WorldWideScience

Sample records for base metal casting

  1. High pressure die casting of Fe-based metallic glass

    Science.gov (United States)

    Ramasamy, Parthiban; Szabo, Attila; Borzel, Stefan; Eckert, Jürgen; Stoica, Mihai; Bárdos, András

    2016-10-01

    Soft ferromagnetic Fe-based bulk metallic glass key-shaped specimens with a maximum and minimum width of 25.4 and 5 mm, respectively, were successfully produced using a high pressure die casting (HPDC) method, The influence of die material, alloy temperature and flow rate on the microstructure, thermal stability and soft ferromagnetic properties has been studied. The results suggest that a steel die in which the molten metal flows at low rate and high temperature can be used to produce completely glassy samples. This can be attributed to the laminar filling of the mold and to a lower heat transfer coefficient, which avoids the skin effect in the steel mold. In addition, magnetic measurements reveal that the amorphous structure of the material is maintained throughout the key-shaped samples. Although it is difficult to control the flow and cooling rate of the molten metal in the corners of the key due to different cross sections, this can be overcome by proper tool geometry. The present results confirm that HPDC is a suitable method for the casting of Fe-based bulk glassy alloys even with complex geometries for a broad range of applications.

  2. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  3. Artificial intelligence-based control system for the analysis of metal casting properties

    Directory of Open Access Journals (Sweden)

    E. Mares

    2010-06-01

    Full Text Available Purpose: The metal casting process requires testing equipment that along with customized computer software properly supports the analysis of casting component characteristic properties. Due to the fact that this evaluation process involves the control of complex and multi-variable melting, casting and solidification factors, it is necessary to develop dedicated software.Design/methodology/approach: The integration of Statistical Process Control methods and Artificial Intelligence techniques (Case-Based Reasoning into Thermal Analysis Data Acquisition Software (NI LabView was developed to analyze casting component properties. The thermal data was tested in terms of accuracy, reliability and timeliness in order to secure metal casting process effectiveness.Findings: Quantitative values were defined as “Low”, “Medium” and “High” to assess the level of improvement in the metal casting analysis by means of the Artificial Intelligence-Based Control System (AIBCS. The traditional process was used as a reference to measure such improvement. As a result, the accuracy, reliability and timeliness were significantly increased to the “High” level.Research limitations/implications: Presently, the AIBCS predicts a limited number of casting properties. Due to its flexible design more properties could be added.Practical implications: The AIBCS has been successfully used at the Ford/Nemak Windsor Aluminum Plant (WAP to analyze Al casting properties of the engine blocks.Originality/value: The metal casting research community has immensely benefited from these developed information technologies that support the metal casting process.

  4. On the weldability of grey cast iron using nickel based filler metal

    International Nuclear Information System (INIS)

    Shielded metal arc welding process using nickel based filler metal was used to join grey cast iron. The effect of post weld heat treatment (PWHT) on the microstructure and hardness was studied. PWHT included heating up to 870 oC, holding for 1 h at 870 oC and then furnace cooling. By using nickel based filler metal, formation of hard brittle phase (e.g. carbides and martensite) in the fusion zone is prevented. Before PWHT, heat affected zone exhibited martensitic structure and partially melted zone exhibited white cast iron structure plus martensite. Applied PWHT resulted in the dissolution of martensite in heat affected zone and graphitization and in turn the reduction of partially melted zone hardness. Results showed that welding of grey cast iron with nickel based filler metal and applying PWHT can serve as a solution for cast iron welding problems.

  5. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad J.M.PAPIS; Joerg F.LOEFFLER; Peter J.UGGOWITZER

    2009-01-01

    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  6. Fe-based bulk metallic glasses prepared by centrifugal casting method

    Directory of Open Access Journals (Sweden)

    R. Babilas

    2011-10-01

    Full Text Available Purpose: The work presents a casting method, structure characterization and analysis of chosen properties of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe72B20Si4Nb4, Fe36Co36B19Si5Nb4, Fe43Co14Ni14B20Si5Nb4 metallic glasses in form of rings. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The crystallization behaviour of the studied alloys was examined by differential thermal analysis (DTA. The soft magnetic property examinations of tested materials contained initial magnetic permeability and measurements of magnetic permeability relaxation.Findings: The XRD and TEM investigations revealed that the studied as-cast bulk glassy samples in forms of ring were amorphous for all tested alloys. The SEM images showed that fractures of studied rings indicated two structurally different zones, which contained “river” patterns and “smooth” areas. The samples of studied alloys presented two stage crystallization process, which was observed for all tested rings with different thickness. The changes of crystallization temperatures versus the thickness of the glassy samples were stated. The magnetic permeability relaxation, which is directly proportional to the microvoids concentration in amorphous structure decreased with increase of sample thickness. These results could be assumed as the change of amorphous structure in function of thickness.Practical implications: The centrifugal casting method is very simple, useful and effective method to produce bulk amorphous materials in the form of rings or tubes.Originality/value: The preparation of bulk metallic glasses in the form of rings for three different Fe-based alloy systems is very important for the future progress in research and practical applications of iron-based bulk amorphous materials.

  7. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER

    2009-01-01

    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  8. Surface Crystallization in Mg-Based Bulk Metallic Glass during Copper Mold Casting

    Directory of Open Access Journals (Sweden)

    Xin Wang

    2014-01-01

    Full Text Available The localized crystallization of Mg54Cu28Ag7Y11 bulk metallic glass (BMG in the injection casting process using a copper mold was investigated. It has been found that several crystalline phases were formed close to the as-cast surface but did not exist in the internal part of the BMG plate. It is abnormal that the as-cast surface is partially crystallized with higher cooling rate than that of inside. Overheating of the melt and nucleation induced by the surface of copper mold play key roles in the abnormal crystallization. It is suggested that the function of copper mold to trigger heterogeneous nucleation cannot be totally ignored, although it provides the high cooling rate for the glass formation during casting.

  9. Effect of the microhardness difference between base metal and bionic coupling unit on wear resistance of gray cast iron

    Science.gov (United States)

    Pang, Zuobo; Zhou, Hong; Chang, Fang; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-12-01

    In order to improve the wear resistance of gray cast iron guide rail, the samples with different microhardness difference between bionic coupling units and base metal were manufactured by laser surface remelting. Wear behavior of gray cast iron with bionic coupling units has been studied under dry sliding condition at room temperature using a homemade liner reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that when the microhardness difference is 561 HV0.2, the wear resistance of sample is the best.

  10. Boron-based refiners: Advantages in semi-solid-metal casting of Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Nafisi, Shahrooz [Advanced Materials and Processing Research Group, University of Quebec at Chicoutimi, Quebec G7H 2B1 (Canada)], E-Mail: snafisi@ampr-institute.com; Ghomashchi, Reza [Advanced Materials and Processing Research Group, University of Quebec at Chicoutimi, Quebec G7H 2B1 (Canada)

    2007-04-15

    Inoculation has been studied in the semi-solid-metal (SSM) casting by sole boron addition. By boron addition, the structure is not only refined but also the sphericity of the primary {alpha}-Al particles increased. Higher globularity coupled with smaller primary particles leads to superior flow of the billet in the compression test. It is also shown that the dissolved boron in the matrix of the master alloy and AlB{sub 2} particles are the key parameters in this evolution.0.

  11. Method for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  12. Study of carbon and silicon loss through oxidation in cast iron base metal using rotary furnace for melting

    Directory of Open Access Journals (Sweden)

    Sylvester Olanrewaju OMOLE

    2015-05-01

    Full Text Available The projection of loss of carbon and silicon through oxidation is uncertain phenomenon depending on the furnace used for melting, which affect the carbon equivalent value (CEV of cast iron produced. CEV enhances the fluidity of molten metal as well as having great effects on the mechanical properties of cast products. Study on the way elemental loss takes place during melting with rotary furnace will give idea of approach to minimize the loss. Therefore, the aim of this work is to study the magnitude of the elemental loss with rotary furnace and means to minimize the loss. 60kg of grey cast iron scrap was charged into rotary furnace of 100kg capacity after preheating the furnace for 40 minutes. Graphite and ferrosilicon was added to the charge in order to obtain a theoretical composition of not less than 4.0% carbon and 2.0% silicon. Charges in the furnace were heated to obtain molten metal which was tapped at 1400°C. Tapping was done for casting at three different times. The castings solidified in sand mould and allowed to cool to room temperature in the mould. Castings were denoted as sample 1, 2 and 3. Final compositions of each casting were analyzed with optical light emission spectrometer. Sample 1 has 2.95% carbon and 1.82% silicon. Sample 2 has 2.88% carbon and 1.70% silicon and sample 3 has 2.75% carbon and 1.63% silicon.

  13. Casting Technology Development for SFR Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, C.T.; Oh, S.J.; Ryu, H.J.; Kim, K.H.; Lee, Y.S.; Kim, S.K.; Woo, Y.M.; Ko, Y.M.; Lee, C.B. [KAERI, 150 Deokjin-dong, Yuseong, Daejeon, 305-353 (Korea, Republic of)

    2009-06-15

    Fabrication technology of metallic fuel for sodium fast reactor (SFR) is being developed in Korea as a national mid- and long-term nuclear R and D program from 2007. The metallic fuel for SFR should be remotely fabricated under a radiation shielded environment such as a glove box or hot cell, because it contains long-lived minor actinides such as Np, Am and Cm. In order to design a reliable remote fabrication system, various casting techniques have been studied by using U-Zr and U-Zr-RE alloys as surrogate fuel material. Rare earth elements such as Ce or Nd were used as a surrogate for minor actinide elements or solid solution fission products. Macro-scale soundness, microstructures and compositional homogeneity of metallic fuel samples fabricated by vacuum-assisted injection casting, vacuum-assisted gravity casting, centrifugal atomization and continuous casting were compared. Although sound slugs of U-Zr metallic fuel of 4{approx}6 mm in diameter could be fabricated by vacuum-assisted injection casting or vacuum-assisted gravity casting, it was necessary to consider that vaporization of Am and volume of radioactive wastes such as crucibles and molds should be minimized. Effects of casting parameters on the volatile loss, and effects of coatings on the chemical reaction between metallic fuel and molds are discussed. Some methods to reduce the volatile Am loss and waste molds and crucibles will be proposed. Short rods of U-Zr or U-Zr-Ce fuel will be fabricated by the vacuum-assisted gravity casting technique for an irradiation test in the HANARO research reactor from 2010. (authors)

  14. Energy use in selected metal casting facilities - 2003

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert E. [Eppich Technologies, Syracuse, IN (United States)

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  15. Mechanism of Gas Intrusion into Molten Metal during Horizontal Centrifugal Casting

    Institute of Scientific and Technical Information of China (English)

    NI Feng; ZHANG Xhan-ling; YANG Di-xin; BI Xiao-qin; ZHANG Yong-zhen

    2004-01-01

    A mechanism of gas intrusion into molten metal during horizontal centrifugal casting was introduced .Based upon this concept, a special pouring method was suggested ,which can effectively prevent the pinhole defects in horizontal centrifugal castings.

  16. Al - BASED CAST COMPOSITES

    Directory of Open Access Journals (Sweden)

    Rakesh Kumar Yadav

    2011-08-01

    Full Text Available The economy is very important feature nowadays in themarket. The researches are playing an important role inengineering field to increase the life of machine parts /components and decrease the cost. The compositematerials have the potential to replace widely used steeland aluminium due to their good characteristics withbetter performance. The Al-based composites have foundextensive applications in automobile industries andaerospace industries due to their increased stiffness,strength, thermal conductivity and wear resistanceproperties. A number of particulate phases have beenemployed in the Al-alloy matrix. The cast aluminiumceramicparticulate composites are finding applications inpistons, connecting rods, cylinder liner, engine cylinderblock, electrical contacts etc.The present investigation isbased on study of the effect of particulate phase on theSEM study, micro-hardness, elastic modulus, tensilestrength and the wear behaviour of Al-5 % SiC-7 % Fe,Al-10 % SiC-6 % Fe and Al-15 % SiC-5 % Fe composites.

  17. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V. Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  18. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  19. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  20. A Comparison between Shear Bond Strength of VMK Master Porcelain with Three Base-metal Alloys (Ni-cr-T3, VeraBond, Super Cast) and One Noble Alloy (X-33) in Metal-ceramic Restorations

    OpenAIRE

    Dabaghi Tabriz F.; Epakchi S.; Mousavi N.; Neshati A.; Ahmadzadeh A.; Sarbazi AH.

    2013-01-01

    Statement of Problem: The increase in the use of metal-ceramic restorations and a high prevalence of porcelain chipping entails introducing an alloy which is more compatible with porcelain and causes a stronger bond between the two. This study is to compare shear bond strength of three base-metal alloys and one noble alloy with the commonly used VMK Master Porcelain. Materials and Method: Three different groups of base-metal alloys (Ni-cr-T3, Super Cast, and VeraBond) and one group of noble a...

  1. Best practices for making high integrity lightweight metal castings - molten metal composition and cleanliness control

    Directory of Open Access Journals (Sweden)

    Qigui Wang

    2014-07-01

    Full Text Available To make high integrity lightweight metal castings, best practices are required in various stages of casting and heat treatment processes, including liquid metal composition and quality control, casting and gating/riser system design, and process optimization. This paper presents best practices for liquid metal processing and quality assurance of molten metal in both melting and mold filling. Best practices for other aspects of lightweight metal casting will be published separately.

  2. Best practices for making high integrity lightweight metal castings- molten metal composition and cleanliness control

    Institute of Scientific and Technical Information of China (English)

    Qigui Wang

    2014-01-01

    To make high integrity lightweight metal castings, best practices are required in various stages of casting and heat treatment processes, including liquid metal composition and quality control, casting and gating/riser system design, and process optimization. This paper presents best practices for liquid metal processing and quality assurance of molten metal in both melting and mold ifling. Best practices for other aspects of lightweight metal casting wil be published separately.

  3. Report on results of current and future metal casting

    Energy Technology Data Exchange (ETDEWEB)

    Unal, Cetin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Carlson, Neil N. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-09-28

    New modeling capabilities needed to simulate the casting of metallic fuels are added to Truchas code. In this report we summarize improvements we made in FY2015 in three areas; (1) Analysis of new casting experiments conducted with BCS and EFL designs, (2) the simulation of INL’s U-Zr casting experiments with Flow3D computer program, (3) the implementation of surface tension model into Truchas for unstructured mesh required to run U-Zr casting.

  4. Method and mold for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2014-04-29

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  5. GUIDES TO POLLUTION PREVENTION: METAL CASTING AND HEAT TREATING INDUSTRY

    Science.gov (United States)

    This guide provides an overview of the major waste generating process of metal casting and heat treating operations and presents options for reducing this waste through source reduction and recycling. ost waste generated by the metal casting, or foundry, industry is from melting ...

  6. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  7. Characterization of Bimetallic Castings with an Austenitic Working Surface Layer and an Unalloyed Cast Steel Base

    Science.gov (United States)

    Wróbel, Tomasz

    2014-05-01

    The paper presents the technology of bimetallic castings based on the founding method of layer coating directly in the cast process of the so-called method of mold cavity preparation. The prepared castings consist of two fundamental parts, i.e., the base and the working surface layer. The base part of the bimetallic casting is typical foundry material, i.e., unalloyed cast steel, whereas the working layer is a plate of austenitic alloy steel sort X2CrNi 18-9. The quality of the joint between the base part and the working layer was evaluated on the basis of ultrasonic non-destructive testing and structure examinations containing metallographic macro- and microscopic studies with the use of a light microscope (LOM) with microhardness measurements and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy—EDS). On the basis of the obtained results it was confirmed that the decisive phenomena needed to create a permanent joint between the two components of the bimetallic casting are carbon and heat transport in the direction from the high-carbon and hot base material which was poured into the mold in the form of liquid metal to the low-carbon and cold material of the working layer which was placed in the mold cavity in the form of a monolithic insert.

  8. Cast Metal Coalition Research and Development Closeout Report

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.

    2000-08-01

    The Cast Metal Coalition, composed of more than 22 research providers and universities and 149 industrial partners, has completed a four-year research and development partnership with the Department of Energy. This report provides brief summaries of the 29 projects performed by the Coalition. These projects generated valuable information in such aspects of the metals industry as process prediction technologies, quality control, improved alloys, product machinability, and casting process improvements.

  9. 钯基合金对金瓷修复体颜色的影响%The influence of Pd-based dental casting alloy to the color of metal-ceramic restoration

    Institute of Scientific and Technical Information of China (English)

    田保; 潘小波; 彭利辉; 刘光雪; 钟爱喜; 李彩红; 李荣婷

    2015-01-01

    目的:观察牙科低金含量银钯合金与另外两种烤瓷合金对金瓷修复体颜色的影响。方法将三种合金分别铸造为圆盘试件各10个,上相同的遮色瓷、体瓷,测量不同合金材料对金瓷修复体颜色的影响。结果在遮色瓷厚度0.1 mm,体瓷厚度1.1 mm情况下,三种不同合金材料制作的金瓷修复体在明度、色度、彩度方面未见显著性差异。结论采用恰当的遮色瓷和体瓷厚度,钯基合金不会明显影响金瓷修复体的颜色。%Objective To investigate the influence of experimental low-gold Ag-Pd alloy and two other dental casting alloys on the color of metal-ceramic restoration .Methods 10 disc samples were casted by each metal .The samples were covered by 0.1 mm OP and 1.1 mm dentin porcelain .The color of each sample was tested and the differences of three dental casting alloys were compared .Results There were no significant differences in L , C, H values of metal-ceramic restoration with the same thickness of OP and dentin porcelain by 3 different dental casting al-loys.Conclusion There are no significant differences in lightness , chroma and hue of metal-ceramic restorations by 3 different dental casting alloys;Pd-based dental casting alloy cannot significantly influence the color of metal -ceramic restoration.

  10. Base-metal dental casting alloy biocompatibility assessment using a human-derived three-dimensional oral mucosal model.

    LENUS (Irish Health Repository)

    McGinley, E L

    2012-01-01

    Nickel-chromium (Ni-Cr) alloys used in fixed prosthodontics have been associated with type IV Ni-induced hypersensitivity. We hypothesised that the full-thickness human-derived oral mucosa model employed for biocompatibility testing of base-metal dental alloys would provide insights into the mechanisms of Ni-induced toxicity. Primary oral keratinocytes and gingival fibroblasts were seeded onto Alloderm™ and maintained until full thickness was achieved prior to Ni-Cr and cobalt-chromium (Co-Cr) alloy disc exposure (2-72 h). Biocompatibility assessment involved histological analyses with cell viability measurements, oxidative stress responses, inflammatory cytokine expression and cellular toxicity analyses. Inductively coupled plasma mass spectrometry analysis determined elemental ion release levels. We detected adverse morphology with significant reductions in cell viability, significant increases in oxidative stress, inflammatory cytokine expression and cellular toxicity for the Ni-Cr alloy-treated oral mucosal models compared with untreated oral mucosal models, and adverse effects were increased for the Ni-Cr alloy that leached the most Ni. Co-Cr demonstrated significantly enhanced biocompatibility compared with Ni-Cr alloy-treated oral mucosal models. The human-derived full-thickness oral mucosal model discriminated between dental alloys and provided insights into the mechanisms of Ni-induced toxicity, highlighting potential clinical relevance.

  11. National Metal Casting Research Institute final report. Volume 2, Die casting research

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  12. Preparation of open-cell metal foams by investment cast

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Metal foams are a new kind of materials with low densities and novel physical, mechanical, thermal, electrical and acoustic properties. They can be divided into closed and open cell structures. In this paper the open cell structures,called sponges, were treated. A new technique to manufacture sponges by plaster investment casting was described.Experimental results show that it is essential to make a sound plaster mould by casting plaster slurry into the polyurethane foams and infiltrate the open channels of the baked plaster mold by molten metal. The optimal processes include plaster slurry preparation, plaster mold baking, and molten metal infiltration. The sponge sample with porosity of 97% is presented.

  13. Casting of Motorcycle Piston from Aluminium Piston Scrap using Metallic Mould

    Directory of Open Access Journals (Sweden)

    Francis Uchenna OZIOKO

    2012-11-01

    Full Text Available The casting of motorcycle piston was carried out using metallic mould. The prepared piston sand core was positioned in the mould to provide casting with contours and cavities. The molten metal of required composition was poured into the metallic mould, allowed to solidify and take the desired shape of the cavity. Aluminium silicon piston scraps were used as the casting material. Melting of the aluminium piston scraps was achieved using local crucible furnace and finally pouring the molten metal into the metallic mould having the prepared piston sand core in place to obtain the piston. After fettling and cleaning, the casting was found to be good. The composition test revealed that the scrap piston was made from LM29 aluminium alloy. The cast piston was machined and subjected to performance rating test in a Jincheng AX100 motorcycle engine. The rating used was based on a scale from 1 to 10. The higher the rating, the better the evaluation of the piston in the specific area rated. Deposits are evaluated by appearance, ranging from 10 (clean - absence of deposits to 0.0 (maximum deposits. In spite of various production constraints the result of the performance test was good. The rating showed that the locally cast piston compared favourably with imported piston.

  14. Effect of Stone Cast Type on Complete Denture Base Adaptation

    Directory of Open Access Journals (Sweden)

    Salman Hamdan

    2016-06-01

    Full Text Available Introduction: Few researches have been conducted researches on the influence of the type of dental stone used for fabrication of casts on the adaptation of denture bases. The purpose of this study was to compare the effect of two types of stone casts on the accuracy of fit in complete denture bases. Methods: Using sixty fully replicated master casts obtained by duplicating a metal die representing an edentulous maxillary arch, 30 casts were poured in type III dental stone and 30 made from type V dental stone. All dentures were completely waxed using a same thickness of base plate wax and teeth were made for the purpose of accuracy. Following polymerization in the same working conditions, dentures were trimmed. After silicone injection between each denture and metal die was performed, weighing the elastomeric silicone layer was performed to study adaptation of dentures. Metal die was used both before copying the casts and   after storing them in water for two months. Results: The values ​​for silicone layer weight (in grams in the group with dental stone type III were greater than the values in type V  regardless of the studied period (both after polymerization and after water immersion for a period of two months in the sample (p

  15. Quantifying factors that influence metal ion release in photocaged complexes using ZinCast derivatives.

    Science.gov (United States)

    Gwizdala, Celina; Singh, Charlene V; Friss, Tracey R; MacDonald, John C; Burdette, Shawn C

    2012-07-14

    Two generations of nitrobenzhydrol-based photocages for Zn(2+) have been prepared and characterized. The first series includes the tridentate ZinCast-1 utilizes a bis-pyridin-2-ylmethyl-aniline ligand that forms a 5,5-chelate ring upon metal binding. The related photocages ZinCast-2 with a N-[2-(pyridine-2-yl)ethyl]-N-(pyridine-2-ylmethyl)aniline (5,6-chelate ring) and ZinCast-3 with a N,N-bis[2-(pyridine-2-yl)ethyl]aniline (6,6-chelate ring) were synthesized for comparative studies. The complexes formed by the ions Cu(2+), Zn(2+) and Cd(2+) with three ZinCast and their photoproducts (ZinUnc) were interrogated by UV-Vis spectroscopy. The studies indicate that ZinCast-1 forms complexes of the highest stability and ZinCast-3 exhibits the most significant changes in metal affinity upon uncaging. These results suggest that the changes in nitrogen atom donor ability as well as the initial complex stability must be considered to design a photocage with the desired properties. The composite results were used to design ZinCast-4 and ZinCast-5, the second generation photocages that incorporate an additional adjacent ether ligand into the Zn(2+) chelator. PMID:22491711

  16. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    Energy Technology Data Exchange (ETDEWEB)

    Fasoyinu, Yemi [CanmetMATERIALS

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  17. Nuclear-waste encapsulation by metal-matrix casting

    International Nuclear Information System (INIS)

    Several encapsulation casting processes are described that were developed or used at the Pacific Northwest Laboratory to embed simulated high-level wastes of two different forms (glass marbles and ceramic pellets) in metal matrices. Preliminary evaluations of these casting processes and the products are presented. Demonstrations have shown that 5- to 10-mm-dia glass marbles can be encapsulated on an engineering scale with lead or lead alloys by gravity or vacuum processes. Marbles approx. 12 mm in dia were successfully encapsulated in a lead alloy on a production scale. Also, 4- to 9-mm-dia ceramic pellets in containers of various sizes were completely penetrated and the individual pellets encased with aluminum-12 wt % silicon alloy by vacuum processes. Indications are that of the casting processes tested, aluminum 12 wt % silicon alloy vacuum-cast around ceramic pellets had the highest degree of infiltration or coverage of pellet surfaces

  18. Implementation of Metal Casting Best Practices

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert [Eppich Technologies, Syracuse, IN (United States); Naranjo, Robert D. [BCS, Inc., Laurel, MD (United States)

    2007-01-01

    The project examined cases where metal casters had implemented ITP research results and the benefits they received due to that implementation. In cases where casters had not implemented those results, the project examined the factors responsible for that lack of implementation. The project also informed metal casters of the free tools and service offered by the ITP Technology Delivery subprogram.

  19. Metal-matrix interpenetrating phasecomposites produced by squeeze casting

    Institute of Scientific and Technical Information of China (English)

    沈彬; 胡文彬; 刘磊; 周伟; 张荻

    2002-01-01

    On the basis of the proposition and manufacture of a new type of metal-matrix interpenetrating phase composites (MMIPCs) by vacuum high-pressure infiltration, squeeze casting method was chosen for further study on this new type of MMIPCs. By employing the highly porous ceramic perform made from SHS reaction of Al-TiO2-C system, squeeze casting process was studied in detail. By means of OM, SEM and TEM, the obtained highly porous SHS reaction products and the resulting MMIPCs for further understanding were closely examined and analyzed.

  20. Filler metal alloy for welding cast nickel aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  1. Copper base materials prepared by gel-casting process

    Institute of Scientific and Technical Information of China (English)

    LIU Weihua; JIA Chengchang; SHI Yantao; HAN Yuepeng

    2008-01-01

    Gel-casting process was developed as a new molding process in the field of copper base powder metallurgy to manufacture metal parts with excellent performance and complex shapes.Through changing the parameters of gel-casting process,such as dispersant and solid loading,the corresponding effects on the rheology of Cu slurries,molding and sintering behaviors were studied.The results show that the viscosity of Cu slurries was significantly reduced with an increase in dispersant.The most appropriate solid loading was found to be 61% and the sintering temperature was 910℃ in these experiments.After the optimization of parameters of gel-casting process,copper composite parts with relatively high density and better properties were obtained.

  2. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  3. Land-based turbine casting initiative

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, B.A.; Spicer, R.A. [Howmet Corp., Whitehall, MI (United States)

    1995-10-01

    The Advanced Turbine Systems (ATS) program has set goals which include a large-scale utility turbine efficiency that exceeds 60 percent (LHV) on natural gas and an industrial turbine system heat rate improvement of 15 percent. To meet these goals, technological advances developed for aircraft gas turbine engines need to be applied to land based gas turbines. These technological advances include: directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. Equiaxed and directionally solidified castings are employed in current land based power generation equipment. These castings do not possess the ability to meet the efficiency targets as outlined above. The production use of premium single crystal components with complex internal cooling schemes in the latest generation of alloys is necessary to meet the ATS goals. However, at present, the use of single crystal components with complex internal cooling schemes is restricted to industrial sized or aeroderivative engines, and prototype utility sized components.

  4. Stochastic Characterization of Cast Metal Microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Steinzig, M.

    1999-06-01

    The major goal of this work is to provide a means to characterize the final structure of a metal that has solidified from a melt. The thermally controlled solidification of a binary alloy, nucleated at isolated sites, is described by the evolution of a probability distribution function (PDF). The relevant equation required for propagating the PDF is developed with variables for grain size and distance to nearest neighbor. The phenomena of nucleation, growth, and impingement of the grains are discussed, and used as the basis for developing rate equations that evolve the PDF. The complementary equations describing global heat and solute transfer are discussed, and coupled with the microstructure evolution equations for grain growth and PDF evolution. The full set of equations is solved numerically and results are compared with experimental data for the plutonium 1 weight percent gallium system. The three principal results of this work are: (1) The formulation of transient evolution equations for the PDF description of nucleation, growth, and impingement of a distribution of grain sizes and locations; (2) Solution of the equations to give a correlation for final average grain size as a function of material parameters, nucleation site density, and cooling rate; and (3) Solution of the equations for final distribution of grain size as a result of the initial random spatial distribution of nucleation sites.

  5. In situ purification, alloying and casting methodology for metallic plutonium

    Science.gov (United States)

    Lashley, Jason C.; Blau, Michael S.; Staudhammer, Karl P.; Pereyra, Ramiro A.

    Plutonium metal that has been double ER (electrorefined/electrorefining) was further purified via zone refining, using a floating molten zone to minimize the introduction of impurities. The temperature of the molten zone was 750°C, and the atmosphere was 10 -5 Pa. A total of ten zone refining passes were made at a travel rate of 1.5 cm/h. There were 19 elements reduced to quantities below the minimum detectable limits (MDL) by zone refining, while P, K, and W were significantly reduced. The zone-refined metal was then used in an in situ distillation, alloying, and casting step to prepare tapered specimens for single-crystal growth experiments. Specifically, 241Am was distilled from Pu metal by levitating Pu metal with 1 wt% Ga in the melt in a Crystallox vertical electromagnetic levitation crucible at 10 -5 Pa. The Pu is alloyed with Ga to stabilize the δ phase (fcc symmetry) upon solidification. The Pu was chill-cast directly from the electromagnetic levitation field into 1- cm tapered specimens. A water-cooled ceramic mold was used, and the Pu metal was cooled at a rate of 100°C/min. A microstructure examination of the specimen showed 10 × 25 μm acicular grains with a density of 15.938 g/cm 3 (±0.002 g/cm 3).

  6. A Novel Process in Semi-Solid Metal Casting

    Institute of Scientific and Technical Information of China (English)

    Bijan Abbasi-Khazaei; Saeid Ghaderi

    2012-01-01

    In this research a new process for semi-solid casting of ductile iron based on the high nucleation rate combined with locally mechanical stirring is presented. In this process at first fully liquid ductile iron was poured on the peripheral surface of a wheel rotating against pouring direction. At this stage, the solid crystals nucleated at the chilling surface were pushed to the melt by a heat resistance steel cutter and finally the semi-solid slurry was generated. Reheating treatment was done on the samples to achieve more efficiency of semi-solid casting process. The effects of the travelling distance of solid particles during casting, the reheating time and temperature were examined. The results showed that the process effectively changes the dendrite structure to globular one.

  7. Non-metallic Inclusions in Continuously Cast Aluminum Killed Steels

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In aluminum killed steels, the size, shape, quantity and formation of non-metallic inclusions in ladle steel (before and after RH vacuum treatment) and in tundish as well as in slabs were studied by EPMA (Electron Probe Microanalysis) and by analyzing the total oxygen. The results showed that in the slabs the total oxygen was quite low and the inclusions discovered were mainly small-sized angular alumina inclusions. This indicates that most inclusions have been removed by floating out during the continuous casting process. In addition, the countermeasures were discussed to decrease the alumina inclusions in the slabs further.

  8. Improvement of corrosion resistance in NaOH solution and glass forming ability of as-cast Mg-based bulk metallic glasses by microalloying

    Directory of Open Access Journals (Sweden)

    Peng Hao

    2011-02-01

    Full Text Available The influences of the addition of Ag on the glass forming ability (GFA and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD and electrochemical polarization in 0.1 mol/L NaOH solution. Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag; and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass. The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA. The addition element Ag improves the forming speed and the stability of the passive film, which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.

  9. Determination of the metal/die interfacial heat transfer coefficient of high pressure die cast B390 alloy

    Science.gov (United States)

    Cao, Yongyou; Guo, Zhipeng; Xiong, Shoumei

    2012-07-01

    High-pressure die cast B390 alloy was prepared on a 350 ton cold chamber die casting machine. The metal/die interfacial heat transfer coefficient of the alloy was investigated. Considering the filling process, a "finger"-shaped casting was designed for the experiments. This casting consisted of five plates with different thicknesses (0.05 inch or 1.27 mm to 0.25 inch or 6.35 mm) as well as individual ingates and overflows. Experiments under various operation conditions were conducted, and temperatures were measured at various specific locations inside the die. Based on the results, the interfacial heat transfer coefficient and heat flux were determined by solving the inverse heat transfer problem. The influence of the mold-filling sequence, sensor locations, as well as processing parameters including the casting pressure, die temperature, and fast/slow shot speeds on the heat transfer coefficient were discussed.

  10. Computer Simulation of the Formation of Non-Metallic Precipitates During a Continuous Casting of Steel

    Directory of Open Access Journals (Sweden)

    Kalisz D.

    2016-03-01

    Full Text Available The authors own computer software, based on the Ueshima mathematical model with taking into account the back diffusion, determined from the Wołczyński equation, was developed for simulation calculations. The applied calculation procedure allowed to determine the chemical composition of the non-metallic phase in steel deoxidised by means of Mn, Si and Al, at the given cooling rate. The calculation results were confirmed by the analysis of samples taken from the determined areas of the cast ingot. This indicates that the developed computer software can be applied for designing the steel casting process of the strictly determined chemical composition and for obtaining the required non-metallic precipitates.

  11. Cast Metals Coalition Technology Transfer and Program Management Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Gwyn, Mike

    2009-03-31

    The Cast Metals Coalition (CMC) partnership program was funded to ensure that the results of the Department of Energy's (DOE) metalcasting research and development (R&D) projects are successfully deployed into industry. Specifically, the CMC program coordinated the transfer and deployment of energy saving technologies and process improvements developed under separately funded DOE programs and projects into industry. The transition of these technologies and process improvements is a critical step in the path to realizing actual energy savings. At full deployment, DOE funded metalcasting R&D results are projected to save 55% of the energy used by the industry in 1998. This closely aligns with DOE's current goal of driving a 25% reduction in industrial energy intensity by 2017. In addition to benefiting DOE, these energy savings provide metalcasters with a significant economic advantage. Deployment of already completed R&D project results and those still underway is estimated to return over 500% of the original DOE and industry investment. Energy savings estimates through December 2008 from the Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) portfolio of projects alone are 12 x 1012 BTUs, with a projection of over 50 x 1012 BTUs ten years after program completion. These energy savings and process improvements have been made possible through the unique collaborative structure of the CMC partnership. The CMC team consists of DOE's Office of Industrial Technology, the three leading metalcasting technical societies in the U.S: the American Foundry Society; the North American Die Casting Association; and the Steel Founders Society of America; and the Advanced Technology Institute (ATI), a recognized leader in distributed technology management. CMC provides collaborative leadership to a complex industry composed of approximately 2,100 companies, 80% of which employ less than 100 people, and only 4% of which employ more than 250 people

  12. Two-Criteria Analysis of Casting Technologies of Metal and Composite Foams

    Directory of Open Access Journals (Sweden)

    Gawdzińska K.

    2015-04-01

    Full Text Available The determination of potential areas of application for metal foams allows to precisely define properties these materials are expected to have. The characteristics of metal foams are strictly related to their cellular structure, which in turn depends on the manufacturing method and materials used. Obviously, metal foam producers should strive to make these materials using inexpensive, or cost-effective technologies, yielding possibly good quality and being environment-friendly. This paper briefly characterizes the manufacturing of metal and composite foams by casting methods. We determine an optimal manufacturing method based on a matrix diagram for metal and composite foams satisfying the two - criteria: “manufacturing costs” (depending on the price of production equipment and labour, cost of materials for foam manufacturing, environmental impact and “foam quality” (depending on the manufacturing precision, homogeneity of the structure, pore size, shape, and volumetric fraction.

  13. Investigation into the Effect of Use of Metal Primer on Adhesion of Heat Cure Acrylic Resin to Cast Titanium: An In Vitro Study

    OpenAIRE

    Podder, Sudipto; Goel, Preeti; Kar, Sunil; Bhattacharyya, Jayanta

    2013-01-01

    The availability of adhesive primers capable of bonding chemically to base metal alloys without well defined passive oxide surface film has been improved significantly over the last decade. Therefore, the purpose of the study was to compare and evaluate the effect of metal primer on adhesion of heat cure acrylic resin to cast titanium. Shear bond strength test was conducted on 80 commercially pure titanium cast metal heat-cure acrylic resin discs treated with different surface treatments. The...

  14. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    Science.gov (United States)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  15. Temperature and Thermal Stress Distribution for Metal Mold in Squeeze Casting Process

    Institute of Scientific and Technical Information of China (English)

    K.H.Chang; G.C.Jang; C.H.Lee; S.H.Lee

    2008-01-01

    In the squeeze casting process, loaded high pressure (over approximately 100 MPa) and high temperature influence the thermo-mechanical behavior and performance of the used metal mold. Therefore, to safely maintain the metal molds, the thermo-mechanical characteristics (temperature and thermal stress) of metal mold in the squeeze casting must be investigated. In this paper, temperature and thermal stress distribution of steel mold in squeeze casting process were investigated by using a three-dimensional non-steady heat conduction analysis and a three-dimensional thermal elastic-plastic analysis considering temperature-dependent thermo- physical and mechanical properties of the steel mold.

  16. Study on interfacial heat transfer coefficient at metal/die interface during high pressure die casting process of AZ91D alloy

    Directory of Open Access Journals (Sweden)

    GUO Zhi-peng

    2007-02-01

    Full Text Available The high pressure die casting (HPDC process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today’s manufacturing industry.In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were Measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger,and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified,when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.

  17. Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic moulds

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2014-02-01

    Full Text Available The quality of final casting mainly depends on the rate of solidification as rapid solidification produces fine grains structures with better mechanical properties. The analysis of heat transfer during the casting and solidification of aluminium alloy as well as the experimental investigation of the rate of solidification in varying thicknesses of cylindrical metallic mould was carried out. The temperature variation with time of the casting was recorded from which cooling curves were obtained for the determination of solidification time of the cast. The results showed that as the cylindrical mould thickness increases the solidification time decreases due to the chilling effect of the mould.

  18. 基于高温铸坯黏弹塑性的坯壳动态鼓肚研究%Research on Dynamic Bulging of Continuous Casting Slab Based on Elasto-viscoplastic Behavior of Metal at Elevated Temperature

    Institute of Scientific and Technical Information of China (English)

    韩培培; 任廷志

    2015-01-01

    基于高温铸坯材料黏弹塑性本构方程,建立了坯壳动态鼓肚数学模型。根据坯壳不同的初始状态与变形历史确定了两种边界条件。利用模型计算坯壳鼓肚变形,并与实测数据进行对比,验证了理论解的正确性以及模型的有效性。根据鞍钢工业板坯连铸机的设备工艺参数,分别计算了刚出结晶器的坯壳和远离结晶器的坯壳的鼓肚变形曲线,以及坯壳在固液交界面处的应变与应变速率。分析了铸坯坯壳在铸机扇形段内的鼓肚变形与应变变化规律,并讨论了辊间距、拉坯速度对坯壳鼓肚变形的影响。%Based on elasto-viscoplastic behavior of metal at elevated temperature,a mathematical model of dynamic bulging with the movement of the slab between two rolls was developed.According to different initial conditions and the deformation history of a solidified shell,two groups of boundary conditions were presented.Then,in order to check the validity of this mathematical model,the calcu-lated bulging profiles were compared with the measurements of bulging intensity and profiles on actual continuous casters.Then according to the casting parameters on different segments of an industrial caster in Ansteel company,the bulging of the solidified shell near mould and far from mould were ex-posed separately.In addition,the bulging features were analyzed including the bulging deflection,the bending moment acting on the solidified shell,the strain and the strain rate at the solid-liquid interface of the solidified shell.Finally,the bulging in a segment of the caster was calculated,and then the in-fluences of the casting parameters including roll pitch and casting speed were analyzed .

  19. INFLUENCE OF THE METAL MATRIX STRUCTURE OF HIGH-DUTY CAST IRON ON COERCIVELY SENSITIVE MAGNETIC PARAMETER AND SPEED OF SOUND

    OpenAIRE

    S. G. Sandomirsky; V. L. Tsukerman

    2013-01-01

    The analysis of influence of changes in the structure of the metal base of high-duty cast ironcompact castings with a constant form of graphite inclusions on the coercive sensitive magnetic parameters and the speed of sound is held. The efficiency of joint use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in the iron and pearlite content in its metallic matrix is shown.

  20. INFLUENCE OF THE METAL MATRIX STRUCTURE OF HIGH-DUTY CAST IRON ON COERCIVELY SENSITIVE MAGNETIC PARAMETER AND SPEED OF SOUND

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirsky

    2013-01-01

    Full Text Available The analysis of influence of changes in the structure of the metal base of high-duty cast ironcompact castings with a constant form of graphite inclusions on the coercive sensitive magnetic parameters and the speed of sound is held. The efficiency of joint use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in the iron and pearlite content in its metallic matrix is shown.

  1. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    Energy Technology Data Exchange (ETDEWEB)

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  2. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    Energy Technology Data Exchange (ETDEWEB)

    Trudel, David R. (Westlake, OH); Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Arnaud, Guy (Morin Heights, CA); Bigler, Nicolas (Riviere-Beaudette, CA)

    2003-06-17

    The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

  3. Classification of Structure Defects of Metal Matrix Castings with Saturated Reinforcement

    Directory of Open Access Journals (Sweden)

    K. Gawdzińska

    2012-09-01

    Full Text Available Definition of a composite [1] describes an ideal composite material with perfect structure. In real composite materials, structure isusually imperfect – composites contain various types of defects [2, 3–5], especially as the casted composites are of concern. The reason for this is a specific structure of castings, related to course of the manufacturing process. In case of metal matrix composite castings, especially regarding these manufactured by saturation, there is no classification of these defects [2, 4]. Classification of defects in castings of classic materials (cast iron, cast steel, non-ferrous alloys is insufficient and requires completion of specific defects of mentioned materials. This problem (noted during manufacturing metal matrix composite castings with saturated reinforcement in Institute of Basic Technical Sciences of Maritime University Szczecin has become a reason of starting work aimed at creating such classification. As a result, this paper was prepared. It can contribute to improvement of quality of studied materials and, as a consequence, improve the environment protection level.

  4. Influence of cast surface finishing process on metal-ceramic bond strength

    OpenAIRE

    Denis Vojvodić,; Zdravko Schauperl,; Martina Lauš-Šošić,; Ketij Mehulić,; Sanja Štefančić

    2009-01-01

    Aim To investigate the influence of different cast surface finishingprocess on metal-ceramics bond strength.Methods Six Co-Cr alloy sample groups were cast (Wirobond C,BEGO, Bremen, Germany) and randomly selected for use in oneof the six different final processing of the casting surface (oxidation,sandblasting with 110 and 250 µm Al2O3, bonding agent,hydrochloric acid solution) prior to application of feldspathic ceramic(Duceram Kiss, DeguDent, Hanau-Wolfgang, Germany).The testing was carried...

  5. Awareness programs and change in taste-based caste prejudice.

    Science.gov (United States)

    Banerjee, Ritwik; Datta Gupta, Nabanita

    2015-01-01

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Garry Becker in his seminal work on taste based discrimination, in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and the reduction is sustained over time. Second, we find that the treatment reduces the prejudice levels of those in the left tail of the prejudice distribution--the group which can potentially affect real outcomes as predicted by the theory. And finally, a larger share of the treatment group subjects exhibit favorable opinion about reservation in jobs for the lower caste.

  6. CNT Reinforced Light Metal Composites Produced by Melt Stirring and by High Pressure Die Casting

    OpenAIRE

    Li, Qianqian; Rottmair, Christian A.; Singer, Robert F.

    2010-01-01

    Abstract Light metal matrix composites are of great interest due to their potential for reducing CO2 emission through lightweight design e.g. in the automotive sector. Carbon nanotubes can be considered as ideal reinforcements, due to their high strength, high aspect ratio and thermo-mechanic properties. In this research, CNT reinforced light metal composites were produced by melt stirring and by high pressure die casting, which can be both easily scaled up. The light metal composi...

  7. EXAMPLES OF 3D-TECHNOLOGIES IN FOUNDRY PROCESSES. DECREASE IN METAL CONSUMPTION IN CASTINGS

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2016-01-01

    Full Text Available The review describes the design of metal castings produced by use of 3D-technologies. Some new ways of 3D-processing of materials connected with additive processes are described, which represents the next step in environmental resource-saving production. Examples of patterns and casting of complex design with an optimal combination of materials, durability and attractive appearance are shown. Described 3D high-tech processes are expanding the existing range of metal products and the ways of its production.

  8. Metal particle compaction during drop-substrate impact for inkjet printing and drop-casting processes

    Science.gov (United States)

    Clancy, I.; Amarandei, G.; Nash, C.; Glowacki, B. A.

    2016-02-01

    Direct coating methods using metal particles from aqueous solutions or solvent-based inks become central in the roll-to-roll fabrication processes as these methods can lead to continuous or pre-defined conductive layers on a large variety of substrates. For good electrical conductivity, the metal particles have to be brought into contact, and traditionally, additional sintering treatments are required. Such treatments can degrade the sensitive substrates as paper or polymer films. In this study, the possibility of obtaining conductive layers at room temperature is investigated for direct coating methods with an emphasis on drop-casting and inkjet printing. Thus, it is shown that electrical conductive layers can be achieved if the metal particles can compact during the drop-substrate impact interaction. It is theoretically shown that the compaction process is directly related to the particle and ink drop size, the initial fractional particle loading of the ink, solvent viscosity, and drop velocity. The theoretical predictions on compaction are experimentally validated, and the particle compaction's influence on changes in the electrical conductivity of the resulting layers is demonstrated.

  9. Nano-casted Metal Oxide Aerogels as Dual Purpose Structural Components for Space Exploration

    Science.gov (United States)

    Vassilaras, Plousia E.

    2004-01-01

    NASA missions and space exploration rely on strong, ultra lightweight materials. Such materials are needed for building up past and present space vehicles such as the Sojourner Rover (1997) or the two MERs (2003), but also for a number of components and/or systems including thermal insulators, Solar Sails, Rigid Aeroshells, and Ballutes. The purpose of my internship here at Glenn Research Center is to make dual purpose materials; materials that in addition to being lightweight have electronic, photophysical and magnetic properties and, therefore, act as electronic components and sensors as well as structural components. One type of ultra lightweight material of great interest is aerogels, which have densities ranging from 0.003 g/cc to 0.8 g/cc . However, aerogels are extremely fragile and, as a result, have limited practical applications. Recently, Glenn Research Center has developed a process of nano-casting polymers onto the inorganic network of silica-based aerogels increasing the strength 300 fold while only increasing the density 3 fold. By combining the process of nano-casting polymers with inorganic oxide networks other than silica, we are actively pursuing lightweight dual purpose materials. To date, thirty different inorganic oxide aerogels have been prepared using either standard sol-gel chemistry or a non-alkoxide method involving metal chloride precursors and an epoxide; epichlorohydrin, propylene oxide or trimethylene oxide, as proton scavengers. More importantly, preliminary investigations show that the residual surface hydroxyl groups on each of these inorganic oxide aerogels can be successfully crosslinked with urethane. In addition to characterizing physical and mechanical properties such as density, strength and flexibility, each of these metal oxide aerogels are being characterized for thermal and electronic conductivity and magnetic and optical properties.

  10. An alternative treatment of occlusal wear: Cast metal occlusal surface

    OpenAIRE

    Sandeep Kumar; Aman Arora; Reena Yadav

    2012-01-01

    Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal sur...

  11. Awareness Programs and Change in Taste-based Caste Prejudice

    DEFF Research Database (Denmark)

    Banerjee, Ritwik; Gupta, Nabanita Datta

    2015-01-01

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Garry Becker...... in his seminal work on taste based discrimination, in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste...... and the reduction is sustained over time. Second, we find that the treatment reduces the prejudice levels of those in the left tail of the prejudice distribution - the group which can potentially affect real outcomes as predicted by the theory. And finally, a larger share of the treatment group subjects exhibit...

  12. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    Energy Technology Data Exchange (ETDEWEB)

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  13. WHAT CAN BE MORE ECOLOGICAL THAN WATER? CRYOTECHNOLOGY OF PRODUCTION OF METAL CASTINGS UNDER ICE MODELS

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2012-01-01

    Full Text Available Cryotechnology of founding from ferrous and nonferrous metals under ice models enables to remove organic materials from foundry. It increases the ecological safety of production, reduces cost of castings and promotes the solution of problems of resources-saving.

  14. Mesostructural Design and Manufacturing of Open-Pore Metal Foams by Investment Casting

    OpenAIRE

    Alexander Martin Matz; Bettina Stefanie Mocker; Daniel Wyn Müller; Norbert Jost; Gunther Eggeler

    2014-01-01

    The present paper describes the manufacturing process of open-pore metal foams by investment casting and the mesostructural/morphological evolution resulting from a new technique of modifying the precursor. By this technique, the precursor is coated with a polymer layer whereby a thickening of the struts occurs. Relative densities in the range of 1.85≤ρrel≤25% of open-pore metal foams can be achieved with high accuracy. The samples investigated have pore densities of ρ...

  15. Report of Separate Effects Testing for Modeling of Metallic Fuel Casting Process

    Energy Technology Data Exchange (ETDEWEB)

    Crapps, Justin M. [Los Alamos National Laboratory; Galloway, Jack D. [Los Alamos National Laboratory; Decroix, David S. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Aikin, Robert M. Jr. [Los Alamos National Laboratory; Unal, Cetin [Los Alamos National Laboratory; Fielding, R. [Idaho National Laboratory; Kennedy, R [Idaho National Laboratory

    2012-06-29

    In order to give guidance regarding the best investment of time and effort in experimental determination of parameters defining the casting process, a Flow-3D model of the casting process was used to investigate the most influential parameters regarding void fraction of the solidified rods and solidification speed for fluid flow parameters, liquid heat transfer parameters, and solid heat transfer parameters. Table 1 summarizes the most significant variables for each of the situations studied. A primary, secondary, and tertiary effect is provided for fluid flow parameters (impacts void fraction) and liquid heat transfer parameters (impacts solidification). In Table 1, the wetting angle represents the angle between the liquid and mold surface as pictured in Figure 1. The viscosity is the dynamic viscosity of the liquid and the surface tension is the property of the surface of a liquid that allows it to resist an external force. When only considering solid heat transfer properties, the variations from case to case were very small. Details on this conclusion are provided in the section considering solid heat transfer properties. The primary recommendation of the study is to measure the fluid flow parameters, specifically the wetting angle, surface tension, and dynamic viscosity, in order of importance, as well as the heat transfer parameters latent heat and specific heat of the liquid alloy. The wetting angle and surface tension can be measured simultaneously using the sessile drop method. It is unclear whether there is a temperature dependency in these properties. Thus measurements for all three parameters are requested at 1340, 1420, and 1500 degrees Celsius, which correspond to the minimum, middle, and maximum temperatures of the liquid alloy during the process. In addition, the heat transfer coefficient between the mold and liquid metal, the latent heat of transformation, and the specific heat of the liquid metal all have strong influences on solidification. These

  16. Awareness programs and change in taste-based caste prejudice

    DEFF Research Database (Denmark)

    Banerjee, Ritwik; Datta Gupta, Nabanita

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Becker (1971......) in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and the reduction is sustained over time. Second, we find...... that the treatment reduces the prejudice levels of those in the left tail of the prejudice distribution - the group which can potentially affect real outcomes as predicted by the theory. And finally, a larger share of the treatment group subjects exhibit favorable opinoion about reservation in jobs for the lower...

  17. Aluminum-Based Cast In Situ Composites: A Review

    Science.gov (United States)

    Pramod, S. L.; Bakshi, Srinivasa R.; Murty, B. S.

    2015-06-01

    In situ composites are a class of composite materials in which the reinforcement is formed within the matrix by reaction during the processing. In situ method of composite synthesis has been widely followed by researchers because of several advantages over conventional stir casting such as fine particle size, clean interface, and good wettability of the reinforcement with the matrix and homogeneous distribution of the reinforcement compared to other processes. Besides this, in situ processing of composites by casting route is also economical and amenable for large scale production as compared to other methods such as powder metallurgy and spray forming. Commonly used reinforcements for Al and its alloys which can be produced in situ are Al2O3, AlN, TiB2, TiC, ZrB2, and Mg2Si. The aim of this paper is to review the current research and development in aluminum-based in situ composites by casting route.

  18. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    Energy Technology Data Exchange (ETDEWEB)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  19. A comparative evaluation of the effect of dentin desensitizers on the retention of complete cast metal crowns

    Directory of Open Access Journals (Sweden)

    Saili M Chandavarkar

    2015-01-01

    Full Text Available Context: Desensitizers are used to reduce dentin hypersensitivity. They affect the surface texture of prepared dentin and may alter the retention of fixed restorations. Aims: The aim was to evaluate the effect of dentin desensitizers on the retention of complete cast metal crowns luted with glass ionomer cement. Subjects and Methods: Fifty freshly extracted human premolars were subjected to standardized tooth preparation (20° total convergence, 4 mm axial height with a computer numerically controlled machine. Individual cast metal crowns were fabricated from a base metal alloy. Dentin desensitizers included none (control, a glutaraldehyde (GLU based primer (Gluma desensitizer, casein phosphopeptide (CPP-amorphous calcium phosphate (ACP (GC Mousse, erbium, chromium: YSGG laser (Waterlase MD Turbo, Biolase and Pro-Argin (Colgate Sensitive Pro-Relief desensitizing polishing paste. After desensitization, crowns were luted with glass ionomer cement and kept for 48 h at 37°C in 100% relative humidity. The samples were tested using a universal testing machine by applying a load at a crosshead speed of 0.5 mm/min. Statistical Analysis Used: Statistical analysis included One-way ANOVA, followed by the Scheffe post-hoc test with P < 0.05. Results: All dentin desensitizers showed significantly different values: Pro-Argin (4.10 Megapascals [Mpa] < CPP-ACP (4.01 mpa < GLU based primer (3.87 Mpa < Virgin dentin (3.65 Mpa < LASER (3.37 Mpa. Conclusions : On comparing the effect of prepared virgin dentin, GLU based primer, CPP-ACP, LASER and Pro-Argin on the retention of complete cast metal crowns luted with glass ionomer cement on prepared teeth, it can be concluded that Pro-Argin and CPP-ACP showed the best retention in this in vitro study.

  20. An alternative treatment of occlusal wear: cast metal occlusal surface.

    Science.gov (United States)

    Kumar, Sandeep; Arora, Aman; Yadav, Reena

    2012-01-01

    Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal surfaces, however, these methods are time-consuming, expensive and requires many cumbersome steps. These methods also requires the patient to be without the prosthesis for the time during which the laboratory procedures are performed. This article presents a quick, simple and relatively inexpensive procedure for construction of metal occlusal surfaces on complete dentures. PMID:22945724

  1. An alternative treatment of occlusal wear: Cast metal occlusal surface

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2012-01-01

    Full Text Available Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal surfaces, however, these methods are time-consuming, expensive and requires many cumbersome steps. These methods also requires the patient to be without the prosthesis for the time during which the laboratory procedures are performed. This article presents a quick, simple and relatively inexpensive procedure for construction of metal occlusal surfaces on complete dentures.

  2. Influence of cast surface finishing process on metal-ceramic bond strength

    Directory of Open Access Journals (Sweden)

    Denis Vojvodić,

    2009-08-01

    Full Text Available Aim To investigate the influence of different cast surface finishingprocess on metal-ceramics bond strength.Methods Six Co-Cr alloy sample groups were cast (Wirobond C,BEGO, Bremen, Germany and randomly selected for use in oneof the six different final processing of the casting surface (oxidation,sandblasting with 110 and 250 µm Al2O3, bonding agent,hydrochloric acid solution prior to application of feldspathic ceramic(Duceram Kiss, DeguDent, Hanau-Wolfgang, Germany.The testing was carried out with a tensile testing machine (LRXwith Nexygen software, Lloyd Instr., Fareham, UK (ISO 9693.Results The highest force (66.902 N for the separation of ceramicsmeasured with the sample sandblasted with 250µm Al2O3,oxidised and repeatedly sandblasted with 250 µm, and the lowestforce (36.260 N with the sample treated with hydrochloric acidsolution. With all sample groups except the group with the bondingagent (cohesive fracture, an adhesive fracture of the mediumand an adhesive-cohesive fracture of the peripheral part of thefracture surface were observed. The oxidation, prolonged oxidationand the bonding agent do not influence the bond strength ofthe tested metal-ceramic system.Conclusion Different casting surface treatments have an importantrole on the bond strength of the ceramic-metal interface.

  3. Optimization of casting process based on the theory of inventive problem solving

    OpenAIRE

    Liu Feng; Yang Yi; Li Xionglong

    2011-01-01

    Optimization of casting process involves the adjustment of parameters as well as the improvement of process schemes and measures. This paper proposes a new method based on the Theory of Inventive Problem Solving (TRIZ) for casting process optimization, and realizes the idea of applying TRIZ to optimize the casting process of a magnesium alloy intake manifold. By this method, the casting process is optimized so as to remove the shrinkage pores. The successful optimization of casting process de...

  4. An Investigation on Metallic Ion Release from Four Dental Casting Alloys

    Directory of Open Access Journals (Sweden)

    F. Nejatidanesh

    2005-12-01

    Full Text Available Statement of Problem: Element release from dental casting alloys into the oral environment is of clinical concern and is considered to be a potential health problem to all patients.Purpose: The aim of this study was to investigate the metallic ion release of four base metal alloys.Materials and Methods: Two Ni-Cr (Minalux and Supercast and two Co-Cr alloys (Minalia and Wironit were examined. Nine specimens of each type were prepared in 13×11×1.4 mm dimensions and each of the four alloys (3 specimens per group were conditioned in artificial saliva at 37 c for one, three and seven days.The conditioning media were analyzed for element-release using Inductive CoupledPlasma Atomic Emission Spectrophotometer (ICPAES. Collected data were statistically analyzed using ANOVA and Duncan multiple range test (P< 0.05.Results: The greatest amount of element release was seen after seven days (134.9 ppb Supercast, 159.2 ppb Minalux, 197.2 ppb Minalia, and 230.2 ppb Wironit. There was a significant difference between the released elements from the alloys after the three conditioning times (p<0.001.Conclusion: Element release from the studied alloys is proportional to the conditioning time. The Ni-Cr alloys tested in this investigation were more resistant to corrosion as compared to the Co-Cr alloys in artificial saliva. Supercast had the highest corrosion resistance.

  5. Characterization of cast metals with probability distribution functions

    International Nuclear Information System (INIS)

    Characterization of microstructure using a probability distribution function (PDF) provides a means for extracting useful information about material properties. In the extension of classical PDF methods developed in the research, material characteristics are evolved by propagating an initial PDF through time, using growth laws derived from consideration of heat flow and species diffusion, constrained by the Gibbs-Thomson law. A model is described here that allows for nucleation, followed by growth of nominally spherical grains according to a stable or unstable growth law. Results are presented for the final average grain size as a function of cooling rate for various nucleation parameters. In particular the authors show that the model describes linear variation of final grain size with the inverse cube root of cooling rate. Within a subset of casting parameters, the stable-to-unstable manifests itself as a bimodal distribution of final grain size. Calculations with the model are described for the liquid to epsilon phase transition in a plutonium 1 weight percent gallium alloy

  6. Understanding of the influence of process parameters on the heat transfer behavior at the metal/die inter-face in high pressure die casting process

    Institute of Scientific and Technical Information of China (English)

    GUO ZhiPeng; XIONG ShouMei; LIU BaiCheng; LI Mei; Allison John

    2009-01-01

    The current paper focuses on the influence of the process parameters on the peak values of the inter-facial heat transfer coefficient (IHTC) at metal/die interface during high pressure die casting (HPDC) process. A "step shape" casting and AM50 alloy were used during the experiment. The IHTC was de-termined by solving the inverse thermal problem based on the measured temperature inside the die. Results show that the initial die surface temperature (IDST, TDI) has a dominant influence while the casting pressure and fast shot velocity have a secondary influence on the IHTC peak values. By curve fitting, it was found that the IHTC peak value (hmax) changes as a function of the IDST in a manner of hmax=eαTγDI. Such relationship between the IHTC peak value and the IDST can also be found when the casting alloy is ADC12, indicating that this phenomenon is a common characteristic in the HPDC process.

  7. Application of the Pareto chart and Ishikawa diagram for the identification of major defects in metal composite castings

    Directory of Open Access Journals (Sweden)

    K. Gawdzińska

    2011-04-01

    Full Text Available This author discusses the use of selected quality management tools, i.e. the Pareto chart and Ishikawa fishbone diagram, for the descriptionof composite casting defects. The Pareto chart allows to determine defect priority related with metallic composite castings, while theIshikawa diagram indicates the causes of defect formation and enables calculating defect weights.

  8. Application of the Pareto chart and Ishikawa diagram for the identification of major defects in metal composite castings

    OpenAIRE

    K. Gawdzińska

    2011-01-01

    This author discusses the use of selected quality management tools, i.e. the Pareto chart and Ishikawa fishbone diagram, for the descriptionof composite casting defects. The Pareto chart allows to determine defect priority related with metallic composite castings, while theIshikawa diagram indicates the causes of defect formation and enables calculating defect weights.

  9. Metal casts showing the three-dimensional structure of the human inner ear were converted into jewelry.

    Science.gov (United States)

    Heywood, Peter

    2015-06-01

    This article describes a straightforward method for making metal casts of the human inner ear developed in 1937 by M. Wharton Young of Howard University College of Medicine. These casts were used to study anatomy, but there do not appear to be any published photographs of the casts. Inner ear casts converted into jewelry provide the only known images of this work. Later, Young studied the inner ear in living rhesus monkeys by injecting mercury into their membranous labyrinths. Young's investigations indicated a blind-ending perilymphatic sac that was not in continuity with the subarachnoid space.

  10. Modeling of metal/pattern replacement in the lost foam casting process

    Science.gov (United States)

    Molibog, Taras Vitalyevich

    The Lost Foam Casting Process (LFCP), which employs expanded foam patterns placed in unbonded sand, is increasingly gaining popularity in the foundry industry. The time and cost associated with introducing new Lost Foam (LF) castings into production could be significantly reduced by using simulation codes capable of modeling metal fill and solidification and predicting defect formation. The development of accurate models of Lost Foam casting (LFC) has been hindered by a lack of understanding and data on the mechanism of metal/pattern exchange. This research work focused on developing a mathematical model of metal/pattern exchange and generating pattern and glue degradation data necessary for the model. The experimental work was conducted using the foam pyrolysis apparatus developed earlier in this research and included experiments to (a) evaluate the effects of the heater size and shape on foam pyrolysis, (b) observe the morphology of the heater/pattern interface, (c) extend the temperature capabilities of the foam pyrolysis apparatus to iron and steel pouring temperatures of 1600°C (2910°F), (d) measure the temperature of the gaseous degradation products of expanded polystyrene (EPS) exiting the kinetic zone (KZ), (e) measure the EPS degradation resistance pressure and the molecular weight of EPS liquid degradation products, and (f) develop quantitative glue joint degradation data. A simplified mathematical model of heat and mass transfer in the KZ was developed to calculate data necessary to predict the pattern resistance to metal flow. KZ parameters, including KZ thickness and temperature, density and viscosity of degradation products, and heat flux, were calculated for aluminum casting conditions using experimental pattern degradation data. The predicted heat flux values showed good agreement with measured. Modeling of different aspects of LFC, such as fluid flow, heat transfer, and defect formation, is discussed.

  11. A progress report on the ultrasonic detection of cavities in metal castings

    OpenAIRE

    Barton, N.G.

    1986-01-01

    This project is concerned with an important inverse problem- the use of ultrasound to determine the shape of inclusions (or cavities or flaws) in metal castings. This problem is severely ill-posed both analytically and computationally because it is non-linear and because it is an inverse problem in which the shape of the inclusion need not depend continuously on the available far-field data. ¶The author has been collaborating with the CSIRO Division of Applied Physics on ...

  12. Mesostructural Design and Manufacturing of Open-Pore Metal Foams by Investment Casting

    Directory of Open Access Journals (Sweden)

    Alexander Martin Matz

    2014-01-01

    Full Text Available The present paper describes the manufacturing process of open-pore metal foams by investment casting and the mesostructural/morphological evolution resulting from a new technique of modifying the precursor. By this technique, the precursor is coated with a polymer layer whereby a thickening of the struts occurs. Relative densities in the range of 1.85≤ρrel≤25% of open-pore metal foams can be achieved with high accuracy. The samples investigated have pore densities of ρP=7 ppi, 10 ppi, and 13 ppi. The relevant processing parameters needed for a homogenous formation of the polymer layer are determined for two different coating materials and the resulting open-pore foam’s mesostructure is characterized qualitatively and quantitatively. The alloy used for investment casting open-pore metal foamsis AlZn11. The microstructural evolution of these foams is evaluated as a function of the mesostructure. Differences in the microstructure are observed for foams with low and high relative densities and discussed in terms of cooling subsequent to investment casting.

  13. Behavior of Non-metallic Inclusions in Centrifugal Induction Electroslag Castings

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    (para)In order to know the behavior of non-metallic inclusions in centrifugal induction electroslag castings (CIESC), non-metallic inclusions in 5CrMnMo and 4Cr5MoSiV1 were qualitatively and quantitatively analyzed. The largest size of inclusions in the casting and the thermodynamic possibility of TiN precipitation in steel were also calculated. The results show that sulfide inclusions are evenly distributed and the content is low. The amount of oxide inclusions in CIESC 4Cr5MoSiV1 steel is close to the ESR steel and lower than that in the EAF steel, and there are some differences along radial direction. Nitride inclusions are fine and the diameter of the largest one is 3~4um. With the increase of the centrifugal machine's rotational speed, the ratio of round inclusions increases and the ratio of sharp inclusions decreases. According to the experiment and the calculation results, it is pointed out that the largest diameter of non-metallic inclusions in the CIESC 4Cr5MoSiV1 casting is only 6.6mu, and [N%][Ti%] in 4Cr5MoSiV1 steel should be controlled less than 4.4~#U00d7tex010^{-5} in order to further reduce the amount and size of TiN inclusions.

  14. The ancient Chinese casting techniques

    OpenAIRE

    Tan Derui; Lian Haiping

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  15. New method for diagnosing cast compactness based on laser ultrasonography

    Directory of Open Access Journals (Sweden)

    P. Swornowski

    2010-01-01

    Full Text Available Technologically advanced materials, such as alloys of aluminum, nickel or titanium are currently used increasingly often in significantly loaded components utilized in the aviation industry, among others in the construction of jet turbine engine blades. The article presents a method for diagnosing the condition of the inside of cast blades with the use of laser ultrasonography. The inspection is based on finding hidden flaws with a size of between 10 and 30μm. Laser ultrasonography offers a number of improvements over the non-destructive methods used so far, e.g. the possibility to diagnose the cast on a selected depth, high signal-to-noise ratio and good sensitivity. The article includes a brief overview of non-destructive inspection methods used in foundry engineering and sample results of inspecting the inner structure of a turbo jet engine blade using the method described in the article.

  16. Comparison of joint designs for laser welding of cast metal plates and wrought wires.

    Science.gov (United States)

    Takayama, Yasuko; Nomoto, Rie; Nakajima, Hiroyuki; Ohkubo, Chikahiro

    2013-01-01

    The purpose of the present study was to compare joint designs for the laser welding of cast metal plates and wrought wire, and to evaluate the welded area internally using X-ray micro-focus computerized tomography (micro-CT). Cast metal plates (Ti, Co-Cr) and wrought wires (Ti, Co-Cr) were welded using similar metals. The specimens were welded using four joint designs in which the wrought wires and the parent metals were welded directly (two designs) or the wrought wires were welded to the groove of the parent metal from one or both sides (n = 5). The porosity and gap in the welded area were evaluated by micro-CT, and the maximum tensile load of the welded specimens was measured with a universal testing machine. An element analysis was conducted using an electron probe X-ray microanalyzer. The statistical analysis of the results was performed using Bonferroni's multiple comparisons (α = 0.05). The results included that all the specimens fractured at the wrought wire when subjected to tensile testing, although there were specimens that exhibited gaps due to the joint design. The wrought wires were affected by laser irradiation and observed to melt together and onto the filler metal. Both Mo and Sn elements found in the wrought wire were detected in the filler metal of the Ti specimens, and Ni was detected in the filler metal of the Co-Cr specimens. The four joint designs simulating the designs used clinically were confirmed to have adequate joint strength provided by laser welding. PMID:22080283

  17. Optimizing casting parameters of steel ingot based on orthogonal method

    Institute of Scientific and Technical Information of China (English)

    张沛; 李学通; 臧新良; 杜凤山

    2008-01-01

    The influence and signification of casting parameters on the solidification process of steel ingot were discussed based on the finite element method (FEM) results by orthogonal experiment method. The range analysis, analysis of variance (ANOVA) and optimization project were used to investigate the FEM results. In order to decrease the ingot riser head and improve the utilization ratio of ingot, the casting parameters involved casting temperature, pouring velocity and interface heat transfer were optimized to decrease shrinkage pore and microporosity. The results show that the heat transfer coefficient between melt and heated board is a more sensitive factor. It is favor to decrease the shrinkage pore and microporosity under the conditions of low temperature, high pouring velocity and high heat transfer between melt and mold. If heat transfer in the ingot body is quicker than that in the riser, the position of shrinkage pore and microporosity will be closer to riser top. The results of optimization project show that few of shrinkage pore and microporosity reach into ingot body with the rational parameters, so the riser size can be reduced.

  18. Ferrocene base metal chelates

    International Nuclear Information System (INIS)

    Review of the works, devoted to different types of ferrocene metal chelates and to a possibility of ferrocene-containing ligand modification by means of complexing, is presented. Structure, properties and spectral characteristics of transitional metal, rare earth element, Cd2+, UO22+, Th4+ etc. complexes with ferrocene diketones, ferrocene acyl derivatives based on thiosemicarbazones and hydrazones and other heterometal ferrocene-containing metal chelates, are considered. 134 refs., 1 tab

  19. Room temperature deformation of in-situ grown quasicrystals embedded in Al-based cast alloy

    Directory of Open Access Journals (Sweden)

    Boštjan Markoli

    2013-12-01

    Full Text Available An Al-based cast alloy containing Mn, Be and Cu has been chosen to investigate the room temperature deformation behavior of QC particles embedded in Al-matrix. Using LOM, SEM (equipped with EDS, conventional TEM with SAED and controlled tensile and compression tests, the deformation response of AlMn2Be2Cu2 cast alloy at room temperature has been examined. Alloy consisted of Al-based matrix, primary particles and eutectic icosahedral quasicrystalline (QC i-phase and traces of Θ-Al2Cu and Al10Mn3. Tensile and compression specimens were used for evaluation of mechanical response and behavior of QC i-phase articles embedded in Al-cast alloy. It has been established that embedded QC i-phase particles undergo plastic deformation along with the Al-based matrix even under severe deformation and have the response resembling that of the metallic materials by formation of typical cup-and-cone feature prior to failure. So, we can conclude that QC i-phase has the ability to undergo plastic deformation along with the Al-matrix to greater extent contrary to e.g. intermetallics such as Θ-Al2Cu for instance.

  20. Development of 2D casting process CAD system based on PDF/image files

    Institute of Scientific and Technical Information of China (English)

    Tang Hongtao; Zhou Jianxin; Wang Lin; Liao Dunming; Tao Qing

    2014-01-01

    A casting process CAD is put forward to design and draw casting process. The 2D casting process CAD, most of the current systems are developed based on one certain version of the AutoCAD system. However the application of these 2D casting process CAD systems in foundry enterprises are restricted because they have several deficiencies, such as being overly dependent on the AutoCAD system, and some part files based on PDF format can not be opened directly. To overcome these deficiencies, for the first time an innovative 2D casting process CAD system based on PDF and image format file has been proposed, which breaks through the traditional research and application notion of the 2D casting process CAD system based on AutoCAD. Several key technologies of this system such as coordinate transformation, CAD interactive drawing, file storage, PDF and image format files display, and image recognition technologies were described in detail. A practical 2D CAD casting process system named HZCAD2D(PDF) was developed, which is capable of designing and drawing the casting process on the part drawing based on the PDF format directly, without spending time on drawing the part produced by AutoCAD system. Final y, taking two actual castings as examples, the casting processes were drawn using this system, demonstrating that this system can significantly shorten the cycle of casting process designing.

  1. Determination of the heat transfer coefficient at the metal-sand mold interface of lost foam casting process

    Science.gov (United States)

    Zhang, Liqiang; Tan, Wenfang; Hu, Hao

    2016-06-01

    For modeling solidification process of casting accurately, a reliable heat transfer boundary condition data is required. In this paper, an inverse conduction model was established to determine the heat flux and heat transfer coefficient at the metal-sand mold interface for cylindrical casting in the lost foam process. The numerically calculated temperature was compared with analytic solution and simulation solution obtained by commercial software ProCAST to investigate the accuracy of heat conduction model. The instantaneous cast and sand mold temperatures were measured experimentally and these values were used to determine the interfacial heat transfer coefficient (IHTC). The IHTC values during lost foam casting were shown to vary from 20 to 800 W m-2 K-1. Additionally, the characteristics of the time-varying IHTC have also been discussed in this study.

  2. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    Energy Technology Data Exchange (ETDEWEB)

    Charlot, L.A.; Westerman, R.E.

    1981-07-01

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt.

  3. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    International Nuclear Information System (INIS)

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

  4. Evaluation of the pattern dimensions of cast-metal posts in uniradicular teeth

    Directory of Open Access Journals (Sweden)

    Rafael de Assunção Vital

    Full Text Available Introduction Accurate dimensions of cast-metal posts are relevant to the survival of dental prostheses. Objective The aim of this study was to verify if the dimensions of cast-metal posts accord with ideal clinical criteria. Material and method For the evaluation, 285 periapical radiographs, from a total of 80 teeth, were taken from the charts of patients that attended the clinics at the Dental School of the Federal University of Goiás, from March 2008 to October 2012. Only periapical radiographs of single-rooted teeth with post and core were included in the study. The radiographic evaluation was conducted with the assistance of a magnifying glass and a view box, in a room with low luminosity. The dimensions of the post and core were established with the help of a digital caliper, and the following measurements were considered: a LR (Length Remnant; b LP (Length Post; c BS (Bone Support; d DR (Diameter Root; e DP (mesiodistal diameter post. The post and core were classified as acceptable or deficient by reference values with a margin of error of 0.2 mm. For descriptive analysis, the data were cataloged using SPSS software (version 17.0. Result With regard to the length of the post and core, only 26.25% and 43.75% of the post and core were classified as acceptable according to the two-thirds rule and fulcrum dental rule, respectively. With regard to the mesiodistal diameter of the post and core, 55% were classified as acceptable. Conclusion Within the limits of this study, it can be concluded that the cast-metal posts evaluated do not accord with the ideal clinical criteria.

  5. Effect of axial groove and resin luting cements on the retention of complete cast metal crowns

    Directory of Open Access Journals (Sweden)

    K Rajkumar

    2009-01-01

    Full Text Available Background : The design of the tooth preparation and the cementing medium are important consid-erations in the retention of crowns and fixed partial dentures. The purpose of this invitro study was to determine the effect of axial groove on the retention of complete cast metal crowns using two resin luting cements. Methods: Forty freshly extracted intact human molar teeth were prepared in their long axis to receive complete cast metal crowns. The specimens were randomly divided into two groups (one control and one study group. An axial groove of uniform size and shape was made on the prepared teeth under the study group. Axial surface area of prepared teeth specimens was measured. Complete cast metal crowns were fabricated for each specimen. Specimens of each group were divided into subgroups of 10 samples and were cemented with two resin luting cements, RelyX Unicem® and Calibra®, re-spectively. The cemented crowns were loaded in tension using a Universal Instron testing machine. The maximal tensile strength was recorded. Data were compared using the Mann-Whitney U test (α=0.05. Results: No significant differences in the tensile stress values were noted between the control (mean: 5.76±0.392 MPa and study (mean: 5.93±0.751 MPa groups cemented with RelyX Unicem. No sig-nificant differences in the tensile stress values were noted between the control (mean: 4.92±0.641 MPa and study (mean: 5.15 ±0.478 MPa groups cemented with Calibra. However, significant dif-ference in the tensile stress values was found between the two resin cements in the control and study groups. Conclusion: Axial groove placed in tooth preparations for resin bonded complete cast metal crowns had no statistically significant effect on retention. The use of (RelyX Unicem® yielded greater reten-tion values when compared to Calibra®.

  6. Mathematical modeling of electromagnetic dimensionless number for electromagnetic casting of metals and its application

    Institute of Scientific and Technical Information of China (English)

    WANG Hui; LI Ting-ju; JIN Jun-ze

    2005-01-01

    In order to estimate the feasibility of electromagnetic casting (EMC) for different metals, a mathematical model named the electromagnetic dimensionless number (EMDN) was presented, and its validity was proved by the experiments of aluminum and Sn-3 %Pb alloy. From the experiment and the analysis of EMDN it can be concluded that the EMC of steel can be attained only when the magnetic flux density is larger than 0.09 T, while that required for aluminum is only 0. 04 T. The mathematical expression of the electromagnetic dimensionless number was given out.

  7. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report

    Energy Technology Data Exchange (ETDEWEB)

    Professor R. D. Pehlke, Principal Investigator, Dr. John M. Cookson, Dr. Shouwei Hao, Dr. Prasad Krishna, Kevin T. Bilkey

    2001-12-14

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive.

  8. Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting.

    Science.gov (United States)

    Mun, Jiwon; Ju, Jaehyung; Thurman, James

    2016-05-14

    One of the typical methods to manufacture 3D lattice metals is the direct-metal additive manufacturing (AM) process such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). In spite of its potential processing capability, the direct AM method has several disadvantages such as high cost, poor surface finish of final products, limitation in material selection, high thermal stress, and anisotropic properties of parts. We propose a cost-effective method to manufacture 3D lattice metals. The objective of this study is to provide a detailed protocol on fabrication of 3D lattice metals having a complex shape and a thin wall thickness; e.g., octet truss made of Al and Cu alloys having a unit cell length of 5 mm and a cell wall thickness of 0.5 mm. An overall experimental procedure is divided into eight sections: (a) 3D printing of sacrificial patterns (b) melt-out of support materials (c) removal of residue of support materials (d) pattern assembly (e) investment (f) burn-out of sacrificial patterns (g) centrifugal casting (h) post-processing for final products. The suggested indirect AM technique provides the potential to manufacture ultra-lightweight lattice metals; e.g., lattice structures with Al alloys. It appears that the process parameters should be properly controlled depending on materials and lattice geometry, observing the final products of octet truss metals by the indirect AM technique.

  9. Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting.

    Science.gov (United States)

    Mun, Jiwon; Ju, Jaehyung; Thurman, James

    2016-01-01

    One of the typical methods to manufacture 3D lattice metals is the direct-metal additive manufacturing (AM) process such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). In spite of its potential processing capability, the direct AM method has several disadvantages such as high cost, poor surface finish of final products, limitation in material selection, high thermal stress, and anisotropic properties of parts. We propose a cost-effective method to manufacture 3D lattice metals. The objective of this study is to provide a detailed protocol on fabrication of 3D lattice metals having a complex shape and a thin wall thickness; e.g., octet truss made of Al and Cu alloys having a unit cell length of 5 mm and a cell wall thickness of 0.5 mm. An overall experimental procedure is divided into eight sections: (a) 3D printing of sacrificial patterns (b) melt-out of support materials (c) removal of residue of support materials (d) pattern assembly (e) investment (f) burn-out of sacrificial patterns (g) centrifugal casting (h) post-processing for final products. The suggested indirect AM technique provides the potential to manufacture ultra-lightweight lattice metals; e.g., lattice structures with Al alloys. It appears that the process parameters should be properly controlled depending on materials and lattice geometry, observing the final products of octet truss metals by the indirect AM technique. PMID:27214495

  10. Modelling of liquid metal flow and oxide film defects in filling of aluminium alloy castings

    Science.gov (United States)

    Dai, X.; Jolly, M.; Yang, X.; Campbell, J.

    2012-07-01

    The liquid metal flow behaviours in different runner system designs have important effects on the mechanical strength of aluminium alloy castings. In this paper, a new model has been developed which is a two-dimensional program using a finite difference technique and the Marker and Cell (MAC) method to simulate the flow of liquid metal during filling a mould. In the program the Eulerian method has been used for the liquid metal flow, while the Oxide Film Entrainment Tracking Algorithm (OFET) method (a Lagrangian method) has been used to simulate the movement of the oxide film on the liquid metal surface or in the liquid metal flow. Several examples have been simulated and tested and the relevant results were obtained. These results were compared with measured bending strengths. It was found that the completed program was capable of simulating effectively the filling processes of different runner systems. The simulation results are consistent with the experiment. In addition, the program is capable of providing clearer images for predicting the distribution of the oxide film defects generated during filling a mould.

  11. Quantitative analysis of leaching of different metals in human saliva from dental casting alloys: An in vivo study

    Science.gov (United States)

    Siddharth, Ramashanker; Gautam, Roopali; Chand, Pooran; Agrawal, Kaushal Kishor; Singh, Raghuwar Dayal; Singh, Balendra Pratap

    2015-01-01

    Background: The issue of biomaterial-derived ionic release in various sites of the human body has attracted the interest of many investigators because of the possibility that debris or degradation products elicit a foreign body reaction or have a role in the induction of pathological processes. Purpose: The purpose was to evaluate the saliva of denture wearers after insertion of the prosthesis for leaching of metals from metallic denture. Materials and Methods: Total 20 subjects of age group of 40–60 years including both males (10) and females (10) were selected for the study. Total subjects were divided into 2 groups each containing 10 subjects, Group I (control group): Subjects having dentition intact up to second molar and free of any dental restoration; Group II (study group): Partially edentulous subjects rehabilitated with cast-metal removable partial denture. Saliva samples were taken at three stages that is, 1 h, 24 h and 72 h after the denture insertion from subjects of study group as well as from the control group. Atomic absorption spectroscopy (AAS) was used to estimate the concentration of elemental ions. Obtained data's were analyzed using SPSS (Statistical Package for Social Sciences) version 15.0 statistical analysis software. The values were represented in a number (%) and mean ± standard deviation. Results: At 1 h, 24 h and 72 h after the denture insertion in study group, chromium (Cr) had statistically significant higher mean concentration as compared to manganese (Mn) (P < 0.001). Cr had maximum concentration (0.1479 + 0.0052) immediately after denture insertion while maximum concentration of Mn (0.1479 + 0.0052) was found 24 h after denture insertion. Conclusion: Metal-based dentures show maximum leaching immediately after wearing of the prosthesis which decreased significantly over the period of 3 days. Cr and Mn were the metal ions mainly found in saliva of cast partial denture wearer. No concentration of cobalt, molybdenum (Mo) and iron

  12. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    Directory of Open Access Journals (Sweden)

    Nyembwe, K.

    2012-11-01

    Full Text Available In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra and mean average roughness (Rz respectively equal to 3.23m and 11.38m. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD data, which is within the typical tolerances of sand cast products. The investigation shows that mould coating contributes slightly to the improvement of the cast tool surface finish. The study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. These findings indicate that machining will always be required to improve the surface finish and the dimensional accuracy of cast tools in RP sand moulds.

  13. Liquid Metal Processing and Casting Experiences at the U.S. Department of Energy's Albany Research Center

    Energy Technology Data Exchange (ETDEWEB)

    Jablonski, Paul D.; Turner, Paul C.

    2005-09-01

    In this paper we will discuss some of the early pioneering work as well as some of our more recent research. The Albany Research Center (ARC) has been involved with the melting and processing of metals since it was established in 1942. In the early days, hardly anything was known about melting refractory or reactive metals and as such, virtually everything had to be developed in-house. Besides the more common induction heated air-melt furnaces, ARC has built and/or utilized a wide variety of furnaces including vacuum arc remelt ingot and casting furnaces, cold wall induction furnaces, electric arc furnaces, cupola furnaces and reverberatory furnaces. The melt size of these furnaces range from several grams to a ton or more. We have used these furnaces to formulate custom alloys for wrought applications as well as for such casting techniques as spin casting, investment casting and lost foam casting among many. Two early spin-off industrializations were Wah Chang (wrought zirconium alloys for military and commercial nuclear applications) and Oremet (both wrought and cast Ti). Both of these companies are now part of the ATI Allegheny Ludlum Corporation.

  14. Instability of the Liquid Metal-Pattern Interface in the Lost Foam Casting of Aluminum Alloys

    Science.gov (United States)

    Griffiths, W. D.; Ainsworth, M. J.

    2016-06-01

    The nature of the liquid metal-pattern interface during mold filling in the Lost Foam casting of aluminum alloys was investigated using real-time X-ray radiography for both normal expanded polystyrene, and brominated polystyrene foam patterns. Filling the pattern under the action of gravity from above or below had little effect on properties, both cases resulting in a large scatter of tensile strength values, (quantified by their Weibull Modulus). Countergravity filling at different velocities demonstrated that the least scatter of tensile strength values (highest Weibull Modulus) was associated with the slowest filling, when a planar liquid metal-pattern interface occurred. Real-time X-ray radiography showed that the advancing liquid metal front became unstable above a certain critical velocity, leading to the entrainment of the degrading pattern material and associated defects. It has been suggested that the transition of the advancing liquid metal-pattern interface into an unstable regime may be a result of Saffman-Taylor Instability.

  15. Casting and stress-strain simulations of a cast ductile iron component using microstructure based mechanical behavior

    International Nuclear Information System (INIS)

    The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined by the casting process, and factors as component geometry and casting process parameters are known to affect solidification and microstructure formation throughout the component and cause local variations in mechanical behavior as well as residual stresses. Though residual stresses are known to be an important factor in the mechanical behavior of the component, the importance of local mechanical behavior is not well established and the material is typically considered homogeneous throughout the component. This paper deals with the influence of solidification and solid state transformation on microstructure formation and the effect of local microstructure variations on the mechanical behavior of the cast component in service. The current work aims to investigate the coupling between simulation of solidification, microstructure and local variations in mechanical behavior and stress-strain simulation. This is done by performing several simulations of a ductile iron component using a recently developed simulation strategy, a closed chain of simulations for cast components, able to predict and describe the local variations in not only elastic but also plastic behavior throughout the component by using microstructural parameters determined by simulations of microstructural evolution in the component during the casting process. In addition the residual stresses are considered. The results show that the FEM simulation results are significantly affected by including microstructure based mechanical behavior. When the applied load is low and the component is subjected to stress levels

  16. Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

    International Nuclear Information System (INIS)

    Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr2 (Fe, Cr, AI) (grey) and Zr3(Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

  17. The influence of surface condition on the metal dusting behavior of cast and wrought chromia forming alloys

    NARCIS (Netherlands)

    Hermse, C.G.M.; Asteman, H.; Ijzerman, R.M.; Jakobi, D.

    2013-01-01

    The current work investigated the impact of surface condition on the metal dusting behavior of chromia forming alloys. Five commercial alloys were included in the study, wrought 800H, 353MA, and cast G4859, G4852 Micro, and ET45 Micro, these alloys have a chromium and nickel content in the range of

  18. Alternative granular media for the metal casting industry. Final report, September 30, 1994

    Energy Technology Data Exchange (ETDEWEB)

    Guichelaar, P.J.; Ramrattan, S.N.; Tieder, R.E. [Michigan Technological Univ., Houghton, MI (United States)

    1995-09-01

    Silica sand for foundry use is inexpensive to purchase, readily transported and widely available. As a result, it is universally used. However, three factors are becoming increasingly significant as more environmental regulations are promulgated. First, the disposal of waste foundry sand has become an excessively burdensome cost. Second, the phase changes which occur in the silica structure on heating and cooling cause thermal breakdown of the sand into smaller unusable fractions. Third, silica is a relatively weak mineral. Alternatives to silica sand which can withstand the rigors of repetitive reuse must be seriously evaluated as a way to control production costs of the domestic metal casting industry. Chromite sands, olivine sands and carbon sands have each been successfully used to solve operating problems and thus have developed their specific niches in the foundry materials inventory. However, there are several other materials that are candidates for replacing silica sand, such as fused alumina, sintered bauxite and sintered oil well proppants. These media, and others that are generically similar, are manufactured for specific purposes. Compositions and shapes could be readily tailored for used in a metal casting environment of total recycling and materials conservation. This study examines materials that are readily available as alternatives to silica sand from a functionality perspective and a cost perspective. Some of the alternative materials are natural and others are synthetic and thus referring to them as ``sands`` has the potential to cause confusion; the generic term ``granular medium`` is used in this study to mean any material that could functionally substitute for silica sand in the foundry process.

  19. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    Science.gov (United States)

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  20. Contribute to quantitative identification of casting defects based on computer analysis of X-ray images

    Directory of Open Access Journals (Sweden)

    Z. Ignaszak

    2007-12-01

    Full Text Available The forecast of structure and properties of casting is based on results of computer simulation of physical processes which are carried out during the casting processes. For the effective using of simulation system it is necessary to validate mathematica-physical models describing process of casting formation and the creation of local discontinues, witch determinate the casting properties.In the paper the proposition for quantitative validation of VP system using solidification casting defects by information sources of II group (methods of NDT was introduced. It was named the VP/RT validation (virtual prototyping/radiographic testing validation. Nowadays identification of casting defects noticeable on X-ray images bases on comparison of X-ray image of casting with relates to the ASTM. The results of this comparison are often not conclusive because based on operator’s subjective assessment. In the paper the system of quantitative identification of iron casting defects on X-ray images and classification this defects to ASTM class is presented. The methods of pattern recognition and machine learning were applied.

  1. The influence of Marangoni flows on crack growth in cast metals.

    Science.gov (United States)

    Yang, B J; Smith, R W; Saho, M; Sadayappan, M

    2002-10-01

    In previous work with copper-based alloys, the authors showed that a necessary part of the hot-tearing process is the creation of a void in association with an inclusion and its subsequent growth to form the crack observed in the as-cast state. The work reported here is an examination of hot tearing in aluminum alloy A201 and various similar Al-based aerospace alloys to determine (1) if a similar process to that seen in copper alloys takes place; (2) the extent to which buoyancy forces influence the movement of solute-enriched liquid and so contribute to the development of voids which are subsequently observed as hot tears; and (3) the influence of the local variations in liquid/void surface tension arising due to local composition and temperature changes on interdendritic fluid flow--that is, the effects of Marangoni convection on void size and movement during solidification. Hot cracking of aluminum alloy A201 has been examined under standardized experimental conditions. In addition, experiments were conducted in which fluid flow in test castings was controlled by magnetic fields. The results from these various investigations are presented in this paper. Similar experiments are planned for reduced gravity aircraft parabolic flights. To assist in the planning and interpretation of the results, numerical modeling simulations have been developed for Al-Cu alloys. PMID:12446318

  2. Grain refinement of permanent mold cast copper base alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  3. Gating system optimization of low pressure casting A356 aluminum alloy intake manifold based on numerical simulation

    Directory of Open Access Journals (Sweden)

    Jiang Wenming

    2014-03-01

    Full Text Available To eliminate the shrinkage porosity in low pressure casting of an A356 aluminum alloy intake manifold casting, numerical simulation on filling and solidification processes of the casting was carried out using the ProCAST software. The gating system of the casting is optimized according to the simulation results. Results show that when the gating system consists of only one sprue, the filling of the molten metal is not stable; and the casting does not follow the sequence solidification, and many shrinkage porosities are observed through the casting. After the gating system is improved by adding one runner and two in-gates, the filling time is prolonged from 4.0 s to 4.5 s, the filling of molten metal becomes stable, but this casting does not follow the sequence solidification either. Some shrinkage porosity is also observed in the hot spots of the casting. When the gating system was further improved by adding risers and chill to the hot spots of the casting, the shrinkage porosity defects were eliminated completely. Finally, by using the optimized gating system the A356 aluminum alloy intake manifold casting with integrated shape and smooth surface as well as dense microstructure was successfully produced.

  4. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    Directory of Open Access Journals (Sweden)

    W. Orłowicz

    2009-07-01

    Full Text Available This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7, utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  5. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    OpenAIRE

    W. Orłowicz; M. Tupaj; M. Mróz; E. Guzik; J. Nykiel; A. Zając; B. Piotrowski

    2009-01-01

    This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7), utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  6. Investigation of Heat Transfer at the Mold/Metal Interface in Permanent Mold Casting of Light Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Robert D. Pehlke; John T. Berry

    2005-12-16

    Accurate modeling of the metal casting process prior to creating a mold design demands reliable knowledge of the interfacial heat transfer coefficient at the mold metal interface as a function of both time and location. The phenomena concerned with the gap forming between the mold and the solidifying metal are complex but need to be understood before any modeling is attempted. The presence of mold coatings further complicates the situation. A commercial casting was chosen and studied in a gravity permanent mold casting process. The metal/mold interfacial heat transfer coefficient (IHTC) was the focus of the research. A simple, direct method has been used to evaluate the IHTC. Both the simulation and experiments have shown that a reasonably good estimate of the heat transfer coefficient could be made in the case studied. It has been found that there is a good agreement between experiments and simulations in the temperature profiles during the solidification process, given that the primary mechanism of heat transfer across the gap in permanent mold casting of light alloys is by conduction across the gap. The procedure utilized to determine the interfacial heat transfer coefficient can be applied to other casting processes. A recently completed project involving The University of Michigan and Mississippi State University, together with several industrial partners, which was supported by the USDOE through the Cast Metals Coalition, examined a number of cases of thermal contact. In an investigation which gave special consideration to the techniques of measurement, several mold coatings were employed and results presented as a function of time. Realistic conditions of coating thickness and type together with an appropriate combination of mold preheat and metal pouring temperature were strictly maintained throughout the investigation. Temperature sensors, in particular thermocouples, play an important part in validating the predictions of solidification models. Cooling

  7. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  8. METAL MATRIX COMPOSITES BASED ON ALUMINIUM LITHIUM AND SILICON CARBIDE

    OpenAIRE

    White, J.; Hughes, I; Willis, T.; Jordan, R.

    1987-01-01

    The present study tests the feasibility of producing metal matrix composites based on aluminium-lithium alloys. The first step in this process has been to produce an MMC based on 8090 with SiC. This has been successfully produced by Alcan International using the "Osprey" spray deposition process. The raw billets have been processed initially by extrusion. The tensile properties of this material have been determined and the strength compares favourably with DC cast alloys. Modulus is improved ...

  9. Casting and stress-strain simulations of a cast ductile iron component using microstructure based mechanical behavior

    OpenAIRE

    Olofsson, Jakob; Ingvar L. Svensson

    2012-01-01

    The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined by the casting process, and factors as component geometry and casting process parameters are known to...

  10. Use of base metal casting alloys for implant framework: marginal accuracy analysis Uso de ligas metálicas básicas em próteses sobre implantes: análise da adaptação marginal

    Directory of Open Access Journals (Sweden)

    Stefania Carvalho Kano

    2004-12-01

    Full Text Available The original protocol for implant prosthesis recommends the use of a gold framework for acrylic and ceramic prosthesis. However, due to its high cost, the use of alternative alloys is desired. This study compares the marginal accuracy of pre-made cylinders versus plastic cylinders cast with two different base metal casting alloys. Five samples each of (1 plastic cylinder cast in cobalt-chromium alloy, (2 plastic cylinder cast in nickel-chromium alloy, and (3 silver-palladium pre-made cylinder (control were examined for marginal accuracy according to: (A vertical gap; (B horizontal gap and (C horizontal gap depth at the abutment/cylinder interface. Data were submitted to statistical analysis (ANOVA and Student-Newman Keuls, pO protocolo para prótese sobre implantes recomenda o uso de uma infra-estrutura em ouro para próteses metalo-plásticas e metalo-cerâmicas. No entanto, devido ao seu alto custo, o uso de ligas alternativas é desejado. OBJETIVO: Este estudo compara a adaptação marginal de cilindros protéticos pré-fabricados e cilindros protéticos plásticos fundidos com dois tipos de ligas metálicas básicas. MATERIAL E MÉTODOS: 05 amostras de (1 cilindros plásticos fundidos em liga de cobalto cromo; (2 cilindros plásticos fundidos em liga de níquel cromo e (3 cilindros pré-fabricados com cinta metálica em paládio, foram examinados na interface intermediário/cilindro protético na análise de desajuste marginal, considerando-se (A desajuste vertical, (B desajuste horizontal e (C profundidade de fenda. RESULTADOS: os valores médios para o desajuste vertical, horizontal e profundidade foram, respectivamente, 4,13µm, 14,5µm e 6,93µm para o cilindro pré-fabricado em paládio, 23,18µm, 33,2µm e 88µm para os cilindros plásticos fundidos em Níquel cromo e 25,6µm, 51,8µm e 114,54 µm para os cilindros fundidos em cobalto-cromo. CONCLUSÃO: não foram encontradas diferenças estatísticas entre os grupos fundidos (grupo 1

  11. [Evaluation of cervical gaps in complete metal crowns cast in alternative silver-tin alloys. Relationship to investing techniques].

    Science.gov (United States)

    Vecchio, G M; Pretti, E; Vaz, R R; Zaniquelli, O

    1990-01-01

    The purpose of this study was to evaluate cervical mistifing of casting full metal crowns according to investment techniques using commercial available alloys made from silver stannum. Fifteen metal full crowns were obtained through stainless steel die with full crowns preparation, included into three groups as follows: conventional technique, vacuum technique and pressure technique. Readings of cervical disagreement were made through a comparing microscope increased 45 x and each crown was measured in 4 different regions (vestibular, lingual mesial and distal). This way it was verified which of the techniques proposed would balance the casting shrinkage for the silver-stannum alloy used. From the results obtained we conclude that the best cercical adaptation was the one got through pressure technique. PMID:2135769

  12. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    OpenAIRE

    Nyembwe, K.; Beer, D J; J.G. Van der Walt; Bhero, S.

    2012-01-01

    In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP) sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final qu...

  13. Comparative aspects about the studying methods of cast irons machinability, based on the tool wear

    Science.gov (United States)

    Carausu, C.; Pruteanu, O.

    2016-08-01

    The paper presents some considerations of the authors, regarding the studying methods of the cast irons machinability, based on the tools wear on drilling operations. Are described the conditions in which the experimental researches were conducted, intended to offer an overview on drilling machinability of some cast irons categories. It is presented a comparison between long-term methods and short-term methods, for determining the optimal speed chipping of a grey cast iron with lamellar graphite, with average values of tensile strength. Are described: the research methodology, obtained results and conclusions drawn after the results analysis.

  14. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    Science.gov (United States)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  15. Caste-, work-, and descent-based discrimination as a determinant of health in social epidemiology.

    Science.gov (United States)

    Patil, Rajan R

    2014-01-01

    Social epidemiology explores health in the context of broad social determinants of health, where the boundary lines between health and politics appear increasingly blurred. Social determinants of health such as caste, discrimination, and social exclusion are inherently political in nature, hence it becomes imperative to look at health through a broader perspective of political philosophy, ideology, and caste that imposes enormous obstacles to a person's full attainment of civil, political, economic, social, and cultural rights. Caste is descent based and hereditary in nature. It is a characteristic determined by one's birth into a particular caste, irrespective of the faith practiced by the individual. Caste denotes a system of rigid social stratification into ranked groups defined by descent and occupation. Under various caste systems throughout the world, caste divisions also dominate in housing, marriage, and general social interaction divisions that are reinforced through the practice and threat of social ostracism, economic boycotts, and even physical violence-all of which undermine health equality. PMID:24871772

  16. Chemoelectronic circuits based on metal nanoparticles.

    Science.gov (United States)

    Yan, Yong; Warren, Scott C; Fuller, Patrick; Grzybowski, Bartosz A

    2016-07-01

    To develop electronic devices with novel functionalities and applications, various non-silicon-based materials are currently being explored. Nanoparticles have unique characteristics due to their small size, which can impart functions that are distinct from those of their bulk counterparts. The use of semiconductor nanoparticles has already led to improvements in the efficiency of solar cells, the processability of transistors and the sensitivity of photodetectors, and the optical and catalytic properties of metal nanoparticles have led to similar advances in plasmonics and energy conversion. However, metals screen electric fields and this has, so far, prevented their use in the design of all-metal nanoparticle circuitry. Here, we show that simple electronic circuits can be made exclusively from metal nanoparticles functionalized with charged organic ligands. In these materials, electronic currents are controlled by the ionic gradients of mobile counterions surrounding the 'jammed' nanoparticles. The nanoparticle-based electronic elements of the circuitry can be interfaced with metal nanoparticles capable of sensing various environmental changes (humidity, gas, the presence of various cations), creating electronic devices in which metal nanoparticles sense, process and ultimately report chemical signals. Because the constituent nanoparticles combine electronic and chemical sensing functions, we term these systems 'chemoelectronic'. The circuits have switching times comparable to those of polymer electronics, selectively transduce parts-per-trillion chemical changes into electrical signals, perform logic operations, consume little power (on the scale of microwatts), and are mechanically flexible. They are also 'green', in the sense that they comprise non-toxic nanoparticles cast at room temperature from alcohol solutions. PMID:26974958

  17. Chemoelectronic circuits based on metal nanoparticles

    Science.gov (United States)

    Yan, Yong; Warren, Scott C.; Fuller, Patrick; Grzybowski, Bartosz A.

    2016-07-01

    To develop electronic devices with novel functionalities and applications, various non-silicon-based materials are currently being explored. Nanoparticles have unique characteristics due to their small size, which can impart functions that are distinct from those of their bulk counterparts. The use of semiconductor nanoparticles has already led to improvements in the efficiency of solar cells, the processability of transistors and the sensitivity of photodetectors, and the optical and catalytic properties of metal nanoparticles have led to similar advances in plasmonics and energy conversion. However, metals screen electric fields and this has, so far, prevented their use in the design of all-metal nanoparticle circuitry. Here, we show that simple electronic circuits can be made exclusively from metal nanoparticles functionalized with charged organic ligands. In these materials, electronic currents are controlled by the ionic gradients of mobile counterions surrounding the ‘jammed’ nanoparticles. The nanoparticle-based electronic elements of the circuitry can be interfaced with metal nanoparticles capable of sensing various environmental changes (humidity, gas, the presence of various cations), creating electronic devices in which metal nanoparticles sense, process and ultimately report chemical signals. Because the constituent nanoparticles combine electronic and chemical sensing functions, we term these systems ‘chemoelectronic’. The circuits have switching times comparable to those of polymer electronics, selectively transduce parts-per-trillion chemical changes into electrical signals, perform logic operations, consume little power (on the scale of microwatts), and are mechanically flexible. They are also ‘green’, in the sense that they comprise non-toxic nanoparticles cast at room temperature from alcohol solutions.

  18. Rapid Manufacturing Technology for Precision Casting MouldBased on Selective Laser Sintering

    Institute of Scientific and Technical Information of China (English)

    白培康; 程军; 王建宏; 刘斌

    2004-01-01

    The selective laser sintering (SLS) technique is introduced. A new type of rapid prototyping material (PCPI) has been developed, which can be used to produce precision casting mould directly and rapidly from a CAD model by the selective sintering of successive layers of PCPI with a laser beam. In comparison with conventional manufacturing methods, prominent features of this technique include high forming rate, low development cost and good flexibility. The rapid manufacturing process of precision casting mould based on SLS is discussed.

  19. Computational modeling of structure of metal matrix composite in centrifugal casting process

    Science.gov (United States)

    Zagórski, Roman

    2007-04-01

    The structure of alumina matrix composite reinforced with crystalline particles obtained during centrifugal casting process are studied. Several parameters of cast process like pouring temperature, temperature, rotating speed and size of casting mould which influent on structure of composite are examined. Segregation of crystalline particles depended on other factors such as: the gradient of density of the liquid matrix and reinforcement, thermal processes connected with solidifying of the cast, processes leading to changes in physical and structural properties of liquid composite are also investigated. All simulation are carried out by CFD program Fluent. Numerical simulations are performed using the FLUENT two-phase free surface (air and matrix) unsteady flow model (volume of fluid model — VOF) and discrete phase model (DPM).

  20. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    Directory of Open Access Journals (Sweden)

    M. Krupiński

    2010-01-01

    Full Text Available In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  1. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    OpenAIRE

    M. Krupiński; K. Labisz; L.A. Dobrzański; Z. Rdzawski

    2010-01-01

    In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer) device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  2. Streaming Model Based Volume Ray Casting Implementation for Cell Broadband Engine

    Directory of Open Access Journals (Sweden)

    Jusub Kim

    2009-01-01

    Full Text Available Interactive high quality volume rendering is becoming increasingly more important as the amount of more complex volumetric data steadily grows. While a number of volumetric rendering techniques have been widely used, ray casting has been recognized as an effective approach for generating high quality visualization. However, for most users, the use of ray casting has been limited to datasets that are very small because of its high demands on computational power and memory bandwidth. However the recent introduction of the Cell Broadband Engine (Cell B.E. processor, which consists of 9 heterogeneous cores designed to handle extremely demanding computations with large streams of data, provides an opportunity to put the ray casting into practical use. In this paper, we introduce an efficient parallel implementation of volume ray casting on the Cell B.E. The implementation is designed to take full advantage of the computational power and memory bandwidth of the Cell B.E. using an intricate orchestration of the ray casting computation on the available heterogeneous resources. Specifically, we introduce streaming model based schemes and techniques to efficiently implement acceleration techniques for ray casting on Cell B.E. In addition to ensuring effective SIMD utilization, our method provides two key benefits: there is no cost for empty space skipping and there is no memory bottleneck on moving volumetric data for processing. Our experimental results show that we can interactively render practical datasets on a single Cell B.E. processor.

  3. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    OpenAIRE

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dyn...

  4. Control of microstructure of cast irons Indefinite Chill Double Pour-ICDP

    Directory of Open Access Journals (Sweden)

    T.Válek

    2011-10-01

    Full Text Available ICDP cast irons designated for working layer of centrifugal cylinders of rolling mill must have precisely defined properties. The most closely observed parameters of the ICDP (Indefinite Child Double Pour cast irons are the following: the amount of graphite in a microstructure and hardness of base metal material. Secretion of graphite in cast iron with ledeburitic basic metal compound is a complex process that can be controlled and managed with the use of thermal analysis. On the basis of the evaluation of cooling curve parameters of cast iron there is performed metallurgical adjustment of meltage by adding elements supporting graphite end carbide formation into cast iron. The identified structural and mechanical properties of ICDP cast irons were correlated with recorded KO. Subsequently, a methodology for control of the metallurgical adjustment of cast iron before casting was proposed so as to ensure the desired microstructure and properties the ICDP cast iron.

  5. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Directory of Open Access Journals (Sweden)

    Panwisawas Chinnapat

    2014-01-01

    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  6. XBIC/mu-XRF/mu-XAS analysis of metals precipitation in block-cast solar silicon

    Energy Technology Data Exchange (ETDEWEB)

    Trushin, M., E-mail: trushmax@tu-cottbus.d [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); Seifert, W. [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); Vyvenko, O. [IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); V.A. Fok Institute of Physics, St. Petersburg State University, Ulyanovskaya 1, 108594 St. Petersburg (Russian Federation); Bauer, J. [Max Planck Institute of Microstructure Physics, Weinberg 2, 06120 Halle (Germany); Martinez-Criado, G.; Salome, M. [ESRF, 6 rue Jules Horowitz, 38043 Grenoble Cedex (France); Kittler, M. [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany)

    2010-02-15

    The results of the investigations of the interaction between the different impurities in intentionally contaminated block-cast multi-crystalline silicon by means of synchrotron-based microprobe techniques XBIC (X-ray beam induced current), mu-XRF (X-ray fluorescence microscopy) and mu-XAS (X-ray absorption microspectroscopy) recently implemented at beamlines ID-21 and ID-22 of ESRF, Grenoble, are presented. It was found that Si{sub 3}N{sub 4}/SiC particles frequently observed in the upper part of multi-crystalline Si blocks represent effective sinks for Fe and Cu impurities. The amount of precipitated iron was the same order magnitude both at nitride and carbide particles. The amount of Cu precipitated at the SiC inclusions was significantly larger than that at Si{sub 3}N{sub 4} rods. Chemical state of the copper precipitates was identified as copper-rich silicide Cu{sub 3}Si. The anneal at 950 deg. C that is known to enhance oxygen precipitation in silicon was found to accompany with the enhanced formation of nanoscale iron disilicide precipitates both inside the grains and at grain boundaries.

  7. Direct Tensile Strength and Characteristics of Dentin Restored with All-Ceramic, Resin-Composite, and Cast Metal Prostheses Cemented with Resin Adhesives

    Directory of Open Access Journals (Sweden)

    Morakot Piemjai

    2015-01-01

    Full Text Available A dentin-cement-prosthesis complex restored with either all-porcelain, cured resin-composite, or cast base metal alloy and cemented with either of the different resin cements was trimmed into a mini-dumbbell shape for tensile testing. The fractured surfaces and characterization of the dentin-cement interface of bonded specimens were investigated using a Scanning Electron Microscope. A significantly higher tensile strength of all-porcelain (12.5 ± 2.2 MPa than that of cast metal (9.2 ± 3.5 MPa restorations was revealed with cohesive failure in the cement and failure at the prosthesis-cement interface in Super-Bond C&B group. No significant difference in tensile strength was found among the types of restorations using the other three cements with adhesive failure on the dentin side and cohesive failure in the cured resin. SEM micrographs demonstrated the consistent hybridized dentin in Super-Bond C&B specimens that could resist degradation when immersed in hydrochloric acid followed by NaOCl solutions whereas a detached and degraded interfacial layer was found for the other cements. The results suggest that when complete hybridization of resin into dentin occurs tensile strength at the dentin-cement is higher than at the cement-prosthesis interfaces. The impermeable hybridized dentin can protect the underlying dentin and pulp from acid demineralization, even if detachment of the prosthesis has occurred.

  8. Determination of unidirectional heat transfer coefficient during unsteady-state solidification at metal casting-chill interface

    Energy Technology Data Exchange (ETDEWEB)

    Sahin, Haci Mehmet [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey)]. E-mail: mesahin@gazi.edu.tr; Kocatepe, Kadir [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey); Kayikci, Ramazan [Sakarya Ueniversitesi, Teknik Egitim Fakueltesi, Sakarya (Turkey); Akar, Neset [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey)

    2006-01-15

    In this study, the interfacial heat transfer coefficient (IHTC) for vertically upward unidirectional solidification of a eutectic Al-Si casting on water cooled copper and steel chills was measured during solidification. A finite difference method (FDM) was used for solution of the inverse heat conduction problem (IHCP). Six computer guided thermocouples were connected with the chill and casting, and the time-temperature data were recorded automatically. The thermocouples were placed, located symmetrically, at 5 mm, 37.5 mm and 75 mm from the interface. As the lateral surfaces are very well heat isolated, the unidirectional solidification process starts vertically upward at the interface surface. The measured time-temperature data files were used by a FDM using an explicit technique. A heat flow computer program has been written to estimate the transient metal-chill IHTC in the IHCP. The experimental and calculated temperatures have shown excellent agreement. The IHTC during vertically upward unidirectional solidification of an Al-Si casting on copper and steel chills have varied between about 19-9.5 kW/m{sup 2} K and 6.5-5 kW/m{sup 2} K, respectively.

  9. Processing and Characterization of Functionally Graded Aluminum (A319)—SiCp Metallic Composites by Centrifugal Casting Technique

    Science.gov (United States)

    Jayakumar, E.; Jacob, Jibin C.; Rajan, T. P. D.; Joseph, M. A.; Pai, B. C.

    2016-06-01

    Functionally graded materials (FGM) are successfully adopted for the design and fabrication of engineering components with location-specific properties. The present study describes the processing and characterization of A319 Aluminum functionally graded metal matrix composites (FGMMC) with 10 and 15 wt pct SiCp reinforcements. The liquid stir casting method is used for composite melt preparation followed by FGMMC formation by vertical centrifugal casting method. The process parameters used are the mold preheating temperature of 523 K (250 °C), melt pouring temperature of 1013 K (740 °C), and mold rotation speed of 1300 rpm. The study analyzes the distribution and concentration of reinforcement particles in the radial direction of the FGMMC disk along with the effects of gradation on density, hardness, mechanical strength, the variation in coefficient of thermal expansion and the wear resistance properties at different zones. Microstructures of FGMMC reveal an outward radial gradient distribution of reinforcements forming different zones. Namely, matrix-rich inner, transition, particles-rich outer, and chill zone of a few millimeters thick at the outer most periphery of the casting are formed. From 10-FGM, a radial shift in the position of SiCp maxima is observed in 15-FGM casting. The mechanical characterization depicts enhanced properties for the particle-rich zone. The hardness shows a graded nature in correlation with particle concentration and a maximum of 94.4 HRB has been obtained at the particle-rich region of 15-FGM. In the particle-rich zone, the lowest CTE value of 20.1 µm/mK is also observed with a compressive strength of 650 MPa and an ultimate tensile strength of 279 MPa. The wear resistance is higher at the particle-rich zone of the FGMMC.

  10. Processing and Characterization of Functionally Graded Aluminum (A319)—SiCp Metallic Composites by Centrifugal Casting Technique

    Science.gov (United States)

    Jayakumar, E.; Jacob, Jibin C.; Rajan, T. P. D.; Joseph, M. A.; Pai, B. C.

    2016-08-01

    Functionally graded materials (FGM) are successfully adopted for the design and fabrication of engineering components with location-specific properties. The present study describes the processing and characterization of A319 Aluminum functionally graded metal matrix composites (FGMMC) with 10 and 15 wt pct SiCp reinforcements. The liquid stir casting method is used for composite melt preparation followed by FGMMC formation by vertical centrifugal casting method. The process parameters used are the mold preheating temperature of 523 K (250 °C), melt pouring temperature of 1013 K (740 °C), and mold rotation speed of 1300 rpm. The study analyzes the distribution and concentration of reinforcement particles in the radial direction of the FGMMC disk along with the effects of gradation on density, hardness, mechanical strength, the variation in coefficient of thermal expansion and the wear resistance properties at different zones. Microstructures of FGMMC reveal an outward radial gradient distribution of reinforcements forming different zones. Namely, matrix-rich inner, transition, particles-rich outer, and chill zone of a few millimeters thick at the outer most periphery of the casting are formed. From 10-FGM, a radial shift in the position of SiCp maxima is observed in 15-FGM casting. The mechanical characterization depicts enhanced properties for the particle-rich zone. The hardness shows a graded nature in correlation with particle concentration and a maximum of 94.4 HRB has been obtained at the particle-rich region of 15-FGM. In the particle-rich zone, the lowest CTE value of 20.1 µm/mK is also observed with a compressive strength of 650 MPa and an ultimate tensile strength of 279 MPa. The wear resistance is higher at the particle-rich zone of the FGMMC.

  11. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  12. Production of Decorative Cast Metal Matrix Composites with a Complex Relief and Nonmetal Reinforcement Phase

    Directory of Open Access Journals (Sweden)

    Daniela Spasova

    2016-02-01

    Full Text Available The present paper is relevant to the research of possibilities for the production of decorative complex relief metal matrix composites (MMCs of the “invitro” type, with unformed and unchanging reinforcement (strengthening phase in the process of creating a composite. The research on the methods of metal matrix composites development in this paper has been brought to the application of different space vacuum schemes for composite synthesisof vacuuming the space for composites synthesis by using the notion of the “capillary forming”. In this method the metal matrix (copper alloy melt was infiltrated in the space between the pellets of reinforcement phase (quartz particles – SiO2, whereas the classical method adopted for the obtaining MMCs “in vitro”, uses a mechanism of forced insertion of the reinforcement phase into the ready for use melt, followed by homogenization of the composite structure. In the particular case, because the obtained composite will have a complex relief three-dimensional surface, the conditions for compacting the building phases in the three directions x, y, z should be virtually equalized. In order to accomplish the task set, a laboratory system is developed. The experiments were conducted with laboratory equipment elaborated on the base of another equipment for "capillary forming" with extra vacuum. The structures of the obtained MMCs were tested by metallographic analysis.

  13. LLNL casting technology

    Science.gov (United States)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  14. An Informatics Based Approach to Reduce the Grain Size of Cast Hadfield Steel

    Science.gov (United States)

    Dey, Swati; Pathak, Shankha; Sheoran, Sumit; Kela, Damodar H.; Datta, Shubhabrata

    2016-04-01

    Materials Informatics concept using computational intelligence based approaches are employed to bring out the significant alloying additions to achieve grain refinement in cast Hadfield steel. Castings of Hadfield steels used for railway crossings, requires fine grained austenitic structure. Maintaining proper grain size of this component is very crucial in order to achieve the desired properties and service life. This work studies the important variables affecting the grain size of such steels which includes the compositional and processing variables. The computational findings and prior knowledge is used to design the alloy, which is subjected to a few trials to validate the findings.

  15. Rare earth metals influence on mechanical properties and crack resistance of GP240GH and G17CrMo5-5 cast steels

    Directory of Open Access Journals (Sweden)

    M. Gajewski

    2009-10-01

    Full Text Available This paper presents results of research on modification influence of REM on mechanical properties and crack resistance of GP240GH cast carbon steel and G17CrMo5-5 high-temperature cast steel. The tests have been performed on successive industrial melts. The rare earth metals were put into the ladle during tapping of heat melt from the furnace. Each time ca 2000 kg of liquid metals were modified. Because of this the amount of sulphur in the cast steel was decreased and the non-metallic inclusion morphology was significantly changed. There were tested mechanical properties (Re,Rm, plastic properties (A5,Z and impact strength (KV, and on the basis of the three-point bend test the KJC stress intensity factor was evaluated. It was noticed that the REM modification brings essential increase of impact strength as well as fracture toughness determined by KJC factor.

  16. THEORETICAL AND TECHNOLOGICAL BASIS OF CASTING OF HOLLOW BILLETS BY THE METHOD OF DIRECTIONAL SOLIDIFICATION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2011-01-01

    Full Text Available The new method of continuously iterative casting of hollow cylindrical castings from cast iron without application of core, based on the principle of direction of metal solidification is presented in the work. the thermal condition of crystallizer at iterative temperature influences on its internal surface and solidification of casting in the conditions of intensive one-way heat sink and presence of constant overheat on front of solidification is examined.

  17. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  18. Mechanical Properties - Structure Correlation for Commercial Specification of Cast Particulate Metal Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Pradeep Rohatgi

    2002-12-31

    In this research, the effects of casting foundry, testing laboratory, surface conditions, and casting processes on the mechanical properties of A359-SiC composites were identified. To observe the effects, A359-SiC composites with 20 and 305 SiC particles were cast at three different foundries and tested at three different laboratories. The composites were cast in sand and permanent molds and tested as-cast and machined conditions. To identify the effect of the volume fraction and distribution of particles on the properties of the composites, particle distribution was determined using Clemex Image analysis systems, and particle volume fraction was determined using wet chemical analysis and Clemex Image analysis systems. The microstructure and fractured surfaces of the samples were analyzed using SEM, and EDX analysis was done to analyze chemical reaction between the particles and the matrix. The results of the tensile strengths exhibited that the tensile strengths depend on the density and porosity of the composites; in general the higher tensile strength is associated with lower porosity and higher density. In some cases, composites with lower density were higher than these with higher density. In the Al-20% SiC samples, the composites with more inclusions exhibited a lower tensile strength than the ones with fewer inclusions. This suggests that macroscopic casting defects such as micro-porosity, shrinkage porosity and inclusions appear to strongly influence the tensile strength more than the microstructure and particle distribution. The fatigue properties of A359/20 vol.% SiC composites were investigated under strain controlled conditions. Hysteresis loops obtained from strain controlled cyclic loading of 20% SiCp reinforced material did not exhibit any measurable softening or hardening. The fatigue life of Al-20% SiC heat treated alloy at a given total strain showed wide variation in fatigue life, which appeared to be related to factors such as inclusions

  19. Structure and properties of selected Fe-based metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2009-12-01

    Full Text Available Purpose: The paper presents a structure characterization, thermal and soft magnetic properties of Fe-based bulk amorphous materials in as-cast state and after crystallization process.Design/methodology/approach: The studies were performed on Fe72B20Si4Nb4 metallic glass in form of ribbons and rods. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The thermal properties of the glassy samples were measured using differential thermal analysis (DTA and differential scanning calorimetry (DSC. The soft magnetic properties examination of tested material contained magnetic permeability and magnetic after-effects measurements.Findings: The X-ray diffraction and transmission electron microscopy investigations revealed that the studied as-cast materials were amorphous. Broad diffraction halo could be seen for all tested samples, indicating the formation of a glassy phase with the diameters up to 2 mm. The fracture surface of rod samples appears to consist of two different zones, which probably inform about different amorphous structures of studied glassy materials. A two stage crystallization process was observed for studied alloy. The first stage of crystallization corresponding to the partial crystallization of α-Fe phase was followed by the formation of iron borides. It has shown that appropriate increasing of annealing temperature, significantly improved soft magnetic properties of examined alloy.Practical implications: The studied Fe-based metallic glass has good glass-forming ability and thermal stability for casting in form of ribbons and rods. The soft magnetic properties of studied alloy could be improved by applying the appropriate conditions of heat treatment (crystallization process.Originality/value: The applied investigation methods are suitable to determine the changes of structure in function of sample thickness and the

  20. The present status of dental titanium casting

    Science.gov (United States)

    Okabe, Toru; Ohkubo, Chikahiro; Watanabe, Ikuya; Okuno, Osamu; Takada, Yukyo

    1998-09-01

    Experimentation in all aspects of titanium casting at universities and industries throughout the world for the last 20 years has made titanium and titanium-alloy casting nearly feasible for fabricating sound cast dental prostheses, including crowns, inlays, and partial and complete dentures. Titanium casting in dentistry has now almost reached the stage where it can seriously be considered as a new method to compete with dental casting using conventional noble and base-metal alloys. More than anything else, the strength of titanium’s appeal lies in its excellent biocompatibility, coupled with its comparatively low price and abundant supply. Research efforts to overcome some problems associated with this method, including studies on the development of new titanium alloys suitable for dental use, will continue at many research sites internationally.

  1. Arrays of hollow out-of-plane microneedles made by metal electrodeposition onto solvent cast conductive polymer structures

    International Nuclear Information System (INIS)

    Transdermal drug delivery using microneedles is a technique to potentially replace hypodermic needles for injection of many vaccines and drugs. Fabrication of hollow metallic microneedles so far has been associated with time-consuming steps that restrict batch production of these devices. Here, we are presenting a novel method for making metallic microneedles with any desired height, spacing, and lumen size. In our process, we use solvent casting to coat a mold, which contains an array of pillars, with a conductive polymer composite layer. The conductive layer is then used as a seed layer in a metal electrodeposition process. To characterize the process, the conductivity of the polymer composite with respect to different filler concentrations was investigated. In addition, plasma etching of the polymer was characterized. The electroplating process was also studied further to control the thickness of the microneedle array plate. The strength of the microneedle devices was evaluated through a series of compression tests, while their performance for transdermal drug delivery was tested by injection of 2.28 µm fluorescent microspheres into animal skin. The fabricated metallic microneedles seem appropriate for subcutaneous delivery of drugs and microspheres. (paper)

  2. Research of image enhancement of dental cast based on wavelet transformation

    Science.gov (United States)

    Zhao, Jing; Li, Zhongke; Liu, Xingmiao

    2010-10-01

    This paper describes a 3D laser scanner for dental cast that realize non-contact deepness measuring. The scanner and the control PC make up of a 3D scan system, accomplish the real time digital of dental cast. Owing to the complexity shape of the dental cast and the random nature of scanned points, the detected feature curves are generally not smooth or not accurate enough for subsequent application. The purpose of this p is to present an algorithm for enhancing the useful points and eliminating the noises. So an image enhancement algorithm based on wavelet transform and fuzzy set theory is presented. Firstly, the multi-scale wavelet transform is adopted to decompose the input image, which extracts the characteristic of multi-scale of the image. Secondly, wavelet threshold is used for image de-noising, and then the traditional fuzzy set theory is improved and applied to enhance the low frequency wavelet coefficients and the high frequency wavelet coefficients of different directions of each scale. Finally, the inverse wavelet transform is applied to synthesis image. A group of experimental results demonstrate that the proposed algorithm is effective for the dental cast image de-noising and enhancement, the edge of the enhanced image is distinct which is good for the subsequent image processing.

  3. Based on database and asp.net technologies, a web platform of scientific data in the casting forces on the mold-fi lling behavior of titanium melts in vertically rotating molds

    Directory of Open Access Journals (Sweden)

    Xu Daming

    2008-11-01

    Full Text Available The vertical centrifugal-casting technique is widely used in the manufacture of various irregularlyshaped castings of advanced structural alloys with thin walls, complex shapes and/or large sizes. These castings are used in the increasing applications in aero-space/aviation industries, human teeth/bone repairs with nearnet shaped components, etc. In a vertically rotating casting system, the mold-filling processes of alloy melts, coupled with solidifi cation-heat transfer, may be much more complicated, because they are driven simultaneously by gravity, centrifugal and Coriolis forces. In the present work, an N-S/VOF-equations-based model, solved using a SOLA-VOF algorithm, under a rotating coordinate system was applied to numerically investigate the impacts of centrifugal and Coriolis forces on metallic melt mold-fi lling processes in different vertical centrifugal-casting configurations with different mold-rotation rates using an authors’ computer-codes system. The computational results show that the Coriolis force may cause remarkable variations in the fl ow patterns in the casting-part-cavities of a large horizontal-section area and directly connected to the sprue via a short ingate in a vertical centrifugalcasting process. A “turn-back” mold-filling technique, which only takes advantage of the centrifugal force in a transient rotating melt system, has been confi rmed to be a rational centrifugal-casting process in order to achieve smooth and layer-by-layer casting-cavities-fi lling control. The simulated mold-fi lling processes of Ti-6Al-4V alloy melt, in a vertical centrifugal-casting system with horizontally-connected plate-casting cavities, show reasonable agreement with experimental results from the literature.

  4. Simplified model of metal solidification in the thin plane cavity of the casting mould

    OpenAIRE

    L. Sowa; N. Sczygiol; T. Domoński; A. Bokota

    2008-01-01

    In thc papcr, a innthcmatical inodcl of thc solidification of a thin-wallcd casting, which takcs into account thc proccss or filling thc mouldcavity wilh moltcn tnetal. has hccn proposed. Prcssurc and vcloci~yf iclds wcrc obtaincd by solving thc ino~ncntl~mctl iiations and rhccontinuity cquation. whilc [he thcrtnal hclds were ubtaincd by solving thc hcat conduction equation containing rhc convcciion tcrm.Making assumptions rcla~ingt o both thc rnatcrial and Ihc gcornctry e l t he rcgion. thc ...

  5. Evaluation of solid–liquid interface profile during continuous casting by a spline based formalism

    Indian Academy of Sciences (India)

    S K Das

    2001-08-01

    A numerical framework has been applied which comprises of a cubic spline based collocation method to determine the solid–liquid interface profile (solidification front) during continuous casting process. The basis function chosen for the collocation algorithm to be employed in this formalism, is a cubic spline interpolation function. An iterative solution methodology has been developed to track the interface profile for copper strand of rectangular transverse section for different casting speeds. It is based on enthalpy conservation criteria at the solidification interface and the trend is found to be in good agreement with the available information in the literature although a point to point mapping of the profile is not practically realizable. The spline based collocation algorithm is found to be a reasonably efficient tool for solidification front tracking process, as a good spatial derivative approximation can be achieved incorporating simple modelling philosophy which is numerically robust and computationally cost effective.

  6. Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

    2008-11-01

    This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

  7. Microstructure and damping behavior of SiCp/Gr/2024Al metal matrix composites by squeeze casting technology

    Institute of Scientific and Technical Information of China (English)

    LENG Jin-feng; WU Gao-hui

    2006-01-01

    SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the damping behaviors of composites were also investigated. The results show that the microstructure of composites was dense and homogeneous, without any interfacial reactivity among reinforcement/matrix interfaces. Compared with the damping capacity of 2024Al, the damping capacity of composites was enhanced significantly by addition of SiC or graphite particulates. The main damping mechanisms of SiCp/Al composites were ascribed to the dislocation damping, and those of SiCp/Gr/2024Al were attributed to the intrinsic damping and interface damping.

  8. Scheduled Caste Women: Problems And Challenges

    OpenAIRE

    Vijayakumar Murthy; Jaikishan Thakur

    2013-01-01

    The paper analyzed the Caste system based on Varnas during the ancient India. It also examined the demerits of caste attached to the present scheduled castes in general and scheduled caste women in particular. The scheduled caste women are disadvantaged by their caste and gender and as such they are subject to exploitation and discrimination by their family members, by their caste people and by forward castes. Hence, there is increase in exploitation, discrimination and violence against the s...

  9. Factors affecting the bond strength of denture base and reline acrylic resins to base metal materials

    Directory of Open Access Journals (Sweden)

    Naomi Tanoue

    2013-07-01

    Full Text Available OBJECTIVE: The shear bond strengths of two hard chairside reline resin materials and an auto-polymerizing denture base resin material to cast Ti and a Co-Cr alloy treated using four conditioning methods were investigated. MATERIAL AND METHODS: Disk specimens (diameter 10 mm and thickness 2.5 mm were cast from pure Ti and Co-Cr alloy. The specimens were wet-ground to a final surface finish of 600 grit, air-dried, and treated with the following bonding systems: 1 air-abraded with 50-70-µm grain alumina (CON; 2 1 + conditioned with a primer, including an acidic phosphonoacetate monomer (MHPA; 3 1 + conditioned with a primer including a diphosphate monomer (MDP; 4 treated with a tribochemical system. Three resin materials were applied to each metal specimen. Shear bond strengths were determined before and after 10,000 thermocycles. RESULTS: The strengths decreased after thermocycling for all combinations. Among the resin materials assessed, the denture base material showed significantly (p<0.05 greater shear bond strengths than the two reline materials, except for the CON condition. After 10,000 thermocycles, the bond strengths of two reline materials decreased to less than 10 MPa for both metals. The bond strengths of the denture base material with MDP were sufficient: 34.56 MPa for cast Ti and 38.30 for Co-Cr alloy. CONCLUSION: Bonding of reline resin materials to metals assessed was clinically insufficient, regardless of metal type, surface treatment, and resin composition. For the relining of metal denture frameworks, a denture base material should be used.

  10. Polymethyl methacrylate based open-cell porous plastics for high-pressure ceramic casting

    OpenAIRE

    Ergün, Yelda; Dirier, C.; Tanoğlu, Metin

    2004-01-01

    The aim of the present study is to investigate the microstructure-property relation in polymethyl methacrylate (PMMA)-based porous mould materials used for high-pressure casting of ceramic articles. For this purpose, porous plastic materials were produced by the polymerization of water-in-oil emulsions with various compositions of emulsion constituents and particle sizes of the filler PMMA beads. Pore morphology, porosity and water permeability of the materials were measured. The compressive ...

  11. Model castings with composite surface layer - application

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-10-01

    Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in foundingprocess a composite surface layer on the basis of Fe-Cr-C alloy. Technology of composite surface layer guarantee mainly increase inhardness and aberasive wear resistance of cast steel castings on machine elements. This technology can be competition for generallyapplied welding technology (surfacing by welding and thermal spraying. In range of studies was made cast steel test castings withcomposite surface layer, which usability for industrial applications was estimated by criterion of hardness and aberasive wear resistance of type metal-mineral and quality of joint cast steel – (Fe-Cr-C. Based on conducted studies a thesis, that composite surface layer arise from liquid state, was formulated. Moreover, possible is control of composite layer thickness and its hardness by suitable selection of parameters i.e. thickness of insert, pouring temperature and solidification modulus of casting. Possibility of technology application of composite surface layer in manufacture of cast steel slide bush for combined cutter loader is presented.

  12. Comparison of Fracture Strength of Endodontically Treated Teeth Restored with Two Different Cast Metallic Post Systems

    Directory of Open Access Journals (Sweden)

    Borhan Haghighi Z

    2014-12-01

    Full Text Available Statement of Problem: Endodontically treated teeth are more prone to fracture. The post and core are often used to provide the necessary retention for prosthetic rehabilitation. Objectives: The purpose of this study was to: 1 compare the fracture strength of endodontically treated teeth restored either with Nickel-Chromium (Ni- Cr post or Non- Precious Gold-color alloy (NPG post compared to the control group and 2 evaluate the fracture site in each group. Materials and Methods: In this experimental study, endodontic treatment was carried out for 45 extracted maxillary premolars. The specimens were divided into 3 groups (n=15. Group1: restored with NPG post and core, group2: restored with Ni-Cr post and core, and group 3, no post and core were used after endodontic treatment and the access cavity was filled with amalgam. Failure force was recorded in Newton when root or remaining coronal structure fracture was occurred. Data were analyzed using one-way analysis of variance (ANOVA, Student t-test and Tukey HSD test to compare the three groups. Results: There was a statistically significant difference among all groups (P<0.05. Fracture resistance of the teeth restored by NPG posts was significantly higher than those restored by Ni- Cr (P<0.001. Results showed that the fracture mainly occurred in the root of the teeth restored with Ni- Cr and NPG post while fractures occurred in the core portion of the teeth restored with amalgam. Conclusions: The findings of the present study indicated that the fracture strength of the teeth without using cast post and core was significantly lower than the teeth restored with cast post and core. Also the teeth restored by NPG post had a significantly higher fracture resistance than Ni-Cr posts.

  13. A National Assistance Extension Program for Metal Casting: a foundation industry. Final report for the period February 16, 1994 through May 15, 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-09-01

    The TRP award was proposed as an umbrella project to build infrastructure and extract lessons about providing extension-enabling services to the metal casting industry through the national network of Manufacturing Technology Center`s (MTC`s). It targeted four discrete task areas required for the MCC to service the contemplated needs of industry, and in which the MCC had secured substantial involvement of partner organizations. Task areas identified included Counter-Gravitational Casting, Synchronous Manufacturing, Technology Deployment, and Facility and Laboratory Improvements. Each of the task areas includes specific subtasks which are described.

  14. The Evolution and Fabrication of Implant-supported Full-arch Hybrid Prostheses. From Conventional Casted Metal to an All-Ceramic Zirconia.

    Science.gov (United States)

    Ouzer, Amanda

    2015-11-01

    Implant-supported, full-arch hybrid prostheses have developed from cast-metal frameworks with acrylic or porcelain to all-ceramic zirconia frameworks. CAD/CAM manufacturing removed the inaccuracies seen with casting and made use of zirconia possible. The materials and processes for prosthodontic fabrication are explained. Zirconia is highly opaque and versatile. However, porcelain-veneered zirconia frameworks have shown higher enamel wear, among other problems. Lithium disilicate has been shown to be more translucent than zirconia. Improved stained and more translucent zirconia frameworks have been produced as well. These promising new methods have gained popularity, but long-term studies are scarce and, thus, more research is required.

  15. Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2005-11-01

    The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

  16. MicroCast: Additive Manufacturing of Metal Plus Insulator Structures with Sub-mm Features Project

    Data.gov (United States)

    National Aeronautics and Space Administration — A novel method for fabricating electronics containing both metals and polymers can be adapted to quickly and effectively produce micro-well sensors. The process...

  17. Graphite Nucleation in Cast Iron Melts Based on Solidification Experiments and Microstructure Simulation

    Institute of Scientific and Technical Information of China (English)

    Andreia Sommerfeld; Bernd B(o)ttger; Babette Tonn

    2008-01-01

    Microstructure strongly influences the mechanical properties of cast iron. By inoculating the melt with proper inoculants, foreign substrates are brought into the melt and eventually the graphite can crystallize on them. The elements and substrates that really play a role for nucleation are yet unknown. Until now there is very little knowledge about the fundamentals of nucleation, such as composition and morphology of nuclei[1,2]. In this work we utilized EN-GJL-200 as a base material and examined several produced specimens. The specimens were cast with and without inoculants and quenched at different solidification states. Specimens were also examined with a high and low oxygen concentration, but the results showed that different oxygen contents have no influence on the nucleation in cast iron melts. Our research was focused on the microscopic examination and phase-field simulations. For studying the samples we applied different analytical methods, where SEM-EDS, -WDS were proved to be most effective. The simulations were conducted by using the software MICRESS(R)[3], which is based on a multiphase-field model and has been coupled directly to the TCFE3 thermodynamic database from TCAB. On the basis of the experimental investigations a nucleation mechanism is proposed, which claims MnS precipitates as the preferred site for graphite nucleation. This theory is supported by the results of the phase-field simulations.

  18. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)

    2007-07-01

    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  19. Physico-chemical characteristic of aluminum alloy castings manufactured with cores containing fly ash as a base material

    OpenAIRE

    A. Baliński

    2008-01-01

    Castings were poured from PA9 aluminum alloy. Cores in the form of standard cylindrical specimens were made from the core mixture based on fly ash of the identified chemical and granular composition. The binder for the fly ash-based core mixture was chemically modified, hydrated sodium silicate. From the ready test castings, specimens were cut out for metallographic examinations and evaluation of morphology in the examined microregions. The structure was examined under a NEOPHOT 32 metallogra...

  20. Effect of Ce-rich misch metal addition on squeeze cast microstructure and mechanical properties of AZ81 alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of cerium-rich misch metal addition on the microstructure and properties of squeeze cast magnesium alloys AZ81 was empirically investigated. The results indicate that the addition of cerium-rich misch metal modifies the microstructure gradually. With the increase of the RE addition, the amount of Mg17Al12 decreases while that of Al11(RE)3 increases, accompanied by grain refinement. When the addition reaches 1.5%, the grain refinement becomes obvious. However, when the addition exceeds 2.0%,Al11(RE)3 phase coarsens into rod shape and the grain size increases. The tensile properties of the AZ81 at both room temperature and 150℃ increase with the addition, and reach their optimal values with the addition of 1.5%. Further increase of the addition to above 2.0% decreases the tensile properties considerably. The tensile fracture of the alloy is characterized by the cleavage of the brittle second phases and ductile dimples of the matrix.

  1. Wear performance optimization of stir cast Al-TiB2 metal matrix composites using Taguchi design of experiments

    Science.gov (United States)

    Poria, Suswagata; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    The present study outlines the use of Taguchi parameter design to minimize the wear performance of Al-TiB2 metal matrix composites by optimizing tribological process parameters. Different weight percentages of micro-TiB2 powders with average sizes of 5-40 micron are incorporated into molten LM4 aluminium matrix by stir casting method. The wear performance of Al-TiB2 composites is evaluated in a block-on-roller type Multitribo tester at room temperature. Three parameters viz. weight percentage of TiB2, load and speed are considered with three levels each at the time of experiment. A L27 orthogonal array is used to carry out experiments accommodating all the factors and their levels including their interaction effects. Optimal combination of parameters for wear performance is obtained by Taguchi analysis. Analysis of variance (ANOVA) is used to find out percentage contribution of each parameter and their interaction also on wear performance. Weight percentage of TiB2 is forced to be the most effective parameter in controlling wear behaviour of Al-TiB2 metal matrix composite.

  2. Development of Forsterite Based Insulating Board for Alloy Steel Con—casting Tundish

    Institute of Scientific and Technical Information of China (English)

    ZHAOJi-zeng; ZHOULei; 等

    1994-01-01

    To meet the operation requirement of com-casting tundish for alloy steel.a forsterite based insulating board has been developed.The effects of binder ,fiber and other additives on the properties of the properties of the products have been described;the theoretial reason of assuring containing clear steel by using inorganic binder bonded forsterite based insulating board were also discussed;the mineral composition and microstructure of the products have been analyzed by means of XRD.SEM and microscope ,The results indicate that the forsteite based insulating board with excel-lent performance and dood application results has been obtained.

  3. Metamaterial metal-based bolometers

    OpenAIRE

    Niesler, Fabian B. P.; Gansel, Justyna K.; Fischbach, Sarah; Wegener, Martin

    2012-01-01

    We demonstrate metamaterial metal-based bolometers, which take advantage of resonant absorption in that a spectral and/or polarization filter can be built into the bolometer. Our proof-of-principle gold-nanostructure-based devices operate around 1.5 \\mum wavelength and exhibit room-temperature time constants of about 134 \\mus. The ultimate detectivity is limited by Johnson noise, enabling room-temperature detection of 1 nW light levels within 1 Hz bandwidth. Graded bolometer arrays might allo...

  4. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    Energy Technology Data Exchange (ETDEWEB)

    Y. A. Owusu

    1999-03-31

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  5. Amorphous metal based nanoelectromechanical switch

    KAUST Repository

    Mayet, Abdulilah M.

    2013-04-01

    Nanoelectromechanical (NEM) switch is an interesting ultra-low power option which can operate in the harsh environment and can be a complementary element in complex digital circuitry. Although significant advancement is happening in this field, report on ultra-low voltage (pull-in) switch which offers high switching speed and area efficiency is yet to be made. One key challenge to achieve such characteristics is to fabricate nano-scale switches with amorphous metal so the shape and dimensional integrity are maintained to achieve the desired performance. Therefore, we report a tungsten alloy based amorphous metal with fabrication process development of laterally actuated dual gated NEM switches with 100 nm width and 200 nm air-gap to result in <5 volts of actuation voltage (Vpull-in). © 2013 IEEE.

  6. Intelligent design of investment casting mold based on a hybrid reasoning method

    Institute of Scientific and Technical Information of China (English)

    Jiang Ruisong; Zhang Dinghua; Wang Wenhu; Bu Kun

    2009-01-01

    A hybrid reasoning model was proposed in which CBR (case-based reasoning) was applied to the conceptual design and RBR (rule-based reasoning) was applied to the detailed design after research of the design process and domain knowledge of the acre-engine turbine blade investment casting mold design field. In the conceptual design stage, the representation and retrieval technologies were researched which improve the retrieval efficiency. Meanwhile, RBR was used to modify the retrieval result. The experimentation shows that the approach in this study can be used to obtain a more satisfactory design result.

  7. Modelling of solidification processing and continuous strip casting for copper-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mahmoudi, Jafar [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Processing

    2000-04-01

    An experimental and numerical study was carried out to investigate the solidification process in a copper continuous strip casting process. Heat flow and solidification process has been experimentally studied. Cooling curves during solidification were registered using a thermocouple of type K connected to a data acquisition system. Temperature measurements in the mould and cooling water were also performed. The numerical model considers a generalized set of mass, momentum and heat equations that is valid for the solid, liquid and solidification interval in the cast. A k-{epsilon} turbulence model, produced with the commercial program CFX, is used to analyse the solidification process of pure copper in the mould region of the caster. The fluid flow, temperature and heat flux distributions in the mould region of the caster were computed. The shape and location of the solidification front were also determined. The effects of the parameters such as heat transfer coefficient, casting speed, casting temperature, heat of fusion and specific heat on the shape and location of the solidification front and the heat transport at the mould-cast interface were investigated. The predicted temperature and heat flux distributions were compared with experimental measurements, and reasonable agreement was obtained. The solidification behaviour of pure copper and different copper base alloys has been studied. A series of solidification experiments using DTA furnace, mirror furnace and levitation technique were performed on different copper-base alloys. The undercooling, cooling rates of the liquid and the solid states, solidification times and temperatures were evaluated from the curves. The cooling curves for different samples were simulated using a FEM solidification program. It was found that the calculated values of the heat of fusion were much lower than the tabulated ones. The fraction of solid formed before quenching, in the DTA experiments, has been observed to be much higher

  8. Investigation on Structure and Properties of Brass Casting

    Institute of Scientific and Technical Information of China (English)

    M.M.Haque; A.A.Khan

    2008-01-01

    In this work, alpha (α) brass was poured in green sand mould and metallic chill mould at about 1050℃. Sand casting method and metallic chill casting method are representing the slow and fast cooling rates of the castings, respectively. The slow cooling rate in the sand mould produces larger grains, while the metallic chill mould produces smaller grains in the castings. As the grain size decreases, the strength of the cast brass increases; micro-porosity in the casting decreases and the tendency for the casting to fracture during solidification decreases. Thus, the faster cooling rate casting offers higher strength, density and hardness compared to the slow cooling rate casting.

  9. Casting fine grained, fully dense, strong inorganic materials

    Science.gov (United States)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  10. Fluid Flow and Interfacial Phenomenon of Slag and Metal in Continuous Casting Tundish With Argon Blowing

    Institute of Scientific and Technical Information of China (English)

    WANG Jun; ZHU Miao-yong; ZHOU Hai-bing; WANG Ying

    2008-01-01

    The fluid flow and the interracial phenomenon of slag and metal in tundish with gas blowing were studied with mathematical and physical modeling,and the effects of gas flowrate,the placement of porous beam for the generation of bubbles,and the combination of flow control devices on the flow and slag-metal interface were investigated.The results show that the position of gas bubbling has a significant effect on the flow in tundish,and the placement of porous beam and gas flowrate are the two main factors affecting the entrapment of slag in tundish.The closer the porous beam to the weir,the more reasonable is the flow,which is in favor of the control of slag entrapment in tundish.

  11. Optimization of neutron tomography for rapid hydrogen concentration inspection of metal castings

    OpenAIRE

    Gibbons, Matthew R.; Richards, Wade J.; Shields, Kevin

    1999-01-01

    Hydrogen embrittlement describes a group of phenomena leading to the degradation of metal alloy properties. The hydrogen concentration in the alloy can be used as an indicator for the onset of embrittlement. A neutron tomography system has been optimized to perform nondestructive detection of hydrogen concentration in titanium aircraft engine compressor blades. Preprocessing of backprojection images and postprocessing of tomographic reconstructions are used to achieve hydrogen concentration s...

  12. Neuro-Knowledge-Based Expert System (NKBES)for Optimal Scheming of Die Casting Process

    Institute of Scientific and Technical Information of China (English)

    Qiaodan HU; Peng LUO; Yi YANG; Liliang CHEN

    2004-01-01

    We develop a neuro-knowledge-based expert system (NKBES) frame in this work. The system mainly concerns with decision of gating system and die casting machine based on a neuro-inference engine launched under the MATLAB software environment. For enhancement of reasoning agility, an error back-propagation neural network was applied.A rapidly convergent adaptive learning rate (ALR) and a momentum-based error back-propagation algorithm was used to conduct neuro-reasoning. The working effect of the system was compared to a conventional expert system that is based on a two-way (forward and backward) chaining inference mechanism. As the reference, the present paper provided the neural networks sum-squared error (SSE) and ALR vs iterative epoch curves of process planning case mentioned above. The study suggests that the neuro-modeling optimization application to die casting process design has good feasibility, and based on that a novel and effective intelligent expert system can be launched at low cost.

  13. Moving cast shadow resistant for foreground segmentation based on shadow properties analysis

    Science.gov (United States)

    Zhou, Hao; Gao, Yun; Yuan, Guowu; Ji, Rongbin

    2015-12-01

    Moving object detection is the fundamental task in machine vision applications. However, moving cast shadows detection is one of the major concerns for accurate video segmentation. Since detected moving object areas are often contain shadow points, errors in measurements, localization, segmentation, classification and tracking may arise from this. A novel shadow elimination algorithm is proposed in this paper. A set of suspected moving object area are detected by the adaptive Gaussian approach. A model is established based on shadow optical properties analysis. And shadow regions are discriminated from the set of moving pixels by using the properties of brightness, chromaticity and texture in sequence.

  14. Simple casting based fabrication of PEDOT:PSS-PVDF-ionic liquid soft actuators

    Science.gov (United States)

    Simaite, Aiva; Tondu, Bertrand; Mathieu, Fabrice; Souéres, Philippe; Bergaud, Christian

    2015-04-01

    Despite a growing interest in conducting polymer based actuators, a robust fabrication technique is still needed. We suggest a fabrication method that allows fast production of conducting polymer actuators from commercially available polyvinylidene flouride membranes (PVDF) and a PEDOT/PSS solution. In order to improve adhesion of those materials, Ar plasma induced grafting is used to create hydrophilic surfaces of up to 40 μm. Hydrophilic PVDF-graft-polyethylene glycol allows diffusion of PEDOT/PSS in the pores of the membranes, while hydrophobic middle layers prevent short circuits. In this way, soft actuators can be fabricated by consequent drop casting and drying of conducting polymer.

  15. Optimization of neutron tomography for rapid hydrogen concentration inspection of metal castings

    CERN Document Server

    Gibbons, M R; Shields, K

    1999-01-01

    Hydrogen embrittlement describes a group of phenomena leading to the degradation of metal alloy properties. The hydrogen concentration in the alloy can be used as an indicator for the onset of embrittlement. A neutron tomography system has been optimized to perform nondestructive detection of hydrogen concentration in titanium aircraft engine compressor blades. Preprocessing of backprojection images and postprocessing of tomographic reconstructions are used to achieve hydrogen concentration sensitivity below 200 ppm weight. This paper emphasizes the postprocessing techniques which allow automated reporting of hydrogen concentration.

  16. Investigation of Elastic Deformation Mechanism in As-Cast and Annealed Eutectic and Hypoeutectic Zr–Cu–Al Metallic Glasses by Multiscale Strain Analysis

    OpenAIRE

    Hiroshi Suzuki; Rui Yamada; Shinki Tsubaki; Muneyuki Imafuku; Shigeo Sato; Tetsu Watanuki; Akihiko Machida; Junji Saida

    2016-01-01

    Elastic deformation behaviors of as-cast and annealed eutectic and hypoeutectic Zr–Cu–Al bulk metallic glasses (BMG) were investigated on a basis of different strain-scales, determined by X-ray scattering and the strain gauge. The microscopic strains determined by Direct-space method and Reciprocal-space method were compared with the macroscopic strain measured by the strain gauge, and the difference in the deformation mechanism between eutectic and hypoeutectic Zr–Cu–Al BMGs was investigated...

  17. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  18. Trace metals in corals--hind casting environmental chemical changes in the tropical Atlantic waters

    Science.gov (United States)

    Holmes, C. W.; Koenig, A.; Ridley, W. I.; Wilson, S. A.

    2002-12-01

    As corals grow, they secrete a calcareous skeleton with the aid of photosynthetic activity of endosymbiotic dinoflagellates (zooxanthellae). The rate of this secretion varies inter-annually. Entrapped with the carbonate are trace substances that record the chemistry of the surrounding ocean. Detailing changes in chemistry requires careful and very tedious high-resolution sampling. The advent of laser ablation inductive couple plasma/mass spectroscopy (LA-ICP/MS) circumvents this sampling problem. This method also permits a continuous scan of the entire coral skeleton. Another problem has been the lack of a carbonate standard which appears to be resolved with the creation of an artificial carbonate standard (USGS MAC-1). This standard is presently undergoing rigorous analysis, but preliminary results are very positive. The LA-ICP/MS data of three Atlantic corals reveals an intriguing distribution of trace metals and boron that may be related to climatic driven chemical changes during the last hundred years. The distribution of the trace metals appears to have an association with three climate signals: 1. the strength of the North Atlantic Oscillation (NAO), 2. the local effects of El Nino in the Florida region and 3. change in oceanic chemistry, possibly due to rising CO2. Aluminum and titanium levels vary with the strength of the NAO. The highest concentrations occur at the time of strong positive NOA when there is large amount of sediment transported off the deserts of North Africa. This relationship is particularly strong in the coral from the Cape Verde Islands. Along the eastern seaboard of the Atlantic, the relationship is not as pronounced but still observable. Nutrients and anthropogenic trace metals, such as zinc, lead, and mercury appear to correlate with local conditions and show a weak correspondence to the El Nino as it affects south Florida. Boron variation is directly related to the high-density bands of the corals. The long-term record of boron

  19. Correlation vs. Causation: The Effects of Ultrasonic Melt Treatment on Cast Metal Grain Size

    Directory of Open Access Journals (Sweden)

    J. B. Ferguson

    2014-10-01

    Full Text Available Interest in ultrasonic treatment of liquid metal has waxed and waned for nearly 80 years. A review of several experiments representative of ultrasonic cavitation treatment of Al and Mg alloys shows that the theoretical mechanisms thought to be responsible for grain refinement are (1 cavitation-induced increase in melting temperature predicted by the Clausius-Clapeyron equation and (2 cavitation-induced wetting of otherwise unwetted insoluble particles. Neither of these theoretical mechanisms can be directly confirmed by experiment, and though they remain speculative, the available literature generally assumes that one or the other or both mechanisms are active. However, grain size is known to depend on temperature of the liquid, temperature of the mold, and cooling rate of the entire system. From the reviewed experiments, it is difficult to isolate temperature and cooling rate effects on grain size from the theoretical effects. Ultrasonic treatments of Al-A356 were carried out to isolate such effects, and though it was found that ultrasound produced significant grain refinement, the treatments also significantly chilled the liquid and thereby reduced the pouring temperature. The grain sizes attained closely correlated with pouring temperature suggesting that ultrasonic grain refinement is predominantly a result of heat removal by the horn and ultrasonic stirring.

  20. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  1. Speciation in Metal Toxicity and Metal-Based Therapeutics

    Directory of Open Access Journals (Sweden)

    Douglas M. Templeton

    2015-04-01

    Full Text Available Metallic elements, ions and compounds produce varying degrees of toxicity in organisms with which they come into contact. Metal speciation is critical to understanding these adverse effects; the adjectives “heavy” and “toxic” are not helpful in describing the biological properties of individual elements, but detailed chemical structures are. As a broad generalization, the metallic form of an element is inert, and the ionic salts are the species that show more significant bioavailability. Yet the salts and other chelates of a metal ion can give rise to quite different toxicities, as exemplified by a range of carcinogenic potential for various nickel species. Another important distinction comes when a metallic element is organified, increasing its lipophilicity and hence its ability to penetrate the blood brain barrier, as is seen, for example, with organic mercury and tin species. Some metallic elements, such as gold and platinum, are themselves useful therapeutic agents in some forms, while other species of the same element can be toxic, thus focusing attention on species interconversions in evaluating metal-based drugs. The therapeutic use of metal-chelating agents introduces new species of the target metal in vivo, and this can affect not only its desired detoxification, but also introduce a potential for further mechanisms of toxicity. Examples of therapeutic iron chelator species are discussed in this context, as well as the more recent aspects of development of chelation therapy for uranium exposure.

  2. Forward and Reverse Process Models for the Squeeze Casting Process Using Neural Network Based Approaches

    Directory of Open Access Journals (Sweden)

    Manjunath Patel Gowdru Chandrashekarappa

    2014-01-01

    Full Text Available The present research work is focussed to develop an intelligent system to establish the input-output relationship utilizing forward and reverse mappings of artificial neural networks. Forward mapping aims at predicting the density and secondary dendrite arm spacing (SDAS from the known set of squeeze cast process parameters such as time delay, pressure duration, squeezes pressure, pouring temperature, and die temperature. An attempt is also made to meet the industrial requirements of developing the reverse model to predict the recommended squeeze cast parameters for the desired density and SDAS. Two different neural network based approaches have been proposed to carry out the said task, namely, back propagation neural network (BPNN and genetic algorithm neural network (GA-NN. The batch mode of training is employed for both supervised learning networks and requires huge training data. The requirement of huge training data is generated artificially at random using regression equation derived through real experiments carried out earlier by the same authors. The performances of BPNN and GA-NN models are compared among themselves with those of regression for ten test cases. The results show that both models are capable of making better predictions and the models can be effectively used in shop floor in selection of most influential parameters for the desired outputs.

  3. Research based teaching as a model for developing complex pre-cast concrete structures

    DEFF Research Database (Denmark)

    Egholm Pedersen, Ole

    2012-01-01

    master students assisted in the development and realisation of an amorphous, catenary grid-shell. Development in many areas simultaneously was essential for the success of the case studies, which made them suitable for a research-based teaching setup, where didactic considerations on a general......: viewing the teaching studio as an interdisciplinary laboratory. On a specific level, didactic considerations involved a division of responsibility into smaller areas of investigation, allowing the students to conduct relevant experimentation while negotiating other areas of the research. Also......This paper describes the potentials of utilising research-based teaching as a method for developing advanced concrete structures in an architectural context. A novel technique for casting concrete elements in PETG plastic is described as a body of research that formed the basis of a case in which...

  4. Context-based user grouping for multi-casting in heterogeneous radio networks

    Science.gov (United States)

    Mannweiler, C.; Klein, A.; Schneider, J.; Schotten, H. D.

    2011-08-01

    Along with the rise of sophisticated smartphones and smart spaces, the availability of both static and dynamic context information has steadily been increasing in recent years. Due to the popularity of social networks, these data are complemented by profile information about individual users. Making use of this information by classifying users in wireless networks enables targeted content and advertisement delivery as well as optimizing network resources, in particular bandwidth utilization, by facilitating group-based multi-casting. In this paper, we present the design and implementation of a web service for advanced user classification based on user, network, and environmental context information. The service employs simple and advanced clustering algorithms for forming classes of users. Available service functionalities include group formation, context-aware adaptation, and deletion as well as the exposure of group characteristics. Moreover, the results of a performance evaluation, where the service has been integrated in a simulator modeling user behavior in heterogeneous wireless systems, are presented.

  5. Physico-chemical characteristic of aluminum alloy castings manufactured with cores containing fly ash as a base material

    Directory of Open Access Journals (Sweden)

    A. Baliński

    2008-07-01

    Full Text Available Castings were poured from PA9 aluminum alloy. Cores in the form of standard cylindrical specimens were made from the core mixture based on fly ash of the identified chemical and granular composition. The binder for the fly ash-based core mixture was chemically modified, hydrated sodium silicate. From the ready test castings, specimens were cut out for metallographic examinations and evaluation of morphology in the examined microregions. The structure was examined under a NEOPHOT 32 metallographic microscope using metallographic polished sections etched and unetched. For the specimen surface morphology evaluation a STEREOSCAN 420 scanning electron microscope and SE1 detector were used. The X-ray microanalysis was made on an EDS LINK ISIS 300 microanalyser. The fly ash was observed to have no major effect on the structure and chemical composition of castings.

  6. Relationship between heat treatment, microstructure and creep rupture behavior of the nickel-base cast alloy IN 100

    International Nuclear Information System (INIS)

    The nickel-base cast alloy IN 100 is used for turbine blades for service in the temperature range above 800deg C. On account of the high proportion of the γ'-precipitation hardening phase of more than 50% IN 100 belongs the top group of high-temperature nickel-base superalloys. It is reported on investigations with IN 100 in order to better understand the casting-specific, large property variations and to define and to optimize the creep characteristics and the creep to rupture properties through variation of the γ'-precipitation hardening phase. It is explained how cast initial state, heat-treatment, microstructure, and the creep to rupture strength are linked with each other. (orig.)

  7. The Evolution and Fabrication of Implant-supported Full-arch Hybrid Prostheses. From Conventional Casted Metal to an All-Ceramic Zirconia.

    Science.gov (United States)

    Ouzer, Amanda

    2015-11-01

    Implant-supported, full-arch hybrid prostheses have developed from cast-metal frameworks with acrylic or porcelain to all-ceramic zirconia frameworks. CAD/CAM manufacturing removed the inaccuracies seen with casting and made use of zirconia possible. The materials and processes for prosthodontic fabrication are explained. Zirconia is highly opaque and versatile. However, porcelain-veneered zirconia frameworks have shown higher enamel wear, among other problems. Lithium disilicate has been shown to be more translucent than zirconia. Improved stained and more translucent zirconia frameworks have been produced as well. These promising new methods have gained popularity, but long-term studies are scarce and, thus, more research is required. PMID:26749784

  8. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen

    2014-01-01

    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  9. A New Ni-Based Metallic Glass with High Thermal Stability and Hardness

    Directory of Open Access Journals (Sweden)

    Aytekin Hitit

    2015-02-01

    Full Text Available Glass forming ability (GFA, thermal stability and microhardness of Ni51−xCuxW31.6B17.4 (x = 0, 5 metallic glasses have been investigated. For each alloy, thin sheets of samples having thickness of 20 µm and 100 µm were synthesized by piston and anvil method in a vacuum arc furnace. Also, 400 µm thick samples of the alloys were synthesized by suction casting method. The samples were investigated by X-ray diffractometry (XRD and differential scanning calorimetry (DSC. Crystallization temperature of the base alloy, Ni51W31.6B17.4, is found to be 996 K and 5 at.% copper substitution for nickel increases the crystallization temperature to 1063 K, which is the highest value reported for Ni-based metallic glasses up to the present. In addition, critical casting thickness of alloy Ni51W31.6B17.4 is 100 µm and copper substitution does not have any effect on critical casting thickness of the alloys. Also, microhardness of the alloys are found to be around 1200 Hv, which is one of the highest microhardness values reported for a Ni-based metallic glass until now.

  10. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    Science.gov (United States)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  11. Usefulness of gel-casting method in the fabrication of nonstoichiometric CaZrO3-based electrolytes for high temperature application

    International Nuclear Information System (INIS)

    Hydrogels obtained from lower toxicity monomers of N-(hydroxymethyl)acrylamide and N,N'-methylenebisacrylamide were applied to form nonstoichiometric CaZrO3-based electrolytes. A coprecipitation-calcination method with ((NH4)2C2O4) in concentrated NH3 aqueous solution was used to synthesise CaZrO3 involving 51 mol.% CaO (CZ-51) powder. The gas-tight CaZrO3-based rods were prepared by the gel-casting method with 45 vol.% suspension and then sintered at 1500 deg. C-2 h. It was found that in low oxygen partial pressure, the nonstoichiometric CaZrO3 obtained by gel-casting method were pure oxide ion conductors. These samples exhibited comparable electrical conductivity values to isostatically compressed pellets starting from the same powder. The results of experiments on thermochemical stability of CZ-51 gel-cast shapes at high temperatures in air or gas mixtures involving 2-50 vol.% H2, as well as the corrosion resistance in exhaust gases from a self-ignition engine were also presented and discussed. The thermal resistance of CaZrO3 obtained rods against molten nickel or iron was also examined. Based upon these investigations, it is evident that only in hydrogen-rich gas atmospheres can the stability of CaZrO3 shapes be limited due to the presence of CaO precipitation as a second phase. The nonstoichiometric CaZrO3 (CZ-51) gel-cast materials were also tested in solid galvanic cells, designed to study thermodynamic properties of oxide materials, important for SOFC and energy technology devices. In this way, the Gibbs energy of NiM2O4, M = Cr, Fe, at 650-1000 deg. C was determined. The CaZrO3 involving 51 mol.% CaO gel-cast sintered shapes seems to be promising solid electrolytes for electrochemical oxygen probes in control of metal processing and thermodynamic studies of materials important for the development of the energy industry.

  12. Usefulness of gel-casting method in the fabrication of nonstoichiometric CaZrO{sub 3}-based electrolytes for high temperature application

    Energy Technology Data Exchange (ETDEWEB)

    Dudek, Magdalena [AGH - University of Science and Technology, Faculty of Energy and Fuels, 30-059 Cracow (Poland)

    2009-09-15

    Hydrogels obtained from lower toxicity monomers of N-(hydroxymethyl)acrylamide and N,N'-methylenebisacrylamide were applied to form nonstoichiometric CaZrO{sub 3}-based electrolytes. A coprecipitation-calcination method with ((NH{sub 4}){sub 2}C{sub 2}O{sub 4}) in concentrated NH{sub 3} aqueous solution was used to synthesise CaZrO{sub 3} involving 51 mol.% CaO (CZ-51) powder. The gas-tight CaZrO{sub 3}-based rods were prepared by the gel-casting method with 45 vol.% suspension and then sintered at 1500 deg. C-2 h. It was found that in low oxygen partial pressure, the nonstoichiometric CaZrO{sub 3} obtained by gel-casting method were pure oxide ion conductors. These samples exhibited comparable electrical conductivity values to isostatically compressed pellets starting from the same powder. The results of experiments on thermochemical stability of CZ-51 gel-cast shapes at high temperatures in air or gas mixtures involving 2-50 vol.% H{sub 2}, as well as the corrosion resistance in exhaust gases from a self-ignition engine were also presented and discussed. The thermal resistance of CaZrO{sub 3} obtained rods against molten nickel or iron was also examined. Based upon these investigations, it is evident that only in hydrogen-rich gas atmospheres can the stability of CaZrO{sub 3} shapes be limited due to the presence of CaO precipitation as a second phase. The nonstoichiometric CaZrO{sub 3} (CZ-51) gel-cast materials were also tested in solid galvanic cells, designed to study thermodynamic properties of oxide materials, important for SOFC and energy technology devices. In this way, the Gibbs energy of NiM{sub 2}O{sub 4}, M = Cr, Fe, at 650-1000 deg. C was determined. The CaZrO{sub 3} involving 51 mol.% CaO gel-cast sintered shapes seems to be promising solid electrolytes for electrochemical oxygen probes in control of metal processing and thermodynamic studies of materials important for the development of the energy industry.

  13. Study on the hot corrosion behavior of a cast Ni-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Guo, J.T.; Zhang, J.; Yuan, C.; Zhou, L.Z.; Hu, Z.Q. [Chinese Academy of Sciences, Shenyang (China). Inst. of Metal Research

    2010-07-01

    Hot corrosion behavior of Nickel-base cast superalloy K447 in 90% Na{sub 2}SO{sub 4} + 10% NaCl melting salt at 850 C and 900 C was studied. The hot corrosion kinetic of the alloy follows parabolic rate law under the experimental conditions. The external layer is mainly Cr{sub 2}O{sub 3} scale which is protective to the alloy, the intermediate layer is the Ti-rich phase, and the internal layer is mainly the international oxides and sulfides. With increased corrosion time and temperature, the oxide scales are gradually dissolved in the molten salt and then precipitate as a thick and non-protective scale. Chlorides cause the formation of volatile species, which makes the oxide scale disintegrate and break off. The corrosion kinetics and morphology examinations tend to support the basic dissolution model for hot corrosion mechanisms. (orig.)

  14. Properties of casting solutions and ultrafiltration membranes based on fullerene-polyamide nanocomposites

    Directory of Open Access Journals (Sweden)

    N. N. Sudareva

    2012-03-01

    Full Text Available Poly(phenylene isophtalamide (PA was modified by fullerene C60 using solid-phase method. Novel ultrafiltration membranes based on nanocomposites containing up to 10 wt% of fullerene and carbon black were prepared. Properties of PA/C60 composites in solutions were studied by light scattering and rheological methods. The relationship between characteristics of casting solutions and properties of nanocomposite membranes was studied. Scanning electron microscopy was used for structural characterization of the membranes. It was found that increase in fullerene content in nanocomposite enhances the membrane rigidity. All nanocomposite membranes were tested in dynamic (ultrafiltration and static sorption experiments using a solution of protein mixture, with the purpose of studying protein sorption. The membranes modified by fullerene demonstrate the best values of flux reduced recovery after contact with protein solution. It was found that addition of fullerene C60 to the polymer improves technological parameters of the obtained composite membranes.

  15. Solute distribution in columnar crystal zone of continuous casting billets

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The periodic bending deformation in the direction of casting occurs at the liquid/solid interface of billet due to the roller supporting force and the pressure of molten metal in the process of continuous casting. Based on this fact, a qualitative expression of solute concentration in columnar crystal zone for continuous casting billet is established, which agrees with the experimental results basically. Therefore, it is favorable to gain a columnar structure with less segregation by adopting a caster with compactly distributed small rollers and enhancing the cooling intensity in secondary-cooling zone.

  16. Thermal Fatigue Behaviour of Co-Based Alloy Coating Obtained by Laser Surface Melt-Casting on High Temperature Alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A thermal fatigue behaviour of C o-based alloy coating obtained by laser surface melt-casting on the high tempe rature alloy GH33 was studied. The results show that after each time of thermal cycling, the final residual stress was formed in the melt-casting layer which is attributed to the thermal stress and structural stress. Through the first 50 times of thermal cycling, the morphology of coating still inherits the laser casting one, but the dendrites get bigger; After the second 50 times of thermal cycling, corrosion pits emerge from coating, and mostly in the places where coating and substrate meet. The fatigue damage type of coating belongs to stress corrosi on.

  17. Preparation, structure and properties of Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2010-06-01

    Full Text Available Purpose: The work presents preparation methods, structure characterization and chosen properties analysis of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe43Co14Ni14B20Si5Nb4 metallic glass in form of rings, plates and rods. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The thermal properties of the glassy samples was measured using differential scanning calorimetry (DSC. The soft magnetic properties examination of tested material contained coercive force, initial magnetic permeability and magnetic permeability relaxation measurements. Findings: The XRD and TEM investigations revealed that the studied as-cast samples were amorphous. Broad diffraction halo is typical for metallic amorphous structures that have a large degree of short-range order. The characteristics of the fractured surfaces showed different zones, which might correspond with different amorphous structures of studied materials. The temperature interval of the supercooled liquid region (ΔTx defined by the difference between Tg and Tx, is as large as 56 K for the rod with diameter of 3 mm. Differences in coercivity and magnetic permeability between samples with different thickness might be resulted by some difference of amorphous structure.Practical implications: The centrifugal casting method and the pressure die casting method are useful to produce bulk amorphous materials in form of rings, plats and rods.Originality/value: The preparation of studied Fe-based bulk metallic glass in form of rings, plates and rods is important for the future progress in research and practical application of that glassy materials.

  18. Displaying structural property and inheritance of cast iron surfacing on steel base

    Science.gov (United States)

    Shveev, I. A.

    2016-06-01

    Graphite inclusions heredity in deposited layer from remelted special cast iron billets was established. The possibility of controlling the structural state and the quality of the deposited layer due to technological parameters of welding and heat treatment of parts is shown. Ways of improving cast iron wear resistance durability are proposed.

  19. Thermal properties of Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2012-12-01

    Full Text Available Purpose: The aim of paper is presentation of results bulk metallic glasses thermal properties such as temperatures typical for glassy transition and thermal conductivity. Design/methodology/approach: Investigations were realized for Fe36Co36B19.2Si4.8Nb4 samples with dimension 3 mm in diameter. Bulk test pieces were fabricated by copper mold casting method. Thermal analysis of master alloy (DTA and samples in as-cast state (DSC was realized. For amorphous structure confirmation the X-ray diffraction phase analysis (XRD was realized. Additionally scanning electron microscopy (SEM micrographs were performed in order to structure analysis. Thermal conductivity was determined by prototype measuring station.Findings: The XRD and SEM analysis confirmed amorphous structure of samples. Broad diffraction “halo” was observed for every testing piece. Fracture morphology is smooth with many “veins” on the surface, which are characteristic for glassy state. DTA analysis confirmed eutectic chemical composition of master alloy. Thermal conductivity measurements proved that both samples have comparable thermal conductivity.Practical implications: The FeCo-based bulk metallic glasses have attracted great interest for a variety application fields for example precision machinery materials, electric applications, structural materials, sporting goods, medical devices. Thermal conductivity is useful and important property for example computer simulation of temperature distribution and glass forming ability calculation.Originality/value: The obtained results confirm the utility of applied investigation methods in the thermal and structure analysis of examined amorphous alloys. Thermal conductivity was determined using the prototype measuring station, which is original issue of the paper. In future, the measuring station will be expanded for samples with different dimensions.

  20. Solidification science in cast MMCs: The influence of merton flemings

    Science.gov (United States)

    Rohatgi, Pradeep; Asthana, Rajiv

    2001-09-01

    The solidification science of cast metalmatrix composites (MMC) evolved as a subset of the broad field of solidification of monolithic alloys pioneered by Merton Flemings and his students. As a result of advances in solidification, the cast MMC field has evolved from its early incarnation—employing empirical research to engineer novel materials using versatile and cost-effective casting techniques—to using solidification-science-based approaches to tailor advanced materials for application-specific needs. The current and emerging applications of cast MMCs in a variety of automotive, aerospace, electronic packaging, and consumer-good industries exemplify the maturity of the field and the materials. Innovations in composite-forming techniques and efforts at wider industrial acceptance of MMCs will undoubtedly continue. However, the scientific principles underlying the solidification microstructure evolution that governs the composite properties have become well established, to a great extent, due to Flemings’ early, pioneering work on monolithic alloys and some of his more recent studies on solidification of reinforced metals. This paper reviews some aspects of solidification of discontinuously reinforced cast metals that owe their current understanding to Flemings’ contributions, in particular, the scientific understanding of macro- and microsegregation, fluidity and rheology of multiphase slurries, and stircasting, semi-solid casting, and preform infiltration. Current research to develop and test prototype components made from cast composites, including Al-flyash, Cu-graphite, Al-graphite, Al-alumina, and SiC-Al, is also presented, along with directions for future research.

  1. Application of 3-D numerical simulation software SRIFCAST to produce ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on a method using numerical simulation equations and their solution schemes for liquid metal flows and heat transfer during mold filling and the solidification process of casting, 3-D numerical simulation software SRIFCAST was created. This includes enmeshment of casting; velocity and temperature fields calculation; displaying iso-temperature lines;velocity vectors and 3-D temperature fields on a Windows 9x operating system. SRIFCAST was applied to produce sound castings of automobile and diesel engines, and also to connect with microstructure simulation for ductile iron castings.

  2. Research on the squeeze cast technology of the castings with large ratio of height to thickness

    Institute of Scientific and Technical Information of China (English)

    LI Chen-xi; SAN Jing-chao; XU Na; CAO Liang; BAI Yan-hua; LI Rong-de

    2005-01-01

    The squeeze cast technology is only applicable, at present, to the castings with a ratio of height to thickness less than 3.5. Researching the squeeze cast technology for castings with a large ratio of height to thickness will broaden the applicable range of the advanced casting technology. This paper describes a study of the temperature distribution during solidification for castings with a ratio of height to thickness of 7 by the methods of experiment and computer simulation. The shrinkage porosity distribution in the castings and the mechanical properties of the castings were also researched. The experimental and simulated results show that increasing squeeze force, or enhancing mold temperature,cannot reduce the shrinkage porosities in the castings. When castings solidify in a sequential manner and the squeeze force effectively acts on the surface of the liquid metal, the shrinkage porosities in the castings are eliminated and mechanical properties are clearly improved.

  3. Casting of aluminum-copper based alloy by controlled diffusion solidification

    Directory of Open Access Journals (Sweden)

    Li Fan

    2015-03-01

    Full Text Available A quaternary alloy (Al-5.0Cu-0.35Mn-0.25Ti, wt.%, having a similar chemical component with ZL205A, was prepared using a controlled diffusion solidification (CDS process and a conventional casting process. The effect of the casting process on microstructure and hardness was investigated. The grain morphology and casting defects of the alloy prepared via the conventional casting and CDS were observed and compared at various pouring temperatures. Results show that the CDS process can alleviate the hot tearing defects and reduce the density of porosity, while getting rid of the riser that is generally used for feeding during conventional casting. Structure observations show that the grain morphology of the conventional cast alloy is mainly dendritic, and the grain size decreases when the pouring temperature is decreased, while the CDS cast alloy consists of a large number of spherical grains, which can decrease the thermal cracking tendency and segregation defect, and enhance the hardness of the alloy.

  4. Physics-Based Stress Corrosion Cracking Component Reliability Model cast in an R7-Compatible Cumulative Damage Framework

    International Nuclear Information System (INIS)

    This is a working report drafted under the Risk-Informed Safety Margin Characterization pathway of the Light Water Reactor Sustainability Program, describing statistical models of passives component reliabilities. The Risk-Informed Safety Margin Characterization (RISMC) pathway is a set of activities defined under the U.S. Department of Energy Light Water Reactor Sustainability Program. The overarching objective of RISMC is to support plant life-extension decision-making by providing a state-of-knowledge characterization of safety margins in key systems, structures, and components (SSCs). The methodology emerging from the RISMC pathway is not a conventional probabilistic risk assessment (PRA)-based one; rather, it relies on a reactor systems simulation framework in which physical conditions of normal reactor operations, as well as accident environments, are explicitly modeled subject to uncertainty characterization. RELAP 7 (R7) is the platform being developed at Idaho National Laboratory to model these physical conditions. Adverse effects of aging systems could be particularly significant in those SSCs for which management options are limited; that is, components for which replacement, refurbishment, or other means of rejuvenation are least practical. These include various passive SSCs, such as piping components. Pacific Northwest National Laboratory is developing passive component reliability models intended to be compatible with the R7 framework. In the R7 paradigm, component reliability must be characterized in the context of the physical environments that R7 predicts. So, while conventional reliability models are parametric, relying on the statistical analysis of service data, RISMC reliability models must be physics-based and driven by the physical boundary conditions that R7 provides, thus allowing full integration of passives into the R7 multi-physics environment. The model must also be cast in a form compatible with the cumulative damage framework that R7

  5. Model Based Metal Transfer Control

    DEFF Research Database (Denmark)

    Thomsen, Jesper Sandberg

    2006-01-01

    In pulsed gas metal arc welding (pulsed GMAW) current pulses are used for detaching drops at the tip of the electrode. To obtain a high weld quality one drop should be detached for every pulse, and moreover, the amount of energy used for detachment should be kept at a minimum. Thus, each pulse mu...

  6. A Case Based Reasoning aluminium thermal analysis platform for the prediction of W319 Al cast component characteristics

    Directory of Open Access Journals (Sweden)

    R. Lashkari

    2009-09-01

    Full Text Available Purpose: This paper presents the research on the development of the Aluminum Thermal Analysis Technology Platform (AlTAP utilizing a Case Based Reasoning (CBR Caspian shell for interpretation of industrial cooling curves and predicting alloy and cast component characteristics.Design/methodology/approach: CBR being a branch of Artificial Intelligence (AI that solves problems based on understanding and adaptation of previous experiences is suitable for interpretation of the AlTAP results since this is a knowledge intensive activity which requires a fair amount of experience.Findings: The integrated AlTAP and CBR system was found to be useful for the prediction of melt thermal characteristics, cast component mechanical and structural properties.Practical implications: Industrial trials confirmed the technical capabilities of the AlTAP/CBR Platform for the on-line quality control and prediction of 319 melt characteristics and the aluminum engine block’s (Cosworth casting process engineering specifications.Originality/value: An automated AlTAP Platform integrated with a CBR system is a new Quality Control concept in the area of the aluminum automotive casting.

  7. SPRAY CASTING

    OpenAIRE

    SALAMCI, Elmas

    2010-01-01

    ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and compared...

  8. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  9. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang

    2009-01-01

    @@ Preface Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc.

  10. Fillability of Thin-Wall Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  11. Effect of Substrate Movement Speed by Synchronous Rolling-casting Freeform Manufacturing for Metal on Microstructure and Mechanical Property of ZLl04 Aluminum Alloy Slurry

    Institute of Scientific and Technical Information of China (English)

    LUO Xiaoqiang; LI Zhengyang; CHEN Guangnan; XU Wanli; YAN Qingzhi

    2015-01-01

    Synchronous rolling-casting freeform manufacturing for Metal (SRCFMM) means that the refined liquid metal is continuously pressed out from the bottom of crucible. There is a horizontal movable plate beneath the outlet. The clearance between the outlet and the plate is about several hundred micrometers. SRCFMM, similar to additive manufacturing, implies layer by layer shaping and consolidation of feedstock to arbitrary conifgurations, normally using a computer controlled movable plate. The primary dendritic crystal is easily crushed by movement of substrate in the rolling-casting area. ZL104 was used as the test materials, determi-ning the control temperature by differential scanning thermal analysis (DSC), preparing a kind of samples by SR CFMM, then analyzing microstructures and mechanical property of the samples. Characteristics and distribution of the primary particles were assessed by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analysis software. Mechanical property of the samples was assessed by vickers hardness. The results show that the samples fabricated by SRCFMM have uniform structures and good performances with the velocity of the substrate controlled about 10 cm/s and temperature at about 580℃.

  12. Constraint-aware interior layout exploration for pre-cast concrete-based buildings

    KAUST Repository

    Liu, Han

    2013-05-03

    Creating desirable layouts of building interiors is a complex task as designers have to manually adhere to various local and global considerations arising from competing practical and design considerations. In this work, we present an interactive design tool to create desirable floorplans by computationally conforming to such design constraints. Specifically, we support three types of constraints: (i) functional constraints such as number of rooms, connectivity among the rooms, target room areas, etc.; (ii) design considerations such as user modifications and preferences, and (iii) fabrication constraints such as cost and convenience of manufacturing. Based on user specifications, our system automatically generates multiple floor layouts with associated 3D geometry that all satisfy the design specifications and constraints, thus exposing only the desirable family of interior layouts to the user. In this work, we focus on pre-cast concrete-based constructions, which lead to interesting discrete and continuous optimization possibilities. We test our framework on a range of complex real-world specifications and demonstrate the control and expressiveness of the exposed design space relieving the users of the task of manually adhering to non-local functional and fabrication constraints. © 2013 Springer-Verlag Berlin Heidelberg.

  13. Reaction between Ti and boron nitride based investment shell molds used for casting titanium alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The aim of this paper was to study the reaction between a Ti-6A1-4V alloy and boron nitride based investment shell molds used for investment casting titanium.In BN based investment shell molds,the face coatings are made of pretreated hexagonal boron nitride (hBN) with a few yttria (Y2O3) and colloidal yttria as binder.The Ti-6A1-4V alloy was melted in a controlled atmosphere induction furnace with a segment water-cooled copper crucible.The cross-section of reaction interface between Ti alloys and shell mold was investigated by electron probe micro-analyzer (EPMA) and microhardness tester.The results show that the reaction is not serious,the thickness of the reacting layer is about 30-50 tun,and the thickness of ct-case is about 180-200 μm.Moreover the o-case formation mechanism was also discussed.

  14. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    Science.gov (United States)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  15. Application of alcohol based spraying coating on green sand mould for steel casting

    Science.gov (United States)

    Xu, Z. L.; Wang, J.; Yang, S. S.; He, Q. L.; Xiong, H. Sh

    2015-12-01

    A kind of coating suitable for green sand steel casting was developed. The practical application showed that the strength of the coating was high enough with no crack and no peeling under room temperature after drying the spraying coating, the performance of the coating for anti-cracking was good under high temperature, and the gas evolution of the coating was low. Using the coating, the casting surfaces finish appeared very good.

  16. Dynamics of caste-based deprivation in child under-nutrition in India

    OpenAIRE

    Rudra Narayan Mishra

    2006-01-01

    Nutritional deprivation among Indian children is one of the parameters of underdevelopment mentioned in development discourse in recent times. And such deprivation is more often associated with well known socio-economic indicators of deprivation; prominent among them is caste, which ranks the society into a hierarchy in terms of benefit and welfare. Though caste dimension has been frequently considered as a category of understanding deprivation, it is rare to find explicit disadvantage of cas...

  17. Evaluation of different finish line designs in base metal alloys

    Directory of Open Access Journals (Sweden)

    Aghandeh R

    1999-06-01

    Full Text Available This investigation was performed according to the widespread application of base metal alloys"nand few articles published about the marginal integrity of restorations fabricated by these metals."nThree standard dies of a maxillary first premolar were prepared with a flat shoulder finish line in buccal"naspect and chamfer in palatal. One of them left with no change. On the buccal aspect of the second and"nthird dies 135?and 1607 bevel were added respectively"nUsing dual wax technique, nine wax patterns were formed on each die and casting procedure of selected"nnon precious alloy was performed by centrifugal method. Marginal gaps of each copping seated on dies"nwere measured by scanning electron microscope (SEM with X500 magnification. Measurements were"ndone on three areas of marked dies on buccal aspect. Measurement son palatal aspect was done on"nmarked midpalatal point as control."nResults and statistical analysis showed no significant difference among marginal gaps in lingual aspect."nBut on the buccal aspect there were statistically significant differences among the groups (P<0.001. Flat"nshoulder had the best marginal integrity (mean 4 micron. Shoulder with 160' bevel had the most marginal"ngap (mean 26.5 micron and shoulder with 1357 bevel was between two other groups (mean 15.7 micron.

  18. Thermodynamic data-base for metal fluorides

    International Nuclear Information System (INIS)

    This study is aimed at collecting useful data of thermodynamic properties of various metal fluorides. Many thermodynamic data for metal fluorides are needed for the effective development, but no report of data-base was published. Accordingly, the objective of this report is to rearrange systematically the existing thermodynamic data based on metal fluorides and is to use it as basic data for the development of pyrochemical process. The physicochemical properties of various metal fluorides and metals were collected from literature and such existing data base as HSC code, TAPP code, FACT code, JANAF table, NEA data-base, CRC handbook. As major contents of the thermodynamic data-base, the physicochemical properties such as formation energy, viscosity, density, vapor pressure, etc. were collected. Especially, some phase diagrams of eutectic molten fluorides are plotted and thermodynamic data of liquid metals are also compiled. In the future, the technical report is to be used as basic data for the development of the pyrochemical process which is being carried out as a long-term nuclear R and D project

  19. Thermodynamic data-base for metal fluorides

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Jae Hyung; Lee, Byung Gik; Kang, Young Ho and others

    2001-05-01

    This study is aimed at collecting useful data of thermodynamic properties of various metal fluorides. Many thermodynamic data for metal fluorides are needed for the effective development, but no report of data-base was published. Accordingly, the objective of this report is to rearrange systematically the existing thermodynamic data based on metal fluorides and is to use it as basic data for the development of pyrochemical process. The physicochemical properties of various metal fluorides and metals were collected from literature and such existing data base as HSC code, TAPP code, FACT code, JANAF table, NEA data-base, CRC handbook. As major contents of the thermodynamic data-base, the physicochemical properties such as formation energy, viscosity, density, vapor pressure, etc. were collected. Especially, some phase diagrams of eutectic molten fluorides are plotted and thermodynamic data of liquid metals are also compiled. In the future, the technical report is to be used as basic data for the development of the pyrochemical process which is being carried out as a long-term nuclear R and D project.

  20. Tundish Cover Flux Thickness Measurement Method and Instrumentation Based on Computer Vision in Continuous Casting Tundish

    Directory of Open Access Journals (Sweden)

    Meng Lu

    2013-01-01

    Full Text Available Thickness of tundish cover flux (TCF plays an important role in continuous casting (CC steelmaking process. Traditional measurement method of TCF thickness is single/double wire methods, which have several problems such as personal security, easily affected by operators, and poor repeatability. To solve all these problems, in this paper, we specifically designed and built an instrumentation and presented a novel method to measure the TCF thickness. The instrumentation was composed of a measurement bar, a mechanical device, a high-definition industrial camera, a Siemens S7-200 programmable logic controller (PLC, and a computer. Our measurement method was based on the computer vision algorithms, including image denoising method, monocular range measurement method, scale invariant feature transform (SIFT, and image gray gradient detection method. Using the present instrumentation and method, images in the CC tundish can be collected by camera and transferred to computer to do imaging processing. Experiments showed that our instrumentation and method worked well at scene of steel plants, can accurately measure the thickness of TCF, and overcome the disadvantages of traditional measurement methods, or even replace the traditional ones.

  1. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  2. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  3. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    International Nuclear Information System (INIS)

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  4. Probabilistic thermal-mechanical fatigue criterion for lost foam casting aluminium alloys based on 2D/3D porosities distribution

    Directory of Open Access Journals (Sweden)

    Szmytka F.

    2014-06-01

    Full Text Available A thermal-mechanical fatigue criterion is proposed to assess the lifetime of aluminium alloys produced by a lost foam casting process. It is based on the observed size distribution of pores sizes which are considered as critical zones for cracks initiation and gives reliable results when both pores sizes are identified from X-ray tomography and mean stresses are taken into account. Lifetime probabilities are finally successfully compared with experimental results.

  5. The structural relaxation effect on the nanomechanical properties of a Ti-based bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Yongjiang, E-mail: yjhuang@hit.edu.cn [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Harbin Institute of Technology, Ministry of Education, Harbin 150001 (China); Zhou, Binjun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Chiu, YuLung, E-mail: y.chiu@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Fan, Hongbo [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Dongjun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Harbin Institute of Technology, Ministry of Education, Harbin 150001 (China); Sun, Jianfei; Shen, Jun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2014-09-01

    Highlights: • The effect of structural relaxation on the nano-mechanical behaviors of BMGs is studied. • The indent load at first pop-in event, the hardness and Young’s modulus are enhanced after annealing. • The differences in nanomechanical properties can be attributed to their different atomic structure. - Abstract: Indentation experiments were performed on the as-cast and the annealed Ti-based bulk metallic glass samples to investigate the effect of structural relaxation on the nanomechanical behaviors of the material. The onset of pop-in event, Young’s modulus, and hardness were found to be sensitive to the structural relaxation of the testing material. The difference in nanomechanical properties between the as-cast and annealed BMG samples is interpreted in terms of free volume theory.

  6. Base Metal Co-Fired Multilayer Piezoelectrics

    Directory of Open Access Journals (Sweden)

    Lisheng Gao

    2016-03-01

    Full Text Available Piezoelectrics have been widely used in different kinds of applications, from the automobile industry to consumer electronics. The novel multilayer piezoelectrics, which are inspired by multilayer ceramic capacitors, not only minimize the size of the functional parts, but also maximize energy efficiency. Development of multilayer piezoelectric devices is at a significant crossroads on the way to achieving low costs, high efficiency, and excellent reliability. Concerning the costs of manufacturing multilayer piezoelectrics, the trend is to replace the costly noble metal internal electrodes with base metal materials. This paper discusses the materials development of metal co-firing and the progress of integrating current base metal chemistries. There are some significant considerations in metal co-firing multilayer piezoelectrics: retaining stoichiometry with volatile Pb and alkaline elements in ceramics, the selection of appropriate sintering agents to lower the sintering temperature with minimum impact on piezoelectric performance, and designing effective binder formulation for low pO2 burnout to prevent oxidation of Ni and Cu base metal.

  7. 3种烤瓷铸造合金的离子析出研究%Study of released metal ions of three kinds of dental casting alloys

    Institute of Scientific and Technical Information of China (English)

    马骞; 吴凤鸣

    2011-01-01

    Objective To evaluate the types and the concentration of metal ions released from three kinds of dental casting alloys in DMEM cell culture fluid, before and after PFM firing. Methods Three kinds of dental casting alloys ( Ni-Cr, Co-Cr and Ni-Ti) specimen were made by the method of lost wax,and all of them were immersed in DMEM cell culture fluid. After 30 days,the type and concentration of the released metal ions were measured by ICP-AES. SEM was used for surface analysis. After the PFM firing, the same specimens were again examined for the same properties. The results were processed by SPSS 11. 5 software package for oneway-ANOVA. Results 1 ) The total amount of metal ions released from three kinds of dental casting alloys was: Ni-Cr > Co-Ct > Ni-Ti ( P < 0.05).2) After PFM firing, the total amount of mental irons released from three kinds of dental casting alloys decreased ( P < 0.05 ).Conclusions The amount of ions released from Ni-Cr alloy was the most among the three kinds of dental casting alloys, Which means Ni-Cr alloy was prone to corrode and had cytotoxicity. The PFM firing process changed the alloys surface composition. The oxide film has the ability to improve the corrosin resistance of alloys.%目的 研究3种常用烤瓷非贵金属合金模拟烤瓷前、后在体外细胞培养液中离子析出的量及种类.方法 用失蜡法铸造3种常用烤瓷非贵金属合金试件,镍铬合金、钴铬合金、镍钛合金,置于DMEM体外细胞培养液中30 d后重新打磨,模拟烤瓷加热过程,之后放回DMEM体外细胞培养液中浸泡30 d,用电感耦合等离子发射光谱法(ICP-AES)观察烤瓷处理前、后3种合金离子的析出的改变 ,扫描电镜(SEM)对表面形态观察.结果 (1)3种合金离子析出总量依次为镍铬合金>钴铬合金>镍钛合金,(2)模拟烤瓷程序后3种合金离子析出总量减少,差异具有统计学意义(P<0.05).结论 3种常用烤瓷非贵金属合金中,镍铬合金的离子析

  8. Treatment of tracheopharyngeal and tracheo-oesophageal fistulas following laryngectomy and fistula classification based on individual silicone casts.

    Science.gov (United States)

    Herzog, Michael; Lorenz, Kai J; Glien, Alexander; Greiner, Ingo; Plontke, Stefan; Plößl, Sebastian

    2015-10-01

    Persistent tracheopharyngeal (TPF) and tracheo-oesophageal (TEF) fistulas after laryngectomy create a therapeutic challenge. The current classification of TPFs and TEFs is based on clinical experience without detailed anatomical information. In this study, casts of TPFs/TEFs were obtained from 16 patients; these were the first steps in manufacturing customised prostheses. Fistulas were classified according to the shape and dimension of the tracheopharyngeal and tracheo-oesophageal silicone casts and prostheses as well as on epithetic requirements. Four different types of fistulas were classified: Type A, a fistula with a straight axis between the neopharynx and oesophagus; Type B, a fistula with a stenosis of the neopharynx but a straight axis; Type C, the axis between the neopharynx and oesophagus is flexed anteriorly; and Type D, neighbouring structures are absent creating a large defect. This classification system might improve the manufacturing processes of customised prostheses in individual cases with challenging tracheopharyngeal and tracheo-oesophageal fistulas. PMID:25178413

  9. Rheological Behaviour of HTPB-based Composite Propellant: Effect ofTemperature and Pot Life on Casting Rate

    Directory of Open Access Journals (Sweden)

    A.K. Mahanta

    2007-07-01

    Full Text Available To study the rheological properties and the flow behaviour of HTPB based compositepropellant, a typical mix was carried out with 86 per cent solid loading and toluene diisocynate(TDI as curator. Viscosity of the propellant slurry was measured at different shear rates overa range of temperature from 40 ºC to 60 ºC at various time intervals up to five hours from endof mix. The data are analysed using power law fluid equation to determine the viscosity index(K and pseudoplasticity index (m. From these, optimum casting temperature and useful pot lifewas evaluated. Casting rates at different temperatures were determined by Haegen-Poisseuilleequation modified for non-Newtonian fluid flow, using K and m.

  10. Improved quantitative visualization of hypervelocity flow through wavefront estimation based on shadow casting of sinusoidal gratings.

    Science.gov (United States)

    Medhi, Biswajit; Hegde, Gopalakrishna M; Gorthi, Sai Siva; Reddy, Kalidevapura Jagannath; Roy, Debasish; Vasu, Ram Mohan

    2016-08-01

    A simple noninterferometric optical probe is developed to estimate wavefront distortion suffered by a plane wave in its passage through density variations in a hypersonic flow obstructed by a test model in a typical shock tunnel. The probe has a plane light wave trans-illuminating the flow and casting a shadow of a continuous-tone sinusoidal grating. Through a geometrical optics, eikonal approximation to the distorted wavefront, a bilinear approximation to it is related to the location-dependent shift (distortion) suffered by the grating, which can be read out space-continuously from the projected grating image. The processing of the grating shadow is done through an efficient Fourier fringe analysis scheme, either with a windowed or global Fourier transform (WFT and FT). For comparison, wavefront slopes are also estimated from shadows of random-dot patterns, processed through cross correlation. The measured slopes are suitably unwrapped by using a discrete cosine transform (DCT)-based phase unwrapping procedure, and also through iterative procedures. The unwrapped phase information is used in an iterative scheme, for a full quantitative recovery of density distribution in the shock around the model, through refraction tomographic inversion. Hypersonic flow field parameters around a missile-shaped body at a free-stream Mach number of ∼8 measured using this technique are compared with the numerically estimated values. It is shown that, while processing a wavefront with small space-bandwidth product (SBP) the FT inversion gave accurate results with computational efficiency; computation-intensive WFT was needed for similar results when dealing with larger SBP wavefronts. PMID:27505389

  11. 21 CFR 872.3710 - Base metal alloy.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  12. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fasoyinu, Yemi [CanmetMATERIALS; Griffin, John A. [University of Alabama - Birmingham

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  13. Comparative evaluation of tensile bond strength of denture base resins to surface pretreated cobalt chromium base metal alloys--an in vitro study.

    OpenAIRE

    Aazad A; Shetty P; Bhat S; Joseph M

    2001-01-01

    This study was undertaken to evaluate the tensile bond strength of acrylic resins to surface pretreated Cobalt-chromium base metal alloy. A total of 60 tensile bar specimens were prepared. One half of the bar was cast in cobalt-chromium alloy and the other half made of denture base resins attached to the alloy following surface pretreatment. Two denture base resins and five surface pre-treatments were used which included sandblasting, acid etching, use of metal adhesive primers and the combin...

  14. The effect of casting and masticatory simulation on strain and misfit of implant-supported metal frameworks.

    Science.gov (United States)

    Bhering, Cláudia Lopes Brilhante; Marques, Isabella da Silva Vieira; Takahashi, Jessica Mie Ferreira Koyama; Barão, Valentim Adelino Ricardo; Consani, Rafael Leonardo Xediek; Mesquita, Marcelo Ferraz

    2016-05-01

    The influence of casting and masticatory simulation on marginal misfit and strain in multiple implant-supported prostheses was evaluated. Three-unit screw retained fixed dental prosthesis (FDP) and screw retained full-arch fixed dental prosthesis (FAFDP) frameworks were made using calcinable or overcasted cylinders on conical dental implant abutment. Four groups were obtained according to the cylinder and prosthesis type (n=10). Frameworks were casted in CoCr alloy and subjected to strain gauge analyses and marginal misfit measurements before and after 10(6) mechanical cycles (2 Hz/280 N). Results were submitted to ANOVA, Tukey's HSD and Pearson correlation test (α=0.05). No difference was found on misfit among all groups and times (p>0.05). Overcasted frameworks showed higher strain than the calcinable ones (FDP - Initial p=0.0047; Final p=0.0004; FAFDP - Initial p=0.0476; Final p=0.0115). The masticatory simulation did not influence strain (p>0.05). No correlation was observed between strain and misfit (r=0.24; p>0.05). In conclusion, the marginal misfit value in the overcasted full-arch frameworks was higher than clinical acceptable data. It proved that overcasted method is not an ideal method for full-arch prosthesis. Overcasted frameworks generate higher strain upon the system. The masticatory simulation had no influence on misfit and strain of multiple prostheses. PMID:26952480

  15. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  16. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  17. Analysis of crystallization process of selected Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    P. Sakiewicz

    2012-12-01

    Full Text Available Purpose: The paper mainly aims to present the influence of annealing temperature on structural changes and magnetic properties of selected Fe-based bulk metallic glasses with chemical composition of Fe43Co14Ni14B20Si5Nb4 (at.%.Design/methodology/approach: The investigated samples were cast in form of the rods with diameter of 1.5 mm by the pressure die casting method. The structure changes in function of annealing temperature were examined by X-ray diffraction (XRD and transmission electron microscopy (TEM methods. The crystallization behaviour of the studied alloy was also examined by differential scanning calorimetry (DSC. Magnetic measurements of annealed samples included the initial magnetic permeability and the magnetic permeability relaxation measurements.Findings: The annealing process at temperature range from 373 to 773 K caused a structural relaxation of tested material, which caused the atomic rearrangements and changes of physical properties in relation to as-cast state. The annealing at higher temperatures (823-923 K obviously caused a formation of α-Fe and iron borides crystalline phases. The increasing of annealing temperature significantly improved soft magnetic properties of examined alloy by increase the initial magnetic permeability and decrease the magnetic permeability relaxation.Practical implications: The investigation of the crystallization process of Fe-based metallic glasses is important for understanding the mechanisms of forming controlled microstructures of these materials with specific physical properties.Originality/value: A proper understanding of crystallization process of Fe-based bulk metallic glasses is still novel scientific problem.

  18. Fabrication of x-ray absorption gratings via micro-casting for grating-based phase contrast imaging

    International Nuclear Information System (INIS)

    Grating-based x-ray differential phase contrast (DPC) imaging has shown huge potential. For broad applications, it is essential that the key components are low-cost, especially the absorption gratings. We therefore proposed and developed a micro-casting process for fabricating x-ray absorption gratings with bismuth. This process is feasible for mass production at low cost, with a large format, and a high aspect ratio. To develop this kind of absorption grating, an array with deep trenches was fabricated by photo-assisted electrochemical etching in a silicon wafer. The trenches were then filled with bubble-free, molten bismuth via capillary action and surface tension. Bismuth was attractive as a filling material because of its great mass absorption coefficient, low cost and broad environmental compatibility. Furthermore, our micro-casting process provided bismuth absorption gratings with a clean surface and no need for post treatment. To test their performance in x-ray DPC imaging, two bismuth absorption gratings, one as a periodic source and another as the analyzer, were used with periods of 42 and 3 µm and depths of 110 and 150 µm, respectively. The acquired phase-contrast images demonstrated that the micro-casting process produces qualified gratings for x-ray DPC imaging. (paper)

  19. Making Artificial Heart Components – Selected Aspects Of Casting Technology

    Directory of Open Access Journals (Sweden)

    Sobczak J.J.

    2015-09-01

    Full Text Available This study shown possibilities of Rapid Prototyping techniques (RP and metal casting simulation software (MCSS, including non inertial reference systems. RP and MCSS have been used in order to design and produce essential elements for artificial heart. Additionally it has been shown possibilities of Fused Deposition Modeling (FDM technique and DodJet technology using prototyped elements of rotodynamic pump. MAGMASOFT® software allowed to verify the cast kit heart valves model. Optical scanner Atos III enabled size verification of experimental elements supplied by rapid prototyping together with metal casting elements. Due to the selection of ceramic materials and assessment of molten metal – ceramic reactivity at high temperatures together with pattern materials selection model it was possible to design, manufacture a ceramic mould for titanium based alloys. The casting structure modification has been carried out by means of high isostatic pressure technique (HIP. The quality assessment of the casting materials has been performed using X-ray fluorescence (XRF, ARL 4460 Optical Emission Spectrometer, metallographic techniques and X-ray computed tomography.

  20. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  1. The Role of Niobium in the High Chromium Cast Iron Hardfacing Metal%Nb在高铬铸铁型堆焊金属中的作用

    Institute of Scientific and Technical Information of China (English)

    潘川; 吴智武; 王移山; 柳小坚; 何志勇

    2012-01-01

    在高铬铸铁型堆焊金属中,用7%的铌元素取代相同摩尔数的铬元素,制成含铌的明弧自保护药芯焊丝.运用彩色金相分析、扫描电镜及能谱分析、X射线物相分析、洛氏硬度测试等技术,研究了铌在高铬铸铁型堆焊金属中的作用,分析了线能量对高铬铸铁型堆焊金属组织和硬度的影响.结果表明:铌元素能够优先与碳结合,形成弥散分布的碳化铌结晶核心,阻止初生碳化物的生长,具有明显的细化晶粒作用.不论是否添加铌元素,同种堆焊金属线能量越小,碳化物尺寸越细小;裂纹数量越多,裂纹分布越均匀,且裂缝间隙越小.可以通过控制线能量来控制焊缝的裂纹分布,防止堆焊层脱落.改变线能量以及用7%的铌元素取代相同摩尔数的铬元素,其洛氏硬度值基本保持不变,均在60 HRC左右.%In this paper, self-shielded flux cored wire including niobium for open arc welding was prepared with 7% niobium element to replace the same number of moles of chromium element in the high chromium cast iron hardfacing metal. The role of niobium in the high chromium cast iron hardfacing metal was studied, the effect of heat input on microstructure and hardness of the high chromium cast iron hardfacing metal was analyzed, by means of color metallography, SEM, EDS, XRD and testing Rockwell hardness techniques. The results showed that niobium element can preferentially combined with carbon to form dispersion distribution of NbC crystal core, to prevent the growth of primary carbides, thus plays a significant role of grain refinement. The heat input in the same hardfacing metal is smaller, whether or not to add niobium element, the size of carbides is finer, the number of cracks is greater, its distribution is more homogeneous and its gap was smaller. The crack distribution can be controlled by adjusting heat input in order to prevernt hardfacing layer falling off. No matter changing heat input or

  2. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  3. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  4. Aluminum-zinc alloy squeeze casting technological parameters optimization based on PSO and ANN

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper presents a kind of ZA27 squeeze casting process parameter optimization method using artificial neural network (ANN) combined with the particle swarm optimizer (PSO). Regarding the test data as samples and using neural network create ZA27 squeeze casting process parameters and mechanical properties of nonlinear mapping model. Using PSO optimize the model and obtain the optimum value of the process parameters. Make full use of the non-neural network mapping capabilities and PSO global optimization capability. The network uses the radial direction primary function neural network, using the clustering and gradient method to make use of network learning, in order to enhance the generalization ability of the network. PSO takes dynamic changing inertia weights to accelerate the convergence speed and avoid a local minimum.

  5. Aqueous tape casting of Al{sub 2}O{sub 3} based on alginate gelation

    Energy Technology Data Exchange (ETDEWEB)

    Santacruz, I.; Gutierrez, C.A.; Nieto, M.I.; Moreno, R. [Consejo Nacional de Investigaciones Cientificas, Madrid (Spain). Ist. de Ceramica y Vidrio

    2002-07-01

    Aqueous tape casting is receiving increasing attention because of health and environmental reasons. However, the main problem deals with the low evaporation rate of water that results in long drying times. As a consequence, the tapes adhere to the substrate and crack. The aim of this work is to avoid the differential shrinkage occurring in water by gelling the as-cast tapes. A chemical gelling binder, alginate, is used for such propose. To promote the intermolecular bonding, the wet tape is introduced in a CaCl{sub 2} bath. The role of different additives (dispersant, binder/ plasticizer, sequestrant, gelling agent and bonding former) in the suspension stability is studied through rheological measurements. The formulation of the suspension and the process sequence have been optimised to reach homogeneous tapes with sintered density values of 98% of the theoretical density. (orig.)

  6. Laser surface treatment of cast magnesium alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: The goal of this work was to investigate influence of laser treatment on structure and properties MCMgAl3Zn1, MCMgAl6Zn1, MCMgAl9Zn1 and MCMgAl12Zn1 cast magnesium alloys.Design/methodology/approach: Tests were made on the experimental MCMgAl3Zn1 MCMgAl6Zn1 MCMgAl9Zn1 and MCMgAl12Zn1 casting magnesium alloys. Laser treatment was made using the Rofin DL020 HPDL high power diode laser in the argon shield gas cover with the technique of the continuous powder supply to the remelted pool area.Findings: Investigations of the surface layers carried out confirm that laser treatment of the surface layer of the Mg-Al-Zn casting magnesium alloys is feasible using the HPDL high power diode laser ensuring better properties compared to alloys properties after the regular heat treatment after employing the relevant process parameters. Occurrences were found based on the metallographic examinations of the remelted zone (RZ and the heat affected zone (HAZ in alloyed surface layer of the investigated casting magnesium alloy.Research limitations/implications: This investigation presents different laser power and in this research was used two powders, namely tungsten-, and titanium carbide.Practical implications: Reinforcing the surface of cast magnesium alloys by adding TiC and WC particles is such a possible way to achieve the possibilities of the laser melt injection process, which is a potential technique to produce a Metal-Matrix Composite (MMC layer in the top layer of a metal workpiece.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten- and titanium carbide.

  7. Fatigue analysis-based numerical design of stamping tools made of cast iron

    OpenAIRE

    Ben Slima, Khalil; Penazzi, Luc; Mabru, Catherine; Ronde-Oustau, François

    2013-01-01

    International audience This work concerns stress and fatigue analysis of stamping tools made of cast iron with an essentially pearlitic matrix and containing foundry defects. Our approach consists at first, in coupling the stamping numerical processing simulations and structure analysis in order to improve the tool stiffness geometry for minimizing the stress state and optimizing their fatigue lifetime. The method consists in simulating the stamping process by considering the tool as a per...

  8. Cross-Linked Slurry Cast Composite Modified Double Base Propellants : Mechanical Properties

    Directory of Open Access Journals (Sweden)

    V. K. Bhat

    1987-01-01

    Full Text Available Cross-linking of NC by TDI in slurry cast CMDB propellant enhanced TS by about 100 per cent. Coated AP with resorcinol, phloroglucinol, hexanetriol or silicone oil etc. along with cross-linking of NC raised TS from 18 - 30 kg/cm2. Inclusion of phloroglucinol and silicone oil gave increased burning rates. The probable mechanism of action of cross-linking and improvement of mechanical properties by coating of AP has been discussed.

  9. A study of interfacial heat transfer and process parameters in squeeze casting and low pressure permanent mold casting

    Science.gov (United States)

    Krishna, Prasad

    2001-08-01

    With the emerging demand for energy efficient and environment-friendly automobiles, cast aluminum alloys are increasingly being used in their manufacture. In this context, two permanent mold casting processes, namely, Squeeze Cast Permanent Mold and Low Pressure Permanent Mold (LPPM) have become very popular in the production of high integrity shape-cast aluminum components. However, many industries are yet to benefit from the full potential of these processes due to limited understanding of the effect of process parameters on casting quality and the necessary boundary conditions for computer modeling and simulation so as to minimize costly field trials. This dissertation attempts to address some of these concerns facing today's foundry industry. An experimental investigation of the Indirect Squeeze Casting Process was conducted by pouring molten Al-7Si-0.3Mg (A356) alloy into a specially designed and instrumented mold, mounted on a horizontal clamped-vertical shot squeeze caster (HVSC). Temperature measurements close to the metal/mold interface were made and compared with the results of the numerical simulation of heat flow during solidification and cooling of castings. The Heat Transfer Coefficient (HTC), a critical parameter essential for any solidification simulation, was estimated based on the simulation that gave the best fit to the experimental temperature data. During the solidification process, the HTC is relatively uniform over the entire casting and on reaching a critical solidification pressure, the HTC is close to 4500 W/m2 K. The work has also provided a correlation of Secondary Dendrite Arm Spacing (SDAS) with cooling rate for a modified A356 alloy. Low Pressure Permanent Mold Casting experiments were conducted by pouring a nearly identical aluminum alloy into an instrumented, coated mold mounted on a low pressure casting machine. The pressure levels, along with the time required to achieve complete filling, were microprocessor controlled in the

  10. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    Science.gov (United States)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium–indium binary alloy (EGaIn) and gallium–indium–tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  11. Metal-based antimicrobial protease inhibitors.

    Science.gov (United States)

    Kellett, A; Prisecaru, A; Slator, C; Molphy, Z; McCann, M

    2013-01-01

    Limitations associated with the production cost, metabolic instability, side-effects, resistance and poor pharmacokinetics of organic protease inhibitors (PIs), which form an essential component of the front line HAART treatment for HIV, have fuelled efforts into finding novel, transition metal-based alternatives. Some of the attractive features of metalbased therapeutics include synthetic simplicity, solubility control, redox capability, expansion of coordination number and topography matching of the complex to the protein's active site. Building asymmetry into the complex, which may offer better discrimination between host and rogue cell, can readily be achieved through coordination of chiral ligands to the metal centre. Although the scope of this review has been limited to metal-based agents that have been reported to bind/inhibit HIV-1 and parasitic proteases, some desirables, such as high activity, low dosage, minimal toxicity, crossinhibition, unique binding modes and selectivity, have already been delivered. The variability of the d-block metals, coupled with the availability of designer organic ligands, augers well for the future development of clinical metallo-drugs for deployment against protease-associated, fatal diseases.

  12. High Temperature Deformation of Twin-Roll Cast Al-Mn-Based Alloys after Equal Channel Angular Pressing

    OpenAIRE

    Přemysl Málek; Michaela Šlapáková Poková; Miroslav Cieslar

    2015-01-01

    Twin roll cast Al-Mn- and Al-Mn-Zr-based alloys were subjected to four passes of equal channel angular pressing. The resulting grain size of 400 nm contributes to a significant strengthening at room temperature. This microstructure is not fully stable at elevated temperatures and recrystallization and vast grain growth occur at temperatures between 350 and 450 °C. The onset of these microstructure changes depends on chemical and phase composition. Better stability is observed in the Al-Mn-Zr-...

  13. Chimerical categories: caste, race, and genetics.

    Science.gov (United States)

    Sabir, Sharjeel

    2003-12-01

    Is discrimination based on caste equivalent to racism? This paper explores the complex relationship between genetic, race and caste. It also discusses the debate over the exclusion of a discussion of caste-based discrimination at the 2001 World Conference against Racism, Racial Discrimination, Xenophobia and Related Intolerance held in Durban, South Africa. PMID:14768649

  14. Fabrication of Al-based composites reinforced with Al2O3-Tib2 ceramic composite particulates using vortex-casting method

    Directory of Open Access Journals (Sweden)

    Roshan M.R.

    2013-01-01

    Full Text Available Vortex casting is one of the simplest methods of producing metal matrix composites (MMCs. However, this simple method does have some drawbacks, which reduce the mechanical properties of the produced composites. In this study, we tried to modify the process of composite production before, during, and after the casting procedure. Low-cost Al2O3-TiB2 ceramic composite particles, which produced after combustion synthesis, were used as reinforcement. These powders, which are thermodynamically stable with molten aluminum below 900°C, were mixed with aluminum and magnesium powders before casting using ball milling and the mixed powders were injected into the molten metal (pure Al. This process was applied to enhance the wettability of ceramic particles with molten aluminum. After casting, warm equal channel angular pressing (ECAP and hot extrusion processes were applied to investigate their effects on the mechanical properties of the final composites. It was revealed that both warm ECAP and hot extrusion have a strong influence on increasing the mechanical properties mainly due to decreasing the amount of porosities.

  15. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Annual project status report for the period October 1, 1997 to September 30, 1998

    Energy Technology Data Exchange (ETDEWEB)

    Pehlke, R.D.; Hao, S.W.

    1998-09-30

    In the first year of this three-year project, substantial progress has been achieved. This project on heat transfer coefficients in metal permanent mold casting is being conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigations of squeeze casting and semi-solid casting at CMI-Tech Center, and the experimental investigation of low pressure permanent mold casting at Amcast Automotive. U-M did an initial geometry which was defined for ProCAST to solve, and then a geometry half the size was defined and solved using the same boundary conditions. A conceptual mold geometry was examined and is represented as an axisymmetric element.Furthermore, the influences of the localized heat transfer coefficients on the casting process were carefully studied. The HTC Evaluator has been proposed and initially developed by the U-M team. The Reference and the Database Modules of the HTC Evaluator have been developed, and extensively tested. A series of technical barriers have been cited and potential solutions have been surveyed. At the CMI-Tech Center, the Kistler direct cavity pressure measurement system has been purchased and tested. The calibrations has been evaluated. The probe is capable of sensing a light finger pressure. The experimental mold has been designed and modified. The experimental mold has been designed and modified. The first experiment is scheduled for October 14, 1998. The geometry of the experimental hockey-puck casting has been given to the U-M team for numerical analysis.

  16. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    Science.gov (United States)

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  17. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    Science.gov (United States)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  18. Skeleton castings dynamic load resistance

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2013-06-01

    Full Text Available Purpose: The article is to show selected results of research in a field of new type of cast spatial composite reinforcements. This article shows skeleton casting case as a particular approach to continuous, spatial composite reinforcement.Design/methodology/approach: The research is concerning properties of cast spatial microlattice structures called skeleton castings. In this paper results of impact test of skeleton casting with octahedron elementary cell were shown. The selection of internal topology of skeleton casting was based on numerical simulations of stress distribution.Findings: The possibility of manufacturing of geometrically complex skeleton castings without use of advanced techniques was confirmed.Research limitations/implications: With use of computer tomography, analysis of deformation mechanisms was carried out. Different levels of impact energies were usedPractical implications: Spatial skeleton casting with octahedron elementary cell confirmed their usefulness as impact energy absorbers.Originality/value: The overall aim of presented research was to determine the mechanisms of skeleton castings deformation processes. Thanks to CT data next step will be to create accurate numerical model for further simulation and design optimization.

  19. Electrochemical characterization of cast titanium alloys.

    Science.gov (United States)

    Cai, Zhuo; Shafer, Ty; Watanabe, Ikuya; Nunn, Martha E; Okabe, Toru

    2003-01-01

    A reaction layer forms on cast titanium alloy surfaces due to the reaction of the molten metal with the investment. This surface layer may affect the corrosion of the alloy in the oral environment. The objective of this study was to characterize the in vitro corrosion behavior of cast titanium alloys. ASTM Grade 2 CP titanium, Ti-6Al-4V, Ti-6Al-7Nb and Ti-13Nb-13Zr alloys were cast into a MgO-based investment. Experiments were performed on castings (N=4) with three surface conditions: (A) as-cast surface after sandblasting, (B) polished surface after removal of the reaction layer, and (C) sandblasted surface after removal of the reaction layer. Open-circuit potential (OCP) measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air+10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was subsequently conducted in the same medium deaerated with N(2)+10% CO(2) gas 2 h before and during the experiment. Polarization resistance (R(P)) and corrosion rate (I(CORR)) were calculated. Numerical results were subjected to nonparametric statistical analysis at alpha=0.05. The OCP stabilized for all the specimens after 6 x 10(4)s. Apparent differences in anodic polarization were observed among the different surfaces for all the metals. A passivation region followed by breakdown and repassivation were seen on specimens with surfaces A and C. An extensive passive region was observed on all the metals with surface B. The Kruskal-Wallis test showed no significant differences in OCP, R(p), I(CORR) or break down potential for each of the three surfaces among all the metals. The Mann-Whitney test showed significantly lower R(P) and higher I(CORR) values for surface C compared to the other surfaces. Results indicate that the surface condition has more effect on corrosion of these alloys than the surface reaction layer. Within the oxidation potential range of the oral cavity, all the metal

  20. Formulation, Casting, and Evaluation of Paraffin-Based Solid Fuels Containing Energetic and Novel Additives for Hybrid Rockets

    Science.gov (United States)

    Larson, Daniel B.; Desain, John D.; Boyer, Eric; Wachs, Trevor; Kuo, Kenneth K.; Borduin, Russell; Koo, Joseph H.; Brady, Brian B.; Curtiss, Thomas J.; Story, George

    2012-01-01

    This investigation studied the inclusion of various additives to paraffin wax for use in a hybrid rocket motor. Some of the paraffin-based fuels were doped with various percentages of LiAlH4 (up to 10%). Addition of LiAlH4 at 10% was found to increase regression rates between 7 - 10% over baseline paraffin through tests in a gaseous oxygen hybrid rocket motor. Mass burn rates for paraffin grains with 10% LiAlH4 were also higher than those of the baseline paraffin. RDX was also cast into a paraffin sample via a novel casting process which involved dissolving RDX into dimethylformamide (DMF) solvent and then drawing a vacuum on the mixture of paraffin and RDX/DMF in order to evaporate out the DMF. It was found that although all DMF was removed, the process was not conducive to generating small RDX particles. The slow boiling generated an inhomogeneous mixture of paraffin and RDX. It is likely that superheating the DMF to cause rapid boiling would likely reduce RDX particle sizes. In addition to paraffin/LiAlH4 grains, multi-walled carbon nanotubes (MWNT) were cast in paraffin for testing in a hybrid rocket motor, and assorted samples containing a range of MWNT percentages in paraffin were imaged using SEM. The fuel samples showed good distribution of MWNT in the paraffin matrix, but the MWNT were often agglomerated, indicating that a change to the sonication and mixing processes were required to achieve better uniformity and debundled MWNT. Fuel grains with MWNT fuel grains had slightly lower regression rate, likely due to the increased thermal conductivity to the fuel subsurface, reducing the burning surface temperature.

  1. The CAST experiment

    International Nuclear Information System (INIS)

    CAST (CERN Axion Solar Telescope) is a helioscope looking for axions coming from the solar core to the Earth. The experiment, located at CERN, is based on the Primakoff effect and uses a magnetic field of 9 Tesla provided by a decommissioned LHC magnet. CAST is able to follow the Sun during sunrise and sunset and therefore three X-ray detectors are mounted on both ends of the magnet waiting for a photon from axion-to-photon conversion due to the Primakoff effect. During its first phase, which concluded in 2004, CAST has been looking for axions with masses up to 0.02 eV. CAST's second phase manages to re-establish the coherence needed to scan for axions with masses up to 1.16 eV by using a buffer gas. This technique enables the experiment to look into the theoretical regions for axions. During the years 2005 and 2006, the use of 4He in CAST has already provided coherence in order to look for axions with masses up to 0.4 eV

  2. New crosslinked cast films based on poly(vinyl alcohol: Preparation and physico-chemical properties

    Directory of Open Access Journals (Sweden)

    C. Birck

    2014-12-01

    Full Text Available In this paper, we propose a green route to prepare insoluble poly(vinyl alcohol (PVOH cast films with potential application as antimicrobial packaging. First PVOH films were cast from different aqueous solutions and analyzed by Differential Scanning Calorimetry (DSC and Dynamic Mechanical Analysis (DMA to determine their physical properties under two storage conditions. In order to obtain insoluble films, PVOH was then crosslinked by citric acid (CTR as confirmed by Nuclear Magnetic Resonance (NMR analyses. The crosslinking reaction parameters (curing time, crosslinker content were studied by comparing the characteristics of PVOH/CTR films, such as free COOH content and glass transition temperature (Tg value, as well as the impact of the crosslinking reaction on mechanical properties. It was found that for 40 and 10 wt% CTR contents, 120 and 40 min of crosslinking times were necessary to bind all CTR respectively. Brittle films were obtained for 40 wt% CTR whereas 10 wt% CTR content led to ductile films. Finally, films containing hydroxypropyl-β-cyclodextrin (HPβCD, chosen as a potential vector of antimicrobial agent, were prepared. The obtained results show that the incorporation of HPβCD in the PVOH matrix does not mainly influence the physical and mechanical properties of the films.

  3. Assessment of heavy metal content and DNA damage in Hypsiboas faber (anuran amphibian) in coal open-casting mine.

    Science.gov (United States)

    Zocche, Jairo José; Damiani, Adriani Paganini; Hainzenreder, Giana; Mendonça, Rodrigo Ávila; Peres, Poliana Bernardo; Santos, Carla Eliete Iochims Dos; Debastiani, Rafaela; Dias, Johnny Ferraz; Andrade, Vanessa Moraes de

    2013-07-01

    The aims of the study were to determine the heavy metal content in the tissues of Hypsiboas faber from a coal mining area and to compare the DNA damage in the blood cells of these animals with that of animals living in an unpolluted area. The heavy metal content was detected according to the technique of Particle-Induced X-ray Emission (PIXE) and the DNA damage was assessed by the Comet assay. Our results reveal that the specimens of H. faber collected from the coal mining area exhibited elements of order Fe>Cu>Al>Zn>Rb>Mn>Br, independently of the organ. The values of Comet assay parameters (DNA damage index and DNA damage frequency) were significantly higher in specimens collected from the coal mining area than in the reference animals. Our study concludes that the coal mining residues are genotoxic to amphibians and may have adverse effects on soil, water, vegetation and wild animals. PMID:23619523

  4. Deformation behavior of Zr-based bulk metallic glass and composite in the supercooled liquid region

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A Zr-based bulk metallic glass (BMG) with a composition of (Zr75Cu25)78.5Ta4Ni10Al7.5 and a bulk metallic glass matrix composite (BMGC) with a composition of (Zr75Cu25)74.5Ta8Ni10Al7.5 have been prepared by copper-mold casting. The compres-sive deformation behavior of the BMG and BMGC was investigated in the super-cooled region at different temperatures and various strain rates ranging from 8×10-4s-1 to 8×10-2s-1. It was found that both the strain rate and test temperature signifi-cantly affect the deformation behavior of the two alloys. The deformation follows Newtonian flow at low strain rates but non-Newtonian flow at high strain rates. The deformation mechanism for the two kinds of alloys was discussed in terms of the transition state theory.

  5. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    Science.gov (United States)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  6. Influence of neodymium addition on microstructure, tensile properties and fracture behavior of cast AI-Mg2Si metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    WU Xiaofeng; ZHANG Guang'an; WU Fufa; WANG Zhe

    2013-01-01

    The influence of Nd on the microstructures,tensile properties and fracture behavior of cast Al-18 wt.%MgaSi in situ metal matrix composite was investigated.Experimental results showed that,after introducing a proper amount of Nd,both primary and eutectic Mg2Si in the Al-18 wt.%Mg2Si composite were well modified.The morphology of primary Mg2Si was changed from irregular or dendritic to polyhedral shape,and its average particle size was significantly decreased from 47.5 to 13.0 μm.Moreover,the morphology of the eutectic Mg2Si phase was altered from flake-like to a thin laminar,short fibrous or dot-like structure.Tensile tests revealed that Nd addition improved the tensile strength and ductility of the material.Compared with those of unmodified composite,the ultimate tensile strength and percentage elongation with 0.5% Nd were increased by 32.4% and 200%,respectively.At the same time,Nd addition changed the fracture behavior from brittle to ductile.

  7. Microstructure and phase morphology during thermochemical processing of {alpha}{sub 2}-based titanium aluminide castings

    Energy Technology Data Exchange (ETDEWEB)

    Saqib, M. [Wright State Univ., Dayton, OH (United States). Dept. of Mechanical and Materials Engineering; Apgar, L.S. [Dayton Univ., OH (United States). Graduate Materials Engineering; Eylon, D. [Dayton Univ., OH (United States). Graduate Materials Engineering; Weiss, I. [Wright State Univ., Dayton, OH (United States). Dept. of Mechanical and Materials Engineering

    1995-12-31

    Changes in the microstructure, volume fraction and distribution of phases during different stages of thermochemical processing of Ti-25Al-10Nb-3V-1Mo (at.%) castings were investigated. Up to 14.5 at.% (0.35 wt.%) of hydrogen was introduced into the material by gas charging at temperatures between 650 and 980 C for times up to 20 h. The material was subsequently dehydrogenated by vacuum annealing at 650 C for 48 h. Investment cast Ti-25Al-10Nb-3V-1Mo alloy, hot isostatically pressed (HIP) at 1175 C at 260 MPa for 6 h, was used as the starting material. The microstructure of the as-HIP material consists of {alpha}{sub 2}, B2 and orthorhombic phases. The {alpha}{sub 2} phase exists in equiaxed, Widmanstaeten and cellular morphologies. The B2 phase is observed mainly along {alpha}{sub 2}/{alpha}{sub 2} boundaries. Some {alpha}{sub 2} Widmanstaeten also contain very fine orthorhombic phase in a plate-like morphology. Hydrogenation of the material modified the microstructure; however, the morphology of the {alpha}{sub 2} and B2 phases did not change. Furthermore, hydride precipitation and a higher volume fraction of the orthorhombic phase were observed compared with the as-HIP material. Following dehydrogenation, the hydrogen level in the material was found to be less than 0.1 at.% (0.0025wt.%). Transmission electron microscopy of the dehydrogenated material did not reveal the presence of hydride precipitates; however, the high volume fraction of the orthorhombic phase was found to persist following dehydrogenation. (orig.)

  8. Geometric aspects of the casting process

    NARCIS (Netherlands)

    Ahn, H.-K.

    2002-01-01

    Manufacturing is the process of converting raw materials into useful products. Among the most important manufacturing processes, casting is a commonly used manufacturing process for plastic and metal objects. The industrial casting process consists of two stages. First, liquid is filled into a cavit

  9. Automatic inspection of surface defects in die castings after machining

    Directory of Open Access Journals (Sweden)

    S. J. Świłło

    2011-07-01

    Full Text Available A new camera based machine vision system for the automatic inspection of surface defects in aluminum die casting was developed by the authors. The problem of surface defects in aluminum die casting is widespread throughout the foundry industry and their detection is of paramount importance in maintaining product quality. The casting surfaces are the most highly loaded regions of materials and components. Mechanical and thermal loads as well as corrosion or irradiation attacks are directed primarily at the surface of the castings. Depending on part design and processing techniques, castings may develop surface discontinuities such as cracks or tears, inclusions due to chemical reactions or foreign material in the molten metal, and pores that greatly influence the material ability to withstand these loads. Surface defects may act as a stress concentrator initiating a fracture point. If a pressure is applied in this area, the casting can fracture. The human visual system is well adapted to perform in areas of variety and change; the visual inspection processes, on the other hand, require observing the same type of image repeatedly to detect anomalies. Slow, expensive, erratic inspection usually is the result. Computer based visual inspection provides a viable alternative to human inspectors. Developed by authors machine vision system uses an image processing algorithm based on modified Laplacian of Gaussian edge detection method to detect defects with different sizes and shapes. The defect inspection algorithm consists of three parameters. One is a parameter of defects sensitivity, the second parameter is a threshold level and the third parameter is to identify the detected defects size and shape. The machine vision system has been successfully tested for the different types of defects on the surface of castings.

  10. A MATHEMATICAL HEAT TRANSFER MODEL IN STATIC AND CONTINUOUS CASTING

    Institute of Scientific and Technical Information of China (English)

    R. Ghasemzadeh

    2004-01-01

    The application of a heat flow model to describe the thermal characteristics of freezing alloys with narrow mushy zones from a refrigerated mould wall was outlined. The extension of the model was to treat the continuous casting of metals with low thermal conductivity,such as steels, which will be outlined. The model was based on the mathematical expedient for replacing thermal resistance of the metal/mould interface by virtual adjuncts of metal/mould material. It provided a good description of the pool profile and the technique exhibits advantages in terms of both computation and versatility of application.

  11. Casting Process Optimization of φ1300 Vertical Grinder Base%φ1300立式磨底座的铸造工艺改进

    Institute of Scientific and Technical Information of China (English)

    米国发; 郑喜平; 南红艳

    2011-01-01

    运用V-Cast软件对铸钢件φ1300立式磨底座铸造工艺进行凝固过程模拟,分析缩孔、缩松缺陷产生的原因.根据模拟结果,添加了冒口和保温材料,以优化工艺;最终获得了合适的工艺,消除了缩孔、缩松缺陷,保证了铸件质量.%he solidification of initial scheme of φ1300 vertical grinder base was simulated by V-Cast software, and the causes of the shrinkage defects were analyzed. Based on the simulation resul.the riser and insolating materials were increased to optimize process. The appropriate casting process is gained and the casting quality is ensured at last

  12. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Science.gov (United States)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  13. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

    2014-08-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  14. Comparison the Marginal and Internal Fit of Metal Copings Cast from Wax Patterns Fabricated by CAD/CAM and Conventional Wax up Techniques

    Directory of Open Access Journals (Sweden)

    Vojdani M.

    2013-09-01

    Full Text Available Statement of Problem: Metal-ceramic crowns are most commonly used as the com-plete coverage restorations in clinical daily use. Disadvantages of conventional hand-made wax-patterns introduce some alternative ways by means of CAD/CAM technologies.Purpose: This study compares the marginal and internal fit of copings cast from CAD/CAM and conventional fabricated wax-patterns.Materials and Method: Twenty-four standardized brass dies were prepared and randomly divided into 2 groups according to the wax-patterns fabrication method (CAD/CAM technique and conventional method (n=12. All the wax-patterns were fabricated in a standard fashion by means of contour, thickness and internal relief (M1-M12: representative of CAD/CAM group, C1-C12: representative of conventional group. CAD/CAM milling machine (Cori TEC 340i; imes-icore GmbH, Eiterfeld, Germany was used to fabricate the CAD/CAM group wax-patterns. The copings cast from 24 wax-patterns were cemented to the corresponding dies. For all the coping-die assemblies cross-sectional technique was used to evaluate the marginal and internal fit at 15 points. The Student’s t- test was used for statistical analysis (α=0.05.Results: The overall mean (SD for absolute marginal discrepancy (AMD was 254.46 (25.10 um for CAD/CAM group and 88.08(10.67 um for conventional group (control. The overall mean of internal gap total (IGT was 110.77(5.92 um for CAD/CAM group and 76.90 (10.17 um for conventional group. The Student’s t-test revealed significant differences between 2 groups. Marginal and internal gaps were found to be significantly higher at all measured areas in CAD/CAM group than conventional group (p< 0.001. Conclusion: Within limitations of this study, conventional method of wax-pattern fabrication produced copings with significantly better marginal and internal fit than CAD/CAM (machine-milled technique. All the factors for 2 groups were standardized except wax pattern fabrication technique, therefore

  15. Infiltração marginal de agentes cimentantes em coroas metálicas fundidas Marginal microleakage of cast metal crowns luting agents

    Directory of Open Access Journals (Sweden)

    Tomie Nakakuki de CAMPOS

    1999-12-01

    Full Text Available Um dos principais objetivos do cimento, que fixa a restauração protética ao dente, é o selamento da fenda existente entre os mesmos. Para avaliar a infiltração marginal, foram feitos preparos cavitários padronizados, em 20 dentes naturais extraídos. As coroas totais foram fundidas em NiCr, sendo 10 cimentadas com cimento de fosfato de zinco e 10 com cimento resinoso Panavia 21. As amostras foram submetidas à ciclagem térmica e em seguida foram colocadas em solução de azul de metileno a 0,5%. Após o seccionamento vestíbulo-lingual, os corpos-de-prova foram examinados com lupa de aumento. Houve diferença significante entre os dois cimentos testados, sendo que 100% das amostras cimentadas com cimento de fosfato de zinco apresentaram infiltração atingindo dentina e polpa e 100% das amostras cimentadas com Panavia 21 não sofreram qualquer tipo de infiltração. Conclui-se que: o cimento resinoso Panavia 21 apresentou melhores resultados, quanto ao grau de infiltração, quando comparado com o cimento de fosfato de zinco, na cimentação de coroas metálicas fundidas em NiCr.One of the main goals of the luting agent, which bonds the cast restoration to the prepared tooth, is to seal the gap between them. Standardized preparations were made on 20 extracted teeth in order to evaluate microleakage. The crowns were made in NiCr, and in one group of 10 crowns zinc phosphate was used as the luting agent; in the other 10, Panavia 21 was used. The samples were thermocycled and then put into methylene blue solution (0.5%. After buccolingual sectioning of the cemented crowns, the samples were examined with a magnifier. There was a significant difference between the two groups: 100% of the zinc phosphate cemented crowns presented microleakage reaching the dentin and the pulp and 100% of the samples with Panavia 21 did not suffer any microleakage. So, as to the marginal microleakage with cast metal crowns in NiCr, the Panavia 21 luting agent

  16. Comparison the Marginal and Internal Fit of Metal Copings Cast from Wax Patterns Fabricated by CAD/CAM and Conventional Wax up Techniques

    Science.gov (United States)

    Vojdani, M; Torabi, K; Farjood, E; Khaledi, AAR

    2013-01-01

    Statement of Problem: Metal-ceramic crowns are most commonly used as the complete coverage restorations in clinical daily use. Disadvantages of conventional hand-made wax-patterns introduce some alternative ways by means of CAD/CAM technologies. Purpose: This study compares the marginal and internal fit of copings cast from CAD/CAM and conventional fabricated wax-patterns. Materials and Method: Twenty-four standardized brass dies were prepared and randomly divided into 2 groups according to the wax-patterns fabrication method (CAD/CAM technique and conventional method) (n=12). All the wax-patterns were fabricated in a standard fashion by means of contour, thickness and internal relief (M1-M12: representative of CAD/CAM group, C1-C12: representative of conventional group). CAD/CAM milling machine (Cori TEC 340i; imes-icore GmbH, Eiterfeld, Germany) was used to fabricate the CAD/CAM group wax-patterns. The copings cast from 24 wax-patterns were cemented to the corresponding dies. For all the coping-die assemblies cross-sectional technique was used to evaluate the marginal and internal fit at 15 points. The Student’s t- test was used for statistical analysis (α=0.05). Results: The overall mean (SD) for absolute marginal discrepancy (AMD) was 254.46 (25.10) um for CAD/CAM group and 88.08(10.67) um for conventional group (control). The overall mean of internal gap total (IGT) was 110.77(5.92) um for CAD/CAM group and 76.90 (10.17) um for conventional group. The Student’s t-test revealed significant differences between 2 groups. Marginal and internal gaps were found to be significantly higher at all measured areas in CAD/CAM group than conventional group (p< 0.001). Conclusion: Within limitations of this study, conventional method of wax-pattern fabrication produced copings with significantly better marginal and internal fit than CAD/CAM (machine-milled) technique. All the factors for 2 groups were standardized except wax pattern fabrication technique, therefore

  17. Modification effect of pure rare earth metal La on as-cast hypereutectic Al-17%Si alloys

    Institute of Scientific and Technical Information of China (English)

    易宏坤; 张荻

    2003-01-01

    The modification effect of La addition on the microstructural characteristics of hypereutectic Al-17%Si alloys was studied. Microstructures were examined using conventional optical microscopy and electron probe X-ray microanalyzer. The morphology of Si crystal was evaluated by quantitative metallographical analysis. The results indicate that simultaneous modification to both primary and eutectic Si crystals is obtained by the addition of pure rare earth metal La in the hypereutectic Al-17%Si alloys while the optimal effect of La is obtained at a rather large scale. La begins to form intermetallic compound when its concentration exceeds approximately 1%, which appears as dark platelets in etched specimens. Electron probe X-ray microanalysis experiment shows that La-rich platelet could be represented as Al1Si2La2 consisting of LaSi2 and some unknown ternary AlxSiyLa phase.

  18. Microstructural evolution of directionally solidified DZ125 superalloy castings with different solidification methods

    Directory of Open Access Journals (Sweden)

    Ge Bingming

    2013-01-01

    Full Text Available The properties of Ni-base superalloy castings are closely related to the uniformity of their as-cast microstructure, and different solidification methods have serious effect on microstructural uniformity. In this paper, the influences of high rate solidification (HRS process (with or without superheating and liquid metal cooling (LMC process on the microstructure of DZ125 superalloy were investigated. Blade-shape castings were solidified at rates of 40 μm·s-1 to 110 μm·s-1 using HRS process and a comparative experiment was carried out at a rate of 70 μm·s-1 by LMC process. The optical microscope (OM, scanning electron microscope (SEM were used to observe the microstructure and the grain size was analyzed using electron back scattered diffraction (EBSD technique. Results show that for the castings by either HRS or LMC process, the primary dendrite arm spacing and size of γ' precipitates decrease with increasing the withdrawal rate; the dendrites and γ' precipitates at the upper section of the blade are coarser than those in the middle, especially for the HRS castings without high superheating technique. When the withdrawal rate is 70 μm·s-1, the castings by HRS with high superheating technique have the smallest PDAS with fine γ' precipitates; while the size distribution of γ' precipitates is more homogenous in LMC castings, and the number of larger grains in LMC castings is smaller than that in the HRS castings. Moreover, high superheating technique yields smaller grains in the castings. Both the LMC method and HRS with high superheating technique can be used to prepare castings with reduced maximum grain size.

  19. Chemical Sensors Based on Metal Oxide Nanostructures

    Science.gov (United States)

    Hunter, Gary W.; Xu, Jennifer C.; Evans, Laura J.; VanderWal, Randy L.; Berger, Gordon M.; Kulis, Mike J.; Liu, Chung-Chiun

    2006-01-01

    This paper is an overview of sensor development based on metal oxide nanostructures. While nanostructures such as nanorods show significan t potential as enabling materials for chemical sensors, a number of s ignificant technical challenges remain. The major issues addressed in this work revolve around the ability to make workable sensors. This paper discusses efforts to address three technical barriers related t o the application of nanostructures into sensor systems: 1) Improving contact of the nanostructured materials with electrodes in a microse nsor structure; 2) Controling nanostructure crystallinity to allow co ntrol of the detection mechanism; and 3) Widening the range of gases that can be detected by using different nanostructured materials. It is concluded that while this work demonstrates useful tools for furt her development, these are just the beginning steps towards realizati on of repeatable, controlled sensor systems using oxide based nanostr uctures.

  20. Pressure rig for repetitive casting

    Science.gov (United States)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  1. Influences of processing parameters on microstructure during investment casting of nickel-base single crystal superalloy DD3

    Directory of Open Access Journals (Sweden)

    Gao Sifeng

    2012-05-01

    Full Text Available The effects of solidification variables on the as-cast microstructures of nickel-base single crystal superalloy DD3 have been investigated by using the modified Bridgman apparatus. The experiments were performed under a thermal gradient of approximately 45 K·cm-1 and at withdrawal rates ranging from 30 to 200 m·s-1. The experimental results show that the primary and secondary dendritic arm spacings (PDAS and SDAS decrease when the withdrawal rate is increased. Compared with the theoretical models of PDAS, the results are in good agreement with Trivedi’s model. The relationships of PDAS and SDAS with withdrawal rates can be described as l1 = 649.7V -0.24±0.02 and l2 = 281V -0.32±0.03, respectively. In addition, the size of the γ′ phase significantly decreases with increasing withdrawal rate.

  2. Changes of structure in nickel-based cast materials IN 100 and IN 713C after creep load

    Energy Technology Data Exchange (ETDEWEB)

    Pillhoefer, H.; Track, W.; Wege, R.

    1987-01-01

    Creep values of the nickel-based cast alloys IN 100 and IN 713C were determined at the Institute for Materials of the Darmstadt Technical College on behalf of the FVV Working Party on 'Long Term Creep' and these were evaluated with the aim of: Producing documentation of structural changes, documentation of changes of the ..gamma.. separation phase depending on temperature, stress and time. Clearing up the stress to which ..gamma.. separation particles remain stable; from this one can judge how sensible it is to produce a defined hardened structure in IN 100 by heat treatment. Formulating subjects and tasks for an FVV Research Project 'Creep equations'. (orig./IHOE).

  3. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    Directory of Open Access Journals (Sweden)

    Daming XU

    2004-08-01

    Full Text Available Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section prcision castings.

  4. PRODUCTION OF CAST DIE INSERTS FOR HOT STRAINING

    Directory of Open Access Journals (Sweden)

    L. R. Dudetskaja

    2009-01-01

    Full Text Available The paper discusses distinctive design features of casting molds and technological aspects of producing cast inserts from 5ХНМЛ pressed steel. The designs of long-life metal shell molds are described. They ensure saving of molding material, increase of accepted material and improvement of quality of castings.

  5. Venous Thrombosis Risk after Cast Immobilization of the Lower Extremity: Derivation and Validation of a Clinical Prediction Score, L-TRiP(cast), in Three Population-Based Case–Control Studies

    Science.gov (United States)

    Nemeth, Banne; van Adrichem, Raymond A.; van Hylckama Vlieg, Astrid; Bucciarelli, Paolo; Martinelli, Ida; Baglin, Trevor; Rosendaal, Frits R.; le Cessie, Saskia; Cannegieter, Suzanne C.

    2015-01-01

    Background Guidelines and clinical practice vary considerably with respect to thrombosis prophylaxis during plaster cast immobilization of the lower extremity. Identifying patients at high risk for the development of venous thromboembolism (VTE) would provide a basis for considering individual thromboprophylaxis use and planning treatment studies. The aims of this study were (1) to investigate the predictive value of genetic and environmental risk factors, levels of coagulation factors, and other biomarkers for the occurrence of VTE after cast immobilization of the lower extremity and (2) to develop a clinical prediction tool for the prediction of VTE in plaster cast patients. Methods and Findings We used data from a large population-based case–control study (MEGA study, 4,446 cases with VTE, 6,118 controls without) designed to identify risk factors for a first VTE. Cases were recruited from six anticoagulation clinics in the Netherlands between 1999 and 2004; controls were their partners or individuals identified via random digit dialing. Identification of predictor variables to be included in the model was based on reported associations in the literature or on a relative risk (odds ratio) > 1.2 and p ≤ 0.25 in the univariate analysis of all participants. Using multivariate logistic regression, a full prediction model was created. In addition to the full model (all variables), a restricted model (minimum number of predictors with a maximum predictive value) and a clinical model (environmental risk factors only, no blood draw or assays required) were created. To determine the discriminatory power in patients with cast immobilization (n = 230), the area under the curve (AUC) was calculated by means of a receiver operating characteristic. Validation was performed in two other case–control studies of the etiology of VTE: (1) the THE-VTE study, a two-center, population-based case–control study (conducted in Leiden, the Netherlands, and Cambridge, United Kingdom

  6. Venous Thrombosis Risk after Cast Immobilization of the Lower Extremity: Derivation and Validation of a Clinical Prediction Score, L-TRiP(cast, in Three Population-Based Case-Control Studies.

    Directory of Open Access Journals (Sweden)

    Banne Nemeth

    2015-11-01

    Full Text Available Guidelines and clinical practice vary considerably with respect to thrombosis prophylaxis during plaster cast immobilization of the lower extremity. Identifying patients at high risk for the development of venous thromboembolism (VTE would provide a basis for considering individual thromboprophylaxis use and planning treatment studies. The aims of this study were (1 to investigate the predictive value of genetic and environmental risk factors, levels of coagulation factors, and other biomarkers for the occurrence of VTE after cast immobilization of the lower extremity and (2 to develop a clinical prediction tool for the prediction of VTE in plaster cast patients.We used data from a large population-based case-control study (MEGA study, 4,446 cases with VTE, 6,118 controls without designed to identify risk factors for a first VTE. Cases were recruited from six anticoagulation clinics in the Netherlands between 1999 and 2004; controls were their partners or individuals identified via random digit dialing. Identification of predictor variables to be included in the model was based on reported associations in the literature or on a relative risk (odds ratio > 1.2 and p ≤ 0.25 in the univariate analysis of all participants. Using multivariate logistic regression, a full prediction model was created. In addition to the full model (all variables, a restricted model (minimum number of predictors with a maximum predictive value and a clinical model (environmental risk factors only, no blood draw or assays required were created. To determine the discriminatory power in patients with cast immobilization (n = 230, the area under the curve (AUC was calculated by means of a receiver operating characteristic. Validation was performed in two other case-control studies of the etiology of VTE: (1 the THE-VTE study, a two-center, population-based case-control study (conducted in Leiden, the Netherlands, and Cambridge, United Kingdom with 784 cases and 523

  7. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    OpenAIRE

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface ...

  8. Fabrication of wrist-like SMA-based actuator by double smart soft composite casting

    Science.gov (United States)

    Rodrigue, Hugo; Wei, Wang; Bhandari, Binayak; Ahn, Sung-Hoon

    2015-12-01

    A new manufacturing method for smart soft composite (SSC) actuators that consists of double casting a SSC actuator to produce an actuator with non-linear shape memory alloy (SMA) wire positioning is proposed. This method is used to manufacture a tube-shaped SSC actuator in which the SMA wires follow the curvature of the tube and is capable of pure-twisting deformations while sustaining a cantilever load. The concept is tested by measuring the maximum twisting angle and a simple control method is proposed to control the twisting angle of the actuator. Then, a soft robotic wrist with a length of 18 cm is built, its load-carrying capability is tested by measuring the cantilever force required for deforming the actuator, and its load-carrying capability during actuation is tested by loading one end with different objects and actuating the actuator. This wrist actuator shows good repeatability, is capable of twisting deformations up to 25° while holding objects weighing 100 g, and can sustain loads above 2 N without undergoing buckling.

  9. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  10. Current research progress in grain refinement of cast magnesium alloys: A review article

    International Nuclear Information System (INIS)

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants

  11. Casting traceability with direct part marking using reconfigurable pin-type tooling based on paraffin–graphite actuators

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Lenau, Torben Anker

    2012-01-01

    simulated processing conditions. The marker geometry limitations have been tested using static symbol patterns, both for sand embossing and actual casting marking. The marked castings have successfully been identified with decoding software. The study shows that the function of each element...

  12. High Temperature Alkaline Electrolysis Cells with Metal Foam Based Gas Diffusion Electrodes

    DEFF Research Database (Denmark)

    Chatzichristodoulou, Christodoulos; Allebrod, Frank; Mogensen, Mogens Bjerg

    2016-01-01

    in the metal foam based gas diffusion electrodes. A novel cell production method, based on tape casting and hot pressing, was developed which allows to increase the cell size from lab scale (1 cm2) to areas of 25 cm2 or larger. The thickness of the electrolyte matrix could be adjusted to only 200 μm, achieving...... a serial resistance and total area specific resistance of only 60 mΩ cm2 and 150 mΩ cm2, respectively, at 200°C and 20 bar, yielding a record high current density of 3.75 A cm-2 at a cell voltage of 1.75 V. Encouraging long-term stability was obtained over 400 h of continuous electrolysis. This novel cell...

  13. Deformation behavior of Fe-based bulk metallic glass during nanoindentation

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fe-based bulk metallic glasses (BMGs) normally exhibit super high strength but significant brittleness at ambient temperature. Therefore,it is difficult to investigate the plastic deformation behavior and mechanism in these alloys through conven-tional tensile and compressive tests due to lack of distinct macroscopic plastic strain. In this work,the deformation behavior of Fe52Cr15Mo9Er3C15B6 BMG was in-vestigated through instrumented nanoindentation and uniaxial compressive tests. The results show that serrated flow,the typical plastic deformation feature of BMGs,could not be found in as-cast and partially crystallized samples during nanoinden-tation. In addition,the deformation behavior and mechanical properties of the alloy are insensitive to the applied loading rate. The mechanism for the appearance of the peculiar deformation behavior in the Fe-based BMG is discussed in terms of the temporal and spatial characteristics of shear banding during nanoindentation.

  14. Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.

    Science.gov (United States)

    Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.Evans, M.V., Sawyer, M.E., Isaacs, K.K, and Wambaugh, J.With the development of efficient high-throughput (HT) in ...

  15. Novel titanium particles reinforced Zr-based bulk metallic glass composites prepared by infiltration casting

    Institute of Scientific and Technical Information of China (English)

    Cuimei Zhang; Xidong Hui; Meiling Wang; Guoliang Chen

    2008-01-01

    A novel Ti/Zr41.2Ti13.8Cu12.5Ni10.0Be22.5 composite was successfully prepared by infiltrating the melt into sintered Ti preform. It shows that the introduction of Ti particles into the composite results in an increase in elastic strain to 3% and an enhancement of the strength up to 2.1 GPa. High specific strength has been obtained because of the decrease in density of the composite. It is suggested that an improvement in the mechanical properties of the composite may be attributed to the generation of multiple shear bands and some deformation in the Ti particles.

  16. Progress in base-metal water oxidation catalysis.

    Science.gov (United States)

    Parent, Alexander Rene; Sakai, Ken

    2014-08-01

    This minireview provides a brief overview of the progress that has been made in developing homogeneous water oxidation catalysts based on base metals (manganese, iron, cobalt, nickel, and copper) from the 1990s to mid-2014. The impact of each contribution is analyzed, and opportunities for further improvement are noted. In addition, the relative stabilities of the base-metal catalysts that have been reported are compared to illustrate the importance of developing more robust catalytic systems by using these metals. This manuscript is intended to provide a firm foundation for researchers entering the field of water oxidation based on base metals and a useful reference for those currently involved in the field.

  17. An optimization of injecting system in die casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    After many years of development, die casting technology of metallic materials has been matured. In this paper,the lower-support and its injecting system were created with commercial software. And then the simulation software FLOW3D was applied to study the flow behavior of the melt during injection filling process. Both temperature field and defect distribution were simulated. Based on these results, the better injecting system with two additional overflows was adopted.

  18. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu

    2006-01-01

    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  19. A Heteroepitaxial Perovskite Metal-Base Transistor

    Energy Technology Data Exchange (ETDEWEB)

    Yajima, T.; Hikita, Y.; /Tokyo U.; Hwang, H.Y.; /Tokyo U. /JST, PRESTO /SLAC

    2011-08-11

    'More than Moore' captures a concept for overcoming limitations in silicon electronics by incorporating new functionalities in the constituent materials. Perovskite oxides are candidates because of their vast array of physical properties in a common structure. They also enable new electronic devices based on strongly-correlated electrons. The field effect transistor and its derivatives have been the principal oxide devices investigated thus far, but another option is available in a different geometry: if the current is perpendicular to the interface, the strong internal electric fields generated at back-to-back heterojunctions can be used for oxide electronics, analogous to bipolar transistors. Here we demonstrate a perovskite heteroepitaxial metal-base transistor operating at room temperature, enabled by interface dipole engineering. Analysis of many devices quantifies the evolution from hot-electron to permeable-base behaviour. This device provides a platform for incorporating the exotic ground states of perovskite oxides, as well as novel electronic phases at their interfaces.

  20. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    OpenAIRE

    Xu, Daming; LI, XIN; Geving AN

    2004-01-01

    Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force fi...

  1. Computer-based sensing and visualizing of metal transfer mode in gas metal arc welding

    Institute of Scientific and Technical Information of China (English)

    Chen Maoai; Wu Chuansong; Lü Yunfei

    2008-01-01

    Using Xenon lamp lights to overcome the strong interference from the welding arc, a computer-based system is developed to sense and visualize the metal transfer in GMAW. This system combines through-the-arc sensing of the welding current and arc voltage with high speed imaging of the metal transfer. It can simultaneously display the metal transfer processes and waveforms of electrical welding parameters in real-time The metal transfer videos and waveforms of electrical welding parameters can be recorded. Metal transfers under various welding conditions have been investigated with the system developed.

  2. Steel-Making and Continuous/Ingot Casting Scheduling of Mixed Charging Plan Based on Batch Splitting Policy

    Institute of Scientific and Technical Information of China (English)

    LIU Wei; SUN Liang-liang

    2012-01-01

    For steel-making and continuous/ingot casting are the key processes of modern iron and steel enterprises, this paper proposes a batch splitting schedule policy to solve continuous and ingot casting schedule of mixed whole/ half charging plan for steel making. First establish the model of continuous and ingot casting schedule of mixed whole/half charging plan according to the complex constraints. Then solve this model by heuristic algorithm. Finally use actual data to prove the proposed algorithmrs validity and analyze the application result in steel plant.

  3. Optimization design of a gating system for sand casting aluminium A356 using a Taguchi method and multi-objective culture-based QPSO algorithm

    Directory of Open Access Journals (Sweden)

    Wen-Jong Chen

    2016-04-01

    Full Text Available This article combined Taguchi method and analysis of variance with the culture-based quantum-behaved particle swarm optimization to determine the optimal models of gating system for aluminium (Al A356 sand casting part. First, the Taguchi method and analysis of variance were, respectively, applied to establish an L27(38 orthogonal array and determine significant process parameters, including riser diameter, pouring temperature, pouring speed, riser position and gating diameter. Subsequently, a response surface methodology was used to construct a second-order regression model, including filling time, solidification time and oxide ratio. Finally, the culture-based quantum-behaved particle swarm optimization was used to determine the multi-objective Pareto optimal solutions and identify corresponding process conditions. The results showed that the proposed method, compared with initial casting model, enabled reducing the filling time, solidification time and oxide ratio by 68.14%, 50.56% and 20.20%, respectively. A confirmation experiment was verified to be able to effectively reduce the defect of casting and improve the casting quality.

  4. The effect of grain refinement on the room-temperature ductility of as-cast Fe{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Andleigh, V.K.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Fe{sub 3}Al-based alloys exhibit poor room-temperature ductility in the as-cast condition. In this study, the effect of grain refinement of the as-cast alloy on room-temperature ductility was investigated. Small melts of Fe-28 at. % Al-5 at. % Cr were inoculated with various alloying additions and cast into a 50- x 30- x 30-mm graphite mold. The resulting ingots were examined metallographically for evidence of grain refinement, and three-point bend tests were conducted on samples to assess the effect on room-temperature ductility. Ductility was assumed to correlate with the strain corresponding to the maximum stress obtained in the bend test. The results showed that titanium was extremely effective in grain refinement, although it severely embrittled the alloy in contents exceeding 1%. Boron additions strengthened the alloy significantly, while carbon additions reduced both the strength and ductility. The best ductility was found in an alloy containing titanium, boron, and carbon. In order to verify the results of the grain refinement study, vacuum-induction melts of selected compositions were prepared and cast into a larger 25- x 150- x 100-mm graphite mold. Tensile specimens were machined from the ingots, and specimens were tested at room temperature. The results of the tensile tests agreed with the results of the grain refinement study; in addition, the addition of molybdenum was found to significantly increase room-temperature tensile ductility over that of the base alloy.

  5. Reconstructed image of human heart for total artificial heart implantation, based on MR image and cast silicone model of heart

    International Nuclear Information System (INIS)

    Based on transverse (TRN) and LV long axis (LAX) MR images of two cadaver hearts, three-dimensional (3-D) computer models of the connecting interface between remaining heart and total artificial heart, i.e., mitral and tricuspid valvular annuli (MVA and TVA), ascending aorta (Ao) and pulmonary artery (PA), were reconstructed to compare the shape and the size of MVA and those of TVA, the distance between the center of MVA and TVA (DG), the angle between the plane of MVA and that of TVA (RT), and the angles of Ao and PA, respectively, to the plane of MVA (RA, RP), with those obtained in cast silicone models. It was found that based on LAX rather than TRN MR image, MVA and TVA might be more precisely reconstructed. The data obtained in 3-D images of MVA, TVA, Ao and PA based on silicone models of 32 hearts were as follows: DG (cm): 4.17±0.43, RT (degrees): 22.1±11.3, RA (degrees): 54.9±15.3, RP (degrees): 30.8±17.1. (author)

  6. Cast bulk glassy alloys:fabrication,alloy development and properties

    Institute of Scientific and Technical Information of China (English)

    Qingsheng Zhang; Chunling Qin; Akihisa Inoue

    2010-01-01

    Metallic glasses represent an interesting group of materials as they possess outstanding physical, chemical and mechanical properties compared to their crystalline counterparts. Currently, with well designed compositions it is possible to cast liquid alloys into the glassy state at low critical cooling rates from 100 K·s-1 to 1 K·s-1 and in large critical sample sizes up to several centimeters, which significantly enhances the promise for possible applications as advanced engineering materials. This paper reviews the development of(ZrCu)-based bulk metallic glasses with large sizes by copper mold casting and their unique properties. Additionally, the ex-situ and in-situ second phases reinforced BMG composites with large plasticity are also presented.

  7. Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots

    DEFF Research Database (Denmark)

    Rad, M. Torabi; Kotas, Petr; Beckermann, C.

    2013-01-01

    A Rayleigh number-based criterion is developed for predicting the formation of A-segregates in steel castings and ingots. The criterion is calibrated using available experimental data for ingots involving 27 different steel compositions. The critical Rayleigh number above which A-segregates can...... be expected to form is found to be 17 ± 8. The primary source of uncertainty in this critical value is the dendrite arm spacing. The Rayleigh number criterion of the current study is implemented in a casting simulation code and used to predict A-segregates in three case studies involving steel sand castings......, the primary reason for this over-prediction is persumed to be the presence of a central zone of equiaxed grains in the casting sections. A-segregates do not form when the grain structure is equiaxed. © The Minerals, Metals & Materials Society and ASM International 2013...

  8. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  9. Mechanical Testing of Iron based Bulk Metallic Glasses and Their Suitability for Force Sensors

    Directory of Open Access Journals (Sweden)

    Erenc-Sędziak T.

    2013-01-01

    Full Text Available Thermal, mechanical and magnetic properties of (Fe-Co-(Zr/Si-Nb-B alloys in the form of rapidly quenched rods of 1.2 mm in diameter were studied. The as-cast alloys with Zr were crystalline, and the alloys with Si were amorphous. Microhardness measured at 50 g load is from 500 to 2000 HV (the less cobalt, the higher, and the compressive strength reaches nearly 4000 MPa for Si doped alloys and 2000 MPa for Zr doped ones. This substantial difference may be attributed to partial crystallinity of the latter alloys. The magnetic hysteresis loops of fully amorphous rods measured under compression, exhibited a clear dependence of permeability vs. stress, proving that iron-based bulk metallic glasses may be promising materials for magnetoelastic force sensors.

  10. Clean ferrous casting technology research. Final technical report, September 29, 1993--December 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Piwonka, T.S. [ed.

    1996-01-01

    This report details results of a 30-month program to develop methods of making clean ferrous castings, i.e., castings free of inclusions and surface defects. The program was divided into 3 tasks: techniques for producing clean steel castings, electromagnetic removal of inclusions from ferrous melts, and study of causes of metal penetration in sand molds in cast iron.

  11. The Fabrication and Characterisation of Low-k Cordierite-Based Glas s-Ceramics by Tape Casting

    Institute of Scientific and Technical Information of China (English)

    José; M; F; Ferreira

    2002-01-01

    Cordierite is a promising low-k material in mi cr oelectronic and packaging industries. When it is co-fired with the metal for re alising the multilayer circuits, temperature should be low enough to prevent the melting and/or oxidising of the metal. However, this temperature is usually too low to sinter cordierite. Low melting point glass, therefore, is added to the s toichiometric cordierite to lower the sintering temperature through a liquid-si ntering process. In this research work, cordierite-based g...

  12. Special thermite cast irons

    OpenAIRE

    Yu. Zhiguts; I. Kurytnik

    2008-01-01

    The given paper deals with the problems of the synthesis of cast iron by metallothermy synthesis. On the basis of investigated method of calculations structures of charges have been arranged and cast iron has been synthesized further. Peculiarities metallothermic smelting were found, mechanical properties and structure of received cast iron were investigated and different technologies for cast iron receiving were worked out.

  13. Fe-based bulk metallic glasses used for magnetic shielding

    Science.gov (United States)

    Şerban, Va; Codrean, C.; Uţu, D.; Ercuţa, A.

    2009-01-01

    The casting in complex shapes (tubullar) and the main magnetic properties of bulk metallic glasses (BMG) alloys from the ferromagnetic Fe-Cr-Ni-Ga-P-Si-C system, with a small adittion of Ni (3%) were studied. Samples as rods and sockets having the thickness up to 1 mm were obtained from master alloys by melt injection by low cooling rates into a Cu mold and annealed in order to ensure adequate magnetic requirements. The structure was examined by X-ray diffraction (XRD) and the basic magnetic properties (coercivity, magnetic remanence, initial susceptibility, etc.) were determined by conventional low frequency induction method. The experimental investigations on producing of BMG ferromagnetic alloys with 3% Ni show the possibility to obtain magnetic shields of complex shape with satisfactory magnetic properties. The presence of Ni does not affect the glass forming ability, but reduce the shielding capacity.

  14. Crystallization Kinetics of Misch Metal Based Bulk Metallic Glasses

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The crystallization kinetics of Mm55Al25Cu10Ni5Co5 bulk metallic glass (BMG) was investigated by means of differential scanning calorimetry (DSC) in the mode of continuous heating or isothermal annealing. It was found that the apparent activation energy Eg, Ex and Ep of the BMG calculated by Kissinger's method were 189.58, 170.68 and 170.41 kJ·mol-1, respectively, which was bigger than those of La55Al25Cu10Ni5Co5 BMG indicating that thermal stability of the former was higher than that of the latter. The local activation energy obtained using Ozawa equation decreased as crystallization proceeded except for the initial stage. The Avrami exponents were calculated to be in the range of 3.26~5.23 for different crystallization stages and isothermal temperatures. This implied that crystallization of Mm55Al25Cu10Ni5Co5 BMG was governed by diffusion-controlled three-dimensional growth with either reduced or increased nucleation rate, depending on isothermal temperature. Inconsistency of thermal stability with glass-forming ability for Mm(La)-Al-Cu-Ni-Co BMGs was discussed.

  15. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, G.; Sikka, V.K.; Pankiw, R.I.

    2006-04-15

    The goal of this program was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and upper use temperature by 86 to 140 F (30 to 60 C). Meeting this goal is expected to result in energy savings of 38 trillion Btu/year by 2020 and energy cost savings of $185 million/year. The higher strength H-Series of cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat-treating industry. The project was led by Duraloy Technologies, Inc. with research participation by the Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies. Energy Industries of Ohio (EIO) was also a partner in this project. Each team partner had well-defined roles. Duraloy Technologies led the team by identifying the base alloys that were to be improved from this research. Duraloy Technologies also provided an extensive creep data base on current alloys, provided creep-tested specimens of certain commercial alloys, and carried out centrifugal casting and component fabrication of newly designed alloys. Nucor Steel was the first partner company that installed the radiant burner tube assembly in their heat-treating furnace. Other steel companies participated in project review meetings and are currently working with Duraloy Technologies to obtain components of the new alloys. EIO is promoting the enhanced performance of the newly designed alloys to Ohio-based companies. The Timken Company is one of the Ohio companies being promoted by EIO. The project management and coordination plan is shown in Fig. 1.1. A related project at University of Texas-Arlington (UT-A) is described in Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired

  16. Metal-based impurities in graphenes: application for electroanalysis.

    Science.gov (United States)

    Chee, Sze Yin; Pumera, Martin

    2012-05-01

    We show here that metallic impurities presented in graphenes prepared from graphite can be usefully employed for electroanalysis. We demonstrate that cumene hydroperoxide electrochemical reduction on graphene containing iron-based impurities provides significantly larger voltammetric currents than the same experiment using iron oxide nanoparticles. This opens doors for turning metallic impurities into potentially useful components of graphene based electrochemical systems.

  17. A simple calibration approach based on film-casting for confocal Raman microscopy to support the development of a hot-melt extrusion process.

    Science.gov (United States)

    Netchacovitch, L; Thiry, J; De Bleye, C; Dumont, E; Dispas, A; Hubert, C; Krier, F; Sacré, P-Y; Evrard, B; Hubert, Ph; Ziemons, E

    2016-07-01

    When developing a new formulation, the development, calibration and validation steps of analytical methods based on vibrational spectroscopy are time-consuming. For each new formulation, real samples must be produced and a "reference method" must be used in order to determine the Active Pharmaceutical Ingredient (API) content of each sample. To circumvent this issue, the paper presents a simple approach based on the film-casting technique used as a calibration tool in the framework of hot-melt extrusion process. Confocal Raman microscopic method was successfully validated for the determination of itraconazole content in film-casting samples. Then, hot-melt extrusion was carried out to produce real samples in order to confront the results obtained with confocal Raman microscopy and Ultra High Performance Liquid Chromatography (UHPLC). The agreement between both methods was demonstrated using a comparison study based on the Bland and Altman's plot. PMID:27154691

  18. Formation Reason and Countermeasures of Non-Metal Inclusions of Cast Irons%铸铁非金属夹杂物的形成原因与应对措施

    Institute of Scientific and Technical Information of China (English)

    张文和; 王峰; 赵鲁生

    2011-01-01

    The composition and source of slag of cast irons melted in cupola and medium frequency furnace was introduced. The measures to reduce non-metal inclusions in cast irons were proposed as follows: ( 1 )improving metallurgical quality of the cast irons; (2 )improving the morphology and distribution of the nonmetal inclusions. The formation reason of the secondary slag was described. It's considered that, by adopting proper measures and iron melt treating technique, the secondary oxidation of the iron melt and its harmful effect can be reduced.%介绍了冲天炉和中频炉熔炼铸铁的炉渣成分及来源,提出减少铸铁内部非金属夹杂物的措施:(1)提高铸铁的冶金质量;(2)改善铸铁中非金属夹杂物的形态及分布.描述了铁液二次渣的形成原因,认为采取适宜的措施及铁液处理技术,可以减轻铁液二次氧化及其不利影响.

  19. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  20. Reconstruction and Quantitative Characterization of Multiphase, Multiscale Three-Dimensional Microstructure of a Cast Al-Si Base Alloy

    Science.gov (United States)

    Singh, H.; Gokhale, A. M.; Mao, Y.; Tewari, A.; Sachdev, A. K.

    2009-12-01

    The serial sectioning technique is well known for the reconstruction of three-dimensional (3D) microstructures of opaque materials. In recent years, techniques also have been developed for the reconstruction of high-fidelity, large-volume segments of 3D microstructures that use montage serial sections and robot-assisted automated acquisitions of montage serial sections. This article reports the reconstruction of the multiphase, multiscale 3D microstructure of a permanent mold cast unmodified Al-12 wt pct Si-1 wt pct Ni base alloy that contains eutectic Si platelets, coarse primary polyhedral Si particles, Fe-rich script intermetallic particles, and pores. These constituents are segmented, reconstructed, rendered, and characterized in three dimensions. The estimated 3D microstrucutral attributes include the distribution of eutectic platelet thickness; the mean volume, mean surface area, and mean thickness of the eutectic Si platelets; the mean volume and the mean surface area of the polyhedral primary Si particles; and the mean number of faces, edges, and corners on the polyhedral primary Si particles.

  1. Modeling of ultrasonic propagation in heavy-walled centrifugally cast austenitic stainless steel based on EBSD analysis.

    Science.gov (United States)

    Chen, Yao; Luo, Zhongbing; Zhou, Quan; Zou, Longjiang; Lin, Li

    2015-05-01

    The ultrasonic inspection of heavy-walled centrifugally cast austenitic stainless steel (CCASS) is challenging due to the complex metallurgical structure. Numerical modeling could provide quantitative information on ultrasonic propagation and plays an important role in developing advanced and reliable ultrasonic inspection techniques. But the fundamental obstacle is the accurate description of the complex metallurgical structure. To overcome this difficulty, a crystal orientation map of a CCASS specimen in the 96 mm × 12 mm radial-axial cross section was acquired based on the electron backscattered diffraction (EBSD) technique and it was used to describe the coarse-grained structure and grain orientation. A model of ultrasonic propagation for CCASS was built according to the EBSD map. The ultrasonic responses of the CCASS sample were also tested. Some experimental phenomena such as structural noise and signal distortion were reproduced. The simulated results showed a good consistence with the experiments. The modeling method is expected to be effective for the precise interpretation of ultrasonic propagation in the polycrystalline structures of CCASS. PMID:25670411

  2. Discrepancy measurements of copings prepared by three casting methods and two different alloys, on ITI implants

    Directory of Open Access Journals (Sweden)

    Siadat H.

    2008-04-01

    Full Text Available Background and Aim: An important criterion for success assessment of implant-supported prostheses is marginal fit. Vertical and horizontal discrepancy can result in loosening of the prosthetic screw, crestal bone resorption, peri-implantitis and loss of osseointegration. Despite careful attention to waxing, investing, and casting, marginal discrepancies are inevitable. The aim of this study was to evaluate the marginal gap and overhang in three casting methods with two different alloys in ITI implants.Materials and Methods: In this experimental in vitro study 48 analog abutments were randomly divided into six groups as follows: 1 burn out cap + BegoStar, 2 impression cap + BegoStar, 3 conventional wax up + BegoStar, 4 burn out cap + Verabond2, 5 impression cap + Verabond2, 6 conventional wax up + Verabond2. Waxing was done in 0.7 mm thickness verified by a digital gauge and a putty index was made for all groups. Reamer was used for correction of the finish line after casting in all groups. Castings were seated on analog abutments and embedded in acrylic resin. Specimens were sectioned by isomet instrument and polished and cleaned by ultrasonic cleaner for 10 min. The marginal gap and overextended margins of castings were examined under a  Scanning Electron Microscope (SEM (X200. The mean gap and margin overextension were calculated for each group. Data were analyzed by multivariate analysis and Bonferroni post-hoc test with p<0.05 as the level of significance.Results: No significant difference in gap size was observed among the three casting methods with two alloys (P=0.056. The marginal gap was not different in the studied casting methods (P=0.092. Gold alloy crowns showed lower marginal gaps compared to base metal alloy crowns (P<0.001. No significant difference in overhang size was observed among casting methods with two alloys (P=0.093. Base metal alloy crowns showed less overhang compared to gold alloy crowns (P<0.001. There was a

  3. Plume Tracer: Interactive Mapping of Atmospheric Plumes via GPU-based Volumetric Ray Casting Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Real-time quantification of volcanic gaseous and particulate releases from analysis of satellite-based Thermal Infrared (TIR) spectral imagery data Real-time...

  4. Laser -Based Joining of Metallic and Non-metallic Materials

    Science.gov (United States)

    Padmanabham, G.; Shanmugarajan, B.

    Laser as a high intensity heat source can be effectively used for joining of materials by fusion welding and brazing in autogenous or in hybrid modes. In autogenous mode, welding is done in conduction , deep penetration , and keyhole mode. However, due to inherently high energy density available from a laser source, autogenous keyhole welding is the most popular laser welding mode. But, it has certain limitations like need for extremely good joint fit-up, formation of very hard welds in steel , keyhole instability, loss of alloying elements, etc. To overcome these limitations, innovative variants such as laser-arc hybrid welding , induction-assisted welding , dual beam welding , etc., have been developed. Using laser heat, brazing can be performed by melting a filler to fill the joints, without melting the base materials. Accomplishing laser-based joining as mentioned above requires appropriate choice of laser source, beam delivery system, processing head with appropriate optics and accessories. Basic principles of various laser-based joining processes, laser system technology, process parameters, metallurgical effects on different base materials, joint performance, and applications are explained in this chapter.

  5. THE SEPARATION OF BASE METALS FROM PLATINUM METALS BY ION EXCHANGE

    Institute of Scientific and Technical Information of China (English)

    JIANGLingen; HUANGYan

    1992-01-01

    In this paper the separation of base metals Fe,Co,Ni and Cu from the platinum metals on a cation exchanger column was studies.The convenient separation conditions are 0.5mol·dm-3 NaCl,pH=2. The recovery efficiency of Rh is 98%.

  6. Microfluidic platforms for gallium-based liquid metal alloy

    Science.gov (United States)

    Kim, Daeyoung

    As an alternative to toxic mercury, non-toxic gallium-based liquid metal alloy has been gaining popularity due to its higher thermal and electrical conductivities, and low toxicity along with liquid property. However, it is difficult to handle as the alloy becomes readily oxidized in atmospheric air environment. This instant oxidation causes the gallium-based liquid metal alloy to wet almost any solid surface. Therefore, it has been primarily limited to applications which rely only on its deformability, not on its mobility. In this research, various approaches to mobilize gallium-based liquid metal alloy were investigated. Multi-scale surface patterned with polydimethylsiloxane (PDMS) micro pillar array showed super-lyophobic property against gallium-based liquid metal alloy by minimizing the contact area between the solid surface and the liquid metal, and it was expanded to a three-dimensional tunnel shaped microfluidic channel. Vertically-aligned carbon nanotube forest leads to another promising super-lyophobic surface due to its hierarchical micro/nano scale combined structures and chemical inertness. When the carbon nanotubes were transferred onto flexible PDMS by imprinting, the super-lyophobic property was still maintained even under the mechanical deformation such as stretching and bending. Alternatively, the gallium-based liquid metal can be manipulated by modifying the surface of liquid metal itself. With chemical reaction with HCl 'vapor', the oxidized surface (mainly Ga2O3/Ga2O) of gallium-based liquid metal was converted to GaCl3/InCl 3 resulting in the recovery of non-wetting characteristics. Paper which is intrinsically porous is attractive as a super-lyophobic surface and it was found that hydrochloric acid (HCl) impregnation enhanced the anti-wetting property by the chemical reaction. As another alternative method, by coating the viscoelastic oxidized surface of liquid metal with ferromagnetic materials (CoNiMnP or Fe), it showed non

  7. A space imaging concept based on a 4m structured spun-cast borosilicate monolithic primary mirror

    Science.gov (United States)

    West, S. C.; Bailey, S. H.; Bauman, S.; Cuerden, B.; Granger, Z.; Olbert, B. H.

    2010-07-01

    Lockheed Martin Corporation (LMC) tasked The University of Arizona Steward Observatory (UASO) to conduct an engineering study to examine the feasibility of creating a 4m space telescope based on mature borosilicate technology developed at the UASO for ground-based telescopes. UASO has completed this study and concluded that existing launch vehicles can deliver a 4m monolithic telescope system to a 500 km circular orbit and provide reliable imagery at NIIRS 7-8. An analysis of such an imager based on a lightweight, high-performance, structured 4m primary mirror cast from borosilicate glass is described. The relatively high CTE of this glass is used to advantage by maintaining mirror shape quality with a thermal figuring method. Placed in a 290 K thermal shroud (similar to the Hubble Space Telescope), the orbit averaged figure surface error is 6nm rms when earth-looking. Space-looking optical performance shows that a similar thermal conditioning scheme combined with a 270 K shroud achieves primary mirror distortion of 10 nm rms surface. Analysis shows that a 3-point bipod mount will provide launch survivability with ample margin. The primary mirror naturally maintains its shape at 1g allowing excellent end-to-end pre-launch testing with e.g. the LOTIS 6.5m Collimator. The telescope includes simple systems to measure and correct mirror shape and alignment errors incorporating technologies already proven on the LOTIS Collimator. We have sketched a notional earth-looking 4m telescope concept combined with a wide field TMA concept into a DELTA IV or ATLAS 552 EELV fairing. We have combined an initial analysis of launch and space performance of a special light-weighted honeycomb borosilicate mirror (areal density 95 kg/m2) with public domain information on the existing launch vehicles.

  8. Structure and physical properties of Fe-based metallic glasses with Ni and Co addition

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2011-10-01

    Full Text Available Purpose: The main aim of the paper was investigation of structure and physical properties of Fe-based metallic glasses with Ni and Co addition.Design/methodology/approach: The structure was characterized by X-ray diffraction (XRD method, transmission electron microscope (TEM, scanning electron microscope (SEM. The measurement of physical properties (magnetic and mechanical were made. The magnetic properties contained initial magnetic permeability μi, coercive force Hc and magnetic after-effects ∆μ/μ measurements were determined by the Maxwell-Wien bridge, coercivemeter and with the use of automatic device for measurements magnetic permeability, respectively. Microhardness tests were performed on Vickers microhardness tester.Findings: The XRD and TEM investigations revealed that the studied ribbons were amorphous. The SEM images showed that studied fractures morphology of ribbons is changing from smooth fracture inside with narrow dense veins pattern on surface having contact with the copper roller during casting to fine (shell chevron pattern on surface freely solidified. The changing of chosen soft magnetic and mechanical properties obtained for samples with different thickness is a result of the non-homogenous amorphous structure of tested metallic glasses.Practical implications: The successful preparation of the Fe-based metallic glasses with Ni and Co addition from industrial raw materials will benefit cost-effective development of functional ferromagnetic materials and may be utilized in construction of magnetic cores such as common mode choke coils and noise filters.Originality/value: In this work, an attempt has been made to prepare the Fe-based metallic glasses more economically by means of replacement of high purity materials with industrial materials (ferroalloys.

  9. Rare Earth Additions in Continuously Cast Steel

    Science.gov (United States)

    Wilson, William G.; Heaslip, L. J.; Sommerville, I. D.

    1985-09-01

    Rare earth (lanthanide metals) addiiions to continuously cast steel are particularly advantageous because of their ability to refine as-cast structures, reduce segregation and increase hot ductility at temperatures just below that of solidification. The complete shape control of sulfides in steels containing Rare Earth Metals (REM), whether continuously cast or ingot cast, is primarily responsible for improvements in ductility related mechanical properties, weldability, fatigue resistance and resistance to hydrogen damage. Complete sulfide shape control can be obtained with REM additions at sulfur levels as high as.020%. The greatest improvements, however, are obtained with REM additions to low sulfur steels. However, to achieve full operational advantages afforded by REM, nozzle blockage problems must be circumvented. Water model studies indicate a possible solution.

  10. Clinical Delivery of Therapeutic Agents Based on Metals

    OpenAIRE

    Fox, John

    1997-01-01

    Metals have been used in clinical practice for hundreds of years and for a variety of indications. Although potent agents whose activity may be adapted by manipulation of their chemistry and that of associated ligands, their use has been limited by toxic effects. There is now a burgeoning series of delivery technologies available which may be adapted to the administration of metal based drugs. Together with greater understanding of metal chemistry and their mechanisms of action in disease pro...

  11. Carcass and physical meat characteristics of thin tail sheep (TTS based on calpastatin gene (CAST (Locus intron 5 – exon 6 genotypes variation

    Directory of Open Access Journals (Sweden)

    Muhammad Ihsan Andi Dagong

    2012-03-01

    Full Text Available The quality of sheep carcass is mostly determined by the total lean meat production, meat distribution on the carcass and the quality of meat. Calpastatin gene (CAST is known to have an association with carcass and meat quality traits. The objective of this research was to identify the association between CAST polymorphisms and carcass characteristics in Thin Tail Sheep (TTS. Thirty three heads of sheep representing three genotypes of CAST (CAST-11, CAST-12 and CAST-22 were identified for carcass and meat characterisation. There was no significant difference between CAST polymorphisms with meat tenderness, pH, water holding capacity and cooking loss, neither with carcass weight and dressing percentage among genotypes. Shoulder proportion of CAST-11 genotype was larger than that of CAST-12 or CAST-22, but the lean meat proportion of CAST-22 genotype in shoulder, rack and loin were higher than those of CAST-11 but not different from CAST-12. The fat percentage of CAST-11 was the highest among the genotypes. CAST-22 genotype has higher lean meat percentage than the CAST-11. Variation in CAST gene could be used as marker assisted selection in sheep for higher lean meat proportion.

  12. Establishment of mathematical moment model in twin casting rolling rolls

    Institute of Scientific and Technical Information of China (English)

    孙斌煜; 苑世剑; 张洪; 杜艳平; 张芳萍

    2002-01-01

    In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.

  13. High Voltage Resistive Divider Based on Cast Microwire in Glass Insulation on 6–24 kV Alternating Current of Commercial Frequency.

    Directory of Open Access Journals (Sweden)

    Juravleov A.

    2008-12-01

    Full Text Available It is presented the analysis and description of the construction of the high voltage resistive divider on the base of cast microwire in glass insulation on 6–24 kV alternating current of commercial frequency. It is presented the procedure of compensation of frequency error during the process of fabrication of divides and results of tests of the sample model of the divider as well.

  14. Clean cast steel technology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  15. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    Science.gov (United States)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  16. Casting and Mechanized Titanium Restorations

    OpenAIRE

    Madrigal, A.; Lopez, I; Suarez, MJ; Salido, MP.

    2002-01-01

    INTRODUCTION: New materials and methods for clinical dentistry are continuously being introduced. There is a growing interest in the use of titanium as a restorative material for several reasons: its relatively low cost, favorable physical properties and biocompatibility. However, titanium is technically more difficult to handle than conventional metal alloys. There are two fabrication methods for titanium restorations: casting and mechanized (a combination of machine duplication and spark er...

  17. Synthesis of Novel Metal Ion Sensors Based on DNA-Metal Interactions

    Institute of Scientific and Technical Information of China (English)

    Akira Ono; Shiqi Cao; Humika Togashi; Yoko Miyake

    2005-01-01

    @@ 1Introduction The interactions of metal ions with nucleic acids, nucleosides, and nucleo-bases have been extensively investigated[1,2]. We have reported that thymine-thymine (T-T) and cytosine-cytosine (C- C) miss base pairs in DNA duplexes highly selectively capture HgⅡ ion and Ag Ⅰ ion, which result in formations of metal-mediated base pairs, T-HgⅡ -T and C-AgⅠ -C, in duplexes[3]. The phenomenon is expected to be useful for a variety of studies such as synthesis of nano-wires containing metal ions, developing metal-ion sensing methods, etc.Here, we report novel oligodeoxyribonucleotide (ODN)-based sensors that detect HgⅡ ions and AgⅠ ions in aqueous solutions.

  18. A survey on the effects of three surface treatment methods on bond strength between base-metal alloys and Ceromer material (Targis

    Directory of Open Access Journals (Sweden)

    Rokni. Sh.

    2004-08-01

    Full Text Available Statement of Problem: Ceramics and resins belong to the earliest tooth restorative materials. Nowadays new generations of these materials have provided a revolution in cosmetic dentistry. Ceramic Optimized polymer (Ceromer is a newly made product that the bond between this material and base metal alloys, which are used widely today, is paid too much attention. Purpose: The aim of this study was to evaluate the bond strength of targis (Ceromer to three types of base metal alloys through three different surface treatment methods. Materials and Methods: In this experimental study, ninety plates of Rexillium III, Silver cast and super cast alloys (3050.4 were prepared and surface treated through three different methods (air oxidation, vaccum oxidation and sandblast. All samples were then veneered with 1.mm thickness of Targis. After thermocycling, three-point bending test was performed by universal testing machine (Instron to evaluate the amount of forces at crack or fracture times in Targis. The type of failure (cohesive or adhesive was also evaluated microscopically. Statistical analyses were made using 2-factor ANOVA and Duncan tests. Results: The type of surface treatment method caused a statistically significant difference in force rate required for crack and fracture in Targis. Sandblasting was found as the best method. The type of alloys, in all three methods, had a significant effect just on crack creation attributing the largest amount of force to Rexillium III. Adhesive type of failure occurred mostly in super-cast alloys through air-oxidation method, and cohesive type was more among silver cast alloys and sandblast method. Conclusion: According to the results of this study, bond strength between Ceromer materials and base metal alloys is significantly great and Rexillium III alloy associated with sandblast technique the best combination.

  19. Saccharide-based Approach to Green Metallic Nanostructure Synthesis

    DEFF Research Database (Denmark)

    Engelbrekt, Christian; Sørensen, Karsten Holm; Jensen, Palle Skovhus;

    A green approach to solution synthesis of metallic nanoparticles has been developed using harmless and bioapplicable chemicals as well as moderate temperatures. Metal precursors are reduced by glucose/buffers and sterically stabilized by starch. The saccharide based procedure is highly diverse pr...

  20. Liquid metal actuation-based reversible frequency tunable monopole antenna

    Science.gov (United States)

    Kim, Daeyoung; Pierce, Richard G.; Henderson, Rashaunda; Doo, Seok Joo; Yoo, Koangki; Lee, Jeong-Bong

    2014-12-01

    We report the fabrication and characterization of a reversible resonant frequency tunable antenna based on liquid metal actuation. The antenna is composed of a coplanar waveguide fed monopole stub printed on a copper-clad substrate, and a tunnel-shaped microfluidic channel linked to the printed metal. The gallium-based liquid metal can be injected and withdrawn from the channel in response to an applied air pressure. The gallium-based liquid metal is treated with hydrochloric acid to eliminate the oxide layer, and associated wetting/sticking problems, that arise from exposure to an ambient air environment. Elimination of the oxide layer allows for reliable actuation and repeatable and reversible tuning. By controlling the liquid metal slug on-demand with air pressure, the liquid metal can be readily controllable to connect/disconnect to the monopole antenna so that the physical length of the antenna reversibly tunes. The corresponding reversible resonant frequency changes from 4.9 GHz to 1.1 GHz. The antenna properties based on the liquid metal actuation were characterized by measuring the reflection coefficient and agreed well with simulation results. Additionally, the corresponding time-lapse images of controlling liquid metal in the channel were studied.

  1. Numerical simulation of complex multi-phase fluid of casting process and its applications

    OpenAIRE

    CHEN Li-liang; LIU Rui-xiang; C. Beckermann

    2006-01-01

    The fluid of casting process is a typical kind of multi-phase flow. Actually, many casting phenomena have close relationship with the multi-phase flow, such as molten metal filling process, air entrapment, slag movement, venting process of die casting, gas escaping of lost foam casting and so on. Obviously, in order to analyze these phenomena accurately, numerical simulation of the multi-phase fluid is necessary. Unfortunately, so far, most of the commercial casting simulation systems do not ...

  2. The influence of cooling rate on the hardness of cast iron with nodular and vermicular graphite

    OpenAIRE

    M.S. Soiński; B. Zatoń; A. Skoczylas; A. Derda

    2008-01-01

    The paper presents hardness changes for cast iron with nodular and vermicular graphite, determined within the separately cast test blocks. Investigation has comprised cast irons with similar ferrite and pearlite fractions in the metal matrix. The hardness measurements have been performed by Brinell method for samples taken both from an edge and from the centre of a Y block (for nodular cast iron) or of a reversed U block (in the case of vermicular cast iron). Investigations have pertained bot...

  3. Homogenity of Die Casting and Returning Material

    Directory of Open Access Journals (Sweden)

    J. Malik

    2012-04-01

    Full Text Available Homogeneity of die castings is influenced by wide range of technological parameters as piston velocity in filling chamber of die casting machine, filling time of mould cavity, temperature of cast alloy, temperature of the mould, temperature of filling chamber, surface pressure on alloy during mould filling, final pressure and others. Based on stated parameters it is clear, that main parameters of die casting are filling time of die mould cavity and velocity of the melt in the ingates. Filling time must ensure the complete filling of the mould cavity before solidification process can negatively influence it. Among technological parameters also belong the returning material, which ratio in charge must be constrained according to requirement on final homogeneity of die castings. With the ratio of returning material influenced are the mechanical properties of castings, inner homogeneity and chemical composition.

  4. Japanese R&D on new cast alloys and materials

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, H.W.

    1996-05-01

    On the basis of observations of the JTEC team, it appears that Japanese universities and research institutes are leading long-term R&D thrusts for development of new materials casting technologies. Significant efforts include amorphous metals, intermetallics, application of MHD in continuous casting of steel, and energy efficient furnace technology. Industrial R&D seems focused more on process improvements than on new product technologies, but significant efforts in new cast materials included cast metal matrix composites, materials substitutions for thinner wall products, and advanced ceramic products for foundry industry applications.

  5. Silicon-based coatings on niobium metal

    Energy Technology Data Exchange (ETDEWEB)

    Stupik, P.D.; Jervis, T.R.; Nastasi, M.; Donovan, M.M.; Barron, A.R. (Harvard Univ., Cambridge, MA (USA). Dept. of Chemistry; Los Alamos National Lab., NM (USA); Harvard Univ., Cambridge, MA (USA). Dept. of Chemistry)

    1989-01-01

    Silicon coatings on niobium substrates were subjected to thermal, ion beam and laser mixing, and the effectiveness of the different methods for the synthesis of graded interfaces was compared. The resulting metal/silicon interfaces were characterized by x-ray photoelectron spectroscopy (XPS), auger electron spectroscopy (AES) and the Rutherford backscattering (RBS). 6 refs., 4 figs.

  6. Silicon-based coatings on niobium metal

    International Nuclear Information System (INIS)

    Silicon coatings on niobium substrates were subjected to thermal, ion beams and laser mixing, and the effectiveness of the different methods for the synthesis of graded interfaces was compared. The resulting metal/silicon interfaces are characterized by X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES) and Rutherford backscattering (RBS)

  7. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  8. Tribological characterisation of Zr-based bulk metallic glass in simulated physiological media

    Science.gov (United States)

    Chen, Q.; Chan, K. C.; Liu, L.

    2011-10-01

    Due to their excellent wear resistant properties and high strength, as well as a low Young's modulus, Zr-based bulk metallic glasses (BMGs) are potentially suitable biomaterials for low-friction arthroplasty. The wear characteristics of the Zr60.14Cu22.31Fe4.85Al9.7Ag3 bulk amorphous alloy against ultra-high-molecular-weight polyethylene (UHMWPE) compared to a CoCrMo/UHMWPE combination were investigated in two different wear screening test devices, reciprocating and unidirectional. Hank's solution and sterile calf bovine serum were selected as the lubricant fluid media. It was found that different fluid media had insignificant effect on polyethylene wear against BMG counterfaces. The wear behaviour obtained on both test devices demonstrated that Zr-based BMG achieved UHMWPE counterface wear rates superior to conventional cast CoCrMo alloy, where the wear rate of UHMWPE is decreased by over 20 times. The tribological performance of these joints is superior to that of conventional metal-on-polymer designs. Contact angle measurements suggested that the advantage of BMG over a CoCrMo alloy counterface is attributed to its highly hydrophilic surfaces.

  9. Surface composites fabricated by vacuum infiltration casting technique

    Institute of Scientific and Technical Information of China (English)

    Guirong Yang; Yuan Hao; Wenming Song; Jinjun Lü; Ying Ma

    2005-01-01

    Alumina (Al2O3) particles reinforced copper matrix surface composites were fabricated on the bronze substrate using the vacuum infiltration casting technique. Three cases were obtained in the vacuum infiltration casting technique: no infiltration, partial infiltration and full infiltration (the thickness of preforms do not exceed 3.5 mm). The reason of no infiltration is that the vacuum degree is not enough so that the force acting on the liquid metal is lower than the resistance due to the surface tension. Partial infiltration is because of somewhat lower vacuum degree and pouring temperature. Full desired infiltration is on account of suitable infiltration casting conditions, such as vacuum degree, pouring temperature, grain size and preheating temperature of the preform. The most important factor of affecting formation of surface composites is the vacuum degree, then pouring temperature and particle size.The infiltration mechanism was discussed on the bases of different processing conditions. The surface composite up to 3.5 mm in thickness with uniformly distributed Al2O3 particles could be fabricated via the vacuum infiltration casting technique.

  10. Plastic casting resin poisoning

    Science.gov (United States)

    Epoxy poisoning; Resin poisoning ... Epoxy and resin can be poisonous if they are swallowed or their fumes are breathed in. ... Plastic casting resins are found in various plastic casting resin products.

  11. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  12. Simulation of mechanical properties of forged and casted steel 42CrMo4 specimen

    Directory of Open Access Journals (Sweden)

    B. Smoljan

    2010-12-01

    Full Text Available Purpose: In this paper, the prediction of working stress of quenched and tempered shaft has been done. Prediction was done for two different manufacture processes. In the first manufacture process the shaft was made of steel and in second one the shaft was made of cast steel. The working stress was characterized by yield strength and impact toughness. The method of computer simulation of working stress was applied in workpiece of complex form.Design/methodology/approach: Hardness distribution of quenched and tempered workpiece of complex form was predicted by computer simulation of quenching using a finite volume method. Hardness of quenched and tempered steel can be expressed as function of maximal hardness of actual steel, hardness of steel with 50% of martensite in microstructure, according to the time and temperature of tempering. The algorithm of estimation of yield strength and impact energy was based on hardness, HV. Starting point in studying of the mechanical properties of steel castings can be the fact that the mechanical properties of steel castings are derived from the mechanical properties of ordinary steel metal matrix reduced by the influence of the typical as-cast structure, i.e. casting defects on those properties. Hardness and yield strength will be unaffected by most defects. The only effect will be that due to the reduction in area. Coarse as-cast microstructure of cast steel lowers ductility and toughness. Impact energy of quenched and tempered cast steel was predicted based on pouring temperature, temperature of mould during the pouring and fact that steel castings are not subjected to different metallurgical and mechanical processes of microstructure improvement in so far as wrought steels.Findings: It can be concluded that working stress of quenched and tempered shaft can be successfully predicted by proposed method.Practical implications: Estimation of hardness distribution can be based on time, relevant for structure

  13. Metallicity calibration for solar type stars based on red spectra

    Institute of Scientific and Technical Information of China (English)

    Jing-Kun Zhao; Gang Zhao; Yu-Qin Chen; A-Li Luo

    2011-01-01

    Based on a high resolution and high signal-to-noise ratio (S/N) spectral analysis of 90 solar-type stars, we have established several new metallicity calibrations in the Teff range [5600, 6500] K based on red spectra with the wavelength range of 560-880 nm. The new metallicity calibrations are applied to determine the metallicity of solar analogs selected from Sloan Digital Sky Survey (SDSS) spectra. There is a good consistent result with the adopted value presented in SDSS-DR7 and a small scatter of 0.26 dex for stars with S/N > 50 being obtained. This study provides a new reliable way to derive the metallicity for solar-like stars with low resolution spectra.In particular, our calibrations are useful for finding metal-rich stars, which are missing in the SEGUE Stellar Parameter Pipeline.

  14. Special thermite cast irons

    Directory of Open Access Journals (Sweden)

    Yu. Zhiguts

    2008-07-01

    Full Text Available The given paper deals with the problems of the synthesis of cast iron by metallothermy synthesis. On the basis of investigated method of calculations structures of charges have been arranged and cast iron has been synthesized further. Peculiarities metallothermic smelting were found, mechanical properties and structure of received cast iron were investigated and different technologies for cast iron receiving were worked out.

  15. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

  16. CARBON-CONTAINING COMPOSITES BASED ON METALS

    Directory of Open Access Journals (Sweden)

    VAGANOV V. E.

    2015-10-01

    Full Text Available Problem statement Among the developed technologies metal-composites production,a special place takes powder metallurgy, having fundamental differences from conventionally used foundry technologies. The main advantages of this technology are: the possibility of sensitive control, the structure and phase composition of the starting components, and ultimately the possibility of obtaining of bulk material in nanostructured state with a minimum of processing steps. The potential reinforcers metals include micro and nano-sized oxides, carbides, nitrides, whiskers. The special position is occupied with carbon nanostructures (CNS: С60 fullerenes, single-layer and multi-layer nanotubes, onions (spherical "bulbs", nano-diamonds and graphite,their properties are being intensively studied in recent years. These objects have a high thermal and electrical conductivity values, superelasticity, and have a strength approximate to the theoretical value, which can provide an obtaining composite nanomaterial with a unique set of physical and mechanical properties. In creation of a metal matrix composite nanomaterials (CM, reinforced by various CNS, a special attention should be given to mechanical activation processes (MA already at the stage of preparation of the starting components affecting the structure, phase composition and properties of aluminum-matrix composites. Purpose. To investigate the influence of mechanical activation on the structure and phase composition of aluminum-matrix composites. Conclusion. The results of the study of the structure and phase composition of the initial and mechanically activated powders and bulk-modified metal-composites are shown, depending on the type and concentration of modifying varieties CNS, regimes of MA and parameters of compaction. The study is conducted of tribological properties of Al-CNS OF nanostructured materials.

  17. Polysiloxane based CHEMFETs for the detection of heavy metal ions

    NARCIS (Netherlands)

    Lugtenberg, Ronny J.W.; Antonisse, Martijn M.G.; Egberink, Richard J.M.; Engbersen, Johan F.J.; Reinhoudt, David N.

    1996-01-01

    The development of polysiloxane based chemically modified field effect transistors (CHEMFETs) for heavy metal ions is described. Different polar siloxane copolymers have been synthesized via an anionic copolymerization of hexamethylcyclotrisiloxane, [3-(methacryloxy)propyl]pentamethylcyclotrisiloxan

  18. Computer simulation for centrifugal mold filling of precision titanium castings

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Computer simulation codes were developed based on a proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings (CASM-3D for Windows). Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings under a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section precision castings.

  19. FINITE ELEMENT NUMERICAL SIMULATION OF TEMPERATURE FIELD IN METAL PATTERN CASTING SYSTEM AND "REVERSE METHOD" OF DEFINING THE THERMAL PHYSICAL COEFFICIENT

    Institute of Scientific and Technical Information of China (English)

    L. Chen; P.L. Wang; P.N. Song; J.Y. Zhang

    2007-01-01

    With the technology support of virtual reality and ANSYS software, an example on the simulation of temperature distribution of casting system during the solidification process was provided, which took the latent heat of phase change, the conditions for convection, and the interface heat transfer coefficient into consideration. The result of ANSYS was found to agree well with the test data. This research offers an unorthodox way or "reverse method" of defining the relevant thermal physical coefficient.

  20. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich

    2015-04-01

    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  1. Synthesis and applications of graphene-based noble metal nanostructures

    Directory of Open Access Journals (Sweden)

    Chaoliang Tan

    2013-01-01

    Full Text Available Graphene and its derivatives, such as graphene oxide (GO and reduced graphene oxide (rGO, are ideal platforms for constructing graphene-based nanostructures for various applications. Hybrid materials of noble metal nanocrystal-decorated GO or rGO with novel or enhanced properties and functions have been extensively explored recently. In this mini-review, various approaches for synthesis of graphene-templated noble metal nanomaterials are discussed. In particular, those novel synthetic strategies and interesting architectures are highlighted. Moreover, the applications of graphene-based noble metal nanostructures in fuel cells, electrochemical sensors, and surface enhanced Raman scattering (SERS will be briefly introduced.

  2. REVIEW ON DEFECTS ON STONE CRUSHER CASTINGS

    OpenAIRE

    K. Subrahmanyam; Ch. Venkata Rajesh; V. Varun Kumar

    2014-01-01

    This processes to prepare the product to fallow the step by step procedures are pattern making is the first stage for developing a new casting .this pattern is typically constructed from teak wood and the mould is formed in a mould box, which is typically constructed in two halves to assist in removing the pattern, by using electric induction furnace to prepare the molten metal this metal preparation to mix the correct proposition of alloys. Molten metal is Transferred from th...

  3. New Approaches to Aluminum Integral Foam Production with Casting Methods

    OpenAIRE

    Ahmet Güner; Mustafa Merih Arıkan; Mehmet Nebioglu

    2015-01-01

    Integral foam has been used in the production of polymer materials for a long time. Metal integral foam casting systems are obtained by transferring and adapting polymer injection technology. Metal integral foam produced by casting has a solid skin at the surface and a foam core. Producing near-net shape reduces production expenses. Insurance companies nowadays want the automotive industry to use metallic foam parts because of their higher impact energy absorption properties. In this paper, m...

  4. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  5. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  6. Hot Embossing of Zr-Based Bulk Metallic Glass Micropart Using Stacked Silicon Dies

    Directory of Open Access Journals (Sweden)

    Zhijing Zhu

    2015-01-01

    Full Text Available We demonstrated hot embossing of Zr65Cu17.5Ni10Al7.5 bulk metallic glass micropart using stacked silicon dies. Finite element simulation was carried out, suggesting that it could reduce the stress below 400 MPa in the silicon dies and enhance the durability of the brittle silicon dies when using varying load mode (100 N for 60 s and then 400 N for 60 s compared with using constant load mode (200 N for 120 s. A micropart with good appearance was fabricated under the varying load, and no silicon die failure was observed, in agreement with the simulation. The amorphous state of the micropart was confirmed by differential scanning calorimeter and X-ray diffraction, and the nanohardness and Young’s modulus were validated close to those of the as-cast BMG rods by nanoindentation tests. The results proved that it was feasible to adopt the varying load mode to fabricate three-dimensional Zr-based bulk metallic glass microparts by hot embossing process.

  7. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  8. Comparative study of maxillary complete dentures constructed of metal base and metal structure framework.

    Science.gov (United States)

    Ohkubo, C; Kurtz, K S; Suzuki, Y; Hanatani, S; Abe, M; Hosoi, T

    2001-02-01

    A removable denture designed using a three-dimensional cast metal framework (hereafter referred to as the 'structurally designed' denture) could extend denture longevity because it is unbreakable and easy to adjust. The aim of the present clinical study was to compare two types of maxillary removable dentures: conventional dentures and structurally designed denture. One edentulous and five partially dentate patients were fitted with two maxillary dentures made from the same impression and same occlusal relationship. About 20 days after delivery of the denture, masticatory analysis was conducted chewing phase (open, closed, and occluded); coefficients of variation and average variation were calculated. Denture vibration during tapping was then measured using an accelerometer. The patients were also interviewed about comfort, ease of chewing, speech, stability, aesthetics and preference for regular use. For both masticatory movements and denture vibration, there were no significant differences (P>0.1) between the conventional denture and the structural design denture. In evaluating the dentures according to each criteria, the significant superiority of one denture over the other could not be determined. However, all patients subjectively preferred the structurally designed dentures for regular use. According to these findings, structurally designed dentures do not appear to have any particular physiological problems as compared with the conventional dentures.

  9. Memory impedance in TiO2 based metal-insulator-metal devices

    OpenAIRE

    Li Qingjiang; Ali Khiat; Iulia Salaoru; Christos Papavassiliou; Xu Hui; Themistoklis Prodromakis

    2014-01-01

    Large attention has recently been given to a novel technology named memristor, for having the potential of becoming the new electronic device standard. Yet, its manifestation as the fourth missing element is rather controversial among scientists. Here we demonstrate that TiO2-based metal-insulator-metal devices are more than just a memory-resistor. They possess resistive, capacitive and inductive components that can concurrently be programmed; essentially exhibiting a convolution of memristiv...

  10. In Situ Synthesis of Metal Sulfide Nanoparticles Based on 2D Metal-Organic Framework Nanosheets.

    Science.gov (United States)

    Lu, Qipeng; Zhao, Meiting; Chen, Junze; Chen, Bo; Tan, Chaoliang; Zhang, Xiao; Huang, Ying; Yang, Jian; Cao, Feifei; Yu, Yifu; Ping, Jianfeng; Zhang, Zhicheng; Wu, Xue-Jun; Zhang, Hua

    2016-09-01

    A facile in situ synthetic method is developed to synthesize metal sulfide nanoparticles based on 2D M-TCPP (M = Cu, Cd, or Co, TCPP = tetrakis(4-carboxyphenyl)porphyrin)) metal-organic framework nanosheets. The obtained CuS/Cu-TCPP composite nanosheet is used as the active material in photoelectrochemical cells, showing notably increased photocurrent due to the improved exciton separation and charge carrier transport.

  11. CO2 Emission and Firm Heterogeneity: A Study of Metals & Metal based Industries in India

    OpenAIRE

    K., Narayanan; Sahu, Santosh Kumar

    2012-01-01

    Industrial energy efficiency has emerged as one of the key issues in India. The increasing demand for energy that leads to growing challenge of climate change has resulted major issues. It is obvious that high-energy intensity leads to high carbon intensity of the economy. This paper is an attempt to estimate the firm level CO2 emissions for the metals and metal based industries in Indian manufacturing. Calculation of firm level emissions is carried out following IPCC reference approach metho...

  12. Detection of heavy metal by paper-based microfluidics.

    Science.gov (United States)

    Lin, Yang; Gritsenko, Dmitry; Feng, Shaolong; Teh, Yi Chen; Lu, Xiaonan; Xu, Jie

    2016-09-15

    Heavy metal pollution has shown great threat to the environment and public health worldwide. Current methods for the detection of heavy metals require expensive instrumentation and laborious operation, which can only be accomplished in centralized laboratories. Various microfluidic paper-based analytical devices have been developed recently as simple, cheap and disposable alternatives to conventional ones for on-site detection of heavy metals. In this review, we first summarize current development of paper-based analytical devices and discuss the selection of paper substrates, methods of device fabrication, and relevant theories in these devices. We then compare and categorize recent reports on detection of heavy metals using paper-based microfluidic devices on the basis of various detection mechanisms, such as colorimetric, fluorescent, and electrochemical methods. To finalize, the future development and trend in this field are discussed. PMID:27131999

  13. [Application of analytical pyrolysis in air pollution control for green sand casting industry].

    Science.gov (United States)

    Wang, Yu-jue; Zhao, Qi; Chen, Ying; Wang, Cheng-wen

    2010-02-01

    Analytic pyrolysis was conducted to simulate the heating conditions that the raw materials of green sand would experience during metal casting process. The volatile organic compound (VOC) and hazardous air pollutant (HAP) emissions from analytical pyrolysis were analyzed by gas chromatograph-flame ionization detector/mass spectrometry (GC-FID/MS). The emissions from analytical pyrolysis exhibited some similarity in the compositions and distributions with those from actual casting processes. The major compositions of the emissions included benzene, toluene and phenol. The relative changes of emission levels that were observed in analytical pyrolysis of the various raw materials also showed similar trends with those observed in actual metal casting processes. The emission testing results of both analytic pyrolysis and pre-production foundry have shown that compared to the conventional phenolic urethane binder, the new non-naphthalene phenolic urethane binder diminished more than 50% of polycyclic aromatic hydrocarbon emissions, and the protein-based binder diminished more than 90% of HAP emissions. The similar trends in the two sets of tests offered promise that analytical pyrolysis techniques could be a fast and accurate way to establish the emission inventories, and to evaluate the relative emission levels of various raw materials of casting industry. The results of analytical pyrolysis could provide useful guides for the foundries to select and develop proper clean raw materials for the casting production. PMID:20391731

  14. Vegetable Oil-Based Metal Working Fluids-A Review

    Directory of Open Access Journals (Sweden)

    Vaibhav Koushik A.V

    2012-06-01

    Full Text Available Metal working fluids are widely employed to increase the machining productivity and quality of metal cutting, but their usage poses a great threat to ecology and health of workers in the industry. Therefore, a need arose to identify eco-friendly and hazard free alternatives to conventional mineral oil based metal working fluids. Vegetable oils have become identified world over as a potential source of environmentally favorable metal working fluids due to a combination of biodegradability, renewability and excellent lubrication performance. Low oxidation and thermal stability, poor low temperature behavior, however limit their potential application as metal working lubricants and has become the thrust area of research of scientists and tribologists world over.

  15. The history and present of art casting in China

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    @@ A compendiary review of art casting in China: History of art casting in china has been over 5000 years. In the past few thousand years, numerous forming and decorating skills of art castings had been created, and left behind precious treasures in the world metal arts and crafts. In individual historical period and at different terrain, a unique artistic style formed,which flashed brilliant light in world artistic treasury.

  16. Combining the casting and punching technology

    Directory of Open Access Journals (Sweden)

    Zh. Ashkeyev

    2016-07-01

    Full Text Available In the article there are presented the results of studying the microstructure of metals obtained by the method of casting and punching in equal-channel step matrixes (ECSM. The analysis of the microstructure of metals obtained on the scanning and transmission microscope showed that owing to realization of intensive shift deformations on the inclined portion of ECSM there emerge shear bands which extend practically in parallel to zones of the matrix channels connection and influence positively closing and sealing all internal defects of cast blanks.

  17. Zr-based conversion coatings for multi-metal substrates

    OpenAIRE

    Cerezo Palacios, J.M.

    2015-01-01

    In this PhD work, a new surface treatment based on the application of Zr-based conversion coatings by immersion in a Cu containing Zr-based conversion solution was investigated as a replacement of the traditional phosphating process for the automotive industry. Nowadays most of the cars are made of a combination of different metals, therefore, one of the aims of this work is to study the formation mechanism of Zr-based conversion coatings on different metallic surfaces. Prior to the immersion...

  18. Metallic ion release from biocompatible cobalt-based alloy

    Directory of Open Access Journals (Sweden)

    Dimić Ivana D.

    2014-01-01

    Full Text Available Metallic biomaterials, which are mainly used for the damaged hard tissue replacements, are materials with high strength, excellent toughness and good wear resistance. The disadvantages of metals as implant materials are their susceptibility to corrosion, the elastic modulus mismatch between metals and human hard tissues, relatively high density and metallic ion release which can cause serious health problems. The aim of this study was to examine metallic ion release from Co-Cr-Mo alloy in artificial saliva. In that purpose, alloy samples were immersed into artificial saliva with different pH values (4.0, 5.5 and 7.5. After a certain immersion period (1, 3 and 6 weeks the concentrations of released ions were determined using Inductively Coupled Plasma - Mass Spectrophotometer (ICP-MS. The research findings were used in order to define the dependence between the concentration of released metallic ions, artificial saliva pH values and immersion time. The determined released metallic ions concentrations were compared with literature data in order to describe and better understand the phenomenon of metallic ion release from the biocompatible cobalt-based alloy. [Projekat Ministarstva nauke Republike Srbije, br. III 46010 i br. ON 174004

  19. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Pankiw, Roman I; Muralidharan, G. (Murali); Sikka, Vinod K.

    2006-06-30

    The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

  20. New Approaches to Aluminum Integral Foam Production with Casting Methods

    Directory of Open Access Journals (Sweden)

    Ahmet Güner

    2015-08-01

    Full Text Available Integral foam has been used in the production of polymer materials for a long time. Metal integral foam casting systems are obtained by transferring and adapting polymer injection technology. Metal integral foam produced by casting has a solid skin at the surface and a foam core. Producing near-net shape reduces production expenses. Insurance companies nowadays want the automotive industry to use metallic foam parts because of their higher impact energy absorption properties. In this paper, manufacturing processes of aluminum integral foam with casting methods will be discussed.

  1. Research on the Non-metallic Inclusion in X70 Pipeline Cast Slab%X70管线钢铸坯中非金属夹杂物的研究

    Institute of Scientific and Technical Information of China (English)

    吴雨晨; 李俊国; 闫小林; 李守章; 曾亚南

    2009-01-01

    利用大样电解、金相观测、扫描电镜(SEM)和电子探针(EPMA)等手段,对X70管线钢铸坯中夹杂物的数量、粒径、形貌及组分进行了研究.结果表明:X70管线钢铸坯中夹杂物数量较多,粒径较大,且多为复合夹杂.针对大型夹杂物中硫化物、氧化物、硅铝酸盐和钙铝酸盐复合夹杂的特点,分析了铸坯中夹杂物的主要来源.%Utilizing the methods of sample-electrolysing, metallographic observation, SEM and EPMA, the quantity, dimension, morphologies and composition of non-metallic inclusions in X70 pipeline steel cast slab were investigated. It was suggested that there were larger amount of inclusions with larger diam-eter in the cast slab. Most of these inclusions were complex, such as sulfide, oxide, silicon aluminates and calcium aluminates inclusions. According to the characteristics of inclusions in the east slab, the ma-jor sources of different inclusions were analyzed and explored.

  2. Numerical Modelling of Metal/Flux Interface in a Continuous Casting Mould / Modelowanie Numeryczne Powierzchni Międzyfazowej Metal/Ciekły Żużel W Krystalizatorze Do Ciągłego Odlewania Stali

    Directory of Open Access Journals (Sweden)

    Jowsa J.

    2015-12-01

    Full Text Available The behaviour of liquid slag in the mould is one of the key research areas of the continuous steel casting process. Numerical simulations of steel casting in the mould equipped with submerged entry nozzle, intended for slab casting, have been carried out within the study. For modelling the behaviour of the interfaces of the liquid steel - liquid slag - air system, the VOF method was employed. In the conducted simulations, seven different procedures for the discretization of the interface of individual phases were tested. The computation results have revealed that the “entrapment” of fine slag portions into liquid steel occurs in the system under investigation; the cause of this phenomenon is explicated by the Kelvin-Helmholtz theory.

  3. Metal-carbon nanocomposites based on activated IR pyrolized polyacrylonitrile

    Science.gov (United States)

    Efimov, Mikhail N.; Zhilyaeva, Natalya A.; Vasilyev, Andrey A.; Muratov, Dmitriy G.; Zemtsov, Lev M.; Karpacheva, Galina P.

    2016-05-01

    In this paper we report about new approach to preparation of metal-carbon nanocomposites based on activated carbon. Polyacrylonitrile is suggested as a precursor for Co, Pd and Ru nanoparticles carbon support which is prepared under IR pyrolysis conditions of a precursor. The first part of the paper is devoted to study activated carbon structural characteristics dependence on activation conditions. In the second part the effect of type of metal introduced in precursor on metal-carbon nanocomposite structural characteristics is shown. Prepared AC and nanocomposite samples are characterized by BET, TEM, SEM and X-ray diffraction.

  4. Metal-based nanotoxicity and detoxification pathways in higher plants.

    Science.gov (United States)

    Ma, Chuanxin; White, Jason C; Dhankher, Om Parkash; Xing, Baoshan

    2015-06-16

    The potential risks from metal-based nanoparticles (NPs) in the environment have increased with the rapidly rising demand for and use of nanoenabled consumer products. Plant's central roles in ecosystem function and food chain integrity ensure intimate contact with water and soil systems, both of which are considered sinks for NPs accumulation. In this review, we document phytotoxicity caused by metal-based NPs exposure at physiological, biochemical, and molecular levels. Although the exact mechanisms of plant defense against nanotoxicity are unclear, several relevant studies have been recently published. Possible detoxification pathways that might enable plant resistance to oxidative stress and facilitate NPs detoxification are reviewed herein. Given the importance of understanding the effects and implications of metal-based NPs on plants, future research should focus on the following: (1) addressing key knowledge gaps in understanding molecular and biochemical responses of plants to NPs stress through global transcriptome, proteome, and metablome assays; (2) designing long-term experiments under field conditions at realistic exposure concentrations to investigate the impact of metal-based NPs on edible crops and the resulting implications to the food chain and to human health; and (3) establishing an impact assessment to evaluate the effects of metal-based NPs on plants with regard to ecosystem structure and function.

  5. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    Science.gov (United States)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  6. MCPB.py: A Python Based Metal Center Parameter Builder.

    Science.gov (United States)

    Li, Pengfei; Merz, Kenneth M

    2016-04-25

    MCPB.py, a python based metal center parameter builder, has been developed to build force fields for the simulation of metal complexes employing the bonded model approach. It has an optimized code structure, with far fewer required steps than the previous developed MCPB program. It supports various AMBER force fields and more than 80 metal ions. A series of parametrization schemes to derive force constants and charge parameters are available within the program. We give two examples (one metalloprotein example and one organometallic compound example), indicating the program's ability to build reliable force fields for different metal ion containing complexes. The original version was released with AmberTools15. It is provided via the GNU General Public License v3.0 (GNU_GPL_v3) agreement and is free to download and distribute. MCPB.py provides a bridge between quantum mechanical calculations and molecular dynamics simulation software packages thereby enabling the modeling of metal ion centers. It offers an entry into simulating metal ions in a number of situations by providing an efficient way for researchers to handle the vagaries and difficulties associated with metal ion modeling. PMID:26913476

  7. Effect of casting/mould interfacial heat transfer during solidification of aluminium alloys cast in CO2-sand mould

    Science.gov (United States)

    Kulkarni, S. N.; Radhakrishna, D. K.

    2011-06-01

    The ability of heat to flow across the casting and through the interface from the casting to the mold directly affects the evolution of solidification and plays a notable role in determining the freezing conditions within the casting, mainly in foundry systems of high thermal diffusivity such as chill castings. An experimental procedure has been utilized to measure the formation process of an interfacial gap and metal-mould interfacial movement during solidification of hollow cylindrical castings of Al-4.5 % Cu alloy cast in CO2-sand mould. Heat flow between the casting and the mould during solidification of Al-4.5 % Cu alloy in CO2-sand mould was assessed using an inverse modeling technique. The analysis yielded the interfacial heat flux ( q), heat transfer coefficient ( h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalized with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was to estimate the heat flux transients during solidification of Al-4.5 % Cu alloy cast in CO2-sand moulds.

  8. Detuned Plasmonic Bragg Grating Sensor Based on a Defect Metal-Insulator-Metal Waveguide

    Science.gov (United States)

    Qu, Shinian; Song, Ci; Xia, Xiushan; Liang, Xiuye; Tang, Baojie; Hu, Zheng-Da; Wang, Jicheng

    2016-01-01

    A nanoscale Bragg grating reflector based on the defect metal-insulator-metal (MIM) waveguide is developed and numerically simulated by using the finite element method (FEM). The MIM-based structure promises a highly tunable broad stop-band in transmission spectra. The narrow transmission window is shown to appear in the previous stop-band by changing the certain geometrical parameters. The central wavelengths can be controlled easily by altering the geographical parameters. The development of surface plasmon polarition (SPP) technology in metallic waveguide structures leads to more possibilities of controlling light at deep sub-wavelengths. Its attractive ability of breaking the diffraction limit contributes to the design of optical sensors. PMID:27240381

  9. Therapeutics for Alzheimer's disease based on the metal hypothesis.

    Science.gov (United States)

    Bush, Ashley I; Tanzi, Rudolph E

    2008-07-01

    Alzheimer's disease is the most common form of dementia in the elderly, and it is characterized by elevated brain iron levels and accumulation of copper and zinc in cerebral beta-amyloid deposits (e.g., senile plaques). Both ionic zinc and copper are able to accelerate the aggregation of Abeta, the principle component of beta-amyloid deposits. Copper (and iron) can also promote the neurotoxic redox activity of Abeta and induce oxidative cross-linking of the peptide into stable oligomers. Recent reports have documented the release of Abeta together with ionic zinc and copper in cortical glutamatergic synapses after excitation. This, in turn, leads to the formation of Abeta oligomers, which, in turn, modulates long-term potentiation by controlling synaptic levels of the NMDA receptor. The excessive accumulation of Abeta oligomers in the synaptic cleft would then be predicted to adversely affect synaptic neurotransmission. Based on these findings, we have proposed the "Metal Hypothesis of Alzheimer's Disease," which stipulates that the neuropathogenic effects of Abeta in Alzheimer's disease are promoted by (and possibly even dependent on) Abeta-metal interactions. Increasingly sophisticated pharmaceutical approaches are now being implemented to attenuate abnormal Abeta-metal interactions without causing systemic disturbance of essential metals. Small molecules targeting Abeta-metal interactions (e.g., PBT2) are currently advancing through clinical trials and show increasing promise as disease-modifying agents for Alzheimer's disease based on the "metal hypothesis."

  10. Expandable pattern casting research

    Science.gov (United States)

    1993-09-01

    The Expandable Pattern Casting (EPC) Process is a developing foundry technology that allows designers the opportunity to consolidate parts, reduce machining, and minimize assembly operations. An air gauging system was developed for measuring foam patterns; exact shrinkage depended on type and density of the foam. Compaction studies showed that maximum sand densities in cavities and under overhangs are achieved with vibrational amplitudes 0.001-0.004 in., and that sand moved most freely within a few inches of the top free surface. Key to complete mold filling while minimizing casting defects lies in removing the foam decomposition products. The most precise iron castings were made by EPC in four commercial EPC foundries, with attention paid to molding and compaction. EP cast 60-45-12 ductile iron had yield strengths, ultimate strengths, and elastic modulus similar to conventionally cast ductile iron cast from the same ladle.

  11. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste......–ideological field, the concept of caste-hierarchy seems to continue as an influencing factor, even in the operation of leftist politics....

  12. Copper Based Bi-metallic Core Pin Using DMD: Industrial Evaluation

    Directory of Open Access Journals (Sweden)

    M. Khalid Imran

    2012-01-01

    Full Text Available Bi-metallic core pins were prepared and the performance was evaluated in a specially designed die that had the provision to investigate core pins under semi-industrial HPDC conditions. A comparison between bi-metallic core pin with that of tool steel revealed that bi-metallic core pin performed better in terms of soldering under HPDC environment. Due to slow cooling, die holding time needed to be increased in tool steel core pin to allow sufficient solidification of the casting part. The bi-metallic core pins also operated without any catastrophic failure in the clad which particularly substantiated the applicability of DMD deposited tool steel clad on copper alloy substrate to manufacture bi-metallic tooling.

  13. Weldability of a high purity offshore cast steel

    Energy Technology Data Exchange (ETDEWEB)

    Koivula, J.; Katila, R.; Liimatainen, J.; Martikainen, H.

    1989-01-01

    High purity, high strength cast steels with excellent weldability have been developed for offshore components with wall thicknesses up to 200 mm. The three new steel grades developed were given the designations OS 340, OS 540, and OS 690 according to their respective guaranteed yield strengths. The strengthening of OS steels is based mainly on solid solution hardening. Microalloying is not used because of weldability requirements. As a result of the ultra-low impurity content and low carbon contents the grain boundaries are clean of carbides, segregated impurities, and non-metallic inclusions, which contribute to the excellent toughness of these steels. (author).

  14. A microspectrometer based on subwavelength metal nanohole array

    Science.gov (United States)

    Cui, Jun; Xia, Liangping; Yang, Zheng; Yin, Lu; Zheng, Guoxing; Yin, Shaoyun; Du, Chunlei

    2014-11-01

    Catering to the active demand of the miniaturization of spectrometers, a simple microspectrometer with small size and light weight is presented in this paper. The presented microspectrometer is a typical filter-based spectrometer using the extraordinary optical transmission property of subwavelength metal hole array structure. Different subwavelength metal nanohole arrays are designed to work as different filter units obtained by changing the lattice parameters. By processing the filter spectra with a unique algorithm based on sparse representation, the proposed spectrometer is demonstrated to have the capability of high spectral resolution and accuracy. Benefit for the thin filmed feature, the microspectrometer is expected to find its application in integrated optical systems.

  15. Compressive fracture characteristics of Zr-based bulk metallic glass

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The compressive fracture characteristics of Zr-based bulk metallic glass under uniaxial compression tests are studied.The zigzag rheological behavior is observed in the compression stress-strain curves of amorphous alloys.At room temperature the uniaxial compression fracture takes place along the plane which is at a 45-degree angle to the direction of the compressive stress.The microstructure of a typical fracture pattern is the vein network.A unique,finger-like vein pattern is found to exist at the fracture surface of Zr-based bulk metallic glass.

  16. Developing new metal-based therapeutics: challenges and opportunities.

    Science.gov (United States)

    Hambley, Trevor W

    2007-11-21

    Unexpected side effects and problems experienced in clinical trials have created a difficult environment for those developing new pharmaceuticals and, as a consequence, the number of new chemical entities being registered has fallen to a historic low. Those developing metal-based therapeutics will face the same difficulties, but this environment also provides many opportunities for creative solutions to be applied to overcoming the problems and concerns. In this perspective, these challenges and opportunities are considered in the context of examples of a number of classes of metal-based therapeutics.

  17. Evidence-based nursing care for patients from different cultures with a fractured wrist in a plaster cast

    OpenAIRE

    Kabuki Ocansey, Pearl

    2013-01-01

    A broken arm or wrist is usually caused by a fall onto an outstretched arm. It usually takes six to eight weeks to heal in adults, and less time in children. The aim of this study sought to describe how nurses can care for patients from different cultures with a fractured wrist in a plaster of paris cast. Qualitative content analysis was used to analysis the findings. The findings from the literature reviewed were grouped into three themes: nursing care for wrist fractures, providing cult...

  18. Low-Cost Fabrication for ZrO2-Based Electrolyte Thin-Substrate by Aqueous Gel-Casting

    Institute of Scientific and Technical Information of China (English)

    刘晓光; 李国军; 仝建峰; 陈大明

    2004-01-01

    The possibility to fabricate yttria-stabilized zirconia (YSZ) thin-substrates by aqueous gel casting of high concentrated aqueous slurries was investigated. The effects of dispersant, pH value, and solid content of slurries for gel process on stability and viscosity of slurries were optimized. YSZ thin-substrates green bodies with 100 μm thickness and 100 mm×100 mm flat plate were fabricated. Microstructure observations, density and bending measurements show that these green bodies are homogeneous and highly densified. After sintering at 1873 K×2 h, the ionic conductivity reaches 0.155 S·cm-1 at 1273 K.

  19. Direct milling and casting of polymer-based optical waveguides for improved transparency in the visible range

    DEFF Research Database (Denmark)

    Snakenborg, Detlef; Perozziello, Gerardo; Klank, Henning;

    2006-01-01

    Polymer waveguides fabricated from photoresist have an inherent high propagation loss in the short visible wavelength range caused by absorption due to the added photosensitizers. We have addressed this problem by development of two novel methods for the fabrication of microfluidic systems...... properties. Direct micromilling enabled us to fabricate 100 mu m wide optical waveguides. Propagation losses of less than 1 dB cm(-1) could be achieved throughout the entire visual range down to a wavelength of 400 nm. A casting process amenable to high number production of such devices was furthermore...

  20. High responsivity 4H-SiC based metal-semiconductor-metal ultraviolet photodetectors

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    4H-SiC based metal-semiconductor-metal (MSM) photodetectors with diverse spacing were designed, fabricated, and characterized, in which nickel Schottky contacts were needed. Current-voltage and spectral responsivity measurements were carried out at room temperature. The fabricated 4 μm-spacing device showed a very low dark current (0.25 pA at 5 V bias voltage), a typical responsivity of 0.103 A/W at 20 V, and a peak re-sponse wavelength at 290 nm. The fabricated devices held a high DUV to visible re-jection ratio of >103.

  1. Microdefects in cast multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, E.; Klinger, D.; Bergmann, S. [Inst. of Crystal Growth Berlin (Germany)

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  2. Selective fluorescence sensors for detection of nitroaniline and metal Ions based on ligand-based luminescent metal-organic frameworks

    Science.gov (United States)

    Yu, Zongchao; Wang, Fengqin; Lin, Xiangyi; Wang, Chengmiao; Fu, Yiyuan; Wang, Xiaojun; Zhao, Yongnan; Li, Guodong

    2015-12-01

    Metal-organic frameworks (MOFs) are porous crystalline materials with high potential for applications in fluorescence sensors. In this work, two solvent-induced Zn(II)-based metal-organic frameworks, Zn3L3(DMF)2 (1) and Zn3L3(DMA)2(H2O)3 (2) (L=4,4‧-stilbenedicarboxylic acid), were investigated as selective sensing materials for detection of nitroaromatic compounds and metal ions. The sensing experiments show that 1 and 2 both exhibit selective fluorescence quenching toward nitroaniline with a low detection limit. In addition, 1 exhibits high selectivity for detection of Fe3+ and Al3+ by significant fluorescence quenching or enhancement effect. While for 2, it only exhibits significant fluorescence quenching effect for Fe3+. The results indicate that 1 and 2 are both promising fluorescence sensors for detecting and recognizing nitroaniline and metal ions with high sensitivity and selectivity.

  3. Simulation of stray grain formation at the platform during Ni-base single crystal superalloy DD403 casting

    Directory of Open Access Journals (Sweden)

    Si-feng Gao

    2015-03-01

    Full Text Available The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate (V on the stray grain phenomenon have been investigated using a macro-scale ProCAST coupled with a 3D Cellular Automaton Finite Element (CAFE model. The results indicate that the stray grains nucleate at the edges of platform at V =150 μm·s-1 and 200 μm·s-1. Using ProCAST computer simulation software, it was proven that the stray grain formation is significantly dependent on the undercooling and the temperature field distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70 μm·s-1 to 200 μm·s-1.

  4. Structure analysis of Al cast alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-03-01

    Full Text Available Purpose: The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products.Design/methodology/approach: Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. In this work the AC-AlSi7Cu3Mg alloy structure was investigated, of this alloy samples were cut of for structure analysis of the cylinder part as well of crankshaft of a fuel engine. The investigation show a difference in the (phase structure morphology as a result of cast cooling rate.Findings: On the quality of casting has influence the walls thickness of car engine elements’.Practical implications: In the metal casting industry, an improvement of component quality depends mainly on better control over the production parameters.Originality/value: The value of the applied methodology was to correct identify the casting effects that occurred during the casting process.

  5. Tribological Aspects of Cast Iron Investigated Via Fracture Toughness

    OpenAIRE

    C. Fragassa; Minak, G; A. Pavlovic

    2016-01-01

    Linear-elastic plane-strain fracture toughness of metallic materials is a method which covers the determination of the strain fracture toughness (KIC) of metallic materials by increasing-force test of fatigue precracked specimens. This method has been applied for investigating the fracture behaviour of cast iron. Two groups of cast alloys, Compacted Graphite Iron (CGI) and Spheroidal Graphite Iron (SGI) have been investigated. While SGI benefits of a wide scientific literature, CGI is a relat...

  6. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  7. Metal matrix Composites

    OpenAIRE

    Pradeep K. Rohatgi

    1993-01-01

    This paper reviews the world wide upsurge in metal matrix composite research and development activities with particular emphasis on cast metal-matrix particulate composites. Extensive applications of cast aluminium alloy MMCs in day-to-day use in transportation as well as durable good industries are expected to advance rapidly in the next decade. The potential for extensive application of cast composites is very large in India, especially in the areas of transportation, energy and elec...

  8. Synthesis and heavy metal immobilization behaviors of slag based geopolymer.

    Science.gov (United States)

    Yunsheng, Zhang; Wei, Sun; Qianli, Chen; Lin, Chen

    2007-05-01

    In this paper, two aspects of studies are carried out: (1) synthesis of geopolymer by using slag and metakaolin; (2) immobilization behaviors of slag based geopolymer in a presence of Pb and Cu ions. As for the synthesis of slag based geopolymer, four different slag content (10%, 30%, 50%, 70%) and three types of curing regimes (standard curing, steam curing and autoclave curing) are investigated to obtain the optimum synthesis condition based on the compressive and flexural strength. The testing results showed that geopolymer mortar containing 50% slag that is synthesized at steam curing (80 degrees C for 8h), exhibits higher mechanical strengths. The compressive and flexural strengths of slag based geopolymer mortar are 75.2 MPa and 10.1 MPa, respectively. Additionally, Infrared (IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques are used to characterize the microstructure of the slag based geopolymer paste. IR spectra show that the absorptive band at 1086 cm(-1) shifts to lower wave number around 1007 cm(-1), and some six-coordinated Als transforms into four-coordination during the synthesis of slag based geopolymer paste. The resulting slag based geopolymeric products are X-ray amorphous materials. SEM observation shows that it is possible to have geopolymeric gel and calcium silicate hydrate (C-S-H) gel forming simultaneously within slag based geopolymer paste. As for immobilization of heavy metals, the leaching tests are employed to investigate the immobilization behaviors of the slag based geopolymer mortar synthesized under the above optimum condition. The leaching tests show that slag based geopolymer mortar can effectively immobilize Cu and Pb heavy metal ions, and the immobilization efficiency reach 98.5% greater when heavy metals are incorporated in the slag geopolymeric matrix in the range of 0.1-0.3%. The Pb exhibits better immobilization efficiency than the Cu in the case of large dosages of heavy metals.

  9. A transparent electrode based on a metal nanotrough network

    Science.gov (United States)

    Wu, Hui; Kong, Desheng; Ruan, Zhichao; Hsu, Po-Chun; Wang, Shuang; Yu, Zongfu; Carney, Thomas J.; Hu, Liangbing; Fan, Shanhui; Cui, Yi

    2013-06-01

    Transparent conducting electrodes are essential components for numerous flexible optoelectronic devices, including touch screens and interactive electronics. Thin films of indium tin oxide--the prototypical transparent electrode material--demonstrate excellent electronic performances, but film brittleness, low infrared transmittance and low abundance limit suitability for certain industrial applications. Alternatives to indium tin oxide have recently been reported and include conducting polymers, carbon nanotubes and graphene. However, although flexibility is greatly improved, the optoelectronic performance of these carbon-based materials is limited by low conductivity. Other examples include metal nanowire-based electrodes, which can achieve sheet resistances of less than 10Ω □-1 at 90% transmission because of the high conductivity of the metals. To achieve these performances, however, metal nanowires must be defect-free, have conductivities close to their values in bulk, be as long as possible to minimize the number of wire-to-wire junctions, and exhibit small junction resistance. Here, we present a facile fabrication process that allows us to satisfy all these requirements and fabricate a new kind of transparent conducting electrode that exhibits both superior optoelectronic performances (sheet resistance of ~2Ω □-1 at 90% transmission) and remarkable mechanical flexibility under both stretching and bending stresses. The electrode is composed of a free-standing metallic nanotrough network and is produced with a process involving electrospinning and metal deposition. We demonstrate the practical suitability of our transparent conducting electrode by fabricating a flexible touch-screen device and a transparent conducting tape.

  10. Effect of Annealing Treatment on Erosion-Corrosion of Zr-Based Bulk Metallic Glass in Saline-Sand Slurry

    Science.gov (United States)

    Ji, Xiulin; Shan, Yiping; Chen, Yueyue; Wang, Hui

    2016-06-01

    Bulk metallic glass (BMG) may be a good candidate to solve the erosion-corrosion (E-C) problems of marine pumps in sand-containing seawater. Since annealing treatment is an effective way to improve plasticity of BMGs, the effect of annealing treatment on E-C wear of Zr-based BMG in saline-sand slurry was investigated. All of the annealed BMG samples were crystallized and the quantity of (Zr, Cu) phase increased but that of Al4Cu9 phase decreased with the increase of annealing temperature from 360 to 480 °C. Accordingly, annealing treatment enhances plasticity of the as-cast BMG at the cost of hardness and corrosion resistance. Moreover, 480 °C annealed BMG sample possesses the highest hardness and the lowest corrosion current density in all of the annealed BMG samples. Using a slurry pot erosion tester, the E-C wear of the as-cast and annealed BMG samples was studied under different impingement angles, impact velocities, and concentrations in saline-sand slurry. With the improvement of plasticity, 480 °C annealed BMG sample exhibits the best E-C wear resistance under high impingement angle, high impact velocity, and high sand concentration.

  11. Probability Analysis Based on Normal Distribution for Optimistic Wear Rate of AA2024/Zirconia Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Chennakesava R Alavala

    2016-09-01

    Full Text Available The effect of zirconia on dry sliding wear behavior of 2024 aluminum alloy has been experimentally investigated. AA2024/ZrO2 metal matrix composites were fabricated with ZrO2 nanoparticles in 10%, 15%, 20% and 30% based on volume fractions using a stir casting technique. The dry sliding wear tests were conducted using pin-on-disc wear test machine. Tests were conducted at different applied loads, sliding distances and sliding times. The results reveal that incorporation of zirconia nanoparticles leads to significant improvement in wear resistance of 2024 aluminum alloy. The optimistic volume fraction of ZrO2 in the AA2024 matrix should not fall below 12.5% to withstand the influence of other variables all levels stated in this work.

  12. Preferential dissolution behaviour in Ni–Cr dental cast alloy

    Indian Academy of Sciences (India)

    Viswanathan S Saji; Han Cheol Choe

    2010-08-01

    A Ni–Cr–Mo dental alloy was fabricated by three different casting methods, viz. centrifugal casting, high frequency induction casting and vacuum pressure casting. The dependence of cast microstructure on the electrochemical corrosion behaviour was investigated using potentiodynamic cyclic and potentiostatic polarization techniques, impedance spectroscopy and scanning electron microscopy. The experimental results were compared and discussed with those obtained for a Co–Cr–Mo counterpart. The results of the study showed that the variation in casting morphologies with casting methods has only marginal influence in the overall corrosion resistance of Ni–Cr and Co–Cr dental alloys. There was severe preferential dissolution of Ni rich, Cr and Mo depleted zones from the Ni–Cr–Mo alloy. The overall corrosion resistance property of the Co–Cr base alloy was better than that of the Ni–Cr base alloy.

  13. Cast iron - a predictable material

    OpenAIRE

    Jorg C. Sturm; Guido Busch

    2011-01-01

    High strength compacted graphite iron (CGI) or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process s...

  14. Inverse thermal analysis method to study solidification in cast iron

    DEFF Research Database (Denmark)

    Dioszegi, Atilla; Hattel, Jesper

    2004-01-01

    Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... inverse thermal analysis was tested on both experimental and simulated data....

  15. Wear behaviour of Zr-based in situ bulk metallic glass matrix composites

    Indian Academy of Sciences (India)

    X F WU; G A ZHANG; F F WU

    2016-06-01

    Zr-based bulk metallic glass (BMG) and its in situ BMG matrix composites with diameter of 3 mm were fabricated by conventional Cu-mould casting method and the dry sliding wear behaviour of the BMG and composites was investigated. Compared to the pure BMG, the composites exhibited a markedly improved wear resistance from 10 to 48% due to the existence of various volume fractions of the ductile $\\beta$-Zr dendritic phase embedded in the glassy matrix. The composites showed lower friction coefficient and wear rate than the pure BMG. Meanwhile, the surface wearing of the composite with a proper amount of $\\beta$-Zr dendrites was less severe compared to that of the pure BMG. The worn surface of the composite was covered with mild grooves and some fine wear debris, which exhibited the characteristic of a mild abrasive wear. The improvement of the wear resistance of the composite with the proper amount of $\\beta$-Zr crystalline phase is attributed to the fact that the $\\beta$-Zr crystalline phase distributed in the amorphous matrix has some effective load bearing, plastic deformation and work hardening ability to decrease strain accumulation and the release of strain energy in the glassy matrix, restrict the expanding of shear bands and cracks, and occur plastic deformation homogeneously.

  16. High temperature strength of ceramic moulds applied in the investment casting method

    OpenAIRE

    J. Kolczyk; Zych, J.

    2011-01-01

    Ceramic casting moulds strength is an important factor, which influences the quality and properties of castings being produced by the investment casting method. It is especially important during mould pouring with liquid metal. Studies allowing determining the casting mould strength at high temperatures, that means at the ones at which the moulds are poured, are not numerous. None generally accepted (normalized) method for the assessment of such strength exists in practice. The new method of ...

  17. Expendable Pattern Casting Technology

    Science.gov (United States)

    1990-07-01

    The expendable pattern casting (EPC) process is a potential casting process breakthrough which could dramatically improve the competitiveness of the U.S. foundry industry. Cooperatively supported by U.S. Industry and the Department of Energy and managed by the American Foundrymen's Society, a project was started in May 1989 to develop and optimize expendable pattern casting technology. Four major tasks were conducted in the first phase of the project. Those tasks involved: (1) reviewing published literature to determine the major problems in the EPC process; (2) evaluating factors influencing sand flow and compaction; (3) evaluating and comparing casting precision obtained in the EPC process with that obtained in other processes; and (4) identifying critical parameters that control dimensional precision and defect formation in EP castings.

  18. Heat Transfer Model of Directional Solidification by LMC Process for Superalloy Casting Based on Finite Element Method

    Science.gov (United States)

    Cao, Liu; Liao, Dunming; Lu, Yuzhang; Chen, Tao

    2016-09-01

    With the rapid development of the aviation industry, the turbine blade, a critical component of the aeronautical engine, has come to be widely produced by liquid-metal cooling (LMC) process. A temperature- and time-dependent heat transfer coefficient was used to represent the heat convection between the shell and the cooling liquid, and an improved Monte Carlo ray-tracing approach was adopted to handle the boundary of radiation heat transfer. Unstructured mesh was used to fit the irregular shell boundary, and the heat transfer model of directional solidification by LMC process based on finite element method (FEM) was established. The concept of local matrix was here proposed to guarantee computational efficiency. The pouring experiments of directional solidification by LMC process were carried out, then simulation and experimental results were compared here. The accuracy of the heat transfer model was validated by the cooling curves and grain morphology, and the maximum relative error between simulation and experimental cooling curve was 2 pct. The withdrawal rate showed an important influence on the shape of solidification interface, and stray grain is liable to be generated on the bottom of platform at an excessive withdrawal rate.

  19. TOOL PATH GENERATION BASED ON STL FILE FOR SHEET METAL DIELESS FORMING

    Institute of Scientific and Technical Information of China (English)

    Liu Jie; Mo Jianhua

    2004-01-01

    Sheet metal dieless forming is a new metal forming technology.This technology adopts the principle of rapid prototyping technology,so it can form sheet metal parts without traditional die and moulds.According to the characteristic of sheet metal dieless forming technology a new way of tool path generation based on the STL file for sheet metal dieless forming is proposed.

  20. Energy reversible switching from amorphous metal based nanoelectromechanical switch

    KAUST Repository

    Mayet, Abdulilah M.

    2013-08-01

    We report observation of energy reversible switching from amorphous metal based nanoelectromechanical (NEM) switch. For ultra-low power electronics, NEM switches can be used as a complementary switching element in many nanoelectronic system applications. Its inherent zero power consumption because of mechanical detachment is an attractive feature. However, its operating voltage needs to be in the realm of 1 volt or lower. Appropriate design and lower Young\\'s modulus can contribute achieving lower operating voltage. Therefore, we have developed amorphous metal with low Young\\'s modulus and in this paper reporting the energy reversible switching from a laterally actuated double electrode NEM switch. © 2013 IEEE.

  1. Chemical sensors based on molecularly modified metallic nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Haick, Hossam [Department of Chemical Engineering and Russell Berrie Nanotechnology Institute, Technion - Israel Institute of Technology, Haifa 32000 (Israel)

    2007-12-07

    This paper presents a concise, although admittedly non-exhaustive, didactic review of some of the main concepts and approaches related to the use of molecularly modified metal nanoparticles in or as chemical sensors. This paper attempts to pull together different views and terminologies used in sensors based on molecularly modified metal nanoparticles, including those established upon electrochemical, optical, surface Plasmon resonance, piezoelectric and electrical transduction approaches. Finally, this paper discusses briefly the main advantages and disadvantages of each of the presented class of sensors. (review article)

  2. Laser based metal and plastics joining for lightweight design

    Science.gov (United States)

    Kahmann, Max; Quentin, Ulf; Kirchhoff, Marc; Brockmann, Rüdiger; Löffler, Klaus

    2015-03-01

    One of the most important issues in automotive industry is lightweight design, especially since the CO2 emission of new cars has to be reduced by 2020. Plastic and fiber reinforced plastics (e.g. CFRP and GFRP) receive besides new manufacturing methods and the employment of high-strength steels or non-ferrous metals increasing interest. Especially the combination of different materials such as metals and plastics to single components exhausts the entire potential on weight reduction. This article presents an approach based on short laser pulses to join such dissimilar materials in industrial applications.

  3. The sort of carburization and the quality of obtained cast iron

    Directory of Open Access Journals (Sweden)

    K. Janerka

    2008-12-01

    Full Text Available In the production of cast iron, the pig iron’s amount in charge material is more and more often limited, and replaced by steel scrap. That extorts the necessity of know-how the carburization and one is looking for carburizers, which ensure obtaining big carbon increment as quickly as possible with the high repeatability and the ones which ensure getting the adequate quality of cast iron. The object of presented research was definition of the influence of charge materials’ sort on the structure, course of solidification, and the effectiveness of process. The cast iron melts, which are presented below, are made only on the basis of steel scrap with portion of graphitoidal, coke and anthracite carburizers, which were added to the charge in solid. In the article one compared the carburizers in respect of their structure, chemical constitution and the effectiveness obtained during the carburization of liquid metal. The melting of cast iron, based on the special pig iron, was carried out as well. The course of melts, chemical constitution of obtained cast iron and its structure were presented. The comparison between quality distribution and the volume fraction of graphite in classes of size for the individual melts were achieved and the TDA curves were inserted.

  4. Characterisation and modelling of defect formation in direct-chill cast AZ80 alloy

    International Nuclear Information System (INIS)

    Wrought magnesium alloys for demanding structural applications require high quality defect free cast feedstock. The aim of this study was to first identify and characterise typical defects in direct chill cast magnesium–aluminium–zinc (AZ) alloy billet and then use modelling to understand the origins of these defects so they can be prevented. Defects were first located using ultrasonic inspection and were then characterised using X-ray computed tomography (XCT) and serial sectioning, establishing the presence of oxide films and intermetallic particles Al8Mn5 in all defects. A model was developed to predict the flow patterns and growth kinetics of the intermetallic phases during casting, which influence the formation of defects. Simulation of the growth of the intermetallic particles demonstrated that precipitation from the liquid occurs in the mould. The combination of the entrained oxide films and intermetallic particles recirculates in the liquid metal and continues to grow, until large enough to settle, which is predicted to occur at the centre of the mould where the flow is the slowest. Based on these predictions, strategies to reduce the susceptibility to defect formation are suggested. - Highlights: • Casting defects in magnesium direct chill casting have been imaged and characterised in 3-dimensions. • The occurrences of co-located clusters of particles and oxide films have been characterised and explained. • A coupled model has been developed to help interpret the observed trend for defects located towards the centre of billets

  5. Design method of electromagnetic field applied to Al-alloy electromagnetic casting

    Institute of Scientific and Technical Information of China (English)

    YANG Jing; DANG Jing-zhi; PENG You-gen; CHENG Jun

    2006-01-01

    The electromagnetic pump imposes the electromagnetic motive force (Lorentz force) on the liquid metal directly and makes it move along the definite direction by using the function of electric current and magnetic field in the conducting fluid.Compared with the traditional die casting, the system of counter-gravity casting can effectively control the speed of fillingto make Al-alloy liquid fill steadily by adjusting controlled-current. So the foundry defects can be decreased or avoided effectively by this system. Based on the theory of electromagnetic pump, the design method of electromagnetic field in electromagnetic pump was investigated emphatically. The rule of magnetic induction intensity B influenced by the divided electromagnet airgap's size was founded. Furthermore, the empirical formula of magnetic induction intensity B in a magnetic airgap for an open magnet in the saturated state was deduced by mathematics regression analysis. Counter-gravity casting applied to the Al-alloy electromagnetic filling was developed with this method. Besides, the electromagnetism filling counter-gravity casting process of the turbo-charge blade wheel was also fixed. The eligibility rate of blade wheel produced by such technique can be increased to 98%. The casts have compact structure and excellent capability.

  6. Characterisation and modelling of defect formation in direct-chill cast AZ80 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mackie, D.; Robson, J.D.; Withers, P.J. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Turski, M. [Magnesium Elektron UK, Rake Lane, Manchester, M27 8BF (United Kingdom)

    2015-06-15

    Wrought magnesium alloys for demanding structural applications require high quality defect free cast feedstock. The aim of this study was to first identify and characterise typical defects in direct chill cast magnesium–aluminium–zinc (AZ) alloy billet and then use modelling to understand the origins of these defects so they can be prevented. Defects were first located using ultrasonic inspection and were then characterised using X-ray computed tomography (XCT) and serial sectioning, establishing the presence of oxide films and intermetallic particles Al{sub 8}Mn{sub 5} in all defects. A model was developed to predict the flow patterns and growth kinetics of the intermetallic phases during casting, which influence the formation of defects. Simulation of the growth of the intermetallic particles demonstrated that precipitation from the liquid occurs in the mould. The combination of the entrained oxide films and intermetallic particles recirculates in the liquid metal and continues to grow, until large enough to settle, which is predicted to occur at the centre of the mould where the flow is the slowest. Based on these predictions, strategies to reduce the susceptibility to defect formation are suggested. - Highlights: • Casting defects in magnesium direct chill casting have been imaged and characterised in 3-dimensions. • The occurrences of co-located clusters of particles and oxide films have been characterised and explained. • A coupled model has been developed to help interpret the observed trend for defects located towards the centre of billets.

  7. Analysis of Fly Fishing Rod Casting Dynamics

    OpenAIRE

    Gang Wang; Norman Wereley

    2011-01-01

    An analysis of fly fishing rod casting dynamics was developed comprising of a nonlinear finite element representation of the composite fly rod and a lumped parameter model for the fly line. A nonlinear finite element model was used to analyze the transient response of the fly rod, in which fly rod responses were simulated for a forward casting stroke. The lumped parameter method was used to discretize the fly line system. Fly line motions were simulated during a cast based on fly rod tip resp...

  8. The X-ray Telescope of CAST

    OpenAIRE

    M. Kuster(Technische Universität Darmstadt); Bräuninger, H.; Cébrian, S.; Davenport, M.; Elefteriadis, C.; Englhauser, J.; Fischer, H.; Franz, J.; Friedrich, P.; Hartmann, R.; Heinsius, F. H.; Hoffmann, D H H; Hoffmeister, G.; Joux, J. N.; Kang, D.

    2007-01-01

    The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and...

  9. Development of a rolling technology for twin-roll cast magnesium strips

    OpenAIRE

    M. Ullmann; Berge, F.; Neh, K.; R. Kawalla

    2015-01-01

    With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed...

  10. Electrochemical and surface studies on the passivity of a dental Pd-based casting alloy in alkaline sulphide solution

    International Nuclear Information System (INIS)

    The corrosion and tarnish behavior of a dental casting Pd-25Ag-18Cu-12Au alloy in 0.1% Na2S solution at 37 deg. C was investigated using potentiodynamic polarization and spectrocolorimetric techniques. The surface film was characterized by X-ray photoelectron spectroscopy (XPS). This alloy exhibited markedly higher resistance to corrosion and tarnish than did the Ag-20Pd-18Cu-12Au alloy in current clinical use. XPS spectra indicated the presence of a thin sulphide film composed of PdS. It was found that the PdS film is very protective and is responsible for the passivity of the Pd-25Ag-18Cu-12Au alloy in 0.1% Na2S solution

  11. Metal hydrides based high energy density thermal battery

    International Nuclear Information System (INIS)

    Highlights: • The principle of the thermal battery using advanced metal hydrides was demonstrated. • The thermal battery used MgH2 and TiMnV as a working pair. • High energy density can be achieved by the use of MgH2 to store thermal energy. - Abstract: A concept of thermal battery based on advanced metal hydrides was studied for heating and cooling of cabins in electric vehicles. The system utilized a pair of thermodynamically matched metal hydrides as energy storage media. The pair of hydrides that was identified and developed was: (1) catalyzed MgH2 as the high temperature hydride material, due to its high energy density and enhanced kinetics; and (2) TiV0.62Mn1.5 alloy as the matching low temperature hydride. Further, a proof-of-concept prototype was built and tested, demonstrating the potential of the system as HVAC for transportation vehicles

  12. Quantum-based Atomistic Simulation of Transition Metals

    Energy Technology Data Exchange (ETDEWEB)

    Moriarty, J A; Benedict, L X; Glosli, J N; Hood, R Q; Orlikowski, D A; Patel, M V; Soderlind, P; Streitz, F H; Tang, M; Yang, L H

    2005-08-29

    First-principles generalized pseudopotential theory (GPT) provides a fundamental basis for transferable multi-ion interatomic potentials in d-electron transition metals within density-functional quantum mechanics. In mid-period bcc metals, where multi-ion angular forces are important to structural properties, simplified model GPT or MGPT potentials have been developed based on canonical d bands to allow analytic forms and large-scale atomistic simulations. Robust, advanced-generation MGPT potentials have now been obtained for Ta and Mo and successfully applied to a wide range of structural, thermodynamic, defect and mechanical properties at both ambient and extreme conditions of pressure and temperature. Recent algorithm improvements have also led to a more general matrix representation of MGPT beyond canonical bands allowing increased accuracy and extension to f-electron actinide metals, an order of magnitude increase in computational speed, and the current development of temperature-dependent potentials.

  13. New Ti-based Ti–Cu–Zr–Fe–Sn–Si–Ag bulk metallic glass for biomedical applications

    International Nuclear Information System (INIS)

    Highlights: • Novel Ti47Cu38Zr7.5Fe2.5Sn2Si1Ag2 (at.%) bulk metallic glass (BMG) with a critical diameter of 7 mm was discovered. • The present BMG is the largest Ni- and Be-free Ti-based BMG containing low content of noble metal reported to date. • The glassy alloy possesses high specific strength, low Young’s modulus, and good corrosion resistance and bio-compatibility. • Combination of high glass-forming ability and good mechano- and bio-compatibility for the Ti-based BMG demonstrates the potential for use in biomedical applications. - Abstract: A novel Ni-free Ti47Cu38Zr7.5Fe2.5Sn2Si1Ag2 (at.%) bulk metallic glass (BMG) with superior glass-forming ability, good mechanical properties and excellent biocompatibility was discovered. The Ti-based BMG with a diameter of 7 mm can be prepared by copper mold casting and the supercooled liquid region was 52 K. Compressive strength, specific strength, Young’s modulus and microhardness of the Ti-based BMG were about 2.08 GPa, 3.2 × 105 N m/kg, 100 GPa and 588 Hv, respectively. Electrochemical measurements indicated that the Ti-based glassy alloy possesses higher corrosion resistance than Ti–6Al–4V alloy in a simulated body fluid environment. Attachment, spreading out and proliferation of MC3T3-E1 cells on the Ti-based BMG surface demonstrated the excellent biocompatibility. Mechanisms of the formation and properties for the Ti-based glassy alloy are also discussed. The combination of high glass-forming ability, excellent mechanical properties, high corrosion resistance and good biocompatibility demonstrates the potential of the Ni-free Ti-based BMG for use in biomedical applications

  14. Formability Evaluation of Sheet Metals Based on Global Strain Distribution

    Science.gov (United States)

    Zhang, Ling; Lin, Jianping; Min, Junying; Ye, You; Kang, Liugen

    2016-06-01

    According to the conventional methods for formability evaluation, e.g., forming limit curve (FLC), limit dome height, and total elongation, inconsistent results are observed when comparing the formability of four advanced high-strength steels (AHSS) with an ultimate tensile strength grade of 1000 MPa. The strain distribution analysis with the aid of digital image correlation technique shows that different uniform deformation capabilities of sheet metals under the same loading conditions are responsible for this inconsistency. In addition, metallurgical analysis suggests that inhomogeneous microstructure distribution and phase transformation during deformation in some materials play important roles in the uniform deformation capability of sheet metal. Limit strains on the commonly used FLC only relate to the major and minor strains of local deforming elements associated with the onset of necking. However, the formability of a sheet metal component is determined by the strain magnitudes of all deforming elements involved during the forming process. Hence, the formability evaluation of sheet metals from a global aspect is more applicable for practical engineering. A new method based on two indices (i.e., which represent global formability and uniform deformation capability, respectively) is proposed to evaluate the formability of sheet metals based on global strain distribution. The formability and evolution of deformation uniformity of the investigated AHSS at different stress states are studied with this new method. Compared with other formability evaluation methods, the new method is demonstrated to be more appropriate for practical engineering, and it is applicable to both in-plane and out-of-plane deformation. Additionally, the global formability of sheet metals can be more comprehensively understood with this new method.

  15. Numerical simulation of the interface molten metal air in the shot sleeve chambre and mold cavity of a die casting machine

    Science.gov (United States)

    Korti, Abdel Illah Nabil; Abboudi, Said

    2011-11-01

    The objective of this study relates to the numerical simulation of the free surface during the two-dimensional flow and solidification of aluminum in the horizontal cylinder and mold cavity of the high pressure die casting HPDC machine with cold chamber. The flow is governed by the Navier-Stokes equations (the mass and the momentum conservations) and solved in the two phase's liquid aluminum and air. The tracking of the free surface is ensured by the VOF method. The equivalent specific heat method is used to solve the phase change heat transfer problem in the solidification process. Considering the displacement of the plunger, the geometry of the problem is variable and the numerical resolution uses a dynamic grid. The study examines the influence of the plunger speed on the evolution of the interface aluminum liquid-air profile, the mass of air imprisoned and the stream function contours versus time. Filling of a mold is an essential part of HPDC process and affects significantly the heat transfer and solidification of the melt. For this reason, accurate prediction of the temperature field in the system can be achieved only by including simulation of filling in the analysis.

  16. Use of freeze-casting in advanced burner reactor fuel design

    Energy Technology Data Exchange (ETDEWEB)

    Lang, A. L.; Yablinsky, C. A.; Allen, T. R. [Dept. of Engineering Physics, Univ. of Wisconsin Madison, 1500 Engineering Drive, Madison, WI 53711 (United States); Burger, J.; Hunger, P. M.; Wegst, U. G. K. [Thayer School of Engineering, Dartmouth College, 8000 Cummings Hall, Hanover, NH 03755 (United States)

    2012-07-01

    This paper will detail the modeling of a fast reactor with fuel pins created using a freeze-casting process. Freeze-casting is a method of creating an inert scaffold within a fuel pin. The scaffold is created using a directional solidification process and results in open porosity for emplacement of fuel, with pores ranging in size from 300 microns to 500 microns in diameter. These pores allow multiple fuel types and enrichments to be loaded into one fuel pin. Also, each pore could be filled with varying amounts of fuel to allow for the specific volume of fission gases created by that fuel type. Currently fast reactors, including advanced burner reactors (ABR's), are not economically feasible due to the high cost of operating the reactors and of reprocessing the fuel. However, if the fuel could be very precisely placed, such as within a freeze-cast scaffold, this could increase fuel performance and result in a valid design with a much lower cost per megawatt. In addition to competitive costs, freeze-cast fuel would also allow for selective breeding or burning of actinides within specific locations in fast reactors. For example, fast flux peak locations could be utilized on a minute scale to target specific actinides for transmutation. Freeze-cast fuel is extremely flexible and has great potential in a variety of applications. This paper performs initial modeling of freeze-cast fuel, with the generic fast reactor parameters for this model based on EBR-II. The core has an assumed power of 62.5 MWt. The neutronics code used was Monte Carlo N-Particle (MCNP5) transport code. Uniform pore sizes were used in increments of 100 microns. Two different freeze-cast scaffold materials were used: ceramic (MgO-ZrO{sub 2}) and steel (SS316L). Separate models were needed for each material because the freeze-cast ceramic and metal scaffolds have different structural characteristics and overall porosities. Basic criticality results were compiled for the various models

  17. A comparison on the marginal gap of two base metal alloys (Minalux, VeraBond2 during firing cycles of porcelain

    Directory of Open Access Journals (Sweden)

    Monzavi A.

    2004-06-01

    Full Text Available Statement of Problem: Nowadays economical issues on high gold alloys have changed the practice of metal-ceramic restorations toward base-metal alloys. Minalux is one of the base-metal alloys produced in Iran. Marginal fitness is of high importance to be evaluated in dental alloys."nPurpose: The aim of the present study was to compare the marginal adaptation of two base-metal alloys, Minalux (Mavadkaran Co. Iran and VeraBond2 (Aibadent Co. USA during firing cycles of porcelain. Materials and Methods: In an experimental study 24 standard brass dies, with 135° chamfer finishing line were fabricated by Computer Numeric Controlled (CNC milling machine. The samples were randomly divided in two groups, A and B, 12 in each. Following wax-up, the samples were equally cast with two mentioned alloys. In each group, there were 4 controlled samples, which proceeded to firing cycle without veneering porcelain. Scanning electron microscope (SEM measurements of marginal gap from buccal and lingual aspects were performed after 4 stages of casting, degassing, porcelain application and glazing. The data were analyzed using Four-way ANOVA and multiple comparative test based on Tukey criteria. Results: The findings of this study revealed that there was no significant difference in the marginal gap of Minalux (31.10±7.8u.m and VeraBond2 (30.27±6.96u.m with confidence level at 0.95 (P=0.43. For both alloys the greatest gap was observed after degassing stage (P<0.05. Porcelain and porcelain veneering proximity caused significant changes in the marginal gap of Minalux castings (P<0.05, however, such changes did not occur in VeraBond2 (PO.05."nConclusion: Based on the findings of this study, the marginal gaps of two base metal alloys, Minalux and VeraBond2, were proved to be identical and that of the Minalux alloy existed in the range of acceptable clinical application. It was also concluded that Minalux dental alloys could provide proper marginal adaptation.

  18. High-Resolution Plasmonic Refractive-Index Sensor Based on a Metal-Insulator-Metal Structure

    Institute of Scientific and Technical Information of China (English)

    ZHU Jia-Hu; HUANG Xu-Guang; MEI Xian

    2011-01-01

    @@ A high-resolution plasmonic refractive-index sensor based on a metal-insulator-metal structure consisting of a straight bus waveguide and a resonator waveguide is proposed and numerically simulated by using the finite difference time domain method under a perfectly matched layer absorbing boundary condition.Both analytic and simulated results show that the resonant wavelengths of the sensor have a linear relationship with the refractive index of material under sensing.Based on the relationship,the refractive index of the material can be obtained from the detection of one of the resonant wavelengths.The resolution of refractive index of the nanometeric plasmonic sensor can reach as high as 10-6,giving the wavelength resolution of 0.01 nm.It could be applied to highly-resolution biological sensing.%A high-resolution plasmonic refractive-index sensor based on a metal-insulator-metal structure consisting of a straight bus waveguide and a resonator waveguide is proposed and numerically simulated by using the finite difference time domain method under a perfectly matcted layer absorbing boundary conditition. Both analytic and simulated results show that the resonant wavelengths of the sensor have a linear relationship with the refractive index of material under sensing. Based on the relationship, the refractive index of the material can be obtained from the detection of one of the resonant wavelengths. The resolutio of refractive index of the nanometeric plasmonic sensor can reach as high as 1O-6, giving the wavelength resolution of 0.01 nm. It could be applied to highly- resolution biological sensing.

  19. Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam

    2012-12-15

    This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

  20. Composite Materials Processing of Cast Iron and Ceramics Using Compo-Casting Technology

    Science.gov (United States)

    Tomita, Yoshihiro; Sumimoto, Haruyoshi

    The compo-casting technology of ceramics and cast iron is expected to be one of the major casting technologies that can expand the application fields of cast iron. This technique allows the heat energy of the molten metal to be utilized to produce cast iron products which are added with functions of ceramic materials. The largest problem in compo-casting technology is generation of cracks caused by thermal shock. Although this crack generation can be prevented by reducing the thermal stress by means of preheating ceramics, the necessary preheating temperature is considerably high and its precise controlling is difficult at the practical foundry working sites. In this study, we tried to numerically predict the critical preheating temperature of ceramics using the thermal stress analysis in unsteady heat transfer and the Newman's diagram, and found that the preheating of ceramics to reduce thermal stress could be substituted with placing an appropriate cast iron cover around the ceramics. Excellent results were obtained by using a method whereby a ceramic bar was covered with a flake graphite cast iron cover and fixed in a sand mold and then molten metal was poured. Then, two or three ceramics were examined at the same time under the compocasting condition. As a result, three specimens could be done at the same time by adjusting the cover space to 15mm. Moreover, irregular shape ceramics were examined under the compocasting condition. As a result, the compocasting could be done by devising the cover shape. In each condition, it was confirmed that the cover shape made from the analytical result was effective to the compocasting by doing the thermometry of the specimens.

  1. Enzymatic biosensors based on the use of metal oxide nanoparticles

    International Nuclear Information System (INIS)

    Over the past decades, various techniques have been developed to obtain materials at a nanoscale level to design biosensors with high sensitivity, selectivity and efficiency. Metal oxide nanoparticles (MONPs) are of particular interests and have received much attention because of their unique physical, chemical and catalytic properties. This review summarizes the progress made in enzymatic biosensors based on the use of MONPs. Synthetic methods, strategies for immobilization, and the functions of MONPs in enzymatic biosensing systems are reviewed and discussed. The article is subdivided into sections on enzymatic biosensors based on (a) zinc oxide nanoparticles, (b) titanium oxide nanoparticles, (c) iron oxide nanoparticles, and (d) other metal oxide nanoparticles. While substantial advances have been made in MONPs-based enzymatic biosensors, their applications to real samples still lie ahead because issues such as reproducibility and sensor stability have to be solved. (author)

  2. NUMERICAL SIMULATION OF MOLTEN POOL AND CONTROL STRATEGY OF KISS POINT IN A TWIN-ROLL STRIP CASTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Coupled turbulent flow, temperature fields of the twin-roll casting strip process were simulated by three-dimensional finite element method. Based on the heat balance calculation and using inverse methods between the simulations and real experiments,the relational models among casting speed, location, and coefficient of heat transfer between molten metal and rolls in different regions are given. In the simulation, the calculated surface temperatures are in good agreement with the measured values. An on-line model of kiss point is derived by simulations and the geometry of molten pool,corresponding control strategy is also proposed.

  3. Production Scheduling for the Furnace - Casting Line System

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-07-01

    Full Text Available The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.

  4. Fabrication and ageing of cast austenitic steels

    International Nuclear Information System (INIS)

    An investigation has been undertaken to determine the magnitude of any reduction in properties which may occur in cast duplex stainless steels and weldments during long term exposure to reactor operating conditions. Test panels were fabricated in CF3 stainless steel by a manual metal arc (MMA) process using 19.9.L (Type 308L) consumables. The mechanical properties and intergranular corrosion resistance of parent material and weldments were measured following accelerated ageing at 3750 and 4000C for up to 10,000 hours. Both the impact energy and J/sub R/ fracture toughness properties of the cast austenitic/ferritic stainless steel were reduced following aging at 4000C for 10,000 hours, whereas austenitic stainless steel MMA weld metals exhibited a reduction in J/sub R/ fracture toughness but no change in impact energy. Even in the unaged state, MMA weld metals were shown to have a much lower resistance to stable crack growth than the parent cast steel, and, following aging, there is a further reduction in the ductile tearing resistance of such weld metals. Therefore, in any assessment of the structural integrity of the reactor coolant pump bowl for a pressurized water reactor (PWR), the weld metal fracture properties during service are likely to be of considerable importance

  5. Casting of microstructured shark skin surfaces and possible applications on aluminum casting parts

    Directory of Open Access Journals (Sweden)

    Todor Ivanov

    2011-02-01

    Full Text Available Within the project Functional Surfaces via Micro- and Nanoscaled Structures?which is part of the Cluster of Excellence 揑ntegrative Production Technology?established and financed by the German Research Foundation (DFG, an investment casting process to produce 3-dimensional functional surfaces down to a structural size of 1 μm on near-net-shape-casting parts has been developed. The common way to realize functional microstructures on metallic surfaces is to use laser ablation, electro discharge machining or micro milling. The handicap of these processes is their limited productivity. The approach of this project to raise the efficiency is to use the investment casting process to replicate microstructured surfaces by moulding from a laser-microstructured grand master pattern. The main research objective deals with the investigation of the single process steps of the investment casting process with regard to the moulding accuracy. Actual results concerning making of the wax pattern, suitability of ceramic mould and core materials for casting of an AlSi7Mg0.3 alloy as well as the knock-out behavior of the shells are presented. By using of the example of an intake manifold of a gasoline race car engine, a technical shark skin surface has been realized to reduce the drag of the intake air. The intake manifold consists of an air-restrictor with a defined inner diameter which is microstructured with technical shark skin riblets. For this reason the inner diameter cannot be drilled after casting and demands a very high accuracy of the casting part. A technology for the fabrication and demoulding of accurate microstructured castings are shown. Shrinkage factors of different moulding steps of the macroscopic casting part as well as the microscopic riblet structure have been examined as well.

  6. Energy Saving Melting and Revert Reduction Technology (Energy SMARRT): Manufacturing Advanced Engineered Components Using Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Littleton, Harry; Griffin, John

    2011-07-31

    This project was a subtask of Energy Saving Melting and Revert Reduction Technology (Energy SMARRT) Program. Through this project, technologies, such as computer modeling, pattern quality control, casting quality control and marketing tools, were developed to advance the Lost Foam Casting process application and provide greater energy savings. These technologies have improved (1) production efficiency, (2) mechanical properties, and (3) marketability of lost foam castings. All three reduce energy consumption in the metals casting industry. This report summarizes the work done on all tasks in the period of January 1, 2004 through June 30, 2011. Current (2011) annual energy saving estimates based on commercial introduction in 2011 and a market penetration of 97% by 2020 is 5.02 trillion BTU's/year and 6.46 trillion BTU's/year with 100% market penetration by 2023. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.03 Million Metric Tons of Carbon Equivalent (MM TCE).

  7. Development of a rolling technology for twin-roll cast magnesium strips

    Directory of Open Access Journals (Sweden)

    M. Ullmann

    2015-10-01

    Full Text Available With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed at the Institute of Metal Forming at the Technical University Bergakademie Freiberg (Germany in cooperation with MgF Magnesium Flachprodukte GmbH (Germ any. The technology of twin-roll casting and strip rolling on a four-high reversing mill is described.

  8. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  9. Symptomatic stent cast.

    Science.gov (United States)

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla

    2008-02-01

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  10. CENTRIFUGAL CASTING MACHINE

    Science.gov (United States)

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  11. Mathematical Modeling on the Growth and Removal of Non-metallic Inclusions in the Molten Steel in a Two-Strand Continuous Casting Tundish

    Science.gov (United States)

    Ling, Haitao; Zhang, Lifeng; Li, Hong

    2016-10-01

    In the current study, mathematical models were developed to predict the transient concentration and size distribution of inclusions in a two-strand continuous casting tundish. The collision and growth of inclusions were considered. The contribution of turbulent collision and Stokes collision was evaluated. The removal of inclusions from the top surface was modeled by considering the properties of inclusions and the molten steel, such as the wettability, density, size, and interfacial tension. The effect of composition of inclusions on the collision of inclusions was included through the Hamaker constant. Meanwhile, the effect of the turbulent fluctuation velocity on the removal of inclusions at the top surface was also studied. Inclusions in steel samples were detected using automatic SEM Scanning so that the amount, morphology, size, and composition of inclusions were achieved. In the simulation, the size distribution of inclusions at the end steel refining was used as the initial size distribution of inclusions at tundish inlet. The equilibrium time when the collision and coalescence of inclusions reached the steady state was equal to 3.9 times of the mean residence time. When Stokes collision, turbulent collision, and removal by floating were included, the removal fraction of inclusions was 16.4 pct. Finally, the removal of solid and liquid inclusions, such as Al2O3, SiO2, and 12CaO·7Al2O3, at the interface between the molten steel and slag was studied. Compared with 12CaO·7Al2O3 inclusions, the silica and alumina inclusions were much easier to be removed from the molten steel and their removal fractions were 36.5 and 39.2 pct, respectively.

  12. Mathematical Modeling on the Growth and Removal of Non-metallic Inclusions in the Molten Steel in a Two-Strand Continuous Casting Tundish

    Science.gov (United States)

    Ling, Haitao; Zhang, Lifeng; Li, Hong

    2016-07-01

    In the current study, mathematical models were developed to predict the transient concentration and size distribution of inclusions in a two-strand continuous casting tundish. The collision and growth of inclusions were considered. The contribution of turbulent collision and Stokes collision was evaluated. The removal of inclusions from the top surface was modeled by considering the properties of inclusions and the molten steel, such as the wettability, density, size, and interfacial tension. The effect of composition of inclusions on the collision of inclusions was included through the Hamaker constant. Meanwhile, the effect of the turbulent fluctuation velocity on the removal of inclusions at the top surface was also studied. Inclusions in steel samples were detected using automatic SEM Scanning so that the amount, morphology, size, and composition of inclusions were achieved. In the simulation, the size distribution of inclusions at the end steel refining was used as the initial size distribution of inclusions at tundish inlet. The equilibrium time when the collision and coalescence of inclusions reached the steady state was equal to 3.9 times of the mean residence time. When Stokes collision, turbulent collision, and removal by floating were included, the removal fraction of inclusions was 16.4 pct. Finally, the removal of solid and liquid inclusions, such as Al2O3, SiO2, and 12CaO·7Al2O3, at the interface between the molten steel and slag was studied. Compared with 12CaO·7Al2O3 inclusions, the silica and alumina inclusions were much easier to be removed from the molten steel and their removal fractions were 36.5 and 39.2 pct, respectively.

  13. Mechanism and application of a newly developed pressure casting process: horizontal squeeze casting

    Directory of Open Access Journals (Sweden)

    Li Peijie

    2014-07-01

    Full Text Available Compared to traditional high-pressure die casting (HPDC, horizontal squeeze casting (HSC is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity filling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. Furthermore, numerical simulation is used to analyze the three fundamental characteristics of HSC: slow cavity filling, squeeze feeding and slow sleeve filling. From this, a selection principle is given based on the three related critical casting parameters: cavity filling velocity, gate size and sleeve filling velocity. Finally, two specific applications of HSC are introduced, and the future direction of HSC development is discussed.

  14. Metallomics insights for in vivo studies of metal based nanomaterials.

    Science.gov (United States)

    Wang, Bing; Feng, Weiyue; Zhao, Yuliang; Chai, Zhifang

    2013-06-01

    With the rapid development of engineered nanomaterials (NMs) and wide biomedical applications for new types of multifunctional NMs, an understanding of the behavior patterns of NMs in vivo and clarification of their potential health impact as a result of their novel physicochemical properties is essential for ensuring safety in biomedical applications of nanotechnology. NMs have heterogeneous characteristics in that they combine the bulk properties of solids with the mobility of molecules, and present phase transformation, dissolution, oxidation/reduction as well as nano-bio interface reactions in biological milieu, which affect their in vivo behaviors and biological effects. The accurate study of identification, quantification, transformation state of NMs and their biological effects in vivo remains a challenge. This review aims to provide a "metallomics" (an integrated metal-assisted function bioscience) insight into the in vivo behavior and biological effects of NMs, particularly for metal-based nanomaterials (MNMs) and is based mainly on our own research and other previous works.

  15. Terahertz wave manipulation with metamaterials based on metal and graphene

    DEFF Research Database (Denmark)

    Andryieuski, Andrei; Malureanu, Radu; Zalkovskij, Maksim;

    2013-01-01

    for active and passive materials and devices. Metamaterials, metal-dielectric artificial composites, propose wide possibilities for achieving unconventional electromagnetic properties, not found in nature. Moreover, metamaterials constructed of graphene, a monolayer of carbon atoms, allow for tunable...... response. In this presentation we overview our results on theory, fabrication and characterization of metal and graphene based metamaterials for the THz range. We show that the multiple layers of structured graphene can form a hyperbolic dispersion medium lens able to resolve the subwavelength features [2......]. We analyze the limitations and demonstrate numerically and experimentally the chiral and nonchiral thin-film metamaterial based polarization converters [3–5] and graphene total absorbers for THz radiation [6]....

  16. Plasmonic modulator based on gain-assisted metal-semiconductor-metal waveguide

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia E.; Kulkova, Irina V.; Malureanu, Radu;

    2012-01-01

    We investigate plasmonic modulators with a gain material to be implemented as ultra-compact and ultra-fast active nanodevices in photonic integrated circuits. We analyze metal-semiconductor-metal (MSM) waveguides with InGaAsP-based active material layers as ultra-compact plasmonic modulators....... The modulation is achieved by changing the gain of the core that results in different transmittance through the waveguides. A MSM waveguide enables high field localization and therefore high modulation speed. Bulk semiconductor, quantum wells and quantum dots, arranged in either horizontal or vertical layout......, are considered as the core of the MSM waveguide. Dependences on the waveguide core size and gain values of various active materials are studied. The designs consider also practical aspects like n- and p-doped layers and barriers in order to obtain results as close to reality. The effective propagation constants...

  17. Development of a thermodynamic data base for selected heavy metals

    International Nuclear Information System (INIS)

    The report on the development of a thermodynamic data base for selected heavy metals covers the description of experimental methods, the thermodynamic model for chromate, the thermodynamic model for dichromate, the thermodynamic model for manganese (II), the thermodynamic model for cobalt, the thermodynamic model for nickel, the thermodynamic model for copper (I), the thermodynamic model for copper(II), the thermodynamic model for mercury (0) and mercury (I), the thermodynamic model for mercury (III), the thermodynamic model for arsenate.

  18. Heavy metal ion sensors based on organic microcavity lasers

    OpenAIRE

    Lozenko, Sergii

    2011-01-01

    Monitoring of environmental pollutants present at low concentrations requires creation of miniature, low-cost, and highly sensitive detectors that are capable to specifically identify target substances. In this thesis, a detection approach based on refractive index sensing with polymer micro-lasers is proposed and its application to the detection of heavy metal pollutants in water (mercury – Hg2+, cadmium – Cd2+ and lead – Pb2+) is studied. The resonance frequencies of the microcavity are hig...

  19. Molecularly Imprinted Polymer/Metal Organic Framework Based Chemical Sensors

    Directory of Open Access Journals (Sweden)

    Zhenzhong Guo

    2016-10-01

    Full Text Available The present review describes recent advances in the concept of molecular imprinting using metal organic frameworks (MOF for development of chemical sensors. Two main strategies regarding the fabrication, performance and applications of recent sensors based on molecularly imprinted polymers associated with MOF are presented: molecularly imprinted MOF films and molecularly imprinted core-shell nanoparticles using MOF as core. The associated transduction modes are also discussed. A brief conclusion and future expectations are described herein.

  20. STARCH/PULP-FIBER BASED PACKAGING FOAMS AND CAST FILMS CONTAINING ALASKAN FISH BY-PRODUCTS (WASTE

    Directory of Open Access Journals (Sweden)

    Syed H. Imam

    2008-08-01

    Full Text Available Baked starch/pulp foams were prepared from formulations containing zero to 25 weight percent of processed Alaskan fish by-products that consisted mostly of salmon heads, pollock heads, and pollock frames (bones and associated remains produced in the filleting operation. Fish by-products thermoformed well along with starch and pulp fiber, and the foam product (panels exhibited useful mechanical properties. Foams with all three fish by-products, ranging between 10 and 15 wt%, showed the highest flexural modulus (500-770 Mpa. Above 20% fiber content, the modulus dropped considerably in all foam samples. Foam panels with pollock frames had the highest flexural modulus, at about 15% fiber content (770 Mpa. Foams with salmon heads registered the lowest modulus, at 25% concentration. Attempts were also made to cast starch-glycerol-poly (vinyl alcohol films containing 25% fish by-product (salmon heads. These films showed a tensile strength of 15 Mpa and elongation at break of 78.2%. All foams containing fish by-product degraded well in compost at ambient temperature (24oC, loosing roughly between 75-80% of their weight within 7 weeks. The films degraded at a much higher rate initially. When left in water, foams prepared without fish by-product absorbed water much more quickly and deteriorated faster, whereas, water absorption in foams with fish by-product was initially delayed and/or slowed for about 24 h. After this period, water absorption was rapid.

  1. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  2. Crystallization of Mg-based bulk metallic glass

    Institute of Scientific and Technical Information of China (English)

    CHEN Gang; M. FERRY

    2006-01-01

    Mg-based bulk metallic glass fabricated by conventional copper mould method was aged at different temperatures. X-ray diffractometry(XRD), scanning electron microscopy(SEM), atomic force microscopy(AFM) and focused ion beam(FIB) miller were employed to examine specimens obtained under different conditions. The crystallization of Mg-based bulk metallic glass depends upon both the aging temperature and the aging time. As temperature increases or the holding time increases, the microstructure of the aged specimen varies from glassy one to crystalline one plus glassy phase and then to absolutely multiphase crystalline one. From the FIB images, it is clear that Mg-based bulk metallic glass could not only crystallize completely but also display dendrite-like growth style. From the AFM images, there are not only significant variations of microstructures but also surface morphology of specimens obtained under different conditions. It is proposed that the surface morphology varies as the treating temperature increases. The Vickers hardness of different specimens increases as the fraction of crystalline phase (s) increases.

  3. CAST-CERN Axion Solar Telescope

    International Nuclear Information System (INIS)

    CAST (CERN Axion Solar Telescope) is a helioscope looking for axions coming from the solar core to the Earth. The experiment, located at CERN, is based on the Primakoff effect and uses a magnetic field of 9 T provided by a decommissioned LHC magnet. CAST is able to follow the Sun during sunrise and sunset and therefore three X-ray detectors are mounted on both ends of the magnet waiting for a photon from axion-to-photon conversion due to Primakoff effect. During its first phase, which concluded in 2004, CAST has been looking for axions with masses up to 0.02 eV. The second phase did already start and first data were taken in December 2005. CAST's second phase manages to reestablish the coherence needed to scan for axions with masses up to 0.83 eV by using a buffer gas. This enables the experiment to look into the theoretical regions for axions

  4. Effects of Melt Treatment on the Casting Defects and Mechanical Properties of Metal Mould Casting Al-10Si Alloy Steering Pump%熔体处理对金属型铸造Al-10Si合金转向泵性能的影响

    Institute of Scientific and Technical Information of China (English)

    沈刚; 徐志锋

    2013-01-01

    Aiming at the slag inclusion, shrinkage hole and pinhole defects in 228 automobile steering pumps during metal mould casting process, the effects of melt treatment on casting defects and mechanical properties of 228 automobile steering pumps were investigated. The results show that the modification effects of Al-Ti-C + Al-Sr compound modifier are obviously superior to those of Al-Ti-B+ Al-Sr compound modifier in refining grain size, and tensile strength and elongation of the steering pump with Al-Ti-C+Al-Sr compound modifier are improved by 10% and approximately 40%—50%, respectively. Compared with the flux method, the rotating bubble floating method exhibits the more acceptable ability to slag removal and degassing. With rotating velocity of 400 r/min, gas flow of 5 L/min and rotating refining for 15 min as well as holding for 9 min, the reject rate is decreased from 36. 2% to below 1. 2% , and the qualified rate is increased by 97%.%针对228型汽车转向泵Al-10Si铸件金属型铸造存在的渣孔、缩松及针孔等缺陷,研究了合金熔体处理工艺对转向泵铸件金属型铸造缺陷和力学性能的影响.试验表明,Al-Ti C+ Al-Sr复合变质比Al-Ti-B+ Al-Sr复合变质有更好的晶粒细化效果,使铸件的抗拉强度提高了10%,伸长率提高了40%~50%;在Al-10Si合金熔体的精炼净化处理方面,旋转精炼气泡浮游法比熔剂法有更强的除渣、除气能力.旋转气泡浮游法在转速为400 r/min、气体流量为5 L/min、旋转精炼15 min、静置9 min后,夹渣废品率从原来的36.2%降至1.2%以下,铸件合格率提高至97%.

  5. Rapid Manufacturing Technology for Precision Casting Mould Based on Selective Laser Sintering%基于选择性激光烧结的精铸模快速制造技术

    Institute of Scientific and Technical Information of China (English)

    白培康; 程军; 王建宏; 刘斌

    2004-01-01

    The selective laser sintering (SLS) technique is introduced. A new type of rapid prototyping material (PCP1) has been developed, which can be used to produce precision casting mould directly and rapidly from a CAD model by the selective sintering of successive layers of PCP1 with a laser beam. In comparison with conventional manufacturing methods, prominent features of this technique include high forming rate, low development cost and good flexibility. The rapid manufacturing process of precision casting mould based on SLS is discussed.

  6. GRAPHENE BASED METAL AND METAL OXIDE NANOCOMPOSITES: SYNTHESIS, PROPERTIES AND THEIR APPLICATIONS

    KAUST Repository

    Khan, Mujeeb

    2015-06-11

    Graphene, an atomically thin two-dimensional carbonaceous material, has attracted tremendous attention in the scientific community, due to its exceptional electronic, electrical, and mechanical properties. Indeed, with the recent explosion of methods for a large-scale synthesis of graphene, the number of publications related to graphene and other graphene based materials have increased exponentially. Particularly the easy preparation of graphene like materials, such as, highly reduced graphene oxide (HRG) via reduction of graphite oxide (GO), offers a wide range of possibilities for the preparation of graphene based inorganic nanocomposites by the incorporation of various functional nanomaterials for a variety of applications. In this review, we discuss the current development of graphene based metal and metal oxide nanocomposites, with a detailed account of their synthesis and properties. Specifically, much attention has been given to their wide range of applications in various fields, including, electronics, electrochemical and electrical fields. Overall, by the inclusion of various references, this review covers in detail aspects of the graphene-based inorganic nanocomposites.

  7. (Continuous casting 1985)

    Energy Technology Data Exchange (ETDEWEB)

    Wilde, R.A.

    1985-06-12

    The report covers the Continuous Casting '85 Conference including informal discussions with conference attendees. In general, the papers presented at the conference concerned an overview of continuous steel casting worldwide, state-of-the-art aspects of steel continuous casting technology including caster startup problems, modifications, control system strategies, energy use profiles, quality control aspects, steel chemistry control, refractories, operational aspects of continuous casters, etc. No papers were presented in the development of thin section or thin strip casting of steel. Informal discussions were held with several conference attendees including (1) Bernard Trentini, Executive Director of the Association Technique De La Siderurgie Francaise in Paris, France (similar to the American Iron and Steel Institute); (2) Dr. Wolfgang Reichelt and Dr. Peter Voss-Spilker both of Mannesmann Demag Huttentechnik -a continuous casting and other steel making machine builder in-lieu of meeting at their plant in Duisburg, FRG on May 31; (3) Ewan C. Hewitt of Devote McKee Corp., Sheffield, England; (4) Wilfried Heinemann, head of R D Dept. at Concast Standard AG in Zurich, Switzerland; and (5) Hideo Ueno, engineer of melting section, Mitsubishi Steel Mfg. Co. Ltd, Tokyo Japan. A visit was made to the Teesside Laboratories of British Steel Corp. for discussions of their thin section casting research program in particular and R D program in general.

  8. Skeleton castings dynamic load resistance

    OpenAIRE

    M. Cholewa; J. Szajnar; T. Szuter

    2013-01-01

    Purpose: The article is to show selected results of research in a field of new type of cast spatial composite reinforcements. This article shows skeleton casting case as a particular approach to continuous, spatial composite reinforcement.Design/methodology/approach: The research is concerning properties of cast spatial microlattice structures called skeleton castings. In this paper results of impact test of skeleton casting with octahedron elementary cell were shown. The selection of interna...

  9. Caste-based social inequalities and childhood anemia in India : results from the National Family Health Survey (NFHS) 2005-2006

    NARCIS (Netherlands)

    Vart, Priya; Jaglan, Ajay; Shafique, Kashif

    2015-01-01

    Background: Caste is one of the traditional measures of social segregation in India and differs from other indicators as it is both, endogamous and hereditary. Evidence suggests that belonging to lower castes exposes one to social inequalities and affects health adversely. We examined the associatio

  10. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    Energy Technology Data Exchange (ETDEWEB)

    Sabau, Adrian S [ORNL

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to

  11. Optimization of Squeeze Casting for Aluminum Alloy Parts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important

  12. Injection-Molded Soft Magnets Prepared from Fe-Based Metallic Glass: Mechanical and Magnetic Properties

    Science.gov (United States)

    Zhong, Tian; Huang, Ran; Huang, Jia; Ouyang, Wei

    2015-10-01

    The injection-molded metallic glass soft magnet is prepared from the powder of melt-spun ribbon of Fe36Co36B20Si4Nb4 glassy alloy and Nylon 6,6 of wt.% from 5 to 20 via the polymer injection molding technology. The product is characterized by the SEM, mechanical, and magnetic test. The results indicate that this type of materials has comparable mechanical properties and morphological feature with the conventional injection-molded NdFeB magnet and exhibits excellent soft magnetic behaviors. The magnetic properties of the injected magnets are compared with the raw metallic glass, solvent-casted resin bonding magnets, and thermal-treated magnets to confirm that the processing temperature of Nylon injection does not affect the magnetism. The injection technology is a practical processing method to be applied on the metallic glass for potential usage.

  13. Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

    Directory of Open Access Journals (Sweden)

    Iban Vicario

    2016-01-01

    Full Text Available Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting the reduction in the weight of vehicles by using lighter materials. The aim of the work is to evaluate the influence of different aluminium foams and injection parameters in order to obtain compound castings with a compromise between the obtained properties and weight by high-pressure die cast (HPDC using aluminium foams as cores into a magnesium cast part. To evaluate the influence of the different aluminium foams and injection parameters on the final casting products quality, the type and density of the aluminium foam, metal temperature, plunger speed, and multiplication pressure have been varied within a range of suitable values. The obtained compound HPDC castings have been studied by performing visual and RX inspections, obtaining sound composite castings with aluminium foam cores. The presence of an external continuous layer on the foam surface and the correct placement of the foam to support injection conditions permit obtaining good quality parts. A HPDC processed magnesium-aluminium foam composite has been developed for a bicycle application obtaining a suitable combination of mechanical properties and, especially, a reduced weight in the demonstration part.

  14. Atomic structures of Zr-based metallic glasses

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The atomic structures of Zr-Ni and Zr-Ti-Al-Cu-Ni metallic glasses were investigated by using classical molecular dynamic (MD),reverse Monte Carlo (RMC),ab initio MD (AIMD) simulations and high resolution transmission electron microscopy (HRTEM) techniques. We focused on the short-range order (SRO) and medium-range order (MRO) in the glassy structure. It is shown that there are icosahedral,FCC-and BCC-type SROs in the Zr-based metallic glasses. A structural model,characterized by imperfect ordered packing (IOP),was proposed based on the MD simulation and confirmed by the HRTEM observation. Furthermore,the evolution from IOP to nanocrystal during the crystallization of metallic glasses was also ex-plored. It is found that the growth from IOP to nanocrystal proceeds through three distinct stages: the formation of quasi-ordered structure with one-dimensional (1D) periodicity,then 2D periodicity,and finally the formation of 3D nanocrystals. It is also noted that these three growth steps are crosslinked.

  15. Atomic structures of Zr-based metallic glasses

    Institute of Scientific and Technical Information of China (English)

    HUI XiDong; LIU Xiongdun; GAO Rui; HOU HuaiYu; FANG HuaZhi; LIU ZiKui; CHEN GuoLiang

    2008-01-01

    The atomic structures of Zr-Ni and Zr-Ti-Al-Cu-Ni metallic glasses were investigated by using classical molecular dynamic (MD), reverse Monte Carlo (RMC), ab initio MD (AIMD) simulations and high resolution transmission electron microscopy (HRTEM) techniques. We focused on the short-range order (SRO) and medium-range order (MRO) in the glassy structure. It is shown that there are icosahedral, FCC- and BCC-type SROs in the Zr-based metallic glasses. A structural model, characterized by imperfect ordered packing (IOP), was proposed based on the MD simulation and confirmed by the HRTEM observation. Furthermore, the evolution from lOP to nanocrystal during the crystallization of metallic glasses was also ex-plored. It is found that the growth from IOP to nanocrystal proceeds through three distinct stages: the formation of quasi-ordered structure with one-dimensional (1 D) periodicity, then 2D periodicity, and finally the formation of 3D nanocrystals. It is also noted that these three growth steps are crosslinked.

  16. A Predictive Framework for Thermomechanical Fatigue Life of High Silicon Molybdenum Ductile Cast Iron Based on Considerations of Strain Energy Dissipation

    Science.gov (United States)

    Avery, Katherine R.

    Isothermal low cycle fatigue (LCF) and anisothermal thermomechanical fatigue (TMF) tests were conducted on a high silicon molybdenum (HiSiMo) cast iron for temperatures up to 1073K. LCF and out-of-phase (OP) TMF lives were significantly reduced when the temperature was near 673K due to an embrittlement phenomenon which decreases the ductility of HiSiMo at this temperature. In this case, intergranular fracture was predominant, and magnesium was observed at the fracture surface. When the thermal cycle did not include 673K, the failure mode was predominantly transgranular, and magnesium was not present on the fracture surface. The in-phase (IP) TMF lives were unaffected when the thermal cycle included 673K, and the predominant failure mode was found to be transgranular fracture, regardless of the temperature. No magnesium was present on the IP TMF fracture surfaces. Thus, the embrittlement phenomenon was found to contribute to fatigue damage only when the temperature was near 673K and a tensile stress was present. To account for the temperature- and stress-dependence of the embrittlement phenomenon on the TMF life of HiSiMo cast iron, an original model based on the cyclic inelastic energy dissipation is proposed which accounts for temperature-dependent differences in the rate of fatigue damage accumulation in tension and compression. The proposed model has few empirical parameters. Despite the simplicity of the model, the predicted fatigue life shows good agreement with more than 130 uniaxial low cycle and thermomechanical fatigue tests, cyclic creep tests, and tests conducted at slow strain rates and with hold times. The proposed model was implemented in a multiaxial formulation and applied to the fatigue life prediction of an exhaust manifold subjected to severe thermal cycles. The simulation results show good agreement with the failure locations and number of cycles to failure observed in a component-level experiment.

  17. 聚合度对核桩冠桩核联合体固位力的影响%Influence of convergence angle on the retention of cast metal post and core restorations

    Institute of Scientific and Technical Information of China (English)

    周玭; 陈新民; 马砚南; 杨艳

    2006-01-01

    BACKGROUND: The residual root of anterior teeth are usually repaired by means of post and cores plus porcelain fused metal crown in clinic, and the retention force is mainly provided by the post because of the deletion of crown, so the retention force provided by the post is directly correlated with the long-term effect of repair.OBJECTIVE: To analyze the changes of retention of cast metal post and core restorations with different convergence angles, and investigate the influence of convergence angles on retention.DESIGN: A repeated observational measurement.SETTING: Department of Prosthodontics, West China School of Stomatology, Sichuan University.MATERIALS: The experiments were carried out in the building of high polymer material of Sichuan University in May 2005. Fifty-four simulated tooth roots were manufactured by the numerical control machine tools.They were divided into six groups according to the convergence angles of post being 0°, 3.93°, 5.71°, 7.48°, 11.31° and 14.71°, with nine specimens in each group.METHODS: ① Manufacture of the standard specimens: The tooth roots with the convergence angles of 0°,3.93°, 5.71°, 7.48°, 11.31° and 14.71° were prepared with the digital control precision machine. ② Manufacture of the cast post and cores: The post and core wax patterns of the specimens were made in the condition similar to the clinical practice. The post and cores were cast and tried in, necessary grinding was made to ensure the adoption of the posts and the specimens. Then the posts were luted to the specimens with ZPC after the posts and the simulated root canals having een cleaned by alcohol. The posts and the specimens were pressed until the ZPC solidified. ③ Retention Force test: After having been dipped in physiological saline for 24 hours, the bonded castings and specimens were subjected to a tensile testing at the drawing speed of 10 mm per minute.The retention force of post was the load recorded when the post was pulled out from

  18. Tundish Technology for Casting Clean Steel: A Review

    Science.gov (United States)

    Sahai, Yogeshwar

    2016-08-01

    With increasing demand of high-quality clean steel, cleanliness is of paramount importance in steel production and casting. Tundish plays an important role in controlling the continuously cast steel quality as it links a batch vessel, ladle, to a continuous casting mold. Tundish is also the last vessel in which metal flows before solidifying in mold. For controlling the quality of steel, flow and temperature control of the melt are critical, and these are presented in this paper. Use of proper flux, design of flow control devices, and gas injection in tundish become important factors in casting clean steel. Recycling of hot tundish, centrifugal flow tundish, H-shaped tundish, etc. are some of the developments which were implemented to cast clean steel and these are discussed.

  19. Multiferroic materials based on organic transition-metal molecular nanowires.

    Science.gov (United States)

    Wu, Menghao; Burton, J D; Tsymbal, Evgeny Y; Zeng, Xiao Cheng; Jena, Puru

    2012-09-01

    We report on the density functional theory aided design of a variety of organic ferroelectric and multiferroic materials by functionalizing crystallized transition-metal molecular sandwich nanowires with chemical groups such as -F, -Cl, -CN, -NO(2), ═O, and -OH. Such functionalized polar wires exhibit molecular reorientation in response to an electric field. Ferroelectric polarizations as large as 23.0 μC/cm(2) are predicted in crystals based on fully hydroxylized sandwich nanowires. Furthermore, we find that organic nanowires formed by sandwiching transition-metal atoms in croconic and rhodizonic acids, dihydroxybenzoquinone, dichloro-dihydroxy-p-benzoquinone, or benzene decorated by -COOH groups exhibit ordered magnetic moments, leading to a multiferroic organometallic crystal. When crystallized through hydrogen bonds, the microscopic molecular reorientation translates into a switchable polarization through proton transfer. A giant interface magnetoelectric response that is orders of magnitude greater than previously reported for conventional oxide heterostructure interfaces is predicted. PMID:22881120

  20. Metal shell technology based upon hollow jet instability

    International Nuclear Information System (INIS)

    Spherical shells of submillimeter size are sought as ICF targets. Such shells must be dimensionally precise, smooth, of high strength, and composed of a high atomic number material. We describe a technology for the production of shells based upon the hydrodynamic instability of an annular jet of molten metal. We have produced shells in the 0.7--2.0 mm size range using tin as a test material. Specimens exhibit good sphericity, fair concentricity, and excellent finish over most of the surface. Work involving a gold--lead--antimony alloy is in progress. Droplets of this are amorphous and possess superior surface finish. The flow of tin models that of the alloy well; experiments on both metals show that the technique holds considerable promise