WorldWideScience

Sample records for base metal casting

  1. Iron-based bulk metallic glasses - Optimization of casting

    Czech Academy of Sciences Publication Activity Database

    Stloukal, Ivo; Král, Lubomír; Čermák, Jiří

    Ostrava: Tanger s. r. o, 2009, s. 481-487. ISBN 978-80-87294-04-8. [METAL 2009. Mezinárodní konference metalurgie a materiálů /18./. Hradec nad Moravicí (CZ), 19.05.2009-21.05.2009] R&D Projects: GA ČR GA106/08/1241 Institutional research plan: CEZ:AV0Z20410507 Keywords : bulk metallic glasses * iron-based alloy * casting optimization Subject RIV: BJ - Thermodynamics

  2. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  3. Artificial intelligence-based control system for the analysis of metal casting properties

    Directory of Open Access Journals (Sweden)

    E. Mares

    2010-06-01

    Full Text Available Purpose: The metal casting process requires testing equipment that along with customized computer software properly supports the analysis of casting component characteristic properties. Due to the fact that this evaluation process involves the control of complex and multi-variable melting, casting and solidification factors, it is necessary to develop dedicated software.Design/methodology/approach: The integration of Statistical Process Control methods and Artificial Intelligence techniques (Case-Based Reasoning into Thermal Analysis Data Acquisition Software (NI LabView was developed to analyze casting component properties. The thermal data was tested in terms of accuracy, reliability and timeliness in order to secure metal casting process effectiveness.Findings: Quantitative values were defined as “Low”, “Medium” and “High” to assess the level of improvement in the metal casting analysis by means of the Artificial Intelligence-Based Control System (AIBCS. The traditional process was used as a reference to measure such improvement. As a result, the accuracy, reliability and timeliness were significantly increased to the “High” level.Research limitations/implications: Presently, the AIBCS predicts a limited number of casting properties. Due to its flexible design more properties could be added.Practical implications: The AIBCS has been successfully used at the Ford/Nemak Windsor Aluminum Plant (WAP to analyze Al casting properties of the engine blocks.Originality/value: The metal casting research community has immensely benefited from these developed information technologies that support the metal casting process.

  4. On the weldability of grey cast iron using nickel based filler metal

    International Nuclear Information System (INIS)

    Shielded metal arc welding process using nickel based filler metal was used to join grey cast iron. The effect of post weld heat treatment (PWHT) on the microstructure and hardness was studied. PWHT included heating up to 870 oC, holding for 1 h at 870 oC and then furnace cooling. By using nickel based filler metal, formation of hard brittle phase (e.g. carbides and martensite) in the fusion zone is prevented. Before PWHT, heat affected zone exhibited martensitic structure and partially melted zone exhibited white cast iron structure plus martensite. Applied PWHT resulted in the dissolution of martensite in heat affected zone and graphitization and in turn the reduction of partially melted zone hardness. Results showed that welding of grey cast iron with nickel based filler metal and applying PWHT can serve as a solution for cast iron welding problems.

  5. Fe-based bulk metallic glasses prepared by centrifugal casting method

    OpenAIRE

    R. Babilas; R. Nowosielski

    2011-01-01

    Purpose: The work presents a casting method, structure characterization and analysis of chosen properties of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe72B20Si4Nb4, Fe36Co36B19Si5Nb4, Fe43Co14Ni14B20Si5Nb4 metallic glasses in form of rings. The amorphous structure of tested samples was examined by X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) methods. The crystallization...

  6. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad J.M.PAPIS; Joerg F.LOEFFLER; Peter J.UGGOWITZER

    2009-01-01

    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  7. Fe-based bulk metallic glasses prepared by centrifugal casting method

    Directory of Open Access Journals (Sweden)

    R. Babilas

    2011-10-01

    Full Text Available Purpose: The work presents a casting method, structure characterization and analysis of chosen properties of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe72B20Si4Nb4, Fe36Co36B19Si5Nb4, Fe43Co14Ni14B20Si5Nb4 metallic glasses in form of rings. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The crystallization behaviour of the studied alloys was examined by differential thermal analysis (DTA. The soft magnetic property examinations of tested materials contained initial magnetic permeability and measurements of magnetic permeability relaxation.Findings: The XRD and TEM investigations revealed that the studied as-cast bulk glassy samples in forms of ring were amorphous for all tested alloys. The SEM images showed that fractures of studied rings indicated two structurally different zones, which contained “river” patterns and “smooth” areas. The samples of studied alloys presented two stage crystallization process, which was observed for all tested rings with different thickness. The changes of crystallization temperatures versus the thickness of the glassy samples were stated. The magnetic permeability relaxation, which is directly proportional to the microvoids concentration in amorphous structure decreased with increase of sample thickness. These results could be assumed as the change of amorphous structure in function of thickness.Practical implications: The centrifugal casting method is very simple, useful and effective method to produce bulk amorphous materials in the form of rings or tubes.Originality/value: The preparation of bulk metallic glasses in the form of rings for three different Fe-based alloy systems is very important for the future progress in research and practical applications of iron-based bulk amorphous materials.

  8. Artificial intelligence-based control system for the analysis of metal casting properties

    OpenAIRE

    E. Mares; J.H. Sokolowski

    2010-01-01

    Purpose: The metal casting process requires testing equipment that along with customized computer software properly supports the analysis of casting component characteristic properties. Due to the fact that this evaluation process involves the control of complex and multi-variable melting, casting and solidification factors, it is necessary to develop dedicated software.Design/methodology/approach: The integration of Statistical Process Control methods and Artificial Intelligence techniques (...

  9. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER

    2009-01-01

    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  10. Bulk metallic glass tube casting

    International Nuclear Information System (INIS)

    Research highlights: → Tubular specimens of Zr55Cu30Al10Ni5 cast in custom arc-melting furnace. → Tilt casting supplemented by suction casting. → Bulk metallic glass formed only with optimized processing parameters. → Fully amorphous tubes with 1.8 mm wall thickness and 25 mm diameter. - Abstract: Tubular bulk metallic glass specimens were produced, using a custom-built combined arc-melting tilt-casting furnace. Zr55Cu30Al10Ni5 tubes with outer diameter of 25 mm and 0.8-3 mm wall thicknesses were cast, with both tilt and suction casting to ensure mold filling. Tilt casting was found to fill one side of the tube mold first, with the rest of the tube circumference filled subsequently by suction casting. Optimized casting parameters were required to fully fill the mold and ensure glass formation. Too small melt mass and too low arc power filled the mold only partially. However, too large melt mass and higher arc power which lead to the best mold filling also lead to partial crystallization. Variations in processing parameters were explored, until a glassy ring with 1.8 mm thickness was produced. Different sections of the as-cast ring were investigated by X-ray diffraction (XRD), differential scanning calorimetry (DSC), and instrumented indentation to ensure amorphous microstructure. Atomic force microscopy (AFM) was used to compare the surface qualities of the first- and last-filled sections. These measurements confirmed the glassy structure of the cast ring, and that, the tilt cast tube section consistently showed better surface quality than the suction cast section. Optimized casting parameters are required to fully realize the potential of directly manufacturing complex shapes out of high-purity bulk metallic glasses by tilt casting.

  11. Effect of the microhardness difference between base metal and bionic coupling unit on wear resistance of gray cast iron

    Science.gov (United States)

    Pang, Zuobo; Zhou, Hong; Chang, Fang; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-12-01

    In order to improve the wear resistance of gray cast iron guide rail, the samples with different microhardness difference between bionic coupling units and base metal were manufactured by laser surface remelting. Wear behavior of gray cast iron with bionic coupling units has been studied under dry sliding condition at room temperature using a homemade liner reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that when the microhardness difference is 561 HV0.2, the wear resistance of sample is the best.

  12. Casting technique for light metal alloy

    International Nuclear Information System (INIS)

    Light metal alloys such as aluminum, magnesium, zinc and etc. can be produced in the various forms by casting technique. The casting technique for aluminum is classified as mold casting either using a sand mold or permanent mold; or both. Aluminum alloys casting are the most versatile of all common foundry alloys and generally have the highest castability ratings. Aluminum is adaptable to many of the commonly used casting methods and can be readily cast in metal molds. This work is attempted to investigate the availability and reliability of casting technique in obtaining of finish product. (Author)

  13. Volatile species retention during metallic fuel casting

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall S., E-mail: randall.fielding@inl.gov; Porter, Douglas L.

    2013-10-15

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, and although the loss values varied from the model results the same trend was seen. Based on these results it is very probable that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  14. Ductile iron castings fabricated using metallic moulds

    International Nuclear Information System (INIS)

    The features and suitability of high requirements ductile iron castings production using metallic moulds have been studied in the present work. The structural and mechanical properties of the produced castings have been analysed and compared to the corresponding ones but fabricated using green sand moulds according to a conventional production process. The higher cooling rate in the metallic moulds is the main cause for the appearance of the detected structural changes in castings. The mechanical and microstructural properties obtained directly on castings are remarkable due to the higher nodule count among other factors. Finally, the benefits and inconveniences found in this kind of production methodology using metallic moulds are also discussed. (Author)

  15. Study of carbon and silicon loss through oxidation in cast iron base metal using rotary furnace for melting

    Directory of Open Access Journals (Sweden)

    Sylvester Olanrewaju OMOLE

    2015-05-01

    Full Text Available The projection of loss of carbon and silicon through oxidation is uncertain phenomenon depending on the furnace used for melting, which affect the carbon equivalent value (CEV of cast iron produced. CEV enhances the fluidity of molten metal as well as having great effects on the mechanical properties of cast products. Study on the way elemental loss takes place during melting with rotary furnace will give idea of approach to minimize the loss. Therefore, the aim of this work is to study the magnitude of the elemental loss with rotary furnace and means to minimize the loss. 60kg of grey cast iron scrap was charged into rotary furnace of 100kg capacity after preheating the furnace for 40 minutes. Graphite and ferrosilicon was added to the charge in order to obtain a theoretical composition of not less than 4.0% carbon and 2.0% silicon. Charges in the furnace were heated to obtain molten metal which was tapped at 1400°C. Tapping was done for casting at three different times. The castings solidified in sand mould and allowed to cool to room temperature in the mould. Castings were denoted as sample 1, 2 and 3. Final compositions of each casting were analyzed with optical light emission spectrometer. Sample 1 has 2.95% carbon and 1.82% silicon. Sample 2 has 2.88% carbon and 1.70% silicon and sample 3 has 2.75% carbon and 1.63% silicon.

  16. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

    Science.gov (United States)

    Okamura, H

    1978-10-01

    Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue. PMID:392022

  17. Al - BASED CAST COMPOSITES

    Directory of Open Access Journals (Sweden)

    Rakesh Kumar Yadav

    2011-08-01

    Full Text Available The economy is very important feature nowadays in themarket. The researches are playing an important role inengineering field to increase the life of machine parts /components and decrease the cost. The compositematerials have the potential to replace widely used steeland aluminium due to their good characteristics withbetter performance. The Al-based composites have foundextensive applications in automobile industries andaerospace industries due to their increased stiffness,strength, thermal conductivity and wear resistanceproperties. A number of particulate phases have beenemployed in the Al-alloy matrix. The cast aluminiumceramicparticulate composites are finding applications inpistons, connecting rods, cylinder liner, engine cylinderblock, electrical contacts etc.The present investigation isbased on study of the effect of particulate phase on theSEM study, micro-hardness, elastic modulus, tensilestrength and the wear behaviour of Al-5 % SiC-7 % Fe,Al-10 % SiC-6 % Fe and Al-15 % SiC-5 % Fe composites.

  18. Energy use in selected metal casting facilities - 2003

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert E. [Eppich Technologies, Syracuse, IN (United States)

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  19. Material accountancy for metallic fuel pin casting

    International Nuclear Information System (INIS)

    The operation of the Fuel Conditioning Facility (FCF) is based on the electrometallurgical processing of spent metallic reactor fuel. The pin casting operation, although only one of several operations in FCF, was the first to be on-line. As such, it has served to demonstrate the material accountancy system in many of its facets. This paper details, for the operation of the pin casting process with depleted uranium, the interaction between the mass tracking system (MTG) and some of the ancillary computer codes which generate pertinent information for operations and material accountancy. It is necessary to distinguish between two types of material balance calculations -- closeout for operations and material accountancy for safeguards. The two have much in common, for example, the mass tracking system database and the calculation of an inventory difference, but, in general, are not congruent with regard to balance period and balance spatial domain. Moreover, the objective, assessment, and reporting requirements of the calculated inventory difference are very different in the two cases

  20. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V. Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  1. Casting routes for porous metals production

    Directory of Open Access Journals (Sweden)

    P. Lichy

    2012-01-01

    Full Text Available The last decade has seen growing interest in professional public about applications of porous metallic materials. Porous metals represent a new type of materials with low densities, large specific surface, and novel physical and mechanical properties, characterized by low density and large specific surface. They are very suitable for specific applications due to good combination of physical and mechanical properties such as high specific strength and high energy absorption capability. Since the discovery of metal foams have been developed many methods and techniques of production in liquid, solid and gas phases. Condition for the use of metal foams - advanced materials with unique usability features, are inexpensive ways to manage their production. Mastering of production of metallic foams with defined structure and properties using gravity casting into sand or metallic foundry moulds will contribute to an expansion of the assortment produced in foundries by completely new type of material, which has unique service properties thanks to its structure, and which fulfils the current demanding ecological requirements. The aim of research conducted at the department of metallurgy and foundry of VSB-Technical University Ostrava is to verify the possibilities of production of metallic foams by conventional foundry processes, to study the process conditions and physical and mechanical properties of metal foam produced. Two procedures are used to create porous metal structures: Infiltration of liquid metal into the mold cavity filled with precursors or preforms and two stage investment casting.

  2. Fabrication of bulk metallic glasses by centrifugal casting method

    OpenAIRE

    R. Nowosielski; R. Babilas

    2007-01-01

    Purpose: The aim of the present work is characterization of the centrifugal casting method, apparatus andproduced amorphous materials, which are also known as bulk metallic glassesDesign/methodology/approach: The studied centrifugal casting system consists of two main parts: castingapparatus and injection system of molten alloy. The described centrifugal casting method was presented bypreparing a casting apparatus “CentriCast – 5”. The apparatus includes a cylindrical copper mold, which isrot...

  3. A Comparison between Shear Bond Strength of VMK Master Porcelain with Three Base-metal Alloys (Ni-cr-T3, VeraBond, Super Cast) and One Noble Alloy (X-33) in Metal-ceramic Restorations

    OpenAIRE

    Dabaghi Tabriz F.; Epakchi S.; Mousavi N.; Neshati A.; Ahmadzadeh A.; Sarbazi AH.

    2013-01-01

    Statement of Problem: The increase in the use of metal-ceramic restorations and a high prevalence of porcelain chipping entails introducing an alloy which is more compatible with porcelain and causes a stronger bond between the two. This study is to compare shear bond strength of three base-metal alloys and one noble alloy with the commonly used VMK Master Porcelain. Materials and Method: Three different groups of base-metal alloys (Ni-cr-T3, Super Cast, and VeraBond) and one group of noble a...

  4. Preparation of thin actinide metal disks using a multiple disk casting technique

    International Nuclear Information System (INIS)

    A casting technique has been developed for preparing multiple actinide metal disks which have a minimum thickness of 0.006 inch. This technique was based on an injection casting procedure which utilizes the weight of a tantalum metal rod to force the molten metal into the mold cavity. Using the proper mold design and casting parameters, it has been possible to prepare ten 1/2 inch diameter neptunium or plutonium metal disks in a single casting. This casting technique is capable of producing disks which are very uniform. The average thickness of the disks from a typical casting will vary no more than 0.001 inch and the variation in the thickness of the individual disks will range from 0.0001 to 0.0005 inch. (author)

  5. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    International Nuclear Information System (INIS)

    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  6. Best practices for making high integrity lightweight metal castings - molten metal composition and cleanliness control

    Directory of Open Access Journals (Sweden)

    Qigui Wang

    2014-07-01

    Full Text Available To make high integrity lightweight metal castings, best practices are required in various stages of casting and heat treatment processes, including liquid metal composition and quality control, casting and gating/riser system design, and process optimization. This paper presents best practices for liquid metal processing and quality assurance of molten metal in both melting and mold filling. Best practices for other aspects of lightweight metal casting will be published separately.

  7. Best practices for making high integrity lightweight metal castings- molten metal composition and cleanliness control

    Institute of Scientific and Technical Information of China (English)

    Qigui Wang

    2014-01-01

    To make high integrity lightweight metal castings, best practices are required in various stages of casting and heat treatment processes, including liquid metal composition and quality control, casting and gating/riser system design, and process optimization. This paper presents best practices for liquid metal processing and quality assurance of molten metal in both melting and mold ifling. Best practices for other aspects of lightweight metal casting wil be published separately.

  8. Report on results of current and future metal casting

    Energy Technology Data Exchange (ETDEWEB)

    Unal, Cetin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Carlson, Neil N. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-09-28

    New modeling capabilities needed to simulate the casting of metallic fuels are added to Truchas code. In this report we summarize improvements we made in FY2015 in three areas; (1)Analysis of new casting experiments conducted with BCS and EFL designs, (2) the simulation of INL’s U-Zr casting experiments with Flow3D computer program, (3) the implementation of surface tension model into Truchas for unstructured mesh required to run U-Zr casting.

  9. CastScan: High energy tomography for continuous casting of metals

    International Nuclear Information System (INIS)

    The goal of CastScan is the development of a real-time, non-invasive solidification sensor for the metal casting industry. In metal casting processes, there always exists a solidification front, or liquid-solid interface, the shape and stability of which determines the production rate and quality and has a significant economic impact. Current technologies for monitoring the shape and position of the solidification front have their limitations. We have built a tomographic imager, which we have used to determine the shape of the liquid-solid interface in solidifying aluminum. The operating principle of the sensor is based on the density change between liquid and solid which ranges from 4% to 12% for most metals. For high energy x-rays, the absorption is essentially dependent only on the density of the material. The system includes a 6 MeV compact linac and a 128 element detector array. Typical spatial resolutions are ∼1.6 mm with a density precision of ∼2%

  10. GUIDES TO POLLUTION PREVENTION: METAL CASTING AND HEAT TREATING INDUSTRY

    Science.gov (United States)

    This guide provides an overview of the major waste generating process of metal casting and heat treating operations and presents options for reducing this waste through source reduction and recycling. ost waste generated by the metal casting, or foundry, industry is from melting ...

  11. Metallic Fuel Casting Development and Parameter Optimization Simulations

    International Nuclear Information System (INIS)

    One of the advantages of metallic fuel is the ability to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC, gravity casting does not require a large heel, which must then be recycled during subsequent casting operations, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties affect casting behavior most and therefore require more characterization. (author)

  12. Fabrication of bulk metallic glasses by centrifugal casting method

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2007-01-01

    Full Text Available Purpose: The aim of the present work is characterization of the centrifugal casting method, apparatus andproduced amorphous materials, which are also known as bulk metallic glassesDesign/methodology/approach: The studied centrifugal casting system consists of two main parts: castingapparatus and injection system of molten alloy. The described centrifugal casting method was presented bypreparing a casting apparatus “CentriCast – 5”. The apparatus includes a cylindrical copper mold, which isrotated by a motor. The transmission allows to changing the speed of rotating mold.Findings: Bulk metallic glasses are a novel class of engineering materials, which exhibit excelent mechanical,thermal, magnetic and corrosion properties. Centrifugal casting is a useful method to produce bulk amorphousmaterials in form of rings, tubes or cylindrical parts. Presented centrifugal casting method and casting apparatushas been prepared to fabricate the samples of bulk metallic glass in form of rings with an outer diameter of 25mm and controlled thicknesses by changing the weight of the molten alloy.Research limitations/implications: Studied centrifugal casting method and casting apparatus has beenprepared to fabricate the samples of bulk metallic glass. For future research a characterization of microstructureand properties of prepared material will be performed.Practical implications: The centrifugal casting is a useful process to produce bulk amorphous materials in formof rings, tubes or graded amorphous matrix composites. It seems to be a very simple method, which allows toobtain BMG materials.Originality/value: The centrifugal casting method allows to produce bulk amorphous rings with thicknessabove 1-mm.

  13. Comparison of phosphor bronze metal sheet produced by twin roll casting and horizontal continuous casting

    Science.gov (United States)

    Hwang, J. D.; Li, B. J.; Hwang, W. S.; Hu, C. T.

    1998-08-01

    Much effort recently has been expended to study the strip casting process used to produce thin metal strip with a near final thickness. This process eliminates the need for hot rolling, consumes less energy, and offers a feasible method of producing various hard-to-shape alloys. The finer microstructure that results from the high cooling rate used during the casting process enhances mechanical properties. In this study, strips of phosphor bronzes (Cu-Sn-P) metal were produced using a twin roll strip casting process as well as a conventional horizontal continuous casting (HCC) process. The microstructures, macrosegregations, textures, and mechanical properties of the as-cast and as-rolled metal sheet produced by these two methods were examined carefully for comparative purposes. The results indicate that cast strip produced by a twin roll caster exhibit significantly less inverse segregation of tin compared to that produced by the HCC process. The mechanical properties including tensile strength, elongation, and microhardness of the products produced by the twin roll strip casting process are comparable to those of the HCC processed sheet. These properties meet specifications JIS H3110 and ASTM B 103M for commercial phosphor bronze sheet. The texture of the as-rolled sheet from these two processes, as measured from XRD pole figures, were found to be virtually the same, even though a significant difference exists between them in the as-cast condition.

  14. 钯基合金对金瓷修复体颜色的影响%The influence of Pd-based dental casting alloy to the color of metal-ceramic restoration

    Institute of Scientific and Technical Information of China (English)

    田保; 潘小波; 彭利辉; 刘光雪; 钟爱喜; 李彩红; 李荣婷

    2015-01-01

    目的:观察牙科低金含量银钯合金与另外两种烤瓷合金对金瓷修复体颜色的影响。方法将三种合金分别铸造为圆盘试件各10个,上相同的遮色瓷、体瓷,测量不同合金材料对金瓷修复体颜色的影响。结果在遮色瓷厚度0.1 mm,体瓷厚度1.1 mm情况下,三种不同合金材料制作的金瓷修复体在明度、色度、彩度方面未见显著性差异。结论采用恰当的遮色瓷和体瓷厚度,钯基合金不会明显影响金瓷修复体的颜色。%Objective To investigate the influence of experimental low-gold Ag-Pd alloy and two other dental casting alloys on the color of metal-ceramic restoration .Methods 10 disc samples were casted by each metal .The samples were covered by 0.1 mm OP and 1.1 mm dentin porcelain .The color of each sample was tested and the differences of three dental casting alloys were compared .Results There were no significant differences in L , C, H values of metal-ceramic restoration with the same thickness of OP and dentin porcelain by 3 different dental casting al-loys.Conclusion There are no significant differences in lightness , chroma and hue of metal-ceramic restorations by 3 different dental casting alloys;Pd-based dental casting alloy cannot significantly influence the color of metal -ceramic restoration.

  15. Cast Metal Coalition Research and Development Closeout Report

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.

    2000-08-01

    The Cast Metal Coalition, composed of more than 22 research providers and universities and 149 industrial partners, has completed a four-year research and development partnership with the Department of Energy. This report provides brief summaries of the 29 projects performed by the Coalition. These projects generated valuable information in such aspects of the metals industry as process prediction technologies, quality control, improved alloys, product machinability, and casting process improvements.

  16. Base-metal dental casting alloy biocompatibility assessment using a human-derived three-dimensional oral mucosal model.

    LENUS (Irish Health Repository)

    McGinley, E L

    2012-01-01

    Nickel-chromium (Ni-Cr) alloys used in fixed prosthodontics have been associated with type IV Ni-induced hypersensitivity. We hypothesised that the full-thickness human-derived oral mucosa model employed for biocompatibility testing of base-metal dental alloys would provide insights into the mechanisms of Ni-induced toxicity. Primary oral keratinocytes and gingival fibroblasts were seeded onto Alloderm™ and maintained until full thickness was achieved prior to Ni-Cr and cobalt-chromium (Co-Cr) alloy disc exposure (2-72 h). Biocompatibility assessment involved histological analyses with cell viability measurements, oxidative stress responses, inflammatory cytokine expression and cellular toxicity analyses. Inductively coupled plasma mass spectrometry analysis determined elemental ion release levels. We detected adverse morphology with significant reductions in cell viability, significant increases in oxidative stress, inflammatory cytokine expression and cellular toxicity for the Ni-Cr alloy-treated oral mucosal models compared with untreated oral mucosal models, and adverse effects were increased for the Ni-Cr alloy that leached the most Ni. Co-Cr demonstrated significantly enhanced biocompatibility compared with Ni-Cr alloy-treated oral mucosal models. The human-derived full-thickness oral mucosal model discriminated between dental alloys and provided insights into the mechanisms of Ni-induced toxicity, highlighting potential clinical relevance.

  17. THE THERMAL PROCESSES’ MATHEMATICAL SIMULATION DURING CASTING INTO METAL MOULD OF THE SHORT HOLLOW CYLINDRICFL CASTING

    OpenAIRE

    Клименко, Леонід Павлович; Дихта, Леонід Михайлович; Андреєв, В’ячеслав Іванович

    2015-01-01

    Mathematical simulation is made for thermal processes associated with the removal overheat melt, solidification and subsequent cooling of the short hollow cylindrical casting during its manufacturing by the method of centrifugal casting in metal mould. In the paper the mentioned processes’ mathematical simulation is reduced to the solution of a number of boundary-value problems of heat conductivity theory. Some significant mathematical difficulties caused by the presence of liquid core and mo...

  18. Effect of Stone Cast Type on Complete Denture Base Adaptation

    Directory of Open Access Journals (Sweden)

    Salman Hamdan

    2016-06-01

    Full Text Available Introduction: Few researches have been conducted researches on the influence of the type of dental stone used for fabrication of casts on the adaptation of denture bases. The purpose of this study was to compare the effect of two types of stone casts on the accuracy of fit in complete denture bases. Methods: Using sixty fully replicated master casts obtained by duplicating a metal die representing an edentulous maxillary arch, 30 casts were poured in type III dental stone and 30 made from type V dental stone. All dentures were completely waxed using a same thickness of base plate wax and teeth were made for the purpose of accuracy. Following polymerization in the same working conditions, dentures were trimmed. After silicone injection between each denture and metal die was performed, weighing the elastomeric silicone layer was performed to study adaptation of dentures. Metal die was used both before copying the casts and   after storing them in water for two months. Results: The values ​​for silicone layer weight (in grams in the group with dental stone type III were greater than the values in type V  regardless of the studied period (both after polymerization and after water immersion for a period of two months in the sample (p

  19. National Metal Casting Research Institute final report. Volume 2, Die casting research

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  20. Preparation of open-cell metal foams by investment cast

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Metal foams are a new kind of materials with low densities and novel physical, mechanical, thermal, electrical and acoustic properties. They can be divided into closed and open cell structures. In this paper the open cell structures,called sponges, were treated. A new technique to manufacture sponges by plaster investment casting was described.Experimental results show that it is essential to make a sound plaster mould by casting plaster slurry into the polyurethane foams and infiltrate the open channels of the baked plaster mold by molten metal. The optimal processes include plaster slurry preparation, plaster mold baking, and molten metal infiltration. The sponge sample with porosity of 97% is presented.

  1. Evaluation of an improved centrifugal casting machine.

    Science.gov (United States)

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  2. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    Energy Technology Data Exchange (ETDEWEB)

    Fasoyinu, Yemi [CanmetMATERIALS

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  3. Nuclear-waste encapsulation by metal-matrix casting

    International Nuclear Information System (INIS)

    Several encapsulation casting processes are described that were developed or used at the Pacific Northwest Laboratory to embed simulated high-level wastes of two different forms (glass marbles and ceramic pellets) in metal matrices. Preliminary evaluations of these casting processes and the products are presented. Demonstrations have shown that 5- to 10-mm-dia glass marbles can be encapsulated on an engineering scale with lead or lead alloys by gravity or vacuum processes. Marbles approx. 12 mm in dia were successfully encapsulated in a lead alloy on a production scale. Also, 4- to 9-mm-dia ceramic pellets in containers of various sizes were completely penetrated and the individual pellets encased with aluminum-12 wt % silicon alloy by vacuum processes. Indications are that of the casting processes tested, aluminum 12 wt % silicon alloy vacuum-cast around ceramic pellets had the highest degree of infiltration or coverage of pellet surfaces

  4. Inverse identification of interfacial heat transfer coefficient between the casting and metal mold using neural network

    International Nuclear Information System (INIS)

    The effect of the heat transfer coefficient at the casting-mold interface is of prime importance to improve the casting quality, especially for castings in metal molds. However, it is difficult to determine the values of heat transfer coefficient from experiments due to the influence of various factors, such as contacting pressure, oxides on surfaces, roughness of surfaces, coating material, coating thickness and gap formation caused by the deformation of casting and mold, etc. In the present paper, the interfacial heat transfer coefficient (IHTC) between the casting and metal mold is identified by using the method of inverse analysis based on measured temperatures, neural network with back-propagation algorithm and numerical simulation. Then, by applying the identified IHTC in finite element analysis, the comparison between numerical calculated and experimental results is made to verify the correctness of method. The results show that the numerical calculated temperatures are in good agreement with experimental ones. These demonstrate that the method of inverse analysis is a feasible and effective tool for determination of the casting-mold IHTC. In addition, it is found that the identified IHTC varies with time during the casting solidification and varies in the range of about 100-3200 Wm-2K-1. The characteristics of the time-varying IHTC have also been discussed.

  5. Implementation of Metal Casting Best Practices

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert [Eppich Technologies, Syracuse, IN (United States); Naranjo, Robert D. [BCS, Inc., Laurel, MD (United States)

    2007-01-01

    The project examined cases where metal casters had implemented ITP research results and the benefits they received due to that implementation. In cases where casters had not implemented those results, the project examined the factors responsible for that lack of implementation. The project also informed metal casters of the free tools and service offered by the ITP Technology Delivery subprogram.

  6. Metal-matrix interpenetrating phasecomposites produced by squeeze casting

    Institute of Scientific and Technical Information of China (English)

    沈彬; 胡文彬; 刘磊; 周伟; 张荻

    2002-01-01

    On the basis of the proposition and manufacture of a new type of metal-matrix interpenetrating phase composites (MMIPCs) by vacuum high-pressure infiltration, squeeze casting method was chosen for further study on this new type of MMIPCs. By employing the highly porous ceramic perform made from SHS reaction of Al-TiO2-C system, squeeze casting process was studied in detail. By means of OM, SEM and TEM, the obtained highly porous SHS reaction products and the resulting MMIPCs for further understanding were closely examined and analyzed.

  7. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  8. Land-based turbine casting initiative

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, B.A.; Spicer, R.A. [Howmet Corp., Whitehall, MI (United States)

    1995-10-01

    The Advanced Turbine Systems (ATS) program has set goals which include a large-scale utility turbine efficiency that exceeds 60 percent (LHV) on natural gas and an industrial turbine system heat rate improvement of 15 percent. To meet these goals, technological advances developed for aircraft gas turbine engines need to be applied to land based gas turbines. These technological advances include: directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. Equiaxed and directionally solidified castings are employed in current land based power generation equipment. These castings do not possess the ability to meet the efficiency targets as outlined above. The production use of premium single crystal components with complex internal cooling schemes in the latest generation of alloys is necessary to meet the ATS goals. However, at present, the use of single crystal components with complex internal cooling schemes is restricted to industrial sized or aeroderivative engines, and prototype utility sized components.

  9. Experimental confirmation of physical metal penetration generation and press casting production considering molten metal's pressure control

    Directory of Open Access Journals (Sweden)

    Ryosuke Tasaki

    2012-02-01

    Full Text Available This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products. The past test results using this method showed a casting yield of 90% to 95%, while conventional methods only show a casting yield of 60% to 70%. Although the press casting method does not require a sprue cup or runner channel casting defects such as metal penetration are often caused by the high pressure in the high-velocity pressing part of this casting process. Therefore, we proposed a pressure control method with a mathematical model of molten metal pressure, and with it we achieved experimental confirmation of the successful production of brake drums at different pressing temperatures. Results show that the proposed pressing control method can realize sound, penetration-free casting production. However, the theoretical analysis and design of this pressing process had not previously been studied sufficiently, and therefore this paper presents the theoretical design algorithm for the process as well as its experimental confirmation.

  10. Non-metallic inclusions in billets casted using horizontal type continuous-casting machine

    International Nuclear Information System (INIS)

    The distribution of non-metallic inclusions in billets of carbon steels, alloyed steels (Kh18N9T) and heat-resistant nickel alloys (EhI437B, EhP109) has been studied. Billets of square and round cross sections have been casted using horisontal continuous-casting machines. Methods of chemical, metallographic, petrographic and X-ray analyses have been applied in investigations. A rise in the content of non-metallic inclusions has been observed in the upper zones of billet cross sections. Inclusions in carbon steels are mainly represented by α-A2O3 in stainless steels - by TiO and TiN, in nickel alloys - by TiN and AlN. Investigations into nitrogen and oxygen distribution have proved the data obtained. Inclusions and gases have been distributed evenly over billet length. Liquid metal blowing with argon and the application of coper-graphite dies have permitted to obtain a metal with an uniform oxide and nitride distribution over billet cross section and lentgh

  11. Melt infiltration casting of bulk metallic-glass matrix composites

    OpenAIRE

    Dandliker, R. B.; Conner, R. D.; Johnson, W.L.

    1998-01-01

    The authors describe a technique for melt infiltration casting of composites with a metallic-glass matrix. We made rods 5 cm in length and 7 mm in diameter. The samples were reinforced by continuous metal wires, tungsten powder, or silicon carbide particulate preforms. The most easily processed composites were those reinforced with tungsten and carbon steel continuous wire reinforcement. The Zr41.2Ti13.8Cu12.5Ni10.0Be22.5 matrix was quenched to a glass after infiltrating the reinforcement. We...

  12. In situ purification, alloying and casting methodology for metallic plutonium

    Science.gov (United States)

    Lashley, Jason C.; Blau, Michael S.; Staudhammer, Karl P.; Pereyra, Ramiro A.

    Plutonium metal that has been double ER (electrorefined/electrorefining) was further purified via zone refining, using a floating molten zone to minimize the introduction of impurities. The temperature of the molten zone was 750°C, and the atmosphere was 10 -5 Pa. A total of ten zone refining passes were made at a travel rate of 1.5 cm/h. There were 19 elements reduced to quantities below the minimum detectable limits (MDL) by zone refining, while P, K, and W were significantly reduced. The zone-refined metal was then used in an in situ distillation, alloying, and casting step to prepare tapered specimens for single-crystal growth experiments. Specifically, 241Am was distilled from Pu metal by levitating Pu metal with 1 wt% Ga in the melt in a Crystallox vertical electromagnetic levitation crucible at 10 -5 Pa. The Pu is alloyed with Ga to stabilize the δ phase (fcc symmetry) upon solidification. The Pu was chill-cast directly from the electromagnetic levitation field into 1- cm tapered specimens. A water-cooled ceramic mold was used, and the Pu metal was cooled at a rate of 100°C/min. A microstructure examination of the specimen showed 10 × 25 μm acicular grains with a density of 15.938 g/cm 3 (±0.002 g/cm 3).

  13. Stochastic Characterization of Cast Metal Microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Steinzig, M.

    1999-06-01

    The major goal of this work is to provide a means to characterize the final structure of a metal that has solidified from a melt. The thermally controlled solidification of a binary alloy, nucleated at isolated sites, is described by the evolution of a probability distribution function (PDF). The relevant equation required for propagating the PDF is developed with variables for grain size and distance to nearest neighbor. The phenomena of nucleation, growth, and impingement of the grains are discussed, and used as the basis for developing rate equations that evolve the PDF. The complementary equations describing global heat and solute transfer are discussed, and coupled with the microstructure evolution equations for grain growth and PDF evolution. The full set of equations is solved numerically and results are compared with experimental data for the plutonium 1 weight percent gallium system. The three principal results of this work are: (1) The formulation of transient evolution equations for the PDF description of nucleation, growth, and impingement of a distribution of grain sizes and locations; (2) Solution of the equations to give a correlation for final average grain size as a function of material parameters, nucleation site density, and cooling rate; and (3) Solution of the equations for final distribution of grain size as a result of the initial random spatial distribution of nucleation sites.

  14. A Novel Process in Semi-Solid Metal Casting

    Institute of Scientific and Technical Information of China (English)

    Bijan Abbasi-Khazaei; Saeid Ghaderi

    2012-01-01

    In this research a new process for semi-solid casting of ductile iron based on the high nucleation rate combined with locally mechanical stirring is presented. In this process at first fully liquid ductile iron was poured on the peripheral surface of a wheel rotating against pouring direction. At this stage, the solid crystals nucleated at the chilling surface were pushed to the melt by a heat resistance steel cutter and finally the semi-solid slurry was generated. Reheating treatment was done on the samples to achieve more efficiency of semi-solid casting process. The effects of the travelling distance of solid particles during casting, the reheating time and temperature were examined. The results showed that the process effectively changes the dendrite structure to globular one.

  15. Development of the uranium continuous casting technology for metal rods with simulated metallic spent fuels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y. S.; Kim, C. K.; Kim, K. H. [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2002-05-01

    To dispose spent fuel efficiently, Korea Atomic Energy Research Institute has been developing a storage process, in which uranium metal abstracted by Li-reduction is being formed to long rods and then the rods are being arranged uniformly in canister. The purpose of this study is to develop a continuous casting technology for uranium metal rods with small diameter and long length. For this purpose, the vertical continuous casting equipment was developed and optimum condition for continuous casting process of uranium was investigated. With Si3N4 mold which was designed to have a proper thermal gradient, we has succeeded to get a optimum process condition and to cast a 13.7 mm diameter and 2500 mm length of uranium rod. 24 refs., 23 figs., 7 tabs. (Author)

  16. Non-metallic Inclusions in Continuously Cast Aluminum Killed Steels

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In aluminum killed steels, the size, shape, quantity and formation of non-metallic inclusions in ladle steel (before and after RH vacuum treatment) and in tundish as well as in slabs were studied by EPMA (Electron Probe Microanalysis) and by analyzing the total oxygen. The results showed that in the slabs the total oxygen was quite low and the inclusions discovered were mainly small-sized angular alumina inclusions. This indicates that most inclusions have been removed by floating out during the continuous casting process. In addition, the countermeasures were discussed to decrease the alumina inclusions in the slabs further.

  17. Comparative Evaluation of Marginal Accuracy of a Cast Fixed Partial Denture Compared to Soldered Fixed Partial Denture Made of Two Different Base Metal Alloys and Casting Techniques: An In vitro Study

    OpenAIRE

    Jei, J. Brintha; Mohan, Jayashree

    2013-01-01

    The periodontal health of abutment teeth and the durability of fixed partial denture depends on the marginal adaptation of the prosthesis. Any discrepancy in the marginal area leads to dissolution of luting agent and plaque accumulation. This study was done with the aim of evaluating the accuracy of marginal fit of four unit crown and bridge made up of Ni–Cr and Cr–Co alloys under induction and centrifugal casting. They were compared to cast fixed partial denture (FPD) and soldered FPD. For t...

  18. Improvement of corrosion resistance in NaOH solution and glass forming ability of as-cast Mg-based bulk metallic glasses by microalloying

    Directory of Open Access Journals (Sweden)

    Peng Hao

    2011-02-01

    Full Text Available The influences of the addition of Ag on the glass forming ability (GFA and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD and electrochemical polarization in 0.1 mol/L NaOH solution. Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag; and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass. The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA. The addition element Ag improves the forming speed and the stability of the passive film, which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.

  19. Computer Simulation of the Formation of Non-Metallic Precipitates During a Continuous Casting of Steel

    Directory of Open Access Journals (Sweden)

    Kalisz D.

    2016-03-01

    Full Text Available The authors own computer software, based on the Ueshima mathematical model with taking into account the back diffusion, determined from the Wołczyński equation, was developed for simulation calculations. The applied calculation procedure allowed to determine the chemical composition of the non-metallic phase in steel deoxidised by means of Mn, Si and Al, at the given cooling rate. The calculation results were confirmed by the analysis of samples taken from the determined areas of the cast ingot. This indicates that the developed computer software can be applied for designing the steel casting process of the strictly determined chemical composition and for obtaining the required non-metallic precipitates.

  20. Cast Metals Coalition Technology Transfer and Program Management Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Gwyn, Mike

    2009-03-31

    The Cast Metals Coalition (CMC) partnership program was funded to ensure that the results of the Department of Energy's (DOE) metalcasting research and development (R&D) projects are successfully deployed into industry. Specifically, the CMC program coordinated the transfer and deployment of energy saving technologies and process improvements developed under separately funded DOE programs and projects into industry. The transition of these technologies and process improvements is a critical step in the path to realizing actual energy savings. At full deployment, DOE funded metalcasting R&D results are projected to save 55% of the energy used by the industry in 1998. This closely aligns with DOE's current goal of driving a 25% reduction in industrial energy intensity by 2017. In addition to benefiting DOE, these energy savings provide metalcasters with a significant economic advantage. Deployment of already completed R&D project results and those still underway is estimated to return over 500% of the original DOE and industry investment. Energy savings estimates through December 2008 from the Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) portfolio of projects alone are 12 x 1012 BTUs, with a projection of over 50 x 1012 BTUs ten years after program completion. These energy savings and process improvements have been made possible through the unique collaborative structure of the CMC partnership. The CMC team consists of DOE's Office of Industrial Technology, the three leading metalcasting technical societies in the U.S: the American Foundry Society; the North American Die Casting Association; and the Steel Founders Society of America; and the Advanced Technology Institute (ATI), a recognized leader in distributed technology management. CMC provides collaborative leadership to a complex industry composed of approximately 2,100 companies, 80% of which employ less than 100 people, and only 4% of which employ more than 250 people

  1. Metal Casting-Industry of the Future; Industrial Partnerships: Advancing Energy and Environmental Goals

    International Nuclear Information System (INIS)

    This tri-fold brochure describe the partnering activities of the Office of Industrial Technologies' (OIT) Industries of the Future (IOF) for Metal Casting. Information on what works for the Metal Casting industry, examples of successful partnerships, and benefits of partnering with OIT are included

  2. Structure and properties of metal of commercial steam pipes produced by centrifugal casting

    International Nuclear Information System (INIS)

    Structure and properties of metal of large diameter pipes produced by centrifugal casting of 15Kh1M1FL steel are investigated. It is shown that the structure of centrifugally cast pipe metal is much more in homogeneous than that of hot-rolled pipes

  3. Investigation into the Effect of Use of Metal Primer on Adhesion of Heat Cure Acrylic Resin to Cast Titanium: An In Vitro Study

    OpenAIRE

    Podder, Sudipto; Goel, Preeti; Kar, Sunil; Bhattacharyya, Jayanta

    2013-01-01

    The availability of adhesive primers capable of bonding chemically to base metal alloys without well defined passive oxide surface film has been improved significantly over the last decade. Therefore, the purpose of the study was to compare and evaluate the effect of metal primer on adhesion of heat cure acrylic resin to cast titanium. Shear bond strength test was conducted on 80 commercially pure titanium cast metal heat-cure acrylic resin discs treated with different surface treatments. The...

  4. Awareness Programs and Change in Taste-based Caste Prejudice

    DEFF Research Database (Denmark)

    Banerjee, Ritwik; Gupta, Nabanita Datta

    2015-01-01

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Garry Becker in...... his seminal work on taste based discrimination, in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and...... exhibit favorable opinion about reservation in jobs for the lower caste....

  5. Correlation between macroscopic porosity location and liquid metal pressure in centrifugal casting technique.

    Science.gov (United States)

    Vaidyanathan, T K; Schulman, A; Nielsen, J P; Shalita, S

    1981-01-01

    Radiographic analysis of uniform cylindrical castings fabricated by the centrifugal casting technique has revealed that the macroscopic porosity is dependent on the location of the sprue attachment to the casting. This is attributed to the significant pressure gradient associated with the centrifugal casting technique. The pressure gradient results in different heat transfer rates at portions of the castings near and away from the free surface of the button. Consequently, the macroscopic porosity is invariably at portions of the casting close to the free surface of the button. In addition, some optimized sprue-reservoir combinations could be predicted and proved, based on this pressure gradient concept. PMID:7002971

  6. Microporosity Prediction and Validation for Ni-based Superalloy Castings

    Science.gov (United States)

    Guo, J.; Beckermann, C.; Carlson, K.; Hirvo, D.; Bell, K.; Moreland, T.; Gu, J.; Clews, J.; Scott, S.; Couturier, G.; Backman, D.

    2015-06-01

    Microporosityin high performance aerospace castings can reduce mechanical properties and consequently degrade both component life and durability. Therefore, casting engineers must be able to both predict and reduce casting microporosity. A dimensionless Niyama model has been developed [1] that predicts local microporosity by accounting for local thermal conditions during casting as well as the properties and solidification characteristics of the cast alloy. Unlike the well-known Niyama criterion, application of the dimensionless Niyama model avoids the need to find a threshold Niyama criterion below which shrinkage porosity forms - a criterion which can be determined only via extensive alloy dependent experimentation. In the present study, the dimensionless Niyama model is integrated with a commercial finite element casting simulation software, which can now more accurately predict the location-specific shrinkage porosity volume fraction during solidification of superalloy castings. These microporosity predictions are validated by comparing modelled results against radiographically and metallographically measured porosity for several Ni-based superalloy equiaxed castings that vary in alloy chemistry with a focus on plates of changing draft angle and thickness. The simulation results agree well with experimental measurements. The simulation results also show that the dimensionless Niyama model can not only identify the location but also the average volume fraction of microporosity distribution in these equiaxed investment cast Ni-based superalloy experiments of relatively simple geometry.

  7. Temperature and Thermal Stress Distribution for Metal Mold in Squeeze Casting Process

    Institute of Scientific and Technical Information of China (English)

    K.H.Chang; G.C.Jang; C.H.Lee; S.H.Lee

    2008-01-01

    In the squeeze casting process, loaded high pressure (over approximately 100 MPa) and high temperature influence the thermo-mechanical behavior and performance of the used metal mold. Therefore, to safely maintain the metal molds, the thermo-mechanical characteristics (temperature and thermal stress) of metal mold in the squeeze casting must be investigated. In this paper, temperature and thermal stress distribution of steel mold in squeeze casting process were investigated by using a three-dimensional non-steady heat conduction analysis and a three-dimensional thermal elastic-plastic analysis considering temperature-dependent thermo- physical and mechanical properties of the steel mold.

  8. Study on interfacial heat transfer coefficient at metal/die interface during high pressure die casting process of AZ91D alloy

    Directory of Open Access Journals (Sweden)

    GUO Zhi-peng

    2007-02-01

    Full Text Available The high pressure die casting (HPDC process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today’s manufacturing industry.In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were Measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger,and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified,when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.

  9. Influence of thermal boundary condition on casting process of metal matrix composite

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2010-03-01

    Full Text Available Purpose: of this paper is to present a computer simulation as a tool for modelling the gravity casting process of metal matrix composite (MMCs in the sand mould and predicting the arrangement of heterophase reinforcement particles in the composite and impact of the parameter which characterizes the thermal boundary condition on the course of solidification process (speed, direction and thus, on the arrangement of reinforcement particles.Design/methodology/approach: Computer simulations have been carried out following the methods and procedures included in the program Fluent. The calculation are based on two-dimensional model in which the Volume of Fluid (VOF, enthalpy method and the Discrete Phase Model (DPM have been applied to describe two-phase system, solidification and behaviour of reinforcement particles, respectively. The calculations also include the method which allows to model the contact resistance at the interface between mould wall and liquid alloy.Findings: Obtained results show that the cast solidification as well as final arrangement of heterophase reinforcement particles depend on the assumed thermal boundary conditions. The appearance of the contact resistance lengthens the solidification process and extends the effect of aggregation, sedimentation and particle engulfment or pushing ahead of solidification front.Research limitations/implications: The created model and procedures can be treated as a basis for more advanced researches.Practical implications: Presented simulations allows to study phenomena occurring during the casting process and predict the behaviour of the reinforcement particles (distribution of reinforcement for the different thermal boundary conditions.Originality/value: The applied simulation methods allows to study the course of the casting process of metal matrix composite and arrangement of the reinforcement particles.

  10. Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic moulds

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2014-02-01

    Full Text Available The quality of final casting mainly depends on the rate of solidification as rapid solidification produces fine grains structures with better mechanical properties. The analysis of heat transfer during the casting and solidification of aluminium alloy as well as the experimental investigation of the rate of solidification in varying thicknesses of cylindrical metallic mould was carried out. The temperature variation with time of the casting was recorded from which cooling curves were obtained for the determination of solidification time of the cast. The results showed that as the cylindrical mould thickness increases the solidification time decreases due to the chilling effect of the mould.

  11. INFLUENCE OF THE METAL MATRIX STRUCTURE OF HIGH-DUTY CAST IRON ON COERCIVELY SENSITIVE MAGNETIC PARAMETER AND SPEED OF SOUND

    OpenAIRE

    S. G. Sandomirsky; V. L. Tsukerman

    2013-01-01

    The analysis of influence of changes in the structure of the metal base of high-duty cast ironcompact castings with a constant form of graphite inclusions on the coercive sensitive magnetic parameters and the speed of sound is held. The efficiency of joint use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in the iron and pearlite content in its metallic matrix is shown.

  12. INFLUENCE OF THE METAL MATRIX STRUCTURE OF HIGH-DUTY CAST IRON ON COERCIVELY SENSITIVE MAGNETIC PARAMETER AND SPEED OF SOUND

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirsky

    2013-01-01

    Full Text Available The analysis of influence of changes in the structure of the metal base of high-duty cast ironcompact castings with a constant form of graphite inclusions on the coercive sensitive magnetic parameters and the speed of sound is held. The efficiency of joint use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in the iron and pearlite content in its metallic matrix is shown.

  13. Awareness programs and change in taste-based caste prejudice

    DEFF Research Database (Denmark)

    Banerjee, Ritwik; Datta Gupta, Nabanita

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Becker (1971......) in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and the reduction is sustained over time. Second...

  14. Gold based bulk metallic glass

    OpenAIRE

    Schroers, Jan; Lohwongwatana, Boonrat; Johnson, William L.; Peker, Atakan

    2005-01-01

    Gold-based bulk metallic glass alloys based on Au-Cu-Si are introduced. The alloys exhibit a gold content comparable to 18-karat gold. They show very low liquidus temperature, large supercooled liquid region, and good processibility. The maximum casting thickness exceeds 5 mm in the best glassformer. Au49Ag5.5Pd2.3Cu26.9Si16.3 has a liquidus temperature of 644 K, a glass transition temperature of 401 K, and a supercooled liquid region of 58 K. The Vickers hardness of the alloys in this system...

  15. Influence of cast surface finishing process on metal-ceramic bond strength

    OpenAIRE

    Denis Vojvodić,; Zdravko Schauperl,; Martina Lauš-Šošić,; Ketij Mehulić,; Sanja Štefančić

    2009-01-01

    Aim To investigate the influence of different cast surface finishingprocess on metal-ceramics bond strength.Methods Six Co-Cr alloy sample groups were cast (Wirobond C,BEGO, Bremen, Germany) and randomly selected for use in oneof the six different final processing of the casting surface (oxidation,sandblasting with 110 and 250 µm Al2O3, bonding agent,hydrochloric acid solution) prior to application of feldspathic ceramic(Duceram Kiss, DeguDent, Hanau-Wolfgang, Germany).The testing was carried...

  16. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report; FINAL

    International Nuclear Information System (INIS)

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive

  17. CNT Reinforced Light Metal Composites Produced by Melt Stirring and by High Pressure Die Casting

    OpenAIRE

    Li, Qianqian; Rottmair, Christian A.; Singer, Robert F.

    2010-01-01

    Abstract Light metal matrix composites are of great interest due to their potential for reducing CO2 emission through lightweight design e.g. in the automotive sector. Carbon nanotubes can be considered as ideal reinforcements, due to their high strength, high aspect ratio and thermo-mechanic properties. In this research, CNT reinforced light metal composites were produced by melt stirring and by high pressure die casting, which can be both easily scaled up. The light metal composi...

  18. EXAMPLES OF 3D-TECHNOLOGIES IN FOUNDRY PROCESSES. DECREASE IN METAL CONSUMPTION IN CASTINGS

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2016-01-01

    Full Text Available The review describes the design of metal castings produced by use of 3D-technologies. Some new ways of 3D-processing of materials connected with additive processes are described, which represents the next step in environmental resource-saving production. Examples of patterns and casting of complex design with an optimal combination of materials, durability and attractive appearance are shown. Described 3D high-tech processes are expanding the existing range of metal products and the ways of its production.

  19. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    Science.gov (United States)

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used. PMID:7012322

  20. State of the art of metal reoxidation study of iron castings

    Directory of Open Access Journals (Sweden)

    R. Vladik

    2007-11-01

    Full Text Available Purpose: Metal reoxidation causes a number of iron castings defects, particularly when pouring them in green-sand moulds. One of them is pinholes the occurrence of which is explained by several hypotheses. One of possible causes is reoxidation processes in the foundry mould cavity. During its flowing in the gating system and in the mould cavity the liquid metal gets into contact with oxygen from air and water vapour. Secondary oxidation of elements takes place in sequence of their affinity to oxygen.Design/methodology/approach: Therefore the authors were aimed at cast irons. Besides indirect methods the reoxidation was researched mainly by direct measurement of oxygen activity during filling of a mould up to solidus temperature. Findings: The use of oxygen activity measurement for direct study of changes caused by reoxidation processes is limited and that it is more suitable for study of the influence of different factors on cast iron crystallization and graphite morphology.Practical implications: Obtained results have confirmed that oxygen activity measurement can serve to the casting quality control. But it is little sensitive for explanation of processes running in a cavity during metal casting.Originality/value: Continuous monitoring of oxygen activity changes in a foundry mould is an original solution since other authors have done their measurements only in a furnace with disposable sensors.

  1. Metal particle compaction during drop-substrate impact for inkjet printing and drop-casting processes

    Science.gov (United States)

    Clancy, I.; Amarandei, G.; Nash, C.; Glowacki, B. A.

    2016-02-01

    Direct coating methods using metal particles from aqueous solutions or solvent-based inks become central in the roll-to-roll fabrication processes as these methods can lead to continuous or pre-defined conductive layers on a large variety of substrates. For good electrical conductivity, the metal particles have to be brought into contact, and traditionally, additional sintering treatments are required. Such treatments can degrade the sensitive substrates as paper or polymer films. In this study, the possibility of obtaining conductive layers at room temperature is investigated for direct coating methods with an emphasis on drop-casting and inkjet printing. Thus, it is shown that electrical conductive layers can be achieved if the metal particles can compact during the drop-substrate impact interaction. It is theoretically shown that the compaction process is directly related to the particle and ink drop size, the initial fractional particle loading of the ink, solvent viscosity, and drop velocity. The theoretical predictions on compaction are experimentally validated, and the particle compaction's influence on changes in the electrical conductivity of the resulting layers is demonstrated.

  2. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    Energy Technology Data Exchange (ETDEWEB)

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  3. Workplace Basic Skills in the Metal Casting Industry for World Class Process and Technology.

    Science.gov (United States)

    Rasmussen, Bonnie

    A workplace basic skills project for the metal casting industry was established jointly by Central Alabama Community College and Robinson Foundry, Inc. Evaluation of the project was made through a commercial test of hourly workers' general literacy level gains, instructor-developed pre- and posttests of mastery of the industrial process and…

  4. An alternative treatment of occlusal wear: Cast metal occlusal surface

    OpenAIRE

    Sandeep Kumar; Aman Arora; Reena Yadav

    2012-01-01

    Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal sur...

  5. Optimization of casting process based on the theory of inventive problem solving

    OpenAIRE

    Liu Feng; Yang Yi; Li Xionglong

    2011-01-01

    Optimization of casting process involves the adjustment of parameters as well as the improvement of process schemes and measures. This paper proposes a new method based on the Theory of Inventive Problem Solving (TRIZ) for casting process optimization, and realizes the idea of applying TRIZ to optimize the casting process of a magnesium alloy intake manifold. By this method, the casting process is optimized so as to remove the shrinkage pores. The successful optimization of casting process de...

  6. Report of Separate Effects Testing for Modeling of Metallic Fuel Casting Process

    Energy Technology Data Exchange (ETDEWEB)

    Crapps, Justin M. [Los Alamos National Laboratory; Galloway, Jack D. [Los Alamos National Laboratory; Decroix, David S. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Aikin, Robert M. Jr. [Los Alamos National Laboratory; Unal, Cetin [Los Alamos National Laboratory; Fielding, R. [Idaho National Laboratory; Kennedy, R [Idaho National Laboratory

    2012-06-29

    In order to give guidance regarding the best investment of time and effort in experimental determination of parameters defining the casting process, a Flow-3D model of the casting process was used to investigate the most influential parameters regarding void fraction of the solidified rods and solidification speed for fluid flow parameters, liquid heat transfer parameters, and solid heat transfer parameters. Table 1 summarizes the most significant variables for each of the situations studied. A primary, secondary, and tertiary effect is provided for fluid flow parameters (impacts void fraction) and liquid heat transfer parameters (impacts solidification). In Table 1, the wetting angle represents the angle between the liquid and mold surface as pictured in Figure 1. The viscosity is the dynamic viscosity of the liquid and the surface tension is the property of the surface of a liquid that allows it to resist an external force. When only considering solid heat transfer properties, the variations from case to case were very small. Details on this conclusion are provided in the section considering solid heat transfer properties. The primary recommendation of the study is to measure the fluid flow parameters, specifically the wetting angle, surface tension, and dynamic viscosity, in order of importance, as well as the heat transfer parameters latent heat and specific heat of the liquid alloy. The wetting angle and surface tension can be measured simultaneously using the sessile drop method. It is unclear whether there is a temperature dependency in these properties. Thus measurements for all three parameters are requested at 1340, 1420, and 1500 degrees Celsius, which correspond to the minimum, middle, and maximum temperatures of the liquid alloy during the process. In addition, the heat transfer coefficient between the mold and liquid metal, the latent heat of transformation, and the specific heat of the liquid metal all have strong influences on solidification. These

  7. A comparative evaluation of the effect of dentin desensitizers on the retention of complete cast metal crowns

    Directory of Open Access Journals (Sweden)

    Saili M Chandavarkar

    2015-01-01

    Full Text Available Context: Desensitizers are used to reduce dentin hypersensitivity. They affect the surface texture of prepared dentin and may alter the retention of fixed restorations. Aims: The aim was to evaluate the effect of dentin desensitizers on the retention of complete cast metal crowns luted with glass ionomer cement. Subjects and Methods: Fifty freshly extracted human premolars were subjected to standardized tooth preparation (20° total convergence, 4 mm axial height with a computer numerically controlled machine. Individual cast metal crowns were fabricated from a base metal alloy. Dentin desensitizers included none (control, a glutaraldehyde (GLU based primer (Gluma desensitizer, casein phosphopeptide (CPP-amorphous calcium phosphate (ACP (GC Mousse, erbium, chromium: YSGG laser (Waterlase MD Turbo, Biolase and Pro-Argin (Colgate Sensitive Pro-Relief desensitizing polishing paste. After desensitization, crowns were luted with glass ionomer cement and kept for 48 h at 37°C in 100% relative humidity. The samples were tested using a universal testing machine by applying a load at a crosshead speed of 0.5 mm/min. Statistical Analysis Used: Statistical analysis included One-way ANOVA, followed by the Scheffe post-hoc test with P < 0.05. Results: All dentin desensitizers showed significantly different values: Pro-Argin (4.10 Megapascals [Mpa] < CPP-ACP (4.01 mpa < GLU based primer (3.87 Mpa < Virgin dentin (3.65 Mpa < LASER (3.37 Mpa. Conclusions : On comparing the effect of prepared virgin dentin, GLU based primer, CPP-ACP, LASER and Pro-Argin on the retention of complete cast metal crowns luted with glass ionomer cement on prepared teeth, it can be concluded that Pro-Argin and CPP-ACP showed the best retention in this in vitro study.

  8. Direct Tensile Strength and Characteristics of Dentin Restored with All-Ceramic, Resin-Composite, and Cast Metal Prostheses Cemented with Resin Adhesives

    OpenAIRE

    2015-01-01

    A dentin-cement-prosthesis complex restored with either all-porcelain, cured resin-composite, or cast base metal alloy and cemented with either of the different resin cements was trimmed into a mini-dumbbell shape for tensile testing. The fractured surfaces and characterization of the dentin-cement interface of bonded specimens were investigated using a Scanning Electron Microscope. A significantly higher tensile strength of all-porcelain (12.5 ± 2.2 MPa) than that of cast metal (9.2 ± 3.5 MP...

  9. An alternative treatment of occlusal wear: cast metal occlusal surface.

    Science.gov (United States)

    Kumar, Sandeep; Arora, Aman; Yadav, Reena

    2012-01-01

    Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal surfaces, however, these methods are time-consuming, expensive and requires many cumbersome steps. These methods also requires the patient to be without the prosthesis for the time during which the laboratory procedures are performed. This article presents a quick, simple and relatively inexpensive procedure for construction of metal occlusal surfaces on complete dentures. PMID:22945724

  10. An alternative treatment of occlusal wear: Cast metal occlusal surface

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2012-01-01

    Full Text Available Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal surfaces, however, these methods are time-consuming, expensive and requires many cumbersome steps. These methods also requires the patient to be without the prosthesis for the time during which the laboratory procedures are performed. This article presents a quick, simple and relatively inexpensive procedure for construction of metal occlusal surfaces on complete dentures.

  11. Influence of cast surface finishing process on metal-ceramic bond strength

    Directory of Open Access Journals (Sweden)

    Denis Vojvodić,

    2009-08-01

    Full Text Available Aim To investigate the influence of different cast surface finishingprocess on metal-ceramics bond strength.Methods Six Co-Cr alloy sample groups were cast (Wirobond C,BEGO, Bremen, Germany and randomly selected for use in oneof the six different final processing of the casting surface (oxidation,sandblasting with 110 and 250 µm Al2O3, bonding agent,hydrochloric acid solution prior to application of feldspathic ceramic(Duceram Kiss, DeguDent, Hanau-Wolfgang, Germany.The testing was carried out with a tensile testing machine (LRXwith Nexygen software, Lloyd Instr., Fareham, UK (ISO 9693.Results The highest force (66.902 N for the separation of ceramicsmeasured with the sample sandblasted with 250µm Al2O3,oxidised and repeatedly sandblasted with 250 µm, and the lowestforce (36.260 N with the sample treated with hydrochloric acidsolution. With all sample groups except the group with the bondingagent (cohesive fracture, an adhesive fracture of the mediumand an adhesive-cohesive fracture of the peripheral part of thefracture surface were observed. The oxidation, prolonged oxidationand the bonding agent do not influence the bond strength ofthe tested metal-ceramic system.Conclusion Different casting surface treatments have an importantrole on the bond strength of the ceramic-metal interface.

  12. Mathematical Modeling of Particle Segregation During Centrifugal Casting of Metal Matrix Composites

    Science.gov (United States)

    Balout, B.; Litwin, J.

    2012-04-01

    When a metal matrix composite undergoes centrifugal casting, the velocity, deceleration, displacement, and segregation of its particles are modeled according to changes in the centrifugal radius, as well as by variations in the molten metal viscosity as the temperature decreases during the cooling process. A cast aluminum alloy A356 reinforced by 10 V% of silicon carbide particles (SiC), with a median diameter of 12 μm, was used to conduct the experiments, and a mathematical modeling showed that the particles' volume fraction on the outer casting face varied according to whether the viscosity of the liquid metal used was constant or variable. If variations in viscosity during the cooling process are taken into account, then the volume fraction of the particles for a given time of centrifugation changes on the outer casting face, while it increases if the viscosity was constant. Modeling the particle segregation with variable viscosity produces results that are closer to those obtained with experiments than is the case when a constant viscosity is used. In fact, the higher the initial pouring and mold temperatures, the higher the effect of the viscosity variation on particle segregation.

  13. Gold based bulk metallic glass

    Science.gov (United States)

    Schroers, Jan; Lohwongwatana, Boonrat; Johnson, William L.; Peker, Atakan

    2005-08-01

    Gold-based bulk metallic glass alloys based on Au-Cu-Si are introduced. The alloys exhibit a gold content comparable to 18-karat gold. They show very low liquidus temperature, large supercooled liquid region, and good processibility. The maximum casting thickness exceeds 5mm in the best glassformer. Au49Ag5.5Pd2.3Cu26.9Si16.3 has a liquidus temperature of 644K, a glass transition temperature of 401K, and a supercooled liquid region of 58K. The Vickers hardness of the alloys in this system is ˜350Hv, twice that of conventional 18-karat crystalline gold alloys. This combination of properties makes the alloys attractive for many applications including electronic, medical, dental, surface coating, and jewelry.

  14. Gold based bulk metallic glass

    International Nuclear Information System (INIS)

    Gold-based bulk metallic glass alloys based on Au-Cu-Si are introduced. The alloys exhibit a gold content comparable to 18-karat gold. They show very low liquidus temperature, large supercooled liquid region, and good processibility. The maximum casting thickness exceeds 5 mm in the best glassformer. Au49Ag5.5Pd2.3Cu26.9Si16.3 has a liquidus temperature of 644 K, a glass transition temperature of 401 K, and a supercooled liquid region of 58 K. The Vickers hardness of the alloys in this system is ∼350 Hv, twice that of conventional 18-karat crystalline gold alloys. This combination of properties makes the alloys attractive for many applications including electronic, medical, dental, surface coating, and jewelry

  15. Measurement of aluminium, silicon, manganese, copper and antimony in slag, castings and white metal

    International Nuclear Information System (INIS)

    Chemical analysis of the slag showed 24.90% SiO2, 17.88% Al2O3, 0.75% F2O3, 46.4% CaO and 2.34% MgO. In the four cast metal samples the manganese concentration was 0.75%, 0.48%, 0.47% and 0.42%. The white metal contained 59.04% tin, 7.43% antimony, 22.55% lead and 7.08% copper. The slag, casting and white metal samples came from the Industrial Research Centre for Central Africa (CRIAC), having been provided originally by the Société Somkat of Lubumbashi which operates iron, bronze and aluminium foundries. The aluminium, silicon, manganese, copper and antimony concentrations were easily measured, without the need for chemical separation. (author)

  16. An Investigation on Metallic Ion Release from Four Dental Casting Alloys

    Directory of Open Access Journals (Sweden)

    F. Nejatidanesh

    2005-12-01

    Full Text Available Statement of Problem: Element release from dental casting alloys into the oral environment is of clinical concern and is considered to be a potential health problem to all patients.Purpose: The aim of this study was to investigate the metallic ion release of four base metal alloys.Materials and Methods: Two Ni-Cr (Minalux and Supercast and two Co-Cr alloys (Minalia and Wironit were examined. Nine specimens of each type were prepared in 13×11×1.4 mm dimensions and each of the four alloys (3 specimens per group were conditioned in artificial saliva at 37 c for one, three and seven days.The conditioning media were analyzed for element-release using Inductive CoupledPlasma Atomic Emission Spectrophotometer (ICPAES. Collected data were statistically analyzed using ANOVA and Duncan multiple range test (P< 0.05.Results: The greatest amount of element release was seen after seven days (134.9 ppb Supercast, 159.2 ppb Minalux, 197.2 ppb Minalia, and 230.2 ppb Wironit. There was a significant difference between the released elements from the alloys after the three conditioning times (p<0.001.Conclusion: Element release from the studied alloys is proportional to the conditioning time. The Ni-Cr alloys tested in this investigation were more resistant to corrosion as compared to the Co-Cr alloys in artificial saliva. Supercast had the highest corrosion resistance.

  17. Understanding of the influence of process parameters on the heat transfer behavior at the metal/die inter-face in high pressure die casting process

    Institute of Scientific and Technical Information of China (English)

    GUO ZhiPeng; XIONG ShouMei; LIU BaiCheng; LI Mei; Allison John

    2009-01-01

    The current paper focuses on the influence of the process parameters on the peak values of the inter-facial heat transfer coefficient (IHTC) at metal/die interface during high pressure die casting (HPDC) process. A "step shape" casting and AM50 alloy were used during the experiment. The IHTC was de-termined by solving the inverse thermal problem based on the measured temperature inside the die. Results show that the initial die surface temperature (IDST, TDI) has a dominant influence while the casting pressure and fast shot velocity have a secondary influence on the IHTC peak values. By curve fitting, it was found that the IHTC peak value (hmax) changes as a function of the IDST in a manner of hmax=eαTγDI. Such relationship between the IHTC peak value and the IDST can also be found when the casting alloy is ADC12, indicating that this phenomenon is a common characteristic in the HPDC process.

  18. Characterization of cast metals with probability distribution functions

    International Nuclear Information System (INIS)

    Characterization of microstructure using a probability distribution function (PDF) provides a means for extracting useful information about material properties. In the extension of classical PDF methods developed in the research, material characteristics are evolved by propagating an initial PDF through time, using growth laws derived from consideration of heat flow and species diffusion, constrained by the Gibbs-Thomson law. A model is described here that allows for nucleation, followed by growth of nominally spherical grains according to a stable or unstable growth law. Results are presented for the final average grain size as a function of cooling rate for various nucleation parameters. In particular the authors show that the model describes linear variation of final grain size with the inverse cube root of cooling rate. Within a subset of casting parameters, the stable-to-unstable manifests itself as a bimodal distribution of final grain size. Calculations with the model are described for the liquid to epsilon phase transition in a plutonium 1 weight percent gallium alloy

  19. A progress report on the ultrasonic detection of cavities in metal castings

    OpenAIRE

    Barton, N.G.

    1986-01-01

    This project is concerned with an important inverse problem- the use of ultrasound to determine the shape of inclusions (or cavities or flaws) in metal castings. This problem is severely ill-posed both analytically and computationally because it is non-linear and because it is an inverse problem in which the shape of the inclusion need not depend continuously on the available far-field data. ¶The author has been collaborating with the CSIRO Division of Applied Physics on ...

  20. New method for diagnosing cast compactness based on laser ultrasonography

    Directory of Open Access Journals (Sweden)

    P. Swornowski

    2010-01-01

    Full Text Available Technologically advanced materials, such as alloys of aluminum, nickel or titanium are currently used increasingly often in significantly loaded components utilized in the aviation industry, among others in the construction of jet turbine engine blades. The article presents a method for diagnosing the condition of the inside of cast blades with the use of laser ultrasonography. The inspection is based on finding hidden flaws with a size of between 10 and 30μm. Laser ultrasonography offers a number of improvements over the non-destructive methods used so far, e.g. the possibility to diagnose the cast on a selected depth, high signal-to-noise ratio and good sensitivity. The article includes a brief overview of non-destructive inspection methods used in foundry engineering and sample results of inspecting the inner structure of a turbo jet engine blade using the method described in the article.

  1. The ancient Chinese casting techniques

    OpenAIRE

    Tan Derui; Lian Haiping

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  2. Behavior of Non-metallic Inclusions in Centrifugal Induction Electroslag Castings

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    (para)In order to know the behavior of non-metallic inclusions in centrifugal induction electroslag castings (CIESC), non-metallic inclusions in 5CrMnMo and 4Cr5MoSiV1 were qualitatively and quantitatively analyzed. The largest size of inclusions in the casting and the thermodynamic possibility of TiN precipitation in steel were also calculated. The results show that sulfide inclusions are evenly distributed and the content is low. The amount of oxide inclusions in CIESC 4Cr5MoSiV1 steel is close to the ESR steel and lower than that in the EAF steel, and there are some differences along radial direction. Nitride inclusions are fine and the diameter of the largest one is 3~4um. With the increase of the centrifugal machine's rotational speed, the ratio of round inclusions increases and the ratio of sharp inclusions decreases. According to the experiment and the calculation results, it is pointed out that the largest diameter of non-metallic inclusions in the CIESC 4Cr5MoSiV1 casting is only 6.6mu, and [N%][Ti%] in 4Cr5MoSiV1 steel should be controlled less than 4.4~#U00d7tex010^{-5} in order to further reduce the amount and size of TiN inclusions.

  3. Ferrocene base metal chelates

    International Nuclear Information System (INIS)

    Review of the works, devoted to different types of ferrocene metal chelates and to a possibility of ferrocene-containing ligand modification by means of complexing, is presented. Structure, properties and spectral characteristics of transitional metal, rare earth element, Cd2+, UO22+, Th4+ etc. complexes with ferrocene diketones, ferrocene acyl derivatives based on thiosemicarbazones and hydrazones and other heterometal ferrocene-containing metal chelates, are considered. 134 refs., 1 tab

  4. Improved Sand-Compaction Method for Lost-Foam Metal Casting

    Science.gov (United States)

    Bakhtiyarov, Sayavur I.; Overfelt, Ruel A.

    2008-01-01

    An improved method of filling a molding flask with sand and compacting the sand around a refractory-coated foam mold pattern has been developed for incorporation into the lost-foam metal-casting process. In comparison with the conventional method of sand filling and compaction, this method affords more nearly complete filling of the space around the refractory-coated foam mold pattern and more thorough compaction of the sand. In so doing, this method enables the sand to better support the refractory coat under metallostatic pressure during filling of the mold with molten metal.

  5. Optimizing casting parameters of steel ingot based on orthogonal method

    Institute of Scientific and Technical Information of China (English)

    张沛; 李学通; 臧新良; 杜凤山

    2008-01-01

    The influence and signification of casting parameters on the solidification process of steel ingot were discussed based on the finite element method (FEM) results by orthogonal experiment method. The range analysis, analysis of variance (ANOVA) and optimization project were used to investigate the FEM results. In order to decrease the ingot riser head and improve the utilization ratio of ingot, the casting parameters involved casting temperature, pouring velocity and interface heat transfer were optimized to decrease shrinkage pore and microporosity. The results show that the heat transfer coefficient between melt and heated board is a more sensitive factor. It is favor to decrease the shrinkage pore and microporosity under the conditions of low temperature, high pouring velocity and high heat transfer between melt and mold. If heat transfer in the ingot body is quicker than that in the riser, the position of shrinkage pore and microporosity will be closer to riser top. The results of optimization project show that few of shrinkage pore and microporosity reach into ingot body with the rational parameters, so the riser size can be reduced.

  6. Measurement of thermophysical properties of metallic melts for high quality castings

    Science.gov (United States)

    Fecht, H. J.; Wunderlich, R.; Meier, M.; Sprenger, H. J.

    2001-02-01

    The thermophysical properties of interest for casting simulations are melting range, fraction solid, density (thermal expansion), viscosity, specific heat, Gibbs free enthalpies, diffusion coefficients, thermal (electrical) conductivity, surface tension and emissivity. Some of these data can be obtained more or less accurately by conventional methods. High precision measurements on chemically highly reactive melts and fluids at the temperatures of interest require the application of containerless processing using non-contact diagnostic tools. By eliminating the contact between the melt and a crucible accurate surface nucleation control and the synthesis of materials free of surface contamination become possible. Under microgravity conditions, further advantages are expected from the significantly smaller electromagnetic fields needed to stabilize the containerless melts. This was shown in several Spacelab missions in which the results clearly showed an improvement in accuracy over terrestrial measurement, even on pure metals. This is an indication that the electromagnetic levitation technique provides a suitable environment for the accurate measurement of the thermophysical properties of metallic melts of industrial interest also on the ISS. The expected outcomings from a running ``Thematic Network'' funded by the European Commission and industry together with the new co-operative project ``Thermolab'' supported by industry and the European Space Agency within the frame of the ESA-Microgravity Applications Promotion program will allow a broader use of castings in different applications. Another RTD-project dealing with improved metal cast processing routes prepared for submittance to the EC this year will be clustered with other R&D-projects building up a ``Virtual Institute for Advanced Casting.'' The whole R&D-network will combine research activities of about 30 partners from 10 different european countries, where microgravity research and technology development

  7. Comparison of joint designs for laser welding of cast metal plates and wrought wires.

    Science.gov (United States)

    Takayama, Yasuko; Nomoto, Rie; Nakajima, Hiroyuki; Ohkubo, Chikahiro

    2013-01-01

    The purpose of the present study was to compare joint designs for the laser welding of cast metal plates and wrought wire, and to evaluate the welded area internally using X-ray micro-focus computerized tomography (micro-CT). Cast metal plates (Ti, Co-Cr) and wrought wires (Ti, Co-Cr) were welded using similar metals. The specimens were welded using four joint designs in which the wrought wires and the parent metals were welded directly (two designs) or the wrought wires were welded to the groove of the parent metal from one or both sides (n = 5). The porosity and gap in the welded area were evaluated by micro-CT, and the maximum tensile load of the welded specimens was measured with a universal testing machine. An element analysis was conducted using an electron probe X-ray microanalyzer. The statistical analysis of the results was performed using Bonferroni's multiple comparisons (α = 0.05). The results included that all the specimens fractured at the wrought wire when subjected to tensile testing, although there were specimens that exhibited gaps due to the joint design. The wrought wires were affected by laser irradiation and observed to melt together and onto the filler metal. Both Mo and Sn elements found in the wrought wire were detected in the filler metal of the Ti specimens, and Ni was detected in the filler metal of the Co-Cr specimens. The four joint designs simulating the designs used clinically were confirmed to have adequate joint strength provided by laser welding. PMID:22080283

  8. Determination of the Heat Transfer Coefficient at the Metal-Mold Interface During Centrifugal Casting

    Science.gov (United States)

    Vacca, Santiago; Martorano, Marcelo A.; Heringer, Romulo; Boccalini, Mário

    2015-05-01

    The heat transfer coefficient at the metal-mold interface ( h MM) has been determined for the first time during the centrifugal casting of a Fe-C alloy tube using the inverse solution method. To apply this method, a centrifugal casting experiment was carried out to measure cooling curves within the tube wall under a mold rotation speed of 900 rpm, imposing a centrifugal force 106 times as large as the gravity force (106 G). As part of the solution method, a comprehensive heat transfer model of the centrifugal casting was also developed and coupled to an optimization algorithm. Finally, the evolution of h MM with time that gives the minimum squared error between measured and calculated cooling curves was obtained. The determined h MM is approximately 870 W m-2 K-1 immediately after melt pouring, decreasing to about 50 W m-2 K-1 when the average temperature of the tube is ~973 K (700 °C), after the end of solidification. Despite the existence of a centrifugal force that could enhance the metal-mold contact, these values are lower than those generally reported for static molds with or without an insulating coating at the mold inner surface. The implemented model shows that the heat loss by radiation is dominant over that by convection at the tube inner surface, causing the formation of a solidification front that meets another front coming from the outer surface of the tube.

  9. Development of 2D casting process CAD system based on PDF/image files

    Institute of Scientific and Technical Information of China (English)

    Tang Hongtao; Zhou Jianxin; Wang Lin; Liao Dunming; Tao Qing

    2014-01-01

    A casting process CAD is put forward to design and draw casting process. The 2D casting process CAD, most of the current systems are developed based on one certain version of the AutoCAD system. However the application of these 2D casting process CAD systems in foundry enterprises are restricted because they have several deficiencies, such as being overly dependent on the AutoCAD system, and some part files based on PDF format can not be opened directly. To overcome these deficiencies, for the first time an innovative 2D casting process CAD system based on PDF and image format file has been proposed, which breaks through the traditional research and application notion of the 2D casting process CAD system based on AutoCAD. Several key technologies of this system such as coordinate transformation, CAD interactive drawing, file storage, PDF and image format files display, and image recognition technologies were described in detail. A practical 2D CAD casting process system named HZCAD2D(PDF) was developed, which is capable of designing and drawing the casting process on the part drawing based on the PDF format directly, without spending time on drawing the part produced by AutoCAD system. Final y, taking two actual castings as examples, the casting processes were drawn using this system, demonstrating that this system can significantly shorten the cycle of casting process designing.

  10. A study on processing of a composite metal foam via casting

    International Nuclear Information System (INIS)

    The research sited in this paper involves the development of a new closed cell composite metal foam using gravity casting techniques. The foam is comprised of steel hollow spheres packed into a random dense arrangement, with the interstitial space between spheres infiltrated with a casting aluminum alloy. The measured density of the material is 2.4 g/cm3, with a relative density of 41.5%. The composite foam developed in this study displayed superior compressive strength and energy absorption capacity. The compressive strength averaged 67 MPa over a region of 10-50% strain, densification began at approximately 50% strain, and the energy absorption at 50% strain is 30 MJ/m3. Scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX) compositional analysis affirmed the presence of expected phases in the hollow spheres and aluminum matrix. This novel material has promising applications in the aerospace, automotive, and biomedical industries

  11. Tape cast second generation orthorhombic-based titanium aluminide alloys for MMC applications

    International Nuclear Information System (INIS)

    Titanium metal matrix composites (TMCs) utilizing continuous SiC fiber reinforcement are considered important, if not, enabling materials for advanced Air Force propulsion systems, wherein combinations of high specific strength and elevated temperature capability are prerequisites to obtain desired increases in thrust-to-weight ratios and decreased specific fuel consumption. One such class of TMCs being assessed for use in rotating engine components are those based upon the orthorhombic titanium aluminide phase, Ti2AlNb. These orthorhombic titanium matrix composites (O TMCs) are being examined for sustained use at temperatures up to 700 C. Previous studies have primarily focused on O TMCs made using the foil-fiber-foil fabrication process. More recently the Materials and Manufacturing Directorate of the Air Force Research Laboratory has been focusing attention on an alternative powder metallurgy approach for fabrication of O TMCs via tape casting. This latter approach has the potential to produce significant cost reduction (<$70/lb) for the matrix input material (powder). Unfortunately, little work has been done to understand the effects of powder microstructures and the tape casting process itself on the mechanical performance of O TMCs. Therefore, the first objective of this study is to examine the microstructural evolution and mechanical performance (with and without heat treatment) of three unreinforced heat orthorhombic-based titanium aluminide matrices made via tape casting. A second objective is to assess the viability of powder metallurgy processing for the fabrication of O TMCs

  12. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    Energy Technology Data Exchange (ETDEWEB)

    Charlot, L.A.; Westerman, R.E.

    1981-07-01

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt.

  13. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    International Nuclear Information System (INIS)

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

  14. Comparative Evaluation of Metal-ceramic Bond Strengths of Nickel Chromium and Cobalt Chromium Alloys on Repeated Castings: An In vitro Study

    OpenAIRE

    Atluri, Kaleswara Rao; Vallabhaneni, Tapan Teja; Tadi, Durga Prasad; Vadapalli, Sriharsha Babu; Tripuraneni, Sunil Chandra; Averneni, Premalatha

    2014-01-01

    Background: Recasting the base metal alloys is done as a routine procedure in the dental laboratories whenever there is casting failure or to decrease the unit cost of a fixed partial denture. However, this procedure may affect the metal ceramic bond. Furthermore, it is unclear, as to which test closely predicts the bond strength of metal-ceramic interface. The aim was to compare the bond strength of nickel chromium (Ni-Cr) and cobalt chromium (Co-Cr) alloys with dental ceramic on repeated ca...

  15. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  16. Mathematical modeling of electromagnetic dimensionless number for electromagnetic casting of metals and its application

    Institute of Scientific and Technical Information of China (English)

    WANG Hui; LI Ting-ju; JIN Jun-ze

    2005-01-01

    In order to estimate the feasibility of electromagnetic casting (EMC) for different metals, a mathematical model named the electromagnetic dimensionless number (EMDN) was presented, and its validity was proved by the experiments of aluminum and Sn-3 %Pb alloy. From the experiment and the analysis of EMDN it can be concluded that the EMC of steel can be attained only when the magnetic flux density is larger than 0.09 T, while that required for aluminum is only 0. 04 T. The mathematical expression of the electromagnetic dimensionless number was given out.

  17. Effect of axial groove and resin luting cements on the retention of complete cast metal crowns

    Directory of Open Access Journals (Sweden)

    K Rajkumar

    2009-01-01

    Full Text Available Background : The design of the tooth preparation and the cementing medium are important consid-erations in the retention of crowns and fixed partial dentures. The purpose of this invitro study was to determine the effect of axial groove on the retention of complete cast metal crowns using two resin luting cements. Methods: Forty freshly extracted intact human molar teeth were prepared in their long axis to receive complete cast metal crowns. The specimens were randomly divided into two groups (one control and one study group. An axial groove of uniform size and shape was made on the prepared teeth under the study group. Axial surface area of prepared teeth specimens was measured. Complete cast metal crowns were fabricated for each specimen. Specimens of each group were divided into subgroups of 10 samples and were cemented with two resin luting cements, RelyX Unicem® and Calibra®, re-spectively. The cemented crowns were loaded in tension using a Universal Instron testing machine. The maximal tensile strength was recorded. Data were compared using the Mann-Whitney U test (α=0.05. Results: No significant differences in the tensile stress values were noted between the control (mean: 5.76±0.392 MPa and study (mean: 5.93±0.751 MPa groups cemented with RelyX Unicem. No sig-nificant differences in the tensile stress values were noted between the control (mean: 4.92±0.641 MPa and study (mean: 5.15 ±0.478 MPa groups cemented with Calibra. However, significant dif-ference in the tensile stress values was found between the two resin cements in the control and study groups. Conclusion: Axial groove placed in tooth preparations for resin bonded complete cast metal crowns had no statistically significant effect on retention. The use of (RelyX Unicem® yielded greater reten-tion values when compared to Calibra®.

  18. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report

    Energy Technology Data Exchange (ETDEWEB)

    Professor R. D. Pehlke, Principal Investigator, Dr. John M. Cookson, Dr. Shouwei Hao, Dr. Prasad Krishna, Kevin T. Bilkey

    2001-12-14

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive.

  19. Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting.

    Science.gov (United States)

    Mun, Jiwon; Ju, Jaehyung; Thurman, James

    2016-01-01

    One of the typical methods to manufacture 3D lattice metals is the direct-metal additive manufacturing (AM) process such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). In spite of its potential processing capability, the direct AM method has several disadvantages such as high cost, poor surface finish of final products, limitation in material selection, high thermal stress, and anisotropic properties of parts. We propose a cost-effective method to manufacture 3D lattice metals. The objective of this study is to provide a detailed protocol on fabrication of 3D lattice metals having a complex shape and a thin wall thickness; e.g., octet truss made of Al and Cu alloys having a unit cell length of 5 mm and a cell wall thickness of 0.5 mm. An overall experimental procedure is divided into eight sections: (a) 3D printing of sacrificial patterns (b) melt-out of support materials (c) removal of residue of support materials (d) pattern assembly (e) investment (f) burn-out of sacrificial patterns (g) centrifugal casting (h) post-processing for final products. The suggested indirect AM technique provides the potential to manufacture ultra-lightweight lattice metals; e.g., lattice structures with Al alloys. It appears that the process parameters should be properly controlled depending on materials and lattice geometry, observing the final products of octet truss metals by the indirect AM technique. PMID:27214495

  20. 3D scanning based mold correction for planar and cylindrical parts in aluminum die casting

    Directory of Open Access Journals (Sweden)

    Takashi Seno

    2015-04-01

    Full Text Available Aluminum die casting is an important manufacturing process for mechanical components. Die casting is known to be more accurate than other types of casting; however, post-machining is usually necessary to achieve the required accuracy. The goal of this investigation is to develop machining- free aluminum die casting. Improvement of the accuracy of planar and cylindrical parts is expected by correcting metal molds. In the proposed method, the shape of cast aluminum made with the initial metal molds is measured by 3D scanning. The 3D scan data includes information about deformations that occur during casting. Therefore, it is possible to estimate the deformation and correction amounts by comparing 3D scan data with product computer-aided design (CAD data. We corrected planar and cylindrical parts of the CAD data for the mold. In addition, we corrected the planar part of the metal mold using the corrected mold data. The effectiveness of the proposed method is demonstrated by evaluating the accuracy improvement of the cast aluminum made with the corrected mold.

  1. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  2. Modelling of liquid metal flow and oxide film defects in filling of aluminium alloy castings

    Science.gov (United States)

    Dai, X.; Jolly, M.; Yang, X.; Campbell, J.

    2012-07-01

    The liquid metal flow behaviours in different runner system designs have important effects on the mechanical strength of aluminium alloy castings. In this paper, a new model has been developed which is a two-dimensional program using a finite difference technique and the Marker and Cell (MAC) method to simulate the flow of liquid metal during filling a mould. In the program the Eulerian method has been used for the liquid metal flow, while the Oxide Film Entrainment Tracking Algorithm (OFET) method (a Lagrangian method) has been used to simulate the movement of the oxide film on the liquid metal surface or in the liquid metal flow. Several examples have been simulated and tested and the relevant results were obtained. These results were compared with measured bending strengths. It was found that the completed program was capable of simulating effectively the filling processes of different runner systems. The simulation results are consistent with the experiment. In addition, the program is capable of providing clearer images for predicting the distribution of the oxide film defects generated during filling a mould.

  3. Manufacture of centrifugal Castings

    OpenAIRE

    Minář, Martin

    2015-01-01

    The main goal of this bachelor thesis is to collect basic information related to the production of castings by centrifugal casting. It is focused on horizontal and vertical centrigugal casting, casting of various metals and their alloys, such as zinc, aluminum, iron, steel and silumin. This technology is compared with other casting methods in terms of specific characteristics, amount of usage, production economics, advantages, disadvantages, the resulting quality of castings and other factors.

  4. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    Directory of Open Access Journals (Sweden)

    Nyembwe, K.

    2012-11-01

    Full Text Available In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra and mean average roughness (Rz respectively equal to 3.23m and 11.38m. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD data, which is within the typical tolerances of sand cast products. The investigation shows that mould coating contributes slightly to the improvement of the cast tool surface finish. The study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. These findings indicate that machining will always be required to improve the surface finish and the dimensional accuracy of cast tools in RP sand moulds.

  5. Liquid Metal Processing and Casting Experiences at the U.S. Department of Energy's Albany Research Center

    Energy Technology Data Exchange (ETDEWEB)

    Jablonski, Paul D.; Turner, Paul C.

    2005-09-01

    In this paper we will discuss some of the early pioneering work as well as some of our more recent research. The Albany Research Center (ARC) has been involved with the melting and processing of metals since it was established in 1942. In the early days, hardly anything was known about melting refractory or reactive metals and as such, virtually everything had to be developed in-house. Besides the more common induction heated air-melt furnaces, ARC has built and/or utilized a wide variety of furnaces including vacuum arc remelt ingot and casting furnaces, cold wall induction furnaces, electric arc furnaces, cupola furnaces and reverberatory furnaces. The melt size of these furnaces range from several grams to a ton or more. We have used these furnaces to formulate custom alloys for wrought applications as well as for such casting techniques as spin casting, investment casting and lost foam casting among many. Two early spin-off industrializations were Wah Chang (wrought zirconium alloys for military and commercial nuclear applications) and Oremet (both wrought and cast Ti). Both of these companies are now part of the ATI Allegheny Ludlum Corporation.

  6. Analytical and electrochemical evaluation of the in vitro corrosion behavior of nickel-chrome and cobalt-chrome casting alloys for metal-ceramic restorations.

    Science.gov (United States)

    Yfantis, Constaninos; Yfantis, Dimitrios; Anastassopoulou, Jane; Theophanides, Theophilos

    2007-03-01

    In this study we examined the hypothesis based on relevant literature survey that the in vitro corrosion behavior of a Cobalt-chrome dental casting alloy for metal-ceramic restorations is better than that of a Nickel-chrome dental casting alloy. The corrosion released metal ions were analysed by Inductively Coupled Plasma-Atomic Emission Spectroscopy. Moreover, the specimens were electrochemically tested by linear polarization. The statistical analysis of the results showed statistically significant differences in corrosion rates of Nickel-chrome alloy and Cobalt-chrome alloy calculated by analytical and electrochemical measurements. The hypothesis was confirmed and the results showed that the corrosion rates of the Cobalt-chrome alloy were lower than that of the Nickel-chrome alloy. PMID:17378457

  7. Casting and stress-strain simulations of a cast ductile iron component using microstructure based mechanical behavior

    International Nuclear Information System (INIS)

    The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined by the casting process, and factors as component geometry and casting process parameters are known to affect solidification and microstructure formation throughout the component and cause local variations in mechanical behavior as well as residual stresses. Though residual stresses are known to be an important factor in the mechanical behavior of the component, the importance of local mechanical behavior is not well established and the material is typically considered homogeneous throughout the component. This paper deals with the influence of solidification and solid state transformation on microstructure formation and the effect of local microstructure variations on the mechanical behavior of the cast component in service. The current work aims to investigate the coupling between simulation of solidification, microstructure and local variations in mechanical behavior and stress-strain simulation. This is done by performing several simulations of a ductile iron component using a recently developed simulation strategy, a closed chain of simulations for cast components, able to predict and describe the local variations in not only elastic but also plastic behavior throughout the component by using microstructural parameters determined by simulations of microstructural evolution in the component during the casting process. In addition the residual stresses are considered. The results show that the FEM simulation results are significantly affected by including microstructure based mechanical behavior. When the applied load is low and the component is subjected to stress levels

  8. Instability of the Liquid Metal-Pattern Interface in the Lost Foam Casting of Aluminum Alloys

    Science.gov (United States)

    Griffiths, W. D.; Ainsworth, M. J.

    2016-06-01

    The nature of the liquid metal-pattern interface during mold filling in the Lost Foam casting of aluminum alloys was investigated using real-time X-ray radiography for both normal expanded polystyrene, and brominated polystyrene foam patterns. Filling the pattern under the action of gravity from above or below had little effect on properties, both cases resulting in a large scatter of tensile strength values, (quantified by their Weibull Modulus). Countergravity filling at different velocities demonstrated that the least scatter of tensile strength values (highest Weibull Modulus) was associated with the slowest filling, when a planar liquid metal-pattern interface occurred. Real-time X-ray radiography showed that the advancing liquid metal front became unstable above a certain critical velocity, leading to the entrainment of the degrading pattern material and associated defects. It has been suggested that the transition of the advancing liquid metal-pattern interface into an unstable regime may be a result of Saffman-Taylor Instability.

  9. Fabrication and characterization of graded impedance impactors for gas gun experiments from tape cast metal powders

    International Nuclear Information System (INIS)

    Fabrication of compositionally graded structures for use as light-gas gun impactors has been demonstrated using a tape casting technique. Mixtures of metal powders in the Mg-Cu system were cast into a series of tapes with uniform compositions ranging from 100% Mg to 100% Cu. The individual compositions were fabricated into monolithic pellets for characterization by laminating multiple layers together, thermally removing the organics, and hot-pressing to near-full density. The pellets were characterized by optical and scanning electron microscopy, X-ray diffraction, and measurement of density and sound wave velocity. The density and acoustic impedance were observed to vary monotonically (and nearly linearly) with composition. Graded structures were fabricated by stacking layers of different compositions in a sequence calculated to yield a desired acoustic impedance profile. The measured physical properties of the graded structures compare favorably with those predicted from the monolithic pellet characteristics. Fabrication of graded impactors by this technique is of significant interest for providing improved control of the pressure profile and impactor planarity in gas gun experiments

  10. Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

    International Nuclear Information System (INIS)

    Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr2 (Fe, Cr, AI) (grey) and Zr3(Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

  11. Effect of Sphere Properties on Microstructure and Mechanical Performance of Cast Composite Metal Foams

    Directory of Open Access Journals (Sweden)

    Matias Garcia-Avila

    2015-05-01

    Full Text Available Aluminum-steel composite metal foams (Al-S CMF are manufactured using steel hollow spheres, with a variety of sphere carbon content, surface roughness, and wall porosity, embedded in an Aluminum matrix through gravity casting technique. The microstructural and mechanical properties of the material were studied using scanning electron microscopy, energy dispersive spectroscopy, and quasi-static compressive testing. Higher carbon content and surface roughness in the sphere wall were responsible for an increase in formation of intermetallic phases which had a strengthening effect at lower strain levels, increasing the yield strength of the material by a factor of 2, while higher sphere wall porosity resulted in a decrease on the density of the material and improving its cushioning and ductility maintaining its energy absorption capabilities.

  12. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    International Nuclear Information System (INIS)

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 °C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 °C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating

  13. Contribute to quantitative identification of casting defects based on computer analysis of X-ray images

    Directory of Open Access Journals (Sweden)

    Z. Ignaszak

    2007-12-01

    Full Text Available The forecast of structure and properties of casting is based on results of computer simulation of physical processes which are carried out during the casting processes. For the effective using of simulation system it is necessary to validate mathematica-physical models describing process of casting formation and the creation of local discontinues, witch determinate the casting properties.In the paper the proposition for quantitative validation of VP system using solidification casting defects by information sources of II group (methods of NDT was introduced. It was named the VP/RT validation (virtual prototyping/radiographic testing validation. Nowadays identification of casting defects noticeable on X-ray images bases on comparison of X-ray image of casting with relates to the ASTM. The results of this comparison are often not conclusive because based on operator’s subjective assessment. In the paper the system of quantitative identification of iron casting defects on X-ray images and classification this defects to ASTM class is presented. The methods of pattern recognition and machine learning were applied.

  14. Influence of compound deoxidation of steel with Al, Zr, rare earth metals, and Ti on properties of heavy castings

    Directory of Open Access Journals (Sweden)

    J. Senberger

    2012-01-01

    Full Text Available Heavy steel castings deoxidized with aluminium are sometimes brittle intercrystalline failed during their service along primary grain boundaries what is initiated by aluminium nitrides and so called conchoidal fractures are formed. The tendency to forming the conchoidal fractures depends in particular on cooling rate (the casting modulus, aluminium and nitrogen contents in steel. During deoxidation, when manufacturing heavy castings, the elements with high affinity to nitrogen, zirconium or titanium, are added to steel that would decrease nitrogen activity by the bond on stable nitrides. The formation of stable nitrides should reduce the tendency of steel to the formation of conchoidal fractures. Deoxidation was thermodynamically analyzed at presence of the mentioned elements. For particular conditions a probable course of deoxidation was estimated at test castings. The deoxidation course was checked by microanalysis of deoxidation products (inclusions. For service and experimental castings the anticipated composition of inclusions was compared. It has been proved that in heavy castings with high aluminium contents in steel under studied conditions neither the addition of zirconium nor of titanium nor of rare earth metals will prevent the formation of conchoidal fractures.

  15. Influence of Rare Earth Metals on Microstructure and Inclusions Morphology G17CrMo5-5 Cast Steel

    Directory of Open Access Journals (Sweden)

    Kasińska J.

    2014-10-01

    Full Text Available This paper presents influence of rare earth metals (REM on the microstructure and morphology of non-metallic inclusions of G17CrMo5-5 cast carbon steel The research has been performed on successive industrial melts. Each time about 2000 kg of liquid metal was modified. The REM was in the form of mishmetal of the composition 49, 8% Ce, 21, 8% La, 17, 1% Nd, 5, 5% Pr and 5, 35% the rest of REM. Therareearth metals were put into the ladle during tapping of heat melt from the furnace.

  16. Gating system optimization of low pressure casting A356 aluminum alloy intake manifold based on numerical simulation

    Directory of Open Access Journals (Sweden)

    Jiang Wenming

    2014-03-01

    Full Text Available To eliminate the shrinkage porosity in low pressure casting of an A356 aluminum alloy intake manifold casting, numerical simulation on filling and solidification processes of the casting was carried out using the ProCAST software. The gating system of the casting is optimized according to the simulation results. Results show that when the gating system consists of only one sprue, the filling of the molten metal is not stable; and the casting does not follow the sequence solidification, and many shrinkage porosities are observed through the casting. After the gating system is improved by adding one runner and two in-gates, the filling time is prolonged from 4.0 s to 4.5 s, the filling of molten metal becomes stable, but this casting does not follow the sequence solidification either. Some shrinkage porosity is also observed in the hot spots of the casting. When the gating system was further improved by adding risers and chill to the hot spots of the casting, the shrinkage porosity defects were eliminated completely. Finally, by using the optimized gating system the A356 aluminum alloy intake manifold casting with integrated shape and smooth surface as well as dense microstructure was successfully produced.

  17. Influence of Low-Alloy Cast Steel Modification on Primary Structure Refinement, Type and Shape of Non-Metallic Inclusions

    Directory of Open Access Journals (Sweden)

    Bartocha D.

    2015-04-01

    Full Text Available In the article there are presented methods and results of investigation which main aim were determination of influence of melting technology (gas extraction, vacuum refining, slag refining and extraction, deoxidation and degassing and type of used modifiers on the type and shape of non-metallic inclusions and the primary structure refining. Low alloy cast steel melted in laboratory conditions, in an inductive furnace was investigated. Additions of FeNb, FeV, FeTi and FeZr modifiers were applied. The contents of oxygen and nitrogen in obtained cast steel were determined.

  18. Rapid tooling for functional prototyping of metal mold processes: Literature review on cast tooling

    Energy Technology Data Exchange (ETDEWEB)

    Baldwin, M.D. [Sandia National Labs., Albuquerque, NM (United States); Hochanadel, P.W. [Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering

    1995-11-01

    This report is a literature review on cast tooling with the general focus on AISI H13 tool steel. The review includes processing of both wrought and cast H13 steel along with the accompanying microstructures. Also included is the incorporation of new rapid prototyping technologies, such as Stereolithography and Selective Laser Sintering, into the investment casting of tool steel. The limiting property of using wrought or cast tool steel for die casting is heat checking. Heat checking is addressed in terms of testing procedures, theories regarding the mechanism, and microstructural aspects related to the cracking.

  19. The influence of Marangoni flows on crack growth in cast metals.

    Science.gov (United States)

    Yang, B J; Smith, R W; Saho, M; Sadayappan, M

    2002-10-01

    In previous work with copper-based alloys, the authors showed that a necessary part of the hot-tearing process is the creation of a void in association with an inclusion and its subsequent growth to form the crack observed in the as-cast state. The work reported here is an examination of hot tearing in aluminum alloy A201 and various similar Al-based aerospace alloys to determine (1) if a similar process to that seen in copper alloys takes place; (2) the extent to which buoyancy forces influence the movement of solute-enriched liquid and so contribute to the development of voids which are subsequently observed as hot tears; and (3) the influence of the local variations in liquid/void surface tension arising due to local composition and temperature changes on interdendritic fluid flow--that is, the effects of Marangoni convection on void size and movement during solidification. Hot cracking of aluminum alloy A201 has been examined under standardized experimental conditions. In addition, experiments were conducted in which fluid flow in test castings was controlled by magnetic fields. The results from these various investigations are presented in this paper. Similar experiments are planned for reduced gravity aircraft parabolic flights. To assist in the planning and interpretation of the results, numerical modeling simulations have been developed for Al-Cu alloys. PMID:12446318

  20. METAL MATRIX COMPOSITES BASED ON ALUMINIUM LITHIUM AND SILICON CARBIDE

    OpenAIRE

    White, J.; Hughes, I; Willis, T.; Jordan, R.

    1987-01-01

    The present study tests the feasibility of producing metal matrix composites based on aluminium-lithium alloys. The first step in this process has been to produce an MMC based on 8090 with SiC. This has been successfully produced by Alcan International using the "Osprey" spray deposition process. The raw billets have been processed initially by extrusion. The tensile properties of this material have been determined and the strength compares favourably with DC cast alloys. Modulus is improved ...

  1. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    Directory of Open Access Journals (Sweden)

    W. Orłowicz

    2009-07-01

    Full Text Available This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7, utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  2. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    OpenAIRE

    W. Orłowicz; M. Tupaj; M. Mróz; E. Guzik; J. Nykiel; A. Zając; B. Piotrowski

    2009-01-01

    This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7), utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  3. Standard specification for castings, zirconium-base, corrosion resistant, for general application. ASTM standard

    International Nuclear Information System (INIS)

    This specification is under the jurisdiction of ASTM Committee B-10 on Reactive and Refractory Metals and Alloys and is the direct responsibility of Subcommittee B10.05 on Castings. Current edition approved Oct. 10, 1997 and published February 1998. Originally published as B 752-85. Last previous edition was B 752-91(1995)

  4. Casting and stress-strain simulations of a cast ductile iron component using microstructure based mechanical behavior

    OpenAIRE

    Olofsson, Jakob; Ingvar L. Svensson

    2012-01-01

    The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined by the casting process, and factors as component geometry and casting process parameters are known to...

  5. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  6. Investigation of Heat Transfer at the Mold/Metal Interface in Permanent Mold Casting of Light Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Robert D. Pehlke; John T. Berry

    2005-12-16

    Accurate modeling of the metal casting process prior to creating a mold design demands reliable knowledge of the interfacial heat transfer coefficient at the mold metal interface as a function of both time and location. The phenomena concerned with the gap forming between the mold and the solidifying metal are complex but need to be understood before any modeling is attempted. The presence of mold coatings further complicates the situation. A commercial casting was chosen and studied in a gravity permanent mold casting process. The metal/mold interfacial heat transfer coefficient (IHTC) was the focus of the research. A simple, direct method has been used to evaluate the IHTC. Both the simulation and experiments have shown that a reasonably good estimate of the heat transfer coefficient could be made in the case studied. It has been found that there is a good agreement between experiments and simulations in the temperature profiles during the solidification process, given that the primary mechanism of heat transfer across the gap in permanent mold casting of light alloys is by conduction across the gap. The procedure utilized to determine the interfacial heat transfer coefficient can be applied to other casting processes. A recently completed project involving The University of Michigan and Mississippi State University, together with several industrial partners, which was supported by the USDOE through the Cast Metals Coalition, examined a number of cases of thermal contact. In an investigation which gave special consideration to the techniques of measurement, several mold coatings were employed and results presented as a function of time. Realistic conditions of coating thickness and type together with an appropriate combination of mold preheat and metal pouring temperature were strictly maintained throughout the investigation. Temperature sensors, in particular thermocouples, play an important part in validating the predictions of solidification models. Cooling

  7. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  8. Exploitation of rare earth metals in cast steel production for power engineering

    Directory of Open Access Journals (Sweden)

    J. Kasińska

    2008-12-01

    Full Text Available The paper presents results of experiments carried out on industrial melts. There has been tested the REM influence on carbon properties (0.20%C as well as austenitic cast steel Cr-Ni 18/8+Ti type.It was found that REM cause an essential improvement of cast steels impact strength and in case of austenitic cast steel – also the corrosion resistance improvement in boiling 65%HNO3 (Huey test.

  9. Caste-, work-, and descent-based discrimination as a determinant of health in social epidemiology.

    Science.gov (United States)

    Patil, Rajan R

    2014-01-01

    Social epidemiology explores health in the context of broad social determinants of health, where the boundary lines between health and politics appear increasingly blurred. Social determinants of health such as caste, discrimination, and social exclusion are inherently political in nature, hence it becomes imperative to look at health through a broader perspective of political philosophy, ideology, and caste that imposes enormous obstacles to a person's full attainment of civil, political, economic, social, and cultural rights. Caste is descent based and hereditary in nature. It is a characteristic determined by one's birth into a particular caste, irrespective of the faith practiced by the individual. Caste denotes a system of rigid social stratification into ranked groups defined by descent and occupation. Under various caste systems throughout the world, caste divisions also dominate in housing, marriage, and general social interaction divisions that are reinforced through the practice and threat of social ostracism, economic boycotts, and even physical violence-all of which undermine health equality. PMID:24871772

  10. Chemoelectronic circuits based on metal nanoparticles

    Science.gov (United States)

    Yan, Yong; Warren, Scott C.; Fuller, Patrick; Grzybowski, Bartosz A.

    2016-07-01

    To develop electronic devices with novel functionalities and applications, various non-silicon-based materials are currently being explored. Nanoparticles have unique characteristics due to their small size, which can impart functions that are distinct from those of their bulk counterparts. The use of semiconductor nanoparticles has already led to improvements in the efficiency of solar cells, the processability of transistors and the sensitivity of photodetectors, and the optical and catalytic properties of metal nanoparticles have led to similar advances in plasmonics and energy conversion. However, metals screen electric fields and this has, so far, prevented their use in the design of all-metal nanoparticle circuitry. Here, we show that simple electronic circuits can be made exclusively from metal nanoparticles functionalized with charged organic ligands. In these materials, electronic currents are controlled by the ionic gradients of mobile counterions surrounding the ‘jammed’ nanoparticles. The nanoparticle-based electronic elements of the circuitry can be interfaced with metal nanoparticles capable of sensing various environmental changes (humidity, gas, the presence of various cations), creating electronic devices in which metal nanoparticles sense, process and ultimately report chemical signals. Because the constituent nanoparticles combine electronic and chemical sensing functions, we term these systems ‘chemoelectronic’. The circuits have switching times comparable to those of polymer electronics, selectively transduce parts-per-trillion chemical changes into electrical signals, perform logic operations, consume little power (on the scale of microwatts), and are mechanically flexible. They are also ‘green’, in the sense that they comprise non-toxic nanoparticles cast at room temperature from alcohol solutions.

  11. [Evaluation of cervical gaps in complete metal crowns cast in alternative silver-tin alloys. Relationship to investing techniques].

    Science.gov (United States)

    Vecchio, G M; Pretti, E; Vaz, R R; Zaniquelli, O

    1990-01-01

    The purpose of this study was to evaluate cervical mistifing of casting full metal crowns according to investment techniques using commercial available alloys made from silver stannum. Fifteen metal full crowns were obtained through stainless steel die with full crowns preparation, included into three groups as follows: conventional technique, vacuum technique and pressure technique. Readings of cervical disagreement were made through a comparing microscope increased 45 x and each crown was measured in 4 different regions (vestibular, lingual mesial and distal). This way it was verified which of the techniques proposed would balance the casting shrinkage for the silver-stannum alloy used. From the results obtained we conclude that the best cercical adaptation was the one got through pressure technique. PMID:2135769

  12. Rapid Manufacturing Technology for Precision Casting MouldBased on Selective Laser Sintering

    Institute of Scientific and Technical Information of China (English)

    白培康; 程军; 王建宏; 刘斌

    2004-01-01

    The selective laser sintering (SLS) technique is introduced. A new type of rapid prototyping material (PCPI) has been developed, which can be used to produce precision casting mould directly and rapidly from a CAD model by the selective sintering of successive layers of PCPI with a laser beam. In comparison with conventional manufacturing methods, prominent features of this technique include high forming rate, low development cost and good flexibility. The rapid manufacturing process of precision casting mould based on SLS is discussed.

  13. Comparative study of cytotoxicity of direct metal laser sintered and cast Co-Cr-Mo dental alloy

    OpenAIRE

    T. Puskar; Lapcevic, A.; S. Arandjelovic; Radulovic, S; I. Budak; Vukelic, Dj.; Jevremovic, D.

    2015-01-01

    The presented work investigated the cytotoxicity of direct metal laser sintered (DMLS) and cast Co-Cr-Mo (CCM) dental alloy. In vitro tests were done on human fibroblast cell line MRC-5. There was no statistically significant difference in the cytotoxic effects of DMLS and CCM alloy specimens. The results of this investigation show good potential of DMLS Co-Cr-Mo alloy for application in dentistry.

  14. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    OpenAIRE

    Nyembwe, K.; Beer, D J; J.G. Van der Walt; Bhero, S.

    2012-01-01

    In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP) sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final qu...

  15. Fabrication of metallic composite foam using ceramic porous spheres “Light Expanded Clay Aggregate” via casting process

    International Nuclear Information System (INIS)

    Highlights: • Fabrication of metallic composite foam via casting process. • LECA was used as space holder for the produced composite metal foam. • We test mechanical properties of composite metal foam experimentally. • Structural characterization, relative density and compressive test were studied. • Composite foams production has structure homogeneous and isotope properties. - Abstract: Composite metal foam was produced as an advanced porous material, using gravity casting technique. Light Expanded Clay Aggregate “LECA” was used as space holder for the produced composite metal foam. The used LECA density was 0.33–0.43 g/cm3 and the volume fraction of its porosity was from 73 to 88 vol.% and aluminum A355.0 was selected as matrix in order to produce the composite foam. Structural characterization, relative density, hardness and compressive test were studied. The composite metal foam was well investigated and found to have homogeneous structure, relatively equal pore, distributable pore and isotropy properties. The study resulted in that relative density, yield strength and energy absorption capacity were 0.44, 35.9 MPa and 18 MJ/m3, respectively

  16. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    Science.gov (United States)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  17. The role of iron in the formation of porosity in Al-Si-Cu-based casting alloys. Part 1: Initial experimental observations

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, J.A.; Schaffer, G.B.; StJohn, D.H. [Univ. of Queensland, Brisbane, Queensland (Australia)

    1999-06-01

    Outbreaks of interconnected porosity in industrial Al-Si-based alloy castings have, on occasion, been attributed to variations in metal chemistry rather than to changes in process parameters. This work identifies the role that iron plays in porosity formation and reports a threefold effect in an Al-5 pct Si-1 pct Cu-0.5 pct Mg alloy. In addition to a detailed analysis of casting porosity profiles, metallographic and thermal studies also point to inadequacies in the existing theories regarding the role of iron and suggest that a new theory is required to understand the observed behavior.

  18. Streaming Model Based Volume Ray Casting Implementation for Cell Broadband Engine

    Directory of Open Access Journals (Sweden)

    Jusub Kim

    2009-01-01

    Full Text Available Interactive high quality volume rendering is becoming increasingly more important as the amount of more complex volumetric data steadily grows. While a number of volumetric rendering techniques have been widely used, ray casting has been recognized as an effective approach for generating high quality visualization. However, for most users, the use of ray casting has been limited to datasets that are very small because of its high demands on computational power and memory bandwidth. However the recent introduction of the Cell Broadband Engine (Cell B.E. processor, which consists of 9 heterogeneous cores designed to handle extremely demanding computations with large streams of data, provides an opportunity to put the ray casting into practical use. In this paper, we introduce an efficient parallel implementation of volume ray casting on the Cell B.E. The implementation is designed to take full advantage of the computational power and memory bandwidth of the Cell B.E. using an intricate orchestration of the ray casting computation on the available heterogeneous resources. Specifically, we introduce streaming model based schemes and techniques to efficiently implement acceleration techniques for ray casting on Cell B.E. In addition to ensuring effective SIMD utilization, our method provides two key benefits: there is no cost for empty space skipping and there is no memory bottleneck on moving volumetric data for processing. Our experimental results show that we can interactively render practical datasets on a single Cell B.E. processor.

  19. Detection of Non-metallic Inclusions in Centrifugal Continuous Casting Steel Billets

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng; Seetharaman, Sridhar; Yang, Shufeng; Yang, Wen; Wang, Yi

    2016-06-01

    In the current study, automated particle analysis was employed to detect non-metallic inclusions in steel during a centrifugal continuous casting process of a high-strength low alloy steel. The morphology, composition, size, area fraction, amount, and spatial distribution of inclusions in steel were obtained. Etching experiment was performed to reveal the dendrite structure of the billet and to discuss the effect of centrifugal force on the distribution of oxide inclusions in the final solidified steel by comparing the solidification velocity with the critical velocity reported in literature. It was found that the amount of inclusions was highest in samples from the tundish (~250 per mm2), followed by samples from the mold (~200 per mm2), and lowest in billet samples (~86 per mm2). In all samples, over 90 pct of the inclusions were smaller than 2μm. In steel billets, the content of oxides, dual-phase oxide-sulfides, and sulfides in inclusions were found to be 10, 30, and 60 pct, respectively. The dual-phase inclusions were oxides with sulfides precipitated on the outer surface. Oxide inclusions consisted of high Al2O3 and high MnO which were solid at the molten steel temperature, implying that the calcium treatment was insufficient. Small oxide inclusions very uniformly distributed on the cross section of the billet, while there were more sulfide inclusions showing a banded structure at the outside 25 mm layer of the billet. The calculated solidification velocity was higher than the upper limit at which inclusions were entrapped by the solidifying front, revealing that for oxide inclusions smaller than 8μm in this study, the centrifugal force had little influence on its final distribution in billets. Instead, oxide inclusions were rapidly entrapped by solidifying front.

  20. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Directory of Open Access Journals (Sweden)

    Panwisawas Chinnapat

    2014-01-01

    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  1. Computational modeling of structure of metal matrix composite in centrifugal casting process

    Science.gov (United States)

    Zagórski, Roman

    2007-04-01

    The structure of alumina matrix composite reinforced with crystalline particles obtained during centrifugal casting process are studied. Several parameters of cast process like pouring temperature, temperature, rotating speed and size of casting mould which influent on structure of composite are examined. Segregation of crystalline particles depended on other factors such as: the gradient of density of the liquid matrix and reinforcement, thermal processes connected with solidifying of the cast, processes leading to changes in physical and structural properties of liquid composite are also investigated. All simulation are carried out by CFD program Fluent. Numerical simulations are performed using the FLUENT two-phase free surface (air and matrix) unsteady flow model (volume of fluid model — VOF) and discrete phase model (DPM).

  2. Computational modeling of structure of metal matrix composite in centrifugal casting process

    International Nuclear Information System (INIS)

    The structure of alumina matrix composite reinforced with crystalline particles obtained during centrifugal casting process are studied. Several parameters of cast process like pouring temperature, temperature, rotating speed and size of casting mould which influent on structure of composite are examined. Segregation of crystalline particles depended on other factors such as: the gradient of density of the liquid matrix and reinforcement, thermal processes connected with solidifying of the cast, processes leading to changes in physical and structural properties of liquid composite are also investigated. All simulation are carried out by CFD program Fluent. Numerical simulations are performed using the FLUENT two-phase free surface (air and matrix) unsteady flow model (volume of fluid model - VOF) and discrete phase model (DPM)

  3. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    OpenAIRE

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dyn...

  4. Metal properties of centrifugal cast pipes of 15Kh1M1F and 15 GS steels

    International Nuclear Information System (INIS)

    In the present work the properties of the parent metla of experimental-industrial batches of centrifugally-cast tubes of 15Cr1Mo1V and 15MnSi (16MnSi) steel are investigated. The specimens were tested for creep and rupture strength; the macro- and microstructures of a large number of sections were studied. The tubes were carefully tested ultrasonically with the aid of a UDM1F flaw detector. A characteristic of the tube metal was the fairly dense structure. The results obtained showed that it is possible to use centrifugally-cast tubes, but that it is necessary to carry out improvement work and to ensure stability of the cycle of fabrication and treatment of the tubes

  5. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    Directory of Open Access Journals (Sweden)

    M. Krupiński

    2010-01-01

    Full Text Available In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  6. Derivative thermo analysis of the Al-Si cast alloy with addition of rare earths metals

    OpenAIRE

    M. Krupiński; K. Labisz; L.A. Dobrzański; Z. Rdzawski

    2010-01-01

    In this paper the dependence between chemical composition, structure and cooling rate of Al–Si aluminium cast alloy was investigated. For studying of the structure changes the thermo-analysis was carried out, using the UMSA (Universal Metallurgical Simulator and Analyzer) device. For structure investigation optical and electron scanning microscopy was used, phase and chemical composition of the Al cast alloy also using qualitative point-wise EDS microanalysis.

  7. Control of microstructure of cast irons Indefinite Chill Double Pour-ICDP

    Directory of Open Access Journals (Sweden)

    T.Válek

    2011-10-01

    Full Text Available ICDP cast irons designated for working layer of centrifugal cylinders of rolling mill must have precisely defined properties. The most closely observed parameters of the ICDP (Indefinite Child Double Pour cast irons are the following: the amount of graphite in a microstructure and hardness of base metal material. Secretion of graphite in cast iron with ledeburitic basic metal compound is a complex process that can be controlled and managed with the use of thermal analysis. On the basis of the evaluation of cooling curve parameters of cast iron there is performed metallurgical adjustment of meltage by adding elements supporting graphite end carbide formation into cast iron. The identified structural and mechanical properties of ICDP cast irons were correlated with recorded KO. Subsequently, a methodology for control of the metallurgical adjustment of cast iron before casting was proposed so as to ensure the desired microstructure and properties the ICDP cast iron.

  8. XBIC/mu-XRF/mu-XAS analysis of metals precipitation in block-cast solar silicon

    Energy Technology Data Exchange (ETDEWEB)

    Trushin, M., E-mail: trushmax@tu-cottbus.d [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); Seifert, W. [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); Vyvenko, O. [IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); V.A. Fok Institute of Physics, St. Petersburg State University, Ulyanovskaya 1, 108594 St. Petersburg (Russian Federation); Bauer, J. [Max Planck Institute of Microstructure Physics, Weinberg 2, 06120 Halle (Germany); Martinez-Criado, G.; Salome, M. [ESRF, 6 rue Jules Horowitz, 38043 Grenoble Cedex (France); Kittler, M. [IHP/BTU Joint Lab, Konrad-Wachsmann-Allee 1, 03046 Cottbus (Germany); IHP Microelectronics, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany)

    2010-02-15

    The results of the investigations of the interaction between the different impurities in intentionally contaminated block-cast multi-crystalline silicon by means of synchrotron-based microprobe techniques XBIC (X-ray beam induced current), mu-XRF (X-ray fluorescence microscopy) and mu-XAS (X-ray absorption microspectroscopy) recently implemented at beamlines ID-21 and ID-22 of ESRF, Grenoble, are presented. It was found that Si{sub 3}N{sub 4}/SiC particles frequently observed in the upper part of multi-crystalline Si blocks represent effective sinks for Fe and Cu impurities. The amount of precipitated iron was the same order magnitude both at nitride and carbide particles. The amount of Cu precipitated at the SiC inclusions was significantly larger than that at Si{sub 3}N{sub 4} rods. Chemical state of the copper precipitates was identified as copper-rich silicide Cu{sub 3}Si. The anneal at 950 deg. C that is known to enhance oxygen precipitation in silicon was found to accompany with the enhanced formation of nanoscale iron disilicide precipitates both inside the grains and at grain boundaries.

  9. Inference of optimal speed for sound centrifugal casting of Al-12Si alloys

    Science.gov (United States)

    Agari, Shailesh Rao; Mukunda, P. G.; Rao, Shrikantha S.; Sudhakar, K. G.

    2011-05-01

    True centrifugal casting is a standard casting technique for the manufacture of hollow, intricate and sound castings without the use of cores. The molten metal or alloy poured into the rotating mold forms a hollow casting as the centrifugal forces lift the liquid along the mold inner surface. When a mold is rotated at low and very high speeds defects are found in the final castings. Obtaining the critical speed for sound castings should not be a matter of guess or based on experience. The defects in the casting are mainly due to the behavior of the molten metal during the teeming and solidification process. Motion of molten metal at various speeds and its effect during casting are addressed in this paper. Eutectic Al-12Si alloy is taken as an experiment fluid and its performance during various rotational speeds is discussed.

  10. Direct Tensile Strength and Characteristics of Dentin Restored with All-Ceramic, Resin-Composite, and Cast Metal Prostheses Cemented with Resin Adhesives

    Directory of Open Access Journals (Sweden)

    Morakot Piemjai

    2015-01-01

    Full Text Available A dentin-cement-prosthesis complex restored with either all-porcelain, cured resin-composite, or cast base metal alloy and cemented with either of the different resin cements was trimmed into a mini-dumbbell shape for tensile testing. The fractured surfaces and characterization of the dentin-cement interface of bonded specimens were investigated using a Scanning Electron Microscope. A significantly higher tensile strength of all-porcelain (12.5 ± 2.2 MPa than that of cast metal (9.2 ± 3.5 MPa restorations was revealed with cohesive failure in the cement and failure at the prosthesis-cement interface in Super-Bond C&B group. No significant difference in tensile strength was found among the types of restorations using the other three cements with adhesive failure on the dentin side and cohesive failure in the cured resin. SEM micrographs demonstrated the consistent hybridized dentin in Super-Bond C&B specimens that could resist degradation when immersed in hydrochloric acid followed by NaOCl solutions whereas a detached and degraded interfacial layer was found for the other cements. The results suggest that when complete hybridization of resin into dentin occurs tensile strength at the dentin-cement is higher than at the cement-prosthesis interfaces. The impermeable hybridized dentin can protect the underlying dentin and pulp from acid demineralization, even if detachment of the prosthesis has occurred.

  11. Determination of the heat transfer coefficient at the metal-die interface for high pressure die cast AlSi9Cu3Fe

    International Nuclear Information System (INIS)

    When simulating the High Pressure Die Casting 'HPDC' process, the heat transfer coefficient 'HTC' between the casting and the die is critical to accurately predict the quality of the casting. To determine the HTC at the metal-die interface a production die for an automotive engine bearing beam, Die 1, was instrumented with type K thermocouples. A Magmasoft simulation model was generated with virtual thermocouple points placed in the same location as the production die. The temperature traces from the simulation model were compared to the instrumentation results. Using the default simulation HTC for the metal-die interface, a poor correlation was seen, with the temperature response being much less for the simulation model. Because of this, the HTC at the metal-die interface was modified in order to get a better fit. After many simulation iterations, a good fit was established using a peak HTC of 42,000 W/m2 K, this modified HTC was further validated by a second instrumented production die, proving that the modified HTC gives good correlation to the instrumentation trials. The updated HTC properties for the simulation model will improve the predictive capabilities of the casting simulation software and better predict casting defects. - Highlights: → The HTC between the casting and die is critical to predict casting quality. → A Magmasoft simulation model was used to simulate the casting die. → A good fit to the simulation model was established using a peak HTC of 42 kW/m2 K. → The improved simulation model will improve the accuracy to predict casting defects.

  12. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  13. Determination of unidirectional heat transfer coefficient during unsteady-state solidification at metal casting-chill interface

    International Nuclear Information System (INIS)

    In this study, the interfacial heat transfer coefficient (IHTC) for vertically upward unidirectional solidification of a eutectic Al-Si casting on water cooled copper and steel chills was measured during solidification. A finite difference method (FDM) was used for solution of the inverse heat conduction problem (IHCP). Six computer guided thermocouples were connected with the chill and casting, and the time-temperature data were recorded automatically. The thermocouples were placed, located symmetrically, at 5 mm, 37.5 mm and 75 mm from the interface. As the lateral surfaces are very well heat isolated, the unidirectional solidification process starts vertically upward at the interface surface. The measured time-temperature data files were used by a FDM using an explicit technique. A heat flow computer program has been written to estimate the transient metal-chill IHTC in the IHCP. The experimental and calculated temperatures have shown excellent agreement. The IHTC during vertically upward unidirectional solidification of an Al-Si casting on copper and steel chills have varied between about 19-9.5 kW/m2 K and 6.5-5 kW/m2 K, respectively

  14. Determination of unidirectional heat transfer coefficient during unsteady-state solidification at metal casting-chill interface

    Energy Technology Data Exchange (ETDEWEB)

    Sahin, Haci Mehmet [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey)]. E-mail: mesahin@gazi.edu.tr; Kocatepe, Kadir [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey); Kayikci, Ramazan [Sakarya Ueniversitesi, Teknik Egitim Fakueltesi, Sakarya (Turkey); Akar, Neset [Gazi Ueniversitesi, Teknik Egitim Fakueltesi, Teknikokullar, Ankara 06503 (Turkey)

    2006-01-15

    In this study, the interfacial heat transfer coefficient (IHTC) for vertically upward unidirectional solidification of a eutectic Al-Si casting on water cooled copper and steel chills was measured during solidification. A finite difference method (FDM) was used for solution of the inverse heat conduction problem (IHCP). Six computer guided thermocouples were connected with the chill and casting, and the time-temperature data were recorded automatically. The thermocouples were placed, located symmetrically, at 5 mm, 37.5 mm and 75 mm from the interface. As the lateral surfaces are very well heat isolated, the unidirectional solidification process starts vertically upward at the interface surface. The measured time-temperature data files were used by a FDM using an explicit technique. A heat flow computer program has been written to estimate the transient metal-chill IHTC in the IHCP. The experimental and calculated temperatures have shown excellent agreement. The IHTC during vertically upward unidirectional solidification of an Al-Si casting on copper and steel chills have varied between about 19-9.5 kW/m{sup 2} K and 6.5-5 kW/m{sup 2} K, respectively.

  15. An Informatics Based Approach to Reduce the Grain Size of Cast Hadfield Steel

    Science.gov (United States)

    Dey, Swati; Pathak, Shankha; Sheoran, Sumit; Kela, Damodar H.; Datta, Shubhabrata

    2016-04-01

    Materials Informatics concept using computational intelligence based approaches are employed to bring out the significant alloying additions to achieve grain refinement in cast Hadfield steel. Castings of Hadfield steels used for railway crossings, requires fine grained austenitic structure. Maintaining proper grain size of this component is very crucial in order to achieve the desired properties and service life. This work studies the important variables affecting the grain size of such steels which includes the compositional and processing variables. The computational findings and prior knowledge is used to design the alloy, which is subjected to a few trials to validate the findings.

  16. Processing and Characterization of Functionally Graded Aluminum (A319)—SiCp Metallic Composites by Centrifugal Casting Technique

    Science.gov (United States)

    Jayakumar, E.; Jacob, Jibin C.; Rajan, T. P. D.; Joseph, M. A.; Pai, B. C.

    2016-08-01

    Functionally graded materials (FGM) are successfully adopted for the design and fabrication of engineering components with location-specific properties. The present study describes the processing and characterization of A319 Aluminum functionally graded metal matrix composites (FGMMC) with 10 and 15 wt pct SiCp reinforcements. The liquid stir casting method is used for composite melt preparation followed by FGMMC formation by vertical centrifugal casting method. The process parameters used are the mold preheating temperature of 523 K (250 °C), melt pouring temperature of 1013 K (740 °C), and mold rotation speed of 1300 rpm. The study analyzes the distribution and concentration of reinforcement particles in the radial direction of the FGMMC disk along with the effects of gradation on density, hardness, mechanical strength, the variation in coefficient of thermal expansion and the wear resistance properties at different zones. Microstructures of FGMMC reveal an outward radial gradient distribution of reinforcements forming different zones. Namely, matrix-rich inner, transition, particles-rich outer, and chill zone of a few millimeters thick at the outer most periphery of the casting are formed. From 10-FGM, a radial shift in the position of SiCp maxima is observed in 15-FGM casting. The mechanical characterization depicts enhanced properties for the particle-rich zone. The hardness shows a graded nature in correlation with particle concentration and a maximum of 94.4 HRB has been obtained at the particle-rich region of 15-FGM. In the particle-rich zone, the lowest CTE value of 20.1 µm/mK is also observed with a compressive strength of 650 MPa and an ultimate tensile strength of 279 MPa. The wear resistance is higher at the particle-rich zone of the FGMMC.

  17. Processing and Characterization of Functionally Graded Aluminum (A319)—SiCp Metallic Composites by Centrifugal Casting Technique

    Science.gov (United States)

    Jayakumar, E.; Jacob, Jibin C.; Rajan, T. P. D.; Joseph, M. A.; Pai, B. C.

    2016-06-01

    Functionally graded materials (FGM) are successfully adopted for the design and fabrication of engineering components with location-specific properties. The present study describes the processing and characterization of A319 Aluminum functionally graded metal matrix composites (FGMMC) with 10 and 15 wt pct SiCp reinforcements. The liquid stir casting method is used for composite melt preparation followed by FGMMC formation by vertical centrifugal casting method. The process parameters used are the mold preheating temperature of 523 K (250 °C), melt pouring temperature of 1013 K (740 °C), and mold rotation speed of 1300 rpm. The study analyzes the distribution and concentration of reinforcement particles in the radial direction of the FGMMC disk along with the effects of gradation on density, hardness, mechanical strength, the variation in coefficient of thermal expansion and the wear resistance properties at different zones. Microstructures of FGMMC reveal an outward radial gradient distribution of reinforcements forming different zones. Namely, matrix-rich inner, transition, particles-rich outer, and chill zone of a few millimeters thick at the outer most periphery of the casting are formed. From 10-FGM, a radial shift in the position of SiCp maxima is observed in 15-FGM casting. The mechanical characterization depicts enhanced properties for the particle-rich zone. The hardness shows a graded nature in correlation with particle concentration and a maximum of 94.4 HRB has been obtained at the particle-rich region of 15-FGM. In the particle-rich zone, the lowest CTE value of 20.1 µm/mK is also observed with a compressive strength of 650 MPa and an ultimate tensile strength of 279 MPa. The wear resistance is higher at the particle-rich zone of the FGMMC.

  18. Preparation and characterization of Zr-based bulk metallic glasses in form of plate

    International Nuclear Information System (INIS)

    Highlights: • Zr-based BMGs in form of plate was successful produced by die pressure casting method. • Many techniques have been used to characterize the structure of Zr55Cu30Ni5Al10 alloy. • The calculated GFA parameters show that the alloy exhibits satisfactory GFA. • The studies reveal that tested as-cast Zr-based alloy is in amorphous state. - Abstract: Zr-based bulk metallic glasses present an interesting combination of physical, chemical and mechanical properties. During the last decade, intensive progress has been made and a number of applications have been suggested for these materials. In order to successfully apply these materials, it is necessary to accurately characterize their structure, thermal stability and other properties accurately. The aim of the presented work is the manufacturing, examination of the structure of selected Zr-based bulk metallic alloys and confirmation of an amorphous structure using X-ray analysis, microscopic observation and thermal analysis. In this work, the Zr-based bulk metallic glasses in form of plate was successful produced by die pressure casting method. Designed scientific station for casting zirconium based amorphous alloys in the form of plates and rods with selected dimensions is in our university a comprehensive method for achieving amorphous materials which enables us to maintain repeatability of as-cast samples with the amorphous structure and the assumed dimensions range. The diffraction pattern and exothermic reaction as well as the fracture surface morphology reveal that studied as-cast Zr-based alloy is in amorphous state. The calculated GFA parameters show that the alloy exhibits satisfactory glass-forming ability in form of studied plate. These obtained values can suggest that studied alloys are suitable materials for further planned practical application at welding process. The success of Zr-based bulk metallic glasses production in form of plate with obtained sizes is important for future progress

  19. Structure and properties of selected Fe-based metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2009-12-01

    Full Text Available Purpose: The paper presents a structure characterization, thermal and soft magnetic properties of Fe-based bulk amorphous materials in as-cast state and after crystallization process.Design/methodology/approach: The studies were performed on Fe72B20Si4Nb4 metallic glass in form of ribbons and rods. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The thermal properties of the glassy samples were measured using differential thermal analysis (DTA and differential scanning calorimetry (DSC. The soft magnetic properties examination of tested material contained magnetic permeability and magnetic after-effects measurements.Findings: The X-ray diffraction and transmission electron microscopy investigations revealed that the studied as-cast materials were amorphous. Broad diffraction halo could be seen for all tested samples, indicating the formation of a glassy phase with the diameters up to 2 mm. The fracture surface of rod samples appears to consist of two different zones, which probably inform about different amorphous structures of studied glassy materials. A two stage crystallization process was observed for studied alloy. The first stage of crystallization corresponding to the partial crystallization of α-Fe phase was followed by the formation of iron borides. It has shown that appropriate increasing of annealing temperature, significantly improved soft magnetic properties of examined alloy.Practical implications: The studied Fe-based metallic glass has good glass-forming ability and thermal stability for casting in form of ribbons and rods. The soft magnetic properties of studied alloy could be improved by applying the appropriate conditions of heat treatment (crystallization process.Originality/value: The applied investigation methods are suitable to determine the changes of structure in function of sample thickness and the

  20. Rare earth metals influence on mechanical properties and crack resistance of GP240GH and G17CrMo5-5 cast steels

    Directory of Open Access Journals (Sweden)

    M. Gajewski

    2009-10-01

    Full Text Available This paper presents results of research on modification influence of REM on mechanical properties and crack resistance of GP240GH cast carbon steel and G17CrMo5-5 high-temperature cast steel. The tests have been performed on successive industrial melts. The rare earth metals were put into the ladle during tapping of heat melt from the furnace. Each time ca 2000 kg of liquid metals were modified. Because of this the amount of sulphur in the cast steel was decreased and the non-metallic inclusion morphology was significantly changed. There were tested mechanical properties (Re,Rm, plastic properties (A5,Z and impact strength (KV, and on the basis of the three-point bend test the KJC stress intensity factor was evaluated. It was noticed that the REM modification brings essential increase of impact strength as well as fracture toughness determined by KJC factor.

  1. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  2. Mechanical Properties - Structure Correlation for Commercial Specification of Cast Particulate Metal Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Pradeep Rohatgi

    2002-12-31

    In this research, the effects of casting foundry, testing laboratory, surface conditions, and casting processes on the mechanical properties of A359-SiC composites were identified. To observe the effects, A359-SiC composites with 20 and 305 SiC particles were cast at three different foundries and tested at three different laboratories. The composites were cast in sand and permanent molds and tested as-cast and machined conditions. To identify the effect of the volume fraction and distribution of particles on the properties of the composites, particle distribution was determined using Clemex Image analysis systems, and particle volume fraction was determined using wet chemical analysis and Clemex Image analysis systems. The microstructure and fractured surfaces of the samples were analyzed using SEM, and EDX analysis was done to analyze chemical reaction between the particles and the matrix. The results of the tensile strengths exhibited that the tensile strengths depend on the density and porosity of the composites; in general the higher tensile strength is associated with lower porosity and higher density. In some cases, composites with lower density were higher than these with higher density. In the Al-20% SiC samples, the composites with more inclusions exhibited a lower tensile strength than the ones with fewer inclusions. This suggests that macroscopic casting defects such as micro-porosity, shrinkage porosity and inclusions appear to strongly influence the tensile strength more than the microstructure and particle distribution. The fatigue properties of A359/20 vol.% SiC composites were investigated under strain controlled conditions. Hysteresis loops obtained from strain controlled cyclic loading of 20% SiCp reinforced material did not exhibit any measurable softening or hardening. The fatigue life of Al-20% SiC heat treated alloy at a given total strain showed wide variation in fatigue life, which appeared to be related to factors such as inclusions

  3. The present status of dental titanium casting

    Science.gov (United States)

    Okabe, Toru; Ohkubo, Chikahiro; Watanabe, Ikuya; Okuno, Osamu; Takada, Yukyo

    1998-09-01

    Experimentation in all aspects of titanium casting at universities and industries throughout the world for the last 20 years has made titanium and titanium-alloy casting nearly feasible for fabricating sound cast dental prostheses, including crowns, inlays, and partial and complete dentures. Titanium casting in dentistry has now almost reached the stage where it can seriously be considered as a new method to compete with dental casting using conventional noble and base-metal alloys. More than anything else, the strength of titanium’s appeal lies in its excellent biocompatibility, coupled with its comparatively low price and abundant supply. Research efforts to overcome some problems associated with this method, including studies on the development of new titanium alloys suitable for dental use, will continue at many research sites internationally.

  4. Research of image enhancement of dental cast based on wavelet transformation

    Science.gov (United States)

    Zhao, Jing; Li, Zhongke; Liu, Xingmiao

    2010-10-01

    This paper describes a 3D laser scanner for dental cast that realize non-contact deepness measuring. The scanner and the control PC make up of a 3D scan system, accomplish the real time digital of dental cast. Owing to the complexity shape of the dental cast and the random nature of scanned points, the detected feature curves are generally not smooth or not accurate enough for subsequent application. The purpose of this p is to present an algorithm for enhancing the useful points and eliminating the noises. So an image enhancement algorithm based on wavelet transform and fuzzy set theory is presented. Firstly, the multi-scale wavelet transform is adopted to decompose the input image, which extracts the characteristic of multi-scale of the image. Secondly, wavelet threshold is used for image de-noising, and then the traditional fuzzy set theory is improved and applied to enhance the low frequency wavelet coefficients and the high frequency wavelet coefficients of different directions of each scale. Finally, the inverse wavelet transform is applied to synthesis image. A group of experimental results demonstrate that the proposed algorithm is effective for the dental cast image de-noising and enhancement, the edge of the enhanced image is distinct which is good for the subsequent image processing.

  5. Based on database and asp.net technologies, a web platform of scientific data in the casting forces on the mold-fi lling behavior of titanium melts in vertically rotating molds

    Directory of Open Access Journals (Sweden)

    Xu Daming

    2008-11-01

    Full Text Available The vertical centrifugal-casting technique is widely used in the manufacture of various irregularlyshaped castings of advanced structural alloys with thin walls, complex shapes and/or large sizes. These castings are used in the increasing applications in aero-space/aviation industries, human teeth/bone repairs with nearnet shaped components, etc. In a vertically rotating casting system, the mold-filling processes of alloy melts, coupled with solidifi cation-heat transfer, may be much more complicated, because they are driven simultaneously by gravity, centrifugal and Coriolis forces. In the present work, an N-S/VOF-equations-based model, solved using a SOLA-VOF algorithm, under a rotating coordinate system was applied to numerically investigate the impacts of centrifugal and Coriolis forces on metallic melt mold-fi lling processes in different vertical centrifugal-casting configurations with different mold-rotation rates using an authors’ computer-codes system. The computational results show that the Coriolis force may cause remarkable variations in the fl ow patterns in the casting-part-cavities of a large horizontal-section area and directly connected to the sprue via a short ingate in a vertical centrifugalcasting process. A “turn-back” mold-filling technique, which only takes advantage of the centrifugal force in a transient rotating melt system, has been confi rmed to be a rational centrifugal-casting process in order to achieve smooth and layer-by-layer casting-cavities-fi lling control. The simulated mold-fi lling processes of Ti-6Al-4V alloy melt, in a vertical centrifugal-casting system with horizontally-connected plate-casting cavities, show reasonable agreement with experimental results from the literature.

  6. Evaluation of solid–liquid interface profile during continuous casting by a spline based formalism

    Indian Academy of Sciences (India)

    S K Das

    2001-08-01

    A numerical framework has been applied which comprises of a cubic spline based collocation method to determine the solid–liquid interface profile (solidification front) during continuous casting process. The basis function chosen for the collocation algorithm to be employed in this formalism, is a cubic spline interpolation function. An iterative solution methodology has been developed to track the interface profile for copper strand of rectangular transverse section for different casting speeds. It is based on enthalpy conservation criteria at the solidification interface and the trend is found to be in good agreement with the available information in the literature although a point to point mapping of the profile is not practically realizable. The spline based collocation algorithm is found to be a reasonably efficient tool for solidification front tracking process, as a good spatial derivative approximation can be achieved incorporating simple modelling philosophy which is numerically robust and computationally cost effective.

  7. Comparative evaluation of the effect of simulated porcelain firing cycle on the mechanical properties and microstructure of base metal ceramic alloys.

    OpenAIRE

    Singla A; Shetty P; Joseph M; Kotian R

    1999-01-01

    A comparison of mechanical properties and microstructure of four metal ceramic alloys in as-cast and heat-treated conditions resulted in significant differences. The alloys that were tested included two nickel-based and two cobalt-based metal ceramic alloys. Mechanical properties tested included strength, percent elongation and hardness. Ten tensile bars were cast for each alloy. Five of the ten bars for each alloy were randomly selected for heat treatment with the simulated porcelain firing ...

  8. Arrays of hollow out-of-plane microneedles made by metal electrodeposition onto solvent cast conductive polymer structures

    International Nuclear Information System (INIS)

    Transdermal drug delivery using microneedles is a technique to potentially replace hypodermic needles for injection of many vaccines and drugs. Fabrication of hollow metallic microneedles so far has been associated with time-consuming steps that restrict batch production of these devices. Here, we are presenting a novel method for making metallic microneedles with any desired height, spacing, and lumen size. In our process, we use solvent casting to coat a mold, which contains an array of pillars, with a conductive polymer composite layer. The conductive layer is then used as a seed layer in a metal electrodeposition process. To characterize the process, the conductivity of the polymer composite with respect to different filler concentrations was investigated. In addition, plasma etching of the polymer was characterized. The electroplating process was also studied further to control the thickness of the microneedle array plate. The strength of the microneedle devices was evaluated through a series of compression tests, while their performance for transdermal drug delivery was tested by injection of 2.28 µm fluorescent microspheres into animal skin. The fabricated metallic microneedles seem appropriate for subcutaneous delivery of drugs and microspheres. (paper)

  9. National Metal Casting Research Institute final report. Development of an automated ultrasonic inspection cell for detecting subsurface discontinuities in cast gray iron. Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Burningham, J.S. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology

    1995-08-01

    This inspection cell consisted of an ultrasonic flaw detector, transducer, robot, immersion tank, computer, and software. Normal beam pulse-echo ultrasonic nondestructive testing, using the developed automated cell, was performed on 17 bosses on each rough casting. Ultrasonic transducer selection, initial inspection criteria, and ultrasonic flow detector (UFD) setup parameters were developed for the gray iron castings used in this study. The software were developed for control of the robot and UFD in real time. The software performed two main tasks: emulating the manual operation of the UFD, and evaluating the ultrasonic signatures for detecting subsurface discontinuities. A random lot of 105 castings were tested; the 100 castings that passed were returned to the manufacturer for machining into finished parts and then inspection. The other 5 castings had one boss each with ultrasonic signatures consistent with subsurface discontinuities. The cell was successful in quantifying the ultrasonic echo signatures for the existence of signature characteristics consistent with Go/NoGo criteria developed from simulated defects. Manual inspection showed that no defects in the areas inspected by the automated cell avoided detection in the 100 castings machined into finished parts. Of the 5 bosses found to have subsurface discontinuities, two were verified by manual inspection. The cell correctly classified 1782 of the 1785 bosses (99.832%) inspected.

  10. Perspectives of single cast nanowires technology

    International Nuclear Information System (INIS)

    The paper is dedicated to production potential of glass-coated cast nanowire with metal-, semimetal- and semiconductor-based cores by means of Taylor-Ulitovsky method. Criteria of melted core-formative material penetration into a drawing capillary were analyzed. Theoretical preconditions of the reduction of cast microwire diameter up to nano-dimensions of core are reviewed and an improved method of cast nanowire manufacturing is proposed. Correctness of conclusions was experimentally proved and laboratory samples of micro- and nano-wires with core diameter of about 200-300 nanometers were produced, even in case of materials with poor adhesion.

  11. Factors affecting the bond strength of denture base and reline acrylic resins to base metal materials

    Directory of Open Access Journals (Sweden)

    Naomi Tanoue

    2013-07-01

    Full Text Available OBJECTIVE: The shear bond strengths of two hard chairside reline resin materials and an auto-polymerizing denture base resin material to cast Ti and a Co-Cr alloy treated using four conditioning methods were investigated. MATERIAL AND METHODS: Disk specimens (diameter 10 mm and thickness 2.5 mm were cast from pure Ti and Co-Cr alloy. The specimens were wet-ground to a final surface finish of 600 grit, air-dried, and treated with the following bonding systems: 1 air-abraded with 50-70-µm grain alumina (CON; 2 1 + conditioned with a primer, including an acidic phosphonoacetate monomer (MHPA; 3 1 + conditioned with a primer including a diphosphate monomer (MDP; 4 treated with a tribochemical system. Three resin materials were applied to each metal specimen. Shear bond strengths were determined before and after 10,000 thermocycles. RESULTS: The strengths decreased after thermocycling for all combinations. Among the resin materials assessed, the denture base material showed significantly (p<0.05 greater shear bond strengths than the two reline materials, except for the CON condition. After 10,000 thermocycles, the bond strengths of two reline materials decreased to less than 10 MPa for both metals. The bond strengths of the denture base material with MDP were sufficient: 34.56 MPa for cast Ti and 38.30 for Co-Cr alloy. CONCLUSION: Bonding of reline resin materials to metals assessed was clinically insufficient, regardless of metal type, surface treatment, and resin composition. For the relining of metal denture frameworks, a denture base material should be used.

  12. Simplified model of metal solidification in the thin plane cavity of the casting mould

    OpenAIRE

    L. Sowa; N. Sczygiol; T. Domoński; A. Bokota

    2008-01-01

    In thc papcr, a innthcmatical inodcl of thc solidification of a thin-wallcd casting, which takcs into account thc proccss or filling thc mouldcavity wilh moltcn tnetal. has hccn proposed. Prcssurc and vcloci~yf iclds wcrc obtaincd by solving thc ino~ncntl~mctl iiations and rhccontinuity cquation. whilc [he thcrtnal hclds were ubtaincd by solving thc hcat conduction equation containing rhc convcciion tcrm.Making assumptions rcla~ingt o both thc rnatcrial and Ihc gcornctry e l t he rcgion. thc ...

  13. Control of microstructure of cast irons Indefinite Chill Double Pour-ICDP

    OpenAIRE

    T.Válek; Hampl, J

    2011-01-01

    ICDP cast irons designated for working layer of centrifugal cylinders of rolling mill must have precisely defined properties. The most closely observed parameters of the ICDP (Indefinite Child Double Pour) cast irons are the following: the amount of graphite in a microstructure and hardness of base metal material. Secretion of graphite in cast iron with ledeburitic basic metal compound is a complex process that can be controlled and managed with the use of thermal analysis. On the basis of th...

  14. Polymethyl methacrylate based open-cell porous plastics for high-pressure ceramic casting

    OpenAIRE

    Ergün, Yelda; Dirier, C.; Tanoğlu, Metin

    2004-01-01

    The aim of the present study is to investigate the microstructure-property relation in polymethyl methacrylate (PMMA)-based porous mould materials used for high-pressure casting of ceramic articles. For this purpose, porous plastic materials were produced by the polymerization of water-in-oil emulsions with various compositions of emulsion constituents and particle sizes of the filler PMMA beads. Pore morphology, porosity and water permeability of the materials were measured. The compressive ...

  15. Control of equiaxed grains in a complicated Cu-Ni based alloy prepared by centrifugal casting

    OpenAIRE

    Luo Zongqiang; Zhang Weiwen; Xin Baoliang

    2011-01-01

    A complicated Cu-Ni based alloy was developed to fabricate wear-resisting bush for high temperature application. The concern focuses on the control of equiaxed grains in the developed alloy ingot prepared by centrifugal casting. The results show that the equiaxed grains are determined by the pouring temperature of the melt, the cooling rate and the rotation speed of the mold. With the decrease in pouring temperature, the fraction of the equiaxed grains in the transverse section of the ingot i...

  16. Microstructure and damping behavior of SiCp/Gr/2024Al metal matrix composites by squeeze casting technology

    Institute of Scientific and Technical Information of China (English)

    LENG Jin-feng; WU Gao-hui

    2006-01-01

    SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the damping behaviors of composites were also investigated. The results show that the microstructure of composites was dense and homogeneous, without any interfacial reactivity among reinforcement/matrix interfaces. Compared with the damping capacity of 2024Al, the damping capacity of composites was enhanced significantly by addition of SiC or graphite particulates. The main damping mechanisms of SiCp/Al composites were ascribed to the dislocation damping, and those of SiCp/Gr/2024Al were attributed to the intrinsic damping and interface damping.

  17. Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

    2008-11-01

    This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

  18. Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

    International Nuclear Information System (INIS)

    This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

  19. Scheduled Caste Women: Problems And Challenges

    OpenAIRE

    Vijayakumar Murthy; Jaikishan Thakur

    2013-01-01

    The paper analyzed the Caste system based on Varnas during the ancient India. It also examined the demerits of caste attached to the present scheduled castes in general and scheduled caste women in particular. The scheduled caste women are disadvantaged by their caste and gender and as such they are subject to exploitation and discrimination by their family members, by their caste people and by forward castes. Hence, there is increase in exploitation, discrimination and violence against the s...

  20. Visualization of Liquid Metal Two-phase Flows in a Physical Model of the Continuous Casting Process of Steel

    Science.gov (United States)

    Timmel, Klaus; Shevchenko, Natalia; Röder, Michael; Anderhuber, Marc; Gardin, Pascal; Eckert, Sven; Gerbeth, Gunter

    2015-04-01

    We present an experimental study concerned with investigations of the two-phase flow in a mock-up of the continuous casting process of steel. A specific experimental facility was designed and constructed at HZDR for visualizing liquid metal two-phase flows in the mold and the submerged entry nozzle (SEN) by means of X-ray radioscopy. This setup operates with the low melting, eutectic alloy GaInSn as model liquid. The argon gas is injected through the tip of the stopper rod into the liquid metal flow. The system operates continuously under isothermal conditions. First results will be presented here revealing complex flow structures in the SEN widely differing from a homogeneously dispersed bubbly flow. The patterns are mainly dominated by large bubbles and large-area detachments of the liquid metal flow from the inner nozzle wall. Various flow regimes can be distinguished depending on the ratio between the liquid and the gas flow rate. Smaller gas bubbles are produced by strong shear flows near the nozzle ports. The small bubbles are entrained by the submerged jet and mainly entrapped by the lower circulation roll in the mold. Larger bubbles develop by coalescence and ascend toward the free surface.

  1. APPLICATION OF SPHEROIDIZING «CHIPS»-MASTER ALLOY ON COPPER BASE CONTAINING NANOSCALE PARTICLES OF YTTRIUM OXIDE FOR HIGH-STRENGTH CAST IRON

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2016-04-01

    Full Text Available The peculiarity of the technology of obtaining high-strength cast iron is application in out-furnace treatment various inoculants containing magnesium. In practice of foundry production spheroidizing master alloys based on ferrosilicon (Fe-Si-Mg type and «heavy» alloying alloys on copper and nickel base are widespread. The urgent issue is to improve their efficiency by increasing the degree of magnesium assimilation, reduction of specific consumption of additives, and minimizing dust and gas emissions during the process of spheroidizing treatment of liquid iron. One method of solving this problem is the use of inoculants in a compact form in which the process of dissolution proceeds more efficiently. For example, rapidly quenched granules or «chip»-inoculants are interesting to apply.The aim of present work was to study the peculiarities of production and application of «Chips»-inoculants on copper and magnesium base with additions of yttrium oxide. The principle of mechatronics was used, including the briquetting inoculants’ components after their mixing with the subsequent high-speed mechanical impact and obtaining plates with a thickness of 1–2 mm.Spheroidizing treatment of molten metal has been produced by ladle method using «Chips»-inoculants in the amount of 0.8%. Secondary graphitization inoculation was not performed. Studies have shown that when the spheroidizing treatment of ductile iron was performed with inoculants developed, the process of interaction of magnesium with the liquid melt runs steadily without significant pyroeffect and emissions of metal outside of the ladle.This generates a structure of spheroidal graphite of regular shape (SGf5. The presence in the inoculant of yttrium oxide has a positive impact on the spheroidal graphite counts and the tendency of high-strength cast iron to form «white» cast iron structure. Mechanical properties of the obtained alloy correspond to high-strength cast iron HSCI60.

  2. Physico-chemical characteristic of aluminum alloy castings manufactured with cores containing fly ash as a base material

    OpenAIRE

    A. Baliński

    2008-01-01

    Castings were poured from PA9 aluminum alloy. Cores in the form of standard cylindrical specimens were made from the core mixture based on fly ash of the identified chemical and granular composition. The binder for the fly ash-based core mixture was chemically modified, hydrated sodium silicate. From the ready test castings, specimens were cut out for metallographic examinations and evaluation of morphology in the examined microregions. The structure was examined under a NEOPHOT 32 metallogra...

  3. Metamaterial metal-based bolometers

    OpenAIRE

    Niesler, Fabian B. P.; Gansel, Justyna K.; Fischbach, Sarah; Wegener, Martin

    2012-01-01

    We demonstrate metamaterial metal-based bolometers, which take advantage of resonant absorption in that a spectral and/or polarization filter can be built into the bolometer. Our proof-of-principle gold-nanostructure-based devices operate around 1.5 \\mum wavelength and exhibit room-temperature time constants of about 134 \\mus. The ultimate detectivity is limited by Johnson noise, enabling room-temperature detection of 1 nW light levels within 1 Hz bandwidth. Graded bolometer arrays might allo...

  4. Comparison of Fracture Strength of Endodontically Treated Teeth Restored with Two Different Cast Metallic Post Systems

    Directory of Open Access Journals (Sweden)

    Borhan Haghighi Z

    2014-12-01

    Full Text Available Statement of Problem: Endodontically treated teeth are more prone to fracture. The post and core are often used to provide the necessary retention for prosthetic rehabilitation. Objectives: The purpose of this study was to: 1 compare the fracture strength of endodontically treated teeth restored either with Nickel-Chromium (Ni- Cr post or Non- Precious Gold-color alloy (NPG post compared to the control group and 2 evaluate the fracture site in each group. Materials and Methods: In this experimental study, endodontic treatment was carried out for 45 extracted maxillary premolars. The specimens were divided into 3 groups (n=15. Group1: restored with NPG post and core, group2: restored with Ni-Cr post and core, and group 3, no post and core were used after endodontic treatment and the access cavity was filled with amalgam. Failure force was recorded in Newton when root or remaining coronal structure fracture was occurred. Data were analyzed using one-way analysis of variance (ANOVA, Student t-test and Tukey HSD test to compare the three groups. Results: There was a statistically significant difference among all groups (P<0.05. Fracture resistance of the teeth restored by NPG posts was significantly higher than those restored by Ni- Cr (P<0.001. Results showed that the fracture mainly occurred in the root of the teeth restored with Ni- Cr and NPG post while fractures occurred in the core portion of the teeth restored with amalgam. Conclusions: The findings of the present study indicated that the fracture strength of the teeth without using cast post and core was significantly lower than the teeth restored with cast post and core. Also the teeth restored by NPG post had a significantly higher fracture resistance than Ni-Cr posts.

  5. Amorphous metal based nanoelectromechanical switch

    KAUST Repository

    Mayet, Abdulilah M.

    2013-04-01

    Nanoelectromechanical (NEM) switch is an interesting ultra-low power option which can operate in the harsh environment and can be a complementary element in complex digital circuitry. Although significant advancement is happening in this field, report on ultra-low voltage (pull-in) switch which offers high switching speed and area efficiency is yet to be made. One key challenge to achieve such characteristics is to fabricate nano-scale switches with amorphous metal so the shape and dimensional integrity are maintained to achieve the desired performance. Therefore, we report a tungsten alloy based amorphous metal with fabrication process development of laterally actuated dual gated NEM switches with 100 nm width and 200 nm air-gap to result in <5 volts of actuation voltage (Vpull-in). © 2013 IEEE.

  6. A facile and simple high-performance polydimethylsiloxane casting based on self-polymerization dopamine

    International Nuclear Information System (INIS)

    We present a new and facile method for polydimethylsiloxane (PDMS) casting by dip-coating the master molds in an aqueous solution of dopamine. A poly(dopamine) film formed by self-polymerization of dopamine is used as the surface anti-adhesion coating for PDMS de-molding. Different master molds, such as metal, silicon and PDMS replica, were used to verify the feasibility of this proposed PDMS casting method. The poly(dopamine) coatings at various fabrication conditions were studied by using surface plasmon resonance technology. We found that it is very easy to form repeated poly(dopamine) coatings with similar thicknesses and density at fairly flexible conditions of self-polymerization. The water contact angles of the PDMS master molds and the positive PDMS replicas were studied after the PDMS master molds were immersed in the dopamine coating solution for different times. The de-molding process was then measured by surface plasmon resonance technology. The surface morphology of the master molds and the PDMS replicas were characterized by using scanning electron microscopy and atomic force microscopy. Results demonstrate that the poly(dopamine) coating exhibits a strong release property in the PDMS de-molding process and has good stickiness after PDMS de-molding a dozen times. The package performances of the PDMS replicas were detected and compared by bonding experiments. PDMS replicas after a second round of de-molding present a little higher package performance than that of the PDMS replicas with an anti-sticking agent of silane. The biochemical properties of PDMS replicas were studied through fluorescence immunoassay experiments. The PDMS replicas present similar biochemical properties to the bare PDMS. This biomimetic surface modification method of dopamine for PDMS casting has a great potential for preparing microdevices for various biological and clinical applications. (paper)

  7. A National Assistance Extension Program for Metal Casting: a foundation industry. Final report for the period February 16, 1994 through May 15, 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-09-01

    The TRP award was proposed as an umbrella project to build infrastructure and extract lessons about providing extension-enabling services to the metal casting industry through the national network of Manufacturing Technology Center`s (MTC`s). It targeted four discrete task areas required for the MCC to service the contemplated needs of industry, and in which the MCC had secured substantial involvement of partner organizations. Task areas identified included Counter-Gravitational Casting, Synchronous Manufacturing, Technology Deployment, and Facility and Laboratory Improvements. Each of the task areas includes specific subtasks which are described.

  8. Metal-Organic Frameworks Based on Main Group Metals

    OpenAIRE

    Zhao, Xiang

    2011-01-01

    Metal-organic frameworks (MOFs) represent a large family of crystalline porous materials which have been extensively studied during the past decade. Due to their great porosity, precise and uniform pore size and functional organic linkers, they have found applications in the area of gas storage, separation, ion-exchange, catalysis and sensors. While previous studies in this area emphasize more on transition metal based MOFs, the main group metal based MOFs have been relatively less explored, ...

  9. Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2005-11-01

    The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

  10. MicroCast: Additive Manufacturing of Metal Plus Insulator Structures with Sub-mm Features Project

    Data.gov (United States)

    National Aeronautics and Space Administration — A novel method for fabricating electronics containing both metals and polymers can be adapted to quickly and effectively produce micro-well sensors. The process...

  11. Intelligent design of investment casting mold based on a hybrid reasoning method

    Institute of Scientific and Technical Information of China (English)

    Jiang Ruisong; Zhang Dinghua; Wang Wenhu; Bu Kun

    2009-01-01

    A hybrid reasoning model was proposed in which CBR (case-based reasoning) was applied to the conceptual design and RBR (rule-based reasoning) was applied to the detailed design after research of the design process and domain knowledge of the acre-engine turbine blade investment casting mold design field. In the conceptual design stage, the representation and retrieval technologies were researched which improve the retrieval efficiency. Meanwhile, RBR was used to modify the retrieval result. The experimentation shows that the approach in this study can be used to obtain a more satisfactory design result.

  12. Effect of Ce-rich misch metal addition on squeeze cast microstructure and mechanical properties of AZ81 alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of cerium-rich misch metal addition on the microstructure and properties of squeeze cast magnesium alloys AZ81 was empirically investigated. The results indicate that the addition of cerium-rich misch metal modifies the microstructure gradually. With the increase of the RE addition, the amount of Mg17Al12 decreases while that of Al11(RE)3 increases, accompanied by grain refinement. When the addition reaches 1.5%, the grain refinement becomes obvious. However, when the addition exceeds 2.0%,Al11(RE)3 phase coarsens into rod shape and the grain size increases. The tensile properties of the AZ81 at both room temperature and 150℃ increase with the addition, and reach their optimal values with the addition of 1.5%. Further increase of the addition to above 2.0% decreases the tensile properties considerably. The tensile fracture of the alloy is characterized by the cleavage of the brittle second phases and ductile dimples of the matrix.

  13. Aging characteristics of the Al-Si-Cu-Mg cast alloy modified with transition metals Zr, V and Ti

    Science.gov (United States)

    Czerwinski, F.; Shaha, S. K.; Kasprzak, W.; Friedman, J.; Chen, D. L.

    2016-03-01

    The hypoeutectic Al-7Si-1Cu-0.5Mg base alloy was modified with different contents of Zr, V and Ti. The wedge-shape samples with varying solidification rates during casting were subjected to isochronal aging at temperatures up to 500 °C. Moreover, as-cast and solution treated alloys were subjected to long-term isothermal aging at 150°C. As a reference, the A380 alloy, seen as commercial standard for the automotive application target, was used. The modified alloys exerted different aging characteristics than the A380 grade with higher peak hardness and lower temperature of alloy softening. Besides, the influence of the applied solidification rates on hardness after aging was less pronounced in modified alloys than in the A380 grade. For three combinations of Zr, V and Ti tested with contents of individual elements ranging from 0.14 to 0.47%, no essential differences in aging characteristics were recorded. The results are discussed in terms of the role of chemistry and heat treatment in generating precipitates contributing to the thermal stability of Al based alloys.

  14. Modelling of solidification processing and continuous strip casting for copper-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mahmoudi, Jafar [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Processing

    2000-04-01

    An experimental and numerical study was carried out to investigate the solidification process in a copper continuous strip casting process. Heat flow and solidification process has been experimentally studied. Cooling curves during solidification were registered using a thermocouple of type K connected to a data acquisition system. Temperature measurements in the mould and cooling water were also performed. The numerical model considers a generalized set of mass, momentum and heat equations that is valid for the solid, liquid and solidification interval in the cast. A k-{epsilon} turbulence model, produced with the commercial program CFX, is used to analyse the solidification process of pure copper in the mould region of the caster. The fluid flow, temperature and heat flux distributions in the mould region of the caster were computed. The shape and location of the solidification front were also determined. The effects of the parameters such as heat transfer coefficient, casting speed, casting temperature, heat of fusion and specific heat on the shape and location of the solidification front and the heat transport at the mould-cast interface were investigated. The predicted temperature and heat flux distributions were compared with experimental measurements, and reasonable agreement was obtained. The solidification behaviour of pure copper and different copper base alloys has been studied. A series of solidification experiments using DTA furnace, mirror furnace and levitation technique were performed on different copper-base alloys. The undercooling, cooling rates of the liquid and the solid states, solidification times and temperatures were evaluated from the curves. The cooling curves for different samples were simulated using a FEM solidification program. It was found that the calculated values of the heat of fusion were much lower than the tabulated ones. The fraction of solid formed before quenching, in the DTA experiments, has been observed to be much higher

  15. Quantitative analysis of a complex metal carbide formed during furnace cooling of cast duplex stainless steel using EELS and EDS in the TEM.

    Science.gov (United States)

    Kuimalee, Surasak; Chairuangsri, Torranin; Pearce, John T H; Edmonds, David V; Brown, Andrew P; Brydson, Rik M D

    2010-07-01

    In this work, a method to determine the atomic ratio of Mo and C within complex metal carbides using EELS in the TEM has been developed. The method is based on the determination of k-factors for given experimental conditions from the EEL spectra of Mo(2)C and MoO(3) standards, which had been independently checked by XRD and EPMA. Factors affecting the k(Mo/C) value of the Mo(2)C standard were also investigated and the value was shown to be insensitive to background subtraction window width but sensitive to prolonged irradiation and specimen thicknesses above a critical value. The method and k-factor obtained from the Mo(2)C standard was applied to spectra from a complex metal carbide precipitate formed during furnace cooling of a cast duplex stainless steel. Using EELS and EDS in the TEM, the composition was estimated to be (Cr(1.52)Fe(2.33)Mo(1.25)Ni(0.17)Si(0.46))C, which is close to M(6)C stoichiometry, and the structure was confirmed by electron diffraction. PMID:20299231

  16. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    Energy Technology Data Exchange (ETDEWEB)

    Y. A. Owusu

    1999-03-31

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  17. Neuro-Knowledge-Based Expert System (NKBES)for Optimal Scheming of Die Casting Process

    Institute of Scientific and Technical Information of China (English)

    Qiaodan HU; Peng LUO; Yi YANG; Liliang CHEN

    2004-01-01

    We develop a neuro-knowledge-based expert system (NKBES) frame in this work. The system mainly concerns with decision of gating system and die casting machine based on a neuro-inference engine launched under the MATLAB software environment. For enhancement of reasoning agility, an error back-propagation neural network was applied.A rapidly convergent adaptive learning rate (ALR) and a momentum-based error back-propagation algorithm was used to conduct neuro-reasoning. The working effect of the system was compared to a conventional expert system that is based on a two-way (forward and backward) chaining inference mechanism. As the reference, the present paper provided the neural networks sum-squared error (SSE) and ALR vs iterative epoch curves of process planning case mentioned above. The study suggests that the neuro-modeling optimization application to die casting process design has good feasibility, and based on that a novel and effective intelligent expert system can be launched at low cost.

  18. Formation of cerium-based bulk metallic glasses

    International Nuclear Information System (INIS)

    We report the formation and composition range of Ce-based bulk metallic glasses. Ternary Ce-Al-Cu(Co,Ni) glassy rods of 1-3 mm in diameter can be easily formed in a wide composition range by a conventional copper mold cast method. Substituting Ce with low-cost Ce-rich misch metal (MM), MM-Al-Cu bulk glasses with a similar high glass-forming ability (GFA) can be obtained. With minor addition of extra elements such as Fe, Co, Ni, Nb, Zn and Si, the critical diameter of the full glassy rods of the Ce-Al-Cu matrix can be markedly enhanced from 2 mm to at least 3-10 mm. It is found that the often-cited empirical criteria for bulk metallic glass formation cannot interpret the formation and the addition effect on GFA of the metallic glasses. The striking effect and mechanism of microalloying on the GFA of the metallic glasses are studied. These materials with extremely low glass transition temperatures (341-439 K, even below the boiling temperature of water) and excellent deformability at low temperatures could have potential applications

  19. Fabrication of sacrificial anode cathodic protection through casting method

    International Nuclear Information System (INIS)

    Aluminum is one of the few metals that can be cast by all of the processes used in casting metals. These processes consist of die casting, permanent mold casting, sand casting (green sand and dry sand), plaster casting, investment casting, and continuous casting. Other processes such as lost foam, squeeze casting, and hot isostatic pressing are also used. Permanent mold casting method was selected in which used for fabricating of sacrificial anode cathodic protection. This product was ground for surface finished and fabricated in the cylindrical form and reinforced with carbon steel at a center of the anode. (Author)

  20. Design and Test of Fuzzy-PI Controller for Copper Disc Casting Machine Casting Electronic Balance

    OpenAIRE

    Fanzhi Kong; Qun Sun; Chong Wang; Chengqiang Yin; Song Hu

    2015-01-01

    Casting electronic scale is the key part of copper casting machine; its control precision directly affects the quality of casting. For this problem, this paper analyzes 16 casting machine casting structures and control principles. According to the movement characteristics of casting, a cast Fuzzy-PI composite controller of electronic scale was designed. On this basis, the hardware system based on PLC and the expansion modules were developed, and casting electronic control programs were design...

  1. Fatigue properties of sheet, bar, and cast metallic materials for cryogenic applications

    Science.gov (United States)

    Green, E. F.

    1970-01-01

    Cryogenic fatigue and tensile properties for metallic materials are determined in the operating life-time range of ten thousand to ten million cycles at room temperature, at minus 320 degrees F, and at minus 423 degrees F. Results are presented as stress versus number of cycles to failure.

  2. Investigation on Structure and Properties of Brass Casting

    Institute of Scientific and Technical Information of China (English)

    M.M.Haque; A.A.Khan

    2008-01-01

    In this work, alpha (α) brass was poured in green sand mould and metallic chill mould at about 1050℃. Sand casting method and metallic chill casting method are representing the slow and fast cooling rates of the castings, respectively. The slow cooling rate in the sand mould produces larger grains, while the metallic chill mould produces smaller grains in the castings. As the grain size decreases, the strength of the cast brass increases; micro-porosity in the casting decreases and the tendency for the casting to fracture during solidification decreases. Thus, the faster cooling rate casting offers higher strength, density and hardness compared to the slow cooling rate casting.

  3. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment

    International Nuclear Information System (INIS)

    Results of low cycle fatigue tests on alloy Mar-M-246 and Inconel 713 are presented. Based on the limited data, it was concluded that the Mar-M-246 material had a cyclic life in hydrogen that averaged three times higher than the alloy 713LC material for similar strain ranges. The hydrogen environment reduced life for both materials. The life reduction was more than an order of magnitude for the 713LC material. Porosity content of the cast specimens was as expected and was an important factor governing low cycle fatigue life

  4. Casting fine grained, fully dense, strong inorganic materials

    Science.gov (United States)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  5. Ductility enhancement in Zr-based bulk metallic glasses

    International Nuclear Information System (INIS)

    Bulk metallic glasses (BMGs) have gained increasing attention in the past decade; because of their importance in both fundamental science and engineering applications. BMGs have unique characteristics including high strength, high elastic limit, good corrosion resistance, etc. Nevertheless, BMGs usually display only minute plasticity at room temperature that limits the range of their commercial applications. Plastic deformation of BMGs at room temperature is highly localized into shear bands, which propagate easily resulting in a very limited plastic strain before catastrophic failure. In this project work, two different strategies were used to enhance the plasticity of different BMGs i.e., (i) shot-blasting and (ii) geometrical confinement. This leads to formation of stress gradients in the as cast samples which in turn improved their plasticity. Sand blasting has been successfully used for inducing plasticity in Zr-based BMG that exhibit brittleness in the as cast condition. The as cast sample was sand blasted for different duration of time. A significant amount of plasticity (up to about 6%) was achieved in the sample blasted for 4 minutes that was found to be optimum duration under the experimental conditions employed in this work. It was observed that there exists a threshold pre-straining required for enhancing ductility based on the evolution and intersection of multiple shear bands. Moreover, a novel method of geometrical confinement was employed for Zr-based BMG and plasticity of 10.5% was achieved along with work hardening like behavior. Both of these techniques are novel and very simple and can lead to advanced applications for BMGs.

  6. An approach for the fatigue estimation of porous cast iron based on non-destructive testing results

    Directory of Open Access Journals (Sweden)

    Heinrietz André

    2014-06-01

    Full Text Available Big cast iron components made of spheroidal cast iron allow constructing big structures such as stone mills, engine blocks or wind mills with acceptable expenses. Thus, in economically optimized cast processes pores cannot be always prevented in thick walled cast iron components and these components are often rejected because of safety reasons. On the one hand the fatigue performance of high loadable spheroidal cast iron components is reduced significantly by the presence of local porosities which has been pointed out in the past. On the other hand concepts for the fatigue estimation based on fracture mechanics which take the size and localization of the defect into account can lead to erroneous estimations because the defect is modelled as a crack. The challenge of an estimation method is to derive a fatigue life without the necessity to perform component tests. In the contribution an estimation method is presented which is able to determine the fatigue strength of a material volume taking the pores into account. The method can be applied based on data from computer tomographic X-ray (CT or Sampling Phased Array (SPA ultrasonic analyses. The method is presented for three spheroidal cast iron types: ferritic GJS-400-18, ferritic GJS-450-15 with high silicon content and perlitic GJS-700-3.

  7. Optimization of neutron tomography for rapid hydrogen concentration inspection of metal castings

    OpenAIRE

    Gibbons, Matthew R.; Richards, Wade J.; Shields, Kevin

    1999-01-01

    Hydrogen embrittlement describes a group of phenomena leading to the degradation of metal alloy properties. The hydrogen concentration in the alloy can be used as an indicator for the onset of embrittlement. A neutron tomography system has been optimized to perform nondestructive detection of hydrogen concentration in titanium aircraft engine compressor blades. Preprocessing of backprojection images and postprocessing of tomographic reconstructions are used to achieve hydrogen concentration s...

  8. Development of metal based thermal barrier coatings

    Science.gov (United States)

    Shin, Dong-Il

    In this work, metal-based thermal barrier coatings (MBTBCs) have been produced, using high frequency induction plasma spraying (IPS) of iron-based nanostructured alloy powders. Important advances have been made over recent years to the development of ceramic-based thermal barrier coatings (TBCs) for internal combustion engines application, but they are not yet applied in mass production situations. Besides the important economic considerations, the reliability of ceramic: TBCs is also an issue, being associated with the difficulty of predicting their "in-service" lifetime. Through engineering of the nano/amorphous structure of MBTBCs, their thermal conductivity can be made as low as those of ceramic-based TBCs, with reduced mean free paths of the electrons/phonons scattering. In this work, nano/amorphous structured coatings were deposited by IPS using the following spray parameters: spraying distance (210 ˜ 270 mm), plasma gas composition (Ar/N2), IPS torch power (24kW), and powder feed-rate (16g/min.). The structure and properties of the deposited layers were characterized through SEM (Scanning Electron Microscopy) observations. The thermal diffusivity (alpha) properties of the MBTBCs were measured using a laser flash method. Density (rho) and specific heat (Cp) of the MBTBCs were also measured, and their thermal conductivity (k) calculated (k =alpharhoCp). The thermal conductivity of MBTBCs was found to be as low as 1.99 W/m/K. The heat treatment study showed that crystal structure changes, and grain size growth from a few nanometers to tenth of nanometers occurred at 550°C under static exposure conditions. Thermal expansion coefficient (TEC) of MBTBCs was 13E-6/K, which is close to the TEC of cast iron and thus, closer to the TEC values of aluminium alloys than are conventional TBCs. Fracture toughness of MBTBCs has also been assessed by use of Vickers hardness tests, with a 500 g load for 15 s, and the results show that there are no measurable crack

  9. Classification techniques based on AI application to defect classification in cast aluminum

    Science.gov (United States)

    Platero, Carlos; Fernandez, Carlos; Campoy, Pascual; Aracil, Rafael

    1994-11-01

    This paper describes the Artificial Intelligent techniques applied to the interpretation process of images from cast aluminum surface presenting different defects. The whole process includes on-line defect detection, feature extraction and defect classification. These topics are discussed in depth through the paper. Data preprocessing process, as well as segmentation and feature extraction are described. At this point, algorithms employed along with used descriptors are shown. Syntactic filter has been developed to modelate the information and to generate the input vector to the classification system. Classification of defects is achieved by means of rule-based systems, fuzzy models and neural nets. Different classification subsystems perform together for the resolution of a pattern recognition problem (hybrid systems). Firstly, syntactic methods are used to obtain the filter that reduces the dimension of the input vector to the classification process. Rule-based classification is achieved associating a grammar to each defect type; the knowledge-base will be formed by the information derived from the syntactic filter along with the inferred rules. The fuzzy classification sub-system uses production rules with fuzzy antecedent and their consequents are ownership rates to every defect type. Different architectures of neural nets have been implemented with different results, as shown along the paper. In the higher classification level, the information given by the heterogeneous systems as well as the history of the process is supplied to an Expert System in order to drive the casting process.

  10. Structural Features and High-Temperature Strength of the Metal of Centrifugally Cast Tubes from Steel 15Kh1M1F

    International Nuclear Information System (INIS)

    Special features of the structure and properties of the metal of centrifugally cast large-diameter tubes from steel 15Kh1M1F used in hot reheat steam conduits of high-power generating units are discussed. The metal of the tubes in the initial state is shown to possess structural heterogeneity primarily represented by segregation bands. The segregation bands are responsible for scattering of the mechanical properties and a 5 - 10% decrease in the long-term strength in the initial condition. The decline of the long-term strength intensifies with the propagation of the segregation over the cross section of the tubes. The segregation lowers the stability of the structure and properties of the tubes in operation at a high level of long-term plasticity. By reducing the degree of segregation in centrifugally cast tubes the time of their operation in steam conduits can be increased to 200,000 h

  11. Optimization of neutron tomography for rapid hydrogen concentration inspection of metal castings

    CERN Document Server

    Gibbons, M R; Shields, K

    1999-01-01

    Hydrogen embrittlement describes a group of phenomena leading to the degradation of metal alloy properties. The hydrogen concentration in the alloy can be used as an indicator for the onset of embrittlement. A neutron tomography system has been optimized to perform nondestructive detection of hydrogen concentration in titanium aircraft engine compressor blades. Preprocessing of backprojection images and postprocessing of tomographic reconstructions are used to achieve hydrogen concentration sensitivity below 200 ppm weight. This paper emphasizes the postprocessing techniques which allow automated reporting of hydrogen concentration.

  12. Investigation of Elastic Deformation Mechanism in As-Cast and Annealed Eutectic and Hypoeutectic Zr–Cu–Al Metallic Glasses by Multiscale Strain Analysis

    OpenAIRE

    Hiroshi Suzuki; Rui Yamada; Shinki Tsubaki; Muneyuki Imafuku; Shigeo Sato; Tetsu Watanuki; Akihiko Machida; Junji Saida

    2016-01-01

    Elastic deformation behaviors of as-cast and annealed eutectic and hypoeutectic Zr–Cu–Al bulk metallic glasses (BMG) were investigated on a basis of different strain-scales, determined by X-ray scattering and the strain gauge. The microscopic strains determined by Direct-space method and Reciprocal-space method were compared with the macroscopic strain measured by the strain gauge, and the difference in the deformation mechanism between eutectic and hypoeutectic Zr–Cu–Al BMGs was investigated...

  13. Control of equiaxed grains in a complicated Cu-Ni based alloy prepared by centrifugal casting

    Directory of Open Access Journals (Sweden)

    Luo Zongqiang

    2011-02-01

    Full Text Available A complicated Cu-Ni based alloy was developed to fabricate wear-resisting bush for high temperature application. The concern focuses on the control of equiaxed grains in the developed alloy ingot prepared by centrifugal casting. The results show that the equiaxed grains are determined by the pouring temperature of the melt, the cooling rate and the rotation speed of the mold. With the decrease in pouring temperature, the fraction of the equiaxed grains in the transverse section of the ingot increases and the average length of columnar grain decreases. When the pouring temperature is confined below 1,250℃, complete equiaxed grains can be obtained. Based on the optimal centrifugal casting processing, the tensile strength of the developed alloy ingot with complete equiaxed grains reaches to 810 MPa and 435 MPa at room temperature and 500℃, respectively, which is 14% and 110% higher than that of common commercial QAl10-4-4 alloy. The wear rate of the developed alloy is 7.0 × 10-8 and 3.8 × 10-7 mm3•N-1•mm-1 at room temperature and 500℃, respectively, which is 5 times and 39 times lower than that of QAl10-4-4 alloy.

  14. DESIGN AND FABRICATION OF A CENTRIFUGAL CASTING MACHINE

    OpenAIRE

    Adedipe Oyewole; Abolarin Matthew Sunday

    2011-01-01

    The design and fabrication of a centrifugal casting machine was successfully carried out. The operation of the machine was based on the principle of centrifugal force. Suitable design theory, analysis and calculation were adopted carried out in the course of the work. The mold is bolted to the base plate which can rotate at moderatespeeds thereby forcing the molten metal against the inner walls of the mold. This machine could be used to cast small engineering components. The centrifugal force...

  15. DESIGN AND FABRICATION OF A CENTRIFUGAL CASTING MACHINE

    Directory of Open Access Journals (Sweden)

    Adedipe Oyewole

    2011-12-01

    Full Text Available The design and fabrication of a centrifugal casting machine was successfully carried out. The operation of the machine was based on the principle of centrifugal force. Suitable design theory, analysis and calculation were adopted carried out in the course of the work. The mold is bolted to the base plate which can rotate at moderatespeeds thereby forcing the molten metal against the inner walls of the mold. This machine could be used to cast small engineering components. The centrifugal force on the machine was determined to be 3207.3N, while the required power on the machine was 854.7W. A test was carried out on the fabricated centrifugal casting machine with aluminum alloy and the machine was able to cast 6kg of aluminum alloy and the casting was successful.

  16. Designing biocompatible Ti-based metallic glasses for implant applications

    International Nuclear Information System (INIS)

    Ti-based metallic glasses show high potential for implant applications; they overcome in several crucial respects their well-established biocompatible crystalline counterparts, e.g. improved corrosion properties, higher fracture strength and wear resistance, increased elastic strain range and lower Young's modulus. However, some of the elements required for glass formation (e.g. Cu, Ni) are harmful for the human body. We critically reviewed the biological safety and glass forming tendency in Ti of 27 elements. This can be used as a basis for the future designing of novel amorphous Ti-based implant alloys entirely free of harmful additions. In this paper, two first alloys were developed: Ti75Zr10Si15 and Ti60Nb15Zr10Si15. The overheating temperature of the melt before casting can be used as the controlling parameter to produce fully amorphous materials or bcc-Ti-phase reinforced metallic glass nano-composites. The beneficial effect of Nb addition on the glass-formation and amorphous phase stability was assessed by X-ray diffraction, transmission electron microscopy and differential scanning calorimetry. Crystallization and mechanical behavior of ribbons are influenced by the amount and distribution of the nano-scaled bcc phase existing in the as-cast state. Their electrochemical stability in Ringer's solution at 310 K was found to be significantly better than that of commercial Ti-based biomaterials; no indication for pitting corrosion was recorded. Highlights: ► Link between biocompatibility and glass-forming ability of alloying additions in Ti ► Selection of Ti–Zr–Si and Ti–Zr–Nb–Si glass-forming alloys ► Two novel glassy alloys were developed: Ti75Zr10Si15 and Ti60Nb15Zr10Si15. ► Glass-formation, thermal stability, corrosion and mechanical behavior were studied. ► Assessing the suitability for orthopedic applications.

  17. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  18. Rapid precision casting for complex thin-walled aluminum alloy parts

    OpenAIRE

    Xuanpu DONG; Naiyu HUANG; Zitian FAN

    2004-01-01

    Based on Vacuum Differential Pressure Casting (VDPC) precision forming technology and the Selective Laser Sintering (SLS) Rapid Prototyping (RP) technology, a rapid manufacturing method called Rapid Precision Casting (RPC) process from computer three-dimensional solid models to metallic parts was investigated. The experimental results showed that the main advantage of RPC was not only its ability to cast higher internal quality and more accurate complex thin-walled aluminum alloy parts, but a...

  19. Context-based user grouping for multi-casting in heterogeneous radio networks

    Science.gov (United States)

    Mannweiler, C.; Klein, A.; Schneider, J.; Schotten, H. D.

    2011-08-01

    Along with the rise of sophisticated smartphones and smart spaces, the availability of both static and dynamic context information has steadily been increasing in recent years. Due to the popularity of social networks, these data are complemented by profile information about individual users. Making use of this information by classifying users in wireless networks enables targeted content and advertisement delivery as well as optimizing network resources, in particular bandwidth utilization, by facilitating group-based multi-casting. In this paper, we present the design and implementation of a web service for advanced user classification based on user, network, and environmental context information. The service employs simple and advanced clustering algorithms for forming classes of users. Available service functionalities include group formation, context-aware adaptation, and deletion as well as the exposure of group characteristics. Moreover, the results of a performance evaluation, where the service has been integrated in a simulator modeling user behavior in heterogeneous wireless systems, are presented.

  20. Research based teaching as a model for developing complex pre-cast concrete structures

    DEFF Research Database (Denmark)

    Egholm Pedersen, Ole

    2012-01-01

    This paper describes the potentials of utilising research-based teaching as a method for developing advanced concrete structures in an architectural context. A novel technique for casting concrete elements in PETG plastic is described as a body of research that formed the basis of a case in which...... master students assisted in the development and realisation of an amorphous, catenary grid-shell. Development in many areas simultaneously was essential for the success of the case studies, which made them suitable for a research-based teaching setup, where didactic considerations on a general and......: viewing the teaching studio as an interdisciplinary laboratory. On a specific level, didactic considerations involved a division of responsibility into smaller areas of investigation, allowing the students to conduct relevant experimentation while negotiating other areas of the research. Also, the...

  1. The research and development of CCD-based slab continuous casting mold copper surface imaging system

    Science.gov (United States)

    Wang, Xingdong; Zhang, Liugang; Xie, Haihua; Long, Liaosha; Yu, Wenyong

    2011-11-01

    An imaging system for the continuous casting mold copper surface is researched and developed, to replace the on-line manual measuring method, which is used to checking Copper defects such as wearing, scratches and coating loss and other phenomena. Method: The imaging system proposes a special optical loop formed by three Mirrors, selects light source, CCD camera and lens type, designs mechanical transmission system and installation platform. Result: the optical loop and light source can insure imaging large-format object in narrow space. The CCD camera and lens determine the accuracy of horizontal scanning, and the mechanical transmission system ensures accuracy of the vertical scan. The installation platform supplies base and platform for the system. Conclusions: CCD-based copper surface imaging system effectively prevent defects such as missed measuring and low efficiency, etc. It can automatically and accurately shoot copper surface images on-line, and supply basis for image processing, defects identification and copper changing in the late.

  2. Correlation vs. Causation: The Effects of Ultrasonic Melt Treatment on Cast Metal Grain Size

    Directory of Open Access Journals (Sweden)

    J. B. Ferguson

    2014-10-01

    Full Text Available Interest in ultrasonic treatment of liquid metal has waxed and waned for nearly 80 years. A review of several experiments representative of ultrasonic cavitation treatment of Al and Mg alloys shows that the theoretical mechanisms thought to be responsible for grain refinement are (1 cavitation-induced increase in melting temperature predicted by the Clausius-Clapeyron equation and (2 cavitation-induced wetting of otherwise unwetted insoluble particles. Neither of these theoretical mechanisms can be directly confirmed by experiment, and though they remain speculative, the available literature generally assumes that one or the other or both mechanisms are active. However, grain size is known to depend on temperature of the liquid, temperature of the mold, and cooling rate of the entire system. From the reviewed experiments, it is difficult to isolate temperature and cooling rate effects on grain size from the theoretical effects. Ultrasonic treatments of Al-A356 were carried out to isolate such effects, and though it was found that ultrasound produced significant grain refinement, the treatments also significantly chilled the liquid and thereby reduced the pouring temperature. The grain sizes attained closely correlated with pouring temperature suggesting that ultrasonic grain refinement is predominantly a result of heat removal by the horn and ultrasonic stirring.

  3. Relationship between heat treatment, microstructure and creep rupture behavior of the nickel-base cast alloy IN 100

    International Nuclear Information System (INIS)

    The nickel-base cast alloy IN 100 is used for turbine blades for service in the temperature range above 800deg C. On account of the high proportion of the γ'-precipitation hardening phase of more than 50% IN 100 belongs the top group of high-temperature nickel-base superalloys. It is reported on investigations with IN 100 in order to better understand the casting-specific, large property variations and to define and to optimize the creep characteristics and the creep to rupture properties through variation of the γ'-precipitation hardening phase. It is explained how cast initial state, heat-treatment, microstructure, and the creep to rupture strength are linked with each other. (orig.)

  4. Physico-chemical characteristic of aluminum alloy castings manufactured with cores containing fly ash as a base material

    Directory of Open Access Journals (Sweden)

    A. Baliński

    2008-07-01

    Full Text Available Castings were poured from PA9 aluminum alloy. Cores in the form of standard cylindrical specimens were made from the core mixture based on fly ash of the identified chemical and granular composition. The binder for the fly ash-based core mixture was chemically modified, hydrated sodium silicate. From the ready test castings, specimens were cut out for metallographic examinations and evaluation of morphology in the examined microregions. The structure was examined under a NEOPHOT 32 metallographic microscope using metallographic polished sections etched and unetched. For the specimen surface morphology evaluation a STEREOSCAN 420 scanning electron microscope and SE1 detector were used. The X-ray microanalysis was made on an EDS LINK ISIS 300 microanalyser. The fly ash was observed to have no major effect on the structure and chemical composition of castings.

  5. A New Ni-Based Metallic Glass with High Thermal Stability and Hardness

    Directory of Open Access Journals (Sweden)

    Aytekin Hitit

    2015-02-01

    Full Text Available Glass forming ability (GFA, thermal stability and microhardness of Ni51−xCuxW31.6B17.4 (x = 0, 5 metallic glasses have been investigated. For each alloy, thin sheets of samples having thickness of 20 µm and 100 µm were synthesized by piston and anvil method in a vacuum arc furnace. Also, 400 µm thick samples of the alloys were synthesized by suction casting method. The samples were investigated by X-ray diffractometry (XRD and differential scanning calorimetry (DSC. Crystallization temperature of the base alloy, Ni51W31.6B17.4, is found to be 996 K and 5 at.% copper substitution for nickel increases the crystallization temperature to 1063 K, which is the highest value reported for Ni-based metallic glasses up to the present. In addition, critical casting thickness of alloy Ni51W31.6B17.4 is 100 µm and copper substitution does not have any effect on critical casting thickness of the alloys. Also, microhardness of the alloys are found to be around 1200 Hv, which is one of the highest microhardness values reported for a Ni-based metallic glass until now.

  6. Influence of the hip process on the properties of as-cast Ni-based alloys

    OpenAIRE

    Malcharcziková, Jitka; Pohludka, Martin; Michenka, Vít; Čegan, Tomáš; Juřica, Jan; Kursa, Miroslav

    2015-01-01

    The main goal of this work was to evaluate the application of the samples prepared by centrifugal casting as the test samples for a tensile test. Selected types of modified superalloys were prepared as experimental samples. The samples were molten by vacuum-induction melting and then cast centrifugally into a shaped graphite mould. The final castings had the shape corresponding approximately to the test specimens. Some of the samples were subjected to hot isostatic pressing (HIP). Af...

  7. Usefulness of gel-casting method in the fabrication of nonstoichiometric CaZrO3-based electrolytes for high temperature application

    International Nuclear Information System (INIS)

    Hydrogels obtained from lower toxicity monomers of N-(hydroxymethyl)acrylamide and N,N'-methylenebisacrylamide were applied to form nonstoichiometric CaZrO3-based electrolytes. A coprecipitation-calcination method with ((NH4)2C2O4) in concentrated NH3 aqueous solution was used to synthesise CaZrO3 involving 51 mol.% CaO (CZ-51) powder. The gas-tight CaZrO3-based rods were prepared by the gel-casting method with 45 vol.% suspension and then sintered at 1500 deg. C-2 h. It was found that in low oxygen partial pressure, the nonstoichiometric CaZrO3 obtained by gel-casting method were pure oxide ion conductors. These samples exhibited comparable electrical conductivity values to isostatically compressed pellets starting from the same powder. The results of experiments on thermochemical stability of CZ-51 gel-cast shapes at high temperatures in air or gas mixtures involving 2-50 vol.% H2, as well as the corrosion resistance in exhaust gases from a self-ignition engine were also presented and discussed. The thermal resistance of CaZrO3 obtained rods against molten nickel or iron was also examined. Based upon these investigations, it is evident that only in hydrogen-rich gas atmospheres can the stability of CaZrO3 shapes be limited due to the presence of CaO precipitation as a second phase. The nonstoichiometric CaZrO3 (CZ-51) gel-cast materials were also tested in solid galvanic cells, designed to study thermodynamic properties of oxide materials, important for SOFC and energy technology devices. In this way, the Gibbs energy of NiM2O4, M = Cr, Fe, at 650-1000 deg. C was determined. The CaZrO3 involving 51 mol.% CaO gel-cast sintered shapes seems to be promising solid electrolytes for electrochemical oxygen probes in control of metal processing and thermodynamic studies of materials important for the development of the energy industry.

  8. Usefulness of gel-casting method in the fabrication of nonstoichiometric CaZrO{sub 3}-based electrolytes for high temperature application

    Energy Technology Data Exchange (ETDEWEB)

    Dudek, Magdalena [AGH - University of Science and Technology, Faculty of Energy and Fuels, 30-059 Cracow (Poland)

    2009-09-15

    Hydrogels obtained from lower toxicity monomers of N-(hydroxymethyl)acrylamide and N,N'-methylenebisacrylamide were applied to form nonstoichiometric CaZrO{sub 3}-based electrolytes. A coprecipitation-calcination method with ((NH{sub 4}){sub 2}C{sub 2}O{sub 4}) in concentrated NH{sub 3} aqueous solution was used to synthesise CaZrO{sub 3} involving 51 mol.% CaO (CZ-51) powder. The gas-tight CaZrO{sub 3}-based rods were prepared by the gel-casting method with 45 vol.% suspension and then sintered at 1500 deg. C-2 h. It was found that in low oxygen partial pressure, the nonstoichiometric CaZrO{sub 3} obtained by gel-casting method were pure oxide ion conductors. These samples exhibited comparable electrical conductivity values to isostatically compressed pellets starting from the same powder. The results of experiments on thermochemical stability of CZ-51 gel-cast shapes at high temperatures in air or gas mixtures involving 2-50 vol.% H{sub 2}, as well as the corrosion resistance in exhaust gases from a self-ignition engine were also presented and discussed. The thermal resistance of CaZrO{sub 3} obtained rods against molten nickel or iron was also examined. Based upon these investigations, it is evident that only in hydrogen-rich gas atmospheres can the stability of CaZrO{sub 3} shapes be limited due to the presence of CaO precipitation as a second phase. The nonstoichiometric CaZrO{sub 3} (CZ-51) gel-cast materials were also tested in solid galvanic cells, designed to study thermodynamic properties of oxide materials, important for SOFC and energy technology devices. In this way, the Gibbs energy of NiM{sub 2}O{sub 4}, M = Cr, Fe, at 650-1000 deg. C was determined. The CaZrO{sub 3} involving 51 mol.% CaO gel-cast sintered shapes seems to be promising solid electrolytes for electrochemical oxygen probes in control of metal processing and thermodynamic studies of materials important for the development of the energy industry.

  9. Study on the hot corrosion behavior of a cast Ni-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Guo, J.T.; Zhang, J.; Yuan, C.; Zhou, L.Z.; Hu, Z.Q. [Chinese Academy of Sciences, Shenyang (China). Inst. of Metal Research

    2010-07-01

    Hot corrosion behavior of Nickel-base cast superalloy K447 in 90% Na{sub 2}SO{sub 4} + 10% NaCl melting salt at 850 C and 900 C was studied. The hot corrosion kinetic of the alloy follows parabolic rate law under the experimental conditions. The external layer is mainly Cr{sub 2}O{sub 3} scale which is protective to the alloy, the intermediate layer is the Ti-rich phase, and the internal layer is mainly the international oxides and sulfides. With increased corrosion time and temperature, the oxide scales are gradually dissolved in the molten salt and then precipitate as a thick and non-protective scale. Chlorides cause the formation of volatile species, which makes the oxide scale disintegrate and break off. The corrosion kinetics and morphology examinations tend to support the basic dissolution model for hot corrosion mechanisms. (orig.)

  10. Properties of casting solutions and ultrafiltration membranes based on fullerene-polyamide nanocomposites

    Directory of Open Access Journals (Sweden)

    N. N. Sudareva

    2012-03-01

    Full Text Available Poly(phenylene isophtalamide (PA was modified by fullerene C60 using solid-phase method. Novel ultrafiltration membranes based on nanocomposites containing up to 10 wt% of fullerene and carbon black were prepared. Properties of PA/C60 composites in solutions were studied by light scattering and rheological methods. The relationship between characteristics of casting solutions and properties of nanocomposite membranes was studied. Scanning electron microscopy was used for structural characterization of the membranes. It was found that increase in fullerene content in nanocomposite enhances the membrane rigidity. All nanocomposite membranes were tested in dynamic (ultrafiltration and static sorption experiments using a solution of protein mixture, with the purpose of studying protein sorption. The membranes modified by fullerene demonstrate the best values of flux reduced recovery after contact with protein solution. It was found that addition of fullerene C60 to the polymer improves technological parameters of the obtained composite membranes.

  11. Manufacturing of Aluminum Composite Material Using Stir Casting Process

    OpenAIRE

    Jokhio, Muhammad Hayat; Panhwer, Muhammad Ibrahim; Unar, Mukhtiar Ali

    2016-01-01

    Manufacturing of aluminum alloy based casting composite materials via stir casting is one of the prominent and economical route for development and processing of metal matrix composites materials. Properties of these materials depend upon many processing parameters and selection of matrix and reinforcements. Literature reveals that most of the researchers are using 2, 6 and 7xxx aluminum matrix reinforced with SiC particles for high strength properties whereas, insufficient information is ava...

  12. Manufacturing of Aluminum Composite Material Using Stir Casting Process

    OpenAIRE

    Muhammad Hayat Jokhio; Muhammad Ibrahim Panhwar; Mukhtiar Ali Unar

    2011-01-01

    Manufacturing of aluminum alloy based casting composite materials via stir casting is one of the prominent and economical route for development and processing of metal matrix composites materials. Properties of these materials depend upon many processing parameters and selection of matrix and reinforcements. Literature reveals that most of the researchers are using 2, 6 and 7xxx aluminum matrix reinforced with SiC particles for high strength properties whereas, insufficient inf...

  13. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen

    2014-01-01

    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  14. The Evolution and Fabrication of Implant-supported Full-arch Hybrid Prostheses. From Conventional Casted Metal to an All-Ceramic Zirconia.

    Science.gov (United States)

    Ouzer, Amanda

    2015-11-01

    Implant-supported, full-arch hybrid prostheses have developed from cast-metal frameworks with acrylic or porcelain to all-ceramic zirconia frameworks. CAD/CAM manufacturing removed the inaccuracies seen with casting and made use of zirconia possible. The materials and processes for prosthodontic fabrication are explained. Zirconia is highly opaque and versatile. However, porcelain-veneered zirconia frameworks have shown higher enamel wear, among other problems. Lithium disilicate has been shown to be more translucent than zirconia. Improved stained and more translucent zirconia frameworks have been produced as well. These promising new methods have gained popularity, but long-term studies are scarce and, thus, more research is required. PMID:26749784

  15. Preparation, structure and properties of Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2010-06-01

    Full Text Available Purpose: The work presents preparation methods, structure characterization and chosen properties analysis of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe43Co14Ni14B20Si5Nb4 metallic glass in form of rings, plates and rods. The amorphous structure of tested samples was examined by X-ray diffraction (XRD, transmission electron microscopy (TEM and scanning electron microscopy (SEM methods. The thermal properties of the glassy samples was measured using differential scanning calorimetry (DSC. The soft magnetic properties examination of tested material contained coercive force, initial magnetic permeability and magnetic permeability relaxation measurements. Findings: The XRD and TEM investigations revealed that the studied as-cast samples were amorphous. Broad diffraction halo is typical for metallic amorphous structures that have a large degree of short-range order. The characteristics of the fractured surfaces showed different zones, which might correspond with different amorphous structures of studied materials. The temperature interval of the supercooled liquid region (ΔTx defined by the difference between Tg and Tx, is as large as 56 K for the rod with diameter of 3 mm. Differences in coercivity and magnetic permeability between samples with different thickness might be resulted by some difference of amorphous structure.Practical implications: The centrifugal casting method and the pressure die casting method are useful to produce bulk amorphous materials in form of rings, plats and rods.Originality/value: The preparation of studied Fe-based bulk metallic glass in form of rings, plates and rods is important for the future progress in research and practical application of that glassy materials.

  16. Thermal properties of Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2012-12-01

    Full Text Available Purpose: The aim of paper is presentation of results bulk metallic glasses thermal properties such as temperatures typical for glassy transition and thermal conductivity. Design/methodology/approach: Investigations were realized for Fe36Co36B19.2Si4.8Nb4 samples with dimension 3 mm in diameter. Bulk test pieces were fabricated by copper mold casting method. Thermal analysis of master alloy (DTA and samples in as-cast state (DSC was realized. For amorphous structure confirmation the X-ray diffraction phase analysis (XRD was realized. Additionally scanning electron microscopy (SEM micrographs were performed in order to structure analysis. Thermal conductivity was determined by prototype measuring station.Findings: The XRD and SEM analysis confirmed amorphous structure of samples. Broad diffraction “halo” was observed for every testing piece. Fracture morphology is smooth with many “veins” on the surface, which are characteristic for glassy state. DTA analysis confirmed eutectic chemical composition of master alloy. Thermal conductivity measurements proved that both samples have comparable thermal conductivity.Practical implications: The FeCo-based bulk metallic glasses have attracted great interest for a variety application fields for example precision machinery materials, electric applications, structural materials, sporting goods, medical devices. Thermal conductivity is useful and important property for example computer simulation of temperature distribution and glass forming ability calculation.Originality/value: The obtained results confirm the utility of applied investigation methods in the thermal and structure analysis of examined amorphous alloys. Thermal conductivity was determined using the prototype measuring station, which is original issue of the paper. In future, the measuring station will be expanded for samples with different dimensions.

  17. Preparation, structure and properties of Fe-based bulk metallic glasses

    OpenAIRE

    R. Nowosielski; R. Babilas

    2010-01-01

    Purpose: The work presents preparation methods, structure characterization and chosen properties analysis of Fe-based bulk metallic glasses in as-cast state.Design/methodology/approach: The studies were performed on Fe43Co14Ni14B20Si5Nb4 metallic glass in form of rings, plates and rods. The amorphous structure of tested samples was examined by X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) methods. The thermal properties of the glassy sa...

  18. Model Based Metal Transfer Control

    DEFF Research Database (Denmark)

    Thomsen, Jesper Sandberg

    In pulsed gas metal arc welding (pulsed GMAW) current pulses are used for detaching drops at the tip of the electrode. To obtain a high weld quality one drop should be detached for every pulse, and moreover, the amount of energy used for detachment should be kept at a minimum. Thus, each pulse mu...

  19. Scheduled Caste Women: Problems And Challenges

    Directory of Open Access Journals (Sweden)

    Vijayakumar Murthy

    2013-12-01

    Full Text Available The paper analyzed the Caste system based on Varnas during the ancient India. It also examined the demerits of caste attached to the present scheduled castes in general and scheduled caste women in particular. The scheduled caste women are disadvantaged by their caste and gender and as such they are subject to exploitation and discrimination by their family members, by their caste people and by forward castes. Hence, there is increase in exploitation, discrimination and violence against the scheduled caste women. The female feticide, illiteracy, gender inequality, Devadasi, Jogini practice, Nude Service to Deity, different types of violence, dowry, child marriage, etc are few of the problems faced by scheduled caste women in present society. Statistics of the violence acts against the scheduled caste women is discussed in the paper and there is need to strictly enforce the legislations passed to protect the violence against scheduled caste women. For this purpose, there is need of enquiry from lady police officials.

  20. Casting of aluminum-copper based alloy by controlled diffusion solidification

    Directory of Open Access Journals (Sweden)

    Li Fan

    2015-03-01

    Full Text Available A quaternary alloy (Al-5.0Cu-0.35Mn-0.25Ti, wt.%, having a similar chemical component with ZL205A, was prepared using a controlled diffusion solidification (CDS process and a conventional casting process. The effect of the casting process on microstructure and hardness was investigated. The grain morphology and casting defects of the alloy prepared via the conventional casting and CDS were observed and compared at various pouring temperatures. Results show that the CDS process can alleviate the hot tearing defects and reduce the density of porosity, while getting rid of the riser that is generally used for feeding during conventional casting. Structure observations show that the grain morphology of the conventional cast alloy is mainly dendritic, and the grain size decreases when the pouring temperature is decreased, while the CDS cast alloy consists of a large number of spherical grains, which can decrease the thermal cracking tendency and segregation defect, and enhance the hardness of the alloy.

  1. Physics-Based Stress Corrosion Cracking Component Reliability Model cast in an R7-Compatible Cumulative Damage Framework

    International Nuclear Information System (INIS)

    This is a working report drafted under the Risk-Informed Safety Margin Characterization pathway of the Light Water Reactor Sustainability Program, describing statistical models of passives component reliabilities. The Risk-Informed Safety Margin Characterization (RISMC) pathway is a set of activities defined under the U.S. Department of Energy Light Water Reactor Sustainability Program. The overarching objective of RISMC is to support plant life-extension decision-making by providing a state-of-knowledge characterization of safety margins in key systems, structures, and components (SSCs). The methodology emerging from the RISMC pathway is not a conventional probabilistic risk assessment (PRA)-based one; rather, it relies on a reactor systems simulation framework in which physical conditions of normal reactor operations, as well as accident environments, are explicitly modeled subject to uncertainty characterization. RELAP 7 (R7) is the platform being developed at Idaho National Laboratory to model these physical conditions. Adverse effects of aging systems could be particularly significant in those SSCs for which management options are limited; that is, components for which replacement, refurbishment, or other means of rejuvenation are least practical. These include various passive SSCs, such as piping components. Pacific Northwest National Laboratory is developing passive component reliability models intended to be compatible with the R7 framework. In the R7 paradigm, component reliability must be characterized in the context of the physical environments that R7 predicts. So, while conventional reliability models are parametric, relying on the statistical analysis of service data, RISMC reliability models must be physics-based and driven by the physical boundary conditions that R7 provides, thus allowing full integration of passives into the R7 multi-physics environment. The model must also be cast in a form compatible with the cumulative damage framework that R7

  2. A Case Based Reasoning aluminium thermal analysis platform for the prediction of W319 Al cast component characteristics

    Directory of Open Access Journals (Sweden)

    R. Lashkari

    2009-09-01

    Full Text Available Purpose: This paper presents the research on the development of the Aluminum Thermal Analysis Technology Platform (AlTAP utilizing a Case Based Reasoning (CBR Caspian shell for interpretation of industrial cooling curves and predicting alloy and cast component characteristics.Design/methodology/approach: CBR being a branch of Artificial Intelligence (AI that solves problems based on understanding and adaptation of previous experiences is suitable for interpretation of the AlTAP results since this is a knowledge intensive activity which requires a fair amount of experience.Findings: The integrated AlTAP and CBR system was found to be useful for the prediction of melt thermal characteristics, cast component mechanical and structural properties.Practical implications: Industrial trials confirmed the technical capabilities of the AlTAP/CBR Platform for the on-line quality control and prediction of 319 melt characteristics and the aluminum engine block’s (Cosworth casting process engineering specifications.Originality/value: An automated AlTAP Platform integrated with a CBR system is a new Quality Control concept in the area of the aluminum automotive casting.

  3. Application of 3-D numerical simulation software SRIFCAST to produce ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on a method using numerical simulation equations and their solution schemes for liquid metal flows and heat transfer during mold filling and the solidification process of casting, 3-D numerical simulation software SRIFCAST was created. This includes enmeshment of casting; velocity and temperature fields calculation; displaying iso-temperature lines;velocity vectors and 3-D temperature fields on a Windows 9x operating system. SRIFCAST was applied to produce sound castings of automobile and diesel engines, and also to connect with microstructure simulation for ductile iron castings.

  4. Research on the squeeze cast technology of the castings with large ratio of height to thickness

    Institute of Scientific and Technical Information of China (English)

    LI Chen-xi; SAN Jing-chao; XU Na; CAO Liang; BAI Yan-hua; LI Rong-de

    2005-01-01

    The squeeze cast technology is only applicable, at present, to the castings with a ratio of height to thickness less than 3.5. Researching the squeeze cast technology for castings with a large ratio of height to thickness will broaden the applicable range of the advanced casting technology. This paper describes a study of the temperature distribution during solidification for castings with a ratio of height to thickness of 7 by the methods of experiment and computer simulation. The shrinkage porosity distribution in the castings and the mechanical properties of the castings were also researched. The experimental and simulated results show that increasing squeeze force, or enhancing mold temperature,cannot reduce the shrinkage porosities in the castings. When castings solidify in a sequential manner and the squeeze force effectively acts on the surface of the liquid metal, the shrinkage porosities in the castings are eliminated and mechanical properties are clearly improved.

  5. Constraint-aware interior layout exploration for pre-cast concrete-based buildings

    KAUST Repository

    Liu, Han

    2013-05-03

    Creating desirable layouts of building interiors is a complex task as designers have to manually adhere to various local and global considerations arising from competing practical and design considerations. In this work, we present an interactive design tool to create desirable floorplans by computationally conforming to such design constraints. Specifically, we support three types of constraints: (i) functional constraints such as number of rooms, connectivity among the rooms, target room areas, etc.; (ii) design considerations such as user modifications and preferences, and (iii) fabrication constraints such as cost and convenience of manufacturing. Based on user specifications, our system automatically generates multiple floor layouts with associated 3D geometry that all satisfy the design specifications and constraints, thus exposing only the desirable family of interior layouts to the user. In this work, we focus on pre-cast concrete-based constructions, which lead to interesting discrete and continuous optimization possibilities. We test our framework on a range of complex real-world specifications and demonstrate the control and expressiveness of the exposed design space relieving the users of the task of manually adhering to non-local functional and fabrication constraints. © 2013 Springer-Verlag Berlin Heidelberg.

  6. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    Science.gov (United States)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  7. Application of alcohol based spraying coating on green sand mould for steel casting

    Science.gov (United States)

    Xu, Z. L.; Wang, J.; Yang, S. S.; He, Q. L.; Xiong, H. Sh

    2015-12-01

    A kind of coating suitable for green sand steel casting was developed. The practical application showed that the strength of the coating was high enough with no crack and no peeling under room temperature after drying the spraying coating, the performance of the coating for anti-cracking was good under high temperature, and the gas evolution of the coating was low. Using the coating, the casting surfaces finish appeared very good.

  8. Dynamics of caste-based deprivation in child under-nutrition in India

    OpenAIRE

    Rudra Narayan Mishra

    2006-01-01

    Nutritional deprivation among Indian children is one of the parameters of underdevelopment mentioned in development discourse in recent times. And such deprivation is more often associated with well known socio-economic indicators of deprivation; prominent among them is caste, which ranks the society into a hierarchy in terms of benefit and welfare. Though caste dimension has been frequently considered as a category of understanding deprivation, it is rare to find explicit disadvantage of cas...

  9. Evaluation of different finish line designs in base metal alloys

    Directory of Open Access Journals (Sweden)

    Aghandeh R

    1999-06-01

    Full Text Available This investigation was performed according to the widespread application of base metal alloys"nand few articles published about the marginal integrity of restorations fabricated by these metals."nThree standard dies of a maxillary first premolar were prepared with a flat shoulder finish line in buccal"naspect and chamfer in palatal. One of them left with no change. On the buccal aspect of the second and"nthird dies 135?and 1607 bevel were added respectively"nUsing dual wax technique, nine wax patterns were formed on each die and casting procedure of selected"nnon precious alloy was performed by centrifugal method. Marginal gaps of each copping seated on dies"nwere measured by scanning electron microscope (SEM with X500 magnification. Measurements were"ndone on three areas of marked dies on buccal aspect. Measurement son palatal aspect was done on"nmarked midpalatal point as control."nResults and statistical analysis showed no significant difference among marginal gaps in lingual aspect."nBut on the buccal aspect there were statistically significant differences among the groups (P<0.001. Flat"nshoulder had the best marginal integrity (mean 4 micron. Shoulder with 160' bevel had the most marginal"ngap (mean 26.5 micron and shoulder with 1357 bevel was between two other groups (mean 15.7 micron.

  10. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  11. Thermodynamic data-base for metal fluorides

    International Nuclear Information System (INIS)

    This study is aimed at collecting useful data of thermodynamic properties of various metal fluorides. Many thermodynamic data for metal fluorides are needed for the effective development, but no report of data-base was published. Accordingly, the objective of this report is to rearrange systematically the existing thermodynamic data based on metal fluorides and is to use it as basic data for the development of pyrochemical process. The physicochemical properties of various metal fluorides and metals were collected from literature and such existing data base as HSC code, TAPP code, FACT code, JANAF table, NEA data-base, CRC handbook. As major contents of the thermodynamic data-base, the physicochemical properties such as formation energy, viscosity, density, vapor pressure, etc. were collected. Especially, some phase diagrams of eutectic molten fluorides are plotted and thermodynamic data of liquid metals are also compiled. In the future, the technical report is to be used as basic data for the development of the pyrochemical process which is being carried out as a long-term nuclear R and D project

  12. Thermodynamic data-base for metal fluorides

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Jae Hyung; Lee, Byung Gik; Kang, Young Ho and others

    2001-05-01

    This study is aimed at collecting useful data of thermodynamic properties of various metal fluorides. Many thermodynamic data for metal fluorides are needed for the effective development, but no report of data-base was published. Accordingly, the objective of this report is to rearrange systematically the existing thermodynamic data based on metal fluorides and is to use it as basic data for the development of pyrochemical process. The physicochemical properties of various metal fluorides and metals were collected from literature and such existing data base as HSC code, TAPP code, FACT code, JANAF table, NEA data-base, CRC handbook. As major contents of the thermodynamic data-base, the physicochemical properties such as formation energy, viscosity, density, vapor pressure, etc. were collected. Especially, some phase diagrams of eutectic molten fluorides are plotted and thermodynamic data of liquid metals are also compiled. In the future, the technical report is to be used as basic data for the development of the pyrochemical process which is being carried out as a long-term nuclear R and D project.

  13. SPRAY CASTING

    OpenAIRE

    SALAMCI, Elmas

    2010-01-01

    ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and compared...

  14. Graphene oxide-based flexible metal-insulator-metal capacitors

    Science.gov (United States)

    Bag, A.; Hota, M. K.; Mallik, S.; Maiti, C. K.

    2013-05-01

    This work explores the fabrication of graphene oxide (GO)-based metal-insulator-metal (MIM) capacitors on flexible polyethylene terephthalate (PET) substrates. Electrical properties are studied in detail. A high capacitance density of ˜4 fF µm-2 measured at 1 MHz and permittivity of ˜6 have been obtained. A low voltage coefficient of capacitance, VCC-α, and a low dielectric loss tangent indicate the potential of GO-based MIM capacitors for RF applications. The constant voltage stressing study has shown a high reliability against degradation up to a projected period of 10 years. Degradation in capacitance of the devices on flexible substrates has been studied by bending radius down to 1 cm even up to 6000 times of repeated bending.

  15. Fillability of Thin-Wall Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  16. Pressure distribution in centrifugal dental casting.

    Science.gov (United States)

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing. PMID:355283

  17. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang

    2009-01-01

    @@ Preface Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc.

  18. Tundish Cover Flux Thickness Measurement Method and Instrumentation Based on Computer Vision in Continuous Casting Tundish

    Directory of Open Access Journals (Sweden)

    Meng Lu

    2013-01-01

    Full Text Available Thickness of tundish cover flux (TCF plays an important role in continuous casting (CC steelmaking process. Traditional measurement method of TCF thickness is single/double wire methods, which have several problems such as personal security, easily affected by operators, and poor repeatability. To solve all these problems, in this paper, we specifically designed and built an instrumentation and presented a novel method to measure the TCF thickness. The instrumentation was composed of a measurement bar, a mechanical device, a high-definition industrial camera, a Siemens S7-200 programmable logic controller (PLC, and a computer. Our measurement method was based on the computer vision algorithms, including image denoising method, monocular range measurement method, scale invariant feature transform (SIFT, and image gray gradient detection method. Using the present instrumentation and method, images in the CC tundish can be collected by camera and transferred to computer to do imaging processing. Experiments showed that our instrumentation and method worked well at scene of steel plants, can accurately measure the thickness of TCF, and overcome the disadvantages of traditional measurement methods, or even replace the traditional ones.

  19. Effect of Substrate Movement Speed by Synchronous Rolling-casting Freeform Manufacturing for Metal on Microstructure and Mechanical Property of ZLl04 Aluminum Alloy Slurry

    Institute of Scientific and Technical Information of China (English)

    LUO Xiaoqiang; LI Zhengyang; CHEN Guangnan; XU Wanli; YAN Qingzhi

    2015-01-01

    Synchronous rolling-casting freeform manufacturing for Metal (SRCFMM) means that the refined liquid metal is continuously pressed out from the bottom of crucible. There is a horizontal movable plate beneath the outlet. The clearance between the outlet and the plate is about several hundred micrometers. SRCFMM, similar to additive manufacturing, implies layer by layer shaping and consolidation of feedstock to arbitrary conifgurations, normally using a computer controlled movable plate. The primary dendritic crystal is easily crushed by movement of substrate in the rolling-casting area. ZL104 was used as the test materials, determi-ning the control temperature by differential scanning thermal analysis (DSC), preparing a kind of samples by SR CFMM, then analyzing microstructures and mechanical property of the samples. Characteristics and distribution of the primary particles were assessed by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analysis software. Mechanical property of the samples was assessed by vickers hardness. The results show that the samples fabricated by SRCFMM have uniform structures and good performances with the velocity of the substrate controlled about 10 cm/s and temperature at about 580℃.

  20. Study of the nature of non-metallic inclusions in samples of aluminum and silicon killed low carbon steels, collected in the refining treatment and continuous casting stages

    Directory of Open Access Journals (Sweden)

    José Carlos Santos Pires

    2004-12-01

    Full Text Available The amount, distribution, size and chemical composition of non-metallic inclusions have a direct influence on steel properties. By controlling size and chemical composition of these inclusions, it is possible to get a product with good quality. The identification of the nature and the control of inclusion formation are very important for steel cleanness. The behavior of these inclusions is predictable, in some extent, by the determination of the chemical composition of non-metallic phases that form such inclusions. With the objective of studying the chemical composition, the size and the distribution of such inclusions, samples of aluminum and silicon killed low carbon steels were collected in a national steel industry in the secondary refining and continuous casting stages. These samples were analyzed in the scanning electron microscope (SEM coupled to an energy dispersive analysis system (EDS. From the results, it was possible to evaluate the nature of inclusions and to analyze the effectiveness of the refining process in the reduction of the number and area fraction of the inclusions. It was also possible to verify that the inclusions that remained after treatment, are less damage both to the steel properties as to the continuous casting process (clogging of the submerged valve.

  1. Hot isostatic pressing process to rejuvenate serviced cast nickel base superalloy IN738 turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Wangyao, P. [Chulalongkorn Univ., Bangkok (TH). Metallurgy and Materials Science Research Institute (MMRI); Zrnik, J. [Technical Univ. of Kosice (Czech Republic). Dept. of Materials Science; Polsilapa, S. [Kasetsart Univ., Bangkok (Thailand). Dept. of Materials Engineering, Engineering Faculty; Nisaratanaporn, E. [Chulalongkorn Univ., Bangkok (Thailand). Dept. of Metallurgy Engineering, Engineering Faculty; Homkrajai, W. [Electricity Generating Authority of Thailand (EGAT), Nonthaburi (Thailand)

    2006-07-01

    Many of land base gas turbines for power plants are already long-time operating and lots of efforts were brought to evaluate the remnant life of turbine components. The aims is to assess the actual conditions of the material used for critical components are sustainable with respect to remaining life judgement. The present work provides information on land-base gas turbine first-stage turbine blade structure degradation due to long-term thermomechanical and environmental exposure. The virgin blade was of cast and heat treated nickel base superalloy IN 738 and prior examination it was exposed more than 70 000 hours at turbine inlet temperature, operating by Electricity Generating Authority of Thailand (EGAT) company. The pieces, differently localized along the blade, were cut off for microstructural analyses, which were performed using light and scanning electron microscopy. After long-term service the gamma prime coarsening, re-precipitation of finer gamma prime precipitates and grain boundary carbide precipitates dissolving were observed. The most degraded microstructure was found at top part of trailing edge and at the middle leading edge of blade where small cracks, pores and nests of voids were observed. In order to find proper condition to recover the microstructure the attempt of rejuvenation involving hot isostatic pressing (HIP) followed by standard heat treatment of IN 738 alloy was employed to pieces of the blade. The series of HIP treatments at two different temperatures and at different holds have been conducted. This process appeared to be successful in healing of micro voids and pores in interior of blade, but no restoration of surface defects was observed. Increasing the HIP temperature and extending the HIP time higher efficiency for micro voids and porosity closing were observed. (orig.)

  2. Base Metal Co-Fired Multilayer Piezoelectrics

    Directory of Open Access Journals (Sweden)

    Lisheng Gao

    2016-03-01

    Full Text Available Piezoelectrics have been widely used in different kinds of applications, from the automobile industry to consumer electronics. The novel multilayer piezoelectrics, which are inspired by multilayer ceramic capacitors, not only minimize the size of the functional parts, but also maximize energy efficiency. Development of multilayer piezoelectric devices is at a significant crossroads on the way to achieving low costs, high efficiency, and excellent reliability. Concerning the costs of manufacturing multilayer piezoelectrics, the trend is to replace the costly noble metal internal electrodes with base metal materials. This paper discusses the materials development of metal co-firing and the progress of integrating current base metal chemistries. There are some significant considerations in metal co-firing multilayer piezoelectrics: retaining stoichiometry with volatile Pb and alkaline elements in ceramics, the selection of appropriate sintering agents to lower the sintering temperature with minimum impact on piezoelectric performance, and designing effective binder formulation for low pO2 burnout to prevent oxidation of Ni and Cu base metal.

  3. Microstructural characterization of Mg-based bulk metallic glass and nanocomposite

    International Nuclear Information System (INIS)

    New magnesium-based bulk metallic glasses Mg60Cu30Y10 have been prepared by pressure casting. Glassy alloys were successfully annealed to become nanocomposite containing 200 nm crystallites in an amorphous matrix. The microstructure of bulk glassy alloy and nanocomposite obtained during heat treatment was examined by X-ray diffraction and scanning and high-resolution electron microscopy. Metallic glass has been also studied to explain the structural characteristics by the reverse Monte Carlo (RMC) modeling based on the diffraction data. The HRTEM images allow to indicate some medium-range order (MRO) regions about 2–3 nm in size and formation of local atomic clusters. The RMC modeling results confirmed some kinds of short range order (SRO) structures. It was found that the structure of bulk metallic glass formed by the pressure casting is homogeneous. The composite material contained very small particles in the amorphous matrix. Homogeneous glassy alloy had better corrosion resistance than a composite containing nanocrystalline particles in a glassy matrix. - Highlights: • RMC modeling demonstrates some kinds of SRO structures in Mg-based BMGs. • HRTEM indicated MRO regions about 2–3 nm and SRO regions about 0.5 nm in size. • Mg-based glassy alloys were successfully annealed to become nanocomposite material. • Crystalline particles have spherical morphology with an average diameter of 200 nm. • Glassy alloy had higher corrosion resistance than a nanocomposite sample

  4. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    International Nuclear Information System (INIS)

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  5. The structural relaxation effect on the nanomechanical properties of a Ti-based bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Yongjiang, E-mail: yjhuang@hit.edu.cn [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Harbin Institute of Technology, Ministry of Education, Harbin 150001 (China); Zhou, Binjun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Chiu, YuLung, E-mail: y.chiu@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Fan, Hongbo [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Dongjun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Harbin Institute of Technology, Ministry of Education, Harbin 150001 (China); Sun, Jianfei; Shen, Jun [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2014-09-01

    Highlights: • The effect of structural relaxation on the nano-mechanical behaviors of BMGs is studied. • The indent load at first pop-in event, the hardness and Young’s modulus are enhanced after annealing. • The differences in nanomechanical properties can be attributed to their different atomic structure. - Abstract: Indentation experiments were performed on the as-cast and the annealed Ti-based bulk metallic glass samples to investigate the effect of structural relaxation on the nanomechanical behaviors of the material. The onset of pop-in event, Young’s modulus, and hardness were found to be sensitive to the structural relaxation of the testing material. The difference in nanomechanical properties between the as-cast and annealed BMG samples is interpreted in terms of free volume theory.

  6. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  7. Evaluation of the marginal fit of metal copings fabricated on three different marginal designs using conventional and accelerated casting techniques: An in vitro study

    Directory of Open Access Journals (Sweden)

    Sharad Vaidya

    2014-01-01

    Conclusion: Among the three marginal designs studied, shoulder with bevel showed the best marginal fit with conventional as well as accelerated casting techniques. Accelerated casting technique could be a vital alternative to the time-consuming conventional casting technique. The marginal fit between the two casting techniques showed no statistical difference.

  8. Measurement of concrete E-modulus evolution since casting: A novel method based on ambient vibration

    International Nuclear Information System (INIS)

    The use of ambient vibration tests to characterize the evolution of E-modulus of concrete right after casting is investigated in this paper. A new methodology is proposed, which starts by casting a concrete cylindrical beam inside a hollow acrylic formwork. This beam is then placed horizontally, simply supported at both extremities, and vertical accelerations resulting from ambient vibration are measured at mid-span. Processing these mid-span acceleration time series using power spectral density functions allows a continuous identification of the first flexural frequency of vibration of the composite beam, which in turn is correlated with the evolutive E-modulus of concrete since casting. Together with experiments conducted with the proposed methodology, a complementary validation campaign for concrete E-modulus determination was undertaken by static loading tests performed on the composite beam, as well as by standard compressive tests of concrete cylinders of the same batch loaded at different ages.

  9. Base metals in the new economic environment

    International Nuclear Information System (INIS)

    The focus of this paper was on the demand side of the base metals industry. It is expected that in the next decade more than 50 per cent of global demand growth will come from China and other countries of the former Eastern block. Following the large decline in base metals demand in 2001, it is expected that a large growth in metals supply will be needed over the next decade and there is a real possibility that the mining industry will struggle to meet demand growth. While industry performance is usually driven by economic growth and its impact on metals demand, analysts realize that every cycle is different and it can be easily affected by unpredicted, economic and geopolitical events. The author suggests that the while next few years will be a period of slower growth in the traditional consuming countries, this will be offset by the significant rise in the importance of China and the possible resurgence in demand growth in the Former Soviet Union and Eastern Europe. The paper presented a brief historical overview of the different growth phases for metals over the past 50 years. Strong metal demand in the 1990s was driven by the telecommunications and computer revolutions. Stainless steel/nickel, zinc/galvanized applications and aluminium were used to save on maintenance costs and to improve energy efficiency. The paper also discussed the shifting pattern of copper and aluminium demand by decade. 2 tabs., 7 figs

  10. Rheological Behaviour of HTPB-based Composite Propellant: Effect ofTemperature and Pot Life on Casting Rate

    Directory of Open Access Journals (Sweden)

    A.K. Mahanta

    2007-07-01

    Full Text Available To study the rheological properties and the flow behaviour of HTPB based compositepropellant, a typical mix was carried out with 86 per cent solid loading and toluene diisocynate(TDI as curator. Viscosity of the propellant slurry was measured at different shear rates overa range of temperature from 40 ºC to 60 ºC at various time intervals up to five hours from endof mix. The data are analysed using power law fluid equation to determine the viscosity index(K and pseudoplasticity index (m. From these, optimum casting temperature and useful pot lifewas evaluated. Casting rates at different temperatures were determined by Haegen-Poisseuilleequation modified for non-Newtonian fluid flow, using K and m.

  11. Treatment of tracheopharyngeal and tracheo-oesophageal fistulas following laryngectomy and fistula classification based on individual silicone casts.

    Science.gov (United States)

    Herzog, Michael; Lorenz, Kai J; Glien, Alexander; Greiner, Ingo; Plontke, Stefan; Plößl, Sebastian

    2015-10-01

    Persistent tracheopharyngeal (TPF) and tracheo-oesophageal (TEF) fistulas after laryngectomy create a therapeutic challenge. The current classification of TPFs and TEFs is based on clinical experience without detailed anatomical information. In this study, casts of TPFs/TEFs were obtained from 16 patients; these were the first steps in manufacturing customised prostheses. Fistulas were classified according to the shape and dimension of the tracheopharyngeal and tracheo-oesophageal silicone casts and prostheses as well as on epithetic requirements. Four different types of fistulas were classified: Type A, a fistula with a straight axis between the neopharynx and oesophagus; Type B, a fistula with a stenosis of the neopharynx but a straight axis; Type C, the axis between the neopharynx and oesophagus is flexed anteriorly; and Type D, neighbouring structures are absent creating a large defect. This classification system might improve the manufacturing processes of customised prostheses in individual cases with challenging tracheopharyngeal and tracheo-oesophageal fistulas. PMID:25178413

  12. 21 CFR 872.3710 - Base metal alloy.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  13. Improved quantitative visualization of hypervelocity flow through wavefront estimation based on shadow casting of sinusoidal gratings.

    Science.gov (United States)

    Medhi, Biswajit; Hegde, Gopalakrishna M; Gorthi, Sai Siva; Reddy, Kalidevapura Jagannath; Roy, Debasish; Vasu, Ram Mohan

    2016-08-01

    A simple noninterferometric optical probe is developed to estimate wavefront distortion suffered by a plane wave in its passage through density variations in a hypersonic flow obstructed by a test model in a typical shock tunnel. The probe has a plane light wave trans-illuminating the flow and casting a shadow of a continuous-tone sinusoidal grating. Through a geometrical optics, eikonal approximation to the distorted wavefront, a bilinear approximation to it is related to the location-dependent shift (distortion) suffered by the grating, which can be read out space-continuously from the projected grating image. The processing of the grating shadow is done through an efficient Fourier fringe analysis scheme, either with a windowed or global Fourier transform (WFT and FT). For comparison, wavefront slopes are also estimated from shadows of random-dot patterns, processed through cross correlation. The measured slopes are suitably unwrapped by using a discrete cosine transform (DCT)-based phase unwrapping procedure, and also through iterative procedures. The unwrapped phase information is used in an iterative scheme, for a full quantitative recovery of density distribution in the shock around the model, through refraction tomographic inversion. Hypersonic flow field parameters around a missile-shaped body at a free-stream Mach number of ∼8 measured using this technique are compared with the numerically estimated values. It is shown that, while processing a wavefront with small space-bandwidth product (SBP) the FT inversion gave accurate results with computational efficiency; computation-intensive WFT was needed for similar results when dealing with larger SBP wavefronts. PMID:27505389

  14. Comparative evaluation of tensile bond strength of denture base resins to surface pretreated cobalt chromium base metal alloys--an in vitro study.

    OpenAIRE

    Aazad A; Shetty P; Bhat S; Joseph M

    2001-01-01

    This study was undertaken to evaluate the tensile bond strength of acrylic resins to surface pretreated Cobalt-chromium base metal alloy. A total of 60 tensile bar specimens were prepared. One half of the bar was cast in cobalt-chromium alloy and the other half made of denture base resins attached to the alloy following surface pretreatment. Two denture base resins and five surface pre-treatments were used which included sandblasting, acid etching, use of metal adhesive primers and the combin...

  15. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fasoyinu, Yemi [CanmetMATERIALS; Griffin, John A. [University of Alabama - Birmingham

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  16. Analysis of crystallization process of selected Fe-based bulk metallic glasses

    Directory of Open Access Journals (Sweden)

    P. Sakiewicz

    2012-12-01

    Full Text Available Purpose: The paper mainly aims to present the influence of annealing temperature on structural changes and magnetic properties of selected Fe-based bulk metallic glasses with chemical composition of Fe43Co14Ni14B20Si5Nb4 (at.%.Design/methodology/approach: The investigated samples were cast in form of the rods with diameter of 1.5 mm by the pressure die casting method. The structure changes in function of annealing temperature were examined by X-ray diffraction (XRD and transmission electron microscopy (TEM methods. The crystallization behaviour of the studied alloy was also examined by differential scanning calorimetry (DSC. Magnetic measurements of annealed samples included the initial magnetic permeability and the magnetic permeability relaxation measurements.Findings: The annealing process at temperature range from 373 to 773 K caused a structural relaxation of tested material, which caused the atomic rearrangements and changes of physical properties in relation to as-cast state. The annealing at higher temperatures (823-923 K obviously caused a formation of α-Fe and iron borides crystalline phases. The increasing of annealing temperature significantly improved soft magnetic properties of examined alloy by increase the initial magnetic permeability and decrease the magnetic permeability relaxation.Practical implications: The investigation of the crystallization process of Fe-based metallic glasses is important for understanding the mechanisms of forming controlled microstructures of these materials with specific physical properties.Originality/value: A proper understanding of crystallization process of Fe-based bulk metallic glasses is still novel scientific problem.

  17. Evaluation of the Inertness of Investment Casting Molds Using Both Sessile Drop and Centrifugal Casting Methods

    Science.gov (United States)

    Cheng, Xu; Yuan, Chen; Green, Nick; Withey, Paul

    2013-02-01

    The investment casting process is an economic production method for engineering components in TiAl-based alloys and offers the benefits of a near net-shaped component with a good surface finish. An investigation was undertaken to develop three new face coat systems based on yttria, but with better sintering properties. These face coat systems were mainly based on an yttria-alumina-zirconia system (Y2O3-0.5 wt pct Al2O3-0.5 wt pct ZrO2), an yttria-fluoride system (Y2O3-0.15 wt pct YF3), and an yttria-boride system (Y2O3-0.15 wt pct B2O3). After sintering, the chemical inertness of the face coat was first tested and analyzed using a sessile drop test through the metal wetting behavioral change for each face coat surface. Then, the interactions between the shell and metal were studied by centrifugal investment casting TiAl bars. Although the sintering aids in yttria can decrease the chemical inertness of the face coat, the thickness of the interaction layer in the casting was less than 10 μm; therefore, these face coats still can be possible face coat materials for investment casting TiAl alloys.

  18. Fabrication of x-ray absorption gratings via micro-casting for grating-based phase contrast imaging

    International Nuclear Information System (INIS)

    Grating-based x-ray differential phase contrast (DPC) imaging has shown huge potential. For broad applications, it is essential that the key components are low-cost, especially the absorption gratings. We therefore proposed and developed a micro-casting process for fabricating x-ray absorption gratings with bismuth. This process is feasible for mass production at low cost, with a large format, and a high aspect ratio. To develop this kind of absorption grating, an array with deep trenches was fabricated by photo-assisted electrochemical etching in a silicon wafer. The trenches were then filled with bubble-free, molten bismuth via capillary action and surface tension. Bismuth was attractive as a filling material because of its great mass absorption coefficient, low cost and broad environmental compatibility. Furthermore, our micro-casting process provided bismuth absorption gratings with a clean surface and no need for post treatment. To test their performance in x-ray DPC imaging, two bismuth absorption gratings, one as a periodic source and another as the analyzer, were used with periods of 42 and 3 µm and depths of 110 and 150 µm, respectively. The acquired phase-contrast images demonstrated that the micro-casting process produces qualified gratings for x-ray DPC imaging. (paper)

  19. New nickel-based bulk metallic glasses with extremely high nickel content

    International Nuclear Information System (INIS)

    The effect of boron addition on glass formation in the Ni70Pd10P20 alloy was investigated. The composition containing 4 at% boron showed an improved glass-forming ability. A glassy Ni70Pd10P16B4 alloy rod with a diameter of 2.5 mm was prepared by a copper mold casting technique. This is the first time that a Ni-based bulk metallic glass with such an extremely high Ni content of 70 at% has been produced. The obtained glassy Ni70Pd10P16B4 alloy exhibited rather good mechanical properties and corrosion resistance.

  20. Urinary casts

    Science.gov (United States)

    ... necrosis , viral disease (such as CMV nephritis ), and kidney transplant rejection . Waxy casts can be found in people with advanced kidney disease and chronic kidney failure . White blood cell ( ...

  1. Hair casts

    Directory of Open Access Journals (Sweden)

    Sweta S Parmar

    2014-01-01

    Full Text Available Hair casts or pseudonits are circumferential concretions,which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  2. Automotive cooling systems based on metal hydrides

    OpenAIRE

    Linder, Marc

    2010-01-01

    The present work focuses on metal hydride sorption systems as an alternative technology for automotive air-conditioning systems. Although this technology offers the possibility to increase the energy efficiency of a car (by utilising waste heat) and consequently reduces the CO2 emissions, its weight specific cooling power has so far been the main obstacle for an automotive application. Based on investigations of various metal hydrides, two alloys (LmNi4.91Sn0.15 and Ti0.99Zr0.01V0.43Fe0.09Cr0...

  3. The effect of casting and masticatory simulation on strain and misfit of implant-supported metal frameworks.

    Science.gov (United States)

    Bhering, Cláudia Lopes Brilhante; Marques, Isabella da Silva Vieira; Takahashi, Jessica Mie Ferreira Koyama; Barão, Valentim Adelino Ricardo; Consani, Rafael Leonardo Xediek; Mesquita, Marcelo Ferraz

    2016-05-01

    The influence of casting and masticatory simulation on marginal misfit and strain in multiple implant-supported prostheses was evaluated. Three-unit screw retained fixed dental prosthesis (FDP) and screw retained full-arch fixed dental prosthesis (FAFDP) frameworks were made using calcinable or overcasted cylinders on conical dental implant abutment. Four groups were obtained according to the cylinder and prosthesis type (n=10). Frameworks were casted in CoCr alloy and subjected to strain gauge analyses and marginal misfit measurements before and after 10(6) mechanical cycles (2 Hz/280 N). Results were submitted to ANOVA, Tukey's HSD and Pearson correlation test (α=0.05). No difference was found on misfit among all groups and times (p>0.05). Overcasted frameworks showed higher strain than the calcinable ones (FDP - Initial p=0.0047; Final p=0.0004; FAFDP - Initial p=0.0476; Final p=0.0115). The masticatory simulation did not influence strain (p>0.05). No correlation was observed between strain and misfit (r=0.24; p>0.05). In conclusion, the marginal misfit value in the overcasted full-arch frameworks was higher than clinical acceptable data. It proved that overcasted method is not an ideal method for full-arch prosthesis. Overcasted frameworks generate higher strain upon the system. The masticatory simulation had no influence on misfit and strain of multiple prostheses. PMID:26952480

  4. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  5. Transient Turbulent Flow in a Liquid-Metal Model of Continuous Casting, Including Comparison of Six Different Methods

    Science.gov (United States)

    Chaudhary, R.; Ji, C.; Thomas, B. G.; Vanka, S. P.

    2011-10-01

    Computational modeling is an important tool to understand and stabilize transient turbulent fluid flow in the continuous casting of steel to minimize defects. The current work combines the predictions of two steady Reynolds-averaged Navier-Stokes (RANS) models, a "filtered" unsteady RANS model, and two large eddy simulation (LES) models with ultrasonic Doppler velocimetry (UDV) measurements in a small-scale liquid GaInSn model of the continuous casting mold region fed by a bifurcated well-bottom nozzle with horizontal ports. Both mean and transient features of the turbulent flow are investigated. LES outperformed all models while matching the measurements, except in locations where measurement problems are suspected. The LES model also captured high-frequency fluctuations, which the measurements could not detect. Steady RANS models were the least accurate methods. Turbulent velocity variation frequencies and energies decreased with distance from the nozzle port regions. Proper orthogonal decomposition analysis, instantaneous velocity patterns, and Reynolds stresses reveal that velocity fluctuations and flow structures associated with the alternating-direction swirl in the nozzle bottom lead to a wobbling jet exiting the ports into the mold. These turbulent flow structures are responsible for patterns observed in both the time average flow and the statistics of their fluctuations.

  6. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol–gel...... coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling in...

  7. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  8. Making Artificial Heart Components – Selected Aspects Of Casting Technology

    Directory of Open Access Journals (Sweden)

    Sobczak J.J.

    2015-09-01

    Full Text Available This study shown possibilities of Rapid Prototyping techniques (RP and metal casting simulation software (MCSS, including non inertial reference systems. RP and MCSS have been used in order to design and produce essential elements for artificial heart. Additionally it has been shown possibilities of Fused Deposition Modeling (FDM technique and DodJet technology using prototyped elements of rotodynamic pump. MAGMASOFT® software allowed to verify the cast kit heart valves model. Optical scanner Atos III enabled size verification of experimental elements supplied by rapid prototyping together with metal casting elements. Due to the selection of ceramic materials and assessment of molten metal – ceramic reactivity at high temperatures together with pattern materials selection model it was possible to design, manufacture a ceramic mould for titanium based alloys. The casting structure modification has been carried out by means of high isostatic pressure technique (HIP. The quality assessment of the casting materials has been performed using X-ray fluorescence (XRF, ARL 4460 Optical Emission Spectrometer, metallographic techniques and X-ray computed tomography.

  9. Aluminum-zinc alloy squeeze casting technological parameters optimization based on PSO and ANN

    Directory of Open Access Journals (Sweden)

    SHU Fu-hua

    2007-08-01

    Full Text Available This paper presents a kind of ZA27 squeeze casting process parameter optimization method using artificial neural network (ANN combined with the particle swarm optimizer (PSO. Regarding the test data as samples and using neural network create ZA27 squeeze casting process parameters and mechanical properties of nonlinear mapping model. Using PSO optimize the model and obtain the optimum value of the process parameters. Make full use of the non-neural network mapping capabilities and PSO global optimization capability. The network uses the radial direction primary function neural network, using the clustering and gradient method to make use of network learning, in order to enhance the generalization ability of the network. PSO takes dynamic changing inertia weights to accelerate the convergence speed and avoid a local minimum.

  10. Aluminum-zinc alloy squeeze casting technological parameters optimization based on PSO and ANN

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper presents a kind of ZA27 squeeze casting process parameter optimization method using artificial neural network (ANN) combined with the particle swarm optimizer (PSO). Regarding the test data as samples and using neural network create ZA27 squeeze casting process parameters and mechanical properties of nonlinear mapping model. Using PSO optimize the model and obtain the optimum value of the process parameters. Make full use of the non-neural network mapping capabilities and PSO global optimization capability. The network uses the radial direction primary function neural network, using the clustering and gradient method to make use of network learning, in order to enhance the generalization ability of the network. PSO takes dynamic changing inertia weights to accelerate the convergence speed and avoid a local minimum.

  11. Fatigue analysis-based numerical design of stamping tools made of cast iron

    OpenAIRE

    Ben Slima, Khalil; Penazzi, Luc; Mabru, Catherine; Ronde-Oustau, François

    2013-01-01

    International audience This work concerns stress and fatigue analysis of stamping tools made of cast iron with an essentially pearlitic matrix and containing foundry defects. Our approach consists at first, in coupling the stamping numerical processing simulations and structure analysis in order to improve the tool stiffness geometry for minimizing the stress state and optimizing their fatigue lifetime. The method consists in simulating the stamping process by considering the tool as a per...

  12. Cross-Linked Slurry Cast Composite Modified Double Base Propellants : Mechanical Properties

    Directory of Open Access Journals (Sweden)

    V. K. Bhat

    1987-01-01

    Full Text Available Cross-linking of NC by TDI in slurry cast CMDB propellant enhanced TS by about 100 per cent. Coated AP with resorcinol, phloroglucinol, hexanetriol or silicone oil etc. along with cross-linking of NC raised TS from 18 - 30 kg/cm2. Inclusion of phloroglucinol and silicone oil gave increased burning rates. The probable mechanism of action of cross-linking and improvement of mechanical properties by coating of AP has been discussed.

  13. Reproducibility of ZrO2-based freeze casting for biomaterials.

    Science.gov (United States)

    Naleway, Steven E; Fickas, Kate C; Maker, Yajur N; Meyers, Marc A; McKittrick, Joanna

    2016-04-01

    The processing technique of freeze casting has been intensely researched for its potential to create porous scaffold and infiltrated composite materials for biomedical implants and structural materials. However, in order for this technique to be employed medically or commercially, it must be able to reliably produce materials in great quantities with similar microstructures and properties. Here we investigate the reproducibility of the freeze casting process by independently fabricating three sets of eight ZrO2-epoxy composite scaffolds with the same processing conditions but varying solid loading (10, 15 and 20 vol.%). Statistical analyses (One-way ANOVA and Tukey's HSD tests) run upon measurements of the microstructural dimensions of these composite scaffold sets show that, while the majority of microstructures are similar, in all cases the composite scaffolds display statistically significant variability. In addition, composite scaffolds where mechanically compressed and statistically analyzed. Similar to the microstructures, almost all of their resultant properties displayed significant variability though most composite scaffolds were similar. These results suggest that additional research to improve control of the freeze casting technique is required before scaffolds and composite scaffolds can reliably be reproduced for commercial or medical applications. PMID:26838830

  14. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  15. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    Science.gov (United States)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium–indium binary alloy (EGaIn) and gallium–indium–tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  16. Improvement of Plasticity of Ti-Based Bulk Metallic Glasses by Addition of Nb

    International Nuclear Information System (INIS)

    Ti-based bulk metallic glasses (Ti4oZr25Cu9Ni8Be18)100-xNbx with x = 0 to 5at.% are prepared by copper-mold casting. The glass formation ability is almost unchanged by addition of Nb. The compression plasticity is, however, apparently changed, from 3% at x = 0 to 13% at x = 3, about 330% increases at the strain rate of 1 × 10−4s−1. The increment of the plasticity can be attributed to the segregation of Nb in the area of shear bands during the compression processing. An effective way to increase the plasticity of Ti-based bulk metallic glasses is thus proposed. (cross-disciplinary physics and related areas of science and technology)

  17. The Role of Niobium in the High Chromium Cast Iron Hardfacing Metal%Nb在高铬铸铁型堆焊金属中的作用

    Institute of Scientific and Technical Information of China (English)

    潘川; 吴智武; 王移山; 柳小坚; 何志勇

    2012-01-01

    在高铬铸铁型堆焊金属中,用7%的铌元素取代相同摩尔数的铬元素,制成含铌的明弧自保护药芯焊丝.运用彩色金相分析、扫描电镜及能谱分析、X射线物相分析、洛氏硬度测试等技术,研究了铌在高铬铸铁型堆焊金属中的作用,分析了线能量对高铬铸铁型堆焊金属组织和硬度的影响.结果表明:铌元素能够优先与碳结合,形成弥散分布的碳化铌结晶核心,阻止初生碳化物的生长,具有明显的细化晶粒作用.不论是否添加铌元素,同种堆焊金属线能量越小,碳化物尺寸越细小;裂纹数量越多,裂纹分布越均匀,且裂缝间隙越小.可以通过控制线能量来控制焊缝的裂纹分布,防止堆焊层脱落.改变线能量以及用7%的铌元素取代相同摩尔数的铬元素,其洛氏硬度值基本保持不变,均在60 HRC左右.%In this paper, self-shielded flux cored wire including niobium for open arc welding was prepared with 7% niobium element to replace the same number of moles of chromium element in the high chromium cast iron hardfacing metal. The role of niobium in the high chromium cast iron hardfacing metal was studied, the effect of heat input on microstructure and hardness of the high chromium cast iron hardfacing metal was analyzed, by means of color metallography, SEM, EDS, XRD and testing Rockwell hardness techniques. The results showed that niobium element can preferentially combined with carbon to form dispersion distribution of NbC crystal core, to prevent the growth of primary carbides, thus plays a significant role of grain refinement. The heat input in the same hardfacing metal is smaller, whether or not to add niobium element, the size of carbides is finer, the number of cracks is greater, its distribution is more homogeneous and its gap was smaller. The crack distribution can be controlled by adjusting heat input in order to prevernt hardfacing layer falling off. No matter changing heat input or

  18. Laser surface treatment of cast magnesium alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: The goal of this work was to investigate influence of laser treatment on structure and properties MCMgAl3Zn1, MCMgAl6Zn1, MCMgAl9Zn1 and MCMgAl12Zn1 cast magnesium alloys.Design/methodology/approach: Tests were made on the experimental MCMgAl3Zn1 MCMgAl6Zn1 MCMgAl9Zn1 and MCMgAl12Zn1 casting magnesium alloys. Laser treatment was made using the Rofin DL020 HPDL high power diode laser in the argon shield gas cover with the technique of the continuous powder supply to the remelted pool area.Findings: Investigations of the surface layers carried out confirm that laser treatment of the surface layer of the Mg-Al-Zn casting magnesium alloys is feasible using the HPDL high power diode laser ensuring better properties compared to alloys properties after the regular heat treatment after employing the relevant process parameters. Occurrences were found based on the metallographic examinations of the remelted zone (RZ and the heat affected zone (HAZ in alloyed surface layer of the investigated casting magnesium alloy.Research limitations/implications: This investigation presents different laser power and in this research was used two powders, namely tungsten-, and titanium carbide.Practical implications: Reinforcing the surface of cast magnesium alloys by adding TiC and WC particles is such a possible way to achieve the possibilities of the laser melt injection process, which is a potential technique to produce a Metal-Matrix Composite (MMC layer in the top layer of a metal workpiece.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten- and titanium carbide.

  19. High Temperature Deformation of Twin-Roll Cast Al-Mn-Based Alloys after Equal Channel Angular Pressing

    OpenAIRE

    Přemysl Málek; Michaela Šlapáková Poková; Miroslav Cieslar

    2015-01-01

    Twin roll cast Al-Mn- and Al-Mn-Zr-based alloys were subjected to four passes of equal channel angular pressing. The resulting grain size of 400 nm contributes to a significant strengthening at room temperature. This microstructure is not fully stable at elevated temperatures and recrystallization and vast grain growth occur at temperatures between 350 and 450 °C. The onset of these microstructure changes depends on chemical and phase composition. Better stability is observed in the Al-Mn-Zr-...

  20. Casting AISI 316 steel by gel cast

    International Nuclear Information System (INIS)

    The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160oC to 1300oC under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

  1. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    Science.gov (United States)

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  2. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    Science.gov (United States)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  3. Fabrication of Al-based composites reinforced with Al2O3-Tib2 ceramic composite particulates using vortex-casting method

    Directory of Open Access Journals (Sweden)

    Roshan M.R.

    2013-01-01

    Full Text Available Vortex casting is one of the simplest methods of producing metal matrix composites (MMCs. However, this simple method does have some drawbacks, which reduce the mechanical properties of the produced composites. In this study, we tried to modify the process of composite production before, during, and after the casting procedure. Low-cost Al2O3-TiB2 ceramic composite particles, which produced after combustion synthesis, were used as reinforcement. These powders, which are thermodynamically stable with molten aluminum below 900°C, were mixed with aluminum and magnesium powders before casting using ball milling and the mixed powders were injected into the molten metal (pure Al. This process was applied to enhance the wettability of ceramic particles with molten aluminum. After casting, warm equal channel angular pressing (ECAP and hot extrusion processes were applied to investigate their effects on the mechanical properties of the final composites. It was revealed that both warm ECAP and hot extrusion have a strong influence on increasing the mechanical properties mainly due to decreasing the amount of porosities.

  4. Effect of Some Parameters on the Cast Component Properties in Hot Chamber Die Casting

    Science.gov (United States)

    Singh, Rupinder; Singh, Harvir

    2016-04-01

    Hot chamber die casting process is designed to achieve high dimensional accuracy for small products by forcing molten metal under high pressure into reusable moulds, called dies. The present research work is aimed at study of some parameters (as a case study of spring adjuster) on cast component properties in hot chamber die casting process. Three controllable factors of the hot chamber die casting process (namely: pressure at second phase, metal pouring temperature and die opening time) were studied at three levels each by Taguchi's parametric approach and single-response optimization was conducted to identify the main factors controlling surface hardness, dimensional accuracy and weight of the casting. Castings were produced using aluminium alloy, at recommended parameters through hot chamber die casting process. Analysis shows that in hot chamber die casting process the percentage contribution of second phase pressure, die opening time, metal pouring temperature for surface hardness is 82.48, 9.24 and 6.78 % respectively. While in the case of weight of cast component the contribution of second phase pressure is 94.03 %, followed by metal pouring temperature and die opening time (4.58 and 0.35 % respectively). Further for dimensional accuracy contribution of die opening time is 76.97 %, metal pouring temperature is 20.05 % and second phase pressure is 1.56 %. Confirmation experiments were conducted at an optimal condition showed that the surface hardness, dimensional accuracy and weight of the castings were improved significantly.

  5. Chimerical categories: caste, race, and genetics.

    Science.gov (United States)

    Sabir, Sharjeel

    2003-12-01

    Is discrimination based on caste equivalent to racism? This paper explores the complex relationship between genetic, race and caste. It also discusses the debate over the exclusion of a discussion of caste-based discrimination at the 2001 World Conference against Racism, Racial Discrimination, Xenophobia and Related Intolerance held in Durban, South Africa. PMID:14768649

  6. Constant permeability of (Fe0.75B0.20Si0.05)96Nb4 bulk metallic glass prepared by B2O3 flux melting and Cu-mold casting

    International Nuclear Information System (INIS)

    The effect of B2O3 flux melting on the soft magnetic properties of (Fe0.75B0.20Si0.05)96Nb4 bulk metallic glass prepared by casting has been investigated. Ring-shaped bulk specimens that were prepared by B2O3 flux melting and Cu-mold casting (fluxed specimens) show a flat hysteresis curve, indicating a good linear relationship between the magnetic induction and the applied magnetic field. Although the permeability of the fluxed specimens is lower than that of the specimens prepared by conventional Cu-mold casting by one order of magnitude, their coercivities are almost same. These results show that it is possible to develop a new soft magnetic material that exhibits constant permeability with low core loss

  7. Computational chemistry and metal-based radiopharmaceuticals

    International Nuclear Information System (INIS)

    Computer-assisted techniques have found extensive use in the design of organic pharmaceuticals but have not been widely applied on metal complexes, particularly on radiopharmaceuticals. Some examples of computer generated structures of complexes of In, Ga and Tc with N, S, O and P donor ligands are referred. Besides parameters directly related with molecular geometries, molecular properties of the predicted structures, as ionic charges or dipole moments, are considered to be related with biodistribution studies. The structure of a series of oxo neutral Tc-biguanide complexes are predicted by molecular mechanics calculations, and their interactions with water molecules or peptide chains correlated with experimental data of partition coefficients and percentage of human protein binding. The results stress the interest of using molecular modelling to predict molecular properties of metal-based radiopharmaceuticals, which can be successfully correlated with results of in vitro studies. (author)

  8. New crosslinked cast films based on poly(vinyl alcohol: Preparation and physico-chemical properties

    Directory of Open Access Journals (Sweden)

    C. Birck

    2014-12-01

    Full Text Available In this paper, we propose a green route to prepare insoluble poly(vinyl alcohol (PVOH cast films with potential application as antimicrobial packaging. First PVOH films were cast from different aqueous solutions and analyzed by Differential Scanning Calorimetry (DSC and Dynamic Mechanical Analysis (DMA to determine their physical properties under two storage conditions. In order to obtain insoluble films, PVOH was then crosslinked by citric acid (CTR as confirmed by Nuclear Magnetic Resonance (NMR analyses. The crosslinking reaction parameters (curing time, crosslinker content were studied by comparing the characteristics of PVOH/CTR films, such as free COOH content and glass transition temperature (Tg value, as well as the impact of the crosslinking reaction on mechanical properties. It was found that for 40 and 10 wt% CTR contents, 120 and 40 min of crosslinking times were necessary to bind all CTR respectively. Brittle films were obtained for 40 wt% CTR whereas 10 wt% CTR content led to ductile films. Finally, films containing hydroxypropyl-β-cyclodextrin (HPβCD, chosen as a potential vector of antimicrobial agent, were prepared. The obtained results show that the incorporation of HPβCD in the PVOH matrix does not mainly influence the physical and mechanical properties of the films.

  9. Thermal and magnetic properties of selected Fe-based metallic glasses

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2008-03-01

    Full Text Available Purpose: The work presents a thermal stability characterization and soft magnetic properties analysis of selected Fe-based metallic glasses.Design/methodology/approach: The studies were performed on ribbons prepared by the planar flow casting technique, which is a method of continuous casting of the liquid alloy on a surface of turning copper based wheel. The methods of X-ray diffraction were used for the qualitative phase analysis. The thermal properties associated with crystallization temperature of the glassy alloys were measured using the differential thermal analysis. The magnetic properties were determined by the Maxwell-Wien bridge, fluxometer and VSM methods.Findings: The studied Fe72B20Si4B4 and Fe36Co36B19Si5Nb4 metallic glasses in as-cast state were fully amorphous. The Curie temperature (Tc for Fe72B20Si4B4 alloy has a value of 582 K and Fe36Co36B19Si5Nb4 has higher Tc, which has a value of 605 K. The obtained magnetic properties allow to classify the studied amorphous alloys in as-cast state as soft magnetic materials. The coercive field of tested alloys has a value about 8 A/m. The maximum magnetic permeability of Fe72B20Si4B4 alloy (!max = 21500 is much higher than Fe36Co36B19Si5Nb4 metallic glasses (!max = 3200. Similarly, saturation magnetization of Fe72B20Si4B4 alloy (Bs = 1.04 T is higher than Fe36Co36B19Si5Nb4 (Bs = 0.99 T amorphous alloy.Practical implications: The studied glassy alloys are suitable materials for many electrical application in different elements of magnetic circuits and for manufacturing of sensors and precise current transformers.Originality/value: The obtained results confirm the utility of applied investigation methods in the thermal and magnetic properties analysis of examined amorphous alloys.

  10. Skeleton castings dynamic load resistance

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2013-06-01

    Full Text Available Purpose: The article is to show selected results of research in a field of new type of cast spatial composite reinforcements. This article shows skeleton casting case as a particular approach to continuous, spatial composite reinforcement.Design/methodology/approach: The research is concerning properties of cast spatial microlattice structures called skeleton castings. In this paper results of impact test of skeleton casting with octahedron elementary cell were shown. The selection of internal topology of skeleton casting was based on numerical simulations of stress distribution.Findings: The possibility of manufacturing of geometrically complex skeleton castings without use of advanced techniques was confirmed.Research limitations/implications: With use of computer tomography, analysis of deformation mechanisms was carried out. Different levels of impact energies were usedPractical implications: Spatial skeleton casting with octahedron elementary cell confirmed their usefulness as impact energy absorbers.Originality/value: The overall aim of presented research was to determine the mechanisms of skeleton castings deformation processes. Thanks to CT data next step will be to create accurate numerical model for further simulation and design optimization.

  11. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    Science.gov (United States)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  12. High-zirconium-based bulk metallic glasses with large plasticity

    International Nuclear Information System (INIS)

    Zr-Al-Ni-Cu bulk metallic glasses (BMGs) with the content of Zr up to 72 at.% were prepared by copper mold casting. The compressive strain and fracture strength for Zr72Ni7.5Cu13Al7.5 BMG reach 9.5% and 1730 MPa, respectively. The large plasticity of the BMGs is considered to originate in the large amount of free volume induced by the increase in Zr, which results in the initiation, branching, and interaction of high frequency of shear hands during the compressive deformation.

  13. The CAST experiment

    International Nuclear Information System (INIS)

    CAST (CERN Axion Solar Telescope) is a helioscope looking for axions coming from the solar core to the Earth. The experiment, located at CERN, is based on the Primakoff effect and uses a magnetic field of 9 Tesla provided by a decommissioned LHC magnet. CAST is able to follow the Sun during sunrise and sunset and therefore three X-ray detectors are mounted on both ends of the magnet waiting for a photon from axion-to-photon conversion due to the Primakoff effect. During its first phase, which concluded in 2004, CAST has been looking for axions with masses up to 0.02 eV. CAST's second phase manages to re-establish the coherence needed to scan for axions with masses up to 1.16 eV by using a buffer gas. This technique enables the experiment to look into the theoretical regions for axions. During the years 2005 and 2006, the use of 4He in CAST has already provided coherence in order to look for axions with masses up to 0.4 eV

  14. Level measurement in electromagnetic continuous casting

    International Nuclear Information System (INIS)

    Level measurement method of molten metal have been investigated to apply in the electromagnetic continuous casting. The level measuring principle was based on the electromagnetic induction and search coil type of magnetic sensor was chosen as a level sensor, Before construct the level meter, the artificial cold charges was used to characterize the sensor output according to the level, the coil current, and the aging. Considering the results of basic experiments, we constructed a level measurement system and applied it to electromagnetic continuous casting at a billet caster of POSCO works. The developed level meter showed that the resolution of the level was within ±0.3 mm, the dynamic range of sensing was from the top of the mold to 300 mm below the top of the mold. It worked well with the existing control device in supplying the molten steel to the mold.

  15. Assessment of heavy metal content and DNA damage in Hypsiboas faber (anuran amphibian) in coal open-casting mine.

    Science.gov (United States)

    Zocche, Jairo José; Damiani, Adriani Paganini; Hainzenreder, Giana; Mendonça, Rodrigo Ávila; Peres, Poliana Bernardo; Santos, Carla Eliete Iochims Dos; Debastiani, Rafaela; Dias, Johnny Ferraz; Andrade, Vanessa Moraes de

    2013-07-01

    The aims of the study were to determine the heavy metal content in the tissues of Hypsiboas faber from a coal mining area and to compare the DNA damage in the blood cells of these animals with that of animals living in an unpolluted area. The heavy metal content was detected according to the technique of Particle-Induced X-ray Emission (PIXE) and the DNA damage was assessed by the Comet assay. Our results reveal that the specimens of H. faber collected from the coal mining area exhibited elements of order Fe>Cu>Al>Zn>Rb>Mn>Br, independently of the organ. The values of Comet assay parameters (DNA damage index and DNA damage frequency) were significantly higher in specimens collected from the coal mining area than in the reference animals. Our study concludes that the coal mining residues are genotoxic to amphibians and may have adverse effects on soil, water, vegetation and wild animals. PMID:23619523

  16. A Study of Slag/Metal Equilibrium and Inclusion Characteristics during Ladle Treatment and after Ingot Casting

    OpenAIRE

    Doostmohammadi, Hamid

    2009-01-01

    Today, there is a high demand on clean steel for high performance materialproperties. Thus, steel producers try to deliver a steel product with the highestquality and cleanliness to the market. The number of parameters that affect thesteel cleanliness may vary depending on the required material properties of thefinal product. However, the non-metallic inclusion characteristics represent one ofthe most important parameters. More specifically, the composition, size, numberand morphology affect ...

  17. Ultrasonic assessment of shape index and number of graphite precipitations in spheroidal cast iron manufactured in the foundry METAL-ODLEW Sp.J.

    OpenAIRE

    W. Orłowicz; M. Tupaj; M. Mróz; E. Guzik; J. Nykiel; A Zając; B. Piotrowski

    2009-01-01

    This study presents the results of testing the shape index, number of graphite precipitations, and longitudinal ultrasound wave velocity with wedge castings used for production of samples for the assessment of mechanical characteristics. To differentiate values of the parameters, the castings were made at the same time as the production castings. The data obtained were used to establish the relationship between the ultrasonic wave velocity cL, the shape index SS and the number of graphite pre...

  18. Development of a polymer based fiberoptic magnetostrictive metal detector system

    OpenAIRE

    Hua, Wei Shu; Hooks, Joshua Rosenberg; Wu, Wen Jong; Wang, Wei Chih

    2010-01-01

    This paper presents a new metal detector using a fiberoptic magnetostriction sensor. The metal sensor uses a fiber-optic Mach-Zehnder interferometer with a newly developed ferromagnetic polymer as the magnetostrictive sensing material. This polymeric magnetostrictive fiberoptic metal sensor is simple to fabricate, small in size, and resistant to RF interference (which is common in typical electromagnetic type metal detectors). Metal detection is based on disruption of the ma...

  19. Chemical Sensors Based on Metal Oxide Nanostructures

    Science.gov (United States)

    Hunter, Gary W.; Xu, Jennifer C.; Evans, Laura J.; VanderWal, Randy L.; Berger, Gordon M.; Kulis, Mike J.; Liu, Chung-Chiun

    2006-01-01

    This paper is an overview of sensor development based on metal oxide nanostructures. While nanostructures such as nanorods show significan t potential as enabling materials for chemical sensors, a number of s ignificant technical challenges remain. The major issues addressed in this work revolve around the ability to make workable sensors. This paper discusses efforts to address three technical barriers related t o the application of nanostructures into sensor systems: 1) Improving contact of the nanostructured materials with electrodes in a microse nsor structure; 2) Controling nanostructure crystallinity to allow co ntrol of the detection mechanism; and 3) Widening the range of gases that can be detected by using different nanostructured materials. It is concluded that while this work demonstrates useful tools for furt her development, these are just the beginning steps towards realizati on of repeatable, controlled sensor systems using oxide based nanostr uctures.

  20. Influence of neodymium addition on microstructure, tensile properties and fracture behavior of cast AI-Mg2Si metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    WU Xiaofeng; ZHANG Guang'an; WU Fufa; WANG Zhe

    2013-01-01

    The influence of Nd on the microstructures,tensile properties and fracture behavior of cast Al-18 wt.%MgaSi in situ metal matrix composite was investigated.Experimental results showed that,after introducing a proper amount of Nd,both primary and eutectic Mg2Si in the Al-18 wt.%Mg2Si composite were well modified.The morphology of primary Mg2Si was changed from irregular or dendritic to polyhedral shape,and its average particle size was significantly decreased from 47.5 to 13.0 μm.Moreover,the morphology of the eutectic Mg2Si phase was altered from flake-like to a thin laminar,short fibrous or dot-like structure.Tensile tests revealed that Nd addition improved the tensile strength and ductility of the material.Compared with those of unmodified composite,the ultimate tensile strength and percentage elongation with 0.5% Nd were increased by 32.4% and 200%,respectively.At the same time,Nd addition changed the fracture behavior from brittle to ductile.

  1. Lead casting process of shielding container for transporting nuclear assembly

    International Nuclear Information System (INIS)

    The main radiation shielding of transporting container for the reactor coolant pump hydraulic assembly is a lead casting Layer. The authors investigate in detail the lead casting process. In order to assure casting quality, the different technical design for different parts is adopted. The shielding case is completed on its first cast by bottom casting, sequential solidify etc. But the lead layer of chassis base is cast at first, then pressed, followed by machining to the right size. Casting system assure the realization of technical design. Two parts cast finally prove that the performance is in accord with requirement through NDT

  2. Automatic inspection of surface defects in die castings after machining

    Directory of Open Access Journals (Sweden)

    S. J. Świłło

    2011-07-01

    Full Text Available A new camera based machine vision system for the automatic inspection of surface defects in aluminum die casting was developed by the authors. The problem of surface defects in aluminum die casting is widespread throughout the foundry industry and their detection is of paramount importance in maintaining product quality. The casting surfaces are the most highly loaded regions of materials and components. Mechanical and thermal loads as well as corrosion or irradiation attacks are directed primarily at the surface of the castings. Depending on part design and processing techniques, castings may develop surface discontinuities such as cracks or tears, inclusions due to chemical reactions or foreign material in the molten metal, and pores that greatly influence the material ability to withstand these loads. Surface defects may act as a stress concentrator initiating a fracture point. If a pressure is applied in this area, the casting can fracture. The human visual system is well adapted to perform in areas of variety and change; the visual inspection processes, on the other hand, require observing the same type of image repeatedly to detect anomalies. Slow, expensive, erratic inspection usually is the result. Computer based visual inspection provides a viable alternative to human inspectors. Developed by authors machine vision system uses an image processing algorithm based on modified Laplacian of Gaussian edge detection method to detect defects with different sizes and shapes. The defect inspection algorithm consists of three parameters. One is a parameter of defects sensitivity, the second parameter is a threshold level and the third parameter is to identify the detected defects size and shape. The machine vision system has been successfully tested for the different types of defects on the surface of castings.

  3. Efficient waveguide coupler based on metal materials

    Science.gov (United States)

    Wu, Wenjun; Yang, Junbo; Chang, Shengli; Zhang, Jingjing; Lu, Huanyu

    2015-10-01

    Because of the diffraction limit of light, the scale of optical element stays in the order of wavelength, which makes the interface optics and nano-electronic components cannot be directly matched, thus the development of photonics technology encounters a bottleneck. In order to solve the problem that coupling of light into the subwavelength waveguide, this paper proposes a model of coupler based on metal materials. By using Surface Plasmon Polaritons (SPPs) wave, incident light can be efficiently coupled into waveguide of diameter less than 100 nm. This paper mainly aims at near infrared wave band, and tests a variety of the combination of metal materials, and by changing the structural parameters to get the maximum coupling efficiency. This structure splits the plane incident light with wavelength of 864 nm, the width of 600 nm into two uniform beams, and separately coupled into the waveguide layer whose width is only about 80 nm, and the highest coupling efficiency can reach above 95%. Using SPPs structure will be an effective method to break through the diffraction limit and implement photonics device high-performance miniaturization. We can further compress the light into small scale fiber or waveguide by using the metal coupler, and to save the space to hold more fiber or waveguide layer, so that we can greatly improve the capacity of optical communication. In addition, high-performance miniaturization of the optical transmission medium can improve the integration of optical devices, also provide a feasible solution for the photon computer research and development in the future.

  4. A MATHEMATICAL HEAT TRANSFER MODEL IN STATIC AND CONTINUOUS CASTING

    Institute of Scientific and Technical Information of China (English)

    R. Ghasemzadeh

    2004-01-01

    The application of a heat flow model to describe the thermal characteristics of freezing alloys with narrow mushy zones from a refrigerated mould wall was outlined. The extension of the model was to treat the continuous casting of metals with low thermal conductivity,such as steels, which will be outlined. The model was based on the mathematical expedient for replacing thermal resistance of the metal/mould interface by virtual adjuncts of metal/mould material. It provided a good description of the pool profile and the technique exhibits advantages in terms of both computation and versatility of application.

  5. Effects of silicon on the oxidation, hot-corrosion, and mechanical behavior of two cast nickel-base superalloys

    Science.gov (United States)

    Miner, R. V., Jr.

    1977-01-01

    Cast specimens of nickel-base superalloys 713C and Mar-M200 with nominal additions of 0, 0.5, and 1 wt% Si were evaluated for oxidation and corrosion resistance, tensile and stress-rupture properties, microstructure, and phase relations. Results are compared with those of an earlier study of the effects of Si in B-1900. Si had similar effects on all three superalloys. It improves oxidation resistance but the improvement in 713C and Mar-M200 was considerably less than in B-1900. Hot-corrosion resistance is also improved somewhat. Si is, however, detrimental to mechanical properties, in particular, rupture strength and tensile ductility. Si has two obvious microstructural effects. It increases the amount of gamma-prime precipitated in eutectic nodules and promotes a Mo(Ni,Si)2 Laves phase in the alloys containing Mo. These microstructural effects do not appear responsible for the degradation of mechanical properties, however.

  6. Investigation of Mechanical Properties of Aluminium Based Metal Matrix Composites Reinforced With Sic & Al2O3

    Directory of Open Access Journals (Sweden)

    Kamaal Haider

    2015-09-01

    Full Text Available Present study is focused on the fabrication of aluminium 6061 based metal matrix composites, Reinforced with silicon carbide and Al2O3 by stir casting technique. The percentage of one reinforcement particulate is kept constant and varying other and vice versa, namely typeI and typeII composites. The various mechanical tests like tensile strength test, hardness test, wear test and Impact strength performed on the samples obtained by stir casting technique for comparison purpose. The result indicated that the developed method is quite successful and there is an increase in the value of tensile strength, hardness value and Impact strength of newly developed composite having (SiC + Al2O3 particulates in comparison to the Aluminium.

  7. Infiltração marginal de agentes cimentantes em coroas metálicas fundidas Marginal microleakage of cast metal crowns luting agents

    Directory of Open Access Journals (Sweden)

    Tomie Nakakuki de CAMPOS

    1999-12-01

    Full Text Available Um dos principais objetivos do cimento, que fixa a restauração protética ao dente, é o selamento da fenda existente entre os mesmos. Para avaliar a infiltração marginal, foram feitos preparos cavitários padronizados, em 20 dentes naturais extraídos. As coroas totais foram fundidas em NiCr, sendo 10 cimentadas com cimento de fosfato de zinco e 10 com cimento resinoso Panavia 21. As amostras foram submetidas à ciclagem térmica e em seguida foram colocadas em solução de azul de metileno a 0,5%. Após o seccionamento vestíbulo-lingual, os corpos-de-prova foram examinados com lupa de aumento. Houve diferença significante entre os dois cimentos testados, sendo que 100% das amostras cimentadas com cimento de fosfato de zinco apresentaram infiltração atingindo dentina e polpa e 100% das amostras cimentadas com Panavia 21 não sofreram qualquer tipo de infiltração. Conclui-se que: o cimento resinoso Panavia 21 apresentou melhores resultados, quanto ao grau de infiltração, quando comparado com o cimento de fosfato de zinco, na cimentação de coroas metálicas fundidas em NiCr.One of the main goals of the luting agent, which bonds the cast restoration to the prepared tooth, is to seal the gap between them. Standardized preparations were made on 20 extracted teeth in order to evaluate microleakage. The crowns were made in NiCr, and in one group of 10 crowns zinc phosphate was used as the luting agent; in the other 10, Panavia 21 was used. The samples were thermocycled and then put into methylene blue solution (0.5%. After buccolingual sectioning of the cemented crowns, the samples were examined with a magnifier. There was a significant difference between the two groups: 100% of the zinc phosphate cemented crowns presented microleakage reaching the dentin and the pulp and 100% of the samples with Panavia 21 did not suffer any microleakage. So, as to the marginal microleakage with cast metal crowns in NiCr, the Panavia 21 luting agent

  8. Comparison the Marginal and Internal Fit of Metal Copings Cast from Wax Patterns Fabricated by CAD/CAM and Conventional Wax up Techniques

    Directory of Open Access Journals (Sweden)

    Vojdani M.

    2013-09-01

    Full Text Available Statement of Problem: Metal-ceramic crowns are most commonly used as the com-plete coverage restorations in clinical daily use. Disadvantages of conventional hand-made wax-patterns introduce some alternative ways by means of CAD/CAM technologies.Purpose: This study compares the marginal and internal fit of copings cast from CAD/CAM and conventional fabricated wax-patterns.Materials and Method: Twenty-four standardized brass dies were prepared and randomly divided into 2 groups according to the wax-patterns fabrication method (CAD/CAM technique and conventional method (n=12. All the wax-patterns were fabricated in a standard fashion by means of contour, thickness and internal relief (M1-M12: representative of CAD/CAM group, C1-C12: representative of conventional group. CAD/CAM milling machine (Cori TEC 340i; imes-icore GmbH, Eiterfeld, Germany was used to fabricate the CAD/CAM group wax-patterns. The copings cast from 24 wax-patterns were cemented to the corresponding dies. For all the coping-die assemblies cross-sectional technique was used to evaluate the marginal and internal fit at 15 points. The Student’s t- test was used for statistical analysis (α=0.05.Results: The overall mean (SD for absolute marginal discrepancy (AMD was 254.46 (25.10 um for CAD/CAM group and 88.08(10.67 um for conventional group (control. The overall mean of internal gap total (IGT was 110.77(5.92 um for CAD/CAM group and 76.90 (10.17 um for conventional group. The Student’s t-test revealed significant differences between 2 groups. Marginal and internal gaps were found to be significantly higher at all measured areas in CAD/CAM group than conventional group (p< 0.001. Conclusion: Within limitations of this study, conventional method of wax-pattern fabrication produced copings with significantly better marginal and internal fit than CAD/CAM (machine-milled technique. All the factors for 2 groups were standardized except wax pattern fabrication technique, therefore

  9. Comparison the Marginal and Internal Fit of Metal Copings Cast from Wax Patterns Fabricated by CAD/CAM and Conventional Wax up Techniques

    Science.gov (United States)

    Vojdani, M; Torabi, K; Farjood, E; Khaledi, AAR

    2013-01-01

    Statement of Problem: Metal-ceramic crowns are most commonly used as the complete coverage restorations in clinical daily use. Disadvantages of conventional hand-made wax-patterns introduce some alternative ways by means of CAD/CAM technologies. Purpose: This study compares the marginal and internal fit of copings cast from CAD/CAM and conventional fabricated wax-patterns. Materials and Method: Twenty-four standardized brass dies were prepared and randomly divided into 2 groups according to the wax-patterns fabrication method (CAD/CAM technique and conventional method) (n=12). All the wax-patterns were fabricated in a standard fashion by means of contour, thickness and internal relief (M1-M12: representative of CAD/CAM group, C1-C12: representative of conventional group). CAD/CAM milling machine (Cori TEC 340i; imes-icore GmbH, Eiterfeld, Germany) was used to fabricate the CAD/CAM group wax-patterns. The copings cast from 24 wax-patterns were cemented to the corresponding dies. For all the coping-die assemblies cross-sectional technique was used to evaluate the marginal and internal fit at 15 points. The Student’s t- test was used for statistical analysis (α=0.05). Results: The overall mean (SD) for absolute marginal discrepancy (AMD) was 254.46 (25.10) um for CAD/CAM group and 88.08(10.67) um for conventional group (control). The overall mean of internal gap total (IGT) was 110.77(5.92) um for CAD/CAM group and 76.90 (10.17) um for conventional group. The Student’s t-test revealed significant differences between 2 groups. Marginal and internal gaps were found to be significantly higher at all measured areas in CAD/CAM group than conventional group (p< 0.001). Conclusion: Within limitations of this study, conventional method of wax-pattern fabrication produced copings with significantly better marginal and internal fit than CAD/CAM (machine-milled) technique. All the factors for 2 groups were standardized except wax pattern fabrication technique, therefore

  10. Fabrication of wrist-like SMA-based actuator by double smart soft composite casting

    Science.gov (United States)

    Rodrigue, Hugo; Wei, Wang; Bhandari, Binayak; Ahn, Sung-Hoon

    2015-12-01

    A new manufacturing method for smart soft composite (SSC) actuators that consists of double casting a SSC actuator to produce an actuator with non-linear shape memory alloy (SMA) wire positioning is proposed. This method is used to manufacture a tube-shaped SSC actuator in which the SMA wires follow the curvature of the tube and is capable of pure-twisting deformations while sustaining a cantilever load. The concept is tested by measuring the maximum twisting angle and a simple control method is proposed to control the twisting angle of the actuator. Then, a soft robotic wrist with a length of 18 cm is built, its load-carrying capability is tested by measuring the cantilever force required for deforming the actuator, and its load-carrying capability during actuation is tested by loading one end with different objects and actuating the actuator. This wrist actuator shows good repeatability, is capable of twisting deformations up to 25° while holding objects weighing 100 g, and can sustain loads above 2 N without undergoing buckling.

  11. Technological and ecological studies of moulding sands with new inorganic binders for casting of non-ferrous metal alloys

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2011-01-01

    Full Text Available The article presents the results of studies which form a part of broader research programme executed under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies".In a concise manner, the results of studies on the effect of chemical modification of inorganic binders on the technological properties ofmoulding sands containing these binders were presented.Special attention was paid to the effect of modification of inorganic binders on their thermal destruction behaviour in the range of pouringtemperatures of the non-ferrous metals and their alloys.Also the results of comparative studies of the thermal emission of toxic gases and odours from moulding sands with new inorganic andorganic binders were discussed.

  12. Modification effect of pure rare earth metal La on as-cast hypereutectic Al-17%Si alloys

    Institute of Scientific and Technical Information of China (English)

    易宏坤; 张荻

    2003-01-01

    The modification effect of La addition on the microstructural characteristics of hypereutectic Al-17%Si alloys was studied. Microstructures were examined using conventional optical microscopy and electron probe X-ray microanalyzer. The morphology of Si crystal was evaluated by quantitative metallographical analysis. The results indicate that simultaneous modification to both primary and eutectic Si crystals is obtained by the addition of pure rare earth metal La in the hypereutectic Al-17%Si alloys while the optimal effect of La is obtained at a rather large scale. La begins to form intermetallic compound when its concentration exceeds approximately 1%, which appears as dark platelets in etched specimens. Electron probe X-ray microanalysis experiment shows that La-rich platelet could be represented as Al1Si2La2 consisting of LaSi2 and some unknown ternary AlxSiyLa phase.

  13. Casting behavior of titanium alloys in a centrifugal casting machine.

    Science.gov (United States)

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  14. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  15. Deformation behavior of Fe-based bulk metallic glass during nanoindentation

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fe-based bulk metallic glasses (BMGs) normally exhibit super high strength but significant brittleness at ambient temperature. Therefore,it is difficult to investigate the plastic deformation behavior and mechanism in these alloys through conven-tional tensile and compressive tests due to lack of distinct macroscopic plastic strain. In this work,the deformation behavior of Fe52Cr15Mo9Er3C15B6 BMG was in-vestigated through instrumented nanoindentation and uniaxial compressive tests. The results show that serrated flow,the typical plastic deformation feature of BMGs,could not be found in as-cast and partially crystallized samples during nanoinden-tation. In addition,the deformation behavior and mechanical properties of the alloy are insensitive to the applied loading rate. The mechanism for the appearance of the peculiar deformation behavior in the Fe-based BMG is discussed in terms of the temporal and spatial characteristics of shear banding during nanoindentation.

  16. High Temperature Alkaline Electrolysis Cells with Metal Foam Based Gas Diffusion Electrodes

    DEFF Research Database (Denmark)

    Chatzichristodoulou, Christodoulos; Allebrod, Frank; Mogensen, Mogens Bjerg

    2016-01-01

    Alkaline electrolysis cells operating at 250°C and 40 bar are able to convert electrical energy into hydrogen at very high efficiencies and power densities. In the present work we demonstrate the application of a PTFE hydrophobic network and Ag nanowires as oxygen evolution electrocatalyst in the...... metal foam based gas diffusion electrodes. A novel cell production method, based on tape casting and hot pressing, was developed which allows to increase the cell size from lab scale (1 cm2) to areas of 25 cm2 or larger. The thickness of the electrolyte matrix could be adjusted to only 200 μm, achieving...... novel cell concept promises more than a 10-fold improvement in power density, compared to conventional alkaline electrolysis cells, and thereby equivalent reduction in stack size and cost....

  17. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    Directory of Open Access Journals (Sweden)

    Daming XU

    2004-08-01

    Full Text Available Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section prcision castings.

  18. Casting traceability with direct part marking using reconfigurable pin-type tooling based on paraffin–graphite actuators

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Lenau, Torben Anker

    2012-01-01

    Green sand moulding machines for cast iron foundries are presently unable to uniquely identify individual castings. An insert tool concept is developed and tested via incremental mock-up development. The tool is part of the pattern plate and changes shape between each moulding, thus giving each m...

  19. Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.

    Science.gov (United States)

    Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.Evans, M.V., Sawyer, M.E., Isaacs, K.K, and Wambaugh, J.With the development of efficient high-throughput (HT) in ...

  20. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  1. Current research progress in grain refinement of cast magnesium alloys: A review article

    International Nuclear Information System (INIS)

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants

  2. A Heteroepitaxial Perovskite Metal-Base Transistor

    Energy Technology Data Exchange (ETDEWEB)

    Yajima, T.; Hikita, Y.; /Tokyo U.; Hwang, H.Y.; /Tokyo U. /JST, PRESTO /SLAC

    2011-08-11

    'More than Moore' captures a concept for overcoming limitations in silicon electronics by incorporating new functionalities in the constituent materials. Perovskite oxides are candidates because of their vast array of physical properties in a common structure. They also enable new electronic devices based on strongly-correlated electrons. The field effect transistor and its derivatives have been the principal oxide devices investigated thus far, but another option is available in a different geometry: if the current is perpendicular to the interface, the strong internal electric fields generated at back-to-back heterojunctions can be used for oxide electronics, analogous to bipolar transistors. Here we demonstrate a perovskite heteroepitaxial metal-base transistor operating at room temperature, enabled by interface dipole engineering. Analysis of many devices quantifies the evolution from hot-electron to permeable-base behaviour. This device provides a platform for incorporating the exotic ground states of perovskite oxides, as well as novel electronic phases at their interfaces.

  3. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    OpenAIRE

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface ...

  4. Novel titanium particles reinforced Zr-based bulk metallic glass composites prepared by infiltration casting

    Institute of Scientific and Technical Information of China (English)

    Cuimei Zhang; Xidong Hui; Meiling Wang; Guoliang Chen

    2008-01-01

    A novel Ti/Zr41.2Ti13.8Cu12.5Ni10.0Be22.5 composite was successfully prepared by infiltrating the melt into sintered Ti preform. It shows that the introduction of Ti particles into the composite results in an increase in elastic strain to 3% and an enhancement of the strength up to 2.1 GPa. High specific strength has been obtained because of the decrease in density of the composite. It is suggested that an improvement in the mechanical properties of the composite may be attributed to the generation of multiple shear bands and some deformation in the Ti particles.

  5. A Superlens Based on Metal-Dielectric Composites

    OpenAIRE

    Cai, Wenshan; Genov, Dentcho A.; Shalaev, Vladimir M.

    2005-01-01

    Pure noble metals are typically considered to be the materials of choice for a near-field superlens that allows subwavelength resolution by recovering both propagating and evanescent waves. However, a superlens based on bulk metal can operate only at a single frequency for a given dielectric host. In this Letter, it is shown that a composite metal-dielectric film, with an appropriate metal filling factor, can operate at practically any desired wavelength in the visible and near-infrared range...

  6. Regulation of local heat transfer in the secondary cooling zone of continuous casting to reduce stresses

    International Nuclear Information System (INIS)

    Full text: In continuous casting processes the strand leaving the mould must be cooled intensively to freeze the liquid metal. In this secondary cooling zone water is used as quenching agent. In steel and copper casting processes water is sprayed onto the strand. In aluminum casting processes water coming out of the mould is poured over the strand and flows down vertically. Because of the high temperatures of the metal the Leidenfrost problem occurs. A vapor film forms between the metal surface and the liquid water, thus reducing the heat transfer. After the collapse of the vapor film, the surface is wetted and nucleate boiling occurs, leading to many times higher heat transfer. That is why the heat transfer in steel casting is regulated in a manner that the surface temperature is kept above 900 °C. In the presentation it will be shown in which way the impingement density, the drop size, the drop velocity and the nature of the metal influence the Leidenfrost temperature, the DNB temperature, the maximum heat flux and the total heat transfer. In addition, the quality of water is of special importance. The impact of salt concentration, dissolved gases, casting lubricants and solid particles is demonstrated. The differences in the application of pneumatic and hydraulic nozzles are discussed. An equation based on the analytical solution of the freezing process is developed to predict the heat transfer as a function of casting speed, strand dimensions and metal nature. key words: continuous casting, secondary water cooling, heat transfer, Leidenfrost temperature, analytical model

  7. Behavior of duplex stainless steel casting defects under mechanical loadings

    International Nuclear Information System (INIS)

    Several components in the primary circuit of pressurized water reactors are made of cast duplex stainless steels. This material contains small casting defects, mainly shrinkage cavities, due to the manufacturing process. In safety analyses, the structural integrity of the components is studied under the most severe assumptions: presence of a large defect, accidental loadings and end-of-life material properties accounting for its thermal aging embrittlement at the service temperature. The casting defects are idealized as semi-circular surface cracks or notches that have envelope dimensions. In order to assess the real severity of the casting defects under mechanical loadings, an experimental program was carried out. It consisted of testing, under both cyclic and monotonic solicitations, three-point bend specimens containing either a natural defect (in the form of a localized cluster of cavities) or a machined notch having the dimensions of the cluster's envelope. The results show that shrinkage cavities are far less harmful than envelope notches thanks to the metal bridges between cavities. Under fatigue loadings, the generalized initiation of a cluster of cavities (defined when the cluster becomes a crack of the same global size) is reached for a number of cycles that is much higher than the one leading to the initiation of a notch. In the case of monotonic loadings, specimens with casting defects offer a very high resistance to ductile tearing. The tests are analyzed in order to develop a method that takes into account the behavior of casting defects in a more realistic fashion than by an envelope crack. Various approaches are investigated, including the search of equivalent defects or of criteria based on continuum mechanics concepts, and compared with literature data. This study shows the conservatism of current safety analyses in modeling casting defects by envelope semi-elliptical cracks and contributes to the development of alternative approaches. (orig.)

  8. An optimization of injecting system in die casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    After many years of development, die casting technology of metallic materials has been matured. In this paper,the lower-support and its injecting system were created with commercial software. And then the simulation software FLOW3D was applied to study the flow behavior of the melt during injection filling process. Both temperature field and defect distribution were simulated. Based on these results, the better injecting system with two additional overflows was adopted.

  9. Z factors for aged cast duplex stainless steel pipes and welds

    International Nuclear Information System (INIS)

    This paper provides the Z factors of aged cast duplex stainless steel pipes and their welds with circumferential through-wall crack obtained form the Japanese material data. Z factors are used for elastic-plastic evaluation in ASME Code Section XI. Stress-strain curve and J-resistance curve taken from the base metal of cast duplex stainless steel with ferrite contents of about 23.5% and its adjoining welds of TIG (Tungsten Inert Gas), SMAW (Shielded Metal Arc Welding), and SAW (Submerged Arc Welding) were used. These material were aged for 20000 to 40000 hours at 400 degrees C. The calculated Z factors were formulated in using the approximation with a linear equation of logarithm to the base ten. The proposed Z factors were compared with the Z factors in ASME Code Section XI. In the case of TIG and SMAW, the proposed Z factors give almost the same as the Z factors in ASME Code Section XI. In the case of SAW and cast stainless steel, the proposed Z factors were higher than the Z factors in ASME Code Section XI. Besides, In order to verify the availability of proposed Z factors, the critical bending moments by Z factors were compared with experimental data of aged cast duplex stainless steel pipes. The proposed Z factor for SAW and aged cast duplex stainless steel would be applied to estimate the failure moment of aged cast duplex stainless steel pipes. (author)

  10. Computer-based sensing and visualizing of metal transfer mode in gas metal arc welding

    Institute of Scientific and Technical Information of China (English)

    Chen Maoai; Wu Chuansong; Lü Yunfei

    2008-01-01

    Using Xenon lamp lights to overcome the strong interference from the welding arc, a computer-based system is developed to sense and visualize the metal transfer in GMAW. This system combines through-the-arc sensing of the welding current and arc voltage with high speed imaging of the metal transfer. It can simultaneously display the metal transfer processes and waveforms of electrical welding parameters in real-time The metal transfer videos and waveforms of electrical welding parameters can be recorded. Metal transfers under various welding conditions have been investigated with the system developed.

  11. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu

    2006-01-01

    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  12. Reconstructed image of human heart for total artificial heart implantation, based on MR image and cast silicone model of heart

    International Nuclear Information System (INIS)

    Based on transverse (TRN) and LV long axis (LAX) MR images of two cadaver hearts, three-dimensional (3-D) computer models of the connecting interface between remaining heart and total artificial heart, i.e., mitral and tricuspid valvular annuli (MVA and TVA), ascending aorta (Ao) and pulmonary artery (PA), were reconstructed to compare the shape and the size of MVA and those of TVA, the distance between the center of MVA and TVA (DG), the angle between the plane of MVA and that of TVA (RT), and the angles of Ao and PA, respectively, to the plane of MVA (RA, RP), with those obtained in cast silicone models. It was found that based on LAX rather than TRN MR image, MVA and TVA might be more precisely reconstructed. The data obtained in 3-D images of MVA, TVA, Ao and PA based on silicone models of 32 hearts were as follows: DG (cm): 4.17±0.43, RT (degrees): 22.1±11.3, RA (degrees): 54.9±15.3, RP (degrees): 30.8±17.1. (author)

  13. Reconstructed image of human heart for total artificial heart implantation, based on MR image and cast silicone model of heart

    Energy Technology Data Exchange (ETDEWEB)

    Komoda, Takashi; Maeta, Hajime (Kagawa Medical School, Miki (Japan)); Uyama, Chikao

    1991-03-01

    Based on transverse (TRN) and LV long axis (LAX) MR images of two cadaver hearts, three-dimensional (3-D) computer models of the connecting interface between remaining heart and total artificial heart, i.e., mitral and tricuspid valvular annuli (MVA and TVA), ascending aorta (Ao) and pulmonary artery (PA), were reconstructed to compare the shape and the size of MVA and those of TVA, the distance between the center of MVA and TVA (D{sub G}), the angle between the plane of MVA and that of TVA (R{sub T}), and the angles of Ao and PA, respectively, to the plane of MVA (R{sub A}, R{sub P}), with those obtained in cast silicone models. It was found that based on LAX rather than TRN MR image, MVA and TVA might be more precisely reconstructed. The data obtained in 3-D images of MVA, TVA, Ao and PA based on silicone models of 32 hearts were as follows: D{sub G} (cm): 4.17+-0.43, R{sub T} (degrees): 22.1+-11.3, R{sub A} (degrees): 54.9+-15.3, R{sub P} (degrees): 30.8+-17.1. (author).

  14. Steel-Making and Continuous/Ingot Casting Scheduling of Mixed Charging Plan Based on Batch Splitting Policy

    Institute of Scientific and Technical Information of China (English)

    LIU Wei; SUN Liang-liang

    2012-01-01

    For steel-making and continuous/ingot casting are the key processes of modern iron and steel enterprises, this paper proposes a batch splitting schedule policy to solve continuous and ingot casting schedule of mixed whole/ half charging plan for steel making. First establish the model of continuous and ingot casting schedule of mixed whole/half charging plan according to the complex constraints. Then solve this model by heuristic algorithm. Finally use actual data to prove the proposed algorithmrs validity and analyze the application result in steel plant.

  15. The effect of grain refinement on the room-temperature ductility of as-cast Fe{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Andleigh, V.K.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Fe{sub 3}Al-based alloys exhibit poor room-temperature ductility in the as-cast condition. In this study, the effect of grain refinement of the as-cast alloy on room-temperature ductility was investigated. Small melts of Fe-28 at. % Al-5 at. % Cr were inoculated with various alloying additions and cast into a 50- x 30- x 30-mm graphite mold. The resulting ingots were examined metallographically for evidence of grain refinement, and three-point bend tests were conducted on samples to assess the effect on room-temperature ductility. Ductility was assumed to correlate with the strain corresponding to the maximum stress obtained in the bend test. The results showed that titanium was extremely effective in grain refinement, although it severely embrittled the alloy in contents exceeding 1%. Boron additions strengthened the alloy significantly, while carbon additions reduced both the strength and ductility. The best ductility was found in an alloy containing titanium, boron, and carbon. In order to verify the results of the grain refinement study, vacuum-induction melts of selected compositions were prepared and cast into a larger 25- x 150- x 100-mm graphite mold. Tensile specimens were machined from the ingots, and specimens were tested at room temperature. The results of the tensile tests agreed with the results of the grain refinement study; in addition, the addition of molybdenum was found to significantly increase room-temperature tensile ductility over that of the base alloy.

  16. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    OpenAIRE

    Xu, Daming; LI, XIN; Geving AN

    2004-01-01

    Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force fi...

  17. Mechanical Testing of Iron based Bulk Metallic Glasses and Their Suitability for Force Sensors

    Directory of Open Access Journals (Sweden)

    Erenc-Sędziak T.

    2013-01-01

    Full Text Available Thermal, mechanical and magnetic properties of (Fe-Co-(Zr/Si-Nb-B alloys in the form of rapidly quenched rods of 1.2 mm in diameter were studied. The as-cast alloys with Zr were crystalline, and the alloys with Si were amorphous. Microhardness measured at 50 g load is from 500 to 2000 HV (the less cobalt, the higher, and the compressive strength reaches nearly 4000 MPa for Si doped alloys and 2000 MPa for Zr doped ones. This substantial difference may be attributed to partial crystallinity of the latter alloys. The magnetic hysteresis loops of fully amorphous rods measured under compression, exhibited a clear dependence of permeability vs. stress, proving that iron-based bulk metallic glasses may be promising materials for magnetoelastic force sensors.

  18. Crystallization Kinetics of Misch Metal Based Bulk Metallic Glasses

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The crystallization kinetics of Mm55Al25Cu10Ni5Co5 bulk metallic glass (BMG) was investigated by means of differential scanning calorimetry (DSC) in the mode of continuous heating or isothermal annealing. It was found that the apparent activation energy Eg, Ex and Ep of the BMG calculated by Kissinger's method were 189.58, 170.68 and 170.41 kJ·mol-1, respectively, which was bigger than those of La55Al25Cu10Ni5Co5 BMG indicating that thermal stability of the former was higher than that of the latter. The local activation energy obtained using Ozawa equation decreased as crystallization proceeded except for the initial stage. The Avrami exponents were calculated to be in the range of 3.26~5.23 for different crystallization stages and isothermal temperatures. This implied that crystallization of Mm55Al25Cu10Ni5Co5 BMG was governed by diffusion-controlled three-dimensional growth with either reduced or increased nucleation rate, depending on isothermal temperature. Inconsistency of thermal stability with glass-forming ability for Mm(La)-Al-Cu-Ni-Co BMGs was discussed.

  19. Solidification Conditions and Microstructure in Continuously Cast Aluminum

    Science.gov (United States)

    Buxmann, K.; Gold, E.

    1982-04-01

    The well-known relationship between cell size or dendrite spacing and local solidification time gives the possibility of calculating the thermal parameters of solidification from the microstructure of the as-cast product. As a basis for such calculations, the dendrite spacing of different aluminum castings (DC cast ingots of different diameters, cast in conventional and electromagnetic molds; cast strip from roll casters, belt casters, and block casters; and Properzi cast rod) has been measured through their cross sections. Based on these measurements, a qualitative discussion of the thermal conditions during the solidification of these products is given, and the influence of a variation in the casting conditions discussed.

  20. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  1. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, G.; Sikka, V.K.; Pankiw, R.I.

    2006-04-15

    The goal of this program was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and upper use temperature by 86 to 140 F (30 to 60 C). Meeting this goal is expected to result in energy savings of 38 trillion Btu/year by 2020 and energy cost savings of $185 million/year. The higher strength H-Series of cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat-treating industry. The project was led by Duraloy Technologies, Inc. with research participation by the Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies. Energy Industries of Ohio (EIO) was also a partner in this project. Each team partner had well-defined roles. Duraloy Technologies led the team by identifying the base alloys that were to be improved from this research. Duraloy Technologies also provided an extensive creep data base on current alloys, provided creep-tested specimens of certain commercial alloys, and carried out centrifugal casting and component fabrication of newly designed alloys. Nucor Steel was the first partner company that installed the radiant burner tube assembly in their heat-treating furnace. Other steel companies participated in project review meetings and are currently working with Duraloy Technologies to obtain components of the new alloys. EIO is promoting the enhanced performance of the newly designed alloys to Ohio-based companies. The Timken Company is one of the Ohio companies being promoted by EIO. The project management and coordination plan is shown in Fig. 1.1. A related project at University of Texas-Arlington (UT-A) is described in Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired

  2. Clean ferrous casting technology research. Final technical report, September 29, 1993--December 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Piwonka, T.S. [ed.

    1996-01-01

    This report details results of a 30-month program to develop methods of making clean ferrous castings, i.e., castings free of inclusions and surface defects. The program was divided into 3 tasks: techniques for producing clean steel castings, electromagnetic removal of inclusions from ferrous melts, and study of causes of metal penetration in sand molds in cast iron.

  3. A simple calibration approach based on film-casting for confocal Raman microscopy to support the development of a hot-melt extrusion process.

    Science.gov (United States)

    Netchacovitch, L; Thiry, J; De Bleye, C; Dumont, E; Dispas, A; Hubert, C; Krier, F; Sacré, P-Y; Evrard, B; Hubert, Ph; Ziemons, E

    2016-07-01

    When developing a new formulation, the development, calibration and validation steps of analytical methods based on vibrational spectroscopy are time-consuming. For each new formulation, real samples must be produced and a "reference method" must be used in order to determine the Active Pharmaceutical Ingredient (API) content of each sample. To circumvent this issue, the paper presents a simple approach based on the film-casting technique used as a calibration tool in the framework of hot-melt extrusion process. Confocal Raman microscopic method was successfully validated for the determination of itraconazole content in film-casting samples. Then, hot-melt extrusion was carried out to produce real samples in order to confront the results obtained with confocal Raman microscopy and Ultra High Performance Liquid Chromatography (UHPLC). The agreement between both methods was demonstrated using a comparison study based on the Bland and Altman's plot. PMID:27154691

  4. Carcass and physical meat characteristics of thin tail sheep (TTS) based on calpastatin gene (CAST) (Locus intron 5 – exon 6) genotypes variation

    OpenAIRE

    Muhammad Ihsan Andi Dagong; Herman, R.; C Sumantri; R. R. Noor; M. Yamin

    2012-01-01

    The quality of sheep carcass is mostly determined by the total lean meat production, meat distribution on the carcass and the quality of meat. Calpastatin gene (CAST) is known to have an association with carcass and meat quality traits. The objective of this research was to identify the association between CAST polymorphisms and carcass characteristics in Thin Tail Sheep (TTS). Thirty three heads of sheep representing three genotypes of CAST (CAST-11, CAST-12 and CAST-22) were identified for ...

  5. Special thermite cast irons

    OpenAIRE

    Yu. Zhiguts; I. Kurytnik

    2008-01-01

    The given paper deals with the problems of the synthesis of cast iron by metallothermy synthesis. On the basis of investigated method of calculations structures of charges have been arranged and cast iron has been synthesized further. Peculiarities metallothermic smelting were found, mechanical properties and structure of received cast iron were investigated and different technologies for cast iron receiving were worked out.

  6. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  7. X Ray Diffraction studies using synchrotron radiation of Mg-based bulk metallic glasses

    International Nuclear Information System (INIS)

    Full text: Metallic glasses have attracted many scientist and regained high interest because of recent production that reach to the dimension of 1 cm or even more. They have remarkable properties compared with conventional metallic alloy. In this paper, Mg-based metallic glass delivers special interest because provides new light material for structural applications. Significant amount of researches have been conducted mostly in Mg-Cu-RE systems of alloys. The target is to optimize glass forming ability. Mg58Cu31Gd11 alloys are produced by melt spinning and copper mold casting. The produced alloys composition has shown a fully amorphous state with a clear crystallization temperature is also observed. In-situ experiment during heating was also performed in ID11 beamline ESRF Grenoble. To support the work, a combination of SEM-EDS, DSC and conventional XRD experiment was also done. It is observed the presence of ternary compound inside the Mg58Cu31Gd11 alloy. (author)

  8. Modeling of ultrasonic propagation in heavy-walled centrifugally cast austenitic stainless steel based on EBSD analysis.

    Science.gov (United States)

    Chen, Yao; Luo, Zhongbing; Zhou, Quan; Zou, Longjiang; Lin, Li

    2015-05-01

    The ultrasonic inspection of heavy-walled centrifugally cast austenitic stainless steel (CCASS) is challenging due to the complex metallurgical structure. Numerical modeling could provide quantitative information on ultrasonic propagation and plays an important role in developing advanced and reliable ultrasonic inspection techniques. But the fundamental obstacle is the accurate description of the complex metallurgical structure. To overcome this difficulty, a crystal orientation map of a CCASS specimen in the 96 mm × 12 mm radial-axial cross section was acquired based on the electron backscattered diffraction (EBSD) technique and it was used to describe the coarse-grained structure and grain orientation. A model of ultrasonic propagation for CCASS was built according to the EBSD map. The ultrasonic responses of the CCASS sample were also tested. Some experimental phenomena such as structural noise and signal distortion were reproduced. The simulated results showed a good consistence with the experiments. The modeling method is expected to be effective for the precise interpretation of ultrasonic propagation in the polycrystalline structures of CCASS. PMID:25670411

  9. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  10. Reconstruction and Quantitative Characterization of Multiphase, Multiscale Three-Dimensional Microstructure of a Cast Al-Si Base Alloy

    Science.gov (United States)

    Singh, H.; Gokhale, A. M.; Mao, Y.; Tewari, A.; Sachdev, A. K.

    2009-12-01

    The serial sectioning technique is well known for the reconstruction of three-dimensional (3D) microstructures of opaque materials. In recent years, techniques also have been developed for the reconstruction of high-fidelity, large-volume segments of 3D microstructures that use montage serial sections and robot-assisted automated acquisitions of montage serial sections. This article reports the reconstruction of the multiphase, multiscale 3D microstructure of a permanent mold cast unmodified Al-12 wt pct Si-1 wt pct Ni base alloy that contains eutectic Si platelets, coarse primary polyhedral Si particles, Fe-rich script intermetallic particles, and pores. These constituents are segmented, reconstructed, rendered, and characterized in three dimensions. The estimated 3D microstrucutral attributes include the distribution of eutectic platelet thickness; the mean volume, mean surface area, and mean thickness of the eutectic Si platelets; the mean volume and the mean surface area of the polyhedral primary Si particles; and the mean number of faces, edges, and corners on the polyhedral primary Si particles.

  11. A comparative study of the centrifugal and vacuum-pressure techniques of casting removable partial denture frameworks.

    Science.gov (United States)

    Shanley, J J; Ancowitz, S J; Fenster, R K; Pelleu, G B

    1981-01-01

    A study was undertaken to evaluate two techniques for casting accuracy on removable partial denture frameworks: centrifugal casting and vacuum-pressure casting. A standard metal die with predetermined reference points in a horizontal plane was duplicated in refractory investment. The casts were waxed, and castings of nickel-chrome alloy were fabricated by the two techniques. Both the casts and the castings were measured between the reference points with a measuring microscope. With both casting methods, the differences between the casts and the castings were significant, but no significant differences were found between castings produced by the two techniques. Vertical measurements at three designated points also showed no significant differences between the castings. Our findings indicate that dental laboratories should be able to use the vacuum-pressure method of casting removable partial denture frameworks and achieve accuracy similar to that obtained by the centrifugal method of casting. PMID:7007622

  12. Plume Tracer: Interactive Mapping of Atmospheric Plumes via GPU-based Volumetric Ray Casting Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Real-time quantification of volcanic gaseous and particulate releases from analysis of satellite-based Thermal Infrared (TIR) spectral imagery data Real-time...

  13. Plasmonic modulator based on gain-assisted metal-semiconductor-metal waveguide

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia E.; Kulkova, Irina V.; Malureanu, Radu;

    2012-01-01

    We investigate plasmonic modulators with a gain material to be implemented as ultra-compact and ultra-fast active nanodevices in photonic integrated circuits. We analyze metal-semiconductor-metal (MSM) waveguides with InGaAsP-based active material layers as ultra-compact plasmonic modulators. The...

  14. Structure and physical properties of Fe-based metallic glasses with Ni and Co addition

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2011-10-01

    Full Text Available Purpose: The main aim of the paper was investigation of structure and physical properties of Fe-based metallic glasses with Ni and Co addition.Design/methodology/approach: The structure was characterized by X-ray diffraction (XRD method, transmission electron microscope (TEM, scanning electron microscope (SEM. The measurement of physical properties (magnetic and mechanical were made. The magnetic properties contained initial magnetic permeability μi, coercive force Hc and magnetic after-effects ∆μ/μ measurements were determined by the Maxwell-Wien bridge, coercivemeter and with the use of automatic device for measurements magnetic permeability, respectively. Microhardness tests were performed on Vickers microhardness tester.Findings: The XRD and TEM investigations revealed that the studied ribbons were amorphous. The SEM images showed that studied fractures morphology of ribbons is changing from smooth fracture inside with narrow dense veins pattern on surface having contact with the copper roller during casting to fine (shell chevron pattern on surface freely solidified. The changing of chosen soft magnetic and mechanical properties obtained for samples with different thickness is a result of the non-homogenous amorphous structure of tested metallic glasses.Practical implications: The successful preparation of the Fe-based metallic glasses with Ni and Co addition from industrial raw materials will benefit cost-effective development of functional ferromagnetic materials and may be utilized in construction of magnetic cores such as common mode choke coils and noise filters.Originality/value: In this work, an attempt has been made to prepare the Fe-based metallic glasses more economically by means of replacement of high purity materials with industrial materials (ferroalloys.

  15. A space imaging concept based on a 4m structured spun-cast borosilicate monolithic primary mirror

    Science.gov (United States)

    West, S. C.; Bailey, S. H.; Bauman, S.; Cuerden, B.; Granger, Z.; Olbert, B. H.

    2010-07-01

    Lockheed Martin Corporation (LMC) tasked The University of Arizona Steward Observatory (UASO) to conduct an engineering study to examine the feasibility of creating a 4m space telescope based on mature borosilicate technology developed at the UASO for ground-based telescopes. UASO has completed this study and concluded that existing launch vehicles can deliver a 4m monolithic telescope system to a 500 km circular orbit and provide reliable imagery at NIIRS 7-8. An analysis of such an imager based on a lightweight, high-performance, structured 4m primary mirror cast from borosilicate glass is described. The relatively high CTE of this glass is used to advantage by maintaining mirror shape quality with a thermal figuring method. Placed in a 290 K thermal shroud (similar to the Hubble Space Telescope), the orbit averaged figure surface error is 6nm rms when earth-looking. Space-looking optical performance shows that a similar thermal conditioning scheme combined with a 270 K shroud achieves primary mirror distortion of 10 nm rms surface. Analysis shows that a 3-point bipod mount will provide launch survivability with ample margin. The primary mirror naturally maintains its shape at 1g allowing excellent end-to-end pre-launch testing with e.g. the LOTIS 6.5m Collimator. The telescope includes simple systems to measure and correct mirror shape and alignment errors incorporating technologies already proven on the LOTIS Collimator. We have sketched a notional earth-looking 4m telescope concept combined with a wide field TMA concept into a DELTA IV or ATLAS 552 EELV fairing. We have combined an initial analysis of launch and space performance of a special light-weighted honeycomb borosilicate mirror (areal density 95 kg/m2) with public domain information on the existing launch vehicles.

  16. Formation Reason and Countermeasures of Non-Metal Inclusions of Cast Irons%铸铁非金属夹杂物的形成原因与应对措施

    Institute of Scientific and Technical Information of China (English)

    张文和; 王峰; 赵鲁生

    2011-01-01

    The composition and source of slag of cast irons melted in cupola and medium frequency furnace was introduced. The measures to reduce non-metal inclusions in cast irons were proposed as follows: ( 1 )improving metallurgical quality of the cast irons; (2 )improving the morphology and distribution of the nonmetal inclusions. The formation reason of the secondary slag was described. It's considered that, by adopting proper measures and iron melt treating technique, the secondary oxidation of the iron melt and its harmful effect can be reduced.%介绍了冲天炉和中频炉熔炼铸铁的炉渣成分及来源,提出减少铸铁内部非金属夹杂物的措施:(1)提高铸铁的冶金质量;(2)改善铸铁中非金属夹杂物的形态及分布.描述了铁液二次渣的形成原因,认为采取适宜的措施及铁液处理技术,可以减轻铁液二次氧化及其不利影响.

  17. Development of vacuum continuous casting technology for uranium

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y.S.; Kim, C. K.; Kim, K. H.; Lee, D. B.; Kim, J. D.; Jang, S. J.; Ahn, H. S.; Shin, Y. J

    2001-02-01

    The spent fuel disposal process of new dry storage concept has been developed in KAERI, in which the uranium metal abstracted by Li-reduction of spent fuel will be formed to long rods and then the rods will be arranged uniformly in canister. The objective of this study is to review the feasibility of applying the continuous casting method to cast a long rod with modifying the vacuum high-frequency induction furnace to vacuum continuous casting system, which was normally used to cast the uranium. The results are as follows. With the nozzle size of 3mm and the withdrawal speed of 3.5 mm/sec, the length of 160mm, diameter of 30 mm continuous casting uranium bar was successfully cast. This result shows there might be a possibility of continuous casting of uranium and helps the design and fabrication of new continuous casting equipment.

  18. Development of vacuum continuous casting technology for uranium

    International Nuclear Information System (INIS)

    The spent fuel disposal process of new dry storage concept has been developed in KAERI, in which the uranium metal abstracted by Li-reduction of spent fuel will be formed to long rods and then the rods will be arranged uniformly in canister. The objective of this study is to review the feasibility of applying the continuous casting method to cast a long rod with modifying the vacuum high-frequency induction furnace to vacuum continuous casting system, which was normally used to cast the uranium. The results are as follows. With the nozzle size of 3mm and the withdrawal speed of 3.5 mm/sec, the length of 160mm, diameter of 30 mm continuous casting uranium bar was successfully cast. This result shows there might be a possibility of continuous casting of uranium and helps the design and fabrication of new continuous casting equipment

  19. Discrepancy measurements of copings prepared by three casting methods and two different alloys, on ITI implants

    Directory of Open Access Journals (Sweden)

    Siadat H.

    2008-04-01

    Full Text Available Background and Aim: An important criterion for success assessment of implant-supported prostheses is marginal fit. Vertical and horizontal discrepancy can result in loosening of the prosthetic screw, crestal bone resorption, peri-implantitis and loss of osseointegration. Despite careful attention to waxing, investing, and casting, marginal discrepancies are inevitable. The aim of this study was to evaluate the marginal gap and overhang in three casting methods with two different alloys in ITI implants.Materials and Methods: In this experimental in vitro study 48 analog abutments were randomly divided into six groups as follows: 1 burn out cap + BegoStar, 2 impression cap + BegoStar, 3 conventional wax up + BegoStar, 4 burn out cap + Verabond2, 5 impression cap + Verabond2, 6 conventional wax up + Verabond2. Waxing was done in 0.7 mm thickness verified by a digital gauge and a putty index was made for all groups. Reamer was used for correction of the finish line after casting in all groups. Castings were seated on analog abutments and embedded in acrylic resin. Specimens were sectioned by isomet instrument and polished and cleaned by ultrasonic cleaner for 10 min. The marginal gap and overextended margins of castings were examined under a  Scanning Electron Microscope (SEM (X200. The mean gap and margin overextension were calculated for each group. Data were analyzed by multivariate analysis and Bonferroni post-hoc test with p<0.05 as the level of significance.Results: No significant difference in gap size was observed among the three casting methods with two alloys (P=0.056. The marginal gap was not different in the studied casting methods (P=0.092. Gold alloy crowns showed lower marginal gaps compared to base metal alloy crowns (P<0.001. No significant difference in overhang size was observed among casting methods with two alloys (P=0.093. Base metal alloy crowns showed less overhang compared to gold alloy crowns (P<0.001. There was a

  20. Carcass and physical meat characteristics of thin tail sheep (TTS based on calpastatin gene (CAST (Locus intron 5 – exon 6 genotypes variation

    Directory of Open Access Journals (Sweden)

    Muhammad Ihsan Andi Dagong

    2012-03-01

    Full Text Available The quality of sheep carcass is mostly determined by the total lean meat production, meat distribution on the carcass and the quality of meat. Calpastatin gene (CAST is known to have an association with carcass and meat quality traits. The objective of this research was to identify the association between CAST polymorphisms and carcass characteristics in Thin Tail Sheep (TTS. Thirty three heads of sheep representing three genotypes of CAST (CAST-11, CAST-12 and CAST-22 were identified for carcass and meat characterisation. There was no significant difference between CAST polymorphisms with meat tenderness, pH, water holding capacity and cooking loss, neither with carcass weight and dressing percentage among genotypes. Shoulder proportion of CAST-11 genotype was larger than that of CAST-12 or CAST-22, but the lean meat proportion of CAST-22 genotype in shoulder, rack and loin were higher than those of CAST-11 but not different from CAST-12. The fat percentage of CAST-11 was the highest among the genotypes. CAST-22 genotype has higher lean meat percentage than the CAST-11. Variation in CAST gene could be used as marker assisted selection in sheep for higher lean meat proportion.

  1. High Voltage Resistive Divider Based on Cast Microwire in Glass Insulation on 6–24 kV Alternating Current of Commercial Frequency.

    Directory of Open Access Journals (Sweden)

    Juravleov A.

    2008-12-01

    Full Text Available It is presented the analysis and description of the construction of the high voltage resistive divider on the base of cast microwire in glass insulation on 6–24 kV alternating current of commercial frequency. It is presented the procedure of compensation of frequency error during the process of fabrication of divides and results of tests of the sample model of the divider as well.

  2. Influence of the casting processing route on the corrosion behavior of dental alloys.

    Science.gov (United States)

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route. PMID:25491859

  3. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    Science.gov (United States)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  4. SILANE-BASED CONVERSION COATING FOR METALS

    Science.gov (United States)

    For the past three years, a project to develop new pretreatment rinses for metals was carried out by the U.S. Environmental Protection Agency and the University of Cincinnati. The project involved optimization of laboratory rinses with dilute aqueous solutions organofunctional s...

  5. OFET applications based on sulfonated metal phthalocyanines

    Czech Academy of Sciences Publication Activity Database

    Chaidogiannos, G.; Glezos, N.; Petraki, F.; Kennou, S.; Nešpůrek, Stanislav

    Liverpool : University of Liverpool, 2007. s. 15. [International Conference on Organic Electronics. 04.06.2007-07.06.2007, Eindhoven] R&D Projects: GA AV ČR KAN401770651 Keywords : metal phthalocyanine * transistor * mobility Subject RIV: CD - Macromolecular Chemistry

  6. Silicon-based coatings on niobium metal

    International Nuclear Information System (INIS)

    Silicon coatings on niobium substrates were subjected to thermal, ion beams and laser mixing, and the effectiveness of the different methods for the synthesis of graded interfaces was compared. The resulting metal/silicon interfaces are characterized by X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES) and Rutherford backscattering (RBS)

  7. Saccharide-based Approach to Green Metallic Nanostructure Synthesis

    DEFF Research Database (Denmark)

    Engelbrekt, Christian; Sørensen, Karsten Holm; Jensen, Palle Skovhus;

    A green approach to solution synthesis of metallic nanoparticles has been developed using harmless and bioapplicable chemicals as well as moderate temperatures. Metal precursors are reduced by glucose/buffers and sterically stabilized by starch. The saccharide based procedure is highly diverse...

  8. Liquid metal actuation-based reversible frequency tunable monopole antenna

    Science.gov (United States)

    Kim, Daeyoung; Pierce, Richard G.; Henderson, Rashaunda; Doo, Seok Joo; Yoo, Koangki; Lee, Jeong-Bong

    2014-12-01

    We report the fabrication and characterization of a reversible resonant frequency tunable antenna based on liquid metal actuation. The antenna is composed of a coplanar waveguide fed monopole stub printed on a copper-clad substrate, and a tunnel-shaped microfluidic channel linked to the printed metal. The gallium-based liquid metal can be injected and withdrawn from the channel in response to an applied air pressure. The gallium-based liquid metal is treated with hydrochloric acid to eliminate the oxide layer, and associated wetting/sticking problems, that arise from exposure to an ambient air environment. Elimination of the oxide layer allows for reliable actuation and repeatable and reversible tuning. By controlling the liquid metal slug on-demand with air pressure, the liquid metal can be readily controllable to connect/disconnect to the monopole antenna so that the physical length of the antenna reversibly tunes. The corresponding reversible resonant frequency changes from 4.9 GHz to 1.1 GHz. The antenna properties based on the liquid metal actuation were characterized by measuring the reflection coefficient and agreed well with simulation results. Additionally, the corresponding time-lapse images of controlling liquid metal in the channel were studied.

  9. Synthesis of Novel Metal Ion Sensors Based on DNA-Metal Interactions

    Institute of Scientific and Technical Information of China (English)

    Akira Ono; Shiqi Cao; Humika Togashi; Yoko Miyake

    2005-01-01

    @@ 1Introduction The interactions of metal ions with nucleic acids, nucleosides, and nucleo-bases have been extensively investigated[1,2]. We have reported that thymine-thymine (T-T) and cytosine-cytosine (C- C) miss base pairs in DNA duplexes highly selectively capture HgⅡ ion and Ag Ⅰ ion, which result in formations of metal-mediated base pairs, T-HgⅡ -T and C-AgⅠ -C, in duplexes[3]. The phenomenon is expected to be useful for a variety of studies such as synthesis of nano-wires containing metal ions, developing metal-ion sensing methods, etc.Here, we report novel oligodeoxyribonucleotide (ODN)-based sensors that detect HgⅡ ions and AgⅠ ions in aqueous solutions.

  10. Improving the making of steel and other primary metals by using sensors based on nuclear particle accelerators

    International Nuclear Information System (INIS)

    Although sensor techniques using radioisotope radiation sources have long been used in industry for simple applications, such as thickness sensors in sheet materials or as level sensors, recent developments in compact accelerator-based radiation sources as well as in radiation detectors have led to the development of real-time, non-invasive sensors with capabilities beyond that of conventional measuring methods. We will describe two new sensors: the first being a solidification sensor for the metal casting industry which measures in three-dimensions the liquid/solid interface in continuous casting of steel and other metals, and the second being a sensor for real-time analysis of hearth wall integrity in blast furnaces to measure both erosion of carbon thickness and to detect the formation of cracks in the bricks. The prototype of the solidification sensor is based on the use of a compact 6 MeV electron linac and produces tomographic images in real-time of the solidification process in molten aluminum. The blast furnace wall monitor has been modeled and components of the system are currently being designed using the 6 MeV linac as well as a 14 MeV neutron source. (author)

  11. A survey on the effects of three surface treatment methods on bond strength between base-metal alloys and Ceromer material (Targis

    Directory of Open Access Journals (Sweden)

    Rokni. Sh.

    2004-08-01

    Full Text Available Statement of Problem: Ceramics and resins belong to the earliest tooth restorative materials. Nowadays new generations of these materials have provided a revolution in cosmetic dentistry. Ceramic Optimized polymer (Ceromer is a newly made product that the bond between this material and base metal alloys, which are used widely today, is paid too much attention. Purpose: The aim of this study was to evaluate the bond strength of targis (Ceromer to three types of base metal alloys through three different surface treatment methods. Materials and Methods: In this experimental study, ninety plates of Rexillium III, Silver cast and super cast alloys (3050.4 were prepared and surface treated through three different methods (air oxidation, vaccum oxidation and sandblast. All samples were then veneered with 1.mm thickness of Targis. After thermocycling, three-point bending test was performed by universal testing machine (Instron to evaluate the amount of forces at crack or fracture times in Targis. The type of failure (cohesive or adhesive was also evaluated microscopically. Statistical analyses were made using 2-factor ANOVA and Duncan tests. Results: The type of surface treatment method caused a statistically significant difference in force rate required for crack and fracture in Targis. Sandblasting was found as the best method. The type of alloys, in all three methods, had a significant effect just on crack creation attributing the largest amount of force to Rexillium III. Adhesive type of failure occurred mostly in super-cast alloys through air-oxidation method, and cohesive type was more among silver cast alloys and sandblast method. Conclusion: According to the results of this study, bond strength between Ceromer materials and base metal alloys is significantly great and Rexillium III alloy associated with sandblast technique the best combination.

  12. Investigation into the modes of action of extractants for base metal cations and metalate anions

    OpenAIRE

    Turkington, Jennifer Rachel

    2013-01-01

    This thesis involves the design and development of reagents for the recovery of base metals (specifically zinc, nickel and cobalt) in hydrometallurgical solvent extraction processes. The work aims to demonstrate how ligand design can affectively tune the strength and selectivity of extractants to achieve efficient recovery of the desired base metals. Chapter 1 reviews current solvent extraction processes used in extractive metallurgy, encompassing both the well established tech...

  13. Tribological characterisation of Zr-based bulk metallic glass in simulated physiological media

    Science.gov (United States)

    Chen, Q.; Chan, K. C.; Liu, L.

    2011-10-01

    Due to their excellent wear resistant properties and high strength, as well as a low Young's modulus, Zr-based bulk metallic glasses (BMGs) are potentially suitable biomaterials for low-friction arthroplasty. The wear characteristics of the Zr60.14Cu22.31Fe4.85Al9.7Ag3 bulk amorphous alloy against ultra-high-molecular-weight polyethylene (UHMWPE) compared to a CoCrMo/UHMWPE combination were investigated in two different wear screening test devices, reciprocating and unidirectional. Hank's solution and sterile calf bovine serum were selected as the lubricant fluid media. It was found that different fluid media had insignificant effect on polyethylene wear against BMG counterfaces. The wear behaviour obtained on both test devices demonstrated that Zr-based BMG achieved UHMWPE counterface wear rates superior to conventional cast CoCrMo alloy, where the wear rate of UHMWPE is decreased by over 20 times. The tribological performance of these joints is superior to that of conventional metal-on-polymer designs. Contact angle measurements suggested that the advantage of BMG over a CoCrMo alloy counterface is attributed to its highly hydrophilic surfaces.

  14. Clean cast steel technology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  15. Comparison of Four Models of Radiative Heat Transfer Between Flat Surface to Evaluate the Temperature Field Based on Example of the Continuous Casting Mould

    Directory of Open Access Journals (Sweden)

    Rywotycki M.

    2015-04-01

    Full Text Available The paper presents the results of research concerning the influence of radiative heat transfer on the strand and mould interface. The four models for determining the heat transfer boundary conditions within the primary cooling zone for the continuous casting process of steel have been presented. A cast slab - with dimensions of 1280×220 mm - has been analysed. Models describing the heat transfer by radiation have been specified and applied in the numerical calculations. The problem has been solved by applying the finite element method and the self-developed software. The simulation results, along with their analysis, have been presented. The developed models have been verified based on the data obtained from the measurements at the industrial facility.

  16. CARBON-CONTAINING COMPOSITES BASED ON METALS

    Directory of Open Access Journals (Sweden)

    VAGANOV V. E.

    2015-10-01

    Full Text Available Problem statement Among the developed technologies metal-composites production,a special place takes powder metallurgy, having fundamental differences from conventionally used foundry technologies. The main advantages of this technology are: the possibility of sensitive control, the structure and phase composition of the starting components, and ultimately the possibility of obtaining of bulk material in nanostructured state with a minimum of processing steps. The potential reinforcers metals include micro and nano-sized oxides, carbides, nitrides, whiskers. The special position is occupied with carbon nanostructures (CNS: С60 fullerenes, single-layer and multi-layer nanotubes, onions (spherical "bulbs", nano-diamonds and graphite,their properties are being intensively studied in recent years. These objects have a high thermal and electrical conductivity values, superelasticity, and have a strength approximate to the theoretical value, which can provide an obtaining composite nanomaterial with a unique set of physical and mechanical properties. In creation of a metal matrix composite nanomaterials (CM, reinforced by various CNS, a special attention should be given to mechanical activation processes (MA already at the stage of preparation of the starting components affecting the structure, phase composition and properties of aluminum-matrix composites. Purpose. To investigate the influence of mechanical activation on the structure and phase composition of aluminum-matrix composites. Conclusion. The results of the study of the structure and phase composition of the initial and mechanically activated powders and bulk-modified metal-composites are shown, depending on the type and concentration of modifying varieties CNS, regimes of MA and parameters of compaction. The study is conducted of tribological properties of Al-CNS OF nanostructured materials.

  17. Metallicity calibration for solar type stars based on red spectra

    Institute of Scientific and Technical Information of China (English)

    Jing-Kun Zhao; Gang Zhao; Yu-Qin Chen; A-Li Luo

    2011-01-01

    Based on a high resolution and high signal-to-noise ratio (S/N) spectral analysis of 90 solar-type stars, we have established several new metallicity calibrations in the Teff range [5600, 6500] K based on red spectra with the wavelength range of 560-880 nm. The new metallicity calibrations are applied to determine the metallicity of solar analogs selected from Sloan Digital Sky Survey (SDSS) spectra. There is a good consistent result with the adopted value presented in SDSS-DR7 and a small scatter of 0.26 dex for stars with S/N > 50 being obtained. This study provides a new reliable way to derive the metallicity for solar-like stars with low resolution spectra.In particular, our calibrations are useful for finding metal-rich stars, which are missing in the SEGUE Stellar Parameter Pipeline.

  18. Low-alloy constructional cast steel

    Directory of Open Access Journals (Sweden)

    D. Bartocha

    2011-07-01

    Full Text Available Production of constructional casting competitive for welded structure of high-strength steel first of all required high metallurgical quality of cast steel. Assumptions, methodology and results of investigation which the aim was determination of the most advantageous: configuration and parameters of metallurgical treatments and ways to modify, in aspects of reach the low-alloy cast steel of the highest quality as possible, are presented. A series of low-alloy cast steel melts modeled on cast steel L20HGSNM was performed, the way of argoning in laboratory induction furnace with a capacity of 50kg was worked out, modifications with additions of FeNb, FeV and master alloy MgCe were performed. During each melts samples of cast steel direct from metal bath were get and series of experimental casting was made. Chemical compositions of melted cast steel, contents of O, N and H were determined as well as influence of additions on structure and nature of impact strength samples fracture were estimated.

  19. Casting and Mechanized Titanium Restorations

    OpenAIRE

    Madrigal, A.; Lopez, I; Suarez, MJ; Salido, MP.

    2002-01-01

    INTRODUCTION: New materials and methods for clinical dentistry are continuously being introduced. There is a growing interest in the use of titanium as a restorative material for several reasons: its relatively low cost, favorable physical properties and biocompatibility. However, titanium is technically more difficult to handle than conventional metal alloys. There are two fabrication methods for titanium restorations: casting and mechanized (a combination of machine duplication and spark er...

  20. Computed Tomography For Internal Inspection Of Castings

    Science.gov (United States)

    Hanna, Timothy L.

    1995-01-01

    Computed tomography used to detect internal flaws in metal castings before machining and otherwise processing them into finished parts. Saves time and money otherwise wasted on machining and other processing of castings eventually rejected because of internal defects. Knowledge of internal defects gained by use of computed tomography also provides guidance for changes in foundry techniques, procedures, and equipment to minimize defects and reduce costs.

  1. Combination Of Investment And Centrifugal Casting

    Science.gov (United States)

    Creeger, Gordon A.

    1994-01-01

    Modifications, including incorporation of centrifugal casting, made in investment-casting process reducing scrap rate. Used to make first- and second-stage high-pressure-fuel-turbopump nozzles, containing vanes with thin trailing edges and other thin sections. Investment mold spun for short time while being filled, and stopped before solidification occurs. Centrifugal force drives molten metal into thin trailing edges, ensuring they are filled. With improved filling, preheat and pour temperatures reduced and solidification hastened so less hot tearing.

  2. TiB2 reinforced aluminum based in situ composites fabricated by stir casting

    International Nuclear Information System (INIS)

    In this study, a new technique involving mechanical stirring at the salts/aluminum interface was developed to fabricate TiB2 particulate reinforced aluminum based in situ composites with improved particle distribution. Processing parameters in terms of stirring intensity, stirring duration and stirring start time were optimized according to the microstructure and mechanical properties evaluation. The results show that, the first and last 15 min of the entire 60 min holding are of prime importance to the particle distribution of the final composites. When applying 180 rpm (revolutions per minute) stirring at the salts/aluminum interface in these two intervals, a more uniform microstructure can be achieved and the Al-4 wt% TiB2 composite thus produced exhibits superior mechanical performance. Synchrotron radiation X-ray computed tomography (SR-CT) was used to give a full-scale imaging of the particle distribution. From the SR-CT results, the in situ Al–xTiB2 composites (x=1, 4 and 7, all in wt%) fabricated by the present technique are characterized by fine and clean TiB2 particles distributed uniformly throughout the Al matrix. These composites not only have higher yield strength (σ0.2) and ultimate tensile strength (UTS), but also exhibit superior ductility, with respect to the Al–TiB2 composites fabricated by the conventional process. The σ0.2 and UTS of the Al–7TiB2 composite in the present work, are 260% and 180% higher than those of the matrix. A combined mechanism was also presented to interpret the improvements in yield strength of the composites as influenced by their microstructures and processing history. The predicted values are in good agreement with the experimental results, strongly supporting the strengthening mechanism we proposed. Fractography reveals that the composites thus fabricated, follow ductile fracture mechanism in spite of the presence of stiff reinforcements

  3. Polysiloxane based CHEMFETs for the detection of heavy metal ions

    NARCIS (Netherlands)

    Lugtenberg, Ronny J.W.; Antonisse, Martijn M.G.; Egberink, Richard J.M.; Engbersen, Johan F.J.; Reinhoudt, David N.

    1996-01-01

    The development of polysiloxane based chemically modified field effect transistors (CHEMFETs) for heavy metal ions is described. Different polar siloxane copolymers have been synthesized via an anionic copolymerization of hexamethylcyclotrisiloxane, [3-(methacryloxy)propyl]pentamethylcyclotrisiloxan

  4. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  5. The influence of cooling rate on the hardness of cast iron with nodular and vermicular graphite

    OpenAIRE

    M.S. Soiński; B. Zatoń; A. Skoczylas; A. Derda

    2008-01-01

    The paper presents hardness changes for cast iron with nodular and vermicular graphite, determined within the separately cast test blocks. Investigation has comprised cast irons with similar ferrite and pearlite fractions in the metal matrix. The hardness measurements have been performed by Brinell method for samples taken both from an edge and from the centre of a Y block (for nodular cast iron) or of a reversed U block (in the case of vermicular cast iron). Investigations have pertained bot...

  6. Numerical simulation of complex multi-phase fluid of casting process and its applications

    OpenAIRE

    CHEN Li-liang; LIU Rui-xiang; C. Beckermann

    2006-01-01

    The fluid of casting process is a typical kind of multi-phase flow. Actually, many casting phenomena have close relationship with the multi-phase flow, such as molten metal filling process, air entrapment, slag movement, venting process of die casting, gas escaping of lost foam casting and so on. Obviously, in order to analyze these phenomena accurately, numerical simulation of the multi-phase fluid is necessary. Unfortunately, so far, most of the commercial casting simulation systems do not ...

  7. Development of Metallic Coil Identification System Based on RFID

    OpenAIRE

    Kim, Myunsik; Song, Beobsung; Ju, Daegeun; Choi, Eunjung; Cho, Byunglok

    2010-01-01

    This paper describes RFID based metal products identification technique for SCM of iron and steel industry. Specially, the coil identification system is developed. To cope with the falling off the tag identification performance affected by neighbouring metallic objects, the tag attachment method based on flagtag is proposed and the reader antenna packaging technique is developed to improve the performance of target coil identification. A Crane equipped with the developed system can detect the...

  8. Al-Al compound casting

    Energy Technology Data Exchange (ETDEWEB)

    Papis, Konrad; Uggowitzer, Peter; Loeffler, Joerg [ETH Zurich, Laboratory of Metal Physics and Technology, Zurich (Switzerland)

    2007-07-01

    'Compound casting' is a process where a melt is cast onto or around a solid metallic 'insert'. It is the realization of a simple joining procedure for light metals aimed at weight-saving. Difficulties inherent in joining aluminium are its natural oxide layer and the formation of intermetallic phases. In this project, both the solid substrate and the melt used are aluminium alloys containing various alloying elements (Cu, Si, Zn in the melt, Mg in the substrate). Compounds with flawless interfaces (no contraction defects, no oxides) were successfully produced by replacing the oxide layer with a zinc layer. This was accomplished by pickling the substrate in a solution containing zincate ions, implying a redox reaction by which zinc is deposited in its metallic form. The composition and mechanical properties of the compounds' interfacial regions were investigated by SEM/EDX and microhardness measurements following the 'compound casting' process and successive heat treatments. DICTRA calculations were carried out to simulate the diffusion processes at the interface. The results from the mechanical characterization were compared to the simulations, the conclusion being that diffusion of alloying elements led to precipitation hardening of the compound.

  9. A robust segmentation approach based on analysis of features for defect detection in X-ray images of aluminium castings

    DEFF Research Database (Denmark)

    Lecomte, G.; Kaftandjian, V.; Cendre, Emmanuelle; Babot, D.

    2007-01-01

    A robust image processing algorithm has been developed for detection of small and low contrasted defects, adapted to X-ray images of castings having a non-uniform background. The sensitivity to small defects is obtained at the expense of a high false alarm rate. We present in this paper a feature...

  10. DEVELOPMENT OF CASTING TECHNOLOGIES DURING FORMATION OF PROPERTIES OF ALUMINUM-BASED MATERIALS WITH CARBON OF DIFFERENT STRUCTURAL CONDITION

    OpenAIRE

    A. T. Volochko

    2015-01-01

    The paper gives an assessment of existing casting methods used for manufacturing products from aluminum materials with carbon filling compounds. It presents results of comparative studies of properties of aluminum materials in which microcrystalline graphite, fullerene black, nanotubes and an amorphous phase of glass carbon have been used as filling compounds.

  11. DEVELOPMENT OF CASTING TECHNOLOGIES DURING FORMATION OF PROPERTIES OF ALUMINUM-BASED MATERIALS WITH CARBON OF DIFFERENT STRUCTURAL CONDITION

    Directory of Open Access Journals (Sweden)

    A. T. Volochko

    2015-11-01

    Full Text Available The paper gives an assessment of existing casting methods used for manufacturing products from aluminum materials with carbon filling compounds. It presents results of comparative studies of properties of aluminum materials in which microcrystalline graphite, fullerene black, nanotubes and an amorphous phase of glass carbon have been used as filling compounds.

  12. Japanese R&D on new cast alloys and materials

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, H.W.

    1996-05-01

    On the basis of observations of the JTEC team, it appears that Japanese universities and research institutes are leading long-term R&D thrusts for development of new materials casting technologies. Significant efforts include amorphous metals, intermetallics, application of MHD in continuous casting of steel, and energy efficient furnace technology. Industrial R&D seems focused more on process improvements than on new product technologies, but significant efforts in new cast materials included cast metal matrix composites, materials substitutions for thinner wall products, and advanced ceramic products for foundry industry applications.

  13. Simulation of mechanical properties of forged and casted steel 42CrMo4 specimen

    Directory of Open Access Journals (Sweden)

    B. Smoljan

    2010-12-01

    Full Text Available Purpose: In this paper, the prediction of working stress of quenched and tempered shaft has been done. Prediction was done for two different manufacture processes. In the first manufacture process the shaft was made of steel and in second one the shaft was made of cast steel. The working stress was characterized by yield strength and impact toughness. The method of computer simulation of working stress was applied in workpiece of complex form.Design/methodology/approach: Hardness distribution of quenched and tempered workpiece of complex form was predicted by computer simulation of quenching using a finite volume method. Hardness of quenched and tempered steel can be expressed as function of maximal hardness of actual steel, hardness of steel with 50% of martensite in microstructure, according to the time and temperature of tempering. The algorithm of estimation of yield strength and impact energy was based on hardness, HV. Starting point in studying of the mechanical properties of steel castings can be the fact that the mechanical properties of steel castings are derived from the mechanical properties of ordinary steel metal matrix reduced by the influence of the typical as-cast structure, i.e. casting defects on those properties. Hardness and yield strength will be unaffected by most defects. The only effect will be that due to the reduction in area. Coarse as-cast microstructure of cast steel lowers ductility and toughness. Impact energy of quenched and tempered cast steel was predicted based on pouring temperature, temperature of mould during the pouring and fact that steel castings are not subjected to different metallurgical and mechanical processes of microstructure improvement in so far as wrought steels.Findings: It can be concluded that working stress of quenched and tempered shaft can be successfully predicted by proposed method.Practical implications: Estimation of hardness distribution can be based on time, relevant for structure

  14. Detection of heavy metal by paper-based microfluidics.

    Science.gov (United States)

    Lin, Yang; Gritsenko, Dmitry; Feng, Shaolong; Teh, Yi Chen; Lu, Xiaonan; Xu, Jie

    2016-09-15

    Heavy metal pollution has shown great threat to the environment and public health worldwide. Current methods for the detection of heavy metals require expensive instrumentation and laborious operation, which can only be accomplished in centralized laboratories. Various microfluidic paper-based analytical devices have been developed recently as simple, cheap and disposable alternatives to conventional ones for on-site detection of heavy metals. In this review, we first summarize current development of paper-based analytical devices and discuss the selection of paper substrates, methods of device fabrication, and relevant theories in these devices. We then compare and categorize recent reports on detection of heavy metals using paper-based microfluidic devices on the basis of various detection mechanisms, such as colorimetric, fluorescent, and electrochemical methods. To finalize, the future development and trend in this field are discussed. PMID:27131999

  15. Hot Embossing of Zr-Based Bulk Metallic Glass Micropart Using Stacked Silicon Dies

    Directory of Open Access Journals (Sweden)

    Zhijing Zhu

    2015-01-01

    Full Text Available We demonstrated hot embossing of Zr65Cu17.5Ni10Al7.5 bulk metallic glass micropart using stacked silicon dies. Finite element simulation was carried out, suggesting that it could reduce the stress below 400 MPa in the silicon dies and enhance the durability of the brittle silicon dies when using varying load mode (100 N for 60 s and then 400 N for 60 s compared with using constant load mode (200 N for 120 s. A micropart with good appearance was fabricated under the varying load, and no silicon die failure was observed, in agreement with the simulation. The amorphous state of the micropart was confirmed by differential scanning calorimeter and X-ray diffraction, and the nanohardness and Young’s modulus were validated close to those of the as-cast BMG rods by nanoindentation tests. The results proved that it was feasible to adopt the varying load mode to fabricate three-dimensional Zr-based bulk metallic glass microparts by hot embossing process.

  16. Plasmonic modulator based on thin metal-semiconductor-metal waveguide with gain core

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia; Malureanu, Radu; Lavrinenko, Andrei

    2013-01-01

    We focus on plasmonic modulators with a gain core to be implemented as active nanodevices in photonic integrated circuits. In particular, we analyze metal–semiconductor–metal (MSM) waveguides with InGaAsP-based active material layers. A MSM waveguide enables high field localization and therefore...... calculated numerically. We optimize the structure by considering thin metal layers. A thin single metal layer supports an asymmetric mode with a high propagation constant. Implementing such layers as the waveguide claddings allows to achieve several times higher effective indices than in the case of a...

  17. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  18. PECULIARITIES OF PROCESSES OF CARBIDE FORMATION AND DISTRIBUTION OF Cr, Mn AND Ni IN WHITE CAST IRONS

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2015-11-01

    Full Text Available During crystallization of castings from white cast iron, carbides Me3С, Me7С3, Me23С6 were formed depending on chromium and carbon content. Impeded chromium diffusion caused formation of thermodynamically unstable and non-uniform phases (carbides. During heat treatment process stable equilibrium phases were formed as a result of rearrangement of the carbides’ crystal lattice, replacement of iron, manganese, nickel and silicon atoms by chromium atoms. The allocated atoms concentrated, forming inclusions of austenite inside the carbides. Holding during 9 hours at 720 °С and annealing decreased the non-uniformity of chromium distribution in the metallic base of cast iron containing 11,5 % Cr, and increased it in the cast iron containing 21,5 % Cr. Holding during 4.5 hours at 1050 °С and normalization decreased the non-uniformity of chromium distribution in the metallic base of cast iron containing 21,5 % Cr, and increased it in cast iron containing 11,5 % Cr.

  19. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

  20. Effect of Mould Wall Thickness on Rate of Solidification of Centrifugal Casting

    OpenAIRE

    Madhusudhan; Narendranaath S; S, Mohankumar G C; Mukunda P G

    2010-01-01

    In Centrifugal Casting process the centrifugal force presses the metal against the inner wall of the metal mould, resulting in rapid solidification of the molten metal. However the solidification structures like structural uniformity and structural character of the solidified metal of centrifugal casting is of great importance, regarding to its mechanical properties. The solidification time of the casting is dependent upon the various parameters like speed ofrotation of the mold, mould wall t...

  1. Memory impedance in TiO2 based metal-insulator-metal devices

    OpenAIRE

    Li Qingjiang; Ali Khiat; Iulia Salaoru; Christos Papavassiliou; Xu Hui; Themistoklis Prodromakis

    2014-01-01

    Large attention has recently been given to a novel technology named memristor, for having the potential of becoming the new electronic device standard. Yet, its manifestation as the fourth missing element is rather controversial among scientists. Here we demonstrate that TiO2-based metal-insulator-metal devices are more than just a memory-resistor. They possess resistive, capacitive and inductive components that can concurrently be programmed; essentially exhibiting a convolution of memristiv...

  2. Vegetable Oil-Based Metal Working Fluids-A Review

    Directory of Open Access Journals (Sweden)

    Vaibhav Koushik A.V

    2012-06-01

    Full Text Available Metal working fluids are widely employed to increase the machining productivity and quality of metal cutting, but their usage poses a great threat to ecology and health of workers in the industry. Therefore, a need arose to identify eco-friendly and hazard free alternatives to conventional mineral oil based metal working fluids. Vegetable oils have become identified world over as a potential source of environmentally favorable metal working fluids due to a combination of biodegradability, renewability and excellent lubrication performance. Low oxidation and thermal stability, poor low temperature behavior, however limit their potential application as metal working lubricants and has become the thrust area of research of scientists and tribologists world over.

  3. Special thermite cast irons

    Directory of Open Access Journals (Sweden)

    Yu. Zhiguts

    2008-07-01

    Full Text Available The given paper deals with the problems of the synthesis of cast iron by metallothermy synthesis. On the basis of investigated method of calculations structures of charges have been arranged and cast iron has been synthesized further. Peculiarities metallothermic smelting were found, mechanical properties and structure of received cast iron were investigated and different technologies for cast iron receiving were worked out.

  4. Correlation Between Surface Roughness and Rheological Properties of Liquid Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    B. Borowiecki

    2012-12-01

    Full Text Available The investigation of filling process of ductile cast iron flow in sand mould was showed the correlation between casting roughness surface and rheological properties of metal. Evidently of castings surface roughness was state of distance, from a few to a dozen diameters of vertical channel inlet. The method of rod fluidity test permit to study of rheological properties of metal and the roughness surface of castings.

  5. EFFECT OF CASTING MOULD ON MECHANICAL PROPERTIES OF 6063 ALUMINUM ALLOY

    OpenAIRE

    WASIU AJIBOLA AYOOLA; SAMSON OLUROPO ADEOSUN; OLUJIDE SAMUEL SANNI; AKINLABI OYETUNJI

    2012-01-01

    Modern production methods for casting articles include the use of sand- mould, metal-mould, die, and centrifugal castings. Castings produced using sand mould is known to have peculiar microstructures depending on average size, distribution and shape of the moulding sand grains and the chemical composition of the alloy. These affect the surface finish, permeability and refractoriness of all the castings. In this paper, the effect of using CO2 process, metal mould, cement-bonded sand mould and ...

  6. Zr-based conversion coatings for multi-metal substrates

    OpenAIRE

    Cerezo Palacios, J.M.

    2015-01-01

    In this PhD work, a new surface treatment based on the application of Zr-based conversion coatings by immersion in a Cu containing Zr-based conversion solution was investigated as a replacement of the traditional phosphating process for the automotive industry. Nowadays most of the cars are made of a combination of different metals, therefore, one of the aims of this work is to study the formation mechanism of Zr-based conversion coatings on different metallic surfaces. Prior to the immersion...

  7. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich

    2015-04-01

    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  8. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    relations and caste identities have overarching dimensions in the day-to-day politics of the study villages. Though caste almost ceases to operate in relation to strict religious strictures, under economic compulsion the division of labour largely coincides with caste division. In the cultural...

  9. FINITE ELEMENT NUMERICAL SIMULATION OF TEMPERATURE FIELD IN METAL PATTERN CASTING SYSTEM AND "REVERSE METHOD" OF DEFINING THE THERMAL PHYSICAL COEFFICIENT

    Institute of Scientific and Technical Information of China (English)

    L. Chen; P.L. Wang; P.N. Song; J.Y. Zhang

    2007-01-01

    With the technology support of virtual reality and ANSYS software, an example on the simulation of temperature distribution of casting system during the solidification process was provided, which took the latent heat of phase change, the conditions for convection, and the interface heat transfer coefficient into consideration. The result of ANSYS was found to agree well with the test data. This research offers an unorthodox way or "reverse method" of defining the relevant thermal physical coefficient.

  10. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  11. Metallic ion release from biocompatible cobalt-based alloy

    Directory of Open Access Journals (Sweden)

    Dimić Ivana D.

    2014-01-01

    Full Text Available Metallic biomaterials, which are mainly used for the damaged hard tissue replacements, are materials with high strength, excellent toughness and good wear resistance. The disadvantages of metals as implant materials are their susceptibility to corrosion, the elastic modulus mismatch between metals and human hard tissues, relatively high density and metallic ion release which can cause serious health problems. The aim of this study was to examine metallic ion release from Co-Cr-Mo alloy in artificial saliva. In that purpose, alloy samples were immersed into artificial saliva with different pH values (4.0, 5.5 and 7.5. After a certain immersion period (1, 3 and 6 weeks the concentrations of released ions were determined using Inductively Coupled Plasma - Mass Spectrophotometer (ICP-MS. The research findings were used in order to define the dependence between the concentration of released metallic ions, artificial saliva pH values and immersion time. The determined released metallic ions concentrations were compared with literature data in order to describe and better understand the phenomenon of metallic ion release from the biocompatible cobalt-based alloy. [Projekat Ministarstva nauke Republike Srbije, br. III 46010 i br. ON 174004

  12. REVIEW ON DEFECTS ON STONE CRUSHER CASTINGS

    OpenAIRE

    K. Subrahmanyam; Ch. Venkata Rajesh; V. Varun Kumar

    2014-01-01

    This processes to prepare the product to fallow the step by step procedures are pattern making is the first stage for developing a new casting .this pattern is typically constructed from teak wood and the mould is formed in a mould box, which is typically constructed in two halves to assist in removing the pattern, by using electric induction furnace to prepare the molten metal this metal preparation to mix the correct proposition of alloys. Molten metal is Transferred from th...

  13. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  14. New Approaches to Aluminum Integral Foam Production with Casting Methods

    OpenAIRE

    Ahmet Güner; Mustafa Merih Arıkan; Mehmet Nebioglu

    2015-01-01

    Integral foam has been used in the production of polymer materials for a long time. Metal integral foam casting systems are obtained by transferring and adapting polymer injection technology. Metal integral foam produced by casting has a solid skin at the surface and a foam core. Producing near-net shape reduces production expenses. Insurance companies nowadays want the automotive industry to use metallic foam parts because of their higher impact energy absorption properties. In this paper, m...

  15. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Pankiw, Roman I; Muralidharan, G. (Murali); Sikka, Vinod K.

    2006-06-30

    The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

  16. Magnetic properties of Fe-Co-based bulk metallic glasses

    International Nuclear Information System (INIS)

    Amorphous [(Fe1-xCox)75B20Si5]93Nb4Y3(x=0, 0.2 and 0.4) have been produced by water-cooled Cu-mold injection casting technique in cylindrical shape. Amorphous ribbon having the same composition have been produced by rapid quenching technique. The presence of an amorphous structure have been checked by means of X-ray diffraction measurements and differential scanning calorimetry. Magnetic hysteresis loops have been measured by means of vibrating sample magnetometer at a maximum field of 10 kOe. In addition, to study the frequency dependence of magnetic losses, hysteresis loops have been measured by a digital wattmeter. A critical analysis of the results obtained on both ribbons and bulk cylinder will be presented. The obtained data will be compared with the ones of Fe-based materials conventionally exploited in applications.

  17. Thin metal films in resistivity-based chemical sensing

    OpenAIRE

    Podešva, P. (Pavel); Foret, F

    2013-01-01

    Thin metal layers are widely utilized in a number of modern applications in electronics, optics, chemistry and many other applications. At present the thin layers of metals serve in applications spanning from simple electrodes to surface plasmon resonance (SPR) or giant magnetoresistance (GMR) based sensors [1, 2]. Thin films allow monitoring redox processes in the vicinity of electrodes, adsorption/desorption equilibria of ions, organic compounds, gases, and more recently also interactio...

  18. Fatigue behaviour of a cast nickel-based superalloy Inconel 792-5A at 700 degree C:

    OpenAIRE

    Kruml, Tomáš; Obrtlík, Karel; Petrenec, Martin; POLÁK, Jaroslav

    2006-01-01

    Cylindrical specimens of a cast polycrystalline superalloy, Inconel 792-5A, were cyclically strained under total strain control at 700 compositumC up to the point of fracture. Cyclic hardening curves, the cyclic stress-strain curve and the fatigue-life curve were recorded. The dislocation recorded structure was studied using the technique of oriented foils in a transmission electron microscope. Scanning electron microscopy was used to investigate the surface relief. High amplitude straining i...

  19. The history and present of art casting in China

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    @@ A compendiary review of art casting in China: History of art casting in china has been over 5000 years. In the past few thousand years, numerous forming and decorating skills of art castings had been created, and left behind precious treasures in the world metal arts and crafts. In individual historical period and at different terrain, a unique artistic style formed,which flashed brilliant light in world artistic treasury.

  20. Metal-based nanotoxicity and detoxification pathways in higher plants.

    Science.gov (United States)

    Ma, Chuanxin; White, Jason C; Dhankher, Om Parkash; Xing, Baoshan

    2015-06-16

    The potential risks from metal-based nanoparticles (NPs) in the environment have increased with the rapidly rising demand for and use of nanoenabled consumer products. Plant's central roles in ecosystem function and food chain integrity ensure intimate contact with water and soil systems, both of which are considered sinks for NPs accumulation. In this review, we document phytotoxicity caused by metal-based NPs exposure at physiological, biochemical, and molecular levels. Although the exact mechanisms of plant defense against nanotoxicity are unclear, several relevant studies have been recently published. Possible detoxification pathways that might enable plant resistance to oxidative stress and facilitate NPs detoxification are reviewed herein. Given the importance of understanding the effects and implications of metal-based NPs on plants, future research should focus on the following: (1) addressing key knowledge gaps in understanding molecular and biochemical responses of plants to NPs stress through global transcriptome, proteome, and metablome assays; (2) designing long-term experiments under field conditions at realistic exposure concentrations to investigate the impact of metal-based NPs on edible crops and the resulting implications to the food chain and to human health; and (3) establishing an impact assessment to evaluate the effects of metal-based NPs on plants with regard to ecosystem structure and function. PMID:25974388

  1. Combining the casting and punching technology

    Directory of Open Access Journals (Sweden)

    Zh. Ashkeyev

    2016-07-01

    Full Text Available In the article there are presented the results of studying the microstructure of metals obtained by the method of casting and punching in equal-channel step matrixes (ECSM. The analysis of the microstructure of metals obtained on the scanning and transmission microscope showed that owing to realization of intensive shift deformations on the inclined portion of ECSM there emerge shear bands which extend practically in parallel to zones of the matrix channels connection and influence positively closing and sealing all internal defects of cast blanks.

  2. MCPB.py: A Python Based Metal Center Parameter Builder.

    Science.gov (United States)

    Li, Pengfei; Merz, Kenneth M

    2016-04-25

    MCPB.py, a python based metal center parameter builder, has been developed to build force fields for the simulation of metal complexes employing the bonded model approach. It has an optimized code structure, with far fewer required steps than the previous developed MCPB program. It supports various AMBER force fields and more than 80 metal ions. A series of parametrization schemes to derive force constants and charge parameters are available within the program. We give two examples (one metalloprotein example and one organometallic compound example), indicating the program's ability to build reliable force fields for different metal ion containing complexes. The original version was released with AmberTools15. It is provided via the GNU General Public License v3.0 (GNU_GPL_v3) agreement and is free to download and distribute. MCPB.py provides a bridge between quantum mechanical calculations and molecular dynamics simulation software packages thereby enabling the modeling of metal ion centers. It offers an entry into simulating metal ions in a number of situations by providing an efficient way for researchers to handle the vagaries and difficulties associated with metal ion modeling. PMID:26913476

  3. New Approaches to Aluminum Integral Foam Production with Casting Methods

    Directory of Open Access Journals (Sweden)

    Ahmet Güner

    2015-08-01

    Full Text Available Integral foam has been used in the production of polymer materials for a long time. Metal integral foam casting systems are obtained by transferring and adapting polymer injection technology. Metal integral foam produced by casting has a solid skin at the surface and a foam core. Producing near-net shape reduces production expenses. Insurance companies nowadays want the automotive industry to use metallic foam parts because of their higher impact energy absorption properties. In this paper, manufacturing processes of aluminum integral foam with casting methods will be discussed.

  4. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    Science.gov (United States)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  5. Research on the Non-metallic Inclusion in X70 Pipeline Cast Slab%X70管线钢铸坯中非金属夹杂物的研究

    Institute of Scientific and Technical Information of China (English)

    吴雨晨; 李俊国; 闫小林; 李守章; 曾亚南

    2009-01-01

    利用大样电解、金相观测、扫描电镜(SEM)和电子探针(EPMA)等手段,对X70管线钢铸坯中夹杂物的数量、粒径、形貌及组分进行了研究.结果表明:X70管线钢铸坯中夹杂物数量较多,粒径较大,且多为复合夹杂.针对大型夹杂物中硫化物、氧化物、硅铝酸盐和钙铝酸盐复合夹杂的特点,分析了铸坯中夹杂物的主要来源.%Utilizing the methods of sample-electrolysing, metallographic observation, SEM and EPMA, the quantity, dimension, morphologies and composition of non-metallic inclusions in X70 pipeline steel cast slab were investigated. It was suggested that there were larger amount of inclusions with larger diam-eter in the cast slab. Most of these inclusions were complex, such as sulfide, oxide, silicon aluminates and calcium aluminates inclusions. According to the characteristics of inclusions in the east slab, the ma-jor sources of different inclusions were analyzed and explored.

  6. Acoustic energy transmission in cast iron pipelines

    Science.gov (United States)

    Kiziroglou, Michail E.; Boyle, David E.; Wright, Steven W.; Yeatman, Eric M.

    2015-12-01

    In this paper we propose acoustic power transfer as a method for the remote powering of pipeline sensor nodes. A theoretical framework of acoustic power propagation in the ceramic transducers and the metal structures is drawn, based on the Mason equivalent circuit. The effect of mounting on the electrical response of piezoelectric transducers is studied experimentally. Using two identical transducer structures, power transmission of 0.33 mW through a 1 m long, 118 mm diameter cast iron pipe, with 8 mm wall thickness is demonstrated, at 1 V received voltage amplitude. A near-linear relationship between input and output voltage is observed. These results show that it is possible to deliver significant power to sensor nodes through acoustic waves in solid structures. The proposed method may enable the implementation of acoustic - powered wireless sensor nodes for structural and operation monitoring of pipeline infrastructure.

  7. Numerical Modelling of Metal/Flux Interface in a Continuous Casting Mould / Modelowanie Numeryczne Powierzchni Międzyfazowej Metal/Ciekły Żużel W Krystalizatorze Do Ciągłego Odlewania Stali

    Directory of Open Access Journals (Sweden)

    Jowsa J.

    2015-12-01

    Full Text Available The behaviour of liquid slag in the mould is one of the key research areas of the continuous steel casting process. Numerical simulations of steel casting in the mould equipped with submerged entry nozzle, intended for slab casting, have been carried out within the study. For modelling the behaviour of the interfaces of the liquid steel - liquid slag - air system, the VOF method was employed. In the conducted simulations, seven different procedures for the discretization of the interface of individual phases were tested. The computation results have revealed that the “entrapment” of fine slag portions into liquid steel occurs in the system under investigation; the cause of this phenomenon is explicated by the Kelvin-Helmholtz theory.

  8. Spatial Bimetallic Castings Manufactured from Iron Alloys

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2007-07-01

    Full Text Available In this paper a conception for manufacturing method of skeleton castings with composite features was shown. Main application of such castings are the working organs of machines subjected to intensive abrasive and erosive wear. Skeleton geometry was based on three-dimensional cubic net consisting of circular connectors and nodes joining 6 connectors according to Cartesian co-ordinate system. Dimension of an elementary cell was equal to 10 mm and diameter of single connector was equal to 5 mm. For bimetallic castings preparation two Fe based alloys were used: L25SHMN cast steel for skeleton substrate and ZlCr15NiMo cast iron for working part of the casting. In presented work obtained structure was analyzed with indication of characteristic regions. Authors described phenomena occurring at the alloys interface and phases in transition zone. A thesis was formulated concerning localization of transition zone at the cast iron matrix – cast steel reinforcement interface. Direction of further studies were indicated.

  9. Detuned Plasmonic Bragg Grating Sensor Based on a Defect Metal-Insulator-Metal Waveguide

    Science.gov (United States)

    Qu, Shinian; Song, Ci; Xia, Xiushan; Liang, Xiuye; Tang, Baojie; Hu, Zheng-Da; Wang, Jicheng

    2016-01-01

    A nanoscale Bragg grating reflector based on the defect metal-insulator-metal (MIM) waveguide is developed and numerically simulated by using the finite element method (FEM). The MIM-based structure promises a highly tunable broad stop-band in transmission spectra. The narrow transmission window is shown to appear in the previous stop-band by changing the certain geometrical parameters. The central wavelengths can be controlled easily by altering the geographical parameters. The development of surface plasmon polarition (SPP) technology in metallic waveguide structures leads to more possibilities of controlling light at deep sub-wavelengths. Its attractive ability of breaking the diffraction limit contributes to the design of optical sensors. PMID:27240381

  10. Modelling of Filling, Microstructure Formation, Local Mechanical Properties and Stress – Strain Development in High-Pressure Die Cast Aluminium Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Hattel, Jesper Henri; Thorborg, Jesper; Svensson, Ingvar L; Seifeddine, Salem

    2009-01-01

    .e. whether the casting is based on cast iron- or aluminium-alloys. The distribution of local properties in a casting might vary substantially which makes it complex to optimize the casting with good accuracy. Often, mechanical simulations of the load situation are based on the assumption that the cast...... in an aluminium alloy is considered including simulation of the entire casting process with emphasis on microstructure formation related to mechanical properties such as elastic modulus, yield stress, ultimate strength and elongation as well as residual stresses. Subsequently, the casting is...

  11. Assessment of the influence of magnesium content on the shape and amount of graphite precipitation in spheroidal cast iron manufactured by Metal-Odlew s.c.

    Directory of Open Access Journals (Sweden)

    W. Orłowicz

    2009-01-01

    Full Text Available The study presents the influence of time on cast iron spheroidisation, modification of the magnesium content in the alloy, and the influence of the magnesium content on the shape and number of graphite precipitations. For one particular set of production conditions, it was observed that 17 minutes after completing the modification and spheroidisation procedure, the magnesium content had decreased from 0.070% to 0.040%. This resulted in a decrease in the graphite precipitation shape index Ss from 0.081 to 0.067, as well as a decrease in the average number of graphite precipitations NA from 568 mm-2 to 305 mm-2.

  12. A microspectrometer based on subwavelength metal nanohole array

    Science.gov (United States)

    Cui, Jun; Xia, Liangping; Yang, Zheng; Yin, Lu; Zheng, Guoxing; Yin, Shaoyun; Du, Chunlei

    2014-11-01

    Catering to the active demand of the miniaturization of spectrometers, a simple microspectrometer with small size and light weight is presented in this paper. The presented microspectrometer is a typical filter-based spectrometer using the extraordinary optical transmission property of subwavelength metal hole array structure. Different subwavelength metal nanohole arrays are designed to work as different filter units obtained by changing the lattice parameters. By processing the filter spectra with a unique algorithm based on sparse representation, the proposed spectrometer is demonstrated to have the capability of high spectral resolution and accuracy. Benefit for the thin filmed feature, the microspectrometer is expected to find its application in integrated optical systems.

  13. Compressive fracture characteristics of Zr-based bulk metallic glass

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The compressive fracture characteristics of Zr-based bulk metallic glass under uniaxial compression tests are studied.The zigzag rheological behavior is observed in the compression stress-strain curves of amorphous alloys.At room temperature the uniaxial compression fracture takes place along the plane which is at a 45-degree angle to the direction of the compressive stress.The microstructure of a typical fracture pattern is the vein network.A unique,finger-like vein pattern is found to exist at the fracture surface of Zr-based bulk metallic glass.

  14. Formation of centimeter Fe-based bulk metallic glasses in low vacuum environment

    International Nuclear Information System (INIS)

    The formation of a Fe43.7Co7.3Cr14.7Mo12.6C15.5B4.3Y1.9 bulk metallic glass (BMG) was attempted in low vacuum environment and in air using commercial raw materials. The glass forming ability of the Fe-based alloys was studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and differential thermal analyzer (DTA). It was found that cylindric rods with diameters ranging from 10 mm to 5 mm could be successfully fabricated by copper-mold casting in the pressures from 1.5 Pa to 105 Pa (105 Pa = 1 atm). All BMGs exhibit a distinct glass transition and wide supercooled liquid region. The preparation condition seems not significantly affected by the thermodynamic parameters of BMG, such as supercooled liquid region, glass transition temperature and melting process. The oxygen content of the alloys prepared in different vacuum conditions was measured by a LECO oxygen analyzer, which revealed that the oxygen content was less than 100 ppm for all BMGs prepared, even in air. The good glass forming ability and excellent oxidation resistance for the present Fe-based alloy are discussed

  15. Biomaterial based novel polyurethane adhesives for wood to wood and metal to metal bonding

    Directory of Open Access Journals (Sweden)

    Mitesh Ramanlal Patel

    2009-01-01

    Full Text Available Polyurethane adhesives made from synthetic chemicals are non-biodegradable, costly and difficult to find raw materials from local market. To avoid solid pollution problem, cost effectiveness and easy availability of raw materials, biomaterials based polyurethane adhesives are used in current industrial interest. Direct use of castor oil in polyurethane adhesive gives limited hardness. Modification on active sites of castor oil to utilize double bond of unsaturated fatty acid and carboxyl group yields new modified or activated polyols, which can be utilized for polyurethane adhesive formulation. In view of this, we have synthesized polyurethane adhesives from polyester polyols, castor oil based polyols and epoxy based polyols with Isocyanate adducts based on castor oil and trimethylolpropane. To study the effects of polyurethane adhesive strength (i.e. lap shear strength on wood-to-wood and metal-to-metal bonding through various types of polyols, cross-linking density, isocyanate adducts and also to compare adhesive strength between wood to wood and metal to metal surface. These polyols and polyurethanes were characterized through GPC, NMR and IR-spectroscopy, gel and surface drying time. Thermal stability of PU adhesives was determined under the effect of cross-linking density (NCO/OH ratio. The NCO/OH ratio (1.5 was optimized for adhesives as the higher NCO/OH ratio (2.0 increasing cross-linking density and decreases adhesion. Lower NCO/OH ratio (1.0 provideslow cross-linking density and low strength of adhesives.

  16. Microstructures of nickel-base alloy dissimilar metal welds

    OpenAIRE

    Mouginot, Roman; Hänninen, Hannu

    2013-01-01

    Dissimilar metal welds (DMWs) between low-alloy steels (LAS), stainless steels (SS) and nickel-base alloys are very important in the design of conventional and nuclear power plants (NPPs). They help to reach better performances for high temperature environment but they can promote premature failure of components. Failure is often related to cracking in the heat affected zone of base materials. In this study, a literature review was conducted concerning the behavior of Inconel Ni-base alloy...

  17. Amorphous Fe-based metal foam

    International Nuclear Information System (INIS)

    A foam synthesis method that takes advantage of the viscous high-temperature liquid state of Fe-based bulk glass-forming alloys to produce amorphous steel foam is introduced. Zirconium hydride is utilized as a foaming agent taking advantage of the low hydrogen solubility of these glass-forming alloys. Amorphous foams with porosities up to 65% were produced having homogenous cellular morphologies that exhibit cell-size uniformity. Even though intracellular solid regions as thin as a few micrometers are detected, on a global scale the cellular structure is determined to be incapable of alleviating the foam from the brittle nature of the monolithic glass

  18. Low-Cost Fabrication for ZrO2-Based Electrolyte Thin-Substrate by Aqueous Gel-Casting

    Institute of Scientific and Technical Information of China (English)

    刘晓光; 李国军; 仝建峰; 陈大明

    2004-01-01

    The possibility to fabricate yttria-stabilized zirconia (YSZ) thin-substrates by aqueous gel casting of high concentrated aqueous slurries was investigated. The effects of dispersant, pH value, and solid content of slurries for gel process on stability and viscosity of slurries were optimized. YSZ thin-substrates green bodies with 100 μm thickness and 100 mm×100 mm flat plate were fabricated. Microstructure observations, density and bending measurements show that these green bodies are homogeneous and highly densified. After sintering at 1873 K×2 h, the ionic conductivity reaches 0.155 S·cm-1 at 1273 K.

  19. Evidence-based nursing care for patients from different cultures with a fractured wrist in a plaster cast

    OpenAIRE

    Kabuki Ocansey, Pearl

    2013-01-01

    A broken arm or wrist is usually caused by a fall onto an outstretched arm. It usually takes six to eight weeks to heal in adults, and less time in children. The aim of this study sought to describe how nurses can care for patients from different cultures with a fractured wrist in a plaster of paris cast. Qualitative content analysis was used to analysis the findings. The findings from the literature reviewed were grouped into three themes: nursing care for wrist fractures, providing cult...

  20. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Quarterly project status report, January 1, 1998--March 31, 1998

    Energy Technology Data Exchange (ETDEWEB)

    Pehlke, R.D.; Hao, Shouwei; Cookson, J.M.

    1998-03-31

    There have been numerous developments in the current project over the last three months. The most appropriate geometries for performing the interfacial heat transfer studies have been discussed with both of our Industrial Partners. Both companies have molds which may be available for adaptation to record the thermal history during casting required for determining interfacial heat transfer coefficients. The details of what instrumentation would be the most appropriate remain to be worked out, but the instrumentation would likely include thermocoupling in the mold cavity as well as in the mold wall, as well as pressure sensors in the squeeze casting geometry molds and ultrasonic gap monitoring in the low pressure and gravity fed permanent mold geometry molds. The first advisory committee meeting was held on February 6th, and the steering committee was apprised of the objectives of the program. The capabilities of the Industrial Partners were reviewed, as well as the need for the project to make use of resources from other CMC projects. The second full Advisory Committee Meeting will be held in early May.

  1. Selective fluorescence sensors for detection of nitroaniline and metal Ions based on ligand-based luminescent metal-organic frameworks

    Science.gov (United States)

    Yu, Zongchao; Wang, Fengqin; Lin, Xiangyi; Wang, Chengmiao; Fu, Yiyuan; Wang, Xiaojun; Zhao, Yongnan; Li, Guodong

    2015-12-01

    Metal-organic frameworks (MOFs) are porous crystalline materials with high potential for applications in fluorescence sensors. In this work, two solvent-induced Zn(II)-based metal-organic frameworks, Zn3L3(DMF)2 (1) and Zn3L3(DMA)2(H2O)3 (2) (L=4,4‧-stilbenedicarboxylic acid), were investigated as selective sensing materials for detection of nitroaromatic compounds and metal ions. The sensing experiments show that 1 and 2 both exhibit selective fluorescence quenching toward nitroaniline with a low detection limit. In addition, 1 exhibits high selectivity for detection of Fe3+ and Al3+ by significant fluorescence quenching or enhancement effect. While for 2, it only exhibits significant fluorescence quenching effect for Fe3+. The results indicate that 1 and 2 are both promising fluorescence sensors for detecting and recognizing nitroaniline and metal ions with high sensitivity and selectivity.

  2. Microstructure characterization of aluminium syntactic functionally graded composites containing hollow ceramic microspheres manufactured by radial centrifugal casting

    OpenAIRE

    Ferreira, S. C.; Velhinho, A.; L. A. Rocha; Fernandes, F. M. Braz

    2008-01-01

    Syntactic functionally graded metal matrix composites (SFGMMC) are a class of metallic foams in which closed porosity results from the presence of hollow ceramic microspheres (microballoons), whose spatial distribution varies continuously between the inner and the outer section of the part, thus resulting in a continuous variation in properties. In this work, aluminium-based SFGMMC rings were fabricated by radial centrifugal casting. The graded composition along the radial direction is contro...

  3. pH-induced photocurrent switching based on a highly stable drop-casting film of imidazole moiety-containing dinuclear Ru(II) Complex

    International Nuclear Information System (INIS)

    Graphical abstract: > Solvent-casting Ru(II) complex modified electrode. > Positive shifting of half-wave potentials of Ru(III)/Ru(II) by pH decreases. > Greatly enhanced cathodic photocurrents by pH decreases. - Highlights: • Solvent-casting Ru(II) complex modified electrode. • Positive shifting of half-wave potentials of Ru(III)/Ru(II) by pH decreases. • Greatly enhanced cathodic photocurrents by pH decreases. - Abstract: A new dinuclear Ru(II) complex of [(H2L1)Ru(H2L2)Ru(H2L1)](ClO4)4 {H2L1 = 2,6-bis(2-benzimidazolyl)pyridine; H2L2 = 2,6-bis(4-([2,2′:6′,2″-terpyridin]-4′-yl)phenyl)-1,5- dihydrobenzo[1,2-d:4,5-d’]diimidazole} is synthesized and characterized. The Ru(II) complex modified indium-tin oxide electrode prepared using a drop-casting method, exhibited a couple of stable surface-confined Ru(III)/Ru(II)-based redox waves centered at +0.65 V vs saturated calomel electrode that were almost unchanged after 50 consecutive cyclic voltammetry scanning. The modified electrode showed pH-dependent redox behaviors with the formal potential being decreased by 430 mV due to the occurrance of the proton-coupled redox reactions. The cathodic photocurrent generation of the modified electrode was also found to be highly pH-dependent, switching from an “off” state at pH ∼11.0 to an “on” state at pH = 2.20 with an enhancement factor of 18. The modified electrode was shown to have promising applications as photoelectrochemical pH sensing and switching devices

  4. A transparent electrode based on a metal nanotrough network

    Science.gov (United States)

    Wu, Hui; Kong, Desheng; Ruan, Zhichao; Hsu, Po-Chun; Wang, Shuang; Yu, Zongfu; Carney, Thomas J.; Hu, Liangbing; Fan, Shanhui; Cui, Yi

    2013-06-01

    Transparent conducting electrodes are essential components for numerous flexible optoelectronic devices, including touch screens and interactive electronics. Thin films of indium tin oxide--the prototypical transparent electrode material--demonstrate excellent electronic performances, but film brittleness, low infrared transmittance and low abundance limit suitability for certain industrial applications. Alternatives to indium tin oxide have recently been reported and include conducting polymers, carbon nanotubes and graphene. However, although flexibility is greatly improved, the optoelectronic performance of these carbon-based materials is limited by low conductivity. Other examples include metal nanowire-based electrodes, which can achieve sheet resistances of less than 10Ω □-1 at 90% transmission because of the high conductivity of the metals. To achieve these performances, however, metal nanowires must be defect-free, have conductivities close to their values in bulk, be as long as possible to minimize the number of wire-to-wire junctions, and exhibit small junction resistance. Here, we present a facile fabrication process that allows us to satisfy all these requirements and fabricate a new kind of transparent conducting electrode that exhibits both superior optoelectronic performances (sheet resistance of ~2Ω □-1 at 90% transmission) and remarkable mechanical flexibility under both stretching and bending stresses. The electrode is composed of a free-standing metallic nanotrough network and is produced with a process involving electrospinning and metal deposition. We demonstrate the practical suitability of our transparent conducting electrode by fabricating a flexible touch-screen device and a transparent conducting tape.

  5. Simulation of stray grain formation at the platform during Ni-base single crystal superalloy DD403 casting

    Directory of Open Access Journals (Sweden)

    Si-feng Gao

    2015-03-01

    Full Text Available The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate (V on the stray grain phenomenon have been investigated using a macro-scale ProCAST coupled with a 3D Cellular Automaton Finite Element (CAFE model. The results indicate that the stray grains nucleate at the edges of platform at V =150 μm·s-1 and 200 μm·s-1. Using ProCAST computer simulation software, it was proven that the stray grain formation is significantly dependent on the undercooling and the temperature field distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70 μm·s-1 to 200 μm·s-1.

  6. New casting coatings

    International Nuclear Information System (INIS)

    In this project the results of the researches about the influence of the four types of ceramic coatings of the evaporating patterns (on the basis of talc, mullite, zircon and cordierite) on the talc of the Lost Foam process and the castings quality are presented. For the valid evaluation of the results, some parallel examinations of the quality of castings obtained by casting in sand were carried out. (Original)

  7. Casting in Sport

    OpenAIRE

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast constructio...

  8. [Casting of dental alloys with special reference to the bonding capacity of Ni-Cr alloys].

    Science.gov (United States)

    Weber, H

    1979-07-01

    A short review on castability of dental alloys -- for which a definition is proposed -- reflects the different factors influencing the results of a casting. In this case solid sieves and plates are cast by use of one gold-base alloy (Type III) and two base metal alloys used for porcelain veneering. All three alloys filled the sieve pattern to a 100%, whereas they performed differently when cast as thin, solid squares. The most continuous results were achieved with a Ni-Cr-alloy whose melting temperature can be recognized since the ingots flow together when this point is reached. Since the plate pattern is most difficult to cast due to surface to bulk ratio it is assumed that a complete casting can only be achieved when the performance of the alloy is good and all required conditions match. Thus, this type of test seems to be suitable to determine the castability of a dental alloy. The sieve test should be used to investigate and to improve the influence of the different factors as for example burnout time and temperature of the mold and sprue size. PMID:380961

  9. Stability of metal-based nanopartiles in cell culture medium

    Czech Academy of Sciences Publication Activity Database

    Lovric, M.; Ferhatovic Hamzic, L.; Jurasin, D.; Gajovic, S.; Horák, Daniel; Vinkovic Vrcek, I.

    Braga : 3B´s Research Group, University of Minho, 2014. s. 37-38. [POLARIS 2nd Workshop Top-down fabrication and nanocharacterization techniques to develop nanosystems for biomedical applications. 20.10.2014-22.10.2014, Porto] EU Projects: European Commission(XE) 316120 - GLOWBRAIN Institutional support: RVO:61389013 Keywords : metal-based nanoparticles * tissue engineering Subject RIV: CD - Macromolecular Chemistry

  10. Stability of metal-based nanopartiles in cell culture medium

    Czech Academy of Sciences Publication Activity Database

    Lovric, M.; Ferhatovic Hamzic, L.; Jurasin, D.; Gajovic, S.; Horák, Daniel; Vinkovic Vrcek, I.

    Braga : 3B´s Research Group, University of Minho, 2014. s. 62-63. [TERM STEM 2014 NanoTools for diagnosis and regeneration of tissues with PT|Korea symposium. 23.10.2014-24.10.2014, Porto] EU Projects: European Commission(XE) 316120 - GLOWBRAIN Institutional support: RVO:61389013 Keywords : metal-based nanoparticles * tissue engineering Subject RIV: CD - Macromolecular Chemistry

  11. Weldability of a high purity offshore cast steel

    Energy Technology Data Exchange (ETDEWEB)

    Koivula, J.; Katila, R.; Liimatainen, J.; Martikainen, H.

    1989-01-01

    High purity, high strength cast steels with excellent weldability have been developed for offshore components with wall thicknesses up to 200 mm. The three new steel grades developed were given the designations OS 340, OS 540, and OS 690 according to their respective guaranteed yield strengths. The strengthening of OS steels is based mainly on solid solution hardening. Microalloying is not used because of weldability requirements. As a result of the ultra-low impurity content and low carbon contents the grain boundaries are clean of carbides, segregated impurities, and non-metallic inclusions, which contribute to the excellent toughness of these steels. (author).

  12. Effect of Annealing Treatment on Erosion-Corrosion of Zr-Based Bulk Metallic Glass in Saline-Sand Slurry

    Science.gov (United States)

    Ji, Xiulin; Shan, Yiping; Chen, Yueyue; Wang, Hui

    2016-06-01

    Bulk metallic glass (BMG) may be a good candidate to solve the erosion-corrosion (E-C) problems of marine pumps in sand-containing seawater. Since annealing treatment is an effective way to improve plasticity of BMGs, the effect of annealing treatment on E-C wear of Zr-based BMG in saline-sand slurry was investigated. All of the annealed BMG samples were crystallized and the quantity of (Zr, Cu) phase increased but that of Al4Cu9 phase decreased with the increase of annealing temperature from 360 to 480 °C. Accordingly, annealing treatment enhances plasticity of the as-cast BMG at the cost of hardness and corrosion resistance. Moreover, 480 °C annealed BMG sample possesses the highest hardness and the lowest corrosion current density in all of the annealed BMG samples. Using a slurry pot erosion tester, the E-C wear of the as-cast and annealed BMG samples was studied under different impingement angles, impact velocities, and concentrations in saline-sand slurry. With the improvement of plasticity, 480 °C annealed BMG sample exhibits the best E-C wear resistance under high impingement angle, high impact velocity, and high sand concentration.

  13. Effect of Annealing Treatment on Erosion-Corrosion of Zr-Based Bulk Metallic Glass in Saline-Sand Slurry

    Science.gov (United States)

    Ji, Xiulin; Shan, Yiping; Chen, Yueyue; Wang, Hui

    2016-05-01

    Bulk metallic glass (BMG) may be a good candidate to solve the erosion-corrosion (E-C) problems of marine pumps in sand-containing seawater. Since annealing treatment is an effective way to improve plasticity of BMGs, the effect of annealing treatment on E-C wear of Zr-based BMG in saline-sand slurry was investigated. All of the annealed BMG samples were crystallized and the quantity of (Zr, Cu) phase increased but that of Al4Cu9 phase decreased with the increase of annealing temperature from 360 to 480 °C. Accordingly, annealing treatment enhances plasticity of the as-cast BMG at the cost of hardness and corrosion resistance. Moreover, 480 °C annealed BMG sample possesses the highest hardness and the lowest corrosion current density in all of the annealed BMG samples. Using a slurry pot erosion tester, the E-C wear of the as-cast and annealed BMG samples was studied under different impingement angles, impact velocities, and concentrations in saline-sand slurry. With the improvement of plasticity, 480 °C annealed BMG sample exhibits the best E-C wear resistance under high impingement angle, high impact velocity, and high sand concentration.

  14. Kinetics of carbon distribution in uranium doping elements and its alloys at centrifugal casting

    International Nuclear Information System (INIS)

    The report presents results of the metallic Uranium and its Zirconium and Niobium alloys centrifugal cas-ting influence on the distribution mode of the alloying elements in casts,structure and carbide composition.Distribution mechanism of carbon and alloying elements in Uranium during centrifugal casting is suggested in the report

  15. Investigation on the Interface Characteristics of Al/Mg Bimetallic Castings Processed by Lost Foam Casting

    Science.gov (United States)

    Jiang, Wenming; Li, Guangyu; Fan, Zitian; Wang, Long; Liu, Fuchu

    2016-05-01

    The lost foam casting (LFC) process was used to prepare the A356 aluminum and AZ91D magnesium bimetallic castings, and the interface characteristics of the reaction layer between aluminum and magnesium obtained by the LFC process were investigated in the present work. The results indicate that a uniform and compact interface between the aluminum and magnesium was formed. The reaction layer of the interface with an average thickness of approximately 1000 μm was mainly composed of Al3Mg2 and Al12Mg17 intermetallic compounds, including the Al3Mg2 layer adjacent to the aluminum insert, the Al12Mg17 middle layer, and the Al12Mg17 + δ eutectic layer adjacent to the magnesium base. Meanwhile, the Mg2Si intermetallic compound was also detected in the reaction layer. An oxide film mainly containing C, O, and Mg elements generated at the interface between the aluminum and magnesium, due to the decomposed residue of the foam pattern, the oxidations of magnesium and aluminum alloys as well as the reaction between the magnesium melt and the aluminum insert. The microhardness tests show that the microhardnesses at the interface were obviously higher than those of the magnesium and aluminum base metals, and the Al3Mg2 layer at the interface had a high microhardness compared with the Al12Mg17 and Al12Mg17 + δ eutectic layers, especially the eutectic layer.

  16. Fe based amorphous and compounds metallic alloys for magnetic and structural use

    International Nuclear Information System (INIS)

    Massive amorphous metals (thicker than 1mm) are new types of material that could have a wide range of future applications due to a unique combination of their physical properties, mechanics and magnetics. Among these are the elevated tension of fracture and hardness, and excellent soft magnetic properties. Since 1960, when an amorphous metallic alloy was first discovered, progress has continued on the application possibilities for these materials. One of their main limitations, maximum obtainable thickness, has continued to increase, since at first thicknesses of a few microns were obtained. Now amorphous alloys more than 70 mm thick are obtained using different metallic elements. Since 1995 massive amorphous metals can be produced using Fe as the base element. At first they were made in order to achieve good soft magnetic properties (thicknesses of ∼5 mm) and later a renewed interest in their use as structural material led to the development of materials with thicknesses of 16 mm and paramagnetics at room temperature. Increasing the toughness of these materials is also a challenge and investigators have proposed several solutions, among them is the development of composite materials where dendrites from a solid solution act as crack stoppers of fissures that are spread by an amorphous matrix. This work presents the results of studies with two types of synthesized materials using the rapid cooling technique from injection copper mold casting at air temperature: 1) a massive amorphous metallic alloy with composition (Fe0.375Co0.375B0.2Si0.05)96Nb4 (at.%) and 2) a composite of solid solution dendrites α-(FeCo) scattered in an amorphous matrix with a composition similar to alloy 1. Using the samples obtained structural studies were made (optic and electronic microscopy SEM, XRD, EDAX, DTA), magnetic studies (coercive field and saturation magnetization) and mechanical studies (Vickers microhardness). The fully amorphous alloy could be obtained with a maximum

  17. Laser based metal and plastics joining for lightweight design

    Science.gov (United States)

    Kahmann, Max; Quentin, Ulf; Kirchhoff, Marc; Brockmann, Rüdiger; Löffler, Klaus

    2015-03-01

    One of the most important issues in automotive industry is lightweight design, especially since the CO2 emission of new cars has to be reduced by 2020. Plastic and fiber reinforced plastics (e.g. CFRP and GFRP) receive besides new manufacturing methods and the employment of high-strength steels or non-ferrous metals increasing interest. Especially the combination of different materials such as metals and plastics to single components exhausts the entire potential on weight reduction. This article presents an approach based on short laser pulses to join such dissimilar materials in industrial applications.

  18. Energy reversible switching from amorphous metal based nanoelectromechanical switch

    KAUST Repository

    Mayet, Abdulilah M.

    2013-08-01

    We report observation of energy reversible switching from amorphous metal based nanoelectromechanical (NEM) switch. For ultra-low power electronics, NEM switches can be used as a complementary switching element in many nanoelectronic system applications. Its inherent zero power consumption because of mechanical detachment is an attractive feature. However, its operating voltage needs to be in the realm of 1 volt or lower. Appropriate design and lower Young\\'s modulus can contribute achieving lower operating voltage. Therefore, we have developed amorphous metal with low Young\\'s modulus and in this paper reporting the energy reversible switching from a laterally actuated double electrode NEM switch. © 2013 IEEE.

  19. Chemical sensors based on molecularly modified metallic nanoparticles

    International Nuclear Information System (INIS)

    This paper presents a concise, although admittedly non-exhaustive, didactic review of some of the main concepts and approaches related to the use of molecularly modified metal nanoparticles in or as chemical sensors. This paper attempts to pull together different views and terminologies used in sensors based on molecularly modified metal nanoparticles, including those established upon electrochemical, optical, surface Plasmon resonance, piezoelectric and electrical transduction approaches. Finally, this paper discusses briefly the main advantages and disadvantages of each of the presented class of sensors. (review article)

  20. Wear behaviour of Zr-based in situ bulk metallic glass matrix composites

    Indian Academy of Sciences (India)

    X F WU; G A ZHANG; F F WU

    2016-06-01

    Zr-based bulk metallic glass (BMG) and its in situ BMG matrix composites with diameter of 3 mm were fabricated by conventional Cu-mould casting method and the dry sliding wear behaviour of the BMG and composites was investigated. Compared to the pure BMG, the composites exhibited a markedly improved wear resistance from 10 to 48% due to the existence of various volume fractions of the ductile $\\beta$-Zr dendritic phase embedded in the glassy matrix. The composites showed lower friction coefficient and wear rate than the pure BMG. Meanwhile, the surface wearing of the composite with a proper amount of $\\beta$-Zr dendrites was less severe compared to that of the pure BMG. The worn surface of the composite was covered with mild grooves and some fine wear debris, which exhibited the characteristic of a mild abrasive wear. The improvement of the wear resistance of the composite with the proper amount of $\\beta$-Zr crystalline phase is attributed to the fact that the $\\beta$-Zr crystalline phase distributed in the amorphous matrix has some effective load bearing, plastic deformation and work hardening ability to decrease strain accumulation and the release of strain energy in the glassy matrix, restrict the expanding of shear bands and cracks, and occur plastic deformation homogeneously.