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Sample records for az91 magnesium alloy

  1. Thermal analytical investigations of the magnesium alloy AZ91

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    K.N. Braszczyńska - Malik

    2007-04-01

    Full Text Available The results of thermal derivative analysis (TDA, differential scanning calorimetric (DSC measurements and microstructure investigations of commercial AZ91 magnesium alloy are presented. The performed examinations allowed to determine the microstructure after solidification process and also precipitation process during continuous heating of supersaturated solid solution. The α-phase and α+γ semi-divorced eutectic were observed in as-cast material, whereas both discontinuous and continuous precipitates of γ phase were revealed after heating supersaturated AZ91 alloy.

  2. Rheo-diecasting of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    XU Jun; LIU Guojun; ZHANG Shaoming; SHI Likai; FAN Zhongyun

    2010-01-01

    A rheo-diecasting process(RDC)was investigated for semisolid processing of an AZ91D magnesium alloy.The results of the RDC samples in as-cast state indicate that the microstructure of primary ct-Mg particles has a fine size,nearly spherical morphology,and uniform distribution throughout the components.Due to the advanced microstructure and reduced level of defects,the RDC AZ91D Mg alloy exhibits an apparent improvement in mechanical properties.The quantitative metallographic investigations reveal that increasing the intensity of forced convection during the slurry preparation results in a promoted nucleation and reduced volume fraction of the primary phase solidified in the slurry makor.

  3. Fretting wear behavior of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN An-hua; HUANG Wei-jiu; LI Zhao-feng

    2006-01-01

    The fretting behaviour of the AZ91D magnesium alloy was investigated. The influence of the number of cycles, normal load (contact pressure) and the amplitude of slip on the fretting behavior of the material were focused. Fretting tests were performed under various running conditions with regard to normal load levels and slip amplitudes. The friction coefficient between the surfaces at the fretting junction was continuously recorded. The fretting damage on the magnesium specimens was studied by SEM. The results show that the wear volume increases with the increase of slip amplitude, and linearly increases with the increase of normal load in the mixed and gross slip regime, but the normal load has no obvious effect on the wear volume in the partial slip regime. The predominant fretting wear mechanism of magnesium alloy in the slip regime is the oxidation wear, delaminated wear and abrasive wear.

  4. Plasma electrolytic oxidation coating on AZ91 magnesium alloy modified by neodymium and its corrosion resistance

    Science.gov (United States)

    Song, Y. L.; Liu, Y. H.; Yu, S. R.; Zhu, X. Y.; Wang, Q.

    2008-03-01

    Ceramic coatings on the surfaces of Mg-9Al-1Zn (AZ91) magnesium alloy and Mg-9Al-1Zn-1Nd magnesium alloy (AZ91 magnesium alloy modified by neodymium, named as AZ91Nd in this paper) are synthesized in aluminate electrolyte by plasma electrolytic oxidation (PEO) process, respectively. X-ray diffraction and X-ray photoelectron spectroscopy analyses show the PEO coating on the Mg-9Al-1Zn-1Nd alloy comprises not only MgO and Al 2O 3, which are found in the coating on the AZ91 alloy, but also a trace amount of Nd 2O 3. Microstructure observations indicate the addition of Nd can decrease the sizes of β phases and form Al 2Nd intermetallics in the AZ91 alloy. The fine β phases can effectively restrain the formation of unclosed-holes and greatly decrease the sizes of pores in the coating during the PEO process. In addition, the Al 2Nd intermetallics can be completely covered due to the lateral growth of the PEO coatings formed on the α and β phases. As a result, the coating on the AZ91Nd alloy possesses a dense microstructure compared with that on the AZ91 alloy. The following corrosion tests indicate the corrosion resistance of the PEO coating on the AZ91Nd alloy is evidently higher than that of the PEO coating on the AZ91 alloy.

  5. CYCLIC FATIGUE RESISTANCE OF AZ91 MAGNESIUM ALLOY

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    Aneta Němcová

    2009-11-01

    Full Text Available The paper deals with determination of principal mechanical properties and the investigation of fatigue behaviour of AZ91 magnesium alloy. The experimental material was made by squeeze casting technique and heat treated to obtain T4 state (solution annealing, when hard, brittle Mg17Al12 intermetallic phase is dissolved. The basic mechanical properties (Young’s modulus, ultimate tensile strength, yield strength, elongation to fracture and reduction of area were determined by static tensile test. Furthermore, fatigue parameters were investigated. The S-N curve on the basis of smooth test bars tested under symmetrical push-pull loading at room temperature was evaluated. The measured data were subsequently used for fitting with suitable regression functions (Kohout & Věchet and Stromeyer for determination of the fatigue parameters. Fatigue limit sigma-c of the studied alloy for 108 cycles is approaching 50 MPa. In addition, the fracture surfaces were observed by scanning electron microscopy. The failure analysis proved that the striations were observed in fatigue crack propagation area and in the area of static fracture was observed the transgranular ductile fracture. The structure of the studied alloy in the basic state and after heat treatment was observed by light and scanning electron microscopy.

  6. AZ91C magnesium alloy modified by Cd

    DEFF Research Database (Denmark)

    Shabadi, R.; Ambat, Rajan; Dwarakadasa, E.S.

    2014-01-01

    In the present work, the effect of Cd on the microstructure, mechanical properties and general corrosion behaviour of AZ91C alloys was investigated. Addition of Cd was found not to be efficient in modifying/refining the microstructure or β-phase. A morphology change in β-phase from fine continuou...

  7. Simulation of Magnesium Alloy AZ91D Microstructure Using Modified Cellular Automaton Method

    Institute of Scientific and Technical Information of China (English)

    HUO Liang; LI Bin; SHI Yufeng; XU Qingyan; HAN Zhiqiang; LIU Baicheng

    2009-01-01

    A two-dimensional modified cellular automaton model was developed to simulate the solidification process of magnesium alloy, The stochastic nucleation, solute redistribution, and growth anisotropy effects were taken into account in the present model. The model was used to simulate the grain size of magnesium alloy AZ91D for various cooling rates during the solidification process. To quantitatively validate the current model, metallographic expedments were carded out on specimens obtained from sand mold AZ91D step castings. The metallographic results agree well with the prediction results. The current model can be used to accurately predict the grain sizes of cast AZ91D magnesium alloy.

  8. Semi-solid slurry of AZ91 magnesium alloy prepared by electromagnetic stirring near liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    An electromagnetic stirring process near liquidus temperature was designed and demonstrated experimentally to produce semi-solid slurry of AZ91 magnesium alloy, in order to avoid not only contamination from mechanical stirring but also the inflammation of Mg alloy melt at elevated temperature. AZ91 alloy feedstock was isothermally heat treated at 600-610 ℃ for 20 min, and then stirred by electromagnetic field. Globular primary particle characteristic was observed optically in the castings. Mechanical properties were also studied.

  9. Effects of rare earth elements on the microstructure and properties of magnesium alloy AZ91D

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    KaikunWang; KuiZhang; 等

    2002-01-01

    The effects of rare earth elements on the microstructure and properties of Magnesium alloy AZ91D alloy were studied.The different proportion of rare earth elements was added to the AZ91D and the tensile tests were carried out at different temperatures.The experimental results show that at room temperature or at 120℃ the AZ91D's decrease with the increasing amount of the rare earth elements.however,the ductility is improved.The influence of 0.14%Sb(mass fraction)on the AZ91D's strength is like that of rare earth elements(0.2%-0.4%)(mass fraction).Microstructure graphs demonstrate that appropriate amount of rare earth elements (0.1%-0.2%) can fine AZ91D's grain and improve its ductility.

  10. Effects of rare earth elements on the microstructureand properties of magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of rare earth elements on the microstructure and properties of magnesium alloy AZ91D alloy were studied. The different proportion of rare earth elements was added to the AZ91D and the tensile tests were carried out at different temperatures. The experimental results show that at room temperature or at 120℃ the AZ91D's strength decrease with the increasing amount of the rare earth elements. However, the ductility is improved. The influence of 0.14%Sb (mass fraction) on the AZ91D's strength is like that of rare earth elements (0.2%-0.4%) (mass fraction). Microstructure graphs demonstrate that appropriate amount of rare earth elements (0.1%-0.2%) can fine AZ91D's grain and improve its ductility.

  11. Thermal fatigue of magnesium-base alloy AZ91; Zur thermischen Ermuedung der Magnesium-Basislegierung AZ91

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, M.; Scholtes, B. [Institut fuer Werkstofftechnik - Metallische Werkstoffe, Universitaet Kassel (Germany)

    2008-08-15

    Thermal fatigue tests of the magnesium-base alloy AZ91 were carried out under total strain control and out-of-phase-loading conditions in a temperature range between -50 C and +190 C. Specimens produced by a vacuum die casting process were loaded under constant total strain and uniaxial homogeneous stress. To simulate the influence of different mean stresses, experiments were started at different temperature levels, e.g. the lower, mean or upper temperature of the thermal cycle. The thermal fatigue behavior is described by the resulting stress amplitudes, plastic strain amplitudes and mean stresses as a function of the number of thermal loading cycles. Depending on the maximum temperature and the number of loading cycles, cyclic softening as well as cyclic hardening behavior is observed. Due to the complex interaction of deformation, recovery and recrystallization processes and as a consequence of the individual temperature and deformation history, thermal fatigue processes of the material investigated cannot be assessed using results of isothermal experiments alone. The upper temperatures or the resp. temperature amplitudes determine the total fatigue lifetime. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Es wird ueber Ergebnisse von Untersuchungen zur thermischen Ermuedung der Mg-Gusslegierung AZ91 berichtet. Die im Vakuumdruckgussverfahren hergestellten Proben wurden bei Konstanthaltung der Totaldehnung unter einachsig-homogener Beanspruchung im Temperaturbereich zwischen -50 C und +190 C belastet. Die Versuche wurden bei unterschiedlichen Temperaturniveaus gestartet, so dass sich zu Beginn unterschiedliche Mittelbeanspruchungen einstellten. Das Werkstoffverhalten wird durch die resultierenden Spannungsamplituden, plastischen Dehnungsamplituden und Mittelspannungen charakterisiert. In Abhaengigkeit der Temperatur und der Lastspielzahl wird sowohl zyklische Entfestigung als auch Verfestigung beobachtet. Aufgrund der komplexen Wechselwirkungen

  12. Influence of neodymium on high cycle fatigue behavior of die cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    杨友; 李雪松

    2010-01-01

    High cycle fatigue behavior of die cast AZ91D magnesium alloy with different Nd contents was investigated.Axial mechanical fatigue tests were conducted at the stress ratio R=0.1 and the fatigue strength was evaluated using up-to-down load method on specimens of AZ91D with different Nd contents.The results showed that the grain of AZ91D alloy was refined,the size and amount of β-Mg17Al12 phase decreased and distributed uniformly with increasing Nd content.At the number of cycles to failure,Nf=107,the fatigue...

  13. Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

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    ZHAO Hui; LIU Zheng; CHEN Li-jia; CHEN Ji; HAN Zhong

    2006-01-01

    The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation (MAO) was characterized. The results show that the ceramic coating(3.4-23 μm in thickness)on the surface of AZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carried out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.

  14. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

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    GU Chang-dong; LIAN Jian-she; LI Guang-yu; NIU Li-yuan; JIANG Zhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM.The electroless Ni-P deposits were preferentially nucleated on the β (Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  15. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GUChang-dong; LIANJian-she; LIGuang-yu; NIULi-yuan; JIANGZhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM. The electroless Ni-P deposits were preferentially nucleated on the β(Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  16. Diffusion Bonding and Post-Weld Heat Treatment of Extruded AZ91 Magnesium Alloys

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    Fei LIN

    2015-11-01

    Full Text Available The grain size of as-extruded AZ91 magnesium alloys was refined to 12.31 μm from 21.41 μm by recrystallization annealing. The vacuum diffusion welding of as-annealed AZ91 magnesium alloys was researched. The results showed that the maximum shear strength of joints reached 64.70 MPa in the situation of 10 MPa bonding pressure, 18 Pa vacuum degree, 470 °C bonding temperature and 90 min bonding time; both bonding temperature and time are the main influence factors on as-extruded AZ91 magnesium alloys diffusion welding. Then the diffusion welded specimens were annealed, and the shear strength of joints was further improved to 76.93 MPa.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9699

  17. Comparison of corrosion behaviors of AZ31, AZ91,AM60 and ZK60 magnesium alloys

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    CHENG Ying-liang; QIN Ting-wei; WANG Hui-min; ZHANG Zhao

    2009-01-01

    The corrosion behaviours of four kinds of rolled magnesium alloys of AZ31, AZ91, AM60 and ZK60 were studied in 1 mol/L sodium chloride solution. The results of EIS and potentiodynamic polarization show that the corrosion resistance of the four materials is ranked as ZK60>AM60>AZ31>AZ91. The corrosion processes of the four magnesium alloys were also analyzed by SEM and energy dispersive spectroscopy(EDS). The results show that the corrosion patterns of the four alloys are localized corrosion and the galvanic couples formed by the second phase particles and the matrix are the main source of the localized corrosion of magnesium alloys. The corrosion resistance of the different magnesium alloys has direct relationship with the concentration of alloying elements and microstructure of magnesium alloys. The ratio of the β phase in AZ91 is higher than that in AZ31 and the β phase can form micro-galvanic cell with the alloy matrix, as a result, the corrosion resistance of AZ31 will be higher than AZ91. The manganese element in AM60 magnesium alloy can form the second phase particle of AlMnFe, which can reduce the Fe content in magnesium alloy matrix, purifying the microstructure of alloy, as a result, the corrosion resistance of AM60 is improved. However, due to the more noble galvanic couples of AlMnFe and matrix, the microscopic corrosion morphology of AM60 is more localized. The zirconium element in ZK60 magnesium alloy can refine grain, form stable compounds with Fe and Si, and purify the composition of alloy, which results in the good corrosion resistance of ZK60 magnesium alloy.

  18. Effects of rare earths on friction and wear characteristics of magnesium alloy AZ91D

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    祁庆琚; 刘勇兵; 杨晓红

    2003-01-01

    The influence of various rare-earth contents on the friction and wear characteristics of magnesium alloyAZ91D was studied. The results show that the wear resistance properties of rare-earth magnesium alloys are betterthan those of the matrix alloy under the testing conditions. Magnesium alloys undergo transition from mild wear tosevere wear. The addition of rare earths refines the structure of alloys, improves the comprehensive behaviors of themagnesium alloys, increases the stability of oxidation films on worn surfaces, enhances the loading ability of rare-earth magnesium alloys, and delays the transition from mild wear to severe wear effectively.

  19. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    Science.gov (United States)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  20. Effect of cooling rate on microstructure and compressive performance of AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    YANG Lin; FENG Hui; QIU Ke-qiang; CHEN Li-jia; LIU Zheng

    2006-01-01

    Effect of cooling rate on both microstructure and room temperature compressive performance of the AZ91 magnesium alloy was investigated. The experimental results show that with increasing cooling rate, the quantity of the solid solution phase increases and the fraction of secondary phase Mg17Al12 decreases. The almost single solid solution phase can be obtained with using liquid nitrogen as a coolant. The compressive strengths of the rapid solidified AZ91 magnesium alloys are higher than those of normal cast alloy, and decrease with increasing cooling rate. After artificial aging treatment for 14 h at 168 ℃, the compressive strength of the rapidly solidified AZ91 magnesium alloy cooled in liquid nitrogen increases from 253.5 to 335.3 MPa, while the compressive yield strength increases from 138.1 to 225.91 MPa. The improvement in the compressive strength of the rapidly solidified AZ91magnesium alloys can be attributed to the hardening effect from fine secondary phase.

  1. A novel dual nickel coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloys covered with metal coating display excellent corrosion resistance,wear resistance,conductivity and electromagnetic shielding properties.The electroless plating Ni-P as boRom layer following the electroplating nickel as surface layer on AZ91D magnesium alloy was investigated.The coating surface morphology was observed with SEM and the structure was analyzed with XRD.Electrochemical tests and salt spray tests were carried out to study the corrosion resistance.The experimental results indicate that the dual coating is uniform,compact and pore-free.The adhesion strength between magnesium alloy substrate and electroless plating Ni-P bottom layer and electroplating nickel surface layer is perfect.The corrosion resistance of AZ91D magnesium alloy is greatly improved after being protected with the dual coating.

  2. Preparation of biomimetic hydrophobic coatings on AZ91D magnesium alloy surface

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The hydrophobic coating has been a promising technology for improving surface performance. The surface performance of magnesium alloy has been limited in application. Furthermore, the hydrophobic of magnesium alloy is rarely investigated because magnesium alloy is an active metal alloy. In this paper, inspired by microstructure character of typical plant leaf surface such as lotus, the biomimetic hydrophobic coatings on AZ91D magnesium alloy surface were prepared by means of wet-chemical combining electroless. The samples were immersed into AgNO3 solution in wet-chemical method firstly. Then, biomimetic hydrophobic coatings were prepared by electroless after wet-method pretreatment. The microstructure was observed by SEM and the contact angles were measured by contact angle tester. The results indicated that the biomimetic hydrophobic coatings with uniform crystalline and dense structure could be obtained on AZ91D magnesium alloy surface. The results of contact angle revealed that the biomimetic nano-composite coatings were hydrophobic. The wet-chemical method treatment on the AZ91D magnesium alloy substrate provided a rough microstructure, thus improving adhesion of the coating and the substrate.

  3. Thermomechanical Processing and Superplasticity of AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Rongshi CHEN; J.J. Blandin; M.Suéry; Qudong WANG; Enhou HAN

    2004-01-01

    The effect of extrusion on grain refinement has been studied in the AZ91 cast ingots. It is found that grain size smaller than 10 μm can be obtained by the extrusion processing. Vickers hardness measurements were also carried out to evaluate the effect of these processes on the room temperature mechanical properties. The experimental results of high temperature tensile tests revealed that the stress was inversely proportional to the square of the grain size and that the activation energy for superplastic flow was higher than that for grain boundary diffusion.

  4. Structure and Corrosion Resistance of Microarc Oxidation Coatings on AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Cui Shihai; Han Jianmin; Li Weijing; Li Ronghua; Zhu Xiaowen; Wang Jinhua

    2004-01-01

    Magnesium alloys are widely used as shells of 3C (computer, mobile phone and consumer electronics) equipments for its impressive mechanical and physical properties, such as low density, good resistance to electromagnetic radiation, suitable for high pressure diecasting and easily recycling, etc. But poor corrosion resistance confines its extensively application. In this paper, protective coatings was successfully prepared on AZ91D magnesium alloys by micro-arc oxidation (MAO) and painting process. Microstructures and phases of MAO coatings were invesgated with scanning electron microscope (SEM) and X-Ray diffractometer. Mechanical properties of MAO coating, such as adhesive force and corrosion resistance, were also tested. Results showed that MAO coatings were a good base for painting process. MAO coatings with paint have good adhesive properties to base metal and excellent corrosion resistance. Micro-arc oxidation with painting process is a good kind of surface treatment to improve the corrosion resistance of mobile phone shell made of AZ91D magnesium alloys.

  5. ENVIRONMENTAL FRIENDLY ANODIZING ON AZ91D MAGNESIUM ALLOYS AND COATING CHARACTERISTICS

    Institute of Scientific and Technical Information of China (English)

    A. Saijo; M. Hino; M. Hiramatsu; T. Kanadani

    2005-01-01

    An environmental friendly anodizing treatment (Anomag) from a phosphate-based solution without heavy metals on AZ91D magnesium alloy was studied. The characteristics of the coatings,such as structure, composition and corrosion resistance were investigated. The effects of this anodizing treatment on the mechanical properties were examined. X-ray diffraction (XRD) analysis revealed that the structure of the coatings is amorphous or glassy. In salt spray tests coatings with an average thickness of 10μm had an anticorrosive performance of over 1000 hours. Fatigue tests revealed that anodizing onto AZ91D magnesium alloy does not affect the fatigue strength. These results demonstrate the utility of this anodizing treatment on magnesium alloy for application as a structural material, such as in the automotive field.

  6. Study on solid solution and aging process of AZ91D magnesium alloy with cerium

    Institute of Scientific and Technical Information of China (English)

    GUO

    2010-01-01

    The influence of Ce on solid solution and aging process of AZ91D magnesium alloy was analyzed.The results showed that the decomposition of β-Mg17Al12 phase in AZ91D magnesium alloy at 420 ℃ could be completed within 12 h,while this process in the Ce-containing alloy required more time.In subsequent aging process at 175 ℃,Ce obviously delayed the aging process of AZglD.It was inferred that the influence of Ce on process of solid solution and aging was relative to the Ce that existed in β-Mg17Al12 phase of original structure in the form of solid solution,and the interaction of the Ce and Al was an important factor to get process of solution and aging slowly.

  7. Preparation and Corrosion Resistance of Rare Earth Conversion Coatings on AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Xu Yue; Chen Xiang; Lü Zushun; Li Yingjie

    2005-01-01

    The feasibility of forming pollution-free and environmentally benign Ce-based rare earth conversion coatings (short for RECCs) on AZ91 magnesium alloy to enhance corrosion resistance was studied. The effect of optimum processing parameters on corrosion resistance of RECCs, such as density of treating solution, temperature and time of coating formation were discussed. Protective performance of conversion coatings on magnesium alloy was evaluated by moisture/heating test, anodic polarization, etc. The results show that Ce-based RECCs under moisture/heating condition can remain intact, with high coverage and no obvious corrosion phenomenon. Corrosion potential increases and passive phenomenon occurs while current density decreases, therefore Ce-based RECCs can improve corrosion resistance of AZ91 magnesium alloy. The morphology of Ce-based RECCs prepared under optimum process through SEM observation is found to be a few particles coherent to the base coating, and the coating has no cracks and exhibits apparent corrosion resistance during corrosion courses of AZ91 magnesium alloy.

  8. Influence of Procedure Parameters on Rheological Property of Semi-Solid AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Jiang Yunxi; Xie Shuisheng; Li Xinggang; Li Lei

    2004-01-01

    Semi-solid AZ91D magnesium alloy was investigated in isothermal steady-state condition. The influence of stirring technological parameters such as stirring temperature and shear rate to apparent viscosity of semi-solid alloy slurry was discussed. Apparent viscosity increases with stirring temperature decreases at the same shear rate. At the same stirring temperature, apparent viscosity decreases rapidly at first with shear rate increases, and then apparent viscosity decreases slowly with shear rate increases, when shear rate reaches a certain value, apparent viscosity appears tiny increase. According to the experimental data, the relation between solid volume fraction and apparent viscosity of semi-solid AZ9l D alloy at shear rate 238 s- 1 is fitted by regression method, it supplies useful data to the numerical simulation of semi-solid AZ91D alloy die casting process.

  9. Effect of cerium on ignition point of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Zhao Hongjin; Zhang Yinghui; Kang Yonglin

    2008-01-01

    The surface and interior temperature-time curves of blocky cerium modified AZ91D magnesium alloy were measured during a non-protective heating and melting process. Two inflection points with rapid increase in temperature were found on both curves, which corresponded to the formation of "auliflower" oxide on the surface and the occurrence of flame during melting. These two temperatures are therefore defined as oxidation point and ignition point, respectively.The interior temperature-time curve is similar to that measured on the surface except for a comparable time delay. The oxidation and ignition temperatures increase with Ce content, an average increase of 33℃ and 61℃ was found when Ce addition was about 1.0 wt %. However, the increasing rate of the oxidation and ignition temperature decreases with increasing Ce content. An addition of 0.6wt% Ce is recommended for ignition-resistant AZ91 magnesium alloy.

  10. Effect of cerium on ignition point of AZ91D magnesium alloy

    Directory of Open Access Journals (Sweden)

    Zhao Hongjin

    2008-02-01

    Full Text Available The surface and interior temperature-time curves of blocky cerium modified AZ91D magnesium alloy were measured during a non-protective heating and melting process. Two inflection points with rapid increase in temperature were found on both curves, which corresponded to the formation of “auliflower”oxide on the surface and the occurrence of flame during melting. These two temperatures are therefore defined as oxidation point and ignition point, respectively. The interior temperature-time curve is similar to that measured on the surface except for a comparable time delay. The oxidation and ignition temperatures increase with Ce content, an average increase of 33=and 61= was found when Ce addition was about 1.0 wt %. However, the increasing rate of the oxidation and ignition temperature decreases with increasing Ce content. An addition of 0.6wt% Ce is recommended for ignition-resistant AZ91 magnesium alloy.

  11. Electroless Ni-P plating with a phytic acid pretreatment on AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang, E-mail: cuixf97721@yahoo.com.cn [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Jin Guo; Li Qingfen; Yang Yuyun [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); Li Ying [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Wang Fuhui [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China)

    2010-05-15

    A phytic acid conversion film with especial functional groups was proposed as the pretreatment layer between Ni-P coating and AZ91D magnesium alloy substrate, to replace the traditional pretreatment. In the process, the silane coupling agent was adopted as connector between conversion film and palladium ion with catalysis. The microstructure of the phytic acid conversion coatings was observed using scanning electronic microscopy, while the composition and functional groups were analyzed by energy dispersive spectrometer and Fourier transform infrared spectroscopy. The bonding between Si-OH of the silane coupling agent and hydroxyl of phytic acid was validated by X-ray photoelectron spectroscopy, and the existence of palladium ion was also verified. The subsequent Ni-P deposited on the layer was also characterized by its structure, morphology, and corrosion resistance. The results show that the Ni-P coatings with the phytic acid pretreatment on AZ91D magnesium alloy have good corrosion resistance.

  12. Effects of magnetic fields on the phosphate conversion coating of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jin Hualan; Peng Wenyi; Guo Hongmin [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China); Yang Xiangjie, E-mail: hualanjin@ncu.edu.c [School of Mechanical and Electronic Engineering, Nanchang University, Nanchang 330031 (China)

    2010-01-01

    An external high parallel magnetic fields (MF) was imposed on the barium phosphate process of AZ91D magnesium alloy. The influences of the permanent MF on the morphology, the phase composition and the corrosion resistance of the barium phosphate coatings were studied using scanning electron microscope, X-ray diffraction, salt spay test. The results show that the coatings with MF are more compact, uniform, and smooth, and have better the corrosion resistance than without MF.

  13. Galvanic corrosion behavior of die cast AZ91D magnesium alloy in chloride solution

    Institute of Scientific and Technical Information of China (English)

    Zhensong Tong; Wei Zhang; Jiuqing Li; Jin Gao; Jiquan He; Ji Zhou

    2004-01-01

    The galvanic corrosion behavior of die cast AZ91D magnesium alloy coupled with H62 brass, 316L stainless steel, A3steel and LY12 aluminum alloy of different areas in 3.5% NaC1 solution was studied. The free corrosion potentials, galvanic potentials and currents of these galvanic couples were measured. The galvanic effects were determined by the mass loss and regression method using three points. The results show that: (1) In these four kinds of couples AZ91D acts as the anode, whose galvanic corrosion behavior is mainly controlled by the cathodic polarization; (2) The free corrosion potentials of these four kinds of couples change a liffle with time and cathodic/anodic area ratio (CAAR); (3) The galvanic potential of AZ91D/LY12 moves positively with the increase of time and CAAR; (4) The galvanic currents increase with CAAR, but there is difference in the current change between different couples; (5) The anodic dissolution rate of the magnesium alloy increases by 2-3 orders after being coupled with these four kinds of metals and the galvanic effects of these couples have such a relation as γH62>γ316LS.S>γLY12 >γA3.

  14. A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy

    Science.gov (United States)

    Akbari, Mostafa; Asadi, Parviz; Besharati Givi, MohammadKazem; Zolghadr, Parisa

    2016-03-01

    To predict the grain size and microstructure evolution during friction stir welding (FSW) of AZ91 magnesium alloy, a finite element model (FEM) is developed based on the combination of a cellular automaton model and the Kocks  -  Mecking and Laasraoui-Jonas models. First, according to the flow stress curves and using the Kocks  -  Mecking model, the hardening and recovery parameters and the strain rate sensitivity were calculated. Next, an FEM model was established in Deform-3D software to simulate the FSW of AZ91 magnesium alloy. The results of the FEM model are used in microstructure evolution models to predict the grain size and microstructure of the weld zone. There is a good agreement between the simulated and experimental microstructures, and the proposed model can simulate the dynamic recrystallization (DRX) process during FSW of AZ91 alloy. Moreover, microstructural properties of different points in the SZ as well as the effect of the w/v parameter on the grain size and microstructure are considered.

  15. Microstructure Formation Mechanism During a Novel Semisolid Rheo-rolling Process of AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Zhanyong ZHAO; Renguo GUAN; Xiang WANG; Chunming LIU

    2013-01-01

    A novel semisolid rheo-rolling process of AZ91 alloy was proposed.The microstructure formation mechanism of AZ91 magnesium alloy during the process was studied.The results reveal that the eruptive nucleation and the heterogeneous nucleation exist.During the grain growth process,the grain breakage took place and transformed into fine spherical or rosette grains on the sloping plate gradually,the other grain growth style is direct globular growth.Due to the secondary crystallization of the remnant liquids in the roll gap,the microstructure of the strip becomes finer with the increment of the casting temperature from 650 ℃ to 690 ℃.But when the casting temperature reached 710 ℃,a part of the liquid alloy transformed into the eutectic phases,and the primary grains ripened to form coarse dendrites.In the casting temperature range from 650 ℃ to 690 ℃,AZ91 alloy strip with fine spherical or rosette grains was prepared by the proposed process.

  16. Microstructure and property of zinc phosphate coating on die-casting magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    LI Guang-yu; LIAN Jian-she; NIU Li-yuan; JIANG Zhong-hao

    2006-01-01

    A surface treatment method was described, which can form a uniform and dense phosphate conversion coating on the die -casting magnesium alloy AZ91D in a non-chromate and non-nitrite bath. The coating consists of Zn3(PO4)2-4H2O, Zn, AlPO4 and MgZn2(PO4)2 analyzed by XRD. The SEM results show that the microstructure of the zinc phosphate coating transfers from flower-like to slab-like crystals with the increase of immersion time of magnesium alloy samples in the phosphating bath. The zinc phosphate coating formed in the bath with immersion time of 1 min is denser because metallic Zn and insoluble phosphate crystals co-deposit on the magnesium alloy surface and the growth of the crystals are restricted by each others. The zinc phosphate coating on the magnesium alloy is used as the base layer for further cataphoric and powder paintings. The cataphoric painting on AZ91D alloy based on phosphate coating has similar adhesion and corrosion-resistance to that based on the chromate conversion coating. But for powder painting, the former exhibits better adhesion property than the latter, due to the uneven microstructure and the enough thickness of the phosphate coating.

  17. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Indian Academy of Sciences (India)

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  18. Characterization of Ni–P coating on AZ91D magnesium alloy with surfactants and nano-additives

    Directory of Open Access Journals (Sweden)

    Mohammed Sahal

    2014-12-01

    Full Text Available Direct electroless Ni–P plating was done on AZ91D magnesium alloy by immersing magnesium AZ91D samples into a bath containing Nickel sulphate. The nucleation mechanism of Ni–P deposits on the AZ91D magnesium alloy in the presence of surfactants and nano-additives was studied by using SEM. The electroless Ni–P deposits were preferentially nucleated on the βMg17Al12 phase of AZ91D magnesium alloy. Ni–P coating was coated uniformly in the presence of surfactants. Effect of surfactant C-Tab with varying quantities was studied. Addition of surfactant C-Tab homogenized the Ni–P deposition on AZ91D magnesium alloy surface. The effect produced by surfactant C-Tab was maximum with minimum addition (1 g/l of surfactant C-Tab further increase in the surfactant C-Tab quantity did not brought much changes in morphology. Effect of surfactant SLS was studied using SEM. Surfactant SLS when incorporated in small amounts (6 g/l and 12 g/l only exerted a slight influence in Ni–P deposition on AZ91D alloy surface. However Ni–P deposition was more uniform and spread throughout the surface with the addition of SLS surfactant (18 g/l. Effect of nano additives Al2O3, ZnO, SiO2 were studied. Nano additive Al2O3 enhanced the deposition of Ni–P on AZ91D alloy when added in 0.6 g/l quantity. SiO2 addition also gave the same results. ZnO addition influenced the Ni–P deposition on AZ91D alloy positively. Ni–P surface coating was coated more uniform and spread throughout the surface with the addition of surfactants and nano-additives.

  19. Barium phosphate conversion coating on die-cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Poor corrosion resistance limits the application of magnesium alloys.Conversion coating is widely used to protect magnesium alloys because of easy operation and low cost.A novel conversion coating on die.cast AZ91D magnesium alloy containing barium salts was studied.The optimum concentrations of Ba(NO3)2,Mn(NO3)2 and NH4H2PO4 are 25 g/L,15 mL/L and 20 g/L,respectively,based on orthogonal test resulm.The treating time,solution temperature and PH value are settled to be 5-30 min,50-70℃and 2.35-3.0.respectively.The corrosion resistance of barium conversion coating is better than that of manganese-based phosphate conversion coating by immersion test.The coating is composed of Ba,P, O,Mg,Zn,Mn and Al by EDX analysis.

  20. Effects of RE on microstructure and properties of AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    AZ91 magnesium alloy was adopted as master alloy and rare earths (RE) of 1%, 2% and 3% additions wereadded, respectively. The influence of RE on the microstructure was investigated. By casting fluidity spiral specimens, effect of RE on fluidity was achieved. The microhardness of the alloys was tested. By casting specimens in permanent mold,tensile properties of the alloys with different RE addition at ambient and elevated temperatures were studied. The fracturemechanisms of the alloys were studied by SEM. RE additions cause the formation of Al11 RE3 precipitation besides phasechange in the alloys. RE firstly decreases and then increases the fluidity. RE has little influence on ambient temperaturetensile properties but greatly improves high temperature tensile properties at 150 C. Tensile failure of the alloys are mainly brittle cleavage and/or quasi-cleavage fracture

  1. High cycle fatigue properties of die-cast magnesium alloy AZ91D-1%MM

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The high cycle fatigue properties of the die-cast magnesium alloy AZ91D containing 1%mischmetal(mass fraction)at a fatigue ratio of 0.1 were investigated.The difference in the microstructure between the skin and core region of the die-cast magnesium alloy was analyzed by optical microscopy.The mechanical property tests indicate that the values of the tensile strength,elongation and hardness are 185 MPa,1.5%and HBS 70±3 at room temperature,respectively.The p-S-N curve(p=50%)of the die-cast magnesium alloy AZ91D-1%MM is determined and the mean fatigue strength corresponding to 3.8×105cycles is 70 MPa.A linear relation between S and Np in log scale between 103 and 106 cycles is written with a equation.The mechanical properties are influenced by the casting defects.The fatigue life of the samples with minor defects is near to the upper limit of the fatigue life data.The fatigue fracture surface of the samples with minor defects possesses the mixed characteristics of quasi-cleavage,lacerated ridge and dimple and it is briule fracture mode as a whole.

  2. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

  3. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-11-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  4. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-11-15

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF{sub 2} conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  5. Processing Technology and Mechanical Properties of Die-Cast Magnesium Alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    LIU Yan'gai(刘艳改); LIU Wenhui(刘文辉); XIONG Shoumei(熊守美); LIU Baicheng(柳百成); Wang Gang (王罡); MATSUMOTO Yoshihide; MURAKAMI Masayuki

    2004-01-01

    The mechanical properties of magnesium die-casting components can be improved with improved die-casting processing technology. An orthogonal experiment with four factors and three levels (Lq, 34) was used to evaluate the effect of various die-casting processing parameters on the quality and mechanical properties of an AZ91D magnesium alloy cylinder head cover component. The results show that the injection speed and casting and die temperatures all influence the component quality, with the influence of the casting pressure being the smallest. The injection speed and casting pressure are the two most important factors influencing the tensile strength. The best die-casting parameters for the magnesium alloy cylinder head cover component were determined to be a casting temperature of 660℃, a die temperature of 200℃, an injection speed of 70 ms(1, and a casting pressure of 65 MPa. The porosity is one of the most important parameters influencing the casting strength.

  6. Process Influences on Laser-beam Melting of the Magnesium Alloy AZ91

    Science.gov (United States)

    Schmid, Dominik; Renza, Johanna; Zaeh, Michael F.; Glasschroeder, Johannes

    Magnesium's great lightweight potential and high biocompatibility render laser-beam melting of this metal increasingly interesting. Despite recent research activities in this field, the properties thereby achieved are still inadequate for industrial or medical use. Low surface quality caused by powder sintered to parts' boundaries is one of the main problems. This effect is discussed theoretically and examined on single tracks of the magnesium alloy AZ91. Welding-penetration depth and width was measured on a magnesium plate with and without a powder layer. For the derivation of suitable process parameters, structures with incrementally increasing hatch distances were built and microscopically analyzed. The influence on defect percentage and hardness of the parts was determined based on specimens manufactured with different layer thicknesses. The influence of the oxygen content on solids was analyzed by varying the process atmosphere.

  7. Direct electroless Ni-P plating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Zhong-hou; QU Yu-ping; ZHENG Feng; DAI A-gan

    2006-01-01

    An electroless Ni-P plating treatment was applied on AZ91D magnesium alloy to improve its corrosion resistance. Optimum pretreatment conditions and optimum bath of electroless nickel plating for magnesium alloy were found through many experiments. In order to avoid bother of pre-plating medium layer, a set of procedure of direct electroless Ni-P under the acid condition was investigated. The properties of the coating with 10% phosphorus were investigated. The results show that a coating with high hardness, low porosity and good adhesive strength is obtained. X-ray diffraction patterns show that the structure of the coating is an amorphous phase. After annealing at 400 ℃, the amorphous phase of Ni-P is transformed to crystalline phases,and some intermetallics as Ni3P and Ni5P2 are deposited from Ni -P solid solution along with an enhancing hardness from Hv 450 to Hv 910.

  8. Semi-solid metal processing of aluminum alloy A356 and magnesium alloy AZ91: Comparison based on metallurgical consideration

    Energy Technology Data Exchange (ETDEWEB)

    Kleiner, S.; Beffort, O. [Swiss Federal Laboratories for Materials Testing and Research, EMPA Thun, CH-3602 Thun (Switzerland); Ogris, E.; Uggowitzer, P.J. [Institute of Metallurgy, ETH Swiss Federal Institute of Technology, CH-8092 Zuerich (Switzerland)

    2003-09-01

    Thixocasting or rheocasting of AZ and AM magnesium alloys continues to be a problematic case in semi-solid processing. The comparison with the aluminum thixo alloy A356 shows that the metallurgical and physical properties of the Mg alloy AZ91 are little compatible with this technology: The conclusions from this study are of fundamental importance for future developments in this field of research. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  9. Sealing of PEO Coated AZ91 Magnesium Alloy Using La-Based Solutions

    Directory of Open Access Journals (Sweden)

    Luca Pezzato

    2017-01-01

    Full Text Available In this work, solutions containing lanthanum salts were used for a post-treatment of sealing to increase the corrosion resistance of PEO coated AZ91 alloy. PEO coatings were produced on samples of AZ91 magnesium alloy using an alkaline solution containing sodium hydroxide, sodium phosphates, and sodium silicates. The sealing treatment was performed in a solution containing 12 g/L of La(NO33 at pH 4 at different temperatures and for different treatment times. Potentiodynamic polarization test, an EIS test, showed that the sealing treatment with solution containing lanthanum nitrate caused a remarkable increase in the corrosion resistance. The corrosion behavior was correlated with the surface morphology and elemental composition evaluated with scanning electron microscope (SEM, X-ray diffraction (XRD, and X-ray photoelectron spectroscopy (XPS. In particular, the sealing treatment at 50°C for 30 min resulted in being the most promising to increase the corrosion properties of PEO treated samples because of the formation of a homogeneous sealing layer, mainly composed of La(OH3.

  10. Galvanic corrosion of rare earth modified AM50 and AZ91D magnesium alloys coupled to steel and aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohedano, M.; Arrabal, R.; Pardo, A.; Paucar, A.; Merino, M. C.; Matykina, E.; Mingo, B.; Garces, G.

    2014-04-01

    Electrochemical and gravimetric measurements were used to examine the effects of neodymium and gadolinium additions on the galvanic corrosion behaviour of AM50 and AZ91D magnesium alloys coupled to A 570 Gr 36 carbon steel and AA2011-AA6082 aluminium alloys. Rare earth modified alloys showed Al{sub 2}Nd/Al{sub 2}Gd and Al-Mn-Nd/Al-Mn-Gd intermetallics, reduced area fraction of {beta}-Mg{sub 1}7Al{sub 1}2 phase and increased corrosion resistance due to increased surface passivity and suppression of micro-galvanic couples. Neodymium and gadolinium additions improved the galvanic corrosion resistance of AM50 alloy, but were less effective in case of the AZ91D alloy. The AA6082 alloy was the most compatible material and the AA2011 alloy was the least compatible. (Author)

  11. Effects of Ce on damping capacity of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    黄正华; 郭学锋; 张忠明

    2004-01-01

    The microstructures and damping capacity of AZ91D cast alloys containing various Ce contents were investigated. Damping capacity (Q-1) of the alloys was measured by cantilever beam technique, and the relationship between damping capacity and strain amplitude was investigated. The results show that Al4 Ce phase is formed in AZ91D alloy after adding a certain quantity of Ce contents, then as-cast microstructures of the alloys are refined.Meanwhile the damping capacity of the alloys is also improved. When the mass fraction of Ce is 0.7 %, the most obvious refinement effect and the maximum damping capacity can be obtained. When the damping capacity (Q-1) is 2. 728 × 10-3 , 61% increment can be obtained compared with unmodified AZ91D alloy. The damping capacity of the alloys is relative to strain amplitude, and the damping behavior can be explained by the theory of Granato and Lucke.

  12. Reheating microstructure of refined AZ91D magnesium alloy in semi-solid state

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 罗守靖

    2004-01-01

    By means of equal channel angular extrusion (ECAE) test, upsetting test and metalloscope, reheating microstructures of raw casting ingots, materials prepared by SIMA and materials extruded by ECAE in semi-solid state were investigated. The results show that compared with those of raw casting ingots and materials prepared by SIMA, reheating microstructure of materials extruded by ECAE is the best and the final grain size is the finest.With increasing holding time, a growing phenomenon occurs in reheating microstructure of materials extruded by ECAE, which can be described by Ostwald ripening law. The average grain size increases firstly, subsequently decreases and the shape factor of grains approaches to 1 as the reheating temperature increases. With increasing equivalent strain, the average grain size decreases. This demonstrates that reheating material extruded by ECAE technology is a good method to prepare AZ91D magnesium alloy semi-solid billets.

  13. Microstructure and properties of oxalate conversion coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    JIANG Yong-feng; ZHOU Hai-tao; ZENG Su-min

    2009-01-01

    The oxalate coating formed on AZ91D magnesium alloy by chemical conversion treatment methods in oxalate salt solutions was investigated.The surface morphologies and chemical composition of coating were examined using scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-ray (EDX).Electrochemical impedance spectroscopy (EIS),potentiodynamic polarization curves and salt spray tests were employed to evaluate corrosion protection of the coating to substrate in 5% NaCl solution.The mechanism of coating formations was also considered in details.The results indicate that a compact and dense surface morphology with fine particle clusters of the oxalate coating on magnesium alloy is presented,which mainly consists of oxide or/and organic of Mg,Al and Zn.And the anti-corrosion of the magnesium after oxalate conversion treatment is better than that of the magnesium substrate.The results of salt spray test for oxalate coating is evaluated as Grade 9 according to ASTM B117.The electric resistance of oxalate chemical conversion coating to substrate is below 0.1Ω.

  14. Improvement on the Corrosion Resistance of AZ91D Magnesium Alloy by Aluminum Diffusion Coating

    Institute of Scientific and Technical Information of China (English)

    Hongwei HUO; Ying LI; Fuhui WANG

    2007-01-01

    By combination of magnetron sputtering deposition and vacuum annealing, an aluminum diffusion coating was prepared on the substrate of AZ91D alloy to improve its corrosion resistance. The microstructure and composition of the diffusion coating was investigated by scanning electron microscopy and X-ray diffraction. The diffusion coating was mainly comprised of β phase-Al12Mg17. The continuous immersion test in 3.5 wt pct neutral NaCl solution indicated that the specimen with diffusion coating had better corrosion resistance compared with the bare AZ91D alloy specimen. The potentiodynamic polarization measurement indicated that the diffusion coating could function as an effectively protective layer to reduce the corrosion rate of AZ91D alloy when exposed to 3.5 wt pct NaCl solution.

  15. Effect of isothermal heat treatment on semi-solid microstructure of AZ91D magnesium alloy containing rare earth Gd

    Directory of Open Access Journals (Sweden)

    Yong Hu

    2015-01-01

    Full Text Available The AZ91D magnesium alloy containing rare earth Gd was prepared in this study, and the effect of semi-solid isothermal heat treatment on the microstructure of the alloy was investigated to obtain an optimum semi-solid structure. Results show that Gd can refine the microstructure of AZ91D magnesium alloy, and the optimum semi-solid AZ91D microstructure can be achieved by adding 1.5wt.% Gd. After treated at 585 °C for 30 min, the well distributed rose-shaped and near-spherical semi-solid microstructures of AZ91D+1.5wt.%Gd alloy can be obtained. The liquid phase of the semi-solid alloy consists of three components, namely, the molten pool, the “entrapped liquid” pool and the liner liquid film which separates two neighbor particles. The solid phase is composed of two phases, the primary α-Mg particles and the α-Mg phase formed in the second stage of solidification. With the increase of holding time, melting which causes the decrease of the primary α-Mg particle size is the dominant mechanism in the initial stage while coalescence and Ostwald ripening tend to be the principles later.

  16. Initial corrosion behaviors of AZ91 magnesium alloy in the presence of SO2

    Institute of Scientific and Technical Information of China (English)

    Cui Lin; Xiaogang Li

    2004-01-01

    The effects of SO2 on the initial atmospheric corrosion of AZ91D magnesium alloy were investigated in laboratory. Metallographic observation, SEM (Scanning Electron Microscopy), XRD (X-ray Diffraction) and XPS (X-ray Proton Spectrograph) were used to analyze and discuss the initial surface morphology of corrosion layers and corrosion products. The corrosion rate of the alloy increases with increasing the content of SO2. The initial attack has the characteristics of localized corrosion and preferentially concentrates on α phase. MgO and Mg(OH)2 form at first, which provide a protective layer, then the existence of SO2 decreases the pH of the thin solution on the alloy, accelerates dissolution process, and promotes the formation of MgSO3·6H20 and MgSO4·6H20,meanwhile cracks were found on the corrosion products with corrosion continuation. These soluble corrosion products and the cracks provide the paths for filtering oxygen and corrosion pollutants into the matrix, which results in severe localized corrosion and the loss of protective function of film.

  17. Superplastic behaviour of AZ91 magnesium alloy processed by high-pressure torsion

    Energy Technology Data Exchange (ETDEWEB)

    Al-Zubaydi, Ahmed S.J., E-mail: asaz1e11@soton.ac.uk [Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ (United Kingdom); Branch of Materials Science, Department of Applied Sciences, University of Technology, Baghdad (Iraq); Zhilyaev, Alexander P. [Institute for Problems of Metals Superplasticity, Russian Academy of Sciences, Khalturina 39, Ufa 450001 (Russian Federation); Wang, Shun C.; Reed, Philippa A.S. [Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2015-06-18

    An investigation has been conducted on the tensile properties of a fine-grained AZ91 magnesium alloy processed at room temperature by high pressure torsion (HPT). Tensile testing was carried out at 423 K, 473 K and 573 K using strain rates from 1×10{sup −1} s{sup −1} to 1×10{sup −4} s{sup −1} for samples processed in HPT for N=1, 3, 5 and 10 turns. After testing was completed, the microstructures were investigated by scanning electron microscopy and energy dispersive spectroscopy. The alloy processed at room temperature in HPT exhibited excellent superplastic behaviour with elongations higher than elongations reported previously for fine-grained AZ91 alloy produced by other severe plastic deformation processes, e.g. HPT, ECAP and EX-ECAP. A maximum elongation of 1308% was achieved at a testing temperature of 573 K using a strain rate of 1×10{sup −4} s{sup −1}, which is the highest value of elongation reported to date in this alloy. Excellent high-strain rate superplasticity (HSRSP) was achieved with maximum elongations of 590% and 860% at temperatures of 473 K and 573 K, respectively, using a strain rate of 1×10{sup −2} s{sup −1}. The alloy exhibited low-temperature superplasticity (LTSP) with maximum elongations of 660% and 760% at a temperature of 423 K and using strain rates of 1×10{sup −3} s{sup −1} and 1×10{sup −4} s{sup −1}, respectively. Grain-boundary sliding (GBS) was identified as the deformation mechanism during HSRSP, and the glide-dislocation creep accommodated by GBS dominated during LTSP. Grain-boundary sliding accommodated with diffusion creep was the deformation mechanism at high test temperature and slow strain rates. An enhanced thermal stability of the microstructure consisting of fine equiaxed grains during deformation at elevated temperature was attributed to the extremely fine grains produced in HPT at room temperature, a high volume fraction of nano β-particles, and the formation of β-phase filaments.

  18. Effect of combinative addition of strontium and rare earth elements on corrosion resistance of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    NIU Jie-xin; CHEN Qiu-rong; XU Nai-xin; WEI Zhong-ling

    2008-01-01

    The influence of strontium(Sr) and rare earth(RE) elements on the corrosion behavior of AZ91D magnesium alloy was investigated by conventional corrosion testing and electrochemical measurements in 3.5% NaCI solution. After comparing the mass loss and hydrogen evolution of the samples, the microstruetures of the alloys and the morphologies of their corrosion product films were characterized by electron probe microanalysis-energy dispersive spectrometry(EPMA-EDS) and Auger electron spectroscopy(AES). Compared with individual addition of Sr or RE to AZ91D, the combinative addition of 0.5% Sr and 1% RE to AZ91D successfully decreases the corrosion rate further, which can be attributed to the depression of micro-galvanic couples, as well as the formation of more protective film due to aluminum enrichment. The combinative addition of strontium and rare earth elements to AZ91D magnesium alloy appears to he a promising approach to increase its corrosion resistance.

  19. Electrochemical noise characteristics in corrosion process of AZ91D magnesium alloy in neutral chloride solution

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li-jun; ZHU Xu-bei; ZHANG Zhao; ZHANG Jian-qing

    2009-01-01

    The corrosion process of AZ91D magnesium alloy in neutral 1% (mass fraction) sodium chloride aqueous solution was investigated by electrochemical noise(EN), SEM and EDX. Fractal theory was primarily used to depict the corrosion process of the alloy. The fast wavelet transform(FWT), as well as the fast Fourier transform(FFT), was employed to analyze the EN data. The results show that the overall corrosion process can be described by three stages. The first stage corresponds to the pit nucleation and growth; the second stage involves the growth of a passive oxide layer; and the third stage involves reactivation. With increasing immersion time, fractal dimension increases fast initially, fluctuates in the medium and increases again at last. Pitting corrosion and fractal dimension increase due to the initiation and formation of pits in the initial and the end of immersion, while depresses due to the passivation in the medium period. The results of SEM and EDX support the above conclusions.

  20. High Cycle Fatigue Properties of Die-Cast Magnesium Alloy AZ91D with Addition of Different Concentrations of Cerium

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effect of addition of different concentrations of Ce on high-cycle fatigue behavior of die-cast magnesium al-loy AZ91D was investigated. Mechanical fatigue tests were conducted at the stress ratio of R = 0.1, and fatigue strength was evaluated using up-and-down loading method. The results show that the grain size of AZ91D alloy is remarkably refined, and the amount of porosity decreases and evenly distributes with the addition of Ce. The fatigue strength of AZ91D alloy at room temperature increases from 96.7 up to 116.3 MPa (1% Ce) and 105.5 MPa (2% Ce), respectively, at the number of cycles to failure, Nf = 1 × 107. The fatigue crack of AZ91D alloy initiates at porosities and inclusions, and propagates along grain boundaries. The fatigue striations on fractured surface appear with Ce addition. The fatigue fracture surface of test specimens shows mixed-fracture characteristics of quasi-cleavage and dimple.

  1. Deposition of electroless Ni-P/Ni-W-P duplex coatings on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The electroless Ni-P/Ni-W-P duplex coatings were deposited directly on AZ91D magnesium alloy by all acid-sulfate nickel bath.Nickel suitIhate and sodium tungstate were used as metal ion sources and sodium hypophosphite was used as reducing agent.The coating was characterized for its structure,morphologies,microhardness and corrosion properties.The presence of dense and coarse nodules in the duplex coatings Was observed by SEM and EDS.Tungsten content in Ni-P/Ni-W-P alloy is about 0.65%(mass fraction)and the phosphorus content is 8.1 8%(mass fraction).The microhardness of the coatings is 622 VHN.The coating shows good adhesion to the substrate.The results of electrochemical analysis,the porosity and the immersion test show that Ni-P/Ni-W-P duplex coatings possess noble anticorrosion properties to protect the AZ91D magnesium alloy.

  2. Effect of Holding Time on Thixotropic Fluidity of Semi-solid AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Zesheng JI; Maoliang HU; Xiaoping ZHENG

    2007-01-01

    To investigate the thixotropic fluidities, microstructures and mechanical properties of semi-solid AZ91D magnesium alloy during reheating, a self-made die set with channels of different sizes were used. The results show that critical forming forces and maximal forming forces could be obtained and related to the holding times in the semi-solid forming process. In the holding time of 0-2700 s, with increasing the holding time, maximal forming force decreased sharply and critical forming force decreased slowly. In the whole thixotropic flowing process, the filling-in was steady and the surface fineness was good. The forming force increased when the slurry changed the flowing direction or flowed from the big-diameter chamber to the small-diameter one. The tensile strength and elongation to failure of the sample after holding time for 2700 s, compared to as-cast sample, are increased by approximately 42.7% and 180%, respectively, and the fractured surfaces presented dimple-like pattern.

  3. Initial corrosion behavior of AZ91 magnesium alloy in simulating acid rain under wet-dry cyclic condition

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Corrosion behavior of AZ91 magnesium alloy in simulating acid rain under wet-dry cyclic condition was investigated.The results show that corrosion potential shifts positively and the corrosion current density decreases at low wet-dry cyclic time.Further increase of the cyclic time results in the negative movement of corrosion potential and the increase of current density.SEM observation indicates that corrosion Occurs only in αphase,βphase is inert in corrosive medium,and the corrosion of AZ91 magnesium appears in uniform characteristic.XPS analysis suggests that the corrosion product is mainly composed of oxide and hydroxide of magnesium and aluminum,and a small amount of sulfate is also contained in the film.

  4. Preparation of AZ91D magnesium alloy semi-solid billet by new strain induced melt activated method

    Institute of Scientific and Technical Information of China (English)

    JIANG Ju-fu; LUO Shou-jing; ZOU Jing-xiang

    2006-01-01

    New strain induced melt activated (new SIMA) method for preparing AZ91D magnesium alloy semi-solid billet is introduced by applying equal channel angular extrusion into strain induced step in SIMA method, by which semi-solid billet with fine spheroidal grains and average grain size of 18 μm can be prepared. Furthermore, average grain size of semi-solid billet is reduced with increasing extrusion pass of AZ91D magnesium alloy obtained in ECAE process. By using semi-solid billet prepared by new SIMA, thixoforged magazine plates component with high mechanical properties such as yield strength of 201.4 MPa, ultimate tensile strength of 321.8 MPa and elongation of 15.3%, can be obtained.

  5. Microstructure of Cu-based Amorphous Composite Coatings on AZ91D Magnesium Alloy by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    Kaijin Huang; Changsheng Xie; T.M.Yue

    2009-01-01

    To improve the sliding wear resistance of AZ91D magnesium alloy, Cu-based amorphous composite coatings made of Cu47Ti34Zr11Ni8 and Cu47Ti34Zr11Ni8+20 wt pct SiC powders were fabricated on AZ91D magnesium alloy by laser cladding, respectively. SEM (scanning electron microscopy), EDS (energy dispersive X-ray spectroscopy), XRD (X-ray diffraction) and TEM (transmission electron microscopy) techniques were employed to study the phases of the coatings. The results show that the coatings mainly consist of amorphous phase and different intermetallic compounds. The reason of formation of amorphous phase and the function of SiC particles were explained in details.

  6. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    Science.gov (United States)

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  7. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    Directory of Open Access Journals (Sweden)

    Agnieszka Witecka, Akiko Yamamoto, Henryk Dybiec and Wojciech Swieszkowski

    2012-01-01

    Full Text Available Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1, 3-aminopropyltriethoxysilane (S2, 3-isocyanatopyltriethoxysilane (S3, phenyltriethoxysilane (S4 and octadecyltriethoxysilane (S5. The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  8. Dynamic recrystallization of AZ91 magnesium alloy during compression deformation at elevated temperature

    Institute of Scientific and Technical Information of China (English)

    李淑波; 王艳秋; 郑明毅; 吴昆

    2004-01-01

    High temperature compressive tests of AZ91 Mg alloy were carried out at 573 -723 K and strain rates of 0. 001 - 1s -1. The microstructures of as-compressed samples were observed by optical microscopy and transmission electron microscopy (TEM), and the microhardness was also tested. It is shown that with the increase of temperature or the decrease of strain rate, the flow stress decreases, at the same time the dynamic recrystallization (DRX)of the alloy is more noticeable. The microstructures reveal that continuous dynamic recrystallization, which develops through conversion of low-angle grain boundaries into high-angle boundaries, occurs preferentially at the grain boundary.

  9. Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LI Zhao-feng; HUANG Wei-jiu; LIU Ming

    2006-01-01

    A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300 ℃ for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

  10. Effect of cw-CO2 laser surface treatment on structure and properties of AZ91 magnesium alloy

    Science.gov (United States)

    Iwaszko, Józef; Strzelecka, Monika

    2016-06-01

    In the study, samples of AZ91 magnesium alloy were subjected to a surface remelting treatment by means of a continuous wave (cw) CO2 laser. The scope of the investigation included both macro- and microstructural examination, hardness measurements, and wear resistance tests. The investigation has shown that remelting treatment leads to a strong refinement of structure in the surface layer and a more even distribution of phases. Fine α-phase dendrites have been observed to dominate in the remelting zone. The dendritic arm spacing in the laser treated surface was in the range of 1-2.5 μm. The structural changes triggered by remelting have contributed to an increase in the hardness and the wear resistance of AZ91 alloy. The microhardness of the remelted zone has increased to 71-93 HV0.05 for single-strip remelting and to 84-107 HV0.05 for multi-strip remelting in comparison with about ~60 HV0.05 for untreated alloy. The friction coefficient has decreased from 0.375 for material w/o treatment to 0.311 for remelted material. SEM investigations of samples after tribological tests have revealed the presence of parallel grooves proving the occurrence of microploughing and micro cutting of the material during the tribological testing. The results of the conducted investigation have indicated a beneficial influence of the cw-CO2 laser remelting treatment on the structure and properties of AZ91 alloy.

  11. Controlling the degradation rate of AZ91 magnesium alloy via sol–gel derived nanostructured hydroxyapatite coating

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-10-15

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg{sup 2+} ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol–gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg{sup 2+} ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications. - Highlights: • Nanostructured hydroxyapatite coatings were applied on Mg based alloy. • The whole corrosion process of Mg based alloy was controlled in body fluid. • This coating was able to act as a barrier against further release of Mg{sup 2+} ions. • The coating improved the stabilization of Mg alkalization behavior.

  12. Corrosion and wear properties of electroless Ni-P plating layer on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Zhong-hou; CHEN Zhi-yong; LIU Sha-sha; ZHENG Feng; DAI A-gan

    2008-01-01

    A direct electroless Ni-P plating treatment was applied to AZ91D magnesium alloy for improving its corrosion resistance and wear resistance. Corrosion resistance of the Ni-P coatings was evaluated by potentiodynamic polarization and immersing experiments in 3.5% NaCl solution. The wear resistance of the coatings was investigated by the wear track and the mass change after ball-on-disk experiment. The results show that corrosion resistance and wear resistance of the AZ91D alloy are greatly improved after direct electroless Ni-P plating. No discoloration is noticed until 4 d of immersion in 3.5% NaCl solution. Potentiodynamic polarization experiments show that the free corrosion potential of magnesium alloy is shifted from -1 500 mV to -250 mV and passivation occurs at 1 350 mV after direct electroless plating. The friction coefficients and wear rates of Ni-P coating and Ni-P coating after tempering are 0.10-0.351, 9.038×10-3 mm3/m and 0.13-0.177, 3.056×10-4 mm3/m, respectively, at a load of 1.5 N with dry sliding. Although minor hurt on corrosion resistance was caused, significant improvement of wear resistance was obtained after tempering treatment of the coating.

  13. Controlling the degradation rate of AZ91 magnesium alloy via sol-gel derived nanostructured hydroxyapatite coating.

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-10-01

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg(2+) ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol-gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg(2+) ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications.

  14. 基于SHPB实验的挤压AZ91D镁合金动态力学行为数值模拟%Numerical simulation of dynamic behavior of extruded AZ91D magnesium alloy based on SHPB experiment

    Institute of Scientific and Technical Information of China (English)

    周霞; 赵昌美; 李利; 黄宏军

    2014-01-01

    Dynamic compression experiments of extruded AZ91D magnesium alloy at three different strain rates were carried out based on split Hopkinson pressure bar (SHPB) technique, and a Johnson-Cook dynamic constitutive equation was obtained by fitting the experimental data. The SHPB dynamic compression of the material was simulated by using LS-DYNA software with the fitted Johnson-Cook constitutive parameters. Calculated incident, reflected, and transmitted waves were correlated with the stress-strain response of the extruded AZ91D sample using two-wave analytical method;the stress-strain curves at different strain rates obtained in the simulations were compared with the experimental and fitted stress-strain responses. The results show that the strain rate sensitivity of the extruded AZ91D Mg alloy increases with increasing the strain rate from 400 s-1 to 1000 s-1. The numerical simulation results and fitted results based on the Johnson-Cook strain-rate dependent constitutive model for the extruded AZ91D Mg alloy are basically in agreement with the experimental results.%使用霍普金森压杆技术对挤压AZ91D镁合金进行3种应变速率下的动态压缩实验,基于实验数据的拟合确定了其动态压缩的Johnson-Cook (J-C)本构方程。采用拟合的J-C本构参数和LS-DYNA有限元软件对挤压AZ91D镁合金在3种应变速率下的SHPB实验进行了数值模拟,根据模拟得到的入射波、反射波和透射波形计算得到各应变速率下完整的应力-应变曲线,并与实验及拟合的应力-应变响应进行了对比。结果表明:当应变速率在400~1000 s-1之间变化时,AZ91D镁合金的应变速率敏感性随应变率增大而增大;基于J-C材料模型描述的AZ91D镁合金应变速率相关的应力-应变本构模型,其数值模拟结果与拟合结果及实验结果基本吻合。

  15. High performance corrosion and wear resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method

    Directory of Open Access Journals (Sweden)

    Michał Tacikowski

    2014-09-01

    Full Text Available Composite, diffusive titanium nitride layers formed on a titanium and aluminum sub-layer were produced on the AZ91D magnesium alloy. The layers were obtained using a hybrid method which combined the PVD processes with the final sealing by a hydrothermal treatment. The microstructure, resistance to corrosion, mechanical damage, and frictional wear of the layers were examined. The properties of the AZ91D alloy covered with these layers were compared with those of the untreated alloy and of some engineering materials such as 316L stainless steel, 100Cr6 bearing steel, and the AZ91D alloy subjected to commercial anodizing. It has been found that the composite diffusive nitride layer produced on the AZ91D alloy and then sealed by the hydrothermal treatment ensures the corrosion resistance comparable with that of 316L stainless steel. The layers are characterized by higher electrochemical durability which is due to the surface being overbuilt with the titanium oxides formed, as shown by the XPS examinations, from titanium nitride during the hydrothermal treatment. The composite titanium nitride layers exhibit high resistance to mechanical damage and wear, including frictional wear which is comparable with that of 100Cr6 bearing steel. The performance properties of the AZ91D magnesium alloy covered with the composite titanium nitride coating are substantially superior to those of the alloy subjected to commercial anodizing which is the dominant technique employed in industrial practice.

  16. Characterization and wear resistance of macro-arc oxidation coating on magnesium alloy AZ91 in simulated bedy fluids

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The mechanical characteristics ofthe macro-arc oxidation(MAO) coating on Mg alloy AZ91 were examined by means of nano scratch tester.The corrosion and erosion corrosion behavior of AZ91 with and without MAO coating were investigated by using potentiodynamic electrochemical technique and micro-abrasion tribometer in simulated body fluids,respectively.The influence of HCO3-ions on the erosion corrosion was discussed.The results show that the coating and its substrate are in a pronounced bond.The MAO coating inereases1-2 orders of magnitude of the corrosion resistance of AZ91 alloy.HCO3-ions enhance the corrosion rates of the AZ91 alloys more significantly than the alloys with MAO coating.However,there exists an obvious passivation process of AZ91 without coating in the HCO3-solutions.Moreover,an MgCO3 film formed in HCO3-containing solutions leads to an enhancement in micro-wear resistance.MAO coating deteriorates the erosion corrosion resistance of AZ91 alloy due to the formation of oxidation debris resulted from the broken MAO coating.

  17. Improvement of Wear Resistance of Magnesium Alloy AZ91HP by High Current Pulsed Electron Beam Treatment

    Institute of Scientific and Technical Information of China (English)

    GAO Bo; HAO Sheng-zhi; ZOU Jian-xin; JIANG Li-min; ZHOU Ji-yang; DONG Chuang

    2004-01-01

    Surface modification of magnesium alloy AZ91HP (9wt%Al, 0.5wt%Zn, 0.5wt%Mn, Mg remaining percentage) by high current pulsed electron beam (HCPEB) treatment was studied in this paper. The secondary phase Mg17Al12 is nearly completely dissolved and as a result, a super-saturated solid solution forms on the re-melted surface.The microhardness is increased both in and far beyond the heat-affected zone (HAZ), reaching about 250μm.Measurements on sliding wear have shown that the wear resistance of the treated samples was improved by a factor of about 2.4 as compared to the as-received sample. It is also found that the sliding wear resistance can be further improved by surface alloying with TiN.

  18. Improving wear resistance of magnesium alloy AZ91D by TiN-CrN multilayer coating

    Institute of Scientific and Technical Information of China (English)

    MIAO Qiang; CUI Cai-e; PAN Jun-de; ZHANG Ping-ze

    2006-01-01

    Applying a novel method of arc-glow plasma depositing, a 2 μm-thick coating with 12 sub-layers of TiN and CrN was deposited alternately on the surface of magnesium alloy AZ91D to improve its wear resistance. The wear behavior was investigated by test of ball on disc sliding. The composition and microstructure of the coating were also analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the morphology of TiN-CrN film was surveyed through scanning electronic microscopy (SEM) and atom force microscopy (AFM).The adhesion strength between film and matrix was evaluated by ways of stick-peeling test. The surface micro-hardness of the coating is above HK0.011 433, and the specific wear ratio of specimens coated with TiN-CrN films tested decreases greatly compared to that of the bare metal.

  19. 基于BP神经网络的AZ91镁合金均匀化后的力学性能研究%Mechanical properties of AZ91 magnesium alloy after homogenizing annealing based on BP neural network

    Institute of Scientific and Technical Information of China (English)

    吴雄喜

    2013-01-01

    Based on BP neural network,the mechanical properties parameters of AZ91 magnesium alloy under different annealing conditions were obtained by homogenizing annealing. The results show that BP neural network can map relationship between heat treatment process and material properties very well,and prediction accuracy is very good.%基于BP神经网络法,利用均匀化退火工艺改善AZ91镁合金的组织结构,获得了不同退火状态下材料的力学特性参数。结果表明,BP神经网络能够很好地映射热处理工艺与材料性能间的关系,实验值与预测值重合度很好。

  20. Study on typical hole defects in AZ91D magnesium alloy prepared by low pressure lost foam casting

    Directory of Open Access Journals (Sweden)

    Li Jiqiang

    2013-07-01

    Full Text Available The hole defects can easily occur in magnesium alloy castings that are prepared by low pressure lost foam casting (LP-LFC process when the process parameters such as vacuum, pouring temperature and filling velocity are not properly selected. In this study, the forming mechanism of the hole defects in AZ91D magnesium castings by LP-LFC process was investigated. The shape, location and surface appearance of the hole defects were observed using optical microscopy and scanning electron microscopy, and the chemical composition on the surface of the holes was analyzed using energy spectrometer. The result indicates that there are two types of hole defects, i.e., the pyrolysis products related hole defects, including concentrative hole and blow hole defects, and slag related hole defects. The concentrative hole and the blow-hole defects were formed either by the liquid-EPS degradation products entrapped in the molten metal under the condition that the pouring temperature is equal to or lower than 730 ℃, or by the hindered transport of EPS pyrolysis products. Some irregular shape hole defects were caused by slag or by coating slough entrapment when the pouring temperature is equal to 750 ℃ and the filling velocity is equal to or greater than 100 mm·s-1. To reduce or eliminate the hole defects, the vacuum and filling velocity must be properly chosen to ensure that the metal front profile exhibits convex shape and in laminar current state, and the pouring temperature should be just high enough to ensure that the molten melt has adequate heat energy to complete the foam pyrolysis and to fully occupy the mould. For AZ91D magnesium castings in this study, the parameters should be 730 ℃ pouring temperature, 0.02-0.03 MPa vacuum and 80 mm·s-1 filling velocity.

  1. Influence of phytic acid concentration on performance of phytic acid conversion coatings on the AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong Street, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China)], E-mail: cuixf97721@yahoo.com.cn; Li Ying [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Li Qingfen; Jin Guo; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong Street, Harbin 150001 (China); Wang Fuhui [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong Street, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China)

    2008-10-15

    In this study, the phytic acid conversion coating, a new environmentally friendly chemical protective coating for magnesium alloys, was prepared. The influences of phytic acid concentration on the formation process, microstructure, chemical state and corrosion resistance of the conversion coatings on AZ91D magnesium alloy were investigated by means of weight gain measurement, field-emission scanning electron microscopy (FESEM), Fourier transform infrared (FTIR) spectroscopy, potentiodynamic polarization method and electrochemical impedance spectroscopy (EIS), respectively. And the depth profile of all elements in the optimal conversion coatings was analyzed by auger electron spectroscopy (AES). The results show that the growth, microstructure, chemical state and corrosion resistance of the conversion coatings are all obviously affected by the phytic acid concentration. The concentration of 5 g l{sup -1} corresponds to the maximum weight gain. The main elements of the coating are Mg, Al, O, P, and C, which are distributed gradually in depth. The functional groups of conversion coatings formed in higher concentration phytic acid solution are closer to the constituent of phytic acid than those formed in lower concentration phytic acid solution. The coatings formed in 1-5 g l{sup -1} are integrated and uniform. However, those formed in 20-50 g l{sup -1} have some micro-cracks on the {alpha} phase. The coating formed in 5 g l{sup -1} has the best corrosion resistance, whose open circuit current density decreases about six orders than that of the untreated sample, although the coatings deposited in 1-20 g l{sup -1} can all improve the corrosion resistance of AZ91D.

  2. Effect of cerium additive on aluminum-based chemical conversion coating on AZ91D magnesium alloy

    Science.gov (United States)

    Wang, Ximei; Zhu, Liqun; He, Xiang; Sun, Fenglou

    2013-09-01

    Based on environmentally friendly and recycling of magnesium alloys, chemical conversion coatings were prepared in aluminum nitrate solutions with cerium nitrate additive on AZ91D magnesium alloys surfaces. Effect of additive's concentration on the surface morphology, composition and corrosion resistance of aluminum-based conversion coating on magnesium alloys was studied. The surface morphology, composition, microstructure and corrosion resistance of conversion coatings were investigated using scanning electron microscopy (SEM), X-ray energy dispersion spectrometry (EDS), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and electrochemical tests respectively. The results show that the cerium content of the conversion coatings surface increased with increasing additive concentration. The conversion coatings’ morphologies first gradually became dense and the micro-cracks on the coating surface became narrow with the increase of the additive concentration. Then the coatings’ morphologies became bad and the micro-cracks widened after the additive concentration reached 0.005 mol/L. When the additive concentration was 0.005 mol/L, the conversion coating consists of Al(OH)3, Al2O3, Mg(OH)2, MgO, CeO2 and Ce2O3; the conversion coating surface morphology was the densest and the micro-cracks were the narrowest, and the corrosion resistance was also the best.

  3. Development of microarc oxidation process to improve corrosion resistance on AZ91HP magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Rong-fa; SHAN Da-yong; HAN En-hou; GUO Shi-bo

    2006-01-01

    A new anodizing process,which does not contain chromate but can improve the corrosion resistance of magnesium alloys significantly,was developed using a microarc power supply. Surface morphology was observed and the coating was compact and ceramic-like. In addition,the corrosion resistance of samples before and after anodization by the new process and a method in US Patent 5470664 was compared by potentiodymaic polarization curves,electrochemical impedance spectroscopy (EIS) and salt spray test. The results show that the anodization can improve the corrosion resistance of magnesium alloy. The samples obtained by the new process and the method mentioned in the US Patent 5470664 achieve 9 and 7 rates after 336 h salt spray test,respectively.

  4. Improvement of corrosion resistance of AZ91D magnesium alloy by gadolinium addition

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xue-hua; WEI Zhong-ling; CHEN Qiu-rong; GAN Fu-xing

    2006-01-01

    Based on the previous investigation on beneficial introduction of holmium into magnesium alloy, the effect of gadolinium, an adjacent rare earth element, on corrosion resistance was examined. The corrosion behavior of two Mg-9Al-Gd alloys (Mg-9Al-0.45Gd and Mg-9Al-1.43Gd) was evaluated and compared with that of Mg-9Al alloy without Gd by means of specimen mass loss and hydrogen evolution in 3.5% NaCl solution saturated with Mg(OH)2. The Gd-containing alloys exhibit enhanced corrosion resistance with respect to the plain Mg-9Al alloy. The microstructures of Mg-9Al alloy and Mg-9Al-0.45 Gd alloy were observed by electron probe microanalysis (EPMA) and energy dispersion spectroscopy (EDS). The alloys with Gd addition show a microstructure characterized by α phase solid solution, surrounded by minor amount of β phase and more grain-like Gd-containing phase. To illustrate the involved mechanism their polarization curves were recorded. The electrochemical investigations reveal that Gd addition shifts the corrosion potential of the alloy towards active, as Gd containing phase is more active and hence less cathodic. As a result, the micro-galvanic corrosion is suppressed. Moreover corrosion product films formed on the Gd containing alloys are more compact and provide a better protective effectiveness than that on the alloy without Gd against corrosion. Repassivation measurements in mixture solution of 0.21 mol/L K2CrO4+0.6 mol/L NaCl also verify the beneficial role of Gd addition. Based on the present preliminary analysis, both the deposited Gd-containing phases and corrosion product films are believed to be responsible for the improved corrosion behaviour due to Gd addition.

  5. The technology of preparing green coating by conducting micro-arc oxidation on AZ91D magnesium alloy

    Directory of Open Access Journals (Sweden)

    Wang Sheng

    2016-12-01

    Full Text Available Micro-arc oxidation was applied to AZ91D magnesium alloy by taking K2Cr2O7 as the colouring salt in the silicate system. It was shown that the green coating obtained through performing micro-arc oxidation on magnesium alloy consisted of Mg, Mg2SiO4, MgO, and MgCr2O4 based on analysis of X-ray diffraction (XRD, and scanning electron microscopy (SEM. Among which, MgCr2O4 was the colouring salt; there were something in the lamellar, pit, and convex forms found on the surface of the coating. The coating consisted of a porous, and a compact, layer from the outside to the inside. As demonstrated, the colour of the coating depended on the K2Cr2O7 concentration: it became gradually deeper with the addition of K2Cr2O7 and the increasing micro-arc oxidation time. The corrosion resistance and hardness of the green coating were greater than that of the matrix.

  6. Investigation of rare earth sealing of porous micro-arc oxidation coating formed on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    M.Laleh; Farzad Kargar; A.Sabour Rouhaghdam

    2012-01-01

    Magnesium and its alloys have been used in many industries,but they are reactive and require protection against aggressive environments.In this study,oxide coatings were applied on AZ91D magnesium alloy using micro-arc oxidation (MAO) process.Then,in order to seal the pores of the MAO coatings,the samples were immersed in cerium bath for different times.The surface morphologies and compositions of the coatings were analyzed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS),respectively.The corrosion behavior of the coatings was investigated with electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in 3.5 wt.% NaCl solution.The amount of the porosity of the coating was measured by electrochemical method.It was found that the sealing treatments by immersion in cerium bath successfully sealed the pores of the MAO coatings.The results of the corrosion tests showed that the MAO coating which was sealed in Ce bath for 10 min enhanced the corrosion resistance of the substrate significantly.Furthermore,this coating had the lowest amount of the porosity among the coatings.

  7. AZ91D镁合金板材电脉冲轧制工艺研究%Research on electrostimulated rolling of AZ91D magnesium alloy plate

    Institute of Scientific and Technical Information of China (English)

    阎峰云; 黄旺; 杨群英; 程从德

    2010-01-01

    利用自主研发的电脉冲轧制设备,对AZ91D镁合金板材进行了电脉冲轧制实验,证明了AZ91D镁合金具有一定的可轧性,并获得了合适的工艺参数.对高能电脉冲和轧制力共同作用下AZ91板材变形量、力学性能及微观组织的变化机理进行了分析,并与常规轧制进行了比较.结果表明,由于电塑性效应的影响,与常规轧制相比,道次累计变形量达到了40%,显微组织变化明显,晶粒明显细化,晶粒和晶界明显拉长,抗拉强度等力学性能有显著提高.

  8. Influences of laser powers on microstructure and properties of the coatings on the AZ91HP magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Yali GAO; Dangsheng XIONG; Cunshan WANG; Yongzhe CHEN

    2009-01-01

    Al-Si alloy coatings were prepared on AZ91HP magnesium alloy by broad-beam laser cladding; the influences of the powers on the microstructure and properties of the coatings were discussed. It was found that the microstructure of the coatings at the powers of 3 and 3.5 kW was characterized by Mg2Si dendrites, and needle-like Mg2Al3 (hcp) dispersing in the Mg17Al12 matrix, whereas the coating at the power of 2.5 kW was composed of the petal-like Mg2Al3 (fcc) as well as the needle-like Mg2A13(hcp). The coating at the power of 4 kW appeared as α-Mg solid solution and Mg2Si,Mg17Al12, as well as Mg2Al3 (hcp). The coatings with the powers of 3 and 3.5 kW exhibited higher microhardness and better wear resistance because of more Mg2Si and Mg17Al12. However, the coating at the power of 2.5 kW displayed better corrosion resistance.

  9. Corrosion behaviour of AZ91D and AM50 magnesium alloys with Nd and Gd additions in humid environments

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R., E-mail: raularrabal@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Matykina, E.; Pardo, A.; Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Paucar, K. [Gabinete de Corrosion, Facultad de Ingenieria Quimica y Textil, Universidad Nacional de Ingenieria, Cod. Postal 25, Lima (Peru); Mohedano, M.; Casajus, P. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Mg alloys with additions of Nd and Gd were exposed to high humidity atmosphere. Black-Right-Pointing-Pointer The increase of Nd or Gd diminished the effect of micro-galvanic couples. Black-Right-Pointing-Pointer Corrosion resistance of the AM50 alloy improved with the addition of Nd or Gd by 43%. Black-Right-Pointing-Pointer Nd and Gd had no significant effect on the corrosion resistance of the AZ91D alloy. - Abstract: AM50 and AZ91D alloys modified with rare earths (RE) were evaluated under atmospheric conditions. Nd and Gd additions resulted in formation of Al{sub 2}RE and Al-Mn-RE compounds and reduction of the fraction of {beta}-phase. According to surface potential maps, RE-containing intermetallics were more noble than the {beta}-phase, but less than Al-Mn inclusions. As a result, the action of micro-galvanic couples depended on the added amount of RE and the initial alloy microstructure. Nd or Gd additions improved the corrosion resistance of the AM50 alloy by up to 43%, but had no significant effect on the corrosion resistance of the AZ91D alloy.

  10. Surface properties of AZ91 magnesium alloy after PEO treatment using molybdate salts and low current densities

    Science.gov (United States)

    Pezzato, Luca; Brunelli, Katya; Napolitani, Enrico; Magrini, Maurizio; Dabalà, Manuele

    2015-12-01

    Plasma electrolytic oxidation (PEO) process is a recently developed electrochemical method used to produce on the surface of various metals oxide ceramic coatings that improve corrosion and wear properties of the substrate. In this work, PEO process was applied on AZ91 magnesium alloy using low current densities (0.05 A/cm2) and an alkaline solution of silicates with different concentrations of sodium molybdate (0.3-3 g/l). The effect of the low current densities of process and of molybdate salts on the corrosion resistance of the coatings was studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) in chloride and sulfate environment. The morphology, the phases and the chemical composition of the coatings were examined using a scanning electron microscope equipped with EDS, X-ray diffraction, secondary ion mass spectrometry and X-ray photoelectron spectroscopy. The corrosion properties of the PEO coated samples were remarkably improved if compared with the uncoated samples. The addition of sodium molybdate, in determinate conditions, had a positive effect on the characteristics of the coatings in terms of corrosion resistance.

  11. 双螺旋流变压铸AZ91D镁合金的研究%Rheo-Die Casting of AZ91D Magnesium Alloy by Twin-Screw Stirring

    Institute of Scientific and Technical Information of China (English)

    马跃宇; 杨必成; 王亚宝; 徐骏

    2013-01-01

    液态压铸是镁合金最主要的成形方式,但液态压铸件存在气孔等缺陷,限制了镁合金的进一步推广使用.介绍了采用双螺旋流变制浆技术,对镁合金AZ91D进行了流变压铸研究.首先,将镁合金AZ91D熔体浇入到双螺旋流变制浆机中,然后根据不同工艺参数制备流变镁合金浆料,待制浆结束后,将半固态浆料转移到压铸机内,制得半固态压铸件.采用Micro-Image Analysis&Process(MIAP)软件分析了双螺旋流变制浆工艺参数(搅拌温度、搅拌时间和转速)对镁合金AZ91D的初生相晶粒大小的影响,并研究了镁合金压铸成形性.结果表明:随着搅拌温度的降低,晶粒尺寸变化不是很大;随着搅拌时间延长,镁合金晶粒尺寸逐渐增大;随着搅拌速度的增加,镁合金平均晶粒尺寸减少.镁合金流变压铸件中的初生α相由搅拌中形成的球状晶及压铸过程中二次凝固形成的更为细小的球状晶组成.对比了普通压铸件与流变压铸件热处理后的力学性能,流变压铸件的力学性能得到大幅提高,其原因归结为铸态组织的细小和均匀化.%The liquid die casting is the main forming technique of magnesium alloys. However, in die cast components, some defects such as pores and so on restrained further applications of magnesium alloys. In this paper, rheo-die casting of AZ91D magnesium alloy prepared by twin-screw stirring technique was studied. Firstly, AZ91D magnesium alloy melt was put into a twin-screw stirring machine ; then, rheo-slurries were fabricated by twin-screw stirring according to different parameters. Lastly, the slurries were transferred into a die casting machine and rheo-die casting components were made. Effects of rheo-slurries processing parameters (temperature, time and speed) on the sizes of primary phase and performances of the die cast components were researched. The results showed that the grains changed little with the temperatures decreasing. When

  12. Investigation on a Non-cyanide Plating Process of Ni-P Coating on Magnesium Alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    Bonian HU; Gang YU; Jueling CHEN; Ying LI; Liyuan YE

    2005-01-01

    In this research we presented a non-cyanide plating process of Ni-P alloy coating on Mg alloy AZ91D. By applying a new process flow of electroless nickel plating in which zinc coating is used as transition of Ni-P coating on Mg alloy AZ91D, the process of copper transition coating plated in the cyanides bath can be replaced. A new bath composed of NiSO4 was established by orthogonal test. The results show that zinc transition coating can increase the adhesion and pH 4.0 and 95℃, respectively. The present process flow is composed of ultrasonic cleaning→alkaline cleaning→acid pickling→activation→double immersing zinc→electroplating zinc→electroless nickel plating→passivation treatment.The present non-cyanide process of electroless nickel plating is harmless to our surroundings and Ni-P coating on Mg alloy AZ91D produced by present process possesses good adhesion and corrosion resistance.

  13. Effect of heat treatment and number of passes on the microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dadashpour, M.; Yeşildal, R. [University of Ataturk, Erzurum (Turkmenistan); Mostafapour, A.; Rezazade, V. [University of Tabriz, Tabriz (Iran, Islamic Republic of)

    2016-02-15

    In this paper, the effect of heat treatment and number of passes on microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy samples were investigated. From six samples of as-cast AZ91C magnesium alloy, three plates were pre-heated at temperature of 375°C for 3 hours, and then were treated at temperature of 415°C for 18 hours and finally were cooled down in air. Three plates were relinquished without heat treatment. 8 mm thick as-cast AZ91C magnesium alloy plates were friction stir processed at constant traverse speed of 40 mm/min and tool rotation speed of 1250 rpm. After process, microstructural characterization of samples was analyzed using optical microscopy and tensile and Vickers hardness tests were performed. It was found that heat treated samples had finer grains, higher hardness, improved tensile strength and elongation relative to non-heat treated ones. As the number of passes increased, higher UTS and TE were achieved due to finer grains and more dissolution of β phase (Mg17Al12). The micro-hardness characteristics and tensile improvement of the friction stir processed samples depend significantly on grain size, removal of voids and porosities and dissolution of β phase in the stir zone.

  14. Mechanism of Effects of Rare Earths on Microstructure and Properties at Elevated Temperatures of AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Zhang Guoying; Zhang Hui; Gao Ming; Wei Dan

    2007-01-01

    By using real-space recursion method, the energetics of the undoped and Al and/or RE atoms doped 7(1450) symmetric tilt grain boundaries (GBs) in AZ91 alloys were investigated. Similar calculations were performed on undoped and doped bulk α Mg for comparison. The results showed that Al atoms segregated at GBs in AZ91 alloys. When RE atoms were added, they also segregated at GBs, and their segregation is stronger than Al atoms′. Therefore, RE atoms retard the segregation of Al atoms. Calculations of interaction energy indicated that Al atoms repelled each other, and could form ordered phase with host Mg atoms. On the contrary to the case of Al, RE atoms attracted each other, they could not form ordered phase with Mg, but could form clusters. Between RE and Al, there existed attractive interaction, and this attractive interaction was the origin of Al11RE3 precipitation. Precipitation of Al11RE3 particles with high melting point and high thermal stability along GB improves high temperature properties of AZ91 alloys.

  15. Effect of Nd on the corrosion behaviour of AM50 and AZ91D magnesium alloys in 3.5 wt.% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R., E-mail: raularrabal@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Paucar, K. [Gabinete de Corrosion, Facultad de Ingenieria Quimica y Textil, Universidad Nacional de Ingenieria, Cod. Postal 25, Lima (Peru); Garces, G. [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Nd addition modified the microstructure of AM50 and AZ91D magnesium alloys. Black-Right-Pointing-Pointer Volume of {beta}-Mg{sub 17}Al{sub 12} phase was reduced and Al{sub 2}Nd/Al-Mn-Nd particles were formed. Black-Right-Pointing-Pointer Nd-containing intermetallics revealed lower potential than Al-Mn inclusions. Black-Right-Pointing-Pointer 0.7-0.8 wt.% Nd reduced the corrosion rate of AM50 and AZ91D alloys by 90%. - Abstract: The corrosion performance of AM50 and AZ91D alloys containing up to 1.5 wt.% Nd was investigated by electrochemical and gravimetric measurements in 3.5 wt.% NaCl at 22 Degree-Sign C. The alloys were characterized by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), X-ray diffraction (XRD) and surface potential maps. In Nd-containing alloys, formation of Al{sub 2}Nd and Al-Mn-Nd intermetallic compounds reduced the volume fraction and modified the morphology of the {beta}-Mg{sub 17}Al{sub 12} phase. The addition of Nd improved the corrosion resistance of the alloys due to increased passivity of the surface film and suppression of micro-galvanic couples.

  16. AZ91镁合金的SIMA法半固态组织特征%Microstructural characteristics of semisolid AZ91 magnesium alloy based on SIMA process

    Institute of Scientific and Technical Information of China (English)

    翟秋亚; 袁森; 蒋百灵

    2005-01-01

    研究了挤压态AZ91镁合金的SIMA法半固态组织演变.结果表明:挤压合金为以α-Mg再结晶等轴晶为主相,与极少量细粒状成串分布于α-Mg基体上的Mg17Al12颗粒组成的两相组织,基体中存在大量的大角度亚晶及高密度的位错缠结.在二次加热过程中,原子扩散通道多,晶界液化及颗粒球化所需的加热温度低,等温时间短.565℃等温5min,即可获得固相率为57%,颗粒平均直径为58 μm、形状圆整、分布均匀的半固态组织.等温5 min后,半固态颗粒发生长大,其长大机制为Ostwald熟化.

  17. Effect of T4 and T6 treatment on corrosion of die cast AZ91D magnesium alloys in 3.5% NaCl

    Institute of Scientific and Technical Information of China (English)

    ZHOU Wan-qiu; SHAN Da-yong; HAN En-hou; KE Wei

    2006-01-01

    The effect of heat treatment on microstructure and corrosion behavior of die-cast AZ91D magnesium alloys in 3.5% NaCl solution was investigated by SEM, EDX, XRD and electrochemical technique. It is found that the distribution of β phase influences the corrosion morphology. Corrosion occurs preferentially in primary α phase and presents pitting corrosion feature in die-cast AZ91D. After homogenization of T4 treatment, β phase dissolves in α phase and forms a single phase with α matrix, and the corrosion form turns to localized corrosion. The attack initiates at local site, expands towards deep direction and produces "digging effect". After artificial aging of T6 treatment, β phase is produced in abundance and provides a great deal of effective micro-cathode for anodic dissolution, and the corrosion form exhibits in general corrosion.

  18. 混合稀土对压铸AZ91D合金的组织及力学性能的影响%Effects of Mischmetal on Mechanical Properties and Microstructure of Die Casting Magnesium Alloy AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    徐玉磊; 张奎; 李兴刚; 雷健

    2011-01-01

    研究了不同添加量的混合稀土对压铸AZ91D合金的组织和力学性能的影响.添加混合稀土后,常温力学性能没有明显改善.在100℃时,混合稀土含量为0.4%的压铸AZ91D合金的力学性能与不含混合稀土的试样几乎相等.在170℃时,混合稀土含量为0.4%的压铸AZ91D合金的抗拉强度、屈服强度及伸长率分别为206 MPa、142 MPa、26%,比不含混合稀土的压铸AZ91D试样的力学性能分别提高15.7%、10%及30%.这是因为添加适量的混合稀土后,形成热稳定性较高的强化相,增加了位错滑移阻力并阻碍裂纹扩展,镁基体中稀土元素起到固溶强化作用,从而提高镁合金的高温抗拉强度.%Effects of the mischmetal addition in range of 0. 4%~1. 7% on the microstructure mechanical properties of die casting AZ91D alloy were investigated to improve the elevated tempurature mechanical properties of the alloy. The results reveal that ambient tempurature mechanical properties of the alloy are almost independent of the mischmetal addition. Mechanical properties of the die casting AZ91D alloy with 0.4% mischmetal addition at 100℃ are near to those of the alloy at room temperature. Tensile strength, yield strength and elongation of the die casting AZ91D-0. 4MM at 170 ℃ reach 206 Mpa, 142 Mpa and 26% , respectively, increased by 15. 7% , 10% , and 30% , respectively, compared with those of die casting AZ91D alloy without MM addition, which is attributed to the formation of strengthening phase with high thermal stability due to the addition of proper MM increasing the dislocation sliding restrain the propagation of crack as well as the solid solution strengthening effects in the magnesium matrix.

  19. AZ91镁合金的热力行为和显微组织演化%Hot deformation behavior of AZ91 magnesium alloy in temperature ranging from 350 ℃ to 425 ℃

    Institute of Scientific and Technical Information of China (English)

    G.R.EBRAHIMI; A.R.MALDAR; H.MONAJATI; M.HAGHSHENAS

    2012-01-01

    研究AZ91镁合金在热压缩过程中的流变行为和显微组织演化.在350~425℃对试样进行热压缩变形.在应变速率为0.1 s-1时,应变分别为峰应变、0.3和0.5.使用光学和扫描电子显微镜研究显微组织的演化.结果表明,在压缩过程中再结晶晶粒沿预先存在的晶界形核;动态再结晶晶粒的数量随着应变的增大呈指数增加,且服从Avrami方程;动态再结晶晶粒的尺寸在开始时增大,达到最大值后开始减少.%The flow behavior and microstructure evolution of AZ91 magnesium alloy during a thermomechanical process,hot compression test,was investigated.The specimens were hot compressed at a temperature ranging from 350 ℃ to 425 ℃ and at strain rate of 0.1 s-1 to the strains of 0.3,0.5 and peak.Microstructural evolutions were studied using optical and scanning electron microscopes.The results show that during the compression process,the recrystallized grains nucleate along the pre-existing grain boundaries.The amount of dynamically recrystallized grains is increased with strain in a sigmoid scheme followed by Avrami equation.The size of dynamically recrystallized grains also increases at the beginning and decreases after reaching the maximum value.

  20. Structural and corrosion characterization of hydroxyapatite/zirconium nitride-coated AZ91 magnesium alloy by ion beam sputtering

    Science.gov (United States)

    Kiahosseini, Seyed Rahim; Afshar, Abdollah; Mojtahedzadeh Larijani, Majid; Yousefpour, Mardali

    2017-04-01

    The adhesion of hydroxyapatite (HA) as a coating for the AZ91 magnesium alloy substrate can be improved by using the sputtering method and an intermediate layer, such as ZrN. In this study, HA coatings were applied on ZrN intermediate layers at a temperature of 300 °C for 180, 240, 300, 360, and 420 min by ion beam sputtering. A profilometer device was used to study the HA coating thickness, which changed from 2 μm for the 180-min deposition to 4.7 μm for 420-min deposition. The grazing incidence X-ray diffraction analysis method and the Williamson-Hall analysis were used for structural investigation. As the deposition time increased, the crystalline size increased from 50 nm to 690 nm. However, given sufficient time for stress relief on the coating structure, the lattice strain values were close to zero. Energy-dispersive X-ray spectroscopy results showed that the Ca/P ratio ranged from 1.73 to 1.81. The external indentation method was used to evaluate the coating adhesion to the substrate. The slope of curve for applied force changes versus the radius of cracks in the coating (dP/dr) varied in the range of 0.2-0.07 by the deposition time, indicating that the adhesion increased with the increase in coating thickness. The potentiodynamic polarization technique was used to study the corrosion behavior. With increasing deposition time, the corrosion potential of samples did not show a significant change, and the corrosion potential of all samples (coated and uncoated substrates) was more positive than approximately 55 mV. When the deposition time increased to 360 min, the corrosion current density decreased from 5.5 μA/cm2 to 0.33 μA/cm2. After 420 min of deposition, the current density increased to 8.2 μA/cm2. Scanning electron microscopy images of the HA surface layer after 420 min clearly showed cracks on the coating surface, which led to the increase in corrosion current density.

  1. Thickness effects on corrosion and wear resistance properties of micro-arc discharge oxide coatings on AZ91D magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    HUANG Wei-jiu; LIU Ming; LI Zhao-feng; ZENG Rong-chang

    2006-01-01

    The microarc oxidation coatings with difference thickness were synthesized on AZ91D magnesium alloy. The microstructure and phase structure of the coatings were analyzed using SEM and XRD, the tribological properties and corrosion resistance behaviour of the coatings were also investigated. The results show that the coating contains two layers, a porous outer layer and relatively dense inner layer. The microhardness of the MAO coatings is four to six times higher than that of the magnesium alloy substrate. The MAO coatings have much better wear-resistance and corrosion resistance abilities than those of magnesium alloy substrate, but possess higher friction coefficient. The results further indicate that there is an optimization thickness for corrosion and wear resistance.

  2. Studies on Preparation and Corrosion Resistance of Molybdate Conversion Coating Formed on AZ91 Magnesium Alloy%AZ91镁合金钼酸盐转化膜的制备及耐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    王明; 邵忠财; 姜海涛

    2012-01-01

    采用化学转化法在AZ91镁合金基体表面制备一种环境友好型的钼酸盐转化膜.通过对溶液pH、温度以及Na2MoO4质量浓度等因素的控制并进行单因素试验和正交试验,确定化学转化的最佳工艺条件:30~40 g/L Na2 MoO4,pH为3.5,θ为70℃,t为50 min.采用优化后的工艺能够在镁合金表面获得微黄致密,微细裂纹的膜层,X-射线衍射测试表明,钼酸盐转化膜的主要成分Mg2Mo3O8和MgMoO4.极化曲线测试表明钼酸盐转化膜能有效提高镁合金的耐蚀性能,自腐蚀电位提高,自腐蚀电流密度降低2个数量级.%An environmental friendly molybdate conversion coating was prepared on AZ91 magnesium alloy by chemical conversion method. The factors such as pH value, temperature and mass concentration of Na2MoO4 were investigated by single factor experiment and orthogonal experiments, and the optimum conditions of chemical conversion were determined as following:pH 3.5,temperature 70℃,30 ~40g/L Na2MoO4 and chemical conversion time 50min. The macro surface morphology of as-prepared coating on Mg-based substrate was compact and yellowish, while presenting microscopic small cracks. XRD showed that main component of the molybdate conversion coating were Mg2Mo3Og and MgMoO4. Electrochemical polarization test analysis showed that the molybdate conversion coating could effectively improving the corrosion resistance of magnesium alloy and increasing the self- corrosion potential, and the self- corrosion current density was decreased by two orders of magnitude.

  3. Microstructures of AZ91D alloy solidified during electromagnetic stirring

    Institute of Scientific and Technical Information of China (English)

    MAO Wei-min; ZHEN Zi-sheng; CHEN Hong-tao

    2005-01-01

    With the help of an electromagnetic stirring device self-made and alloy melt quenching technology,the effect of electromagnetic stirring parameters on the microstructures of semi-solid AZ91D alloy was mainly studied at the stirring frequency of 200 Hz.The experimental results show that when the stirring power rises,the primary α-Mg rosettes in the semi-solid melt will bear stronger man-made temperature fluctuation and the root remelting effect of the dendritic arms is promoted so that the spherical primary α-Mg grains become much more and rounder.If the stirring frequency is 200 Hz,the ideal semi-solid microstructure of AZ91D magnesium alloy can be obtained when the stirring power is increased to 6.0 kW.If the stirring frequency is 200 Hz and the stirring power is 6.0 kW,it is found that the lower cooling rate is favorable for the spherical primary α-Mg grains to be developed during the electromagnetic stirring stage.If the AZ91D magnesium alloy billet prepared during electromagnetic stirring at the stirring frequency of 200 Hz and the stirring power of 6.0 kW is reheated to the solidus and liquidus temperature region,the primary α-Mg grain's shape will get more spherical,so it is very advantageous to the semi-solid thixoforming process.

  4. IMPACT OF DEPTH OF CUT ON CHIP FORMATION IN AZ91HP MAGNESIUM ALLOY MILLING WITH TOOLS OF VARYING CUTTING EDGE GEOMETRY

    Directory of Open Access Journals (Sweden)

    Olga Gziut

    2015-05-01

    Full Text Available Safety of Mg milling processes can be expressed by means of the form and the number of fractions of chips formed during milling. This paper presents the state of the art of magnesium alloys milling technology in the aspect of chip fragmentation. Furthermore, the impact of the depth of cut ap and the rake angle γ on the number of chip fractions was analysed in the study. These were conducted on AZ91HP magnesium cast alloy and milling was performed with carbide tools of varying rake angle values (γ = 5º and γ = 30º. It was observed that less intense chip fragmentation occurs with decreasing depth of cut ap. The number of chip fractions was lower at the tool rake angle of γ = 30º. The test results were formulated as technological recommendations according to the number of generated chip fractions.

  5. Role of CO2 in the initial stage of atmospheric corrosion of AZ91 magnesium alloy in the presence of NaCl

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effect of CO2 and NaCl on the initial stage of atmospheric corrosion of AZ91 magnesium alloy was studied.The observation of surface morphology by optical microscopy (OM), scanning electron microscopy (SEM) and the analysis of corrosion products by X-ray diffraction (XRD) were integrated to investigate corrosion evolution. The results showed that NaCl stimulated the corrosion by promoting the formation of thin electrolyte film, increasing the conductivity and breaking the protective film in the absence of CO2. The morphology of the corroded samples with deposited NaCl was more homogenous in the presence of CO2. It was suggested that NaCl-induced corrosion was inhibited in the presence of CO2 by the formation of slightly soluble corrosion products containing hydroxy carbonates and hydroxy chlorides that provided a partly protective layer on the surface of the magnesium alloy.

  6. AZ91 D镁合金Mo-Mn无铬转化膜的制备与耐蚀性%Preparation and Corrosion Resistance of Mo-Mn Chromium-free Conversion Coating Formed on AZ91 D Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    朱青; 朱明; 余勇; 张路路

    2015-01-01

    ABSTRACT:Objective To improve the surface corrosion resistance of AZ91D magnesium alloy by Mo-Mn chromium-free conver-sion coating. Methods Effects of different concentrations of NaMoO4 and KMnO4 and temperature on the transformed sample film were studied by orthogonal experimental method. After optimizing experiment parameters, the effects of the time on the conversion film was also studied. The morphology and component of conversion coatings were researched by SEM and EDS. Moreover, the po-larization curves and electrochemical impedance spectroscopy of conversion coating were tested in 3. 5%NaCl aqueous solution. Results The results showed that when the condition was 10 g/L NaMoO4 , 6 g/L KMnO4 at 50 ℃ and pH 5 for 40 min, where the morphology of the sample was relatively even and the amount of cracks was relatively low. Compared to the corrosion resistance of magnesium substrate, the corrosion potential of conversion film was increased by about 0. 075 V ,and the corrosion current density decreased by nearly 1 order of magnitude. When the condition was 20 g/L NaMoO4 , 8 g/L KMnO4 at 50 ℃ and pH 5 for 40 min, the morphology of the sample was the most even and the amount of cracks was the least. Compared to the corrosion resistance of magnesium substrate, the corrosion potential of conversion film was increased by about 0. 047 V ,and the corrosion current density decreased by nearly 2 orders of magnitude. EIS showed that the polarization resistance of the latter conversion film sample was 1450. 2 Ω, while the polarization resistance of magnesium matrix was 806. 4 Ω. Conclusion Mo-Mn chromium-free conversion coating could obviously improve the surface corrosion resistance of AZ91D magnesium alloy.%目的:通过Mo-Mn无铬转化膜提高AZ91 D镁合金的表面耐蚀性。方法采用正交实验法,研究不同浓度的NaMoO4和KMnO4以及温度对转化膜的影响。优选实验参数后,考察时间对转化膜的影响。利用SEM及EDS研究转化膜

  7. 各参数对AZ91D镁合金微弧氧化膜层质量影响的研究%Study on Parameter Influence on Micro-arc Oxidation Film of AZ91 D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    宋学平; 贾金龙; 马跃洲

    2011-01-01

    Making use of self-made micro-arc oxidation electrical source, the electrolyte composition, electrical parameter and oxidation time influences on AZ91D magnesium alloy oxidation film quality were discussed, the results show that electrolyte composition can decide film components and performance; and the corrosion resistance, grinding resistance and rigidity of oxidation film in aluminate system electrolyte become inferior to silicate system electrolyte; the pulse power with discharge circuit outperforms other power supply; and the voltage , current density, pulse width, oxidation time, frequency and duty-cycle can influence film quality; the final voltage influences oxidation film thickness much, and at 200V, the film corrosion-resistance is best. Many factors jointly affect the film corrosion-resistance with the exception of the thickness.%使用自行研制的微弧氧化电源,研究分析了电解液成分、电参数及氧化时间等因素对AZ91D镁合金氧化膜层质量的影响.研究表明:电解液成分决定着膜层的成分与性能,铝酸盐体系电解液中形成的氧化膜层耐蚀性、耐磨性和硬度明显不如硅酸盐体系电解液;带放电回路的脉冲电源要明显地优于其它电源;电压、电流密度、脉冲宽度、氧化时间、频率和占空比对成膜质量均有影响,终电压对氧化膜厚度影响显著,电压为200V时,氧化膜的耐蚀性最好;氧化膜层的耐蚀性并不是仅仅由厚度决定,而是由多种因素综合作用的结果.

  8. Effects of Electrical Parameters on Microarc Oxidation of AZ91D Magnesium Alloy%电参数对AZ91D镁合金微弧氧化过程和膜层的影响

    Institute of Scientific and Technical Information of China (English)

    陆正萍; 王淑艳; 夏永平; 彭赞瑜; 胡芮

    2012-01-01

    Ceramic coatings on AZ91D magnesium alloy were prepared by microarc oxidation with different electrical parameters in a silicate-aluminate dual electrolyte solution.Surface morphology and film thickness of the coating were characterized by scanning electron microscopy(SEM) and layer thickness meter.The results showed that the non-uniformity of the coating increased gradually with increasing the current density,duty cycle and oxidation time.The diameter of the discharge aperture increased but the number of discharge apertures decreased with increasing the current density,duty cycle and oxidation time.Extinguish arc stage appeared during the process of micro-arc oxidation when the current density was more than 10 A/dm2 or the oxidation time was more than 15 minutes.With the increase of current density,the thickness of the coating increased linearly first and then kept in a constant.Similarly,the thickness of the coating increased gradually with the increase of the duty cycle and oxidation time.%在硅铝复合电解液中,采用不同的电参数在AZ91D镁合金表面制备微弧氧化膜。利用扫描电镜(SEM)观察了膜层表面微观形貌;通过膜层测厚仪测量了氧化膜的厚度。结果表明,随着电流密度、占空比或者氧化时间的增大,膜层的不均匀程度都逐渐增大,表面放电孔洞尺寸变大,数量减少;电流密度大于10A/dm2或氧化时间超过15min时,微弧氧化过程会出现熄弧阶段;膜层厚度随着电流密度的增加而呈现近似线性增加后趋于稳定的变化趋势;而随着占空比或者氧化时间的延长,膜层厚度则逐渐增大。

  9. Growth characterization of anodic film on AZ91D magnesium alloy in an electrolyte of Na2SiO3 and KF

    Institute of Scientific and Technical Information of China (English)

    Weiping Li; Liqun Zhu; Yihong Li; Bo Zhao

    2006-01-01

    Anodization of AZ91D magnesium alloy in the electrolyte solution of 0.5 mol/L of sodium silicate and 1.0 mol/L of potassium fluoride was investigated. The anodic films were characterized using optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The corrosion resistance of the various anodized alloys was evaluated by a fast corrosion test using the solution of hydrochloric acid and potassium dichromate. The results showed that the addition of KF resulted in the presence of NaF in the anodic film. The thickness of the anodic film formed under a constant current density of 20 mA/cm2 for 16 min at 60℃ exceeded 100 μm. The growth of the anodic film could be divided into three stages based on the anodizing time; the growth rate was much faster during stage Ⅱ than in stages Ⅰ and Ⅲ. The anodic film exhibited the highest corrosion resistance for the AZ91 alloy,which is attributed to the fact that the anodization was maintained until the end of stage Ⅱ.

  10. 压铸AZ91D镁合金母材气孔在重熔过程的遗传性研究%STUDY ON HEREDITARY OF PORES IN LASER REMELTING OF DIE CASTING AZ91D MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    王向杰; 游国强; 张均成; 龙思远

    2012-01-01

    Porosity has been a main problem for die casting magnesium alloy welding and casting defect repair. In order to study the formation mechanism of pores in fusion welding of die casting magnesium alloy, in this research, experiment of die casting AZ91D magnesium alloy CO2 laser re-melting was carried out. OM and SEM were employed to observe the characteristics of pores existing at both the base metal and re-melted zone, and a software for particle size analysis called nano measure 1.2 was adopted to measure the pores' size. During analysis, the work mainly focused on the relationship of pores in re-melted zone associated with that preexisting in the base metal. The results showed that: porosity in die cast magnesium alloy base metal showed apparently hereditary characteristic in the process of re-melting. Porosity preexisting in the die casting AZ91D magnesium alloy was mainly produced at the junction region of multi-grains, with high pressure of inner gas, small size and irregularity in shape. However, pores in the re-melting zone showed diversity. Specifically, the micro-pore was small in size, nearly round in cross section and smooth in the inner wall, which was induced by hydrogen stored in the base metal. The macro-pores were vermiculate, with gas channel and metal erosion traces at the inner wall. It's considered that the micro-pore was mainly inherited from the atomic hydrogen solution in the base metal and molecular hydrogen stored in the die casting defects.In the re-melting process, gas bubble of hydrogen was formed through nucleation and development two steps, and there was no sufficient time to grow up. As a result, the hydrogen induced pore was great in number and small in size. While the macro-pores were inherited from porosity preexisting in the base metal, the corresponded gas bubble did not require nucleation, was directly formed from the involved gas in preexisting porosity during die-casting process. Development of gas bubble for macro-pore mainly

  11. Mechanical Properties of AZ91 Fine Grain Magnesium Alloy Processed by High-pressure and Low-temperature Sintering%高压低温烧结 AZ91细晶镁合金及其力学性能的研究

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    为了细化镁合金晶粒,对AZ91粉末采用高压低温烧结方法制备细晶 AZ91镁合金,利用金相显微镜和X射线衍射仪(XRD)分析了烧结体的显微组织与成分,研究了烧结时间与致密度和硬度的关系,揭示了高压低温烧结过程中烧结体内组织的细化与生长机理。结果表明,在1200 M Pa、300℃条件下烧结48 h后,晶粒平均尺寸约10μm ,致密度达到99.5%;与铸态时相比,高压低温烧结法制备的镁合金,其显微硬度(H V )值从81.6提高到103。本研究对回收利用工业镁合金废屑、拓展高性能镁合金研究提供一种新途径。%In order to refine magnesium grain ,AZ91 alloy with refined grains was prepared by high‐pressure and low‐temperature sintering .The microstructure evolution of sintered alloy was studied by means of metallographic microscope and X‐ray diffraction (XRD) .The effect of sinte‐ring time on the density and hardness of AZ91 alloy was also analyzed .The grain refinement and growth of sintered alloy during high‐pressure and low‐temperature sintering were investigated . The results reveal that AZ91 alloy was sintered completely after 48 hours under 1 200 MPa and 300 ℃ .The average grain size of the sintered alloy was about 10μm .Moreover ,the relative den‐sity of the sintered AZ91 alloy was 99.5% and the hardness of sintered alloy prepared by high‐pressure and low‐temperature sintering increased obviously ,from 81.6 HV of the cast alloy to 103 HV .AZ91 alloy with refined grains was prepared by high‐pressure and low‐temperature sin‐tering ,hoping to provide a new method for recycling industrial magnesium alloy chips and expan‐ding high‐performance magnesium alloy research .

  12. Composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method including hydrothermal modification of the layer

    Science.gov (United States)

    Tacikowski, M.; Grzonka, J.; Płociński, T.; Jakieła, R.; Pisarek, M.; Wierzchoń, T.

    2015-08-01

    The microstructure and properties of the composite TiN-Ti-Al type titanium nitride surface layer with a sub-layer of titanium and aluminium produced on AZ91D magnesium alloy using a hybrid PVD method including final sealing by hydrothermal treatment were investigated. The results were analysed in terms of the microstructure-properties correlation, to approach the role of the sub-layers and the mechanisms involved in the properties improvement. The microstructure investigations indicate that the composite titanium nitride layers are tight and have nano-crystalline, diffusive character and multi zone microstructure of the type TixOy-TiN-Ti-Al-Al3Mg2-Al12Mg17. The significant corrosion resistance improvement of the AZ91D alloy obtained using the sealed composite titanium nitride layers was found to be the result of a synergistic mechanism which combined hydrothermal treatment of the layer with an action of aluminium sub-layer which is critical to make the sealing effective. The diffusive bonding via Mg-Al zone improves adhesion and the load bearing capacity of titanium nitride layers in wear conditions.

  13. Effect of Friction Stir Processing on Microstructure and Mechanical Properties of AZ91C Magnesium Cast Alloy Weld Zone

    Science.gov (United States)

    Hassani, Behzad; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Sabooni, Soheil; Vallant, Rudolf

    2016-07-01

    In this study, friction stir processing (FSP) was applied to the GTAW (TIG)-welded AZ91C cast alloy to refine the microstructure and optimize the mechanical properties of the weld zone. Microstructural investigation of the samples was performed by optical microscopy and the phases in the microstructure were determined by x-ray diffraction (XRD). The microstructural evaluations showed that FSP destroys the coarse dendritic microstructure. Furthermore, it dissolves the secondary hard and brittle β-Mg17Al12 phase existing at grain boundaries of the TIG weld zone. The closure and decrease in amount of porosities along with the elimination of the cracks in the microstructure were observed. These changes were followed by a significant grain refinement to an average value of 11 µm. The results showed that the hardness values increased to the mean ones, respectively, for as-cast (63 Hv), TIG weld zone (67 Hv), and stir zone (79 Hv). The yield and ultimate strength were significantly enhanced after FSP. The fractography evaluations, by scanning electron microscopy (SEM), indicated to a transition from brittle to ductile fracture surface after applying FSP to the TIG weld zone.

  14. Microstructure and properties of hot extruded AZ91D magnesium alloy wire%热挤压AZ91D镁合金线材的组织与性能研究

    Institute of Scientific and Technical Information of China (English)

    马莹; 张忠明; 徐春杰; 张俊; 吕涛; 王冰

    2012-01-01

    As-cast AZ91D alloy was hot extruded to fabricate wires of 3-4 millimeter in diameter. The microstructure of the wires was observed by optical microscope, and tensile properties and coefficient of thermal expansion were also measured. The results show that the AZ91D wires of 4 mm diameter can be successfully produced at the temperature range of 400 ℃ and 460 ℃. The fine equiaxed grained wires can be obtained at lower extrusion temperature. The wires possess excellent mechanical properties, the ultimate tensile strength and elongation of the wires extruded at 400 °C are as high as 285.6 Mpa and 5.3%, respectively, and are clearly higher than that of as-cast same alloys. The average coefficient of thermal expansion of the wires are in the range of (21.3-27.4) x 10-6 K-1. Hot extrusion at lower temperature is helpful for fabricating wires with high mechanical properties and small coefficient of thermal expansion.%对铸态AZ91D合金进行400~460℃不同温度下的正挤压,制备出直径为3~4 mm的线材.利用光学显微镜分析线材的组织,测试其拉伸力学性能和热膨胀系数.结果表明,在不同挤压温度下均可制备出AZ91D镁合金线材,挤压温度越低,线材晶粒越细小.线材具有优异的力学性能,经400℃热挤压成形的线材抗拉强度和伸长率高达285.6 MPa和5.3%,明显高于同牌号铸态合金的性能.线材的平均线膨胀系数为(21.3~27.4)×10-6K-1.较低挤压温度下制备的线材具有较高的力学性能与较小的线膨胀系数.

  15. Effects of Ce and Sb on the microstructure and properties of AZ91D magnesium alloy prepared by the EPC process

    Institute of Scientific and Technical Information of China (English)

    LI Jiqiang; DONG Xuanpu; FAN Zitian; WANG Yuanqing

    2008-01-01

    The effects of small amounts of cerium and antimony additions on the microstructure and the mechanical properties of AZ91D (Mg-9A1-Zn)based alloy were researched via the expendable pattern casting (EPC) process.The results show that the microstructure is obviously refined and the tensile strength of the AZ91D based alloy at ambient temperature is significantly improved.When compared to AZ91D,the AZ91D-1.0%Ce-0.4%Sb alloy has higher ultimate tensile strength and elongation.Its ultimate tensile strength and elongation are enhanced by 39% and 47%,respectively.The morphology of the tensile fracture of the AZ91D-1.0%Ce-0.4%Sb alloy has more characteristics of quasi-cleavage,This indicates that it has had a larger plastic deformation before failure.The tensile strength and elongation decrease with the increase of Ce and Sb contents because of the coarsening and volume increase of Cesb and Al11Ce3 phases.

  16. An Environmentally-friendly Process of Direct Electroless Nickel Plating on AZ91 D Magnesium Alloy%环保型AZ91 D镁合金直接化学镀镍工艺研究

    Institute of Scientific and Technical Information of China (English)

    谢治辉

    2015-01-01

    Objective To develop a chromium-free and stable direct electroless nickel plating ( ENP) technology for magnesium alloy. Methods SEM, EDX, immersion test, polarization curves, scribe and grid test as well as the stability factor and deposition rate were used to compare the effects of the new and traditional processes on the characteristics of the performance of Ni-P coating and plating bath. Results The stability of the base solution with nickel sulfate as the main salt could be obviously improved when 0. 5 mg/L of thiourea was added. A good corrosion morphology structure of the AZ91D magnesium alloy was achieved after pickling in a mixture of nitric acid and phosphoric acid. This specific surface structure could improve the mechanical adhesion between the substrate and the coating. The coating prepared using the new technology belonged to high-P coating, with a P content of about 11%. Compared to the bare magnesium alloy, the potentiodynamic polarization test in NaCl solution showed that the corrosion po-tential and the corrosion current density of the new coating increased positively from -1. 5 V to -0. 5 V and decreased by three or-ders of magnitude, respectively. Conclusion The corrosion resistance of coating obtained from a plating bath using nickel sulfate as the main salt was better than that from a plating bath using basic nickel carbonate as the main salt. The optimal pH and temperature of the ENP processes were 5 and 82 ℃, respectively.%目的:开发一种无铬、低氟、稳定的镁合金直接化学镀镍工艺。方法通过SEM,EDX及浸泡实验、动电位极化曲线、划格试验等方法,以稳定系数和镀速等参数为对象,对比新工艺和传统工艺对镀层或镀液性能的影响。结果在以硫酸镍为主盐的基础液中,添加质量浓度为0.5 mg/L的硫脲,镀液的稳定性可得到明显的提高。在使用硝酸+磷酸酸洗后的镁合金试样表面,获得了良好的腐蚀形貌结构,这种结构有利于增

  17. AZ91镁合金磷酸盐-高锰酸盐转化膜工艺的研究%Conversion Film Technique of Permanganate-Phosphate Solution on AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    农登; 宋东福; 戚文军; 梁涛; 王海艳

    2013-01-01

    采用正交试验法设计了以磷酸盐-高锰酸盐为基础的无铬转化工艺优化试验,讨论了工艺对转化膜厚度、耐蚀性能及形貌的影响.结果表明:当ZnSO4和NaF的浓度分别为5和1 g/L,pH值为4时,转化膜耐蚀性能可提高8倍以上.转化液pH值对膜层厚度、形貌及耐蚀性能均影响显著,当pH过小时,膜层疏松易脱落,仅剩下内层转化膜,膜层较薄,耐蚀性能较差;当pH为4时,膜层厚度达到极大值,内、表膜层结合紧密,大幅改善转化膜的耐蚀性能;当pH值继续增大时,膜层致密,但内、外膜层结合力较差,耐蚀性能有小幅提高.%The process parameters of a chromium-free conversion technique based on permanganate-phosphate solution on die cast magnesium alloy AZ91 have been optimized by orthogonal experiments.The effects of process parameters on thickness,corrosion resistance and morphology of the conversion film were discussed.The results show that the corrosion resistance of the conversion film can be improved by more than 8 times compared with that of the substrate when the concentration of ZnSO4 and NaF are 5 and lg /L,respectively,and pH =4.Furthermore,the pH value has significantly affected the thickness,morphology and corrosion resistance of the film.The film is loose and easy to fall off when the pH is too low.Meanwhile only the thin inner conversion film remains and the corrosion resistance is poor.When pH=4,the film thickness reaches its maximum value,and the inner film adheres closely to the outer film,which significantly improve the corrosion resistance of the conversion coating.However,when the pH increases further,the film becomes dense,but the corrosion resistance increases slightly because of poor bonding between the inner film and the outer one.

  18. Effect of Ca and Y additions on oxidation behavior of AZ91 alloy at elevated temperatures

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-ling; YANG Gen-cang; FAN Jian-feng; LI You-jie; ZHOU Yao-he

    2009-01-01

    In order to develop the ignition-proof magnesium alloy, the effect of alloying elements, Ca and Y, on the oxidation behavior of AZ91 magnesium alloy at elevated temperatures was investigated. The ignition-proof performance, oxide products and oxidation kinetics of Ca- and Y-containing AZ91 alloys were studied. The results indicate that the proper addition of Ca can increase the ignition point of AZ91 alloy greatly. However, the oxide film of Ca-bearing AZ91 alloy formed at elevated temperature is thick and brittle, which is prone to crack in melting and cooling process. In addition, the oxide film of AZ91-xCa alloy is incompact and cannot inhibit the diffusion of reaction particles. The oxide film of AZ91-xCa alloy turns to thin and plastic one after Y is added, and the density of the oxide film increases greatly due to the formation of composite oxide film composed of MgO, CaO and Y2O3.

  19. Effect of Mould Temperature and Pouring Temperature on the Hot Tearing and Fluidity of AZ91D Magnesium Alloy%模具温度和浇注温度对AZ91D镁合金热裂和.流动性能的影响

    Institute of Scientific and Technical Information of China (English)

    黄皓; 付彭怀; 彭立明; 蒋海燕; 王迎新; 翟春泉

    2012-01-01

    Effects of mould temperature and pouring temperature on hot tearing and fluidity of AZ91D magnesium alloy were investigated. The results indicate that hot tearing resistance of the AZ91D alloy can be significantly improved with the increase of mould temperature. Hot tearing in the AZ91D magnesium alloy can not be observed with preheating temperature of 368°C at different pouring temperatures. At a lower mould temperature (<268℃), AZ91D alloy exhibits the desirable hot tearing resistance with pouring at 688℃. The influence of pouring temperature on hot tearing resistance is fade with the increase of mould temperature to be disappeared at mould temperature of 368℃. Both pouring temperature and mould temperature can obviously improve the fluidity of the AZ91D magnesium alloy, showing the remarkably role. At a lower mould temperature (68℃, a little increase of mould temperature can only increase the fluidity slightly, while with pouring temperature at a higher level (718℃); the effects of the increase of the pouring temperature on the improvement of the alloy's fluidity can be neglected. In order to get better fluidity and hot tearing resistance, it is suggested for the production of AZ91D magnesium alloy components at a higher mould temperature (≥268℃and suitable pouring temperature (688-718℃).%研究了模具温度和浇注温度对AZg1D镁合金热裂性能与流动性能的影响.结果表明,提高模具温度可以显著改善合金的抗热裂性能;当模具温度为368℃时,AZ91D合金在各种浇注温度下均不产生热裂;当模具温度较低(<268℃)时,浇注温度为688℃时,合金的抗热裂性最佳;随着模具温度提高,浇注温度对合金热裂性的影响逐渐减弱消失.浇注温度与模具温度对AZ91D镁合金的流动性能影响显著,两者的提高均能改善合金的流动性能.当模具温度较低(68℃)时,少量提高模具温度不能显著改善合金的流动性能;当浇注温度较高(718℃)时,

  20. Combined effect of non-equilibrium solidification and thermal annealing on microstructure evolution and hardness behavior of AZ91 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z.Z.; Yang, W., E-mail: weiyang@mail.nwpu.edu.cn; Chen, S.H.; Yu, H.; Xu, Z.F.

    2014-06-15

    Non-equilibrium solidification of commercial AZ91 magnesium alloy was performed by copper mold spray-casting technique and the thermal stability property of as-formed meta-stable microstructure was investigated by subsequent annealing at different temperatures and times. Remarkable grain refinement appears with increasing cooling rate during solidification process, which is accompanied by a visible cellular/dendrite transition for the grain morphology of primary phase. Moreover, the non-equilibrium solidified alloy exhibits obvious precipitation hardening effect upon annealing at 200 °C, and the precipitation mode of β-Mg{sub 17}Al{sub 12} phase changes from discontinuous to continuous with extending isothermal time from 4 h to 16 h, which generates an increase of resultant micro-hardness value. After solid solution treatment at the elevated temperature of 420 °C, the volume fraction of β-Mg{sub 17}Al{sub 12} phase decreases and a notable grain growth phenomenon occurs, which give rise to a reduction of hardness in comparison with that of as-quenched alloy.

  1. Mg-TiB2中间合金和Ca对AZ91D镁合金组织和性能的影响%Effect of Mg-TiB2 master alloy and Ca on microstructure and properties of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    韩辉; 陈阳; 刘生发; 陈欣

    2011-01-01

    The microstructures and properties of AZ91D magnesium alloy with Mg-50%TiB2 (mass faction) and Ca were studied using SEM, EDS and XRD. It is found that combining addition of 0.7%TiB2 and 0.1%Ca to AZ91D magnesium alloy leads to the α-Mg grain size decreasing from 240 to 46 μm. Based on the EDS test results and calculation of the planar disregistry between TiB2 and α-Mg, TiB2 particles can act as the heterogeneous nucleus of primary α-Mg phase. Ca is pushed onto the solid/liquid interface and enriched at grain boundarries during solidification, which leads to the grain refinement due to the restriction of grain growth. The microstructural refinement of AZ91D magnesium alloy produces significant improvement of mechanical properties and corrosion resistance.%采用SEM、EDS和XRD等测试手段,研究Mg-50%TiB2(质量分数)中间合金和碱土金属元素Ca对AZ91D镁合金组织和性能的影响.结果表明:0.7%TiB2和0.1%Ca可以显著细化AZ91D镁合金的枝晶组织和晶粒,α-Mg的平均晶粒尺寸由240 μm下降至46 μm.通过能谱分析及面错配度的计算证实:TiB2颗粒可作为初生α-Mg的良好异质形核核心.碱土金属元素Ca在晶界处富集,阻碍了α-Mg晶粒生长,对晶粒细化起到了一定的作用.显微组织的细化使合金的强韧性明显提高,并对耐腐蚀性能有较大改善.

  2. Mechanical Properties, Microstructure and Crystallographic Texture of Magnesium AZ91-D Alloy Welded by Friction Stir Welding (FSW)

    Science.gov (United States)

    Kouadri-Henni, A.; Barrallier, L.

    2014-10-01

    The objective of the study was to characterize the properties of a magnesium alloy welded by friction stir welding. The results led to a better understanding of the relationship between this process and the microstructure and anisotropic properties of alloy materials. Welding principally leads to a large reduction in grain size in welded zones due to the phenomenon of dynamic recrystallization. The most remarkable observation was that crystallographic textures appeared from a base metal without texture in two zones: the thermo-mechanically affected and stir-welded zones. The latter zone has the peculiarity of possessing a marked texture with two components on the basal plane and the pyramidal plane. These characteristics disappeared in the thermo-mechanically affected zone (TMAZ), which had only one component following the basal plane. These modifications have been explained by the nature of the plastic deformation in these zones, which occurs at a moderate temperature in the TMAZ and high temperature in the SWZ.

  3. Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

    Energy Technology Data Exchange (ETDEWEB)

    Fekry, A.M. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)], E-mail: hham4@hotmail.com; Fatayerji, M.Z. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

    2009-11-01

    The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride <0.05 M containing 30% ethylene glycol solution, they are more corrosive than the blank (30% ethylene glycol-70% water). However, at concentrations <0.05 for chloride or >0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

  4. Mg-TiB2中间合金和Sr对AZ91D镁合金显微组织的细化%Grain Refinement of AZ91D Magnesium Alloy by Mg-TiB2 Master Alloy and Sr

    Institute of Scientific and Technical Information of China (English)

    韩辉; 陈阳; 刘生发; 陈欣; 吕程; 王硕黎

    2011-01-01

    The microstructure of Mg-50%TiB2 (here after in wt%) fabricated by powder in-situ synthesis process and grain refinement of AZ91D magnesium alloy with Mg-50%TiB2 and Sr were studied using SEM, EDS and XRD. It was found that combining addition of 1.4%(Mg-50%TiB2) master alloy and 0.1%Sr to AZ91D magnesium alloy led to the α-Mg grain size decreasing from 240μm to 49μm. Based on the calculation of the planar disregistry between TiB2 and α-Mg, TiB2 particles can act as the heterogeneous nucleus of primary α-Mg phases. The addition of Sr can increase the degree of undercooling of primary α-Mg phases, and activate the potential TiB2 particles in the solid/liquid interface.%采用SEM、EDS和XRD等测试手段研究了粉末原位合成法制备的Mg-50%TiB2(质量分数,下同)中间合金的组织和结构,以及Mg-50%TB2和Sr对AZ91D镁合金显微组织的细化效果.结果表明,1.4%(Mg-50%TiB2)中间合金和0.1%Sr的复合添加可使AZ91D镁合金的α-Mg晶粒尺寸由基体合金的240μm降至49μm.通过面错配度计算证实TiB2可成为初生α-Mg的良好异质核心.加入碱土元素Sr引起合金成分过冷度增加,从而激活固/液界面前沿潜在的TiB2核心,提高TiB2的形核率.

  5. 碱土元素对AZ91D镁合金组织和性能的影响%Effects of Mixed Addition of Alkaline Earth Element on Microstructure and Properties of AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    徐云龙; 陈刚; 赵玉涛; 万鹏; 姚宏博; 张道理

    2009-01-01

    通过向AZ91D合金中添加Ca、Ba、Sr3种碱土元素,熔炼制备了铸态镁合金,利用OM、SEM、EDS和XRD等手段研究了合金的铸态组织和物相组成,测试了其力学性能.结果表明, Ca、Ba、Sr的综合作用可以显著细化镁合金的铸态组织,并使网络状β-Mg17Al12相以球块状弥散分布,室温抗拉强度从AZ91D合金的156.3 MPa提高到AZ91D-0.5Ca-0.2Ba-0.1Sr合金的187.6 MPa.

  6. Effects of Ca addition on tensile properties and microstructures of hot-extruded AZ91 alloy tube

    Institute of Scientific and Technical Information of China (English)

    WANG Feng; LIU Zheng; YU Bao-yi; ZHANG Kui

    2006-01-01

    As-cast AZ91+XCa (X=0, 0.5%, 1.0%, 1.5%, mass fraction) magnesium alloys were extruded into tube at 380℃ with an extrusion ratio of 6:1. The tensile properties and microstructures of extruded AZ91+XCa alloy tubes were investigated. The microstructural observation indicates that Ca can obviously refine both α-Mg grains and Mg17Al12 phase of AZ91 magnesium alloy. XRD analysis shows that the microstructure of AZ91+0.5Ca alloy consists of α-Mg solid solution and Mg17Al12 phase, while AZ91+1.5Ca alloy contains additionally Al2Ca phase. The tensile experimental results show that for the AZ91 alloy, the addition of Ca has little influence on the ambient temperature tensile properties but can improve the elevated temperature tensile properties. For the extruded AZ91+XCa alloys, the elevated temperature tensile strength decreases, and elongation increases with increasing the Ca content. The improvement in elevated temperature tensile strength of the alloy can be attributed to the presence of a Ca-containing phase, which can increase the microstructural stability of the alloy at elevated temperature.

  7. Research on Production Control of High Purity AZ91D Magnesium Alloy in Bionic Inlay Casting Process%仿生镶嵌铸造用高纯度AZ91D镁合金生产控制研究

    Institute of Scientific and Technical Information of China (English)

    万元元; 樊富友; 陈明; 程远胜

    2013-01-01

    以生产镁合金/钢仿生镶嵌铸造件用高纯净度AZ91D镁合金为出发点,从原材料及辅料的选择和检验、镁合金熔体保护方式及合金精炼方法、合金熔体夹杂物炉前检测控制等方面着手,通过设计坩埚内保护气体释放装置、炉前断口试样模具及断口判别方法等手段,总结出了用于生产镁合金/钢仿生镶嵌铸造件的高纯净度AZ91D镁合金品质控制方法.

  8. 形变AZ91D镁合金重熔过程中共晶激活能研究%Eutectic Melting Activity Energy of AZ91D Magnesium Alloy by SIMA Method

    Institute of Scientific and Technical Information of China (English)

    王武孝; 邢建东

    2008-01-01

    采用DSC技术研究了SIMA法制备半固态AZ91D镁合金坯料过程中形变率与共晶熔化激活能的关系.结果表明:形变AZ91D镁合金内部存在位错、孪晶缺陷,合金的共晶熔化激活能随变形率的增大而变小,当形变率达到40%时,共晶熔化激活能下降很少;共晶熔化开始温度随变形率的增大略有下降.

  9. 镁合金表面的仿生修饰及抑菌性能%Surface Biomimetic Modification and Antibacterial Activity of AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    田金环; 焦延鹏; 周长忍; 党向利; 丁珊; 李立华; 李红

    2012-01-01

    The quaternary ammonium salts of chitosan (HACC) were synthesized with two different degrees of substitution (DS: 29%, 48%) of quaternary ammonium by reacting chitosan with glycidyl trimethylammonium chloride. Characterization of HACC was analyzed with IR spectra and HNMR spectroscopy. A biomimetic coating was codeposited on the surface of AZ91 magnesium alloy by adding HACC of two DS into simulated body fluid (SBF). The CaP/HACC coatings were analyzed by scanning electron microscopy (SEM) and X ray diffraction (XRD). The coatings have different crystal types. The results of antibacterial assays show that the CaP/HACC coatings have more antimicrobial activity to Staphylococcus aureus than CaP/CS coatings. The absorbances at the 6th hour show that the bacterial inhibition rate of four samples exceeds 90%. The absorbances at the 24th hour show that the samples obtained by adding the HACC of lower concentration into simulated body fluid have better antimicrobial effect and their bacterial inhibition rate reaches 98%.%用2, 3-环氧丙基三甲基氯化铵对壳聚糖进行改性, 合成了两种不同取代度(DS:29%, 48%)的壳聚糖季铵盐, 通过FTIR、HNMR表征以证实其分子结构。用仿生共沉积法, 在模拟体液中添加两种不同取代度的壳聚糖季铵盐, 在镁合金AZ91表面修饰了一层薄的仿生涂层。SEM和XRD对涂层分析表明: 经仿生修饰后的镁合金表面为含有钙磷盐/壳聚糖季铵盐的复合涂层, 涂层晶体构型不同。抑菌实验结果表明:与含有钙磷盐/壳聚糖的复合涂层样品相比, 含有钙磷盐/壳聚糖季铵盐的复合涂层对金黄色葡萄球菌具有明显的抑菌作用;比浊法测定显示:对金黄色葡萄球菌作用6 h, 四种含有不同量的壳聚糖季铵盐样品均具有较好的抑菌效果, 抑菌率为90%以上;作用24 h的结果表明, 模拟体液中添加较低浓度的壳聚糖季铵盐制备的样品抑菌效果较好, 抑菌率为98%。

  10. AZ91 D镁合金表面Ni-P/Ni-Sn-P双镀层的制备与性能研究%Study on the Preparation and Properties of Ni-P/Ni-Sn-P Duplex Coatings on AZ91 D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    刘秋月; 张修庆; 浦海洲; 徐金鹏

    2015-01-01

    ABSTRACT:Objective To improve the corrosion resistance of AZ91D magnesium alloy and expand the range of application. Methods Ni-P coating was first prepared on AZ91D magnesium alloy by electroless plating, then Ni-Sn-P coating was prepared on this basis, forming Ni-P/Ni-Sn-P duplex coatings. The microstructure and corrosion resistance of Ni-P/Ni-Sn-P duplex coatings were investigated and compared with those of Ni-P coating. Results The results showed that the surface of Ni-P/Ni-Sn-P duplex coatings was more uniform, compact, with fewer defects, lower porosity and amorphous structure. The corrosion potential of the secondary Ni-Sn-P coating was about -0. 77 V, which was lower than that of the first Ni-P coating (-0. 68 V). The potential difference between the two coatings formed micro etching point, with Ni-P coating as the cathode, and Ni-Sn-P coating as the an-ode, and the anode was corroded first. Conclusion The outer layer of Ni-Sn-P coating in the Ni-P/Ni-Sn-P duplex coatings could protect the first Ni-P coating from corroding and diffuse the corrosion current in the horizontal direction, thus greatly enhancing the corrosion resistance of AZ91D magnesium alloy.%目的:提高AZ91 D镁合金的耐腐蚀性能,扩大其应用范围。方法先在AZ91 D镁合金表面化学镀Ni-P镀层,再化学镀Ni-Sn-P镀层,形成Ni-P/Ni-Sn-P双镀层。研究Ni-P/Ni-Sn-P双镀层的表面形貌和耐腐蚀性能,并与Ni-P单镀层进行对比。结果 Ni-P/Ni-Sn-P双镀层表面分布更均匀平整,缺陷较少,孔隙率较低,具有无定形结构。二次Ni-Sn-P镀层的腐蚀电位约为-0.77 V,略低于一次化学镀Ni-P层(约-0.68 V),两镀层间的电位差使得其构成了微腐蚀电偶,Ni-P层作为阴极,Ni-Sn-P层作为阳极,阳极优先被腐蚀。结论 Ni-P/Ni-Sn-P双镀层的Ni-Sn-P外层能为Ni-P内层提供阴极保护,较好地横向分散腐蚀电流,从而增强AZ91 D镁合金基底的耐腐蚀性能。

  11. Preparation and corrosion resistance studies of nanometric sol-gel-based CeO{sub 2} film with a chromium-free pretreatment on AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Shiyan [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingswu@yeah.ne [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China)

    2010-01-01

    Magnesium alloy, although valuable, is reactive and requires protection before it can be applied in many fields. In this study, a novel protective environmental-friendly gradient coating was performed on AZ91D magnesium alloy by non-chromate surface treatments, which consisted of phytic acid chemical conversion coating and the sol-gel-based CeO{sub 2} thin film. The surface morphologies, microstructure and composition of the coatings were investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coatings was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. The effects of the concentration, layers, temperature of heat treatment of CeO{sub 2} sol on the anti-corrosion properties of the gradient coating for magnesium were also investigated. The results showed that the gradient coating was mainly composed of crystalline CeO{sub 2}. According to the results of electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environmental-friendly surface treatment.

  12. Application of Equal Channel Angular Extrusion to Semi-solid Processing of AZ91D Magnesium Alloy%等径道角挤压在AZ91D镁合金半固态加工中的应用

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 罗守靖; 邹经湘

    2006-01-01

    将等径道角挤压工艺(ECAE)应用为应变诱导-熔化激活(SIMA)中的应变诱导工序,并且利用半固态等温处理对ECAE挤压的材料实现熔化激活,提出新SIMA制备AZ91D镁合金半固态坯方法.研究结果表明,新SIMA法制备的AZ91D半固态坯的微观组织均匀、晶粒球化程度好、晶粒细小,平均晶粒尺寸在20 μm左右.新SIMA法所制备的半固态坯料半固态触变模锻成形的托弹板的力学性能高,其抗拉强度达到293.5 MPa,延伸率达到14.28%.

  13. SIMA法制备AZ91D镁合金非枝晶组织锭料%Fabrication of magnesium alloy AZ91D ingot with non-dendrites structure using SIMA

    Institute of Scientific and Technical Information of China (English)

    李元东; 郝远; 阎峰云

    2002-01-01

    研究了利用应变诱发熔体激活法SIMA(Strain-Induced Melt Activation)制备AZ91D镁合金半固态非枝晶时的组织转变过程.实验结果表明:具有树枝晶形态的AZ91D合金经20%及30%的预变形后,在半固态升温(540~580 ℃)或保温(570 ℃)过程中,其组织形貌由粗化的等轴晶及短树枝晶依次转变为小块状细晶粒→团块状→球状大晶粒.另外,在等温热处理过程中,试样内部体系寻求能量最低状态也是组织转变的一个不可忽略的因素.与未预变形的合金制备的非枝晶组织相比较,经预变形处理的试样是较好的半固态成型材料.

  14. Effect of Ca, RE elements and semi-solid processing on the microstructure and creep properties of AZ91 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nami, B. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Shabestari, S.G., E-mail: shabestari@iust.ac.ir [Center of Excellence for Advanced Materials and Processing (CEAMP), School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Razavi, H. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Mirdamadi, Sh. [Center of Excellence for Advanced Materials and Processing (CEAMP), School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Miresmaeili, S.M. [Department of Mechanical Engineering, Shahid Rajaee Teacher Training University (SRTTU), Lavizan, Tehran (Iran, Islamic Republic of)

    2011-01-25

    Research highlights: {yields} The size of solid globular {alpha}(Mg) particles decreases in semi-solid slurries of AZ91 alloy by adding Ca and RE elements, whereas it has no considerable effect on the shape factor of the solid particles. {yields} Particle growth in semi-solid slurries of AZ91 and AZRC91 alloys takes place by Ostwald ripening mechanism. {yields} The coarsening rate of solid particles in semi-solid slurries of AZRC91 alloy is lower than that of AZ91 alloy. {yields} Creep properties of AZ91 alloy was improved by adding Ca and RE elements. The thixoformed specimens exhibit the better creep resistance than the as-cast specimens. - Abstract: The effects of calcium and rare earth elements (RE) on the microstructure and creep properties of as-cast and thixoformed AZ91 magnesium alloy have been investigated. It has been shown that the amount of {beta}(Mg{sub 17}Al{sub 12}) intermetallic compound decreases by adding Ca and RE elements into AZ91 alloy and new Al{sub 11}RE{sub 3} and Al{sub 2}Ca intermetallic compounds form in the microstructure. The coarsening of primary {alpha}(Mg) particles in AZ91 alloy and in the Ca and RE containing (AZRC91) alloy takes place by Ostwald ripening mechanism. Adding Ca and RE elements into AZ91 alloy results in a decrease in the coarsening rate of solid particles in semi-solid slurry, whereas it has no visible effect on the shape factor of the solid-particles. The creep properties of AZ91 alloy are improved by adding Ca and RE elements particularly, in the thixoformed condition.

  15. Computer Simulation on Filling and Solidification Process of Antigravity Casting of AZ91D Magnesium Alloys%AZ91D镁合金反重力铸造充型及凝固过程计算机模拟

    Institute of Scientific and Technical Information of China (English)

    严力; 王猛; 刘文锋; 黄卫东

    2006-01-01

    给出了AZ91D镁合金的相关热物性参数,采用ProCAST铸造模拟软件对镁合金力学试棒反重力铸造充型与凝固过程进行了模拟,并通过反重力铸造工艺实验对模拟结果进行了验证.结果表明:铸造模拟软件ProCAST可用于镁合金铸件反重力铸造充型及凝固过程的模拟,能够提供较为准确的流场、温度场等信息,实现缺陷及其位置的预测.

  16. AZ91D合金SIMA形变组织与共晶熔化激活能的研究%Deformed Microstructure and the Eutectic Melting Activity En-ergy of AZ91D Magnesium Alloy by SIMA Method

    Institute of Scientific and Technical Information of China (English)

    王武孝; 程健杰; 蒋百灵; 袁森; 介万奇

    2005-01-01

    研究了SIMA法制备半固态AZ91D镁合金坯料过程中形变率对形变组织的影响, 并采用DSC技术研究了形变率与共晶熔化激活能的关系.结果表明:随着形变率的增大,合金的原始组织由树枝晶演变为碎块晶,晶粒内存在位错、孪晶缺陷;合金的共晶熔化激活能随形变率的增大而变小,当形变率达到40%时,共晶熔化激活能下降很少;共晶熔化开始温度随形变率的增大略有下降.

  17. 新SIMA法制备AZ91D镁合金半固态坯%Preparing Semi-solid Billet of AZ91D Magnesium Alloy by New SIMA Method

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 罗守靖; 单巍巍

    2005-01-01

    借助于等径道角挤压试验、镦粗试验、半固态等温处理等试验方法,并利用金相显微镜、SEM等试验分析设备,对原始铸坯、镦粗和等径道角挤压3种加工状态的AZ91D镁合金在等温处理过程中的微观组织演变进行了研究.通过与原始铸坯直接等温处理和镦粗后等温处理生成的半固态坯的微观组织作比较,提出了新SIMA制备AZ91D镁合金半固态坯方法.新SIMA法制备的半固态坯料的微观组织均匀,晶粒球化程度好,晶粒细小,平均晶粒尺寸在20~50 μm之间.随着保温时间的延长,新SIMA法制备半固态坯料的微观组织有长大的现象,其可用Ostwald熟化理论描述.随着等温处理温度的升高,晶粒的尺寸先增加后减小,形状系数接近1.随着材料在ECAE中获得的等效应变的增加,半固态坯料的晶粒尺寸减小.

  18. AZ91D镁合金托弹板半固态触变模锻研究%Research on thixoforging of magazime plate of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 王迎; 罗守靖; 邹经湘; 孙毅

    2007-01-01

    为了掌握半固态触变模锻中工艺参数对成形零件的微观组织和力学性能的影响规律,借助拉伸试验机和金相显微镜对AZ91D镁合金托弹板的半固态触变模锻过程进行了研究.AZ91D镁合金半固态坯料分别采用传统SIMA法和新SIMA法制备.结果表明:压力对托弹板零件的充型过程有很大影响,当压力为500 kN,托弹板零件充型不满;当压力为2000 kN,托弹板零件充型良好.坯料加热温度和保温时间对托弹板零件的力学性能有一定影响.当压力为2000 kN,模具预热温度为450 ℃,坯料在545 ℃保温20 min时,新SIMA法制备的半固态坯半固态触变模锻成形的托弹板零件获得最佳的力学性能.与传统SIMA法相比,新SIMA法制备的半固态坯成形的托弹板零件的室温力学性能和100℃的高温力学性有很大提高.

  19. Structure and properties of diffusive titanium nitride layers produced by hybrid method on AZ91D magnesium alloy%混合法在AZ91D镁合金表面制备的扩散氮化钛涂层的结构及性能

    Institute of Scientific and Technical Information of China (English)

    MichałTACIKOWSKI; Jerzy MORGIEL; Monika BANASZEK; Konrad CYMERMAN; Tadeusz WIERZCHOŃ

    2014-01-01

    A diffusive titanium nitride layers were produced on AZ91D magnesium alloy by a hybrid method which combines the titanium coating physical vapor deposition (PVD) with subsequent nitriding. The layers are composed of a thin surface zone of titanium nitrides and oxides, an intermediate titanium zone and Ti-Al-Mg type diffusive zone. Since the layers improve the corrosion resistance, the best corrosion resistance is obtained when the layers are produced on aluminum base sub-layer by oxynitriding.%采用钛涂层物理气相沉积法(PVD)和渗氮法结合的混合方法在AZ91D镁合金表面制备扩散氮化钛涂层。涂层由含Ti的氮化物和氧化物的薄的表层区,钛中间区和Ti-Al-Mg型扩散区组成。因涂层改善了合金的耐蚀性能,在铝基亚层上通过氮氧共渗制备涂层时,合金能够得到最好的耐蚀性能。

  20. Microstructural formation of semi-solid AZ91D alloy stirred by electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    With the help of an electromagnetic stirring device, alloy melt quenching and EBSD (electron back scatter diffraction)analysis technology, the microstructure of the semi-solid AZ91D magnesium alloy slurry stirred by rotational electromagnetic field under different stirring power conditions has been studied. The results show that the size of primary α-Mg phase is reduced obviously when the solidifying alloy melt is stirred by rotational electromagnetic field, moreover, the primary α-Mg grains are changed to fine rosette grains or spherical grains which are proved to belong to the different grains in three-dimension by the EBSD analysis technology. The results also show that the stirring power is an important processing parameter in the preparation of the semi-solid AZ91D magnesium alloy slurry. The larger the stirring power, the finer the primary α-Mg grains, the less the rosette primary α-Mg grains, and the more the spherical primary α-Mg grains. Theoretical analysis indicates that a stronger flow motion leads to a more even temperature field and solute field and a stronger man-made temperature fluctuation in the alloy melt so that the specially fine rosette and/or spherical primary α-Mg grains are formed in the semi-solid AZ91D magnesium alloy slurry.

  1. Microstructure refinement of AZ91D alloy solidified with pulsed magnetic field

    Institute of Scientific and Technical Information of China (English)

    WANG Bin; YANG Yuan-sheng; ZHOU Ji-xue; TONG Wen-hui

    2008-01-01

    The effects of pulsed magnetic field on the solidified microstructure of an AZ91D magnesium alloy were investigated. The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied in the solidification of AZ91D alloy. The average grain size of the as-cast microstructure of AZ91D alloy is refined to 104μm. Besides the grain refinement, the morphology of the primary α-Mg is changed from dendritic to rosette, then to globular shape with changing the parameters of the pulsed magnetic field. The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface by the magnetic pressure, which makes the nucleation rate increased and big dendrites prohibited. In addition, primary α-Mg dendrites break into fine crystals, resulting in a refined solidification structure of the AZ91D alloy. The Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.

  2. Structure Analysis of Oxidation Film on Ignition-Proof AZ91D Magnesium Alloy Added with Cerium%AZ91D加铈阻燃镁合金氧化膜结构分析

    Institute of Scientific and Technical Information of China (English)

    黄晓锋; 周宏; 何镇明

    2002-01-01

    研究了铈对AZ91D镁合金起燃温度的影响. 结果表明: 起燃温度随着铈添加量的增加而增加. 添加1%的铈, 起燃温度提高约180 ℃, 可直接暴露在大气中熔炼镁合金. 利用X射线衍射(XRD)和俄歇电子衍射(AES)观察了表面膜的化学成分及结构. XRD分析表明, 镁合金的表面膜基体金属原来的MgO疏松结构转变为由MgO, Ce2O3, Al2O3及Mg17Al12组成的复合致密结构, 具有很好的阻燃效果. AES表面膜深度剖析发现: 加铈以后, 表面膜可以分为3个层, 由外向内依次分为氧化镁层、中间致密复合层和内层. 通过热力学分析, 认为表面膜的这种结构与自由能的变化及液态镁合金表面镁的高蒸汽压有关.

  3. 复合改性处理对AZ91镁合金表面结构和耐蚀性能的影响%Effect of surface modification on microstructure and corrosion resistance of AZ91 magnesium alloy by duplex ion implantation

    Institute of Scientific and Technical Information of China (English)

    王铁旦; 刘洪喜; 林波; 孟春蕾; 蒋业华; 周荣锋

    2011-01-01

    为改善AZ91镁合金的耐蚀性能,对其表面进行了固溶时效和氮铝(N+Al)双离子注入复合改性处理.通过X射线衍射(XRD)、俄歇电子能谱(AES)、电化学综合测试系统、显微硬度计分析比较了处理前后试样的表面结构、元素浓度-深度分布、抗腐蚀性能和显微硬度.XRD结果表明,双离子共注后AZ91镁合金表面改性层由Mg、Al12Mg17、MgAl2O4、AlN等物相组成,且Mg和Al12Mg17衍射峰位和强度发生了明显改变.AES分析发现,表面存在约30 nm由Mg、Al、O等元素组成的改性层,注入层深度达到130/nm.双离子共注后试样的显微硬度较基体和固溶时效时分别提高了27.1%和10.4%.在3.5%饱和NaCl溶液中,双离子共注入试样的极化电阻分别为基体和固溶时效试样的21.7倍和9.1倍,腐蚀电流密度降为基体的1/10.相同腐蚀条件下的双离子共注入试样表面只产生了少量腐蚀斑,而基体和固溶时效试样表面却出现了大量的腐蚀坑.%In order to improve corrosion resistance of AZ91 magnesium alloy, solid solution and aging treatment and N/Al duplex ion implantation was conducted on the magnesium alloy surface. Mierostructure, element distribution, corrosion resistance and hardness of the surface-modified alloy were analyzed by means of XRD, AES, electrochemical testing and micro-hardness measurement. XRD results show that the surface modification layer consists of Mg,Al12 Mg17, MgAl2O4 and AlN phase ,the diffraction peak position and intensity of Mg and Al12 Mg17 shift obviously. AES analysis indicates that the modification layer of Mg, Al and 0 compounds with thickness of 30 nm exists in the surface. Compared with the untreated and heat treatment samples, micro-hardness of the duplex ion implantation sample increases by 27. 1% and 10.4% ,and the polarization resistance increases by 21.7 and 9. 1 times. The corrosion current intensity of the modified alloy decreases by one order of magnitude in 3.5

  4. Chemical conversion process of AZ91D magnesium alloy based on phosphate-permanganate electrolyte%AZ91D镁合金磷酸盐-高锰酸盐体系化学转化工艺

    Institute of Scientific and Technical Information of China (English)

    农登; 宋东福; 戚文军; 梁涛; 赵雅情

    2012-01-01

    通过正交试验研究了以磷酸盐-高锰酸盐为基础的镁合金无铬转化工艺,讨论了工艺参数对转化膜厚度及其有机涂层耐蚀的影响,并通过扫描电镜、能谱等方法分析了转化膜的微观形貌和化学成分.研究表明,当磷酸二氢铵为10~15 g/L、高锰酸钾为5~10g/L时,磷酸盐-高锰酸的最佳处理工艺为:ZnSO43 g/L,NaF 3 g/L,pH 3,温度45℃.转化液pH对膜层厚度及有机涂层的耐蚀性有显著的影响.在试验参数范围内,转化膜的厚度及后续有机涂层的耐蚀性能随pH的减小而大幅度提高.经该工艺处理后,后续有机涂层的耐蚀性能提高10倍以上.%A process for chromium-free conversion of magnesium alloys based on phosphate-permanganate electrolyte was studied by orthogonal test. The effects of process parameters on the thickness of conversion film and the corrosion resistance of organic coating on it were discussed. The microscopic morphology and chemical composition of the conversion film were analyzed by SEM and energy-dispersive spectroscopy. For an electrolyte containing NH4H2PO4 10-15 g/L and KMnO4 5-10g/L, the optimal process conditions are as follows: ZnSO4 3 g/L, NaF 3 g/L, temperature 45 °C, and pH 3. The thickness of conversion film and the corrosion resistance of subsequently prepared organic coating are greatly affected by the pH of electrolyte, since they are increased greatly with the decreasing of pH in the test range. The corrosion resistance of subsequent organic coating is improved by more than 10 times after treatment by the process.

  5. Microstructure of AZ91 alloy deformed by equal channel angular pressing

    Energy Technology Data Exchange (ETDEWEB)

    Braszczynska-Malik, K.N. [Inst. of Materials Engineering, Czestochowa Univ. of Technology, Czestochowa (Poland); Froyen, L. [MTM Dept., Katholieke Univ. Leuven, Leuven-Heverlee (Belgium)

    2005-08-01

    The equal channel angular pressing (ECAP) of the AZ91 magnesium alloy was tested from 553 K to 693 K. The initial grain size of the investigated alloy in homogenized state was about 150 {mu}m. Samples were deformed through a die characterized by an inner contact angle. During the ECAP process the microstructure changed homogeneously and exhibited a decrease of grain size to 10 {mu}m. Transmission electron microscopy allowed the observation of a high dislocation density and large number of twins and shear bands in the deformed material. Some regions in the investigated alloys exhibited a dynamic recrystallisation process. (orig.)

  6. 纳米SiC对AZ91D镁合金微弧氧化膜微观结构及性能的影响%Influence of nano-SiC on microstructure and property of MAO coating formed on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    王淑艳; 司乃潮; 夏永平; 刘莉

    2015-01-01

    Ceramic coating incorporated with nano-SiC was obtained on AZ91D magnesium alloy during MAO by adding nano-SiC into the silicate−aluminate-based composite electrolyte. The microstructure, thickness, phase analysis, element composition and hardness of the coatings were respectively investigated by scanning electron microscopy(SEM), film thickness meter, X-ray diffraction (XRD), energy disperse spectroscopy(EDS) and Vickers hardness tester. The wear resistance of Mg alloy and coatings were evaluated by friction and wear apparatus, while the corrosion resistance of Mg alloy and coatings were evaluated by potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS). The results show that after adding nano-SiC into the electrolyte, both the striking voltage and final voltage decrease, the size and number of the micropore on the surface of the coating decrease, the thickness and hardness of the coating increase, both the wear resistance and corrosion resistance of the coating raise.%通过向Na2SiO3−NaAlO2复合电解液体系中添加纳米SiC,经过微弧氧化处理后在AZ91D镁合金表面制备含纳米SiC的复合陶瓷层。利用SEM、膜层测厚仪、XRD、EDS和维氏硬度计分别研究膜层的微观形貌、厚度、相结构、元素组成及硬度。采用摩擦磨损试验机对镁合金基体和膜层的干滑动磨损行为进行研究,运用动电位极化曲线试验和交流阻抗法测量镁合金基体和膜层在3.5% NaCl溶液中的耐蚀性能。结果表明:向电解液中添加纳米SiC后,微弧氧化的起弧电压和终止电压均下降。经纳米SiC复合处理后,微弧氧化膜层的孔径减小,致密性提高;与未添加纳米SiC的膜层相比,其厚度和硬度都得到提升,耐磨性与耐蚀性均增强。

  7. Composite Layers “MgAl Intermetalic Layer / PVD Coating” Obtained On The AZ91D Magnesium Alloy By Different Hybrid Surface Treatment Methods

    Directory of Open Access Journals (Sweden)

    Smolik J.

    2015-06-01

    Full Text Available Magnesium alloys have very interesting physical properties which make them ‘materials of the future’ for tools and machine components in many industry areas. However, very low corrosion and tribological resistance of magnesium alloys hampers the implementation of this material in the industry. One of the methods to improve the properties of magnesium alloys is the application of the solutions of surface engineering like hybrid technologies. In this paper, the authors compare the tribological and corrosion properties of two types of “MgAlitermetalic / PVD coating” composite layers obtained by two different hybrid surface treatment technologies. In the first configuration, the “MgAlitermetalic / PVD coating” composite layer was obtained by multisource hybrid surface treatment technology combining magnetron sputtering (MS, arc evaporation (AE and vacuum heating methods. The second type of a composite layer was prepared using a hybrid technology combined with a diffusion treatment process in Al-powder and the electron beam evaporation (EB method. The authors conclude, that even though the application of „MgAlitermetalic / PVD coating” composite layers can be an effective solution to increase the abrasive wear resistance of magnesium alloys, it is not a good solution to increase its corrosion resistance.

  8. AZ91 D镁合金表面激光熔覆Al-Cu合金的温度场模拟与验证%Simulation and Experimental Verification of Laser Cladding Temperature Field for Al-Cu Alloy on AZ91 D Magnesium Alloy Surface

    Institute of Scientific and Technical Information of China (English)

    朱润东; 李志勇; 李晓锡; 孙琪

    2014-01-01

    目的确定AZ91 D镁合金表面激光熔覆Al-Cu合金的最佳工艺参数。方法利用有限元软件ANSYS建立移动高斯热源作用下的温度场三维模型,对不同参数下激光熔覆过程中的温度场进行动态模拟,确定工艺参数。结果熔池中心的温度随着激光功率的增大而增大,随着热源移动速度和光斑直径的增大而减小。温度过高时,熔覆层下塌且内部出现裂纹;温度过低时,熔覆层上有大量的金属颗粒且内部含有夹杂物。结论当功率为240 W、扫描速度为2.5 mm/s、光斑直径为0.6 mm时,熔池中心的温度约为1100℃,熔覆层与基体接触面的温度约为700℃。在此参数下得到了表面成形光滑且与基体结合紧密的致密熔覆层。%ABSTRACT:Objective To get the optimal technological parameters for Al-Cu alloy cladded coatings on AZ91D magnesium alloy prepared by laser cladding. Methods The three-dimensional temperature field model of laser cladding under the moving GUASS heat source was established with ANSYS software. Then, the dynamic simulation of temperature field for laser cladding was conduc-ted under different technological parameters. And the technological parameters were optimized by contrasting the melting point of Al-Cu alloy and the welding pool temperature. Finally, the experimental verification was performed. Results The results showed that the temperature at the center of welding pool increased with the rise of power ( P) while decreased with the rise of the speed ( v) of heat source and the diameter( d) of facula. When the temperature was excessively high, the cladding layer was collapsed and with internal cracks. However, when the temperature was too low, the cladding layer was covered with large amount of metal particles, and there were internal inclusions. Conclusion Under the conditions of P=240 W, v=2. 5 mm/s and d=0. 6 mm, the temperature at the center of welding pool was about 1100 ℃, and the temperature at the

  9. Influences of C3H8O3 Concentration on Formation and Characteristics of MAO Coatings on AZ91D Magnesium Alloy%C3H8O3含量对AZ91D镁合金微弧氧化过程及膜层特性的影响

    Institute of Scientific and Technical Information of China (English)

    王淑艳; 夏永平; 刘莉

    2013-01-01

    在含有不同C3H8O3含量的硅铝复合电解液中,利用交流脉冲电源在AZ91D镁合金基体上制备了一系列微弧氧化膜.利用SEM和膜层测厚仪分别研究了陶瓷膜层的微观形貌特征及厚度,采用全浸泡实验和电化学阻抗谱测试了膜层在3.5%NaCl中性溶液中的耐蚀性能.结果表明,微弧氧化过程中的起弧电压和终止电压均随C3H8O3含量的增加而呈上升的变化趋势.随着C3H8O3含量的增加,膜层耐蚀性先提高后降低,而膜厚变化幅度不大.膜层的耐蚀性主要取决于内部致密层,当C3H8O3含量为5mL/L时,膜层相对较致密,因而表现出良好的耐蚀性能.%Microarc oxidation (MAO) coatings were obtained on the AZ91D magnesium alloy by AC pulse electrical source in a silicate-aluminate based composite electrolyte containing various concentrations of C3H8O3.The morphologies and thickness of ceramic coatings were characterized by SEM and layer thickness meter,respectively.The corrosion resistance of coatings in a 3.5%NaCl neutral solution was evaluated by the immersion test and electrochemical impedance spectroscopy (EIS).The results showed that the striking voltage and final voltage increased gradually with the increase of C3H8O3 concentration during the MAO process.With the increase of C3H8O3 concentration in the electrolyte,the corrosion resistance of the coatings increased at first and then decreased gradually,however,the variation of the coating thickness was not obvious.The EIS results showed that the corrosion resistance of the coatings was influenced by the inner dense layer.The coating exhibited better corrosion resistance in the electrolyte containing 5 mL/L C3H8O3due to its relatively compact microstructure.

  10. Influence of mictrostructure features on the corrosion behaviourof AZ91 alloy in chloride media

    Directory of Open Access Journals (Sweden)

    Lenka Bukovinová

    2014-11-01

    Full Text Available The influence of the microstructure of as-cast AZ91 magnesium alloy, which applied to solution annealing treatment and ageing treatment respectively, was evaluated in terms of its corrosion behaviour in 0.1 M NaCl solution at room temperature. The corrosion process was monitored by electrochemical impedance spectroscopy (EIS and the surface was characterized by scanning Kelvin probe force microscopy (SKPFM. The extent of corrosion damage was dependent on the microstructure. Surface potential maps indicated that, the surface potential of α-matrix is more positive than surface potential of β phase.

  11. Influences of Organic Additives on Stannate Conversion Coating Prepared on the AZ91D Magnesium Alloy Surface%有机添加剂对AZ91D镁合金锡酸盐转化膜性能的影响

    Institute of Scientific and Technical Information of China (English)

    邵忠财; 王明; 张庆芳

    2015-01-01

    采用化学转化法在镁合金表面制备锡酸盐转化膜.采用硫酸铜点滴实验、电化学交流阻抗(EIS)测试和Tafel曲线、扫描电子显微镜(SEM)测试和X射线衍射分析(XRD)等方法检测膜层的性能.研究了几种有机添加剂(Tartaric acid、Citric acid、Phytic acid、EDTA、Sodium dodecyl sulfate)对膜层耐蚀性的影响,结果表明溶液中添加SDS后,转化膜的硫酸铜点滴时间由35 s提高到了86 s,明显提高转化膜的耐腐蚀性能,膜层的形貌为呈“颗粒”状紧凑的连接到一起,该膜层的主要成分为MgSn(OH)6、Mg(OH)2.%A stannate conversion coating was prepared on the AZ91D magnesium alloy surface by a chemical conversion process.The coating performances were tested by CuSO4 drip experiment,EIS,Tafel,SEM and XRD.The effects of some organic additives including tartaric acid,citric acid,phytic acid,EDTA,and sodium dodecyl sulfate on the coating corrosion resistance were studied.The results show that the drip time is increased from 35 to 86 s by adding sodium dodecyl sulfate and it could improve the corrosion resistance of the film to a large extent.The morphology of the membrane layer mainly contains MgSn(OH)6 and Mg(OH)2 which is granular-bonded.

  12. Joining of AZ31 and AZ91 Mg alloys by friction stir welding

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2015-12-01

    Full Text Available Two dissimilar magnesium (Mg alloy sheets, one with low aluminium (AZ31 and another with high aluminium (AZ91 content, were successfully joined by friction stir welding (FSW. The effect of process parameters on the formation of hot cracks was investigated. A sound metallurgical joint was obtained at optimized process parameters (1400 rpm with 25 mm/min feed which contained fine grains and distributed β (Mg17Al12 phase within the nugget zone. An increasing trend in the hardness measurements has also confirmed more amount of dissolution of aluminium within the nugget zone. A sharp interface between nugget zone and thermo mechanical affected zone (TMAZ was clearly noticed at the AZ31 Mg alloy side (advancing but not on the AZ91 Mg alloy side (retreating. From the results it can be concluded that FSW can be effectively used to join dissimilar metals, particularly difficult to process metals such as Mg alloys, and hot cracking can be completely eliminated by choosing appropriate process parameters to achieve sound joint.

  13. 四硼酸钠对AZ91D镁合金微弧氧化膜特性的影响%Effects of Na2B4O7·10H2O on Characteristics of MAO Coatings Fabricated on AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    夏永平; 王淑艳; 刘莉

    2012-01-01

    利用微弧氧化技术在AZ91D镁合金基体上制备了一系列陶瓷膜层.利用扫描电镜、膜层测厚仪、超景深光学显微镜分别研究了陶瓷膜层的微观形貌特征、厚度及表面粗糙度;采用交流阻抗谱测试了膜层在3.5%NaCl溶液中的耐蚀性能.结果表明,四硼酸钠质量浓度的变化对微弧氧化过程中的起弧电压和终止电压影响不大,适量的四硼酸钠可以稳定微弧氧化过程的控制电压;随着四硼酸钠质量浓度的增加,微弧氧化膜层的厚度先增加后降低,膜层表面粗糙度随着四硼酸钠质量浓度的增加呈先增加后降低的变化趋势;当四硼酸钠质量浓度为3g/L时,膜层较致密,表现出良好的耐蚀性能.%Ceramic coatings were prepared on AZ91D magnesium alloy by micro-arc oxidation in a sili-cate-aluminate based composite electrolyte with various Na2B4O7 ·10H20 concentration. Morphology, thickness and surface roughness of the ceramic coatings were characterized by scanning electron microscopy ( SEM) , layer thickness meter and digital microscope respectively. Corrosion resistance of the coatings in 3.5% NaCl neutral solution were also evaluated by electrochemical impedance spectroscopy (EIS). Results showed that Na2B4O7 -10H2O concentration had little effect on striking voltage and final voltage of the MAO process,but proper Na2B4O7 -10H2O concentration could stabilize the voltage. With increasing of the Na2B4O7·10H2O concentration in electrolyte,thickness of the coatings increased at first and then decreased gradually,though the thickness variation was not obvious,and surface roughness of the coatings increased at first and then decreased also. EIS results also showed that corrosion resistance of the coatings increased at first and then decreased with increasing of the Na2B4O7 · 10H2O concentration. Under the Na2B4O7 ·10H2O concentration of 3g/L,the coating was dense and compact, and had a best corrosion resistance.

  14. Effect of NaOH concentration on microstructure and corrosion resistance of MAO coatings fabricated on AZ91D magnesium alloy%NaOH含量对AZ91D镁合金微弧氧化膜层微观结构和耐蚀性的影响

    Institute of Scientific and Technical Information of China (English)

    王淑艳; 刘莉; 夏永平

    2013-01-01

    在由15 g/L Na2 SiO3、12 g/L NaAlO2、3 g/L Na2 B4 O7、5 mL/L C3 H8 O3、5 g/L C6 H5 Na3 O7及1~4 g/L NaOH组成的硅铝复合电解液中,利用微弧氧化技术在AZ91D镁合金基体上制备了一系列陶瓷膜层.利用扫描电镜、膜层测厚仪分别研究了陶瓷膜层的微观结构及厚度;采用全浸泡实验和交流阻抗实验测试了膜层在3.5%NaCl溶液中的耐蚀性能.结果表明:随着NaOH含量的增加,微弧氧化过程中的起弧电压和终止电压均呈线性下降;膜层的耐蚀性随着NaOH含量的增加先提高后降低,膜厚的变化趋势与其耐蚀性的变化趋势基本一致;NaOH含量的变化主要影响膜层内部致密层的耐蚀性能;当NaOH含量为2 g/L时,膜层最厚,膜层较致密,因而具有较好的耐蚀性能.%Ceramic coatings were obtained on AZ91D magnesium alloy by microarc oxidation in a silicate-alumi-nate based composite electrolyte containing 15 g/L Na2 SiO3 , 12 g/L NaAlO2 , 3 g/L Na2 B4 O7 , 5 mL/L C3 H8 O3 , 5 g/L C6 H5 Na3 O7 and 1~4 g/L NaOH.The morphology and thickness of ceramic coatings were exam-ined by scanning electron microscopy ( SEM ) and layer thickness meter .The corrosion resistance of ceramic coatings in a 3.5%NaCl neutral solution was evaluated by immersion test and electrochemical impedance spec-troscopy ( EIS) .The results show that striking voltage and final voltage during the MAO process decrease gradu-ally as the concentration of NaOH increases .With the increasing of NaOH concentration in the electrolyte , the corrosion resistance of coating increases first and then decreases gradually .The variation trend of coating thick-ness is the same as that of corrosion resistance .The concentration of NaOH in the electrolyte mainly affects the corrosion resistance of the inner dense layer .The coating obtained in the electrolyte containing 2 g/L NaOH ex-hibits a better corrosion resistance due to the relatively compact microstructure

  15. Grain refinement of AZ91D alloy by intensive melt shearing and its persistence after remelting and isothermal holding

    Directory of Open Access Journals (Sweden)

    Zuo Yubo

    2013-01-01

    Full Text Available Intensive melt shearing has a significant grain refining effect on some light alloys. However, the persistence of the grain refining effect during isothermal holding and remelting is still unclear, although it is very important for the practical application. In this study, intensive melt shearing was achieved in a twin-screw mechanism to investigate its grain refining effect on AZ91D magnesium alloy. The refinement mechanism was discussed and the persistence of grain refinement after remelting and isothermal holding was also studied. A Zeiss imaging system with polarized light was used for quantitative measurement of grain size. The results show that the intensive melt shearing has a significant grain refining effect on AZ91D magnesium alloy. With the application of intensive melt shearing, the grain size of AZ91D magnesium alloy can be reduced from 530 μm (for a typical as-cast microstructure to 170 μm, which is about 70% size reduction. The grain refinement achieved by the intensive melt shearing can be partially kept after isothermal holding and remelting. It is believed that the refinement effect was mainly due to the finer and well dispersed oxide particles formed by high intensive shearing. The smaller size of oxide particles and their slow motion velocity in the sheared melt could make important contributions to the remained grain refinement.

  16. Microstructure and Mechanical Behavior of Squeeze Cast SiCw/AZ91 Magnesium Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The interfacial microstructure and tensile properties of the squeeze cast SiCw/AZ91 Mg composites were characterized. There exist uniform, fine and discrete MgO particles at the interface between SiC whisker and magnesium in the composites using acid aluminum phosphate binder. The interfacial reaction products MgO are beneficial to interfacial bonding between SiCw and the Mg matrix, resulting in an improvement of the mechanical properties of the composite.

  17. Bi对AZ91镁合金时效析出动力学过程的影响%Influence of Bismuth on the Aging Kinetics of AZg1 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    袁广银; 孙扬善; 曾小勤; 吕宜振; 王渠东; 丁文江

    2001-01-01

    The bismuth additive contents cover a range of 0.5%~2%. A mixture of CO2/1% SF6 is used as a protective gas during melting process. The melt is homogenized with argon bubbling before pouring. The test sample plates (230 mm×40 mm×20 mm) are cast at the pouring temperature of 720℃ in a permanent mold preheating to about 250℃. All the specimens are heated at 420℃ for 12 h followed by quenching, then aged at 200℃ for different times. The results show that the bismuth addition to AZ91 retards the aging process, suppresses the discontinuous precipitation and accelerates the formation of continuous precipitates. EDAX and TEM study indicates that the continuous precipitate in the Bi-bearing magnesium alloys has a stoichiometric composition of Mg17 (Al, Bi)12, which has semicoherent orientation relationship with matrix and increases the thermal stability of the precipitates. Accordingly, the heat resistance of magnesium alloy at elevated temperature could be increased by addition of bismuth.%实验合金中Bi的加入量为0.5%~2%,合金在SF61%/CO2混合气体保护下熔炼,通入氩气精炼后在预热至250℃的金属型中浇铸成230 mm×40 mm×20 mm的板状试样,浇铸温度720℃.将铸态试样经过固溶处理(420℃,12 h)后,在200℃进行时效.实验结果表明,Bi的加入延长了合金的时效进程,有效地抑制了时效组织中非连续析出相的形成,促进了连续沉淀相的析出.电子束微区分析(EDAX)和透射电镜(TEM)研究表明,Bi的加入使AZ9l合金中形成了组成较复杂的连续析出相Mg17(Al,Bi)12,该析出相与基体之间具有复杂的半共格位向关系,提高了强化相的热稳定性,从而有助于合金高温力学性能的改善.

  18. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Chen, L J, E-mail: yfzheng@pku.edu.c [School of Material Science and Engineering, Shengyang University of Technology, Shenyang 110023 (China)

    2009-12-15

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  19. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys.

    Science.gov (United States)

    Gu, X N; Zheng, Y F; Chen, L J

    2009-12-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  20. Microstructure and corrosion behavior of electrodeposited nano-crystalline nickel coating on AZ91 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zarebidaki, Arman, E-mail: arman.zare@iauyazd.ac.ir; Mahmoudikohani, Hassan, E-mail: hassanmahmoudi.k@gmail.com; Aboutalebi, Mohammad-Reza

    2014-12-05

    Highlights: • Activation, zincating, and Cu electrodeposition were used as pretreatment processes for electrodeposition of nickel coatings. • Nano-crystalline nickel coatings were successfully electrodeposited onto the AZ91 Mg alloys. • Effect of nickel electrodeposited coating on the corrosion resistance of AZ91 Mg alloy has been studied. - Abstract: In order to enhance the corrosion resistance, nickel coating was electrodeposited onto AZ91 Mg alloy. Activation, zincating, and Cu electrodeposition used as pretreatment processes for better adhesion and corrosion performance of the nickel over layer. The corrosion properties of the AZ91 Mg alloy, nickel electroplated AZ91 Mg alloy, and pure nickel was assessed via polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5 wt% NaCl solution. Moreover, the structure of the coating was investigated by means of X-ray diffraction, whereas specimen’s morphology and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Measurements revealed that the coating has a nano-crystalline structure with the grain size of 95 nm. Corrosion results showed superior corrosion resistance for the coated AZ91 Mg alloy as the corrosion current density decreased from 2.5 × 10{sup −4} A cm{sup −2}, for the uncoated sample, to 1.5 × 10{sup −5} A cm{sup −2}, for coated specimen and the corrosion potential increased from −1.55 V to −0.98 V (vs. Ag/AgCl) at the same condition.

  1. AZ91D镁合金表面不同树脂体系富镁涂层的保护性能%Protection performance of Mg-rich coatings formed by different epoxy resins on AZ91D alloys

    Institute of Scientific and Technical Information of China (English)

    卢向雨; 吴静英; 左禹; 郑传波

    2015-01-01

    采用划叉浸泡实验,电化学交流阻抗(electrochemical impedance spectroscopy,EIS),开路电位(open circuit potential,OCP)及动电位扫描研究了不同类型的环氧树脂对于AZ91D镁合金的表面的富镁涂层的保护性能的影响。结果表明环氧618-593构成的富镁涂层防护性能较差;环氧6101-TY650制备的富镁涂层可明显改善涂层对破损处镁合金基体的保护作用,但涂层本身长期防护性能较差;环氧618-T31构成的富镁涂层对AZ91D镁合金的防护作用较强,适宜制备镁合金表面的富镁涂层。3种环氧涂料中加入镁粉颗粒制备的富镁涂层均可对缺陷处裸露的 AZ91D 镁合金基体提供保护,从而延长漆膜的破坏时间。涂层中的镁粉颗粒被激活后,为镁合金的基体提供了一定程度的阴极保护作用,减缓了镁合金基体的腐蚀。%The influence of different types of epoxy resins on protection performance of magnesium-rich coating for AZ91D alloy was studied with scratch testing, electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and dynamic potential scanning. The results indicated that Mg-rich coating consisting of epoxy coating 618-593 showed poor protective performance. Magnesium particles in 6101-TY650 epoxy coating could significantly improve the protective effect for magnesium alloy substrate at the coating defects, however, their over the long-term protection performance was poor. Epoxy 618-T31 coating showed strong barrier properties. Then, the Mg-rich primer consisting of epoxy coating 618-T31 had a strong protective effect, indicating that the epoxy coating 618-T31 was suitable for the preparation of Mg-rich coating for AZ91D alloy. For AZ91D alloy, magnesium particles added in three types of epoxy coatings could provide cathodic protection to AZ91D substrate at coatings defects, prolonging the corrosion life of coatings. Meanwhile, magnesium particles were activated to

  2. The effect of rare earth elements on the kinetics of the isothermal coarsening of the globular solid phase in semisolid AZ91 alloy produced via SIMA process

    Energy Technology Data Exchange (ETDEWEB)

    Nami, B. [Department of Materials and Metallurgical Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Shabestari, S.G., E-mail: shabestari@iust.ac.i [Department of Materials and Metallurgical Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of); Miresmaeili, S.M. [Department of Mechanical Engineering, Shahid Radjaei University, Lavizan, Tehran (Iran, Islamic Republic of); Razavi, H.; Mirdamadi, Sh. [Department of Materials and Metallurgical Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran (Iran, Islamic Republic of)

    2010-01-21

    In the present study, the effects of rare earth (RE) elements on the microstructure and coarsening kinetics of the solid globular particle in the semisolid slurry of AZ91 magnesium alloy have been studied at 570 {sup o}C and 580 {sup o}C. The results showed that the coarsening kinetics of the solid globular particles in semisolid slurry of AZ91 alloy satisfies the Ostwald ripening theory. It was shown that the coarsening rate of the solid particles decreases by adding RE elements into AZ91 alloy, specially at 580 {sup o}C, which results in the smaller particles size. It was attributed to the solid-liquid interfacial energy reduction due to the addition of RE elements.

  3. MICROSTRUCTURAL FORMATION MECHANISM OF SEMI-SOLID AZ91D ALLOY

    Institute of Scientific and Technical Information of China (English)

    W.M. Mao; Z.S. Zhen; H.T. Chen; X.Y. Zhong

    2005-01-01

    With the help of an electromagnetic stirring device and alloy melt quenching technology, the microstructure of semi-solid AZ9lD magnesium alloy slurry stirred by a rotationally electromagnetic field was studied and the experimental results are shown as the following. The primary α-Mg grains are refined obviously when the slurry is stirred by a rotational electromagnetic field during continuously cooling and they are eventually changed to fine rosette grains or spherical grains. If the above semi-solid slurry is further stirred isothermally .for some time,much more spherical primary α-Mg grains can be obtained. If the melt is first cooled down to a given semi-solid temperature and then starts being stirred by the rotational electromagnetic field, the primary α-Mg dendrites will be large, and a longer time will be taken and a larger stirring power will be needed for the secondary arms of the dendrites to be remelted on the roots to prepare an ideal semi-solid slurry. Theoretical analysis indicates that the strong flow motion leads to a more even temperature field and a solute field and stronger man-made temperature fluctuation in the AZ91D magnesium alloy melt so that the spherical primary α-Mg grains are increased in the slurry. Moreover, all the measures promoting the temperature fluctuation will be favorable to the formation of spherical primary α-Mg grains and all the factors increasing the arm's root remelting difficulty will be favorable to the formation of rosette-type primary α-Mg grains.

  4. Protective behavior of an SO2/CO2 gas mixture for molten AZ91D alloy

    Directory of Open Access Journals (Sweden)

    Liang Weizhong

    2012-08-01

    Full Text Available The protective behavior for a molten AZ91D alloy in an open melting furnace was investigated under a protective gas mixture containing 3% SO2 and 97% CO2, and the protection mechanism was discussed. Experimental results show that the gas mixture provides effective protection for AZ91D melt in the temperature range from 680 ìC to 730 ìC. The microstructure, chemical composition and phase composition of the surface film formed on the molten AZ91D alloy were analyzed using scanning electron microscopy (SEM with energy dispersive spectrometer (EDS and X-ray diffraction (XRD. The SEM results demonstrate that the surface films with an average thickness between 0.5 レm and 2 レm are dense and coherent in the protected temperature range. The EDS results reveal that the surface film mainly contains elements S, C, O, Al and Mg. The XRD results show that the surface film consists of MgO, MgS and a small amount of C phase.

  5. Structure Analysis of Oxidation Film of Ignition-Inhibition AZ91D Ma gnesium Alloy Added with Cerium

    Institute of Scientific and Technical Information of China (English)

    黄晓锋; 周宏; 何镇明

    2003-01-01

    The effect of cerium on ignition temperature of AZ91D magnesium alloy was studied. By the addition of cerium of 1%, the ignition temperature is raised by 180 ℃, so the magnesium alloy added with cerium can be melted in air. The burning temperature increases with the increasing of cerium. The structure and chemical compositions of the surface oxide film were investigated by XRD and Auger electron spectrometry(AES). The results of XRD indicate that the oxide film of the surface of ignition-inhibition magnesium alloy can change from loose structure of simple magnesia to compact composite structure consisting of magnesia, cerium oxide, Mg17 A112 and aluminum oxide, which has excellent ignition-inhibition effect. AES depth profile analysis shows that the oxide film can be divided into three layers. The outside layer is mainly made up of magnesia, the middle layer, which consists of cerium oxide, magnesia, and aluminum oxide, is compound and compact. Thermodynamic analysis indicates that the structure of the surface oxide film is accordant to the change of free energy and high vapor pressure of magnesium.

  6. AZ31和AZ91镁合金等温挤压及挤压后的微观组织变化%The isothermal extrusion and the microstructure evolution after extrusion of AZ31 and AZ91 magnesium

    Institute of Scientific and Technical Information of China (English)

    李洪波; 吕玫; 马文昌

    2011-01-01

    The extrusion property and microstructure evolution of AZ31 and AZ91 magnesium alloy under different deformation conditions were studied in isothermal extrusion process and through metallographic examination. The results show that the form-ing quality of AZ31 magnesium alloy is better than AZ91 magnesium alloy. For AZ91, the cracks would appear on the specimen surface at extrusion ratio 4:1, extrusion temperature 400℃, and at extrusion ratio 9 :1, extrusion temperature 350℃ and 400℃. The best forming temperature for AZ31 is 300℃~400℃, for AZ91 is 300℃~350℃. Dynamic recrystallization occurred in the hot extrusion process of the magnesium alloy, the grain of extruded samples were significantly refined.%通过等温挤压和金相观察,研究了AZ31和AZ91镁合金不同变形条件下的挤压性能和变形后的微观组织变化.结果表明,AZ31镁合金的挤压变形性能较好,而AZ91镁合金在挤压比为4∶1、挤压温度为400℃,以及在挤压比为9∶1、挤压温度为350℃和400℃时,挤压后的试件表面均出现了裂纹;AZ31镁合金的最佳成形温度为300℃~400℃,AZ91镁合金的最佳成形温度为300℃~350℃;镁合金在热挤压过程中发生了动态再结晶,挤压之后合金的晶粒显著细化.

  7. Effect of aging time and temperature on the aging behavior in Sn containing AZ91 alloy

    Science.gov (United States)

    Kim, Jeong Kyun; Oh, Seung Hyun; Kim, Kang Cheol; Kim, Won Tae; Kim, Do Hyang

    2017-02-01

    Effects of aging temperature and time on the aging behavior in AZ91 alloy and Sn containing AZ91 alloy (AZT915) have been investigated in the present study. The mode of precipitation, i.e. discontinuous and continuous precipitation in both alloys is strongly affected by the aging temperature. At low aging temperature of 403 K, only discontinuous precipitation occurs at the grain boundaries, whereas at high aging temperatures of 573 and 623 K only continuous precipitation occurs inside the grains. At intermediate temperature range (443 or 498 K) both discontinuous and continuous precipitation reactions occur. In AZT915, the Mg2Sn particles at the grain boundary effectively reduce the available nucleation sites for discontinuous β precipitates, and slow down the movement of the grain boundary, resulting in suppression of discontinuous precipitation. In addition, increased local lattice strain by the presence of Sn in the α-Mg solid solution matrix accelerates the nucleation of the continuous precipitates at the early stage of aging treatment. Therefore, significantly higher peak hardness can be obtained within a shorter aging time in AZT915.

  8. 温度对AZ91D镁合金表面渗镀铝涂层组织结构和性能的影响%Effect of temperature on microstructure and properties of aluminized coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    张岩; 李晓芳; 田林海; 唐宾

    2010-01-01

    采用脉冲偏压直流磁控溅射在AZ91D镁合金表面渗镀铝涂层,研究了渗镀温度对渗镀层组织结构和性能的影响.结果表明,渗镀铝涂层由铝沉积层和扩渗层组成,随渗镀温度升高,沉积层厚度变薄,扩渗层厚度增加;X衍射(XRD)分析表明,渗镀层主要由Al、Mg两相组成,在较高温度(450℃)时有少量的Al12Mg17相出现;渗镀层硬度沿深度呈梯度变化逐渐降低,随温度升高,渗镀层厚度增加,硬度梯度变化变缓,有利于膜基体系整体性能的提高.

  9. MICROSTRUCTURE EVOLUTION OF AZ91D MAGNESIUM ALLOY DURING SEMI-SOLID ISOTHERMAL HEAT TREATMENT UNDER DIRECT CURRENT%直流电流作用下AZ91D镁合金半固态等温处理过程中的组织演变

    Institute of Scientific and Technical Information of China (English)

    周全; 杨院生; 唐军立; 胡壮麒

    2006-01-01

    考察了直流电流密度、等温温度及等温时间对AZ91D镁合金半固态组织的影响,对电流影响组织演变的机理进行了探讨.实验结果表明:当等温温度和等温时间一定时,随着电流密度的增加,初生相变得圆整,初生相的尺寸有所减小.但电流密度过高时,初生相尺寸有所增加.直流电流可以加速半固态等温处理的组织演化过程,明显改善枝晶球化效果.直流电流增加扩散激活能,增大溶质原子的扩散系数,促进溶质原子的扩散,从而加速半固态等温过程的组织演化;直流电流作用下的电迁移效应、Joule热效应和Peltier效应都将促进枝晶的熔断和球化.

  10. Influence of potassium pyrophosphate in electrolyte on coated layer of AZ91 Mg alloy formed by plasma electrolytic oxidation

    Institute of Scientific and Technical Information of China (English)

    Jin-Young CHO; Duck-Young HWANG; Dong-Heon LEE; Bongyoung YOO; Dong-Hyuk SHIN

    2009-01-01

    The effect of potassium pyrophosphate in the electrolyte on plasma electrolytic oxidation (PEO) process for AZ91 Mg alloy was investigated. The morphologies and chemical compositions of the coating layer on the AZ91 Mg alloy were evaluated and corrosion resistance was also estimated by potentiodynamic polarization analysis. The coating layer on AZ91 Mg alloy coated from the Bath 2 containing 0.03 mol/L of potassium pyrophosphate for 360 s exhibited considerably dense structure and contained 11%-18% (mass fraction) of phosphorous. The higher content of phosphorous of coating layer coated from Bath 2 could be detected at the bottom of oxide layer, which strongly implied that the phosphorous ion might be concentrated at the barrier layer. Corrosion potential of coating layer of AZ91 Mg alloy increased and corrosion current density decreased with increasing the concentration of potassium pyrophosphate. The polarization resistance (Rp) of coating layer of AZ91 Mg alloy coated from Bath 2 was 4.65×107 Ω/cm2, which was higher than that (Rp=3.56×104 Ω/cm2) of the sample coated from electrolyte without potassium pyrophosphate. The coating layer coated from Bath 2 containing 0.03 mol/L potassium pyrophosphate exhibited the best corrosion resistance.

  11. Characterization of plasma electrolytic oxide formed onAZ91 Mg alloy in KMnO4 electrolyte

    Institute of Scientific and Technical Information of China (English)

    Duck-Young HWANG; Ki-Ryong SHIN; Bongyoung YOO; Dong-Heon LEE; Deok-Yong PARK; Dong-Hyuk SHIN

    2009-01-01

    The aim of this work is to investigate microstructure, corrosion resistance characteristics and nanohardness of the oxide layer on AZ91 Mg alloy by applying different voltage with KMnO4 contained solution. There are lots of closed pores that are filled with another oxide compound compared with the typical surface morphology with pore coated until 350 V of coating voltage. The thickness of oxide layer increases with increasing coating voltage. The oxide layer formed on AZ91 Mg alloy in electrolyte with potassium permanganate consists of MgO and Mn2O3. Corrosion potential of the oxide layer on AZ91 Mg alloy obtained at different plasma electrolytic oxidation(PEO) reaction stages increases with increasing coating voltage. The corrosion resistance of AZ91 Mg alloy depends on the existence of the manganese oxide in the oxide layer. The inner barrier layer composed of the MgO and Mn2O3 may serve as diffusion barrier to enhance the corrosion resistance and may partially explain the excellent anti-corrosion performance in corrosion test. Nanohardness values increase with increasing coating voltage. The increase in the nanohardness may be due to the effect of manganese oxide in the oxide layer on AZ91 Mg alloy coated from electrolyte containing KMnO4.

  12. Comparing nanostructured hydroxyapatite coating on AZ91 alloy samples via sol-gel and electrophoretic deposition for biomedical applications.

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2014-12-01

    Magnesium is one of the most critical elements in hard tissues regeneration and therefore causes speeding up the restoration of harmed bones, while high deterioration rate of magnesium in body fluid restricts it to be used as biodegradable implants. Alloying magnesium with some relatively nobler metals such as aluminium, zinc, rare earth elements, magnesium-bioceramics composites, and surface modification techniques are some of the routes to control magnesium corrosion rate. In this study AZ91 magnesium alloy had been coated by nanostructured hydroxyapatite via sol-gel dip coating and electrophoretical methods to survey the final barricade properties of the obtained coatings. In order to perform electrophoretic coating, powders were prepared by sol-gel method, and then the powders deposited on substrates utilizing direct current electricity. Zeta potentials of the electrophoresis suspensions were measured to determine a best mode for good quality coatings. Transmission Electron Microscopy (TEM), and Scanning Electron Microscopy (SEM) were used to confirm nanoscale dimension, and the uniformity of the nanostructured hydroxyapatite coating, respectively. Fourier Transform-Infrared and X-ray diffraction analysis were utilized for functional group and phase structure evaluation of the prepared coatings, correspondingly. Electrochemical corrosion tests were performed in SBF at 37±1 (°)C which revealed considerable increase in corrosion protection resistivity and corrosion current density for electrophoretic coated specimens versus sol-gel coated specimens. Results showed that both sol-gel and electrophoretical techniques seem to be suitable to coat magnesium alloys for biomedical applications but electrophoretic coating technique is a better choice due to the more homogeneity and more crystalline structure of the coating.

  13. Corrosion of Mg alloy AZ91D in the presence of living cells.

    Science.gov (United States)

    Seuss, F; Seuss, S; Turhan, M C; Fabry, B; Virtanen, S

    2011-11-01

    Mg and Mg alloys are of interest for biodegradable implants as they readily corrode in biological fluids, and dissolved Mg ions are nontoxic. Even though it is well known that Mg dissolution leads to pH increase in the surroundings, the effect of the corrosion-induced alkalization on the biological environment has not been studied in detail. We therefore explored the interactions between corrosion-induced pH increase and cell growth on Mg alloy AZ91D surface. Cell adhesion and spreading on the alloy surface is unimpeded initially. However, with time a large fraction of cells de-adhere. We attribute this to the observed increase of the pH in the cell culture medium in the process of alloy dissolution. Cytotoxicity tests with HeLa cells grown on glass surfaces confirm that cell death increases with increasing alkalinity of the cell culture medium. We also show that a the cells that adhere on the Mg alloy surface act as a corrosion-blocking surface layer. In consequence, a slower pH increase in the medium takes place when the alloy surface is covered with cells. Electrochemical impedance spectroscopy measurements (EIS) verify that a cell layer slows down the corrosion process.

  14. 浇铸温度与模具温度对AZ91D和Mg-3Nd-0.2Zn-Zr镁合金热裂性能的影响%Effect of pouring and mold temperatures on hot tearing susceptibility of AZ91D and Mg-3Nd-0.2Zn-Zr Mg alloys

    Institute of Scientific and Technical Information of China (English)

    黄皓; 付彭怀; 王迎新; 彭立明; 蒋海燕

    2014-01-01

    研究了浇铸温度和模具温度两个温度参数在重力金属型铸造中对商业AZ91D和新型Mg-3Nd-0.2Zn-Zr (质量分数,%;NZ30K)镁合金热裂性能的影响。结果表明,模具温度对合金热裂性能的影响比浇铸温度的更显著,后者的影响仅在模具温度较低时(AZ91D在341 K,NZ30K在423 K)有所显现。与只包含补缩参数的热裂模型相比,同时包含补缩参数、晶粒尺寸和合金凝固区间的热裂模型更能够准确地评价不同镁合金的热裂性能。为了获得较好的热裂抗力,建议AZ91D合金的浇铸温度为961~991 K,模具温度≥641 K;NZ30K合金的浇铸温度为1003~1033 K,模具温度≥623 K。%Pouring and mold temperatures are two important parameters during casting magnesium components. The present study examined their influence on hot tearing susceptibility (HTS) of commercial AZ91D and newly developed Mg-3Nd-0.2Zn-Zr (mass fraction, %; NZ30K) magnesium alloys in gravity permanent mold casting condition. The results indicate that mold temperature shows much more significant influence on the HTS of both alloys than pouring temperature whose influence only can be distinguished at low mold temperature (341 K for AZ91D alloy and 423 K for NZ30K alloy). Hot tearing susceptibility prediction model concerning feeding parameters, grain size and solidification range, is more suitable to estimate the HTS of different magnesium alloys than the model only concerning feeding parameters. In order to achieve better hot tearing resistance, the ranges of pouring and mold temperatures are suggested to be 961-991 K and≥641 K for AZ91D alloy, 1003-1033 K and≥623 K for NZ30K alloy, respectively.

  15. Thermodynamic calculation of intermetallic compounds in AZ91 alloy containing calcium

    Institute of Scientific and Technical Information of China (English)

    WU Yu-feng; DU Wen-bo; NIE Zuo-ren; CAO Lin-feng; ZUO Tie-yong

    2006-01-01

    Based on the Miedema model and Chou model, the activities of different solute components in Mg-Al-Zn, Mg-Ca-Zn and Mg-Al-Ca ternary systems were calculated. The results show that the variety of zinc content has little influence on the activity of Al or Ca, and the interaction of Zn and Al or Ca can be neglected when the mass fraction of Zn is lower than 2% in the AZ91 alloy containing calcium (noted as Mg-Al-Zn-Ca system). Therefore, the possible intermetallic compounds in the Mg-Al-Zn-Ca system can be predicted by directly calculating the Gibbs free energies of the reactions in Mg-Al-Ca system. The calculated Gibbs free energies in the Mg-Al-Ca system indicate that Al2Ca phase can take priority of depositing, which agrees with the experimental results in references. The consistency of calculation and experiment proves that the intermetallic compounds in the Mg-Al-Zn-Ca system can be predicted by the Miedema model and Chou model.

  16. Microstructure of electromagnetic stirred semi-solid AZ91D alloy

    Institute of Scientific and Technical Information of China (English)

    毛卫民; 甄子胜; 陈洪涛; 钟雪友

    2004-01-01

    The microstructures of semi-solid AZ91D alloy stirred by rotationally electromagnetic field were studied.The shape of primary α-Mg phase is dendrite under conventional solidification condition and the primary α-Mg grains are changed to the fine rosette-like or granular grains under electromagnetic stirring condition. If the electromagnetic stirring frequencies are low, there are a large amount of fine rosette-like primary α-Mg grains and the fine rosettelike primary α-Mg grain in two dimensions belongs to a single grain in three dimensions; there are also many spherical primary α-Mg grains, they may belong to a single grain in three dimensions and the orientation differences of the grains between them are very small. If the electromagnetic stirring frequencies are high, a lot of the fine rosette-like primary α-Mg grains disappear and are converted into granular grains, and moreover, most of these granular grains belong to different grains in three dimensions.

  17. Study on interfacial heat transfer coefficient at metal/die interface during high pressure die casting process of AZ91D alloy

    Directory of Open Access Journals (Sweden)

    GUO Zhi-peng

    2007-02-01

    Full Text Available The high pressure die casting (HPDC process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today’s manufacturing industry.In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were Measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger,and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified,when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.

  18. Effects of Electric Parameters on Properties of Micro-arc Oxidation Films Formed on Magnesium Allovs AZ91D%AZ91D镁合金微弧氧化电参数对其耐蚀性的影响

    Institute of Scientific and Technical Information of China (English)

    尚伟; 温玉清; 李秀广; 黄明仁; 卢钇成

    2012-01-01

    Micro-arc oxidation films were prepared on magnesium alloy AZ91D in a aluminate electrolyte. The effects of electric parameters during the micro-arc oxidation process on properties of MAO films were systematically investigated using the Taguchi experimental analysis method. The optimized parameters are 180 V voltage,30 min oxidation time,50 Hz frequency,30% duty cycle. The corrosion resistance of the MAO film was examined by means of AC impedance. The results show that the resistance of MAO film treated on optimized conditions increase by two orders compared with the magnesium alloy substrate. This enhances the corrosion resistance of the magnesium alloy.%在铝酸盐体系中对AZ91D镁合金进行微弧氧化处理.利用田口式实验设计法探讨微弧氧化过程电参数对膜层耐蚀性的影响,确定了最佳工艺参数为:电压180V,氧化时间30 min,频率50 Hz,占空比30%.用交流阻抗分析膜层的耐腐蚀性能,结果表明:最佳工艺条件下所制备微弧氧化,膜层电阻比镁合金基体提高了2个数量级,耐蚀性有所增强.

  19. THE APPARENT VISCOSITY OF SEMI-SOLID AZ91D ALLOY AT STEADY STATE

    Institute of Scientific and Technical Information of China (English)

    Z.S. Zhen; W.M. Mao; S.J. Yan; A.M. Zhao; C.L. CuI; X.Y. Zhong

    2002-01-01

    The Rheological behavior of semi-solid AZ91D at steady state is studied using a Couettetype viscometer in the present paper. The results show that the apparent viscosity ofsemi-solid AZ91D at the steady state increases with the solid fraction increasing, andgoes up sharply when the solid fraction reaches a certain value, which is called criticalfraction. In addition, the apparent viscosity of semi-solid AZ91D at the steady statetakes on a distinct downtrend with the shearing rate increasing, which indicates astrong shear thinning property. In addition, the critical solid fraction becomes higherunder larger shearing rate, owing to the more globular shape of the solid particles.Based on the present experiment results, an empirical equation is built as that, relatingthe steady state apparent viscosity of semi-solid AZ91D with the solid fraction fs andshearing rate γ at the same time: ηapp=10. 74exp(6.95fs)γ-0.86.

  20. 热压制工艺回收AZ91D镁合金屑的半固态组织演变%Microstructure evolution of hot pressed AZ91D alloy chips reheated to semi-solid state

    Institute of Scientific and Technical Information of China (English)

    许红雨; 吉泽升; 胡茂良; 王振宇

    2012-01-01

    AZ91D magnesium alloy chips,which were directly collected on the spot of machining process,were recycled to prepare billet via hot pressing for semi-solid processing.The semi-solid microstructure evolution of the billet during reheating was investigated.The results indicate that there are three stages during reheating to semi-solid state: the dissolution of Mgl7Al12 and diffusion of AI into α-Mg matrix,the melting of the region with high content of solute and formation of isolated solid particles,and spheroidization and growth of solid particles.Meanwhile,a number of entrapped liquid droplets form within solid particles.In addition,the number and size of entrapped liquid droplets rely on the holding time in the semi-solid temperature range.With increasing isothermal holding time,the solid fraction remains unchanged when the solid-liquid system reaches the dynamic equilibrium at last,while the solid particles become more globular and the average size of solid particles increases owing to the decreasing of interracial energy and the effect of interfacial tension.%以从机械加工现场直接收集的AZ91D镁合金屑料为原料,采用热压制工艺再生制备半固态加工所需的坯料,研究二次加热过程中的半固态组织演变.结果表明,半固态组织演变可分为三个阶段:Mg17Al12相的溶解和Al原子的扩散,高溶质含量区域的熔化和固相颗粒的生成,固相颗粒的球化和长大.同时,在固相颗粒内部形成大量的嵌入式液滴.这种嵌入式液滴的数量和尺寸随着保温时间的变化而变化.随着保温时间的延长,固、液两相最终达到动态平衡,固相率不再发生变化.由于界面能降低和界面张力的作用使固相颗粒尺寸逐渐增大,并且越来越圆整.

  1. Effects of increase extent of voltage on wear and corrosion resistance of micro-arc oxidation coatings on AZ91D alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of increase extent of voltage on the wear resistance and corrosion resistance of micro-arc oxidation(MAO)coatings on AZ91D magnesium alloy were investigated in silicate electrolyte.The results show that with increasing extent of voltage,both of the thickness and bonding force of MAO coatings first increase,and then decrease.These parameters are all up to their maximum values when the increase extent of voltage is 20 V.The roughness of the coatings always increases.The coating has the best corrosion resistance when the increase extent of voltage is not below 25 V,and the coating has the best wear resistance when the increase extent of voltage is 10 V.The wear mechanisms for the micro-arc oxidation are abrasive wear and micromachining wear.These are related to their microstructures.

  2. Determination of substrate log-normal distribution in the AZ91/SICP composite

    Directory of Open Access Journals (Sweden)

    J. Lelito

    2015-01-01

    Full Text Available The aim in this work is to develop a log-normal distribution of heterogeneous nucleation substrates for the composite based on AZ91 alloy reinforced by SiC particles. The computational algorithm allowing the restore of the nucleation substrates distribution was used. The experiment was performed for the AZ91 alloy containing 1 % wt. of SiC particles. Obtained from experiment, the grains density of magnesium primary phase and supercooling were used to algorithm as input data.

  3. 室温压缩AZ91镁合金显微组织及β-Mg17Al12相析出动力学%Microstructure and Precipitation Kinetics of β-Mg17Al12 Phase in AZ91 Alloy Compressed at Room Temperature

    Institute of Scientific and Technical Information of China (English)

    杨林; 黄婷; 林立; 刘正

    2012-01-01

    Microstructure and precipitation kinetics of β-Mg17Al12 phase after aging treatment in AZ91 alloy, which was fabricated with raw magnesium by direct smelting and compressed at room tempera-ture, were investigated. The results showed that lots of twinning would emerge as a result of com-pression at room temperature, serving as nucleation substrate for β-Mg17 Al12 phase precipitation. The β-Mg17Al12 phase precipitated preferentially at grain and twinning boundaries. Phase precipitation and growth were frequently observed at the intersection between twinning and original grain, or among various twinning; certain orientation relationships were also discovered among the β-Mg17 Al12 phase precipitated in twinning and the crMg matrix. The amount of β-Mg17Ali2 phase increased with gradu-ally aging time, whereas the required time for a definite amount of precipitates decreased with increas-ing temperature. The activation energy for β-Mg17 Al12 phase precipitation in AZ91 alloy was calculated to be 23. 8-37. 9kJ/mol using the JMAK equation, in accordance with experimental data.%对常温压缩粗镁直接熔炼AZ91镁合金时效处理后的组织及β-Mg17Al12相析出动力学进行研究.结果表明:AZ91镁合金在常温压缩过程中出现大量的孪晶,为β-Mg17Al12相的析出提供了大量的形核基底;时效时β-Mg17 Al12相优先在晶界、孪晶界析出,尤其易在孪晶与晶界、孪晶交接处析出并长大,且孪晶内析出的β-Mg17Al12相与α-Mg基体保持一定的位向关系;时效时间越长,析出的β-Mg17Al12相越多,温度越高,析出定量β-Mg17Al12相所需时间越短;结合实验数据,由JMAK方程计算得到AZ91镁合金析出β-Mg17Al12相激活能为23.8~37.9kJ/mol.

  4. Effect of grain boundary misorientation on discontinuous precipitation in an AZ91 alloy

    Indian Academy of Sciences (India)

    H Azzeddine; S Abdessameud; B Alili; Z Boumerzoug; D Bradai

    2011-12-01

    A scanning electron microscopy (SEM)-based electron backscatter diffraction (EBSD) analysis showed that the discontinuous precipitation (DP) reaction rate was dependent on the geometry of the grain boundary in Mg–9Al–1Zn (wt.%) alloys. DP converted a supersaturated solid solution, 0 (magnesium (Mg)-rich solid solution), into a two-phase + aggregate, with being a precipitated Mg17Al12 (intermetallic phase) behind a migrating reaction front. The near-special grain boundary was rather inactive, whereas most of the random high-angle boundaries promoted the reaction. Prior deformation (hot rolling to achieve up to 80% thickness reduction) had no effect on the frequency of special-grain boundaries.

  5. Electrochemical corrosion investigation on Mg alloy AZ91: Description of critical parameters and their influence on the mechanisms of attack on NRC type alloys; Elektrochemische Korrosionsuntersuchungen an der Magnesiumlegierung AZ91: Beschreibung kritischer Parameter und deren Einfluss auf die Angriffsmechanismen auf NRC-Proben

    Energy Technology Data Exchange (ETDEWEB)

    Lips, K.; Schmutz, P.; Heer, M.; Virtanen, S. [Eidgenoessische Technische Hochschule Zurich, Institut fuer Baustoffe, Werkstoffchemie und Korrosion und Department Werkstoffe, ETH Hoenggerberg, Zurich (Switzerland); Uggowitzer, P.J. [Eidgenoessische Technische Hochschule Zurich, Institut fuer Metalle, ETH-Zentrum, Zurich (Switzerland)

    2004-01-01

    Investigation of the corrosion behaviour of magnesium alloys is of interest because of its growing industrial use for light weight structural applications. In this study, important parameters related to the corrosion of magnesium alloys are analysed and discussed. It will be shown that the pH of a solution increases when it is in contact with magnesium or the AZ91 alloy. The volume of solution in contact with the surface and the surface finish of the metal are important parameters in contrast to chloride content. Electrochemical measurements show that a stable hydroxide layer is not formed below a pH-value of 12. Aggressive chloride ions can then locally attack this layer followed by repassivation. At pH 11 the surface layer does not show stability and it comes to local dissolution. The chloride ions have little influence on corrosion initiation. Inhibitors can be used to obtain a higher stability of the hydroxide surface layer. Chromates are incorporated in the hydroxide surface layer and increase film stability at pH 11. As-cast NRC samples (New Rheocasting) exhibit excellent mechanical properties, however because of their special phase distribution galvanic coupling occurs and the corrosion susceptibility increases. The microstructure of slowly cooled AZ91 samples solidified closer to equilibrium differs from that of NRC samples and they show also different corrosion initiation behaviour. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Aufgrund des zunehmenden Einsatzes von Magnesiumlegierungen als Strukturwerkstoff in Leichtbauanwendungen erlangen deren Korrosionseigenschaften erhoehte Beachtung. In dieser Arbeit werden wichtige Parameter, die zur Korrosion der Magnesiumlegierungen fuehren, untersucht und diskutiert. Es wird gezeigt, dass der pH-Wert in einer Loesung bis zu Werten ueber 11 ansteigt, die in Kontakt mit Magnesium oder AZ91 steht. Die Loesungsmenge und der Oberflaechenzustand des Metalles spielen dabei im Gegensatz zum Chloridgehalt

  6. Electrolyte Optimization of Microarc Oxidation of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    FANGDa-ran; WANGJi-hui; YANGJing

    2004-01-01

    Magnesium alloy AZ91D was processed respectively in one, two, three and four-component electrolytes by using AC microarc oxidation technique. The corrosion resistance of AZ91D alloy was measured by electrochemical methods. The optimum electrolytes in two, three and four components were found. In four-component electrolyte composed by NaOH, NaAlO2, H2O2 and C4H4O6Na2, the film formed on AZ91D alloy is smooth and compact, and has a higher corrosion resistance. The effect of the ingredients in electrolytes was discussed based on their roles in the formation of corrosion resistant film.

  7. 激光冲击强化对AZ31和AZ91镁合金表面形貌和电化学腐蚀性能的影响%Effect of laser shock processing on surface morphology and electrochemical corrosion resistance of AZ31 and AZ91 alloys

    Institute of Scientific and Technical Information of China (English)

    张青来; 鲍士喜; 王荣; 钱阳; 张永康; 李兴成

    2014-01-01

    为了研究激光冲击强化对镁合金表面形貌和电化学腐蚀性能的影响,采用电化学方法和钕玻璃脉冲激光(波长1064 nm,脉冲宽度20 ns)研究AZ31热轧板和AZ91-T6铸造镁合金在3.5%NaCl(质量分数)溶液中的动态极化曲线和电化学阻抗谱特征,并对镁合金三维表面形貌、腐蚀试样宏观形貌、自腐蚀电位和电化学阻抗谱进行测试与分析。结果表明:激光冲击改善AZ31热轧板和AZ91-T6镁合金的耐蚀性。当激光功率密度处于0.6~0.9 GW/cm2区间,镁合金腐蚀电位和电流密度分别出现峰值和谷值;当功率密度不小于1.0 GW/cm2时,镁合金腐蚀电位和电流密度分别正负移动,与冲击表面的形变、钝化膜和形貌密切相关。%In order to study the effect of laser shock processing (LSP) on the surface morphology and electrochemical corrosion resistance of magnesium alloys, the dynamic polarization curves and electrochemical impedance spectroscopy (EIS) of specimens of hot rolled sheet of AZ31 alloy and AZ91-T6 cast alloy in 3.5%NaCl (mass fraction) solution were investigated by electrochemical method and Nd:glass laser with the wavelength of 1064 nm and pulse width of 20 ns. The 3D surface morphology, macroscopic morphology of corrosion specimens, corrosion potential and electrochemical impedance spectroscopy (EIS) were also examined and analyzed. The results show that the corrosion resistance of hot rolled AZ31 alloy sheet and AZ91-T6 cast alloy are improved by LSP. When the laser power density is in the range from 0.6 GW/cm2 to 0.9GW/cm2, the peaks and valleys of the corrosion potential and the current density of magnesium alloy appear, respectively. When the power density is not less than 1.0 GW/cm2 , the corrosion potential and current density of magnesium alloy begin to move towards positive and negative directions, respectively, which are closely related to the deformation, passivating film and morphology of the impact

  8. Electron microscopic studies of anodic oxide films on the AZ91HP alloy

    Directory of Open Access Journals (Sweden)

    D. Peixoto Barbosa

    2003-01-01

    Full Text Available A Mg-9wt.Al-1wt.%Zn-alloy was anodized up to 90 V with constant current/constant voltage in an electrolyte which contained the compounds of the HAE-process (KOH, Al(OH3, KF, Na3PO4 and KMnO4. Electron microscopic examinations revealed a highly porous and irregular film structure. The distribution of the elements in the film was measured with energy dispersive spectrometry on specimens prepared in cross section for the transmission electron microscope. The main characteristic found was a fluoride-enriched zone of about 100 nm thickness at the metal / film interface. Practically no manganese from the permanganate was detected in this fluoride-enriched zone.

  9. Effect of 7075 Al Alloy on Microstructures and Mechanical Properties of AZ91 Mg Alloy%7075铝合金对AZ91镁合金组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    毛萍莉; 杨春海; 张越; 王峰; 刘正

    2013-01-01

    为了研究7075铝合金对AZ91镁合金组织与性能的影响,采用光学显微镜、扫描电镜、X射线衍射仪、万能材料试验机研究了AZ91镁合金的显微组织与力学性能.结果表明:向AZ91镁合金中加入7075铝合金可使该合金的铸态组织明显细化,当7075铝合金含量超过4%(质量分数,下同)时,AZ91镁合金铸态组织中Mg17Al12相数量明显减少,并且组织中生成了A16Mn新相.合金抗拉强度与延伸率随着7075铝合金加入量的增加而提高,当7075铝合金的加入达到4%,其抗拉强度与延伸率达到最大值,分别为186 MPa和8.2%.

  10. Effect of coolant inhibitors on AZ91D

    Institute of Scientific and Technical Information of China (English)

    I.M. Baghni; WU Yinshun; ZHANG Wei; LI Jiuqing

    2004-01-01

    The inhibition effects of sodium vanadate along with inorganic coolant inhibitors were examined on corrosion of AZ91D in ASTM D1384-80 corrosive water by polarization measurements. The galvanic corrosion of AZ91D coupled to 3003, 6063, and 356 Al alloys were also tested. An effective combination of inhibitors containing (but not limited to) sodium vanadate, silicate, and nitrate was proposed for inhibition of AZ91D and prevention of galvanic corrosion.

  11. 镁合金直接化学镀Ni-B镀层的腐蚀电化学行为研究%CORROSION ELECTROCHEMICAL BEHAVIOR OF Ni-B COATING ON MAGNESIUM ALLOY AZ91D PREPARED BY DIRECTLY ELECTROLESS PLATING

    Institute of Scientific and Technical Information of China (English)

    彭淑合; 贾飞; 唐毅; 王周成

    2009-01-01

    研究了镁合金表面化学镀Ni-B合金的电化学行为,采用电化学动电位扫描极化曲线和交流阻抗研究了Ni-B镀层的腐蚀电化学行为,结果表明,Ni-B镀层在3.5%NaCl溶液中具有优良的耐蚀性能.所得Ni-B镀层的自腐蚀电位在-400 mV左右,相对于基体-1460 mV提高了1000 mV,自腐蚀电流密度小于0.7 μA/cm2,相对于基体28.5 μA/cm2降低了近两个数量级,说明Ni-B镀层能够有效地提高AZ91D镁合金的耐腐蚀性能,使AZ91 D镁合金在3.5%NaCl溶液腐蚀介质中的腐蚀速度明显降低.电化学交流阻抗测试结果符合极化曲线的测量结果,化学镀Ni-B镀层后的AZ91D镁合金在3.5%NaCl溶液中的阻抗值相对于基体提高两个数量级,表现为自腐蚀电流降低,阻抗值相应提高.

  12. Influence of MC3T3-E1 preosteoblast culture on the corrosion of a T6-treated AZ91 alloy.

    Science.gov (United States)

    Brooks, Emily K; Tobias, Menachem E; Yang, Shuying; Bone, Lawrence B; Ehrensberger, Mark T

    2016-02-01

    This study investigated the corrosion of artificially aged T6 heat-treated Mg-9%Al-1%Zn (AZ91) for biomedical applications. Corrosion tests and surface analysis were completed both with and without a monolayer of mouse preosteoblast MC3T3-E1 cells cultured on the sample. Electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to explore the corrosion processes after either 3 or 21 days of AZ91 incubation in cell culture medium (CCM). The EIS showed both the inner layer resistance (Rin ) and outer layer resistance (Rout ) were lower for samples without cells cultured on the surface at 3 days (Rin  = 2.64 e4 Ω/cm(2) , Rout  = 140 Ω/cm(2) ) compared to 21 days (Rin  = 3.60 e4 Ω/cm(2) , Rout  = 287 Ω/cm(2) ) due to precipitation of magnesium and calcium phosphates over time. Samples with preosteoblasts cultured on the surface had a slower initial corrosion (3 day, Rin  = 1.88 e5 Ω/cm(2) , Rout  = 1060 Ω/cm(2) ) which was observed to increase over time (21 day, Rin  = 2.99 e4 Ω/cm(2) , Rout  = 287 Ω/cm(2) ). Changes in the corrosion processes were thought to be related to changes in the coverage provided by the cell layer. Our results reveal that the presence of cells and biological processes are able to significantly influence the corrosion rate of AZ91.

  13. Influence of voltage waveform on anodic film of AZ91 Mg alloy via plasma electrolytic oxidation: Microstructural characteristics and electrochemical responses

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Young Gun [School of Materials Science and Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Lee, Eung Seok [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of); Shin, Dong Hyuk, E-mail: dhshin@hanyang.ac.kr [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of)

    2014-02-15

    Highlights: • The effect of voltage waveform on the anodic film structure is significant. • The anodic film by asymmetric-sine wave is denser than that by half-sine wave. • Asymmetric-sine wave results in excellent electrochemical properties. -- Abstract: The present study investigated how the voltage waveform influenced the microstructural characteristics and electrochemical responses of the anodic film on AZ91 Mg alloy coated by plasma electrolytic oxidation (PEO). PEO coatings of AZ91 Mg alloy were performed for 600 s in an alkaline silicate electrolyte with respect to the voltage waveform such as half-sine and asymmetric-sine waveforms. Microstructural observations on cross section of the anodic film utilizing scanning electron microscope revealed that the anodic film formed via asymmetric-sine wave was much denser in structure than that via half-sine counterpart since the occurrence of the cathodic breakdown between the anodic pulses could effectively suppress the formation of the micro-pores and discharge channels in the anodic films. Thereby, the hardness and corrosion properties of the anodic film formed by asymmetric-sine wave were found to be superior to those by half-sine wave. In addition, electrochemical responses were interpreted in relation to the equivalent circuit model consisting of resistor and capacitor elements within an electrical cell.

  14. Steady State Rheological Characteristic of Semisolid Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Isothermal compressive experiments at different temperatures, strain rates and holding time for semisolid AZ91D, Zr modified AZ91D and MB15 alloy with higher solid volume fraction were carried out by using Gleeble-15000 simulator and the true stress-strain curves were given directly. The relationship of apparent viscosity vs temperature, shear rate and holding time of the three kinds of semi-solid magnesium alloys, as well as isothermal steady state rheological characteristic and mechanical behavior were studied. The results show that the three magnesium alloys had the characteristic of shear-thinning. The rheological characteristic of the semi-solid MB15 is different from that of semi-solid AZ91D. The semi-solid MB15 has higher apparent viscosity and deformation resistance.

  15. Analysis of laser welded joint of microstructure and mechanical properties of dissimilar magnesium AZ31B and AZ91D%AZ31B/AZ91D 异种镁合金激光焊接头组织性能分析

    Institute of Scientific and Technical Information of China (English)

    刘军; 黄飞; 稼海星; 侯继军; 杜赵新

    2015-01-01

    Studies on the microstructure and properties of dissimilar magnesium AZ31B and AZ91D joints welded by CO2 laser using optical microscope,tensile test,microhardness test and etc are presented.The results show that a sound weld can be ob-tained with a laser power of 1 800 W,a welding speed of 600 mm/min and a flow rate of shielding gas of 15 L/min.Analysis of microstructure of welded joint shows that the heat affected zone is not apparent,the growth of the grains in base metal close to the fusion line are not obvious,and the grain size in weld is refined.X-ray diffraction shows that there areα-Mg andβ-Al12 Mg17 phases in the welded zone.EDS analysis shows that the element’s content of Mg,Al in the welded zone are between that of the base metal AZ91D and AZ31B.Tension results show that the fracture is mainly happened on AZ91D,which indicates that the tensile strength of joint is higher than the base metal AZ91D,and the dominant fracture mechanism is brittle fracture.The hard-ness of welded zone is higher than two base metals.%针对 AZ31B 和 AZ91D 异种镁合金材料的激光焊接问题,通过光学显微镜、拉伸试验、显微硬度测试等手段分析研究AZ31B 和 AZ91D 异种镁合金 CO2激光焊接头组织性能。结果表明:在功率为1800 W,焊接速度为600 mm/min,保护气流量为15 L/min 时,可以获得成形良好的焊缝。对焊接接头微观组织进行分析发现,接头热影响区不明显,熔合线附近母材侧晶粒未发生明显长大,焊缝晶粒明显细化;通过 XRD 检测可知焊缝区主要由α-Mg 和β-Al12 Mg17这2相组成;通过 EDS 能谱分析得到焊缝区 Mg、Al 元素的质量分数介于2种母材之间;通过拉伸试验发现,断裂位置位于 AZ91D 母材上,焊接接头抗拉强度高于AZ91D 母材,扫描断口显示断裂方式为脆性断裂;焊缝硬度高于2种母材硬度。

  16. Electrolyte Optimization of Microarc Oxidation of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    FANG Da-ran; WANG Ji-hui; YANG Jing

    2004-01-01

    Magnesium alloy AZ91D was processed respectively in one, two, three and four-component electrolytes by using AC microarc oxidation technique. The corrosion resistance of AZ9 1D alloy was measured by electrochemical methods. The optimum electrolytes in two, three and four components were found. In four-component electrolyte composed by NaOH,NaAlO2, H2O2 and C4H4O6Na2, the film formed on AZ91D alloy is smooth and compact, and has a higher corrosion resistance. The effect of the ingredients in electrolytes was discussed based on their roles in the formation of corrosion resistant film.

  17. Performance of Semi-solid Slurry Produced by Twin-screw Stirring Mixer and Rheo-diecasting Process of AZ91D Alloy

    Institute of Scientific and Technical Information of China (English)

    XIAO Ze-hui; LUO Ji-rong; WU Shu-sen; LI Dong-nan

    2004-01-01

    The microstructure of semi-solid slurry of AZ91D alloy, which was produced by twin-screw stirring mixer under the different parameters, was investigated.Rheoforming by cold chamber die casting process was performed thereafter. The results indicate that with decreasing of the barrel temperature of the mixer and the pouring temperature of molten Mg alloy, the solid fraction of semi-solid slurry increases and the size of non-dendritic grains becomes smaller. While the shear rate increases, the solid fraction of semi-solid slurry decreases. The tensile strength and elongation of metal rheoformed by die casting are higher by about 37% and 44% respectively than those produced by conventional liquid die casting.

  18. Structure and corrosion resistance of ZrO{sub 2} ceramic coatings on AZ91D Mg alloys by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Yao Zhongping, E-mail: yaozhongping@hit.edu.cn [School of Chemical Engineering and Technology, Harbin Institute of Technology Harbin 150001 (China); Postdoctoral Station of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Xu Yongjun; Liu Yunfu; Wang Dali; Jiang Zhaohua; Wang Fuping [School of Chemical Engineering and Technology, Harbin Institute of Technology Harbin 150001 (China)

    2011-08-18

    Highlights: > The ZrO{sub 2} ceramic coatings on AZ91D Mg alloys was prepared in tripolyphosphate and fluorozirconate solution. > The double-layer structure with the loose and porous outer layer and the compact inner layer was analyzed by SEM and EIS technique > The polarization resistance obtained from the equivalent circuit of the EIS was consistent with the results of the polarizing curves tests. - Abstract: The aim of this work is to study the structure and the corrosion resistance of the plasma electrolytic oxidation ZrO{sub 2} ceramic coatings on Mg alloys. The ceramic coatings were prepared on AZ91D Mg alloy in Na{sub 5}P{sub 3}O{sub 10} and K{sub 2}ZrF{sub 6} solution by pulsed single-polar plasma electrolytic oxidation (PEO). The phase composition, morphology and element distribution in the coating were investigated by X-ray diffractometry, scanning electron microscopy and energy distribution spectroscopy, respectively. The results show that the coating thickness and surface roughness were increased with the increase of the reaction time. The ceramic coatings were of double-layer structure with the loose and porous outer layer and the compact inner layer. And the coating was composed of P, Zr, Mg and K, of which P and Zr were the main elements in the coating. P in the coating existed in the form of amorphous state, while Zr crystallized in the form of t-ZrO{sub 2} and a little c-ZrO{sub 2} in the coating. Electrochemical impedance spectra (EIS) and the polarizing curve tests of the coatings were measured through CHI604 electrochemical analyzer in 3.5% NaCl solution to evaluate the corrosion resistance. The polarization resistance obtained from the equivalent circuit of the EIS was consistent with the results of the polarizing curves tests.

  19. Effect of Melt Cleanliness on the Mechanical Properties and Microstructure on AZ91E Mg Alloy Castings

    Science.gov (United States)

    Elsayed, A.; Ravindran, C.

    2013-10-01

    The current study examines various filter configurations, argon bubbling, and degasser addition to improve melt cleanliness of AZ91E permanent mold castings. The unfiltered castings had an average yield strength, ultimate tensile strength, and elongation of 93.3, 153.3 MPa, and 2.2% respectively. Using a fine mesh filter within the well of the mold, the ultimate tensile strength and elongation increased by 9 and 41%, respectively, compared to the unfiltered samples. A combination of a fine filter and argon bubbling resulted in an average increase in ultimate tensile strength and elongation of 29 and 123%, respectively, that matched the performance of the C2Cl6-based degassed castings with 95.8, 194.3, and 4.9% for yield strength, ultimate tensile strength, and elongation, respectively. The addition of the C2Cl6-based degasser released harmful vapors that can be avoided using the fine filter with argon bubbling. In all cases, the removal of MgO-based inclusions improved mechanical properties.

  20. Corrosion and mechanical performance of AZ91 exposed to simulated inflammatory conditions.

    Science.gov (United States)

    Brooks, Emily K; Der, Stephanie; Ehrensberger, Mark T

    2016-03-01

    Magnesium (Mg) and its alloys, including Mg-9%Al-1%Zn (AZ91), are biodegradable metals with potential use as temporary orthopedic implants. Invasive orthopedic procedures can provoke an inflammatory response that produces hydrogen peroxide (H2O2) and an acidic environment near the implant. This study assessed the influence of inflammation on both the corrosion and mechanical properties of AZ91. The AZ91 samples in the inflammatory protocol were immersed for three days in a complex biologically relevant electrolyte (AMEM culture media) that contained serum proteins (FBS), 150 mM of H2O2, and was titrated to a pH of 5. The control protocol immersed AZ91 samples in the same biologically relevant electrolyte (AMEM & FBS) but without H2O2 and the acid titration. After 3 days all samples were switched into fresh AMEM & FBS for an additional 3-day immersion. During the initial immersion, inflammatory protocol samples showed increased corrosion rate determined by mass loss testing, increased Mg and Al ion released to solution, and a completely corroded surface morphology as compared to the control protocol. Although corrosion in both protocols slowed once the test electrolyte solution was replaced at 3 days, the samples originally exposed to the simulated inflammatory conditions continued to display enhanced corrosion rates as compared to the control protocol. These lingering effects may indicate the initial inflammatory corrosion processes modified components of the surface oxide and corrosion film or initiated aggressive localized processes that subsequently left the interface more vulnerable to continued enhanced corrosion. The electrochemical properties of the interfaces were also evaluated by EIS, which found that the corrosion characteristics of the AZ91 samples were potentially influenced by the role of intermediate adsorption layer processes. The increased corrosion observed for the inflammatory protocol did not affect the flexural mechanical properties of the AZ91

  1. Variation of hydrogen level in magnesium alloy melt

    Institute of Scientific and Technical Information of China (English)

    XU Si-xiang; WU Shu-sen; MAO You-wu; AN Ping; GAO Pei-qing

    2006-01-01

    At present there is no commercial instrument available for measurement of hydrogen level in magnesium alloy melt in front of melting fumace. In this paper the equations of solubility of hydrogen in pure magnesium and magnesium alloy have been modified based on thermodynamic analysis. A fast measurement system for hydrogen content in magnesium melt was set up. With this instrument,measurement experiments have been carried out to determine hydrogen level in AZ91 melt. The hydrogen level varies from 6 cm3/100 g to 14 cm3/100 g at the temperature range between 650 ℃and 750 ℃.

  2. A study on degradation about biomimetic mineralized AZ91 magnesium alloy and its antibacterial activity against S.aureus%仿生矿化的镁合金降解和抑制金黄色葡萄球菌性能研究

    Institute of Scientific and Technical Information of China (English)

    田金环; 丁珊; 周长忍; 李立华; 张鹏; 焦延鹏; 李红

    2013-01-01

    The quaternary ammonium salts of chitosan (HACC) were synthesized successfully. Characterization of HACC was analyzed with IR spectra, 1H NMR spectroscopy. The four biomimetic coatings were mineralized on the surface of micro-arc oxidation or no micro-arc oxidation sample by adding CS or HACC into the biomimetic solution. The CaP/CS or CaP/HACC coatings were analyzed with scanning electron microscopy (SEM) and X-ray diffraction (XRD). The weight loss of micro-arc oxidation sample was less than no micro-arc oxidation sample in the phosphate buffered solution for the degradation test. The magnesium ions concentration increases at first then decreases with inductively coupled plasma (ICP), at the same time aluminum ion concentration becomes smaller and smaller. The results of antibacterial assays show that the CaP/HACC coatings have more antimicrobial activity to Staphylococcus aureus than CaP/CS coatings. Antibacterial effect of micro-arc oxidation sample in the biomimetic solution with HACC or CS was higher than that of no micro-arc oxidation sample in the biomimetic solution with HACC or CS. In the above four situations, antibacterial effect can maintain four days with different antimicrobial effect by turbidimetry. Of the four situations, the antibacterial rate of micro-arc oxidation sample in the biomimetic solution with HACC was the highest. The results show that antimicrobial activity of HACC is better than CS. Micro-arc oxidation sample has better corrosion resistant and the stronger drug loading property than no micro-arc oxidation sample.%通过对壳聚糖(CS)进行改性,成功制备了壳聚糖季铵盐(HACC).经过FT-IR、1H NMR表征,证实了其分子结构.采用在仿生溶液中添加CS或HACC的方法,在微弧氧化前后的镁合金样品表面修饰得到4种不同的仿生涂层.利用SEM和XRD对涂层分析表明,仿生矿化后的镁合金表面为含有CaP/CS或CaP/HACC的复合涂层.降解实验表明,微弧氧化后仿生矿化的样品

  3. Uniformity and continuity of effective strain in AZ91D processed by multi-pass equal channel angular extrusion

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiao-hua; LUO Shou-jing; DU Zhi-ming

    2008-01-01

    AZ91D magnesium alloy was processed by equal channel angular extrusion(ECAE). The influence of extrusion temperature, extrusion pass and extrusion route on the ultimate strength of the extruded billet was analyzed. The process of multi-pass extrusion was simulated with the method of finite element analysis, and the continuity and uniformity of effective strain in multi-pass extrusion were investigated. The results show that extrusion pass plays the most important role in improving the ultimate strength of AZ91D magnesium alloy, the extrusion route is the second, and the extrusion temperature is the last. From the numerical simulation, there exists the continuity of the accumulated deformation in multi-pass extrusion and the effective strain increases linearly. The tendency of the strain uniformity is different in multi-pass extrusion with extrusion routes. The results of experiment agree with those of numerical simulation.

  4. Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ivana Škugor Rončević

    2016-12-01

    Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

  5. Microstructure and property of rheocasting AZ91 slurry produced via ultrasonic vibration process%超声振动制备流变铸造AZ91镁合金浆料的微观组织和性能

    Institute of Scientific and Technical Information of China (English)

    尧军平; 孙众; 杨涛; Bharat BBUSHAN; 龙文元; 张磊

    2014-01-01

    研究AZ91镁合金流变铸造的微观组织和力学性能。采用超声振动方法和压铸成型制备镁合金半固态浆料。结果表明:由于超声振动的空化、声流效应,在成核阶段获得细小圆整的初生α-Mg颗粒;随着超声振动时间延长,初生α-Mg颗粒的固相体积分数和平均尺寸增大,但形状系数基本不变,为0.7;在液相线以下温度附近超声振动6 min可获得最佳的AZ91镁合金半固态浆料,其压铸后的拉伸强度和伸长率分别是248 MPa和7.4%。流变铸造AZ91镁合金的断裂机制是韧性断裂。%The microstructure and mechanical properties of rheocasting AZ91 magnesium alloy were investigated. The semisolid slurry of this alloy was prepared by ultrasonic vibration (USV) process and then shaped by high pressure diecasting (HPDC). The results show that fine and spherical α-Mg particles were obtained by USV at the nucleation stage, which was mainly attributed to the cavitation and acoustic streaming induced by the USV. Extending USV treatment time increased the solid volume fraction and average particle size, the shape factors were nearly the same, about 0.7. Excellent semisolid slurry of AZ91 magnesium alloy could be obtained within 6 min by USV near its liquidus temperature. The rheo-HPDC samples treated by USV for 6 min had the maximum ultimate tensile strength and elongation, which were 248 MPa and 7.4%, respectively. It was also found that the ductile fracture mode prevailed in the rheocasting AZ91 magnesium alloy.

  6. Corrosion of magnesium alloys in commercial engine coolants

    Energy Technology Data Exchange (ETDEWEB)

    Song, G.; StJohn, D.H. [CRC for Cast Metals Manufacturing (CAST), Division of Materials, School of Engineering, The University of Queensland, Brisbane, QLD 4072 (Australia)

    2005-01-01

    A number of magnesium alloys show promise as engine block materials. However, a critical issue for the automotive industry is corrosion of the engine block by the coolant and this could limit the use of magnesium engine blocks. This work assesses the corrosion performance of conventional magnesium alloy AZ91D and a recently developed engine block magnesium alloy AM-SC1 in several commercial coolants. Immersion testing, hydrogen evolution measurement, galvanic current monitoring and the standard ASTM D1384 test were employed to reveal the corrosion performance of the magnesium alloys subjected to the coolants. The results show that the tested commercial coolants are corrosive to the magnesium alloys in terms of general and galvanic corrosion. The two magnesium alloys exhibited slightly different corrosion resistance to the coolants with AZ91D being more corrosion resistant than AM-SC1. The corrosivity varied from coolant to coolant. Generally speaking, an organic-acid based long life coolant was less corrosive to the magnesium alloys than a traditional coolant. Among the studied commercial coolants, Toyota long life coolant appeared to be the most promising one. In addition, it was found that potassium fluoride effectively inhibited corrosion of the magnesium alloys in the studied commercial coolants. Both general and galvanic corrosion rates were significantly decreased by addition of KF, and there were no evident side effects on the other engine block materials, such as copper, solder, brass, steel and aluminium alloys, in terms of their corrosion performance. The ASTM D 1384 test further confirmed these results and suggested that Toyota long life coolant with 1%wt KF addition is a promising coolant for magnesium engine blocks. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  7. Analysis on flow stress of magnesium alloys during high temperature deformation

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The flow stress of magnesium alloys during hot compression at different temperatures and strain rates was studied by experiments. Materials used were AZ91D alloys in as-cast, homogeneous treatment states, AZ31 and ZK60 alloys in as-cast state.The results show that the thermal simulation curves of different alloys differ from one another at the same deforming condition. The general curves of AZ31 and AZ91D alloys have the character of dynamic recrystallization. There are increase of true stress, drastic falling of true stress and increase of true stress in most curves of ZK60 alloy, while the other curves have the characteristics of dynamic recrystallization. From the analysis the reasonable deforming temperature should be selected from 523 to 673 K for AZ31 and the unhomogenized AZ91D alloy, from 473 to 673 K for the homogenized AZ91D alloy, and it was concluded to be 473 K or 673 K for ZK60 alloy.

  8. Corrosion behavior of WE54 magnesium alloy in 3.5%NaCl solution

    Institute of Scientific and Technical Information of China (English)

    LI Zhuo-qun; SHAN Da-yong; CHEN Rong-shi; KE Wei; HAN En-hou

    2006-01-01

    The corrosion behavior of WE54 magnesium alloy was investigated in 3.5%NaCl aqueous solution. The electrochemical study shows that the value of corrosion potential of WE54 magnesium was -1.8V(vs SCE). In the initial stage of immersion, a kind of visible thin film, which has the appearance of artificial conversion coating by microscopy observation, formed on the surface of WE54 alloy. Through the comparison of corrosion behavior between WE54 and AZ91D, it is shown that the value of corrosion potential of WE54 is approximately 200 mV lower than that of AZ91D, and the corrosion rate of WE54 was one order smaller than that of AZ91D. After 72 h constant immersion and corrosion products removal, deeper grooves along grain boundaries was revealed but lighter corrosion was apparent on the matrix of WE54 alloy. As far as AZ91D alloy was concerned, severe localized corrosion was dominant and network-bone-like structure was remained.

  9. Electroless Ni-P Deposition on Magnesium Alloy from a Sulfate Bath

    Institute of Scientific and Technical Information of China (English)

    LI Guangyu; NIU Liyuan; JIANG Qing; JIANG Zhonghao; LIAN Jianshe

    2008-01-01

    A technology for electroless Ni-P deposition on AZ91D from a low cost plating bath containing sulfate nickel was proposed.The seal pretreatment was employed before the electroless Ni-P deposition for the sake of occluding the micro holes of the cast magnesium alloy and interdicting the bubble formation in the Ni-P coating during plating process.And pickling pretreatment can provide a better adhesion between the Ni-P deposition and AZ91D substrate.The deposition speed of the Ni-P coating is 29 um/h.The technology is employed to AZ91D magnesium alloy automobile parts and can provide high hardness and high wear-resistant.The weight losses of Ni-P plated and heat-treated Ni-P plated magnesium alloy specimen are only about I/6 and 1/10 that of bare magnesium alloy specimen after l0 min abrasion wear,respectively.The hardness of the electroless Ni-P plated brake pedal support brackets is 674.1 VHN and 935.7 VHN after 2 hours heat treatments at 180 C.The adhesion of Ni-P coatings on magnesium alloy substrates meets the demands of ISO Standards 2819.The technology is environment friendly and cannot cause hazard to environment because of absence of chromate in the whole process.

  10. Study on Electrochemical Corrosion Behaviour of Micro-arc Oxidation Film on AZ91D AHoy%AZ91D镁合金的微弧氧化陶瓷层电化学腐蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    王文礼

    2011-01-01

    The micro-arc oxidation film on AZ91D Mg alloy in the different solutions as aluminates and zirconate was studied by measuring the steady state I/E recording and Tafel slope coefficient with an IM6e electrochemical active station. The corrosion behavior of the film was also analyzed. The results indicate that the micro-arc oxidation films protect the AZ91D magnesium alloy against spot corrosion, and that the corrosion current reduces obviously. The corrosion resisting property of the AZ91D Mg alloy improves visibly.%利用微弧氧化技术对AZ91D镁合金在铝酸盐和锫盐溶液中进行表面陶瓷化处理.采用IM6e型电化学工作站,对微弧氧化镁合金进行电化学稳态电流/电位极化曲线测量以及塔费尔斜率测量.通过电化学测量对微弧氧化镁合金的腐蚀行为进行分析.结果表明:镁合金经微弧氧化处理后,点蚀的发生受到限制,镁合金微弧氧化试样的腐蚀电流较原始试样降低4~6个数量级.镁合金微弧氧化试样的耐蚀等级均达到耐蚀以上的等级.

  11. Preparation of semi-solid billet of magnesium alloy and its thixoforming

    Institute of Scientific and Technical Information of China (English)

    JIANG Ju-fu; LUO Shou-jing

    2007-01-01

    Preparation of semi-solid billet of magnesium alloy and thixoforming was investigated by applying equal channel angular extrusion to magnesium alloy. The results show that mechanical properties of AZ91D alloy at room temperature, such as yield strength(YS), ultimate tensile strength(UTS) and elongation, are enhanced greatly by four-pass equal channel angular extrusion(ECAE) at 573 K and microstructure of AZ91D alloy is refined to the average grain size of 20 μm. Through using ECAE as strain induced step in SIMA and completing melt activated step by semi-solid isothermal treatment, semi-solid billet with fine spheroidal grains of 25 μm can be prepared successfully. Compared with common SIMA, thixoformed satellite angle frame components using semi-solid billet prepared by new SIMA have higher mechanical properties at room temperature and high temperature of 373 K.

  12. Improvement of wear resistance of AZ31 and AZ91HP by high current pulsed electron beam treatment

    Institute of Scientific and Technical Information of China (English)

    GAO Bo; HAO Sheng-zhi; DONG Chuang; TU Gan-feng

    2005-01-01

    The surface modification of magnesium alloys (AZ31 and AZ91HP) was studied by a high current pulsed electron beam(HCPEB). The results show that the cross-sectional microhardness of treated samples increases not only in the heat affected zone(HAZ), but also beyond HAZ, reaching over 250 μm. This is due to the action of quasi-static thermal stress and the shock thermal stress wave with materials, which result in its fast deformation on the surface layer and so increases microhardness. For the AZ91HP alloy, a nearly complete dissolution of the intermetallic phase Mg17Al12 is observed, and a super-saturated solid solution forms on the re-melted surface, which is due to the solute trapping effect during the fast solidification process. Measurements on sliding wear show that wear resistance is improved by approximately 5.6 and 2.4 times for the AZ31 and AZ91HP respectively, as compared with as-received samples.

  13. AZ91D镁合金表面原位合成TiO2陶瓷层及其性能的研究%Surface Modification of AZ91D Mg Alloy with TiO2 Coatingsand Improvement of Mechanical Properties

    Institute of Scientific and Technical Information of China (English)

    孙永花; 王波; 王若云; 姚晓红; 张翔宇; 王振霞

    2016-01-01

    The AZ91 D Mg alloy was surface-modified with TiO2 coatings,deposited bymicro-arc oxidation and magnetron sputter ion plating.The impact of the micro-arc oxidation time on the microstructures,phase-structures, corrosion /wear resistance was investigated with scanning electron microscopy,X-ray diffraction electrochemical a-nalysis.The results show that depending on the micro-arc oxidation time,the TiO2 coatings significantly improved the microstructures,corrosion resistance and tribological behavior of the Mg-alloy.For example,as the micro-arc oxida-tion time increased,the thickness of TiO2 coatings increased to about 5 μm,consisting mainly of rutile /anatase-phased TiO2 and Mg2 SiO4 ,accompanied by increased pore-size and decreased pore-density.Oxidized for 1 2 min,the porous TiO2 layers were found to cover the inner compact TiO2 layer.The free corrosion potential of the TiO2 coat-ings increases by 299 mV and its free corrosion current decreases by two-order of magnitude.Besides,the corrosion and wear resistance were markedly improved.%采用磁控溅射-微弧氧化复合处理技术,在AZ91 D镁合金表面原位合成TiO2陶瓷层。利用扫描电镜、X射线衍射的方法分析了陶瓷层的形貌特征及物相构成。通过电化学测试、摩擦磨损实验分别研究了陶瓷层的耐蚀性能和耐磨性能。结果表明:陶瓷层表面分布着微米级的微孔,随着氧化时间的延长,微孔的孔径逐渐增大而数量逐渐减少。从截面形貌上可以看出,纯钛膜层的厚度大约为5μm,TiO2陶瓷层由内层致密层和外层疏松层组成,并且厚度随着氧化时间的延长而增加。陶瓷层主要有金红石型 TiO2相、锐钛矿型 TiO2相及 Mg2 SiO4相构成。TiO2陶瓷层的自腐蚀电位比基体提高了299 mv,腐蚀电流降低了2个数量级。此外,陶瓷层表现出了一定的减摩作用,综合性能显著提高。

  14. Evaluation of physical and mechanical properties of AZ91D/SiC composites by two step stir casting process

    Directory of Open Access Journals (Sweden)

    S. Aravindan

    2015-03-01

    Full Text Available Magnesium alloy (AZ91D composites reinforced with silicon carbide particle with different volume percentage were fabricated by two step stir casting process. The effect of changes in particle size and volume fraction of SiC particles on physical and mechanical properties of composites were evaluated under as cast and heat treated (T6 conditions. The experimental results were compared with the standard theoretical models. The results reveal that the mechanical properties of composites increased with increasing SiC particles and decrease with increasing particle size. Distribution of particles and fractured surface were studied through SEM and the presence of elements is revealed by EDS study.

  15. Positron annihilation lifetime spectroscopy study of roller burnished magnesium alloy

    Directory of Open Access Journals (Sweden)

    Zaleski Radosław

    2015-12-01

    Full Text Available The effect of roller burnishing on Vickers’ hardness and positron lifetimes in the AZ91HP magnesium alloy was studied. The microhardness increases with an increase in the burnishing force and with a decrease in the feed. The comparison of various methods of analysis of positron annihilation lifetime (PAL spectra allowed identification of two components, which are related to solute-vacancy complexes and vacancy clusters, respectively. It was found that the increase in microhardness was related to the increase in the concentration of vacancy clusters.

  16. Purifying effect of new flux on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    高洪涛; 吴国华; 丁文江; 朱燕萍

    2004-01-01

    A new flux which can remove both Fe and non-metallic inclusions in magnesium alloy was introduced.The Fe content of the magnesium alloy can be decreased greatly from 0. 062% to lower than 0. 005% (degree of AZ91D) after being purified by this new flux. The optimum addition of B2O3 in the flux is 0. 58 % by Gaussian Curve Fitting. Corrosion rate was measured after the specimen being immersed in 5 % NaCl solution for 3 d. The resuits show that the corrosion rate of the magnesium alloy after purification by the new flux is only 0.3 mg · cm-2 ·d-1. On the other hand, non-metallic inclusions in the magnesium alloy decrease with increasing addition of JDMJ in the new flux. Average volume fraction of the non-metallic inclusions in the magnesium alloy decreases from 1.52 % to 1.08%, which leads to improvement in the mechanical properties of the magnesium alloy by 30%. The mechanisms of Fe reduction and non-metallic inclusion-removing in magnesium melt by purification with the new flux were also revealed.

  17. Influence of Cooling Rate on Microsegregation Behavior of Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Md. Imran Khan

    2014-01-01

    Full Text Available The effect of cooling rate on microstructure and microsegregation of three commercially important magnesium alloys was investigated using Wedge (V-shaped castings of AZ91D, AM60B, and AE44 alloys. Thermocouples were distributed to measure the cooling rate at six different locations of the wedge casts. Solute redistribution profiles were drawn based on the chemical composition analysis obtained by EDS/WDS analysis. Microstructural and morphological features such as dendrite arm spacing and secondary phase particle size were analyzed using both optical and scanning electron microscopes. Dendritic arm spacing and secondary phase particle size showed an increasing trend with decreasing cooling rate for the three alloys. Area percentage of secondary phase particles decreased with decreasing cooling rate for AE44 alloy. The trend was different for AZ91D and AM60B alloys, for both alloys, area percentage of β-Mg17Al12 increased with decreasing cooling rate up to location 4 and then decreased slightly. The tendency for microsegregation was more severe at slower cooling rates, possibly due to prolonged back diffusion. At slower cooling rate, the minimum concentration of aluminum at the dendritic core was lower compared to faster cooled locations. The segregation deviation parameter and the partition coefficient were calculated from the experimentally obtained data.

  18. Influence of mechanical vibration on the filling capacity of A356 and AZ91D in lost foam casting%机械振动对A356和AZ91D消失模充型的影响

    Institute of Scientific and Technical Information of China (English)

    赵忠; 樊自田; 成平; 唐波

    2009-01-01

    Mechanical vibration was applied during lost foam casting (LFC) process of A356 aluminum alloy and AZ91D magnesium alloy. The vibration direction was the same as the flow direction, and the influence of mechanical vibration at different frequency and amplitude on the filling capacity of A356 and AZ91D under lost foam casting was studied. The filling mathematical model was established in lost foam casting by the vibration, and the filling capacity was analyzed by the fluid dynamics and heat transfer, and the influence of the vibration on the filling capacity of the alloys was explained. The results show that the filling capacity of the alloys increase with the vibration frequency and amplitude increased, and it is obviously increased applying mechanical vibration to be at the peak acceleration between from 1g to 4g. The calculated results of filling capacity of the mathematical model are basically consistent with the experimental results.%在A356铝合金和AZg1D镁合金消失模铸造浇注过程中采用与流动方向一致的水平振动,研究不同频率和振幅的机械振动对A356和AZ91D消失模铸造充型能力的影响.建立了消失模振动浇注时金属液充型数学模型,利用流体动力学和传热学原理,分析振动对消失模铸造浇注过程中充型能力的影响.结果表明:金属液充型能力随着振动频率和振幅的增加而增强,振动峰值加速度在1g~4g之间,机械振动可明显提高A356和AZ91D消失模铸造充型能力.数学模型计算结果与实验结果基本一致.

  19. Structural characterization and property of in-situ synthesized AZ91-Mg2Si composite

    Institute of Scientific and Technical Information of China (English)

    DONG Long-xiang; WU Yao-ming; DOU Chuan-guo; XU Guo-gen; WANG Li-min

    2006-01-01

    A new-type Mg2Si composite was prepared with Mg-9Al-1Zn (AZ91) alloy and vermiculite as raw materials by melt infiltration method. The results show that the microstructure of composite consists of a large amount of Mg2Si precipitates and a little amount of MgO embedded in α-Mg matrix. The Vickers hardness of the composite is obviously higher than that of matrix of AZ91 alloy. Moreover, the composite exhibits excellent compressive property. The ultimate compressive strength of the material is 290 MPa, the yield strength is 175 MPa, and the elongation is about 5%, which are higher than those of AZ91alloy.

  20. Effect of surface roughness on leakage current and corrosion resistance of oxide layer on AZ91 Mg alloy prepared by plasma electrolytic oxidation

    Science.gov (United States)

    Yoo, Bongyoung; Shin, Ki Ryoung; Hwang, Duck Young; Lee, Dong Heon; Shin, Dong Hyuk

    2010-09-01

    The influence of the surface roughness of Mg alloys on the electrical properties and corrosion resistance of oxide layers obtained by plasma electrolytic oxidation (PEO) were studied. The leakage current in the insulating oxide layer was enhanced by increasing the surface roughness, which is a favorable characteristic for the material when applied to hand-held electronic devices. The variation of corrosion resistance with surface roughness was also investigated. The corrosion resistance was degraded by the increasing surface roughness, which was confirmed with DC polarization and impedance spectroscopy. Pitting corrosion on the passive oxide layer was also analyzed with a salt spray test, which showed that the number of pits was not affected by the surface roughness when the spray time reached 96 h.

  1. A study of weldability and fracture modes in electron beam weldments of AZ series magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chi, C.-T. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China) and System Manufacturing Center, Chung-Shan Institute of Science and Technology, PO Box 90008-14, Sanxia 237, Taipei, Taiwan (China)]. E-mail: joseph.mse92g@nctu.edu.tw; Chao, C.-G. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: c_g_chao@hotmail.com; Liu, T.-F. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: coe@cc.nctu.edu.tw; Wang, C.-C. [Graduate School of Industrial Design and Architecture, Shih-Chien University, Taipei 104, Taiwan (China)]. E-mail: zcwang@mail.usc.edu.tw

    2006-11-05

    Given the growing need for environmental protection and lightweight construction, electron beam welding (EBW) is becoming the most important welding technology because it can compensate for the poor formability of magnesium alloys. This paper examines interactions between the properties of three AZ series magnesium alloys and welding conditions. The EBW process can yield four kinds of defect in a weld: cavities, the heat-affected zone (HAZ), undercuts, and root concavities. These defects obviously induce stress concentrations in the weld, and may seriously damage its strength. Additionally, the distribution of precipitates ({gamma} phase, Mg{sub 17}Al{sub 12}) in the fusion zone (FZ) changes from a relatively small number of scattered particles to a dense population of dendrites as the Al content of the magnesium alloy increases. Under excessive tensile stress, alloy weldments break in one of two fracture modes: an irregular FZ fracture, or a regular HAZ fracture. AZ31B usually exhibits the former mode and AZ91D the latter, while AZ61A exhibits each mode half the time. The overall weldability, which depends on the random distribution of these precipitates and defects, is found to be greatest for the AZ61A alloy. The best process window, on the other hand, is found for the AZ91D alloy. Finally, we obtain optimum parameters for the EBW process and empirical formulae for the weldment strength as a function of these parameters. These results are closely related to each other.

  2. Numerical simulation of microstructure formation of AZ91 using mCA method

    Institute of Scientific and Technical Information of China (English)

    HE Bo-lin; LI Qiu-ping; QI Qing-yan; YAO Xiang-dong

    2006-01-01

    A stochastic model for simulating the microstructure formation of Mg alloy AZ91 during solidification was developed based on the finite element method(FEM) for macroscopic model of heat transfer calculation and a modified Cellular Automaton (mCA) for microscopic modeling of nucleation, growth of crystal. In this model, the effect of solute redistribution, interface curvature and preferred orientation was considered. A numerical simulation was developed with C++ program language. The computation was carried out to understand the effect of varying processing parameters, such as nucleation parameters and heat transfer coefficient, on the microstructure formation of AZ91. The result of simulation was displayed on screen.

  3. Review of studies on corrosion of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZENG Rong-chang; ZHANG jin; HUANG Wei-jiu; W. DIETZEL; K. U. KAINER; C. BLAWERT; KE Wei

    2006-01-01

    This review provided some recent progress of the research on corrosion mechanisms of magnesium and its alloys and a basis for follow-on research. Galvanic corrosion,pitting corrosion,intergranular corrosion (IGC),filiform corrosion,crevice corrosion,stress corrosion cracking (SCC),and corrosion fatigue (CF) were discussed. The influence of metallurgical factors such as alloying elements,microstructure and secondary phases,processing factors such as heat treatment and weld,and environmental factors including temperature,relative humidity,solution pH values and concentration on corrosion were discussed. In particular,a mechanism of pitting corrosion caused by AlMn particles was proposed. The corrosion properties of AZ91D weld material were investigated.

  4. Novel magnesium-nanofluorapatite metal matrix nanocomposite with improved biodegradation behavior.

    Science.gov (United States)

    Fathi, M H; Meratian, M; Razavi, M

    2011-06-01

    Designing and preparation of magnesium alloys with adjustable biocorrosion rates in the human body and precipitation ability of bone-like apatite layer have been of interest recently. Application of metal matrix composites (MMC) based on magnesium alloys might be an approach to this challenge. The aim of this work was fabrication and evaluation of biocorrosion and bioactivity of a novel MMC made of magnesium alloy AZ91 as matrix and fluorapatite (FA) nano particles as reinforcement. Biodegradable Magnesium-nano fluorapatite metal matrix nanocomposite (AZ91-20FA) was made via a blending-pressing-sintering method. In vitro corrosion tests were performed for evaluation of biocorrosion behavior of produced AZ91-20FA nanocomposite. The results showed that the addition of FA nano particles to magnesium alloy can reduce not only the corrosion rate in a simulated body environment but also accelerate the formation of an apatite layer.

  5. Deformation behavior and microstructure evolution of wrought magnesium alloys

    Science.gov (United States)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  6. Evaluation of sliding wear behavior of graphite particle-containing magnesium alloy composites

    Institute of Scientific and Technical Information of China (English)

    QI Qing-ju

    2006-01-01

    The influence of graphite particle content on the friction and wear characteristics of AZ91 magnesium alloy matrix composite was studied. The results show that the wear resistances of graphite-containing composite are much better than those of the matrix under the test conditions. The anti-wear ability of magnesium alloy composite is improved substantially with the increase of the graphite content from 5% to 20%, and both wear mass loss and coefficient of friction are decreased to low level. Different wear mechanisms operate at different sliding stages. A continuous black lubricating film forms progressively on the worn surface along sliding, which effectively limits the direct interaction between the composite tribosurface and the counterpart, and also remarkably delays the transition from mild wear to severe wear for magnesium alloy composite.

  7. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  8. Combined Effect of Long Processing Time and Na2SiF6 on the Properties of PEO Coatings Formed on AZ91D

    Science.gov (United States)

    Rehman, Zeeshan Ur; Koo, Bon Heun

    2016-08-01

    In this study, protective ceramic coatings were prepared on AZ91D magnesium alloy by plasma electrolytic oxidation (PEO) to improve the corrosion and mechanical properties of AZ91D magnesium alloy. The process was conducted in silicate-fluoride-based electrolyte solution. It was found that the average micro-hardness of the coating was significantly increased with an increase in the PEO processing time. The highest value of the average micro-hardness ~1271.2 HV was recorded for 60-min processing time. The phase analysis of the coatings indicated that they were mainly composed of Mg2SiO4, MgO, and MgF2 phases. The surface and cross-sectional study demonstrated that porosity was largely reduced with processing time, together with the change in pore geometry from irregular to spherical shape. The results of the polarization test in 3.5 wt.% NaCl solution revealed that aggressive corrosion took place for 5-min sample; however, the corrosion current was noticeably decreased to 0.43 × 10-7 A/cm2 for the 60-min-coated sample. The superior nobility and hardness for long processing time are suggested to be due to the dense and highly thick coating, coupled with the presence of MgF2 phase.

  9. Corrosion behavior of magnesium and magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); ZHANG Wei(张巍)

    2004-01-01

    The automotive industry has crossed the threshold from using magnesium alloys in interior applications such as instrument panels and steering wheels to unprotected environment such as oil pan, cylinder head and wheels. The expanding territory of magnesium leads to new challenges: mainly environmental degradation of the alloys used and how they can be protected. The present critical review is aimed at understanding the corrosion behavior of magnesium and magnesium alloys in industrial and marine environments, and the effect of microstructure, additive elements and inhibitors on the corrosion mechanism.

  10. AZ91镁合金表面铈盐-硅烷转化膜对比处理研究%Comparison of Surface Treatment of AZ91 Magnesium Alloy with Cerium and Silane Conversion Coatings

    Institute of Scientific and Technical Information of China (English)

    陈言坤; 鲁彦玲; 郭毅; 杜仕国

    2011-01-01

    With different immersion treatment, four kinds of conversion coatings including pure cerium conversion, KH560 silane conversion, cerium - silane conversion and silane - cerium conversion coatings were prepared. The corrosion resistance of four kinds of conversion coatings were studied and compared by use of IR, SEM, EDS, Tafel and EIS. The results showed that there were no interaction between cerium coating and silane coating, and they could form conversion coating independently. The cerium - silane conversion coating and silane - cerium coating showed better corrosion resistance than pure cerium coating and silane coating did. The reason of difference between cerium coating and silane coating needed to be studied further.%利用不同的浸泡处理,制备了单纯铈盐转化膜、KH560硅烷转化膜、铈盐硅烷转化膜和硅烷铈盐4种转化膜,结合FT-IR、SEM、EDS、Tafel、EIS等分析手段,对比考察了4种转化膜对镁合金耐腐蚀能力的情况,结果表明:铈盐转化膜和硅烷转化膜之间没有相互影响,均具有独立成膜的能力;铈盐硅烷转化膜和硅烷铈盐转化膜比单纯的铈盐转化膜和单纯的硅烷转化膜具有更好的耐腐蚀能力;铈盐硅烷转化膜和硅烷铈盐转化膜耐腐蚀能力的差别和原因,尚需要进一步的试验研究.

  11. New Technique of Casting-rolling Strips for Semi-solid Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    Shuisheng XIE; Maopeng GENG; Xinmin ZHOU; Ying ZHANG; Songyang ZHANG; Yanchun WANG; Guojie HUANG

    2005-01-01

    The conjugation of semi-solid process technique and casting-rolling technique applied to produce the magnesium strips was studied. The semi-solid slurry hasbeen prepared continuously by the mechanical method and its temperature was controlled strictly at the same time. AZ91D and AZ31 casting magnesium alloys were applied to the experiment.The casting-rolling strips with non-dendritic structure were obtained and its main mechanical property is better. The process ability of the casting-rolling strips was studied. It is significative to link the semi-solid process techniques and casting-rolling techniques, through which we can get high quality magnesium alloy strips with non- dendritic structure and improve the overall properties of the products.

  12. Fabrication of a novel Mg-RE (Nd,Ce) intermetallic compound coating by molten salt diffusion and its effect on corrosion resistance of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    韩宝军; 古东懂; 何琼; 张小联; 彭光怀; 杨初斌

    2016-01-01

    A novel Mg-rare earth (Nd,Ce) coating containing intermetallic compound was fabricated on the surface of the AZ91D magnesium alloy by bathing the sample in a NaCl-KCl-LiCl-NdCl3-CeCl3 molten salt. The cross-sectional morphology, microstruc-ture and phase composition of the coating were investigated by scanning electron microscopy (SEM), transmission electron micros-copy (TEM) and energy dispersive spectroscopy (EDS). The corrosion resistance was characterized by the potentiodynamic polariza-tion curves. The SEM observation indicated that a continuous and compact diffusion coating was obtained on the surface of SMATed AZ91D magnesium alloy and the XRD and TEM investigations revealed that the new phases were Al2Ce and Al2Nd intermetallic. The potentiodynamic polarization curves showed that the Mg-RE coating improved the corrosion resistance of the AZ91D magne-sium alloy, and the corrosion current density of the coated sample was about 1510 mA/cm2 lower than the uncoated sample.

  13. Characterization of oxide films formed on magnesium alloys using bipolar pulse microarc oxidation in phosphate solutions

    Institute of Scientific and Technical Information of China (English)

    WANG Li-shi; CAI Qi-zhou; WEI Bo-kang; LIU Quan-xin

    2005-01-01

    The surface morphology and chemical composition of the oxide films formed on pure magnesium and AZ91D alloy in aqueous electrolytes which contained sodium hexafluorinealuminate(Na3 AlF6), potassium hydroxide (KOH), sodium hexametahposphate ((NaPO3)6), and triethanolamine were investigated by X-ray diffraction (XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDX). The results show that the input of the negative pulse has great influences on the quantity and the appearance of the microdischarges. Three types of pores can be distinguished on the surface of the oxide film and their size ranges are 0.5 - 1 μm, 1 -2μm and 4- 7 μm, respectively. A few microcracks are seen around the large pores. There exists a remarkable fluorideenriched zone of about 4 -6 μm for pure magnesium and 3 -5 μm for AZ91D alloy at the coating/substrate interface.

  14. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  15. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Science.gov (United States)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  16. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    Science.gov (United States)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  17. Friction and Wear Characteristics of Mg-Al Alloy Containing Rare Earths

    Institute of Scientific and Technical Information of China (English)

    祁庆琚; 刘勇兵; 杨晓红

    2003-01-01

    The influence of rare earth on the friction and wear characteristics of magnesium alloy AZ91 and AM60 were studied. The results show that the wear resistance properties of rare earth magnesium alloys are better than those of matrix alloy under the testing conditions. The anti-wear behaviour of AZ91 alloy is much better than that of AM60 alloy. In dry sliding process,magnesium alloys undergo a transition from mild wear to severe wear. The addition of rare earths refine the structure of alloys, improve the comprehensive behaviors of magnesium alloys, increase the stability of oxidation films on worn surfaces, enhance the loading ability of rare earth magnesium alloys, and delay the transition from mild wear to severe wear effectively.

  18. Hybrid coating on a magnesium alloy for minimizing the localized degradation for load-bearing biodegradable mini-implant applications

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby, E-mail: bobby.mathan@jcu.edu.au; Liyanaarachchi, S.

    2013-10-01

    The effect of a hybrid coating, calcium phosphate (CaP) + polylactic acid (PLA), on a magnesium alloy on its in vitro degradation (general and localized) behaviour was studied for potential load-bearing biodegradable mini-implant applications. CaP was coated on a magnesium alloy, AZ91, using an electrochemical deposition method. A spin coating method was used to coat PLA on the CaP coated alloy. In vitro degradation performance of the alloy with hybrid coating was evaluated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The EIS results showed that the hybrid coating enhanced the degradation resistance of the alloy by more than two-order of magnitude as compared to the bare alloy and one-order of magnitude higher than that of the CaP coated alloy, after 1 h exposure in simulated body fluid (SBF). Long-term (48 h) EIS results also confirmed that the hybrid coating performed better than the bare alloy and the CaP coated alloy. Importantly, the hybrid coating improved the localized degradation resistance of the alloy significantly, which is critical for better in service mechanical integrity. - Highlights: • A hybrid coating (CaP + PLA) was applied on a magnesium-based alloy. • The hybrid coating enhanced the in vitro degradation resistance of the alloy. • Localized degradation resistance was also improved by the hybrid coating.

  19. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  20. Processing and mechanical properties of SiC particulate reinforced AZ91 composites fabricated by stir casting

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-jun; WU Kun; PENG De-lin; ZHANG Hai-feng; ZHENG Ming-yi; HUANG Wen-xian

    2006-01-01

    The influence of stirring parameters (stirring temperature, stirring speed and stirring time) on the particle distribution of 10%(volume fraction) SiC particulate reinforced AZ91 composites (SiCp/AZ91) was studied. It is found that it is necessary for 10 μm SiC particulate reinforced AZ91 composites to stir the molten composites in semi-solid condition with vortex formation, or else the cluster of the reinforcements would not be eliminated. Compared with the monolithic alloy, the SiCp/AZ91 composite has higher strength, especially for yield strength, but the elongation is reduced. For the as-cast composite, the particles often segregate within the grain boundary regions. Extrusion can effectively reduce the segregation of SiC particles and improve the mechanical properties of the composite. The extrusion-induced reduction in particle size varies with extrusion temperatures and extrusion ratios. The effect of extrusion-induced reduction in particle size on the mechanical properties of the composites is not always beneficial.

  1. Electrolytic deposition of aluminium-magnesium-alloys from electrolytes containing organo-aluminium complexes; Elektrolytische Abscheidung von Aluminium-Magnesium-Legierungen aus aluminiumorganischen Komplexelektrolyten

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Institut fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG, Ingolstadt (Germany). Technische Entwicklung

    2000-10-01

    The galvanic deposition of pure aluminium from fluoride-containing electrolytes has been developed further and for the first time aluminium and magnesium have been deposited from a toluene-solution of a halide-free organo-aluminium complex electrolyte. The rate of incorporation of magnesium can be controlled over a wide range by either adjusting the composition of the aluminium-magnesium anode or by using separate aluminium or magnesium anodic circuits. The current efficiency for both anode and cathode approaches 100%. The resulting coating is optically attractive and, depending upon the magnesium-content or the cathodic current density, can be formed as a dull or polished surface. Investigations using an electron microscope show that the surface, in contrast to that of pure aluminium, consists of spherical particles. The aluminium-magnesium coating provides excellent protection against the corrosion of magnesium components. Electrochemical investigations using, for example 25% by weight magnesium incorporation, indicate a pronounced passivity interval compared to the alloy AZ91hp. In contrast to galvanic zinc-plated and silicate-sealed examples, cyclic corrosion tests on screws simulating 10 years of exposure, show no corrosion. (orig.)

  2. Electrochemical deposition of Mg(OH2/GO composite films for corrosion protection of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Fengxia Wu

    2015-09-01

    Full Text Available Mg(OH2/graphene oxide (GO composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH2/GO composite film were investigated by scanning electron microscope (SEM, energy-dispersive X-ray spectrometry (EDS, X-ray diffractometer (XRD and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH2 film, the Mg(OH2/GO composite film exhibited more uniform and compact structure. Potentiodynamic polarization tests revealed that the Mg(OH2/GO composite film could significantly improve the corrosion resistance of Mg(OH2 film with an obvious positive shift of corrosion potential by 0.19 V and a dramatic reduction of corrosion current density by more than one order of magnitude.

  3. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi{sub 2}O{sub 6})

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mehdi, E-mail: mehdi.razavi@okstate.edu [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Savabi, Omid [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Beni, Batoul Hashemi [Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Razavi, Seyed Mohammad [School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Vashaee, Daryoosh [School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); and others

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi{sub 2}O{sub 6}) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  4. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yanfeng Ge

    2014-12-01

    Full Text Available The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating, and it acted as a shelter against corrosive products. The copper-accelerated acetic acid salt spray Test, abrasion resistance test, stone impact resistance test, thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM. The test results showed the composite coatings meet all the requirements. The MCC coating on Mg presents excellent properties, and it is a promising surface treatment technology on magnesium alloys for production vehicles.

  5. A comparative study on the hot flow stress of Mg–Al–Zn magnesium alloys using a simple physically-based approach

    Directory of Open Access Journals (Sweden)

    Hamed Mirzadeh

    2014-09-01

    Full Text Available A comparative study was carried out on the hot flow stress of AZ31, AZ61, and AZ91 magnesium alloys. Their hot working behaviors were studied through constitutive analysis based on a simple physically-based approach which accounts for the dependence of the Young's modulus and the self-diffusion coefficient of magnesium on temperature. Since the main difference between these alloys is the difference in their amount of aluminum, the differences in constitutive behavior were quantitatively characterized by relating the hot flow stress to amount of Al, which was not possible without the consideration of physically-based parameters. It was concluded that the used approach in the current work can be considered as a versatile tool in future hot working and alloy development studies.

  6. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    Science.gov (United States)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  7. Numerical simulation of die filling behavior of AZ91D in the semisolid process

    Directory of Open Access Journals (Sweden)

    Zhu Guanglei

    2010-05-01

    Full Text Available In this work, numerical simulation of the die filling and solidification process of AZ91D semisolid alloy was investigated to produce a thin walled connecting rod demanding a high dimensional precision. The Carreau viscosity model was implemented to simulate the flow behavior of semisolid slurry during the filling. The fitted constants for the Carreau model were used to verify the simulation results. The predicted results from this model were in good agreement with the experimental results. Then the verified Carreau model was designed to predict die filling, casting defects and casting process. It was found that the predicted results had a good correlation with those in the experiment. The optimum parameters were obtained with a slurry temperature of 590 ℃, a die temperature of 250 ℃ and an injection velocity of 2 m/s.

  8. In vivo study of nanostructured diopside (CaMgSi{sub 2}O{sub 6}) coating on magnesium alloy as biodegradable orthopedic implants

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mehdi, E-mail: mrzavi2659@gmail.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Savabi, Omid [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Razavi, Seyed Mohammad [School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Heidari, Fariba; Manshaei, Maziar [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Vashaee, Daryoosh [School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Tayebi, Lobat, E-mail: lobat.tayebi@okstate.edu [School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Chemical Engineering, Oklahoma State University, Stillwater, OK 74078 (United States)

    2014-09-15

    Highlights: • In vitro biocompatibility of biodegradable Mg alloy was improved by diopside coating. • In vivo biocompatibility of biodegradable Mg alloy was improved by diopside coating. • Degradation behavior of biodegradable Mg alloy was improved by diopside coating. - Abstract: In order to improve the corrosion resistance and bioactivity of a biodegradable magnesium alloy, we have recently prepared a nanostructured diopside (CaMgSi{sub 2}O{sub 6}) coating on AZ91 magnesium alloy through a combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method (reported elsewhere). In this work, we performed a detailed biocompatibility analysis of the implants made by this material and compared their performance with those of the uncoated and micro arc oxidized magnesium implants. The biocompatibility evaluation of samples was performed by culturing L-929 cells and in vivo animal study, including implantation of samples in greater trochanter of rabbits, radiography and histological examinations. The results from both the in vitro and in vivo studies indicated that the diopside/MAO coated magnesium implant significantly enhanced cell viability, biodegradation resistance and new bone formation compared with both the uncoated and the micro-arc oxidized magnesium implants. Our data provides an example of how the proper surface treatment of magnesium implants can overcome their drawbacks in terms of high degradation rate and gas bubble formation under physiological conditions.

  9. Retardation of surface corrosion of biodegradable magnesium-based materials by aluminum ion implantation

    Science.gov (United States)

    Wu, Guosong; Xu, Ruizhen; Feng, Kai; Wu, Shuilin; Wu, Zhengwei; Sun, Guangyong; Zheng, Gang; Li, Guangyao; Chu, Paul K.

    2012-07-01

    Aluminum ion implantation is employed to modify pure Mg as well as AZ31 and AZ91 magnesium alloys and their surface degradation behavior in simulated body fluids is studied. Polarization tests performed in conjunction with scanning electron microscopy (SEM) reveal that the surface corrosion resistance after Al ion implantation is improved appreciably. This enhancement can be attributed to the formation of a gradient surface structure with a gradual transition from an Al-rich oxide layer to Al-rich metal layer. Compared to the high Al-content magnesium alloy (AZ91), a larger reduction in the degradation rate is achieved from pure magnesium and AZ31. Our results reveal that the surface corrosion resistance of Mg alloys with no or low Al content can be improved by Al ion implantation.

  10. Effects of processing parameters on microstructure of semi-solid magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    In this paper, the effects of pouring temperature of magnesium melt, preheating temperature of the barrel of the screw mixer, and shear rate on the solidified microstructures of semi-solid slurry were investigated by a mechanical stirring semi-solid process. The appropriate processing parameters of slurry preparation were obtained, and the mold filling ability of semi-solid slurry for thin-walled casting was examined. Results indicate that the solid volume fraction of non-dendritic microstructure increases with a decrease in pouring temperature of magnesium melt and the barrel preheating temperature of the screw mixer. Also the grain size of primary α-phase is reduced. Furthermore, the solid volume fraction of semi-solid nondendritic structure decreases with an increase of shear rate. The fine and round granular microstructure with 30 ~50 μm in size of semi-solid AZ91D magnesium alloy was presented. Finally, a 1.0 mm thin-walled casting with a clear contour and good soundness was successfully made by semi-solid rheo-diecasting.

  11. Effects of processing parameters on microstructure of semi-solid magnesium alloy

    Directory of Open Access Journals (Sweden)

    Shusen WU

    2004-08-01

    Full Text Available In this paper, the effects of pouring temperature of magnesium melt, preheating temperature of the barrel of the screw mixer, and shear rate on the solidified microstructures of semi-solid slurry were investigated by a mechanical stirring semi-solid process. The appropriate processing parameters of slurry preparation were obtained, and the mold filling ability of semi-solid slurry for thin-walled casting was examined. Results indicate that the solid volume fraction of non-dendritic mi-crostructure increases with a decrease in pouring temperature of magnesium melt and the barrel preheating temperature of the screw mixer. Also the grain size of primary a-phase is reduced. Furthermore, the solid volume fraction of semi-solid non-dendritic structure decreases with an increase of shear rate. The fine and round granular microstructure with 30一50 Nm insize of semi-solid AZ91D magnesium alloy was presented. Finally, a 1.0 mm thin-walled casting with a clear contour and good soundness was successfully made by semi-solid rheo-diecasting.

  12. Polylactic acid coating on a biodegradable magnesium alloy: An in vitro degradation study by electrochemical impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Alabbasi, Alyaa; Liyanaarachchi, S.; Kannan, M. Bobby, E-mail: bobby.mathan@jcu.edu.au

    2012-09-30

    Polylactic acid (PLA) was coated on a biodegradable magnesium alloy, AZ91, using spin coating technique for temporary implant applications. The degradation behaviour of the coated alloy samples was evaluated using electrochemical impedance spectroscopy (EIS) method in simulated body fluid (SBF). EIS results suggested that the PLA coating enhanced the degradation resistance of the alloy significantly. Increase in the PLA coating thickness was found to increase the degradation resistance, but resulted in poor adhesion. Long-term EIS experiments of the PLA coated samples suggested that their degradation resistance gradually decreased with increase in SBF exposure time. However, the degradation resistance of the PLA coated samples was significantly higher than that of the bare metal even after a 48 h exposure to SBF. - Highlights: Black-Right-Pointing-Pointer Polylactic acid (PLA) was coated on a magnesium-based alloy. Black-Right-Pointing-Pointer PLA coating enhanced the in vitro degradation resistance of the alloy. Black-Right-Pointing-Pointer Increase in the PLA coating thickness improved the alloy degradation resistance. Black-Right-Pointing-Pointer Thin film PLA coating exhibited both good degradation resistance and adhesion.

  13. The developing strategy of Chinese magnesium and magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZUO; Tie-yong; DU; Wen-bo

    2005-01-01

    The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium products with high value, such as the wrought magnesium alloys, and their applications are insufficient. Chinese magnesium industry should develop toward the direction of large scale, specialization and collectivization in the future. The enterprises should enhance the level of management and reinforce the international competing ability with the help of governmental policies.

  14. Formation of Microcracks During Micro-Arc Oxidation in a Phytic Acid-Containing Solution on Two-Phase AZ91HP

    Science.gov (United States)

    Zhang, R. F.; Chang, W. H.; Jiang, L. F.; Qu, B.; Zhang, S. F.; Qiao, L. P.; Xiang, J. H.

    2016-04-01

    Micro-arc oxidation (MAO) is an effective method to produce ceramic coatings on magnesium alloys and can considerably improve their corrosion resistance. The coating properties are closely related with microcracks, which are always inevitably developed on the coating surface. In order to find out the formation and development regularity of microcracks, anodic coatings developed on two-phase AZ91HP after different anodizing times were fabricated in a solution containing environmentally friendly organic electrolyte phytic acid. The results show that anodic film is initially developed on the α phase. At 50 s, anodic coatings begin to develop on the β phase, evidencing the formation of a rough area. Due to the coating successive development, the microcracks initially appear at the boundary between the initially formed coating on the α phase and the subsequently developed coating on the β phase. With the prolonging treatment time, the microcracks near the β phase become evident. After treating for 3 min, the originally rough area on the β phase disappears and the coatings become almost uniform with microcracks randomly distributed on the sample surface. Inorganic phosphates are found in MAO coatings, suggesting that phytate salts are decomposed due to the high instantaneous temperature on the sample surface resulted from spark discharge.

  15. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    Science.gov (United States)

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  16. Hot workability of five commercial magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mwembela, A.; McQueen, H.J.; Herba, E.; Sauerborn, M. (Concordia Univ., Montreal, PQ (Canada))

    1998-01-01

    The mechanical forming of Mg alloys can provide products with superior mechanical properties and in certain shapes increased productivity and economy. To assist in optimizing such manufacturing, the hot working characteristics of AZ91, AZ63, AZ31, AZ31-Mn and ZK60 were determined by hot torsion in the range 180-450 C and 0.1-1.0 s[sup -1]. The dependence of the flow stress on temperature and strain rate was determined for the purpose of process modeling for force calculation. A sinh-Arrhenius relationship fitted the data successfully with an activation energy of about 140 kJ/mol similar to that in creep. Similarly, the dependence of the fracture strain was measured to develop temperature-strain-rate maps of the forming limits. In the optical microstructures, twinning was gradually displaced by diffuse slip and dynamic recrystallization as the temperature rose above 300 C in association with the marked rise in ductility. In the observations by TEM with rising temperature, the twins became less sharp and regular as a dynamically recovered substructure more uniformly filled both them and the matrix grains. The variations in dislocation density which led to serrated grain boundaries also gave rise to the dynamic nucleation in their vicinity. the refined grain structure and retained substructure endow the product with strength and toughness. (orig.)

  17. 镁合金的微观结构对其上制备植酸转化膜的影响%The Effect of Microstructure of Magnesium Alloys on Preparation of Phytic Acid Conversion Coatings

    Institute of Scientific and Technical Information of China (English)

    杨旭; 李兰兰; 贺建; 张丁非; 潘复生

    2012-01-01

    采用浸没法,以纯Mg及AZ91D,AZ61,ZK60,ZM21镁合金为基体材料,在植酸水溶液中制备植酸转化膜.观察了植酸转化膜的形貌,分析了转化膜的元素组成及浓度分布,进而研究了镁合金的微观结构对制备表面植酸转化膜的影响.结果表明:合金元素对植酸转化膜的形成起着决定性的作用,高价合金元素(Al和Zr)比低价合金元素(Zn和Mn)更有利于植酸转化膜的形成,以固溶体存在的Al比以化合态(Mg17Al12)存在的Al更有利于转化膜的形成.%To study the influence of microstructure of magnesium alloys on preparation of phytic acid conversion coatings, the phytic acid coatings were prepared on AZ91D, AZ61, ZK60, ZM21 magnesium alloys in phytic acid aqueous solution by immersion method, and pure magnesium were used to compare. The surface morphologies of conversion coating were observed, and surface element compositions and concentration distribution of conversion coating were analyzed, and the effect of the microstructure on preparation of phytic acid conversion coating was studied. The results show that alloying elements play a definitive role in forming conversion coatings. Tetravalent and trivalent alloying elements are more helpful than divalent alloying elements. Alloying elements dissolved in the magnesium matrix (alpha-phase) are more beneficial for forming coatings than that in the second-phase.

  18. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  19. Investigation of Carboxylic Acid-Neodymium Conversion Films on Magnesium Alloy

    Science.gov (United States)

    Cui, Xiufang; Liu, Zhe; Lin, Lili; Jin, Guo; Wang, Haidou; Xu, Binshi

    2015-01-01

    The new carboxylic acid-neodymium anhydrous conversion films were successfully prepared and applied on the AZ91D magnesium alloy surface by taking absolute ethyl alcohol as solvent and four kinds of soluble carboxylic acid as activators. The corrosion resistance of the coating was measured by potentiodynamic polarization test in 3.5 wt.% NaCl solution in pH 7.0. The morphology, structure, and constituents of the coating were observed by scanning electron microscope, energy dispersivespectrum, x-ray photoelectron spectrum, and Fourier infrared spectrometer. Results show that corrosion resistance properties of samples coated with four different anhydrous conversion films were improved obviously. The corrosion potential increased, corrosion current density decreased, and polarization resistance increased. Among these four kinds of conversion films the one added with phytic exhibits the best corrosion resistant property. The mechanism of anhydrous-neodymium conversion film formation is also analyzed in this paper. It reveals that the gadolinium conversion coating is mainly composed of stable Nd2O3, MgO, Mg(OH)2, and carboxylate of Nd. And that the sample surface is rich in organic functional groups.

  20. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jie [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Pharmaceutical Research Institute in Heilongjiang Province, Jiamusi University, Jiamusi 154007 (China); Wen, Zhaohui, E-mail: wenzhaohui1968@163.com [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Zhao, Meng [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Li, Guozhong, E-mail: hydlgz1962@163.com [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Dai, Changsong, E-mail: changsd@hit.edu.cn [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China)

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. - Highlights: • CaP/chitosan/CNTs coating on AZ91D was prepared. • The addition of CNTs could improve the performance of CaP/chitosan coating. • A new method of loading gentamicin by EPD was proposed.

  1. Interfacial reaction in squeeze cast SiCw/AZ91 composites with different binders

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The whisker/matrix interfaces in squeeze cast SiCw/AZ91 composites with different binders (silica binder, acid aluminum phosphate binder and without binder), were studied by transmission electron microscopy (TEM) and high resolution electron microscopy (HREM). The SiCw/AZ91 interface is very clean in the composites with no binders. For the composites with acid aluminum phosphate binders or silica binders, there exists fine discrete interfacial reaction products MgO at the interface, and a definite orientation relationship between MgO and SiCw. The interfacial reaction products MgO is unevenly distributed at different parts of the composite ingot with silica binder, and mainly distributed to the interface at the side part of the composite cylinder. While in the SiCw/AZ91 composite with acid aluminum phosphate binder, MgO particles are distributed evenly at the interface in almost all the parts of the composite ingot.

  2. New development of anodizing process of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    BAI Li-qun; LI Di

    2004-01-01

    Magnesium alloy, a kind of environment-friendly material with promising and excellent properties, is a good choice for a number of applications. The research and development of anodizing on magnesium alloys and its application situation are reviewed, and the anodizing development trend on magnesium alloys is summarized.

  3. New developments in rapidly solidified magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K. [Allied-Signal, Inc., Morristown, NJ (United States); Chang, C.F. [Allied-Signal, Inc., Morristown, NJ (United States); Raybould, D. [Allied-Signal, Inc., Morristown, NJ (United States); King, J.F. [Magnesium Elektron Ltd., Manchester (United Kingdom); Thistlethwaite, S. [Magnesium Elektron Ltd., Manchester (United Kingdom)

    1992-12-31

    In the present paper, we will examine the new developments in the rapidly solidified Mg-Al-Zn-Nd (EA55RS) alloy. We shall first briefly review the process scale-up currently employed for producing rapidly solidified magnesium alloys in large quantities, and then discuss the effect of billet size and processing parameters on the mechanical properties of various mill product forms such as extrusions and sheets. The superplastic behavior of EA55RS extrusions and rolled sheets are also discussed. Finally, some results on magnesium metal-matrix composites using rapidly solidified EA55RS matrix powders and SiC particulates are presented. (orig.)

  4. A review on hot tearing of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Jiangfeng Song

    2016-09-01

    Full Text Available Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products. Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood, it is of great importance to investigate the hot tearing behaviour of magnesium alloys. This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades. The hot tearing criteria including recently developed Kou's criterion are summarized and compared. The numeric simulation and assessing methods of hot tearing, factors influencing hot tearing, and hot tearing susceptibility (HTS of magnesium alloys are discussed.

  5. REVIEW ON RESEARCH AND DEVELOPMENT OF MAGNESIUM ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Z.Yaug; J.P.Li; J.X.Zhang; G.W.Lorimer; J.Robson

    2008-01-01

    The current research and development of magnesium alloys is summarized. Several aspects of magnesium alloys are described: cast Mg alloy, wrought Mg alloy, and novel processing. The subjects are discussed individually and recommendations for further study arc listed in the final section.

  6. Microstructure and mechanical properties of magnesium alloy prepared by lost foam casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Xue-feng; FAN Zi-tian; HUANG Nai-yu; WU He-bao; DONG Xuan-pu

    2005-01-01

    The microstructure and mechanical properties of AZ91 alloy prepared by lost foam casting(LFC) and various heat treatments have been investigated.The microstructure of the AZ91 alloy via LFC consists of dominant α-Mg and β-Mg17Al12 as well as a new phase Al32 Mn25 with size of about 5-50 μm,which has not been detected in AZ91 alloy prepared by other casting processes.The tests demonstrate that the as-cast mechanical properties are higher than those of sand gravity casting because of chilling and cushioning effect of foam pattern during the mould filling.The solution kinetics and the aging processes at different temperatures were also investigated by hardness and electrical resistivity measurements.The kinetics of aging are faster at the high temperature due to enhanced diffusion of atoms in the matrix,so the hardness peak at 380 ℃ occurs after 10 h;while at the lower aging temperature(150 ℃),the peak is not reached in the time(24 h) considered.

  7. A lightweight shape-memory magnesium alloy.

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  8. Cerium-based conversion coatings on magnesium alloys

    Science.gov (United States)

    Castano Londono, Carlos Eduardo

    This research is primarily focused on gaining a better understanding of the deposition and corrosion behavior of cerium-based conversion coatings (CeCCs) on AZ31B and AZ91D Mg alloys. Deposition of homogenous and protective CeCCs was highly dependent on the surface preparation steps. The best results were obtained when Mg samples underwent grinding, acid cleaning, and alkaline cleaning processes. This reduced the number of active cathodic sites and promoted the formation of a protective Al-rich Mg oxide/hydroxide layer. Electrochemical properties of the CeCCs were also strongly correlated with morphological, microstructural, and chemical characteristics. Protective CeCCs were deposited on both AZ31 and AZ91 Mg alloys using a range of deposition times (5 to 180 s) and temperatures (10 to 80 °C). However, shorter deposition times (5 s) and lower deposition temperatures (~10 °C) showed higher impedance and longer bath stability than other deposition conditions. The increase in impedance was related with fewer cracks and smaller nodule sizes. Additional investigations of post-treated CeCCs exposed to NaCl environments showed an increased in the total impedance. The increase in corrosion protection of the CeCCs was associated with an overall increase in coating thickness from 400 to 800 nm. A microstructural evolution from ~3 nm nodular nanocrystals of CeO2/CePO4*H2O embedded in an amorphous matrix to >50 nm CePO4*H2O nanocrystals was responsible for the electrochemically active corrosion protection. Exposure of CeCCs to sunlight in humid environments promoted the reduction of Ce(IV) into Ce(III) species compared to unexposed coatings. This reduction process was related with photocatalytic water oxidation reaction.

  9. Properties of laser alloyed surface layers on magnesium base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Galun, R.; Weisheit, A.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik)

    1998-01-01

    The investigations have shown that laser surface alloying is a promising process to improve the wear and corrosion properties of magnesium base alloys without affecting the initial bulk properties like the low density. With an alloying element combination of aluminium and nickel the wear rate in the scratch test was reduced by 90% compared to untreated pure magnesium. Additionally the corrosion resistance was improved by laser alloying with this element combination. Because of distortion or crack formation in the case of large area treatments, the laser alloying should be limited to the treatment of smaller areas. In the near future this process could be an interesting alternative to surface coating or to a partially reinforcement with ceramic fibres or particles. (orig.)

  10. POTENTIAL USE OF MAGNESIUM ALLOYS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Kudret KANDEMİR

    2003-01-01

    Full Text Available Recently, there is a high interest in using lightweight materials for automotive applications where weight reduction and improvement in comfort are needed. Magnesium alloys with excellent specific strength and stiffness properties can be comparable with steel and aluminum alloys for applications in the automotive industry. For this reason, the properties of magnesium alloys are in the focus of research. This study aims at reviewing and evaluating the prospects of magnesium alloys use and applications in the automotive industry.

  11. Biomedical applications of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bormann, D.

    2012-01-01

    This chapter deals with the emerging field of biomedical applications for magnesium-based materials, envisioning degradable implants that dissolve in the human body after having cured a particular medical condition. After outlining the background of this interest, some major aspects concerning degra

  12. Preparation of Semi-solid AZ91D Billets by new SIMA Method%新SIMA法制备AZ91D半固态坯

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 彭秋才; 单巍巍; 罗守靖

    2005-01-01

    利用等径道角挤压试验、半固态等温处理试验、金相显微镜、SEM等试验方法和分析设备,对经过等径道角挤压的AZ91D镁合金在等温处理过程中的微观组织演变进行了研究.通过研究,提出了新SIMA制备AZ91D镁合金半固态坯方法.新SIMA法制备的半固态坯料的微观组织均匀,晶粒球化程度好,晶粒细小,平均晶粒尺寸在20~50 μm之间.随着保温时间的延长,新SIMA法制备半固态坯料的微观组织有长大的现象,其可用Ostwald熟化理论描述.随着等温处理温度的升高,晶粒的尺寸先增加后减小,形状系数接近1.随着材料在ECAE中获得的等效应变的增加,半固态坯料的晶粒尺寸减小.

  13. Experimental determination of grain density function of AZ91/SiC composite with different mass fractions of SiC and undercoolings using heterogeneous nucleation model

    Directory of Open Access Journals (Sweden)

    J. Lelito

    2011-02-01

    Full Text Available The grain density, Nv, in the solid state after solidification of AZ91/SiC composite is a function of maximum undercooling, ΔT, of a liquid alloy. This type of function depends on the characteristics of heterogeneous nucleation sites and number of SiC present in the alloy. The aim of this paper was selection of parameters for the model describing the relationship between the grain density of primary phase and undercooling. This model in connection with model of crystallisation, which is based on chemical elements diffusion and grain interface kinetics, can be used to predict casting quality and its microstructure. Nucleation models have parameters, which exact values are usually not known and sometimes even their physical meaning is under discussion. Those parameters can be obtained after mathematical analysis of the experimental data. The composites with 0, 1, 2, 3 and 4wt.% of SiC particles were prepared. The AZ91 alloy was a matrix of the composite reinforcement SiC particles. This composite was cast to prepare four different thickness plates.They were taken from the region near to the thermocouple, to analyze the undercooling for different composites and thickness plates and its influence on the grain size. The microstructure and thermal analysis gave set of values that connect mass fraction of SiC particles, and undercooling with grain size. These values were used to approximate nucleation model adjustment parameters. Obtained model can be very useful in modelling composites microstructure.

  14. Research on the diffusion bonding of superplastic magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    于彦东; 张凯锋; 蒋大鸣; 郑海荣; 王刚

    2002-01-01

    The elevated temperature tensile experiments have been carried out on the magnesium alloy and results indicate that the magnesium alloy has excellent superplastic property. Gleebe-1500 testing machine was used in the diffusion bonding experiment on the superplastic magnesium alloy. Then, the shear strength of the joints under different conditions is obtained through shear testing and the optimum processing parameters for the diffusion bonding are achieved. By metallurgical microscope and scanning electron microscope (SEM), it is revealed that the micromechanism of diffusion bonding is the slide of grain boundaries caused by the growth of grains and atom diffusion of the superplastic magnesium alloy.

  15. Experimental Determination of Grain Density Function Depends on Mass Fraction of SiC and Undercooling in AZ91/SiC Composite Heterogeneous Nuclation Model%试验确定AZ91/SiC复合材料异质形核模型中决定于SiC质量分数和过冷度的晶粒密度函数

    Institute of Scientific and Technical Information of China (English)

    J.Lelito; P.Zak; J.S.Suchy; W.Krajewski; A.L.Greer; P.Darlak

    2011-01-01

    镁合金及其复合材料作为重要的轻质材料在汽车和航空工业中的应用一直引人注目.由于镁不能形成任何稳定的碳化物,SiC颗粒被大量用于增强镁基复合材料.AZ91/SiC复合材料凝固后固态晶粒密度Nv是合金液态最大过冷度AT的函数.这类函数决定于异质形核位置特征与合金中存在的SiC数量.本文的目的是为描述初生相晶粒密度与过冷度关系的模型选择参数.这一模型与基于化学元素扩散和晶界动力学的结晶模式有关,能够用于预测铸件质量及其显微组织.形核模型通常有未知确切值的参数,甚至其物理意义都是待讨论的,对试验数据进行分析之后可以获得这些参数.制备了SiC强化的AZ91合金基复合材料,其中SiC颗粒含量分别为0、1%、2%、3%和4%(质量分数).把这种复合材料铸造成具有4种厚度的试验板.从热电偶测温点附近获取数据,分析不同复合材料与不同厚度试板的过冷度及其对晶粒尺寸的影响.显微组织和热分析给出的一套数据建立了晶粒尺寸与SiC颗粒质量分数及过冷度联系,这些数据用于近似形核模型的参数调节.获得的模型在模拟复合材料显微组织方面是非常有用的.%Magnesium a Iloys and their composites have been attracting attention as an important lightweight material and are being utilized in the automobile and aerospace industries.In terms of the reinforcement in magnesium-based composites, the SiC particles are extensively used because magnesium can not form any stable carbide.The grain density in the solid state Nv after solidification of AZ91/SiC composite is a function of maximum undercooling of a liquid alloy ΔT.This type of function depends on the characteristics of heterogeneous nucleation sites and number of SiC present in the alloy.The aim of this paper was selection of parameters for the model describing the relationship between the grain density of primary phase and

  16. 超声作用对镁合金表面电沉积层组织与性能的影响%Effects of ultrasonic agitation on microstructure and properties of electrodeposited layer on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    吴化; 李雪松; 赵国良; 杨悦

    2011-01-01

    To reduce the potential difference between AZ91D magnesium alloy and deposited nickel layer, intermediate layer was designed in the present study. In consideration of the harm to human body and environment, the cyanide bath was replaced by alkaline stannate bath and the nickel layer was electrodeposited on the surface of AZ91D magnesium alloy with the aid of ultrasonic agitation. Phases and microstructure of the deposited layers were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The effects of replacement of cyanide bath by alkaline stannate bath and ultrasonic agitation on the deposited layers were analyzed. The results showed that the corrosion rate of magnesium alloy in the alkaline bath was decreased for the increasing of pH value compared with the acid bath. As a result, the better electrodeposited nickel layer was obtained on the magnesium alloy surface. In the process of deposition, microstructure of the deposited layers was refined by ultrasonic agitation and consequently its compactedness increased, preferred orientation of the coatings was reduced and corrosion resistance of the nickel layer was significantly improved.%通过设计中间过渡层,缩小AZ91D镁合金与沉积层镍之间的电位差,并以碱性锡酸盐镀液代替对人体和环境均有害的氰化物镀液,配合超声波作用,在AZ91D镁合金表面获得了电沉积镍层.利用SEM观察沉积层表面微观形貌,XRD、XPS对各处理层进行相组成检测.分析了锡酸盐镀液代替氰化物镀液对沉积层质量的影响,超声波对各沉积层沉积过程的影响以及对沉积层组织的细化作用.结果表明:碱性锡酸盐的使用提高了镀液的pH值,与酸性镀液相比较,减缓了镁合金在镀液中的腐蚀速率,为电沉积镍层在其表面的获得奠定了良好基础;各沉积层获得过程中,超声波的使用明显细化了各沉积层的组织,提高了其致密性,镀

  17. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...

  18. Twin-roll strip casting of magnesium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The development status of twin-roll strip casting for magnesium alloys in China was summarized as well as the new progress when several kinds of twin-roll strip casting technologies were developed and used.Horizontal twin-roll casting (HTRC) of magnesium alloys has attracted much attention and has been industrialized in China.Vertical twin roll casting(VTRC) of the magnesium alloys can reach a speed of higher than 30 m/min and its research and development are just beginning and exhibit exciting potential.By comparing the process characteristics of the two technologies,the process stability of HTRC for the magnesium alloys is better,and the casting speed and the cooling rate of VTRC for the magnesium alloys are higher.The quality of the products by the two technologies needs to be improved and further investigated.

  19. The Formablity of AZ31B Magnesium Alloy Sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; LU Zhiwen; ZHAO Yazhong; QIU Xiaogang

    2006-01-01

    The forming limit diagrams(FLD)of AZ31B magnesium alloy sheet were tested by means of the electro etching grid method based on the forming experiment of magnesium alloy sheet carried out with a BCS-30D sheet forming testing machine and the strain testing analysis made with an advanced ASAME automatic strain measuring system. Experiments show that, at room temperature, the mechanical properties and deep drawing performance of AZ31B cold-rolled magnesium alloy sheet were so poor that it failed to test the forming limit diagrams without an ideal forming and processing capacity, while the hot-rolled magnesium alloy sheet was of a little better plasticity and forming performance after testing its forming limit diagrams. It can be concluded that the testing of the forming limit curves (FLC)offers the theoretical foundation for the drawing of the deep drawing and forming process of magnesium alloy sheet.

  20. Novel Magnesium Alloys Developed for Biomedical Application: A Review

    Institute of Scientific and Technical Information of China (English)

    Nan Li; Yufeng Zheng

    2013-01-01

    There is an increasing interest in the development of magnesium alloys both for industrial and biomedical applications.Industrial interest in magnesium alloys is based on strong demand of weight reduction of transportation vehicles for better fuel efficiency,so higher strength,and better ductility and corrosion resistance are required.Nevertheless,biomedical magnesium alloys require appropriate mechanical properties,suitable degradation rate in physiological environment,and what is most important,biosafety to human body.Rather than simply apply commercial magnesium alloys to biomedical field,new alloys should be designed from the point of view of nutriology and toxicology.This article provides a review of state-of-the-art of magnesium alloy implants and devices for orthopedic,cardiovascular and tissue engineering applications.Advances in new alloy design,novel structure design and surface modification are overviewed.The factors that influence the corrosion behavior of magnesium alloys are discussed and the strategy in the future development of biomedical magnesium alloys is proposed.

  1. Ballistic Evaluation of Magnesium Alloy AZ31B

    Science.gov (United States)

    2007-04-01

    S. Burkins, and William A. Gooch Weapons and Materials Research Directorate, ARL Richard D. DeLorme Magnesium Elektron North America, Inc...ballistic properties. In order to fill this gap, the U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA), Inc., conducted a...plate (H24 condition). The magnesium plate was alloyed, cast, rolled, thermally treated and tensile tested by Magnesium Elektron North America (MENA

  2. Influencing factors of surface roughness of MAO ceramic coating on AZ91D

    Institute of Scientific and Technical Information of China (English)

    DI Shi-chun; PAN Ming-qiang; CHI Guan-xin

    2006-01-01

    To investigate the treating parameters' influence on the surface roughness of the MAO ceramic coating on AZ91D, experiments were implemented in the alkaline electrolyte by using a pulse power source with positive and negative pulse, and the surface roughness was measured and analyzed by using a Times roughness-meter and an optical microscope. The machining parameters' influencing rule on the coating surface roughness was investigated. The result indicates that the influence of all parameters is interactive, while the positive voltage and the electrolyte concentration, or increasing the frequency and the positive and negative voltage ratio are appropriate, the coating surface roughness will be improved.

  3. Microstructure and kinetics of hot deformation WE43 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    GAO Jiacheng; WANG Qiang; WANG Yong; LI Wei; NIU Wenjuan

    2008-01-01

    The effect of compression on the rnicrostructures and flow behavior of WE43 magnesium alloy was investigated in this article.The relationship between flow stress and strain rate was discussed.According to the empirical formula ε = Aσn exp(-Q/RT),the value of heat activation of WFA3 magnesium alloys is 297.15 kJ/mol.A mechanism of deformation softening of WEA3 alloy in testing hot deformation was identified to be dynamic recrystallization.

  4. Formation characteristic of Ca-P coatings on magnesium alloy surface%Ca-P涂层在镁合金表面的形成特征

    Institute of Scientific and Technical Information of China (English)

    刘广义; 唐莎巍; 王川; 胡津; 李德超

    2013-01-01

    A chemical method was used to deposit dicalcium phosphate dehydrate coatings on AZ91 magnesium alloy. The aim was to improve the biodegradation behavior of magnesium alloy in a simulated body fluid. The microstructures of the coating before and after immersion in the simulated body fluid were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated that the dicalcium phosphate dehydrate coatings exhibited two morphologies during the pre-calcification process. The titration speed of the pre-calcification process had great influence on the morphologies of the pre-calcification coatings. As the soaking time increased, the diffraction peaks of dicalcium phosphate dehydrate disappeared and hydroxyapatite precipitated on the coated substrate surfaces. This indicates the dissolution of dicalcium phosphate dehydrate during the immersion process. The structures of the dicalcium phosphate dehydrate coatings and the formation mechanisms of the hydroxyapatite coatings were investigated in detail.%用化学方法在AZ91镁合金表面沉积二水磷酸氢钙涂层以提高镁合金在模拟体液中的生物降解能力。运用扫描电镜、X射线衍射对该涂层在模拟体液中浸泡前、后的显微组织进行分析。结果表明,在预钙化过程中形成的二水磷酸氢钙涂层呈现出两种不同的形貌。预钙化过程中钙化溶液的滴定速度强烈地影响预钙化涂层的形貌。随着钙化涂层在模拟体液中浸泡时间的延长,二水磷酸氢钙的衍射峰逐渐消失,羟基磷灰石在基底表面析出,表明二水磷酸氢钙在浸泡过程中发生溶解。详细讨论了二水磷酸氢钙涂层的结构以及羟基磷灰石涂层的形成机制。

  5. New anodizing process for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LUO Sheng-lian; DAI Lei; ZHOU Hai-hui; CHAI Li-yuan; KUANG Ya-fei

    2006-01-01

    Compact anodic films with high hardness and good corrosion resistance on magnesium alloys were prepared by a new constant voltage and arc-free anodizing process. The effects of anodizing parameters such as applied voltage and electrolyte temperature on the peak current density and the thickness of films were investigated. In addition, the morphologies and corrosion resistance of films were investigated by scanning electron microscopy and potentiodynamic polarization, respectively. The results show that the higher the applied voltage, the higher the peak current density and the thicker the films. However, too high applied voltage may result in breakdown of films and intense sparking which may deteriorate the properties of the anodic films and bring about unsafety. The new anodizing process can be applied in a wide range of temperature. The new anodic films have numbers of pores with the diameter of 0.5 - 5.0 μm which do not transverse the entire film.

  6. A novel electroless silver depositing method for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hui; CUI Jian-zhong

    2006-01-01

    Depositing silver on magnesium alloy by both electroless plating and organic coatings was studied. The organic coating was made by immersing samples in organosilicon heat-resisting varnish. In this method the organic coating acts as interlayer between the substrate and silver film. When the reaction starts, silver deposits directly on the interlayer. X-ray diffraction and SEM analysis were used to determine the composition and morphology of the interlayer and silver film. The potentiodynamic polarization curves for corrosion studies of coated magnesium alloys were performed in a corrosive environment of 3.5% NaCl(mass fraction) at neutral pH (6.9). The results indicate that compared with the substrate, the corrosion resistance of coated magnesium alloys increases greatly. Moreover, the method proposed in this work is environmentally friendly, non-toxic chemicals were used. In addition, it provides a new concept for the corrosion inhibition of magnesium alloys.

  7. Casting Porosity-Free Grain Refined Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schwam, David [Case Western Reserve University

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  8. Mechanical properties and potential applications of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); DU Cui-wei(杜翠薇); ZHANG Wei(张巍)

    2003-01-01

    Magnesium alloys,having high specific strength,with a density only 2/3 of that of aluminum and 1/4 of carbon steels,have become ideal materials for low mass applications such as automobiles and electronic devices.It was dealt with the state of the art in developing cost effective,low mass,high ductility and high creep resistance magnesium alloys that are suitable for structures and power train applications.

  9. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  10. High speed roll casting of Mg alloy strip by a vertical type twin roll caster

    OpenAIRE

    H.Watari; S. Kumai; Haga, T.

    2006-01-01

    Purpose: The possibility of high speed roll casting of AZ31, AM60 and AZ91 was investigated. Warm deep drawing of roll cast magnesium alloy was operated. and formability of roll cast magnesium strip was cleared.Design/methodology/approach: A vertical type high speed twin roll caster was used. The roll casting was operated in the air atmosphere. The casting speed was from 60 m/min up to 180 m/min. Low temperature casting was adopted to realize high speed casting.Findings: Strip thinner 3 mm wi...

  11. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  12. Structure evolution of AZ61 magnesium alloy in SIMA process

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; ZHANG Fa-yun; JIE Xiao-ping

    2005-01-01

    The effect of prior compressive deformation, isothermal temperature and holding time on the structure of AZ61 magnesium alloy fabricated by strain-induced melt activation(SIMA) processing was investigated. The specimens were subjected under deformation ratios of 0%, 22% and 40% and various heat treatment time and temperature regions. The results indicate that the ideal technological parameters of semi-solid AZ61 alloy produced with non-dendrites are recommended as 22% (prior compressive deformation), 595 ℃ (heat treatment temperature) and 40 min(time). The as-cast AZ61 magnesium alloy isn't fit for semi-solid forming.

  13. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  14. On the Modeling of Plastic Deformation of Magnesium Alloys

    Science.gov (United States)

    Ertürk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-01

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  15. Hydrogen storage systems from waste Mg alloys

    Science.gov (United States)

    Pistidda, C.; Bergemann, N.; Wurr, J.; Rzeszutek, A.; Møller, K. T.; Hansen, B. R. S.; Garroni, S.; Horstmann, C.; Milanese, C.; Girella, A.; Metz, O.; Taube, K.; Jensen, T. R.; Thomas, D.; Liermann, H. P.; Klassen, T.; Dornheim, M.

    2014-12-01

    The production cost of materials for hydrogen storage is one of the major issues to be addressed in order to consider them suitable for large scale applications. In the last decades several authors reported on the hydrogen sorption properties of Mg and Mg-based systems. In this work magnesium industrial wastes of AZ91 alloy and Mg-10 wt.% Gd alloy are used for the production of hydrogen storage materials. The hydrogen sorption properties of the alloys were investigated by means of volumetric technique, in situ synchrotron radiation powder X-ray diffraction (SR-PXD) and calorimetric methods. The measured reversible hydrogen storage capacity for the alloys AZ91 and Mg-10 wt.% Gd are 4.2 and 5.8 wt.%, respectively. For the Mg-10 wt.% Gd alloy, the hydrogenated product was also successfully used as starting reactant for the synthesis of Mg(NH2)2 and as MgH2 substitute in the Reactive Hydride Composite (RHC) 2LiBH4 + MgH2. The results of this work demonstrate the concrete possibility to use Mg alloy wastes for hydrogen storage purposes.

  16. Biodegradation of Secondary Phase Particles in Magnesium Alloys: A Critical Review

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby [James Cook University, Townsville (Australia)

    2016-04-15

    Magnesium alloys have been extensively studied in recent years for potential biodegradable implant applications. A great deal of work has been done on the evaluation of the corrosion behaviour of magnesium alloys under in vitro and in vivo conditions. However, magnesium alloys, in general, contain secondary phase particles distributed in the matrix and/or along the grain boundaries. Owing to their difference in chemistry in comparison with magnesium matrix, these particles may exhibit different corrosion behaviour. It is essential to understand the corrosion behaviour of secondary phase particles in magnesium alloys in physiological conditions for implant applications. This paper critically reviews the biodegradation behaviour of secondary phase particles in magnesium alloys.

  17. Laser surface treatment of magnesium alloys with aluminium oxide powder

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The aim of this paper was to improve the magnesium cast alloys surface layer by laser surface treatment and to determine the laser treatment parameters.Design/methodology/approach: The laser treatment of magnesium alloys with alloying Al2O3 powder of the particle about 80μm was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examined using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer were also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer was significantly improved as compared to an alloy without laser treatment.Research limitations/implications: The investigations were conducted for cast magnesium alloys MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 and Al2O3 powder of the particle size about 80 μm. One has used laser power in the range from 1.2to 2.0 kW.Practical implications: The results obtained in this investigation were promising comparing with the other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd: YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The value of this paper is to define the influence of laser treatment parameters on quality, microstructure and microhardness of magnesium cast alloys surface layer.

  18. Preparation and Corrosion Resistance of Magnesium Coatings by Magnetron Sputtering Deposition

    Institute of Scientific and Technical Information of China (English)

    Hongwei HUO; Ying LI; Fuhui WANG

    2003-01-01

    Magnesium coatings were fabricated on stainless steel substrates (1Cr11Ni2W2MoV) by a plane magnetron sputteringtechnique. The argon pressure and the substrate condition (including temperature and the substrate was rotated orfixed) were varied in order to evaluate the influence of the parameters on the crystal orientation and morphology of thecoating. The corrosion behavior of the coatings in 1 wt pct NaCl solution was studied by electrochemical methods.The results showed that all coatings exhibited preferred orientation (002) as the argon pressure increased from 0.2 to0.4 Pa. The morphologies of the coatings varied with the argon pressure and with whether the substrate was rotatedor fixed. The open circuit potential of the coatings was more positive than that of cast AZ91D magnesium alloy.However, the immersion test in 1 wt pct NaCl solution showed that the corrosion rates of the coatings were higherthan that of cast AZ91D magnesium alloy.

  19. Preliminary study of biodegradation of AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    REN Yibin; HUANG Jingjing; ZHANG Bingchun; YANG Ke

    2007-01-01

    Magnesium alloys are potential to be developed as a new type of biodegradable implant material by use of their active corrosion behavior.Both in vitro and in vivo biodegradation properties of an AZ31B magnesium alloy were investigated in this work.The results showed that AZ31B alloy has a proper degradation rate and much lower hydrogen release in Hank's solution,with a degradation rate of about 0.3 mm/year and hydrogen release below 0.15mL/cm2.The animal implantation test showed that the AZ31B alloy could slowly biodegrade in femur of the rabbit and form calcium phosphate around the alloy sample,with the Ca/P ratio close to the natural bone.

  20. Behavior of Stress Corrosion Cracking in a Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    SONG Renguo; YANG Fanger; BLAWERT Carsten; DIETZEL Wolfgang

    2009-01-01

    Slow strain rate testing (SSRT) was employed to study the stress corrosion cracking (SCC) behavior of ZE41 magnesium alloy in 0.01 M NaCl solution. Smooth tensile specimens with different thicknesses were strained dynamically in both longitudinal and transverse direction under permanent immersions at a strain rate of 10-6 s-1. It is found that ZE41 magnesium alloy is susceptible to SCC in 0.01 M NaCl solution. The SCC susceptibility of the thinner specimen is lower than that of the thicker specimen. Also, the longitudinal specimens are slightly more susceptible to SCC than the transverse specimens. The SCC mechanism of magnesium alloy is attributed to the combination of anodic dissolution with hydrogen embrittlement.

  1. MICROSTRUCTURAL STUDIES OF FRICTION STIR WELDED AZ31 MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Zhang; S.B.Lin; L.Wu; J.C.Feng

    2004-01-01

    Friction stir welding achieves the weld in solid phase by locally introducing frictional heating and plastic flow arising from rotation of the welding tool, which results in changes in the local microstructure of magnesium alloy. The purpose in the paper is to study the microstructures of friction stir welded AZ3I magnesium alloy. Residual microstructures,including dynamic re-crystallization zone and nugget structures have been systematically investigated utilizing optical microscopy (OM), scanning electric microscopy (SEM),transmission electron microscopy (TEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and micro-hardness. AZ31 magnesium alloy has been successfully friction stir welded and exhibits the variations of microstructure including dynamically recrystallized,equaxied grains in the weld nugget. Residual hardness in the nugget was found slightly lower than the parent but not too obvious.

  2. Microstructural evolvement of wrought magnesium alloy sheet during heat treatment

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Magnesium alloy is the lightest structural metal material. As its ductility is usually limited because of its hexagonal closest packing (hcp) structure, it is significant to improve its forming performance. The primary way to achieve this goal is by grain refinement. This study explores new ways of grain refinement for cold-rolled sheet of magnesium alloy AZ31B by probing into its structural evolvement in heat treatment. It is found that recrystallization mostly takes place in the cold-rolled sheet in heattreatment, and refined and equiaxial recrystallization grains with an average diameter of (14 to 15) μm can be obtained by heattreatment at 260 °C for (60 to 90) min, which is an effective method to obtain refined symmetrical grains of magnesium alloy by heat treatment at a lower recrystallization temperature after cold-rolling.

  3. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    Directory of Open Access Journals (Sweden)

    Francesca Cecchinato

    Full Text Available Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg.The degradation parameters of magnesium-silver (Mg2Ag, magnesium-gadolinium (Mg10Gd and magnesium-rare-earth (Mg4Y3RE alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development.The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  4. Local reinforcement of magnesium components by friction processing. Determination of bonding mechanisms and assessment of joint properties

    Energy Technology Data Exchange (ETDEWEB)

    Pinheiro, G.A. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    powered friction welding machine, originally designed and built as a portable stud welding unit, delivering up to 40 kN welding force and 8000 rpm. All welds were monitored, analysed and evaluated using a purpose-built data recording system. AZ91, AE42 and MRI230D magnesium grades were used in the experimental programme. The results obtained in the course of this study have shown the feasibility of FHPP to produce high strength welds with mechanical properties comparable to those of the base material. Defects, such as porosity or lack of bonding, were not observed. Furthermore, the welding pressure rather than the upsetting was found to have a major influence in the final weldment. The influence of process parameters on heat generation and bonding quality is similar to that known from rotational friction welding. It could be demonstrated that for dissimilar MRI230D to AZ91D and for similar AZ91D to AZ91D welds, the consumable member is fully plasticised across the bore of the hole and throughout the thickness of the workpiece. However, for AE42 to AZ91D welds, the stud was not completely plasticised across the bore of the hole and significant microstructural changes were restricted to a narrow area around the bonding line. Hardness profiles indicate a substantial reduction in scattering, as soon as the stud material is reached. Hardening or softening phenomena were not observed. Transverse tensile and pull-out testing confirmed the feasibility of the process to produce high strength welds, with failures taking place outside the welded area in most of the cases. Joint performance, in terms of creep and bolt load retention, was also tested and showed promising results. Although creep properties were demonstrated to be inferior within the extruded material, in comparison with the base materials (BM), the creep resistances of reinforced samples were always superior to those of purely unreinforced AZ91D-T6. The strength of the reinforced joint in both tensile and compressive

  5. Local reinforcement of magnesium components by friction processing. Determination of bonding mechanisms and assessment of joint properties

    Energy Technology Data Exchange (ETDEWEB)

    Pinheiro, G.A. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    powered friction welding machine, originally designed and built as a portable stud welding unit, delivering up to 40 kN welding force and 8000 rpm. All welds were monitored, analysed and evaluated using a purpose-built data recording system. AZ91, AE42 and MRI230D magnesium grades were used in the experimental programme. The results obtained in the course of this study have shown the feasibility of FHPP to produce high strength welds with mechanical properties comparable to those of the base material. Defects, such as porosity or lack of bonding, were not observed. Furthermore, the welding pressure rather than the upsetting was found to have a major influence in the final weldment. The influence of process parameters on heat generation and bonding quality is similar to that known from rotational friction welding. It could be demonstrated that for dissimilar MRI230D to AZ91D and for similar AZ91D to AZ91D welds, the consumable member is fully plasticised across the bore of the hole and throughout the thickness of the workpiece. However, for AE42 to AZ91D welds, the stud was not completely plasticised across the bore of the hole and significant microstructural changes were restricted to a narrow area around the bonding line. Hardness profiles indicate a substantial reduction in scattering, as soon as the stud material is reached. Hardening or softening phenomena were not observed. Transverse tensile and pull-out testing confirmed the feasibility of the process to produce high strength welds, with failures taking place outside the welded area in most of the cases. Joint performance, in terms of creep and bolt load retention, was also tested and showed promising results. Although creep properties were demonstrated to be inferior within the extruded material, in comparison with the base materials (BM), the creep resistances of reinforced samples were always superior to those of purely unreinforced AZ91D-T6. The strength of the reinforced joint in both tensile and compressive

  6. Selective Laser Melting of Magnesium and Magnesium Alloy Powders: A Review

    Directory of Open Access Journals (Sweden)

    Vyasaraj Manakari

    2016-12-01

    Full Text Available Magnesium-based materials are used primarily in developing lightweight structures owing to their lower density. Further, being biocompatible they offer potential for use as bioresorbable materials for degradable bone replacement implants. The design and manufacture of complex shaped components made of magnesium with good quality are in high demand in the automotive, aerospace, and biomedical areas. Selective laser melting (SLM is becoming a powerful additive manufacturing technology, enabling the manufacture of customized, complex metallic designs. This article reviews the recent progress in the SLM of magnesium based materials. Effects of SLM process parameters and powder properties on the processing and densification of the magnesium alloys are discussed in detail. The microstructure and metallurgical defects encountered in the SLM processed parts are described. Applications of SLM for potential biomedical applications in magnesium alloys are also addressed. Finally, the paper summarizes the findings from this review together with some proposed future challenges for advancing the knowledge in the SLM processing of magnesium alloy powders.

  7. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  8. In vitro and in vivo studies on biodegradable magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Lida Hou; Zhen Li; Yu Pan; Li Du; Xinlin Li; Yufeng Zheng; Li Li

    2014-01-01

    The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™) were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7%for the as-cast alloy to 2.9%for the as-extruded one, both below 5%. BioDe MSM™alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  9. The prospects of biodegradable magnesium-based alloys in osteosynthesis

    Directory of Open Access Journals (Sweden)

    V. N. Chorny

    2013-12-01

    Full Text Available In the analytical review of the literature the main stages of development of biodegradable magnesium alloys in surgery and traumatology were discussed. The analysis revealed the main problems: there is no way to control the speed of the biological resorption alloys, the effects of products of magnesium degradation on the tissues and the organism in general are not studied, there is no information on the characteristics of the regeneration of bone tissue when implanted magnesium implanted magnesium alloys Materials for osteosynthesis with metal clamps made of steel X18H9T are used in 25,0-52,2% of cases, the corrosion of fasteners reaches 18-21%. Corrosion of the metal clips leads to the increase of the concentration of iron, chromium, nickel and titanium in the surrounding tissue. Electrochemical processes in metallic implants occurs due to their structural and chemical inhomogeneous. The microstructure of stainless steel is presented by differently oriented grains. Therefore, the question remains relevant to finding biodegradable materials suitable for implants for osteosynthesis, which could be completely metabolized by the organism, without causing of the pathological effects on the surrounding tissue and the body. The property of magnesium metal dissolved in the tissues of a living organism is known since the 19th century. Payr suggested the use of magnesium metal needles for the treatment of angiomas, in order to achieve thrombosis surrounding the tumor. In 1937 Lambotte made a post in the French Surgical Academy on the application of the osteosynthesis of the shin bone clamps with alloy Dow-metal (magnesium - 92% Aluminum - 8% + traces of manganese, made in the form of loops and screws. In 1938, Earl D. Mc.Braid and published their positive experience with plates and screws made of material similar in composition to the Dow-metal for osteosynthesis of fractures of the arm and forearm bones. Magnesium alloys may be used as a material for

  10. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  11. Hot Deformation Kinetics of Magnesium Alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; HUANG Guangjie; FAN Yonge; LU Zhiwen; PAN Fusheng

    2006-01-01

    The flow stress at elevated temperatures for magnesium alloy AZ31 was studied using isothermal compression testing. The effect of deformation parameters on the flow stress was studied as well. The kinetics of elevated temperature deformation was expressed by means of some empirical rate equations. The activation parameter has been calculated. A mechanism for the dynamic softening of AZ31 alloy in a hot deformation experiment was identified to be the dynamic recrystallization.

  12. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    OpenAIRE

    Xuming Zhang; Guosong Wu; Xiang Peng; Limin Li; Hongqing Feng; Biao Gao; Kaifu Huo; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface c...

  13. The Influence of Novel Alloying Additions on the Performance of Magnesium Alloy AZ31B

    Science.gov (United States)

    2013-11-01

    alloys are based on a rather small group of alloying elements, there are often limited differences between them in properties (strength, corrosion ...Research Laboratory (ARL). Initially, the discussions focused on ways to improve the corrosion resistance of magnesium ( Mg ) alloys to increase the...elements display little tendency to alter precipitates or otherwise adversely influence the corrosion performance of the base alloy . Based on these

  14. Mechanical properties and structure of magnesium alloy AS31

    Directory of Open Access Journals (Sweden)

    A. Hanus

    2008-07-01

    Full Text Available Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The non-ferrous metals alloys used nowadays, including the magnesium alloys, meet the above-mentioned requirements and expectations regarding the contemporary materials.Magnesium alloys are primarily used in aeronautical and automobile industry in wide variety of structural characteristics because of their favorable combination of tensile strength (160 to 365 MPa, elastic modulus (45 GPa, and low density (1 740 kg/m3, which is two-thirds that of aluminum. Magnesium alloys have high strength-to-weight ratio (tensile strength/density, comparable to those of other structural metals. [1-6]Knowledge of the relaxation properties of metal materials at high temperatures is necessary for the verification of susceptibility of castings to the creation of defects during the production process. Temperature limits of materials where highest tension values are generated may be detected with tensile tests under high temperatures. The generated tensions in the casting are a cause of the creation and development of defects. At acoustic emission (hereinafter called the "AE" use, tensile tests at high temperatures may, among other things, be used for analysis of the AE signal sources and set, in more detail, the temperature limit of elastic-plastic deformations existence in the material under examination. The results of the temperature drop where tension at casting cooling is generated or its release at heating are basic data for controlled cooling mode (and temperature of casting knocking out of the form as well as necessary for the thermal mode for the casting tension reduction. [7-9]Knowledge of elastic-plastic properties at elevated temperatures is often important for complex evaluation of magnesium alloys. Objective of the work was focused on determination of changes of elastic-plastic properties of magnesium

  15. In vivo study of degradable magnesium and magnesium alloy as bone implant

    Institute of Scientific and Technical Information of China (English)

    HUANG Jingjing; REN Yibin; JIANG Yue; ZHANG Bingchun; YANG Ke

    2007-01-01

    In order to investigate the in vivo behavior of pure magnesium and AZ31B and the influence of mineralization induction ability,sample rods were implanted intramedullary into the femora of rabbits.After one and nine weeks,six animals from each group were sacrificed,respectively.Undecalcified cross-sections of implant were performed to observe bone-implant by scanning electron microscopy (SEM)and energy dispersive spectromicroscopy(EDS).The SEM/EDS evaluation showed that there is a thin layer of bone around magnesium and its alloy after nine-week implantation.The results further showed that the aluminum-zinc containing magnesium alloys AZ31B provided a slower degradation rate in vivo than the pure magnesium.At the locations where magnesium was resorbed,the deposition of new bone was found.The results indicate that magnesium is biocompatible,osteo-conductive and is a potential material for use as a degradable bone implant.

  16. Experimental and numerical analyses of magnesium alloy hot workability

    Directory of Open Access Journals (Sweden)

    F. Abbassi

    2016-12-01

    Full Text Available Due to their hexagonal crystal structure, magnesium alloys have relatively low workability at room temperature. In this study, the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot compression testing, numerical modeling and microstructural analyses. Hot deformation tests are performed at temperatures of 250 °C to 400 °C under strain rates of 0.01 to 1.0 s−1. Transmission electron microscopy is used to reveal the presence of dynamic recrystallization (DRX, dynamic recovery (DRY, cracks and shear bands. To predict plastic instabilities during hot compression tests of AZ31B magnesium alloy, the authors use Johnson–Cook damage model in a 3D finite element simulation. The optimal hot workability of magnesium alloy is found at a temperature (T of 400 °C and strain rate (ε˙ of 0.01 s−1. Stability is found at a lower strain rate, and instability is found at a higher strain rate.

  17. Ballistic Characterization of the Scalability of Magnesium Alloy AMX602

    Science.gov (United States)

    2015-07-01

    Magnesium Alloy AMX602 by Tyrone L Jones Weapons and Materials Research Directorate, ARL Katsuyoshi Kondoh Joining and Welding Research...formed a collaborative partnership with Osaka University Joining and Welding Research Institute (JWRI), Taber Extrusions, Epson Atmix, Pacific Sowa...Powder Metallurgy 4 5. Fabrication Procedure 4 6. Mechanical Property Analysis 5 7. Ballistic Experimental Procedures 6 8. Ballistic Experimental

  18. Modified AZ80 magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Erinc, M.; Zhang, X.; Sillekens, W.H.

    2010-01-01

    Magnesium and its alloys are light weight, biodegradable materials. They can be used as metal implants which maintain strength and integrity for the time of recovery, followed by natural dissolution in the body preventing the necessity of implant removal. In addition to the general biocompatibility

  19. The effects of some elements on the igniting temperature of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhao Weimin [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)]. E-mail: wmzhao@mail.hebut.edu.cn; Sun Yong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Li Haipeng [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Liang Chunyong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)

    2006-02-25

    This paper studied the effects of some elements on the igniting temperature of the magnesium alloys. The main proposals of the study is to increase the igniting temperature by adding some elements to the magnesium alloys and make the magnesium alloys process easily like cast iron and aluminium without flux and gas cover. The results show that oxide film of molten Mg alloys has turned into fine and close structure from porous structure to stop the Mg alloys from oxidating further and the kindling point of magnesium alloys can be increased by about 200 deg. C.

  20. Development of biodegradable magnesium alloy stents with coating

    Directory of Open Access Journals (Sweden)

    Lorenza Petrini

    2014-07-01

    Full Text Available Biodegradable stents are attracting the attention of many researchers in biomedical and materials research fields since they can absolve their specific function for the expected period of time and then gradually disappear. This feature allows avoiding the risk of long-term complications such as restenosis or mechanical instability of the device when the vessel grows in size in pediatric patients. Up to now biodegradable stents made of polymers or magnesium alloys have been proposed. However, both the solutions have limitations. The polymers have low mechanical properties, which lead to devices that cannot withstand the natural contraction of the blood vessel: the restenosis appears just after the implant, and can be ascribed to the compliance of the stent. The magnesium alloys have much higher mechanical properties, but they dissolve too fast in the human body. In this work we present some results of an ongoing study aiming to the development of biodegradable stents made of a magnesium alloy that is coated with a polymer having a high corrosion resistance. The mechanical action on the blood vessel is given by the magnesium stent for the desired period, being the stent protected against fast corrosion by the coating. The coating will dissolve in a longer term, thus delaying the exposition of the magnesium stent to the corrosive environment. We dealt with the problem exploiting the potentialities of a combined approach of experimental and computational methods (both standard and ad-hoc developed for designing magnesium alloy, coating and scaffold geometry from different points of views. Our study required the following steps: i selection of a Mg alloy suitable for stent production, having sufficient strength and elongation capability; ii computational optimization of the stent geometry to minimize stress and strain after stent deployment, improve scaffolding ability and corrosion resistance; iii development of a numerical model for studying stent

  1. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    Science.gov (United States)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-12-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  2. Processing of magnesium alloys with ultrafine grain structure

    Science.gov (United States)

    Figueiredo, Roberto Braga

    The relationship between processing, structure and properties is analyzed in magnesium alloys subjected to equal-channel angular pressing. Finite element modeling is used to show that the flow softening behavior associated with grain refinement might cause shear localization and billet failure in magnesium alloys processed by ECAP. It also shows that increasing the angle between the channels of the die reduces the accumulated damage in the billets and increasing the material strain rate sensitivity reduces the tendency for shear localization. Both procedures reduce the tendency for billet cracking. The mechanism of grain refinement in magnesium alloys deformed at moderate temperatures differs from that observed in other metals such as copper and aluminum. Fine grains nucleate along pre-existing grain boundaries in a necklace pattern in coarse-grained magnesium while homogeneous nucleation of fine grains is observed in fine-grained. A bimodal grain size distribution is observed after processing alloys from an initial coarse structure and a homogeneous distribution of ultrafine grains is the outcome of a starting fine one. Experiments and simulations are used to analyze the evolution of texture. It is shown that different components are formed depending on the activity ratio of non-basal slip and processing route. The measured pole figures exhibit features characteristic of high activity of non-basal slip. It is also shown that the development of some texture components and their orientation depends on the initial texture and the die angle which provide the basis for future texture engineering. Excellent superplastic properties, including a record elongation for a magnesium alloy, were observed after ECAP. Systematic research showed that the structure characteristics prior and after ECAP play significant role on these properties. Grain growth during superplastic deformation causes a strain hardening effect. The experimental results showed good agreement with the

  3. Effects of various Mg-Sr master alloys on microstructural refinement of ZK60 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of various Mg-Sr master alloys (conventional as-cast, rapidly-solidified, rolled and solutionized) on microstructural refinement of ZK60 magnesium alloy were investigated. The results indicate that the refinement efficiency of various Mg-Sr master alloys in ZK60 alloy is different. The rolled Mg-Sr master alloy is found to have relatively higher refinement efficiency than the conventional as-cast, solutionized and rapidly-solidified Mg-Sr master alloys. After being treated with the rolled Mg-Sr master alloy, the ZK60 alloy obtains the minimum average grain size of 33 μm. The difference of various Mg-Sr master alloys in refinement efficiency might be related to the initial microstructure change of various Mg-Sr master alloys.

  4. Environmentally friendly anodization on AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A novel anodization which is environmentally friendly,low voltage and lOW energy consumption was developed to improve corrosion resistance of AZ31 magnesium alloy.The corrosion resistance of the anodic films was studied by electrochemical impedance spectroscopy(EIS)and potentiodynamic polarization techniques.The microstructure and compositions of films were examined by SEM,XPS and XRD.A new kind of organic additive used in the electrolyte is friendly to the environment.The compact,intact and uniform coating with high hardness can be prepared on AZ31 magnesium alloy by the environmentally friendly anodization,which enhances the corrosion resistance of AZ31 Mg alloy significantly.

  5. Shear bands in magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    杨平; 毛卫民; 任学平; 唐全波

    2004-01-01

    During deformation of magnesium at low temperatures, cracks always develop at shear bands. The origin of the shear bands is the {101-1} twinning in basal-oriented grains and the mobility of this type of twin boundary is rather low. The most frequent deformation mechanisms in magnesium at low temperature are basal slip and {1012} twinning, all leading to the basal texture and therefore the formation of shear bands with subsequent fracture. The investigation on the influences of initial textures and grain sizes reveals that a strong prismatic initial texture of parallels to TD and fine grains of less than 5 μm can restrict the formation and expansion of shear bands effectively and therefore improve the mechanical properties and formability of magnesium.

  6. Fundamentals of the new rheocasting process for magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kaufmann, H. [ARC Leichtmetall Kompetenzzentrum Ranshofen GmbH, Ranshofen (Austria); Uggowitzer, P.J. [Eidgenoessische Technische Hochschule, Zurich (Switzerland)

    2001-12-01

    Casting of high strength, ductile and pressure tight components at low cost is the prerequisite for the introduction of magnesium alloys into hydraulic and structural applications. This paper introduces the New Rheocasting process (NRC) as a novel approach for semi-solid casting of light metals, in which the slurry is prepared from normal casting alloys directly at the foundry machine. The specialties of the process and the alloy requirements are explained. Ways for increasing ductility and process stability with slight alloy modifications and proper heat treatment are shown. The resulting mechanical properties are compared with data received from classical high pressure die casting parts. New Rheocasting of the alloy AZ71proves to be superior in strength and ductility, and shows excellent K{sub JC} values. (orig.)

  7. Processing aspects of magnesium alloy stent tube

    NARCIS (Netherlands)

    Werkhoven, R.J.; Sillekens, W.H.; Lieshout, J.B.J.M. van

    2011-01-01

    Biomedical applications are an emerging field of interest for magnesium technology, envisioning biodegradable implants that resorb in the human body after having cured a particular medical condition (such as artery clogging or bone fractures). This challenges research in a sense that the materials t

  8. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    Science.gov (United States)

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings.

  9. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  10. HOW TO MAKE MAGNESIUM ALLOYS BE RESISTANT TO OPERATIONAL RISKS

    Directory of Open Access Journals (Sweden)

    N. M. Chigrinova

    2016-01-01

    Full Text Available The paper studies regularities and mechanisms of structure and phase formation in the surface layers of magnesium alloys when they are processed by method of micro-arc oxidation [MAO]. It has been determined that the same specific features of structure formation, namely: existence of a thin dense inner sublayer and a thicker outer sublayer with developed porosity are common for all types of coatings on the surface of magnesium and aluminum alloys. Such structural state of a protective coating can not be considered as a guaranteed protection against operational impacts, taking into account the fields of their primary application that is aviation construction, automotive construction, instrumentation, building construction, etc. The paper has analyzed the effect of alkaline electrolytes with varying chemical composition due to additions of sodium fluoride or potassium on the structure and properties of these alloys as well as on the level of basic performance characteristics of the layers formed in such electrolytes. On the basis of the analysis a conclusion has been made that it is possible to extend their life-span under operational conditions. It has been revealed that the existing techniques and methods for process control of MAO aluminum and magnesium alloys, particularly processing modes and technological equipment capacity determine a nature of structure formation and changes in a phase composition of the formed coatings.

  11. Study on Semi-solid Formed Magnesium Alloy Surface Diffusion Permeated Aluminum Technology%半固态成形镁合金表面扩散渗铝技术的研究

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李元东; 陈体军; 康燕平; 高坤

    2011-01-01

    采用化学扩散渗的方法对半固态成形ZA91D镁合金表面进行渗铝处理,在不同的扩散时间和扩散温度下得到渗铝层,用OM,EPMA和XRD对渗铝层进行显微组织形貌、物相组成分析,并对扩渗试样进行Tafel曲线测试及显微硬度测试.结果表明:在430,440℃恒温热扩渗8,12和16 h,扩渗层与基体之间都能形成连续且均匀细密的渗铝层,渗层主要由Mg17Al12,Al3Mg2和α-Mg等组成,且渗层的厚度是随扩散温度提高及扩散时间的延长而增加.热扩散渗铝处理可以明显提高镁合金的腐蚀电位,从而提高镁合金的耐蚀性能.经热扩散渗铝处理后,渗层的显微硬度(120~180HV)高于基体(60~80HV),从而提高镁合金的表面显微硬度.%The chemical thermal-diffusion on the surface of semi-solid formed AZ91D magnesium alloy by Al powder was carried out, the diffusion coating was obtained at different diffusion temperature and diffusion time. The micro-structural characteristic and phase structure of the diffusion coating of AZ91D magnesium alloy were investigated by using X-ray diffraction and Optics Microscope and Electron probe micro-analyzer. The results show that an ideal alumi-nized coating can be formed on the surfaces of ZA91D specimens after Al diffusion treatment at 430,440 ℃ for 8,12, 16 hours,the coatings are metallurgical boneded with the substrates. The aluminized coating is mainly composed of α-Mg, Mgi7 Alj2 and Al3 Mg2, and its thickness of diffusion layer is spread with the spread of temperature increase and extension of time to increase. The thermal diffusion aluminizing treatment can significantly improve the corrosion potential of magnesium alloys to improve corrosion resistance of magnesium alloys. The thermal diffusion aluminizing treatment, the a-luminized layer hardness of 120~180HV higher than the substrate 60~80HV, thereby increasing the surface hardness of magnesium alloy.

  12. Friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    林三宝; 张华; 吴林; 冯吉才; 戴鸿滨

    2003-01-01

    Friction stir welding (FSW) is an new solid-phase joining technology which has more advantages over fusion welding methods in welding of aluminum and other non-ferrous metals. The effects of welding parameters on mechanical properties and microstructure during friction stir welding of AZ31 magnesium alloy were studied in this paper. Microstructures and mechanical properties of the joints were investigated by means of optical microscopy, scanning electric microscopy (SEM), micro-hardness analysis, and tensile test. Experimental results show that the magnesium alloy can be successfully welded by FSW method, and the ultimate tensile strength (UTS) of FSW joint reaches up to 90 percent of base metal. The microstructures of welded joints exhibit the variation from dynamically recrystallized fine grains to greatly deformed grains. Hardness in nugget zone was found lower than the base metal but not too obvious.

  13. Cathodic phosphate coating containing nano zinc particles on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A technology for preparation of a cathodic phosphate coating mainly containing nano metallic zinc particles and phosphate compounds on magnesium alloy was developed.The influence of cathodic current density on the microstructure of the cathodic phosphate coating Was investigated.The results show that the crystals of the coating are finer and the microstructures of the outer surface of the coatings are zigzag at the cathodic density of 0.2-0.5 A/dm2.The content of nano metallic zinc particles in the coating decreases with the increase of the thickness of the coatings and tends to be zero when the coating thickness is 4.14 μm.The cathodic phosphate coating was applied to be a transition coating for improving the adhesion between the paints and the magnesium alloys.The formation mechanism of the cathodic phosphate coating was investigated as well.

  14. One-step pickling-activation before magnesium alloy plating

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-juan; YU Gang; OUYANG Yue-jun; HE Xiao-mei; ZHANG Jun; YE Li-yuan

    2009-01-01

    A one-step pickling-activation process was proposed as an environmental friendly pretreatment method in phosphate-permanganate solution before electroplating on magnesium alloys. The effects of pickling-activation on qualities of coating were assessed by adhesion and porosity testing of copper plating. The interfacial reactions between specimen and solution were analyzed with SEM, EDX and XRD. The results show that the developed process of pickling-activation can equalize the potentials on substrate surface. The compacted zinc film can be obtained by zinc immersion after treating magnesium alloy in the pH 4-6 phosphate-permanganate solution for 3-5 min. The adhesion and corrosion resistance of copper plating are enhanced. The one-step pickling-activation can replace the existing two-step process of acid pickling and activation which contains a great deal of chromium and fluorine. The procedure of surface pretreatment is simplified and the production environment is improved.

  15. Corrosion protection of Mg/Al alloys by thermal sprayed aluminium coatings

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A., E-mail: anpardo@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Casajus, P.; Mohedano, M.; Coy, A.E.; Viejo, F. [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Torres, B. [Departamento de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain); Matykina, E. [Corrosion and Protection Centre, School of Materials, The University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)

    2009-05-15

    The protective features of thermal sprayed Al-coatings applied on AZ31, AZ80 and AZ91D magnesium/aluminium alloys were evaluated in 3.5 wt.% NaCl solution by electrochemical and gravimetric measurements. The changes in the morphology and corrosion behaviour of the Al-coatings induced by a cold-pressing post-treatment were also examined. The specimens were characterized by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. The as-sprayed Al-coatings revealed a high degree of porosity and poor corrosion protection, which resulted in galvanic acceleration of the corrosion of the magnesium substrates. The application of a cold-pressing post-treatment produced more compact Al-coatings with better bonding at the substrate/coating interface and higher corrosion resistance regardless of the nature of the magnesium alloy.

  16. Correlation of recalescence with grain refinement of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The grain refinement of Mg-Al based alloys with carbon inoculation was investigated by a computer-aided cooling curve analysis(CA-CCA)system.The results show that carbon inoculation decreases the main parameters of the recalescence regime during the initial stage of solidification.These parameters include the recalescence undercooling(△θrec),duration of recalescence (trec),and liquid peak parameter(LPP)which is firstly introduced into magnesium alloys.The resultant grain size decreases with increasing nucleation temperature(θn)and decreasing values of △θrec,trec and LPE

  17. Corrosion behaviour of aluminium-magnesium alloys in molten sodium

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The corrosion behaviour of the Al-1% Mg, A1-3% Mg, A1-5% Mg and A1-3% Mg-0.15%Zr alloys in moltensodium was investigated. The morphology of the corrosion products and the alloying element distribution of the specimenswere analyzed by using OM, SEM and EDS. The results showed that the effects of the magnesium content and the im-mersion temperature on the corrosion of the specimens are related to β phase (Mg5Al8).

  18. Infrared measurement and simulation of magnesium alloy welding temperature field

    Institute of Scientific and Technical Information of China (English)

    LIU Liming; CHI Mingsheng; HUANG Ruisheng; SONG Gang; ZHOU Yang

    2005-01-01

    The welding temperature field of magnesium alloy AZ31 welded by TIG was measured with the uncooled infrared (IR) thermal imaging technology. The variables in the mathematic mode of welding temperature fields were revised by IR temperature data. Based on the results of simulation, the loss of temperature fields caused by arc interfered was compensated, and a whole temperature field was achieved, which provided a precise and powerful foundation for the investigation of microstructure of the joints.

  19. Mechanoelectrochemical behavior and plasticity of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Eliezer, A.; Gutman, E.M.; Abramov, E.; Aghion, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel). Dept. of Materials Engineering

    1998-12-31

    The mechanical properties and mechanoelectrochemical effect (the effect of mechanical deformation on the surface electrochemical reactions) were investigated for some Mg-based alloys supposing that aluminum alloying influences them. A simple method of testing mechanoelectrochemical behavior of metals was developed. Potentiostatic polarization measurements on stressed electrode were carried out in chloride electrolyte. The correlation between the mechanoelectrochemical behavior and strain hardening stages is observed during plastic deformation. Maximum mechanoelectrochemical effect is achieved under intense strain hardening in the initial portion of this stage. The experimental observations are explained theoretically. (orig.) 9 refs.

  20. Effect of magnetostatic field on microstructure of magnesium alloy ZK60

    Institute of Scientific and Technical Information of China (English)

    许光明; 包卫平; 崔建忠; 左玉波

    2003-01-01

    The microstructures of cast magnesium alloys solified without electromagnetic field,under low-frequency magnetic field,and under magnetostatic field were compared.The results show that the grain is greatly refined when the magnesium alloy solidifies in the magnetostatic field,the thickness of boundary compound decreases,and much fine massive compound appears,therefore the forming property of magnesium alloy is improved.

  1. Microstructure analysis of magnesium alloy melted by laser irradiation

    Science.gov (United States)

    Liu, S. Y.; Hu, J. D.; Yang, Y.; Guo, Z. X.; Wang, H. Y.

    2005-12-01

    The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17Al 12 and α-Mg as well as some phases unidentified.

  2. Corrosion action and passivation mechanism of magnesium alloy in fluoride solution

    Institute of Scientific and Technical Information of China (English)

    LI Jian-zhong; HUANG Jiu-gui; TIAN Yan-wen; LIU Chang-sheng

    2009-01-01

    Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. The results show that an insoluble MgF2 film is generated on the surface of magnesium alloy activated in the hydrofluoric acid. And the mass of the deposited MgF2 film may reach a constant value, when the mass ratio of Mg/F on the magnesium alloy surface is fixed at 11.3-1. The activated magnesium alloy gains a 'passivation state' in a mixture of sulfuric acid and hydrofluoric acid at a volume ratio of less than 1.2. At the same time the mass of magnesium alloy is maintained as a function of the time. When the ratio is above 1.4, the mass of magnesium alloy rapidly decreases. The passive film formed through adsorption of HF2- (or H2F3-, H3F4-) ions by the deposited MgF2 film can protect the magnesium alloy from corrosion in fluoride solution, but not in non-fluoride solutions. The passive state is maintained for activated magnesium alloy in an acidic sulfuric nickel solution with added fluoride. If fluoride and carbonate are added to the acidic sulfuric nickel solution, a replacement reaction between magnesium alloy and solution takes place.

  3. In Vivo and In Vitro Degradation Behavior of Magnesium Alloys as Biomaterials

    Institute of Scientific and Technical Information of China (English)

    Dingchuan Xue; Yeoheung Yun; Zongqing Tan; Zhongyun Dong; Mark J. Schulz

    2012-01-01

    The corrosion behavior of pure Mg,AZ31,and AZ91D were evaluated in various in vitro and in vivo environments to investigate the potential application of these metals as biodegradable implant materials.DC polarization tests and immersion tests were performed in different simulated body solutions,such as distilled(DI) water,simulated body fluid(SBF) and phosphate buffered solution(PBS).Mg/Mg alloys were also implanted in different places in a mouse for in vivo weight loss and biocompatibility investigations.The in vivo subcutis bio-corrosion rate was lower than the corrosion rate for all of the in vitro simulated corrosive environments.The Mg/Mg alloys were biocompatible based on histology results for the liver,heart,kidney,skin and lung of the mouse during the two months implantation.Optical microscopy and scanning electron microscopy were carried out to investigate the morphology and topography of Mg/Mg alloys after immersion testing and implantation to understand the corrosion mechanisms.

  4. Mechanical behavior of a lanthanum-doped magnesium alloy at different strain rates

    Energy Technology Data Exchange (ETDEWEB)

    Shen, J. [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States); School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Yin, W. [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States); Kondoh, K. [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan); Jones, Tyrone L.; Kecskes, L.J. [WMRD, US Army Research Laboratory, Aberdeen Proving Ground, Deer Creek Loop, Aberdeen Proving Ground, MD 21005-5069 (United States); Yarmolenko, S.N. [NSF-ERC, Department of Mechanical Engineering, NC A& T State University, 1601 E. Market Street, Greensboro, NC 27411 (United States); Wei, Q., E-mail: qwei@uncc.edu [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States)

    2015-02-25

    The mechanical behavior of a lanthanum doped Mg alloy, AZXE7111, (Mg–7Al–1Zn–1Ca–1La, all in wt%) extruded at different temperatures has been investigated under both quasi-static (strain rate ~1×10{sup −3} s{sup −1}) and dynamic (strain rate ~4×10{sup 3} s{sup −1}) compressive loading. Comparison has been made against the experimental results of two conventional Mg alloys, AZ91E and WE43. It was observed via transmission electron microscopy (TEM) that the nanoscale intermetallic compounds of Al{sub 2}Ca and Al{sub 11}La{sub 3}, have presumably formed during the hot extrusion process. These compounds are believed to contribute significantly to the strength by reducing the grain size and acting as dislocation barriers. Additionally, twinning has been considered as the main mechanism for the higher strain hardening rate at high strain rates than that at low strain rates. It has been found that the ultimate strength of the alloy is only ~10% higher at dynamic loading rate than at quasi-static loading rate. Localized micro-shear fracture was observed and adiabatic shear mode was suggested by further examination of dynamically loaded specimens. The shear localization is further discussed in detail and it is suggested that reduced strain hardening rate is responsible for shear localization and subsequent fracture at both low and high strain rates.

  5. Microstructure and Thermomechanical Properties of Magnesium Alloys Castings

    Directory of Open Access Journals (Sweden)

    P. Lichý

    2012-04-01

    Full Text Available Magnesium alloys thanks to their high specific strength have an extensive potential of the use in a number of industrial applications. The most important of them is the automobile industry in particular. Here it is possible to use this group of materials for great numbers of parts from elements in the car interior (steering wheels, seats, etc., through exterior parts (wheels particularly of sporting models, up to driving (engine blocks and gearbox mechanisms themselves. But the use of these alloys in the engine structure has its limitations as these parts are highly thermally stressed. But the commonly used magnesium alloys show rather fast decrease of strength properties with growing temperature of stressing them. This work is aimed at studying this properties both of alloys commonly used (of the Mg-Al-Zn, Mn type, and of that ones used in industrial manufacture in a limited extent (Mg-Al-Sr. These thermomechanical properties are further on complemented with the microstructure analysis with the aim of checking the metallurgical interventions (an effect of inoculation. From the studied materials the test castings were made from which the test bars for the tensile test were subsequently prepared. This test took place within the temperature range of 20°C – 300°C. Achieved results are summarized in the concluding part of the contribution.

  6. Fabrication of Mg2Si/AZ91D Composites from Mg-SiO2%Mg-SiO2体系制备Mg2Si/AZ91D复合材料的研究

    Institute of Scientific and Technical Information of China (English)

    王军; 陈刚; 赵玉涛; 徐萌; 张道理; 黄康; 彭蕾

    2010-01-01

    采用原位合成技术制备了Mg2Si/AZ91D复合材料, 并通过光学显微镜(OM)、扫描电镜(SEM)、能谱仪(EDS)和X射线衍射仪(XRD)等对添加碱土、稀土元素的影响进行了研究. 结果表明: AZ91D镁合金中加入SiO2(其中Si占合金质量的3%)后, 出现多边形状或树枝晶状的初生Mg2Si相, 以及汉字状的共晶Mg2Si相, 树枝晶状Mg2Si的平均尺寸约25~50 μm, 汉字状Mg2Si的平均尺寸约12~15 μm;Mg2Si对镁合金中的β-Mg17Al12相有细化作用. 添加Ca, Sr, Y对Mg2Si形貌、尺寸有明显的改善, 当添加0.9%Ca, 0.1%Sr, 0.5%RE(80%Y)变质处理后, Mg2Si形貌全部变为多边形状, 平均尺寸约0.8~5 μm.

  7. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    Science.gov (United States)

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  8. Effect of Alloying Elements on Nano-ordered Wear Property of Magnesium Alloys

    Science.gov (United States)

    Yagi, Takahiro; Hirayama, Tomoko; Matsuoka, Takashi; Somekawa, Hidetoshi

    2017-03-01

    The effect of alloying elements on nano-ordered wear properties was investigated using fine-grained pure magnesium and several types of 0.3 at. pct X (X = Ag, Al, Ca, Li, Mn, Y, and Zn) binary alloys. They had an average grain size of 3 to 5 μm and a basal texture due to their production by the extrusion process. The specific wear rate was influenced by the alloying element; the Mg-Ca and Mg-Mn alloys showed the best and worst wear property, respectively, among the present alloying elements, which was the same trend as that for indentation hardness. Deformed microstructural observations revealed no formation of deformation twins, because of the high activation of grain boundary-induced plasticity. On the contrary, according to scratched surface observations, when grain boundary sliding partially contributed to deformation, these alloys had large specific wear rates. These results revealed that the wear property of magnesium alloys was closely related to the plastic deformation mechanism. The prevention of grain boundary sliding is important to improve the wear property, which is the same as that of a large-scale wearing configuration. One of the influential factors is the change in the lattice parameter with the chemical composition, i.e., ∂( c/ a)/∂ C. An alloying element that has a large value of ∂( c/ a)/∂ C effectively enhances the wear property.

  9. Chemical conversion coating for protecting magnesium alloys from corrosion

    Science.gov (United States)

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  10. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHOU Hai; CHEN Qiang; GE Yuanjing; LV Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na2SiO3-NaB4O7-(NaPO3)6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCrl5 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel.

  11. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    Science.gov (United States)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  12. Metal Injection Molding (MIM of Magnesium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Martin Wolff

    2016-05-01

    Full Text Available Current research has highlighted that magnesium and its alloys as biodegradable material are highly suitable for biomedical applications. The new material fully degrades into nontoxic elements and offers material properties matching those of human bone tissue. As biomedical implants are rather small and complex in shape, the metal injection molding (MIM technique seems to be well suited for the near net shape mass production of such parts. Furthermore, MIM of Mg-alloys is of high interest in further technical fields. This study focusses on the performance of MIM-processing of magnesium alloy powders. It includes Mg-specific development of powder blending, feedstock preparation, injection molding, solvent and thermal debinding and final sintering. Even though Mg is a highly oxygen-affine material forming a stable oxide layer on each particle surface, the material can be sintered to nearly dense parts, providing mechanical properties matching those of as cast material. An ultimate tensile strength of 142 MPa, yield strength of 67 MPa, elastic modulus of 40 GPa and 8% elongation at fracture could be achieved using novel organic polymer binders for the feedstock preparation. Thus, first implant demonstrator parts could be successfully produced by the MIM technique.

  13. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    Science.gov (United States)

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results.

  14. Electrochemical and Optical Properties of Magnesium-Alloy Hydrides Reviewed

    Directory of Open Access Journals (Sweden)

    Thirugnasambandam G. Manivasagam

    2012-10-01

    Full Text Available As potential hydrogen storage media, magnesium based hydrides have been systematically studied in order to improve reversibility, storage capacity, kinetics and thermodynamics. The present article deals with the electrochemical and optical properties of Mg alloy hydrides. Electrochemical hydrogenation, compared to conventional gas phase hydrogen loading, provides precise control with only moderate reaction conditions. Interestingly, the alloy composition determines the crystallographic nature of the metal-hydride: a structural change is induced from rutile to fluorite at 80 at.% of Mg in Mg-TM alloy, with ensuing improved hydrogen mobility and storage capacity. So far, 6 wt.% (equivalent to 1600 mAh/g of reversibly stored hydrogen in MgyTM(1-yHx (TM: Sc, Ti has been reported. Thin film forms of these metal-hydrides reveal interesting electrochromic properties as a function of hydrogen content. Optical switching occurs during (dehydrogenation between the reflective metal and the transparent metal hydride states. The chronological sequence of the optical improvements in optically active metal hydrides starts with the rare earth systems (YHx, followed by Mg rare earth alloy hydrides (MgyGd(1-yHx and concludes with Mg transition metal hydrides (MgyTM(1-yHx. In-situ optical characterization of gradient thin films during (dehydrogenation, denoted as hydrogenography, enables the monitoring of alloy composition gradients simultaneously.

  15. Microstructural Characteristics of High Rate Plastic Deformation in Elektron (trademark) WE43 Magnesium Alloy

    Science.gov (United States)

    2012-04-01

    Microstructural Characteristics of High Rate Plastic Deformation in Elektron ™ WE43 Magnesium Alloy by Joseph Hamilton, Sarah T. Brennan...Ground, MD 21005-5069 ARL-RP-363 April 2012 Microstructural Characteristics of High Rate Plastic Deformation in Elektron ™ WE43 Magnesium...Alloy Joseph Hamilton, Sara T. Brennan, and Yongho Sohn University of Central Florida Bruce Davis and Rick DeLorme Magnesium Elektron North

  16. Mechanical spectroscopy of deformed WE43 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lambri, O.A. [Facultad de Ciencias Exactas, Ingenieria y Agrimensura, Universidad Nacional de Rosario, Instituto de Fisica Rosario, CONICET, Avda Pellegrini 250, 2000 Rosario (Argentina); Laboratorio de Materiales, Esc. de Ing. Electrica, FCEIA, UNR (Argentina); Riehemann, W. [Institute of Materials Science and Technology, Clausthal University of Technology, Agricolastrasse 6, D-38678 Clausthal-Zellerfeld (Germany)]. E-mail: werner.riehemann@tu-clausthal.de; Lucioni, E.J. [Laboratorio de Materiales, Esc. de Ing. Electrica, FCEIA, UNR (Argentina); Bolmaro, R.E. [Facultad de Ciencias Exactas, Ingenieria y Agrimensura, Universidad Nacional de Rosario, Instituto de Fisica Rosario, CONICET, Avda Pellegrini 250, 2000 Rosario (Argentina)

    2006-12-20

    Ageing commercial WE43 magnesium alloys at 643 K for various times up to 10,000 s promotes the development of P1 precipitates, which strengthen the matrix. However, overageing causes P2 precipitates, which soften the matrix, to develop. Room temperature plastic deformation of samples aged at 643 K causes (a) the generation of new dislocations and (b) the dissolution of the previously developed strengthening P1 precipitates. These effects are revealed by (a) the decreased micro yield stress, (b) the increased part of the measured internal friction which is independent of the amplitude, and (c) the decreased integrated intensity of the diffraction peak related to P1.

  17. Determination of thermal conductivity of magnesium-alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An indirect method, Angstroms method was adopted and an instrument was designed to determine the thermal conductivity of magnesium metal and alloys. Angstroms method is an axial periodic heat flow technique by which the thermal diffusivity can be measured directly. Then thermal conductivity can be obtained with relation to thermal diffusivity. Compared with the recommended data from the literature the fitted values of the thermal diffiusivity correspond with 3%, and the credible probability of the thermal conductivity in the range of 0-450 ℃ is about 95%. The method is applicable in the given temperature range.

  18. 镁合金不合格镀镍层的退除工艺探索%Study on stripping of unqualified nickel coating on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    岳镜光; 钟辉; 董华强

    2013-01-01

    A two-step process for stripping unqualified electrolessly plated nickel coating on magnesium alloy substrate was developed: (1) pre-stripping in an acidic electrolyte using F− to protect the substrate; and (2) deep stripping in an alkaline electrolyte using OH−to protect the substrate. The optimal bath formulation of pre-stripping procedure was obtained by orthogonal test as follows: HF 400 g/L, concentrated HNO3 50-500 g/L, sodium dodecyl sulfate 0.05 g/L, NaCl 0.05 g/L, sodium citrate 30 g/L, urea 20 g/L, and specialty inhibitor 5 g/L. An empirical equation for processing time, a key variable in pre-stripping procedure as a function of HNO3 concentration and coating thickness, was summarized to control the process and prevent the excessive corrosion of substrate. The results showed that the process has advantages of no corrosion of substrate, low cost, and fast stripping rate. The repairing of an AZ91D Mg alloy part with grooves was achieved. The nickel coating re-plated has good adhesion strength and corrosion resistance.%提出了一种两步法退除镁合金基体上不合格化学镀镍层的工艺,即先利用F−保护基体,在酸性体系中作预退除,再利用 OH−保护基体,在碱性体系中作深度退除。通过正交试验得出了预退除步骤的最优配方为:氢氟酸400 g/L,浓硝酸50~500 g/L,十二烷基硫酸钠0.05 g/L,氯化钠0.05 g/L,柠檬酸钠30 g/L,尿素20 g/L,特殊缓蚀剂5 g/L。总结了预退除工序的关键因素──退除时间──与硝酸浓度及退镀量之间关系的经验公式,可通过控制工艺来防止镁基过腐蚀。结果表明:该工艺不腐蚀基体,成本低廉,退除速度较快,成功实现了带凹槽的AZ91D镁合金件的返修,重新施镀后镍镀层的结合力和抗腐蚀性能均良好。

  19. Microstructure and Fatigue Characteristic of AM60B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Morteza Mehrzadi

    2012-11-01

    Full Text Available This paper summarizes and reviews the findings of our research on AM60B magnesium alloy conducted in past 8 years. It essentially covers three categories: microstructural study, environmental effect, and fatigue crack growth rate of AM60B. The experimental and numerical studies on the influence of casting defects on this particular material’s properties are reviewed in the first part. It has been shown that the non-uniform solidification of the casting results in variations of the microstructure in different layers (skin and core of the alloy which affects the mechanical properties in those regions. Moreover, the influence of microstructure on fatigue crack initiation and propagation response of the alloy is presented. The influence of several casting defects on the failure mechanism of the material are also numerically analyzed and discussed. The influence of elevated and cold temperatures on the fatigue response of the alloy is reviewed in the second part. Our findings show that the temperature does not have a significant effect on the number of cycles to failure. However, but at some stress level, this effect cannot be dismissed. The fatigue crack growth rate (FCGR response of the alloy at a wide range of stress ratios is also investigated in the last part. The FCGR of the alloy showed a noticeable dependency on the stress ratio. A model is proposed for estimating the FCGR of the alloy, which could provide a good prediction of alloy’s FCGR over a wide range of negative and positive stress ratios. The integrity of the new model is also compared against other models. Finally, the influence of compressive loading on fatigue life of the specimens under constant and random amplitude cyclic loading is investigated experimentally.

  20. Effect of neodymium on the as-extruded ZK20 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    赵亚忠; 潘复生; 彭建; 王维青; 罗素琴

    2010-01-01

    The effect of Nd addition on the microstructure and mechanical properties of ZK20 magnesium alloy was investigated by room tensile test, optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM) in order to develop a magnesium alloy with higher ductility. Results showed that the crystal grains of as-extruded ZK20+0.5%Nd magnesium alloy were effectively refined, and the alloy exhibited higher strength and ductility, with the UTS of 237 MPa and the elongation of 32.8%, increasing by 5...

  1. Thermal and structural characteristics of the AM50 magnesium alloy

    Directory of Open Access Journals (Sweden)

    M. Sahoo

    2008-06-01

    Full Text Available Purpose: The goal of this publication is to demonstrate the laboratory metal casting simulation methodology based on controlled melting and solidification experiments. The thermal characteristics of the AM50 magnesium alloy during melting and solidification cycles were determined and correlated with the test samples’ microstructural parameters.Design/methodology/approach: A novel methodology allowed to perform variable solidification rates for stationary test samples. The experiments were performed using computer controlled induction heating and cooling sources using Argon for melt protection and test sample cooling.Findings: Thermal analysis data indicated that the alloy’s melting range was between approximately 434 and 640°C. Increasing the cooling rate from 1 to 4°C/s during solidification process reduced the Secondary Dendrite Arm Spacing from approximately 64 to 43μm. The temperatures of the metallurgical reactions were shifted toward the higher values for faster solidification rates. Fraction liquid curve indicates that at the end of melting of the α(Mg-β(Mg17Al12 eutectic, i.e., 454.2ºC the alloy had a 2% liquid phase.Research limitations/implications: Future research is intended to address the development of a physical simulation methodology representing very high solidification rates used by High Pressure Die Casting (HPDC and to assess the microstructure refinement as a function of solidification rates.Practical implications: Advanced simulation capabilities including non-equilibrium thermal and structural characteristics of the magnesium alloys are required for the development of advanced metal casting technologies like vacuum assisted HPDC and its heat treatment.Originality/value: The presented results point out the direction for future research needed to simulate the alloy solidification in a laboratory environment representing industrial casting processes.

  2. 镁合金微弧氧化黑色膜的制备工艺和结构%Preparation process and microstructure of black coatings on magnesium alloy by micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    郝建民; 田新宇; 陈宏; 胡星

    2011-01-01

    Uniform and dense black oxide ceramic coatings were prepared on AZ91D magnesium alloy by micro-arc oxidation two kinds of electrolyte systems.Effects of electrolyte components,oxidation voltage in time on the black coatings were studied.Results show that the black ceramic layer can be obtained in both two kinds of electrolyte system with different coloring salt by micro-arc oxidation(MAO),in sodium silicate solution with complex of copper sulfate and ammonia and in sodium dihydro phosphate with cobaltous sulfate.The electrolyte concentration and oxidation voltage are the most important factor which influences in the color of coatings.In a certain range,with the increase of oxidation voltage black of the coatings is deepened,while no significant effect of treatment time on the color of the coatings is observed under the same electrolyte concentration.The coatings prepared in silicate electrolyte system show the best surface appearance.%用微弧氧化的方法,通过两种电解液体系在AZ91D镁合金基体上获得颜色均匀、致密性好的黑色陶瓷层,研究了在这两种体系中,着色盐成分、浓度,以及氧化电压和处理时间对氧化陶瓷层的影响。结果表明:试样在两种电解液体系中皆能得到黑色陶瓷层,不同的基础电解液所需加的着色盐不同,在硅酸盐体系中以CuSO4为主要着色盐,在磷酸盐体系中以CoSO4为主要着色盐。着色盐浓度和氧化电压对膜层颜色影响较大,在一定范围内,随着氧化电压的上升,膜层颜色有所加深,而相同条件下氧化时间的改变对颜色变化影响较为缓和。通过比较,发现在磷酸盐

  3. Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys using Laboratory-Based Accelerated Corrosion and Electro-Chemical Methods

    Science.gov (United States)

    2014-07-01

    Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods...originator. Army Research Laboratory Aberdeen Proving Ground, MD 21005-5066 ARL-TR-6899 July 2014 Corrosion Screening of EV31A...Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods Brian E. Placzankis, Joseph P

  4. Formation and characterization of cerium conversion coatings on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Lingjie; LEI Jinglei; YU Shenghai; TIAN Yujing; JIANG Qiquan; PAN Fusheng

    2008-01-01

    Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy (XPS) analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce(IV) and trivalent cerium Ce(III) species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy (AFM) images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential (Ecorr) measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.

  5. Corrosion and mechanical properties of AM50 magnesium alloy after being modified by 1 wt.% rare earth element gadolinium

    Institute of Scientific and Technical Information of China (English)

    杨淼; 刘耀辉; 刘家安; 宋雨来

    2014-01-01

    In order to improve the corrosion and mechanical properties of AM50 magnesium alloy, 1 wt.% Gd was used to modify the AM50 magnesium alloy. The microstructure, corrosion and mechanical properties were evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and mechanical stretch methods. The results indicated that β-Mg17Al12 phase decreased and Al2Gd3 and Al0.4GdMn1.6 phase existed after Gd addition. Because of the Gd addition, the grain of AM50 magnesium alloy was refined significantly, which improved the tensile strength of AM50 magnesium al-loy. The decreasing ofβ phase improved the corrosion resistance of the magnesium alloy. The fracture mechanism of the Gd modified AM50 magnesium alloy was quasi-cleavage fracture. The corrosion residual strength (CRS) of AM50 magnesium alloy was im-proved after 1 wt.% Gd addition.

  6. Hot Cracking in AZ31 and AZ61 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    C.J. Huang; C.M. Cheng; C.P. Chou; F.H. Chen

    2011-01-01

    This paper examined the impact of the number of thermal cycles and augmented strain on hot cracking in AZ31 and AZ61 magnesium alloy. Statistical analyses were performed. Following observation using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS) was used for component analysis. Results showed that Al content in magnesium alloy has an effect on hot cracking susceptibility. In addition, the nonequilibrium solidification process produced segregation in Al content, causing higher liquid Mg-alloy rich Al content at grain boundaries, and resulting into liquefied grain boundaries of partially melted zone (PMZ). In summary, under multiple thermal cycles AZ61 produced serious liquation cracking. AZ61 has higher (6 wt%) Al content and produced much liquefied Mg17Al12 at grain boundaries under multiple thermal cycles. The liquefied Mg17Al12 were pulled apart and hot cracks formed at weld metal HAZ due to the augmented strain. Since AZ31 had half the Al content of AZ61, its hot-cracking susceptibility was lower than AZ61. In addition, AZ61 showed longer total crack length (TCL) in one thermal cycle compared to that in three thermal cycles. This phenomenon was possibly due to high-temperature gasification of Al during the welding process, which resulted in lower overall Al content. Consequently, shorter hot cracks exhibited in three thermal cycles. It was found the Al content of AZ31 and AZ61 can be used to assess the hot-cracking susceptibility.

  7. Essential Magnesium Alloys Binary Phase Diagrams and Their Thermochemical Data

    Directory of Open Access Journals (Sweden)

    Mohammad Mezbahul-Islam

    2014-01-01

    Full Text Available Magnesium-based alloys are becoming a major industrial material for structural applications because of their potential weight saving characteristics. All the commercial Mg alloys like AZ, AM, AE, EZ, ZK, and so forth series are multicomponent and hence it is important to understand the phase relations of the alloying elements with Mg. In this work, eleven essential Mg-based binary systems including Mg-Al/Zn/Mn/Ca/Sr/Y/Ni/Ce/Nd/Cu/Sn have been reviewed. Each of these systems has been discussed critically on the aspects of phase diagram and thermodynamic properties. All the available experimental data has been summarized and critically assessed to provide detailed understanding of the systems. The phase diagrams are calculated based on the most up-to-date optimized parameters. The thermodynamic model parameters for all the systems except Mg-Nd have been summarized in tables. The crystallographic information of the intermetallic compounds of different binary systems is provided. Also, the heat of formation of the intermetallic compounds obtained from experimental, first principle calculations and CALPHAD optimizations are provided. In addition, reoptimization of the Mg-Y system has been done in this work since new experimental data showed wider solubility of the intermetallic compounds.

  8. Calcium orthophosphate coatings on magnesium and its biodegradable alloys.

    Science.gov (United States)

    Dorozhkin, Sergey V

    2014-07-01

    Biodegradable metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Of these metals, magnesium (Mg) and its biodegradable alloys appear to be particularly attractive candidates due to their non-toxicity and as their mechanical properties match those of bones better than other metals do. Being light, biocompatible and biodegradable, Mg-based metallic implants have several advantages over other implantable metals currently in use, such as eliminating both the effects of stress shielding and the requirement of a second surgery for implant removal. Unfortunately, the fast degradation rates of Mg and its biodegradable alloys in the aggressive physiological environment impose limitations on their clinical applications. This necessitates development of implants with controlled degradation rates to match the kinetics of bone healing. Application of protective but biocompatible and biodegradable coatings able to delay the onset of Mg corrosion appears to be a reasonable solution. Since calcium orthophosphates are well tolerated by living organisms, they appear to be the excellent candidates for such coatings. Nevertheless, both the high chemical reactivity and the low melting point of Mg require specific parameters for successful deposition of calcium orthophosphate coatings. This review provides an overview of current coating techniques used for deposition of calcium orthophosphates on Mg and its biodegradable alloys. The literature analysis revealed that in all cases the calcium orthophosphate protective coatings both increased the corrosion resistance of Mg-based metallic biomaterials and improved their surface biocompatibility.

  9. Thermographic Study of Chip Temperature in High-Speed Dry Milling Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kuczmaszewski Józef

    2016-06-01

    Full Text Available This paper presents an overview of the state of knowledge on temperature measurement in the cutting area during magnesium alloy milling. Additionally, results of own research on chip temperature measurement during dry milling of magnesium alloys are included. Tested magnesium alloys are frequently used for manufacturing elements applied in the aerospace industry. The impact of technological parameters on the maximum chip temperature during milling is also analysed. This study is relevant due to the risk of chip ignition during the machining process.

  10. Magnesium alloy AZ63A reinforcement by alloying with gallium and using high-disperse ZrO2 particles

    Directory of Open Access Journals (Sweden)

    J. Khokhlova

    2016-12-01

    Full Text Available The aim of this work was to obtain an experimental magnesium alloy by remelting standard AZ63A alloy with addition of gallium ligatures and ZrO2 particles. This allowed reinforcement of alloy and increase its hardness and Young's modulus. The chemical analysis of this alloy shows two types of structures which are evenly distributed in volume. Thus we can conclude that reinforcing effect is the result of formation of intermetallic phase Mg5-Ga2.

  11. Grain refinement in magnesium alloy AZ31 during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Yang Xuyue; Miura, H.; Sakai, T. [Dept. of Mechanical Engineering and Intelligent Systems, Univ. of Electro-Communications, Chofu, Tokyo (Japan)

    2004-07-01

    The deformation behavior and structure changes of magnesium alloy AZ31 were studied in compression at temperatures ranging from 523 K to 673 K and at a strain rate of 3 x 10{sup -3} s{sup -1}. They depend sensitively on deformation temperature. At high temperatures, grain fragmentation takes place due to frequent formation of kink bands initially at corrugated grain boundaries and then in grain interiors, followed by full development of new grains in high strain. At lower temperatures, in contrast, twinning takes place in rather coarse grains and kink bands are formed mainly in finer original ones in low strain. It is concluded that new grain evolution can be controlled by a deformation-induced continuous reaction resulting in grain fragmentation by kink bands, i.e. continuous dynamic recrystallization (cDRX). The latter is discussed comparing with conventional, i.e. discontinuous, DRX. (orig.)

  12. Corrosion of friction stir welded magnesium alloy AM50

    Energy Technology Data Exchange (ETDEWEB)

    Zeng Rongchang [School of Material Science and Engineering, Chongqing University of Technology, Xingshenglu Rd. 4, Chongqing 400050 (China)], E-mail: rczeng2001@yahoo.com.cn; Chen Jun [School of Material Science and Engineering, Chongqing University of Technology, Xingshenglu Rd. 4, Chongqing 400050 (China); Dietzel, Wolfgang; Zettler, Rudolf; Santos, Jorge F. dos [GKSS-Forschungszentrum Geesthacht GmbH, Max Planck Strasse 1, 21502 Geesthacht (Germany); Lucia Nascimento, M. [Technische Universitaet Berlin, Fachgebiet Werkstofftechnik, Strasse des 17. Juni 135, 10623 Berlin (Germany); Kainer, Karl Ulrich [GKSS-Forschungszentrum Geesthacht GmbH, Max Planck Strasse 1, 21502 Geesthacht (Germany)

    2009-08-15

    The microstructure of a friction stir welded magnesium alloy AM50 was examined by means of optical light microscopy. The chemical composition, particularly the iron content, and morphology of the oxide film were analyzed and discerned via auger electron spectroscopy (AES) and X-ray photoelectron spectroscopy (XPS). Corrosion behaviour of the welds and base materials were investigated by virtue of neutral salt spray tests and potentiodynamic polarization measurements in conventional cells and in a mini cell. The results demonstrate that minor increases in iron concentration as might be speculated to occur as a consequence of tool/work piece interaction during the welding process on the corrosion resistance of the weld can be ignored. The corrosion morphology was predominantly influenced by the distribution of the Mg{sub 17}Al{sub 12} phase. Here, it was also found that the corrosion resistance of the friction stir weld varied in response to changes in the joint microstructure.

  13. Laser welding of AZ61 magnesium-based alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun; Zhang Yihui

    2006-01-01

    Laser welding of AZ61 magnesium alloys was carried out asing a CO2 laser weldingexperimental system.The welding properties of AZ61 sheets with different thickness were investigated.The effect of processing parameters including laser power, welding speed and protection gas flow was researched.The results show that laser power and welding speed have large effect on the weld width and joint dimensions.Protection gas flow has relatively slight effect on the weld width.The property test of three typical joints indicates that microhardness and tensile strength in weld zone are higher than that of AZ61 base metal.Joints with good appearance and excellent mechanical properties can be produced using CO2 laser welding method.The microstructure with small grains in weld zone is believed to be responsible for the excellent mechanical properties of AZ61 joints.

  14. Plasma process control for improved PEO coatings on magnesium alloys

    Science.gov (United States)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  15. The Potential of Magnesium Alloys as Bioabsorbable/ Biodegradable Implants for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    F. Živić

    2014-03-01

    Full Text Available The potential of magnesium alloys as bioabsorbable / biodegradable implants for biomedical applications has been extensively studied as emerging direction. This paper gives a review of current topics in this field. Research activities related to biomedical magnesium alloys have been pursued in two main directions, orthopedic and cardiovascular implants, by investigating different aspects of alloying system design, novel structures, degradation rate control, and surface modification methods. Magnesium alloys are currently considered for applications as load-bearing implant devices such as plates, screws and pins for repairing bone fracture. Highly important direction of research is degradable coronary stents. Degradable vessel stents promote stable vessel regeneration, unlike permanent stents. Different combinations of alloying elements have been investigated in order to decrease corrosion rate.Tribological issues are also important for understanding of different phenomenon related to prolongation of Mg alloys corrosion degradation time/rate, such as tribocorrosion, corrosion fatigue, and fatigue crack growth behavior.

  16. In vitro Degradation and Biocompatibility of Ca-P Coated Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    XIAO Xing; ZHU Qing-san; SU Ying-chao; LI Guang-yu

    2013-01-01

    Calcium-phosphate compounds(Ca-P) coating was prepared on an Mg-Al alloy(AZ60).Biodegradation of Ca-P coated magnesium alloy was evaluated in simulated body fluid(SBF) by examining the changes in magnesium ion concentration and pH value,which indicated that the Ca-P coating on magnesium alloy strongly affected the corrosion of magnesium alloy.Osteoblast MC3T3-El cells were utilized to investigate the cellular cytocompatibility.The cytocompatibility was measured by carrying out a series of tests,such as cholecystokinin-octapeptide(CCK-8) test,alkaline phosphatase activity(ALP) test,cellular morphology of hematoxylin-eosin(HE) staining and the induction of apoptosis.It was found that the cell function showed better in the Ca-P coated Mg-alloy extract than in the uncoated magnesium alloy extract.In summary,the results indicate that the Ca-P coating can improve the corrosion resistance of magnesium alloy and elevate cellular proliferation and differentiation of osteoblast MC3T3-E1 cells.

  17. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    Science.gov (United States)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  18. Ternary Magnesium-Lithium Base Constitution Diagrams and Magnesium Alloys of Low Alloy Additions

    Science.gov (United States)

    1951-03-01

    testing machine using Templin Grips. Strain was measured with a Peters Ex- tensometer in conjunction with a Southwark-Emery stress- strain recorder. The...press. Originally, the equipment was mounted in a South- wark-Emery testing machine having a maximum available force of 50 tons. The equipment was...this development was described in the last Summary Report(l). Experimental work on the original holder machined from a block of aluminum alloy 20 was

  19. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    Science.gov (United States)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  20. Microstructure and texture evolution of AZ31 magnesium alloy during rolling

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The production of magnesium alloy sheets normally involves several processing stages including hot rolling, cold rolling and intermediate annealing. The microstructure and texture evolution of AZ31 magnesium alloy sheets in different processing states were investigated by optical microscopy and X-ray diffraction technique. It is found that the microstructure of hot-rolled sheets is dominated by recrystallized equiaxed grains, while that of cold-rolled sheets is dominated by deformation twins. With final annealing applied on the cold-rolled sheets, fine recrystallization grains are obtained and ductility of the samples is increased. It is also found that the texture of magnesium alloy sheets prefers the basal texture, and other compositions of texture are relatively weak. Moreover,final annealing does not significantly affect texture distribution. The results of this study provide useful guidelines for optimizing the processing of magnesium alloys.

  1. Grain refinement of Mg-Al magnesium alloys by carbon inoculation

    Institute of Scientific and Technical Information of China (English)

    WANG Zhao-hui; KANG Yong-lin; ZHAO Hong-jin; XU Yue

    2006-01-01

    C2Cl6 was used as grain refiner for AM60 magnesium alloys. The effects of grain refinement process on chemical composition, microstructure, impact energy, hardness and mechanical properties of magnesium alloys were investigated with XRF spectrometer, optical and electronic microscopes, pendulum impact tester, hardness tester and MTS material testing machine. The results show that C2Cl6 has good effects on microstructure and mechanical properties of AM60 magnesium alloys. The optimum usage of C2Cl6 in AM60 for getting the best properties is 1.0%. The results of electronic microscopic examination and theoretical analyses show that Al4C3 should be the potent heterogeneous nucleant for Mg-Al magnesium alloys.

  2. Nanomechanical and Corrosion Properties of ZK60 Magnesium Alloy Improved by GD Ion Implantation

    Science.gov (United States)

    Tao, Xue Wei; Wang, Zhang Zhong; Zhang, Xiao Bo; Ba, Zhi Xin; Wang, Ya Mei

    2014-09-01

    Gadolinium (Gd) ion implantation with doses from 2.5 × 1016 to 1 × 1017 ions/cm2 into ZK60 magnesium alloy was carried out to improve its surface properties. X-ray photoelectron spectroscopy (XPS), nanoindenter, electrochemical workstation and scanning electron microscope (SEM) were applied to analyze the chemical composition, nanomechanical properties and corrosion characteristics of the implanted layer. The results indicate that Gd ion implantation produces a hybrid-structure protective layer composed of MgO, Gd2O3 and metallic Gd in ZK60 magnesium alloy. The surface hardness and modulus of the Gd implanted magnesium alloy are improved by about 300% and 100%, respectively with the dose of 1 × 1017 ions/cm2, while the slowest corrosion rate of the magnesium alloy in 3.5 wt.% NaCl solution is obtained with the dose of 5 × 1016 ions/cm2.

  3. In vitro studies of biomedical magnesium alloys in a simulated physiological environment: a review.

    Science.gov (United States)

    Xin, Y; Hu, T; Chu, P K

    2011-04-01

    In spite of the immense potential of biodegradable magnesium alloys, the fast degradation rates of Mg-based biomedical implants in the physiological environment impose severe limitations in many clinical applications. Consequently, extensive in vitro studies have been carried out to investigate the materials' performance and fathom the associated mechanisms. Here, an up-to-date review of the in vitro studies on biomedical magnesium alloys in a simulated physiological environment is provided. This review focuses on four topics: (1) materials selection and in vitro biocompatibility of biomedical magnesium alloys; (2) in vitro degradation of biomedical magnesium alloys in simulated physiological environments, specifically discussing corrosion types, degradation rates, corrosion products and impact of the constituents in body fluids on materials degradation; (3) selection of suitable test media for in vitro assessment; and (4) future research trends.

  4. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock m

  5. Biodegradable Magnesium Alloys for Orthopaedic Applications: A Review on Corrosion, Biocompatibility and Surface Modifications.

    OpenAIRE

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-01-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys an...

  6. Corrosion Protection of AM50 Magnesium Alloy by Nafion/DMSO Organic Coatings

    Institute of Scientific and Technical Information of China (English)

    SONG Renguo; ZHENG Xiaohua; BAI Shuju; BLAWERT Carsten; DIETZEL Wolfgang

    2008-01-01

    The effectiveness of the corrosion protection of Nafion/Dimethysulfoxid (DMSO) organic coatings for AM50 magnesium alloy prepared by simple immersion and heat treatment was investigated. Its corrosion resistance and morphologies of the Nafion/DMSO organic coatings were studied by electrochemical corrosion testing and optical microscopy. The results show that Nafion/DMSO organic coatings can improve the corrosion resistance of AM50 magnesium alloy effectively. Also, the corrosion resistance increases with the surface density of the organic coatings.

  7. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    OpenAIRE

    H.Watari; Haga, T.; Davey, K.; Koga, N; Yamazaki, T.

    2006-01-01

    Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming ...

  8. Torsional and axial damping properties of the AZ31B-F magnesium alloy

    Science.gov (United States)

    Anes, V.; Lage, Y. E.; Vieira, M.; Maia, N. M. M.; Freitas, M.; Reis, L.

    2016-10-01

    Damping properties for the AZ31B-F magnesium alloy were evaluated for pure axial and pure shear loading conditions at room temperature. Hysteretic damping results were measured through stress-strain controlled tests. Moreover, the magnesium alloy viscous damping was measured with frequency response functions and free vibration decay, both results were obtained by experiments. The axial and shear damping ratio (ASDR) has been identified and described, specifically for free vibration conditions.

  9. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    Science.gov (United States)

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility.

  10. Stamping Formability of ZE10 Magnesium Alloy Sheets

    Institute of Scientific and Technical Information of China (English)

    Liu Ying; Li Yuanyuan; Li Wei

    2007-01-01

    ZE10 magnesium alloy sheets were prepared through ingot casting and the hot-rolling process. The mechanical properties, conical cup value (CCV), bore expanding performance, and limit drawing ratio (LDR) were investigated to examine the stamping formability of ZE10 alloy sheets, at temperatures ranging from 20 to 300 ℃. The results showed that the tensile strength decreased, whereas, plasticity, drawing-bulging performance, bore expanding properties, and deep drawing performance increased markedly at elevated temperatures. The CCV specimens could be drawn into the conical die's underside cylindrical hole from the conical cliff, without cracking, and could have the minimum CCV at 200 and 250 ℃. In the bore-expanding test, the bore (Φ10 mm) could be expanded to the dimension of the punch (Φ25 mm) and the maximum bore-expanding ratio could be achieved at above 150 ℃. The limiting drawing ratio (LDR) of 2.85 is acquired during the deep drawing test at 230 ℃ with the punch temperature of 20~ 50 ℃, the punch velocity of 50 mm·min-1, and the mixture of graphite and cylinder grease as lubricant.

  11. Recrystallization in AZ31 magnesium alloy during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Essadiqi, E.; Liu, W.J.; Kao, V. [Natural Resources Canada, Materials Technology Lab., CANMET, Ottawa, ON (Canada); Yue, S. [Dept. of Metallurgical Engineering, McGill Univ., Montreal, PQ (Canada); Verma, R. [General Motors, Materials and Processes Lab, Warren, MI (United States)

    2005-07-01

    In this study, isothermal torsion tests were carried out on magnesium AZ31B alloy under constant strain rate conditions, in the range of 250 to 400 C at 0.01, 0.1, and 1.0 s{sup -1}. Alloy flow stress dependence on strain rate and temperature can be described by a power law with activation energy of 130 kJ/mol. Microstructural examination of hot deformed samples shows very fine recrystallized grains decorating grain boundaries of larger gains in the form of a necklace. These fine grains are produced by dynamic recrystallization at the grain boundaries of original grains. Microstructure evolution, based on samples quenched at different strain levels, indicates that increasing deformation strain has little effect on recrystallized grain size but widens the recrystallized region, with full recrystallization achieved at a certain high strain level. Recrystallized grain size increases with increasing deformation temperature and strain rate. The latter suggests recrystallization in AZ31 to be essentially a time dependant phenomenon. (orig.)

  12. Portevin-Le Chatelier effect of LA41 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Cong; XU Yongbo; HAN Enhou

    2007-01-01

    Uni-axial tensile deformation of LA41 magne-sium alloy has been carried out and the Portevin-Le Chatelier (PLC) effect,also known as serrated flow or plastic instabil-ity,is observed.This kind of alloy exhibits negative strain rate sensitivity (SRS) at room temperature,that is,SRS is negative at the strain rate range from 3.33 ×10-4 to 6.66×10-3 s-1 at ambient temperature Both ultimate stress (σb) and 0.2% proof stress (σ0.2) decrease when strain rate (ε) increases,whilst critical strain (εc) of serrated flow is found to rise with enhancing ε.A new explanation for this unusual phenomenon is presented.The model of dynamic strain aging (DSA) is established through diffusion of solute atoms to mobile dislocations,which are temporarily arrested at obstacles.Such interaction renders the movement of mobile dislocations more difficult so as to neceessitate the required force to overcome the obstacles.

  13. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  14. In vitro biocompatibility and endothelialization of novel magnesium-rare Earth alloys for improved stent applications.

    Directory of Open Access Journals (Sweden)

    Nan Zhao

    Full Text Available Magnesium (Mg based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3-10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future.

  15. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys.

    Science.gov (United States)

    Zhen, Zhen; Liu, Xiaoli; Huang, Tao; Xi, TingFei; Zheng, Yufeng

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg(2+) concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl2 and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg(2+) reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg(2+) (300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg(2+) concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg(2+). The Mg extract culture media caused no cytotoxicity, with pH=8.44 and 47.80 μg/mL Mg(2+). It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation.

  16. Feasibility of Substituting Cerium-Rich Metal by La-Pr-Ce Alloy in Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    伏思静; 赵平

    2004-01-01

    In magnesium alloy ZM3, using cheap Lanthanum-praseodymium-cerium (LPC) rare earth as a substitute for rich-cerium rare earth was studied. The experimental results show that when the adding amount of LPC is between 2.53% and 3.33%, the tensile strength increases as the adding amount of LPC increases; when the amount of RE is 2.53% and 3.33%, the average tensile strength is 142.35, 153.65 MPa respectively. The results show that LPC rare earth replacing rich Ce rare earth is feasible for the tensile strength of ZM3.

  17. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    Institute of Scientific and Technical Information of China (English)

    Lixiao Wang; Gang Fang; Lingyun Qian; Sander Leeflang; Jurek Duszczyk; Jie Zhou

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless microtubes of a magnesium alloy. The magnesium alloy ZM21 was selected as a representative biomaterial for biodegradable stent applications. Microtubes with an outside diameter of 2.9 mm and a wall thickness of 0.2 mm were successfully produced at the fourth pass of cold drawing without inter-pass annealing. Dimensional evaluation showed that multi-pass cold drawing was effective in correcting dimensional non-uniformity arising from hot indirect extrusion. Examinations of the microstructures of microtubes revealed the generation of a large number of twins as a result of accumulated work hardening at the third and fourth passes of cold drawing, corresponding to the significantly raised forming forces. The work demonstrated the viability of the forming process route selected for the fabrication of biodegradable magnesium alloy microtubes.

  18. Fatigue behavior of the magnesium alloy ZK60 in high cycle fatigue

    NARCIS (Netherlands)

    Constantinescu, D.M.; Moldovan, P.; Sillekens, W.H.; Sandu, M.; Apostol, D.A.; Miron, M.C.

    2009-01-01

    Not too much information is available in the literature for establishing fatigue properties of magnesium alloys. A compilation of existing fatigue and fatigue crack growth data of different Mg-alloys has been published by ASM International. One can underline that fatigue properties of some of the st

  19. A modified Johnson-Cook constitutive relationship for a rare-earth containing magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    陈道伦; 李德江; 曾小勤

    2013-01-01

    Lightweight magnesium alloy has recently attracted a considerable interest in the automotive and aerospace industries to improve fuel efficiency and reduce CO2 emissions via the weight reduction of vehicles. Rare-earth (RE) element addition can re-markably improve the mechanical properties of magnesium alloys through weakening crystallographic textures associated with the strong mechanical anisotropy and tension-compression yield asymmetry. While the addition of RE elements sheds some light on the alteration in the mechanical anisotropy, available information on the constitutive relationships used to describe the flow behavior of RE-containing magnesium alloys is limited. To establish such a constitutive relationship, uniaxial compressive deformation tests were first conducted on an extruded Mg-10Gd-3Y-0.5Zr (GW103K) magnesium alloy at the strain rates ranging from 1×10-1 to 1×10-4 s-1 at room temperature. A modified Johnson-Cook constitutive equation based on a recent strain hardening equation was proposed to predict the flow stresses of GW103K alloy. Comparisons between the predicted and experimental results showed that the modified Johnson-Cook constitutive equation was able to predict the flow stresses of the RE-containing magnesium alloy fairly accurately with a standard deviation of about 1.8%.

  20. Effect of Alternating Bending on Texture, Structure, and Elastic Properties of Sheets of Magnesium Lithium Alloy

    Directory of Open Access Journals (Sweden)

    N. M. Shkatulyak

    2015-01-01

    Full Text Available The effect of low-cycle alternating bending at room temperature on the crystallographic texture, metallographic structure, and elastic properties of sheets of MgLi5 (mass magnesium alloy after warm cross-rolling has been studied. Texture of alloy is differed from the texture of pure magnesium. The initial texture of alloy is characterized by a wide scatter of basal poles in the transverse direction. In the process of alternating bending, the changes in the initial texture and structure (which is represented by equiaxed grains containing twins lead to regular changes in the anisotropy of elastic properties.

  1. Review of grain refinement methods for as-cast microstructure of magnesium alloy

    Directory of Open Access Journals (Sweden)

    Song Changjiang

    2009-05-01

    Full Text Available As the lightest structural metal, Mg and Mg-based alloys have great potential applications in the aerospace, automotive and nuclear industries. However, such applications have been limited by low ductility and strength. Theoretically, small grain sized structure can synchronously improve its ductility and strength. Yet, universally reliable grain refi nement techniques for the magnesium alloys are still under investigation and some are in strong debating. This paper presents a brief review of development of grain refi nement methods for magnesium alloys, which would contribute to a better understanding of the factors controlling grain refi nement and provide an outlook of future research in this field.

  2. Role of multi-microalloying by rare earth elements in ductilization of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yuanding Huang

    2014-03-01

    Full Text Available The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys. The amount of each rare earth element is controlled below 0.4 wt.% in order not to increase the cost of alloy largely. The synergic effects from the multi-microalloying with rare earths on the mechanical properties are explored. The obtained results show that the as-cast magnesium alloys multi-microalloying with rare earths possesses a quite high ductility with a tensile strain up to 25–30% at room temperature. Moreover, these alloys exhibit much better corrosion resistance than AZ31 alloy. The preliminary in situ neutron diffractions on the deformation of these alloys indicate that the multi-microalloying with rare earths seems to be beneficial for the activation of more slip systems. The deformation becomes more homogeneous and the resultant textures after deformation are weakened.

  3. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  4. Effects of Alloying Elements on Microstructure and Properties of Magnesium Alloys for Tripling Ball

    Science.gov (United States)

    Xiao, D. H.; Geng, Z. W.; Chen, L.; Wu, Z.; Diao, H. Y.; Song, M.; Zhou, P. F.

    2015-10-01

    In order to find good candidate materials for degradable fracturing ball applications, Mg-Al-Zn-Cu alloys with different contents of aluminum, zinc, and copper were prepared by ingot metallurgy. The effects of aluminum, zinc, and copper additions on the microstructure, compressive strength, and rapid decomposition properties of the alloys have been investigated using scanning electron microscopy, compressive tests, and immersion tests. The results show that the addition of high contents Al (15 to 20 wt pct) in pure magnesium promotes a large number of network-like β-Mg17All2 phases, which helps produce more micro-thermocouples to accelerate the corrosion process in 3 wt pct potassium chloride (KCl) at 366 K (93 °C). Adding different Zn contents improves the compressive properties of Mg-20Al alloys drastically. However, it decreases the decomposition rate in 3 wt pct KCl at 366 K (93 °C). Small amount of Cu will slightly reduce the compressive strength of Mg-20Al-5Zn alloy but dramatically increase its decomposition rate.

  5. Finite Element Based Physical Chemical Modeling of Corrosion in Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Venkatesh Vijayaraghavan

    2017-03-01

    Full Text Available Magnesium alloys have found widespread applications in diverse fields such as aerospace, automotive, bio-medical and electronics industries due to its relatively high strength-to-weight ratio. However, stress corrosion cracking of these alloys severely restricts their applications in several novel technologies. Hence, it will be useful to identify the corrosion mechanics of magnesium alloys under external stresses as it can provide further insights on design of these alloys for critical applications. In the present study, the corrosion mechanics of a commonly used magnesium alloy, AZ31, is studied using finite element simulation with a modified constitutive material damage model. The data obtained from the finite element modeling were further used to formulate a mathematical model using computational intelligence algorithm. Sensitivity and parametric analysis of the derived model further corroborated the mechanical response of the alloy in line with the corrosion physics. The proposed approach is anticipated to be useful for materials engineers for optimizing the design criteria for magnesium alloys catered for high temperature applications.

  6. Equal Channel Angular Deformation (ECAD) of As-Cast AM60 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Peng LUO; Xiaolin WU; Kenong XIA

    2003-01-01

    As-cast AM60 magnesium alloy ingot with grains coarser than those of as-extruded AZ series is more liable to produce cracks under ECAD with severe shear strain. A feasible scheme of equal channel angular deformation (ECAD) for as-cast AM60 magnesium alloy ingot was proposed in this paper. The tests were conducted on Instron machine with hydraulic back-force machine. Through analysing load vs displacement curves, the effects of ECAD processing conditions on deformability and microstructure of as-cast magnesium AM60 billets were discussed. During testing,the back-force employment was helpful to keep ECAD processing more stable. And with back-force, it was observed that the number of ECAD passes in different routes could tremendously affect the deformability and microstructure of magnesium specimens. It was concluded that ECAD processing is entirely feasible for as-cast magnesium AM60alloy under severe shear strain, and back-force employment, multi-passes deformation and lubrication of graphite paper are the factors primarily beneficial to improvement of deformability and refinement of grained structure. This work provides a way to produce magnesium alloy with fine-grained structure directly from casting ingot by ECAD technique.

  7. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    Science.gov (United States)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  8. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2006-04-01

    Full Text Available Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming were clarified in terms of roll speeds and roll gaps between upper and lower rolls.Findings: In the hot-rolling process, a temperature exceeding 200°C was chosen to keep cast products from cracking. An appropriate annealing temperature was effective for homogenizing the microstructure of the rolled cast sheets after the strip casting process. The grain size of the manufactured wrought magnesium alloys sheet was less than 10 micrometers. The obtained magnesium alloy sheet exhibited an equivalent limiting drawing ratio in a warm-drawing test.Research limitations/implications: AZ31 were used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Casting temperatures were varied from 630°C to 670°C to find the best casting conditions. Roll casting speeds were varied from 5m/min to 30 m/min in order to examine which roll speed was appropriate for solidifying the molten magnesium.Practical implications: It was found that the cast magnesium sheet manufactured by roll strip casting could be used for plastic forming if the appropriate magnesium sheets were produced after the roll casting process.Originality/value: This paper showed the effectiveness of twin roll casting for magnesium alloys by a horizontal roll caster.

  9. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Directory of Open Access Journals (Sweden)

    Chengyue Wang

    2014-10-01

    Full Text Available The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO model. Osteotomies were performed in the area where last 3 star׳s teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6 and 316L stainless steel (n=6 distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  10. Calcium phosphate coating on magnesium alloy by biomimetic method :Investigation of morphology ,composition and formation process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloy has similar mechanical properties with natural bone and can degrade via corrosion in the electrolytic environment of the human body.Calcium phosphate has been proven to possess bioactivity and bone inductivity.In order to integrate both advantages,calcium phosphate coating was fabricated on magnesium alloy by a biomimetic method.Supersaturated calcification solutions (SCSs) with different Ca/P ratio and C1- concentration were used as mimetic solutions.The morphology,composition and formation process of the coating were studied with scanning electron microscopy (SEM),energy dispersive spectrometer (EDS),Fourier transformed infrared spectroscopy (FTIR) and X-ray diffraction (XRD).The results show that a uniform calcium phosphate coating was observed on magnesium alloy,the properties of which could be adjusted by the SCSs with different Ca/P ratio.The formation process of the coating was explored by immersing magnesium alloy in SCSs with different Cl- concentration which could adjust the hydrogen production.According to SEM results,the hydrogen bubbles were associated with the formation of grass-like and flower-like coating morphologies.In conclusion,the biomimetic method was effective to form calcium phosphate coating on magnesium alloy and the morphology and composition of the coating could be accommodated by the Ca/P ratio and Cl- concentration in SCSs.

  11. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Institute of Scientific and Technical Information of China (English)

    Chengyue Wang; Shufeng Wang; Yusheng Yao; Fuzhai Cui

    2014-01-01

    The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO) model. Osteotomies were performed in the area where last 3 star's teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6) and 316L stainless steel (n=6) distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM) and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  12. In Vivo Corrosion Resistance of Ca-P Coating on AZ60 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Xing Xiao; Haiying Yu; Qingsan Zhu; Guangyu Li; Yang Qu; Rui Gu

    2013-01-01

    Magnesium-based alloys are frequently reported as potential biodegradable orthopedic implant materials.Controlling the degradation rate and mechanical integrity of magnesium alloys in the physiological environment is the key to their applications.In this study,calcium phosphate (Ca-P) coating was prepared on AZ60 magnesium alloy using phosphating technology.AZ60 samples were immersed in a phosphating solution at 37 ± 2 ℃ for 30 min,and the solution pH was adjusted to 2.6 to 2.8 by adding NaOH solution.Then,the samples were dried in an attemperator at 60 ℃.The degradation behavior was studied in vivo using Ca-P coated and uncoated magnesium alloys.Samples of these two different materials were implanted into rabbit femora,and the corrosion resistances were evaluated after 1,2,and 3 months.The Ca-P coated samples corroded slower than the uncoated samples with prolonged time.Significant differences (p < 0.05) in mass losses and corrosion rates between uncoated samples and Ca-P coated samples were observed by micro-computed tomography.The results indicate that the Ca-P coating could slow down the degradation of magnesium alloy in vivo.

  13. Direct electroless Ni-P deposition on AM50 magnesium alloy from sulfate bath

    Institute of Scientific and Technical Information of China (English)

    LI Guang-yu; NIU Li-yuan; JIANG Zhong-hao; GU Chang-dong; LIAN Jian-she

    2006-01-01

    A bright electroless Ni-P deposition on AM50 magnesium alloy in a sulfate plating bath was proposed by using direct plating process with non-chromate pretreatment. The electroless Ni-P plating on AM50 magnesium alloy has an admirable appearance and good adhesion. The results indicate that the electroless Ni-P deposition with non-chromate pretreatment has better adhesion than that of zinc immersion coating. Anodic polarization curves indicate that the electroless Ni-P deposition obtained from the sulfate bath has similar corrosion-resistance to that obtained from basic nickel carbonate bath. The deposition process generates less pollutant by a non-chromate plating bath and is suitable for the magnesium alloys manufacture because of its low cost. The hardness of the electroless Ni-P plated AM50 is about HV 720.6 and HV 969.7 after heat treatments at 180 ℃ for 2 h. The wear resistance of Ni-P plated magnesium alloy specimens is about 5 to 9 times as high as that of bare magnesium alloys.

  14. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Mao, Yan [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Guo, Xingwu [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhou, Zhifeng [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Kowloon, Hong Kong (China); Dong, Jie [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, Yixiong [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China)

    2015-02-01

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  15. Effects of rare earths on the microarc oxidation of a magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Jianzhong; TIAN Yanwen; CUI Zuoxing; HUANG Zhenqi

    2008-01-01

    The effects of rate earths on the properties of the microarc oxidation (MAO) coating on a magnesium alloy were investigated by means of scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDS),and electrochemistry methods.The results show that a nice and compact MAO coating was successfully obtained when the magnesium alloy was treated in nitrate solutions as the pre-treatment of MAO.However,the MAO was not successfully completed for the silicate electrolytes with the addition of rare earths.After the magnesium alloy being treated by rare earth nitrate,the obtained MAO coating has advantages such as uniform distribution of thickness,improved corrosion resistance,and nice-uniform surface,as compared with the untreated magnesium alloy.In addition,the time of non-ESP,the voltage and current density of the MAO process obviously decrease.Cerium oxide doped on the surface of the magnesium alloy can significantly improve the corrosion resistance of the MAO coating and decrease the current density of the MAO process,as compared with lanthanum oxide,whereas the doped rare earths have no significant effect on the components of the MAO coating.

  16. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhen, Zhen [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Liu, Xiaoli [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Huang, Tao [Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Xi, TingFei, E-mail: xitingfei@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Biomedical Engineering Research Center, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Zheng, Yufeng [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China)

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg{sup 2+} concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl{sub 2} and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg{sup 2+} reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg{sup 2+} (< 100 μg/mL) cause no cytotoxicity to L929 cells, of which the cell viability is above 80%, while high concentrations of Mg{sup 2+} (> 300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg{sup 2+} concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg{sup 2+}. The Mg extract culture media caused no cytotoxicity, with pH = 8.44 and 47.80 μg/mL Mg{sup 2+}. It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation. - Highlights: • Mg{sup 2+} and pH have been tested for hemolysis and cytotoxicity of biomedical Mg. • Even 1000 μg/ml Mg{sup 2+} cannot cause hemolysis, but hemolysis reaches 53.8% when pH > 11. • Mg{sup 2+} > 300 μg/mL induces death of L929 and slight alkaline improves the proliferation. • Pure Mg in normal saline induces high

  17. Application of heat pipe technology in permanent mold casting of nonferrous alloys

    Science.gov (United States)

    Elalem, Kaled

    The issue of mold cooling is one, which presents a foundry with a dilemma. On the one hand; the use of air for cooling is safe and practical, however, it is not very effective and high cost. On the other hand, water-cooling can be very effective but it raises serious concerns about safety, especially with a metal such as magnesium. An alternative option that is being developed at McGill University uses heat pipe technology to carry out the cooling. The experimental program consisted of designing a permanent mold to produce AZ91E magnesium alloy and A356 aluminum alloy castings with shrinkage defects. Heat pipes were then used to reduce these defects. The heat pipes used in this work are novel and are patent pending. They are referred to as McGill Heat Pipes. Computer modeling was used extensively in designing the mold and the heat pipes. Final designs for the mold and the heat pipes were chosen based on the modeling results. Laboratory tests of the heat pipe were performed before conducting the actual experimental plan. The laboratory testing results verified the excellent performance of the heat pipes as anticipated by the model. An industrial mold made of H13 tool steel was constructed to cast nonferrous alloys. The heat pipes were installed and initial testing and actual industrial trials were conducted. This is the first time where a McGill heat pipe was used in an industrial permanent mold casting process for nonferrous alloys. The effects of cooling using heat pipes on AZ91E and A356 were evaluated using computer modeling and experimental trials. Microstructural analyses were conducted to measure the secondary dendrite arm spacing, SDAS, and the grain size to evaluate the cooling effects on the castings. The modeling and the experimental results agreed quite well. The metallurgical differences between AZ91E and A356 were investigated using modeling and experimental results. Selected results from modeling, laboratory and industrial trials are presented. The

  18. Microstructure and tensile properties of magnesium alloy modified by Si/Ca based refiner

    Institute of Scientific and Technical Information of China (English)

    DUAN Zhi-chao; SUN Yang-shan; WEI Yu; DU Wen-wen; XUE Feng; ZHU Tian-bai

    2005-01-01

    Microstructure and mechanical properties of pure magnesium and AZ31 alloy with Ca/Si based refiner addition were investigated. The results indicate that addition of Ca/Si based refiners to pure magnesium and AZ31 alloy results in remarkable microstructure refinement. With proper amount of refiner addition, the grain size in as cast ingots can be one order of magnitude lower than that without refiner addition. Small amount of refiner addition to AZ31 alloy increases both ultimate strength and yield strength significantly, while the ductility of the alloy with refiner addition is similar to that without refiner addition. Addition of refiner improves the deformability of AZ31 alloy and extruded or hot rolled specimens (rods or sheets) with refiner addition exhibit higher surface quality and mechanical properties than those without refiner addition.

  19. Corrosion of magnesium alloy AZ31 screws is dependent on the implantation site

    Energy Technology Data Exchange (ETDEWEB)

    Willbold, E. [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany); Kaya, A.A. [Mugla University, Engineering Faculty, Metallurgy and Materials Engineering Department, Mugla (Turkey); Kaya, R.A. [MedicalPark Hospital, Kueltuer Sok No:1, 34160 Bahcelievler, Istanbul (Turkey); Beckmann, F. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Max-Planck-Str.1, D - 21502 Geesthacht (Germany); Witte, F., E-mail: witte.frank@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany)

    2011-12-15

    The corrosion of biodegradable materials is a crucial issue in implant development. Among other materials, magnesium and magnesium based alloys are one of the most promising candidates. Since the corrosion of biodegradable materials depends on different physiological parameters like pH or ion concentrations, the corrosion might be different in different biological environments. To investigate this issue, we produced screws from magnesium alloy AZ31 and implanted them into the hip bone of 14 sheep. After 3 and 6 months, the screws were explanted and analyzed with synchrotron-radiation based micro-computed tomography and hard tissue histology. We found considerable differences in the corrosion behavior of the magnesium screws with respect to its original tissue location. However, we could detect a normal immunological tissue response.

  20. First-principles study on structural stability of 3d transition metal alloying magnesium hydride

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A first-principles plane-wave pseudopotential method based on the density functional theory was used to investigate the energy and electronic structure of magnesium hydride (MgH2) alloyed by 3d transition metal elements. Through calculations of the negative heat formation of magnesium hydride alloyed by X (X denotes 3d transition metal) element, it is found that when a little X (not including Sc) dissolves into magnesium hydride, the structural stability of alloying systems decreases, which indicates that the dehydrogenation properties of MgH2 can be improved. After comparing the densities of states(DOS) and the charge distribution of MgH2 with or without X alloying, it is found that the improvement for the dehydrogenation properties of MgH2 alloyed by X attributes to the fact that the weakened bonding between magnesium and hydrogen is caused by the stronger interactions between X (not including Cu) and hydrogen. The calculation results of the improvement for the dehydrogenation properties of MgH2-X (X=Ti, V, Mn, Fe, Co,Ni, Cu) systems are in agreement with the experimental results. Hence, the dehydrogenation properties of MgH2 are expected to be improved by addition of Cr, Zn alloying elements.

  1. [Research on the mechanical properties of bone scaffold reinforced by magnesium alloy/bioceramics composite with stereolithography double channels].

    Science.gov (United States)

    Li, Changhai; Lian, Qin; Zhuang, Pei; Wang, Junzhong; Li, Dichen

    2015-02-01

    Focusing on the poor mechanical strength of porous bioceramics bone scaffold, and taking into account of the good mechanical properties of biodegradable magnesium alloy, we proposed a novel method to fabricate magnesium alloy/bioceramics composite bone scaffold with stereolithography double channels. Firstly, a scaffold structure without mutually connected double channels was designed. Then, an optimized bioceramics scaffold was fabricated according to stereolithography and gel-casing. Molten AZ31 magnesium alloy was perfused into the secondary channel of scaffold by low-pressure casting, and magnesium alloy/bioceramics composite bone scaffold was obtained when magnesium alloy was solidified. The compression test showed that the strength of bioceramics scaffold with only one channel and without magnesium alloy was (9.76 ± 0.64) MPa, while the strength of magnesium alloy/bioceramics composite scaffold with double channels was (17.25 ± 0.88) MPa. It can be concluded that the magnesium alloy/bioceramics composite is obviously able to improve the scaffold strength.

  2. Protection against corrosion of magnesium alloys with both conversion layer and sol–gel coating

    OpenAIRE

    2013-01-01

    International audience; The anticorrosion performances of a system consisting of a phosphate based conversion layer and a hybrid sol–gel coating have been evaluated for the magnesium alloy Elektron21. The lone sol–gel coating affords a significant protection of the magnesium substrate. However, the presence of an intermediate conversion layer is presumed to improve the corrosion resistance of the system. The surface morphology of the protection coatings was characterized by optical microscopy...

  3. 封闭处理对镁合金磷酸钡转化膜的影响%Effect of sealing treatment on barium phosphate conversion coating of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    金华兰; 赖勇来; 杨湘杰; 郭洪民

    2012-01-01

    The effect of sealing treatment on barium phosphate conversion coating of magnesium alloy was studied in Na2SiO3 and NaOH solution. The morphologies and phase composition of the barium phosphate conversion coating before and after sealing were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coating was tested by total immersion corrosion test and electrochemical measurement. The results indicated that the sealed barium phosphate conversion coating is leveler, smoother and denser. The elements of C and Si and some crystal substances such as SiO2, BaSi4O9, Na2SiO3, and MgF2 exist in the sealed conversion coating, but not in the unsealed one. The corrosion resistance of the barium phosphate conversion coating of magnesium alloy is improved obviously after sealing.%在Na2SiO3和NaOH溶液中,研究了封闭处理对AZ91D 镁合金磷酸钡转化膜的影响,采用扫描电镜(SEM)和X射线衍射谱(XRD)研究了封闭前后磷酸钡转化膜的表面形貌及其相组成,采用全浸蚀试验和电化学方法检测了膜层的抗腐蚀性能.结果表明,封闭后的磷酸盐转化膜更加平整、致密.与封闭前的转化膜相比,封闭后的转化膜新增了C、Si元素和一些晶态物质,如SiO2、BaSi4O9、Na2SiO3和MgF2.封闭处理可以明显提高镁合金磷酸钡转化膜的抗腐蚀性能.

  4. Effect of thermal processing on microstructure and mechanical properties of AZ80 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The influences of deformation temperature and deformation degree on the mierostructure and mechanical properties of AZ80 magnesium alloy were investigated by the adoption of isothermal plain strain compression experiment. The results show that thermal compression processing can refine the grain size and the tensile strength of all the deformed AZ80 magnesium alloys is increased to the maximum of 320 MPa. With the increasing of deformation temperature, the tensile strength decreases; with the increasing of the deformation degree, the tensile strength increases significantly in the temperature range of 200-300 ℃ and becomes stable at temperature higher than 300 ℃. During the compression processing of AZ80 magnesium alloys, at lower temperature(300 ℃), dynamic reerystallization is complete and refined grainstrengthening is dominant, leading to little effect of deformation degree on mechanical properties.

  5. Effects of High Magnetic Field on Solidification and Corrosion Behaviors of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The solidification behaviors of AZ61 magnesium alloy under a high magnetic field were studied. The corrosion property of AZ61 alloy was investigated in a solution of 3.5 mol/L NaCl by measuring electrochemical polarization. The results show that the high magnetic field can refine microstructure and benefit aluminum transfer.The crystal of α-Mg is induced to orient with their c-axis parallel to the magnetic field. The corrosion studies indicate that different crystal plane of magnesium has different corrosion property. The passivating films on the a- and b-planes have higher corrosion resistance than that on the c-plane. Aligned structure affects the corrosion property of AZ61 magnesium alloy.

  6. A three-dimensional cellular automaton model for simulation of dendritic growth of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Mengwu WU; Shoumei XIONG

    2012-01-01

    A numerical model based on the cellular automaton method for the three-dimensional simulation of dendritic growth of magnesium alloy was developed.The growth kinetics was calculated from the complete solution of the transport equations.By constructing a three-dimensional anisotropy model with the cubic CA cells,simulation of dendritic growth of magnesium alloy with six-fold symmetry in the basal plane was achieved.The model was applied to simulate the equiaxed dendritic growth and columnar dendritic growth under directional solidification,and its capability was addressed by comparing the simulated results to experimental results and those in the previously published works.Meanwhile,the three-dimensional simulated results were also compared with that of in two dimensions,offering a deep insight into the microstructure formation of magnesium alloy during solidification.

  7. Magnetic force improvement and parameter optimization for magnetic abrasive polishing of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The magnetic force acting on workpieee to be machined plays a significantly important role in magnetic abrasive polishing process.But in a case of polishing nonferrous materials,the strength of magnetic force is very low and it leads lower polishing efficiency.The magnesium alloy that has superior mechanical properties for industrial application such as a lightweight and high specific strength is one of the most famous nonferrous materials.An improving strategy of the magnetic force for me AZ31 magnesium alloy installed with a permanent magnet was proposed and experimental verification Was carded out.For the proposed strategy,the effect of process parameters on the surface roughness of the AZ31 magnesium alloy Was evaluated by a design of experimental method.

  8. Effect of vacuum on solidification process and microstructure of LFC magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-li; LIU Xi-qin; XU Jiang; GUO Hua-ming; PAN Qing-lin; ZHOU Hai-tao

    2006-01-01

    Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solidification process and microstructure of LFC magnesium alloy were explored. The results indicate that vacuum plays a very important role in the heat transfer during mould filling and solidification periods, it increases the cooling rate of the filling melt, but greatly decreases the cooling rate of the casting during solidification period, and the solidification time of the casting is greater than that without vacuum. The microstructure of LFC magnesium alloy is rather coarse. Compared with that without vacuum, the microstructure of the LFC magnesium alloy under vacuum is more refined and has less precipitated β-phase, which is formed at the grain boundry and around the Al-Mn compound particle.

  9. Magnesium Alloy for Repair of Lateral Tibial Plateau Defect in Minipig Model

    Institute of Scientific and Technical Information of China (English)

    Qiang Zhang; Xiao Lin; Zhengrong Qi; Lili Tan; Ke Yang; Zhuangqi Hu; Yan Wang

    2013-01-01

    Bone graft substitutes are widely-studied as alternatives to bone grafts in the clinic.The currently available products are mostly ceramics and polymers.Considerable progress has been made in the study of the biodegradable magnesium alloys,which possess the necessary attributions of a suitable substitute,including an excellent mechanical property.In the present study,a minipig model of a lateral tibial plateau defect was used to evaluate the effectiveness of a magnesium alloy in the repair of a critical-sized defect.The micro-arc oxidation (MAO)-coated ZK60 alloy tablets and medical-grade calcium sulfate pellets were used as the test and control materials,respectively.Bone morphology was monitored by computed tomography after the implantation for 2 and 4 months.It was found that the bone morphology in minipigs following magnesium treatment was similar to that of the normal bone,whereas an abnormal and concave morphology was displayed following the calcium sulfate treatment.The average bone healing rate for the magnesium-treated defects was higher than that of the calcium sulfate-treated defects at the first 4 months following the implantation.Overall,magnesium treatment appeared to improve the defect repair as compared with the calcium sulfate treatment.Thus,the MAO-coated ZK60 alloy appears to be a useful biocompatible bone graft substitute,and further research on its biological activity in vivo is needed.

  10. Interfacial chemistry of organic conversion film on AZ61 magnesium alloy surface

    Science.gov (United States)

    Yang, Xu; Pan, Fusheng; Zhang, Dingfei

    2008-12-01

    The anodic electrochemical behavior of AZ61 magnesium alloy in sodium hydroxide medium in the absence and presence of p-nitro-benzene-azo-resorcinol (PNBAR) was studied using electrochemical techniques. In the presence of PNBAR, organic conversion film formed on the surface of magnesium alloy. The nature of chemical mechanisms, bonds, and structures at the interface of PNBAR/magnesium alloy was investigated by using energy dispersive spectrometer (EDS) analysis and Fourier transform infrared spectroscopy. An in situ electrochemical deposition was evidenced to produce a corrosion protective barrier by the formation of organic conversion film of magnesium-PNBAR complex and to enhance film adhesion by the covalent bonds of Mg sbnd O sbnd N linkage. The linear sweep voltammetry experiments and the score tests were used to investigate the adhesion and evaluate the potential of corrosion resistance of organic conversion film. The results indicated the corrosion resistance of magnesium alloy was improved, the organic conversion film showed excellent adhesion not only to the substrate but also to the outer paint coatings.

  11. Electrodeposition of a protective copper/nickel deposit on the magnesium alloy (AZ31)

    Energy Technology Data Exchange (ETDEWEB)

    Huang, C.A. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China)], E-mail: gfehu@mail.cgu.edu.tw; Wang, T.H. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China); Weirich, T. [Gemeinschaeftslabor fuer Elektronenmikroskopie, RWTH Aachen (Germany); Neubert, V. [Zentrum fuer Funktionswerkstoe GmbH, Clausthal-Zellerfeld (Germany)

    2008-05-15

    An environmental-friendly Cu electrodeposition process was proposed for the Magnesium alloy (AZ 31). Experimental results show that a good bonding between Cu deposit and Mg alloy surface can be achieved with a pretreatment of galvanostatic etching and then copper electrodeposition in the alkaline copper-sulfate plating bath. Microstructures between Cu deposit and Mg alloy substrate were examined with scanning electron and energy-filtering transmission electron microscopes (SEM and EF-TEM). The Cu-deposited Mg alloy can be further electroplated in acidic Cu and Ni plating baths to acquire a protective Cu/Ni deposit.

  12. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  13. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  14. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  15. Grain refinement of AZ31 magnesium alloy by electromagnetic stirring under effect of grain-refiner

    Indian Academy of Sciences (India)

    S Y Gao; Q C Le; Z Q Zhang; J Z Cui

    2012-08-01

    The effects of electromagnetic stirring and Al4C3 grain refiner on the grain refinement of semicontinuously cast AZ31 magnesium alloy were discussed in this investigation. The results indicate that electromagnetic stirring has an effective refining effect on the grain size of AZ31 magnesium alloy under the effect of Al4C3 grain refiner. Electromagnetic stirring can `activate’ the Al4C3 particles, resulting in more heterogeneous nucleation sites for the primary -Mg grains. But, longer holding time can `deactivate’ the Al4C3 particles and poison the grain refining effect.

  16. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    Directory of Open Access Journals (Sweden)

    Takehito Hiraki, Osamu Takeda, Kenichi Nakajima, Kazuyo Matsubae, Shinichiro Nakamura and Tetsuya Nagasaka

    2011-01-01

    Full Text Available In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  17. Effect of preparation and test variables on the dissolution kinetics in saline solutions of rapidly solidified and standard magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, D.S. [School of Materials, Univ. of Sheffield (United Kingdom); Edyvean, R.G.J. [School of Materials, Univ. of Sheffield (United Kingdom); Jones, H. [School of Materials, Univ. of Sheffield (United Kingdom); Sellars, C.M. [School of Materials, Univ. of Sheffield (United Kingdom)

    1992-12-31

    Renewed interest in the factors that determine the corrosion characteristics of magnesium alloys has been stimulated of late by the opportunity to provide high strength, corrosion resistant magnesium alloys as ultralight castings and wrought products for automobile and aerospace applications. The present contribution forms part of continuing work at Sheffield to develop improved magnesium alloys by rapid solidification routes. It was motivated by the need to assess the usefulness of dissolution rate, measured during short-term immersion in 3% NaCl solution of rapidly solidified samples, such as splats or ribbons, as a screening parameter to select alloys for full evaluation in scale-up quantities. (orig.)

  18. Laser surface treatment of magnesium alloy with WC and TiC powders using HPDL

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-06-01

    Full Text Available Purpose: The aim of this work was to improve the surface layer cast magnesium alloy EN-MCMgAl6Zn1 by laser surface treatment. The purpose of this work was also to determine the laser treatment parameter.Design/methodology/approach: The laser treatment of an EN-MCMgAl6Zn1 magnesium alloy with alloying WC and also TiC powders was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examinated using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer was also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer with both TiC and WC particles was significantly improved as compared to alloy without laser treatment.Research limitations/implications: In this research two powders (WC and TiC were used with the particle size over 5µm This investigation presents different speed rates feed by one process laser power.Practical implications: The results obtained in this investigation were promising to compared other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd:YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten carbide and titanium carbide.

  19. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  20. Partial Remelting of Thixotropic Magnesium-Rare Earth Alloy from Near Non- Equilibrium- Liquidus Casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    After the investigation on partial remelting of thixotropic magnesium serial alloys (ZK60) by near non-equilibrium liquidus casting (NNLC), the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstructure is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstructure as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600 ℃ for 10 min.

  1. Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

    Directory of Open Access Journals (Sweden)

    Chen Jun

    2009-05-01

    Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

  2. Effects of RE on Microstructures and Mechanical Properties of Hot-Extruded AZ31 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    刘英; 陈维平; 张卫文; 张大童; 李元元

    2004-01-01

    Effects of rare earth (RE) additions on microstructure and mechanical properties of the wrought AZ31 magnesium alloy were investigated. The results show that, by adding 0.3%, 0.6% and 1.0% RE elements, the as-cast microstructure can be refined, and the as-cast alloys′ elongation and tensile strength can be improved. After extrusion, the alloy with 0.3% and 0.6% RE additions obtain a finer microstructure and the best mechanical properties, but the alloy with 1.0% RE addition has the coarse Al-RE compound particles in grain boundaries which decreased elongation and tensile properties. Usually, Rare earth (RE) elements were used to improve the creep properties of aluminium-containing magnesium pressure die cast alloys at elevated temperatures. In this paper, it is also found that the high temperature strength of extruded materials can be increased by RE elements additions.

  3. Quantitative procedure for evaluation of microstructure of cast Mg-Al-Ca-Sr magnesium alloy

    Directory of Open Access Journals (Sweden)

    T. Rzychoń

    2010-01-01

    Full Text Available In this paper the microstructural characterization of ingot MRI-230D magnesium alloy and quantitative procedure for evaluation of microstructure are presented. The optical and scanning electron microscopy were used to study the morphology of microstructural compounds in this alloy. The X-ray diffraction was used to determination of phase composition. The as-cast microstructure of MRI-230D magnesium alloy containing aluminum, calcium and strontium consists of the dendritic α-Mg and such intermetallic compounds as: Al2Ca, Al4Sr and AlxMny. In the purpose quantitative description of microstructure semi-automatic procedures using Met-Ilo image analysis were developed. Prepared semi-automatic procedures allow a fast determination of phase content in MRI-230D alloy using light microscopy and will be useful in the quality control of MRI-230D ingots.

  4. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation process for marine applications

    Indian Academy of Sciences (India)

    V V Narulkar; S Prakash; K Chandra

    2007-08-01

    The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under anodic oxidation in which ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is greatly improved. In this paper, a dense ceramic oxide coating, ∼ 20 m thick, was prepared on an Y1 magnesium alloy through microarc oxidation in a Na3SiO3–Na2WO4–KOH–Na2EDTA electrolytic solution. The property of corrosion resistance of ceramic coating was studied by CS300P electrochemistry–corrosion workstation, and the main impact factor of the corrosion resistance was also analysed. Microstructure and phase composition were analysed by SEM and XRD. The microhardness of the coating was also measured. The basic mechanism of microarc coating formation is explained in brief. The results show that the corrosion resistance property of microarc oxidation coating on the Y1 magnesium surface is superior to the original samples in the 3.5 wt% NaCl solutions. The microarc oxidation coating is relatively dense and uniform, mainly composed of MgO, MgAl2O4 and MgSiO3. The microhardness of the Y1 magnesium alloy surface attained 410 HV, which was much larger than that of the original Y1 magnesium alloy without microarc oxidation.

  5. 锑合金化在镁合金中的应用%Application of Antimony Alloying in Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    丛孟启; 刘劲松; 李子全; 闫明阳; 孙颖迪; 黄敏; 陈可; 刘亚妮

    2012-01-01

    The latest research progress in magnesium alloys containing antimony in recent years is discussed Effects of antimony additions on the cast-ability, microstructure, tensile properties, creep behavior, damping properties and corrosion resistance of Mg-Al and Mg-Zn based alloys are summarized. Finally, some further research orientations of magnesium alloys containing Sb in the present study are suggested.%综述了近年来含锑镁合金的研究进展,总结了锑元素对Mg-Al和Mg-Zn系镁合金铸造性能、金相组织、力学性能、蠕变性能、阻尼性能、耐蚀性能6方面的影响.最后,展望了含锑镁合金的研究方向.

  6. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

  7. An in vitro study on the biocompatibility of WE magnesium alloys.

    Science.gov (United States)

    Ge, Shuping; Wang, Yi; Tian, Jie; Lei, Daoxi; Yu, Qingsong; Wang, Guixue

    2016-04-01

    Magnesium alloys are being actively studied for intravascular stent applications because of their good mechanical strength and biocompatibility. To rule out the high allergenicity of nickel and neurotoxicity of aluminum element, four kinds of WE magnesium alloys (where "W" represents the metallic element Y and "E" represents mixed rare earth (RE) elements; Y: 2.5, 5.0, 6.5, and 7.5 wt %; Nd: 1.0, 2.6, 2.5, and 4.2 wt %; Zr: 0.8 wt %) were chosen for in vitro investigation of their biocompatibility using cell culture. The results showed that, with the increase of rare earth elements in WE magnesium alloys, fibrinogen adsorption decreased and coagulation function was improved. It was also found that WE magnesium alloys promoted the adhesion of endothelial cells. With the increase of adhesion time, adhered cell numbers increased gradually. With 25% extracts, all the WE alloys promoted cell migration, while 100% extracts were not conducive to cell migration. Based on the above results, WE magnesium alloys 5.0WE (5.0Y-2.6Nd-0.8Zr) and 6.5WE (6.5Y-2.5Nd-0.8Zr) have better biocompatibility as compared with that with 2.5WE (2.5Y-1.0Nd-0.8Zr) and 7.5WE (7.5Y-4.2Nd-0.8Zr), and could be as the promising candidate materials for medical stent applications.

  8. Mechanical properties of homogenized twin-roll cast and conventionally cast AZ31 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mariia Zimina

    2015-02-01

    Full Text Available The improvement of mechanical properties of magnesium alloys nowadays is very important, because of the variety of industrial applications. For this goal, the number of casting techniques and further treatments were developed. Among the continuous casting techniques, which allow producing long strips of the alloys, is twin-roll casting. Using this process one can get the magnesium alloy with finest microstructure and higher specific strength. In this paper the comparison of tensile properties of conventionally cast and twin-roll cast AZ31 magnesium alloys was made. Tensile tests were carried out with constant strain rate 10-3 s-1 at temperatures ranging from 100 to 300 °C. Both materials were tested in as-cast state and after homogenization treatment at 450 °C for 10 hours. The investigation showed that there are no significant changes in ductility of AZ31 conventionally cast alloy even after heat treatment, while the ductility of twin-roll cast alloy increases.

  9. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kai Kerber

    2012-12-01

    Full Text Available In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys’ mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations.

  10. Magnesium

    Science.gov (United States)

    ... by limiting the amount lost in urine. Low magnesium intakes for a long period of time, however, can ... is important for healthy bones. People with higher intakes of magnesium have a higher bone mineral density, which is ...

  11. Degradation and antibacterial properties of magnesium alloys in artificial urine for potential resorbable ureteral stent applications.

    Science.gov (United States)

    Lock, Jaclyn Y; Wyatt, Eric; Upadhyayula, Srigokul; Whall, Andrew; Nuñez, Vicente; Vullev, Valentine I; Liu, Huinan

    2014-03-01

    This article presents an investigation on the effectiveness of magnesium and its alloys as a novel class of antibacterial and biodegradable materials for ureteral stent applications. Magnesium is a lightweight and biodegradable metallic material with beneficial properties for use in medical devices. Ureteral stent is one such example of a medical device that is widely used to treat ureteral canal blockages clinically. The bacterial colony formation coupled with the encrustation on the stent surface from extended use often leads to clinical complications and contributes to the failure of indwelling medical devices. We demonstrated that magnesium alloys decreased Escherichia coli viability and reduced the colony forming units over a 3-day incubation period in an artificial urine (AU) solution when compared with currently used commercial polyurethane stent. Moreover, the magnesium degradation resulted in alkaline pH and increased magnesium ion concentration in the AU solution. The antibacterial and degradation properties support the potential use of magnesium-based materials for next-generation ureteral stents. Further studies are needed for clinical translation of biodegradable metallic ureteral stents.

  12. Tempering effect on corrosion performance of magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Zhang, X.; Ferrari, G.M.; Erinc, M.; Sillekens, W.H.

    2010-01-01

    The corrosion resistances for magnesium alloys AZ80, AE82 and ZM21 treated at 200 and 330°C for 2 hours, and for AZ80 and AE82 at 415°C for 8 hours were investigated using potentiodynamic polarization measurements in simulated body fluid (SBF) solution at 37°C. The morphology and the Volta potential

  13. Mechanical and corrosion properties of Al/Ti film on magnesium alloy AZ31B

    Science.gov (United States)

    Zeng, Rong-Chang; Jiang, Ke; Li, Shuo-Qi; Zhang, Fen; Cui, Hong-Zhi; Han, En-Hou

    2015-03-01

    Preparation of titanium film on magnesium substrate faces a challenge due to non-Fickian inter-diffusion between titanium and magnesium. Aluminum can build a bridge between titanium and magnesium. Al/Ti duplex coatings were deposited on magnesium alloy AZ31B using magnetron sputtering (MS). The low temperature diffusion bonding behavior of the Mg/Al/Ti coating was investigated through SEM and its affiliated EDS. The phase structure and critical load of the coatings were examined by means of XRD and scratch tests, respectively. The results demonstrated that the bonding strength was significantly improved after a post heat treatment (HT) at a temperature of 210°C. The diffusion mechanism of the interfaces of Mg/Al and Al/Ti in the coating was discussed based on the analysis of formation energy of vacancies and diffusion rates. The Al/Ti dual layer enhanced the corrosion resistance of the alloy. And the HT process further increased the corrosion resistance of the coated alloy. This result implies that a post HTat a lower temperature after MS is an effective approach to enhance the bonding strength and corrosion resistance of the Al/Ti film on Mg alloys.

  14. INFLUENCE OF HEAT TREATMENT ON DAMPING BEHAVIOUR OF THE MAGNESIUM WROUGHT ALLOY AZ61

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.

  15. Preparation of Si-containing oxide coating and biomimetic apatite induction on magnesium alloy

    Science.gov (United States)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys are recently found important in the field of bone repairing for their ideal mechanical performance and excellent biocompatibility. Micro-arc oxidation (MAO) is a simple, controllable and efficient electrochemistry method that can prepare protective ceramic coatings on magnesium alloys. The properties of the MAO coating, such as thickness, microstructure, roughness and composition, can easily be controlled by adjusting the voltage, current density, duration or the electrolyte concentration. In this work, MAO coatings are prepared on ZK61 magnesium alloy at different voltages. The structure characteristics and element distributions of the coating are investigated by XRD, TEM, SEM and EPMA. The MAO samples are immersed in SBF for 7, 14 and 28 days respectively. The corrosion behaviors of the samples in SBF were also investigated by potentiodynamic polarization curves. The corrosion products were characterized by EDS and FT-IR. The MAO coated ZK61 alloy samples showed excellent corrosion resistance and bioactivity. The MAO method demonstrates a great potential in the preparation of degradable and bioactive orthopedic magnesium-based implants.

  16. Compression Deformation Behavior of AZ81 Magnesium Alloy at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Xiaoping Luo

    2014-01-01

    Full Text Available The hot deformation behavior of an AZ81 magnesium alloy was investigated by hot compressive testing on a Gleeble-1500 thermal mechanical simulator in the temperature range from 200 to 400°C and in the strain rate range of 0.001–5 s−1. The relationships among flow stress, strain rate, and deformation temperature were analyzed, and the deformation activation energy and stress exponent were calculated. The microstructure evolution of the AZ81 magnesium alloy under high deformation was examined. The results indicated that the maximum value of the flow stress increased with the decrease of deformation temperature and the increase of strain rate. When the deformation temperature is constant, the flow stress of the AZ81 magnesium alloy increases with the increase of strain rate, which can be demonstrated by a Zener-Hollomon parameter in a hyperbolic-sine-type equation with a hot compression deformation activation energy of 176.01 KJ/mol and basic hot deformation material factors A, n, and a in the analytical expression of the AZ81 magnesium alloy flow stress of 3.21227×1014 s−1, 7.85, and 0.00866 MPa, respectively.

  17. Electroplating zinc transition layer for electroless nickel plating on AM60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-min; ZHOU Wan-qiu; HAN En-Hou

    2006-01-01

    Electroplating zinc coating as transition layer of electroless nickel plating on AM60 magnesium alloys was investigated. The zinc film can be deposited in a pyrophosphate bath at 50-60 ℃ under current density of 0.5-1.5 A/dm2. A new fore treatment technology was applied by acid cleaning with a solution containing molybdate and phosphorous acid, by alkaline cleaning in a bath containing molybdate and sodium hydroxide. The subsequent electroless plating was carried out in nickel sulfate bath. The SEM observation shows that the deposition is uniform and compact. The polarization curve measurements show that the corrosion potential of the zinc plating in 3.5% NaCl is about -1.3 V(vs SCE) which is noble than that of magnesium substrate. The zinc electroplating can be applied as the pretreatment process for electroless nickel plating on magnesium alloys.

  18. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  19. A brief review of calcium phosphate conversion coating on magnesium and its alloys

    Science.gov (United States)

    Zaludin, Mohd Amin Farhan; Jamal, Zul Azhar Zahid; Jamaludin, Shamsul Baharin; Derman, Mohd Nazree

    2016-07-01

    Recent developments have shown that magnesium is a promising candidate to be used as a biomaterial. Owing to its light weight, biocompatibility and compressive strength comparable with natural bones makes magnesium as an excellent choice for biomaterial. However, high reactivity and low corrosion resistance properties have restricted the application of magnesium as biomaterials. At the moment, several strategies have been developed to solve this problem. Surface modification of magnesium is one of the popular solutions to solve the problem. Among many techniques developed in the surface modification, conversion coating method is one of the simple and effective techniques. From various types of conversion coating, calcium phosphate-based conversion coating is the most suitable for biomedical fields. This paper reviews some studies on calcium phosphate coating on Mg and its alloys via chemical conversion method and discusses some factors determining the coating performance.

  20. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  1. AZ系列镁合金热模拟挤压过程中挤压力的研究%Extrusion Force of AZ Series Mg Alloy During Thermal Simulated Extrusion Forming

    Institute of Scientific and Technical Information of China (English)

    彭建; 周绸; 李权

    2011-01-01

    AZ 10, AZ31, AZ61 and AZ91 magnesium alloys were deformed with simulated extrusion system on Gleeble 1500D, which can determine the extrusion force during extrusion forming process. The microstructure of the alloys and the evolution of extrusion force were investigated. The results show that the extrusion force increases gradually with the increase of alloy element. Aimed at the same magnesium alloy, the deformed alloy with previous homogenization before extrusion has more extrusion force than that without homogenization, and dynamic recrystallization is a decisive factor in extrusion force during extrusion forming.%通过在Gleeble1500D热模拟试验机上对AZ10、AZ31、AZ61和AZ91镁合金进行模拟挤压,并对热模拟挤压成形过程中的挤压力进行测定,研究AZ系列镁合金热模拟挤压成形过程挤压力及其组织变化.研究结果表明,在AZ系列镁合金中,随着合金元素含量的增多,挤压力逐渐增大,并且同种镁合金在挤压前经均匀化退火处理后所需的挤压力比未经均匀化处理的合金所需挤压力大,动态再结晶是影响其挤压力大小的决定性因素.

  2. Research activities of biomedical magnesium alloys in China

    Science.gov (United States)

    Zheng, Yufeng; Gu, Xuenan

    2011-04-01

    The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

  3. Bioresorbable drug-eluting magnesium-alloy scaffold for treatment of coronary artery disease.

    Science.gov (United States)

    Campos, Carlos M; Muramatsu, Takashi; Iqbal, Javaid; Zhang, Ya-Jun; Onuma, Yoshinobu; Garcia-Garcia, Hector M; Haude, Michael; Lemos, Pedro A; Warnack, Boris; Serruys, Patrick W

    2013-12-16

    The introduction of metallic drug-eluting stents has reduced the risk of restenosis and widened the indications of percutaneous coronary intervention in treatment of coronary artery disease. However, this medical device can induce hypersensitive reaction that interferes with the endothelialization and healing process resulting in late persistent or acquired malapposition of the permanent metallic implant. Delayed endotheliaization and malapposition may lead to late and very late stent thrombosis. Bioresorbable scaffolds (BRS) have been introduced to potentially overcome these limitations, as they provide temporary scaffolding and then disappear, liberating the treated vessel from its cage. Magnesium is an essential mineral needed for a variety of physiological functions in the human body and its bioresorbable alloy has the strength-to-weight ratio comparable with that of strong aluminum alloys and alloy steels. The aim of this review is to present the new developments in Magnesium BRS technology, to describe its clinical application and to discuss the future prospects of this innovative therapy.

  4. Fracture performance of high strength steels, aluminium and magnesium alloys during plastic deformation

    Directory of Open Access Journals (Sweden)

    Yu Haiyan

    2015-01-01

    Full Text Available A series of uniaxial tension tests were performed for 5052 and 6061 aluminum alloys, AZ31B magnesium alloy, TRIP600 and DP600 steels, to obtain a better understanding of their fracture performance. Scanning electron microscope (SEM observation of the microstructure evolution was conducted. The dimple structure, orientation relationship between the fracture surface and tensile direction, necking behavior were analyzed. The fracture mechanism and fracture mode of each material was discussed in detail. The results show that TRIP600 steel is subject to a typical inter-granular ductile fracture combined by shear fracture. DP600 steel belongs to mainly ductility mixed with normal fracture. Both 5052 and 6061 aluminum alloys are subject to a mixed ductility fracture and brittle fracture. AA5052 and AA6061 belong to a typical shear fracture and a normal fracture, respectively. Magnesium AZ31B is typical of a brittle fracture combined with normal fracture.

  5. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials.

    Science.gov (United States)

    Ding, Wenjiang

    2016-06-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg-Nd-Zn-based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants.

  6. Morphological evolutions of cast and melt-spun Mg97Zn1Y2 alloys during deformation and heat-treating

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Mg97Zn1Y2 alloy has been studied as an elevated temperature creep resistant Mg-based alloy for nearly ten years. While,the strength of the cast Mg97Zn1Y2 alloy with long-period stacking(LPS) structure is lower than that of the commercial AZ91 alloy at room temperature. The microstructure evolutions in Mg97Zn1Y2 (molar fraction, %) alloys with LPS phase, processed by rolling and annealing the as-cast alloy and rapidly solidifying/melt-spinning and age treating at different temperatures respectively, were investigated by differential thermal analysis(DTA), X-ray diffraction(XRD), and laser optical microscopy(LOM), scanning electron microscopy (SEM), and transmission electron microscopy(TEM). The evolutionary direction of microstructure prescribed by thermodynamics in the Mg97Zn1Y2 alloy is reflected from experimental data of the as-cast alloy; and the actual evolution paths selected by kinetics are depicted in detail in the as-spun alloy and rolled alloy. The strong influences of thermodynamic nonequilibrium mechanism, which entails the factual complexity of microstructures typically during rapid solidification and deformation processing for strengthening the creep resistant magnesium alloy, are presented.

  7. Influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Ling; TIAN Su-gui; MENG Fan-lai; DU Hong-qiang

    2006-01-01

    Extrusion treatment is a common method to refine the grain size and improve the mechanical properties of metal material. The influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy was investigated. The results show that the mechanical properties of AZ31 alloy are obviously improved by extrusion treatment. The ultimate tensile strength (UTS) of AZ31 alloy at room temperature is measured to be 222 MPa, and is enhanced to 265.8 MPa after extrusion at 420℃. The yield tensile strength (YTS) of AZ31 alloy at room temperature is measured to be 84 MPa, and is enhanced to 201 MPa after extrusion at 420℃. The effective improvements on mechanical properties result from the formation of the finer grains during extrusion and the finer particles precipitated by age treatment. The features of the microstructure evolution during hot extruded of AZ31 alloy are dislocation slipping on the matrix and occurrence of the dynamic recrystallization.

  8. Magnesium–Gold Alloy Formation by Underpotential Deposition of Magnesium onto Gold from Nitrate Melts

    Directory of Open Access Journals (Sweden)

    Vesna S. Cvetković

    2017-03-01

    Full Text Available Magnesium underpotential deposition on gold electrodes from magnesium nitrate –ammonium nitrate melts has been investigated. Linear sweep voltammetry and potential step were used as electrochemical techniques. Scanning electron microscopy (SEM, energy dispersive spectrometry (EDS and X-ray diffraction (XRD were used for characterization of obtained electrode surfaces. It was observed that reduction processes of nitrate, nitrite and traces of water (when present, in the Mg underpotential range studied, proceeded simultaneously with magnesium underpotential deposition. There was no clear evidence of Mg/Au alloy formation induced by Mg UPD from the melt made from eutectic mixture [Mg(NO32·6H2O + NH4NO3·XH2O]. However, EDS and XRD analysis showed magnesium present in the gold substrate and four different Mg/Au alloys being formed as a result of magnesium underpotential deposition and interdiffusion between Mg deposit and Au substrate from the melt made of a nonaqueous [Mg(NO32 + NH4NO3] eutectic mixture at 460 K.

  9. Magnesium alloy-graphite composites with tailored heat conduction properties for hydrogen storage applications

    Energy Technology Data Exchange (ETDEWEB)

    Pohlmann, Carsten; Kalinichenka, Siarhei [Institute for Materials Science, Dresden University of Technology, Helmholtzstr. 7, 01069 Dresden (Germany); Roentzsch, Lars; Hutsch, Thomas [Fraunhofer Institute for Manufacturing Technology and Applied Materials Research, Winterbergstr. 28, 01277 Dresden (Germany); Kieback, Bernd [Institute for Materials Science, Dresden University of Technology, Helmholtzstr. 7, 01069 Dresden (Germany); Fraunhofer Institute for Manufacturing Technology and Applied Materials Research, Winterbergstr. 28, 01277 Dresden (Germany)

    2010-12-15

    Melt-spun magnesium alloys that contain catalytically active constituents have become attractive hydrogen storage materials due to their ultra-fine and homogeneous microstructure and their excellent (de-)hydrogenation characteristics. However, their heat conduction properties have to be improved for practical applications. For this purpose, composites of melt-spun magnesium alloys and expanded natural graphite (ENG) were examined in this work. Melt-spun flakes were mixed with different amounts of up to 25.5 wt.% ENG. These mixtures were compacted to cylindrical pellets using compaction pressures up to 600 MPa. For comparison, pellets of pure magnesium hydride and ENG were equally processed. All sets of specimens were investigated regarding their thermal conductivities in radial and axial direction, their microstructure and phase fractions. It was found that the heat transfer characteristics can be tailored in a wide range, e.g. the thermal conductivity of magnesium alloy-ENG compacts were tuned from 1 up to 47 W m{sup -1} K{sup -1}. For the system MgH{sub 2}-ENG, the thermal conductivity can be adjusted from 1 up to 43 W m{sup -1} K{sup -1}. Therefore, a hydrogen storage material with homogeneous heat transfer properties can be anticipated which only slightly depend on the hydrogenated fraction. (author)

  10. Novel magnesium alloy Mg–2La caused no cytotoxic effects on cells in physiological conditions

    Energy Technology Data Exchange (ETDEWEB)

    Weizbauer, Andreas, E-mail: weizbauer.andreas@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); CrossBIT, Center for Biocompatibility and Implant-Immunology, Department of Orthopedic Surgery, Hannover Medical School, Feodor-Lynen-Str. 31, 30625 Hannover (Germany); Seitz, Jan-Marten [Institute of Materials Science, Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen (Germany); Werle, Peter [ABB AG, Trafoweg 4, 06112 Halle (Germany); Hegermann, Jan [Institute of Functional and Applied Anatomy, Hannover Medical School, Carl-Neuberg-Straße 1, 30625 Hannover (Germany); Willbold, Elmar [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); CrossBIT, Center for Biocompatibility and Implant-Immunology, Department of Orthopedic Surgery, Hannover Medical School, Feodor-Lynen-Str. 31, 30625 Hannover (Germany); Eifler, Rainer [Institute of Materials Science, Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen (Germany); Windhagen, Henning [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); Reifenrath, Janin [Small Animal Clinic, University of Veterinary Medicine Hannover, Bünteweg 9, 30559 Hannover (Germany); Waizy, Hazibullah [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany)

    2014-08-01

    Using several different in vitro assays, a new biodegradable magnesium alloy Mg–2La, composed of 98% magnesium and 2% lanthanum, was investigated as a possible implant material for biomedical applications. An in vitro cytotoxicity test, according to EN ISO 10993-5/12, with L929 and human osteoblastic cells identified no toxic effects on cell viability at physiological concentrations (at 50% dilutions and higher). The metabolic activity of human osteoblasts in the 100% extract was decreased to < 70% and was therefore rated as cytotoxic. The degradation rates of Mg–2La were evaluated in phosphate buffered saline and four different cell culture media. The degradation rates were shown to be influenced by the composition of the solution, and the addition of fetal bovine serum slightly accelerated the corrosive process. The results of these in vitro experiments suggest that Mg–2La is a promising candidate for use as an orthopedic implant material. - Highlights: • A new magnesium alloy (Mg–2La) has been developed. • Magnesium alloy Mg–2La revealed no toxic effect in physiological concentrations. • Degradation rates were influenced by the corrosion media. • The addition of fetal bovine serum increased the corrosive process slightly.

  11. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    Science.gov (United States)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  12. Preparation and Performance of Rare Earths Chemical Conversion Film on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Golden yellow cerium conversion film was obtained on magnesium alloys surface by immersion method and the preparation parameters were established. The influence of different process parameters on the surface morphology and performance of the conversion film were analyzed by means of SEM and electrochemical method. Formation dynamics about cerium conversion film on magnesium alloy in solution containing cerium salt and the anti-corrosion behavior of the conversion film in 3.5% NaCl solution were studied by electrochemical method respectively. The results shows that the conversion film is more compact at room temperature when concentration of cerium sulfate is 10 g·L-1 in the solution; the open circuit potential of the magnesium sample moves up to positive direction about 100 mV, the surface of conversion film becomes even and lustrous, and the adhesion intensity of conversion film increases when adding aluminum nitrate into the solution containing cerium salt. The pH value of the solution and immersion time of the sample in the solution also affect the surface morphology and anti-corrosion property of the conversion film. After covered by rare earths conversion film, the anti-corrosion property of magnesium alloy is obviously improved. Rare earth conversion film has self-repairing capability in corrosion medium.

  13. Evaluation of magnesium alloys with alternative surface finishing for the proliferation and chondro-differentiation of human mesenchymal stem cells

    Energy Technology Data Exchange (ETDEWEB)

    Trinidad, J; Arruebarrena, G; De Argandona, E Saenz; De Eguino, G Ruiz; Infante, A; RodrIguez, C I, E-mail: jtrinidad@eps.mondragon.edu

    2010-11-01

    Articular cartilage has little capacity for self-repair. As a result, continuous mechanical stress can lead to the degradation of articular cartilage, culminating in progressive damage and joint degeneration. Tissue engineering has arisen as a promising therapeutic approach to cartilage repair. Magnesium alloys are one of the most important metallic biomaterials emerging in this area due to their biocompatibility, bio-absorbability and especially to their mechanical properties. These properties make magnesium alloys a promising biomaterial in the regeneration of cartilage tissue. Objective. This study was undertaken to analyze the influence of surface characteristics of magnesium alloys in the adhesion, proliferation and differentiation of human mesenchymal stem cells (MSCs). Methods. Two commercial magnesium alloys (AZ31B and ZM21) were subjected to different treatments in order to obtain four different surfaces in each alloy. Human MSCs were seeded into the magnesium alloys and analyzed for their proliferation and chondrogenesis differentiation ability. Results. Human MSCs showed a greater proliferation and chondro-differentiation when cultured in the ZM21 magnesium alloy with a surface finishing of fine sanding, polishing, and etching.

  14. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer

    Directory of Open Access Journals (Sweden)

    Tianwen Yuan

    2016-05-01

    Full Text Available Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone (PCL and poly(trimethylene carbonate (PTMC as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC stent group were similar to those in the control group (p > 0.05. The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC stent group than in the control group (p < 0.05. Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture.

  15. Direct-reading spectrochemical analysis of magnesium alloys; Analisis espectroquimico de lectura directa de aleaciones de magnesio

    Energy Technology Data Exchange (ETDEWEB)

    Roca Adell, M.

    1964-07-01

    A Quantometer has been applied to the determination of aluminum, berylium, calcium, iron, silicon and zinc in magnesium alloys Magnox, after the conversion of the samples to the oxide. For the aluminum, whose concentration is relatively high, the conducting briquets technique with an interrupted discharge is employed, using the magnesium as the internal standard. For the other elements a total burning method with direct current arc is employed, using also the magnesium as the internal standard. (Author) 7 refs.

  16. Biodegradable Orthopedic Magnesium-Calcium (MgCa Alloys, Processing, and Corrosion Performance

    Directory of Open Access Journals (Sweden)

    Yuebin Guo

    2012-01-01

    Full Text Available Magnesium-Calcium (Mg-Ca alloy has received considerable attention as an emerging biodegradable implant material in orthopedic fixation applications. The biodegradable Mg-Ca alloys avoid stress shielding and secondary surgery inherent with permanent metallic implant materials. They also provide sufficient mechanical strength in load carrying applications as opposed to biopolymers. However, the key issue facing a biodegradable Mg-Ca implant is the fast corrosion in the human body environment. The ability to adjust degradation rate of Mg-Ca alloys is critical for the successful development of biodegradable orthopedic implants. This paper focuses on the functions and requirements of bone implants and critical issues of current implant biomaterials. Microstructures and mechanical properties of Mg-Ca alloys, and the unique properties of novel magnesium-calcium implant materials have been reviewed. Various manufacturing techniques to process Mg-Ca based alloys have been analyzed regarding their impacts on implant performance. Corrosion performance of Mg-Ca alloys processed by different manufacturing techniques was compared. In addition, the societal and economical impacts of developing biodegradable orthopedic implants have been emphasized.

  17. Effect of laser surface melting on microstructure and corrosion characteristics of AM60B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Cancan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Liang, Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhou, Jiansong, E-mail: jszhou@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Wang, Lingqian [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Li, Qingbiao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China)

    2015-07-15

    Highlights: • Laser surface melting was used on