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Sample records for az91 magnesium alloy

  1. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-01-01

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO 2 with some Mg(OH) 2 . The middle layer that is 50 nm thick comprises predominantly TiO 2 and MgO with minor contributions from MgAl 2 O 4 and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti 3 Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37±1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased β-Mg 12 Al 17 phase

  2. AZ91C magnesium alloy modified by Cd

    DEFF Research Database (Denmark)

    Shabadi, R.; Ambat, Rajan; Dwarakadasa, E.S.

    2014-01-01

    In the present work, the effect of Cd on the microstructure, mechanical properties and general corrosion behaviour of AZ91C alloys was investigated. Addition of Cd was found not to be efficient in modifying/refining the microstructure or β-phase. A morphology change in β-phase from fine continuous...... precipitates to discontinuous β-phase upon the addition of Cd was observed. A marginal increment in mechanical properties was observed. General corrosion behaviour was followed with weight loss measurements, potentiostatic polarisation studies and surface studies in 3.5% sodium chloride solution and 3.......5% sodium chloride with 2% potassium dichromate solution. Cd addition deteriorated the corrosion behaviour of AZ91C. This behaviour was attributed to the formation of chunks of β-phase upon the addition of Cd. AZ91C with refined β-phase distribution, performed rather better in the NaCl solutions....

  3. CYCLIC FATIGUE RESISTANCE OF AZ91 MAGNESIUM ALLOY

    Directory of Open Access Journals (Sweden)

    Aneta Němcová

    2009-11-01

    Full Text Available The paper deals with determination of principal mechanical properties and the investigation of fatigue behaviour of AZ91 magnesium alloy. The experimental material was made by squeeze casting technique and heat treated to obtain T4 state (solution annealing, when hard, brittle Mg17Al12 intermetallic phase is dissolved. The basic mechanical properties (Young’s modulus, ultimate tensile strength, yield strength, elongation to fracture and reduction of area were determined by static tensile test. Furthermore, fatigue parameters were investigated. The S-N curve on the basis of smooth test bars tested under symmetrical push-pull loading at room temperature was evaluated. The measured data were subsequently used for fitting with suitable regression functions (Kohout & Věchet and Stromeyer for determination of the fatigue parameters. Fatigue limit sigma-c of the studied alloy for 108 cycles is approaching 50 MPa. In addition, the fracture surfaces were observed by scanning electron microscopy. The failure analysis proved that the striations were observed in fatigue crack propagation area and in the area of static fracture was observed the transgranular ductile fracture. The structure of the studied alloy in the basic state and after heat treatment was observed by light and scanning electron microscopy.

  4. Fatigue life of the casting-magnesium alloy AZ91

    International Nuclear Information System (INIS)

    Eisenmeier, G.; Mughrabi, H.; Holzwarth, B.; Hoeppel, H.W.; Ding, H.Z.

    2000-01-01

    The cyclic deformation behaviour of the die-casting magnesium alloy AZ91 was investigated at constant total strain amplitudes between 1.4 x 10 -3 and 2 x 10 -2 at room temperature (20 C) and at 130 C. At low total strain amplitudes, a weak cyclic softening at the beginning of the fatigue tests is followed by cyclic hardening, whereas at high total strain amplitudes a strong cyclic hardening occurs throughout. The fatigue lives at 130 C are slightly longer at high strain amplitudes but shorter at low strain amplitudes than at room temperature. The fatigue life data for both temperatures can be described well by the laws of Manson-Coffin and Basquin. The microstructural investigations performed show the strong influence of several microstructural features on the initiation and propagation of fatigue cracks. In order to understand the fatigue crack propagation behaviour, fatigue tests were interrupted at certain numbers of cycles in order to make replicas of the surface of the samples. It could be verified that crack propagation occurs mainly by the coalescence of smaller cracks. Furthermore, unloading tests, performed within a closed cycle, were carried out in order to capture the changes of stiffness (compliance) during a closed cycle with the aim to ascertain the damage evolution occurring during the fatigue tests and to determine the stresses at which the cracks open and close. Finally, two-step fatigue tests were carried out with the objective to quantify deviations from the linear damage rule (LDR) of Palmgren and Miner. The results obtained in this study will be used to formulate a microstructurally based life-prediction concept for single-step as well as for two-step fatigue loading. (orig.)

  5. About some corrosion mechanisms of AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Ballerini, Gaia; Bardi, Ugo; Bignucolo, Roberto; Ceraolo, Giuseppe

    2005-01-01

    The present work is dedicated to a study of the corrosion resistance of AZ91D (91% Mg) alloy in wet environments. Three industrial alloys obtained by die-casting or sand casting were subjected to salt spray corrosion tests (ASTM-B117 standard) and immersion tests. Weight loss kinetic curves were measured. Surface analysis was performed by X-ray photoelectron diffraction (XPS). After corrosion the sand cast alloy presents a surface mainly enriched in hydroxides and carbonates while the die-cast alloy presents a surface enriched also in mixed Mg-Al oxides. The quantitative analysis of the rate Mg/Al shows an enrichment in aluminium for the die-cast alloys in comparison to the sand cast alloy

  6. Diffusion Bonding and Post-Weld Heat Treatment of Extruded AZ91 Magnesium Alloys

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    Fei LIN

    2015-11-01

    Full Text Available The grain size of as-extruded AZ91 magnesium alloys was refined to 12.31 μm from 21.41 μm by recrystallization annealing. The vacuum diffusion welding of as-annealed AZ91 magnesium alloys was researched. The results showed that the maximum shear strength of joints reached 64.70 MPa in the situation of 10 MPa bonding pressure, 18 Pa vacuum degree, 470 °C bonding temperature and 90 min bonding time; both bonding temperature and time are the main influence factors on as-extruded AZ91 magnesium alloys diffusion welding. Then the diffusion welded specimens were annealed, and the shear strength of joints was further improved to 76.93 MPa.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9699

  7. A Comparative Electrochemical Study of AZ31 and AZ91 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    S. A. Salman

    2010-01-01

    Full Text Available A comparative study has been carried out on AZ31 and AZ91 magnesium alloys in order to understand the electrochemical behavior in both alkaline and chloride containing solutions. The open circuit potential (OCP was examined in 1 M NaOH and 3.5 mass % NaCl solutions. AZ31 magnesium alloy shows several potential drops throughout the immersion in 1 M NaOH solution, though AZ91 does not show this phenomenon. The specimens were anodized at a constant potential of 3 V for 30 minutes at 298 K in 1 M NaOH solution. The anticorrosion behavior of the anodized specimens was better than those of nonanodized specimens. The anodized AZ91 has better corrosion resistance compared to nonanodized specimen and anodized AZ31 magnesium alloy.

  8. Influence of Zeolite Coating on the Corrosion Resistance of AZ91D Magnesium Alloy.

    Science.gov (United States)

    Banerjee, P Chakraborty; Woo, Ren Ping; Grayson, Sam Matthew; Majumder, Amrita; Raman, R K Singh

    2014-08-22

    The protective performance of zeolite coating on AZ91D magnesium alloy was evaluated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in 0.1 M sodium chloride solution (NaCl). Electrical equivalent circuit (EEC) was developed based upon hypothetical corrosion mechanisms and simulated to correspond to the experimental data. The morphology and the chemical nature of the coating were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. Post corrosion morphologies of the zeolite coated and the uncoated AZ91D alloy were investigated using SEM. The corrosion resistance of the zeolite coated specimen was at least one order of magnitude higher than the uncoated specimen.

  9. Laser cladding of Zr-based coating on AZ91D magnesium alloy for ...

    Indian Academy of Sciences (India)

    based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry ...

  10. Laser cladding of Zr-based coating on AZ91D magnesium alloy for ...

    Indian Academy of Sciences (India)

    3Hubei Key Laboratory of Hydroelectric Machinery Design & Maintenance, ... To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of ... process that lead to inflammatory cascades which reduce bio- ... tions regarding their application as protective films on load- ... Experimental.

  11. Fatigue properties of magnesium alloy AZ91 processed by severe plastic deformation

    Czech Academy of Sciences Publication Activity Database

    Fintová, Stanislava; Kunz, Ludvík

    2015-01-01

    Roč. 42, FEB (2015), s. 219-228 ISSN 1751-6161 R&D Projects: GA ČR GAP108/10/2001 Institutional support: RVO:68081723 Keywords : AZ91 magnesium alloy * ECAP * Fatigue * Crack initiation Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.876, year: 2015 http://www.sciencedirect.com/science/article/pii/S1751616114003713

  12. Comparison of Electrochemical Methods for the Evaluation of Cast AZ91 Magnesium Alloy

    Czech Academy of Sciences Publication Activity Database

    Tkacz, J.; Minda, J.; Fintová, Stanislava; Wasserbauer, J.

    2016-01-01

    Roč. 9, č. 11 (2016), č. článku 925. ISSN 1996-1944 Institutional support: RVO:68081723 Keywords : AZ91 magnesium alloy * cathodic polarization curve * anodic polarization curve * linear polarization curve Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.654, year: 2016 http://www.mdpi.com/1996-1944/9/11/925

  13. Effect of alternating voltage treatment on corrosion resistance of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, X. [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin (China); Zhang, T.; Shao, Y.; Meng, G.; Wang, F. [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China)

    2012-06-15

    AZ91D magnesium alloy was treated by the alternating voltage (AV) treatment technique. The optimal AV-treatment parameters of the alloy were determined by orthogonal experiments. Polarization curve, electrochemical impedance spectroscopy (EIS), and scanning electrochemical microscopy (SECM) were used to understand the effect of AV-treatment on the corrosion resistance of the alloy. AFM, contact angle, and XPS were employed to investigate further the influence of AV-treatment on the properties of the surface film formed on the alloy after AV-treatment. The results showed that a uniform and stable film was formed and the corrosion resistance of AZ91D magnesium alloy was significantly improved after AV-treatment. This was caused by the noticeable change of the chemical structure and semi-conducting properties of the surface film after AV-treatment. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Study on fluidity of squeeze cast AZ91D magnesium alloy with different wall thicknesses

    Directory of Open Access Journals (Sweden)

    Chen Yun

    2014-03-01

    Full Text Available Rectangular cross-section specimens with different section thicknesses were prepared to study the influences of pouring temperature, mould temperature and squeeze velocity on the fluidity of squeeze cast AZ91D magnesium alloy by means of orthogonal test design method. The results show that pouring temperature, mould temperature and squeeze velocity can significantly affect the fluidity of magnesium alloy specimens with wall thickness no more than 4 mm, and the pouring temperature is the most influential factor on the fluidity of specimens with wall thickness of 1, 2 and 3 mm, while mould temperature is the one for specimens with wall thickness of 4 mm. Increasing pouring temperature between 700 °C and 750 °C is beneficial to the fluidity of AZ91D magnesium alloy, and increasing mould temperature significantly enhances the filling ability of thick (3 and 4 mm section castings. The fluidity of squeeze cast magnesium alloy increases with the increase of wall thickness. It is not recommended to produce magnesium alloy casting with wall thickness of smaller than 3 mm by squeeze cast process due to the poor fluidity. The software DPS was used to generate the regression model, and linear regression equations of the fluidity of squeeze cast AZ91D with different wall thicknesses are obtained using the test results.

  15. Effect of ECAP on microstructure and mechanical properties of cast AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Chung, C W; Gao, W; Ding, R G; Chiu, Y L

    2010-01-01

    An as-cast AZ91 magnesium alloy was processed by Equal Channel Angular Pressing (ECAP) at 320 0 C. The microstructure and mechanical properties were studied. It has been found that ECAP refines both the grains and precipitates, thus modifies the strength and ductility of the processed alloy. After the first pass of ECAP, the yield stress improves significantly from 71 MPa to 140 MPa.

  16. Effect of magnesium hydride on the corrosion behavior of an AZ91 magnesium alloy in sodium chloride solution

    International Nuclear Information System (INIS)

    Chen Jian; Dong Junhua; Wang Jianqiu; Han Enhou; Ke Wei

    2008-01-01

    The effect of magnesium hydride on the corrosion behavior of an as-cast AZ91 alloy in 3.5 wt.% NaCl solution was investigated using gas collection method and potentiostatic test. The Pourbaix diagram of Mg-H 2 O system was built using thermodynamic calculation. It was possible that magnesium hydride could form in the whole pH range in theory. The experimental results showed that at cathodic region, magnesium hydride formed on surface, which was the controlling process for the corrosion behavior of AZ91 alloy; at anodic region and free corrosion potential, magnesium hydride model and partially protective film model, monovalent magnesium ion model and particle undermining model were responsible for the corrosion process of AZ91 alloy

  17. Influence of Zeolite Coating on the Corrosion Resistance of AZ91D Magnesium Alloy

    OpenAIRE

    Banerjee, P. Chakraborty; Woo, Ren Ping; Grayson, Sam Matthew; Majumder, Amrita; Raman, R. K. Singh

    2014-01-01

    The protective performance of zeolite coating on AZ91D magnesium alloy was evaluated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in 0.1 M sodium chloride solution (NaCl). Electrical equivalent circuit (EEC) was developed based upon hypothetical corrosion mechanisms and simulated to correspond to the experimental data. The morphology and the chemical nature of the coating were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD...

  18. Metallurgical bond between magnesium AZ91 alloy and aluminium plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Pala, Zdeněk; Neufuss, Karel; Vilémová, Monika; Mušálek, Radek; Stoulil, J.; Slepička, P.; Chráska, Tomáš

    2015-01-01

    Roč. 282, November (2015), s. 163-170 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Plasma spraying * AZ91 magnesium alloy * Aluminium * Metallurgical bond * X-ray diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S0257897215303297

  19. The surface chemistry of 3-mercaptopropyltrimethoxysilane films deposited on magnesium alloy AZ91

    International Nuclear Information System (INIS)

    Scott, A.; Gray-Munro, J.E.

    2009-01-01

    Magnesium and its alloys have desirable physical and mechanical properties for a number of applications. Unfortunately, these materials are highly susceptible to corrosion, particularly in the presence of aqueous solutions. The purpose of this study is to develop a uniform, non-toxic surface treatment to enhance the corrosion resistance of magnesium alloys. This paper reports the influence of the coating bath parameters and alloy microstructure on the deposition of 3-mercaptopropyltrimethoxysilane (MPTS) coatings on magnesium alloy AZ91. The surface chemistry at the magnesium/MPTS interface has also been explored. The results indicate that the deposition of MPTS onto AZ91 was influenced by both the pH and MPTS concentration in the coating bath. Furthermore, scanning electron microscopy results showed that the MPTS film deposited uniformly on all phases of the magnesium alloy surface. X-ray photoelectron spectroscopy studies revealed that at the magnesium/MPTS interface, the molecules bond to the surface through the thiol group in an acid-base interaction with the Mg(OH) 2 layer, whereas in the bulk of the film, the molecules are randomly oriented.

  20. The effect of PVD coatings on the corrosion behaviour of AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Altun, Hikmet; Sen, Sadri

    2006-01-01

    In this study, multilayered AlN (AlN + AlN + AlN) and AlN + TiN were coated on AZ91 magnesium alloy using physical vapour deposition (PVD) technique of DC magnetron sputtering, and the influence of the coatings on the corrosion behaviour of the AZ91 alloy was examined. A PVD system for coating processes, a potentiostat for electrochemical corrosion tests, X-ray difractometer for compositional analysis of the coatings, and scanning electron microscopy for surface examinations were used. It was determined that PVD coatings deposited on AZ91 magnesium alloy increased the corrosion resistance of the alloy, and AlN + AlN + AlN coating increased the corrosion resistance much more than AlN + TiN coating. However, it was observed that, in the coating layers, small structural defects e.g., pores, pinholes, cracks that could arise from the coating process or substrate and get the ability of protection from corrosion worsened were present

  1. Influence of Zeolite Coating on the Corrosion Resistance of AZ91D Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    P. Chakraborty Banerjee

    2014-08-01

    Full Text Available The protective performance of zeolite coating on AZ91D magnesium alloy was evaluated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS in 0.1 M sodium chloride solution (NaCl. Electrical equivalent circuit (EEC was developed based upon hypothetical corrosion mechanisms and simulated to correspond to the experimental data. The morphology and the chemical nature of the coating were characterized by scanning electron microscopy (SEM and X-ray diffraction (XRD analysis. Post corrosion morphologies of the zeolite coated and the uncoated AZ91D alloy were investigated using SEM. The corrosion resistance of the zeolite coated specimen was at least one order of magnitude higher than the uncoated specimen.

  2. Characterization of fold defects in AZ91D and AE42 magnesium alloy permanent mold castings

    International Nuclear Information System (INIS)

    Bichler, L.; Ravindran, C.

    2010-01-01

    Casting premium-quality magnesium alloy components for aerospace and automotive applications poses unique challenges. Magnesium alloys are known to freeze rapidly prior to filling a casting cavity, resulting in misruns and cold shuts. In addition, melt oxidation, solute segregation and turbulent metal flow during casting contribute to the formation of fold defects. In this research, formation of fold defects in AZ91D and AE42 magnesium alloys cast via the permanent mold casting process was investigated. Computer simulations of the casting process predicted the development of a turbulent metal flow in a critical casting region with abrupt geometrical transitions. SEM and light optical microscopy examinations revealed the presence of folds in this region for both alloys. However, each alloy exhibited a unique mechanism responsible for fold formation. In the AZ91D alloy, melt oxidation and velocity gradients in the critical casting region prevented fusion of merging metal front streams. In the AE42 alloy, limited solubility of rare-earth intermetallic compounds in the α-Mg phase resulted in segregation of Al 2 RE particles at the leading edge of a metal front and created microstructural inhomogeneity across the fold.

  3. Environmental friendly anodizing of AZ91D magnesium alloy in alkaline borate-benzoate electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yan [Department of Chemistry, Zhejiang University, Hangzhou 310027 (China); Department of Chemistry, Tianshui Normal University, Tianshui 741000 (China); Wei Zhongling [Magnesium Technology Co., Ltd., Chinese Academy of Sciences, Jiaxing 314051 (China); Yang Fuwei [Department of Chemistry, Tianshui Normal University, Tianshui 741000 (China); Zhang Zhao, E-mail: eaglezzy@zjuem.zju.edu.cn [Department of Chemistry, Zhejiang University, Hangzhou 310027 (China); Key Laboratory for Light Alloy Materials Technology, Jiaxing 314051 (China)

    2011-06-02

    Highlights: > Environmental friendly PEO technology for AZ91 magnesium alloy is developed. > NaBz is used as new additive and it is low-cost and environmental friendly. > The effect of NaBz additive on the properties of the anodized film was studied. > Anodized film with excellent corrosion resistance is obtained. > The forming mechanism of anodized film in the presence of NaBz is approached. - Abstract: A kind of environmental friendly anodizing routine for AZ91D magnesium alloy, based on an alkaline borate-sodium benzoate electrolyte (NaBz) was studied. The effect of NaBz on the properties of the anodized film was investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrometry (EDS), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS), respectively. The results showed that the anodizing process, surface morphology, thickness, phase structure and corrosion resistance of the anodized film were strongly dependent on the concentration of NaBz. In the presence of adequate NaBz, a thick, compact and smoothing anodized film with excellent corrosion resistance was produced. Moreover, the forming mechanism of the anodized film in the presence of NaBz additive was also approached, which was a suppression of arc discharge process by the adsorption of Bz{sup -} on the surface of magnesium alloy substrate.

  4. Environmental friendly anodizing of AZ91D magnesium alloy in alkaline borate-benzoate electrolyte

    International Nuclear Information System (INIS)

    Liu Yan; Wei Zhongling; Yang Fuwei; Zhang Zhao

    2011-01-01

    Highlights: → Environmental friendly PEO technology for AZ91 magnesium alloy is developed. → NaBz is used as new additive and it is low-cost and environmental friendly. → The effect of NaBz additive on the properties of the anodized film was studied. → Anodized film with excellent corrosion resistance is obtained. → The forming mechanism of anodized film in the presence of NaBz is approached. - Abstract: A kind of environmental friendly anodizing routine for AZ91D magnesium alloy, based on an alkaline borate-sodium benzoate electrolyte (NaBz) was studied. The effect of NaBz on the properties of the anodized film was investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrometry (EDS), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS), respectively. The results showed that the anodizing process, surface morphology, thickness, phase structure and corrosion resistance of the anodized film were strongly dependent on the concentration of NaBz. In the presence of adequate NaBz, a thick, compact and smoothing anodized film with excellent corrosion resistance was produced. Moreover, the forming mechanism of the anodized film in the presence of NaBz additive was also approached, which was a suppression of arc discharge process by the adsorption of Bz - on the surface of magnesium alloy substrate.

  5. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

  6. Organic coatings silane-based for AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Hu Junying; Li Qing; Zhong Xiankang; Li Longqin; Zhang Liang

    2010-01-01

    Organic coatings silane-based containing electron withdrawing group or electron donating group have been synthesized and evaluated as prospective surface treatments for AZ91D magnesium alloy by hydrolysis and condensation reaction of the different silanes. Electrochemical tests were employed to confirm the corrosion resistance ability of the two kinds of organic coatings. The results showed that the coating with electron donating group had better corrosion protection performance. On the basis of the spatial configuration and the density of charge of those silanes molecules which was obtained through Gaussian 03 procedure based on B3LYP and density functional theory, combining experiment results, the rational explanation was provided.

  7. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-11-15

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF{sub 2} conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  8. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    International Nuclear Information System (INIS)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-01-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF 2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  9. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-11-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  10. The study of a Mg-rich epoxy primer for protection of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu Xiangyu [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.c [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zhao Xuhui; Tang Yuming; Feng Xingguo [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Research highlights: {yields} A Mg-rich epoxy primer was prepared by adding pure magnesium particles in epoxy coating. Cross scratch testing results showed that in 3% NaCl solution the Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. {yields} The open circuit potential of AZ91D alloy in NaCl solution decreased after coated with Mg-rich coating, suggesting that cathodic protection effect of the Mg-rich coating on AZ91D alloy was present. {yields} EIS studies showed that during the immersion tests of AZ91D alloy with Mg-rich coating the magnesium particles in coating dissolved with the charge-transfer resistance R{sub ct} at the magnesium particle/coating interface decreased and the double-layer capacitance Q{sub dl} increased. While the coating resistance remained stable for a long time and corrosion of the AZ91D alloy substrate was obviously delayed. - Abstract: A Mg-rich epoxy primer was prepared by adding pure magnesium particles to an epoxy coating. The coating properties were studied with electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. The open circuit potential measurements showed cathodic protection effect of the Mg-rich primer on AZ91D alloy. Cross scratch testing showed that the Mg-rich primer provided better protection for the substrate than original epoxy coating. The precipitation of Mg(OH){sub 2} in the coating also provided some degree of barrier protection.

  11. The study of a Mg-rich epoxy primer for protection of AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Lu Xiangyu; Zuo Yu; Zhao Xuhui; Tang Yuming; Feng Xingguo

    2011-01-01

    Research highlights: → A Mg-rich epoxy primer was prepared by adding pure magnesium particles in epoxy coating. Cross scratch testing results showed that in 3% NaCl solution the Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. → The open circuit potential of AZ91D alloy in NaCl solution decreased after coated with Mg-rich coating, suggesting that cathodic protection effect of the Mg-rich coating on AZ91D alloy was present. → EIS studies showed that during the immersion tests of AZ91D alloy with Mg-rich coating the magnesium particles in coating dissolved with the charge-transfer resistance R ct at the magnesium particle/coating interface decreased and the double-layer capacitance Q dl increased. While the coating resistance remained stable for a long time and corrosion of the AZ91D alloy substrate was obviously delayed. - Abstract: A Mg-rich epoxy primer was prepared by adding pure magnesium particles to an epoxy coating. The coating properties were studied with electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. The open circuit potential measurements showed cathodic protection effect of the Mg-rich primer on AZ91D alloy. Cross scratch testing showed that the Mg-rich primer provided better protection for the substrate than original epoxy coating. The precipitation of Mg(OH) 2 in the coating also provided some degree of barrier protection.

  12. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance.

    Science.gov (United States)

    Mukhametkaliyev, T M; Surmeneva, M A; Vladescu, A; Cotrut, C M; Braic, M; Dinu, M; Vranceanu, M D; Pana, I; Mueller, M; Surmenev, R A

    2017-06-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. In vitro corrosion of pure magnesium and AZ91 alloy?the influence of thin electrolyte layer thickness

    OpenAIRE

    Zeng, Rong-Chang; Qi, Wei-Chen; Zhang, Fen; Li, Shuo-Qi

    2016-01-01

    In vivo degradation predication faces a huge challenge via in vitro corrosion test due to the difficulty for mimicking the complicated microenvironment with various influencing factors. A thin electrolyte layer (TEL) cell for in vitro corrosion of pure magnesium and AZ91 alloy was presented to stimulate the in vivo corrosion in the micro-environment built by the interface of the implant and its neighboring tissue. The results demonstrated that the in vivo corrosion of pure Mg and the AZ91 all...

  14. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Mokhtarishirazabad, Mehdi [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Azadi, Mohammad, E-mail: m_azadi@ip-co.com [Fatigue and Wear Workgroup, Irankhodro Powertrain Company (IPCO), Tehran (Iran, Islamic Republic of); Hossein Farrahi, Gholam [School of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Winter, Gerhard; Eichlseder, Wilfred [Chair of Mechanical Engineering, University of Leoben, Leoben (Austria)

    2013-12-20

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests.

  15. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    International Nuclear Information System (INIS)

    Mokhtarishirazabad, Mehdi; Azadi, Mohammad; Hossein Farrahi, Gholam; Winter, Gerhard; Eichlseder, Wilfred

    2013-01-01

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests

  16. Sealing of PEO Coated AZ91 Magnesium Alloy Using La-Based Solutions

    Directory of Open Access Journals (Sweden)

    Luca Pezzato

    2017-01-01

    Full Text Available In this work, solutions containing lanthanum salts were used for a post-treatment of sealing to increase the corrosion resistance of PEO coated AZ91 alloy. PEO coatings were produced on samples of AZ91 magnesium alloy using an alkaline solution containing sodium hydroxide, sodium phosphates, and sodium silicates. The sealing treatment was performed in a solution containing 12 g/L of La(NO33 at pH 4 at different temperatures and for different treatment times. Potentiodynamic polarization test, an EIS test, showed that the sealing treatment with solution containing lanthanum nitrate caused a remarkable increase in the corrosion resistance. The corrosion behavior was correlated with the surface morphology and elemental composition evaluated with scanning electron microscope (SEM, X-ray diffraction (XRD, and X-ray photoelectron spectroscopy (XPS. In particular, the sealing treatment at 50°C for 30 min resulted in being the most promising to increase the corrosion properties of PEO treated samples because of the formation of a homogeneous sealing layer, mainly composed of La(OH3.

  17. Surface composite nanostructures of AZ91 magnesium alloy induced by high current pulsed electron beam treatment

    International Nuclear Information System (INIS)

    Li, M.C.; Hao, S.Z.; Wen, H.; Huang, R.F.

    2014-01-01

    High current pulsed electron beam (HCPEB) treatment was conducted on an AZ91 cast magnesium alloy with accelerating voltage 27 kV, energy density 3 J/cm 2 and pulse duration 2.5 μs. The surface microstructure was characterized by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS), and transmission electron microscope (TEM). The surface corrosion property was tested with electrochemical method in 3.5 wt.% NaCl solution. It is found that after 1 pulse of HCPEB treatment, the initial eutectic α phase and Mg 17 Al 12 particles started to dissolve in the surface modified layer of depth ∼15 μm. When using 15 HCPEB pulses, the Al content in surface layer increased noticeably, and the phase structure was modified as composite nanostructures consisted of nano-grained Mg 3.1 Al 0.9 domains surrounded by network of Mg 17 Al 12 phase. The HCPEB treated samples showed an improved corrosion resistance with cathodic current density decreased by two orders of magnitude as compared to the initial AZ91 alloy.

  18. Corrosion resistance of plasma-anodized AZ91D magnesium alloy by electrochemical methods

    International Nuclear Information System (INIS)

    Barchiche, C.-E.; Rocca, E.; Juers, C.; Hazan, J.; Steinmetz, J.

    2007-01-01

    Anodic coatings formed on magnesium alloys by plasma anodization process are mainly used as protective coatings against corrosion. The effects of KOH concentration, anodization time and current density on properties of anodic layers formed on AZ91D magnesium alloy were investigated to obtain coatings with improved corrosion behaviour. The coatings were characterized by scanning electron microscopy (SEM), electron dispersion X-ray spectroscopy (EDX), X-ray diffraction (XRD) and micro-Raman spectroscopy. The film is porous and cracked, mainly composed of magnesium oxide (MgO), but contains all the elements present in the electrolyte and alloy. The corrosion behaviour of anodized Mg alloy was examined by using stationary and dynamic electrochemical techniques in corrosive water. The best corrosion resistance measured by electrochemical methods is obtained in the more concentrated electrolyte 3 M KOH + 0.5 M KF + 0.25 M Na 3 PO 4 .12 H 2 O, with a long anodization time and a low current density. A double electrochemical effects of the anodized layer on the magnesium corrosion is observed: a large inhibition of the cathodic process and a stabilization of a large passivation plateau

  19. Study on microstructure and strengthening mechanism of AZ91-Y magnesium alloy

    Science.gov (United States)

    Cai, Huisheng; Guo, Feng; Su, Juan; Liu, Liang; Chen, Baodong

    2018-03-01

    AZ91-Y magnesium alloy with different thicknesses were prepared by die casting process. The main existence forms of Y in alloy and the effects of Y on microstructure and mechanical properties of alloy were studied, the main reason for the change of mechanical properties and fracture mechanism were analyzed. The results show that, yttrium exists mainly in the forms of Al2Y phase and trace solid solution in α-Mg. Yttrium can refine the grain of α-Mg, reduce the amount of eutectic β-Mg17Al12 phase and promote its discrete distribution. The room temperature tensile strength and elongation of alloy increased first and then decreased with the increase of Y content. The designed alloys containing 0.6% Y (measured containing 0.63% Y) have better mechanical properties. The change of mechanical properties of alloy is a comprehensive reflection of the effect of solid solution, grain refinement and second phase. The cracking of Al2Y phase and β-Mg17Al12 phase and crack propagation through Al2Y phase and β-Mg17Al12 phase are the main fracture mechanism of magnesium alloy containing yttrium. The cooling rate does not change the trend of the influence of Y, but affects the degree of influence of Y.

  20. Modelling of peak temperature during friction stir processing of magnesium alloy AZ91

    Science.gov (United States)

    Vaira Vignesh, R.; Padmanaban, R.

    2018-02-01

    Friction stir processing (FSP) is a solid state processing technique with potential to modify the properties of the material through microstructural modification. The study of heat transfer in FSP aids in the identification of defects like flash, inadequate heat input, poor material flow and mixing etc. In this paper, transient temperature distribution during FSP of magnesium alloy AZ91 was simulated using finite element modelling. The numerical model results were validated using the experimental results from the published literature. The model was used to predict the peak temperature obtained during FSP for various process parameter combinations. The simulated peak temperature results were used to develop a statistical model. The effect of process parameters namely tool rotation speed, tool traverse speed and shoulder diameter of the tool on the peak temperature was investigated using the developed statistical model. It was found that peak temperature was directly proportional to tool rotation speed and shoulder diameter and inversely proportional to tool traverse speed.

  1. Initial deposition mechanism of electroless nickel plating on AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    Song, Y.; Shan, D.; Han, E.

    2006-01-01

    The pretreatment processes and initial deposition mechanism of electroless nickel plating on AZ91D magnesium alloy were investigated by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX). The results showed that alkaline cleaning could remove the greases and oils from the substrate surface. Acid etching could wipe off the metal chippings and oxides. The hydrofluoric acid activating process which could improve the adhesion of coating to substrate played a key role in the subsequent process of electroless nickel plating. The nickel coating was deposited preferentially on the primary α phase and then spread to the eutectic α phase and β phase. The nickel initially nucleated on the primary α phase by a replacement reaction, then grew depending on the autocatalysis function of nickel. The coating on the β phase displayed better adhesion than that on the α phase due to the nails fixing effect. (author)

  2. Effect of surface nanocrystallization on the microstructural and corrosion characteristics of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Laleh, M., E-mail: laleh.m.1992@gmail.com [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Kargar, Farzad, E-mail: farzad.kargar@gmail.com [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

    2011-09-15

    Highlights: > Nanostructured surface layers were produced on AZ91D magnesium alloy by using SMAT. > Thickness of the deformed layer increased with increasing of the balls size. > Top surface microhardness for all of the SMATed samples increased significantly. > SMAT increased the surface roughness; increase in balls diameter increased the roughness. > SMAT using 2 mm balls increased the corrosion resistance significantly. - Abstract: Surface distinct deformed layers with thicknesses up to 150 {mu}m, with grain size in the top most surface is in the nanometer scale, were produced on AZ91D magnesium alloy using surface mechanical attrition treatment (SMAT). Effects of different ball size on the properties of the SMATed samples were investigated. The microstructural, grain size, hardness and roughness features of the treated surfaces were characterized using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-indenter and digital roughness meter, respectively. Corrosion behavior of the samples was evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. It is found that the ball diameter does not have a significant effect on the top surface grain size, but the thickness of the deformed layer increases with increase of ball size, from 50 {mu}m for 2 mm balls to 150 {mu}m for 5 mm balls. For all of the SMATed samples, the top surface microhardness value increased significantly and did not show any obvious change for samples treated with different balls. Corrosion studies show that the corrosion resistance of the sample treated with 2 mm balls is higher than that of those treated with 3 mm and 5 mm balls. This can be mainly attributed to the surface roughness and defects density of the samples, which are higher for the SMATed samples with 3 mm and 5 mm balls compared with that of sample SMATed with 2 mm balls.

  3. Non-sparking anodization process of AZ91D magnesium alloy under low AC voltage

    International Nuclear Information System (INIS)

    Li, Weiping; Li, Wen; Zhu, Liqun; Liu, Huicong; Wang, Xiaofang

    2013-01-01

    Highlights: ► Four different processes appear on magnesium alloys with applied voltage increase. ► Non-sparking film formation process occurred in the range of 6–10 V AC. ► The film was composed of Mg 2 SiO 4 with a stable growth rate in 30 min. ► Film growth was a balance of electrochemical dissolution and chemical deposition. -- Abstract: Anodization is widely recognized as one of the most important surface treatments for magnesium alloys. However, since high voltage oxidation films are limited in some applications due to porosity and brittleness, it is worthwhile to explore the non-sparking oxidizing process. In this work, AZ91D was electrochemically anodized at different AC voltages in an electrolyte containing 120 g/L NaOH and 80 g/L Na 2 SiO 3 ·9H 2 O. The effects of voltage on the surface morphology, composition and reaction process, especially the non-sparking discharge anodic film formation process, were investigated. The results showed that four different processes would appear according to the applied voltage variation from 6 V to 40 V, and that the non-sparking film formation process occurred in the range of 6–10 V. The film formed on the AZ91D surface under 10 V AC was mainly composed of Mg 2 SiO 4 with a lamellar structure. The horizontal and vertical expansion of the lamellar structure resulted in the formation of a multi-layered structure with a stable, linear growth rate for 30 min. The non-sparking film formation process can be considered to be the result of a balance of electrochemical dissolution and chemical deposition reaction

  4. Non-sparking anodization process of AZ91D magnesium alloy under low AC voltage

    Energy Technology Data Exchange (ETDEWEB)

    Li, Weiping, E-mail: liweiping@buaa.edu.cn [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Li, Wen [AVIC Beijing Aeronautical Manufacturing Technology Research Institue, Beijing 100024 (China); Zhu, Liqun; Liu, Huicong; Wang, Xiaofang [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China)

    2013-04-20

    Highlights: ► Four different processes appear on magnesium alloys with applied voltage increase. ► Non-sparking film formation process occurred in the range of 6–10 V AC. ► The film was composed of Mg{sub 2}SiO{sub 4} with a stable growth rate in 30 min. ► Film growth was a balance of electrochemical dissolution and chemical deposition. -- Abstract: Anodization is widely recognized as one of the most important surface treatments for magnesium alloys. However, since high voltage oxidation films are limited in some applications due to porosity and brittleness, it is worthwhile to explore the non-sparking oxidizing process. In this work, AZ91D was electrochemically anodized at different AC voltages in an electrolyte containing 120 g/L NaOH and 80 g/L Na{sub 2}SiO{sub 3}·9H{sub 2}O. The effects of voltage on the surface morphology, composition and reaction process, especially the non-sparking discharge anodic film formation process, were investigated. The results showed that four different processes would appear according to the applied voltage variation from 6 V to 40 V, and that the non-sparking film formation process occurred in the range of 6–10 V. The film formed on the AZ91D surface under 10 V AC was mainly composed of Mg{sub 2}SiO{sub 4} with a lamellar structure. The horizontal and vertical expansion of the lamellar structure resulted in the formation of a multi-layered structure with a stable, linear growth rate for 30 min. The non-sparking film formation process can be considered to be the result of a balance of electrochemical dissolution and chemical deposition reaction.

  5. Effect of surface nanocrystallization on the microstructural and corrosion characteristics of AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Laleh, M.; Kargar, Farzad

    2011-01-01

    Highlights: → Nanostructured surface layers were produced on AZ91D magnesium alloy by using SMAT. → Thickness of the deformed layer increased with increasing of the balls size. → Top surface microhardness for all of the SMATed samples increased significantly. → SMAT increased the surface roughness; increase in balls diameter increased the roughness. → SMAT using 2 mm balls increased the corrosion resistance significantly. - Abstract: Surface distinct deformed layers with thicknesses up to 150 μm, with grain size in the top most surface is in the nanometer scale, were produced on AZ91D magnesium alloy using surface mechanical attrition treatment (SMAT). Effects of different ball size on the properties of the SMATed samples were investigated. The microstructural, grain size, hardness and roughness features of the treated surfaces were characterized using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-indenter and digital roughness meter, respectively. Corrosion behavior of the samples was evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. It is found that the ball diameter does not have a significant effect on the top surface grain size, but the thickness of the deformed layer increases with increase of ball size, from 50 μm for 2 mm balls to 150 μm for 5 mm balls. For all of the SMATed samples, the top surface microhardness value increased significantly and did not show any obvious change for samples treated with different balls. Corrosion studies show that the corrosion resistance of the sample treated with 2 mm balls is higher than that of those treated with 3 mm and 5 mm balls. This can be mainly attributed to the surface roughness and defects density of the samples, which are higher for the SMATed samples with 3 mm and 5 mm balls compared with that of sample SMATed with 2 mm balls.

  6. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Mukhametkaliyev, T.M.; Surmeneva, M.A. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); Vladescu, A. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Cotrut, C.M. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); Politehnica University of Bucharest, 313 Spl. Independentei, Bucharest (Romania); Braic, M.; Dinu, M. [National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Vranceanu, M.D. [Politehnica University of Bucharest, 313 Spl. Independentei, Bucharest (Romania); Pana, I. [National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Faculty of Physics, Bucharest University, 405 Atomistilor St., RO77125 Magurele (Romania); Mueller, M. [Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB, 70569 Stuttgart (Germany); Surmenev, R.A., E-mail: rsurmenev@gmail.com [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation)

    2017-06-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. - Highlights: • The nanostructured HA layer allows to control the degradation rate of the AZ91 alloy. • The HA coating significantly reduces the corrosion current density. • The HA coating significantly improves the polarization resistance in vitro. • The RF magnetron deposited HA coating promotes calcium-phosphate precipitation in SBF.

  7. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance

    International Nuclear Information System (INIS)

    Mukhametkaliyev, T.M.; Surmeneva, M.A.; Vladescu, A.; Cotrut, C.M.; Braic, M.; Dinu, M.; Vranceanu, M.D.; Pana, I.; Mueller, M.; Surmenev, R.A.

    2017-01-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. - Highlights: • The nanostructured HA layer allows to control the degradation rate of the AZ91 alloy. • The HA coating significantly reduces the corrosion current density. • The HA coating significantly improves the polarization resistance in vitro. • The RF magnetron deposited HA coating promotes calcium-phosphate precipitation in SBF.

  8. Preparation and characterization of inorganic and organic coatings on AZ91D magnesium alloy with electroless plating pretreatment

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, S.Y.; Li, Q.; Zhang, H.X.; Wang, S.Y.; Liu, F. [School of Chemistry and Chemical Engineering, Southwest University Chongqing, 400715 (China); Yang, X.K. [School of Materials Science and Engineering, Southwest University Chongqing, 400715 (China)

    2011-09-15

    In this paper, a protective coating scheme was applied for the corrosion protection of AZ91D magnesium alloy. Electroless Ni coating (EN coating) as bottom layer, electrodeposited Ni coating (ENN coating), and silane-based coating (ENS coating) as top layer, respectively, were successfully prepared on AZ91D magnesium alloy by combination techniques. Scanning electron microscopy and X-ray diffraction were employed to investigate the surface and phase structure of coatings, respectively. The electrochemical corrosion behaviors of coatings in neutral 3.5 wt% NaCl solution were evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques. The corrosion testing showed that the three kinds of coatings all could provide corrosion protection for AZ91D magnesium alloy to a certain extent, and the corrosion resistance of ENN and ENS was superior to EN. In order to further study the corrosion protection properties of ENN and ENS, a comparative investigation on the evolution of EIS of ENN and ENS was carried out by dint of immersion test in neutral 3.5 wt% NaCl solution. The results indicated that, compared with ENN, the ENS could provide longer corrosion protection for AZ91D magnesium alloy. It is significant to determine the barrier effect of each coating, which could provide reference for industry applications. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Influence of Sulfate-Reducing Bacteria on the Corrosion Residual Strength of an AZ91D Magnesium Alloy

    Science.gov (United States)

    Zhu, Xianyong; Liu, Yaohui; Wang, Qiang; Liu, Jiaan

    2014-01-01

    In this paper, the corrosion residual strength of the AZ91D magnesium alloy in the presence of sulfate-reducing bacteria is studied. In the experiments, the chemical composition of corrosion film was analyzed by a scanning electron microscope with energy dispersive X-ray spectroscopy. In addition, a series of instruments, such as scanning electronic microscope, pH-meter and an AG-10TA materials test machine, were applied to test and record the morphology of the corrosion product, fracture texture and mechanical properties of the AZ91D magnesium alloy. The experiments show that the sulfate-reducing bacteria (SRB) play an important role in the corrosion process of the AZ91D magnesium alloy. Pitting corrosion was enhanced by sulfate-reducing bacteria. Corrosion pits are important defects that could lead to a significant stress concentration in the tensile process. As a result, sulfate-reducing bacteria influence the corrosion residual strength of the AZ91D magnesium alloy by accelerating pitting corrosion. PMID:28788236

  10. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    Feliu, S.; Pardo, A.; Merino, M.C.; Coy, A.E.; Viejo, F.; Arrabal, R.

    2009-01-01

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 deg. C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH) 2 and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of MgO and Mg(OH) 2 . A linear relation between the amount of magnesium carbonate formed on the surface and the subsequent corrosion behaviour in the humid environment was found. The AZ80 alloy revealed the highest amount of magnesium carbonate in the air-formed film and the highest atmospheric corrosion resistance, even higher than the AZ91D alloy, indicating that aluminium distribution in the alloy microstructure influenced the amount of magnesium carbonate formed.

  11. Role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by Al4C3

    International Nuclear Information System (INIS)

    Liu Shengfa; Zhang Yuan; Han Hui

    2010-01-01

    A novel Mg-50% Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in situ synthesis process, the role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by this master alloy has been investigated. X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After addition of 0.6% Al 4 C 3 or combined addition of 0.6% Al 4 C 3 and 0.27% Mn, the average grain size of AZ91D decreased dramatically from 360 μm to 210 μm, and from 360 μm to130 μm, respectively. However, no further refinement of grain size was achieved with additional amount of Mn exceeding 0.27% for AZ91D alloy refined by 0.6% Al 4 C 3 in the present investigation. Al-C-O-Mn-Fe-rich intermetallic particles with an Al-C-O-rich coating film, often observed in the central region of magnesium grains of the AZ91D alloy treated by the combination of Al 4 C 3 and Mn, are proposed to be the potent nucleating substrates for primary α-Mg.

  12. High corrosion resistance of electroless composite plating coatings on AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    Song, Y.W.; Shan, D.Y.; Han, E.H.

    2008-01-01

    The process of electroless plating Ni-P on AZ91D magnesium alloys was improved. The Ni-P-ZrO 2 composite coatings and multilayer coatings were investigated based on the new electroless plating process. The coatings surface and cross-section morphologies were observed with scanning electron microscopy (SEM). The chemical compositions were analyzed by EDXS. The corrosion behaviors were evaluated by immersion, salt spray and electrochemical tests. The experimental results indicated that the Ni-P-ZrO 2 composite coatings suffered attack in NaCl solution but displayed passivation characteristics in NaOH and Na 2 SO 4 solutions. The corrosion resistance of Ni-P-ZrO 2 coatings was superior to Ni-P coatings due to the effect of ZrO 2 nano-particle. The multilayer coatings consisting of Ni-P-ZrO 2 /electroplating nickel/Ni-P (from substrate to surface) can protect magnesium alloys from corroding more than 1000 h for the salt spray test

  13. Effect of Zn content on the chemical conversion treatments of AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Hu Lifang; Meng Qingsen; Chen Shaoping; Wang Hao

    2012-01-01

    Highlights: ► The effect of Zn content on the chemical conversion process of Mg alloy was studied. ► The coating thickness grows up with the increase of the Zn content. ► The corrosion resistance of the coating is comparable if the Zn content below 2 wt.%. ► The corrosion resistance of the coating became poorer if the Zn content beyond 2 wt.%. - Abstract: In this study, four AZ91D magnesium plates with different Zn content were treated with chemical conversion treatments. The chemical conversion coating was examined using scanning electron microscope, optical microscope and glow discharge optical emission spectrometer. The testing results indicated that increase in Zn content produced a thicker chemical conversion coating. However, when the Zn content exceeded 2 wt.%, the thickness of the chemical conversion coating decreased. To investigate the chemical conversion mechanism, potentiodynamic polarization and electrochemical impedance spectroscopy were employed to evaluate the corrosion resistance of the magnesium substrate in 3.5 wt.% NaCl solution.

  14. Effect of precipitation on internal friction of AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    刘树伟; 姜海昌; 李秀艳; 戎利建

    2010-01-01

    The effect of precipitation on the internal friction(IF)of AZ91 magnesium alloy was investigated by using X-ray diffraction(XRD)analysis,scanning electron microscope(SEM)observation,and dynamic mechanical analysis(DMA).Six different states of alloy were prepared by applying different heat treatment processes:as-cast,in-complete solid solution,complete solid solution,micro-precipitation,continuous precipitation and continuous-discontinuous precipitation.It was found that the internal friction of in-completely solid-solutionized,completely solid-solutionized and micro-precipitated specimens showed a similar characteristic,and the grain boundary relaxation is completed depressed due to the Al atoms supersaturated in theα-Mg solution.However,a thermal relaxation internal friction peak was observed for continuously precipitated and continuously-discontinuously precipitated specimens at around 438 K and frequency of about 1 Hz,which was attributed to the grain boundaries relaxation.Furthermore,it was found that the relaxation of theβ-Mg17Al12/α-Mg phase interfaces should give its contribution to the background internal friction in the as-cast,continuously precipitated and continuously-discontinuously precipitated specimens.

  15. Microstructural evolution and tensile mechanical properties of thixoformed AZ91D magnesium alloy with the addition of yttrium

    International Nuclear Information System (INIS)

    Zhao Zude; Chen Qiang; Kang Feng; Shu Dayu

    2009-01-01

    The microstructure evolution of AZ91D magnesium alloy in the semi-solid state has been proposed or reported in previous literature. However, no detailed investigation has been conducted regarding the relationship between the microstructure and tensile mechanical properties of the thixoformed AZ91D magnesium alloy. In this paper, the microstructure of AZ91D alloy with the addition of yttrium was produced by the semi-solid thermal transformation (SSTT) route and the strain-induced melt activation (SIMA) route, respectively. Isothermal holding experiments investigated grain coarsening and the degree of spheroidization as a function of holding time in the semi-solid state. The SSTT route and the SIMA route were used to obtain the semi-solid feedstock for thixoforming. The results show that solid particles of the SSTT alloy are spheroidized to some extent but the previous irregular shape is still obvious in some of them. While the SIMA alloy exhibits ideal, fine microstructure, in which completely spheroidized solid particles contain little entrapped liquid. The microstructure of the SSTT alloy is less spheroidized compared with the SIMA alloy under the similar isothermal holding condition. As the holding time increases, the mean solid particle size of the SSTT alloy decreases initially, then increases, while the mean solid particle size of the SIMA alloy increases monotonously at 560 deg. C. Compared with the SSTT alloy, the SIMA alloy obtains finer grains under the similar isothermal holding condition. The mechanical properties of the thixoformed AZ91D alloy with the addition of yttrium produced by the SIMA route are better than those of the thixoformed alloy produced by the SSTT route. The ultimate tensile strength, yield strength and elongation for the thixoformed alloy produced by the SIMA route are 303.1 MPa, 147.6 MPa and 13.27%, respectively. The tensile properties for the AZ91D alloy with the addition of yttrium thixoformed from starting material produced by

  16. Corrosion behaviour of laser surface melted magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Taltavull, C.; Torres, B.; Lopez, A.J.; Rodrigo, P.; Otero, E.; Atrens, A.; Rams, J.

    2014-01-01

    A high power diode laser (HPDL) was used to produce laser surface melting (LSM) treatments on the surface of the Mg alloy AZ91D. Different treatments with different microstructures were produced by varying the laser-beam power and laser-scanning speed. Corrosion evaluation, using hydrogen evolution and electrochemical measurements, led to a relationship between microstructure and corrosion. Most corrosion rates for LSM treated specimens were within the scatter of the as-received AZ91D, whereas some treatments gave higher corrosion rates and some of the samples had corrosion rates lower than the average of the corrosion rate for AZ91D. There were differences in corroded surface morphology. Nevertheless laser treatments introduced surface discontinuities, which masked the effect of the microstructure. Removing these surface defects decreased the corrosion rate for the laser-treated samples. - Highlights: • Corrosion behavior of AZ91D Mg alloys is intimately related with its microstructure. • Laser surface melting treatments allows surface modification of the microstructure. • Different laser parameters can achieve different microstructures. • Controlling laser parameters can produce different corrosion rates and morphologies. • Increase of surface roughness due to laser treatment is relevant to the corrosion rate

  17. Hydroxyapatite coating on AZ91 magnesium alloy via sol-gel method

    OpenAIRE

    Albayrak, Sevda; Çinici, Hanifi; Çalın, Recep; Cömert, Canser

    2018-01-01

    Producinga material lighter than available biomaterials, having corrosion-resistance tobiological attacks and histocompatible similar to the bone structure in orderto use in biomedical applications is the purpose of this study. Lightness isextremely important in biomedical applications because stainless steel and manyof the similar heavy metallic alloys can lead to infection by causing harm totissues around the implant when it is used in the body. Although the lightnessof AZ91 Mg alloy is an ...

  18. Semi-continuous casting of magnesium alloy AZ91 using a filtered melt delivery system

    Directory of Open Access Journals (Sweden)

    Mainul Hasan

    2015-12-01

    Full Text Available A 3-D numerical simulation of an industrial-sized slab caster for magnesium alloy AZ91 has been carried out for the steady state operational phase of the caster. The simulated model consists of an open-top melt delivery system fitted with a porous filter near the hot-top. The melt flow through the porous filter was modeled on the basis of Brinkmann-Forchimier-Extended non-Darcy model for turbulent flow. An in-house 3-D CFD code was modified to account for the melt flow through the porous filter. Results are obtained for four casting speeds namely, 40, 60, 80, and 100 mm/min. The metal-mold contact region as well as the convective heat transfer coefficient at the mold wall were also varied. In addition to the above, the Darcy number for the porous media was also changed. All parametric studies were performed for a fixed inlet melt superheat of 64 °C. The results are presented pictorially in the form of temperature and velocity fields. The sump depth, mushy region thickness, solid shell thickness at the exit of the mold and axial temperature profiles are also presented and correlated with the casting speed through regression analysis.

  19. Failure behavior of high pressure die casting AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, X.; Xiong, S.M. [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Tsinghua University, Beijing 100084 (China); Guo, Z., E-mail: zhipeng_guo@mail.tsinghua.edu.cn [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Tsinghua University, Beijing 100084 (China)

    2016-08-30

    The failure behavior of high pressure die casting AZ91D magnesium alloy during both tensile and fatigue tests was studied in situ by using scanning electron microscope. Attention was focused on the role of microstructure played in crack initiation and propagation. Results showed that the defects in castings, including gas pore, shrinkage pore and defect band, were the crack initiation sources. In tensile test, the crack propagated in a combination of intergranular and transgranular modes, and the specimen fractured by connecting defects at the section with minimum effective force bearing area. In fatigue test, the crack propagated in a transgranular mode at specific crystalline planes. When the crack was in contact with the β-phase, the crack would pass through, and fracture the network β-phase, whereas bypass the island β-phase by detaching it from the surrounding α-Mg grains. Besides, defects in front of the crack would act as the secondary crack initiation sources, from which new cracks would initiate and propagate. With the propagation of the fatigue crack, the actual maximum cyclic stress would increase to the fracture stress of the left cross section and lead to the final fracture of the specimen.

  20. Texture characterisation of hexagonal metals: Magnesium AZ91 alloy, welded by laser processing

    International Nuclear Information System (INIS)

    Kouadri, A.; Barrallier, L.

    2006-01-01

    Cooled and cast magnesium AZ91 alloy was welded using a CO 2 laser. The changes in the microstructure were analysed by optical and scanning electron microscopy and X-ray diffraction. Modification of the anisotropic properties was evaluated by the characterization of the texture in the base metal, in the core of the welded zone and in the welded zone close to the surface. In the two former zones, we have not observed a texture. Laser welding only leads to a change of the grain size and a disappearance of the eutectic phase. By contrast, in the welded zone close to the surface, the laser process leads both to a finer microstructure, to a loss of the Al-content and to the presence of several texture components. In this zone, our results showed that these textures are on pyramidal {101-bar 1} and prismatic {101-bar 0} planes. Much of the explanation for such texture rests with the fact that during the laser welding, material solidifies in strong non-equilibrium conditions. The kinetics of the nucleation and the growth are partly controlled by the high-rise and high fall of the temperature and the power produced by the laser process. The nature of the texture has been explained by the presence of a columnar to equiaxed transition in the welded zone

  1. Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Zhang Ziping; Yu Gang; Ouyang Yuejun; He Xiaomei; Hu Bonian; Zhang Jun; Wu Zhenjun

    2009-01-01

    The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH) 2 and MgF 2 is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF 2 sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm -3 of F - is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.

  2. Corrosion of AZ91D magnesium alloy with a chemical conversion coating and electroless nickel layer

    International Nuclear Information System (INIS)

    Huo Hongwei; Li Ying; Wang Fuhui

    2004-01-01

    A chemical conversion treatment and an electroless nickel plating were applied to AZ91D alloy to improve its corrosion resistance. By conversion treatment in alkaline stannate solution, the corrosion resistance of the alloy was improved to some extent as verified by immersion test and potentiodynamic polarization test in 3.5 wt.% NaCl solution at pH 7.0. X-ray diffraction patterns of the stannate treated AZ91D alloy showed the presence of MgSnO 3 · H 2 O, and SEM images indicated a porous structure, which provided advantage for the adsorption during sensitisation treatment prior to electroless nickel plating. A nickel coating with high phosphorus content was successfully deposited on the chemical conversion coating pre-applied to AZ91D alloy. The presence of the conversion coating between the nickel coating and the substrate reduced the potential difference between them and enhanced the corrosion resistance of the alloy. An obvious passivation occurred for the nickel coating during anodic polarization in 3.5 wt.% NaCl solution

  3. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    Directory of Open Access Journals (Sweden)

    Agnieszka Witecka, Akiko Yamamoto, Henryk Dybiec and Wojciech Swieszkowski

    2012-01-01

    Full Text Available Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1, 3-aminopropyltriethoxysilane (S2, 3-isocyanatopyltriethoxysilane (S3, phenyltriethoxysilane (S4 and octadecyltriethoxysilane (S5. The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  4. Improving the corrosion resistance of AZ91D magnesium alloy through reinforcement with titanium carbides and borides

    OpenAIRE

    Gobara, Mohamed; Shamekh, Mohamed; Akid, Robert

    2015-01-01

    A composite consisting of magnesium matrix reinforced with a network of TiC–Ti2AlC–TiB2 particulates has been fabricated using a practical in-situ reactive infiltration technique. The microstructural and phase composition of the magnesium matrix composite (R-Mg) was investigated using SEM/EDS and XRD. The analyses revealed the complete formation of TiC, Ti2AlC and TiB2 particles in the magnesium matrix. Comparative compression tests of R-Mg and AZ91D alloy showed that the reinforcing particle...

  5. Improvement in the corrosion protection and bactericidal properties of AZ91D magnesium alloy coated with a microstructured polypyrrole film

    Directory of Open Access Journals (Sweden)

    A.D. Forero López

    2018-03-01

    Full Text Available In this work hollow rectangular microtubes of polypyrrole (PPy films were potentiostatically electrodeposited on magnesium alloy AZ91D in salicylate solution. The substrate was previously anodized under potentiostatic conditions in a molybdate solution in order to improve the adherence of polymer. Finally the duplex film was modified by the incorporation of silver species. The obtained coatings were characterized by scanning electron microscopy (SEM, X-ray diffraction (XRD and X-ray photoelectron spectroscopies (XPS and the antimicrobial activity against the bacteria Escherichia coli was evaluated. The corrosion protection properties of the coatings were examined in Ringer solution by monitoring the open circuit potential, polarization techniques and electrochemical spectroscopy (EIS. The duplex coating presents an improved anticorrosive performance with respect to the PPy film. The best results concerning corrosion protection and antibacterial activity were obtained for the silver-modified composite coating. Keywords: Polypyrrole, Duplex coating, AZ91D alloy, Corrosion resistance, Antibacterial properties

  6. Effect of antimony, bismuth and calcium addition on corrosion and electrochemical behaviour of AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Zhou Wei; Aung, Naing Naing; Sun Yangshan

    2009-01-01

    This study investigated the effect of antimony, bismuth and calcium addition on the corrosion and electrochemical behaviour of AZ91 magnesium alloy in 3.5% NaCl solution. Techniques including constant immersion, electrochemical potentiodynamic polarisation, scanning electron microscopy (SEM), energy dispersed spectroscopy (EDS) and X-ray diffraction (XRD) were used to characterise electrochemical and corrosion properties and surface topography. It was found that corrosion attack occurred preferentially on Mg 3 Bi 2 and Mg 3 Sb 2 particles while Mg 17 Al 8 Ca 0.5 and Mg 2 Ca phases showed no detrimental effect on corrosion. Combined addition of small amounts of bismuth and antimony to the AZ91 alloy resulted in significant increase in corrosion rate

  7. Fatigue characteristics of sand-cast AZ91D magnesium alloy

    Directory of Open Access Journals (Sweden)

    Zhenming Li

    2017-03-01

    Full Text Available The fatigue characteristics of the AZ91D-T6 alloy samples taken from engine blocks have been investigated at 20 °C and elevated temperature (150 °C. The fatigue strength and cyclic stress amplitude of the alloy significantly decrease with the increase of the test temperature, although cyclic hardening occurs continuously until failure for both temperatures. With the increase of the temperature, the decreased fatigue life of the alloy tested at the same stress amplitude is mainly attributed to the decreased matrix strength and the increased hysteresis energies. Fatigue failure of the engine blocks made of AZ91D-T6 alloy is mainly controlled by casting defects. For the defect-free specimens, the crack initiation behavior is determined by the single-slip (20 °C and by environment-assisted cyclic slip (150 °C during fatigue, respectively. The low-cycle fatigue lives of the alloy can be predicted using the Coffin-Manson relation and Basquin laws, the three-parameter equation and the energy-based concepts, while the high-cycle fatigue lives of the alloy fitted well with the developed long crack life model and MSF life models.

  8. Microstructure of Magnesium alloy AZ91-HP cast in permanent and non-permanent moulds

    DEFF Research Database (Denmark)

    Tiedje, Niels; Sørensen, Rasmus Kirkegaard; Albachari, Sami

    2003-01-01

    Casting of different geometries were made with AZ91-HP in different moulding media, so that a range of cooling conditions were obtained. Cooling curves were measured and compared to the microstructures found in the castings. It was shown that segregation in the alloy is highly dependent on cooling...... rate. This leads to precipitation of varying amounts of intermetallic phases. The distribution of phases in the material is controlled both by interdendritic and intergranular segregation, leading to an inhomogeneous microstructure. It is shown that local solidification time, segregation and diffusion...

  9. Near-liquidus forging, partial remelting and thixoforging of an AZ91D + Y magnesium alloy

    International Nuclear Information System (INIS)

    Zhao Zude; Chen Qiang; Hu Chuankai; Huang Shuhai; Wang Yuanqing

    2009-01-01

    A new route, near-liquidus forging plus partial remelting, has been developed for obtaining globular microstructures. Firstly, a material is formed by near-liquidus forging for obtaining a fine dendritic microstructure. Globular microstructure can be produced by reheating the material into the semi-solid temperature range for a period of time. In this paper, an AZ91D alloy with the addition of yttrium was prepared by near-liquidus forging. Microstructure evolution during partial remelting was studied at temperatures and for times. Tensile mechanical properties of thixoforged components were also determined. It is shown that the fine dendritic structure firstly evolves into a blocky structure during partial remelting. With prolonged holding time, the blocky structure disintegrates into polygonal solid particles. Prolonging time and increasing temperature promote a faster spheroidization. Good mechanical properties are obtained for the thixoforged AZ91D alloy with the addition of yttrium prepared by near-liquidus forging, with a yield strength of 160.9 MPa and a ultimate tensile strength of 301.7 MPa and a elongation to fracture of 9.734%.

  10. Effect of electrolyte additives on performance of plasma electrolytic oxidation films formed on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Duan, Hongping; Yan, Chuanwei; Wang, Fuhui

    2007-01-01

    Various plasma electrolytic oxidation (PEO) films were prepared on magnesium alloy AZ91D in a silicate bath with different additives such as phosphate, fluoride and borate. Effects of the additives on chemical composition and corrosion resistance of the PEO films were examined by means of scanning electron microscopy (SEM), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. The results showed that the PEO films obtained in solutions with both borate and fluoride had better corrosion resistance. In order to understand the corrosion mechanism of PEO films on magnesium alloy AZ91D, electronic property of the magnesium electrode with PEO films was studied by Mott-Schottky approach in a solution containing borate and chloride. The results indicated that magnesium electrodes with and without PEO films all exhibited n-type semiconducting property. However, in comparison with the magnesium electrode treated in solutions containing phosphate or borate, the electrode treated in solutions containing both borate and fluoride (M-film) had lower donor concentration and much negative flat band potential; therefore, the M-film had lower reactivity and higher corrosion resistance

  11. Improving the corrosion resistance of AZ91D magnesium alloy through reinforcement with titanium carbides and borides

    Directory of Open Access Journals (Sweden)

    Mohamed Gobara

    2015-06-01

    Full Text Available A composite consisting of magnesium matrix reinforced with a network of TiC–Ti2AlC–TiB2 particulates has been fabricated using a practical in-situ reactive infiltration technique. The microstructural and phase composition of the magnesium matrix composite (R-Mg was investigated using SEM/EDS and XRD. The analyses revealed the complete formation of TiC, Ti2AlC and TiB2 particles in the magnesium matrix. Comparative compression tests of R-Mg and AZ91D alloy showed that the reinforcing particles improve the mechanical properties of Mg alloy. EIS and potentiodynamic polarization results indicated that the reinforcing particles significantly improve the corrosion resistance of the reinforced alloy in 3.5% NaCl solution.

  12. Preparation and corrosion resistance of electroless Ni-P/SiC functionally gradient coatings on AZ91D magnesium alloy

    Science.gov (United States)

    Wang, Hui-Long; Liu, Ling-Yun; Dou, Yong; Zhang, Wen-Zhu; Jiang, Wen-Feng

    2013-12-01

    In this paper, the protective electroless Ni-P/SiC gradient coatings on AZ91D magnesium alloy substrate were successfully prepared. The prepared Ni-P/SiC gradient coatings were characterized for its microstructure, morphology, microhardness and adhesion to the substrate. The deposition reaction kinetics was investigated and an empirical rate equation for electroless Ni-P/SiC plating on AZ91D magnesium alloy was developed. The anticorrosion properties of the Ni-P/SiC gradient coatings in 3.5 wt.% NaCl solution were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The potentiodynamic polarization measurements revealed that the SiC concentration in the bath and heat treatment can influence the corrosion protection performance of electroless deposited Ni-P/SiC gradient coatings. EIS studies indicated that higher charge transfer resistance and slightly lower capacitance values were obtained for Ni-P/SiC gradient coatings compared to Ni-P coatings. The corrosion resistance of the Ni-P/SiC gradient coatings increases initially and decreases afterwards with the sustained increasing of immersion time in the aggressive medium. The electroless Ni-P/SiC gradient coatings can afford better corrosion protection for magnesium alloy substrate compared with Ni-P coatings.

  13. Process of film formation by anodizing AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Qian Jiangang; Li Di; Zhang Feng [School of Materials Science and Engineering, Beijing Univ. of Aeronautics and Astronautics (China)

    2005-07-01

    The kinetics of film-forming process by anodizing AZ91D Mg alloy has been studied by ways of voltage-time and thickness-time curve, and the surface morphology, structure, composition and valence of element, phase constituent of anodic films have been analyzed by SEM, EDS, XPS and XRD respectively. The results show that the film-forming course can be divided into four stages. Formation of dense layer before sparking is the first stage. Formation of porous layer accompanied with a bit of small sparking is the second stage. Porous layer fast growth along with middle sparking is the third stage. Porous layer slowly-growth along with bigger sparking is the fourth stage. The anodic films contains approximately Mg,O,Si and B, which is composed mainly of MgO, MgSiO{sub 3} and Mg{sub 3}B{sub 2}O{sub 6}. (orig.)

  14. Corrosion behavior of AZ91 magnesium alloy treated by plasma immersion ion implantation and deposition in artificial physiological fluids

    International Nuclear Information System (INIS)

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Chu, Paul K.

    2007-01-01

    Due to the good biocompatibility and tensile yield strength, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to investigate the corrosion behavior of surgical AZ91 magnesium alloy treated by aluminum, zirconium, and titanium plasma immersion ion implantation and deposition (PIII and D) at 10 kV in artificial physiological fluids. The surface layers show a characteristic intermixed layer and the outer surface are mainly composed of aluminum, zirconium or titanium oxide with a lesser amount of magnesium oxide. Comparing the three sets of samples, aluminum PIII and D significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP

  15. Controlling the degradation rate of AZ91 magnesium alloy via sol–gel derived nanostructured hydroxyapatite coating

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-10-15

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg{sup 2+} ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol–gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg{sup 2+} ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications. - Highlights: • Nanostructured hydroxyapatite coatings were applied on Mg based alloy. • The whole corrosion process of Mg based alloy was controlled in body fluid. • This coating was able to act as a barrier against further release of Mg{sup 2+} ions. • The coating improved the stabilization of Mg alkalization behavior.

  16. Controlling the degradation rate of AZ91 magnesium alloy via sol–gel derived nanostructured hydroxyapatite coating

    International Nuclear Information System (INIS)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-01-01

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg 2+ ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol–gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg 2+ ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications. - Highlights: • Nanostructured hydroxyapatite coatings were applied on Mg based alloy. • The whole corrosion process of Mg based alloy was controlled in body fluid. • This coating was able to act as a barrier against further release of Mg 2+ ions. • The coating improved the stabilization of Mg alkalization behavior

  17. Structural and electrochemical behavior of sol-gel ZrO2 ceramic film on chemically pre-treated AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Li Qing; Chen Bo; Xu Shuqiang; Gao Hui; Zhang Liang; Liu Chao

    2009-01-01

    In the present investigation sol-gel-based ZrO 2 ceramic film was obtained using zirconium acetate as the precursor material. The film was deposited on AZ91D magnesium alloy by a dip-coating technique. An uniform stannate conversion coating as chemical pretreatment was employed as an intermediate layer prior to deposition of the ZrO 2 film in order to provide advantage for the formation of sol-gel-based ZrO 2 layer. The corrosion properties, structure, composition and morphology of these coatings on AZ91D magnesium alloy were studied by potentiodynamic polarization tests, EIS, XRD, SEM, respectively. According to the electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environment-friendly surface treatment.

  18. High performance corrosion and wear resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method

    Directory of Open Access Journals (Sweden)

    Michał Tacikowski

    2014-09-01

    Full Text Available Composite, diffusive titanium nitride layers formed on a titanium and aluminum sub-layer were produced on the AZ91D magnesium alloy. The layers were obtained using a hybrid method which combined the PVD processes with the final sealing by a hydrothermal treatment. The microstructure, resistance to corrosion, mechanical damage, and frictional wear of the layers were examined. The properties of the AZ91D alloy covered with these layers were compared with those of the untreated alloy and of some engineering materials such as 316L stainless steel, 100Cr6 bearing steel, and the AZ91D alloy subjected to commercial anodizing. It has been found that the composite diffusive nitride layer produced on the AZ91D alloy and then sealed by the hydrothermal treatment ensures the corrosion resistance comparable with that of 316L stainless steel. The layers are characterized by higher electrochemical durability which is due to the surface being overbuilt with the titanium oxides formed, as shown by the XPS examinations, from titanium nitride during the hydrothermal treatment. The composite titanium nitride layers exhibit high resistance to mechanical damage and wear, including frictional wear which is comparable with that of 100Cr6 bearing steel. The performance properties of the AZ91D magnesium alloy covered with the composite titanium nitride coating are substantially superior to those of the alloy subjected to commercial anodizing which is the dominant technique employed in industrial practice.

  19. Effect of Rare Earth on Corrosion Products and Impedance Behavior of AZ91 Magnesium Alloy Under Dry-wet Cycles

    Directory of Open Access Journals (Sweden)

    ZHAO Xi

    2017-04-01

    Full Text Available The effect of mischmetal of lanthanum and cerium on the composition and structure of the corrosion products on the surface of AZ91 Mg alloy in deicing salt solution under dry-wet cycles was investigated by scanning electron microscopy (SEM, X-ray diffraction (XRD and energy dispersive spectrometer (EDS. The results show that the corrosion products of AZ91 Mg alloy without mischmetal addition (La,Ce are mainly composed of Mg(OH2, MgO, CaCO3 and Mg6Al2CO3(OH16·4H2O; and (La,CeAlO3 can be found in the products of AZ91 with mischmetal addition, meanwhile dense layer occurs in the corrosion products. Electrochemical impedance spectroscopy (EIS measurements show that the charge transfer resistance of AZ91 alloy with mischmetal addition tested in the same dry-wet cycles is much higher than that of AZ91 alloy, the addition of mischmetal helps to reduce the dispersing effect of impedance spectroscopy, indicating that the corrosion resistance of AZ91 Mg alloy and the stability of corrosion product films can be improved by mischmetal of La and Ce.

  20. Plasma electrolytic oxidation of AZ91D magnesium alloy with different additives and its corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Fa-he; Cao, Jiang-lin; Zhang, Zhao [Department of Chemistry, Zhejiang University, Hangzhou 310027 (China); Zhang, Jian-qing; Cao, Chu-nan [Department of Chemistry, Zhejiang University, Hangzhou 310027 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, The Chinese Academy of Sciences, Shenyang 110016 (China)

    2007-09-15

    Plasma electrolytic oxidation (PEO) of Mg-based AZ91D alloys was investigated using 50 Hz AC anodizing technique in an alkaline borate solution, which contained a new kind of organic additive and without F, P, and Cr. The anodizing technological parameters have been optimized and a kind of ivory-white smooth anodic film with high corrosion resistance was obtained. It was found that the formation of the anodic films was always coupled with sparking and oxygen evolution, whose intensity changed with the additive and anodizing voltage. All EIS plots have two capacitive loops and one low frequency inductive component. Two capacitive arcs present the barrier and porous layer of the PEO film and the inductive component in the low frequency domain is a complex behavior due to the porous structure connected to the electrolyte. EIS plots and fitting results show that a self-sealing process of the PEO firm with different additives takes place in the beginning of immersion time, then corrosion attack becomes a preponderant process to promote the degradation of the film. Tafel results show that PEO treatment decreases the corrosion current density by four, even five orders of magnitude, while additives content does not affect strongly the electrochemical corrosion behavior. Salt spray test shows that the PEO film formed with NaAlO{sub 2} and Na{sub 2}SiO{sub 3} presents good corrosion resistance, over 600 h without any sealing treatment. The difference of corrosion resistance arose by additives examined by electrochemical techniques and salt spray test does not show strict corresponding relationship. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  1. Effect of chip size on mechanical property and microstructure of AZ91D magnesium alloy prepared by solid state recycling

    International Nuclear Information System (INIS)

    Hu Maoliang; Ji Zesheng; Chen Xiaoyu; Zhang Zhenkao

    2008-01-01

    In this study, different kinds of AZ91D magnesium alloy chips were prepared by solid state recycling. Mechanical properties and microstructures of the recycled specimens were investigated. Various microstructural analyses were performed using the techniques of optical microscopy, scanning electron microscopy and oxygen-nitrogen analysis. Microstructural observations revealed that all the recycled specimens consisted of fine grains due to dynamic recrystallization. The oxide precipitate content is closely related to the recycled chip size. Accumulated oxygen concentration linearly increases with the total surface area of the machined chips in the recycled specimens. Ambient oxide in the recycled specimen contributes to a higher ultimate tensile strength and a higher elongation to failure; however, excessive oxide in the recycled specimen may adversely affect the elongation to failure

  2. Influence of phytic acid concentration on performance of phytic acid conversion coatings on the AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Cui Xiufang; Li Ying; Li Qingfen; Jin Guo; Ding Minghui; Wang Fuhui

    2008-01-01

    In this study, the phytic acid conversion coating, a new environmentally friendly chemical protective coating for magnesium alloys, was prepared. The influences of phytic acid concentration on the formation process, microstructure, chemical state and corrosion resistance of the conversion coatings on AZ91D magnesium alloy were investigated by means of weight gain measurement, field-emission scanning electron microscopy (FESEM), Fourier transform infrared (FTIR) spectroscopy, potentiodynamic polarization method and electrochemical impedance spectroscopy (EIS), respectively. And the depth profile of all elements in the optimal conversion coatings was analyzed by auger electron spectroscopy (AES). The results show that the growth, microstructure, chemical state and corrosion resistance of the conversion coatings are all obviously affected by the phytic acid concentration. The concentration of 5 g l -1 corresponds to the maximum weight gain. The main elements of the coating are Mg, Al, O, P, and C, which are distributed gradually in depth. The functional groups of conversion coatings formed in higher concentration phytic acid solution are closer to the constituent of phytic acid than those formed in lower concentration phytic acid solution. The coatings formed in 1-5 g l -1 are integrated and uniform. However, those formed in 20-50 g l -1 have some micro-cracks on the α phase. The coating formed in 5 g l -1 has the best corrosion resistance, whose open circuit current density decreases about six orders than that of the untreated sample, although the coatings deposited in 1-20 g l -1 can all improve the corrosion resistance of AZ91D

  3. States and transport of hydrogen in the corrosion process of an AZ91 magnesium alloy in aqueous solution

    International Nuclear Information System (INIS)

    Chen Jian; Wang Jianqiu; Han Enhou; Dong Junhua; Ke Wei

    2008-01-01

    Mott-Schottky measurement and secondary ion mass spectroscopy (SIMS) were used to investigate the states and transport of hydrogen during the corrosion behavior of an AZ91 magnesium alloy in 0.1 M sodium sulfate solution. The results showed that when samples were immersed or charged in solution, hydrogen atoms diffused into the film and reacted with vacancy to cause the increases of the carrier concentration (excess electron or hole carrier) and diffusion rate of hydrogen. Some hydrogen atoms diffused to interior of matrix and enriched in β phase while others resorted in the corrosive film. With the increase of immersion or charging time, magnesium hydride would be brittle fractured when the inner stress caused by hydrogen pressure and expansion stress of formation of magnesium hydride was above the fracture strength, which provided the direct experimental evidence of the hydrogen embrittlement (HE) mechanism of magnesium and its alloys. After immersion in solution, the transfer of excess electrons to the interfaces of corrosion film and solution would destroy the charge equilibrium in the film and stimulate the adsorption of SO 4 2- , which resulted in the initiation of localized corrosion; after cathodic charging and then immersion, the enrichment of hydrogen atoms at interior of corrosion film would combine into hydrogen gas to form high pressure and result in the rupture of corrosion film, and localized corrosion initiated and developed at surface. Therefore, localized corrosion nucleated earlier on the charged samples than on the uncharged samples. Hydrogen invasion accelerated the corrosion of matrix

  4. Influence of 8-hydroxyquinoline on properties of anodic coatings obtained by micro arc oxidation on AZ91 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, R.F. [Jiangxi Key Laboratory of Surface Engineering, Jiangxi Science and Technology Normal University, Nanchang 330013 (China); School of Material Science and Engineering, Jiangxi Science and Technology Normal University, Nanchang 330013 (China); Zhang, S.F., E-mail: zhangshufang790314@sina.com [Jiangxi Key Laboratory of Surface Engineering, Jiangxi Science and Technology Normal University, Nanchang 330013 (China); School of Material Science and Engineering, Jiangxi Science and Technology Normal University, Nanchang 330013 (China); Yang, N.; Yao, L.J.; He, F.X.; Zhou, Y.P.; Xu, X.; Chang, L.; Bai, S.J. [School of Material Science and Engineering, Jiangxi Science and Technology Normal University, Nanchang 330013 (China)

    2012-10-25

    Highlights: Black-Right-Pointing-Pointer 8-HQ can promote the coating formation and change the coating color. Black-Right-Pointing-Pointer 8-HQ can increase the coating thickness and decrease the pore size. Black-Right-Pointing-Pointer Insoluble Mg(HQ){sub 2} is formed in anodic coatings in an alkaline solution with 8-HQ. Black-Right-Pointing-Pointer 8-HQ improves the corrosion resistance of the anodized magnesium alloys. - Abstract: The influence of 8-hydroxyquinoline (8-HQ) on formation and properties of anodic coatings obtained by micro arc oxidation (MAO) on AZ91 magnesium alloys was studied by scanning electron microscope (SEM), energy dispersive spectrometry (EDS), Fourier transform infrared (FT-IR) spectroscopy and potentiodynamic polarization tests. The results demonstrate that 8-HQ can decrease the solution conductivity, take part in the coating formation and change the coating color. By developing anodic coatings with increasing thickness, insoluble Mg(HQ){sub 2} and small pore size, 8-HQ improves the corrosion resistance of the anodized magnesium alloys. The coating shows the best corrosion resistance in the solution of 10 g/L NaOH and 18 g/L Na{sub 2}SiO{sub 3} with 2 g/L 8-HQ.

  5. Novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy.

    Science.gov (United States)

    She, Zuxin; Li, Qing; Wang, Zhongwei; Li, Longqin; Chen, Funan; Zhou, Juncen

    2012-08-01

    A novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy is reported in this paper. Hierarchical structure composed of micro/nano-featherlike CuO was obtained by electrodeposition of Cu-Zn alloy coating and subsequently an electrochemical anodic treatment in alkaline solution. After modification with lauric acid, the surface became hydrophobicity/superhydrophobicity. The formation of featherlike CuO structures was controllable by varying the coating composition. By applying SEM, ICP-AES, and water contact angle analysis, the effects of coating composition on the surface morphology and hydrophobicity of the as-prepared surfaces were detailedly studied. The results indicated that at the optimal condition, the surface showed a good superhydrophobicity with a water contact angle as high as 155.5 ± 1.3° and a sliding angle as low as about 3°. Possible growth mechanism of featherlike CuO hierarchical structure was discussed. Additionally, the anticorrosion effect of the superhydrophobic surface was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The interface model for anticorrosion mechanism of superhydrophobic surface in corrosive medium was proposed. Besides, the mechanical stability test indicated that the resulting superhydrophobic surfaces have good mechanical stability.

  6. Invesitgation of Drilling Parameters on Thrust Force on AZ91 Magnesium Alloy by Genetic Expression Programming

    Directory of Open Access Journals (Sweden)

    Kemal ALDAŞ

    2014-09-01

    Full Text Available Bu çalışmada AZ91 magnezyum alaşımının farklı parametreler altında işlenmesi ile oluşan kesme kuvvetlerinin deneysel tabanlı teorik bir model ile tahmin edilmesi sunulmuştur. Modelleme için gerekli deneyler kuru işleme ortamında ve işleme devri ilerleme hızı ve 4 farklı matkap ucunun tam faktöriyel deney tasarımı kullanarak gerçekleştirilmiştir. Deneyler sonucunca elde edilen veriler Genetic Expression yazılımı ile modellenerek kesme kuvveti tahmini için formulasyon oluşturulmuştur. Bu formulasyon kullanılarak deneyde kullanılan parametrelerin kesme kuvveti üzerindeki etkileri detaylı olarak analiz edilmiştir

  7. In Vitro Analysis of Electrophoretic Deposited Fluoridated Hydroxyapatite Coating on Micro-arc Oxidized AZ91 Magnesium Alloy for Biomaterials Applications

    Science.gov (United States)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Vashaee, Daryoosh; Tayebi, Lobat

    2015-03-01

    Magnesium (Mg) alloys have been recently introduced as a biodegradable implant for orthopedic applications. However, their fast corrosion, low bioactivity, and mechanical integrity have limited their clinical applications. The main aim of this research was to improve such properties of the AZ91 Mg alloy through surface modifications. For this purpose, nanostructured fluoridated hydroxyapatite (FHA) was coated on AZ91 Mg alloy by micro-arc oxidation and electrophoretic deposition method. The coated alloy was characterized through scanning electron microscopy, transmission electron microscopy, X-ray diffraction, in vitro corrosion tests, mechanical tests, and cytocompatibility evaluation. The results confirmed the improvement of the corrosion resistance, in vitro bioactivity, mechanical integrity, and the cytocompatibility of the coated Mg alloy. Therefore, the nanostructured FHA coating can offer a promising way to improve the properties of the Mg alloy for orthopedic applications.

  8. Corrosion behaviour of AZ91D and AM50 magnesium alloys with Nd and Gd additions in humid environments

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R., E-mail: raularrabal@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Matykina, E.; Pardo, A.; Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Paucar, K. [Gabinete de Corrosion, Facultad de Ingenieria Quimica y Textil, Universidad Nacional de Ingenieria, Cod. Postal 25, Lima (Peru); Mohedano, M.; Casajus, P. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Mg alloys with additions of Nd and Gd were exposed to high humidity atmosphere. Black-Right-Pointing-Pointer The increase of Nd or Gd diminished the effect of micro-galvanic couples. Black-Right-Pointing-Pointer Corrosion resistance of the AM50 alloy improved with the addition of Nd or Gd by 43%. Black-Right-Pointing-Pointer Nd and Gd had no significant effect on the corrosion resistance of the AZ91D alloy. - Abstract: AM50 and AZ91D alloys modified with rare earths (RE) were evaluated under atmospheric conditions. Nd and Gd additions resulted in formation of Al{sub 2}RE and Al-Mn-RE compounds and reduction of the fraction of {beta}-phase. According to surface potential maps, RE-containing intermetallics were more noble than the {beta}-phase, but less than Al-Mn inclusions. As a result, the action of micro-galvanic couples depended on the added amount of RE and the initial alloy microstructure. Nd or Gd additions improved the corrosion resistance of the AM50 alloy by up to 43%, but had no significant effect on the corrosion resistance of the AZ91D alloy.

  9. Corrosion behaviour of AZ91D and AM50 magnesium alloys with Nd and Gd additions in humid environments

    International Nuclear Information System (INIS)

    Arrabal, R.; Matykina, E.; Pardo, A.; Merino, M.C.; Paucar, K.; Mohedano, M.; Casajús, P.

    2012-01-01

    Highlights: ► Mg alloys with additions of Nd and Gd were exposed to high humidity atmosphere. ► The increase of Nd or Gd diminished the effect of micro-galvanic couples. ► Corrosion resistance of the AM50 alloy improved with the addition of Nd or Gd by 43%. ► Nd and Gd had no significant effect on the corrosion resistance of the AZ91D alloy. - Abstract: AM50 and AZ91D alloys modified with rare earths (RE) were evaluated under atmospheric conditions. Nd and Gd additions resulted in formation of Al 2 RE and Al–Mn–RE compounds and reduction of the fraction of β-phase. According to surface potential maps, RE-containing intermetallics were more noble than the β-phase, but less than Al–Mn inclusions. As a result, the action of micro-galvanic couples depended on the added amount of RE and the initial alloy microstructure. Nd or Gd additions improved the corrosion resistance of the AM50 alloy by up to 43%, but had no significant effect on the corrosion resistance of the AZ91D alloy.

  10. Surface properties of AZ91 magnesium alloy after PEO treatment using molybdate salts and low current densities

    Energy Technology Data Exchange (ETDEWEB)

    Pezzato, Luca, E-mail: luca.pezzato@studenti.unipd.it [Department of Industrial Engineering, University of Padua, Via Marzolo 9, 35131 Padova (Italy); Brunelli, Katya [Department of Industrial Engineering, University of Padua, Via Marzolo 9, 35131 Padova (Italy); Napolitani, Enrico [MATIS-IMM-CNR and Dipartimento di Astronomia e Fisica, University of Padua, Via Marzolo 8, 35131 Padova (Italy); Magrini, Maurizio; Dabalà, Manuele [Department of Industrial Engineering, University of Padua, Via Marzolo 9, 35131 Padova (Italy)

    2015-12-01

    Graphical abstract: - Highlights: • Low concentrations of molybdate stopped PEO process at the first step. • High concentrations of molybdate produce the start of the second and third stages. • The layer after the first step is thin but dense and homogeneous. • The sample treated with low amount of molybdate is the one with best corrosion resistance. - Abstract: Plasma electrolytic oxidation (PEO) process is a recently developed electrochemical method used to produce on the surface of various metals oxide ceramic coatings that improve corrosion and wear properties of the substrate. In this work, PEO process was applied on AZ91 magnesium alloy using low current densities (0.05 A/cm{sup 2}) and an alkaline solution of silicates with different concentrations of sodium molybdate (0.3–3 g/l). The effect of the low current densities of process and of molybdate salts on the corrosion resistance of the coatings was studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) in chloride and sulfate environment. The morphology, the phases and the chemical composition of the coatings were examined using a scanning electron microscope equipped with EDS, X-ray diffraction, secondary ion mass spectrometry and X-ray photoelectron spectroscopy. The corrosion properties of the PEO coated samples were remarkably improved if compared with the uncoated samples. The addition of sodium molybdate, in determinate conditions, had a positive effect on the characteristics of the coatings in terms of corrosion resistance.

  11. Surface properties of AZ91 magnesium alloy after PEO treatment using molybdate salts and low current densities

    Science.gov (United States)

    Pezzato, Luca; Brunelli, Katya; Napolitani, Enrico; Magrini, Maurizio; Dabalà, Manuele

    2015-12-01

    Plasma electrolytic oxidation (PEO) process is a recently developed electrochemical method used to produce on the surface of various metals oxide ceramic coatings that improve corrosion and wear properties of the substrate. In this work, PEO process was applied on AZ91 magnesium alloy using low current densities (0.05 A/cm2) and an alkaline solution of silicates with different concentrations of sodium molybdate (0.3-3 g/l). The effect of the low current densities of process and of molybdate salts on the corrosion resistance of the coatings was studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) in chloride and sulfate environment. The morphology, the phases and the chemical composition of the coatings were examined using a scanning electron microscope equipped with EDS, X-ray diffraction, secondary ion mass spectrometry and X-ray photoelectron spectroscopy. The corrosion properties of the PEO coated samples were remarkably improved if compared with the uncoated samples. The addition of sodium molybdate, in determinate conditions, had a positive effect on the characteristics of the coatings in terms of corrosion resistance.

  12. Effect of heat treatment and number of passes on the microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dadashpour, M.; Yeşildal, R. [University of Ataturk, Erzurum (Turkmenistan); Mostafapour, A.; Rezazade, V. [University of Tabriz, Tabriz (Iran, Islamic Republic of)

    2016-02-15

    In this paper, the effect of heat treatment and number of passes on microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy samples were investigated. From six samples of as-cast AZ91C magnesium alloy, three plates were pre-heated at temperature of 375°C for 3 hours, and then were treated at temperature of 415°C for 18 hours and finally were cooled down in air. Three plates were relinquished without heat treatment. 8 mm thick as-cast AZ91C magnesium alloy plates were friction stir processed at constant traverse speed of 40 mm/min and tool rotation speed of 1250 rpm. After process, microstructural characterization of samples was analyzed using optical microscopy and tensile and Vickers hardness tests were performed. It was found that heat treated samples had finer grains, higher hardness, improved tensile strength and elongation relative to non-heat treated ones. As the number of passes increased, higher UTS and TE were achieved due to finer grains and more dissolution of β phase (Mg17Al12). The micro-hardness characteristics and tensile improvement of the friction stir processed samples depend significantly on grain size, removal of voids and porosities and dissolution of β phase in the stir zone.

  13. Al-TiC in situ composite coating fabricated by low power pulsed laser cladding on AZ91D magnesium alloy

    Science.gov (United States)

    Yang, Liuqing; Li, Zhiyong; Zhang, Yingqiao; Wei, Shouzheng; Liu, Fuqiang

    2018-03-01

    Al + (Ti + B4C) composite coating was cladded on AZ91D magnesium alloy by a low power pulsed Nd-YAG laser. The Ti+B4C mixed powder is with the ratio of Ti: B4C = 5:1, which was then mixed with Al powder by weight fraction of 10%, 15% and 20%, respectively. Scanning electron microscopy, energy dispersive spectrometer and X-ray diffraction were used to study the microstructure, chemical composition and phase composition of the coating. Results showed that the coating had satisfied metallurgical bonding with the magnesium substrate. Al3Mg2, Al12Mg17, Al3Ti and TiC were formed by in-situ reaction. The coatings have micro-hardness of 348HV, which is about 5-6 times higher than that of AZ91D. The wear resistance and corrosion resistance of the coatings are enhanced with the addition of the mixed powder.

  14. Effect of Nd on the corrosion behaviour of AM50 and AZ91D magnesium alloys in 3.5 wt.% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R., E-mail: raularrabal@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Departamento de Ciencia de Materiales, Facultad de Ciencias Quimicas, Universidad Complutense, 28040 Madrid (Spain); Paucar, K. [Gabinete de Corrosion, Facultad de Ingenieria Quimica y Textil, Universidad Nacional de Ingenieria, Cod. Postal 25, Lima (Peru); Garces, G. [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Nd addition modified the microstructure of AM50 and AZ91D magnesium alloys. Black-Right-Pointing-Pointer Volume of {beta}-Mg{sub 17}Al{sub 12} phase was reduced and Al{sub 2}Nd/Al-Mn-Nd particles were formed. Black-Right-Pointing-Pointer Nd-containing intermetallics revealed lower potential than Al-Mn inclusions. Black-Right-Pointing-Pointer 0.7-0.8 wt.% Nd reduced the corrosion rate of AM50 and AZ91D alloys by 90%. - Abstract: The corrosion performance of AM50 and AZ91D alloys containing up to 1.5 wt.% Nd was investigated by electrochemical and gravimetric measurements in 3.5 wt.% NaCl at 22 Degree-Sign C. The alloys were characterized by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), X-ray diffraction (XRD) and surface potential maps. In Nd-containing alloys, formation of Al{sub 2}Nd and Al-Mn-Nd intermetallic compounds reduced the volume fraction and modified the morphology of the {beta}-Mg{sub 17}Al{sub 12} phase. The addition of Nd improved the corrosion resistance of the alloys due to increased passivity of the surface film and suppression of micro-galvanic couples.

  15. Producing nano-grained and Al-enriched surface microstructure on AZ91 magnesium alloy by high current pulsed electron beam treatment

    Energy Technology Data Exchange (ETDEWEB)

    Hao, Shengzhi, E-mail: ebeam@dlut.edu.cn; Li, Mincai

    2016-05-15

    Highlights: • HCPEB surface treatment was conducted on AZ91 magnesium alloy. • Surface modified microstructure and phase composition were characterized. • Preferential evaporation of Mg and dissolution of Mg{sub 17}Al{sub 12} phase occurred. • Nano-grained and Al-enriched surface layer was produced of depth ∼8 μm. • Surface microhardness and corrosion resistance were improved simultaneously. - Abstract: Surface treatment of AZ91 magnesium alloy was carried out by high current pulsed electron beam (HCPEB) with accelerating voltage 27 kV and energy density 3 J/cm{sup 2}. The surface microstructure and phase composition were characterized by using optical microscope (OM), X-ray diffraction (XRD), and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). The surface microhardness and corrosion resistance were measured. Under HCPEB treatments, the preferential evaporation of Mg element occurred intensively on irradiated surface and the initial large Mg{sub 17}Al{sub 12} phases were dissolved. The nano-grained and Al-enriched surface modified layer was ultimately formed of depth ∼8 μm. According to the testing results, the surface microhardness increased from 63 to 141 HK after 30 pulses of HCPEB treatment, while the best improvement of corrosion resistance was obtained by 15 pulses of HCPEB treatment with a cathodic current density decreased by two orders of magnitude as compared with the initial AZ91 sample.

  16. Preparation and corrosion resistance studies of nanometric sol-gel-based CeO2 film with a chromium-free pretreatment on AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Zhang Shiyan; Li Qing; Chen Bo; Yang Xiaokui

    2010-01-01

    Magnesium alloy, although valuable, is reactive and requires protection before it can be applied in many fields. In this study, a novel protective environmental-friendly gradient coating was performed on AZ91D magnesium alloy by non-chromate surface treatments, which consisted of phytic acid chemical conversion coating and the sol-gel-based CeO 2 thin film. The surface morphologies, microstructure and composition of the coatings were investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coatings was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. The effects of the concentration, layers, temperature of heat treatment of CeO 2 sol on the anti-corrosion properties of the gradient coating for magnesium were also investigated. The results showed that the gradient coating was mainly composed of crystalline CeO 2 . According to the results of electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environmental-friendly surface treatment.

  17. Structural and corrosion characterization of hydroxyapatite/zirconium nitride-coated AZ91 magnesium alloy by ion beam sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Kiahosseini, Seyed Rahim, E-mail: rkiahoseyni@yahoo.com [Young Researchers and Elite Club, Damghan Branch, Islamic Azad University, Damghan (Iran, Islamic Republic of); Afshar, Abdollah [Department of Material Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Mojtahedzadeh Larijani, Majid [Radiation Applications Research School, Nuclear Science and Technology Research Institute, Tehran (Iran, Islamic Republic of); Yousefpour, Mardali [Faculty of Materials and Metallurgical Engineering, Semnan University, Semnan, 35131-19111 (Iran, Islamic Republic of)

    2017-04-15

    Highlights: • The thickness of HA coatings increase by ion beam sputtering time. • The residual strain in HA structure decrease by deposition time increment. • Crystallite size of HA coatings increase by deposition time increment. • The best corrosion resistance occurs at intermediate deposition time. - Abstract: The adhesion of hydroxyapatite (HA) as a coating for the AZ91 magnesium alloy substrate can be improved by using the sputtering method and an intermediate layer, such as ZrN. In this study, HA coatings were applied on ZrN intermediate layers at a temperature of 300 °C for 180, 240, 300, 360, and 420 min by ion beam sputtering. A profilometer device was used to study the HA coating thickness, which changed from 2 μm for the 180-min deposition to 4.7 μm for 420-min deposition. The grazing incidence X-ray diffraction analysis method and the Williamson–Hall analysis were used for structural investigation. As the deposition time increased, the crystalline size increased from 50 nm to 690 nm. However, given sufficient time for stress relief on the coating structure, the lattice strain values were close to zero. Energy-dispersive X-ray spectroscopy results showed that the Ca/P ratio ranged from 1.73 to 1.81. The external indentation method was used to evaluate the coating adhesion to the substrate. The slope of curve for applied force changes versus the radius of cracks in the coating (dP/dr) varied in the range of 0.2–0.07 by the deposition time, indicating that the adhesion increased with the increase in coating thickness. The potentiodynamic polarization technique was used to study the corrosion behavior. With increasing deposition time, the corrosion potential of samples did not show a significant change, and the corrosion potential of all samples (coated and uncoated substrates) was more positive than approximately 55 mV. When the deposition time increased to 360 min, the corrosion current density decreased from 5.5 μA/cm{sup 2} to 0.33

  18. Electrochemical corrosion behavior of composite MAO/sol-gel coatings on magnesium alloy AZ91D using combined micro-arc oxidation and sol-gel technique

    International Nuclear Information System (INIS)

    Shang Wei; Chen Baizhen; Shi Xichang; Chen Ya; Xiao Xiang

    2009-01-01

    Protective composite coatings were obtained on a magnesium alloy by micro-arc oxidation (MAO) and sol-gel technique. The coatings consisted of a MAO layer and a sol-gel layer. The microstructure and composition of the MAO coating and the composite coatings were analyzed by scanning electron microscopy (SEM) and energy dispersive X-rays (EDX). Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and total immersion tests were used to evaluate the corrosion behavior of these coatings in a 3.5 wt.% NaCl solution. The results show that the sol-gel layer provides corrosion protection by physically sealing the pores in the MAO coating and acting as a barrier. The composite coatings can suppress the corrosion process by preventing the corrosive ions from transferring or diffusing to the magnesium alloy substrate. This enhances the corrosion resistance of the magnesium alloy AZ91D significantly

  19. Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    Chang, Shiuan-Ho; Niu, Liyuan; Su, Yichang; Wang, Wenquan; Tong, Xian; Li, Guangyu

    2016-01-01

    This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

  20. Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Shiuan-Ho, E-mail: 1802186169@qq.com [College of Electronic Information and Mechatronic Engineering, Zhaoqing University, Zhaoqing Road, Duanzhou District, Zhaoqing, Guangdong, 526061 (China); Niu, Liyuan [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Su, Yichang [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Wang, Wenquan [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Tong, Xian [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Li, Guangyu [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China)

    2016-03-01

    This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

  1. IMPACT OF DEPTH OF CUT ON CHIP FORMATION IN AZ91HP MAGNESIUM ALLOY MILLING WITH TOOLS OF VARYING CUTTING EDGE GEOMETRY

    Directory of Open Access Journals (Sweden)

    Olga Gziut

    2015-05-01

    Full Text Available Safety of Mg milling processes can be expressed by means of the form and the number of fractions of chips formed during milling. This paper presents the state of the art of magnesium alloys milling technology in the aspect of chip fragmentation. Furthermore, the impact of the depth of cut ap and the rake angle γ on the number of chip fractions was analysed in the study. These were conducted on AZ91HP magnesium cast alloy and milling was performed with carbide tools of varying rake angle values (γ = 5º and γ = 30º. It was observed that less intense chip fragmentation occurs with decreasing depth of cut ap. The number of chip fractions was lower at the tool rake angle of γ = 30º. The test results were formulated as technological recommendations according to the number of generated chip fractions.

  2. Grain refinement of AZ91D magnesium alloy by a new Mg–50%Al4C3 master alloy

    International Nuclear Information System (INIS)

    Liu, Shengfa; Chen, Yang; Han, Hui

    2015-01-01

    A novel and simple method for preparing Mg–50%Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in-situ synthesis process under argon atmosphere. X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After adding 1.8% Mg–50%Al 4 C 3 master alloy, the average grain size of α-Mg decreased from 360 μm to 154 μm. Based on the DTA test results and calculation of the planar disregistry between Al 4 C 3 and α-Mg, Al 4 C 3 particles located in the central regions of magnesium grains can act as the heterogeneous nucleus of primary α-Mg phase

  3. The effect of Ca and RE elements on the precipitation kinetics of Mg17Al12 phase during artificial aging of magnesium alloy AZ91

    International Nuclear Information System (INIS)

    Amir Esgandari, B.; Mehrjoo, H.; Nami, B.; Miresmaeili, S.M.

    2011-01-01

    Highlights: → Ca and RE elements decrease the precipitation rate during aging of AZ91 alloy. → Precipitation kinetics and mechanism during aging of the alloys were studied. → Effect of Ca and RE on creep properties of age hardened AZ91 alloy was studied. - Abstract: The effect of simultaneous alloying with Ca and rare earth (RE) elements on the age hardening kinetics of AZ91 was studied through the fitting of the Johnson-Mehl-Avrami (JMA) equation. The results showed that the addition of both Ca and RE elements not only suppress discontinuous precipitation of the Mg 17 Al 12 phase during the age hardening process, but also decrease the alloy hardness. Fitting the JMA equation to the experimental data indicated that the phase transformation during age hardening of an alloy variant containing both Ca and RE (at 170 deg. C and 190 deg. C) and standard AZ91 (at 170 deg. C) takes place by the nucleation of precipitates on dislocations. In contrast, the precipitation during age hardening of AZ91 at 190 deg. C occurs via nucleation at grain boundaries. Although it was observed that the creep strength of age hardened specimens are lower than that of the as cast specimens, but age hardening treatment has lower deleterious influence on the creep resistance of the alloy containing Ca and RE in comparison with conventional AZ91. This may be ascribed to the decreased precipitation rate resulting from the addition of both Ca and RE elements.

  4. AC impedance spectroscopy study of the corrosion behavior of an AZ91 magnesium alloy in 0.1 M sodium sulfate solution

    International Nuclear Information System (INIS)

    Chen, Jian; Wang, Jianqiu; Han, Enhou; Dong, Junhua; Ke, Wei

    2007-01-01

    The corrosion behavior of an AZ91 magnesium alloy in 0.1 M sodium sulfate solution at the corrosion potential (E corr ) was investigated using electrochemical impedance spectroscopy (EIS), environmental scanning electron microscopy (ESEM), energy dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). The results showed that when the immersion time was less than 18th, general corrosion occurred on the surface and the main corrosion products were hydroxides and sulfates. The film coverage effect was the main mechanism for the corrosion process of AZ91 alloy. At this stage, the matrix had a better corrosion resistance. With the increasing immersion time, pitting occurred on the surface. At this stage, the corrosion process was controlled by three surface state variables: the area fraction θ 1 of the region controlled by the formation of Mg(OH) 2 , the area fraction θ 2 of the region controlled by the precipitation of MgAl 2 (SO 4 ) 4 .2H 2 O, and the metastable Mg + concentration C m

  5. Growth of ceramic coatings on AZ91D magnesium alloys by micro-arc oxidation in aluminate-fluoride solutions and evaluation of corrosion resistance

    International Nuclear Information System (INIS)

    Guo, H.F.; An, M.Z.

    2005-01-01

    Micro-arc oxidization of AZ91D magnesium alloys was studied in solutions containing sodium aluminate and potassium fluoride at constant applied current densities. The influence of applied current densities, concentration and constituents of the electrolyte as well as treatment time on micro-arc oxidization process was investigated, respectively; surface morphology and phase structure were analyzed using scanning electron microscope (SEM) and X-ray powder diffraction (XRD). Potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) were used to evaluate the corrosion resistance of ceramic coatings formed on magnesium alloys. XRD analyses indicate that the ceramic coatings fabricated on the surface of magnesium alloys by micro-arc oxidization are composed of spinel phase MgAl 2 O 4 and intermetallic phase Al 2 Mg; variation of treatment time arises no obvious difference to phase structure of the ceramic coatings. A few circular pores and micro-cracks are also observed to remain on the ceramic coating surface; the number of the pores is decreasing, while the diameter of the pores is apparently increasing with prolonging of treatment time. The corrosion resistance of ceramic coatings is improved more than 100 times compared with magnesium alloy substrate

  6. The effects to the structure and electrochemical behavior of zinc phosphate conversion coatings with ethanolamine on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Li Qing; Xu Shuqiang; Hu Junying; Zhang Shiyan; Zhong Xiankang; Yang Xiaokui

    2010-01-01

    This paper discussed a zinc phosphate conversion coating formed on magnesium alloy AZ91D from the phosphating bath with varying amounts of ethanolamine (MEA). The effects of MEA on the form, structure, phase composition and electrochemical behavior of the phosphate coatings were examined using an scanning electron microscopy (SEM), X-ray diffraction (XRD) potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. Interpretations of the electrical elements of the equivalent circuit were obtained from the SEM structure of the coatings, assumed to be formed of two layers: an outer porous crystal layer and an inner flat amorphous layer. The result showed that adding MEA refined the microstructure of the crystal layer and that the phosphate coating, derived at the optimal content of 1.2 g/L, with the most uniform and compact outer crystal layer provided the best corrosion protection.

  7. Effect of alumina sol addition to micro-arc oxidation electrolyte on the properties of MAO coatings formed on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Laleh, M.; Rouhaghdam, A. Sabour; Shahrabi, T.; Shanghi, A.

    2010-01-01

    Oxide coatings were formed on AZ91D magnesium alloy using micro-arc oxidation process in alkaline electrolyte without and with addition of alumina sol. The microstructures and compositions of the MAO coatings were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD). Corrosion behaviors of the coatings were evaluated with electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in 3.5%NaCl solution. Porosities of the coatings were measured by potentiodynamic polarization tests. It was found that the coating produced in the electrolyte with alumina sol has more compact and uniform morphology than that produced in the electrolyte without alumina sol. The results of corrosion tests showed that the coating formed in electrolyte with alumina sol enhances the corrosion resistance of the substrate significantly. XRD patterns showed that the coating produced in the electrolyte with alumina sol has more MgAl 2 O 4 phase than MgO.

  8. Influence of boron addition on the grain refinement and mechanical properties of AZ91 Mg alloy

    International Nuclear Information System (INIS)

    Suresh, M.; Srinivasan, A.; Ravi, K.R.; Pillai, U.T.S.; Pai, B.C.

    2009-01-01

    This article reports the effect of boron addition on the grain refinement efficiency and mechanical properties of AZ91 magnesium alloy. The results show that the addition of boron in the form of Al-4B master alloy, significantly refines the grain size of AZ91 alloy. This refinement is due to the presence of AlB 2 particles, which act as potential nucleants for Mg grains. Improved mechanical properties are obtained with the addition of boron due to the finer grains.

  9. The role of matrix microstructure in the creep behaviour of discontinuous fiber-reinforced AZ91 magnesium alloy

    Czech Academy of Sciences Publication Activity Database

    Svoboda, Milan; Pahutová, Marie; Kuchařová, Květa; Sklenička, Václav; Langdon, T. G.

    A324, 1-2 (2002), s. 151-156 ISSN 0921-5093. [Symposium on Physics of Materials /8./. Prague, 04.09.2000-08.09.2000] R&D Projects: GA AV ČR IAA2041902; GA ČR GA106/99/1717; GA ČR GA106/99/0187 Institutional research plan: CEZ:AV0Z2041904 Keywords : composites * magnesium alloys * creep Subject RIV: JI - Composite Materials Impact factor: 1.107, year: 2002

  10. Combined effect of non-equilibrium solidification and thermal annealing on microstructure evolution and hardness behavior of AZ91 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z.Z.; Yang, W., E-mail: weiyang@mail.nwpu.edu.cn; Chen, S.H.; Yu, H.; Xu, Z.F.

    2014-06-15

    Non-equilibrium solidification of commercial AZ91 magnesium alloy was performed by copper mold spray-casting technique and the thermal stability property of as-formed meta-stable microstructure was investigated by subsequent annealing at different temperatures and times. Remarkable grain refinement appears with increasing cooling rate during solidification process, which is accompanied by a visible cellular/dendrite transition for the grain morphology of primary phase. Moreover, the non-equilibrium solidified alloy exhibits obvious precipitation hardening effect upon annealing at 200 °C, and the precipitation mode of β-Mg{sub 17}Al{sub 12} phase changes from discontinuous to continuous with extending isothermal time from 4 h to 16 h, which generates an increase of resultant micro-hardness value. After solid solution treatment at the elevated temperature of 420 °C, the volume fraction of β-Mg{sub 17}Al{sub 12} phase decreases and a notable grain growth phenomenon occurs, which give rise to a reduction of hardness in comparison with that of as-quenched alloy.

  11. Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

    International Nuclear Information System (INIS)

    Fekry, A.M.; Fatayerji, M.Z.

    2009-01-01

    The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride 0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

  12. Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

    Energy Technology Data Exchange (ETDEWEB)

    Fekry, A.M. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)], E-mail: hham4@hotmail.com; Fatayerji, M.Z. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

    2009-11-01

    The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride <0.05 M containing 30% ethylene glycol solution, they are more corrosive than the blank (30% ethylene glycol-70% water). However, at concentrations <0.05 for chloride or >0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

  13. Effect of (NaPO3)6 concentrations on corrosion resistance of plasma electrolytic oxidation coatings formed on AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Luo Haihe; Cai Qizhou; Wei Bokang; Yu Bo; Li Dingjun; He Jian; Liu Ze

    2008-01-01

    Different plasma electrolytic oxidation (PEO) coatings were prepared on AZ91D magnesium alloy in electrolytes containing various concentrations of (NaPO 3 ) 6 . The morphologies, chemical compositions and corrosion resistance of the PEO coatings were characterized by environmental scanning electron microscopy (ESEM), X-ray diffractometer (XRD), energy dispersive analysis of X-rays (EDAX), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coatings were mainly composed of MgO, Mg 2 SiO 4 , MgAl 2 O 4 and amorphous compounds. As the (NaPO 3 ) 6 concentrations increased from 0 to 10 g/l, the thickness and surface roughness of the coatings approximately linearly increased; the MgO and Mg 2 SiO 4 phase increased within the concentration range of 0-3 and 0-5 g/l, and then decreased within the range of 3-10 and 5-10 g/l, respectively, while the MgAl 2 O 4 phase gradually decreased. Moreover, the corrosion resistance of the coatings increased within the range of 0-5 g/l and then decreased within the range of 5-10 g/l. The best corrosion resistance coating was obtained in electrolyte containing 5 g/l (NaPO 3 ) 6 , it had the most compact microstructure. Besides, a reasonable equivalent circuit was established, and the fitting results were consistent with the results of the EIS test

  14. Study on the deterioration process of a chromium-free conversion coating on AZ91D magnesium alloy in NaCl solution

    International Nuclear Information System (INIS)

    Zhao Ming; Wu Shusen; An Ping; Luo Jirong

    2006-01-01

    The morphology of a chromium-free conversion coating for AZ91D magnesium alloy was observed with an Atomic Force Microscopy. The results showed the uniform conversion coating has a relatively smooth appearance with shallow valleys. The EDX results indicated that the compositions of the coating were mainly compounds of Mg, Al, Mn, P, Ca and O. The XRD result showed that the coating contained amorphous materials and a small quantity of crystalline compound. The pitting product of the coating in NaCl water solution mainly composed of Mg, Cl, Mn, P, Ca and O. The corrosion behavior of the samples in NaCl solution was also studied by electrochemical impedance spectroscopy (EIS), which was characterized by one capacitive loop and one inductive loop. Based upon study on both a mathematical model for Faradic admittance of coating in NaCl solution and EIS, it could be considered that the inductive loop was caused by the adsorption of Cl anion and the appearance of pitting corrosion. A degradation mechanism of the coating in NaCl solution is set forth: dissolution velocity of the Cl - adsorption regions of the coating is higher than those non-adsorption regions, for Cl - anions are selective adsorption at some regions of coating surface. When the adsorption regions of coating layer are penetrated by dissolution, the pitting comes into being. The degradation mechanism of conversion coating and the mathematical model are consistent with the EIS results, polarization measurement results and coating's corrosion test results

  15. Effects of pH and temperature on the deposition properties of stannate chemical conversion coatings formed by the potentiostatic technique on AZ91 D magnesium alloy

    International Nuclear Information System (INIS)

    Elsentriecy, Hassan H.; Azumi, Kazuhisa; Konno, Hidetaka

    2008-01-01

    The effects of pH and temperature of a stannate bath on the quality of stannate chemical conversion coatings formed on AZ91 D magnesium alloy by using the potentiostatic polarization technique at E = -1.1 V were investigated in order to improve uniformity and corrosion protection performance of the coating films. It was found that the uniformity and corrosion resistance of coating films deposited by potentiostatic polarization were closely associated with pH and temperature of the coating bath. The pH and temperature to obtain the best coating film were investigated as a function of corrosion protection performance evaluated by curves of potentiodynamic anodic polarization conducted in borate buffer solution. Scanning electron microscope observation and electrochemical corrosion tests of the stannate-coated samples confirmed significant improvement in uniformity and corrosion resistivity of coating films deposited by the potentiostatic technique by modifying the pH and temperature of the coating bath. It was also found that uniformity and corrosion resistivity of the coating films deposited by the potentiostatic technique were considerably improved compared to those of coatings deposited by the simple immersion method at the best conditions of pH and temperature of the coating bath

  16. Effects of half-wave and full-wave power source on the anodic oxidation process on AZ91D magnesium alloy

    Science.gov (United States)

    Wang, Ximei; Zhu, Liqun; Li, Weiping; Liu, Huicong; Li, Yihong

    2009-03-01

    Anodic films have been prepared on the AZ91D magnesium alloys in 1 mol/L Na 2SiO 3 with 10 vol.% silica sol addition under the constant voltage of 60 V at room temperature by half-wave and full-wave power sources. The weight of the anodic films has been scaled by analytical balance, and the thickness has been measured by eddy current instrument. The surface morphologies, chemical composition and structure of the anodic films have been characterized by scanning electron microscopy (SEM), energy dispersion spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the thickness and weight of the anodic films formed by the two power sources both increase with the anodizing time, and the films anodized by full-wave power source grow faster than that by half-wave one. Furthermore, we have fitted polynomial to the scattered data of the weight and thickness in a least-squares sense with MATLAB, which could express the growth process of the anodic films sufficiently. The full-wave power source is inclined to accelerate the growth of the anodic films, and the half-wave one is mainly contributed to the uniformity and fineness of the films. The anodic film consists of crystalline Mg 2SiO 4 and amorphous SiO 2.

  17. Effects of half-wave and full-wave power source on the anodic oxidation process on AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang Ximei [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China)], E-mail: wangximei126@126.com; Zhu Liqun; Li Weiping; Liu Huicong; Li Yihong [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China)

    2009-03-15

    Anodic films have been prepared on the AZ91D magnesium alloys in 1 mol/L Na{sub 2}SiO{sub 3} with 10 vol.% silica sol addition under the constant voltage of 60 V at room temperature by half-wave and full-wave power sources. The weight of the anodic films has been scaled by analytical balance, and the thickness has been measured by eddy current instrument. The surface morphologies, chemical composition and structure of the anodic films have been characterized by scanning electron microscopy (SEM), energy dispersion spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the thickness and weight of the anodic films formed by the two power sources both increase with the anodizing time, and the films anodized by full-wave power source grow faster than that by half-wave one. Furthermore, we have fitted polynomial to the scattered data of the weight and thickness in a least-squares sense with MATLAB, which could express the growth process of the anodic films sufficiently. The full-wave power source is inclined to accelerate the growth of the anodic films, and the half-wave one is mainly contributed to the uniformity and fineness of the films. The anodic film consists of crystalline Mg{sub 2}SiO{sub 4} and amorphous SiO{sub 2}.

  18. Flow mechanisms in creep of a short-fibre AZ91 alloy-based composite

    Czech Academy of Sciences Publication Activity Database

    Pahutová, Marie; Sklenička, Václav; Kuchařová, Květa; Svoboda, Milan; Langdon, T. G.

    43 2005, č. 1 (2005), s. 34-44 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/03/0901 Institutional research plan: CEZ:AV0Z20410507 Keywords : AZ91 magnesium alloy * metal matrix composite * short fibre reinforcement Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

  19. Mechanical properties of plasma-sprayed layers of aluminium and aluminium alloy on AZ 91

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Ctibor, Pavel; Mušálek, Radek; Janata, Marek

    2017-01-01

    Roč. 51, č. 2 (2017), s. 323-327 ISSN 1580-2949 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : plasma spraying of aluminium * adhesion of coating * wear * magnesium alloy AZ91 Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.436, year: 2016

  20. Exploration of the viscosity temperature dependences and microstructure of magnesium-based commercial alloy AZ91D with small additions of calcium

    International Nuclear Information System (INIS)

    Abaturov, I S; Popel, P S; Brodova, I G; Astafiev, V V; Li Peijie

    2008-01-01

    The technique of rotating oscillation damping of a crucible filled in with the melt under investigation was used for measurement of viscosity of the Mg-based AZ91D commercial alloy with various additions of calcium. The viscosity was measured in liquid state in temperature interval from 600 up to 840 deg. C. The comparative metallographic investigation of the structure of samples with calcium content of 0.0, 0.4, 0.6 and 0.8 wt.% which were crystallized just after re-melting at the temperature of 640 deg. C and after heating in liquid state up to 850 deg. C were made. It was shown that the thermal treatment of samples in liquid state is accompanied by considerable changes in the cast structure that forms after the crystallization of the samples

  1. In vitro corrosion of pure magnesium and AZ91 alloy—the influence of thin electrolyte layer thickness

    Science.gov (United States)

    Zeng, Rong-Chang; Qi, Wei-Chen; Zhang, Fen; Li, Shuo-Qi

    2016-01-01

    In vivo degradation predication faces a huge challenge via in vitro corrosion test due to the difficulty for mimicking the complicated microenvironment with various influencing factors. A thin electrolyte layer (TEL) cell for in vitro corrosion of pure magnesium and AZ91 alloy was presented to stimulate the in vivo corrosion in the micro-environment built by the interface of the implant and its neighboring tissue. The results demonstrated that the in vivo corrosion of pure Mg and the AZ91 alloy was suppressed under TEL condition. The AZ91 alloy was more sensitive than pure Mg to the inhibition of corrosion under a TEL thickness of less than 200 µm. The TEL thickness limited the distribution of current, and thus localized corrosion was more preferred to occur under TEL condition than in bulk solution. The TEL cell might be an appropriate approach to simulating the in vivo degradation of magnesium and its alloys. PMID:26816655

  2. The Effects of Rare Earth Pr and Heat Treatment on the Wear Properties of AZ91 Alloy

    Directory of Open Access Journals (Sweden)

    Ning Li

    2018-06-01

    Full Text Available This paper investigated the influences of Pr addition and heat treatment (T6 on the dry sliding wear behavior of AZ91 alloy. The wear rates and friction coefficients were measured by using a pin-on-disc tribometer under loads of 30, 60 and 90 N at dry sliding speeds of 100 rpm, over a sliding time of 15 min. The worn surfaces were examined using a scanning electron microscope and was analyzed with an energy dispersive spectrometer. The experimental results revealed that AZ91-1.0%Pr magnesium alloy exhibited lower wear rate and friction coefficient than the other investigated alloys. As the applied load increased, the wear rate and friction coefficient increased. Compared with the as-cast AZ91-1.0%Pr magnesium alloy, the hardness and wear resistance of the alloy after solution treatment were reduced, and through the subsequent aging, the hardness and wear resistance of the alloy were improved and the hardness was 101.1 HB (compared to as-cast AZ91 magnesium alloy, it increased by 45%. The AZ91-1.0%Pr with T6 magnesium alloy exhibited best wear resistance. Abrasion was dominant at load of 30 N, delamination was dominant at load of 60 N and plastic deformation was dominant at load of 90 N. Oxidation was observed at all loads.

  3. Correlative change of corrosion behavior with the microstructure of AZ91 Mg alloy modified with Y additions

    Energy Technology Data Exchange (ETDEWEB)

    Jia, Ruiling, E-mail: jrl014014@163.com [College of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot, Inner Mongolia 010051 (China); Zhang, Ming; Zhang, Lina [College of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot, Inner Mongolia 010051 (China); Zhang, Wei [Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Guo, Feng [College of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot, Inner Mongolia 010051 (China)

    2015-06-15

    Highlights: • The effect of Y addition into the AZ91 Mg alloys was investigated. • Initial stage of corrosion was studied by in-situ 3D digital microscopy observation. • The potential difference was investigated by Kelvin probe force microscopy. • The effect of Y addition on the corrosion mechanisms of AZ91 alloy was studied. - Abstract: Microstructure characterization of the AZ91 magnesium alloys with or without rare earth element yttrium (Y) has been revealed by SEM, EDS and EPMA. Some Y-rich phases can be found in the magnesium alloys with Y additions. The fraction of β-Mg{sub 17}Al{sub 12} phase obvious decreases and turns into granular distribution with the increase of Y addition instead of original wet distribution along grain boundaries. The results of the potentiodynamic polarization tests show that the corrosion resistance of AZ91 alloy is improved with appropriate Y additions. But an in-situ observation of 3D digital microscopy for the initial stage of corrosion of the magnesium alloy with 0.9%Y addition shows that Y-rich phases act as cathodic effect and the α phases in the vicinity of them acting as anode are corroded. So the additions of Y have a beneficial effect that can depress the overall corrosion of AZ91 alloy, whereas its harmful effect is related to Y-rich phases because they present the highest Volta potential difference from the adjacent matrix and they can drive galvanic corrosion.

  4. Correlative change of corrosion behavior with the microstructure of AZ91 Mg alloy modified with Y additions

    International Nuclear Information System (INIS)

    Jia, Ruiling; Zhang, Ming; Zhang, Lina; Zhang, Wei; Guo, Feng

    2015-01-01

    Highlights: • The effect of Y addition into the AZ91 Mg alloys was investigated. • Initial stage of corrosion was studied by in-situ 3D digital microscopy observation. • The potential difference was investigated by Kelvin probe force microscopy. • The effect of Y addition on the corrosion mechanisms of AZ91 alloy was studied. - Abstract: Microstructure characterization of the AZ91 magnesium alloys with or without rare earth element yttrium (Y) has been revealed by SEM, EDS and EPMA. Some Y-rich phases can be found in the magnesium alloys with Y additions. The fraction of β-Mg 17 Al 12 phase obvious decreases and turns into granular distribution with the increase of Y addition instead of original wet distribution along grain boundaries. The results of the potentiodynamic polarization tests show that the corrosion resistance of AZ91 alloy is improved with appropriate Y additions. But an in-situ observation of 3D digital microscopy for the initial stage of corrosion of the magnesium alloy with 0.9%Y addition shows that Y-rich phases act as cathodic effect and the α phases in the vicinity of them acting as anode are corroded. So the additions of Y have a beneficial effect that can depress the overall corrosion of AZ91 alloy, whereas its harmful effect is related to Y-rich phases because they present the highest Volta potential difference from the adjacent matrix and they can drive galvanic corrosion

  5. Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy

    Directory of Open Access Journals (Sweden)

    Qingqiang Chen

    2018-02-01

    Full Text Available In this study, the effects of cerium (Ce addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg17Al12 phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg17Al12, while generating Al4Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

  6. Composite Layers “MgAl Intermetalic Layer / PVD Coating” Obtained On The AZ91D Magnesium Alloy By Different Hybrid Surface Treatment Methods

    Directory of Open Access Journals (Sweden)

    Smolik J.

    2015-06-01

    Full Text Available Magnesium alloys have very interesting physical properties which make them ‘materials of the future’ for tools and machine components in many industry areas. However, very low corrosion and tribological resistance of magnesium alloys hampers the implementation of this material in the industry. One of the methods to improve the properties of magnesium alloys is the application of the solutions of surface engineering like hybrid technologies. In this paper, the authors compare the tribological and corrosion properties of two types of “MgAlitermetalic / PVD coating” composite layers obtained by two different hybrid surface treatment technologies. In the first configuration, the “MgAlitermetalic / PVD coating” composite layer was obtained by multisource hybrid surface treatment technology combining magnetron sputtering (MS, arc evaporation (AE and vacuum heating methods. The second type of a composite layer was prepared using a hybrid technology combined with a diffusion treatment process in Al-powder and the electron beam evaporation (EB method. The authors conclude, that even though the application of „MgAlitermetalic / PVD coating” composite layers can be an effective solution to increase the abrasive wear resistance of magnesium alloys, it is not a good solution to increase its corrosion resistance.

  7. Influence of mictrostructure features on the corrosion behaviourof AZ91 alloy in chloride media

    Directory of Open Access Journals (Sweden)

    Lenka Bukovinová

    2014-11-01

    Full Text Available The influence of the microstructure of as-cast AZ91 magnesium alloy, which applied to solution annealing treatment and ageing treatment respectively, was evaluated in terms of its corrosion behaviour in 0.1 M NaCl solution at room temperature. The corrosion process was monitored by electrochemical impedance spectroscopy (EIS and the surface was characterized by scanning Kelvin probe force microscopy (SKPFM. The extent of corrosion damage was dependent on the microstructure. Surface potential maps indicated that, the surface potential of α-matrix is more positive than surface potential of β phase.

  8. Corrosion properties and corrosion evolution of as-cast AZ91 alloy with rare earth yttrium

    International Nuclear Information System (INIS)

    Luo, T.J.; Yang, Y.S.

    2011-01-01

    Highlights: → Minor addition of Y will increase the corrosion resistance of AZ91 alloy, and 0.3 wt.% Y is the optimum addition. → A film composed of Mg(OH) 2 , MgCO 3 , Al(OH) 3 and Al 2 O 3 is formed on the surface of AZ91 alloy with rare earth Y free. → The film of AZ91 alloy with 0.3 wt.% Y is mainly composed of Mg(OH) 2 and MgCO 3 without any Al(OH) 3 and Al 2 O 3 . → The relative quantity of MgCO 3 in the surface film of AZ91 + 0.3 wt.% Y is bigger than that of AZ91 alloy with Y free. → Y 2 O 3 phase is found in the surface film of alloy III, which benefits to stabilize the surface film. -- Abstract: The corrosion resistance property and the corrosion evolution of as-cast AZ91 alloy with rare earth Y addition are investigated by using immersion tests, electrochemical impedance spectroscopy (EIS), and X-ray photoelectron spectroscopy (XPS). The results show that the proper amount of Y in the alloys can improve the corrosion resistance of AZ91 alloys effectively. With the increment of Y, the corrosion rate of the modified AZ91 alloys by Y addition was markedly less than that of AZ91 alloy. The corrosion rate of AZ91 alloy with 0.3 wt.% Y was the slightest, but further addition of Y content over 0.3 wt.% make the corrosion heavier. The XPS analysis suggests that the compound film of AZ91 alloy with 0.3 wt.% Y is mainly composed of Mg(OH) 2 and MgCO 3 without any Al(OH) 3 and Al 2 O 3 , in addition, Y 2 O 3 phase is found in the compound film of AZ91 alloy with 0.3 wt.% Y, which benefits to stabilize the surface film.

  9. Joining of AZ31 and AZ91 Mg alloys by friction stir welding

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2015-12-01

    Full Text Available Two dissimilar magnesium (Mg alloy sheets, one with low aluminium (AZ31 and another with high aluminium (AZ91 content, were successfully joined by friction stir welding (FSW. The effect of process parameters on the formation of hot cracks was investigated. A sound metallurgical joint was obtained at optimized process parameters (1400 rpm with 25 mm/min feed which contained fine grains and distributed β (Mg17Al12 phase within the nugget zone. An increasing trend in the hardness measurements has also confirmed more amount of dissolution of aluminium within the nugget zone. A sharp interface between nugget zone and thermo mechanical affected zone (TMAZ was clearly noticed at the AZ31 Mg alloy side (advancing but not on the AZ91 Mg alloy side (retreating. From the results it can be concluded that FSW can be effectively used to join dissimilar metals, particularly difficult to process metals such as Mg alloys, and hot cracking can be completely eliminated by choosing appropriate process parameters to achieve sound joint.

  10. Microstructure and Aging Behavior of Nonflammable AZ91D Mg Alloy

    OpenAIRE

    Seok Hong Min; Tae Kwon Ha

    2014-01-01

    Phase equilibria of AZ91D Mg alloys for nonflammable use, containing Ca and Y, were carried out by using FactSage® and FTLite database, which revealed that solid solution treatment could be performed at temperatures from 400 to 450oC. Solid solution treatment of AZ91D Mg alloy without Ca and Y was successfully conducted at 420oC and supersaturated microstructure with all beta phase resolved into matrix was obtained. In the case of AZ91D Mg alloy with some Ca and Y; howeve...

  11. Effect of mechanical vibrations on the wear behavior of AZ91 Mg alloy

    Science.gov (United States)

    Chaturvedi, V.; Pandel, U.; Sharma, A.

    2018-02-01

    AZ91 Mg alloy is the most promising alloy used for structural applications. The vibration induced methods are effective and economic viable in term of mechanical properties. Sliding wear tests were performed on AZ91 Mg alloy using a pin-on- disc configuration. Wear rates were measured at 5 N and 10N at a sliding velocity of 1m/s for varied frequency within the range of 5- 25Hz and a constant amplitude of 2mm. Microstructures of worn surfaces and wear debris were characterized by field emission scanning electron microscopy (FESEM). It is observed that wear resistance of vibrated AZ91 alloy at 15Hz frequency ad 2mm amplitude was superior than cast AZ91 Mg alloy. Finer grain size and equiaxed grain shape both are important parameters for better wear resistance in vibrated AZ91 Mg alloys. FESEM analysis revealed that wear is considerably affected due to frictional heat generated by the relative motion between AZ91 Mg alloy and EN31 steel surface. No single mechanism was responsible for material loss.

  12. Effect of rare earth elements on high cycle fatigue behavior of AZ91 alloy

    International Nuclear Information System (INIS)

    Mokhtarishirazabad, M.; Boutorabi, S.M.A.; Azadi, M.; Nikravan, M.

    2013-01-01

    This article investigates effects of adding rare earth elements (RE) into a magnesium–aluminum–zinc alloy (the AZ91 alloy) on its high cycle fatigue (HCF) behavior. For this purpose, AZ91 and AZ91+1% RE (AZE911) alloys were gravity casted in a metallic die. RE elements were added to the AZ91 alloy in the form of mischmetals. Microscopic evaluations with the scanning electron microscopy (SEM) and mechanical tests include tensile, hardness and HCF behaviors, were performed on prepared samples. Rotary bending fatigue tests were carried out at a stress ratio (R) of −1 and a frequency of 125 Hz, at the room temperature, in the air. The microscopic investigation demonstrates that the addition of 1% RE elements leads to the formation of Al 11 RE 3 intermetallic particles which is associated to the reduction of β-(Mg 17 Al 12 ) phases. Results of mechanical experiments suggest a negligible effect of adding 1% RE elements on mechanical properties of the AZ91 alloy. Curves of stress-life (S–N) shows an increase in the fatigue strength at 10 5 cycles, from 100±10 MPa to 135±10 MPa, when RE elements were added to the AZ91 alloy

  13. Effect of rare earth elements on high cycle fatigue behavior of AZ91 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mokhtarishirazabad, M., E-mail: mehdi-mokhtari@hotmail.com [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Boutorabi, S.M.A. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Azadi, M.; Nikravan, M. [Irankhodro Powertrain Company (IPCO), Tehran (Iran, Islamic Republic of)

    2013-12-10

    This article investigates effects of adding rare earth elements (RE) into a magnesium–aluminum–zinc alloy (the AZ91 alloy) on its high cycle fatigue (HCF) behavior. For this purpose, AZ91 and AZ91+1% RE (AZE911) alloys were gravity casted in a metallic die. RE elements were added to the AZ91 alloy in the form of mischmetals. Microscopic evaluations with the scanning electron microscopy (SEM) and mechanical tests include tensile, hardness and HCF behaviors, were performed on prepared samples. Rotary bending fatigue tests were carried out at a stress ratio (R) of −1 and a frequency of 125 Hz, at the room temperature, in the air. The microscopic investigation demonstrates that the addition of 1% RE elements leads to the formation of Al{sub 11}RE{sub 3} intermetallic particles which is associated to the reduction of β-(Mg{sub 17}Al{sub 12}) phases. Results of mechanical experiments suggest a negligible effect of adding 1% RE elements on mechanical properties of the AZ91 alloy. Curves of stress-life (S–N) shows an increase in the fatigue strength at 10{sup 5} cycles, from 100±10 MPa to 135±10 MPa, when RE elements were added to the AZ91 alloy.

  14. Grain refinement of AZ91D alloy by intensive melt shearing and its persistence after remelting and isothermal holding

    Directory of Open Access Journals (Sweden)

    Zuo Yubo

    2013-01-01

    Full Text Available Intensive melt shearing has a significant grain refining effect on some light alloys. However, the persistence of the grain refining effect during isothermal holding and remelting is still unclear, although it is very important for the practical application. In this study, intensive melt shearing was achieved in a twin-screw mechanism to investigate its grain refining effect on AZ91D magnesium alloy. The refinement mechanism was discussed and the persistence of grain refinement after remelting and isothermal holding was also studied. A Zeiss imaging system with polarized light was used for quantitative measurement of grain size. The results show that the intensive melt shearing has a significant grain refining effect on AZ91D magnesium alloy. With the application of intensive melt shearing, the grain size of AZ91D magnesium alloy can be reduced from 530 μm (for a typical as-cast microstructure to 170 μm, which is about 70% size reduction. The grain refinement achieved by the intensive melt shearing can be partially kept after isothermal holding and remelting. It is believed that the refinement effect was mainly due to the finer and well dispersed oxide particles formed by high intensive shearing. The smaller size of oxide particles and their slow motion velocity in the sheared melt could make important contributions to the remained grain refinement.

  15. Application of heat treatment and hot extrusion processes to improve mechanical properties of the AZ91 alloy

    Directory of Open Access Journals (Sweden)

    T. Reguła

    2010-04-01

    Full Text Available The main aim of this paper is to evaluate the effects of hot working (extrusion and hest treatment on room temperature mechanical properties of magnesium-based AZ91 alloy. The results were compared with as-cast condition. The examined material had been obtained by gravity casting to permanent moulds and subsequently subjected to heat treatment and/or processed by extrusion at 648 K. Microstructural and mechanical properties of properly prepared specimens were studied. Rm, Rp02 and A5 were determined from tensile tests. Brinell hardness tests were also conducted. The research has shown that hot working of AZ91 alloy provides high mechanical properties unattainable by cast material subjected to heat-treatment. The investigated alloy subjected to hot working and subsequently heat-treated has doubled its strength and considerably improved the elongation - compared with the as-cast material.

  16. Corrosion fatigue behaviors of two biomedical Mg alloys - AZ91D and WE43 - In simulated body fluid.

    Science.gov (United States)

    Gu, X N; Zhou, W R; Zheng, Y F; Cheng, Y; Wei, S C; Zhong, S P; Xi, T F; Chen, L J

    2010-12-01

    Magnesium alloys have been recently developed as biodegradable implant materials, yet there has been no study concerning their corrosion fatigue properties under cyclic loading. In this study the die-cast AZ91D (A for aluminum 9%, Z for zinc 1% and D for a fourth phase) and extruded WE43 (W for yttrium 4%, E for rare earth mischmetal 3%) alloys were chosen to evaluate their fatigue and corrosion fatigue behaviors in simulated body fluid (SBF). The die-cast AZ91D alloy indicated a fatigue limit of 50MPa at 10⁷ cycles in air compared to 20MPa at 10⁶ cycles tested in SBF at 37°C. A fatigue limit of 110MPa at 10⁷ cycles in air was observed for extruded WE43 alloy compared to 40MPa at 10⁷ cycles tested in SBF at 37°C. The fatigue cracks initiated from the micropores when tested in air and from corrosion pits when tested in SBF, respectively. The overload zone of the extruded WE43 alloy exhibited a ductile fracture mode with deep dimples, in comparison to a brittle fracture mode for the die-cast AZ91D. The corrosion rate of the two experimental alloys increased under cyclic loading compared to that in the static immersion test. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  17. Influence of cerium on passivity behavior of wrought AZ91 alloy

    International Nuclear Information System (INIS)

    Wang Henan; Li Ying; Wang Fuhui

    2008-01-01

    In this paper, more focus had been put on the passivity behavior of wrought AZ91 alloy with 1.5 mass% Ce. The passive current density of wrought AZ91 alloy increased with addition of Ce and the passive film became unstable. Structures and compositions of the passive films formed on wrought AZ91 alloy without and with Ce in 0.01 M NaOH aqueous solution were analyzed by potentiostatic polarization, potentiostatic-galvanostatic (P-G) transient technique and X-ray photoelectron spectroscopy (XPS). The results showed that Ce only accumulated in the inner layer of passive film in the form of CeO 2 . Further analysis revealed that there were two main effects of Ce on the passive process of wrought AZ91 alloy: first, the existence of CeO 2 in inner layer of passive film made mass transport through the passive film follow tangent hyperbolic (T) impedance instead of Warburg impedance (W); second, donor concentration (N d ) of the passive film increased by a factor 10 when 1.5 mass% Ce existed in wrought AZ91 alloy, which led to the higher passivity current density

  18. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    International Nuclear Information System (INIS)

    Gu, X N; Zheng, Y F; Chen, L J

    2009-01-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  19. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys.

    Science.gov (United States)

    Gu, X N; Zheng, Y F; Chen, L J

    2009-12-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  20. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Chen, L J, E-mail: yfzheng@pku.edu.c [School of Material Science and Engineering, Shengyang University of Technology, Shenyang 110023 (China)

    2009-12-15

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  1. Microstructure and corrosion behavior of electrodeposited nano-crystalline nickel coating on AZ91 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zarebidaki, Arman, E-mail: arman.zare@iauyazd.ac.ir; Mahmoudikohani, Hassan, E-mail: hassanmahmoudi.k@gmail.com; Aboutalebi, Mohammad-Reza

    2014-12-05

    Highlights: • Activation, zincating, and Cu electrodeposition were used as pretreatment processes for electrodeposition of nickel coatings. • Nano-crystalline nickel coatings were successfully electrodeposited onto the AZ91 Mg alloys. • Effect of nickel electrodeposited coating on the corrosion resistance of AZ91 Mg alloy has been studied. - Abstract: In order to enhance the corrosion resistance, nickel coating was electrodeposited onto AZ91 Mg alloy. Activation, zincating, and Cu electrodeposition used as pretreatment processes for better adhesion and corrosion performance of the nickel over layer. The corrosion properties of the AZ91 Mg alloy, nickel electroplated AZ91 Mg alloy, and pure nickel was assessed via polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5 wt% NaCl solution. Moreover, the structure of the coating was investigated by means of X-ray diffraction, whereas specimen’s morphology and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Measurements revealed that the coating has a nano-crystalline structure with the grain size of 95 nm. Corrosion results showed superior corrosion resistance for the coated AZ91 Mg alloy as the corrosion current density decreased from 2.5 × 10{sup −4} A cm{sup −2}, for the uncoated sample, to 1.5 × 10{sup −5} A cm{sup −2}, for coated specimen and the corrosion potential increased from −1.55 V to −0.98 V (vs. Ag/AgCl) at the same condition.

  2. Effect of Electrolyte Composition on Corrosion Behavior of PEO Treated AZ91 Mg Alloy

    International Nuclear Information System (INIS)

    Park, Kyeong Jin; Lee, Jae Ho

    2009-01-01

    Mg and Mg alloys have been used for lots of applications, including automobile industry, aerospace, mobile phone and computer parts owing to low density. However, Mg and Mg alloys have a restricted application because of poor corrosion properties. Thus, improved surface treatments are required to produce protective films that protect the substrate from corrosion environments. Environmental friendly Plasma Electrolytic Oxidation (PEO) has been widely investigated on magnesium alloys. PEO process combines electrochemical oxidation with plasma treatment in the aqueous solution. In this study, AZ91 Mg alloys were treated by PEO process in controlling the current with PC condition and treated time, concentration of NaF, NaOH, and Na 2 SiO 3 . The surface morphology and phase composition were analyzed using SEM, EDS and XRD. The potentiodynamic polarization tests were carried out for the analysis of corrosion properties of specimen. Additionally, salt spray tests were carried out to examine and compare the corrosion properties of the PEO treated Mg alloys

  3. Structure of the AZ91 alloy pressure castings fabricated of home scrap containing charge

    Directory of Open Access Journals (Sweden)

    Z. Konopka

    2011-04-01

    Full Text Available The influence of the AZ91 alloy home scrap addition to the metal charge on both the structure and the selected mechanical propertiesof pressure castings was examined in this article. Two heats were made using different components, the first with only pure AZ91 alloyingots in the charge, and the second containing 30 wt % of home scrap. The hot chamber 3 MN machine was used for casting. Thestructures of the castings and their Brinell hardness were examined for both cases. A strong refinement of crystals was observed in castings made with the contribution of the recycled material. Any significant differences in castings hardness were not observed.

  4. Cold-Sprayed AZ91D Coating and SiC/AZ91D Composite Coatings

    Directory of Open Access Journals (Sweden)

    Yingying Wang

    2018-03-01

    Full Text Available As an emerging coating building technique, cold spraying has many advantages to elaborate Mg alloy workpieces. In this study, AZ91D coatings and AZ91D-based composite coatings were deposited using cold spraying. Coatings were prepared using different gas temperatures to obtain the available main gas temperature. Compressed air was used as the accelerating gas, and although magnesium alloy is oxidation-sensitive, AZ91D coatings with good performance were obtained. The results show that dense coatings can be fabricated until the gas temperature is higher than 500 °C. The deposition efficiency increases greatly with the gas temperature, but it is lower than 10% for all coating specimens. To analyze the effects of compressed air on AZ91D powder particles and the effects of gas temperature on coatings, the phase composition, porosity, cross-sectional microstructure, and microhardness of coatings were characterized. X-ray diffraction and oxygen content analysis clarified that no phase transformation or oxidation occurred on AZ91D powder particles during cold spraying processes with compressed air. The porosity of AZ91D coatings remained between 3.6% and 3.9%. Impact melting was found on deformed AZ91D particles when the gas temperature increased to 550 °C. As-sprayed coatings exhibit much higher microhardness than as-casted bulk magnesium, demonstrating the dense structure of cold-sprayed coatings. To study the effects of ceramic particles on cold-sprayed AZ91D coatings, 15 vol % SiC powder particles were added into the feedstock powder. Lower SiC content in the coating than in the feedstock powder means that the deposition efficiency of the SiC powder particles is lower than the deposition efficiency of AZ91D particles. The addition of SiC particles reduces the porosity and increases the microhardness of cold-sprayed AZ91D coatings. The corrosion behavior of AZ91D coating and SiC reinforced AZ91D composite coating were examined. The Si

  5. Effectiveness of Ti-micro alloying in relation to cooling rate on corrosion of AZ91 Mg alloy

    International Nuclear Information System (INIS)

    Candan, S.; Celik, M.; Candan, E.

    2016-01-01

    In this study, micro Ti-alloyed AZ91 Mg alloys (AZ91 + 0.5wt.%Ti) have been investigated in order to clarify effectiveness of micro alloying and/or cooling rate on their corrosion properties. Molten alloys were solidified under various cooling rates by using four stage step mold. The microstructural investigations were carried out by using scanning electron microscopy (SEM). Corrosion behaviors of the alloys were evaluated by means of immersion and electrochemical polarization tests in 3.5% NaCl solution. Results showed that the Mg 17 Al 12 (β) intermetallic phase in the microstructure of AZ91 Mg alloy formed as a net-like structure. The Ti addition has reduced the distribution and continuity of β intermetallic phase and its morphology has emerged as fully divorced eutectic. Compared to AZ91 alloy, the effect of the cooling rate in Ti-added alloy on the grain size was less pronounced. When AZ91 and its Ti-added alloys were compared under the same cooling conditions, the Ti addition showed notably high corrosion resistance. Electrochemical test results showed that while I corr values of AZ91 decrease with the increase in the cooling rate, the effect of the cooling rate on I corr values was much lower in the Ti-added alloy. The corrosion resistance of AZ91 Mg alloy was sensitive towards the cooling rates while Ti-added alloy was not affected much from the cooling conditions. - Highlights: • Effect the cooling rate on grain size was less pronounced in the Ti-added alloy. • The morphology of the β phase transformed into fully divorced eutectics. • Ti addition exhibited significantly higher corrosion resistance. • Ti micro alloying is more effective than faster cooling of the alloy on corrosion.

  6. Prediction of Precipitation Strengthening in the Commercial Mg Alloy AZ91 Using Dislocation Dynamics

    Science.gov (United States)

    Aagesen, L. K.; Miao, J.; Allison, J. E.; Aubry, S.; Arsenlis, A.

    2018-03-01

    Dislocation dynamics simulations were used to predict the strengthening of a commercial magnesium alloy, AZ91, due to β-Mg17Al12 formed in the continuous precipitation mode. The precipitate distributions used in simulations were determined based on experimental characterization of the sizes, shapes, and number densities of the precipitates for 10-hour aging and 50-hour aging. For dislocations gliding on the basal plane, which is expected to be the dominant contributor to plastic deformation at room temperature, the critical resolved shear stress to bypass the precipitate distribution was 3.5 MPa for the 10-hour aged sample and 16.0 MPa for the 50-hour aged sample. The simulation results were compared to an analytical model of strengthening in this alloy, and the analytical model was found to predict critical resolved shear stresses that were approximately 30 pct lower. A model for the total yield strength was developed and compared with experiment for the 50-hour aged sample. The predicted yield strength, which included the precipitate strengthening contribution from the DD simulations, was 132.0 MPa, in good agreement with the measured yield strength of 141 MPa.

  7. CYCLIC PLASTIC BEHAVIOR AND FATGIUE LIFE OF AZ91 ALLOY IN AS-CAST AND ULTRAFINE-GRAINED STATE

    Directory of Open Access Journals (Sweden)

    Stanislava Fintová

    2014-06-01

    Full Text Available Fatigue properties of magnesium alloy AZ91 in as-cast and in ultrafine-grained state prepared by equal channel angular pressing were investigated. The fatigue strength in the low-cycle fatigue region was found to be substantially improved by the severe plastic deformation, whereas the improvement in the high-cycle fatigue region is negligible. The cyclic plastic response in both states is qualitatively similar; short initial softening is followed by a long cyclic hardening. The observed fatigue behavior was discussed in terms of specific microstructural features of both states and on the basis of cyclic slip localization and fatigue crack initiation. 

  8. Influence of heat treatment on the machinability and corrosion behavior of AZ91 Mg alloy

    Directory of Open Access Journals (Sweden)

    Swetha Chowdary V

    2018-03-01

    Full Text Available In the present study, AZ91 Mg alloy was heat treated at 410 °C for 6, 12 and 24 h to investigate the influence of heat treatment on machinability and corrosion behavior. The effect of soaking time on the amount and distribution of Mg17Al12 (β – phase was analyzed under the optical microscope. Microhardness measurements demonstrated the increased hardness with increased heat treatment soaking time, which can be attributed to the solid solution strengthening. The influence of super saturated α-grains on reducing the cutting force (Fz with respect to increased cutting speed was observed as prominent. The corrosion behavior of the heat treated specimens was studied by conducting electrochemical tests. Surprisingly, corrosion rate of heat treated samples was observed as increased compared with the base material. From the results, it is evident that the machinability of AZ91 Mg alloy can be improved by producing super saturated α-grains through heat treatment but at the cost of losing corrosion resistance. Keywords: AZ91 Mg alloy, Solid solution, Turning, Corrosion, Machinability

  9. Influence of C3H8O3 in the electrolyte on characteristics and corrosion resistance of the microarc oxidation coatings formed on AZ91D magnesium alloy surface

    International Nuclear Information System (INIS)

    Wu Di; Liu Xiangdong; Lu Kai; Zhang Yaping; Wang Huan

    2009-01-01

    Ceramic coatings were fabricated on AZ91D Mg-alloy substrate by microarc oxidation in Na 2 SiO 3 -NaOH-Na 2 EDTA electrolytes with and without C 3 H 8 O 3 addition. The effects of different concentrations of C 3 H 8 O 3 contained in the electrolyte on coatings thickness were investigated. The surface morphologies, RMS roughness, phase compositions and corrosion resistance property of the ceramic coatings were analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and electrochemical corrosion test respectively. It is found that the addition of C 3 H 8 O 3 into silicate electrolyte leads to increase of the unit-area adsorptive capacity of the negative ions at anode-electrolyte interface and thus improves the compactness and corrosion resistance of the MAO coating. The coating thickness decreases gradually with the increase of concentrations of C 3 H 8 O 3 in the electrolyte. The oxide coating formed in base electrolyte containing 4 mL/L C 3 H 8 O 3 exhibits the best surface appearance, the lowest surface RMS roughness (174 nm) and highest corrosion resistance. In addition, both ceramic coatings treated in base electrolyte with and without C 3 H 8 O 3 are mainly composed of periclase MgO and forsterite Mg 2 SiO 4 phase, but no diffraction peak of Mg phase is found in the patterns.

  10. Comparing nanostructured hydroxyapatite coating on AZ91 alloy samples via sol-gel and electrophoretic deposition for biomedical applications.

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2014-12-01

    Magnesium is one of the most critical elements in hard tissues regeneration and therefore causes speeding up the restoration of harmed bones, while high deterioration rate of magnesium in body fluid restricts it to be used as biodegradable implants. Alloying magnesium with some relatively nobler metals such as aluminium, zinc, rare earth elements, magnesium-bioceramics composites, and surface modification techniques are some of the routes to control magnesium corrosion rate. In this study AZ91 magnesium alloy had been coated by nanostructured hydroxyapatite via sol-gel dip coating and electrophoretical methods to survey the final barricade properties of the obtained coatings. In order to perform electrophoretic coating, powders were prepared by sol-gel method, and then the powders deposited on substrates utilizing direct current electricity. Zeta potentials of the electrophoresis suspensions were measured to determine a best mode for good quality coatings. Transmission Electron Microscopy (TEM), and Scanning Electron Microscopy (SEM) were used to confirm nanoscale dimension, and the uniformity of the nanostructured hydroxyapatite coating, respectively. Fourier Transform-Infrared and X-ray diffraction analysis were utilized for functional group and phase structure evaluation of the prepared coatings, correspondingly. Electrochemical corrosion tests were performed in SBF at 37±1 (°)C which revealed considerable increase in corrosion protection resistivity and corrosion current density for electrophoretic coated specimens versus sol-gel coated specimens. Results showed that both sol-gel and electrophoretical techniques seem to be suitable to coat magnesium alloys for biomedical applications but electrophoretic coating technique is a better choice due to the more homogeneity and more crystalline structure of the coating.

  11. Microstructure investigation and first-principle analysis of die-cast AZ91 alloy with calcium addition

    International Nuclear Information System (INIS)

    Lin, L.; Wang, F.; Yang, L.; Chen, L.J.; Liu, Z.; Wang, Y.M.

    2011-01-01

    Highlights: → Die-cast AZ91 with Ca addition was investigated experimentally and theoretically. → Precipitation sequence was confirmed with increasing Ca addition. → Phase stability difference was verified by first-principle calculation. → Valence configurations were associated with alloying effects of Al, Mg and Ca. - Abstract: In order to get improved mechanical properties of die-cast AZ91 alloy under elevated temperatures, Ca element was added as a cost-effective alloying constituent. It appeared that minor Ca addition less than 0.5 wt% would result in no apparent change in microstructure, but the tensile strength at elevated temperatures was improved considerably. When increasing Ca addition to more than 1.0 wt%, Al 2 Ca phase will precipitate during solidification, no Mg 2 Ca phase was discovered. Homogeneous microstructure and high temperature stability in tensile strength of die-cast AZ91 alloy with Ca addition was mainly attributed to the precipitation of Al 2 Ca phase, which considerably refined the bulky β-Mg 17 Al 12 phase distributed originally at the grain boundaries of die-cast AZ91 alloy with no Ca addition. The priority of Al 2 Ca phase compared to Mg 2 Ca phase in precipitation sequence was verified by first-principle calculation of their cohesive energy and formation enthalpy, and can also be associated with more bounding electrons between Al and Ca atoms.

  12. Microstructure characteristics and effect of aging process on the mechanical properties of squeeze-cast AZ91 alloy

    International Nuclear Information System (INIS)

    Han, G.M.; Han, Z.Q.; Luo, A.A.; Liu, B.C.

    2015-01-01

    Highlights: • Characterization of three-dimensional morphologies of precipitates using AFM. • Quantitative microstructure of aged squeeze-cast AZ91 alloy. • The non-uniform continuous precipitation during aging of squeeze-cast AZ91 alloy. • The relationship between microstructure and property of aged squeeze-cast AZ91 alloy. - Abstract: Quantitative microstructure information is critical to modeling and prediction of mechanical properties of structural components. In this study, the microstructure characteristics of aged squeeze-cast AZ91 alloy were investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and atomic force microscopy (AFM) analyses. Particularly, a study of the three-dimensional morphology of continuous precipitation during heat treatment was carried out using a combination of TEM and AFM. The results showed that a typical precipitate consisted of three kinds of faces, namely, broad, side, and end faces. The precipitate also presented a lath-shaped morphology with lozenge ends. Combined SEM and TEM analyses revealed quantitative information on the sizes and area number densities of precipitates after aging at different temperatures with different times. In general, the length and width of precipitates increased more rapidly than thickness during aging. The area number density initially increased and then slowly decreased because of coarsening. Furthermore, a special microstructure characteristic of the non-uniform continuous precipitation during aging was investigated using electron probe microanalysis (EPMA). The relationship between hardness response and yield strength was established

  13. A study of the deformation and failure mechanisms of protective intermetallic coatings on AZ91 Mg alloys using microcantilever bending

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Mingyuan; Mead, James; Wu, Yueqin; Russell, Hugh; Huang, Han, E-mail: han.huang@uq.edu.au

    2016-10-15

    In this study, a nanoindentation-based microcantilever bending technique was utilized to investigate the interfacial properties of a β-Mg{sub 17}Al{sub 12}/AZ91 Mg alloy film/substrate system under tensile loading conditions. Finite element analysis (FEA) was first undertaken to optimise the design of cantilever structures for inducing high tensile stresses at the interface. Cantilevers consisting of a necked region or notch at the interface were determined to be the most successful designs. Microcantilevers containing the β-Mg{sub 17}Al{sub 12}/AZ91 interface were then made using focused ion beam (FIB) milling technique. Necks were made in the cantilevers to intensify the tension at the interface and notches were used to introduce a stress concentration to the interface. During bending, the cantilevers were deflected to failure. Subsequent analysis of the deformed cantilevers using electron microscopies revealed that plastic deformation, and subsequent ductile rupture, of the AZ91 phase was the dominant failure mechanism. When the β-Mg{sub 17}Al{sub 12}/AZ91 film/substrate system was subjected to tension, the softer AZ91 phase failed prior to interfacial delamination, demonstrating that the strength of the interface exceeded the stresses that caused ductile failure in the substrate material. - Highlights: •Microcantilever bending was used to study the property of film/substrate interface. •FEA was used to optimise cantilever design for achieving high interfacial tension. •The intermetallic coatings on AZ91 substrate have strong interfacial adhesion.

  14. A comparative corrosion behavior of Mg, AZ31 and AZ91 alloys in 3.5% NaCl solution

    Directory of Open Access Journals (Sweden)

    I.B. Singh

    2015-06-01

    Full Text Available The corrosion behavior of Mg, AZ31 and AZ91 has been evaluated in 3.5% NaCl solution using weight loss, electrochemical polarization and impedance measurements. Corrosion rate derived from the weight losses demonstrated the occurrence of steeply fast corrosion reaction on AZ91 alloy after three hours of immersion, indicating the start of galvanic corrosion. An increase of corrosion rate with immersion time was also observed for AZ31 but with lesser extent than AZ91 alloy. Whereas Mg metals showed a decrease of corrosion rate with immersion time, suggesting the formation of a protective layer on their surfaces. In contrast, the corrosion current density (Icorr derived from the Tafel plots, exhibited their corrosion resistances in order of Mg > AZ91 > AZ31. Electrochemical charge transfer resistance (Rct and double layer capacitance measured by electrochemical impedance spectroscopy (EIS, are well in accordance with the measured Icorr. EIS measurements with time and microstructural examination of the corroded and uncorroded samples are helpful in elucidation of results measured by electrochemical polarization.

  15. Study on interfacial heat transfer coefficient at metal/die interface during high pressure die casting process of AZ91D alloy

    Directory of Open Access Journals (Sweden)

    GUO Zhi-peng

    2007-02-01

    Full Text Available The high pressure die casting (HPDC process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today’s manufacturing industry.In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were Measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger,and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified,when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.

  16. Microstructure and corrosion behavior of coated AZ91 alloy by microarc oxidation for biomedical application

    Science.gov (United States)

    Wang, Y. M.; Wang, F. H.; Xu, M. J.; Zhao, B.; Guo, L. X.; Ouyang, J. H.

    2009-08-01

    Magnesium and its alloy currently are considered as the potential biodegradable implant materials, while the accelerated corrosion rate in intro environment leads to implant failure by losing the mechanical integrity before complete restoration. Dense oxide coatings formed in alkaline silicate electrolyte with and without titania sol addition were fabricated on magnesium alloy using microarc oxidation process. The microstructure, composition and degradation behavior in simulated body fluid (SBF) of the coated specimens were evaluated. It reveals that a small amount of TiO 2 is introduced into the as-deposited coating mainly composed of MgO and Mg 2SiO 4 by the addition of titania sol into based alkaline silicate electrolytic bath. With increasing concentration of titania sol from 0 to 10 vol.%, the coating thickness decreases from 22 to 18 μm. Electrochemical tests show that the Ecorr of Mg substrate positively shifted about 300˜500 mV and icorr lowers more than 100 times after microarc oxidation. However, the TiO 2 modified coatings formed in electrolyte containing 5 and 10 vol.% titania sol indicate an increasing worse corrosion resistance compared with that of the unmodified coating, which is possibly attributed to the increasing amorphous components caused by TiO 2 involvement. The long term immersing test in SBF is consistent with the electrochemical test, with the coated Mg alloy obviously slowing down the biodegradation rate, meanwhile accompanied by the increasing damage trends in the coatings modified by 5 and 10 vol.% titania sol.

  17. Effect of Ultrasonic Treatment in the Static and Dynamic Mechanical Behavior of AZ91D Mg Alloy

    Directory of Open Access Journals (Sweden)

    Helder Puga

    2015-11-01

    Full Text Available The present study evaluates the effect of high-intensity ultrasound (US in the static and dynamic mechanical behavior of AZ91D by microstructural modification. The characterization of samples revealed that US treatment promoted the refinement of dendrite cell size, reduced the thickness, and changed the β-Mg17Al12 intermetallic phase to a globular shape, promoted its uniform distribution along the grain boundaries and reduced the level of porosity. In addition to microstructure refinement, US treatment improved the alloy mechanical properties, namely the ultimate tensile strength (40.7% and extension (150% by comparison with values obtained for castings produced without US vibration. Moreover, it is suggested that the internal friction, enhanced by the reduction of grain size, is compensated by the homogenization of the secondary phase and reduction of porosity. It seems that by the use of US treatment, it is possible to enhance static mechanical properties without compromising the damping properties in AZ91D alloys.

  18. Effect of solution concentration on sealing treatment of Mg-Al hydrotalcite film on AZ91D Mg alloy

    Directory of Open Access Journals (Sweden)

    Qiangsheng Dong

    2017-09-01

    Full Text Available Cerium-based sealing treatment was developed for Mg-Al hydrotalcite film on AZ91D Mg alloy, and the influence of cerium salt solution was investigated to modify the surface integrity and corrosion resistance. Scanning electron microscope (SEM and X-ray diffraction (XRD measurements were carried out to analyze the surface morphology and phase composition. The corrosion resistance of Mg-Al hydrotalcite film after sealing treatment was evaluated by the polarization curve and electrochemical impedance spectroscopy (EIS tests. The results showed that lower concentration of Ce-containing solution was beneficial to seal the micro-cracks on Mg-Al hydrotalcite film, and improve the surface integrity and corrosion resistance; higher concentration of Ce-containing solution could seal fewer micro-cracks, and the corrosion resistance was decreased owing to the disintegration of Mg-Al hydrotalcite film.

  19. Microstructure formation in partially melted zone during gas tungsten arc welding of AZ91 Mg cast alloy

    International Nuclear Information System (INIS)

    Zhu Tianping; Chen, Zhan W.; Gao Wei

    2008-01-01

    During gas tungsten arc (GTA) welding of AZ91 Mg cast alloy, constitutional liquid forms locally in the original interdendritic regions in the partially melted zone (PMZ). The PMZ re-solidification behaviour has not been well understood. In this study, the gradual change of the re-solidification microstructure within PMZ from base metal side to weld metal side was characterised. High cooling rate experiments using Gleeble thermal simulator were also conducted to understand the morphological change of the α-Mg/β-Mg 17 Al 12 phase interface formed during re-solidification after partial melting. It was found that the original partially divorced eutectic structure has become a more regular eutectic phase in most of the PMZ, although close to the fusion boundary the re-solidified eutectic is again a divorced one. Proceeding the eutectic re-solidification, if the degree of partial melting is sufficiently high, α-Mg re-solidified with a cellular growth, resulting in a serrated interface between α-Mg and α-Mg/β-Mg 17 Al 12 in the weld sample and between α-Mg and β-Mg 17 Al 12 (fully divorced eutectic) in Gleeble samples. The morphological changes affected by the peak temperature and cooling rate are also explained

  20. Biodegradable stents made of pure Mg and AZ91 alloy through SPS sintering

    OpenAIRE

    de Oliveira Botelho, Pedro Augusto

    2015-01-01

    The implantation of stents is an effective procedure to unblock the arteries of patients with serious heart problems. Traditionally, stents are made of inert materials such as stainless steel and titanium alloys. It has been shown that the traditional stents can cause restenosis or thrombosis. In recent years the proposal of biodegradable stents is attracting the interest of the industry and the research, since the stent is mechanically needed only in the first year, eliminating the problems ...

  1. An electrochemical analysis of AZ91 Mg alloy processed by plasma electrolytic oxidation followed by static annealing

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Y.G. [School of Materials Science and Engineering, Yeungnam University, 214-1 Dae-Dong, Gyeongsan 712-749, Gyeongbuk (Korea, Republic of); Lee, K.M.; Lee, B.U. [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 425-791 (Korea, Republic of); Shin, D.H., E-mail: dhshin@hanyang.ac.kr [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 425-791 (Korea, Republic of)

    2011-06-15

    Research highlights: > The amount of MgO in the oxide film increased with increasing annealing temperature. > The dehydration reaction resulted in the formation of micro-cracks in the oxide film. > Electrochemical response of the PEO-treated sample annealed at 150 deg. C was improved. - Abstract: In this study, the effect of subsequent annealing on the electrochemical response of AZ91 Mg alloy coated via plasma electrolytic oxidation (PEO) was investigated. PEO coating was carried out on the Mg alloy under AC condition in an alkaline silicate electrolyte, and the PEO-coated samples underwent several subsequent annealing treatments at three different temperatures of 100, 150, and 200 deg. C. The surface morphologies of the coating layers were observed via a scanning electron microscope (SEM) and their constituent compounds were characterized by qualitative observation based on X-ray photoelectron spectroscopy (XPS). In addition, the corrosion protection properties of the PEO-coated sample were examined by electrochemical impedance spectroscopy (EIS) in a 3.5 wt% NaCl solution with a focus on exploring the effect of subsequent annealing on the electrochemical response in a quantitative manner. SEM and XPS observations evidenced that the subsequent annealing at temperatures higher than 150 deg. C resulted in significant morphological changes due to the dehydration reaction of Mg(OH){sub 2} to form MgO. Thus, it was found that the sample annealed at 150 deg. C exhibited a better corrosion resistance than the other samples, which were analyzed by taking an equivalent circuit model into account.

  2. Evolution of the microstructure and hardness of a rapidly solidified/melt-spun AZ91 alloy upon aging at different temperatures

    International Nuclear Information System (INIS)

    Wang Baishu; Liu Yongbing; An Jian; Li Rongguang; Su Zhenguo; Su Guihua; Lu You; Cao Zhanyi

    2009-01-01

    The effect of aging at different temperatures on a rapidly solidified/melt-spun AZ91 alloy has been investigated in depth. The microstructures of as-spun and aged ribbons with a thickness of approximately 60 μm were characterized using X-ray diffraction, transmission electron microscopy and laser optical microscopy; microhardness measurements were also conducted. It was found that the commercial AZ91 alloy undergoes a cellular/dendritic transition during melt-spinning at a speed of 34 m/s. A strengthening effect due to aging was observed: a maximum hardness of 110 HV/0.05 and an age-hardenability of 50% were obtained when the ribbon was aged at 200 deg. C for 20 min. The β-Mg 17 Al 12 phase exhibits net and dispersion types of distribution during precipitation. The dispersion of precipitates in dendritic grains or cells is the main source of strengthening

  3. Influence of MC3T3-E1 preosteoblast culture on the corrosion of a T6-treated AZ91 alloy

    Science.gov (United States)

    Brooks, Emily K.; Tobias, Menachem E.; Yang, Shuying; Bone, Lawrence B.; Ehrensberger, Mark T.

    2015-01-01

    This study investigated the corrosion of artificially aged T6 heat-treated Mg-9%Al-1%Zn (AZ91) for biomedical applications. Corrosion tests and surface analysis were completed both with and without a monolayer of mouse preosteoblast MC3T3-E1 cells cultured on the sample. Electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to explore the corrosion processes after either 3 or 21 days of AZ91 incubation in cell culture medium (CCM). The EIS showed both the inner layer resistance (Rin) and outer layer resistance (Rout) were lower for samples without cells cultured on the surface at 3 days (Rin = 2.64 e4 Ω/cm2, Rout = 140 Ω/cm2) compared to 21 days (Rin = 3.60 e4 Ω/cm2, Rout = 287 Ω/cm2) due to precipitation of magnesium and calcium phosphates over time. Samples with preosteoblasts cultured on the surface had a slower initial corrosion (3 day, Rin = 1.88 e5 Ω/cm2, Rout = 1060 Ω/cm2) which was observed to increase over time (21 day, Rin = 2.99 e4 Ω/cm2, Rout = 287 Ω/cm2). Changes in the corrosion processes were thought to be related to changes in the coverage provided by the cell layer. Our results reveal that the presence of cells and biological processes are able to significantly influence the corrosion rate of AZ91. PMID:25715925

  4. Structure and properties of a duplex coating combining micro-arc oxidation and baking layer on AZ91D Mg alloy

    Science.gov (United States)

    Cui, Xue-Jun; Li, Ming-Tian; Yang, Rui-Song; Yu, Zu-Xiao

    2016-02-01

    A duplex coating (called MAOB coating) was fabricated on AZ91D Mg alloy by combining the process of micro-arc oxidation (MAO) with baking coating (B-coating). The structure, composition, corrosion resistance, and tribological behaviour of the coatings were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and long-term immersion test, and ball-on-disc friction test. The results show that a dense 92 μm thick B-coating was tightly deposited onto the MAO-coated Mg alloy and exhibited a good mechanical interlock along the rough interface. Compared with the MAO-coated sample, the corrosion current density of the MAOB-coated Mg alloy decreased by two or three orders of magnitude and no corrosion phenomenon was observed during a long-term immersion test of about 500 h (severe corrosion pits were found for MAO-treated samples after about 168 h of immersion). The frictional coefficient values of the MAOB coating were similar to those of the MAO coating using dry sliding tests, while the B-coating on the MAO-coated surface significantly improved the wear resistance of the AZ91D Mg alloy. All of these results indicate that a B-coating can be used to further protect Mg alloys from corrosion and wear by providing a thick, dense barrier.

  5. Influence of MC3T3-E1 preosteoblast culture on the corrosion of a T6-treated AZ91 alloy.

    Science.gov (United States)

    Brooks, Emily K; Tobias, Menachem E; Yang, Shuying; Bone, Lawrence B; Ehrensberger, Mark T

    2016-02-01

    This study investigated the corrosion of artificially aged T6 heat-treated Mg-9%Al-1%Zn (AZ91) for biomedical applications. Corrosion tests and surface analysis were completed both with and without a monolayer of mouse preosteoblast MC3T3-E1 cells cultured on the sample. Electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to explore the corrosion processes after either 3 or 21 days of AZ91 incubation in cell culture medium (CCM). The EIS showed both the inner layer resistance (Rin ) and outer layer resistance (Rout ) were lower for samples without cells cultured on the surface at 3 days (Rin  = 2.64 e4 Ω/cm(2) , Rout  = 140 Ω/cm(2) ) compared to 21 days (Rin  = 3.60 e4 Ω/cm(2) , Rout  = 287 Ω/cm(2) ) due to precipitation of magnesium and calcium phosphates over time. Samples with preosteoblasts cultured on the surface had a slower initial corrosion (3 day, Rin  = 1.88 e5 Ω/cm(2) , Rout  = 1060 Ω/cm(2) ) which was observed to increase over time (21 day, Rin  = 2.99 e4 Ω/cm(2) , Rout  = 287 Ω/cm(2) ). Changes in the corrosion processes were thought to be related to changes in the coverage provided by the cell layer. Our results reveal that the presence of cells and biological processes are able to significantly influence the corrosion rate of AZ91. © 2015 Wiley Periodicals, Inc.

  6. Structure and properties of a duplex coating combining micro-arc oxidation and baking layer on AZ91D Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui, Xue-Jun; Li, Ming-Tian; Yang, Rui-Song; Yu, Zu-Xiao [Material Corrosion and Protection Key Laboratory of Sichuan province, Sichuan University of Science and Engineering, Zigong 643000 (China); College of Materials and Chemical Engineering, Sichuan University of Science and Engineering, Zigong 643000 (China)

    2016-02-15

    Graphical abstract: - Highlights: • A duplex coating was fabricated through combining MAO and baking layer. • A baking coating with a thickness of 92 μm was created on MAO-coated Mg alloy. • The duplex coating noticeably improved the corrosion resistance of Mg alloy. • The related corrosion and wear mechanisms were investigated. - Abstract: A duplex coating (called MAOB coating) was fabricated on AZ91D Mg alloy by combining the process of micro-arc oxidation (MAO) with baking coating (B-coating). The structure, composition, corrosion resistance, and tribological behaviour of the coatings were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and long-term immersion test, and ball-on-disc friction test. The results show that a dense 92 μm thick B-coating was tightly deposited onto the MAO-coated Mg alloy and exhibited a good mechanical interlock along the rough interface. Compared with the MAO-coated sample, the corrosion current density of the MAOB-coated Mg alloy decreased by two or three orders of magnitude and no corrosion phenomenon was observed during a long-term immersion test of about 500 h (severe corrosion pits were found for MAO-treated samples after about 168 h of immersion). The frictional coefficient values of the MAOB coating were similar to those of the MAO coating using dry sliding tests, while the B-coating on the MAO-coated surface significantly improved the wear resistance of the AZ91D Mg alloy. All of these results indicate that a B-coating can be used to further protect Mg alloys from corrosion and wear by providing a thick, dense barrier.

  7. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    Science.gov (United States)

    Zou, Y. S.; Wu, Y. F.; Yang, H.; Cang, K.; Song, G. H.; Li, Z. X.; Zhou, K.

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  8. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    International Nuclear Information System (INIS)

    Zou, Y.S.; Wu, Y.F.; Yang, H.; Cang, K.; Song, G.H.; Li, Z.X.; Zhou, K.

    2011-01-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp 3 carbon content and mechanical properties of the deposited DLC films. A maximum sp 3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  9. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Y.S., E-mail: yshzou75@gmail.com [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Wu, Y.F.; Yang, H.; Cang, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Song, G.H. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang, Liaoning, 110178 (China); Li, Z.X.; Zhou, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China)

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp{sup 3} carbon content and mechanical properties of the deposited DLC films. A maximum sp{sup 3} content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  10. Corrosion and mechanical performance of AZ91 exposed to simulated inflammatory conditions.

    Science.gov (United States)

    Brooks, Emily K; Der, Stephanie; Ehrensberger, Mark T

    2016-03-01

    Magnesium (Mg) and its alloys, including Mg-9%Al-1%Zn (AZ91), are biodegradable metals with potential use as temporary orthopedic implants. Invasive orthopedic procedures can provoke an inflammatory response that produces hydrogen peroxide (H2O2) and an acidic environment near the implant. This study assessed the influence of inflammation on both the corrosion and mechanical properties of AZ91. The AZ91 samples in the inflammatory protocol were immersed for three days in a complex biologically relevant electrolyte (AMEM culture media) that contained serum proteins (FBS), 150 mM of H2O2, and was titrated to a pH of 5. The control protocol immersed AZ91 samples in the same biologically relevant electrolyte (AMEM & FBS) but without H2O2 and the acid titration. After 3 days all samples were switched into fresh AMEM & FBS for an additional 3-day immersion. During the initial immersion, inflammatory protocol samples showed increased corrosion rate determined by mass loss testing, increased Mg and Al ion released to solution, and a completely corroded surface morphology as compared to the control protocol. Although corrosion in both protocols slowed once the test electrolyte solution was replaced at 3 days, the samples originally exposed to the simulated inflammatory conditions continued to display enhanced corrosion rates as compared to the control protocol. These lingering effects may indicate the initial inflammatory corrosion processes modified components of the surface oxide and corrosion film or initiated aggressive localized processes that subsequently left the interface more vulnerable to continued enhanced corrosion. The electrochemical properties of the interfaces were also evaluated by EIS, which found that the corrosion characteristics of the AZ91 samples were potentially influenced by the role of intermediate adsorption layer processes. The increased corrosion observed for the inflammatory protocol did not affect the flexural mechanical properties of the AZ91

  11. In vitro degradation and mechanical integrity of calcium-containing magnesium alloys in modified-simulated body fluid.

    Science.gov (United States)

    Kannan, M Bobby; Raman, R K Singh

    2008-05-01

    The successful applications of magnesium-based alloys as degradable orthopaedic implants are mainly inhibited due to their high degradation rates in physiological environment and consequent loss in the mechanical integrity. This study examines the degradation behaviour and the mechanical integrity of calcium-containing magnesium alloys using electrochemical techniques and slow strain rate test (SSRT) method, respectively, in modified-simulated body fluid (m-SBF). Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) results showed that calcium addition enhances the general and pitting corrosion resistances of magnesium alloys significantly. The corrosion current was significantly lower in AZ91Ca alloy than that in AZ91 alloy. Furthermore, AZ91Ca alloy exhibited a five-fold increase in the surface film resistance than AZ91 alloy. The SSRT results showed that the ultimate tensile strength and elongation to fracture of AZ91Ca alloy in m-SBF decreased only marginally (approximately 15% and 20%, respectively) in comparison with these properties in air. The fracture morphologies of the failed samples are discussed in the paper. The in vitro study suggests that calcium-containing magnesium alloys to be a promising candidate for their applications in degradable orthopaedic implants, and it is worthwhile to further investigate the in vivo corrosion behaviour of these alloys.

  12. Effect of initial as-cast microstructure on semisolid microstructure of AZ91D alloy during the strain-induced melt activation process

    International Nuclear Information System (INIS)

    Wang, J.G.; Lin, H.Q.; Li, Y.Q.; Jiang, Q.C.

    2008-01-01

    The effects of different as-cast microstructures which were initially cast in graphite, metal, sand and firebrick moulds, respectively on the semisolid microstructure of AZ91D alloy, have been investigated during the strain-induced melt activation (SIMA) process. The experimental results showed that the moulds with high cooling capacity could produce the fine-grained as-cast microstructure in which the fine α-Mg dendrites were surrounded by a narrow layer of eutectic mixtures. After compressive deformation, in the fine-grained as-cast microstructure, the more systemic strain energy would be gradually accumulated and abundantly stored due to uniform inner crystal lattice distortion, so the recrystallization was easily induced by the stored strain energy at the elevated temperature. As a channel for the diffusion of atoms, the subgrain boundary along which Al element was enriched, foremost melted above the eutectic temperature and resulted in the separation of neighboring subgrains from primary dendrites. Therefore, the refining role of recrystallization on the microstructural evolution from dendrite to globular particles in morphology was easier to play in the fine-grained as-cast microstructure, which was advantageous for the production of fine-grained semisolid microstructure. Additionally, in the fine-grained as-cast microstructure, the melting fracture of narrow secondary dendritic arms was easy to occur in their roots, which also attributed to the production of fine globular grains in semisolid microstructure from primary dendrites. The finer dendrites in the initial as-cast alloy could evolve into the finer globular grains with relatively small grain size distribution range in the semisolid microstructure during partial remelting; therefore, the finer the dendrites in the initial as-cast microstructure, the better were the tensile properties of the evolved semisolid microstructure

  13. Initial stages of AZ91 Mg alloy micro-arc anodizing: Growth mechanisms and effect on the corrosion resistance

    International Nuclear Information System (INIS)

    Veys-Renaux, Delphine; Rocca, Emmanuel; Martin, Julien; Henrion, Gérard

    2014-01-01

    Graphical abstract: - Highlights: • The dielectric breakdown occurs for a specific value of capacitance. • Before breakdown, Si is incorporated to the anodic film under MgSiO 3 form. • After breakdown, Si is incorporated to the anodic film also under Mg 2 SiO 4 form. • The presence of Mg 2 SiO 4 in the anodic film provides good corrosion resistance due to sealing of the porosities. - Abstract: In the framework of the new ecological regulations, micro-arc oxidation (MAO) appears as an alternative to usual processes in the field of corrosion protection of Mg alloys. In this work, the initial stages of anodic layer growth in KOH-based electrolytes are studied up to and beyond the initiation of the micro-arc regime. The properties of the first anodized film preceding the occurrence of the dielectric breakdown (corresponding to the start of the micro-arc regime) are mainly determined by the incorporation of additives (fluorides or silicates) in the film, as shown by in situ electrochemical measurements. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and micro-Raman spectroscopy reveal both the change of morphology and chemical state of silicate and fluoride in the anodized layer before and after the micro-arc regime. In terms of electrochemical behaviour, investigated by stationary methods and electrochemical impedance spectroscopy (EIS) in reference corrosive water, the anodic film grown in the silicate medium provides the best corrosion resistance thanks to a thick layer containing Mg 2 SiO 4 , whose degradation products seal the porosities of the coating

  14. Corrosion Susceptibilities of Magnesium Alloys AZ91, EZ33 and ZE41

    Science.gov (United States)

    1983-06-01

    as an official Department of the Army position, policy, or decision , unless so designated by other documentation. The citation in this report of the...60g/l) with an addition of 3g Nacconal 4 at about 300C (.860F). A reaction flask, eudiometer and auxillary components were arranged, as shown in

  15. Fabrication of anticorrosive multilayer onto magnesium alloy substrates via spin-assisted layer-by-layer technique

    Energy Technology Data Exchange (ETDEWEB)

    Cai Kaiyong, E-mail: Kaiyong_cai@cqu.edu.cn [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); Sui Xiaojing; Hu Yan [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); Zhao Li [China National Centre for Biotechnology Development, No. 16, Xi Si Huan Zhong Lu, Haidian District, Beijing 100036 (China); Lai Min; Luo Zhong; Liu Peng; Yang Weihu [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China)

    2011-12-01

    To improve the corrosion resistance of magnesium alloy, we reported a novel approach for the fabrication of anticorrosive multilayers onto AZ91D substrates. The multilayers were composed of poly(ethylene imine) (PEI), poly(styrene sulfonate) (PSS) and 8-hydroxyquinoline (8HQ). They were deposited onto AZ91D substrates via a spin-assisted layer-by-layer (LbL) technique. The multilayered structure was stabilized with glutaraldehyde (GA) as crossing linker. It was confirmed by Fourier transform infrared spectroscopy (FT-IR). Surface morphologies and elemental compositions of the formed anticorrosive multilayers were characterized with scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), respectively. The corrosion performance of the multilayer coated AZ91D substrates was characterized by hydrogen evolution. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements suggested that the multilayered coating improved the corrosion resistance of AZ91D substrates. In vitro study revealed that the multilayered coating was cytocompatible. The study provides a potential alternative for the fabrication of corrosion resistant magnesium alloy-based implants. Highlights: {yields} Corrosion protective multilayers have been constructed onto AZ91D substrates via layer by layer technique. {yields} The multilayered structured containing 8-hydroxyquinoline highly improves the corrosion resistance of AZ91D substrates. {yields} The novel multilayered coating is potentially important for developing corrosion resistant magnesium alloy-based implants.

  16. Fabrication of anticorrosive multilayer onto magnesium alloy substrates via spin-assisted layer-by-layer technique

    International Nuclear Information System (INIS)

    Cai Kaiyong; Sui Xiaojing; Hu Yan; Zhao Li; Lai Min; Luo Zhong; Liu Peng; Yang Weihu

    2011-01-01

    To improve the corrosion resistance of magnesium alloy, we reported a novel approach for the fabrication of anticorrosive multilayers onto AZ91D substrates. The multilayers were composed of poly(ethylene imine) (PEI), poly(styrene sulfonate) (PSS) and 8-hydroxyquinoline (8HQ). They were deposited onto AZ91D substrates via a spin-assisted layer-by-layer (LbL) technique. The multilayered structure was stabilized with glutaraldehyde (GA) as crossing linker. It was confirmed by Fourier transform infrared spectroscopy (FT-IR). Surface morphologies and elemental compositions of the formed anticorrosive multilayers were characterized with scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), respectively. The corrosion performance of the multilayer coated AZ91D substrates was characterized by hydrogen evolution. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements suggested that the multilayered coating improved the corrosion resistance of AZ91D substrates. In vitro study revealed that the multilayered coating was cytocompatible. The study provides a potential alternative for the fabrication of corrosion resistant magnesium alloy-based implants. Highlights: → Corrosion protective multilayers have been constructed onto AZ91D substrates via layer by layer technique. → The multilayered structured containing 8-hydroxyquinoline highly improves the corrosion resistance of AZ91D substrates. → The novel multilayered coating is potentially important for developing corrosion resistant magnesium alloy-based implants.

  17. Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ivana Škugor Rončević

    2016-12-01

    Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

  18. Preparation and properties of plasma sprayed NiAl10 and NiAl40 coatings on AZ91 substrate.

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Lukáč, František; Stoulil, J.; Ctibor, Pavel; Průša, F.; Stehlíková, K.

    2017-01-01

    Roč. 319, June (2017), s. 145-154 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Nickel aluminide * AZ91 magnesium alloy * Plasma spraying * Potentiodynamic measurement * Adhesion strength Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217303250

  19. Corrosion behaviour of zinc and aluminum magnesium alloys by scanning reference electrode technique (SRET) and electrochemical noise (EN)

    International Nuclear Information System (INIS)

    Klassen, R.D.; Roberge, P.R.; Lafront, A.-M.; Oteyaka, M.O.; Ghali, E.

    2005-01-01

    The corrosion characteristics of five permanent mould magnesium alloys were studied. Two contained aluminum (AZ91D and AZ91E) and three contained zinc as the primary alloying element (ZA104 (Zn 10%, Al 4%), ZAC and ZACS). ZAC contained a small amount of calcium and ZACS contained small amounts of calcium and strontium. Two techniques were used in this study, namely 1) scanning reference electrode technique (SRET) and 2) electrochemical noise (EN). The test solution for each case was 5% NaCl saturated with Mg(OH)2 at room temperature. According to the EN measurements, the corrosion rate of AZ91D was the lowest followed by AZ91E, ZACS, ZAC and ZA104. The EN measurements showed that both the frequency and magnitude of current transients were much higher for the zinc based alloys than for the aluminum based alloys. The SRET measurements illustrated that localized corrosion occurred more frequently on the ZA104 sample than on the AZ91D sample. It seemed that increasing the level of zinc and lowering the level of aluminum relative to the levels in AZ91D does not improve corrosion resistance. (author)

  20. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    OpenAIRE

    Yanfeng Ge; Bailing Jiang; Ming Liu; Congjie Wang; Wenning Shen

    2014-01-01

    The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section m...

  1. Influence of surface roughness on the corrosion behaviour of magnesium alloy

    International Nuclear Information System (INIS)

    Walter, R.; Kannan, M. Bobby

    2011-01-01

    Research highlights: → Surface roughness of AZ91 magnesium alloy plays a critical role in the passivation behaviour of the alloy. → The passivation behaviour of the alloy influences the pitting tendency. → Increase in surface roughness of AZ91 magnesium alloy increases the pitting tendency of the alloy. -- Abstract: In this study, the influence of surface roughness on the passivation and pitting corrosion behaviour of AZ91 magnesium alloy in chloride-containing environment was examined using electrochemical techniques. Potentiodynamic polarisation and electrochemical impedance spectroscopy tests suggested that the passivation behaviour of the alloy was affected by increasing the surface roughness. Consequently, the corrosion current and the pitting tendency of the alloy also increased with increase in the surface roughness. Scanning electron micrographs of 24 h immersion test samples clearly revealed pitting corrosion in the highest surface roughness (Sa 430) alloy, whereas in the lowest surface roughness (Sa 80) alloy no evidence of pitting corrosion was observed. Interestingly, when the passivity of the alloy was disturbed by galvanostatically holding the sample at anodic current for 1 h, the alloy underwent high pitting corrosion irrespective of their surface roughness. Thus the study suggests that the surface roughness plays a critical role in the passivation behaviour of the alloy and hence the pitting tendency.

  2. Corrosion of cast and non equilibrium magnesium alloys

    International Nuclear Information System (INIS)

    Mathieu, S.; Rapin, C.; Steinmetz, P.; Hazan, J.

    1999-01-01

    Due to their low density, magnesium alloys arc very promising as regards applications in the automotive or aeronautical industry. Their corrosion resistance has however to be increased, particularly for cast alloys which are very often two-phased and thus suffer from internal galvanic corrosion. With use of sputtering methods of elaboration, homogeneous magnesium alloys containing far from equilibrium Al, Zr or valve metals contents can be prepared. Corrosion data for Mg-Al-Zn-Sn alloys and MgZr alloys obtained by sputtering, have been determined and compared to those of cast and thixocast AZ91 alloy. Electrochemical tests have evidenced a significantly better behaviour of non equilibrium alloys which, thanks to XPS measurements, could be correlated to the composition of the superficial oxide scale formed on these alloys. (author)

  3. Changes in hardness of magnesium alloys due to precipitation hardening

    Directory of Open Access Journals (Sweden)

    Tatiana Oršulová

    2018-04-01

    Full Text Available This paper deals with the evaluation of changes in hardness of magnesium alloys during precipitation hardening that are nowadays widely used in different fields of industry. It focuses exactly on AZ31, AZ61 and AZ91 alloys. Observing material hardness changes serves as an effective tool for determining precipitation hardening parameters, such as temperature and time. Brinell hardness measurement was chosen based on experimental needs. There was also necessary to make chemical composition analysis and to observe the microstructures of tested materials. The obtained results are presented and discussed in this paper.

  4. In vitro mechanical integrity of hydroxyapatite coated magnesium alloy

    International Nuclear Information System (INIS)

    Kannan, M Bobby; Orr, Lynnley

    2011-01-01

    The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

  5. In vitro mechanical integrity of hydroxyapatite coated magnesium alloy.

    Science.gov (United States)

    Kannan, M Bobby; Orr, Lynnley

    2011-08-01

    The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating. © 2011 IOP Publishing Ltd

  6. In vitro mechanical integrity of hydroxyapatite coated magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M Bobby; Orr, Lynnley, E-mail: bobby.mathan@jcu.edu.au [Discipline of Chemical Engineering, School of Engineering and Physical Sciences, James Cook University, Townsville, Queensland 4811 (Australia)

    2011-08-15

    The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

  7. Preparation and characterization of graphite-dispersed styrene-acrylic emulsion composite coating on magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Renhui [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Science, Lanzhou 730000 (China); Lanzhou University of Technology, College of Science, Lanzhou 730050 (China); Liang Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Science, Lanzhou 730000 (China); Wang Qing [Lanzhou University of Technology, College of Science, Lanzhou 730050 (China)

    2012-03-01

    In this work, an electrically conductive, corrosion resistant graphite-dispersed styrene-acrylic emulsion composite coating on AZ91D magnesium alloy was successfully produced by the method of anodic deposition. The microstructure, composition and conductivity of the composite coating were characterized using optical microscope (OM), scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FTIR) and four electrode volume resistivity instrument, respectively. The corrosion resistance of the coating was evaluated using potentiodynamic polarization measurements and salt spray tests. It is found that the graphite-dispersed styrene-acrylic emulsion composite coating was layered structure and displayed good electrical conductivity. The potentiodynamic polarization tests and salt spray tests reveal that the composite coating was successful in providing superior corrosion resistance to AZ91D magnesium alloy.

  8. Diffusion of .sup.65./sup.Zn in AZ91 and QE22 alloys with Saffil reinforcement – Influence of interfaces matrix/Saffil

    Czech Academy of Sciences Publication Activity Database

    Stloukal, Ivo; Čermák, Jiří

    289-292, - (2009), s. 145-152 ISSN 1012-0386. [DIMAT 2008, International Conference on Diffusion in Materials /7./. Lanzarote, Canary Islands , 28.10.2008-31.10.2008] R&D Projects: GA ČR GA106/05/2115 Institutional research plan: CEZ:AV0Z20410507 Keywords : magnesium * metal-matrix composites * zinc diffusion Subject RIV: BJ - Thermodynamics http://www.scientific.net/DDF.289-292.145/

  9. Emerging Applications Using Magnesium Alloy Powders: A Feasibility Study

    Science.gov (United States)

    Tandon, Rajiv; Madan, Deepak

    The use of powder metallurgy offers a potential processing route based on tailored compositions and unique microstructures to achieve high performance in magnesium alloys. This paper highlights recent advances in the production, qualification, and characterization of gas atomized AZ91E, WE43 and Elektron21 alloy powders. Transmission electron microscopy (TEM) was used to understand the bulk and surface structure of the atomized powder. The potential for using these magnesium alloy powders for emerging applications involves establishing compatibility with viable consolidation processes such as cold spray, laser assisted deposition, forging and extrusion. This study summarizes the preliminary results for various ongoing investigations using WE43 powder as an example. Results show that powder metallurgy processed WE43 results in comparable properties to those obtained from cast and wrought and offers potential for improvement.

  10. Surface characterization and cytotoxicity response of biodegradable magnesium alloys

    International Nuclear Information System (INIS)

    Pompa, Luis; Rahman, Zia Ur; Munoz, Edgar; Haider, Waseem

    2015-01-01

    Magnesium alloys have raised an immense amount of interest to many researchers because of their evolution as a new kind of third generation materials. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium alloys experience a natural phenomenon to biodegrade in aqueous solutions due to its corrosion activity, which is excellent for orthopedic and cardiovascular applications. However, a major concern with such alloys is fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of biodegradable implants. In this investigation, three different grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium based bio-assay, MTS. - Highlights: • Micro-textured features formed after the anodization of magnesium alloys. • Contact angle increased and surface free energy decreased by anodization. • Corrosion rate increased for anodized surfaces compared to untreated samples. • Cell viability was greater than 75% implying the cytocompatibility of Mg alloys

  11. Surface characterization and cytotoxicity response of biodegradable magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pompa, Luis; Rahman, Zia Ur; Munoz, Edgar; Haider, Waseem, E-mail: haiderw@utpa.edu

    2015-04-01

    Magnesium alloys have raised an immense amount of interest to many researchers because of their evolution as a new kind of third generation materials. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium alloys experience a natural phenomenon to biodegrade in aqueous solutions due to its corrosion activity, which is excellent for orthopedic and cardiovascular applications. However, a major concern with such alloys is fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of biodegradable implants. In this investigation, three different grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium based bio-assay, MTS. - Highlights: • Micro-textured features formed after the anodization of magnesium alloys. • Contact angle increased and surface free energy decreased by anodization. • Corrosion rate increased for anodized surfaces compared to untreated samples. • Cell viability was greater than 75% implying the cytocompatibility of Mg alloys.

  12. Conference Proceedings of the Meeting of the Structures and Materials Panel of AGARD (67th) on New Light Alloys, Held in Mierlo, Netherlands on 3-5 October 1988

    Science.gov (United States)

    1989-08-01

    120’C. Recently, a high purity version of AZ91 , designated AZ91E , has been developed by the Dow Chemical Co and AMAX Magnesium 12 . The alloy contains...the pure magnesium standard. Akavipat et al28,29 implanted iron and boron ions into the surface of magnesium alloys. Typically, the corrosion current...for implanted samples was a factor 10 smaller than in unimplanted samples. Iron usually has a detrimental effect on the corrosion rate of magnesium

  13. Corrosion assessment and enhanced biocompatibility analysis of biodegradable magnesium-based alloys

    Science.gov (United States)

    Pompa, Luis Enrique

    Magnesium alloys have raised immense interest to many researchers because of its evolution as a new third generation material. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium based alloys experience a natural phenomena to biodegrade in aqueous solutions due to its corrosive activity, which is excellent for orthopedic and cardiovascular applications. However, major concerns with such alloys are fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of an implant. In this investigation, three grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by a tetrazolium based bio-assay, MTS.

  14. Influence of circumferential notch and fatigue crack on the mechanical integrity of biodegradable magnesium-based alloy in simulated body fluid.

    Science.gov (United States)

    Bobby Kannan, M; Singh Raman, R K; Witte, F; Blawert, C; Dietzel, W

    2011-02-01

    Applications of magnesium alloys as biodegradable orthopaedic implants are critically dependent on the mechanical integrity of the implant during service. In this study, the mechanical integrity of an AZ91 magnesium alloy was studied using a constant extension rate tensile (CERT) method. The samples in two different geometries that is, circumferentially notched (CN), and circumferentially notched and fatigue cracked (CNFC), were tested in air and in simulated body fluid (SBF). The test results show that the mechanical integrity of the AZ91 magnesium alloy decreased substantially (∼50%) in both the CN and CNFC samples exposed to SBF. Fracture surface analysis revealed secondary cracks suggesting stress corrosion cracking susceptibility of the alloy in SBF. Copyright © 2010 Wiley Periodicals, Inc.

  15. Etude par spectroscopie d'impédance globale et locale de la corrosion du magnésium et des alliages de magnésium AZ91.

    OpenAIRE

    Galicia Aguilar , Gonzalo

    2006-01-01

    We have studied the microstructure influence on the corrosion behavior of two kinds of AZ91 magnesium alloy. The same qualitative electrochemical response has been explained taking into account that electrochemical techniques used (chronopotentiometry, voltametry and electrochemical impedance spectroscopy) involve a global answer of the whole surface metal.To overcome this problem, local electrochemical techniques have been used particularly local electrochemical impedance spectroscopy. In or...

  16. Corrosion and impedance studies on magnesium alloy in oxalate solution

    International Nuclear Information System (INIS)

    Fekry, A.M.; Tammam, Riham H.

    2011-01-01

    Highlights: → Corrosion behavior of AZ91E alloy was investigated in 0.1 M Na 2 C 2 O 4 containing different additives as Br - , Cl - or Silicate. → The corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na 2 C 2 O 4 ). This was confirmed by scanning electron microscope (SEM) observations. → For the other added ions Br - or Cl - , the corrosion rate is higher than the blank. - Abstract: Corrosion behavior of AZ91E alloy was investigated in oxalate solution using potentiodynamic polarization and electrochemical impedance measurements (EIS). The effect of oxalate concentration was studied, where the corrosion rate increases with increasing oxalate concentration. The effect of added ions (Br - , Cl - or SiO 3 2- ) on the electrochemical behavior of magnesium alloy in 0.1 M Na 2 C 2 O 4 solution at 298 K, was investigated. It was found that the corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na 2 C 2 O 4 ). This was confirmed by scanning electron microscope (SEM) observations. However, for the other added ions Br - or Cl - , the corrosion rate is higher than the blank.

  17. Corrosion and impedance studies on magnesium alloy in oxalate solution

    Energy Technology Data Exchange (ETDEWEB)

    Fekry, A.M., E-mail: hham4@hotmail.com [Chemistry Department, Faculty of Science, Cairo University, Gamaa Street, Giza 12613 (Egypt); Tammam, Riham H. [Chemistry Department, Faculty of Science, Cairo University, Gamaa Street, Giza 12613 (Egypt)

    2011-06-15

    Highlights: > Corrosion behavior of AZ91E alloy was investigated in 0.1 M Na{sub 2}C{sub 2}O{sub 4} containing different additives as Br{sup -}, Cl{sup -} or Silicate. > The corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na{sub 2}C{sub 2}O{sub 4}). This was confirmed by scanning electron microscope (SEM) observations. > For the other added ions Br{sup -} or Cl{sup -}, the corrosion rate is higher than the blank. - Abstract: Corrosion behavior of AZ91E alloy was investigated in oxalate solution using potentiodynamic polarization and electrochemical impedance measurements (EIS). The effect of oxalate concentration was studied, where the corrosion rate increases with increasing oxalate concentration. The effect of added ions (Br{sup -}, Cl{sup -} or SiO{sub 3}{sup 2-}) on the electrochemical behavior of magnesium alloy in 0.1 M Na{sub 2}C{sub 2}O{sub 4} solution at 298 K, was investigated. It was found that the corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na{sub 2}C{sub 2}O{sub 4}). This was confirmed by scanning electron microscope (SEM) observations. However, for the other added ions Br{sup -} or Cl{sup -}, the corrosion rate is higher than the blank.

  18. Strength and deformation behaviour of magnesium die casting alloys

    International Nuclear Information System (INIS)

    Regener, D.; Schick, E.; Wagner, I.; Heyse, H.

    1999-01-01

    Modern magnesium die casting alloys are used for the manufacturing of automotive parts due to their low density, fortunate mechanical and physical properties as well as good castability and machinability. However, in comparison to other materials the automotive application of these alloys is still low. The reasons for this are among other things the shortage of relevant materials values, insufficient knowledge concerning the correlation between the microstructure and the mechanical properties as well as deficits in relation to the die cast technology. This paper investigates the influence of the microstructure and manufacture-induced defects like micro-shrinkage and gas pores on the strength and deformability of the alloys AZ91, AM50 and AE42 under tensile and bend loading. To characterise the microstructure in the dependence on the wall thickness, the investigations are mainly carried out using in situ specimens obtained from die castings. (orig.)

  19. Effect of surface roughness on the in vitro degradation behaviour of a biodegradable magnesium-based alloy

    Science.gov (United States)

    Walter, R.; Kannan, M. Bobby; He, Y.; Sandham, A.

    2013-08-01

    In this study, the in vitro degradation behaviour of AZ91 magnesium alloy with two different surface finishes was investigated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The polarisation resistance (Rp) of the rough surface alloy immersed in SBF for 3 h was ~30% lower as compared to that of the smooth surface alloy. After 12 h immersion in SBF, the Rp values for both the surface finishes decreased and were also similar. However, localised degradation occurred sooner, and to a noticeably higher severity in the rough surface alloy as compared to the smooth surface alloy.

  20. Deformation behaviour of a new magnesium ternary alloy

    Science.gov (United States)

    Guglielmi, P.; Kaya, A. Arslan; Sorgente, D.; Palumbo, G.

    2018-05-01

    Magnesium based alloys are yet to fill a greater niche especially in the automotive and aeronautical industry. In fact, such alloys have a big weight saving potential, together with good damping characteristics. However, nowadays about 90% of Magnesium products are produced by casting, mainly using two alloy systems, namely Mg-Al-Zn (AZ91D) and Mg-Al (AM50, AM60). Now the emphasis, especially after having achieved considerable success in creep resistance and understanding of the deformation behaviour of Magnesium, has been shifted towards wrought alloys; AZ31, in this case, is the most popular. In this work a multi-element Magnesium alloy, developed to improve the deformation capacity of such a lightweight material, has been investigated and compared to a commercial AZ31B. The possibility of adopting such a multi-element Magnesium alloy for manufacturing components via unconventional sheet forming (such as superplastic forming, warm hydroforming, incremental forming) has been proved in the present work focusing the attention on the superplastic field. Free inflation tests were thus conducted at 450°C setting constant pressure to investigate the superplastic behaviour (in terms of dome height and strain rate sensitivity index) of both the multi-element Magnesium alloy (Mg-2Zn-Ce) and the commercial one (AZ31B). To enhance information on the thickness distribution and investigate the microstructure evolution, metallographic analyses on the samples used to carry out free inflation tests were also performed. The developed ternary alloy manifested quite a good deformation behaviour (high strain rate sensitivity index), even being tested in the as cast condition; in addition a limited grain coarsening was observed in the specimens after deformation.

  1. Oxide films on magnesium and magnesium alloys

    International Nuclear Information System (INIS)

    Shih, T.-S.; Liu, J.-B.; Wei, P.-S.

    2007-01-01

    Magnesium alloys are very active and readily ignite during heating and melting. In this study, we discuss the combustion of magnesium and magnesium alloys and propose prospective anti-ignition mechanisms for magnesium alloys during the heating process. When magnesium and magnesium alloys were heated in air, the sample surfaces produced layers of thermally formed oxides. These thermally formed oxides played an important role in affecting the combustion of the magnesium and magnesium alloys. When magnesium was heated in air, brucite that formed in the early stage was then transformed into periclase by dehydroxylation. By extending the heating time, more periclase formed and increased in thickness which was associated with microcracks formation. When magnesium was heated in a protective atmosphere (SF 6 ), a film of MgF 2 formed at the interface between the oxide layer and the Mg substrate. This film generated an anti-ignition behavior which protected the substrate from oxidation. When solution-treated AZ80 alloy was heated, spinel developed at the interface between the thermally formed oxide layer and the Mg substrate, improving the anti-ignition properties of the substrate. In addition, we also explain the effects of beryllium in an AZB91 alloy on the ignition-proofing behavior

  2. Effect of HCl pre-treatment on corrosion resistance of cerium-based conversion coatings on magnesium and magnesium alloys

    International Nuclear Information System (INIS)

    Brunelli, Katya; Dabala, Manuele; Calliari, Irene; Magrini, Maurizio

    2005-01-01

    The corrosion protection afforded by a cerium conversion coating, formed by immersion in a solution containing rare earth salt and hydrogen peroxide, on pure magnesium and two magnesium alloys, AZ91 and AM50, has been studied. The effect of HCl pre-treatments on the morphology and on the corrosion resistance of the cerium conversion layer was investigated. A thicker and more homogeneous distribution of the conversion coating was obtained when the sample surface was pre-treated with acid. Higher amounts of cerium on the surface of the pre-treated samples were detected. The cerium conversion coating increased the corrosion resistance of the alloys because it ennobled the corrosion potential and decreased both the anodic and cathodic current. The acid pre-treatment further increased the corrosion resistance of the coated alloys. After five days of immersion in chloride environment the untreated samples showed localized corrosion while the chemical conversion coated samples appeared unaffected

  3. Electrochemical Evaluation of Hydroxyapatite/ZrN Coated Magnesium Biodegradable Alloy in Ringer Solution as a Simulated Body Fluid

    OpenAIRE

    Seyed Rahim Kiahosseini; Abdollah Afshar; Majid Mojtahedzadeh Larijani; Mardali Yousefpour

    2015-01-01

    Magnesium alloys as biodegradable materials can be used in body as an implant materials but since they have poor corrosion resistance, it is required to decrease their corrosion rate by biocompatible coatings. In this study, hydroxyapatite (HA) coatings in the presence of an intermediate layer of ZrN as a biocompatible material, deposited on AZ91 magnesium alloy by ion beam sputtering method at 300 °C temperature and at different times 180, 240, 300, 360 and 420 min. Then changes in corrosion...

  4. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  5. The preparation and corrosion behaviors of MAO coating on AZ91D with rare earth conversion precursor film

    International Nuclear Information System (INIS)

    Cai Jingshun; Cao Fahe; Chang Linrong; Zheng Junjun; Zhang Jianqing; Cao Chunan

    2011-01-01

    A novel kind of micro-arc oxidation (MAO) coating was prepared on magnesium alloy surface coated with rare earth conversion film (RE-film) in an alkaline aluminum oxidation electrolyte by AC power source. Inspection of scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared (FTIR) microspectroscopy, the structure and composition of MAO coating formed on AZ91D with RE-film under different applied voltages were investigated and the performance of the optimized MAO coating compared with the MAO coating directly formed on magnesium alloy. As the pretreatment of magnesium alloy with RE-film, the cerium oxides can be incorporated into the MAO coatings, reduce porosity of the MAO coating surface and enhance the thickness of MAO coating. These structure features and the cerium oxides incorporated into the MAO coating result in greatly improved corrosion resistance. Base on electrochemistry impedance spectroscopy (EIS) measurement, the electronic structure and composition analysis of the MAO coating, a double-layer structure, with a compact inner layer and a porous outer layer, of the coating was proposed for understanding its corrosion process.

  6. The preparation and corrosion behaviors of MAO coating on AZ91D with rare earth conversion precursor film

    Energy Technology Data Exchange (ETDEWEB)

    Cai Jingshun [Department of Chemistry, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027 (China); Cao Fahe, E-mail: nelson_cao@zju.edu.cn [Department of Chemistry, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027 (China); Chang Linrong; Zheng Junjun [Department of Chemistry, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027 (China); Zhang Jianqing; Cao Chunan [Department of Chemistry, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, The Chinese Academy of Sciences, Shenyang 110016 (China)

    2011-02-01

    A novel kind of micro-arc oxidation (MAO) coating was prepared on magnesium alloy surface coated with rare earth conversion film (RE-film) in an alkaline aluminum oxidation electrolyte by AC power source. Inspection of scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared (FTIR) microspectroscopy, the structure and composition of MAO coating formed on AZ91D with RE-film under different applied voltages were investigated and the performance of the optimized MAO coating compared with the MAO coating directly formed on magnesium alloy. As the pretreatment of magnesium alloy with RE-film, the cerium oxides can be incorporated into the MAO coatings, reduce porosity of the MAO coating surface and enhance the thickness of MAO coating. These structure features and the cerium oxides incorporated into the MAO coating result in greatly improved corrosion resistance. Base on electrochemistry impedance spectroscopy (EIS) measurement, the electronic structure and composition analysis of the MAO coating, a double-layer structure, with a compact inner layer and a porous outer layer, of the coating was proposed for understanding its corrosion process.

  7. Effect of aging hardening on in situ synthesis magnesium matrix composites

    International Nuclear Information System (INIS)

    Zhang Xiuqing; Liao Lihua; Ma Naiheng; Wang Haowei

    2006-01-01

    Magnesium matrix composites reinforced with TiC particulates was synthesized using in situ synthesis technique. The result of XRD revealed the presence of TiC in precursor blocks and TiC/AZ91 composites. Effect of aging hardening on the composites was described using Brinell hardness measurements and scanning electron microscopy (SEM). The results revealed that the aging hardening peak of TiC/AZ91 composite appeared earlier comparatively with that of AZ91 magnesium alloy. And the appearance of aging hardening peak was earlier under the higher aging temperature such as 200 deg. C. The precipitating behavior of Mg 17 Al 12 phase in AZ91 alloy and TiC/AZ91 composites was described. Little discontinuous was discovered in the composites, and the amount of continuous precipitate in the composite matrix is smaller comparatively to that of AZ91 alloy. These results were analyzed with the fine grain size, much more interface between TiC and magnesium and high-density dislocation in magnesium matrix, which was contributed to the addition of TiC particulates

  8. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    Science.gov (United States)

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed. 2008 Wiley Periodicals, Inc.

  9. Electrochemical deposition of Mg(OH)2/GO composite films for corrosion protection of magnesium alloys

    OpenAIRE

    Fengxia Wu; Jun Liang; Weixue Li

    2015-01-01

    Mg(OH)2/graphene oxide (GO) composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH)2/GO composite film were investigated by scanning electron microscope (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffractometer (XRD) and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH)2 film, the Mg(OH)2/GO composite film exhibited more uniform and compac...

  10. Formation and mechanism of nanocrystalline AZ91 powders during HDDR processing

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yafen; Fan, Jianfeng, E-mail: fanjianfeng@tyut.edu.cn; Zhang, Hua; Zhang, Qiang; Gao, Jing; Dong, Hongbiao, E-mail: hd38@leicester.ac.uk; Xu, Bingshe

    2017-03-15

    Grain sizes of AZ91 alloy powders were markedly refined to about 15 nm from 100 to 160 μm by an optimized hydrogenation-disproportionation-desorption-recombination (HDDR) process. The effect of temperature, hydrogen pressure and processing time on phase and microstructure evolution of AZ91 alloy powders during HDDR process was investigated systematically by X-ray diffraction, optical microscopy, scanning electron microscopy and transmission electron microscopy, respectively. The optimal HDDR process for preparing nanocrystalline Mg alloy powders is hydriding at temperature of 350 °C under 4 MPa hydrogen pressure for 12 h and dehydriding at 350 °C for 3 h in vacuum. A modified unreacted core model was introduced to describe the mechanism of grain refinement of during HDDR process. - Highlights: • Grain size of the AZ91 alloy powders was significantly refined from 100 μm to 15 nm. • The optimal HDDR technology for nano Mg alloy powders is obtained. • A modified unreacted core model of grain refinement mechanism was proposed.

  11. Magnesium, magnesium alloys, and magnesium composites

    National Research Council Canada - National Science Library

    Gupta, M; Sharon, Nai Mui Ling

    2011-01-01

    "Properties of Magnesium Composites for Material Scientists, Engineers and Selectors is the first book-length reference to provide an insight into current and future magnesium-based materials in terms...

  12. Formation of a cerium conversion coating on magnesium alloy using ascorbic acid as additive. Characterisation and anticorrosive properties of the formed films

    OpenAIRE

    A.P. Loperena; I.L. Lehr; S.B. Saidman.

    2016-01-01

    Cerium-based conversion coatings were formed on AZ91D magnesium alloy by immersion of the substrate in solutions containing Ce(NO3)3, H2O2 and ascorbic acid (HAsc). The characterisation of the films was performed by electrochemical and surface analysis techniques such as SEM, EDS, X-ray diffraction and X-ray photoelectron spectroscopy (XPS). The degree of corrosion protection achieved was evaluated in simulated physiological solution by the open circuit potential monitoring, polarisation tech...

  13. Solidified Structure and Corrosion Behavior of Laser-melt Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    FANG Zhi-hao

    2017-12-01

    Full Text Available The AZ91D magnesium alloy samples were scanned by millisecond pulse Nd:YAG laser under high pure argon protection. The surface morphology, microstructure and composition of the treated magnesium alloy were studied by X-ray diffraction, optical microscopy, scanning electron microscopy, atomic force microscopy. In addition, the corrosion surface which was corroded using simulated body fluid and the mass fraction of 3.5%NaCl solution was observed and material corrosion rate was calculated. The results show that, at the same corrosion time, compared with the untreated samples, the surface corrosion resistance is improved by the enrichment of Al at the irradiated surface by the joint effect of the combination of refined homogeneous microstructure of α-Mg phase and β-Mg17Al12 phase and the selective vaporization and the chemical composition of base metal in the laser-treated AZ91D alloy; the solidification equation is obtained by calculating the relation between the size of the dendrite cell and the cooling rate in laser melting zone.

  14. Electrochemical deposition and characterization of Zn-Al layered double hydroxides (LDHs) films on magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Fengxia; Liang, Jun, E-mail: jliang@licp.cas.cn; Peng, Zhenjun; Liu, Baixing

    2014-09-15

    Highlights: • Zn-Al LDHs film was prepared on AZ91D Mg alloy by electrochemical deposition. • The Zn-Al LDHs film was uniform and dense with some small flaws and cracks. • The Zn-Al LDHs film had high adhesion and good corrosion protection to Mg alloy. - Abstract: A zinc-aluminum layered double hydroxides (Zn-Al LDHs) film was prepared on AZ91D magnesium (Mg) alloy substrate by electrochemical deposition method. The characteristics of the film were investigated by X-ray diffraction (XRD), Fourier transform infrared (FT-IR) and scanning electronic microscope (SEM). It was found that the electrodeposited film was composed of crystalline Zn-Al LDHs with nitrate intercalation. The Zn-Al LDHs film was uniform and dense though there also presented some small flaws and cracks. The cross cut tape test showed that the film adhered well to the substrate. Polarization and EIS measurements revealed that the LDHs coated Mg alloy had better corrosion resistance compared to that of the uncoated one in 3.5 wt.% NaCl solution, indicating that the Zn-Al LDHs film could effectively protect Mg alloy from corrosion.

  15. Electrochemical deposition and characterization of Zn-Al layered double hydroxides (LDHs) films on magnesium alloy

    International Nuclear Information System (INIS)

    Wu, Fengxia; Liang, Jun; Peng, Zhenjun; Liu, Baixing

    2014-01-01

    Highlights: • Zn-Al LDHs film was prepared on AZ91D Mg alloy by electrochemical deposition. • The Zn-Al LDHs film was uniform and dense with some small flaws and cracks. • The Zn-Al LDHs film had high adhesion and good corrosion protection to Mg alloy. - Abstract: A zinc-aluminum layered double hydroxides (Zn-Al LDHs) film was prepared on AZ91D magnesium (Mg) alloy substrate by electrochemical deposition method. The characteristics of the film were investigated by X-ray diffraction (XRD), Fourier transform infrared (FT-IR) and scanning electronic microscope (SEM). It was found that the electrodeposited film was composed of crystalline Zn-Al LDHs with nitrate intercalation. The Zn-Al LDHs film was uniform and dense though there also presented some small flaws and cracks. The cross cut tape test showed that the film adhered well to the substrate. Polarization and EIS measurements revealed that the LDHs coated Mg alloy had better corrosion resistance compared to that of the uncoated one in 3.5 wt.% NaCl solution, indicating that the Zn-Al LDHs film could effectively protect Mg alloy from corrosion

  16. Magnesium, magnesium alloys, and magnesium composites

    National Research Council Canada - National Science Library

    Gupta, M; Sharon, Nai Mui Ling

    2011-01-01

    .... With the popularity of magnesium-based materials in the automotive, aerospace, electronics, and sports equipment industries, and its unique role as a lightweight, energy-saving and high-performance...

  17. Magnesium, magnesium alloys, and magnesium composites

    National Research Council Canada - National Science Library

    Gupta, M; Sharon, Nai Mui Ling

    2011-01-01

    ... of science, characteristics, and applications. It emphasizes the properties of magnesium-based composites and the effects of different types of reinforcements, from micron length to nanometer scale, on the properties of the resulting composites...

  18. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    Science.gov (United States)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  19. Microstructure, mechanical response and fractography of AZ91E/Al2O3 (p nano composite fabricated by semi solid stir casting method

    Directory of Open Access Journals (Sweden)

    Sameer Kumar D.

    2017-03-01

    Full Text Available The present study confers to the fabrication and its characterization of magnesium alloy (AZ91E based nano composites with nano Al2O3 particulate reinforcements. A novel Semi Solid stir casting technique was adopted for the fabrication of the composite. An average particle size of 50 nm was used as reinforcement to disperse in matrix. The effects of change in weight fraction of reinforcements on the distribution of particles, particle–matrix interfacial reactions, physical as well as mechanical properties were reported. The SEM and EDS analysis has shown the uniform distribution of particles in the composite along with the presence of elements. The mechanical properties of reinforced and unreinforced composite were evaluated and presented. Fractography of tensile specimens was also discussed.

  20. Microstructure and Properties of Selected Magnesium-Aluminum Alloys Prepared for SPD Processing Technology

    Directory of Open Access Journals (Sweden)

    Cizek L.

    2017-12-01

    Full Text Available A growing interest in wrought magnesium alloys has been noticed recently, mainly due to development of various SPD (severe plastic deformation methods that enable significant refinement of the microstructure and – as a result – improvement of various functional properties of products. However, forming as-cast magnesium alloys with the increased aluminum content at room temperature is almost impossible. Therefore, application of heat treatment before forming or forming at elevated temperature is recommended for these alloys. The paper presents the influence of selected heat treatment conditions on the microstructure and the mechanical properties of the as-cast AZ91 alloy. Deformation behaviour of the as-cast AZ61 alloy at elevated temperatures was analysed as well. The microstructure analysis was performed by means of both light microscopy and SEM. The latter one was used also for fracture analysis. Moreover, the effect of chemical composition modification by lithium addition on the microstructure of the AZ31-based alloy is presented. The test results can be helpful in preparation of the magnesium-aluminum alloys for further processing by means of SPD methods.

  1. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  2. Bio-corrosion characterization of Mg-Zn-X (X = Ca, Mn, Si) alloys for biomedical applications.

    Science.gov (United States)

    Rosalbino, F; De Negri, S; Saccone, A; Angelini, E; Delfino, S

    2010-04-01

    The successful applications of magnesium-based alloys as biodegradable orthopedic implants are mainly inhibited due to their high degradation rates in physiological environment. This study examines the bio-corrosion behaviour of Mg-2Zn-0.2X (X = Ca, Mn, Si) alloys in Ringer's physiological solution that simulates bodily fluids, and compares it with that of AZ91 magnesium alloy. Potentiodynamic polarization and electrochemical impedance spectroscopy results showed a better corrosion behaviour of AZ91 alloy with respect to Mg-2Zn-0.2Ca and Mg-2Zn-0.2Si alloys. On the contrary, enhanced corrosion resistance was observed for Mg-2Zn-0.2Mn alloy compared to the AZ91 one: Mg-2Zn-0.2Mn alloy exhibited a four-fold increase in the polarization resistance than AZ91 alloy after 168 h exposure to the Ringer's physiological solution. The improved corrosion behaviour of the Mg-2Zn-0.2Mn alloy with respect to the AZ91 one can be ascribed to enhanced protective properties of the Mg(OH)(2) surface layer. The present study suggests the Mg-2Zn-0.2Mn alloy as a promising candidate for its applications in degradable orthopedic implants, and is worthwhile to further investigate the in vivo corrosion behaviour as well as assessed the mechanical properties of this alloy.

  3. Laser-induced microstructural development and phase evolution in magnesium alloy

    International Nuclear Information System (INIS)

    Guan, Y.C.; Zhou, W.; Li, Z.L.; Zheng, H.Y.

    2014-01-01

    Highlights: • Secondary phase evolution caused by laser processing was firstly reported. • Microstructure development was controlled by heat flow thermodynamics and kinetics. • Solid-state transformation resulted in submicron and nano-scale precipitates. • Cluster-shaped particles in overlapped region were due to precipitation coarsening. • Properties of materials can be tailored selectively by laser processing. -- Abstract: Secondary phase plays an important role in determining microstructures and properties of magnesium alloys. This paper focuses on laser-induced microstructure development and secondary phase evolution in AZ91D Mg alloy studied by SEM, TEM and EDS analyses. Compared to bulk shape and lamellar structure of the secondary phase in as-received cast material, rapid-solidified microstructures with various morphologies including nano-precipitates were observed in laser melt zone. Formation mechanisms of microstructural evolution and effect of phase development on surface properties were further discussed

  4. Hybrid coating on a magnesium alloy for minimizing the localized degradation for load-bearing biodegradable mini-implant applications

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby, E-mail: bobby.mathan@jcu.edu.au; Liyanaarachchi, S.

    2013-10-01

    The effect of a hybrid coating, calcium phosphate (CaP) + polylactic acid (PLA), on a magnesium alloy on its in vitro degradation (general and localized) behaviour was studied for potential load-bearing biodegradable mini-implant applications. CaP was coated on a magnesium alloy, AZ91, using an electrochemical deposition method. A spin coating method was used to coat PLA on the CaP coated alloy. In vitro degradation performance of the alloy with hybrid coating was evaluated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The EIS results showed that the hybrid coating enhanced the degradation resistance of the alloy by more than two-order of magnitude as compared to the bare alloy and one-order of magnitude higher than that of the CaP coated alloy, after 1 h exposure in simulated body fluid (SBF). Long-term (48 h) EIS results also confirmed that the hybrid coating performed better than the bare alloy and the CaP coated alloy. Importantly, the hybrid coating improved the localized degradation resistance of the alloy significantly, which is critical for better in service mechanical integrity. - Highlights: • A hybrid coating (CaP + PLA) was applied on a magnesium-based alloy. • The hybrid coating enhanced the in vitro degradation resistance of the alloy. • Localized degradation resistance was also improved by the hybrid coating.

  5. Hybrid coating on a magnesium alloy for minimizing the localized degradation for load-bearing biodegradable mini-implant applications

    International Nuclear Information System (INIS)

    Kannan, M. Bobby; Liyanaarachchi, S.

    2013-01-01

    The effect of a hybrid coating, calcium phosphate (CaP) + polylactic acid (PLA), on a magnesium alloy on its in vitro degradation (general and localized) behaviour was studied for potential load-bearing biodegradable mini-implant applications. CaP was coated on a magnesium alloy, AZ91, using an electrochemical deposition method. A spin coating method was used to coat PLA on the CaP coated alloy. In vitro degradation performance of the alloy with hybrid coating was evaluated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The EIS results showed that the hybrid coating enhanced the degradation resistance of the alloy by more than two-order of magnitude as compared to the bare alloy and one-order of magnitude higher than that of the CaP coated alloy, after 1 h exposure in simulated body fluid (SBF). Long-term (48 h) EIS results also confirmed that the hybrid coating performed better than the bare alloy and the CaP coated alloy. Importantly, the hybrid coating improved the localized degradation resistance of the alloy significantly, which is critical for better in service mechanical integrity. - Highlights: • A hybrid coating (CaP + PLA) was applied on a magnesium-based alloy. • The hybrid coating enhanced the in vitro degradation resistance of the alloy. • Localized degradation resistance was also improved by the hybrid coating

  6. Effects of filter materials on microstructure and mechanical properties of AZ91

    Directory of Open Access Journals (Sweden)

    Wu Guohua

    2010-11-01

    Full Text Available The present investigation studied the effects of different kinds of ceramic foam filters (CFF incorporating gas bubbling on the microstructure and mechanical properties of virgin AZ91 alloys, and the reactions between filters and Mg melt during filtration. The results show that the purification process of CFF incorporating gas bubbling process can obviously improve the Rm and A of AZ91 alloy, especially the A. Amongst the selected four kinds of CFF, the MgO filter is the most suitable for filtrating Mg melt, and the filtration effective sequence of four kinds of filtrating materials is as follows: MgO>Al2O3>ZrO2>SiC. With MgO filter incorporating gas bubbling treatment under Ar flow rate of 2 L/min and temperature of 730 °C, the ultimate tensile strength Rm and elongation A can be improved greatly from 175.3 MPa and 2.74% to 195.4 MPa and 4.54%, respectively. No inclusions are found on the fracture surface of the sample filtrated by MgO ceramic foam filter, and the fracture mode is quasi-cleavage crack.

  7. Interfacial microstructure and mechanical properties of Cf/AZ91D composites with TiO2 and PyC fiber coatings.

    Science.gov (United States)

    Li, Shaolin; Qi, Lehua; Zhang, Ting; Ju, Luyan; Li, Hejun

    2017-10-01

    In spite of the effectiveness of the fiber coatings on interface modification of carbon fiber reinforced magnesium matrix composites, the cost and exclusive equipment for the coatings preparation are usually ignored during research work. In this paper, pyrolytic carbon (PyC) and TiO 2 were coated on carbon fiber surface to study the effects of fiber coatings on interfacial microstructure and mechanical properties of carbon fiber reinforced AZ91D composites (C f /AZ91D composites). It was indicated that both the two coatings could modify the interface and improve the mechanical properties of the composites. The ultimate tensile strength of the TiO 2 -C f /AZ91D and the PyC-C f /AZ91D composite were 333MPa and 400MPa, which were improved by 41.7% and 70.2% respectively, compared with the untreated-C f /AZ91D composite. The microstructure observation revealed that the strengthening of the composites relied on fiber integrity and moderate interfacial bonding. MgO nano-particles were generated at the interface due to the reaction of TiO 2 with Mg in the TiO 2 -C f /AZ91D composite. The volume expansion resulting from the reaction let to disordered intergranular films and crystal defects at the interface. The fibers were protected and the interfacial reaction was restrained by PyC coating in the PyC-C f /AZ91D composite. The principle to select the coating of fiber was proposed by comparing the effectiveness and cost of the coatings. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Magnesium and related low alloys

    International Nuclear Information System (INIS)

    Bernard, J.; Caillat, R.; Darras, R.

    1959-01-01

    In the first part the authors examine the comparative corrosion of commercial magnesium, of a magnesium-zirconium alloy (0,4 per cent ≤ Zr ≤ 0,7 per cent) of a ternary magnesium-zinc-zirconium alloy (0,8 per cent ≤ Zn ≤ 1,2 per cent) and of english 'Magnox type' alloys, in dry carbon dioxide-free air, in damp carbon dioxide-free air, and in dry and damp carbon dioxide, at temperatures from 300 to 600 deg. C. In the second part the structural stability of these materials is studied after annealings, of 10 to 1000 hours at 300 to 450 deg. C. Variations in grain after these heat treatments and mechanical stretching properties at room temperature are presented. Finally various creep rate and life time diagrams are given for these materials, for temperatures ranging from 300 to 450 deg. C. (author) [fr

  9. Electrochemical deposition of Mg(OH2/GO composite films for corrosion protection of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Fengxia Wu

    2015-09-01

    Full Text Available Mg(OH2/graphene oxide (GO composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH2/GO composite film were investigated by scanning electron microscope (SEM, energy-dispersive X-ray spectrometry (EDS, X-ray diffractometer (XRD and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH2 film, the Mg(OH2/GO composite film exhibited more uniform and compact structure. Potentiodynamic polarization tests revealed that the Mg(OH2/GO composite film could significantly improve the corrosion resistance of Mg(OH2 film with an obvious positive shift of corrosion potential by 0.19 V and a dramatic reduction of corrosion current density by more than one order of magnitude.

  10. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi{sub 2}O{sub 6})

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mehdi, E-mail: mehdi.razavi@okstate.edu [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Savabi, Omid [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Beni, Batoul Hashemi [Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Razavi, Seyed Mohammad [School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Vashaee, Daryoosh [School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); and others

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi{sub 2}O{sub 6}) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  11. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi2O6)

    Science.gov (United States)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Beni, Batoul Hashemi; Razavi, Seyed Mohammad; Vashaee, Daryoosh; Tayebi, Lobat

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi2O6) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  12. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi2O6)

    International Nuclear Information System (INIS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Beni, Batoul Hashemi; Razavi, Seyed Mohammad; Vashaee, Daryoosh

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi 2 O 6 ) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  13. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yanfeng Ge

    2014-12-01

    Full Text Available The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating, and it acted as a shelter against corrosive products. The copper-accelerated acetic acid salt spray Test, abrasion resistance test, stone impact resistance test, thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM. The test results showed the composite coatings meet all the requirements. The MCC coating on Mg presents excellent properties, and it is a promising surface treatment technology on magnesium alloys for production vehicles.

  14. Magnesium and related low alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bernard, J; Caillat, R; Darras, R [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

    1959-07-01

    In the first part the authors examine the comparative corrosion of commercial magnesium, of a magnesium-zirconium alloy (0,4 per cent {<=} Zr {<=} 0,7 per cent) of a ternary magnesium-zinc-zirconium alloy (0,8 per cent {<=} Zn {<=} 1,2 per cent) and of english 'Magnox type' alloys, in dry carbon dioxide-free air, in damp carbon dioxide-free air, and in dry and damp carbon dioxide, at temperatures from 300 to 600 deg. C. In the second part the structural stability of these materials is studied after annealings, of 10 to 1000 hours at 300 to 450 deg. C. Variations in grain after these heat treatments and mechanical stretching properties at room temperature are presented. Finally various creep rate and life time diagrams are given for these materials, for temperatures ranging from 300 to 450 deg. C. (author) [French] Dans une premiere partie les auteurs etudient la corrosion comparee du magnesium commercial, d'un alliage magnesium-zirconium (0,4 pour cent {<=} Zr {<=} 0,7 pour cent), d'un alliage ternaire magnesium-zinc-zirconium (0,8 pour cent {<=} Zn {<=} 1,2 pour cent), et d'alliages anglais 'type Magnox', dans l'air sec decarbonate, l'air humide decarbonate, le gaz carbonique sec et humide a des temperatures de 300 a 600 deg. C. Dans une seconde partie, est etudiee la stabilite structurale de ces materiaux apres des recuits de 300 a 450 deg. C, et de 10 a 1000 heures. Sont presentees les variations, apres ces traitements thermiques, de la grosseur du grain, et des caracteristiques mecaniques de traction a la temperature ambiante. Enfin, quelques diagrammes de vitesse de fluage et de durees de vie sont presentes sur ces materiaux pour des temperatures variant entre 300 et 450 deg. C. (auteur)

  15. Alloying principles for magnesium base heat resisting alloys

    International Nuclear Information System (INIS)

    Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

    1982-01-01

    Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

  16. Laser surface forming of AlCoCrCuFeNi particle reinforced AZ91D matrix composites

    Science.gov (United States)

    Meng, Guanghui; Yue, T. M.; Lin, Xin; Yang, Haiou; Xie, Hui; Ding, Xu

    2015-07-01

    Traditionally, the laser melt injection (LMI) technique can only be used for forming ceramic particles reinforced metal matrix composites (MMCs) for enhancing surface properties of lightweight engineering materials. In this research, the LMI method was employed to form metal particles reinforced MMCs on AZ91D instead. This was viable because of the unique properties of the AlCoCrCuFeNi high-entropy alloy (HEA) metal particles used. The large difference in melting point between the HEA and the substrate material (AZ91D), and the limited reaction and the lack of fusion between the HEA and Mg have made it possible that a metal particles reinforced AZ91D composite material was produced. The reason of limited reaction was considered mainly due to the relatively high mixing enthalpy between the HEA constituent elements and Mg. Although there was some melting occurred at the particles surface with some solute segregation found in the vicinity close to the surface, intermetallic compounds were not observed. With regard to the wear resistance of the MMCs, it was found that when the volume fraction of the reinforcement phase, i.e. the HEA particles, reached about 0.4, the wear volume loss of the coating was only one-seventh of that of the substrate material.

  17. Imparting passivity to vapor deposited magnesium alloys

    Science.gov (United States)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  18. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    Science.gov (United States)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  19. Effect of rare-earth elements and quenching wheel speed on the structure, mechanical and thermal properties of rapidly solidified AZ91 Mg melt-spun ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Ekrami, A. [Iran University of Industries & Mines, Faculty of Engineering & High-Technology (Iran, Islamic Republic of); Shahri, F., E-mail: fshahri@irost.ir [Iranian Research Organization for Science & Technology, Department of Advanced Materials & Renewable Energy (Iran, Islamic Republic of); Mirak, A. [Iran University of Industries & Mines, Faculty of Engineering & High-Technology (Iran, Islamic Republic of)

    2017-01-27

    In this work, an attempt is made to study the effects of rare-earth elements as an additive (2 wt% of Ce base misch-metal) and various quenching wheel speeds (10–40 m/s) on the microstructure, thermal and mechanical properties of rapidly solidified AZ91 alloy prepared by single roller melt-spinning process. In this respect, all of the samples were studied using various techniques such as x-ray diffraction (XRD), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), differential scanning calorimetry (DSC) and mechanical properties such as microhardness and tensile tests. The finding bore witness to proposed hypothesis in this study illustrating due to high affinity between Al and RE by adding 2 wt% rare-earth elements in the AZ91alloy, thermally stable Al{sub x}RE{sub y} intermetallic compounds are precipitated and the formation of β-Mg{sub 17}Al{sub 12} phases is reduced. DSC results revealed that by adding RE to AZ91 alloy, AlRE phases got stable up to 500 °C, while for the AZ91 sample, β-Mg{sub 17}Al{sub 12} phase was formed at temperature about 180 °C and then with increasing of temperature dissolved at 410 °C in the α-Mg matrix. Further it has been observed that the higher was the quenching wheel speed, the smaller was the grain size which in turn gives rise to a higher tensile properties (from 406 MPa for quenching wheel speed of 10 m/s to 510 MPa for 40 m/s) for the MM-added alloys. Tensile strength of 386 MPa was obtained for the AZ91 pure alloy which is prepared at wheel speed of 40 m/sec.

  20. Irradiation effects in magnesium and aluminium alloys

    International Nuclear Information System (INIS)

    Sturcken, E.F.

    1979-01-01

    Effects of neutron irradiation on microstructure, mechanical properties and swelling of several magnesium and aluminium alloys were studied. The neutron fluences of 2-3 X 10 22 n/cm 2 , >0.2 MeV produced displacement doses of 20 to 45 displacements per atom (dpa). Ductility of the magnesium alloys was severely reduced by irradiation induced recrystallization and precipitation of various forms. Precipitation of transmuted silicon occurred in the aluminium alloys. However, the effect on ductility was much less than for the magnesium alloys. The magnesium and aluminium alloys had excellent resistance to swelling: The best magnesium alloy was Mg/3.0 wt% Al/0.19 wt% Ca; its density decreased by only 0.13%. The best aluminium alloy was 6063, with a density decrease of 0.22%. (Auth.)

  1. In vivo study of nanostructured diopside (CaMgSi{sub 2}O{sub 6}) coating on magnesium alloy as biodegradable orthopedic implants

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mehdi, E-mail: mrzavi2659@gmail.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Savabi, Omid [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Razavi, Seyed Mohammad [School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Heidari, Fariba; Manshaei, Maziar [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Vashaee, Daryoosh [School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Tayebi, Lobat, E-mail: lobat.tayebi@okstate.edu [School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Chemical Engineering, Oklahoma State University, Stillwater, OK 74078 (United States)

    2014-09-15

    Highlights: • In vitro biocompatibility of biodegradable Mg alloy was improved by diopside coating. • In vivo biocompatibility of biodegradable Mg alloy was improved by diopside coating. • Degradation behavior of biodegradable Mg alloy was improved by diopside coating. - Abstract: In order to improve the corrosion resistance and bioactivity of a biodegradable magnesium alloy, we have recently prepared a nanostructured diopside (CaMgSi{sub 2}O{sub 6}) coating on AZ91 magnesium alloy through a combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method (reported elsewhere). In this work, we performed a detailed biocompatibility analysis of the implants made by this material and compared their performance with those of the uncoated and micro arc oxidized magnesium implants. The biocompatibility evaluation of samples was performed by culturing L-929 cells and in vivo animal study, including implantation of samples in greater trochanter of rabbits, radiography and histological examinations. The results from both the in vitro and in vivo studies indicated that the diopside/MAO coated magnesium implant significantly enhanced cell viability, biodegradation resistance and new bone formation compared with both the uncoated and the micro-arc oxidized magnesium implants. Our data provides an example of how the proper surface treatment of magnesium implants can overcome their drawbacks in terms of high degradation rate and gas bubble formation under physiological conditions.

  2. In vivo study of nanostructured diopside (CaMgSi2O6) coating on magnesium alloy as biodegradable orthopedic implants

    International Nuclear Information System (INIS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Razavi, Seyed Mohammad; Heidari, Fariba; Manshaei, Maziar; Vashaee, Daryoosh; Tayebi, Lobat

    2014-01-01

    Highlights: • In vitro biocompatibility of biodegradable Mg alloy was improved by diopside coating. • In vivo biocompatibility of biodegradable Mg alloy was improved by diopside coating. • Degradation behavior of biodegradable Mg alloy was improved by diopside coating. - Abstract: In order to improve the corrosion resistance and bioactivity of a biodegradable magnesium alloy, we have recently prepared a nanostructured diopside (CaMgSi 2 O 6 ) coating on AZ91 magnesium alloy through a combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method (reported elsewhere). In this work, we performed a detailed biocompatibility analysis of the implants made by this material and compared their performance with those of the uncoated and micro arc oxidized magnesium implants. The biocompatibility evaluation of samples was performed by culturing L-929 cells and in vivo animal study, including implantation of samples in greater trochanter of rabbits, radiography and histological examinations. The results from both the in vitro and in vivo studies indicated that the diopside/MAO coated magnesium implant significantly enhanced cell viability, biodegradation resistance and new bone formation compared with both the uncoated and the micro-arc oxidized magnesium implants. Our data provides an example of how the proper surface treatment of magnesium implants can overcome their drawbacks in terms of high degradation rate and gas bubble formation under physiological conditions

  3. Improving corrosion resistance of magnesium-based alloys by surface modification with hydrogen by electrochemical ion reduction (EIR) and by plasma immersion ion implantation (PIII)

    Energy Technology Data Exchange (ETDEWEB)

    Bakkar, A. [Institut fuer Materialpruefung und Werkstofftechnik, Dr. Doelling und Dr. Neubert GmbH, Freiberger Strasse 1, 38678 Clausthal (Germany); Department of Metallurgy and Materials Engineering, Suez Canal University, P.O. Box 43721, Suez (Egypt); Neubert, V. [Institut fuer Materialpruefung und Werkstofftechnik, Dr. Doelling und Dr. Neubert GmbH, Freiberger Strasse 1, 38678 Clausthal (Germany)]. E-mail: volkmar.neubert@tu-clausthal.de

    2005-05-01

    Magnesium-based hydrides are well known that they have a high hydrogen-storage capacity. In this study, two different methods have been provided for hydrogen surface modification of high purity magnesium (hp Mg) and AZ91 magnesium alloy. One was electrochemical ion reduction (EIR) of hydrogen from an alkaline electrolyte on such Mg-based cathode. The other was plasma immersion ion implantation (PIII or PI{sup 3}) into Mg-based substrate. The depth profile of H-modified surfaces was described by Auger electron spectroscopy (AES) and by secondary ion mass spectrometry (SIMS) measurements. Corrosion testing was carried out in Avesta cell by potentiodynamic polarisation in chloride-containing aqueous solutions of pH 7 and pH 12. A greatly significant improvement in the corrosion resistance of H-modified surfaces was verified.

  4. Improving corrosion resistance of magnesium-based alloys by surface modification with hydrogen by electrochemical ion reduction (EIR) and by plasma immersion ion implantation (PIII)

    International Nuclear Information System (INIS)

    Bakkar, A.; Neubert, V.

    2005-01-01

    Magnesium-based hydrides are well known that they have a high hydrogen-storage capacity. In this study, two different methods have been provided for hydrogen surface modification of high purity magnesium (hp Mg) and AZ91 magnesium alloy. One was electrochemical ion reduction (EIR) of hydrogen from an alkaline electrolyte on such Mg-based cathode. The other was plasma immersion ion implantation (PIII or PI 3 ) into Mg-based substrate. The depth profile of H-modified surfaces was described by Auger electron spectroscopy (AES) and by secondary ion mass spectrometry (SIMS) measurements. Corrosion testing was carried out in Avesta cell by potentiodynamic polarisation in chloride-containing aqueous solutions of pH 7 and pH 12. A greatly significant improvement in the corrosion resistance of H-modified surfaces was verified

  5. Corrosion mitigation of rare-earth metals containing magnesium EV31A-T6 alloy via chrome-free conversion coating treatment

    International Nuclear Information System (INIS)

    Hamdy, Abdel Salam; Butt, Darryl P.

    2013-01-01

    Highlights: • Protective stannate coatings have been proposed for rare-earth-EV31A-T6 magnesium alloy. • A simple coating method based on direct treatment of EV31A-T6 in a diluted stannate was found promising. • Surface modification prior to stannate coating offer no substantial advantage over directly coating. • Stannate conversion coatings decrease corrosion rates by a factor of 1/7. • The coating does not display any self-healing characteristics as shown in AZ91D. -- Abstract: Magnesium alloys posses unique mechanical and physical characteristics making them attractive light-weight materials for several strategic industries such as electronics, computer, automotive and aerospace. Due to their high chemical reactivity and poor corrosion resistance, the protection of magnesium alloys from corrosion is one of the hottest topics in materials science and engineering. Addition of rare-earth metals (RE) as alloying elements to magnesium alloys is one of the common approaches to improve their mechanical properties and, sometimes, the corrosion resistance. However, the potential difference between the RE metals phase formed in the Mg matrix enhances the galvanic corrosion at the interfaces where RE metals inert phase acts as cathode and the active Mg matrix acts as anode. This paper introduces a simple one-step clean conversion coating treatment for improving the protection of RE containing magnesium EV31A-T6 alloy in Cl − media

  6. Surface modification of steels and magnesium alloy by high current pulsed electron beam

    Science.gov (United States)

    Hao, Shengzhi; Gao, Bo; Wu, Aimin; Zou, Jianxin; Qin, Ying; Dong, Chuang; An, Jian; Guan, Qingfeng

    2005-11-01

    High current pulsed electron beam (HCPEB) is now developing as a useful tool for surface modification of materials. When concentrated electron flux transferring its energy into a very thin surface layer within a short pulse time, superfast processes such as heating, melting, evaporation and consequent solidification, as well as dynamic stress induced may impart the surface layer with improved physico-chemical and mechanical properties. This paper presents our research work on surface modification of steels and magnesium alloy with HCPEB of working parameters as electron energy 27 keV, pulse duration ∼1 μs and energy density ∼2.2 J/cm2 per pulse. Investigations performed on carbon steel T8, mold steel D2 and magnesium alloy AZ91HP have shown that the most pronounced changes of phase-structure state and properties occurring in the near-surface layers, while the thickness of the modified layer with improved microhardness (several hundreds of micrometers) is significantly greater than that of the heat-affected zone. The formation mechanisms of surface cratering and non-stationary hardening effect in depth are discussed based on the elucidation of non-equilibrium temperature filed and different kinds of stresses formed during pulsed electron beam melting treatment. After the pulsed electron beam treatments, samples show significant improvements in measurements of wear and corrosion resistance.

  7. Surface modification of steels and magnesium alloy by high current pulsed electron beam

    International Nuclear Information System (INIS)

    Hao, Shengzhi; Gao, Bo; Wu, Aimin; Zou, Jianxin; Qin, Ying; Dong, Chuang; An, Jian; Guan, Qingfeng

    2005-01-01

    High current pulsed electron beam (HCPEB) is now developing as a useful tool for surface modification of materials. When concentrated electron flux transferring its energy into a very thin surface layer within a short pulse time, superfast processes such as heating, melting, evaporation and consequent solidification, as well as dynamic stress induced may impart the surface layer with improved physico-chemical and mechanical properties. This paper presents our research work on surface modification of steels and magnesium alloy with HCPEB of working parameters as electron energy 27 keV, pulse duration ∼1 μs and energy density ∼2.2 J/cm 2 per pulse. Investigations performed on carbon steel T8, mold steel D2 and magnesium alloy AZ91HP have shown that the most pronounced changes of phase-structure state and properties occurring in the near-surface layers, while the thickness of the modified layer with improved microhardness (several hundreds of micrometers) is significantly greater than that of the heat-affected zone. The formation mechanisms of surface cratering and non-stationary hardening effect in depth are discussed based on the elucidation of non-equilibrium temperature filed and different kinds of stresses formed during pulsed electron beam melting treatment. After the pulsed electron beam treatments, samples show significant improvements in measurements of wear and corrosion resistance

  8. Retardation of surface corrosion of biodegradable magnesium-based materials by aluminum ion implantation

    Science.gov (United States)

    Wu, Guosong; Xu, Ruizhen; Feng, Kai; Wu, Shuilin; Wu, Zhengwei; Sun, Guangyong; Zheng, Gang; Li, Guangyao; Chu, Paul K.

    2012-07-01

    Aluminum ion implantation is employed to modify pure Mg as well as AZ31 and AZ91 magnesium alloys and their surface degradation behavior in simulated body fluids is studied. Polarization tests performed in conjunction with scanning electron microscopy (SEM) reveal that the surface corrosion resistance after Al ion implantation is improved appreciably. This enhancement can be attributed to the formation of a gradient surface structure with a gradual transition from an Al-rich oxide layer to Al-rich metal layer. Compared to the high Al-content magnesium alloy (AZ91), a larger reduction in the degradation rate is achieved from pure magnesium and AZ31. Our results reveal that the surface corrosion resistance of Mg alloys with no or low Al content can be improved by Al ion implantation.

  9. Retardation of surface corrosion of biodegradable magnesium-based materials by aluminum ion implantation

    International Nuclear Information System (INIS)

    Wu Guosong; Xu Ruizhen; Feng Kai; Wu Shuilin; Wu Zhengwei; Sun Guangyong; Zheng Gang; Li Guangyao; Chu, Paul K.

    2012-01-01

    Aluminum ion implantation is employed to modify pure Mg as well as AZ31 and AZ91 magnesium alloys and their surface degradation behavior in simulated body fluids is studied. Polarization tests performed in conjunction with scanning electron microscopy (SEM) reveal that the surface corrosion resistance after Al ion implantation is improved appreciably. This enhancement can be attributed to the formation of a gradient surface structure with a gradual transition from an Al-rich oxide layer to Al-rich metal layer. Compared to the high Al-content magnesium alloy (AZ91), a larger reduction in the degradation rate is achieved from pure magnesium and AZ31. Our results reveal that the surface corrosion resistance of Mg alloys with no or low Al content can be improved by Al ion implantation.

  10. Polylactic acid coating on a biodegradable magnesium alloy: An in vitro degradation study by electrochemical impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Alabbasi, Alyaa; Liyanaarachchi, S.; Kannan, M. Bobby, E-mail: bobby.mathan@jcu.edu.au

    2012-09-30

    Polylactic acid (PLA) was coated on a biodegradable magnesium alloy, AZ91, using spin coating technique for temporary implant applications. The degradation behaviour of the coated alloy samples was evaluated using electrochemical impedance spectroscopy (EIS) method in simulated body fluid (SBF). EIS results suggested that the PLA coating enhanced the degradation resistance of the alloy significantly. Increase in the PLA coating thickness was found to increase the degradation resistance, but resulted in poor adhesion. Long-term EIS experiments of the PLA coated samples suggested that their degradation resistance gradually decreased with increase in SBF exposure time. However, the degradation resistance of the PLA coated samples was significantly higher than that of the bare metal even after a 48 h exposure to SBF. - Highlights: Black-Right-Pointing-Pointer Polylactic acid (PLA) was coated on a magnesium-based alloy. Black-Right-Pointing-Pointer PLA coating enhanced the in vitro degradation resistance of the alloy. Black-Right-Pointing-Pointer Increase in the PLA coating thickness improved the alloy degradation resistance. Black-Right-Pointing-Pointer Thin film PLA coating exhibited both good degradation resistance and adhesion.

  11. Polylactic acid coating on a biodegradable magnesium alloy: An in vitro degradation study by electrochemical impedance spectroscopy

    International Nuclear Information System (INIS)

    Alabbasi, Alyaa; Liyanaarachchi, S.; Kannan, M. Bobby

    2012-01-01

    Polylactic acid (PLA) was coated on a biodegradable magnesium alloy, AZ91, using spin coating technique for temporary implant applications. The degradation behaviour of the coated alloy samples was evaluated using electrochemical impedance spectroscopy (EIS) method in simulated body fluid (SBF). EIS results suggested that the PLA coating enhanced the degradation resistance of the alloy significantly. Increase in the PLA coating thickness was found to increase the degradation resistance, but resulted in poor adhesion. Long-term EIS experiments of the PLA coated samples suggested that their degradation resistance gradually decreased with increase in SBF exposure time. However, the degradation resistance of the PLA coated samples was significantly higher than that of the bare metal even after a 48 h exposure to SBF. - Highlights: ► Polylactic acid (PLA) was coated on a magnesium-based alloy. ► PLA coating enhanced the in vitro degradation resistance of the alloy. ► Increase in the PLA coating thickness improved the alloy degradation resistance. ► Thin film PLA coating exhibited both good degradation resistance and adhesion.

  12. Formation of Microcracks During Micro-Arc Oxidation in a Phytic Acid-Containing Solution on Two-Phase AZ91HP

    Science.gov (United States)

    Zhang, R. F.; Chang, W. H.; Jiang, L. F.; Qu, B.; Zhang, S. F.; Qiao, L. P.; Xiang, J. H.

    2016-04-01

    Micro-arc oxidation (MAO) is an effective method to produce ceramic coatings on magnesium alloys and can considerably improve their corrosion resistance. The coating properties are closely related with microcracks, which are always inevitably developed on the coating surface. In order to find out the formation and development regularity of microcracks, anodic coatings developed on two-phase AZ91HP after different anodizing times were fabricated in a solution containing environmentally friendly organic electrolyte phytic acid. The results show that anodic film is initially developed on the α phase. At 50 s, anodic coatings begin to develop on the β phase, evidencing the formation of a rough area. Due to the coating successive development, the microcracks initially appear at the boundary between the initially formed coating on the α phase and the subsequently developed coating on the β phase. With the prolonging treatment time, the microcracks near the β phase become evident. After treating for 3 min, the originally rough area on the β phase disappears and the coatings become almost uniform with microcracks randomly distributed on the sample surface. Inorganic phosphates are found in MAO coatings, suggesting that phytate salts are decomposed due to the high instantaneous temperature on the sample surface resulted from spark discharge.

  13. Corrosion and protection of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

    2000-07-01

    The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

  14. Electrochemical Evaluation of Hydroxyapatite/ZrN Coated Magnesium Biodegradable Alloy in Ringer Solution as a Simulated Body Fluid

    Directory of Open Access Journals (Sweden)

    Seyed Rahim Kiahosseini

    2015-02-01

    Full Text Available Magnesium alloys as biodegradable materials can be used in body as an implant materials but since they have poor corrosion resistance, it is required to decrease their corrosion rate by biocompatible coatings. In this study, hydroxyapatite (HA coatings in the presence of an intermediate layer of ZrN as a biocompatible material, deposited on AZ91 magnesium alloy by ion beam sputtering method at 300 °C temperature and at different times 180, 240, 300, 360 and 420 min. Then changes in corrosion resistance of samples in Ringer's solution as a solution similar to the human body was evaluated in two ways, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. To investigate the causes of the destruction of the samples, the surface of samples was studied by scanning electron microscopy (SEM. The results showed that because of porous coatings created, the corrosion potential of the samples was about +55mV higher than the uncoated substrate that by changing the deposition time, was not observed the significant change But with increasing deposition time to 360 min, corrosion current decreased which represents an increase of corrosion resistance of magnesium alloy in body solution. However, a further increase in deposition time to 420 min, due to increase thickness and stress in the layer, the corrosion resistance of the samples was reduced. The results of the EIS confirm the corrosion behavior of the polarization method, too.   

  15. Influence of bovine serum albumin in Hanks' solution on the corrosion and stress corrosion cracking of a magnesium alloy.

    Science.gov (United States)

    Harandi, Shervin Eslami; Banerjee, Parama Chakraborty; Easton, Christopher D; Singh Raman, R K

    2017-11-01

    It is essential for any temporary implant to possess adequate strength to maintain their mechanical integrity under the synergistic effects of mechanical loading characteristics of human body and the corrosive physiological environment. Such synergistic effects can cause stress corrosion cracking (SCC). The aim of the present study is to investigate the effect of the addition of bovine serum albumin (BSA) to Hanks' solution in corrosion and SCC susceptibility of AZ91D magnesium alloy. The electrochemical impedance spectroscopy (EIS) results indicated that the addition of BSA increased corrosion resistance of the alloy during the first 48h of immersion and then decreased it rapidly. The energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) analyses indicated adsorption of BSA on the alloy surface during initial hours of immersion. However, with the increasing immersion time, BSA chelated with the corrosion products causing disruption of the protective film; thus, it accelerated the corrosion of the alloy. Both the mechanical data and fractographic evidence have confirmed susceptibility of the alloy to SCC. However, in the presence of BSA, the alloy suffered greater SCC which was attributed to its increased susceptibility towards localized corrosion. Copyright © 2017. Published by Elsevier B.V.

  16. Precipitation and Hardening in Magnesium Alloys

    Science.gov (United States)

    Nie, Jian-Feng

    2012-11-01

    Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.

  17. Synthesis and evaluation of MgF2 coatings by chemical conversion on magnesium alloys for producing biodegradable orthopedic implants of temporary use

    International Nuclear Information System (INIS)

    Casanova, P Y; Jaimes, K J; Parada, N J; Viejo, F; Hernández-Barrios, C A; Aparicio, M; Coy, A E

    2013-01-01

    The aim of the present work was the synthesis of biodegradable MgF 2 coatings by chemical conversion on the commercial Elektron 21 and AZ91D magnesium alloys, in aqueous HF solutions for different concentrations and temperatures. The chemical composition and morphology of the coatings were analyzed by scanning electron microscopy (SEM-EDX) and X-ray diffraction (XRD). On the other hand, their corrosion behavior was evaluated by gravimetric and electrochemical measurements in Hank's solution at 37°C for different immersion times. The experimental results revealed that chemical conversion in HF produced MgF 2 coatings which corrosion resistance was enhanced by increasing the HF concentration. Further, the microstructure and composition of the base alloy played a key role on the growth and degradation mechanisms of the MgF 2 coatings

  18. Magnesium secondary alloys: Alloy design for magnesium alloys with improved tolerance limits against impurities

    Energy Technology Data Exchange (ETDEWEB)

    Blawert, C., E-mail: carsten.blawert@gkss.d [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Fechner, D.; Hoeche, D.; Heitmann, V.; Dietzel, W.; Kainer, K.U. [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Zivanovic, P.; Scharf, C.; Ditze, A.; Groebner, J.; Schmid-Fetzer, R. [TU Clausthal, Institut fuer Metallurgie, Robert-Koch-Str. 42, 38678 Clausthal-Zellerfeld (Germany)

    2010-07-15

    The development of secondary magnesium alloys requires a completely different concept compared with standard alloys which obtain their corrosion resistance by reducing the levels of impurities below certain alloy and process depending limits. The present approach suitable for Mg-Al based cast and wrought alloys uses a new concept replacing the {beta}-phase by {tau}-phase, which is able to incorporate more impurities while being electro-chemically less detrimental to the matrix. The overall experimental effort correlating composition, microstructure and corrosion resistance was reduced by using thermodynamic calculations to optimise the alloy composition. The outcome is a new, more impurity tolerant alloy class with a composition between the standard AZ and ZC systems having sufficient ductility and corrosion properties comparable to the high purity standard alloys.

  19. In-vitro biodegradation and corrosion-assisted cracking of a coated magnesium alloy in modified-simulated body fluid.

    Science.gov (United States)

    Jafari, Sajjad; Singh Raman, R K

    2017-09-01

    A calcium phosphate coating was directly synthesized on AZ91D magnesium (Mg) alloy. Resistance of this coating to corrosion in a modified-simulated body fluid (m-SBF) was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Mechanical properties of the bare and coated alloy were investigated using slow strain rate tensile (SSRT) and fatigue testing in air and m-SBF. Very little is reported in the literature on human-body-fluid-assisted cracking of Mg alloys, viz., resistance to corrosion fatigue (CF) and stress corrosion cracking (SCC). This study has a particular emphasis on the effect of bio-compatible coatings on mechanical and electrochemical degradations of Mg alloys for their applications as implants. The results suggest the coating to improve the general as well as pitting corrosion resistance of the alloy. The coating also provides visible improvement in resistance to SCC, but little improvement in CF resistance. This is explained on the basis of pitting behaviour in the presence and absence of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. Dealloying, Microstructure and the Corrosion/Protection of Cast Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sieradzki, Karl [Arizona State Univ., Mesa, AZ (United States); Aiello, Ashlee [Arizona State Univ., Mesa, AZ (United States); McCue, Ian [Arizona State Univ., Mesa, AZ (United States)

    2017-12-15

    The purpose of this project was to develop a greater understanding of micro-galvanic corrosion effects in cast magnesium alloys using both experimental and computational methods. Experimental accomplishments have been made in the following areas of interest: characterization, aqueous free-corrosion, atmospheric corrosion, ionic liquid dissolution, rate kinetics of oxide dissolution, and coating investigation. Commercial alloys (AZ91D, AM60, and AZ31B), binary-phase alloys (αMg-2at.%Al, αMg-5at.%Al, and Mg-8at.%Al), and component phases (Mg, Al, β-Mg, β-1%Zn, MnAl3) were obtained and characterized using energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Full immersion in aqueous chloride was used to characterize the corrosion behavior of alloys. Rotating disc electrodes (RDEs) were used to observe accelerated long-term corrosion behavior. Al surface redistribution for freely corroded samples was analyzed using SEM, EDS, and lithium underpotential deposition (Li UPD). Atmospheric corrosion was observed using contact angle evolution, overnight pH monitoring, and surface pH evolution studies. Ionic liquid corrosion characterization was performed using linear sweep voltammetry and potentiostatic dissolution in 150° choline chloride-urea (cc-urea). Two surface coatings were investigated: (1) Li-carbonate and (2) cc-urea. Li-carbonate coatings were characterized using X-ray photoelectron spectroscopy (XPS), SEM, and aqueous free corrosion potential monitoring. Hydrophobic cc-urea coatings were characterized using contact angle measurements and electrochemical impedance spectroscopy. Oxide dissolution rate kinetics were studied using inductively coupled plasma mass spectroscopy (ICP-MS). Computational accomplishments have been made through the development of Kinetic Monte Carlo (KMC) simulations which model time- and composition-dependent effects on the microstructure due to spatial redistribution of alloying

  1. Friction welding of AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tsujino, R.; Ochi, H. [Osaka Inst. of Tech., Osaka (Japan); Kawai, G. [Osaka Sangyo Univ., Osaka (Japan); Yamaguchi, H.; Ogawa, K. [Osaka Prefecture Univ., Osaka (Japan); Suga, Y. [Keio Univ., Kanagawa (Japan)

    2003-07-01

    In this paper, for an acceleration of utilization of magnesium alloy which is being interested in recent years, friction welding of AZ31 magnesium alloy was carried out, and the joint performance was discussed in relation to the deformation heat input in the upset stage and upset loss as a evaluation factor. Where, the deformation heat input in the upset stage is mechanical work represented by the product of upset speed and axial pressure. As a result, it was made clear that the friction welding of AZ31 magnesium alloy was easy in the atmosphere, and good welded joints without a non- adhesion area at the weld interface could de obtained. Moreover, the evaluation factors discussed were possible to evaluate to joint performance. (orig.)

  2. Fatigue Analysis of Magnesium Alloys Components for Car Industry

    Science.gov (United States)

    Marsavina, Liviu; Rusu, Lucian; Șerban, Dan Andrei; Negru, Radu Marcel; Cernescu, Anghel

    2017-12-01

    The use of magnesium alloys in the automotive industry increased in the last decade because of their low weight and relative good mechanical properties. However, the variable loading conditions require a good fatigue behavior. This paper summaries the fatigue properties of magnesium alloys and presents new fatigue curve results for die cast AM50 magnesium alloy.

  3. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jie [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Pharmaceutical Research Institute in Heilongjiang Province, Jiamusi University, Jiamusi 154007 (China); Wen, Zhaohui, E-mail: wenzhaohui1968@163.com [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Zhao, Meng [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Li, Guozhong, E-mail: hydlgz1962@163.com [Department of Neuro Intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Dai, Changsong, E-mail: changsd@hit.edu.cn [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China)

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. - Highlights: • CaP/chitosan/CNTs coating on AZ91D was prepared. • The addition of CNTs could improve the performance of CaP/chitosan coating. • A new method of loading gentamicin by EPD was proposed.

  4. A review on magnesium alloys as biodegradable materials

    Science.gov (United States)

    Gu, Xue-Nan; Zheng, Yu-Feng

    2010-06-01

    Magnesium alloys attracted great attention as a new kind of degradable biomaterials. One research direction of biomedical magnesium alloys is based on the industrial magnesium alloys system, and another is the self-designed biomedical magnesium alloys from the viewpoint of biomaterials. The mechanical, biocorrosion properties and biocompatibilities of currently reported Mg alloys were summarized in the present paper, with the mechanical properties of bone tissue, the healing period postsurgery, the pathophysiology and toxicology of the alloying elements being discussed. The strategy in the future development of biomedical Mg alloys was proposed.

  5. Anticorrosive magnesium hydroxide coating on AZ31 magnesium alloy by hydrothermal method

    International Nuclear Information System (INIS)

    Zhu Yanying; Wu Guangming; Xing Guangjian; Li Donglin; Zhao Qing; Zhang Yunhong

    2009-01-01

    Magnesium alloys are potential biodegradable biomaterials in orthopedic surgery. However, the rapid degradation rate has limited their application in biomedical field. A great deal of studies have been done to improve the resistance of magnesium alloys. In this article, An anticorrosive magnesium hydroxide coating with a thickness of approximately 100μm was formed on an AZ31 magnesium alloy by hydrothermal method. The morphology of the coatings were observed by an optical microscope and SEM. And the samples were soaked in hank's solution (37 deg. C) to investigate the corrosion resistance. Magnesium alloy AZ31 with magnesium hydroxide coatings present superior corrosion resistance than untreated samples.

  6. A review on hot tearing of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Jiangfeng Song

    2016-09-01

    Full Text Available Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products. Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood, it is of great importance to investigate the hot tearing behaviour of magnesium alloys. This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades. The hot tearing criteria including recently developed Kou's criterion are summarized and compared. The numeric simulation and assessing methods of hot tearing, factors influencing hot tearing, and hot tearing susceptibility (HTS of magnesium alloys are discussed.

  7. The mechanical properties of magnesium matrix composites reinforced with 10 wt.% W14Al86 alloy particles

    International Nuclear Information System (INIS)

    Tang, H.G.; Ma, X.F.; Zhao, W.; Cai, S.G.; Zhao, B.; Qiao, Z.H.

    2007-01-01

    The Mg-based metal matrix composite reinforced by 10 wt.% W 14 Al 86 alloy particles has been prepared by mechanical alloying and press-forming process. X-ray diffraction studies confirm the formation of the composite. Microstructure characterization of the samples reveals the uniform distribution of fine W 14 Al 86 alloy. Mechanical properties characterization revealed that the reinforcement of W 14 Al 86 alloy lead to a significant increase in hardness and tensile strength of Mg and AZ91

  8. Corrosion behaviour of Mg/Al alloys in high humidity atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R.; Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Facultad de Quimicas, Departamento de Ciencia de Materiales, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, Villanueva de la Canada, 28691 Madrid (Spain)

    2011-04-15

    The influence of relative humidity (80-90-98% RH) and temperature (25 and 50 C) on the corrosion behaviour of AZ31, AZ80 and AZ91D magnesium alloys was evaluated using gravimetric measurements. The results were compared with the data obtained for the same alloys immersed in Madrid tap water. The corrosion rates of AZ alloys increased with the RH and temperature and were influenced by the aluminium content and alloy microstructure for RH values above 90%. The initiation of corrosion was localised around the Al-Mn inclusions in the AZ31 alloy and at the centre of the {alpha}-Mg phase in the AZ80 and AZ91D alloys. The {beta}-Mg{sub 17}Al{sub 12} phase acted as a barrier against corrosion. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Effects of nitrogen gas ratio on the structural and corrosion properties of ZrN thin films grown on biodegradable magnesium alloy by ion-beam sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Kiahosseini, Seyed Rahim [Islamic Azad University, Department of Engineering, Damghan Branch, Damghan (Iran, Islamic Republic of); Mojtahedzadeh Larijani, Majid [Nuclear Sciences and Technology Institute, Radiation Application Research School, Tehran (Iran, Islamic Republic of)

    2017-12-15

    Studies on the corrosion resistance of magnesium alloys, which are widely applied as biomaterials, have increased in recent years. In this work, zirconium nitride (ZrN) coatings were deposited on AZ91 magnesium alloy through ion-beam sputtering at 473 K with 0.3, 0.4, 0.5, and 0.6 nitrogen proportions [F(N{sub 2})] in ionized gas. X-ray diffraction, profilometry, hardness tests, scanning electron microscopy, and potentiodynamic polarization techniques were used to analyze the structure, thickness, adhesion, microstructure, and corrosion resistance of coated samples, respectively. Results showed that the (111) crystalline orientation dominated in all coatings. Williamson-Hall technique revealed that the crystallite size of ZrN films decreased from 73 to 20 nm with increasing F(N{sub 2}), and compressive microstrain increased from 0.004 to 0.030. Film thicknesses were inversely correlated with N{sub 2} amount and significantly decreased from 1.7 to 0.8 μm. The maximum dP/dr ratio, a dependent factor of adhesion, was 0.04 kg/cm for the film deposited under the F(N{sub 2}) value of 0.5. The corrosion potential of coated samples was not significantly different from that of uncoated AZ91. Under the F(N{sub 2}) value of 0.6, corrosion current density slightly decreased from 14 to 9.7 μA/cm{sup 2} and significantly increased to 13.5 μA/cm{sup 2}. Results indicated that ZrN film deposited under the F(N{sub 2}) value of 0.5 showed high adhesion and corrosion resistance. (orig.)

  10. Effects of nitrogen gas ratio on the structural and corrosion properties of ZrN thin films grown on biodegradable magnesium alloy by ion-beam sputtering

    Science.gov (United States)

    Kiahosseini, Seyed Rahim; Mojtahedzadeh Larijani, Majid

    2017-12-01

    Studies on the corrosion resistance of magnesium alloys, which are widely applied as biomaterials, have increased in recent years. In this work, zirconium nitride (ZrN) coatings were deposited on AZ91 magnesium alloy through ion-beam sputtering at 473 K with 0.3, 0.4, 0.5, and 0.6 nitrogen proportions [F(N2)] in ionized gas. X-ray diffraction, profilometry, hardness tests, scanning electron microscopy, and potentiodynamic polarization techniques were used to analyze the structure, thickness, adhesion, microstructure, and corrosion resistance of coated samples, respectively. Results showed that the (111) crystalline orientation dominated in all coatings. Williamson-Hall technique revealed that the crystallite size of ZrN films decreased from 73 to 20 nm with increasing F(N2), and compressive microstrain increased from 0.004 to 0.030. Film thicknesses were inversely correlated with N2 amount and significantly decreased from 1.7 to 0.8 µm. The maximum d P/d r ratio, a dependent factor of adhesion, was 0.04 kg/cm for the film deposited under the F(N2) value of 0.5. The corrosion potential of coated samples was not significantly different from that of uncoated AZ91. Under the F(N2) value of 0.6, corrosion current density slightly decreased from 14 to 9.7 µA/cm2 and significantly increased to 13.5 µA/cm2. Results indicated that ZrN film deposited under the F(N2) value of 0.5 showed high adhesion and corrosion resistance.

  11. A highly ductile magnesium alloy system

    International Nuclear Information System (INIS)

    Gao, W; Liu, H

    2009-01-01

    Magnesium (Mg) alloys are finding increasing applications in industry mainly due to their high strength-to-weight ratio. However, they have intrinsically poor plastic deformation ability at room temperature. Therefore, the vast majority of Mg alloys are used only in cast state, severely limiting the development of their applications. We have recently discovered a new Mg alloy system that possesses exceptionally high ductility as well as good mechanical strength. The superior plasticity allows this alloy system to be mechanically deformed at room temperature, directly from an as-cast alloy plate, sheet or ingot into working parts. This type of cold mechanical forming properties has never been reported with any other Mg alloy systems.

  12. Blood compatibility of magnesium and its alloys.

    Science.gov (United States)

    Feyerabend, Frank; Wendel, Hans-Peter; Mihailova, Boriana; Heidrich, Stefanie; Agha, Nezha Ahmad; Bismayer, Ulrich; Willumeit-Römer, Regine

    2015-10-01

    Blood compatibility analysis in the field of biomaterials is a highly controversial topic. Especially for degradable materials like magnesium and its alloys no established test methods are available. The purpose of this study was to apply advanced test methodology for the analysis of degrading materials to get a mechanistic insight into the corrosion process in contact with human blood and plasma. Pure magnesium and two magnesium alloys were analysed in a modified Chandler-Loop setup. Standard clinical parameters were determined, and a thorough analysis of the resulting implant surface chemistry was performed. The contact of the materials to blood evoked an accelerated inflammatory and cell-induced osteoconductive reaction. Corrosion products formed indicate a more realistic, in vivo like situation. The active regulation of corrosion mechanisms of magnesium alloys by different cell types should be more in the focus of research to bridge the gap between in vitro and in vivo observations and to understand the mechanism of action. This in turn could lead to a better acceptance of these materials for implant applications. The presented study deals with the first mechanistic insights during whole human blood contact and its influence on a degrading magnesium-based biomaterial. The combination of clinical parameters and corrosion layer analysis has been performed for the first time. It could be of interest due to the intended use of magnesium-based stents and for orthopaedic applications for clinical applications. An interest for the readers of Acta Biomaterialia may be given, as one of the first clinically approved magnesium-based devices is a wound-closure device, which is in direct contact with blood. Moreover, for orthopaedic applications also blood contact is of high interest. Although this is not the focus of the manuscript, it could help to rise awareness for potential future applications. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All

  13. Multi-functional magnesium alloys containing interstitial oxygen atoms.

    Science.gov (United States)

    Kang, H; Choi, H J; Kang, S W; Shin, S E; Choi, G S; Bae, D H

    2016-03-15

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (alloys are expected to open a new paradigm in commercial alloy design.

  14. Recent research and developments on wrought magnesium alloys

    Directory of Open Access Journals (Sweden)

    Sihang You

    2017-09-01

    Full Text Available Wrought magnesium alloys attract special interests as lightweight structural material due to their homogeneous microstructure and enhanced mechanical properties compared to as-cast alloys. In this contribution, recent research and developments on wrought magnesium alloys are reviewed from the viewpoint of the alloy design, focusing on Mg-Al, Mg-Zn and Mg-rare earth (RE systems. The effects of different alloying elements on the microstructure and mechanical properties are described considering their strengthening mechanisms, e.g. grain refinement, precipitation and texture hardening effect. Finally, the new alloy design and also the future research of wrought magnesium alloys to improve their mechanical properties are discussed.

  15. Microstructure and properties of the low-power-laser clad coatings on magnesium alloy with different amount of rare earth addition

    International Nuclear Information System (INIS)

    Zhu, Rundong; Li, Zhiyong; Li, Xiaoxi; Sun, Qi

    2015-01-01

    Highlights: • The low-power-laser was used to obtain the excellent coatings with different amount of Y_2O_3 addition. • The addition of rare earth oxide Y_2O_3 refined and purified the microstructure of the coatings, meanwhile, increased the thickness of the coatings and reduced the dilution of cladding materials from based alloy. • The primary phases in the coatings are Mg_3_2Al_4_7Cu_7, MgCu_6Al_5, Al_2CuMg and Al_1_2Mg_1_7. The A_l_4MgY and MgAl_2O_4 phase can be found in Y_2O_3-modified coatings. • The micro-hardness and the abrasion resistance of the coatings with Y_2O_3 had been improved obviously compared with the coatings without Y_2O_3. • The corrosion resistance of the AZ91D magnesium alloy had been improved by laser cladding. And the effect of Y_2O_3 on the corrosion potential of the coatings was less than the effect of Y_2O_3 on corrosion current density of the coatings. - Abstract: Due to the low-melting-point and high evaporation rate of magnesium at elevated temperature, high power laser clad coating on magnesium always causes subsidence and deterioration in the surface. Low power laser can reduce the evaporation effect while brings problems such as decreased thickness, incomplete fusion and unsatisfied performance. Therefore, low power laser with selected parameters was used in our research work to obtain Al–Cu coatings with Y_2O_3 addition on AZ91D magnesium alloy. The addition of Y_2O_3 obviously increases thickness of the coating and improves the melting efficiency. Furthermore, the effect of Y_2O_3 addition on the microstructure of laser clad Al–Cu coatings was investigated by scanning electron microscopy. The energy-dispersive spectrometer (EDS) and X-ray diffractometer (XRD) were used to examine the elemental and phase compositions of the coatings. The properties were investigated by micro-hardness test, dry wear test and electrochemical corrosion. It was found that the addition of Y_2O_3 refined the microstructure. The micro

  16. Potentiostatic pulse-deposition of calcium phosphate on magnesium alloy for temporary implant applications--an in vitro corrosion study.

    Science.gov (United States)

    Kannan, M Bobby; Wallipa, O

    2013-03-01

    In this study, a magnesium alloy (AZ91) was coated with calcium phosphate using potentiostatic pulse-potential and constant-potential methods and the in vitro corrosion behaviour of the coated samples was compared with the bare metal. In vitro corrosion studies were carried out using electrochemical impedance spectroscopy and potentiodynamic polarization in simulated body fluid (SBF) at 37 °C. Calcium phosphate coatings enhanced the corrosion resistance of the alloy, however, the pulse-potential coating performed better than the constant-potential coating. The pulse-potential coating exhibited ~3 times higher polarization resistance than that of the constant-potential coating. The corrosion current density obtained from the potentiodynamic polarization curves was significantly less (~60%) for the pulse-deposition coating as compared to the constant-potential coating. Post-corrosion analysis revealed only slight corrosion on the pulse-potential coating, whereas the constant-potential coating exhibited a large number of corrosion particles attached to the coating. The better in vitro corrosion performance of the pulse-potential coating can be attributed to the closely packed calcium phosphate particles. Copyright © 2012 Elsevier B.V. All rights reserved.

  17. Blood triggered corrosion of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Geis-Gerstorfer, J., E-mail: juergen.geis-gerstorfer@uni-tuebingen.de [Section Medical Materials and Technology, University Hospital Tuebingen, Tuebingen (Germany); Schille, Ch.; Schweizer, E.; Rupp, F.; Scheideler, L. [Section Medical Materials and Technology, University Hospital Tuebingen, Tuebingen (Germany); Reichel, H.-P. [Weisensee Company, Eichenzell (Germany); Hort, N. [GKSS Research Center, Institute of Materials Research, Geesthacht (Germany); Nolte, A.; Wendel, H.-P. [Div. Congenital and Paediatric Cardiac Surgery, University Children' s Hospital, Tuebingen (Germany)

    2011-12-15

    Intravascular stents manufactured out of bioabsorbable magnesium (Mg) or Mg-alloys are considered as auspicious candidates for the next stent generation. However, before clinical application numerous physical and biological tests, especially to predict the clinically highly important degradation kinetics in vivo, have to be performed. In a Chandler-Loop model, the initial degradation of eight different magnesium alloys during 6 h in contact with human whole blood was investigated. The magnesium release varied between 0.91 {+-} 0.33 mg/cm{sup 2} (MgAl9Zn1) and 2.57 {+-} 0.38 mg/cm{sup 2} (MgZn1). No correlation could be found with Mg release data obtained after immersion in simulated body fluid (SBF). This pilot study showed that Mg corrosion is highly influenced by the biological test environment (SBF or blood, etc.) and that a modified Chandler-Loop model with human whole blood may be superior to predict corrosion of Mg alloys under clinical conditions than the SBF models presently used.

  18. Properties isotropy of magnesium alloy strip workpieces

    Directory of Open Access Journals (Sweden)

    Р. Кавалла

    2016-12-01

    Full Text Available The paper discusses the issue of obtaining high quality cast workpieces of magnesium alloys produced by strip roll-casting. Producing strips of magnesium alloys by combining the processes of casting and rolling when liquid melt is fed continuously to fast rolls is quite promising and economic. In the process of sheet stamping considerable losses of metal occur on festoons formed due to anisotropy of properties of foil workpiece, as defined by the macro- and microstructure and modes of rolling and annealing. The principal causes of anisotropic mechanical properties of metal strips produced by the combined casting and rolling technique are the character of distribution of intermetallic compounds in the strip, orientation of phases of metal defects and the residual tensions. One of the tasks in increasing the output of fit products during stamping operations consists in minimizing the amount of defects. To lower the level of anisotropy in mechanical properties various ways of treating the melt during casting are suggested. Designing the technology of producing strips of magnesium alloys opens a possibility of using them in automobile industry to manufacture light-weight body elements instead of those made of steel.

  19. Mechanistic origin and prediction of enhanced ductility in magnesium alloys

    Science.gov (United States)

    Wu, Zhaoxuan; Ahmad, Rasool; Yin, Binglun; Sandlöbes, Stefanie; Curtin, W. A.

    2018-01-01

    Development of ductile magnesium alloys is key to their use in reducing the weight of vehicles and other applications. Wu et al. tackle this issue by determining the underlying mechanisms in unprocessed magnesium alloys. Dilute amounts of solutes enhanced certain ductility-improving mechanisms over ones that cause brittle fracture. From this, the authors developed a theory that may be helpful for screening the large number of potential magnesium alloy compositions.

  20. Biodegradable magnesium-alloy stent:current situation in research

    International Nuclear Information System (INIS)

    Chen Hua; Zhao Xianxian

    2011-01-01

    In recent years, permanent metal stents are employed in the majority of interventional therapies; nevertheless, such kind of stents carries the problems of thrombosis and restenosis. Therefore, the biodegradable magnesium alloy stent has become the focus of attention. Theoretically, it has overcome the problems caused by permanent metal stents, so it is the development direction to use the biodegradable magnesium alloy in future. The authors believe that biodegradable magnesium alloy stents will be widely used in interventional procedures for many diseases. (authors)

  1. Anodic films grown on magnesium and magnesium alloys in fluoride solutions

    Energy Technology Data Exchange (ETDEWEB)

    Ono, S. [Dept. of Applied Chemistry, Kogakuin Univ., Tokyo (Japan); Masuko, N. [Dept. of Metallurgical Engineering, Chiba Inst. of Tech., Narashino, Chiba (Japan)

    2003-07-01

    Formation behavior of anodic oxide films on magnesium in fluoride electrolytes was investigated with attention to the effects of anodizing voltage and aluminum content. In the range of voltage between 2 V and 100 V, porous film was formed in alkaline fluoride solution associated with high current density at around 5 V and at breakdown voltage. The critical voltage of breakdown to allow maximum current flow was approximately 60 V and relatively independent on substrate purity. The films formed at breakdown voltage showed a lava-like porous structure similar to those obtained on aluminum and other valve metals. Barrier films or semi-barrier films, which were composed of hydrated outer layer and relatively dense inner layer, were formed at the other voltages. In the case of AZ91D, the critical voltage increased to 70 V and peculiar phenomenon at 5 V was not observed, so that only barrier films were formed at less than the breakdown voltage. These phenomena can be explained by the effects of aluminum incorporation into the film to prevent dissolution and to promote passivation of magnesium. The depth profiles of constituent elements showed that aluminum distributed in whole depth of the film. (orig.)

  2. Research Progress in Plasma arc welding of Magnesium Alloys and Magnesium Matrix Composites

    Science.gov (United States)

    Hui, Li; Yang, Zou; Yongbo, Li; Lei, Jiao; Ruijun, Hou

    2017-11-01

    Magnesium alloys and magnesium matrix composites by means of its excellent performance have wide application prospect in electronics, automotive, biotechnology, aerospace field, and welding technology has become a key of restricting its application. This paper describes the welding characteristics of magnesium, the obvious advantages in the application and the domestic and foreign research advance technology of plasma arc welding of magnesium, and summarizes the existing problems and development trends of plasma arc welding technology of magnesium.

  3. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    Science.gov (United States)

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. Grain refinement of AZ31 magnesium alloy by electromagnetic ...

    Indian Academy of Sciences (India)

    Low-frequency electromagnetic field; AZ31 magnesium alloy; Al4C3; grain refinement. Abstract. The effects of electromagnetic stirring and Al4C3 grain refiner on the grain refinement of semicontinuously cast AZ31 magnesium alloy were discussed in this investigation. The results indicate that electromagnetic stirring has an ...

  5. Surface microstructure and in vitro analysis of nanostructured akermanite (Ca2MgSi2O7) coating on biodegradable magnesium alloy for biomedical applications.

    Science.gov (United States)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Hashemi Beni, Batoul; Vashaee, Daryoosh; Tayebi, Lobat

    2014-05-01

    Magnesium (Mg) alloys, owing to their biodegradability and good mechanical properties, have potential applications as biodegradable orthopedic implants. However, several poor properties including low corrosion resistance, mechanical stability and cytocompatibility have prevented their clinical application, as these properties may result in the sudden failure of the implants during the bone healing. In this research, nanostructured akermanite (Ca2MgSi2O7) powder was coated on the AZ91 Mg alloy through electrophoretic deposition (EPD) assisted micro arc oxidation (MAO) method to modify the properties of the alloy. The surface microstructure of coating, corrosion resistance, mechanical stability and cytocompatibility of the samples were characterized with different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electrochemical corrosion test, immersion test, compression test and cell culture test. The results showed that the nanostructured akermanite coating can improve the corrosion resistance, mechanical stability and cytocompatibility of the biodegradable Mg alloy making it a promising material to be used as biodegradable bone implants for orthopedic applications. Published by Elsevier B.V.

  6. Magnesium mechanical alloys for hydrogen storage

    International Nuclear Information System (INIS)

    Ivanov, E.; Konstanchuk, I.; Stepanov, A.; Boldyrev, V.

    1985-01-01

    Metal hybrides are currently being used to store and handle hydrogen and its isotopes. They are also being tested in hydrogen compressors and in heat energy, refrigerators and in hydrogen and thermal storage devices. Metal hydrides have been proposed as one of the possible media for hydrogen storage to overcome the limitations of other techniques in regard to safety hydrogen weight and volume ration. The suitability of metal hybrides as a hydrogen storage media depends on a number of factors such as storage capacity, reactivity with hydrogen at various pressures and temperatures, and the cost of base materials. Magnesium based alloys are promising materials for storing hydrogen. They are generally made by argon melting and no attention has been payed to other fabrication techniques such as mechanical alloying or powder technique

  7. Influence of carbon nano tubes on mechanical, metallurgical and tribological behavior of magnesium nanocomposites

    Directory of Open Access Journals (Sweden)

    S.T. Selvamani

    2017-09-01

    Full Text Available In this research work, three different reinforcements of Carbon Nano Tubes (in weight % such as 2%, 3% and 4% were added to the magnesium AZ91D grade magnesium alloy to fabricate the Nanocomposites through stir casting method. The effects of volume percentage on the mechanical, metallurgical and wear behavior were analyzed. The composites with 4% reinforcement show high hardness while the composites with 3% reinforcement show better tensile and yield strength and also an improved wear resistance compared to other. Also, the characterization of the Nanocomposites were made using Optical Microscopy, Scanning Electron Microscopy, Finite Element – Scanning Electron Microscopy and Transmission Electron Microscopy to understand its nature.

  8. Characterization of Aluminum Magnesium Alloy Reverse Sensitized via Heat Treatment

    Science.gov (United States)

    2016-09-01

    when magnesium comes out of solution as a second phase, Al3Mg2, on the grain boundaries, eventually forming a continuous network and increasing...alloys. Al-Mg alloys can become sensitized when magnesium comes out of solution as a second phase, Al3Mg2, on the grain boundaries, eventually...THIS PAGE INTENTIONALLY LEFT BLANK 1 I. INTRODUCTION A. MOTIVATION Aluminum alloys are attractive ship-building materials. They are lightweight

  9. Features of solid solutions composition in magnesium with yttrium alloys

    International Nuclear Information System (INIS)

    Drits, M.E.; Rokhlin, L.L.; Tarytina, I.E.

    1983-01-01

    Additional data on features of yttrium solid solutions composition in magnesium in the course of their decomposition investigation in the case of aging are obtianed. The investigation has been carried out on the base of a binary magnesium-yttrium alloy the composition of which has been close to maximum solubility (at eutectic temperature) and magnesium-yttrium alloys additionally doped with zinc. It is shown that higher yttrium solubility in solid magnesium than it has been expected, issueing from the difference in atomic radii of these metals indicates electron yttrium-magnesium atoms interaction. In oversaturated magnesium-yttrium solid solutions at earlier decomposition stages Mg 3 Cd type ordering is observed. At aging temperatures up to 250 deg C and long exposures corresponding to highest strengthening in oversaturated magnesium yttrium solid solutions a rhombic crystal lattice phase with three symmetric orientations is formed

  10. Simulation of dendritic growth of magnesium alloys with fluid flow

    Directory of Open Access Journals (Sweden)

    Meng-wu Wu

    2017-11-01

    Full Text Available Fluid flow has a significant impact on the microstructure evolution of alloys during solidification. Based on the previous work relating simulation of the dendritic growth of magnesium alloys with hcp (hexagonal close-packed structure, an extension was made to the formerly established CA (cellular automaton model with the purpose of studying the effect of fluid flow on the dendritic growth of magnesium alloys. The modified projection method was used to solve the transport equations of flow field. By coupling the flow field with the solute field, simulation results of equiaxed and columnar dendritic growth of magnesium alloys with fluid flow were achieved. The simulated results were quantitatively compared with those without fluid flow. Moreover, a comparison was also made between the present work and previous works conducted by others. It can be concluded that a deep understanding of the dendritic growth of magnesium alloys with fluid flow can be obtained by applying the present numerical model.

  11. Direct-reading spectrochemical analysis of magnesium alloys

    International Nuclear Information System (INIS)

    Roca Adell, M.

    1964-01-01

    A Quantometer has been applied to the determination of aluminum, berylium, calcium, iron, silicon and zinc in magnesium alloys Magnox, after the conversion of the samples to the oxide. For the aluminum, whose concentration is relatively high, the conducting briquets technique with an interrupted discharge is employed, using the magnesium as the internal standard. For the other elements a total burning method with direct current arc is employed, using also the magnesium as the internal standard. (Author) 7 refs

  12. Casting Porosity-Free Grain Refined Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schwam, David [Case Western Reserve University

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  13. Applicability of existing magnesium alloys as biomedical implant materials

    NARCIS (Netherlands)

    Erinc, M.; Sillekens, W.H.; Mannens, R.G.T.M.; Werkhoven, R.J.

    2009-01-01

    Being biocompatible and biodegradable, magnesium alloys are considered as the new generation biomedical implant materials, such as for stents, bone fixtures, plates and screws. A major drawback is the poor chemical stability of metallic magnesium; it corrodes at a pace that is too high for most

  14. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  15. In vitro corrosion and biocompatibility of binary magnesium alloys.

    Science.gov (United States)

    Gu, Xuenan; Zheng, Yufeng; Cheng, Yan; Zhong, Shengping; Xi, Tingfei

    2009-02-01

    As bioabsorbable materials, magnesium alloys are expected to be totally degraded in the body and their biocorrosion products not deleterious to the surrounding tissues. It's critical that the alloying elements are carefully selected in consideration of their cytotoxicity and hemocompatibility. In the present study, nine alloying elements Al, Ag, In, Mn, Si, Sn, Y, Zn and Zr were added into magnesium individually to fabricate binary Mg-1X (wt.%) alloys. Pure magnesium was used as control. Their mechanical properties, corrosion properties and in vitro biocompatibilities (cytotoxicity and hemocompatibility) were evaluated by SEM, XRD, tensile test, immersion test, electrochemical corrosion test, cell culture and platelet adhesion test. The results showed that the addition of alloying elements could influence the strength and corrosion resistance of Mg. The cytotoxicity tests indicated that Mg-1Al, Mg-1Sn and Mg-1Zn alloy extracts showed no significant reduced cell viability to fibroblasts (L-929 and NIH3T3) and osteoblasts (MC3T3-E1); Mg-1Al and Mg-1Zn alloy extracts indicated no negative effect on viabilities of blood vessel related cells, ECV304 and VSMC. It was found that hemolysis and the amount of adhered platelets decreased after alloying for all Mg-1X alloys as compared to the pure magnesium control. The relationship between the corrosion products and the in vitro biocompatibility had been discussed and the suitable alloying elements for the biomedical applications associated with bone and blood vessel had been proposed.

  16. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...... on the creep response may provide some useful information about how to improve the creep resistance of magnesium alloys in the future. (c) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  17. Microstructure evolution and mechanical properties of nano-SiCp/AZ91 composite processed by extrusion and equal channel angular pressing (ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Qiao, X.G.; Ying, T. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zheng, M.Y., E-mail: zhenghe@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wei, E.D.; Wu, K.; Hu, X.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Gan, W.M.; Brokmeier, H.G. [Institute of Materials Research, Helmholtz-Centre Geesthacht, D-21502 Geesthacht (Germany); Golovin, I.S. [Department of Physical Metallurgy of Non-Ferrous Metals, National University of Science and Technology “MISiS”, Leninsky ave. 4, 119049 Moscow (Russian Federation)

    2016-11-15

    Nano-SiCp/AZ91 magnesium matrix composite was fabricated by stir casting. The as-cast ingots were extruded at 350 °C, then processed by equal channel angular pressing (ECAP) at various temperatures (250 °C, 300 °C and 350 °C). Grains are significantly refined after the extrusion and the ECAP. A basal fibre texture was detected by neutron diffraction after the extrusion, which inclines about 45° to the extrusion direction (ED) after the ECAP. Nano-scaled SiC particles agglomerate in the as-cast composite. After the extrusion, the agglomeration tends to form continuous or discontinuous strips along the extrusion direction. By application of the ECAP, the agglomerated SiC particles are partly dispersed and the strips formed during the extrusion tend to be thinner and broken with the increasing pass number. The yield tensile strength (YTS) and the ultimate tensile strength (UTS) of the composite are dramatically increased after the extrusion. ECAP for one pass at various temperatures further increases the strength, however, the YTS decreases with the increasing ECAP temperature and the pass number. The Orowan equations predict the maximum YTS of the composite may be up to 400 MPa providing SiC particles are homogenously distributed in the matrix. - Highlights: •Nano-scaled SiC particles were successfully added into AZ91 by stirring casting. •Agglomeration of nano-particles were improved by extrusion and ECAP. •Yield strength of the composite is 328 MPa after one pass of ECAP. •Further ECAP process with optimized parameters may fully disperse nano-particles. •Yield strength is predicted to up to 400 MPa when particles are fully dispersed.

  18. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  19. Properties of boride-added powder metallurgy magnesium alloys

    Science.gov (United States)

    Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

    2009-06-01

    Magnesium alloys with metallic borides, magnesium diboride (MgB2) or aluminum diboride (AlB2), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB2, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg17Al12, formed in the alloy with AlB2, which was consistent with its higher hardness.

  20. Properties of boride-added powder metallurgy magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi [Department of Mechanical Engineering, Tokyo City University 1-28-1 Tamazutsumi, Setagaya, Tokyo 158-8557 (Japan)], E-mail: ktakagi@tcu.ac.jp

    2009-06-01

    Magnesium alloys with metallic borides, magnesium diboride (MgB{sub 2}) or aluminum diboride (AlB{sub 2}), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB{sub 2} exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB{sub 2}, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg{sub 17}Al{sub 12}, formed in the alloy with AlB{sub 2}, which was consistent with its higher hardness.

  1. Properties of boride-added powder metallurgy magnesium alloys

    International Nuclear Information System (INIS)

    Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

    2009-01-01

    Magnesium alloys with metallic borides, magnesium diboride (MgB 2 ) or aluminum diboride (AlB 2 ), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB 2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB 2 , did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg 17 Al 12 , formed in the alloy with AlB 2 , which was consistent with its higher hardness.

  2. Polyethylenimine/kappa carrageenan: Micro-arc oxidation coating for passivation of magnesium alloy.

    Science.gov (United States)

    Golshirazi, A; Kharaziha, M; Golozar, M A

    2017-07-01

    The aim of this study was to combine micro-arc oxidation (MAO) and self-assembly technique to improve corrosion resistivity of AZ91 alloy. While a silicate-fluoride electrolyte was adopted for MAO treatment, polyethylenimine (PEI)/kappa carrageenan (KC) self-assembly coating was applied as the second coating layer. Resulted demonstrated the formation of forsterite-fluoride containing MAO coating on AZ91 alloy depending on the voltage and time of anodizing process. Addition of the second PEI/KC coating layer on MAO treated sample effectively enhanced the adhesive strength of MAO coated sample due to filling the pores with polymers and increase in the mechanical interlocking of coating to the substrate. Moreover, the corrosion evaluation considered by potentiodynamic polarization and electrochemical impedance spectroscopy confirmed that double layered PEI/KC:MAO coating presented superior resistance to corrosion attack. It is envisioned that the proposed double layered PEI/KC:MAO coating could be useful for biomedical applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

  3. Machinability of magnesium and aluminium alloys. Part I: cutting resistance

    International Nuclear Information System (INIS)

    Balout, B.; Songmene, V.; Masounave, J.

    2002-01-01

    Aluminium (2.7 g/cm 3 ) and magnesium (1.7 g/cm 3 ) are two competing light metals with similar mechanical properties and excellent possibilities for recycling. The forming of magnesium is often seen as an impediment to its use. New forming techniques using magnesium shavings are being developed, particularly in Japan. The machining of magnesium alloys by removal of metal raises safety concerns (risk of fire), which limits many potential applications of magnesium. The purpose of this work is to clarify and compare the machining properties of these two types of metal and better understand the mechanisms that may explain the differences in behaviour. Such a comparison could eventually provide an estimate of the cost of producing shavings for the manufacture of aluminium and magnesium parts through forging and extrusion, which would limit environmental pollution. Based on an analysis of cutting resistance during machining, it was demonstrated that magnesium alloys are easier to machine than similar aluminium alloys. Magnesium shavings are shorter than those of 6061-T6, but are especially more regular than those of A356, and their size is independent of cutting speed. It was also demonstrated that the fragility of materials can be characterized based on the results of cutting resistance produced during drilling

  4. Hydrogenations of alloys and intermetallic compounds of magnesium

    International Nuclear Information System (INIS)

    Gavra, Z.

    1981-08-01

    A kinetic and thermodynamic study of the hydrogenation of alloys and intermetallic compounds of magnesium is presented. It was established that the addition of elements of the IIIA group (Al, Ga, In) to magnesium catalyses its hydrogenation. This is explained by the mechanism of diffusion of magnesium cation vacancies. The hydride Mg 2 NiH 4 was characterized by thermal analysis, x-ray diffraction and NMR measurements. The possibility of forming pseudo-binary compounds of Mg 2 Ni by the substitution of nickel or magnesium was examined. The hydrogenation of the inter-metallic compounds of the Mg-Al system was investigated. It was found that the addition of indium and nickel affected the hydrogenation kinetics. A preliminary study of the hydrogenation of various binary and ternary alloys of magnesium was carried out. (Author)

  5. REGENERATION OF FISSION-PRODUCT-CONTAINING MAGNESIUM-THORIUM ALLOYS

    Science.gov (United States)

    Chiotti, P.

    1964-02-01

    A process of regenerating a magnesium-thorium alloy contaminated with fission products, protactinium, and uranium is presented. A molten mixture of KCl--LiCl-MgCl/sub 2/ is added to the molten alloy whereby the alkali, alkaline parth, and rare earth fission products (including yttrium) and some of the thorium and uranium are chlorinated and

  6. Microstructural evolution and strengthening behavior in in-situ magnesium matrix composites fabricated by solidification processing

    Energy Technology Data Exchange (ETDEWEB)

    Chelliah, Nagaraj M., E-mail: cmnraj.7@gmail.com [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Singh, Harpreet, E-mail: harpreetsingh@iitrpr.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Surappa, M.K., E-mail: mirle@materials.iisc.ac.in [Department of Materials Engineering, Indian Institute of Science, Bengaluru 560012, Karnataka (India)

    2017-06-15

    In-situ magnesium matrix composites with three different matrix materials (including Mg, AZ91 and AE44 Mg-alloys) were fabricated by injecting cross-linked polymer directly into the molten Mg/Mg-alloys, and having it convert to the 2.5 vol% SiCNO ceramic phase using liquid stir-casting method. In-situ chemical reaction took place within the molten slurry tending to produce 42 and 18 vol% Mg{sub 2}Si crystals in Mg and AE44 matrix composites, respectively but not in AZ91 matrix composite. Microstructural evolution of Mg{sub 2}Si crystals was discussed on the basis of availability of heterogeneous nucleation sites and amount of Al-atoms in the molten slurry. The observed micro-hardness and yield strengths are enhanced by factor of four to three as compared to their unreinforced counterparts, and Taylor strengthening was found to be the predominant strengthening mechanism in magnesium and AE44 matrix composites. Summation model predicted the yield strengths of the fabricated composites more preciously when compared to Zhang and Chen, and modified Clyne models. - Highlights: • In-situ magnesium composites were fabricated using liquid stir-casting method. • In-situ pyrolysis of cross-linked polymer has been utilized to obtain ceramic phases. • Mg{sub 2}Si crystals were formed in magnesium and AE44 matrix composites but not in AZ91 matrix composites. • The variation in size and morphology of Mg{sub 2}Si crystals with matrix materials are discussed. • Strengthening mechanisms in in-situ composites are analyzed and discussed.

  7. Corrosion behaviors of Mg and its alloys with different Al contents in a modified simulated body fluid

    International Nuclear Information System (INIS)

    Wen Zhaohui; Wu Changjun; Dai Changsong; Yang Feixia

    2009-01-01

    The corrosion behaviors of pure magnesium (Mg) and three Mg alloys with different Al contents were investigated in a modified simulated body fluid (m-SBF) through immersion tests, Tafel experiments, and electrochemical impedance spectroscopic (EIS) experiments. The immersion results show that the corrosion rates (CRs) of the four samples were in an order of AZ91D ct ) of the three magnesium alloys initially increased and then decreased while the R ct of pure Mg was kept lower within 24 h. The results of a scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) show that pure Mg and three alloys were heterogeneously corroded in the m-SBF. The corrosion of pure Mg, which showed a more uniform corrosion appearance, resulted from localized corrosion over the entire surface. Alloy AZ91D (of 8.5-9.5 wt.% Al) showed relatively uniform corrosion morphology and the β-Mg 12 Al 17 precipitates in alloy AZ91D were more homogeneously and continuously distributed along the grain boundaries. Obvious corrosion pits were found on the surface of alloy AZ61 and AZ31. The corrosion pits of alloy AZ61 were shallower than those of alloy AZ31. Alloy AZ61 (of 5.8-7.2 wt.% Al) possessed more Al 8 Mn 5 and a little β-Mg 12 Al 17 presented along the grain boundary heterogeneously and discontinuously. Al 8 Mn 5 was the main phase of the AZ31 alloy (of 2.5-3.5 wt.% Al) dispersed into the matrix. In conclusion, the microstructure and the Al content in the α-Mg (Al) matrix significantly affected the corrosion properties of the alloys in the m-SBF. With the increase in Al content, the corrosion resistances of the samples were improved.

  8. Microstructure and properties of the low-power-laser clad coatings on magnesium alloy with different amount of rare earth addition

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Rundong; Li, Zhiyong, E-mail: lizhiyong@nuc.edu.cn; Li, Xiaoxi; Sun, Qi

    2015-10-30

    Highlights: • The low-power-laser was used to obtain the excellent coatings with different amount of Y{sub 2}O{sub 3} addition. • The addition of rare earth oxide Y{sub 2}O{sub 3} refined and purified the microstructure of the coatings, meanwhile, increased the thickness of the coatings and reduced the dilution of cladding materials from based alloy. • The primary phases in the coatings are Mg{sub 32}Al{sub 47}Cu{sub 7}, MgCu{sub 6}Al{sub 5}, Al{sub 2}CuMg and Al{sub 12}Mg{sub 17}. The A{sub l4}MgY and MgAl{sub 2}O{sub 4} phase can be found in Y{sub 2}O{sub 3}-modified coatings. • The micro-hardness and the abrasion resistance of the coatings with Y{sub 2}O{sub 3} had been improved obviously compared with the coatings without Y{sub 2}O{sub 3}. • The corrosion resistance of the AZ91D magnesium alloy had been improved by laser cladding. And the effect of Y{sub 2}O{sub 3} on the corrosion potential of the coatings was less than the effect of Y{sub 2}O{sub 3} on corrosion current density of the coatings. - Abstract: Due to the low-melting-point and high evaporation rate of magnesium at elevated temperature, high power laser clad coating on magnesium always causes subsidence and deterioration in the surface. Low power laser can reduce the evaporation effect while brings problems such as decreased thickness, incomplete fusion and unsatisfied performance. Therefore, low power laser with selected parameters was used in our research work to obtain Al–Cu coatings with Y{sub 2}O{sub 3} addition on AZ91D magnesium alloy. The addition of Y{sub 2}O{sub 3} obviously increases thickness of the coating and improves the melting efficiency. Furthermore, the effect of Y{sub 2}O{sub 3} addition on the microstructure of laser clad Al–Cu coatings was investigated by scanning electron microscopy. The energy-dispersive spectrometer (EDS) and X-ray diffractometer (XRD) were used to examine the elemental and phase compositions of the coatings. The properties were investigated

  9. Wide Strip Casting Technology of Magnesium Alloys

    Science.gov (United States)

    Park, W.-J.; Kim, J. J.; Kim, I. J.; Choo, D.

    Extensive investigations relating to the production of high performance and low cost magnesium sheet by strip casting have been performed for the application to automotive parts and electronic devices. Research on magnesium sheet production technology started in 2004 by Research Institute of Industrial Science and Technology (RIST) with support of Pohang Iron and Steel Company (POSCO). POSCO has completed the world's first plant to manufacture magnesium coil. Another big project in order to develop wide strip casting technology for the automotive applications of magnesium sheets was started in succession.

  10. On the corrosion of binary magnesium-rare earth alloys

    Energy Technology Data Exchange (ETDEWEB)

    Birbilis, N. [ARC Centre of Excellence for Design in Light Metals, Monash University (Australia); CAST Co-operative Research Centre (Australia); Department of Materials Engineering, Monash University, Wellington Road, Clayton, Vic. 3800 (Australia)], E-mail: nick.birbilis@eng.monash.edu.au; Easton, M.A. [CAST Co-operative Research Centre (Australia); Department of Materials Engineering, Monash University, Wellington Road, Clayton, Vic. 3800 (Australia); Sudholz, A.D. [ARC Centre of Excellence for Design in Light Metals, Monash University (Australia); Department of Materials Engineering, Monash University, Wellington Road, Clayton, Vic. 3800 (Australia); Zhu, S.M. [CAST Co-operative Research Centre (Australia); Department of Materials Engineering, Monash University, Wellington Road, Clayton, Vic. 3800 (Australia); Gibson, M.A. [CAST Co-operative Research Centre (Australia); CSIRO Division of Materials Science and Engineering (Australia)

    2009-03-15

    The corrosion properties of high-pressure die cast (HPDC) magnesium-rare earth (RE) based alloys have been studied. Binary additions of La, Ce and Nd to commercially pure Mg were made up to a nominal 6 wt.%. It was found that the intermetallic phases formed in the eutectic were Mg{sub 12}La, Mg{sub 12}Ce and Mg{sub 3}Nd, respectively. Results indicated that increasing RE alloying additions systematically increased corrosion rates. This was also described in the context of the electrochemical response of Mg-RE intermetallics - which were independently assessed by the electrochemical microcapillary technique. This study is a discrete effort towards revealing the electrochemical effect of carefully controlled binary alloying additions to magnesium in order to elucidate the microstructure-corrosion relationship more generally for HPDC Mg alloys. Such fundamental information is seen to not only be useful in understanding the corrosion of alloys which presently contain RE additions, but may be exploited in the design of magnesium alloys with more predictable corrosion behaviour. There is a special need to understand this relationship - particularly for magnesium that commonly displays poor corrosion resistance.

  11. Corrosion Behavior and Microhardness of Ni-P-SiO2-Al2O3 Nano-composite Coatings on Magnesium Alloy

    Science.gov (United States)

    Sadreddini, S.; Rahemi Ardakani, S.; Rassaee, H.

    2017-05-01

    In the present work, nano-composites of Ni-P-SiO2-Al2O3 were coated on AZ91HP magnesium alloy. The surface morphology of the nano-composite coating was studied by field emission scanning electron microscopy (FESEM). The amount of SiO2 in the coating was determined by energy-dispersive analysis of x-ray (EDX), and the crystalline structure of the coating was examined by x-ray diffractometer (XRD). All the experiments concerning the corrosion behavior of the coating carried out in 3.5 wt.% NaCl solution and evaluated by electrochemical impedance spectroscopy (EIS) and polarization technique. The results showed that an incorporation of SiO2 and Al2O3 in Ni-P coating at the SiO2 concentration of 10 g/Land 14 g/LAl2O3 led to the lowest corrosion rate ( i corr = 1.3 µA/cm2), the most positive E corr and maximum microhardness (496 VH). Furthermore, Ni-P-SiO2-Al2O3 nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  12. Biodegradable Magnesium Alloys: A Review of Material Development and Applications

    Science.gov (United States)

    Persaud-Sharma, Dharam; McGoron, Anthony

    2012-01-01

    Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

  13. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    Science.gov (United States)

    Cecchinato, Francesca; Agha, Nezha Ahmad; Martinez-Sanchez, Adela Helvia; Luthringer, Berengere Julie Christine; Feyerabend, Frank; Jimbo, Ryo; Willumeit-Römer, Regine; Wennerberg, Ann

    2015-01-01

    Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg). The degradation parameters of magnesium-silver (Mg2Ag), magnesium-gadolinium (Mg10Gd) and magnesium-rare-earth (Mg4Y3RE) alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development. The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  14. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    Directory of Open Access Journals (Sweden)

    Francesca Cecchinato

    Full Text Available Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg.The degradation parameters of magnesium-silver (Mg2Ag, magnesium-gadolinium (Mg10Gd and magnesium-rare-earth (Mg4Y3RE alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development.The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  15. The prospects of biodegradable magnesium-based alloys in osteosynthesis

    Directory of Open Access Journals (Sweden)

    V. N. Chorny

    2013-12-01

    Full Text Available In the analytical review of the literature the main stages of development of biodegradable magnesium alloys in surgery and traumatology were discussed. The analysis revealed the main problems: there is no way to control the speed of the biological resorption alloys, the effects of products of magnesium degradation on the tissues and the organism in general are not studied, there is no information on the characteristics of the regeneration of bone tissue when implanted magnesium implanted magnesium alloys Materials for osteosynthesis with metal clamps made of steel X18H9T are used in 25,0-52,2% of cases, the corrosion of fasteners reaches 18-21%. Corrosion of the metal clips leads to the increase of the concentration of iron, chromium, nickel and titanium in the surrounding tissue. Electrochemical processes in metallic implants occurs due to their structural and chemical inhomogeneous. The microstructure of stainless steel is presented by differently oriented grains. Therefore, the question remains relevant to finding biodegradable materials suitable for implants for osteosynthesis, which could be completely metabolized by the organism, without causing of the pathological effects on the surrounding tissue and the body. The property of magnesium metal dissolved in the tissues of a living organism is known since the 19th century. Payr suggested the use of magnesium metal needles for the treatment of angiomas, in order to achieve thrombosis surrounding the tumor. In 1937 Lambotte made a post in the French Surgical Academy on the application of the osteosynthesis of the shin bone clamps with alloy Dow-metal (magnesium - 92% Aluminum - 8% + traces of manganese, made in the form of loops and screws. In 1938, Earl D. Mc.Braid and published their positive experience with plates and screws made of material similar in composition to the Dow-metal for osteosynthesis of fractures of the arm and forearm bones. Magnesium alloys may be used as a material for

  16. Microstructure and mechanical properties of AZ91 tubes fabricated by Multi-pass Parallel Tubular Channel Angular Pressing

    OpenAIRE

    Hooman Abdolvand; Ghader Faraji; Javad Shahbazi Karami

    2017-01-01

    Parallel Tubular Channel Angular Pressing (PTCAP) process is a novel recently developed severe plastic deformation (SPD) method for producing ultrafine grained (UFG) and nanograined (NG) tubular specimens with excellent mechanical and physical properties. This process has several advantageous compared to its TCAP counterparts. In this paper, a fine grained AZ91 tube was fabricated via multi pass parallel tubular channel angular pressing (PTCAP) process. Tubes were processed up to three passes...

  17. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  18. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  19. Mechanical properties and structure of magnesium alloy AS31

    Directory of Open Access Journals (Sweden)

    A. Hanus

    2008-07-01

    Full Text Available Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The non-ferrous metals alloys used nowadays, including the magnesium alloys, meet the above-mentioned requirements and expectations regarding the contemporary materials.Magnesium alloys are primarily used in aeronautical and automobile industry in wide variety of structural characteristics because of their favorable combination of tensile strength (160 to 365 MPa, elastic modulus (45 GPa, and low density (1 740 kg/m3, which is two-thirds that of aluminum. Magnesium alloys have high strength-to-weight ratio (tensile strength/density, comparable to those of other structural metals. [1-6]Knowledge of the relaxation properties of metal materials at high temperatures is necessary for the verification of susceptibility of castings to the creation of defects during the production process. Temperature limits of materials where highest tension values are generated may be detected with tensile tests under high temperatures. The generated tensions in the casting are a cause of the creation and development of defects. At acoustic emission (hereinafter called the "AE" use, tensile tests at high temperatures may, among other things, be used for analysis of the AE signal sources and set, in more detail, the temperature limit of elastic-plastic deformations existence in the material under examination. The results of the temperature drop where tension at casting cooling is generated or its release at heating are basic data for controlled cooling mode (and temperature of casting knocking out of the form as well as necessary for the thermal mode for the casting tension reduction. [7-9]Knowledge of elastic-plastic properties at elevated temperatures is often important for complex evaluation of magnesium alloys. Objective of the work was focused on determination of changes of elastic-plastic properties of magnesium

  20. Local reinforcement of magnesium components by friction processing. Determination of bonding mechanisms and assessment of joint properties

    Energy Technology Data Exchange (ETDEWEB)

    Pinheiro, G.A. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    powered friction welding machine, originally designed and built as a portable stud welding unit, delivering up to 40 kN welding force and 8000 rpm. All welds were monitored, analysed and evaluated using a purpose-built data recording system. AZ91, AE42 and MRI230D magnesium grades were used in the experimental programme. The results obtained in the course of this study have shown the feasibility of FHPP to produce high strength welds with mechanical properties comparable to those of the base material. Defects, such as porosity or lack of bonding, were not observed. Furthermore, the welding pressure rather than the upsetting was found to have a major influence in the final weldment. The influence of process parameters on heat generation and bonding quality is similar to that known from rotational friction welding. It could be demonstrated that for dissimilar MRI230D to AZ91D and for similar AZ91D to AZ91D welds, the consumable member is fully plasticised across the bore of the hole and throughout the thickness of the workpiece. However, for AE42 to AZ91D welds, the stud was not completely plasticised across the bore of the hole and significant microstructural changes were restricted to a narrow area around the bonding line. Hardness profiles indicate a substantial reduction in scattering, as soon as the stud material is reached. Hardening or softening phenomena were not observed. Transverse tensile and pull-out testing confirmed the feasibility of the process to produce high strength welds, with failures taking place outside the welded area in most of the cases. Joint performance, in terms of creep and bolt load retention, was also tested and showed promising results. Although creep properties were demonstrated to be inferior within the extruded material, in comparison with the base materials (BM), the creep resistances of reinforced samples were always superior to those of purely unreinforced AZ91D-T6. The strength of the reinforced joint in both tensile and compressive

  1. Ballistic Characterization of the Scalability of Magnesium Alloy AMX602

    Science.gov (United States)

    2015-07-01

    Magnesium Alloy AMX602 by Tyrone L Jones Weapons and Materials Research Directorate, ARL Katsuyoshi Kondoh Joining and Welding Research...formed a collaborative partnership with Osaka University Joining and Welding Research Institute (JWRI), Taber Extrusions, Epson Atmix, Pacific Sowa...Powder Metallurgy 4 5. Fabrication Procedure 4 6. Mechanical Property Analysis 5 7. Ballistic Experimental Procedures 6 8. Ballistic Experimental

  2. Experimental and numerical analyses of magnesium alloy hot workability

    Directory of Open Access Journals (Sweden)

    F. Abbassi

    2016-12-01

    Full Text Available Due to their hexagonal crystal structure, magnesium alloys have relatively low workability at room temperature. In this study, the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot compression testing, numerical modeling and microstructural analyses. Hot deformation tests are performed at temperatures of 250 °C to 400 °C under strain rates of 0.01 to 1.0 s−1. Transmission electron microscopy is used to reveal the presence of dynamic recrystallization (DRX, dynamic recovery (DRY, cracks and shear bands. To predict plastic instabilities during hot compression tests of AZ31B magnesium alloy, the authors use Johnson–Cook damage model in a 3D finite element simulation. The optimal hot workability of magnesium alloy is found at a temperature (T of 400 °C and strain rate (ε˙ of 0.01 s−1. Stability is found at a lower strain rate, and instability is found at a higher strain rate.

  3. Numerical analysis of twin thickening process in magnesium alloys

    Czech Academy of Sciences Publication Activity Database

    Šiška, Filip; Stratil, Luděk; Čížek, J.; Ghaderi, A.; Barnett, M.

    2017-01-01

    Roč. 124, FEB (2017), s. 9-16 ISSN 1359-6454 R&D Projects: GA ČR GJ15-21292Y Institutional support: RVO:68081723 Keywords : Magnesium alloy * Twinning * Crystal plastic ity * FEM Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 5.301, year: 2016

  4. Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gnedenkov, A. S.; Sinebryukhov, S. L.; Mashtalyar, D. V.; Gnedenkov, S. V.; Sergienko, V. I. [Institute of Chemistry, Vladivostok (Russian Federation)

    2017-06-15

    The MA8 alloy (formula Mg-Mn-Ce) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

  5. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation

    Indian Academy of Sciences (India)

    The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under ...

  6. Grain refinement of AZ31 magnesium alloy by electromagnetic ...

    Indian Academy of Sciences (India)

    to improve the mechanical properties of magnesium alloys. (Lahaie and Bouchard 2001; ... superheating, carbon inoculation, addition of solute elements ... microscope (SEM) for morphological characterization. 3. Results and ... C. Figures 2(d), (e) and (f) show the ... It is widely appreciated that the microstructure of a casting.

  7. Effect of particle morphology of Ni on the mechanical behavior of AZ91E-Ni coated nano Al2O3 composites

    Science.gov (United States)

    Sameer Kumar, D.; Suman, K. N. S.; Poddar, Palash

    2017-06-01

    The properties of any composite always depend on the bonding between the matrix and reinforcement phases. One way of improving the wettability of reinforcement in a matrix is to apply a layer of coating on reinforcing particles. The present study aims at developing Ni coating on nano Al2O3 ceramic particles and dispersing them in AZ91E magnesium matrix material. The electroless plating method has been employed to coat the particles and semi solid stir casting technique was adopted to prepare the composites. Several weight fractions of dispersed phase are considered to analyze the behavior of the fabricated composites. Field emission scanning electron microscopy (FESEM) and x-ray diffraction analysis has been carried out to investigate the distribution of particles and phase characteristics of the proposed material. The physical and mechanical behavior of the material was examined through density measurements, hardness, elastic modulus, ductility and tensile strength calculations. The metal coating on reinforcement aids to promote metal-metal bonding interface reactions which result in improved properties of the composite. Tensile fractography was carried out under FESEM and presented.

  8. Nanomechanical analysis of AZ31 magnesium alloy and pure magnesium correlated with crystallographic orientation

    Czech Academy of Sciences Publication Activity Database

    Bočan, Jiří; Maňák, Jan; Jäger, Aleš

    2015-01-01

    Roč. 644, Sep (2015), s. 114-120 ISSN 0921-5093 R&D Projects: GA ČR GBP108/12/G043 Institutional support: RVO:68378271 Keywords : EBSD * electron microscopy * hardness measurement * magnesium alloys * mechanical characterization * nanoindentation Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.647, year: 2015

  9. Development of biodegradable magnesium alloy stents with coating

    Directory of Open Access Journals (Sweden)

    Lorenza Petrini

    2014-07-01

    Full Text Available Biodegradable stents are attracting the attention of many researchers in biomedical and materials research fields since they can absolve their specific function for the expected period of time and then gradually disappear. This feature allows avoiding the risk of long-term complications such as restenosis or mechanical instability of the device when the vessel grows in size in pediatric patients. Up to now biodegradable stents made of polymers or magnesium alloys have been proposed. However, both the solutions have limitations. The polymers have low mechanical properties, which lead to devices that cannot withstand the natural contraction of the blood vessel: the restenosis appears just after the implant, and can be ascribed to the compliance of the stent. The magnesium alloys have much higher mechanical properties, but they dissolve too fast in the human body. In this work we present some results of an ongoing study aiming to the development of biodegradable stents made of a magnesium alloy that is coated with a polymer having a high corrosion resistance. The mechanical action on the blood vessel is given by the magnesium stent for the desired period, being the stent protected against fast corrosion by the coating. The coating will dissolve in a longer term, thus delaying the exposition of the magnesium stent to the corrosive environment. We dealt with the problem exploiting the potentialities of a combined approach of experimental and computational methods (both standard and ad-hoc developed for designing magnesium alloy, coating and scaffold geometry from different points of views. Our study required the following steps: i selection of a Mg alloy suitable for stent production, having sufficient strength and elongation capability; ii computational optimization of the stent geometry to minimize stress and strain after stent deployment, improve scaffolding ability and corrosion resistance; iii development of a numerical model for studying stent

  10. A Survey on Friction Stir Welding Of Dissimilar Magnesium Alloys

    Science.gov (United States)

    Unnikrishnan, M. A.; Raja, Dhas. J. Edwin

    2017-10-01

    There is a consistent demand for superior materials in every industry. The areas on demand are automobile and aerospace sectors in major.. The most commonly used material in these fields is Aluminium.Though it possess all the properties up to some extent constant demand is pushing for alternate materials. Dissimilar alloys have been a relatively new approach towards these fields.. Friction stir welding dissimilar alloys is a big leap in Automobile sector. In this paper a detailed review of Friction stir welding of Dissimilar Magnesium alloys has been done. This work will serve as a reference to subsequent researchers.

  11. The influence of modification on the thermophysical properties of magnesium wrought alloys

    NARCIS (Netherlands)

    Moldovan, P.; Popescu, G.; Miculescu, M.; Bojin, D.; Dimitriu, S.; Sillekens, W.H.

    2009-01-01

    Magnesium is the lightest engineering metal and has a great potential due to its raw material large natural reverse and interesting properties. Magnesium alloys are attracting increasing attention for industry for weight reduction and high fuel efficiency. Magnesium alloys are attractive

  12. Biodegradable Magnesium Alloys Developed as Bone Repair Materials: A Review

    Directory of Open Access Journals (Sweden)

    Chen Liu

    2018-01-01

    Full Text Available Bone repair materials are rapidly becoming a hot topic in the field of biomedical materials due to being an important means of repairing human bony deficiencies and replacing hard tissue. Magnesium (Mg alloys are potentially biocompatible, osteoconductive, and biodegradable metallic materials that can be used in bone repair due to their in situ degradation in the body, mechanical properties similar to those of bones, and ability to positively stimulate the formation of new bones. However, rapid degradation of these materials in physiological environments may lead to gas cavities, hemolysis, and osteolysis and thus, hinder their clinical orthopedic applications. This paper reviews recent work on the use of Mg alloy implants in bone repair. Research to date on alloy design, surface modification, and biological performance of Mg alloys is comprehensively summarized. Future challenges for and developments in biomedical Mg alloys for use in bone repair are also discussed.

  13. Corrosion of magnesium and some magnesium alloys in gas cooled reactors

    International Nuclear Information System (INIS)

    Caillat, R.; Darras, R.

    1958-01-01

    The results of corrosion tests on magnesium and some magnesium alloys (Mg-Zr and Mg-Zr-Zn) in moist air (like G1 reactor) and in CO 2 : (like G2, G3, EDF1 reactors) are reported. The maximum temperature for exposure of magnesium to moist air without any risk of corrosion is 350 deg. C. Indeed, the oxidation rate follows a linear law above 350 deg. C although it reaches a constant level and keeps on very low under 350 deg. C. However, as far as corrosion is concerned this temperature limit can be raised up to 500 deg. C if moist air is very slightly charged with fluorinated compounds. Under pressure of CO 2 , these three materials oxidate much more slowly even if 500 deg. C is reached. The higher is the temperature, the higher is the constant level of the weight increase and the quicker is reached this one. However, Mg-Zr alloy behaves quite better than pure magnesium and especially than Mg-Zr-Zn alloy. (author) [fr

  14. Developments and challenges in the utilisation of magnesium alloys

    International Nuclear Information System (INIS)

    Dahle, A.K.; StJohn, D.H.; Dunlop, G.L.

    2000-01-01

    Magnesium's largest growth market, the automotive industry, is providing many challenges that have to be met if the metal is to reach its full potential as a significant structural material for light weight vehicles. The paper outlines these challenges and describes the current situation with respect to alloys, properties, manufacturing processes and recycling. It is emphasised that concerted R and D is required along the whole value-adding chain, from metal producer to end-user, if magnesium is to achieve its full potential

  15. Precipitation Behavior of Magnesium Alloys Containing Neodymium and Yttrium

    Science.gov (United States)

    Solomon, Ellen L. S.

    Magnesium is the lightest of the structural metals and has great potential for reducing the weight of transportation systems, which in turn reduces harmful emissions and improves fuel economy. Due to the inherent softness of Mg, other elements are typically added in order to form a fine distribution of precipitates during aging, which improves the strength by acting as barriers to moving dislocations. Mg-RE alloys are unique among other Mg alloys because they form precipitates that lie parallel to the prismatic planes of the Mg matrix, which is an ideal orientation to hinder dislocation slip. However, RE elements are expensive and impractical for many commercial applications, motivating the rapid design of alternative alloy compositions with comparable mechanical properties. Yet in order to design new alloys reproducing some of the beneficial properties of Mg-RE alloys, we must first fully understand precipitation in these systems. Therefore, the main objectives of this thesis are to identify the roles of specific RE elements (Nd and Y) on precipitation and to relate the precipitate microstructure to the alloy strength. The alloys investigated in this thesis are the Mg-Nd, Mg-Y, and Mg-Y-Nd systems, which contain the main alloying elements of commercial WE series alloys (Y and Nd). In all three alloy systems, a sequence of metastable phases forms upon aging. Precipitate composition, atomic structure, morphology, and spatial distribution are strongly controlled by the elastic strain energy originating from the misfitting coherent precipitates. The dominating role that strain energy plays in these alloy systems gives rise to very unique microstructures. The evolution of the hardness and precipitate microstructure with aging revealed that metastable phases are the primary strengthening phases of these alloys, and interact with dislocations by shearing. Our understanding of precipitation mechanisms and commonalities among the Mg-RE alloys provide future avenues to

  16. Mechanical Properties of Magnesium-Rare Earth Alloy Systems: A Review

    Directory of Open Access Journals (Sweden)

    Sravya Tekumalla

    2014-12-01

    Full Text Available Magnesium-rare earth based alloys are increasingly being investigated due to the formation of highly stable strengthening phases, activation of additional deformation modes and improvement in mechanical properties. Several investigations have been done to study the effect of rare earths when they are alloyed to pure magnesium and other Mg alloys. In this review, the mechanical properties of the previously investigated different magnesium-rare earth based binary alloys, ternary alloys and other higher alloys with more than three alloying elements are presented.

  17. HOW TO MAKE MAGNESIUM ALLOYS BE RESISTANT TO OPERATIONAL RISKS

    Directory of Open Access Journals (Sweden)

    N. M. Chigrinova

    2016-01-01

    Full Text Available The paper studies regularities and mechanisms of structure and phase formation in the surface layers of magnesium alloys when they are processed by method of micro-arc oxidation [MAO]. It has been determined that the same specific features of structure formation, namely: existence of a thin dense inner sublayer and a thicker outer sublayer with developed porosity are common for all types of coatings on the surface of magnesium and aluminum alloys. Such structural state of a protective coating can not be considered as a guaranteed protection against operational impacts, taking into account the fields of their primary application that is aviation construction, automotive construction, instrumentation, building construction, etc. The paper has analyzed the effect of alkaline electrolytes with varying chemical composition due to additions of sodium fluoride or potassium on the structure and properties of these alloys as well as on the level of basic performance characteristics of the layers formed in such electrolytes. On the basis of the analysis a conclusion has been made that it is possible to extend their life-span under operational conditions. It has been revealed that the existing techniques and methods for process control of MAO aluminum and magnesium alloys, particularly processing modes and technological equipment capacity determine a nature of structure formation and changes in a phase composition of the formed coatings.

  18. Mechanical Behavior of an Ultrafine/Nano Grained Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Seyed Mahmood Fatemi

    2017-06-01

    Full Text Available The application of magnesium alloys is greatly limited because of their relatively low strength and ductility. An effective way to improve the mechanical properties of magnesium alloy is to refine the grains. As the race for better materials performance is never ending, attempts to develop viable techniques for microstructure refinement continue. Further refining of grain size requires, however, application of extreme value of plastic deformation on material. In this work, an AZ31 wrought magnesium alloy was processed by employing multipass accumulative back extrusion process. The obtained microstructure, texture, and room temperature compressive properties were characterized and discussed. The results indicated that grains of 80 nm to 1 μm size were formed during accumulative back extrusion, where the mean grain size of the experimental material was reduced by applying successive ABE passes. The fraction of DRX increased and the mean grain size of the ABEed alloy markedly lowered, as subsequent passes were applied. This helped to explain the higher yield stress govern the occurrence of twinning during compressive loading. Compressive yield and maximum compressive strengths were measured to increase by applying successive extrusion passes, while the strain-to-fracture dropped. The evolution of mechanical properties was explained relying on the grain refinement effect as well as texture change.

  19. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  20. Additive Manufacturing of Magnesium (Mg) Alloys

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed work is to investigate additive manufacturing techniques for Mg alloys.  It will leverage off research being conducted at University of Florida and...

  1. Development of a Ballistic Specification for Magnesium Alloy AZ31B

    National Research Council Canada - National Science Library

    Jones, Tyrone L; DeLorme, Richard D

    2008-01-01

    The U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA) have conducted a joint effort to develop and evaluate rolled plate in commercially available magnesium alloy-temper AZ31B-H24...

  2. Behaviour of magnesium and two magnesium alloys heated in a carbon dioxide flow

    International Nuclear Information System (INIS)

    Boussion, M.-L.; Darras, R.; Leclercq, D.

    1959-01-01

    Magnesium is a particularly attractive material for sheathing uranium fuel elements in nuclear reactors in order to avoid uranium hot temperature oxidation by the cooling fluid. As this cooling fluid will be carbon dioxide at the (future) Marcoule plants, a thorough study of magnesium and magnesium alloys behaviour when heated by carbon dioxide at a 400 C temperature, have been completed. Tests on three materials (Mg, Mg-Zr and Mg-Zr-Zn) have been performed with CO 2 up to a temperature of 550 C, at atmospheric pressure in the presence of a certain amount of oxygen and nitrogen (in order to study the influence of these impurities), and at a pressure of 15 kg / cm 2 . Oxidation results are detailed. Reprint of a paper published in 'Revue de Metallurgie', LVI, n. 1, 1959, p. 61-67

  3. Corrosion behaviors of Mg and its alloys with different Al contents in a modified simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Wen Zhaohui [Department of Ultrasound, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Wu Changjun, E-mail: wucj163@126.co [Department of Ultrasound, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China); Dai Changsong, E-mail: changsd@hit.edu.c [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Yang Feixia [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China)

    2009-11-20

    The corrosion behaviors of pure magnesium (Mg) and three Mg alloys with different Al contents were investigated in a modified simulated body fluid (m-SBF) through immersion tests, Tafel experiments, and electrochemical impedance spectroscopic (EIS) experiments. The immersion results show that the corrosion rates (CRs) of the four samples were in an order of AZ91D < AZ61 < AZ31 < pure Mg after immersion for 1 day. With an increase in immersion time, their corrosion rates decreased and then a stable stage was reached after 16 days. The order of CRs of the four samples changed to AZ91D < pure Mg < AZ61 < AZ31 after immersion for 24 days. The results of EIS experiments indicate that the charge transfer resistance (R{sub ct}) of the three magnesium alloys initially increased and then decreased while the R{sub ct} of pure Mg was kept lower within 24 h. The results of a scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) show that pure Mg and three alloys were heterogeneously corroded in the m-SBF. The corrosion of pure Mg, which showed a more uniform corrosion appearance, resulted from localized corrosion over the entire surface. Alloy AZ91D (of 8.5-9.5 wt.% Al) showed relatively uniform corrosion morphology and the {beta}-Mg{sub 12}Al{sub 17} precipitates in alloy AZ91D were more homogeneously and continuously distributed along the grain boundaries. Obvious corrosion pits were found on the surface of alloy AZ61 and AZ31. The corrosion pits of alloy AZ61 were shallower than those of alloy AZ31. Alloy AZ61 (of 5.8-7.2 wt.% Al) possessed more Al{sub 8}Mn{sub 5} and a little {beta}-Mg{sub 12}Al{sub 17} presented along the grain boundary heterogeneously and discontinuously. Al{sub 8}Mn{sub 5} was the main phase of the AZ31 alloy (of 2.5-3.5 wt.% Al) dispersed into the matrix. In conclusion, the microstructure and the Al content in the {alpha}-Mg (Al) matrix significantly affected the corrosion properties of the alloys in the m-SBF. With the increase

  4. High speed cutting of AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Liwei Lu

    2016-06-01

    Full Text Available Using LBR-370 numerical control lathe, high speed cutting was applied to AZ31 magnesium alloy. The influence of cutting parameters on microstructure, surface roughness and machining hardening were investigated by using the methods of single factor and orthogonal experiment. The results show that the cutting parameters have an important effect on microstructure, surface roughness and machine hardening. The depth of stress layer, roughness and hardening present a declining tendency with the increase of the cutting speed and also increase with the augment of the cutting depth and feed rate. Moreover, we established a prediction model of the roughness, which has an important guidance on actual machining process of magnesium alloy.

  5. The Corrosion Protection of Magnesium Alloy AZ31B

    Science.gov (United States)

    Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

    1997-01-01

    Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

  6. Notch sensitivity of cast AZ31 magnesium alloy

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Estrin, Y.; Zúberová, Z.

    2005-01-01

    Roč. 12, č. 3 (2005), s. 88-91 ISSN 1335-0803. [Degradácia konštrukčných materiálov 2005. Terchová - Biely Potok, 05.09.2005-07.09.2005] R&D Projects: GA MŠk(CZ) 1P05ME804 Institutional research plan: CEZ:AV0Z20410507 Keywords : notch sensitivity * magnesium alloy * fatigue lifetime Subject RIV: JG - Metallurgy

  7. Thermodynamic and volumetric databases and software for magnesium alloys

    Science.gov (United States)

    Kang, Youn-Bae; Aliravci, Celil; Spencer, Philip J.; Eriksson, Gunnar; Fuerst, Carlton D.; Chartrand, Patrice; Pelton, Arthur D.

    2009-05-01

    Extensive databases for the thermodynamic and volumetric properties of magnesium alloys have been prepared by critical evaluation, modeling, and optimization of available data. Software has been developed to access the databases to calculate equilibrium phase diagrams, heat effects, etc., and to follow the course of equilibrium or Scheil-Gulliver cooling, calculating not only the amounts of the individual phases, but also of the microstructural constituents.

  8. Microstructure analysis of magnesium alloy melted by laser irradiation

    International Nuclear Information System (INIS)

    Liu, S.Y.; Hu, J.D.; Yang, Y.; Guo, Z.X.; Wang, H.Y.

    2005-01-01

    The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17 Al 12 and α-Mg as well as some phases unidentified

  9. Study on Hydroforming of Magnesium Alloy Tube under Temperature Condition

    Science.gov (United States)

    Wang, Xinsong; Wang, Shouren; Zhang, Yongliang; Wang, Gaoqi; Guo, Peiquan; Qiao, Yang

    2018-01-01

    First of all, under 100 °C, 150 °C, 200 °C, 250 °C, 300 °C and 350 °C, respectively do the test of magnesium alloy AZ31B temperature tensile and the fracture of SEM electron microscopic scanning, studying the plastic forming ability under six different temperature. Secondly, observe and study the real stress-strain curves and fracture topography. Through observation and research can concluded that with the increase of temperature, the yield strength and tensile strength of AZ31B was increased, and the elongation rate and the plastic deformation capacity are increased obviously. Taking into account the actual production, energy consumption, and mold temperature resistance, 250 °Cwas the best molding temperature. Finally, under the temperature condition of 250 °C, the finite element simulation and simulation of magnesium alloy profiled tube were carried out by Dynaform, and the special wall and forming limit diagram of magnesium alloy were obtained. According to the forming wall thickness and forming limit diagram, the molding experiment can be optimized continuously.

  10. R-HPDC of magnesium alloys

    CSIR Research Space (South Africa)

    Curle, UA

    2013-01-01

    Full Text Available Flexibility of the Council for Scientific and Industrial Research’s Rheocasting System (CSIR-RCS) and its rheo-high pressure die casting (R-HPDC) technology is again demonstrated, as with aluminium alloys, by processing and shape casting of three...

  11. The Corrosion of Magnesium and of the Magnesium Aluminum Alloys Containing Manganese

    Science.gov (United States)

    Boyer, J A

    1927-01-01

    The extensive use of magnesium and its alloys in aircraft has been seriously handicapped by the uncertainties surrounding their resistance to corrosion. This problem has been given intense study by the American Magnesium Corporation and at the request of the Subcommittee on Materials for Aircraft of the National Advisory Committee for Aeronautics this report was prepared on the corrosion of magnesium. The tentative conclusions drawn from the experimental facts of this investigation are as follows: the overvoltage of pure magnesium is quite high. On immersion in salt water the metal corrodes with the liberation of hydrogen until the film of corrosion product lowers the potential to a critical value. When the potential reaches this value it no longer exceeds the theoretical hydrogen potential plus the overvoltage of the metal. Rapid corrosion consequently ceases. When aluminum is added, especially when in large amounts, the overvoltage is decreased and hydrogen plates out at a much lower potential than with pure magnesium. The addition of small amount of manganese raises the overvoltage back to practically that of pure metal, and the film is again negative.

  12. Magnesium Alloys as a Biomaterial for Degradable Craniofacial Screws

    Science.gov (United States)

    Henderson, Sarah E.; Verdelis, Konstantinos; Maiti, Spandan; Pal, Siladitya; Chung, William L.; Chou, Da-Tren; Kumta, Prashant N.; Almarza, Alejandro J.

    2014-01-01

    Recently, magnesium (Mg) alloys have received significant attention as a potential biomaterial for degradable implants, and this study was directed at evaluating the suitability of Mg for craniofacial bone screws. The objective was to implant screws fabricated from commercially available Mg-alloys (pure Mg and AZ31) in-vivo in a rabbit mandible. First, Mg-alloy screws were compared to stainless steel screws in an in-vitro pull-out test and determined to have a similar holding strength (~40N). A finite element model of the screw was created using the pull-out test data, and the model can be used for future Mg-alloy screw design. Then, Mg-alloy screws were implanted for 4, 8, and 12 weeks, with two controls of an osteotomy site (hole) with no implant and a stainless steel screw implanted for 12 weeks. MicroCT (computed tomography) was used to assess bone remodeling and Mg-alloy degradation, both visually and qualitatively through volume fraction measurements for all time points. Histologic analysis was also completed for the Mg-alloys at 12 weeks. The results showed that craniofacial bone remodeling occurred around both Mg-alloy screw types. Pure Mg had a different degradation profile than AZ31, however bone growth occurred around both screw types. The degradation rate of both Mg-alloy screw types in the bone marrow space and the muscle were faster than in the cortical bone space at 12 weeks. Furthermore, it was shown that by alloying Mg, the degradation profile could be changed. These results indicate the promise of using Mg-alloys for craniofacial applications. PMID:24384125

  13. Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys using Laboratory-Based Accelerated Corrosion and Electro-Chemical Methods

    Science.gov (United States)

    2014-07-01

    Spray. Journal of Failure Analysis and Prevention 2008, 8 (2), 164–175. 34. Aluminium Alloy 5083, Plate and Sheet; SAE-AMS-QQ-A-250/6S; SAE...Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods...Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods Brian E. Placzankis, Joseph P

  14. Microstructure and Thermomechanical Properties of Magnesium Alloys Castings

    Directory of Open Access Journals (Sweden)

    P. Lichý

    2012-04-01

    Full Text Available Magnesium alloys thanks to their high specific strength have an extensive potential of the use in a number of industrial applications. The most important of them is the automobile industry in particular. Here it is possible to use this group of materials for great numbers of parts from elements in the car interior (steering wheels, seats, etc., through exterior parts (wheels particularly of sporting models, up to driving (engine blocks and gearbox mechanisms themselves. But the use of these alloys in the engine structure has its limitations as these parts are highly thermally stressed. But the commonly used magnesium alloys show rather fast decrease of strength properties with growing temperature of stressing them. This work is aimed at studying this properties both of alloys commonly used (of the Mg-Al-Zn, Mn type, and of that ones used in industrial manufacture in a limited extent (Mg-Al-Sr. These thermomechanical properties are further on complemented with the microstructure analysis with the aim of checking the metallurgical interventions (an effect of inoculation. From the studied materials the test castings were made from which the test bars for the tensile test were subsequently prepared. This test took place within the temperature range of 20°C – 300°C. Achieved results are summarized in the concluding part of the contribution.

  15. Semi-solid twin-roll casting process of magnesium alloy sheets

    International Nuclear Information System (INIS)

    Watari, H.; Davey, K.; Rasgado, M.T. Alonso; Haga, T.; Koga, N.

    2004-01-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled

  16. On the shock response of the magnesium alloy Elektron 675

    Science.gov (United States)

    Hazell, Paul; Appleby-Thomas, Gareth; Siviour, Clive; Wielewski, Euan

    2011-06-01

    Alloying elements such as aluminium, zinc or rare-earths allow precipitation hardening of magnesium (Mg). The low densities of such strengthened Mg alloys have led to their adoption as aerospace materials and (more recently) they are being considered as armour materials. Consequently, understanding their response to high-strain rate loading is becoming increasingly important. Here, the plate-impact technique was employed to measure longitudinal stress evolution in armour-grade wrought Mg-alloy Elektron 675 under 1D shock loading. The strength and spall behaviour was interrogated, with an estimate made of the material's Hugoniot elastic limit. Finally, electron backscatter diffraction (EBSD) techniques were employed to investigate post-shock microstructural changes.

  17. Shot peening influence on corrosion resistance of AE21 magnesium alloy.

    Science.gov (United States)

    2010-12-15

    "Evaluation of the electrochemical characteristics of the AE21 magnesium alloy is presented in the article. : The surfaces of tested alloys were treated by grinding and grinding followed by sodium bicarbonate shotpeening. : The specimens were evaluat...

  18. Development of a Ballistic Specification for Magnesium Alloy AZ31B

    National Research Council Canada - National Science Library

    Jones, Tyrone L; DeLorme, Richard D

    2008-01-01

    .... The magnesium alloy plates were parametrically compared with the minimum performance requirements of aluminum alloy 5083-H131 temper rolled plate using various armor-piercing and fragment-simulating projectiles (FSPs...

  19. Toxicity of magnesium alloy biodegradation products in experiment

    Directory of Open Access Journals (Sweden)

    Yu. M. Neryanov

    2013-08-01

    Full Text Available The article presents information on the study of possible toxic effects of biodegradation products of original magnesium-based alloy on laboratory rats. The used laboratory methods of investigation are described. Author has examined biochemical parameters of plasma on the base of which endogenous intoxication in rats was studied. It was found out that products of alloy biological resorption don’t cause toxic effects on tissues and don’t enhance cell destruction, that is evidenced by the absence of signs of endogenous intoxication and oxidative damage of functional macromolecules. Materials and methods. We used white mongrel male rats weighing 220-270 g (n = 20. Fixator consisting of a modified magnesium alloy ML-10 was implanted into the femur muscle mass of the animals of the experimental group (n = 14. The control group consisted of white mongrel male rats weighing 230-250 g (n = 6, which were not subjected to surgery (intact group. The degree of oxidative damage to proteins, the content of the average molecular weight, nucleic acids and the stable metabolites of nitric oxide were evaluated in plasma. Results and discussion. The studies revealed the reliable (relative to the intact group increase in the content of all fractions of middle molecules in the plasma of the experimental group of rats, the increase shows only that the immune system of animals with magnesium implants is in a reactive state and responds with minor release of biologically active substances into the bloodstream. At this rate of endogenous intoxication this exponent usually increases tenfold, but we have not seen that. Levels of stable metabolites of nitric oxide increase insignificantly(1,4 times, that likely indicates more on the start of adaptive signaling processes than a pathological condition. The experimental data concerning the content of nucleic acids in the plasma of animals with magnesium implants testifies in support of this hypothesis. There were no

  20. Biomedical coatings on magnesium alloys - a review.

    Science.gov (United States)

    Hornberger, H; Virtanen, S; Boccaccini, A R

    2012-07-01

    This review comprehensively covers research carried out in the field of degradable coatings on Mg and Mg alloys for biomedical applications. Several coating methods are discussed, which can be divided, based on the specific processing techniques used, into conversion and deposition coatings. The literature review revealed that in most cases coatings increase the corrosion resistance of Mg and Mg alloys. The critical factors determining coating performance, such as corrosion rate, surface chemistry, adhesion and coating morphology, are identified and discussed. The analysis of the literature showed that many studies have focused on calcium phosphate coatings produced either using conversion or deposition methods which were developed for orthopaedic applications. However, the control of phases and the formation of cracks still appear unsatisfactory. More research and development is needed in the case of biodegradable organic based coatings to generate reproducible and relevant data. In addition to biocompatibility, the mechanical properties of the coatings are also relevant, and the development of appropriate methods to study the corrosion process in detail and in the long term remains an important area of research. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  1. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2009-01-01

    Surface contaminants as a result of thermo-mechanical processing of magnesium alloys, e.g. sheet rolling, can have a negative effect on the corrosion resistance of magnesium alloys. Especially contaminants such as Fe, Ni and Cu, left on the surface of magnesium alloys result in the formation...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... cleaning the AZ31 sheet. However, to obtain reasonable corrosion resistance at least 5 mu m of the surface of AZ31 magnesium alloy sheet have to be removed....

  2. Chemical conversion coating for protecting magnesium alloys from corrosion

    Science.gov (United States)

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  3. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    International Nuclear Information System (INIS)

    Chen Fei; Zhou Hai; Chen Qiang; Ge Yuanjing; Lv Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na 2 SiO 3 -NaB 4 O 7 -(NaPO 3 ) 6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCr15 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel

  4. Metal Injection Molding (MIM of Magnesium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Martin Wolff

    2016-05-01

    Full Text Available Current research has highlighted that magnesium and its alloys as biodegradable material are highly suitable for biomedical applications. The new material fully degrades into nontoxic elements and offers material properties matching those of human bone tissue. As biomedical implants are rather small and complex in shape, the metal injection molding (MIM technique seems to be well suited for the near net shape mass production of such parts. Furthermore, MIM of Mg-alloys is of high interest in further technical fields. This study focusses on the performance of MIM-processing of magnesium alloy powders. It includes Mg-specific development of powder blending, feedstock preparation, injection molding, solvent and thermal debinding and final sintering. Even though Mg is a highly oxygen-affine material forming a stable oxide layer on each particle surface, the material can be sintered to nearly dense parts, providing mechanical properties matching those of as cast material. An ultimate tensile strength of 142 MPa, yield strength of 67 MPa, elastic modulus of 40 GPa and 8% elongation at fracture could be achieved using novel organic polymer binders for the feedstock preparation. Thus, first implant demonstrator parts could be successfully produced by the MIM technique.

  5. Manufacturing and characterization of magnesium alloy foils for use as anode materials in rechargeable magnesium ion batteries

    Science.gov (United States)

    Schloffer, Daniel; Bozorgi, Salar; Sherstnev, Pavel; Lenardt, Christian; Gollas, Bernhard

    2017-11-01

    The fabrication of thin foils of magnesium for use as anode material in rechargeable magnesium ion batteries is described. In order to improve its workability, the magnesium was alloyed by melting metallurgy with zinc and/or gadolinium, producing saturated solid solutions. The material was extruded to thin foils and rolled to a thickness of approximately 100 μm. The electrochemical behavior of Mg-1.63 wt% Zn, Mg-1.55 wt% Gd and Mg-1.02 wt% Zn-1.01 wt% Gd was studied in (PhMgCl)2-AlCl3/THF electrolyte by cyclic voltammetry and galvanostatic cycling in symmetrical cells. Analysis of the current-potential curves in the Tafel region and the linear region close to the equilibrium potential show almost no effect of the alloying elements on the exchange current densities (5-45 μA/cm2) and the transfer coefficients. Chemical analyses of the alloy surfaces and the electrolyte demonstrate that the alloying elements not only dissolve with the magnesium during the anodic half-cycles, but also re-deposit during the cathodic half-cycles together with the magnesium and aluminum from the electrolyte. Given the negligible corrosion rate in aprotic electrolytes under such conditions, no adverse effects of alloying elements are expected for the performance of magnesium anodes in secondary batteries.

  6. Determination of thermal conductivity of magnesium-alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An indirect method, Angstroms method was adopted and an instrument was designed to determine the thermal conductivity of magnesium metal and alloys. Angstroms method is an axial periodic heat flow technique by which the thermal diffusivity can be measured directly. Then thermal conductivity can be obtained with relation to thermal diffusivity. Compared with the recommended data from the literature the fitted values of the thermal diffiusivity correspond with 3%, and the credible probability of the thermal conductivity in the range of 0-450 ℃ is about 95%. The method is applicable in the given temperature range.

  7. Anticorrosive behaviour of Cr(VI)-free surface pretreatments applied on magnesium alloys

    OpenAIRE

    Simancas Peco, Joaquín; Fuente, Daniel de la; Chico, Belén; Madueño, L.; Camón, F.; Blanco, M. C.; Morcillo, Manuel

    2013-01-01

    Among the anticorrosive protection technologies for magnesium alloys, the development of paint systems is a pressing need especially for the automotive and aeronautical industries. Conventional technologies are based on the use of Cr(VI) based compounds, both in pretreatments and primers, but for health and environmental reasons these technologies are being abandoned. An added problem in the painting of magnesium alloys is the lack of adhesion and the high reactivity of magnesium substrates, ...

  8. The High Strain Rate Deformation Behavior of High Purity Magnesium and AZ31B Magnesium Alloy

    Science.gov (United States)

    Livescu, Veronica; Cady, Carl M.; Cerreta, Ellen K.; Henrie, Benjamin L.; Gray, George T.

    The deformation in compression of pure magnesium and AZ31B magnesium alloy, both with a strong basal pole texture, has been investigated as a function of temperature, strain rate, and specimen orientation. The mechanical response of both metals is highly dependent upon the orientation of loading direction with respect to the basal pole. Specimens compressed along the basal pole direction have a high sensitivity to strain rate and temperature and display a concave down work hardening behavior. Specimens loaded perpendicularly to the basal pole have a yield stress that is relatively insensitive to strain rate and temperature and a work hardening behavior that is parabolic and then linearly upwards. Both specimen orientations display a mechanical response that is sensitive to temperature and strain rate. Post mortem characterization of the pure magnesium was conducted on a subset of specimens to determine the microstructural and textural evolution during deformation and these results are correlated with the observed work hardening behavior and strain rate sensitivities were calculated.

  9. Microstructural design of magnesium alloys for elevated temperature performance

    Science.gov (United States)

    Bryan, Zachary Lee

    Magnesium alloys are promising for automotive and aerospace applications requiring lightweight structural metals due to their high specific strength. Weight reductions through material substitution significantly improve fuel efficiency and reduce greenhouse gas emissions. Challenges to widespread integration of Mg alloys primarily result from their limited ductility and elevated temperature strength. This research presents a microstructurally-driven systems design approach to Mg alloy development for elevated temperature applications. The alloy properties that were targeted included creep resistance, elevated temperature strength, room temperature ductility, and material cost. To enable microstructural predictions during the design process, computational thermodynamics was utilized with a newly developed atomic mobility database for HCP-Mg. The mobilities for Mg self-diffusion, as well as Al, Ag, Sn, and Zn solute diffusion in HCP-Mg were optimized from available diffusion literature using DICTRA. The optimized mobility database was then validated using experimental diffusion couples. To limit dislocation creep mechanisms in the first design iteration, a microstructure consisting of Al solutes in solid solution and a fine dispersion of Mg2Sn precipitates was targeted. The development of strength and diffusion models informed by thermodynamic predictions of phase equilibria led to the selection of an optimum Mg-1.9at%Sn-1.5at%Al (TA) alloy for elevated temperature performance. This alloy was cast, solution treated based upon DICTRA homogenization simulations, and then aged. While the tensile and creep properties were competitive with conventional Mg alloys, the TA mechanical performance was ultimately limited because of abnormal grain growth that occurred during solution treatment and the basal Mg2Sn particle morphology. For the second design iteration, insoluble Mg2Si intermetallic particles were added to the TA alloy to provide enhanced grain boundary pinning

  10. Complex anticorrosion coating for ZK30 magnesium alloy

    International Nuclear Information System (INIS)

    Lamaka, S.V.; Knoernschild, G.; Snihirova, D.V.; Taryba, M.G.; Zheludkevich, M.L.; Ferreira, M.G.S.

    2009-01-01

    This work aims at developing a new complex anticorrosion protection system for ZK30 magnesium alloy. This protective coating is based on an anodic oxide layer loaded with corrosion inhibitors in its pores, which is then sealed with a sol-gel hybrid polymer. The porous oxide layer is produced by spark anodizing. The sol-gel film shows good adhesion to the oxide layer as it penetrates through the pores of the anodized layer forming an additional transient oxide-sol-gel interlayer. The thickness of this complex protective coating is about 3.7-7.0 μm. A blank oxide-sol-gel coating system or one doped with Ce 3+ ions proved to be effective corrosion protection for the magnesium alloy preventing corrosion attack after exposure for a relatively long duration in an aggressive NaCl solution. The structure and the thickness of the anodized layer and the sol-gel film were characterized by scanning electron microscopy (SEM). The corrosion behaviour of the ZK30 substrates pre-treated with the complex coating was tested by electrochemical impedance spectroscopy (EIS), scanning vibrating electrode technique (SVET), and scanning ion-selective electrode techniques (SIET).

  11. Effectivity of fluoride treatment on hydrogen and corrosion product generation in temporal implants for different magnesium alloys.

    Science.gov (United States)

    Trinidad, Javier; Arruebarrena, Gurutze; Marco, Iñigo; Hurtado, Iñaki; Sáenz de Argandoña, Eneko

    2013-12-01

    The increasing interest on magnesium alloys relies on their biocompatibility, bioabsorbility and especially on their mechanical properties. Due to these characteristics, magnesium alloys are becoming a promising solution to be used, as temporary implants. However, magnesium alloys must overcome their poor corrosion resistance. This article analyses the corrosion behaviour in phosphate-buffered saline solution of three commercial magnesium alloys (AZ31B, WE43 and ZM21) as well as the influence of fluoride treatment on their corrosion behaviour. It is shown that the corrosion rate of all the alloys is decreased by fluoride treatment. However, fluoride treatment affects each alloy differently.

  12. Biofunctionalized anti-corrosive silane coatings for magnesium alloys.

    Science.gov (United States)

    Liu, Xiao; Yue, Zhilian; Romeo, Tony; Weber, Jan; Scheuermann, Torsten; Moulton, Simon; Wallace, Gordon

    2013-11-01

    Biodegradable magnesium alloys are advantageous in various implant applications, as they reduce the risks associated with permanent metallic implants. However, a rapid corrosion rate is usually a hindrance in biomedical applications. Here we report a facile two step procedure to introduce multifunctional, anti-corrosive coatings on Mg alloys, such as AZ31. The first step involves treating the NaOH-activated Mg with bistriethoxysilylethane to immobilize a layer of densely crosslinked silane coating with good corrosion resistance; the second step is to impart amine functionality to the surface by treating the modified Mg with 3-amino-propyltrimethoxysilane. We characterized the two-layer anticorrosive coating of Mg alloy AZ31 by Fourier transform infrared spectroscopy, static contact angle measurement and optical profilometry, potentiodynamic polarization and AC impedance measurements. Furthermore, heparin was covalently conjugated onto the silane-treated AZ31 to render the coating haemocompatible, as demonstrated by reduced platelet adhesion on the heparinized surface. The method reported here is also applicable to the preparation of other types of biofunctional, anti-corrosive coatings and thus of significant interest in biodegradable implant applications. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  13. Essential Magnesium Alloys Binary Phase Diagrams and Their Thermochemical Data

    Directory of Open Access Journals (Sweden)

    Mohammad Mezbahul-Islam

    2014-01-01

    Full Text Available Magnesium-based alloys are becoming a major industrial material for structural applications because of their potential weight saving characteristics. All the commercial Mg alloys like AZ, AM, AE, EZ, ZK, and so forth series are multicomponent and hence it is important to understand the phase relations of the alloying elements with Mg. In this work, eleven essential Mg-based binary systems including Mg-Al/Zn/Mn/Ca/Sr/Y/Ni/Ce/Nd/Cu/Sn have been reviewed. Each of these systems has been discussed critically on the aspects of phase diagram and thermodynamic properties. All the available experimental data has been summarized and critically assessed to provide detailed understanding of the systems. The phase diagrams are calculated based on the most up-to-date optimized parameters. The thermodynamic model parameters for all the systems except Mg-Nd have been summarized in tables. The crystallographic information of the intermetallic compounds of different binary systems is provided. Also, the heat of formation of the intermetallic compounds obtained from experimental, first principle calculations and CALPHAD optimizations are provided. In addition, reoptimization of the Mg-Y system has been done in this work since new experimental data showed wider solubility of the intermetallic compounds.

  14. Effects of silicon on mechanical properties of AM60 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Hu Yong

    2012-08-01

    Full Text Available Silicon was added to improve the tensile, wear and creep behaviors of AM60 magnesium alloy in this study. The investigation has been undertaken by means of universal testing machine, HBE-3000A Brinell hardness tester, M-2000 friction-wear machine, DMA-Q800 creep machine, optical microscopy (OM and scanning electron microscopy (SEM. The results indicate that the Chinese script type Mg2Si particles are formed by adding Si into the AM60 magnesium alloy. The ultimate tensile strength and hardness of the AM60 magnesium alloy increases with the Si addition, and the ultimate tensile strength and hardness of the AM60+1.0wt.%Si alloy are increased by 12% and 19.8%, respectively in comparison with that of the AM60 magnesium alloy. The wear property and the high temperature creep property of the AM60 magnesium alloy are also improved with Si addition. The wear mechanisms of the AM60 and AM60+1.0wt.%Si alloys are adhesive wear and abrasion wear, respectively. While, the elongation of the AM60 magnesium alloy decreases with the addition of Si. The optimum Si addition content is 1.0wt.%.

  15. Influence of heat treatment on magnesium alloys meant to automotive industry

    NARCIS (Netherlands)

    Popescu, G.; Moldovan, P.; Bojin, D.; Sillekens, W.H.

    2009-01-01

    The paper presents a study concerning the heat treatment realized on magnesium alloys, from AZ80 and ZK60 class. These alloys are destined to replace the conventional ferrous and aluminum alloys in automotive industry. It was realized the heat treatment, T5 - artificially aging, and it were

  16. Fracture behaviour of a magnesium–aluminium alloy treated by selective laser surface melting treatment

    International Nuclear Information System (INIS)

    Taltavull, C.; López, A.J.; Torres, B.; Rams, J.

    2014-01-01

    Highlights: • β-Mg 17 Al 12 presents fragile fracture behavior decreasing the ductility of AZ91D. • SLSM treatment only modifies the β-Mg 17 Al 12 phase whilst α-Mg remains unaltered. • In-situ SEM bending test allows to observe and data record of the crack propagation. • Eutectic microestructure of modified β-phase presents ductile fracture behaviour. • Fracture toughness of laser treated specimen is 40% greater than as-received alloy. - Abstract: Fracture behaviour of AZ91D magnesium alloy is dominated by the brittle fracture of the β-Mg 17 Al 12 phase so its modification is required to improve the toughness of this alloy. The novel laser treatment named as Selective Laser Surface Melting (SLSM) is characterized by the microstructural modification of the β-Mg 17 Al 12 phase without altering the α-Mg matrix. We have studied the effect of the selected microstructural modification induced by the laser treatment in the fracture behaviour of the alloy has been studied using in situ Scanning Electron Microscopy bending test. This test configuration allows the in situ observation of the crack progression and the record of the load–displacement curve. It has been observed that the microstructural modification introduced by SLSM causes an increase of 40% of the fracture toughness of the treated specimen. This phenomenon can be related with the transition from brittle to ductile fracture behaviour of the laser modified β-phase

  17. Magnesium alloy AZ63A reinforcement by alloying with gallium and using high-disperse ZrO2 particles

    Directory of Open Access Journals (Sweden)

    J. Khokhlova

    2016-12-01

    Full Text Available The aim of this work was to obtain an experimental magnesium alloy by remelting standard AZ63A alloy with addition of gallium ligatures and ZrO2 particles. This allowed reinforcement of alloy and increase its hardness and Young's modulus. The chemical analysis of this alloy shows two types of structures which are evenly distributed in volume. Thus we can conclude that reinforcing effect is the result of formation of intermetallic phase Mg5-Ga2.

  18. The microstructure of mechanically alloyed nanocrystalline aluminium-magnesium

    Energy Technology Data Exchange (ETDEWEB)

    Gubicza, J. [Dept. of General Physics, Eoetvoes Univ., Budapest (Hungary); Dept. of Solid State Physics, Eoetvoes Univ., Budapest (Hungary); Kassem, M. [Dept. of Materials Science and Engineering, Faculty of Petroleum and Mining, Suez Canal Univ., Suez (Egypt); Ungar, T. [Dept. of General Physics, Eoetvoes Univ., Budapest (Hungary)

    2004-07-01

    The effect of the nominal Mg content and the milling time on the microstructure of mechanically alloyed Al(Mg) solid solutions is studied. The crystallite size distribution and the dislocation structure are determined by X-ray diffraction peak profile analysis. Magnesium gradually goes into solid solution during ball milling and after 3 h almost all of the Mg atoms are soluted into the Al matrix. With increasing milling time the Mg content in solid solution, the dislocation density as well as the hardness are increasing, whereas the crystallite size is decreasing. A similar tendency of these parameters is observed at a particular duration of ball milling with increasing of the nominal Mg content. At the same time for a long milling period the dislocation density slightly decreases together with a slight reduction of the hardness. (orig.)

  19. Surface modifications of magnesium alloys for biomedical applications.

    Science.gov (United States)

    Yang, Jingxin; Cui, Fuzhai; Lee, In Seop

    2011-07-01

    In recent years, research on magnesium (Mg) alloys had increased significantly for hard tissue replacement and stent application due to their outstanding advantages. Firstly, Mg alloys have mechanical properties similar to bone which avoid stress shielding. Secondly, they are biocompatible essential to the human metabolism as a factor for many enzymes. In addition, main degradation product Mg is an essential trace element for human enzymes. The most important reason is they are perfectly biodegradable in the body fluid. However, extremely high degradation rate, resulting in too rapid loss of mechanical strength in chloride containing environments limits their applications. Engineered artificial biomaterials with appropriate mechanical properties, surface chemistry, and surface topography are in a great demand. As the interaction between the cells and tissues with biomaterials at the tissue--implant interface is a surface phenomenon; surface properties play a major role in determining both the biological response to implants and the material response to the physiological condition. Therefore, the ability to modify the surface properties while preserve the bulk properties is important, and surface modification to form a hard, biocompatible and corrosion resistant modified layer have always been an interesting topic in biomaterials field. In this article, attempts are made to give an overview of the current research and development status of surface modification technologies of Mg alloys for biomedical materials research. Further, the advantages/disadvantages of the different methods and with regard to the most promising method for Mg alloys are discussed. Finally, the scientific challenges are proposed based on own research and the work of other scientists.

  20. Magnesium and its alloys as degradable biomaterials : Corrosion studies using potentiodynamic and EIS electrochemical techniques

    OpenAIRE

    Müller, Wolf Dieter; Nascimento, Maria Lucia; Zeddies, Miriam; Córsico, Mariana; Gassa, Liliana Mabel; Fernández Lorenzo de Mele, Mónica Alicia

    2007-01-01

    Magnesium is potentially useful for orthopaedic and cardiovascular applications. However, the corrosion rate of this metal is so high that its degradation occurs before the end of the healing process. In industrial media the behaviour of several magnesium alloys have been probed to be better than magnesium performance. However, the information related to their corrosion behaviour in biological media is insufficient. The aim of this work is to study the influence of the components of organic f...

  1. An investigation into the sealing of magnesium alloy cans by argon-arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, A.F.

    1964-05-15

    The weldability of several magnesium alloys, which may be suitable as canning materials has been investigated. The most suitable welding conditions necessary for sealing Magnox C cans are recommended.

  2. Corrosion protection of AM60B magnesium alloy by application of ...

    Indian Academy of Sciences (India)

    it appears that more investigation is needed to develop safe and effective routes for ... conversion film on the magnesium alloy as an environment- friendly alternative for ... Prior to the electrochemical measurements, working elec- trodes were ...

  3. Preparation and corrosion resistance of magnesium phytic acid/hydroxyapatite composite coatings on biodegradable AZ31 magnesium alloy.

    Science.gov (United States)

    Zhang, Min; Cai, Shu; Zhang, Feiyang; Xu, Guohua; Wang, Fengwu; Yu, Nian; Wu, Xiaodong

    2017-06-01

    In this work, a magnesium phytic acid/hydroxyapatite composite coating was successfully prepared on AZ31 magnesium alloy substrate by chemical conversion deposition technology with the aim of improving its corrosion resistance and bioactivity. The influence of hydroxyapatite (HA) content on the microstructure and corrosion resistance of the coatings was investigated. The results showed that with the increase of HA content in phytic acid solution, the cracks on the surface of the coatings gradually reduced, which subsequently improved the corrosion resistance of these coated magnesium alloy. Electrochemical measurements in simulated body fluid (SBF) revealed that the composite coating with 45 wt.% HA addition exhibited superior surface integrity and significantly improved corrosion resistance compared with the single phytic acid conversion coating. The results of the immersion test in SBF showed that the composite coating could provide more effective protection for magnesium alloy substrate than that of the single phytic acid coating and showed good bioactivity. Magnesium phytic acid/hydroxyapatite composite, with the desired bioactivity, can be synthesized through chemical conversion deposition technology as protective coatings for surface modification of the biodegradable magnesium alloy implants. The design idea of the new type of biomaterial is belong to the concept of "third generation biomaterial". Corrosion behavior and bioactivity of coated magnesium alloy are the key issues during implantation. In this study, preparation and corrosion behavior of magnesium phytic acid/hydroxyapatite composite coatings on magnesium alloy were studied. The basic findings and significance of this paper are as follows: 1. A novel environmentally friendly, homogenous and crack-free magnesium phytic acid/hydroxyapatite composite coating was fabricated on AZ31 magnesium alloy via chemical conversion deposition technology with the aim of enhancing its corrosion resistance and

  4. Polyaspartic acid as a corrosion inhibitor for WE43 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lihui Yang

    2015-03-01

    Full Text Available The inhibition behavior of polyaspartic acid (PASP as an environment-friendly corrosion inhibitor for WE43 magnesium alloy was investigated in 3.5 wt.% NaCl solution by means for EIS measurement, potentiodynamic polarization curve, and scanning electron microscopy. The results show that PASP can inhibit the corrosion of WE43 magnesium alloy. The maximum inhibition efficiency is achieved when PASP concentration is 400 ppm in this study.

  5. Polyaspartic acid as a corrosion inhibitor for WE43 magnesium alloy

    OpenAIRE

    Lihui Yang; Yantao Li; Bei Qian; Baorong Hou

    2015-01-01

    The inhibition behavior of polyaspartic acid (PASP) as an environment-friendly corrosion inhibitor for WE43 magnesium alloy was investigated in 3.5 wt.% NaCl solution by means for EIS measurement, potentiodynamic polarization curve, and scanning electron microscopy. The results show that PASP can inhibit the corrosion of WE43 magnesium alloy. The maximum inhibition efficiency is achieved when PASP concentration is 400 ppm in this study.

  6. Influence of Heat Treatment on the Corrosion Behavior of Purified Magnesium and AZ31 Alloy

    OpenAIRE

    Khalifeh, Sohrab; Burleigh, T. David

    2017-01-01

    Magnesium and its alloys are ideal for biodegradable implants due to their biocompatibility and their low-stress shielding. However, they can corrode too rapidly in the biological environment. The objective of this research was to develop heat treatments to slow the corrosion of high purified magnesium and AZ31 alloy in simulated body fluid at 37{\\deg}C. Heat treatments were performed at different temperatures and times. Hydrogen evolution, weight loss, PDP, and EIS methods were used to measu...

  7. Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

    International Nuclear Information System (INIS)

    Jiang, Xiao; Guo, Ruiguang; Jiang, Shuqin

    2015-01-01

    Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E corr by 157 mV and decrease the i corr by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy

  8. Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Xiao, E-mail: xiaoxiao217@126.com; Guo, Ruiguang; Jiang, Shuqin

    2015-06-30

    Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E{sub corr} by 157 mV and decrease the i{sub corr} by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy.

  9. The use of boron trifluoride and alkoxiboroxines as extinguishants for magnesium alloy fires

    International Nuclear Information System (INIS)

    Newman, R.N.

    1987-11-01

    The extinguishants currently available for putting out magnesium alloy fires work by covering the burning fuel and excluding both the oxygen and nitrogen from the reaction zone. It has been reported that boron trifluoride and trimethoxi-and tributoxi-boroxine may act in a more specific chemical way on the combustion reactions. In this report an investigation into the effectiveness of these compounds on magnesium alloy fires is described. (author)

  10. Corrosion fatigue and stress corrosion cracking of magnesium alloys in a simulated physiological environment

    OpenAIRE

    Jafari, Sajjad

    2017-01-01

    Magnesium (Mg) alloys have attracted great attention as potential materials for temporary implants in uses such as pins, screws, plates and stents. The usage of Mg alloys is appealing as it avoids the need for a follow-up surgery commonly undertaken when implants are constructed out of traditional materials such as titanium alloys, stainless steels and cobalt-chromium alloys. This reduces health care costs and inconvenience for patients. However, the poor corrosion resistanc...

  11. Improving Corrosion Resistance and Biocompatibility of Magnesium Alloy by Sodium Hydroxide and Hydrofluoric Acid Treatments

    Directory of Open Access Journals (Sweden)

    Chang-Jiang Pan

    2016-12-01

    Full Text Available Owing to excellent mechanical property and biodegradation, magnesium-based alloys have been widely investigated for temporary implants such as cardiovascular stent and bone graft; however, the fast biodegradation in physiological environment and the limited surface biocompatibility hinder their clinical applications. In the present study, magnesium alloy was treated by sodium hydroxide (NaOH and hydrogen fluoride (HF solutions, respectively, to produce the chemical conversion layers with the aim of improving the corrosion resistance and biocompatibility. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR and X-ray photoelectron spectroscopy (XPS indicated that the chemical conversion layers of magnesium hydroxide or magnesium fluoride were obtained successfully. Sodium hydroxide treatment can significantly enhance the surface hydrophilicity while hydrogen fluoride treatment improved the surface hydrophobicity. Both the chemical conversion layers can obviously improve the corrosion resistance of the pristine magnesium alloy. Due to the hydrophobicity of magnesium fluoride, HF-treated magnesium alloy showed the relative better corrosion resistance than that of NaOH-treated substrate. According to the results of hemolysis assay and platelet adhesion, the chemical surface modified samples exhibited improved blood compatibility as compared to the pristine magnesium alloy. Furthermore, the chemical surface modified samples improved cytocompatibility to endothelial cells, the cells had better cell adhesion and proliferative profiles on the modified surfaces. Due to the excellent hydrophilicity, the NaOH-treated substrate displayed better blood compatibility and cytocompatibility to endothelial cells than that of HF-treated sample. It was considered that the method of the present study can be used for the surface modification of the magnesium alloy to enhance the corrosion resistance and biocompatibility.

  12. A review on the effect of welding on the corrosion of magnesium alloys

    Science.gov (United States)

    Mohamed, N. S.; Alias, J.

    2017-10-01

    Welding is an important joining technique for lightweight alloys with their increasing applications in aerospace, aircraft, automotive, electronics and other industries. The applications of lightweight alloys particularly magnesium alloys increased rapidly due to their beneficial properties such as low density, high strength-to-mass ratio, good dimensional stability, electromagnetic shielding and good recyclability. The effect of welding on the corrosion of magnesium alloys are reviewed in this paper, which closely related to the developed microstructure by the welding process. The paper focuses particularly on friction stir and laser welding. The basic principles of friction stir and laser welding are discussed, to present the likelihood of defects which significantly affect the corrosion of magnesium alloy. The finding in corrosion demonstrated the morphology of corrosion occurrence on each welded region, and observation on the potential and current values are also included.

  13. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  14. Improved surface corrosion resistance of WE43 magnesium alloy by dual titanium and oxygen ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Ying [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Guosong; Lu, Qiuyuan [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Jun [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Xu, Ruizhen [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Yeung, Kelvin W.K., E-mail: wkkyeung@hku.hk [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

    2013-02-01

    Magnesium alloys are potential biodegradable materials and have attracted much attention due to their outstanding biological performance and mechanical properties. However, their rapid degradation inside the human body cannot meet clinical needs. In order to improve the corrosion resistance, dual titanium and oxygen ion implantation is performed to modify the surface of the WE43 magnesium alloy. X-ray photoelectron spectroscopy is used to characterize the microstructures in the near surface layer and electrochemical impedance spectroscopy, potentiodynamic polarization, and immersion tests are employed to investigate the corrosion resistance of the implanted alloys in simulated body fluids. The results indicate that dual titanium and oxygen ion implantation produces a TiO{sub 2}-containing surface film which significantly enhances the corrosion resistance of WE43 magnesium alloy. Our data suggest a simple and practical means to improve the corrosion resistance of degradable magnesium alloys. - Highlights: ► Surface modification of WE43 magnesium alloy using dual ion implantation ► Dual Ti and O ion implantation produces a homogeneous TiO{sub 2}-containing surface film ► Significant improvement of the alloy corrosion resistance after the dual ion implantation.

  15. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    Science.gov (United States)

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  16. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys.

    Science.gov (United States)

    Zhen, Zhen; Liu, Xiaoli; Huang, Tao; Xi, TingFei; Zheng, Yufeng

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg(2+) concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl2 and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg(2+) reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg(2+) (300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg(2+) concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg(2+). The Mg extract culture media caused no cytotoxicity, with pH=8.44 and 47.80 μg/mL Mg(2+). It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation. Copyright © 2014. Published by Elsevier B.V.

  17. Corrosion resistance of multilayered magnesium phosphate/magnesium hydroxide film formed on magnesium alloy using steam-curing assisted chemical conversion method

    International Nuclear Information System (INIS)

    Ishizaki, Takahiro; Kudo, Ruriko; Omi, Takeshi; Teshima, Katsuya; Sonoda, Tsutomu; Shigematsu, Ichinori; Sakamoto, Michiru

    2012-01-01

    Anticorrosive multilayered films were successfully prepared on magnesium alloy AZ31 by chemical conversion treatment, followed by steam curing treatment. The crystal structures, chemical composition, surface morphologies, chemical bonding states of the film was characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and field emission scanning electron microscope (FE-SEM) measurements. All the films had thicknesses of ranging from 24 to 32 μm. The film had two layers that were composed of crystalline NH 4 MgPO 4 ·H 2 O, Mg 2 PO 4 OH·3H 2 O, Mg(OH) 2 and amorphous MgO. The outer layers include magnesium, oxygen, and phosphorous, and the inner layers include magnesium and oxygen. The corrosion resistant performances of the multilayered films in 5 wt% NaCl aqueous solution were investigated by electrochemical and gravimetric measurements. The potentiodynamic polarization curves revealed that the corrosion current density (j corr ) of all the film coated magnesium alloys decreased by more than four orders of magnitude as compared to that of the bare magnesium alloy, indicating that all the films had an inhibiting effect of corrosion reaction. Gravimetric measurements showed that the average corrosion rates obtained from the weight loss rates were estimated to be in the ranges of ca. 0.085–0.129 mm/y. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test revealed that the adhesion of our anticorrosive multilayered film to the magnesium alloy surface was very good.

  18. Degradation of magnesium and its alloys: dependence on the composition of the synthetic biological media.

    Science.gov (United States)

    Mueller, Wolf-Dieter; de Mele, Monica Fernández Lorenzo; Nascimento, Maria Lucia; Zeddies, Miriam

    2009-08-01

    Magnesium and its alloys are highly degradable metals that are potentially useful as biomaterials, especially in orthopaedic and cardiovascular applications. However, the in vivo corrosion has proved to be too high. Because of the complexity of in vivo conditions, a careful study of the corrosion of magnesium in synthetic solutions that simulate the in vivo environment is necessary as a first approach to predict the actual in vivo situation. The aim of this work was to evaluate the influence of the electrolyte composition on the corrosion behavior of magnesium and two Mg-alloys in synthetic biological media. Pure magnesium and its alloys (AZ31 and LAE442) were employed in the experiments. Electrochemical potentiodynamic polarization curves were recorded in sodium chloride and PBS electrolytes with different chloride ion and albumin concentration. Optical and SEM observations complemented by EDX analysis were made. The results showed that magnesium corrosion is localized in chloride- and albumin-containing buffer solutions. They also showed that the chloride concentration and the presence of buffer and protein strongly affect the electrochemical behavior of magnesium and magnesium alloys.

  19. Improvement of corrosion protection property of Mg-alloy by DLC and Si-DLC coatings with PBII technique and multi-target DC-RF magnetron sputtering

    International Nuclear Information System (INIS)

    Masami, Ikeyama; Setsuo, Nakao; Tsutomu, Sonoda; Junho, Choi

    2009-01-01

    Magnesium alloys have been considered as one of the most promising light weight materials with potential applications for automobile and aircraft components. Their poor corrosion resistance, however, has to date prevented wider usage. Diamond-like carbon (DLC) and silicon-incorporated DLC (Si-DLC) coatings are known to provide a high degree of corrosion protection, and hold accordingly promise for enhancing the corrosion resistance of the magnesium alloys. In this work we have studied the effect of coating conditions of DLC coatings as well as Si incorporation into coating on corrosion resistance, deposited onto AZ91 magnesium alloy substrates by plasma based ion implantation (PBII). The influences of a Ti interlayer beneath the DLC, Si-DLC and Ti incorporated DLC (Ti-DLC) coatings fabricated by multi-target direct-current radio-frequency (DC-RF) magnetron sputtering were also examined on both the adhesion strength and corrosion resistance of the materials. We have also examined the effect of the Si content in the Si-DLC coatings made by magnetron sputtering on the alloys' corrosion resistance. The results of potentiodynamic polarization measurements demonstrate that Si-DLC coating deposited by PBII exhibits the highest corrosion resistance in an aqueous 0.05 M NaCl solution. Although Ti layer is helpful in increasing adhesion between DLC coating and AZ91 substrate, it also influences adversely corrosion protection. The ozone treatment of the magnesium alloy's surface before the formation of coatings has been found to improve both adhesion strength and corrosion resistance.

  20. Improvement of corrosion protection property of Mg-alloy by DLC and Si-DLC coatings with PBII technique and multi-target DC-RF magnetron sputtering

    Science.gov (United States)

    Masami, Ikeyama; Setsuo, Nakao; Tsutomu, Sonoda; Junho, Choi

    2009-05-01

    Magnesium alloys have been considered as one of the most promising light weight materials with potential applications for automobile and aircraft components. Their poor corrosion resistance, however, has to date prevented wider usage. Diamond-like carbon (DLC) and silicon-incorporated DLC (Si-DLC) coatings are known to provide a high degree of corrosion protection, and hold accordingly promise for enhancing the corrosion resistance of the magnesium alloys. In this work we have studied the effect of coating conditions of DLC coatings as well as Si incorporation into coating on corrosion resistance, deposited onto AZ91 magnesium alloy substrates by plasma based ion implantation (PBII). The influences of a Ti interlayer beneath the DLC, Si-DLC and Ti incorporated DLC (Ti-DLC) coatings fabricated by multi-target direct-current radio-frequency (DC-RF) magnetron sputtering were also examined on both the adhesion strength and corrosion resistance of the materials. We have also examined the effect of the Si content in the Si-DLC coatings made by magnetron sputtering on the alloys' corrosion resistance. The results of potentiodynamic polarization measurements demonstrate that Si-DLC coating deposited by PBII exhibits the highest corrosion resistance in an aqueous 0.05 M NaCl solution. Although Ti layer is helpful in increasing adhesion between DLC coating and AZ91 substrate, it also influences adversely corrosion protection. The ozone treatment of the magnesium alloy's surface before the formation of coatings has been found to improve both adhesion strength and corrosion resistance.

  1. Characterization of Coatings on Steel Self-Piercing Rivets for Use with Magnesium Alloys

    Science.gov (United States)

    McCune, Robert C.; Forsmark, Joy H.; Upadhyay, Vinod; Battocchi, Dante

    Incorporation of magnesium alloys in self-pierce rivet (SPR) joints poses several unique challenges among which are the creation of spurious galvanic cells and aggravated corrosion of adjacent magnesium when coated steel rivets are employed. This work firstly reviews efforts on development of coatings to steel fasteners for the diminution of galvanic corrosion when used with magnesium alloys. Secondly, approaches, based on several electrochemical methods, for the measurement of the galvanic-limiting effect of a number of commercially-available coatings to hardened 10B37 steel self-piercing rivets inserted into alloy couples incorporating several grades of magnesium are reported. Electrochemical impedance spectroscopy (EIS), zero-resistance ammeter (ZRA), corrosion potential and potential-mapping visualization methods (e.g. scanning vibrating electrode technique — SVET) are illustrated for the several rivet coatings considered.

  2. Corrosion mechanism of model zinc-magnesium alloys in atmospheric conditions

    International Nuclear Information System (INIS)

    Prosek, T.; Nazarov, A.; Bexell, U.; Thierry, D.; Serak, J.

    2008-01-01

    Recently, superior corrosion properties of zinc coatings alloyed with magnesium have been reported. Corrosion behaviour of model zinc-magnesium alloys was studied to understand better the protective mechanism of magnesium in zinc. Alloys containing from 1 to 32 wt.% magnesium, pure zinc, and pure magnesium were contaminated with sodium chloride and exposed to humid air for 28 days. Composition of corrosion products was analyzed using infrared spectroscopy (FTIR), ion chromatography (IC), and Auger electron spectroscopy (AES). The exposure tests were completed with scanning Kelvin probe (SKP) and electrochemical measurements. Weight loss of ZnMg alloys with 1-16 wt.% magnesium was lower than that of pure zinc. Up to 10-fold drop in weight loss was found for materials with 4-8 wt.% Mg in the structure. The improved corrosion stability of ZnMg alloys was connected to the presence of an Mg-based film adjacent to the metal surface. It ensured stable passivity in chloride environment and limited the efficiency of oxygen reduction

  3. Low cycle fatigue behavior of die cast Mg-Al-Mn-Ce magnesium alloy

    Directory of Open Access Journals (Sweden)

    Wu Wei

    2013-11-01

    Full Text Available Fatigue failure is a main failure mode for magnesium and other alloys. It is beneficial for fatigue design and fatigue life improvement to investigate the low cycle fatigue behavior of magnesium alloys. In order to investigate the low cycle fatigue behavior of die cast Mg-Al-Mn-Ce magnesium alloy, the strain controlled fatigue experiments were performed at room temperature and fatigue fracture surfaces of specimens were observed with scanning election microscopy for the alloys under die-cast and aged states. Cyclic stress response curves, strain amplitude versus reversals to failure curve, total strain amplitude versus fatigue life curves and cyclic stress-strain curves of Mg-Al-Mn-Ce alloys were analyzed. The results show that the Mg-Al-Mn-Ce alloys under die-cast (F and aged (T5 states exhibit cyclic strain hardening under the applied total strain amplitudes, and aging treatment could greatly increase the cyclic stress amplitudes of die cast Mg-Al-Mn-Ce alloys. The relationships between the plastic strain amplitude, the elastic strain amplitude and reversals to failure of Mg-Al-Mn-Ce magnesium alloy under different treatment states could be described by Coffin-Manson and Basquin equations, respectively. Observations on the fatigue fracture surface of specimens reveal that the fatigue cracks initiate on the surface of specimens and propagate transgranularly.

  4. Magnesium alloys for temporary implant applications: stress corrosion cracking and biocompatible coating

    OpenAIRE

    Choudhary, Lokesh Kumar

    2017-01-01

    Magnesium (Mg) alloys have emerged as potential candidate materials for construction of biodegradable temporary implant devices particularly due to advantages of favourable mechanical properties, biodegradability and biocompatibility. However, the poor corrosion resistance of Mg alloys in the physiological environment presents a major challenge to their use as biodegradable temporary implants. Furthermore, complex interaction of mechanical loading and aggressive physiological environment may ...

  5. Hard coatings on magnesium alloys by sputter deposition using a pulsed d.c. bias voltage

    Energy Technology Data Exchange (ETDEWEB)

    Reiners, G. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany); Griepentrog, M. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany)

    1995-12-01

    An increasing use of magnesium-based light-metal alloys for various industrial applications was predicted in different technological studies. Companies in different branches have developed machine parts made of magnesium alloys (e.g. cars, car engines, sewing and knitting machines). Hence, this work was started to evaluate the ability of hard coatings obtained by physical vapour deposition (PVD) in combination with coatings obtained by electrochemical deposition to protect magnesium alloys against wear and corrosion. TiN hard coatings were deposited onto magnesium alloys by unbalanced magnetron sputter deposition. A bipolar pulsed d.c. bias voltage was used to limit substrate temperatures to 180 C during deposition without considerable loss of microhardness and adhesion. Adhesion, hardness and load-carrying capacity of TiN coatings deposited directly onto magnesium alloys are compared with the corresponding values of TiN coatings deposited onto substrates which had been coated electroless with an Ni-P alloy interlayer prior to the PVD. (orig.)

  6. Potency of high-intensity ultrasonic treatment for grain refinement of magnesium alloys

    International Nuclear Information System (INIS)

    Ramirez, A.; Qian Ma; Davis, B.; Wilks, T.; StJohn, D.H.

    2008-01-01

    High-intensity ultrasonic treatment (UT) for grain refinement of magnesium alloys has been investigated using a novel theoretical approach in order to better understand its grain-refining potential and the mechanism of nucleation. The process demonstrated significantly superior grain-refining potency to carbon inoculation for Al-containing magnesium alloys but inferior potency to zirconium for Al-free alloys. Details revealed by applying the theoretical approach to ultrasonic grain refinement provide new clues to understanding the mechanism of grain nucleation by UT

  7. Effect of Iron and Magnesium on Alloy AL9M Structure and Properties

    Science.gov (United States)

    Bazhenov, V. E.; Koltygin, A. V.; Belov, V. D.

    2017-09-01

    The effect of iron impurity on the structure and properties of aluminum alloy AL9M, especially its action on magnesium distribution within the structure, is studied. The microstructure of a cast component of this alloy broken during operation is analyzed. It is shown that iron impurity has an unfavorable effect on structure and mechanical properties of a casting due to appearance of Al9Fe2Si and Al18Fe2Mg7Si10 intermetallics. Formation of these intermetallics consumes a considerable amount of magnesium and lowers the content of the Q(Al5Cu2Mg8Si6) strengthening phase in the alloy structure.

  8. The influence of surface microchemistry in protective film formation on multi-phase magnesium alloys

    International Nuclear Information System (INIS)

    Gray-Munro, J.E.; Luan, B.; Huntington, L.

    2008-01-01

    The high strength:weight ratio of magnesium alloys makes them an ideal metal for automotive and aerospace applications where weight reduction is of significant concern. Unfortunately, magnesium alloys are highly susceptible to corrosion particularly in salt-spray conditions. This has limited their use in the automotive and aerospace industries, where exposure to harsh service conditions is unavoidable. The simplest way to avoid corrosion is to coat the magnesium-based substrate by a process such as electroless plating, which is a low-cost, non line of sight process. Magnesium is classified as a difficult to plate metal due to its high reactivity. This means that in the presence of air magnesium very quickly forms a passive oxide layer that must be removed prior to plating. Furthermore, high aluminium content alloys are especially difficult to plate due to the formation of intermetallic species at the grain boundaries, resulting in a non-uniform surface potential across the substrate and thereby further complicating the plating process. The objective of this study is to understand how the magnesium alloy microstructure influences the surface chemistry of the alloy during both pretreatment and immersion copper coating of the substrate. A combination of scanning electron microscopy, energy dispersive spectroscopy and scanning Auger microscopy has been used to study the surface chemistry at the various stages of the coating process. Our results indicate that the surface chemistry of the alloy is different on the aluminum rich β phase of the material compared to the magnesium matrix which leads to preferential deposition of the metal on the aluminum rich phase of the alloy

  9. Divorced eutectic in a HPDC magnesium-aluminum alloy

    International Nuclear Information System (INIS)

    Barbagallo, S.; Laukli, H.I.; Lohne, O.; Cerri, E.

    2004-01-01

    The morphology of the eutectic in a thin-wall high pressure die cast (HPDC) U-shape AM60 magnesium box was investigated by light microscope, SEM, TEM and EPMA. The extremely fast cooling rate taking place in the solidification process produces a highly segregated zone near the boundaries of small grains and a fine distribution of β particles, which is typical of a completely divorced eutectic. It was shown that the segregated zone is coherent with the primary α-Mg grain core even if the increased aluminium content produces a deformation of the hexagonal crystal lattice, which was estimated through diffraction patterns (SADP). The variation of the alloying elements content through the grain boundaries was shown by means of EPMA line scanning. The β particle composition was quantitatively investigated and the results show that, in comparison with the equilibrium phase diagram, the non-equilibrium phase boundary of the Mg 17 Al 12 region is moved some percent towards the lower aluminium content, at the high cooling rate that occurs in high pressure die castings. The cubic structure of the β phase was revealed by diffraction pattern. The presence of small Al-Mn particles both inside the grain and in the boundary region was also put in evidence by TEM

  10. Hydrogen storage in thin film magnesium-scandium alloys

    International Nuclear Information System (INIS)

    Niessen, R.A. H.; Notten, P.H. L.

    2005-01-01

    Thorough electrochemical materials research has been performed on thin films of novel magnesium-scandium hydrogen storage alloys. It was found that palladium-capped thin films of Mg x Sc (1-x) with different compositions (ranging from x=0.50 -0.90) show an increase in hydrogen storage capacity of more than 5-20% as compared to their bulk equivalents using even higher discharge rates. The maximum reversible hydrogen storage capacity at the optimal composition (Mg 80 Sc 20 ) amounts to 1795-bar mAh/g corresponding to a hydrogen content of 2.05 H/M or 6.7-bar wt.%, which is close to five times that of the commonly used hydride-forming materials in commercial NiMH batteries. Galvanostatic intermittent titration technique (GITT) measurements show that the equilibrium pressure during discharge is lower than that of bulk powders by one order of magnitude (10 -7 -bar mbar versus 10 -6 -bar mbar, respectively)

  11. Interfacial Reaction During Dissimilar Joining of Aluminum Alloy to Magnesium and Titanium Alloys

    Science.gov (United States)

    Robson, J. D.; Panteli, A.; Zhang, C. Q.; Baptiste, D.; Cai, E.; Prangnell, P. B.

    Ultrasonic welding (USW), a solid state joining process, has been used to produce welds between AA6111 aluminum alloy and AZ31 magnesium alloys or titanium alloy Ti-6Al-4V. The mechanical properties of the welds have been assessed and it has been shown that it is the nature and thickness of the intermetallic compounds (IMCs) at the joint line that are critical in determining joint strength and particularly fracture energy. Al-Mg welds suffer from a very low fracture energy, even when strength is comparable with that of similar metal Mg-Mg welds, due to a thick IMC layer always being formed. It is demonstrated that in USW of Al-Ti alloy the slow interdiffusion kinetics means that an IMC layer does not form during welding, and fracture energy is greater. A model has been developed to predict IMC formation during welding and provide an understanding of the critical factors that determine the IMC thickness. It is predicted that in Al-Mg welds, most of the lMC thickening occurs whilst the IMC regions grow as separate islands, prior to the formation of a continuous layer.

  12. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  13. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Science.gov (United States)

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-01-01

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research. PMID:28788646

  14. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys.

    Science.gov (United States)

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-05-08

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg 17 Al 12 and Mg₂Al₃. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  15. Influence of Microstructure on Corrosion Property of Mg-Al-Zn Alloy

    International Nuclear Information System (INIS)

    Lee, Jeong Ja; Na, Seung Chan; Yang, Won Seong; Hwang, WoonSuk; Jang, Si Sung; Yoo, Hwang Ryong

    2006-01-01

    Influence of microstructure on the corrosion property of Mg-Al-Zn Alloy was investigated using potentiodynamic polarization experiments, galvanic coupling experiments, and scanning electron microscopy in sodium chloride solutions. Pitting was the mot common form of attack in chloride solution, and filiform corrosion was also occurred in AZ91D-T4 alloy. On the contrary, filiform attack in the bulk matrix was predominant corrosion form in AZ91D-T6 alloy, and the number and size of pit were decreased than those of AZ91D-T4 alloy. Galvanic coupling effect between Mg 17 Al 12 and matrix was existed, but the propagation of galvanic corrosion was localized only near the Mg 17 Al 12 phase in AZ91D-6T alloy. The corrosion resistance of Mg-Al matrix increased with decreasing Al content in the matrix. And, it could be regarded that Al content in the matrix is decreased by precipitation of Mg 17 Al 12 curing the aging treatment and it decreases the anodic reaction rate of the matrix and galvanic effect in AZ91D-T6 alloy. It could be considered that the composition and macrostructure of surface protective layer would be varied by precipitation of Mg 17 Al 12 and subsequent decreasing of Al content in the matrix. And it would contribute the corrosion resistance of AZ91D-T6 aging alloy

  16. Insight of magnesium alloys and composites for orthopedic implant applications – a review

    Directory of Open Access Journals (Sweden)

    R Radha

    2017-09-01

    Full Text Available Magnesium (Mg and its alloys have been widely researched for orthopedic applications recently. Mg alloys have stupendous advantages over the commercially available stainless steel, Co-Cr-Ni alloy and titanium implants. Till date, extensive mechanical, in-vitro and in-vivo studies have been done to improve the biomedical performance of Mg alloys through alloying, processing conditions, surface modification etc. This review comprehensively describes the strategies for improving the mechanical and degradation performance of Mg alloys through properly tailoring the composition of alloying elements, reinforcements and processing techniques. It also highlights the status and progress of research in to (i the selection of nutrient elements for alloying, reinforcement and its effects (ii type of Mg alloy system (binary, ternary and quaternary and composites (iii grain refinement for strengthening through severe plastic deformation techniques. Furthermore it also emphasizes on the importance of Mg composites with regard to hard tissue applications.

  17. Energy investigations on the mechanical properties of magnesium alloyed by X = C, B, N, O and vacancy

    KAUST Repository

    Wu, Xiaozhi; Liu, Lili; Wang, Rui; Gan, Liyong; Liu, Qing

    2013-01-01

    The generalized stacking fault (GSF) energies and surface energies of magnesium and its alloys with alloying atoms X = C, B, N, O and vacancy have been investigated using the first-principles methods. It is found that the predominant reducing

  18. Application of YAG Laser TIG Arc Hybrid Welding to Thin AZ31B Magnesium Alloy Sheet

    Science.gov (United States)

    Kim, Taewon; Kim, Jongcheol; Hasegawa, Yu; Suga, Yasuo

    A magnesium alloy is said to be an ecological material with high ability of recycling and lightweight property. Especially, magnesium alloys are in great demand on account of outstanding material property as a structural material. Under these circumstances, research and development of welding process to join magnesium alloy plates are of great significance for wide industrial application of magnesium. In order to use it as a structure material, the welding technology is very important. TIG arc welding process is the most ordinary process to weld magnesium alloy plates. However, since the heat source by the arc welding process affects the magnesium alloy plates, HAZ of welded joint becomes wide and large distortion often occurs. On the other hand, a laser welding process that has small diameter of heat source seems to be one of the possible means to weld magnesium alloy in view of the qualitative improvement. However, the low boiling point of magnesium generates some weld defects, including porosity and solidification cracking. Furthermore, precise edge preparation is very important in butt-welding by the laser welding process, due to the small laser beam diameter. Laser/arc hybrid welding process that combines the laser beam and the arc is an effective welding process in which these two heat sources influence and assist each other. Using the hybrid welding, a synegistic effect is achievable and the disadvantages of the respective processes can be compensated. In this study, YAG laser/TIG arc hybrid welding of thin magnesium alloy (AZ31B) sheets was investigated. First of all, the effect of the irradiation point and the focal position of laser beam on the quality of a weld were discussed in hybrid welding. Then, it was confirmed that a sound weld bead with sufficient penetration is obtained using appropriate welding conditions. Furthermore, it was made clear that the heat absorption efficiency is improved with the hybrid welding process. Finally, the tensile tests

  19. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    International Nuclear Information System (INIS)

    Zaitseva, L.V.; Romaniv, V.I.

    1984-01-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid

  20. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys

    International Nuclear Information System (INIS)

    Zhen, Zhen; Liu, Xiaoli; Huang, Tao; Xi, TingFei; Zheng, Yufeng

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg 2+ concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl 2 and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg 2+ reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg 2+ (< 100 μg/mL) cause no cytotoxicity to L929 cells, of which the cell viability is above 80%, while high concentrations of Mg 2+ (> 300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg 2+ concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg 2+ . The Mg extract culture media caused no cytotoxicity, with pH = 8.44 and 47.80 μg/mL Mg 2+ . It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation. - Highlights: • Mg 2+ and pH have been tested for hemolysis and cytotoxicity of biomedical Mg. • Even 1000 μg/ml Mg 2+ cannot cause hemolysis, but hemolysis reaches 53.8% when pH > 11. • Mg 2+ > 300 μg/mL induces death of L929 and slight alkaline improves the proliferation. • Pure Mg in normal saline induces high hemolysis, but in PBS causes no hemolysis. • True reason

  1. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhen, Zhen [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Liu, Xiaoli [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Huang, Tao [Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Xi, TingFei, E-mail: xitingfei@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Biomedical Engineering Research Center, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Zheng, Yufeng [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China)

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg{sup 2+} concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl{sub 2} and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg{sup 2+} reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg{sup 2+} (< 100 μg/mL) cause no cytotoxicity to L929 cells, of which the cell viability is above 80%, while high concentrations of Mg{sup 2+} (> 300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg{sup 2+} concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg{sup 2+}. The Mg extract culture media caused no cytotoxicity, with pH = 8.44 and 47.80 μg/mL Mg{sup 2+}. It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation. - Highlights: • Mg{sup 2+} and pH have been tested for hemolysis and cytotoxicity of biomedical Mg. • Even 1000 μg/ml Mg{sup 2+} cannot cause hemolysis, but hemolysis reaches 53.8% when pH > 11. • Mg{sup 2+} > 300 μg/mL induces death of L929 and slight alkaline improves the proliferation. • Pure Mg in normal saline induces high

  2. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    International Nuclear Information System (INIS)

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-01-01

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating

  3. A new method for grain refinement in magnesium alloy: High speed extrusion machining

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yao, E-mail: liuyao@ustb.edu.cn [School of Mathematics and Physics, University of Science and Technology Beijing, Beijing 100083 (China); Cai, Songlin [China Electric Power Research Institute, State Grid Corporation of China, Beijing 100192 (China); Dai, Lanhong [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Science, Beijing 100190 (China)

    2016-01-10

    Magnesium alloys have received broad attentions in industry due to their competitive strength to density ratio, but the poor ductility and strength limit their wide range of applications as engineering materials. A novel severe plastic deformation (SPD) technique of high speed extrusion machining (HSEM) was used here. This method could improve the aforementioned disadvantages of magnesium alloys by one single processing step. In this work, systematic HSEM experiments with different chip thickness ratios were conducted for magnesium alloy AZ31B. The microstructure of the chips reveals that HSEM is an effective SPD method for attaining magnesium alloys with different grain sizes and textures. The magnesium alloy with bimodal grain size distribution has increased mechanical properties than initial sample. The electron backscatter diffraction (EBSD) analysis shows that the dynamic recrystallization (DRX) affects the grain refinement and resulting hardness in AZ31B. Based on the experimental observations, a new theoretical model is put forward to describe the effect of DRX on materials during HSEM. Compared with the experimental measurements, the theoretical model is effective to predict the mechanical property of materials after HSEM.

  4. An investigation on the microstructure of an AM50 magnesium alloy

    International Nuclear Information System (INIS)

    Wang, R.M.; Eliezer, A.; Gutman, E.M.

    2003-01-01

    The microstructure and the dislocation arrangement in the die cast AM50 magnesium alloy as well as in the stressed states have been investigated using conventional transmission electron microscopy (TEM), high-resolution TEM and energy dispersive X-ray analysis. The microstructure of the die cast AM50 alloy is found to mainly consist of α-Mg, β-Mg 17 Al 12 and Al 8 Mn 5 phases. Two kinds of β-Mg 17 Al 12 particles with different sizes have been found in the stressed AM50 magnesium alloy. Besides the normal β-Mg 17 Al 12 particles with size around several micrometers as in the die-cast AM50 magnesium alloy, some finer β-Mg 17 Al 12 particles in the stressed states of the AM50 alloy have also been found. The finer β-Mg 17 Al 12 particles are found to be only about tens of nanometers with oval or rod-like morphology, which may be formed during deformation. Dislocation pile-ups have been found in the stressed AM50 alloy for the first time. The spacing between each parallel dislocation in the pile-ups is only several nanometers. The dislocations are confined in the slip planes and piled up against grain boundaries. Dislocations in the networks are found to increase with deformation of the alloy. Also, dislocation networks have been found in the β-Mg 17 Al 12 and Al 8 Mn 5 phases as well as in the matrix in the deformed AM50 magnesium alloy. However, the dislocation pile-ups are found to be almost identical from 1.3% deformation to rupture, which explains the stable tensile yield strength of the AM50 magnesium alloy during the deformation

  5. Corrosion of magnesium alloy AZ31 screws is dependent on the implantation site

    Energy Technology Data Exchange (ETDEWEB)

    Willbold, E. [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany); Kaya, A.A. [Mugla University, Engineering Faculty, Metallurgy and Materials Engineering Department, Mugla (Turkey); Kaya, R.A. [MedicalPark Hospital, Kueltuer Sok No:1, 34160 Bahcelievler, Istanbul (Turkey); Beckmann, F. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Max-Planck-Str.1, D - 21502 Geesthacht (Germany); Witte, F., E-mail: witte.frank@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany)

    2011-12-15

    The corrosion of biodegradable materials is a crucial issue in implant development. Among other materials, magnesium and magnesium based alloys are one of the most promising candidates. Since the corrosion of biodegradable materials depends on different physiological parameters like pH or ion concentrations, the corrosion might be different in different biological environments. To investigate this issue, we produced screws from magnesium alloy AZ31 and implanted them into the hip bone of 14 sheep. After 3 and 6 months, the screws were explanted and analyzed with synchrotron-radiation based micro-computed tomography and hard tissue histology. We found considerable differences in the corrosion behavior of the magnesium screws with respect to its original tissue location. However, we could detect a normal immunological tissue response.

  6. Microstructural evolution during dry wear test in magnesium and Mg-Y alloy

    Energy Technology Data Exchange (ETDEWEB)

    Somekawa, Hidetoshi, E-mail: SOMEKAWA.Hidetoshi@nims.go.jp [Research Center for Strategic Materials, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Maeda, Shunsuke; Hirayama, Tomoko; Matsuoka, Takashi [Department of Mechanical Engineering, Doshisha University, 1-3 Miyakodani, Tatara, Kyotanabe 610-0321 (Japan); Inoue, Tadanobu [Research Center for Strategic Materials, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Mukai, Toshiji [Department of Mechanical Engineering, Kobe University, 1-1 Rokkodai, Kobe, 657-8501 (Japan)

    2013-01-20

    The friction and wear properties of pure magnesium and the Mg-Y alloy were investigated using the pin-on-disk configuration. The friction and wear resistance of the Mg-Y alloy was superior to those of pure magnesium. The wear mechanism was abrasion under all the conditions. The deformed microstructural evolutions near the surface region were observed by transmission electron microscopy and electron backscatter diffraction. The stress and strain states were also evaluated by finite element analysis (FEA). The deformed microstructures of both alloys consisted of the {l_brace}10-12{r_brace} twinning formation and the FEA results showed the occurrence of plastic deformation even at the beginning of the test. The formation of low angle grain boundaries was also confirmed with an increase in the applied load in the Mg-Y alloy. On the other hand, grain refinement due to dynamic recrystallization was observed in pure magnesium as the wear test progressed. The different microstructures resulted from difference in the surface temperature during the wear test, which was estimated to be around 393 K and 363 K for pure magnesium and the Mg-Y alloy, respectively. The high increment temperature in the fine-grained alloys brought about the occurrence of grain boundary sliding, i.e., material softening, which led to a decrease in the friction and wear properties. The present results indicated that one of the methods for enhancing the friction and wear properties is to increase the dynamic recrystallization temperature.

  7. Superior light metals by texture engineering: Optimized aluminum and magnesium alloys for automotive applications

    International Nuclear Information System (INIS)

    Hirsch, J.; Al-Samman, T.

    2013-01-01

    Aluminum and magnesium are two highly important lightweight metals used in automotive applications to reduce vehicle weight. Crystallographic texture engineering through a combination of intelligent processing and alloying is a powerful and effective tool to obtain superior aluminum and magnesium alloys with optimized strength and ductility for automotive applications. In the present article the basic mechanisms of texture formation of aluminum and magnesium alloys during wrought processing are described and the major aspects and differences in deformation and recrystallization mechanisms are discussed. In addition to the crystal structure, the resulting properties can vary significantly, depending on the alloy composition and processing conditions, which can cause drastic texture and microstructure changes. The elementary mechanisms of plastic deformation and recrystallization comprising nucleation and growth and their orientation dependence, either within the homogeneously formed microstructure or due to inhomogeneous deformation, are described along with their impact on texture formation, and the resulting forming behavior. The typical face-centered cubic and hexagonal close-packed rolling and recrystallization textures, and related mechanical anisotropy and forming conditions are analyzed and compared for standard aluminum and magnesium alloys. New aspects for their modification and advanced strategies of alloy design and microstructure to improve material properties are derived

  8. Magnesium and its alloys as degradable biomaterials: corrosion studies using potentiodynamic and EIS electrochemical techniques

    Directory of Open Access Journals (Sweden)

    Wolf Dieter Müller

    2007-03-01

    Full Text Available Magnesium is potentially useful for orthopaedic and cardiovascular applications. However, the corrosion rate of this metal is so high that its degradation occurs before the end of the healing process. In industrial media the behaviour of several magnesium alloys have been probed to be better than magnesium performance. However, the information related to their corrosion behaviour in biological media is insufficient. The aim of this work is to study the influence of the components of organic fluids on the corrosion behaviour of Mg and AZ31 and LAE442 alloys using potentiodynamic, potentiostatic and EIS techniques. Results showed localized attack in chloride containing media. The breakdown potential decreased when chloride concentration increased. The potential range of the passivation region was extended in the presence of albumin. EIS measurements showed that the corrosion behaviour of the AZ31 was very different from that of LAE442 alloy in chloride solutions.

  9. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells.

    Directory of Open Access Journals (Sweden)

    Nezha Ahmad Agha

    Full Text Available Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity.

  10. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells.

    Science.gov (United States)

    Ahmad Agha, Nezha; Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity.

  11. Analysis of heavy alloying elements segregation in gravity cast experimental Mg-Al-Zn-RE alloy

    Directory of Open Access Journals (Sweden)

    A. Żydek

    2010-01-01

    Full Text Available Microstructure of experimental AZ91 alloy with an addition of rare earth elements (RE at a level of 4 wt.% was examined by means of light microscopy. The investigated AZ91 + 4 wt.% RE alloy was fabricated by adding cerium rich mish metal to molten commercial AZ91 alloy. In the microstructure of the resulting alloy, besides α solid solution, α + γ eutectic and discontinuous precipitates of γ phase, also the Al11RE3 phase with needle-like morphology and the polygonal Al10RE2Mn7 phase were revealed. No segregation of rare earth elements was found in the investigated gravity cast alloy, which was confirmed by statistical analysis of cerium concentrations in selected parts of the cast. Similar results were obtained for manganese. Ce and Mn concentrations were determined by a spectrophotometric method.

  12. Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60

    Directory of Open Access Journals (Sweden)

    Xuezhi Zhang

    2012-05-01

    Full Text Available The development of alternative casting processes is essential for the high demand of light weight magnesium components to be used in the automotive industry, which often contain different section thicknesses. Squeeze casting with its inherent advantages has been approved for the capability of minimizing the gas porosity in magnesium alloys. For advanced engineering design of light magnesium automotive applications, it is critical to understand the effect of section thickness on mechanical properties of squeeze cast magnesium alloys. In this study, magnesium alloy AM60 with different section thicknesses of 6, 10 and 20 mm squeeze cast under an applied pressure of 30 MPa was investigated. The prepared squeeze cast AM60 specimens were tensile tested at room termperature. The results indicate that the mechanical properties including yield strength (YS, ultimate tensile strength (UTS and elongation (A decrease with an increase in section thickness of squeeze cast AM60. The microstructure analysis shows that the improvement in the tensile behavior of squeeze cast AM60 is primarily attributed to the low-gas porosity level and fine grain strucuture which result from the variation of cooling rate of different section thickness. The numerical simulation (Magmasoft? was employed to determine the solidification rates of each step, and the simulated results show that the solidification rate of the alloy decreases with an increase in the section thickness. The computed solidification rates support the experimental observation on grain structural development.

  13. Current status and manufacturing technologies of magnesium alloy parts in Japanese home electronics

    Energy Technology Data Exchange (ETDEWEB)

    Nishikawa, Y.; Takara, A. [Corporate Production Engineering Div., Matsushita Electric Industrial Co., Ltd., Osaka (Japan)

    2003-07-01

    The Japanese home electronics market has demanded that the newer products must be smaller, thinner and lighter. The use of magnesium alloys for Japanese home electronics has increased since the latter half of the 1990's. Magnesium alloys have been used mainly for the outer cases of portable electric products, because of their lightness and rigidness. Magnesium is also a promising material from the viewpoint of recycling. Magnesium alloy parts have been mass-produced for the outer cases of portable home electronics, such as, mini-disc player, notebook type personal computer or cell phone. The parts have the characteristics of high quality in appearance and thin walled, complicated shape with rib or boss. Most of them are formed by die-casting or injection molding technologies. After casting, the parts are treated precise machining to clear minute surface cracks or voids. Subsequently, they are operated anti-corrosion treatment and spray coating. Recycling have already carried out for magnesium alloy scraps to be cast again. Paint stripping before remelting is performed by alkali solutions or sandblast techniques for coated scraps. Finally, the development of promising press forming technologies is also introduced. (orig.)

  14. Conventional and improved cytotoxicity test methods of newly developed biodegradable magnesium alloys

    Science.gov (United States)

    Han, Hyung-Seop; Kim, Hee-Kyoung; Kim, Yu-Chan; Seok, Hyun-Kwang; Kim, Young-Yul

    2015-11-01

    Unique biodegradable property of magnesium has spawned countless studies to develop ideal biodegradable orthopedic implant materials in the last decade. However, due to the rapid pH change and extensive amount of hydrogen gas generated during biocorrosion, it is extremely difficult to determine the accurate cytotoxicity of newly developed magnesium alloys using the existing methods. Herein, we report a new method to accurately determine the cytotoxicity of magnesium alloys with varying corrosion rate while taking in-vivo condition into the consideration. For conventional method, extract quantities of each metal ion were determined using ICP-MS and the result showed that the cytotoxicity due to pH change caused by corrosion affected the cell viability rather than the intrinsic cytotoxicity of magnesium alloy. In physiological environment, pH is regulated and adjusted within normal pH (˜7.4) range by homeostasis. Two new methods using pH buffered extracts were proposed and performed to show that environmental buffering effect of pH, dilution of the extract, and the regulation of eluate surface area must be taken into consideration for accurate cytotoxicity measurement of biodegradable magnesium alloys.

  15. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  16. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  17. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  18. Structure and Mechanical Properties of Friction Stir Weld Joints of Magnesium Alloy AZ31

    Science.gov (United States)

    Nagasawa, T.; Otsuka, M.; Yokota, T.; Ueki, T.

    The applicability of friction stir welding to hot rolled sheet of commercial magnesium alloy AZ31 plates has been investigated. Friction stir weld joint showed mechanical strength comparable to that of base material, though the ductility remained at one half of that of the latter. The results are consistent with the microstructure which is characterized by a fine grained bond layer bounded by-intermediate grained base metals. It is found that both anodizing treatment and insertion of aluminum foil between batting faces do not degrade the joint properties at all. The results suggest that friction stir welding can be potentially applied to magnesium alloy.

  19. Microstructure and properties of friction stir butt-welded AZ31 magnesium alloy

    International Nuclear Information System (INIS)

    Wang Xunhong; Wang Kuaishe

    2006-01-01

    Friction stir welding (FSW) is a relatively new joining technique particularly for magnesium and aluminum alloys that are difficult to fusion weld. In this paper, an excellent friction stir weld of AZ31 magnesium alloy was obtained at proper parameter. In the friction stir zone (FSZ), the microstructure of the base material (BM) is replaced by fine grains and small particles of intermetallic compounds. The average microhardness of the friction stir zone is higher than that of the base material. The maximum tensile strength of joint can reach 93% that of the base material. And the failure locations are almost at the heating affected zone

  20. Biocorrosion of magnesium alloys: a new principle in cardiovascular implant technology?

    Science.gov (United States)

    Heublein, B; Rohde, R; Kaese, V; Niemeyer, M; Hartung, W; Haverich, A

    2003-06-01

    To develop and test a new concept of the degradation kinetics of newly developed coronary stents consisting of magnesium alloys. Design of a coronary stent prototype consisting of the non-commercial magnesium based alloy AE21 (containing 2% aluminium and 1% rare earths) with an expected 50% loss of mass within six months. Eleven domestic pigs underwent coronary implantation of 20 stents (overstretch injury). No stent caused major problems during implantation or showed signs of initial breakage in the histological evaluation. There were no thromboembolic events. Quantitative angiography at follow up showed a significant (p biocorrosion seem to be a realistic alternative to permanent implants.

  1. Modelling of hardness prediction of magnesium alloys using artificial neural networks applications

    OpenAIRE

    L.A. Dobrzański; T. Tański; J. Trzaska; L. Čížek

    2008-01-01

    Purpose: In the following paper there have been presented the optimisation of heat treatment condition and structure of the MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 magnesium cast alloy as-cast state and after a heat treatment.Design/methodology/approach: Working out of a neural network model for simulation of influence of temperature, solution heat treatment and ageing time and aluminium content on hardness of the analyzed magnesium cast alloys.Findings: The different heat treatment k...

  2. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    Directory of Open Access Journals (Sweden)

    Takehito Hiraki, Osamu Takeda, Kenichi Nakajima, Kazuyo Matsubae, Shinichiro Nakamura and Tetsuya Nagasaka

    2011-01-01

    Full Text Available In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  3. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    International Nuclear Information System (INIS)

    Hiraki, Takehito; Matsubae, Kazuyo; Nagasaka, Tetsuya; Takeda, Osamu; Nakajima, Kenichi; Nakamura, Shinichiro

    2011-01-01

    In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL) magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  4. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    Energy Technology Data Exchange (ETDEWEB)

    Hiraki, Takehito; Matsubae, Kazuyo; Nagasaka, Tetsuya [Graduate School of Environmental Studies, Tohoku University, Sendai 980-8578 (Japan); Takeda, Osamu [Graduate School of Engineering, Tohoku University, Sendai 980-8578 (Japan); Nakajima, Kenichi [Research Center for Material Cycles and Waste Management, National Institute for Environmental Studies, Tsukuba 305-8506 (Japan); Nakamura, Shinichiro, E-mail: hiraki@material.tohoku.ac.jp [Graduate School of Economics, Waseda University, Tokyo 169-8050 (Japan)

    2011-06-15

    In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL) magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  5. Corrosion of magnesium and some magnesium alloys in gas cooled reactors; Corrosion du magnesium et de certains de ses alliages dans les piles refroidies par gaz

    Energy Technology Data Exchange (ETDEWEB)

    Caillat, R; Darras, R [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1958-07-01

    The results of corrosion tests on magnesium and some magnesium alloys (Mg-Zr and Mg-Zr-Zn) in moist air (like G1 reactor) and in CO{sub 2}: (like G2, G3, EDF1 reactors) are reported. The maximum temperature for exposure of magnesium to moist air without any risk of corrosion is 350 deg. C. Indeed, the oxidation rate follows a linear law above 350 deg. C although it reaches a constant level and keeps on very low under 350 deg. C. However, as far as corrosion is concerned this temperature limit can be raised up to 500 deg. C if moist air is very slightly charged with fluorinated compounds. Under pressure of CO{sub 2}, these three materials oxidate much more slowly even if 500 deg. C is reached. The higher is the temperature, the higher is the constant level of the weight increase and the quicker is reached this one. However, Mg-Zr alloy behaves quite better than pure magnesium and especially than Mg-Zr-Zn alloy. (author)Fren. [French] On expose essentiellement les resultats d'etudes sur la corrosion du magnesium et de certains de ses alliages (Mg-Zr et Mg-Zr-Zn) dans l'air humide (cas de la pile G1) et dans le gaz carbonique (cas des piles G2, G3, EDF1, etc...). La temperature limite d'exposition du magnesium dans l'air humide sans risque de corrosion se situe a 350 deg. C; en effet l'oxydation a un caractere lineaire au-dessus de cette temperature, alors qu'elle atteint un palier et reste tres limitee au-dessous de 350 deg. C. Du point de vue de la corrosion, cette temperature limite d'emploi peut cependant etre elevee jusqu'a 500 deg. C si l'on introduit dans l'air humide de tres faibles teneurs de composes fluores. Dans le gaz carbonique sous pression, l'oxydation est beaucoup plus faible, meme jusqu'a 50g. C pour les trois materiaux: l'augmentation de poids atteint un palier d'autant plus eleve et ceci d'autant plus rapidement que la temperature est elle-meme plus elevee. Cependant, l'alliage Mg-Zr se comporte nettement mieux que le magnesium pur et surtout que l

  6. Corrosion of magnesium and some magnesium alloys in gas cooled reactors; Corrosion du magnesium et de certains de ses alliages dans les piles refroidies par gaz

    Energy Technology Data Exchange (ETDEWEB)

    Caillat, R.; Darras, R. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1958-07-01

    The results of corrosion tests on magnesium and some magnesium alloys (Mg-Zr and Mg-Zr-Zn) in moist air (like G1 reactor) and in CO{sub 2}: (like G2, G3, EDF1 reactors) are reported. The maximum temperature for exposure of magnesium to moist air without any risk of corrosion is 350 deg. C. Indeed, the oxidation rate follows a linear law above 350 deg. C although it reaches a constant level and keeps on very low under 350 deg. C. However, as far as corrosion is concerned this temperature limit can be raised up to 500 deg. C if moist air is very slightly charged with fluorinated compounds. Under pressure of CO{sub 2}, these three materials oxidate much more slowly even if 500 deg. C is reached. The higher is the temperature, the higher is the constant level of the weight increase and the quicker is reached this one. However, Mg-Zr alloy behaves quite better than pure magnesium and especially than Mg-Zr-Zn alloy. (author)Fren. [French] On expose essentiellement les resultats d'etudes sur la corrosion du magnesium et de certains de ses alliages (Mg-Zr et Mg-Zr-Zn) dans l'air humide (cas de la pile G1) et dans le gaz carbonique (cas des piles G2, G3, EDF1, etc...). La temperature limite d'exposition du magnesium dans l'air humide sans risque de corrosion se situe a 350 deg. C; en effet l'oxydation a un caractere lineaire au-dessus de cette temperature, alors qu'elle atteint un palier et reste tres limitee au-dessous de 350 deg. C. Du point de vue de la corrosion, cette temperature limite d'emploi peut cependant etre elevee jusqu'a 500 deg. C si l'on introduit dans l'air humide de tres faibles teneurs de composes fluores. Dans le gaz carbonique sous pression, l'oxydation est beaucoup plus faible, meme jusqu'a 50g. C pour les trois materiaux: l'augmentation de poids atteint un palier d'autant plus eleve et ceci d'autant plus rapidement que la temperature est elle-meme plus elevee. Cependant, l

  7. Current research progress in grain refinement of cast magnesium alloys: A review article

    International Nuclear Information System (INIS)

    Ali, Yahia; Qiu, Dong; Jiang, Bin; Pan, Fusheng; Zhang, Ming-Xing

    2015-01-01

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants

  8. Resistance of WE43 and ZRE1 Magnesium Alloys to Gas Corrosion

    Directory of Open Access Journals (Sweden)

    Przeliorz R.

    2017-06-01

    Full Text Available In spite of the fact that in most applications, magnesium alloys are intended for operation in environments with room temperature, these alloys are subject to elevated temperature and oxidizing atmosphere in various stages of preparation (casting, welding, thermal treatment. At present, the studies focus on development of alloys with magnesium matrix, intended for plastic forming. The paper presents results of studies on oxidation rate of WE43 and ZRE1 magnesium foundry alloys in dry and humidified atmosphere of N2+1%O2. Measurements of the oxidation rate were carried out using a Setaram thermobalance in the temperature range of 350-480°C. Corrosion products were analyzed by SEM-SEI, BSE and EDS. It was found that the oxide layer on the WE43 alloy has a very good resistance to oxidation. The high protective properties of the layer should be attributed to the presence of yttrium in this alloy. On the other hand, a porous, two-layer scale with a low adhesion to the substrate forms on the ZRE1 alloy. The increase in the sample mass in dry gas is lower than that in humidified gas.

  9. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  10. Characteristic values for the forming of the magnesium alloy AZ31

    International Nuclear Information System (INIS)

    Doege, E.; Janssen, S.; Wieser, J.

    2001-01-01

    The aim of investigation and development at the institute for metal forming and metal forming machine tools (IFUM) at the University of Hanover, Germany is to advance magnesium forming scientifically which has so far been based on experience and empirically determined process data only. Optimized process parameter with a sound material scientific and process control base have to be determined for the deformation of magnesium wrought alloys in order to broaden the technical use of such alloys. Aim of the investigations introduced in this paper is the determination of characteristic values as well-founded basis for the forming technological processing of magnesium wrought alloys in massive forming processes. The basic data for the description of the deformation ability in the form of friction factor and flow curve is to be detected, especially in connection with the integration into an FEM-simulation. In order to achieve such data for the magnesium wrought alloy AZ31 the flow curve at temperatures between 250 and 300 C and the deformation ratio 1, 10, 20 and 30 are presented. On the other hand a ring upsetting test for the determination of the friction factor at altitude reductions of 30, 50, 70%, a tool temperature of 200 C, a work piece temperature between 300 and 400 C and different lubricants are shown for the said alloy. (orig.)

  11. Plasma plume induced during laser welding of Magnesium alloys

    International Nuclear Information System (INIS)

    Hoffman, J.; Szymanski, Z.; Azharonok, V.

    2005-01-01

    The laser welding process is influenced by the plasma produced by laser irradiation. When the pressure of the metal vapour reaches 1 atm and the plasma temperature is 10-15 kK then the electron density is about 2-3x10 23 m -3 . Under these conditions the absorption coefficient can reach several cm -1 . This means that dense plasma over the keyhole can block the laser radiation within the path of a few millimetres. Knowledge of plasma parameters helps to control technological process. The emission spectra were registered during laser welding of magnesium alloy using of a CCD camera connected to a spectrograph of focal length 1.3 m. The entrance slit of the spectrograph was perpendicular to the metal surface, so that successive tracks of the detector recorded the radiation from the plasma slices situated at different distances (heights) from the metal surface. The space-averaged electron densities are determined from the Stark broadening of the 5528.41 A Mg I spectral line and 4481.16 A Mg II line. The Stark widths of magnesium lines are taken from other paper. It has been found that the plasma density reaches 1x10 23 m -3 . Experimentally measured line broadening is obtained from the profiles of the spectral lines integrated along the line of sight (plasma diameter) and does not correspond to the maximum plasma density. Since the plasma is non-uniform, both the electron densities and temperatures obtained from spatially integrated line profiles are lower than their maximum values in the plasma centre. This effect is much stronger for the atomic line because its intensity reaches the maximum on the plasma periphery while the maximum intensity of the ionic line originates from the plasma centre. Therefore, the absorption of the laser beam evaluated from the space-averaged plasma parameters is underestimated. To find the maximum plasma density and temperature the radial temperature distribution in the plasma plume has to be reproduced. This has been done numerically by

  12. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    Science.gov (United States)

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility. © 2010 Wiley Periodicals, Inc.

  13. A comparison of corrosion inhibition of magnesium aluminum and zinc aluminum vanadate intercalated layered double hydroxides on magnesium alloys

    Science.gov (United States)

    Guo, Lian; Zhang, Fen; Lu, Jun-Cai; Zeng, Rong-Chang; Li, Shuo-Qi; Song, Liang; Zeng, Jian-Min

    2018-04-01

    The magnesium aluminum and zinc aluminum layered double hydroxides intercalated with NO3 -(MgAl-NO3-LDH and ZnAl-NO3-LDH) were prepared by the coprecipitation method, and the magnesium aluminum and the zinc aluminum layered double hydroxides intercalated with VO x -(MgAl-VO x -LDH and ZnAl-VO x -LDH) were prepared by the anion-exchange method. Morphologies, microstructures and chemical compositions of LDHs were investigated by SEM, EDS, XRD, FTIR, Raman and TG analyses. The immersion tests were carried to determine the corrosion inhibition properties of MgAl-VO x -LDH and ZnAl-VO x -LDH on AZ31 Mg alloys. The results showed that ZnAl-VO x -LDH possesses the best anion-exchange and inhibition abilities. The influence of treatment parameters on microstructures of LDHs were discussed. Additionally, an inhibition mechanism for ZnAl-VO x -LDH on the AZ31 magnesium alloy was proposed and discussed.

  14. The corrosion behaviour of rare-earth containing magnesium alloys in borate buffer solution

    Energy Technology Data Exchange (ETDEWEB)

    Pinto, R. [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon (Portugal); Ferreira, M.G.S. [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon (Portugal); CICECO, Universidade de Aveiro (Portugal); Carmezim, M.J. [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon (Portugal); Instituto Politecnico de Setubal, ESTSetubal, DEM (Portugal); Montemor, M.F., E-mail: mfmontemor@ist.utl.p [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon (Portugal)

    2011-01-01

    In this work, the corrosion behaviour of magnesium alloys ZK31, EZ33 and WE54 was studied in sodium borate buffer solution at pH 9.2. The electrochemical processes were studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The composition and morphology of the alloys and corrosion products formed were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The experimental findings highlighted the differences in the corrosion mechanisms of the different alloys tested. The results showed that the presence of rare-earth elements (RE) only increases the corrosion resistance when present in solid solution, as is the case of the WE54 alloy. At pH 9.2, an amorphous yttrium oxide/hydroxide thick film was formed, which possesses greater stability when compared to magnesium oxide/hydroxide. The role of RE in the corrosion mechanism was discussed.

  15. Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

    Directory of Open Access Journals (Sweden)

    Chen Jun

    2009-05-01

    Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

  16. Application of heat pipe technology in permanent mold casting of nonferrous alloys

    Science.gov (United States)

    Elalem, Kaled

    The issue of mold cooling is one, which presents a foundry with a dilemma. On the one hand; the use of air for cooling is safe and practical, however, it is not very effective and high cost. On the other hand, water-cooling can be very effective but it raises serious concerns about safety, especially with a metal such as magnesium. An alternative option that is being developed at McGill University uses heat pipe technology to carry out the cooling. The experimental program consisted of designing a permanent mold to produce AZ91E magnesium alloy and A356 aluminum alloy castings with shrinkage defects. Heat pipes were then used to reduce these defects. The heat pipes used in this work are novel and are patent pending. They are referred to as McGill Heat Pipes. Computer modeling was used extensively in designing the mold and the heat pipes. Final designs for the mold and the heat pipes were chosen based on the modeling results. Laboratory tests of the heat pipe were performed before conducting the actual experimental plan. The laboratory testing results verified the excellent performance of the heat pipes as anticipated by the model. An industrial mold made of H13 tool steel was constructed to cast nonferrous alloys. The heat pipes were installed and initial testing and actual industrial trials were conducted. This is the first time where a McGill heat pipe was used in an industrial permanent mold casting process for nonferrous alloys. The effects of cooling using heat pipes on AZ91E and A356 were evaluated using computer modeling and experimental trials. Microstructural analyses were conducted to measure the secondary dendrite arm spacing, SDAS, and the grain size to evaluate the cooling effects on the castings. The modeling and the experimental results agreed quite well. The metallurgical differences between AZ91E and A356 were investigated using modeling and experimental results. Selected results from modeling, laboratory and industrial trials are presented. The

  17. Textural states of a hot-worked MA2-1 magnesium alloy

    Science.gov (United States)

    Serebryany, V. N.; Kochubei, A. Ya.; Kurtasov, S. F.; Mel'Nikov, K. E.

    2007-02-01

    Quantitative texture analysis is used to study texture formation in an MA2-1 magnesium alloy subjected to axisymmetric upsetting at temperatures of 250-450°C and strain rates of 10-4-100 -1. The deformed structure is examined by optical microscopy, and the results obtained are used to plot the structural-state diagram of the alloy after 50% upsetting. The experimental textures are compared with the textures calculated in terms of a thermoactivation model.

  18. Nanostructured calcium phosphate coatings on magnesium alloys: characterization and cytocompatibility with mesenchymal stem cells

    OpenAIRE

    Iskandar, Maria Emil; Aslani, Arash; Tian, Qiaomu; Liu, Huinan

    2015-01-01

    This article reports the deposition and characterization of nanostructured calcium phosphate (nCaP) on magnesium–yttrium alloy substrates and their cytocompatibility with bone marrow derived mesenchymal stem cells (BMSCs). The nCaP coatings were deposited on magnesium and magnesium–yttrium alloy substrates using proprietary transonic particle acceleration process for the dual purposes of modulating substrate degradation and BMSC adhesion. Surface morphology and feature size were analyzed usin...

  19. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    International Nuclear Information System (INIS)

    Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B.

    2015-01-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants

  20. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

  1. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kai Kerber

    2012-12-01

    Full Text Available In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys’ mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations.

  2. Influence of aggressive ions on the degradation behavior of biomedical magnesium alloy in physiological environment.

    Science.gov (United States)

    Xin, Yunchang; Huo, Kaifu; Tao, Hu; Tang, Guoyi; Chu, Paul K

    2008-11-01

    Various electrochemical approaches, including potentiodynamic polarization, open circuit potential evolution and electrochemical impedance spectroscopy (EIS), are employed to investigate the degradation behavior of biomedical magnesium alloy under the influence of aggressive ions, such as chloride, phosphate, carbonate and sulfate, in a physiological environment. The synergetic effects and mutual influence of these ions on the degradation behavior of Mg are revealed. Our results demonstrate that chloride ions can induce porous pitting corrosion. In the presence of phosphates, the corrosion rate decreases and the formation of pitting corrosion is significantly delayed due to precipitation of magnesium phosphate. Hydrogen carbonate ions are observed to stimulate the corrosion of magnesium alloy during the early immersion stage but they can also induce rapid passivation on the surface. This surface passivation behavior mainly results from the fast precipitation of magnesium carbonate in the corrosion product layer that can subsequently inhibit pitting corrosion completely. Sulfate ions are also found to stimulate magnesium dissolution. These results improve our understanding on the degradation mechanism of surgical magnesium in the physiological environment.

  3. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  4. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    International Nuclear Information System (INIS)

    Wu Mengwu; Xiong Shoumei

    2012-01-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  5. Volta potential of second phase particles in extruded AZ80 magnesium alloy

    NARCIS (Netherlands)

    Andreatta, F.; Apachitei, I.; Kodentsov, A.; Dzwonczyk, J.; Duszcyk, J.

    2006-01-01

    Magnesium alloys show strong susceptibility to localized corrosion when immersed in aggressive solutions (e.g. chlorides). The existence of second phase particles in the microstructure might represent initiation sites for localized corrosion. This is due to the formation of galvanic couples between

  6. Fault-tolerant epoxy-silane coating for corrosion protection of magnesium alloy AZ31

    NARCIS (Netherlands)

    Lamaka, S.V.; Xue, H.B.; Meis, N.N.A.H.; Esteves, A.C.C.; Ferreira, M.G.S.

    2015-01-01

    In this work, a hybrid epoxy-silane coating was developed for corrosion protection of magnesium alloy AZ31. The average thickness of the film produced by dip-coating procedure was 14 µm. The adhesion strength of the epoxy-silane coating to the Mg substrate was evaluated by pull-off tests and was

  7. Distinguishing between slip and twinning events during nanoindentation of magnesium alloy AZ31

    Czech Academy of Sciences Publication Activity Database

    Guo, T.; Šiška, Filip; Barnett, M.R.

    2016-01-01

    Roč. 110, JAN (2016), s. 10-13 ISSN 1359-6462 R&D Projects: GA MŠk EE2.3.20.0197 Institutional support: RVO:68081723 Keywords : Magnesium alloy * Nanoindentation * AFM * CPFEM Subject RIV: JG - Metallurgy Impact factor: 3.747, year: 2016

  8. Study on Thermal Conductivity of Personal Computer Aluminum-Magnesium Alloy Casing

    Science.gov (United States)

    Liao, MeiHong

    With the rapid development of computer technology, micro-state atoms by simulating the movement of material to analyze the nature of the macro-state have become an important subject. Materials, especially aluminium-magnesium alloy materials, often used in personal computer case, this article puts forward heat conduction model of the material, and numerical methods of heat transfer performance of the material.

  9. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  10. Tempering effect on corrosion performance of magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Zhang, X.; Ferrari, G.M.; Erinc, M.; Sillekens, W.H.

    2010-01-01

    The corrosion resistances for magnesium alloys AZ80, AE82 and ZM21 treated at 200 and 330°C for 2 hours, and for AZ80 and AE82 at 415°C for 8 hours were investigated using potentiodynamic polarization measurements in simulated body fluid (SBF) solution at 37°C. The morphology and the Volta potential

  11. The ignition of magnesium and magnox alloys. A review of data

    International Nuclear Information System (INIS)

    Pearce, R.J.

    1987-07-01

    Available data on the ignition temperatures of magnesium and the Magnox alloys of interest in CEGB Magnox reactor operations have been reviewed. Two basic ignition modes, instantaneous where a continuing and high rate of temperature rise is applied to the metal and delayed where the metal is held at a predetermined ambient temperature until ignition occurs, are identified. (author)

  12. Nucleation and growth of fatigue cracks in magnesium alloys of different structure

    International Nuclear Information System (INIS)

    Grinberg, N.M.; Serdyuk, V.A.; Malinkina, T.I.; Kamyshkov, A.S.

    1982-01-01

    Duration of the fatigue crack nucleation and growth rate have been in a wide range of stress intensity factor variations for MA2-1, MA2-1 hp (higher purity), MA12, (T2, T6 and T8), MA15, IMB6, MA21 magnesium alloys of different composition and structural state. The threshold and criti- cal values of stress intensity factors, Ksub(th) and Ksub(fc) are determined for those alloys, and morphology of fracture is studied at different stages of crack growth. Duration of the nucleation stage of a fatigue crack, the rate and micromechanisms of its growth are found to depedend on alloying and structural state of magnesium alloys. The best crack resistance characteristics has the MA2-1 alloy, the poorest - MA12 (T2) alloy. It is stated that thermal treatment by hardening and ageing increases the resistance of the MA12 alloy to fatigue fracture and the MA2-1 alloy of higher purity gives poorer parameters of crack resistance [ru

  13. High-strength wrought magnesium alloy with dense nano-scale spherical precipitate

    Institute of Scientific and Technical Information of China (English)

    YU WenBin; CHEN ZhiQian; CHENG NanPu; GAN BingTai; HE Hong; LI XueLian; HU JinZhu

    2007-01-01

    This paper reported the influences of Yb addition on the precipitate and mechanical properties of wrought magnesium alloy ZK60. The ingots of ZK60-1.78Yb (wt%,0.26 at%) alloys were cast using permanent mould and extruded at 370℃. By means of TEM and HRTEM,it was observed that Yb affected the precipitate and precipitation of ZK60-1.78Yb alloys significantly. Dynamic precipitation occurred in the as-extruded alloy and spherical nano-scale precipitate with high density and homogeneity exhibited in the aged alloys. The precipitate particles were about 5-20 nm in diameter,10-30 nm in average space length. The tensile test results showed that the ZK60-1.78Yb alloy had excellent precipitation strengthening response with the maximum tensile strength 417.5 MPa at ambient temperature.

  14. High-Throughput Study of Diffusion and Phase Transformation Kinetics of Magnesium-Based Systems for Automotive Cast Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Alan A [The Ohio State Univ., Columbus, OH (United States); Zhao, Ji-Cheng [The Ohio State Univ., Columbus, OH (United States); Riggi, Adrienne [National Energy Technology Lab. (NETL), Morgantown, WV (United States); Joost, William [US Dept. of Energy, Washington, DC (United States)

    2017-10-02

    The objective of the proposed study is to establish a scientific foundation on kinetic modeling of diffusion, phase precipitation, and casting/solidification, in order to accelerate the design and optimization of cast magnesium (Mg) alloys for weight reduction of U.S. automotive fleet. The team has performed the following tasks: 1) study diffusion kinetics of various Mg-containing binary systems using high-throughput diffusion multiples to establish reliable diffusivity and mobility databases for the Mg-aluminum (Al)-zinc (Zn)-tin (Sn)-calcium (Ca)-strontium (Sr)-manganese (Mn) systems; 2) study the precipitation kinetics (nucleation, growth and coarsening) using both innovative dual-anneal diffusion multiples and cast model alloys to provide large amounts of kinetic data (including interfacial energy) and microstructure atlases to enable implementation of the Kampmann-Wagner numerical model to simulate phase transformation kinetics of non-spherical/non-cuboidal precipitates in Mg alloys; 3) implement a micromodel to take into account back diffusion in the solid phase in order to predict microstructure and microsegregation in multicomponent Mg alloys during dendritic solidification especially under high pressure die-casting (HPDC) conditions; and, 4) widely disseminate the data, knowledge and information using the Materials Genome Initiative infrastructure (http://www.mgidata.org) as well as publications and digital data sharing to enable researchers to identify new pathways/routes to better cast Mg alloys.

  15. Study of fatigue crack propagation in magnesium alloys

    International Nuclear Information System (INIS)

    Yarema, S.Ya.; Zinyuk, O.D.; Ostash, O.P.; Kudryashov, V.G.; Elkin, F.M.

    1981-01-01

    Fatigue crack propagation in standard (MA2-1, MA8) and super light (MA21, MA18) alloys has been investigated in the whole range of load amplitude changes-from threshold to critical; the materials have been compared by cyclic crack resistance, fractographic analysis has been made. It is shown that MA2-1 alloy crack resistance is slightly lower than the resistance of the other three alloys. MA8 and MA21 alloys having similar mechanical properties almost do not differ in cyclic crack resistance as well. MA18 alloy has the highest resistance to fatigue crack propagation in the whole range of Ksub(max) changes. The presented results on cyclic crack resistance of MA21 and MA18 alloys agree with the data on statistic fracture toughness. The fractures have been also investigated using a scanning electron microscope. Fracture microrelieves of MA8 and MA21 alloys are very similar. At low crack propagation rates (v - 7 m/cycle) it develops through grains, in MA2-1 alloy fracture intergrain fracture areas can be observed. In MA8 and MA21 alloy fractures groove covered areas can be seen alonside with areas of slipping plane laminatron; their specific weight increases with #betta# decrease. Lower crack propagation rates and higher values of threshold stress intensity factors for MA8 and MA21 alloys than for MA2-1 alloy are caused by the absence of intergrain fracture

  16. Corrosion behaviour of chemical conversion treatments on as-cast Mg-Al alloys: Electrochemical and non-electrochemical methods

    International Nuclear Information System (INIS)

    Rocca, E.; Juers, C.; Steinmetz, J.

    2010-01-01

    Magnesium alloys are often used in as-cast conditions. So, the aim of this work is to characterize the corrosion protection of as-cast AZ91D alloys coated with simple chemical conversion (phosphate-permanganate, and cerium-based coatings). With the two coatings, the electrochemical measurements show that the corrosion protection is due to both the inhibition of cathodic and anodic reactions, because of the presence of stable CeO 2 or manganese oxides in basic pH. Nevertheless, the non-electrochemical tests of corrosion are required to bring to light the healing effect of phosphate-permanganate coating compared to Ce-coating and to describe the corrosion behaviour completely. Finally phosphoric and soda pickling associated to phosphate-permanganate conversion treatment or cerium coating are ecologically efficient alternatives to fluoride-based pickling and the chromating treatment.