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Sample records for az31 magnesium alloy

  1. Hot Deformation Kinetics of Magnesium Alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; HUANG Guangjie; FAN Yonge; LU Zhiwen; PAN Fusheng

    2006-01-01

    The flow stress at elevated temperatures for magnesium alloy AZ31 was studied using isothermal compression testing. The effect of deformation parameters on the flow stress was studied as well. The kinetics of elevated temperature deformation was expressed by means of some empirical rate equations. The activation parameter has been calculated. A mechanism for the dynamic softening of AZ31 alloy in a hot deformation experiment was identified to be the dynamic recrystallization.

  2. Preliminary study of biodegradation of AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    REN Yibin; HUANG Jingjing; ZHANG Bingchun; YANG Ke

    2007-01-01

    Magnesium alloys are potential to be developed as a new type of biodegradable implant material by use of their active corrosion behavior.Both in vitro and in vivo biodegradation properties of an AZ31B magnesium alloy were investigated in this work.The results showed that AZ31B alloy has a proper degradation rate and much lower hydrogen release in Hank's solution,with a degradation rate of about 0.3 mm/year and hydrogen release below 0.15mL/cm2.The animal implantation test showed that the AZ31B alloy could slowly biodegrade in femur of the rabbit and form calcium phosphate around the alloy sample,with the Ca/P ratio close to the natural bone.

  3. The Formablity of AZ31B Magnesium Alloy Sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; LU Zhiwen; ZHAO Yazhong; QIU Xiaogang

    2006-01-01

    The forming limit diagrams(FLD)of AZ31B magnesium alloy sheet were tested by means of the electro etching grid method based on the forming experiment of magnesium alloy sheet carried out with a BCS-30D sheet forming testing machine and the strain testing analysis made with an advanced ASAME automatic strain measuring system. Experiments show that, at room temperature, the mechanical properties and deep drawing performance of AZ31B cold-rolled magnesium alloy sheet were so poor that it failed to test the forming limit diagrams without an ideal forming and processing capacity, while the hot-rolled magnesium alloy sheet was of a little better plasticity and forming performance after testing its forming limit diagrams. It can be concluded that the testing of the forming limit curves (FLC)offers the theoretical foundation for the drawing of the deep drawing and forming process of magnesium alloy sheet.

  4. Inverter DC resistance spot welding of magnesium alloy AZ31

    OpenAIRE

    Hwang, I. S.; D. C. Kim; Kang, M. J.

    2011-01-01

    Purpose: The welding lobes of AC resistance spot welding and inverter DC resistance spot welding for the magnesium alloy sheet AZ31 were compared and analyzed.Design/methodology/approach: Using the welding lobe in terms of electrode force, weld time, and weld current which are process variables of the resistance spot welding, optimal welding conditions were determined. The lower limit of the range of the optimal welding condition was decided by minimum shear tension strength for the magnesium...

  5. MICROSTRUCTURAL STUDIES OF FRICTION STIR WELDED AZ31 MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Zhang; S.B.Lin; L.Wu; J.C.Feng

    2004-01-01

    Friction stir welding achieves the weld in solid phase by locally introducing frictional heating and plastic flow arising from rotation of the welding tool, which results in changes in the local microstructure of magnesium alloy. The purpose in the paper is to study the microstructures of friction stir welded AZ3I magnesium alloy. Residual microstructures,including dynamic re-crystallization zone and nugget structures have been systematically investigated utilizing optical microscopy (OM), scanning electric microscopy (SEM),transmission electron microscopy (TEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and micro-hardness. AZ31 magnesium alloy has been successfully friction stir welded and exhibits the variations of microstructure including dynamically recrystallized,equaxied grains in the weld nugget. Residual hardness in the nugget was found slightly lower than the parent but not too obvious.

  6. Friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    林三宝; 张华; 吴林; 冯吉才; 戴鸿滨

    2003-01-01

    Friction stir welding (FSW) is an new solid-phase joining technology which has more advantages over fusion welding methods in welding of aluminum and other non-ferrous metals. The effects of welding parameters on mechanical properties and microstructure during friction stir welding of AZ31 magnesium alloy were studied in this paper. Microstructures and mechanical properties of the joints were investigated by means of optical microscopy, scanning electric microscopy (SEM), micro-hardness analysis, and tensile test. Experimental results show that the magnesium alloy can be successfully welded by FSW method, and the ultimate tensile strength (UTS) of FSW joint reaches up to 90 percent of base metal. The microstructures of welded joints exhibit the variation from dynamically recrystallized fine grains to greatly deformed grains. Hardness in nugget zone was found lower than the base metal but not too obvious.

  7. Influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Ling; TIAN Su-gui; MENG Fan-lai; DU Hong-qiang

    2006-01-01

    Extrusion treatment is a common method to refine the grain size and improve the mechanical properties of metal material. The influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy was investigated. The results show that the mechanical properties of AZ31 alloy are obviously improved by extrusion treatment. The ultimate tensile strength (UTS) of AZ31 alloy at room temperature is measured to be 222 MPa, and is enhanced to 265.8 MPa after extrusion at 420℃. The yield tensile strength (YTS) of AZ31 alloy at room temperature is measured to be 84 MPa, and is enhanced to 201 MPa after extrusion at 420℃. The effective improvements on mechanical properties result from the formation of the finer grains during extrusion and the finer particles precipitated by age treatment. The features of the microstructure evolution during hot extruded of AZ31 alloy are dislocation slipping on the matrix and occurrence of the dynamic recrystallization.

  8. Corrosion and mechanical properties of hot-extruded AZ31 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    AZ31 magnesium alloys were hot-extruded at 573 K and 623 K with extrusion ratio (λ) of 20, 35 and 50. The corrosion and mechanical behavior of hot-extruded AZ31 were studied by galvanic tests and tensile tests. The microstructures of the studied AZ31 alloys were also investigated with optical microscope. The results show that, compared with the as-cast AZ31 alloy, the corrosion potentials of all hot-extruded AZ31 alloys are increased by 60 mV. Moreover, at the extrusion temperature of 623 K, the galvanic current of AZ31 alloy decreases with increasing extrusion and the galvanic corrosion resistance is increased by 10% with the extrusion ratio of 50. In addition, the tensile strength and elongation of the extruded alloys are significantly enhanced by about 20% and 140%, respectively. The improvement of corrosion resistance and obvious increasing of mechanical properties of AZ31 alloys by hot-extrusion are ascribed to grain refinement and microstructural modification together with the homogeneous distribution of intermetallie phases throughout the matrix.

  9. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

  10. Nanomechanical analysis of AZ31 magnesium alloy and pure magnesium correlated with crystallographic orientation

    International Nuclear Information System (INIS)

    The anisotropic nanomechanical properties of AZ31 magnesium alloy and pure Mg were measured in situ via nanoindentation of individual grains with simultaneous observations using a scanning electron microscope. Values of the nanohardness, indentation size effect, elastic modulus, and yield strength were correlated with the crystallographic orientation provided by electron backscattering diffraction and were further used to investigate the relationships between the nanomechanical properties of the materials and the work of nanoindentation. The nanohardness of AZ31 was found to be generally above that of pure Mg due to solid solution strengthening. The nanohardness of AZ31 first considerably decreased and then marginally increased, whereas the nanohardness of pure Mg steadily decreased as the angle between the hexagonal lattice c-axis of both materials and the indentation direction increased. The indentation size effect was stronger for AZ31 than for pure Mg, and its magnitude decreased as the angle between the lattice c-axis and the indentation direction increased. The AZ31 modulus remained nearly constant throughout the range of investigated orientations; the modulus of pure Mg followed a theoretical angular dependence but was generally lower than expected. The yield strength behaved in a similar manner to the nanohardness in both materials. Plots of the ratio of the nanohardness to the yield strength revealed that both materials underwent significant work hardening shortly after nanoindentation began. It was also shown that the amount of plastic deformation increased for Mg and increased or remained nearly constant for AZ31 as the angle increased. The observed orientation dependencies were interpreted as a consequence of the anisotropic activities of the dominant slip systems and extension twinning

  11. Comparison of corrosion behaviors of AZ31, AZ91,AM60 and ZK60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    CHENG Ying-liang; QIN Ting-wei; WANG Hui-min; ZHANG Zhao

    2009-01-01

    The corrosion behaviours of four kinds of rolled magnesium alloys of AZ31, AZ91, AM60 and ZK60 were studied in 1 mol/L sodium chloride solution. The results of EIS and potentiodynamic polarization show that the corrosion resistance of the four materials is ranked as ZK60>AM60>AZ31>AZ91. The corrosion processes of the four magnesium alloys were also analyzed by SEM and energy dispersive spectroscopy(EDS). The results show that the corrosion patterns of the four alloys are localized corrosion and the galvanic couples formed by the second phase particles and the matrix are the main source of the localized corrosion of magnesium alloys. The corrosion resistance of the different magnesium alloys has direct relationship with the concentration of alloying elements and microstructure of magnesium alloys. The ratio of the β phase in AZ91 is higher than that in AZ31 and the β phase can form micro-galvanic cell with the alloy matrix, as a result, the corrosion resistance of AZ31 will be higher than AZ91. The manganese element in AM60 magnesium alloy can form the second phase particle of AlMnFe, which can reduce the Fe content in magnesium alloy matrix, purifying the microstructure of alloy, as a result, the corrosion resistance of AM60 is improved. However, due to the more noble galvanic couples of AlMnFe and matrix, the microscopic corrosion morphology of AM60 is more localized. The zirconium element in ZK60 magnesium alloy can refine grain, form stable compounds with Fe and Si, and purify the composition of alloy, which results in the good corrosion resistance of ZK60 magnesium alloy.

  12. Grain refinement of AZ31 magnesium alloy by electromagnetic stirring under effect of grain-refiner

    Indian Academy of Sciences (India)

    S Y Gao; Q C Le; Z Q Zhang; J Z Cui

    2012-08-01

    The effects of electromagnetic stirring and Al4C3 grain refiner on the grain refinement of semicontinuously cast AZ31 magnesium alloy were discussed in this investigation. The results indicate that electromagnetic stirring has an effective refining effect on the grain size of AZ31 magnesium alloy under the effect of Al4C3 grain refiner. Electromagnetic stirring can `activate’ the Al4C3 particles, resulting in more heterogeneous nucleation sites for the primary -Mg grains. But, longer holding time can `deactivate’ the Al4C3 particles and poison the grain refining effect.

  13. Microstructural development of high temperature deformed AZ31 magnesium alloys

    International Nuclear Information System (INIS)

    Due to their significant role in automobile industries, high temperature deformation of Mg–Al–Zn alloys (AZ31) at constant stress (i.e. creep) were studied at a wide range of stresses and temperatures to characterize underlying deformation mechanism, dynamic recrystallization (DRX) and dislocation density evolution. Various microstructures (e.g. grain growth & DRX) are noted during steady-state creep mechanisms such as grain boundary sliding (GBS), dislocation glide creep (DGC) and dislocation climb creep (DCC). Although a combination of DRX and grain growth is characteristic of low stacking fault energy materials like Mg alloys at elevated temperatures, observation reveals grain growth at low strain-rates (GBS region) along with dynamic recovery (DRV) mechanism. X-Ray Diffraction (XRD) analysis revealed a decrease in dislocation density during GBS region while it increased under dislocation based creep mechanisms which could be related to the possible DRV and DRX respectively. Scanning Electron Microscopic (SEM) characterization of the fracture surface reveals more inter-granular fracture for large grains (i.e. GBS region with DRV process) and more dimple shape fracture for small grains (i.e. DGC & DCC region with DRX)

  14. Microstructural development of high temperature deformed AZ31 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shahbeigi Roodposhti, Peiman, E-mail: pshahbe@ncsu.edu; Sarkar, Apu; Murty, Korukonda Linga

    2015-02-25

    Due to their significant role in automobile industries, high temperature deformation of Mg–Al–Zn alloys (AZ31) at constant stress (i.e. creep) were studied at a wide range of stresses and temperatures to characterize underlying deformation mechanism, dynamic recrystallization (DRX) and dislocation density evolution. Various microstructures (e.g. grain growth & DRX) are noted during steady-state creep mechanisms such as grain boundary sliding (GBS), dislocation glide creep (DGC) and dislocation climb creep (DCC). Although a combination of DRX and grain growth is characteristic of low stacking fault energy materials like Mg alloys at elevated temperatures, observation reveals grain growth at low strain-rates (GBS region) along with dynamic recovery (DRV) mechanism. X-Ray Diffraction (XRD) analysis revealed a decrease in dislocation density during GBS region while it increased under dislocation based creep mechanisms which could be related to the possible DRV and DRX respectively. Scanning Electron Microscopic (SEM) characterization of the fracture surface reveals more inter-granular fracture for large grains (i.e. GBS region with DRV process) and more dimple shape fracture for small grains (i.e. DGC & DCC region with DRX)

  15. In vitro Study on Biodegradable AZ31 Magnesium Alloy Fibers Reinforced PLGA Composite

    Institute of Scientific and Technical Information of China (English)

    Y.H.Wu; N.Li; Y.Cheng; Y.F.Zheng; Y.Han

    2013-01-01

    AZ31 magnesium alloy fibers reinforced poly(lactic-co-glycolic acid) (PLGA) composites were prepared and their mechanical property,immersion corrosion behavior and biocompatibility were studied.The tensile test showed that with the addition of AZ31 fibers,the composites had a significant increment in tensile strength and elongation.For the direct cell attachment test,all the cells showed a healthy morphology and spread well on the experimental sample surfaces.The immersion results indicated that pH values of the immersion medium increased with increasing AZ31 fiber contents.All the in vitro experimental results indicated that this new kind of magnesium alloy fibers reinforced PLGA composites show a potential for future biomedical applications.

  16. Effects of organic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.;

    2010-01-01

    mu m of the contaminated surface was required to reach corrosion rates less than 1 mm/year in salt spray condition. Among the three organic acids examined, acetic acid is the best choice. Oxalic acid can be an alternative while citric acid is not suitable for cleaning AZ31 sheet, because......Organic acids were used to clean AZ31 magnesium alloy sheet and the effect of the cleaning processes on the surface condition and corrosion performance of the alloy was investigated. Organic acid cleanings reduced the surface impurities and enhanced the corrosion resistance. Removal of at least 4...

  17. Torsional and axial damping properties of the AZ31B-F magnesium alloy

    Science.gov (United States)

    Anes, V.; Lage, Y. E.; Vieira, M.; Maia, N. M. M.; Freitas, M.; Reis, L.

    2016-10-01

    Damping properties for the AZ31B-F magnesium alloy were evaluated for pure axial and pure shear loading conditions at room temperature. Hysteretic damping results were measured through stress-strain controlled tests. Moreover, the magnesium alloy viscous damping was measured with frequency response functions and free vibration decay, both results were obtained by experiments. The axial and shear damping ratio (ASDR) has been identified and described, specifically for free vibration conditions.

  18. Phosphating process of AZ31 magnesium alloy and corrosion resistance of coatings

    Institute of Scientific and Technical Information of China (English)

    CHENG Ying-liang; WU Hai-lan; CHEN Zhen-hua; WANG Hui-min; LI Ling-ling

    2006-01-01

    Zinc phosphate films were formed on AZ31 magnesium alloy by immersing into a phosphatation bath to enhance the corrosion resistance of AZ31. Different films were prepared by changing the processing parameters such as immersing time and temperature. The corrosion protection of the coatings was studied by electrochemical measurements such as electrochemical impedance spectroscopy, potentiodynamic polarization curves, and the structure of the films were studied by metalloscopy and X-ray diffraction (XRD). The results show that, the film formed at 80 ℃, 10 min has the highest corrosion resistance. The XRD patterns show that the film consists of hopeite (Zn3(PO4)2·xH2O).

  19. Magnetic force improvement and parameter optimization for magnetic abrasive polishing of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The magnetic force acting on workpieee to be machined plays a significantly important role in magnetic abrasive polishing process.But in a case of polishing nonferrous materials,the strength of magnetic force is very low and it leads lower polishing efficiency.The magnesium alloy that has superior mechanical properties for industrial application such as a lightweight and high specific strength is one of the most famous nonferrous materials.An improving strategy of the magnetic force for me AZ31 magnesium alloy installed with a permanent magnet was proposed and experimental verification Was carded out.For the proposed strategy,the effect of process parameters on the surface roughness of the AZ31 magnesium alloy Was evaluated by a design of experimental method.

  20. Hot deformation behavior of a spray-deposited AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Yongbing; CHEN Yunbo; CUI Hua; DING Jie; ZUO Lingli; ZHANG Jishan

    2009-01-01

    The flow stress behavior of an as-spray-deposited AZ31 magnesium alloy with fine grains was investigated by means of compression tests with a Gleeble 1500 thermal mechanical simulator at isothermal constant strain rates of 0.01, 0.1, 1.0, and 10 s-1; the testing temperatures ranged from 623 to 723 K. It is demonstrated that a linear equation can be fitted between the Zemer-Hollomon parameter Z and stress in a double-log scale. The effect of deformation parameters on the behavior of recrystallization was analyzed. Dynamic recrystallization (DRX) generally occurs at a higher temperature and at a lower strain rate. The constitutive equation of the spray-deposited AZ31 magnesium alloy is elevated temperatures due to the fine grain, which provides a large amount of nucleation sites and a high-diffnsivity path for the atom.

  1. Corrosion protection of AZ31 magnesium alloy treated with La3+ modified 3-methacryloxypropyltrimethoxysilane conversion film

    Institute of Scientific and Technical Information of China (English)

    乔英杰; 李文鹏; 王桂香; 张晓红

    2015-01-01

    This study demonstrated the influence of addition concentration of La3+ on the anti-corrosion behavior of a 3-methacry-loxypropyltrimethoxysilane (MPS) film formed on AZ31 magnesium alloy. The morphology and surface chemistry of the samples were evaluated through scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR), respectively. The corrosion resistance of the pre-treated AZ31 magnesium alloy was studied during immersion in 0.1 mol/L NaCl solution, using poten-tiodynamic polarization curves and electrochemical impedance spectra (EIS). In comparison to MPS film, the low concentration of La3+ ion modified silane layer exhibited a better anti-corrosion performance, nevertheless, the high concentration of La3+ ion modified was worse. Results showed that the preferable addition concentration of La3+ ion in the silane film was 5×10–4 mol/L in this experi-ment.

  2. Transition in Deformation Mechanism of AZ31 Magnesium Alloy during High-Temperature Tensile Deformation

    Directory of Open Access Journals (Sweden)

    Masafumi Noda

    2011-01-01

    Full Text Available Magnesium alloys can be used for reducing the weight of various structural products, because of their high specific strength. They have attracted considerable attention as materials with a reduced environmental load, since they help to save both resources and energy. In order to use Mg alloys for manufacturing vehicles, it is important to investigate the deformation mechanism and transition point for optimizing the material and vehicle design. In this study, we investigated the transition of the deformation mechanism during the high-temperature uniaxial tensile deformation of the AZ31 Mg alloy. At a test temperature of 523 K and an initial strain rate of 3×10−3 s-1, the AZ31 Mg alloy (mean grain size: ~5 μm exhibited stable deformation behavior and the deformation mechanism changed to one dominated by grain boundary sliding.

  3. Resistance to corrosion of magnesium alloy AZ31 after plastic working

    OpenAIRE

    J. Przondziono; W. Walke; A. Szuła; Hadasik, E.; J. Szala; Wieczorek, J.

    2011-01-01

    The study presents results of electrochemical and chemical corrosion resistance tests of magnesium alloy AZ31 after plastic working. Electrochemical measurements were carried out in 1,35 % solution of NaCl. On the ground of registered polarisation curves, typical features characterising resistance to electrochemical corrosion, were determined. Resistance to chemical corrosion was tested by means of immersion in 3,5%solution of NaCl for the period of 1_5 days. By means of scanning electron mic...

  4. Atmospheric corrosion of magnesium alloys AZ31 and AZ61 under continuous condensation conditions

    OpenAIRE

    Feliu Jr., S.; Maffiotte, C.; Galván Sierra, Juan Carlos; Barranco, Violeta

    2011-01-01

    This paper studies the corrosion rate of magnesium alloys AZ31 and AZ61 exposed in humid air under continuous condensation conditions. The shape of the gravimetric curves for corrosion progress suggests that the process is controlled by factors related with the corrosion product layer growing on the metallic surface according to gravimetric results there is an initial period in which only a small part of the corroded metal is incorporated in the corrosion product layer, but after longer testi...

  5. Laser welding of AZ31B magnesium alloy to Zn-coated steel

    International Nuclear Information System (INIS)

    Highlights: ► Magnesium alloy was successfully laser welded to Zn-coated steel. ► The joint strength exceeded 6000 N on a 25 mm wide specimen. ► A 450 nm thick layer of Fe3Al was uniformly formed on the steel surface. -- Abstract: The characteristics of laser lap welding of AZ31B magnesium alloy to Zn-coated steel were investigated. Welding was difficult when the laser beam was irradiated onto the AZ31B alloy and the processing parameters were set to obtain a keyhole welding mode. The difference in the physical properties between the two materials resulted in unstable welding process particularly when the laser beam penetrated into the steel specimen and a keyhole was formed therein. By switching to a conduction mode, the process stability was improved and successful welding could be achieved because the liquid metal film remained unbroken and the laser beam did not penetrate into the material. A 25 mm wide joint failed in tensile shear testing at loads exceeding 6000 N. This high joint strength was attributed to the formation of a 450 nm thick layer of Fe3Al intermetallic compound on the steel surface as a result of the interaction between Al from the AZ31B alloy and Fe. The presence of Zn-coating layer was essential to eliminate the negative effects of oxides on the joining process.

  6. Theoretical and experimental research of hammer forging process of RIM from AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2014-10-01

    Full Text Available The results of theoretical analysis and experimental tests of hammer forging process of rim part from AZ31 magnesium alloy are presented in this paper. On the basis of numerical simulation results, the analysis of limiting phenomena was made. These phenomena include: possibility of overlapping presence, not filling of die impression, overheating of material and cracks. The results of theoretical analysis provided the support for planning of experimental tests in industrial conditions. Forging tests were conducted in one of Polish forming plants, applying steam-air hammer of blow energy 63 kJ. On the basis of experimental verification, it was stated that it is possible to obtain rim forging from AZ31 alloy of assumed quality in the hammer forging process.

  7. Flow behaviour of magnesium alloy AZ31B processed by equal-channel angular pressing

    Science.gov (United States)

    Arun, M. S.; Chakkingal, U.

    2014-08-01

    Magnesium alloys are characterised by their low density, high specific strength and stiffness. But, the potential application of Mg is limited by its low room-temperature ductility & formability. Formability can be improved by developing an ultrafine grained (UFG) structure. Equal channel angular pressing (ECAP) is a well known process that can be used to develop an ultrafine grained microstructure. The aim of this study was to investigate the flow behaviour of AZ31B magnesium alloy after ECAP. The specimen was subjected to three passes of ECAP with a die angle of 120° using processing route Bc. The processing temperature was 523 K for the first pass and 423 K for the subsequent two passes. The microstructure characterisation was done. Compression tests of ECAPed and annealed specimens were carried out at strain rates of 0.01 - 1s-1 and deformation temperatures of 200 - 300°C using computer servo-controlled Gleeble-3800 system. The value of activation energy Q and the empirical materials constants of A and n were determined. The equations relating flow stress and Zener-Hollomon parameter were proposed. In the case annealed AZ31, the activation energy was determined to be 154 kJ/mol, which was slightly higher than the activation energy of 144 kJ/mol for ECAPed AZ31.

  8. Warm Deep Drawing Of Rectangular Cups With Magnesium Alloy AZ31 Sheets

    International Nuclear Information System (INIS)

    Recently, magnesium alloys have been widely applied in automotive and electronic industries as the lightest weight structural and functional materials. Warm forming of magnesium alloys has attracted much attention due to the very poor formability of Mg alloys at room temperature. The formability of magnesium alloy sheet at elevated temperature is significantly affected by the processing parameters. Among them the forming temperature, the punch speed, the geometrical shape of the blank, the blank holder force and the lubrication are probably the most relevant. In this research, the deep drawing of rectangular cups with AZ31 sheets was conducted at elevated temperatures with different process parameters. The finite element analyses were performed to investigate the effects of the process parameters on the formability of rectangular cup drawing and to predict the process defects during the process. The material yield condition was modeled using the isotropic Von Mises criterion. The flow stress data were obtained from tensile tests

  9. Chemical conversion coating on AZ31B magnesium alloy and its corrosion tendency

    Institute of Scientific and Technical Information of China (English)

    Hualan JIN; Xiangjie YANG; Ming WANG

    2009-01-01

    The morphology change of the magnesium matrix after pre-treatment and the mor-phology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope and X-ray diffraction. The corrosion resistance of the coating was studied by salt spray and damp test, and the corrosion tendency during salt immersion test was analyzed. The results show that the phase composition before and after pre-treatment is almost change- less, and the deep microflaw appears between α and β phases during acidic pickling. The phosphate conversion coating is mainly composed of Mg, MgO, and some amor-phous phase, and it can provide a good protection for the AZ31B alloy. Results from corrosive morphology indicate that the growth and the corrosion resistance of the phosphate conversion coating are related to the forming process of the AZ31B matrix.

  10. Passivity and Localized Corrosion of AZ31 Magnesium Alloy in High pH Electrolytes

    Science.gov (United States)

    Alsagabi, Sultan; Ninlachart, Jakraphan; Raja, Krishnan S.; Charit, Indrajit

    2016-06-01

    Electrochemical corrosion tests were carried out on AZ31 magnesium alloy specimens in pH: 4.5, 9.5, and 13.0 solutions with 0-2000 ppm of chloride additions at room temperature. No passivity breakdown was observed during cyclic polarization in pH:13 solutions containing up to 1500 ppm of chloride. Addition of sodium sulfate and sodium dihydrogen phosphate as supporting electrolytes offset the chloride effect on the corrosion of AZ31 in pH 4.5 and 9.5 solutions. The Mott-Schottky analysis showed the presence of a duplex surface layer consisting of an n-type MgO1- x inner layer ( x = 0.024-0.05), and a p-type outer layer which thickened with time at the expense of the inner layer.

  11. Microstructure and texture evolution during warm compression of the magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    JIANG Jia; GODFREYB Andy; LIU Qing

    2009-01-01

    The evolution of the microstructure and texture with strain during compression at 150℃ of the mag-nesium alloy AZ31 has been investigated using the electron backscattered diffraction (EBSD) tech-nique. The initial samples were chosen to have a strong basal plane texture with the crystal c-axes perpendicular to the compression direction. The EBSD data provide evidence concerning the relative activity of both {10-12} extension twinning and slip, and suggest that non-basal <c+a> slip is important in samples deformed to a strain of more than 0.2. The relative contributions of the twinning and the slip during deformation have been discussed based on the results above.AZ31, electron backscattered diffraction (EBSD), texture, slip, twinning.

  12. Effects of Sm on the grain refinement, microstructures and mechanical properties of AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Ming [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); School of Mechanical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Hu, Xiaoyu [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Peng, Liming, E-mail: plm616@sjtu.edu.cn [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China); Fu, Penghuai [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Peng, Yinghong [School of Mechanical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China)

    2015-01-03

    The effects of samarium (Sm) on the grain refinement, microstructures and mechanical properties of as-cast AZ31 (Mg–3Al–1Zn–0.3Mn) magnesium (Mg) alloy have been investigated. Very serious grain coarsening happens when Sm content is between 0.16% and 1.18%. This is due to both the reactions between Al and Sm which reduce the constitutional undercooling effect and the lack of Al{sub 2}Sm heterogeneous nuclei. However, excellent grain refinement effect is achieved at Sm content above 2.17%, which is because the in-situ formed Al{sub 2}Sm particles significantly promote heterogeneous nucleation. The main phases in AZ31–xSm alloys include α-Mg, β-Mg{sub 17}Al{sub 12}, Al{sub 11}Sm{sub 3} and Al{sub 2}Sm. The Mg{sub 17}Al{sub 12} phase is gradually suppressed by the increase in Sm content, and the Al{sub 2}Sm is present at a higher Sm content. Because of grain refinement strengthening and secondary phase strengthening effects, the room temperature tensile property of AZ31–3.13Sm alloy has the optimal value of YS78.7MPa–UTS216.7MPa-EL13.6%.

  13. Corrosion characterization of micro-arc oxidization composite electrophoretic coating on AZ31B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Congjie [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China); Jiang, Bailing [School of Materials Science and Engineering, Nanjing Tech University, Nanjing 211816 (China); Liu, Ming [General Motors China Science Lab, Shanghai 201206 (China); Ge, Yanfeng [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China)

    2015-02-05

    Highlights: • A new protective composite coatings were prepared on AZ31B Mg alloy. • The E-coat locked into MAO coat by discharge channels forming a smoother and compact surface without defects. • Comparing with MAO coat, the MAOE composite coat could provide an excellent barrier for bare Mg against corrosion attack. - Abstract: A two layer composite coating system was applied on the surface of AZ31B magnesium alloy by Micro-arc Oxidation (MAO) plus electrophoretic coat (E-coat) technique. The Mg sample coated with MAO plus E-coat (MAOE) was compared with bare Mg and Mg sample coated by MAO only. The surface microstructure and cross section of bare and coated Mg before and after corrosion were examined by Scanning Electron Microscopy (SEM). The corrosion performance of bare and coated Mg was evaluated using electrochemical measurement and hydrogen evolution test. The results indicated that the corrosion resistance of AZ31B Mg alloy was significantly improved by MAOE composite coating. The corrosion mechanism of bare and coated Mg is discussed.

  14. Corrosion of magnesium alloy AZ31 screws is dependent on the implantation site

    Energy Technology Data Exchange (ETDEWEB)

    Willbold, E. [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany); Kaya, A.A. [Mugla University, Engineering Faculty, Metallurgy and Materials Engineering Department, Mugla (Turkey); Kaya, R.A. [MedicalPark Hospital, Kueltuer Sok No:1, 34160 Bahcelievler, Istanbul (Turkey); Beckmann, F. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Max-Planck-Str.1, D - 21502 Geesthacht (Germany); Witte, F., E-mail: witte.frank@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany)

    2011-12-15

    The corrosion of biodegradable materials is a crucial issue in implant development. Among other materials, magnesium and magnesium based alloys are one of the most promising candidates. Since the corrosion of biodegradable materials depends on different physiological parameters like pH or ion concentrations, the corrosion might be different in different biological environments. To investigate this issue, we produced screws from magnesium alloy AZ31 and implanted them into the hip bone of 14 sheep. After 3 and 6 months, the screws were explanted and analyzed with synchrotron-radiation based micro-computed tomography and hard tissue histology. We found considerable differences in the corrosion behavior of the magnesium screws with respect to its original tissue location. However, we could detect a normal immunological tissue response.

  15. Numerical analysis of self-pierce riveting of AZ31 magnesium alloy sheets

    Science.gov (United States)

    Han, S. L.; Wu, Y. W.; Zeng, Q. L.; Gao, Y.

    2013-05-01

    Magnesium alloy sheet has a broad development prospect for lightweight metal in automotive industry. Selfpierce Riveting (SPR) process is a suitable joining technology to fasten materials of different nature. This paper is concerned with the development of numerical models of the SPR process of AZ31 magnesium alloy sheet. Based on DEFORM-2D finite element software, a two-dimensional axisymmetric model has been built for the SPR process. Then the distribution of stress and strain, and the stroke-load curve are analyzed in the forming process of the riveting. After a 2D simulation of SPR process, the quality of riveted joint is evaluated in terms of joint cross-sectional shape. The results show a better understanding of mechanical properties of SPR joints of magnesium alloy sheets. As a sufficient interlock and bottom thickness leading to a reasonably good joint, the numerical simulation method plays a significant role to predict the final strength of the joint.

  16. Microstructure and texture evolution in multi-pass warm rolled AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Liu Di

    2015-01-01

    Full Text Available Electron Backscatter Diffraction (EBSD is employed to characterize the microstructure and texture established during the process of warm rolled AZ31 magnesium alloy sheets. The grain size was refined from 17.4 μm to 3.8 μm after 4 pass rolling. Texture of as-rolled sheets was expressed by (0002 basal texture, and the texture intensity was increased with the rolling pass increasing. The mechanical properties of as-rolled sheets were greatly improved by warm rolling.

  17. Effect of temperature on mechanical behavior of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    TAN Cheng-wen; XU Shan-na; WANG Lu; CHEN Zhi-yong; WANG Fu-chi; CAI Hong-nian

    2007-01-01

    Strain rate sensitivity and tension/compression asymmetry of AZ31 magnesium alloy at different temperatures and strain rates were investigated. Both of mechanical behaviors are temperature dependent. Strain rate sensitivity increases with increasing temperature. Thermally activated slip is the source of strain rate sensitivity. At the temperature below or near 373 K, strain rate sensitivity is very little. Tension/compression asymmetry in yielding decreases with increasing temperature. Twinning is the reason of tension/compression asymmetry. At the temperature above or near 573 K, the material shows little tension/compression asymmetry of the flow stress.

  18. Effect of rolling temperature of the magnesium alloy AZ31B formability; Efeito da temperatura de laminacao na deformabilidade da liga de magnesio AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Catorceno, L.L.C.; Zimmermann, A.J.O.; Padilha, A.F., E-mail: litzy.catorceno@poli.usp.b [Universidade de Sao Paulo (DEMM/EP/USP), SP (Brazil). Escola Politecnica. Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The magnesium alloy AZ31B presents an interesting set of properties, which makes it potential candidate for applications in automotive and aeronautics. The main limitation of magnesium alloys is the low capacity of plastic forming at room temperature. The main motivation of this project is to understand and control the microstructure and crystallographic texture of magnesium alloys, to improve their formability. The effect of rolling temperature on the formability of the alloy was studied in this stage of the project. The alloy in the form of annealed and recrystallized sheets (2 mm thick) was deformed by rolling at four different temperatures: 25, 100, 200 and 250 deg C. The microstructural characterization was achieved using several complementary techniques of microstructural analysis, such as optical microscopy, scanning electron microscopy, X-ray analysis by energy dispersive, X-ray diffraction and microhardness. Results about the effect of rolling temperature on the alloy formability were presented and discussed. (author)

  19. Investigation on the Explosive Welding of 1100 Aluminum Alloy and AZ31 Magnesium Alloy

    Science.gov (United States)

    Chen, Pengwan; Feng, Jianrui; Zhou, Qiang; An, Erfeng; Li, Jingbo; Yuan, Yuan; Ou, Sanli

    2016-07-01

    The undesirable properties of magnesium alloys include easy embrittlement, low oxidation resistance, and difficulty in welding with other materials. Their application in industry is, therefore, restricted. In this paper, plates of 1100 aluminum alloy and AZ31 magnesium alloy were successfully welded together using the explosive welding technique. The influences of the welding parameters on the weld quality were investigated. The surface morphology and microstructure near the weld interface were examined by optical microscopy, scanning electron microscopy (equipped with energy-dispersive x-ray spectroscopy), and transmission electron microscopy. The experimental results demonstrated the typical wavy bonding interface. In addition, elemental diffusion with a thickness of approximately 3 μm occurred near the bonding interface. The two plates were joined together well at the atomic scale. Nanograins with a size of approximately 5 nm were observed in the diffusion layer. The microhardness and shear strength were measured to evaluate the mechanical properties, which confirmed that a high quality of bonding was acquired.

  20. Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, S., E-mail: sfeliu@cenim.csic.es; Llorente, I.

    2015-08-30

    Highlights: • Surface chemistry of the corrosion product layers on magnesium alloys. • Influence of the type of alloy on the carbonate surface enrichment. • Relation between surface composition and protection properties. - Abstract: This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

  1. Finite element simulation on press forging of magnesium alloy AZ31 sheets

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Press forging of rectangular box of magnesium alloy AZ31 sheets was investigated at elevated temperatures.The characteristics of metal flow were analyzed on the basis of finite element method(FEM)and experiments.Effects of friction factor and sidewall thickness on metal flow and boss forming were investigated by FEM.The results indicate that the bosses and the sidewall of the rectangular box are formed unevenly due to the uneven flow of the metal.The increase in friction factor at die/sheet interface improves the metal flow pattem and the efficiency of boss forming,but reduces the sidewall uniformity.Decrease in sidewall thickness enhances boss forming efficiency,whereas the punch load increases in this case.The present work can provide rcasonable parameters and design guideline for the practical press foxing process of magnesium alloy sheets.

  2. Effect of Mucin and Bicarbonate Ion on Corrosion Behavior of AZ31 Magnesium Alloy for Airway Stents

    Directory of Open Access Journals (Sweden)

    Yongseok Jang

    2014-08-01

    Full Text Available The biodegradable ability of magnesium alloys is an attractive feature for tracheal stents since they can be absorbed by the body through gradual degradation after healing of the airway structure, which can reduce the risk of inflammation caused by long-term implantation and prevent the repetitive surgery for removal of existing stent. In this study, the effects of bicarbonate ion (HCO3− and mucin in Gamble’s solution on the corrosion behavior of AZ31 magnesium alloy were investigated, using immersion and electrochemical tests to systematically identify the biodegradation kinetics of magnesium alloy under in vitro environment, mimicking the epithelial mucus surfaces in a trachea for development of biodegradable airway stents. Analysis of corrosion products after immersion test was performed using scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDX and X-ray diffraction (XRD. Electrochemical impedance spectroscopy (EIS was used to identify the effects of bicarbonate ions and mucin on the corrosion behavior of AZ31 magnesium alloys with the temporal change of corrosion resistance. The results show that the increase of the bicarbonate ions in Gamble’s solution accelerates the dissolution of AZ31 magnesium alloy, while the addition of mucin retards the corrosion. The experimental data in this work is intended to be used as foundational knowledge to predict the corrosion behavior of AZ31 magnesium alloy in the airway environment while providing degradation information for future in vivo studies.

  3. Improving the fatigue property of welded joints for AZ31 magnesium alloy by ultrasonic peening treatment

    Institute of Scientific and Technical Information of China (English)

    Zhang Jinwang; Wang Wenxian; Zhang Lan; Mu Wei; Xu Bingshe

    2008-01-01

    The fatigue property of AZ31 magnesium alloy and its TIG welded joints were investigated. The ultrasonic peening treatment (UPT) was used to improve the fatigue property of the TIG welded joints, which was treated at the weld toe by the UPT process. The test results show that the fatigue strength of the base metal of AZ31 magnesium alloys is 57.8 MPa, and those of the fillet joint and the transverse cross joint are respectively 20.0 MPa and 17.2 MPa at 2×106 cycles. The fatigue strengths of two kinds of welded joints treated by the UPT are respectively 30.3 MPa and 24.7 MPa, which have been improved by 51.5% and 43.6%, respectively. The fatigue life of the fillet joint specimens is prolonged by about 2.74 times and the fatigue life of the transverse cross joint specimens is prolonged by about 1.05 times when the stress range is at 40.0 MPa.

  4. Friction stir welding of AZ31 magnesium alloys processed by equal channel angular pressing

    Institute of Scientific and Technical Information of China (English)

    ZHANG Bing; YUAN Shouqian; WANG Xunhong

    2008-01-01

    Equal channel angular pressing (ECAP) is an effective thermo-mechanical process to make ultrafine grains.An investigation was carried out on the friction stir welding (FSW) of ECAPed AZ31 magnesium alloys with a thickness of 15 mm.For different process parameters,the optimum FSW conditions of ECAPed AZ31 magnesium alloys were examined.The basic characterization of weld formation and the mechanical properties of the joints were discussed.The results show that the effect of welding parameters on welding quality was evident and welding quality was sensitive to welding speed.Sound joints could be obtained when the welding speed was 37.5 mm/min and the rotation speed of the stir tool was 750 r/min.The maximum tensile strength (270 MPa) of FSW was 91% that of the base materials.The value of microhardness varied between advancing side and retreating side because of the speed field near the pin of the stir tool,which weakened the deformed stress field.The value of microhardness of the welding zone was lower than that of the base materials.The maximum value was located near the heat-affected zone (HAZ).Remarkable ductile character was observed from the fracture morphologies of welded joints.

  5. Microstructure and mechanical properties of friction stir welding of AZ31B magnesium alloy added with cerium

    Institute of Scientific and Technical Information of China (English)

    于思荣; 陈显君; 黄志求; 刘耀辉

    2010-01-01

    The AZ31B magnesium alloy sheet added with 0.5 wt.% Ce was welded with friction stir welding(FSW).The microstructures and mechanical properties of the welded joint were investigated.The results showed that the microstructures in the weld nugget zone were uniform and with small equiaxed grains.The grains in the heat-affected zone and the thermo-mechanical affected zone were coarser than those in the base metal zone and the weld nugget zone.The ultimate tensile strength of AZ31B magnesium alloy added with 0.5...

  6. TiO2 Deposition on AZ31 Magnesium Alloy Using Plasma Electrolytic Oxidation

    Directory of Open Access Journals (Sweden)

    Leon White

    2013-01-01

    Full Text Available Plasma electrolytic oxidation (PEO has been used in the past as a useful surface treatment technique to improve the anticorrosion properties of Mg alloys by forming protective layer. Coatings were prepared on AZ31 magnesium alloy in phosphate electrolyte with the addition of TiO2 nanoparticles using plasma electrolytic oxidation (PEO. This present work focuses on developing a TiO2 functional coating to create a novel electrophotocatalyst while observing the surface morphology, structure, composition, and corrosion resistance of the PEO coating. Microstructural characterization of the coating was investigated by X-ray diffraction (XRD and scanning electron microscopy (SEM followed by image analysis and energy dispersive spectroscopy (EDX. The corrosion resistance of the PEO treated samples was evaluated with electrochemical impedance spectroscopy (EIS and DC polarization tests in 3.5 wt.% NaCl. The XRD pattern shows that the components of the oxide film include Mg from the substrate as well as MgO and Mg2TiO4 due to the TiO2 nanoparticle addition. The results show that the PEO coating with TiO2 nanoparticles did improve the corrosion resistance when compared to the AZ31 substrate alloy.

  7. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.;

    2009-01-01

    of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... was investigated. Sulphuric, nitric and phosphoric acids of different concentrations were used to clean the alloy for various pickling times. The surface morphology, composition and phases were elucidated using scanning electron microscopy, X-ray fluorescence analysis, spark discharge-optical emission spectroscopy......, energy dispersive X-ray spectroscopy and infrared spectroscopy. The effect of surface cleaning on the corrosion properties was studied using salt spray test and electrochemical impedance spectroscopy. The experimental results show that acid pickling reduces the surface impurities and therefore enhances...

  8. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    Science.gov (United States)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  9. Effect of Carbon Nanotube on High-Temperature Formability of AZ31 Magnesium Alloy

    Science.gov (United States)

    Hassan, S. Fida; Paramsothy, M.; Gasem, Z. M.; Patel, F.; Gupta, M.

    2014-08-01

    Room-temperature tensile properties of AZ31 alloy have significantly been improved when reinforced with carbon nanotube via ingot metallurgy process. However, high-temperature (up to 250 °C) elongation-to-failure tensile test of the developed nanocomposite revealed a considerable softening in the AZ31 alloy matrix accompanied by an incredible ductility increment (up to 132%). Microstructural characterization of the fractured samples revealed that the dynamic recrystallization process has induced a complete recrystallization in the AZ31 alloy at a lower temperature (150 °C) followed by substantial grain growth at a higher temperature used in this study. Fractography on the fractured surfaces revealed that the room-temperature mixed brittle-ductile modes of fracture behavior of AZ31 alloy have transformed into a complete ductile mode of fracture at high temperature.

  10. Characterization of surface products on AZ31 magnesium alloy in dilute NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang Lei [Materials Reliability Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Shinohara, Tadashi, E-mail: SHINOHARA.Tadashi@nims.go.j [Materials Reliability Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Zhang Boping [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Iwai, Hideo [Materials Analysis Station, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan)

    2009-10-19

    In earlier work, we have drawn a corrosion map of AZ31 Mg alloy in dilute NaCl solutions and determined two zones-corrosion and passivation zones. In this paper, the surface products formed on AZ31 Mg alloy polarized in both zones were characterized in detail by X-ray photoelectron spectroscopy (XPS). MgO, Mg(OH){sub 2}, and MgCO{sub 3} were found in the surface products. Based on these results and previous ones by XRD, Mg(OH){sub 2}, Mg{sub 5}(CO{sub 3}){sub 4}(OH){sub 2}.8H{sub 2}O, and MgO phases were presented in the corrosion zone and the latter two ones were also found in the passivation zone. In the corrosion zone, the higher hydration of the surface components gave a continuous corrosion attack of the metallic surface and degraded the passivation films. In the passivation zone, chloride-induced corrosion was retarded by the formation of the magnesium hydroxyl carbonate product, which provided a protective layer on the material. The adsorption of carbonate played a dual role in the solution. One is that the formation of the soluble salt with co-adsorption of CO{sub 3}{sup 2-} and Cl{sup -} ions accelerated the dissolution of the passivation film. The other is that the formation of the carbonate-containing product served as a protective layer on the surface.

  11. Deformation behaviors of magnesium alloy AZ31 sheet in cold deep drawing

    Institute of Scientific and Technical Information of China (English)

    YANG Lian-fa; MORI Ken-ichiro; TSUJI Hirokazu

    2008-01-01

    To investigate how the popular magnesium alloy AZ31 sheet (aluminum 3%, zinc 1%) behaves in cold working, deep drawing experiments at room temperature, along with finite element(FE) simulation,were performed on the cold forming sheet of the AZ31 alloy after being annealed under various conditions. The activities were focused on the fracture pattern, limit drawing ratio(LDR), deformation load, thickness distribution, anisotropic effect, as well as the influences of the annealing conditions and tool configuration on them. The results display that punch shoulder radius instead of die clearance, has much influence on the thickness distribution. The anisotropy is remarkable in cold working, which adversely impacts the LDR. The fracture often happens on the side wall at an angle to axis of the deformed specimen. The results also imply that the LDR for the material under present experimental conditions is 1.72, and annealing the material at 450 ℃ for 1 h may be preferable for the cold deep drawing.

  12. CO2 and diode laser welding of AZ31 magnesium alloy

    International Nuclear Information System (INIS)

    Magnesium alloys are being increasingly used in automotive and aerospace structures. Laser welding is an important joining method in such applications. There are several kinds of industrial lasers available at present, including the conventional CO2 and Nd:YAG lasers as well as recently available high power diode lasers. A 1.5 kW diode laser and a 2 kW CO2 laser are used in the present study for the welding of AZ31 alloys. It is found that different welding modes exist, i.e., keyhole welding with the CO2 laser and conduction welding with both the CO2 and the diode lasers. This paper characterizes welds in both welding modes. The effect of beam spot size on the weld quality is analyzed. The laser processing parameters are optimized to obtain welds with minimum defects

  13. Grain size and texture changes of magnesium alloy AZ31 during multi-directional forging

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Grain size and texture changes of magnesium alloy AZ31 were studied in multidirectional forging(MDF) under decreasing temperature conditions. MDF was carried out up to large cumulative strains of 4.8 with changing the loading direction during decrease in temperature from pass to pass. MDF can accelerate the uniform development of fine-grained structures and increase the plastic workability at low temperatures. As a result, the MDFed alloy shows excellent higher strength as well as moderate ductility at room temperature even at the grain size below 1 μm. Superplastic flow takes place at 423 K and depends on the anisotropy of MDFed samples. The mechanisms of strain-induced free-grained structure development and of the plastic deformation were discussed in detail.

  14. Effect of filler wire on the joint properties of AZ31 magnesium alloys using CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun

    2007-01-01

    Laser welding with filler wire of AZ31 magnesium alloys is investigated using a CO2 laser experimental system. The effect of three different filler wires on the joint properties is researched. The results show that the weld appearance can be effectively improved when using laser welding with filler wire. The microhardness and tensile strength of joints are almost the same as those of the base metal when ER AZ31 or ER AZ61 wire is adopted. However, when the filler wire of ER 5356 aluminum alloy is used, the mechanical properties of joints become worse. For ER AZ31 and ER AZ61 filler wires, the microstructure of weld zone shows small dendrite grains. In comparison, for ER 5356 filler wire, the weld shows a structure of snowy dendrites and many intermetallic compounds and eutectic phases distribute in the dendrites. These intermetallic constituents with low melting point increase the tendency of hot crack and result in fragile joint properties. Therefore, ER AZ31 and ER AZ61 wire are more suitable filler material than ER 5356 for CO2 laser welding of AZ31 magnesium alloys.

  15. Warm Deep Drawing of Rectangular Parts of AZ31 Magnesium Alloy Sheet Adopting Variable Blank Holder Force

    Science.gov (United States)

    Ying-hong, Peng; Qun-feng, Chang; Da-yong, Li; Xiao-qin, Zeng

    2007-05-01

    AZ31 magnesium alloy sheet with good shape and formability is fabricated by warm cross rolling. Uniaxial tensile tests are conducted using a Gleeble 3500 thermal - mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. A warm deep drawing process of square part is also simulated by the finite element method. The influences of blank holder force on the formability are numerically investigated. A double-action hydraulic press that can realize adjustable blank holder forces is developed and its working principle and control system are introduced. Some warm deep drawing experiments of square parts of AZ31 magnesium alloy sheet are also performed. Different variation schemes of the blank holder force with the stroke of the punch are tested, and the experiment results are compared. Results show that the suitable blank holder force variation scheme is a ladder curve with the punch stroke. Adopting the variable blank holder force technique can improve 13.2% of the drawing depth of square parts of AZ31 magnesium alloy sheet.

  16. Prediction of corrosion rate of AZ31B magnesium alloy under salt fog environment in NaCl solution

    OpenAIRE

    even">D.Thirumalaikumarasamy,; , K.Shanmugam and V. Balasubramanian

    2013-01-01

    Magnesium alloys have gained considerable interest as a material for automotive and aerospace applications due to its low density, high specific strength, and good castability. However, another considerable issue is their corrosion properties. This restricts their practical applications. In this present research, corrosion behavior of the AZ31B magnesium alloy was evaluated by conducting salt fog test in NaCl solution at different chloride ion concentrations, pH values, spraying times, and ai...

  17. Research status and development tendency of welding technology of AZ31B magnesium alloy%AZ31B镁合金焊接技术研究现状及发展方向

    Institute of Scientific and Technical Information of China (English)

    刘奋军; 王憨鹰

    2013-01-01

    Welding characteristics of magnesium alloy are analyzed,and welding processes of AZ31B magnesium alloy are introduced,including laser welding,brazing,diffusion welding,friction stir welding,TIG,electron beam welding and so on. The future directions of welding technology of AZ31B magnesium alloy are pointed out.%分析镁合金的焊接特点,综述了近年来AZ31B镁合金的焊接方法,包括激光焊、钎焊、扩散焊、搅拌摩擦焊、TIG焊、电子束焊等,展望了AZ31B镁合金的焊接研究方向。

  18. Effect of cerium and lanthanum additives on plasma electrolytic oxidation of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    沈德久; 马豪杰; 郭长虹; 蔡景瑞; 李国龙; 何东磊; 杨庆祥

    2013-01-01

    Plasma electrolytic oxidation (PEO) coatings on AZ31 magnesium (Mg) alloy were developed using the aqueous solution with alkaline silicate and sodium hydroxide as a base electrolyte system. The effects of cerium (Ce) nitrate and lanthanum (La) nitrate additives on the voltage response, microstructure, compositions and corrosion resistance of PEO coatings were investigated by scan-ning electron microscopy (SEM), energy-dispersive spectrum (EDS), X-ray diffraction (XRD) and potentiodynamic polarization tests, etc. The results showed that Ce and La additives increased the stable voltage and compactness of the PEO coatings, while, those did not change the compositions of the PEO coatings. The corrosion resistance of the PEO coating obtained in solutions with La nitrate of 0.1 g/L was the best, followed by that with Ce nitrate of 0.1 g/L and that without additives.

  19. Metallurgical Evaluation of AZ31B-H24 Magnesium Alloy Friction Stir Welds

    Science.gov (United States)

    Pareek, M.; Polar, A.; Rumiche, F.; Indacochea, J. E.

    2007-10-01

    Friction Stir welding of 3.175 mm (0.125 in.) thick plates of AZ31-H24 magnesium alloy was performed using several travel velocities and tool-rotation speeds. After production the welds were cross-sectioned and a metallurgical characterization was performed using optical microscopy, and scanning electron microscopy. Assessment of the weld nugget or “stirred zone” shows evidence of dynamic recrystallization and the start of grain growth in some spots of this region compared to the parent metal. Recrystallization was identified in the thermomechanically affected zone (TAZ) as well. The mechanical properties of the weld are correlated with the corresponding microstructures present in the weld nugget and TMAZ. Corrosion resistance of the weld was assessed using Electrochemical Impedance Spectroscopy (EIS) techniques and immersion tests in a corrosive environment; it showed better corrosion resistance than the base metal.

  20. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    Science.gov (United States)

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing. PMID:23920167

  1. HIGH STRAIN RATE BEHAVIOUR OF AN AZ31 + 0.5 Ca MAGNESIUM ALLOY

    Directory of Open Access Journals (Sweden)

    Josef Pešička

    2012-01-01

    Full Text Available The paper reports behaviour of magnesium alloy AZ31 (nominal composition 3 % Al - 1 % Zn – balance Mg with an addition of 0.5 wt. % Ca at high strain rates. Samples were prepared by the squeeze cast technology. Dynamic compression Hopkinson tests were performed at room temperature with impact velocities ranging from 11.2 to 21.9 m.s-1. A rapid increase of the flow stress and the strain rate sensitivity was observed at high strain rates. Transmission electron microscopy showed extremely high dislocation density and mechanical twins of two types. Adiabatic shear banding is discussed as the reason for the observed behaviour at high strain rates.

  2. Application of Anand's constitutive model on twin roll casting process of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    HU Xiao-dong; JU Dong-ying

    2006-01-01

    Twin-roll thin strip casting process combines casting and hot rolling into a single process,in which thermal stress and thermal mechanical stress were involved. Considering the high temperature gradient,the existing of liquid and solid regions and rolling deformation,suitable constitutive model is the key to describe the process. Anand's model is a temperature-dependent,rate-dependent and unified of creep and plasticity model and the Jaumann derivative was employed in Anand's model which makes the constitutive model frame-indifferent or objective,therefore the highly nonlinearities behavior in the twin-roll casting process can be simulated. The parameters of the Anand's model were regressed based on the compression tests of AZ31 magnesium alloy. The simulation results reveal that the Anand's model can well describe the deformation characteristics of twin-roll casting process. Based on the simulation results,the form of evolution equations in Anand's model was discussed.

  3. Influence of initial textures on dynamic recrystallization and textures in AZ31 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    YANG Ping(杨平); CUI Feng-e(崔凤娥); MA Shi-cai(马世才); G Gottstein

    2003-01-01

    Microscopy and X-ray diffractometry were applied to inspect the influence of initial texture on dynamic recrystallization and texture formation in AZ31 magnesium alloys during channel die compression. The results show that stress-strain curves, microstructures and textures depend on initial textures. Two types of nucleation sites are detected which are in different proportions depending on initial textures. Dynamic recrystallization proceeds faster in samples with more inhomogeneity. When the basal planes of grains are parallel to rolling plane of sample with scattering around transverse direction, no new texture component occurs and texture is strengthened together with dynamic recrystallization. By other initial textures there are texture changes during hot deformation. New grains rotate gradually to basal orientation at heavy strain.

  4. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    Science.gov (United States)

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing.

  5. Microstructure, Textures and Deformation Behaviors of Fine-grained Magnesium Alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    Ping YANG; Zude ZHAO; Xueping REN; Shaodong HUANG

    2005-01-01

    Channel die compression and initial textures are used to activate different deformation mechanisms in a fine-grained magnesium alloy AZ31. The σ-ε curves, microstructures and, particularly, textures are analyzed to reveal different deformation mechanisms and to compare with those of coarse grained samples. Dominant double-prismatic slip,{1012} twinning and basal slip are detected in three types of samples, respectively, which is similar to those of coarse grained samples. The detrimental effect of shear band formation or {1011} twinning is limited in fine grained microstructure. In addition to the higher flow stress at low temperature an early decrease in flow stress at higher temperature is also found in fine-grained samples in comparison with their coarse-grained counterparts. This softening is ascribed to the early dynamic recrystallization or grain boundary glide.

  6. Microstructure and texture evolution during warm compression of the magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    GODFREYB; Andy

    2009-01-01

    The evolution of the microstructure and texture with strain during compression at 150℃ of the magnesium alloy AZ31 has been investigated using the electron backscattered diffraction (EBSD) technique. The initial samples were chosen to have a strong basal plane texture with the crystal c-axes perpendicular to the compression direction. The EBSD data provide evidence concerning the relative activity of both {10-12} extension twinning and slip, and suggest that non-basal slip is important in samples deformed to a strain of more than 0.2. The relative contributions of the twinning and the slip during deformation have been discussed based on the results above.

  7. The oxidation resistance and ignition temperature of AZ31 magnesium alloy with additions of La2O3 and La

    International Nuclear Information System (INIS)

    Highlights: ► Using lanthanum and lanthanum oxide (La2O3) can improve oxidation resistance of magnesium alloy. ► La2O3 is as effective as La in affecting both alloy microstructure and oxidation resistance. ► The optimum La concentration in alloy is ∼0.7 wt.%. ► We analyzed the oxidation kinetics of AZ31 alloy with both additions. - Abstract: We investigate the oxidation resistance of AZ31 magnesium alloy with additions of La and La oxide (La2O3). The contributor is the practical La content in alloy. Both La and La2O3 are effective in improving the oxidation resistance of Mg alloys. The samples with La content of ∼ 0.7 wt.% possess the best resistance to oxidation of all. Oxide scale, ignition temperature and oxidation kinetics are analyzed. However, higher La content is detrimental to the oxidation resistance.

  8. Lap Fillet Welding of Thin Sheet AZ31 Magnesium Alloy with Pulsed Nd:YAG Laser

    Science.gov (United States)

    Ishak, Mahadzir; Yamasaki, Kazuhiko; Maekawa, Katsuhiro

    In recent years, reducing the size and weight of consumer products requires the joining of thin sheets of magnesium alloys with both thickness and joining area of less than 1mm, especially for packaging purposes. Conventional welding processes are difficult to joint a thin sheet magnesium alloy because of high heat input, which in turns leads to various problems such as burn through and cracks. In this study, lap fillet welding of thin sheet magnesium alloy AZ31B with a thickness of 0.3 mm has been carried out using a pulsed Nd:YAG laser beam. The influences of gap, laser beam center location and scan speed on joint appearances have been investigated. It was found that defects were significantly reduced when the gap width was less than 35 µm when the laser beam center was located just on the edge of the upper specimen (x=0), and scan speed was varied from 400 to 450 m/min. Wider bond width at average value of 300 µm was achieved when the beam center was at x=0 with a wide range of scan speeds from 250 to 450 mm/min compared with the cases at x=-0.1 and -0.2 mm from edge. Increases in bond width and minimal defects at x=0 improve fracture load by 68% compared with those at x=-0.1 mm.

  9. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    Science.gov (United States)

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-01

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  10. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    International Nuclear Information System (INIS)

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model

  11. Experimental study of fluoride coating on the degradation of magnesium alloy AZ31B in vitro%氟涂层对AZ31B镁合金植入初期降解作用的影响

    Institute of Scientific and Technical Information of China (English)

    钟丽芳; 李洪洋; 王秋旭; 艾红军

    2011-01-01

    目的 观察氟涂层对AZ31B镁合金植入初期降解速度的影响.方法 分别将无涂层(对照组)和氟涂层(观察组)的AZ31B镁合金浸泡于骨细胞培养基DMEM溶液(模拟体液),分别于浸泡1、3、5、7、14 d时后观察两组模拟体液pH值,扫描电镜下观察两组浸泡前和浸泡7 d时AZ31B镁合金材料表面形貌.结果 对照组镁合金浸泡1、3、5、7、14 d模拟体液pH值分别为7.51±0.15、8.32±0.10、9.36±0.10、9.79±0.09、9.87±0.09,呈升高趋势,观察组分别为7.29±0.07、7.44±0.06、7.47±0.11、7.65±0.11、7.74±0.08,各时点pH值相比,P均>0.05.对照组浸泡前镁合金表面相对光滑,观察组镁合金表面致密、光滑,有一些同向的纹理;浸泡7 d后,无涂层AZ31B镁合金表面呈龟裂状;氟涂层AZ31B镁合金表面无明显改变,可见散在腐蚀凹陷.结论 氟涂层可以在一定程度上抑制AZ31B镁合金植入初期的降解作用.%Objective To study the viability of using magnesium alloy AZ31B coated with fluoride as biodegradable bone scaffolds materials.Methods Pieces of magnesium alloy AZ31B uncoated and coated with fluoride were immersed in DMEM culture medium respectively.The changes of the DMEM culture medium's pH valules and morphology of magnesium alloy AZ31B uncoated or coated were evaluated after immersion.Results The pH values of DMEM solution immersed by magnesium alloy AZ31B uncoated after 1, 3, 5, 7, 14 d were 7.51 ±0.15, 8.32 ±0.10, 9.36 ±0.10, 9.79 ±0.09,9.87 ± 0.09, while that immersed by magnesium alloy AZ31B ooated with flouride were 7.29 ± 0.07, 7.44 ± 0.06, 7.47 ± 0.11,7.65 ± 0.1 1, 7.74 ± 0.08 ( all P > 0.05 ).Before immersed, the surface of magnesium alloy AZ31B was smooth,while magnesium alloy AZ31B coated with fluoride was density and smooth texture.After immersed for 7 d, the surface of magnesium alloy AZ31B uncoated was corroded severely and the surface of magnesium alloy AZ31B coated with fluoride changed a little and

  12. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    OpenAIRE

    Feliu Jr., S.; Pardo, Angel; Merino, M. C.; Coy, A. E.; Viejo, F.; Arrabal, R.

    2009-01-01

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 °C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH)2 and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of M...

  13. Microstructure and mechanical properties of wrought magnesium alloy AZ31B welded by laser-TIG hybrid

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 宋刚; 王继锋; 梁国俐

    2004-01-01

    The laser-TIG hybrid welding was mainly used to weld the wrought magnesium alloy AZ31B. The technical characteristics of laser-TIG hybrid welding process was investigated and the interactional mechanism between laser and arc was discussed, at the same time the microstructure and mechanical properties of the wrought magnesium alloy AZ31B using laser-TIG hybrid welding were analyzed by optical microscope, EPMA, SEM, tensile machine, hardness machine. The experimental results show that the presence of laser beam boosts up the stability of the arc during high speed welding and augments the penetration of weld; the crystal grains of magnesium alloy weld are fine without porosity and cracks in the best welding criterion and the microstructure of HAZ does not become coarse obviously. The elements profile analysis reveals that Mg content in the weld is lower than that of the base metal, but Al content is higher slightly. Under this experimental condition, the wrought magnesium alloy AZ31B joint can be achieved using laser-TIG hybrid process and the tensile strength of the joint is equivalent to that of the base metal.

  14. Dry sliding tribological behavior of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

    International Nuclear Information System (INIS)

    The dry sliding tribological behavior of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam (HIPIB) at energy density of 3.4 J/cm2 with 10 shots is investigated by dry sliding wear tests in order to explore the effect of HIPIB irradiation on tribological property of magnesium alloy. Surface morphologies, composition and structure of the irradiated AZ31 magnesium alloys are examined by electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The results indicated that HIPIB irradiation led to the increase in surface microhardness and the reduction in friction coefficient and wear rate. Wear rate for both the original and the irradiated samples increased with increasing sliding load from 0.1 to 0.5 N. The transition from severe metallic wear to mild oxidative wear induced by HIPIB irradiation was observed by a combined analysis in surface morphology and chemical composition of wear tracks, mechanically mixed materials and wear debris, which is mainly attributed to the significant increase in microhardness resulting from grain refinement on the irradiated surface. In addition, defects induced by HIPIB irradiation promoted the diffusion of oxygen during sliding wear and therefore led to the formation of compact mixed materials and protective films on the wear tracks surface, which also contributes to the transition in wear mechanism of AZ31 magnesium alloy induced by HIPIB irradiation.

  15. Influence of shot peening on corrosion properties of biocompatible magnesium alloy AZ31 coated by dicalcium phosphate dihydrate (DCPD).

    Science.gov (United States)

    Mhaede, Mansour; Pastorek, Filip; Hadzima, Branislav

    2014-06-01

    Magnesium alloys are promising materials for biomedical applications because of many outstanding properties like biodegradation, bioactivity and their specific density and Young's modulus are closer to bone than the commonly used metallic implant materials. Unfortunately their fatigue properties and low corrosion resistance negatively influenced their application possibilities in the field of biomedicine. These problems could be diminished through appropriate surface treatments. This study evaluates the influence of a surface pre-treatment by shot peening and shot peening+coating on the corrosion properties of magnesium alloy AZ31. The dicalcium phosphate dihydrate coating (DCPD) was electrochemically deposited in a solution containing 0.1M Ca(NO3)2, 0.06M NH4H2PO4 and 10mL/L of H2O2. The effect of shot peening on the surface properties of magnesium alloy was evaluated by microhardness and surface roughness measurements. The influence of the shot peening and dicalcium phosphate dihydrate layer on the electrochemical characteristics of AZ31 magnesium alloy was evaluated by potentiodynamic measurements and electrochemical impedance spectroscopy in 0.9% NaCl solution at a temperature of 22±1°C. The obtained results were analyzed by the Tafel-extrapolation method and equivalent circuit method. The results showed that the application of shot peening process followed by DCPD coating improves the properties of the AZ31 surface from corrosion and mechanical point of view. PMID:24863232

  16. In vitro and in vivo studies of biodegradable fine grained AZ31 magnesium alloy produced by equal channel angular pressing.

    Science.gov (United States)

    Ratna Sunil, B; Sampath Kumar, T S; Chakkingal, Uday; Nandakumar, V; Doble, Mukesh; Devi Prasad, V; Raghunath, M

    2016-02-01

    The objective of the present work is to investigate the role of different grain sizes produced by equal channel angular pressing (ECAP) on the degradation behavior of magnesium alloy using in vitro and in vivo studies. Commercially available AZ31 magnesium alloy was selected and processed by ECAP at 300°C for up to four passes using route Bc. Grain refinement from a starting size of 46μm to a grain size distribution of 1-5μm was successfully achieved after the 4th pass. Wettability of ECAPed samples assessed by contact angle measurements was found to increase due to the fine grain structure. In vitro degradation and bioactivity of the samples studied by immersing in super saturated simulated body fluid (SBF 5×) showed rapid mineralization within 24h due to the increased wettability in fine grained AZ31 Mg alloy. Corrosion behavior of the samples assessed by weight loss and electrochemical tests conducted in SBF 5× clearly showed the prominent role of enhanced mineral deposition on ECAPed AZ31 Mg in controlling the abnormal degradation. Cytotoxicity studies by MTT colorimetric assay showed that all the samples are viable. Additionally, cell adhesion was excellent for ECAPed samples particularly for the 3rd and 4th pass samples. In vivo experiments conducted using New Zealand White rabbits clearly showed lower degradation rate for ECAPed sample compared with annealed AZ31 Mg alloy and all the samples showed biocompatibility and no health abnormalities were noticed in the animals after 60days of in vivo studies. These results suggest that the grain size plays an important role in degradation management of magnesium alloys and ECAP technique can be adopted to achieve fine grain structures for developing degradable magnesium alloys for biomedical applications. PMID:26652384

  17. The Origin of Fracture in the I-ECAP of AZ31B Magnesium Alloy

    Science.gov (United States)

    Gzyl, Michal; Rosochowski, Andrzej; Boczkal, Sonia; Qarni, Muhammad Jawad

    2015-11-01

    Magnesium alloys are very promising materials for weight-saving structural applications due to their low density, comparing to other metals and alloys currently used. However, they usually suffer from a limited formability at room temperature and low strength. In order to overcome those issues, processes of severe plastic deformation (SPD) can be utilized to improve mechanical properties, but processing parameters need to be selected with care to avoid fracture, very often observed for those alloys during forming. In the current work, the AZ31B magnesium alloy was subjected to SPD by incremental equal-channel angular pressing (I-ECAP) at temperatures varying from 398 K to 525 K (125 °C to 250 °C) to determine the window of allowable processing parameters. The effects of initial grain size and billet rotation scheme on the occurrence of fracture during I-ECAP were investigated. The initial grain size ranged from 1.5 to 40 µm and the I-ECAP routes tested were A, BC, and C. Microstructures of the processed billets were characterized before and after I-ECAP. It was found that a fine-grained and homogenous microstructure was required to avoid fracture at low temperatures. Strain localization arising from a stress relaxation within recrystallized regions, namely twins and fine-grained zones, was shown to be responsible for the generation of microcracks. Based on the I-ECAP experiments and available literature data for ECAP, a power law between the initial grain size and processing conditions, described by a Zener-Hollomon parameter, has been proposed. Finally, processing by various routes at 473 K (200 °C) revealed that route A was less prone to fracture than routes BC and C.

  18. Dynamic recrystallization and texture development during hot deformation of a magnesium alloy AZ31

    Energy Technology Data Exchange (ETDEWEB)

    Yang, X.; Miura, H.; Sakai, T. [Univ. of Electro-Communications, Dept. of Mechanical Engineering and Intelligent Systems, Chofu, Tokyo (Japan)]. E-mail: Sakai@mce.uec.ac.jp

    2002-07-01

    Dynamic recrystallization (DRX) and texture development, taking place during hot deformation of a magnesium alloy AZ31 with a strong wire texture, was studied in compression at 673K (0.73T{sub m}). Two kinds of samples were machined parallel to the extruded and transverse direction of the Mg alloy rods. New fine grains are evolved at original grain boundaries corrugated at low strains and developed rapidly in the medium range of strain, finally leading to a roughly full evolution of equiaxial fine grains. Kink bands are evolved at grain boundaries corrugated and also frequently in grain interiors at low strains. The boundary misorientations of kink band increase rapidly with increasing strain and approach a saturation value in high strain. The average size of the regions fragmented by kink band is almost the same as that of new grains evolved in high strain. These characteristics of new grain evolution process are not changed by the orientation of the samples, while the flow behaviors clearly depend on it. It is concluded that new grain evolution can be controlled by a deformation-induced continuous reaction, i.e. continuous dynamic recrystallization (DRX). The latter is discussed comparing with conventional, i.e. discontinuous, DRX. (author)

  19. Dynamic recrystallization and texture development during hot deformation of magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    YANG Xu-yue; JI Ze-sheng; H. MIURA; T. SAKAI

    2009-01-01

    The dynamic recrystallization(DRX) and texture development, taking place during hot deformation of magnesium alloy AZ31 with a strong wire texture, were studied in compression at 673 K (0.73 Tm). Two kinds of samples were machined parallelly to the extruded and transverse directions of Mg alloy rods. New fine grains are evolved at original grain boundaries corrugated at low strains and develop rapidly in the medium range of strain, finally leading to a roughly full evolution of equiaxial fine grains. Kink bands are evolved at grain boundaries corrugated and also frequently in grain interiors at low strains. The boundary misorientations of kink band increase rapidly with increasing strain and approach a saturation value in high strain. The average size of the regions fragmented by kink band is almost the same as that of new grains evolved in high strain. These characteristics of new grain evolution process are not changed by the orientation of the samples, while the flow behaviors clearly depend on it. It is concluded that new grain evolution can be controlled by a deformation-induced continuous reaction, i.e. continuous dynamic recrystallization(DRX). The latter is discussed by comparing with conventional, i.e. discontinuous DRX.

  20. Dynamic tensile behavior of AZ31B magnesium alloy at ultra-high strain rates

    Directory of Open Access Journals (Sweden)

    Geng Changjian

    2015-04-01

    Full Text Available The samples having {0001} parallel to extruding direction (ED present a typical true stress–true strain curve with concave-down shape under tension at low strain rate. Ultra-rapid tensile tests were conducted at room temperature on a textured AZ31B magnesium alloy. The dynamic tensile behavior was investigated. The results show that at ultra-high strain rates of 1.93 × 102 s−1 and 1.70 × 103 s−1, the alloy behaves with a linear stress–strain response in most strain range and exhibits a brittle fracture. In this case, {10-12}  extension twinning is basic deformation mode. The brittleness is due to the macroscopic viscosity at ultra-high strain rate, for which the external critical shear stress rapidly gets high to result in a cleavage fracture before large amounts of dislocations are activated. Because {10-12} tension twinning, {10-11} compressive twinning, basal slip, prismatic slip and pyramidal slip have different critical shear stresses (CRSS, their contributions to the degree of deformation are very differential. In addition, Schmid factor plays an important role in the activity of various deformation modes and it is the key factor for the samples with different strain rates exhibit various mechanical behavior under dynamic tensile loading.

  1. Failure observation of the AZ31B magnesium alloy and the effect of lead addition content under ballistic impact

    Directory of Open Access Journals (Sweden)

    Mohamad Faizal Abdullah

    2015-05-01

    Full Text Available The association of the failure behavior of the AZ31B magnesium alloy with absorption energy under ballistic impact condition was investigated in this study, as well as the effect of varying percentages of added lead (Pb content. The compositions of Pb in AZ31B were 1%, 5%, and 10% by percentage weight of Pb. Two types of projectile were used to compare the experimental and simulation results. Ballistic testing on a magnesium alloy plate was performed at the velocity of 435 m/s for the 9 mm×19 mm Parabellum projectile and 976 m/s for the 5.56 mm×45 mm NATO projectile. Simulation was performed using the Johnson–Cook model to determine the maximum stress that the material can withstand. Deformation and failure occurred in the ballistic simulation when the different projectiles were used. In the 9 mm×19 mm Parabellum projectile, no penetration was observed in the magnesium alloy, whereas in the 5.56 mm×45 mm NATO projectile, complete penetration was observed throughout the thickness of the alloy. The addition of Pb on AZ31B affected the absorption energy, and the addition of 1% Pb produced the most suitable absorption energy for further analysis.

  2. The research on the effect of MgCO{sub 3} on the grain refinement in AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, S.Y.; Cui, J.Z.; Li, Q.C.; Zhang, Z.Q. [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang (China)

    2010-08-15

    The effect of MgCO{sub 3} addition on the as-cast microstructure of AZ31 magnesium alloy has been widely investigated. The results show that the average grain size of the {alpha}-Mg grain in AZ31 magnesium alloy decreases from about 570 {mu}m to 100 {mu}m by the addition of 0.6 wt.% MgCO{sub 3} as gain refiner at 760 C. Based on the analysis of EDS, theoretical calculation of E{sub bind} and Gibbs free energy, we esteem that grain refiner mechanism is mainly attributed to the generation of Al{sub 4}C{sub 3}, which can be serviced as nucleation site and restrain grain boundary from growing and transferring. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  3. Evaluation of self-healing ability of Ce–V conversion coating on AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Xiao Jiang

    2016-09-01

    Full Text Available This study investigated the influence of cerium nitrate in vanadate solutions on the properties of Ce–V conversion coatings on AZ31 magnesium alloys, and evaluated the self-healing behavior of the Ce–V conversion coating for AZ31 magnesium alloy. The results showed that the additions of cerium nitrate prevented pentavalent vanadium from reducing to tetravalent vanadium in the coatings during conversion reaction process. Adding appropriate cerium nitrate to vanadate solution led to a thicker coating with a more compact CeVO4 layer. The corrosion behavior of the Ce–V conversion coating was investigated by the electrochemical tests and the scratch immersion test in 3.5 wt.% NaCl solution. The self-healing ability of the coating was confirmed from all tests. The surface analysis revealed that the self-healing effect of the Ce–V conversion coating was only provided by the release and migration of vanadium compounds.

  4. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 w...

  5. Effects of CH3OH Addition on Plasma Electrolytic Oxidation of AZ31 Magnesium Alloys

    Science.gov (United States)

    He, Yongyi; Chen, Li; Yan, Zongcheng; Zhang, Yalei

    2015-09-01

    Plasma electrolytic oxidation (PEO) films on AZ31 magnesium alloys were prepared in alkaline silicate electrolytes (base electrolyte) with the addition of different volume concentrations of CH3OH, which was used to adjust the thickness of the vapor sheath. The compositions, morphologies, and thicknesses of ceramic layers formed with different CH3OH concentrations were determined via X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion behavior of the oxide films was evaluated in 3.5 wt.% NaCl solution using potentiodynamic polarization tests. PEO coatings mainly comprised Mg, MgO, and Mg2SiO4. The addition of CH3OH in base electrolytes affected the thickness, pores diameter, and Mg2SiO4 content in the films. The films formed in the electrolyte containing 12% CH3OH exhibited the highest thickness. The coatings formed in the electrolyte containing different concentrations of CH3OH exhibited similar corrosion resistance. The energy consumption of PEO markedly decreased upon the addition of CH3OH to the electrolytes. The result is helpful for energy saving in the PEO process. supported by National Natural Science Foundation of China (No. 21376088), the Project of Production, Education and Research, Guangdong Province and Ministry of Education (Nos. 2012B09100063, 2012A090300015), and Guangzhou Science and Technology Plan Projects of China (No. 2014Y2-00042)

  6. Material flow and microstructural evolution during friction stir spot welding of AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, W. [Center for Friction Stir Processing, Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, MO 65409 (United States); Mishra, R.S., E-mail: rajiv.mishra@unt.edu [Center for Friction Stir Processing, Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, MO 65409 (United States); Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States); Carlson, B.; Verma, R.; Mishra, R.K. [General Motors R and D Center, Warren, MI 48090 (United States)

    2012-05-01

    Material flow and local texture evolution during friction stir spot welding (FSSW) of AZ31 magnesium alloy was characterized by varying tool rotation rates. Texture at various locations of the welded region was measured using electron backscatter diffraction (EBSD). Material flow is significantly influenced by tool rotation rate with a conical step spiral pin tool, and FSSW introduces a unique basal fiber texture in the welded region. Results indicate that local texture evolution is dominated by shear deformation through material flow. The tool shoulder applies both shear and compressive deformation to the upper region material; however, the rotating pin introduces only shear deformation to the adjacent material. As the tool rotation rate increases, the effect of both tool shoulder and pin becomes more prominent by introducing a higher degree of basal pole tilt with respect to the initial rolling texture at the periphery of the pin, but less tilt in the upper region beneath the tool shoulder undersurface. The equiaxed fine grain structure in the stir zone appears to result from the twinning-induced dynamic recrystallization and discontinuous dynamic recrystallization.

  7. Microstructure Evolutions during the Hot Extrusion Process of AZ 31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    LI Luoxing

    2009-01-01

    The hot bulk deformation processes (such as extrusion, forging and rolling) are efficient ways to produce fine microstmcture. The effects of extrusion parameters on the evolved microstructure of directly extruded AZ 31B magnesium alloy were investigated. Extrusion processes were carried out at five different combinations with ram speed ranging from 2 to 8 mm·s-1 and billet temperature ranging from 350 to 450 ℃. The experimental results show that the peak extrusion force decreases with increase in billet temperature and decreases in ram speed. During all the extrusion the profile temperature and die temperature rise continuously. Small particles of secondary phase (β-Mg17A112) are uniformly distributed near the edge of the extruded profiles whereas their distribution is nonuniform in the centre of the extrudates. The size of secondary phase particles present in the central region of the specimens was found to increase with billet temperature and extrusion speed. All the specimens showed mixed microstructure-In the central region of the specimen, low volume fraction of dynamically recrystallized fine grains presented at the grain boundaries of original coarse grains; but near the edge region, the microstructure consisted nearly equiaxed free reerystallized grains.

  8. Wettability and corrosion of alumina embedded nanocomposite MAO coating on nanocrystalline AZ31B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gheytani, M.; Aliofkhazraei, M., E-mail: maliofkh@gmail.com; Bagheri, H.R.; Masiha, H.R.; Rouhaghdam, A. Sabour

    2015-11-15

    In this paper, micro- and nanocrystalline AZ31B magnesium alloy were coated by micro-arc oxidation method. In order to fabricate nanocrystalline surface layer, surface mechanical attrition treatment was performed and nano-grains with average size of 5–10 nm were formed on the surface of the samples. Coating process was carried out at different conditions including two coating times and two types of electrolyte. Alumina nanoparticles were utilized as suspension in electrolyte to form nanocomposite coatings by micro-arc oxidation method. Potentiodynamic polarization, percentage of porosity, and wettability tests were performed to study various characteristics of the coated samples. The results of scanning electron microscope imply that samples coated in silicate-based electrolyte involve much lower surface porosity (∼25%). Besides, the results of wettability test indicated that the maximum surface tension with deionized water is for nanocrystalline sample. In this regard, the sample coated in silicate-based suspension was 4 times more hydrophilic than the microcrystalline sample. - Highlights: • MAO in phosphate electrolyte needs higher energy as compared to silicate electrolyte. • Less porosity and finer grain size on free surface of the silicate-based coatings. • Observed porosity from top surface of coating shows the effect of the final MAO sparks. • SMAT affects surface roughness and accelerates growth kinetics.

  9. Hot Deformation Mechanisms in AZ31 Magnesium Alloy Extruded at Different Temperatures: Impact of Texture

    Directory of Open Access Journals (Sweden)

    Karl Ulrich Kainer

    2012-08-01

    Full Text Available The hot deformation characteristics of AZ31 magnesium alloy rod extruded at temperatures of 300 °C, 350 °C and 450 °C have been studied in compression. The extruded material had a fiber texture with  parallel to the extrusion axis. When extruded at 450 °C, the texture was less intense and the  direction moved away from the extrusion axis. The processing maps for the material extruded at 300 °C and 350 °C are qualitatively similar to the material with near-random texture (cast-homogenized and exhibited three dynamic recrystallization (DRX domains. In domains #1 and #2, prismatic slip is the dominant process and DRX is controlled by lattice self-diffusion and grain boundary self-diffusion, respectively. In domain #3, pyramidal slip occurs extensively and DRX is controlled by cross-slip on pyramidal slip systems. The material extruded at 450 °C exhibited two domains similar to #1 and #2 above, which moved to higher temperatures, but domain #3 is absent. The results are interpreted in terms of the changes in  fiber texture with extrusion temperature. Highly intense  texture, as in the rod extruded at 350 °C, will enhance the occurrence of prismatic slip in domains #1 and #2 and promotes pyramidal slip at temperatures >450 °C (domain #3.

  10. Influence of local strain on twinning behavior during compression of AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Huang, H.T., E-mail: huanghongtao401@163.com [Laboratory for Advanced Materials, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Department of Reactor Engineering Research and Design, China Institute of Atomic Energy, Beijing 102413 (China); Godfrey, A. [Laboratory for Advanced Materials, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Zheng, J.P. [Department of Reactor Engineering Research and Design, China Institute of Atomic Energy, Beijing 102413 (China); Liu, W. [Laboratory for Advanced Materials, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)

    2015-07-29

    The effect of local strain state on twinning behavior during compression of AZ31 magnesium alloy was investigated, making use of a micro-grid method to correlate the local strain tensor with observations of twinning using electron backscatter diffraction (EBSD) measurements. Eight prism samples were used to get deformation zones subjected to different strain states. The strain distribution across the whole sample surface was measured with the micro-grid method and the results show that the local strain states exhibit much variation, with zones subjected to large shear strain as well as zones subjected to little shear strain. Samples were compressed at room temperature and detailed EBSD measurements were taken in two zones, where one zone was subject to only small shear strains and the other was subject to large shear strains. Twin variant selection was then analyzed with respect to both stress-based (Schmid factor) and strain-based criteria. The former was found to provide the best explanation for the observed pattern of twinning.

  11. Influence of chemical liquids on the fatigue crack growth of the AZ31 magnesium alloy

    Science.gov (United States)

    Wang, Zhang-Zhong; He, Xian-Cong; Bai, Yun-Qiang; Ba, Zhi-Xin; Dai, Yu-Ming; Zhou, Heng-Zhi

    2012-03-01

    The fatigue crack growth behavior of an AZ31 magnesium alloy was investigated by comparing the effect of zirconate and phosphate chemical liquids. The morphology, components, and phase compositions of the chemical depositions at the fatigue crack tip were analyzed by employing scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD), respectively. For samples with and without the chemical liquids, their stress-intensity factor values at the fatigue crack tip were compared by using a stress-strain gauge. The results demonstrated that a zirconate film (Zr x O y ·Zn x O y ) and a phosphate film (Zn3(PO4)2·4H2O and MgZnP2O7) could be formed on the fatigue crack-surface at the fatigue crack tip. The stress distribution was changed because of the chemical depositions and the causticity of the chemical liquids. This could decrease the stress-intensity factor value and thus effectively cause fatigue crack closure, which reduces the fatigue crack growth rate. Moreover, it was found that the fatigue crack closure effect of zirconates was more positive than that of phosphates.

  12. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    Science.gov (United States)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint

  13. A Study on Compressive Anisotropy and Nonassociated Flow Plasticity of the AZ31 Magnesium Alloy in Hot Rolling

    Directory of Open Access Journals (Sweden)

    Guoqiang Wang

    2014-01-01

    Full Text Available Effect of anisotropy in compression is studied on hot rolling of AZ31 magnesium alloy with a three-dimensional constitutive model based on the quadratic Hill48 yield criterion and nonassociated flow rule (non-AFR. The constitutive model is characterized by compressive tests of AZ31 billets since plastic deformations of materials are mostly caused by compression during rolling processes. The characterized plasticity model is implemented into ABAQUS/Explicit as a user-defined material subroutine (VUMAT based on semi-implicit backward Euler's method. The subroutine is employed to simulate square-bar rolling processes. The simulation results are compared with rolled specimens and those predicted by the von Mises and the Hill48 yield function under AFR. Moreover, strip rolling is also simulated for AZ31 with the Hill48 yield function under non-AFR. The strip rolling simulation demonstrates that the lateral spread generated by the non-AFR model is in good agreement with experimental data. These comparisons between simulation and experiments validate that the proposed Hill48 yield function under non-AFR provides satisfactory description of plastic deformation behavior in hot rolling for AZ31 alloys in case that the anisotropic parameters in the Hill48 yield function and the non-associated flow rule are calibrated by the compressive experimental results.

  14. Influence of chloride ion concentration on immersion corrosion behaviour of plasma sprayed alumina coatings on AZ31B magnesium alloy

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide. The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina (APS) coatings on AZ31B magnesium alloy was investigated using immersion corrosion test in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.2 M, 0.6 M and 1 M. The corroded surface was characterized by an optical microscope and X-ray diffraction. The results showed that the corrosion deterioration of uncoate...

  15. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    Science.gov (United States)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  16. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    Science.gov (United States)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  17. Experimental study on tensile property of AZ31B magnesium alloy at different high strain rates and temperatures

    International Nuclear Information System (INIS)

    Highlights: • Fracture elongation of AZ31B under high strain rate is larger than quasi-static. • Fracture elongation reduce with the increasing of strain rate under high strain rate. • The improvement plasticity may be attributed to adiabatic heating. • Fracture pattern of AZ31B quasi-static tensile at room temperature is quasi-cleavage. • Fracture pattern of AZ31B under high strain rate high temperature is ductile fracture. - Abstract: As the lightest metal material, magnesium alloy is widely used in the automobile and aviation industries. Due to the crashing of the automobile is a process of complicated and highly nonlinear deformation. The material deformation behavior has changed significantly compared with quasi-static, so the deformation characteristic of magnesium alloy material under the high strain rate has great significance in the automobile industry. In this paper, the tensile deformation behavior of AZ31B magnesium alloy is studied over a large range of the strain rates, from 700 s−1 to 3 × 103 s−1 and at different temperatures from 20 to 250 °C through a Split-Hopkinson Tensile Bar (SHTB) with heating equipment. Compared with the quasi-static tension, the tensile strength and fracture elongation under high strain rates is larger at room temperature, but when at the high strain rates, fracture elongation reduces with the increasing of the strain rate at room temperature, the adiabatic temperature rising can enhance the material plasticity. The morphology of fracture surfaces over wide range of strain rates and temperatures are observed by Scanning Electron Microscopy (SEM). The fracture appearance analysis indicates that the fracture pattern of AZ31B in the quasi-static tensile tests at room temperature is mainly quasi-cleavage pattern. However, the fracture morphology of AZ31B under high strain rates and high temperatures is mainly composed of the dimple pattern, which indicates ductile fracture pattern. The fracture mode is a

  18. Characterization of AZ31 magnesium alloy by duplex process combining laser surface melting and plasma electrolytic oxidation

    Science.gov (United States)

    Liu, Cancan; Liang, Jun; Zhou, Jiansong; Li, Qingbiao; Wang, Lingqian

    2016-09-01

    Top ceramic coatings were fabricated on the laser surface melting (LSM) modified AZ31 alloy by plasma electrolytic oxidation (PEO) in a phosphate electrolyte. The effect of LSM treatment on the microstructure and corrosion behavior of the bare and PEO treated AZ31 alloy was evaluated. Results showed that LSM treatment produced a homogeneous modified layer with redistributed intermetallic compounds, resulting in enhanced corrosion resistance of AZ31 alloy. The LSM treatment had no obvious influence on the surface and cross-sectional microstructures of the PEO coatings on AZ31 alloy. Besides, MgO was the main constituent for PEO coatings, regardless of LSM pretreatment. However, the long-term corrosion properties of the PEO coated AZ31 alloy with LSM pretreatment revealed large enhancement. Based on the analysis of microstructure and corrosion property, the corrosion mechanisms of the PEO and LSM-PEO coated AZ31 alloy were proposed.

  19. Optimization of process factors for self-healing vanadium-based conversion coating on AZ31 magnesium alloy

    Science.gov (United States)

    Li, Kun; Liu, Junyao; Lei, Ting; Xiao, Tao

    2015-10-01

    A self-healing vanadium-based conversion coating was prepared on AZ31 magnesium alloy. The optimum operating conditions including vanadia solution concentration, pH and treating temperature for obtaining the best corrosion protective vanadia coatings and improved localized corrosion resistance to the magnesium substrate were determined by an orthogonal experiment design. Surface morphology and composition of the resultant conversion coatings were investigated by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The self-healing behavior of the coating was investigated by cross-cut immersion test and electrochemical impedance spectroscopy (EIS) measurements in 3.5% NaCl solution.

  20. Improved Corrosion Resistance of Magnesium Alloys AZ31 and AZ91HP by High Current Pulsed Electron Beam Treatment

    Institute of Scientific and Technical Information of China (English)

    HAO Sheng- zhi; GAO Bo; ZHOU Ji-yang; DONG Chuang

    2004-01-01

    Surface treatment of magnesium alloys AZ31 and AZ91HP by a high current pulsed electron beam (HCPEB)was investigated in the present paper. The corrosion resistance of treated samples was tested in a 5% (wt%) NaCl solution,showing remarkably improvement as manifested by polarization curves. According to EPMA analysis, the intermetallic Mg17Al12 in the surface layer of AZ91HP sample almost disappeared after the treatment of HCPEB, leaving the surface layer in a state of supersaturated solid solution. Both the augmentation of aluminum content and the formation of supersaturated structure in the surface layer are believed to contribute to the improved corrosion resistance of AZ31 and AZ91HP.

  1. Improved Corrosion Resistance of Magnesium Alloys AZ31 and AZ91HP by High Current Pulsed Electron Beam Treatment

    Institute of Scientific and Technical Information of China (English)

    HAOSheng-zhi; GAOBo; ZHOUJi-yang; DONGChuang

    2004-01-01

    Surface treatment of magnesium alloys AZ31 and AZ91HP by a high current pulsed electron beam (HCPEB) was investigated in the present paper. The corrosion resistance of treated samples was tested in a 5% (wt%) NaCl solution, showing remarkably improvement as manifested by polarization curves. According to EPMA analysis, the intermetallic Mg17Al12 in the surface layer of AZ91HP sample almost disappeared after the treatment of HCPEB, leaving the surface layer in a state of supersaturated solid solution. Both the augmentation of aluminum content and the formation of supersaturated structure in the surface layer are believed to contribute to the improved corrosion resistance of AZ31 and AZ91HP.

  2. The Effect of SiC Particle Addition During FSW on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy

    Science.gov (United States)

    Abbasi, M.; Abdollahzadeh, A.; Bagheri, B.; Omidvar, H.

    2015-12-01

    Welding and joining of magnesium alloys exert a profound effect on magnesium application expansion, especially in ground and air transportations where large-size, complex components are required. Due to specific physical properties of magnesium, its welding requires great control. In general, the solid-state nature of friction stir welding (FSW) process has been found to produce a low concentration of defects. In the current research, specimens from AZ31 magnesium alloy were welded together using the friction stir process with previously inserted SiC powder particles in the nugget zone. In other words, during the FSW process, the pre-placed SiC particles were stirred throughout the nugget zone of the weld. The results indicated that proper values of rotation and translation speeds led to good appearance of weld zone and suitable distribution of SiC particles producing increased weld strength. The comparison of the microstructures and mechanical properties of FS-welded AZ31 with those of FS-welded one using pre-placed SiC particles showed that the addition of SiC particles decreased the grain size and increased the strength and the formability index.

  3. Connection of AZ31B Magnesium Alloys and TC4 Titanium Alloy Via Resistance Spot Welding%AZ31B镁合金与TC4钛合金之间的电阻点焊连接

    Institute of Scientific and Technical Information of China (English)

    谈芬芳; 谢志雄; 杜康; 梅张强

    2013-01-01

    In order to make it became realistic that welding of AZ31B magnesium alloys and TC4 titanium alloy via resistance spot welding, in this work the theory of diffusion welding was used. The welding technology of AZ31B magnesium alloys and TC4 titanium alloy aluminum was discussed. In the process, aluminium foil and aluminium powder were used. The property and microstructure of welding spot were analysised by scanning electron microscope (SEM) and X-ray energy dispersion spectroscope (EDS). The results indicate that the mechanical performace of welding sopt is better when aluminiun powder as additive, the diffusion of elements and alloying reaction are conducive to improve the machanical property of welding spot.%为实现AZ31B镁合金与TC4钛合金异种材料的电阻点焊连接,借助扩散焊原理,探讨了在其之间添加铝箔和铝粉的电阻点焊工艺,并对焊点的力学性能及微观结构进行了分析.结果表明,以铝粉作为添加物,可以获得力学性能较好的焊点,元素间的扩散及合金化反应是焊点性能得以提高的主要原因.

  4. Metallurgical characterization of pulsed current gas tungsten arc, friction stir and laser beam welded AZ31B magnesium alloy joints

    International Nuclear Information System (INIS)

    This paper reports the influences of welding processes such as friction stir welding (FSW), laser beam welding (LBW) and pulsed current gas tungsten arc welding (PCGTAW) on mechanical and metallurgical properties of AZ31B magnesium alloy. Optical microscopy, scanning electron microscopy, transmission electron microscopy and X-Ray diffraction technique were used to evaluate the metallurgical characteristics of welded joints. LBW joints exhibited superior tensile properties compared to FSW and PCGTAW joints due to the formation of finer grains in weld region, higher fusion zone hardness, the absence of heat affected zone, presence of uniformly distributed finer precipitates in weld region.

  5. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    Science.gov (United States)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-06-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  6. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 deg. C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH)2 and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of MgO and Mg(OH)2. A linear relation between the amount of magnesium carbonate formed on the surface and the subsequent corrosion behaviour in the humid environment was found. The AZ80 alloy revealed the highest amount of magnesium carbonate in the air-formed film and the highest atmospheric corrosion resistance, even higher than the AZ91D alloy, indicating that aluminium distribution in the alloy microstructure influenced the amount of magnesium carbonate formed.

  7. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, S. [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain)], E-mail: anpardo@quim.ucm.es; Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Coy, A.E.; Viejo, F.; Arrabal, R. [Corrosion and Protection Centre, School of Materials, University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)

    2009-01-15

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 deg. C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH){sub 2} and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of MgO and Mg(OH){sub 2}. A linear relation between the amount of magnesium carbonate formed on the surface and the subsequent corrosion behaviour in the humid environment was found. The AZ80 alloy revealed the highest amount of magnesium carbonate in the air-formed film and the highest atmospheric corrosion resistance, even higher than the AZ91D alloy, indicating that aluminium distribution in the alloy microstructure influenced the amount of magnesium carbonate formed.

  8. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    Science.gov (United States)

    Feliu, S., Jr.; Pardo, A.; Merino, M. C.; Coy, A. E.; Viejo, F.; Arrabal, R.

    2009-01-01

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 °C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH) 2 and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of MgO and Mg(OH) 2. A linear relation between the amount of magnesium carbonate formed on the surface and the subsequent corrosion behaviour in the humid environment was found. The AZ80 alloy revealed the highest amount of magnesium carbonate in the air-formed film and the highest atmospheric corrosion resistance, even higher than the AZ91D alloy, indicating that aluminium distribution in the alloy microstructure influenced the amount of magnesium carbonate formed.

  9. Effects of Solution Treatment on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy at Elevated Temperature%固溶处理对AZ31合金组织与高温力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    王敏; 张敏刚; 孙述利; 孙钢; 柴跃生

    2012-01-01

    Influences of solution treatment on microstructure and mechanical properties of AZ31 magnesium alloy were investigated by Zeiss microscope and X-ray diffraction. The results show that the tensile strength of AZ31 magnesium alloy is increased from 69. 7 Mpa to 86. 6 Mpa with solid solution treatment at 688K from 6 h to 12 h. The β-Mg17 Al12 phase in the microstructure of the AZ31 magnesium is gradually dissolved into the matrix phase after solid solution at 688 K for 12 h. With increasing in the solution time, the static recrystallization in the magnesium alloy can be fully undergone, and a large a-mount of fine recrystallization grains with the average size of 10 μm are generated at the boundary of the AZ31 magnesium alloy after the solid solution at 688 K for 12 h.%采用Zeiss金相显微镜、XRD射线衍射仪研究了不同固溶处理条件对AZ31镁合金的组织及性能的影响.结果表明,AZ31合金的抗拉强度随着固溶时间的延长得到明显提高(由688 K固溶处理6h的69.7 MPa升至12 h的86.6MPa);经过688 K×12h固溶处理的AZ31合金组织中的β-Mg17Al12相逐渐溶解,最后完全溶入基体中;固溶时间的延长保证了再结晶过程的充分进行,688 K固溶处理12h的合金组织晶界处产生了大量平均尺寸为10 μm的细小再结晶晶粒.

  10. Microstructures and mechanical properties of AZ31-0.1Ca magnesium alloy produced by soft-contact electromagnetic casting and hot extrusion

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An AZ31-0.1Ca magnesium alloy produced by Soft-contact electromagnetic continuous casting(SEMC) was investigated.The fine homogeneous structure and the precipitated phases were obtained by SEMC.The effects of microalloying of Ca and middle frequency electromagnetic field on AZ31-0.1Ca magnesium alloy were discussed.And the as-cast billets were extruded with different extrusion ratios subsequently.The alloy showed an ultrafine grain size of 2-5 μm due to dynamic recrytallization(DRX) in the course of hot ext...

  11. Research on Thermal Deep-drawing Technology of Magnesium Alloy(AZ31B) Sheets

    Institute of Scientific and Technical Information of China (English)

    Sfihong ZHANG; Kun ZHANG; Zhongtang WANG; Chuanfu YU; Yi XU; Qiang WANG

    2004-01-01

    Forming technology of Mg alloy (AZ31B) sheets can be investigated by thermal deep drawing experiments. In the experiments,the blank holder and die contacting with the blank were heated to the same temperature as the blank by using the heating facility. The circular blank heated in an oven is formed at a temperature range of 100~400℃ to obtain the optimum forming temperature range and the effects of major technical parameters on the workpiece quality. It is found that the blank is brittle at temperatures lower than 200℃. Temperatures higher than 400℃ are not suitable for forming of the sheets because of severe oxidation and wrinkling. AZ31B shows an excellent formability at temperatures from 300 to 350℃ and can be formed into a workpiece with good quality. When the blank holder force is 99 Kn, extruded sheets with a thickness of 1 mm can be formed into cups without wrinkling. Workpieces show strong anisotropic deformation behavior on the flanges.

  12. Ram speed profile design for isothermal extrusion of AZ31 magnesium alloy by using FEM simulation

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In the conventional hot extrusion of metallic materials,the temperature of the workpiece varies during the whole extrusion process,leading to the non-uniformity of the product dimension,microstructure and properties.In the present research,a simulation model based on the principle of PID control was developed to establish ram speed profiles that can suppress the temperature evolution during the process to allow for isothermaI extrusion.With this simulation model,the real-time extrusion ram speed was adjusted according to the simulated exit temperature.The results show that temperature homogeneity is significantly improved not only along the extrudate length but also on its cross section in the case of extrusion in the isothermal mode with a designed ram speed profile in the extrusion process of AZ31 magnesium.In addition,die temperature varies over a more narrow range in comparison with extrusion in the conventional iso-speed mode.

  13. Influence of Surface Condition on Expulsion in Spot Welding AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Yarong WANG; Jicai FENG; Zhongdian ZHANG

    2005-01-01

    Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.

  14. Microstructure and properties of AZ31 magnesium alloy by continuous variable cross-section recycled extrusion%连续变断面循环挤压AZ31镁合金的组织与性能

    Institute of Scientific and Technical Information of China (English)

    刘长瑞; 任红霞; 王庆娟

    2009-01-01

    采用连续变断面循环挤压法分别对变形镁合金AZ31铸锭和商业AZ31进行不同循环道次的变形,考察其组织、性能变化.结果表明:AZ31镁合金铸锭经过一个循环的挤压,晶粒明显细化.商业AZ31铝合金材料分别进行2、4、6、8次循环变形,随着变形量增大,平均晶粒尺寸不断减小,组织趋于均匀;真应变为16时,平均晶粒尺寸为5.5 μm;随着循环次数增加,伸长率不断增加,与原始态的相比可提高2倍左右,但强度没有明显变化.%Melted AZ31 magnesium alloy ingot and commercial magnesium alloy AZ31 material were deformed different procedures and cycles by continuous variable section extrusion cycle. The results showed that CVCE technology can make the material structure refine, and the refining effect was very notable. As the deformation amount increases, average grain size decreases, structure tends to homogeneous. When the real strain is 16, its average grain size is 5.5 μm and homogeneous. As the cycle index increases, elongation percentage increases end to end, comparing to that of before deformation, it increases about 2 times.

  15. Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

  16. 激光重熔处理对AZ31镁合金表面特性的影响%Effects of Laser Cladding Treatment on Surface Performance of AZ31 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    卫中山; 刘六法

    2011-01-01

    Effects of laser cladding treatment on surface performance of AZ31 magnesium alloy sheet were observed by the help of Nd-YAG laser. Rapid melting-solidification occurs on the surface of the AZ31 magnesium alloy sheet, and treated surface is composed of re-melting zone and heat history zone.Grain size is apparently refined in the re-melting zone, and hardness is increased by 5 % compared to that of the matrix. Immersing corrosion experiment shows that corrosion resistance of AZ31 magnesium alloy with laser cladding treatment is greatly improved in 3.5 % NaC1 solution, which is attributed to grain refinement in re-melting zone and enrichment of Al element in cladding surface.%使用Nd-YAG激光器对AZ31镁合金板材表面进行了激光重熔处理,分析了激光重熔处理对其表面特性的影响.在激光扫描时,试样表面发生了快速熔凝,处理层可分为重熔区、热影响区两部分.重熔区的晶粒得到明显细化,硬度比基体提高5%.腐蚀试验表明,AZ31镁合金在激光重熔处理后,在3.5%的NaCl溶液中的耐蚀性得到明显改善.重熔区晶粒细化和Al元素富集是激光重熔表面处理提高其耐蚀性的主要因素.

  17. Research on Relationship of AZ31B Magnesium Alloy Fracture Strain and Stress Triaxiality%AZ31B镁合金断裂应变与应力三轴度的关系研究

    Institute of Scientific and Technical Information of China (English)

    周梦成; 冯飞; 胡建华; 雷雨; 何鹏; 黄尚宇; 邹方利

    2015-01-01

    AZ31 B镁合金光滑圆棒和缺口圆棒进行了系列准静态拉伸试验,采用 ABAQUS 对各试样拉伸过程进行了模拟分析。拟合得到了 Johnson-Cook 断裂失效模型的部分材料常数,建立了AZ31 B镁合金断裂应变与应力三轴度的关系模型。将建立的失效模型输入到ABAQUS中进行仿真模拟,模拟结果与试验结果基本一致,验证了断裂失效模型的正确性。%Series of quasi-static tensile tests were conducted on smooth and notched round rod made of AZ31B magnesium alloy.ABAQUS software was used to simulate the tensile process of each sample.Part material constants of Johnson-Cook fracture failure model were fitted out,and the rela-tional model between fracture strain and stress triaxiality of AZ31B magnesium alloy were estab-lished.Inputing the fracture failure model into ABAQUS for simulation,the simulation results and ex-perimental results are basically consistent,thus the correctness of the fracture failure model was veri-fied.

  18. Constitutive Equations and Flow Behavior of an As-Extruded AZ31 Magnesium Alloy Under Large Strain Condition

    Science.gov (United States)

    Dong, Yuanyuan; Zhang, Cunsheng; Lu, Xing; Wang, Cuixue; Zhao, Guoqun

    2016-06-01

    A reasonable constitutive model is the key to achieving the accurate numerical simulation of magnesium alloy extrusion process. Based on the hot compression tests of the as-extruded AZ31 magnesium alloy, the strain-compensated Arrhenius equation, the constitutive equation taking into account dynamic recovery (DRV) and dynamic recrystallization (DRX), and the modified Fields-Backofen equation (FB) are established to describe the deformation behavior of this alloy under large strain condition (strain level greater than 1.0) and wide strain rate range (0.01 to 10 s-1), respectively. Then material parameters in each constitutive model are determined by linear fitting method. The comparison of these three kinds of equations shows that the strain-compensated Arrhenius model provides the best prediction of flow stress, and the calculated value of correlation coefficient ( R) is the highest as 0.9945 and the average absolute relative error (AARE) is the lowest as 3.11%. The constitutive equation with DRV + DRX can also predict flow stress accurately, and its values of R and AARE are 0.9920 and 4.41%, respectively. However, compared to the other two constitutive equations, the modified FB equation does not give good description of hot deformation behavior for this magnesium alloy. Finally, the advantages and drawbacks of these three kinds of constitutive models are discussed and compared. Therefore, this work could provide theoretical guidelines for investigating hot deformation behavior of wrought magnesium alloys and determining the appropriate extrusion process parameters under large strain condition.

  19. Failure analysis of AZ31 magnesium alloy sheets based on the extended GTN damage model

    Institute of Scientific and Technical Information of China (English)

    Rui-ze Wang; Zhang-hua Chen; Yu-jie Li; Chao-fang Dong

    2013-01-01

    Based on the Gurson-Tvergaard-Needleman (GTN) model and Hill’s quadratic anisotropic yield criterion, a combined experimental-numerical study on fracture initiation in the process of thermal stamping of Mg alloy AZ31 sheets was carried out. The aim is to predict the formability of thermal stamping of the Mg alloy sheets at diff erent temperatures. The presented theoretical framework was implemented into a VUMAT subroutine for ABAQUS/EXPLICIT. Internal damage evolution due to void growth and coalescence developed at diff erent temperatures in the Mg alloy sheets was observed by scanning electron microscopy (SEM). Moreover, the thermal eff ects on the void growth, coalescence, and fracture behavior of the Mg alloy sheets were analyzed by the extended GTN model and forming limit diagrams (FLD). Parameters employed in the GTN model were determined from tensile tests and numerical iterative computation. The distribution of major and minor principal strains in the specimens was determined from the numerical results. Therefore, the corresponding forming limit diagrams at diff erent stress levels and temperatures were drawn. The comparison between the predicted forming limits and the experimental data shows a good agreement.

  20. Failure analysis of AZ31 magnesium alloy sheets based on the extended GTN damage model

    Science.gov (United States)

    Wang, Rui-ze; Chen, Zhang-hua; Li, Yu-jie; Dong, Chao-fang

    2013-12-01

    Based on the Gurson-Tvergaard-Needleman (GTN) model and Hill's quadratic anisotropic yield criterion, a combined experimental-numerical study on fracture initiation in the process of thermal stamping of Mg alloy AZ31 sheets was carried out. The aim is to predict the formability of thermal stamping of the Mg alloy sheets at different temperatures. The presented theoretical framework was implemented into a VUMAT subroutine for ABAQUS/EXPLICIT. Internal damage evolution due to void growth and coalescence developed at different temperatures in the Mg alloy sheets was observed by scanning electron microscopy (SEM). Moreover, the thermal effects on the void growth, coalescence, and fracture behavior of the Mg alloy sheets were analyzed by the extended GTN model and forming limit diagrams (FLD). Parameters employed in the GTN model were determined from tensile tests and numerical iterative computation. The distribution of major and minor principal strains in the specimens was determined from the numerical results. Therefore, the corresponding forming limit diagrams at different stress levels and temperatures were drawn. The comparison between the predicted forming limits and the experimental data shows a good agreement.

  1. Evaluation of the Quality of Coatings Deposited on AZ31 Magnesium Alloy Using the Anodising Method / Ocena Jakości Powłok Wykonanych Na Stopie Magnezu Az31 Metodą Anodowania

    OpenAIRE

    Wieczorek J.; Oleksiak B.; Mizera J.; Kulikowski K.; Maj P.

    2015-01-01

    The paper presents results of a study on the quality of coatings deposited on surfaces of AZ31 magnesium alloy products. In order to obtain protective coatings (corrosion and erosive wear protection), the methods of anodising (specimens A, B and C) and, for comparison, electroless plating (specimen D) were applied. The assessment of coating quality was based on the scratch test results. The results were used for determination of critical loads resulting in coating rupture. The best result was...

  2. Improvement in Cold Formability of AZ31 Magnesium Alloy Sheets Processed by Equal Channel Angular Pressing (ECAP)

    OpenAIRE

    Suh, Joung Sik

    2016-01-01

    The present study contributes to enhance the cold formability and competitiveness of magnesium sheet AZ31 as lightweight material using the process equal channel angular pressing (ECAP). The systematic parameter study of ECAP process leads to a fundamental understanding of the interactions between microstructure and texture evolution, activation of deformation mechanisms and mechanical properties of AZ31 sheets. On this basis, the fundamentals are established in order that ECAP process can be...

  3. XPS study of the surface chemistry on AZ31 and AZ91 magnesium alloys in dilute NaCl solution

    Science.gov (United States)

    Wang, Lei; Shinohara, Tadashi; Zhang, Bo-Ping

    2010-08-01

    The surface chemistry on AZ31 and AZ91 magnesium alloys was characterized by X-ray photoelectron spectroscopy (XPS) in the corrosion and the passivation zones. In the corrosion zone, the presence of Mg(OH) 2 and MgCO 3 species was found in the outer surface, whereas, in the inner layer, the co-existence of Mg(OH) 2, MgO and MgCO 3 species was observed for both alloys. The presence of Al 3+ in the surface electrolyte to form Al 2O 3/Al(OH) 3 and the formation of carbonate product provide a better passivation on the surfaces and retard the chloride-induced corrosion on the materials in the passivation zone.

  4. XPS study of the surface chemistry on AZ31 and AZ91 magnesium alloys in dilute NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang Lei [Materials Reliability Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Shinohara, Tadashi, E-mail: SHINOHARA.Tadashi@nims.go.jp [Materials Reliability Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Zhang Boping [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-08-01

    The surface chemistry on AZ31 and AZ91 magnesium alloys was characterized by X-ray photoelectron spectroscopy (XPS) in the corrosion and the passivation zones. In the corrosion zone, the presence of Mg(OH){sub 2} and MgCO{sub 3} species was found in the outer surface, whereas, in the inner layer, the co-existence of Mg(OH){sub 2}, MgO and MgCO{sub 3} species was observed for both alloys. The presence of Al{sup 3+} in the surface electrolyte to form Al{sub 2}O{sub 3}/Al(OH){sub 3} and the formation of carbonate product provide a better passivation on the surfaces and retard the chloride-induced corrosion on the materials in the passivation zone.

  5. XPS study of the surface chemistry on AZ31 and AZ91 magnesium alloys in dilute NaCl solution

    International Nuclear Information System (INIS)

    The surface chemistry on AZ31 and AZ91 magnesium alloys was characterized by X-ray photoelectron spectroscopy (XPS) in the corrosion and the passivation zones. In the corrosion zone, the presence of Mg(OH)2 and MgCO3 species was found in the outer surface, whereas, in the inner layer, the co-existence of Mg(OH)2, MgO and MgCO3 species was observed for both alloys. The presence of Al3+ in the surface electrolyte to form Al2O3/Al(OH)3 and the formation of carbonate product provide a better passivation on the surfaces and retard the chloride-induced corrosion on the materials in the passivation zone.

  6. Effect of heat input on microstructure and properties of welded joint in magnesium alloy AZ31B

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 苗玉刚; 宋刚; 梁国俐

    2004-01-01

    Using the optical microscope, tensile test machine and micro-hardness meter, the effect of heat input on the microstructure and mechanical properties in fusion welding joints of AZ31B wrought alloys was investigated systematically, the mechanism on joint properties losing was analyzed, and a valid method to improve joint properties of the magnesium alloy fusion welding was explored. The results show that the heat input has an obvious effect on the microstructure and properties. Under the condition of penetration, with the heat input decreasing, the crystal grain in the weld and heat-affected zone (HAZ) becomes fine, the width of HAZ becomes obviously narrow, and the molding of the weld is improved, so the tensile strength and elongation are increased and the hardness of joints is improved. When the heat input reaches 60 J/mm, the high quality joints can be gained.

  7. Microstructural evolution characterization of friction stirring welded AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hua; LIN Sanbao; WU Lin; FENG Jicai

    2004-01-01

    A friction stirring welding to joint 5 mm rolled AZ31 magnesium had been developed. The microstructures in various regions including the weld nugget, thermo-mechanically affected zone (TMAZ) and heat affected zone (HAZ) were investigated and compared with unaffected parent metal using optical microscopy. The results showed that the heat and mechanical process had great effect on the microstructure evolution. In weld nugget, the heat was enough to produce sufficient superplastic material flow and the mechanical effect was greatest, and the dynamic recrystallization was completed thoroughly. In TMAZ, the mechanical effect was indirectly affected by the welding tool and only some grains had undergone dynamic recrystallization. The various regions were studied in detail to better understand the microstructural evolution during friction stirring welding (FSW). The cross section near the "key hole" showed clear onion rings because the material was stirred only by the rotation of the probe and materials rotated with the probe and did not move along welding direction and in vertical direction, there was no material flow and the flow movement can be regarded as two dimensional layer flow.

  8. The analysis of the plastic deformation of two-layered magnesium – aluminium alloys (AZ31 – Al

    Directory of Open Access Journals (Sweden)

    R. Mola

    2016-10-01

    Full Text Available The paper presents the results of physical modelling of the plastic deformation of the two-layered AZ31 - Al alloys. The AZ31 - Al feedstock was produced using the diffusion bonding method. Heating under pressure led to the formation of a continuous layer of the intermetallic phases at the bond interface of AZ31 - Al. A compression test was used to determine the plastic deformation of the two-layered AZ31 - Al alloys. Based on the analysis of the investigation results it has been found that, as the strain rate decreases and temperature increases, the intermetallic phase yields, and a distinct thinning of the intermetallic phase layer has occurred in the zone directly affected by the anvil.

  9. Influence of rolling parameters on dynamically recrystallized microstructures in AZ31 magnesium alloy sheets

    Directory of Open Access Journals (Sweden)

    Lili Guo

    2015-06-01

    Full Text Available Conventional rolling experiments via the embedded pin in rolling sheet method were carried out at different reduction rates, starting rolling temperatures, and rolling speeds, and the effects of rolling parameters (i.e., temperature, equivalent strain, and rolling time on dynamically recrystallized (DRX microstructures of AZ31 alloy during hot rolling were studied quantitatively. The temperature-strain dependence of the high-angle grain boundary fraction (HAGB% was examined through electron backscattered diffraction. Results showed that as-rolled microstructures with high HAGB% may be obtained under average rolling temperatures of 270–320 °C, equivalent strains higher than 0.8, and a rolling speed of 246 mm/s. These results may be related to the DRX kinetics and dynamic recovery which are controlled by deformation temperature and strain. HAGB% decreased with increasing rolling time (decreasing rolling speed, which is attributed to dynamic recovery, and the recrystallized grain size decreased as rolling time increased. However, further increases in rolling time increased average grain sizes but decreased mean subgrain sizes; these results are attributed to increases in the low-angle grain boundary (LAGB length per unit area with rolling time. LAGB formation was controlled by dynamic recovery, which consistently follows polygonization or formation of new subgrains inside larger grains; hence, average subgrain sizes decreased with the rolling time. The effect of dynamic recovery on HAGB and LAGB formation and their related mechanisms over a wide range of strains and temperatures were discussed in detail.

  10. Influence of Microstructure of Friction Stir Welded Joints on Growth and Properties of Microarc Oxidation Coatings on AZ31B Magnesium Alloy

    Science.gov (United States)

    Chen, Tingfang; Li, Yongliang; Xue, Wenbin; Yang, Chaolin; Qu, Yao; Hua, Ming

    2015-03-01

    Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.

  11. Friction Stir Welding Effect on Transverse Rigidity and Sound Transmission Characteristics of AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Luo Zhi; Hao Zhiyong; Ni Dingrui; Zheng Xu

    2015-01-01

    AZ31B magnesium alloy was subjected to friction stir welding withvarious welding parameters. The equivalent Young’s moduli of the friction stir welded samples and the base material were obtained by the three-point method, and their transverse rigidities were obtained as well. Furthermore, the sound transmission characteristics of those samples were experimentally studied by four-microphone impedance tube method. The experimental results indicate that the transverse rigidities of the friction stir welded samples were only 79%, 83% and 92% of thoseof the base material, respectively. The sound transmission losses of the processed samples were also lower, which was largely due to the reduction of transverse rigidities induced by the decrease of equivalent Young’s moduli.

  12. Effect of welding speed on the material flow patterns in friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hua; Wu Huiqiang; Huang Jihua; LIN Sanbao; WU Lin

    2007-01-01

    The clear zigzag-line pattern on transverse cross sections can be used to explain the formation mechanism of the weld nugget when friction stir welded AZ31 magnesium alloy without any other insert material is used as mark. It provides a simple and useful method to research the joining mechanism of friction stir welding. The rotation speed is kept at 1000 r/min and the welding speed changes from 120 mm/min to 600 mm/min. The macrostructure on the transverse cross section was divided into several parts by faying surface. The results show that the shape and formation procedure of the weld nugget change with the welding speed. There are two main material flows in the weld nugget: one is from the advancing side and the other is from the retreating side. A simple model on the weld nugget formation of FSW is presented in this article.

  13. Incremental forming of free surface with magnesium alloy AZ31 sheet at warm temperatures

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The formability of AZ31 sheet begins to increase drastically at 150 ℃. The incremental forming technique was thus applied to AZ31 sheet at 150 ℃ to utilize the formability to its fullest capacity at the lowest possible temperature for forming applications. A surface scanning technique was used followed by the tool path generation to incrementally form an egg surface. After thorough examination of various tool paths, the surface was most successfully produced by forming an intermediate shape followed by a series of tool paths. Flexible scale stickers were devised to improve the accuracy in the measurement of grid deformation.

  14. 渗注锆酸盐对AZ31镁合金疲劳裂纹扩展速率的影响%Effects of the Zirconate Deposition on Fatigue Crack Growth Rate in AZ31 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    贺显聪; 王章忠; 白允强; 巴志新; 周衡志; 沈鸿烈

    2011-01-01

    The zirconate deposition behavior and effects of the zirconate on fatigue crack growth rate at the fatigue crack tip of AZ31 magnesium alloy under alternate loads were investigated. The morphology and components of the zirconate deposition at the fatigue crack tip were characterized by means of scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy (EDS), and X-ray diffractometry (XRD), respectively. The stress intensity factors at the fatigue crack tips with and without zirconate deposition were measured by taking advantage of strain gauge. The results show that the zirconate (ZrxOy ZnxOy) films can be formed at the fatigue crack tips of AZ31 magnesium alloy. The stress intensity factor value is decreased about 40%, which effectively yields fatigue crack closure, reduce or even vanishes the fatigue crack growth rate.%研究交变载荷作用下,在AZ31镁合金疲劳裂纹尖端渗注锆酸盐的沉积行为及其对疲劳裂纹扩展速率的影响.用扫描电镜(SEM)、能谱仪(EDS)及X射线衍射仪(XRD)观察分析裂纹尖端的形貌和物相成分,采取贴应变片方法确定渗注锆酸盐前后应力强度因子的变化.结果表明:锆酸盐转化液能在AZ31镁合金疲劳裂纹尖端形成锆酸盐ZrxOyZnxOy覆层;渗注锆酸盐后裂纹尖端应力强度因子降低约40%,能有效增强疲劳裂纹闭合效应,降低或延滞其疲劳裂纹扩展速率.

  15. Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

    Institute of Scientific and Technical Information of China (English)

    Ying Lia; Fang Lu; Honglong Li; Wenjun Zhu; Haobo Pan; Guoxin Tand; Yonghua Lao; Chengyun Ning; Guoxin Ni

    2014-01-01

    The rapid degradation of magnesium (Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention, and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation (MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The effects of applied voltage on the surface morphology and the corrosion behavior of MAO samples in the simulated body fluid (SBF) were studied systematically. Scanning electron microscope (SEM) and X-ray diffractometer (XRD) were employed to characterize the morphologies and phase compositions of coating before and after corrosion. The results showed that corrosion resistance of the MAO coating obtained at 250 V was better than the others in SBF. The dense layer of MAO coating and the corrosion precipitation were the key factors for corrosion behavior. The corrosion of precipitation Mg(OH)2 and the calcium phosphate (Ca–P) minerals on the surface of MAO coatings could enhance their corrosion resistance effectively. In addition, the mechanism of MAO coated Mg alloys was proposed.

  16. AZ31镁合金表面聚吡咯的化学氧化合成及其耐蚀性能%Chemical Oxidative Polymerization of Polypyrrole and Its Corrosion Resistance on the AZ31 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    黄荣; 陈明安; 路学斌

    2011-01-01

    以对甲苯磺酸钠为掺杂剂,三氯化铁为氧化剂,用化学氧化聚合法在AZ31镁合金表面制备聚吡咯(PPy)膜.采用傅里叶变换红外(FTIR)光谱分析了镁合金表面聚吡咯膜结构,通过电化学极化曲线、电化学阻抗谱(EIS)研究了其耐蚀性能,通过扫描电子显微镜(SEM)、X射线能量散射谱(EDS)分析了表面形貌和成分.和镁合金裸样相比,聚吡咯膜对镁合金腐蚀有一定的抑制作用.硅烷预处理改善了镁合金/聚吡咯体系的耐腐蚀性能,使腐蚀电位较镁合金裸样正移了110 mV,电流密度减小了约2个数量级.%Polypyrrole (PPy) was chemically synthesized from pyrrole using sodium p-toluenesulfonate as a doping agent and ferric chloride as an oxidant on the surface of the AZ31 magnesium alloy.Fourier transform infrared (FTIR) spectroscopy was used for structural characterization of the PPy film.The corrosion behavior of the PPy coated AZ31 Mg alloy was studied using an electrochemical polarization test and electrochemical impedance spectroscopy (EIS).Scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDS) were used to observe the surface morphology and for elemental analysis of the film, respectively.The PPy film showed a certain corrosion inhibition on the AZ31 magnesium alloy.Silane pretreatment can improve the corrosion protection performance of the Mg/PPy system causing a positive shift of the corrosion potential by 110 mV and a decrease in the corrosion current density by two orders of magnitude compared with that of AZ31 Mg alloy.

  17. Sliding wear behaviour of AZ31B magnesium alloy and nano-composite%AZ31B镁合金及其纳米复合材料的滑动磨损行为

    Institute of Scientific and Technical Information of China (English)

    M.SRINIVASAN; C.LOGANATHAN; M.KAMARAJ; Q.B.NGUYE; M.GUPTA; R.NARAYANASAMY

    2012-01-01

    AZ31B magnesium alloy and nano-composite were manufactured by hybrid casting process and hot extruded at 350 ℃.The sliding wear behaviour of alloy and nano-composite was estimated at room temperature using the standard pin-on-disc wear test equipment.The tests were conducted under a normal load of 10 N at different sliding speeds ranging from 0.60 to 1.2 m/s for distance up to 2000 m.The wear mechanisms of the wom out surface were studied using SEM analysis.The influence of test parameters on wear rate of the pins was established using a linear regression model statistically.Compared with the AZ31B magnesium alloy,the nano-composite shows lower wear rates due to higher hardness improvement caused by the reinforcement.The wear mechanism appears to be a mix-up of ploughing,rows of furrows,delamination and oxidation.%采用复合铸造工艺制备AZ31B镁合金及其纳米复合材料,再对所得材料在350℃进行热挤压.采用标准的销-盘式摩擦磨损试验机对AZ31B镁合金及其纳米复合材料的室温滑动磨损行为进行研究.实验条件为法向载荷10 N、滑移速度0.60~1.2 m/s、滑移距离2000 m.采用SEM观察来研究磨损表面的磨损机理.通过构建一个线性回归模型来研究试验参数对磨销磨损率的影响.与AZ31B镁合金相比,由于增强体的作用而导致的硬度增强使复合材料表现出低的磨损率.犁削、犁沟、分层和氧化构成混合的磨损机理.

  18. Halogen-Free Phosphonate Ionic Liquids as Precursors of Abrasion Resistant Surface Layers on AZ31B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Tulia Espinosa

    2015-01-01

    Full Text Available Surface coatings formed by immersion in the ionic liquids (ILs 1,3-dimethylimidazolium methylphosphonate (LMP101, 1-ethyl-3-methylimidazolium methylphosphonate (LMP102 and 1-ethyl-3-methylimidazolium ethylphosphonate (LEP102 on magnesium alloy AZ31B at 50 °C have been studied. The purpose of increasing the temperature was to reduce the immersion time, from 14 days at room temperature, to 48 hours at 50 °C. The abrasion resistance of the coated alloy was studied by microscratching under progressively increasing load, and compared with that of the uncoated material. The order of abrasion resistance as a function of the IL is LEP102 > LMP101 > LMP102, which is in agreement with the order obtained for the coatings grown at room temperature. The maximum reduction in penetration depth with respect to the uncovered alloy, of a 44.5%, is obtained for the sample treated with the ethylphosphonate LEP102. However, this reduction is lower than that obtained when the coating is grown at room temperature. This is attributed to the increased thickness and lower adhesion of the coatings obtained at 50 °C, particularly those obtained from methylphosphonate ionic liquids. The results are discussed from SEM-EDX and profilometry.

  19. Preliminary research on a novel bioactive silicon doped calcium phosphate coating on AZ31 magnesium alloy via electrodeposition.

    Science.gov (United States)

    Qiu, Xun; Wan, Peng; Tan, Lili; Fan, Xinmin; Yang, Ke

    2014-03-01

    A silicon doped calcium phosphate coating was obtained successfully on AZ31 alloy substrate via pulse electrodeposition. A novel dual-layer structure was observed with a porous lamellar-like and outer block-like apatite layer. In vitro immersion tests were adopted in simulated body fluid within 28 days of immersion. Slow degradation rate obtained from weight loss was observed for the Si-doped Ca-P coating, which was also consistent with the results of electrochemical experiments showing an enhanced corrosion resistance for the coating. Further formation of an apatite-like layer on the surface after immersion proved better integrity and biomineralization performance of the coating. Biological characterization was carried out for viability, proliferation and differentiation of MG63 osteoblast-like cells. The coating showed a good cell growth and an enhanced cell proliferation. Moreover, an increased activity of osteogenic marker ALP was found. All the results demonstrated that the Si-doped calcium phosphate was perspective to be used as a coating for magnesium alloy implants to control the degradation rate and enhance the bioactivity, which would facilitate the rapidity of bone tissue repair. PMID:24433888

  20. A novel simple strategy for in situ deposition of apatite layer on AZ31B magnesium alloy for bone tissue regeneration

    Energy Technology Data Exchange (ETDEWEB)

    Mousa, Hamouda M. [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Department of Engineering Materials and Mechanical Design, Faculty of Engineering, South Valley University, Qena 83523 (Egypt); Lee, Do Hee [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Park, Chan Hee, E-mail: biochan@jbnu.ac.kr [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Kim, Cheol Sang, E-mail: chskim@jbnu.ac.kr [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of)

    2015-10-01

    Graphical abstract: - Highlights: • Anodizing process was used for the surface modification of AZ31B magnesium alloy. • An appetite-like film was deposited on the surface of AZ31B magnesium alloy. • Ceramic film was investigated by XRD and XPS. • Nano-plates growth are observed though the implemented experimental design. • Significant increase in the substrate hardness and surface roughness was observed. - Abstract: In this study, for the first time, the degradation performance of AZ31B Mg alloy was tuned by an in situ deposition of apatite thin layer within a short time in one step. Using Taguchi method for experimental design, anodization process was designed under control conditions (time and voltage), and simulated body fluid (SBF) was used as the electrolyte to nucleate apatite-like compounds. The coated alloy was characterized through field emission scanning electron microscopy (FE-SEM), EDS, X-ray diffraction and XPS analysis. The results show that the applied voltage has a significant effect on the formation of apatite-like layers. Compared to the uncoated samples, microhardness and surface roughness of the coated samples showed remarkably different values. The potentiodynamic polarization results demonstrate that the polarization resistance of the anodized samples is higher than the substrate polarization resistance, thus improving the alloy corrosion resistant. Based on the experimental results, the proposed nanostructure apatite-like coating can offer a promising way to improve the biocompatibility and degradability properties of the Mg alloy for bone tissue regeneration.

  1. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  2. Dependence of deformation mechanisms on grain orientations and their changes calculated based on Sachs model in magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    Qing-ge XIE; Ping YANG; Li MENG

    2008-01-01

    During deformation, the orientation of a grain influences not only the deformation mechanisms (slip or twinning) and the specific selection of activated slip or twinning systems for that grain, but also the kinetics of different types of transformation. Schmid factor analysis was applied to determine the orientation dependency of deformation mechanisms in magnesium alloys AZ31 in this work. The orientation changes after the operation of the specific deformation mechanisms were also calcu-lated based on Sachs model. It was found that different deformation mechanisms proceeded differently according to theoretical predictions. Basal slip occurred when basal planes of grains were tilted toward ND around TD. Prismatic slip dominated when basal planes were approxi-mately perpendicular to TD. Calculation results also indi-cated that the operating of pyramidal slip can not be neglected. {10 12} twinning was favorable when basal planes were approximately normal to RD and { 10 11 } twinning was analyzed to be related to the grains with basal orientations. The operating of slip could greatly suppress the activating of twinning by our Schmid factor analysis. Basal orientations with TD and RD scattering can favor basal slip and tension twinning, respectively, after the operation of compression twinning based on the Schmid factor calculations.

  3. The Effect of Short Duration Electric Current on the Quasi-Static Tensile Behavior of Magnesium AZ31 Alloy

    Directory of Open Access Journals (Sweden)

    Trung Thien Nguyen

    2016-01-01

    Full Text Available The effect of a single pulse of electric current with short duration on the quasi-static tensile behavior of a magnesium AZ31 alloy is experimentally investigated. A single pulse of electric current with duration less than 1 second is applied to the specimen, while the specimen is being deformed in the plastic region under quasi-static tensile loads. After a nearly instant decrease of flow stress at the pulse of electric current, the flow stress shows strain hardening until the failure of the specimen. The experimental result shows that the strain-hardening parameters (the strength coefficient and the strain-hardening exponent of the hardening curve after the electric current strongly depend on the applied electric energy density (electric energy per unit volume. Empirical expressions are suggested to describe the hardening behavior after the pulse as a function of the electric energy density and are compared with the empirical expressions suggested for advanced high-strength steels.

  4. Research on backward extrusion for AZ31 magnesium alloy based on servo press%基于伺服压力机的AZ31镁合金反挤压成形

    Institute of Scientific and Technical Information of China (English)

    程永奇; 郭强; 刘易凡; 许仕宁

    2012-01-01

    为探讨挤压速度模式对AZ31镁合金杯形件反挤压成形的影响,对伺服压力机反挤压成形进行有限元分析与实验,并与普通曲柄压力机和液压机反挤压成形进行比较.有限元分析结果表明,反挤压终了阶段,伺服挤压和液压挤压最大损伤值分别为3.41和3.30,远低于普通挤压的最大损伤值6.08;挤压过程中杯形件最大温差伺服挤压为45℃,而普通挤压和液压挤压分别为127℃和70℃.实验结果表明,在1100kN伺服压力机上,采用伺服挤压模式,可成功获得壁厚为3mm的AZ31镁合金反挤压杯形件,而采用普通挤压模式,在杯形件边缘则出现破裂.实验与有限元分析结果基本吻合.%In order to explore the effect of the velocity mode on backward extrusion forming of AZ31 magnesium alloy cup, the finite element method and experiment were used to analyze the procedure on servo press, which was compared with the forming on ordinary crank press and hydraulic press. The results of finite element analysis indicated that the maximum damage of backward extrusion for servo press and hydraulic press at the final forming stage were 3. 41 and 3. 30 respectively, which were lower than 6. 08 for ordinary crank press. The maximum difference temperature was only 45*C for servo press, 127℃ for ordinary crank press and 70 ℃ for hydraulic press. The experimental results proved that the backward extrusion cup of AZ31 magnesium alloy with the thickness of 3mm could be formed under the 1100kN servo press, while the fracture appeared at the flange under the ordinary crank press. The experimental results were agreed with the numerical results.

  5. Surface Protection of Friction Stir Welding Joint for AZ31 Magnesium Alloy Coated by Microarc Oxidation%AZ31镁合金搅拌摩擦焊接头微弧氧化表面防护研究

    Institute of Scientific and Technical Information of China (English)

    薛文斌; 陈廷芳; 李永良; 邹志锋; 刘晓龙; 赵衍华

    2012-01-01

    A uniform ceramic coating on friction stir welding (FSW) joint of AZ31 magnesium alloy was fabricated by microarc oxidation (MAO) in silicate electrolyte. Microstructure, phase constituent and microhardness profile of the MAO coating at the different zones of FSW joint were analyzed. The influence of microarc oxidation surface treatment on corrosion behaviors of FSW joint was evaluated by immersion and potentiodynamic polarization tests. The results show that hardness of stir zone is higher than that of base alloy, but the hardness of heat-affected zone is lower than that of base alioy. However, the microhardness of MAO coating at different zones of FSW joint is the same, which is about seven times higher than that of AZ31 base alloy. After immersion test in 3. 5%NaCl(mass fraction) solution, the serious pitting corrosion on heat-affected zone takes place, but no pitting corrosion is observed on the MAO coating surface. In addition, the heat-affected zone of FSW joint has a lower corrosion potential and higher corrosion current density, but the corrosion current density of MAO coating at different zones is very close, which is much lower than that of bare AZ31 magnesium alloy. So the MAO surface treatment can significantly improve the corrosion resistance of FSW joint of AZ31 magnesium alloy.%在硅酸盐溶液中于AZ31镁合金搅拌摩擦焊接头表面制备一层均匀的微弧氧化膜.分析微弧氧化膜的截面组织、相组成和显微硬度分布,并采用浸泡和电化学方法评估微弧氧化表面处理对焊接接头腐蚀行为的影响.结果表明:接头搅拌区的显微硬度高于镁合金母相区,热影响区硬度低于母相区,但接头不同区域对应的微弧氧化膜硬度都相同,比镁合金基体提高约7倍.在3.5% NaCl溶液中浸泡后,焊接样品热影响区腐蚀严重,而微弧氧化膜表面形貌没有明显变化.未表面处理的接头热影响区电位低于搅拌区和母相区,其腐蚀电流密度也较

  6. Dynamic behavior and constitutive modeling of magnesium alloys AZ91D and AZ31B under high strain rate compressive loading

    Science.gov (United States)

    Xiao, Jing; Ahmad, Iram Raza; Shu, D. W.

    2014-03-01

    The dynamic stress-strain characteristics of magnesium alloys have not been sufficiently studied experimentally. Thus, the present work investigated compressive dynamic stress-strain characteristics of two representative magnesium alloys: AZ91D and AZ31B at high strain rates and elevated temperatures. In order to use the stress-strain characteristics in numerical simulations to predict the impact response of components, the stress-strain characteristics must be modeled. The most common approach is to use accepted constitutive laws. The results from the experimental study of the response of magnesium alloys AZ91D and AZ31B under dynamic compressive loading, at different strain rates and elevated temperatures are presented here. Johnson-Cook model was used to best fit the experimental data. The material parameters required by the model were obtained and the resultant stress-strain curves of the two alloys for each testing condition were plotted. It is found that the dynamic stress-strain relationship of both magnesium alloys are strain rate and temperature dependent and can be described reasonably well at high strain rates and room temperature by Johnson-Cook model except at very low strains. This might be due to the fact that the strain rate is not strictly constant in the early stage of deformation.

  7. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    Science.gov (United States)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  8. Study on Microstructure and Properties of the Broadloom AZ31B Magnesium Alloy Roll-casting Plate%宽幅AZ31B镁合金铸轧板显微组织和性能研究

    Institute of Scientific and Technical Information of China (English)

    黄志权; 黄庆学; 马立峰; 林金保; 庞志宁

    2013-01-01

    The microstructure of broadloom AZ31B magnesium alloy roll-casting plate and its influence on the edge crack and mechanical properties of the plate were studied by using metallographic observation,SEM and mechanical property testing experiment.The results show that:the plate organization is mainly composed of α-Mg matrix,β-Mg17Al12 phase and α +β divorced eutectic,showing dendritic morphology; In surface and edge of the plate,β-Mg17Al12 phase is mainly distributed at the grain boundary and the density is bigger,formed net-shape; In center and central of the plate,spherical β-Mg17Al12 phase is dispersed in α-Mg matrix,formed lamellar-shape; The main reason for the edge crack in the cast-rolling process is in the slab edge interdendritic low-melting eutectic phase and β-Mg17Al12 phase of grain boundary which are easy to be crack source,and extend outward along the crystal; The tensile specimen showes brittle cleavage fracture characteristics,and its mechanical property is obvious anisotropy.%通过金相观测、断口扫描和力学性能测试等实验,研究了宽幅AZ31B镁合金铸轧板的组织分布,及其对板带边裂和力学性能的影响.结果表明:AZ31B镁合金铸轧板的组织主要由a-Mg基体、析出相β-Mg17Al12相及α+β离异共晶组成,呈树枝晶形貌;β-Mg17Al12相在AZ31B镁合金铸轧板坯的表层及边部主要分布于晶界处且密度较大、构成网状,而在板坯的心部和中部呈球状弥散于α-Mg基体中,构成层片状;在板坯边部枝晶间低熔点的共晶相及晶界上的β-Mg17Al12相易成为裂纹源,并沿晶向外扩展,是铸轧过程中产生裂纹的主要原因;试样拉伸断口呈脆性解理断裂的特征,其力学性能呈明显的各向异性.

  9. Theorical study on mechanical properties of AZ31B Magnesium alloy Sheets under multiaxial loading

    Directory of Open Access Journals (Sweden)

    A. Znaidi

    2016-10-01

    Full Text Available Numerical simulation by plastic deformation of the shaping processes currently has a large industrial interest. It allows you to shorten the time of design and construction related products and tools to analyze and to optimize processes. An essential part of simulation tools is the constitutive law used to describe the material used. The activity of characterization and modeling of material behavior of the plastic deformation shaping remains a very important research field of activity; the objective of proposing laws of behavior used in computer codes, essentially based on finite element is sufficiently to represent the real behavior of materials. Considering the nature of the materials used and the stresses they experience the behavior laws account for several requirements which make them increasingly complicated. Among these requirements, we cite in particular plastic anisotropy, the great transformations, the complexity and diversity of loads, etc. The complexity of these laws makes them more difficult to implement and in particular to identify: the classic tests are no longer sufficient for identification. The objective of this work is based on two essential points: Suggest a construction strategy, particularly of identifying laws elastoplastic behavior anisotropic operational for the numerical simulation of plastic deformation shaping processes with particular attention to sheet metal magnesium. Magnesium sheet metal manufacturing process involves rolling operation. In a cost-cutting goal, this operation now takes place cold, implying a very marked anisotropy of the material at the output of the mill

  10. Grain size dependence of dynamic mechanical behavior of AZ31B magnesium alloy sheet under compressive shock loading

    Energy Technology Data Exchange (ETDEWEB)

    Asgari, H., E-mail: hamed.asgari@usask.ca [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon (Canada); Odeshi, A.G.; Szpunar, J.A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon (Canada); Zeng, L.J.; Olsson, E. [Department of Applied Physics, Chalmers University of Technology, Göteborg (Sweden)

    2015-08-15

    The effects of grain size on the dynamic deformation behavior of rolled AZ31B alloy at high strain rates were investigated. Rolled AZ31B alloy samples with grain sizes of 6, 18 and 37 μm, were subjected to shock loading tests using Split Hopkinson Pressure Bar at room temperature and at a strain rate of 1100 s{sup −} {sup 1}. It was found that a double-peak basal texture formed in the shock loaded samples. The strength and ductility of the alloy under the high strain-rate compressive loading increased with decreasing grain size. However, twinning fraction and strain hardening rate were found to decrease with decreasing grain size. In addition, orientation imaging microscopy showed a higher contribution of double and contraction twins in the deformation process of the coarse-grained samples. Using transmission electron microscopy, pyramidal dislocations were detected in the shock loaded sample, proving the activation of pyramidal slip system under dynamic impact loading. - Highlights: • A double-peak basal texture developed in all shock loaded samples. • Both strength and ductility increased with decreasing grain size. • Twinning fraction and strain hardening rate decreased with decreasing grain size. • ‘g.b’ analysis confirmed the presence of dislocations in shock loaded alloy.

  11. Microstructure and Tensile Properties of AZ31B Alloy and AZ31B-SiCp Deformed Through a Multi-step Process

    Science.gov (United States)

    Shen, M. J.; Wang, X. J.; Ying, T.; Zhang, M. F.; Wu, K.

    2016-10-01

    The 15 vol.% micron SiC particle (SiCp)-reinforced AZ31B magnesium matrix composite (AZ31B-SiCp) prepared with semisolid stirring-assisted ultrasonic vibration was subjected to a multi-step process. The influence of the multi-step processing route on the microstructure and mechanical properties of the AZ31B-SiCp was investigated. For comparison, the monolithic AZ31B alloy was also processed under the same conditions. The results showed that the grain sizes of the AZ31B alloy and the AZ31B-SiCp were gradually decreased with increasing the processing step. Compared with the AZ31B-SiCp, the grain size of the AZ31B alloy was much larger, and the grain size distribution was inhomogeneous at the same processing condition. The particles of the AZ31B-SiCp were dispersed uniformly through the multi-step processing. Moreover, the tensile properties of the materials were gradually improved with increasing the processing step. In particular, the strength of AZ31B-SiCp and the ductility of AZ31B alloy improved significantly based on the room-temperature tensile test results.

  12. Microstructure and Tensile Properties of AZ31B Alloy and AZ31B-SiCp Deformed Through a Multi-step Process

    Science.gov (United States)

    Shen, M. J.; Wang, X. J.; Ying, T.; Zhang, M. F.; Wu, K.

    2016-08-01

    The 15 vol.% micron SiC particle (SiCp)-reinforced AZ31B magnesium matrix composite (AZ31B-SiCp) prepared with semisolid stirring-assisted ultrasonic vibration was subjected to a multi-step process. The influence of the multi-step processing route on the microstructure and mechanical properties of the AZ31B-SiCp was investigated. For comparison, the monolithic AZ31B alloy was also processed under the same conditions. The results showed that the grain sizes of the AZ31B alloy and the AZ31B-SiCp were gradually decreased with increasing the processing step. Compared with the AZ31B-SiCp, the grain size of the AZ31B alloy was much larger, and the grain size distribution was inhomogeneous at the same processing condition. The particles of the AZ31B-SiCp were dispersed uniformly through the multi-step processing. Moreover, the tensile properties of the materials were gradually improved with increasing the processing step. In particular, the strength of AZ31B-SiCp and the ductility of AZ31B alloy improved significantly based on the room-temperature tensile test results.

  13. Lap shear strength and fatigue life of friction stir spot welded AZ31 magnesium and 5754 aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chowdhury, S.H. [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario, Canada M5B 2K3 (Canada); Chen, D.L., E-mail: dchen@ryerson.ca [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario, Canada M5B 2K3 (Canada); Bhole, S.D. [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario, Canada M5B 2K3 (Canada); Cao, X.; Wanjara, P. [Aerospace Manufacturing Technology Centre, National Research Council Canada, 5145 Decelles Avenue, Montreal, Quebec, Canada H3T 2B2 (Canada)

    2012-10-30

    Lightweighting is today considered as one of the key strategies in reducing fuel consumption and anthropogenic greenhouse gas emissions. The structural applications of lightweight magnesium and aluminum alloys in the transportation industry inevitably involve welding and joining while guaranteeing the safety and reliability of motor vehicles. This study was aimed at evaluating lap shear strength and fatigue properties of friction stir spot welded (FSSWed) AZ31B-H24 Mg and 5754-O Al alloys in three combinations, i.e., similar Mg-to-Mg, Al-to-Al, and dissimilar Al-to-Mg joints. The Mg/Mg similar weld had a nugget-shaped stir zone (SZ) around the keyhole where fine recrytallized equiaxed grains were observed. While the hardness profile of the Mg/Mg similar weld exhibited a W-shaped appearance, the lower hardness values appeared in the TMAZ and HAZ of both Mg/Mg and Al/Al similar welds. In the Al/Mg dissimilar weld, a characteristic interfacial layer consisting of intermetallic compounds (IMC) Al{sub 12}Mg{sub 17} and Al{sub 3}Mg{sub 2} was observed. Both Mg/Mg and Al/Al similar welds had significantly higher lap shear strength, failure energy and fatigue life than the Al/Mg dissimilar weld. While the Al/Al weld displayed a slightly lower lap shear strength than the Mg/Mg weld, the Al/Al weld had higher failure energy and fatigue life. Three types of failure modes were observed. In the Mg/Mg and Al/Al similar welds, at higher cyclic loads nugget pullout failure occurred due to fatigue crack propagation circumferentially around the nugget, while at lower cyclic loads fatigue failure occurred perpendicular to the loading direction caused by the opening of keyhole through crack initiation in the TMAZ and HAZ. In the Al/Mg dissimilar weld nugget debonding failure mode was observed because of the presence of an interfacial IMC layer.

  14. AZ31变形镁合金化学镀前无铬酸洗工艺研究%An Investigation of Chromium-Free Pickling Process for Electroless Nickel Plating on AZ 31 Wrought Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    秦铁男; 马立群; 贺忠臣; 姚妍; 丁毅

    2011-01-01

    主要研究了AZ 31变形镁合金化学镀前的磷酸-硝酸-氢氟酸混合酸洗工艺及各组分对镁合金基体的腐蚀失重表面形貌、镀层与基体的截面形貌和结合力的影响.结果表明:氢氟酸的加入可以有效降低酸洗反应速率并防止新鲜的镁合金基体表面的再次氧化;硝酸的体积分数对镁合金表面形貌的改变有较大影响;当磷酸-硝酸-氢氟酸的体积分数分别为300 mL/L,60 mL/L和100 mL/L时,镀层与基体的结合力最好.%A phosphoric acid-nitric acid-hydrofuoric acid mixed acid pickling process was studied for electroless nickel plating on AZ 31 wrought magnesium alloy sheet. The effects of pickle components on corrosion weight loss, surface morphology, cross section morphology and adhesion strength between the substrate and coating were investigated. The results show that addition of hydrofluoric acid can effectively reduce the rate of pickling reaction and protect the fresh substrate from being Oxidized again. The volume fraction of nitric acid has a great impact on changes of the surface morphology of magnesium substrate. The best adhesion strength between the substrate and the coating is achieved when the pickle solution contains 300 mL/L phosphoric acid, 60 mL/L nitric acid and 100 mL/L hydrofluoric acid.

  15. Influence of second-phase particles on grain growth in AZ31 magnesium alloy during equal channel angular pressing by phase field simulation

    Science.gov (United States)

    He, Ri; Wang, Mingtao; Zhang, Xiangang; Yaping Zong, Bernie

    2016-06-01

    A phase-field model was established to simulate the refinement effect of different morphological factors of second-phase particles such as Al2O3 on the grain growth of AZ31 magnesium alloy during equal channel angular pressing (ECAP) in realistic spatiotemporal evolution. The simulation results agreed well with limited existing experimental data for the ECAP-processed AZ31 magnesium alloy and were consistent with the law of Zener. Simulations were performed to evaluate the influences of the fraction, size, distribution, and shape of incoherent second-phase particles. The simulation results showed that during high-temperature ECAP processes, the addition of 2 wt.% Al2O3 particles resulted in a strong refinement effect, reducing the grain size by 28.7% compared to that of the alloy without the particles. Nevertheless, when the fraction of particles was greater than 4 wt.%, adding more particles had little effect. In AZ31 Mg alloy, it was found that second-phase particles should have a critical size of 0.5–0.8 μm for the grain refinement effect to occur. If the size is smaller than the critical size, large particles will strongly hinder grain growth; in contrast, if the size is larger than the critical size, large particles will exhibit a weaker hindering effect than small particles. Moreover, the results showed that the refinement effect increased with increasing particle fraction located at grain boundaries with respect to the total particle content. However, the refinement effect was less pronounced when the fraction of particles located at boundaries was greater than 70%. Further simulations indicated that spherical second-phase particles hindered grain growth more than ellipsoid particles and much more than rod-shaped particles when the volume fraction of reinforcing particles was 2%. However, when the volume fraction was greater than 8%, rod-shaped particles best hindered grain growth, and spherical particles exhibited the weakest effect.

  16. Enhancement of the mechanical properties of AZ31 magnesium alloy via nanostructured hydroxyapatite thin films fabricated via radio-frequency magnetron sputtering.

    Science.gov (United States)

    Surmeneva, M A; Tyurin, A I; Mukhametkaliyev, T M; Pirozhkova, T S; Shuvarin, I A; Syrtanov, M S; Surmenev, R A

    2015-06-01

    The structure, composition and morphology of a radio-frequency (RF) magnetron sputter-deposited dense nano-hydroxyapatite (HA) coating that was deposited on the surface of an AZ31 magnesium alloy were characterized using AFM, SEM, EDX and XRD. The results obtained from SEM and XRD experiments revealed that the bias applied during the deposition of the HA coating resulted in a decrease in the grain and crystallite size of the film having a crucial role in enhancing the mechanical properties of the fabricated biocomposites. A maximum hardness of 9.04 GPa was found for the HA coating, which was prepared using a bias of -50 V. The hardness of the HA film deposited on the grounded substrate (GS) was found to be 4.9 GPa. The elastic strain to failure (H/E) and the plastic deformation resistance (H(3)/E(2)) for an indentation depth of 50 nm for the HA coating fabricated at a bias of -50 V was found to increase by ~30% and ~74%, respectively, compared with the coating deposited at the GS holder. The nanoindentation tests demonstrated that all of the HA coatings increased the surface hardness on both the microscale and the nanoscale. Therefore, the results revealed that the films deposited on the surface of the AZ31 magnesium alloy at a negative substrate bias can significantly enhance the wear resistance of this resorbable alloy.

  17. AZ31镁合金激光焊件的力学性能和应力腐蚀行为%Mechanical properties and stress corrosion cracking behaviour of AZ31 magnesium alloy laser weldments

    Institute of Scientific and Technical Information of China (English)

    P. B. SRINIVASAN; S. RIEKEHR; C. BLAWERT; W. DIETZEL; M. KO(C)AK

    2011-01-01

    采用Nd-YAG激光对AZ31 HP镁合金进行激光自熔焊接.显微组织分析表明,使用或不使用填料(焊料)AZ61镁合金得到的激光焊接接头的平均晶粒尺寸大约为12 μm,显微硬度和拉伸强度与母材相近.然而,慢应变速率拉伸表明,在ASTM D1384溶液中两种焊接接头的抗应力腐蚀性能比母材略差.可观察到应力腐蚀裂纹在焊缝金属萌生并向热影响区(HAZ)扩展.然而,在以AZ61镁合金为填料(焊料)获得的焊接接头中,观察到裂纹起源及扩展出现在热影响区(HAZ).在慢应变速率拉伸试验中,由于试样表面暴露在腐蚀环境中,在氢氧化镁/氧化镁层形成局部损伤,从而导致应力腐蚀裂纹的生成.%An AZ31 HP magnesium alloy was laser beam welded in autogenous mode with AZ61 filler using Nd-YAG laser system. Microstructural examination revealed that the laser beam weld metals obtained with or without filler material had an average grain size of about 12 μm. The microhardness and the tensile strength of the weldments were similar to those of the parent alloy. However, the stress corrosion cracking (SCC) behaviour of both the weldments assessed by slow strain rate tensile (SSRT) tests in ASTM D1384 solution was found to be slightly inferior to that of the parent alloy. It was observed that the stress corrosion cracks originated in the weld metal and propagated through the weld metal-HAZ regions in the autogenous weldment. On the other hand, in the weldment obtained with AZ61 filler material, the crack initiation and propagation was in the HAZ region. The localized damage of the magnesium hydroxide/oxide film formed on the surface of the specimens due to the exposure to the corrosive environment during the SSRT tests was found to be responsible for the SCC.

  18. Slow strain rate stress corrosion cracking behaviour of as-welded and plasma electrolytic oxidation treated AZ31HP magnesium alloy autogenous laser beam weldment

    International Nuclear Information System (INIS)

    The joining of a thin section AZ31HP magnesium alloy was accomplished by laser beam welding in the autogenous mode using a Nd-YAG laser system. Micro hardness evaluation and slow strain rate tensile (SSRT) tests in air revealed that the weld metal had near-matching mechanical properties corresponding to that of the parent alloy. However, in terms of stress corrosion cracking (SCC) resistance as assessed by SSRT tests in ASTM D1384 solution, the weldment was found to have higher susceptibility compared to the parent alloy. The fracture in the weld metal/fusion boundary/HAZ interface suggested that the failure was due to the grain coarsening at the very narrow heat affected zone. The resistance to SCC of the parent alloy and the weldment specimens was found to improve slightly by the application of plasma electrolytic oxidation (PEO) coating from a silicate based electrolyte.

  19. Crystal plasticity simulation on earing during deep drawing of AZ31 magnesium alloy%AZ31镁合金板材冲压成形制耳的晶体塑性模拟

    Institute of Scientific and Technical Information of China (English)

    唐伟琴; 李大永; 彭颖红

    2014-01-01

    In order to predict the earing behavior during deep drawing of magnesium alloy accurately, a crystal plasticity theory combined with finite element method was proposed. First of all, based on the microscopic nature of plastic deformation during warm forming, a crystal plasticity constitutive model coupling slip and twinning was established for magnesium alloy with hexagonal close packed (HCP) structure. Then, in order to establish crystal plasticity finite element model for large deformation, the secondary development interface (VUMAT) of the commercial finite element software ABAQUS/Explicit and Fortran programming language were used, the deformation modes and model parameters were determined by combining the theory, simulation and experiments. Finally, the commercial rolled AZ31 magnesium alloy sheets were simulated during deep cup drawing using the HCP crystal plasticity finite element model, and the predicting method is validated by comparing with experimental results from both earing profile and deformation texture. Both the experimental and simulated results show significant earings at 45° away from rolling direction and texture components of (0001) 〉〈10 1 0 and tensile twinning.%针对AZ31镁合金板材深冲过程中的制耳现象,提出一种基于晶体塑性理论的镁合金板材冲压制耳行为的预测方法。首先,从镁合金温成形时的塑性变形机理(即滑移和孪生共同作用)出发,建立耦合滑移和孪生的适合密排六方结构(HCP)金属的晶体塑性本构模型;在此基础上,编制相关程序,通过结合理论、模拟和实验的方法确定镁板微观变形机制组合和多晶体模型参数两个关键因素,构建了适用于镁合金板材大变形的晶体塑性有限元仿真模型;最后,采用HCP板材大变形晶体塑性有限元模型对AZ31镁合金板材的杯形件冲压过程进行有限元仿真,并利用实验结果从制耳轮廓和变形织构两方面验证 HCP 晶

  20. Microstructure stability of ultra-fine grained magnesium alloy AZ31 processed by extrusion and equal-channel angular pressing (EX–ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Stráská, Jitka, E-mail: straska.jitka@gmail.com [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Praha 2 (Czech Republic); Janeček, Miloš, E-mail: janecek@met.mff.cuni.cz [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Praha 2 (Czech Republic); Čížek, Jakub, E-mail: jcizek@mbox.troja.mff.cuni.cz [Department of Low Temperature Physics, Faculty of Mathematics and Physics, Charles University in Prague, V Holešovičkách 2, 180 00 Praha 8 (Czech Republic); Stráský, Josef, E-mail: josef.strasky@gmail.com [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Praha 2 (Czech Republic); Hadzima, Branislav, E-mail: branislav.hadzima@fstroj.uniza.sk [University of Žilina, Research Centre, Univerzitná 1, 010 26 Žilina (Slovakia); Department of Materials Engineering, Faculty of Mechanical Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina (Slovakia)

    2014-08-15

    Thermal stability of the ultra-fine grained (UFG) microstructure of magnesium AZ31 alloy was investigated. UFG microstructure was achieved by a combined two-step severe plastic deformation process: the extrusion (EX) and subsequent equal-channel angular pressing (ECAP). This combined process leads to refined microstructure and enhanced microhardness. Specimens with UFG microstructure were annealed isochronally at temperatures 150–500 °C for 1 h. The evolution of microstructure, mechanical properties and dislocation density was studied by electron backscatter diffraction (EBSD), microhardness measurements and positron annihilation spectroscopy (PAS). The coarsening of the fine-grained structure at higher temperatures was accompanied by a gradual decrease of the microhardness and decrease of dislocation density. Mechanism of grain growth was studied by general equation for grain growth and Arrhenius equation. Activation energies for grain growth were calculated to be 115, 33 and 164 kJ/mol in temperature ranges of 170–210 °C, 210–400 °C and 400–500 °C (443–483 K, 483–673 K and 673–773 K), respectively. - Highlights: • Microhardness of UFG AZ31 alloy decreases with increasing annealing temperature. • This fact has two reasons: dislocation annihilations and/or grain growth. • The activation energies for grain growth were calculated for all temperature ranges.

  1. Evaluation of the Quality of Coatings Deposited on AZ31 Magnesium Alloy Using the Anodising Method / Ocena Jakości Powłok Wykonanych Na Stopie Magnezu Az31 Metodą Anodowania

    Directory of Open Access Journals (Sweden)

    Wieczorek J.

    2015-12-01

    Full Text Available The paper presents results of a study on the quality of coatings deposited on surfaces of AZ31 magnesium alloy products. In order to obtain protective coatings (corrosion and erosive wear protection, the methods of anodising (specimens A, B and C and, for comparison, electroless plating (specimen D were applied. The assessment of coating quality was based on the scratch test results. The results were used for determination of critical loads resulting in coating rupture. The best result was obtained for the specimen B (sulphuric acid anodising in combination with sealing: the critical load was 7.5 N. The smallest value (5.5 N was observed for the specimen D, i.e. the coating produced using the electroless plating method. Moreover, erosion resistance of the coatings was assessed. In this case, a depth of the wear trace due to an erodent agent (SiC powder effects was investigated. The results are comparable to those obtained in the scratch test. The poorest erosion resistance is demonstrated by the coating D and the best resistance is observed for the coating B.

  2. Study on the interface of PVDF coatings and HF-treated AZ31 magnesium alloy: Determination of interfacial interactions and reactions with self-healing properties

    International Nuclear Information System (INIS)

    Research highlights: → Reports a high protection system for the alloy in corrosive environment. → Describes an interfacial process with self-healing properties. → Reports the influence of substrate pre-treatment in the coating performance. - Abstract: In this paper the interface of poly(vinylidene fluoride) coatings prepared by the dip coating method and HF-treated AZ31 magnesium alloy was evaluated. The best performance of this system in corrosion tests compared to ground, as-received and acetic acid cleaned substrates is related to an acid-base interaction at the interface and to interfacial reactions which resulted in a self-healing process. The protectiveness of the samples was investigated using impedance and immersion tests while the coating morphology and interface stability were investigated by scanning electron microscopy, X-ray photoelectron spectroscopy and adhesion tests.

  3. Study on the interface of PVDF coatings and HF-treated AZ31 magnesium alloy: Determination of interfacial interactions and reactions with self-healing properties

    Energy Technology Data Exchange (ETDEWEB)

    Conceicao, Thiago F. da, E-mail: thiago.conceicao@hzg.d [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Scharnagl, N. [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Center for Biomaterial Development and Berlin-Brandenburg Center for Regenerative Therapies (BCRT), Helmholtz-Zentrum Geesthacht GmbH, Institute of Polymer Research, Campus Teltow Centre for Biomaterial Development, Kantstrasse 55, 14513 Teltow (Germany); Dietzel, W.; Hoeche, D.; Kainer, K.U. [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, D-21502 Geesthacht (Germany)

    2011-02-15

    Research highlights: {yields} Reports a high protection system for the alloy in corrosive environment. {yields} Describes an interfacial process with self-healing properties. {yields} Reports the influence of substrate pre-treatment in the coating performance. - Abstract: In this paper the interface of poly(vinylidene fluoride) coatings prepared by the dip coating method and HF-treated AZ31 magnesium alloy was evaluated. The best performance of this system in corrosion tests compared to ground, as-received and acetic acid cleaned substrates is related to an acid-base interaction at the interface and to interfacial reactions which resulted in a self-healing process. The protectiveness of the samples was investigated using impedance and immersion tests while the coating morphology and interface stability were investigated by scanning electron microscopy, X-ray photoelectron spectroscopy and adhesion tests.

  4. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    Science.gov (United States)

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  5. Effect of Casting Parameters on the Microstructural and Mechanical Behavior of Magnesium AZ31-B Alloy Strips Cast on a Single Belt Casting Simulator

    Directory of Open Access Journals (Sweden)

    Ahmad Changizi

    2014-01-01

    Full Text Available Strips of magnesium alloy AZ31-B were cast on a simulator of a horizontal single belt caster incorporating a moving mold system. Mixtures of CO2 and sulfur hexafluoride (SF6 gases were used as protective atmosphere during melting and casting. The castability of the AZ31-B strips was investigated for a smooth, low carbon steel substrate, and six copper substrates with various textures and roughnesses. Graphite powder was used to coat the substrates. The correlation between strip thickness and heat flux was investigated. It was found that the heat flux from the forming strip to the copper substrate was higher than that to the steel substrate, while coated substrates registered lower heat fluxes than uncoated substrates. The highest heat flux from the strip was recorded for casting on macrotextured copper substrates with 0.15 mm grooves. As the thickness of the strip decreased, the net heat flux decreased. As the heat flux increased, the grain sizes of the strips were reduced, and the SDAS decreased. The mechanical properties were improved when the heat flux increased. The black layers which formed on the strips’ surfaces were analyzed and identified as nanoscale MgO particles. Nano-Scale particles act as light traps and appeared black.

  6. Texture evolution in Nd:YAG-laser welds of AZ31 magnesium alloy hot rolled sheets and its influence on mechanical properties

    International Nuclear Information System (INIS)

    Research highlights: → AZ31 LBW fusion zone results in Mg17(Al-Zn)12 precipitation, twins formation and {0 0 2} texture modification. → The mechanical properties were reduced after LBW but the fracture occurred in the base metal. → The mechanical properties were reduced after LBW but the fracture occurred in the base metal. → A recovery of elongation and UTS can be achieved by a 300 deg. C/1 h heat treatment. The texture evolution is mainly responsible for the yield strength reduction in the fusion zone. - Abstract: AZ31 hot rolled magnesium alloy presents a strong basal texture. Using laser beam welding (LBW) as a joining process induces high temperature gradients leading to major texture changes. Electron back scattered diffraction (EBSD) was used to study the texture evolution, and tensile tests coupled with speckle interferometry were performed to understand its influence on mechanical properties. The random texture obtained in the LBW fusion zone is mainly responsible for the yield strength reduction.

  7. Corrosion resistance of Zn-Al layered double hydroxide/poly(lactic acid) composite coating on magnesium alloy AZ31

    Science.gov (United States)

    Zeng, Rong-Chang; Li, Xiao-Ting; Liu, Zhen-Guo; Zhang, Fen; Li, Shuo-Qi; Cui, Hong-Zhi

    2015-12-01

    A Zn-Al layered double hydroxide (ZnAl-LDH) coating consisted of uniform hexagonal nano-plates was firstly synthesized by co-precipitation and hydrothermal treatment on the AZ31 alloy, and then a poly(lactic acid) (PLA) coating was sealed on the top layer of the ZnAl-LDH coating using vacuum freeze-drying. The characteristics of the ZnAl-LDH/PLA composite coatings were investigated by means of XRD, SEM, FTIR and EDS. The corrosion resistance of the coatings was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the ZnAl-LDH coating contained a compact inner layer and a porous outer layer, and the PLA coating with a strong adhesion to the porous outer layer can prolong the service life of the ZnAl-LDH coating. The excellent corrosion resistance of this composite coating can be attributable to its barrier function, ion-exchange and self-healing ability.

  8. Residual Stresses and Tensile Properties of Friction Stir Welded AZ31B-H24 Magnesium Alloy in Lap Configuration

    Science.gov (United States)

    Naik, Bhukya Srinivasa; Cao, Xinjin; Wanjara, Priti; Friedman, Jacob; Chen, Daolun

    2015-08-01

    AZ31B-H24 Mg alloy sheets with a thickness of 2 mm were friction stir welded in lap configuration using two tool rotational rates of 1000 and 1500 rpm and two welding speeds of 10 and 20 mm/s. The residual stresses in the longitudinal and transverse directions of the weldments were determined using X-ray diffraction. The shear tensile behavior of the lap joints was evaluated at low [233 K (-40 °C)], room [298 K (25 °C)], and elevated [453 K (180 °C)] temperatures. The failure load was highest for the lower heat input condition that was obtained at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s for all the test temperatures, due to the smaller hooking height, larger effective sheet thickness, and lower tensile residual stresses, as compared to the other two welding conditions that were conducted at a higher tool rotational rate or lower welding speed. The lap joints usually fractured on the advancing side of the top sheet near the interface between the thermo-mechanically affected zone and the stir zone. Elevated temperature testing of the weld assembled at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s led to the failure along the sheet interface in shear fracture mode due to the high integrity of the joint that exhibited large plastic deformation and higher total energy absorption.

  9. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Science.gov (United States)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  10. Effect of Ar bubbling during plasma electrolytic oxidation of AZ31B magnesium alloy in silicate electrolyte

    Science.gov (United States)

    Lee, Junghoon; Kim, Yonghwan; Chung, Wonsub

    2012-10-01

    Argon gas was bubbled during plasma electrolytic oxidation (PEO) treatment of magnesium alloy in a silicate solution. The appearance of arcs and plasma discharging was locally concentrated on the magnesium alloy surface and phase fraction of Mg2SiO4 in the oxide layer was increased due to Argon gas bubbling. The higher energy density of the Ar plasma atmosphere is believed to contribute to the effective formation of the high temperature phase (Mg2SiO4), particularly in the inner layer. Furthermore, the PEO treated Mg alloy with Ar bubbling showed improved corrosion resistance by a change of open pores structure.

  11. The effect of sodium silicate concentration on microstructure and corrosion properties of MAO-coated magnesium alloy AZ31 in simulated body fluid

    Directory of Open Access Journals (Sweden)

    B. Salami

    2014-03-01

    Full Text Available In recent years, magnesium and its alloys are considered as biodegradable implants. However magnesium implants may rapidly corrode before the natural healing process of the tissue is completed. In this investigation, micro arc oxidation process has been studied for avoiding primary corrosion of the magnesium alloy in simulated body fluid. Anodized coating was formed on AZ31 alloy in nontoxic silicate-alkaline solution at constant current. The effects of silicate concentration and conductivity of electrolyte solution on microstructure and corrosion properties of coating were evaluated. Scanning electron microscopy showed that a thick and condensed coating is formed after enough anodizing period. Energy dispersive spectroscopy showed that Si, O and Mg are the main components of the coating. Corrosion resistance of the coated and uncoated samples was assessed using potentiodynamic polarization and electrochemical impedance spectroscopy tests in SBF at 37 °C and pH of 7.4. Maximum corrosion resistance was achieved at 30 g/L concentration of sodium silicate in anodizing solution. It was observed that further increase in silicate concentration decreased the corrosion resistance.

  12. Corrosion resistance of AZ31 alloy after plastic working in NaCl solutions

    Directory of Open Access Journals (Sweden)

    W. Walke

    2011-04-01

    Full Text Available Purpose: The purpose of the study was to assess corrosion resistance of magnesium alloy AZ31 (Mg-Al-Zn alloy after plastic working in NaCl solutions. It presents currently applied methods of magnesium alloys plastic working. Basic groups of magnesium alloys that are used for plastic working have been discussed.Design/methodology/approach: Corrosion tests of AZ31 alloy were carried out in solution with concentration of 0.01-2 M NaCl with application of the system for electrochemical tests VoltaLab®PGP201. Resistance to electrochemical corrosion was evaluated on the ground of registered anodic polarisation curves by means of potentiodynamic method. Immersion tests were carried out in NaCl solutions in the time of 1-5 days. Scanning microscopy enabled to present microstructure of AZ31 after immersion tests.Findings: Results of all carried out tests explicitly prove deterioration of corrosion properties of magnesium alloy AZ31 with the increase in molar concentration of NaCl solution.Practical implications: It was determined that irrespective of molar concentration of NaCl solution pitting corrosion was found in the tested alloy. It proves that application of protective coating on elements made of the tested alloy is necessary.Originality/value: Literature gives the results of corrosion tests with reference to cast alloy AZ31. Tests of corrosion resistance of hot rolled AZ31 in chloride solutions have been made for the first time.

  13. Fusion welding of Fe-added lap joints between AZ31B magnesium alloy and 6061 aluminum alloy by hybrid laser-tungsten inert gas welding technique

    International Nuclear Information System (INIS)

    Highlights: → Hybrid Laser-TIG fusion welding technique was used for joining Mg to Al alloys. → Laser defocusing amount determined penetration depth inside Al alloy of joints. → The addition of Fe interlayer suppressed Mg-Al intermetallics greatly in joints. → A maximum joint strength with optimum thickness of Fe interlayer was obtained. → Excessive addition of Fe interlayer was adverse for the strength improvement. -- Abstract: AZ31B magnesium alloy and 6061-T6 aluminum alloy were lap joined together with the addition of Fe interlayer by fusion welding of hybrid laser-tungsten inert gas (TIG) technique. The influence of location of laser focal spot (LFS) on joint penetration depth and that of the depth on joint strength were investigated. The results showed that when the LFS was just on the surface of Al plate, the deepest penetration could be obtained, which contributed to the improvement of shear strength of Fe-added joints, but not to the elevation of the strength of Mg/Al direct joints. The addition of Fe interlayer suppressed massive production of Mg-Al intermetallics but produced Fe-Al intermetallics in the fusion zone of the joints, whose micro-hardness was extremely high and was also adverse for the enhancement of joint shear strength. The effect of Fe-interlayer thickness on the joint shear strength was also examined, and the maximum shear strength of Fe-added joint could achieve 100 MPa with 0.13 mm thick Fe interlayer. The fracture modes of 0.07 and 0.13 mm Fe-interlayer-added joints were both quasi-cleavage, while those of direct and 0.22 mm interlayer-added joints were completely cleavage. The theoretical shear strength of the Fe-added joints was also discussed.

  14. Examination of dynamic recrystallization during compression of AZ31 magnesium

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    This study aimed to investigate dynamic recrystallization (DRX) behavior during compression of magnesium alloy AZ31. Cylinder samples were cut from the extruded rod and hot rolled sheet AZ31 for compression test. The samples were compressed using a Gleeble 1500D at a temperature of 300℃ and a strain rate of 0.01 s-1. Grain orientations and misorientation angles across grain boundaries for the tested samples were obtained by using electron backscatter diffraction (EBSD) technique. The results showed that strong basal texture was observed after 50% compression (ε = 0.69) on both the extruded and hot rolled samples, which have different initial textures. It was observed that with increased strain, DRX grains gradually rotated to basal orientation, and grain boundaries with misorientation angle of near 30° was formed in the samples. At the strain of 0.69, a high fraction of high-angle (> 60°) bounda-ries was present in the extruded sample, whereas almost no high angle boundaries were observed in the hot rolled sheet sample.

  15. Examination of dynamic recrystallization during compression of AZ31 magnesium

    Institute of Scientific and Technical Information of China (English)

    XIN RenLong; WANG BingShu; CHEN XingPin; HUANG GuangJie; LIU Qing

    2009-01-01

    This study aimed to investigate dynamic recrystallization (DRX) behavior during compression of mag-nesium alloy AZ31. Cylinder samples were cut from the extruded rod and hot rolled sheet AZ31 for compression test. The samples were compressed using a Gleeble 1500D at a temperature of 300Ⅱ and a strain rate of 0.01 s-1. Grain orientations and misorientation angles across grain boundaries for the tested samples were obtained by using electron backscatter diffraction (EBSD) technique. The results showed that strong basal texture was observed after 50% compression (ε = 0.69) on both the extruded and hot rolled samples, which have different initial textures. It was observed that with increased strain, DRX grains gradually rotated to basal orientation, and grain boundaries with misorientation angle of near 30° was formed in the samples. At the strain of 0.69, a high fraction of high-angle (> 60°) bounda-ries was present in the extruded sample, whereas almost no high angle boundaries were observed in the hot rolled sheet sample.

  16. Influence of texture on dynamic recrystallization and deformation mechanisms in rolled or ECAPed AZ31 magnesium alloy

    OpenAIRE

    Valle, Jorge del; Ruano, Oscar Antonio

    2008-01-01

    Equal channel angular pressing (ECAP) and hot rolling are widely used processing routes in magnesium alloys. These routes induce different textures that affect their mechanical properties. In the presentwork, the influence of the texture on dynamic recrystallization (DRX) and deformation mechanisms was investigated. During tensile deformation at moderate temperatures, a stronger enhancement of DRX in rolled samples than in ECAPed samples is observed. Simultaneously, in both samples, ...

  17. A study on the relationships between corrosion properties and chemistry of thermally oxidised surface films formed on polished commercial magnesium alloys AZ31 and AZ61

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, Sebastián, E-mail: sfeliu@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Samaniego, Alejandro [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Barranco, Violeta [Instituto de Ciencias de Materiales de Madrid, ICMM, Consejo Superior de Investigaciones Científicas, CSIC, Sor Juana Inés de la Cruz, 3, Cantoblanco, 28049, Madrid (Spain); El-Hadad, A.A. [Physics Department, Faculty of Science, Al-Azhar University, Nasr City 11884, Cairo (Egypt); Llorente, Irene [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Serra, Carmen [Servicio de Nanotecnologia y Análisis de Superficies, CACTI, Universidade de Vigo, 36310 Vigo (Spain); Galván, J.C. [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2014-03-01

    Highlights: • Surface chemistry of heat treated magnesium alloys. • Relation between heat treatment and aluminium subsurface enrichment. • Relation between surface composition and corrosion behaviour. - Abstract: This paper studies the changes in chemical composition of the thin oxide surface films induced by heating in air at 200 °C for time intervals from 5 min to 60 min on the freshly polished commercial AZ31 and AZ61 alloys with a view to better understanding their protective properties. This thermal treatment resulted in the formation of layers enriched in metallic aluminium at the interface between the outer MgO surface films and the bulk material. A strong link was found between the degree of metallic Al enrichment in the subsurface layer (from 10 to 15 at.%) observed by XPS (X-ray photoelectron spectroscopy) in the AZ61 treated samples and the increase in protective properties observed by EIS (electrochemical impedance spectroscopy) in the immersion test in 0.6 M NaCl. Heating for 5–60 min in air at 200 °C seems to be an effective, easy to perform and inexpensive method for increasing the corrosion resistance of the AZ61 alloy by approximately two or three times.

  18. Mesoscale Modeling and Validation of Texture Evolution during Asymmetric Rooling and Static Recrystallization of Magnesium Alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, Balasubramaniam [ORNL; Gorti, Sarma B [ORNL; Stoica, Grigoreta M [ORNL; Muralidharan, Govindarajan [ORNL; Stoica, Alexandru Dan [ORNL; Wang, Xun-Li [ORNL; Specht, Eliot D [ORNL; Kenik, Edward A [ORNL; Muth, Thomas R [ORNL

    2012-01-01

    The focus of the present research is to develop an integrated deformation and recrystallization model for magnesium alloys at the microstructural length scale. It is known that in magnesium alloys nucleation of recrystallized grains occurs at various microstructural inhomogeneities such as twins and localized deformation bands. However, there is a need to develop models that can predict the evolution of the grain structure and texture developed during recrystallization and grain growth, especially when the deformation process follows a complicated deformation path such as in asymmetric rolling. The deformation model is based on a crystal plasticity approach implemented at the length scale of the microstructure that includes deformation mechanisms based on dislocation slip and twinning. The recrystallization simulation is based on a Monte Carlo technique that operates on the output of the deformation simulations. The nucleation criterion during recrystallization is based on the local stored energy and the Monte Carlo technique is used to simulate the growth of the nuclei due to local stored energy differences and curvature. The model predictions are compared with experimental data obtained through electron backscatter analysis and neutron diffraction.

  19. Study on laser surface remelting of plasma-sprayed Al–Si/1 wt% nano-Si3N4 coating on AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Plasma sprayed micro-structured Al–Si based and 1 wt% nano-structured Si3N4 coating was successfully fabricated on an AZ31B magnesium alloy using a high efficiency supersonic atmosphere plasma spraying system, and then the as-sprayed coating was remelted by a continuous wave CO2 laser. The remelted coating was investigated by optical microscope, scanning electron microscope, energy-dispersive spectroscopy, X-ray diffractometer and Vickers microhardness tester. The results indicated that the laser remelted coating possessed an excellent metallurgical bonding to the substrate. A finer dendritic structure was exhibited after laser remelting. The nano-Si3N4 decomposed fully in the coating, and the remelted coating was mainly composed of Al, AlN, Al9Si, Al3.21Si0.47 and Mg2Si. Moreover, the microhardness of remelted coating was enhanced to 200–514HV0.05, which was much higher than that of the substrate(about 50 HV0.05).

  20. Microstructural characterization and mechanical properties of dissimilar friction welding of 1060 aluminum to AZ31B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Zhida; Qin, Guoliang, E-mail: glqin@sdu.edu.cn; Wang, Liyuan; Meng, Xiangmeng; Li, Fei

    2015-10-01

    Dissimilar welding of aluminum bars and magnesium bars was produced by the friction welding technique. The interfacial microstructure characteristics was evaluated after friction welding of Al–Mg alloy using optical microscopy, scanning electron microscopy, as well as X-ray diffraction analysis. Friction and forge pressure were selected as variable parameters. The friction time was maintained at 10 s for a rotational speed of 2800 rpm. The chemical compositions of the interfaces of the welded joints were determined by using energy dispersive spectroscopy. Experimental results showed that intermetallic compounds (IMCs), consisting of phase β-Al{sub 3}Mg{sub 2} and γ-Al{sub 12}Mg{sub 17}, were generated in the interfaces of the Al and Mg alloys. When the friction and forge pressure increased the thickness of IMCs layer at the interfaces decreased as a result of more mass discarded from the welding interfaces. Heavy thickness of IMCs layer seriously deteriorated the mechanical properties of the joints. Microcracks were generated along the welded interfaces of all the welded samples. Formation of microcracks could be controlled effectively under the higher friction and forge pressure. Mechanical evaluations were conducted by determining microhardness and the tensile tests. It was observed that the tensile strength of the joints depended on the friction and forge pressure and the maximum tensile strength was 138 MPa.

  1. Microstructural characterization and mechanical properties of dissimilar friction welding of 1060 aluminum to AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Dissimilar welding of aluminum bars and magnesium bars was produced by the friction welding technique. The interfacial microstructure characteristics was evaluated after friction welding of Al–Mg alloy using optical microscopy, scanning electron microscopy, as well as X-ray diffraction analysis. Friction and forge pressure were selected as variable parameters. The friction time was maintained at 10 s for a rotational speed of 2800 rpm. The chemical compositions of the interfaces of the welded joints were determined by using energy dispersive spectroscopy. Experimental results showed that intermetallic compounds (IMCs), consisting of phase β-Al3Mg2 and γ-Al12Mg17, were generated in the interfaces of the Al and Mg alloys. When the friction and forge pressure increased the thickness of IMCs layer at the interfaces decreased as a result of more mass discarded from the welding interfaces. Heavy thickness of IMCs layer seriously deteriorated the mechanical properties of the joints. Microcracks were generated along the welded interfaces of all the welded samples. Formation of microcracks could be controlled effectively under the higher friction and forge pressure. Mechanical evaluations were conducted by determining microhardness and the tensile tests. It was observed that the tensile strength of the joints depended on the friction and forge pressure and the maximum tensile strength was 138 MPa

  2. AZ31镁合金400°C本构律之有限元验证分析%Finite element verification on constitutive law of AZ31 magnesium alloy at 400 °C

    Institute of Scientific and Technical Information of China (English)

    曾世聪; 胡宣德

    2013-01-01

    A constitutive law is offered for an AZ31B-H24 Mg alloy within a strain rate range of 10-5-10-2 s-1 at a temperature of 400 °C. The constitutive law, which is developed by curve fitting the tensile tests data, is expressed as a flow stress function of strain and strain rate. Furthermore, the constitutive law is embedded into a proper FE model to simulate the tensile experiments for the purpose of verifying reliability, where the incremental stress-strain relationships are calculated by an elastic-plastic theory in the finite element analysis (FEA). The results show that the stress-strain characteristics and the final deformed shapes in the FEA agree well with the experiments. In addition, the predicting analysis of constant-velocity stretch conditions and the verification of a free bulge forming experiment show that the proposed FE model is practicable for mechanical analysis on superplastic forming problems. A selective numerical method is offered for advanced superplastic analysis on AZ31 Mg alloys.%本文以曲线拟合方法,分析AZ31B-H24镁合金的单轴拉伸试验,针对材料在400°C温度下,应变率ε&=10-5-10-2 s-1范围之应力-应变关系曲线,找出一个以应变、应变率为函数的应力流方程式之本构模型,并将此模型掺入有限元(FEM)建构一合理的数值分析模式,仿真该单轴拉伸试验,以验证其可靠性。有限元分析(FEA)时以固体力学的弹-塑性理论来运算材料塑性流演化行为的应力增量-应变增量之关系。分析结果显示,FEA与单轴拉伸试验的应力-应变关系曲线,在各变形阶段上,二者皆具有相当不错的吻合性;且实验与FEA在极限应变状态下之杆件的变形形状,二者结果亦相当接近;本文并以此FEM分析模式预测固定速率之单轴拉伸案例,对该材料的吹制成型试验进行仿真,结果亦验证了本文所提出的本构模型拥有超塑性成型力学分析的实用性。本文对AZ

  3. Strain-Controlled Low-Cycle Fatigue Behavior of Friction Stir-Welded AZ31 Magnesium Alloy

    Science.gov (United States)

    Yang, J.; Ni, D. R.; Wang, D.; Xiao, B. L.; Ma, Z. Y.

    2014-04-01

    Strain-controlled low-cycle fatigue (LCF) behavior of friction stir-welded (FSW) AZ31 joints, produced at rotation rates of 800 and 3500 rpm, was studied. The joints exhibited symmetric hysteresis loops, whereas asymmetric loops were observed for the parent material (PM). The fatigue resistance of the FSW joints was slightly improved as the rotation rate increased, and both the FSW joints possessed a fatigue life similar to that of the PM at the low strain amplitude of 0.1 pct. The obtained fatigue data for the PM and FSW joints can be well described using the Coffin-Manson and Basquin's relationships. For the FSW joints, during LCF deformation, the twinning originated from the nugget zone (NZ)/thermomechanically affected zone (TMAZ) boundary and then propagated to the NZ interior. This was attributed to different textures in these regions: the center of the NZ exhibited a hard orientation, whereas a soft orientation was observed in the region around the NZ/TMAZ boundary. The fatigue cracks initiated at the bottom of the joints and propagated along the NZ/TMAZ boundary or the NZ adjacent to the NZ/TMAZ boundary.

  4. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn; Wang, T.; Wang, C.; Feng, Z.; Lin, Q.; Chen, J.H.

    2014-08-25

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03}. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03} phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN.

  5. Biofunctional composite coating architectures based on polycaprolactone and nanohydroxyapatite for controlled corrosion activity and enhanced biocompatibility of magnesium AZ31 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zomorodian, A., E-mail: amir.zomorodian@ist.utl.pt [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Garcia, M.P. [Laboratory for Bone Metabolism and Regeneration, Faculty of Dental Medicine, University of Porto, Porto (Portugal); Moura e Silva, T. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); ISEL, Department of Mechanical Engineering, 1959-007 Lisboa (Portugal); Fernandes, J.C.S. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Fernandes, M.H. [Laboratory for Bone Metabolism and Regeneration, Faculty of Dental Medicine, University of Porto, Porto (Portugal); Montemor, M.F. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2015-03-01

    In this work a biofunctional composite coating architecture for controlled corrosion activity and enhanced cellular adhesion of AZ31 Mg alloys is proposed. The composite coating consists of a polycaprolactone (PCL) matrix modified with nanohydroxyapatite (HA) applied over a nanometric layer of polyetherimide (PEI). The protective properties of the coating were studied by electrochemical impedance spectroscopy (EIS), a non-disturbing technique, and the coating morphology was investigated by field emission scanning electron microscopy (FE-SEM). The results show that the composite coating protects the AZ31 substrate. The barrier properties of the coating can be optimized by changing the PCL concentration. The presence of nanohydroxyapatite particles influences the coating morphology and decreases the corrosion resistance. The biocompatibility was assessed by studying the response of osteoblastic cells on coated samples through resazurin assay, confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM). The results show that the polycaprolactone to hydroxyapatite ratio affects the cell behavior and that the presence of hydroxyapatite induces high osteoblastic differentiation. - Highlights: • A biofunctional coating architecture for bioresorbable AZ31 Mg alloys is proposed. • The composite coating provides corrosion protection of the bare material. • The coating enhances alkaline phosphatase activity of osteoblastic cells. • The presence of hydroxyapatite results in higher osteoblastic differentiation.

  6. Biofunctional composite coating architectures based on polycaprolactone and nanohydroxyapatite for controlled corrosion activity and enhanced biocompatibility of magnesium AZ31 alloy

    International Nuclear Information System (INIS)

    In this work a biofunctional composite coating architecture for controlled corrosion activity and enhanced cellular adhesion of AZ31 Mg alloys is proposed. The composite coating consists of a polycaprolactone (PCL) matrix modified with nanohydroxyapatite (HA) applied over a nanometric layer of polyetherimide (PEI). The protective properties of the coating were studied by electrochemical impedance spectroscopy (EIS), a non-disturbing technique, and the coating morphology was investigated by field emission scanning electron microscopy (FE-SEM). The results show that the composite coating protects the AZ31 substrate. The barrier properties of the coating can be optimized by changing the PCL concentration. The presence of nanohydroxyapatite particles influences the coating morphology and decreases the corrosion resistance. The biocompatibility was assessed by studying the response of osteoblastic cells on coated samples through resazurin assay, confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM). The results show that the polycaprolactone to hydroxyapatite ratio affects the cell behavior and that the presence of hydroxyapatite induces high osteoblastic differentiation. - Highlights: • A biofunctional coating architecture for bioresorbable AZ31 Mg alloys is proposed. • The composite coating provides corrosion protection of the bare material. • The coating enhances alkaline phosphatase activity of osteoblastic cells. • The presence of hydroxyapatite results in higher osteoblastic differentiation

  7. Tensile properties and strain-hardening behavior of double-sided arc welded and friction stir welded AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Microstructures, tensile properties and work hardening behavior of double-sided arc welded (DSAWed) and friction stir welded (FSWed) AZ31B-H24 magnesium alloy sheet were studied at different strain rates. While the yield strength was higher, both the ultimate tensile strength and ductility were lower in the FSWed samples than in the DSAWed samples due to welding defects present at the bottom surface in the FSWed samples. Strain-hardening exponents were evaluated using the Hollomon relationship, the Ludwik equation and a modified equation. After welding, the strain-hardening exponents were nearly twice that of the base metal. The DSAWed samples exhibited stronger strain-hardening capacity due to the larger grain size coupled with the divorced eutectic structure containing β-Mg17Al12 particles in the fusion zone, compared to the FSWed samples and base metal. Kocks-Mecking type plots were used to show strain-hardening stages. Stage III hardening occurred after yielding in both the base metal and the welded samples. At lower strains a higher strain-hardening rate was observed in the base metal, but it decreased rapidly with increasing net flow stress. At higher strains the strain-hardening rate of the welded samples became higher, because the recrystallized grains in the FSWed and the larger re-solidified grains coupled with β particles in the DSAWed provided more space to accommodate dislocation multiplication during plastic deformation. The strain-rate sensitivity evaluated via Lindholm's approach was observed to be higher in the base metal than in the welded samples.

  8. The combined effect of static recrystallization and twinning on texture in magnesium alloys AM30 and AZ31

    Energy Technology Data Exchange (ETDEWEB)

    Martin, Etienne; Jiang, Lan; Jonas, John J. [McGill Univ., Montreal, Quebec (Canada). Dept. of Materials Engineering; Godet, Stephane [Univ. Libre de Bruxelles (Belgium). Service Matieres et Materiaux

    2009-04-15

    The potential for decreasing the texture intensity generated during the bulk deformation of Mg alloys was investigated using a combination of contraction twinning, double (secondary) twinning and static recrystallization. A large number of twins was induced by tensile deformation at room temperature. Their volume fraction and the variants selected during straining were found to be largely responsible for the changes evident in the deformation texture. Recrystallization of the twins generated a fine-grained microstructure, although no growth into the matrix grains was observed. In this way, annealing of the deformed samples did not lead to significant further texture changes. (orig.)

  9. Influence of temperature and strain rate on flow stress behavior of twin-roll cast, rolled and heat-treated AZ31 magnesium alloys%温度和应变速率对双辊铸轧、轧制和热处理态AZ31镁合金流动应力行为的影响

    Institute of Scientific and Technical Information of China (English)

    F BERGE; L KRGER; H OUAZIZ; C ULLRICH

    2015-01-01

    The effects of temperature and strain rate on the flow stress behavior of twin-roll cast, rolled and heat-treated AZ31 magnesium alloys were investigated under uniaxial tension. At high temperatures, dynamic recovery, continuous dynamic recrystallization, grain boundary sliding and the activation of additional slip systems lead to an improvement of the ductility of the alloys. The elongation to failure is nearly independent of the strain rate between 473 and 523 K at 10−2 s−1 and 10−1 s−1, which is related to the strain rate dependence of the critical resolved shear stress (CRSS) for nonbasal slip. Despite the high temperature, twins are even observed at 573 K and 10−3 s−1 because they have a low CRSS.%在单轴拉伸条件下研究温度和应变速率对双辊铸轧、轧制和热处理AZ31镁合金流动应力行为的影响。结果表明,在高温下,动态回复、连续动态再结晶、晶界滑移和附加滑移系的活化使合金的延展得到改善。在473~523 K和10−2~10−1 s−1条件下,合金的断裂伸长率几乎与应变速率无关,而与应变速率依赖于临界剪切应的非基面滑移有关。由于经上述工艺加工的AZ31镁合金具有较低的临界剪切应力,因此在573 K和10−3 s−1条件下出现了孪晶。

  10. AZ31镁合金单轴拉伸过程中的{0002}双峰织构观察%{0002}Double Peak Texture of AZ31 Magnesium Alloy during Uniaxial Tension

    Institute of Scientific and Technical Information of China (English)

    孟强; 蔡庆伍; 江海涛; 胡水平

    2011-01-01

    The microtopography, microtexture, macrotexture and mechanical properties of A231 magnesium extruaion sheet after different amount of tendsile strain were investigated using optical microscope ( OM) , scanning electron microscopy ( SEM) coupled witb electron back-scatter diffraction ( EBSD) , X-ray diffractometer ( XRD) and tensile test machine.The results showed that, in the early stage of tensile deformation (e = 0.002) , a large quantity of twins generated in A231 magnesium extrusion sheel and showed a banded distribution, the band perpendicular to tensile direction, and the number of twins increased conuistently in the whole tension proces.EBSD analysi, indicated that twins generated in the early deformation stage were c-axis tension-type, twinning orientation exhibited a double peak in [ 0002] pole figure, the tilted direction perpendicular to the tensile direction and the rotate angle was about ±20°~ 30°.The [0002] macrotexture intenaity undulately rose with the increase of tenaile atrain, eventually formed a double peak type, the tilied direction and rotate angle were consistent well with tension twins double peak texture which observed by EBSD, thus twinning might be one of important reasons for [ 0002] macrotexture exhibited double peak.Owing to large quantity of tensile twins Senerated in [ 1l-20] oriented graina and twin boundaries counteracted dialocation, the tensile sample exhibited a low yield 8trength and high n value; there were 50 MPa and 0.56 re8pectively.%采用光学显微镜(OM)、扫描电镜(SEM)结合电子背散射衍射(EBSD)、X射线衍射仪(XRD)及拉伸试验机对不同拉伸应变量下A731镁合金挤压板的显微组织、微观织构、宏观织构及力学性能进行了观察.结果表明:在拉伸变形初期(ε=0.002),AZ31镁合金挤压板中就生成了大量呈条带状分布的孪晶,条带走向与拉伸方向垂直,在整个拉伸过程中孪晶数最持续增加.EBSD微观取向分析结

  11. Effect of laser shock times on electrochemical performance of AZ31 magnesium alloy%激光冲击次数对镁合金电化学特性的影响

    Institute of Scientific and Technical Information of China (English)

    李兴成; 张永康

    2015-01-01

    为了研究激光冲击对镁合金表面抗腐蚀性能的影响,利用钕玻璃脉冲激光对AZ31镁合金表面进行不同次数的激光冲击处理,用透射电子显微镜观察镁合金表层的微观组织,并采用电化学测量技术在氯化钠溶液(质量分数为0.035)中测试其极化曲线和电化学交流阻抗谱的影响。结果表明,激光冲击波导致镁合金表面层产生超高应变速率的塑性变形;晶粒内部存在与孪晶相互交叉、相互缠结的高密度位错而导致晶粒细化;极化曲线和交流阻抗谱表明1次激光冲击后AZ31的自腐蚀电位提高约267mV;腐蚀电流稍有增大,反应电阻增大,抗腐蚀性明显提高;随着冲击次数的增多,腐蚀抗力未明显提高。其相应的交流阻抗谱也得出与极化曲线相同的结论。该研究对于激光冲击处理镁合金提高耐腐蚀性具有一定的参考价值。%In order to study effect of laser shock times on corrosion resistance of AZ 31 magnesium alloy , AZ31 magnesium alloy was processed at different laser shock process ( LSP) times by Nd∶glass laser with pulse width of 23ns. Microstructures were observed by transmission electron microscopy .Polarization curves and electrochemical impedance spectroscopy were obtained in NaCl solution with 0.035 mass fraction by means of electrochemical measurement technique . The results show that plastic deformation with ultrahigh strain rate happens because of laser shock wave at the surface layer of AZ31 magnesium alloy .High density dislocations with intersect and entanglement of twin crystal exist in the crystal grains and the dislocations led to grain refinement .Polarization curves and electrochemical impedance spectroscopy shows that corrosion potential of AZ31 increases up to 267mV after the first laser shock.Corrosion current increases slightly , reaction resistance increases and corrosion resistance is improved significantly .With the increase of

  12. Plasticity and microstructure of AZ31 magnesium alloy under coupling action of high pulsed magnetic field and external stress%强磁与应力场耦合作用下AZ31镁合金塑性变形行为∗

    Institute of Scientific and Technical Information of China (English)

    王宏明; 朱弋; 李桂荣; 郑瑞

    2016-01-01

    As an h.c.p crystal structure with only a few limited slipping planes, the AZ31 magnesium alloy exhibits a bad plasticity in the presence of external stress. Due to its low density, advanced damping capacity and high ratio strength and rigidity, the magnesium alloy has gradually become the focused and potential structural and functional metallic material in the diverse fields of aerospace, aviation and vehicle transportation, electronic products, etc. Therefore, it is of great importance to improve the process ability of conventional magnetism alloy as AZ31. In the past decades many approaches have been proposed in order to improve the plastic deformation capability. Among these, the diverse physical fields are regarded as the effective methods to improve the comprehensive mechanical properties of metallic materials due to their peculiar heat, force and quantum effects together with the advantageous characteristics of low pollution and high efficiency. In the paper, on the basis of previous researches, a high pulsed magnetic field is introduced into the tensile test to study the influences of magnetic field on the plasticity and microstructure of AZ31 magnesium alloy in order to explore a novel way to enhance the plastic deformation capability of alloy. As for the current experiment, the tensile test of AZ31 magnesium alloy is carried out under the coupling action of high pulsed magnetic field and external stress. The test results are compared with those processed without magnetic field. Several advanced detection methods are utilized to investigate the microstructure including the electron back scattered diffraction, X-ray diffraction and transmission electron microscopy, etc. Besides, the first principle is utilized to calculate the magnetic properties of main precipitatesβ(Mg17Al12). The experimental results show that the tensile strength and elongation of the 3 T sample are increased by 2.2%and 28.7%in comparison to those of the 0 T sample. It highlights that

  13. Enhancing Microstructure and Mechanical Properties of AZ31-MWCNT Nanocomposites through Mechanical Alloying

    OpenAIRE

    B.K.Raghunath; Rao, T H; Jayakumar, J.

    2013-01-01

    Multiwall carbon nanotubes (MWCNTs) reinforced Mg alloy AZ31 nanocomposites were fabricated by mechanical alloying and powder metallurgy technique. The reinforcement material MWCNTs were blended in three weight fractions (0.33%, 0.66%, and 1%) with the matrix material AZ31 (Al-3%, zinc-1% rest Mg) and blended through mechanical alloying using a high energy planetary ball mill. Specimens of monolithic AZ31 and AZ31-MWCNT composites were fabricated through powder metallurgy technique. The micro...

  14. 低能量密度气体激光熔凝AZ31B镁合金的微观组织与磨损性能%Microstructure and Wear Resistance of Low Energy Density Gas Laser Surface Melting on AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    葛亚琼; 郭谡; 王鑫; 王文先; 李想

    2012-01-01

    In order to improve the wear resistance of AZ31B magnesium alloy, laser melted layer which had no crack and hole on AZ31B magnesium substrate was created by a 5 kW continuous wave CO2 laser with low density energy. The macrostructure, microstructure and phases were analyzed by means of optical microscope and X-ray Diffraction, the microhardness and abrasion performance were also tested with microhardness tester and abrasion testing instrument. The results showed that, the melted layers were mainly consisted of α-Mg and β-Mgl7A112, and the grains of melted layer were smaller than that of base metal. With the technique of lower energy density laser which was P=2 kW, v= 15 mm/s, £=26 J/mm2, the strengthening effect of fine-grain and β-Mgl7A112 was the best, the microhardness of laser melted layer was 50 HV0.05~79 HV0.05 which was improved by 13.64% ~ 64.58% and wear resistance was improved by 60% as compared to as-received AZ31B, the wear mass loss was 40% of as-received AZ31B. These showed that, the best laser melted layer with the best microhardness and wear resistance could be obtained by the technique of low density laser energy with high laser power and fast velocity.%为提高镁合金表面的耐磨性,利用5 kW横流连续C02激光器在AZ31B镁合金表面采用低能量密度激光能量制备了无裂纹、气孔等缺陷的熔凝层.通过光学显微镜、X射线衍射仪观察分析熔覆层的宏观形貌、微观组织和物相,并利用显微硬度仪、磨损试验机测试熔覆层的显微硬度和耐磨性.研究结果表明:熔覆层由α-Mg和β-Mgl7Al12组成,晶粒明显细化.采用低能量密度工艺即激光功率P=2 kW、扫描速度v=15 mm/s、激光能量密度E=26 J/mm2时,晶粒细化程度和β-Mg17Al12强化相综合强化效果最好,即显微硬度最高,为50 HV0.05~79 HV0.05比基体提高了13.64%~64.58%;耐磨性改善程度最好,磨损量是原始镁合金的40%,耐磨性提高60%.说明采用低能量

  15. Effect of deformation conditions on twinning of AZ31 magnesium alloy during compression test%变形条件对AZ31镁合金冷压缩过程中孪生的影响

    Institute of Scientific and Technical Information of China (English)

    刘天模; 袁晗琦; 彭天成; 刘建忠

    2010-01-01

    在新三思拉伸试验机CMT-5150上对均匀态AZ31镁合金进行室温压缩试验,研究了在变形量分别为5%、7.5%、10%、12.5%、15%以及变形速率分别为0.5、1、2、4 mm/min时压缩变形组织中孪晶的形态与分布.结果表明:在压缩变形初期,只有少量晶粒内出现孪晶,孪晶较宽;而在压缩变形末期,孪晶几乎分布于所有晶粒中,且出现了细而长的孪晶.孪晶分数随变形程度的增大而上升.随着变形速率的增大,孪晶形态变细,且其密度增大,试样的屈服强度和抗压强度都升高.

  16. AZ31B镁合金/不锈钢异种合金双光束激光熔钎焊接特性%Welding Characteristics of AZ31B Magnesium Alloy/Stainless Steel Dissimilar Alloys by Dual Beam Laser Welding-Brazing Process

    Institute of Scientific and Technical Information of China (English)

    李俐群; 郭伟; 檀财旺

    2012-01-01

    以镁基焊丝为填充材料,采用双光束激光熔钎焊的方法对AZ31B镁合金/不锈钢的焊接特性进行了研究.分析了不同工艺参数对焊缝成形、接头力学性能和断裂行为的影响.结果表明,采用双光束进行填丝熔钎焊能够获得较满意的外观成形,无明显缺陷,焊接工艺范围较宽.接头拉伸均断裂于熔化焊的镁侧焊缝及热影响区(HAZ),最大剪切强度为193 MPa,达到镁合金母材强度的71%.组织分析发现焊缝和HAZ的晶粒粗大,成为接头的薄弱部位,是接头失效的主要原因.钎焊侧界面发生了冶金反应,界面处生成1~2 μm的反应层.%AZ31B magnesium alloys and 201 stainless steel are joined by laser welding-brazing process with Mg based filler. The welding characteristics including influence of processing parameters on weld appearance, mechanical properties and fracture behavior are studied- Results indicate that satisfactory appearance of welds without evident defects can be achieved by dual beam laser-brazing process with filler. A wide processing window is obtained. The tensile-shear test shows that fracture occurred at two places, weld seam and heat affect zone (HAZ) at the welding side of Mg alloys. The maximum shear strength can reach 193 Mpa, which is 71% of that of Mg base metal. The microstructure observed indicates that seam and HAZ are weak parts, which results in failure of joint due to presence of coarse grains. Metallurgical reaction occurs at the brazing side, where reaction layer with thickness of 1~2 μm forms.

  17. 极端冷却条件下AZ31B镁合金激光熔凝层的组织与性能%Microstructure and Properties of Laser Melted Layer of AZ31B Magnesium Alloy at Extreme Cooling Condition

    Institute of Scientific and Technical Information of China (English)

    王文先; 陈建华; 张红霞; 崔泽琴; 闫兴贵

    2011-01-01

    Surface of AZ31B magnesium alloy is melted using a pulsed Nd: YAG laser in liquid nitrogen. Then the laser melted layer cooled in liquid nitrogen is compared with that cooled in air and the substrate. The results show that the grain size of the laser melted layer cooled in liquid nitrogen is smaller than that cooled in air. The laser melted layer cooled in liquid nitrogen has higher micro-hardness (70~77 HV005) than that cooled in air(60~ 67 HV0.05) compared with the as-received magnesium alloy (about 55 Hvo.os) ■ The wear mass loss of the laser melted layer cooled in liquid nitrogen (1X 10~3 g) is less than that cooled in air (2 X 10'3 g). The results indicate that liquid nitrogen is better for the enhancement of wear resistance of the laser melted layer. The experimental results show that the corrosion potential of the laser melted layer cooled in liquid nitrogen and cooled in air decrease by 22 mV and 29 mV than those of the as-received magnesium alloy respectively. This indicates that corrosion resistance of AZ31B magnesium alloys becomes worse by laser surface melting.%采用固体脉冲Nd:YAG激光器,对AZ31 B镁合金进行了液氮极端冷却条件下的表面熔凝试验,并与在空气中冷却的熔凝层和原始镁合金进行了对比.结果表明,液氮冷却熔凝层的晶粒比空气冷却熔凝层晶粒更加细小.液氮冷却熔凝层的显微硬度达到70-77 HV0.05,明显高于原始镁合金的显微硬度(约55 H V0.05),且高于空气冷却熔凝层的60-67 HV0.05.磨损试验表明,液氮冷却熔凝层的磨损量为1×10-3 g,小于空气冷却熔凝层的2×10-3 g,说明液氮冷却条件更有利于镁合金表面耐磨性能的提高.在质量分数为3.5%的NaCl溶液中的电化学极化曲线测试结果表明,液氮冷却熔凝层和空气冷却熔凝层的腐蚀电位较原始镁合金分别降低了22 mV和29 mV,阳极腐蚀电流密度分别提高了1倍和2倍,说明激光熔凝使镁合金的耐腐蚀性能有所降低.

  18. Friction stir welding joint of dissimilar materials between AZ31B magnesium and 6061 aluminum alloys: Microstructure studies and mechanical characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, J. [Department of Materials Science and Engineering, Science and Research Branch, Islamic Azad University, Tehran 141554933 (Iran, Islamic Republic of); Behnamian, Y. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Mostafaei, A., E-mail: amir.mostafaei@gmail.com [Young Researchers and Elites Club, Tehran North Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Saeid, T. [Faculty of Materials Engineering, Sahand University of Technology, Tabriz 513351996 (Iran, Islamic Republic of); Kokabi, A.H. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran 113659466 (Iran, Islamic Republic of); Gerlich, A.P., E-mail: adrian.gerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada)

    2015-03-15

    Friction stir welding is an efficient manufacturing method for joining dissimilar alloys, which can dramatically reduce grain sizes and offer high mechanical joint efficiency. Lap FSW joints between dissimilar AZ31B and Al 6061 alloy sheets were made at various tool rotation and travel speeds. Rotation and travel speeds varied between 560–1400 r/min and 16–40 mm/min respectively, where the ratio between these parameters was such that nearly constant pitch distances were applied during welding. X-ray diffraction pattern (XRD), optical microscopy images (OM), electron probe microanalysis (EPMA) and scanning electron microscopy equipped with an energy-dispersive X-ray spectroscopy (SEM-EDS) were used to investigate the microstructures of the joints welded. Intermetallic phases including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β) were detected in the weld zone (WZ). For different tool rotation speeds, the morphology of the microstructure in the stir zone changed significantly with travel speed. Lap shear tensile test results indicated that by simultaneously increasing the tool rotation and travel speeds to 1400 r/min and 40 mm/min, the joint tensile strength and ductility reached a maximum. Microhardness measurements and tensile stress–strain curves indicated that mechanical properties were affected by FSW parameters and mainly depended on the formation of intermetallic compounds in the weld zone. In addition, a debonding failure mode in the Al/Mg dissimilar weld nugget was investigated by SEM and surface fracture studies indicated that the presence of intermetallic compounds in the weld zone controlled the failure mode. XRD analysis of the fracture surface indicated the presence of brittle intermetallic compounds including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β). - Highlights: • Dissimilar Al/Mg joint was obtained by lap friction stir welding technique. • Effect of rotation and travel speeds on the formation of intermetallic

  19. Improvement of corrosion resistance of AZ31 Mg alloy by anodizing with co-precipitation of cerium oxide

    Institute of Scientific and Technical Information of China (English)

    Salah Abdelghany SALMAN; Ryoichi ICHINO; Masazumi OKIDO

    2009-01-01

    Anodizing of AZ31 Mg alloy in NaOH solution by co-precipitation of cerium oxide was investigated. The chemical composition and phase structure of the coating film were determined via optical microscopy, SEM and XRD. The corrosion properties of the anodic film were characterized by using potentiodynamic polarization curves in 17 mmol/L NaCl and 0.1 mol/L Na2SO4 solution at 298 K. The corrosion resistance of AZ31 magnesium alloy is significantly improved by adding cerium oxide to alkaline solution. In addition, the surface properties are enhanced and the film contains no crack.

  20. Research on the drawing process with a large total deformation wires of AZ31 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bajor, T; Muskalski, Z; Suliga, M, E-mail: tbajor@wip.pcz.p [Czestochowa University of Technology, Faculty of Materials Processing Technology and Applied Physics, Al. Armii Krajowej 19, 42-200 Czestochowa (Poland)

    2010-07-01

    Magnesium and their alloys have been extensively studied in recent years, not only because of their potential applications as light-weight engineering materials, but also owing to their biodegradability. Due to their hexagonal close-packed crystallographic structure, cold plastic processing of magnesium alloys is difficult. The preliminary researches carried out by the authors have indicated that the application of the KOBO method, based on the effect of cyclic strain path change, for the deformation of magnesium alloys, provides the possibility of obtaining a fine-grained structure material to be used for further cold plastic processing with large total deformation. The main purpose of this work is to present research findings concerning a detailed analysis of mechanical properties and changes occurring in the structure of AZ31 alloy wire during the multistage cold drawing process. The appropriate selection of drawing parameters and the application of multistep heat treatment operations enable the deformation of the AZ31 alloy in the cold drawing process with a total draft of about 90%.

  1. Enhancing Microstructure and Mechanical Properties of AZ31-MWCNT Nanocomposites through Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    J. Jayakumar

    2013-01-01

    Full Text Available Multiwall carbon nanotubes (MWCNTs reinforced Mg alloy AZ31 nanocomposites were fabricated by mechanical alloying and powder metallurgy technique. The reinforcement material MWCNTs were blended in three weight fractions (0.33%, 0.66%, and 1% with the matrix material AZ31 (Al-3%, zinc-1% rest Mg and blended through mechanical alloying using a high energy planetary ball mill. Specimens of monolithic AZ31 and AZ31-MWCNT composites were fabricated through powder metallurgy technique. The microstructure, density, hardness, porosity, ductility, and tensile properties of monolithic AZ31 and AZ31-MWCNT nano composites were characterized and compared. The characterization reveals significant reduction in CNT (carbon nanoTube agglomeration and enhancement in microstructure and mechanical properties due to mechanical alloying through ball milling.

  2. Comportamiento de la corrosión de aleaciones de magnesio AZ31-B en ambiente marino, modificadas por el proceso de fricción-agitación Corrosion behavior in marine environment of magnesium alloy AZ31-B welded by friction-agitation process

    Directory of Open Access Journals (Sweden)

    Willian Aperador Chaparro

    2012-04-01

    Full Text Available En el presente artículo se estudia el comportamiento de la corrosión de la aleación de magnesio AZ31-B en ambiente marino simulado, modificada mediante el proceso de fricción-agitación (PFA, con el fin de determinar el efecto de las variables del proceso, velocidad de rotación y velocidad de avance. Se llevaron a cabo análisis mediante espectroscopia de impedancia electroquímica y curvas de polarización potencio-dinámicas (Tafel. Adicionalmente, se determinó la microestructura en las zonas del cordón de soldadura a través de metalografía óptica. Finalmente, se analizaron los productos de corrosión formados en la superficie de las muestras por medio del microscopio electrónico de barrido (SEM equipado con el analizador químico por EDS. Se observó que una relación de velocidad de avance/velocidad de rotación mayor produce menor velocidad de corrosión y con ello mayor resistencia a la corrosión en medios salinos, al parecer relacionados con el gran tamaño de grano en la zona agitada, que corresponde a más entrada de calor.The corrosion behavior of AZ31B magnesium alloy modified by friction stir processing (FSP was studied in simulated marine environment, in order to determine the effect of process variables rotation speed and travel speed. The corrosion analysis was carried upon by means of electrochemical impedance spectroscopy and potentiodynamic polarization curves (Tafel, metallographic analysis of the welded zones was done by optical microscopy and the chemical analysis of the corrosion products were done by using scanning electron microscope (SEM, equipped with EDS analyzer. It was observed that the increase of the rate rotation speed/travel speed of the process produces a decrease in the corrosion rate and the corresponding increase of the corrosion resistance in marine environment, apparently related to the higher grain size found in the stir zone, corresponding to a higher heat input.

  3. 植酸浓度对AZ31B镁合金植酸转化膜防腐性能的影响%Influence of Phytic Acid Concentration on Corrosion Resistance of Phytic Acid Conversion Coating on AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    高焕方; 张胜涛; 赵波; 刘益风; 邹勇

    2011-01-01

    在不同浓度的植酸溶液中制备了AZ31B镁合金植酸转化试样,并应用析氢实验及Tafel极化曲线测试其防腐性能,使用SEM,EDS,FTIR观察转化膜形貌、元素组成及官能团构成.结果表明:植酸溶液的浓度对植酸转化试样的防腐性能具有较大的影响,C=4.0g·L-1时所制备的转化试样具有最佳的防腐性能,电流密度较未处理试样降低了2个数量级.此外,植酸转化膜主要由Mg,Al,Zn,O,P等元素组成,并含有PO34-,HPO24-,OH-基团,转化膜存在一定的裂纹,且裂纹处仍有很薄的一层植酸转化膜.%The phytic acid conversion coatings on AZ31B magnesium alloy were formed in different phytic acid concentrations and the corrosion resistance of the conversion samples was studied by hydrogen evolution method and Tafel. The morphology, composition and functional groups were investigated by SEM, EDS and FTIR, respectively. The results indicate that the concentration of phytic acid has obvious influence on the corrosion resistance of the conversion samples, the conversion sample formed under C=4.0g · L-1 has the best corrosion resistance, the current density decreases about two orders than that of the untreated sample. The main elements of the coating are Mg, Al, Zn, O and P, the functional groups are PO43- , HPO42- and OH- . The conversion coating also has few cracks, and the thin coating is formed on the crack.

  4. Isothermal Gas Forming of Mg Alloy AZ31 Sheet

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    There have been reports on sheet forming of Mg alloy in industry via the punch and die method; this paper is probably the first formal one for studying the sheet formability of AZ31 employing pressurized gas to press the sheet into a female die cavity at various elevated temperatures. The results indicate it is feasible to form a rectangular box via pressurized gas from extruded sheets of 0.5 and 1.7 mm thick. The formed box has 1:2 depth over width ratio,which should be large enough when dealing with realistic industrial sheet forming parts. Presently, forming a sheet of 0.5 mm thick is considered a technical challenge by industry, and it is conquered as demonstrated in this paper.Gas forming technique applied to Mg alloy is unprecedented and shows potential for industrial utilization.

  5. On the cold rolling of AZ31 Mg alloy after Equal Channel Angular Pressing

    Directory of Open Access Journals (Sweden)

    Seyed Mohammad Arab

    2014-09-01

    Full Text Available Among the various Severe Plastic Deformation (SPD processes, Equal Channel Angular Pressing (ECAP is one of the most applicable one which improves strength and ductility due to grain refinement and suitable texture development. In this study, cold rolling were carried out on the 4 pass ECAPed (in route A and C strip shaped specimens of AZ31 magnesium alloy to investigate the ECAP effects on the roll-ability. Results showed that reduction in area which can be concerned as an index for roll-ability increased after ECAP. It was also seen that ECAP in route C enhanced roll-ability more than route A.

  6. On the cold rolling of AZ31 Mg alloy after Equal Channel Angular Pressing

    OpenAIRE

    Seyed Mohammad Arab; Abbas Akbarzadeh

    2014-01-01

    Among the various Severe Plastic Deformation (SPD) processes, Equal Channel Angular Pressing (ECAP) is one of the most applicable one which improves strength and ductility due to grain refinement and suitable texture development. In this study, cold rolling were carried out on the 4 pass ECAPed (in route A and C) strip shaped specimens of AZ31 magnesium alloy to investigate the ECAP effects on the roll-ability. Results showed that reduction in area which can be concerned as an index for roll-...

  7. Joining of AZ31 and AZ91 Mg alloys by friction stir welding

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2015-12-01

    Full Text Available Two dissimilar magnesium (Mg alloy sheets, one with low aluminium (AZ31 and another with high aluminium (AZ91 content, were successfully joined by friction stir welding (FSW. The effect of process parameters on the formation of hot cracks was investigated. A sound metallurgical joint was obtained at optimized process parameters (1400 rpm with 25 mm/min feed which contained fine grains and distributed β (Mg17Al12 phase within the nugget zone. An increasing trend in the hardness measurements has also confirmed more amount of dissolution of aluminium within the nugget zone. A sharp interface between nugget zone and thermo mechanical affected zone (TMAZ was clearly noticed at the AZ31 Mg alloy side (advancing but not on the AZ91 Mg alloy side (retreating. From the results it can be concluded that FSW can be effectively used to join dissimilar metals, particularly difficult to process metals such as Mg alloys, and hot cracking can be completely eliminated by choosing appropriate process parameters to achieve sound joint.

  8. Parameters optimization for friction spot welding of AZ31 magnesium alloy by Taguchi method Otimização dos parâmetros de soldagem por fricção por ponto da liga de magnésio AZ31 pelo método de Taguchi

    Directory of Open Access Journals (Sweden)

    Leonardo Contri Campanelli

    2012-03-01

    Full Text Available Friction spot welding (FSpW is a solid state welding process suitable for producing spot-like joints, especially in lightweight materials, which are particularly interesting due to the weight saving potential. The plunging of an especially designed non-consumable and rotating tool creates a connection between overlapped sheets through frictional heat and plastic deformation. Minimum material loss is observed, and therefore a fully consolidated joint with flat surface (no keyhole is obtained. In the current study, the effect of FSpW parameters, such as rotational speed, plunge depth and dwell time, on lap shear strength of AZ31 magnesium alloy joints was investigated. The optimization of input process parameters was carried out through Taguchi approach of DOE. Analysis of variance was applied to determine the individual importance of each parameter. Main effect plots were used to indicate the best levels for maximizing lap shear strength. The results show that tool plunge depth has the higher effect on the weld strength, followed by rotational speed and dwell time.A soldagem por fricção por ponto (FSpW é um processo de soldagem no estado sólido adequado para a produção de juntas pontuais, especialmente em materiais leves, que são particularmente interessantes devido ao potencial de redução de peso. A penetração de uma ferramenta não-consumível e rotacional especialmente desenvolvida cria uma junção entre as placas sobrepostas através de calor por fricção e deformação plástica. A perda de material é mínima, obtendo-se, portanto, uma junta totalmente consolidada com superfície plana (sem furo. Neste trabalho, investigou-se o efeito dos parâmetros do FSpW, tais como velocidade de rotação, profundidade de penetração e tempo de residência, na resistência ao cisalhamento das juntas de liga de magnésio AZ31. A otimização dos parâmetros de entrada do processo foi realizada através do método de Taguchi de DOE. A an

  9. Weldability of A7075-T651 and AZ31B dissimilar alloys by MIG welding method based on welding appearances

    International Nuclear Information System (INIS)

    It is not recommended to weld aluminium and magnesium dissimilar alloys using fusion welding method because of the formation of AlmMgn type intermetallic brittle compounds like Mg2Al3, Mg17Al12 etc. in the welding joint. These brittle compounds deteriorate the mechanical properties of the joint. But so far, insufficient researches have been attempted to stop the formation of AlmMgn type intermetallic brittle compounds in fusion welding method. The aim of this research work was to investigate on the weldability between A7075-T651 and AZ31B dissimilar alloys based on welding appearances and study the formation of intermetallic brittle compounds at the joint. In this research, A7075-T651 and AZ31B alloys were welded using ER5356 filler wire in MIG welding method in butt configuration. 100% argon was used as shielding gas. The results showed that, most of the welding appearances were moderate. The macroscopic investigation at all welding cross section showed that a lot of AlmMgn intermetallic brittle compounds were formed at the interface between weld seam and AZ31B parent metal side which caused macro cracks. A good number of macro pores were also observed at AZ31B parent metal side. These cracks and pores could easily cause the failure of the joint at very low stress.

  10. Time Dependent Magnesium AZ31B Behavior: Experimental and Physically based Modeling Investigation

    Science.gov (United States)

    Rodriguez, A. K.; Ayoub, G.; Kridli, G.; Zbib, H.

    The need to produce vehicles with improved fuel efficiency and reduced emissions has led the automotive industry to consider use of "lightweighting" materials in the construction of automotive body and chassis systems. For automotive body structures and closure panel applications, mostly made of sheet, aluminum alloys are being introduced due to their lower densities and relatively high specific strengths, as well as their compatibility with the traditional manufacturing process that are used with steel. However, interest has been increasingly focusing on the use of sheet magnesium in the manufacturing of panels and structural components, since its density is about 40% lower compared to aluminum. Accordingly, the objectives of this study are to investigate the evolution of microstructure during thermo-mechanical processing of twin-roll cast AZ31B alloys sheets, and to examine the mechanical properties of the alloy under superplastic conditions. The rate dependent crystal plasticity model have been used and integrated using an explicit model was coupled with the Taylor polycrystal model in the aim to capture the overall behavior of our studied material.

  11. Effects of grain refinement on mechanical properties and microstructures of AZ31 alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Cerium was added in AZ31 alloy with the contents of 0.4%, 0.8% and 1.2% respectively to produce experimental alloys.The grain refinement of Ce in the as-east and rolled AZ31 alloy were studied by using Polyvar-MET optical microscope with a VSM2000 quantitative analysis system, KYKY2000 SEM and Tecnai G2 20 TEM. And the mechanical properties of AZ31+Ce alloy were tested on a CSS-44100 testing system with computerized data acquisition. The results show that the cerium has a good grain refinement effect on the as-cast AZ31 alloy because cerium can build up a solute enriched zone rapidly during the solidification process. The dynamic recrystallization (DRX) grains less than 10 μm can be obtained in hot rolled AZ31+Ce alloy. A cold rolling deformation degree over than 20% and a following annealing at 400 ℃ for 1h will lead to refine and uniform grains with the sizes of about 25μm. The cerium can form dispersed and thermally stable Al4Ce phase that can prohibit the coarsening of grains in AZ31 +Ce alloy during the hot rolling and annealing process.

  12. Electrochemical Investigations of Polycaprolactone-Coated AZ31 Mg Alloy in Earle's Balance Salt Solution and Conventional Simulated Body Fluid

    Science.gov (United States)

    Wilke, Benjamin M.; Zhang, Lei

    2016-06-01

    Polycaprolactone (PCL) coating has been shown to increase the corrosion resistance of magnesium alloys when exposed to a simulated body fluid. A PCL dip coating was applied to AZ31 Mg alloy. Samples were immersed in both Earle's Balance Salt Solution (EBSS) and conventional simulated body fluids (c-SBF) up to 14 days. Microscopic morphology, electrochemical impedance spectroscopy, and potentiodynamic polarization tests were performed to evaluate the corrosion behavior changes of PCL coatings against immersion times in EBSS and c-SBF as compared to the uncoated AZ31 substrate. PCL-coated samples demonstrated improved corrosion resistance compared to bare AZ31 in both EBSS and c-SBF, indicating that the PCL coating exhibited good corrosion protection of AZ31 in simulated body fluid. Samples immersed in EBSS showed significantly higher electrochemical impedance values and slower corrosion progression as compared to the samples in c-SBF, because of the decreased chloride content and CO2 buffering mechanism of the EBSS.

  13. Cytotoxicity studies of AZ31D alloy and the effects of carbon dioxide on its biodegradation behavior in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jiali, E-mail: wangjialicsu@yahoo.cn [Center for Translational Medicine Research and Development, Institute of Biomedical and Health Engineering, Chinese Academy of Sciences, Shenzhen 518055 (China); Musculoskeletal Research Laboratory, Department of Orthopaedics and Traumatology, The Chinese University of Hong Kong, Hong Kong SAR (China); Qin, Ling [Center for Translational Medicine Research and Development, Institute of Biomedical and Health Engineering, Chinese Academy of Sciences, Shenzhen 518055 (China); Musculoskeletal Research Laboratory, Department of Orthopaedics and Traumatology, The Chinese University of Hong Kong, Hong Kong SAR (China); Wang, Kai [School of Humanities and Social Sciences, Hunan University of Chinese Medicine, Changsha 410208 (China); Wang, Jue; Yue, Ye [Center for Translational Medicine Research and Development, Institute of Biomedical and Health Engineering, Chinese Academy of Sciences, Shenzhen 518055 (China); Li, Yangde [Guangdong Innovation Team for Biodegradable Magnesium and Medical Implants, E-ande, Dongguan 523660 (China); Tang, Jian [Center for Translational Medicine Research and Development, Institute of Biomedical and Health Engineering, Chinese Academy of Sciences, Shenzhen 518055 (China); Li, Weirong [Guangdong Innovation Team for Biodegradable Magnesium and Medical Implants, E-ande, Dongguan 523660 (China)

    2013-10-01

    Magnesium alloys have been advocated as potential artificial bone materials due to their biocompatibility and biodegradability. The understanding of their corrosive mechanism in physiological environments is therefore essential for making application-orientated designs. Thus, this in vitro study was designed to assess the effects of CO{sub 2} on corrosive behavior of AZ31D to mimic in vivo special ingredient. Electrochemical technologies accompanied with Scanning electron microscope, Fourier transform infrared, X-ray diffraction, Energy dispersive spectroscopy and hydrogen evolution measurement were employed to analyze corrosive rates and mechanisms of AZ31D. Moreover, the biocompatibility of AZ31D was assessed with a direct cell attachment assay and an indirect cytotoxicity test in different diluted extracts. The ion concentrations in extracts were measured using inductively coupled plasma mass spectrometry to offer explanations on the differences of cell viability in the indirect test. The results of the direct cytotoxicity assay showed that the corrosive rate of AZ31D was too rapid to allow for cell adhesion. Extracts diluted less than 20 times would cause adverse effects on cell proliferation, likely due to excessive ions and gas release. Moreover, the presence of CO{sub 2} did not cause significant differences on corrosive behavior of AZ31D according to the results of electrochemical testing and hydrogen evolution measurement. This might be caused by the simultaneous process of precipitation and dissolution of MgCO{sub 3} due to the penetration role of CO{sub 2}. This analysis of corrosive atmospheres on the degradation behavior of magnesium alloys would contribute to the design of more scientific in vitro testing systems in the future. - Highlights: • We evaluate the effects of CO{sub 2} on corrosion behavior of magnesium alloys. • We assess the feasibility of commercial AZ31D alloy as potential implants. • CO{sub 2} is not the key factor to minimize

  14. Forming of a super plastic sheet metal made of MgAZ31 alloy

    Science.gov (United States)

    Zaid, Adnan I. O.; Al-Matari, Mustafa A. A.; Nazzal, M. A. H.

    2016-08-01

    Metal forming industries are constantly looking for advanced innovation, economical and energy efficient techniques. Superplastic forming has a great potential to be one of those advanced forming methods. It is a near net shape forming process which uses a unique type of materials where elongation exceeds 200% during a controlled forming conditions, e.g. temperature, pressure, and strain rate. Most of superplastic materials are formed by gas technique at elevated temperature. The main objectives of the research work in this paper were: to study the effects of the forming schemes on the forming time and thickness distribution of the formed and device a method to improve the forming part thickness and its uniformity distribution and the forming time. In this paper, a hydraulic and heating system were designed and manufactured to facilitate the experimental investigation. The superplastic magnesium alloy AZ31, Mg AZ31, was formed at 350°C with different strain rates to investigate the effect of the forming pressure profiles on the thickness uniformity of the superplastic formed part. The pressure profiles were generated based on Dutta and Mukherjee analytical approach. Finally, a variable strain rate method is modified to improve the uniformity of the thickness distribution of the formed part and reduce the forming time; which is a major limitation of superplastic forming.

  15. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Chen, L J, E-mail: yfzheng@pku.edu.c [School of Material Science and Engineering, Shengyang University of Technology, Shenyang 110023 (China)

    2009-12-15

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  16. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys.

    Science.gov (United States)

    Gu, X N; Zheng, Y F; Chen, L J

    2009-12-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  17. Mechanical properties of AZ31 alloy processed by a green metallurgy route; Propiedades mecanicas de la aleacion AZ31 procesada por una ruta eco-sostenible

    Energy Technology Data Exchange (ETDEWEB)

    D' Enrico, F.; Garces, G.; Hofer, M.; Kim, S. K.; Perez, P.; Cabeza, S.; Adeva, P.

    2013-07-01

    Recently it has been proved that molding of defect-free components of various commercial alloys of magnesium can be carried out successfully when small amounts of CaO are added to the melt, making unnecessary the use of SF{sub 6} coverage. In the case of AZ alloys, this process also remarkably improves their mechanical properties not only by the greater cleaning of alloys but also by the formation of CaAl{sub 2} phase. This work, part of the Green project Metallurgy (http://www.green-metallurgy.eu) funded by the European Union (LIFE+2009), studies the influence of different CaO additions on the microstructure and mechanical properties of AZ31 Eco-Mg alloy. The alloy was processed by a conventional route involving extrusion of as-cast rods as well as by a powder metallurgy route (PM) using chips as starting material. The objective was to analyze the viability of recycling machining chips to manufacture components for the automobile industry and transportation in general, because of its low cost and environmental impact. It has been demonstrated that alloys processed from chips exhibit the highest tensile stress values, close to 320 MPa. (Author)

  18. Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2016-12-01

    Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.

  19. Microstructure and mechanical properties of AZ31 Mg alloy processed by high ratio extrusion

    Institute of Scientific and Technical Information of China (English)

    CHEN Yong-jun; WANG Qu-dong; LIN Jin-bao; ZHANG Lu-jun; ZHAI Chun-quan

    2006-01-01

    The microstructure and mechanical properties of AZ31 Mg alloy processed by high ratio extrusion (HRE) were investigated. General extrusion with extrusion ratio of 7 and high ratio extrusion with extrusion ratio 100 were contrastively conducted at 250, 300 and 350 ℃. The results show that HRE process may be applied successfully to AZ31 Mg alloy at temperatures of 250, 300 and 350 ℃ and this leads to obvious grain refinement during HRE process. The strength of HRE process is improved obviously compared with that of general extrusion. The grain refining mechanism of HRE process was also discussed. The current results imply that the simple high ratio extrusion method might be a feasible and effective processing means for refining the microstructure and improving the mechanical properties of AZ31 Mg alloy.

  20. Microstructures and mechanical properties of hot rolled AZ31 Mg alloy sheets

    Institute of Scientific and Technical Information of China (English)

    FAN Li-kun; DONG Jie; ZHANG Ping; ZENG Xiao-qin

    2006-01-01

    The microstructures and mechanical properties of hot rolled AZ31 Mg alloy sheets were studied to understand the microstructure evolution during AZ31 Mg alloy hot rolling process. The roller was heated to 180 ℃ with burning hydrogen, and the extruded plates were rolled at 400 ℃ from 10 to 1 mm with a reduction of 30% in thickness per pass. The result shows that there is no side-cracking of these rolled sheets every pass. The extruded microstructures are greatly refined and mechanical properties are improved. The fine grains of about 4 μm were obtained of the final 0.9 mm sheets.

  1. Electrochemical polymerization of pyrrole over AZ31 Mg alloy for biomedical applications

    International Nuclear Information System (INIS)

    Highlights: ► Polymerization of pyrrole over AZ31 Mg was carried out using cyclic voltammetry. ► Pyrrole concentration was optimized to accomplish the adherent and uniform coating. ► Effect of monomer concentration on the surface morphology was discussed. ► Corrosion resistance of AZ31 Mg in SBF was studied as a function of Py concentration. ► PPy coated AZ31 Mg alloy exhibited enhanced corrosion resistance at 0.25 M of Py. -- Abstract: Electrochemical polymerization of pyrrole (Py) from aqueous salicylate solution over AZ31 Mg alloy was carried out using cyclic voltammetry (CV). The effect of monomer concentration on the surface and electrochemical corrosion in simulated body fluid (SBF) were analysed. Attenuated total reflection-infrared (ATR-IR) spectra showed the characteristic ring stretching peaks for polypyrrole (PPy). Scanning electron microscopy (SEM) and atomic force microscopy (AFM) studies exhibited typical cauliflower morphology with rough surface for PPy coated AZ31 Mg alloy. Open circuit potential measurement and potentiodynamic polarization studies revealed that the coating prepared using 0.25 M of Py had positive shift of about 120 mV in corrosion potential and lower corrosion current density (0.03 mA/cm2) compared to other concentrations and uncoated AZ31 Mg alloy (0.25 mA/cm2). Electrochemical impedance spectroscopic (EIS) studies of uncoated and PPy coated Mg alloy in SBF revealed three-time constants behaviour with about one order of increment in impedance value for 0.25 M of Py

  2. Tailoring degradation of AZ31 alloy by surface pre-treatment and electrospun PCL fibrous coating.

    Science.gov (United States)

    Hanas, T; Sampath Kumar, T S; Perumal, Govindaraj; Doble, Mukesh

    2016-08-01

    AZ31 magnesium alloy was coated with polycaprolactone (PCL) nano-fibrous layer using electrospinning technique so as to control degradation in physiological environment. Before coating, the alloy was treated with HNO3 to have good adhesion between the coating and substrate. To elucidate the role of pre-treatment and coating, samples only with PCL coating as well as HNO3 treatment only were prepared for comparison. Best coating adhesion of 4B grade by ASTM D3359-09 tape test was observed for pre-treated samples. The effect of coating on in vitro degradation and biomineralization was studied using supersaturated simulated body fluid (SBF 5×). The weight loss and corrosion results obtained by immersion test showed that the combination of HNO3 pre-treatment and PCL coating is very effective in controlling the degradation rate and improving bioactivity. Cytotoxicity studies using L6 cells showed that PCL coated sample has better cell adhesion and proliferation compared to uncoated samples. Nano-fibrous PCL coating combined with prior acid treatment seems to be a promising method to tailor degradation rate with enhanced bioactivity of Mg alloys. PMID:27157726

  3. Hydroxyapatite coating on biodegradable AZ31 and Mg-Ca alloys prepared by RF-magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Mukhametkaliyev, T., E-mail: mtm91@mail.ru; Surmeneva, M., E-mail: feja-mari@yandex.ru; Surmenev, R., E-mail: rsurmenev@gmail.com [National Research Tomsk Polytechnic University (Russian Federation); Mathan, B. K., E-mail: bobby.mathan@jcu.edu.au [James Cook University, Townsville (Australia)

    2015-11-17

    A thin film of hydroxyapatite (HA) was deposited on AZ31 and Mg-Ca alloys by using radio frequency (RF) magnetron sputtering. The thickness of the HA coating was determined to be 750 nm. The phase composition, microstructure, and surface morphology of the HA coatings were investigated using X-ray diffraction and scanning electron microscopy. In vitro degradation behaviour of the HA coated alloys was evaluated in simulated body fluid (SBF) and 3.5wt.% NaCl solution using electrochemical method. The coatings homogeneously covered the entire surface of the substrates. The coating structure corresponded to a nanostructured HA. The ultrathin coating significantly improved the degradation resistance of the alloy. Nanocrystalline HA coating significantly improved the corrosion resistance of the Mg-Ca and AZ31 magnesium alloys. The polarization resistance (Rp) of the coated Mg-Ca alloy was more than two-order of magnitude higher and the corrosion current density I{sub corr} reduced by ∼ 98% as compared to the base alloy.

  4. Experimental and Numerical Study on the Deformation Mechanism in AZ31B Mg Alloy Sheets Under Pulsed Electric-Assisted Tensile and Compressive Tests

    Science.gov (United States)

    Lee, Jinwoo; Kim, Se-Jong; Lee, Myoung-Gyu; Song, Jung Han; Choi, Seogou; Han, Heung Nam; Kim, Daeyong

    2016-06-01

    The uniaxial tensile and compressive stress-strain responses of AZ31B magnesium alloy sheet under pulsed electric current are reported. Tension and compression tests with pulsed electric current showed that flow stresses dropped instantaneously when the electric pulses were applied. Thermo-mechanical-electrical finite element analyses were also performed to investigate the effects of Joule heating and electro-plasticity on the flow responses of AZ31B sheets under electric-pulsed tension and compression tests. The proposed finite element simulations could reproduce the measured uniaxial tensile and compressive stress-strain curves under pulsed electric currents, when the temperature-dependent flow stress hardening model and thermal properties of AZ31B sheet were properly described in the simulations. In particular, the simulation results that fit best with experimental results showed that almost 100 pct of the electric current was subject to transform into Joule heating during electrically assisted tensile and compressive tests.

  5. Thermal Microstructural Stability of AZ31 Magnesium after Severe Plastic Deformation

    Energy Technology Data Exchange (ETDEWEB)

    Young, John P.; Askari, Hesam A.; Hovanski, Yuri; Heiden, Michael J.; Field, David P.

    2015-03-01

    Both equal channel angular pressing and friction stir processing have the ability to refine the grain size of twin roll cast AZ31 magnesium and potentially improve its superplastic properties. This work used isochronal and isothermal heat treatments to investigate the microstructural stability of twin roll cast, equal channel angular pressed and friction stir processed AZ31 magnesium. For both heat treatment conditions, it was found that the twin roll casted and equal channel angular pressed materials were more stable than the friction stir processed material. Calculations of the grain growth kinetics showed that severe plastic deformation processing decreased the activation energy for grain boundary motion with the equal channel angular pressed material having the greatest Q value of the severely plastically deformed materials and that increasing the tool travel speed of the friction stir processed material improved microstructural stability. The Hollomon-Jaffe parameter was found to be an accurate means of identifying the annealing conditions that will result in substantial grain growth and loss of potential superplastic properties in the severely plastically deformed materials. In addition, Humphreys’s model of cellular microstructural stability accurately predicted the relative microstructural stability of the severely plastically deformed materials and with some modification, closely predicted the maximum grain size ratio achieved by the severely plastically deformed materials.

  6. Residual stress induced by cold spray coating of magnesium AZ31B extrusion

    International Nuclear Information System (INIS)

    Highlights: • Successful cold spray coating of aluminum powder on magnesium substrate. • Numerical modeling of local plasticity induced by coating on magnesium. • Sensitivity analysis of coating parameters on residual stress distribution. • Procedure for obtaining optimum coating parameters. - Abstract: Aluminum particles were successfully sprayed on wrought magnesium AZ31B extrusion using the cold spray technology. Cold spray high impact velocity of particles colliding with the substrate induced beneficial compressive residual stresses. Magnitude of the residual stress at the surface and its distribution through the thickness were measured using X-ray diffraction. With particle spraying velocity of 400 m/s, the residual stress was measured to be −25 MPa at the surface. The process of collision and development of residual stress was then modeled using LS-DYNA software to study the effect of the cold spray process parameters on the residual stress profile. Various models were employed to simulate the impact of the single and multiple particles. An asymmetric material model that considers the strain rate effect was employed to model AZ31B different behavior in tension and compression. Results of simulations for impact of multiple particles were compared with the results of XRD measurements on the substrate surface and through the depth of the substrate. After the validation of the models, a parametric study was performed on the impact of a single particle to find the optimum cold spray particle velocity, size, shape, incident angle, and friction parameters. Parameters leading to the optimum residual stress profile are introduced herein

  7. Fatigue behavior of friction stir spot welded AZ31 Mg alloy sheet joints%AZ31镁合金板材搅拌摩擦点焊连接件的疲劳行为

    Institute of Scientific and Technical Information of China (English)

    罗天骄; 史宝良; 段启强; 付俊伟; 杨院生

    2013-01-01

      利用拉压疲劳实验研究 AZ31板材搅拌摩擦点焊连接件的疲劳行为。结果表明:AZ31镁合金板材搅拌摩擦点焊连接件的疲劳失效均发生在搅拌区,疲劳裂纹均起源于搅拌区外侧边缘,位于上下板之间。当循环加载等于1 kN 时,疲劳裂纹沿着热影响区和热机械区界面且垂直载荷的方向扩展;而当循环载荷等于3 kN时,疲劳裂纹则沿着搅拌区直径方向扩展,并最终发生剪切断裂。另外,断口横截面显微分析显示,在AZ31板间搅拌区外侧存在一个“舌状区”,“舌状区”的方向是沿搅拌区向外,疲劳裂纹均起源于“舌状区”。%The fatigue behavior of friction stir spot welded (FSSW) AZ31 magnesium alloy sheet joints was investigated by tension−compression of fatigue test. The results suggest that all the fatigue failures occur at the stir zone of the FSSW AZ31 sheet joints, and all cracks initiate at the stir zone outer edge between the upper and lower sheet. When the cycle force equals 1 kN, the crack propagates along the interface of heat-affected zone and thermo-mechanical zone, simultaneously across the direction of force;while the cycle force equals 3 kN, the crack propagates along the diameter of stir zone and shear failure occurs finally. Moreover, the transverse microsections indicate that there is a tongue-like region at the outer edge of stir zone between the two AZ31 sheets, and the direction of tongue-like region is toward outside of the stirred zone and all fatigue cracks initiate at the tongue-like region.

  8. Microstructure and Mechanical Properties of AZ31 Magnesium Alloy Produced by Continuous Variable Cross-section Recycled Extrusion%连续变断面循环挤压AZ31镁合金的微观组织与力学性能

    Institute of Scientific and Technical Information of China (English)

    丁茹; 刘长瑞; 王成; 任红霞

    2009-01-01

    采用连续变断面循环挤压技术(CVCE)对AZ31镁合金进行循环挤压.采用光学显微镜、电子拉伸机等设备,分析变形前及不同循环道次后AZ31镁合金的微观组织和力学性能.结果表明:AZ31镁合金经10循环CVCE后,平均晶粒尺寸由变形前25.3μm有效细化到5.5μm;伸长率提高到34.3%,抗拉强度下降到200MPa.由于晶粒细化效应,导致α相主要变形机制由1循环的孪生变为随后道次的位错滑移.抗拉强度的降低与挤压后(0001)晶面取向分布的分散性有关;伸长率的增大与晶粒细化和滑移面的激活有关.

  9. Effect of rolling process on microstructures and mechanical properties of AZ31B alloy sheets

    Institute of Scientific and Technical Information of China (English)

    LE Qi-chi; ZHANG Zhi-qiang; CUI Jian-zhong

    2006-01-01

    AZ31B magnesium extruded slabs prepared from LFEC were rolled at fairly lower temperature at 3, 6 and 16 m/min rolling speeds into 1 mm thickness. The results indicate that the microstructures achieved by rolling at low temperature or at low rolling speed are composed of many prismatic regions divided by shear strips due to pile-up of twin crystals; the prismatic regions increase at elevated rolling temperature or at high rolling speed, and finally all are composed of equiaxed crystals without twin crystals due to dynamic recrystallization. After optimizing control of rolling process, excellent mechanical properties would be acquired. The mechanical properties of AZ31B sheet are σb=350 MPa, σ0.2=300 MPa, and δ=12.0% when rolled at 6 m/min. At the same time, the difference of mechanical properties between transverse and longitudinal direction reduced markedly.

  10. Properties of the AZ31 Magnesium Alloy Round Bars Obtained in Different Rolling Processes / Własności Prętów Okrągłych Ze Stopu Magnezu AZ31 Otrzymanych W Różnych Procesach Walcowania

    Directory of Open Access Journals (Sweden)

    Stefanik A.

    2015-12-01

    Full Text Available Currently magnesium alloy bars are manufactured mainly in the extrusion process. This method has some drawbacks, which include: low process capacity, considerable energy demand, small length of finished products. Therefore it is purposeful to develop efficient methods for manufacturing of Mg alloy products in the form of bars, such methods include groove rolling and three-high skew rolling processes. Modified stretching passes provide change in material plastic flow, which contributes to the occurrence of the better distribution of stress and strain state than in the case of rolling in classical stretching passes. One of the modern method of Mg alloy bars production is rolling in a three-high skew rolling mill, which allows to set in a single pass a larger deformation compared to the rolling in the stretching passes.

  11. Cold Metal Transfer joining of magnesium AZ31B-to-aluminum A6061-T6

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Wen, B.F. [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Chen, J.H., E-mail: zchen@lut.cn [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Wang, Pei-Chung [Manufacturing Systems Research Lab General Motors (United States)

    2013-01-10

    Automotive manufacturers are faced with increasing pressure to reduce vehicle weight, improve fuel economy, reduce emissions, and enhance vehicle safety and performance. Therefore, an increasing number of vehicle structures are built using a combination of dissimilar materials such as steel, aluminum and magnesium. Though the advantages are potentially huge, this hybrid fabrication approach raises substantial technical challenges to the design of vehicle structures and the associated joining processes. Once two elements (e.g., magnesium-aluminum, aluminum-steel) are mixed in a high temperature welding pool, brittle intermetallic phases (IMP) can be easily formed. Experimental observations showed that a series of intermetallic phases will greatly reduce the mechanical performance of the welded dissimilar materials. In this study, welding of 1 mm thick magnesium AZ31B-to-1 mm thick aluminum A6061-T6 using a 1.6 mm diameter aluminum filler wire 4047 was investigated. Cold Metal Transfer (CMT) arc welding technique was adopted. The key feature of this process is that the motion of the wire has been integrated into the overall control of the process. The wire retraction motion assists droplet detachment during the short circuit, thus the metal can transfer into the welding pool without the aid of the electromagnetic force. In this way the heat input and spatter can be controlled and the IMP formation minimized thereby improving the joint strength. Extensive experiments were performed and analyzed. It was found that although extensive efforts have been exercised to control the heat input, Mg-rich intermetallic {gamma}-Al{sub 12}Mg{sub 17} and Al-rich intermetallic {beta}-Al{sub 3}Mg{sub 2} were still produced in the weld. Fracture surfaces of CMT welded AZ31B-Al6061-T6 joints exhibited the Mg-rich intermetallic ({gamma}-Al{sub 12}Mg{sub 17}) which contributes to the weld strength degradation. To improve the joint, minimizing the content of the intermetallics especially

  12. Cold Metal Transfer joining of magnesium AZ31B-to-aluminum A6061-T6

    International Nuclear Information System (INIS)

    Automotive manufacturers are faced with increasing pressure to reduce vehicle weight, improve fuel economy, reduce emissions, and enhance vehicle safety and performance. Therefore, an increasing number of vehicle structures are built using a combination of dissimilar materials such as steel, aluminum and magnesium. Though the advantages are potentially huge, this hybrid fabrication approach raises substantial technical challenges to the design of vehicle structures and the associated joining processes. Once two elements (e.g., magnesium–aluminum, aluminum–steel) are mixed in a high temperature welding pool, brittle intermetallic phases (IMP) can be easily formed. Experimental observations showed that a series of intermetallic phases will greatly reduce the mechanical performance of the welded dissimilar materials. In this study, welding of 1 mm thick magnesium AZ31B-to-1 mm thick aluminum A6061-T6 using a 1.6 mm diameter aluminum filler wire 4047 was investigated. Cold Metal Transfer (CMT) arc welding technique was adopted. The key feature of this process is that the motion of the wire has been integrated into the overall control of the process. The wire retraction motion assists droplet detachment during the short circuit, thus the metal can transfer into the welding pool without the aid of the electromagnetic force. In this way the heat input and spatter can be controlled and the IMP formation minimized thereby improving the joint strength. Extensive experiments were performed and analyzed. It was found that although extensive efforts have been exercised to control the heat input, Mg-rich intermetallic γ-Al12Mg17 and Al-rich intermetallic β-Al3Mg2 were still produced in the weld. Fracture surfaces of CMT welded AZ31B–Al6061-T6 joints exhibited the Mg-rich intermetallic (γ-Al12Mg17) which contributes to the weld strength degradation. To improve the joint, minimizing the content of the intermetallics especially Mg-rich intermetallics (γ-Al12Mg17) is

  13. Parameters optimization of the friction stir spot welding for AZ31 magnesium alloy based on Taguchi orthogonal array%基于田口方法的AZ31镁合金搅拌摩擦点焊工艺参数优化

    Institute of Scientific and Technical Information of China (English)

    陈松林; 张大童; 张文; 邱诚

    2015-01-01

    按照正交表对9组AZ31镁合金搭接试样进行搅拌摩擦点焊,采用田口方法对接头的力学性能进行了信噪比和方差分析.结果表明,搅拌摩擦点焊工艺参数对接头最大拉伸载荷影响由大到小依次为旋转速度、停留时间和压下量.在1 000 r/min旋转速度、5s停留时间、4.6 mm下压量条件下,得到的接头具有最大的拉伸力.组织和硬度分析表明,拉伸承载能力最强的试样冶金结合区和拉伸变形量最大,但硬度值最低.拉伸断口形貌分析表明,点焊接头断裂方式均为韧-脆混合型断裂.

  14. Investigation on the effect of titanium (Ti) addition to the Mg- AZ31 alloy in the as cast and after extrusion conditions on its metallurgical and mechanical characteristics

    Science.gov (United States)

    Zaid, Adnan I. O.; Raghad; Hememat, S.

    2016-08-01

    Magnesium-aluminum alloys are versatile materials which are used in manufacturing a number of engineering and industrial parts in the automobile and aircraft industries due to their strength - to -weight -ratios. Against these preferable characteristics, magnesium is difficult to deform at room temperature; therefore it is alloyed with other elements mainly aluminum and zinc to add some required properties particularly to achieve high strength -to- weight ratio. Grain refinement is an important technology to improve the mechanical propertiesand the microstructure uniformity of the alloys. Most of the published work on grain refinement was directed toward grain refining aluminum and zinc alloys; however, the effect of the addition of rare earth material on the grain size or the mechanical behavior of Mg alloys is rare. In this paper the effect of Ti addition on the grain size, mechanical behavior, ductility, extrusion force and energy, of Mg-AZ31 alloy both in the as cast condition and after direct extrusion is investigated.

  15. Effects of hot extrusion and annealing treatment on microstructures,properties and texture of AZ31 Mg alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hui; YAN Yun-qi; WENG Wen-ping; ZHONG Hao; CHEN Qi

    2006-01-01

    Effects of extrusion deformation and heat treatment on microstructures, mechanical properties and texture of AZ31 Mg alloy were investigated.The results show that the microstructures of as-cast AZ31 alloy are markedly refined after hot extruding, the average grain size is about 25 μm and strong fiber texture exists in the extruded AZ31 alloy. The mechanical properties are improved obviously. The grain size is somewhat inhomogeneous and strip structure emerges along the extrusion direction due to incomplete dynamic recrystallization during the extrusion process. With increasing annealing temperature, the small grain grows up and turns into equiaxed grain, and the texture is weakened with the visible growing up of grains.

  16. A comparative corrosion behavior of Mg, AZ31 and AZ91 alloys in 3.5% NaCl solution

    OpenAIRE

    I.B. Singh; M Singh; Das, S.

    2015-01-01

    The corrosion behavior of Mg, AZ31 and AZ91 has been evaluated in 3.5% NaCl solution using weight loss, electrochemical polarization and impedance measurements. Corrosion rate derived from the weight losses demonstrated the occurrence of steeply fast corrosion reaction on AZ91 alloy after three hours of immersion, indicating the start of galvanic corrosion. An increase of corrosion rate with immersion time was also observed for AZ31 but with lesser extent than AZ91 alloy. Whereas Mg metals sh...

  17. Microstructure and Mechanical Properties of Hybrid Laser-Friction Stir Welding between AA6061-T6 Al Alloy and AZ31 Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    Woong-Seong Chang; S.R.Rajesh; Chang-Keun Chun; Heung-Ju Kim

    2011-01-01

    For the purpose of improving the strength of this dissimilar joint, the present study was carried out to investigate the improvement in intermetallic layer by using a third material foil between the faying edges of the friction stir welded and hybrid welded Al6061-T6/AZ31 alloy plates. The difference in microstructural and mechanical characteristics of friction stir welded and hybrid welded Al6061-T6/AZ31 joint was compared. Hybrid buttwelding of aluminum alloy plate to a magnesium alloy plate was successfully achieved with Ni foil as filler material, while defect-free laser-friction stir welding (FSW) hybrid welding was achieved by using a laser power of 2 kW. Transverse tensile strength of the joint reached about 66% of the Mg base metal tensile strength in the case of hybrid welding with Ni foil and showed higher value than that of the friction stir welded joint with and without the third material foil. This may be due to the presence of less brittle Ni-based intermetallic phases instead of Al12Mg17.

  18. Friction stir keyholeless spot welding of AZ31 Mg alloy-mild steel%镁钢无匙孔搅拌摩擦点焊

    Institute of Scientific and Technical Information of China (English)

    张忠科; 王希靖; 王培中; 赵刚

    2014-01-01

    Friction stir keyholeless spot welding (FSKSW) using a retractable pin for 1.0 mm thick galvanized mild steel and 3 mm thick AZ31B magnesium alloy in a lap configuration was investigated. The process variables were optimized in terms of the joint strength. The effects of the stacking sequence on joint formation and the joining mechanism of FSKSW AZ31B-to-mild steel joints were also analyzed. It shows that the process window and joint strength are strongly influenced by the stacking sequence of the workpieces. While the process window is narrow and unstable for FSKSW of a magnesium-to-steel stack-up, a desirable process was established for the steel-to-magnesium stacking sequence, a desirable process and higher strength joint can be got when the steel-to-magnesium stacking sequence. XRD phase and EPMA analyses of the FSKSW joint showed that the intermetallic compounds are formed at the steel-to-magnesium interface, and the element diffusion between the mild steel and AZ31B magnesium alloy revealed that the joining methods for FSKSW joints is the main mechanical joining along with certain metallurgical bonding.%采用可回抽针的搅拌摩擦点焊装置,对1 mm厚镀锌钢板和3 mm厚AZ31镁合金板进行搅拌摩擦点焊。利用正交优化法以剪切力作为评价指标进行工艺优化,研究搭叠位置的影响及无匙孔搅拌摩擦点焊的连接机理。结果表明:搭叠方式对接头力学性能有很大影响,钢上镁下方式大大优于镁上钢下方式。XRD和EPMA线扫描分析发现在镁钢接头形成Fe3Al 和 MgFeAlO4等金属间化合物,同时存一定的扩散行为,接头连接方式主要是以机械结合为主,同时存在冶金结合。

  19. Damage and Failure Analysis of AZ31 Alloy Sheet in Warm Stamping Processes

    Science.gov (United States)

    Zhao, P. J.; Chen, Z. H.; Dong, C. F.

    2016-07-01

    In this study, a combined experimental-numerical investigation on the failure of AZ31 Mg alloy sheet in the warm stamping process was carried out based on modified GTN damage model which integrated Yld2000 anisotropic yield criterion. The constitutive equations of material were implemented into a VUMAT subroutine for solver ABAQUS/Explicit and applied to the formability analysis of mobile phone shell. The morphology near the crack area was observed using SEM, and the anisotropic damage evolution at various temperatures was simulated. The distributions of plastic strain, damage evolution, thickness, and fracture initiation obtained from FE simulation were analyzed. The corresponding forming limit diagrams were worked out, and the comparison with the experimental data showed a good agreement.

  20. Microstructure and properties of hot extruded AZ31-0.25%Sb Mg-alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of hot extrusion treatment on the microstructure and mechanical properties of AZ31-0.25%Sb Mg alloy were mvestlgated by means of mechanical properties measurement and microstructure observation.The results show that the (UTS) and yield tensile strength(YTS) of the alloy are obviously enhanced by hot extrusion treatment,and the enhanced extent of UTS and YTS increases with the decrease of hot extrusion temperature,moreover,the YTS value of the alloy at RT,after extruded at 220℃,increases up to 131.4%,which attributes to the finer grains resulted from the dynamic recrystallization occurred during hot extrusion.As not extrusion goes on,the slipping and concentration of dislocations continue to occur within the finer grains,which promotes the formation of the subgrains in the alloy.The deformation features of the extruded alloy during tensile deformation at RT are the twinning deformation and dislocation slipping in the twinning regions.Moreover,the deformation mechanisms of the alloy are a dislocation activation on the basal plane and a+c dislocation activation on the pyramidal planes.

  1. The Influence of Various Additives on the Properties of Peo Coatings Formed on AZ31 mg Alloy

    Science.gov (United States)

    Rehman, Zeeshan Ur; Ahn, Byung-Hyun; Jeong, Yeong Seung; Song, Jung-Il; Koo, Bon-Heun

    2016-03-01

    In this work, plasma electrolytic oxidation (PEO) ceramic coatings were prepared on magnesium AZ31B alloy. Various electrolyte solutions including phosphate, aluminate and silicate as additives and NaOH + Na2SiF6 as constant agent were used to prepare the coatings. Influence of the additives on chemical composition and structure of the PEO coatings were examined by means of scanning electron microscope (SEM) and XRD. From structural analysis it was found that coatings prepared in the aluminate-based electrolyte have the best structural features. Microhardness and tribological characteristics of the PEO coatings were investigated using Vickers hardness test and pin-on-disc test. Microhardness for aluminate-based coating was found to be 1169.63HV while those for silicate-and phosphate-based coatings were 1093.42HV and 285.91HV, respectively. Wear rate of the aluminate-based coating was found to be lowest than all other coatings having a value of 2.78×10-3mg/Nm.

  2. Mechanical Behavior of AZ31B Mg Alloy Sheets under Monotonic and Cyclic Loadings at Room and Moderately Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Ngoc-Trung Nguyen

    2014-02-01

    Full Text Available Large-strain monotonic and cyclic loading tests of AZ31B magnesium alloy sheets were performed with a newly developed testing system, at different temperatures, ranging from room temperature to 250 °C. Behaviors showing significant twinning during initial in-plane compression and untwinning in subsequent tension at and slightly above room temperature were recorded. Strong yielding asymmetry and nonlinear hardening behavior were also revealed. Considerable Bauschinger effects, transient behavior, and variable permanent softening responses were observed near room temperature, but these were reduced and almost disappeared as the temperature increased. Different stress–strain responses were inherent to the activation of twinning at lower temperatures and non-basal slip systems at elevated temperatures. A critical temperature was identified to account for the transition between the twinning-dominant and slip-dominant deformation mechanisms. Accordingly, below the transition point, stress–strain curves of cyclic loading tests exhibited concave-up shapes for compression or compression following tension, and an unusual S-shape for tension following compression. This unusual shape disappeared when the temperature was above the transition point. Shrinkage of the elastic range and variation in Young’s modulus due to plastic strain deformation during stress reversals were also observed. The texture-induced anisotropy of both the elastic and plastic behaviors was characterized experimentally.

  3. Evolution of rheocast microstructure of AZ31 alloy in semisolid state

    Directory of Open Access Journals (Sweden)

    Xing Bo

    2013-07-01

    Full Text Available Semisolid rheoforming (SSR is a promising technology for the production of Mg wrought alloy in foundry settings. In order to realize SSR, it is necessary to characterize the grain structure evolution during slurry preparation. In this paper, slurry of AZ31 alloy was produced by a novel rheocast process known as self-inoculation method (SIM. Interrupted quenching technology was applied to investigate the primary α-Mg evolution during continuous cooling and isothermal holding. Results indicate that the initial microstructure of slurry produced by SIM is a mixture of irregular grains, which becomes ideally globular when the slurry slowly cools to 620 ℃ and isothermally held for at least 30 s. The local solute diffusion leads to dendritic fragmentation and forms separated particles. During prolonged holding, the particle surface gradually becomes smooth because of protuberance melting and groove advancement. Coarsening of α-Mg grains in isothermal holding was analyzed using Lifshitz-Slyozov-Wagner theory. Results suggest that coalescence is most likely the dominant coarsening mechanism in the early stage while Ostwald ripening tends to be the principal one later. The EDS results indicate that a longer holding time leads to Al solute element segregation at the grain boundaries, but Zn distribution within liquid matrix has no obvious change.

  4. Influence of texture on the recrystallization mechanisms in an AZ31 Mg sheet alloy at dynamic rates

    OpenAIRE

    Dudamell, N.V.; Ulacia, I.; Galvez Diaz-Rubio, Francisco; Yi, S.; Bohlen, J.; Letzig, D.; Hurtado, I.; Pérez Prado, María Teresa

    2012-01-01

    An AZ31 rolled sheet alloy has been tested at dynamic strain rates View the MathML source at 250 °C up to various intermediate strains before failure in order to investigate the predominant deformation and restoration mechanisms. In particular, tests have been carried out in compression along the rolling direction (RD), in tension along the RD and in compression along the normal direction (ND). It has been found that dynamic recrystallization (DRX) takes place despite the limited diffusion ta...

  5. Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Rashad, Muhammad, E-mail: rashadphy87@gmail.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing, Chongqing 401123 (China); Zhang, Jianyue [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Asif, Muhammad [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China)

    2015-10-15

    Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

  6. Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

    International Nuclear Information System (INIS)

    Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

  7. A comparative corrosion behavior of Mg, AZ31 and AZ91 alloys in 3.5% NaCl solution

    Directory of Open Access Journals (Sweden)

    I.B. Singh

    2015-06-01

    Full Text Available The corrosion behavior of Mg, AZ31 and AZ91 has been evaluated in 3.5% NaCl solution using weight loss, electrochemical polarization and impedance measurements. Corrosion rate derived from the weight losses demonstrated the occurrence of steeply fast corrosion reaction on AZ91 alloy after three hours of immersion, indicating the start of galvanic corrosion. An increase of corrosion rate with immersion time was also observed for AZ31 but with lesser extent than AZ91 alloy. Whereas Mg metals showed a decrease of corrosion rate with immersion time, suggesting the formation of a protective layer on their surfaces. In contrast, the corrosion current density (Icorr derived from the Tafel plots, exhibited their corrosion resistances in order of Mg > AZ91 > AZ31. Electrochemical charge transfer resistance (Rct and double layer capacitance measured by electrochemical impedance spectroscopy (EIS, are well in accordance with the measured Icorr. EIS measurements with time and microstructural examination of the corroded and uncorroded samples are helpful in elucidation of results measured by electrochemical polarization.

  8. Effect of Electrolyte Temperature on Microstructure and Corrosion Resistance of Micro - Arc Oxidation Coatings of Magnesium Alloy%AZ31B镁合金微弧氧化电解液温度对膜组织与性能的影响

    Institute of Scientific and Technical Information of China (English)

    翟彦博; 陈红兵; 马秀腾

    2013-01-01

    on the bath potential for micro-arc oxidation of AZ31B Mg alloy as well as the growth rate, microhardness, corrosion resistance and microstructure of as-obtained micro-arc oxidation coatings was investigated. It was found that elevating electrolyte temperature favored to accelerated growth of the micro-arc oxidation coatings on Mg alloy but led to enlarged discharge channel and reduced compactness of the coatings, thereby resulting in reduced microhardness and corrosion resistance of the micro-arc oxidation coatings.%电解液温度是影响镁合金微孤氧化膜形成及质量的关键因素之一,过去对此鲜有系统研究.为此,对比研究了20,40,60℃3种电解液温度对AZ31B镁合金微弧氧化膜的生长速度、槽压、显微硬度、耐蚀性和微观组织的影响.结果显示,较高的电解液温度可以提高氧化膜的生长速度,但会导致膜层中的放电通道增大,使其致密性变差,从而降低了膜层的显微硬度与耐蚀性.

  9. AZ31B镁合金焊接接头的疲劳裂纹扩展行为%Fatigue Crack Propagation Behavior of as-Extruded AZ31B Mg Alloy Welded Joint

    Institute of Scientific and Technical Information of China (English)

    张红霞; 裴飞飞; 闫志峰; 王文先; 梁培阳; 李娟; 卫英慧

    2012-01-01

    The fatigue crack propagation behavior of as-extruded AZ31B magnesium alloy welded joint and heat affected zone have been studied.Compact tensions [C(T)] of welded joint [L-T(W)] and heat affected zone(welded joint is parallel [T-L(H)]and vertical [L-T(H)] to the extruded direction) were researched.Results indicate that the crack propagation direction is parallel to the extrusion direction for L-T(W); fatigue crack propagation rate is a rapid-slow process.T-L(H) is parallel to the notch direction and L-T(H) can be divided into two states (i.e.,parallel to or angularly deflected towards the notch direction);crack propagation rate initially goes through a rapid course before it slows down.The fracture modes of crack tip remain a mixed-mode of transgranular and intergranular fractures.The fatigue fracture consists of quasi-cleavage and is a brittle fracture.%对AZ31B镁合金焊接接头和热影响区的疲劳裂纹扩展行为进行研究,分析了焊接接头[L-T(W)]和热影响区的紧凑拉伸试验[C(T)],其中热影响区的C(T)试验包括焊缝平行于挤压方向[T-L(H)]和垂直于挤压方向[L-T(H)]两种.结果表明:对于L-T(W)试样,裂纹沿挤压方向扩展,裂纹扩展经历先快后慢的扩展过程;T-L(H)试样裂纹平行于缺口方向扩展,L-T(H)试样裂纹为平行于缺口方向和与缺口成一定角度两种扩展方向,裂纹扩展经历先慢后快的扩展过程.裂纹尖端扩展为穿晶和沿晶的混合模式,疲劳断口为准解理特征的脆性断口.

  10. AZ31镁合金搅拌摩擦点焊%Friction stir spot welding of AZ31 Mg-alloy

    Institute of Scientific and Technical Information of China (English)

    尹玉环; 胡绳荪; North T.H.; 张晓博; 孙娜

    2011-01-01

    研究了搅拌头旋转频率以及停留时间对AZ31镁合金搅拌摩擦点焊接头力学性能的影响.随着旋转频率的增大,不同搅拌针条件下,AZ31搅拌摩擦点焊接头的力学性能均呈现先增大后减小的趋势.随着停留时间的延长,AZ31搅拌摩擦点焊接头的力学性能先增大随后在一定范围内波动.结果表明,结合宽度是影响搅拌摩擦点焊接头力学性能的重要因素,结合宽度越大,点焊接头的力学性能越好;此外,上下板之间界面特征对搅拌摩擦点焊接头的力学性能也具有重要的影响.

  11. Effect of Rolling Route on Microstructure and Tensile Properties of Twin-Roll Casting AZ31 Mg Alloy Sheets

    Directory of Open Access Journals (Sweden)

    Dan Luo

    2016-06-01

    Full Text Available Twin-roll casting AZ31 Mg alloy sheets have been fabricated by normal unidirectional-rolling, head-to-tail rolling, and clock-rolling, respectively. It has been demonstrated that head-to-tail rolling is the most effective to refine the microstructure and weaken the basal texture among the three rolling routes. Excellent integrated tensile properties can be obtained by the head-to-tail rolling. The yield strength, ultimate tensile strength, and plastic elongation are 196 MPa, 301 MPa, and 28.9%, respectively. The strength can benefit from the fine grains (average value of 4.0 μm of the AZ31 alloy processed by the head-to-tail rolling route, while the excellent plastic elongation is achieved owing to the weakened basal texture besides the fine grains. Results obtained here can be used as a basis for further study of some simple rolling methods, which is critical to the development of Mg alloys with high strength and plasticity.

  12. Microstructure and tensile properties of magnesium alloy modified by Si/Ca based refiner

    Institute of Scientific and Technical Information of China (English)

    DUAN Zhi-chao; SUN Yang-shan; WEI Yu; DU Wen-wen; XUE Feng; ZHU Tian-bai

    2005-01-01

    Microstructure and mechanical properties of pure magnesium and AZ31 alloy with Ca/Si based refiner addition were investigated. The results indicate that addition of Ca/Si based refiners to pure magnesium and AZ31 alloy results in remarkable microstructure refinement. With proper amount of refiner addition, the grain size in as cast ingots can be one order of magnitude lower than that without refiner addition. Small amount of refiner addition to AZ31 alloy increases both ultimate strength and yield strength significantly, while the ductility of the alloy with refiner addition is similar to that without refiner addition. Addition of refiner improves the deformability of AZ31 alloy and extruded or hot rolled specimens (rods or sheets) with refiner addition exhibit higher surface quality and mechanical properties than those without refiner addition.

  13. In vitro degradation, cytocompatibility and hemolysis tests of CaF2 doped TiO2-SiO2 composite coating on AZ31 alloy

    Science.gov (United States)

    Li, Bing; Chen, Yun; Huang, Wei; Yang, Wenzhong; Yin, Xiaoshuang; Liu, Ying

    2016-09-01

    In this study, a CaF2 doped TiO2-SiO2 composite coating was successfully coated onto AZ31 alloy by sol-gel method. Electrochemical tests, in vitro degradation, direct cellular experiment and hemolysis tests were conducted and the results showed that the CaF2 doped TiO2-SiO2 composite coating can not only improve the corrosion resistance, but also enhance the biocompatibility of AZ31 alloy. XRD, SEM and EDX were also performed to characterize the crystalline structures, morphologies and chemical compositions of the coatings.

  14. Effect of welding current on strength and microstructure in resistance spot welding of AZ31 Mg alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Yarong; Zhang Zhongdian; Feng Jicai

    2007-01-01

    In this paper, resistance spot welding were performed on 1mm-thickness magnesium AZ31B plates. The effect of welding current on the microstructure and tensile shear force was investigated. It was found that the welding current governed the nugget growth, and the nugget could not form if current levels were insufficient. The nugget revealed a homogeneous, equiaxed, fine-grained structure, which consisted of non-equilibrium microstructure of α-phase dendrites surrounded by eutectic mixtures of α and β (Mg17Al12) in the grain boundaries. With increasing welding current, the size of grains in nugget would be more smaller and uniform, and the width of plastic rings would be larger. Tensile shear tests showed that tensile shear force of the joints increased with increasing welding current when the welding current was smaller than 17 000 A.The maximum tensile shear force was up to 1980 N.

  15. The relationships between residual stress relaxation and texture development in AZ31 Mg alloys via the vibratory stress relief technique

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jia-Siang, E-mail: andy304312003@yahoo.com.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Hsieh, Chih-Chun, E-mail: jeromehsieh@gmail.com [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Lai, Hsuan-Han, E-mail: g099066020@mail.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Kuo, Che-Wei, E-mail: teancumxwei@facebook.com [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Wu, Paxon Ti-Yuan, E-mail: paxon1992911@gmail.com [Department of Mechanical Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Wu, Weite, E-mail: wwu@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China)

    2015-01-15

    A systematic study of residual stress relaxation and the texture evolution of cold-rolled AZ31 Mg alloys using the vibratory stress relief technique with a simple cantilever beam vibration system was performed using a high-resolution X-ray diffractometer and a portable X-ray residual stress analyzer. The effects of vibrational stress excitation on the surface residual stress distribution and on the texture of pole figures (0002) occurring during the vibratory stress relief were examined. Compared with the effects corresponding to the same alloy under non-vibration condition, it can be observed that the uniform surface residual stress distribution and relaxation of the compressive residual stress in the stress concentration zone were observed rather than all of the residual stresses being eliminated. Furthermore, with an increase in the vibrational aging time, the compressive residual stress, texture density, and (0002) preferred orientation increased first and then decreased. It should be underlined that the vibratory stress relief process for the vibrational aging time of more than 10 min is able to weaken the strong basal textures of AZ31 Mg alloys, which is valuable for enhancement of their formability and is responsible for an almost perfect 3D-Debye–Scherrer ring. - Highlights: • 3D-Debye ring about VSR technique is not discussed in the existing literature. • A newly developed VSR method is suitable for small or thin workpieces. • The cosα method accurately and effectively determines the residual stresses. • The VSR technique is valuable for enhancement of their formability. • The texture and preferred orientation change with the vibrational aging time.

  16. The relationships between residual stress relaxation and texture development in AZ31 Mg alloys via the vibratory stress relief technique

    International Nuclear Information System (INIS)

    A systematic study of residual stress relaxation and the texture evolution of cold-rolled AZ31 Mg alloys using the vibratory stress relief technique with a simple cantilever beam vibration system was performed using a high-resolution X-ray diffractometer and a portable X-ray residual stress analyzer. The effects of vibrational stress excitation on the surface residual stress distribution and on the texture of pole figures (0002) occurring during the vibratory stress relief were examined. Compared with the effects corresponding to the same alloy under non-vibration condition, it can be observed that the uniform surface residual stress distribution and relaxation of the compressive residual stress in the stress concentration zone were observed rather than all of the residual stresses being eliminated. Furthermore, with an increase in the vibrational aging time, the compressive residual stress, texture density, and (0002) preferred orientation increased first and then decreased. It should be underlined that the vibratory stress relief process for the vibrational aging time of more than 10 min is able to weaken the strong basal textures of AZ31 Mg alloys, which is valuable for enhancement of their formability and is responsible for an almost perfect 3D-Debye–Scherrer ring. - Highlights: • 3D-Debye ring about VSR technique is not discussed in the existing literature. • A newly developed VSR method is suitable for small or thin workpieces. • The cosα method accurately and effectively determines the residual stresses. • The VSR technique is valuable for enhancement of their formability. • The texture and preferred orientation change with the vibrational aging time

  17. Comparison of the microstructure and thermal stability of an AZ31 alloy processed by ECAP and large strain hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Eddahbi, M. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Valle, J.A. del [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Perez-Prado, M.T. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)]. E-mail: tpprado@cenim.csic.es; Ruano, O.A. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)

    2005-11-25

    The aim of this work is to compare the microstructure, the texture, as well as the thermal stability of an AZ31 Mg alloy processed via two different severe plastic deformation processing techniques, namely large strain hot rolling (LSHR) and equal channel angular pressing (ECAP). The microstructure was characterized by optical microscopy and the texture was measured both by X-ray diffraction and electron backscatter diffraction (EBSD). The microstructure obtained via LSHR has average grain sizes around 3 {mu}m, but it is quite heterogeneous. Additionally, a well-defined basal texture develops. ECAP gives rise to a more homogeneous and slightly coarser microstructure, with an average grain size of 7 {mu}m and a shear type texture. The higher resistance of the extruded sample to secondary recrystallization after severe post-deformation annealing is attributed to a texture effect.

  18. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    Science.gov (United States)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  19. The influence of the magnesium alloys microstructure on the cathodic hydrogen evolution

    OpenAIRE

    Габов, А. Л.; Белослудцев, И. С.; Медведева, Н. А.; Скрябина, Н. Е.; Фрушар, Д.; Gabov, A. L.; Belosludtsev, I. S.; Medvedeva, N. A.; Skryabina, N. E.; Fruchart, D.

    2014-01-01

    Evolution of grain structure of magnesium AZ31 and ZK60 alloys during equal channel angular pressing (ECAP) at the 200 ºC temperatures is researched. It is shown that ECAP leads to forming of very inhomogeneous structure. It has been found that deformation affects the rate of the cathodic process. AZ31 alloy is more effective cathode material in alkaline solution environment in comparison with Mg and ZK60 alloys. The object of study were samples of pure magnesium and alloys on its basis – AZ3...

  20. Microstructures and properties of aluminum film and its effect on corrosion resistance of AZ31B substrate

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Aluminum films with thickness of 8.78-20.82 μm were deposited on the AZ31B magnesium alloys by DC magnetron sputtering.The influences of aluminum film on the micro-mechanical properties and corrosion behavior Of the magnesium alloys were investigated.The morphology of aluminam film was examined by seanning electron microscopy and the microstructure of aluminum film was analyzed by X-ray diffractometry.Nanoindentation and nanoscratch tests were conducted to investigate their micromechanical properties.Moreover,potentiodynamical polarization test performed in 3.5%NaCl solution was carried out to study their anticorrosion performances.The results show that the surface hardness of AZ31B magnesium alloy with aluminum film is 1.38-2.01GPa.higher than that of the magnesium alloy substrate.The critical load Of Al film/AZ31B substrate is in the range of 0.68-2.77 N.The corrosion current density of AZ31B with aluminum film is 2-3 orders of magnitude less than that of bare AZ31B.And the corrosion potential with aluminum film positively siftfls.Thus aluminum film can increase the corrosion resistance of Mg alloys obviously.

  1. Modeling in vivo corrosion of AZ31 as temporary biodegradable implants. Experimental validation in rats

    International Nuclear Information System (INIS)

    In this paper, two complementary approaches, mathematical modeling and experimental results are combined to identify variables that affect the in vivo biodegradation of magnesium implants. The in vivo corrosion behavior of AZ31 alloy proposed for temporary applications as fixation of bone fractures has been modeled solving the Laplace equation by finite element method (FEM). Bar-shaped AZ31 implants of 1 mm diameter and 20 mm length were inserted in Wistar rat femurs with and without a fracture. The presence of gas around AZ31 implants inside the femurs has been detected in situ at the epiphysis and in fractured areas by computerized tomography (CT). Examining some in vivo conditions, the model confirms that magnesium-alloy devices have different biodegradation behavior, depending on the thickness of electrolyte at the implantation site and can be used for predicting the biodegradation behavior. - Highlights: • Modeling of AZ31 corrosion by solving the Laplace by finite element method • Electrolyte thickness is a key factor in the in vivo corrosion of magnesium alloys. • A critical thickness below which corrosion is focused around impurities is identified. • The critical value is less evident in a material with a high number of impurities. • Experimental and numerical results explain the biodegradation of magnesium implants

  2. Infrared measurement and simulation of magnesium alloy welding temperature field

    Institute of Scientific and Technical Information of China (English)

    LIU Liming; CHI Mingsheng; HUANG Ruisheng; SONG Gang; ZHOU Yang

    2005-01-01

    The welding temperature field of magnesium alloy AZ31 welded by TIG was measured with the uncooled infrared (IR) thermal imaging technology. The variables in the mathematic mode of welding temperature fields were revised by IR temperature data. Based on the results of simulation, the loss of temperature fields caused by arc interfered was compensated, and a whole temperature field was achieved, which provided a precise and powerful foundation for the investigation of microstructure of the joints.

  3. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    Energy Technology Data Exchange (ETDEWEB)

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  4. Effect of the chemistry and structure of the native oxide surface film on the corrosion properties of commercial AZ31 and AZ61 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, Sebastian, E-mail: sfeliu@cenim.csic.es [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Maffiotte, C. [CIEMAT-DT edificio 30, Avda. Complutense, 22, 28040 Madrid (Spain); Samaniego, A.; Galvan, Juan Carlos [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Barranco, Violeta [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Instituto de Ciencias de Materiales de Madrid, ICMM, Consejo Superior de Investigaciones Cientificas, CSIC, Sor Juana Ines de la Cruz, 3, Cantoblanco, 28049, Madrid (Spain)

    2011-08-01

    The purpose of this study has been to advance in knowledge of the chemical composition, structure and thickness of the thin native oxide film formed spontaneously in contact with the laboratory atmosphere on the surface of freshly polished commercial AZ31 and AZ61 alloys with a view to furthering the understanding of protection mechanisms. For comparative purposes, and to more fully describe the behaviour of the native oxide film, the external oxide films formed as a result of the manufacturing process (as-received condition) have been characterised. The technique applied in this research to study the thin oxide films (thickness of just a few nanometres) present on the surface of the alloys has basically been XPS (X-ray photoelectron spectroscopy) in combination with ion sputtering. Corrosion properties of the alloys were studied in 0.6 M NaCl by measuring charge transfer resistance values, which are deduced from EIS (electrochemical impedance spectroscopy) measurements after 1 h of exposure. Alloy AZ61 generally showed better corrosion resistance than AZ31, and the freshly polished alloys showed better corrosion resistance than the alloys in as-received condition. This is attributed to a combination of (1) higher thickness of the native oxide film on the AZ61 alloy and (2) greater uniformity of the oxide film in the polished condition. The formation of an additional oxide layer composed by a mixture of spinel (MgAl{sub 2}O{sub 4}) and MgO seems to diminish the protective properties of the passive layer on the surface of the alloys in as-received condition.

  5. A Phase-field Model to Simulate Recrystallization in an AZ31 Mg Alloy in Comparison of Experimental Data

    Institute of Scientific and Technical Information of China (English)

    Mingtao WANG; B.Y.Zong; Gang WANG

    2008-01-01

    A model has been established to simulate the realistic spatio-temporal microstructure evolution in recrystal-lization of a magnesium alloy using the phase field approach.A set of rules have been proposed to decide the real physical value of all parameters in the model.The thermodynamic software THERMOCALC is applied to determine the local chemical free energy and strain energy,which is added to the free energy density of grains before recrystallization.The Arrhenius formula is used to describe boundary mobility and the activity energy is suggested with a value of zinc segregation energy at the boundary.However,the mobility constant in the formula was found out by fitting to a group of grain size measurements during recrystallization of the alloy.The boundary range is suggested to decide the gradient parameters in addition of fitting to the experimental boundary energy value.These parameter values can be regarded as a database for other similar simulations and the fitting rules can also be applied to build up databases for any other alloy systems.The simulated results show a good agreement with reported experimental measurement of the alloy at the temperatures from 300 to 400℃ for up to 100 min but not at 250℃.This implies a mechanism variation in activity energy of the boundary mobility in the alloy at low temperature.

  6. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    International Nuclear Information System (INIS)

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca10(PO4)6(OH)2), HA), tertiary calcium phosphate (Ca3(PO4)2, TCP) and calcium phosphate dehydrate (CaHPO4⋅2H2O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT

  7. Effect of implantation of biodegradable magnesium alloy on BMP-2 expression in bone of ovariectomized osteoporosis rats

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Yue, E-mail: 373073766@qq.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Ren, Ling, E-mail: lren@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Liu, Chang, E-mail: meixifan1971@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Yuan, Yajiang, E-mail: yuan925@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Lin, Xiao, E-mail: linx@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Tan, Lili, E-mail: lltan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Chen, Shurui, E-mail: 272146792@qq.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Mei, Xifan, E-mail: meixifan1971@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China)

    2013-10-01

    The study was focused on the implantation of a biodegradable AZ31 magnesium alloy into the femoral periosteal of the osteoporosis modeled rats. The experimental results showed that after 4 weeks implantation of AZ31 alloy in the osteoporosis modeled rats, the expression of BMP-2 in bone tissues of the rats was much enhanced, even higher than the control group, which should promote the bone formation and be beneficial for reducing the harmful effect of osteoporosis. Results of HE stains showed that the implantation of AZ31 alloy did not have obvious pathological changes on both the liver and kidney of the animal. - Highlights: • Mg alloy greatly increased expression of BMP-2 in osteoporosis modeled rat bone. • Mg alloy showed good biological safety. • Mg alloy is beneficial for reducing the symptom of osteoporosis.

  8. Effect of implantation of biodegradable magnesium alloy on BMP-2 expression in bone of ovariectomized osteoporosis rats

    International Nuclear Information System (INIS)

    The study was focused on the implantation of a biodegradable AZ31 magnesium alloy into the femoral periosteal of the osteoporosis modeled rats. The experimental results showed that after 4 weeks implantation of AZ31 alloy in the osteoporosis modeled rats, the expression of BMP-2 in bone tissues of the rats was much enhanced, even higher than the control group, which should promote the bone formation and be beneficial for reducing the harmful effect of osteoporosis. Results of HE stains showed that the implantation of AZ31 alloy did not have obvious pathological changes on both the liver and kidney of the animal. - Highlights: • Mg alloy greatly increased expression of BMP-2 in osteoporosis modeled rat bone. • Mg alloy showed good biological safety. • Mg alloy is beneficial for reducing the symptom of osteoporosis

  9. In vivo study of degradable magnesium and magnesium alloy as bone implant

    Institute of Scientific and Technical Information of China (English)

    HUANG Jingjing; REN Yibin; JIANG Yue; ZHANG Bingchun; YANG Ke

    2007-01-01

    In order to investigate the in vivo behavior of pure magnesium and AZ31B and the influence of mineralization induction ability,sample rods were implanted intramedullary into the femora of rabbits.After one and nine weeks,six animals from each group were sacrificed,respectively.Undecalcified cross-sections of implant were performed to observe bone-implant by scanning electron microscopy (SEM)and energy dispersive spectromicroscopy(EDS).The SEM/EDS evaluation showed that there is a thin layer of bone around magnesium and its alloy after nine-week implantation.The results further showed that the aluminum-zinc containing magnesium alloys AZ31B provided a slower degradation rate in vivo than the pure magnesium.At the locations where magnesium was resorbed,the deposition of new bone was found.The results indicate that magnesium is biocompatible,osteo-conductive and is a potential material for use as a degradable bone implant.

  10. Magnesium and its alloys as degradable biomaterials: corrosion studies using potentiodynamic and EIS electrochemical techniques

    Directory of Open Access Journals (Sweden)

    Wolf Dieter Müller

    2007-03-01

    Full Text Available Magnesium is potentially useful for orthopaedic and cardiovascular applications. However, the corrosion rate of this metal is so high that its degradation occurs before the end of the healing process. In industrial media the behaviour of several magnesium alloys have been probed to be better than magnesium performance. However, the information related to their corrosion behaviour in biological media is insufficient. The aim of this work is to study the influence of the components of organic fluids on the corrosion behaviour of Mg and AZ31 and LAE442 alloys using potentiodynamic, potentiostatic and EIS techniques. Results showed localized attack in chloride containing media. The breakdown potential decreased when chloride concentration increased. The potential range of the passivation region was extended in the presence of albumin. EIS measurements showed that the corrosion behaviour of the AZ31 was very different from that of LAE442 alloy in chloride solutions.

  11. Effect of Fe{sup 3+} ions on the thermal and optical properties of the ceramic coating grown in-situ on AZ31 Mg Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu Songtao [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Qin Wei [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wu Xiaohong, E-mail: wuxiaohong@hit.edu.cn [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Wang Xiaodong [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Zhao Guimei [China Academy of Space Technology, Beijing 100094 (China)

    2012-07-16

    This research investigates the effect of Fe{sub 2}(SO{sub 4}){sub 3} on the thermal and optical properties of the ceramic coatings formed on AZ31 Mg alloy. The different ceramic coatings were obtained by plasma electrolytic oxidation (PEO) in electrolytes that contain varied concentrations of Fe{sub 2}(SO{sub 4}){sub 3}. The microstructure, element distribution, composition as well as the thermal and optical properties of the coatings were studied with scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray Diffraction (XRD), UV-VIS-NIR spectrophotometer and infrared reflectometer. The results show that all of the coatings prepared were mainly composed with MgO, with trace-amount of Fe{sub 3}O{sub 4} presents and Fe seems entered into the MgO crystal structure. With the increasing of the concentration of Fe{sub 2}(SO{sub 4}){sub 3}, the solar absorptance and infrared emittance increased initially but then remain stable. We found that at the concentrations 8 g L{sup -1}, the coating has the highest solar absorptance (0.94) and infrared emittance (0.83). Our results show that coatings formed with this method could be useful as a thermal control coating in a variety of applications, such as in the spacecraft. - Highlights: Black-Right-Pointing-Pointer Thermal control coatings on AZ31 Mg alloy were prepared by the plasma electrolytic oxidation (PEO) method. Black-Right-Pointing-Pointer The coatings were mainly composed with MgO, with trace-amount of Fe{sub 3}O{sub 4} presents. Black-Right-Pointing-Pointer The using of Fe{sup 3+} in the electrolyte improves the thermal and optical properties of the obtained MgO coating. Black-Right-Pointing-Pointer The thermal control coating obtained by PEO has high solar absorptance (0.94) and infrared emittance (0.83).

  12. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  13. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    Science.gov (United States)

    Jana, S.; Hovanski, Y.; Grant, G. J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel. These steels were joined to 2.33 mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and the process parameters were kept the same. The average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating present on the steel sheets, and subsequent alloying with the Mg sheet resulted in the formation of a solidified Zn-Mg alloy layer.

  14. Al 7075和Mg AZ31合金扩散连接:工艺参数、显微组织分析和力学性能%Diffusion bonding of Al 7075 and Mg AZ31 alloys:Process parameters, microstructural analysis and mechanical properties

    Institute of Scientific and Technical Information of China (English)

    Seyyed Salman SEYYED AFGHAHI; Mojtaba JAFARIAN; Moslem PAIDAR; Morteza JAFARIAN

    2016-01-01

    Al 7075 and Mg AZ31 alloys were joined by diffusion bonding method. Joining process was performed in pressure range of 10−35 MPa at temperatures of 430−450 °C for 60 min under a vacuum of 13.3 MPa. The microstructure evaluation, phase analysis and distribution of elements at the interface were done using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The pressure of 25 MPa was determined as the optimum pressure in which the minimum amount of plastic deformation takes place at the joint. Different reaction layers containing intermetallic compounds, such as Al12Mg17, Al3Mg2 andα(Al) solid solution, were observed, in interfacial transition zone (ITZ). Thickness of layers was increased with increasing the operating temperature. According to the results, diffusion of aluminum atoms into magnesium alloy was more and the interface movement towards the Al alloy was observed. The maximum bond strength of 38 MPa was achieved at the temperature of 440 °C and pressure of 25 MPa. Fractography studies indicated that the brittle fracture originated from Al3Mg2 phase.%采用扩散连接方法在压力范围10~35 MPa、温度430~450°C、时间60 min,真空13.3 mPa条件下连接Al 7075和 Mg AZ31合金。采用扫描电子显微镜、X射线能谱和X射线衍射分析合金的显微组织演变、相分析和元素分布。结果表明:25 MPa 为最佳的压力条件,在此条件下接头发生最小的塑性变形;在界面过渡区可观察到含不同金属间化合物如Al12Mg17, Al3Mg2和α(Al)的固溶体反应层;随着温度的升高,反应层的厚度增大,更多的铝原子扩散进入镁合金,且界面朝着铝合金移动;在温度440°C、压力25 MPa下得到最大的结合强度38 MPa。断口形貌研究表明,脆性断裂来自于Al3Mg2相。

  15. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lingling, E-mail: daisy_chenlingling@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Gu, Yanhong, E-mail: gu_yanhong@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Lu, E-mail: liulu@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Shujing, E-mail: liushujing@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Hou, Binbin, E-mail: sohu19880815@126.com [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Liu, Qi, E-mail: 13521196884@sina.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ding, Haiyang, E-mail: dinghaiyang@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China)

    2015-06-25

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), HA), tertiary calcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}, TCP) and calcium phosphate dehydrate (CaHPO{sub 4}⋅2H{sub 2}O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT.

  16. Microstructural evolvement of wrought magnesium alloy sheet during heat treatment

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Magnesium alloy is the lightest structural metal material. As its ductility is usually limited because of its hexagonal closest packing (hcp) structure, it is significant to improve its forming performance. The primary way to achieve this goal is by grain refinement. This study explores new ways of grain refinement for cold-rolled sheet of magnesium alloy AZ31B by probing into its structural evolvement in heat treatment. It is found that recrystallization mostly takes place in the cold-rolled sheet in heattreatment, and refined and equiaxial recrystallization grains with an average diameter of (14 to 15) μm can be obtained by heattreatment at 260 °C for (60 to 90) min, which is an effective method to obtain refined symmetrical grains of magnesium alloy by heat treatment at a lower recrystallization temperature after cold-rolling.

  17. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    International Nuclear Information System (INIS)

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250 deg. C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  18. Cytocompatibility of magnesium alloys after surface fluoridation tested by human bone marrow mesenchymal cells%人骨髓间充质干细胞检测表面氟化处理镁合金材料的细胞相容性

    Institute of Scientific and Technical Information of China (English)

    姜海英; 闫征斌; 张照; 艾红军

    2011-01-01

    BACKGROUND: AZ31B magnesium alloy with surface flouridization is a new type of magnesium alloy developed by Institute of Metal Research, Chinese Academy of Sciences. Its biocompatibility is unclear.OBJECTIVE: To observe the cytocompatibility of magnesium alloys with surface fluoridation tested by human bone marrow mesenchymal cells (BMSCs).METHODS: Human BMSCs were identified and cultured. The AZ31B magnesium alloy was taken as control and the AZ31B magnesium alloy with surface fluoridation was experimental group. Human BMSCs were the test cells. Leaching liquor of the alloy in both groups was used for cell compatibility experiments in vitro in order to evaluate the biocompatibility of AZ31B magnesium alloy.RESULTS AND CONCLUSION: The cell survival rate of AZ31B magnesium alloys with surface fluoridation was significantly higher than AZ31B magnesium alloys without surface fluoridation. The toxicity of cells in the leaching liquor of AZ31B magnesium alloys with surface fluoridation was Grade 1 and was non-toxic to the basic cell growth. The biocompatibility of the AZ31B magnesium alloys with surface fluoridation is superior to the AZ31B magnesium alloys without surface fluoridation.%背景:表面氟化处理的AZ31B镁合金是中科院金属研究所新研制的镁合金,是否具有良好的生物相容性尚不确切.目的:以人骨髓间充质干细胞作为检测细胞,评价表面氟处理的镁合金材料的细胞相容性.方法:人骨髓间充质干细胞培养并予以鉴定,将镁合金AZ31B作为对照组,氟处理的镁合金AZ31B材料为实验组.以人骨髓间充质干细胞作为检测细胞,取两组材料浸提液进行体外细胞相容性实验,评价氟处理的镁合金AZ31B材料的生物相容性.结果与结论:与未经氟处理镁合金AZ31B材料相比,经氟处理镁合金AZ31B材料能显著提高细胞存活率,细胞毒性分级1级,对细胞生长基本无毒性作用.结果表明,经氟处理镁合金AZ31B材料生物相容性

  19. Fracture performance of high strength steels, aluminium and magnesium alloys during plastic deformation

    Directory of Open Access Journals (Sweden)

    Yu Haiyan

    2015-01-01

    Full Text Available A series of uniaxial tension tests were performed for 5052 and 6061 aluminum alloys, AZ31B magnesium alloy, TRIP600 and DP600 steels, to obtain a better understanding of their fracture performance. Scanning electron microscope (SEM observation of the microstructure evolution was conducted. The dimple structure, orientation relationship between the fracture surface and tensile direction, necking behavior were analyzed. The fracture mechanism and fracture mode of each material was discussed in detail. The results show that TRIP600 steel is subject to a typical inter-granular ductile fracture combined by shear fracture. DP600 steel belongs to mainly ductility mixed with normal fracture. Both 5052 and 6061 aluminum alloys are subject to a mixed ductility fracture and brittle fracture. AA5052 and AA6061 belong to a typical shear fracture and a normal fracture, respectively. Magnesium AZ31B is typical of a brittle fracture combined with normal fracture.

  20. Analysis of laser welded joint of microstructure and mechanical properties of dissimilar magnesium AZ31B and AZ91D%AZ31B/AZ91D 异种镁合金激光焊接头组织性能分析

    Institute of Scientific and Technical Information of China (English)

    刘军; 黄飞; 稼海星; 侯继军; 杜赵新

    2015-01-01

    Studies on the microstructure and properties of dissimilar magnesium AZ31B and AZ91D joints welded by CO2 laser using optical microscope,tensile test,microhardness test and etc are presented.The results show that a sound weld can be ob-tained with a laser power of 1 800 W,a welding speed of 600 mm/min and a flow rate of shielding gas of 15 L/min.Analysis of microstructure of welded joint shows that the heat affected zone is not apparent,the growth of the grains in base metal close to the fusion line are not obvious,and the grain size in weld is refined.X-ray diffraction shows that there areα-Mg andβ-Al12 Mg17 phases in the welded zone.EDS analysis shows that the element’s content of Mg,Al in the welded zone are between that of the base metal AZ91D and AZ31B.Tension results show that the fracture is mainly happened on AZ91D,which indicates that the tensile strength of joint is higher than the base metal AZ91D,and the dominant fracture mechanism is brittle fracture.The hard-ness of welded zone is higher than two base metals.%针对 AZ31B 和 AZ91D 异种镁合金材料的激光焊接问题,通过光学显微镜、拉伸试验、显微硬度测试等手段分析研究AZ31B 和 AZ91D 异种镁合金 CO2激光焊接头组织性能。结果表明:在功率为1800 W,焊接速度为600 mm/min,保护气流量为15 L/min 时,可以获得成形良好的焊缝。对焊接接头微观组织进行分析发现,接头热影响区不明显,熔合线附近母材侧晶粒未发生明显长大,焊缝晶粒明显细化;通过 XRD 检测可知焊缝区主要由α-Mg 和β-Al12 Mg17这2相组成;通过 EDS 能谱分析得到焊缝区 Mg、Al 元素的质量分数介于2种母材之间;通过拉伸试验发现,断裂位置位于 AZ91D 母材上,焊接接头抗拉强度高于AZ91D 母材,扫描断口显示断裂方式为脆性断裂;焊缝硬度高于2种母材硬度。

  1. Simulation of cylindrical cup drawing of AZ31 sheet metal with crystal plasticity finite element method

    Science.gov (United States)

    Tang, Weiqin; Li, Dayong; Zhang, Shaorui; Peng, Yinghong

    2013-12-01

    As a light-weight structural material, magnesium alloys show good potential in improving the fuel efficiency of vehicles and reducing CO2 emissions. However, it is well known that polycrystalline Mg alloys develop pronounced crystallographic texture and plastic anisotropy during rolling, which leads to earing phenomenon during deep drawing of the rolled sheets. It is vital to predict this phenomenon accurately for application of magnesium sheet metals. In the present study, a crystal plasticity model for AZ31 magnesium alloy that incorporates both slip and twinning is established. Then the crystal plasticity model is implemented in the commercial finite element software ABAQUS/Explicit through secondary development interface (VUMAT). Finally, the stamping process of a cylindrical cup is simulated using the developed crystal plasticity finite element model, and the predicting method is verified by comparing with experimental results from both earing profile and deformation texture.

  2. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHOU Hai; CHEN Qiang; GE Yuanjing; LV Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na2SiO3-NaB4O7-(NaPO3)6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCrl5 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel.

  3. Synthesis of dittmarite/Mg(OH)2 composite coating on AZ31 using hydrothermal treatment

    Science.gov (United States)

    Zhao, Qing; Mahmood, Waqas; Zhu, Yanying

    2016-03-01

    In this work, we have used hydrothermal method for the synthesis of dittmarite/Mg(OH)2 composite (DMC) layer on AZ31 alloy of magnesium. The synthesized coating was characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and energy dispersive X-ray spectroscopy (EDS). In a test immersion into the Hank's mixture for 31 days, the synthesized coating inhibited corrosion of AZ31 significantly and the amorphous calcium apatite precursor deposited on the coating surface. In another tape test, we noticed strong adhesion between the coating and substrate that eventually concludes that the synthesized coating is hydrophilic and a promising candidate to be used in the absorbable implant materials. Besides, the cytotoxicity of the AZ31 alloy with DMC coating, grown under different conditions on L-929 cells in vitro was examined indirectly through the growth inhibition method (MTT assay). The cytotoxicity of the deposited coating lie between 0 ∼ 1 that indicates it as a promising biomaterial.

  4. Analysis of the Deformability of Two-Layer Materials AZ31/Eutectic / Analiza Możliwości Odkształcania Plastycznego Materiału Dwuwarstwowego AZ31/Eutektyka

    Directory of Open Access Journals (Sweden)

    Mola R.

    2015-12-01

    Full Text Available The paper present the results of physical simulation of the deformation of the two-layered AZ31/eutectic material using the Gleeble 3800 metallurgical processes simulator. The eutectic layer was produced on the AZ31 substrate using thermochemical treatment. The specimens of AZ31 alloy were heat treated in contact with aluminium powder at 445°C in a vacuum furnace. Depending on the heating time, Al-enriched surface layers with a thickness of 400, 700 and 1100 μm were fabricated on a substrate which was characterized by an eutectic structure composed of the Mg17Al12 phase and a solid solution of aluminium in magnesium. In the study, physical simulation of the fabricated two-layered specimens with a varying thickness of the eutectic layer were deformed using the plane strain compression test at various values of strain rates. The testing results have revealed that it is possible to deform the two-layered AZ31/eutectic material at low strain rates and small deformation values.

  5. A study on microstructure and corrosion resistance of ZrO2-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    Science.gov (United States)

    Zhuang, J. J.; Guo, Y. Q.; Xiang, N.; Xiong, Y.; Hu, Q.; Song, R. G.

    2015-12-01

    ZrO2-containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K2ZrF6) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K2ZrF6-containing electrolyte were composed of MgO, MgF2 and t-ZrO2. Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K2ZrF6. Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K2ZrF6-containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K2ZrF6-free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K2ZrF6 is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K2ZrF6 has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K2ZrF6-containing electrolyte.

  6. Effect of melt conditioning on heat treatment and mechanical properties of AZ31 alloy strips produced by twin roll casting

    International Nuclear Information System (INIS)

    In the present investigation, magnesium strips were produced by twin roll casting (TRC) and melt conditioned twin roll casting (MC-TRC) processes. Detailed optical microscopy studies were carried out on as-cast and homogenized TRC and MC-TRC strips. The results showed uniform, fine and equiaxed grain structure was observed for MC-TRC samples in as-cast condition. Whereas, coarse columnar grains with centreline segregation were observed in the case of as-cast TRC samples. The solidification mechanisms for TRC and MC-TRC have been found completely divergent. The homogenized TRC and MC-TRC samples were subjected to tensile test at elevated temperature (250–400 °C). At 250 °C, MC-TRC sample showed significant improvement in strength and ductility. However, at higher temperatures the tensile properties were almost comparable, despite of TRC samples having larger grains compared to MC-TRC samples. The mechanism of deformation has been explained by detailed fractures surface and sub-surface analysis carried out by scanning electron and optical microscopy. Homogenized MC-TRC samples were formed (hot stamping) into engineering component without any trace of crack on its surface. Whereas, TRC samples cracked in several places during hot stamping process

  7. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Institute of Scientific and Technical Information of China (English)

    Chengyue Wang; Shufeng Wang; Yusheng Yao; Fuzhai Cui

    2014-01-01

    The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO) model. Osteotomies were performed in the area where last 3 star's teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6) and 316L stainless steel (n=6) distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM) and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  8. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Directory of Open Access Journals (Sweden)

    Chengyue Wang

    2014-10-01

    Full Text Available The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO model. Osteotomies were performed in the area where last 3 star׳s teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6 and 316L stainless steel (n=6 distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  9. Comportamiento frente a la corrosión y biocompatibilidad in vitro/in vivo de la aleación AZ31 modificada superficialmente

    Directory of Open Access Journals (Sweden)

    Escudero, M. L.

    2011-06-01

    Full Text Available The present work evaluates the corrosion behaviour and the in vitro/in vivo biocompatibility of the AZ31 magnesium alloy, which fulfills the mechanical requirements of bone. The corrosion kinetic of as-received AZ31 alloy was not compatible with the cell growth. To improve its performance, the AZ31 alloy was surface modified by a chemical conversion treatment in hydrofluoric acid. The magnesium fluoride layer generated by the surface treatment of AZ31 alloy enhances its corrosion behaviour, allowing the in vitro growth of osteoblastic cells over the surface and the in vivo formation of a highly compact layer of new bone tissue. These results lead to consider the magnesium fluoride coating as necessary for potential use of the AZ31 alloy as biodegradable and absorbable implant for bone repair.En el presente trabajo se ha estudiado el comportamiento frente a la corrosión y la biocompatibilidad in vitro/in vivo de la aleación de magnesio AZ31, cuyas propiedades mecánicas son superiores a los requisitos mecánicos del hueso. La aleación en estado de recepción ha mostrado una cinética de corrosión no compatible con el crecimiento celular. Para mejorar su comportamiento, el material ha sido modificado superficialmente mediante tratamiento de conversión química en ácido fluorhídrico. La capa de fluoruro de magnesio generada tras este tratamiento mejora el comportamiento del material frente a la corrosión, permitiendo el crecimiento in vitro de células osteoblásticas sobre su superficie y la formación in vivo de una capa de nuevo tejido óseo muy compacta. Estos resultados permiten concluir que el recubrimiento de fluoruro de magnesio es necesario para que el material AZ31 pueda ser potencialmente aplicado como implante biodegradable y reabsorbible en reparaciones óseas.

  10. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  11. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    OpenAIRE

    Berat Barıs BULDUM; Aydın SIK; Iskender OZKUL

    2013-01-01

    Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attra...

  12. Corrosion behavior of magnesium and magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); ZHANG Wei(张巍)

    2004-01-01

    The automotive industry has crossed the threshold from using magnesium alloys in interior applications such as instrument panels and steering wheels to unprotected environment such as oil pan, cylinder head and wheels. The expanding territory of magnesium leads to new challenges: mainly environmental degradation of the alloys used and how they can be protected. The present critical review is aimed at understanding the corrosion behavior of magnesium and magnesium alloys in industrial and marine environments, and the effect of microstructure, additive elements and inhibitors on the corrosion mechanism.

  13. Quick Surface Treatment of AZ31B by AC Micro-arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    WANG Shenglin; ZHANG Peng; DU Yunhui; WANG Yujie; HAO Zhiqiang

    2014-01-01

    In order to explore an effective way to shorten treatment time and enhance the quality of treatment coating, AC micro-arc oxidation was conducted to treat the surface of AZ31B deformation magnesium alloy in KF+KOH treatment solution. The influences of micro-arc oxidation parameters such as concentration of KF, concentration of KOH, output voltage of booster, temperature of treatment solution, and treatment time on treatment coating thickness were raveled out under different conditions. The structure and composition of treatment coating were determined, the growth mechanism of treatment coating was discussed, and the quick surface treatment technology for compact treatment coating with maximum thickness was developed. The experimental results show that:A maximum 33μm-thick compact treatment coating, consisting of MgF2 and MgO mainly, can be formed on AZ31B in 112s under the conditions of 1 132 g/L KF, 382 g/L KOH, 66 V for output voltage of booster and 34℃of treatment solution which were optimized by a genetic algorithm from the model established by artificial neural networks. There are no“crater-shaped”pores in this treatment coating as the heat shock resulting from the smooth variation of AC sinusoidal voltage is far smaller than that of the rigidly varied DC or pulse current. The treatment time is only one sixth of that adopted in the other surface treatment technology at best, principally for the reason that the coating can always grow irrespective of the electric potential of AZ31B. This investigation lays a firm foundation for the extensive application of magnesium alloy.

  14. Role of multi-microalloying by rare earth elements in ductilization of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yuanding Huang

    2014-03-01

    Full Text Available The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys. The amount of each rare earth element is controlled below 0.4 wt.% in order not to increase the cost of alloy largely. The synergic effects from the multi-microalloying with rare earths on the mechanical properties are explored. The obtained results show that the as-cast magnesium alloys multi-microalloying with rare earths possesses a quite high ductility with a tensile strain up to 25–30% at room temperature. Moreover, these alloys exhibit much better corrosion resistance than AZ31 alloy. The preliminary in situ neutron diffractions on the deformation of these alloys indicate that the multi-microalloying with rare earths seems to be beneficial for the activation of more slip systems. The deformation becomes more homogeneous and the resultant textures after deformation are weakened.

  15. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2006-04-01

    Full Text Available Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming were clarified in terms of roll speeds and roll gaps between upper and lower rolls.Findings: In the hot-rolling process, a temperature exceeding 200°C was chosen to keep cast products from cracking. An appropriate annealing temperature was effective for homogenizing the microstructure of the rolled cast sheets after the strip casting process. The grain size of the manufactured wrought magnesium alloys sheet was less than 10 micrometers. The obtained magnesium alloy sheet exhibited an equivalent limiting drawing ratio in a warm-drawing test.Research limitations/implications: AZ31 were used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Casting temperatures were varied from 630°C to 670°C to find the best casting conditions. Roll casting speeds were varied from 5m/min to 30 m/min in order to examine which roll speed was appropriate for solidifying the molten magnesium.Practical implications: It was found that the cast magnesium sheet manufactured by roll strip casting could be used for plastic forming if the appropriate magnesium sheets were produced after the roll casting process.Originality/value: This paper showed the effectiveness of twin roll casting for magnesium alloys by a horizontal roll caster.

  16. Magnesium as Biodegradable Implant Material

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Drawbacks associated with permanent metallic implants lead to the search for degradable metallic biomaterials. Magnesium alloys have been highly considered as Mg has a high biocorrosion potential and is essential to bodies. In this study, corrosion behaviour of pure magnesium and magnesium alloy AZ31 in both static and dynamic physiological conditions (Hank's solution) has been investigated. It is found that the materials degrade fast at beginning, then stabilize after 5 days of immersion. High purity in th...

  17. The hot blow forming of AZ31 Mg sheet: Formability assessment and application development

    Science.gov (United States)

    Carter, Jon T.; Krajewski, Paul E.; Verma, Ravi

    2008-11-01

    The hot blow forming of magnesium sheet offers significant opportunity for forming complex, lightweight parts for automotive applications. This paper characterizes the elevated-temperature formability of AZ31 magnesium sheet materials and the effect of processing conditions on the performance of these materials. In addition, magnesium sheet application development at General Motors Corporation is reviewed.

  18. Biodegradable poly(lactide-co-glycolide) coatings on magnesium alloys for orthopedic applications.

    Science.gov (United States)

    Ostrowski, Nicole J; Lee, Boeun; Roy, Abhijit; Ramanathan, Madhumati; Kumta, Prashant N

    2013-01-01

    Polymeric film coatings were applied by dip coating on two magnesium alloy systems, AZ31 and Mg4Y, in an attempt to slow the degradation of these alloys under in vitro conditions. Poly(lactic-co-glycolic acid) polymer in solution was explored at various concentrations, yielding coatings of varying thicknesses on the alloy substrates. Electrochemical corrosion studies indicate that the coatings initially provide some corrosion protection. Degradation studies showed reduced degradation over 3 days, but beyond this time point however, do not maintain a reduction in corrosion rate. Scanning electron microscopy indicates inhomogeneous coating durability, with gas pocket formation in the polymer coating, resulting in eventual detachment from the alloy surface. In vitro studies of cell viability utilizing mouse osteoblast cells showed improved biocompatibility of polymer coated substrates over the bare AZ31 and Mg4Y substrates. Results demonstrate that while challenges remain for long term degradation control, the developed polymeric coatings nevertheless provide short term corrosion protection and improved biocompatibility of magnesium alloys for possible use in orthopedic applications. PMID:23053803

  19. Resistance spot welding of AZ series magnesium alloys: Effects of aluminum content on microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Niknejad, Seyedtirdad, E-mail: snikneja@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Ave., Waterloo, Ontario, Canada N2l 3G1 (Canada); Liu, Lei [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Lee, Mok-Young [Research Institute of Industrial Science and Technology, Pohang 790-600 (Korea, Republic of); Esmaeili, Shahrzad; Zhou, Norman Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Ave., Waterloo, Ontario, Canada N2l 3G1 (Canada)

    2014-11-17

    The microstructural evolution of the spot welded AZ31, AZ61 and AZ80 magnesium alloys was studied via optical and scanning electron microscopy. As the Al content of the magnesium base alloy increased from 3 wt% (AZ31) to 6% (AZ61) and 8% (AZ80), columnar to equi-axed dendrite transition and grain refinement in the fusion zone were enhanced. However, the increasing amount of the β-Mg{sub 17}(Al,Zn){sub 12} phase in the heat affected zone (HAZ) and fusion zone (FZ) resulted in the reduction of the tensile shear strengths of the AZ61 and AZ80 welds compared to those of AZ31 welds. Moreover, in the tensile-shear testing, the AZ61 and AZ80 welds failed in the heat affected zone along the fusion boundary, because micro-cracking occurred preferentially at the interfaces between β particles and Mg matrix. Post-weld solutionizing treatment was found to significantly reduce the quantity of β particles in heat affected and fusion zones of AZ61 and AZ80 welds. This led to an increase in the weld strengths of AZ61 and AZ80 alloys because the heat treatment eliminated the β particles and cracks propagated into the coarse-grained heat affected zone and then base material. For the heat treated welds, grain size was found as a major factor in the failure mode.

  20. Purely inorganic coatings based on nanoparticles for magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Feil, Florian [DECHEMA e.V., Karl-Winnacker-Institut, Frankfurt am Main (Germany)], E-mail: feil@dechema.de; Fuerbeth, Wolfram; Schuetze, Michael [DECHEMA e.V., Karl-Winnacker-Institut, Frankfurt am Main (Germany)

    2009-03-30

    The chemical nanotechnology is offering a chance to apply stable inorganic coatings onto magnesium alloys. The cast alloy AZ91 as well as the wrought alloy AZ31 could be dip-coated with aqueous dispersions based on commercially available silica particles and various additives. The high surface activity of the nanoparticles and appropriate additives, e.g. boron, aluminium or alkali salts, help to densify these coatings under moderate conditions even suitable for those thermally precarious magnesium alloys. Another coating technique is based on the electrophoretic deposition of nanoparticles already containing all sintering aids. These particles could be synthesised by a base-catalysed sol-gel process. Polydiethoxysiloxane can act as an adhesion promoter for these coatings. Additionally concentration gradients of different oxides within these particles can adjust the coating properties, too. Usually single coatings are very thin (200-500 nm). However, multiple coating applications as well as a process involving special particle mixtures lead to coatings with a thickness of up to several micrometers. Even after thermal treatment at 200 or 400 deg. C these coatings stay crack-free. The composition and texture of these coatings were studied using IR, atomic force microscopy (AFM), scanning electron microscopy (SEM) and other techniques. Electrochemical impedance measurements show an improvement of the corrosion performance by these coatings. The coating resistance is improving with the coating thickness.

  1. New Technique of Casting-rolling Strips for Semi-solid Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    Shuisheng XIE; Maopeng GENG; Xinmin ZHOU; Ying ZHANG; Songyang ZHANG; Yanchun WANG; Guojie HUANG

    2005-01-01

    The conjugation of semi-solid process technique and casting-rolling technique applied to produce the magnesium strips was studied. The semi-solid slurry hasbeen prepared continuously by the mechanical method and its temperature was controlled strictly at the same time. AZ91D and AZ31 casting magnesium alloys were applied to the experiment.The casting-rolling strips with non-dendritic structure were obtained and its main mechanical property is better. The process ability of the casting-rolling strips was studied. It is significative to link the semi-solid process techniques and casting-rolling techniques, through which we can get high quality magnesium alloy strips with non- dendritic structure and improve the overall properties of the products.

  2. Effect of materials and temperature on the forward extrusion of magnesium alloys

    International Nuclear Information System (INIS)

    Magnesium alloys are being extensively used in weight-saving applications and as a potential replacement for plastics in electronic and computer applications. However, processing of magnesium has always been a challenge for manufacturing industries owing to their high brittleness despite their good EMI shielding property and high specific strength. Despite these advantages, they are limited by their processability. The present work aims to evaluate lower temperature formability of magnesium alloys. Three different materials were selected for axisymmetric extrusion tests, namely AZ31, AZ61 and the forging alloy, ZK 60. To establish the size and capacity of the press required to perform these forming trials and to know the formability, simulation using finite element analysis was carried on a representative material AZ31 using the properties established based on earlier work. A die set with a die shoe was designed to perform the forward extrusion trials. The area reduction ratio for forward extrusion was fixed at 41% for the die design and simulation. The maximum strain is given as ln(Ao/Af) ∼ 0.88 in the case of forward extrusion. The temperature was varied with a temperature controller built in-house from room temperature (RT) to 300 deg.C. However, the results provided below only include the tests carried out at RT, 100, 150, 175 and 200 deg.C. Although the forming trials were successful above 200 deg.C, there was difficulty in removing the specimens from the die cavity. Secondly, the process of removing the samples in the case of AZ31 and ZK 60 resulted in cracking, so it was difficult to evaluate the samples and the process. However, AZ61 samples did not show any evidence of crack formation during ejection of the formed sample. Simulation results and experimental trials showed that magnesium (AZ31) could be easily formed at elevated temperatures of 300 deg.C. Though there was a good correlation on the yield point prediction between simulation and experimental

  3. [Research on the mechanical properties of bone scaffold reinforced by magnesium alloy/bioceramics composite with stereolithography double channels].

    Science.gov (United States)

    Li, Changhai; Lian, Qin; Zhuang, Pei; Wang, Junzhong; Li, Dichen

    2015-02-01

    Focusing on the poor mechanical strength of porous bioceramics bone scaffold, and taking into account of the good mechanical properties of biodegradable magnesium alloy, we proposed a novel method to fabricate magnesium alloy/bioceramics composite bone scaffold with stereolithography double channels. Firstly, a scaffold structure without mutually connected double channels was designed. Then, an optimized bioceramics scaffold was fabricated according to stereolithography and gel-casing. Molten AZ31 magnesium alloy was perfused into the secondary channel of scaffold by low-pressure casting, and magnesium alloy/bioceramics composite bone scaffold was obtained when magnesium alloy was solidified. The compression test showed that the strength of bioceramics scaffold with only one channel and without magnesium alloy was (9.76 ± 0.64) MPa, while the strength of magnesium alloy/bioceramics composite scaffold with double channels was (17.25 ± 0.88) MPa. It can be concluded that the magnesium alloy/bioceramics composite is obviously able to improve the scaffold strength.

  4. Mechanical property and formability of AZ31B extruded tube at elevated temperature

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The mechanical properties of AZ31B magnesium alloy tube were tested by ring hoop tension test at different temperatures.The formability for tube hydroforming was also evaluated by free-expansion test. The results show that there exists a quick decrease of total elongation along hoop direction at the temperature range of 150-230 ℃, which is quite different from that along axial direction. The total elongation along hoop direction of welded tube is quite close to that of seamless tube until 230 ℃ is reached. At higher temperature, the total elongation for seamless tube begins to increase while the value for welded tube continues to decrease.The maximum free expansion ratio of seamless tube increases considerably as temperature increases and reaches the maximum value of 30% at 170 ℃, then decreases quickly at higher temperature.

  5. Aqueous deposition of calcium phosphates and silicate substituted calcium phosphates on magnesium alloys

    International Nuclear Information System (INIS)

    Attempts were made to deposit homogeneous films of calcium phosphates (CaPs) on two magnesium alloy systems, AZ31 and Mg–4Y, through an aqueous phosphating bath method. The deposition of silicate substituted CaPs by this aqueous method was also explored as silicate substitution is believed to increase the bioactivity of CaPs. The effect of doped and undoped coatings on the in vitro degradation and bioactivity of both alloy systems was studied. FTIR and EDX confirmed the deposition of Ca, P, and Si on both alloys and the coatings appeared to consist primarily biphasic mixtures of hydroxyapatite and β-TCP. These largely inhomogeneous coatings, as observed by SEM, were not shown to have any significant effect on maintaining the physiological pH of the culture medium in comparison to the uncoated samples, as the pH remained approximately in the 8.4–8.7 range. Interestingly, despite similar pH profiles between the coated and uncoated samples, CaP coatings affected the degradation of both alloys. These doped and undoped calcium phosphate coatings were observed to decrease the degradation of AZ31 whereas they increased the degradation of Mg–4Y. In vitro studies on cell attachment using MC3T3-E1 mouse osteoblasts showed that between the uncoated alloys, Mg–4Y appeared to be the more biocompatible of the two. Silicate substituted CaP coatings were observed to increase the cell attachment on AZ31 compared to bare and undoped CaPs coated samples, but did not have as great of an effect on increasing cell attachment on Mg–4Y.

  6. Effect of Native Oxide Film on Commercial Magnesium Alloys Substrates and Carbonate Conversion Coating Growth and Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    Sebastián Feliu, Jr.

    2014-03-01

    Full Text Available Possible relations between the native oxide film formed spontaneously on the AZ31 and AZ61 magnesium alloy substrates with different surface finish, the chemistry of the outer surface of the conversion coatings that grows after their subsequent immersion on saturated aqueous NaHCO3 solution treatment and the enhancement of corrosion resistance have been studied. The significant increase in the amount of aluminum and carbonate compounds on the surface of the conversion coating formed on the AZ61 substrate in polished condition seems to improve the corrosion resistance in low chloride ion concentration solutions. In contrast, the conversion coatings formed on the AZ31 substrates in polished condition has little effect on their protective properties compared to the respective as-received surface.

  7. Development of manufacturing process of wrought magnesium alloy sheets by twin roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2007-01-01

    Full Text Available Purpose: The purpose of the work is to development of a strip casting technology for manufacturing magnesiumalloy sheets. The aim of the work is to establish a manufacturing process and technology to facilitate theeconomical manufacture of high-strength magnesium sheet alloys.Design/methodology/approach: A horizontal type twin roll caster was used to manufacture magnesium alloysheets. Pair of copper alloy roll, pure copper roll and steel roll was used for the horizontal type twin roll caster.The diameter of the rolls was 300mm and the width of rolls was 100 and 150mm.Findings: The magnesium alloy sheets could be succcessfully manufactured by the horizontal twin roll caster. Theproduct sheet thickness in the present experiment was 2.0 to 5.0mm. The equiaxed microstrucure was observed incast magnesium alloys when a pair of copper and cupper aolly rolls were used. The mean grain size of the castmagnesium alloys strip was from 30 to 60 micrometers. After hot rolling process, the grain size was reduced to about10 micrometers. The obtained magnesium alloy sheet indicated a good plastic formability by a warm-drawing test.Research limitations/implications: The superheat in the experiment was between 15ºC and 30ºC, also anappropriate hot rolling temperature was 250ºC for AZ31, AZ61 and AM60, 300ºC for AZ91.Practical implications: The proposed manufacturing process was effective from the view point of economicalmanufacturing process as well as of formation of rapid solidification microstructures. Introducing the twin rollcasting technology enable to manufacture magnesium sheet alloys with high aluminum contents, such as AZ61,AM60 and AZ91.Originality/value: AZ31, AM60, AZ61 and AZ91 wrought magnesium alloy sheets can be manufacturedeconomically by twin roll casting. These cast sheet can be hot rolled and the proposed manufacturing processenables manufacturer to manufacure thin magnesium alloy sheets with high aluminum contents such as AM60,AZ61 and AZ

  8. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  9. Formation and characterization of cerium conversion coatings on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Lingjie; LEI Jinglei; YU Shenghai; TIAN Yujing; JIANG Qiquan; PAN Fusheng

    2008-01-01

    Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy (XPS) analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce(IV) and trivalent cerium Ce(III) species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy (AFM) images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential (Ecorr) measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.

  10. Recrystallization behaviour of fine-grained magnesium alloy after hot deformation

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Annealing behaviors of hot-deformed magnesium alloy AZ31 were studied at temperatures from 300 to 673 K by optical and SEM/EBSD metallographic observation. Temperature dependence of the average grain size(D) is categorized into three temperature regions, i.e. an incubation period for grain growth, rapid grain coarsening, and normal grain growth. The number of fine grains per unit area, however, is reduced remarkably even in incubation period. This leads to grain coarsening taking place continuously in the whole temperature regions. In contrast, the deformation texture scarcely changes even after full annealing at high temperatures. It is concluded that the annealing processes operating in hot-deformed magnesium alloy with continuous dynamic recrystallized grain structures can be mainly controlled by grain coarsening accompanied with no texture change, that is, continuous static recrystallization.

  11. Discontinuous Dynamic Recrystallization during Accumulative Back Extrusion of a Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    S.M. Fatemi-Varzaneh

    2013-12-01

    Full Text Available The study of nucleation mechanism of new grains during severe plastic deformation of magnesium alloys is of great importance to control the characteristics of final microstructures.  To investigate the role of discontinuous recrystallization, a wrought AZ31 magnesium alloy was deformed by accumulative back extrusion process at 330 °C.  The obtained microstructures were studied using optical and field emission microscopy as well as electron back scattered diffraction techniques.  The results demonstrated that the fine and ultrafine grains formed along the prior grain boundaries yielding a bimodal structure.  The EBSD analysis showed that the new grains exhibit a similar basal texture to deformed grains, which may confirm the operation of strain induced boundary migration mechanism.

  12. Effects of the types of overlap on the mechanical properties of FSSW welded AZ series magnesium alloy joints

    Science.gov (United States)

    Wang, Dan; Shen, Jun; Wang, Lin-Zhi

    2012-03-01

    The effects of the types of overlap on the mechanical properties of the friction stir spot welding (FSSW) welded AZ series magnesium alloy joints were investigated by microstructural observations, microhardness tests, and tensile tests. The results show that the microstructure of the stir zone adjacent to the periphery of the rotating pin is mainly composed of the upper sheet. The average distance D between the longitudinal segment of the curved interface and the keyhole periphery, the tensile shear force, and the microhardness of the stir zone of the FSSW welded AZ61 alloy joint are the highest in all samples. During FSSW of AZ31 and AZ61 dissimilar magnesium alloys, the irregular deformation of the longitudinal segment of the curved interface appears, while the microhardness of the stir zone is higher when AZ61 alloy is the upper sheet. Moreover, the microhardness of the stir zone increases initially and then decreases sharply in the longitudinal test position.

  13. Improvement of wear resistance of AZ31 and AZ91HP by high current pulsed electron beam treatment

    Institute of Scientific and Technical Information of China (English)

    GAO Bo; HAO Sheng-zhi; DONG Chuang; TU Gan-feng

    2005-01-01

    The surface modification of magnesium alloys (AZ31 and AZ91HP) was studied by a high current pulsed electron beam(HCPEB). The results show that the cross-sectional microhardness of treated samples increases not only in the heat affected zone(HAZ), but also beyond HAZ, reaching over 250 μm. This is due to the action of quasi-static thermal stress and the shock thermal stress wave with materials, which result in its fast deformation on the surface layer and so increases microhardness. For the AZ91HP alloy, a nearly complete dissolution of the intermetallic phase Mg17Al12 is observed, and a super-saturated solid solution forms on the re-melted surface, which is due to the solute trapping effect during the fast solidification process. Measurements on sliding wear show that wear resistance is improved by approximately 5.6 and 2.4 times for the AZ31 and AZ91HP respectively, as compared with as-received samples.

  14. A study of weldability and fracture modes in electron beam weldments of AZ series magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chi, C.-T. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China) and System Manufacturing Center, Chung-Shan Institute of Science and Technology, PO Box 90008-14, Sanxia 237, Taipei, Taiwan (China)]. E-mail: joseph.mse92g@nctu.edu.tw; Chao, C.-G. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: c_g_chao@hotmail.com; Liu, T.-F. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: coe@cc.nctu.edu.tw; Wang, C.-C. [Graduate School of Industrial Design and Architecture, Shih-Chien University, Taipei 104, Taiwan (China)]. E-mail: zcwang@mail.usc.edu.tw

    2006-11-05

    Given the growing need for environmental protection and lightweight construction, electron beam welding (EBW) is becoming the most important welding technology because it can compensate for the poor formability of magnesium alloys. This paper examines interactions between the properties of three AZ series magnesium alloys and welding conditions. The EBW process can yield four kinds of defect in a weld: cavities, the heat-affected zone (HAZ), undercuts, and root concavities. These defects obviously induce stress concentrations in the weld, and may seriously damage its strength. Additionally, the distribution of precipitates ({gamma} phase, Mg{sub 17}Al{sub 12}) in the fusion zone (FZ) changes from a relatively small number of scattered particles to a dense population of dendrites as the Al content of the magnesium alloy increases. Under excessive tensile stress, alloy weldments break in one of two fracture modes: an irregular FZ fracture, or a regular HAZ fracture. AZ31B usually exhibits the former mode and AZ91D the latter, while AZ61A exhibits each mode half the time. The overall weldability, which depends on the random distribution of these precipitates and defects, is found to be greatest for the AZ61A alloy. The best process window, on the other hand, is found for the AZ91D alloy. Finally, we obtain optimum parameters for the EBW process and empirical formulae for the weldment strength as a function of these parameters. These results are closely related to each other.

  15. Fibre Laser Cutting and Chemical Etching of AZ31 for Manufacturing Biodegradable Stents

    Directory of Open Access Journals (Sweden)

    Ali Gökhan Demir

    2013-01-01

    Full Text Available The use of magnesium-alloy stents shows promise as a less intrusive solution for the treatment of cardiovascular pathologies as a result of the high biocompatibility of the material and its intrinsic dissolution in body fluids. However, in addition to requiring innovative solutions in material choice and design, these stents also require a greater understanding of the manufacturing process to achieve the desired quality with improved productivity. The present study demonstrates the manufacturing steps for the realisation of biodegradable stents in AZ31 magnesium alloy. These steps include laser microcutting with a Q-switched fibre laser for the generation of the stent mesh and subsequent chemical etching for the cleaning of kerf and surface finish. Specifically, for the laser microcutting step, inert and reactive gas cutting conditions were compared. The effect of chemical etching on the reduction in material thickness, as well as on spatter removal, was also evaluated. Prototype stents were produced, and the material composition and surface quality were characterised. The potentialities of combining nanosecond laser microcutting and chemical etching are shown and discussed.

  16. Comportamiento mecánico de la aleación AZ31 reforzada con nanofibras de carbono

    Directory of Open Access Journals (Sweden)

    Adeva, P.

    2010-12-01

    Full Text Available The aim of this study is to investigate the effect of reinforcing AZ31 with carbon nanofibres. The materials AZ31, AZ31-1 % C y AZ31-2 % C were produced by a conventional powder metallurgy route consisting of mechanical mixing of nanofibres and powders of AZ31, cool compactation and extrusion at 350 °C. After extrusion the three materials exhibited a recrystallized microstructure of similar grain size, fine and rather inhomogeneous. Furthermore, they presented a weak fibre texture with basal plane parallel to the extrusion direction. The tensile properties were affected by the nanofibres presence only at 100 °C. At this temperature, yield strength and tensile strength were 30% higher than in the unreinforced alloy.

    En este trabajo se ha estudiado el efecto de la adición de nanofibras de carbono en las propiedades mecánicas de la aleación AZ31 procesada por una ruta pulvimetalúrgica convencional. Se prepararon tres materiales, AZ31, AZ31- 1 % C y AZ31-2 % C. Tras una mezcla mecánica de las nanofibras con los polvos de AZ31, se precompactaron en frío y se extruyeron a 350 °C. Los tres presentan una microestructura recristalizada con un tamaño de grano similar, fino aunque algo heterogéneo. Los tres materiales presentan una débil textura de fibra con el plano basal paralelo a la dirección de extrusión. Las propiedades mecánicas a tracción únicamente se ven afectadas por la presencia de nanofibras a 100 °C superando los materiales reforzados en un 30 % a los valores de límite elástico y resistencia de la aleación sin reforzar.

  17. Enhanced corrosion resistance of magnesium alloy by a silane-based solution treatment after an in-situ formation of the Mg(OH)2 layer

    Science.gov (United States)

    Gong, Fubao; Shen, Jun; Gao, Runhua; Xie, Xiong; Luo, Xiong

    2016-03-01

    A novel organic-inorganic Mg(OH)2/silane surface layer has been developed for corrosion protection of AZ31 magnesium alloy. The results of electrochemical impedance spectroscopy (EIS), the immersion tests, Fourier-transform infrared spectroscopy (FTIR) and sellotape tests showed that the Mg(OH)2/silane-based composite surface layer possessed excellent corrosion resistance and very good adhesion due to the formation of Si-O-Mg bond between Mg(OH)2 layer and silane layer. Electrochemical impedance spectroscopy tests results indicated that for the long-term corrosion protection of AZ31 the increase of the curing temperature improved the impedance of the composited layer when the curing temperature was lower than 130 °С. However, the impedance of the composited layer deceased when the curing temperature was more than 130 °С due to the carbonization of the silane layer.

  18. Enhanced corrosion resistance of magnesium alloy by a silane-based solution treatment after an in-situ formation of the Mg(OH)2 layer

    Science.gov (United States)

    Gong, Fubao; Shen, Jun; Gao, Runhua; Xie, Xiong; Luo, Xiong

    2016-03-01

    A novel organic-inorganic Mg(OH)2/silane surface layer has been developed for corrosion protection of AZ31 magnesium alloy. The results of electrochemical impedance spectroscopy (EIS), the immersion tests, Fourier-transform infrared spectroscopy (FTIR) and sellotape tests showed that the Mg(OH)2/silane-based composite surface layer possessed excellent corrosion resistance and very good adhesion due to the formation of Si-O-Mg bond between Mg(OH)2 layer and silane layer. Electrochemical impedance spectroscopy tests results indicated that for the long-term corrosion protection of AZ31 the increase of the curing temperature improved the impedance of the composited layer when the curing temperature was lower than 130 °C. However, the impedance of the composited layer deceased when the curing temperature was more than 130 °C due to the carbonization of the silane layer.

  19. Galvanic corrosion behaviour of carbon fibre reinforced polymer/magnesium alloys coupling

    International Nuclear Information System (INIS)

    Highlights: • The coupling of T300/648 and Mg–Li shows a large driving force for galvanic corrosion. • The galvanic activity of T300/648 coupled to Mg–Li increases with the increase of Li. • The duration of the current instability in T300/648 and magnesium coupling increases with the increase of Li. • The micro-arc oxidation film with double-layer exhibit good inhibiting effect on galvanic corrosion. - Abstract: The galvanic corrosion behaviour of carbon fibre reinforced polymer (CFRP, T300/648) in contact with different magnesium alloys (AZ31, LZ91 and LZ141) in a sodium chloride solution and the influence of micro-arc oxidation (MAO) film on the corrosion behaviour of CFRP/magnesium alloys coupling were investigated using the electrochemical method. The results showed that the galvanic activity of CFRP/magnesium alloys coupling increased with the increase of lithium concentrations. The duration of the inhibitory effect of MAO film on the corrosion of CFRP/Mg–Li coupling is longer than that of CFRP/Mg–Al coupling due to its double-layer structure

  20. Technology research on magnesium alloy sheets in horizontal continuous casting process%镁合金薄板连续铸轧技术研究

    Institute of Scientific and Technical Information of China (English)

    邢预恩; 张根保; 要二仓

    2012-01-01

    Ultra-thin, ultra-wide and high quality magnesium alloy sheets have a great market demand. However, magnesium alloy posseses poor plastic formability at room temperature, magnesium alloy sheets of horizontal continuous casting exist defects. Based on the AZ31 magnesium alloy continuous casting and rolling technology research, the result that the secondary cooling is a very effective method for controlling grain size is obtained, which improves the quality of magnesium alloy sheets. Prehat treatment before rolling and multiple-rolling can make the grain dynamic re-cry stallized and refined, which are the prerequisite conditions for the production of high-quality alloy thin sheet By continuous casting and rolling, the ultrathin, ultra-wide, high quality magnesium alloy thin sheet can be produced.%优质超薄的镁合金宽幅薄板市场需求巨大,但镁合金的室温塑性加工能力较差,水平连铸生产的镁合金薄板存在缺陷.本文通过对AZ31镁合金薄板连续铸轧技术研究,得出水平连铸后二次冷却是非常有效的控制晶粒尺寸的方法,改善了连铸镁板质量.轧前经预热处理和多道次轧制,可以使晶粒形成动态再结晶,使晶粒细化,是取得良好薄板的先决条件.经过连续铸轧可以得到优质超薄超宽的镁合金薄板带材.

  1. The cold-rolling behaviour of AZ31 tubes for fabrication of biodegradable stents.

    Science.gov (United States)

    Zhang, Yaowu; Kent, Damon; Wang, Gui; StJohn, David; Dargusch, Matthew S

    2014-11-01

    Mg alloys are receiving considerable attention for biomedical stents due to their combination of good mechanical properties and high biodegradability. Cold rolling is necessary to process Mg alloy tubes before final drawing and fabrication of the magnesium stents. In this paper, cold-rolled tubes were subjected to a cross-sectional reduction rate (ε) of up to 19.7%, and were further processed at various ratios of wall-thickness to diameter reduction (Q) from 0 to 2.24 with a constant ε of 19.7%. The results show that the cold-rolled tubes exhibited a rise in ultimate tensile strength (UTS), yield strength (YS), and a reduction in elongation as ε increased from 5.5% to 19.7%. UTS, YS and elongation decreased when Q was increased from 0 to 2.24. Mechanical twinning was observed and analysed. Extension twins increased with increasing ε and were almost saturated at a ε of 16.5%. Extension twins play an important role in determining the evolution of mechanical behaviour in the case of increasing ε, whilst contraction/double twins and secondary extension twins have a large effect on mechanical behaviour in the case of varying Q. The results indicate that the proportions and types of twins play a major role in determining the mechanical behaviour of the AZ31 tubes.

  2. Imparting passivity to vapor deposited magnesium alloys

    Science.gov (United States)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  3. Extension twin variant selection during uniaxial compression of a magnesium alloy

    DEFF Research Database (Denmark)

    Pei, Y.; Godfrey, A.; Jiang, J.;

    2012-01-01

    Samples of the magnesium alloy AZ31 have been deformed by compression to strains of 5% and 10% and microstructural observations made to investigate the activation of specific {1 0 1¯ 2} extension twin variants. The twinning has been analyzed on a grain-by-grain basis for more than 260 grains to...... determine both the number of extension twin variants in each grain, and the volume fraction of each. At 5% strain approx. 30% of the grains contain twins corresponding to variants with the third or lower ranked Schmid factor, with the fraction increasing to 40% after 10% compression. A grain size effect is...... also observed in that smaller grains are less likely to contain lower ranked twin variants. For both 5% and 10% compression no clear relationship exists between the volume fraction of each twin variant in a given grain population and the Schmid factor for the twin variant. A positive linear...

  4. The developing strategy of Chinese magnesium and magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZUO; Tie-yong; DU; Wen-bo

    2005-01-01

    The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium products with high value, such as the wrought magnesium alloys, and their applications are insufficient. Chinese magnesium industry should develop toward the direction of large scale, specialization and collectivization in the future. The enterprises should enhance the level of management and reinforce the international competing ability with the help of governmental policies.

  5. 工艺参数对激光焊接镁合金气孔率的影响%Effect of Laser Welding Parameters on Porosity Rate in Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    郭彦兵; 童彦刚; 贺晓娜; 邓彩萍

    2011-01-01

    采用CO2激光器对挤压成型的镁合金板材AZ31B进行平板拼焊,对不同焊接参数条件下焊缝的气孔率进行分析,从而弄清了激光焊接参数对其气孔率的影响,为进一步研究降低镁合金激光焊的气孔率奠定了基础.%The CO2 laser weld was carried out on AZ31B extruded alloy.The effects of laser welding parameters on the porosity rate in laser beads were studied under different experimental method.The study lays down a solid foundation for reducing the porosity rate of magnesium alloy in laser welding.

  6. 镁合金蜂窝板隔声性能分析%Sound Insulation Performance Analysis of Magnesium Honeycomb Panel

    Institute of Scientific and Technical Information of China (English)

    谷秀娥; 权高峰; 石琳

    2011-01-01

    The sandwich panels made up of AZ31 magnesium alloy sheet with the AZ31 magnesium alloy honeycomb core and AZ31 magnesium alloy sheet with the magnesium-aluminum honeycomb core were prepared respectively. Their sound insulation properties for different structural parameters of the honeycomb cores were measured. It is expected that the vibration and noise of the floor or wall of the vehicles can be greatly reduced if these honeycomb panels are applied, the riding comfort can be greatly improved and the energy efficiency can be raised. So, these panels have practical significance in transportation engineering.%采用AZ31镁合金板材、AZ31镁合金蜂窝芯、铝合金蜂窝芯制备了镁合金蜂窝板和镁-铝蜂窝板,并测定具有不同结构参数的蜂窝板的隔声性能.预期高隔声镁合金蜂窝板应用于交通运输装备上,将可提高地板或壁板的减振降噪能力,极大改善乘坐的舒适性,提高能源效率.

  7. On the deformation twinning of Mg AZ31B

    DEFF Research Database (Denmark)

    Abdolvand, Hamidreza; Majkut, Marta; Oddershede, Jette;

    2015-01-01

    variants was non-negligible. The CPFE simulation indicates that there is a small variation in the stress within each grain in the elastic regime, which increases drastically upon the onset of plasticity. One of the significant outcomes of this work is the new statistical information on the interaction...... extension twinning as a deformation mode due to the lack of easy-slip systems. In this work, experiments were devised to study extension twinning in a polycrystalline Mg alloy AZ31B with a strong basal rolling texture by tensile deformation parallel to the plate normal. Three-dimensional synchrotron X......-ray diffraction (3DXRD) was used to map the center-of-mass positions, volumes, orientations, elastic strains, and stress tensors of over 1400 grains in-situ up to a true strain of 1.4%. More than 700 tensile twins were observed to form in the mapped volume under deformation. The measured center-of-mass positions...

  8. Microscopic Damage Analysis of AZ31 Magnesium Alloy Sheet in Thermal Stamping%AZ31镁合金板材温热冲压成形微观损伤分析

    Institute of Scientific and Technical Information of China (English)

    王瑞泽; 陈章华; 李雨洁; 臧勇

    2013-01-01

    在Gurson损伤模型的基础上,采用有限元数值模拟与温热冲压实验的方法,对镁合金板材的温热冲压成形材料损伤过程进行了预测.采用单轴拉伸试验数据与数值迭代计算,确定了Gurson模型中所需要的材料参数.使用商用有限元软件ABAQUS模拟得到了镁合金板材温热冲压过程中微孔洞的演变及分布规律.研究结果表明,板材中微孔洞的分布与实验数据相吻合.因此,说明所提的方法可以应用于金属板材温热冲压成形性的预测.

  9. Microstructure and texture evolution in a magnesium alloy during processing by high-pressure torsion

    Directory of Open Access Journals (Sweden)

    Yi Huang

    2013-06-01

    Full Text Available Magnesium alloys often exhibit cracking and segmentation after equal-channel angular pressing (ECAP at room temperature. With torsion shear deformation and a hydrostatic stress, high-pressure torsion (HPT has an advantage over ECAP in the processing of hard-to-deform materials like magnesium alloys at room temperature. In this report, HPT was used on extruded AZ31 Mg alloy at temperatures of 296, 373 and 473 K for 1 and 5 turns. After HPT processing, the hcp crystal c-axis rotated from the disc (r,θ plane towards the torsion axis. The angle between the c-axis and the torsion axis (Φ has a relationship with the HPT processing temperature. It was found that the c-axis was 10º from the torsion axis at 296 and 373 K but 5º from the torsion axis at 473 K. The activity of the basal slip and the twinning exert significant contributions to the deformation. Microstructural features such as the grain size and grain size distributions were examined and correlated with the mechanical properties through the microhardness values.

  10. Microstructures and mechanical properties of magnesium alloy and stainless steel weld-joint made by friction stir lap welding

    International Nuclear Information System (INIS)

    Highlights: → Friction stir lap welding technology with cutting pin was successfully employed to form lap joint of magnesium and steel. → The cutting pin made the lower steel participate in deformation and the interface was no longer flat. → A saw-toothed structure formed due to a mechanical mixing of the magnesium and steel was found at the interface. → A high-strength joint was produced which fractured in the magnesium side. -- Abstract: Friction stir lap welding was conducted on soft/hard metals. A welding tool was designed with a cutting pin of rotary burr made of tungsten carbide, which makes the stirring pin possible to penetrate and cut the surface layer of the hard metal. Magnesium alloy AZ31 and stainless steel SUS302 were chosen as soft/hard base metals. The structures of the joining interface were analyzed by scanning electron microscopy (SEM). The joining strength was evaluated by tensile shear test. The results showed that flower-like interfacial morphologies were presented with steel flashes and scraps, which formed bonding mechanisms of nail effect by long steel flashes, zipper effect by saw-tooth structure and metallurgical bonding. The shear strength of the lap joint falls around the shear strength of butt joint of friction stir welded magnesium alloy.

  11. Processing magnesium alloys by severe plastic deformation

    Science.gov (United States)

    Figueiredo, Roberto B.; Aguilar, Maria Teresa P.; Cetlin, Paulo Roberto; Langdon, Terence G.

    2014-08-01

    The use of severe plastic deformation techniques for processing magnesium alloys has moved from the early difficulties of processing to a stage of tailoring the best properties of these materials. The present paper reviews processing, structure and mechanical properties characterization. It is shown that ultrafine-grained structures are obtained in magnesium alloys processed by multiple passes of Equal-Channel Angular Pressing at moderate temperatures. Ultrafine-grained structures are also obtained by room temperature processing by High- Pressure Torsion. The ultrafine-grained structures increase strength and introduce excellent superplastic capabilities in many magnesium alloys. Moreover, processing magnesium alloys by severe plastic deformation leads to the development of anisotropy in mechanical behavior.

  12. Finite element analyses for design evaluation of biodegradable magnesium alloy stents in arterial vessels

    Energy Technology Data Exchange (ETDEWEB)

    Wu Wei [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy); Gastaldi, Dario, E-mail: dario.gastaldi@polimi.it [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy); Yang Ke; Tan Lili [Division of Specialized Materials and Devices, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); Petrini, Lorenza; Migliavacca, Francesco [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy)

    2011-12-15

    Biodegradable magnesium alloy stents (MAS) can provide a great benefit for diseased vessels and avoid the long-term incompatible interactions between vessels and permanent stent platforms. However, the existing MAS showed insufficient scaffolding to the target vessels due to short degradation time. In this study, a three dimensional finite element model combined with a degradable material model of AZ31 (Al 0.03, Zn 0.01, Mn 0.002 and Mg balance, mass percentage) was applied to three different MAS designs including an already implanted stent (Stent A), an optimized design (Stent B) and a patented stent design (Stent C). One ring of each design was implanted through a simulation in a vessel model then degraded with the changing interaction between outer stent surface and the vessel. Results showed that a proper stent design (Stent B) can lead to an increase of nearly 120% in half normalized recoil time of the vessel compared to the Stent A; moreover, the expectation that the MAS design, with more mass and optimized mechanical properties, can increase scaffolding time was verified numerically. The Stent C has more materials than Stent B; however, it only increased the half normalized recoil time of the vessel by nearly 50% compared to the Stent A because of much higher stress concentration than that of Stent B. The 3D model can provide a convenient design and testing tool for novel magnesium alloy stents.

  13. Microstructural characterizations and mechanical properties in underwater friction stir welding of aluminum and magnesium dissimilar alloys

    International Nuclear Information System (INIS)

    Highlights: • Aluminum and magnesium alloys were joined by underwater friction stir welding. • Underwater FSW was conducted to improve properties of joint with lower heat input. • Microstructures and mechanical properties of dissimilar joint were investigated. • Intermetallic compounds developed in the fracture interface were analyzed. • Fracture features of the tensile samples were analyzed. - Abstract: Formation of intermetallic compounds in the stir zone of dissimilar welds affects the mechanical properties of the joints significantly. In order to reduce heat input and control the amount and morphological characteristics of brittle intermetallic compounds underwater friction stir welding of 6013 Al alloy and AZ31 Mg alloy was carried out. Microstructures, mechanical properties, elements distribution, and the fracture surface of the joints were analyzed by optical microscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy, etc. The result shows that sound dissimilar joint with good mechanical properties can be obtained by underwater friction stir welding. Al and Mg alloys were stirred together and undergone the process of recrystallization, forming complex intercalated flow patterns in the stir zone. Tensile strength of the dissimilar joint was up to 152.3 MPa. Maximum hardness (142HV) appeared in the middle of the centerline of the specimen. Intermetallic compounds layer consisting of Al3Mg2 and Mg17Al12 formed in the Al/Mg interface and resulted in the fracture of the joint

  14. Texture Evolution and Twinning During the Expansion of Hot Extruded AZ31 + Sr Seamless Tubes

    Science.gov (United States)

    Sadeghi, Alireza; Martin, Étienne; Pekguleryuz, Mihriban

    2014-12-01

    Seamless tubes of AZ31, AZ31 + 0.4, and 0.8 wt pctSr were extruded at elevated temperatures. By compressing pure copper inserts inside the tubes, the extruded tubes were expanded at room and elevated temperatures [373 K and 473 K (100 °C and 200 °C)]. Microstructural examinations reveal the formation of twining in the as-extruded and expanded tubes. The amount of twinning decreased with increasing level of Sr in the expanded microstructures as a result of grain refinement and of decreasing Al in solution that facilitates dislocation motion. During expansion at room temperature, AZ31 shows higher elongation and lower strength than the alloys containing Sr. At 473 K (200 °C), compared to the lower temperatures, the Sr containing alloys exhibit lower flow stress and no fracture in the strain range investigated (40 pct reduction in cylinder height). The textures of the extruded alloys contain two main components named as RD ( c-axis parallel to the radial direction) and HD ( c-axis parallel to the hoop direction) based on their orientation with the sample coordinates. During expansion, extension twinning in the HD grains reorients the lattice to strengthen the RD and form a new ED ( c-axis parallel to the extrusion direction) component. By increasing the temperature or level of Sr, the ED component is weakened due to the decrease in twinning. During expansion, the RD grains undergo contraction and double twining which reduce the overall texture strength.

  15. One-step method for the fabrication of superhydrophobic surface on magnesium alloy and its corrosion protection, antifouling performance

    International Nuclear Information System (INIS)

    Highlights: •The myristic acid iron superhydrophobic surface was formatted on AZ31. •Two procedures to build a super-hydrophobic were simplified to one step. •The superhydrophobic surface shows good anticorrosion, antifouling properties. •We report a new approach for the superhydrophobic surface protection on AZ31. -- Abstract: Inspired by the lotus leaf, various methods to fabricate artificial superhydrophobic surfaces have been developed. Our purpose is to create a simple, one-step and environment-friendly method to construct a superhydrophobic surface on a magnesium alloy substrate. The substrate was immersed in a solution containing ferric chloride (FeCl3·6H2O), deionized water, tetradecanoic acid (CH3(CH2)12COOH) and ethanol. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and Fourier transformed infrared (FT-IR) were employed to characterize the substrate surface. The obtained surface showed a micron rough structure, a high contact angle (CA) of 165° ± 2° and desirable corrosion protection and antifouling properties

  16. Laser surface treatment of cast magnesium alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: The goal of this work was to investigate influence of laser treatment on structure and properties MCMgAl3Zn1, MCMgAl6Zn1, MCMgAl9Zn1 and MCMgAl12Zn1 cast magnesium alloys.Design/methodology/approach: Tests were made on the experimental MCMgAl3Zn1 MCMgAl6Zn1 MCMgAl9Zn1 and MCMgAl12Zn1 casting magnesium alloys. Laser treatment was made using the Rofin DL020 HPDL high power diode laser in the argon shield gas cover with the technique of the continuous powder supply to the remelted pool area.Findings: Investigations of the surface layers carried out confirm that laser treatment of the surface layer of the Mg-Al-Zn casting magnesium alloys is feasible using the HPDL high power diode laser ensuring better properties compared to alloys properties after the regular heat treatment after employing the relevant process parameters. Occurrences were found based on the metallographic examinations of the remelted zone (RZ and the heat affected zone (HAZ in alloyed surface layer of the investigated casting magnesium alloy.Research limitations/implications: This investigation presents different laser power and in this research was used two powders, namely tungsten-, and titanium carbide.Practical implications: Reinforcing the surface of cast magnesium alloys by adding TiC and WC particles is such a possible way to achieve the possibilities of the laser melt injection process, which is a potential technique to produce a Metal-Matrix Composite (MMC layer in the top layer of a metal workpiece.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten- and titanium carbide.

  17. Grain size and microhardness evolution during annealing of a magnesium alloy processed by high-pressure torsion

    Directory of Open Access Journals (Sweden)

    Livia Raquel C. Malheiros

    2015-01-01

    Full Text Available High-pressure torsion (HPT was used to impose severe plastic deformation on a magnesium alloy AZ31. The material was processed for 0.5, 1, 2, 3, 5 and 7 turns at room temperature under a pressure of 6.0 GPa. Samples were annealed for 1800 s at temperatures of 373 K, 423 K, 473 K, 573 K and 673 K. Microhardness tests and metallography were used to determine the evolution of strength and grain size as a function of the annealing temperature. The results show that recrystallization takes place at temperatures higher than 423 K. The annealing behavior is independent of the number of turns in HPT.

  18. The role of deformation twinning in the fracture behavior and mechanism of basal textured magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ando, D., E-mail: dando@material.tohoku.ac.jp; Koike, J.; Sutou, Y.

    2014-04-01

    AZ31 magnesium alloys were deformed to 10% and to failure strain by tensile loading at room temperature. Scribed grids were drawn by a focused ion beam system (FIB) to visualize the local deformation in each grain. This showed that the magnitude of the strain was distributed non-uniformly in each grain. It was found that the low-strain grains accompanied {10–12} twins, while the severely strained grains accompanied {10–11}–{10–12} double twins. Cracks nucleated at the double twins and tended to propagate along {10–12} twin interfaces as well as within grains. Furthermore, fractography revealed three types of microstructural features: dimples, elliptic facets and sheared dimples. Most abundant were the dimples formed by ductile failure. The elliptic facets appeared to be due to crack propagation along the {10–12} twin interfaces. The sheared dimples were frequently observed in connection with localized shear deformation within the double twins. These results led us to conclude that premature and catastrophic failure of Mg alloys is mainly associated with double twins. Prevention of double twinning is essential to improve the ductility of Mg alloys.

  19. Metallurgical Joining of Magnesium Alloys by the FSW Process

    Directory of Open Access Journals (Sweden)

    Tomáš Kupec

    2012-01-01

    Full Text Available This paper deals with welding AZ 31Mg alloy by FSW (Friction Stir Welding technology. Welds were fabricated with new equipment supplied from China for VUZ-PI Bratislava (Welding Research Institute — Industrial Institute. Welding parameters and conditions were proposed and tested. Joint quality was assessed by optical microscopy and microhardness measurements. The fabricated joints were sound, apart from minor inhomogeneities (cracks. It is considered that after certain adaptations of the welding parameters, and perhaps also of the welding tool, that this equipment will be capable of producing welded joints of excellent quality that can compete with any fusion welding technologies, including concentrated power sources.

  20. Retardation of surface corrosion of biodegradable magnesium-based materials by aluminum ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Wu Guosong; Xu Ruizhen; Feng Kai; Wu Shuilin; Wu Zhengwei [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon (Hong Kong); Sun Guangyong; Zheng Gang; Li Guangyao [State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082 (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon (Hong Kong)

    2012-07-15

    Aluminum ion implantation is employed to modify pure Mg as well as AZ31 and AZ91 magnesium alloys and their surface degradation behavior in simulated body fluids is studied. Polarization tests performed in conjunction with scanning electron microscopy (SEM) reveal that the surface corrosion resistance after Al ion implantation is improved appreciably. This enhancement can be attributed to the formation of a gradient surface structure with a gradual transition from an Al-rich oxide layer to Al-rich metal layer. Compared to the high Al-content magnesium alloy (AZ91), a larger reduction in the degradation rate is achieved from pure magnesium and AZ31. Our results reveal that the surface corrosion resistance of Mg alloys with no or low Al content can be improved by Al ion implantation.

  1. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  2. New development of anodizing process of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    BAI Li-qun; LI Di

    2004-01-01

    Magnesium alloy, a kind of environment-friendly material with promising and excellent properties, is a good choice for a number of applications. The research and development of anodizing on magnesium alloys and its application situation are reviewed, and the anodizing development trend on magnesium alloys is summarized.

  3. Characterization and corrosion behavior of phytic acid coatings, obtained by chemical conversion on magnesium substrates in physiological solution

    International Nuclear Information System (INIS)

    In order to improve the corrosion resistance of biodegradable magnesium and AZ31 magnesium alloy implants, a phytic acid coating has been applied on both substrates and their protective effect against corrosion has been assessed. The morphology and the chemical nature of the conversion coating were analyzed by SEM/EDX, XRD and FTIR. The spectra showed that the conversion coating was amorphous, and it was composed of Mg, O, and P on magnesium surface, along with Al, Zn and C on AZ31 alloy. The main coating components were chelate compounds formed by phytic acid and metallic ions. The corrosion resistance of bare and coated samples was evaluated by potentiodynamic polarization technique in Hank's solution at 37 degree centigrade. The results indicate that phytic acid conversion coatings provided a very effective protection to the magnesium substrates studied. (Author)

  4. Impurity control and corrosion resistance of magnesium-aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, M. [GM China Lab; Song, GuangLing [ORNL

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  5. Texture and stretch formability of AZ61 and AM60 magnesium alloy sheets processed by high-temperature rolling

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Xinsheng, E-mail: huang-xs@aist.go.jp [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya, Aichi 463-8560 (Japan); Suzuki, Kazutaka; Chino, Yasumasa [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya, Aichi 463-8560 (Japan); Mabuchi, Mamoru [Graduate School of Energy Science, Kyoto University, Kyoto 606-8501 (Japan)

    2015-05-25

    Highlights: • High-temperature rolling and annealing results in a well-weakened basal texture. • The texture weakening is more significantly for AM60 alloy compared to AZ61 alloy. • The different recrystallization behavior is due to the effect of solute Zn atoms. • AZ61 and AM60 alloys exhibit the Erichsen values of 7.8 and 8.5 mm, respectively. • The higher Erichsen value for AM60 alloy is due to more weakened basal texture. - Abstract: AZ61 and AM60 magnesium alloys, with higher mechanical strengths than that of the most commonly used AZ31 alloy, were subjected to high-temperature rolling. Although the basal textures of the as-rolled sheets of both alloys were significantly weakened by annealing, the texture weakening was more significant in the latter than in the former. In addition, splitting of the basal pole was not retained after annealing for the AZ61 alloy, but this type of texture was preserved in the case of the AM60 alloy. The formation of statically recrystallized grains with dispersed orientations resulted in the aforementioned change in texture. The difference in the static recrystallization behavior could be attributed to the solute effect of zinc atoms. The annealed AZ61 and AM60 alloy sheets exhibited excellent stretch formability at room temperature, with Erichsen values of 7.8 and 8.5 mm, respectively, comparable to those of aluminum alloys. The higher Erichsen value for the AM60 alloy compared to that of the AZ61 alloy resulted from the more weakened basal texture and the splitting of the basal pole with an inclination angle of ±20° in the rolling direction, which are favorable for basal slip during sheet forming.

  6. A review on hot tearing of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Jiangfeng Song

    2016-09-01

    Full Text Available Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products. Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood, it is of great importance to investigate the hot tearing behaviour of magnesium alloys. This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades. The hot tearing criteria including recently developed Kou's criterion are summarized and compared. The numeric simulation and assessing methods of hot tearing, factors influencing hot tearing, and hot tearing susceptibility (HTS of magnesium alloys are discussed.

  7. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate) using response surface methodology (RSM). A central composite rotata...

  8. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-06-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate using response surface methodology (RSM. A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the stand-off distance appeared to be the most significant two parameters affecting the responses among the three investigated process parameters. A linear regression relationship was also established between porosity and corrosion rate of the alumina coatings. Further, sensitivity analysis was carried out and compared with the relative impact of three process parameters on porosity level and corrosion rate to verify the measurement errors on the values of the uncertainty in estimated parameters.

  9. REVIEW ON RESEARCH AND DEVELOPMENT OF MAGNESIUM ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Z.Yaug; J.P.Li; J.X.Zhang; G.W.Lorimer; J.Robson

    2008-01-01

    The current research and development of magnesium alloys is summarized. Several aspects of magnesium alloys are described: cast Mg alloy, wrought Mg alloy, and novel processing. The subjects are discussed individually and recommendations for further study arc listed in the final section.

  10. A lightweight shape-memory magnesium alloy

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-01

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)–, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at –150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  11. A lightweight shape-memory magnesium alloy.

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries. PMID:27463668

  12. Effects of self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane and dopamine on the corrosion behaviors and biocompatibility of a magnesium alloy.

    Science.gov (United States)

    Pan, Chang-Jiang; Hou, Yu; Wang, Ya-Nan; Gao, Fei; Liu, Tao; Hou, Yan-Hua; Zhu, Yu-Fu; Ye, Wei; Wang, Ling-Ren

    2016-10-01

    Magnesium based alloys are attracting tremendous interests as the novel biodegradable metallic biomaterials. However, the rapid in vivo degradation and the limited surface biocompatibility restrict their clinical applications. Surface modification represents one of the important approaches to control the corrosion rate of Mg based alloys and to enhance the biocompatibility. In the present study, in order to improve the corrosion resistance and surface biocompatibility, magnesium alloy (AZ31B) was modified by the alkali heating treatment followed by the self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane (APTMS) and dopamine, respectively. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicated that the molecules were successfully immobilized on the magnesium alloy surface by the self-assembly. An excellent hydrophilic surface was obtained after the alkali heating treatment and the water contact angle increased to some degree after the self-assembly of dopamine, APTMS and 3-phosphonopropionic acid, however, the hydrophilicity of the modified samples was better than that of the pristine magnesium substrate. Due to the formation of the passivation layer after the alkali heating treatment, the corrosion resistance of the magnesium alloy was obviously improved. The corrosion rate further decreased to varying degrees after the self-assembly surface modification. The blood compatibility of the pristine magnesium was significantly improved after the surface modification. The hemolysis rate was reduced from 56% of the blank magnesium alloy to 18% of the alkali heating treated sample and the values were further reduced to about 10% of dopamine-modified sample and 7% of APTMS-modified sample. The hemolysis rate was below 5% for the 3-phosphonopropionic acid modified sample. As compared to the pristine magnesium alloy, fewer platelets were attached and activated on the

  13. Multi-functional magnesium alloys containing interstitial oxygen atoms.

    Science.gov (United States)

    Kang, H; Choi, H J; Kang, S W; Shin, S E; Choi, G S; Bae, D H

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  14. Corrosion Resistance of the Superhydrophobic Mg(OH2/Mg-Al Layered Double Hydroxide Coatings on Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Fen Zhang

    2016-04-01

    Full Text Available Coatings of the Mg(OH2/Mg-Al layered double hydroxide (LDH composite were formed by a combined co-precipitation method and hydrothermal process on the AZ31 alloy substrate in alkaline condition. Subsequently, a superhydrophobic surface was successfully constructed to modify the composite coatings on the AZ31 alloy substrate using stearic acid. The characteristics of the composite coatings were investigated by means of X-ray diffractometer (XRD, Fourier transform infrared spectroscopy (FTIR, X-ray photoelectron spectroscopy (XPS, scanning electronic microscope (SEM and contact angle (CA. The corrosion resistance of the coatings was assessed by potentiodynamic polarization, the electrochemical impedance spectrum (EIS, the test of hydrogen evolution and the immersion test. The results showed that the superhydrophobic coatings considerably improved the corrosion resistant performance of the LDH coatings on the AZ31 alloy substrate.

  15. POTENTIAL USE OF MAGNESIUM ALLOYS FOR THE AUTOMOTIVE INDUSTRY

    OpenAIRE

    KANDEMİR, Kudret; A. Çetin CAN

    2003-01-01

    Recently, there is a high interest in using lightweight materials for automotive applications where weight reduction and improvement in comfort are needed. Magnesium alloys with excellent specific strength and stiffness properties can be comparable with steel and aluminum alloys for applications in the automotive industry. For this reason, the properties of magnesium alloys are in the focus of research. This study aims at reviewing and evaluating the prospects of magnesium alloys use and appl...

  16. POTENTIAL USE OF MAGNESIUM ALLOYS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Kudret KANDEMİR

    2003-01-01

    Full Text Available Recently, there is a high interest in using lightweight materials for automotive applications where weight reduction and improvement in comfort are needed. Magnesium alloys with excellent specific strength and stiffness properties can be comparable with steel and aluminum alloys for applications in the automotive industry. For this reason, the properties of magnesium alloys are in the focus of research. This study aims at reviewing and evaluating the prospects of magnesium alloys use and applications in the automotive industry.

  17. Mg Sheet Metal Forming: Lessons Learned from Deep Drawing Li and Y Solid-Solution Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Agnew, Sean R [University of Virginia; Senn, Jeremy W. [University of Virginia; Horton Jr, Joe A [ORNL

    2006-01-01

    The sheet formability of current magnesium alloys at ambient temperatures is poor; however, the formability at moderately elevated temperatures can be excellent. Cylindrical cup drawing tests are used to compare the warm forming characteristics of conventional alloy AZ31B with alloys containing lithium oryttrium solid solutions. While both types of experimental alloy can have better room-temperature ductility ({epsilon}{sub f}-25-30%) than AZ31B, only the lithium alloy has comparable or better deep-drawing capacity. The results are discussed in terms of the sheet anisotropy. Particular attention is drawn to the fact that magnesium alloys exhibit poor bending ductility due to their anisotropy and mechanical twinning-induced tension-compression strength asymmetry.

  18. Biomedical applications of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bormann, D.

    2012-01-01

    This chapter deals with the emerging field of biomedical applications for magnesium-based materials, envisioning degradable implants that dissolve in the human body after having cured a particular medical condition. After outlining the background of this interest, some major aspects concerning degra

  19. Layer-by-Layer Assembly of a Self-Healing Anticorrosion Coating on Magnesium Alloys.

    Science.gov (United States)

    Fan, Fan; Zhou, Chunyu; Wang, Xu; Szpunar, Jerzy

    2015-12-16

    Fabrication of self-healing anticorrosion coatings has attracted attention as it has the ability to extend the service life and prevent the substrate from corrosive attack. However, a coating system with a rapid self-healing ability and an improved corrosion resistance is rarely reported. In this work, we developed a self-healing anticorrosion coating on a magnesium alloy (AZ31). The coating comprises a cerium-based conversion layer, a graphene oxide layer, and a branched poly(ethylene imine) (PEI)/poly(acrylic acid) (PAA) multilayer. We incorporated the graphene oxide as corrosion inhibitors and used the PEI/PAA multilayers to provide the self-healing ability to the coating systems. X-ray diffraction (XRD) and Raman spectroscopy were used to characterize the composition of the multilayers, and scanning electron microscopy (SEM) was used to analyze the surface morphology. The electrochemical impedance spectroscopy (EIS) results illustrate the improved corrosion resistance of the coating. The proposed coating also has a rapid self-healing ability in the presence of water. PMID:26583562

  20. Research on the diffusion bonding of superplastic magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    于彦东; 张凯锋; 蒋大鸣; 郑海荣; 王刚

    2002-01-01

    The elevated temperature tensile experiments have been carried out on the magnesium alloy and results indicate that the magnesium alloy has excellent superplastic property. Gleebe-1500 testing machine was used in the diffusion bonding experiment on the superplastic magnesium alloy. Then, the shear strength of the joints under different conditions is obtained through shear testing and the optimum processing parameters for the diffusion bonding are achieved. By metallurgical microscope and scanning electron microscope (SEM), it is revealed that the micromechanism of diffusion bonding is the slide of grain boundaries caused by the growth of grains and atom diffusion of the superplastic magnesium alloy.

  1. Totally inorganic protective coatings for magnesium alloys based on nanoparticles and sol-gel sealant; Rein anorganische Schutzschichten fuer Magnesiumlegierungen bestehend aus Nanopartikeln und Sol-Gel-Versiegelungen

    Energy Technology Data Exchange (ETDEWEB)

    Feil, Florian; Fuerbeth, Wolfram [Dechema e.V., Frankfurt am Main (Germany). Karl-Winnacker-Instiut

    2011-07-15

    Starting out with aqueous, commercially available silica nanoparticle dispersions and additives, totally inorganic thin protective coatings were formed on magnesium alloys AZ31 and AZ91. By repeating the coating process several times followed by thermal sealing at moderate temperatures, coatings of up to 1.5{mu}m thickness could be formed. Using various test electrolyte solutions, these coatings provided localised corrosion protection for several days, although a significant underlying wide area corrosion was observed. As a result of residual porosity, electrolytes were able to diffuse through the coating and form corrosion products. Coatings based on acid-catalysed or acid-stabilised polymer solutions are in general less porous than coatings formed from particulate containing solutions. Sealing of dispersion coatings with purely inorganic polymer liquors provides a superior protective action for a given coating thickness. Long-term stability is improved by the use of inorganic corrosion inhibitors. (orig.)

  2. Direct electroless nickel plating on magnesium alloys and deposit properties%镁合金直接化学镀镍工艺及镀层性能

    Institute of Scientific and Technical Information of China (English)

    刘海萍; 夏文超; 毕四富; 李宁

    2011-01-01

    The optimal process conditions for direct electroless nickel plating on AZ31D magnesium alloy are as follows: nickel sulfate 14-22 g/L, sodium hypophosphite 20-28 g/L, citric acid 5-7 g/L, sodium acetate 9-17 g/L,ammonium hydrogen fluoride 8 g/L, hydrofluoric acid (volume fraction 40%) 12 mL/L, thiourea 2 mg/L, pH 6.2-6.4(adjusted with ammonia water), temperature 75-85 ℃ and deposition time 10-60 min. Under the given conditions, the deposit has the features of good appearance, strong adhesion to magnesium alloy substrate, high corrosion resistance, phosphorus content of 6%-10% and fast deposition rate.%AZ31D镁合金上直接化学镀镍的较佳工艺条件为:硫酸镍14~22g/L,次磷酸钠20~28 g/L,柠檬酸5~7 g/L,乙酸钠9~17 g/L,氟化氢铵8 g/L,40%(体积分数)的氢氟酸12 mL/L,硫脲2 mg/L,pH(用氨水调节)6.2~6.4,温度75~85℃,时间10~60 min.在此条件下获得的化学镀镍层外观良好,磷含量为6%~10%(质量分数),与镁合金基体结合牢固,耐蚀性能好且沉积速率较快.

  3. Possibilities of mechanical properties and microstructure improvement of magnesium alloys

    OpenAIRE

    I. Juřička; L.A. Dobrzański; L. Čižek; Kocich, R.; M. Greger

    2007-01-01

    Purpose: Magnesium alloys are the very progressive materials whereon is due to improve their end-useproperties, which . Especially, wrought Mg alloys attract attention since they have more advantageous mechanicalproperties than cast Mg alloys.Design/methodology/approach: The presented article shows some specific physical-metallurgicalcharacteristics of magnesium alloys of the AZ91 kind after hot forming. Special attention has been focused onthe analysis of mutual relations existing between th...

  4. Study of the corrosion behavior of magnesium alloy weddings in NaCl solutions by gravimetric tests

    Energy Technology Data Exchange (ETDEWEB)

    Segarra, J. A.; Calderon, B.; Portoles, A.

    2015-07-01

    In this article, the corrosion behavior of commercial AZ31 welded plates in aqueous chloride media was investigated by means of gravimetric techniques and Neutral Salt Spray tests (NSS). The AZ31 samples tested were welded using Gas Tugsten Arc Welding (GTAW) and different filler materials. Material microstructures were investigated by optical microscopy to stablish the influence of those microstructures in the corrosion behavior. Gravimetric and NSS tests indicate that the use of more noble filler alloys for the sample welding, preventing the reduction of aluminum content in weld beads, does not imply a better corrosion behavior. (Author)

  5. 基于Gurson模型的镁合金板材温热冲压成形研究%Thermal stamping formability of magnesium alloy sheet based on the Gurson model

    Institute of Scientific and Technical Information of China (English)

    王瑞泽; 陈章华; 臧勇

    2014-01-01

    在Gurson损伤模型的基础上,采用有限元数值模拟与温热冲压实验相结合的方法,对镁合金板材温热冲压成形过程中的材料损伤过程进行了预测。考虑了板材的塑性各向异性行为,通过用户自定义材料子程序VUMAT将损伤模型嵌入到有限元软件ABAQUS/Explicit中。采用单轴拉伸试验数据与有限元数值模拟结果进行迭代,确定了Gurson模型所需要的材料参数。使用ABAQUS模拟得到了镁合金板材温热冲压过程中微孔洞的演变及分布规律。通过扫描电子显微镜,对不同温度下的AZ31镁合金板材由孔洞增长和聚合引起的内部损伤演化进行了观察分析。研究结果表明,板材中微孔洞的分布与实验数据相吻合,说明本文所提出的方法可以应用于金属板材温热冲压成形性能预测。%Based on the Gurson damage model, the thermal stamping formability of AZ31 magnesium alloy sheet was predicted by employing finite element simulation and thermal stamping test. Taking the plastic anisotropic behavior of the AZ31 sheet into account, the Gurson damage model was implemented in the commercial finite element software ABAQUS/Explicit by using the user material sub-routine VUMAT. Parameters employed in the Gurson damage model were determined through uniaxial tensile test and numerical itera-tive computation. The evolvement and distribution of micro voids in the AZ31 sheet during thermal stamping were simulated by using ABAQUS. The internal damage evolution due to micro void growth and coalescence developed at different temperatures in the AZ31 sheet was observed by scanning electron microscopy. The predicted micro void distribution agrees well with experimental data. There-fore, this result indicates that the presented approach can be employed to predict the thermal stamping formability of metal sheet.

  6. Corrosion resistance of Elektron 21 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Kiełbus

    2007-05-01

    Full Text Available Purpose: Elektron 21 magnesium alloy containing neodymium, gadolinium and zinc has high strength, good corrosion resistance and excellent castability. It is designed mainly for aerospace applications. The purpose of the investigation was to study the corrosion resistance of Elektron 21 magnesium alloy in as cast condition and after heat treatment in 3.5% NaCl saturated with Mg(OH2 solution.Design/methodology/approach: Solution treatment was performed at 525°C/8h/water, while ageing treatments at following conditions 250°C/4-96h/air. Immersion test was performed in 3.5% NaCl saturated with Mg(OH2 solution at room temperature. Specimens were placed in 3.5% NaCl solution for periods of time between one and 5 days. After immersion test, the microstructure and the appearances of the corroded structure were examined by optical microscopy (Olympus GX-70 and a scanning electron microscopy (Hitachi S3400.Findings: The corrosion rates of Elektron 21 alloy increased with increasing the exposure time and finally (after 5 days reached maximum value 0.092 mg/cm-2day-1. Solution treatment at 520°C for 8 h caused decrease in corrosion rate (0.072 mg cm-2 day-1 due to dissolving of intermetallic phase precipitates at matrix. Ageing at 200°C for 4h and 16h caused next decrease in corrosion rate to value 0.052 and 0,055 mg cm-2 day-1 respectively, while after ageing for 48h corrosion rate increase to value 0.067 mg cm-2 day-1, due to increase of volume fraction and size of β’ phase and precipitations of equilibrium β phase. It was also noticed that the longer time of ageing the higher corrosion rates were observed.Research limitations/implications: Future researches should include investigations of the influence of other environments on the corrosion resistance of Elektron 21 alloy.Practical implications: The improvement of corrosion resistance of Elektron 21 alloy can cause increase in it application in aerospace industry.Originality/value: The

  7. Characterization and corrosion behavior of phytic acid coatings, obtained by chemical conversion on magnesium substrates in physiological solution; Caracterizacion y comportamiento frente a la corrosion de recubrimientos de acido fitico, obtenidos por conversion quimica, sobre substratos de magnesio en solucion fisiologica

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Alvarado, L. A.; Lomeli, M. A.; Hernandez, L. S.; Miranda, J. M.; Narvaez, L.; Diaz, I.; Garcia-Alonso, M. C.; Escudero, M. L.

    2014-10-01

    In order to improve the corrosion resistance of biodegradable magnesium and AZ31 magnesium alloy implants, a phytic acid coating has been applied on both substrates and their protective effect against corrosion has been assessed. The morphology and the chemical nature of the conversion coating were analyzed by SEM/EDX, XRD and FTIR. The spectra showed that the conversion coating was amorphous, and it was composed of Mg, O, and P on magnesium surface, along with Al, Zn and C on AZ31 alloy. The main coating components were chelate compounds formed by phytic acid and metallic ions. The corrosion resistance of bare and coated samples was evaluated by potentiodynamic polarization technique in Hank's solution at 37 degree centigrade. The results indicate that phytic acid conversion coatings provided a very effective protection to the magnesium substrates studied. (Author)

  8. Twin-roll strip casting of magnesium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The development status of twin-roll strip casting for magnesium alloys in China was summarized as well as the new progress when several kinds of twin-roll strip casting technologies were developed and used.Horizontal twin-roll casting (HTRC) of magnesium alloys has attracted much attention and has been industrialized in China.Vertical twin roll casting(VTRC) of the magnesium alloys can reach a speed of higher than 30 m/min and its research and development are just beginning and exhibit exciting potential.By comparing the process characteristics of the two technologies,the process stability of HTRC for the magnesium alloys is better,and the casting speed and the cooling rate of VTRC for the magnesium alloys are higher.The quality of the products by the two technologies needs to be improved and further investigated.

  9. Novel Magnesium Alloys Developed for Biomedical Application: A Review

    Institute of Scientific and Technical Information of China (English)

    Nan Li; Yufeng Zheng

    2013-01-01

    There is an increasing interest in the development of magnesium alloys both for industrial and biomedical applications.Industrial interest in magnesium alloys is based on strong demand of weight reduction of transportation vehicles for better fuel efficiency,so higher strength,and better ductility and corrosion resistance are required.Nevertheless,biomedical magnesium alloys require appropriate mechanical properties,suitable degradation rate in physiological environment,and what is most important,biosafety to human body.Rather than simply apply commercial magnesium alloys to biomedical field,new alloys should be designed from the point of view of nutriology and toxicology.This article provides a review of state-of-the-art of magnesium alloy implants and devices for orthopedic,cardiovascular and tissue engineering applications.Advances in new alloy design,novel structure design and surface modification are overviewed.The factors that influence the corrosion behavior of magnesium alloys are discussed and the strategy in the future development of biomedical magnesium alloys is proposed.

  10. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells

    OpenAIRE

    Francesca Cecchinato; Nezha Ahmad Agha; Adela Helvia Martinez-Sanchez; Berengere Julie Christine Luthringer; Frank Feyerabend; Ryo Jimbo; Regine Willumeit-Römer; Ann Wennerberg

    2015-01-01

    Background Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnes...

  11. Microstructure and kinetics of hot deformation WE43 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    GAO Jiacheng; WANG Qiang; WANG Yong; LI Wei; NIU Wenjuan

    2008-01-01

    The effect of compression on the rnicrostructures and flow behavior of WE43 magnesium alloy was investigated in this article.The relationship between flow stress and strain rate was discussed.According to the empirical formula ε = Aσn exp(-Q/RT),the value of heat activation of WFA3 magnesium alloys is 297.15 kJ/mol.A mechanism of deformation softening of WEA3 alloy in testing hot deformation was identified to be dynamic recrystallization.

  12. Constitutive model of AZ31B sheet at various pre-strains and temperatures

    Science.gov (United States)

    Kim, Heon Young; Seo, Oh Suk; Lee, Chung An; Kim, Ji Hoon; Nguyen, Ngoc-Trung; Lee, Myoung-Gyu

    2013-12-01

    Due to their high specific strength, vibration absorption capability, and excellent corrosion resistance, Mg alloys have been potential alternative to other lightweight materials in the automotive industry. Mg alloys are known to have unique mechanical properties; i.e., yielding asymmetry, anisotropy, unusual hardening behavior at room temperature. Usually, Mg alloy sheets have inferior formability at room temperature, but the formability increases when the temperature increases. Moreover, the asymmetry and anisotropy become less significant due to the activation of non-basal slip systems at higher temperature. Utilizing this unique properties, the forming of Mg alloy sheets has been frequently conducted at the temperature of 200 °C or higher, at which twinning effect is less dominant. However, the forming process at elevated temperature lowers production speed due to the additional heating and cooling stages. To resolve this problem, studies on technology that maximizes the formability of Mg alloy sheets at lower temperature have been widely conducted. In this paper, the response of AZ31B Mg alloy sheets under tension-compression cyclic loading at different pre-strains and temperatures was measured experimentally. Then a practical hardening model was developed to reproduce the measured stress-strain responses, which can be applied to the simulation of sheet metal forming of Mg alloy sheets.

  13. Variation of hydrogen level in magnesium alloy melt

    Institute of Scientific and Technical Information of China (English)

    XU Si-xiang; WU Shu-sen; MAO You-wu; AN Ping; GAO Pei-qing

    2006-01-01

    At present there is no commercial instrument available for measurement of hydrogen level in magnesium alloy melt in front of melting fumace. In this paper the equations of solubility of hydrogen in pure magnesium and magnesium alloy have been modified based on thermodynamic analysis. A fast measurement system for hydrogen content in magnesium melt was set up. With this instrument,measurement experiments have been carried out to determine hydrogen level in AZ91 melt. The hydrogen level varies from 6 cm3/100 g to 14 cm3/100 g at the temperature range between 650 ℃and 750 ℃.

  14. Size Effect on Magnesium Alloy Castings

    Science.gov (United States)

    Li, Zhenming; Wang, Qigui; Luo, Alan A.; Zhang, Peng; Peng, Liming

    2016-06-01

    The effect of grain size on tensile and fatigue properties has been investigated in cast Mg alloys of Mg-2.98Nd-0.19Zn (1530 μm) and Mg-2.99Nd-0.2Zn-0.51Zr (41 μm). The difference between RB and push-pull fatigue testing was also evaluated in both alloys. The NZ30K05-T6 alloy shows much better tensile strengths (increased by 246 pct in YS and 159 pct in UTS) and fatigue strength (improved by ~80 pct) in comparison with NZ30-T6 alloy. RB fatigue testing results in higher fatigue strength compared with push-pull fatigue testing, mainly due to the stress/strain gradient in the RB specimen cross section. The material with coarse grains could be hardened more in the cyclic loading condition than in the monotonic loading condition, corresponding to the lower σ f and the higher σ f/ σ b or σ f/ σ 0.2 ratio compared to the materials with fine grains. The fatigue crack initiation sites and failure mechanism are mainly determined by the applied stress/strain amplitude. In LCF, fatigue failure mainly originates from the PSBs within the surface or subsurface grains of the samples. In HCF, cyclic deformation and damage irreversibly caused by environment-assisted cyclic slip is the crucial factor to influence the fatigue crack. The Coffin-Manson law and Basquin equation, and the developed MSF models and fatigue strength models can be used to predict fatigue lives and fatigue strengths of cast magnesium alloys.

  15. Multi-functional magnesium alloys containing interstitial oxygen atoms

    Science.gov (United States)

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-03-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  16. Purifying effect of new flux on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    高洪涛; 吴国华; 丁文江; 朱燕萍

    2004-01-01

    A new flux which can remove both Fe and non-metallic inclusions in magnesium alloy was introduced.The Fe content of the magnesium alloy can be decreased greatly from 0. 062% to lower than 0. 005% (degree of AZ91D) after being purified by this new flux. The optimum addition of B2O3 in the flux is 0. 58 % by Gaussian Curve Fitting. Corrosion rate was measured after the specimen being immersed in 5 % NaCl solution for 3 d. The resuits show that the corrosion rate of the magnesium alloy after purification by the new flux is only 0.3 mg · cm-2 ·d-1. On the other hand, non-metallic inclusions in the magnesium alloy decrease with increasing addition of JDMJ in the new flux. Average volume fraction of the non-metallic inclusions in the magnesium alloy decreases from 1.52 % to 1.08%, which leads to improvement in the mechanical properties of the magnesium alloy by 30%. The mechanisms of Fe reduction and non-metallic inclusion-removing in magnesium melt by purification with the new flux were also revealed.

  17. A novel electroless silver depositing method for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hui; CUI Jian-zhong

    2006-01-01

    Depositing silver on magnesium alloy by both electroless plating and organic coatings was studied. The organic coating was made by immersing samples in organosilicon heat-resisting varnish. In this method the organic coating acts as interlayer between the substrate and silver film. When the reaction starts, silver deposits directly on the interlayer. X-ray diffraction and SEM analysis were used to determine the composition and morphology of the interlayer and silver film. The potentiodynamic polarization curves for corrosion studies of coated magnesium alloys were performed in a corrosive environment of 3.5% NaCl(mass fraction) at neutral pH (6.9). The results indicate that compared with the substrate, the corrosion resistance of coated magnesium alloys increases greatly. Moreover, the method proposed in this work is environmentally friendly, non-toxic chemicals were used. In addition, it provides a new concept for the corrosion inhibition of magnesium alloys.

  18. Applicability of existing magnesium alloys as biomedical implant materials

    NARCIS (Netherlands)

    Erinc, M.; Sillekens, W.H.; Mannens, R.G.T.M.; Werkhoven, R.J.

    2009-01-01

    Being biocompatible and biodegradable, magnesium alloys are considered as the new generation biomedical implant materials, such as for stents, bone fixtures, plates and screws. A major drawback is the poor chemical stability of metallic magnesium; it corrodes at a pace that is too high for most pros

  19. Casting Porosity-Free Grain Refined Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schwam, David [Case Western Reserve University

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  20. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  1. Mechanical properties and potential applications of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); DU Cui-wei(杜翠薇); ZHANG Wei(张巍)

    2003-01-01

    Magnesium alloys,having high specific strength,with a density only 2/3 of that of aluminum and 1/4 of carbon steels,have become ideal materials for low mass applications such as automobiles and electronic devices.It was dealt with the state of the art in developing cost effective,low mass,high ductility and high creep resistance magnesium alloys that are suitable for structures and power train applications.

  2. Al-TiH2 Composite Foams Magnesium Alloy

    Science.gov (United States)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  3. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.;

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...... on the creep response may provide some useful information about how to improve the creep resistance of magnesium alloys in the future. (c) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  4. Process optimization diagram based on FEM simulation for extrusion of AZ31 profile

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The ram speed and the billet temperature are the primary process variables that determine the quality of the extruded magnesium profile and the productivity of the extrusion operation.The optimization of the extrusion process concerns the interplay between these two variables in relation to the extrudate temperature and the peak extrusion pressure The 3D computer simulations were performed to determine the eriects of the ram speed and the billet temperature on the extrudate temperature and the peak extrusion pressure,thereby providing guidelines for the process optimization and minimizing the number of trial extrusion runs needed for the process optimization.A case study on the extrusion of an AZ31 X-shaped profile was conducted.The correlations between the process variables and the response from the deformed material,extrudate temperature and peak extrusion pressure,were established from the 3D FEM simulations and verified by the experiment.The research opens up a way to rational selection of the process variables for ensured quality and maximum productivity of the magnesium extrusion.

  5. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  6. Phytic acid activation prior to electroless nickel plating on magnesium alloy%镁合金化学镀镍前植酸活化工艺

    Institute of Scientific and Technical Information of China (English)

    王娟; 丁毅; 尹明勇; 马立群

    2012-01-01

    通过植酸活化可提高AZ31镁合金化学镀层的耐蚀性能.采用正交试验优化植酸活化工艺,利用金相显微镜观察了植酸膜的微观形貌,测定了植酸膜在质量分数为3.5%的NaCl溶液中的极化曲线及在化学镀镍液中的开路电位.结果表明,当植酸质量浓度为20 g/L、温度为50 ℃、pH=8时处理25 min,植酸膜具有良好的耐蚀性能,并且能够作为化学镀的活化层.%The corrosion resistance of AZ31 magnesium alloy can be improved by phytic acid activation. The phytic acid activation process was optimized through orthogonal test. The micro-morphology of phytic acid coating was observed by metallographic microscope, and its polarization curve in 3.5wt% NaCl solution and open circuit potential in electroless nickel plating bath were measured. The results showed that the phytic acid coating obtained with phytic acid 20 g/L at 50 ℃ and pH 8 for 25 min has good corrosion resistance and can be used as an activated layer for electroless nickel plating.

  7. Hydrogenations of alloys and intermetallic compounds of magnesium

    International Nuclear Information System (INIS)

    A kinetic and thermodynamic study of the hydrogenation of alloys and intermetallic compounds of magnesium is presented. It was established that the addition of elements of the IIIA group (Al, Ga, In) to magnesium catalyses its hydrogenation. This is explained by the mechanism of diffusion of magnesium cation vacancies. The hydride Mg2NiH4 was characterized by thermal analysis, x-ray diffraction and NMR measurements. The possibility of forming pseudo-binary compounds of Mg2Ni by the substitution of nickel or magnesium was examined. The hydrogenation of the inter-metallic compounds of the Mg-Al system was investigated. It was found that the addition of indium and nickel affected the hydrogenation kinetics. A preliminary study of the hydrogenation of various binary and ternary alloys of magnesium was carried out. (Author)

  8. Structure evolution of AZ61 magnesium alloy in SIMA process

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; ZHANG Fa-yun; JIE Xiao-ping

    2005-01-01

    The effect of prior compressive deformation, isothermal temperature and holding time on the structure of AZ61 magnesium alloy fabricated by strain-induced melt activation(SIMA) processing was investigated. The specimens were subjected under deformation ratios of 0%, 22% and 40% and various heat treatment time and temperature regions. The results indicate that the ideal technological parameters of semi-solid AZ61 alloy produced with non-dendrites are recommended as 22% (prior compressive deformation), 595 ℃ (heat treatment temperature) and 40 min(time). The as-cast AZ61 magnesium alloy isn't fit for semi-solid forming.

  9. Effect of Annealing on Microstructure and Tensile Properties of 5052/AZ31/5052 Clad Sheets

    Science.gov (United States)

    Nie, Huihui; Liang, Wei; Chi, Chengzhong; Li, Xianrong; Fan, Haiwei; Yang, Fuqian

    2016-05-01

    Three-layered 5052Al/AZ31Mg/5052Al (5052/AZ31/5052) clad sheets were fabricated by four-pass rolling and annealed under different conditions. Under the optimal annealing condition, homogeneous and equiaxial grains with an average AZ31 grain size of 5.24 µm were obtained and the maximum values of ultimate tensile strength and elongation of the clad sheet reached 230 MPa and 18%, respectively. Electron backscatter diffraction analysis showed that the AZ31 layer had a typical rolling texture with its c-axis parallel to the normal direction. The fraction of low-angle grain boundaries in the 5052 layer was nearly four times more than that in the AZ31 layer because of different deformation extent and recrystallization driving forces. The textures of Al3Mg2 and Mg17Al12 were similar to that of 5052 because of the deformation coordination during the rolling and recrystallization process. The orientation relationship between Mg17Al12 and AZ31 seemed to be (110) Mg17Al12//(10-11) AZ31.

  10. Purification technology of AZ91 magnesium alloy wastes

    Institute of Scientific and Technical Information of China (English)

    吴国华; 谢敏; 翟春泉; 曾小勤; 朱燕萍; 丁文江

    2003-01-01

    The effects of different purification processes on the mechanical properties,structure and fracture pattern of AZ91 magnesium alloy wastes were studied.The results show that the inclusions in the Mg melt can be removed effectively by the treatment of the fluxes with MgO foam ceramic filter.Therefore,the properties of magnesium alloy wastes can be improved substantially.Tensile strength and elongation of the magnesium alloy wastes after purification treatment can reach 194.6 MPa and 5.12% respectively,which are comparable to the mechanical properties of AZ91 fresh stuff.The metallographic analysis results show that the purification treatment has not obvious effect on metallurgical structure.The fracture mechanism of AZ91 is not changed,and its fractures are still quasicleavage crack.It is discovered that for AZ91 magnesium alloy,the fluxes containing TiO2 can decrease the Fe content of magnesium alloy wastes to below 0.0056%.The results also show that TiO2 is helpful for the precipitation of γ phase in granular or small island shape and can refine the grain size effectively.

  11. Biodegradation of Secondary Phase Particles in Magnesium Alloys: A Critical Review

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby [James Cook University, Townsville (Australia)

    2016-04-15

    Magnesium alloys have been extensively studied in recent years for potential biodegradable implant applications. A great deal of work has been done on the evaluation of the corrosion behaviour of magnesium alloys under in vitro and in vivo conditions. However, magnesium alloys, in general, contain secondary phase particles distributed in the matrix and/or along the grain boundaries. Owing to their difference in chemistry in comparison with magnesium matrix, these particles may exhibit different corrosion behaviour. It is essential to understand the corrosion behaviour of secondary phase particles in magnesium alloys in physiological conditions for implant applications. This paper critically reviews the biodegradation behaviour of secondary phase particles in magnesium alloys.

  12. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    Directory of Open Access Journals (Sweden)

    Francesca Cecchinato

    Full Text Available Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg.The degradation parameters of magnesium-silver (Mg2Ag, magnesium-gadolinium (Mg10Gd and magnesium-rare-earth (Mg4Y3RE alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development.The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  13. In vitro and in vivo studies on biodegradable magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Lida Hou; Zhen Li; Yu Pan; Li Du; Xinlin Li; Yufeng Zheng; Li Li

    2014-01-01

    The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™) were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7%for the as-cast alloy to 2.9%for the as-extruded one, both below 5%. BioDe MSM™alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  14. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  15. Effects of rare earths on friction and wear characteristics of magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    祁庆琚; 刘勇兵; 杨晓红

    2003-01-01

    The influence of various rare-earth contents on the friction and wear characteristics of magnesium alloyAZ91D was studied. The results show that the wear resistance properties of rare-earth magnesium alloys are betterthan those of the matrix alloy under the testing conditions. Magnesium alloys undergo transition from mild wear tosevere wear. The addition of rare earths refines the structure of alloys, improves the comprehensive behaviors of themagnesium alloys, increases the stability of oxidation films on worn surfaces, enhances the loading ability of rare-earth magnesium alloys, and delays the transition from mild wear to severe wear effectively.

  16. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  17. Microstructure of AM50 die casting magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Kiełbus

    2006-08-01

    Full Text Available Purpose: AM50 magnesium alloy allows high-energy absorption and elongation at high strength and has goodcastability. It contains aluminum and manganese. Typically, it is used in automotive industry for steering wheels,dashboards and seat frames. The aim of this paper is to present the results of investigations on the microstructureof the AM50 magnesium alloy in an ingot condition and after hot chamber die casting.Design/methodology/approach: Die casting was carried out on 280 tone locking force hot-chamber die castingmachine. For the microstructure observation, a Olympus GX+70 metallographic microscope and a HITACHIS-3400N scanning electron microscope with a Thermo Noran EDS spectrometer equipped with SYSTEM SIXwere used.Findings: Based on the investigation carried out it was found that the AM50 magnesium alloy in as ingotcondition is characterized by a solid solution structure a with partially divorced eutectic (a + Mg17Al12 andprecipitates of Mn5Al8 phase. After hot chamber die casting is characterized by a solid solution structure awith fully divorced eutectic a + Mg17Al12. Moreover, the occurrence of Mn5Al8 phase and some shrinkageporosity has been proved.Research limitations/implications: Future researches should contain investigations of the influence of the diecasting process parameters on the microstructure and mechanical properties of AM50 magnesium.Practical implications: AM50 magnesium alloy can be cast with cold- and hot-chamber die casting machine.Results of investigation may be useful for preparing die casting technology of this alloy.Originality/value: The results of the researches make up a basis for the investigations of new magnesium alloysfor hot chamber die casting with addition of RE elements designed to exploitation in temperature to 175°C.

  18. Metal Injection Molding (MIM) of Magnesium and Its Alloys

    OpenAIRE

    Martin Wolff; Johannes G. Schaper; Marc René Suckert; Michael Dahms; Frank Feyerabend; Thomas Ebel; Regine Willumeit-Römer; Thomas Klassen

    2016-01-01

    Current research has highlighted that magnesium and its alloys as biodegradable material are highly suitable for biomedical applications. The new material fully degrades into nontoxic elements and offers material properties matching those of human bone tissue. As biomedical implants are rather small and complex in shape, the metal injection molding (MIM) technique seems to be well suited for the near net shape mass production of such parts. Furthermore, MIM of Mg-alloys is of high interest in...

  19. Influence of Al addition on structure of magnesium casting alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-04-01

    Full Text Available Purpose: In the following paper there have been the structure and properties of the MCMgAl9Zn1 magnesium cast alloy as-cast state and after a heat treatment presented.Design/methodology/approach: A casting cycle of alloys has been carried out in an induction crucible furnace using a protective salt bath Flux 12 equipped with two ceramic filters at the melting temperature of 750±10ºC, suitable for the manufactured material. The following results concern transmission and scanning microscopy, X-ray qualitative and quantitative microanalysis.Findings: The analysis of the thin foils after the ageing process has confirmed that the structure of the magnesium cast alloy consists of the solid solution α – Mg (matrix of the secondary phase β – Mg17Al12 evenly located in the structure. The structure creates agglomerates in the form of needle precipitations, partially coherent with the matrix placed mostly at the grain boundaries.Research limitations/implications: According to the alloys characteristic, the applied cooling rate and alloy additions seems to be a good compromise for mechanical properties and microstructures, nevertheless further tests should be carried out in order to examine different cooling rates and parameters of solution treatment process and aging process.Practical implications: A desire to create as light vehicle constructions as possible and connected with it low fuel consumption have made it possible to make use of magnesium alloys as a constructional material in automotive industry.Originality/value: The undertaken examinations aim at defining the influence of a chemical composition and precipitation processes on the structure and casting magnesium alloy properties in its as-cast state and after heat treatment with a different content of alloy components.

  20. Texture Evolution of Single-Pass Hot-Rolled 5052/AZ31/5052 Clad Sheets

    Science.gov (United States)

    Nie, Huihui; Liang, Wei; Yang, Fuqian; Zheng, Liuwei; Li, Xianrong; Fan, Haiwei

    2016-06-01

    Three-layered 5052/AZ31/5052 clad sheets with maximum rolling reductions of 33% and 48% were prepared, using single-pass hot rolling followed by thermal annealing at 200°C for 1 h. The evolutions of microstructures and textures were analyzed. The experimental results show that the AZ31 layer exhibited a typical deformation microstructure with rolling-induced twins. The AZ31 layer with the 33% rolling reduction possessed a texture with the basal pole tilting about 35° away from normal direction to transverse direction and the majority of twins consists of {10 bar{1} 1}-{10 bar{1} 2} double twins and {10 bar{1} 2} tensile twins. The AZ31 layer with the 48% rolling reduction possessed a typical basal texture because {10 bar{1} 1} compression twins were activated by c-axis strain to compete with the tensile twins. No intermetallics were observed after annealing, and recrystallization occurred preferentially at the interface between AZ31 and 5052. The typical rolling texture of the 5052 layer disappeared, and the stable {001} rotation cube component was dominant. The tensile test of the rolled three-layered 5052/AZ31/5052 clad sheets was performed. The tensile experimental results show that the annealed clad sheets with 33% rolling reduction and smaller degree of recrystallization have the largest elongation of 22.5% and larger ultimate tensile strength (UTS) than the annealed clad sheets with 48% rolling reduction.

  1. Mechanical properties and structure of magnesium alloy AS31

    Directory of Open Access Journals (Sweden)

    A. Hanus

    2008-07-01

    Full Text Available Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The non-ferrous metals alloys used nowadays, including the magnesium alloys, meet the above-mentioned requirements and expectations regarding the contemporary materials.Magnesium alloys are primarily used in aeronautical and automobile industry in wide variety of structural characteristics because of their favorable combination of tensile strength (160 to 365 MPa, elastic modulus (45 GPa, and low density (1 740 kg/m3, which is two-thirds that of aluminum. Magnesium alloys have high strength-to-weight ratio (tensile strength/density, comparable to those of other structural metals. [1-6]Knowledge of the relaxation properties of metal materials at high temperatures is necessary for the verification of susceptibility of castings to the creation of defects during the production process. Temperature limits of materials where highest tension values are generated may be detected with tensile tests under high temperatures. The generated tensions in the casting are a cause of the creation and development of defects. At acoustic emission (hereinafter called the "AE" use, tensile tests at high temperatures may, among other things, be used for analysis of the AE signal sources and set, in more detail, the temperature limit of elastic-plastic deformations existence in the material under examination. The results of the temperature drop where tension at casting cooling is generated or its release at heating are basic data for controlled cooling mode (and temperature of casting knocking out of the form as well as necessary for the thermal mode for the casting tension reduction. [7-9]Knowledge of elastic-plastic properties at elevated temperatures is often important for complex evaluation of magnesium alloys. Objective of the work was focused on determination of changes of elastic-plastic properties of magnesium

  2. Structure changes and mechanical properties of laser alloyed magnesium cast alloys

    Directory of Open Access Journals (Sweden)

    W. Kwaśny

    2009-02-01

    Full Text Available Purpose: The aim of this work was to investigate structure and mechanical properties of the MCMgAl12Zn1 casting magnesium alloys after laser treatment. The laser treatment was carried out using a high power diode laser (HPDL.Design/methodology/approach: The laser processing of TiC, WC, SiC particles in MCMgAl12Zn1 and the resulted microstructures and properties are discussed in this paper. The resulting microstructure in the modified surface layer was examined. Phase composition was determined by the X-ray diffraction method using XPert device. The measurements of hardness after laser melt injection was also studied.Findings: Structure of the solidyifying material after laser alloying is characteristic with occurrences of areas with the diversified morphology, dependent on solidification rate of the magnesium alloys, is characteristic of structure of the solidified material after laser alloying. The MCMgAl12Zn1 casting magnesium alloys after laser alloying demonstrate similar hardness tests results, in reference to hardness of the alloys before their laser treatment.Research limitations/implications: In this research three powders (titanium carbide, tungsten carbide and silicon carbide were used to reinforcing the surface of the MCMgAl12Zn1 casting magnesium alloys.Practical implications: High power diode laser can be used as an economical substitute for CO2 and Nd:YAG lasers to modify the surface magnesium alloy by feeding the carbide particles.Originality/value: The originality of this work is applying of High Power Diode Laser for laser treatment of cast magnesium alloy consisting in fusion penetration of the hard particles of titanium, tungsten, and silicon carbides into the remelted surface layer of the alloy.

  3. Tensile properties of AZ31 sheet/bar and effects of texture

    Institute of Scientific and Technical Information of China (English)

    ZHOU Qing; G. ITOH; Y. MOTOHASHI

    2006-01-01

    For understanding the deformation mechanism of AZ31 Mg alloy, two kinds of specimen, hot-rolled sheet and extruded bar were tested in tension at room temperature. Relatively small grain sizes ranging from 32 to 8.7 (m are obtained by annealing at several temperatures. And then they were further cold-rolled with rolling angles of 0-, 45- and 90-, which is the angle between the rolling and the longitude direction of as-received specimen, and annealed at a temperature in recrystallization field. The yield stress were found from the stress-strain curve. The grain size dependence of the yield stress is found not in agreement with the Hall-Petch relationship. The texture of (0002) pole figure of each kind of specimen was tested by X-ray diffractometer. The specimen with strong basal texture shows large yield stress and low work-hardening rate, while the specimen with weak basal texture shows low yield stress and rapid work-hardening rate. These results are interpreted by the slip system activated in the different textures. A combined slip system was used to interpret the yield stress variation with the texture and the deformation mechanism was discussed.

  4. Modified AZ80 magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Erinc, M.; Zhang, X.; Sillekens, W.H.

    2010-01-01

    Magnesium and its alloys are light weight, biodegradable materials. They can be used as metal implants which maintain strength and integrity for the time of recovery, followed by natural dissolution in the body preventing the necessity of implant removal. In addition to the general biocompatibility

  5. Microstructure 2007of WE43 casting magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Kiełbus

    2007-03-01

    Full Text Available Purpose: WE43 is a high-strength magnesium alloy characterized by good mechanical properties both at an ambient and elevated temperature (up to 300°C. It contains mainly yttrium and neodymium. The aim of this paper is to present the results of research on the microstructure of the WE43 magnesium alloy in an as-cast condition.Design/methodology/approach: For the microstructure observation, a Reichert metallographic microscope MeF2 and a HITACHI S-3400N scanning electron microscope with a Thermo Noran EDS equipped with SYSTEM SIX were used. A qualitative phase analysis was performed with a JEOL JDX-7S diffractometer. Microstrucutral examinations were performed JEOL 3010 transmission electron microscope.Findings: Based on the investigation carried out it was found that the microstructure of WE43 alloy after continuous casting consists of α-Mg matrix and irregular precipitates of Mg41Nd5, rectangular particles of MgY phase, particles of Mg24Y5, longitudinal precipitates of β (Mg14Nd2Y compound at grain boundaries and the grain interiors. All of these phases contain yttrium and neodymium. Research limitations/implications: Future researches should contain investigations of the influence of heat treatment parameters on microstructure, corrosion resistance and mechanical properties of WE43 alloy.Practical implications: WE43 magnesium alloy is used in the aircraft industry, for wheels, engine casings, gear box casings and rotor heads in helicopters. Results of investigation may be useful for development casting technology of the Mg-Y-Nd alloys.Originality/value: The results of the researches make up a basis for the next investigations of magnesium alloys with addition of Y and Nd designed to exploitation at temperature to 300°C.

  6. The effects of some elements on the igniting temperature of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhao Weimin [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)]. E-mail: wmzhao@mail.hebut.edu.cn; Sun Yong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Li Haipeng [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Liang Chunyong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)

    2006-02-25

    This paper studied the effects of some elements on the igniting temperature of the magnesium alloys. The main proposals of the study is to increase the igniting temperature by adding some elements to the magnesium alloys and make the magnesium alloys process easily like cast iron and aluminium without flux and gas cover. The results show that oxide film of molten Mg alloys has turned into fine and close structure from porous structure to stop the Mg alloys from oxidating further and the kindling point of magnesium alloys can be increased by about 200 deg. C.

  7. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    Science.gov (United States)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  8. Investigation on mechanical behaviour of AM60 magnesium alloys

    OpenAIRE

    Yan, C.; R.X. Bai; Gu, Y. T.; Ma, W. J.

    2008-01-01

    Purpose: In this work, tension, impact, bend and fatigue tests were conducted in an AM60 magnesium alloy. The effects of environmental temperature and loading rates on impact and tension behavior of the alloy were also investigated.Design/methodology/approach: The tests were conducted using an Instron universal testing machine. The loading speed was changed from 1 mm/min to 300 mm/min to gain a better understanding of the effect of strain rate. To understand the failure behavior of this alloy...

  9. Steady State Rheological Characteristic of Semisolid Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Isothermal compressive experiments at different temperatures, strain rates and holding time for semisolid AZ91D, Zr modified AZ91D and MB15 alloy with higher solid volume fraction were carried out by using Gleeble-15000 simulator and the true stress-strain curves were given directly. The relationship of apparent viscosity vs temperature, shear rate and holding time of the three kinds of semi-solid magnesium alloys, as well as isothermal steady state rheological characteristic and mechanical behavior were studied. The results show that the three magnesium alloys had the characteristic of shear-thinning. The rheological characteristic of the semi-solid MB15 is different from that of semi-solid AZ91D. The semi-solid MB15 has higher apparent viscosity and deformation resistance.

  10. Fusion cutting of aluminum, magnesium, and titanium alloys using high-power fiber laser

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-07-01

    The effects of cutting speed and assist gas pressure on laser cutting of 1-mm thick Al 1050, AZ31, and Ti6Al4V lightweight alloys are experimentally investigated. Fiber laser cutting of these materials is not broadly investigated and the acquisition of a new level of knowledge is of fundamental importance for applications like sheet metal trimming in automotive industry. The main process outputs are in depth compared with results reported in literature and obtained by cutting with CO2 and Nd∶YAG lasers. The good cut quality, the high productivity, and the easy delivery of the beam obtained at the same time, corroborate the advantage of using fiber lasers for thin sheets lightweight alloys cutting.

  11. Influence of pH value on chromate-free conversion coating for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WENG Wen-ping; CHEN Qi; ZHANG Hui; ZHONG Hao; YAN Yun-qi

    2006-01-01

    Many factors were found to have effects on the conversion coatings for AZ31 alloy, alloy the most important one in producing high quality conversion coatings is found to be the control of the pH value. The influence of pH value on the conversion coating including color, thickness, adhesion and surface morphology was studied. The performance of conversion coating was examined by cross cut test, SEM method and salt immersion. The results show that the variation of pH value causes surface treatment process unstably. The conversion coating can obtain as pH value ranging from 3.0 to 5.0, while it presents dark, thick and bad adhesion under lower pH value. The conversion coatings have good combination of thickness and adhesion when pH value ranging from 4.0 to 4.5, and it exhibits a good corrosion resistance.

  12. Processing aspects of magnesium alloy stent tube

    NARCIS (Netherlands)

    Werkhoven, R.J.; Sillekens, W.H.; Lieshout, J.B.J.M. van

    2011-01-01

    Biomedical applications are an emerging field of interest for magnesium technology, envisioning biodegradable implants that resorb in the human body after having cured a particular medical condition (such as artery clogging or bone fractures). This challenges research in a sense that the materials t

  13. Study of the corrosion behavior of magnesium alloy weldings in NaCl solutions by gravimetric tests

    Directory of Open Access Journals (Sweden)

    Segarra, José A.

    2015-09-01

    Full Text Available In this article, the corrosion behavior of commercial AZ31 welded plates in aqueous chloride media was investigated by means of gravimetric techniques and Neutral Salt Spray tests (NSS. The AZ31 samples tested were welded using Gas Tugsten Arc Welding (GTAW and different filler materials. Material microstructures were investigated by optical microscopy to stablish the influence of those microstructures in the corrosion behavior. Gravimetric and NSS tests indicate that the use of more noble filler alloys for the sample welding, preventing the reduction of aluminum content in weld beads, does not imply a better corrosion behavior.En este artículo se ha investigado el comportamiento frente a la corrosión en medios acuosos salinos de chapas soldadas de aleación AZ31 mediante técnicas gravimétricas y ensayo en cámara de niebla salina. Las muestras estudiadas han sido soldadas mediante soldadura TIG (Tungsten Inert Gas y con diferentes materiales de aporte. En el estudio se ha empleado microscopía óptica para analizar la microestructura. Los ensayos de gravimetría y los ensayos de niebla salina indican que el empleo de materiales de aporte más nobles para soldar las muestras evitando la disminución del contenido en aluminio en los cordones, no implica un mejor comportamiento frente a la corrosión.

  14. The influence of modification on the thermophysical properties of magnesium wrought alloys

    NARCIS (Netherlands)

    Moldovan, P.; Popescu, G.; Miculescu, M.; Bojin, D.; Dimitriu, S.; Sillekens, W.H.

    2009-01-01

    Magnesium is the lightest engineering metal and has a great potential due to its raw material large natural reverse and interesting properties. Magnesium alloys are attracting increasing attention for industry for weight reduction and high fuel efficiency. Magnesium alloys are attractive alternative

  15. Evolution of Microstructure in Rolled Mg-Based Alloy. Textural Aspect / Ewolucja Mikrostruktury W Walcowanym Stopie Na Bazie Mg. Aspekt Teksturowy

    Directory of Open Access Journals (Sweden)

    Drzymała P.

    2015-12-01

    Full Text Available Magnesium alloys are the lightest structural materials, which makes them particularly suitable for use in the aircraft and automotive industry. However, due to hexagonal close-packed crystal structure, resulting in insufficient number of independent slip systems, magnesium alloys exhibit poor formability at room temperature. Conventional methods of work hardening of magnesium alloys requires the temperature about 300°C, which favours simultaneously processes of thermal recovery and grain growth, but decreases beneficial microstructure strengthening effect. Thus, it is a crucial to undertake development of a technology for semi-finished magnesium alloys elements, which will ensure better mechanical properties of the final products by forming desirable microstructure. In the paper we present the development of crystallographic texture of the Mg-based alloy (Mg-AZ31 in the form of pipe extruded at 430°C and subjected to pilger rolling at relatively low temperature.

  16. Mg/Cu异种材料共晶反应钎焊连接研究%Dissimilar Metals Between Copper and Magnesium Alloy in Eutectic Contacting Reaction Brazing

    Institute of Scientific and Technical Information of China (English)

    王怀建; 袁苗达; 白莉

    2012-01-01

    Magnesium alloy (AZ31B) and Copper (T2) were bonded by eutectic contacting reaction brazing. The microstructural features and mechanical properties of the welded joint was studied by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS). The results show that when the welding process is at 500 °C for 5 min, under the pressure of 2MPa, the tensile strength of the welded joint reaches 42MPa.%采用共晶钎焊工艺对Mg/Cu异种材料进行连接,焊后利用扫描电镜和EDS对焊接接头的微观组织及元素扩散行为进行了研究.在焊接温度为500℃,焊接时间为5min,焊接压力为2MPa的工艺下,焊接接头最高抗拉强度为42 MPa.

  17. Thermal spraying on the magnesium alloy AZ91

    Energy Technology Data Exchange (ETDEWEB)

    Lenz, U.; Weisheit, A.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik)

    1998-01-01

    The results of this investigations show, that thermal sprayed coatings can improve the surface properties of magnesium base alloys. Aluminium coatings can improve corrosion resistance, whereas wear resistance can significantly be improved with NiCrFeSiB and NiAl coatings. When materials are coated which are sensitive to contact corrosion then the density of the layer is the most important property. In this respect HVOF spaying seems to be the preferred process for producing protective coatings on magnesium substrates. (orig.)

  18. Hot compression behavior of GZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Roostaei, M., E-mail: miladroustaei68@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155–4563, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155–4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Mahmudi, R., E-mail: mahmudi@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155–4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155–4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2015-05-15

    Highlights: • Study the hot deformation behavior of Mg–3Gd–1Zn (GZ31) magnesium alloy. • Determination of activation energy for hot deformation of this alloy. • Determination of material's constants of constitutive equations for this material. - Abstract: Hot deformation behavior of Mg–3Gd–1Zn (GZ31) magnesium alloy was studied by hot compression tests over the temperature range of 300–500 °C under strain rates of 0.0001–0.1 s{sup −1}. This material exhibited typical broad single-peak dynamic recrystallization behavior followed by a gradual drop towards the steady state stress. The constitutive behavior of the tested alloy was studied by the power, exponential, and hyperbolic sine laws. The stress multiplier and the hyperbolic sine exponent were calculated as 0.024 MPa{sup −1} and 3.42, respectively. The deformation activation energy was found to be about 173.2 kJ/mol, which is higher than the lattice self-diffusion activation energy of magnesium (135 kJ/mol). The latter can be ascribed to the presence of gadolinium, which shows the importance of rare earth elements in increasing the deformation resistance at high temperatures.

  19. HOW TO MAKE MAGNESIUM ALLOYS BE RESISTANT TO OPERATIONAL RISKS

    Directory of Open Access Journals (Sweden)

    N. M. Chigrinova

    2016-01-01

    Full Text Available The paper studies regularities and mechanisms of structure and phase formation in the surface layers of magnesium alloys when they are processed by method of micro-arc oxidation [MAO]. It has been determined that the same specific features of structure formation, namely: existence of a thin dense inner sublayer and a thicker outer sublayer with developed porosity are common for all types of coatings on the surface of magnesium and aluminum alloys. Such structural state of a protective coating can not be considered as a guaranteed protection against operational impacts, taking into account the fields of their primary application that is aviation construction, automotive construction, instrumentation, building construction, etc. The paper has analyzed the effect of alkaline electrolytes with varying chemical composition due to additions of sodium fluoride or potassium on the structure and properties of these alloys as well as on the level of basic performance characteristics of the layers formed in such electrolytes. On the basis of the analysis a conclusion has been made that it is possible to extend their life-span under operational conditions. It has been revealed that the existing techniques and methods for process control of MAO aluminum and magnesium alloys, particularly processing modes and technological equipment capacity determine a nature of structure formation and changes in a phase composition of the formed coatings.

  20. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  1. One-step pickling-activation before magnesium alloy plating

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-juan; YU Gang; OUYANG Yue-jun; HE Xiao-mei; ZHANG Jun; YE Li-yuan

    2009-01-01

    A one-step pickling-activation process was proposed as an environmental friendly pretreatment method in phosphate-permanganate solution before electroplating on magnesium alloys. The effects of pickling-activation on qualities of coating were assessed by adhesion and porosity testing of copper plating. The interfacial reactions between specimen and solution were analyzed with SEM, EDX and XRD. The results show that the developed process of pickling-activation can equalize the potentials on substrate surface. The compacted zinc film can be obtained by zinc immersion after treating magnesium alloy in the pH 4-6 phosphate-permanganate solution for 3-5 min. The adhesion and corrosion resistance of copper plating are enhanced. The one-step pickling-activation can replace the existing two-step process of acid pickling and activation which contains a great deal of chromium and fluorine. The procedure of surface pretreatment is simplified and the production environment is improved.

  2. Cathodic phosphate coating containing nano zinc particles on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A technology for preparation of a cathodic phosphate coating mainly containing nano metallic zinc particles and phosphate compounds on magnesium alloy was developed.The influence of cathodic current density on the microstructure of the cathodic phosphate coating Was investigated.The results show that the crystals of the coating are finer and the microstructures of the outer surface of the coatings are zigzag at the cathodic density of 0.2-0.5 A/dm2.The content of nano metallic zinc particles in the coating decreases with the increase of the thickness of the coatings and tends to be zero when the coating thickness is 4.14 μm.The cathodic phosphate coating was applied to be a transition coating for improving the adhesion between the paints and the magnesium alloys.The formation mechanism of the cathodic phosphate coating was investigated as well.

  3. Corrosion behaviour of aluminium-magnesium alloys in molten sodium

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The corrosion behaviour of the Al-1% Mg, A1-3% Mg, A1-5% Mg and A1-3% Mg-0.15%Zr alloys in moltensodium was investigated. The morphology of the corrosion products and the alloying element distribution of the specimenswere analyzed by using OM, SEM and EDS. The results showed that the effects of the magnesium content and the im-mersion temperature on the corrosion of the specimens are related to β phase (Mg5Al8).

  4. Development of a magnesium secondary alloy system for mixed magnesium post-consumer scrap

    Energy Technology Data Exchange (ETDEWEB)

    Fechner, Daniel, E-mail: dfechner@tuev-nord.de; Blawert, Carsten; Hort, Norbert; Dieringa, Hajo; Kainer, Karl Ulrich

    2013-08-01

    Six alloys were prepared by high pressure die casting in order to develop a magnesium secondary alloy system for mixed post-consumer scrap. The alloys were investigated with regard to intermetallic phases, grain structures, mechanical properties and performance in the salt spray test. The results are discussed in relation to the characteristics of the high pressure die casting process. The effect of contamination by copper and compensation for this effect by the addition of zinc were thoroughly investigated for the most promising alloy. It is evident that the alloying elements strontium, silicon and calcium are incorporated in the ternary Zintl phase Sr{sub 6.33}Mg{sub 16.67}Si{sub 13}, while aluminium, zinc, copper and magnesium form the tau-phases Mg{sub 32}(Al{sub x},Cu{sub 1−x}){sub 49} and Mg{sub 32}(Al,Zn){sub 49}. The two tau-phases can merge due to isomorphism. Mg{sub 32}(Al,Zn){sub 49} ensures improved corrosion resistance after the addition of copper.

  5. Finite element simulation of magnesium alloys laser beam welding

    OpenAIRE

    BELHADJ, Asma; BESSROUR, Jamel; MASSE, Jean-Eric; BOUHAFS, Mahmoud; Barrallier, Laurent

    2010-01-01

    In this paper, a three-dimensional finite element model is developed to simulate thermal history magnesium-based alloys during laser beam welding. Space-time temperature distributions in weldments are predicted from the beginning of welding to the final cooling. The finite element calculations were performed using Cast3M code with which the heat equation is solved considering a non-linear transient behaviour. The applied loading is a moving heat source that depends on process parameters such ...

  6. Microstructure of MCMgAl12Zn1 magnesium alloy

    OpenAIRE

    Dobrzański L.A.; Tański T.; Čížek L.

    2007-01-01

    In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air). For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed...

  7. Microstructure analysis of magnesium alloy melted by laser irradiation

    Science.gov (United States)

    Liu, S. Y.; Hu, J. D.; Yang, Y.; Guo, Z. X.; Wang, H. Y.

    2005-12-01

    The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17Al 12 and α-Mg as well as some phases unidentified.

  8. The Atmospheric Corrosion of Magnesium Alloys : Influence of Microstructure and Environments

    OpenAIRE

    Jönsson, Martin

    2007-01-01

    The low density and high specific strength of magnesium alloys have created a great deal of interest in the use of these alloys in the automotive and aerospace industries and in portable electronics. All of these industries deal with applications in which weight is extremely important. However, an obstacle to overcome when using magnesium alloys in engineering applications are their unsatisfactory corrosion properties. This thesis is devoted to the atmospheric corrosion of the two magnesium a...

  9. Surface modification of magnesium alloys by laser alloying using Si powder

    Energy Technology Data Exchange (ETDEWEB)

    Murayama, K.; Suzuki, A.; Takagi, T.; Kamado, S.; Kojima, Y. [Dept. of Mechanical Engineering, Nagaoka Univ. of Technology (Japan); Hiraga, H. [Foundation Juridical Person Central Niigata Prefecture Regional Industries Promotion Center, Sanjou, Niigata (Japan)

    2003-07-01

    The surface modification of AZ91D magnesium alloy by laser alloying in which powder injection method was used for the purpose of improving the wear resistance of the alloy is evaluated. silicon powder was used as the feeding powder. The silicon powder reacts easily with molten magnesium to form fine Mg{sub 2}Si compound in the modified layer. The wear resistance of the modified layer consisting of magnesium solid solution and Mg{sub 2}Si compound was evaluated by conducting pin-on-plate type sliding test, and a satisfactory result is obtained. However, with large powder feeding rate and large amount of heat input by laser, a hard and brittle Mg-Al intermetallic compound crystallize so much in the matrix, resulting in the flaking of harder Mg{sub 2}Si compound. Consequently, the Mg{sub 2}Si compound drops out easily and the wear depth increases by ternary abrasive wear. (orig.)

  10. Optimization of parameters and study of joint microstructure of resistance spot welding of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Yarong; Zhang Zhongdian; Li Dongqing

    2006-01-01

    Experimental investigations on the DC spot welding of Mg alloy AZ31B are presented. Experiments are carried out to study the influence of spot welding parameters (electrode force, welding heat input and welding time) on the tensile shear load and the diameter of nugget, based on an orthogonal test and analysis method. The optimum parameters are as follows:electrode force is 2 000 N, welding heat input is 80% and welding time is 6 cycles. The microstructure of spot weld is single fine equiaxed crystals in the nugget, of which the structure is β-Mg17Al12 precipitated on α-Mg boundaries induced by nonequilibrium freezing. And the surface condition of the workpiece has great influence on the joint quality.

  11. Corrosion action and passivation mechanism of magnesium alloy in fluoride solution

    Institute of Scientific and Technical Information of China (English)

    LI Jian-zhong; HUANG Jiu-gui; TIAN Yan-wen; LIU Chang-sheng

    2009-01-01

    Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. The results show that an insoluble MgF2 film is generated on the surface of magnesium alloy activated in the hydrofluoric acid. And the mass of the deposited MgF2 film may reach a constant value, when the mass ratio of Mg/F on the magnesium alloy surface is fixed at 11.3-1. The activated magnesium alloy gains a 'passivation state' in a mixture of sulfuric acid and hydrofluoric acid at a volume ratio of less than 1.2. At the same time the mass of magnesium alloy is maintained as a function of the time. When the ratio is above 1.4, the mass of magnesium alloy rapidly decreases. The passive film formed through adsorption of HF2- (or H2F3-, H3F4-) ions by the deposited MgF2 film can protect the magnesium alloy from corrosion in fluoride solution, but not in non-fluoride solutions. The passive state is maintained for activated magnesium alloy in an acidic sulfuric nickel solution with added fluoride. If fluoride and carbonate are added to the acidic sulfuric nickel solution, a replacement reaction between magnesium alloy and solution takes place.

  12. Microstructure and Thermomechanical Properties of Magnesium Alloys Castings

    Directory of Open Access Journals (Sweden)

    P. Lichý

    2012-04-01

    Full Text Available Magnesium alloys thanks to their high specific strength have an extensive potential of the use in a number of industrial applications. The most important of them is the automobile industry in particular. Here it is possible to use this group of materials for great numbers of parts from elements in the car interior (steering wheels, seats, etc., through exterior parts (wheels particularly of sporting models, up to driving (engine blocks and gearbox mechanisms themselves. But the use of these alloys in the engine structure has its limitations as these parts are highly thermally stressed. But the commonly used magnesium alloys show rather fast decrease of strength properties with growing temperature of stressing them. This work is aimed at studying this properties both of alloys commonly used (of the Mg-Al-Zn, Mn type, and of that ones used in industrial manufacture in a limited extent (Mg-Al-Sr. These thermomechanical properties are further on complemented with the microstructure analysis with the aim of checking the metallurgical interventions (an effect of inoculation. From the studied materials the test castings were made from which the test bars for the tensile test were subsequently prepared. This test took place within the temperature range of 20°C – 300°C. Achieved results are summarized in the concluding part of the contribution.

  13. In-situ white beam microdiffraction study of the deformation behavior in polycrystalline magnesium alloy during uniaxial loading

    OpenAIRE

    Lynch, P. A.; Advanced Light Source

    2008-01-01

    Scanning white beam X-ray microdiffraction has been used to study the heterogeneous grain deformation in a polycrystalline Mg alloy (MgAZ31). The high spatial resolution achieved on beamline 7.3.3 at the Advanced Light Source provides a unique method to measure the elastic strain and orientation of single grains as a function of applied load. To carry out in-situ measurements a light weight (~;;0.5kg) tensile stage, capable of providing uniaxial loads of up to 600kg, was designed to collect d...

  14. Influence of Cooling Rate on Microsegregation Behavior of Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Md. Imran Khan

    2014-01-01

    Full Text Available The effect of cooling rate on microstructure and microsegregation of three commercially important magnesium alloys was investigated using Wedge (V-shaped castings of AZ91D, AM60B, and AE44 alloys. Thermocouples were distributed to measure the cooling rate at six different locations of the wedge casts. Solute redistribution profiles were drawn based on the chemical composition analysis obtained by EDS/WDS analysis. Microstructural and morphological features such as dendrite arm spacing and secondary phase particle size were analyzed using both optical and scanning electron microscopes. Dendritic arm spacing and secondary phase particle size showed an increasing trend with decreasing cooling rate for the three alloys. Area percentage of secondary phase particles decreased with decreasing cooling rate for AE44 alloy. The trend was different for AZ91D and AM60B alloys, for both alloys, area percentage of β-Mg17Al12 increased with decreasing cooling rate up to location 4 and then decreased slightly. The tendency for microsegregation was more severe at slower cooling rates, possibly due to prolonged back diffusion. At slower cooling rate, the minimum concentration of aluminum at the dendritic core was lower compared to faster cooled locations. The segregation deviation parameter and the partition coefficient were calculated from the experimentally obtained data.

  15. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    Science.gov (United States)

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  16. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    OpenAIRE

    Kai Kerber; Hans Jürgen Maier; Friedrich-Wilhelm Bach; Wilfried Reimche; Gregor Mroz; Christian Demminger; Christian Klose

    2012-01-01

    In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting proce...

  17. Investigations of microstructure and dislocations of cast magnesium alloys

    Directory of Open Access Journals (Sweden)

    T. Tański

    2010-09-01

    Full Text Available Purpose: The microstructures and the dislocation arrangements in the cast magnesium alloy have been investigated using transmission electron microscopy and high-resolution transmission electron microscopy. In this paper are presented also the results of phase morphology investigation of an new developed Mg alloy. Such studies are of great interest for the metal industry, mainly the automobile industry, were the improvement of cast elements quality is crucial for economic and quality reason and depends mainly on properly performed controlling process of the production parameters. There are presented especially the effect of heat treatment on the size and distribution of the precipitation occurred in the matrix.Design/methodology/approach: The basic assumptions of this work are realised an Universal Metallurgical Simulator and Analyzer. The solidification process itself is analysed using the UMSA device by appliance of the Derivative Thermo Analysis. The thermal analysis was performed at a low but regulated cooling rate in a range of 0.2 ºC to ca. 3 ºC. Cooling curve for the thermal analysis was performed using a high sensitivity thermocouples of the K type, covered with a stainless steel sheath. The data were acquired by a high speed data acquisition system linked to a PC computer. Two different types of samples were used, bulk-cylindrical, and thin-walled cylindrical. Metallographic investigation were made on cross section samples of a engine bloc. Non-equilibrium heating and cooling process conditions were applied to achieve changes in shape and distribution of the phases such as Al2Cu and Si.Findings: During the investigation Dislocation networks are found to increase with deformation in all cases. The dislocation networks have been found in the g- Mg17Al12 phase as well as in the matrix in the investigation magnesium alloys. The crystallographic orientation relationship are: (1 01 α-Mg ║ (10 Mg17Al12 and [11 0] α-Mg ║ [111] Mg17Al12

  18. Tribological Analysis of Mg2Si Particulates Reinforced Powder Metallurgy Magnesium Alloy Composites under Oil Lubrication Condition

    Directory of Open Access Journals (Sweden)

    Katsuyoshi Kondoh

    2009-01-01

    Full Text Available For the evaluation of wear behavior of Mg composites under oil lubrication conditions, powder metallurgy Mg97Y2Zn1 alloy reinforced with additive Mg2Si particles were fabricated by the repeated plastic working (RPW and hot extrusion. The RPW process was effective in refining both Mg2Si reinforcements and α-Mg grains causing the matrix hardening. When increasing the repetition number of RPW process from 200 to 600 cycles, the particle size of Mg2Si additives changed from 8 μm to 1~2 μm, and α-Mg grain size was 1 μm or less. With regard to the defensive and offensive properties of Mg alloys reinforced with Mg2Si dispersoids, the composite had superior adhesive wear resistance compared with the conventional Mg alloys because of its extremely high microhardness of 95~180 Hv by RPW process. The uniform distribution of refined Mg2Si particles was useful for improving both defensive and offensive properties against AZ31B counter disk specimens. The Mg2Si prominent dispersoids in the matrix were also effective in forming the oil grooves around them, and caused the low and stable friction coefficient. On the other hand, in the case of the composite containing coarse Mg2Si particles, severely deep scratches were given on the counter face of the AZ31B disk, and resulted in an unstable and high friction coefficient.

  19. Chemical conversion coating for protecting magnesium alloys from corrosion

    Science.gov (United States)

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  20. Precipitation evolution and surface modification of magnesium alloys

    Directory of Open Access Journals (Sweden)

    T. Tański

    2013-11-01

    Full Text Available Purpose: The purpose of this publication is to present the results of own long-term research summarising the experience concerning as casting magnesium alloys, and in especially a thermal analysis describing the process of alloys crystallisation, standard heat treatment according to the occurring phase transitions and precipitation processes, surface treatment with the CVD and PVD methods, laser surface treatment of surface layers, as well as using the methods of Computer Materials Science. Design/methodology/approach: The research concerned in the first place an analysis of Mg-Al-Zn alloys crystallisation kinetics. Optimisation investigations for heat treatment conditions taking into consideration different cooling mediums were performed in order to identify fully the structure of the investigated magnesium casting alloys. Investigations were carried out of the structure and properties of coatings produced with the CVD and PVD methods on the investigated Mg-Al-Zn alloys. The last stage of investigating the presented Mg-Al-Zn alloys applied to laser surface treatment enabling to produce a quasi-composite structure of MMCs characterised by the gradient of phase composition as well as functional properties by feeding hard ceramic particles, in particular carbides and oxides, into the surface of the materials produced. Findings: Valuable and original results were achieved based on the broad scope of the research performed both, in cognitive and applicational terms, concentrated mainly on the analysis and influence of chemical composition and technological heat and surface treatment processes on the structure and properties of the investigated alloys. Practical implications: The properties of the core and surface layer of the part produced can be customised most advantageously by selecting the part’s material and its structure and properties formation processes appropriately along with the surface layer type and technology ensuring the required

  1. Metal Injection Molding (MIM of Magnesium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Martin Wolff

    2016-05-01

    Full Text Available Current research has highlighted that magnesium and its alloys as biodegradable material are highly suitable for biomedical applications. The new material fully degrades into nontoxic elements and offers material properties matching those of human bone tissue. As biomedical implants are rather small and complex in shape, the metal injection molding (MIM technique seems to be well suited for the near net shape mass production of such parts. Furthermore, MIM of Mg-alloys is of high interest in further technical fields. This study focusses on the performance of MIM-processing of magnesium alloy powders. It includes Mg-specific development of powder blending, feedstock preparation, injection molding, solvent and thermal debinding and final sintering. Even though Mg is a highly oxygen-affine material forming a stable oxide layer on each particle surface, the material can be sintered to nearly dense parts, providing mechanical properties matching those of as cast material. An ultimate tensile strength of 142 MPa, yield strength of 67 MPa, elastic modulus of 40 GPa and 8% elongation at fracture could be achieved using novel organic polymer binders for the feedstock preparation. Thus, first implant demonstrator parts could be successfully produced by the MIM technique.

  2. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    NARCIS (Netherlands)

    Wang, L.; Fang, G.; Qian, L.; Leeflang, M.A.; Duszczyk, J.; Zhou, J.

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, becaus

  3. Electrochemical and Optical Properties of Magnesium-Alloy Hydrides Reviewed

    Directory of Open Access Journals (Sweden)

    Thirugnasambandam G. Manivasagam

    2012-10-01

    Full Text Available As potential hydrogen storage media, magnesium based hydrides have been systematically studied in order to improve reversibility, storage capacity, kinetics and thermodynamics. The present article deals with the electrochemical and optical properties of Mg alloy hydrides. Electrochemical hydrogenation, compared to conventional gas phase hydrogen loading, provides precise control with only moderate reaction conditions. Interestingly, the alloy composition determines the crystallographic nature of the metal-hydride: a structural change is induced from rutile to fluorite at 80 at.% of Mg in Mg-TM alloy, with ensuing improved hydrogen mobility and storage capacity. So far, 6 wt.% (equivalent to 1600 mAh/g of reversibly stored hydrogen in MgyTM(1-yHx (TM: Sc, Ti has been reported. Thin film forms of these metal-hydrides reveal interesting electrochromic properties as a function of hydrogen content. Optical switching occurs during (dehydrogenation between the reflective metal and the transparent metal hydride states. The chronological sequence of the optical improvements in optically active metal hydrides starts with the rare earth systems (YHx, followed by Mg rare earth alloy hydrides (MgyGd(1-yHx and concludes with Mg transition metal hydrides (MgyTM(1-yHx. In-situ optical characterization of gradient thin films during (dehydrogenation, denoted as hydrogenography, enables the monitoring of alloy composition gradients simultaneously.

  4. Determination of thermal conductivity of magnesium-alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An indirect method, Angstroms method was adopted and an instrument was designed to determine the thermal conductivity of magnesium metal and alloys. Angstroms method is an axial periodic heat flow technique by which the thermal diffusivity can be measured directly. Then thermal conductivity can be obtained with relation to thermal diffusivity. Compared with the recommended data from the literature the fitted values of the thermal diffiusivity correspond with 3%, and the credible probability of the thermal conductivity in the range of 0-450 ℃ is about 95%. The method is applicable in the given temperature range.

  5. Investigation on mechanical behaviour of AM60 magnesium alloys

    Directory of Open Access Journals (Sweden)

    C. Yan

    2008-12-01

    Full Text Available Purpose: In this work, tension, impact, bend and fatigue tests were conducted in an AM60 magnesium alloy. The effects of environmental temperature and loading rates on impact and tension behavior of the alloy were also investigated.Design/methodology/approach: The tests were conducted using an Instron universal testing machine. The loading speed was changed from 1 mm/min to 300 mm/min to gain a better understanding of the effect of strain rate. To understand the failure behavior of this alloy at different environmental temperatures, Charpy impact test was conducted in a range of temperatures (-40~35°C. Plane strain fracture toughness (KIC was evaluated using compact tension (CT specimen. To gain a better understanding of the failure mechanisms, all fracture surfaces were observed using scanning electron microscopy (SEM. In addition, fatigue behavior of this alloy was estimated using tension test under tension-tension condition at 30 Hz. The stress amplitude was selected in the range of 20~50 MPa to obtain the S-N curve.Findings: The tensile test indicated that the mechanical properties were not sensitive to the strain rates applied (3.3x10-4~0.1 and the plastic deformation was dominated by twining mediated slip. The impact energy is not sensitive to the environmental temperature. The plane strain fracture toughness and fatigue limit were evaluated and the average values were 7.6 MPa.m1/2 and 25 MPa, respectively. Practical implications: Tested materials AM60 Mg alloy can be applied among others in automotive industry aerospace, communication and computer industry.Originality/value: Many investigations have been conducted to develop new Mg alloys with improved stiffness and ductility. On the other hand, relatively less attention has been paid to the failure mechanisms of Mg alloys, such as brittle fracture and fatigue, subjected to different environmental or loading conditions. In this work, tension, impact, bend and fatigue tests were conducted

  6. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    OpenAIRE

    Wang, L; Fang, G.; Qian, L.; Leeflang, M. A.; Duszczyk, J.; Zhou, J.

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless mic...

  7. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    OpenAIRE

    Ahmad Agha, Nezha; Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Se...

  8. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Science.gov (United States)

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-02-01

    Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  9. Modeling of the Thermal Field in Dissimilar Alloy Ultrasonic Welding

    Science.gov (United States)

    Jedrasiak, P.; Shercliff, H. R.; Chen, Y. C.; Wang, L.; Prangnell, P.; Robson, J.

    2015-02-01

    This paper describes a finite element model for predicting the temperature field in high power ultrasonic welding aluminum AA6111 to two dissimilar alloys, magnesium AZ31, and low carbon steel DC04. Experimental thermocouple and other evidence are used to infer the magnitude and distribution of the heat input to the workpiece, as a function of time, for each of the material combinations welded. The resulting temperature histories are used to predict the growth of intermetallic phases at the interface in Al-Mg welds. The microstructural model successfully predicts the thickness of the intermetallic layer, but the sensitivity of the results to temperature is demonstrated.

  10. Microstructure and Fatigue Characteristic of AM60B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Morteza Mehrzadi

    2012-11-01

    Full Text Available This paper summarizes and reviews the findings of our research on AM60B magnesium alloy conducted in past 8 years. It essentially covers three categories: microstructural study, environmental effect, and fatigue crack growth rate of AM60B. The experimental and numerical studies on the influence of casting defects on this particular material’s properties are reviewed in the first part. It has been shown that the non-uniform solidification of the casting results in variations of the microstructure in different layers (skin and core of the alloy which affects the mechanical properties in those regions. Moreover, the influence of microstructure on fatigue crack initiation and propagation response of the alloy is presented. The influence of several casting defects on the failure mechanism of the material are also numerically analyzed and discussed. The influence of elevated and cold temperatures on the fatigue response of the alloy is reviewed in the second part. Our findings show that the temperature does not have a significant effect on the number of cycles to failure. However, but at some stress level, this effect cannot be dismissed. The fatigue crack growth rate (FCGR response of the alloy at a wide range of stress ratios is also investigated in the last part. The FCGR of the alloy showed a noticeable dependency on the stress ratio. A model is proposed for estimating the FCGR of the alloy, which could provide a good prediction of alloy’s FCGR over a wide range of negative and positive stress ratios. The integrity of the new model is also compared against other models. Finally, the influence of compressive loading on fatigue life of the specimens under constant and random amplitude cyclic loading is investigated experimentally.

  11. Superplasticity and diffusion bonding of magnesium alloy ZK60

    Institute of Scientific and Technical Information of China (English)

    YU Yan-dong; JIANG Hai-yan; LI Qiang; ZAI Chun-quan; DING Wen-jiang

    2005-01-01

    Superplasticity of as-rolled ZK60 magnesium alloy sheets, with the average grain size of 8.2μm, was investigated at a strain rate of 5.56×10-4-5.56×10-2 s-1 at 573-673K. The microstructure evolution during the superplastic deformation shows that the alloy deforms in a superplastic manner at the temperature from 573K to 673K. Diffusion bonding tests were carried out on the Gleeble-1500 testing machine and the specimens were successfully diffusion bonded at the superplastic temperature. The maximum specific strength is 0.82 at a bonding pressure of 10MPa for holding time 1h at 673K. The microstructures of the joints were observed through OM and SEM. There is no bond line visible in the original interfaces of sound joint with high specific strength.

  12. Review of studies on corrosion of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZENG Rong-chang; ZHANG jin; HUANG Wei-jiu; W. DIETZEL; K. U. KAINER; C. BLAWERT; KE Wei

    2006-01-01

    This review provided some recent progress of the research on corrosion mechanisms of magnesium and its alloys and a basis for follow-on research. Galvanic corrosion,pitting corrosion,intergranular corrosion (IGC),filiform corrosion,crevice corrosion,stress corrosion cracking (SCC),and corrosion fatigue (CF) were discussed. The influence of metallurgical factors such as alloying elements,microstructure and secondary phases,processing factors such as heat treatment and weld,and environmental factors including temperature,relative humidity,solution pH values and concentration on corrosion were discussed. In particular,a mechanism of pitting corrosion caused by AlMn particles was proposed. The corrosion properties of AZ91D weld material were investigated.

  13. Effect of neodymium on the as-extruded ZK20 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    赵亚忠; 潘复生; 彭建; 王维青; 罗素琴

    2010-01-01

    The effect of Nd addition on the microstructure and mechanical properties of ZK20 magnesium alloy was investigated by room tensile test, optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM) in order to develop a magnesium alloy with higher ductility. Results showed that the crystal grains of as-extruded ZK20+0.5%Nd magnesium alloy were effectively refined, and the alloy exhibited higher strength and ductility, with the UTS of 237 MPa and the elongation of 32.8%, increasing by 5...

  14. Thermal and structural characteristics of the AM50 magnesium alloy

    Directory of Open Access Journals (Sweden)

    M. Sahoo

    2008-06-01

    Full Text Available Purpose: The goal of this publication is to demonstrate the laboratory metal casting simulation methodology based on controlled melting and solidification experiments. The thermal characteristics of the AM50 magnesium alloy during melting and solidification cycles were determined and correlated with the test samples’ microstructural parameters.Design/methodology/approach: A novel methodology allowed to perform variable solidification rates for stationary test samples. The experiments were performed using computer controlled induction heating and cooling sources using Argon for melt protection and test sample cooling.Findings: Thermal analysis data indicated that the alloy’s melting range was between approximately 434 and 640°C. Increasing the cooling rate from 1 to 4°C/s during solidification process reduced the Secondary Dendrite Arm Spacing from approximately 64 to 43μm. The temperatures of the metallurgical reactions were shifted toward the higher values for faster solidification rates. Fraction liquid curve indicates that at the end of melting of the α(Mg-β(Mg17Al12 eutectic, i.e., 454.2ºC the alloy had a 2% liquid phase.Research limitations/implications: Future research is intended to address the development of a physical simulation methodology representing very high solidification rates used by High Pressure Die Casting (HPDC and to assess the microstructure refinement as a function of solidification rates.Practical implications: Advanced simulation capabilities including non-equilibrium thermal and structural characteristics of the magnesium alloys are required for the development of advanced metal casting technologies like vacuum assisted HPDC and its heat treatment.Originality/value: The presented results point out the direction for future research needed to simulate the alloy solidification in a laboratory environment representing industrial casting processes.

  15. Study of Forming Limit for Rotational Incremental Sheet Forming of Magnesium Alloy Sheet

    Science.gov (United States)

    Park, Jingee; Kim, Jeounghan; Park, Nhokwang; Kim, Youngsuk

    2010-01-01

    As a lightweight material, magnesium is being increasingly used for automotive parts. However, due to a hexagonal-closed-packed (hcp) crystal structure, in which only the basal plane can move, magnesium alloy sheets exhibit a low ductility and formability at room temperature. Press forming of magnesium alloy sheets is conventionally performed at elevated temperatures of 200 °C to 250 °C and thus is known as energy consumed forming. Therefore, in view of an energy saving forming technology, we study magnesium alloy sheet forming by a rotational incremental sheet forming (RISF) at room temperature, where the rotational tool generates local heat of specimen enough to accelerate plastic deformation. The flow curves of the magnesium alloy sheet are obtained and calculated at elevated temperatures, while the yield loci of the magnesium alloy sheet are measured at room temperature. Using RISF, a square cup of 80-mm width, 80-mm length, and 25-mm height is then formed from a magnesium alloy sheet at room temperature. In addition, the strain distribution is obtained and compared with the forming limit curve (FLC) by considering the effect of the tool radius and is found to effectively predict the forming limit of a magnesium alloy sheet in RISF.

  16. The influence of heat treatment on the microstructure of GA8 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Kiełbus

    2007-01-01

    Full Text Available Purpose: GA8 magnesium alloy is a general purpose gravity sand casting alloy containing aluminum, zincand manganese. Typically, it is used in aerospace or commercial casting applications particularly where thereis no high temperature requirement. The aim of this paper is to present the results of investigations on themicrostructure of the GA8 magnesium alloy after heat treatment.Design/methodology/approach: The study was conducted on GA8 magnesium alloys in as-cast conditionand after heat treatment. The microstructure was characterized by optical microscopy (Olympus GX-70 and ascanning electron microscopy (Hitachi S3400 equipped with an electron dispersive detector EDS (VOYAGERof NORAN INSTRUMENTS. To measure the stereological parameters, an image analysis program“AnalysisPro®” was used.Findings: The microstructure of GA8 magnesium alloy has a solid solution structure α with α + d iscontinuous ßareas and continuous ß (Mg17Al12 phase at grain boundaries. After solution treatment a reduction of the number ofß precipitations was observed. Application of ageing treatment caused precipitation of discontinuous ß phase.Research limitations/implications: Future researches should involve investigations of the effect of heattreatment parameters on the mechanical properties of GA8 magnesium alloy.Practical implications: The established heat treatment parameters can be useful for preparing heat treatmenttechnology of the GA8 magnesium alloy.Originality/value: The relationship between the initial structure, heat treatment parameters and Mg17Al12 phasemorphology in GA8 magnesium alloy was specified.

  17. In Vivo and In Vitro Degradation Behavior of Magnesium Alloys as Biomaterials

    Institute of Scientific and Technical Information of China (English)

    Dingchuan Xue; Yeoheung Yun; Zongqing Tan; Zhongyun Dong; Mark J. Schulz

    2012-01-01

    The corrosion behavior of pure Mg,AZ31,and AZ91D were evaluated in various in vitro and in vivo environments to investigate the potential application of these metals as biodegradable implant materials.DC polarization tests and immersion tests were performed in different simulated body solutions,such as distilled(DI) water,simulated body fluid(SBF) and phosphate buffered solution(PBS).Mg/Mg alloys were also implanted in different places in a mouse for in vivo weight loss and biocompatibility investigations.The in vivo subcutis bio-corrosion rate was lower than the corrosion rate for all of the in vitro simulated corrosive environments.The Mg/Mg alloys were biocompatible based on histology results for the liver,heart,kidney,skin and lung of the mouse during the two months implantation.Optical microscopy and scanning electron microscopy were carried out to investigate the morphology and topography of Mg/Mg alloys after immersion testing and implantation to understand the corrosion mechanisms.

  18. CO2 laser beam welding of AM60 magnesium-based alloy

    OpenAIRE

    BELHADJ, Asma; MASSE, Jean-Eric; Barrallier, Laurent; BOUHAFS, Mahmoud; BESSROUR, Jamel

    2010-01-01

    Magnesium alloys have a 33% lower density than aluminum alloys, whereas they exhibit the same mechanical characteristics. Their application increases in many economic sectors, in particular, in aeronautic and automotive industries. Nevertheless, their assembly with welding techniques still remains to be developed. In this paper, we present a CO2 laser welding investigation of AM60 magnesium-based alloy. Welding parameters range is determinate for the joining of 3 mm thickness sheets. The effe...

  19. Synthesis of Al-doped Mg{sub 2}Si{sub 1−x}Sn{sub x} compound using magnesium alloy for thermoelectric application

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Xiaokai, E-mail: xiaokai.hu@deakin.edu.au [Institute for Frontier Materials, Deakin University, Geelong, VIC 3217 (Australia); Research Institute for Energy Conservation, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Umezono, Tsukuba, Ibaraki 305-8568 (Japan); Barnett, Matthew R. [Institute for Frontier Materials, Deakin University, Geelong, VIC 3217 (Australia); Yamamoto, Atsushi [Research Institute for Energy Conservation, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Umezono, Tsukuba, Ibaraki 305-8568 (Japan)

    2015-11-15

    Mg{sub 2}Si{sub 1−x}Sn{sub x} thermoelectric compounds were synthesized through a solid-state reaction at 700 °C between chips of Mg{sub 2}Sn–Mg eutectic alloy and silicon fine powders. The Al dopants were introduced by employing AZ31 magnesium alloy that contains aluminum. The as-synthesized Mg{sub 2}Si{sub 1−x}Sn{sub x} powders were consolidated by spark plasma sintering at 650–700 °C. X-ray diffraction and scanning electron microscopy revealed that the Mg{sub 2}Si{sub 1−x}Sn{sub x} bulk materials were comprised of Si-rich and Sn-rich phases. Due to the complex microstructures, the electrical conductivities of Mg{sub 2}Si{sub 1−x}Sn{sub x} are lower than Mg{sub 2}Si. As a result, the average power factor of Al{sub 0.05}Mg{sub 2}Si{sub 0.73}Sn{sub 0.27} is about 1.5 × 10{sup −3} W/mK{sup 2} from room temperature to 850 K, being less than 2.5 × 10{sup −3} W/mK{sup 2} for Al{sub 0.05}Mg{sub 2}Si. However, the thermal conductivity of Mg{sub 2}Si{sub 1−x}Sn{sub x} was reduced significantly as compared to Al{sub 0.05}Mg{sub 2}Si, which enabled the ZT of Al{sub 0.05}Mg{sub 2}Si{sub 0.73}Sn{sub 0.27} to be superior to Al{sub 0.05}Mg{sub 2}Si. Lastly, the electric power generation from one leg of Al{sub 0.05}Mg{sub 2}Si and Al{sub 0.05}Mg{sub 2}Si{sub 0.73}Sn{sub 0.27} were evaluated on a newly developed instrument, with the peak output power of 15–20 mW at 300 °C hot-side temperature. - Highlights: • Aluminium is used as dopant in n-type Mg{sub 2}(Si,Sn) thermoelectric compounds. • Scrap magnesium alloy is used instead of pure raw material, and ball milling is avoided. • Dual phases of solid solution lower thermal conductivity. • Thermoelectric conversion of one-leg material is demonstrated.

  20. Corrosion and mechanical properties of AM50 magnesium alloy after being modified by 1 wt.% rare earth element gadolinium

    Institute of Scientific and Technical Information of China (English)

    杨淼; 刘耀辉; 刘家安; 宋雨来

    2014-01-01

    In order to improve the corrosion and mechanical properties of AM50 magnesium alloy, 1 wt.% Gd was used to modify the AM50 magnesium alloy. The microstructure, corrosion and mechanical properties were evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and mechanical stretch methods. The results indicated that β-Mg17Al12 phase decreased and Al2Gd3 and Al0.4GdMn1.6 phase existed after Gd addition. Because of the Gd addition, the grain of AM50 magnesium alloy was refined significantly, which improved the tensile strength of AM50 magnesium al-loy. The decreasing ofβ phase improved the corrosion resistance of the magnesium alloy. The fracture mechanism of the Gd modified AM50 magnesium alloy was quasi-cleavage fracture. The corrosion residual strength (CRS) of AM50 magnesium alloy was im-proved after 1 wt.% Gd addition.

  1. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Y.S., E-mail: yshzou75@gmail.com [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Wu, Y.F.; Yang, H.; Cang, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Song, G.H. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang, Liaoning, 110178 (China); Li, Z.X.; Zhou, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China)

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp{sup 3} carbon content and mechanical properties of the deposited DLC films. A maximum sp{sup 3} content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  2. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    International Nuclear Information System (INIS)

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  3. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    Science.gov (United States)

    Zou, Y. S.; Wu, Y. F.; Yang, H.; Cang, K.; Song, G. H.; Li, Z. X.; Zhou, K.

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  4. Effect of Yttrium and Cerium Addition on Microstructure and Mechanical Properties of AM50 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    To develop magnesium alloy with low cost, high strength and excellent elevated temperature properties, effect of Y and Ce addition on microstructure and mechanical properties of AM50 magnesium alloy was studied. Result showed that addition of small amount of Y and Ce to AM50 alloys resulted in refinement of microstructure. Owing to the improvement of microstructure, the mechanical properties of alloys at both ambient and elevated temperature were increased. AM50 alloy containing 0.6%Ce-0.3%Y (mass fraction) had good refinement effect and relatively ideal mechanical properties.

  5. The influence of the recrystallization mechanisms and grain growth on the texture of a hot rolled AZ31 sheet during subsequent isochronal annealing

    Energy Technology Data Exchange (ETDEWEB)

    Victoria-Hernandez, J., E-mail: jose.victoria-hernandez@hzg.de; Yi, S.; Bohlen, J.; Kurz, G.; Letzig, D.

    2014-12-15

    Highlights: • The rolling texture of a twin roll cast AZ31 shows broad off-basal orientations. • Prismatic and pyramidal slip, and secondary twins influence the rolling texture. • Discontinuous recrystallization is promoted in grains deformed by pyramidal slip. • Recovery and extended recovery are promoted in grains deformed by prismatic slip. • Fast growing grain with orientation close to (0 0 0 1) lead the formation of a basal texture. - Abstract: The texture development during isochronal annealing at 250, 300 and 350 °C for 30 min of a hot rolled Mg AZ31 sheet produced by twin-roll casting was studied in this work. It was found that the rolling texture shows some features that resemble the textures that develop in rolled Mg alloys with rare earth additions. During further heat treatment, special attention was given to the deformation and recrystallization mechanisms, and grain growth that control the texture development. It was found that at 250 and 300 °C extended recovery and discontinuous recrystallization influence the texture by generating strain free grains with off-basal orientation. Conversely, during annealing at 350 °C growth of grains with their c-axis close to the (0 0 0 1) leads to the formation of the well-known basal type texture.

  6. The influence of the recrystallization mechanisms and grain growth on the texture of a hot rolled AZ31 sheet during subsequent isochronal annealing

    International Nuclear Information System (INIS)

    Highlights: • The rolling texture of a twin roll cast AZ31 shows broad off-basal orientations. • Prismatic and pyramidal slip, and secondary twins influence the rolling texture. • Discontinuous recrystallization is promoted in grains deformed by pyramidal slip. • Recovery and extended recovery are promoted in grains deformed by prismatic slip. • Fast growing grain with orientation close to (0 0 0 1) lead the formation of a basal texture. - Abstract: The texture development during isochronal annealing at 250, 300 and 350 °C for 30 min of a hot rolled Mg AZ31 sheet produced by twin-roll casting was studied in this work. It was found that the rolling texture shows some features that resemble the textures that develop in rolled Mg alloys with rare earth additions. During further heat treatment, special attention was given to the deformation and recrystallization mechanisms, and grain growth that control the texture development. It was found that at 250 and 300 °C extended recovery and discontinuous recrystallization influence the texture by generating strain free grains with off-basal orientation. Conversely, during annealing at 350 °C growth of grains with their c-axis close to the (0 0 0 1) leads to the formation of the well-known basal type texture

  7. Simulation of Magnesium Alloy AZ91D Microstructure Using Modified Cellular Automaton Method

    Institute of Scientific and Technical Information of China (English)

    HUO Liang; LI Bin; SHI Yufeng; XU Qingyan; HAN Zhiqiang; LIU Baicheng

    2009-01-01

    A two-dimensional modified cellular automaton model was developed to simulate the solidification process of magnesium alloy, The stochastic nucleation, solute redistribution, and growth anisotropy effects were taken into account in the present model. The model was used to simulate the grain size of magnesium alloy AZ91D for various cooling rates during the solidification process. To quantitatively validate the current model, metallographic expedments were carded out on specimens obtained from sand mold AZ91D step castings. The metallographic results agree well with the prediction results. The current model can be used to accurately predict the grain sizes of cast AZ91D magnesium alloy.

  8. Thermographic Study of Chip Temperature in High-Speed Dry Milling Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kuczmaszewski Józef

    2016-06-01

    Full Text Available This paper presents an overview of the state of knowledge on temperature measurement in the cutting area during magnesium alloy milling. Additionally, results of own research on chip temperature measurement during dry milling of magnesium alloys are included. Tested magnesium alloys are frequently used for manufacturing elements applied in the aerospace industry. The impact of technological parameters on the maximum chip temperature during milling is also analysed. This study is relevant due to the risk of chip ignition during the machining process.

  9. Effect of extrusion processing parameters on microstructure and mechanical properties of as-extruded AZ31 sheets

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The AZ31 sheets were prepared by extrusion. The effects of the extrusion processing parameters including the temperature,extrusion ratio, and structure of the extrusion die on the microstructure and mechanical properties of the as-extruded AZ31 sheets were investigated. The results show that the partial grains grow abnormally.and the mechanical and anisotropic properties of the as-extruded AZ31 sheets have little change at the extrusion temperatures of 380-400 ℃ and the extrusion ratio of 13.3. With the increase of the extrusion ratio, the microstructure of the as-extruded AZ31 sheets by conventional die becomes finer and more uniform, and the elongation rate increases, but the strength decreases and its anisotropy becomes worse. Under the porthole die, finer and more uniform microstructure, higher mechanical properties and better anisotropy can be brought for the as-extruded AZ31 sheets.The extruded AZ31 sheets by the porthole die have better anneal process of 300℃ and 1 h.

  10. Laser welding of AZ61 magnesium-based alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun; Zhang Yihui

    2006-01-01

    Laser welding of AZ61 magnesium alloys was carried out asing a CO2 laser weldingexperimental system.The welding properties of AZ61 sheets with different thickness were investigated.The effect of processing parameters including laser power, welding speed and protection gas flow was researched.The results show that laser power and welding speed have large effect on the weld width and joint dimensions.Protection gas flow has relatively slight effect on the weld width.The property test of three typical joints indicates that microhardness and tensile strength in weld zone are higher than that of AZ61 base metal.Joints with good appearance and excellent mechanical properties can be produced using CO2 laser welding method.The microstructure with small grains in weld zone is believed to be responsible for the excellent mechanical properties of AZ61 joints.

  11. Binary Magnesium Alloys: Searching for Novel Compounds by Computational Thermodynamics

    Science.gov (United States)

    Taylor, Richard; Curtarolo, Stefano; Hart, Gus

    2011-03-01

    Magnesium alloys are among the lightest structural materials and are of considerable technical interest. We use the high-throughput framework AFLOW to make T = 0 K ground state predictions by scanning a large set of known candidate structures for thermodynamic minima. The study presented here encompasses 34 Mg-X systems of interest (X=Al, Au, Ca, Cd, Cu, Fe, Ge, Hg, Ir, K, La, Pb, Pd, Pt, Mo, Na, Nb, Os, Rb, Re, Rh, Ru, Sc, Si, Sn, Sr, Ta, Tc, Ti, V, W, Y, Zn, Zr). Avenues for further investigation revealed by this study include stable phases found in addition to experimental phases and compound forming systems thought to be either immiscible or non-compound forming. The existence of potentially novel ordered phases presents new opportunities for materials design.

  12. Plasma process control for improved PEO coatings on magnesium alloys

    Science.gov (United States)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  13. The Potential of Magnesium Alloys as Bioabsorbable/ Biodegradable Implants for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    F. Živić

    2014-03-01

    Full Text Available The potential of magnesium alloys as bioabsorbable / biodegradable implants for biomedical applications has been extensively studied as emerging direction. This paper gives a review of current topics in this field. Research activities related to biomedical magnesium alloys have been pursued in two main directions, orthopedic and cardiovascular implants, by investigating different aspects of alloying system design, novel structures, degradation rate control, and surface modification methods. Magnesium alloys are currently considered for applications as load-bearing implant devices such as plates, screws and pins for repairing bone fracture. Highly important direction of research is degradable coronary stents. Degradable vessel stents promote stable vessel regeneration, unlike permanent stents. Different combinations of alloying elements have been investigated in order to decrease corrosion rate.Tribological issues are also important for understanding of different phenomenon related to prolongation of Mg alloys corrosion degradation time/rate, such as tribocorrosion, corrosion fatigue, and fatigue crack growth behavior.

  14. Corrosion protection of Mg/Al alloys by thermal sprayed aluminium coatings

    International Nuclear Information System (INIS)

    The protective features of thermal sprayed Al-coatings applied on AZ31, AZ80 and AZ91D magnesium/aluminium alloys were evaluated in 3.5 wt.% NaCl solution by electrochemical and gravimetric measurements. The changes in the morphology and corrosion behaviour of the Al-coatings induced by a cold-pressing post-treatment were also examined. The specimens were characterized by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. The as-sprayed Al-coatings revealed a high degree of porosity and poor corrosion protection, which resulted in galvanic acceleration of the corrosion of the magnesium substrates. The application of a cold-pressing post-treatment produced more compact Al-coatings with better bonding at the substrate/coating interface and higher corrosion resistance regardless of the nature of the magnesium alloy.

  15. Preparation of biomimetic hydrophobic coatings on AZ91D magnesium alloy surface

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The hydrophobic coating has been a promising technology for improving surface performance. The surface performance of magnesium alloy has been limited in application. Furthermore, the hydrophobic of magnesium alloy is rarely investigated because magnesium alloy is an active metal alloy. In this paper, inspired by microstructure character of typical plant leaf surface such as lotus, the biomimetic hydrophobic coatings on AZ91D magnesium alloy surface were prepared by means of wet-chemical combining electroless. The samples were immersed into AgNO3 solution in wet-chemical method firstly. Then, biomimetic hydrophobic coatings were prepared by electroless after wet-method pretreatment. The microstructure was observed by SEM and the contact angles were measured by contact angle tester. The results indicated that the biomimetic hydrophobic coatings with uniform crystalline and dense structure could be obtained on AZ91D magnesium alloy surface. The results of contact angle revealed that the biomimetic nano-composite coatings were hydrophobic. The wet-chemical method treatment on the AZ91D magnesium alloy substrate provided a rough microstructure, thus improving adhesion of the coating and the substrate.

  16. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    Science.gov (United States)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  17. Influence of the laser modification of surface on properties and structure of magnesium alloys

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-02-01

    Full Text Available Purpose: The aim of this work was to improve the surface layer cast magnesium cast alloys by laser surface treatment, determine the laser treatment parameters and examine structure and properties.Design/methodology/approach: The laser treatment of magnesium alloys with alloying SiC and TiC powders with the particles size below 75μm and over 6.4μm was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer and was examinated using scanning electron microscopy. The X-ray qualitative and quantitative microanalysis and the analysis of a surface distribution of cast elements in the examined magnesium cast alloy was examined. The measurements of hardness and roughness of the modified surface layer was also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Hardness of laser surface alloyed layer was dropped as compared to alloy without laser treatment. The roughness of layer surface increased after laser alloying and values are bigger for SiC alloying particles.Research limitations/implications: The investigations were conducted for cast magnesium alloys MCMgAl12Zn1 and MCMgAl9Zn1 and also TiC and SiC powders. One has used laser power in the range from 1.2 to 2.0 kW.Practical implications: The results obtained in this investigation were promising to compared other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd:YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The value of this work is definition of the influence of laser treatment parameters on quality, microstructure and hardness of magnesium cast alloys surface layer.

  18. Magnesium and its alloys as degradable biomaterials : Corrosion studies using potentiodynamic and EIS electrochemical techniques

    OpenAIRE

    Wolf Dieter Müller; Maria Lucia Nascimento; Miriam Zeddies; Mariana Córsico; Liliana Mabel Gassa; Mónica Alicia Fernández Lorenzo de Mele

    2007-01-01

    Magnesium is potentially useful for orthopaedic and cardiovascular applications. However, the corrosion rate of this metal is so high that its degradation occurs before the end of the healing process. In industrial media the behaviour of several magnesium alloys have been probed to be better than magnesium performance. However, the information related to their corrosion behaviour in biological media is insufficient. The aim of this work is to study the influence of the components of organic f...

  19. Grain refinement of Mg-Al magnesium alloys by carbon inoculation

    Institute of Scientific and Technical Information of China (English)

    WANG Zhao-hui; KANG Yong-lin; ZHAO Hong-jin; XU Yue

    2006-01-01

    C2Cl6 was used as grain refiner for AM60 magnesium alloys. The effects of grain refinement process on chemical composition, microstructure, impact energy, hardness and mechanical properties of magnesium alloys were investigated with XRF spectrometer, optical and electronic microscopes, pendulum impact tester, hardness tester and MTS material testing machine. The results show that C2Cl6 has good effects on microstructure and mechanical properties of AM60 magnesium alloys. The optimum usage of C2Cl6 in AM60 for getting the best properties is 1.0%. The results of electronic microscopic examination and theoretical analyses show that Al4C3 should be the potent heterogeneous nucleant for Mg-Al magnesium alloys.

  20. A novel dual nickel coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloys covered with metal coating display excellent corrosion resistance,wear resistance,conductivity and electromagnetic shielding properties.The electroless plating Ni-P as boRom layer following the electroplating nickel as surface layer on AZ91D magnesium alloy was investigated.The coating surface morphology was observed with SEM and the structure was analyzed with XRD.Electrochemical tests and salt spray tests were carried out to study the corrosion resistance.The experimental results indicate that the dual coating is uniform,compact and pore-free.The adhesion strength between magnesium alloy substrate and electroless plating Ni-P bottom layer and electroplating nickel surface layer is perfect.The corrosion resistance of AZ91D magnesium alloy is greatly improved after being protected with the dual coating.

  1. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    Science.gov (United States)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  2. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    Science.gov (United States)

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility.

  3. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock m

  4. Stamping Formability of ZE10 Magnesium Alloy Sheets

    Institute of Scientific and Technical Information of China (English)

    Liu Ying; Li Yuanyuan; Li Wei

    2007-01-01

    ZE10 magnesium alloy sheets were prepared through ingot casting and the hot-rolling process. The mechanical properties, conical cup value (CCV), bore expanding performance, and limit drawing ratio (LDR) were investigated to examine the stamping formability of ZE10 alloy sheets, at temperatures ranging from 20 to 300 ℃. The results showed that the tensile strength decreased, whereas, plasticity, drawing-bulging performance, bore expanding properties, and deep drawing performance increased markedly at elevated temperatures. The CCV specimens could be drawn into the conical die's underside cylindrical hole from the conical cliff, without cracking, and could have the minimum CCV at 200 and 250 ℃. In the bore-expanding test, the bore (Φ10 mm) could be expanded to the dimension of the punch (Φ25 mm) and the maximum bore-expanding ratio could be achieved at above 150 ℃. The limiting drawing ratio (LDR) of 2.85 is acquired during the deep drawing test at 230 ℃ with the punch temperature of 20~ 50 ℃, the punch velocity of 50 mm·min-1, and the mixture of graphite and cylinder grease as lubricant.

  5. Corrosion Protection of AM50 Magnesium Alloy by Nafion/DMSO Organic Coatings

    Institute of Scientific and Technical Information of China (English)

    SONG Renguo; ZHENG Xiaohua; BAI Shuju; BLAWERT Carsten; DIETZEL Wolfgang

    2008-01-01

    The effectiveness of the corrosion protection of Nafion/Dimethysulfoxid (DMSO) organic coatings for AM50 magnesium alloy prepared by simple immersion and heat treatment was investigated. Its corrosion resistance and morphologies of the Nafion/DMSO organic coatings were studied by electrochemical corrosion testing and optical microscopy. The results show that Nafion/DMSO organic coatings can improve the corrosion resistance of AM50 magnesium alloy effectively. Also, the corrosion resistance increases with the surface density of the organic coatings.

  6. THE STUDY OF CUTTING FORCES AND THEIR AMPLITUDES DURING HIGH-SPEED DRY MILLING MAGNESIUM ALLOYS

    OpenAIRE

    Ireneusz Zagórski; Józef Kuczmaszewski

    2013-01-01

    This paper presents the state of knowledge on cutting forces values during milling of different magnesium alloy types. Additionally, the results of own research on cutting forces and their amplitudes after milling magnesium alloys used for manufacturing elements applied in the aerospace industry are included. The subject of the analysis was the influence of technological parameters and the tool type on cutting forces and their amplitudes. The analysis is important due to the correlation betwe...

  7. Influence of solidification rate on microstructure of gravity cast AZ91 magnesium alloy

    Directory of Open Access Journals (Sweden)

    K.N. Braszczyńska-Malik

    2010-01-01

    Full Text Available Derivative thermal (ATD and microstructure analyses of gravity cast AZ91 magnesium alloy are presented. The alloy was cast into cold steel and sand moulds with the same dimensions. ATD curves – solidification curves and their first derivative – are presented. The investigated alloy exhibited a strong alloying elements segregation and the presence of solid solution and (Mg17Al12 eutectic mixture. Discontinuous precipitates of phase were also observed in the microstructure of AZ91 cast into sand mould.

  8. Hot rolling characteristics of spray-formed AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-feng; ZHAO Jiu-zhou; HE Jie; HU Zhuang-qi

    2007-01-01

    AZ91 magnesium alloy was prepared by spray forming. The spray-deposited alloy was subsequently hot-rolled with a 80% reduction at 350 ℃. The microstructural features of the as-spray-deposited and hot-rolled alloy were examined by optical microscopy, scanning electron microscopy and X-ray diffractometry. The results show that the spray-formed AZ91 magnesium alloy has, compared with the as-cast ingot, a finer microstructure with less intermetallic phase Mg17Al12 dispersed in the matrix due to fast cooling and solidification rates of spray forming process, and, therefore showing excellent workability. It can be hot-rolled with nearly 20% reduction for one pass at lower temperatures (330-360℃), and the total reduction can reach 50% prior to annealing. After proper thermo-mechanical treatment, the spray-formed AZ91 magnesium alloy exhibits outstanding mechanical properties.

  9. The development and application of a thermodynamic database for magnesium alloys

    Science.gov (United States)

    Shang, Shunli; Zhang, Hui; Ganeshan, Swetha; Liu, Zi-Kui

    2008-12-01

    The available thermodynamic databases for magnesium alloys are discussed in this paper. Of particular interest are the features of a magnesium database developed by the authors with 19 elements: Mg-Al-Ca-Ce-Cu-Fe-KLa-Li-Mn-Na-Nd-Pr-Si-Sn-Sr-Y-Zn-Zr. Using this database, two applications are presented. One is the phase evolution in AZ61 magnesium alloy including the variations of phase fractions, alloying compositions, and partition coefficients of alloying elements as a function of temperature (or solid fraction). The other is to understand sodium-induced high-temperature embrittlement in the Al-Mg alloy, which is ascribed to the formation of a liquid phase due to the presence of sodium traces.

  10. In vitro biocompatibility and endothelialization of novel magnesium-rare Earth alloys for improved stent applications.

    Directory of Open Access Journals (Sweden)

    Nan Zhao

    Full Text Available Magnesium (Mg based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3-10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future.

  11. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GUChang-dong; LIANJian-she; LIGuang-yu; NIULi-yuan; JIANGZhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfat