Device for the automatic X-ray testing of welded joints of pipes

International Nuclear Information System (INIS)

Ries, K.; Hannoschieck, K.; Rozic, K.M.; Basler, G.

1979-01-01

The notification flows of the tested pipes determined by the ultrasonic inspection are transmitted to the X-ray film automatic charger in the X-ray test room. The roll table for the pipes from the ultrasonic inspection to the X-ray test room is provided with an arrangement for weld detection and tube lathe, so that the X-ray films can be set on the corresponding spot by means of a cantilever. (RW) [de

Development of automatic ultrasonic testing equipment for reactor pressure vessel

Energy Technology Data Exchange (ETDEWEB)

Jang, Kee Ok; Park, Dae Yung; Park, Moon Hoh; Koo, Kil Mo; Park, Kwang Heui; Kang, Sang Sin; Bang, Heui Song; Noh, Heui Choong; Kong, Woon Sik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1994-08-01

The selected weld areas of reactor pressure vessel and adjacent piping are examined by remote mechanized ultrasonic testing(MUT) equipment. Since the MUT equipment was purchased from Southwest Research Institute (SwRI) in April 1985, we have performed 15 inservice inspections and 5 preservice inspections. However, the reliability of examination was recently decreased rapidly as the problems which results from the old age of equipment and the frequent movement to plant site to site have occurred frequently. Therefore, the 3-axis control system hardware in occurring many problems among the equipments of mechanized ultrasonic testing (MUT) was designed and developed to cover the examination areas of nozzle-shell weld as specified in ASME Code Section XI and to improve the examination reliability. The new 3-axis control system hardware with the performance of this project was developed to be compatible with the old one and it was used as dual system or spare parts of the old system. Furthermore, the established technologies are expected to be applied to the similar control systems in nuclear power plant. 17 figs, 2 pix, 2 tabs, 10 refs. (Author).

Development of automatic ultrasonic testing equipment for reactor pressure vessel

International Nuclear Information System (INIS)

Jang, Kee Ok; Park, Dae Yung; Park, Moon Hoh; Koo, Kil Mo; Park, Kwang Heui; Kang, Sang Sin; Bang, Heui Song; Noh, Heui Choong; Kong, Woon Sik

1994-08-01

The selected weld areas of reactor pressure vessel and adjacent piping are examined by remote mechanized ultrasonic testing(MUT) equipment. Since the MUT equipment was purchased from Southwest Research Institute (SwRI) in April 1985, we have performed 15 inservice inspections and 5 preservice inspections. However, the reliability of examination was recently decreased rapidly as the problems which results from the old age of equipment and the frequent movement to plant site to site have occurred frequently. Therefore, the 3-axis control system hardware in occurring many problems among the equipments of mechanized ultrasonic testing (MUT) was designed and developed to cover the examination areas of nozzle-shell weld as specified in ASME Code Section XI and to improve the examination reliability. The new 3-axis control system hardware with the performance of this project was developed to be compatible with the old one and it was used as dual system or spare parts of the old system. Furthermore, the established technologies are expected to be applied to the similar control systems in nuclear power plant. 17 figs, 2 pix, 2 tabs, 10 refs. (Author)

Examples for simple solutions in using manual ultrasonic testing with partial mechanisation

International Nuclear Information System (INIS)

Prestel, W.; Meyer, H.J.; Weiss, M.

1989-01-01

Fully automatic ultrasonic testing regarding test technique, manipulation and evaluation can only be used economically if one is either testing large number of parts or if manual testing of safety-related components is impossible because of inaccessibility, e.g.: for primary circuit components of nuclear powerstations. The described examples (multi-layer ceramic condensers, turbine rotors, cast steel components, central holes in forged shafts, weld seams and piston bolts) show that by individually designed and, where necessary, computer-aided part-mechanisation, ultrasonic testing is able to combine high probability of finding faults in the interests of the greatest possible operating safety and the requirement for the description or documentation of the fault suitable for the required case with the necessity for economical testing. (orig./MM) [de

Semi-automatic ultrasonic inspection of PWR upper internal immersed components

International Nuclear Information System (INIS)

Dombret, P.; Coquette, A.; Cermak, J.; Verspeelt, D.

1985-01-01

The present paper describes the characteristics of a semi-automatic ultrasonic inspection system. Components inspected are the so-called flexures, small pins located at the upper part of control rod tube-guide, some of which happened to broke in a few Westinghouse type PWR's. Inspection results and other system capabilities are also mentioned

Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant

International Nuclear Information System (INIS)

Suh, D. M.; Park, M. H.; Hong, S. S.

1989-01-01

Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking. Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture. Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced

Mechanisation of ultrasonic testing in nuclear power plants

International Nuclear Information System (INIS)

Seifert, W.

1979-01-01

Mechanical ultrasonic testing devices should meet the following requirements: Remote-controlled or automatic guidance of the US test systems at the test site according to given test parameters; exact positioning of the test system at the test site; high start-up accuracy and reproducibility; access to test regions that are hardly accessible or inaccessible for manual inspection; reduction of the radiation exposure of the operating personnel, and short assembling and testing time. The manipulators developed according to these requirements permit meandering test courses of the US test system on the pressure vessel surface or circular or semicircular courses around the nozzles or pipes in order to test welds and pipe joints. Every movement of the test system is taken up by a transmitting apparatus. (orig./HP) [de

Imaging techniques for ultrasonic testing

International Nuclear Information System (INIS)

2013-01-01

These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [de

Monitoring of PHWR end cap weld quality by ultrasonic testing

International Nuclear Information System (INIS)

Laxminarayana, B.

1996-01-01

In Pressurized Heavy Water Reactor fuel fabrication, the end cap welding is an important process. Till date about 16,000 welds have been studied ultrasonically. This paper discusses the experimental results and the design of a semi automatic ultrasonic equipment incorporating features for both backward and forward integration. (author)

Irradiation Testing of Ultrasonic Transducers

International Nuclear Information System (INIS)

Daw, J.; Rempe, J.; Palmer, J.; Tittmann, B.; Reinhardt, B.; Kohse, G.; Ramuhalli, P.; Montgomery, R.; Chien, H.T.; Villard, J.F.

2013-06-01

Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of numerous parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of single, small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of existing knowledge of ultrasonic transducer material survivability under irradiation conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate promising magnetostrictive and piezoelectric transducer performance in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10 21 n/cm 2 (E> 0.1 MeV). This test will be an instrumented lead test; and real-time transducer performance data will be collected along with temperature and neutron and gamma flux data. By characterizing magnetostrictive and piezoelectric transducer survivability during irradiation, test results will enable the development of novel radiation tolerant ultrasonic sensors for use in Material and Test Reactors (MTRs). The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. (authors)

Case studies in ultrasonic testing

International Nuclear Information System (INIS)

Prasad, V.; Satheesh, C.; Varde, P.V.

2015-01-01

Ultrasonic testing is widely used Non Destructive Testing (NDT) method and forms the essential part of In-service inspection programme of nuclear reactors. Main application of ultrasonic testing is for volumetric scanning of weld joints followed by thickness gauging of pipelines and pressure vessels. Research reactor Dhruva has completed the first In Service Inspection programme in which about 325 weld joints have been volumetrically scanned, in addition to thickness gauging of 300 meters of pipe lines of various sizes and about 24 nos of pressure vessels. Ultrasonic testing is also used for level measurements, distance measurements and cleaning and decontamination of tools. Two case studies are brought out in this paper in which ultrasonic testing is used successfully for identification of butterfly valve opening status and extent of choking in pipe lines in Dhruva reactor systems

Ultrasonic tests on materials with protective coatings

International Nuclear Information System (INIS)

Whaley, H.L.

1977-01-01

Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

Ultrasonic weld testing.

Science.gov (United States)

1970-12-01

The study was broken down into two phases. Phase I consisted of a laboratory investigation of test specimens to determine the reliability of the ultrasonic equipment and testing procedure. Phase II was a field study where the knowledge, skills and ab...

21 CFR 882.1925 - Ultrasonic scanner calibration test block.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Ultrasonic scanner calibration test block. 882... Ultrasonic scanner calibration test block. (a) Identification. An ultrasonic scanner calibration test block is a block of material with known properties used to calibrate ultrasonic scanning devices (e.g., the...

Ultrasonic testing X gammagraphy

International Nuclear Information System (INIS)

Mello Campos, A.M. de

1989-01-01

The experience of 10 years for substituting gammagraphy tests by ultrasonic tests is related. A comparative evaluation of data obtained from both techniques applied to welded butt joints is presented. (author)

Ultrasonic testing of materials at level 2

International Nuclear Information System (INIS)

1988-06-01

Ultrasonic inspection is a nondestructive method in which high frequency sound waves are introduced into the material being inspected. Ultrasonic testing has a superior penetrating power to radiography and can detect flaws deep in the test specimen (say up to about 6 to 7 meters of steel). It is quite sensitive to small flaws and allows the precise determination of the location and size of the flaws. Basic ultrasonic test methods such as the through transmission method and the resonance method, sensors and testing techniques are described. Pulse echo type flaw detectors and their applications for inspection of welds are surveyed. Ultrasonic standards, calibration of the equipment and evaluation methods are presented. Examples of practical applications in welding, casting and forging processes are given. Figs and tabs

Real time automatic discriminating of ultrasonic flaws

International Nuclear Information System (INIS)

Suhairy Sani; Mohd Hanif Md Saad; Marzuki Mustafa; Mohd Redzwan Rosli

2009-01-01

This paper is concerned with the real time automatic discriminating of flaws from two categories; i. cracks (planar defect) and ii. Non-cracks (volumetric defect such as cluster porosity and slag) using pulse-echo ultrasound. The raw ultrasonic flaws signal were collected from a computerized robotic plane scanning system over the whole of each reflector as the primary source of data. The signal is then filtered and the analysis in both time and frequency domain were executed to obtain the selected feature. The real time feature analysis techniques measured the number of peaks, maximum index, pulse duration, rise time and fall time. The obtained features could be used to distinguish between quantitatively classified flaws by using various tools in artificial intelligence such as neural networks. The proposed algorithm and complete system were implemented in a computer software developed using Microsoft Visual BASIC 6.0 (author)

Ultrasonic tests. Pt. 2

International Nuclear Information System (INIS)

Goebbels, K.

1980-01-01

After a basic treatment of ultrasonic wave propagation, of the state-of-the-art methods and the technical background in the preceeding part, advanced ultrasonic NDT techniques are presented here. The discussion of new development includes - manipulation systems, - automation of ultrasonic testing methods, documentation and evaluation. In the middle of this part the main problem areas will be discussed: - detection of defects (e.g. in coarse grained structures and welds), - classification of defects (e.g. discrimination between crack-like and volumetric faults), - sizing of defects. Research in the field of acoustical holography, development of probes and phased arrays, electromagnetic acoustic transducers and signal enhancement are the main contributing parts to the report. (orig./RW)

Reproducibility of the results in ultrasonic testing

International Nuclear Information System (INIS)

Chalaye, M.; Launay, J.P.; Thomas, A.

1980-12-01

This memorandum reports on the conclusions of the tests carried out in order to evaluate the reproducibility of ultrasonic tests made on welded joints. FRAMATOME have started a study to assess the dispersion of results afforded by the test line and to characterize its behaviour. The tests covered sensors and ultrasonic generators said to be identical to each other (same commercial batch) [fr

Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure

International Nuclear Information System (INIS)

Kim, Jae Hoon; Kim, Dong Ryun

2012-01-01

Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Hoon [Dept. of Mechanical Design Engineering, Chungnam National University, Daejeon (Korea, Republic of); Kim, Dong Ryun [Agency for Defense Development, Daejeon (Korea, Republic of)

2012-08-15

Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

Proposed new ultrasonic test bed

International Nuclear Information System (INIS)

Maxfield, B.W.

1978-01-01

Within the last four or five years, a great deal of progress has been made both here and in a number of other laboratories in developing techniques that will enable considerably more information to be obtained from the ultrasonic examination of an object. Some of these recent developments relate to information contained within the diffracted beam which does not return along the incident path. An ultrasonic examination based upon an evaluation of diffracted energy must use at least two transducers, one for transmission and the other for reception. Current indications are that even more reliable test results will be achieved using a receiving transducer that can scan a significant portion of the diffracted field including that portion which is back-reflected. In general, this scan can be interpreted most accurately if it follows a path related to the surface shape. If more than one region within the object is to be interrogated, then the transmitting transducer must also be scanned, again along a path related to the surface shape. The large quantity of information obtained as the result of such an examination must be subjected to sophisticated computer analysis in order to be displayed in a meaningful and intelligible manner. Although one motivation for building such an instrument is to explore new ultrasonic test procedures that are evolving from current laboratory research, this is neither the sole motivation nor the only use for this instrument. Such a mechanical and electronic device would permit conventional ultrasonic tests to be performed on parts of complex geometry without the expensive and time-consuming special fixturing that is currently required. May possible test geometries could be explored in practice prior to the construction of a specialized test apparatus. Hence, it would be necessary to design much, if any, flexibility into the special test apparatus

Automated ultrasonic testing of nuclear reactor welds and overlays in pre-service and in-service inspections

International Nuclear Information System (INIS)

Sladky, J.

1988-01-01

Since 1982, automatic pre-service and in-service checks are being made of welded joints and overlays on pressure vessels of WWER-440 nuclear reactors in Czechoslovakia. This is being done using the SKODA REACTORTEST TRC facility which is used for checking peripheral welded joints on the pressure vessel, neck joints, overlays in other selected areas of the cylindrical section of the pressure vessel, on radius transitions of the pressure vessel and of necks, and on the cylindrical part of necks, and also for checking the base material in selected parts of the pressure vessel and the base material of the neck extension piece. The tests are of two types, namely tests of peripheral welds and overlays of the cylindrical parts of the pressure vessel, and tests of the necks. Different ultrasonic probe holders are used for the tests, with totally different design. Ultrasonic probes which were initially used were of foreign make while at present, those of Czechoslovak make are used. For each pressure vessel a set of ultrasonic probes is used which should suffice for the life of the vessel. Experience gained so far is being used in work on the project of a new device for testing nuclear reactor presure vessels from the inside. (Z.M.)

Research of the ultrasonic testing parts reconditioned by welding

Directory of Open Access Journals (Sweden)

C. Petriceanu

2016-07-01

Full Text Available The paper presents the results obtained following the nondestructive ultrasonic testing of crankpin shaft of a crankshaft that were reconditioned by welding. After the ultrasonic testing, the reconditioned samples were cut and subjected to visual testing and microstructure examination. When the results obtained following the nondestructive tests were analyzed, it was observed that the ultrasonic nondestructive testing method is an efficient way to determine the conformity of the areas that were reconditioned by welding.

Computer simulation of ultrasonic testing for aerospace vehicle

Energy Technology Data Exchange (ETDEWEB)

Yamawaki, H [National Institute for Materials Science, 1-2-1, Sengen, 305-0047 Tsukuba (Japan); Moriya, S; Masuoka, T [Japan Aerospace Exploration Agency, 1 Koganesawa, Kimigawa, 981-1525 Kakuda (Japan); Takatsubo, J, E-mail: yamawaki.hisashi@nims.go.jp [Advanced Industrial Science and Technology, AIST Tsukuba Central 2, 1-1-1 Umezono, 305-8568 Tsukuba (Japan)

2011-01-01

Non-destructive testing techniques are developed to secure reliability of aerospace vehicles used repetitively. In the case of cracks caused by thermal stress on walls in combustion chambers of liquid-fuel rockets, it is examined by ultrasonic waves visualization technique developed in AIST. The technique is composed with non-contact ultrasonic generation by pulsed-laser scanning, piezoelectric transducer for the ultrasonic detection, and image reconstruction processing. It enables detection of defects by visualization of ultrasonic waves scattered by the defects. In NIMS, the condition of the detection by the visualization is investigated using computer simulation for ultrasonic propagation that has capability of fast 3-D calculation. The simulation technique is based on finite-difference method and two-step elastic wave equations. It is reported about the investigation by the calculation, and shows availability of the simulation for the ultrasonic testing technique of the wall cracks.

Automated ultrasonic testing--capabilities, limitations and methods

International Nuclear Information System (INIS)

Beller, L.S.; Mikesell, C.R.

1977-01-01

The requirements for precision and reproducibility of ultrasonic testing during inservice inspection of nuclear reactors are both quantitatively and qualitatively more severe than most current practice in the field can provide. An automated ultrasonic testing (AUT) system, which provides a significant advancement in field examination capabilities, is described. Properties of the system, its application, and typical results are discussed

Ultrasonic flow-meter test in sodium

International Nuclear Information System (INIS)

Ishii, Y.; Uno, O.; Kamei, M.

1978-01-01

As a part of the R and D programme for the prototype fast breeder reactor MONJU, an ultrasonic flow-meter (USFM) test is being carried out in sodium in the O-Arai Engineering Center of PNC. Prior to the present test, an in-water test was done at the manufacturer's as a preliminary investigation. The results reported here are the results up to the present. Calibration tests using the actual fluid were conducted on a 12-inch ultrasonic flow-meter with guide rods fabricated for sodium flow measurement. The test conditions in sodium were a temperature of 200 approximately 400 0 C and flow-rates of 0 approximately 6m/s. The main results are: (1) The linearity of output signal was good and accuracy was within 1%; (2) The alternating type of the USFM was much better than the fixed type in temperature change; (3) 2MHz of transducer frequency was better than 3MHz in sodium; (4) The S/N ratio of the ultrasonic signal and the length/diameter effect in a wide range in sodium surpassed the in-water test. (author)

Laser ultrasonics for civil engineering : some applications in development for concrete non destructive testing

International Nuclear Information System (INIS)

Abraham, O; Cottineau, L-M; Durand, O; Popovics, J S

2011-01-01

Non destructive testing of civil engineering infrastructures is becoming of primary importance for their diagnosis, residual time life estimation and/or structural health monitoring. A particularity of civil engineering application is the large size of the survey zones and the expected low cost of inspection. In this context non contact ultrasonics may offer the possibility to built robots that can automatically scan large areas (or eventually be integrated in moving vehicles) to recover mechanical properties of material or to perform imagery for geometrical information recovery. In this paper we present two possible applications of in situ laser ultrasonics : one is the detection of voids in tendon duct with the impact echo method, the other is the use of surface waves to recover mechanical properties of the first centimetres of concrete structures (here after called cover concrete).

Nondestructive control of materials by ultrasonic tests

International Nuclear Information System (INIS)

Mercier, Noelle.

1974-01-01

A bibliographic study of nondestructive control methods of solids by ultrasonic tests, and of the ultrasonic emission of a transducer of finite dimension, is first presented. The principle of two of these methods is verified experimentally; they should permit the measurement of various physical parameters of solids, and the detection of local inhomogeneities. The first method calls upon the analysis of the ultrasonic signal (amplitude and phase), after it has crossed a constant thickness of a metallic specimen. This analysis reveals variations of attenuation and of ultrasonic propagation velocity within the specimen. A good spatial resolution is obtained by using 1mm-diameter probes. The second method leads, thanks to a test rig equipped with broad frequency band electrostatic transducers, to the knowledge of the attenuation law of the specimens as a function of frequency (present range: 5 to 15MHz); from this a classification of these specimens as regards their granulometry is deduced [fr

Automatic ultrasonic pre-service, and in-service inspection of pressurized components of the primary circuit of nuclear power stations

International Nuclear Information System (INIS)

Muller, G.P.; Hallermeier, L.; Heinrich, D.; Grabendorfer, W.; Rebrmann, M.

1985-01-01

Ultrasonic pre-service and especially in-service inspection activities on the primary circuit of nuclear power stations form an essential part of the maintenance work that must be performed throughout the lifetime to ensure plant integrity. Consequently, the equipment required to carry out these inspections must be continuously improved in respect of reliability, safety, accuracy and ease of handling in order to minimize disturbances and repairs and reduce radiation exposure of the personnel. The authors' discussion of technique, equipment and performance of automated ultrasonic inspection is based on 15 years of experience in the testing of components of the primary circuit in nuclear power stations. To cover all inspection areas of the RPV of a PWR, four different manipulators are required, two for the closure head, one for the studs and one for the cylindrical shell and bottom closure. The use of the newly developed equipment, which naturally meets all the recommendations of the licensing authorities, allows for the automatic inspection of the components of primary circuit of nuclear power stations and the thus helps to substantially decrease the radiation exposure of the personnel. All the manipulators and their control consoles were designed and manufactured by M.A.N., Nuremberg while the ultrasonic electronic system was developed by Krautkramer, Cologne

A study on Computer-controlled Ultrasonic Scanning Device

International Nuclear Information System (INIS)

Huh, H.; Park, C. S.; Hong, S. S.; Park, J. H.

1989-01-01

Since the nuclear power plants in Korea have been operated in 1979, the nondestructive testing (NDT) of pressure vessels and/or piping welds plays an important role for maintaining the safety and integrity of the plants. Ultrasonic method is superior to the other NDT method in the viewpoint of the detectability of small flaw and accuracy to determine the locations, sizes, orientations, and shapes. As the service time of the nuclear power plants is increased, the radiation level from the components is getting higher. In order to get more quantitative and reliable results and secure the inspector from the exposure to high radiation level, automation of the ultrasonic equipment has been one of the important research and development(R and D) subject. In this research, it was attempted to visualize the shape of flaws presented inside the specimen using a Modified C-Scan technique. In order to develop Modified C-Scan technique, an automatic ultrasonic scanner and a module to control the scanner were designed and fabricated. IBM-PC/XT was interfaced to the module to control the scanner. Analog signals from the SONIC MARK II were digitized by Analog-Digital Converter(ADC 0800) for Modified C-Scan display. A computer program has been developed and has capability of automatic data acquisition and processing from the digital data, which consist of maximum amplitudes in each gate range and locations. The data from Modified C-Scan results was compared with shape from artificial defects using the developed system. Focal length of focused transducer was measured. The automatic ultrasonic equipment developed through this study is essential for more accurate, reliable, and repeatable ultrasonic experiments. If the scanner are modified to meet to appropriate purposes, it can be applied to automation of ultrasonic examination of nuclear power plants and helpful to the research on ultrasonic characterization of the materials

Ultrasonic testing using time of flight diffraction technique (TOFD)

International Nuclear Information System (INIS)

Khurram Shahzad; Ahmad Mirza Safeer Ahmad; Muhammad Asif Khan

2009-04-01

This paper describes the ultrasonic testing using Time Flight Diffraction (TOFD) Technique for welded samples having different types and sizes of defects. TOFD is a computerized ultrasonic system, able to scan, store and evaluate indications in terms of location, through thickness and length in a more easy and convenient. Time of Flight Diffraction Technique (TOFD) is more fast and easy technique for ultrasonic testing as we can examine a weld i a single scan along the length of the weld with two probes known as D-scan. It shows the image of the complete weld with the defect information. The examinations were performed on carbon steel samples used for ultrasonic testing using 70 degree probes. The images for different type of defects were obtained. (author)

Ultrasonic Testing of NIF Amplifier FAU Top Plates

International Nuclear Information System (INIS)

Chinn, D.J.; Huber, R.D.; Haskins, J.J.; Rodriguez, J.A.; Souza, P.R.; Le, T.V.

2002-01-01

A key component in the National Ignition Facility (NIF) laser optic system is the amplifier frame assembly unit (FAU). The cast aluminum top plate that supports the FAU is required to withstand loads that would occur during an earthquake with a recurrence period of 1000 years. The stringent seismic requirements placed on the FAU top plate induced a study of the cast aluminum material used in the top plate. Ultrasonic testing was used to aid in characterizing the aluminum material used in the plates. This report documents the work performed using contact ultrasonic testing to characterize the FAU top plate material. The ultrasonic work reported here had 3 objectives: (1) inspect the plate material before cyclic testing conducted at the Pacific Earthquake Engineering Research Center (PEER); (2) determine the overall quality of individual plates; and (3) detect large defects in critical areas of individual plates. Section III, ''Pre-cyclic test inspection'', describes work performed in support of Objective 1. Section IV, ''Ultrasonic field measurements'', describes work performed in support of Objectives 2 and 3

Ultrasonic testing device

International Nuclear Information System (INIS)

Lawrie, W.E.

1978-01-01

The ultrasonic transmitter made of polarized ferroelectric ceramic material (lead zirconate titanate) is arranged in a strip carrier which allows it to be introduced between the fuel elements of a fuel subassembly in a water cooled nuclear reactor. The ultrasonic transmitter is insulated relative to the carrier. The echo of the ra dal ultrasonic pulse is recorded which changes as faulty water filled fuel elements are detected. (RW) [de

Computer-controlled ultrasonic equipment for automatic inspection of nuclear reactor components after manufacturing

International Nuclear Information System (INIS)

Moeller, P.; Roehrich, H.

1983-01-01

After foundation of the working team ''Automated US-Manufacture Testing'' in 1976 the realization of an ultrasonic test facility for nuclear reactor components after manufacturing has been started. During a period of about 5 years, an automated prototype facility has been developed, fabricated and successfully tested. The function of this facility is to replace the manual ultrasonic tests, which are carried out autonomically at different stages of the manufacturing process and to fulfil the test specification under improved economic conditions. This prototype facility has been designed as to be transported to the components to be tested at low expenditure. Hereby the reproduceability of a test is entirely guaranteed. (orig.) [de

A study on the repeatability of ultrasonic testing data

International Nuclear Information System (INIS)

Yoshimura, Seiichi; Fukumoto, Hiroshi

1980-01-01

Reliability improvement of ultrasonic testing data is strongly desired in ultrasonic testing working of nuclear power plants. This paper deals with the problems of the testing by the manual and the remote control apparatus, and with the factors which influence the repeatability of ultrasonic testing data. Following results are found in it. (1) In the testing by the manual, working time and posture influence the repeatability of testing data. (2) Glycerin in suitable for the couplant in the respect of the repeatability of testing data. In the case of using machine oil, the pressure to the probe necessitates to be over 0.2 kg/cm 2 . (3) In the testing by the remote control apparatus, working time, working environment and defect position does not influence the repeatability of testing data. (author)

Double-shell tank integrity assessments ultrasonic test equipment performance test

Energy Technology Data Exchange (ETDEWEB)

Pfluger, D.C.

1996-09-26

A double-shell tank (DST) inspection (DSTI) system was performance tested over three months until August 1995 at Pittsburgh, Pennsylvania, completing a contract initiated in February 1993 to design, fabricate, and test an ultrasonic inspection system intended to provide ultrasonic test (UT) and visual data to determine the integrity of 28 DSTs at Hanford. The DSTs are approximately one-million-gallon underground radioactive-waste storage tanks. The test was performed in accordance with a procedure (Jensen 1995) that included requirements described in the contract specification (Pfluger 1995). This report documents the results of tests conducted to evaluate the performance of the DSTI system against the requirements of the contract specification. The test of the DSTI system also reflects the performance of qualified personnel and operating procedures.

Contact-free ultrasonic testing: applications to metrology and NDT

International Nuclear Information System (INIS)

Le Brun, A.

1988-01-01

In some cases classical ultrasonic testing is impossible because of adverse environment (high temperature, ionizing radiations, etc). Ultrasonic waves are created by laser impact and detected by electromagneto-acoustic transducers or laser interferometry. Association of ultrasonics generation by photoacoustic effect and reception by heterodyne interferometer is promising for the future [fr

Development of phased-array ultrasonic testing probe

International Nuclear Information System (INIS)

Kawanami, Seiichi; Kurokawa, Masaaki; Taniguchi, Masaru; Tada, Yoshihisa

2001-01-01

Phased-array ultrasonic testing was developed for nondestructive evaluation of power plants. Phased-array UT scans and focuses an ultrasonic beam to inspect areas difficult to inspect by conventional UT. We developed a highly sensitive piezoelectric composite, and designed optimized phased-array UT probes. We are applying our phased-array UT to different areas of power plants. (author)

Development of automatic Ultrasonic testing equipment for reactor pressure vessel

International Nuclear Information System (INIS)

Kim, Kor R.; Kim, Jae H.; Lee, Jae C.

1996-06-01

The selected weld areas of a reactor pressure vessel and adjacent piping are examined by the remote mechanized ultrasonic testing (MUT) equipment. Since the MUT equipment was purchased from southwest Research Institute (SwRI) in April 1985, 15 inservice inspections and 5 preservice inspections are performed with this MUT equipment. However due to the old age of the equipment and frequent movements to plant sites, the reliability of examination was recently decreased rapidly and it is very difficult to keep spare parts. In order to resolve these problems and to meet the strong request from plant sites, we intend to develop a new 3-axis control system including hardware and software. With this control system, we expect more efficient and reliable examination of the nozzle to shell weld areas, which is specified in ASME Code Section XI. The new 3-axis control system hardware and software were designed and development of our own control system, the advanced technologies of computer control mechanism were established and examination reliability of the nozzle to shell weld area was improved. With the development of our 3-axis control system for PaR ISI-2 computer control system, the reliability of nozzle to shell weld area examination has been improved. The established technologies from the development and detailed analysis of existing control system, are expected to be applied to the similar control systems in nuclear power plants. (author). 12 refs., 4 tabs., 33 figs

Development of automatic Ultrasonic testing equipment for reactor pressure vessel

Energy Technology Data Exchange (ETDEWEB)

Kim, Kor R.; Kim, Jae H.; Lee, Jae C.

1996-06-01

The selected weld areas of a reactor pressure vessel and adjacent piping are examined by the remote mechanized ultrasonic testing (MUT) equipment. Since the MUT equipment was purchased from southwest Research Institute (SwRI) in April 1985, 15 inservice inspections and 5 preservice inspections are performed with this MUT equipment. However due to the old age of the equipment and frequent movements to plant sites, the reliability of examination was recently decreased rapidly and it is very difficult to keep spare parts. In order to resolve these problems and to meet the strong request from plant sites, we intend to develop a new 3-axis control system including hardware and software. With this control system, we expect more efficient and reliable examination of the nozzle to shell weld areas, which is specified in ASME Code Section XI. The new 3-axis control system hardware and software were designed and development of our own control system, the advanced technologies of computer control mechanism were established and examination reliability of the nozzle to shell weld area was improved. With the development of our 3-axis control system for PaR ISI-2 computer control system, the reliability of nozzle to shell weld area examination has been improved. The established technologies from the development and detailed analysis of existing control system, are expected to be applied to the similar control systems in nuclear power plants. (author). 12 refs., 4 tabs., 33 figs.

Technique for ultrasonic testing of austenitic steel weldments of NPP components

International Nuclear Information System (INIS)

Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

1987-01-01

Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

Laser-Ultrasonic Testing and its Applications to Nuclear Reactor Internals

Science.gov (United States)

Ochiai, M.; Miura, T.; Yamamoto, S.

2008-02-01

A new nondestructive testing technique for surface-breaking microcracks in nuclear reactor components based on laser-ultrasonics is developed. Surface acoustic wave generated by Q-switched Nd:YAG laser and detected by frequency-stabilized long pulse laser coupled with confocal Fabry-Perot interferometer is used to detect and size the cracks. A frequency-domain signal processing is developed to realize accurate sizing capability. The laser-ultrasonic testing allows the detection of surface-breaking microcrack having a depth of less than 0.1 mm, and the measurement of their depth with an accuracy of 0.2 mm when the depth exceeds 0.5 mm including stress corrosion cracking. The laser-ultrasonic testing system combined with laser peening system, which is another laser-based maintenance technology to improve surface stress, for inner surface of small diameter tube is developed. The generation laser in the laser-ultrasonic testing system can be identical to the laser source of the laser peening. As an example operation of the system, the system firstly works as the laser-ultrasonic testing mode and tests the inner surface of the tube. If no cracks are detected, the system then changes its work mode to the laser peening and improves surface stress to prevent crack initiation. The first nuclear industrial application of the laser-ultrasonic testing system combined with the laser peening was completed in Japanese nuclear power plant in December 2004.

Demonstration test of in-service inspection methods

International Nuclear Information System (INIS)

Takumi, Kenji

1987-01-01

The major objectives of the project are: (1) to demonstrate the reliability of a manual ultrasonic flaw detector and techniques that are used in operating light water reactor plants and (2) to demonstrate the performance and reliability of an automatic ultrasonic flaw detector that is designed to shorten the time required for ISI work and reduce the exposure risk of inspection personnel. The test project consists of three stages. In the first stage, which ended in 1982, defects were added intentionally to a model structure the same in size as a typical 1.1 million kW BWR plant and manual ultrasonic flaw detection tensting was performed. In the second stage, completed in 1984, automatic eddy-current flaw detection testing was carried out for defects in heat transfer piping of a PWP steam generator. In the third stage, which started in 1981 and ended in March 1987, a newly developed automatic ultrasonic flaw detector is applied to testing of defects used for the manual detector performance evaluation. Results have shown that the automatic eddy-current flaw detector under test has an adequately stable performance for practical uses, with a very high reproducibility to permit close inspection of secular deterioration in heat transfer pipes. It has also revealed that both the manual and automatic ultrasonic flaw detectors under test can detect all defects that do not comply with the ASME standards. (Nogami, K.)

Considerations for ultrasonic testing application for on-orbit NDE

Science.gov (United States)

Koshti, Ajay M.

2015-04-01

The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

Performance demonstration experience for reactor pressure vessel shell ultrasonic testing

International Nuclear Information System (INIS)

Zado, V.

1998-01-01

The most ultrasonic testing techniques used by many vendors for pressurized water reactor (PWR) examinations were based on American Society of Mechanical Engineers 'Boiler and Pressurized Vessel Code' (ASME B and PV Code) Sections XI and V. The Addenda of ASME B and PV Code Section XI, Edition 1989 introduced Appendix VIII - 'Performance Demonstration for Ultrasonic Examination Systems'. In an effort to increase confidence in performance of ultrasonic testing of the operating nuclear power plants in United States, the ultrasonic testing performance demonstration examination of reactor vessel welds is performed in accordance with Performance Demonstration Initiative (PDI) program which is based on ASME Code Section XI, Appendix VIII requirements. This article provides information regarding extensive qualification preparation works performed prior EPRI guided performance demonstration exam of reactor vessel shell welds accomplished in January 1997 for the scope of Appendix VIII, Supplements IV and VI. Additionally, an overview of the procedures based on requirements of ASME Code Section XI and V in comparison to procedure prepared for Appendix VIII examination is given and discussed. The samples of ultrasonic signals obtained from artificial flaws implanted in vessel material are presented and results of ultrasonic testing are compared to actual flaw sizes. (author)

Characterization methods for ultrasonic test systems

International Nuclear Information System (INIS)

Busse, L.J.; Becker, F.L.; Bowey, R.E.; Doctor, S.R.; Gribble, R.P.; Posakony, G.J.

1982-07-01

Methods for the characterization of ultrasonic transducers (search units) and instruments are presented. The instrument system is considered as three separate components consisting of a transducer, a receiver-display, and a pulser. The operation of each component is assessed independently. The methods presented were chosen because they provide the greatest amount of information about component operation and were not chosen based upon such conditions as cost, ease of operation, field implementation, etc. The results of evaluating a number of commercially available ultrasonic test instruments are presented

Ultrasonic testing device having an adjustable water column

Science.gov (United States)

Roach, Dennis P.; Neidigk, Stephen O.; Rackow, Kirk A.; Duvall, Randy L.

2015-09-01

An ultrasonic testing device having a variable fluid column height is disclosed. An operator is able to adjust the fluid column height in real time during an inspection to to produce optimum ultrasonic focus and separate extraneous, unwanted UT signals from those stemming from the area of interest.

Ultrasonic detection technology based on joint robot on composite component with complex surface

Energy Technology Data Exchange (ETDEWEB)

Hao, Juan; Xu, Chunguang; Zhang, Lan [School of Mechanical Engineering, Beijing Institute of Technology, Beijing (China)

2014-02-18

Some components have complex surface, such as the airplane wing and the shell of a pressure vessel etc. The quality of these components determines the reliability and safety of related equipment. Ultrasonic nondestructive detection is one of the main methods used for testing material defects at present. In order to improve the testing precision, the acoustic axis of the ultrasonic transducer should be consistent with the normal direction of the measured points. When we use joint robots, automatic ultrasonic scan along the component surface normal direction can be realized by motion trajectory planning and coordinate transformation etc. In order to express the defects accurately and truly, the robot position and the signal of the ultrasonic transducer should be synchronized.

Reproducibility problems of in-service ultrasonic testing results

International Nuclear Information System (INIS)

Honcu, E.

1974-01-01

The reproducibility of the results of ultrasonic testing is the basic precondition for its successful application in in-service inspection of changes in the quality of components of nuclear power installations. The results of periodic ultrasonic inspections are not satisfactory from the point of view of reproducibility. Regardless, the ultrasonic pulse-type method is suitable for evaluating the quality of most components of nuclear installations and often the sole method which may be recommended for inspection with regard to its technical and economic aspects. (J.B.)

Updated Results of Ultrasonic Transducer Irradiation Test

Energy Technology Data Exchange (ETDEWEB)

Daw, Joshua; Palmer, Joe [Idaho National Laboratory, P.O. Box 1625, MS 4112, Idaho Falls, ID, 38415-3840 (United States); Ramuhalli, Pradeep; Keller, Paul; Montgomery, Robert [Pacific Northwest National Laboratory, 902 Battelle Blvd. Richland, WA, 99354 (United States); Chien, Hual-Te [Argonne National Laboratory, 9700 S. Cass Avenue Argonne, IL, 60439 (United States); Tittmann, Bernhard; Reinhardt, Brian [Pennsylvania State University, 212 Earth and Engr. Sciences Building, University Park, PA, 16802 (United States); Kohse, Gordon [Massachusetts Institute of Technology, 77 Massachusetts Ave. Cambridge, MA 02139 (United States); Rempe, Joy [Rempe and Associates, LLC, 360 Stillwater, Idaho Falls, ID 83404 (United States); Villard, J.F. [Commissariat a l' energie atomique et aux energies alternatives, Centre d' etudes de Cadarache, 13108 Saint-Paul-lez-Durance (France)

2015-07-01

Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. These efforts are limited by the lack of identified ultrasonic transducer materials capable of long term performance under irradiation test conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate the performance of promising magnetostrictive and piezoelectric transducers in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10{sup 21} n/cm{sup 2}. A multi-National Laboratory collaboration funded by the Nuclear Energy Enabling Technologies Advanced Sensors and Instrumentation (NEET-ASI) program also provided initial support for this effort. This irradiation, which started in February 2014, is an instrumented lead test and real-time transducer performance data are collected along with temperature and neutron and gamma flux data. The irradiation is ongoing and will continue to approximately mid-2015. To date, very encouraging results have been attained as several transducers continue to operate under irradiation. (authors)

Applications of the automatic ultrasonic testing system ALOK combined with a phased array system

International Nuclear Information System (INIS)

Stanger, H.K.; Kappes, W.; Licht, R.; Bohn, H.; Barbian, O.A.

1987-01-01

The combination of the automatic testing system ALOK with a controlled probe in the form of a phased array device is a possibility to meet the high requirements on the test method with regard to the statements of the test as well as the requirements on the reduction of operation and preparation times. The system's applications are not limited to the testing of reactors in nuclear technology (basic tests and recurring tests of the RPV and other primary circuit components); they are also of great importance in the non-nuclear sector e.g. the testing of pipelines, of reactors in the chemical field and of offshore structures as well as tests of components in the field of production. The modularity of the system permits an adaptation to the particular testing task with the possibility of using different manipulation and hardware systems. (orig./DG) [de

Ultrasonic test data acquisition and defect verification of stainless-steel welds at 4000F

International Nuclear Information System (INIS)

Mech, S.J.

1983-01-01

This paper describes techniques developed to characterize the features found during ultrasonic examination of stainless steel welds which are indicative of defects. Feature inspection technology allows reliable discrimination weld signals and other noise under remote, automatic, high temperature conditions. Ultrasonic feature inspection techniques have been successfully implemented under 400 0 F (200 0 C) flowing sodium pipe welds. The challenge is to develop techniques which find defects, but ignore variations associated with the normal cast type microstructure of the weld zone. This study was directed at gathering data on a welded pipe section with notches used to simulate defects and is an example of computer acquisition and analysis techniques of ultrasonic data. Various analysis methods were compared to find signal analysis algorithms sensitive to these simulated defects

Design - manufacturing and characterization of specific ultrasonic probes

International Nuclear Information System (INIS)

Petit, J.

1985-01-01

Optimization of ultrasonic examinations requires essentially to determine precisely parameters used for manufacturing of probes and to check characteristics of beams used. The system presented permits an automatic determination of dimensions of beams in conditions which are totally representative of those of their use. In the field of ultrasonic examinations a good estimate or knowledge of sound beams is of great help to solve difficult examination problems. The FRAMATOME's Centre d'Etude et de Recherche en Essais Non Destructifs (CEREND) : (Study and Research Center in Non-Destructive Testing) has developed and elaborated various techniques in order to improve ultrasonic examinations with specific probes. These techniques concern design, manufacturing and characterization of these probes

A computer-controlled electronic system for the ultrasonic NDT of components for nuclear power stations

International Nuclear Information System (INIS)

Rehrmann, M.; Harbecke, D.

1987-01-01

The paper describes an automatic ultrasonic testing system combined with a computer-controlled electronics system, called IMPULS I, for the non-destructive testing of components of nuclear reactors. The system can be used for both in-service inspection and for inspection during the manufacturing process. IMPUL I has more functions and less components than conventional ultrasonic systems, and the system gives good reproducible test results and is easy to operate. (U.K.)

Ultrasonic creeping wave test technique for dissimilar metal weld

International Nuclear Information System (INIS)

Yuan Jianzhong; Shang Junmin; Yan Zhi; Yuan Guanghua; Zhang Guofeng

2009-01-01

To solve the problem encountered in the defect inspection of the surface and near-surface of dissimilar metal weld effectively, a new ultrasonic creeping wave test technique is developed. In this paper, the test technique and its experimental verification are mainly described. The verification results show that linear defect, which is similar to the defect found in liquid penetrant test, on the surface and near-surface of dissimilar metal weld can be detected effectively, by using ultrasonic creeping wave test technique. And the depth, length and height of the defect can be determined easily. The effective covering depth of ultrasonic creeping wave test technique will reach 0-9 mm. Meanwhile, the planar defect, with equivalent area more than 3 mm 2 , existed in welds can be detected efficiently. So, accurate measurement, which self height dimension of planar defect is above 2 mm, will be realized. (authors)

An advanced system for automated ultrasonic testing

International Nuclear Information System (INIS)

Dressler, K.

1989-01-01

As the main component of the AUP system, an ALOK ultrasonic unit has been chosen as it allows for testing of large component areas both search for defects and description of defect geometries. All data required for fault analysis can be obtained by one measuring run. For inspection of primary circuit components in nuclear power stations, the manipulator control and the ultrasonic probe are installed behind the first sufficient shielding. (orig./HP) [de

Ultrasonic examination of ceramics and composites for porosities in an automatic scanning system

Energy Technology Data Exchange (ETDEWEB)

Gundtoft, H.E.

1988-05-01

Using a very precise scanning system and computer evaluation, we can get quantitative results from automatic ultrasonic examination. In this paper two examples dealing with nonmetallic materials are presented. In a ceramic plate (>1 inch thick) small spherical prorosities (down to 0.1 mm) would harm the final product. Several artificial defects made in the plate were used for calibration and optimisation of the technique. Areas with with a microscope. Good agreement with the predicted values from the ultrasonic examination was found. From the NDT-examination the exact position of a porosity is known in all 3 coordinates (x, y and z). The size of the defect can also be measured. A single porosity with a diameter of 0.1 mm can be detected. Carbon-reinforced composites were examined. 8 prepregs were stacked and hardened in an autoclave to form a sheet (1 mm thick). Air trapped in the material resulted in porosities in the final product. A double trough transmission-scanning technique was used for the examination. The porosity percentages were determined by the NDT-technique, and agreement with destructivly determined values on samples from the same sheet was found.

C-Scan Performance Test of Under-Sodium ultrasonic Waveguide Sensor in Sodium

International Nuclear Information System (INIS)

Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

2011-01-01

Reactor core and in-vessel structures of a sodium-cooled fast (SFR) are submerged in opaque liquid sodium in the reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors have developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In previous studies, the ultrasonic waveguide sensor module was designed and manufactured, and the feasibility study of the ultrasonic waveguide sensor was performed. To improve the performance of the ultrasonic waveguide sensor in the under-sodium application, a new concept of ultrasonic waveguide sensors with a Be coated SS304 plate is suggested for the effective generation of a leaky wave in liquid sodium and the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor. In this study, the C-scan performance of the under-sodium ultrasonic waveguide sensor in sodium has been investigated by the experimental test in sodium. The under-sodium ultrasonic waveguide sensor and the sodium test facility with a glove box system and a sodium tank are designed and manufactured to carry out the performance test of under-sodium ultrasonic waveguide sensor in sodium environment condition

Mid-infrared pulsed laser ultrasonic testing for carbon fiber reinforced plastics.

Science.gov (United States)

Kusano, Masahiro; Hatano, Hideki; Watanabe, Makoto; Takekawa, Shunji; Yamawaki, Hisashi; Oguchi, Kanae; Enoki, Manabu

2018-03-01

Laser ultrasonic testing (LUT) can realize contactless and instantaneous non-destructive testing, but its signal-to-noise ratio must be improved in order to measure carbon fiber reinforced plastics (CFRPs). We have developed a mid-infrared (mid-IR) laser source optimal for generating ultrasonic waves in CFRPs by using a wavelength conversion device based on an optical parametric oscillator. This paper reports a comparison of the ultrasonic generation behavior between the mid-IR laser and the Nd:YAG laser. The mid-IR laser generated a significantly larger ultrasonic amplitude in CFRP laminates than a conventional Nd:YAG laser. In addition, our study revealed that the surface epoxy matrix of CFRPs plays an important role in laser ultrasonic generation. Copyright © 2017 Elsevier B.V. All rights reserved.

Mid-IR laser ultrasonic testing for fiber reinforced plastics

Science.gov (United States)

Kusano, Masahiro; Hatano, Hideki; Oguchi, Kanae; Yamawaki, Hisashi; Watanabe, Makoto; Enoki, Manabu

2018-04-01

Ultrasonic testing is the most common method to detect defects in materials and evaluate their sizes and locations. Since piezo-electric transducers are manually handled from point to point, it takes more costs for huge products such as airplanes. Laser ultrasonic testing (LUT) is a breakthrough technique. A pulsed laser generates ultrasonic waves on a material surface due to thermoelastic effect or ablation. The ultrasonic waves can be detected by another laser with an interferometer. Thus, LUT can realize instantaneous inspection without contacting a sample. A pulse laser with around 3.2 μm wavelength (in the mid-IR range) is more suitable to generate ultrasonic waves for fiber reinforced plastics (FRPs) because the light is well absorbed by the polymeric matrix. On the other hand, such a laser is not available in the market. In order to emit the mid-IR laser pulse, we came up with the application of an optical parametric oscillator and developed an efficient wavelength conversion device by pumping a compact Nd:YAG solid-state laser. Our mid-IR LUT system is most suitable for inspection of FRPs. The signal-to-noise ratio of ultrasonic waves generated by the mid-IR laser is higher than that by the Nd:YAG laser. The purpose of the present study is to evaluate the performance of the mid-IR LUT system in reflection mode. We investigated the effects of the material properties and the laser properties on the generated ultrasonic waves. In addition, C-scan images by the system were also presented.

Progress and Challenges of Ultrasonic Testing for Stress in Remanufacturing Laser Cladding Coating

Directory of Open Access Journals (Sweden)

Xiao-Ling Yan

2018-02-01

Full Text Available Stress in laser cladding coating is an important factor affecting the safe operation of remanufacturing components. Ultrasonic testing has become a popular approach in the nondestructive evaluation of stress, because it has the advantages of safety, nondestructiveness, and online detection. This paper provides a review of ultrasonic testing for stress in remanufacturing laser cladding coating. It summarizes the recent research outcomes on ultrasonic testing for stress, and analyzes the mechanism of ultrasonic testing for stress. Remanufacturing laser cladding coating shows typical anisotropic behaviors. The ultrasonic testing signal in laser cladding coating is influenced by many complex factors, such as microstructure, defect, temperature, and surface roughness, among others. At present, ultrasonic testing for stress in laser cladding coating can only be done roughly. This paper discusses the active mechanism of micro/macro factors in the reliability of stress measurement, as well as the impact of stress measurement on the quality and safety of remanufacturing components. Based on the discussion, this paper proposes strategies to nondestructively, rapidly, and accurately measure stress in remanufacturing laser cladding coating.

Methodic recommendations on ultrasonic testing of pipeline austenitic butt joints

International Nuclear Information System (INIS)

Grebennik, V.S.; Lantukh, V.M.; Tajts, M.Z.; Ermolov, I.N.; Volkov, A.S.; Vyatskov, I.A.; Kesler, N.A.; Shchedrin, I.F.

1989-01-01

Recommendations for the application of ultrasonic testing of austenitic welded joints of the Du 500 pipelines with the walls 32-34 mm thick made of steel Kh18N10T are developed. The optimal values of the main parameters of ultrasonic testing are determined experimentally. Principles of calculation of the optimal parameters are considered. 1 ref.; 4 figs

A study on the couplant effects in contact ultrasonic testing

International Nuclear Information System (INIS)

Lee, J. K.; Kim, H. C.; Lee, S. S.; Kim, Young H.

1997-01-01

The amplitude of the back-wall echoes depend on the reflection coefficient on the interface between transducer and test material in the contact pulse-echo ultrasonic testing. The couplant is used to transmit the ultrasonic energy through the interface, and has an influence on the amplitude of the pulse-echo signal. To investigate the couplant effect on the pulse-echo ultrasonic testing, the back-wall echoes are measured by using various couplants made of water and glycerine in a carbon and an austenitic stainless steel specimens. The amplitude of the first back-wall echo and the apparent attenuation coefficient increase with the acoustic impedance of couplant. The couplant having higher value of transmission coefficient is more effective for flaws detection, and the reflection coefficient should be known to measure the attenuation coefficient of test material.

Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing

International Nuclear Information System (INIS)

Kwon, Ho Young; Lim, Jong Ho; Kang, Sei Sun

2000-01-01

Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controlled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects

Radiographic and ultrasonic testings of welded joints of 6063 aluminium alloy

International Nuclear Information System (INIS)

Oliveira e Silva Mury, A.G. de.

1980-05-01

A study on evaluation of weld defects in aluminium butt joints was made in a comparative way through the radiographic and ultrasonic testing. This work was conducted with pipes 5 IPS (6,35 mm thickness) of 6063 aluminium alloy, circumferential TIG welded, due to the difficulty on performing non-destructive testing with this schedule. It was concluded thta ultrasonic testing has adequate sensitivity when setting gain adjustment is made with aid of a reference curve constructed by using a Reference Block (among others studied) with 1,5 mm dia. Hole as reference reflector, and a 5 MHz angle beam search-unit. In this case the ultrasonic testing is more accurate than radiographic testing to detect planar defects like lack of fusion and lack of penetration. Defect sizing by ultrasonic methods employed were 6 and 20 dB drop methods. In spite of your observed limitations concerning the establishment of the real size of defects, the procedure applied was precise for locate and define the weld defects that where found in this study. (author) [pt

GTSP, automatic ultrasonic inspection of Guide Tube Support Pin in nuclear power plants

International Nuclear Information System (INIS)

2008-01-01

1 - Description of program or function: GTSP Visitor is a program for automatic detection of known object's position in video frames. It is especially designed for automatic ultrasonic inspection of guide tube support pin (GTSP) in nuclear power plant. 2 - Methods: A GTSP and its position are detected by two-step matched filter algorithm. In first step, a video frame including GTSPs are transformed by DFT. DFTed image is multiplied by matched filter, made from a guide tube image, in frequency domain for estimate Guide Tube center position. Guide Tube areas around estimated center position are erased (pixel values of image are filled with zeros). In next step, image whose guide tube areas were erased is processed as described above but using a different matched filter made from a support pin?s image. Then the positions of two GTSPs are estimated and their orientation is estimated too. Finally its position and orientations are used for control the robot toward the desired position. 3 - Restrictions on the complexity of the problem: Robot control is out of the scope of this program. OpenCV and compatible camera are necessary

Determination of elastic modulus of ceramics using ultrasonic testing

Science.gov (United States)

Sasmita, Firmansyah; Wibisono, Gatot; Judawisastra, Hermawan; Priambodo, Toni Agung

2018-04-01

Elastic modulus is important material property on structural ceramics application. However, bending test as a common method for determining this property require particular specimen preparation. Furthermore, elastic modulus of ceramics could vary because it depends on porosity content. For structural ceramics industry, such as ceramic tiles, this property is very important. This drives the development of new method to improve effectivity or verification method as well. In this research, ultrasonic testing was conducted to determine elastic modulus of soda lime glass and ceramic tiles. The experiment parameter was frequency of probe (1, 2, 4 MHz). Characterization of density and porosity were also done for analysis. Results from ultrasonic testing were compared with elastic modulus resulted from bending test. Elastic modulus of soda-lime glass based on ultrasonic testing showed excellent result with error 2.69% for 2 MHz probe relative to bending test result. Testing on red and white ceramic tiles were still contained error up to 41% and 158%, respectively. The results for red ceramic tile showed trend that 1 MHz probe gave better accuracy in determining elastic modulus. However, testing on white ceramic tile showed different trend. It was due to the presence of porosity and near field effect.

Studies of the ultrasonic testing scheme on bonding quality in shield blanket of ITER

International Nuclear Information System (INIS)

Shi Sichao; Shen Jingling; He Fengqi; Jin Wanping

2007-01-01

International Thermonuclear Experimental Reactor (ITER) is an international cooperative item. One of its components, the First Wall (FW) functioning as neutron shielding and cooling, is an important part. According to the component materials, structural features, testing requirements of the FW, and the ultrasonic propagation characteristics, it is suggested that Broad-band ultrasonic can be used to test the bonding quality of the FW. According to the case mentioned above, the Broad-band Ultrasonic Testing scheme was presented, and the ultrasonic testing feasibility was analyzed theoretically in this paper. (authors)

P-scan, a new system for ultrasonic weld inspection

International Nuclear Information System (INIS)

Lund, S.A.; Iversen, S.E.; Holst, H.

1978-01-01

The P-scan method is explained. It is described how the new P-scan system improves the ultrasonic method by adding means for visualization, data storage and documentation. Three different scanners are described: One designed for manual operation, another for automatic operation and a third for semiautomatic operation. The p'scan image of an ultrasonically examined test plate is presented and discussed. The variable Display Level (i.e. the inspection sensitivity) facility is described. The main advantage of this facility is the fact that the level can be varied at any time after the inspection. (orig.) [de

Imaging techniques for ultrasonic testing; Bildgebende Verfahren fuer die Ultraschallpruefung

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-07-01

These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [German] Dieser Seminarband enthaelt 16 Vortraege mit folgenden Themen: 1. Von der Bildgebung bis zur Quantifizierung - Ultraschallverfahren in der medizinischen Diagnostik; 2. SAFT, TOFD, Phased Array

Testing of electron beam welding by ultrasonic transducers

International Nuclear Information System (INIS)

Touffait, A.-M.; Roule, M.; Destribats, M.-T.

1978-01-01

Focalized ultrasonic testing is well adapted to the study of electron beam welding. This type of welding leads to narrow weld beads and to small dimension testing zones. Focalized transducers can be used enabling very small defects to be detected [fr

Relationship between ultrasonic pulse velocity test result and ...

African Journals Online (AJOL)

Ultrasonic Pulse Velocity test result showed an inverse relationship (of -0.935) with the crushed concrete compressive strength. Correlation test, multiple regression analysis, graphs and visual inspection were used to analyze the results. The conclusion drawn is that there exists a relationship between UPV test results and ...

Reliability of non-destructive test techniques in the inspection of pipelines used in the oil industry

International Nuclear Information System (INIS)

Carvalho, A.A.; Rebello, J.M.A.; Souza, M.P.V.; Sagrilo, L.V.S.; Soares, S.D.

2008-01-01

The aim of this work is to evaluate the reliability of non-destructive test (NDT) techniques for the inspection of pipeline welds employed in the petroleum industry. Radiography, manual and automatic ultrasonic techniques using pulse-echo and time of flight diffraction (TOFD) were employed. Three classes of defects were analyzed: lack of penetration (LP), lack of fusion (LF) and undercut (UC). The tests were carried out on specimen made from pipelines containing defects, which had been artificially inserted on laying the weld bead. The results showed the superiority of the automatic ultrasonic tests for defect detection compared with the manual ultrasonic and radiographic tests. Additionally, artificial neural networks (ANN) were used in the detection and automatic classification of the defects

Very high cycle fatigue testing of concrete using ultrasonic cycling

Energy Technology Data Exchange (ETDEWEB)

Karr, Ulrike; Schuller, Reinhard; Fitzka, Michael; Mayer, Herwig [Univ. of Natural Resources and Life Sciences, Vienna (Austria). Inst. of Physics and Materials Science; Denk, Andreas; Strauss, Alfred [Univ. of Natural Resources and Life Sciences, Vienna (Austria)

2017-06-01

The ultrasonic fatigue testing method has been further developed to perform cyclic compression tests with concrete. Cylindrical specimens vibrate in resonance at a frequency of approximately 20 kHz with superimposed compressive static loads. The high testing frequency allows time-saving investigations in the very high cycle fatigue regime. Fatigue tests were carried out on ''Concrete 1'' (compressive strength f{sub c} = 80 MPa) and ''Concrete 2'' (f{sub c} = 107 MPa) under purely compressive loading conditions. Experiments at maximum compressive stresses of 0.44 f{sub c} (Concrete 1) and 0.38 f{sub c} (Concrete 2) delivered specimen failures above 109 cycles, indicating that no fatigue limit exists for concrete below one billion load cycles. Resonance frequency, power required to resonate the specimen and second order harmonics of the vibration are used to monitor fatigue damage in situ. Specimens were scanned by X-ray computed tomography prior to and after testing. Fatigue cracks were produced by ultrasonic cycling in the very high cycle fatigue regime at interfaces of grains as well as in cement. The possibilities as well as limitations of ultrasonic fatigue testing of concrete are discussed.

STADUS - Ultrasonic data acquisition and processing system

International Nuclear Information System (INIS)

Saglio, Robert; Birac, A.M.; Frappier, J.C.

1982-05-01

The CEA (Commissariat a l'Energie Atomique) has developed a system for the acquisition and analysis of data recorded during ultrasonic testing. Initially this system was designed and built for the needs of in-service inspection of PWR type power reactors. It is in far wider use today for miscellaneous automatic ultrasonic inspection procedures. This system records, in digital form, the ultrasonic data supplied by the transducers (maximum 16 simultaneous channels), and the geometric coordinates defining the position of the inspection tool. Based on these data, which are recorded on floppy disk, this system helps to display data in the form of A SCAN, B SCAN and C SCAN images. In addition, processing programs of data transfer from the STADUS floppy disks have been developed and inserted on computers more powerful than the one used in the STADUS system. These programs serve to obtain different fault charts on an adjustable scale, as well as listings concerning the defect positions and dimensions [fr

Ultrasonic testing of austenitic stainless steel welds

International Nuclear Information System (INIS)

Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

1982-05-01

Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

International Nuclear Information System (INIS)

ANDREWS, J.E.

2000-01-01

This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications

Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

Energy Technology Data Exchange (ETDEWEB)

ANDREWS, J.E.

2000-01-27

This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications.

Ultrasonic NDE and mechanical testing of fiber placement composites

Science.gov (United States)

Liu, Zhanjie; Fei, Dong; Hsu, David K.; Dayal, Vinay; Hale, Richard D.

2002-05-01

A fiber placed composite, especially with fiber steering, has considerably more complex internal structure than a laminate laid up from unidirectional prepreg tapes. In this work, we performed ultrasonic imaging of ply interfaces of fiber placed composite laminates, with an eye toward developing a tool for evaluating their quality. Mechanical short-beam shear tests were also conducted on both nonsteered and steered specimens to examine their failure behavior and its relationship to the structural defects indicated by ultrasonic imaging.

Focused ultrasonic wave testing, in immersion of spent fuel cans

International Nuclear Information System (INIS)

Poinboeuf, P.; Furlan, J.

1984-10-01

To detect weak and very weak damage of the fuel can, ultrasonic testing has been used. For that, a simple mechanical device, allowing to maintain an optimal ultrasonic focussing on irradiated cans, is presented. Its aim is to correct the variation of the incidence angle due to the possible ovalization of pins. After a description of the device, the results obtained with tests carried out on non-irradiated cans, including artificial ovalized regions, standard defects, are presented. After the description of the adaptation of this mechanism on a test bench which allows an helicoidal exploration of pins, some results obtained in hot cell during examinations experimental pins and previously tested by Foucault current [fr

An efficient ultrasonic SAFT imaging for pulse-echo immersion testing

International Nuclear Information System (INIS)

Hu, Hong Wei; Jeong, Hyun Jo

2017-01-01

An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law

An efficient ultrasonic SAFT imaging for pulse-echo immersion testing

Energy Technology Data Exchange (ETDEWEB)

Hu, Hong Wei [Changsha University of Science and Technology, Changsha (China); Jeong, Hyun Jo [Div. of Mechanical and Automotive Engineering, Wonkwang University, Iksan (Korea, Republic of)

2017-04-15

An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law.

Steady reconstruction process - development, testing and comparison in ultrasonic testing

International Nuclear Information System (INIS)

Langenberg, K.J.; Schmitz, V.

1986-01-01

The fault parameters can be extracted from a few data of high quality in steady test procedures. The boundary conditions for the successful use of such a process were researched and found, so that by using theoretical models for the elasto-dynamic interaction of fault and ultrasonics, a concentration of wavefronts instead of resonances and a wide band careful collection of data makes a physical interpretation in the form of specific geometry torques possible. Models of the interaction of ultrasonics and faults for two fault geometries (cracks and pores) were developed which permit the calculation of A scans of any bandwidth and with any angle of scatter for the direct and mode converted parts of the elastic ultrasonic scatter wave. The curved pressure and shear waves including the mode converted bending fields over an angular range of 360deg were experimentally recorded. Their agreement including the additional wavefronts caused by the close field of the crack bending field is close. Classification of torques is done on two examples (crack, cylinder) for evaluation purposes. It was found that a classification was possible according to the sign of the a 1 polynomial coefficient. (orig./HP) [de

System of acquisition and analysis of ultrasonic data

International Nuclear Information System (INIS)

Vaubert, Y.; Birac, A.M.; Saglio, R.

1982-08-01

An original system of acquisition and analysis of ultrasonic data collected during examinations named STADUS-PRODUS has been developed by C.E.A. in Saclay. First developed for the needs of in-service inspection of PWR vessels, it is now used for the different automatic ultrasonic controls with various tools

Integrated automatic non-destructive testing in industrial production and in the operation of technical plant

International Nuclear Information System (INIS)

Hoeller, P.

1989-01-01

The article deals with non-destructive testing (NDT) in automated manufacture and in the automated operation of industrial plant. In both areas of application, the tests are coupled to the process (real time operation) and the results are used for the control of manufacture or of the course of the process. The control process can be coupled to the process in open loop or closed loop. The subject is explained by the following examples: 1) Automated testing of sheets in a steelworks. 2) Automatic NDT on machine parts in tempering and machining by the 3MA system (3MA: micro-magnetic, multi-parameter, micro-structure and stress analysis). 3) Automated ultrasonic testing in manufacture and in the operation of plants with the ALOK data collection and processing system (ALOK: amplitude, running time, location curves). 4) Automated wheel running surface test on Intercity experimental train, and 5) automated level measurement on BWR pressure vessels. (orig./MM) [de

Frequency-domain imaging algorithm for ultrasonic testing by application of matrix phased arrays

Directory of Open Access Journals (Sweden)

Dolmatov Dmitry

2017-01-01

Full Text Available Constantly increasing demand for high-performance materials and systems in aerospace industry requires advanced methods of nondestructive testing. One of the most promising methods is ultrasonic imaging by using matrix phased arrays. This technique allows to create three-dimensional ultrasonic imaging with high lateral resolution. Further progress in matrix phased array ultrasonic testing is determined by the development of fast imaging algorithms. In this article imaging algorithm based on frequency domain calculations is proposed. This approach is computationally efficient in comparison with time domain algorithms. Performance of the proposed algorithm was tested via computer simulations for planar specimen with flat bottom holes.

New generation of digitized electronics in ultrasonic testing

International Nuclear Information System (INIS)

Rauschev, R.

1985-01-01

A fully digitized system of ultrasonic test electronics is described. Directly behind the transducer itself the instrumentation is operating completely digitally in order to obtain both higher accuracy and reproducibility and easier handling by the operator. Parameters can be stored and recalled for testing under equal conditions at a later date. As an example the application for high quality nuclear tube testing is explained in detail

Development of Hardware and Software for Automated Ultrasonic Testing

International Nuclear Information System (INIS)

Choi, Sung Nam; Lee, Hee Jong; Yang, Seung Ok

2012-01-01

Nondestructive testing (NDT) for the construction and operating of NPPs plays an important role in confirming the integrity of the NPPs. Especially, Automated ultrasonic testing (AUT) is one of the primary nondestructive examination methods for in-service inspection of the welding parts in major components in NPPs. AUT is a reliable nondestructive testing because the data of AUT are saved and reviewed with other examiners. Korea Hydro and Nuclear Power-Central Research Institute (KHNP-CRI) has developed an automated ultrasonic testing (AUT) system based on a high speed pulser-receiver. In combination with the designed software and hardware architecture, this new system permits user configurations for a wide range of user-specific applications through fully automated inspections using compact portable systems with up to eight channels. This paper gives an overview of hardware (H/W) and software (S/W) for the AUT system to inspect welds in NPPs

Phased array ultrasonic testing of dissimilar metal pipe weld joints

International Nuclear Information System (INIS)

Rajeev, J.; Sankaranarayanan, R.; Sharma, Govind K; Joseph, A.; Purnachandra Rao, B.

2015-01-01

Dissimilar metal weld (DMW) joints made of stainless steel and ferritic steel is used in nuclear industries as well as oil and gas industries. These joints are prone to frequent failures which makes the non-destructive testing of dissimilar metal weld joints utmost important for reliable and safe operation of nuclear power plants and oil and gas industries. Ultrasonic inspection of dissimilar metal weld joints is still challenging due to the inherent anisotropic and highly scattering nature. Phased array ultrasonic testing (PAUT) is an advanced technique and its capability has not been fully explored for the inspection of dissimilar metal welds

Design and Manufacture an Ultrasonic Dispersion System with Automatic Frequency Adjusting Property

Directory of Open Access Journals (Sweden)

Herlina ABDUL RAHIM

2011-03-01

Full Text Available This paper a novel ultrasonic dispersion system for the cleaning application or dispersing of particles which are mixed in liquid has been proposed. The frequency band of designed system is 30 kHz so that the frequency of ultrasonic wave sweeps from 30 kHz to 60 kHz with 100 Hz steps. One of the superiority of manufactured system in compare with the other similar systems which are available in markets is that this system can transfer the maximum and optimum energy of ultrasonic wave inside the liquid tank with the high efficiency in the whole of the usage time of the system. The used ultrasonic transducers in this system as the generator of ultrasonic wave is the type of air coupled ceramic ultrasonic piezoelectric with the nominal maximum power 50 Watt. The frequency characteristic of applied piezoelectric is that it produces the maximum amplitude of ultrasonic wave on the resonance frequency, so this system is designed to work on resonance frequency of piezoelectric, continuously. This is done by the use of control system which is consisted of two major parts, sensing part and controlling part. The manufactured ultrasonic dispersion system is consisted of 9 piezoelectrics so that it can produce 450 watt ultrasonic energy, totally. The main purpose of this project is to produce a safety system especially for fatigue car driver so as to prevent from accidents. The statistic on road fatality shows that human error constitute of 64.84 % road accidents fatality and 17.4 % due to technical factors. These systems encompassed the approach of hand pressure applied on the steering wheel. The steering will be installed with pressure sensors. At the same time these sensors can be used to measure gripping force while driving.

Interactive ultrasonic field simulations for complex non-destructive testing configurations

International Nuclear Information System (INIS)

Chouh, Hamza

2016-01-01

In order to fulfill increasing reliability and safety requirements, non-destructive testing techniques are constantly evolving and so does their complexity. Consequently, simulation is an essential part of their design. We developed a tool for the simulation of the ultrasonic field radiated by any planar probes into non-destructive testing configurations involving meshed geometries without prominent edges, isotropic and anisotropic, homogeneous and heterogeneous materials, and wave trajectories that can include reflections and transmissions. We approximate the ultrasonic wave fronts by using polynomial interpolators that are local to ultrasonic ray pencils. They are obtained using a surface research algorithm based on pencil tracing and successive subdivisions. Their interpolators enable the computation of the necessary quantities for the impulse responses on each point of a sampling of the transducer surface that fulfills the Shannon criterion. By doing so, we can compute a global impulse response which, when convolved with the excitation signal of the transducer, results in the ultrasonic field. The usage of task parallelism and of SIMD instructions on the most computationally expensive steps yields an important performance boost. Finally, we developed a tool for progressive visualization of field images. It benefits from an image reconstruction technique and schedules field computations in order to accelerate convergence towards the final image. (author) [fr

On-line ultrasonic inside-diameter control system for Zircaloy

International Nuclear Information System (INIS)

Tanaka, Y.; Fujii, N.; Komatsu, M.; Kubota, H.

1984-01-01

An ultrasonic inside-diameter (ID) control system was used during the final etching process for producing Zircaloy nuclear fuel cladding tubes. This results in establishing automatic inside-diameter control during etching with an automatic etching system. In this system, the inside-diameter at the center point in the length of each tube is continuously measured with the ultrasonic inside-diameter measuring equipment during the etching process and the etching is automatically stopped by a signal from the control equipment when the inside-diameter reaches the target value. This made the final etching process economical and suitable for large-scale production, having an equal or better level at the inside-diameter of tubes etched with this system than those made by a process controlled by an air-micrometer

Assessment of Aluminum FSW Joints Using Ultrasonic Testing

Directory of Open Access Journals (Sweden)

Adamus K.

2017-12-01

Full Text Available The paper concerns aluminum joints made using friction stir welding. Although in the aerospace industry there is a tendency to replace metal components with composites, aluminum continues to be a valuable material. Its share in the aircraft structures is the biggest among all structural metals. Lots of aluminum components are made of sheets and most of them require joining. Friction stir welding is a relatively new joining technology, particularly with regard to the sheets having a thickness of 1 mm or lower. The paper is dedicated to non-destructive testing of such joints using ultrasonic inspection. It was found that ultrasonic testing allows for distinguishing between joints without material discontinuities, joint with material discontinuities at the advancing side and joint with discontinuities extending through the whole width of the stir zone. During research only horizontally aligned defects were taken into account.

Development status of ultrasonic test techniques for cast stainless steel

International Nuclear Information System (INIS)

Nishikawa, Yoshito

2015-01-01

Ultrasonic testing has been thought to be difficult to apply to cast stainless steel which is used as the material for the main coolant pipes in pressurized water reactors (PWRs). An ultrasonic testing technique using large aperture twin crystal transducers was developed in INSS for application to inspection of the main coolant pipes. The method was evaluated in an application to detect circumferential and axial defects in the cast stainless steel pipes. It was found that (1) the defects could be detected which had a depth that was so small that their evaluation was not required; and (2) depth sizing and length sizing of detected defects were also possible. (author)

Further Experiments with Lok-Test and Ultrasonic Test in Relation to Fresh and Hardened Concrete

DEFF Research Database (Denmark)

Jensen, Jens Kristian Jehrbo

Lok-test is mainly a non-destructive pull-out test for determination of concrete strength. The method is deseribed in (l) and it is detailed discussed in theory (2). The method is welknown in practice. Ultrasonic is commonly used for investigations of several materials, especially concrete. In a ....... In a project (3) about non-destructive testing of concrete different methods and the relations to concrete are discussed in theory and practice. This paper point out some interesting results from further experiments in this area.......Lok-test is mainly a non-destructive pull-out test for determination of concrete strength. The method is deseribed in (l) and it is detailed discussed in theory (2). The method is welknown in practice. Ultrasonic is commonly used for investigations of several materials, especially concrete...

Automatic detection and classification of breast tumors in ultrasonic images using texture and morphological features.

Science.gov (United States)

Su, Yanni; Wang, Yuanyuan; Jiao, Jing; Guo, Yi

2011-01-01

Due to severe presence of speckle noise, poor image contrast and irregular lesion shape, it is challenging to build a fully automatic detection and classification system for breast ultrasonic images. In this paper, a novel and effective computer-aided method including generation of a region of interest (ROI), segmentation and classification of breast tumor is proposed without any manual intervention. By incorporating local features of texture and position, a ROI is firstly detected using a self-organizing map neural network. Then a modified Normalized Cut approach considering the weighted neighborhood gray values is proposed to partition the ROI into clusters and get the initial boundary. In addition, a regional-fitting active contour model is used to adjust the few inaccurate initial boundaries for the final segmentation. Finally, three textures and five morphologic features are extracted from each breast tumor; whereby a highly efficient Affinity Propagation clustering is used to fulfill the malignancy and benign classification for an existing database without any training process. The proposed system is validated by 132 cases (67 benignancies and 65 malignancies) with its performance compared to traditional methods such as level set segmentation, artificial neural network classifiers, and so forth. Experiment results show that the proposed system, which needs no training procedure or manual interference, performs best in detection and classification of ultrasonic breast tumors, while having the lowest computation complexity.

Improvement of defect characterization in ultrasonic testing by adaptative learning network

International Nuclear Information System (INIS)

Bieth, M.; Adamonis, D.C.; Jusino, A.

1982-01-01

Numerous methods exist now for signal analysis in ultrasonic testing. These methods give more or less accurate information for defects characterization. In this paper is presented the development of a particular system based on a computer Signal processing: the Adaptative Learning Network (ALN) allowing the discrimination of defects in function of their nature. The ultrasonic signal is sampled and characterized by parameters amplitude-time and amplitude-frequency. The method was tested on stainless steel tubes welds showing fatigue cracks. The ALN model developed allows, under certain conditions, the discrimination of cracks from other defects [fr

Automation of ultrasonic testing of turbine disk billets

International Nuclear Information System (INIS)

Gorodkov, V.E.; Domashevskij, B.N.; Pron', N.I.; Tkachenko, V.A.

1984-01-01

cations of ultrasonic facility for automation of testing turbine disk billets of 25Kh2PMFA and 34KhM1A steels are considered. The operating principle and the design of ''Disk-1'' facility are described, its test results are presented. It is shown that the facility increases the test efficiency five times, enables to estimate dimensions of revealed defect with regard to the quality of acoustic contact, thus facilitating the work of personnel and improving the test quality

Certain strength test of concrete with ultrasonic waves by better evaluation

International Nuclear Information System (INIS)

Roethig, H.

1978-01-01

As a result of the increasing demands put to the quality control of buildings and concrete assembly units, ultrasonic testing has found an internationally ever wider application in building industries and facilities in recent years. The ultrasonic method is in its nature analogous to the application with metallic materials, particularly suitable for recognizing defects and poor quality concrete and an increased application in this direction is most promising. However, it is equally important for concrete plants and building sites to certify the specified concrete quality or a required degree of hardness which can be determined by the pressure resistance of a test cube according to the valid specifications. Therefore the non-destructive pressure resistance determination of concrete is of great practical interest and ultrasonic testing is at present, above all being used for this purpose. It is very suitable in many cases for calibration on cubes of the same concrete as the assembly units or buildings to be tested. The quality of the calibration gives a ruling determination of the accuracy and reliability of the non-destructively determined pressure resistance values. (orig./RW) [de

Newly developed non-destructive testing method for evaluation of irradiation brittleness of structural materials using ultrasonic

International Nuclear Information System (INIS)

Ishii, Toshimitsu; Ooka, Norikazu; Kato, Yoshiaki; Saito, Junichi; Hoshiya, Taiji; Shibata, Saburo; Kobayashi, Hideo

1999-01-01

Surveillance testing is important to evaluate neutron irradiation embrittlement of reactor pressure vessel material for long life operation. An alternative test method for evaluating the irradiation embrittlement of the pressure vessel material will have to be proposed to support the limited number of surveillance test specimens in order to manage the plant life to be extended. In this study, ultrasonic testing for irradiated A533B-1 steel and weld metal was applied to examine material degradation nondestructively. With increasing the shift of Charpy 41 J transition temperature, ultrasonic velocity decreased and attenuation coefficient of ultrasonic wave increased. Especially, the difference of ultrasonic velocity for 5 MHz shear wave between as-received and irradiated material is corresponding to the shift of transition temperature showing material degradation. (author)

Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings

International Nuclear Information System (INIS)

Brekow, G.; Wuestenberg, H.; Hesselmann, H.; Rathgeb, W.

1991-01-01

Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings. The pipe connection inner corner tests in feedwater lines to the main coolant pipe were carried out by Preussen-Elektra in cooperation with Siemens KWU and the BAM with the ultrasonic phased array method. The testing plan was developed by means of a computed model. For a trial of the testing plan, numerous ultrasonic measurements with the phased array method were carried out using a pipe test piece with TH-type inner edges, which was a 1:1 model of the reactor component to be tested. The data measured at several test notches in the pipe connection inner edge area covered by a plating of 6 mm were analyzed. (orig./MM) [de

Application of automatic inspection system to nondestructive test of heat transfer tubes of primary pressurized water cooler in the high temperature engineering test reactor. Joint research

International Nuclear Information System (INIS)

Takeda, Takeshi; Furusawa, Takayuki

2001-07-01

Heat transfer tubes of a primary pressurized water cooled (PPWC) in the high temperature engineering test reactor (HTTR) form the reactor pressure boundary of the primary coolant, therefore are important from the viewpoint of safety. To establish inspection techniques for the heat transfer tubes of the PPWC, an automatic inspection system was developed. The system employs a bobbin coil probe, a rotating probe for eddy current testing (ECT) and a rotating probe for ultrasonic testing (UT). Nondestructive test of a half of the heat transfer tubes of the PPWC was carried out by the automatic inspection system during reactor shutdown period of the HTTR (about 55% in the maximum reactor power in this paper). The nondestructive test results showed that the maximum signal-to-noise ratio was 1.8 in ECT. Pattern and phase of Lissajous wave, which were obtained for the heat transfer tube of the PPWC, were different from those obtained for the artificially defected tube. In UT echo amplitude of the PPWC tubes inspected was lower than 20% of distance-amplitude calibration curve. Thus, it was confirmed that there was no defect in depth, which was more than the detecting standard of the probes, on the outer surface of the heat transfer tubes of the PPWC inspected. (author)

Comparison of three flaw-location methods for automated ultrasonic testing

International Nuclear Information System (INIS)

Seiger, H.

1982-01-01

Two well-known methods for locating flaws by measurement of the transit time of ultrasonic pulses are examined theoretically. It is shown that neither is sufficiently reliable for use in automated ultrasonic testing. A third method, which takes into account the shape of the sound field from the probe and the uncertainty in measurement of probe-flaw distance and probe position, is introduced. An experimental comparison of the three methods indicates that use of the advanced method results in more accurate location of flaws. (author)

Automatic analysis of ultrasonic data

International Nuclear Information System (INIS)

Horteur, P.; Colin, J.; Benoist, P.; Bonis, M.; Paradis, L.

1986-10-01

This paper describes an automatic and self-contained data processing system, transportable on site, able to perform images such as ''A. Scan'', ''B. Scan'', ... to present very quickly the results of the control. It can be used in the case of pressure vessel inspection [fr

Method of case hardening depth testing by using multifunctional ultrasonic testing instrument

International Nuclear Information System (INIS)

Salchak, Y A; Sednev, D A; Ardashkin, I B; Kroening, M

2015-01-01

The paper describes usability of ultrasonic case hardening depth control applying standard instrument of ultrasonic inspections. The ultrasonic method of measuring the depth of the hardened layer is proposed. Experimental series within the specified and multifunctional ultrasonic equipment are performed. The obtained results are compared with the results of a referent method of analysis. (paper)

A feasiblity study of an ultrasonic test phantom arm

Science.gov (United States)

Schneider, Philip

This thesis is a feasibility study for the creation of a test phantom that replicates the physiological features, from an acoustic and mechanical standpoint, of that of a human arm. Physiological feature set includes; Heart, Arteries, Veins, Bone, Muscle, Fat, Skin, and Dermotographic Features (finger prints). Mechanical Aspects include, vascular compression and distention, elasticity of tissue layers, mechanics of human heart. The end goal of which to have a working understanding of each component in order to create a controllable, real time, physiologically accurate, test phantom for a wide range of ultrasonic based applications. These applications can range from devices like wearable technologies to medical training, to biometric "Liveness" detection methods. The proposed phantom would allow for a number of natural bodily functions to be measured including but not limited to vascular mapping, blood pressure, heart rate, subdermal imaging, and general ultrasonic imaging.

Automatic Test Systems Aquisition

National Research Council Canada - National Science Library

1994-01-01

We are providing this final memorandum report for your information and use. This report discusses the efforts to achieve commonality in standards among the Military Departments as part of the DoD policy for automatic test systems (ATS...

Device for ultrasonic and eddy current testing of bolts

International Nuclear Information System (INIS)

Hromek, J.; Kaspar, P.

1989-01-01

The device provides pivoting fitting of the bolt of a WWER reactor steam generator while ultrasonic and eddy current probes are brought near. The bolt under study is clamped between a drive funnel and a securing cone. The eddy current probes are adjusted using guide arms to the point requested and are fitted over the bolt such as for their thread segments to engage the bolt thread. The ultrasonic transducers are then adjusted to the required point. The device can be used for testing bolts of a thread size from M54x5 and a maximum length of 600 mm. (J.B.). 1 fig

Imperfection detection probability at ultrasonic testing of reactor vessels

International Nuclear Information System (INIS)

Kazinczy, F. de; Koernvik, L.Aa.

1980-02-01

The report is a lecture given at a symposium organized by the Swedish nuclear power inspectorate on February 1980. Equipments, calibration and testing procedures are reported. The estimation of defect detection probability for ultrasonic tests and the reliability of literature data are discussed. Practical testing of reactor vessels and welded joints are described. Swedish test procedures are compared with other countries. Series of test data for welded joints of the OKG-2 reactor are presented. Future recommendations for testing procedures are made. (GBn)

Benefits of the Multiple Echo Technique for Ultrasonic Thickness Testing

Energy Technology Data Exchange (ETDEWEB)

Elder, J.; Vandekamp, R.

2011-02-10

Much effort has been put into determining methods to make accurate thickness measurements, especially at elevated temperatures. An accuracy of +/- 0.001 inches is typically noted for commercial ultrasonic thickness gauges and ultrasonic thickness techniques. Codes and standards put limitations on many inspection factors including equipment, calibration tolerance and temperature variations. These factors are important and should be controlled, but unfortunately do not guarantee accurate and repeatable measurements in the field. Most technicians long for a single technique that is best for every situation, unfortunately, there are no 'silver bullets' when it comes to nondestructive testing. This paper will describe and discuss some of the major contributors to measurement error as well as some advantages and limitations of multiple echo techniques and why multiple echo techniques should be more widely utilized for ultrasonic thickness measurements.

Performance testing of a system for remote ultrasonic examination of the Hanford double-shell waste storage tanks

International Nuclear Information System (INIS)

Pfluger, D.C.; Somers, T.; Berger, A.D.

1995-02-01

A mobile robotic inspection system is being developed for remote ultrasonic examination of the double wall waste storage tanks at Hanford. Performance testing of the system includes demonstrating robot mobility within the tank annulus, evaluating the accuracy of the vision based navigation process, and verifying ultrasonic and video system performance. This paper briefly describes the system and presents a summary of the plan for performance testing of the ultrasonic testing system. Performance test results will be presented at the conference

Ultrasonic testing of electron beam closure weld on pressure vessel

International Nuclear Information System (INIS)

Andrews, R.W.

1975-01-01

One of the special products manufactured at the General Electric Neutron Devices Department (GEND) is a small stainless steel vessel designed to hold a component under high pressure for long periods. The vessel is a thick-walled cylinder with a threaded receptacle into which a plug is screwed and welded after receiving the unit to be tested. The test cavity is then pressurized through a small diameter opening in the bottom and that opening is welded closed. When x-ray inspection techniques did not reveal defective welds at the threaded plug in a pressured vessel, occasional ''leakers'' occurred. With normal equipment tolerances, the electron beam spike tends to wander from the desired path, particularly at the root of the weld. Ultrasonic techniques were used to successfully inspect the weld. The testing technique is based on the observation that ultrasonic energy is reflected from the unwelded screw threads and not from the regions where the threads are completely fused together by welding. Any gas pore or any threaded region outside the weld bead can produce an echo. The units are rotated while the ultrasonic transducer travels in a direction parallel to the axis of rotation and toward the welded end. This produces a helical scan which is converted to a two-dimensional presentation in which incomplete welds can be noted. (U.S.)

Babcock experience of automated ultrasonic non-destructive testing of PWR pressure vessels during manufacture

International Nuclear Information System (INIS)

Dikstra, B.J.; Farley, J.M.; Scruton, G.

1990-01-01

Major developments in ultrasonic techniques, equipment and systems for automated inspection have lead, over a period of about ten years, to the regular application of sophisticated computer-controlled systems during the manufacture of nuclear reactor pressure vessels. Ten years ago the use of procedures defined in a code such as ASME XI might have been considered sufficient, but it is now necessary, as was demonstrated by the results of the UKAEA defect detection trials and the PISC II trials, to apply more comprehensive arrays of probes and higher test sensitivities. The ultrasonic techniques selected are demonstrated to be adequate by modelling or test-block exercises, the automated systems applied are subject to stringent quality assurance testing, and very rigorous inspection procedures are used in conjunction with a high degree of automation to ensure reproducibility of inspection quality. The state-of-the-art in automated ultrasonic testing of pressure vessels by Babcock is described. Current developments by the company, including automated flaw recognition, integrated modelling of inspection capability, and the use of electronically scanned variable-angle probes are reviewed. Examples quoted include the automated ultrasonic inspections of the Sizewell B pressurized water reactor vessel. (author)

Development of fuel number reader by ultrasonic imaging techniques

International Nuclear Information System (INIS)

Omote, T.; Yoshida, T.

1991-01-01

This paper reports on a spent fuel ID number reader using ultrasonic imaging techniques that has been developed to realize efficient and automatic verification of fuel numbers, thereby to reduce mental load and radiation exposure for operators engaged in the verification task. The ultrasonic imaging techniques for automatic fuel number recognition are described. High-speed and high reliability imaging of the spent fuel ID number are obtained by using linear array type ultrasonic probe. The ultrasonic wave is scanned by switching array probe in vertical direction, and scanned mechanically in horizontal direction. Time for imaging of spent fuel ID number on assembly was confirmed less than three seconds by these techniques. And it can recognize spent fuel ID number even if spent fuel ID number can not be visualized by an optical method because of depositing fuel number regions by soft card. In order to recognize spent fuel ID number more rapidly and more reliably, coded fuel number expressed by plural separate recesses form is developed. Every coded fuel number consists of six small holes (about 1 mm dia.) and can be marked adjacent to the existing fuel number expressed by letters and numbers

Ultra-sonic testing for brittle-ductile transition temperature of ferritic steels

International Nuclear Information System (INIS)

Nomakuchi, Michiyoshi

1979-01-01

The ultra-sonic testing for the brittle-ductile transition temperature, the USTB test for short, of ferritic steels is proposed in the present paper. And also the application of the USTB test into the nuclear pressure vessel surveillance is discussed. The USTB test is based upon the experimental results in the present work that the ultrasonic pressure attenuation coefficient of a ferritic steel has the evident transition property with its temperature due to the nature from which the brittle-ductile fracture transition property of the steel come and for four ferritic steels the upper boundary temperatute of the region in which the transition of the attenuation coefficient of a steel takes place is 4 to 5 0 C higher than the sub(D)T sub(E), i.e. the transition temperature of the fracture absorption energy of the steel by the DWTT test. The USTB test estimates the crack arrest temperature which is defined to be the fracture transition elastic temperature by the upper boundary temperature. (author)

Ultrasonic Ranging System With Increased Resolution

Science.gov (United States)

Meyer, William E.; Johnson, William G.

1987-01-01

Master-oscillator frequency increased. Ultrasonic range-measuring system with 0.1-in. resolution provides continuous digital display of four distance readings, each updated four times per second. Four rangefinder modules in system are modified versions of rangefinder used for automatic focusing in commercial series of cameras. Ultrasonic pulses emitted by system innocuous to both people and equipment. Provides economical solutions to such distance-measurement problems as posed by boats approaching docks, truck backing toward loading platform, runway-clearance readout for tail of airplane with high angle attack, or burglar alarm.

mouseTube – a database to collaboratively unravel mouse ultrasonic communication [version 1; referees: 2 approved

Directory of Open Access Journals (Sweden)

Nicolas Torquet

2016-09-01

Full Text Available Ultrasonic vocalisation is a broadly used proxy to evaluate social communication in mouse models of neuropsychiatric disorders. The efficacy and robustness of testing these models suffer from limited knowledge of the structure and functions of these vocalisations as well as of the way to analyse the data. We created mouseTube, an open database with a web interface, to facilitate sharing and comparison of ultrasonic vocalisations data and metadata attached to a recording file. Metadata describe 1 the acquisition procedure, e.g., hardware, software, sampling frequency, bit depth; 2 the biological protocol used to elicit ultrasonic vocalisations; 3 the characteristics of the individual emitting ultrasonic vocalisations (e.g., strain, sex, age. To promote open science and enable reproducibility, data are made freely available. The website provides searching functions to facilitate the retrieval of recording files of interest. It is designed to enable comparisons of ultrasonic vocalisation emission between strains, protocols or laboratories, as well as to test different analysis algorithms and to search for protocols established to elicit mouse ultrasonic vocalisations. Over the long term, users will be able to download and compare different analysis results for each data file. Such application will boost the knowledge on mouse ultrasonic communication and stimulate sharing and comparison of automatic analysis methods to refine phenotyping techniques in mouse models of neuropsychiatric disorders.

Through Thickness Ultrasonic Testing and Its Use in Characterising ...

African Journals Online (AJOL)

The stiffness coefficients of different types of limestone were determined using the through thickness ultrasonic test and measurements of size and weight, and the results obtained verified using aluminium specimens of known mechanical properties. The values of density and stiffness coefficients obtained for the various ...

Rail flaw sizing using conventional and phased array ultrasonic testing.

Science.gov (United States)

2012-12-01

An approach to detecting and characterizing internal defects in rail through the use of phased array ultrasonic testing has shown the potential to reduce the risk of missed defects and improve transverse defect characterization. : Transportation Tech...

Ultrasonic inspection for testing the PWR fuel rod endplug welds

International Nuclear Information System (INIS)

Pillet, C.; Destribats, M.T.; Papezyk, F.

1976-01-01

A method of ultrasonic testing with local immersion and transversal waves was developed. It is possible to detect defects as the lacks of fusion and penetration and porosity in the PWR fuel rod endplug welds [fr

Requirements Relating To Manufacturing Constructions In The Aspect Of Conducting Ultrasonic Testing

Directory of Open Access Journals (Sweden)

Kaczmarek R.

2015-09-01

Full Text Available Basic factors which have an influence on conducting manual ultrasonic testing of joints in the welded constructions are presented in the following article. These factors are specified on the base of the guidelines referring to conditions and methods of carrying out examinations which are currently in force in the following standards PN-EN ISO 17640 and PN-EN ISO 22825. Due to the vastness of subject of ultrasonic testing the main aim of the following article is to collect all important information which relates to design and manufacture of constructions and has a key influence on the following examinations.

Ultrasonic testing of pre-turned contours for large components made of ductile iron

International Nuclear Information System (INIS)

Schmitte, Till; Chichkov, Nikolai; Nemitz, Oliver; Orth, Thomas; Hocks, Heinrich Jr.; Rusche, Sascha; Opalla, Dirk; Frank, Joerg

2015-01-01

In the ultrasonic testing of large, thick-walled components made of ductile iron partial acoustic paths of several meters are needed. Considered here are cylindrical components such as the body of CASTOR containers with diameters 2-3 m, a height of up to 6 m and a wall thickness of 500 mm. So far, an automated technique for this is not available, therefore such components are checked in a complex and lengthy process by manual ultrasonic testing. The development and design of the testing by means of simulations and the realization as a mobile testing device are topics of this paper. Measurements on a reference body with test reflectors in different depths are presented and discussed. [de

Optimization of ultrasonic tube testing with concentric transducers

International Nuclear Information System (INIS)

Dufayet, J.-P.; Gambin, Raymond.

1978-01-01

In order to test tubes by ultrasonics without rotation, concentric transducers can be used with conical mirrors to detect transverse defects and with helical shaped mirrors to detect longitudinal defects. Further optimization studies have been carried out in order to bring the system highly operational. The respective advantages brought by the rotating screen or by our especially designed sectorial transducers are discussed [fr

Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

Science.gov (United States)

Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

2018-04-01

Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment

International Nuclear Information System (INIS)

Lee, Jeong Ki; Park, Moon Ho; Park, Ki Sung; Lee, Jae Ho; Lim, Sung Jin

2004-01-01

Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants

A Monte Carlo approach applied to ultrasonic non-destructive testing

Science.gov (United States)

Mosca, I.; Bilgili, F.; Meier, T.; Sigloch, K.

2012-04-01

Non-destructive testing based on ultrasound allows us to detect, characterize and size discrete flaws in geotechnical and architectural structures and materials. This information is needed to determine whether such flaws can be tolerated in future service. In typical ultrasonic experiments, only the first-arriving P-wave is interpreted, and the remainder of the recorded waveform is neglected. Our work aims at understanding surface waves, which are strong signals in the later wave train, with the ultimate goal of full waveform tomography. At present, even the structural estimation of layered media is still challenging because material properties of the samples can vary widely, and good initial models for inversion do not often exist. The aim of the present study is to combine non-destructive testing with a theoretical data analysis and hence to contribute to conservation strategies of archaeological and architectural structures. We analyze ultrasonic waveforms measured at the surface of a variety of samples, and define the behaviour of surface waves in structures of increasing complexity. The tremendous potential of ultrasonic surface waves becomes an advantage only if numerical forward modelling tools are available to describe the waveforms accurately. We compute synthetic full seismograms as well as group and phase velocities for the data. We invert them for the elastic properties of the sample via a global search of the parameter space, using the Neighbourhood Algorithm. Such a Monte Carlo approach allows us to perform a complete uncertainty and resolution analysis, but the computational cost is high and increases quickly with the number of model parameters. Therefore it is practical only for defining the seismic properties of media with a limited number of degrees of freedom, such as layered structures. We have applied this approach to both synthetic layered structures and real samples. The former contributed to benchmark the propagation of ultrasonic surface

Training methods in non-destructive examination with ultrasonic testing

International Nuclear Information System (INIS)

Walte, F.

1986-01-01

German concept for inspection of LWR, leak before break, basic safety; General inspection methods; Ultrasonic inspection - basic principle, generation of ultrasound, bulk and surface waves, piezo electric and electromagnetic transducers, energy balance, scattering and adsorption, divergence; Ultra techniques in compliance with KTA-rules - pulse-echo, tandem, throughtransmission; Valuation of ultrasonic indications; Pre- and in-service inspection; Practical part - ultrasonic equipment, ultrasonic piezo electric transducers, wall thickness measurement, crack depth measurement with potential drop technique. (orig.)

Electromagnetic ultrasonic guided waves

CERN Document Server

Huang, Songling; Li, Weibin; Wang, Qing

2016-01-01

This book introduces the fundamental theory of electromagnetic ultrasonic guided waves, together with its applications. It includes the dispersion characteristics and matching theory of guided waves; the mechanism of production and theoretical model of electromagnetic ultrasonic guided waves; the effect mechanism between guided waves and defects; the simulation method for the entire process of electromagnetic ultrasonic guided wave propagation; electromagnetic ultrasonic thickness measurement; pipeline axial guided wave defect detection; and electromagnetic ultrasonic guided wave detection of gas pipeline cracks. This theory and findings on applications draw on the author’s intensive research over the past eight years. The book can be used for nondestructive testing technology and as an engineering reference work. The specific implementation of the electromagnetic ultrasonic guided wave system presented here will also be of value for other nondestructive test developers.

System for ultrasonic testing of welded seams. Einrichtung zur Ultraschallpruefung von Schweissnaehten

Energy Technology Data Exchange (ETDEWEB)

Bondarenko, J K; Troizkij, V A; Agronskaja, E V; Vasiliev, L N; Orel, V G; Naida, V L; Baldakov, V F; Ustjusanin, J V; Litvinenko, V A; Petrovskij, S N

1984-07-12

The invention concerns a device for the ultrasonic testing of welded joints which can be used in particular for quality control of multi-layer weldments. The testing equipment consists of probe, material testing device, amplitude discriminator, recording device, up and down counters and threshold value stages. (GSCH).

Automatic WSDL-guided Test Case Generation for PropEr Testing of Web Services

Directory of Open Access Journals (Sweden)

Konstantinos Sagonas

2012-10-01

Full Text Available With web services already being key ingredients of modern web systems, automatic and easy-to-use but at the same time powerful and expressive testing frameworks for web services are increasingly important. Our work aims at fully automatic testing of web services: ideally the user only specifies properties that the web service is expected to satisfy, in the form of input-output relations, and the system handles all the rest. In this paper we present in detail the component which lies at the heart of this system: how the WSDL specification of a web service is used to automatically create test case generators that can be fed to PropEr, a property-based testing tool, to create structurally valid random test cases for its operations and check its responses. Although the process is fully automatic, our tool optionally allows the user to easily modify its output to either add semantic information to the generators or write properties that test for more involved functionality of the web services.

Application of acoustical holography for construction shadow images in ultrasonic testing

International Nuclear Information System (INIS)

Kutzner, J.; Zimpfer, J.

1977-01-01

The full-scale, three-dimensional presentation of material defects by means of acoustical holography is limited on the one hand by an insufficient resolving power in depth of the procedure and, on the other hand, by the fact that the defects of the material to be examined often reflect mirror-like. Examined is the possible range of reducing these limitations by means of constructing shadow images of defects in ultrasonic testing without - as it is usually done - reconstructing the sonic field reflected by the flow but reconstructing the sonic field diffracted at the flow by means of acoustical holography. It has been shown that acoustical holography, during which the amplitude information is always analyzed as well as - on principle - the phase information, improves the efficiency of ultrasonic testing to a large extent. (orig.) [de

A PC-based expert system for nondestructive testing

International Nuclear Information System (INIS)

Shankar, R.; Williams, R.; Smith, C.; Selby, G.

1991-01-01

Rule-based decision logic which can emulate problem-solving expertise of humans is being explored for power plant nondestructive evaluation (NDE) applications. This paper describes an effort underway at the EPRI NDE Center to assist in the interpretation of NDE data acquired by automatic systems during ultrasonic weld examination of boiling-water reactors (BWRs). A personal computer (PC) -based expert system shell was used to encode rules and assemble knowledge to address the discrimination of intergranular stress corrosion cracking (IGSCC) from benign reflectors in the inspection of pipe-to-component welds. The rules attempt to factor in plant inspection history, ultrasonic examination data nd, if available, radiography testing data; a majority of them deal with specific ultrasonic signal temporal and spatial behavior during automatic scanning. The paper describes the efforts in the development of the expert system

Design and performance testing of an ultrasonic linear motor with dual piezoelectric actuators.

Science.gov (United States)

Smithmaitrie, Pruittikorn; Suybangdum, Panumas; Laoratanakul, Pitak; Muensit, Nantakan

2012-05-01

In this work, design and performance testing of an ultrasonic linear motor with dual piezoelectric actuator patches are studied. The motor system consists of a linear stator, a pre-load weight, and two piezoelectric actuator patches. The piezoelectric actuators are bonded with the linear elastic stator at specific locations. The stator generates propagating waves when the piezoelectric actuators are subjected to harmonic excitations. Vibration characteristics of the linear stator are analyzed and compared with finite element and experimental results. The analytical, finite element, and experimental results show agreement. In the experiments, performance of the ultrasonic linear motor is tested. Relationships between velocity and pre-load weight, velocity and applied voltage, driving force and applied voltage, and velocity and driving force are reported. The design of the dual piezoelectric actuators yields a simpler structure with a smaller number of actuators and lower stator stiffness compared with a conventional design of an ultrasonic linear motor with fully laminated piezoelectric actuators.

Realization of automatic test system for induction motors

Energy Technology Data Exchange (ETDEWEB)

Adragna, R; Nuccio, S [Assessorato Regionale del Lavoro, Palermo (Italy). Centro Elaborazione Dati Palermo Univ. (Italy). Dip. di Ingegneria Elettrica

1991-03-01

In this paper, the general principles of the design of the hardware and software of an automatic test system, are outlined. With reference to the requirements of electric motor test laboratories, design principles, specific for such applications, are pointed out and an automatic test system for induction motors, developed at the Dipartimento di Ingegneria Elettrica of Palermo University, is described. The peculiarities of the hardware utilized and of the specific software developed are illustrated. Finally, some examples of applications are showed.

46 CFR 61.30-20 - Automatic control and safety tests.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Automatic control and safety tests. 61.30-20 Section 61... TESTS AND INSPECTIONS Tests and Inspections of Fired Thermal Fluid Heaters § 61.30-20 Automatic control and safety tests. Operational tests and checks of all safety and limit controls, combustion controls...

Application of the ultrasonic phased array technique to alloy 182 weld inspection in PWR

International Nuclear Information System (INIS)

Hsiao, Chu Chung; Shie, Namg Chian; Chu, Shyr Liang; Lee, Sou See; Toung, Jean Chung; Su, Liang Chun; Yang, Hai Ming

2006-01-01

Cracks were found in nickel-based welds frequently in some nuclear power plants. The development of inspection technique capability of finding these cracks is thus in great demand. The difficulties of inspection and evaluation for nickel-based welds include ultrasonic reflection of interface of dissimilar materials, ultrasonic distortion of anisotropic microstructure, and signal-to-noise ratio reduction of coarse grain. In this study, an Alloy 182 mock-up with the same size and material properties as in the field is designed and fabricated. The Alloy 182 mock-up specimen contains various cracks and notches for calibration. Phased array UT and other ultrasonic inspection techniques are used in this study. Based on the experiment results, the phased array probe with 2D dual crystals and low frequency (1.5MHz) longitudinal wave is found to perform well. Finally, phased array ultrasonic testing technique has been approved to be an effectively nondestructive test method for DMW with real size testing block involved. Typically, phased array probe can generate sharp tip diffraction signal and thus reliable and accurate result can be obtained for sizing the defect. Furthermore, phased array probe can also generate various angles and focal lengths and thus combinatorial effect can be achieved for several traditional probes. With a full understanding of the beam behavior and an optimized delay laws, the phased away ultrasonic technique integrated with an automatic scanner will achieve not only to save scanning time but also to reduce the amount of radiation exposure on field inspection.

Vehicle tracking for an evasive manoeuvres assistant using low-cost ultrasonic sensors.

Science.gov (United States)

Jiménez, Felipe; Naranjo, José E; Gómez, Oscar; Anaya, José J

2014-11-28

Many driver assistance systems require knowledge of the vehicle environment. As these systems are increasing in complexity and performance, this knowledge of the environment needs to be more complete and reliable, so sensor fusion combining long, medium and short range sensors is now being used. This paper analyzes the feasibility of using ultrasonic sensors for low cost vehicle-positioning and tracking in the lane adjacent to the host vehicle in order to identify free areas around the vehicle and provide information to an automatic avoidance collision system that can perform autonomous braking and lane change manoeuvres. A laser scanner is used for the early detection of obstacles in the direction of travel while two ultrasonic sensors monitor the blind spot of the host vehicle. The results of tests on a test track demonstrate the ability of these sensors to accurately determine the kinematic variables of the obstacles encountered, despite a clear limitation in range.

Vehicle Tracking for an Evasive Manoeuvres Assistant Using Low-Cost Ultrasonic Sensors

Directory of Open Access Journals (Sweden)

Felipe Jiménez

2014-11-01

Full Text Available Many driver assistance systems require knowledge of the vehicle environment. As these systems are increasing in complexity and performance, this knowledge of the environment needs to be more complete and reliable, so sensor fusion combining long, medium and short range sensors is now being used. This paper analyzes the feasibility of using ultrasonic sensors for low cost vehicle-positioning and tracking in the lane adjacent to the host vehicle in order to identify free areas around the vehicle and provide information to an automatic avoidance collision system that can perform autonomous braking and lane change manoeuvres. A laser scanner is used for the early detection of obstacles in the direction of travel while two ultrasonic sensors monitor the blind spot of the host vehicle. The results of tests on a test track demonstrate the ability of these sensors to accurately determine the kinematic variables of the obstacles encountered, despite a clear limitation in range.

NDE reliability gains from combining eddy-current and ultrasonic testing

International Nuclear Information System (INIS)

Horn, D.; Mayo, W.R.

1999-01-01

We investigate statistical methods for combining the results of two complementary inspection techniques, eddy-current and ultrasonic testing. The reliability of rejection/acceptance decisions based on combined information is compared with that based on each inspection technique individually. The measured reliability increases with the amount of information incorporated in the decision. (author)

Enhancing reliability of ultrasonic testing of welds of nuclear power plant equipment

International Nuclear Information System (INIS)

Shcherbinskij, V.G.

1981-01-01

Results of investigation of factors influencing the reliability of manual ultrasonic testing of welded joints and weld deposited metal power-generating equipment are presented. Recommendations on the enhancing of reliability are given [ru

High-resolution ultrasonic spectroscopy

Directory of Open Access Journals (Sweden)

V. Buckin

2018-03-01

Full Text Available High-resolution ultrasonic spectroscopy (HR-US is an analytical technique for direct and non-destructive monitoring of molecular and micro-structural transformations in liquids and semi-solid materials. It is based on precision measurements of ultrasonic velocity and attenuation in analysed samples. The application areas of HR-US in research, product development, and quality and process control include analysis of conformational transitions of polymers, ligand binding, molecular self-assembly and aggregation, crystallisation, gelation, characterisation of phase transitions and phase diagrams, and monitoring of chemical and biochemical reactions. The technique does not require optical markers or optical transparency. The HR-US measurements can be performed in small sample volumes (down to droplet size, over broad temperature range, at ambient and elevated pressures, and in various measuring regimes such as automatic temperature ramps, titrations and measurements in flow.

Characterization of water absorption by CFRP using air-coupled ultrasonic testing

International Nuclear Information System (INIS)

Lee, Joo Min; Lee, Joo Sung; Park, Ik Keun; Kim, Yong Kwon

2014-01-01

Carbon-fiber-reinforced plastic (CFRP) composites are increasingly being used in a variety of industry applications, such as aircraft, automobiles, and ships because of their high specific stiffness and high specific strength. Aircraft are exposed to high temperatures and high humidity for a long duration during flights. CFRP materials of the aircraft can absorb water, which could decrease the adhesion strength of these materials and cause their volumes to change with variation in internal stress. Therefore, it is necessary to estimate the characteristics of CFRP composites under actual conditions from the viewpoint of aircraft safety. In this study air-coupled ultrasonic testing (ACUT) was applied to the evaluation of water absorption properties of CFRP composites. CFRP specimens were fabricated and immersed in distilled water at 75 degree C for 30, 60, and 120 days, after which their ultrasonic images were obtained by ACUT. The water absorption properties were determined by quantitatively analyzing the changes in ultrasonic signals. Further, shear strength was applied to the specimens to verify the changes in their mechanical properties for water absorption.

Characterization of water absorption by CFRP using air-coupled ultrasonic testing

Energy Technology Data Exchange (ETDEWEB)

Lee, Joo Min; Lee, Joo Sung; Park, Ik Keun [Seoul National University of Science and Technology, Seoul (Korea, Republic of); Kim, Yong Kwon [Technology Research and Development Institute, KEPCO Plant Service and Engineering Co., Ltd, Naju (Korea, Republic of)

2014-04-15

Carbon-fiber-reinforced plastic (CFRP) composites are increasingly being used in a variety of industry applications, such as aircraft, automobiles, and ships because of their high specific stiffness and high specific strength. Aircraft are exposed to high temperatures and high humidity for a long duration during flights. CFRP materials of the aircraft can absorb water, which could decrease the adhesion strength of these materials and cause their volumes to change with variation in internal stress. Therefore, it is necessary to estimate the characteristics of CFRP composites under actual conditions from the viewpoint of aircraft safety. In this study air-coupled ultrasonic testing (ACUT) was applied to the evaluation of water absorption properties of CFRP composites. CFRP specimens were fabricated and immersed in distilled water at 75 degree C for 30, 60, and 120 days, after which their ultrasonic images were obtained by ACUT. The water absorption properties were determined by quantitatively analyzing the changes in ultrasonic signals. Further, shear strength was applied to the specimens to verify the changes in their mechanical properties for water absorption.

Measurements of the acoustic field on austenitic welds: a way to higher reliability in ultrasonic tests

International Nuclear Information System (INIS)

Kemnitz, P.; Richter, U.; Klueber, H.

1997-01-01

In nuclear power plants many of the welds in austenitic tubes have to be inspected by means of ultrasonic techniques. If component-identical test pieces are available, they are used to qualify the ultrasonic test technology. Acoustic field measurements on such test blocks give information whether the beam of the ultrasonic transducer reaches all critical parts of the weld region and which transducer type is best suited. Acoustic fields have been measured at a bimetallic, a V-shaped and a narrow gap weld in test pieces of wall thickness 33, 25 and 17 mm, respectively. Compression wave transducers 45, 60 and 70 and 45 shear wave transducers have been included in the investigation. The results are presented: (1) as acoustic C-scans for one definite probe position, (2) as series of C-scans for the probe moving on a track perpendicular to the weld, (3) as scan along the weld and (4) as effective beam profile. The influence of the scanning electrodynamic probe is also discussed. (orig.)

Study of different ultrasonic focusing methods applied to non destructive testing

International Nuclear Information System (INIS)

El Amrani, M.

1995-01-01

The work presented in this thesis concerns the study of different ultrasonic focusing techniques applied to Nondestructive Testing (mechanical focusing and electronic focusing) and compares their capabilities. We have developed a model to predict the ultrasonic field radiated into a solid by water-coupled transducers. The model is based upon the Rayleigh integral formulation, modified to take account the refraction at the liquid-solid interface. The model has been validated by numerous experiments in various configurations. Running this model and the associated software, we have developed new methods to optimize focused transducers and studied the characteristics of the beam generated by transducers using various focusing techniques. (author). 120 refs., 95 figs., 4 appends

The design of automatic software testing module for civil aviation information system

Science.gov (United States)

Qi, Qi; Sun, Yang

2018-05-01

In this paper, the practical innovation design is carried out according to the urgent needs of the automatic testing module of civil aviation information system. Firstly, the background and significance of the automatic testing module of civil aviation information system is expounded, and the current research status of automatic testing module and the advantages and disadvantages of related software are analyzed. Then, from the three aspects of macro demand, module functional requirement and module nonfunctional demand, we further study the needs of automatic testing module of civil aviation information system. Finally, from the four aspects of module structure, module core function, database and security, we have made an innovative plan for the automatic testing module of civil aviation information system.

Nondestructive testing of materials

International Nuclear Information System (INIS)

NUKEM has transferred know-how from reactor technology to materials testing. The high and to a large extent new quality standards in the nuclear industry necessitate reliable measuring and testing equipment of the highest precision. Many of the tasks presented to us could not be solved with the equipment available on the market, for which reason we have developed our own measuring, testing and control systems. We have therefore acquired considerable experience in dealing with specific measuring, testing and control tasks and can handle even out-of-the-way problems that are submitted to us from a wide variety of fields. Our mechanical systems for the checking of close-tolerance gaps, the automatic determination of pellet dimensions and the measurement of absolute lengths and absolute velocities are in use in many different industrial fields. We have succeeded in solving unusual testing and sorting problems with the aid of automated surface testing equipment working on optical principles. Our main activities in the field of non-destructive testing have been concentrated on ultrasonic and eddy current testing and, of late, acoustic emission analysis. NUKEM ultrasonic systems are notable for their high defect detection rate and testing accuracy, combined with high testing speed. The equipment we supply includes ultrasonic rotary systems for the production testing of quality tubes, ultrasonic immersion systems for the final testing of reactor cladding tubes, weld testing equipment, and test equipment for the bonds in multi-layer plates. (orig./RW) [de

Analysis of CFRP Joints by Means of T-Pull Mechanical Test and Ultrasonic Defects Detection

Directory of Open Access Journals (Sweden)

Caterina Casavola

2018-04-01

Full Text Available Defects detection within a composite component, with the aim of understanding and predicting its mechanical behavior, is of great importance in the aeronautical field because the irregularities of the composite material could compromise functionality. The aim of this paper is to detect defects by means of non-destructive testing (NDT on T-pull samples made by carbon fiber reinforced polymers (CFRP and to evaluate their effect on the mechanical response of the material. Samples, obtained from an industrial stringer having an inclined web and realized with a polymeric filler between cap and web, were subjected to ultrasonic monitoring and then to T-pull mechanical tests. All samples were tested with the same load mode and the same test configuration. An experimental set-up consisting of a semiautomatic C-scan ultrasonic mapping system with a phased array probe was designed and developed, optimizing control parameters and implementing image processing software. The present work is carried out on real composites parts that are characterized by having their intrinsic defectiveness, as opposed to the previous similar results in the literature mainly obtained on composite parts with artificially produced defects. In fact, although samples under study were realized free from defects, ultrasonic mapping found defectiveness inside the material. Moreover, the ultrasonic inspection could be useful in detecting both the location and size of defects. Experimental data were critically analyzed and qualitatively correlated with results of T-pull mechanical tests in order to better understand and explain mechanical behavior in terms of fracture mode.

Analysis of CFRP Joints by Means of T-Pull Mechanical Test and Ultrasonic Defects Detection.

Science.gov (United States)

Casavola, Caterina; Palano, Fania; De Cillis, Francesco; Tati, Angelo; Terzi, Roberto; Luprano, Vincenza

2018-04-18

Defects detection within a composite component, with the aim of understanding and predicting its mechanical behavior, is of great importance in the aeronautical field because the irregularities of the composite material could compromise functionality. The aim of this paper is to detect defects by means of non-destructive testing (NDT) on T-pull samples made by carbon fiber reinforced polymers (CFRP) and to evaluate their effect on the mechanical response of the material. Samples, obtained from an industrial stringer having an inclined web and realized with a polymeric filler between cap and web, were subjected to ultrasonic monitoring and then to T-pull mechanical tests. All samples were tested with the same load mode and the same test configuration. An experimental set-up consisting of a semiautomatic C-scan ultrasonic mapping system with a phased array probe was designed and developed, optimizing control parameters and implementing image processing software. The present work is carried out on real composites parts that are characterized by having their intrinsic defectiveness, as opposed to the previous similar results in the literature mainly obtained on composite parts with artificially produced defects. In fact, although samples under study were realized free from defects, ultrasonic mapping found defectiveness inside the material. Moreover, the ultrasonic inspection could be useful in detecting both the location and size of defects. Experimental data were critically analyzed and qualitatively correlated with results of T-pull mechanical tests in order to better understand and explain mechanical behavior in terms of fracture mode.

Uncertainty management in knowledge based systems for nondestructive testing-an example from ultrasonic testing

International Nuclear Information System (INIS)

Rajagopalan, C.; Kalyanasundaram, P.; Baldev Raj

1996-01-01

The use of fuzzy logic, as a framework for uncertainty management, in a knowledge-based system (KBS) for ultrasonic testing of austenitic stainless steels is described. Parameters that may contain uncertain values are identified. Methodologies to handle uncertainty in these parameters using fuzzy logic are detailed. The overall improvement in the performance of the knowledge-based system after incorporating fuzzy logic is discussed. The methodology developed being universal, its extension to other KBS for nondestructive testing and evaluation is highlighted. (author)

Ultrasonic testing technique for users in practical application. Pt. 8

International Nuclear Information System (INIS)

Corsepius, H.W.

1978-01-01

In the present, eighth part of ultrasonic testing technique for users in practical application, the two methods 1) testing by gap coupling and 2) testing by the dipping technique are treated. By the first method the probe is clamped in a holding device in such manner that a water-filled gap remains between probe and surface. Through this gap the sonic signal gets into the specimen without mechanical contact between probe and specimen taking place. By the dipping technique testing is performed in a tank filled with water, the probe being guided over the specimen under water. (RW) [de

Artificial intelligence and ultrasonic tests in detection of defects

International Nuclear Information System (INIS)

Barrera Cardiel, G.; Fabian Alvarez, M. a.; Velez Martinez, M.; Villasenor, L.

2001-01-01

One of the most serious problems in the quality control of welded unions is the location, identification and classification of defects. As a solution to this problem, a technique for classification, applicable to welded unions done by electric arc welding as well as by friction, is proposed; it is based on ultrasonic signals. The neuronal networks proposed are Kohonen and Multilayer Percept ron, all in a virtual instrument environment. Currently the techniques most used in this field are: radiological analysis (X-rays) and ultrasonic analysis (ultrasonic waves). The X-ray technique in addition to being dangerous requires highly specialized personnel and equipment, therefore its use is restricted. The ultrasonic technique, in spite of being one of the most used for detection of discontinuities, requires personnel with wide experience in the interpretation of ultrasonic signals, this is a time-consuming process which necessarily increases its operation cost. The classification techniques that we propose turn out to be safe, reliable, inexpensive and easy to implement for the solution of this important problem. (Author) 8 refs

Five years of testing using the simi-automated ultrasonic time of flight diffraction system

International Nuclear Information System (INIS)

Webber, S.A.

2002-01-01

This paper provides a brief description of the Time of Flight Diffraction (TOFD) test system and also describes a couple of case histories where the system has been successfully applied. The T.O.F.D. system has been contrasted with the conventional manual ultrasonic technique. Whilst the T.O.F.D. system has proven potential, and is without doubt a valuable tool that will continue to gain market share in the inspection industry, conventional manual ultrasonics still has its part to play and will survive for some time to come. One of the outstanding issues facing the T.O.F.D. systems is the question of acceptance testing which is still the predominant convention specified in most standards. Training for a T.O.F.D. system technician is particularly important and the author suggests there are more traps for the unwary than with the conventional manual ultrasonic systems. The overall judgement of the T.O.F.D. system is that it is a most welcome and powerful tool in the hands of the right operator and will do much to boost the prominence of Non-Destructive Testing

Natural language processing techniques for automatic test ...

African Journals Online (AJOL)

Natural language processing techniques for automatic test questions generation using discourse connectives. ... PROMOTING ACCESS TO AFRICAN RESEARCH. AFRICAN JOURNALS ... Journal of Computer Science and Its Application.

Ultrasonic test of carbon composite/copper joints in the ITER divertor

International Nuclear Information System (INIS)

Roccella, S.; Cacciotti, E.; Candura, D.; Mancini, A.; Pizzuto, A.; Reale, A.; Tatì, A.; Visca, E.

2013-01-01

Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

Ultrasonic test of carbon composite/copper joints in the ITER divertor

Energy Technology Data Exchange (ETDEWEB)

Roccella, S., E-mail: selanna.roccella@enea.it [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Cacciotti, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Candura, D. [Ansaldo Nucleare S.p.A., C. so F.M. Perrone 25, 16152 Genoa (Italy); Mancini, A.; Pizzuto, A.; Reale, A. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Tatì, A. [Associazione Euratom-ENEA sulla Fusione, C.R. Casaccia, Via Anguillarese 301, 00123 Santa Maria di Galeria, RM (Italy); Visca, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy)

2013-10-15

Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

Ultrasonic sectional imaging for crack identification. Part 1. Confirmation test of essential factors for ultrasonic imaging

International Nuclear Information System (INIS)

Sasahara, Toshihiko

2008-01-01

Since the first reports of inter-granular stress corrosion crack (IGSCC) in boiling water reactor (BWR) pipe in the 1970s, nuclear power industry has focused considerable attention on service induced crack detection and sizing using ultrasonic examination. In recent years, phased array systems, those reconstruct high quality flaw images at real time are getting to apply for crack detection and sizing. But because the price of phased array systems are expensive for inspection vendors, field application of phased array systems are limited and reliable ultrasonic imaging systems with reasonable price are expected. This paper will discuss cost effective ultrasonic equipment with sectional image (B-scan) presentation as the simplified imaging system for assisting ultrasonic examination personnel. To develop the simplified B-scan imaging system, the frequency characteristics of IGSCC echoes and neighboring geometry echoes such as base-metal to weld interface and inner surface of a pipe are studied. The experimental study confirmed the reflectors have different frequency characteristics and 2MHz is suitable to visualize IGSCC and 5MHz and higher frequency are suitable to reconstruct geometry images. The other study is the amplifier selection for the imaging system. To reconstruct images of IGSCC and geometry echoes, the ultrasonic imaging instrument with linear amplifier has to adjust gain setting to the target. On the other hand, the ultrasonic imaging instrument with logarithmic amplifier can collect and display wider dynamic range on a screen and this wider dynamic range are effective to visualize IGSCC and geometry echoes on a B-scan presentation at a time. (author)

An evaluation of detection ability of ultrasonic testing with a large aperture transducer for axial cracks in cast stainless steel pipe welds

International Nuclear Information System (INIS)

Nishikawa, Yoshito; Ishida, Hitoshi; Kurozumi, Yasuo

2013-01-01

Ultrasonic testing is difficult to apply to cast stainless steel which is the material of the main coolant pipes in pressurized water reactors, because of the large attenuation and scattering of ultrasonic waves caused by its macro structure. In this study, ultrasonic testing for progression of axial fatigue cracks of a welded area in the test piece of cast stainless steel pipe was performed using double big-size ultrasonic probes which were formerly developed in INSS. It was found that detection of defects that were over 6% of the target depth for the specimen thickness of 69mm is possible, and detection of defects with over 10% of the target depth is possible for all test conditions. (author)

Visualization of flaws within heavy section ultrasonic test blocks using high energy computed tomography

International Nuclear Information System (INIS)

House, M.B.; Ross, D.M.; Janucik, F.X.; Friedman, W.D.; Yancey, R.N.

1996-05-01

The feasibility of high energy computed tomography (9 MeV) to detect volumetric and planar discontinuities in large pressure vessel mock-up blocks was studied. The data supplied by the manufacturer of the test blocks on the intended flaw geometry were compared to manual, contact ultrasonic test and computed tomography test data. Subsequently, a visualization program was used to construct fully three-dimensional morphological information enabling interactive data analysis on the detected flaws. Density isosurfaces show the relative shape and location of the volumetric defects within the mock-up blocks. Such a technique may be used to qualify personnel or newly developed ultrasonic test methods without the associated high cost of destructive evaluation. Data is presented showing the capability of the volumetric data analysis program to overlay the computed tomography and destructive evaluation (serial metallography) data for a direct, three-dimensional comparison

Automatic generation of combinatorial test data

CERN Document Server

Zhang, Jian; Ma, Feifei

2014-01-01

This book reviews the state-of-the-art in combinatorial testing, with particular emphasis on the automatic generation of test data. It describes the most commonly used approaches in this area - including algebraic construction, greedy methods, evolutionary computation, constraint solving and optimization - and explains major algorithms with examples. In addition, the book lists a number of test generation tools, as well as benchmarks and applications. Addressing a multidisciplinary topic, it will be of particular interest to researchers and professionals in the areas of software testing, combi

Formal Specification Based Automatic Test Generation for Embedded Network Systems

Directory of Open Access Journals (Sweden)

Eun Hye Choi

2014-01-01

Full Text Available Embedded systems have become increasingly connected and communicate with each other, forming large-scaled and complicated network systems. To make their design and testing more reliable and robust, this paper proposes a formal specification language called SENS and a SENS-based automatic test generation tool called TGSENS. Our approach is summarized as follows: (1 A user describes requirements of target embedded network systems by logical property-based constraints using SENS. (2 Given SENS specifications, test cases are automatically generated using a SAT-based solver. Filtering mechanisms to select efficient test cases are also available in our tool. (3 In addition, given a testing goal by the user, test sequences are automatically extracted from exhaustive test cases. We’ve implemented our approach and conducted several experiments on practical case studies. Through the experiments, we confirmed the efficiency of our approach in design and test generation of real embedded air-conditioning network systems.

Contribution of the ultrasonic simulation to the testing methods qualification process

International Nuclear Information System (INIS)

Le Ber, L.; Calmon, P.; Abittan, E.

2001-01-01

The CEA and EDF have started a study concerning the simulation interest in the qualification of nuclear components control by ultrasonic methods. In this framework, the simulation tools of the CEA, as CIVA, have been tested on real control. The method and the results obtained on some examples are presented. (A.L.B.)

More recent developments for the ultrasonic testing of light water reactor pressure vessels

International Nuclear Information System (INIS)

Seiger, H.; Engl, G.

1976-01-01

The development of an ultrasonic testing method for the inspection from the outside of the areas close to the cladding of the spherical fields of holes of light water reactor pressure vessels is described

Non-contact test of coating by means of laser-induced ultrasonic excitation and holographic sound representation

International Nuclear Information System (INIS)

Crostack, H.A.; Pohl, K.Y.; Radtke, U.

1991-01-01

In order to circumvent the problems of introducing and picking off sound, which occur in conventional ultrasonic testing, a completely non-contact test process was developed. The ultrasonic surface wave required for the test is generated without contact by absorption of laser beams. The recording of the ultrasound also occurs by a non-contact holographic interferometry technique, which permits a large scale representation of the sound. Using the example of MCrAlY and ZrO 2 layers, the suitability of the process for testing thermally sprayed coatings on metal substrates is identified. The possibilities and limits of the process for the detection and description of delamination and cracks are shown. (orig.) [de

An application of ultrasonic inspection system (INER-SCAN) inspecting generator retaining rings

International Nuclear Information System (INIS)

Chen, L.C.; Hwang, S.C.

1994-01-01

The performances of the automatic ultrasonic inspecting and imaging system (INER-SCAN) developed by the NDT laboratory of the Institute of Nuclear Energy Research have been enhanced and much more improved to commercial level. With appropriate rearrangements of software libraries, it is used to inspect generator retaining rings which are critical structural rotor components that support the end-turn regions of the rotor wingings against centrifugal forces. The use of the INER-SCAN provides distinct advantages over other systems in terms of the reliability of inspection and the flexibility of system performance modifications. The INER-SCAN system assists users to select and modify ultrasonic parameters under computer-aided environment. In addition, the INER-SCAN system contains the necessary software functions to image the ultrasonic data (A-SCAN, B-SCAN, B'-SCAN, C-SCAN). The use of the imaging system makes it quite easy to evaluate various test parameters and their effects on the discrimination between geometric and IGSCC reflectors. Through experimental test, it is recognized that the system has powerful detectable capability which can find 0.2mm-depth slight scratch on the inner surface of retaining rings. This system can also be used on different generator retaining rings (different in terms of hidden design features) without the need for access to the dimension of retaining ring

An inverse method for crack characterization from ultrasonic B-Scan images

International Nuclear Information System (INIS)

Faur, M.; Roy, O.; Benoist, PH.; Morisseau, PH.

1996-01-01

Concern has been expressed about the capabilities of performing non destructive evaluation (NDE) of flaws located near to the outer surface in nuclear pressurized water reactor (PWR) vessels. The ultrasonic examination of PWR is accomplished from the inside with ultrasonic focused transducers working in the pulse echo mode. By recording the echoes as a function of time, the Ascan representation may be obtained. Many ultrasonic flaw detectors used for NDE are based on the simple Ascan concept involving measuring a time interval called 'time of flight'. By combining the Ascan concept synchronized transducer scanning, one can produce Bscan images that are two dimensional descriptions of the flaw interaction with the ultrasonic field. In the following, the flaw is assumed to be an axially oriented crack (the most serious flaw to be found in a pressurized component). In the case of the outer surface cracks (OSC's), analyzing and interpreting ultrasonic Ascan images become difficult because of the various reflections of the ultrasonic beam on the crack and on the outer surface (the so-called corner effect). Methods for automatic interpretation of ultrasonic experimental data are currently under investigation. In this paper, we present an inverse method for determining the geometrical characteristics of OSC's from ultrasonic Bscan images. The direct model used for the inversion procedure predicts synthetic Bscan images of ultrasonic examination of blocks containing planar defects interrogated by focused probes. (authors)

Ultrasonic testing of austenitic welds and its dependency on the welding process

International Nuclear Information System (INIS)

Tabatabaeipour, S.M.; Honarvar, F.

2009-01-01

This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

Contribution of phased array technique to automation in ultrasonic testing

International Nuclear Information System (INIS)

Erhard, A.; Schenk, G.; Moehrle, W.; Wuestenberg, H.; Rathgeb, W.

1989-01-01

Ultrasonic tests on complicated geometries often require expensive manipulator technique. To guarantee certain information from tests, the control of the manipulator must be matched to the acoustic boundary conditions. In the past and today, complex manipulators were and are being developed and used with tests on such geometries. The results of the measurements with group radiator technique in the bottom hole area or on ducts, showed that the manipulators can be simplified, particularly with regard to their degrees of freedom, e.g.: doing without the axis of rotation to set the angle of squint in testing ducts, without thereby narrowing the test area. In the bottom hole test, it was found that by using the group radiator technique, the test area is expanded, evaluation is simplified and coupling can be ensured. (orig.) [de

Identification of the Quality Spot Welding used Non Destructive Test-Ultrasonic Testing: (Effect of Welding Time)

Science.gov (United States)

Sifa, A.; Endramawan, T.; Badruzzaman

2017-03-01

Resistance Spot Welding (RSW) is frequently used as one way of welding is used in the manufacturing process, especially in the automotive industry [4][5][6][7]. Several parameters influence the process of welding points. To determine the quality of a welding job needs to be tested, either by damaging or testing without damage, in this study conducted experimental testing the quality of welding or identify quality of the nugget by using Non-Destructive Test (NDT) -Ultrasonic Testing (UT), in which the identification of the quality of the welding is done with parameter thickness of worksheet after welding using NDT-UT with use same material worksheet and have more thickness of worksheet, the thickness of the worksheet single plate 1mm, with the capability of propagation Ultrasonic Testing (UT) standard limited> 3 mm [1], welding process parameters such as the time difference between 1-10s and the welding current of 8 KV, visually Heat Affected Zone ( HAZ ) have different results due to the length of time of welding. UT uses a probe that is used with a frequency of 4 MHz, diameter 10 mm, range 100 and the couplant used is oil. Identification techniques using drop 6dB, with sound velocity 2267 m / s of Fe, with the result that the effect of the Welding time affect the size of the HAZ, identification with the lowest time 1s show results capable identified joined through NDT - UT.

Application of Phased Array Ultrasonic Testing (PAUT) on Single V-Butt Weld Integrity Determination

International Nuclear Information System (INIS)

Amry Amin Abas; Mohd Kamal Shah Shamsudin; Norhazleena Azaman

2015-01-01

Phased Array Ultrasonic Testing (PAUT) utilizes arrays of piezoelectric elements that are embedded in an epoxy base. The benefit of having such kind of array is that beam forming such as steering and focusing the beam front possible. This enables scanning patterns such as linear scan, sectorial scan and depth focusing scan to be performed. Ultrasonic phased array systems can potentially be employed in almost any test where conventional ultrasonic flaw detectors have traditionally been used. Weld inspection and crack detection are the most important applications, and these tests are done across a wide range of industries including aerospace, power generation, petrochemical, metal billet and tubular goods suppliers, pipeline construction and maintenance, structural metals, and general manufacturing. Phased arrays can also be effectively used to profile remaining wall thickness in corrosion survey applications. The benefits of PAUT are simplifying inspection of components of complex geometry, inspection of components with limited access, testing of welds with multiple angles from a single probe and increasing the probability of detection while improving signal-to-noise ratio. This paper compares the result of inspection on several specimens using PAUT as to digital radiography. The specimens are welded plates with single V-butt weld made of carbon steel. Digital radiography is done using blue imaging plate with x-ray source. PAUT is done using Olympus MX2 with 5 MHz probe consisting of 64 elements. The location, size and length of defect is compared. (author)

Ultrasonic mammography

International Nuclear Information System (INIS)

Hueneke, B.

1982-01-01

608 women are examined by means of ultrasonic mammography during the period of 1 year. 432 patients were examined with the compound method with the U.I. Octoson, a water tank scanner, and 176 patients with the real time method with a directly connected linear-array-scanner. The following results were obtained at the end of the examination period: In the ultrasonic and also in the X-ray mammogram tumour diameters can be determined with an error rate of +- 30%. In the diagnosing of carcinomas, a significant dependence of the exactness on the sice of the tumour is found for the combination of the five methods tested (clinical examination, X-ray mammography, ultrasonic mammography, thermography, cytology). Classifying the individual methods with regard to their exactness, X-ray mammography ranks in front of ultrasonic mammography. Mastopathic changes in the breast can be screened by means of ultrasonic mammography. The structure of the changes can be determined more exactly than with an X-ray picture which is due to the possibility of differentiating solid and cystic structures. In diagnosing fibro-adenomas and establishing diagnoses on young women with dense gland bodies, ultrasonic mammography is superior to radiology both in the ability of screening a finding of a fibro-adenoma (US=88%, X-ray=75%) and in the possibility of classifying it as ''more benign than malignant''. (orig./MG) [de

Applicability of gamma radiography and ultrasonic testing in welds and castings

International Nuclear Information System (INIS)

Krishnamurthy, K.; Wamorkar, R.R.; Jayakumar, T.K.

1977-01-01

Technical limitations and advantages of gamma radiography and ultrasonic techniques for flow detection in welds and castings, have been discussed. Limitations of both the testing methods due to orientation, shape and location of defects have been analysed and a few experimental results are presented. Dependence of inspection sensitivity of both the techniques for different types of targets and defects has been indicated. (author)

Optical Automatic Car Identification (OACI) Field Test Program

Science.gov (United States)

1976-05-01

The results of the Optical Automatic Car Identification (OACI) tests at Chicago conducted from August 16 to September 4, 1975 are presented. The main purpose of this test was to determine the suitability of optics as a principle of operation for an a...

Updating of actual technique for ultrasonic testing of austenitic stainless materials and welds

International Nuclear Information System (INIS)

Lindholm, P.O.; Pers-Anderson, E.B.

1982-01-01

The technique for ultrasonic testing of stainless austenitic steels and weldings has been studied and it has been brought to the latest standard. Many problems exist when testing, the most serious being the occurence of false indications and the damping of energy. Laboratory tests show that the detectors with transversal sound waves should be used for plane defects. Best results were achieved with a 45 degrees detector. (GB)

A Portable Ultrasonic Nondestructive Inspection System for Metal Matrix Composite Track Shoes

International Nuclear Information System (INIS)

Mi Bao; Zhao Xiaoliang; Qian Tao; Stevenson, Mark; Kwan, Chiman; Owens, Steven E.; Royer, Roger L. Jr.; Tittmann, Bernhard R.; Raju, Basavaraju B.

2007-01-01

Cast aluminum track shoes reinforced with metal matrix composite (MMC) inserts at heavy loading areas such as center splines and sprocket windows are light in weight, and can resist high temperature and wear. Various defects such as disbonds at the insert-substrate interface, cracks and porosity in the MMC layer, etc. can be introduced during the manufacturing process and/or in service. This paper presents a portable ultrasonic system to automatically inspect tank track shoes for disbond. Ultrasonic pulse/echo inspection has shown good reliability for disbond detection. A prototype sensor array fixture has been designed and fabricated to prove the feasibility. Good agreements between the sensor fixture results and ultrasonic C-scan images were obtained

The STADUS ultrasonic data acquisition and processing system

International Nuclear Information System (INIS)

Frappier, J.C.; Birac, A.M.; Saglio, R.

1983-01-01

The use of the PRODUS software for real-time system management results in definitely improved date acquisition, although signal arrival is, of course, a random process. As regards data processing and display; the STADUS-PRODUS combination provides the operator with a high degree of flexibility in changing the parameters from which the three standard A-SCAN, B-SCAN, and C-SCAN displays are generated. STADUS effectivity has been demonstrated in the field through the many reactor vessel inspections performed to date. The system has been a key element in the success of underclad cracking detection and evaluation methods. The STADUS equipment, designed and built by CEA, has the advantage of being capable of acquiring a large number of ultrasonic date simultaneously generated by several transducers (up to sixteen), and to immediately process the date for creating pictures of the zone under examination, as required by the operator. Through these improvements in ultrasonic data acquisition and interpretation, the STADUS system helps enhance the quality of automatic ultrasonic examinations

Ultrasonic defect detection method for socket welding joint

International Nuclear Information System (INIS)

Tominaga, Masaaki; Matsuo, Toshiyuki; Ueno, Akihiro; Watanabe, Kunimichi; Kawamata, Kunio.

1995-01-01

The present invention provides a method of detecting defects over a wide range of a socket weld portion of various kinds of pipelines used, for example, in a nuclear power plant. Namely, an inclined probe is disposed to a jig for detecting defects by ultrasonic waves. This is rotated at least by one turn along the peripheral surface of the material to be detected such as weld tube joints. Defects of weld portion of the material can be detected automatically by using ultrasonic waves during the rotation. The inclined probe for detecting defects by ultrasonic waves comprises a transmission portion having a planar transmittance oscillator disposed to a wedge on the transmission side and a receiving portion comprising a planar receiving oscillator disposed to a wedge on the receiving side. With such a constitution, ultrasonic waves are emitted from the transmission portion to the defect detection portion in the welded portion. If a defect is present, defective echo is reflected to the receiving portion disposed ahead of the probe. Since the defective echo changes depending on the height of the detective portion, the estimation of the height of the defect can be facilitated. (I.S.)

Effects of operator time pressure and noise on manual ultrasonic testing

International Nuclear Information System (INIS)

Enkvist, J.; Edland, A.; Svenson, O.

2002-01-01

In earlier studies of manual ultrasonic testing, great variations have been found in operator performance, often attributed to operator fatigue. However, no conclusive findings have been reported. In the present study, twenty operators performed manual ultrasonic inspections of six test-pieces with manufactured flaws. The operators performed the inspections under stress (high arousal - time pressure and noise) and no-stress conditions; one condition the first day and the other the second and last day. According to the Yerkes-Dodson Law there is an optimal arousal level where performance is highest. It was hypothesised that the stress condition led to a level of arousal so high that it would affect the results negatively. However, contrary to the hypotheses it was found that the manipulation increased operator performance. Operators with the stress condition day 1 performed better than the other operators (under the no-stress condition). This was interpreted as the 'stress first' (group 1) operators had established efficient performance patterns the first day - affecting also the second day. Operators beginning with stress condition also tended to be more motivated. It was concluded that operator performance is affected by arousal. (author)

New contributions to granite characterization by ultrasonic testing.

Science.gov (United States)

Cerrillo, C; Jiménez, A; Rufo, M; Paniagua, J; Pachón, F T

2014-01-01

Ultrasound evaluation permits the state of rocks to be determined quickly and cheaply, satisfying the demands faced by today's producers of ornamental stone, such as environmental sustainability, durability and safety of use. The basic objective of the present work is to analyse and develop the usefulness of ultrasound testing in estimating the physico-mechanical properties of granite. Various parameters related to Fast Fourier Transform (FFTs) and attenuation have been extracted from some of the studies conducted (parameters which have not previously been considered in work on this topic, unlike the ultrasonic pulse velocity). The experimental study was carried out on cubic specimens of 30 cm edges using longitudinal and shear wave transducers and equipment which extended the normally used natural resonance frequency range up to 500 kHz. Additionally, a validation study of the laboratory data has been conducted and some methodological improvements have been implemented. The main contribution of the work is the analysis of linear statistical correlations between the aforementioned new ultrasound parameters and physico-mechanical properties of the granites that had not previously been studied, i.e., resistance to salt crystallization and breaking load for anchors. Being properties that directly affect the durability and safety of use of granites, these correlations consolidate ultrasonics as a nondestructive method well suited to this type of material. Copyright © 2013 Elsevier B.V. All rights reserved.

Automated ultrasonic inspection of IGSCC in DOE production reactor process water piping

International Nuclear Information System (INIS)

Harrison, J.M.; Sprayberry, R.; Ehrhart, W.

1987-01-01

Inspection of nuclear power components has always presented difficulties to the nondestructive testing (NDT) industry from a time consumption and radiation exposure standpoint. Recent advances in computerized NDT equipment have improved the situation to some extent; however, the need for high reliability, precision, reproducibility, and clear permanent documentation are indispensable requirements that can only be met by automatic inspection and recording systems. The Savannah River Plant's inspection program of over 1000 IGSCC-susceptible welds is one of the most complete in the country and offers educational insight into ultrasonic examination technology of thin-wall stainless steel pipe welds

Ultrasonic inspection development at HEDL

International Nuclear Information System (INIS)

Day, C.K.; Mech, S.J.; Michaels, T.E.; Dixon, N.E.

1978-01-01

Ultrasonic testing methods and equipment are being developed to support preservice and in-service inspection of selected FFTF welds. A digital computer system is employed in the analysis of both simulated FFTF pipe sections and plate specimens containing fatigue cracks. It is anticipated that test evaluation standards containing fatigue cracks will partially eliminate questions formerly associated with weld test calibration producers by providing natural cracks which follow grain boundaries and stress patterns resembling piping situ conditions. Studies have revealed that commercial transducers may satisfy LMFBR ultrasonic pipe inspection applications: The test system evaluation included transducers and wedge coupling and fluid coupling materials which exhibited acceptable performance at temperatures to 2300C. Results are presented that demonstrate the feasibility of ultrasonic inspection of components immersed in sodium at temperatures to 2600C. (UK)

Recording length criteria as applied in ultrasonic testing

International Nuclear Information System (INIS)

Fischer, E.; Kroening, M.; Schober, H.; Fischdick, H.

1983-01-01

An appreciable method used to assess the quality and integrity of safety-related components in light water reactors is the ultrasonic examination, in which case great importance is attributed to the criteria pertaining to recording length and permissible defect size. The development of the recording length criteria as applied when employing this method of examination is portrayed, the latter being based on the criteria which have proven themselves throughout long years of practice in the examination of conventional components. When taking these criteria into account the application of conventional ultrasonic techniques often leads to problems in the case of thick-walled components the reason being that indications are overrated. Taking the design of reactor components as the basic point of consideration, modified criteria are derived particularly when the size of discontinuities calculated by fracture mechanics analyses is taken into account. The introduction of new ultrasonic examination techniques such as, for example, focussed probes revealed that a considerably more realistic assessment is possible and consequently results in a reduction of unnecessary repairs. A comparison of the size of indications determined using conventional and analytical technqiues renders possible the anchoring of an intermediate stage in the evaluation of indications which is encompassed in the consideration of the bundle divergence. Thus a new concept is realized for the evaluation of ultrasonic indications detected in reactor components, which in the meantime has found its way into the associated regulatory guides. (orig.)

Development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Ishida, H.; Kurozumi, Y. [Inst. of Nuclear Safety System, Incorporated, Mihama, Fukui (Japan); Kaneshima, Y. [The Kansai Electric Power Company, Inc., Mihama, Fukui (Japan)

2004-07-01

The purpose of this study is development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants. Integrity of containment liners on nuclear power plants can be secured by suitable present operation and maintenance. Furthermore, non-destructive testing technique to inspect embedded liners will ensure the integrity of the containment further. In order to develop the non-destructive testing technique, ultrasonic transducers were made newly and ultrasonic testing data acquisition and evaluation were carried out by using a mock-up. We adopted the surface shear horizontal (SH) wave, low frequency (0.3-0.5MHz), to be able to detect an echo from a defect against attenuation of ultrasonic waves due to long propagation in the liners and dispersion into concrete. We made transducers with three large active elements (40mm x 40mm) in a line which were equivalent to a 120mm width active element. Artificial hollows, {phi}200mm - 19mm depth (1/2thickness) and {phi}200mm - 9.5mm depth (1/4thickness), were made on a surface of a mock-up: carbon steel plate, 38mm thickness, 2,000mm length, 1000mm width. The surfaces of the plate were covered with concrete in order to simulate liners embedded in concrete. As a result of the examinations, the surface SH transducers could detect clearly the echo from the hollows at a distance of 1500mm. We evaluate that the newly made surface SH transducers with three elements have ability of detection of defects such as corrosion on the liners embedded in concrete. (author)

Test Station for Measuring Aluminum Tube Geometrical Parameters

CERN Document Server

Oansea, D; Gongadze, A L; Gostkin, M I; Dedovich, D V; Evtoukhovitch, P G; Comanescu, B; Kotov, S A; Necsoiu, T; Potrap, I N; Rogalev, E V; Tskhadadze, E G; Chelkov, G A

2001-01-01

A test station for quality control of aluminum tube outer diameter and wall thickness is presented. The tested tubes are used for drift detector assembly of ATLAS (LHC, CERN) muon system. The outer diameter and wall thickness of aluminium tubes are measured by means of noncontact optical and ultrasonic methods respectively with the accuracy of 3 {\\mu}m. The testing process is automatic and interacts with the production data base.

Computerized ultrasonic quality control system in the production of helical welded tubes

International Nuclear Information System (INIS)

Tar, J.

1976-01-01

The inspection of helical welded steel tubes by means of an ultrasonic automatic equipment is described. This equipment is able to recognize the defects of the weld, to identify them and to continuously report back the informations necessary for their elimination

Parallelization of ultrasonic field simulations for non destructive testing

International Nuclear Information System (INIS)

Lambert, Jason

2015-01-01

The Non Destructive Testing field increasingly uses simulation. It is used at every step of the whole control process of an industrial part, from speeding up control development to helping experts understand results. During this thesis, a fast ultrasonic field simulation tool dedicated to the computation of an ultrasonic field radiated by a phase array probe in an isotropic specimen has been developed. During this thesis, a simulation tool dedicated to the fast computation of an ultrasonic field radiated by a phased array probe in an isotropic specimen has been developed. Its performance enables an interactive usage. To benefit from the commonly available parallel architectures, a regular model (aimed at removing divergent branching) derived from the generic CIVA model has been developed. First, a reference implementation was developed to validate this model against CIVA results, and to analyze its performance behaviour before optimization. The resulting code has been optimized for three kinds of parallel architectures commonly available in workstations: general purpose processors (GPP), many-core co-processors (Intel MIC) and graphics processing units (nVidia GPU). On the GPP and the MIC, the algorithm was reorganized and implemented to benefit from both parallelism levels, multithreading and vector instructions. On the GPU, the multiple steps of field computing have been divided in multiple successive CUDA kernels. Moreover, libraries dedicated to each architecture were used to speedup Fast Fourier Transforms, Intel MKL on GPP and MIC and nVidia cuFFT on GPU. Performance and hardware adequation of the produced codes were thoroughly studied for each architecture. On multiple realistic control configurations, interactive performance was reached. Perspectives to address more complex configurations were drawn. Finally, the integration and the industrialization of this code in the commercial NDT platform CIVA is discussed. (author) [fr

Identification of conductive hearing loss using air conduction tests alone: reliability and validity of an automatic test battery.

Science.gov (United States)

Convery, Elizabeth; Keidser, Gitte; Seeto, Mark; Freeston, Katrina; Zhou, Dan; Dillon, Harvey

2014-01-01

The primary objective of this study was to determine whether a combination of automatically administered pure-tone audiometry and a tone-in-noise detection task, both delivered via an air conduction (AC) pathway, could reliably and validly predict the presence of a conductive component to the hearing loss. The authors hypothesized that performance on the battery of tests would vary according to hearing loss type. A secondary objective was to evaluate the reliability and validity of a novel automatic audiometry algorithm to assess its suitability for inclusion in the test battery. Participants underwent a series of hearing assessments that were conducted in a randomized order: manual pure-tone air conduction audiometry and bone conduction audiometry; automatic pure-tone air conduction audiometry; and an automatic tone-in-noise detection task. The automatic tests were each administered twice. The ability of the automatic test battery to: (a) predict the presence of an air-bone gap (ABG); and (b) accurately measure AC hearing thresholds was assessed against the results of manual audiometry. Test-retest conditions were compared to determine the reliability of each component of the automatic test battery. Data were collected on 120 ears from normal-hearing and conductive, sensorineural, and mixed hearing-loss subgroups. Performance differences between different types of hearing loss were observed. Ears with a conductive component (conductive and mixed ears) tended to have normal signal to noise ratios (SNR) despite impaired thresholds in quiet, while ears without a conductive component (normal and sensorineural ears) demonstrated, on average, an increasing relationship between their thresholds in quiet and their achieved SNR. Using the relationship between these two measures among ears with no conductive component as a benchmark, the likelihood that an ear has a conductive component can be estimated based on the deviation from this benchmark. The sensitivity and

Remote inspection of a buried pipeline using a mobile ultrasonic testing system

Energy Technology Data Exchange (ETDEWEB)

Muralidhar, S; Ghosh, J K [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.; Rajendran, S; Ramakumar, M S [Bhabha Atomic Research Centre, Mumbai (India). Division of Remote Handling and Robotics

1994-12-31

The nuclear reactor, Cirus, has now been in operation for three decades. As part of a programme to ascertain the integrity and safety of the various reactor parts in-service inspection of the embedded portion of the main coolant pipeline will be carried out. A mobile ultrasonic testing system has been developed and tested in the laboratory to measure the wall thickness of an underground pipe from the inner corroded surface using a water-bubbler technique. 3 figs.

Serus, an expert system for the ultrasonic examination of fuel rods

International Nuclear Information System (INIS)

Gondard, C.; Papezyk, F.; Wident, P.

1987-01-01

The use of pattern recognition functions and the modelization of the human expert reasoning, allow the automatic identification of defects in welds or structures. The proposed application uses an ultrasonic examination to detect and classify 3 types of defects in end plug welds of PWR fuel rods

Ultrasonic flowmeters

International Nuclear Information System (INIS)

Wittekind, W.D.

1979-01-01

A prototype ultrasonic flowmeter was assembled and tested. The theoretical basis of this prototype ultrasonic flowmeter is reviewed; the equipment requirements for a portable unit are discussed; the individual electronic modules contained in the prototype are described; the operating procedures and configuration are explained; and the data from preliminary calibrations are presented. The calibration data confirm that the prototype operates according to theoretical predictions and can indeed provide nonintrusive flow measurements to predicted accuracies for pipes larger than two inches, under single phase stable flow conditions

Characterization of Heat Treated Titanium-Based Implants by Nondestructive Eddy Current and Ultrasonic Tests

Science.gov (United States)

Mutlu, Ilven; Ekinci, Sinasi; Oktay, Enver

2014-06-01

This study presents nondestructive characterization of microstructure and mechanical properties of heat treated Ti, Ti-Cu, and Ti-6Al-4V titanium-based alloys and 17-4 PH stainless steel alloy for biomedical implant applications. Ti, Ti-Cu, and 17-4 PH stainless steel based implants were produced by powder metallurgy. Ti-6Al-4V alloy was investigated as bulk wrought specimens. Effects of sintering temperature, aging, and grain size on mechanical properties were investigated by nondestructive and destructive tests comparatively. Ultrasonic velocity in specimens was measured by using pulse-echo and transmission methods. Electrical conductivity of specimens was determined by eddy current tests. Determination of Young's modulus and strength is important in biomedical implants. Young's modulus of specimens was calculated by using ultrasonic velocities. Calculated Young's modulus values were compared and correlated with experimental values.

Image based EFIT simulation for nondestructive ultrasonic testing of austenitic steel

International Nuclear Information System (INIS)

Nakahata, Kazuyuki; Hirose, Sohichi; Schubert, Frank; Koehler, Bernd

2009-01-01

The ultrasonic testing (UT) of an austenitic steel with welds is difficult due to the acoustic anisotropy and local heterogeneity. The ultrasonic wave in the austenitic steel is skewed along crystallographic directions and scattered by weld boundaries. For reliable UT, a straightforward simulation tool to predict the wave propagation is desired. Here a combined method of elastodynamic finite integration technique (EFIT) and digital image processing is developed as a wave simulation tool for UT. The EFIT is a grid-based explicit numerical method and easily treats different boundary conditions which are essential to model wave propagation in heterogeneous materials. In this study, the EFIT formulation in anisotropic and heterogeneous materials is briefly described and an example of a two dimensional simulation of a phased array UT in an austenitic steel bar is demonstrated. In our simulation, a picture of the surface of the steel bar with a V-groove weld is scanned and fed into the image based EFIT modeling. (author)

Design, fabrication, and testing of an ultrasonic de-icing system for helicopter rotor blades

Science.gov (United States)

Palacios, Jose Luis

A low-power, non-thermal ultrasonic de-icing system is introduced as a possible substitute for current electro-thermal systems. The system generates delaminating ultrasonic transverse shear stresses at the interface of accreted ice. A PZT-4 disk driven at 28.5 KHz (radial resonance of the disk) instantaneously de-bonds 2 mm thick freezer ice layers. The ice layers are accreted to a 0.7 mm thick, 30.4 cm x 30.4 cm steel plate at an environment temperature of -20°C. A power input of 50 Watts is applied to the actuator (50 V, 19.6 KV/m), which translates to a de-icing power of 0.07 W/cm2. A finite element model of the actuator bonded to the isotropic plate is used to guide the design of the system, and predicts the transverse shear stresses at the ice interface. Wind tunnel icing tests were conducted to demonstrate the potential use of the proposed system under impact icing conditions. Both glaze ice and rime ice were generated on steel and composite plates by changing the cloud conditions of the wind tunnel. Continuous ultrasonic vibration prevented impact ice formation around the actuator location at an input power not exceeding 0.18 W/cm 2 (1.2 W/in2). As ice thickness reached a critical thickness of approximately 1.2 mm, shedding occurred on those locations where ultrasonic transverse shear stresses exceeded the shear adhesion strength of the ice. Finite element transverse shear stress predictions correlate with observed experimental impact ice de-bonding behavior. To increase the traveling distance of propagating ultrasonic waves, ultrasonic shear horizontal wave modes are studied. Wave modes providing large modal interface transverse shear stress concentration coefficients (ISCC) between the host structure (0.7 mm thick steel plate) and accreted ice (2.5 mm thick ice layer) are identified and investigated for a potential increase in the wave propagation distance. Ultrasonic actuators able to trigger these optimum wave modes are designed and fabricated. Despite

Focussed probes ultrasonic follow-up of actual flaw growth during fatigue testing

International Nuclear Information System (INIS)

Cinotti, C.; Dufresne, J.; Prot, A.C.; Touffait, A.M.; Saglio, R.

1979-01-01

A programme was undertaken to follow-up the growth of actual flaws purposely introduced during the welding process of five test specimens. The aim of this programme is to measure the actual size of the cracks which develop from the known defects during the fatigue testing. The sizing method is based on the use of focussed probes, which allow good accuracy and repeatability, as well as good sensitivity. Examples are given of the first results: sizing before testing, then step by step during the fatigue testing and also under compression. This last point is very important in view of the ultrasonic testing during periodic in-service inspection

Field testing and applications of the Ultrasonic Ranging and Data (USRAD) System

International Nuclear Information System (INIS)

Dickerson, K.S.; Pickering, D.A.; Blair, M.S.; Espegren, M.L.; Nyquist, J.E.

1989-01-01

The Ultrasonic Ranging and Data (USRAD) System is a patented, computerized data acquisition system developed to relate the radiological surveyor's precise physical location to instantaneous radiation data taken during walk-on surveys. The USRAD System incorporates three technologies: radio frequency communications, ultrasonics, and microcomputers. Initial field testing of the USRAD System has resulted in several improvements to walk-on radiological surveys including real-time position data, reproducible survey results, on-site verification of survey coverage, on-site data reduction and graphics, and permanent data storage on magnetic media. Although the USRAD System was developed specifically for use with a gamma-ray detector, it is adaptable to other instruments. Applications of the USRAD System may include verification of remediated and uncontaminated areas, emergency response in mapping pollutant locations after accidents, and characterization of hazardous waste areas. 2 refs., 8 figs

Ultrasonic Bat Deterrent Technology

Energy Technology Data Exchange (ETDEWEB)

Kinzie, Kevin; Rominger, Kathryn M.

2017-12-14

The project objective was to advance the development and testing of an Near commercial bat-deterrent system with a goal to increase the current GE deterrent system effectiveness to over 50% with broad species applicability. Additionally, the research supported by this program has provided insights into bat behavior and ultrasonic deterrent design that had not previously been explored. Prior research and development had demonstrated the effectiveness of a commercial-grade, air-powered, ultrasonic bat deterrent to be between 30-50% depending upon the species of bat. However, the previous research provided limited insight into the behavioral responses of bats in the presence of ultrasonic deterrent sound fields that could be utilized to improve effectiveness. A unique bat flight room was utilized to observe the behavioral characteristics of bats in the presence of ultrasonic sound fields. Behavioral testing in the bat flight facility demonstrated that ultrasonic sounds similar to those produced by the GE deterrent influenced the activities and behaviors, primarily those associated with foraging, of the species exposed. The study also indicated that continuous and pulsing ultrasonic signals had a similar effect on the bats, and confirmed that as ultrasonic sounds attenuate, their influence on the bats’ activities and behavior decreases. Ground testing at Wolf Ridge Wind, LLC and Shawnee National Forest assessed both continuous and pulsing deterrent signals emitted from the GE deterrent system and further enhanced the behavioral understanding of bats in the presence of the deterrent. With these data and observations, the existing 4-nozzle continuous, or steady, emission ultrasonic system was redesigned to a 6-nozzle system that could emit a pulsing signal covering a larger air space around a turbine. Twelve GE 1.6-100 turbines were outfitted with the deterrent system and a formal three-month field study was performed using daily carcass searches beneath the 12

Development of an automatic reactor inspection system

International Nuclear Information System (INIS)

Kim, Jae Hee; Eom, Heung Seop; Lee, Jae Cheol; Choi, Yoo Raek; Moon, Soon Seung

2002-02-01

Using recent technologies on a mobile robot computer science, we developed an automatic inspection system for weld lines of the reactor vessel. The ultrasonic inspection of the reactor pressure vessel is currently performed by commercialized robot manipulators. Since, however, the conventional fixed type robot manipulator is very huge, heavy and expensive, it needs long inspection time and is hard to handle and maintain. In order to resolve these problems, we developed a new automatic inspection system using a small mobile robot crawling on the vertical wall of the reactor vessel. According to our conceptual design, we developed the reactor inspection system including an underwater inspection robot, a laser position control subsystem, an ultrasonic data acquisition/analysis subsystem and a main control subsystem. We successfully carried out underwater experiments on the reactor vessel mockup, and real reactor ready for Ulchine nuclear power plant unit 6 at Dusan Heavy Industry in Korea. After this project, we have a plan to commercialize our inspection system. Using this system, we can expect much reduction of the inspection time, performance enhancement, automatic management of inspection history, etc. In the economic point of view, we can also expect import substitution more than 4 million dollars. The established essential technologies for intelligent control and automation are expected to be synthetically applied to the automation of similar systems in nuclear power plants

Background Noise Removal in Ultrasonic B-scan Images Using Iterative Statistical Techniques

NARCIS (Netherlands)

Wells, I.; Charlton, P. C.; Mosey, S.; Donne, K. E.

2008-01-01

The interpretation of ultrasonic B-scan images can be a time-consuming process and its success depends on operator skills and experience. Removal of the image background will potentially improve its quality and hence improve operator diagnosis. An automatic background noise removal algorithm is

Modelling the attenuation in the ATHENA finite elements code for the ultrasonic testing of austenitic stainless steel welds.

Science.gov (United States)

Chassignole, B; Duwig, V; Ploix, M-A; Guy, P; El Guerjouma, R

2009-12-01

Multipass welds made in austenitic stainless steel, in the primary circuit of nuclear power plants with pressurized water reactors, are characterized by an anisotropic and heterogeneous structure that disturbs the ultrasonic propagation and makes ultrasonic non-destructive testing difficult. The ATHENA 2D finite element simulation code was developed to help understand the various physical phenomena at play. In this paper, we shall describe the attenuation model implemented in this code to give an account of wave scattering phenomenon through polycrystalline materials. This model is in particular based on the optimization of two tensors that characterize this material on the basis of experimental values of ultrasonic velocities attenuation coefficients. Three experimental configurations, two of which are representative of the industrial welds assessment case, are studied in view of validating the model through comparison with the simulation results. We shall thus provide a quantitative proof that taking into account the attenuation in the ATHENA code dramatically improves the results in terms of the amplitude of the echoes. The association of the code and detailed characterization of a weld's structure constitutes a remarkable breakthrough in the interpretation of the ultrasonic testing on this type of component.

The state of the art in non destructive testing of nuclear fuel cladding tubes using ultrasonic rotary systems; on line computer and statistics

International Nuclear Information System (INIS)

Rauscher, Rudolf

Nondestructive evaluation of nuclear fuel cladding by ultrasonic tests is described. Ultrasonic transducers for detection of flaws and dimensions are built in a rotary system with a speed of 8000 rpm. The testing system is adapted to a configuration consisting of two microcomputers connected to each other

SADAT - a system for the automatic execution and evaluation of tests

International Nuclear Information System (INIS)

Seifert, M.

1976-06-01

Methods and techniques, which should make feasible the improvement of the program development and may lead to a better program quality are presented. The consideration of several approaches includes the concepts of systematic testing amongst other constructive and analytic approaches. Some existing automatic test systems are introduced, and, finally, a system for the automatic execution and evaluation of tests is designed. An outlook on future developments closes the first part. The second part of the paper describes a partial implementation of the designed system. (orig./WB) [de

Accelerated ultrasonic fatigue testing applications and research trends

Energy Technology Data Exchange (ETDEWEB)

Cho, In Sik; Shin, Choongshig; Kim, Jong Yup; Jeon, Yongho [Ajou Univ., Gyeonggi (Somalia)

2012-06-15

Very high cycle fatigue (VHCF) behavior of aerospace components has emerged much attention due to their long service life. In this study, a piezoelectric ultrasonic fatigue testing (UFT) system has been developed by Mbrosiatec Co., Ltd. to study the high cycle fatigue (HCF) strength of Ti 6Al 4V alloy. Hourglass shaped specimens have been investigated in the range from 10'6' to 10'9' cycles at room temperature under completely reversed R=-1 loading conditions, Scanning electron microscopy (SEM) analysis revealed that failures occurred in the entire range up to the gigacycle regime, and the fractures have been found to be initiated from the surface, unlike in steels. However, it was found from the SEM microgprahs that microcracks transformed into intergranular fractures. Thus, it can be concluded from according to the results that this test method can be applicable to commercialized automotive and railroad parts that require high cycle fatigue strength.

Accelerated ultrasonic fatigue testing applications and research trends

International Nuclear Information System (INIS)

Cho, In Sik; Shin, Choongshig; Kim, Jong Yup; Jeon, Yongho

2012-01-01

Very high cycle fatigue (VHCF) behavior of aerospace components has emerged much attention due to their long service life. In this study, a piezoelectric ultrasonic fatigue testing (UFT) system has been developed by Mbrosiatec Co., Ltd. to study the high cycle fatigue (HCF) strength of Ti 6Al 4V alloy. Hourglass shaped specimens have been investigated in the range from 10'6' to 10'9' cycles at room temperature under completely reversed R=-1 loading conditions, Scanning electron microscopy (SEM) analysis revealed that failures occurred in the entire range up to the gigacycle regime, and the fractures have been found to be initiated from the surface, unlike in steels. However, it was found from the SEM microgprahs that microcracks transformed into intergranular fractures. Thus, it can be concluded from according to the results that this test method can be applicable to commercialized automotive and railroad parts that require high cycle fatigue strength

The Automatic Test Features of the IDiPS Reactor Protection System

International Nuclear Information System (INIS)

Hur, Seop; Kim, Dong-Hoon; Hwang, In-Koo; Lee, Cheol-Kwon; Lee, Dong-Young

2007-01-01

The reactor protection system (RPS) is designed to minimize a propagation of abnormal or accident conditions of nuclear power plants. A digital RPS (Integrated Digital Protection System (IDiPS) RPS) is being developed in the Korea Nuclear Instrumentation and Control System (KNICS) R and D project. To make good use of the advantages of the digital technology, it is necessary to improve the reliability and availability of a system through automatic test features including an on-line testing, a self-diagnostics, an auto calibration, etc. This paper summarizes the system test strategy and the automatic test features of the IDiPS RPS

Nondestructive evaluation of adhesive joints by C-scan ultrasonic testing

International Nuclear Information System (INIS)

Zeighami, Mehdi; Honarvar, Farhang

2009-01-01

Evaluation of the quality of adhesive bonding is an important issue in many industries who incorporate adhesive joints in their products. Over the past few decades, numerous acoustical techniques have been developed for nondestructive testing (NDT) of adhesively bonded joints. Among these techniques, the ultrasonic pulse-echo method is the most promising means for inspection of adhesive bonds. In practice, due to low impedance matching between adhesive and metal, the discrimination of a good bond from a bad bond is difficult. The low impedance matching also results in low contrast between perfect and disbanded zone in a C-scan image. In this paper, the quality of the interface between aluminum and epoxy is investigated by using an in-house built ultrasonic C-scan system. Two adhesion indices are proposed for producing C-scan images. To verify the capability of these indices, an adhesively bonded sample was fabricated using aluminum plates and epoxy. An artificial defect was implanted in the first interface of the specimens. The C-scan measurement prepared based on the proposed indices was able to reveal the defect much better than the C-scan image prepared by conventional approach. (author)

The Round robin test of the PISC-2 programme: plates and ultrasonic procedures used PISC 2 report N.2. Final issue

International Nuclear Information System (INIS)

1986-09-01

Ultrasonic testing is widely used for detecting, locating and sizing defects in primary circuit elements at various stages of plant life. The successive PISC projects have together made up a most notable sustained international effort to assess the effectiveness of these inspection techniques. The Plate Inspection Steering Committee (PISC-I) programme (1976-1980) was intended to establish the capabilities of manual ultrasonic procedure based on the 1974 ASME Code Section XI Procedure. The Programme for the Inspection of Steel Components (PISC-II, 1981-1986) constitutes a broader based evaluation of the best performance obtainable by modern ultrasonic techniques under optimal conditions. The present paper is the second in a series of reports currently being issued which describe the results of the PISC-II studies. Included are descriptions of the four round robin test plates and of the ultrasonic procedures applied to them by the participating inspection teams. The report also lists the participating organisations and gives the time schedule of the tests and an indication of the costs incurred

Diagnosis - Using automatic test equipment and artificial intelligence expert systems

Science.gov (United States)

Ramsey, J. E., Jr.

Three expert systems (ATEOPS, ATEFEXPERS, and ATEFATLAS), which were created to direct automatic test equipment (ATE), are reviewed. The purpose of the project was to develop an expert system to troubleshoot the converter-programmer power supply card for the F-15 aircraft and have that expert system direct the automatic test equipment. Each expert system uses a different knowledge base or inference engine, basing the testing on the circuit schematic, test requirements document, or ATLAS code. Implementing generalized modules allows the expert systems to be used for any different unit under test. Using converted ATLAS to LISP code allows the expert system to direct any ATE using ATLAS. The constraint propagated frame system allows for the expansion of control by creating the ATLAS code, checking the code for good software engineering techniques, directing the ATE, and changing the test sequence as needed (planning).

Design and development of semi-automatic radiation test and calibration facility

International Nuclear Information System (INIS)

Yadav, Ashok Kumar; Chouhan, V.K.; Narayan, Pradeep

2008-01-01

Semi-automatic gamma radiation test and calibration facility have been designed, developed and commissioned at Defence Laboratory Jodhpur (DLJ). The facility comprises of medium and high dose rate range setup using 30 Ci Cobalt-60 source, in a portable remotely operated Techops camera and a 15000 Ci 60 Co source in a Tele-therapy machine. The radiation instruments can be positioned at any desired position using a computer controlled positioner having three translational and one rotational motion. User friendly software helps in positioning the Device Under Test (DUT) at any desired dose rate or distance and acquire the data automatically. The servo and stepper motor controlled positioner helps in achieving the required precision and accuracy for the radiation calibration of the instruments. This paper describes the semi-automatic radiation test and calibration facility commissioned at DLJ. (author)

Software and hardware platform for testing of Automatic Generation Control algorithms

Directory of Open Access Journals (Sweden)

Vasiliev Alexey

2017-01-01

Full Text Available Development and implementation of new Automatic Generation Control (AGC algorithms requires testing them on a model that adequately simulates primary energetic, information and control processes. In this article an implementation of a test platform based on HRTSim (Hybrid Real Time Simulator and SCADA CK-2007 (which is widely used by the System Operator of Russia is proposed. Testing of AGC algorithms on the test platform based on the same SCADA system that is used in operation allows to exclude errors associated with the transfer of AGC algorithms and settings from the test platform to a real power system. A power system including relay protection, automatic control systems and emergency control automatics can be accurately simulated on HRTSim. Besides the information commonly used by conventional AGC systems HRTSim is able to provide a resemblance of Phasor Measurement Unit (PMU measurements (information about rotor angles, magnitudes and phase angles of currents and voltages etc.. The additional information significantly expands the number of possible AGC algorithms so the test platform is useful in modern AGC system developing. The obtained test results confirm that the proposed system is applicable for the tasks mentioned above.

Measurement of wall thickness with electrodynamic test heads

International Nuclear Information System (INIS)

Koch, R.; Maurer, A.

1993-01-01

Starting from the boundary conditions fixed by the physical properties of the electromagnetic/acoustic conversion and the operating limits which result from these for the sensors used, the use of electro-dynamic ultrasonic transducers for measuring wall thickness and double checks in plants for automatic production inspection and production control is shown. The sensor itself is the heart of a test system, but only the equipment and plant concepts surrounding the sensor make economic solution of the test problem possible. The quality of the signals which are supplied by a sensor, determines the quality of a test system. This can only be achieved by optimising all parts of a complex automatic test rig, such as the test head, mechanics, electronics and evaluation for the test problem concerned. (orig./HP) [de

Dynamic tensile tests with superimposed ultrasonic oscillations for stainless steel type 321 at room temperature

International Nuclear Information System (INIS)

Schinke, B.; Malmberg, T.

1987-01-01

In recent years various containment codes for Fast Breeder Reactor accidents have been assessed by comparison with explosion tests in water-filled vessels (COVA experiments). Common to the various codes, a systematic underestimation of the circumferential vessel strains was found. In the COVA tests high frequency pressure oscillations in the ultrasonic range were observed and thus it has been conjectured that the phenomenon of ''acoustic softening'' might be relevant in explaining the discrepancies in the strains. To validate this conjecture a hydro-pneumatic tensile test apparatus was developed which allows dynamic tensile testing at room temperature with and without superimposed ultrasonic oscillations. The dynamic tensile tests on the COVA sheet material (stainless steel AISI 321) without ultrasonic insonation show a linear dependence of the flow stress on the logarithm of the strain rate. The results at low strain rates (10 -3 s -1 ) agree favourably with previous measurements but at high rates (50 s -1 ) at 20% lower flow stress is observed. The dynamic tensile tests with continuous and intermittent insonation show the phenomenon of ''acoustic softening'': The average flow stress is reduced by an amount of about half the oscillating amplitude. At high strain rates the reduction is less. A severe ''acoustic softening'' observed by several authors for various metals at low strain rates was not observed. The experimental results were compared with the theory of the superpositon mechanism assuming a rate-independent elastic-plastic and an elastic-viscoplastic constitutive model. Although the rate-independent model is capable to predict qualitatively some of the observed effects, a better description is obtained with the viscoplastic model. The conclusion is that the ''acoustic softening'' of the COVA material is far too small to explain the discrepancies between measured and computed strains found in the containment code validation studies. (orig.)

Evaluation of Effect by Internal Flow on Ultrasonic Testing Flaw Sizing in Piping

International Nuclear Information System (INIS)

Lee, Jeong Seok; Yoon, Byung Sik; Kim, Yong Sik

2013-01-01

In this study, the ultrasonic amplitude difference between air filled and water filled piping in nuclear power plant is compared by modeling approach. In this study, ultrasonic amplitude differences between air and water filled pipe are evaluated by modeling approach. Consequently, we propose the following results. The ultrasonic amplitude difference between air and water filled condition is measured by lower than 1 dB in modeling calculation. The flaw length sizing error between air and water filled condition shows same results based on 12 dB drop method even thought the amplitude difference is 1 dB. Most of the piping welds in nuclear power plants are inspected periodically using ultrasonic techniques to detect service-induced flaws such as IGSCC cracking. The inspection results provide information such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these information. Specially, the amplitude of flaw response is very important to estimate the flaw size. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing methodology. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error

Ultrasonic testing of large blocks for prestressed cast iron pressure vessels

International Nuclear Information System (INIS)

Stelling, H.A.

1979-01-01

Ultrasonic tests were made on plate specimen and large blocks of perlit cast iron with lamellar graphite. Aims of the investigations were the control of material porperties, the flaw detection and flaw classification. The material properties were classified by sound velocity and attenuation measurements. Flaw detection and flaw size estimation methods were modified with regard to the acoustic properties, the microstructure and the reflectivity of typical flaws in castings. Special localisation and flaw size estimation techniques are discussed. (orig.)

Research on Fatigue Damage of Compressor Blade Steel KMN-I Using Nonlinear Ultrasonic Testing

Directory of Open Access Journals (Sweden)

Pengfei Wang

2017-01-01

Full Text Available The fatigue damage of compressor blade steel KMN-I was investigated using nonlinear ultrasonic testing and the relation curve between the material nonlinearity parameter β and the fatigue life was obtained. The results showed that the nonlinearity parameter increased first and then decreased with the increase of the fatigue cycles. The microstructures were observed by scanning electron microscopy (SEM. It was found that some small defects like holes and pits appeared in the material matrix with the increase of the fatigue cycles, and the nonlinearity parameter increased correspondingly. The nonlinearity parameter reached the peak value when the microcracks initiated, and the nonlinearity parameter began to decrease when the microcracks further propagated to macrocracks. Therefore, it is proved that the nonlinearity parameter can be used to characterize the initiation of microcracks at the early stage of fatigue, and a method of evaluating the fatigue life of materials by nonlinear ultrasonic testing is proposed.

A new multiple channel data recording system for mechanised ultrasonic testing of pipes and nozzles by A-scan processing

International Nuclear Information System (INIS)

Heumueller, R.; Rathgeb, W.; Szafarska, E.; Bertus, N.; Erhard, A.; Montag, H.J.; Wuestenberg, H.

1989-01-01

A system of equipment for ultrasonic testing in nuclear technique is introduced. This is a four channel ultrasonic equipment, which consists of a manipulator suitable for components, up to four conventional test heads, a test head connection box connected with them via 20 metres of coaxial cable, a documentation unit for signal detection and conversion, a data collection computer for parametricising the equipment, measurement display and representation and a disc memory. The advantages of this test system lie in its easy use because of the compact equipment dimensions, in the data collection of the complete A picture by the documentation unit and in the flexible evaluation of the collected data by the computer. (MM) [de

Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

International Nuclear Information System (INIS)

Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob

2015-01-01

In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

Energy Technology Data Exchange (ETDEWEB)

Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob [Dept. of Medical Biotechnology, Dongguk University Biomedi Campus, Goyang (Korea, Republic of)

2015-04-15

In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

All-in-One Wafer-Level Solution for MMIC Automatic Testing

Directory of Open Access Journals (Sweden)

Xu Ding

2018-04-01

Full Text Available In this paper, we present an all-in-one wafer-level solution for MMIC (monolithic microwave integrated circuit automatic testing. The OSL (open short load two tier de-embedding, the calibration verification model, the accurate PAE (power added efficiency testing, and the optimized vector cold source NF (noise figure measurement techniques are integrated in this solution to improve the measurement accuracy. A dual-core topology formed by an IPC (industrial personal computer and a VNA (vector network analyzer, and an automatic test software based on a three-level driver architecture, are applied to enhance the test efficiency. The benefit from this solution is that all the data of a MMIC can be achieved in only one contact, which shows state-of-the-art accuracy and efficiency.

Verification tests for remote controlled inspection system in nuclear power plants

International Nuclear Information System (INIS)

Kohno, Tadaaki

1986-01-01

Following the increase of nuclear power plants, the total radiation exposure dose accompanying inspection and maintenance works tended to increase. Japan Power Engineering and Inspection Corp. carried out the verification test of a practical power reactor automatic inspection system from November, 1981, to March, 1986, and in this report, the state of having carried out this verification test is described. The objects of the verification test were the equipment which is urgently required for reducing radiation exposure dose, the possibility of realization of which is high, and which is important for ensuring the safety and reliability of plants, that is, an automatic ultrasonic flaw detector for the welded parts of bend pipes, an automatic disassembling and inspection system for control rod driving mechanism, a fuel automatic inspection system, and automatic decontaminating equipments for steam generator water chambers, primary system crud and radioactive gas in coolant. The results of the verification test of these equipments were judged as satisfactory, therefore, the application to actual plants is possible. (Kako, I.)

Ultrasonic testing of a sealing construction made of salt concrete in an underground disposal facility for radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Krause, Martin; Effner, Ute Antonie; Milmann, Boris; Voelker, Christoph; Wiggenhauser, Herbert [Federal Institute for Materials Research and Testing (BAM), Berlin (Germany); Mauke, Ralf [The Federal Office for Radiation Protection, Salzgitter (Germany)

2015-07-01

For the closure of radioactive waste disposal facilities engineered barriers- so called ''drift seals'' are used. The purpose of these barriers is to constrain the possible infiltration of brine and to prevent the migration of radionuclides into the biosphere. In a rock salt mine a large scale in-situ experiment of a sealing construction made of salt concrete was set up to prove the technical feasibility and operability of such barriers. In order to investigate the integrity of this structure, non-destructive ultrasonic measurements were carried out. Therefore two different methods were applied at the front side of the test-barrier: 1 Reflection measurements from boreholes 2 Ultrasonic imaging by means of scanning ultrasonic echo methods This extended abstract is a short version of an article to be published in a special edition of ASCE Journal that will briefly describe the sealing construction, the application of the non-destructive ultrasonic measurement methods and their adaptation to the onsite conditions -as well as parts of the obtained results. From this a concept for the systematic investigation of possible contribution of ultrasonic methods for quality assurance of sealing structures may be deduced.

Experiences in using ultrasonic holography with numerical and optical reconstruction

International Nuclear Information System (INIS)

Schmitz, V.; Wosnitza, M.

1978-01-01

At present, ultrasonic holography can resolve and image faults of 1 mm and more and with distances of one ultrasonic wavelength. The main field of application is for thick-walled structural components. Depending on the expected orientation, test probe arrangements as in standard ultrasonic testing are chosen. (orig./RW) [de

Automatic welding machine for piping

International Nuclear Information System (INIS)

Yoshida, Kazuhiro; Koyama, Takaichi; Iizuka, Tomio; Ito, Yoshitoshi; Takami, Katsumi.

1978-01-01

A remotely controlled automatic special welding machine for piping was developed. This machine is utilized for long distance pipe lines, chemical plants, thermal power generating plants and nuclear power plants effectively from the viewpoint of good quality control, reduction of labor and good controllability. The function of this welding machine is to inspect the shape and dimensions of edge preparation before welding work by the sense of touch, to detect the temperature of melt pool, inspect the bead form by the sense of touch, and check the welding state by ITV during welding work, and to grind the bead surface and inspect the weld metal by ultrasonic test automatically after welding work. The construction of this welding system, the main specification of the apparatus, the welding procedure in detail, the electrical source of this welding machine, the cooling system, the structure and handling of guide ring, the central control system and the operating characteristics are explained. The working procedure and the effect by using this welding machine, and the application to nuclear power plants and the other industrial field are outlined. The HIDIC 08 is used as the controlling computer. This welding machine is useful for welding SUS piping as well as carbon steel piping. (Nakai, Y.)

Experimental Applications of Automatic Test Markup Language (ATML)

Science.gov (United States)

Lansdowne, Chatwin A.; McCartney, Patrick; Gorringe, Chris

2012-01-01

The authors describe challenging use-cases for Automatic Test Markup Language (ATML), and evaluate solutions. The first case uses ATML Test Results to deliver active features to support test procedure development and test flow, and bridging mixed software development environments. The second case examines adding attributes to Systems Modelling Language (SysML) to create a linkage for deriving information from a model to fill in an ATML document set. Both cases are outside the original concept of operations for ATML but are typical when integrating large heterogeneous systems with modular contributions from multiple disciplines.

The ultrasonic testing of austenitic welds and claddings as described in the handbooks of the IIW

International Nuclear Information System (INIS)

Neumann, E.; Wuestenberg, H.

1991-01-01

The handbooks of the International Institute of Welding (IIW) are to give guidance in the use of ultrasonic testing techniques developed for austenitic welded joints and platings, and serve as a pattern for working out testing instructions for these special tests. Basically these handbooks consist of the metallurgical description of the test subjects; sound propagation in acoustically anisotropic structures; description of testing techniques, and guidance in preparing testing instructions. (orig./DG) [de

Internal ultrasonic testing of steam generator tubes

International Nuclear Information System (INIS)

Furlan, J.; Soleille, G.; Chalaye, H.

1983-01-01

The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

Phased array UT (Ultrasonic Testing) used in electricity production plants

International Nuclear Information System (INIS)

Kodaira, Takeshi

2012-01-01

Phased Array-Ultrasonic testing techniques widely used for detection and quantitative determination of the lattice defects which have been formed from fatigues or stress corrosion cracking in the materials used in the electricity production plants are presented with particular focus on the accurate determination of the defects depth (sizing) and defects discrimination applicable to weld metals of austenite stainless steels and Ni base alloys. The principle of this non-destructive analysis is briefly explained, followed by point and matrix focus phased array methods developed by Mitsubishi Heavy Industries, Ltd are explained rather in detail with illustration and the evaluated results. (S. Ohno)

Maintenance of immersion ultrasonic testing on the water tube boiler

International Nuclear Information System (INIS)

Ishiyama, Toru; Kawasaki, Ichio; Miura, Hirohito

2014-01-01

There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

A new deconvolution method applied to ultrasonic images

International Nuclear Information System (INIS)

Sallard, J.

1999-01-01

This dissertation presents the development of a new method for restoration of ultrasonic signals. Our goal is to remove the perturbations induced by the ultrasonic probe and to help to characterize the defects due to a strong local discontinuity of the acoustic impedance. The point of view adopted consists in taking into account the physical properties in the signal processing to develop an algorithm which gives good results even on experimental data. The received ultrasonic signal is modeled as a convolution between a function that represents the waveform emitted by the transducer and a function that is abusively called the 'defect impulse response'. It is established that, in numerous cases, the ultrasonic signal can be expressed as a sum of weighted, phase-shifted replicas of a reference signal. Deconvolution is an ill-posed problem. A priori information must be taken into account to solve the problem. The a priori information translates the physical properties of the ultrasonic signals. The defect impulse response is modeled as a Double-Bernoulli-Gaussian sequence. Deconvolution becomes the problem of detection of the optimal Bernoulli sequence and estimation of the associated complex amplitudes. Optimal parameters of the sequence are those which maximize a likelihood function. We develop a new estimation procedure based on an optimization process. An adapted initialization procedure and an iterative algorithm enables to quickly process a huge number of data. Many experimental ultrasonic data that reflect usual control configurations have been processed and the results demonstrate the robustness of the method. Our algorithm enables not only to remove the waveform emitted by the transducer but also to estimate the phase. This parameter is useful for defect characterization. At last the algorithm makes easier data interpretation by concentrating information. So automatic characterization should be possible in the future. (author)

Incorporation of composite defects from ultrasonic NDE into CAD and FE models

Science.gov (United States)

Bingol, Onur Rauf; Schiefelbein, Bryan; Grandin, Robert J.; Holland, Stephen D.; Krishnamurthy, Adarsh

2017-02-01

Fiber-reinforced composites are widely used in aerospace industry due to their combined properties of high strength and low weight. However, owing to their complex structure, it is difficult to assess the impact of manufacturing defects and service damage on their residual life. While, ultrasonic testing (UT) is the preferred NDE method to identify the presence of defects in composites, there are no reasonable ways to model the damage and evaluate the structural integrity of composites. We have developed an automated framework to incorporate flaws and known composite damage automatically into a finite element analysis (FEA) model of composites, ultimately aiding in accessing the residual life of composites and make informed decisions regarding repairs. The framework can be used to generate a layer-by-layer 3D structural CAD model of the composite laminates replicating their manufacturing process. Outlines of structural defects, such as delaminations, are automatically detected from UT of the laminate and are incorporated into the CAD model between the appropriate layers. In addition, the framework allows for direct structural analysis of the resulting 3D CAD models with defects by automatically applying the appropriate boundary conditions. In this paper, we show a working proof-of-concept for the composite model builder with capabilities of incorporating delaminations between laminate layers and automatically preparing the CAD model for structural analysis using a FEA software.

Improvement of ultrasonic examination using the Spartacus system

International Nuclear Information System (INIS)

Benoist, P.; Chapuis, N.; Cartier, F.; Pincemaille, G.

1992-01-01

Improved computer technology and technical advances in data analysis have significantly modified the methods employed to perform ultrasonic inspections. The SPARTACUS system developed by the CEA (French Atomic Agency) in an example of this progress. The nerve center of the system is a graphic workstation. The system permits full digitization of waveform while retaining high data acquisition rates of conventional system. In addition, it enables ultra fast analysis with comprehensive interactive imaging including signal processing (filtering, correlation, deconvolution...), image processing, spectrum analysis, automatic edition of report, 3D presentation. This system is now use during In-Service Inspection with MIS (In-Service Inspection Machine). Some examples of applications are shown: improvement in sizing capabilities, examination of austenitic weldments; thickness measurement (tube applications...), automatic detection

Ultrasonic scanner for stainless steel weld inspections. [LMFBR

Energy Technology Data Exchange (ETDEWEB)

Kupperman, D. S.; Reimann, K. J.

1978-09-01

The large grain size and anisotropic nature of stainless steel weld metal make conventional ultrasonic testing very difficult. A technique is evaluated for minimizing the coherent ultrasonic noise in stainless steel weld metal. The method involves digitizing conventional ''A-scan'' traces and averaging them with a minicomputer. Results are presented for an ultrasonic scanner which interrogates a small volume of the weld metal while averaging the coherent ultrasonic noise.

Ultrasonic-testing method

International Nuclear Information System (INIS)

Thome, Paul.

1973-01-01

Description is given of a device adapted to the detection, by means of ultrasonic waves, of all the flaws and defects included in workpieces when only one face of the latter is accessible. A beam is directed towards the rear-face of the workpiece (e.g. a plate) on which it is reflected. The image thus reflected is fed into a receiver. The latter is under the control of the displacement of that image; simultaneously a transducer checks the condition of the mirror at the places where the beam is reflected. Whenever a flow or defect comes between, a silent zone is formed. By recording the silent zones with respect to the positions of several emitters, it is possible to locates a flaw and to define the outline thereof. The apparatus comprises several ''emitter-receiver'' groups intersecting over the emitter used in order to check the good conditions of the mirror. The invention can be used for searching and identifying flaws and defects in buildings which have to be of top quality (e.g., cofferdams, nuclear devices, shipbuilding yards, aeronautics) [fr

Numerical shaping of the ultrasonic wavelet

International Nuclear Information System (INIS)

Bonis, M.

1991-01-01

Improving the performance and the quality of ultrasonic testing requires the numerical control of the shape of the driving signal applied to the piezoelectric transducer. This allows precise shaping of the ultrasonic field wavelet and corrections for the physical defects of the transducer, which are mainly due to the damper or the lens. It also does away with the need for an accurate electric matching. It then becomes feasible to characterize, a priori, the ultrasonic wavelet by means of temporal and/or spectral specifications and to use, subsequently, an adaptative algorithm to calculate the corresponding driving wavelet. Moreover, the versatility resulting from the numerical control of this wavelet allows it to be changed in real time during a test

Ultrasonic non-destructive testing of pieces of complex geometry with a flexible phased array transducer

Science.gov (United States)

Chatillon; Cattiaux; Serre; Roy

2000-03-01

Ultrasonic non-destructive testing of components of complex geometry in the nuclear industry faces several difficulties: sensitivity variations due to unmatched contact, inaccurate localization of defects due to variations of transducer orientation, and uncovered area of the component. To improve the performances of such testing and defect characterization, we propose a new concept of ultrasonic contact phased array transducer. The phased array transducer has a flexible radiating surface able to fit the actual surface of the piece to optimize the contact and thus the sensitivity of the test. To control the transmitted field, and therefore to improve the defect characterization, a delay law optimizing algorithm is developed. To assess the capability of such a transducer, the Champ-Sons model, developed at the French Atomic Energy Commission for predicting field radiated by arbitrary transducers into pieces, has to be extended to sources directly in contact with pieces of complex geometry. The good behavior of this new type of probe predicted by computations is experimentally validated with a jointed transducer positioned on pieces of various profiles.

Standard practice for leaks using ultrasonics

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

1.1 Practice A, Pressurization—This practice covers procedures for calibration of ultrasonic instruments, location, and estimated measurements of gas leakage to atmosphere by the airborne ultrasonic technique. 1.2 In general practice this should be limited to leaks detected by two classifications of instruments, Class I and Class II. Class I instruments should have a minimum detectable leak rate of 6.7 × 10−7 mol/s (1.5 × 10−2 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Class II instruments should have a minimal detectable leak rate of 6.7 × 10−6 mol/s (1.5 × 10−1 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Refer to Guide E432 for additional information. 1.3 Practice B, Ultrasonic Transmitter—For object under test not capable of being pressurized but capable of having ultrasonic tone placed/injected into the test area to act as an ultrasonic leak trace source. 1.3.1 This practice is limited to leaks producing leakage o...

Development and Application of an Ultrasonic Gas Flowmeter

International Nuclear Information System (INIS)

Hwang, Won Ho; Jeong, Hee Don; Park, Sang Gug; Jhang, Kyung Young

2002-01-01

This paper describes the development and the field application of the ultrasonic gas flowmeter for accurate measurement of the volumetric flow rate of gases in a harsh environmental conditions in iron and steel making company. This ultrasonic flowmeter is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. This is a transit time type ultrasonic flowmeter. We have developed the transmitting and receiving algorithm of ultrasonic wave and the ultrasonic signal processing algorithm to develope a transit time type ultrasonic flowmeter. We have evaluated the performance of ultrasonic flowmeter by the calibration system with Venturi type standard flowmeter. We has confirmed its reliability by extensive field tests for a year in POSCO, iron and steel making company. Now we have developed the commercial model of ultrasonic flowmeter and applied to the POSCO gas line

Ultrasonic in-service testing of pressure vessel bodies of nuclear power reactors

International Nuclear Information System (INIS)

Obraz, J.

1978-01-01

In-service ultrasonic testing of reactor pressure vessels is described using a system of probes for simultaneous testing of material or weld joint thicknesses. The signal is transmitted from a common output via a 30 m long cable to electronic evaluation equipment. The methods are described of ultrasonic detection of fatigue cracks. The static calculation of the dependence of echo amplitudes on crack orientation and the dynamic calculation of the crack orientation effect are described for the indirect reflection technique. In testing, angular probes with gap-type acoustic coupling operating at a frequency of 2 MHz were preferably used. For detecting planar defects of more than 10 mm in size inclined by more than +-10deg probes operating at a frequency of 1 MHz were more advantageous. The direct reflection technique is suitable for detecting defects near the surface (10 to 20 mm) and for cases when the indirect reflection technique cannot be used. For this technique a focusing probe operating at a frequency of 2 MHz is suitable. The strong dependence of the echo amplitude on the crack depth is a disadvantage of the technique. Defects near the surface, i.e., immediately under cladding are best detected by means of a double probe transmitting transversal waves at an angle of 60deg. Experimental measurements were carried out on materials with artificial defects of the type of bores with flat bottom. (J.P.)

Crack initiation and propagation on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing

Directory of Open Access Journals (Sweden)

G. M. Domínguez Almaraz

2015-10-01

Full Text Available Crack initiation and propagation have been investigated on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing. Three controlled actions were implemented in order to carry out fatigue tests at very high frequency on this material of low thermal conductivity, they are: a The applying load was low to limit heat dissipation at the specimen neck section, b The dimensions of testing specimen were small (but fitting the resonance condition, in order to restraint the temperature gradient at the specimen narrow section, c Temperature at the specimen neck section was restrained by immersion in water or oil during ultrasonic fatigue testing. Experimental results are discussed on the basis of thermo-mechanical behaviour: the tail phenomenon at the initial stage of fatigue, initial shear yielding deformation, crazed development on the later stage, plastic strain on the fracture surface and the transition from low to high crack growth rate. In addition, a numerical analysis is developed to evaluate the J integral of energy dissipation and the stress intensity factor K, with the crack length

NEET In-Pile Ultrasonic Sensor Enablement-Final Report

Energy Technology Data Exchange (ETDEWEB)

J. Daw; J. Rempe; J. Palmer; P. Ramuhalli; R. Montgomery; H.T. Chien; B. Tittmann; B. Reinhardt; P. Keller

2014-09-01

Ultrasonic technologies offer the potential to measure a range of parameters during irradiation of fuels and materials, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes under harsh irradiation test conditions. There are two primary issues that currently limit in-pile deployment of ultrasonic sensors. The first is transducer survivability. The ability of ultrasonic transducer materials to maintain their useful properties during an irradiation must be demonstrated. The second issue is signal processing. Ultrasonic testing is typically performed in a lab or field environment, where the sensor and sample are accessible. The harsh nature of in-pile testing and the variety of desired measurements demand that an enhanced signal processing capability be developed to make in-pile ultrasonic sensors viable. To address these issues, the NEET ASI program funded a three year Ultrasonic Transducer Irradiation and Signal Processing Enhancements project, which is a collaborative effort between the Idaho National Laboratory, the Pacific Northwest National Laboratory, the Argonne National Laboratory, and the Pennsylvania State University. The objective of this report is to document the objectives and accomplishments from this three year project. As summarized within this document, significant work has been accomplished during this three year project.

Elastic-Plastic Behaviour of Ultrasonic Assisted Compression of Polyvinyl Chloride (PVC) Foam

Science.gov (United States)

Muhalim, N. A. D.; Hassan, M. Z.; Daud, Y.

2018-04-01

The present study aims to investigate the elastic-plastic behaviour of ultrasonic assisted compression of PVC closed-cell foam. A series of static and ultrasonic compression test of PVC closed-cell foam were conducted at a constant cross head speed of 30 mm/min on dry surface condition. For quasi-static test, specimen was compressed between two rigid platens using universal testing machine. In order to evaluate the specimen behavior under ultrasonic condition, specimen was placed between a specifically design double-slotted block horn and rigid platen. The horn was designed and fabricated prior to the test as a medium to transmit the ultrasonic vibration from the ultrasonic transducer to the working specimen. It was tuned to a frequency of 19.89 kHz in longitudinal mode and provided an average oscillation amplitude at 6 µm on the uppermost surface. Following, the characteristics of stress-strain curves for quasi-static and ultrasonic compression tests were analyzed. It was found that the compressive stress was significantly reduced at the onset of superimposed ultrasonic vibration during plastic deformation.

Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

Energy Technology Data Exchange (ETDEWEB)

NONE

1980-07-01

The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

International Nuclear Information System (INIS)

1980-01-01

The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

Application of software technology to automatic test data analysis

Science.gov (United States)

Stagner, J. R.

1991-01-01

The verification process for a major software subsystem was partially automated as part of a feasibility demonstration. The methods employed are generally useful and applicable to other types of subsystems. The effort resulted in substantial savings in test engineer analysis time and offers a method for inclusion of automatic verification as a part of regression testing.

Ultrasonic Low-Friction Containment Plate for Thermal and Ultrasonic Stir Weld Processes

Science.gov (United States)

Graff, Karl; Short, Matt

2013-01-01

The thermal stir welding (TSW) process is finding applications in fabrication of space vehicles. In this process, workpieces to be joined by TSW are drawn, by heavy forces, between "containment plates," past the TSW tool that then causes joining of the separate plates. It is believed that the TSW process would be significantly improved by reducing the draw force, and that this could be achieved by reducing the friction forces between the workpieces and containment plates. Based on use of high-power ultrasonics in metal forming processes, where friction reduction in drawing dies has been achieved, it is believed that ultrasonic vibrations of the containment plates could achieve similar friction reduction in the TSW process. By applying ultrasonic vibrations to the containment plates in a longitudinal vibration mode, as well as by mounting and holding the containment plates in a specific manner such as to permit the plates to acoustically float, friction between the metal parts and the containment plates is greatly reduced, and so is the drawing force. The concept was to bring in the ultrasonics from the sides of the plates, permitting the ultrasonic hardware to be placed to the side, away from the equipment that contains the thermal stir tooling and that applies clamping forces to the plates. Tests demonstrated that one of the major objectives of applying ultrasonics to the thermal stir system, that of reducing draw force friction, should be achievable on a scaled-up system.

Modelling welded material for ultrasonic testing using MINA: Theory and applications

Science.gov (United States)

Moysan, J.; Corneloup, G.; Chassignole, B.; Gueudré, C.; Ploix, M. A.

2012-05-01

Austenitic steel multi-pass welds exhibit a heterogeneous and anisotropic structure that causes difficulties in the ultrasonic testing. Increasing the material knowledge is a long term research field for LCND laboratory and EDF Les Renardières in France. A specific model has been developed: the MINA model (Modelling an Isotropy from Notebook of Arc welding). Welded material is described in 2D for flat position arc welding with shielded electrode (SMAW) at a functional scale for UT modeling. The grain growth is the result of three physical phenomena: epitaxial growth, influence of temperature gradient, and competition between the grains. The model uses phenomenological rules to combine these three phenomena. A limited number of parameters is used to make the modelling possible from the information written down in a notebook of arc welding. We present all these principles with 10 years' hindsight. To illustrate the model's use, we present conclusions obtained with two recent applications. In conclusion we give also insights on other research topics around this model : inverse problem using a F.E.M. code simulating the ultrasonic propagation, in position welding, 3D prospects, GTAW.

Timelapse ultrasonic tomography for measuring damage localization in geomechanics laboratory tests.

Science.gov (United States)

Tudisco, Erika; Roux, Philippe; Hall, Stephen A; Viggiani, Giulia M B; Viggiani, Gioacchino

2015-03-01

Variation of mechanical properties in materials can be detected non-destructively using ultrasonic measurements. In particular, changes in elastic wave velocity can occur due to damage, i.e., micro-cracking and particles debonding. Here the challenge of characterizing damage in geomaterials, i.e., rocks and soils, is addressed. Geomaterials are naturally heterogeneous media in which the deformation can localize, so that few measurements of acoustic velocity across the sample are not sufficient to capture the heterogeneities. Therefore, an ultrasonic tomography procedure has been implemented to map the spatial and temporal variations in propagation velocity, which provides information on the damage process. Moreover, double beamforming has been successfully applied to identify and isolate multiple arrivals that are caused by strong heterogeneities (natural or induced by the deformation process). The applicability of the developed experimental technique to laboratory geomechanics testing is illustrated using data acquired on a sample of natural rock before and after being deformed under triaxial compression. The approach is then validated and extended to time-lapse monitoring using data acquired during plane strain compression of a sample including a well defined layer with different mechanical properties than the matrix.

Using automatic item generation to create multiple-choice test items.

Science.gov (United States)

Gierl, Mark J; Lai, Hollis; Turner, Simon R

2012-08-01

Many tests of medical knowledge, from the undergraduate level to the level of certification and licensure, contain multiple-choice items. Although these are efficient in measuring examinees' knowledge and skills across diverse content areas, multiple-choice items are time-consuming and expensive to create. Changes in student assessment brought about by new forms of computer-based testing have created the demand for large numbers of multiple-choice items. Our current approaches to item development cannot meet this demand. We present a methodology for developing multiple-choice items based on automatic item generation (AIG) concepts and procedures. We describe a three-stage approach to AIG and we illustrate this approach by generating multiple-choice items for a medical licensure test in the content area of surgery. To generate multiple-choice items, our method requires a three-stage process. Firstly, a cognitive model is created by content specialists. Secondly, item models are developed using the content from the cognitive model. Thirdly, items are generated from the item models using computer software. Using this methodology, we generated 1248 multiple-choice items from one item model. Automatic item generation is a process that involves using models to generate items using computer technology. With our method, content specialists identify and structure the content for the test items, and computer technology systematically combines the content to generate new test items. By combining these outcomes, items can be generated automatically. © Blackwell Publishing Ltd 2012.

Quality control of disinfection in ultrasonic baths

Energy Technology Data Exchange (ETDEWEB)

Schoene, H. [Technical University Dresden (Germany). Faculty of Mechanical Engineering; Jatzwauk, L. [University Hospital of the Technical University Dresden (Germany). Abt. Krankenhaushygiene

2002-07-01

Numerous investigations under laboratory conditions confirmed the microbicidal efficacy of ultrasonication. Morphological destruction was shown on bacteria and fungi as well as on different virus species. Ultrasonic treatment seems to increase the effect of different antibiotics and disinfectants. Reasons for this synergism are largely unknown and uninvestigated, but the active principle seems to bee the dispersing effect of ultrasonication in combination with the destruction of cell wall or cell membrane. Unfortunately no validation of test conditions exists for most of these investigations, regarding intensity and frequency of ultrasonic waves, temperature of liquid medium and measurement of cavitation which is an essential part of physical and chemical effects in ultrasonic baths. In contrast to most laboratory experiments sound density of ultrasound for treatment of medical instruments is below 1 W/cm{sup 2} because instruments will be destroyed under stronger ultrasonic conditions. The frequency is below 50 KHz. This paper describes bactericidal and fungicidal effects of low- intensity-ultrasonication and its synergistical support to chemical disinfection. (orig.)

Accurate three dimensional characterization of ultrasonic sound fields (by computer controlled rotational scanning)

International Nuclear Information System (INIS)

Gundtoft, H.E.; Nielsen, T.

1981-07-01

A rotational scanning system has recently been developed at Risoe National Laboratory. It allows sound fields from ultrasonic transducers to be examined in 3 dimensions. Using different calculation and plotting programs, any section in the sound field can be plotted. Results from examination of transducers for automatic inspection are presented. (author)

Integrated Automatic Test System for Airborne Optoelectronic Pods

International Nuclear Information System (INIS)

Zhang, Z M; Ding, M J; Wang, L

2006-01-01

Based on the introduction of the construction and basic principle of the airborne optoelectronic pod, in accordance with the performance standards of the pod, the total solution scheme of the automatic test system used for testing the combination property is proposed in this paper. The main structure, hardware and software design of the system based on the virtual instruments technology are also discussed in detail. The result of the true run proves the practicality, efficiency, high accuracy and other characteristics of the computer aided testing system based on virtual instruments

Using piezoelectric sensors for ultrasonic pulse velocity measurements in concrete

International Nuclear Information System (INIS)

Kee, Seong-Hoon; Zhu, Jinying

2013-01-01

The ultrasonic pulse velocity (UPV) test has been a widely used non-destructive testing method for concrete structures. However, the conventional UPV test has limitations in consistency of results and applicability in hard-to-access regions of structures. The authors explore the feasibility of embedded piezoelectric (PZT) sensors for ultrasonic measurements in concrete structures. Two PZT sensors were embedded in a reinforced concrete specimen. One sensor worked as an actuator driven by an ultrasonic pulse-receiver, and another sensor worked as a receiver. A series of ultrasonic tests were conducted to investigate the performance of the embedded sensors in crack-free concrete and concrete specimens having a surface-breaking crack under various external loadings. Signals measured by the embedded sensors show a broad bandwidth with a centre frequency around 80 kHz, and very good coherence in the frequency range from 30 to 180 kHz. Furthermore, experimental variability in ultrasonic pulse velocity and attenuation is substantially reduced compared to previously reported values from conventional UPV equipment. Findings from this study demonstrate that the embedded sensors have great potential as a low-cost solution for ultrasonic transducers for health monitoring of concrete in structures. (paper)

Ultrasonic testing of core baffle former bolts of the core tanks of pressurised water reactors; Ultraschallpruefung von Kernumfassungsschrauben der Kernbehaelter von Druckwasserreaktoren

Energy Technology Data Exchange (ETDEWEB)

Bies, Christian M.; Alaerts, Louis; Bonitz, Frank W. [Westinghouse Electric Germany GmbH, Mannheim (Germany); Devlin, Russell S.; Minogue, Patrick [WesDyne International, Madison, PA (United States)

2013-07-01

This article presents the MIDAS VI testing robot used by Westinghouse / WesDyne. This is a remotely operated underwater vehicle which positions ultrasonic probes under camera control. This vehicle makes it possible to substantially reduce the time required for setting up and preparing ultrasonic tests on core baffle former bolts. It has also accelerated the test procedure itself. Test methods have also been developed for bolt types which were hitherto considered incapable of being tested. One of these methods is based on a phased array probe. The article also reports on experiences gained over the course of years in testing core baffle former bolts in European nuclear power plants using the SUPREEM testing robot.

Application of Neuro-Wavelet Algorithm in Ultrasonic-Phased Array Nondestructive Testing of Polyethylene Pipelines

Directory of Open Access Journals (Sweden)

Reza Bohlouli

2012-01-01

Full Text Available Polyethylene (PE pipelines with electrofusion (EF joining is an essential method of transportation of gas energy. EF joints are weak points for leakage and therefore, Nondestructive testing (NDT methods including ultrasonic array technology are necessary. This paper presents a practical NDT method of fusion joints of polyethylene piping using intelligent ultrasonic image processing techniques. In the proposed method, to detect the defects of electrofusion joints, the NDT is applied based on an ANN-Wavelet method as a digital image processing technique. The proposed approach includes four steps. First an ultrasonic-phased array technique is used to provide real time images of high resolution. In the second step, the images are preprocessed by digital image processing techniques for noise reduction and detection of ROI (Region of Interest. Furthermore, to make more improvement on the images, mathematical morphology techniques such as dilation and erosion are applied. In the 3rd step, a wavelet transform is used to develop a feature vector containing 3-dimensional information on various types of defects. In the final step, all the feature vectors are classified through a backpropagation-based ANN algorithm. The obtained results show that the proposed algorithms are highly reliable and also precise for NDT monitoring.

Development Of Ultrasonic Testing Based On Delphi Program As A Learning Media In The Welding Material Study Of Detection And Welding Disables In The Environment Of Vocational Education

Science.gov (United States)

Dwi Cahyono, Bagus; Ainur, Chandra

2018-04-01

The development of science and technology has a direct impact on the preparation of qualified workers, including the preparation of vocational high school graduates. Law Number 20 the Year 2003 on National Education System explains that the purpose of vocational education is to prepare learners to be ready to work in certain fields. One of the learning materials in Vocational High School is welding and detecting welding defects. Introduction of welding and detecting welding defects, one way that can be done is by ultrasonic testing will be very difficult if only capitalize the book only. Therefore this study aims to adopt ultrasonic testing in a computer system. This system is called Delphi Program-based Ultrasonic Testing Expert System. This system is used to determine the classification and type of welding defects of the welded defect indicator knew. In addition to the system, there is a brief explanation of the notion of ultrasonic testing, calibration procedures and inspection procedures ultrasonic testing. In this system, ultrasonic input data testing that shows defects entered into the computer manually. This system is built using Delphi 7 software and Into Set Up Compiler as an installer. The method used in this research is Research and Development (R & D), with the following stages: (1) preliminary research; (2) manufacture of software design; (3) materials collection; (4) early product development; (5) validation of instructional media experts; (6) product analysis and revision; (8) media trials in learning; And (9) result of end product of instructional media. The result of the research shows that: (1) the result of feasibility test according to ultrasonic material testing expert that the system is feasible to be used as instructional media in welding material subject and welding defect detection in vocational education environment, because it contains an explanation about detection method of welding defect using method Ultrasonic testing in detail; (2

Automatic Bayes Factors for Testing Equality- and Inequality-Constrained Hypotheses on Variances.

Science.gov (United States)

Böing-Messing, Florian; Mulder, Joris

2018-05-03

In comparing characteristics of independent populations, researchers frequently expect a certain structure of the population variances. These expectations can be formulated as hypotheses with equality and/or inequality constraints on the variances. In this article, we consider the Bayes factor for testing such (in)equality-constrained hypotheses on variances. Application of Bayes factors requires specification of a prior under every hypothesis to be tested. However, specifying subjective priors for variances based on prior information is a difficult task. We therefore consider so-called automatic or default Bayes factors. These methods avoid the need for the user to specify priors by using information from the sample data. We present three automatic Bayes factors for testing variances. The first is a Bayes factor with equal priors on all variances, where the priors are specified automatically using a small share of the information in the sample data. The second is the fractional Bayes factor, where a fraction of the likelihood is used for automatic prior specification. The third is an adjustment of the fractional Bayes factor such that the parsimony of inequality-constrained hypotheses is properly taken into account. The Bayes factors are evaluated by investigating different properties such as information consistency and large sample consistency. Based on this evaluation, it is concluded that the adjusted fractional Bayes factor is generally recommendable for testing equality- and inequality-constrained hypotheses on variances.

Assessing ultrasonic examination results

International Nuclear Information System (INIS)

Deutsch, V.; Vogt, M.

1977-01-01

Amongst nondestructive examination methods, the ultrasonic examination plays an important role. The reason why its scope of application is so wide is because the sound conducting capacity is the only property the material of a test specimen has to have. As the fields are so manifold, only main aspects can be described briefly. The list of references, however, is very extensive and gives plenty of information of all the problems concerning the assessment of ultrasonic examination results. (orig./RW) [de

Automatic testing technologies for I and C systems for nuclear power plants

International Nuclear Information System (INIS)

Yoshida, Motoko; Sugio, Takayuki; Konishi, Tadao

2014-01-01

With the aim of enhancing the global competitiveness of instrumentation and control (I and C) systems for nuclear power plants, Toshiba has been making efforts to reduce the worker hours required for the testing of such systems and improve the quality of the tests. Display screen tests, which include many routine, repetitive tests and manual tests requiring a large number of operators to monitor multiple screen displays of the I and C system, are an essential element of the testing process. The introduction of automatic testing technologies is expected to substantially improve the efficiency of such display screen tests. We have now developed automatic testing technologies for display screen tests that can be applied without the need to change the I and C system. These technologies contribute to both the reduction of worker hours for testing and improvement of the quality of the tests. (author)

Study on the development of ultrasonic gas flowmeter

International Nuclear Information System (INIS)

Hwang, Won Ho; Park, Sang Gug; Yang, Kyu Hong; Jhang, Kyung Young

2001-01-01

Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has already well been proven by extensive field tests for several months in POSCO, iron and steel making company

Automatic Model-Based Generation of Parameterized Test Cases Using Data Abstraction

NARCIS (Netherlands)

Calamé, Jens R.; Ioustinova, Natalia; Romijn, J.M.T.; Smith, G.; van de Pol, Jan Cornelis

2007-01-01

Developing test suites is a costly and error-prone process. Model-based test generation tools facilitate this process by automatically generating test cases from system models. The applicability of these tools, however, depends on the size of the target systems. Here, we propose an approach to

Trans-skull ultrasonic Doppler system aided by fuzzy logic

Science.gov (United States)

Hata, Yutaka; Nakamura, Masato; Yagi, Naomi; Ishikawa, Tomomoto

2012-06-01

This paper describes a trans-skull ultrasonic Doppler system for measuring the blood flow direction in brain under skull. In this system, we use an ultrasonic array probe with the center frequency of 1.0 MHz. The system determines the fuzzy degree of blood flow by Doppler Effect, thereby it locates blood vessel. This Doppler Effect is examined by the center of gravity shift of the frequency magnitudes. In in-vitro experiment, a cow bone was employed as the skull, and three silicon tubes were done as blood vessels, and bubble in water as blood. We received the ultrasonic waves through a protein, the skull and silicon tubes in order. In the system, fuzzy degrees are determined with respect to the Doppler shift, amplitude of the waves and attenuation of the tissues. The fuzzy degrees of bone and blood direction are calculated by them. The experimental results showed that the system successfully visualized the skull and flow direction, compared with the location and flow direction of the phantom. Thus, it detected the flow direction by Doppler Effect under skull, and automatically extracted the region of skull and blood vessel.

A Comparative Analysis of the Rebound Hammer and Ultrasonic ...

African Journals Online (AJOL)

This work presents a study on the comparison between some non-destructive testing tech-niques (Rebound Hammer and Ultrasonic Pulse Velocity). Tests were performed to com-pare the accuracy between the rebound hammer and the ultrasonic pulse velocity methodin estimating the strength of concrete. Eighty samples ...

Beryllium mock-ups development and ultrasonic testing for ITER divertor conditions

International Nuclear Information System (INIS)

Barabash, V.R.; Bykov, V.A.; Giniyatulin, R.N.; Gervash, A.A.; Gurieva, T.M.; Egorov, K.E.; Komarov, V.L.; Korolkov, M.D.; Mazul, I.V.; Gitarsky, L.S.; Strulia, I.L.; Sizenev, V.S.; Pronyakin, V.T.

1995-01-01

At the present time beryllium is considered as the most suitable armour material for the ITER divertor application. Different types of Be-divertor mock-up construction are compared in the report. Two different technologies of beryllium tiles joining to a heat sink body are analysed: high temperature brazing and thermodiffusion bonding. The comparative analysis of different constructions has been performed on the basis of 2-D finite element calculation for temperatures and stresses. The main parameters and diagnostic capabilities of electron beam facility for HHF testing of beryllium mock-ups are described. The first results of HHF tests of ''beryllium-copper saddle-MAGT tube'' and ''beryllium-copper plate-SS body'' mock-ups are presented. The reasons of the damages during the HHF are analysed. The technique of ultrasonic testing of the thermodifussion bonding and brazing quality for beryllium-copper joints is presented. The recorded results are prepared in the form of ultrasound grams. The testing results are compared with the metallographic analysis. (orig.)

Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

Science.gov (United States)

Villegas, Irene F; Palardy, Genevieve

2016-02-11

This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

A study for soundness of turbine blade root using ultrasonic and phased array

International Nuclear Information System (INIS)

Gil, Doo Song; Park, Sang Ki; Cho, Yong Sang; Lee, Sang Gug; Huh, Kuang Bum

2003-01-01

Power plant is consisted of many component parts for the generation of the electricity and occasionally, turbine equipment may be caused in break-down because of the damage of the blade root. Phased array ultrasonic testing system has become available for power industry. This research describes the characteristics of phased array ultrasonic testing signal for various type of blade roots in thermal power plant turbines. This application of Phased array ultrasonic testing system has been promoted mainly to save inspection time and labor cost of turbine inspection. The characteristic of phased array ultrasonic testing signal for power plant component in very simple to understand but to difficult for perform the inspection. This paper is focused on the safety of the turbine equipment by the ultrasonic measurement and phased array analysis. As a result of the test through ultrasonic and phased array method, we have concluded that the main damage in these turbine blade roots parts could be generated by the concentrated stress and centrifugal force.

Development and applications of a computer-aided phased array assembly for ultrasonic testing

International Nuclear Information System (INIS)

Schenk, G.; Montag, H.J.; Wuestenberg, H.; Erhard, A.

1985-01-01

The use of modern electronic equipment for programmable signal delay increasingly allows transit-time controlled phased arrays to be applied in non-destructive, ultrasonic materials testing. A phased-array assembly is described permitting fast variation of incident angle of acoustic wave and of sonic beam focus, together with numerical evaluation of measured data. Phased arrays can be optimized by adding programmable electronic equipment so that the quality of conventional designs can be achieved. Applications of the new technical improvement are explained, referring to stress corrosion cracking, turbine testing, echo tomography of welded joints. (orig./HP) [de

Study on electrical impedance matching for broadband ultrasonic transducer

Energy Technology Data Exchange (ETDEWEB)

Kim, Geon Woo [University of Science and Technology, Daejeon (Korea, Republic of); Kim, Ki Bok [Korea Research Institute of Standards and Science, Center for Safety Measurement, Daejeon (Korea, Republic of); Baek, Kwang Sae [Elache Co., Busan (Korea, Republic of)

2017-02-15

Ultrasonic transducers with high resolution and resonant frequency are required to detect small defects (less than hundreds of μm) by ultrasonic testing. The resonance frequency and resolution of an ultrasonic transducer are closely related to the thickness of piezo-electric materials, backing materials, and the electric impedance matching technique. Among these factors, electrical impedance matching plays an important role because it can reduce the loss and reflection of ultrasonic energy differences in electrical impedance between an ultrasonic transducer and an ultrasonic defects detecting system. An LC matching circuit is the most frequently used electric matching method. It is necessary for the electrical impedance of an ultrasonic transducer to correspond to approximately 50 Ω to compensate the difference in electrical impedance between both connections. In this study, a 15 MHz immersion ultrasonic transducer was fabricated and an LC electrical impedance circuit was applied to that for having broad-band frequency characteristic.

Standard practice for ultrasonic testing of wrought products

CERN Document Server

American Society for Testing and Materials. Philadelphia

2013-01-01

1.1 Purpose—This practice establishes the minimum requirements for ultrasonic examination of wrought products. Note 1—This standard was adopted to replace MIL-STD-2154, 30 Sept. 1982. This standard is intended to be used for the same applications as the document which it replaced. Users should carefully review its requirements when considering its use for new, or different applications, or both. 1.2 Application—This practice is applicable for examination of materials such as, wrought metals and wrought metal products. 1.2.1 Wrought Aluminum Alloy Products—Examination shall be in accordance with Practice B 594. 1.3 Acceptance Class—When examination is performed in accordance with this practice, engineering drawings, specifications, or other applicable documents shall indicate the acceptance criteria. Five ultrasonic acceptance classes are defined in Table 1. One or more of these classes may be used to establish the acceptance criteria or additional or alternate criteria may be specified. 1.4 Ord...

Testing of wooden construction elements with ultrasonic echo technique and x-ray

International Nuclear Information System (INIS)

Hasenstab, A.; Krause, M.; Osterloh, K.

2008-01-01

Damages inside of wooden construction components (e.g. interior rot) or at inaccessible surfaces represent a special problem, since they are difficult to recognize from the outside, they can even cause a sudden failure of the component. As a result the research, it could be proved that ultrasonic echo technique can be used on wood both with longitudinal and transverse waves. Further more the different influences of the wood fibres on the sound velocity of the longitudinal and transverse waves is pointed out on the basis results of measurements. The efficiency of the ultrasonic echo technique is shown on wooden specimens. The combination of ultrasonic echo technique and radiography resulted in a very substantial reduction of possible misinterpretations of damage. There it is possible to detect the damage from the undamaged side of the specimen by ultrasound echo. The spread of the damage can be obtained with mobile x-ray measurements. Finally the results show, that ultrasonic methods are more sensitive starting decay and cracks parallel to the surface.

Automatic testing in the integration phase of mobile work machine (TINAT) - MASIT31

Energy Technology Data Exchange (ETDEWEB)

Multanen, P.; Hyvoenen, M. (Tampere University of Technology, Department of Intelligent Hydraulics and Automation, Tampere (Finland)); Ellman, A. (Tampere University of Technology, Department of Mechanics and Design, Tampere (Finland)); Rantala, S.; Alanen, J. (VTT Technical Research Centre of Finland, Espoo (Finland))

2008-07-01

Abstract The performance and reliability of mobile work machines are significantly affected by control systems of machines and their characteristics. Currently the testing of control systems and verification of their properties is often carried out just in the integration phase of controls and mechanical structure of machine. This is very time consuming, requires a lot of test personnel and is not extensive enough. In TINAT project a test concept will be developed for the testing of entire control systems of work machines without real the mechanical structures of the machines by utilizing modelling and real-time hardware-in-the-loop simulation. The simulator system enables automatic generation of test scenarios and automatic analysis and reporting of test results. (orig.)

Ultrasonic inspection technology development and search units design examples of practical applications

CERN Document Server

Brook, Mark V

2012-01-01

"Ultrasonic testing is a relatively new branch of science and industry. The development of ultrasonic testing started in the late 1920s. At the beginning, the fundamentals of this method were borrowed from basic physics, geometrical and wave optics, acoustics and seismology. Later it became clear that some of these theories and calculation methods could not always explain the phenomena observed in many specific cases of ultrasonic testing. Without knowing the nuances of the ultrasonic wave propagation in the test object it is impossible to design effective inspection technique and search units for it realization. This book clarifies the theoretical differences of ultrasonics from the other wave propagation theories presenting both basics of physics in the wave propagation, elementary mathematic and advanced practical applications. Almost every specific technique presented in this book is proofed by actual experimental data and examples of calculations"--

Ultrasonic inspection of austenitic welds

International Nuclear Information System (INIS)

Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

1976-01-01

Optical and X-ray metallography combined with ultrasonic testing by compression waves was used for inspection of stainless steel weld metal produced by three different welding techniques. X-ray diffraction showed that each weld possessed a characteristic fibre textured structure which was shown by optical microscopy to be parallel to columnar grain boundaries. Metallographic evidence suggested that the development of fibre texture is due to the mechanism of competitive growth. From observations made as a result of optical metallographic examination the orientation of the fibre axis could be predicted if the weld geometry and welding procedure were known. Ultrasonic velocity and attenuation measurements as a continuous function of grain orientation, made on cylinders machined from weld samples, showed that attenuation was strongly orientation dependent. It was concluded that the sensitivity of ultrasonic inspection to small defects is unlikely to be as high for austenitic welds as for ferritic even when transmission is improved by modifying the welding procedure to improve the ultrasonic transmission. (U.K.)

Development of ultrasonic testing equipment incorporating electromagnetic acoustic transducer

International Nuclear Information System (INIS)

Sato, Michio; Kimura, Motohiko; Okano, Hideharu; Miyazawa, Tatsuo; Nagase, Koichi; Ishikawa, Masaaki

1989-01-01

An ultrasonic testing equipment for use in in-service inspection of nuclear power plant piping has been developed, which comprises an angle-beam electromagnetic acoustic transducer mounted on a vehicle for scanning the piping surface to be inspected. The transducer functions without direct contact with the piping surface through couplant, and the vehicle does not require a guide track installed on the piping surface, being equipped with magnetic wheels that adhere to the piping material, permitting it to travel along the circumferential weld joint of a carbon steel pipe. The equipment thus dispenses with the laborious manual work involved in preparing the piping for inspection, such as removal of protective coating, surface polishing and installation of guide track and thereby considerably reduces the duration of inspection. The functioning principle and structural features of the transducer and vehicle are described, together with the results of trial operation of a prototype unit, which proved a 1mm deep notch cut on a test piece of 25mm thick carbon steel plate to be locatable with an accuracy of ±2mm. (author)

Nuclear Radiation Tolerance of Single Crystal Aluminum Nitride Ultrasonic Transducer

Science.gov (United States)

Reinhard, Brian; Tittmann, Bernhard R.; Suprock, Andrew

Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models, (Rempe et al., 2011; Kazys et al., 2005). These efforts are limited by the lack of identified ultrasonic transducer materials capable of long term performance under irradiation test conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate the performance of promising magnetostrictive and piezoelectric transducers in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 1021 n/cm2. The irradiation is also supported by a multi-National Laboratory collaboration funded by the Nuclear Energy Enabling Technologies Advanced Sensors and Instrumentation (NEET ASI) program. The results from this irradiation, which started in February 2014, offer the potential to enable the development of novel radiation tolerant ultrasonic sensors for use in Material Testing Reactors (MTRs). As such, this test is an instrumented lead test and real-time transducer performance data is collected along with temperature and neutron and gamma flux data. Hence, results from this irradiation offer the potential to bridge the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the

Defect detection and sizing in ultrasonic imaging

International Nuclear Information System (INIS)

Moysan, J.; Benoist, P.; Chapuis, N.; Magnin, I.

1991-01-01

This paper introduces imaging processing developed with the SPARTACUS system in the field of ultrasonic testing. The aim of the imaging processing is to detect and to separate defects echoes from background noise. Image segmentation and particularities of ultrasonic images are the base of studied methods. 4 figs.; 6 refs [fr

An improved phase-locked loop method for automatic resonance frequency tracing based on static capacitance broadband compensation for a high-power ultrasonic transducer.

Science.gov (United States)

Dong, Hui-juan; Wu, Jian; Zhang, Guang-yu; Wu, Han-fu

2012-02-01

The phase-locked loop (PLL) method is widely used for automatic resonance frequency tracing (ARFT) of high-power ultrasonic transducers, which are usually vibrating systems with high mechanical quality factor (Qm). However, a heavily-loaded transducer usually has a low Qm because the load has a large mechanical loss. In this paper, a series of theoretical analyses is carried out to detail why the traditional PLL method could cause serious frequency tracing problems, including loss of lock, antiresonance frequency tracing, and large tracing errors. The authors propose an improved ARFT method based on static capacitance broadband compensation (SCBC), which is able to address these problems. Experiments using a generator based on the novel method were carried out using crude oil as the transducer load. The results obtained have demonstrated the effectiveness of the novel method, compared with the conventional PLL method, in terms of improved tracing accuracy (±9 Hz) and immunity to antiresonance frequency tracing and loss of lock.

Optical Production and Detection of Ultrasonic Waves in Metals for Nondestructive Testing

Science.gov (United States)

Morrison, R. A.

1972-01-01

Ultrasonic waves were produced by striking the surface of a metal with the focused one-joule pulse of a Q-switched ruby laser. Rayleigh (surface) waves and longitudinal waves were detected with conventional transducers. Optical methods of detection were tested and developed. Rayleigh waves were produced with an oscillator and transducer. They were optically detected on curved polished surfaces, and on unpolished surfaces. The technique uses a knife edge to detect small angle changes of the surface as the wave pulse passes the illuminated spot. Optical flaw detection using pulse echo and attenuation is demonstrated.

Automatic estimation of elasticity parameters in breast tissue

Science.gov (United States)

Skerl, Katrin; Cochran, Sandy; Evans, Andrew

2014-03-01

Shear wave elastography (SWE), a novel ultrasound imaging technique, can provide unique information about cancerous tissue. To estimate elasticity parameters, a region of interest (ROI) is manually positioned over the stiffest part of the shear wave image (SWI). The aim of this work is to estimate the elasticity parameters i.e. mean elasticity, maximal elasticity and standard deviation, fully automatically. Ultrasonic SWI of a breast elastography phantom and breast tissue in vivo were acquired using the Aixplorer system (SuperSonic Imagine, Aix-en-Provence, France). First, the SWI within the ultrasonic B-mode image was detected using MATLAB then the elasticity values were extracted. The ROI was automatically positioned over the stiffest part of the SWI and the elasticity parameters were calculated. Finally all values were saved in a spreadsheet which also contains the patient's study ID. This spreadsheet is easily available for physicians and clinical staff for further evaluation and so increase efficiency. Therewith the efficiency is increased. This algorithm simplifies the handling, especially for the performance and evaluation of clinical trials. The SWE processing method allows physicians easy access to the elasticity parameters of the examinations from their own and other institutions. This reduces clinical time and effort and simplifies evaluation of data in clinical trials. Furthermore, reproducibility will be improved.

Extrinsic Fabry-Perot ultrasonic detector

Science.gov (United States)

Kidwell, J. J.; Berthold, John W., III

1996-10-01

We characterized the performance of a commercial fiber optic extrinsic Fabry-Perot interferometer for use as an ultrasonic sensor, and compared the performance with a standard lead zirconate titanate (PZT) detector. The interferometer was unstabilized. The results showed that the fiber sensor was about 12 times less sensitive than the PZT detector. Ultrasonic frequency response near 100 kHz was demonstrated. We describe the design of the fiber sensor, the details of the tests performed, and potential applications.

Ultrasonic splitting of oil-in-water emulsions

DEFF Research Database (Denmark)

Hald, Jens; König, Ralf; Benes, Ewald

1999-01-01

Standing resonant ultrasonic wave fields can be utilized for liquid–liquid separation of the dispersed particles and the fluid caused by the acoustic radiation pressure and the induced particle agglomeration or coagulation/coalescence process. For the splitting of oil-in-water emulsions, the avai......Standing resonant ultrasonic wave fields can be utilized for liquid–liquid separation of the dispersed particles and the fluid caused by the acoustic radiation pressure and the induced particle agglomeration or coagulation/coalescence process. For the splitting of oil-in-water emulsions......, the available piezoelectric composite transducer technology was improved and a dedicated resonator with crossed plane wave sonication geometry has been developed. The resonator chamber is entirely made of aluminium or tempax glass and the PZT piezoceramic transducer delivers an acoustic energy flow density...... of up to 24 W/cm2 into the sonication volume. The chosen resonance frequency is kept stable by automatic frequency control utilizing the maximum true power criterion. Physically and chemically well-defined low and high density pure laboratory and also industrially used cooling-lubricating oil...

A study for soundness of turbine blade root using ultrasonic and phased array

International Nuclear Information System (INIS)

Gil, Doo Song; Park, Sang Ki; Cho, Yong Sang; Lee, Sang Gug; Huh, Kuang Bum

2003-01-01

Power plant is consisted of many component parts for the generation of the electricity, and occasionally, turbine equipment may be caused in break-down because of the damage of the blade root. Phased array ultrasonic testing system has become available for practical application in complicated geometry such as turbine blade root, tenon, disc in power industry. This research describes the characteristics of phased array ultrasonic testing signal for various type of blade roots in thermal Power Plant turbines. This application of Phased array ultrasonic testing system has been promoted mainly to save inspection time and labor cost of turbine inspection. The characteristic of phased array ultrasonic testing signal for power plant component in very simple to understand but to difficult for perform the inspection. This paper is focused on the safety of the turbine equipment by the ultrasonic measurement and phased array analysis. As a result of the test through ultrasonic and phased array method, we have concluded that the main damage in these turbine blade root parts could be generated by the concentrated stress and centrifugal force.

Under sodium ultrasonic imaging system for PFBR

International Nuclear Information System (INIS)

Patankar, V.H.; Lalwani, S.K.; Agashe, A.A.

2014-01-01

Under Sodium UltraSonic Scanner (USUSS) has been developed to detect the growth and protrusion of fuel sub-assemblies of PFBR, submerged in liquid sodium by using the ultrasonic imaging technique during reactor shut-down when liquid sodium is at 180 ℃. The imaging is carried out prior to every Fuel handling operation. Electronics Division, BARC has designed and developed an 8-Channel Ultrasonic Imaging System (UIS) which consists of 4 downward viewing and 4 side viewing ultrasonic transducers alongwith pulser-receiver, signal processing electronics hardware and software. An automated mechanical scanner developed by IGCAR houses sodium immersible transducers to image the fuel sub assemblies. The system has been successfully tested with dummy protruding and grown FSAs, submerged under liquid sodium. Such ultrasonic imaging systems are not available to India from international market. The USUSS developed indigenously has all the features available in similar systems developed by other countries. After every imaging campaign, the mechanical scanner containing ultrasonic transducers is stored in the Argon filled storage-pit. Before every campaign of USUSS, it is necessary to check the healthiness of the sodium immersible and contaminated ultrasonic transducers, as the under-sodium scanner is decontaminated once in five years. For this purpose, a novel Non Contact Ultrasonic Inspection System (NCUIS) has been designed and developed by Electronics Division, BARC to check the functionality of the high-temperature and contaminated transducers of USUSS, using air-coupled ultrasonic technique. (author)

High repetition ration solid state switched CO2 TEA laser employed in industrial ultrasonic testing of aircraft parts

Science.gov (United States)

von Bergmann, Hubertus; Morkel, Francois; Stehmann, Timo

2015-02-01

Laser Ultrasonic Testing (UT) is an important technique for the non-destructive inspection of composite parts in the aerospace industry. In laser UT a high power, short pulse probe laser is scanned across the material surface, generating ultrasound waves which can be detected by a second low power laser system and are used to draw a defect map of the part. We report on the design and testing of a transversely excited atmospheric pressure (TEA) CO2 laser system specifically optimised for laser UT. The laser is excited by a novel solid-state switched pulsing system and utilises either spark or corona preionisation. It provides short output pulses of less than 100 ns at repetition rates of up to 1 kHz, optimised for efficient ultrasonic wave generation. The system has been designed for highly reliable operation under industrial conditions and a long term test with total pulse counts in excess of 5 billion laser pulses is reported.

Computer simulation of ultrasonic waves in solids

International Nuclear Information System (INIS)

Thibault, G.A.; Chaplin, K.

1992-01-01

A computer model that simulates the propagation of ultrasonic waves has been developed at AECL Research, Chalk River Laboratories. This program is called EWE, short for Elastic Wave Equations, the mathematics governing the propagation of ultrasonic waves. This report contains a brief summary of the use of ultrasonic waves in non-destructive testing techniques, a discussion of the EWE simulation code explaining the implementation of the equations and the types of output received from the model, and an example simulation showing the abilities of the model. (author). 2 refs., 2 figs

Studies on Section XI ultrasonic repeatability

International Nuclear Information System (INIS)

Jamison, T.D.; McDearman, W.R.

1981-05-01

A block representative of a nuclear component has been welded containing intentional defects. Acoustic emission data taken during the welding correlate well with ultrasonic data. Repetitive ultrasonic examinations have been performed by skilled operators using a procedure based on that desribed in ASME Section XI. These examinations were performed by different examination teams using different ultrasonic equipment in such a manner that the effects on the repeatability of the ultrasonic test method caused by the operator and by the use of different equipment could be estimated. It was tentatively concluded that when considering a large number of inspections: (1) there is no significant difference in indication sizing between operators, and (2) there is a significant difference in amplitude and defect sizing when instruments having different, Code acceptable operating characteristics are used. It was determined that the Section XI sizing parameters follow a bivariate normal distribution. Data derived from ultrasonically and physically sizing indications in nuclear components during farication show that the Section XI technique tends to overestimate the size of the reflectors

Pipeline defect prediction using long range ultrasonic testing and intelligent processing

International Nuclear Information System (INIS)

Dino Isa; Rajprasad Rajkumar

2009-01-01

This paper deals with efforts to improve nondestructive testing (NDT) techniques by using artificial intelligence in detecting and predicting pipeline defects such as cracks and wall thinning. The main emphasis here will be on the prediction of corrosion type defects rather than just detection after the fact. Long range ultrasonic testing will be employed, where a ring of piezoelectric transducers are used to generate torsional guided waves. Various defects such as cracks as well as corrosion under insulation (CUI) will be simulated on a test pipe. The machine learning algorithm known as the Support Vector Machine (SVM) will be used to predict and classify transducer signals using regression and large margin classification. Regression results show that the SVM is able to accurately predict future defects based on trends of previous defect. The classification performance was also exceptional showing a facility to detect defects at different depths as well as for distinguishing closely spaced defects. (author)

Design and development of an ultrasonic pulser-receiver unit for non-destructive testing of materials

International Nuclear Information System (INIS)

Patankar, V.H.; Joshi, V.M.

2002-11-01

The pulser/receiver constitutes the most vital part of an ultrasonic flaw detector or an ultrasonic imaging system used for inspection of materials. The ultrasonic properties of the material and resolution requirements govern the choice of the frequency of ultrasound that can be optimally used. The pulser/receiver in turn decides the efficiency of excitation of the transducer and the overall signal to noise ratio of the system for best sensitivity and resolution. A variety of pulsers are used in the ultrasonic instruments employed for materials inspection. This report describes a square wave type of an ultrasonic pulser-receiver unit developed at Ultrasonic Instrumentation Section, Electronics Division, BARC. It has been primarily designed for excitation of the transducer that is used with a multi-channel ultrasonic imaging system ULTIMA 100M targeted for inspection of SS403 billets, which are in turn used as the base material for fabrication of end fittings for coolant channels of pressurized heavy water nuclear reactors (PHWRs). The design of the pulser is based upon very fast MOSFETs, configured as electronic switches. The pulser is operated with a linear bipolar H.V. supply (+/- 500V max.). The receiver provides a 60 dB gain with a -3 dB BW of 40 MHz. This pulser/receiver unit has been successfully interfaced with a 4 channel ULTIMA 100 M4 multichannel ultrasonic C-scan imaging system, also designed and developed by the authors at Ultrasonic Instrumentation Section (Electronics Division, BARC) and supplied to Centre for Design and Manufacturer - CDM, BARC. This system is being regularly used in C-scan imaging mode for volumetric inspection of SS403 billets for end fittings of 500 MWe PHWRs. (author)

Detecting Blind Spot By Using Ultrasonic Sensor

Directory of Open Access Journals (Sweden)

T. S. Ajay

2015-08-01

Full Text Available Safety remains a top concern for automobile industries and new-car shoppers. Detection of Blind Spots is a major concern for safety issues. So automobiles have been constantly updating their products with new technologies to detect blind spots so that they can add more safety to the vehicle and also reduce the road accidents. Almost 1.5 million people die in road accidents each year. Blind spot of an automobile is the region of the vehicle which cannot be observed properly while looking either through side or rear mirror view. To meet the above requirements this paper describes detecting blind spot by using ultrasonic sensor and controlling the direction of car by automatic steering. The technology embedded in the system is capable of automatically steer the vehicle away from an obstacle if the system determines that a collision is impending or if the vehicle is in the vicinity of our car.

Automatic Generation of Tests from Domain and Multimedia Ontologies

Science.gov (United States)

Papasalouros, Andreas; Kotis, Konstantinos; Kanaris, Konstantinos

2011-01-01

The aim of this article is to present an approach for generating tests in an automatic way. Although other methods have been already reported in the literature, the proposed approach is based on ontologies, representing both domain and multimedia knowledge. The article also reports on a prototype implementation of this approach, which…

On line ultrasonic integrated backscatter

International Nuclear Information System (INIS)

Landini, L.; Picano, E.; Mazzarisi, A.; Santarelli, F.; Benassi, A.; De Pieri, G.

1988-01-01

A new equipment for on-line evaluation of index based on two-dimensional integrated backscatter from ultrasonic images is described. The new equipment is fully integrated into a B-mode ultrasonic apparatus which provides a simultaneous display of conventional information together with parameters of tissue characterization. The system has been tested with a backscattering model of microbubbles in polysaccharide solution, characterized by a physiological exponential time decay. An exponential fitting to the experimental data was performed which yielded r=0.95

Ultrasonic propulsion of kidney stones.

Science.gov (United States)

May, Philip C; Bailey, Michael R; Harper, Jonathan D

2016-05-01

Ultrasonic propulsion is a novel technique that uses short bursts of focused ultrasonic pulses to reposition stones transcutaneously within the renal collecting system and ureter. The purpose of this review is to discuss the initial testing of effectiveness and safety, directions for refinement of technique and technology, and opinions on clinical application. Preclinical studies with a range of probes, interfaces, and outputs have demonstrated feasibility and consistent safety of ultrasonic propulsion with room for increased outputs and refinement toward specific applications. Ultrasonic propulsion was used painlessly and without adverse events to reposition stones in 14 of 15 human study participants without restrictions on patient size, stone size, or stone location. The initial feasibility study showed applicability in a range of clinically relevant situations, including facilitating passage of residual fragments following ureteroscopy or shock wave lithotripsy, moving a large stone at the ureteropelvic junction with relief of pain, and differentiating large stones from a collection of small fragments. Ultrasonic propulsion shows promise as an office-based system for transcutaneously repositioning kidney stones. Potential applications include facilitating expulsion of residual fragments following ureteroscopy or shock wave lithotripsy, repositioning stones prior to treatment, and repositioning obstructing ureteropelvic junction stones into the kidney to alleviate acute renal colic.

Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

Directory of Open Access Journals (Sweden)

Zhang Jianhua

2014-01-01

Full Text Available Ultrasonic vibration assisted micro end grinding (UAMEG is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.

10 CFR Appendix J1 to Subpart B of... - Uniform Test Method for Measuring the Energy Consumption of Automatic and Semi-Automatic Clothes...

Science.gov (United States)

2010-01-01

... 10 Energy 3 2010-01-01 2010-01-01 false Uniform Test Method for Measuring the Energy Consumption... Energy Consumption of Automatic and Semi-Automatic Clothes Washers The provisions of this appendix J1... means for determining the energy consumption of a clothes washer with an adaptive control system...

Ultrasonic, Molecular and Mechanical Testing Diagnostics in Natural Fibre Reinforced, Polymer-Stabilized Earth Blocks

Directory of Open Access Journals (Sweden)

C. Galán-Marín

2013-01-01

Full Text Available The aim of this research study was to evaluate the influence of utilising natural polymers as a form of soil stabilization, in order to assess their potential for use in building applications. Mixtures were stabilized with a natural polymer (alginate and reinforced with wool fibres in order to improve the overall compressive and flexural strength of a series of composite materials. Ultrasonic pulse velocity (UPV and mechanical strength testing techniques were then used to measure the porous properties of the manufactured natural polymer-soil composites, which were formed into earth blocks. Mechanical tests were carried out for three different clays which showed that the polymer increased the mechanical resistance of the samples to varying degrees, depending on the plasticity index of each soil. Variation in soil grain size distributions and Atterberg limits were assessed and chemical compositions were studied and compared. X-ray diffraction (XRD, X-ray fluorescence spectroscopy (XRF, and energy dispersive X-ray fluorescence (EDXRF techniques were all used in conjunction with qualitative identification of the aggregates. Ultrasonic wave propagation was found to be a useful technique for assisting in the determination of soil shrinkage characteristics and fibre-soil adherence capacity and UPV results correlated well with the measured mechanical properties.

Ultrasonic signature

International Nuclear Information System (INIS)

Borloo, E.; Crutzen, S.

1974-12-01

The unique and tamperproof identification technique developed at Ispra is based on ultrasonic Non-Destructive-Techniques. Reading fingerprints with ultrasonic requires high reproducibility of standard apparatus and transducers. The present report gives an exhaustive description of the ultrasonic technique developed for identification purposes. Different applications of the method are described

Approaching Repetitive Short Circuit Tests on MW-Scale Power Modules by means of an Automatic Testing Setup

DEFF Research Database (Denmark)

Reigosa, Paula Diaz; Wang, Huai; Iannuzzo, Francesco

2016-01-01

An automatic testing system to perform repetitive short-circuit tests on megawatt-scale IGBT power modules is pre-sented and described in this paper, pointing out the advantages and features of such testing approach. The developed system is based on a non-destructive short-circuit tester, which has...

The ultrasonic shop map and its use in preservice inspection

International Nuclear Information System (INIS)

Caplan, J.S.

1975-01-01

Prior to the introduction of Section X1 of the ASME Code on Inservice Inspection, a plan was introduced by Westinghouse to perform ultrasonic examinations of areas of high stress and high fluence of reactor pressure vessels in the manufacturer's shop and subsequent to the shop hydrostatic test. The tests provided a shop reference map of ultrasonic responses to use in subsequent preservice and inservice inspections, and attempted to locate any ultrasonic reflections beyond the acceptance standards of ASME Section III and, later, of Section X1. The history of the program is reviewed. Thirty-six vessels were examined during 1970 to 1973. As a result of indications discovered during ultrasonic examination repairs were carried out on five of these. Details are given of inspections and repairs. A summary is also given of the indications detected and of the correlations between the ultrasonic evaluation and actual flow characteristics. (U.K.)

Ultrasonic Measurement of Corrosion Depth Development in Concrete Exposed to Acidic Environment

Directory of Open Access Journals (Sweden)

Fan Yingfang

2012-01-01

Full Text Available Corrosion depth of concrete can reflect the damage state of the load-carrying capacity and durability of the concrete structures servicing in severe environment. Ultrasonic technology was studied to evaluate the corrosion depth quantitatively. Three acidic environments with the pH level of 3.5, 2.5, and 1.5 were simulated by the mixture of sulfate and nitric acid solutions in the laboratory. 354 prism specimens with the dimension of 150 mm × 150 mm × 300 mm were prepared. The prepared specimens were first immersed in the acidic mixture for certain periods, followed by physical, mechanical, computerized tomography (CT and ultrasonic test. Damage depths of the concrete specimen under different corrosion states were obtained from both CT and ultrasonic test. Based on the ultrasonic test, a bilinear regression model is proposed to estimate the corrosion depth. It is shown that the results achieved by ultrasonic and CT test are in good agreement with each other. Relation between the corrosion depth of concrete specimen and the mechanical indices such as mass loss, compressive strength, and elastic modulus is discussed in detail. It can be drawn that the ultrasonic test is a reliable nondestructive way to measure the damage depth of concrete exposed to acidic environment.

Automatic analysis of the micronucleus test in primary human lymphocytes using image analysis.

Science.gov (United States)

Frieauff, W; Martus, H J; Suter, W; Elhajouji, A

2013-01-01

The in vitro micronucleus test (MNT) is a well-established test for early screening of new chemical entities in industrial toxicology. For assessing the clastogenic or aneugenic potential of a test compound, micronucleus induction in cells has been shown repeatedly to be a sensitive and a specific parameter. Various automated systems to replace the tedious and time-consuming visual slide analysis procedure as well as flow cytometric approaches have been discussed. The ROBIAS (Robotic Image Analysis System) for both automatic cytotoxicity assessment and micronucleus detection in human lymphocytes was developed at Novartis where the assay has been used to validate positive results obtained in the MNT in TK6 cells, which serves as the primary screening system for genotoxicity profiling in early drug development. In addition, the in vitro MNT has become an accepted alternative to support clinical studies and will be used for regulatory purposes as well. The comparison of visual with automatic analysis results showed a high degree of concordance for 25 independent experiments conducted for the profiling of 12 compounds. For concentration series of cyclophosphamide and carbendazim, a very good correlation between automatic and visual analysis by two examiners could be established, both for the relative division index used as cytotoxicity parameter, as well as for micronuclei scoring in mono- and binucleated cells. Generally, false-positive micronucleus decisions could be controlled by fast and simple relocation of the automatically detected patterns. The possibility to analyse 24 slides within 65h by automatic analysis over the weekend and the high reproducibility of the results make automatic image processing a powerful tool for the micronucleus analysis in primary human lymphocytes. The automated slide analysis for the MNT in human lymphocytes complements the portfolio of image analysis applications on ROBIAS which is supporting various assays at Novartis.

A study on the development of a real-time intelligent system for ultrasonic flaw classification

International Nuclear Information System (INIS)

Song, Sung Jin; Kim, Hak Joon; Lee, Hyun; Lee, Seung Seok

1998-01-01

In spite of significant progress in research on ultrasonic pattern recognition it is not widely used in many practical field inspection in weldments. For the convenience of field application of this methodology, following four key issues have to be suitably addressed; 1) a software where the ultrasonic pattern recognition algorithm is efficiently implemented, 2) a real-time ultrasonic testing system which can capture the digitized ultrasonic flaw signal so the pattern recognition software can be applied in a real-time fashion, 3) database of ultrasonic flaw signals in weldments, which is served as a foundation of the ultrasonic pattern recognition algorithm, and finally, 4) ultrasonic features which should be invariant to operational variables of the ultrasonic test system. Presented here is the recent progress in the development of a real-time ultrasonic flaw classification by the novel combination of followings; an intelligent software for ultrasonic flaw classification in weldments, a computer-base real-time ultrasonic nondestructive evaluation system, database of ultrasonic flaw signals, and invariant ultrasonic features called 'normalized features.'

Head waves in ultrasonic testing. Physical principle and application to welded joint testing

International Nuclear Information System (INIS)

Wustenberg, H.; Erhard, A.

1984-01-01

A head wave sensor is developed from distinct emitter and receiver sensors using longitudinal waves under a 70 0 incidence. These heat wave sensors present a high sensitivity for underlying cracks and are not influenced by surface accidents like liquid drops or welding projection. They are multi mode sensors emitting simultaneously longitudinal head waves, a main longitudinal lobe and a transverse wave with a maximum at about 38 0 . This wave combination can be used for automatic testing of welded joints even with austenitic materials for defect detection near internal or external surfaces. This process can substitute or complete liquid penetrant inspection or magnetic inspection for testing pipes (13 references are given) [fr

Ultrasonic non-destructive testing on CFC monoblock divertor mock-up

International Nuclear Information System (INIS)

Ezato, K.; Taniguchi, M.; Sato, K.; Araki, M.; Akiba, M.

2001-01-01

Non-destructive ultrasonic testing has been applied for the characterization of joints by means of a polymer transducer. One of the advantages of the polymer transducer is flexibility in its shape and the possibility to install multiple transducers in one probe, which can reduce the time for inspection. As a first step, the size effect of the transducer on the resolution and sensitivity was examined to detect the joint flaw. Transducers with circumferential angles of 5 , 10 and 30 were tested. For this test a small divertor element with a driller hole was prepared, which simulates a joint defect. The transducers with angles of 30 could not characterize the size of the artificial joint flaw. On the contrary, the size of the artificial defect was successfully detected with an accuracy of 90% by means of the transducers with angles of 5 and 10 . From the viewpoint of the sensitivity of the detection of the joint flaw, the transducer with the angle of 10 is appropriate because it could detect the largest intensity of the reflected signal caused by the same artificial defect of the joint interface. (orig.)

A Method for Modeling the Virtual Instrument Automatic Test System Based on the Petri Net

Institute of Scientific and Technical Information of China (English)

MA Min; CHEN Guang-ju

2005-01-01

Virtual instrument is playing the important role in automatic test system. This paper introduces a composition of a virtual instrument automatic test system and takes the VXIbus based a test software platform which is developed by CAT lab of the UESTC as an example. Then a method to model this system based on Petri net is proposed. Through this method, we can analyze the test task scheduling to prevent the deadlock or resources conflict. At last, this paper analyzes the feasibility of this method.

Ultrasonic horn design for ultrasonic machining technologies

Directory of Open Access Journals (Sweden)

Naď M.

2010-07-01

Full Text Available Many of industrial applications and production technologies are based on the application of ultrasound. In many cases, the phenomenon of ultrasound is also applied in technological processes of the machining of materials. The main element of equipments that use the effects of ultrasound for machining technology is the ultrasonic horn – so called sonotrode. The performance of ultrasonic equipment, respectively ultrasonic machining technologies depends on properly designed of sonotrode shape. The dynamical properties of different geometrical shapes of ultrasonic horns are presented in this paper. Dependence of fundamental modal properties (natural frequencies, mode shapes of various sonotrode shapes for various geometrical parameters is analyzed. Modal analyses of the models are determined by the numerical simulation using finite element method (FEM design procedures. The mutual comparisons of the comparable parameters of the various sonotrode shapes are presented.

Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant

International Nuclear Information System (INIS)

Lee, Hee Jong; Cho, Chan Hee; Cho, Hyun Joon

2009-01-01

Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needs for development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

Ultrasonic guided wave for monitoring corrosion of steel bar

Science.gov (United States)

Liu, Xi; Qin, Lei; Huang, Bosheng

2018-01-01

Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

Automatic TV X-ray unit for testing aluminium castings

International Nuclear Information System (INIS)

Morgunov, V.I.; Firstov, V.G.; Kisin, V.I.; Savostenok, M.I.

1989-01-01

The automatic TV X-ray unit for testing of aluminum alloy castings in a flow is described. The unit includes RAP-150/300 X-ray apparatus and PI-60TK TV X-ray device. The biological protection chamber and the common control board are the main functional units. The tests of the unit have shown that as regards its characteristics it is not worse than its foreign-made analogues, for example, devices of the DP-35 and DP-38 type of the 'Seifert' company

Finding weak points automatically

International Nuclear Information System (INIS)

Archinger, P.; Wassenberg, M.

1999-01-01

Operators of nuclear power stations have to carry out material tests at selected components by regular intervalls. Therefore a full automaticated test, which achieves a clearly higher reproducibility, compared to part automaticated variations, would provide a solution. In addition the full automaticated test reduces the dose of radiation for the test person. (orig.) [de

Quality evaluation of PHWR fuel element end cap weld joints by ultrasonic testing technique

Energy Technology Data Exchange (ETDEWEB)

Singh, J L; Nair, V R; Ramadasan, E; Majumdar, S; Sahoo, K C [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.; Kumar, Arun [Atomic Fuel Fabrication Facility, Tarapur (India)

1994-12-31

An ultrasonic testing technique has been developed for effective quality evaluation of Pressurised Heavy Water Reactor (PHWR) fuel end plug welds. A focused high frequency shear wave is directed to the weld zone from half skip distance to detect lack of fusion, porosities and wall cracks in the weld zone. A tentative select/reject level has been evolved to sort out the defective weld by examining more than 700 PHWR fuel pin welds. (author). 5 refs., 5 figs.

Longitudinal wave ultrasonic inspection of austenitic weldments

International Nuclear Information System (INIS)

Gray, B.S.; Hudgell, R.J.; Seed, H.

1980-01-01

Successful volumetric inspection of LMFBR primary circuits, and also much of the secondary circuit, is dependent on the availability of satisfactory examination procedures for austenitic welds. Application of conventional ultrasonic techniques is hampered by the anisotropic, textured structure of the weld metal and this paper describes development work on the use of longitudinal wave techniques. In addition to confirming the dominant effects of the weld structure on ultrasound propagation some results are given of studies utilising deliberately induced defects in Manual Metal Arc Welds in 50 mm plate together with preliminary work on the inspection of narrow austenitic welds fabricated by automatic processes. (author)

Investigation of PVC physical ageing in field test specimens using ultrasonic and dielectric measurements

NARCIS (Netherlands)

Demcenko, A.; Ravanan, M.; Visser, Roy; Loendersloot, Richard; Akkerman, Remko

2013-01-01

Physical ageing in PVC is studied using two techniques: a) non-linear ultrasonic measurements based on the non-collinear wave interaction theory and b) dielectric measurements. The ultrasonic measurement results are compared with dielectric measurement results. The comparison shows that the used

The charging security study of electric vehicle charging spot based on automatic testing platform

Science.gov (United States)

Li, Yulan; Yang, Zhangli; Zhu, Bin; Ran, Shengyi

2018-03-01

With the increasing of charging spots, the testing of charging security and interoperability becomes more and more urgent and important. In this paper, an interface simulator for ac charging test is designed, the automatic testing platform for electric vehicle charging spots is set up and used to test and analyze the abnormal state during the charging process. On the platform, the charging security and interoperability of ac charging spots and IC-CPD can be checked efficiently, the test report can be generated automatically with No artificial reading error. From the test results, the main reason why the charging spot is not qualified is that the power supply cannot be cut off in the prescribed time when the charging anomaly occurs.

Structural damage identification in wind turbine blades using piezoelectric active sensing with ultrasonic validation

Energy Technology Data Exchange (ETDEWEB)

Claytor, Thomas N [Los Alamos National Laboratory; Ammerman, Curtt N [Los Alamos National Laboratory; Park, Gyu Hae [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory; Atterbury, Marie K [Los Alamos National Laboratory

2010-01-01

This paper gives a brief overview of a new project at LANL in structural damage identification for wind turbines. This project makes use of modeling capabilities and sensing technology to understand realistic blade loading on large turbine blades, with the goal of developing the technology needed to automatically detect early damage. Several structural health monitoring (SHM) techniques using piezoelectric active materials are being investigated for the development of wireless, low power sensors that interrogate sections of the wind turbine blade using Lamb wave propagation data, frequency response functions (FRFs), and time-series analysis methods. The modeling and sensor research will be compared with extensive experimental testing, including wind tunnel experiments, load and fatigue tests, and ultrasonic scans - on small- to mid-scale turbine blades. Furthermore, this study will investigate the effect of local damage on the global response of the blade by monitoring low-frequency response changes.

Ultrasonic system for NDE of fruits and vegetables

International Nuclear Information System (INIS)

Jhang, Kyung Young; Jung, Gyoo Hong; Kim, Man Soo

1999-01-01

The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. In recent, ultrasonic wave has been considered as a solution for this problem. This study is to construct the ultrasonic inspection system for fruits and vegetables on the basis of pre-knowledge that general frequency band(higher than 100 kHz) ultrasonic waves do not transmitted well due to severe attenuation. Our system includes ultrasonic pulser and receiver, transducers(50 kHz), acoustic hem, pneumatic controller and signal processing units (PC). In order to confirm the performance, several samples (apple, pear, persimmon, kiwi fruit, potato and radish) were tested, and the results showed sufficient possibility to apply to NDE of fruits and vegetables.

Feasibility on Ultrasonic Velocity using Contact and Non-Contact Nondestructive Techniques for Carbon/Carbon Composites

Science.gov (United States)

Im, K. H.; Chang, M.; Hsu, D. K.; Song, S. J.; Cho, H.; Park, J. W.; Kweon, Y. S.; Sim, J. K.; Yang, I. Y.

2007-03-01

Advanced materials are to be required to have specific functions associated with extremely environments. One of them is carbon/carbon(C/C) composite material, which has obvious advantages over conventional materials. The C/Cs have become to be utilized as parts of aerospace applications and its low density, high thermal conductivity and excellent mechanical properties at elevated temperatures make it an ideal material for aircraft brake disks. Because of permeation of coupling medium such as water, it is desirable to perform contact-less nondestructive evaluation to assess material properties and part homogeneity. In this work, a C/C composite material was characterized with non-contact and contact ultrasonic methods using a scanner with automatic-data acquisition function. Also through transmission mode was performed because of the main limitation for air-coupled transducers, which is the acoustic impedance mismatch between most materials and air. Especially ultrasonic images and velocities for C/C composite disk brake were compared and found to be consistent to some degree with the non-contact and contact ultrasonic measurement methods. Low frequency through-transmission scans based on both amplitude of the ultrasonic pulse was used for mapping out the material property inhomogeneity. Measured results were compared with those obtained by the dry-coupling ultrasonic UT system and through transmission method in immersion. Finally, feasibility has been found to measure and compare ultrasonic velocities of C/C composites with using the contact/noncontact peak-delay measurement method based on the pulse overlap method.

Characterization of type, position and dimension of flaws by transit time locus curves of ultrasonic inspections - ALOK. Pt. 2

International Nuclear Information System (INIS)

Grohs, B.; Barbian, O.A.; Kappes, W.; Paul, H.

1981-01-01

With automatic ultrasonic testing, flaws can be detected and described and thus characterized according to their type, position and dimensions. During scanning of a test object, the flaws are registered by many different pathways and many different acoustic irradiation directions. The transit time locus curve represents the distance between the relfecting points of a flaw and the source in dependence of the probe position; hence, information on flaw position and dimensions can be derived from this curve. If the sound velocity is known, the transit path can then be calculated from the transit time. This requires, above all, a constant sound velocity along the whole transit path. Various methods are presented for reconstructing the flaw border in the plane of incidence. (orig./RW) [de

Automated electronic intruder simulator for evaluation of ultrasonic intrusion detectors

International Nuclear Information System (INIS)

1979-01-01

An automated electronic intruder simulator for testing ultrasonic intrusion detectors is described. This simulator is primarily intended for use in environmental chambers to determine the effects of temperature and humidity on the operation of ultrasonic intrusion detectors

Ultrasonic inspection

International Nuclear Information System (INIS)

Satittada, Gannaga

1984-01-01

Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

Ultrasonic immersion probes characterization for use in nondestructive testing according to EN 12668-2:2001

International Nuclear Information System (INIS)

Silva, C E R; Alvarenga, A V; Costa-Felix, R P B

2011-01-01

Ultrasound is often used as a Non-Destructive Testing (NDT) technique to analyze components and structures to detect internal and surface flaws. To guarantee reliable measurements, it is necessary to calibrate instruments and properly assess related uncertainties. An important device of an ultrasonic instrument system is its probe, which characterization should be performed according to EN 12668-2. Concerning immersion probes beam profile, the parameters to be assessed are beam divergence, focal distance, width, and zone length. Such parameters are determined by scanning a reflector or a hydrophone throughout the transducer beam. Within the present work, a methodology developed at Inmetro's Laboratory of Ultrasound to evaluate relevant beam parameters is presented, based on hydrophone scan. Water bath and positioning system to move the hydrophone were used to perform the scan. Studied probes were excited by a signal generator, and the waterborne signals were detected by the hydrophone and acquired using an oscilloscope. A user-friendly virtual instrument was developed in LabVIEW to automate the system. The initial tests were performed using 1 and 2.25 MHz-ultrasonic unfocused probes (Oe 1.27 cm), and results were consistent with the manufacturer's specifications. Moreover, expanded uncertainties were lower than 6% for all parameters under consideration.

Ultrasonic immersion probes characterization for use in nondestructive testing according to EN 12668-2:2001

Science.gov (United States)

Silva, C. E. R.; Alvarenga, A. V.; Costa-Felix, R. P. B.

2011-02-01

Ultrasound is often used as a Non-Destructive Testing (NDT) technique to analyze components and structures to detect internal and surface flaws. To guarantee reliable measurements, it is necessary to calibrate instruments and properly assess related uncertainties. An important device of an ultrasonic instrument system is its probe, which characterization should be performed according to EN 12668-2. Concerning immersion probes beam profile, the parameters to be assessed are beam divergence, focal distance, width, and zone length. Such parameters are determined by scanning a reflector or a hydrophone throughout the transducer beam. Within the present work, a methodology developed at Inmetro's Laboratory of Ultrasound to evaluate relevant beam parameters is presented, based on hydrophone scan. Water bath and positioning system to move the hydrophone were used to perform the scan. Studied probes were excited by a signal generator, and the waterborne signals were detected by the hydrophone and acquired using an oscilloscope. A user-friendly virtual instrument was developed in LabVIEW to automate the system. The initial tests were performed using 1 and 2.25 MHz-ultrasonic unfocused probes (Ø 1.27 cm), and results were consistent with the manufacturer's specifications. Moreover, expanded uncertainties were lower than 6% for all parameters under consideration.

Design and implementation of a general and automatic test platform base on NI PXI system

Science.gov (United States)

Shi, Long

2018-05-01

Aiming at some difficulties of test equipment such as the short product life, poor generality and high development cost, a general and automatic test platform base on NI PXI system is designed in this paper, which is able to meet most test requirements of circuit boards. The test platform is devided into 5 layers, every layer is introduced in detail except for the "Equipment Under Test" layer. An output board of a track-side equipment, which is an important part of high speed train control system, is taken as an example to make the functional circuit test by the test platform. The results show that the test platform is easy to realize add-on functions development, automatic test, wide compatibility and strong generality.

Manufacturing technologies for ultrasonic transducers in a broad frequency range

OpenAIRE

Gebhardt, Sylvia; Hohlfeld, Kai; Günther, Paul; Neubert, Holger

2018-01-01

According to the application field, working frequency of ultrasonic transducers needs to be tailored to a certain value. Low frequency ultrasonic transducers with working frequencies of 1 kHz to 1 MHz are especially interesting for sonar applications, whereas high frequency ultrasonic transducers with working frequencies higher than 15 MHz are favorable for high-resolution imaging in biomedical and non-destructive evaluation. Conventional non-destructive testing devices and clinical ultrasoun...

Automated ultrasonic pipe weld inspection. Part 1

International Nuclear Information System (INIS)

Karl Deutsch, W.A.; Schulte, P.; Joswig, M.; Kattwinkel, R.

2006-01-01

This article contains a brief overview on automated ultrasonic welded inspection for various pipe types. Some inspection steps might by carried out with portable test equipment (e.g. pipe and test), but the weld inspection in all internationally relevant specification must be automated. The pipe geometry, the production process, and the pipe usage determine the number of required probes. Recent updates for some test specifications enforce a large number of ultrasonic probes, e.g. the Shell standard. Since seamless pipes are sometimes replaced by ERW pipes and LSAW pipes (in both cases to save production cost), the inspection methods change gradually between the various pipe types. Each testing system is unique and shows its specialties which have to be discussed by supplier, testing system user and final customer of the pipe. (author)

The Design Of The Ultrasonic Nondestructive Testing System Based On The EMAT

Directory of Open Access Journals (Sweden)

Cheng Huan Xin

2016-01-01

Full Text Available This paper introduces a kind of based on the electromagnetic acoustic transducer (EMAT metal pipeline detection system, fusion of two dimensional orientation, shape unique technological innovation, implementation of various metal pipe wall corrosion situation of rapid, accurate, fully automated non-destructive testing.In the aspect of hardware design, single-chip microcomputer control was achieved by C language programming the launch of the pulse signal. Pulse signal was sent to launch circuit, ultrasonic signal. Design of preamplifier, controllable gain amplifier two-stage amplifier circuit for receiving signal is amplified. Including data acquisition circuit detection circuit and A/D conversion circuit, single chip microcomputer and the LabVIEW platform via A serial port communication agreement. In the aspect of software design, the design of the EMAT pipe nondestructive testing system based on LabVIEW human-computer interaction interface.

Nondestructive evaluation of a cermet coating using ultrasonic and eddy current techniques

International Nuclear Information System (INIS)

Roge, B.; Fahr, A.; Giguere, J.S.R.; McRae, K.I.

2002-01-01

This paper describes a series of experiments conducted to characterize cermet coatings using conventional ultrasonic and eddy current techniques as well as an ultrasonic leaky surface wave method. The results demonstrate the ability of these techniques to detect the presence of artificial defects on the surface or beneath the surface of the coating. In addition, ultrasonic tests in particular ultrasonic leaky surface waves demonstrate the ability to detect the presence of manufacturing flaws. Ultrasonic time-of-flight and eddy current quadrature measurements also show sensitivity to variations in coating thickness

Ultrasonic testing of materials at level 2. Manual for the syllabi contained in IAEA-TECDOC-628, training guidelines in non-destructive testing techniques

International Nuclear Information System (INIS)

1999-01-01

updated version of the older document. An effort has been made to bring it as close as possible to the syllabus requirements of IAEA-TECDOC-628. This has been done by putting in additional material wherever needed and then rearranging the whole in accordance with the format of Level 2 Ultrasonic Testing syllabus in IAEA-TECDOC-628. A new Section on Special Techniques has been added in which the present status of development of various new techniques of ultrasonic testing, automated ultrasonic inspection and the basic concepts of data processing have been introduced. An extensive bibliography at the end covers all the references which have been used in the compilation as well as those which can be consulted for further information on ultrasonic testing of materials

Development of prototype virtual testing system for ultrasonic examination engineers

International Nuclear Information System (INIS)

Shohji, Hajime; Hide, Koichiro

2015-01-01

The reliability of inspection results is affected by the skill of examination personnel, particularly with regard to manual ultrasonic testing (UT). The number and design of test specimens are among the most important points to be considered during training or assessing the qualification of UT examination personnel. For training, a simulated UT training system using a computer mouse or touch sensor was proposed. However, this system proved to be inadequate as a replacement with for actual UT work. In this study, we have developed a novel virtual UT system that simulates actual UT work for piping welds. This system (Tool for Realistic UltraSound Testing) consists of a dummy UT probe, dummy piping, a computer system, and a 3D position detection system. It can detect the state of the dummy probe (3D position, skewing angle), and displays recorded A-scan data corresponding to the dummy probe status with random noise. Furthermore, it does not display A-scan data if the dummy probe is not in contact with the pipe. Thus, in this way, the system simulates actual UT work. Using this system, it is possible to significantly reduce the number of test specimens being utilized for training or assessing the qualification of UT examination personnel. Additionally, highly efficient training and certification will be achieved through this system. (author)

Monitoring Low-Cycle Fatigue Material-Degradation by Ultrasonic Methods

Directory of Open Access Journals (Sweden)

R. Himawan

2010-08-01

Full Text Available Any system consisting of structural material often undergoes fatigue, which is caused by dynamic load cycle. As a structural system, nuclear power plant is very likely to have low-cycle fatigue at many of its components. Taking into account the importance of monitoring low-cycle fatigue on structural components to prevent them from getting failure, the authors have conducted a work to monitor material degradation caused by low-cycle fatigue by using ultrasonic method. An alloy of Cu-40Zn was used as a test specimen. Ultrasonic water immersion procedure was employed in this ultrasonic test. The probe used is a focusing type and has frequency as high as 15 MHz. The specimen area tested is in the middle part divided into 14 points × 23 points. The results, which were frequency spectrums, were analyzed using two parameters: frequency spectrum peak intensity and attenuation function gradient. The analysis indicates that peak intensity increases at the beginning of load cycle and then decreases. Meanwhile, gradient of attenuation function is lower at the beginning of fatigue process, and then consistently gets higher. It concludes that low-fatigue material degradation can be monitored by using ultrasonic method.

Semi-continuous ultrasonic sounding and changes of ultrasonic signal characteristics as a sensitive tool for the evaluation of ongoing microstructural changes of experimental mortar bars tested for their ASR potential

Czech Academy of Sciences Publication Activity Database

Lokajíček, Tomáš; Kuchařová, A.; Petružálek, Matěj; Šachlová, Š.; Svitek, Tomáš; Přikryl, R.

2016-01-01

Roč. 71, September (2016), s. 40-50 ISSN 0041-624X R&D Projects: GA ČR(CZ) GAP104/12/0915 Institutional support: RVO:67985831 Keywords : alkali-silica reaction * accelerated test * thermal heating * mortar bar * ultrasonic sounding Subject RIV: DC - Siesmology, Volcanology, Earth Structure Impact factor: 2.327, year: 2016

Utilization of radiographic and ultrasonic testing for an evaluation of plate type fuel elements during manufacturing stages

International Nuclear Information System (INIS)

Brito, Mucio Jose Drummond de; Silva Junior, Silverio Ferreira da; Messias, Jose Marcos; Braga, Daniel Martins; Paula, Joao Bosco de

2005-01-01

Structural discontinuities can be introduced in the plate type fuel elements during the manufacturing stages due to mechanical processing conditions. The use of nondestructive testing methods to monitoring the fuel elements during the manufacturing stages presents a significant importance, contributing for manufacturing process improvement and cost reducing. This paper describes a procedure to be used detection and evaluation of structural discontinuities in plate type fuel elements during the manufacturing stages using the ultrasonic testing method and the radiographic testing method. The main results obtained are presented and discussed. (author)

Laser ultrasonic receivers based on photorefractive materials in non-destructive testing

International Nuclear Information System (INIS)

Zamiri Hosseinzadeh, S.

2014-01-01

The field of laser ultrasonics is one of the most interesting topics in which laser light is used for the generation and the detection of ultrasound waves in materials. This contactless method is extremely useful for materials inspection being nondestructive and contactless, especially for hazardous environments. In this method a pulsed laser with a short pulse length of e.g. nano- or even picoseconds is focused on the surface of a specimen and then ultrasonic waves, nanometer vibrations, such as surface and bulk waves are generated and propagate in all directions on to the material. For contactless detection of ultrasonic waves several interferometers such as confocal Fabry-Perot, Michelson, and long path difference interferometers have been applied. Each of them has its individual advantages and disadvantages concerning, e.g., frequency responses and sensitivity. However, most of these interferometers work best on mirror-like surfaces and exhibit reduced sensitivity on rough surfaces. Also these kinds of interferometer are sensible to external noise as air fluctuations, sample vibrations or thermal deformations, thus requiring relatively complex stabilization techniques. This hinders their applicability in industrial applications with harsh environmental conditions. As an alternative to the before mentioned techniques interferometers based on photorefractive materials (PR) have been established. A typical two wave mixing interferometer (TWMI) configuration enables broadband ultrasonic measurements on rough surfaces. These types of interferometers have a good sensitivity up to 3e-7 nm(W/Hz) 1/2 spatially for samples with a high rough surface unlike the Michelson interferometer. By using ferroelectric photorefractive crystals such as LiNbO:Fe+2, sensitivity even is enhanced to 4e-8 nm(W/Hz) 1/2 but response time in these crystals is slower. In this work, contactless interferometer set ups based on photorefractive materials such as BSO (Bismuth Silicon Oxide: Bi 12

Development report: Automatic System Test and Calibration (ASTAC) equipment

Science.gov (United States)

Thoren, R. J.

1981-01-01

A microcomputer based automatic test system was developed for the daily performance monitoring of wind energy system time domain (WEST) analyzer. The test system consists of a microprocessor based controller and hybrid interface unit which are used for inputing prescribed test signals into all WEST subsystems and for monitoring WEST responses to these signals. Performance is compared to theoretically correct performance levels calculated off line on a large general purpose digital computer. Results are displayed on a cathode ray tube or are available from a line printer. Excessive drift and/or lack of repeatability of the high speed analog sections within WEST is easily detected and the malfunctioning hardware identified using this system.

Ultrasonic flowmeters. Progress report II

International Nuclear Information System (INIS)

Wittekind, W.D.

1980-01-01

This progress report presents results of in-plant testing of the prototype ultrasonic flowmeter and describes modifications to the prototype as a result of these tests. The modified prototype, designated MOD-I, is described in detail including the principle of operation, equipment used and the results of both laboratory and in-plant demonstrations

Nonlinear NDT: A Route to Conventional Ultrasonic Testing

OpenAIRE

Igor Solodov

2016-01-01

The bottleneck problem of nonlinear NDT is a low efficiency of conversion from fundamental frequency to nonlinear frequency components. In this paper, it is proposed to use a combination of nonlinearity with Local Defect Resonance (LDR) to enhance substantially the input-output conversion. Since LDR is an efficient resonance “amplifier” of the local vibrations, it manifests a profound nonlinearity even at moderate ultrasonic excitation level. As the driving frequency matches the LDR-frequency...

Dynamic acousto-elastic testing of concrete with a coda-wave probe: comparison with standard linear and nonlinear ultrasonic techniques.

Science.gov (United States)

Shokouhi, Parisa; Rivière, Jacques; Lake, Colton R; Le Bas, Pierre-Yves; Ulrich, T J

2017-11-01

The use of nonlinear acoustic techniques in solids consists in measuring wave distortion arising from compliant features such as cracks, soft intergrain bonds and dislocations. As such, they provide very powerful nondestructive tools to monitor the onset of damage within materials. In particular, a recent technique called dynamic acousto-elasticity testing (DAET) gives unprecedented details on the nonlinear elastic response of materials (classical and non-classical nonlinear features including hysteresis, transient elastic softening and slow relaxation). Here, we provide a comprehensive set of linear and nonlinear acoustic responses on two prismatic concrete specimens; one intact and one pre-compressed to about 70% of its ultimate strength. The two linear techniques used are Ultrasonic Pulse Velocity (UPV) and Resonance Ultrasound Spectroscopy (RUS), while the nonlinear ones include DAET (fast and slow dynamics) as well as Nonlinear Resonance Ultrasound Spectroscopy (NRUS). In addition, the DAET results correspond to a configuration where the (incoherent) coda portion of the ultrasonic record is used to probe the samples, as opposed to a (coherent) first arrival wave in standard DAET tests. We find that the two visually identical specimens are indistinguishable based on parameters measured by linear techniques (UPV and RUS). On the contrary, the extracted nonlinear parameters from NRUS and DAET are consistent and orders of magnitude greater for the damaged specimen than those for the intact one. This compiled set of linear and nonlinear ultrasonic testing data including the most advanced technique (DAET) provides a benchmark comparison for their use in the field of material characterization. Copyright © 2017 Elsevier B.V. All rights reserved.

Evaluation of computer-based ultrasonic inservice inspection systems

International Nuclear Information System (INIS)

Harris, R.V. Jr.; Angel, L.J.; Doctor, S.R.; Park, W.R.; Schuster, G.J.; Taylor, T.T.

1994-03-01

This report presents the principles, practices, terminology, and technology of computer-based ultrasonic testing for inservice inspection (UT/ISI) of nuclear power plants, with extensive use of drawings, diagrams, and LTT images. The presentation is technical but assumes limited specific knowledge of ultrasonics or computers. The report is divided into 9 sections covering conventional LTT, computer-based LTT, and evaluation methodology. Conventional LTT topics include coordinate axes, scanning, instrument operation, RF and video signals, and A-, B-, and C-scans. Computer-based topics include sampling, digitization, signal analysis, image presentation, SAFI, ultrasonic holography, transducer arrays, and data interpretation. An evaluation methodology for computer-based LTT/ISI systems is presented, including questions, detailed procedures, and test block designs. Brief evaluations of several computer-based LTT/ISI systems are given; supplementary volumes will provide detailed evaluations of selected systems

NEET In-Pile Ultrasonic Sensor Enablement-FY 2012 Status Report

Energy Technology Data Exchange (ETDEWEB)

JE Daw; JL Rempe; BR Tittmann; B Reinhardt; P Ramuhalli; R Montgomery; HT Chien

2012-09-01

Several Department Of Energy-Nuclear Energy (DOE-NE) programs, such as the Fuel Cycle Research and Development, Advanced Reactor Concepts, Light Water Reactor Sustainability, and Next Generation Nuclear Plant programs, are investigating new fuels and materials for advanced and existing reactors. A key objective of such programs is to understand the performance of these fuels and materials when irradiated. The Nuclear Energy Enabling Technology (NEET) Advanced Sensors and Instrumentation (ASI) in-pile instrumentation development activities are focused upon addressing cross-cutting needs for DOE-NE irradiation testing by providing higher fidelity, real-time data, with increased accuracy and resolution from smaller, compact sensors that are less intrusive. Ultrasonic technologies offer the potential to measure a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes, under harsh irradiation test conditions. There are two primary issues associated with in-pile deployment of ultrasonic sensors. The first is transducer survivability. The ability of ultrasonic transducer materials to maintain their useful properties during an irradiation must be demonstrated. The second issue is signal processing. Ultrasonic testing is typically performed in a lab or field environment, where the sensor and sample are accessible. Due to the harsh nature of in-pile testing, and the range of measurements that are desired, an enhanced signal processing capability is needed to make in-pile ultrasonic sensors viable. This project addresses these technology deployment issues.

Redesigning axial-axial (biaxial) cruciform specimens for very high cycle fatigue ultrasonic testing machines.

Science.gov (United States)

Montalvão, Diogo; Wren, Andrew

2017-11-01

The necessity to increase performances in terms of lifetime and security in mechanical components or structures is the motivation for intense research in fatigue. Applications range from aeronautics to medical devices. With the development of new materials, there is no longer a fatigue limit in the classical sense, where it was accepted that the fatigue limit is the stress level such that there is no fracture up to 1E7 cycles. The recent development of ultrasonic testing machines where frequencies can go as high as 20 kHz or over enabled tests to be extended to ranges larger than 1E9 in just a few days. This area of studies is now known as Very High Cycle Fatigue (VHCF). On the other hand, most of the existing test equipment in the market for both classical and VHCF are uniaxial test machines. However, critical components used in Engineering applications are usually subjected to complex multi-axial loading conditions. In this paper, it is presented the methodology to redesigning existing cruciform test specimens that can be used to create an in-plane biaxial state of stress when used in 'uniaxial' VHCF ultrasonic testing machines (in this case, the term 'uniaxial' is used not because of the state of stress created at the centre of the specimen, but because of the direction at which the load is applied). The methodology is explained in such a way that it can be expanded to other existing designs, namely cruciform designs, that are not yet used in VHCF. Also, although the approach is presented in simple and logical terms, it may not be that obvious for those who have a more focused approach on fatigue rather than on modal analysis. It is expected that by contributing to bridging the gap between the sciences of modal analysis and fatigue, this research will help and encourage others exploiting new capabilities in VHCF.

Applications research in ultrasonic testing of carbon fiber composite based on an optical fiber F-p sensor

Science.gov (United States)

Shan, Ning

2016-10-01

Carbon fiber composite is widely applied to the field of aerospace engineering because of its excellent performance. But it will be able to form more defects in the process of manufacturing inevitably on account of unique manufacturing process. Meanwhile it has sophisticated structure and services in the bad environment long time. The existence of defects will be able to cause the sharp decline in component's performance when the defect accumulates to a certain degree. So the reliability and safety test demand of carbon fiber composite is higher and higher. Ultrasonic testing technology is the important means used for characteristics of component inspection of composite materials. Ultrasonic information detection uses acoustic transducer generally. It need coupling agent and is higher demand for the surface of sample. It has narrow frequency band and low test precision. The extrinsic type optical fiber F-P interference cavity structure is designed to this problem. Its optical interference model is studied. The initial length of F-P cavity is designed. The realtime online detection system of carbon fiber composite is established based on optical fiber F-P Ultrasound sensing technology. Finally, the testing experiment study is conducted. The results show that the system can realize real-time online detection of carbon fiber composite's defect effectively. It operates simply and realizes easily. It has low cost and is easy to practical engineering.

Ultrasonic physics

CERN Document Server

Richardson, E G

1962-01-01

Ultrasonic Physics, Second Edition, provides an introduction to the fundamental principles of ultrasonic physics. The book opens with a discussion of the sources of ultrasound. This is followed by separate chapters on the properties and detection of ultrasonic radiation; measurement of propagation constants, i.e., the velocity and absorption, of ultrasound; ultrasound propagation in gases, liquids, and solids; and ultrasound propagation in aerosols, suspensions, and emulsions. The final chapter covers miscellaneous physical and physico-chemical actions, including dispersion and coagulation of

Automatic measuring system of zirconium thickness for zirconium liner cladding tubes

International Nuclear Information System (INIS)

Matsui, K.; Yamaguchi, H.; Hiroshima, T.; Sakamoto, T.; Murayama, R.

1985-01-01

An automatic system of pure zirconium liner thickness for zirconium-zircaloy cladding tubes has been successfully developed. The system consists of three parts. (1) An ultrasonic thickness measuring method for mother tubes before cold rolling. (2) An electromagnetic thickness measuring method for the manufactured tubes. (3) An image processing method for the cross sectional view of the manufactured cut tube samples. In Japanese nuclear industry, zirconium-zircaloy cladding tubes have been tested in order to realize load following operation in the atomic power plant. In order to provide for the practical use in the near future, Sumitomo Metal Industries, Ltd. has been studied and established the practical manufacturing process of the zirconium liner cladding tubes. The zirconium-liner cladding tube is a duplex tube comprising an inner layer of pure zirconium bonded to zircaloy metallurgically. The thickness of the pure zirconium is about 10 % of the total wall thickness. Several types of the automatic thickness measuring methods have been investigated instead of the usual microscopic viewing method in which the liner thickness is measured by the microscopic cross sectional view of the cut tube samples

Real-time measurement of relative sensor position changes using ultrasonic signal evaluation

Energy Technology Data Exchange (ETDEWEB)

Yastrebova, O.; Bulavinov, A.; Kroening, M. [Fraunhofer Institute Nondestructive Testing IZFP, Saarbruecken (Germany)

2008-07-01

Ultrasonic testing is considered to be one of the most commonly applied nondestructive testing techniques for flaw detection and material characterization. Traditional Nondestructive Testing (NDT) provides detection of material discontinuities that may cause failure within the designed lifetime of a part or component. In addition, Quantitative Nondestructive Testing (QNDT) provides means to obtain required information about type, size and location of deficiencies to the integrity of the inspected structure and further use under specific, given load conditions. The ''Acoustic Mouse'' technique has been developed as a tool for manual ultrasonic inspection to provide test results that can be evaluated quantitatively. The ultrasonic data are processed by real-time variation methods to extract position information from backscattered acoustic noise and geometric scatter signals in the inspection volume. The position and positional changes of the ''Acoustic Mouse'' sensor (transducer) are determined by the sequential analysis of ultrasonic data (highresolution sector-scans), which are acquired and reconstructed using the Sampling Phased Array technique. The results of first experiments conducted with linear scanning and intentional lift-offs demonstrate sufficient accuracy in position measurements. (orig.)

Interactive vs. automatic ultrasound image segmentation methods for staging hepatic lipidosis.

Science.gov (United States)

Weijers, Gert; Starke, Alexander; Haudum, Alois; Thijssen, Johan M; Rehage, Jürgen; De Korte, Chris L

2010-07-01

The aim of this study was to test the hypothesis that automatic segmentation of vessels in ultrasound (US) images can produce similar or better results in grading fatty livers than interactive segmentation. A study was performed in postpartum dairy cows (N=151), as an animal model of human fatty liver disease, to test this hypothesis. Five transcutaneous and five intraoperative US liver images were acquired in each animal and a liverbiopsy was taken. In liver tissue samples, triacylglycerol (TAG) was measured by biochemical analysis and hepatic diseases other than hepatic lipidosis were excluded by histopathologic examination. Ultrasonic tissue characterization (UTC) parameters--Mean echo level, standard deviation (SD) of echo level, signal-to-noise ratio (SNR), residual attenuation coefficient (ResAtt) and axial and lateral speckle size--were derived using a computer-aided US (CAUS) protocol and software package. First, the liver tissue was interactively segmented by two observers. With increasing fat content, fewer hepatic vessels were visible in the ultrasound images and, therefore, a smaller proportion of the liver needed to be excluded from these images. Automatic-segmentation algorithms were implemented and it was investigated whether better results could be achieved than with the subjective and time-consuming interactive-segmentation procedure. The automatic-segmentation algorithms were based on both fixed and adaptive thresholding techniques in combination with a 'speckle'-shaped moving-window exclusion technique. All data were analyzed with and without postprocessing as contained in CAUS and with different automated-segmentation techniques. This enabled us to study the effect of the applied postprocessing steps on single and multiple linear regressions ofthe various UTC parameters with TAG. Improved correlations for all US parameters were found by using automatic-segmentation techniques. Stepwise multiple linear-regression formulas where derived and used

Standard practice for evaluating performance characteristics of ultrasonic Pulse-Echo testing instruments and systems without the use of electronic measurement instruments

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

1.1 This practice describes procedures for evaluating the following performance characteristics of ultrasonic pulse-echo examination instruments and systems: Horizontal Limit and Linearity; Vertical Limit and Linearity; Resolution - Entry Surface and Far Surface; Sensitivity and Noise; Accuracy of Calibrated Gain Controls. Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this practice are expressed in terms that relate to their potential usefulness for ultrasonic testing. Instrument characteristics expressed in purely electronic terms may be measured as described in E1324. 1.2 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be ev...

Evaluation of ultrasonic technique to characterize the concentration of boric acid in liquid medium

International Nuclear Information System (INIS)

Kohara, Richard Yuzo Ramida

2015-01-01

This dissertation is to analyze the viability of using ultrasonic technique to characterize the concentration of boric acid in liquid medium non-invasively, therefore, ultrasonic tests were performed relating different boric acid concentrations with the travel time of the ultrasonic wave, also were evaluated factors able to mask the characterization of these concentrations by ultrasonic technique. The results showed that the ultrasonic technique allows the characterization of boric acid concentrations in liquid medium in very simple terms by the ultrasonic wave travel time, requiring further studies in complex conditions. (author)

Ensemble Empirical Mode Decomposition based methodology for ultrasonic testing of coarse grain austenitic stainless steels.

Science.gov (United States)

Sharma, Govind K; Kumar, Anish; Jayakumar, T; Purnachandra Rao, B; Mariyappa, N

2015-03-01

A signal processing methodology is proposed in this paper for effective reconstruction of ultrasonic signals in coarse grained high scattering austenitic stainless steel. The proposed methodology is comprised of the Ensemble Empirical Mode Decomposition (EEMD) processing of ultrasonic signals and application of signal minimisation algorithm on selected Intrinsic Mode Functions (IMFs) obtained by EEMD. The methodology is applied to ultrasonic signals obtained from austenitic stainless steel specimens of different grain size, with and without defects. The influence of probe frequency and data length of a signal on EEMD decomposition is also investigated. For a particular sampling rate and probe frequency, the same range of IMFs can be used to reconstruct the ultrasonic signal, irrespective of the grain size in the range of 30-210 μm investigated in this study. This methodology is successfully employed for detection of defects in a 50mm thick coarse grain austenitic stainless steel specimens. Signal to noise ratio improvement of better than 15 dB is observed for the ultrasonic signal obtained from a 25 mm deep flat bottom hole in 200 μm grain size specimen. For ultrasonic signals obtained from defects at different depths, a minimum of 7 dB extra enhancement in SNR is achieved as compared to the sum of selected IMF approach. The application of minimisation algorithm with EEMD processed signal in the proposed methodology proves to be effective for adaptive signal reconstruction with improved signal to noise ratio. This methodology was further employed for successful imaging of defects in a B-scan. Copyright © 2014. Published by Elsevier B.V.

Internal properties assessment in agar wood trees using ultrasonic velocity measurement

International Nuclear Information System (INIS)

Mohd Noorul Ikhsan Mohamed; Mohamad Pauzi Ismail; Mat Rasol Awang; Mohd Fajri Osman; Fakhruzi, M.; Hashim, M.M.

2010-01-01

This paper presents the application of ultrasonic velocity in agar wood trees (Aquilaria crassna) with the purpose of evaluating the relationship of the ultrasonic velocity to the variations of internal properties of trees. In this study, three circular cross-sectional discs from the freshly cut tree were selected as samples. First sample with a big hole (decay) in the middle, second sample with internal resinous and the last one is the sample with no defects. The through transmission ultrasonic testing method was carried out using Tico ultrasonic pulse velocity tester which is from Switzerland. Two-dimensional image of internal properties evaluation by an ultrasonic investigation was obtained using Matlab. The results showed that the ultrasonic wave cannot pass through the internal decay or resinous so that the wave went round it and thus ultrasonic wave velocity significantly decreased by increasing the hole or resinous. The difference in color of the image generated by Matlab software based on variation of ultrasonic velocity between the internal decay area and its surrounding area was obvious. Therefore, the properties of internal properties of the three could be detected by ultrasonic line imaging technique. (author)

Development and Certification of Ultrasonic Background Noise Test (UBNT) System for use on the International Space Station (ISS)

Science.gov (United States)

Prosser, William H.; Madaras, Eric I.

2011-01-01

As a next step in the development and implementation of an on-board leak detection and localization system on the International Space Station (ISS), there is a documented need to obtain measurements of the ultrasonic background noise levels that exist within the ISS. This need is documented in the ISS Integrated Risk Management System (IRMA), Watch Item #4669. To address this, scientists and engineers from the Langley Research Center (LaRC) and the Johnson Space Center (JSC), proposed to the NASA Engineering and Safety Center (NESC) and the ISS Vehicle Office a joint assessment to develop a flight package as a Station Development Test Objective (SDTO) that would perform ultrasonic background noise measurements within the United States (US) controlled ISS structure. This document contains the results of the assessment

Ultrasonic techniques for repair of aircraft structures with bonded composite patches

Science.gov (United States)

Smith, S. H.; Senapati, N.; Francini, R. B.

1994-01-01

This is a paper on a research and development project to demonstrate a novel ultrasonic process for the field application of boron/epoxy (B/Ep) patches for repair of aircraft structures. The first phase of the project was on process optimization and testing to develop the most practical ultrasonic processing techniques. Accelerated testing and aging behavior of precured B/Ep patches, which were ultrasonically bonded to simulated B-52 wing panel assemblies, were performed by conducting flight-by-flight spectrum loading fatigue tests. The spectrum represented 2340 missions/flights or 30 years of service. The effects of steady-state applied temperature and prior exposure of the B/Ep composite patches were evaluated. Representative experimental results of this phase of the project are presented.

MOSFET-based high voltage short pulse generator for ultrasonic transducer excitation

Science.gov (United States)

Hidayat, Darmawan; Setianto, Syafei, Nendi Suhendi; Wibawa, Bambang Mukti

2018-02-01

This paper presents the generation of a high-voltage short pulse for the excitation of high frequency ultrasonic transducers. This is highly required in the purpose of various ultrasonic-based evaluations, particularly when high resolution measurement is necessary. A high voltage (+760 V) DC voltage source was pulsated by an ultrafast switching MOSFET which was driven by a pulse generator circuit consisting of an astable multivibrator, a one-shot multivibrator with Schmitt trigger input and a high current MOSFET driver. The generated pulses excited a 200-kHz and a 1-MHz ultrasonic transducers and tested in the transmission mode propagation to evaluate the performances of the generated pulse. The test results showed the generator were able to produce negative spike pulses up to -760 V voltage with the shortest time-width of 107.1 nanosecond. The transmission-received ultrasonic waves show frequency oscillation at 200 and 961 kHz and their amplitudes varied with the voltage of excitation pulse. These results conclude that the developed pulse generator is applicable to excite transducer for the generation of high frequency ultrasonic waves.

Characterising the acoustoplastic effect in an ultrasonically assisted metal forming process

International Nuclear Information System (INIS)

Aziz, S A; Lucas, M

2012-01-01

An investigation through experiments and finite element analysis (FEA) has been carried out to study the effects of applying ultrasonic oscillations to the lower platen in forming tests for two different metals. Previous research has shown that by applying ultrasonic vibrations to the lower platen in compression tests on pure aluminium specimens, the resulting stress-strain relationship can be characterised by a temporary effective softening of the material properties during intervals of ultrasonic excitation. The current research demonstrates this effect in two different metal specimens and additionally shows that finite element simulations can be used to model the behaviour in terms of both volume and surface effects. In this study, the ultrasonic excitation was introduced both prior to and post yield and the process simulations were developed in the FEA software Abaqus. The data recorded from experiments and predicted by the FEA illustrate how ultrasonically assisted metal forming can result in a lowering of the static flow stress, consistent with the effective material softening proposed previously in studies of the acoustoplastic effect.

Effect of Ultrasonic Frequency on Lactic Acid Fermentation Promotion by Ultrasonic Irradiation

Science.gov (United States)

Shimada, Tadayuki; Ohdaira, Etsuzo; Masuzawa, Nobuyoshi

2004-05-01

The authors have been researching the promotion of lactic acid fermentation by ultrasonic irradiation. In the past research, it was proven that ultrasonic irradiation is effective in the process of fermentation, and the production of yoghurt and kefir was promoted. In this study, the effect of the ultrasonic frequency in this fermentation process was examined. In the frequency range of this study, it was found that the action of fermentation promotion was exponentially proportionate to the irradiated ultrasonic frequency.

Numeric ultrasonic image processing method: application to non-destructive testing of stainless austenitic steel welds

International Nuclear Information System (INIS)

Corneloup, G.

1988-09-01

A bibliographic research on the means used to improve the ultrasonic inspection of heterogeneous materials such as stainless austenitic steel welds has shown, taking into account the first analysis, a signal assembly in the form of an image (space, time) which carries an original solution to fault detection in highly noisy environments. A numeric grey-level ultrasonic image processing detection method is proposed based on the research of a certain determinism, in the way which the ultrasonic image evolves in space and time in the presence of a defect: the first criterion studies the horizontal stability of the gradients in the image and the second takes into account the time-transient nature of the defect echo. A very important rise in the signal-to-noise ratio obtained in welding inspections evidencing defects (real and artificial) is shown with the help of a computerized ultrasonic image processing/management system, developed for this application [fr

Underwater detection by using ultrasonic sensor

Science.gov (United States)

Bakar, S. A. A.; Ong, N. R.; Aziz, M. H. A.; Alcain, J. B.; Haimi, W. M. W. N.; Sauli, Z.

2017-09-01

This paper described the low cost implementation of hardware and software in developing the system of ultrasonic which can visualize the feedback of sound in the form of measured distance through mobile phone and monitoring the frequency of detection by using real time graph of Java application. A single waterproof transducer of JSN-SR04T had been used to determine the distance of an object based on operation of the classic pulse echo detection method underwater. In this experiment, the system was tested by placing the housing which consisted of Arduino UNO, Bluetooth module of HC-06, ultrasonic sensor and LEDs at the top of the box and the transducer was immersed in the water. The system which had been tested for detection in vertical form was found to be capable of reporting through the use of colored LEDs as indicator to the relative proximity of object distance underwater form the sensor. As a conclusion, the system can detect the presence of an object underwater within the range of ultrasonic sensor and display the measured distance onto the mobile phone and the real time graph had been successfully generated.

Self-Calibrating Ultrasonic Methods for In-Situ Monitoring of Fatigue Crack Progression

International Nuclear Information System (INIS)

Michaels, J.E.; Mi, B.; Cobb, A.C.; Michaels, T.E.; Stobbe, D.M.

2005-01-01

Ultrasonic sensors permanently affixed to aluminum coupons are used to monitor progression of damage during fatigue testing with the long term goal of structural health monitoring for diagnostics and prognostics. Necessary for success are proper design of the ultrasonic testing methods, robust transducer mounting techniques, and real-time signal processing for determining the state of the structure. It is also highly desirable for the overall system to be self-calibrating with built-in diagnostics in order to detect and compensate for sensor degradation or failure. Self-calibrating ultrasonic techniques are applied for monitoring of cracks initiating and propagating from the inaccessible inner diameters of rivet holes where the transducers are mounted on the accessible specimen surface. Angle beam ultrasonic methods are utilized that are suitable for detecting small defects in critical local regions of high stress. Results are presented for aluminum coupons subjected to low cycle fatigue and demonstrate ultrasonic tracking of crack growth

Evaluation of Ultrasonic Nonlinear Characteristics in Heat-Treated Aluminum Alloy (Al-Mg-Si-Cu

Directory of Open Access Journals (Sweden)

JongBeom Kim

2013-01-01

Full Text Available The nonlinear ultrasonic technique has been known to be more sensitive to minute variation of elastic properties in material than the conventional linear ultrasonic method. In this study, the ultrasonic nonlinear characteristics in the heat-treated aluminum alloy (Al-Mg-Si-Cu have been evaluated. For this, the specimens were heat treated for various heating period up to 50 hours at three different heating temperatures: 250°C, 300°C, and 350°C. The ultrasonic nonlinear characteristics of each specimen were evaluated by measuring the ultrasonic nonlinear parameter β from the amplitudes of fundamental and second harmonic frequency components in the transmitted ultrasonic wave. After the ultrasonic test, tensile strengths and elongations were obtained by the tensile test to compare with the parameter β. The heating time showing a peak in the parameter β was identical to that showing critical change in the tensile strength and elongation, and such peak appeared at the earlier heating time in the higher heating temperature. These results suggest that the ultrasonic nonlinear parameter β can be used for monitoring the variations in elastic properties of aluminum alloys according to the heat treatment.

The influence of tested body size upon longitudinal ultrasonic pulse velocity

International Nuclear Information System (INIS)

Suarez Antola, R.

2001-01-01

Low ultrasonic frequencies are used in nondestructive testing of heterogeneous materials,such as concrete,rocks and timber.When frequencies are low enough,size and shape of tested bodies may influence measured longitudinal pulse velocities(geometric dispersion).A simplified mathematical model is developed from known experimental and theoretical results obtained for elastic wave propagation in rods of uniform circular cross section.Wave propagation is described by a spatial averaged dilatational field in an approach which is named quasi fluid.A formula is obtained which relates group velocity with an effective lateral size of the body,with transducers a frequency,with a non-dimensional parameter and with asymptotic P-wave velocity.In principle it can be applied to bars of any uniform cross section.The limitations of this formula are discussed in relation to path length,threshold of detection,patterns of radiation and reception and other variables.A more general formula is proposed.Practical application of this formula is briefly exemplified using some experimental data obtained by the author.The problem of longitudinal pulse propagation in reinforcing steel bars embedded in concrete is briefly considered

Non-contact test of coating by means of laser-induced ultrasonic excitation and holographic sound representation. Beruehrungslose Pruefung von Beschichtungen mittels laserinduzierter Ultraschallanregung und holographischer Schallabbildung

Energy Technology Data Exchange (ETDEWEB)

Crostack, H A; Pohl, K Y [QZ-DO Qualitaetszentrum Dortmund GmbH und Co. KG (Germany); Radtke, U [Dortmund Univ. (Germany). Fachgebiet Qualitaetskontrolle

1991-01-01

In order to circumvent the problems of introducing and picking off sound, which occur in conventional ultrasonic testing, a completely non-contact test process was developed. The ultrasonic surface wave required for the test is generated without contact by absorption of laser beams. The recording of the ultrasound also occurs by a non-contact holographic interferometry technique, which permits a large scale representation of the sound. Using the example of MCrAlY and ZrO[sub 2] layers, the suitability of the process for testing thermally sprayed coatings on metal substrates is identified. The possibilities and limits of the process for the detection and description of delamination and cracks are shown. (orig.).

Ultrasonic viewing device

International Nuclear Information System (INIS)

Ito, Juro.

1979-01-01

Purpose: To improve the safety of reactor operation by enabling to detect the states and positions of fuel assemblies over a wide range with a set of ultrasonic viewing device comprising a rotatable ultrasonic transmitter-receiver and a reflector mounted with an adjustable angle. Constitution: A driving portion for a ultrasonic viewing device is provided to a rotary plug closing the opening of a reactor vessel and a guide pipe suspending below the coolant level is provided to the driving portion. An ultrasonic transmitter-receiver is provided at the end of the holder tube in the guide pipe. A reflector is provided at the upper position of the reactor core so as to correspond to the ultrasonic transmitter-receiver. The ultrasonic transmitter-receiver, positioned by the driving portion, performs horizontal movement for scanning the entire surface of the top of the reactor core, as well as vertical movement covering the gap between the upper mechanism on the reactor and the reactor core, whereby the confirmation for the separation of the control rod and the detection for the states of the reactor core can be conducted by the reflection waves from the reflector. (Moriyama, K.)

Mechanochemical degradation of potato starch paste under ultrasonic irradiation

Institute of Scientific and Technical Information of China (English)

LI Jian-bin; LI Lin; LI Bing; CHEN Ling; GUI Lin

2006-01-01

In the paper, changes in the molecular weight, the intrinsic viscosity and the polydispersity (molecular mass distribution) of treated potato starch paste were studied under different ultrasonic conditions which include irradiation time, ultrasonic intensity, potato starch paste concentration, and distance from probe tip on the degradation of potato starch paste. Intrinsic viscosity of potato starch paste was determined following the ASTM (American Society for Testing and Materials) standard practice for dilute solution viscosity of polymers. Molecular mass and polydispersity of potato starch paste were measured on GPC (Gel Permeation Chromatography). The results showed that the average molecular mass and the intrinsic viscosity of starch strongly depended on irradiation time. Degradation increased with prolonged ultrasonic irradiation time, and the increase of ultrasonic intensity could accelerate the degradation, resulting in a faster degradation rate, a lower limiting value and a higher degradation extent. Starch samples were degraded faster in dilute solutions than in concentrated solutions. The molecular mass and the intrinsic viscosity of starch increased with the increase of distance from probe tip. Our results also showed that the polydispersity decreased with ultrasonic irradiation under all ultrasonic conditions. Ultrasonic degradation of potato starch paste occured based on the mechanism of molecular relaxation of starch paste. In the initial stage, ultrasonic degradation of potato starch paste was a random process, and the molecular mass distribution was broad. After that, ultrasonic degradation of potato starch paste changed to a nonrandom process, and the molecular mass distribution became narrower. Finally, molecular mass distribution tended toward a saturation value.

Research into Thermal Sprayed Coatings with Ultrasonic Methods

Directory of Open Access Journals (Sweden)

Justinas Gargasas

2012-01-01

Full Text Available Research on thermal sprayed coatings with ultrasonic methods is the main object of this thesis. Metal surface coating was applied to modify its mechanical and physical-chemical properties and resistance to external impact and improve aesthetics. Spraying was carried out by scanning the rotating sample of 30 cm/s speed. Surface microstructure, ultrasonic thickness, porosity, micro hardness and surface modulus tests performed. Conclusions were formulated.Article in Lithuanian

Improved ultrasonic nondestructive testing of pressure vessels. Annual progress report, August 1, 1975--July 31, 1976

International Nuclear Information System (INIS)

Frederick, J.R.; Fairchild, R.C.; Anderson, B.H.

1977-07-01

A synthetic aperture focusing technique for ultrasonic testing (SAFT UT) is described. The technique employs a single scanned transducer operating in pulse-echo mode with digital data acquisition and synthetic aperture post-processing to provide high lateral and longitudinal resolution. The extension of previously developed algorithms to provide volumetric processing and display is described. The design of a refreshed grey-scale display to provide interactive display of SAFT UT data is described

Ultrasonic test results for the reactor pressure vessel of the HTTR. Longitudinal welding line of bottom dome

International Nuclear Information System (INIS)

Nojiri, Naoki; Ohwada, Hiroyuki; Kato, Yasushi

2008-06-01

This paper describes the inspection method, the measured area, etc. of the ultrasonic test of the in-service inspection (ISI) for welding lines of the reactor pressure vessel of the HTTR and the inspection results of the longitudinal welding line of the bottom dome. The pre-service inspection (PSI) results for estimation of occurrence and progression of defects to compare the ISI results is described also. (author)

Radial vibration and ultrasonic field of a long tubular ultrasonic radiator.

Science.gov (United States)

Shuyu, Lin; Zhiqiang, Fu; Xiaoli, Zhang; Yong, Wang; Jing, Hu

2013-09-01

The radial vibration of a metal long circular tube is studied analytically and its electro-mechanical equivalent circuit is obtained. Based on the equivalent circuit, the radial resonance frequency equation is derived. The theoretical relationship between the radial resonance frequency and the geometrical dimensions is studied. Finite element method is used to simulate the radial vibration and the radiated ultrasonic field and the results are compared with those from the analytical method. It is concluded that the radial resonance frequency for a solid metal rod is larger than that for a metal tube with the same outer radius. The radial resonance frequencies from the analytical method are in good agreement with those from the numerical method. Based on the acoustic field analysis, it is concluded that the long metal tube with small wall thickness is superior to that with large wall thickness in producing radial vibration and ultrasonic radiation. Therefore, it is expected to be used as an effective radial ultrasonic radiator in ultrasonic sewage treatment, ultrasonic antiscale and descaling and other ultrasonic liquid handling applications. Copyright © 2013 Elsevier B.V. All rights reserved.

Phased Array Ultrasonic Evaluation of Space Shuttle Main Engine (SSME) Nozzle Weld

Science.gov (United States)

James, Steve; Engel, J.; Kimbrough, D.; Suits, M.; Hopson, George (Technical Monitor)

2001-01-01

This viewgraph presentation gives an overview of the phased array ultrasonic evaluation of the Space Shuttle Main Engine (SSME) nozzle weld. Details are given on the nondestructive testing evaluation approach, conventional shear wave and phased array techniques, and an x-ray versus phased array risk analysis. The field set-up was duplicated to the greatest extent possible in the laboratory and the phased array ultrasonic technique was developed and validated prior to weld evaluation. Results are shown for the phased array ultrasonic evaluation and conventional ultrasonic evaluation results.

Development of automatic reactor vessel inspection systems; development of data acquisition and analysis system for the nuclear vessel weld

Energy Technology Data Exchange (ETDEWEB)

Lee, Jong Po; Park, C. H.; Kim, H. T.; Noh, H. C.; Lee, J. M.; Kim, C. K.; Um, B. G. [Research Institute of KAITEC, Seoul (Korea)

2002-03-01

The objective of this project is to develop an automated ultrasonic data acquisition and data analysis system to examine heavy vessel welds. In order to examine nuclear vessel welds including reactor pressure vessel(RPV), huge amount of ultrasonic data from 6 channels should be able to be on-line processed. In addition, ultrasonic transducer scanning device should be remotely controlled, because working place is high radiation area. This kind of an automated ultrasonic testing equipment has not been developed domestically yet. In order to develop an automated ultrasonic testing system, RPV ultrasonic testing equipments developed in foreign countries were investigated and the capability of high speed ultrasonic signal processing hardwares was analyzed. In this study, ultrasonic signal processing system was designed. And also, ultrasonic data acquisition software was developed. The new systems were tested on the RPV welds of Ulchin Unit 6 to confirm their functions and capabilities. They worked very well as designed and the tests were successfully completed. 13 refs., 34 figs., 11 tabs. (Author)

Hydrogen attack evaluation of boiler tube using ultrasonic wave

International Nuclear Information System (INIS)

Won, Soon Ho; Hyun, Yang Ki; Lee, Jong O; Cho, Kyung Shik; Lee, Jae Do

2001-01-01

The presence of hydrogen in industrial plants is a source of damage. Hydrogen attack is one such form of degradation and often causing large tube ruptures that necessitate an immediate shutdown. Hydrogen attack may reduce the fracture toughness as well as the strength of steels. This reduction is caused partially by the presence of cavities and microcracks at the grain boundaries. In the past several techniques have been used with limited results. This paper describes the application of an ultrasonic velocity, attenuation and backscatter techniques for detecting the presence of hydrogen damage in utility boiler tubes. Ultrasonic tests showed a decrease in wave velocity and an increase in attenuation. Such results demonstrate the potential for ultrasonic nondestructive testing to quantify damage. Based on this study, recommendations are that both velocity and attenuation be used to detect hydrogen attack in steels.

Ultrasonic decontamination robot

International Nuclear Information System (INIS)

Patenaude, R.S.

1984-01-01

An ultrasonic decontamination robot removes radioactive contamination from the internal surface of the inlet and outlet headers, divider plate, tube sheet, and lower portions of tubes of a nuclear power plant steam generator. A programmable microprocessor controller guides the movement of a robotic arm mounted in the header manway. An ultrasonic transducer having a solvent delivery subsystem through which ultrasonic action is achieved is moved by the arm over the surfaces. A solvent recovery suction tube is positioned within the header to remove solvent therefrom while avoiding interference with the main robotic arm. The solvent composition, temperature, pressure, viscosity, and purity are controlled to optimize the ultrasonic scrubbing action. The ultrasonic transducer is controlled at a power density, frequency, and on-off mode cycle such as to optimize scrubbing action within the range of transducer-to-surface distance and solvent layer thickness selected for the particular conditions encountered. Both solvent and transducer control actions are optimized by the programmable microprocessor. (author)

An ultrasonic waveguide for nuclear power plants

International Nuclear Information System (INIS)

Watkins, R.D.; Gillespie, A.B.; Deighton, M.O.; Pike, R.B.

1983-01-01

The value of ultrasonic techniques in nuclear plants is well established. However, in most cases nuclear power plants present an extremely hostile environment for an ultrasonic transducer. The paper presents a novel technique for introducing an ultrasound into hostile liquid environments using a new form of ultrasonic waveguide. Using this approach, a standard transducer arrangement is sited in a hospitable area and conveys the ultrasound along the guide to the required beam-emission collection position. The design of a single-mode ultrasonic waveguide is described. The ultrasound is conveyed along a stainless steel strip of rectangular cross-section. The transference of energy between the strip and the liquid is achieved through a highly efficient mode-conversion process. This process overcomes the usual problems of mis-match of acoustic impedances of stainless steel and liquids, and also produces a highly collimated beam of ultrasound. Tests of a 10-m-long waveguide using these techniques are described, achieving signal-to-noise ratios in the region of 40 dB. (author)

Automated phased array ultrasonic inspection system for rail wheel sets

International Nuclear Information System (INIS)

Grosser, Paul; Weiland, M.G.

2013-01-01

This paper covers the design, system automation, calibration and validation of an automated ultrasonic system for the inspection of new and in service wheel set assemblies from diesel-electric locomotives and gondola cars. This system uses Phased Array (PA) transducers for flaw detection and Electro-Magnetic Acoustic Transducers (EMAT) for the measurement of residual stress. The system collects, analyses, evaluates and categorizes the wheel sets automatically. This data is archived for future comparison and trending. It is also available for export to a portal lathe for increased efficiency and accuracy of machining, therefore allowing prolonged wheel life.

Development and application of the ultrasonic technologies in nuclear engineering

International Nuclear Information System (INIS)

Lebedev, Nikolay; Krasilnikov, Dmitry; Vasiliev, Albert; Dubinin, Gennady; Yurmanov, Viktor

2012-09-01

fractions. Parameters for ultrasonic treatment were optimized based on both traditional cleaning fluids (acids, alkali, etc.) and modern detergents. Industrial tests showed that the ultrasonic fuel tube treatment has resulted in fuel assembly rack shape improvement, stress mitigation, and reduced assembly deformation during the manufacturing process. Ultrasonic treatment has allowed reducing about up to twice as much the forces occurring during insertion of tubes into spacer grids and fuel rods into the assembly racks. The crud deposition on fuel rod surfaces is a challenge for nuclear reactors. An effective ultrasonic cleaning technology has been developed for VVER fuel of the Novovoronezh NPP. Its use resulted in higher reactor reliability and increased fuel assembly operation time. Ultrasound application for moulding powder materials for pressing increases the sintered ceramics density and strength, and improves the surface quality. The technology was tested with zirconium oxide powder and was recommended to be used to manufacture fuel pellets with hard-to-press materials, e.g. MOX fuel. Moreover, ultrasonic treatment appears to be expedient for manufacturing of fully filled fuel elements. (authors)

Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

Science.gov (United States)

Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

2016-04-01

Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

Measurement of a 3D Ultrasonic Wavefield Using Pulsed Laser Holographic Microscopy for Ultrasonic Nondestructive Evaluation

Directory of Open Access Journals (Sweden)

Xing Wang

2018-02-01

Full Text Available In ultrasonic array imaging, 3D ultrasonic wavefields are normally recorded by an ultrasonic piezo array transducer. Its performance is limited by the configuration and size of the array transducer. In this paper, a method based on digital holographic interferometry is proposed to record the 3D ultrasonic wavefields instead of the array transducer, and the measurement system consisting of a pulsed laser, ultrasonic excitation, and synchronization and control circuit is designed. A consecutive sequence of holograms of ultrasonic wavefields are recorded by the system. The interferograms are calculated from the recorded holograms at different time sequence. The amplitudes and phases of the transient ultrasonic wavefields are recovered from the interferograms by phase unwrapping. The consecutive sequence of transient ultrasonic wavefields are stacked together to generate 3D ultrasonic wavefields. Simulation and experiments are carried out to verify the proposed technique, and preliminary results are presented.

An automatic monitoring system of leak current for testing TGC detectors based on LabVIEW

International Nuclear Information System (INIS)

Feng Cunfeng; Lu Taiguo; Yan Zhen; Wang Suojie; Zhu Chengguang; Sun Yansheng; He Mao

2005-01-01

An automatic monitoring system of leak current for testing TGC detectors with high voltage was set up by using the graphic LabVIEW platform and NI 4351 data acquisition card. The leak current was automatically monitored and recorded with this system, the time and the value of the leak current were showed instantly. Good efficiency and precision of monitoring were obtained. (authors)

Automatic test equipment for C and I of compact LWR

International Nuclear Information System (INIS)

Mayya, Anuradha; Marathe, P.P.; Madala, Kalyan C.

2014-01-01

The C and I of compact LWR consist of a wide variety of electronic modules. Testing of these modules manually was found to be very cumbersome. To ease the testing of these modules, Automatic Test Equipments (ATE) were developed jointly by BARC and ECIL. This paper describes the design of two ATEs for testing 69 types of modules. A power supply ATE was developed for 43 types of power supply modules of type AC-AC, AC-DC, DC-DC and signal conditioning modules. A VME ATE was developed to test 26 types of VME bus based and other microcontroller based non-bussed modules. These ATEs are used for the automated black box testing of modules by feeding power and control inputs and checking the outputs without operator intervention. This paper describes the important considerations in design and the major design challenges. (author)

Comparison between sensitivities of quality control methods using ultrasonic waves, radiography and acoustic emission for the thick welded joint testing

International Nuclear Information System (INIS)

Asty, Michel; Birac, Claude

1981-09-01

The testing of the thick welded joints of the nuclear industry is carried out by radiography and ultrasonics on completion of welding. When a fault is found, its repair requires a sometimes deep cut down to the position of the fault, then filling in of the cut by hand welding with a coated electrode. This very costly operation also involves the risk of causing new defects when building up by hand. Listening to the acoustic emission during the welding has been considered in order to seek the possibility of detecting defects when they appear, or soon after. The industrial use of this method would make an instant repair of the defective areas possible at less cost and with greater reliability. The study presented concerns the comparison between the results of the various non-destructive testing methods: radiography, ultrasonics and acoustic emission, for a thick welded joint in which the defects have been brought about [fr

Automatic ultrasonic inspection of pipeline girth weldswith a corrosive resistant alloy (Cra) layer

International Nuclear Information System (INIS)

Ent, Jan Van Der; Portzgen, Niels; Findlay, Niele; Nupen, Oddbjorn; Endal, Geir; Forli, Olav

2007-01-01

There is very limited experience in the Offshore Pipeline industry regarding the Automated Ultrasonic Inspection of Austenitic Girth Welds with CRA layers. The AUT inspection technique to be used for Austenitic welds having CRA layers deviates from the standard approach, which is described within internationally available AUT inspection standards. Due to the coarse grain and anisotropic structure of the weld material, special designed ultrasonic probes and adapted AUT system inspection software were required for examination of the Nome Satellite CRA welds. The 'new' inspection approach was subject for qualification and validation in order to demonstrate that the proposed technique could fulfill stringent inspection requirements which are applicable for the reeling process. Experiences from former projects are difficult to find, since this was the first clad pipeline to be reeled. To determine the overall qualification program to be performed for the Nome Satellite project, reference has been made to the existing development experiences on CRA weld inspection from the Shell Bonga project. The available defect population was obtained out of real CRA pipeline production welds and were therefore of a naturally coarse. Representatives from Technip, Statoil and DNV performed an audit at RTD premises with the objective to draw up an inventory of the performed CRA qualification work and to judge whether this work could be used for the benefit of the Nome Satellite project. It has been concluded that the existing CRA qualification work could be used to complement the Nome Satellite scope of CRA qualification work. As a result the statistical uncertainties were reduced merging the both qualification program results (referenced qualification data and additional Nome Satellite Field qualification work)

The reliability of ultrasonic inspection and the critical defect size

International Nuclear Information System (INIS)

Vasilchenko, G.S.; Bely, V.E.; Ovchinnikov, A.V.; Rivkin, E.Yu.

1991-01-01

The ability to detect fabrication and service-induced defects in the welded joints of components and pipelines in nuclear power stations by ultrasonic inspection when this is conducted by using standard instruments and procedures appears to be insufficient. This fact was confirmed by the research carried out in PISC program and other studies. In order to increase the accuracy of measurement and to obtain the additional information on the character of any defect in ultrasonic testing as well as the validity of applying nondestructive testing data to strength calculation, scientific researches have been promoted and carried out in the USSR in a program under the guidance of NPO CNIITMASH. The reliability of the ultrasonic control of welded joints and the ways and means for its improvement are discussed. The presentation of the parameters realized by the ultrasonic inspection of defects in the form of schema for the use in strength calculation is explained. The calculation of stress intensity factor, the estimation of critical defect size, and the estimation of acceptable defect size are reported. (K.I.)

Ultrasonic unit for line-by-line ultrasonic scanning of bodies

International Nuclear Information System (INIS)

Soldner, R.

1978-01-01

The ultrasonic unit for medical diagnostics operates by the sectorial scanning principle, which avoids direct coupling of the transducer head to the surface of the body. For this purpose, several transmitter/receiver units (approx. 100) are arranged on a partial ring of a circular arc and the ultrasonic beams, which can be triggered sequentially in time, are directed at a common intersection behind the ultrasonic window of the unit, i.e., outside the unit. A mechanical system is employed to set and adjust the partial ring carrying the transmitter/receiver units. (DG) [de

Resolution improvement of ultrasonic echography methods in non destructive testing by adaptative deconvolution

International Nuclear Information System (INIS)

Vivet, L.

1989-01-01

The ultrasonic echography has a lot of advantages which make it attractive for nondestructive testing. But the important acoustic energy useful to go through very attenuating materials can be got only with resonant translators, that is a limit for the resolution on measured echograms. This resolution can be improved by deconvolution. But this method is a problem for austenitic steel. Here is developed a method of time deconvolution which allows to take in account the characteristics of the wave. A first step of phase correction and a second step of spectral equalization which gives back the spectral contents of ideal reflectivity. The two steps use fast Kalman filters which reduce the cost of the method

Further Investigations on Simultaneous Ultrasonic Coal Flotation

Directory of Open Access Journals (Sweden)

Safak Gokhan Ozkan

2017-09-01

Full Text Available This study investigates the flotation performance of a representative hard coal slime sample (d80 particle size of minus 0.2 mm obtained from the Prosper-Haniel coal preparation plant located in Bottrop, Germany. Flotation was carried out with a newly designed flotation cell refurbished from an old ultrasonic cleaning bath (2.5 L volume equipped with a single frequency (35 kHz and two different power levels (80–160 W and a sub-aeration-type flotation machine operating at a stable impeller speed (1200 rpm and air rate (2.5 L/min. The reagent combination for conventional and simultaneous ultrasonic coal flotation tests was Ekofol-440 at variable dosages (40–300 g/t with controlling water temperature (20–25 °C at natural pH (6.5–7.0. The batch coal flotation results were analyzed by comparing the combustible recovery (% and separation efficiency (% values, taking mass yield and ash concentrations of the froths and tailings into account. It was found that simultaneous ultrasonic coal flotation increased yield and recovery values of the floated products with lower ash values than the conventional flotation despite using similar reagent dosages. Furthermore, particle size distribution of the ultrasonically treated and untreated coals was measured. Finely distributed coal particles seemed to be agglomerated during the ultrasonic treatment, while ash-forming slimes were removed by hydrodynamic cavitation.

Ultrasonic and advanced methods for nondestructive testing and material characterization

National Research Council Canada - National Science Library

Chen, C. H

2007-01-01

... and physics among others. There are at least two dozen NDT methods in use. In fact any sensor that can examine the inside of material nondestructively is useful for NDT. However the ultrasonic methods are still most popular because of its capability, flexibility, and relative cost effectiveness. For this reason this book places a heavy emphasis...

Hardware-in-the-Loop Test for Automatic Voltage Regulator of Synchronous Condenser

DEFF Research Database (Denmark)

Nguyen, Ha Thi; Yang, Guangya; Nielsen, Arne Hejde

2018-01-01

Automatic voltage regulator (AVR) plays an important role in volt/var control of synchronous condenser (SC) in power systems. Test AVR performance in steady-state and dynamic conditions in real grid is expensive, low efficiency, and hard to achieve. To address this issue, we implement hardware...

Reactor protection system with automatic self-testing and diagnostic

International Nuclear Information System (INIS)

Gaubatz, D.C.

1996-01-01

A reactor protection system is disclosed having four divisions, with quad redundant sensors for each scram parameter providing input to four independent microprocessor-based electronic chassis. Each electronic chassis acquires the scram parameter data from its own sensor, digitizes the information, and then transmits the sensor reading to the other three electronic chassis via optical fibers. To increase system availability and reduce false scrams, the reactor protection system employs two levels of voting on a need for reactor scram. The electronic chassis perform software divisional data processing, vote 2/3 with spare based upon information from all four sensors, and send the divisional scram signals to the hardware logic panel, which performs a 2/4 division vote on whether or not to initiate a reactor scram. Each chassis makes a divisional scram decision based on data from all sensors. Automatic detection and discrimination against failed sensors allows the reactor protection system to automatically enter a known state when sensor failures occur. Cross communication of sensor readings allows comparison of four theoretically ''identical'' values. This permits identification of sensor errors such as drift or malfunction. A diagnostic request for service is issued for errant sensor data. Automated self test and diagnostic monitoring, sensor input through output relay logic, virtually eliminate the need for manual surveillance testing. This provides an ability for each division to cross-check all divisions and to sense failures of the hardware logic. 16 figs

Ultrasonic assessment of additive manufactured Ti-6Al-4V

Science.gov (United States)

Schehl, Norman; Kramb, Vicki; Dierken, Josiah; Aldrin, John; Schwalbach, Edwin; John, Reji

2018-04-01

Additive Manufacturing (AM) processes offer the potential for manufacturing cost savings and rapid insertion into service through production of near net shape components for complicated structures. Use of these parts in high reliability applications such as those in the aerospace industry will require nondestructive characterization methods to ensure post-process material quality in as-built condition. Ultrasonic methods can be used for this quality verification. Depending on the application, the service life of AM components can be sensitive to the part surface condition. The surface roughness and layered structure inherent to the electron-beam powder-bed fusion process necessitates new approaches to evaluate subsurface material integrity in its presence. Experimental methods and data analytics may improve the evaluation of as-built additively manufactured materials. This paper discusses the assessment of additively manufactured EBM Ti-6Al-4V panels using ultrasonic methods and the data analytics applied to evaluate material integrity. The assessment was done as an exploratory study as the discontinuities of interest in these test samples were not known when the measurements were performed. Water immersion ultrasonic techniques, including pulse-echo and through transmission with 10 MHz focused transducers, were used to explore the material integrity of as-built plates. Subsequent destructive mechanical tests of specimens extracted from the plates provided fracture locations indicating critical flaws. To further understand the effect of surface-roughness, an evaluation of ultrasonic response in the presence of as-built surfaces and with the surface removed was performed. The assessment of additive manufactured EBM Ti-6Al-4V panels with ultrasonic techniques indicated that ultrasonic energy was attenuated by the as-built surface roughness. In addition, feature detection was shown to be sensitive to experimental ultrasonic parameters and flaw morphology.

Automatic Identification System (AIS) Transmit Testing in Louisville Phase 2

Science.gov (United States)

2014-08-01

Firewall Louisville QM 65.206.28.x NAIS Site Controller PC RS232 Serial cable TV32 Computer Cmd Center Serial splitter SAAB R40 AIS Base Station...172.17.14.6 Rack mount computer AIS Radio Interface Ethernet Switch 192.168.0.x Firewall Cable Modem 192.168.0.1 VTS Accred. Boundary serial connection...Automatic Identification System ( AIS ) Transmit Testing in Louisville Phase 2 Distribution Statement A: Approved for public release

Development of automatic reactor vessel inspection systems: development of data acquisition and analysis system for the nuclear vessel weld

Energy Technology Data Exchange (ETDEWEB)

Park, C. H.; Lim, H. T.; Um, B. G. [Korea Advanced Institute of Science and Technology, Taejeon (Korea)

2001-03-01

The objective of this project is to develop an automated ultrasonic data acquisition and data analysis system to examine the reactor vessel weldsIn order to examine nuclear vessel welds including reactor pressure vessel(RPV), huge amount of ultrasonic data from 6 channels should be able to be on-line processed. In addition, ultrasonic transducer scanning device should be remotely controlled, because working place is high radiation area. This kind of an automated ultrasonic testing equipment has not been developed domestically yet In order to develop an automated ultrasonic testing system, RPV ultrasonic testing equipments developed in foreign countries were investigated and the capability of high speed ultrasonic signal processing hardwares was analyzed in this study, ultrasonic signal processing system was designed. And also, ultrasonic data acquisition and analysis software was developed. 11 refs., 6 figs., 9 tabs. (Author)

An advanced ultrasonic technique for slow and void fraction measurements of two-phase flow

International Nuclear Information System (INIS)

Faccini, J.L.H.; Su, J.; Harvel, G.D.; Chang, J.S.

2004-01-01

In this paper, we present a hybrid type counterpropagating transmission ultrasonic technique (CPTU) for flow and time averaging ultrasonic transmission intensity void fraction measurements (TATIU) of air-water two-phase flow, which is tested in the new two-phase flow test section mounted recently onto an existing single phase flow rig. The circular pipe test section is made of 51.2 mm stainless steel, followed by a transparent extruded acrylic pipe aimed at flow visualization. The two-phase flow rig operates in several flow regimes: bubbly, smooth stratified, wavy stratified and slug flow. The observed flow patterns are compared with previous experimental and numerical flow regime map for horizontal two phase flows. These flow patterns will be identified by time averaging transmission intensity ultrasonic techniques which have been developed to meet this particular application. A counterpropagating transmission ultrasonic flowmeter is used to measure the flow rate of liquid phase. A pulse-echo TATIU ultrasonic technique used to measure the void fraction of the horizontal test section is presented. We can draw the following conclusions: 1) the ultrasonic system was able to characterize the 2 flow patterns simulated (stratified and plug flow); 2) the results obtained for water volumetric fraction require more experimental work to determine exactly the technique uncertainties but, a priori, they are consistent with earlier work; and 3) the experimental uncertainties can be reduced by improving the data acquisition system, changing the acquisition time interval from seconds to milliseconds

Quadrature demodulation based circuit implementation of pulse stream for ultrasonic signal FRI sparse sampling

International Nuclear Information System (INIS)

Shoupeng, Song; Zhou, Jiang

2017-01-01

Converting ultrasonic signal to ultrasonic pulse stream is the key step of finite rate of innovation (FRI) sparse sampling. At present, ultrasonic pulse-stream-forming techniques are mainly based on digital algorithms. No hardware circuit that can achieve it has been reported. This paper proposes a new quadrature demodulation (QD) based circuit implementation method for forming an ultrasonic pulse stream. Elaborating on FRI sparse sampling theory, the process of ultrasonic signal is explained, followed by a discussion and analysis of ultrasonic pulse-stream-forming methods. In contrast to ultrasonic signal envelope extracting techniques, a quadrature demodulation method (QDM) is proposed. Simulation experiments were performed to determine its performance at various signal-to-noise ratios (SNRs). The circuit was then designed, with mixing module, oscillator, low pass filter (LPF), and root of square sum module. Finally, application experiments were carried out on pipeline sample ultrasonic flaw testing. The experimental results indicate that the QDM can accurately convert ultrasonic signal to ultrasonic pulse stream, and reverse the original signal information, such as pulse width, amplitude, and time of arrival. This technique lays the foundation for ultrasonic signal FRI sparse sampling directly with hardware circuitry. (paper)

Standard guide for evaluating performance characteristics of phased-Array ultrasonic testing instruments and systems

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 This guide describes procedures for evaluating some performance characteristics of phased-array ultrasonic examination instruments and systems. 1.2 Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this guide are expressed in terms that relate to their potential usefulness for ultrasonic examinations. Other electronic instrument characteristics in phased-array units are similar to non-phased-array units and may be measured as described in E 1065 or E 1324. 1.3 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be evaluated. 1.4 This guide establishes no performance limits for examination systems; if such acceptance criteria ar...

Advanced ultrasonic inspections

International Nuclear Information System (INIS)

Ghia, S.

1990-08-01

Acoustic Emission (AE) continuous monitoring and periodical inspections by advanced ultrasonic have been applied to evaluate defect evolution within a PWR reduced scale (1:5) pressure vessel subjected to cyclic mechanical fatigue test. This experimental activity has been carried out in the frame of the Primary Circuit Component Life Prediction programme. In the time period covered by this report actions were performed as following: (1) Ultrasonic examination by multifrequency acoustic holography to evaluate defect evolution subsequently repair and heat treatment of the R2 vessel carried out in March 1988. For the purpose, measurements were performed both at 0 and 200 bar of internal pressure. As uniformity of the procedures adopted, for calibration and testing, made the results comparable with the previous ones no evidence for significant growing of the examined defects has been found. (2) Acoustic emission monitoring has then been carried out during fatigue test from 416000 to 565000 fatigue cycles. Analysis of a large amount of data has been performed paying particular attention to the distinction between friction phenomena and crack growth in order to obtain a correct diagnosis of flaw evolution. The signal duration distribution and the correlation of AE appearance time versus load cycle phase were considered to characterise stick-slip processes. A general intensification of AE activity has been recorded during this last period of monitoring and previous known AE sources were confirmed together with the appearance of new AE sources some of them correlable with real defects

Ultrasonic imaging of material flaws exploiting multipath information

Science.gov (United States)

Shen, Xizhong; Zhang, Yimin D.; Demirli, Ramazan; Amin, Moeness G.

2011-05-01

In this paper, we consider ultrasonic imaging for the visualization of flaws in a material. Ultrasonic imaging is a powerful nondestructive testing (NDT) tool which assesses material conditions via the detection, localization, and classification of flaws inside a structure. Multipath exploitations provide extended virtual array apertures and, in turn, enhance imaging capability beyond the limitation of traditional multisensor approaches. We utilize reflections of ultrasonic signals which occur when encountering different media and interior discontinuities. The waveforms observed at the physical as well as virtual sensors yield additional measurements corresponding to different aspect angles. Exploitation of multipath information addresses unique issues observed in ultrasonic imaging. (1) Utilization of physical and virtual sensors significantly extends the array aperture for image enhancement. (2) Multipath signals extend the angle of view of the narrow beamwidth of the ultrasound transducers, allowing improved visibility and array design flexibility. (3) Ultrasonic signals experience difficulty in penetrating a flaw, thus the aspect angle of the observation is limited unless access to other sides is available. The significant extension of the aperture makes it possible to yield flaw observation from multiple aspect angles. We show that data fusion of physical and virtual sensor data significantly improves the detection and localization performance. The effectiveness of the proposed multipath exploitation approach is demonstrated through experimental studies.

Effect of the simulated periodontal ligament on cast post-and-core removal using an ultrasonic device

Directory of Open Access Journals (Sweden)

Manoel Brito-Junior

2010-10-01

Full Text Available ABSTRACT OBJECTIVE: The aim of this study was to evaluate the effect of simulated periodontal ligament (SPDL on custom cast dowel and core removal by ultrasonic vibration. MATERIAL AND METHODS: Thirty-two human maxillary canines were included in resin cylinders with or without SPDL made from polyether impression material. In order to allow tensile testing, the roots included in resin cylinders with SPDL were fixed to cylinders with two stainless steel wires. Post-holes were prepared by standardizing the length at 8 mm and root canal impressions were made with self-cured resin acrylic. Cast dowel and core sets were fabricated and luted with Panavia F resin cement. Half of the samples were submitted to ultrasonic vibration before the tensile test. Data were analyzed statistically by two-way ANOVA and Tukey's post-hoc tests (p<0.05. RESULTS: The ultrasonic vibration reduced the tensile strength of the samples directly included in resin cylinders. There was no difference between the values, whether or not ultrasonic vibration was used, when the PDL was simulated. However, the presence of SPDL affected the tensile strength values even when no ultrasonic vibration was applied. CONCLUSION: Simulation of PDL has an effect on both ultrasonic vibration and tensile testing.

High-temperature ultrasonic measurements applied to directly heated samples

International Nuclear Information System (INIS)

Moore, R.I.; Taylor, R.E.

1984-01-01

High-temperature ultrasonic measurements of Young's modulus were made of graphite samples heated directly. The samples were cylindrical rods of the same geometry as that used in the multiproperty apparatus for simultaneous/consecutive measurements of a number of thermophysical properties to high temperatures. The samples were resonated in simple longitudinal vibration modes. Measurements were performed up to 2000 K. Incorporation of ultrasonic measurements of Young's modulus in the capabilities of the multiproperty apparatus is valuable because (i) ultrasonic measurements can be related to normal destructive measurements of this property; (ii) they can be used for screening materials or acceptance testing of specimens; (iii) they can be used to increase the understanding of thermophysical properties and property correlations. (author)

A thermomechanical crystal plasticity constitutive model for ultrasonic consolidation

KAUST Repository

Siddiq, Amir

2012-01-01

We present a micromechanics-based thermomechanical constitutive model to simulate the ultrasonic consolidation process. Model parameters are calibrated using an inverse modeling approach. A comparison of the simulated response and experimental results for uniaxial tests validate and verify the appropriateness of the proposed model. Moreover, simulation results of polycrystalline aluminum using the identified crystal plasticity based material parameters are compared qualitatively with the electron back scattering diffraction (EBSD) results reported in the literature. The validated constitutive model is then used to simulate the ultrasonic consolidation process at sub-micron scale where an effort is exerted to quantify the underlying micromechanisms involved during the ultrasonic consolidation process. © 2011 Elsevier B.V. All rights reserved.

Ultrasonic testing of canning tubes in stainless steel of the EL 4 reactor

International Nuclear Information System (INIS)

Prot, A.; Monnier, P.

1964-01-01

From all the methods possible for controlling thin cans the one chosen, for numerous reasons, vas that making use of ultrasonic techniques. A method has been developed which should make it possible to carry out a rapid and efficient industrial control of canning tubes, The reasons for the choice of the ultrasonic method are given in detail, together with the principles of the method and the actual control parameters. In the present state of our research, it should be possible to control at least 50 000 tubes a year. Improvements brought about in the details of the control technique itself should make it possible to increase this rate considerably. (authors) [fr

A study on the ultrasonic measurement for damage evaluation of power plant bearing

International Nuclear Information System (INIS)

Lee, Sang Guk

2004-01-01

For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. Ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program

Test and Evaluation of Ultrasonic Additive Manufacturing (UAM) for a Large Aircraft Maintenance Shelter (LAMS) Baseplate

Science.gov (United States)

2015-03-26

37  Figure 16. Offsetting Grain Orientation ............................................................................ 46  Figure 17. LAMS...selectively dispensed through a nozzle or orifice (ASTM International, 2012: 1). Fused deposition modeling (FDM) is an example of material extrusion and...gains as a result of ultrasonic welding. Proper ultrasonic welding results in uniformity, reduction in void space, and optimal grain orientation

System and Component Software Specification, Run-time Verification and Automatic Test Generation, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — The following background technology is described in Part 5: Run-time Verification (RV), White Box Automatic Test Generation (WBATG). Part 5 also describes how WBATG...

Evaluation of Creep-Fatigue Damage in 304 Stainless Steel using Ultrasonic Non-Destructive Test

Energy Technology Data Exchange (ETDEWEB)

Lee, Sung Sik [Safetech Co. Ltd., Kimhae (Korea, Republic of); Oh, Yong Jun [Hanbat National Univ., Daejon (Korea, Republic of); Nam, Soo Woo [KISTI ReSEAT Program, Seoul (Korea, Republic of)

2011-12-15

It is well known that grain boundary cavitation is the main failure mechanism in austenitic stainless steel under tensile hold creep-fatigue interaction conditions. The cavities are nucleated at the grain boundary during cyclic loading and grow to become grain boundary cracks. The attenuation of ultrasound depends on scattering and absorption in polycrystalline materials. Scattering occurs when a propagation wave encounters microstructural discontinuities, such as internal voids or cavities. Since the density of the creepfatigue cavities increases with the fatigue cycles, the attenuation of ultrasound will also be increased with the fatigue cycles and this attenuation can be detected nondestructively. In this study, it is found that individual grain boundary cavities are formed and grow up to about 100 cycles and then, these cavities coalesce to become cracks. The measured ultrasonic attenuation increased with the cycles up to cycle 100, where it reached a maximum value and then decreased with further cycles. These experimental measurements strongly indicate that the open pores of cavities contribute to the attenuation of ultrasonic waves. However, when the cavities develop, at the grain boundary cracks whose crack surfaces are in contact with each other, there is no longer any open space and the ultrasonic wave may propagate across the cracks. Therefore, the attenuation of ultrasonic waves will be decreased. This phenomenon of maximum attenuation is very important to judge the stage of grain boundary crack development, which is the indication of the dangerous stage of the structures.

Studies on the Influence of Various factors in Ultrasonic Flaw Detection in Ferrite Steel Butt Weld Joints

International Nuclear Information System (INIS)

Baby, Sony; Balasubramanian, T.; Pardikar, R. J.

2003-01-01

Parametric studies have been conducted into the variability of the factors affecting the ultrasonic testing applied to weldments. The influence of ultrasonic equipment, transducer parameters, test technique, job parameters, defect type and characteristics on reliability far defect detection and sizing was investigated by experimentation. The investigation was able to build up substantial bank of information on the reliability of manual ultrasonic method for testing weldments. The major findings of the study separate into two parts, one dealing with correlation between ultrasonic techniques, equipment and defect parameters and inspection performance effectiveness and other with human factors. Defect detection abilities are dependent on the training, experience and proficiency of the UT operators, the equipment used, the effectiveness of procedures and techniques

A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

International Nuclear Information System (INIS)

Al-Sarraf, Z; Lucas, M

2012-01-01

Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

Spatially resolved ultrasonic attenuation in resistance spot welds: implications for nondestructive testing.

Science.gov (United States)

Mozurkewich, George; Ghaffari, Bita; Potter, Timothy J

2008-09-01

Spatial variation of ultrasonic attenuation and velocity has been measured in plane parallel specimens extracted from resistance spot welds. In a strong weld, attenuation is larger in the nugget than in the parent material, and the region of increased attenuation is surrounded by a ring of decreased attenuation. In the center of a stick weld, attenuation is even larger than in a strong weld, and the low-attenuation ring is absent. These spatial variations are interpreted in terms of differences in grain size and martensite formation. Measured frequency dependences indicate the presence of an additional attenuation mechanism besides grain scattering. The observed attenuations do not vary as commonly presumed with weld quality, suggesting that the common practice of using ultrasonic attenuation to indicate weld quality is not a reliable methodology.

Artificial Intelligence Assists Ultrasonic Inspection

Science.gov (United States)

Schaefer, Lloyd A.; Willenberg, James D.

1992-01-01

Subtle indications of flaws extracted from ultrasonic waveforms. Ultrasonic-inspection system uses artificial intelligence to help in identification of hidden flaws in electron-beam-welded castings. System involves application of flaw-classification logic to analysis of ultrasonic waveforms.

Process and device for the ultrasonic testing of slotted screws screwed into a head of a nuclear reactor fuel element for cracks

International Nuclear Information System (INIS)

Scharpenberg, R.

1986-01-01

To achieve correct echo signals, a test head is set separately on each area limited by a slot of the top of the slotted screw and the screw head is ultrasonically sounded in the direction of the suspected cracks. (orig./HP) [de

Prediction of strength of wood composite materials using ultrasonic

International Nuclear Information System (INIS)

Mahmoud, M.K.; Emam, A.

2005-01-01

Wood is a biological material integrating a very large variability of its mechanical properties (tensile and compressive), on the two directional longitudinal and transverse Ultrasonic method has been utilized to measure both wood physical and / or wood mechanical properties. The aim of this article is to show the development of ultrasonic technique for quality evaluation of trees, wood material and wood based composites. For quality assessment of these products we discuss the nondestructive evaluation of different factors such as: moisture content, temperature, biological degradation induced by bacterial attack and fungal attack. These techniques were adapted for trees, timber and wood based composites. The present study discusses the prediction of tensile and compressive strength of wood composite materials using ultrasonic testing. Empirical relationships between the tensile properties, compression strength and ultrasonic were proposed. The experimental results indicate the possibility of establishing a relationship between tensile strength and compression values. Moreover, the fractures in tensile and compressive are discussed by photographic

Use of focused ultrasonication in activity-based profiling of deubiquitinating enzymes in tissue.

Science.gov (United States)

Nanduri, Bindu; Shack, Leslie A; Rai, Aswathy N; Epperson, William B; Baumgartner, Wes; Schmidt, Ty B; Edelmann, Mariola J

2016-12-15

To develop a reproducible tissue lysis method that retains enzyme function for activity-based protein profiling, we compared four different methods to obtain protein extracts from bovine lung tissue: focused ultrasonication, standard sonication, mortar & pestle method, and homogenization combined with standard sonication. Focused ultrasonication and mortar & pestle methods were sufficiently effective for activity-based profiling of deubiquitinases in tissue, and focused ultrasonication also had the fastest processing time. We used focused-ultrasonicator for subsequent activity-based proteomic analysis of deubiquitinases to test the compatibility of this method in sample preparation for activity-based chemical proteomics. Copyright © 2016 Elsevier Inc. All rights reserved.

In-service ultrasonic inspection of nuclear reactor pressure vessels

International Nuclear Information System (INIS)

Prepechal, J.; Sulc, J.

1982-01-01

Ultrasonic tests of pressure vessels for WWER 440 reactors, type 213 V, are carried out partly manually and partly by test equipment. The inner surface of the pressure vessel is tested using device REACTORTEST TRC which is fully mobile. The outer surface of the cylindrical parts and bottoms of the body is tested using handling equipment permanently in-built under the pressure vessel and dismountable testing heads. A set of these heads may be used for two reactor units. The testing equipment REACTORTEST TRC is equipped with a TRC 800 ultrasound device. The equipment for testing the outer surface of the vessel operates with the UDAR 16 ultrasound apparatus to which may be simultaneously connected 10 ultrasound probes and six probes for acoustic feedback. The whole system of ultrasonic tests makes possible a first-rate and reliable volume control of the whole pressure vessel and all points where cracks may originate and grow. (Z.M.)

Non-destructive evaluation of concrete using ultrasonic pulse velocity

International Nuclear Information System (INIS)

Lawson, I.

2008-06-01

Ultrasonic pulse velocity is one of the most popular non-destructive techniques used in the assessment of concrete properties. This thesis investigates the relationship between using ultrasonic pulse velocity (UPV) and the conventional compressive strength tests to determine concrete uniformity. The specimens used in the studies were made of concrete with a paste content of 18% and the constituents of the specimens varied in different water-cement ratios (w/c). The UPV measurement and compressive strength tests were carried out at the concrete age of 2, 7, 15 and 28 days. The UPV and the compressive strength of concrete increase with age, but the growth rate varies with mixture proportion. A relationship curve is drawn between UPV and compressive strength for concrete having different w/c from 0.35 to 0.7. Tests were also performed using Ultrasonic Pulse Velocity Method (UPVM) in detecting discontinuity and determining its depth during the early age of concrete. The test results indicate that the UPVM can be used to assess the in-situ properties of concrete or for quality control on site. The accuracy of the UPVM in detecting discontinuities ranges from 55.75 to 98.70% for ages 3 to 28 (full strength) respectively. (au)