Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels

International Nuclear Information System (INIS)

Mente, Tobias

2015-01-01

Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

Science.gov (United States)

Verma, Jagesvar; Taiwade, Ravindra V.

2016-11-01

This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

Determination of ferrite formation coefficient of tin in an austenitic stainless steel by the diffusion couple method

International Nuclear Information System (INIS)

Marchive, Daniel; Treheux, Daniel; Guiraldenq, Pierre

1976-01-01

The ferritic action of tin for a 18-10 stainless steel has been measured by two different methods: the first is based on the diffusion couple method and the graphical representation of compositions in a diagram α/α + γ/γ corresponding to ferrite and austenitic elements of the steel. In the second method, ferrite formation is analyzed in small ingots prepared with different chromium and tin concentrations. Ferrite coefficient of tin, compared to chromium is 0.25 with diffusion couples and this value is in good agreement with the classical method [fr

Paraequilibrium Carburization of Duplex and Ferritic Stainless Steels

Science.gov (United States)

Michal, G. M.; Gu, X.; Jennings, W. D.; Kahn, H.; Ernst, F.; Heuer, A. H.

2009-08-01

AISI 301 and E-BRITE stainless steels were subjected to low-temperature (743 K) carburization experiments using a commercial technology developed for carburization of 316 austenitic stainless steels. The AISI 301 steel contained ~40 vol pct ferrite before carburization but had a fully austenitic hardened case, ~20- μm thick, and a surface carbon concentration of ~8 at. pct after treatment; this “colossal” paraequilibrium carbon supersaturation caused an increase in lattice parameter of ~3 pct. The E-BRITE also developed a hardened case, 12- to 18- μm thick, but underwent a more modest (~0.3 pct) increase in lattice parameter; the surface carbon concentration was ~10 at. pct. While the hardened case on the AISI 301 stainless steel appeared to be single-phase austenite, evidence for carbide formation was apparent in X-ray diffractometer (XRD) scans of the E-BRITE. Paraequilibrium phase diagrams were calculated for both AISI 301 and E-BRITE stainless steels using a CALPHAD compound energy-based interstitial solid solution model. In the low-temperature regime of interest, and based upon measured paraequilibrium carbon solubilities, more negative Cr-carbon interaction parameters for austenite than those in the current CALPHAD data base may be appropriate. A sensitivity analysis involving Cr-carbon interaction parameters for ferrite found a strong dependence of carbon solubility on relatively small changes in the magnitude of these parameters.

Effect of residual stress on fatigue crack propagation at 200 C in a welded joint austenitic stainless steel - ferritic steel

International Nuclear Information System (INIS)

Zahouane, A.I.; Gauthier, J.P.; Petrequin, P.

1988-01-01

Fatigue resistance of heterogeneous welded joints between austenitic stainless steels and ferritic steels is evaluated for reactor components and more particularly effect of residual stress on fatigue crack propagation in a heterogeneous welded joint. Residual stress is measured by the hole method in which a hole is drilled through the center of a strain gage glued the surface of the materials. In the non uniform stress field a transmissibility function is used for residual stress calculation. High compression residual stress in the ferritic metal near the interface ferritic steel/weld slow down fatigue crack propagation. 5 tabs., 15 figs., 19 refs [fr

Response of cast austenitic stainless steel to low temperature plasma carburizing.

OpenAIRE

Sun, Yong

2008-01-01

The response of a cast 316 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. The cast steel has a dendritic structure with a mix of austenite, ferrite and carbide phases. The results show that such a complex structure responds well to the carburizing process, and the inter-dendrite regions containing ferrite and carbides can be transformed to expanded austenite to form a continuous and uniform layer supersat...

Effect of nitrogen and boron on weldability of austenitic stainless steels

International Nuclear Information System (INIS)

Bhaduri, A.K.; Albert, S.K.; Srinivasan, G.; Divya, M.; Das, C.R.

2012-01-01

Hot cracking is a major problem in the welding of austenitic stainless steels, particularly the fully austenitic grades. A group of alloys of enhanced-nitrogen 316LN austenitic stainless steel is being developed for structural components of the Indian Fast Reactor programme. Studying the hot cracking behaviour of this nitrogen-enhanced austenitic stainless steel is an important consideration during welding, as this material solidifies without any residual delta ferrite in the primary austenitic mode. Nitrogen has potent effects on the solidification microstructure, and hence has a strong influence on the hot cracking behaviour. Different heats of this material were investigated, which included fully austenitic stainless steels containing 0.070.22 wt% nitrogen. Also, borated austenitic stainless steels, such as type 304B4, have been widely used in the nuclear applications primarily due to its higher neutron absorption efficiency. Weldability is a major concern for this alloy due to the formation of low melting eutectic phase that is enriched with iron, chromium, molybdenum and boron. Fully austenitic stainless steels are prone to hot cracking during welding in the absence of a small amount of delta ferrite, especially for compositions rich in elements like boron that increases the tendency to form low melting eutectics. Detailed weldability investigations were carried out on a grade 304B4 stainless steel containing 1.3 wt% boron. Among the many approaches that have been used to determine the hot cracking susceptibility of different alloys, Variable-Restraint (Varestraint) weld test and Hot Ductility (Gleeble) tests are commonly used to evaluate the weldability of austenitic alloys. Hence, investigations on these materials consisted of detailed metallurgical characterization and weldability studies that included studying both the fusion zone and liquation cracking susceptibility, using Varestraint tests at 0.254.0%, strain levels and Gleeble (thermo

Five-parameter crystallographic characteristics of the interfaces formed during ferrite to austenite transformation in a duplex stainless steel

Science.gov (United States)

Haghdadi, N.; Cizek, P.; Hodgson, P. D.; Tari, V.; Rohrer, G. S.; Beladi, H.

2018-05-01

The crystallography of interfaces in a duplex stainless steel having an equiaxed microstructure produced through the ferrite to austenite diffusive phase transformation has been studied. The five-parameter interface character distribution revealed a high anisotropy in habit planes for the austenite-ferrite and austenite-austenite interfaces for different lattice misorientations. The austenite and ferrite habit planes largely terminated on (1 1 1) and (1 1 0) planes, respectively, for the austenite-ferrite interfaces associated with Kurdjumov-Sachs (K-S) and Nishiyama-Wasserman (N-W) orientation relationships. This was mostly attributed to the crystallographic preference associated with the phase transformation. For the austenite-ferrite interfaces with orientation relationships which are neither K-S nor N-W, both austenite and ferrite habit planes had (1 1 1) orientations. Σ3 twin boundaries comprised the majority of austenite-austenite interfaces, mostly showing a pure twist character and terminating on (1 1 1) planes due to the minimum energy configuration. The second highest populated austenite-austenite boundary was Σ9, which tended to have grain boundary planes in the tilt zone due to the geometrical constraints. Furthermore, the intervariant crystallographic plane distribution associated with the K-S orientation relationship displayed a general tendency for the austenite habit planes to terminate with the (1 1 1) orientation, mainly due to the crystallographic preference associated with the phase transformation.

Evaluation of welds on a ferritic-austenitic stainless steel

International Nuclear Information System (INIS)

Pleva, J.; Johansson, B.

1984-01-01

Five different welding methods for the ferritic-austenitic steel 22Cr6Ni3MoN have been evaluated on mill welded heavy wall pipes. The corrosion resistance of the weld joints has been tested both in standard tests and in special environments, related to certain oil and gas wells. The tests were conclusive in that a welding procedure with the addition of sufficient amounts of filler metal should be employed. TIG welds without or with marginal filler addition showed poor resistance to pitting, and to boiling nitric acid. Contents of main alloying elements in ferrite and austenite phases have been measured and causes of corrosion attack in welds are discussed

Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

Science.gov (United States)

Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

2009-10-01

The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

Production and several properties of single crystal austenitic stainless steels

International Nuclear Information System (INIS)

Okamoto, Kazutaka; Yoshinari, Akira; Kaneda, Junya; Aono, Yasuhisa; Kato, Takahiko

1998-01-01

The single crystal austenitic stainless steels Type 316L and 304L were grown in order to improve the resistance to stress corrosion cracking (SCC) using a unidirectional solidification method which can provide the large size single crystals. The mechanical properties and the chemical properties were examined. The orientation and temperature dependence of tensile properties of the single crystals were measured. The yield stress of the single crystal steels are lower than those of the conventional polycrystal steels because of the grain boundary strength cannot be expected in the single crystal steels. The tensile properties of the single crystal austenitic stainless steel Type 316L depend strongly on the orientation. The tensile strength in orientation are about 200 MPa higher than those in the and orientations. The microstructure of the single crystal consists of a mixture of the continuous γ-austenitic single crystal matrix and the δ-ferrite phase so that the effects of the γ/δ boundaries on the chemical properties were studied. The effects of the δ-ferrite phases and the γ/δ boundaries on the resistance to SCC were examined by the creviced bent beam test (CBB test). No crack is observed in all the CBB test specimens of the single crystals, even at the γ/δ boundaries. The behavior of the radiation induced segregation (RIS) at the γ/δ boundaries in the single crystal austenitic stainless steel Type 316L was evaluated by the electron irradiation test in the high voltage electron microscope (HVEM). The depletion of oversized solute chromium at the γ/δ boundary in the single crystal austenitic stainless steel Type 316L is remarkably lower than that at the grain boundary in the polycrystalline-type 316L. (author)

Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

International Nuclear Information System (INIS)

De Bouvier, O.

1995-01-01

Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

Localized corrosion and stress corrosion cracking behavior of austenitic stainless steel weldments containing retained ferrite. Annual progress report, June 1, 1978--March 31, 1979

International Nuclear Information System (INIS)

Savage, W.F.; Duquette, D.J.

1979-03-01

Localized corrosion and stress corrosion cracking experiments have been performed on single phase 304 stainless steel alloys and autogeneous weldments containing retained delta ferrite as a second phase. The results of the pitting experiments show that the pressure of delta ferrite decreases localized corrosion resistance with pits initiating preferentially at delta ferrite--gamma austenite interphase boundaries. This increased susceptibility is reversible with elevated temperature heat treatments which revert the metastable ferrite phase to the equilibrium austenite phase

Ferritic stainless steels: corrosion resistance + economy

International Nuclear Information System (INIS)

Remus, A.L.

1976-01-01

Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

Study of irradiation damage structures in austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Hamada, Shozo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1997-08-01

The irradiation damage microstructures in austenitic stainless steels, which have been proposed to be a candidate of structural materials of a fusion reactor, under ions and neutrons irradiation have been studied. In ion irradiation experiments, cross-sectional observation of the depth distribution of damage formed due to ion irradiation became available. Comparison and discussion between experimental results with TEM and the calculated ones in the depth profiles of irradiation damage microstructures. Further, dual-phase stainless steels, consisted of ferritic/austenitic phases, showed irradiation-induced/enhanced precipitation during ion irradiation. High Flux Isotope Reactor with high neutron fluxes was employed in neutron-irradiation experiments. Swelling of 316 steel showed irradiation temperature dependence and this had strong correlation with phase instability under heavy damage level. Swelling resistance of Ti-modified austenitic stainless steel, which has good swelling resistance, decreased during high damage level. This might be caused by the instability of Ti-carbide particles. The preparation method to reduce higher radioactivity of neutron-irradiated TEM specimen was developed. (author). 176 refs.

Study of irradiation damage structures in austenitic stainless steels

International Nuclear Information System (INIS)

Hamada, Shozo

1997-08-01

The irradiation damage microstructures in austenitic stainless steels, which have been proposed to be a candidate of structural materials of a fusion reactor, under ions and neutrons irradiation have been studied. In ion irradiation experiments, cross-sectional observation of the depth distribution of damage formed due to ion irradiation became available. Comparison and discussion between experimental results with TEM and the calculated ones in the depth profiles of irradiation damage microstructures. Further, dual-phase stainless steels, consisted of ferritic/austenitic phases, showed irradiation-induced/enhanced precipitation during ion irradiation. High Flux Isotope Reactor with high neutron fluxes was employed in neutron-irradiation experiments. Swelling of 316 steel showed irradiation temperature dependence and this had strong correlation with phase instability under heavy damage level. Swelling resistance of Ti-modified austenitic stainless steel, which has good swelling resistance, decreased during high damage level. This might be caused by the instability of Ti-carbide particles. The preparation method to reduce higher radioactivity of neutron-irradiated TEM specimen was developed. (author). 176 refs

Impact Strength of Austenitic and Ferritic-Austenitic Cr-Ni Stainless Cast Steel in -40 and +20°C Temperature

Directory of Open Access Journals (Sweden)

Kalandyk B.

2014-10-01

Full Text Available Studies described in this paper relate to common grades of cast corrosion resistant Cr-Ni steel with different matrix. The test materials were subjected to heat treatment, which consisted in the solution annealing at 1060°C followed by cooling in water. The conducted investigations, besides the microstructural characteristics of selected cast steel grades, included the evaluation of hardness, toughness (at a temperature of -40 and +20oC and type of fracture obtained after breaking the specimens on a Charpy impact testing machine. Based on the results of the measured volume fraction of ferrite, it has been found that the content of this phase in cast austenitic steel is 1.9%, while in the two-phase ferritic-austenitic grades it ranges from 50 to 58%. It has been demonstrated that within the scope of conducted studies, the cast steel of an austenitic structure is characterised by higher impact strength than the two-phase ferritic-austenitic (F-A grade. The changing appearance of the fractures of the specimens reflected the impact strength values obtained in the tested materials. Fractures of the cast austenitic Cr-Ni steel obtained in these studies were of a ductile character, while fractures of the cast ferritic-austenitic grade were mostly of a mixed character with the predominance of brittle phase and well visible cleavage planes.

Characterization of phase properties and deformation in ferritic-austenitic duplex stainless steels by nanoindentation and finite element method

International Nuclear Information System (INIS)

Schwarm, Samuel C.; Mburu, Sarah; Ankem, Sreeramamurthy

2016-01-01

The phase properties and deformation behavior of the δ–ferrite and γ–austenite phases of CF–3 and CF–8 cast duplex stainless steels were characterized by nanoindentation and microstructure-based finite element method (FEM) models. We evaluated the elastic modulus of each phase and the results indicate that the mean elastic modulus of the δ–ferrite phase is greater than that of the γ–austenite phase, and the mean nanoindentation hardness values of each phase are approximately the same. Furthermore, the elastic FEM model results illustrate that greater von Mises stresses are located within the δ–ferrite phase, while greater von Mises strains are located in the γ–austenite phase in response to elastic deformation. The elastic moduli calculated by FEM agree closely with those measured by tensile testing. Finally, the plastically deformed specimens exhibit an increase in misorientation, deformed grains, and subgrain structure formation as measured by electron backscatter diffraction (EBSD).

A Review on the Potential Use of Austenitic Stainless Steels in Nuclear Fusion Reactors

Science.gov (United States)

Şahin, Sümer; Übeyli, Mustafa

2008-12-01

Various engineering materials; austenitic stainless steels, ferritic/martensitic steels, vanadium alloys, refractory metals and composites have been suggested as candidate structural materials for nuclear fusion reactors. Among these structural materials, austenitic steels have an advantage of extensive technological database and lower cost compared to other non-ferrous candidates. Furthermore, they have also advantages of very good mechanical properties and fission operation experience. Moreover, modified austenitic stainless (Ni and Mo free) have relatively low residual radioactivity. Nevertheless, they can't withstand high neutron wall load which is required to get high power density in fusion reactors. On the other hand, a protective flowing liquid wall between plasma and solid first wall in these reactors can eliminate this restriction. This study presents an overview of austenitic stainless steels considered to be used in fusion reactors.

Hardness analysis of welded joints of austenitic and duplex stainless steels

Science.gov (United States)

Topolska, S.

2016-08-01

Stainless steels are widely used in the modern world. The continuous increase in the use of stainless steels is caused by getting greater requirements relating the corrosion resistance of all types of devices. The main property of these steels is the ability to overlap a passive layer of an oxide on their surface. This layer causes that they become resistant to oxidation. One of types of corrosion-resistant steels is ferritic-austenitic steel of the duplex type, which has good strength properties. It is easily formable and weldable as well as resistant to erosion and abrasive wear. It has a low susceptibility to stress-corrosion cracking, to stress corrosion, to intercrystalline one, to pitting one and to crevice one. For these reasons they are used, among others, in the construction of devices and facilities designed for chemicals transportation and for petroleum and natural gas extraction. The paper presents the results which shows that the particular specimens of the ][joint representing both heat affected zones (from the side of the 2205 steel and the 316L one) and the weld are characterized by higher hardness values than in the case of the same specimens for the 2Y joint. Probably this is caused by machining of edges of the sections of metal sheets before the welding process, which came to better mixing of native materials and the filler metal. After submerged arc welding the 2205 steel still retains the diphase, austenitic-ferritic structure and the 316L steel retains the austenitic structure with sparse bands of ferrite σ.

Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

Science.gov (United States)

Sato, K.; Xu, Q.; Yoshiie, T.; Dai, Y.; Kikuchi, K.

2012-12-01

Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

Ferrite control--Measurement problems and solutions during stainless steel fabrication

International Nuclear Information System (INIS)

Pickering, E.W.

1986-01-01

Ferrite is one of the magnetic phases found in many grades of otherwise nonmagnetic austenitic stainless steel weldments. Control of ferrite during the fabrication of cryogenic component parts is necessary to produce a reliable product, free of cracking and microfissuring. This is accomplished by balancing compositions in order to produce a small amount of ferrite which is generally accompanied with reduced toughness. Control of ferrite is essential during the fabrication of component parts. The means to accomplish this will vary with the type of material being welded, thickness, welding process, method of measurement and fabrication procedures. An application used during the fabrication of component parts for the Fast Flux Test Facility (FFTF) required specially formulated shielded manual arc welding (SMAW) electrodes and consumable inserts. Control of ferrite measurements and shop welding procedures were essential. The special materials and techniques were used to weld Type 316 stainless steel pipe joints, 28 in. (0.71 m) in diameter. By using three lots of electrodes, each with a different ferrite level, a compatible range of ferrite was achieved throughout the layers of weld metal. By extensive use of the Schaeffler and DeLong modified constitution diagrams for stainless steel weld metal, E-16-8-2 SMAW electrodes were developed with ''0'' ferrite level. The electrodes were used during fabrication of the Liquid Metal Fast Breader Reactor (LMFBR) component parts of Type 316 stainless steel. Metallographic evaluation of laboratory specimens, control of shop welding techniques and individual laboratory training of shop welders combined to produce a quality product

Effect of sigma phase in the repassivation potential of austenitic-ferritic stainless steel SEW 410 Nr. 14517; Efeito da fase sigma no potencial de repassivacao do aco inoxidavel austeno-ferritico SEW 410 Nr. 14517

Energy Technology Data Exchange (ETDEWEB)

Itman Filho, A.; Pimenta, C.C.; Santos, C.M.L. [Instituto Federal do Espirito Santo, Vitoria (Brazil)], e-mail: andrei@ifes.edu.br; Casteletti, L.C. [Escola de Engenharia de Sao Carlos - EESC/USP, SP (Brazil)

2010-07-01

The austenitic-ferritic stainless steels, due to the optimum compromise between mechanical properties and corrosion resistance, are being used in many applications, as chemical and oil industries. In the oil exploitation, the effect of erosion-corrosion in acid environment is responsible for the increment in the equipment maintenance costs. Regarding the interest in researches of deep water oil exploitation, the proposal of this study was to evaluate the effect of the heat treatment at 850 degree C of the austenitic-ferritic stainless steel SEW 410 Nr.14517. Microstructural characterizations, microhardness measurements of the phases and corrosion tests were accomplished to evaluate the samples. The pitting potential values were obtained by galvanostatic tests in H{sub 2}SO{sub 4} acid solution. The results showed that the volumetric percentages of sigma phase increased while the ferritic phase percentages decreased, when the heat treatment time increased. The sigma phase promoted hardness increase with little corrosion resistance decrease in the austenitic-ferritic stainless steel, too. (author)

Low temperature thermal ageing embrittlement of austenitic stainless steel welds and its electrochemical assessment

International Nuclear Information System (INIS)

Chandra, K.; Kain, Vivekanand; Raja, V.S.; Tewari, R.; Dey, G.K.

2012-01-01

Highlights: ► Embrittlement study of austenitic stainless steel welds after ageing up to 20,000 h. ► Spinodal decomposition and G-phase precipitation in ferrite at 400 °C. ► Spinodal decomposition of ferrite at 335 and 365 °C. ► Large decrease in corrosion resistance due to G-phase precipitation. ► Good correlation between electrochemical properties and the degree of embrittlement. - Abstract: The low temperature thermal ageing embrittlement of austenitic stainless steel welds is investigated after ageing up to 20,000 h at 335, 365 and 400 °C. Spinodal decomposition and G-phase precipitation after thermal ageing were identified by transmission electron microscopy. Ageing led to increase in hardness of the ferrite phase while there was no change in the hardness of austenite. The degree of embrittlement was evaluated by non-destructive methods, e.g., double-loop and single-loop electrochemical potentiokinetic reactivation tests. A good correlation was obtained between the electrochemical properties and hardening of the ferrite phase of the aged materials.

Development and Application of High-Cr Ferritic Stainless Steels as Building Exterior Materials

International Nuclear Information System (INIS)

Kim, Yeong H.; Lee, Yong H.; Lee, Yong D.

2008-01-01

Stainless Steels have been widely used as a building exterior materials in Asian countries for the last decade. It is required for the materials in this field to have an aesthetic appearance,a relatively high strength, and an excellent corrosion resistance. Other metallic materials such as copper, aluminum, and carbon steels have been also used as the exterior materials. Considering the cost of maintenance, stainless steel, having the outstanding corrosion resistance, is replacing other materials in the several parts in the building exteriors. Ferritic stainless steel has been applied as the roofing materials because its thermal expansion is much smaller than that of austenitic stainless steel. Therefore, it is suitable for the large-scale construction such as airport terminal, convention center, and football stadium. To improve the corrosion resistance of the ferritic stainless steels, the modification of alloy composition has been studied to develop new grade materials and the progress in the surface technology has been introduced. Corrosion properties, of these materials were evaluated in the laboratory and in the field for longer than two years. High-Cr ferritic stainless steel showed excellent corrosion resistance to the atmospheric environments. In the region close to the sea, the corrosion resistance of high-Cr ferritic stainless steel was much superior to that of other materials, which may prove this steel to be the appropriate materials for the construction around seashore. In some of the large constructions around seashore in South Korea, high-Cr ferritic stainless steels have been used as the building exterior materials for six years

Development and Application of High-Cr Ferritic Stainless Steels as Building Exterior Materials

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeong H.; Lee, Yong H.; Lee, Yong D. [POSCO Technical Reseaarch Lab., Pohang (Korea, Republic of)

2008-12-15

Stainless Steels have been widely used as a building exterior materials in Asian countries for the last decade. It is required for the materials in this field to have an aesthetic appearance,a relatively high strength, and an excellent corrosion resistance. Other metallic materials such as copper, aluminum, and carbon steels have been also used as the exterior materials. Considering the cost of maintenance, stainless steel, having the outstanding corrosion resistance, is replacing other materials in the several parts in the building exteriors. Ferritic stainless steel has been applied as the roofing materials because its thermal expansion is much smaller than that of austenitic stainless steel. Therefore, it is suitable for the large-scale construction such as airport terminal, convention center, and football stadium. To improve the corrosion resistance of the ferritic stainless steels, the modification of alloy composition has been studied to develop new grade materials and the progress in the surface technology has been introduced. Corrosion properties, of these materials were evaluated in the laboratory and in the field for longer than two years. High-Cr ferritic stainless steel showed excellent corrosion resistance to the atmospheric environments. In the region close to the sea, the corrosion resistance of high-Cr ferritic stainless steel was much superior to that of other materials, which may prove this steel to be the appropriate materials for the construction around seashore. In some of the large constructions around seashore in South Korea, high-Cr ferritic stainless steels have been used as the building exterior materials for six years.

Development of neural network models for the prediction of solidification mode, weld bead geometry and sensitisation in austenitic stainless steels

International Nuclear Information System (INIS)

Vasudevan, M.; Raj, B.; Prasad Rao, K.

2005-01-01

Quantitative models describing the effect of weld composition on the solidification mode, ferrite content and process parameters on the weld bead geometry are necessary in order to design composition of the welding consumable to ensure primary ferritic solidification mode, proper ferrite content and to ensure right choice of process parameters to achieve good bead geometry. A quantitative model on sensitisation behaviour of austenitic stainless steels is also necessary to optimise the composition of the austenitic stainless steel and to limit the strain on the material in order to enhance the resistance to sensitisation. The present paper discuss the development of quantitative models using artificial neural networks to correlate weld metal composition with solidification mode, process parameter with weld bead geometry and time for sensitisation with composition, strain in the material before welding and the temperature of exposure in austenitic stainless steels. (author)

Role of Austenite in Brittle Fracture of Bond Region of Super Duplex Stainless Steel

Science.gov (United States)

Kitagawa, Yoshihiko; Ikeuchi, Kenji; Kuroda, Toshio

Weld simulation of heat-affected zone (HAZ) was performed to investigate the mechanism by which austenite affects the toughness of super duplex stainless steel. Thermal cycles of various peak temperatures in the range from 1373 K to 1673 K corresponding to the HAZ were applied to SAF2507 super duplex stainless steel specimens. Charpy impact test was carried out using the specimens after the weld simulation, and the fracture surfaces were observed by SEM using three-dimensionally reconstruction technique. Austenite content decreased with increasing the peak temperature when the peak temperature exceeded 1473 K and the impact value decreased with increasing the peak temperature and decreasing the austenite content. The thermal cycle of the peak temperature of 1673 K corresponding to weld bond region caused decreasing of austenite content which was 22% lower than that of the base metal. The ductile-brittle transition temperature was measured. As a result the temperature increased rapidly in the weld bond region, the peak temperature of which exceeded 1623 K by the grain growth of ferrite matrix occurring subsequently to the completely dissolution of austenite. The morphology of the fracture surfaces after impact testing at 77 K showed cleavage fracture of ferrite. The {100} orientations of cleavage fracture facets were measured using three-dimensional images of the fracture surfaces and the results were visualized as the orientation color maps. The results showed that there were cleavage fractures consisting of a few facets parallel to each other. It was considered that a few facets existed in one ferrite grain. It was concluded that Widmanstätten austenite divided the large fracture into smaller cleavage facets in a ferrite grain and then suppressed the degradation of bond toughness of duplex stainless steel.

Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels; Numerische Simulation der wasserstoffunterstuetzten Rissbildung in austentisch-ferritischen Duplexstaehlen

Energy Technology Data Exchange (ETDEWEB)

Mente, Tobias

2015-07-01

Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

Energy Technology Data Exchange (ETDEWEB)

Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

2015-08-15

In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

Effect of weld metal properties on fatigue crack growth behaviour of gas tungsten arc welded AISI 409M grade ferritic stainless steel joints

International Nuclear Information System (INIS)

Shanmugam, K.; Lakshminarayanan, A.K.; Balasubramanian, V.

2009-01-01

The effect of filler metals such as austenitic stainless steel, ferritic stainless steel and duplex stainless steel on fatigue crack growth behaviour of the gas tungsten arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single 'V' butt welded joints. Centre cracked tensile (CCT) specimens were prepared to evaluate fatigue crack growth behaviour. Servo hydraulic controlled fatigue testing machine was used to evaluate the fatigue crack growth behaviour of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength, hardness and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

Parametrical limits of SCC-susceptibility of austenitic and austenitic-ferritic Cr-Ni steels

International Nuclear Information System (INIS)

Starosvetskij, D.I.; Baru, R.L.; Bondarenko, A.I.; Bogoyavlenskij, V.L.; Timonin, V.A.

1990-01-01

Comparative investigations into corrosion cracking (CC) of austenitic (12Kh18N10T) and austenitic-ferritic (08Kh22N6T) chromium-nickel steels are performed for various chloride media in a wide range of chloride concentrations and temperatures. It is shown that the ratio between steels in terms of their CC-susceptibility is not definite and can undergo a reversal depending on parameters of medium, level and conditions of loading. Differences in mechanisms of corrosion cracking of austenitic and austenitic-ferritic steels are established

Compatibility of graphite with a martensitic-ferritic steel, an austenitic stainless steel and a Ni-base alloy up to 1250 C

International Nuclear Information System (INIS)

Hofmann, P.

1994-08-01

To study the chemical interactions between graphite and a martensitic-ferritic steel (1.4914), an austenitic stainless steel (1.4919; AISI 316), and a Ni-base alloy (Hastelloy X) isothermal reaction experiments were performed in the temperature range between 900 and 1250 C. At higher temperatures a rapid and complete liquefaction of the components occurred as a result of eutectic interactions. The chemical interactions are diffusion-controlled processes and can be described by parabolic rate laws. The reaction behavior of the two steels is very similar. The chemical interactions of the steels with graphite are much faster above 1100 C than those for the Ni-base alloy. Below 1000 C the effect is opposite. (orig.) [de

Case histories of microbiologically influenced corrosion of austenitic stainless steel weldments

International Nuclear Information System (INIS)

Borenstein, S.W.; Buchanan, R.A.; Dowling, N.J.E.

1990-01-01

Microbiologically influenced corrosion (MIC) is initiated or accelerated by microorganisms and is currently recognized as a serious problem affecting the construction and operation of many industrial facilities, including nuclear power plants. The purpose of this paper is to review how biofouling and MIC can occur and discuss current mechanistic theories. A case history of MIC attack in power plants is examined with emphasis on the role of welding and heat treatment variables using laboratory electrochemical analyses. Although MIC can occur on a variety of alloys, pitting corrosion failures of austenitic stainless steels are often associated with weldments. MIC occurs as the result of a consortium of microorganisms colonizing on the metal surface and their variety (fungi, bacteria, algae, mold, and slimes) enables them to form support systems for cross feeding to enhance survival. The metabolic processes influence corrosion behaviour of materials by destroying protective coatings, producing a localized acid environment, creating corrosive deposits, or altering anodic and cathodic reactions. On stainless steels, biofilms destroy the passive oxide film on the surface of the steels and subject them to localized forms of corrosion. Many of the MIC failures in industry result in pitting to austenitic stainless steel weldments. Pitting primarily occurs in the weld metal, heat affected zones, and adjacent to the weld in the base metal. Depending on the conditions of the concentration cell created by the biofilm, either phase of the two-phase duplex stainless steel, austenite or delta ferrite, may be selectively attacked. Theories have been proposed about the mechanism of MIC on austenitic stainless steel and and a general understanding is that some function associated with the biofilm formation directly affects the electrochemical process

Reduced-activation austenitic stainless steels: The Fe--Mn--Cr--C system

International Nuclear Information System (INIS)

Klueh, R.L.; Maziasz, P.J.

1988-01-01

Nickel-free manganese-stabilized steels are being developed for fusion-reactor applications. As the first part of this effort, the austenite-stable region in the Fe--Mn--Cr--C system was determined. Results indicated that the Schaeffler diagram developed for Fe--Ni--Cr--C alloys cannot be used to predict the constituents expected for high-manganese steels. This is true because manganese is not as strong an austenite stabilizer relative to δ-ferrite formation as predicted by the diagram, but it is a stronger austenite stabilizer relative to martensite than predicted. Therefore, the austenite-stable region for Ne--Mn--Cr--C alloys occurs at lower chromium and hugher combinations of manganese and carbon than predicted by the Schaeffler diagram. Development of a manganese-stabilized stainless steel should be possible in the composition range of 20 to 25% Mn, 10 to 15% Cr, and 0.01 to 0.25%C. Tensile behavior of an Fe--20%Mn--12%Cr--0.25%C alloy was determined. The strength and ductility of this possible base composition was comparable to type 316 stainless steel in both the solution-annealed and cold-worked condition

Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

Science.gov (United States)

Lu, Z.; Faulkner, R. G.; Morgan, T. S.

2008-12-01

High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 × 10 -6 dpa/s) at 400 °C and 28 dpa (1.7 × 10 -6 dpa/s) at 465 °C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided (˜15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

Tem study of thermal ageing of ferrite in cast duplex stainless steel

International Nuclear Information System (INIS)

Nenonen, P.; Massoud, J.P.; Timofeev, B.T.

2002-01-01

The changes in the microstructure and composition of ferrite in two types of cast duplex stainless steels and in an austenitic-ferritic weld metal after long term thermal ageing has been studied using analytical transmission electron microscope (FEGTEM). A cast test steel containing Mo was investigated first as a reference material in three different conditions: as solution annealed, aged at 300 C and aged at 400 C. This investigation was carried out to gain experience of how EDS (X-ray analyser) analyser and TEM (transmission electron microscope) can be used to study elemental inhomogeneity, which is usually investigated with an atom probe (APFIM). The two other materials, an austenitic-ferritic weld metal and a cast duplex Ti-stabilised stainless steel used for long time at NPP operation temperature were investigated using the experience obtained with the test steel. The results showed that analytical TEM can be used to investigate elemental inhomogeneity of ferrite, but there are several important things to be taken into account when the spectra for this purpose are collected. These things are, such as the thickness of the specimen, probe size, contamination rate, 'elemental background' of the spectrum and possible enrichment of certain alloying elements in the surface oxide layer of the TEM-specimens. If minor elements are also analysed, it may increase the scattering of the results. (authors)

Austenitic stainless steel weld inspection

International Nuclear Information System (INIS)

Mech, S.J.; Emmons, J.S.; Michaels, T.E.

1978-01-01

Analytical techniques applied to ultrasonic waveforms obtained from inspection of austenitic stainless steel welds are described. Experimental results obtained from a variety of geometric and defect reflectors are presented. Specifically, frequency analyses parameters, such as simple moments of the power spectrum, cross-correlation techniques, and adaptive learning network analysis, all represent improvements over conventional time domain analysis of ultrasonic waveforms. Results for each of these methods are presented, and the overall inspection difficulties of austenitic stainless steel welds are discussed

The Formation of Martensitic Austenite During Nitridation of Martensitic and Duplex Stainless Steels

Science.gov (United States)

Zangiabadi, Amirali; Dalton, John C.; Wang, Danqi; Ernst, Frank; Heuer, Arthur H.

2017-01-01

Isothermal martensite/ferrite-to-austenite phase transformations have been observed after low-temperature nitridation in the martensite and δ-ferrite phases in 15-5 PH (precipitation hardening), 17-7 PH, and 2205 (duplex) stainless steels. These transformations, in the region with nitrogen concentrations of 8 to 16 at. pct, are consistent with the notion that nitrogen is a strong austenite stabilizer and substitutional diffusion is effectively frozen at the paraequilibrium temperatures of our experiments. Our microstructural and diffraction analyses provide conclusive evidence for the martensitic nature of these phase transformations.

Comparison of the corrosion behavior of austenitic and ferritic/martensitic steels exposed to static liquid Pb Bi at 450 and 550 °C

Science.gov (United States)

Kurata, Y.; Futakawa, M.; Saito, S.

2005-08-01

Static corrosion tests of various steels were conducted in oxygen-saturated liquid Pb-Bi eutectic at 450 °C and 550 °C for 3000 h to study the effects of temperature and alloying elements on corrosion behavior in liquid Pb-Bi. Corrosion depth decreases at 450 °C with increasing Cr content in steels regardless of ferritic/martensitic steels or austenitic steels. Appreciable dissolution of Ni and Cr does not occur in the three austenitic steels at 450 °C. Corrosion depth of ferritic/martensitic steels also decreases at 550 °C with increasing Cr content in steels whereas corrosion depth of austenitic steels, JPCA and 316SS becomes larger due to ferritization caused by dissolution of Ni at 550 °C than that of ferritic/martensitic steels. An austenitic stainless steel containing about 5%Si exhibits fine corrosion resistance at 550 °C because the protective Si oxide film is formed and prevents dissolution of Ni and Cr.

Comparison of the corrosion behavior of austenitic and ferritic/martensitic steels exposed to static liquid Pb-Bi at 450 and 550 deg. C

International Nuclear Information System (INIS)

Kurata, Y.; Futakawa, M.; Saito, S.

2005-01-01

Static corrosion tests of various steels were conducted in oxygen-saturated liquid Pb-Bi eutectic at 450 deg. C and 550 deg. C for 3000 h to study the effects of temperature and alloying elements on corrosion behavior in liquid Pb-Bi. Corrosion depth decreases at 450 deg. C with increasing Cr content in steels regardless of ferritic/martensitic steels or austenitic steels. Appreciable dissolution of Ni and Cr does not occur in the three austenitic steels at 450 deg. C. Corrosion depth of ferritic/martensitic steels also decreases at 550 deg. C with increasing Cr content in steels whereas corrosion depth of austenitic steels, JPCA and 316SS becomes larger due to ferritization caused by dissolution of Ni at 550 deg. C than that of ferritic/martensitic steels. An austenitic stainless steel containing about 5%Si exhibits fine corrosion resistance at 550 deg. C because the protective Si oxide film is formed and prevents dissolution of Ni and Cr

Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading

International Nuclear Information System (INIS)

Aubin, V.

2001-11-01

Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10 -5 ) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

G-phase precipitation in austenitic stainless steel deformed by high pressure torsion

International Nuclear Information System (INIS)

Shuro, I.; Kuo, H.H.; Sasaki, T.; Hono, K.; Todaka, Y.; Umemoto, M.

2012-01-01

Highlights: ► Using TEM and APT analyses, G-phase precipitation was observed in HPTed SUS304 with no trace of spinodal decomposition. ► G-phase precipitation occurred much shorter time than previous studies probably due to the elimination of prior SD and enhanced diffusion by severe plastic deformation. ► G-phase composition is a function of aging time. ► Tensile tests showed that in SUS304 embrittlement occurs solely due to G-phase precipitation. - Abstract: G phase an intermetallic silicide has been observed in martensite of precipitation hardened stainless steels and in the ferrite of dual (austenite and ferrite) phase stainless steels. In both cases, before G-phase precipitates, the matrix composition changes due to spinodal decomposition and solute partitioning between ferrite and austenite. Thus in the present study, single bcc phase and high Ni content stainless steel, was selected to study G-phase precipitation expecting elimination of the interference from spinodal decomposition and solute partitioning. Fe–18Cr–8Ni (SUS304) austenitic stainless steel samples were deformed at room temperature by high pressure torsion to obtain 100% volume fraction of deformation induced martensite (α′). HPT deformation was chosen due to its ability to induce high strength by grain refinement and also attain 100% α′ at room temperature. After annealing at 400 °C for 500 h, G-phase precipitation was observed in the fully martensitic matrix without spinodal decomposition. Crystallographic analysis of annealed samples using high resolution transmission electron microscopy (HRTEM) and energy dispersive spectroscopy (EDS) detected a Mn–Ni–Si rich G-phase with fcc crystal structure with lattice parameter of 1.16 nm. The value of lattice parameter corresponds well with previously reported values. Chemical analysis by atom probe tomography (APT) showed G-phase of composition Mn 21 Ni 50 Si 24 Fe 4 Cr. Tensile tests showed that G-phase precipitation leads to

G-phase precipitation in austenitic stainless steel deformed by high pressure torsion

Energy Technology Data Exchange (ETDEWEB)

Shuro, I., E-mail: innoshuro@martens.me.tut.ac.jp [Functional Materials Engineering, Toyohashi University of Technology, 1-1, Toyohashi, Aichi 441-8580 (Japan); Kuo, H.H. [Functional Materials Engineering, Toyohashi University of Technology, 1-1, Toyohashi, Aichi 441-8580 (Japan); Sasaki, T.; Hono, K. [National Institute for Materials Sciences, Sengen 1-2-1, Tsukuba 305-0047 (Japan); Todaka, Y.; Umemoto, M. [Functional Materials Engineering, Toyohashi University of Technology, 1-1, Toyohashi, Aichi 441-8580 (Japan)

2012-08-30

Highlights: Black-Right-Pointing-Pointer Using TEM and APT analyses, G-phase precipitation was observed in HPTed SUS304 with no trace of spinodal decomposition. Black-Right-Pointing-Pointer G-phase precipitation occurred much shorter time than previous studies probably due to the elimination of prior SD and enhanced diffusion by severe plastic deformation. Black-Right-Pointing-Pointer G-phase composition is a function of aging time. Black-Right-Pointing-Pointer Tensile tests showed that in SUS304 embrittlement occurs solely due to G-phase precipitation. - Abstract: G phase an intermetallic silicide has been observed in martensite of precipitation hardened stainless steels and in the ferrite of dual (austenite and ferrite) phase stainless steels. In both cases, before G-phase precipitates, the matrix composition changes due to spinodal decomposition and solute partitioning between ferrite and austenite. Thus in the present study, single bcc phase and high Ni content stainless steel, was selected to study G-phase precipitation expecting elimination of the interference from spinodal decomposition and solute partitioning. Fe-18Cr-8Ni (SUS304) austenitic stainless steel samples were deformed at room temperature by high pressure torsion to obtain 100% volume fraction of deformation induced martensite ({alpha} Prime ). HPT deformation was chosen due to its ability to induce high strength by grain refinement and also attain 100% {alpha} Prime at room temperature. After annealing at 400 Degree-Sign C for 500 h, G-phase precipitation was observed in the fully martensitic matrix without spinodal decomposition. Crystallographic analysis of annealed samples using high resolution transmission electron microscopy (HRTEM) and energy dispersive spectroscopy (EDS) detected a Mn-Ni-Si rich G-phase with fcc crystal structure with lattice parameter of 1.16 nm. The value of lattice parameter corresponds well with previously reported values. Chemical analysis by atom probe tomography

A review of hot cracking in austenitic stainless steel weldments

International Nuclear Information System (INIS)

Shankar, V.; Gill, T.P.S.; Mannan, S.L.; Rodriguez, P.

1991-01-01

The occurrence of hot cracking in austenitic stainless steel weldments is discussed with respect to its origin and metallurgical contributory factors. Of the three types of hot cracking, namely solidification cracking, liquation and ductility dip cracking, solidification cracking occurs in the interdendritic regions in weld metal while liquation and ductility dip cracking occur intergranularly in the heat-affected zone (HAZ). Segregation of impurity and minor elements such as sulphur, phosphorous, silicon, niobium, boron etc to form low melting eutectic phases has been found to be the major cause of hot cracking. Control of HAZ cracking requires minimisation of impurity elements in the base metal. In stabilized stainless steels containing niobium, higher amounts of delta-ferrite have been found necessary to prevent cracking than in unstabilized compositions. Titanium compounds have been found to cause liquation cracking in maraging steels and titanium containing stainless steels and superalloys. In nitrogen added stainless steels, cracking resistance decreases when the solidification mode changes to primary austenitic due to nitrogen addition. A review of the test methods to evaluate hot cracking behaviour showed that several external restraint and semi-self-restraint tests are available. The finger Test, WRC Fissure Bend Test, the PVR test and the Varestraint Test are described along with typical test results. Hot ductility testing to reveal HAZ cracking tendency during welding is described, which is of particular importance to stabilized stainless steels. Based on the literature, recommendations are made for welding stabilized and nitrogen added steels, indicating areas of further work. (author). 81 refs., 30 figs., 1 tab

Low-temperature creep of austenitic stainless steels

Science.gov (United States)

Reed, R. P.; Walsh, R. P.

2017-09-01

Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

Spinodal decomposition of austenite in long-term-aged duplex stainless steel

International Nuclear Information System (INIS)

Chung, H.M.

1989-02-01

Spinodal decomposition of austenite phase in the cast duplex stainless steels CF-8 and -8M grades has been observed after long- term thermal aging at 400 and 350/degree/C for 30,000 h (3.4 yr). At 320/degree/C, the reaction was observed only at the limited region near the austenite grain boundaries. Ni segregation and ''worm-holes'' corresponding to the spatial microchemical fluctuations have been confirmed. The decomposition was observed only for heats containing relatively high overall Ni content (9.6--12.0 wt %) but not in low-Ni (8.0--9.4 wt %) heats. In some specimens showing a relatively advanced stage of decomposition, localized regions of austenite with a Vickers hardness of 340--430 were observed. However, the effect of austenite decomposition on the overall material toughness appears secondary for aging up to 3--5 yr in comparison with the effect of the faster spinodal decomposition in ferrite phase. The observation of the thermally driven spinodal decomposition of the austenite phase in cast duplex stainless steels validates the proposition that a miscibility gap occurs in Fe-Ni and ancillary systems. 16 refs., 7 figs., 1 tab

Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

Energy Technology Data Exchange (ETDEWEB)

Sato, K., E-mail: ksato@rri.kyoto-u.ac.jp [Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494 (Japan); Xu, Q.; Yoshiie, T. [Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494 (Japan); Dai, Y. [Spallation Neutron Source Division, Paul Scherrer Institute, CH-5232 Villigen PSI (Switzerland); Kikuchi, K. [Frontier Research Center for Applied Atomic Sciences, Ibaraki University, Tokai-mura, Naka-gun, Ibaraki 319-1106 (Japan)

2012-12-15

Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (<{approx}0.8 nm) helium bubbles, which cannot be observed by transmission electron microscopy, were detected by positron annihilation lifetime measurements for the first time. For the F82H steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

International Nuclear Information System (INIS)

Sato, K.; Xu, Q.; Yoshiie, T.; Dai, Y.; Kikuchi, K.

2012-01-01

Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (<∼0.8 nm) helium bubbles, which cannot be observed by transmission electron microscopy, were detected by positron annihilation lifetime measurements for the first time. For the F82H steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

Comparison of hydrogen gas embrittlement of austenitic and ferritic stainless steels

Science.gov (United States)

Perng, T. P.; Altstetter, C. J.

1987-01-01

Hydrogen-induced slow crack growth (SCG) was compared in austenitic and ferritic stainless steels at 0 to 125 °Cand 11 to 216 kPa of hydrogen gas. No SCG was observed for AISI 310, while AISI 301 was more susceptible to hydrogen embrittlement and had higher cracking velocity than AL 29-4-2 under the same test conditions. The kinetics of crack propagation was modeled in terms of the hydrogen transport in these alloys. This is a function of temperature, microstructure, and stress state in the embrittlement region. The relatively high cracking velocity of AISI 301 was shown to be controlled by the fast transport of hydrogen through the stress-induced α' martensite at the crack tip and low escape rate of hydrogen through the γ phase in the surrounding region. Faster accumulation rates of hydrogen in the embrittlement region were expected for AISI 301, which led to higher cracking velocities. The mechanism of hydrogen-induced SCG was discussed based upon the concept of hydrogen-enhanced plasticity.

Characterization of the austenitic stability of metastable austenitic stainless steel with regard to its formability

Science.gov (United States)

Schneider, Matthias; Liewald, Mathias

2018-05-01

During the last decade, the stainless steel market showed a growing volume of 3-5% p.a.. The austenitic grades are losing market shares to ferritic or 200-series grades due to the high nickel price, but still playing the most important role within the stainless steel market. Austenitic stainless steel is characterized by the strain-induced martensite formation, causing the TRIP-effect (Transformation Induced Plasticity) which is responsible for good formability and high strength. The TRIP-effect itself is highly dependent on the forming temperature, the strain as well as the chemical composition which has a direct influence on the stability of the austenite. Today the austenitic stability is usually characterized by the so called Md30-temperature, which was introduced by Angel and enhanced by several researches, particularly Nohara. It is an empirical formula based on the chemical composition and the grain size of a given material, calculating the temperature which is necessary to gain a 50 % martensite formation after 30 % of elongation in a tensile test. A higher Md30-temperature indicates a lower stability and therefore a higher tendency towards martensite formation. The main disadvantage of Md30 -temperature is the fact that it is not based on forming parameters and only describes a single point instead of the whole forming process. In this paper, an experimental set up for measuring martensite and temperature evolution in a non-isothermal tensile test is presented, which is based on works of Hänsel and Schmid. With this set up, the martensite formation rate for different steels of the steel grade EN 1.4301 and EN 1.4310 is measured. Based on these results a new austenitic stability criterion is defined. This criterion and the determined Md30-temperatures are related to the stretch formability of the materials. The results show that the new IFU criterion is with regard to the formability a much more useful characteristic number for metastable austenitic steels

Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

DEFF Research Database (Denmark)

Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming Bjerg

2017-01-01

Chromium-rich nitride precipitates in production of nickel-free austenitic stainless steel plates via pressurised solution nitriding of Fe–22.7Cr–2.4Mo ferritic stainless steel at 1473 K (1200 °C) under a nitrogen gas atmosphere was investigated. The microstructure, chemical and phase composition......, morphology and crystallographic orientation between the resulted austenite and precipitates were investigated using optical microscopy, X-ray Diffraction (XRD), Scanning and Transmission Electron Microscopy (TEM) and Electron Back Scatter Diffraction (EBSD). On prolonged nitriding, Chromium-rich nitride...... precipitates were formed firstly close to the surface and later throughout the sample with austenitic structure. Chromium-rich nitride precipitates with a rod or strip-like morphology was developed by a discontinuous cellular precipitation mechanism. STEM-EDS analysis demonstrated partitioning of metallic...

The Cracking Mechanism of Ferritic-Austenitic Cast Steel

Directory of Open Access Journals (Sweden)

Stradomski G.

2016-12-01

Full Text Available In the high-alloy, ferritic - austenitic (duplex stainless steels high tendency to cracking, mainly hot-is induced by micro segregation processes and change of crystallization mechanism in its final stage. The article is a continuation of the problems presented in earlier papers [1 - 4]. In the range of high temperature cracking appear one mechanism a decohesion - intergranular however, depending on the chemical composition of the steel, various structural factors decide of the occurrence of hot cracking. The low-carbon and low-alloy cast steel casting hot cracking cause are type II sulphide, in high carbon tool cast steel secondary cementite mesh and / or ledeburite segregated at the grain solidified grains boundaries, in the case of Hadfield steel phosphorus - carbide eutectic, which carrier is iron-manganese and low solubility of phosphorus in high manganese matrix. In duplex cast steel the additional factor increasing the risk of cracking it is very “rich” chemical composition and related with it processes of precipitation of many secondary phases.

Weldability of Stainless Steels

International Nuclear Information System (INIS)

Saida, Kazuyoshi

2010-01-01

It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Devendranath Ramkumar, K., E-mail: ramdevendranath@gmail.com; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

2015-06-25

This research work articulated the effect of SiO{sub 2} flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO{sub 2} flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels.

Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

International Nuclear Information System (INIS)

Devendranath Ramkumar, K.; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

2015-01-01

This research work articulated the effect of SiO 2 flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO 2 flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels

Irradiation performance of 9--12 Cr ferritic/martensitic stainless steels and their potential for in-core application in LWRs

International Nuclear Information System (INIS)

Jones, R.H.; Gelles, D.S.

1993-08-01

Ferritic-martensitic stainless steels exhibit radiation stability and stress corrosion resistance that make them attractive replacement materials for austenitic stainless steels for in-core applications. Recent radiation studies have demonstrated that 9% Cr ferritic/martensitic stainless steel had less than a 30C shift in ductile-to-brittle transition temperature (DBTT) following irradiation at 365C to a dose of 14 dpa. These steels also exhibit very low swelling rates, a result of the microstructural stability of these alloys during radiation. The 9 to 12% Cr alloys to also exhibit excellent corrosion and stress corrosion resistance in out-of-core applications. Demonstration of the applicability of ferritic/martensitic stainless steels for in-core LWR application will require verification of the irradiation assisted stress corrosion cracking behavior, measurement of DBTT following irradiation at 288C, and corrosion rates measurements for in-core water chemistry

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

Diffusion Couple Alloying of Refractory Metals in Austenitic and Ferritic/Martensitic Steels

Science.gov (United States)

2012-03-01

stainless steel and ferritic/ martensitic steel can vary from structural and support components in the reactor core to reactor fuel...of ferritic/ martensitic steels compared to type 316 stainless steel after irradiation in Experimental Breeder Reactor-II at 420 ºC to ~80dpa (From...ferritic martensitic steel at Sandia National Laboratories. The 316 stainless steel had a certified composition of:

Contribution to the metallurgy of welding processes in stainless ferritic-austenitic (duplex) steels

International Nuclear Information System (INIS)

Perteneder, E.; Toesch, J.; Rabensteiner, G.

1989-01-01

Duplex steels have a ferritic austenitic structure. Therefore, to obtain a successful welding, special metallurgical regulations must be observed. The effect of energy per unit length and plate thickness onto the heat influence zone in case of manual arc welding is examined. Practice-oriented instructions for the welding technique to be applied are deduced from the results. Finally, the effect of the alloy composition onto the welding capacity of duplex steels is examined. (orig.) [de

The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

Science.gov (United States)

Neissi, R.; Shamanian, M.; Hajihashemi, M.

2016-05-01

In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

Effect of the delta ferrite solidification morphology of austenitic steels weld metal on the joint properties

International Nuclear Information System (INIS)

Bilmes, P.; Gonzalez, A.; Llorente, C.; Solari, M.

1996-01-01

The properties of austenitic stainless steel weld metals are largely influenced by the appearance in the microstructure of delta ferrite of a given morphology. The susceptibility to hot cracks and low temperature toughness are deeply conditioned by the mixed complex austenitic-ferritic structures which depending on the steel chemical composition and on the cooling rate may be developed. The latest research on this issue points out the importance of the sodification mode as regards to the influence in the appearance of delta ferrite of a certain morphology. In fact, it is very important to understand the solidification sequences, the primary solidification modes which are possible and the subsequent solid state transformations to correlate the structural elements of the weld metal with the parameters of the welding process on the one had, and the weld joint properties on the other. (Author) 19 refs

Ferritic steels for French LMFBR steam generators

International Nuclear Information System (INIS)

Aubert, M.; Mathieu, B.; Petrequin, P.

1983-06-01

Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

Assessment of the integrity of ferritic-austenitic dissimilar weld joints of different grades of Cr-Mo ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Laha, K.; Chandravathi, K.S.; Parameswaran, P.; Goyal, Sunil; Mathew, M.D. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Metallurgy and Materials Group

2010-07-01

Integrity of the 2.25 Cr-1Mo / Alloy 800, 9Cr-1Mo / Alloy 800 and 9Cr-1Mo-VNb / Alloy 800 ferritic-austenitic dissimilar joints, fusion welded employing Inconel 182 electrode, has been assessed under creep conditions at 823 K. The dissimilar weld joints displayed lower creep rupture strength than their respective ferritic steel base metals. The strength reduction was more for 2.25Cr-1Mo steel joint and least for 9Cr-1Mo steel joint. The failure location in the joints was found to shift from the ferritic steel base metal to the intercritical region of heat-affected zone (HAZ) in ferritic steel (type IV cracking) with decrease in stress. At still lower stresses the failure occurred at the ferritic / austenitic weld interface. Localized creep deformation and cavitation in the soft intercritical HAZ induced type IV failure whereas creep cavitation at the weld interface particles induced ferritic / austenitic interface cracking due to high creep strength mismatch across it. Micromechanisms of type IV failure and interface cracking in the ferritic / austenitic joints and different susceptibility to failure for different grades of ferritic steels are discussed based on microstructural investigation, mechanical testing and finite element analysis. (Note from indexer: paper contains many typographical errors.)

Study of precipitation phenomena during the creep of austenitic stainless steels

International Nuclear Information System (INIS)

Le May, I.; Bassett, B.J.; White, W.E.

1975-01-01

Creep-rupture data for two austenitic stainless steels, AISI Types 310 and 316, are presented, together with observations of precipitation taking place during creep. While the effects of creep deformation on precipitation in the Type 310 were negligible, ferrite precipitation was considerably greater in the Type 316 undergoing creep than in unstressed material. Ferrite precipitation appears to promote grain boundary cavitation and internal cracking, thus reducing creep resistance and a correlation has been noted between increased ferrite precipitation and apparent further weakening of the Type 316 over the temperature range 730 to 800 0 C approximately, as evidenced by breaks in the isostress lines on a plot of log (time to rupture) versus temperature

Thermal treatments effect on the austenite-ferrite equilibrium in a duplex stainless steel weld beads

International Nuclear Information System (INIS)

Belkessa, Brahim; Badji, Riad; Bettahar, Kheireddine; Maza, Halim

2006-01-01

Heat treatments in the temperature range between 800 to 1200 C, with a keeping at high temperature of 60 min, followed by a water quenching at 20 C, have been carried out on austeno-ferritic stainless steel welds (of type SAF 2205-UNS S31803). The heat treatments carried out at temperatures below 1000 C have modified the structure of the duplex stainless steel 2205 in inducing the formation of precipitates, identified by X-ray diffraction as being the intermetallic compound σ and the chromium carbides M 23 C 6 . The treatments applied to temperatures superior to 1000 C shift the δ-γ equilibrium towards the δ phase. Indeed, the increase of the ferrite rate with the treatment temperature is approximately linear. The ferrite rates are higher in the heat-affected zone, which has been submitted to a ferritizing due to the welding thermal effects. (O.M.)

Hydrogen effects in stainless steel

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1983-01-01

The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

OpenAIRE

Zita Iždinská; František Kolenič

2009-01-01

The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It w...

Boride Formation Induced by pcBN Tool Wear in Friction-Stir-Welded Stainless Steels

Science.gov (United States)

Park, Seung Hwan C.; Sato, Yutaka S.; Kokawa, Hiroyuki; Okamoto, Kazutaka; Hirano, Satoshi; Inagaki, Masahisa

2009-03-01

The wear of polycrystalline cubic boron nitride (pcBN) tool and its effect on second phase formation were investigated in stainless steel friction-stir (FS) welds. The nitrogen content and the flow stress were analyzed in these welds to examine pcBN tool wear. The nitrogen content in stir zone (SZ) was found to be higher in the austenitic stainless steel FS welds than in the ferritic and duplex stainless steel welds. The flow stress of austenitic stainless steels was almost 1.5 times larger than that of ferritic and duplex stainless steels. These results suggest that the higher flow stress causes the severe tool wear in austenitic stainless steels, which results in greater nitrogen pickup in austenitic stainless steel FS welds. From the microstructural observation, a possibility was suggested that Cr-rich borides with a crystallographic structure of Cr2B and Cr5B3 formed through the reaction between the increased boron and nitrogen and the matrix during FS welding (FSW).

Radiation damage of austenitic stainless steels and zirconium alloys; Pregled radijacionog ostecenja austenitnih nerdjajucih celika i legura cirkonijuma

Energy Technology Data Exchange (ETDEWEB)

Stefanovic, V [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Yugoslavia)

1965-11-15

This review contains analyses of available data concerning texture deformations and radiation damage of zirconium and zircaloy-2; radiation damage, influence of neutron radiation on the mechanical properties of austenitic, ferritic and other types of stainless steels.

Stress Corrosion Cracking Behaviour of Dissimilar Welding of AISI 310S Austenitic Stainless Steel to 2304 Duplex Stainless Steel

Directory of Open Access Journals (Sweden)

Thiago AmaroVicente

2018-03-01

Full Text Available The influence of the weld metal chemistry on the stress corrosion cracking (SCC susceptibility of dissimilar weldments between 310S austenitic stainless steel and 2304 duplex steels was investigated by constant load tests and microstructural examination. Two filler metals (E309L and E2209 were used to produce fusion zones of different chemical compositions. The SCC results showed that the heat affected zone (HAZ on the 2304 base metal side of the weldments was the most susceptible region to SCC for both filler metals tested. The SCC results also showed that the weldments with 2209 duplex steel filler metal presented the best SCC resistance when compared to the weldments with E309L filler metal. The lower SCC resistance of the dissimilar joint with 309L austenitic steel filler metal may be attributed to (1 the presence of brittle chi/sigma phase in the HAZ on the 2304 base metal, which produced SC cracks in this region and (2 the presence of a semi-continuous delta-ferrite network in the fusion zone which favored the nucleation and propagation of SC cracks from the fusion zone to HAZ of the 2304 stainless steel. Thus, the SC cracks from the fusion zone associated with the SC cracks of 2304 HAZ decreased considerably the time-of-fracture on this region, where the fracture occurred. Although the dissimilar weldment with E2209 filler metal also presented SC cracks in the HAZ on the 2304 side, it did not present the delta ferrite network in the fusion zone due to its chemical composition. Fractography analyses showed that the mixed fracture mode was predominant for both filler metals used.

Attenuation capability of low activation-modified high manganese austenitic stainless steel for fusion reactor system

Energy Technology Data Exchange (ETDEWEB)

Eissa, M.M. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El-kameesy, S.U.; El-Fiki, S.A. [Physics Department, Faculty of Science, Ain Shams University, Cairo (Egypt); Ghali, S.N. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El Shazly, R.M. [Physics Department, Faculty of Science, Al-Azhar University, Cairo (Egypt); Saeed, Aly, E-mail: aly_8h@yahoo.com [Nuclear Power station Department, Faculty of Engineering, Egyptian-Russian University, Cairo (Egypt)

2016-11-15

Highlights: • Improvement stainless steel alloys to be used in fusion reactors. • Structural, mechanical, attenuation properties of investigated alloys were studied. • Good agreement between experimental and calculated results has been achieved. • The developed alloys could be considered as candidate materials for fusion reactors. - Abstract: Low nickel-high manganese austenitic stainless steel alloys, SSMn9Ni and SSMn10Ni, were developed to use as a shielding material in fusion reactor system. A standard austenitic stainless steel SS316L was prepared and studied as a reference sample. The microstructure properties of the present stainless steel alloys were investigated using Schaeffler diagram, optical microscopy, and X-ray diffraction pattern. Mainly, an austenite phase was observed for the prepared stainless steel alloys. Additionally, a small ferrite phase was observed in SS316L and SSMn10Ni samples. The mechanical properties of the prepared alloys were studied using Vickers hardness and tensile tests at room temperature. The studied manganese stainless steel alloys showed higher hardness, yield strength, and ultimate tensile strength than SS316L. On the other hand, the manganese stainless steel elongation had relatively lower values than the standard SS316L. The removal cross section for both slow and total slow (primary and those slowed down in sample) neutrons were carried out using {sup 241}Am-Be neutron source. Gamma ray attenuation parameters were carried out for different gamma ray energy lines which emitted from {sup 60}Co and {sup 232}Th radioactive sources. The developed manganese stainless steel alloys had a higher total slow removal cross section than SS316L. While the slow neutron and gamma rays were nearly the same for all studied stainless steel alloys. From the obtained results, the developed manganese stainless steel alloys could be considered as candidate materials for fusion reactor system with low activation based on the short life

THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

Directory of Open Access Journals (Sweden)

Zita Iždinská

2009-04-01

Full Text Available The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It was shown, that application of suitable postheat made possible to reduce the ferrite content in weld metal.

Nondestructive characterization of austenitic stainless steels

International Nuclear Information System (INIS)

Jayakumar, T.; Kumar, Anish

2010-01-01

The paper presents an overview of the non-destructive methodologies developed at the authors' laboratory for characterization of various microstructural features, residual stresses and corrosion in austenitic stainless steels. Various non-destructive evaluation (NDE) parameters such as ultrasonic velocity, ultrasonic attenuation, spectral analysis of the ultrasonic signals, magnetic hysteresis parameters and eddy current amplitude have been used for characterization of grain size, precipitation behaviour, texture, recrystallization, thermomechanical processing, degree of sensitization, formation of martensite from metastable austenite, assessment of residual stresses, degree of sensitization and propensity for intergranular corrosion in different austenitic steels. (author)

Environmental Degradation of Dissimilar Austenitic 316L and Duplex 2205 Stainless Steels Welded Joints

Directory of Open Access Journals (Sweden)

Topolska S.

2017-12-01

Full Text Available The paper describes structure and properties of dissimilar stainless steels welded joints between duplex 2205 and austenitic 316L steels. Investigations were focused on environmentally assisted cracking of welded joints. The susceptibility to stress corrosion cracking (SCC and hydrogen embrittlement was determined in slow strain rate tests (SSRT with the strain rate of 2.2 × 10−6 s−1. Chloride-inducted SCC was determined in the 35% boiling water solution of MgCl2 environment at 125°C. Hydrogen assisted SCC tests were performed in synthetic sea water under cathodic polarization condition. It was shown that place of the lowest resistance to chloride stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon was connected with undesirable structure of HAZ comprising of large fractions of ferrite grains with acicular austenite phase. Hydrogen assisted SCC tests showed significant reduction in ductility of duplex 2205 steel while austenitic 316L steel remains almost immune to degradation processes. SSR tests of dissimilar welded joints revealed a fracture in the area of austenitic steel.

A study of precipitation phenomena during the creep of austenitic stainless steels

International Nuclear Information System (INIS)

Le May, I.; White, W.E.; Bassett, B.J.

1975-01-01

Creep-rupture data for two austenitic stainless steels, AISI Types 310 and 316, are presented, together with observations of precipitation taking place during creep. While the effects of creep deformation on precipitation in the Type 310 were negligible, ferrite precipitation was considerably greater in the Type 316 undergoing creep than in unstressed material. Ferrite precipitation appears to promote grain boundary cavitation and internal cracking, thus reducing creep resistance, and a correlation has been noted between increased ferrite precipitation and apparent further weakening of the Type 316 over the temperature range 730 0 C to 800 0 C approximately, as evidenced by breaks in the isostress lines on a plot of log (time to rupture) versus temperature. (author)

Role of ferrite and phosphorus plus sulphur in the crack sensitivity of autogenously welded type 309 stainless steel

International Nuclear Information System (INIS)

Lambert, F.J. Jr.

1976-07-01

A study on autogenous welding of Type 309 thin stainless steel sheet was made after experiencing cracking difficulties on several commercial heats. A relationship exists between the sum of the phosphorus plus sulfur, the ferrite control of the weld metal, and the crack sensitivity of autogenously made welds. A new simple weld test for thin-gage sheet is utilized for studying the susceptibility to cracking. A chemistry modification is suggested to alleviate possible weld cracking when autogenously welding this grade. The principles of crack sensitivity prediction could apply to other austenitic stainless steel types where chemistry limits are such that ferrite is possible

The effect of cooling rate and austenite grain size on the austenite to ferrite transformation temperature and different ferrite morphologies in microalloyed steels

International Nuclear Information System (INIS)

Esmailian, M.

2010-01-01

The effect of different austenite grain size and different cooling rates on the austenite to ferrite transformation temperature and different ferrite morphologies in one Nb-microalloyed high strength low alloy steel has been investigated. Three different austenite grain sizes were selected and cooled at two different cooling rates for obtaining austenite to ferrite transformation temperature. Moreover, samples with specific austenite grain size have been quenched, partially, for investigation on the microstructural evolution. In order to assess the influence of austenite grain size on the ferrite transformation temperature, a temperature differences method is established and found to be a good way for detection of austenite to ferrite, pearlite and sometimes other ferrite morphologies transformation temperatures. The results obtained in this way show that increasing of austenite grain size and cooling rate has a significant influence on decreasing of the ferrite transformation temperature. Micrographs of different ferrite morphologies show that at high temperatures, where diffusion rates are higher, grain boundary ferrite nucleates. As the temperature is lowered and the driving force for ferrite formation increases, intragranular sites inside the austenite grains become operative as nucleation sites and suppress the grain boundary ferrite growth. The results indicate that increasing the austenite grain size increases the rate and volume fraction of intragranular ferrite in two different cooling rates. Moreover, by increasing of cooling rate, the austenite to ferrite transformation temperature decreases and volume fraction of intragranular ferrite increases.

Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

OpenAIRE

Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

2013-01-01

In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

OpenAIRE

Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

2013-01-01

In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

78 FR 63517 - Control of Ferrite Content in Stainless Steel Weld Metal

Science.gov (United States)

2013-10-24

... NUCLEAR REGULATORY COMMISSION [NRC-2012-0231] Control of Ferrite Content in Stainless Steel Weld... Ferrite Content in Stainless Steel Weld Metal.'' This guide (Revision 4) describes a method that the NRC staff considers acceptable for controlling ferrite content in stainless steel weld metal. It updates the...

Internal hydrogen-induced subcritical crack growth in austenitic stainless steels

Science.gov (United States)

Huang, J. H.; Altstetter, C. J.

1991-11-01

The effects of small amounts of dissolved hydrogen on crack propagation were determined for two austenitic stainless steel alloys, AISI 301 and 310S. In order to have a uniform distribution of hydrogen in the alloys, they were cathodically charged at high temperature in a molten salt electrolyte. Sustained load tests were performed on fatigue precracked specimens in air at 0 ‡C, 25 ‡C, and 50 ‡C with hydrogen contents up to 41 wt ppm. The electrical potential drop method with optical calibration was used to continuously monitor the crack position. Log crack velocity vs stress intensity curves had definite thresholds for subcritical crack growth (SCG), but stage II was not always clearly delineated. In the unstable austenitic steel, AISI 301, the threshold stress intensity decreased with increasing hydrogen content or increasing temperature, but beyond about 10 wt ppm, it became insensitive to hydrogen concentration. At higher concentrations, stage II became less distinct. In the stable stainless steel, subcritical crack growth was observed only for a specimen containing 41 wt ppm hydrogen. Fractographic features were correlated with stress intensity, hydrogen content, and temperature. The fracture mode changed with temperature and hydrogen content. For unstable austenitic steel, low temperature and high hydrogen content favored intergranular fracture while microvoid coalescence dominated at a low hydrogen content. The interpretation of these phenomena is based on the tendency for stress-induced phase transformation, the different hydrogen diffusivity and solubility in ferrite and austenite, and outgassing from the crack tip. After comparing the embrittlement due to internal hydrogen with that in external hydrogen, it is concluded that the critical hydrogen distribution for the onset of subcritical crack growth is reached at a location that is very near the crack tip.

Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

Science.gov (United States)

Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming B.; Somers, Marcel A. J.

2017-10-01

Chromium-rich nitride precipitates in production of nickel-free austenitic stainless steel plates via pressurised solution nitriding of Fe-22.7Cr-2.4Mo ferritic stainless steel at 1473 K (1200 °C) under a nitrogen gas atmosphere was investigated. The microstructure, chemical and phase composition, morphology and crystallographic orientation between the resulted austenite and precipitates were investigated using optical microscopy, X-ray Diffraction (XRD), Scanning and Transmission Electron Microscopy (TEM) and Electron Back Scatter Diffraction (EBSD). On prolonged nitriding, Chromium-rich nitride precipitates were formed firstly close to the surface and later throughout the sample with austenitic structure. Chromium-rich nitride precipitates with a rod or strip-like morphology was developed by a discontinuous cellular precipitation mechanism. STEM-EDS analysis demonstrated partitioning of metallic elements between austenite and nitrides, with chromium contents of about 80 wt.% in the precipitates. XRD analysis indicated that the Chromium-rich nitride precipitates are hexagonal (Cr, Mo)2N. Based on the TEM studies, (Cr, Mo)2N precipitates presented a (1 1 1)γ//(0 0 2)(Cr, Mo)2N, ?γ//?(Cr, Mo)2N orientation relationship with respect to the austenite matrix. EBSD studies revealed that the austenite in the regions that have transformed into austenite and (Cr, Mo)2N have no orientation relation to the untransformed austenite.

Damping Capacity of High Manganese Austenitic Stainless Steel with a Two Phase Mixed Structure of Martensite and Austenite

International Nuclear Information System (INIS)

Hwang, Tae Hyun; Kang, Chang-Yong

2013-01-01

The damping capacity of high manganese austenitic stainless steel with a two phase mixed structure of deformation-induced martensite and reversed austenite was studied. Reversed austenite with an ultra-fine grain size of less than 0.2 μm was obtained by reversion treatment. The two phase structure of deformation-induced martensite and reversed austenite was obtained by annealing treatment at a range of 500-700 °C and various times in cold rolled high manganese austenitic stainless steel. The damping capacity increased with an increasing annealing temperature and time. In high manganese stainless steel with the two phase mixed structure of martensite and austenite, the damping capacity decreased with an increasing volume fraction of deformation-induced martensite. Thus, the damping capacity was strongly affected by deformation-induced martensite. The results confirmed that austenitic stainless steel with a good combination of strength and damping capacity was obtained from the two phase mixed structure of austenite and martensite.

Phase transformation by fatigue in austenitic stainless steel

International Nuclear Information System (INIS)

Jo, Y.S.; Kwun, S.I.

1988-01-01

The effect of strain induced martensite on the fatigue behavior of AISI 304 austenitic stainless steel was investigated. During low cycle fatigue, the austenitic stainless steel showed a continuous cyclic hardening until fracture. The extent of cyclic hardening increased with decreasing austenite stability. The austenite stability was controlled by different aging time and temperature, which resulted in different carbide morphologies. The fatigue crack propagation rate near ΔK th varied also with the austenite stability inside the plastic zone at the crack up. Especially, the near-threshold fatigue crack propagation rate of the grain boundary carbide precipitated condition was the lowest. This was considered to be due to the roughness induced closure caused by intergranular facet. A new model for the intergranular facet formation and the fatigue crack propagation of grain boundary carbide precipitated condition was proposed. (Author)

Use of stainless steel as structural materials in reactor cores

International Nuclear Information System (INIS)

Teodoro, C.A.

1990-01-01

Austenitic stainless steels are used as structural materials in reactor cores, due to their good mechanical properties at working temperatures and high generalized corrosion resistance in aqueous medium. The objective of this paper is to compare several 300 series austenitic stainless steels related to mechanical properties, localized corrosion resistance (SCC and intergranular) and content of delta ferrite. (author)

Anelastic mechanical loss spectrometry of hydrogen in austenitic stainless steels

International Nuclear Information System (INIS)

Yagodzinskyy, Y.; Andronova, E.; Ivanchenko, M.; Haenninen, H.

2009-01-01

Atomic distribution of hydrogen, its elemental diffusion jumps and its interaction with dislocations in a number of austenitic stainless steels are studied with anelastic mechanical loss (AML) spectrometry in combination with the hydrogen thermal desorption method. Austenitic stainless steels of different chemical composition, namely, AISI 310, AISI 201, and AISI 301LN, as well as LDX 2101 duplex stainless steel are studied to clarify the role of different alloying elements on the hydrogen behavior. Activation analyses of the hydrogen Snoek-like peaks are performed with their decomposition to sets of Gaussian components. Fine structure of the composite hydrogen peaks is analyzed under the assumption that each component corresponds to diffusion transfer of hydrogen between octahedral positions with certain atomic compositions of the nearest neighbouring lattice sites. An additional component originating from hydrogen-dislocation interaction is considered. Binding energies for hydrogen-dislocation interaction are also estimated for the studied austenitic stainless steels.

Ion-nitriding of austenitic stainless steels

International Nuclear Information System (INIS)

Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

1995-01-01

Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors

On the S-phase formation and the balanced plasma nitriding of austenitic-ferritic super duplex stainless steel

Science.gov (United States)

de Oliveira, Willian R.; Kurelo, Bruna C. E. S.; Ditzel, Dair G.; Serbena, Francisco C.; Foerster, Carlos E.; de Souza, Gelson B.

2018-03-01

The different physical responses of austenite (γ) and ferrite (α) iron structures upon nitriding result in technical challenges to the uniform modification of α-γ materials, as the super duplex stainless steel (SDSS). The effects of voltage (7-10 kV), frequency and pulse width on the nitrogen plasma immersion ion implantation of SDSS (α ∼ 56%, γ ∼ 44%) were investigated, correlated with structural, morphological and mechanical analyses. By controlling the treatment power, temperatures ranged from 292 °C to 401 °C. Despite the overall increase in hardness for any of the employed parameters (from ∼6 GPa to ∼15 GPa), the structure of individual grains was strikingly dissimilar at the same temperatures, depending on the energetic conditions of implantation. Modified-α grains containing iron nitrides (ε-Fe2-3N, γ‧ -Fe4N) presented intense brittleness, whereas the expanded phase γN (S-phase) laid principally in modified-γ grains, exhibiting ductile-like deformation features and thicker layers. The γN was the dominant phase in both α-γ grains at ∼401 °C, providing them with balanced structure and mechanical behavior. These phenomena corroborate with γN as mediator of the process, through a mechanism involving the nitrogen-promoted ferrite to austenite conversion and nitrides dissolution at high temperatures. An approximately linear correlation of the γN content with respect to the ion energy per pulse was demonstrated, which properly embodies limiting effects to the treatment. This can be a parameter for the α-γ steel surface modification, consisting in a better adjustment to obtain more precise control along with temperature.

Friction Stir Welding of HT9 Ferritic-Martensitic Steel: An Assessment of Microstructure and Properties

Science.gov (United States)

2013-06-01

report of FSW on a ferritic- martensitic stainless steel is the work of Chung, which applied this approach to a dissimilar weld between F82H (ferritic... martensitic ) and SUS304 (austenitic stainless ) [43]. 7 D. CORROSION OF FERRITIC/ MARTENSITIC STEELS IN HIGH TEMPERATURE MOLTEN SALT COOLANTS In...Philadelphia, PA, 1992, pp. 1267–1286, March 1990. [15] S. Rosenwasser, ―The application of martensitic stainless steels in a lifelong fusion first wall

A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications.

Science.gov (United States)

Talha, Mohd; Behera, C K; Sinha, O P

2013-10-01

The field of biomaterials has become a vital area, as these materials can enhance the quality and longevity of human life. Metallic materials are often used as biomaterials to replace structural components of the human body. Stainless steels, cobalt-chromium alloys, commercially pure titanium and its alloys are typical metallic biomaterials that are being used for implant devices. Stainless steels have been widely used as biomaterials because of their very low cost as compared to other metallic materials, good mechanical and corrosion resistant properties and adequate biocompatibility. However, the adverse effects of nickel ions being released into the human body have promoted the development of "nickel-free nitrogen containing austenitic stainless steels" for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel and emphatically the advantages of nitrogen in stainless steel, as well as the development of nickel-free nitrogen containing stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength, better corrosion and wear resistance and superior biocompatibility in comparison to the currently used austenitic stainless steel (e.g. 316L), the newly developed nickel-free high nitrogen austenitic stainless steel is a reliable substitute for the conventionally used medical stainless steels. Copyright © 2013 Elsevier B.V. All rights reserved.

Studies on Stress Corrosion Cracking of Super 304H Austenitic Stainless Steel

Science.gov (United States)

Prabha, B.; Sundaramoorthy, P.; Suresh, S.; Manimozhi, S.; Ravishankar, B.

2009-12-01

Stress corrosion cracking (SCC) is a common mode of failure encountered in boiler components especially in austenitic stainless steel tubes at high temperature and in chloride-rich water environment. Recently, a new type of austenitic stainless steels called Super304H stainless steel, containing 3% copper is being adopted for super critical boiler applications. The SCC behavior of this Super 304H stainless steel has not been widely reported in the literature. Many researchers have studied the SCC behavior of steels as per various standards. Among them, the ASTM standard G36 has been widely used for evaluation of SCC behavior of stainless steels. In this present work, the SCC behavior of austenitic Fe-Cr-Mn-Cu-N stainless steel, subjected to chloride environments at varying strain conditions as per ASTM standard G36 has been studied. The environments employed boiling solution of 45 wt.% of MgCl2 at 155 °C, for various strain conditions. The study reveals that the crack width increases with increase in strain level in Super 304H stainless steels.

Effect of Ferrite Morphology on Sensitization of 316L Austenitic Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Jang, Hun; Lee, Jun Ho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2013-05-15

The sensitization behaviors of L-grade SSs having predominant austenitic structure with small amount of ferrite have not been well understood. In this regard, the effect of ferrite morphology on sensitization was investigated in this study. The sensitization behaviors of three heats of 316L and 316LN SSs were investigated, Stringer type of ferrite (316L - heat A and B) showed the early sensitization by chromium depletion at ferrite. austenite interface. And, later sensitization is due to GB sensitization. On the other hand, blocky type of ferrite (316L - heat C) showed lower DOS and higher resistance to GB sensitization. It could be due to sufficient supply of chromium from relatively large ferrite phase. As a consequence, the sensitization of 316L SSs could be affected by their ferrite morphology rather than ferrite content. The sensitized region was distinguishable from results of DL-EPR tests. It can be used as an effective method for evaluation of type of sensitization.

Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

OpenAIRE

Je-Kang Du; Chih-Yeh Chao; Yu-Ting Jhong; Chung-Hao Wu; Ju-Hui Wu

2016-01-01

Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the anti...

Phase transformation system of austenitic stainless steels obtained by permanent compressive strain

Energy Technology Data Exchange (ETDEWEB)

Okayasu, Mitsuhiro, E-mail: mitsuhiro.okayasu@utoronto.ca; Tomida, Sai

2017-01-27

In order to understand more completely the formation of strain-induced martensite, phase structures were investigated both before and after plastic deformation, using austenitic stainless steels of various chemical compositions (carbon C=0.007–0.04 mass% and molybdenum Mo=0–2.10 mass%) and varying pre-strain levels (0–30%). Although the stainless steels consisted mainly of γ austenite, two martensite structures were generated following plastic deformation, comprising ε and α′ martensite. The martensitic structures were obtained in the twin deformation and slip bands. The severity of martensite formation (ε and α′) increased with increasing C content. It was found that α′ martensite was formed mainly in austenitic stainless steel lacking Mo, whereas a high Mo content led to a strong ε martensite structure, i.e. a weak α′ martensite. The formation of α′ martensite occurred from γ austenite via ε martensite, and was related to the slip deformation. Molybdenum in austenitic stainless steel had high slip resistance (or weak stress-induced martensite transformation), because of the stacking fault energy of the stainless steel affecting the austenite stability. This resulted in the creation of weak α′ martensite. Models of the martensitic transformations γ (fcc)→ε (hcp)→α′ (bcc) were proposed on both the microscopic and nanoscopic scales. The α′ martensite content of austenitic stainless steel led to high tensile strength; conversely, ε martensite had a weak effect on the mechanical strength. The influence of martensitic formation on the mechanical properties was evaluated quantitatively by statistical analysis.

Corrosion of austenitic and ferritic-martensitic steels exposed to supercritical carbon dioxide

International Nuclear Information System (INIS)

Tan, L.; Anderson, M.; Taylor, D.; Allen, T.R.

2011-01-01

Highlights: → Oxidation is the primary corrosion phenomenon for the steels exposed to S-CO 2 . → The austenitic steels showed significantly better corrosion resistance than the ferritic-martensitic steels. → Alloying elements (e.g., Mo and Al) showed distinct effects on oxidation behavior. - Abstract: Supercritical carbon dioxide (S-CO 2 ) is a potential coolant for advanced nuclear reactors. The corrosion behavior of austenitic steels (alloys 800H and AL-6XN) and ferritic-martensitic (FM) steels (F91 and HCM12A) exposed to S-CO 2 at 650 deg. C and 20.7 MPa is presented in this work. Oxidation was identified as the primary corrosion phenomenon. Alloy 800H had oxidation resistance superior to AL-6XN. The FM steels were less corrosion resistant than the austenitic steels, which developed thick oxide scales that tended to exfoliate. Detailed microstructure characterization suggests the effect of alloying elements such as Al, Mo, Cr, and Ni on the oxidation of the steels.

Residual stresses and fatigue in a duplex stainless steel

International Nuclear Information System (INIS)

Johansson, Johan

1999-01-01

Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

Residual stresses and fatigue in a duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Johansson, Johan

1999-05-01

Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

Martensitic/ferritic steels as container materials for liquid mercury target of ESS

International Nuclear Information System (INIS)

Dai, Y.

1996-01-01

In the previous report, the suitability of steels as the ESS liquid mercury target container material was discussed on the basis of the existing database on conventional austenitic and martensitic/ferritic steels, especially on their representatives, solution annealed 316 stainless steel (SA 316) and Sandvik HT-9 martensitic steel (HT-9). Compared to solution annealed austenitic stainless steels, martensitic/ferritic steels have superior properties in terms of strength, thermal conductivity, thermal expansion, mercury corrosion resistance, void swelling and irradiation creep resistance. The main limitation for conventional martensitic/ferritic steels (CMFS) is embrittlement after low temperature (≤380 degrees C) irradiation. The ductile-brittle transition temperature (DBTT) can increase as much as 250 to 300 degrees C and the upper-shelf energy (USE), at the same time, reduce more than 50%. This makes the application temperature range of CMFS is likely between 300 degrees C to 500 degrees C. For the present target design concept, the temperature at the container will be likely controlled in a temperature range between 180 degrees C to 330 degrees C. Hence, CMFS seem to be difficult to apply. However, solution annealed austenitic stainless steels are also difficult to apply as the maximum stress level at the container will be higher than the design stress. The solution to the problem is very likely to use advanced low-activation martensitic/ferritic steels (LAMS) developed by the fusion materials community though the present database on the materials is still very limited

On superplasticity of corrosion resistant ferritic-austenitic chromium-nickel steels

Energy Technology Data Exchange (ETDEWEB)

Surovtsev, A P; Sukhanov, V E

1988-01-01

The deformability of corrosion resistant chromium-nickel ferritic austenitic steel type O8Kh22N6T under tension, upsetting and torsion in the 600-1200 deg C temperature range is studied. For the deformation rate of the order of 10/sup -3/ s/sup -1/ the effect of superelasticity reveals itself at 850 deg C in the process of ferrite dynamic polymerization, in the 925-950 deg C range, at initial stages of dynamic recrystallization - the dynamic polygonization controlled by chromium carbide dissolving in steel and maximum at 1050 deg C in the process of development of austenite dynamic recrystallization with grain refinement with F/A ratio equalling 1. After upsetting in the elasticity mode at 1050 deg C the impact strength of the above steel is maximum.

Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441

International Nuclear Information System (INIS)

Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de; Lins, Vanessa de Freitas Cunha

2014-01-01

Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr_2O_3. (author)

Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

Energy Technology Data Exchange (ETDEWEB)

Li, Zhangbo; Lo, Wei-Yang [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States); Chen, Yiren [Nuclear Engineering Division, Argonne National Laboratory, Lemont, IL 60439 (United States); Pakarinen, Janne [Belgian Nuclear Research Center (SCK-CEN), Boeretang 200, B-2400 Mol (Belgium); Wu, Yaqiao [Department of Materials Science and Engineering, Boise State University, Boise, ID 83715 (United States); Center for Advanced Energy Studies, Idaho Falls, ID 83401 (United States); Allen, Todd [Engineering Physics Department, University of Wisconsin, Madison, WI 53706 (United States); Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Yang, Yong, E-mail: yongyang@ufl.edu [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States)

2015-11-15

To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10{sup 19} n/cm{sup 2}, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10{sup −9} dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

International Nuclear Information System (INIS)

Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

2015-01-01

To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10"1"9 n/cm"2, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10"−"9 dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

77 FR 60478 - Control of Ferrite Content in Stainless Steel Weld Metal

Science.gov (United States)

2012-10-03

... NUCLEAR REGULATORY COMMISSION [[NRC-2012-0231] Control of Ferrite Content in Stainless Steel Weld... draft regulatory guide (DG), DG-1279, ``Control of Ferrite Content in Stainless Steel Weld Metal.'' This guide describes a method that the NRC staff considers acceptable for controlling ferrite content in...

Corrosion of austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Silva, M C.M. [Instituto Nacional de Tecnologia, Rio de Janeiro (Brazil)

1977-01-01

Types of corrosion observed in a heat exchanger pipe and on a support of still of molasses fermented wort, both in austenitic stainless steel, are focused. Not only are the causes which might have had any kind of influence on them examined, but also the measures adopted in order to avoid and lessen its occurence.

Simulation of radiation induced segregation and PWSCC susceptibility for austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Fujimoto Koji; Yonezawa, Toshio; Iwamura, Toshihiko [Mitsubishi Heavy Industries Ltd., Takasago, Hyogo (Japan). Takasago R and D Center; Ajiki, Kazuhide [Mitsubishi Heavy Industries Ltd., Kobe (Japan). Kobe Shipyard and Machinery Works; Urata, Sigeru [General Office of Nuclear and Fossil Power Production, Kansai Electric Power Co., Inc., Osaka (Japan)

2000-08-01

Recently, irradiation assisted stress corrosion cracking (IASCC) of austenitic stainless steels for core internal components materials become a subject of discussion in light water reactors (LWRs). IASCC has not been found in Pressurized Water Reactors (PWRs). However, the authors have investigated on the possibility of IASCC of austenitic stainless steels for core internal materials so as to be able to estimate the degradation of PWR plants up to the end of their lifetime. In this study, in order to verify the hypothetical that the IASCC in PWRs shall be caused by the primary water stress corrosion cracking (PWSCC) as a result of radiation induced segregation (RIS) at grain boundaries, the authors simulated RIS at grain boundaries of austenitic stainless steels based on previous study and estimated RIS tendency after long time operation. And the authors melted the test alloys whose bulk compositions simulated the grain boundary compositions of irradiated austenitic stainless steels and made clear chromium-nickel-silicon compositions for PWSCC susceptibility area in austenitic alloys by slow strain rate tensile (SSRT) test. (author)

Simulation of radiation induced segregation and PWSCC susceptibility for austenitic stainless steels

International Nuclear Information System (INIS)

Fujimoto Koji; Yonezawa, Toshio; Iwamura, Toshihiko

2000-01-01

Recently, irradiation assisted stress corrosion cracking (IASCC) of austenitic stainless steels for core internal components materials become a subject of discussion in light water reactors (LWRs). IASCC has not been found in Pressurized Water Reactors (PWRs). However, the authors have investigated on the possibility of IASCC of austenitic stainless steels for core internal materials so as to be able to estimate the degradation of PWR plants up to the end of their lifetime. In this study, in order to verify the hypothetical that the IASCC in PWRs shall be caused by the primary water stress corrosion cracking (PWSCC) as a result of radiation induced segregation (RIS) at grain boundaries, the authors simulated RIS at grain boundaries of austenitic stainless steels based on previous study and estimated RIS tendency after long time operation. And the authors melted the test alloys whose bulk compositions simulated the grain boundary compositions of irradiated austenitic stainless steels and made clear chromium-nickel-silicon compositions for PWSCC susceptibility area in austenitic alloys by slow strain rate tensile (SSRT) test. (author)

Hydrogen embrittlement of austenitic stainless steels revealed by deformation microstructures and strain-induced creation of vacancies

International Nuclear Information System (INIS)

Hatano, M.; Fujinami, M.; Arai, K.; Fujii, H.; Nagumo, M.

2014-01-01

Hydrogen embrittlement of austenitic stainless steels has been examined with respect to deformation microstructures and lattice defects created during plastic deformation. Two types of austenitic stainless steels, SUS 304 and SUS 316L, uniformly hydrogen-precharged to 30 mass ppm in a high-pressure hydrogen environment, are subjected to tensile straining at room temperature. A substantial reduction of tensile ductility appears in hydrogen-charged SUS 304 and the onset of fracture is likely due to plastic instability. Fractographic features show involvement of plasticity throughout the crack path, implying the degradation of the austenitic phase. Electron backscatter diffraction analyses revealed prominent strain localization enhanced by hydrogen in SUS 304. Deformation microstructures of hydrogen-charged SUS 304 were characterized by the formation of high densities of fine stacking faults and ε-martensite, while tangled dislocations prevailed in SUS 316L. Positron lifetime measurements have revealed for the first time hydrogen-enhanced creation of strain-induced vacancies rather than dislocations in the austenitic phase and more clustering of vacancies in SUS 304 than in SUS 316L. Embrittlement and its mechanism are ascribed to the decrease in stacking fault energies resulting in strain localization and hydrogen-enhanced creation of strain-induced vacancies, leading to premature fracture in a similar way to that proposed for ferritic steels

Phase Transformations of an Fe-0.85 C-17.9 Mn-7.1 Al Austenitic Steel After Quenching and Annealing

Science.gov (United States)

Cheng, Wei-Chun

2014-09-01

Low-density Mn-Al steels could potentially be substitutes for commercial Ni-Cr stainless steels. However, the development of the Mn-Al stainless steels requires knowledge of the phase transformations that occur during the steel making processes. Phase transformations of an Fe-0.85 C-17.9 Mn-7.1 Al (wt.%) austenitic steel, which include spinodal decomposition, precipitation transformations, and cellular transformations, have been studied after quenching and annealing. The results show that spinodal decomposition occurs prior to the precipitation transformation in the steel after quenching and annealing at temperatures below 1023 K and that coherent fine particles of L12-type carbide precipitate homogeneously in the austenite. The cellular transformation occurs during the transformation of high-temperature austenite into lamellae of austenite, ferrite, and kappa carbide at temperatures below 1048 K. During annealing at temperatures below 923 K, the austenite decomposes into lamellar austenite, ferrite, κ-carbide, and M23C6 carbide grains for another cellular transformation. Last, when annealing at temperatures below 873 K, lamellae of ferrite and κ-carbide appear in the austenite.

Effect of ferrite on the precipitation of σ phase in cast austenitic stainless steel used for primary coolant pipes of nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Wang, Yongqiang; Li, Na, E-mail: wangyongqiang1124@163.com [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology, Beijing (China)

2017-11-15

The effect of ferrite phase on the precipitation of σ phase in a Z3CN20.09M cast austenitic stainless steel (CASS) used for primary coolant pipes of pressurized water reactor (PWR) nuclear power plants was investigated by using isothermal heat-treatment, optical microscopy (OM), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA) techniques. The influence of different morphologies and volume fractions of ferrite in the σ phase formation mechanism was discussed. The amount of σ phase precipitated in all specimens with different microstructures increased with increasing of aging time, however, the precipitation rate is significant different. The formation of σ phase in specimens with the coarsest ferrite and the dispersively smallest ferrite is slowest. The lowest level Cr content in ferrite and fewest α/γ interfaces in specimen are the main reasons for the slowest σ precipitation due to they are unfavorable for the kinetics and thermodynamics of phase transformation respectively. By contraries, the fastest formation of σ phase takes place in specimens with narrow and long ferrite due to the most α/γ interfaces and higher Cr content in ferrite which are beneficial for preferential nucleation and formation thermodynamics of σ phase. (author)

The role of nitrogen in improving pitting corrosion resistance of high-alloy austenitic and duplex stainless steel welds

International Nuclear Information System (INIS)

Vilpas, M.; Haenninen, H.

1999-01-01

The effects of nitrogen alloyed shielding gas on weld nitrogen content and pitting corrosion resistance of super austenitic (6%Mo) and super duplex stainless steels have been studied with special emphasis on microsegregation behaviour of Cr, Mo and N. The measurements performed with the 6%Mo steel indicate that all these elements segregate interdendritically in the fully austenitic weld metal. With nitrogen addition to the shielding gas the enrichment of nitrogen to the interdendritic regions is more pronounced than to the dendrite cores due to which the pitting corrosion resistance of the dendrite cores increases only marginally. In the super duplex steel welds nitrogen enriches in austenite increasing its pitting corrosion resistance more effectively. In these welds the pitting corrosion resistance of the ferrite phase remains lower. (orig.)

The Effects of Nitrogen Gas on Microstructural and Mechanical Properties of TIG Welded S32205 Duplex Stainless Steel

Directory of Open Access Journals (Sweden)

Aziz Barış Başyiğit

2018-04-01

Full Text Available Duplex stainless steels are gaining greater interest due to their increasing amounts of application fields. Accordingly, there is a need for awareness of problems associated with improper microstructural distributions such as δ-ferrite (delta-ferrite, austenite and other important intermetallic phases that may form in these steel weldments. Since δ-ferrite versus austenite ratio profoundly influences corrosion and mechanical properties, optimum δ-ferrite ratios must be kept approximately within 35–65 vol % and balance austenite to maintain satisfactory corrosion and mechanical properties on welding of these steels. Cooling rates of welds and alloying elements in base metal are the major factors that determine the final microstructure of these steels. In this work, 3 mm thickness of 2205 duplex stainless-steel plates were TIG (Tungsten Inert Gas welded with various amounts of nitrogen gas added to argon shielding gas. Specimens were joined within the same welding parameters and cooling conditions. As nitrogen is a potential austenite stabilizer and an interstitial solid solution hardener, the effects of nitrogen on mechanical properties such as hardness profiles, grain sizes and microstructural modifications are investigated thoroughly by changing the welding shielding gas compositions. Increasing the nitrogen content in argon shielding gas also increases the amount of austenitic phase while δ-ferrite ratios decreases. Nitrogen spherodized the grains of austenitic structure much more than observed in δ-ferrite. The strength values of specimens that welded with the addition of nitrogen gas into the argon shielding gas are increased more in both austenitic and delta-ferritic structure as compared to specimens that welded with plain argon shielding gas. The addition of 1 vol % of nitrogen gas into argon shielding gas provided the optimum phase balance of austenite and δ-ferrite in S32205 duplex stainless-steel TIG-welded specimens.

Mechanical property degradation and microstructural evolution of cast austenitic stainless steels under short-term thermal aging

Science.gov (United States)

Lach, Timothy G.; Byun, Thak Sang; Leonard, Keith J.

2017-12-01

Mechanical testing and microstructural characterization were performed on short-term thermally aged cast austenitic stainless steels (CASS) to understand the severity and mechanisms of thermal-aging degradation experienced during extended operation of light water reactor (LWR) coolant systems. Four CASS materials-CF3, CF3M, CF8, and CF8M-were thermally aged for 1500 h at 290 °C, 330 °C, 360 °C, and 400 °C. All four alloys experienced insignificant change in strength and ductility properties but a significant reduction in absorbed impact energy. The primary microstructural and compositional changes during thermal aging were spinodal decomposition of the δ-ferrite into α/α‧, precipitation of G-phase in the δ-ferrite, segregation of solute to the austenite/ferrite interphase boundary, and growth of M23C6 carbides on the austenite/ferrite interphase boundary. These changes were shown to be highly dependent on chemical composition, particularly the concentration of C and Mo, and aging temperature. The low C, high Mo CF3M alloys experienced the most spinodal decomposition and G-phase precipitation coinciding the largest reduction in impact properties.

Austenitic stainless steels with cryogenic resistance

International Nuclear Information System (INIS)

Tarata, Daniela Florentina

1999-01-01

The most used austenitic stainless steels are alloyed with chromium and nickel and have a reduced carbon content, usually lower than 0.1 % what ensures corresponding properties for processing by plastic deformation at welding, corrosion resistance in aggressive environment and toughness at low temperatures. Steels of this kind alloyed with manganese are also used to reduce the nickel content. By alloying with manganese which is a gammageneous element one ensures the stability of austenites. Being cheaper these steels may be used extensively for components and equipment used in cryogenics field. The best results were obtained with steels of second group, AMnNi, in which the designed chemical composition was achieved, i.e. the partial replacement of nickel by manganese ensured the toughness at cryogenic temperatures. If these steels are supplementary alloyed, their strength properties may increase to the detriment of plasticity and toughness, although the cryogenic character is preserved

High Cycle Fatigue of Metastable Austenitic Stainless Steels

OpenAIRE

Fargas Ribas, Gemma; Zapata Dederle, Ana Cristina; Anglada Gomila, Marcos Juan; Mateo García, Antonio Manuel

2009-01-01

Metastable austenitic stainless steels are currently used in applications where severe forming operations are required, such as automotive bodies, due to its excellent ductility. They are also gaining interest for its combination of high strength and formability after forming. The biggest disadvantage is the difficulty to predict the mechanical response, which depends heavily on the amount of martensite formed. The martensitic transformation in metastable stainless steels can b...

Cryogenic properties of austenitic stainless steels for superconducting magnet

International Nuclear Information System (INIS)

Nohara, K.; Kato, T.; Ono, Y.; Sasaki, T.; Suzuki, S.

1983-01-01

The present study examines the magnetic and mechanical properties of a variety of austenitic stainless steels and high maganese steel which are candidate materials for the superconducting magnet attached to high energy particle accelerators. The effect of a specified heat treatment for the precipitation of intermetallic compound Nb3Sn to be used as superconductor on ductility and toughness are especially examined. It is found that nitrogen-strengthened austenitic stainless steels have high strength and good ductility and toughness, but that these are destroyed by precipitation treatment. The poor ductility and toughness after precipitation are caused by a weakening of the grain boundaries due to the agglomerated chromium carbide percipitates. The addition of vanadium suppresses this effect by refining the grain. Austenitic steels are found to have low magnetic permeabilities and Neel temperatures, and show serrated flow in traction test due to strained martensitic transformation. High manganese steel has extremely low permeability, a Neel temperature about room temperature, and has a serrated flow in traction test due to adiabatic deformation at liquid helium temperature

Transformation in austenitic stainless steel sheet under different loading directions

NARCIS (Netherlands)

van den Boogaard, Antonius H.; Krauer, J.; Hora, P.

2011-01-01

The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress

Transformation in Austenitic Stainless Steel Sheet under Different Loading Directions

NARCIS (Netherlands)

van den Boogaard, Antonius H.; Krauer, J.; Hora, P.

2011-01-01

The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress

Consitutive modeling of metastable austenitic stainless steel

NARCIS (Netherlands)

Perdahcioglu, Emin Semih; Perdahcioglu, Emin Semih

2008-01-01

Metastable austenitic stainless steels combine high formability and high strength, which are generally opposing properties in materials. This property is a consequence of the martensitic phase transformation that takes place during deformation. This transformation is purely mechanically induced

Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

Energy Technology Data Exchange (ETDEWEB)

Sudha, C. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Sivai Bharasi, N. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Anand, R. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Shaikh, H., E-mail: hasan@igcar.gov.i [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Dayal, R.K. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Vijayalakshmi, M. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

2010-07-31

AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 {mu}m width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 {mu}m width was identified which was found to consist of M{sub 23}C{sub 6} carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

Aging degradation of cast stainless steel

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1985-10-01

A program is being conducted to investigate the significance of in-service embrittlement of cast-duplex stainless steels under light-water reactor operating conditions. Data from room-temperature Charpy-impact tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and compared with results from other studies. Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or in reactor service have been characterized. The results indicate that at least two processes contribute to the low-temperature embrittleent of duplex stainless steels, viz., weakening of the ferrite/austenite phase boundary by carbide precipitation and embrittlement of ferrite matrix by the formation of additional phases such as G-phase, Type X, or the α' phase. Carbide precipitation has a significant effect on the onset of embrittlement of CF-8 and -8M grades of stainless steels aged at 400 or 450 0 C. The existing correlations do not accurately represent the embrittlement behavior over the temperature range 300 to 450 0 C. 18 refs., 13 figs

Damage on 316LN stainless steel transformed by powder metallurgy

International Nuclear Information System (INIS)

Couturier, R.; Burlet, H.

1998-01-01

This study deals with the 316 LN stainless steel elaboration by powder metallurgy. This method allows the realization of structures in austenitic steel less affected by the thermal aging than the cast austenitic-ferritic components. The components are performed by the method of HIP (Hot Isostatic Pressing). Mechanical tests are provided to control mechanical properties

Constitutive modeling of metastable austenitic stainless steel

NARCIS (Netherlands)

Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Huetink, Han; Khan, A.

2010-01-01

A physically based, macroscale constitutive model has been developed that can describe the complex mechanical behavior of metastable austenitic stainless steels. In the developed model a generalized model for the mechanically induced martensitic transformation is introduced. Mechanical tests have

Expanded austenite in nitrided layers deposited on austenitic and super austenitic stainless steel grades

International Nuclear Information System (INIS)

Casteletti, L.C.; Fernandes, F.A.P.; Heck, S.C.; Gallego, J.

2010-01-01

In this work nitrided layers deposited on austenitic and super austenitic stainless steels were analyzed through optical microscopy and X-rays diffraction analysis (XRD). It was observed that the formation of N supersaturated phase, called expanded austenite, has promoted significant increment of hardness (> 1000HV). XRD results have indicated the anomalous displacement of the diffracted peaks, in comparison with the normal austenite. This behavior, combined with peaks broadening, it was analyzed in different nitriding temperatures which results showed good agreement with the literature. (author)

Thermal stability study for candidate stainless steels of GEN IV reactors

International Nuclear Information System (INIS)

Simeg Veternikova, J.; Degmova, J.; Pekarcikova, M.; Simko, F.; Petriska, M.; Skarba, M.; Mikula, P.; Pupala, M.

2016-01-01

Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

Thermal stability study for candidate stainless steels of GEN IV reactors

Energy Technology Data Exchange (ETDEWEB)

Simeg Veternikova, J., E-mail: jana.veternikova@stuba.sk [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Degmova, J. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pekarcikova, M. [Institute of Materials Science, Faculty of Materials Science and Technology, Slovak University of Technology, Paulinska 16, 917 24 Trnava (Slovakia); Simko, F. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia); Petriska, M. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Skarba, M. [Slovak University of Technology, Vazovova 5, 812 43 Bratislava (Slovakia); Mikula, P. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pupala, M. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia)

2016-11-30

Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

Hydrogen embrittlement of the 22 Cr5 Ni austeno-ferritic stainless steel. Role of the microstructure

International Nuclear Information System (INIS)

Iacoviello, Francesco

1997-01-01

Austenitic-ferritic stainless steels are characterised by very good mechanical properties and by a high corrosion resistance, especially to stress-corrosion and to pitting. However, their duplex structure shows a sensitivity to hydrogen embrittlement. Among duplex stainless steels, the 22 Cr 5 Ni grade has gradually became the most used. In this work the tensile properties and the resistance to fatigue crack propagation of 22 Cr5 Ni duplex stainless steel have been analysed, with and without hydrogen charging, after it had been treated at temperatures ranging between 200-1050 deg. C for varying times. The heat treatment times and temperatures were chosen to characterise completely the effects of the different intermetallic and the carbide and nitride phases and to compare these results with those from the tensile tests and those in the literature. A technique for obtaining the hydrogen diffusion coefficient in the steel was optimised and was shown to be alternative to the permeation technique. Thermal analysis was used to determine the activation energy of the hydrogen traps in the steel. From the results the following conclusions were established: - Grain boundaries and dislocations have very little influence on the process of hydrogen diffusion. - The quantity of hydrogen absorbed depends in that any type of precipitate decrease the absorption. This decrease was probably due to changes in the diffusivity and solubility of hydrogen caused by the precipitation. - The charging with hydrogen caused a large decrease in ε m pc for the steel for all heat treatments temperature, except 1050 deg. C. At this temperature the effect was much less as the dislocation density was very low and the precipitates were now in solution. - Hydrogen charging of the steel did not affect the YS and the decrease in UTS produced depended on the microstructure. Use of the embrittlement index 'F' showed that spinodal decomposition and precipitation of G phase decrease hydrogen embrittlement

Comparison between magnetic force microscopy and electron back-scatter diffraction for ferrite quantification in type 321 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Warren, A.D., E-mail: Xander.Warren@bristol.ac.uk [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Harniman, R.L. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Collins, A.M. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Bristol Centre for Functional Nanomaterials, Nanoscience and Quantum Information Centre, University of Bristol, Bristol BS8 1FD (United Kingdom); Davis, S.A. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Younes, C.M. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Flewitt, P.E.J. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); School of Physics, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Scott, T.B. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom)

2015-01-15

Several analytical techniques that are currently available can be used to determine the spatial distribution and amount of austenite, ferrite and precipitate phases in steels. The application of magnetic force microscopy, in particular, to study the local microstructure of stainless steels is beneficial due to the selectivity of this technique for detection of ferromagnetic phases. In the comparison of Magnetic Force Microscopy and Electron Back-Scatter Diffraction for the morphological mapping and quantification of ferrite, the degree of sub-surface measurement has been found to be critical. Through the use of surface shielding, it has been possible to show that Magnetic Force Microscopy has a measurement depth of 105–140 nm. A comparison of the two techniques together with the depth of measurement capabilities are discussed. - Highlights: • MFM used to map distribution and quantify ferrite in type 321 stainless steels. • MFM results compared with EBSD for same region, showing good spatial correlation. • MFM gives higher area fraction of ferrite than EBSD due to sub-surface measurement. • From controlled experiments MFM depth sensitivity measured from 105 to 140 nm. • A correction factor to calculate area fraction from MFM data is estimated.

Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

DEFF Research Database (Denmark)

Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa

2017-01-01

A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic......, including an ultimate tensile strength of ~900 MPa and elongation to fracture of ~94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite...... formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001}〈110〉 texture in ferrite and martensite (BCC phases) are the main active components during...

Heat input effect on the microstructural transformation and mechanical properties in GTAW welds of a 409L ferritic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Delgado, J. A.; Ambriz, R. R.; Cuenca-Alvarez, R.; Alatorre, N.; Curiel, F. F.

2016-10-01

Welds without filler metal and welds using a conventional austenitic stainless steel filler metal (ER308L) were performed to join a ferritic stainless steel with Gas Tungsten Arc Welding process (GTAW). Welding parameters were adjusted to obtain three different heat input values. Microstructure reveals the presence of coarse ferritic matrix and martensite laths in the Heat Affected Zone (HAZ). Dilution between filler and base metal was correlated with the presence of austenite, martensite and ferrite in the weld metal. Weld thermal cycles were measured to correlate the microstructural transformation in the HAZ. Microhardness measurements (maps and profiles) allow to identify the different zones of the welded joints (weld metal, HAZ, and base metal). Comparing the base metal with the weld metal and the HAZ, a hardness increment (∼172 HV{sub 0}.5 to ∼350 HV{sub 0}.5 and ∼310 HV{sub 0}.5, respectively) was observed, which has been attributed to the martensite formation. Tensile strength of the welded joints without filler metal increased moderately with respect to base metal. In contrast, ductility was approximately 25% higher than base metal, which provided a toughness improvement of the welded joints. (Author)

Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

Energy Technology Data Exchange (ETDEWEB)

Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

2014-07-01

In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

Welding metallurgy of austenitic stainless steels

International Nuclear Information System (INIS)

Ibrahim, A.N.

1983-01-01

Austenitic stainless steels welds are commonly found in nuclear reactor systems. The macrostructure and the transformation of delta -phase into γ - phase which occur during rapid solidification of such welds are discussed. Finally, several types of defects which are derived from the welding operation, particularly defects of crack type, are also discussed in brief. (author)

Hot Ductility Behaviors in the Weld Heat-Affected Zone of Nitrogen-Alloyed Fe-18Cr-10Mn Austenitic Stainless Steels

Science.gov (United States)

Moon, Joonoh; Lee, Tae-Ho; Hong, Hyun-Uk

2015-04-01

Hot ductility behaviors in the weld heat-affected zone (HAZ) of nitrogen-alloyed Fe-18Cr-10Mn austenitic stainless steels with different nitrogen contents were evaluated through hot tension tests using Gleeble simulator. The results of Gleeble simulations indicated that hot ductility in the HAZs deteriorated due to the formation of δ-ferrite and intergranular Cr2N particles. In addition, the amount of hot ductility degradation was strongly affected by the fraction of δ-ferrite.

Process for stabilizing dimensions of duplex stainless steels for service at elevated temperatures

Science.gov (United States)

Hull, Frederick C.; Tobin, John C.

1981-01-01

Duplex stainless steel materials containing austenite plus delta ferrite, are dimensionally stabilized by heating the material to a reaction temperature between about 1050.degree.-1450.degree. F. (566.degree.-788.degree. C.), holding it at this temperature during transformation of delta ferrite to austenite plus sigma phase, and subsequently heating to a reversion temperature between about 1625.degree.-1750.degree. F. (885.degree.-954.degree. C.), whereby the sigma phase transforms back to ferrite, but the austenite remains dispersed in the ferrite phase. Final controlled cooling permits transformation of ferrite to austenite plus sigma and, later, precipitation of carbides.

Microstructure and mechanical properties of friction stir welded SAF 2507 super duplex stainless steel

International Nuclear Information System (INIS)

Sato, Y.S.; Nelson, T.W.; Sterling, C.J.; Steel, R.J.; Pettersson, C.-O.

2005-01-01

The microstructure and mechanical properties of friction stir (FS) welded SAF 2507 super duplex stainless steel were examined. High-quality, full-penetration welds were successfully produced in the super duplex stainless steel by friction stir welding (FSW) using polycrystalline cubic boron nitride (PCBN) tool. The base material had a microstructure consisting of the ferrite matrix with austenite islands, but FSW refined grains of the ferrite and austenite phases in the stir zone through dynamic recrystallisation. Ferrite content was held between 50 and 60% throughout the weld. The smaller grain sizes of the ferrite and austenite phases caused increase in hardness and strength within the stir zone. Welded transverse tensile specimen failed near the border between the stir zone and TMAZ at the retreating side as the weld had roughly the same strengths as the base material

Ultrasonic testing of austenitic stainless steel welds

International Nuclear Information System (INIS)

Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

1982-05-01

Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

The irradiation performance of austenitic stainless steel clade PWR fuel rods

International Nuclear Information System (INIS)

Teixeira e Silva, A.; Esteves, A.M.

1988-01-01

The steady state irradiation performance of austenitic stainless steel clad pressurized water reactor fuel rods is modeled with fuel performance codes of the FRAP series. These codes, originally developed to model the thermal-mechanical behavior of zircaloy clad fuel rods, are modified to model stainless steel clad fuel rods. The irradiation thermal-mechanical behavior of type 348 stainless steel and zircaloy fuel rods is compared. (author) [pt

Austenitic stainless steels for cryogenic service

International Nuclear Information System (INIS)

Dalder, E.N.C.; Juhas, M.C.

1985-01-01

Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K

Austenitic stainless steels for cryogenic service

Energy Technology Data Exchange (ETDEWEB)

Dalder, E.N.C.; Juhas, M.C.

1985-09-19

Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

Effects of nitrogen on corrosion of stainless steels in a liquid sodium environment

International Nuclear Information System (INIS)

Suzuki, Tadashi; Mutoh, Isao

1990-01-01

The corrosion of ferritic stainless steels using sodium at 650degC in a maximum isothermal region contained in a non-isothermal sodium loop constructed of a Type 316 stainless steel has been examined. Also, previous results on corrosion of austenitic stainless steels in sodium at 700degC in the same loop have been reproduced. The selective dissolution and absorption of nickel, the selective dissolution of chromium, and the resultant increase in iron in the surface of stainless steels in the loop mainly determine the corrosion loss of the stainless steel specimens. The austenitic steels hardly decarburize, but denitride. The ferritic steels decarburize and denitride and the denitriding is more remarkable than the decarburizing. The vanadium and niobium, carbide and nitride formers, in the ferritic steels inhibit the decarburizing to some extent, but barely inhibit the denitriding. The nitrogen in the steels rapidly diffuses to the grain boundaries, and rapidly dissolves into sodium, which will lower surface energy of the steels to enhance the dissolution of other elements. The dissolved N in sodium would then be transported to the free surface of the sodium adjacent to the argon cover gas of sodium and easily be released into the cover gas. This mechanism would cause the rapid dissolution of nitrogen into sodium and the enhancement of the corrosion rate of the steels containing nitrogen. (orig.)

Deformation Induced Martensitic Transformation and Its Initial Microstructure Dependence in a High Alloyed Duplex Stainless Steel

DEFF Research Database (Denmark)

Xie, Lin; Huang, Tian Lin; Wang, Yu Hui

2017-01-01

Deformation induced martensitic transformation (DIMT) usually occurs in metastable austenitic stainless steels. Recent studies have shown that DIMT may occur in the austenite phase of low alloyed duplex stainless steels. The present study demonstrates that DIMT can also take place in a high alloyed...... Fe–23Cr–8.5Ni duplex stainless steel, which exhibits an unexpectedly rapid transformation from γ-austenite into α′-martensite. However, an inhibited martensitic transformation has been observed by varying the initial microstructure from a coarse alternating austenite and ferrite band structure...

Fatigue behavior of welded austenitic stainless steel in different environments

Directory of Open Access Journals (Sweden)

D.S. Yawas

2014-01-01

Full Text Available The fatigue behavior of welded austenitic stainless steel in 0.5 M hydrochloric acid and wet steam corrosive media has been investigated. The immersion time in the corrosive media was 30 days to simulate the effect on stainless steel structures/equipment in offshore and food processing applications and thereafter annealing heat treatment was carried out on the samples. The findings from the fatigue tests show that seawater specimens have a lower fatigue stress of 0.5 × 10−5 N/mm2 for the heat treated sample and 0.1 × 10−5 N/mm2 for the unheat-treated sample compared to the corresponding hydrochloric acid and steam samples. The post-welding heat treatment was found to increase the mechanical properties of the austenitic stainless steel especially tensile strength but it reduces the transformation and thermal stresses of the samples. These findings were further corroborated by the microstructural examination of the stainless steel specimen.

Deformation-Induced Dissolution and Precipitation of Nitrides in Austenite and Ferrite of a High-Nitrogen Stainless Steel

Science.gov (United States)

Shabashov, V. A.; Makarov, A. V.; Kozlov, K. A.; Sagaradze, V. V.; Zamatovskii, A. E.; Volkova, E. G.; Luchko, S. N.

2018-02-01

Methods of Mössbauer spectroscopy and electron microscopy have been used to study the effect of the severe plastic deformation by high pressure torsion in Bridgman anvils on the dissolution and precipitation of chromium nitrides in the austenitic and ferritic structure of an Fe71.2Cr22.7Mn1.3N4.8 high-nitrogen steel. It has been found that an alternative process of dynamic aging with the formation of secondary nitrides affects the kinetics of the dissolution of chromium nitrides. The dynamic aging of ferrite is activated with an increase in the deformation temperature from 80 to 573 K.

Propagation of semi-elliptical surface cracks in ferritic and austenitic steel plates under thermal cyclic loading

International Nuclear Information System (INIS)

Bethge, K.

1989-05-01

Theoretical and experimental investigations of crack growth under thermal and thermomechanical fatigue loading are presented. The experiments were performed with a ferritic reactor pressure vessel steel 20 MnMoNi 5 5 and an austenitic stainless steel X6 CrNi 18 11. A plate containing a semi-elliptical surface crack is heated up to a homogeneous temperature and cyclically cooled down by a jet of cold water. On the basis of linear elastic fracture mechanics stress-intensity factors are calculated with the weight function method. The prediction of crack growth under thermal fatigue loading using data from mechanical fatigue tests is compared with the experimental result. (orig.) [de

Effect of welding structure and δ-ferrite on fatigue properties for TIG welded austenitic stainless steels at cryogenic temperatures

Science.gov (United States)

Yuri, Tetsumi; Ogata, Toshio; Saito, Masahiro; Hirayama, Yoshiaki

2000-04-01

High-cycle and low-cycle fatigue properties of base and weld metals for SUS304L and SUS316L and the effects of welding structure and δ-ferrite on fatigue properties were investigated at cryogenic temperatures in order to evaluate the long-life reliability of the structural materials to be used in liquid hydrogen supertankers and storage tanks and to develop a welding process for these applications. The S-N curves of the base and weld metals shifted towards higher levels, i.e., the longer life side, with decreasing test temperatures. High-cycle fatigue tests demonstrated the ratios of fatigue strength at 10 6 cycles to tensile strength of the weld metals to be 0.35-0.7, falling below those of base metals with decreasing test temperatures. Fatigue crack initiation sites in SUS304L weld metals were mostly at blowholes with diameters of 200-700 μm, and those of SUS316L weld metals were at weld pass interface boundaries. Low-cycle fatigue tests revealed the fatigue lives of the weld metals to be somewhat lower than those of the base metals. Although δ-ferrite reduces the toughness of austenitic stainless steels at cryogenic temperatures, the effects of δ-ferrite on high-cycle and low-cycle fatigue properties are not clear or significant.

Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

Directory of Open Access Journals (Sweden)

ZHOU Shu-cai

2007-08-01

Full Text Available An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer.

Laser cladding crack repair of austenitic stainless steel

CSIR Research Space (South Africa)

Van Rooyen, C

2009-06-01

Full Text Available Laser cladding crack repair of austenitic stainless steel vessels subjected to internal water pressure was evaluated. The purpose of this investigation was to develop process parameters for in-situ repair of through-wall cracks in components...

Passivation behavior of a ferritic stainless steel in concentrated alkaline solutions

Directory of Open Access Journals (Sweden)

Arash Fattah-alhosseini

2015-10-01

Full Text Available The passivation behavior of AISI 430 ferritic stainless steel was investigated in concentrated alkaline solutions in relation to several test parameters, using electrochemical techniques. Increasing solution pH (varying from 11.5 to 14.0 leads to an increase in the corrosion rate of the alloy. Mott–Schottky analysis revealed that passive films formed on AISI 430 ferritic stainless steel behave as n-type semiconductor and the donor densities increased with pH. Electrochemical impedance spectroscopy (EIS results showed that the reciprocal capacitance of the passive film is directly proportional to its thickness, which decreases with pH increase. The results revealed that for this ferritic stainless steel in concentrated alkaline solutions, decreasing the solution pH offers better conditions for forming passive films with higher protection behavior, due to the growth of a much thicker and less defective film.

Plasticity of low carbon stainless steels

International Nuclear Information System (INIS)

Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

1975-01-01

In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

High Nb, Ta, and Al creep- and oxidation-resistant austenitic stainless steel

Science.gov (United States)

Brady, Michael P [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Yamamoto, Yukinori [Oak Ridge, TN; Liu, Chain-tsuan [Oak Ridge, TN

2010-07-13

An austenitic stainless steel HTUPS alloy includes, in weight percent: 15 to 30 Ni; 10 to 15 Cr; 2 to 5 Al; 0.6 to 5 total of at least one of Nb and Ta; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1 W; up to 0.5 Cu; up to 4 Mn; up to 1 Si; 0.05 to 0.15 C; up to 0.15 B; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni wherein said alloy forms an external continuous scale comprising alumina, nanometer scale sized particles distributed throughout the microstructure, said particles comprising at least one composition selected from the group consisting of NbC and TaC, and a stable essentially single phase fcc austenitic matrix microstructure, said austenitic matrix being essentially delta-ferrite-free and essentially BCC-phase-free.

Strength of "Light" Ferritic and Austenitic Steels Based on the Fe - Mn - Al - C System

Science.gov (United States)

Kaputkina, L. M.; Svyazhin, A. G.; Smarygina, I. V.; Kindop, V. E.

2017-01-01

The phase composition, the hardness, the mechanical properties at room temperature, and the resistance to hot (950 - 1000°C) and warm (550°C) deformation are studied for cast deformable "light" ferritic and austenitic steels of the Fe - (12 - 25)% Mn - (0 - 15)% Al - (0 - 2)% C system alloyed additionally with about 5% Ni. The high-aluminum high-manganese low-carbon and carbonless ferritic steels at a temperature of about 0.5 T melt have a specific strength close to that of the austenitic steels and may be used as weldable scale-resistant and wear-resistant materials. The high-carbon Fe - (20 - 24)% Mn - (5 - 9)% Al - 5% Ni - 1.5% C austenitic steels may be applied as light high-strength materials operating at cryogenic temperatures after a solution treatment and as scale- and heat-resistant materials in an aged condition.

Effects of Aging and W Addition on the Microstructure of Fe-Cr-Mn-N Stainless Steels

International Nuclear Information System (INIS)

Jeon, Yu Taek; Joo, Uk Hyon; Park, Yong Soo; Kim, Young Sik

2000-01-01

The effects of aging treatment on the precipitation behaviors of Fe-Cr-Mn-N stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel having a single phase. M23C6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M23C6 carbide precipitation, the iron content was quite high. With increasing aging time, the chromium content was increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn-N stainless steels, ferrite phase was formed. This ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M23C6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitation behaviors were not changed

Effects of aging treatment and W addition on the microstructure of Fe-Cr-Mn stainless steels

International Nuclear Information System (INIS)

Jeoun, Y. T.; Zoo, W. H.; Kim, Y. S.; Park, Y. S.

1999-01-01

The effects of aging treatment on the precipitaion behaviors of Fe-Cr-Mn-W stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel showing a single phase, M 23 C 6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M 23 C 6 carbide precipitaion, the iron content was quite high. With increasing aging time, the chromium content increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn stainless steels, ferrite phase was formed. These ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M 23 C 6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitaion behaviors were not changed

Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

Energy Technology Data Exchange (ETDEWEB)

Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu [Politehnica Univ. Timisoara (Romania). Faculty of Mechanical Engineering

2017-08-01

Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

International Nuclear Information System (INIS)

Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu

2017-01-01

Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

International Nuclear Information System (INIS)

Marques, Rogerio Albuquerque

2014-01-01

Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

Precipitation Mechanism of Sigma Phase in Super Duplex Stainless Steels

Science.gov (United States)

Nakade, Katsuyuki; Kuroda, Toshio

The influence of alloying elements on the precipitation behavior of sigma (σ) phase was investigated for conventional SAF2205 and SAF2507 super duplex stainless steel. Time-Temperature-Precipitation (T-T-P) diagram of sigma phase of SAF2507 were shifted toward to shorter times compared to SAF2205. The precipitation of sigma phase was accelerated with increasing Cr and Mo concentration. According to the microstructure observation, the sigma phase began to precipitate at ferrite (α) ⁄ austenite (γ) phase boundaries and grew into ferrite for SAF2507 and SAF2205 steel. In the as-received condition, Cr and Mo concentration in ferrite was clearly higher than that in austenite. Especially, it was found that Mo concentration in ferrite of SAF2507 was higher than that in ferrite of SAF2205. The result of EPMA-measurement showed that sigma phase was mainly Fe-Cr-Mo intermetallic compound and Mo was significantly enriched into sigma phase. The difference of Mo concentration in ferrite significantly affected to the sigma phase precipitation. The secondary austenite formation was also induced by sigma phase precipitation. Cr and Mo were ejected to the remained ferrite ⁄ austenite phase boundaries by secondary austenite formation. Consequently, sigma phase precipitation was more accelerated by the reheating.

In situ TEM study of G-phase precipitates under heavy ion irradiation in CF8 cast austenitic stainless steel

Science.gov (United States)

Chen, Wei-Ying; Li, Meimei; Zhang, Xuan; Kirk, Marquis A.; Baldo, Peter M.; Lian, Tiangan

2015-09-01

Thermally-aged cast austenitic stainless steels (CASS) CF8 was irradiated with 1 MeV Kr ions at 300, 350 and 400 °C to 1.88 × 1019 ions/m2 (∼3 dpa) at the IVEM-Tandem Facility at the Argonne National Laboratory. Before irradiation, the distribution of G-phase precipitates in the ferrite showed spatial variations, and both their size and density were affected by the ferrite-austenite phase boundary and presence of M23C6 carbides. Under 300 °C irradiation, in situ TEM observation showed G-phase precipitates were relatively unchanged in the vicinity of the phase boundary M23C6 carbides, while the density of G-phase precipitates increased with increasing dose within the ferrite matrix. Coarsening of G-phase precipitates was observed in the vicinity of phase boundary M23C6 carbides at 350 °C and 400 °C.

Plasma spot welding of ferritic stainless steels

International Nuclear Information System (INIS)

Lesnjak, A.; Tusek, J.

2002-01-01

Plasma spot wedding of ferritic stainless steels studied. The study was focused on welding parameters, plasma and shieldings and the optimum welding equipment. Plasma-spot welded overlap joints on a 0.8 mm thick ferritic stainless steel sheet were subjected to a visual examination and mechanical testing in terms of tension-shear strength. Several macro specimens were prepared Plasma spot welding is suitable to use the same gas as shielding gas and as plasma gas , i. e. a 98% Ar/2% H 2 gas mixture. Tension-shear strength of plasma-spot welded joint was compared to that of resistance sport welded joints. It was found that the resistance welded joints withstand a somewhat stronger load than the plasma welded joints due to a large weld sport diameter of the former. Strength of both types of welded joints is approximately the same. (Author) 32 refs

Monitoring of Fatigue Degradation in Austenitic Stainless Steels

International Nuclear Information System (INIS)

Kalkhof, D.; Niffenegger, M.; Leber, H.J.

2004-01-01

During cyclic loading of austenitic stainless steel, it was observed that microstructural changes occurred; these affect both the mechanical and physical properties of the material. For certain steels, a strain-induced martensite phase transformation was seen. The investigations showed that, for the given material and loading conditions, the volume fraction of martensite depends on the cycle number, temperature and initial material state. It was also found that the martensite content continuously increased with the cycle number. Therefore, the volume fraction of martensite was used as an indication of fatigue usage. It was noted that the temperature dependence of the martensite formation could be described by a Boltzmann function, and that the martensite content decreased with increasing temperature. Two different heats of the austenitic stainless steel X6CrNiTi18-10 (AISI 321, DIN 1.4541) were investigated. It was found that the martensite formation rate was much higher for the cold-worked than for the solution-annealed material. All applied techniques - neutron diffraction and advanced magnetic methods - were successful in detecting the presence of martensite in the differently fatigued specimens. (author)

Water corrosion resistance of ODS ferritic-martensitic steel tubes

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

2008-01-01

Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

Zinc Addition Effects on General Corrosion of Austenitic Stainless Steels in PWR Primary Conditions

International Nuclear Information System (INIS)

Qiao Peipeng; Zhang Lefu; Liu Ruiqin; Jiang Suqing; Zhu Fawen

2010-01-01

Zinc addition effects on general corrosion of austenitic stainless steel 316 and 304 were investigated in simulated PWR primary coolant without zinc or with 50 ppb zinc addition at 315 degree C for 500 h. The results show that with the addition of zinc, the corrosion rate of austenitic stainless steel is effectively reduced, the surface oxide film is thinner, the morphology and chemical composition of surface oxide scales are evidently different from those without zinc. There are needle-like corrosion products on the surface of stainless steel 304. (authors)

Sandblasting induced stress release and enhanced adhesion strength of diamond films deposited on austenite stainless steel

Science.gov (United States)

Li, Xiao; Ye, Jiansong; Zhang, Hangcheng; Feng, Tao; Chen, Jianqing; Hu, Xiaojun

2017-08-01

We firstly used sandblasting to treat austenite stainless steel and then deposited a Cr/CrN interlayer by close field unbalanced magnetron sputtering on it. After that, diamond films were prepared on the interlayer. It is found that the sandblasting process induces phase transition from austenite to martensite in the surface region of the stainless steel, which decreases thermal stress in diamond films due to lower thermal expansion coefficient of martensite phase compared with that of austenite phase. The sandblasting also makes stainless steel's surface rough and the Cr/CrN interlayer film inherits the rough surface. This decreases the carburization extent of the interlayer, increases nucleation density and modifies the stress distribution. Due to lower residual stress and small extent of the interlayer's carburization, the diamond film on sandblast treated austenite stainless steel shows enhanced adhesion strength.

General and Localized corrosion of Austenitic and Borated Stainless Steels in Simulated Concentrated Ground Waters

International Nuclear Information System (INIS)

Fix, D.; Estill, J.; Wong, L.; Rebak, R.

2004-01-01

Boron containing stainless steels are used in the nuclear industry for applications such as spent fuel storage, control rods and shielding. It was of interest to compare the corrosion resistance of three borated stainless steels with standard austenitic alloy materials such as type 304 and 316 stainless steels. Tests were conducted in three simulated concentrated ground waters at 90 C. Results show that the borated stainless were less resistant to corrosion than the witness austenitic materials. An acidic concentrated ground water was more aggressive than an alkaline concentrated ground water

Influence of laser shock peening on irradiation defects in austenitic stainless steels

Science.gov (United States)

Lu, Qiaofeng; Su, Qing; Wang, Fei; Zhang, Chenfei; Lu, Yongfeng; Nastasi, Michael; Cui, Bai

2017-06-01

The laser shock peening process can generate a dislocation network, stacking faults, and deformation twins in the near surface of austenitic stainless steels by the interaction of laser-driven shock waves with metals. In-situ transmission electron microscopy (TEM) irradiation studies suggest that these dislocations and incoherent twin boundaries can serve as effective sinks for the annihilation of irradiation defects. As a result, the irradiation resistance is improved as the density of irradiation defects in laser-peened stainless steels is much lower than that in untreated steels. After heating to 300 °C, a portion of the dislocations and stacking faults are annealed out while the deformation twins remain stable, which still provides improved irradiation resistance. These findings have important implications on the role of laser shock peening on the lifetime extension of austenitic stainless steel components in nuclear reactor environments.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

Energy Technology Data Exchange (ETDEWEB)

Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

2014-05-15

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

International Nuclear Information System (INIS)

Lee, Junho; Jang, Changheui; Lee, Kyoung Soo

2014-01-01

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase

Progress report on the influence of higher interpass temperatures on the integrity of austenitic stainless steel welded joints

Energy Technology Data Exchange (ETDEWEB)

Yarmuch, M.; Choi, L. [Alberta Research Council, Edmonton, AB (Canada); Armstrong, K.; Radu, I. [PCL Industrial Constructors Inc., Nisku, AB (Canada)

2008-07-01

This report discussed the progress of the Welding Productivity Group (TWPG) interpass temperature assessment project (ITAP). The project was initiated to evaluate the influence of interpass temperatures on the metallurgical, corrosive, and mechanical properties of austenitic stainless steel, carbon steel, and low-alloy pressure weldments. To date, the project has conducted experiments to determine if interpass temperatures in austenitic stainless steel weldments are higher than temperatures recommended by API requirements. Elevated interpass temperatures for various base materials have been evaluated. Preliminary metallurgical, mechanical, and laboratory corrosion data from 3 experiments with 304/304L and 316/316L stainless steel weldment test specimens has shown that no significant changes occur as a result of elevated interpass temperatures. Results from side bend specimens have demonstrated that elevated interpass temperatures produce acceptable weldment ductility. No intergranular cracking was observed during oxalic acid etch tests conducted for the 316/316L samples. Huey tests performed on the 304/304L specimens indicated that elevated interpass temperatures did not adversely affect the intergranular corrosion resistance of weldments with less than 3 weld passes. Huey tests performed on the 316 specimens showed a marked increase in corrosion rates and normalized weight losses. It was concluded that rates of attack correlate with the maximum interpass temperature and not the average weld metal ferrite number. 22 refs., 11 tabs., 12 figs.

Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

International Nuclear Information System (INIS)

Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

1998-01-01

Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

New Stainless Steel Alloys for Low Temperature Surface Hardening?

DEFF Research Database (Denmark)

Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

2015-01-01

The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE presen...

Studies of microstructure-property relationships in austenitic stainless steels. Final report

International Nuclear Information System (INIS)

Spruiell, J.E.

1977-01-01

A final review is presented of the research carried out to provide better understanding of elevated temperature service of austenitic stainless steels, and especially the microstructural stability of both wrought-annealed steels and welded joints

Low temperature tensile properties and stress corrosion cracking resistance in the super duplex stainless steels weldments

International Nuclear Information System (INIS)

Lee, Jeung Woo; Sung, Jang Hyun; Lee, Sung Keun

1998-01-01

Low temperature tensile properties and SCC resistances of super duplex stainless steels and their weldments are investigated. Tensile strengths increase remarkably with decreasing test temperature, while elongations decrease steeply at -196 .deg. C after showing peak or constant value down to -100 .deg. C. Owing to the low tensile deformation of weld region, elongations of welded specimen decrease in comparison to those of unwelded specimen. The welded tensile specimen is fractured through weld region at -196 .deg. C due to the fact that the finely dispersed ferrite phase in the austenite matrix increases an opportunity to supply the crack propagation path through the brittle ferrite phase at low temperature. The stress corrosion cracking initiates preferentially at the surface ferrite phase of base metal region and propagates through ferrite phase. When the corrosion crack meets with the fibrously aligned austenite phase to the tensile direction, the ferrite phase around austenite continues to corrode. Eventually, fracture of the austenite phase begins without enduring the tensile load. The addition of Cu+W to the super duplex stainless steel deteriorates the SCC resistance in boiling MgCl 2 solution, possibly due to the increment of pits in the ferrite phase and reduction of N content in the austenite phase

Plastic deformation and fracture behaviors of nitrogen-alloyed austenitic stainless steels

International Nuclear Information System (INIS)

Wang Songtao; Yang Ke; Shan Yiyin; Li Laifeng

2008-01-01

The plastic deformation and fracture behaviors of two nitrogen-alloyed austenitic stainless steels, 316LN and a high nitrogen steel (Fe-Cr-Mn-0.66% N), were investigated by tensile test and Charpy impact test in a temperature range from 77 to 293 K. The Fe-Cr-Mn-N steel showed ductile-to-brittle transition (DBT) behavior, but not for the 316LN steel. X-ray diffraction (XRD) confirmed that the strain-induced martensite occurred in the 316LN steel, but no such transformation in the Fe-Cr-Mn-N steel. Tensile tests showed that the temperature dependences of the yield strength for the two steels were almost the same. The ultimate tensile strength of the Fe-Cr-Mn-N steel displayed less significant temperature dependence than that of the 316LN steel. The strain-hardening exponent increased for the 316LN steel, but decreased for the Fe-Cr-Mn-N steel, with decreasing temperature. Based on the experimental results and the analyses, a modified scheme was proposed to explain the fracture behaviors of austenitic stainless steels

Studies on analytical method and nondestructive measuring method on the sensitization of austenitic stainless steels

International Nuclear Information System (INIS)

Onimura, Kichiro; Arioka, Koji; Horai, Manabu; Noguchi, Shigeru.

1982-03-01

Austenitic stainless steels are widely used as structural materials for the machine and equipment of various kinds of plants, such as thermal power, nuclear power, and chemical plants. The machines and equipment using this kind of material, however, have the possibility of suffering corrosion damage while in service, and these damages are considered to be largely due to the sensitization of the material in sometimes. So, it is necessary to develop an analytical method for grasping the sensitization of the material more in detail and a quantitative nondestructive measuring method which is applicable to various kinds of structures in order to prevent the corrosion damage. From the above viewpoint, studies have been made on the analytical method based on the theory of diffusion of chromium in austenitic stainless steels and on Electro-Potentiokinetics Reactivation Method (EPR Method) as a nondestructive measuring method, using 304 and 316 austenitic stainless steels having different carbon contents in base metals. This paper introduces the results of EPR test on the sensitization of austenitic stainless steels and the correlation between analytical and experimental results. (author)

Influence o the microstructure of duplex stainless steels on their failure characteristics during hot deformation

Directory of Open Access Journals (Sweden)

Reis G.S.

2000-01-01

Full Text Available Two types of duplex stainless steels were deformed by torsion at a temperature range of 900 to 1200 °C and strain rate of 1.0 s-1 and their final microstructures were observed. The austenite volume fraction of steel A (26.5Cr - 4.9Ni - 1.6Mo is approximately 25% at room temperature, after conventional annealing, while that of steel B (24Cr - 7.5Ni - 2.3Mo is around 55%. Experimental data show that steel A is ductile at high temperatures and displays low ductility at low temperatures, while steel B has low ductility in the entire range of temperatures studied. At high temperatures, steel A is essentially ferritic and shows dynamic recrystallized grains after deformation. When steel A is strained at low temperatures and displays low austenite volume fraction, microstructural observations indicate that failure is triggered by grain boundary sliding due to the formation of an austenite net structure at the ferrite grain boundaries. At intermediate volume fraction, when austenite forms a dispersed second-phase in steels A and B, failure begins at the ferrite/ferrite boundaries since some of the new ferrite grains may become immobilized by the austenite particles. When steel B is strained at volume fraction of around 50% of austenite and both phases percolate the microstructure, failure occurs after low straining as a consequence of the different plastic behaviors of each of the phases. The failure characteristics of both steels are correlated not only with the volume fraction of austenite but also with its distribution within the ferrite matrix, which limits attainable strain without failure.

High-Temperature Phase Equilibria of Duplex Stainless Steels Assessed with a Novel In-Situ Neutron Scattering Approach

Science.gov (United States)

Pettersson, Niklas; Wessman, Sten; Hertzman, Staffan; Studer, Andrew

2017-04-01

Duplex stainless steels are designed to solidify with ferrite as the parent phase, with subsequent austenite formation occurring in the solid state, implying that, thermodynamically, a fully ferritic range should exist at high temperatures. However, computational thermodynamic tools appear currently to overestimate the austenite stability of these systems, and contradictory data exist in the literature. In the present work, the high-temperature phase equilibria of four commercial duplex stainless steel grades, denoted 2304, 2101, 2507, and 3207, with varying alloying levels were assessed by measurements of the austenite-to-ferrite transformation at temperatures approaching 1673 K (1400 °C) using a novel in-situ neutron scattering approach. All grades became fully ferritic at some point during progressive heating. Higher austenite dissolution temperatures were measured for the higher alloyed grades, and for 3207, the temperature range for a single-phase ferritic structure approached zero. The influence of temperatures in the region of austenite dissolution was further evaluated by microstructural characterization using electron backscattered diffraction of isothermally heat-treated and quenched samples. The new experimental data are compared to thermodynamic calculations, and the precision of databases is discussed.

On Necking, Fracture and Localization of Plastic Flow in Austenitic Stainless Steel Sheets

International Nuclear Information System (INIS)

Korhonen, A. S.; Manninen, T.; Kanervo, K.

2007-01-01

The forming limits of austenitic stainless steel sheets were studied in this work. It was found that the observed limit of straining in stretch forming, when both of the principal stresses are positive, is not set by localized necking, but instead by inclined shearing fracture in the through thickness direction. It appears that the forming limits of austenitic stainless steels may be predicted fairly well by using the classical localized and diffuse necking criteria developed by Hill. The strain path-dependence may be accounted for by integrating the effective strain along the strain path. The fracture criteria of Rice and Tracey and Cockcroft, Latham and Oh were also studied. The results were in qualitative agreement with the experimental observations. Recent experiments with high-velocity electrohydraulic forming of austenitic stainless steels revealed localized necks in stretch formed parts, which are not commonly observed in conventionally formed sheet metal parts

The Influence of Porosity on Corrosion Attack of Austenitic Stainless Steel

Science.gov (United States)

Abdullah, Z.; Ismail, A.; Ahmad, S.

2017-10-01

Porous metals also known as metal foams is a metallic body having spaces orpores through which liquid or air may pass. Porous metals get an attention from researchers nowadays due to their unique combination of properties includes excellent mechanical and electrical, high energy absorption, good thermal and sound insulation and water and gas permeability. Porous metals have been applied in numerous applications such as in automotive, aerospace and also in biomedical applications. This research reveals the influence of corrosion attack in porous austenitic stainless steel 316L. The cyclic polarization potential analysis was performed on the porous austenitic stainless steel 316L in 3.5% NaCl solution. The morphology and the element presence on the samples before and after corrosion attack was examined using scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) respectively to determine the corrosion mechanism structure. The cyclic polarization potential analysis showed the result of (E corr ) for porous austenitic stainless steel type 316L in the range of -0.40v to -0.60v and breakdown potential (E b ) is -0.3v to -0.4v in NaCl solution.

Microstructural Evolutions During Reversion Annealing of Cold-Rolled AISI 316 Austenitic Stainless Steel

Science.gov (United States)

Naghizadeh, Meysam; Mirzadeh, Hamed

2018-06-01

Microstructural evolutions during reversion annealing of a plastically deformed AISI 316 stainless steel were investigated and three distinct stages were identified: the reversion of strain-induced martensite to austenite, the primary recrystallization of the retained austenite, and the grain growth process. It was found that the slow kinetics of recrystallization at lower annealing temperatures inhibit the formation of an equiaxed microstructure and might effectively impair the usefulness of this thermomechanical treatment for the objective of grain refinement. By comparing the behavior of AISI 316 and 304 alloys, it was found that the mentioned slow kinetics is related to the retardation effect of solute Mo in the former alloy. At high reversion annealing temperature, however, an equiaxed austenitic microstructure was achieved quickly in AISI 316 stainless steel due to the temperature dependency of retardation effect of molybdenum, which allowed the process of recrystallization to happen easily. Conclusively, this work can shed some light on the issues of this efficient grain refining approach for microstructural control of austenitic stainless steels.

The Effects of Alloy Chemistry on Localized Corrosion of Austenitic Stainless Steels

Science.gov (United States)

Sapiro, David O.

This study investigated localized corrosion behavior of austenitic stainless steels under stressed and unstressed conditions, as well as corrosion of metallic thin films. While austenitic stainless steels are widely used in corrosive environments, they are vulnerable to pitting and stress corrosion cracking (SCC), particularly in chloride-containing environments. The corrosion resistance of austenitic stainless steels is closely tied to the alloying elements chromium, nickel, and molybdenum. Polarization curves were measured for five commercially available austenitic stainless steels of varying chromium, nickel, and molybdenum content in 3.5 wt.% and 25 wt.% NaCl solutions. The alloys were also tested in tension at slow strain rates in air and in a chloride environment under different polarization conditions to explore the relationship between the extent of pitting corrosion and SCC over a range of alloy content and environment. The influence of alloy composition on corrosion resistance was found to be consistent with the pitting resistance equivalent number (PREN) under some conditions, but there were also conditions under which the model did not hold for certain commercial alloy compositions. Monotonic loading was used to generate SCC in in 300 series stainless steels, and it was possible to control the failure mode through adjusting environmental and polarization conditions. Metallic thin film systems of thickness 10-200 nm are being investigated for use as corrosion sensors and protective coatings, however the corrosion properties of ferrous thin films have not been widely studied. The effects of film thickness and substrate conductivity were examined using potentiodynamic polarization and scanning vibrating electrode technique (SVET) on iron thin films. Thicker films undergo more corrosion than thinner films in the same environment, though the corrosion mechanism is the same. Conductive substrates encourage general corrosion, similar to that of bulk iron

Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

Directory of Open Access Journals (Sweden)

D. Klobčar

2016-10-01

Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

STRUCTURAL STABILITY OF HIGH NITROGEN AUSTENITIC STAINLESS STEELS

Directory of Open Access Journals (Sweden)

Jana Bakajová

2011-05-01

Full Text Available This paper deals with the structural stability of an austenitic stainless steel with high nitrogen content. The investigated steel was heat treated at 800°C using different annealing times. Investigation was carried out using light microscopy, transmission electron microscopy and thermodynamic calculations. Three phases were identified by electron diffraction: Cr2N, sigma – phase and M23C6. The thermodynamic prediction is in good agreement with the experimental result. The only is the M23C6 carbide phase which is not thermodynamically predicted. Cr2N is the majority secondary phase and occurs in the form of discrete particles or cells (lamellas of Cr2N and austenite.

On qualification of TOFD technique for austenitic stainless steel welds inspection

Energy Technology Data Exchange (ETDEWEB)

Martinez-Ona, R. [Tecnatom, San Sebastian de los Reyes (Spain); Viggianiello, S.; Bleuze, A. [Metalscan, Saint-Remy (France)

2006-07-01

Time of Flight Diffraction (TOFD) technique is gaining ground as a solid method for detection and sizing of defects. It has been reported that TOFD technique provides good results on the inspection of fine grain steels. However, there are few results regarding the application and performance of this technique on austenitic stainless steels. A big challenge of these inspections is the coarse grain structure that produces low signal to noise ratio and may mask the diffraction signals. Appropriate transducer design, selection of technique parameters and analysis tools could overcome the actual difficulties. In this paper, the main design aspects and parameters of the TOFD technique for austenitic steels are presented. It follows the description of qualification tests carried out to validate the technique for inspecting stainless steels welds. To conclude, discussion of results from actual inspections is shown. (orig.)

Pitting corrosion resistant austenite stainless steel

Science.gov (United States)

van Rooyen, D.; Bandy, R.

A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

Stainless steels in boiling water reactors. Corrosion problems and possible solutions

International Nuclear Information System (INIS)

Combrade, P.; Desestret, A.; Leroy, F.; Coriou, H.

1977-01-01

In boiling water reactors, the heat-carrying water may have an up to 0.1 or even 0.2 ppm oxygen content, which can make it highly agressive at operating temperature for stainless steels subject to high physical stresses. Several metallurgical solutions can be considered, and in particular the use of stainless steels having a mixed austenitic-ferritic structure or of standard austenitic steels (18.10 or 18.10 Mo, such as AISI 304 and 316) with carefully controlled carbon and alloy element contents. The behavior of these steels during prolonged tests in water at 288 0 C with a 30 and even 100 ppm oxygen content turned out to be quite satisfactory [fr

High temperature strength and aging behavior of 12%Cr-15%Mn austenitic steels

International Nuclear Information System (INIS)

Miyahara, Kazuya; Bae, Dong-Su; Sakai, Hidenori; Hosoi, Yuzo

1993-01-01

High Mn-Cr austenitic steels are still considered to be an important high temperature structural material from the point of view of reduced radio-activation. The objective of the present study is to make a fundamental research of mechanical properties and microstructure of 12%Cr-15%Mn austenitic steels. Especially the effects of alloying elements of V and Ti on the mechanical properties and microstructure evolution of high Mn-Cr steels were studied. Precipitation behaviors of carbides, nitrides and σ phase are investigated and their remarkable effects on the high temperature strength are found. The addition of V was very effective for strengthening the materials with the precipitation of fine VN. Ti was also found to be beneficial for the improvement of high temperature strength properties. The results of high temperature strengths of the 12Cr-15Mn austenitic steels were compared with those of the other candidate and/or reference materials, for example, JFMS (modified 9Cr-2Mo ferritic stainless steel) and JPCAs (modified 316 austenitic stainless steels). (author)

Dilution and Ferrite Number Prediction in Pulsed Current Cladding of Super-Duplex Stainless Steel Using RSM

Science.gov (United States)

Eghlimi, Abbas; Shamanian, Morteza; Raeissi, Keyvan

2013-12-01

Super-duplex stainless steels have an excellent combination of mechanical properties and corrosion resistance at relatively low temperatures and can be used as a coating to improve the corrosion and wear resistance of low carbon and low alloy steels. Such coatings can be produced using weld cladding. In this study, pulsed current gas tungsten arc cladding process was utilized to deposit super-duplex stainless steel on high strength low alloy steel substrates. In such claddings, it is essential to understand how the dilution affects the composition and ferrite number of super-duplex stainless steel layer in order to be able to estimate its corrosion resistance and mechanical properties. In the current study, the effect of pulsed current gas tungsten arc cladding process parameters on the dilution and ferrite number of super-duplex stainless steel clad layer was investigated by applying response surface methodology. The validity of the proposed models was investigated by using quadratic regression models and analysis of variance. The results showed an inverse relationship between dilution and ferrite number. They also showed that increasing the heat input decreases the ferrite number. The proposed mathematical models are useful for predicting and controlling the ferrite number within an acceptable range for super-duplex stainless steel cladding.

Residual-stresses in austenitic stainless-steel primary coolant pipes and welds of pressurized-water reactors

International Nuclear Information System (INIS)

Faure, F.; Leggatt, R.H.

1996-01-01

Surface and through thickness residual stress measurements were performed on an aged cast austenitic-ferritic stainless steel pipe and on an orbital TIG weld representative of those of primary coolant pipes in pressurized water reactors. An abrasive-jet hole drilling method and a block removal and layering method were used. Surface stresses and through thickness stress profiles are strongly dependent upon heat treatments, machining and welding operations. In the aged cast stainless steel pipe, stresses ranged between -250 and +175 MPa. On and near the orbital TIG weld, the outside surface of the weld was in tension both in the axial and hoop directions, with maximum values reaching 420 MPa in the weld. On the inside surface, the hoop stresses were compressive, reaching -300 MPa. However, the stresses in the axial direction at the root of the weld were tensile within 4 mm depth from the inside surface, locally reaching 280 MPa. (author)

Methods allowing in-situ aging evaluation of austenitic-ferritic molded steels

International Nuclear Information System (INIS)

Paris, D.; Massoud, J.P.; Chicois, J.; Borelly, R.; Shoji, T.; Yi, Y.

1997-01-01

The molded elbows of the primary coolant circuit of the PWR type reactors are made with austenitic-ferritic stainless molded steel which is embrittled at the service temperature. To complement with the control programs lead from bench-scale experiments, it is wished to dispose to methods allowing to verify directly on the component that the estimated aging level is effectively reached. The development of non-destructive methods comes up against difficulties: the obtained signals are generally of weak amplitude; they have to be relevant of aging; the measures having not be carrying out on the component at the initial state, we do not dispose of a reference for each component. These difficulties are illustrated by the development of three methods: the electromagnetic sorting, the ferromagnetic noise and an electrochemical method. Two methods seem to be promising: the thermoelectric power and the small angle neutron scattering. (O.M.)

Intergranular corrosion behavior associated with delta-ferrite transformation of Ti-modified Super304H austenitic stainless steel

International Nuclear Information System (INIS)

Bai, Guanshun; Lu, Shanping; Li, Dianzhong; Li, Yiyi

2015-01-01

Highlights: • Relationship between delta-ferrite transformation and IGC behavior was evaluated by DL-EPR test quantitatively. • The IGC site at austenite/ferrite grain boundary changes with aging time at 650 °C. • A higher fraction of delta-ferrite with poor stability increases the IGC sensitisation. • Self-healing of IGC was mainly induced by the Cr diffusion from primary austenite rather than the delta-ferrite. - Abstract: A double loop electrochemical potentiokinetic reactivation (DL-EPR) test was conducted to investigate the relationship between the evolution of delta-ferrite and the intergranular corrosion (IGC) of Ti-modified Super304H, which was aged at 650 °C for 4–500 h. Scanning electron microscopy and transmission electron microscopy were adopted to analyze the evolution of delta-ferrite. The results indicated that a higher fraction of delta-ferrite with poor stability increased the IGC sensitisation of Ti-modified Super304H. Moreover, the self-healing of the sensitisation of Ti-modified Super304H occurred after 48 h due to the diffusion of chromium atoms mainly from the adjacent primary austenite rather than the delta-ferrite

Development of Duplex Stainless Steels by Field-Assisted Hot Pressing: Influence of the Particle Size and Morphology of the Powders on the Final Mechanical Properties

Science.gov (United States)

García-Junceda, A.; Rincón, M.; Torralba, J. M.

2018-01-01

The feasibility of processing duplex stainless steels with promising properties using a powder metallurgical route, including the consolidation by field-assisted hot pressing, is assessed in this investigation. The influence of the particle size and morphology of the raw austenitic and ferritic powders on the final microstructure and properties is also evaluated for an austenitic content of 60 wt pct. In addition, the properties of a new microconstituent generated between the initial constituents are analyzed. The maximum sintered density (98.9 pct) and the best mechanical behavior, in terms of elastic modulus, nanohardness, yield strength, ultimate tensile strength, and ductility, are reached by the duplex stainless steel processed with austenitic and ferritic gas atomized stainless steel powders.

Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

Directory of Open Access Journals (Sweden)

Je-Kang Du

2016-03-01

Full Text Available Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the antibacterial properties, but they are known to damage biofilm. The occurrence of nanoparticles can also improve the antibacterial properties of biomaterials through various methods. In this study, we used Escherichia coli and analyzed the microstructures of American Iron and Steel Institute (AISI 430 stainless steel with a 0.18 mass % N alloy element. During a lower temperature aging, the microstructure of the as-quenched specimen is essentially a ferrite and martensite duplex matrix with some Cr2N precipitates formed. Additionally, the antibacterial properties of the alloy for E. coli ranged from 3% to 60%, consistent with the presence of Cr2N precipitates. When aged at a lower temperature, which resulted in nano-Cr2N precipitation, the specimen possessed the highest antibacterial activity.

Influence of laser shock peening on irradiation defects in austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Lu, Qiaofeng [Department of Mechanical & Materials Engineering, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Su, Qing [Nebraska Center for Energy Sciences Research, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Wang, Fei [Department of Mechanical & Materials Engineering, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Zhang, Chenfei; Lu, Yongfeng [Department of Electrical Engineering, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Nastasi, Michael [Department of Mechanical & Materials Engineering, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Energy Sciences Research, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Cui, Bai, E-mail: bcui3@unl.edu [Department of Mechanical & Materials Engineering, University of Nebraska–Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States)

2017-06-15

The laser shock peening process can generate a dislocation network, stacking faults, and deformation twins in the near surface of austenitic stainless steels by the interaction of laser-driven shock waves with metals. In-situ transmission electron microscopy (TEM) irradiation studies suggest that these dislocations and incoherent twin boundaries can serve as effective sinks for the annihilation of irradiation defects. As a result, the irradiation resistance is improved as the density of irradiation defects in laser-peened stainless steels is much lower than that in untreated steels. After heating to 300 °C, a portion of the dislocations and stacking faults are annealed out while the deformation twins remain stable, which still provides improved irradiation resistance. These findings have important implications on the role of laser shock peening on the lifetime extension of austenitic stainless steel components in nuclear reactor environments. - Highlights: •Laser shock peening generates a dislocation network, stacking faults and deformation twins in stainless steels. •Dislocations and incoherent twin boundaries serve as effective sinks for the annihilation of irradiation defects. •Incoherent twin boundaries remain as stable and effective defect sinks at 300 °C.

Effect of Si and Mn additions on ferrite and austenite phase fractions in 25Cr-7Ni-1.5Mo-3W base super duplex stainless steels

International Nuclear Information System (INIS)

Jeong, S.W.; Lee, Z.-H.; Lee, H.M.

2000-01-01

The effect of heat treatment and Si and Mn additions on the ferrite and austenite phase fractions of the super duplex stainless steel (SDSS), Fe-25Cr-7Ni-1.5Mo-3W-Si-Mn-0.25N (numbers are all in wt.% unless specified otherwise), was investigated. The thermodynamic calculations of phase equilibria and phase fractions were performed using the Thermo-Calc program. Based on the calculated results, specific compositions of Si and Mn were selected and alloys with these compositions were analysed by Feritscope, X-ray diffractometry and scanning electron microscopy. The calculated phase fractions and experimentally analysed ones were compared and there was a good agreement between calculations and measurements. The optimum heat treatment condition for Fe-25Cr-7Ni-1.5Mo-3W-0.5Si-0.5Mn-0.25N is to hold at 1050 to 1100 C for 2 h in considering the ferrite to austenite ratio of 50:50 and to avoid second phase precipitation such as the σ phase. It was suggested that an excessive addition of more than 0.8Si and 1.0Mn may induce the σ phase precipitation. (orig.)

Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

International Nuclear Information System (INIS)

Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

2011-01-01

Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

Microstructure and mechanical properties of resistance upset butt welded 304 austenitic stainless steel joints

International Nuclear Information System (INIS)

Sharifitabar, M.; Halvaee, A.; Khorshahian, S.

2011-01-01

Graphical abstract: Three different microstructural zones formed at different distances from the joint interface in resistance upset butt welding of 304 austenitic stainless steel. Highlights: → Evaluation of microstructure in resistance upset welding of 304 stainless steel. → Evaluation of welding parameters effects on mechanical properties of the joint. → Introducing the optimum welding condition for joining stainless steel bars. -- Abstract: Resistance upset welding (UW) is a widely used process for joining metal parts. In this process, current, time and upset pressure are three parameters that affect the quality of welded products. In the present research, resistance upset butt welding of 304 austenitic stainless steel and effect of welding power and upset pressure on microstructure, tensile strength and fatigue life of the joint were investigated. Microstructure of welds were studied using scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was used to distinguish the phase(s) that formed at the joint interface and in heat affected zone (HAZ). Energy dispersive spectroscopy (EDS) linked to the SEM was used to determine chemical composition of phases formed at the joint interface. Fatigue tests were performed using a pull-push fatigue test machine and the fatigue properties were analyzed drawing stress-number of cycles to failure (S-N) curves. Also tensile strength tests were performed. Finally tensile and fatigue fracture surfaces were studied by SEM. Results showed that there were three different microstructural zones at different distances from the joint interface and delta ferrite phase has formed in these regions. There was no precipitation of chromium carbide at the joint interface and in the HAZ. Tensile and fatigue strengths of the joint decreased with welding power. Increasing of upset pressure has also considerable influence on tensile strength of the joint. Fractography of fractured samples showed that formation of hot spots at

Aging behaviour of 25Cr-17Mn high nitrogen duplex stainless steel

OpenAIRE

Machado, I. F.; Padilha, A. F.

2000-01-01

The precipitation behaviour of a nickel free stainless steel containing 25% chromium, 17% manganese and 0.54% nitrogen, with duplex ferritic-austenitic microstructure, was studied using several complementary techniques of microstructural analysis after aging heat treatments between 600 and 1 000 degrees C for periods of lime between 15 and 6 000 min. During aging heat treatments, ferrite was decomposed into sigma phase and austenite by a eutectoid reaction, like in the Fe-Cr-Ni duplex stainle...

Surface layer investigation of duplex stainless steel S32205 after stress peening utilizing X-ray diffraction

International Nuclear Information System (INIS)

Feng, Qiang; Jiang, Chuanhai; Xu, Zhou

2013-01-01

Highlights: ► The stress shot peening is superior to the conventional shot peening. ► Residual stresses along the loaded direction are bigger than transverse direction. ► Higher prestress leads to smaller domain size, high density of dislocation. ► Compared to ferrite, austenite has much higher hardness and work hardening. ► Ferrite has higher recover of elastic deformation than austenite after unloading. - Abstract: Residual stresses and micro-hardness of duplex stainless steel S32205 after stress peening are measured and domain sizes and microstrain are calculated. The results show that stress peening can significantly improve the compressive residual stresses and micro-hardness in both austenite and ferrite, and the former is affected by both the prestress and the measurement directions. Microstructure investigation reveals that material deformation is enhanced after stress peening, and smaller domain sizes and higher microstrain are introduced. The compressive residual stress enhancement by stress peening in ferrite is more than that in austenite under the same stress peening, which is due to the more elastic deformation recover in ferrite. Therefore, the difference of residual stresses between ferrite and austenite can be narrowed down by conducting appropriate stress peening. Based on these investigations, it is concluded that stress peening is superior to conventional shot peening treatment to improve the surface properties of duplex stainless steel

Some initial considerations on the suitability of Ferritic/ martensitic stainless steels as first wall and blanket materials in fusion reactors

International Nuclear Information System (INIS)

Butterworth, G.J.

1982-01-01

The constitution of stainless iron alloys and the characteristic properties of alloys in the main ferritic, martensitic and austenitic groups are discussed. A comparison of published data on the mechanical, thermal and irradiation properties of typical austenitic and martensitic/ferritic steels shows that alloys in the latter groups have certain advantages for fusion applications. The ferromagnetism exhibited by martensitic and ferritic alloys has, however, been identified as a potentially serious obstacle to their utilisation in magnetic confinement devices. The paper describes measurements performed in other laboratories on the magnetic properties of two representative martensitic alloys 12Cr-1Mo and 9Cr-2Mo. These observations show that a modest bias magnetic field of magnitude 1 - 2 tesla induces a state of magnetic saturation in these materials. They would thus behave as essentially paramagnetic materials having a relative permeability close to unity when saturated by the toroidal field of a tokamak reactor. The results of computations by the General Atomic research group to assess the implications of such magnetic behaviour on reactor design and operation are presented. The results so far indicate that the ferromagnetism of martensitic/ferritic steels would not represent a major obstacle to their utilisation as first wall or blanket materials. (author)

Microstructure characterization in the weld joint of a high nickel austenitic alloy and Cr18-Ni8 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Wu, Na; Li, Yajiang; Wang, Juan [Shandong Univ., Jinan (CN). Key Lab. for Liquid - Solid Structural Evolution and Processing of Materials (Ministry of Education)

2012-06-15

High nickel austenitic alloy, 6 mm thick, and Cr18-Ni8 stainless steel with a thickness of 0.6 mm were joined by pulsed current tungsten inert gas arc welding without filler metal in this work. Metallographic examination, microhardness measurement and electron microprobe analysis were used to reveal microstructural characteristics in the joint. The results indicated that the weld metal consisted of {gamma}-austenite, {delta}-ferrite and carbides without the appearance of martensite. There were dendrite crystals at the edge of the weld metal near the high nickel austenitic alloy and isometric crystals in the center of the weld metal. The microhardness of the weld metal was the highest due to the existence of carbides and its finer structure. Graphite flakes were still embedded in the austenite matrix of the heat-affected zone without the formation of martensite. (orig.)

The low-temperature aging embrittlement in a 2205 duplex stainless steel

International Nuclear Information System (INIS)

Weng, K.L.; Chen, H.R.; Yang, J.R.

2004-01-01

The effect of isothermal treatment (at temperatures ranging between 400 and 500 deg. C) on the embrittlement of a 2205 duplex stainless steel (with 45 ferrite-55 austenite, vol.%) has been investigated. The impact toughness and hardness of the aged specimens were measured, while the corresponding fractography was studied. The results show that the steel is susceptible to severe embrittlement when exposed at 475 deg. C; this aging embrittlement is analogous with that of the ferritic stainless steels, which is ascribed to the degenerated ferrite phase. High-resolution transmission electron microscopy reveals that an isotropic spinodal decomposition occurred during aging at 475 deg. C in the steel studied; the original δ-ferrite decomposed into a nanometer-scaled modulated structure with a complex interconnected network, which contained an iron-rich BCC phase (α) and a chromium-enriched BCC phase (α'). It is suggested that the locking of dislocations in the modulated structure leads to the severe embrittlement

Investigation of the applicability of some pre expressions for austenitic stainless steels

International Nuclear Information System (INIS)

Alfonsson, E.; Qvarfort, R.

1992-01-01

The alloying elements known to be most important for the pitting resistance of austenitic stainless steels are chromium, molybdenum and nitrogen. Several authors have tried to quantify the influence of these elements by expressions giving the relative influence of each element. By such an expression a ''pitting resistance equivalent, PRE'', can be calculated for a certain alloy. Recently it has become rather common among both producers and users of stainless steels to discuss pitting resistance in terms of PRE. In the present work, critical pitting temperatures, CPT, was determined in 1 M NaCl for a wide spectrum of austenitic stainless steels. With a newly developed electrochemical cell, the CPT can be determined with high accuracy as crevice corrosion in the specimen mount can be completely eliminated during test. The correlation between the experimental results and some PRE expressions from the literature is discussed

Law of mixture used to model the flow behavior of a duplex stainless steel at high temperatures

International Nuclear Information System (INIS)

Momeni, A.; Dehghani, K.; Poletti, M.C.

2013-01-01

In this investigation the flow curves of a duplex stainless steel were drawn by performing hot compression tests over a wide temperature range of 950–1200 °C and strain rates of 0.001–100 s −1 . The flow curves of ferrite and austenite phases in the duplex structure were depicted by conducting similar hot compression tests on two steels that were cast and prepared with the same chemical compositions. The flow curves of the austenitic steel were found typical of dynamic recrystallization. They were successfully modeled by using the experimental exponential equation proposed by Cingara and McQueen. The flow curves of the ferritic steel were typical of dynamic recovery. They were modeled by the dislocation density evolution function proposed by Estrin and Meckning. Comparing the flow curves of three studied steels, it was found that the flow curves of the duplex steel were very similar and close to those of the ferrite steel. It was understood that in a duplex structure of ferrite and austenite the flow behavior is mostly controlled by the softer phase, i.e. ferrite. The law of mixture was modified to consider the strain partitioning between ferrite and austenite. The distribution coefficients of ferrite and austenite were described and determined at different deformation conditions. The results of modeling satisfactorily predicted the experimental curves. It was shown that the influence of austenite on the flow behavior of the duplex structure is almost low. However, it increases as strain rate or temperature rises. - Highlights: ► Flow curves of austenite and ferrite in the duplex steel were modeled separately. ► The flow behavior of the duplex steel is mostly controlled by ferrite. ► The effect of austenite on flow curve increases with temperature and strain rate. ► The flow curve of the duplex steel is modeled by the modified law of mixture

Gaseous surface hardening of martensitic stainless steels

DEFF Research Database (Denmark)

Tibollo, Chiara; Villa, Matteo; Christiansen, Thomas L.

The present work addresses heat and surface treatments of martensitic stainless steel EN 1.4028. Different combinations of heat treatments and surface treatments were performed: conventional austenitisation, cryogenic treatment and in particular high temperature solution nitriding (HTSN) and low...... that cubic lath martensite in conventionally austenitised EN 1.4028 dissolves nitrogen and develops expanded martensite (ferrite) during LTSH. HTSN leads to a microstructure of tetragonal plate martensite and retained austenite. The content of retained austenite can be reduced by a cryo...

Detection of secondary phases in duplex stainless steel by magnetic force microscopy and scanning Kelvin probe force microscopy

Energy Technology Data Exchange (ETDEWEB)

Ramírez-Salgado, J. [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Domínguez-Aguilar, M.A., E-mail: madoming@imp.mx [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Castro-Domínguez, B. [University of Tokyo, Department of Chemical System Engineering, Faculty of Engineering Bldg. 5, 7F 722, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113–8656 (Japan); Hernández-Hernández, P. [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Newman, R.C. [University of Toronto, Department of Chemical Engineering and Applied Chemistry, 200 College Street, Toronto M5S 3E5 (Canada)

2013-12-15

The secondary phase transformations in a commercial super duplex stainless steel were investigated by micro-chemical analyses and high resolution scanning probe microscopy. Energy dispersive X-ray and electron probe detected ferrite and austenite as well as secondary phases in unetched aged duplex stainless steel type 25Cr-7Ni-3Mo. Volta potential indicated that nitride and sigma appeared more active than ferrite, while secondary austenite and austenite presented a nobler potential. Reversal order in nobility is thought to be attributable to the potential ranking provided by oxide nature diversity as a result of secondary phase surface compositions on steel. After eutectoid transformation, secondary austenite was detected by electron probe microanalysis, whereas atomic force microscopy distinguished this phase from former austenite by image contrast. Magnetic force microscopy revealed a “ghosted” effect on the latter microstructure probably derived from metal memory reminiscence of mechanical polishing at passivity and long range magnetic forces of ferrite phase. - Highlights: • Nobility detection of secondary phases by SKPFM in DSS particles is not a straightforward procedure. • As Volta potential and contrast are not always consistent SKPFM surface oxides is thought played an important role in detection. • AFM distinguished secondary austenite from former austenite by image contrast though SEM required EPMA.

Embrittlement and life prediction of aged duplex stainless steel

International Nuclear Information System (INIS)

Kuwano, Hisashi

1996-01-01

The stainless steel, for which the durability for long term in high temperature corrosive environment is demanded, is a complex plural alloy. Cr heightens the oxidation resistance, Ni improves the ductility and impact characteristics, Si improves the fluidity of the melted alloy and heightens the resistance to stress corrosion cracking, and Mo suppresses the pitting due to chlorine ions. These alloy elements are in the state of nonequilibrium solid solution in Fe base at practical temperature, and cause aging phenomena such as segregation, concentration abnormality and precipitation during the use for long term. The characteristics of stainless steel deteriorate due to this. Two-phase stainless cast steel, the example of the embrittlement of the material for an actual machine, the accelerated test of embrittlement, the activation energy for embrittlement, and as the mechanism of aging embrittlement, the spinodal decomposition of ferrite, the precipitation of G phase and the precipitation of carbides and nitrides are described. Also in the welded parts of austenitic stainless steel, delta-ferrite is formed during cooling, therefore, the condition is nearly same as two-phase stainless steel, and the embrittlement due to long term aging occurs. (K.I.)

Microstructure of laser cladded martensitic stainless steel

CSIR Research Space (South Africa)

Van Rooyen, C

2006-08-01

Full Text Available and martensite with 10% ferrite for Material B. Table 7 - Proposed martensitic stainless steel alloys for laser cladding Material C* Cr Ni Mn Si Mo Co Ms (ºC)* Cr eq Ni eq Material A 0.4 13 - 1 0.5 2.5 5.5 120 16.5 12.5 Material B 0.2 15 2 1 0.7 2.5 5.5 117... dilution, low heat input, less distortion, increased mechanical and corrosion properties excellent repeatability and control of process parameters. Solidification of laser cladded martensitic stainless steel is primarily austenitic. Microstructures...

Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

Science.gov (United States)

Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa; Burrows, Andrew; Alimadadi, Hossein

2017-08-01

A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic phase measurements, X-ray diffraction (XRD) and electron backscattered diffraction were employed to study the plastic deformation behavior and to identify the operating plasticity mechanisms. The results obtained show that the newly designed duplex alloy exhibits some extraordinary mechanical properties, including an ultimate tensile strength of 900 MPa and elongation to fracture of 94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001} texture in ferrite and martensite (BCC phases) are the main active components during tensile deformation. The predominance of these components is logically related to the strain-induced martensite and/or twin formation.

Evaluation of the low corrosion resistant phase formed during the sigma phase precipitation in duplex stainless steels

Directory of Open Access Journals (Sweden)

Darlene Yuko Kobayashi

1999-10-01

Full Text Available The duplex stainless steels, having a volumetric fraction of 50% ferrite and 50% austenite, conciliate high corrosion resistance with good mechanical properties. But, in many circumstances different phase transformations may occur, such as that responsible for sigma phase precipitation, which make the steel susceptible to localized corrosion. During the sigma phase precipitation a new austenitic phase is formed with a very low corrosion resistance. In the present research the composition of this new austenitic phase was evaluated in four duplex stainless steels, with different Mo, N and Cu contents. After the solution anneal at 1050 °C, samples of these steels were aged at 850 °C during 1 h and 5 h for sigma phase precipitation. Using the ferritoscope and an image analyzer it was possible to determine the volumetric fractions of ferrite and sigma phase, respectively, while those of austenite and the new austenitic phase were determined by difference to 100% volume. Finally, by using mass balance it was possible to determine theoretically the composition of the new austenitic phase. This phase is poor in Cr and Mo free, which explains its poor corrosion resistance.

Application Feasibility of PRE 50 grade Super Austenitic Stainless Steel as a Steam Generator Tubing

Energy Technology Data Exchange (ETDEWEB)

Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Young sik [Andong National University, Andong (Korea, Republic of); Kim, Taek Jun; Kim, Sun Tae; Park, Hui Sang [Yonsei University, Seoul (Korea, Republic of)

1997-07-01

The aim of this study is to evaluate the properties of the super austenitic stainless steel, SR-50A for application as steam generator tubing material. The microstructure, mechanical properties, corrosion properties, were analyzed and the results were compared between super austenitic stainless steel and Alloy 600 and Alloy 690. Super austenitic stainless steel, SR-50A is superior to Alloy 600, Alloy 690 and Alloy 800 in the mechanical properties(tensile strength, yield strength, and elongation). It was investigated that thermal conductivity of SR-50A was higher than Alloy 600. As a result of thermal treatment on super stainless steel, SR-50A, caustic SCC resistance was increased and its resistance was as much as Alloy 600TT and Alloy 690TT. In this study, optimum thermal treatment condition to improve the caustic corrosion properties was considered as 650 deg C or 550 deg C 15 hours. However, it is necessary to verify the corrosion mechanism and to prove the above results in the various corrosive environments. 27 refs., 6 tabs., 59 figs. (author)

Kinetics analysis of two-stage austenitization in supermartensitic stainless steel

DEFF Research Database (Denmark)

Nießen, Frank; Villa, Matteo; Hald, John

2017-01-01

The martensite-to-austenite transformation in X4CrNiMo16-5-1 supermartensitic stainless steel was followed in-situ during isochronal heating at 2, 6 and 18 K min−1 applying energy-dispersive synchrotron X-ray diffraction at the BESSY II facility. Austenitization occurred in two stages, separated...... that the austenitization kinetics is governed by Ni-diffusion and that slow transformation kinetics separating the two stages is caused by soft impingement in the martensite phase. Increasing the lath width in the kinetics model had a similar effect on the austenitization kinetics as increasing the heating-rate....

Long-term aging of cast stainless steels: Mechanisms and resulting properties

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1988-01-01

Mechanical property data are presented from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 450, 400, 350, 320 and 290 deg. C. The results indicate that thermal aging increases the tensile strength and decreases the impact energy, J IC , and tearing modules of the steels. Also, the ductile-to-brittle transition curve shifts to higher temperatures. The ferrite content and concentration of carbon in the steel have a strong effect on the overall process of low-temperature embrittlement. The low-carbon CF-3 steels are the most resistant and the molybdenum-containing high-carbon CF-8M steels are the most susceptible to low-temperature embrittlement. Microstructural data indicate that three processes contribute to embrittlement of cast stainless steels, viz., Cr-rich α' and G-phase precipitation in the ferrite, and carbide precipitation on the austenite/ferrite phase boundary. The influence of nitrogen content and ferrite distribution on loss of toughness are discussed. The data also indicate that existing correlations do not accurately represent the embrittlement behavior over the temperature range 280-450 deg. C, i.e., extrapolation of high temperature data to reactor temperatures may not be valid for some compositions of cast stainless steel. (author)

Influence of Silicon on Swelling and Microstructure in Russian Austenitic Stainless Steels Irradiated to High Neutron Doses

International Nuclear Information System (INIS)

Porollo, S.I.; Shulepin, S.V.; Konobeev, Y.V.; Garner, F.

2007-01-01

Full text of publication follows: For some applications in fusion devices austenitic stainless steels are still considered to be candidates for use as structural components, but high neutron exposures must be endured by the steels. Operational experience of fast reactors in Western Europe, USA and Japan provides evidence of the possible use of austenitic steels up to ∼ 150 dpa. Studies aimed at improvement of existing Russian austenitic steels are being carried out in Russia. For improvement of irradiation resistance of Russian steels it is necessary to understand the basic mechanisms responsible for deterioration of steel properties. This understanding can be achieved by continuing detailed investigations of the microstructure of cladding steels after irradiation to high doses. By investigating the evolution of radiation-induced microstructure in neutron irradiated steels of different chemical composition one can study the effect of chemical variations on steel properties. Silicon is one of the most important chemical elements that strongly influence the behavior of austenitic steel properties under irradiation. In this paper results are presented of investigations of the effect of silicon additions on void swelling and microstructure of base austenitic stainless steel EI-847 (0.06C-16Cr-15Ni- 3Mo-Nb) irradiated as fuel pin cladding of both regular and experimental assemblies in the BOR-60, BN-350 and BN-600 fast reactors to neutron doses up to 49 dpa. The possible mechanisms of silicon's effect on void swelling in austenitic stainless steels are presented and analyzed. (authors)

Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

Science.gov (United States)

Ahmadi, E.; Ebrahimi, A. R.

2015-02-01

The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

Enhancing the capabilities of eddy current techniques for non-destructive evaluation of austenitic stainless steels

International Nuclear Information System (INIS)

Rao, B.P.C.; Thirunavukkarasu, S.; Sasi, B.; Jayakumar, T.; Baldev Raj

2010-01-01

Eddy current non-destructive evaluation (NDE) techniques find many applications during fabrication and in-service inspection of components made of stainless steel. In recent years, concurrent developments in electromagnetic field detection sensors such as giant magneto-resistive (GMR), giant-magneto impedance (GMI) and SQUIDs sensors, computers, microelectronics, and incorporating advanced signal and image processing techniques, have paved the way for enhancing the capabilities of existing eddy current (EC) techniques for examination of austenitic stainless steel (SS) plates, tubes and other geometries and several innovative methodologies have been developed. This paper highlights a few such applications in EC testing to austenitic stainless steel components used in fast reactors. (author)

Low-activation Mn-Cr austenitic stainless steel with further reduced content of long-lived radioactive elements

Energy Technology Data Exchange (ETDEWEB)

Onozuka, M.; Saida, T.; Hirai, S. [Mitsubishi Heavy Ind. Ltd., Yokohama (Japan); Kusuhashi, M.; Sato, I.; Hatakeyama, T. [The Japan Steel Works Ltd., Chatsu-machi 4, Muroran 051-8505 (Japan)

1998-06-01

Low-activation austenitic stainless steel based on Mn-Cr non-magnetic steels has been developed. The alloying elements of long-life activation, such as Ni, Mo and Co, were eliminated and substituted with Mn along with an addition of N. A Mn-Cr austenitic stainless steel, 24.5Mn-13.5Cr-0.02C-0.2N, has been developed successfully. Examined material properties, including mechanical, thermal and magnetic properties, as well as weldability and characteristics of corrosion resistance, are presented. It was found that the alloy has excellent material properties virtually equivalent to those of 316SS. In this study, the applicability of the Schaeffler, DeLong and Hull constitution diagrams for the stainless steels with low Ni and high Mn contents was also examined. The boundary conditions distinguishing the single austenite phase from the others have been identified for the Mn-Cr steels. (orig.) 22 refs.

Low-activation Mn Cr austenitic stainless steel with further reduced content of long-lived radioactive elements

Science.gov (United States)

Onozuka, Masanori; Saida, Tomikane; Hirai, Shouzou; Kusuhashi, Mikio; Sato, Ikuo; Hatakeyama, Tsuyoshi

1998-06-01

Low-activation austenitic stainless steel based on Mn-Cr non-magnetic steels has been developed. The alloying elements of long-life activation, such as Ni, Mo and Co, were eliminated and substituted with Mn along with an addition of N. A Mn-Cr austenitic stainless steel, 24.5Mn-13.5Cr-0.02C-0.2N, has been developed successfully. Examined material properties, including mechanical, thermal and magnetic properties, as well as weldability and characteristics of corrosion resistance, are presented. It was found that the alloy has excellent material properties virtually equivalent to those of 316SS. In this study, the applicability of the Schaeffler, DeLong and Hull constitution diagrams for the stainless steels with low Ni and high Mn contents was also examined. The boundary conditions distinguishing the single austenite phase from the others have been identified for the Mn-Cr steels.

Dependence of corrosion properties of AISI 304L stainless steel on the austenite grain size

Energy Technology Data Exchange (ETDEWEB)

Sabooni, Soheil; Rashtchi, Hamed; Eslami, Abdoulmajid; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Raeissi, Keyvan; Imani, Reihane Faghih [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Dept. of Materials Engineering; Ngan, Alfonso Hing Wan [The Univ. of Hong Kong (China). Dept. of Mechanical Engineering

2017-07-15

The corrosion resistance of austenitic stainless steels is known to be hampered by the loss of chromium available for passive surface layer formation as a result of chromium carbide precipitation at austenite grain boundaries during annealing treatments. Although high-temperature annealing can promote carbide dissolution leading to better corrosion resistance, grain coarsening also results, which would lead to poorer mechanical properties. Processing methods to achieve both good corrosion resistance and mechanical properties are thus highly desirable for austenitic stainless steels. In the present study, we show that the corrosion resistance of AISI 304L stainless steel can be improved by grain refinement into the ultrafine-grained regime. Specifically, samples with different austenite grain sizes in the range of 0.65-12 μm were studied by potentiodynamic polarization and electrochemical impedance spectroscopy tests in a 3.5 wt.% NaCl solution. All samples showed a typical passive behavior with similar corrosion potential, but the corrosion current density decreased significantly with decreasing grain size. The results show that the sample with the finest grain size had the best corrosion resistance due to a higher resistance of the passive layer to pitting attacks. This study indicates that grain refinement which improves mechanical properties can also significantly improve the corrosion resistance of AISI 304L stainless steel.

Fatigue crack propagation behavior of stainless steel welds

Science.gov (United States)

Kusko, Chad S.

The fatigue crack propagation behavior of austenitic and duplex stainless steel base and weld metals has been investigated using various fatigue crack growth test procedures, ferrite measurement techniques, light optical microscopy, stereomicroscopy, scanning electron microscopy, and optical profilometry. The compliance offset method has been incorporated to measure crack closure during testing in order to determine a stress ratio at which such closure is overcome. Based on this method, an empirically determined stress ratio of 0.60 has been shown to be very successful in overcoming crack closure for all da/dN for gas metal arc and laser welds. This empirically-determined stress ratio of 0.60 has been applied to testing of stainless steel base metal and weld metal to understand the influence of microstructure. Regarding the base metal investigation, for 316L and AL6XN base metals, grain size and grain plus twin size have been shown to influence resulting crack growth behavior. The cyclic plastic zone size model has been applied to accurately model crack growth behavior for austenitic stainless steels when the average grain plus twin size is considered. Additionally, the effect of the tortuous crack paths observed for the larger grain size base metals can be explained by a literature model for crack deflection. Constant Delta K testing has been used to characterize the crack growth behavior across various regions of the gas metal arc and laser welds at the empirically determined stress ratio of 0.60. Despite an extensive range of stainless steel weld metal FN and delta-ferrite morphologies, neither delta-ferrite morphology significantly influence the room temperature crack growth behavior. However, variations in weld metal da/dN can be explained by local surface roughness resulting from large columnar grains and tortuous crack paths in the weld metal.

Fatigue fracture analysis in medium carbon structural steel and austenitic stainless steel by X-ray fractography

International Nuclear Information System (INIS)

Rao, N.N.; Azmi bin Rahmat

1994-01-01

Apart from the reidual stresses present in the bulk material, a growing fatigue crack may develop its own stress field ahead of the crack tip which in turn could influence the crack propagation behaviour. A fracture surface analysis through measurement of the residual stress of a failed component may provide some additional useful information to that obtained through conventional metallurgical and fracture mechanics investigations. This method of fracture surface analysis using x-ray diffraction technique is known as X -ray Fractography . Residual stress (ρ sub γ) and the full width at half maximum (FWHM) of the x-ray diffraction profile of any reflection are determined at different crack lengths on the fracture surface. These are then corelated to the fracture toughness parameters such as fracture toughness K sub I sub C, the maximum stress intensity factor K sub max and the stress intensity factor range δK. The present investigation aims at detailed x-ray analysis of the fatigue fractured surfaces of the compact tension specimens prepared from ferritic and austenitic stainless steels. The ferritic steel has been subjected to various heat treatments to obtain different microstructures and mechanical properties. The overall observations are analyzed through fatigue (cumulative) damage and material science concepts

Modification of the Strength Anisotropy in an Austenitic ODS Steel

International Nuclear Information System (INIS)

Kim, T. K.; Jang, J.; Kim, S. H.; Lee, C. B.; Bae, C. S.; Kim, D. H.

2007-01-01

Among many candidate alloys for Gen IV reactors, the oxide dispersion strengthened (ODS) alloy is widely considered as a good candidate material for the in-reactor component, like cladding tube. The ODS alloy is well known due to its good high temperature strength, and excellent irradiation resistance. For the previous two decades in the nuclear community, the ODS alloy developments have been mostly focused on the ferritic martensitic (F-M) steel-based ones. On the other hand, the austenitic stainless steels (e.g. 316L or 316LN) have been used as a structural material due to its good high temperature strength and a good compatibility with a media. However, the austenitic stainless steel showed unfavorable characteristics in the dimensional stability under neutron irradiation and cracking behavior with the media. It is thus expected that the austenitic ODS steels restrain the dimension stability under neutron irradiation. However, the ODS alloys usually reveal the anisotropic characteristic in mechanical strength in the hoop and longitudinal directions, which is attributed to the grain morphology strongly developed parallel to the rolling direction with a high aspect ratio. This study focuses on a modification of the strength anisotropy of an austenitic ODS alloy by a recrystallization heat treatment

Resistance Element Welding of Magnesium Alloy/austenitic Stainless Steel

Science.gov (United States)

Manladan, S. M.; Yusof, F.; Ramesh, S.; Zhang, Y.; Luo, Z.; Ling, Z.

2017-09-01

Multi-material design is increasingly applied in the automotive and aerospace industries to reduce weight, improve crash-worthiness, and reduce environmental pollution. In the present study, a novel variant of resistance spot welding technique, known as resistance element welding was used to join AZ31 Mg alloy to 316 L austenitic stainless steel. The microstructure and mechanical properties of the joints were evaluated. It was found that the nugget consisted of two zones, including a peripheral fusion zone on the stainless steel side and the main fusion zone. The tensile shear properties of the joints are superior to those obtained by traditional resistance spot welding.

The influence of the heat treatment on delta ferrite transformation in austenitic stainless steel welds

Directory of Open Access Journals (Sweden)

B. Mateša

2012-04-01

Full Text Available Shielded metal arc (SMAW welded specimens using austenitic consumable materials with different amount of delta-ferrite are annealed in range 650-750 °C through 2-10 hours. Factorial plan 33 with influenced factors regression analyze of measured delta-ferrite values is used. The transformation i.e. decomposition of delta ferrite during annealing was analyzed regarding on weld cracking resistance using metallographic examination and WRC-1992 diagram.

Modern high strength QT, TM and duplex-stainless steels

Energy Technology Data Exchange (ETDEWEB)

Bocquet, P. [Industeel (France); Luxenburger, G. [Aktiengesellschaft der Dillinger Huettenwerke, Dillingen/Saar (Germany); Porter, D. [Rautaruukki (Finland); Ericsson, C. [Avesta Polarit (Sweden)

2003-07-01

Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

Modern high strength QT, TM and duplex-stainless steels

International Nuclear Information System (INIS)

Bocquet, P.; Luxenburger, G.; Porter, D.; Ericsson, C.

2003-01-01

Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

Cryogenic properties of V-bearing austenitic stainless steel

International Nuclear Information System (INIS)

Nohara, Kiyohiko

1985-01-01

A new type austenitic stainless steel which is expected as the cryogenic structural material for superconducting magnets has been developed. This steel is that vanadium was added to SUS 316 stainless steel of low carbon and high nitrogen, which has the sufficient strength and toughness at 4 K, and maintains the stable nonmagnetic state. This is applicable both to the solution state and the state of carrying out age hardening heat treatment for precipitating Nb 3 Sn subsequent to it. Accordingly, this material can be applied to the sheath material for nuclear fusion and the manufacture of superconducting magnets by Wind and React process besides the candidate material of superconducting magnets for nuclear fusion. This phenomenon is due to the fact that vanadium carbide precipitates in crystal grains before chrome carbide precipitates at grain boundaries, thus the precipitation of chrome carbide is suppressed. In this experiment, the effect of vanadium addition on the cryogenic properties of SUS 316 stainless steel was examined. The experimental method and the results of the effects of vanadium and nitrogen, solution treatment and precipitation aging, and the measurement of magnetism are reported. (Kako, I.)

Synergistic Computational and Microstructural Design of Next- Generation High-Temperature Austenitic Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Karaman, Ibrahim [Texas A& M Engineering Experiment Station, College Station, TX (United States); Arroyave, Raymundo [Texas A& M Engineering Experiment Station, College Station, TX (United States)

2015-07-31

The purpose of this project was to: 1) study deformation twinning, its evolution, thermal stability, and the contribution on mechanical response of the new advanced stainless steels, especially at elevated temperatures; 2) study alumina-scale formation on the surface, as an alternative for conventional chromium oxide, that shows better oxidation resistance, through alloy design; and 3) design new generation of high temperature stainless steels that form alumina scale and have thermally stable nano-twins. The work involved few baseline alloys for investigating the twin formation under tensile loading, thermal stability of these twins, and the role of deformation twins on the mechanical response of the alloys. These baseline alloys included Hadfield Steel (Fe-13Mn-1C), 316, 316L and 316N stainless steels. Another baseline alloy was studied for alumina-scale formation investigations. Hadfield steel showed twinning but undesired second phases formed at higher temperatures. 316N stainless steel did not show signs of deformation twinning. Conventional 316 stainless steel demonstrated extensive deformation twinning at room temperature. Investigations on this alloy, both in single crystalline and polycrystalline forms, showed that deformation twins evolve in a hierarchical manner, consisting of micron–sized bundles of nano-twins. The width of nano-twins stays almost constant as the extent of strain increases, but the width and number of the bundles increase with increasing strain. A systematic thermomechanical cycling study showed that the twins were stable at temperatures as high as 900°C, after the dislocations are annealed out. Using such cycles, volume fraction of the thermally stable deformation twins were increased up to 40% in 316 stainless steel. Using computational thermodynamics and kinetics calculations, we designed two generations of advanced austenitic stainless steels. In the first generation, Alloy 1, which had been proposed as an alumina

Study of structural modifications induced by ion implantation in austenitic stainless steel; Etude des modifications structurales induites par implantation ionique dans les aciers austenitiques

Energy Technology Data Exchange (ETDEWEB)

Dudognon, J

2006-12-15

Ion implantation in steels, although largely used to improve the properties of use, involves structural modifications of the surface layer, which remain still prone to controversies. Within this context, various elements (N, Ar, Cr, Mo, Ag, Xe and Pb) were implanted (with energies varying from 28 to 280 keV) in a 316LVM austenitic stainless steel. The implanted layer has a thickness limited to 80 nm and a maximum implanted element concentration lower than 10 % at. The analysis of the implanted layer by grazing incidence X ray diffraction highlights deformations of austenite lines, appearance of ferrite and amorphization of the layer. Ferritic phase which appears at the grain boundaries, whatever the implanted element, is formed above a given 'threshold' of energy (produced of fluency by the energy of an ion). The formation of ferrite as well as the amorphization of the implanted layer depends only on energy. In order to understand the deformations of austenite diffraction lines, a simulation model of these lines was elaborated. The model correctly describes the observed deformations (broadening, shift, splitting) with the assumption that the expansion of the austenitic lattice is due to the presence of implanted element and is proportional to the element concentration through a coefficient k'. This coefficient only depends on the element and varies linearly with its radius. (author)

Study of irradiation effects in austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Etienne, A. [GPM UMR CNRS 6634, Universite et INSA de Rouen (France); Material Department, University of California, Santa Barbara (United States); Pareige, P.; Radiguet, B. [GPM UMR CNRS 6634, Universite et INSA de Rouen (France); Cunningham, N.J.; Odette, G.O. [Material Department, University of California, Santa Barbara (United States); Pokor, C. [EDF RD, departement MMC, site des Renardieres, Moret-sur-Loing (France)

2011-07-01

Chemical analyses using Atom Probe Tomography were performed on a bolt made of cold worked 316 austenitic stainless steel, extracted from the internal structures of a pressurized water reactor after seventeen years of reactor service. The irradiation temperature of these samples was 633 K and the irradiation dose was estimated to 12 dpa. These analyses have shown that neutron irradiation has a strong effect on the intragranular distribution of solute atoms. A very high number density (6.10{sup 23} m{sup -3}) of Ni-Si enriched and Cr-Fe depleted clusters was detected after irradiation. In order to bring complementary experimental results and to determine the mechanism of formation of these Ni-Si nano-clusters, Fe{sup 5+} ion irradiations have been performed on a 316 austenitic stainless steel. As after neutron irradiation, the formation of solute enriched features is observed. Linear features and two kinds of clusters, rounded and torus shaped, are present. Considering that solute enriched features are probably formed by radiation induced segregation on point defect sinks, these different shapes are due to the nature of the sinks where segregation occurs. (authors)

Influence of Annealing on the Depth Microstructure of the Shot Peened Duplex Stainless Steel at Elevated Temperature

Science.gov (United States)

Feng, Qiang; She, Jia; Xiang, Yong; Wu, Xianyun; Wang, Chengxi; Jiang, Chuanhai

The depth profiles of residual stresses and lattice parameters in the surface layers of shot peened duplex stainless steel at elevated temperature were investigated utilizing X-ray diffraction analysis. At each deformation depth, residual stress distributions in both ferrite and austenite were studied by X-ray diffraction stress analysis which is performed on the basis of the sin2ψ method and the lattice parameters were explored by Rietveld method. The results reveal that difference changes of depth residual compressive stress profiles between ferrite and austenite under the same annealing condition are resulted from the diverse coefficient of thermal expansion, dislocation density, etc. for different phases in duplex stainless steel. The relaxations of depth residual stresses in austenite are more obvious than those in ferrite. The lattice parameters decrease in the surface layer with the extending of annealing time, however, they increase along the depth after annealing for 16min. The change of the depth lattice parameters can be ascribed to both thermal expansion and the relaxation of residual stress. The different changes of microstructure at elevated temperature between ferrite and austenite are discussed.

Influence of helium embrittlement on post-irradiation creep rupture behaviour of austenitic and martensitic stainless steels

International Nuclear Information System (INIS)

Wassilew, C.

1982-01-01

The author has investigated the influence of helium embrittlement on the creep rupture properties of the austenitic stainless steels 1.4970 and 1.4962 and the martensitic stainless steel 1.4914 after irradiation in the BR-2 reactor in Mol, Belgium. The results show that austenitic steels react much more strongly to the embrittlement effect of the helium than do martensitic steels. The causes of the lower embrittlement tendency of the martensitic than of both austenitic stainless steels were analysed carefully. A new embrittlement model was developed on the basis of data derived from the creep rupture experiments, and reinforced by a simple metallographic investigation of the fracture zone and its immediate environment. This model pays specific attention to the role of the twin planes as the most efficient area of increased vacancy production, and takes into account the ability of the twin boundaries to transport these vacancies with reduced energy and low loss into the high-angle grain boundaries. (author)

Defining the Post-Machined Sub-surface in Austenitic Stainless Steels

Science.gov (United States)

Srinivasan, N.; Sunil Kumar, B.; Kain, V.; Birbilis, N.; Joshi, S. S.; Sivaprasad, P. V.; Chai, G.; Durgaprasad, A.; Bhattacharya, S.; Samajdar, I.

2018-06-01

Austenitic stainless steels grades, with differences in chemistry, stacking fault energy, and thermal conductivity, were subjected to vertical milling. Anodic potentiodynamic polarization was able to differentiate (with machining speed/strain rate) between different post-machined sub-surfaces in SS 316L and Alloy A (a Cu containing austenitic stainless steel: Sanicroe 28™), but not in SS 304L. However, such differences (in the post-machined sub-surfaces) were revealed in surface roughness, sub-surface residual stresses and misorientations, and in the relative presence of sub-surface Cr2O3 films. It was shown, quantitatively, that higher machining speed reduced surface roughness and also reduced the effective depths of the affected sub-surface layers. A qualitative explanation on the sub-surface microstructural developments was provided based on the temperature-dependent thermal conductivity values. The results herein represent a mechanistic understanding to rationalize the corrosion performance of widely adopted engineering alloys.

Defining the Post-Machined Sub-surface in Austenitic Stainless Steels

Science.gov (United States)

Srinivasan, N.; Sunil Kumar, B.; Kain, V.; Birbilis, N.; Joshi, S. S.; Sivaprasad, P. V.; Chai, G.; Durgaprasad, A.; Bhattacharya, S.; Samajdar, I.

2018-04-01

Austenitic stainless steels grades, with differences in chemistry, stacking fault energy, and thermal conductivity, were subjected to vertical milling. Anodic potentiodynamic polarization was able to differentiate (with machining speed/strain rate) between different post-machined sub-surfaces in SS 316L and Alloy A (a Cu containing austenitic stainless steel: Sanicroe 28™), but not in SS 304L. However, such differences (in the post-machined sub-surfaces) were revealed in surface roughness, sub-surface residual stresses and misorientations, and in the relative presence of sub-surface Cr2O3 films. It was shown, quantitatively, that higher machining speed reduced surface roughness and also reduced the effective depths of the affected sub-surface layers. A qualitative explanation on the sub-surface microstructural developments was provided based on the temperature-dependent thermal conductivity values. The results herein represent a mechanistic understanding to rationalize the corrosion performance of widely adopted engineering alloys.

Evolution of stainless steels in nuclear industry

International Nuclear Information System (INIS)

Tavassoli, Farhad

2010-01-01

Starting with the stainless steels used in the conventional industry, their adoption and successive evolutions in the nuclear industry, from one generation of nuclear reactors to another, is presented. Specific examples for several steels are given, covering fabrication procedures, qualification methods, property databases and design allowable stresses, to show how the ever-increasing demands for better performance and reliability, in particular under neutron irradiation, have been met. Particular attention is paid to the austenitic stainless steels types 304L, 316L, 316L(N), 316L(N)-IG, titanium stabilized grade 321, precipitation strengthened alloy 800, conventional and low activation ferritic/martensitic steels and their oxygen dispersion strengthening (ODS) derivatives. For each material, the evolution of the associated filler metal and welding techniques are also presented. (author)

In situ TEM study of G-phase precipitates under heavy ion irradiation in CF8 cast austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Chen, Wei-Ying [Argonne National Laboratory, Argonne, IL 60439 (United States); University of Illinois at Urbana-Champaign, Urbana, IL 61801 (United States); Li, Meimei; Zhang, Xuan; Kirk, Marquis A.; Baldo, Peter M. [Argonne National Laboratory, Argonne, IL 60439 (United States); Lian, Tiangan [Electric Power Research Institute, Palo Alto, CA 94304 (United States)

2015-09-15

Thermally-aged cast austenitic stainless steels (CASS) CF8 was irradiated with 1 MeV Kr ions at 300, 350 and 400 °C to 1.88 × 10{sup 19} ions/m{sup 2} (∼3 dpa) at the IVEM-Tandem Facility at the Argonne National Laboratory. Before irradiation, the distribution of G-phase precipitates in the ferrite showed spatial variations, and both their size and density were affected by the ferrite–austenite phase boundary and presence of M{sub 23}C{sub 6} carbides. Under 300 °C irradiation, in situ TEM observation showed G-phase precipitates were relatively unchanged in the vicinity of the phase boundary M{sub 23}C{sub 6} carbides, while the density of G-phase precipitates increased with increasing dose within the ferrite matrix. Coarsening of G-phase precipitates was observed in the vicinity of phase boundary M{sub 23}C{sub 6} carbides at 350 °C and 400 °C.

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

International Nuclear Information System (INIS)

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

V and Nb Influence on the Austenitic Stainless Steel Corrosion in 0.1 M HCl

Directory of Open Access Journals (Sweden)

Amel GHARBI

2014-05-01

Full Text Available Vanadium and niobium were added in AISI309 austenitic stainless steel composition to modify their structure and pitting corrosion resistance in 0.1 M HCl. The structural characterization was carried out by X-rays diffraction and optical microscopy. Corrosion behavior was investigated using potentiodynamic tests and electrochemical impedance measurements (EIS .Results showed that vanadium and niobium addition precipitated stable carbides (VC, NbC to chromium carbides’ detriment and improved austenitic stainless steel corrosion resistance.

Corrosion Study of Super Ferritic Stainless Steel UNS S44660 (26Cr-3Ni-3Mo) and Several Other Stainless Steel Grades (UNS S31603, S32101, and S32205) in Caustic Solution Containing Sodium Sulfide

Science.gov (United States)

Chasse, Kevin R.; Singh, Preet M.

2013-11-01

Electrochemical techniques, scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS) were used in this study to show how the corrosion mechanism of several commercial grades of stainless steel in hot caustic solution is strongly influenced by the presence of sodium sulfide. Experimental results from super ferritic stainless steel UNS S44660 (26Cr-3Ni-3Mo) were compared to austenitic stainless steel UNS S31603, lean duplex stainless steel (DSS) UNS S32101, and standard DSS UNS S32205 in caustic solution, with and without sodium sulfide, at 443 K (170 °C). Weight loss measurements indicated that corrosion rates of UNS44660 were much lower than the other grades of stainless steel in the presence of the sodium sulfide. Potentiodynamic polarization and linear polarization resistance measurements showed that the electrochemical behavior was altered by the adhesion of sulfur species, which reduced the polarization resistances and increased the anodic current densities. SEM and XPS results imply that the surface films that formed in caustic solution containing sodium sulfide were defective due to the adsorption of sulfide, which destabilized the passive film and led to the formation of insoluble metal sulfide compounds.

Local electrical properties of thermally grown oxide films formed on duplex stainless steel surfaces

Science.gov (United States)

Guo, L. Q.; Yang, B. J.; He, J. Y.; Qiao, L. J.

2018-06-01

The local electrical properties of thermally grown oxide films formed on ferrite and austenite surfaces of duplex stainless steel at different temperatures were investigated by Current sensing atomic force microscopy, X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). The current maps and XPS/AES analyses show that the oxide films covering austenite and ferrite surfaces formed at different temperatures exhibit different local electrical characteristics, thickness and composition. The dependence of electrical conductivity of oxide films covering austenite and ferrite surface on the formation temperature is attributed to the film thickness and semiconducting structures, which is intrinsically related to thermodynamics and kinetics process of film grown at different temperature. This is well elucidated by corresponding semiconductor band structures of oxide films formed on austenite and ferrite phases at different temperature.

Filler metal selection for welding a high nitrogen stainless steel

Science.gov (United States)

Du Toit, Madeleine

2002-06-01

Cromanite is a high-strength austenitic stainless steel that contains approximately 19% chromium, 10% manganese, and 0.5% nitrogen. It can be welded successfully, but due to the high nitrogen content of the base metal, precautions have to be taken to ensure sound welds with the desired combination of properties. Although no matching filler metals are currently available, Cromanite can be welded using a range of commercially available stainless steel welding consumables. E307 stainless steel, the filler metal currently recommended for joining Cromanite, produces welds with mechanical properties that are generally inferior to those of the base metal. In wear applications, these lower strength welds would probably be acceptable, but in applications where full use is made of the high strength of Cromanite, welds with matching strength levels would be required. In this investigation, two welding consumables, ER2209 (a duplex austenitic-ferritic stainless steel) and 15CrMn (an austenitic-manganese hardfacing wire), were evaluated as substitutes for E307. When used to join Cromanite, 15CrMn produced welds displaying severe nitrogen-induced porosity, and this consumable is therefore not recommended. ER2209, however, outperformed E307, producing sound porosity-free welds with excellent mechanical properties, including high ductility and strength levels exceeding the minimum limits specified for Cromanite.

Assessment of precipitates of isothermal aged austenitic stainless steel using measurement techniques of ultrasonic attenuation

International Nuclear Information System (INIS)

Kim, Hun Hee; Kim, Hak Joon; Song, Sung Jin; Lim, Byeong Soo; Kim, Kyung Cho

2014-01-01

AISI 316L stainless steel is widely used as a structural material of high temperature thermoelectric power plants, since austenitic stainless steel has excellent mechanical properties. However, creep damage is generated in these components, which are operated under a high temperature and high pressure environment. Several researches have been done on how microstructural changes of precipitates affect to the macroscopic mechanical properties. And they investigate the relation between ultrasonic parameters and metallurgical results. But, these studies are limited by experiment results only. In this paper, attenuations of ultrasonic with isothermal damaged AISI 316L stainless steel were measured. Also, simulation of ultrasonic attenuation with variation of area fraction and size of precipitates were performed. And, from the measured attenuations, metallographic data and simulation results, we investigate the relations between the ultrasonic attenuations and the material properties which is area fraction of precipitates for the isothermal damaged austenitic stainless steel specimens. And, we studied parametric study for investigation of the relation between ultrasonic parameters and metallurgical results of the isothermal damaged AISI 316L stainless steel specimens using numerical methods.

Effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels

International Nuclear Information System (INIS)

Kim, Jae Young; Park, Yong Soo; Kim, Young Sik

1998-01-01

This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Cr eq /Ni eq ratio. Two alloys had austenitic phase and one alloy showed (austenite+ferrite) du-plex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and α martensite, but martensite was formed in the case of large Cr eq /Ni eq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite/austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test

Effect of shot peening on metastable austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Fargas, G., E-mail: gemma.fargas@upc.edu [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Roa, J.J.; Mateo, A. [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

2015-08-12

In this work, shot peening was performed in a metastable austenitic stainless steel EN 1.4318 (AISI 301LN) in order to evaluate its effect on austenite to martensite phase transformation and also the influence on the fatigue limit. Two different steel conditions were considered: annealed, i.e., with a fully austenitic microstructure, and cold rolled, consisting of a mixture of austenite and martensite. X-ray diffraction, electron back-scattered diffraction and focus ion beam, as well as nanoindentation techniques, were used to elucidate deformation mechanisms activated during shot peening and correlate with fatigue response. Results pointed out that extensive plastic deformation and phase transformation developed in annealed specimens as a consequence of shot peening. However, the increase of roughness and the generation of microcracks led to a limited fatigue limit improvement. In contrast, shot peened cold rolled specimens exhibited enhanced fatigue limit. In the latter case, the main factor that determined the influence on the fatigue response was the distance from the injector, followed successively by the exit speed of the shots and the coverage factor.

Dose dependence of the microstructural evolution in neutron-irradiated austenitic stainless steel

International Nuclear Information System (INIS)

Zinkle, S.J.; Maziasz, P.J.; Stoller, R.E.

1993-01-01

Microstructural data on the evolution of the dislocation loop, cavity, and precipitate populations in neutron-irradiated austenitic stainless steels are reviewed in order to estimate the displacement damage levels needed to achieve the 'steady state' condition. The microstructural data can be conveniently divided into two temperature regimes. In the low temperature regime (below about 200 degrees C) the microstructure of austenitic stainless steel is dominated by 'black spot' defect clusters and faulted interstitial dislocation loops. The dose needed to approach saturation of the loop and defect cluster densities is generally on the order of 1 displacement per atom (dpa) in this regime. In the high temperature regime (∼300 to 700 degrees C), cavities, precipitates, loops and network dislocations are all produced during irradiation; doses in excess of 10 dpa are generally required to approach a 'steady state' microstructural condition. Due to complex interactions between the various microstructural components that form during irradiation, a secondary transient regime is typically observed in commercial stainless steels during irradiation at elevated temperatures. This slowly evolving secondary transient may extend to damage levels in excess of 50 dpa in typical 300-series stainless steels, and to >100 dpa in radiation-resistant developmental steels. The detailed evolution of any given microstructural component in the high-temperature regime is sensitive to slight variations in numerous experimental variables, including heat-to-heat composition changes and neutron spectrum

Oxidation resistant high creep strength austenitic stainless steel

Science.gov (United States)

Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

2010-06-29

An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

Development of a lean duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Liljas, M.; Johansson, P.; Liu Hui-Ping; Olsson, C.O.A. [Avesta Research Centre, Avesta (Sweden). Outokumpu Stainless

2008-06-15

The classic series of duplex stainless steels shows very high corrosion resistance and can be used for very demanding applications. A new lean duplex steel, LDX 2101 {sup registered} (EN 1.4162, UNS S32101), has been developed with corrosion resistance on a par with standard austenitic grades. Application areas include: structural components, chemical industry, tanks and containers. The steel was designed to have equal amounts of ferrite and austenite in annealed condition and with an austenite that is stable against strain-induced martensite. Thanks to its high nitrogen content, the steel has a fast austenite reformation when subjected to thermal cycling, e.g. welding. Unlike conventional duplex grades, the formation of intermetallic phase is very sluggish, although precipitation of nitrides and carbides has a certain impact on material properties after exposure in the temperature range 600 to 800 C. The precipitation behaviour after different isothermal treatments is described and its influence on different product properties is shown. A good agreement was found between impact toughness and corrosion resistance for a wide range of thermal treatments. (orig.)

Microstructural features of dissimilar welds between 316LN austenitic stainless steel and alloy 800

International Nuclear Information System (INIS)

Sireesha, M.; Sundaresan, S.

2000-01-01

For joining type 316LN austenitic stainless steel to modified 9Cr-1Mo steel for power plant application, a trimetallic configuration using an insert piece (such as alloy 800) of intermediate thermal coefficient of expansion (CTE) has been sometimes suggested for bridging the wide gap in CTE between the two steels. Two joints are thus involved and this paper is concerned with the weld between 316LN and alloy 800. These welds were produced using three types of filler materials: austenitic stainless steels corresponding to 316,16Cr-8Ni-2Mo, and the nickel-base Inconel 182 1 . The weld fusion zones and the interfaces with the base materials were characterised in detail using light and transmission electron microscopy. The 316 and Inconel 182 weld metals solidified dendritically, while the 16-8-2(16%Cr-8%Ni-2%Mo) weld metal showed a predominantly cellular substructure. The Inconel weld metal contained a large number of inclusions when deposited from flux-coated electrodes, but was relatively inclusion-free under inert gas-shielded welding. Long-term elevated-temperature aging of the weld metals resulted in embrittling sigma phase precipitation in the austenitic stainless steel weld metals, but the nickel-base welds showed no visible precipitation, demonstrating their superior metallurgical stability for high-temperature service. (orig.)

The improvement of ultrasonic characteristics in weld metal of austenitic stainless steel using magnetic stirring method

International Nuclear Information System (INIS)

Arakawa, T.; Tomisawa, Y.

1988-01-01

The magnetic stirring welding process was tested to save the difficulty of ultrasonic testing of austenitic stainless steel overlayed welds, due to grain refinement of weld solidification structure. The testing involved stirring the molten pool with Lorenz force induced by the interaction of welding current and alternative magnetic field applied from the outside magnetic coil. This report summarizes improvement of ultrasonic characteristic in austenitic stainless steel overlayed welds caused by magnetic stirring welding process

A review of compatibility of IFR fuel and austenitic stainless steel

International Nuclear Information System (INIS)

Keiser, D.D. Jr.

1996-01-01

Interdiffusion experiments have been conducted to investigate the compatibility of various austenitic stainless steels with U-Pu-Zr alloys, which are alloys to be employed as fuel for the Integral Fast Reactor being developed by Argonne National Laboratory. These tests have also studied the compatibility of austenitic stainless steels with fission products, like the minor actinides (Np and Am) and lanthanides (Ce and Nd), that are generated during the fission process in an IFR. This paper compares the results of these investigations in the context of fuel-cladding compatibility in IFR fuel elements, specifically focusing on the relative Interdiffusion behavior of the components and the types of phases that develop based on binary phase diagrams. Results of Interdiffusion tests are assessed in the light of observations derived from post-test examinations of actual irradiated fuel elements

Microstructural study of thermally aged duplex stainless steel deformation and fracture modes

International Nuclear Information System (INIS)

Verhaeghe, B.

1996-01-01

The aim of this work is to study the micro mechanisms of deformation and rupture of an austeno ferritic stainless steel (Z 3 CND 22-10 M) with 33 % of ferrite. It is studied after ageing 1 000 h at 400 deg. C and 8 000 h at 350 deg. C and compared to the 'as received' state. During ageing the ferritic phase undergoes microstructural evolutions which affects its properties. The two ageing treatments lead to roughly the same level of embrittlement. Microstructural characterisation shows that both phases percolate and exhibit orientation relationships close to Kurdjumov-Sachs ones. Mechanical properties of the steel were characterised for different ageing treatments at room temperature and at 320 deg. C. The interface is particularly strong and ensures the load transfer to ferrite even if this phase contains cleavage cracks. Moreover the interface does not oppose slip transmission which is instead controlled by localised glide in the ferritic phase. If activated slip systems of austenite are common with ferrite, slip transmission from austenite to ferrite indeed occurs through the=e interface. If they are not common, dislocations cross-slip back into the austenite. At 320 deg. C cross-slip occurs even far from the interface. Damage starts by nucleation in ferrite of cleavage cracks which propagate between austenite islands. Crack propagation is controlled by stretching of austenite ligaments. The material breaks by ductile tearing of austenite islands when the crack eventually percolates in the ferritic phase. The ductility of the material can be correctly describer using a simple model that takes into account the tearing-off the ductile-phase. (author)

Effects of irradiation on the fracture behavior of austenitic stainless steels

International Nuclear Information System (INIS)

Grossbeck, M.L.; Stiegler, J.O.; Holmes, J.J.

1977-01-01

Fracture in irradiated materials occurs by mechanisms which occur in unirradiated materials in addition to mechanisms related to irradiation phenomena. The paper examines radiation effects in austenitic stainless steels for use as core structural materials in fast breeder reactors

Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

Science.gov (United States)

Meric de Bellefon, G.; van Duysen, J. C.

2016-07-01

AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details.

On the measurement of austenite in supermartensitic stainless steel by X-ray diffraction

Energy Technology Data Exchange (ETDEWEB)

Tolchard, Julian Richard, E-mail: tolchard@material.ntnu.no [Department of Materials Science and Engineering, Norwegian University of Science and Technology, Trondheim (Norway); Sømme, Astri; Solberg, Jan Ketil [Department of Materials Science and Engineering, Norwegian University of Science and Technology, Trondheim (Norway); Solheim, Karl Gunnar [Statoil, Stavanger (Norway)

2015-01-15

Sections of a 13Cr supermartensitic stainless steel were investigated to determine the optimum sample preparation for measurement of the austenite content by X-ray diffraction. The surface of several samples was mechanically ground or polished using media of grit sizes in the range 1–120 μm. The strained surface layer was afterwards removed stepwise by electropolishing, and the austenite content measured at each step. It was found that any level of mechanical grinding or polishing results in a reduction of the measured austenite fraction relative to the true bulk value, and that coarser grinding media impart greater damage and greater reduction in the measured austenite content. The results thus highlight the importance of the electropolishing step in preparation of such samples, but suggest that the American Society for Testing and Materials standard E975-03 substantially overestimates the amount of material which needs to be removed to recover the true “bulk” content. - Highlights: • Quantitative Rietveld analysis of austenite/martensite ratio in supermartensitic stainless steels • Critical evaluation of sample preparation for residual austenite measurements by X-ray diffraction • Highlighting of the importance of electropolishing as a final preparation step.

Austenite Formation from Martensite in a 13Cr6Ni2Mo Supermartensitic Stainless Steel

NARCIS (Netherlands)

Bojack, A.; Zhao, L.; Morris, P.F.; Sietsma, J.

2016-01-01

The influence of austenitization treatment of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) on austenite formation during reheating and on the fraction of austenite retained after tempering treatment is measured and analyzed. The results show the formation of austenite in two

Correlation between residual stress and plastic strain amplitude during low cycle fatigue of mechanically surface treated austenitic stainless steel AISI 304 and ferritic-pearlitic steel SAE 1045

Energy Technology Data Exchange (ETDEWEB)

Nikitin, I. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)], E-mail: Ivan.Nikitin@infineon.com; Besel, M. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)

2008-09-15

Mechanical surface treatments such as deep rolling are known to affect the near-surface microstructure and induce, e.g. residual stresses and/or increase the surface hardness. It is well known that, e.g. compressive residual stress states usually increase the lifetime under fatigue loading. The stress relaxation behaviour and the stability of the residual stress during fatigue loading depend on the mechanical surface treatment method. In this paper three different surface treatments are used and their effects on the low cycle fatigue behaviour of austenitic stainless steel (AISI 304) and ferritic-pearlitic steel (SAE 1045) are investigated. X-ray diffraction is applied for the non-destructive evaluation of the stress state and the microstructure. It is found that consecutive deep rolling and annealing as well as high temperature deep rolling produce more stable near-surface stress states than conventional deep rolling at room temperature. The plastic strain amplitudes during fatigue loading are measured and it is shown that they correlate well with the induced residual stress and its relaxation, respectively. Furthermore, Coffin-Manson plots are presented which clearly show the correlation between the plastic strain amplitude and the fatigue lifetime.

Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

Energy Technology Data Exchange (ETDEWEB)

Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Idury, K.S.N. Satish, E-mail: satishidury@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Ismail, T.P., E-mail: tpisma@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Bhadauria, Alok, E-mail: alokbhadauria1@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, S.K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

2014-07-01

Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

Energy Technology Data Exchange (ETDEWEB)

Feng, Kai; Wang, Yibo [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

2015-08-15

Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

International Nuclear Information System (INIS)

Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

2009-01-01

The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

Microstructural evolution and strain hardening behavior of the cold-drawn austenitic stainless steels

International Nuclear Information System (INIS)

Choi, Jeom Yong; Jin, Won

1998-01-01

The strain induced α ' -martensite formation and the strain hardening behavior of metastable austenitic stainless steel during cold drawing have been investigated. The strain induced α ' -martensite nucleates mainly at the intersection of the mechanical twins rather than ε-martensite. It could be explained by the increase of stacking fault energy which arises from the heat generated during high speed drawing and, for AISI 304/Cu, the additional effect of Cu additions. The strain hardening behavior of austenitic stainless steel is strongly related to the microstructural evolution accompanied by strain induced α ' -martensite. The work hardening rates of cold-drawn 304 increased with increasing interstitial element(C,N) contents which affect the strength of the strain induced α ' -martensite

A study on corrosion resistance of dissimilar welds between Monel 400 and 316L austenitic stainless steel

Science.gov (United States)

Mani, Cherish; Karthikeyan, R.; Vincent, S.

2018-04-01

An attempt has been made to study the corrosion resistance of bi-metal weld joints of Monel 400 tube to stainless steel 316 tube by GTAW process. The present research paper contributes to the ongoing research work on the use of Monel400 and 316L austenitic stainless steel in industrial environments. Potentiodynamic method is used to investigate the corrosion behavior of Monel 400 and 316L austenitic stainless steel welded joints. The analysis has been performed on the base metal, heat affected zone and weld zone after post weld heat treatment. Optical microscopy was also performed to correlate the results. The heat affected zone of Monel 400 alloy seems to have the lowest corrosion resistance whereas 316L stainless steel base metal has the highest corrosion resistance.

The influence of delta ferrite in the AISI 416 stainless steel hot workability

International Nuclear Information System (INIS)

Cardoso, P.H.S.; Kwietniewski, C.; Porto, J.P.; Reguly, A.; Strohaecker, T.R.

2003-01-01

Delta ferrite in martensitic stainless steels may have an adverse effect on the mechanical properties of these materials at high temperature. The occurrence of such phase is determined by the material chemical composition (mainly Cr and C), as-received microstructure condition and hot working temperature. The aim of this investigation is to assess the influence of delta ferrite on the hot workability of the martensitic AISI 416 stainless steel. Hence, different heats of this material (differing in chemical composition and as-received microstructure) were submitted to heating tests in order to observe the microstructural transformations that take place at high temperature and then examine the influence of these transformations on the mechanical behaviour. Phase characterisation and quantification were carried out using scanning electron microscopy/energy-dispersive X-ray microanalysis and image analysis. The heating tests were performed in the temperature range of 1100-1350 deg. C and hot workability in two heats with different delta ferrite content was assessed by hot torsion tests in the temperature range of 1000-1250 deg. C. The results have indicated that chemical composition and as-received microstructure strongly affect delta ferrite formation, which in turn deteriorates hot workability of the martensitic AISI 416 stainless steel

Overview of microstructural evolution in neutron-irradiated austenitic stainless steels

International Nuclear Information System (INIS)

Maziasz, P.J.

1993-01-01

Austenitic stainless steels are important structural materials common to several different reactor systems, including light water and fast breeder fission, and magnetic fusion reactors (LWR, FBR, and MFR, respectively). The microstructures that develop in 300 series austenitic stainless steels during neutron irradiation at 60-700 C include combinations of dislocation loops and networks, bubbles and voids, and various kinds of precipitate phases (radiation-induced, or -enhanced or -modified thermal phases). Many property changes in these steels during neutron irradiation are directly or indirectly related to radiation-induced microstructural evolution. Even more important is the fact that radiation-resistance of such steels during either FBR or MFR irradiation is directly related to control of the evolving microstructure during such irradiation. The purpose of this paper is to provide an overview of the large and complex body of data accumulated from various fission reactor irradiation experiments conducted over the many years of research on microstructural evolution in this family of steels. The data can be organized into several different temperature regimes which then define the nature of the dominant microstructural components and their sensitivities to irradiation parameters (dose, helium/dpa ratio, dose rate) or metallurgical variables (alloy composition, pretreatment). The emphasis in this paper will be on the underlying mechanisms driving the microstructure to evolve during irradiation or those enabling microstructural stability related to radiation resistance. (orig.)

Characterization of a cold-rolled 2101 lean duplex stainless steel.

Science.gov (United States)

Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

2013-08-01

Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

X-Ray diffraction technique applied to study of residual stresses after welding of duplex stainless steel plates

International Nuclear Information System (INIS)

Monin, Vladimir Ivanovitch; Assis, Joaquim Teixeira de; Lopes, Ricardo Tadeu; Turibus, Sergio Noleto; Payao Filho, Joao C.

2014-01-01

Duplex stainless steel is an example of composite material with approximately equal amounts of austenite and ferrite phases. Difference of physical and mechanical properties of component is additional factor that contributes appearance of residual stresses after welding of duplex steel plates. Measurements of stress distributions in weld region were made by X-ray diffraction method both in ferrite and austenite phases. Duplex Steel plates were joined by GTAW (Gas Tungsten Arc Welding) technology. There were studied longitudinal and transverse stress components in welded butt joint, in heat affected zone (HAZ) and in points of base metal 10 mm from the weld. Residual stresses measured in duplex steel plates jointed by welding are caused by temperature gradients between weld zone and base metal and by difference of thermal expansion coefficients of ferrite and austenite phases. Proposed analytical model allows evaluating of residual stress distribution over the cross section in the weld region. (author)

In-situ observation of weld joint of austenitic stainless steel due to helium irradiation

International Nuclear Information System (INIS)

Hamada, S.; Hojou, K.; Hishinuma, A.

1992-01-01

Microstructural evolution during helium ions irradiation in a weld metal containing 10% delta-ferrite of a weld joint of Ti-modified austenitic stainless steel were in-situ observed through a transmission electron microcopy. Very fine helium bubbles were observed in high number density in both a delta ferrite phase and a matrix to a dose of 3 x 10 19 ions·m -2 . Entirely different behavior appeared in both phases with increasing dose. Bubbles in a delta-ferrite phase were readily converted into voids during slight increment of dose, and these rapidly grew with additional increasing of dose. On the other hand, finer bubbles in a matrix were very stable during irradiation and did not grow any more up to 2 x 10 20 ions·m -2 . Swelling became much larger in a delta-ferrite phase than in a fcc matrix phase, resultantly ; This means an inverse phenomenon for conventional results that swelling is smaller in a ferrite phase than in a fcc phase. Sigma phase radiation-enhanced precipitated at the grain boundary between a delta-ferrite phase and a matrix at a dose 9 x 10 19 ions·m -2 . This phase grew in two dimensions with increasing dose. The chemical composition of the sigma phase observed during irradiation showed Cr and Mo enrichment, and Fe and Ni depletion compared with those of a sigma phase thermally produced. (author)

High purity ferritic Cr-Mo stainless steel

International Nuclear Information System (INIS)

Knoth, J.

1977-01-01

In five years, E-BRITE 26-1 ferritic stainless steel has won an important place in the spectrum of materials suitable for use in chemical process equipment. It provides, in stainless steel, performance-capability characteristics comparable to more expensive alloys. It has demonstrated cost-effectiveness in equipment used for caustic, nitric-urea, organic chemicals, pulping liquors, refinery streams, and elsewhere. User confidence in the reliability and integrity of Grade XM 27 has increased to the point where large critical systems are now routinely specified in the alloy. The market acceptance of this material has attracted attempts to produce substitute versions of the alloy. Imitation, should be viewed with caution. Stabilized 26-IS must be examined over a lengthy period of time to determine if its own corrosion resistance, ductility, fabricability and reproducibility properties could ever be likened to those of E-BRITE 26-1. (orig.) [de

Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels

Science.gov (United States)

Bansod, Ankur V.; Patil, Awanikumar P.; Moon, Abhijeet P.; Khobragade, Nilay N.

2016-09-01

Intergranular corrosion (IGC) susceptibility for Cr-Mn austenitic stainless steel and 304 austenitic stainless steel (ASS) was estimated using electrochemical techniques. Optical and SEM microscopy studies were carried out to investigate the nature of IGC at 700 °C with increasing time (15, 30, 60, 180, 360, 720, 1440 min) according to ASTM standard 262 A. Quantitative analysis was performed to estimate the degree of sensitization (DOS) using double loop electrochemical potentiokinetic reactivation (DLEPR) and EIS technique. DLEPR results indicated that with the increase in thermal aging duration, DOS becomes more severe for both types of stainless steel. The DOS for Cr-Mn ASS was found to be higher (65.12% for 1440 min) than that of the AISI 304 ASS (23% for 1440 min). The higher degree of sensitization resulted in lowering of electrical charge capacitance resistance. Chronoamperometry studies were carried out at a passive potential of 0.4 V versus SCE and was observed to have a higher anodic dissolution of the passive film of Cr-Mn ASS. EDS studies show the formation of chromium carbide precipitates in the vicinity of the grain boundary. The higher Mn content was also observed for Cr-Mn ASS at the grain boundary.

Microstructures of cast-duplex stainless steel after long-term aging

International Nuclear Information System (INIS)

Chung, H.M.; Chopra, O.K.

1985-10-01

Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or during in-reactor service have been characterized and compared by TEM, SEM, and optical microscopy. The microstructural characteristics have been correlated with the impact failure behavior of the material. G-phase, α', and an unidentified Type X precipitate were responsible for the ferrite-phase embrittlement. Precipitation of M 23 C 6 carbides on austenite-ferrite boundaries further degraded the reactor-aged material

Reformed austenite transformation during fatigue crack propagation of 13%Cr-4%Ni stainless steel

Energy Technology Data Exchange (ETDEWEB)

Thibault, Denis, E-mail: thibault.denis@ireq.ca [Institut de recherche d' Hydro-Quebec (IREQ), 1800, boul. Lionel-Boulet, Varennes, Quebec, J3X 1S1 (Canada); Bocher, Philippe, E-mail: philippe.bocher@etsmtl.ca [Ecole de technologie superieure, 1100, rue Notre-Dame Ouest, Montreal, Quebec, H3C 1K3 (Canada); Thomas, Marc, E-mail: marc.thomas@etsmtl.ca [Ecole de technologie superieure, 1100, rue Notre-Dame Ouest, Montreal, Quebec, H3C 1K3 (Canada); Lanteigne, Jacques, E-mail: lanteigne.jacques@ireq.ca [Institut de recherche d' Hydro-Quebec (IREQ), 1800, boul. Lionel-Boulet, Varennes, Quebec, J3X 1S1 (Canada); Hovington, Pierre, E-mail: hovington.pierre@ireq.ca [Institut de recherche d' Hydro-Quebec (IREQ), 1800, boul. Lionel-Boulet, Varennes, Quebec, J3X 1S1 (Canada); Robichaud, Patrice, E-mail: patrice.robichaud@riotinto.com [Centre de recherche et de developpement Arvida (CRDA), 1955, boul. Mellon, Jonquiere, Quebec, G7S 4K8 (Canada)

2011-08-15

Highlights: {yields} Reformed austenite in 13%Cr-4%Ni stainless steel transforms during fatigue crack growth. {yields} Low cycle fatigue tests showed that this transformation to martensite is gradual. {yields} XRD spectrums obtained on the fracture surface and have been correlated to LCF results. - Abstract: In the as-quenched state, 13%Cr-4%Ni martensitic stainless steels are essentially 100% martensitic. However, a certain amount of austenite is formed during the tempering of this alloy. This reformed austenite is thermally stable at room temperature but can transform to martensite under stress. This transformation is known to happen during impact testing but it has never been established if it occurs during fatigue crack propagation. This study presents the results of X-ray diffraction measurements of reformed austenite before and after crack growth testing. It has been found that reformed austenite does transform to martensite at the crack tip and that this transformation occurs even at a low stress intensity factor. Low-cycle fatigue tests were conducted to verify austenite transformation under cyclic straining. It was found that reformed austenite transforms only partially during the first strain reversal but that essentially all austenite has disappeared after 100 cycles. The relation between austenite transformation under low-cycle fatigue and its transformation during crack growth is also discussed.

Reformed austenite transformation during fatigue crack propagation of 13%Cr-4%Ni stainless steel

International Nuclear Information System (INIS)

Thibault, Denis; Bocher, Philippe; Thomas, Marc; Lanteigne, Jacques; Hovington, Pierre; Robichaud, Patrice

2011-01-01

Highlights: → Reformed austenite in 13%Cr-4%Ni stainless steel transforms during fatigue crack growth. → Low cycle fatigue tests showed that this transformation to martensite is gradual. → XRD spectrums obtained on the fracture surface and have been correlated to LCF results. - Abstract: In the as-quenched state, 13%Cr-4%Ni martensitic stainless steels are essentially 100% martensitic. However, a certain amount of austenite is formed during the tempering of this alloy. This reformed austenite is thermally stable at room temperature but can transform to martensite under stress. This transformation is known to happen during impact testing but it has never been established if it occurs during fatigue crack propagation. This study presents the results of X-ray diffraction measurements of reformed austenite before and after crack growth testing. It has been found that reformed austenite does transform to martensite at the crack tip and that this transformation occurs even at a low stress intensity factor. Low-cycle fatigue tests were conducted to verify austenite transformation under cyclic straining. It was found that reformed austenite transforms only partially during the first strain reversal but that essentially all austenite has disappeared after 100 cycles. The relation between austenite transformation under low-cycle fatigue and its transformation during crack growth is also discussed.

Dissolution corrosion of 316L austenitic stainless steels in contact with static liquid lead-bismuth eutectic (LBE) at 500 °C

Science.gov (United States)

Lambrinou, Konstantina; Charalampopoulou, Evangelia; Van der Donck, Tom; Delville, Rémi; Schryvers, Dominique

2017-07-01

This work addresses the dissolution corrosion behaviour of 316L austenitic stainless steels. For this purpose, solution-annealed and cold-deformed 316L steels were simultaneously exposed to oxygen-poor (steels than the solution-annealed steel, indicating the importance of the steel thermomechanical state. The thickness of the dissolution-affected zone was non-uniform, and sites of locally-enhanced dissolution were occasionally observed. The progress of LBE dissolution attack was promoted by the interplay of certain steel microstructural features (grain boundaries, deformation twin laths, precipitates) with the dissolution corrosion process. The identified dissolution mechanisms were selective leaching leading to steel ferritization, and non-selective leaching; the latter was mainly observed in the solution-annealed steel. The maximum corrosion rate decreased with exposure time and was found to be inversely proportional to the depth of dissolution attack.

Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

Energy Technology Data Exchange (ETDEWEB)

Meric de Bellefon, G., E-mail: mericdebelle@wisc.edu [University of Wisconsin-Madison (United States); Duysen, J.C. van [EDF R& D (France); University of Tennessee-Knoxville (United States); Unité Matériaux et Transformation (UMET) CNRS, Université de Lille (France)

2016-07-15

AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details. - Highlights: • This article is part of an effort to tailor the plasticity of 304L and 316L steels for nuclear applications. • It reviews mechanisms controlling plasticity of austenitic steels during tensile tests. • Formation of twins, extended stacking faults, and martensite, grain rotation, and irradiation effects are discussed.

A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part I. the model

Science.gov (United States)

Hemmer, H.; Grong, Ø.

1999-11-01

The present investigation is concerned with modeling of the microstructure evolution in duplex stainless steels under thermal conditions applicable to welding. The important reactions that have been modeled are the dissolution of austenite during heating, subsequent grain growth in the delta ferrite regime, and finally, the decomposition of the delta ferrite to austenite during cooling. As a starting point, a differential formulation of the underlying diffusion problem is presented, based on the internal-state variable approach. These solutions are later manipulated and expressed in terms of the Scheil integral in the cases where the evolution equation is separable or can be made separable by a simple change of variables. The models have then been applied to describe the heat-affected zone microstructure evolution during both thick-plate and thin-plate welding of three commercial duplex stainless steel grades: 2205, 2304, and 2507. The results may conveniently be presented in the form of novel process diagrams, which display contours of constant delta ferrite grain size along with information about dissolution and reprecipitation of austenite for different combinations of weld input energy and peak temperature. These diagrams are well suited for quantitative readings and illustrate, in a condensed manner, the competition between the different variables that lead to structural changes during welding of duplex stainless steels.

Corrosion behaviour of sintered duplex stainless steels

Energy Technology Data Exchange (ETDEWEB)

Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

2004-07-01

Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

Aging of cast duplex stainless steels in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1984-10-01

A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are evaluated to determine the expected embrittlement of cast components during the operating lifetime of reactors and to define the objectives and scope of the investigation. This presentation describes the status of the program. Data for the metallurgical characterization of the various cast stainless steels used in the investigation are presented. Charpy impact tests on short-term aged material indicate that CF-3 stainless steels are less susceptible to embrittlement than CF-8 or CF-8M stainless steels. Microstructural characterization of cast stainless steels that were obtained from Georg Fischer Co. and aged for up to 70,000 h at 300, 350, and 400 0 C reveals the formation of four different types of precipitates that are not α'. Embrittlement of the ferrite phase is primarily due to pinning of the dislocations by two of these precipitates, designated as Type M and Type X. The ferrite phase is embrittled after approx. 8 y at 300 0 C and shows cleavage fracture. Examination of the fracture surfaces of the impact-test specimens indicates that the toughness of the long-term aged material is determined by the austenite phase. 8 figures, 3 tables

Development of oxide dispersion strengthened 2205 duplex stainless steel composite

Directory of Open Access Journals (Sweden)

Oladayo OLANIRAN

2015-05-01

Full Text Available Composites of duplex stainless steel were produced by oxide dispersion strengthening with comparatively improved mechanical properties by hot press sintering of partially stabilized Zirconia (PSZ, 3% yttria, mole fraction dispersion in 2205 duplex stainless steels. Ceramic oxide was added as reinforcement, while chromium (Cr and Nickel (Ni were incorporated to maintain the austenitic/ferritic phase balance of the duplex stainless steel. The powders and sintered were characterized in detail using scanning electron microscopy (SEM and X-ray diffraction (XRD. The microstructural evolution and phase formation during oxide dispersion strengthening of duplex stainless steel composites were investigated. The influence of composition variation of the reinforcements on the microstructural and corrosion behaviour in simulated mine water of the composites were investigated. In this manuscript, it was established that composition has great influence on the structure/properties relationship of the composites developed.

Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

Science.gov (United States)

Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

2016-03-01

This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

Corrosion behavior of austenitic and ferritic/martensitic steels in oxygen-saturated liquid Pb-Bi eutectic at 450circC and 550circC

OpenAIRE

倉田 有司; 二川 正敏; 斎藤 滋

2005-01-01

Static corrosion tests of various austenitic and ferritic/martensitic steels were conducted in oxygen-saturated liquid Pb-Bi at 450circC and 550circC for 3000h to study the effects of temperature and alloying elements on corrosion behavior. Oxidation, grain boundary corrosion, dissolution and penetration were observed. The corrosion depth decreases at 450circC with increasing Cr content in steels regardless of ferritic/martensitic or austenitic steels. Appreciable dissolution of Ni and Cr doe...

Development of Creep-Resistant and Oxidation-Resistant Austenitic Stainless Steels for High Temperature Applications

Science.gov (United States)

Maziasz, Philip J.

2018-01-01

Austenitic stainless steels are cost-effective materials for high-temperature applications if they have the oxidation and creep resistance to withstand prolonged exposure at such conditions. Since 1990, Oak Ridge National Laboratory (ORNL) has developed advanced austenitic stainless steels with creep resistance comparable to Ni-based superalloy 617 at 800-900°C based on specially designed "engineered microstructures" utilizing a microstructure/composition database derived from about 20 years of radiation effect data on steels. The wrought high temperature-ultrafine precipitate strengthened (HT-UPS) steels with outstanding creep resistance at 700-800°C were developed for supercritical boiler and superheater tubing for fossil power plants in the early 1990s, the cast CF8C-Plus steels were developed in 1999-2001 for land-based gas turbine casing and diesel engine exhaust manifold and turbocharger applications at 700-900°C, and, in 2015-2017, new Al-modified cast stainless steels with oxidation and creep resistance capabilities up to 950-1000°C were developed for automotive exhaust manifold and turbocharger applications. This article reviews and summarizes their development and their properties and applications.

Martensitic transformation of austenitic stainless steel orthodontic wires during intraoral exposure.

Science.gov (United States)

Izquierdo, Paula P; de Biasi, Ronaldo S; Elias, Carlos N; Nojima, Lincoln I

2010-12-01

Our purpose was to study the mechanical properties and phase transformations of orthodontic wires submitted to in-vivo exposure in the mouth for different periods of time. Stainless steel wires were tied to fixed orthodontic appliances of 30 patients from the orthodontics clinic of Universidade Federal do Rio de Janeiro School of Dentistry in Brazil. According to the duration of the clinical treatment, the patients were divided into 3 groups. After in-vivo exposure, the samples were studied by mechanical testing (torsion) and ferromagnetic resonance. Statistical analyses were carried out to evaluate the correlation between time of exposure, mechanical properties, and austenite-to-martensite transformation among the groups. The results were compared with as-received control samples. The torque values increased as time in the mouth increased. The increase in torque resistance showed high correlations with time of exposure (P = 0.005) and austenite-martensite phase transformation. The resistance of stainless steel orthodontic wires increases as the time in the mouth increases; this effect is attributed to the austenite-to-martensite transformation. Copyright © 2010 American Association of Orthodontists. Published by Mosby, Inc. All rights reserved.

Microstructure evolution and mechanical properties of multiple-layer laser cladding coating of 308L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Li, Kaibin; Li, Dong, E-mail: lid@sues.edu.cn; Liu, Dongyu; Pei, Guangyu; Sun, Lei

2015-06-15

Highlights: • Grain morphology transformations of 308L stainless steel multiple-layer are studied. • The cladding metals solidify in AF mode and consist of austenite and about 10.48% δ ferrite. • The ferrite content distributes into an increasing trend as the number of layers increase. • The distribution of hardness from the substrate to the coating is relatively uniform. • The cladding tensile sample shows good tensile properties, and the fracture mode is the ductile fracture. - Abstract: Multiple-layer laser cladding of 308L stainless steel was obtained by a fiber laser using a way of wire feeding to repair the surface scrapped or erosive parts of 316L stainless steel. The microstructure of the coating was measured by a metallographic microscope, and phase composition was determined by X-ray diffraction. The results show that good metallurgical bonding can be obtained between the 308L stainless steel coating and 316L stainless steel substrate. The coating is mainly composed of columnar dendrites, and there are also a few planar crystals and cellular dendrites distributed in the bonding zone. Meanwhile, some equiaxed grains and steering dendrites are distributed in the apex of the coating. Grains incorporate in epitaxial columnar dendrite's growth between different layers and tracks. It has been proved using XRD that the coating basically consists of austenite and a small amount of δ ferrite. The coating solidifies in FA mode according to the Creq/Nieq ratio and metallurgical analysis results. The average content of δ ferrite is about 10.48% and morphologies of the ferrite are mostly vermicular, skeletal and lathy. Due to heat treatment and different cooling rate, the δ ferrite content generally increases as the number of laser cladding layers increases. The coating and the substrate have equivalent microhardness, and softening zone does not appear in the heat affected zone. The tensile strength and elongation of the coating are 548 MPa and 40

Corrosion of silicon-containing austenitic stainless steels under trans-passive conditions

International Nuclear Information System (INIS)

Stolarz, Jacek

1989-01-01

This research thesis addresses austenitic stainless steels which are used in installations for the chemical treatment of nuclear fuels, and are there in contact with nitric acid solutions the oxidising character of which generally promotes metal passivity. However, if this nitric environment becomes too oxidising, these steels may face severe corrosion problems. More particularly, this thesis addresses the study of intergranular corrosion, and aims at analysing various aspects of the corrosion of these austenitic stainless steels in trans-passive conditions. The author aims at determining and distinguishing the contributions due to silicon and those related to the presence of other impurities and addition elements by comparing the behaviours of industrial grade steels and high purity alloys in rigorously controlled electrochemical conditions. Another objective is to study the influence of the intergranular structure on silicon segregation by means of an attack technique in trans-passive conditions. After a report of a bibliographical study on the addressed topics and a presentation of the studied materials and implemented experimental techniques, the author reports the study of steel behaviour with respect to generalised dissolution in trans-passive conditions, as well in the nitric environment as in a sulphuric acid solution at imposed potential. Localised intragranular corrosion phenomena are discussed. A trans-passive intragranular corrosion model is proposed, and its possibilities in the analysis of intergranular segregation analysis are discussed. Experimental results of trans-passive intergranular corrosion of stainless steels are presented and interpreted by using the McLean segregation model. The influence of steel composition and of experimental conditions is discussed, as well as the role of grain boundary structure in the corrosion process [fr

The Microstructure and Pitting Resistance of Weld Joints of 2205 Duplex Stainless Steel

Science.gov (United States)

Wu, Mingfang; Liu, Fei; Pu, Juan; Anderson, Neil E.; Li, Leijun; Liu, Dashuang

2017-11-01

2205 duplex stainless steel (DSS) was welded by submerged arc welding. The effects of both heat input and groove type on the ferrite/austenite ratio and elemental diffusion of weld joints were investigated. The relationships among welding joint preparation, ferrite/austenite ratio, elemental diffusion, and pitting corrosion resistance of weld joints were analyzed. When the Ni content of the weld wire deposit was at minimum 2-4% higher than that of 2205 DSS base metal, the desired ratio of ferrite/austenite and elemental partitioning between the austenite and ferrite phases were obtained. While the pitting sensitivity of weld metal was higher than that of base metal, the self-healing capability of the passive film of weld metal was better than that of the base metal when a single V-type groove was used. Furthermore, the heat input should be carefully controlled since pitting corrosion occurred readily in the coarse-grained heat-affected zone near the fusion line of welded joints.

Ultrasonic velocity measurements- a potential sensor for intelligent processing of austenitic stainless steels

International Nuclear Information System (INIS)

Venkadesan, S.; Palanichamy, P.; Vasudevan, M.; Baldev Raj

1996-01-01

Development of sensors based on Non-Destructive Evaluation (NDE) techniques for on-line sensing of microstructure and properties requires a thorough knowledge on the relation between the sensing mechanism/measurement of an NDE technique and the microstructure. As a first step towards developing an on-line sensor for studying the dynamic microstructural changes during processing of austenitic stainless steels, ultrasonic velocity measurements have been carried out to study the microstructural changes after processing. Velocity measurements could follow the progress of annealing starting from recovery, onset and completion of recrystallization, sense the differences in the microstructure obtained after hot deformation and estimate the grain size. This paper brings out the relation between the sensing method based on ultrasonic velocity measurements and the microstructure in austenitic stainless steel. (author)

Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

International Nuclear Information System (INIS)

Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

2012-01-01

In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

Directory of Open Access Journals (Sweden)

D. PHILIP SELVARAJ

2010-09-01

Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

Experimental determination of the constitutive behaviour of a metastable austenitic stainless steel

NARCIS (Netherlands)

Post, J.; Nolles, H.; Datta, K.; Datta, K.; Geijselaers, Hubertus J.M.

2008-01-01

This article presents measurements to describe the constitutive behaviour of a semi-austenitic precipitation hardenable stainless steel called Sandvik Nanoflex™, during metal forming and hardening. The material is metastable, which causes strain-induced transformation during forming. Depending on

Study of problems associated with the ultrasonic examination of repeatedly repaired austenitic stainless steel welds

International Nuclear Information System (INIS)

Subbaratnam, R.; Palaniappan, M.; Baskaran, A.; Chandramohan, R.

1994-01-01

In recent years the ultrasonic examination of austenitic stainless steel weldments has gained increased importance as an NDE technique for the volumetric examination in the nuclear power plant construction and other industries. A study has been undertaken to evaluate the effects of multiple repairs on austenitic stainless steel weldments, for the successful ultrasonic examination. The test welds have been subjected to repeated welding cycles and the ultrasonic parameters including the defect characterization have been evaluated for analysis. The paper discusses the approach followed, analysis, results obtained and the recommendations based on the above. 1 fig., 2 tabs

The effect of grain size on the mechanical response of a metastable austenitic stainless steel

Directory of Open Access Journals (Sweden)

Sinclair C.W.

2013-11-01

Full Text Available The combination of high environmental resistance and excellent strength, elongation and energy absorption make austenitic stainless steels potentially attractive for transportation applications. In the case of metastable grades that undergo a strain induced martensitic transformation it is possible to significantly change the mechanical properties simply by changing the austenite grain size. Predicting such behaviour using physically based models is, however, extremely challenging. Here, some recent work on the coupling between grain size and mechanical response will be presented for a metastable AISI 301 LN stainless steel. Successes and continuing challenges will be highlighted.

Modelling the evolution of composition-and stress-depth profiles in austenitic stainless steels during low-temperature nitriding

DEFF Research Database (Denmark)

Jespersen, Freja Nygaard; Hattel, Jesper Henri; Somers, Marcel A. J.

2016-01-01

. In the present paper solid mechanics was combined with thermodynamics and diffusion kinetics to simulate the evolution of composition-depth and stress-depth profiles resulting from nitriding. The model takes into account a composition-dependent diffusion coefficient of nitrogen in expanded austenite, short range......Nitriding of stainless steel causes a surface zone of expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behaviour. During nitriding huge residual stresses are introduced in the treated zone, arising from the volume expansion...... that accompanies the dissolution of high nitrogen contents in expanded austenite. An intriguing phenomenon during low-temperature nitriding is that the residual stresses evoked by dissolution of nitrogen in the solid state, affect the thermodynamics and the diffusion kinetics of nitrogen dissolution...

The sub-zero Celsius treatment of precipitation hardenable semi-austenitic stainless steel

DEFF Research Database (Denmark)

Villa, Matteo; Hansen, Mikkel Fougt; Somers, Marcel A. J.

2015-01-01

A precipitation hardenable semi-austenitic stainless steel AISI 632 grade was austenitized according to industrial specifications and thereafter subjected to isothermal treatment at sub-zero Celsius temperatures. During treatment, austenite transformed to martensite. The isothermal austenite-to-martensite...... treatment. Magnetometry showed that the additional thermal step in boiling nitrogen yields a minor increment of the fraction of martensite, but has a noteworthy accelerating effect on the transformation kinetics, which more pronounced when the isothermal holding is performed at a higher temperature. Data...... is interpreted in terms of instantaneous nucleation of martensite during cooling followed by time dependent growth during isothermal holding....

Stress corrosion cracking of duplex stainless steels in caustic solutions

Science.gov (United States)

Bhattacharya, Ananya

Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

Study of copper precipitation behavior in a Cu-bearing austenitic antibacterial stainless steel

International Nuclear Information System (INIS)

Ren, Ling; Nan, Li; Yang, Ke

2011-01-01

Copper (Cu) precipitation behavior in a type 304 Cu-bearing austenitic antibacterial stainless steel was studied by analyses of variations in micro-hardness, electrical resistivity, electrochemical impedance and lattice constant of the steel, complemented with transmission electron microscopy (TEM) observation, showing more or less changes on these properties of the steel with different aging time. It was found that both micro-hardness and electrical resistivity measurements were relatively sensitive and accurate to reflect the Cu precipitation behavior in the experimental steel, indicating the beginning and finishing points of the precipitation, which are more simple and effective to be used for development of the new type of antibacterial stainless steels.

Aging degradation of cast stainless steel

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1986-10-01

A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. Microstructures of cast materials subjected to long-term aging either in reactor service or in the laboratory have been characterized by TEM, SANS, and APFIM techniques. Two precipitate phases, i.e., the Cr-rich α' and Ni- and Si-rich G phase, have been identified in the ferrite matrix of the aged steels. The results indicate that the low-temperature embrittlement is primarily caused by α' precipitates which form by spinodal decomposition. The relative contribution of G phase to loss of toughness is now known. Microstructural data also indicate that weakening of ferrite/austenite phase boundary by carbide precipitates has a significant effect on the onset and extent of embrittlement of the high-carbon CF-8 and CF-8M grades of stainless steels, particularly after aging at 400 or 450 0 C. Data from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and correlated with the microstructural results. Thermal aging of the steels results in an increase in tensile strength and a decrease in impact energy, J/sub IC/, and tearing modulus. The fracture toughness results show good agreement with the Charpy-impact data. The effects of compositional and metallurgical variables on loss of toughness are discussed

Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion

Science.gov (United States)

Topolska, S.; Łabanowski, J.

2017-08-01

Stainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have good crack resistance at temperatures up to approximately -40°C. The steels containing approximately 22% Cr, 5% Ni, 3% Mo and 0.2% N crystallizes as a solid solution δ, partially transforming from the temperature of about 1200°C to 850°C into the phase α. The stable structure of considered steels, at temperatures above 850°C, is ferrite, and at lower temperatures the mixture of phase γ+α +σ. The two-phase structure α+γ the duplex steel obtains after hyperquenching at the temperature of stability of the mixture of α+γ phases, and the share of the phases depends on the hyper quenching attributes. Hyperquenching in water, with a temperature close to 1200°C, ensures the instance in the microstructure of the steel a large share of ferrite and a small share of the high chromium austenite. This causes the increase of strength properties and reducing the plasticity of the steel and its resistance ability to cracking and corrosion. Slower cooling from the mentioned temperature, for example in the air, enables the partial transformation of the a phase into the γ one (α → γ) and increasing the share of austenite in the steel structure. It leads to improvement of plasticity properties. In the paper are presented the results of investigations of heteronymous welded joints of duplex steel and austenitic one. The results include the relation between the chemical composition of steels and their weldability.

Stress corrosion of very high purity stainless steels in alkaline media

International Nuclear Information System (INIS)

Hechmat-Dehcordi, Ebrahim

1981-01-01

This research thesis reports the study of stress corrosion resistance of stainless steels in caustic environments. It notably concerns the electronuclear industrial sector, the production of soda by electrolysis, and the preparation of hydrogen as energy vector. After a presentation of the experimental conditions, the author highlights the influence of purity on stress corrosion cracking of 20Cr-25Ni-type austenitic alloys. The specific action of a high number of addition metallic and non-metallic elements has been studied. Stress corrosion tests have been also performed in autoclave on austeno-ferritic (21 to 25 pc Cr - 6 to 10 pc Ni) as well as ferritic (26 pc Cr) grades. The author reports the study of electrochemical properties of stainless steel in soda by means of potentiostatic techniques with an application of Pourbaix thermodynamic equilibrium diagrams, and the study of the chemical composition of passivation thin layers by Auger spectroscopy. He more particularly studies the influence of electrode potential and of some addition elements on the chemical characteristics of oxides developed at the surface of austenite. Then, the author tries to establish correlations between strain hardening microstructure of the various steels and their sensitivity to stress corrosion [fr

Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading; Plasticite cyclique d'un acier inoxydable austeno-ferritique sous chargement biaxial non-proportionnel

Energy Technology Data Exchange (ETDEWEB)

Aubin, V

2001-11-15

Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10{sup -5}) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

Modelling study on the three-dimensional neutron depolarisation response of the evolving ferrite particle size distribution during the austenite-ferrite phase transformation in steels

Science.gov (United States)

Fang, H.; van der Zwaag, S.; van Dijk, N. H.

2018-07-01

The magnetic configuration of a ferromagnetic system with mono-disperse and poly-disperse distribution of magnetic particles with inter-particle interactions has been computed. The analysis is general in nature and applies to all systems containing magnetically interacting particles in a non-magnetic matrix, but has been applied to steel microstructures, consisting of a paramagnetic austenite phase and a ferromagnetic ferrite phase, as formed during the austenite-to-ferrite phase transformation in low-alloyed steels. The characteristics of the computational microstructures are linked to the correlation function and determinant of depolarisation matrix, which can be experimentally obtained in three-dimensional neutron depolarisation (3DND). By tuning the parameters in the model used to generate the microstructure, we studied the effect of the (magnetic) particle size distribution on the 3DND parameters. It is found that the magnetic particle size derived from 3DND data matches the microstructural grain size over a wide range of volume fractions and grain size distributions. A relationship between the correlation function and the relative width of the particle size distribution was proposed to accurately account for the width of the size distribution. This evaluation shows that 3DND experiments can provide unique in situ information on the austenite-to-ferrite phase transformation in steels.

Studies on microstructure, mechanical and pitting corrosion behaviour of similar and dissimilar stainless steel gas tungsten arc welds

Science.gov (United States)

Mohammed, Raffi; Dilkush; Srinivasa Rao, K.; Madhusudhan Reddy, G.

2018-03-01

In the present study, an attempt has been made to weld dissimilar alloys of 5mm thick plates i.e., austenitic stainless steel (316L) and duplex stainless steel (2205) and compared with that of similar welds. Welds are made with conventional gas tungsten arc welding (GTAW) process with two different filler wires namely i.e., 309L and 2209. Welds were characterized using optical microscopy to observe the microstructural changes and correlate with mechanical properties using hardness, tensile and impact testing. Potentio-dynamic polarization studies were carried out to observe the pitting corrosion behaviour in different regions of the welds. Results of the present study established that change in filler wire composition resulted in microstructural variation in all the welds with different morphology of ferrite and austenite. Welds made with 2209 filler showed plate like widmanstatten austenite (WA) nucleated at grain boundaries. Compared to similar stainless steel welds inferior mechanical properties was observed in dissimilar stainless steel welds. Pitting corrosion resistance is observed to be low for dissimilar stainless steel welds when compared to similar stainless steel welds. Overall study showed that similar duplex stainless steel welds having favorable microstructure and resulted in better mechanical properties and corrosion resistance. Relatively dissimilar stainless steel welds made with 309L filler obtained optimum combination of mechanical properties and pitting corrosion resistance when compared to 2209 filler and is recommended for industrial practice.

Austenitic stainless steel alloys having improved resistance to fast neutron-induced swelling

International Nuclear Information System (INIS)

1976-01-01

A specification is provided for an austenitic stainless steel consisting of Fe, Cr and Ni, with small amounts of Mo, Mn, Si and Ti. The specification includes a fuel element and a method for cladding a reactor fuel. (U.K.)

Experimental Analysis of Residual Stresses in Samples of Austenitic Stainless Steel Welded on Martensitic Stainless Steel Used for Kaplan Blades Repairs

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Vasile Cojocaru

2011-01-01

Full Text Available Residual stresses occur in materials as a result of mechanical processes: welding, machining, grinding etc. If residual stresses reach high values they can accelerate the occurrence of cracks and erosion of material. An experimental research was made in order to study the occurrence of residual stresses in the repaired areas of hydraulic turbine components damaged by cavitation erosion. An austenitic stainless steel was welded in various layer thicknesses on a martensitic stainless steel base. The residual stresses were determined using the hole drilling strain gage method.

Effect of solution annealing temperature on precipitation in 2205 duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kashiwar, A., E-mail: akashiwar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Vennela, N. Phani, E-mail: phanivennela@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Kamath, S.L., E-mail: kamath@iitb.ac.in [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai-400076, Maharashtra (India); Khatirkar, R.K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India)

2012-12-15

In the present study, effect of solution annealing temperature (1050 Degree-Sign C and 1100 Degree-Sign C) and isothermal ageing (700 Degree-Sign C: 15 min to 6 h) on the microstructural changes in 2205 duplex stainless steel has been investigated systematically. Scanning electron microscopy and X-ray diffraction were adopted to follow the microstructural evolution, while an energy dispersive spectrometer attached to scanning electron microscope was used to obtain localised chemical information of various phases. The ferritic matrix of the two phase 2205 duplex stainless steel ({approx} 45% ferrite and {approx} 55% austenite) undergoes a series of metallurgical transformations during ageing-formation of secondary austenite ({gamma}{sub 2}) and precipitation of Cr and Mo rich intermetallic (chi-{chi} and sigma-{sigma}) phases. For solution annealing at 1050 Degree-Sign C, significant amount of carbides were observed in the ferrite grains after 1 h of ageing at 700 Degree-Sign C. {chi} Phase precipitated after the precipitation of carbides-preferentially at the ferrite-ferrite and also at the ferrite-austenite boundaries. {sigma} Phase was not observed in significant quantity even after 6 h of ageing. The sequence of precipitation in samples solution annealed at 1050 Degree-Sign C was found to be carbides {yields} {chi} {yields} {sigma}. On the contrary, for samples solution annealed at 1100 Degree-Sign C, the precipitation of {chi} phase was negligible. {chi} Phase precipitated before {sigma} phase, preferentially along the ferrite-ferrite grain boundaries and was later consumed in the {sigma} phase precipitation. The {sigma} phase precipitated via the eutectoid transformation of ferrite to yield secondary austenite {gamma}{sub 2} and {sigma} phase in the ferrite and along the ferrite-austenite grain boundaries. An increase in the volume fraction of {gamma}{sub 2} and {sigma} phase with simultaneous decrease in the ferrite was evidenced with ageing. - Highlights

Compresibility and sinterability of HCx PM steel diluted with stainless steels

Directory of Open Access Journals (Sweden)

Elena Gordo

2003-12-01

Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

A comparison of the iraddiated tensile properties of a high-manganese austenitic steel and type 316 stainless steel