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Sample records for austenitic piping components

  1. Mechanized ultrasonic inspection of austenitic pipe systems; Mechanisierte Ultraschallpruefung von austenitischen Rohrleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Dressler, K.; Luecking, J.; Medenbach, S. [ABB ZAQ GmbH, Essen (Germany)

    1999-08-01

    The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [Deutsch] Das Ziel dieses Beitrages ist die Vorstellung der von der ABB ZAQ GmbH eingesetzten Standardprueftechniken fuer die Pruefung austenitischer Anlagenkomponenten. Im einzelnen wird die Grundwerkstoffpruefung (Rohre, Boegen, Formstuecke), die Schweissnahtpruefung und die Mischnahtpruefung angesprochen. Es werden dabei die Techniken fuer `Detection` und `Sizing` differenziert betrachtet und erlaeutert. (orig.)

  2. An experience with in-service fabrication and inspection of austenitic stainless steel piping in high temperature sodium system

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, S., E-mail: sravi@igcar.gov.in; Laha, K.; Sakthy, S.; Mathew, M.D.; Bhaduri, A.K.

    2015-04-01

    Highlights: • Procedure for changing 304L SS pipe to 316L SS in sodium loop has been established. • Hot leg made of 304L SS was isolated from existing cold leg made of 316LN SS. • Innovative welding was used in joining the new 316L SS pipe with existing 316LN SS. • The old components of 304L SS piping have been integrated with the new piping. - Abstract: A creep testing facility along with dynamic sodium loop was installed at Indira Gandhi Centre for Atomic Research, Kalpakkam, India to assess the creep behavior of fast reactor structural materials in flowing sodium. Type 304L austenitic stainless steel was used in the low cross section piping of hot-leg whereas 316LN austenitic stainless steel in the high cross section cold-leg of the sodium loop. The intended service life of the sodium loop was 10 years. The loop has performed successfully in the stipulated time period. To enhance its life time, it has been decided to replace the 304L piping with 316L piping in the hot-leg. There were more than 300 welding joints involved in the integration of cold-leg with the new 316L hot-leg. Continuous argon gas flow was maintained in the loop during welding to avoid contamination of sodium residue with air. Several innovative welding procedures have been adopted for joining the new hot-leg with the existing cold-leg in the presence of sodium residue adopting TIG welding technique. The joints were inspected for 100% X-ray radiography and qualified by performing tensile tests. The components used in the discarded hot-leg were retrieved, cleaned and integrated in the renovated loop. A method of cleaning component of sodium residue has been established. This paper highlights the in-service fabrication and inspection of the renovation.

  3. A simplified LBB evaluation procedure for austenitic and ferritic steel piping

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, R.M.; Wichman, K.R.

    1997-04-01

    The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

  4. Control of relaxation cracking in austenitic high temperature components

    NARCIS (Netherlands)

    Wortel, J.C. van

    2007-01-01

    The degradation mechanism "relaxation cracking" is acting in austenitic components operating between 550°C (1020°F) and 750°C (1380°F). The brittle failures are always located in cold formed areas or in welded joints and are mostly addressed within 1 year service. More than 10 different names can be

  5. 46 CFR 154.503 - Piping and piping system components: Protection from movement.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Piping and piping system components: Protection from..., Construction and Equipment Cargo and Process Piping Systems § 154.503 Piping and piping system components... cause stresses that exceed the design stresses, the piping and piping system components and cargo...

  6. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  7. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  8. Proof of fatigue strength of ferritic and austenitic nuclear components

    Energy Technology Data Exchange (ETDEWEB)

    Roos, E.; Herter, K.H.; Schuler, X.; Weissenberg, T. [Materialpruefungsanstalt, Univ. Stuttgart (Germany)

    2009-07-01

    For the construction, design and operation of nuclear components and systems the appropriate technical codes and standards provide material data, detailed stress analysis procedures and a design philosophy which guarantees a reliable behaviour of the structural components throughout the specified lifetime. Especially for cyclic stress evaluation the different codes and standards provide different fatigue analyses procedures to be performed considering the various mechanical and thermal loading histories and geometric complexities of the components. For the fatigue design curves used as limiting criteria the influence of different factors like e.g., environment, surface finish and temperature must be taken into consideration in an appropriate way. Fatigue tests were performed with low alloy steels as well as with Nb- and Ti-stabilized German austenitic stainless steels in air and simulated high temperature boiling water reactor environment. The experimental results are compared and valuated with the mean data curves in air as well as with mean data curves under high temperature water environment published in the international literature. (orig.)

  9. Reliability of piping system components. Volume 4: The pipe failure event database

    Energy Technology Data Exchange (ETDEWEB)

    Nyman, R.; Erixon, S. [Swedish Nuclear Power Inspectorate, Stockholm (Sweden); Tomic, B. [ENCONET Consulting GmbH, Vienna (Austria); Lydell, B. [RSA Technologies, Visat, CA (United States)

    1996-07-01

    Available public and proprietary databases on piping system failures were searched for relevant information. Using a relational database to identify groupings of piping failure modes and failure mechanisms, together with insights from published PSAs, the project team determined why, how and where piping systems fail. This report represents a compendium of technical issues important to the analysis of pipe failure events, and statistical estimation of failure rates. Inadequacies of traditional PSA methodology are addressed, with directions for PSA methodology enhancements. A `data driven and systems oriented` analysis approach is proposed to enable assignment of unique identities to risk-significant piping system component failure. Sufficient operating experience does exist to generate quality data on piping failures. Passive component failures should be addressed by today`s PSAs to allow for aging analysis and effective, on-line risk management. 42 refs, 25 figs.

  10. Leak before break behaviour of austenitic and ferritic pipes containing circumferential defects

    Energy Technology Data Exchange (ETDEWEB)

    Stadtmueller, W.; Sturm, D.

    1997-04-01

    Several research projects carried out at MPA Stuttgart to investigate the Leak-before-Break (LBB) behavior of safety relevant pressure bearing components are summarized. Results presented relate to pipes containing circumferential defects subjected to internal pressure and external bending loading. An overview of the experimentally determined results for ferritic components is presented. For components containing postulated or actual defects, the dependence of the critical loading limit on the defect size is shown in the form of LBB curves. These are determined experimentally and/or by calculation for through-wall slits, and represent the boundary curve between leakage and massive fracture. For surface defects and a given bending moment and internal pressure, no fracture will occur if the length at leakage remains smaller than the critical defect length given by the LBB curve for through-wall defects. The predictive capability of engineering calculational methods are presented by way of example. The investigation programs currently underway, testing techniques, and initial results are outlined.

  11. Reliability of piping system components. Volume 1: Piping reliability - A resource document for PSA applications

    Energy Technology Data Exchange (ETDEWEB)

    Nyman, R.; Erixon, S.; Tomic, B.; Lydell, B.

    1995-12-01

    SKI has undertaken a multi-year research project to establish a comprehensive passive component failure database, validate failure rate parameter estimates and establish a model framework for integrating passive component failures in existing PSAs. Phase 1 of the project produced a relational database on worldwide piping system failure events in the nuclear and chemical industries. This phase 2 report gives a graphical presentation of piping system operating experience, and compares key failure mechanisms in commercial nuclear power plants and chemical process industry. Inadequacies of traditional PSA methodology are addressed, with directions for PSA methodology enhancements. A data-driven-and-systems-oriented analysis approach is proposed to enable assignment of unique identities to risk-significant piping system component failures. Sufficient operating experience does exist to generate quality data on piping failures. Passive component failures should be addressed by today`s PSAs to allow for aging analysis and effective, on-line risk management. 111 refs, 36 figs, 20 tabs.

  12. Modeling of residual stress mitigation in austenitic stainless steel pipe girth weldment

    Energy Technology Data Exchange (ETDEWEB)

    Li, M.; Atteridge, D.G.; Anderson, W.E. [Oregon Graduate Inst., Portland, OR (United States); West, S.L. [Westinghouse Savannah River Co., Aiken, SC (United States)

    1994-03-01

    This study provides numerical procedures to model 40-cm-diameter, schedule 40, Type 304L stainless steel pipe girth welding and a newly proposed post-weld treatment. The treatment can be used to accomplish the goal of imparting compressive residual stresses at the inner surface of a pipe girth weldment to prevent/retard the intergranular stress corrosion cracking (IGSCC) of the piping system in nuclear reactors. This new post-weld treatment for mitigating residual stresses is cooling stress improvement (CSI). The concept of CSI is to establish and maintain a certain temperature gradient across the pipe wall thickness to change the final stress state. Thus, this process involves sub-zero low temperature cooling of the inner pipe surface of a completed girth weldment, while simultaneously keeping the outer pipe surface at a slightly elevated temperature with the help of a certain heating method. Analyses to obtain quantitative results on pipe girth welding and CSI by using a thermo-elastic-plastic finite element model are described in this paper. Results demonstrate the potential effectiveness of CSI for introducing compressive residual stresses to prevent/retard IGSCC. Because of the symmetric nature of CSI, it shows great potential for industrial application.

  13. Ultrasonic Sound Field Mapping Through Coarse Grained Cast Austenitic Stainless Steel Components

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Prowant, Matthew S.; Cinson, Anthony D.; Larche, Michael R.; Diaz, Aaron A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) has been involved with nondestructive examination (NDE) of coarse-grained cast austenitic stainless steel (CASS) components for over 30 years. More recent work has focused on mapping the ultrasonic sound fields generated by low-frequency phased array probes that are typically used for the evaluation of CASS materials for flaw detection and characterization. The casting process results in the formation of large grained material microstructures that are nonhomogeneous and anisotropic. The propagation of ultrasonic energy for examination of these materials results in scattering, partitioning and redirection of these sound fields. The work reported here provides an assessment of sound field formation in these materials and provides recommendations on ultrasonic inspection parameters for flaw detection in CASS components.

  14. ADAPTION OF NONSTANDARD PIPING COMPONENTS INTO PRESENT DAY SEISMIC CODES

    Energy Technology Data Exchange (ETDEWEB)

    D. T. Clark; M. J. Russell; R. E. Spears; S. R. Jensen

    2009-07-01

    With spiraling energy demand and flat energy supply, there is a need to extend the life of older nuclear reactors. This sometimes requires that existing systems be evaluated to present day seismic codes. Older reactors built in the 1960s and early 1970s often used fabricated piping components that were code compliant during their initial construction time period, but are outside the standard parameters of present-day piping codes. There are several approaches available to the analyst in evaluating these non-standard components to modern codes. The simplest approach is to use the flexibility factors and stress indices for similar standard components with the assumption that the non-standard component’s flexibility factors and stress indices will be very similar. This approach can require significant engineering judgment. A more rational approach available in Section III of the ASME Boiler and Pressure Vessel Code, which is the subject of this paper, involves calculation of flexibility factors using finite element analysis of the non-standard component. Such analysis allows modeling of geometric and material nonlinearities. Flexibility factors based on these analyses are sensitive to the load magnitudes used in their calculation, load magnitudes that need to be consistent with those produced by the linear system analyses where the flexibility factors are applied. This can lead to iteration, since the magnitude of the loads produced by the linear system analysis depend on the magnitude of the flexibility factors. After the loading applied to the nonstandard component finite element model has been matched to loads produced by the associated linear system model, the component finite element model can then be used to evaluate the performance of the component under the loads with the nonlinear analysis provisions of the Code, should the load levels lead to calculated stresses in excess of Allowable stresses. This paper details the application of component-level finite

  15. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  16. Analysis methods for structure reliability of piping components

    Energy Technology Data Exchange (ETDEWEB)

    Schimpfke, T.; Grebner, H.; Sievers, J. [Gesellschaft fuer Anlagen- und Reaktorsicherheit (GRS) mbH, Koeln (Germany)

    2004-07-01

    In the frame of the German reactor safety research program of the Federal Ministry of Economics and Labour (BMWA) GRS has started to develop an analysis code named PROST (PRObabilistic STructure analysis) for estimating the leak and break probabilities of piping systems in nuclear power plants. The long-term objective of this development is to provide failure probabilities of passive components for probabilistic safety analysis of nuclear power plants. Up to now the code can be used for calculating fatigue problems. The paper mentions the main capabilities and theoretical background of the present PROST development and presents some of the results of a benchmark analysis in the frame of the European project NURBIM (Nuclear Risk Based Inspection Methodologies for Passive Components). (orig.)

  17. Background of SIFs and Stress Indices for Moment Loadings of Piping Components

    Energy Technology Data Exchange (ETDEWEB)

    E. A. Wais; E. C. Rodabaugh

    2005-06-15

    This report provides background information, references, and equations for twenty-four piping components (thirteen component SIFs and eleven component stress indices) that justify the values or expressions for the SIFs and indices.

  18. Magnetic Actuator with Multiple Vibration Components Arranged at Eccentric Positions for Use in Complex Piping

    Directory of Open Access Journals (Sweden)

    Hiroyuki Yaguchi

    2016-06-01

    Full Text Available This paper proposes a magnetic actuator using multiple vibration components to perform locomotion in a complex pipe with a 25 mm inner diameter. Due to the desire to increase the turning moment in a T-junction pipe, two vibration components were attached off-center to an acrylic plate with an eccentricity of 2 mm. The experimental results show that the magnetic actuator was able to move at 40.6 mm/s while pulling a load mass of 20 g in a pipe with an inner diameter of 25 mm. In addition, this magnetic actuator was able to move stably in U-junction and T-junction pipes. If a micro-camera is implemented in the future, the inspection of small complex pipes can be enabled. The possibility of inspection in pipes with a 25 mm inner diameter was shown by equipping the pipe with a micro-camera.

  19. Status report on a NDT round robin on austenitic circumferential pipe welds; Statusbericht zu einem ZfP-Ringversuch an austenitischen Rohrleitungs-Rundschweissnaehten

    Energy Technology Data Exchange (ETDEWEB)

    Hesselmann, W. [PreussenElektra AG, Hannover (Germany); Maier, H.J.; Knoch, P.; Mletzko, U. [MPA, Stuttgart (Germany)

    1996-12-31

    Since fall 1993, a study is performed at MPA Stuttgart in cooperation with the Czech Association of large power plant operators, on non-destructive evaluation of austenitic circumferential pipe welds. The status report presents the project concept and the current progress. The project tasks until now cover NDE of 15 welds. Results are given of ultrasonic tests carried out by 9 institutions, X-ray film evaluations by 23 individuals, and further examinations analysed in comparison to the destructive verification tests (metallography). (orig./MM) [Deutsch] Seit Herbst 1993 wird an der MPA Stuttgart in Zusammenarbeit mit der Technischen Vereinigung der Grosskraftwerksbetreiber e.V. (VGB) eine Untersuchung ueber die zerstoerungsfreie Pruefung (ZfP) von austenitischen Rohrleitungs-Rundschweissnaehten durchgefuehrt. Dieser Statusbericht zeigt die Konzeption und den gegenwaertigen Stand des Programms. Das Vorhaben umfasst bis jetzt zerstoerungsfreie Pruefungen an 15 Naehten. Berichtet wird ueber Ultraschall-Pruefungen durch 9 Institutionen, ueber Roentgenfilm-Auswertungen durch 23 Personen sowie ueber weitere Untersuchungen im Vergleich mit der vollstaendigen zerstoerenden Verifizierung (Metallografie). (orig./MM)

  20. Ultrasonic Phased Array Sound Field Mapping Through Large-Bore Coarse Grained Cast Austenitic Stainless Steel (CASS) Piping Materials

    Energy Technology Data Exchange (ETDEWEB)

    Cinson, Anthony D.; Crawford, Susan L.; Prowant, Matthew S.; Diaz, Aaron A.; Hathaway, John E.; Anderson, Michael T.

    2012-04-16

    A sound field beam mapping exercise was conducted to further understand the effects of coarse grained microstructures found in CASS materials on phased array ultrasonic wave propagation. Laboratory measurements were made on three CASS specimens with different microstructures; the specimens were polished and etched to reveal measurable grain sizes, shapes and orientations. Three longitudinal, phased array probes were fixed on a specimen's outside diameter with the sound field directed toward one end (face) of the pipe segment over a fixed range of angles. A point receiver was raster scanned over the surface of the specimen face generating a sound field image. A slice of CASS material was then removed from the specimen end and the beam mapping exercise repeated. The sound fields acquired were analyzed for spot size, coherency, and beam redirection. Analyses were conducted between the resulting sound fields and the microstructural characteristics of each specimen.

  1. Three dimensional damage mechanics analysis of real life reactor piping components under various loading conditions

    Energy Technology Data Exchange (ETDEWEB)

    Durgaprasad, P.V.; Sahu, M.K.; Dutta, B.K. (Reactor Safety Division, Bhabha Atomic Research Centre Trombay, Mumbai (India)), e-mail: pvdp@barc.gov.in

    2009-07-01

    In this work, the Gurson-Tvergaard-Needleman (GTN) damage mechanics model is used for the crack growth analysis of real life reactor piping components. The paper also addresses the challenges involved in such analyses. As a part of component integrity testing, a comprehensive experimental program has been pursued to generate the fracture behavior of reactor piping components. Several real life pipes and elbows with various flaw sizes have been tested under different loading conditions like temperature, pressure, bending etc. In the present work, some of the selected components have been analyzed numerically by using parallel in-house finite element code 'MADAM' with GTN constitutive model. The strength of the micro mechanical models has been demonstrated by comparing the numerical results like load v/s. load-line displacements, J-R curves with the experimental data

  2. Review of environmental effects on fatigue crack growth of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W.J.; Kassner, T.F. [Argonne National Lab., IL (United States)

    1994-05-01

    Fatigue and environmentally assisted cracking of piping, pressure vessel cladding, and core components in light water reactors are potential concerns to the nuclear industry and regulatory agencies. The degradation processes include intergranular stress corrosion cracking of austenitic stainless steel (SS) piping in boiling water reactors (BWRs), and propagation of fatigue or stress corrosion cracks (which initiate in sensitized SS cladding) into low-alloy ferritic steels in BWR pressure vessels. Crack growth data for wrought and cast austenitic SSs in simulated BWR water, developed at Argonne National Laboratory under US Nuclear Regulatory Commission sponsorship over the past 10 years, have been compiled into a data base along with similar data obtained from the open literature. The data were analyzed to develop corrosion-fatigue curves for austenitic SSs in aqueous environments corresponding to normal BWR water chemistries, for BWRs that add hydrogen to the feedwater, and for pressurized water reactor primary-system-coolant chemistry.

  3. Applications of the TVO piping and component analysis and monitoring system (PAMS)

    Energy Technology Data Exchange (ETDEWEB)

    Smeekes, P. (Teollisuuden Voima Oy, Olkiluoto (Finland)); Kuuluvainen, O. (Rostedt Oy, Luvia (Finland)); Torkkeli, E. (FEMdata Oy, Haukilahti (Finland))

    2010-05-15

    To make fitness, safety and lifetime related assessments for piping and components, the amount of data to be managed is getting larger and larger. At the same time it is essential that the data is reliable, up-to-date, well traceable and easy and fast to obtain. At present the main focus of PAMS is still on piping, but in the future the component related databases and applications will be more and more developed. This paper presents a piping and component database system, consisting of separate geometrical, material, loading, result and document databases as well as current and future applications of the system. By means of a user configurable interface program the user can generate indata files, run application programs and define what data to write back into the result database. The data in the result database can subsequently be used in new input files to perform postprocessing on previous results, for instance fatigue analysis. crack growth analysis or RI-ISI. The system is intended to facilitate the analyses of piping and components and generate well-documented appendices comprising significant parts of the input and output and the associated source references. (orig.)

  4. CORROSION ISSUES ASSOCIATED WITH AUSTENITIC STAINLESS STEEL COMPONENTS USED IN NUCLEAR MATERIALS EXTRACTION AND SEPARATION PROCESSES

    Energy Technology Data Exchange (ETDEWEB)

    Mickalonis, J.; Louthan, M.; Sindelar, R.

    2012-12-17

    This paper illustrated the magnitude of the systems, structures and components used at the Savannah River Site for nuclear materials extraction and separation processes. Corrosion issues, including stress corrosion cracking, pitting, crevice corrosion and other corrosion induced degradation processes are discussed and corrosion mitigation strategies such as a chloride exclusion program and corrosion release testing are also discussed.

  5. Non-Newtonian Liquid Flow through Small Diameter Piping Components: CFD Analysis

    Science.gov (United States)

    Bandyopadhyay, Tarun Kanti; Das, Sudip Kumar

    2016-10-01

    Computational Fluid Dynamics (CFD) analysis have been carried out to evaluate the frictional pressure drop across the horizontal pipeline and different piping components, like elbows, orifices, gate and globe valves for non-Newtonian liquid through 0.0127 m pipe line. The mesh generation is done using GAMBIT 6.3 and FLUENT 6.3 is used for CFD analysis. The CFD results are verified with our earlier published experimental data. The CFD results show the very good agreement with the experimental values.

  6. Progress report on a NDT round robin on austenitic circumferential pipe welds; Fortschrittsbericht ueber einen ZfP-Ringversuch an austenitischen Rohrleitungs-Rundschweissnaehten

    Energy Technology Data Exchange (ETDEWEB)

    Brast, G. [Preussische Elektrizitaets-AG (Preussenelektra), Hannover (Germany); Maier, H.J.; Knoch, P.; Mletzko, U. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1998-11-01

    The objective of the project is establish on the basis of Round Robin tests the current state of efficiency of various, defined testing methods, so that required or achievable optimizations can be defined and made. The project work up to date encompasses mon-destructive examinations of 15 austenitic welds with nominal widths DN 150/200/250 and wall thicknesses from 8 to 18 mm. Except for one test piece, (elbow/elbow), the joining welds are straight pipe to elbow welds. The results of the Round Robin tests show that the NDE detection limits for the fault examined (intercrystalline stress corrosion cracking) are in the range assumed so far, i.e. from about 20 to 25% of the wall thickness to be examined. The defect detection rates of the ultrasonic test methods applied are approx. 70% and thus are about equal in achievement with comparable international Round Robin tests (PISC; ASME/PDI, ENIQ, etc.). Clearly better are the fault detection rates of radiography. Evaluation of the individual results indicates the detection limits can be improved, by 1. reducing the misalignment of edges, 2. grinding of welds, 3. avoiding sharp notches at the root, 4. producing coaxial surfaces. (orig./CB) [Deutsch] Ein Ziel des Vorhabens ist es, mit Ringversuchen den derzeitigen Stand der Leistungsfaehigkeit einzelner Pruefverfahren und -techniken zu erkennen, um moeglicherweise notwendige Optimierungen vornehmen zu koennen. Das Vorhaben umfasst bis jetzt zerstoerungsfreie Pruefungen an 15 austenitischen Naehten mit Nennweiten DN 150/200/250 und Wandstaerken zwischen 8 und 18 mm. Mit einer Ausnahme (Bogen/Bogen) handelt es sich um Verbindungen Geradrohr/Bogen. Die Ergebnisse des Ringversuches weisen darauf hin, dass die Nachweisgrenzen der ZfP fuer den vorliegenden Fehlertyp (Interkristalline Spannungsrisskorrosion) in der bisher schon angenommenen Groessenordnung von ca. 20-25% der geprueften Wanddicke liegen. Die Fehlerauffind-Raten der US-Pruefung liegen mit ca. 70% im Rahmen

  7. Three-dimensional Numerical Simulation and Experimental Analysis of Austenite Grain Growth Behavior in Hot Forging Processes of 300M Steel Large Components

    Institute of Scientific and Technical Information of China (English)

    Jiao LUO; Ying-gang LIU; Miao-quan LI

    2016-01-01

    The microstructure models were integrated into finite element (FE)code,and a three-dimensional (3D) FE analysis on the entire hot forging processes of 300M steel large components was performed to predict the distri-butions of effective strain,temperature field and austenite grain size.The simulated results show that the finest grains distribute in the maximum effective strain region because large strain induces the occurrence of dynamic re-crystallization.However,coarse macro-grains appear in the minimum effective strain region.Then,300M steel forg-ing test was performed to validate the results of FE simulation,and microstructure observations and quantitative analysis were implemented.The average relative difference between the calculated and experimental austenite grain size is 7.5 6%,implying that the present microstructure models are reasonable and can be used to analyze the hot forging processes of 300M steel.

  8. Compilation of references, data sources and analysis methods for LMFBR primary piping system components

    Energy Technology Data Exchange (ETDEWEB)

    Reich, M.; Esztergar, E.P.; Ellison, E.G.; Erdogan, F.; Gray, T.G.F.; Wells, C.W.

    1977-03-01

    A survey and review program for application of fracture mechanics methods in elevated temperature design and safety analysis has been initiated in December of 1976. This is the first of a series of reports, the aim of which is to provide a critical review of the theories of fracture and the application of fracture mechanics methods to life prediction, reliability and safety analysis of piping components in nuclear plants undergoing sub-creep and elevated temperature service conditions.

  9. Evidence of cracks in austenitic pipe weldings with a radiometric inspection system; Nachweis von Rissen in austenitischen Rohrleitungsnaehten mit einem radiometrischen Pruefsystem

    Energy Technology Data Exchange (ETDEWEB)

    Maier, H.J.; Wuensch, W. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1999-08-01

    The paper reports the development of a radiometric prototype device and its application to inspection of austenitic weldings with intercrystalline crack defects. The device initially was intended to be used for supplemental inspection for clarification of contradictory or unclear testing results, but the results obtained justify to consider the possibility of using it as an independent, full-scope testing instrument. (orig./CB) [Deutsch] Berichtet wird ueber die Entwicklung eines Prototypes eines Radiometrie-Geraetes zur Pruefung von austenitischen Schweissnaehten mit interkristalliner Rissbildung, zunaechst als Entscheidungshilfe bei unklaren bzw. sich widersprechenden Pruefresultaten. Zwischenzeitlich wird auch daran gedacht, ein solches Geraet fuer eine vollstaendige Pruefung weiter zu entwickeln. (orig./DGE)

  10. Multi performance characteristic optimization of shot peening process for AISI 304 austenitic stainless steel using grey relational analysis with principal component analysis and Taguchi method

    Directory of Open Access Journals (Sweden)

    Dr. Lakhwinder Singh

    2013-10-01

    Full Text Available Shot peening is a cold working process. It impact on thin surface layer of the material and is used to enhance the mechanical and surface properties. The manufacturer is in demand to reduce the cost and improve the process productivity. He is always in search of an optimization technique which involves multiple performance characteristics. From this work, an optimal combination of shot peening parameters is generated by using a Grey relational analysis (GRA with Principal component analysis (PCA and Taguchi method. The present study shows that there are many factors that affect the properties of the AISI 304 austenitic stainless steel. Mechanisms to compensate for surface tractions and further enhancement of mechanical properties are described. The shot peening is discussed to enhance the mechanical and surface properties of AISI 304 austenitic stainless steel. The optimization of shot pening process is done by including multi performance characteristics i.e. tensile strength, surface hardness an fatigue strengths. The analysis includes pressure, shot size, exposure time, nozzle distance and nozzle angle as process parameters. The complete analysis will be helpful to the manufacturer in deciding the shot peening parameters for required performance characteristics.

  11. Coupled phenomenological and fracture mechanics approach to assess the fracture behaviour of TWC piping component

    Energy Technology Data Exchange (ETDEWEB)

    Saxena, Sanjeev, E-mail: san_bpl@yahoo.co [Advanced Materials and Processes Research Institute (AMPRI), CSIR Concern, Hoshangabad Road, Bhopal 462026 (India); Ramakrishnan, N. [Advanced Materials and Processes Research Institute (AMPRI), CSIR Concern, Hoshangabad Road, Bhopal 462026 (India); Chouhan, J.S. [Civil Engineering Department, Samrat Ashok Technological Institute, Vidisha (India)

    2010-04-15

    The present study demonstrates the numerical prediction of experimental specimen J-R curve using Gurson-Tvergaard-Needleman phenomenologically based material model. The predicted specimen J-R curve is used to determine the geometric independent initiation fracture toughness (J{sub SZWc}) value that compares well with experimental result. Using the experimentally determined and numerically predicted J{sub SZWc} values and specimen J-R curves, the accuracy of predicting the fracture behaviour of the cracked component is judged. Thus the present study proposed a coupled phenomenological and fracture mechanics approach to predict the crack initiation and instability stages in cracked piping components using numerically predicted specimen J-R curve obtained from tensile specimens testing data.

  12. Impact of the amount of working fluid in loop heat pipe to remove waste heat from electronic component

    Directory of Open Access Journals (Sweden)

    Smitka Martin

    2014-03-01

    Full Text Available One of the options on how to remove waste heat from electronic components is using loop heat pipe. The loop heat pipe (LHP is a two-phase device with high effective thermal conductivity that utilizes change phase to transport heat. It was invented in Russia in the early 1980’s. The main parts of LHP are an evaporator, a condenser, a compensation chamber and a vapor and liquid lines. Only the evaporator and part of the compensation chamber are equipped with a wick structure. Inside loop heat pipe is working fluid. As a working fluid can be used distilled water, acetone, ammonia, methanol etc. Amount of filling is important for the operation and performance of LHP. This work deals with the design of loop heat pipe and impact of filling ratio of working fluid to remove waste heat from insulated gate bipolar transistor (IGBT.

  13. Feasibility study of the cut and weld operations by RH on the cooling pipes of ITER NB components

    Energy Technology Data Exchange (ETDEWEB)

    Pineiro, Oscar; Fernandez, Carlos [TECNATOM Avda. Montes de Oca 28700 S Sebastian de los Reyes, Madrid (Spain); Medrano, Mercedes [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain)], E-mail: mercedes.medrano@ciemat.es; Liniers, Macarena; Botija, Jose; Alonso, Javier; Sarasola, Xabier [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain); Damiani, Carlo [EFDA-Josep Pla 2, Torres Diagonal Litoral B3, 08019 Barcelona (Spain)

    2009-06-15

    The maintenance operations of ITER NB components inside the vessel - Beam Line Components (BLC's) involve the removal of the faulty component, its transport to the hot cell as well as the reverse operations of transport of the repaired/new component and its reinstallation inside the vessel. Prior to the removal of the BLC's the cooling pipes must be detached from the component following a procedure that applies to the cutting of the pipes and subsequent welding when the component is re-installed. The purpose of this study, conducted in the framework of EFDA, is to demonstrate the feasibility of the cut and weld operations on the water pipes of the BLC's using fully remote handling techniques. Viable technologies for the cut and weld operations have been identified within the study; in particular the following aspects will be presented in the paper: - Different strategies can be pursued in the detachment of the components depending on the number of cut and weld operations to be performed on the pipes. The selected strategy will impact on the procedure to be followed likewise on important aspects as the requirements of the flexible joints assembled on the pipes. - The existing cutting techniques have been examined in the light of the remotely performed pipe cutting at the NB cell. Modifications of commercial tools have been proposed in order to adapt them to the BLC's pipes requirements. The debris produced during the cutting process must be controlled and collected, therefore a cleaning system has been integrated in the adapted cutting tool referred above. - The existing welding techniques have been also examined and compared based on different criteria such as complexity, reliability, alignment tolerances, etc. TIG welding is the preferred technique as it stands out for its superior performance. The commercial tools identified need to be adapted to the NB environment. - The alignment of the pipes is a critical issue concerning the remote welding

  14. Phased Array Ultrasonic Sound Field Mapping through Large-Bore Coarse Grained Cast Austenitic Stainless Steel (CASS) Components

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Coble, Jamie B.; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    A sound field beam mapping exercise was conducted to assist in understanding the effects of coarse-grained microstructures found in cast austenitic stainless steel (CASS) materials on acoustic longitudinal wave propagation. Ultrasonic laboratory measurements were made on three specimens representing four different grain structures. Phased array (PA) probes were fixed on each specimen surface and excited in the longitudinal mode at specific angles while a point receiver was scanned in a raster pattern over the end of the specimen, generating a transmitted sound field image. Three probes operating at nominal frequencies of 0.5, 0.8, and 1.0 MHz were used. A 6.4 mm (0.25-in.) thick slice was removed from the specimen end and beam mapping was repeated three times, yielding four full sets of beam images. Data were collected both with a constant part path for each configuration (probe, specimen and slice, angle, etc.) and with a variable part path (fixed position on the surface). The base specimens and slices were then polished and etched to reveal measureable grain microstructures that were compared to the sound field interactions and scattering effects seen in the collected data.

  15. Reliability Data for Piping Components in Nordic Nuclear Power Plants 'R-Book'. Project Phase 1. Rev 1

    Energy Technology Data Exchange (ETDEWEB)

    Lydell, Bengt (Scandpower Risk Management Inc., Houston, TX (US)); Olsson, Anders (Relcon Scandpower AB, Stockholm (SE))

    2008-01-15

    This report constitutes a planning document for a new RandD project to develop a piping component reliability parameter handbook for use in probabilistic safety assessment (PSA) and related activities. The Swedish acronym for this handbook is 'R-Book.' The objective of the project is to utilize the OECD Nuclear Energy Agency 'OECD Pipe Failure Data Exchange Project' (OPDE) database to derive piping component failure rates and rupture probabilities for input to internal flooding probabilistic safety assessment, high-energy line break' (HELB) analysis, risk-informed in-service inspection (RI-ISI) program development, and other activities related to PSA. This new RandD project is funded by member organizations of the Nordic PSA Group (NPSAG) - Forsmark AB, OKG AB, Ringhals AB, and the Swedish Nuclear Power Inspectorate (SKI). The history behind the current effort to produce a handbook of piping reliability parameters goes back to 1994 when SKI funded a 5-year RandD project to explore the viability of establishing an international database on the service experience with piping system components in commercial nuclear power plants. An underlying objective behind this 5-year program was to investigate the different options and possibilities for deriving pipe failure rates and rupture probabilities directly from service experience data as an alternative to probabilistic fracture mechanics. The RandD project culminated in an international piping reliability seminar held in the fall of 1997 in Sigtuna (Sweden) and a pilot project to demonstrate an application of the pipe failure database to the estimation of loss-of-coolant-accident (LOCA) frequency (SKI Report 98:30). A particularly important outcome of the 5-year project was a decision by SKI to transfer the pipe failure database including the lessons learned to an international cooperative effort under the auspices of the OECD Nuclear Energy Agency. Following on information exchange and planning

  16. Reliability of piping system components. Framework for estimating failure parameters from service data

    Energy Technology Data Exchange (ETDEWEB)

    Nyman, R. [Swedish Nuclear Power Inspectorate, Stockholm (Sweden); Hegedus, D.; Tomic, B. [ENCONET Consulting GesmbH, Vienna (Austria); Lydell, B. [RSA Technologies, Vista, CA (United States)

    1997-12-01

    This report summarizes results and insights from the final phase of a R and D project on piping reliability sponsored by the Swedish Nuclear Power Inspectorate (SKI). The technical scope includes the development of an analysis framework for estimating piping reliability parameters from service data. The R and D has produced a large database on the operating experience with piping systems in commercial nuclear power plants worldwide. It covers the period 1970 to the present. The scope of the work emphasized pipe failures (i.e., flaws/cracks, leaks and ruptures) in light water reactors (LWRs). Pipe failures are rare events. A data reduction format was developed to ensure that homogenous data sets are prepared from scarce service data. This data reduction format distinguishes between reliability attributes and reliability influence factors. The quantitative results of the analysis of service data are in the form of conditional probabilities of pipe rupture given failures (flaws/cracks, leaks or ruptures) and frequencies of pipe failures. Finally, the R and D by SKI produced an analysis framework in support of practical applications of service data in PSA. This, multi-purpose framework, termed `PFCA`-Pipe Failure Cause and Attribute- defines minimum requirements on piping reliability analysis. The application of service data should reflect the requirements of an application. Together with raw data summaries, this analysis framework enables the development of a prior and a posterior pipe rupture probability distribution. The framework supports LOCA frequency estimation, steam line break frequency estimation, as well as the development of strategies for optimized in-service inspection strategies. 63 refs, 30 tabs, 22 figs.

  17. Probabilistic damage estimation in piping components against thermal creep and fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Appalanaidu, Y., E-mail: appusir@gmail.com; Gupta, Sayan, E-mail: gupta.sayan@gmail.com

    2014-07-01

    Highlights: • Modeling temperature fluctuations of fluid temperature as a random process. • Fitting a random process model from measurement data. • Estimating random thermal creep damage using Monte Carlo simulations. • Analytical expressions for estimating rain-flow cycle random fatigue damage. • Use engineering models for fatigue–creep interactions to estimate failure probability. - Abstract: This study focusses on probabilistic damage estimation of piping components that carry high temperature fluids in nuclear power plants, when the fluid temperature has random temporal fluctuations. The damaging mechanisms considered are thermal creep and fatigue induced by the thermal stresses. First, a stochastic model for the random temporal fluctuations in the temperature of the fluid is fitted from measured data. The thermal multiaxial stresses generated due to the loadings are non-Gaussian random processes in time. Consequently, the creep and the fatigue damage induced in the structure are also random processes and at any specified time instant, the residual life can be quantified in a probabilistic sense. Monte Carlo simulations are carried out to investigate the random creep damage growth while an analytical approach is used to obtain estimates of the expected fatigue damage. Questions related to the accuracy of the estimates with random process models vis-a-vis random variable models for the temperature fluctuations are examined. Finally, estimates of the failure probability are obtained by considering some models available in the literature for the creep–fatigue interaction effects.

  18. Mechanized radiation testing of austenitic pipe welds. Testing of media filled pipes and determination of the flaw depth by tomosynthesis; Mechanisierte Durchstrahlungspruefung von Rundschweissnaehten. Pruefung mediengefuellter Rohrleitungen und Tiefenlagenbestimmung durch Tomosynthese

    Energy Technology Data Exchange (ETDEWEB)

    Ewert, U.; Redmer, B. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Mueller, J. [COMPRA GmbH, Frechen (Germany); Trobitz, M. [Kernkraftwerke Gundremmingen Betriebsgesellschaft mbH, Gundremmingen (Germany); Baranov, V.A. [Institute for Introscopy, Tomsk (Russian Federation)

    1999-08-01

    A compact detection system was built for multi-angle inspection of pipes, consisting of a high-sensitivity radiometric line scanner and an ultrasonic manipulator. Improved flaw imaging quality is achieved with this system as compared to film radiography. Measurements have been carried out on site in a nuclear power plant and in a laboratory. Better flaw imaging quality was also achieved in the testing of water-filled pipes. Non-linear tomosynthesis was applied for processing and interpretation of measured data. The system delivers considerably better images of planary materials inhomogeneitites, (such as cracks and lack-of-bond defects). (orig./CB) [Deutsch] Eine hoch empfindliche radiometrische Zeilenkamera wurde mit einem Ultraschall-Manipulator zu einem Gesamtsystem aufgebaut und fuer Mehrwinkel-Inspektionen von Rohrleitungen angewandt. Bei der Inspektion von Rundschweissnaehten an Rohren mit ca. 8... 20 mm Wanddicke wurde eine Verbesserung der Bildqualitaet im Vergleich zur Filmradiographie erreicht. Diese Messungen wurden in einem Kernkraftwerk unter Vor-Ort-Bedingungen sowie im Labor ausgefuehrt. Ein signifikantes Ansteigen der Bildqualitaet wurde auch bei der Pruefung von wassergefuellten Rohren erzielt. Methoden der nicht-linearen Tomosynthese wurden fuer die Verarbeitung und Interpretation der gemessenen Projektionsdaten genutzt. Das entwickelte System gestattet eine erhebliche Verbesserung der Anzeige von planaren Materialinhomogenitaeten (z.B. Risse und Bindefehler). (orig./DGE)

  19. Determination of an Test Condition for IR Thermography to Inspect a Wall-Thinning Defect in Nuclear Piping Components

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Weon; Yun, Won Kyung; Jung, Hyun Chul; Kim, Kyeong Suk [Chosun University, Gwnagju (Korea, Republic of)

    2012-02-15

    This study conducted infrared (IR) thermography tests using pipe and plate specimens with artificial wall-thinning defects to find an optimal condition for IR thermography test on the wall-thinned nuclear piping components. In the experiment halogen lamp was used to heat the specimens. The distance between the specimen and the lamp and the intensity of halogen lamp were regarded as experimental parameter. When the distance was set to 1{approx}2 m and the lamp intensity was above 60 % of full power, a single scanning of IR thermography detected all artificial wall-thinning defects, whose minimum dimension was 2{theta} = 90 .deg., d/t=0.5, and L/D{sub o}, within the pipe of 500 mm in length. Regardless of the distance between the specimen and the lamp, the image of wall-thinning defect in IR thermography became distinctive as the intensity of halogen lamp increased. The detectability of IR thermography was similar for both plate and pipe specimens, but the optimal test condition for IR thermography depended on the type of specimen.

  20. Review of environmental effects on fatigue crack growth of austenitic stainless steels.

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W. J.; Kassner, T. F.; Energy Technology

    1994-07-11

    Fatigue and environmentally assisted cracking of piping, pressure vessel cladding, and core components in light water reactors are potential concerns to the nuclear industry and regulatory agencies. The degradation processes include intergranular stress corrosion cracking of austenitic stainless steel (SS) piping in boiling water reactors (BWRs), and propagation of fatigue or stress corrosion cracks (which initiate in sensitized SS cladding) into low-alloy ferritic steels in BWR pressure vessels. Crack growth data for wrought and cast austenitic SSs in simulated BWR water, developed at Argonne National Laboratory under US Nuclear Regulatory Commission sponsorship over the past 10 years, have been compiled into a data base along with similar data obtained from the open literature. The data were analyzed to develop corrosion-fatigue curves for austenitic SSs in aqueous environments corresponding to normal BWR water chemistries, for BWRs that add hydrogen to the feedwater, and for pressurized water reactor primary-system-coolant chemistry. The corrosion-fatigue data and curves in water were compared with the air line in Section XI of the ASME Code.

  1. Research and Evaluation of Advanced Nondestructive Examination (NDE) Methods for Addressing the Challenges of Inspecting Cast Austenitic Stainless Steel (CASS) Piping

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Cumblidge, Stephen E.; Diaz, Aaron A.

    2009-07-01

    This Conference paper is for submission to the 7th International Conference on NDE in Relation to Structural Integrity for Nuclear and Pressurized Components, in Yokohama, Japan Specifically, this paper is being presented at this Conference on May 12-14, 2009.

  2. Piping Analysis

    Science.gov (United States)

    1980-01-01

    Burns & McDonnell provide architectural and engineering services in planning, design and construction of a wide range of projects all over the world. In design analysis, company regularly uses COSMIC computer programs. In computer testing piping design of a power plant, company uses Pipe Flexibility Analysis Program (MEL-21) to analyze stresses due to weight, temperature, and pressure found in proposed piping systems. Individual flow rates are put into the computer, then computer calculates the pressure drop existing across each component; if needed, design corrections or adjustments can be made and rechecked.

  3. Effects of N/C Ratio on Solidification Behaviors of Novel Nb-Bearing Austenitic Heat-Resistant Cast Steels for Exhaust Components of Gasoline Engines

    Science.gov (United States)

    Zhang, Yinhui; Li, Mei; Godlewski, Larry A.; Zindel, Jacob W.; Feng, Qiang

    2017-03-01

    In order to comply with more stringent environmental and fuel consumption regulations, novel Nb-bearing austenitic heat-resistant cast steels that withstand exhaust temperatures as high as 1,323 K (1,050 °C) is urgently demanded from automotive industries. In the current research, the solidification behavior of these alloys with variations of N/C ratio is investigated. Directional solidification methods were carried out to examine the microstructural development in mushy zones. Computational thermodynamic calculations under partial equilibrium conditions were performed to predict the solidification sequence of different phases. Microstructural characterization of the mushy zones indicates that N/C ratio significantly influenced the stability of γ-austenite and the precipitation temperature of NbC/Nb(C,N), thereby altering the solidification path, as well as the morphology and distribution of NbC/Nb(C,N) and γ-ferrite. The solidification sequence of different phases predicted by thermodynamic software agreed well with the experimental results, except the specific precipitation temperatures. The generated data and fundamental understanding will be helpful for the application of computational thermodynamic methods to predict the as-cast microstructure of Nb-bearing austenitic heat-resistant steels.

  4. Effects of N/C Ratio on Solidification Behaviors of Novel Nb-Bearing Austenitic Heat-Resistant Cast Steels for Exhaust Components of Gasoline Engines

    Science.gov (United States)

    Zhang, Yinhui; Li, Mei; Godlewski, Larry A.; Zindel, Jacob W.; Feng, Qiang

    2017-01-01

    In order to comply with more stringent environmental and fuel consumption regulations, novel Nb-bearing austenitic heat-resistant cast steels that withstand exhaust temperatures as high as 1,323 K (1,050 °C) is urgently demanded from automotive industries. In the current research, the solidification behavior of these alloys with variations of N/C ratio is investigated. Directional solidification methods were carried out to examine the microstructural development in mushy zones. Computational thermodynamic calculations under partial equilibrium conditions were performed to predict the solidification sequence of different phases. Microstructural characterization of the mushy zones indicates that N/C ratio significantly influenced the stability of γ-austenite and the precipitation temperature of NbC/Nb(C,N), thereby altering the solidification path, as well as the morphology and distribution of NbC/Nb(C,N) and γ-ferrite. The solidification sequence of different phases predicted by thermodynamic software agreed well with the experimental results, except the specific precipitation temperatures. The generated data and fundamental understanding will be helpful for the application of computational thermodynamic methods to predict the as-cast microstructure of Nb-bearing austenitic heat-resistant steels.

  5. Application of the results of pipe stress analyses into fracture mechanics defect analyses for welds of nuclear piping components; Uebernahme der Ergebnisse von Rohrsystemanalysen (Spannungsanalysen) fuer bruchmechanische Fehlerbewertungen fuer Schweissnaehte an Rohrleitungsbauteilen in kerntechnischen Anlagen

    Energy Technology Data Exchange (ETDEWEB)

    Dittmar, S.; Neubrech, G.E.; Wernicke, R. [TUeV Nord SysTec GmbH und Co.KG (Germany); Rieck, D. [IGN Ingenieurgesellschaft Nord mbH und Co.KG (Germany)

    2008-07-01

    For the fracture mechanical assessment of postulated or detected crack-like defects in welds of piping systems it is necessary to know the stresses in the un-cracked component normal to the crack plane. Results of piping stress analyses may be used if these are evaluated for the locations of the welds in the piping system. Using stress enhancing factors (stress indices, stress factors) the needed stress components are calculated from the component specific sectional loads (forces and moments). For this procedure the tabulated stress enhancing factors, given in the standards (ASME Code, German KTA regulations) for determination and limitation of the effective stresses, are not always and immediately adequate for the calculation of the stress component normal to the crack plane. The contribution shows fundamental possibilities and validity limits for adoption of the results of piping system analyses for the fracture mechanical evaluation of axial and circumferential defects in welded joints, with special emphasis on typical piping system components (straight pipe, elbow, pipe fitting, T-joint). The lecture is supposed to contribute to the standardization of a code compliant and task-related use of the piping system analysis results for fracture mechanical failure assessment. [German] Fuer die bruchmechanische Bewertung von postulierten oder bei der wiederkehrenden zerstoerungsfreien Pruefung detektierten rissartigen Fehlern in Schweissnaehten von Rohrsystemen werden die Spannungen in der ungerissenen Bauteilwand senkrecht zur Rissebene benoetigt. Hierfuer koennen die Ergebnisse von Rohrsystemanalysen (Spannungsanalysen) genutzt werden, wenn sie fuer die Orte der Schweissnaehte im Rohrsystem ausgewertet werden. Mit Hilfe von Spannungserhoehungsfaktoren (Spannungsindizes, Spannungsbeiwerten) werden aus den komponentenweise berechneten Schnittlasten (Kraefte und Momente) die benoetigten Spannungskomponenten berechnet. Dabei sind jedoch die in den Regelwerken (ASME

  6. Pipe Drafting with CAD. Teacher Edition.

    Science.gov (United States)

    Smithson, Buddy

    This teacher's guide contains nine units of instruction for a course on computer-assisted pipe drafting. The course covers the following topics: introduction to pipe drafting with CAD (computer-assisted design); flow diagrams; pipe and pipe components; valves; piping plans and elevations; isometrics; equipment fabrication drawings; piping design…

  7. Development of a Versatile Ultrasonic Internal Pipe/Vessel Component Monitor for In-Service Inspection of Nuclear Reactor Components

    Energy Technology Data Exchange (ETDEWEB)

    Searfass, Clifford T. [Structural Integrity Associates, Inc., State College, PA (United States); Malinowski, Owen M. [Structural Integrity Associates, Inc., State College, PA (United States); Van Velsor, Jason K. [Structural Integrity Associates, Inc., State College, PA (United States)

    2015-03-22

    The stated goal of this work was to develop a versatile system which could accurately measure vessel and valve internal vibrations and cavitation formation under in-service conditions in nuclear power plants, ultrasonically. The developed technology will benefit the nuclear power generation industry by allowing plant operators to monitor valve and vessel internals during operation. This will help reduce planned outages and plant component failures. During the course of this work, Structural Integrity Associates, Inc. gathered information from industry experts that target vibration amplitudes to be detected should be in the range of 0.001-in to 0.005-in (0.025-mm to 0.127-mm) and target vibration frequency ranges which should be detected were found to be between 0-Hz and 300-Hz. During the performed work, an ultrasonic measuring system was developed which utilized ultrasonic pulse-echo time-of-flight measurements to measure vibration frequency and amplitude. The developed system has been shown to be able to measure vibration amplitudes as low as 0.0008-in (0.020-mm) with vibration frequencies in the range of 17-Hz to 1000-Hz. Therefore, the developed system was able to meet the industry needs for vibration measurement. The developed ultrasonic system was also to be able to measure cavitation formation by monitoring the received ultrasonic time- and frequency-domain signals. This work also demonstrated the survivability of commercially available probes at temperatures up to 300-F for several weeks.

  8. Piping Connector

    Science.gov (United States)

    1994-01-01

    In Stennis Space Center's Component Test Facility, piping lines carry rocket propellants and high pressure cryogenic fuels. When the lines are chilled to a pretest temperature of 400 degrees below zero, ordinary piping connectors can leak. Under contract to Stennis, Reflange, Inc. developed the T-Con connector, which included a secondary seal that tolerates severe temperature change. Because of the limited need for the large and expensive T-Con product, Reflange also developed the less costly E-Con, a smaller more compact design with the same technical advantages as the T-Con.

  9. Investigation of optimal thermal injection conditions and the capability of IR thermography for detecting wall-thinning defects in small-diameter piping components

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Weon, E-mail: jwkim@chosun.ac.kr [Department of Nuclear Engineering, Chosun University, 375 Seosuk-dong, Dong-gu, Gwangju 501-759 (Korea, Republic of); Yun, Kyung Won [Department of Advanced Part and Materials Engineering, Graduate School, Chosun University, 375 Seosuk-dong, Dong-gu, Gwangju 501-759 (Korea, Republic of); Jung, Hyun Chul [Department of Mechanical Design, Chosun University, 375 Seosuk-dong, Dong-gu, Gwangju 501-759 (Korea, Republic of)

    2013-09-15

    In this study, optimal thermal injection conditions and the detection capability of infrared (IR) thermography were investigated to confirm the applicability of active IR thermography for detecting wall-thinning defects in small-diameter nuclear piping components. IR thermography tests were conducted on pipe specimens, including elbow specimens, with artificial wall-thinning defects. Each specimen was thermally activated using two halogen lamps, and thermal images were captured via an IR camera. The thermal injection conditions that provided the best images of defects were dependent on the pipe diameter; the smaller the pipe diameter, the shorter the optimal object distance. Under the optimal conditions, active IR thermography was able to detect all wall-thinning defects with depth d/t ≥ 0.5 in a 500 mm specimen of pipe at one time, except for the defects with very short and narrow. However, wall-thinning defects with depth d/t = 0.25 could only be detected when they had suitable lengths and circumferential angles.

  10. Carbon Concentration of Austenite

    Directory of Open Access Journals (Sweden)

    Z. Ławrynowicz

    2007-07-01

    Full Text Available The investigation was carried out to examine the influence of temperature and times of austempering process on the maximum extend towhich the bainite reaction can proceed and the carbon content in retained austenite. It should be noted that a small percentage change in theaustenite carbon content can have a significant effect on the subsequent austempering reaction changing the volume fraction of the phasespresent and hence, the resulting mechanical properties. Specimens were prepared from an unalloyed ductile cast iron, austenitised at 950oCfor 60 minutes and austempered by the conventional single-step austempering process at four temperatures between BS and MS, eg., 250,300, 350 and 400oC. The samples were austempered at these temperatures for 15, 30, 60, 120 and 240 minutes and finally quenched toambient temperature. Volume fractions of retained austenite and carbon concentration in the residual austenite have been observed byusing X-ray diffraction. Additionally, carbon concentration in the residual austenite was calculated using volume fraction data of austeniteand a model developed by Bhadeshia based on the McLellan and Dunn quasi-chemical thermodynamic model. The comparison ofexperimental data with the T0, T0' and Ae3' phase boundaries suggests the likely mechanism of bainite reaction in cast iron is displacive rather than diffusional. The carbon concentration in retained austenite demonstrates that at the end of bainite reaction the microstructure must consist of not only ausferrite but additionally precipitated carbides.

  11. Intergranular stress corrosion cracking of austenitic piping materials in BWR conditions. Research results - Phase 4: Crack growth; Interkristalline Spannungsrisskorrosion austenitischer Rohrleitungswerkstoffe unter SWR-Bedingungen. Ergebnisse der Forschungsvorhaben - Phase 4: Risswachstum

    Energy Technology Data Exchange (ETDEWEB)

    Kilian, R. [Siemens Nuclear Power GmbH, Erlangen (Germany); Bruemmer, G. [Hamburgische Electricitaetswerke AG, Hamburg (Germany); Hoffmann, H. [VGB, Essen (Germany); Ilg, U. [EnBW Kraftwerke AG, Philippsburg (Germany); Maier, V. [Bayernwerk Kernenergie GmbH, Muenchen (Germany); Wachter, O. [E.ON Kernkraft GmbH, Hannover (Germany); Widera, M. [RWE Energie AG, Essen (Germany)

    2001-07-01

    A charge of Ti-stabilised austenitic steel 1.4541 and three charges of Ni-stabilised steel 1.4550 with different carbon concentrations and stabilisation ratios were selected as samples. Water chemical boundary conditions and the material state were varied during the crack growth experiments. Apart from the basic material in the sensitised and solution-annealed state, also HAZ states of specially produced welds were investigated. [German] Als Probenmaterial wurde eine Charge des Titan-stabilisierten austenitischen Stahles W.-Nr. 1.4541 und drei Chargen des Niob-stabilisierten Stahles W.-Nr. 1.4550 mit unterschiedlichen Kohlenstoffgehalten und Stabilisierungsverhaeltnissen ausgewaehlt. Neben wasserchemischen Randbedingungen wurde bei den Risswachstumsversuche vor allem der Parameter Werkstoffzustand variiert. Neben dem Grundwerkstoff im sensibilisierten und loesungsgegluehten Zustand - wurden auch Waermeeinflusszonen-Zustaende von speziell hierfuer hergestellten Schweissnaehten geprueft. (orig.)

  12. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  13. The Prediction of Long-Term Thermal Aging in Cast Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Yang, Ying; Lach, Timothy G.

    2017-02-15

    Cast austenitic stainless steel (CASS) materials are extensively used for many massive primary coolant system components of light water reactors (LWRs) including coolant piping, valve bodies, pump casings, and piping elbows. Many of these components are operated in complex and persistently damaging environments of elevated temperature, high pressure, corrosive environment, and sometimes radiation for long periods of time. Since a large number of CASS components are installed in every nuclear power plant and replacing such massive components is prohibitively expensive, any significant degradation in mechanical properties that affects structural integrity, cracking resistance in particular, of CASS components will raise a serious concern on the performance of entire power plant. The CASS materials for nuclear components are highly corrosion-resistant Fe-Cr-Ni alloys with 300 series stainless steel compositions and mostly austenite (γ)–ferrite (δ) duplex structures, which result from the casting processes consisting of alloy melting and pouring or injecting liquid metal into a static or spinning mold. Although the commonly used static and centrifugal casting processes enable the fabrication of massive components with proper resistance to environmental attacks, the alloying and microstructural conditions are not highly controllable in actual fabrication, especially in the casting processes of massive components. In the corrosion-resistant Fe-Cr-Ni alloy system, the minor phase (i.e., the δ-ferrite phase) is inevitably formed during the casting process, and is in a non-equilibrium state subject to detrimental changes during exposure to elevated temperature and/or radiation. In general, relatively few critical degradation modes are expected within the current design lifetime of 40 years, given that the CASS components have been processed properly. It has been well known, however, that both the thermal aging and the neutron irradiation can cause degradation of static

  14. STRUCTURAL CHANGES IN Cr-V LEDEBURITIC STEEL DURING AUSTENITIZING AND QUENCHING

    OpenAIRE

    2010-01-01

    The Vanadis 6 PM Cr-V ledeburitic steel was austenitized at temperatures from the range 1000 – 1200 oC and nitrogen gas quenched. Structural changes were investigated by light microscopy and SEM. Obtained result fixed that the M7C3-carbides underwent a complete dissolution in the austenite while MC-phase remained almost completely unaffected. The saturation of the austenite by chromium and partly vanadium induced formation of increased portion of non-martensitic structural components after qu...

  15. Results of VGB research work with respect to operation of BWR pipes made of austenitic SS; Ergebnisse des VGB-Forschungsvorhabens zur Absicherung des Betriebsverhaltens austenitischer Staehle in SWR-Rohrleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Kilian, R. [Siemens AG Energieerzeugung KWU, Erlangen (Germany); Bruemmer, G. [Hamburgische Electricitaets-Werke AG, Hamburg (Germany)

    1998-11-01

    The VGB research project was to examine and characterize various, operation-induced impacts on the crack formation in stabilized austenitic steels, caused by intercrystalline stress corrosion cracking as a result of sensitization after chromium depletion at the grain boundaries. The results of this project as well as available operating experience show that the measures taken so far for the future operation of the German BWR plants, for avoiding in these plants intercrystalline stress corrosion cracking, correspond to the state of the art and achieve the wanted purpose. These measures are: use of optimized material W-No. 1.4550 with reduced carbon contents; use of optimized welding techniques for reducing the heat input and the welding shrinkage (cold deformation.); optimized preparation of welding work in order to avoid shape defects during welding (eg. edge misalignment, defective mash welds); reduction of tensile stresses occurring during welding; compliance with the recent VGB water chemistry code. (orig./CB) [Deutsch] Das VGB-Forschungsvorhaben sollte verschieden gelagerte Einfluesse auf die Rissbildung im Betrieb von stabilisierten austenitischen Staehlen, verursacht durch interkristalline Spannungsrisskorrosion infolge Sensbilisierung durch Chromverarmung an den Korngrenzen, systematisch erfassen. Aus den Forschungsergebnissen dieses VGB-Programms sowie den bisher vorliegenden Betriebserfahrungen ist festzuhalten, dass die bisher durchgefuehrten Massnahmen fuer den zukuenftigen Betrieb der deutschen SWR-Anlagen zur Vermeidung von interkristalliner Spannungsrisskorrosion zielgerichtet waren und dem heutigen Wissensstand entsprechen. Diese Massnahmen sind: 1. Einsatz von optimiertem Werkstoff W.-Nr. 1.4550 mit abgesenktem Kohlenstoffgehalt; 2. Einsatz von optimierten Schweissverfahren zur Verminderung der Waermeeinbringung und zur Verringerung des Schweissschrumpfes (Kaltverformung.); 3. Durchfuehrung einer optimierten Schweissnahtvorbereitung zur Vermeidung

  16. Quantitative evaluation of ultrasonic wave propagation in inhomogeneous anisotropic austenitic welds using 3D ray tracing method. Numerical and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Kolkoori, Sanjeevareddy

    2014-07-01

    Austenitic welds and dissimilar welds are extensively used in primary circuit pipes and pressure vessels in nuclear power plants, chemical industries and fossil fuelled power plants because of their high fracture toughness, resistance to corrosion and creep at elevated temperatures. However, cracks may initiate in these weld materials during fabrication process or stress operations in service. Thus, it is very important to evaluate the structural integrity of these materials using highly reliable non-destructive testing (NDT) methods. Ultrasonic non-destructive inspection of austenitic welds and dissimilar weld components is complicated because of anisotropic columnar grain structure leading to beam splitting and beam deflection. Simulation tools play an important role in developing advanced reliable ultrasonic testing (UT) techniques and optimizing experimental parameters for inspection of austenitic welds and dissimilar weld components. The main aim of the thesis is to develop a 3D ray tracing model for quantitative evaluation of ultrasonic wave propagation in an inhomogeneous anisotropic austenitic weld material. Inhomogenity in the anisotropic weld material is represented by discretizing into several homogeneous layers. According to ray tracing model, ultrasonic ray paths are traced during its energy propagation through various discretized layers of the material and at each interface the problem of reflection and transmission is solved. The influence of anisotropy on ultrasonic reflection and transmission behaviour in an anisotropic austenitic weld material are quantitatively analyzed in three dimensions. The ultrasonic beam directivity in columnar grained austenitic steel material is determined three dimensionally using Lamb's reciprocity theorem. The developed ray tracing model evaluates the transducer excited ultrasonic fields accurately by taking into account the directivity of the transducer, divergence of the ray bundle, density of rays and phase

  17. Multi performance characteristic optimization of shot peening process for AISI 304 austenitic stainless steel using grey relational analysis with principal component analysis and Taguchi method

    OpenAIRE

    Dr. Lakhwinder Singh

    2013-01-01

    Shot peening is a cold working process. It impact on thin surface layer of the material and is used to enhance the mechanical and surface properties. The manufacturer is in demand to reduce the cost and improve the process productivity. He is always in search of an optimization technique which involves multiple performance characteristics. From this work, an optimal combination of shot peening parameters is generated by using a Grey relational analysis (GRA) with Principal component analysi...

  18. An austenitic steel for fuel cladding tubes and core components of LMFBR`s with high ductility after neutron irradiation; Ein austenitischer Stahl fuer Huellrohre und Kernkomponenten natriumgekuehlter Brueter mit hoher Duktilitaet nach Neutronenbestrahlung

    Energy Technology Data Exchange (ETDEWEB)

    Schaefer, L.; Kempe, H.

    1994-06-01

    Two heats of an austenitic stainless steel with different priority concerning the resistance against Helium-embrittlement (B801) and void-swelling (F218) had been developed and tested as a material for fuel rod claddings and core components of liquid metal fast breeder reactors. The two steels show a ductility five times higher than the reference steel 1.4970 in tensile - and creep-rupture-tests after irradiation in reactors with fast and mixed neutron flux respectively. Just so the swelling resistance had been confirmed up to 40 dpa. Checked claddings of the heat F218 in the dimensions 6x0.38 mm, 6.55x0.45 mm and 7.6x0.5 mm are available for pin- and bundle irradiation experiments. (orig.) [Deutsch] Im Rahmen der Entwicklung austenitischer Staehle als Werkstoffe fuer Huellrohre und Kernkomponenten Schneller Natriumgekuehlter Brutreaktoren wurden zwei Chargen mit unterschiedlicher Prioritaet fuer ihre Widerstandsfaehigkeit gegen Heliumversproedung (B801) und Porenschwellen (F218) konzipiert und untersucht. Beide Staehle zeigten nach Bestrahlung in Reaktoren mit schnellem bzw. gemischtem Neutronenfluss sowohl im Warmzugversuch als auch im Zeitstandversuch eine Duktilitaet, die um den Faktor 5 hoeher liegt als die des Referenzstahles 1.4970. Fuer beide Staehle konnte die Schwellresistenz bis 40 dpa Neutronenbestrahlung nachgewiesen werden. Fuer Brennstab- und Buendelbestrahlungsexperimente stehen gepruefte Huellrohre der Charge F218 mit den Abmessungen 6x0.38 mm, 6.55x0.45 mm und 7.6x0.5 mm zur Verfuegung. (orig.)

  19. Ferrite content in austenitic stainless steel cladding of nuclear power components%核电设备不锈钢堆焊层的铁素体含量

    Institute of Scientific and Technical Information of China (English)

    左波; 余燕; 张茂龙

    2012-01-01

    The ferrite contents date determined by chemical analysis and by magnetic method was different and the welding procedure parameters and the PWHT (post weld heat treatment) should influence the ferrite contents in the stainless steel cladding of nuclear power plants. In this paper, a series of tests that clad 309L+ 308L on 16MND5 low alloy steel were performed. The results showed that the difference of ferrite contents determined by magnetic method and chemical analysis. The increasing of interpass temperature and welding current led to the decreasing of ferrite contents in the cladding. The PWHT decreased the ferrite contents. Moreover, the rising of PWHT temperature and the expanding of PWHT holding time led to the further deceasing of ferrite contents. The research was significant for the design and manufacture of nuclear components.%针对化学分析法和磁性法测得的核电设备不锈钢堆焊层铁素体含量的差异,以及焊接工艺参数和焊后热处理对铁素体含量的影响规律,采用3种焊接方法在16MND5低合金钢上堆焊309L+308L进行试验研究.结果表明:磁性法和化学分析法得到的铁素体含量数据之间存在一定的差距;道间温度和焊接电流的提高会使铁素体含量降低;焊后热处理会降低铁素体含量,热处理温度提高和热处理时间的延长会使铁素体含量进一步降低.

  20. Heat Pipe Integrated Microsystems

    Energy Technology Data Exchange (ETDEWEB)

    Gass, K.; Robertson, P.J.; Shul, R.; Tigges, C.

    1999-03-30

    The trend in commercial electronics packaging to deliver ever smaller component packaging has enabled the development of new highly integrated modules meeting the demands of the next generation nano satellites. At under ten kilograms, these nano satellites will require both a greater density electronics and a melding of satellite structure and function. Better techniques must be developed to remove the subsequent heat generated by the active components required to-meet future computing requirements. Integration of commercially available electronics must be achieved without the increased costs normally associated with current generation multi chip modules. In this paper we present a method of component integration that uses silicon heat pipe technology and advanced flexible laminate circuit board technology to achieve thermal control and satellite structure. The' electronics/heat pipe stack then becomes an integral component of the spacecraft structure. Thermal management on satellites has always been a problem. The shrinking size of electronics and voltage requirements and the accompanying reduction in power dissipation has helped the situation somewhat. Nevertheless, the demands for increased onboard processing power have resulted in an ever increasing power density within the satellite body. With the introduction of nano satellites, small satellites under ten kilograms and under 1000 cubic inches, the area available on which to place hot components for proper heat dissipation has dwindled dramatically. The resulting satellite has become nearly a solid mass of electronics with nowhere to dissipate heat to space. The silicon heat pipe is attached to an aluminum frame using a thermally conductive epoxy or solder preform. The frame serves three purposes. First, the aluminum frame provides a heat conduction path from the edge of the heat pipe to radiators on the surface of the satellite. Secondly, it serves as an attachment point for extended structures attached

  1. Parameters influencing the transgranular stress corrosion cracking behaviour of austenitic stainless steels in systems conveying reactor coolant

    Energy Technology Data Exchange (ETDEWEB)

    Kilian, R.; Wesseling, U. [Framatome ANP (Germany); Wachter, O. [E.ON Kernkraft (Germany); Widera, M. [RWE Power (Germany); Brummer, G. [HEW - (Germany); Ilg, U. [EnBW - (Germany)

    2002-07-01

    During replacement of an auxiliary system in the German PWR KKS (NPP Stade) a damage was detected in a valve housing and in the connected piping both made from stabilised austenitic stainless steel. During operation stagnant conditions are present in this area. Based on the failure analysis chloride induced stress corrosion cracking (SCC) was found as the dominating root cause. In the open literature many cases of corrosion observed in the water/steam interface in valve components as well as in adjacent portions of auxiliary circuits made of un-stabilized stainless steels are mentioned. A common feature of the reported cases is that transgranular cracking was found. Extensive laboratory investigations revealed that non-stabilised austenitic stainless steels are also sensitive to transgranular cracking in boric acid solutions particularly in concentrated solutions. Often these solutions are contaminated with chlorides and/or oxygen is present. Taking into account the literature data the question could arise whether the above mentioned cracking may be also caused by boric acid attack. Thus, for stabilised stainless steels laboratory exposure tests at 80 C in saturated aerated boric acid solution and at 300 C in (at 100 C) saturated, oxygen free boric acid solution have been performed. Double-U-bend specimens and wedge loaded 1T-CT specimens made of Ti- and Nb-stabilised austenitic stainless steels were used. The results revealed no evidence of crack initiation and crack growth. Based on the laboratory results and the literature data an attempt is undertaken to separate parameters influencing chloride induced SCC from the effect of boric acid. (authors)

  2. Austenite formation in C-Mn steel

    OpenAIRE

    Savran, V.I.

    2009-01-01

    The production process of almost all modern steels involves austenitization formation of the austenite phase upon continuous heating. Many of the microstructural features and properties that are obtained upon subsequent cooling are to a large extend determined by the evolution of the microstructure and chemical inhomogeneities during austenitization. In spite of its importance, austenitization so far has received much less attention than the transformations on cooling; however, the interest i...

  3. A study of austenitization of SG iron

    Indian Academy of Sciences (India)

    Uma Batra; Pankaj Tandon; Kulbir Kaur

    2000-10-01

    Austenitization process of three SG irons with varying compositions and as cast matrix microstructure has been studied at three austenitization temperatures of 850, 900 and 950C for different time periods. Microstructure, hardness and X-ray diffraction have been used to reveal the nature of dependence of the process on austenitization temperature, time and as cast structure. The optimum austenitization time is maximum for ferritic and minimum for pearlitic matrix.

  4. Predictions for fatigue crack growth life of cracked pipes and pipe welds using RMS SIF approach and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Arora, Punit, E-mail: punit@barc.gov.in [Bhabha Atomic Research Centre, Department of Atomic Energy, Maharashtra, Mumbai 400 085 (India); Singh, P.K.; Bhasin, Vivek; Vaze, K.K.; Ghosh, A.K. [Bhabha Atomic Research Centre, Department of Atomic Energy, Maharashtra, Mumbai 400 085 (India); Pukazhendhi, D.M.; Gandhi, P.; Raghava, G. [Structural Engineering Research Centre, Chennai 600 113 (India)

    2011-10-15

    The objective of the present study is to understand the fatigue crack growth behavior in austenitic stainless steel pipes and pipe welds by carrying out analysis/predictions and experiments. The Paris law has been used for the prediction of fatigue crack growth life. To carry out the analysis, Paris constants have been determined for pipe (base) and pipe weld materials by using Compact Tension (CT) specimens machined from the actual pipe/pipe weld. Analyses have been carried out to predict the fatigue crack growth life of the austenitic stainless steel pipes/pipes welds having part through cracks on the outer surface. In the analyses, Stress Intensity Factors (K) have been evaluated through two different schemes. The first scheme considers the 'K' evaluations at two points of the crack front i.e. maximum crack depth and crack tip at the outer surface. The second scheme accounts for the area averaged root mean square stress intensity factor (K{sub RMS}) at deepest and surface points. Crack growth and the crack shape with loading cycles have been evaluated. In order to validate the analytical procedure/results, experiments have been carried out on full scale pipe and pipe welds with part through circumferential crack. Fatigue crack growth life evaluated using both schemes have been compared with experimental results. Use of stress intensity factor (K{sub RMS}) evaluated using second scheme gives better fatigue crack growth life prediction compared to that of first scheme. Fatigue crack growth in pipe weld (Gas Tungsten Arc Welding) can be predicted well using Paris constants of base material but prediction is non-conservative for pipe weld (Shielded Metal Arc Welding). Further, predictions using fatigue crack growth rate curve of ASME produces conservative results for pipe and GTAW pipe welds and comparable results for SMAW pipe welds. - Highlights: > Predicting fatigue crack growth of Austenitic Stainless Steel pipes and pipe welds. > Use of RMS-SIF and

  5. Narrow gap HST welding process and its application to candidate pipe material for 700 C USC boiler component

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi; Fukuda, Yuji [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Research Lab.; Mitsuhata, Koichi [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2008-07-01

    Increasing steam temperature and pressure conditions of 700 C USC (Ultra Super Critical) power plants under consideration require the adoption of Ni-based alloys. One of the most crucial issues for the application of 700 C USC power plants is the establishment of welding technology for the thick-walled components. This paper reports the research results on the practicability of candidate material for the thickwalled components. The weld test was conducted on Ni-based Alloy617 (52Ni-22Cr- 13Co-9Mo-Ti-Al) by using the narrow gap HST (Hot wire Switching TIG) welding process developed by Babcock-Hitachi K.K with the matching filler wire of Alloy617. The weldability and strength properties of weld joint were examined. The sound weld joint was achieved. The advantages of narrow gap HST welding process for the thick-walled components of Ni-based alloy were discussed from the viewpoints of weld metal chemical composition and creep rupture strength. Due to the good shielding effect, the melting loss of alloy elements in the weld consumable during the narrow gap HST welding procedure was suppressed successfully. The narrow gap HST weld joint showed comparable strength with the parent metal. (orig.)

  6. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    Science.gov (United States)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  7. Piping Flexibility

    Science.gov (United States)

    1978-01-01

    A NASA computer program aids Hudson Engineering Corporation, Houston, Texas, in the design and construction of huge petrochemical processing plants like the one shown, which is located at Ju'aymah, Saudi Arabia. The pipes handling the flow of chemicals are subject to a variety of stresses, such as weight and variations in pressure and temperature. Hudson Engineering uses a COSMIC piping flexibility analysis computer program to analyze stresses and unsure the necessary strength and flexibility of the pipes. This program helps the company realize substantial savings in reduced engineering time.

  8. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1994-01-01

    It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo

  9. Evaluation of flawed piping under dynamic loading

    Energy Technology Data Exchange (ETDEWEB)

    Nickell, R.E. (Applied Science and Technology, Inc., Poway, CA (United States)); Quinones, D.F. (Cloud (Robert L.) and Associates, Inc., Berkeley, CA (United States)); Gilman, J.D. (Electric Power Research Inst., Palo Alto, CA (United States))

    1992-10-01

    This report describes analytical and interpretative research on results of large-scale dynamic tests of flawed pipe which were conducted for the International Piping Integrity Research Group (IPIRG). Here, the adequacy of dynamic analysis methods is examined, as well as margins against failure associated with flaw evaluation criteria. Experimental and analytical results are related to requirements of the American Society of Mechanical Engineers Boiler and Pressure Vessel Codes. Code limits of operability bound all test results. Guidance is offered on selection of Z-factors'' for austenitic materials to retain code safety margins. In the IPIRG tests, efforts to produce a nearly instantaneous full severance pipe break were unsuccessful, indicating that this hypothetical basis for plant accident evaluations is conservative.

  10. Round Robin Analyses on Stress Intensity Factors of Inner Surface Cracks in Welded Stainless Steel Pipes

    Directory of Open Access Journals (Sweden)

    Chang-Gi Han

    2016-12-01

    Full Text Available Austenitic stainless steels (ASSs are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

  11. Finite-element analysis of flawed and unflawed pipe tests

    Energy Technology Data Exchange (ETDEWEB)

    James, R.J.; Nickell, R.E.; Sullaway, M.F. (ANATECH Research Corp., La Jolla, CA (USA))

    1989-12-01

    Contemporary versions of the general purpose, nonlinear finite element program ABAQUS have been used in structural response verification exercises on flawed and unflawed austenitic stainless steel and ferritic steel piping. Among the topics examined, through comparison between ABAQUS calculations and test results, were: (1) the effect of using variations in the stress-strain relationship from the test article material on the calculated response; (2) the convergence properties of various finite element representations of the pipe geometry, using shell, beam and continuum models; (3) the effect of test system compliance; and (4) the validity of ABAQUS J-integral routines for flawed pipe evaluations. The study was culminated by the development and demonstration of a macroelement'' representation for the flawed pipe section. The macroelement can be inserted into an existing piping system model, in order to accurately treat the crack-opening and crack-closing static and dynamic response. 11 refs., 20 figs., 1 tab.

  12. A Feasibility Study on Low Temperature Thermochemical Treatments of Austenitic Stainless Steel in Fluidized Bed Furnace

    Science.gov (United States)

    Haruman, Esa; Sun, Yong; Triwiyanto, Askar; Manurung, Yupiter H. P.; Adesta, Erry Y.

    2011-04-01

    In this work, the feasibility of using an industrial fluidized bed furnace to perform low temperature thermochemical treatments of austenitic stainless steels has been studied, with the aim to produce expanded austenite layers with combined wear and corrosion resistance, similar to those achievable by plasma and gaseous processes. Several low temperature thermochemical treatments were studied, including nitriding, carburizing, combined nitridingcarburizing (hybrid treatment), and sequential carburizing and nitriding. The results demonstrate that it is feasible to produce expanded austenite layers on the investigated austenitic stainless steel by the fluidized bed heat treatment technique, thus widening the application window for the novel low temperature processes. The results also demonstrate that the fluidized bed furnace is the most effective for performing the hybrid treatment, which involves the simultaneous incorporation of nitrogen and carbon together into the surface region of the component in nitrogen and carbon containing atmospheres. Such hybrid treatment produces a thicker and harder layer than the other three processes investigated.

  13. Expanded austenite; crystallography and residual stress

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Hummelshøj, Thomas Strabo; Somers, Marcel A. J.

    2009-01-01

    The identity of expanded austenite as developing during low temperature nitriding and/or carburizing of austenitic stainless steel has been under debate since the very first observation of this phase. In the present article recent results obtained with i) homogeneous samples of various uniform...

  14. Bainitic stabilization of austenite in low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Brandt, M.L.; Olson, G.B.

    1992-01-01

    Stabilization of retained austenite via bainitic transformation was studied in a triple-phase, ferrite/bainite/austenite steel 0.26C1.52Si-1.2Mn. Volume fraction and stability of retained austenite are varied by isothermal transformation time at 752F following intercritical annealing at 1418F. Austenite stability is measured using the Bolling-Richman technique. Austenite content is measured by and austenite carbon content is estimated from lattice parameters. Strength and ductility measured in both uniaxial and plane-strain tension are correlated with austenite amount and stability. While austenite content peaks at 3 minutes transformation time, stability continues to increase out to 5 minutes associated with a saturation of austenite carbon content and continued refinement of austenite particle size. Despite the reduced austenite content of 8 percent, the higher stability provided by the 5 minutes treatment gives superior mechanical properties.

  15. Bainitic stabilization of austenite in low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Brandt, M.L.; Olson, G.B.

    1992-12-31

    Stabilization of retained austenite via bainitic transformation was studied in a triple-phase, ferrite/bainite/austenite steel 0.26C1.52Si-1.2Mn. Volume fraction and stability of retained austenite are varied by isothermal transformation time at 752F following intercritical annealing at 1418F. Austenite stability is measured using the Bolling-Richman technique. Austenite content is measured by and austenite carbon content is estimated from lattice parameters. Strength and ductility measured in both uniaxial and plane-strain tension are correlated with austenite amount and stability. While austenite content peaks at 3 minutes transformation time, stability continues to increase out to 5 minutes associated with a saturation of austenite carbon content and continued refinement of austenite particle size. Despite the reduced austenite content of 8 percent, the higher stability provided by the 5 minutes treatment gives superior mechanical properties.

  16. Austenite formation during intercritical annealing

    OpenAIRE

    A. Lis; J. Lis

    2008-01-01

    Purpose: of this paper is the effect of the soft annealing of initial microstructure of the 6Mn16 steel on the kinetics of the austenite formation during next intercritical annealing.Design/methodology/approach: Analytical TEM point analysis with EDAX system attached to Philips CM20 was used to evaluate the concentration of Mn, Ni and Cr in the microstructure constituents of the multiphase steel and mainly Bainite- Martensite islands.Findings: The increase in soft annealing time from 1-60 hou...

  17. Influence of retained austenite on the grain size of austenite after reaustenitization of steels for heavy forgings

    Energy Technology Data Exchange (ETDEWEB)

    Peters, H.J.; Tacke, G.; Hougardy, H.P.

    1989-01-01

    In this investigation the grain size of austenite reaustenitization of different microstructures containing different volume fractions of retained austenite was determined. The austenite grain size after austenitization of martensite and lower bainite was coarse for heating rates lower than a minimum value, which is dependent on the chemical composition. In this case, the austenite forms by rapid growth of retained austenite in the initial microstructure. At heating rates higher than the critical value, formation of austenite starts at the ferrite-carbide phase boundaries giving a fine austenite grain. The formation of austenite from microstructures free of retained austenite, such as pearlite, always occurred by nucleation on the ferrite-carbide interphase resulting in fine austenite grains. (orig.).

  18. Microstructural evolution of GCr15 steel during austenitizing and quenching considering C and Cr content

    Institute of Scientific and Technical Information of China (English)

    刘青龙; 钱东升; 魏文婷

    2016-01-01

    Microstructural evolution of GCr15 steels with different C and Cr contents during austenitizing and quenching was studied. Thermodynamic analysis of cementite dissolution was implied to obtain the critical temperature. The coordination numberx in FexCr3-xC and the volume fraction of undissolved cementite were computed according to element conservation and equilibrium phase diagram. TheMS (martensite transformation temperature) was calculated by using empirical formula. The retained austenite content was calculated with further consideration of quenching temperature. The results showed that the coordination number and the undissolved cementite content were promoted by the austenitizing temperature and carbon content of the steel. Increasing Cr element reduced the coordination number.GCr15 steels with different components had nearly the sameMS when austenitization at 830 °C to 860 °C. The interaction of C and Cr complicated the evolution ofMS and retained austenite content. The results were in good agreement with the literature, which could guide to obtain specified retained austenite and/or carbides.

  19. High Mn austenitic stainless steel

    Science.gov (United States)

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  20. Heat Pipe Systems

    Science.gov (United States)

    1988-01-01

    Solar Fundamentals, Inc.'s hot water system employs space-derived heat pipe technology. It is used by a meat packing plant to heat water for cleaning processing machinery. Unit is complete system with water heater, hot water storage, electrical controls and auxiliary components. Other than fans and a circulating pump, there are no moving parts. System's unique design eliminates problems of balancing, leaking, corroding, and freezing.

  1. Component

    Directory of Open Access Journals (Sweden)

    Tibor Tot

    2011-01-01

    Full Text Available A unique case of metaplastic breast carcinoma with an epithelial component showing tumoral necrosis and neuroectodermal stromal component is described. The tumor grew rapidly and measured 9 cm at the time of diagnosis. No lymph node metastases were present. The disease progressed rapidly and the patient died two years after the diagnosis from a hemorrhage caused by brain metastases. The morphology and phenotype of the tumor are described in detail and the differential diagnostic options are discussed.

  2. Development of heat pipe cooling technology in high heat flux electronic components%高热流密度电子元件中热管散热技术的进展

    Institute of Scientific and Technical Information of China (English)

    郝俊娇; 潘日; 周刚; 张亚军; 庄俭

    2015-01-01

    Cooling performance of tradiator is an important factor affecting service life of electronic component and security. Heat pipe is widely used in high heat flux electronic components because of its small size,high cooling capacity and no consumption of power. The overall structure innovations of heat pipe radiator,particularly different arrangements and combinations of heat pipe are summarized,and thermal performance enhancements of heat pipe,including improvement of internal wick structure,complex internal wick structure manufacture are studied. The introduction of nano-fluid for heat transfer improvement is analyzed,and the relevant methods of heat sink thermal performance analysis and parameter optimization are introduced. The development trends and prospects of new structural design concept of heat pipe radiator,nano-fluid model and manufacture of compound liquid-absorbing core are proposed according to analyzing and summarizing research achievements.%散热器的散热性能是影响电子元件使用寿命与安全性的重要因素,热管以其空间尺寸小、冷却能力高、无需消耗动力等优点在高热流密度元件的散热技术领域得到广泛应用。文中总结了热管散热器整体结构设计的创新尤其是热管的不同排布和组合,研究了热管元件性能的提高包括热管内部吸液芯的改进、复杂结构吸液芯的制造,分析了纳米流体工质的引入对换热效果的强化,介绍了散热器热性能分析和参数优化的相关方法。通过分析总结国内外研究成果,提出了新概念热管散热器的结构设计、纳米流体理论模型及复合吸液芯的加工制造等方面的发展趋势与展望。

  3. ABSTRACTS WELDEL PIPE AND TUBE

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    article mainly analysis the weld character and the crack producing mechanism. Subject Terms: low alloy steel high strength brittleness crack weld seam HeHong,JiangXiuhan,LiLing (27) Technical Development of the Inner pipeline Corrosion Inspection Abroad This article introduces the technical development of the pipeline inner corrosion inspection abroad, and the advanced leak magnetic intelligent acrawl unit and the principle of ultrasonic intelligent acrawl machine to inspect the pipeline corrosion as well as the equipment of this intelligent acrawl machine. It points out that the gap of the pipeline corrosion inspection in China and the problems must be solved now. Subject Terms:long distance pipeline corrosion inspection ultrasonic leak magnetic intelligent acrawl machine Li Ye(32) The Development of the Large Sized Cold Bend Square Pipe Through reforming of the equipment and improving of the process of the cold bend steel unit, Han Kou Steel Rolling Plant of Wuhan Steel Group can produce large sized cold bend square pipe with the size of 300X300mm. This article introduces the establishment of the reforming project and the process of the reforming practice in details. Subject Terms:cold bend square pipe development standing roller width reform Yinguoyao,Huchengzhou,Zhangbinjie(35) The Application of Automation in Pipelines NorthWest Petroleum Bureau The automation system of Ku-Shan pipeline realizes the objective to transport oil safely. steadily and efficiently. The article introduces the components of the automation system in second-control center and station-control system. Through the examples of the control of pressure-reducing and non-heated oil transportation with the aid of additive, it also presents that automation plays an important role in the respects of managing production, reducing personnels and increasing profit. Subject Terms:long-distance transportation pipeline automatic control management Li Hongliang,Qian Wenxian,Qian Xiaolin,Qian Lezhong(37

  4. Mathematical Model of the Processoof Pearlite Austenitization

    Directory of Open Access Journals (Sweden)

    Olejarczyk-Wożeńska I.

    2014-10-01

    Full Text Available The paper presents a mathematical model of the pearlite - austenite transformation. The description of this process uses the diffusion mechanism which takes place between the plates of ferrite and cementite (pearlite as well as austenite. The process of austenite growth was described by means of a system of differential equations solved with the use of the finite difference method. The developed model was implemented in the environment of Delphi 4. The proprietary program allows for the calculation of the rate and time of the transformation at an assumed temperature as well as to determine the TTT diagram for the assigned temperature range.

  5. Study on austenitic nitrocarburizing without compound layer

    Energy Technology Data Exchange (ETDEWEB)

    Yang, X. [Univ. of Petroleum, Dongying, Shandong (China); Kong, C.; Qiao, Y. [Shandong Polytechnic Univ., Jinan, Shandong (China)

    1995-12-31

    This paper presents an advanced austenitic nitrocarburizing process. Medium-carbon steel was used in austenitic nitrocarburizing with methanol/ammonia atmospheres. A particular hardened case without compound layer was obtained at 680 C processing temperature and a moderate nitrogen potential level and for steel 45 nitrocarburized, there is a fine-grain region beneath the austenite case. The forming and developing mechanism of the fine-grain region was analyzed and the microhardness profiles of the layer before and after ageing were determined. Having the advantages of shorter processing time and a superior hardened case, this treatment is expected to supersede the conventional ferritic nitrocarburizing process in many wear resistance applications.

  6. Fracture mechanics evaluation for at typical PWR primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T. [Kansai Electric Power Company, Osaka (Japan); Shimizu, S.; Ogata, Y. [Mitsubishi Heavy Industries, Ltd., Kobe (Japan)

    1997-04-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel which is excellent in terms of strength, corrosion resistance, and weldability has conventionally been used. The cast duplex stainless steel contains the ferrite phase in the austenite matrix and thermal aging after long term service is known to change its material characteristics. It is considered appropriate to apply the methodology of elastic plastic fracture mechanics for an evaluation of the integrity of the primary coolant piping after thermal aging. Therefore we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secured, even when such through wall crack length is assumed to equal the fatigue crack growth length for a service period of up to 60 years.

  7. STUDY OF ELECTROMAGNETIC STIRRING REFINING MICRO- STRUCTURES OF PIPE-LINE STEEL SAW DEPOSITS

    Institute of Scientific and Technical Information of China (English)

    Y. Zhang; B.N. Qian; X.M. Guo

    2002-01-01

    The effects of electromagnetic stirring on the microstructures of pipe-line steel SAWdeposited metal were investigated. The results showed that electromagnetic stirringincreased the number density of inclusions with 0.2-0.6μm in diameter and promotedthe formation and refining of acicular ferrite within austenite grains. The low tem-perature toughness of deposited metal was improved.

  8. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  9. Specialist meeting on leak before break in reactor piping and vessels

    Energy Technology Data Exchange (ETDEWEB)

    Bartholome, G.; Bazant, E.; Wellein, R. [Siemens KWU, Stuttgart (Germany)] [and others

    1997-04-01

    A series of research projects sponsored by the Federal Minister for Education, Science, Research and Technology, Bonn are summarized and compared to utility, manufacturer, and vendor tests. The purpose of the evaluation was to experimentally verify Leak-before-Break behavior, confirm the postulation of fracture preclusion for piping (straight pipe, bends and branches), and quantify the safety margin against massive failure. The results are applicable to safety assessment of ferritic and austenitic piping in primary and secondary nuclear power plant circuits. Moreover, because of the wide range of the test parameters, they are also important for the design and assessment of piping in other technical plant. The test results provide justification for ruling out catastrophic fractures, even on pipes of dimensions corresponding to those of a main coolant pipe of a pressurized water reactor plant on the basis of a mechanical deterministic safety analysis in correspondence with the Basis Safety Concept (Principle of Fracture Exclusion).

  10. Heat-pipe thermionic reactor concept

    DEFF Research Database (Denmark)

    Storm Pedersen, E.

    1967-01-01

    Main components are reactor core, heat pipe, thermionic converter, secondary cooling system, and waste heat radiator; thermal power generated in reactor core is transported by heat pipes to thermionic converters located outside reactor core behind radiation shield; thermionic emitters are in direct...

  11. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1982-01-01

    A comprehensive, up-to-date coverage of the theory, design and manufacture of heat pipes and their applications. This latest edition has been thoroughly revised, up-dated and expanded to give an in-depth coverage of the new developments in the field. Significant new material has been added to all the chapters and the applications section has been totally rewritten to ensure that topical and important applications are appropriately emphasised. The bibliography has been considerably enlarged to incorporate much valuable new information. Thus readers of the previous edition, which has established

  12. Lightweight Heat Pipes Made from Magnesium

    Science.gov (United States)

    Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale

    2010-01-01

    Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.

  13. The sub-zero Celsius treatment of precipitation hardenable semi-austenitic stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Somers, Marcel A. J.

    2015-01-01

    A precipitation hardenable semi-austenitic stainless steel AISI 632 grade was austenitized according to industrial specifications and thereafter subjected to isothermal treatment at sub-zero Celsius temperatures. During treatment, austenite transformed to martensite. The isothermal austenite...

  14. 49 CFR 192.193 - Valve installation in plastic pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Valve installation in plastic pipe. 192.193... Components § 192.193 Valve installation in plastic pipe. Each valve installed in plastic pipe must be designed so as to protect the plastic material against excessive torsional or shearing loads when the...

  15. Microstructural and Stress Corrosion Cracking Characteristics of Austenitic Stainless Steels Containing Silicon

    Science.gov (United States)

    Andresen, Peter L.; Chou, Peter H.; Morra, Martin M.; Lawrence Nelson, J.; Rebak, Raul B.

    2009-12-01

    Austenitic stainless steels (SSs) core internal components in nuclear light water reactors (LWRs) are susceptible to irradiation-assisted stress corrosion cracking (IASCC). One of the effects of irradiation is the hardening of the SS and a change in the dislocation distribution in the alloy. Irradiation may also alter the local chemistry of the austenitic alloys; for example, silicon may segregate and chromium may deplete at the grain boundaries. The segregation or depletion phenomena at near-grain boundaries may enhance the susceptibility of these alloys to environmentally assisted cracking (EAC). The objective of the present work was to perform laboratory tests in order to better understand the role of Si in the microstructure, properties, electrochemical behavior, and susceptibility to EAC of austenitic SSs. Type 304 SS can dissolve up to 2 pct Si in the bulk while maintaining a single austenite microstructure. Stainless steels containing 12 pct Cr can dissolve up to 5 pct bulk Si while maintaining an austenite structure. The crack growth rate (CGR) results are not conclusive about the effect of the bulk concentration of Si on the EAC behavior of SSs.

  16. A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications.

    Science.gov (United States)

    Talha, Mohd; Behera, C K; Sinha, O P

    2013-10-01

    The field of biomaterials has become a vital area, as these materials can enhance the quality and longevity of human life. Metallic materials are often used as biomaterials to replace structural components of the human body. Stainless steels, cobalt-chromium alloys, commercially pure titanium and its alloys are typical metallic biomaterials that are being used for implant devices. Stainless steels have been widely used as biomaterials because of their very low cost as compared to other metallic materials, good mechanical and corrosion resistant properties and adequate biocompatibility. However, the adverse effects of nickel ions being released into the human body have promoted the development of "nickel-free nitrogen containing austenitic stainless steels" for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel and emphatically the advantages of nitrogen in stainless steel, as well as the development of nickel-free nitrogen containing stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength, better corrosion and wear resistance and superior biocompatibility in comparison to the currently used austenitic stainless steel (e.g. 316L), the newly developed nickel-free high nitrogen austenitic stainless steel is a reliable substitute for the conventionally used medical stainless steels.

  17. Nondestructive testing of austenitic casting and dissimilar metal welds; Kaksimetalliliitosten ja austeniittisten valujen testaustekniikoiden vertailu

    Energy Technology Data Exchange (ETDEWEB)

    Lahdenperae, K. [VTT Manufacturing Technology, Espoo (Finland)

    1995-01-01

    The publication is a literature study of nondestructive testing of dissimilar metal welds and cast austenitic components in PWR and BWR plants. A major key to the successful testing is a realistic mockup made of the materials to be tested. The inspectors must also be trained and validated using suitable mockups. (42 refs., 27 figs., 10 tabs.).

  18. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    DEFF Research Database (Denmark)

    Chen, Ming; Molin, Sebastian; Zhang, L.

    2015-01-01

    Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell (SOFC) or electrolysis cell (SOEC) stacks. During stack production and operation, nickel from the Ni/YSZ fuel electrode or from the Ni contact component diffuses into the IC plate, causing transformation...... of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume and in mechanical and corrosion properties of the IC plates. In this work, kinetic modeling of the inter-diffusion between Ni and FeCr based ferritic stainless steel was conducted, using the CALPHAD...... approach with the DICTRA software. The kinetics of inter-diffusion and austenite formation was explored in full detail, as functions of layer thickness, temperature, time, and steel composition. The simulation was further validated by comparing with experimental results. Growth of the austenite phase...

  19. Aspects and mechanisms of austenitic stainless steel corrosion in case of sodium leaks under mineral wool insulation

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, C.; Ardellier, A. [Commissariat a l`Energie Atomique, Saint-Paul-Lez-Durance (France)

    1996-10-01

    Sodium pipe rupture tests representative of Fast Reactors accidents have been carried out on austenitic stainless steel surfaces. These tests improve the authors knowledge of small sodium leakage propagation in mineral wool insulation. Furthermore, they explain the new and unexpected aspects of the crevice corrosion phenomenon which has been observed on austenitic stainless steel external pipe surfaces. Experimental results show that the corrosion is limited to a peripheral annular zone, which extends out in concentric waves. The diameter of this corrosion zone is practically constant. Furthermore, the tests show that sodium does not expand directly on the pipe surface. The sodium sprays through the mineral wool insulation, where chemical reactions between silica fibers, occluded oxygen and water vapor occur at the same time. Simultaneously, there is a diffusion phenomenon of liquid sodium droplets on the mineral wool fibers. The study allows to prove the electrochemical nature of the corrosion. The excess liquid sodium, spraying as droplets on the pipe surface, induces an anodic dissolution mechanism by differential aeration. This phenomenon explains the random microscopic and macroscopic aspects of material removal.

  20. Influence of Martensite Fraction on the Stabilization of Austenite in Austenitic-Martensitic Stainless Steels

    Science.gov (United States)

    Huang, Qiuliang; De Cooman, Bruno C.; Biermann, Horst; Mola, Javad

    2016-05-01

    The influence of martensite fraction ( f α') on the stabilization of austenite was studied by quench interruption below M s temperature of an Fe-13Cr-0.31C (mass pct) stainless steel. The interval between the quench interruption temperature and the secondary martensite start temperature, denoted as θ, was used to quantify the extent of austenite stabilization. In experiments with and without a reheating step subsequent to quench interruption, the variation of θ with f α' showed a transition after transformation of almost half of the austenite. This trend was observed regardless of the solution annealing temperature which influenced the martensite start temperature. The transition in θ was ascribed to a change in the type of martensite nucleation sites from austenite grain and twin boundaries at low f α' to the faults near austenite-martensite (A-M) boundaries at high f α'. At low temperatures, the local carbon enrichment of such boundaries was responsible for the enhanced stabilization at high f α'. At high temperatures, relevant to the quenching and partitioning processing, on the other hand, the pronounced stabilization at high f α' was attributed to the uniform partitioning of the carbon stored at A-M boundaries into the austenite. Reduction in the fault density of austenite served as an auxiliary stabilization mechanism at high temperatures.

  1. Fundamentals of piping design

    CERN Document Server

    Smith, Peter

    2013-01-01

    Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera

  2. Introduction to Loop Heat Pipes

    Science.gov (United States)

    Ku, Jentung

    2015-01-01

    This is the presentation file for the short course Introduction to Loop Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. This course will discuss operating principles and performance characteristics of a loop heat pipe. Topics include: 1) pressure profiles in the loop; 2) loop operating temperature; 3) operating temperature control; 4) loop startup; 4) loop shutdown; 5) loop transient behaviors; 6) sizing of loop components and determination of fluid inventory; 7) analytical modeling; 8) examples of flight applications; and 9) recent LHP developments.

  3. Transformation in Austenitic Stainless Steel Sheet under Different Loading Directions

    NARCIS (Netherlands)

    Boogaard, van den A.H.; Krauer, J.; Hora, P.

    2011-01-01

    The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress tr

  4. Modeling of austenite to ferrite transformation

    Indian Academy of Sciences (India)

    Mohsen Kazeminezhad

    2012-06-01

    In this research, an algorithm based on the -state Potts model is presented for modeling the austenite to ferrite transformation. In the algorithm, it is possible to exactly track boundary migration of the phase formed during transformation. In the algorithm, effects of changes in chemical free energy, strain free energy and interfacial energies of austenite–austenite, ferrite–ferrite and austenite–ferrite during transformation are considered. From the algorithm, the kinetics of transformation and mean ferrite grain size for different cooling rates are calculated. It is found that there is a good agreement between the calculated and experimental results.

  5. Crack growth rates and fracture toughness of irradiated austenitic stainless steels in BWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Shack, W. J.

    2008-01-21

    In light water reactors, austenitic stainless steels (SSs) are used extensively as structural alloys in reactor core internal components because of their high strength, ductility, and fracture toughness. However, exposure to high levels of neutron irradiation for extended periods degrades the fracture properties of these steels by changing the material microstructure (e.g., radiation hardening) and microchemistry (e.g., radiation-induced segregation). Experimental data are presented on the fracture toughness and crack growth rates (CGRs) of wrought and cast austenitic SSs, including weld heat-affected-zone materials, that were irradiated to fluence levels as high as {approx} 2x 10{sup 21} n/cm{sup 2} (E > 1 MeV) ({approx} 3 dpa) in a light water reactor at 288-300 C. The results are compared with the data available in the literature. The effects of material composition, irradiation dose, and water chemistry on CGRs under cyclic and stress corrosion cracking conditions were determined. A superposition model was used to represent the cyclic CGRs of austenitic SSs. The effects of neutron irradiation on the fracture toughness of these steels, as well as the effects of material and irradiation conditions and test temperature, have been evaluated. A fracture toughness trend curve that bounds the existing data has been defined. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components have also been evaluated.

  6. Expanded austenite, crystallography and residual stress

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Hummelshøj, Thomas Strabo; Somers, Marcel A. J.

    2010-01-01

    compositions and (b) unravelling of the contributions of stress-depth and composition-depth profiles in expanded austenite layers are summarised and discussed. It is shown through simulation of line profiles that the combined effects of composition gradients, stress gradients and stacking fault gradients can...

  7. A characteristic of austenitic ductile iron

    Directory of Open Access Journals (Sweden)

    A. Tabor

    2007-04-01

    Full Text Available The article shows the results of investigations of the mechanical properties conducted on austenitic ductile iron with an addi-tion of 23-24% Ni. The examined mechanical properties included: tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and reduction of area (Z at reduced and low temperatures.

  8. Reusable pipe flange covers

    Energy Technology Data Exchange (ETDEWEB)

    Holden, James Elliott (Simpsonville, SC); Perez, Julieta (Houston, TX)

    2001-01-01

    A molded, flexible pipe flange cover for temporarily covering a pipe flange and a pipe opening includes a substantially round center portion having a peripheral skirt portion depending from the center portion, the center portion adapted to engage a front side of the pipe flange and to seal the pipe opening. The peripheral skirt portion is formed to include a plurality of circumferentially spaced tabs, wherein free ends of the flexible tabs are formed with respective through passages adapted to receive a drawstring for pulling the tabs together on a back side of the pipe flange.

  9. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A; Parisher

    2000-01-01

    Pipe designers and drafters provide thousands of piping drawings used in the layout of industrial and other facilities. The layouts must comply with safety codes, government standards, client specifications, budget, and start-up date. Pipe Drafting and Design, Second Edition provides step-by-step instructions to walk pipe designers and drafters and students in Engineering Design Graphics and Engineering Technology through the creation of piping arrangement and isometric drawings using symbols for fittings, flanges, valves, and mechanical equipment. The book is appropriate primarily for pipe

  10. Expanded austenite in nitrided layers deposited on austenitic and super austenitic stainless steel grades; Analise da austenita expandida em camadas nitretadas em acos inoxidaveis austeniticos e superaustenitico

    Energy Technology Data Exchange (ETDEWEB)

    Casteletti, L.C.; Fernandes, F.A.P.; Heck, S.C. [Universidade de Sao Paulo (EESC/USP), Sao Carlos, SP (Brazil). Escola de Engenharia. Dept. de Engenharia de Materais, Aeronautica e Automobilistica; Oliveira, A.M. [Instituto de Educacao, Ciencia e Tecnologia do Maranhao (IFMA), Sao Luis, MA (Brazil); Gallego, J., E-mail: gallego@dem.feis.unesp.b [UNESP, Ilha Solteira, SP (Brazil). Dept. Engenharia Mecanica

    2010-07-01

    In this work nitrided layers deposited on austenitic and super austenitic stainless steels were analyzed through optical microscopy and X-rays diffraction analysis (XRD). It was observed that the formation of N supersaturated phase, called expanded austenite, has promoted significant increment of hardness (> 1000HV). XRD results have indicated the anomalous displacement of the diffracted peaks, in comparison with the normal austenite. This behavior, combined with peaks broadening, it was analyzed in different nitriding temperatures which results showed good agreement with the literature. (author)

  11. Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304; Aplicaciones del ensayo a velocidad de deformacion lenta en tuberias de acero inoxidable AISI-304

    Energy Technology Data Exchange (ETDEWEB)

    Zamora R, L.; Mora R, T. De la [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2004-07-01

    Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water.

  12. A powder metallurgy austenitic stainless steel for application at very low temperatures

    CERN Document Server

    Sgobba, Stefano; Liimatainen, J; Kumpula, M

    2000-01-01

    The Large Hadron Collider to be built at CERN will require 1232 superconducting dipole magnets operating at 1.9 K. By virtue of their mechanical properties, weldability and improved austenite stability, nitrogen enriched austenitic stainless steels have been chosen as the material for several of the structural components of these magnets. Powder Metallurgy (PM) could represent an attractive production technique for components of complex shape for which dimension tolerances, dimensional stability, weldability are key issues during fabrication, and mechanical properties, ductility and leak tightness have to be guaranteed during operation. PM Hot Isostatic Pressed test plates and prototype components of 316LN-type grade have been produced by Santasalo Powdermet Oy. They have been fully characterized and mechanically tested down to 4.2 K at CERN. The fine grained structure, the absence of residual stresses, the full isotropy of mechanical properties associated to the low level of Prior Particle Boundaries oxides ...

  13. Aspects and mechanisms of austenitic stainless steel corrosion in case of sodium leaks under mineral wool insulation

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, C.; Ardellier, A.

    1996-12-31

    Sodium pipe rupture tests representative of Fast Reactors Accidents have been carried out on austenitic stainless steel surfaces. These tests improve our knowledge of small sodium leakage propagation in mineral wool insulation. They explain the new and unexpected aspects of the crevice corrosion phenomenon which has been observed on austenitic stainless steel pipe surfaces. Experimental results show that corrosion is limited to a peripheral annular zone, which extends out in concentric waves. The diameter of this corrosion zone is practically constant. Tests show that sodium does not expand directly on the pipe surface. Sodium sprays through mineral wool insulation, where chemical reaction between silica fibers, occluded oxygen and water vapor occur at the same time. Simultaneously, there is a diffusion phenomenon of liquid Na droplets on the mineral wool fibers. The study allows to prove the electrochemical nature of the corrosion. The excess liquid Na, spraying as droplets induces an anodic dissolution mechanism by differential aeration. This phenomenon explains the random microscopic and macroscopic aspects of material removal. (authors). 1 ref., 16 figs.

  14. Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

    Science.gov (United States)

    Lu, Z.; Faulkner, R. G.; Morgan, T. S.

    2008-12-01

    High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 × 10 -6 dpa/s) at 400 °C and 28 dpa (1.7 × 10 -6 dpa/s) at 465 °C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided (˜15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

  15. Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Z. [IPTME, Loughborough University, Loughborough LE11 3U (United Kingdom)], E-mail: zheng.lu@lboro.ac.uk; Faulkner, R.G.; Morgan, T.S. [IPTME, Loughborough University, Loughborough LE11 3U (United Kingdom)

    2008-12-01

    High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 x 10{sup -6} dpa/s) at 400 deg. C and 28 dpa (1.7 x 10{sup -6} dpa/s) at 465 deg. C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided ({approx}15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

  16. An Investigation on Low-Temperature Thermochemical Treatments of Austenitic Stainless Steel in Fluidized Bed Furnace

    Science.gov (United States)

    Haruman, E.; Sun, Y.; Triwiyanto, A.; Manurung, Y. H. P.; Adesta, E. Y.

    2012-03-01

    In this study, the feasibility of using an industrial fluidized bed furnace to perform low-temperature thermochemical treatments of austenitic stainless steels has been studied, with the aim to produce expanded austenite layers with combined wear and corrosion resistance, similar to those achievable by plasma and gaseous processes. Several low-temperature thermochemical treatments were studied, including nitriding, carburizing, combined nitriding-carburizing (hybrid treatment), and sequential carburizing and nitriding. The results demonstrate that it is feasible to produce expanded austenite layers on the investigated austenitic stainless steel by the fluidized bed heat treatment technique, thus widening the application window for the novel low-temperature processes. The results also demonstrate that the fluidized bed furnace is the most effective for performing the hybrid treatment, which involves the simultaneous incorporation of nitrogen and carbon together into the surface region of the component in nitrogen- and carbon-containing atmospheres. Such hybrid treatment produces a thicker and harder layer than the other three processes investigated.

  17. Protective coating of austenitic steel using robotized GMAW temper-bead technique; Rechargement d'inox austenitique en MAG temperbead robotise

    Energy Technology Data Exchange (ETDEWEB)

    Carpreau, J.M. [Electricite de France (EDF/R and D), Recherche et Developpement, 92 - Chatou (France); Dainelli, P. [Institut de Soudure, 57 - Yutz (France)

    2009-07-15

    This paper summarises experimental results obtained in a study of GMAW temper-bead on low alloyed steel with austenitic consumables. Temper-bead on low alloyed steel with austenitic consumables is mainly used for repairing operations of heavy components such as vessel reactor of nuclear power plants. Experimental work aims at showing the performance of GMAW compared to GTAW and the consequences of GMAW temper-bead on 2OMND5 heat affected zones. (authors)

  18. Production of Austenitic Steel for the LHC Superconducting Dipole Magnets

    CERN Document Server

    Bertinelli, F; Komori, T; Peiro, G; Rossi, L

    2006-01-01

    The austenitic-steel collars are an important component of the LHC dipole magnets, operating at cryogenic temperature under high mechanical stress. The required steel, known as YUS 130S, has been specifically developed for this application by Nippon Steel Corporation (NSC), who was awarded a CERN contract in 1999 for the supply of 11 500 tonnes. In 2005 - after six years of work - the contract is being successfully completed, with final production being ensured since October 2003 by Nippon Steel & Sumikin Stainless Steel Corporation (NSSC). The paper describes the steel properties, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to mechanical, physical and technological parameters. Specific attention is dedicated to measurements of magnetic permeability performed at cryogenic temperatures by CERN, the equipment used and statistical results. Reference is also made to the resulting precision of the...

  19. Thermal substructure of hot deformed austenite substructure

    Energy Technology Data Exchange (ETDEWEB)

    Bernshtejn, M.L.; Kaputkina, L.M.; Nikishov, N.A. (Moskovskij Inst. Stali i Splavov (USSR))

    1982-01-01

    Effect of hot working different regimes on formation of austenite structure and substructure of the 60N20 and 60Kh5G6 steels and kinetics of softening processes at postdeformation isothermal (at deformation temperature) heating, is investigated. It is shown, that variation of hot working regimes permits to obtain a wide range of structural and substructural austenite conditions. Rate decrease and temperature increase promotes obtaining after hot working and conservation under cooling conditions of developed polygonized substructure. Similar polygonized isotropic substructure with a rather low density of dislocations inside of subgrains promotes decelerating of initial stages of recrystallization development under conditions of hot working and regulated post-deformation heatings. Alloying by carbide-forming elements (chromium and manganese) delays development of recrystallization (in comparison with alloying with nickel), even if the steel is in the condition of single-phase solid solution.

  20. Ferritic-austenitic cast steel - selected problems

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2011-07-01

    Full Text Available The author has been involved in the problems occurring in the manufacture of ferritic-austenitic cast steel castings for many years. The author’s remarks and investigation results reported in this article will enable potential manufacturers to determine their own technical capabilities and structural determinants related to the chemical composition of material, which are crucial to the good quality of a casting. Particular emphasis should be laid on the role of enhanced carbon content, the presence of copper, the precipitates of the ζ phase, and the nature of solidification structure in the tendency of duplex-type cast steel to cracking. It seems that in view of the pro-ecological activities undertaken, including flue gas desulphurization in coal-fired power plants, efforts should be made in steel foundries to introduce selected grades of ferritic-austenitic cast steel to production.

  1. Austenitic Oxide Dispersion Strengthened Steels : A Review

    Directory of Open Access Journals (Sweden)

    Lavanya Raman

    2016-06-01

    Full Text Available Materials play an important role in the fast breeder reactors.  Materials used in cladding tube and fuel pins should have better creep and void swelling resistance. To overcome these difficulties, a new class of material known as oxide dispersion strengthened (ODS steels are used. There are two groups of ODS steels, the ferritic and the austenitic ODS steels based on the matrix. The present paper reviews the current status of research in austenitic ODS steels. The interaction of dislocations with finely dispersed incoherent, hard particles that governs the strength and high temperature properties of ODS materials is briefly reviewed. The synthesis route adopted for these ODS steels, which is mostly through powder metallurgy route is also discussed. The role of various oxides such as Y2O3, ZrO2and TiO2and the clusters formed in these ODS steels on the mechanical properties and void swelling characteristics is also discussed.

  2. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  3. Impedance modelling of pipes

    Science.gov (United States)

    Creasy, M. Austin

    2016-03-01

    Impedance models of pipes can be used to estimate resonant frequencies of standing waves and model acoustic pressure of closed and open ended pipes. Modelling a pipe with impedance methods allows additional variations to the pipe to be included in the overall model as a system. Therefore an actuator can be attached and used to drive the system and the impedance model is able to include the dynamics of the actuator. Exciting the pipe system with a chirp signal allows resonant frequencies to be measured in both the time and frequency domain. The measurements in the time domain are beneficial for introducing undergraduates to resonances without needing an understanding of fast Fourier transforms. This paper also discusses resonant frequencies in open ended pipes and how numerous texts incorrectly approximate the resonant frequencies for this specific pipe system.

  4. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  5. Microstructural evolution in fast-neutron-irradiated austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Stoller, R.E.

    1987-12-01

    The present work has focused on the specific problem of fast-neutron-induced radiation damage to austenitic stainless steels. These steels are used as structural materials in current fast fission reactors and are proposed for use in future fusion reactors. Two primary components of the radiation damage are atomic displacements (in units of displacements per atom, or dpa) and the generation of helium by nuclear transmutation reactions. The radiation environment can be characterized by the ratio of helium to displacement production, the so-called He/dpa ratio. Radiation damage is evidenced microscopically by a complex microstructural evolution and macroscopically by density changes and altered mechanical properties. The purpose of this work was to provide additional understanding about mechanisms that determine microstructural evolution in current fast reactor environments and to identify the sensitivity of this evolution to changes in the He/dpa ratio. This latter sensitivity is of interest because the He/dpa ratio in a fusion reactor first wall will be about 30 times that in fast reactor fuel cladding. The approach followed in the present work was to use a combination of theoretical and experimental analysis. The experimental component of the work primarily involved the examination by transmission electron microscopy of specimens of a model austenitic alloy that had been irradiated in the Oak Ridge Research Reactor. A major aspect of the theoretical work was the development of a comprehensive model of microstructural evolution. This included explicit models for the evolution of the major extended defects observed in neutron irradiated steels: cavities, Frank faulted loops and the dislocation network. 340 refs., 95 figs., 18 tabs.

  6. Embrittlement of austenitic stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Vitek, J.M. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-31

    The microstructure of type-308 austenitic stainless steel weld metal containing {gamma} and {delta} and ferrite is shown. Typical composition of the weld metal is Cr-20.2, Ni-9.4, Mn-1.7, Si-0.5, C-0.05, N-0.06 and balance Fe (in wt %). Exposure of austenitic stainless steel welds to elevated temperatures can lead to extensive changes in the microstructural features of the weld metal. On exposure to elevated temperatures over a long period of time, a continuous network of M{sub 23}C{sub 6} carbide forms at the austenite/ferrite interface. Upon aging at temperatures between 550--850 C, ferrite in the weld has been found to be unstable and transforms to sigma phase. These changes have been found to influence mechanical behavior of the weld metal, in particular the creep-rupture properties. For aging temperatures below 550 C the ferrite decomposes spinodally into {alpha} and {alpha}{prime} phases. In addition, precipitation of G-phase occurs within the decomposed ferrite. These transformations at temperatures below 550 C lead to embrittlement of the weld metal as revealed by the Charpy impact properties.

  7. Influence of surface texture on the galling characteristics of lean duplex and austenitic stainless steels

    DEFF Research Database (Denmark)

    Wadman, Boel; Eriksen, J.; Olsson, M.;

    2010-01-01

    of sheet materials and lubricants. The strip reduction test, a severe sheet forming tribology test was used to simulate the conditions during ironing. This investigation shows that the risk of galling is highly dependent on the surface texture of the duplex steel. Trials were also performed......Two simulative test methods were used to study galling in sheet forming of two types of stainless steel sheet: austenitic (EN 1.4301) and lean duplex LDX 2101 (EN 1.4162) in different surface conditions. The pin-on-disc test was used to analyse the galling resistance of different combinations...... in an industrial tool used for high volume production of pump components, to compare forming of LDX 2101 and austenitic stainless steel with equal thickness. The forming forces, the geometry and the strains in the sheet material were compared for the same component. It was found that LDX steels can be formed...

  8. Numerical investigation on thermal striping conditions for a tee junction of LMFBR coolant pipes. 1. Investigation on velocity ratio between the coolant pipes

    Energy Technology Data Exchange (ETDEWEB)

    Muramatsu, Toshiharu [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

    1998-02-01

    This report presents numerical results on thermal striping characteristics at a tee junction of LMFBR coolant pipe, carried out using a direct numerical simulation code DINUS-3. In the numerical investigations, it was considered a tee junction system consisted of a main pipe (1.33 cm{sup I.D.}) with a 90deg elbow and a branch pipe having same inner diameter to the main pipe, and five velocity ratio conditions between both the pipes, i.e., (V{sub main}/V{sub branch}) = 0.25; 0.5; 1.0; 2.0 and 4.0. From the numerical investigations the following characteristics were obtained: (1) Temperature fluctuations in the downstream region of the tee junction were formulated by lower frequency components (<7.0 Hz) due to the interactions between main pipe flows and jet flows from the branch pipe, and higher frequency components (>10.0 Hz) generated by the vortex released frequency from the outer edge of the branch pipe jet flows. (2) On the top plane of the main pipe, peak values of the temperature fluctuation amplitude was decreased with increasing flow velocity in the main pipe, and its position was shifted to downstream direction of the main pipe by the increase of the main pipe flow velocity. (3) On the bottom plane of the main pipe, contrary to (2), peak values of the temperature fluctuation amplitude was increased with increasing flow velocity in the main pipe. (author)

  9. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    OpenAIRE

    Chen, Ming; Molin, Sebastian; Zhang, L.; Ta, Na; Hendriksen, Peter Vang; Kiebach, Wolff-Ragnar; Du, Y

    2015-01-01

    Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell (SOFC) or electrolysis cell (SOEC) stacks. During stack production and operation, nickel from the Ni/YSZ fuel electrode or from the Ni contact component diffuses into the IC plate, causing transformation of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume and in mechanical and corrosion properties of the IC plates. In this work, kinetic mo...

  10. Crystallography of lath martensite and stabilization of retained austenite

    Energy Technology Data Exchange (ETDEWEB)

    Sarikaya. M.

    1982-10-01

    TEM was used to study the morphology and crystallography of lath martensite in low and medium carbon steels in the as-quenched and 200/sup 0/C tempered conditions. The steels have microduplex structures of dislocated lath martensite and continuous thin films of retained austenite at the lath interfaces. Stacks of laths form the packets which are derived from different (111) variants of the same austenite grain. The residual parent austenite enables microdiffraction experiments with small electron beam spot sizes for the orientation relationships (OR) between austenite and martensite. All three most commonly observed ORs, namely Kurdjumov-Sachs, Nishiyama-Wassermann, and Greninger-Troiano, operate within the same sample.

  11. An overview of environmental degradation of materials in nuclear power plant piping systems

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W.J.

    1987-08-01

    Piping in light water reactor (LWR) power systems is affected by several types of environmental degradation: intergranular stress corrosion cracking (IGSCC) of austenitic stainless steel piping in boiling water reactors (BWRs) has required research, inspection, and mitigation programs that will ultimately cost several billion dollars; erosion-corrosion of carbon steel piping has been observed frequently in the secondary systems of both BWRs and pressurized water reactors (PWRs); the effect of the BWR environment can greatly diminish the design margin inherent in the ASME Section III fatigue design curves for carbon steel piping; and cast stainless steels are subject to embrittlement after extended thermal aging at reactor operating temperatures. These problems are being addressed by wide-ranging research programs in this country and abroad. The purpose of this review is to highlight some of the accomplishments of these programs and to note some of the remaining unanswered questions.

  12. Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Dean, E-mail: deandeng@cqu.edu.c [College of Materials Science and Engineering, Chongqing University, Shazheng Street 174, Shapingba, Chongqing 400044 (China); Kiyoshima, Shoichi [Research Center of Computational Mechanics, Inc., Togoshi NI-Bldg., 1-7-1 Togoshi, Shinagawa-ku, Tokyo 142-0041 (Japan); Ogawa, Kazuo [Japan Nuclear Energy Safety Organization, TOKYU REIT Toranomon Bldg, 3-17-1, Toranomon, Minato-ku, Tokyo 105-0001 (Japan); Yanagida, Nobuyoshi [Hitachi Ltd. 1-1, Saiwa-cho 3-chome, Hitachi-shi, Ibaraki-ken 317-8511 (Japan); Saito, Koichi [Hitachi-GE Nuclear Energy, Ltd. 2-2, Omika-cho, 5-chome, Hitachi-shi, Ibaraki-ken 319-1221 (Japan)

    2011-01-15

    Research highlights: Welding residual stresses have asymmetrical distributions in the dissimilar metal pipe. Variable length heat source model can largely save computing time. Besides welding, other thermal processes also affect residual stresses. - Abstract: Dissimilar metal welds are commonly used in nuclear power plants to connect low alloy steel components and austenitic stainless steel piping systems. The integrity assessment and life estimation for such welded structures require consideration of residual stresses induced by manufacturing processes. Because the fabrication process of dissimilar metal weld joints is considerably complex, it is very difficult to accurately predict residual stresses. In this study, both numerical simulation technology and experimental method were used to investigate welding residual stress distribution in a dissimilar metal pipe joint with a medium diameter, which were performed by a multi-pass welding process. Firstly, an experimental mock-up was fabricated to measure the residual stress distributions on the inside and the outside surfaces. Then, a time-effective 3-D finite element model was developed to simulate welding residual stresses through using a simplified moving heat source. The simplified heat source method could complete the thermo-mechanical analysis in an acceptable time, and the simulation results generally matched the measured data near the weld zone. Through comparing the simulation results and the experimental measurements, we can infer that besides the multi-pass welding process other key manufacturing processes such as cladding, buttering and heat treatment should also be taken into account to accurately predict residual stresses in the whole range of the dissimilar metal pipe.

  13. Analysis of effort of carbides and austenite in austenitic cast steel cooled violently

    Directory of Open Access Journals (Sweden)

    J. Tuleja

    2010-01-01

    Full Text Available This work presents the analysis the effort of phases which are present in the austenitic cast steel Fe-Ni-Cr-C, applied for elements of technological instrumentation for carburising furnaces. The reduced stresses σred in the carbides and the austenitic matrix were determined in accordance with the assumed hypotheses of effort, on the basis of the structural stresses σx, σy, σz and σ1, σ2, σ3 calculated by the finite element method for two model location cases of the carbides towards the cast steel surface. The hypotheses referred to the crack condition were applied to evaluate the elastic carbide efforts, while for the elastic-plastic austenitic matrix - the hypotheses referred to the plasticity condition were used. There were compared the reduced stresses σred determined in accordance with various hypotheses and the correctness of their applying. It was demonstrated on the basis of the executed analysis of the effort that the carbides are destroyed only when they are not entirely surrounded by the austenitic matrix.

  14. Relative merits of duplex and austenitic stainless steels for applications in the oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Elisabeth; Wegrelius, Lena; Pettersson, Rachel [Outokumpu Stainless AB, Avesta (Sweden)

    2012-07-01

    The broad range of available stainless steel grades means that these materials can fulfil a wide variety of requirements within the oil and gas industry. The duplex grades have the advantage of higher strength than standard austenitic grades, while the superaustenitic grades provide a cost-effective alternative to nickel-base alloys in a number of cases. The paper presents the results of various types of laboratory testing to rank the grades in terms of resistance to pitting, crevice corrosion and stress corrosion cracking. Results from field testing in actual or simulated service conditions are discussed and a number of application examples, including process piping flexible, heat exchangers and topside equipment are presented. (author)

  15. Introduction to Heat Pipes

    Science.gov (United States)

    Ku, Jentung

    2015-01-01

    This is the presentation file for the short course Introduction to Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. NCTS 21070-15. Course Description: This course will present operating principles of the heat pipe with emphases on the underlying physical processes and requirements of pressure and energy balance. Performance characterizations and design considerations of the heat pipe will be highlighted. Guidelines for thermal engineers in the selection of heat pipes as part of the spacecraft thermal control system, testing methodology, and analytical modeling will also be discussed.

  16. Heat Pipe Materials Compatibility

    Science.gov (United States)

    Eninger, J. E.; Fleischman, G. L.; Luedke, E. E.

    1976-01-01

    An experimental program to evaluate noncondensable gas generation in ammonia heat pipes was completed. A total of 37 heat pipes made of aluminum, stainless steel and combinations of these materials were processed by various techniques, operated at different temperatures and tested at low temperature to quantitatively determine gas generation rates. In order of increasing stability are aluminum/stainless combination, all aluminum and all stainless heat pipes. One interesting result is the identification of intentionally introduced water in the ammonia during a reflux step as a means of surface passivation to reduce gas generation in stainless-steel/aluminum heat pipes.

  17. Microstructural evolution in deformed austenitic TWinning Induced Plasticity steels

    NARCIS (Netherlands)

    Van Tol, R.T.

    2014-01-01

    This thesis studies the effect of plastic deformation on the stability of the austenitic microstructure against martensitic transformation and diffusional decomposition and its role in the phenomenon of delayed fracture in austenitic manganese (Mn)-based TWinning Induced Plasticity (TWIP) steels. Th

  18. Lattice expansion of carbon-stabilized expanded austenite

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo; Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The lattice parameter of expanded austenite was determined as a function of the content of interstitially dissolved carbon in homogeneous, carburized thin stainless steel foils. For the first time this expansion of the face-centered cubic lattice is determined on unstrained austenite. It is found...

  19. X-ray fractography studies on austenitic stainless steels

    NARCIS (Netherlands)

    Rajanna, K.; Pathiraj, B.; Kolster, B.H.

    1996-01-01

    In this investigation, the fracture surfaces of SS 304 and SS 316 austenitic steels were analysed using the X-ray fractography technique. In both cases, a decrease in the austenite content was observed at the fracture surface as a result of deformation induced martensite, indicating a linear relatio

  20. Reverted austenite in PH 13-8 Mo maraging steels

    Energy Technology Data Exchange (ETDEWEB)

    Schnitzer, Ronald, E-mail: ronald.schnitzer@unileoben.ac.at [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Radis, Rene [Christian Doppler Laboratory for Early Stages of Precipitation, Vienna University of Technology, Favoritenstrasse 9-11, A-1040 Vienna (Austria); Institute for Materials Science and Welding, Graz University of Technology, Kopernikusgasse 24, A-8010 Graz (Austria); Noehrer, Matthias [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Schober, Michael [Department of Physical Metallurgy and Materials Testing, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Hochfellner, Rainer [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Zinner, Silvia [Boehler Edelstahl GmbH and Co KG, Mariazeller Strasse 25, A-8605 Kapfenberg (Austria); Povoden-Karadeniz, E.; Kozeschnik, Ernst [Christian Doppler Laboratory for Early Stages of Precipitation, Vienna University of Technology, Favoritenstrasse 9-11, A-1040 Vienna (Austria); Leitner, Harald [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Department of Physical Metallurgy and Materials Testing, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria)

    2010-07-01

    The mechanical properties of maraging steels are strongly influenced by the presence of reverted austenite. In this study, the morphology and chemical composition of reverted austenite in a corrosion resistant maraging steel was characterized using transmission electron microscopy (TEM) and atom probe tomography (APT). Two types of austenite, i.e. granular and elongated, are present after aging at 575 {sup o}C, whereby the content of the latter increases during aging. The investigations revealed that the austenite phase is enriched in Ni, which prevents the transformation to martensite during cooling. Inside and next to the austenitc areas, Mo and Cr-rich carbides, which form during the aging treatment, were found. Various aging treatments were performed to obtain the activation energy for the formation of reverted austenite. Additionally, the experimental data are compared with thermodynamic and kinetic simulations. Based on these results and the chemical composition changes of the phases, a model for the formation of reverted austenite is presented. It is concluded that precipitation of B2-ordered NiAl and formation of reverted austenite take place simultaneously during aging and that dissolution of precipitates is not essential for the initial formation of reverted austenite.

  1. Wear behavior of austenite containing plate steels

    Science.gov (United States)

    Hensley, Christina E.

    As a follow up to Wolfram's Master of Science thesis, samples from the prior work were further investigated. Samples from four steel alloys were selected for investigation, namely AR400F, 9260, Hadfield, and 301 Stainless steels. AR400F is martensitic while the Hadfield and 301 stainless steels are austenitic. The 9260 exhibited a variety of hardness levels and retained austenite contents, achieved by heat treatments, including quench and tempering (Q&T) and quench and partitioning (Q&P). Samples worn by three wear tests, namely Dry Sand/Rubber Wheel (DSRW), impeller tumbler impact abrasion, and Bond abrasion, were examined by optical profilometry. The wear behaviors observed in topography maps were compared to the same in scanning electron microscopy micrographs and both were used to characterize the wear surfaces. Optical profilometry showed that the scratching abrasion present on the wear surface transitioned to gouging abrasion as impact conditions increased (i.e. from DSRW to impeller to Bond abrasion). Optical profilometry roughness measurements were also compared to sample hardness as well as normalized volume loss (NVL) results for each of the three wear tests. The steels displayed a relationship between roughness measurements and observed wear rates for all three categories of wear testing. Nanoindentation was used to investigate local hardness changes adjacent to the wear surface. DSRW samples generally did not exhibit significant work hardening. The austenitic materials exhibited significant hardening under the high impact conditions of the Bond abrasion wear test. Hardening in the Q&P materials was less pronounced. The Q&T microstructures also demonstrated some hardening. Scratch testing was performed on samples at three different loads, as a more systematic approach to determining the scratching abrasion behavior. Wear rates and scratch hardness were calculated from scratch testing results. Certain similarities between wear behavior in scratch testing

  2. Texture Dependent Young's Modulus in Austenitic Cladding

    OpenAIRE

    1988-01-01

    In Austenitic claddings of pressure vessel steel columnar grains with a 〈100〉-fiber axis oriented perpendicular to the surface have been previously observed. The fiber axis is parallel to the steepest temperature gradient. Since high temperature gradients also exist in the plane of cladding, preferred orientation should be found there.This was proved with {111}- and {220}-pole figures taken of the cladding in addition to {200}-pole figures. From these pole figures it could be concluded that t...

  3. Tribocorrosion wear of austenitic and martensitic steels

    Directory of Open Access Journals (Sweden)

    G. Rozing

    2016-07-01

    Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

  4. Austenite Recrystallization and Controlled Rolling of Low Carbon Steels

    Institute of Scientific and Technical Information of China (English)

    DU Lin-xiu; ZHANG Zhong-ping; SHE Guang-fu; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    The dynamic recrystallization and static recrystallization in a low carbon steel were investigated through single-pass and double-pass experiments. The results indicate that as the deformation temperature increases and the strain rate decreases, the shape of the stress-strain curve is changed from dynamic recovery shape to dynamic recrystallization shape. The austenite could not recrystallize within a few seconds after deformation at temperature below 900 ℃. According to the change in microstructure during deformation, the controlled rolling of low carbon steel can be divided into four stages: dynamic recrystallization, dynamic recovery, strain-induced ferrite transformation, and rolling in two-phase region. According to the microstructure after deformation, the controlled rolling of low carbon steel can be divided into five regions: non-recrystallized austenite, partly-recrystallized austenite, fully-recrystallized austenite, austenite to ferrite transformation, and dual phase.

  5. Heat pipes for spacecraft temperature control: Their usefulness and limitations

    Science.gov (United States)

    Ollendorf, S.; Stipandic, E.

    1972-01-01

    Heat pipes are used in spacecraft to equalize the temperature of structures and maintain temperature control of electronic components. Information is provided for a designer on: (1) a typical mounting technique, (2) choices available in wick geometries and fluids, (3) tests involved in flight-qualifying the design, and (4) heat pipe limitations. An evaluation of several heat pipe designs showed that the behavior of heat pipes at room temperature does not necessarily correlate with the classic equations used to predict their performance. They are sensitive to such parameters as temperature, fluid inventory, orientation, and noncondensable gases.

  6. Optimization of Pipe Networks

    DEFF Research Database (Denmark)

    Hansen, C. T.; Madsen, Kaj; Nielsen, Hans Bruun

    1991-01-01

    The paper treats a piping system, where the layout of the network is given but the diameters of the pipes should be chosen among a small number of different values. The cost of realizing the system should be minimized while keeping the energy heads at the nodes above some lower limits. A new...

  7. Oscillating heat pipes

    CERN Document Server

    Ma, Hongbin

    2015-01-01

    This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation,  theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary  factors affecting oscillating motions and heat transfer,  neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes.  The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...

  8. The monster sound pipe

    Science.gov (United States)

    Ruiz, Michael J.; Perkins, James

    2017-03-01

    Producing a deep bass tone by striking a large 3 m (10 ft) flexible corrugated drainage pipe immediately grabs student attention. The fundamental pitch of the corrugated tube is found to be a semitone lower than a non-corrugated smooth pipe of the same length. A video (https://youtu.be/FU7a9d7N60Y) of the demonstration is included, which illustrates how an Internet keyboard can be used to estimate the fundamental pitches of each pipe. Since both pipes have similar end corrections, the pitch discrepancy between the smooth pipe and drainage tube is due to the corrugations, which lower the speed of sound inside the flexible tube, dropping its pitch a semitone.

  9. Seismic design technology for breeder reactor structures. Volume 4. Special topics in piping and equipment

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, D.P.

    1983-04-01

    This volume is divided into five chapters: experimental verification of piping systems, analytical verification of piping restraint systems, seismic analysis techniques for piping systems with multisupport input, development of floor spectra from input response spectra, and seismic analysis procedures for in-core components. (DLC)

  10. Austenite Formation from Martensite in a 13Cr6Ni2Mo Supermartensitic Stainless Steel

    NARCIS (Netherlands)

    Bojack, A.; Zhao, L.; Morris, P.F.; Sietsma, J.

    2016-01-01

    The influence of austenitization treatment of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) on austenite formation during reheating and on the fraction of austenite retained after tempering treatment is measured and analyzed. The results show the formation of austenite in two stage

  11. GTRAN- TRANSIENT ANALYSIS OF GAS PIPING SYSTEMS

    Science.gov (United States)

    TROVILLION T A

    1994-01-01

    The GTRAN program was developed to solve transient, as well as steady state, problems for gas piping systems. GTRAN capabilities allow for the analysis of a variety of system configurations and components. These include: multiple pipe junctions; valves that change position with time; fixed restrictions (orifices, manual valves, filters, etc.); relief valves; constant pressure sources; and heat transfer for insulated piping and piping subjected to free or forced convection. In addition, boundary conditions can be incorporated to simulate specific components. The governing equations of GTRAN are the one-dimensional transient gas dynamic equations. The three equations for pressure, velocity, and density are reduced to numerical equations using an implicit Crank-Nicholson finite difference technique. Input to GTRAN includes a description of the piping network, the initial conditions, and any events (e.g. valve closings) occuring during the period of analysis. Output includes pressure, velocity, and density versus time. GTRAN is written in FORTRAN 77 for batch execution and has been implemented on a DEC VAX series computer. GTRAN was developed in 1983.

  12. Modeling of Austenite Grain Growth During Austenitization in a Low Alloy Steel

    Science.gov (United States)

    Dong, Dingqian; Chen, Fei; Cui, Zhenshan

    2016-01-01

    The main purpose of this work is to develop a pragmatic model to predict austenite grain growth in a nuclear reactor pressure vessel steel. Austenite grain growth kinetics has been investigated under different heating conditions, involving heating temperature, holding time, as well as heating rate. Based on the experimental results, the mathematical model was established by regression analysis. The model predictions present a good agreement with the experimental data. Meanwhile, grain boundary precipitates and pinning effects on grain growth were studied by transmission electron microscopy. It is found that with the increasing of the temperature, the second-phase particles tend to be dissolved and the pinning effects become smaller, which results in a rapid growth of certain large grains with favorable orientation. The results from this study provide the basis for the establishment of large-sized ingot heating specification for SA508-III steel.

  13. Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Allen, Todd R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Busby, Jeremy T [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels in Light Water Reactor (LWR) components has been linked to changes in grain boundary composition due to irradiation induced segregation (RIS). This work developed a robust RIS modeling tool to account for thermodynamics and kinetics of the atom and defect transportation under combined thermal and radiation conditions. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. Both cross and non-cross phenomenological diffusion coefficients in the flux equations were considered and correlated to tracer diffusion coefficients through Manning’s relation. The preferential atomvacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. Detailed analysis on the diffusion fluxes near and at grain boundaries of irradiated austenitic stainless steels suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly influenced by the composition gradient formed from the transient state, leading to the oscillatory behavior of alloy compositions in this region. This work confirms that both vacancy and interstitial diffusion, and segregation itself, have important roles in determining the microchemistry of Fe, Cr, and Ni at irradiated grain boundaries in austenitic stainless steels.

  14. Section of CMS Beam Pipe Removed

    CERN Multimedia

    2013-01-01

    Seven components of the beam pipe located at the heart of the CMS detector were removed in recent weeks. The delicate operations were performed in several stages as the detector was opened. Video of the extraction of one section: http://youtu.be/arGuFgWM7u0

  15. Stable atomic structure of NiTi austenite

    Energy Technology Data Exchange (ETDEWEB)

    Zarkevich, Nikolai A [Ames Laboratory; Johnson, Duane D [Ames Laboratory

    2014-08-01

    Nitinol (NiTi), the most widely used shape-memory alloy, exhibits an austenite phase that has yet to be identified. The usually assumed austenitic structure is cubic B2, which has imaginary phonon modes, hence it is unstable. We suggest a stable austenitic structure that “on average” has B2 symmetry (observed by x-ray and neutron diffraction), but it exhibits finite atomic displacements from the ideal B2 sites. The proposed structure has a phonon spectrum that agrees with that from neutron scattering, has diffraction spectra in agreement with x-ray diffraction, and has an energy relative to the ground state that agrees with calorimetry data.

  16. Formation of austenite in peritectic Fe-C-X alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kalinushkin, E.P.; Sitalo, J. [State Metall. Acad. of Ukraine, Dnepropetrovsk (Ukraine); Fras, E.; Kapturkiewicz, W.; Burbelko, A.A. [Akademia Gorniczo-Hutnicza, Cracow (Poland)

    2000-07-01

    The mechanism for the formation of peritectic austenite in ferrous alloys was examined. The basic role, played by the mechanisms, is well known in technical literature; like diffusion transport through the solid phase which forms an envelope of austenite (peritectic transformation) and a mechanism of transport through channels of liquid in the envelope of austenite (peritectic reaction). Our calculations show that the peritectic transformation prevails at the initial stage of the grain growth, but afterwards the leading role is taken over by the transport through the channels of liquid. Images of the microstructure support the calculations and transport mechanism. (orig.)

  17. Carbon content of austenite in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Chang, L.C. [Kuang Wu Inst. of Tech. and Commerce, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1998-06-05

    The development of austempered ductile iron (ADI) is a major achievement in cast iron technology. The austempering heat treatment enables the ductile cast iron containing mainly strong bainitic ferrite and ductile carbon-enriched austenite, with some martensite transforms from austenite during cooling down to room temperature. A key factor controlling the stability of the retained austenite can be evaluated soundly using the thermodynamics principles. It is the purpose here to demonstrate that the data of ADI from numerous sources have a similar trend.

  18. Texture and microstructure of the austenite in multiphased steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Regle, H. [ARCELOR Group, CMC-IRSID, Maizieres-les-Metz (France); Maruyama, N.; Yoshinaga, N. [Nippon Steel Corp. - Technical Development Bureau, Futtsu (Japan)

    2004-07-01

    In this paper we present results obtained in collaboration between NSC and Arcelor on the austenite of a multiphased steel and on a 70%Ni-30Fe alloy. The work concerns the formation of the crystallographic textures during the recrystallisation of austenite, since these textures have a strong influence, after the phase transformation, on the forming properties of the sheets. The microstructure and the textures of the austenite and the FeNi alloy were measured with X-Ray diffraction techniques and with EBSD on a high resolution FEG-SEM. (orig.)

  19. Modeling of Incubation Time for Austenite to Ferrite Phase Transformation

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xiao-guang; LIU Zhen-yu; WU Di; WANG Wei; JIAO Si-hai

    2006-01-01

    On the basis of the classical nucleation theory, a new model of incubation time for austenite to ferrite transformation has been developed, in which the effect of deformation on austenite has been taken into consideration. To prove the precision of modeling, ferrite transformation starting temperature (Ar3) has been calculated using the Scheil′s additivity rule, and the Ar3 values were measured using a Gleeble 1500 thermomechanical simulator. The Ar3 values provided by the modeling method coincide with the measured ones, indicating that the model is precise in predicting the incubation time for austenite to ferrite transformation in hot deformed steels.

  20. An electrohydrodynamic heat pipe.

    Science.gov (United States)

    Jones, T. B.

    1972-01-01

    A heat pipe of new design, using an electrode structure to orient and guide the dielectric liquid phase flow, is proposed. Analysis indicates that the operation of the electrohydrodynamic heat pipe is in direct analogy to capillary devices, with the polarization force acting in place of capillarity. Advantages of these new heat pipes include greatly reduced liquid friction, electrohydrodynamically enhanced evaporation and condensation heat transfer, and a possible voltage-controlled on/off feature. Preliminary calculations indicate that relatively high performance devices are possible.

  1. Electrohydrodynamic heat pipes.

    Science.gov (United States)

    Jones, T. B.

    1973-01-01

    An electrohydrodynamic heat pipe of radical design is proposed which substitutes polarization electrohydrodynamic force effects for capillarity in collecting, guiding, and pumping a condensate liquid phase. The discussed device is restricted to the use of dielectric liquids as working fluids. Because of the relatively poor thermal transport properties of these liquids, capillary heat pipes using these liquids have not been high performance devices. The employment of the electrohydrodynamic concept should enhance this performance and help fill the performance gap that exists in the temperature range from 250 F to 750 F for 'conventional' capillary heat pipes.

  2. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A

    2011-01-01

    Pipe Drafting and Design, Third Edition provides step-by-step instructions to walk pipe designers, drafters, and students through the creation of piping arrangement and isometric drawings. It includes instructions for the proper drawing of symbols for fittings, flanges, valves, and mechanical equipment. More than 350 illustrations and photographs provide examples and visual instructions. A unique feature is the systematic arrangement of drawings that begins with the layout of the structural foundations of a facility and continues through to the development of a 3-D model. Advanced chapters

  3. Microstructure influence on fatigue behaviour of austenitic stainless steels with high molybdenum content; Influencia de la microestructura en el comportamiento a fatiga de aceros inoxidables austeniticos con alto contenido en molibdeno

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J.; Gamboa, R.; Ranninger, C.

    2006-07-01

    Austenitic stainless steels with molybdenum present high mechanical properties and corrosion resistance to aggressive environments. These steels have been used to tank and vessel components for high liquids as phosphoric, nitric and sulphuric acids. These materials with low carbon and nitrogen addition have been proposed candidates as structural materials for the international thermonuclear experimental reactor (ITER) in-vessel components. Molybdenum addition in austenitic stainless steel improves mechanical and corrosion properties, but with it can produce the presence of nitrogen microstructure modifications by presence or precipitation of second phases. This paper summarises the fatigue and corrosion fatigue behaviour of two 317LN stainless steels with different microstructure. Fully austenitic steel microstructure show better fatigue, corrosion fatigue resistance and better ductility than austenitic steel with delta ferrite microstructure, mainly at low stresses. (Author)

  4. An electrohydrodynamic heat pipe

    Science.gov (United States)

    Jones, T. B.

    1972-01-01

    Dielectric liquid for transfer of heat provides liquid flow from the condenser section to the evaporator section in conventional heat pipes. Working fluid is guided or pumped by an array of wire electrodes connected to a high-voltage source.

  5. Silicon Heat Pipe Array

    Science.gov (United States)

    Yee, Karl Y.; Ganapathi, Gani B.; Sunada, Eric T.; Bae, Youngsam; Miller, Jennifer R.; Beinsford, Daniel F.

    2013-01-01

    Improved methods of heat dissipation are required for modern, high-power density electronic systems. As increased functionality is progressively compacted into decreasing volumes, this need will be exacerbated. High-performance chip power is predicted to increase monotonically and rapidly with time. Systems utilizing these chips are currently reliant upon decades of old cooling technology. Heat pipes offer a solution to this problem. Heat pipes are passive, self-contained, two-phase heat dissipation devices. Heat conducted into the device through a wick structure converts the working fluid into a vapor, which then releases the heat via condensation after being transported away from the heat source. Heat pipes have high thermal conductivities, are inexpensive, and have been utilized in previous space missions. However, the cylindrical geometry of commercial heat pipes is a poor fit to the planar geometries of microelectronic assemblies, the copper that commercial heat pipes are typically constructed of is a poor CTE (coefficient of thermal expansion) match to the semiconductor die utilized in these assemblies, and the functionality and reliability of heat pipes in general is strongly dependent on the orientation of the assembly with respect to the gravity vector. What is needed is a planar, semiconductor-based heat pipe array that can be used for cooling of generic MCM (multichip module) assemblies that can also function in all orientations. Such a structure would not only have applications in the cooling of space electronics, but would have commercial applications as well (e.g. cooling of microprocessors and high-power laser diodes). This technology is an improvement over existing heat pipe designs due to the finer porosity of the wick, which enhances capillary pumping pressure, resulting in greater effective thermal conductivity and performance in any orientation with respect to the gravity vector. In addition, it is constructed of silicon, and thus is better

  6. Stuck pipe prediction

    KAUST Repository

    Alzahrani, Majed

    2016-03-10

    Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

  7. Nanostructured Bainite-Austenite Steel for Armours Construction

    Directory of Open Access Journals (Sweden)

    Burian W.

    2014-10-01

    Full Text Available Nanostructured bainite-austenite steels are applied in the armours construction due to their excellent combination of strength and ductility which enables to lower the armour weight and to improve the protection efficiency. Mechanical properties of the bainite-austenite steels can be controlled in the wide range by chemical composition and heat treatment. In the paper the results of investigation comprising measuring of quasi - static mechanical properties, dynamic yield stress and firing tests of bainite-austenite steel NANOS-BA® are presented. Reported results show that the investigated bainite-austenite steel can be used for constructing add-on armour and that the armour fulfils requirements of protection level 2 of STANAG 4569. Obtained reduction in weight of the tested NANOS-BA® plates in comparison with the present solutions is about 30%.

  8. MODULATED STRUCTURES AND ORDERING STRUCTURES IN ALLOYING AUSTENITIC MANGANESE STEEL

    Institute of Scientific and Technical Information of China (English)

    L. He; Z.H. Jin; J.D. Lu

    2001-01-01

    The microstructure of Fe-10Mn-2Cr-1.5C alloy has been investigated with transmission electron microscopy and X-ray diffractometer. The superlattice diffraction spots and satellite reflection pattrens have been observed in the present alloy, which means the appearence of the ordering structure and modulated structure in the alloy. It is also proved by X-ray diffraction analysis that the austenite in the alloy is more stable than that in traditional austenitic manganese steel. On the basis of this investigation,it is suggested that the C-Mn ordering clusters exist in austenitic manganese steel and the chromium can strengthen this effect by linking the weaker C-Mn couples together,which may play an important role in work hardening of austenitic manganese steel.

  9. Research on Mediate Temperature Decomposition of High Nitrogen Austenite

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-ling; BEI Duo-hui; HU Ming-juan; ZHU Zu-chang

    2004-01-01

    The decomposed products from high nitrogen austenite aging at 225℃ were investigated by TEM. It is found that the shape of decomposition products inside the austenite grains is not regular and not strictly oriented. Preferential nucleation of γ-Fe4N at dislocations and grain boundaries has been observed. It also has been found that during the first stage of the high nitrogen austenite decomposition a large quantity of ultra-fine γ-Fe4N precipitate inside the parent austenite, which has been thought to be the undecomposed region before. The ultimate products are composed of highly dispersed α-Fe and γ-Fe4N, with both of them maintaining nanometer scale. The micro-hardness of them can be as high as900HV.

  10. Heat pipe dynamic behavior

    Science.gov (United States)

    Issacci, F.; Roche, G. L.; Klein, D. B.; Catton, I.

    1988-01-01

    The vapor flow in a heat pipe was mathematically modeled and the equations governing the transient behavior of the core were solved numerically. The modeled vapor flow is transient, axisymmetric (or two-dimensional) compressible viscous flow in a closed chamber. The two methods of solution are described. The more promising method failed (a mixed Galerkin finite difference method) whereas a more common finite difference method was successful. Preliminary results are presented showing that multi-dimensional flows need to be treated. A model of the liquid phase of a high temperature heat pipe was developed. The model is intended to be coupled to a vapor phase model for the complete solution of the heat pipe problem. The mathematical equations are formulated consistent with physical processes while allowing a computationally efficient solution. The model simulates time dependent characteristics of concern to the liquid phase including input phase change, output heat fluxes, liquid temperatures, container temperatures, liquid velocities, and liquid pressure. Preliminary results were obtained for two heat pipe startup cases. The heat pipe studied used lithium as the working fluid and an annular wick configuration. Recommendations for implementation based on the results obtained are presented. Experimental studies were initiated using a rectangular heat pipe. Both twin beam laser holography and laser Doppler anemometry were investigated. Preliminary experiments were completed and results are reported.

  11. Heat pipe reactors for space power applications

    Science.gov (United States)

    Koenig, D. R.; Ranken, W. A.; Salmi, E. W.

    1977-01-01

    A family of heat pipe reactors design concepts has been developed to provide heat to a variety of electrical conversion systems. Three power plants are described that span the power range 1-500 kWe and operate in the temperature range 1200-1700 K. The reactors are fast, compact, heat-pipe cooled, high-temperature nuclear reactors fueled with fully enriched refractory fuels, UC-ZrC or UO2. Each fuel element is cooled by an axially located molybdenum heat pipe containing either sodium or lithium vapor. Virtues of the reactor designs are the avoidance of single-point failure mechanisms, the relatively high operating temperature, and the expected long lifetimes of the fuel element components.

  12. Development of solutions to benchmark piping problems

    Energy Technology Data Exchange (ETDEWEB)

    Reich, M; Chang, T Y; Prachuktam, S; Hartzman, M

    1977-12-01

    Benchmark problems and their solutions are presented. The problems consist in calculating the static and dynamic response of selected piping structures subjected to a variety of loading conditions. The structures range from simple pipe geometries to a representative full scale primary nuclear piping system, which includes the various components and their supports. These structures are assumed to behave in a linear elastic fashion only, i.e., they experience small deformations and small displacements with no existing gaps, and remain elastic through their entire response. The solutions were obtained by using the program EPIPE, which is a modification of the widely available program SAP IV. A brief outline of the theoretical background of this program and its verification is also included.

  13. Thermal control of electronic equipment by heat pipes; Controle thermique de composants electroniques par caloducs

    Energy Technology Data Exchange (ETDEWEB)

    Groll, M.; Schneider, M. [Stuttgart Univ. (Germany). Inst. fuer Kernenergetik und Energiesysteme; Sartre, V.; Chaker Zaghdoudi, M.; Lallemand, M. [Institut National des Sciences Appliquees (INSA), 69 - Villeurbanne (France). Centre de Thermique de Lyon, Upresa CNRS

    1998-05-01

    In the frame of the BRITE-EURAM european programme (KHIEPCOOL project), a literature survey on the main beat pipe and micro heat pipe technologies developed for thermal control of electronic equipment has been carried out. The conventional heat pipes are cylindrical, flat or bellow tubes, using wicks or axial grooves as capillary structures. In the field of micro heat pipes, the component interconnection substrate. The best performances were achieved with Plesch`s axially grooved flat miniature heat pipe, which is able to transfer a heat flux of about 60 W.cm{sup -2}. Theoretical models have shown that the performance of micro heat pipe arrays increase with increasing tube diameter, decreasing tube length and increasing heat pipe density. The heat pipe technologies are classified and compared according to their geometry and location in the system. A list of about 150 references, classified according to their subjects, is presented. (authors) 160 refs.

  14. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y. [Argonne National Lab. (ANL), Argonne, IL (United States); Chopra, O. K. [Argonne National Lab. (ANL), Argonne, IL (United States); Gruber, Eugene E. [Argonne National Lab. (ANL), Argonne, IL (United States); Shack, William J. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2010-06-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (≤3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC

  15. 76 FR 17819 - Circular Welded Austenitic Stainless Pressure Pipe From the People's Republic of China...

    Science.gov (United States)

    2011-03-31

    ... for labor. During this review, the Department identified India, the Philippines, Indonesia, Thailand... Chinese entity, as its primary shareholder.\\13\\ \\13\\ See Jiuli TC's Section A response, dated June 7, 2010... applicable legislative enactments ] decentralizing control of Chinese companies; and (3) the...

  16. An assessment of seismic margins in nuclear plant piping

    Energy Technology Data Exchange (ETDEWEB)

    Chen, W.P.; Jaquay, K.R. [Energy Technology Engineering Center, Canoga Park, CA (United States); Chokshi, N.C.; Terao, D. [Nuclear Regulatory Commission, Washington DC (United States)

    1996-03-01

    Interim results of an ongoing program to assist the U.S. Nuclear Regulatory Commission (NRC) in developing regulatory positions on the seismic analyses of piping and overall safety margins of piping systems are reported. Results of: (1) reviews of seismic testing of piping components performed as part of the Electric Power Research Institute (EPRI)/NRC Piping and Fitting Dynamic Reliability (PFDR) Program, and (2) assessments of safety margins inherent in the ASME Code, Section III, piping seismic design criteria as revised by the 1994 Addenda are reported. The reviews indicate that the margins inherent in the revised criteria may be less than acceptable and that modifications to these criteria may be required.

  17. Heat pipe radiator. [for spacecraft waste heat rejection

    Science.gov (United States)

    Swerdling, B.; Alario, J.

    1973-01-01

    A 15,000 watt spacecraft waste heat rejection system utilizing heat pipe radiator panels was investigated. Of the several concepts initially identified, a series system was selected for more in-depth analysis. As a demonstration of system feasibility, a nominal 500 watt radiator panel was designed, built and tested. The panel, which is a module of the 15,000 watt system, consists of a variable conductance heat pipe (VCHP) header, and six isothermalizer heat pipes attached to a radiating fin. The thermal load to the VCHP is supplied by a Freon-21 liquid loop via an integral heat exchanger. Descriptions of the results of the system studies and details of the radiator design are included along with the test results for both the heat pipe components and the assembled radiator panel. These results support the feasibility of using heat pipes in a spacecraft waste heat rejection system.

  18. A review of irradiation effects on LWR core internal materials - IASCC susceptibility and crack growth rates of austenitic stainless steels

    Science.gov (United States)

    Chopra, O. K.; Rao, A. S.

    2011-02-01

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of light water reactor (LWR) pressure vessels because of their relatively high strength, ductility, and fracture toughness. However, exposure to neutron irradiation for extended periods changes the microstructure (radiation hardening) and microchemistry (radiation-induced segregation) of these steels, and degrades their fracture properties. Irradiation-assisted stress corrosion cracking (IASCC) is another degradation process that affects LWR internal components exposed to neutron radiation. The existing data on irradiated austenitic SSs were reviewed to evaluate the effects of key parameters such as material composition, irradiation dose, and water chemistry on IASCC susceptibility and crack growth rates of these materials in LWR environments. The significance of microstructural and microchemistry changes in the material on IASCC susceptibility is also discussed. The results are used to determine (a) the threshold fluence for IASCC and (b) the disposition curves for cyclic and IASCC growth rates for irradiated SSs in LWR environments.

  19. Elastic interaction between twins during tensile deformation of austenitic stainless steel

    DEFF Research Database (Denmark)

    Juul, Nicolai Ytterdal; Winther, Grethe; Dale, Darren

    2016-01-01

    In austenite, the twin boundary normal is a common elastically stiff direction shared by the two twins, which may induce special interactions. By means of three-dimensional X-ray diffraction this elastic interaction has been analysed and compared to grains separated by conventional grain boundaries....... However, the components of the Type II stress normal to the twin boundary plane exhibit the same large variations as for the grain boundaries. Elastic grain interactions are therefore complex and must involve the entire set of neighbouring grains. The elastic-regime stress along the tensile direction...

  20. Austenite Formation from Martensite in a 13Cr6Ni2Mo Supermartensitic Stainless Steel

    OpenAIRE

    2016-01-01

    The influence of austenitization treatment of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) on austenite formation during reheating and on the fraction of austenite retained after tempering treatment is measured and analyzed. The results show the formation of austenite in two stages. This is probably due to inhomogeneous distribution of the austenite-stabilizing elements Ni and Mn, resulting from their slow diffusion from martensite into austenite and carbide and nitride dis...

  1. Correlation between magnetic field quality and mechanical components of the Large Hadron Collider main dipoles

    Energy Technology Data Exchange (ETDEWEB)

    Bellesia, B

    2006-12-15

    The 1234 superconducting dipoles of the Large Hadron Collider, working at a cryogenic temperature of 1.9 K, must guarantee a high quality magnetic field to steer the particles inside the beam pipe. Magnetic field measurements are a powerful way to detect assembly faults that could limit magnet performances. The aim of the thesis is the analysis of these measurements performed at room temperature during the production of the dipoles. In a large scale production the ideal situation is that all the magnets produced were identical. However all the components constituting a magnet are produced with certain tolerance and the assembly procedures are optimized during the production; due to these the reality drifts away from the ideal situation. We recollected geometrical data of the main components (superconducting cables, coil copper wedges and austenitic steel coil collars) and coupling them with adequate electro-magnetic models we reconstructed a multipolar field representation of the LHC dipoles defining their critical components and assembling procedures. This thesis is composed of 3 main parts: 1) influence of the geometry and of the assembling procedures of the dipoles on the quality of the magnetic field, 2) the use of measurement performed on the dipoles in the assembling step in order to solve production issues and to understand the behaviour of coils during the assembling step, and 3) a theoretical study of the uncertain harmonic components of the magnetic field in order to assess the dipole production.

  2. Equi-biaxial loading effect on austenitic stainless steel fatigue life

    Directory of Open Access Journals (Sweden)

    C. Gourdin

    2016-10-01

    Full Text Available Fatigue lifetime assessment is essential in the design of structures. Under-estimated predictions may result in unnecessary in service inspections. Conversely, over-estimated predictions may have serious consequences on the integrity of structures. In some nuclear power plant components, the fatigue loading may be equibiaxial because of thermal fatigue. So the potential impact of multiaxial loading on the fatigue life of components is a major concern. Meanwhile, few experimental data are available on austenitic stainless steels. It is essential to improve the fatigue assessment methodologies to take into account the potential equi-biaxial fatigue damage. Hence this requires obtaining experimental data on the considered material with a strain tensor in equibiaxial tension. Two calibration tests (with strain gauges and image correlation were used to obtain the relationship between the imposed deflection and the radial strain on the FABIME2 specimen. A numerical study has confirmed this relationship. Biaxial fatigue tests are carried out on two austenitic stainless steels for different values of the maximum deflection, and with a load ratio equal to -1. The interpretation of the experimental results requires the use of an appropriate definition of strain equivalent. In nuclear industry, two kinds of definition are used: von Mises and TRESCA strain equivalent. These results have permitted to estimate the impact of the equibiaxiality on the fatigue life of components

  3. Microstructural studies of advanced austenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Todd, J. A.; Ren, Jyh-Ching [University of Southern California, Los Angeles, CA (USA). Dept. of Materials Science

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  4. Heat-pipe Earth.

    Science.gov (United States)

    Moore, William B; Webb, A Alexander G

    2013-09-26

    The heat transport and lithospheric dynamics of early Earth are currently explained by plate tectonic and vertical tectonic models, but these do not offer a global synthesis consistent with the geologic record. Here we use numerical simulations and comparison with the geologic record to explore a heat-pipe model in which volcanism dominates surface heat transport. These simulations indicate that a cold and thick lithosphere developed as a result of frequent volcanic eruptions that advected surface materials downwards. Declining heat sources over time led to an abrupt transition to plate tectonics. Consistent with model predictions, the geologic record shows rapid volcanic resurfacing, contractional deformation, a low geothermal gradient across the bulk of the lithosphere and a rapid decrease in heat-pipe volcanism after initiation of plate tectonics. The heat-pipe Earth model therefore offers a coherent geodynamic framework in which to explore the evolution of our planet before the onset of plate tectonics.

  5. PE 100 pipe systems

    CERN Document Server

    Brömstrup, Heiner

    2012-01-01

    English translation of the 3rd edition ""Rohrsysteme aus PE 100"". Because of the considerably increased performance, pipe and pipe systems made from 100 enlarge the range of applications in the sectors of gas and water supply, sewage disposal, industrial pipeline construction and in the reconstruction and redevelopment of defective pipelines (relining). This book applies in particular to engineers, technicians and foremen working in the fields of supply, disposal and industry. Subject matters of the book are all practice-relevant questions regarding the construction, operation and maintenance

  6. In situ observations of austenite grain growth in Fe-C-Mn-Si super bainitic steel

    Institute of Scientific and Technical Information of China (English)

    Feng Liu; Guang Xu; Yu-long Zhang; Hai-jiang Hu; Lin-xin Zhou; Zheng-liang Xue

    2013-01-01

    In situ observations of austenite grain growth in Fe-C-Mn-Si super bainitic steel were conducted on a high-temperature laser scanning confocal microscope during continuous heating and subsequent isothermal holding at 850, 1000, and 1100◦C for 30 min. A grain growth model was proposed based on experimental results. It is indicated that the austenite grain size increases with austenitizing temperature and holding time. When the austenitizing temperature is above 1100◦C, the austenite grains grow rapidly, and abnormal austenite grains occur. In addition, the eff ect of heating rate on austenite grain growth was investigated, and the relation between austenite grains and bainite morphology after bainitic transformations was also discussed.

  7. INFLUENCE OF ABNORMAL AUSTENITE GRAIN GRAIN GROWTH IN QUENCHED ABNT 5135 STEEL

    Directory of Open Access Journals (Sweden)

    Camila de Brito Ferreira

    2015-03-01

    Full Text Available Grain size in the steels is a relevant aspect in quenching and tempering heat treatments. It is known that high austenitizing temperature and long time provide an increase in austenitic grain sizes. Likewise, after hardening of low alloy steel, the microstructure consists of martensite and a volume fraction of retained austenite. This paper evaluates the influence of austenite grain size on the volume fraction of retained austenite measured by metallographic analyses and X-ray diffraction. The Mi and Mf temperatures were calculated using an empirical equation and experimentally determined by differential thermal analysis. The mechanical behavior of the steel was evaluated by Vickers microhardness testing. Differently from other results published in the literature that steel hardenability increases with the austenite grain size, it was observed that the increase in austenite grain promotes greater volume fraction of retained austenite after water quenching.

  8. A Process for the Development of Rapid Prototype Light Pipes

    Science.gov (United States)

    2015-09-01

    power on/off, GPS receiver power, onboard data recorder status, battery health, etc. Previously developed systems used light-emitting diodes (LEDs...PCB) to the exterior of a housing. Light pipes allow the use of robust PCB-mounted LEDs even if the entire circuit board is enclosed . This...light pipe is shown in the Appendix. The modeled component consists of cavities to tightly enclose the board-mounted LEDs and rods to transmit the

  9. Automated Flaw Detection Scheme For Cast Austenitic Stainless Steel Weld Specimens Using Hilbert Huang Transform Of Ultrasonic Phased Array Data

    Energy Technology Data Exchange (ETDEWEB)

    Khan, T.; Majumdar, Shantanu; Udpa, L.; Ramuhalli, Pradeep; Crawford, Susan L.; Diaz, Aaron A.; Anderson, Michael T.

    2012-01-01

    The objective of this work is to develop processing algorithms to detect and localize the flaws using NDE ultrasonic data. Data was collected using cast austenitic stainless steel (CASS) weld specimens on-loan from the U.S. nuclear power industry’s Pressurized Water Reactor Owners Group (PWROG) specimen set. Each specimen consists of a centrifugally cast stainless steel (CCSS) pipe section welded to a statically cast (SCSS) or wrought (WRSS) section. The paper presents a novel automated flaw detection and localization scheme using low frequency ultrasonic phased array inspection signals in the weld and heat affected zone of the base materials. The major steps of the overall scheme are preprocessing and region of interest (ROI) detection followed by the Hilbert Huang transform (HHT) of A-scans in the detected ROIs. HHT offers time-frequency-energy distribution for each ROI. The accumulation of energy in a particular frequency band is used as a classification feature for the particular ROI.

  10. [Piping cinnamon] 791

    OpenAIRE

    W L H Skeen and Co

    2003-01-01

    279 x 211 mm. Showing female workers making cinnamon pipes. The cinnamon is placed on a low tripod formed from four sticks, and steadied with the operator's foot while the cuticle is scraped off with a small curved knife. Annotated '791' on the bottom right hand corner of the photograph. Date approximate.

  11. Kinetics of austenite formation during continuous heating in a low carbon steel

    OpenAIRE

    Oliveira, Fernando Lucas Gonçalves e; Andrade, Margareth Spangler; Cota, André Barros

    2007-01-01

    The kinetics and microstructural evolution of austenite formation in a low carbon steel, with initial microstructure composed of ferrite and pearlite, were studied during continuous heating, by using dilatometric analysis and measurements of microstructural parameters. The formation of austenite was observed to occur in two stages: (a) pearlite dissolution and (b) ferrite to austenite transformation. The critical temperatures of austenite formation in continuous heating increase with increasi...

  12. Influence of cooling conditions and amount of retained austenite on the fracture of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    VYACHESLAV GORYANY

    2008-01-01

    Full Text Available SEM Analysis of fracture surfaces from tensile test specimens of thick-walled, austempered ductile irons (diameter 160 mm shows different fracture behavior depending on the austenite retained in the matrix. The results show ductile fractures only in areas containing retained austenite sections. In section areas without or with a very low content of retained austenite, only brittle fracture without any plastic deformation occurs. The content of retained austenite determines the amount of ductile fracture in the microstructure.

  13. High Energy Rate Forming Induced Phase Transition in Austenitic Steel

    Science.gov (United States)

    Kovacs, T.; Kuzsella, L.

    2017-02-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea means indirect hardening setup. Austenitic stainless steels have high plasticity and can be cold formed easily. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness [1]. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  14. Nickel-free austenitic stainless steels for medical applications

    Directory of Open Access Journals (Sweden)

    Ke Yang and Yibin Ren

    2010-01-01

    Full Text Available The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength and good plasticity, better corrosion and wear resistances, and superior biocompatibility compared to the currently used 316L stainless steel, the newly developed high-nitrogen nickel-free stainless steel is a reliable substitute for the conventional medical stainless steels.

  15. Probabilistic Risk Assessment: Piping Fragility due to Earthquake Fault Mechanisms

    Directory of Open Access Journals (Sweden)

    Bu Seog Ju

    2015-01-01

    Full Text Available A lifeline system, serving as an energy-supply system, is an essential component of urban infrastructure. In a hospital, for example, the piping system supplies elements essential for hospital operations, such as water and fire-suppression foam. Such nonstructural components, especially piping systems and their subcomponents, must remain operational and functional during earthquake-induced fires. But the behavior of piping systems as subjected to seismic ground motions is very complex, owing particularly to the nonlinearity affected by the existence of many connections such as T-joints and elbows. The present study carried out a probabilistic risk assessment on a hospital fire-protection piping system’s acceleration-sensitive 2-inch T-joint sprinkler components under seismic ground motions. Specifically, the system’s seismic capacity, using an experimental-test-based nonlinear finite element (FE model, was evaluated for the probability of failure under different earthquake-fault mechanisms including normal fault, reverse fault, strike-slip fault, and near-source ground motions. It was observed that the probabilistic failure of the T-joint of the fire-protection piping system varied significantly according to the fault mechanisms. The normal-fault mechanism led to a higher probability of system failure at locations 1 and 2. The strike-slip fault mechanism, contrastingly, affected the lowest fragility of the piping system at a higher PGA.

  16. Effects of Thermocapillary Forces during Welding of 316L-Type Wrought, Cast and Powder Metallurgy Austenitic Stainless Steels

    CERN Document Server

    Sgobba, Stefano

    2003-01-01

    The Large Hadron Collider (LHC) is now under construction at the European Organization for Nuclear Research (CERN). This 27 km long accelerator requires 1248 superconducting dipole magnets operating at 1.9 K. The cold mass of the dipole magnets is closed by a shrinking cylinder with two longitudinal welds and two end covers at both extremities of the cylinder. The end covers, for which fabrication by welding, casting or Powder Metallurgy (PM) was considered, are dished-heads equipped with a number of protruding nozzles for the passage of the different cryogenic lines. Structural materials and welds must retain high strength and toughness at cryogenic temperature. AISI 316L-type austenitic stainless steel grades have been selected because of their mechanical properties, ductility, weldability and stability of the austenitic phase against low-temperature spontaneous martensitic transformation. 316LN is chosen for the fabrication of the end covers, while the interconnection components to be welded on the protrud...

  17. Recrystallization and formation of austenite in deformed lath martensitic structure of low carbon steels

    Science.gov (United States)

    Tokizane, M.; Matsumura, N.; Tsuzaki, K.; Maki, T.; Tamura, I.

    1982-08-01

    The effect of prior deformation on the processes of tempering and austenitizing of lath martensite was studied by using low carbon steels. The recrystallization of as-quenched lath martensite was not observed on tempering while the deformed lath martensite easily recrystallized. The behavior of austenite formation in deformed specimens was different from that in as-quenched specimens because of the recrystallization of deformed lath martensite. The austenitizing behavior (and thus the austenite grain size) in deformed specimens was controlled by the competition of austenite formation with the recrystallization of lath martensite. In the case of as-quenched (non-deformed) lath martensite, the austenite particles were formed preferentially at prior austenite grain boundaries and then formed within the austenite grains mainly along the packet, block, and lath boundaries. On the other hand, in the case of lightly deformed (30 to 50 pct) lath martensite, the recrystallization of the matrix rapidly progressed prior to the formation of austenite, and the austenite particles were formed mainly at the boundaries of fairly fine recrystallized ferrite grains. When the lath martensite was heavily deformed (75 to 84 pct), the austenite formation proceeded almost simultaneously with the recrystallization of lath martensite. In such a situation, very fine austenite grain structure was obtained most effectively.

  18. Laser etching of austenitic stainless steels for micro-structural evaluation

    Science.gov (United States)

    Baghra, Chetan; Kumar, Aniruddha; Sathe, D. B.; Bhatt, R. B.; Behere, P. G.; Afzal, Mohd

    2015-06-01

    Etching is a key step in metallography to reveal microstructure of polished specimen under an optical microscope. A conventional technique for producing micro-structural contrast is chemical etching. As an alternate, laser etching is investigated since it does not involve use of corrosive reagents and it can be carried out without any physical contact with sample. Laser induced etching technique will be beneficial especially in nuclear industry where materials, being radioactive in nature, are handled inside a glove box. In this paper, experimental results of pulsed Nd-YAG laser based etching of few austenitic stainless steels such as SS 304, SS 316 LN and SS alloy D9 which are chosen as structural material for fabrication of various components of upcoming Prototype Fast Breeder Reactor (PFBR) at Kalpakkam India were reported. Laser etching was done by irradiating samples using nanosecond pulsed Nd-YAG laser beam which was transported into glass paneled glove box using optics. Experiments were carried out to understand effect of laser beam parameters such as wavelength, fluence, pulse repetition rate and number of exposures required for etching of austenitic stainless steel samples. Laser etching of PFBR fuel tube and plug welded joint was also carried to evaluate base metal grain size, depth of fusion at welded joint and heat affected zone in the base metal. Experimental results demonstrated that pulsed Nd-YAG laser etching is a fast and effortless technique which can be effectively employed for non-contact remote etching of austenitic stainless steels for micro-structural evaluation.

  19. Austenite and ferrite grain size evolution in plain carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Militzer, M.; Giumelli, A.; Hawbolt, E.B.; Meadowcroft, T.R. [British Columbia Univ., Vancouver, BC (Canada)

    1995-01-01

    Grain size evolution in a 0.17%C, 0.74%Mn plain carbon steel is investigated using a Gleeble 1500 thermomechanical simulator. Austenite grain growth measurements in the temperature range from 900 to 1150{degrees}C have been used to validate the Abbruzzese and Luecke model, which is recommended for simulating grain growth during reheating. For run-out table conditions, the ferrite grain size decreases from 1l{mu}m to 4{mu}m when the cooling rate from the austenite is increased from 1 to 80{degrees}C/s.

  20. Oxidation resistant high creep strength austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  1. Irradiation creep and swelling of various austenitic alloys irradiated in PFR and FFTF

    Energy Technology Data Exchange (ETDEWEB)

    Garner, F.A.; Toloczko, M.B. [Pacific Northwest National Lab., Richland, WA (United States)] [and others

    1996-10-01

    In order to use data from surrogate neutron spectra for fusion applications, it is necessary to analyze the impact of environmental differences on property development. This is of particular importance in the study of irradiation creep and its interactions with void swelling, especially with respect to the difficulty of separation of creep strains from various non-creep strains. As part of an on-going creep data rescue and analysis effort, the current study focuses on comparative irradiations conducted on identical gas-pressurized tubes produced and constructed in the United States from austenitic steels (20% CW 316 and 20% CW D9), but irradiated in either the Prototype Fast Reactor (PFR) in the United Kingdom or the Fast Flux Test Facility in the United States. In PFR, Demountable Subassemblies (DMSA) serving as heat pipes were used without active temperature control. In FFTF the specimens were irradiated with active ({+-}{degrees}5C) temperature control. Whereas the FFTF irradiations involved a series of successive side-by-side irradiation, measurement and reinsertion of the same series of tubes, the PFR experiment utilized simultaneous irradiation at two axial positions in the heat pipe to achieve different fluences at different flux levels. The smaller size of the DMSA also necessitated a separation of the tubes at a given flux level into two groups (low-stress and high-stress) at slightly different axial positions, where the flux between the two groups varied {le}10%. Of particular interest in this study was the potential impact of the two types of separation on the derivation of creep coefficients.

  2. Piping structural design for the ITER thermal shield manifold

    Energy Technology Data Exchange (ETDEWEB)

    Noh, Chang Hyun, E-mail: chnoh@nfri.re.kr [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Chung, Wooho, E-mail: whchung@nfri.re.kr [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Nam, Kwanwoo; Kang, Kyoung-O. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Bae, Jing Do; Cha, Jong Kook [Korea Marine Equipment Research Institute, Busan 606-806 (Korea, Republic of); Kim, Kyoung-Kyu [Mecha T& S, Jinju-si 660-843 (Korea, Republic of); Hamlyn-Harris, Craig; Hicks, Robby; Her, Namil; Jun, Chang-Hoon [ITER Organization, Route de Vinon-sur-Verdon, CS 90 046, 13067 St. Paul Lez Durance Cedex (France)

    2015-10-15

    Highlights: • We finalized piping design of ITER thermal shield manifold for procurement. • Support span is determined by stress and deflection limitation. • SQP, which is design optimization method, is used for the pipe design. • Benchmark analysis is performed to verify the analysis software. • Pipe design is verified by structural analyses. - Abstract: The thermal shield (TS) provides the thermal barrier in the ITER tokamak to minimize heat load transferred by thermal radiation from the hot components to the superconducting magnets operating at 4.2 K. The TS is actively cooled by 80 K pressurized helium gas which flows from the cold valve box to the cooling tubes on the TS panels via manifold piping. This paper describes the manifold piping design and analysis for the ITER thermal shield. First, maximum allowable span for the manifold support is calculated based on the simple beam theory. In order to accommodate the thermal contraction in the manifold feeder, a contraction loop is designed and applied. Sequential Quadratic Programming (SQP) method is used to determine the optimized dimensions of the contraction loop to ensure adequate flexibility of manifold pipe. Global structural behavior of the manifold is investigated when the thermal movement of the redundant (un-cooled) pipe is large.

  3. Numerical and Experimental Investigations of a Rotating Heat Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Jankowski, Todd A. [Univ. of New Mexico, Albuquerque, NM (United States)

    2007-05-01

    Rotating and revolving heat pipes have been used in a variety of applications including heat pipe heat exchangers, cooling of rotating electrical machines, and heat removal in high speed cutting operations. The use of heat pipes in rotating environments has prompted many analytical, numerical, and experimental investigations of the heat transfer characteristics of these devices. Past investigations, however, have been restricted to the study of straight heat pipes. In this work, a curved rotating heat pipe is studied numerically and experimentally. In certain types of rotating machines, heat generating components, which must be cooled during normal operation, are located at some radial distance from the axis of rotation. The bent heat pipe studied here is shown to have advantages when compared to the conventional straight heat pipes in these off-axis cooling scenarios. The heat pipe studied here is built so that both the condenser and evaporator sections are parallel to the axis of rotation. The condenser section is concentric with the axis of rotation while the evaporator section can be placed in contact with off-axis heat sources in the rotating machine. The geometry is achieved by incorporating an S-shaped curve between the on-axis rotating condenser section and the off-axis revolving evaporator section. Furthermore, the heat pipe uses an annular gap wick structure. Incorporating an annular gap wick structure into the heat pipe allows for operation in a non-rotating environment. A numerical model of this rotating heat pipe is developed. The analysis is based on a two-dimensional finite-difference model of the liquid flow coupled to a one-dimensional model of the vapor flow. Although the numerical model incorporates many significant aspects of the fluid flow, the flow in the actual heat pipe is expected to be threedimensional. The rotating heat pipe with the S-shaped curve is also studied experimentally to determine how well the numerical model captures the key

  4. Investigations on the fracture toughness of austempered ductile irons austenitized at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P. Prasad; Putatunda, Susil K

    2003-05-25

    Ductile cast iron was austenitized at four different temperatures and subsequently austempered at six different temperatures. Plane strain fracture toughness was evaluated under all the heat treatment conditions and correlated with the microstructural features such as the austenite content and the carbon content of the austenite. Fracture mechanism was studied by scanning electron microscopy. It was found that the optimum austempering temperature for maximum fracture toughness decreased with increasing austenitizing temperature. This could be interpreted in terms of the microstructural features. A study of the fracture mechanism revealed that good fracture toughness is unlikely to be obtained when austempering temperature is less than half of the austenitizing temperature on the absolute scale.

  5. Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Stubbins, James [Univ. of Illinois, Urbana-Champaign, IL (United States); Heuser, Brent [Univ. of Illinois, Urbana-Champaign, IL (United States); Robertson, Ian [Kyushu Univ. (Japan); Sehitoglu, Huseyin [Univ. of Illinois, Urbana-Champaign, IL (United States); Sofronis, Petros [Kyushu Univ. (Japan); Gewirth, Andrew [Kyushu Univ. (Japan)

    2015-04-22

    This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

  6. LHCb: Beam Pipe portrait

    CERN Multimedia

    LHCb, Collaboration

    2005-01-01

    The proton beams circulate in the accelerator in Ultra High Vacuum to make them interact only with each other when colliding at the interaction point. A special beam pipe "holds" the vacuum where they pass through the LHCb detector: it has to be mechanically very strong to stand the difference in pressure between the vacuum inside it and the air in the cavern but also be as transparent as possible for the particles originating in the proton−proton collisions.

  7. LHCb: Beam Pipe

    CERN Multimedia

    LHCb, Collaboration

    2005-01-01

    The proton beams circulate in the accelerator in Ultra High Vacuum to make them interact only with each other when colliding at the interaction point. A special beam pipe "holds" the vacuum where they pass through the LHCb detector:it has to be mechanically very strong to stand the difference in pressure between the vacuum inside it and the air in the cavern but also be as transparent as possible for the particles originating in the proton−proton collisions.

  8. Pipe inspection using the pipe crawler. Innovative technology summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned.

  9. Large size austenitic stainless steel forgings for nuclear and cryogenic application - development, manufacturing and properties

    Energy Technology Data Exchange (ETDEWEB)

    Ohnishi, Keizo; Suzuki, Komei; Sato, Ikuo; Murai, Etuso (Japan Steel Works Ltd., Muroran Plant, Hokkaido (Japan))

    1992-01-01

    The high quality one-piece large austenetic stainless steel forgings are required in the several components such as nuclear reactors and run tanks for rocket engine test stand in order to assure the structural integrity and to make it easy to fabricate and inspect the components. When the austenitic stainless steel forgings are increased in size, various problems must be overcome to assure the high quality forgings. The ingot making and hot working play an important role in determining the quality of the products. In such points, the lastest manufacturing techniques such as steel making of large size ingot and hot working to get uniform and fine grains are discussed together with the fundamental data of the material properties. (orig.).

  10. Effect of shot peening on metastable austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Fargas, G., E-mail: gemma.fargas@upc.edu [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Roa, J.J.; Mateo, A. [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

    2015-08-12

    In this work, shot peening was performed in a metastable austenitic stainless steel EN 1.4318 (AISI 301LN) in order to evaluate its effect on austenite to martensite phase transformation and also the influence on the fatigue limit. Two different steel conditions were considered: annealed, i.e., with a fully austenitic microstructure, and cold rolled, consisting of a mixture of austenite and martensite. X-ray diffraction, electron back-scattered diffraction and focus ion beam, as well as nanoindentation techniques, were used to elucidate deformation mechanisms activated during shot peening and correlate with fatigue response. Results pointed out that extensive plastic deformation and phase transformation developed in annealed specimens as a consequence of shot peening. However, the increase of roughness and the generation of microcracks led to a limited fatigue limit improvement. In contrast, shot peened cold rolled specimens exhibited enhanced fatigue limit. In the latter case, the main factor that determined the influence on the fatigue response was the distance from the injector, followed successively by the exit speed of the shots and the coverage factor.

  11. Martensite Formation in Partially and Fully Austenitic Plain Carbon Steels

    NARCIS (Netherlands)

    Van Bohemen, S.M.C.; Sietsma, J.

    2009-01-01

    The progress of martensite formation in plain carbon steels Fe-0.46C, Fe-0.66C, and Fe-0.80C has been investigated by dilatometry. It is demonstrated that carbon enrichment of the remaining austenite due to intercritical annealing of Fe-0.46C and Fe-0.66C does not only depress the start temperature

  12. Accurate modelling of anisotropic effects in austenitic stainless steel welds

    Science.gov (United States)

    Nowers, O. D.; Duxbury, D. J.; Drinkwater, B. W.

    2014-02-01

    The ultrasonic inspection of austenitic steel welds is challenging due to the formation of highly anisotropic and heterogeneous structures post-welding. This is due to the intrinsic crystallographic structure of austenitic steel, driving the formation of dendritic grain structures on cooling. The anisotropy is manifested as both a `steering' of the ultrasonic beam and the back-scatter of energy due to the macroscopic granular structure of the weld. However, the quantitative effects and relative impacts of these phenomena are not well-understood. A semi-analytical simulation framework has been developed to allow the study of anisotropic effects in austenitic stainless steel welds. Frequency-dependent scatterers are allocated to a weld-region to approximate the coarse grain-structures observed within austenitic welds and imaged using a simulated array. The simulated A-scans are compared against an equivalent experimental setup demonstrating excellent agreement of the Signal to Noise (S/N) ratio. Comparison of images of the simulated and experimental data generated using the Total Focusing Method (TFM) indicate a prominent layered effect in the simulated data. A superior grain allocation routine is required to improve upon this.

  13. Effect of initial microstructure on austenite formation kinetics in high-strength experimental microalloyed steels

    Institute of Scientific and Technical Information of China (English)

    Edgar Lpez-Martnez; Octavio Vzquez-Gmez; Hctor Javier Vergara-Hernndez; Bernardo Campillo

    2015-01-01

    Austenite formation kinetics in two high-strength experimental microalloyed steels with different initial microstructures compris-ing bainite–martensite and ferrite–martensite/austenite microconstituents was studied during continuous heating by dilatometric analysis. Austenite formation occurred in two steps:(1) carbide dissolution and precipitation and (2) transformation of residual ferrite to austenite. Di-latometric analysis was used to determine the critical temperatures of austenite formation and continuous heating transformation diagrams for heating rates ranging from 0.03°C×s−1 to 0.67°C×s−1. The austenite volume fraction was fitted using the Johnson–Mehl–Avrami–Kolmogorov equation to determine the kinetic parameters k and n as functions of the heating rate. Both n and k parameters increased with increasing heat-ing rate, which suggests an increase in the nucleation and growth rates of austenite. The activation energy of austenite formation was deter-mined by the Kissinger method. Two activation energies were associated with each of the two austenite formation steps. In the first step, the austenite growth rate was controlled by carbon diffusion from carbide dissolution and precipitation;in the second step, it was controlled by the dissolution of residual ferrite to austenite.

  14. Austenite Formation from Martensite in a 13Cr6Ni2Mo Supermartensitic Stainless Steel

    Science.gov (United States)

    Bojack, A.; Zhao, L.; Morris, P. F.; Sietsma, J.

    2016-05-01

    The influence of austenitization treatment of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) on austenite formation during reheating and on the fraction of austenite retained after tempering treatment is measured and analyzed. The results show the formation of austenite in two stages. This is probably due to inhomogeneous distribution of the austenite-stabilizing elements Ni and Mn, resulting from their slow diffusion from martensite into austenite and carbide and nitride dissolution during the second, higher temperature, stage. A better homogenization of the material causes an increase in the transformation temperatures for the martensite-to-austenite transformation and a lower retained austenite fraction with less variability after tempering. Furthermore, the martensite-to-austenite transformation was found to be incomplete at the target temperature of 1223 K (950 °C), which is influenced by the previous austenitization treatment and the heating rate. The activation energy for martensite-to-austenite transformation was determined by a modified Kissinger equation to be approximately 400 and 500 kJ/mol for the first and the second stages of transformation, respectively. Both values are much higher than the activation energy found during isothermal treatment in a previous study and are believed to be effective activation energies comprising the activation energies of both mechanisms involved, i.e., nucleation and growth.

  15. Reverse Austenite Transformation and Grain Growth in a Low-Carbon Steel

    Science.gov (United States)

    Garcin, Thomas; Ueda, Keiji; Militzer, Matthias

    2017-02-01

    The mechanisms controlling the reverse austenite transformation and the subsequent grain growth are examined in a low-carbon steel during slow continuous heating. The ex-situ metallographic analysis of quenched samples is complemented by in-situ dilatometry of the phase transformation and real-time laser ultrasonic measurements of the austenite grain size. Although the initial state of the microstructure (bainite or martensite) has only limited impact on the austenite transformation temperature, it has significant influence on the mean austenite grain size and the rate of grain growth. The coarsening of austenite islands during reverse transformation occurring from the martensitic microstructure is responsible for a large austenite grain structure at the completion of the austenite formation. On the other hand, a much finer austenite grain size is obtained when the austenite transforms from the bainite microstructure. Upon further heating, the rate of austenite grain growth is limited by the presence of nanometric precipitates present in the bainite microstructure leading to a significantly finer austenite grain size. These results give important guidance for the design of thermomechanical-controlled processing of heavy-gage steel plates.

  16. Formation of Austenite During Intercritical Annealing of Dual-Phase Steels

    Science.gov (United States)

    Speich, G. R.; Demarest, V. A.; Miller, R. L.

    1981-08-01

    The formation of austenite during intercritical annealing at temperatures between 740 and 900 °C was studied in a series of 1.5 pct manganese steels containing 0.06 to 0.20 pct carbon and with a ferrite-pearlite starting microstructure, typical of most dual-phase steels. Austenite formation was separated into three stages: (1) very rapid growth of austenite into pearlite until pearlite dissolution is complete; (2) slower growth of austenite into ferrite at a rate that is controlled by carbon diffusion in austenite at high temperatures (~85O °C), and by manganese diffusion in ferrite (or along grain boundaries) at low temperatures (~750 °C); and (3) very slow final equilibration of ferrite and austenite at a rate that is controlled by manganese diffusion in austenite. Diffusion models for the various steps were analyzed and compared with experimental results.

  17. The Varying Effects of Uniaxial Compressive Stress on the Bainitic Transformation under Different Austenitization Temperatures

    Directory of Open Access Journals (Sweden)

    Mingxing Zhou

    2016-05-01

    Full Text Available In this study, thermal simulation experiments under different austenitization temperatures and different stress states were conducted. High-temperature laser scanning confocal microscopy (LSCM, thermal dilatometry, and scanning electron microscope (SEM were used to quantitatively investigate the effects of the uniaxial compressive stress on bainitic transformation at 330 °C following different austenitization temperatures. The transformation plasticity was also analyzed. It was found that the promotion degree of stress on bainitic transformation increases with the austenitization temperature due to larger prior austenite grain size as well as stronger promoting effect of mechanical driving force on selected variant growth at higher austenitization temperatures. The grain size and the yield strength of prior austenite are other important factors which influence the promotion degree of stress on bainitic transformation, besides the mechanical driving force provided by the stress. Moreover, the transformation plasticity increases with the austenitization temperature.

  18. 46 CFR 76.33-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Piping. 76.33-15 Section 76.33-15 Shipping COAST GUARD... System, Details § 76.33-15 Piping. (a) Individual pipes shall be not less than 3/4-inch standard pipe size. (b) All piping, valves, and fittings of ferrous materials shall be protected inside and...

  19. Removal of a section of the CMS beam pipe

    CERN Multimedia

    CERN Bulletin

    2013-01-01

    Over recent weeks, members of the TE-VSC group have been removing seven components of the beam pipe located at the heart of the CMS detector. The delicate operations involved have been performed in several stages as the detector opening work has progressed.   Of the seven components concerned, only the central vacuum pipe will be replaced. The other six will be stored in a special radiation-shielded area on the surface and subsequently reinstalled ready for the resumption of machine operation. The video below, which was filmed on 15 May, shows one of the seven components of the vacuum pipe - the HFCT2, located to the right of the interaction point – being brought up from the CMS cavern to the surface by the transport team at Point 5.

  20. Articulated pipes conveying fluid pulsating with high frequency

    DEFF Research Database (Denmark)

    Jensen, Jakob Søndergaard

    1999-01-01

    Stability and nonlinear dynamics of two articulated pipes conveying fluid with a high-frequency pulsating component is investigated. The non-autonomous model equations are converted into autonomous equations by approximating the fast excitation terms with slowly varying terms. The downward hanging...... pipe position will lose stability if the mean flow speed exceeds a certain critical value. Adding a pulsating component to the fluid flow is shown to stabilize the hanging position for high values of the ratio between fluid and pipe-mass, and to marginally destabilize this position for low ratios....... An approximate nonlinear solution for small-amplitude flutter oscillations is obtained using a fifth-order multiple scales perturbation method, and large-amplitude oscillations are examined by numerical integration of the autonomous model equations, using a path-following algorithm. The pulsating fluid component...

  1. Scale-bridging analysis on deformation behavior of high-nitrogen austenitic steels.

    Science.gov (United States)

    Lee, Tae-Ho; Ha, Heon-Young; Hwang, Byoungchul; Kim, Sung-Joon; Shin, Eunjoo; Lee, Jong Wook

    2013-08-01

    Scale-bridging analysis on deformation behavior of high-nitrogen austenitic Fe-18Cr-10Mn-(0.39 and 0.69)N steels was performed by neutron diffraction, electron backscattered diffraction (EBSD), and transmission electron microscopy (TEM). Two important modes of deformation were identified depending on the nitrogen content: deformation twinning in the 0.69 N alloy and strain-induced martensitic transformation in the 0.39 N alloy. The phase fraction and deformation faulting probabilities were evaluated based on analyses of peak shift and asymmetry of neutron diffraction profiles. Semi in situ EBSD measurement was performed to investigate the orientation dependence of deformation microstructure and it showed that the variants of ε martensite as well as twin showed strong orientation dependence with respect to tensile axis. TEM observation showed that deformation twin with a {111} mathematical left angle bracket 112 mathematical right angle bracket crystallographic component was predominant in the 0.69 N alloy whereas two types of strain-induced martensites (ε and α' martensites) were observed in the 0.39 N alloy. It can be concluded that scale-bridging analysis using neutron diffraction, EBSD, and TEM can yield a comprehensive understanding of the deformation mechanism of nitrogen-alloyed austenitic steels.

  2. Finite element thermal analysis of the fusion welding of a P92 steel pipe

    Directory of Open Access Journals (Sweden)

    A. H. Yaghi

    2012-05-01

    Full Text Available Fusion welding is common in steel pipeline construction in fossil-fuel power generation plants. Steel pipes in service carry steam at high temperature and pressure, undergoing creep during years of service; their integrity is critical for the safe operation of a plant. The high-grade martensitic P92 steel is suitable for plant pipes for its enhanced creep strength. P92 steel pipes are usually joined together with a similar weld metal. Martensitic pipes are sometimes joined to austenitic steel pipes using nickel based weld consumables. Welding involves severe thermal cycles, inducing residual stresses in the welded structure, which, without post weld heat treatment (PWHT, can be detrimental to the integrity of the pipes. Welding residual stresses can be numerically simulated by applying the finite element (FE method in Abaqus. The simulation consists of a thermal analysis, determining the temperature history of the FE model, followed by a sequentially-coupled structural analysis, predicting residual stresses from the temperature history.

    In this paper, the FE thermal analysis of the arc welding of a typical P92 pipe is presented. The two parts of the P92 steel pipe are joined together using a dissimilar material, made of Inconel weld consumables, producing a multi-pass butt weld from 36 circumferential weld beads. Following the generation of the FE model, the FE mesh is controlled using Model Change in Abaqus to activate the weld elements for each bead at a time corresponding to weld deposition. The thermal analysis is simulated by applying a distributed heat flux to the model, the accuracy of which is judged by considering the fusion zones in both the parent pipe as well as the deposited weld metal. For realistic fusion zones, the heat flux must be prescribed in the deposited weld pass and also the adjacent pipe elements. The FE thermal results are validated by comparing experimental temperatures measured by five thermocouples on the

  3. Structure and mechanical properties of austenitic steel after cold rolling

    Directory of Open Access Journals (Sweden)

    A. Kurc-Lisiecka

    2011-02-01

    Full Text Available Purpose: The aim of the paper is to determine the influence of the cold plastic deformation within the range 18-79% and heat treatment in a temperature range of 500 to 700°C on the microstructure and mechanical properties of austenitic stainless steel grade X5CrNi18-8.Design/methodology/approach: The investigations included observations of the microstructure on a light microscope, researches of mechanical properties in a static tensile test and hardness measurements made by Vickers’s method. The analysis of the phase composition was carried out on the basis of X-ray researches. Whereas, X-ray quantitative phase analysis was carried out by the Averbach Cohen method.Findings: Heat treatment of X5CrNi18-8 stainless steel in the range 500-700°C causes a significant decrease of the mechanical properties (Rm, Rp0.2 and increase of elongation (A. Hardness of investigated steel drops with decrease of cold working degree and increase of heat treatment temperature.Research limitations/implications: The analysis of the obtained results permits to state that the heat treatment causes an essential changes of the microstructure connected with fading of cold deformation. Heating of cold rolled austenitic stainless steels can cause a reverse transformation α’ → γ.Practical implications: Two-phase structure α’+γ of austenitic Cr-Ni steel in deformed state working at elevated temperature undergo a transformation. It significantly influences mechanical properties of steel. Austenite phase undergoes a recrystallization, while martensite α’ phase undergoes reverse transformation.Originality/value: The analytic dependence of the yield point of the investigated steel on the cold working degree in cold rolling process has been confirmed. Revealing this relation is of essential practical importance for the technology of sheetmetal forming of austenitic steel.

  4. Multileg Heat-Pipe Evaporator

    Science.gov (United States)

    Alario, J. P.; Haslett, R. A.

    1986-01-01

    Parallel pipes provide high heat flow from small heat exchanger. Six parallel heat pipes extract heat from overlying heat exchanger, forming evaporator. Vapor channel in pipe contains wick that extends into screen tube in liquid channel. Rods in each channel hold wick and screen tube in place. Evaporator compact rather than extended and more compatible with existing heat-exchanger geometries. Prototype six-pipe evaporator only 0.3 m wide and 0.71 m long. With ammonia as working fluid, transports heat to finned condenser at rate of 1,200 W.

  5. Waste heat recovery using looped heat pipes for air cooling

    Energy Technology Data Exchange (ETDEWEB)

    Lamfon, N.J.; Akyurt, M.; Najjar, Y.S.H. (King Abdulaziz Univ., Jeddah (Saudi Arabia). Mechanical Engineering Dept.)

    1994-07-01

    A scheme is described for the recovery of waste heat from stacks of gas turbine engines and the utilization of recovered energy for the cooling of ambient air. Relationships are summarized for the modeling of components of the cooling system. Samples are presented from performance data that is predicted by the model. Effect of size and design of system components, as well as operational variables on system performance, are discussed. It is concluded that the single most significant variable in the design of the looped heat-pipe recovery and utilization system is the geometry of the exhaust pipe of the gas turbine engine. (author)

  6. Study on Domestication of Ultra-Supercritical P92 Steel Pipe Fittings

    Institute of Scientific and Technical Information of China (English)

    Cong Xiangzhou; Xu Guangxin; Wei Xiao; An Jinping; Peng Xiankuan; Hui Na; Ye Qing

    2007-01-01

    @@ P92 steel pipe fittings are key components for domestic ultra-supercritical power units.Although under booming development in some countries,presently only a few foreign units under commercial operation are using P92 steel and the experience on fabrication and operation of P92 steel pipe fittings is insufficient.

  7. Deployable Pipe-Z

    Science.gov (United States)

    Zawidzki, Machi

    2016-10-01

    This paper presents a concept of deployable Pipe-Z (dPZ): a modular structural system which takes advantage of the robustness of rigid-panel mechanism and allows to create free-form links which are also reconfigurable and deployable. The concept presented can be applied for building habitats and infrastructures for human exploration of oceans and outer space. dPZ structures can adapt to changing requirements e.g. mission objectives, crew condition and technological developments. Furthermore, such lightweight and adaptable structural concept can assist in sustainable exploration development. After brief introduction, the concept of Pipe-Z (PZ) is presented. Next, the reconfigurability of PZ is explained and illustrated with continuous and collision-free transition from a PZ forming a Trefoil knot to a Figure-eight knot. The following sections introduce, explain and illustrate the folding mechanism of a single foldable Pipe-Z module (fPZM) and entire dPZ structure. The latter is illustrated with asynchronous (delayed) unfolding of a relatively complex Unknot. Several applications of PZ are suggested, namely for underwater and deep-space and surface habitats, for permanent, but in particular, temporary or emergency passages. As an example, a scenario of a failure of one of the modules of the International Space Station is presented where a rigid structure of 40 fPZMs bypasses the "dead link". A low-fidelity prototype of a 6-module octagonal dPZ is presented; several folding schemes including concentric toric rings are demonstrated. Practical issues of pressurization and packing are briefly discussed.

  8. Optimization of hot rolling process for API-X60 grade line pipe steel with lower yield/tensile ratio for ERW pipe application

    Energy Technology Data Exchange (ETDEWEB)

    Ro, K.S.; Arikere, B.; Sarkar, B.K.; Nagaraj, N.K.; Al-Shammary, S.; Al-Butairi, A. [Saudi Iron and Steel Co., Al-Jubail (Saudi Arabia)

    2004-07-01

    This paper described trials conducted to achieve a yield-to-tensile ratio lower than 0.85 for API X60 line pipes. The trials were based on the parameters affecting the mechanical and physical properties of hot-rolled coils. The production scale trials were performed by controlling: (1) finish rolling temperature; (2) coiling temperature; (3) cooling rates. The study also aimed to determine the effect of grain size and microstructure on yield-to-tensile ratios. A high reduction at approximately 1050 degrees C was provided at the roughing mill to ensure a transfer bar with a fine recrystallized austenitic grain size. A laminar cooling strategy was used to achieve a smaller grain size as well as to transform the austenites to ferrite and pearlite. A higher cooling rate (CR) was used to increase ferrite nucleation sites. Photomicrographs were used to show differences in grain size, grain shape, and the distribution of pearlite in the samples. A volume fraction analysis showed that the pearlite content varied from 8 per cent to 11 per cent in the trials. Samples for testing were collected from pipes made using a cage-forming process and a linear forming process. Results showed that the average yield strength drop from coil to pipe was 43.2 MPa, with a range of 30 to 90 MPa. Significant differences in yield strength drop were noted for the linear forming and cage forming processes. Results suggested that higher deformation temperatures combined with normal coiling temperatures and consistent water cooling patterns will provide optimum yield and tensile strengths with lower yield ratios. It was concluded that that a yield-to-tensile ratio of 0.84-0.88 can be achieved with API-X60 hot-rolled coils using the new process. 8 refs., 4 tabs., 6 figs.

  9. HPFRCC - Extruded Pipes

    DEFF Research Database (Denmark)

    Stang, Henrik; Pedersen, Carsten

    1996-01-01

    as well as structural design. Material development was carried out considering both processing requirements as well as mechanical properties of the hardened material. A micro-mechanical model for the non-linear material behavior of the hardened material based on the stress-crack width or the $\\sigma...... itself. The structural modeling of the pipe was done making direct use of the $\\sigma-w$ material characterization. The processing technique developed is a novel type of extrusion combiningease of material mixing and few requirements for material pre-processingwith a high degree of accuracy and stability...

  10. Influence of reverted austenite on the texture and magnetic properties of 350 maraging steel

    Energy Technology Data Exchange (ETDEWEB)

    Abreu, Hamilton F.G., E-mail: hamilton@ufc.br [Universidade Federal do Ceará, Campus do Pici-Bloco 729, CEP 60440-554 Fortaleza, CE (Brazil); Silva, Jean J. [Universidade Federal do Ceará, Campus do Pici-Bloco 729, CEP 60440-554 Fortaleza, CE (Brazil); Silva, Manoel R. [Universidade Federal de Itajubá, Campus Sede Itajubá/IFQ- Instituto de Física e Química, Itajubá, MG (Brazil); Gomes da Silva, Marcelo J., E-mail: mgsilva@ufc.br [Universidade Federal do Ceará, Campus do Pici-Bloco 729, CEP 60440-554 Fortaleza, CE (Brazil)

    2015-11-01

    The aging temperature to improve magnetic properties in Maraging-350 steel (Mar-350) is limited by the onset of austenite reversion. The traditional process of cooling after aging is to remove the piece from the oven and then to air cool it. The purpose of this research was to characterize the reverted austenite and to investigate the effect of cooling below the martensite start temperature (M{sub s}) on the magnetic properties. The Mar350 samples aged at temperatures above 550 °C, and subsequently cooled in liquid nitrogen presented less austenite than samples cooled in air, resulting in higher magnetization saturation and a lower coercive force. A combination of optical microscopy (OM), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD) techniques were used to characterize the presence of reverted austenite. The crystallographic texture of both martensite and reverted austenite were analyzed. The texture of the reverted austenite coincides with the texture of the parent austenite indicating that a phenomenon of texture memory is present. - Highlights: • Cooling maraging samples in liquid nitrogen reduces reverted austenite fraction. • Retained austenite increases coercive force and decreases saturation magnetization. • Reverted and parent austenites have the same crystallographic texture. • Memory effect found during reversion transformation.

  11. Real-time corrosion control system for cathodic protection of buried pipes for nuclear power plant

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Tae; Kim, Hae Woong; Kim, Young Sik [School of Materials Science and Engineering, Andong National University, Andong (Korea, Republic of); Chang, Hyun Young; Lim, Bu Taek; Park, Heung Bae [Power Engineering Research Institute, KEPCO Engineering and Construction Company, Seongnam (Korea, Republic of)

    2015-02-15

    Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.)

  12. Application defects detection in the small bore pipe using infrared thermography technique

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Kyung Won; Kim, Dong Lyul; Jung, Hyun Chul; Hong, Dong Pyo; Kim, Kyeong Suk [Chosun Univ., Gwangju (Korea, Republic of)

    2013-02-15

    In the advanced research deducted infrared thermography (IRT) test using 4 inch pipe with artificial wall thinning defect to measure on the wall thinned nuclear pipe components. This study conducted for defect detection condition of nuclear small bore pipe research using deducted condition in the advanced research. Defect process is processed by change for defect length, circumferential direction angle, wall thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacity is 1 kW, halogen lamps and Target pipe experiment performed to the distance of the changed 1 m, 1.5 m, 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. Artificial defect of 4 inch pipe is high reliability in the 2 m, but small bore pipe is in the 1.5 m from defect clearly was detected.

  13. Experimental investigation of micro heat pipe with extra fluid

    Science.gov (United States)

    Mihai, Ioan; Sprinceana, Siviu

    2016-12-01

    The thermal micro pipes which were aimed to the cooling of the electrical systems, were realized until the present day in different constructive ways. If the first thermal pipes had had at the base the thermo-siphon system [1], afterwards it had been developed the thermal micro pipes [2], thanks to their increased capacity of heat dissipation of the surfaces covered by big densities of the thermal flow. The article, presents in the first part, the physical characteristics of the elements which embody a thermal micro pipe and which generates an excess of liquid. For this it has been realized an experimental setup. Measurements were taken by aid of a laser profilometer of the coverage material in two cases. The first one considered the material without being soaked in the liquid, and for the second one, the measurements were taken when the material was supersaturated with liquid. Since the setup allows for temperature monitoring, determinations were effectuated in the vaporization, adiabatic and condensation areas. The temperature field was determined along a thermal micro pipe in the case of extra fluid. The experimental determinations allowed verifying if the method proposed by Mihai and Olariu [3], for cooling of the electronic components, through a semi active method with the share of extra fluid in the vaporization area of the thermal micro pipe, works. It was studied how the temperature modifies in the vaporization and condensation areas and by the contrast of the theoretical results obtained through the evaluation with the experimental ones.

  14. Temperature drops in heat pipes

    Energy Technology Data Exchange (ETDEWEB)

    Saatci, A.M.; Khalifa, A.M.A.; Akyurt, M.

    1986-01-01

    The role of entrainment in limiting heat pipe power handling capacity is discussed. The effect of entrainment on the measured temperature field in the integral heat pipe of a split system solar cooker is analyzed. An experimental set-up depicting a heat loop is presented, along with test results.

  15. Heat Pipe Blocks Return Flow

    Science.gov (United States)

    Eninger, J. E.

    1982-01-01

    Metal-foil reed valve in conventional slab-wick heat pipe limits heat flow to one direction only. With sink warmer than source, reed is forced closed and fluid returns to source side through annular transfer wick. When this occurs, wick slab on sink side of valve dries out and heat pipe ceases to conduct heat.

  16. Beam loss reduction by magnetic shielding using beam pipes and bellows of soft magnetic materials

    Science.gov (United States)

    Kamiya, J.; Ogiwara, N.; Hotchi, H.; Hayashi, N.; Kinsho, M.

    2014-11-01

    One of the main sources of beam loss in high power accelerators is unwanted stray magnetic fields from magnets near the beam line, which can distort the beam orbit. The most effective way to shield such magnetic fields is to perfectly surround the beam region without any gaps with a soft magnetic high permeability material. This leads to the manufacture of vacuum chambers (beam pipes and bellows) with soft magnetic materials. A Ni-Fe alloy (permalloy) was selected for the material of the pipe parts and outer bellows parts, while a ferritic stainless steel was selected for the flanges. An austenitic stainless steel, which is non-magnetic material, was used for the inner bellows for vacuum tightness. To achieve good magnetic shielding and vacuum performances, a heat treatment under high vacuum was applied during the manufacturing process of the vacuum chambers. Using this heat treatment, the ratio of the integrated magnetic flux density along the beam orbit between the inside and outside of the beam pipe and bellows became small enough to suppress beam orbit distortion. The outgassing rate of the materials with this heat treatment was reduced by one order magnitude compared to that without heat treatment. By installing the beam pipes and bellows of soft magnetic materials as part of the Japan Proton Accelerator Research Complex 3 GeV rapid cycling synchrotron beam line, the closed orbit distortion (COD) was reduced by more than 80%. In addition, a 95.5% beam survival ratio was achieved by this COD improvement.

  17. Beam loss reduction by magnetic shielding using beam pipes and bellows of soft magnetic materials

    Energy Technology Data Exchange (ETDEWEB)

    Kamiya, J., E-mail: kamiya.junichiro@jaea.go.jp; Ogiwara, N.; Hotchi, H.; Hayashi, N.; Kinsho, M.

    2014-11-01

    One of the main sources of beam loss in high power accelerators is unwanted stray magnetic fields from magnets near the beam line, which can distort the beam orbit. The most effective way to shield such magnetic fields is to perfectly surround the beam region without any gaps with a soft magnetic high permeability material. This leads to the manufacture of vacuum chambers (beam pipes and bellows) with soft magnetic materials. A Ni–Fe alloy (permalloy) was selected for the material of the pipe parts and outer bellows parts, while a ferritic stainless steel was selected for the flanges. An austenitic stainless steel, which is non-magnetic material, was used for the inner bellows for vacuum tightness. To achieve good magnetic shielding and vacuum performances, a heat treatment under high vacuum was applied during the manufacturing process of the vacuum chambers. Using this heat treatment, the ratio of the integrated magnetic flux density along the beam orbit between the inside and outside of the beam pipe and bellows became small enough to suppress beam orbit distortion. The outgassing rate of the materials with this heat treatment was reduced by one order magnitude compared to that without heat treatment. By installing the beam pipes and bellows of soft magnetic materials as part of the Japan Proton Accelerator Research Complex 3 GeV rapid cycling synchrotron beam line, the closed orbit distortion (COD) was reduced by more than 80%. In addition, a 95.5% beam survival ratio was achieved by this COD improvement.

  18. Promethus Hot Leg Piping Concept

    Energy Technology Data Exchange (ETDEWEB)

    AM Girbik; PA Dilorenzo

    2006-01-24

    The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept.

  19. Fluid structure interaction in piping systems

    Energy Technology Data Exchange (ETDEWEB)

    Svingen, Bjoernar

    1996-12-31

    The Dr. ing. thesis relates to an analysis of fluid structure interaction in piping systems in the frequency domain. The governing equations are the water hammer equations for the liquid, and the beam-equations for the structure. The fluid and structural equations are coupled through axial stresses and fluid continuity relations controlled by the contraction factor (Poisson coupling), and continuity and force relations at the boundaries (junction coupling). A computer program has been developed using the finite element method as a discretization technique both for the fluid and for the structure. This is made for permitting analyses of large systems including branches and loops, as well as including hydraulic piping components, and experiments are executed. Excitations are made in a frequency range from zero Hz and up to at least one thousand Hz. Frequency dependent friction is modelled as stiffness proportional Rayleigh damping both for the fluid and for the structure. With respect to the water hammer equations, stiffness proportional damping is seen as an artificial (bulk) viscosity term. A physical interpretation of this term in relation to transient/oscillating hydraulic pipe-friction is given. 77 refs., 72 figs., 4 tabs.

  20. Determination of leakage areas in nuclear piping

    Energy Technology Data Exchange (ETDEWEB)

    Keim, E. [Siemens/KWU, Erlangen (Germany)

    1997-04-01

    For the design and operation of nuclear power plants the Leak-Before-Break (LBB) behavior of a piping component has to be shown. This means that the length of a crack resulting in a leak is smaller than the critical crack length and that the leak is safely detectable by a suitable monitoring system. The LBB-concept of Siemens/KWU is based on computer codes for the evaluation of critical crack lengths, crack openings, leakage areas and leakage rates, developed by Siemens/KWU. In the experience with the leak rate program is described while this paper deals with the computation of crack openings and leakage areas of longitudinal and circumferential cracks by means of fracture mechanics. The leakage areas are determined by the integration of the crack openings along the crack front, considering plasticity and geometrical effects. They are evaluated with respect to minimum values for the design of leak detection systems, and maximum values for controlling jet and reaction forces. By means of fracture mechanics LBB for subcritical cracks has to be shown and the calculation of leakage areas is the basis for quantitatively determining the discharge rate of leaking subcritical through-wall cracks. The analytical approach and its validation will be presented for two examples of complex structures. The first one is a pipe branch containing a circumferential crack and the second one is a pipe bend with a longitudinal crack.

  1. First-principles study of helium, carbon, and nitrogen in austenite, dilute austenitic iron alloys, and nickel

    Science.gov (United States)

    Hepburn, D. J.; Ferguson, D.; Gardner, S.; Ackland, G. J.

    2013-07-01

    An extensive set of first-principles density functional theory calculations have been performed to study the behavior of He, C, and N solutes in austenite, dilute Fe-Cr-Ni austenitic alloys, and Ni in order to investigate their influence on the microstructural evolution of austenitic steel alloys under irradiation. The results show that austenite behaves much like other face-centered cubic metals and like Ni in particular. Strong similarities were also observed between austenite and ferrite. We find that interstitial He is most stable in the tetrahedral site and migrates with a low barrier energy of between 0.1 and 0.2 eV. It binds strongly into clusters as well as overcoordinated lattice defects and forms highly stable He-vacancy (VmHen) clusters. Interstitial He clusters of sufficient size were shown to be unstable to self-interstitial emission and VHen cluster formation. The binding of additional He and V to existing VmHen clusters increases with cluster size, leading to unbounded growth and He bubble formation. Clusters with n/m around 1.3 were found to be most stable with a dissociation energy of 2.8 eV for He and V release. Substitutional He migrates via the dissociative mechanism in a thermal vacancy population but can migrate via the vacancy mechanism in irradiated environments as a stable V2He complex. Both C and N are most stable octahedrally and exhibit migration energies in the range from 1.3 to 1.6 eV. Interactions between pairs of these solutes are either repulsive or negligible. A vacancy can stably bind up to two C or N atoms with binding energies per solute atom up to 0.4 eV for C and up to 0.6 eV for N. Calculations in Ni, however, show that this may not result in vacancy trapping as VC and VN complexes can migrate cooperatively with barrier energies comparable to the isolated vacancy. This should also lead to enhanced C and N mobility in irradiated materials and may result in solute segregation to defect sinks. Binding to larger vacancy clusters

  2. On the Mechanisms for Martensite Formation in YAG Laser Welded Austenitic NiTi

    Science.gov (United States)

    Oliveira, J. P.; Braz Fernandes, F. M.; Miranda, R. M.; Schell, N.

    2016-03-01

    Extensive work has been reported on the microstructure of laser-welded NiTi alloys either superelastic or with shape memory effect, motivated by the fact that the microstructure affects the functional properties. However, some effects of laser beam/material interaction with these alloys have not yet been discussed. This paper aims to discuss the mechanisms for the occurrence of martensite in the heat-affected zone and in the fusion zone at room temperature, while the base material is fully austenitic. For this purpose, synchrotron radiation was used together with a simple thermal analytic mathematical model. Two distinct mechanisms are proposed for the presence of martensite in different zones of a weld, which affects the mechanical and functional behavior of a welded component.

  3. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2010-07-06

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  4. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2011-08-23

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  5. Composite model of microstructural evolution in austenitic stainless steel under fast neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Stoller, R.E.; Odette, G.R.

    1986-01-01

    A rate-theory-based model has been developed which includes the simultaneous evolution of the dislocation and cavity components of the microstructure of irradiated austenitic stainless steels. Previous work has generally focused on developing models for void swelling while neglecting the time dependence of the dislocation structure. These models have broadened our understanding of the physical processes that give rise to swelling, e.g., the role of helium and void formation from critically-sized bubbles. That work has also demonstrated some predictive capability by successful calibration to fit the results of fast reactor swelling data. However, considerable uncertainty about the values of key parameters in these models limits their usefulness as predictive tools. Hence the use of such models to extrapolate fission reactor swelling data to fusion reactor conditions is compromised.

  6. The CoLaPipe--the new Cottbus large pipe test facility at Brandenburg University of Technology Cottbus-Senftenberg.

    Science.gov (United States)

    König, Franziska; Zanoun, El-Sayed; Öngüner, Emir; Egbers, Christoph

    2014-07-01

    The CoLaPipe is a novel test facility at the Department of Aerodynamics and Fluid Mechanics, Brandenburg University of Technology Cottbus-Senftenberg (BTU Cottbus-Senftenberg), set up to investigate fully developed pipe flow at high Reynolds numbers (Re(m) ⩽ 1.5 × 10(6)). The design of the CoLaPipe is closed-return with two available test sections providing a length-to-diameter ratio of L/D = 148 and L/D = 79. Within this work, we introduce the CoLaPipe and describe the various components in detail, i.e., the settling chamber, the inlet contraction, the blower, bends, and diffusers as well as the cooling system. A special feature is the numerically optimized contraction design. The applications of different measuring techniques such as hot-wire anemometry and static pressure measurements to quantitatively evaluate the mean flow characteristics and turbulence statistics are discussed as well. In addition, capabilities and limitations of available and new pipe flow facilities are presented and reconsidered based on their length-to-diameter ratio, the achieved Reynolds numbers, and the resulting spatial resolution. Here, the focus is on the facility design, the presentation of some basic characteristics, and its contribution to a reviewed list of specific questions still arising, e.g., scaling and structural behavior of turbulent pipe flow as well as the influence of the development length on turbulence investigations.

  7. Thermodynamic stability of austenitic Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2014-07-01

    Full Text Available The performed research was aimed at determining thermodynamic stability of structures of Ni-Mn-Cu cast iron castings. Examined were 35 alloys. The castings were tempered at 900 °C for 2 hours. Two cooling speeds were used: furnace-cooling and water-cooling. In the alloys with the nickel equivalent value less than 20,0 %, partial transition of austenite to martensite took place. The austenite decomposition ratio and the related growth of hardness was higher for smaller nickel equivalent value and was clearly larger in annealed castings than in hardened ones. Obtaining thermodynamically stable structure of castings requires larger than 20,0 % value of the nickel equivalent.

  8. COLD ROLLING ORTHODONTIC WIRES OF AUSTENITIC STAINLESS STEEL AISI 304

    Directory of Open Access Journals (Sweden)

    Rodrigo Santos Messner

    2013-03-01

    Full Text Available Austenitic stainless steels wires are widely used in the final stages of orthodontic treatment. The objective of this paper is to study the process of conformation of rectangular wires from round wires commercial austenitic stainless steel AISI 304 by the process of cold rolling. The wire quality is evaluated by means of dimensional analysis, microhardness measurements, tensile strength and fractographic analysis of the wires subjected to tensile tests. Also a study on the application of finite element method to simulate the process, comparing the force and rolling stress obtained in the rolling is done. The simulation results are consistent with those obtained in the actual process and the rolled wires show ductile fracture, tensile strength and dimensional variations appropriate to orthodontic standards. The fracture morphology shows the model cup-cone type besides the high deformation and hardness inherent in the cold rolling process.

  9. Autofocus imaging: Experimental results in an anisotropic austenitic weld

    Science.gov (United States)

    Zhang, J.; Drinkwater, B. W.; Wilcox, P. D.; Hunter, A.

    2012-05-01

    The quality of an ultrasonic array image, especially for anisotropic material, depends on accurate information about acoustic properties. Inaccuracy of acoustic properties causes image degradation, e.g., blurring, errors in locating of reflectors and introduction of artifacts. In this paper, for an anisotropic austenitic steel weld, an autofocus imaging technique is presented. The array data from a series of beacons is captured and then used to statistically extract anisotropic weld properties by using a Monte-Carlo inversion approach. The beacon and imaging systems are realized using two separated arrays; one acts as a series of beacons and the other images these beacons. Key to the Monte-Carlo inversion scheme is a fast forward model of wave propagation in the anisotropic weld and this is based on the Dijkstra algorithm. Using this autofocus approach a measured weld map was extracted from an austenitic weld and used to reduce location errors, initially greater than 6mm, to less than 1mm.

  10. Carbide Dissolution during Intercritical Austenitization in Bearing Steel

    Institute of Scientific and Technical Information of China (English)

    LI Hui; MI Zhenli; ZHANG Xiaolei; TANG Di; WANG Yide

    2014-01-01

    In order to investigate the carbide dissolution mechanism of high carbon-chromium bearing steel during the intercritical austenitization, the database of TCFE7 of Thermo-calc and MOBFE of DICTRA software were used to calculate the elements diffusion kinetic and the evolution law of volume fraction of carbide. DIL805A dilatometer was used to simulate the intercritical heat treatment. The microstructure was observed by scanning electron microscopy(SEM), and the micro-hardness was tested. The experimental results indicate that the dissolution of carbide is composed of two stages:initial austenite growth governed by carbon diffusion which sharply moves up the micro-hardness of quenched martensite, and subsequent growth controlled by diffusion of Cr elements in M3C. The volume fraction of M3C decreases with the increasing holding time, and the metallographic analysis shows a great agreement with values calculated by software.

  11. Laser borided composite layer produced on austenitic 316L steel

    Science.gov (United States)

    Mikołajczak, Daria; Kulka, Michał; Makuch, Natalia

    2016-12-01

    Abstract Austenitic 316L steel is well-known for its good resistance to corrosion and oxidation. Therefore, this material is often used wherever corrosive media or high temperatures are to be expected. The main drawback of this material is very low hardness and low resistance to mechanical wear. In this study, the laser boriding was used in order to improve the wear behavior of this material. As a consequence, a composite surface layer was produced. The microstructure of laser-borided steel was characterized by only two zones: re-melted zone and base material. In the re-melted zone, a composite microstructure, consisting of hard ceramic phases (borides) and a soft austenitic matrix, was observed. A significant increase in hardness and wear resistance of such a layer was obtained.

  12. Laser borided composite layer produced on austenitic 316L steel

    Directory of Open Access Journals (Sweden)

    Mikołajczak Daria

    2016-12-01

    Full Text Available Abstract Austenitic 316L steel is well-known for its good resistance to corrosion and oxidation. Therefore, this material is often used wherever corrosive media or high temperatures are to be expected. The main drawback of this material is very low hardness and low resistance to mechanical wear. In this study, the laser boriding was used in order to improve the wear behavior of this material. As a consequence, a composite surface layer was produced. The microstructure of laser-borided steel was characterized by only two zones: re-melted zone and base material. In the re-melted zone, a composite microstructure, consisting of hard ceramic phases (borides and a soft austenitic matrix, was observed. A significant increase in hardness and wear resistance of such a layer was obtained.

  13. Abnormal austenite-ferrite transformation behavior in pure iron

    Institute of Scientific and Technical Information of China (English)

    LIU Yongchang; F.Sommer; E.J. Mittemeijer

    2004-01-01

    The austenite → ferrite transformation is the most important reaction route in the manufacture of Fe-based materials. Here the austenite (γ) → ferrite (α)transformation of pure iron was systematically explored by high-resolution dilatometry. Abnormal transformation kinetics, multi-peak discontinuous reaction, was recognized in pure iron according to the variation of the ferrite-formation rate. The occurrence the one or the other type of γ→α trans formation strongly depends on the grain size: the transformation type changes from abnormal to normal (single-peak continuous reaction) with decreasing grain size. The inherent reason for the occurrence of abnormal transformation could be attributed to the repeated nucleation in front of the moving γ/α interface induced by the accumulation of elastic and plastic accommodation energy.

  14. STRUCTURAL STABILITY OF HIGH NITROGEN AUSTENITIC STAINLESS STEELS

    Directory of Open Access Journals (Sweden)

    Jana Bakajová

    2011-05-01

    Full Text Available This paper deals with the structural stability of an austenitic stainless steel with high nitrogen content. The investigated steel was heat treated at 800°C using different annealing times. Investigation was carried out using light microscopy, transmission electron microscopy and thermodynamic calculations. Three phases were identified by electron diffraction: Cr2N, sigma – phase and M23C6. The thermodynamic prediction is in good agreement with the experimental result. The only is the M23C6 carbide phase which is not thermodynamically predicted. Cr2N is the majority secondary phase and occurs in the form of discrete particles or cells (lamellas of Cr2N and austenite.

  15. Phase stability of high manganese austenitic steels for cryogenic applications

    CERN Document Server

    Couturier, K

    2000-01-01

    The aim of this work is to study the austenitic stability against a' martensitic transformation of three non-magnetic austenitic steels : a new stainless steel X2CrMnNiMoN 19-12-11-1 grade, a traditional X8CrMnNiN 19-11-6 grade and a high manganese X8MnCrNi 28-7-1 grade. Measurements of relative magnetic susceptibility at room temperature are performed on strained tensile specimens at 4.2 K. A special extensometer for high precision strain measurements at low temperature has been developed at CERN to test specimens up to various levels of plastic strain. Moreover, the high precision strain recording of the extensometer enables a detailed study of the serrated yield phenomena associated with 4.2 K tensile testing and their influence on the evolution of magnetic susceptibility. The results show that high Mn contents increase the stability of the austenitic structure against a' martensitic transformation, while keeping high strength at cryogenic temperature. Moreover, proper elaboration through primary and possi...

  16. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Science.gov (United States)

    Abudaia, F. B.; Khalil, E. O.; Esehiri, A. F.; Daw, K. E.

    2015-03-01

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe2C5. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  17. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abudaia, F. B., E-mail: fabudaia@yahoo.com; Khalil, E. O., E-mail: ekhalil9@yahoo.com; Esehiri, A. F., E-mail: Hope-eseheri@hotmail.co.uk; Daw, K. E., E-mail: Khawladaw@yahoo.com [University of Tripoli Department of Materials and Metallurgical Eng, Tripoli-Libya P.O.Box13589 (Libya)

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  18. Solidification cracking in austenitic stainless steel welds

    Indian Academy of Sciences (India)

    V Shankar; T P S Gill; S L Mannan; S Sundaresan

    2003-06-01

    Solidification cracking is a significant problem during the welding of austenitic stainless steels, particularly in fully austenitic and stabilized compositions. Hot cracking in stainless steel welds is caused by low-melting eutectics containing impurities such as S, P and alloy elements such as Ti, Nb. The WRC-92 diagram can be used as a general guide to maintain a desirable solidification mode during welding. Nitrogen has complex effects on weld-metal microstructure and cracking. In stabilized stainless steels, Ti and Nb react with S, N and C to form low-melting eutectics. Nitrogen picked up during welding significantly enhances cracking, which is reduced by minimizing the ratio of Ti or Nb to that of C and N present. The metallurgical propensity to solidification cracking is determined by elemental segregation, which manifests itself as a brittleness temperature range or BTR, that can be determined using the varestraint test. Total crack length (TCL), used extensively in hot cracking assessment, exhibits greater variability due to extraneous factors as compared to BTR. In austenitic stainless steels, segregation plays an overwhelming role in determining cracking susceptibility.

  19. Retained austenite thermal stability in a nanostructured bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Avishan, Behzad, E-mail: b_avishan@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Garcia-Mateo, Carlos, E-mail: cgm@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research (CENIM-CSIC), MATERALIA Research Group, Avda. Gregorio del Amo, 8, 28040, Madrid (Spain); Yazdani, Sasan, E-mail: yazdani@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Caballero, Francisca G., E-mail: fgc@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research (CENIM-CSIC), MATERALIA Research Group, Avda. Gregorio del Amo, 8, 28040, Madrid (Spain)

    2013-07-15

    The unique microstructure of nanostructured bainite consists of very slender bainitic ferrite plates and high carbon retained austenite films. As a consequence, the reported properties are opening a wide range of different commercial uses. However, bainitic transformation follows the T{sub 0} criteria, i.e. the incomplete reaction phenomena, which means that the microstructure is not thermodynamically stable because the bainitic transformation stops well before austenite reaches an equilibrium carbon level. This article aims to study the different microstructural changes taking place when nanostructured bainite is destabilized by austempering for times well in excess of that strictly necessary to end the transformation. Results indicate that while bainitic ferrite seems unaware of the extended heat treatment, retained austenite exhibits a more receptive behavior to it. - Highlights: • Nanostructured bainitic steel is not thermodynamically stable. • Extensive austempering in these microstructures has not been reported before. • Precipitation of cementite particles is unavoidable at longer austempering times. • TEM, FEG-SEM and XRD analysis were used for microstructural characterization.

  20. Development of Cast Alumina-Forming Austenitic Stainless Steels

    Science.gov (United States)

    Muralidharan, G.; Yamamoto, Y.; Brady, M. P.; Walker, L. R.; Meyer, H. M., III; Leonard, D. N.

    2016-09-01

    Cast Fe-Ni-Cr chromia-forming austenitic stainless steels with Ni levels up to 45 wt.% are used at high temperatures in a wide range of industrial applications that demand microstructural stability, corrosion resistance, and creep strength. Although alumina scales offer better corrosion protection at these temperatures, designing cast austenitic alloys that form a stable alumina scale and achieve creep strength comparable to existing cast chromia-forming alloys is challenging. This work outlines the development of cast Fe-Ni-Cr-Al austenitic stainless steels containing about 25 wt.% Ni with good creep strength and the ability to form a protective alumina scale for use at temperatures up to 800-850°C in H2O-, S-, and C-containing environments. Creep properties of the best alloy were comparable to that of HK-type cast chromia-forming alloys along with improved oxidation resistance typical of alumina-forming alloys. Challenges in the design of cast alloys and a potential path to increasing the temperature capability are discussed.

  1. Development of Cast Alumina-Forming Austenitic Stainless Steels

    Science.gov (United States)

    Muralidharan, G.; Yamamoto, Y.; Brady, M. P.; Walker, L. R.; Meyer, H. M., III; Leonard, D. N.

    2016-11-01

    Cast Fe-Ni-Cr chromia-forming austenitic stainless steels with Ni levels up to 45 wt.% are used at high temperatures in a wide range of industrial applications that demand microstructural stability, corrosion resistance, and creep strength. Although alumina scales offer better corrosion protection at these temperatures, designing cast austenitic alloys that form a stable alumina scale and achieve creep strength comparable to existing cast chromia-forming alloys is challenging. This work outlines the development of cast Fe-Ni-Cr-Al austenitic stainless steels containing about 25 wt.% Ni with good creep strength and the ability to form a protective alumina scale for use at temperatures up to 800-850°C in H2O-, S-, and C-containing environments. Creep properties of the best alloy were comparable to that of HK-type cast chromia-forming alloys along with improved oxidation resistance typical of alumina-forming alloys. Challenges in the design of cast alloys and a potential path to increasing the temperature capability are discussed.

  2. Influence of Different Parameters on Heat Pipe Performance

    Directory of Open Access Journals (Sweden)

    Sharmishtha Singh Hada

    2015-10-01

    Full Text Available In electrical and electronic industry due to miniaturization of electronic components heat density increases which, in turns increases the heat flux inside it. Scientist and many researchers are doing lot of work in this field for thermal management of devices. Heat pipe is a device that is used in electronic circuit (micro and power electronics, spacecraft & electrical components for cooling purpose. It is based on the principle of evaporation and condensation of working fluid. Heat pipe made up of three main parts are evaporator, adiabatic and condenser sections. In this working fluid vaporise at evaporator and transfers heat to condenser by adiabatic section where heat release to surrounding. Vapour flows possible from evaporator to condenser section due to vapour pressure difference exist between them. Use of heat pipe material, type of working fluid & its property, wick structure, orientation, filled ratio, operating condition, dimensions of pipe has a prominent effect on heat pipe performance. Variation of these parameters for minimum thermal resistance gives better performance.

  3. AN INVESTIGATION OF RETAINED AUSTENITE CONTENTS IN CARBURIZED SAE 8620 STEEL

    OpenAIRE

    2010-01-01

    ABSTRACT In this study, retained austenite contents in carburized  SAE 8620 (21NiCrMo2) steel were investigated. Carburizing programs were carried out in gas atmosphere at 940°C. X-ray diffraction was used to determine retained austenite contents in the case-hardened microstructures of the carburized specimens. Test results indicated that maximum retained austenite contents at the microstructures of the carburized specimens that carburized 45 minute, 3 h and 5 h carburizing times at ...

  4. Polyurethane coating for ductile iron pipes

    Directory of Open Access Journals (Sweden)

    WANG En-qing

    2006-05-01

    Full Text Available A special polyurethane coating designed for ductile iron pipe was developed. The effects of the ingredients on properties, such as viscosity, flow leveling, solidification-rate, adhesion and hardness, were researched. It was then analyzed in what ways the technical parameters, such as temperature and pressure, influence the coat quality. The results showed that the molar ratio and synthesizing conditions must be strictly controlled to obtain suitable pre-polymer viscosity by adjusting the formula ratio of the B component, satisfactory mechanical properties and cure rate can be obtained and bubbles in the coat can be avoided.

  5. Effect of Cu, Mo, Si on the content of retained austenite of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Mi, Y. [Zhejiang Univ., Hangzhou (China). Dept. of Materials Science and Engineering

    1995-05-01

    In this paper, the effects of Cu, Mo, Si contents on the volume fraction of retained austenite of austempered ductile iron (ADI) are analyzed exactly by X-ray diffraction, and the fracture modes of test samples with different volume fraction of retained austenite are investigated by SEM. It is shown that the retained austenite content increases with the content of copper, decreases with the content of molybdenum, and reaches the maximum with a certain content of silicon. When the retained austenite content decreases, the fracture modes of test samples change from ductile fracture to cleavage fracture.

  6. Effect of Austenite Deformation on Continuous Cooling Transformation Microstructures for 22CrSH Gear Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Bing-xin; JIANG Ying-tian; XU Xu-dong; LIU Xiang-hua; WANG Guo-dong

    2007-01-01

    The effect of compressive deformation of austenite on continuous cooling transformation microstructures for 22CrSH gear steel has been investigated using a Gleeble 1500 thermal simulator. The experimental results show that the deformation of austenite promotes the formation of proeutectoid ferrite and pearlite, and leads to the increase of critical cooling rate of proeutectoid ferrite plus pearlite microstructure. The grain boundary allotriomorphic ferrite occupies the austenite grain surfaces when the prior deformation takes place or the cooling rate is decreased, which causes a transition from bainite to acicular ferrite. The deformation enhances the stability of transformation from austenite to acicular ferrite, which results in an increase of M/A constituent.

  7. The Kinetics of Formation and Decomposition of Austenite in Relation to Carbide Morphology

    Science.gov (United States)

    Alvarenga, Henrique Duarte; Van Steenberge, Nele; Sietsma, Jilt; Terryn, Herman

    2017-02-01

    The effect of the carbide morphology on the kinetics of austenite formation and its decomposition was investigated by a combination of measurements of austenite fraction by dilatometry and metallography. These measurements show that coarse carbide morphology is generated by fast cooling through the early stages of eutectoid transformation, enabling fast precipitation of pro-eutectoid ferrite, followed by slow cooling during the final stages of transformation, during the precipitation of carbides. Additionally, a strong influence of the morphology of carbides on the kinetics of austenite formation is observed. The presence of coarse carbides can determine the rate of austenite formation during intercritical annealing as a result of its slow dissolution kinetics.

  8. 49 CFR 192.55 - Steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  9. 49 CFR 192.281 - Plastic pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe. 192.281 Section 192.281... Plastic pipe. (a) General. A plastic pipe joint that is joined by solvent cement, adhesive, or heat fusion may not be disturbed until it has properly set. Plastic pipe may not be joined by a threaded joint...

  10. 49 CFR 192.279 - Copper pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Copper pipe. 192.279 Section 192.279 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Copper pipe. Copper pipe may not be threaded except that copper pipe used for joining screw fittings...

  11. 46 CFR 95.15-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping. 95.15-15 Section 95.15-15 Shipping COAST GUARD... Dioxide Extinguishing Systems, Details § 95.15-15 Piping. (a) The piping, valves, and fittings shall have a bursting pressure of not less than 6,000 pounds per square inch. (b) All piping, in nominal...

  12. 46 CFR 154.520 - Piping calculations.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Piping calculations. 154.520 Section 154.520 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS... Process Piping Systems § 154.520 Piping calculations. A piping system must be designed to meet...

  13. 46 CFR 108.475 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping. 108.475 Section 108.475 Shipping COAST GUARD... Extinguishing Systems Foam Extinguishing Systems § 108.475 Piping. (a) Each pipe, valve, and fitting in a foam... to remove liquid from the system. (e) Piping in a foam extinguishing system must be used only...

  14. 14 CFR 27.1123 - Exhaust piping.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust piping. 27.1123 Section 27.1123... STANDARDS: NORMAL CATEGORY ROTORCRAFT Powerplant Exhaust System § 27.1123 Exhaust piping. (a) Exhaust piping... operating temperatures. (b) Exhaust piping must be supported to withstand any vibration and inertia loads...

  15. 46 CFR 197.336 - Pressure piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure piping. 197.336 Section 197.336 Shipping COAST... GENERAL PROVISIONS Commercial Diving Operations Equipment § 197.336 Pressure piping. Piping systems that... must— (a) Meet the ANSI Code; (b) Have the point of connection to the integral piping system of...

  16. 46 CFR 64.95 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Piping. 64.95 Section 64.95 Shipping COAST GUARD... SYSTEMS Cargo Handling System § 64.95 Piping. (a) Piping, valves, flanges, and fittings used in the... the piping system must comply with § 56.60-25(c) of this chapter....

  17. 46 CFR 76.23-20 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Piping. 76.23-20 Section 76.23-20 Shipping COAST GUARD... System, Details § 76.23-20 Piping. (a) All piping, valves, and fittings shall meet the applicable requirements of subchapter F (Marine Engineering) of this chapter. (b) All piping, valves, and fittings...

  18. 46 CFR 95.17-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping. 95.17-15 Section 95.17-15 Shipping COAST GUARD... Extinguishing Systems, Details § 95.17-15 Piping. (a) All piping, valves, and fittings shall meet the applicable requirements of Subchapter F (Marine Engineering) of this chapter. (b) All piping, valves, and fittings...

  19. 46 CFR 76.17-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Piping. 76.17-15 Section 76.17-15 Shipping COAST GUARD... Systems, Details § 76.17-15 Piping. (a) All piping, valves, and fittings shall meet the applicable requirements of subchapter F (Marine Engineering) of this chapter. (b) All piping, valves, and fittings...

  20. 46 CFR 193.15-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Piping. 193.15-15 Section 193.15-15 Shipping COAST GUARD... Dioxide Extinguishing Systems, Details § 193.15-15 Piping. (a) The piping, valves, and fittings shall have a bursting pressure of not less than 6,000 pounds per square inch. (b) All piping, in nominal...

  1. Investigation of high-frequency pipe welding

    Science.gov (United States)

    Konovalov, Nikolai A.; Lakhno, Nikolay I.; Gushchin, A. G.; Putryk, N. D.; Kovalenko, Vladimir I.; Galkina, V. A.; Veselovsky, Vladimir B.; Furmanov, Valeri B.; Kovika, Nikolai D.; Novikov, Leonid V.; Shcherbina, V. N.

    1993-01-01

    For investigation of a pipe welding process at high-frequency heating aimed at increasing of pipe quality and decreasing of spoilage, the use of high-speed recording and TV-technique is considered to be effective. The authors have created a visual inspection system for pipe welding process studies at a tube mill of the Novomoskovsk Pipe Plant.

  2. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-09-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  3. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-11-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  4. Loop Heat Pipe Startup Behaviors

    Science.gov (United States)

    Ku, Jentung

    2016-01-01

    A loop heat pipe must start successfully before it can commence its service. The startup transient represents one of the most complex phenomena in the loop heat pipe operation. This paper discusses various aspects of loop heat pipe startup behaviors. Topics include the four startup scenarios, the initial fluid distribution between the evaporator and reservoir that determines the startup scenario, factors that affect the fluid distribution between the evaporator and reservoir, difficulties encountered during the low power startup, and methods to enhance the startup success. Also addressed are the pressure spike and pressure surge during the startup transient, and repeated cycles of loop startup and shutdown under certain conditions.

  5. Nitrogen heat pipe for cryocooler thermal shunt

    Energy Technology Data Exchange (ETDEWEB)

    Prenger, F.C.; Hill, D.D.; Daney, D.E.; Daugherty, M.A. [Los Alamos National Lab., NM (United States); Green, G.F.; Roth, E.W. [Naval Surface Warfare Center, Annapolis, MD (United States)

    1995-09-01

    A nitrogen heat pipe was designed, built and tested for the purpose of providing a thermal shunt between the two stages of a Gifford-McMahan (GM) cryocooler during cooldown. The nitrogen heat pipe has an operating temperature range between 63 and 123 K. While the heat pipe is in the temperature range during the system cooldown, it acts as a thermal shunt between the first and second stage of the cryocooler. The heat pipe increases the heat transfer to the first stage of the cryocooler, thereby reducing the cooldown time of the system. When the heat pipe temperature drops below the triple point, the nitrogen working fluid freezes, effectively stopping the heat pipe operation. A small heat leak between cryocooler stages remains because of axial conduction along the heat pipe wall. As long as the heat pipe remains below 63 K, the heat pipe remains inactive. Heat pipe performance limits were measured and the optimum fluid charge was determined.

  6. Surface modification of austenitic steel by various glow-discharge nitriding methods

    Directory of Open Access Journals (Sweden)

    Tomasz Borowski

    2015-09-01

    Full Text Available Recent years have seen intensive research on modifying glow-discharge nitriding processes. One of the most commonly used glow-discharge methods includes cathodic potential nitriding (conventional method, and active screen plasma nitriding. Each of these methods has a number of advantages. One very important, common feature of these techniques is full control of the microstructure, chemical and phase composition, thickness and the surface topography of the layers formed. Another advantage includes the possibility of nitriding such materials as: austenitic steels or nickel alloys, i.e. metallic materials which do not diffuse nitrogen as effectively as ferritic or martensitic steels. However, these methods have some disadvantages as well. In the case of conventional plasma nitriding, engineers have to deal with the edge effect, which makes it difficult to use this method for complexly shaped components. In turn, in the case of active screen plasma nitriding, the problem disappears. A uniform, smooth layer forms, but is thinner, softer and is not as resistant to friction compared to layers formed using the conventional method. Research is also underway to combine these methods, i.e. use an active screen in conventional plasma nitriding at cathodic potential. However, there is a lack of comprehensive data presenting a comparison between these three nitriding processes and the impact of pulsating current on the formation of the microstructure and functional properties of austenitic steel surfaces. The article presents a characterisation of nitrided layers produced on austenitic X2CrNiMo17-12-2 (AISI 316L stainless steel in the course of glow-discharge nitriding at cathodic potential, at plasma potential and at cathodic potential incorporating an active screen. All processes were carried out at 440 °C under DC glow-discharge conditions and in 100 kHz frequency pulsating current. The layers were examined in terms of their microstructure, phase and

  7. Guided UT wave inspection of insulated feedwater piping using magnetostrictive sensors

    Science.gov (United States)

    Brophy, J. W.; Brett, Colin R.

    1996-11-01

    Due to failures in power plant feedwater piping, inspection of these components has become a priority item. The major reason for the failures is wall loss due to flow-accelerated corrosion on the inside diameter (ID) of the pipes. It can be very costly to use standard nondestructive testing (NDT) techniques for a comprehensive inspection due to the need to remove large areas of insulation. Guided UT waves can travel through the pipe over long distances and detect cross- sectional changes in the pipe wall with minimal insulation removal. This makes the guided UT wave an excellent candidate for locating significant wall loss due to corrosion and pitting. Southwest Research Institute (SwRI) has developed a simple and robust technology for generating and receiving guided UT waves based on magnetorestrictive sensors. Signals are generated and detected in the pipe via multi-turn coils acting as transmitters and receivers. Insulation removal is only required where the coils are attached to the pipe and this allows many meters of pipe to be inspected from a single location. Guided UT waves detect cross-sectional changes from corrosion on both the ID and outside diameter of the pipe and can also be used to map weld locations. This paper describes SwRIs systems and the preliminary results from testing on a feedwater pipe mockup containing simulated flow-accelerated corrosion.

  8. B Plant process piping replacement feasibility study

    Energy Technology Data Exchange (ETDEWEB)

    Howden, G.F.

    1996-02-07

    Reports on the feasibility of replacing existing embedded process piping with new more corrosion resistant piping between cells and between cells and a hot pipe trench of a Hanford Site style canyon facility. Provides concepts for replacement piping installation, and use of robotics to replace the use of the canyon crane as the primary means of performing/supporting facility modifications (eg, cell lining, pipe replacement, equipment reinstallation) and operational maintenenace.

  9. Rapidly design safety relief valve inlet piping systems

    Energy Technology Data Exchange (ETDEWEB)

    Westman, M.A.

    1997-03-01

    Safety relief valves (SRVs) used to protect against overpressure require well-designed inlet piping for proper operation. The engineer`s job is to produce these designs from a thorough understanding of the inlet piping as a key component in the safety relief system and the correct application of the governing fluid dynamics principles. This article will present a technique for analysis and design using classical ideal-gas adiabatic fluid flow principles. Also, it will discuss the advantages of using the personal computer (PC) to quickly arrive at accurate designs. This work applies to SRVs in which relief flows are limited by sonic conditions at their nozzles.

  10. Efficient methods of piping cleaning

    OpenAIRE

    Orlov Vladimir Aleksandrovich; Nechitaeva Valentina Anatol'evna; Bogomolova Irina Olegovna; Shaykhetdinova Yuliya Aleksandrovna; Daminova Yuliya Farikhovna

    2014-01-01

    The article contains the analysis of the efficient methods of piping cleaning of water supply and sanitation systems. Special attention is paid to the ice cleaning method, in course of which biological foil and various mineral and organic deposits are removed due to the ice crust buildup on the inner surface of water supply and drainage pipes. These impurities are responsible for the deterioration of the organoleptic properties of the transported drinking water or narrowing cross-section of d...

  11. Ultrasonic inspectability of austenitic stainless steel and dissimilar metal weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, S.; Bulavinov, A.; Kroening, M. [Fraunhofer-Institut fuer Zerstoerungsfreie Pruefverfahren IZFP, Saarbruecken (Germany)

    2008-07-01

    Since their invention in 1912, austenitic stainless steel materials are widely used in a variety of industry sectors. In particular, austenitic stainless steel material is qualified to meet the design criteria of high quality, safety related applications, for example, the primary loop of the most of the nuclear power plants in the world, due to high durability and corrosion resistance. Certain operating conditions may cause a range of changes in the integrity of the component, and therefore require nondestructive testing at reasonable intervals. These in-service inspections are often performed using ultrasonic techniques, in particular when cracking is of specific concern. However, the coarse, dendritic grain structure of the weld material, formed during the welding process, is extreme and unpredictably anisotropic. Such structure is no longer direction-independent to the ultrasonic wave propagation; therefore, the ultrasonic beam deflects and redirects and the wave front becomes distorted. Thus, the use of conventional ultrasonic testing techniques using fixed beam angles is very limited and the application of ultrasonic Phased Array techniques becomes desirable. The ''Sampling Phased Array'' technique, invented and developed by Fraunhofer IZFP, allows the acquisition of time signals (A-scans) for each individual transducer element of the array along with image reconstruction techniques using ''SynFoc'' algorithms. The reconstruction considers the sound propagation from each image pixel to the individual sensor element. For anisotropic media, where the sound beam is deflected and the sound path is not known a-priory, we implement a new phase adjustment called ''Reverse Phase Matching'' technique. This algorithm permits the acquisition of phase-corrected A-scans that represent the actual sound propagation in the anisotropic structure; this technique can be utilized for image reconstruction. (orig.)

  12. Corrosion behavior in heat pipe

    Directory of Open Access Journals (Sweden)

    Anurak Rodbumrung

    2016-01-01

    Full Text Available The aim of this study was to perform life testing and determine the effect of working fluid on the corrosion of a heat pipe with a sintered wick. The heat pipe was made from a copper tube. The inner heat pipe was filled with 99.97% pure copper powder as a dendritic for the sintering process. The heat pipe had an outer diameter of 6 mm with a length of 200 mm, and distilled water and ethanol were the working fluids. The operating temperature at the evaporator was 125°C. The analysis consisted of using a scanning electron microscope, energy dispersive X-ray spectrometry and atomic absorption spectroscopy. The results of the scanning electron microscope and energy dispersive X-ray spectrometry analysis showed that the corrosion of the heat pipe was uniform. The result of the atomic absorption spectroscopy indicated that the concentration of the copper in the ethanol as the working fluid was greater than in the distilled water as the working fluid, and the highest concentration of copper particles in the ethanol was 22.7499 ppm or 0.0409 mg after testing for 3000 h. The concentration of copper was higher when the length of the life test increased due to corrosion of the heat pipe.

  13. Heat pipe turbine vane cooling

    Energy Technology Data Exchange (ETDEWEB)

    Langston, L.; Faghri, A. [Univ. of Connecticut, Storrs, CT (United States)

    1995-10-01

    The applicability of using heat pipe principles to cool gas turbine vanes is addressed in this beginning program. This innovative concept involves fitting out the vane interior as a heat pipe and extending the vane into an adjacent heat sink, thus transferring the vane incident heat transfer through the heat pipe to heat sink. This design provides an extremely high heat transfer rate and an uniform temperature along the vane due to the internal change of phase of the heat pipe working fluid. Furthermore, this technology can also eliminate hot spots at the vane leading and trailing edges and increase the vane life by preventing thermal fatigue cracking. There is also the possibility of requiring no bleed air from the compressor, and therefore eliminating engine performance losses resulting from the diversion of compressor discharge air. Significant improvement in gas turbine performance can be achieved by using heat pipe technology in place of conventional air cooled vanes. A detailed numerical analysis of a heat pipe vane will be made and an experimental model will be designed in the first year of this new program.

  14. Nitrogen diffusion and nitrogen depth profiles in expanded austenite: experimental assessment, numerical simulation and role of stress

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2008-01-01

    The present paper addresses the experimental assessment of the concentration dependent nitrogen diffusion coefficient in stress free expanded austenite foils from thermogravimetry, the numerical simulation of nitrogen concentration depth profiles on growth of expanded austenite into stainless steel...

  15. Gas bubbles evolution peculiarities in ferritic-martensitic and austenitic steels and alloys under helium-ion irradiation

    Science.gov (United States)

    Chernov, I. I.; Kalashnikov, A. N.; Kalin, B. A.; Binyukova, S. Yu

    2003-12-01

    Transmission electron microscopy has been used to investigate the gas bubble evolution in model alloys of the Fe-C system, ferritic-martensitic steels of 13Cr type, nickel and austenitic steels under 40-keV helium-ion irradiation up to a fluence of 5 × 10 20 m -2 at the temperature of 920 K. It was shown that helium-ion irradiation at high temperature resulted in formation of bubbles with a greater size and a smaller density in Fe and ferritic-martensitic steels than those in nickel and austenitic steels. Large gaseous bubbles in ferritic component are uniformly distributed in grains body in Fe-C alloys as well as in ferritic-martensitic steels. The bubbles with a higher density and a smaller size than those in ferritic component are formed in martensitic grains of steels and Fe-C alloys with a high carbon content ( NC>0.01 wt%), which leads to a small level of swelling of martensite in comparison with that of ferrite. In addition, the bubbles in martensitic grains have a tendency to ordered distribution.

  16. Gas bubbles evolution peculiarities in ferritic-martensitic and austenitic steels and alloys under helium-ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Chernov, I.I. E-mail: chernov@phm.mephi.ru; Kalashnikov, A.N.; Kalin, B.A.; Binyukova, S.Yu

    2003-12-01

    Transmission electron microscopy has been used to investigate the gas bubble evolution in model alloys of the Fe-C system, ferritic-martensitic steels of 13Cr type, nickel and austenitic steels under 40-keV helium-ion irradiation up to a fluence of 5 x 10{sup 20} m{sup -2} at the temperature of 920 K. It was shown that helium-ion irradiation at high temperature resulted in formation of bubbles with a greater size and a smaller density in Fe and ferritic-martensitic steels than those in nickel and austenitic steels. Large gaseous bubbles in ferritic component are uniformly distributed in grains body in Fe-C alloys as well as in ferritic-martensitic steels. The bubbles with a higher density and a smaller size than those in ferritic component are formed in martensitic grains of steels and Fe-C alloys with a high carbon content (N{sub C}>0.01 wt%), which leads to a small level of swelling of martensite in comparison with that of ferrite. In addition, the bubbles in martensitic grains have a tendency to ordered distribution.

  17. Structure and substructure of austenite formed during heating of quenched and thermomechanically strengthened steels

    Energy Technology Data Exchange (ETDEWEB)

    Bernshtejn, M.L.; Kaputkina, L.M.; Prokoshkin, S.D.; Lyuttsau, A.V.; Prokoshkina, V.G. (Moskovskij Inst. Stali i Splavov (USSR))

    1982-06-01

    Mechanism of ..cap alpha.. ..-->.. ..gamma.. transformation in chromium and chromium-nickel steels, peculiarities of substructure formation of austenite formed at repeated heating after quenching and high-temperature thermomechanical treatment and its stability to recrystallization in steels with different martensite morphology and temperature of the initial stage of austenite formation are investigated.

  18. Kinetics analysis of two-stage austenitization in supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Villa, Matteo; Hald, John

    2017-01-01

    The martensite-to-austenite transformation in X4CrNiMo16-5-1 supermartensitic stainless steel was followed in-situ during isochronal heating at 2, 6 and 18 K min−1 applying energy-dispersive synchrotron X-ray diffraction at the BESSY II facility. Austenitization occurred in two stages, separated...

  19. In Situ Techniques for the Investigation of the Kinetics of Austenitization of Supermartensitic Stainless Steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Villa, Matteo; Apel, Daniel

    2016-01-01

    The austenitization and inter-critical annealing of X4CrNiMo16-5-1 (1.4418) supermartensitic stainless steel were investigated in-situ with synchrotron X-ray diffraction (XRD), dilatometry and differential scanning calorimetry (DSC) under isochronal heating conditions. Austenitization occurred...

  20. Fatigue behaviors and damage mechanism of a Cr-Mn-N austenitic steel

    DEFF Research Database (Denmark)

    Lv, Z.; Cai, P.; Yu, Tianbo;

    2017-01-01

    Four-point bending fatigue tests were conducted on a Cr-Mn-N austenitic steel at room temperature, at frequency of 20 Hz and the stress ratio of R = 0.1, in air. The fatigue strength of this Cr-Mn-N austenitic steel was measured to be 503 MPa in the maximum stress from the S-N curve obtained...

  1. Extended X-ray absorption fine structure investigation of nitrogen stabilized expanded austenite

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny;

    2010-01-01

    As-delivered austenitic stainless steel and nitrogen stabilized expanded austenite, both fully nitrided and denitrided (in H2), were investigated with Cr, Fe and Ni extended X-ray absorption fine structure. The data shows pronounced short-range ordering of Cr and N. For the denitrided specimen...

  2. Austenite formation during intercritical annealing in C-Mn cold-rolled dual phase steel

    Institute of Scientific and Technical Information of China (English)

    李声慈; 康永林; 朱国明; 邝霜

    2015-01-01

    Two different kinds of experimental techniques were used to in-situ study the austenite formation during intercritical annealing in C-Mn dual phase steel. The microstructure evolution was observed by confocal laser scanning microscope, and the austenite isothermal and non-isothermal transformation kinetics were studied by dilatometry. The results indicate that banded structure is produced for the reason of composition segregation and the competition between recrystallization and phase transformation. Austenite prefers to nucleate not only at ferrite/ferrite grain boundaries, but also inside the grains of ferrite. Furthermore, the austenitizing process is accomplished mainly via migration of the existing austenite/ferrite interface rather than nucleation of new grains. The incubation process can be divided into two stages which are controlled by carbon and manganese diffusion, respectively. During the incubation process, the nucleation rate of austenite decreases, and austenite growth changes from two-dimensional to one-dimensional. The partitioning coefficient, defined as the ratio of manganese content in the austenite to that in the adjacent ferrite, increases with increasing soaking time.

  3. Oxidation of molecular tritium in austenitic stainless steel containments

    Energy Technology Data Exchange (ETDEWEB)

    Blet, V.; Brossard, P.; Falanga, A.; Guidon, H.; Le Sergent, C. (CEA, BP 12, 91680 Bruyeres-le-Chatel (FR)); Clavier, B. (USSI Ingenierie, BP 72, 92223 Bagneux (FR))

    1992-03-01

    This paper discusses the rate of oxidation of molecular tritium. determined at room temperature in closed austenitic stainless steel containments versus the tritium concentration of tritium-oxygen gaseous mixtures. With our experimental conditions, the overall rate of oxidation is found to depend not only on tritium concentration but also on initial oxygen concentration. The tritiated water which is produced, does not remain in the gaseous phase but is partially trapped on the surface oxides. In addition, kinetics of reaction are strongly dependent on the geometry of the cylindrical containments. When the vessel diameter is smaller than 4 mm, tritiated water formation is significantly reduced.

  4. Kinetics of the austenite formation during intercritical annealing

    OpenAIRE

    J. Lis; A. Lis

    2008-01-01

    Purpose: of this paper is the effect of the microstructure of the 6Mn16 steel after soft annealing on the kinetics of the austenite formation during next intercritical annealing.Design/methodology/approach: Analytical TEM point analysis with EDAX system attached to Philips CM20 was used to evaluate the concentration of Mn in the microstructure constituents of the multiphase steel,Findings: The increase in soft annealing time from 1-60 hours at 625 °C increases Mn partitioning between ferrite ...

  5. Modeling the austenite decomposition into ferrite and bainite

    Science.gov (United States)

    Fazeli, Fateh

    2005-12-01

    Novel advanced high-strength steels such as dual-phase (DP) and transformation induced plasticity (TRIP) steels, are considered as promising materials for new generation of lightweight vehicles. The superior mechanical properties of these steels, compared to classical high strength steels, are associated with their complex microstructures. The desired phase configuration and morphology can only be achieved through well-controlled processing paths with rather tight processing windows. To implement such challenging processing stages into the current industrial facilities a significant amount of development efforts, in terms of mill trials, have to be performed. Alternatively, process models as predictive tools can be employed to aid the process development' and also to design new steel grades. Knowledge-based process models are developed by virtue of the underlying physical phenomena occurring during the industrial processing and are validated with experimental data. The goal of the present work is to develop an integrated microstructure model to adequately describe the kinetics of austenite decomposition into polygonal ferrite and bainite, such that for complex thermal paths simulating those of industrial practice, the final microstructure in advanced high strength steels can reasonably be predicted. This is in particular relevant to hot-rolled DP and TRIP steels, where the intercritical ferrite evolution due to its crucial influence on the onset and kinetics of the subsequent bainite formation, has to be quantified precisely. The calculated fraction, size and spatial carbon distribution of the intercritical austenite are employed as input to characterize adequately the kinetic of the bainite reaction. Pertinent to ferrite formation, a phenomenological, physically-based model was developed on the ground of the mixed-mode approach. The model deals with the growth stage since nucleation site saturation at prior austenite grain boundaries is likely to be attained

  6. Decomposition kinetics of expanded austenite with high nitrogen contents

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    This paper addresses the decomposition kinetics of synthesized homogeneous expanded austenite formed by gaseous nitriding of stainless steel AISI 304L and AISI 316L with nitrogen contents up to 38 at.% nitrogen. Isochronal annealing experiments were carried out in both inert (N2) and reducing (H2......) atmospheres. Differential thermal analysis (DTA) and thermogravimetry were applied for identification of the decomposition reactions and X-ray diffraction analysis was applied for phase analysis. CrN precipitated upon annealing; the activation energies are 187 kJ/mol and 128 kJ/mol for AISI 316L and AISI 304L...

  7. Laser borided composite layer produced on austenitic 316L steel

    OpenAIRE

    Mikołajczak Daria; Kulka Michał; Makuch Natalia

    2016-01-01

    Abstract Austenitic 316L steel is well-known for its good resistance to corrosion and oxidation. Therefore, this material is often used wherever corrosive media or high temperatures are to be expected. The main drawback of this material is very low hardness and low resistance to mechanical wear. In this study, the laser boriding was used in order to improve the wear behavior of this material. As a consequence, a composite surface layer was produced. The microstructure of laser-borided steel w...

  8. Laser Welding Of Finned Tubes Made Of Austenitic Steels

    OpenAIRE

    Stolecki M.; Bijok H.; Kowal Ł.; Adamiec J.

    2015-01-01

    This paper describes the technology of welding of finned tubes made of the X5CrNi1810 (1.4301) austenitic steel, developed at Energoinstal SA, allowing one to get high quality joints that meet the requirements of the classification societies (PN-EN 15614), and at the same time to significantly reduce the manufacturing costs. The authors described an automatic technological line equipped with a Trumph disc laser and a tube production technological process. To assess the quality of the joints, ...

  9. High Nitrogen Austenitic Stainless Steel Precipitation During Isothermal Annealing

    Directory of Open Access Journals (Sweden)

    Maria Domankova

    2016-07-01

    Full Text Available The time-temperature-precipitation in high-nitrogen austenitic stainless steel was investigated using light optical microscopy, transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The isothermal precipitation kinetics curves and the corresponding precipitation activation energy were obtained. The diffusion activation energy of M2N precipitation is 129 kJ/mol. The results show that critical temperature for M2N precipitation is about 825°C with the corresponding incubation period 2.5 min.

  10. Changes of structure and crystallographic texture of cladding tubes from austenitic steel under thermal creep testing

    Science.gov (United States)

    Perlovich, Yu; Isaenkova, M.; Fesenko, V.; Dobrokhotov, P.; Tselishchev, A.

    2016-04-01

    The process of changes in structure and crystallographic texture of cladding tubes from austenitic steel ChS68 under thermal creep testing were studied. Testing of tubes was conducted at the temperature 700 oC in the air by their stretching in axial direction under the stress 160 MPa until rupture. By data of phase and texture analysis a number of processes, accompanying plastic deformation of tubes during thermal creep tests at elevated temperature, were identified. The main texture components of original tube, as well as texture components of different parts of the tested tube are {110} and {112}. In the rupture zone the component of the texture of tension with axis along the tube axis becomes stronger. This effect is connected with activation of dislocation slip in the deformed area of tested tube near the new-formed neck. At the same time the character of texture changes in the zone of tube rupture indicates to development of the dynamic recrystallization, conditioned by the total influence of all factors, which control the passage in the tube of thermal creep. In addition, it was revealed the activation of martensitic transformations in the zone of maximal deformation of tube as a result of its creep tests.

  11. The independence of irradiation creep in austenitic alloys of displacement rate and helium to dpa ratio

    Energy Technology Data Exchange (ETDEWEB)

    Garner, F.A.; Toloczko, M.B. [Pacific Northwest National Lab., Richland, WA (United States); Grossbeck, M.L. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The majority of high fluence data on the void swelling and irradiation creep of austenitic steels were generated at relatively high displacement rates and relatively low helium/dpa levels that are not characteristic of the conditions anticipated in ITER and other anticipated fusion environments. After reanalyzing the available data, this paper shows that irradiation creep is not directly sensitive to either the helium/dpa ratio or the displacement rate, other than through their possible influence on void swelling, since one component of the irradiation creep rate varies with no correlation to the instantaneous swelling rate. Until recently, however, the non-swelling-related creep component was also thought to exhibit its own strong dependence on displacement rate, increasing at lower fluxes. This perception originally arose from the work of Lewthwaite and Mosedale at temperatures in the 270-350{degrees}C range. More recently this perception was thought to extend to higher irradiation temperatures. It now appears, however, that this interpretation is incorrect, and in fact the steady-state value of the non-swelling component of irradiation creep is actually insensitive to displacement rate. The perceived flux dependence appears to arise from a failure to properly interpret the impact of the transient regime of irradiation creep.

  12. Influence of austenitizing temperature on microstructure and mechanical properties of AISI 431 martensitic stainless steel electron beam welds

    Energy Technology Data Exchange (ETDEWEB)

    Rajasekhar, A. [Department of Mechanical Engineering, SVITS, Mahaboob Nagar 509 001 (India)], E-mail: adula.rajasekhar@rediffmail.com; Madhusudhan Reddy, G.; Mohandas, T. [Defence Metallurgical Research Laboratory, Hyderabad 500 058 (India); Murti, V.S.R. [Department of Mechanical Engineering, SVITS, Mahaboob Nagar 509 001 (India)

    2009-05-15

    The relative effects of various austenitizing temperatures on microstructure and mechanical properties of electron beam welds of AISI 431martensitic stainless steel were studied. The post-weld heat treatments consist of austenitizing the weld samples for 1 h at various temperatures, i.e., at 950 deg. C, 1000 deg. C, 1050 deg. C, 1100 deg. C and at 1150 deg. C and air cooling followed by double tempering, i.e., tempering at 670 + 600 deg. C. In the as-welded condition the microstructure contains dendritic structure with ferrite network and retained austenite in a matrix of un-tempered martensite. The prior austenite grain size increased with increase in austenitizing temperature. Parent metal grain size was coarser as compared to grain size in the weld zone in respective conditions. Retained austenite content increased with increase in the austenitizing temperature. Presence of undissolved carbides was observed in welds and parent metal austenitized up to 1000 deg. C and they dissolved at austenitizing temperature {>=} 1050 deg. C. Coarsening of martensite laths was observed after tempering. The martensite laths were coarser in the samples subjected to higher austenitizing temperatures. Optimum mechanical properties, i.e., strength, hardness and toughness were observed when austenitized between 1050 deg. C and 1100 deg. C followed by tempering. Austenitizing at 1150 deg. C and tempering resulted in inferior mechanical properties. The mechanism for the observed trends is discussed in relation to the microstructure, fracture features and mechanical properties.

  13. Secondary Austenite Morphologies in Fusion Zone of Welded Joint after Postweld Heat Treatment with a Continuous Wave Laser

    Institute of Scientific and Technical Information of China (English)

    Heping Liu; Xuejun Jin

    2012-01-01

    In order to improve the weldability of duplex stainless steels,obtaining more secondary austenite in the weld metal is an effective way.Therefore,optimizing the secondary austenite by changing its morphology,volume fraction and stability may be expected to enhance the ductility of the weld.The secondary austenite morphologies in the fusion zone of the laser continuously heat treated welds of 2205 duplex stainless steel were investigated.The secondary austenite morphologies were found to be influenced by different laser power level.The secondary austenite with penniform,freely grown and dendritic shape appeared in the course of 4,6 and 8 kW continuous heat treatment,respectively.It was found that there were three kinds of morphologies of secondary austenite in the fusion zone treated by different power,i.e.,widmannst¨atten austenite,grain boundary austenite and intragranular austenite.The results demonstrated that the mechanism of the secondary austenite formation was a displacement mechanism during the initial austenite lath formation and a diffusion mechanism during cooling.The nitrides provided the nitrogen for the transformation and at the same time acted as nucleation sites for the secondary austenite.

  14. Deformation behavior of duplex austenite and ε-martensite high-Mn steel

    Directory of Open Access Journals (Sweden)

    Ki Hyuk Kwon, Byeong-Chan Suh, Sung-Il Baik, Young-Woon Kim, Jong-Kyo Choi and Nack J Kim

    2013-01-01

    Full Text Available Deformation and work hardening behavior of Fe–17Mn–0.02C steel containing ε-martensite within the austenite matrix have been investigated by means of in situ microstructural observations and x-ray diffraction analysis. During deformation, the steel shows the deformation-induced transformation of austenite → ε-martensite → α'-martensite as well as the direct transformation of austenite → α'-martensite. Based on the calculation of changes in the fraction of each constituent phase, we found that the phase transformation of austenite → ε-martensite is more effective in work hardening than that of ε-martensite → α'-martensite. Moreover, reverse transformation of ε-martensite → austenite has also been observed during deformation. It originates from the formation of stacking faults within the deformed ε-martensite, resulting in the formation of 6H-long periodic ordered structure.

  15. Influence of austenitizing temperature on apparent morphologies of as-quenched microstructures of steels

    Institute of Scientific and Technical Information of China (English)

    LIU Yue-jun; LI Yi-min; HUANG Bai-yun

    2006-01-01

    The effects of austenitizing temperature on the morphologies and substructures of as-quenched microstructure were investigated by using 13 medium and high carbon steels. The formation reasons of various morphologies of martensite quenched at different austenitizing temperatures were also studied. The results show that the packet martensite in medium and high carbon steels quenched at higher austenitizing temperature is entirely different from that in as-quenched low carbon steels, which is still plate martensite, and not lath martensite. All the change laws of as-quenched microstructures in medium and high carbon steels are identical with an increase in austenitizing temperature, and the austenitizing temperature can merely change the combined morphology of martensitic platelets,but cannot alter the type of product of martensitic transformation in commercial steels.

  16. The sub-zero Celsius treatment of precipitation hardenable semi-austenitic stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Somers, Marcel A. J.

    2015-01-01

    A precipitation hardenable semi-austenitic stainless steel AISI 632 grade was austenitized according to industrial specifications and thereafter subjected to isothermal treatment at sub-zero Celsius temperatures. During treatment, austenite transformed to martensite. The isothermal austenite-to-martensite...... treatment. Magnetometry showed that the additional thermal step in boiling nitrogen yields a minor increment of the fraction of martensite, but has a noteworthy accelerating effect on the transformation kinetics, which more pronounced when the isothermal holding is performed at a higher temperature. Data...... transformation was monitored in situ by magnetometry and data was used to sketch a TTT diagram for transformation. As an alternative treatment, after austenitization the material was immersed in boiling nitrogen and up-quenched to room temperature by immersion in water prior to be subjected to isothermal...

  17. INL Reactor Technology Complex Out-of-Service Buried Piping Hazards

    Energy Technology Data Exchange (ETDEWEB)

    Douglas M. Gerstner

    2008-05-01

    Idaho National Laboratory (INL) Reactor Technology Complex (RTC) buried piping and components are being characterized to determine if they should be managed as hazardous waste and subject to the Hazardous Waste Management Act /Resource Conservation and Recovery Act (RCRA). RTC buried piping and components involve both active piping and components from currently operating nuclear facilities, such as the Advanced Test Reactor (ATR), and inactive lines from facilities undergoing D&D activities. The issue exists as to the proper methods to analyze and control hazards associated with D&D activities on facilities collocated with existing operating nuclear facilities, or future collocated facilities being considered with the resurgent nuclear industry. During initial characterization activities, it was determined that residual radioactive material in several inactive RTC lines and components could potentially exceed hazard category (HC) 3 thresholds. In addition, concerns were raised as to how to properly isolate active nuclear facility piping and components from those inactive lines undergoing RCRA actions, and whether the operating facility safety basis could be impacted. Work was stopped, and a potential inadequacy in the safety analysis (PISA) was declared, even though no clear safety basis existed for the inactive, abandoned lines and equipment. An unreviewed safety question (USQ) and an occurrence report resulted. A HC 3 or greater Nuclear Facility/Activity for the buried piping and components was also declared in the occurrence report. A qualitative hazard assessment was developed to evaluate the potential hazards associated with characterization activities, and any potential effects on the safety basis of the collocated RTC operating nuclear facilities. The hazard assessment clearly demonstrated the low hazards associated with the activities based on form and dispersiblity of the radioactive material in the piping and components. The hazard assessment developed

  18. Infrared Thermography Characterization of Defects in Seamless Pipes Using an Infrared Reflector

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hee Sang; Choi, Man Yong; Park, Jeong Hak; Lee, Jae Jung [Safety Measurement Center, Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of); Kim, Won Tae [Kongju National University, Cheonan (Korea, Republic of); Lee, Bo Young [School of Aerospace and Mechanical Engineering, Korea Aerospace University, Goyang (Korea, Republic of)

    2012-06-15

    Infrared thermography uses infrared energy radiated from any objects above absolute zero temperature, and the range of its application has been constantly broadened. As one of the active test techniques detecting radiant energy generated when energy is applied to an object, ultrasound infrared thermography is a method of detecting defects through hot spots occurring at a defect area when 15-100 kHz of ultrasound is excited to an object. This technique is effective in detecting a wide range affected by ultrasound and vibration in real time. Especially, it is really effective when a defect area is minute. Therefore, this study conducted thermography through lock-in signal processing when an actual defect exists inside the austenite STS304 seamless pipe, which simulates thermal fatigue cracks in a nuclear power plant pipe. With ultrasound excited, this study could detect defects on the rear of a pipe by using an aluminium reflector. Besides, by regulating the angle of the aluminium reflector, this study could detect both front and rear defects as a single infrared thermography image.

  19. TSTA Piping and Flame Arrestor Operating Experience Data

    Energy Technology Data Exchange (ETDEWEB)

    Cadwallader, Lee C.; Willms, R. Scott

    2014-10-01

    The Tritium Systems Test Assembly (TSTA) was a facility dedicated to tritium handling technology and experiment research at the Los Alamos National Laboratory. The facility operated from 1984 to 2001, running a prototype fusion fuel processing loop with ~100 grams of tritium as well as small experiments. There have been several operating experience reports written on this facility’s operation and maintenance experience. This paper describes analysis of two additional components from TSTA, small diameter gas piping that handled small amounts of tritium in a nitrogen carrier gas, and the flame arrestor used in this piping system. The operating experiences and the component failure rates for these components are discussed in this paper. Comparison data from other applications are also presented.

  20. 海上多元热流体注入沿程热物性评价模型%An Evaluation Model on Along-Pipe Thermal Parameter of Multi-Component Heat Fluid Injected in Offshore Reservoirs

    Institute of Scientific and Technical Information of China (English)

    黄世军; 李秋; 程林松; 朱国金; 张萌

    2015-01-01

    稠油储量占渤海总石油储量的60%,是中国石油接替储量的重要组成部分。多元热流体的应用克服了海上平台承载能力有限的难题,是海上稠油热采的新方向。首次考虑井口注入条件变化及海水流动的影响,以一段时间内注入到管线中的多元热流体为控制体,分别考虑平台、海水段和地层注汽管柱结构的影响,建立了多组分热流体沿程热物性评价模型。计算结果与中国某油田实际热采井沿程热物性参数吻合较好。基于模块计算,评价了多元热流体组成,海水深度对其沿程热利用率的影响,为多元热流体在海上稠油油藏热采中的应用提供了一定的理论支持。%Heavy oil covers about 60%of the total reserve in Bohai Bay,which is a significant part in the succeeding petroleum industry in China. The application of multi-component heat fluid(MCHF)overcomes the problem of limited load of offshore platforms,serving as a new break through in offshore oil production. Considering the impact of various injection conditions and sea water flow for the first time,the model takes the amount of fluid injected within a certain period of time as control volume and concludes the influence of pipeline structures of platform,sea water section and sub-surface section. With Visual Basic program language,the results of the model show a good agreement with the field test data. Based on the model,the impact of the composition of multi-component heat fluid and the depth of sea water on the efficiency along the injection line are studied. Curves and conclusions of this essay would provide some support for the application of this new technology.

  1. Coupled reactor kinetics and heat transfer model for heat pipe cooled reactors

    Science.gov (United States)

    Wright, Steven A.; Houts, Michael

    2001-02-01

    Heat pipes are often proposed as cooling system components for small fission reactors. SAFE-300 and STAR-C are two reactor concepts that use heat pipes as an integral part of the cooling system. Heat pipes have been used in reactors to cool components within radiation tests (Deverall, 1973); however, no reactor has been built or tested that uses heat pipes solely as the primary cooling system. Heat pipe cooled reactors will likely require the development of a test reactor to determine the main differences in operational behavior from forced cooled reactors. The purpose of this paper is to describe the results of a systems code capable of modeling the coupling between the reactor kinetics and heat pipe controlled heat transport. Heat transport in heat pipe reactors is complex and highly system dependent. Nevertheless, in general terms it relies on heat flowing from the fuel pins through the heat pipe, to the heat exchanger, and then ultimately into the power conversion system and heat sink. A system model is described that is capable of modeling coupled reactor kinetics phenomena, heat transfer dynamics within the fuel pins, and the transient behavior of heat pipes (including the melting of the working fluid). This paper focuses primarily on the coupling effects caused by reactor feedback and compares the observations with forced cooled reactors. A number of reactor startup transients have been modeled, and issues such as power peaking, and power-to-flow mismatches, and loading transients were examined, including the possibility of heat flow from the heat exchanger back into the reactor. This system model is envisioned as a tool to be used for screening various heat pipe cooled reactor concepts, for designing and developing test facility requirements, for use in safety evaluations, and for developing test criteria for in-pile and out-of-pile test facilities. .

  2. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  3. EBSD study of a hot deformed austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mirzadeh, H., E-mail: h-m@gmx.com [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. Bases de Manresa 1, 08242 Manresa (Spain); Najafizadeh, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Calvillo, P.R. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. Bases de Manresa 1, 08242 Manresa (Spain)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Microstructural characterization of an austenitic stainless steel by EBSD. Black-Right-Pointing-Pointer The role of twins in the nucleation and growth of dynamic recrystallization. Black-Right-Pointing-Pointer Grain refinement through the discontinuous dynamic recrystallization. Black-Right-Pointing-Pointer Determination of recrystallized fraction using the grain average misorientation. Black-Right-Pointing-Pointer Relationship between recrystallization and the frequency of high angle boundaries. - Abstract: The microstructural evolution of a 304 H austenitic stainless steel subjected to hot compression was studied by the electron backscattered diffraction (EBSD) technique. Detailed data about the boundaries, coincidence site lattice (CSL) relationships and grain size were acquired from the orientation imaging microscopy (OIM) maps. It was found that twins play an important role in the nucleation and growth of dynamic recrystallization (DRX) during hot deformation. Moreover, the conventional discontinuous DRX (DDRX) was found to be in charge of grain refinement reached under the testing conditions studied. Furthermore, the recrystallized fraction (X) was determined from the grain average misorientation (GAM) distribution based on the threshold value of 1.55 Degree-Sign . The frequency of high angle boundaries showed a direct relationship with X. A time exponent of 1.11 was determined from Avrami analysis, which was related to the observed single-peak behavior in the stress-strain flow curves.

  4. Optimization of Melt Treatment for Austenitic Steel Grain Refinement

    Science.gov (United States)

    Lekakh, Simon N.; Ge, Jun; Richards, Von; O'Malley, Ron; TerBush, Jessica R.

    2017-02-01

    Refinement of the as-cast grain structure of austenitic steels requires the presence of active solid nuclei during solidification. These nuclei can be formed in situ in the liquid alloy by promoting reactions between transition metals (Ti, Zr, Nb, and Hf) and metalloid elements (C, S, O, and N) dissolved in the melt. Using thermodynamic simulations, experiments were designed to evaluate the effectiveness of a predicted sequence of reactions targeted to form precipitates that could act as active nuclei for grain refinement in austenitic steel castings. Melt additions performed to promote the sequential precipitation of titanium nitride (TiN) onto previously formed spinel (Al2MgO4) inclusions in the melt resulted in a significant refinement of the as-cast grain structure in heavy section Cr-Ni-Mo stainless steel castings. A refined as-cast structure consisting of an inner fine-equiaxed grain structure and outer columnar dendrite zone structure of limited length was achieved in experimental castings. The sequential of precipitation of TiN onto Al2MgO4 was confirmed using automated SEM/EDX and TEM analyses.

  5. Heat pipes and two-phase loops with capillary pumping; Caloducs et boucles diphasiques a pompage capillaire

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    This workshop on heat pipes and two-phase capillary pumping loops was organized by the French society of thermal engineers. The 11 papers presented during this workshop deal with the study of thermal performances of heat pipes and on their applications in power electronics (cooling of components), and their use in satellites, aircrafts and trains. (J.S.)

  6. Elastoplastic pipe-soil interaction analyses of partially-supported jointed water mains

    Institute of Scientific and Technical Information of China (English)

    Yu SHAO; Tu-qiao ZHANG

    2008-01-01

    Water distribution networks are essential components of water supply systems.The combination of pipe structural deterioration and mechanics leads to the failure of pipelines.A physical model for estimating the pipe failure must include both the pipe deterioration model and mechanics model.Winkler pipe-soil interaction(WPSI),an analytical mechanics model developed by Rajani and Tesfamariam(2004),takes external and internal loads,temperature changes,loss of bedding support,and the elastoplastic effect of soil into consideration.Based on the WPSI model,a method to evaluate the elastic and plastic areas was proposed in the present study.An FEM model based on pipe-soil interaction(PSI)element was used to verify the analytical model.Sensitivity analyses indicate that the soft soil,long pipe and high temperature induced the axial plastic deformation more likely,which,however,may not occur in normal scenarios.The soft soil,pipes in small diameters,long unsupported bedding are prone to form flexural plastic area.The results show that the pipes subjected to the same loads have smaller stresses in the elastoplastic analysis than elastic analysis.The difference,however,is slight.

  7. Flat heat pipe design, construction, and analysis

    Energy Technology Data Exchange (ETDEWEB)

    Voegler, G.; Boughey, B.; Cerza, M.; Lindler, K.W.

    1999-08-02

    This paper details the design, construction and partial analysis of a low temperature flat heat pipe in order to determine the feasibility of implementing flat heat pipes into thermophotovoltaic (TPV) energy conversion systems.

  8. Comparison of Roller Burnishing Method with Other Hole Surface Finishing Processes Applied on AISI 304 Austenitic Stainless Steel

    Science.gov (United States)

    Akkurt, Adnan

    2011-08-01

    Component surface quality and selection of the optimum material are the main factors determining the performance of components used in machine manufacturing. The level of hole surface quality can be evaluated by the measurements regarding surface roughness, micro-hardness, and cylindricity. In this study, data had been obtained for different hole drilling methods. The characteristics of materials obtained after applications were compared for different hole-finishing processes to identify best hole drilling method. AISI 304 austenitic stainless steel material was used. Surface finishing of holes were performed using drilling, turning, reaming, grinding, honing, and roller burnishing methods. The results of the study show that the roller burnishing method gives the best results for mechanical, metallurgical properties, and hole surface quality of the material. On the other hand, the worst characteristics were obtained in the drilling method.

  9. Methods for the In-Situ Characterization of Cast Austenitic Stainless Steel Microstructures

    Science.gov (United States)

    Ramuhalli, P.; Good, M. S.; Harris, R. J.; Bond, L. J.; Ruud, C. O.; Diaz, A. A.; Anderson, M. T.

    2011-06-01

    Cast austenitic stainless steel (CASS) that was commonly used in U.S. nuclear power plants is a coarse-grained, elastically anisotropic material. Its engineering properties made it a material of choice for selected designs of nuclear power reactor systems. However, the material manufacturing and fabrication processes result in a variety of coarse-grain microstructures that make current ultrasonic in-service inspection of components quite challenging. To address inspection needs, new ultrasonic inspection approaches are being sought. However, overcoming the deleterious and variable effects of the microstructure on the interrogating ultrasonic beam may require knowledge of the microstructure, for potential optimization of inspection parameters to enhance the probability of detection (POD). The ability to classify microstructure type (e.g. polycrystalline or columnar) has the potential to guide selection of optimal NDE approaches. This paper discusses the application of ultrasonic and electromagnetic methods for classifying CASS microstructures, when making measurements from the outside surface of the component. Results to date demonstrate the potential of these measurements to discriminate between two consistent microstructures—equiaxed-grain material versus columnar-grain material. The potential for fusion of ultrasonic and electromagnetic measurements for in-situ microstructure characterization in CASS materials will be explored.

  10. Methods for the In-Situ Characterization of Cast Austenitic Stainless Steel Microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Harris, Robert V.; Bond, Leonard J.; Ruud, Clayton O.; Diaz, Aaron A.; Anderson, Michael T.

    2011-06-29

    Cast austenitic stainless steel (CASS) that was commonly used in U.S. nuclear power plants is a coarse-grained, elastically anisotropic material. Its engineering properties made it a material of choice for selected designs of nuclear power reactor systems. However, the fabrication processes result in a variety of coarse-grain microstructures that make current ultrasonic in-service inspection of components quite challenging. To address inspection needs, new ultrasonic inspection approaches are being sought. However, overcoming the deleterious and variable effects of the microstructure on the interrogating ultrasonic beam may require knowledge of the microstructure, for potential optimization of inspection parameters to enhance the probability of detection (POD). The ability to classify microstructure type (e.g. polycrystalline or columnar) has the potential to guide selection of optimal NDE approaches. This paper discusses the application of ultrasonic and electromagnetic methods for classifying CASS microstructures, when making measurements from the outside surface of the component. Results to date demonstrate the potential of these measurements to discriminate between two consistent microstructures - equiaxed-grain material versus columnar-grain material. The potential for fusion of ultrasonic and electromagnetic measurements for in-situ microstructure characterization in CASS materials will be explored.

  11. Void Swelling and Microstructure of Austenitic Stainless Steels Irradiated in the BOR - 60 Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y. [Argonne National Lab. (ANL), Argonne, IL (United States); Yang, Yong [Argonne National Lab. (ANL), Argonne, IL (United States); Huang, Yina [Argonne National Lab. (ANL), Argonne, IL (United States); Allen, T. [Argonne National Lab. (ANL), Argonne, IL (United States); Alexandreanu, B. [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, K. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2012-11-01

    As nuclear power plants age and neutron fluence increases, detrimental effects resulting from radiation damage have become an increasingly important issue for the operational safety and structural integrity of core internal components. In this study, irradiated specimens of reactor core internal components were characterized by transmission electron microscopy. The specimens had been irradiated to 5.5-45 dpa in the BOR-60 reactor at a dose rate close to 10-6 dpa/s and temperature of about 320°C. No voids were observed in the austenitic stainless steels and nickel alloys at all doses. Despite the possibility that fine voids below the TEM resolution limit may be present, it was clear that void swelling was insignificant in all examined alloys up to 45 dpa. Irradiated microstructures of the studied alloys were dominated by a high density of Frank loops. The mean size and density of the Frank loops varied from one material to another, but saturated with increasing dose above ~10 dpa. While no irradiation-induced precipitations were present below 24.5 dpa, fine precipitates were evident in several alloys at 45 dpa.

  12. 46 CFR 61.15-5 - Steam piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Steam piping. 61.15-5 Section 61.15-5 Shipping COAST... Periodic Tests of Piping Systems § 61.15-5 Steam piping. (a) Main steam piping shall be subjected to a.... If the covering of the piping is not removed, the test pressure shall be maintained on the piping...

  13. BIMORPH PIEZOELECTRIC ACTUATOR FOR SMALL PIPE ROBOT

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An experimental bimorph piezoelectric element (PZT) actuator for small pipe robot is developed. The robotcan move in φ 20 mm pipe, and can carry a CCD camera for detecting cracks or fine holes on inner surface of pipe. Thevelocity of the robot can reach 17~22 mm/s for vertical pipe up/down, respectively. Moving principle and its perfor-mance characteristics are presented.

  14. Analysis of Municipal Pipe Network Franchise Institution

    Science.gov (United States)

    Yong, Sun; Haichuan, Tian; Feng, Xu; Huixia, Zhou

    Franchise institution of municipal pipe network has some particularity due to the characteristic of itself. According to the exposition of Chinese municipal pipe network industry franchise institution, the article investigates the necessity of implementing municipal pipe network franchise institution in China, the role of government in the process and so on. And this offers support for the successful implementation of municipal pipe network franchise institution in China.

  15. 46 CFR 169.652 - Bilge piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Bilge piping. 169.652 Section 169.652 Shipping COAST... Electrical Bilge Systems § 169.652 Bilge piping. (a) All vessels of 26 feet in length and over must be... than 120 feet in length the bilge pipe must be not less than one and one-half inches. Piping on...

  16. China Steel Pipes Demand Rising Steadily

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Steel pipes industry is an industry to play a decisive role in the national economic development. During the Tenth Five-Year Plan period, the steel pipes output has been increased distinctly. Based on experts forecast,the steel pipes demand in China will still be in tendency of increase during the Eleventh FiveYear Plan period, which will doubtlessly bring new opportunity and challenge to the steel pipes enterprises in China.

  17. 46 CFR 76.15-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Piping. 76.15-15 Section 76.15-15 Shipping COAST GUARD... Extinguishing Systems, Details § 76.15-15 Piping. (a) The piping, valves, and fittings shall have a bursting pressure of not less than 6,000 p.s.i. (b) All piping, in nominal sizes not over 3/4 inch, shall be...

  18. Assessment of the integrity of welded pipes

    OpenAIRE

    Šarkoćević, Živče; Arsić, Miodrag; Sedmak, Aleksandar; MEĐO, Bojan; Mišić, Milan; id_orcid 0000-0003-0550-1851

    2014-01-01

    The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact ...

  19. Partial transformation of austenite in Al-Mn-Si TRIP steel upon tensile straining: an in situ EBSD study

    DEFF Research Database (Denmark)

    Lomholt, Trine Nybo; Adachi, Y.; da Silva Fanta, Alice Bastos;

    2013-01-01

    The transformation of austenite to martensite in an Al–Mn–Si transformation-induced plasticity steel was investigated with in situ electron backscatter diffraction (EBSD) measurements under tensile straining. The visualisation of the microstructure upon straining allows for an investigation...... of the stability of austenite grains against strain-induced transformation, with particular focus on the grain size and the location of the austenite grains. The findings confirm that size and location of austenite grains are significant parameters for their stability. Small austenite grains were observed...... to be more stable than large grains, while austenite grains located beside bainitic ferrite are the most stable. Moreover, it is demonstrated that austenite grains transform gradually...

  20. Formation and Growth Kinetics of Reverted Austenite During Tempering of a High Co-Ni Steel

    Science.gov (United States)

    Gruber, Marina; Ressel, Gerald; Méndez Martín, Francisca; Ploberger, Sarah; Marsoner, Stefan; Ebner, Reinhold

    2016-12-01

    It is well known that high Co-Ni steels exhibit excellent toughness. Since the good toughness in these steels is supposed to be related to thin layers of austenite between martensite crystals, this work presents an experimental study corroborated with diffusional calculations to characterize the evolution of reverted austenite. Atom probe measurements were conducted for analyzing the element distribution in austenite and martensite during tempering. These results were correlated with crystallographic information, which was obtained by using transmission electron microscopy investigations. Additionally, the experimental findings were compared with kinetic calculations with DICTRA™. The investigations reveal that reverted austenite formation during tempering is connected with a redistribution of Ni, Co, Cr, and Mo atoms. The austenite undergoes a Ni and Cr enrichment and a Co depletion, while in the neighboring martensite, a zone of Ni and Cr depletion and Co enrichment is formed. The changes in the chemical composition of austenite during tempering affect the stability of the austenite against phase transformation to martensite during plastic deformation and have thus decisive influence on the toughness of the material.

  1. Austenite grain growth simulation considering the solute-drag effect and pinning effect

    Science.gov (United States)

    Fujiyama, Naoto; Nishibata, Toshinobu; Seki, Akira; Hirata, Hiroyuki; Kojima, Kazuhiro; Ogawa, Kazuhiro

    2017-01-01

    Abstract The pinning effect is useful for restraining austenite grain growth in low alloy steel and improving heat affected zone toughness in welded joints. We propose a new calculation model for predicting austenite grain growth behavior. The model is mainly comprised of two theories: the solute-drag effect and the pinning effect of TiN precipitates. The calculation of the solute-drag effect is based on the hypothesis that the width of each austenite grain boundary is constant and that the element content maintains equilibrium segregation at the austenite grain boundaries. We used Hillert’s law under the assumption that the austenite grain boundary phase is a liquid so that we could estimate the equilibrium solute concentration at the austenite grain boundaries. The equilibrium solute concentration was calculated using the Thermo-Calc software. Pinning effect was estimated by Nishizawa’s equation. The calculated austenite grain growth at 1473–1673 K showed excellent correspondence with the experimental results. PMID:28179962

  2. Composition-dependent variation of magnetic properties and interstitial ordering in homogeneous expanded austenite

    DEFF Research Database (Denmark)

    Brink, Bastian K.; Ståhl, Kenny; Christiansen, Thomas Lundin;

    2016-01-01

    The crystal structure and magnetic properties of austenitic stainless steel with a colossal interstitial content, so-called expanded austenite, are currently not completely understood. In the present work, the magnetic properties of homogeneous samples of expanded austenite, as prepared by lowera......The crystal structure and magnetic properties of austenitic stainless steel with a colossal interstitial content, so-called expanded austenite, are currently not completely understood. In the present work, the magnetic properties of homogeneous samples of expanded austenite, as prepared...... by lowerature nitriding of thin foils, were investigated with magnetometry and Mössbauer spectroscopy. At room temperature, expanded austenite is paramagnetic for relatively low and for relatively high nitrogen contents (yN = 0.13 and 0.55, respectively, where yN is the interstitial nitrogen occupancy), while...... ferromagnetism is observed for intermediate nitrogen loads. Spontaneous volume magnetostriction was observed in the ferromagnetic state and the Curie temperature was found to depend strongly on the nitrogen content. For the first time, X-ray diffraction evidence for the occurrence of long-range interstitial...

  3. Effect of Austenitizing Heat Treatment on the Microstructure and Hardness of Martensitic Stainless Steel AISI 420

    Science.gov (United States)

    Barlow, L. D.; Du Toit, M.

    2012-07-01

    The effect of austenitizing on the microstructure and hardness of two martensitic stainless steels was examined with the aim of supplying heat-treatment guidelines to the user that will ensure a martensitic structure with minimal retained austenite, evenly dispersed carbides and a hardness of between 610 and 740 HV (Vickers hardness) after quenching and tempering. The steels examined during the course of this examination conform in composition to medium-carbon AISI 420 martensitic stainless steel, except for the addition of 0.13% vanadium and 0.62% molybdenum to one of the alloys. Steel samples were austenitized at temperatures between 1000 and 1200 °C, followed by oil quenching. The as-quenched microstructures were found to range from almost fully martensitic structures to martensite with up to 35% retained austenite after quenching, with varying amounts of carbides. Optical and scanning electron microscopy was used to characterize the microstructures, and X-ray diffraction was employed to identify the carbide present in the as-quenched structures and to quantify the retained austenite contents. Hardness tests were performed to determine the effect of heat treatment on mechanical properties. As-quenched hardness values ranged from 700 to 270 HV, depending on the amount of retained austenite. Thermodynamic predictions (using the CALPHAD™ model) were employed to explain these microstructures based on the solubility of the carbide particles at various austenitizing temperatures.

  4. 49 CFR 192.59 - Plastic pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe. 192.59 Section 192.59 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.59 Plastic pipe. (a) New plastic pipe... specification; and (2) It is resistant to chemicals with which contact may be anticipated. (b) Used plastic...

  5. 46 CFR 76.25-30 - Piping.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF HOMELAND SECURITY (CONTINUED) PASSENGER VESSELS FIRE PROTECTION EQUIPMENT Automatic Sprinkling System, Details § 76.25-30 Piping. (a) All piping, valves, and fittings of ferrous materials shall be... piping, valves, fittings, and sprinkler heads shall be securely supported, and, where...

  6. Smoking water pipe is injurious to lungs

    DEFF Research Database (Denmark)

    Sivapalan, Pradeesh; Ringbæk, Thomas; Lange, Peter

    2014-01-01

    This review describes the pulmonary consequences of water pipe smoking. Smoking water pipe affects the lung function negatively, is significantly associated with chronic obstructive pulmonary disease and increases the risk of lung infections. Case reports suggest that regular smokers of water pipe...

  7. Thermodynamic aspects of heat pipe operation

    Science.gov (United States)

    Richter, Robert; Gottschlich, Joseph

    1990-01-01

    An expanded heat pipe operating model is described which includes thermodynamic and heat transfer considerations to reconcile disparities between actual and theoretical heat pipe performances. The analysis shows that thermodynamic considerations can explain the observed heat pipe performance limitations. A full understanding of thermodynamic processes could lead to advanced concepts for thermal transport devices.

  8. 46 CFR 154.660 - Pipe welding.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt...

  9. 46 CFR 108.449 - Piping tests.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping tests. 108.449 Section 108.449 Shipping COAST... Fire Extinguishing Systems Fixed Carbon Dioxide Fire Extinguishing Systems § 108.449 Piping tests. (a... piping installation. (b) When tested with CO2 or other inert gas under a pressure of 70 kilograms...

  10. 14 CFR 29.1123 - Exhaust piping.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust piping. 29.1123 Section 29.1123... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1123 Exhaust piping. (a) Exhaust piping must be heat and corrosion resistant, and must have provisions to prevent failure due to...

  11. 46 CFR 76.10-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Piping. 76.10-15 Section 76.10-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) PASSENGER VESSELS FIRE PROTECTION EQUIPMENT Fire Main System, Details § 76.10-15 Piping. (a) All piping, valves, and fittings shall meet the applicable requirements...

  12. 49 CFR 195.128 - Station piping.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Station piping. 195.128 Section 195.128 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Design Requirements § 195.128 Station piping. Any pipe to be installed in a station that...

  13. 33 CFR 127.1101 - Piping systems.

    Science.gov (United States)

    2010-07-01

    ... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Piping systems. 127.1101 Section... Waterfront Facilities Handling Liquefied Hazardous Gas Design and Construction § 127.1101 Piping systems. Each piping system within the marine transfer area for LHG used for the transfer of LHG must meet...

  14. 46 CFR 193.10-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Piping. 193.10-15 Section 193.10-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) OCEANOGRAPHIC RESEARCH VESSELS FIRE PROTECTION EQUIPMENT Fire Main System, Details § 193.10-15 Piping. (a) All piping, valves, and fittings, shall meet...

  15. 46 CFR 95.10-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping. 95.10-15 Section 95.10-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CARGO AND MISCELLANEOUS VESSELS FIRE PROTECTION EQUIPMENT Fire Main System, Details § 95.10-15 Piping. (a) All piping, valves, and fittings shall meet the...

  16. 14 CFR 25.1123 - Exhaust piping.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust piping. 25.1123 Section 25.1123... STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1123 Exhaust piping. For powerplant and auxiliary power unit installations, the following apply: (a) Exhaust piping must be heat...

  17. 46 CFR 132.110 - Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Piping. 132.110 Section 132.110 Shipping COAST GUARD....110 Piping. (a) Except as provided for liftboats by § 134.180 of this subchapter, each fitting, flange, valve, and run of piping must meet the applicable requirements of part 128 of this subchapter....

  18. The formation of twinned austenite in Fe-10Cr-10Ni-2W maraging steel

    Energy Technology Data Exchange (ETDEWEB)

    Suk, J.I.; Hong, S.H.; Nam, S.W. (Dept. of Minerals Science and Engineering, Korea Advanced Inst. of Science and Technology, P.O. Box 150, Cheongyang, Seoul (KR))

    1991-12-01

    The precipitation hardening mechanisms in high strength maraging steels have been studied in detail by many investigators, but limited information is available on the formation of austenite during aging. Some investigations have been concerned with the understanding of the effect of reverted austenite formed during aging on the mechanical properties. However, only a few investigations have been reported on the morphology and crystallographic feature of austenite. Shiang and Wayman first reported the twin-related and coupled morphology of Widmanstatten austenite plates which were frequently observed in maraging steel. In addition, Ameyama et al. reported the morphology and crystallographic features of austenite formed in ferrite grain during aging in a two-phase stainless steel, and found that each side of the austenite pair of twins satisfies the Kurdjumov-Sachs (K-S) orientation relationship with the parent phase. The morphology and crystallographic features of the reverted austenite formed during aging of Fe-10Cr-10Ni-2W stainless maraging steel have been investigated in this paper. The major strengthening precipitate in Fe-10Cr-10Ni-2W maraging steels has been identified as the rod-shaped {eta}-Ni{sub 3}Ti phase in our previous study. The peculiar morphology of the austenite, i.e., twinned austenite, also has been found in our studies of maraging steel in the Fe-10Cr-10Ni-2W lath martensite. In addition, computer simulation of the diffraction pattern is used to confirm the orientation relationships, such as the Kurdjumov-Sachs (K-S) relationship, the Nishiyama-Wasserman (N-W) relationship and the twin relationship by comparisons with the experimentaly observed results.

  19. The Influence of Saturation of Cast Iron Austenite with Carbon on the Ausferrite Transformation

    Directory of Open Access Journals (Sweden)

    T. Giętka

    2007-07-01

    Full Text Available Austenitizing during quench hardening of the ductile cast iron influences the content of carbon in austenite depending on the soaking heat. On the other hand, the saturation of austenite impacts its transformation in the ausferritizing process of a metal matrix and forming of microstructure. Ductile cast iron with the ferrite matrix was hardened with isothermal transformation in the range of ausferritizing in temperature tpi = 400 i 300 0C and the range of time τpi = 7,5 �� 240 min. Specimens were gradually austenitized. They were soaked in the nominal temperature tγ = 950 0C, then precooled to the temperature tγ’ = 850 and 800 0C. Microstructure was investigated, there were also defined the proportion of austenite in the matrix of the cast iron and the content of carbon in it and hardness and impact strength in unnotched specimens. It was stated, that the precooling temperature deciding on the content of carbon in austenite influences kinetics of the ausferritic transformation, the content of carbon in the γ phase and impact strength and, in a less degree, hardness. As a result of gradual austenitizing the cast iron after quench hardening, in some conditions of treatment, reached mechanical properties corresponding, according to the ASTM A 897 standard, with high grades of ADI. Chilling in the range of austenitizing in temperature 850 and 800 0C led to the decrease of carbon in austenite what influenced positively on the matrix microstructure and properties of the ADI. Investigations in this range will be continued.

  20. Microstructural change during isothermal aging in high manganese austenitic steels; Ko Mn osutenaito ko no koon hentai ni tomonau soshiki henka

    Energy Technology Data Exchange (ETDEWEB)

    Ono, Y.; Tsuchiyama, T.; Takaki, S. [Kyushu Univ., Fukuoka (Japan). Graduate School

    1998-04-01

    Since high Mn austenitic ({gamma}) steels represented by the Hadfield steel (13mass%Mn-1.2mass%C steel) had a good toughness and showed a remarkable work hardening during cold working, they were used in special rails and components of stone crushers as wear-resistant materials. In this study, the microstructure change during isothermal aging was investigated in the 13mass%Mn-0.9mass%C steel and the 22mass%Mn-0.6mass%C steel. The microstructure change during isothermal aging in high Mn austenitic steels could be classified into three types: the grain boundary precipitation of carbide, the precipitation of platelet carbide within grains, and the formation of lamella structure through eutectic transformation. In the 13mass%Mn-0.9mass%C steel, all kinds of microstructure changes occurred. The carbide precipitation reaction in the high Mn austenitic steels was effectively suppressed in the 22mass%Mn-0.6mass%C steel, in which the increased amount of Mn content was the same as the decreased amount of carbon content, and the isothermal aging curve shifted to a longer duration. 10 refs., 11 figs.

  1. PPOOLEX experiments with two parallel blowdown pipes

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

    2011-01-15

    This report summarizes the results of the experiments with two transparent blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through either one or two vertical transparent blowdown pipes to the condensation pool. Five experiments with one pipe and six with two parallel pipes were carried out. The main purpose of the experiments was to study loads caused by chugging (rapid condensation) while steam is discharged into the condensation pool filled with sub-cooled water. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. In the experiments the initial temperature of the condensation pool water varied from 12 deg. C to 55 deg. C, the steam flow rate from 40 g/s to 1 300 g/s and the temperature of incoming steam from 120 deg. C to 185 deg. C. In the experiments with only one transparent blowdown pipe chugging phenomenon didn't occur as intensified as in the preceding experiments carried out with a DN200 stainless steel pipe. With the steel blowdown pipe even 10 times higher pressure pulses were registered inside the pipe. Meanwhile, loads registered in the pool didn't indicate significant differences between the steel and polycarbonate pipe experiments. In the experiments with two transparent blowdown pipes, the steamwater interface moved almost synchronously up and down inside both pipes. Chugging was stronger than in the one pipe experiments and even two times higher loads were measured inside the pipes. The loads at the blowdown pipe outlet were approximately the same as in the one pipe cases. Other registered loads around the pool were about 50-100 % higher than with one pipe. The experiments with two parallel blowdown pipes gave contradictory results compared to the earlier studies dealing with chugging loads in case of multiple pipes. Contributing

  2. Microstructural Features of Austenite Formation in C35 and C45 alloys

    OpenAIRE

    2007-01-01

    The microstructural evolution during continuous heating experiments has been studied for two C-Mn steels with carbon contents in the range 0.35 to 0.45 wt pct using optical microscopy, scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). It is shown that the formation of the austenitic phase is possible in pearlite as well as in ferrite regions. Thus, a considerable overlap in time of ferrite-to-austenite and pearlite-to-austenite transformations is likely to occur. An...

  3. Stacking faults and microstrains in strain-hardened surface of nitrogen-alloyed austenitic steel

    Science.gov (United States)

    Narkevich, N.; Syrtanov, M.; Mironov, Yu.; Surikova, N.

    2016-11-01

    X-ray diffractometry has been applied to examine the effect of ultrasonic forging and frictional treatment on structural parameters and oriented microstrains responsible for the generation of residual microstresses in austenitic steel Fe-17Cr-19Mn-0.52N. The maximum stacking fault density α = 0.067 is observed in the steel surface layer of thickness 5 µm after frictional treatment. A decrease in the austenite lattice parameter after deformation treatment is associated with the change in the sign (direction) of residual stresses. Surface deformation treatment induces compression of the austenite lattice along the normal to the surface.

  4. Austenite layer and precipitation in high Co-Ni maraging steel.

    Science.gov (United States)

    Wang, Chenchong; Zhang, Chi; Yang, Zhigang

    2014-12-01

    In high Co-Ni maraging steel, austenite has a great effect on the fracture toughness of the steel and the precipitated carbides are the main strengthening phase. In this study, both austenite layers and precipitation were observed and their formation theory was analyzed by Thermo-Calc simulation and several reported results. TEM and HRTEM observation results showed that the thickness of the austenite layers was about 5-10 nm and the length of the needle-like precipitated carbides was less than 10nm. The carbides maintained coherent or semi-coherent relation with the matrix.

  5. Modeling of microstructural evolution during dynamic recrystallization in coarse Nb microalloyed austenite

    Institute of Scientific and Technical Information of China (English)

    Ling Zhang; Wangyue Yang; Zuqing Sun

    2007-01-01

    The aim of the current study was to investigate the microstructural evolution during dynamic recrystallization in coarse Nb microalloyed austenite in thin slab direct rolling (TSDR) processing. A model was developed to predict the change of the austenite grain size during the dynamic recrystallization, by using the law of mixtures. The equations initially developed for partial static recrystallization were used for partial dynamic recrystallization, by adjusting the value of the constant. The results show that the change of the austenite grain size can be reasonably described by using the equations developed according to the law of mixtures.

  6. Effect of Tempering and Strain on Decomposition of Metastable Austenite in X210CrW12 Thixo-Cast Steel

    Science.gov (United States)

    Rogal, Ł.; Bonarski, J. T.; Bobrowski, P.

    2016-03-01

    Thixoforming of hot rolled X210CrW12tool steel led to the formation of globular austenitic grains (82.4 vol.%) surrounded by eutectic mixture (α-Fe and M7C3 carbides). The thixo-cast steel reached compression strength 4.8 GPa at plastic strain 34%. The analysis of pole figures after deformation indicated distinct texturization of microstructure in comparison with undeformed steel. Main texture components for austenite were {101}, , while ferrite did not reveal clearly formed orientation. DSC analysis confirmed that austenitic structure in the X210CrW12 steel was metastable and temperature of decomposition depended on the strain applied at 634 °C for the un-deformed sample and at 599 °C for sample compressed up to 4.8 GPa. Discontinuous transformation of austenite into perlite, that started mainly at grain boundaries and proceeded to the center, was the predominant mechanism responsible for the decomposition of globular grains in thixoformed X210CrW12 steel. The decomposition caused by tempering of supersaturated and severely strained steel led to obtaining characteristic product of transformation of higher hardness in comparison with only tempered sample. In the deformed sample the reaction started on slip bands and twins which revealed high density of defects, promoting precipitation of carbides, followed by local depletion in carbon as a result of α'- Fe formation. In contrast to non-deformed state they covered the area of grains. Two fronts of reaction α-Fe plate +M3C → mixture of α-Fe and M7C3 carbides were also observed.

  7. Pulse Mitigation and Heat Transfer Enhancement Techniques. Volume 5. Transient Liquid Movement in Heat Pipe Wicks

    Science.gov (United States)

    1992-08-01

    pipe wall. This is not likely to be the case in the thin wicks used in most heat pipes unless severe dryout occurs. Eninger [7] studied the capillary...balance on a randomly oriented fibecr. The theoretical model required an empirical constant obtained from the experimental results. Eninger also 6...structure was utilized for this experimpnt. The two-component wick structure was utilized previously by Eninger [7], who was able to measure slight

  8. Investigation of sand in piping

    Directory of Open Access Journals (Sweden)

    Nađ Laslo

    2012-01-01

    Full Text Available For the investigation of the grain size distribution of the material washed out from the piping, we used 20 samples originating from different places on the Danube and the Tisza rivers. The grading characteristics of these samples were investigated based on selected grain sizes and the uniformity of gradients. Based on the investigations it has become possible to identify which grain size fractions are likely to be washed out, and how to characterize those fractions. Based on the grain size distribution curves it has been made possible to define the boundaries of the zone susceptible to piping. The zone limits of granular soils liquefied by earthquakes and the zone limits of the soil out washed from piping are very similar. This apparent correspondence already formerly raised the hypothetic question of whether piping occurring during high flood can be simulated by shape to similar surface liquefaction phenomena experienced during earthquakes, as in both cases a volcanic cone is formed through the crater of which water is constantly issuing, dragging away solid particles.

  9. Localized turbulence in pipe flow

    NARCIS (Netherlands)

    Kuik, D.J.

    2011-01-01

    In this thesis the transition to turbulence in pipe flow is investigated. At low Reynolds numbers, the flow returns to the laminar state spontaneously. At high Reynolds number a small perturbation causes the flow to suddenly become turbulent. In the intermediate regime localized turbulence is observ

  10. This is not a Pipe

    DEFF Research Database (Denmark)

    Just, Sine Nørholm

    2016-01-01

    or unwilling to listen to, let alone engage with, emotionally guided bottom-up participation. Using an illustrative case of a Danish public debate over an alleged ban on liquorice pipes, this article argues that the disconnect between invitation and participation may be explained by the fact...

  11. Thermal deformation behavior and microstructure of nuclear austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Gleeble-1500D thermal simulation tester was employed in the hot-compression investigation of as-cast nuclear 304 austenitic stainless steel under conditions: deformation temperature 950―1200℃; deformations 30% and 50%; deformation rates 0.01 and 0.1 s?1. The results show that the flow stress decreases with temperature rise under the same strain rate and deformation, that the flow stress increases with deformation under the same temperature and strain rate, and that the flow stress increases with strain rate under the same temperature condition, i.e., work hardening becomes distinct. Materials exhibit better strength-toughness when the strain rate is 0.01 s-1, the deformation is 50%, and the temperature is 1050℃.

  12. Austenite Formation Kinetics During Rapid Heating in a Microalloyed Steel

    Energy Technology Data Exchange (ETDEWEB)

    BURNETT,M.E.; DYKHUIZEN,RONALD C.; KELLEY,J. BRUCE; PUSKAR,JOSEPH D.; ROBINO,CHARLES V.

    1999-09-07

    The model parameters for the normalized 1054V1 material were compared to parameters previously generated for 1026 steel, and the transformation behavior was relatively consistent. Validation of the model predictions by heating into the austenite plus undissolved ferrite phase field and rapidly quenching resulted in reasonable predictions when compared to the measured volume fractions from optical metallography. The hot rolled 1054V1 material, which had a much coarser grain size and a non-equilibrium volume fraction of pearlite, had significantly different model parameters and the on heating transformation behavior of this material was less predictable with the established model. The differences in behavior is consistent with conventional wisdom that normalized micro-structure produce a more consistent response to processing, and it reinforces the need for additional work in this area.

  13. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    Science.gov (United States)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  14. Small punch creep test in a 316 austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Saucedo-Munoz, M. L.; Komazaki, S. I.; Hashida, T.; Lopez-Hirata, V. M.

    2015-03-30

    The small punch creep test was applied to evaluate the creep behavior of a 316 type austenitic stainless steel at temperatures of 650, 675 and 700 degree centigrade. The small punch test was carried out using a creep tester with a specimen size of 10x10x0.3 mm at 650, 675 and 700 degree centigrade using loads from 199 to 512 N. The small punch creep curves show the three stages found in the creep curves of the conventional uniaxial test. The conventional creep relationships which involve parameters such as creep rate, stress, time to rupture and temperature were followed with the corresponding parameters of small punch creep test and they permitted to explain the creep behavior in this steel. The mechanism and activation energy of the deformation process were the grain boundary sliding and diffusion, respectively, during creep which caused the intergranular fracture in the tested specimens. (Author)

  15. Multiaxial elastoplastic cyclic loading of austenitic 316L steel

    Directory of Open Access Journals (Sweden)

    V. Mazánová

    2017-04-01

    Full Text Available Cyclic stress-strain response and fatigue damage character has been investigated in austenitic stainless steel 316L. Hollow cylindrical specimens have been cyclically deformed in combined tension-compression and torsion under constant strain rate condition and different constant strain and shear strain amplitudes. In-phase and 90° out-of-phase cyclic straining was applied and the stress response has been monitored. Cyclic hardening/softening curves were assessed in both channels. Cyclic softening followed for higher strain amplitudes by long-term cyclic hardening was observed. Cyclic stress-strain curves were determined. Study of the surface damage in fractured specimens revealed the types and directions of principal cracks and the sources of fatigue crack initiation in slip bands.

  16. The propagation of ultrasound in an austenitic weld

    DEFF Research Database (Denmark)

    Halkjær, Søren; Sørensen, Mads Peter; Kristensen, Anders Wang

    2000-01-01

    , slices of different thicknesses from the original weld have been fabricated. Through-transmission A-scans have then been produced for each weld slice and compared with the corresponding numerical simulation. A comparison of the direction of ultrasound propagation through the weld for the two approaches......The propagation of ultrasound through an austenitic weld is investigated experimentally as well as in a numerical simulation. The weld is insonified at normal incidence to the fusion line with a longitudinal contact transducer. In order to experimentally trace the ultrasound through the weld...... shows quite good agreement. However, attenuation due to scattering at grain boundaries in the weld is poorly modelled in the simulation. In order to improve this, a better model of the weld is needed....

  17. Laser Welding Of Finned Tubes Made Of Austenitic Steels

    Directory of Open Access Journals (Sweden)

    Stolecki M.

    2015-09-01

    Full Text Available This paper describes the technology of welding of finned tubes made of the X5CrNi1810 (1.4301 austenitic steel, developed at Energoinstal SA, allowing one to get high quality joints that meet the requirements of the classification societies (PN-EN 15614, and at the same time to significantly reduce the manufacturing costs. The authors described an automatic technological line equipped with a Trumph disc laser and a tube production technological process. To assess the quality of the joints, one performed metallographic examinations, hardness measurements and a technological attempt to rupture the fin. Analysis of the results proved that the laser-welded finned tubes were performed correctly and that the welded joints had shown no imperfections.

  18. Efficient methods of piping cleaning

    Directory of Open Access Journals (Sweden)

    Orlov Vladimir Aleksandrovich

    2014-01-01

    Full Text Available The article contains the analysis of the efficient methods of piping cleaning of water supply and sanitation systems. Special attention is paid to the ice cleaning method, in course of which biological foil and various mineral and organic deposits are removed due to the ice crust buildup on the inner surface of water supply and drainage pipes. These impurities are responsible for the deterioration of the organoleptic properties of the transported drinking water or narrowing cross-section of drainage pipes. The co-authors emphasize that the use of ice compared to other methods of pipe cleaning has a number of advantages due to the relative simplicity and cheapness of the process, economical efficiency and lack of environmental risk. The equipment for performing ice cleaning is presented, its technological options, terms of cleansing operations, as well as the volumes of disposed pollution per unit length of the water supply and drainage pipelines. It is noted that ice cleaning requires careful planning in the process of cooking ice and in the process of its supply in the pipe. There are specific requirements to its quality. In particular, when you clean drinking water system the ice applied should be hygienically clean and meet sanitary requirements.In pilot projects, in particular, quantitative and qualitative analysis of sediments adsorbed by ice is conducted, as well as temperature and the duration of the process. The degree of pollution of the pipeline was estimated by the volume of the remote sediment on 1 km of pipeline. Cleaning pipelines using ice can be considered one of the methods of trenchless technologies, being a significant alternative to traditional methods of cleaning the pipes. The method can be applied in urban pipeline systems of drinking water supply for the diameters of 100—600 mm, and also to diversion collectors. In the world today 450 km of pipelines are subject to ice cleaning method.Ice cleaning method is simple

  19. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  20. Preliminary Design of IHTS Piping Support for PGSFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Nak-Hyun; Koo, Gyeong-Hoi [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    A pipe support is a designed element that transfer the load from pipe to the supporting structures. Providing sufficient pipe wall thickness and installing proper supports are most important elements for structural integrity of the piping system. Piping supports are generally referred to as device used in supporting the weight of the piping. The weight includes that of the pipe proper, the content the pipe carries, and the pipe converting, such as insulation. A FE analysis was performed to select variable spring hanger of IHTS hot-leg piping for PGSFR. The calculated values will be used to design variable spring hanger.

  1. Precipitation hardening in Fe--Ni base austenitic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, K.M.

    1979-05-01

    The precipitation of metastable Ni/sub 3/X phases in the austenitic Fe--Ni-base alloys has been investigated by using various combinations of hardening elements, including Ti, Ta, Al, and Nb. The theoretical background on the formation of transition precipitates has been summarized based on: atomic size, compressibility, and electron/atom ratio. A model is proposed from an analysis of static concentration waves ordering the fcc lattice. Ordered structure of metastable precipitates will change from the triangularly ordered ..gamma..', to the rectangularly ordered ..gamma..'', as the atomic ratio (Ti + Al)/(Ta + Nb) decreases. The concurrent precipitation of ..gamma..' and ..gamma..'' occurs at 750/sup 0/C when the ratio is between 1.5 and 1.9. Aging behavior was studied over the temperature range of 500/sup 0/C to 900/sup 0/C. Typical hardness curves show a substantial hardening effect due to precipitation. A combination of strength and fracture toughness can be developed by employing double aging techniques. The growth of these coherent intermediate precipitates follows the power law with the aging time t : t/sup 1/3/ for the spherical ..gamma..' particles; and t/sup 1/2/ for the disc-shaped ..gamma..''. The equilibrium ..beta.. phase is observed to be able to nucleate on the surface of imbedded carbides. The addition of 5 wt % Cr to the age-hardened alloys provides a non-magnetic austenite which is stable against the formation of mechanically induced martensite.Cr addition retards aging kinetics of the precipitation reactions, and suppresses intergranular embrittlement caused by the high temperature solution anneal. The aging kinetics are also found to be influenced by solution annealing treatments.

  2. Stress and Fracture Strength Analysis for Three-Way Pipes%三通管道的应力与断裂强度分析

    Institute of Scientific and Technical Information of China (English)

    许京荆; 吴益民

    2001-01-01

    Three-way pipes, T and Y pipes, are very important connecting components in pipeline systems, their strength are related to the safety of pipelines. In the case that crack is not detected in the three-way pipe, ANSYS finite element program version 5.6 is applied to study the stress distribution of the three-way pipe and to obtain the optimum fillet radius in the crotch region of the two pipes. The reasonable intersection angle φ of the two pipes is also obtained. In the case that a surface crack is detected in the three-way pipe, the maximum stress intensity factor (SIF) near the front of the surface crack is studied.

  3. Evaluation of aluminum drill-pipe material and design

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao C. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Lourenco, Marcelo I.; Netto, Theodoro Antoun [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

    2008-07-01

    Experimental program and numerical analyses were carried out to investigate the fatigue mechanisms of aluminum drill pipes designed and manufactured in compliance with ISO 15546. The main objective is to improve the fatigue performance of these components by selecting the appropriate aluminum alloy and by enhancing the mechanical design of the threaded steel connector. This paper presents the experimental test program and numerical analyses conducted on a drill-pipe of different materials (Al-Cu-Mg and Al-Zn-Mg system aluminum alloys) and geometry. Material mechanical properties, including S-N curve, were determined through small-scale tests on specimens cut from actual drill pipes. Full-scale experiments were also performed in laboratory. A finite element model of the drill pipe, including the tool-joint region, was developed. The model simulates, through different load steps, the tool-joint hot assembly, and then reproduces the physical experiments numerically in order to obtain the actual stress distribution. Good correlation between full-scale and small-scale fatigue tests was obtained by adjusting the strain/stress levels monitored in the full-scale tests in light of the numerical simulations and performing fatigue life calculations via multiaxial fatigue models. The weak points of the current practice design are highlighted for further development. (author)

  4. Further development of probabilistic analysis method for lifetime determination of piping and vessels. Final report; Weiterentwicklung probabilistischer Analysemethoden zur Lebensdauerbestimmung von Rohrleitungen und Behaeltern. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Heckmann, K.; Grebner, H.; Sievers, J.

    2013-07-15

    Within the framework of research project RS1196 the computer code PROST (Probabilistic Structure Calculation) for the quantitative evaluation of the structural reliability of pipe components has been further developed. Thereby models were provided and tested for the consideration of the damage mechanism 'stable crack growth' to determine leak and break probabilities in cylindrical structures of ferritic and austenitic reactor steels. These models are now additionally available to the model for the consideration of the damage mechanisms 'fatigue' and 'corrosion'. Moreover, a crack initiation model has been established supplementary to the treatment of initial cracks. Furthermore, the application range of the code was extended to the calculation of the growth of wall penetrating cracks. This is important for surface cracks growing until the formation of a stable leak. The calculation of the growth of the wall penetrating crack until break occurs improves the estimation of the break probability. For this purpose program modules were developed to be able to calculate stress intensity factors and critical crack lengths for wall penetrating cracks. In the frame of this work a restructuring of PROST was performed including possibilities to combine damage mechanisms during a calculation. Furthermore several additional fatigue crack growth laws were implemented. The implementation of methods to estimate leak areas and leak rates of wall penetrating cracks was completed by the inclusion of leak detection boundaries. The improved analysis methods were tested by calculation of cases treated already before. Furthermore comparative analyses have been performed for several tasks within the international activity BENCH-KJ. Altogether, the analyses show that with the provided flexible probabilistic analysis method quantitative determination of leak and break probabilities of a crack in a complex structure geometry under thermal-mechanical loading as

  5. Thermal Stability of Austenite and Properties of Quenching & Partitioning (Q&P) Treated AHSS

    Science.gov (United States)

    Wu, R. M.; Wang, L.; Jin, X. J.

    A Fe-0.2C-1.87Mn-1.42Si-0.0405Al steel subjected to an appropriate Quenching & Partitioning treatment (Q&P) exhibits the combination of high tensile strength (1311 MPa) and high elongation (13.6%). The thermal decomposition of retained austenite in the as-treated steel has been studied at an elevated temperature of 500oC by means of differential scanning calorimetry (DSC). Activation energy has been obtained by performing a Kissinger analysis method. The DSC results show that the activation energy of thermal decomposition of the retained austenite in this Q&P steel is 221.3KJ/mol, which is in a good agreement with the result of retained austenite in similar chemical composition steel subjected to a TRansformation Induced Plasticity (TRIP) treatment. This investigation helps to investigate the stability of retained austenite in Q&P steels upon cooling or under external stress.

  6. Effect of Primary Factor on Cavitation Resistance of Some Austenitic Metals

    Institute of Scientific and Technical Information of China (English)

    WANG Zai-you; ZHU Jin-hua

    2003-01-01

    The cavitation resistance of six kinds of austenitic metals was investigated using a rotating disc rig. The research results show that cavitation resistance of the austenitic metals is obviously raised due to cavitation-induced martensite and greatly influenced by mechanism of martensitic transformation. The cavitation resistance of two stress-induced martensite Fe-Mn-Si-Cr shape memory alloys is much better than that of three strain-induced martensite austenitic stainless steels. The Fe-Mn-Si-Cr shape memory alloys possess excellent cavitation resistance mainly because of their excellent elasticity in local small-zone. The first principal factor for cavitation resistance of metastable austenitic metals is unloaded rebounding depth, and the second one is energy dissipation resulted from cavitation-induced martensite.

  7. Comparing the possibilities of austenite content determination in austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2011-07-01

    Full Text Available The article presents various methods for assessment of the austenite volume fraction in Austempered Ductile Iron (ADI. Tests were carried out on two types of ADI, i.e. unalloyed and alloyed with the addition of 0.72%Cu and 0.27%Mo, heat treated under different conditions of isothermal transformation to obtain different austenite volume fractions. The test material was then subjected to metallographic examinations, X-ray diffraction (XRD analysis, an analysis using the author's genuine programme of artificial neural networks, image analysis and magnetic measurements. The results were compared with each other indicating the possibility of a quantitative measurement of austenite and other phases present in cast iron. It was found that different methods of measurement are not fully consistent with each other but show similar results of the austenite content.

  8. Interface Migration between Martensite and Austenite during Quenching and Partitioning (Q&P) Process

    Institute of Scientific and Technical Information of China (English)

    Ning ZHONG; Xiaodong WANG; Yonghua RONG; Li WANG

    2006-01-01

    An Fe-0.2C-1.5Si-1.67Mn steel was subjected to quenching and partitioning (Q&P) process, and the interface migration between martensite and austenite at an elevated partitioning temperature was observed. The interface migration is excluded in constrained paraequilibrium (CPE) model. Based on "endpoint" predicted by CPE model the thermodynamic condition of interface migration is analyzed, that is, the difference in the chemical potential of iron in both ferrite (martenisite) and austenite produces the driving force of the iron atoms to migrate from one phase to the other phase. In addition, the interface migration can change the austenite fraction; as a result, the austenite fraction at partitioning temperature may be higher than that at quenching temperature through the interface migration, but this phenomenon cannot be explained by CPE model.

  9. Static Recrystallization Behavior of Hot Deformed Austenite for Micro-Alloyed Steel

    Institute of Scientific and Technical Information of China (English)

    Jie HUANG; Zhou XU; Xin XING

    2003-01-01

    Static recrystallization behavior of austenite for micro-alloyed steel during hot rolling was studied and the influence (τ-ε diagram) of holding time and deformation at different deformations and isothermal temperatures on microstructuralstate of austen

  10. Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yang Cao; Zu-rui Zhang

    2009-01-01

    18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical duc-tile-brittle transition behavior and excellent pitting corrosion resistance properties.

  11. Effect of Grain Size on Mechanical Properties of Nickel-Free High Nitrogen Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    LI Hua-bing; JIANG Zhou-hua; ZHANG Zu-rui; YANG Yan

    2009-01-01

    The fine grained structures of nickel-free high nitrogen austenitic stainless steels had been obtained by means of cold rolling and subsequent annealing.The relationship between microstructure and mechanical properties and gain size of nickel-free high nitrogen austenitic stainless steels was examined.High strength and good ductility of the steel were found.In the grain size range,the Hall-Petch dependency for yield stress,tensile strength,and hardness was valid for grain size ranges for the nickel-free high nitrogen austenitic stainless steel.In the present study,the ductility of cold rolled nickel-free high nitrogen austenitic stainless steel decreased with annealing time when the grain size was refined.The fracture surfaces of the tensile specimens in the grain size range were covered with dimples as usually seen in a ductile fracture mode.

  12. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R. [University of Missouri-Kansas City; Bergen, R. [Precision Metal Products; Balch, D. K. [Sandia Natl Laboratory

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  13. Effect of Plastic Deformation on Magnetic Properties of Fe-40%Ni-2%Mn Austenitic Alloy

    Institute of Scientific and Technical Information of China (English)

    Selva Büyükakkas; H Aktas; S Akturk

    2007-01-01

    The effects of plastic deformation on the magnetic properties of austenite structure in an Fe-40%Ni-2%Mn alloy is investigated by using Mssbauer spectroscopy and Differential Scanning Calorimetry (DSC) techniques The morphology of the alloy has been obtained by using Scanning Electron Microscopy (SEM). The magnetic behaviour of austenite state is ferromagnetic. After plastic deformation, a mixed magnetic structure including both paramagnetic and ferromagnetic states has been obtained at the room temperature. The volume fraction changes, the effective hyperfine fields of the ferromagnetic austenite phase and isomery shift values have also been determined by Mssbauer spectroscopy. The Curie point (TC) and the Neel temperature (TN) have been investigated by means of DSC system for non-deformed and deformed Fe-Ni-Mn alloy. The plastic deformation of the alloy reduces the TN and enhances the paramagnetic character of austenitic Fe-Ni-Mn alloy.

  14. Fundamental study of the austenite formation and decomposition in low-silicon, aluminum added TRIP steels

    Science.gov (United States)

    Garcia-Gonzalez, Jose Enrique

    2005-11-01

    TRIP (Transformation Induced Plasticity) steels are under development for automotive applications that require high strength and excellent formability. Conventional TRIP steels consist of a multiphase microstructure comprised of a ferrite matrix with a dispersion of bainite and metastable retained austenite. The high ductility exhibited by these steels results from the transformation of the metastable retained austenite to martensite during straining. In conventional TRIP steel processing, the multiphase microstructure is obtained by controlled cooling from the alpha + gamma region to an isothermal holding temperature. During this holding, bainite forms and carbon is rejected out into the austenite, which lowers the Ms temperature and stabilizes the austenite to room temperature. In this research project, a fundamental study of a low-Si, Mo-Nb added cold rolled TRIP steel with and without Al additions was conducted. In this study, the recrystallization of cold-rolled ferrite, the formation of austenite during intercritical annealing and the characteristics of the decomposition of the intercritically annealed austenite by controlled cooling rates were systematically assessed. Of special interest were: (i) the effect of the initial hot band microstructure, (ii) the formation of epitaxial ferrite during cooling from the intercritical annealing temperature to the isothermal holding temperature, (iii) the influence of the intercritically annealed austenite on the formation of bainite during the isothermal holding temperature, and (iv) the influence of the processing variables on the type, amount, composition and stability of the retained austenite. During this research study, techniques such as OM, SEM, EBSD, TEM, XRD and Magnetometry were used to fully characterize the microstructures. Furthermore, a Gleeble 3500 unit at US Steel Laboratories was used for dilatometry studies and to simulate different CGL processing routes, from which specimens were obtained to evaluate

  15. Plasma Nitriding of Austenitic Stainless Steel with Severe Surface Deformation Layer

    Institute of Scientific and Technical Information of China (English)

    JI Shi-jun; GAO Yu-zhou; WANG Liang; SUN Jun-cai; HEI Zu-kun

    2004-01-01

    The dc glow discharge plasma nitriding of austenite stainless steel with severe surface deformation layer is used to produce much thicker surface modified layer. This kind of layers has useful properties such as a high surface hardness of about 1500 Hv 0.1 and high resistance to frictional wear. This paper presents the structures and properties of low temperature plasma nitrided austenitic stainless steel with severe surface deformation layer.

  16. KINETICS OF α'-MARTENSITE FORMATION DURING FATIGUE DEFORMATION IN METASTABLE AUSTENITIC STAINLESS STEEL

    OpenAIRE

    Tsuzaki, K.; T. Maki; Tamura, I.

    1982-01-01

    The effect of applied total strain range on the critical condition necessary for the onset of α'-martensitic transformation kinetics during the fatigue deformation was studied in AISI type 304 metastable austenitic stainless steel at room temperature. In the case of fatigue deformation, the α'-martensite formation was observed even in the condition that the saturated stress amplitude of austenite phase is smaller than the critical applied stress for the onset of α'-martensite formation for th...

  17. a Study Into the Effects of AN Austenitic Weld on Ultrasonic Array Imaging Performance

    Science.gov (United States)

    Hunter, A. J.; Drinkwater, B. W.; Zhang, J.; Wilcox, P. D.

    2011-06-01

    An industrial application of ultrasonic array imaging is the inspection of austenitic welds with high inhomogeneity and anisotropy. These result in attenuation and perturbation of the signals that adversely affects imaging performance. Here, the effects of perturbations introduced by an austenitic weld on array imaging performance are investigated experimentally. It is shown that three major factors contribute to the degradation of image quality: timing errors, phase errors, and multi-path propagation and scattering.

  18. The evolution of mechanical property change in irradiated austenitic stainless steels

    Science.gov (United States)

    Lucas, G. E.

    1993-11-01

    The evolution of mechanical properties in austenitic stainless steels during irradiation is reviewed. Changes in strength, ductility and fracture toughness are strongly related to the evolution of the damage microstructure and microstructurally-based models for strengthening reasonably correlate the data. Irradiation-induced defects promote work softening and flow localization which in turn leads to significant reductions in ductility and fracture toughness beyond about 10 dpa. The effects of irradiation on fatigue appear to be modest except at high temperature where helium embrittlement becomes important. The swelling-independent component of irradiation creep strain increases linearly with dose and is relatively insensitive to material variables and irradiation temperature, except at low temperatures where accelerated creep may occur as a result of low vacancy mobility. Creep rupture life is a strong function of helium content, but is less sensitive to metallurgical conditions. Irradiation-induced stress corrosion cracking appears to be related to the evolution of radiation-induced segregation/depletion at grain boundaries, and hence may not be significant at low irradiation temperatures.

  19. Inter-laminar shear stress in hybrid CFRP/austenitic steel

    Directory of Open Access Journals (Sweden)

    J. Lopes

    2015-01-01

    Full Text Available Bolted joints are the most common solution for joining composite components in aerospace structures. Critical structures such as wing to fuselage joints, or flight control surface fittings use bolted joining techniques. Recent research concluded that higher bearing strengths in composite bolted joints can be achieved by a CFRP/ Titanium hybrid lay-up in the vicinity of the bolted joint. The high costs of titanium motivate a similar research with the more cost competitive austenitic steel. An experimental program was performed in order to compare the apparent inter-laminar shear stress (ILSS of a CFRP reference beam with the ILSS of hybrid CFRP/Steel beams utilizing different surface treatments in the metallic ply. The apparent ILSS was determined by short beam test, a three-point bending test. Finite element models using cohesive elements in the CFRP/Steel interface were built to simulate the short beam test in the reference beam and in the highest interlaminar shear stress hybrid beam. The main parameters for a FEM simulation of inter laminar shear are the cohesive elements damage model and appropriate value for the critical energy release rate. The results show that hybrid CFRP/Steel have a maximum ILSS very similar to the ILSS of the reference beam. Hybrid CFRP/Steel is a competitive solution when compared with the reference beam ILSS. FEM models were able to predict the maximum ILSS in each type of beam.

  20. Characterization of Bimetallic Castings with an Austenitic Working Surface Layer and an Unalloyed Cast Steel Base

    Science.gov (United States)

    Wróbel, Tomasz

    2014-05-01

    The paper presents the technology of bimetallic castings based on the founding method of layer coating directly in the cast process of the so-called method of mold cavity preparation. The prepared castings consist of two fundamental parts, i.e., the base and the working surface layer. The base part of the bimetallic casting is typical foundry material, i.e., unalloyed cast steel, whereas the working layer is a plate of austenitic alloy steel sort X2CrNi 18-9. The quality of the joint between the base part and the working layer was evaluated on the basis of ultrasonic non-destructive testing and structure examinations containing metallographic macro- and microscopic studies with the use of a light microscope (LOM) with microhardness measurements and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy—EDS). On the basis of the obtained results it was confirmed that the decisive phenomena needed to create a permanent joint between the two components of the bimetallic casting are carbon and heat transport in the direction from the high-carbon and hot base material which was poured into the mold in the form of liquid metal to the low-carbon and cold material of the working layer which was placed in the mold cavity in the form of a monolithic insert.

  1. Microstructural and Texture Development in Two Austenitic Steels with High-Manganese Content

    DEFF Research Database (Denmark)

    Bhattacharya, Basudev; Ray, Ranjit Kumar; Leffers, Torben

    2015-01-01

    Two austenitic steels, Fe-21.3Mn-3.44Si-3.74Al-0.5C and Fe-29.8Mn-2.96Si-2.73Al-0.52C, were subjected to cold rolling with 30 to 80 pct reduction with an increment of 10 pct and subsequently the development of their microstructures and textures were studied. The overall texture after 80 pct cold...... reduction was Brass type. A weak Copper component {112}〈111〉 was present at the early stage of deformation, which disappeared completely after 60 pct cold reduction. Extensive shear banding took place in both the steels, right from rather low cold rolling levels, which became more prominent at higher...... amounts of cold rolling. Formation of twin bands, along with cellular dislocation network, was observed in Steel A after 30 pct cold rolling. In case of Steel B, denser twin bands and dislocation cellular network were observed in early stage of deformation. After 80 pct cold reduction, the development...

  2. Study of ultrasonic characterization and propagation in austenitic welds: The MOSAICS project

    Energy Technology Data Exchange (ETDEWEB)

    Chassignole, Bertrand, E-mail: bertrand.chassignole@edf.fr [EDF R and D, MMC department, Les Renardières, 77818 Moret sur Loing (France); Recolin, Patrick, E-mail: patrick.recolin@dcnsgroup.com [DCNS CESMAN, 44620 La montagne (France); Leymarie, Nicolas, E-mail: nicolas.leymarie@cea.fr [CEA LIST, 91191 Gif-sur-Yvette (France); Gueudré, Cécile, E-mail: cecile.gueudre@univ-amu.fr [LMA, Aix Marseille Université, CNRS, UPR 7051, F-13402 Marseille Cedex 20 (France); Guy, Philippe, E-mail: philippe.guy@insa-lyon.fr [INSA Lyon, LVA laboratory, 69621 Villeurbanne (France); Elbaz, Deborah, E-mail: deborah.elbaz@extende.com [Extende, 91400 Orsay (France)

    2015-03-31

    Regulatory requirements enforce a volumetric inspection of welded components of nuclear equipments. However, the multi-pass austenitic welds are characterized by anisotropic and heterogeneous structures which lead to numerous disturbances of the ultrasonic beam. The MOSAICS project supported by the ANR (French National Research Agency) aims at matching various approaches to improve the prediction of the ultrasonic testing in those welds. The first stage consists in characterizing the weld structure (determination of the columnar grain orientation and measurements of elastic constants and attenuation coefficients). The techniques of characterization provide input data for the modeling codes developed in another task of the project. For example, a 3D version of the finite elements code ATHENA is developed by EDF R and D to take into account anisotropic texture in any direction. Semi-analytical models included in CIVA software are also improved to better predict the ultrasonic propagation in highly anisotropic and heterogeneous structures. The last stage deals with modeling codes validation based on experimental inspections on representative mock-ups containing calibrated defects. The objective of this paper is to give an overview of the MOSAICS project and to present specific results illustrating the various tasks.

  3. Microstructure and formation mechanism of twins of laths of austenite with high nitrogen

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of composite diffusion layer of the nitrided and chromized 0.2% carbon steel is investigated using TEM and EDS. It is found that laths of austenite with high nitrogen (λN) precipitate from α-ferrite matrix in the deeper zone of the diffusion layer. These λN laths are all twins, with their {111} twinning planes parallel to the lath axis, thus forming a characteristic "back-to-back" morphology. There are two types of λN lath. The first is a genuinely {111} twin, and λN and α keep the accurate K-S relationship, and each λN and α form a sharp and smooth λN/α interface of {335}λN//{341}a, namely habit plane {335}fcc. The second is a pseudo-twin, with micro-twins {111} or faults formed within the two twin components. Localized lattice deformation (relaxation) seems to have occurred at the interfaces of the second type of λN due to the formation of micro-twins or faults within the twin components. These micro-twins or faults make the orientation relationship (OR) between each of the λN and the (-matrix deviate from the accurate K-S OR, and the OR between two λN twin components deviate from the genuine {111} twin relationship. In addition, the λN/α interface of the second type of λN is not as sharp or smooth as that of the first one.

  4. Austenite Grain Growth and Precipitate Evolution in a Carburizing Steel with Combined Niobium and Molybdenum Additions

    Science.gov (United States)

    Enloe, Charles M.; Findley, Kip O.; Speer, John G.

    2015-11-01

    Austenite grain growth and microalloy precipitate size and composition evolution during thermal processing were investigated in a carburizing steel containing various additions of niobium and molybdenum. Molybdenum delayed the onset of abnormal austenite grain growth and reduced the coarsening of niobium-rich precipitates during isothermal soaking at 1323 K, 1373 K, and 1423 K (1050 °C, 1100 °C, and 1150 °C). Possible mechanisms for the retardation of niobium-rich precipitate coarsening in austenite due to molybdenum are considered. The amount of Nb in solution and in precipitates at 1373 K (1100 °C) did not vary over the holding times evaluated. In contrast, the amount of molybdenum in (Nb,Mo)C precipitates decreased with time, due to rejection of Mo into austenite and/or dissolution of fine Mo-rich precipitates. In hot-rolled alloys, soaking in the austenite regime resulted in coarsening of the niobium-rich precipitates at a rate that exceeded that predicted by the Lifshitz-Slyozov-Wagner relation for volume-diffusion-controlled coarsening. This behavior is attributed to an initial bimodal precipitate size distribution in hot-rolled alloys that results in accelerated coarsening rates during soaking. Modification of the initial precipitate size distribution by thermal processing significantly lowered precipitate coarsening rates during soaking and delayed the associated onset of abnormal austenite grain growth.

  5. Extended x-ray absorption fine structure investigation of annealed carbon expanded austenite

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas L.; Somers, Marcel A. J.;

    2012-01-01

    Carbon expanded austenite synthesized through carburizing of austenitic stainless steel powder at 380°C was annealed at 470°C and investigated with extended X-ray absorption fine structure (EXAFS) and synchrotron powder diffraction (SPD). SPD showed that the samples consisted of carbon expanded...... austenite and Hägg carbide, Ξ-M5C2. EXAFS showed that the Cr atoms were mainly present in environments similar to the carbides Hägg Ξ-M5C2 and M23C6. The environments of the Fe and Ni atoms were concluded to be largely metallic austenite. Light optical micrograph of stainless steel AISI 316 gas......-carburized in a temperature regime around 470°C. The surface zone is converted into carbon expanded austenite; the high interstitial content of carbon dissolved in the surface results in highly favorable materials properties. In the present article the local atomic environment of (annealed) carbon expanded austenite...

  6. Theoretical and experimental study of carburisation and decarburisation of a meta-stable austenitic steel

    Directory of Open Access Journals (Sweden)

    Charles West

    2005-12-01

    Full Text Available Metastable austenitic stainless steels are known to undergo a partial transformation of austenite to martensite as a consequence of plastic deformation. In the case of cyclic loading, a certain level of plastic strain must be exceeded, and phase formation takes place after an incubation period, during which the necessary amount of plastic deformation is accumulated. The susceptibility of the austenitic phase to deformation-induced martensite formation is strongly affected by the temperature of loading and the stability of austenite, which itself depends on the chemical composition. A key element in this regard is carbon which stabilizes the austenitic phase. It is shown in this study that the carbon concentration can be analysed systematically and reproducible by means of annealing treatments, if the parameters of these treatments are carefully defined on the basis of advanced theoretical thermodynamic and kinetic considerations. First results on the effect of carbon concentration and temperature of fatigue testing on the austenite/martensite transformation are presented, in order to illustrate the significance of these parameters on the martensite formation rate.

  7. On the measurement of austenite in supermartensitic stainless steel by X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Tolchard, Julian Richard, E-mail: tolchard@material.ntnu.no [Department of Materials Science and Engineering, Norwegian University of Science and Technology, Trondheim (Norway); Sømme, Astri; Solberg, Jan Ketil [Department of Materials Science and Engineering, Norwegian University of Science and Technology, Trondheim (Norway); Solheim, Karl Gunnar [Statoil, Stavanger (Norway)

    2015-01-15

    Sections of a 13Cr supermartensitic stainless steel were investigated to determine the optimum sample preparation for measurement of the austenite content by X-ray diffraction. The surface of several samples was mechanically ground or polished using media of grit sizes in the range 1–120 μm. The strained surface layer was afterwards removed stepwise by electropolishing, and the austenite content measured at each step. It was found that any level of mechanical grinding or polishing results in a reduction of the measured austenite fraction relative to the true bulk value, and that coarser grinding media impart greater damage and greater reduction in the measured austenite content. The results thus highlight the importance of the electropolishing step in preparation of such samples, but suggest that the American Society for Testing and Materials standard E975-03 substantially overestimates the amount of material which needs to be removed to recover the true “bulk” content. - Highlights: • Quantitative Rietveld analysis of austenite/martensite ratio in supermartensitic stainless steels • Critical evaluation of sample preparation for residual austenite measurements by X-ray diffraction • Highlighting of the importance of electropolishing as a final preparation step.

  8. Elevated temperature mechanical properties of line pipe steels

    Science.gov (United States)

    Jacobs, Taylor Roth

    strength and strain hardening occurred increased with increasing strain rate. Strain rate sensitivities were measured using flow stress data from multiple tensile tests and strain rate jump tests on single tensile samples. In flow stress strain rate sensitivity measurements, a transition from negative to positive strain rate sensitivity was observed in the X52 steel at approximately 275--300 °C, and negative strain rate sensitivity was observed at all elevated temperature testing conditions in the X70 steels. In jump test strain rate sensitivity measurements, all four steels exhibited a transition from negative to positive strain rate sensitivity at approximately 250--275 °C. Anisotropic deformation in the X70 steels was observed by measuring the geometry of the fracture surfaces of the tensile samples. The degree of anisotropy changed as a function of temperature and minima in the degree of anisotropy was observed at approximately 300 °C for all three X70 steels. DSA was verified as an active strengthening mechanism at elevated temperatures for all line pipe steels tested resulting in serrated yielding, a minimum in ductility as a function of temperature, a maximum in flow strength as a function of temperature, a maximum in average strain hardening rate as a function of temperature, and negative strain rate sensitivities. Mechanical properties of the X70 steels exhibited different functionality with respect to temperature compared to the X52 steels at temperatures greater than 250 ºC. Changes in the acicular ferrite microstructure during deformation such as precipitate coarsening, dynamic precipitation, tempering of martensite in martensite-austenite islands, or transformation of retained austenite could account for differences in tensile property functionality between the X52 and X70 steels. Long term aging under load (LTA) testing of the X70 steels resulted in increased yield strength compared to standard elevated temperature tensile tests at all temperatures as a

  9. In Situ Thermo-magnetic Investigation of the Austenitic Phase During Tempering of a 13Cr6Ni2Mo Supermartensitic Stainless Steel

    Science.gov (United States)

    Bojack, A.; Zhao, L.; Morris, P. F.; Sietsma, J.

    2014-12-01

    The formation of austenite during tempering of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) was investigated using an in situ thermo-magnetic technique to establish the kinetics of the martensite to austenite transformation and the stability of austenite. The austenite fraction was obtained from in situ magnetization measurements. It was found that during heating to the tempering temperature 1 to 2 vol pct of austenite, retained during quenching after the austenitization treatment, decomposed between 623 K and 753 K (350 °C and 480 °C). The activation energy for martensite to austenite transformation was found by JMAK-fitting to be 233 kJ/mol. This value is similar to the activation energy for Ni and Mn diffusion in iron and supports the assumption that partitioning of Ni and Mn to austenite are mainly rate determining for the austenite formation during tempering. This also indicates that the stability of austenite during cooling after tempering depends on these elements. With increasing tempering temperature the thermal stability of austenite is decreasing due to the lower concentrations of austenite-stabilizing elements in the increased fraction of austenite. After cooling from the tempering temperature the retained austenite was further partially decomposed during holding at room temperature. This appears to be related to previous martensite formation during cooling.

  10. Effects Of The Combined Heat And Cryogenic Treatment On The Stability Of Austenite In A High Co-Ni Steel

    Directory of Open Access Journals (Sweden)

    Gruber M.

    2015-09-01

    Full Text Available The stability of austenite is one of the most dominant factors affecting the toughness properties of high Co-Ni steels such as Aermet 100 and AF1410. Thus, the aim of this work was to get a deeper understanding on the impact of combined heat and cryogenic treatment on the stability of retained and reverted austenite. In order to characterize the evolution of the phase fraction of austenite during tempering at different temperatures and times, X-ray diffraction analyses were carried out. The stability of austenite, which was formed during tempering, was analyzed with dilatometric investigations by studying the transformation behavior of the austenite during cooling from tempering temperature down to −100°C. Additionally, transmission electron microscopy investigations were performed to characterize the chemical composition and phase distribution of austenite and martensite before and after tempering.

  11. Radiant heating tests of several liquid metal heat-pipe sandwich panels

    Science.gov (United States)

    Camarda, C. J.; Basiulis, A.

    1983-01-01

    Integral heat pipe sandwich panels, which synergistically combine the thermal efficiency of heat pipes and the structural efficiency of honeycomb sandwich construction, were conceived as a means of alleviating thermal stress problems in the Langley Scramjet Engine. Test panels which utilized two different wickable honeycomb cores, facesheets with screen mesh sintered to the internal surfaces, and a liquid metal working fluid (either sodium or potassium) were tested by radiant heating at various heat load levels. The heat pipe panels reduced maximum temperature differences by 31 percent with sodium working fluid and 45 percent with potassium working fluid. Results indicate that a heat pipe sandwich panel is a potential, simple solution to the engine thermal stress problem. Other interesting applications of the concept include: cold plates for electronic component and circuit card cooling, radiators for large space platforms, low distortion large area structures (e.g., space antennas) and laser mirrors.

  12. Vacuum Bellows, Vacuum Piping, Cryogenic Break, and Copper Joint Failure Rate Estimates for ITER Design Use

    Energy Technology Data Exchange (ETDEWEB)

    L. C. Cadwallader

    2010-06-01

    The ITER international project design teams are working to produce an engineering design in preparation for construction of the International Thermonuclear Experimental Reactor (ITER) tokamak. During the course of this work, questions have arisen in regard to safety barriers and equipment reliability as important facets of system design. The vacuum system designers have asked several questions about the reliability of vacuum bellows and vacuum piping. The vessel design team has asked about the reliability of electrical breaks and copper-copper joints used in cryogenic piping. Research into operating experiences of similar equipment has been performed to determine representative failure rates for these components. The following chapters give the research results and the findings for vacuum system bellows, power plant stainless steel piping (amended to represent vacuum system piping), cryogenic system electrical insulating breaks, and copper joints.

  13. Intermetallic Strengthened Alumina-Forming Austenitic Steels for Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Bin [Dartmouth College, Hanover, NH (United States); Baker, Ian [Dartmouth College, Hanover, NH (United States)

    2016-03-31

    In order to achieve energy conversion efficiencies of >50 % for steam turbines/boilers in power generation systems, the materials required must be strong, corrosion-resistant at high temperatures (>700°C), and economically viable. Austenitic steels strengthened with Laves phase and L12 precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The creep resistance of these alloys is significantly improved through intermetallic strengthening (Laves-Fe2Nb + L12-Ni3Al precipitates) without harmful effects on oxidation resistance. Microstructural and microchemical analyses of the recently developed alumina-forming austenitic (AFA) steels (Fe-14Cr-32Ni-3Nb-3Al-2Ti-based) indicated they are strengthened by Ni3Al(Ti) L12, NiAl B2, Fe2Nb Laves phase and MC carbide precipitates. Different thermomechanical treatments (TMTs) were performed on these stainless steels in an attempt to further improve their mechanical properties. The thermo-mechanical processing produced nanocrystalline grains in AFA alloys and dramatically increased their yield strength at room temperature. Unfortunately, the TMTs didn’t increase the yield strengths of AFA alloys at ≥700ºC. At these temperatures, dislocation climb is the dominant mechanism for deformation of TMT alloys according to strain rate jump tests. After the characterization of aged AFA alloys, we found that the largest strengthening effect from L12 precipitates can be obtained by aging for less than 24 h. The coarsening behavior of the L12 precipitates was not influenced by carbon and boron additions. Failure analysis and post-mortem TEM analysis were performed to study the creep failure mechanisms of these AFA steels after creep tests. Though the Laves and B2-NiAl phase precipitated along the boundaries can improve the creep properties, cracks were

  14. 46 CFR 154.310 - Cargo piping systems.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Cargo piping systems. 154.310 Section 154.310 Shipping... Arrangements § 154.310 Cargo piping systems. Cargo liquid or vapor piping must: (a) Be separated from other piping systems, except where an interconnection to inert gas or purge piping is required by §...

  15. 46 CFR 154.500 - Cargo and process piping standards.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Cargo and process piping standards. 154.500 Section 154... Equipment Cargo and Process Piping Systems § 154.500 Cargo and process piping standards. The cargo liquid and vapor piping and process piping systems must meet the requirements in §§ 154.503 through...

  16. 46 CFR 154.522 - Materials for piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Materials for piping. 154.522 Section 154.522 Shipping... Process Piping Systems § 154.522 Materials for piping. (a) The materials for piping systems must meet § 154.625 for the minimum design temperature of the piping, except the material for open ended...

  17. 46 CFR 119.730 - Nonferrous metallic piping materials.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Nonferrous metallic piping materials. 119.730 Section... INSTALLATION Piping Systems § 119.730 Nonferrous metallic piping materials. (a) Nonferrous metallic piping materials are acceptable for use in the following: (1) Non-vital systems; (2) Aluminum fuel piping on...

  18. Austenite nucleation and growth observed on the level of individual grains by three-dimensional X-ray diffraction microscopy

    OpenAIRE

    Savran, V.I.; Offerman, S. E.; Sietsma, J.

    2010-01-01

    Austenite nucleation and growth is studied during continuous heating using three-dimensional X-ray diffraction (3-D XRD) microscopy at the European Synchrotron Radiation Facility (ESRF) (Grenoble, France). Unique in-situ observations of austenite nucleation and growth kinetics were made for two commercial medium-carbon low-alloy steels (0.21 and 0.35 wt pct carbon with an initial microstructure of ferrite and pearlite). The measured austenite volume fraction as a function of temperature shows...

  19. The influence of silicon and aluminum on austenite deformation behavior during fatigue and tensile loading

    Science.gov (United States)

    Lehnhoff, Gregory R.

    Advanced high strength steels (AHSS) for automobile light-weighting utilize Si and Al alloying to retain austenite in the microstructure during thermal partitioning treatments. This research project utilized fully austenitic steels with varied Si and Al compositions to understand the effect of these elements on austenite deformation response, including deformation induced martensite formation and deformation twinning. Specific focus was directed at understanding austenite deformation response during fatigue loading. Independent alloying additions of 2.5 wt pct Si and Al were made to a base steel composition of 15 Ni - 11 Cr - 1 Mn - 0.03 C (wt pct). Weak beam dark field transmission electron microscopy (TEM) imaging of dissociated dislocations was implemented to experimentally determine the influences of Si and Al on austenite stacking fault energy (SFE). The 2.5 wt pct Si alloying addition decreased the SFE by 6.4 mJ/m2, while the 2.5 wt pct Al alloying increased the SFE by 12 mJ/m2. Fully reversed, total strain controlled, low cycle fatigue (LCF) tests indicated that all four alloys underwent primary cyclic hardening and stabilization. Secondary cyclic strain hardening was correlated to BCC martensite formation using Feritscope magnetic fraction measurements of LCF specimens; the formation of 1 pct martensite led to 7 MPa of secondary hardening. TEM showed that martensite predominantly formed as parallel, irregular bands through strain induced nucleation on austenite shear bands. The austenite shear bands consisted of austenite {111} planes with concentrated dislocations, stacking faults, and/or HCP epsilon-martensite. Aluminum alloying promoted martensite formation during LCF, while Si suppressed martensite. Therefore, the strain induced nucleation process was not suppressed by the increased SFE associated with Al alloying. Tensile testing indicated that Si alloying promoted deformation twinning by lowering the SFE. Similarly to LCF loading, Al promoted

  20. Piping inspection carriage having axially displaceable sensor

    Science.gov (United States)

    Zollinger, William T.; Treanor, Richard C.

    1994-01-01

    A pipe inspection instrument carriage for use with a pipe crawler for performing internal inspections of piping surfaces. The carriage has a front leg assembly, a rear leg assembly and a central support connecting the two assemblies and for mounting an instrument arm having inspection instruments. The instrument arm has a y-arm mounted distally thereon for axially aligning the inspection instrumentation and a mounting block, a linear actuator and axial movement arm for extending the inspection instruments radially outward to operably position the inspection instruments on the piping interior. Also, the carriage has a rotation motor and gear assembly for rotating the central support and the front leg assembly with respect to the rear leg assembly so that the inspection instruments azimuthally scan the piping interior. The instrument carriage allows performance of all piping inspection operations with a minimum of moving parts, thus decreasing the likelihood of performance failure.

  1. Intermediate Temperature Fluids for Heat Pipes and Loop Heat Pipes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase I project will develop heat pipe and loop heat pipe (LHP) working fluids for what is known as the intermediate...

  2. Effect of martensite to austenite reversion on the formation of nano/submicron grained AISI 301 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Karimi, M.; Najafizadeh, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Kermanpur, A., E-mail: ahmad_k@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandari, M. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2009-11-15

    The martensite to austenite reversion behavior of 90% cold rolled AISI 301 stainless steel was investigated in order to refine the grain size. Cold rolled specimens were annealed at 600-900 deg. C, and subsequently characterized by scanning electron microscopy, X-ray diffraction, Feritscope, and hardness measurements. The effects of annealing parameters on the formation of fully-austenitic nano/submicron grained structure and the mechanisms involved were studied. It was found that annealing at 800 deg. C for 10 s exhibited the smallest average austenite grain size of 240 {+-} 60 nm with an almost fully-austenitic structure.

  3. Beam screens for the LHC beam pipes

    CERN Multimedia

    Patrice Loïez

    1997-01-01

    Cross-section of LHC prototype beam pipes showing the beam screens. Slits in the screens allow residual gas molecules to be pumped out and become frozen to the walls of the ultra-cold beam pipe. Beam screens like these have been designed to line the beam pipes, absorbing radiation before it can hit the magnets and warm them up, an effect that would greatly reduce the magnetic field and cause serious damage.

  4. Pipes under internal pressure and bending

    CERN Document Server

    Catinaccio, A

    2009-01-01

    This article covers the general behaviour of a straight uniform pipe, with built-in open ends, subject to internal pressure and in plane bending or curvature. It is intended as a summary of the basic equations driving the unintuitive phenomena of bending and instability of pipes under internal pressure. The analysis covers in addition the investigation of opposite pressure stabilisation effects that can be observed in some orthotropic material pipes like composite pressure hoses.

  5. Effect of Glass Reinforced Epoxy (GRE) pipe filled with Geopolymer Materials for Piping Application: Compression Properties

    OpenAIRE

    2016-01-01

    The aim of this paper is to achieve the highest compressive strength of glass reinforced epoxy pipe with the geopolymer filler content of weight percentage that were used in glass reinforced epoxy pipe. The samples were prepared by using the filament winding method. The effect of weight percentage of geopolymer materials in epoxy hardener was studied under mechanical testing, which is using the compression test. A series of glass reinforced epoxy pipe and glass reinforced epoxy pipe filled wi...

  6. Thermo-mechanical processing of austenitic steel to mitigate surface related degradation

    Science.gov (United States)

    Idell, Yaakov Jonathan

    Thermo-mechanical processing plays an important role in materials property optimization through microstructure modification, required by demanding modern materials applications. Due to the critical role of austenitic stainless steels, such as 316L, as structural components in harsh environments, e.g. in nuclear power plants, improved degradation resistance is desirable. A novel two-dimensional plane strain machining process has shown promise achieving significant grain size refinement through severe plastic deformation (SPD) and imparting large strains in the surface and subsurface regions of the substrate in various metals and alloys. The deformation process creates a heavily deformed 20 -- 30 micron thick nanocrystalline surface layer with increased hardness and minimal martensite formation. Post-deformation processing annealing treatments have been applied to assess stability of the refined scale microstructures and the potential for obtaining grain boundary engineered microstructures with increased fraction of low-energy grain boundaries and altered grain boundary network structure. Varying the deformation and heat treatment process parameters, allows for development of a full understanding of the nanocrystalline layer and cross-section of the surface substrate created. Micro-characterization was performed using hardness measurements, magnetometry, x-ray diffraction, scanning and transmission electron microscopy to assess property and microstructural changes. This study provides a fundamental understanding of two-dimensional plane strain machining as a thermo-mechanical processing technique, which may in the future deliver capabilities for creating grain boundary engineered surface modified components, typified by a combination of grain refinement with improved grain boundary network interconnectivity attributes suitable for use in harsh environments, such as those in commercial nuclear power plants where improved resistance to irradiation stress corrosion

  7. Inhibition of sensitization in reactor pipe materials by grain boundary structure control. JAERI's nuclear research promotion program, H11-023 (Contract research)

    Energy Technology Data Exchange (ETDEWEB)

    Kokawa, Hiroyuki; Shimada, Masayuki; Wang, Zhan Jie; Sato, Yutaka S. [Tohoku Univ., School of Engineering, Sendai, Miyagi (Japan); Sato, Yoshihiro [Osaka City Univ., Graduate School of Engineering, Osaka (Japan); Kiuchi, Kiyoshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2003-03-01

    Grain boundary structure control of type 304 austenitic stainless steel and nickel base Inconel Alloy 600 used in reactor pipe materials was studied to inhibit intergranular corrosion (IGC) due to sensitization. A transmission electron microscopic study showed that low-energy grain boundaries, such as coincidence site lattice boundaries are highly resistant to sensitization, i.e., to intergranular precipitation, chromium depletion and corrosion, compared with ordinary high-angle (random) boundaries. A thermo-mechanical treatment was tried to control grain boundary structure of type 304 austenitic stainless steel for producing a highly intergranular corrosion-resistant material. The effects of process parameters in thermo-mechanical treatment such as pre-strain, annealing temperature, time, etc., on grain boundary characteristics and IGC resistance corrosion of type 304 austenitic stainless steels were examined. The excellent IGC resistance was obtained by slight pre-strain annealing at a relatively low temperature due to the optimized grain boundary character distribution. The uniform distribution of a high frequency of coincidence site lattice boundaries and consequent discontinuity of random boundary network were observed in the material. The optimum distribution can be formed by introducing low energy segments on migrating random boundaries during twin emission and boundary-boundary reactions in the grain growth without additional generation of random boundaries. (author)

  8. Pearlite transformation in high carbon steels deformed in metastable austenite region; Jun`antei austenite iki de kakoshita kotansoko no pearlite hentai

    Energy Technology Data Exchange (ETDEWEB)

    Daito, Y.; Aihara, K.; Nishizawa, T. [Sumitomo Metal Industries, Ltd., Osaka (Japan)

    1997-09-01

    Pearlite structure was discussed noticing particularly on the state of nucleus composition, for the case when high carbon steels mainly structured by pearlite was processed in metastable austenite region below the point A1 which is thought a non-recrystallized region. When the processing amount is increased in the metastable austenite region, the size of pearlite colonies decreased. This is because of increase in nucleus producing site as a result of the processing. Even with a steel of eutectoid carbon concentration of an equilibrium diagram, proeuctoid ferrite is produced if the processing is given in the metastable austenite region. Furthermore, the production amount of the proeuctoid ferrite increased with increasing processing amount. If the processing is given in the metastable austenite region, the region that becomes a single pearlite structure shifted to hypereuctoid carbon concentration side as the transformation temperature has fallen. The result of an experiment performed in carbon concentration at which the single pearlite structure is obtained agreed well with drive force equilibrium line of ferrite and cementite as calculated based on the Gibbs energy. 18 refs., 11 figs., 1 tab.

  9. Stress corrosion cracking of austenitic stainless steel core internal welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  10. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing.

    Science.gov (United States)

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands.

  11. Austenite steel transformations under the influence of fatigue loading

    Directory of Open Access Journals (Sweden)

    D. Skibicki

    2008-10-01

    Full Text Available Behavior of materials and structures in fatigue non-proportional loading conditions, characterized by the principal axes rotation during fatigue cycles, is an important issue because of its impact on fatigue properties. The article presents results of an analysis ofmicrostructural steel X5CrNi18-10, subjected to proportional fatigue loadings: torsion and push-pull, as well as non-proportional ones.Variability of the principal axes positions of non-proportional loadings was obtained by using a loading program with alternately realized torsion and tension-compression blocks. The work includes an analysis of one-phase microstructure and microhardness tests of fatigue samples were carried out. The cyclic loading value accepted for the tests caused an martensite transformation induced by plastic strain and occurrence of slip bands in the grains of austenite. A comparative analysis revealed differences in the transformation intensity, depending on the type of applied loading and on the degree of its non-proportionality.

  12. Grain Boundary Assemblies in Dynamically-Recrystallized Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Marina Tikhonova

    2016-11-01

    Full Text Available The grain boundary misorientation distributions associated with the development of dynamic recrystallization were studied in a high-nitrogen austenitic stainless steel subjected to hot working. Under conditions of discontinuous dynamic recrystallization, the relationships between the grain or subgrain sizes and flow stresses can be expressed by power law functions with different grain/subgrain size exponents of about −0.76 (for grain size or −1.0 (for subgrain size. Therefore, the mean grain size being much larger than the subgrain size under conditions of low flow stress gradually approaches the size of the subgrains with an increase in the flow stress. These dependencies lead to the fraction of high-angle boundaries being a function of the flow stress. Namely, the fraction of ordinary high-angle boundaries in dynamically-recrystallized structures decreases with a decrease in the flow stress. On the other hand, the fraction of special boundaries, which are associated with annealing twins, progressively increases with a decrease of the flow stress.

  13. Antibacterial and corrosive properties of copper implanted austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    Juan Xiong; Bo-fan Xu; Hong-wei Ni

    2009-01-01

    Copper ions were implanted into austenitic stainless steel (SS) by metal vapor vacuum arc with a energy of 100 keV and an ions dose range of (0.5-8.0)x 1017 cm-2. The Cu-implanted SS was annealed in an Ar atmosphere furnace. Glancing X-ray diffraction (GXRD), transmission electron microscopy (TEM) and Auger electron spectroscopy (AES) were used to reveal the phase com-positions, microstructures, and concentration profiles of copper ions in the implanted layer. The results show that the antibacterialproperty of Cu-implanted SS is attributed to Cu9.9Fe0.1 which precipitated as needles. The depth of copper in Cu-implanted SS with annealing treatment is greater than that in Cu-implanted SS without annealing treatment, which improves the antibacterial property against S. Aureus. The salt wetting-drying combined cyclic test was used to evaluate the corrosion-resistance of antibacterial SS, and the results reveal that the antibacterial SS has a level of corrosion-resistance equivalent to that of un-implanted SS.

  14. TEM studies of plasma nitrided austenitic stainless steel.

    Science.gov (United States)

    Stróz, D; Psoda, M

    2010-03-01

    Cross-sectional transmission electron microscopy and X-ray phase analysis were used to study the structure of a layer formed during nitriding the AISI 316L stainless steel at temperature 440 degrees C. It was found that the applied treatment led to the formation of 6-microm-thick layer of the S-phase. There is no evidence of CrN precipitation. The X-ray diffraction experiments proved that the occurred austenite lattice expansion - due to nitrogen atoms - depended on the crystallographic direction. The cross-sectional transmission electron microscopy studies showed that the layer consisted of a single cubic phase that contained a lot of defects such as dislocations, stacking faults, slip bands and twins. The high-resolution electron microscopy observations were applied to study the defect formation due to the nitriding process. It was shown that the presence of great number of stacking faults leads to formation of nanotwins. Weak, forbidden {100} reflections were still another characteristic feature of the S-phase. These were not detected in the X-ray spectra of the phase. Basing on the high-resolution electron microscopy studies it can be suggested that the short-range ordering of the nitrogen atoms in the octahedral sites inside the f.c.c. matrix lattice takes place and gives rise to appearance of these spots. It is suggested that the cubic lattice undergoes not only expansion but also slight rombohedral distortion that explains differences in the lattice expansion for different crystallographic directions.

  15. Salt spray corrosion behaviour of austenitic stainless steel matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Velasco, F.; Abenojar, J.; Torralba, J.M. [Dept. de Ciencia de Materiales e Ing. Metalurgica, Univ. Carlos III de Madrid, Leganes (Spain); Lima, W.M. [Univ. Estadual de Maringa, Maringa PR (Brazil); Marce, R.; Bas, J.A. [AMES S.A., Sant Vicenc dels Horts Barcelona (Spain)

    2001-07-01

    This work deals with the possibility of using intermetallics as addition to P/M stainless steel in order to try to sinter these steels in nitrogen-base atmospheres. 316L was chosen as stainless steel matrix, and two intermetallics (from Ti-Al and Cr-Al binary systems), with a sieve size of less than 80 {mu}m, were added in the amount of 3% vol. to obtain MMCs. Powders were mixed, compacted at 700 MPa by uniaxial compacting, and then sintered at two temperatures (1120 and 1230 C) in five different atmospheres (95N{sub 2}/5H{sub 2}, 80N{sub 2}/20H{sub 2}, 25N{sub 2}/75H{sub 2}, hydrogen and vacuum). A complete microstructural study was carried out both by optical and scanning electron microscopy (SEM). Corrosion tests by salt spray fog were done in order to measure the possible improvements of intermetallic addition on the corrosion behaviour of these steels. SEM studies were also carried out on as corroded samples in order to understand the mechanisms of corrosion. Intermetallics absorb nitrogen from the nitrogen based atmospheres, and they develop a duplex (ferrite / austenite) microstructure when composite materials are sintered in hydrogen and vacuum. These microstructural features explain the results obtained in salt spray fog test. (orig.)

  16. Water pipe smoking and dermatologic consequences.

    Science.gov (United States)

    Wollina, U

    2015-08-01

    Water pipe smoking is a recently growing addiction worldwide. It has become popular in Africa and the Western World and enfaces a renaissance in Middle East and Asia. The smoking technique leads to a different exposure to potential hazardous compounds compared to cigarette or classical pipe smoking. The common assumption that water pipe smoking is less dangerous to health is not substantiated by scientific data. Non-tobacco-based preparations reduce the exposure to nicotine but may contain equal or even higher concentrations of other toxic compounds. The medical literature on adverse effect of water pipe smoking on skin and oral mucosa is reviewed but future research is a demand.

  17. Fracture mechanics parameters of multilayer pipes

    Directory of Open Access Journals (Sweden)

    Šestáková L.

    2007-10-01

    Full Text Available Multilayer pipes consisting of different materials are frequently used in praxis because of partial improvement of the properties of pipe systems. To estimate lifetime of these pipes the basic fracture parameters have to be determined. In this work finite element calculations are applied in order to estimate the stress intensity factor K and T-stress values for a new type of non-homogenous C-shape specimen. The application of calculated K and T values to laboratory estimation of fracture toughness and its transferability to real pipe system is discussed.

  18. Plastic pipe systems failure investigation and diagnosis

    CERN Document Server

    Farshad, Mehdi

    2011-01-01

    Industrial and domestic piping is increasingly made from various plastics and composites, and these materials withstand heavy use over long periods. They are, however, affected by environmental and other factors over time and can degrade, causing major problems within piping systems. Farshad's book deals with why plastic pipes and systems fail, and with how to investigate and diagnose such failures. Pipes may buckle, fracture, change in dimensions and colour, blister and delaminate, corrode through stress, be abraded and obstructed: all these cause problems and lead to loss of efficient operat

  19. Location of Agricultural Drainage Pipes and Assessment of Agricultural Drainage Pipe Conditions Using Ground Penetrating Radar

    Science.gov (United States)

    Methods are needed to not only locate buried agricultural drainage pipe, but to also determine if the pipes are functioning properly with respect to water delivery. The primary focus of this research project was to confirm the ability of ground penetrating radar (GPR) to locate buried drainage pipe ...

  20. Influence of localized deformation on A-286 austenitic stainless steel stress corrosion cracking in PWR primary water; Influence de la localisation de la deformation sur la corrosion sous contrainte de l'acier inoxydable austenitique A-286 en milieu primaire des REP

    Energy Technology Data Exchange (ETDEWEB)

    Savoie, M

    2007-01-15

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels is known to be a critical issue for structural components of nuclear reactor cores. The deformation of irradiated austenitic stainless steels is extremely heterogeneous and localized in deformation bands that may play a significant role in IASCC. In this study, an original approach is proposed to determine the influence of localized deformation on austenitic stainless steels SCC in simulated PWR primary water. The approach consists in (i) performing low cycle fatigue tests on austenitic stainless steel A-286 strengthened by {gamma}' precipitates Ni{sub 3}(Ti,Al) in order to shear and dissolve the precipitates in intense slip bands, leading to a localization of the deformation within and in (ii) assessing the influence of these {gamma}'-free localized deformation bands on A-286 SCC by means of comparative CERT tests performed on specimens with similar yield strength, containing or not {gamma}'-free localized deformation bands. Results show that strain localization significantly promotes A-286 SCC in simulated PWR primary water at 320 and 360 C. Moreover, A-286 is a precipitation-hardening austenitic stainless steel used for applications in light water reactors. The second objective of this work is to gain insights into the influence of heat treatment and metallurgical structure on A-286 SCC susceptibility in PWR primary water. The results obtained demonstrate a strong correlation between yield strength and SCC susceptibility of A-286 in PWR primary water at 320 and 360 C. (author)

  1. 临沂机场航站楼钢管桁架施工技术%CONSTRUCTION TECHNIQUE FOR PIPE TRUSS OF LINYI AIRPORT TERMINAL BUILDING

    Institute of Scientific and Technical Information of China (English)

    李太权; 苏建成; 邱国峰

    2012-01-01

    临沂机场新航站楼结构形式为平面钢管桁架,通过大跨度平面钢管桁架中相贯线切割小、钢管冷弯控制和桁架组拼完成了钢管构件加工.通过方案比选,采用了设置临时支架、起重机换位吊装法,保证了吊装质量及进度.%New terminal building of Linyi Airport adopts plane steel pipe truss structure and the process of steel pipe component is successfully completed through intersecting line cutting in wide-span plane steel pipe truss, cold bending control of steel pipe and truss assembly. After comparison and selection among different schemes, temporary support and crane transposition lifting are adopted to guarantee the lifting quality and construction schedule.New terminal building of Linyi Airport adopts plane steel pipe truss structure and the process of steel pipe component is successfully completed through intersecting line cutting in wide-span plane steel pipe truss, cold bending control of steel pipe and truss assembly. After comparison and selection among different schemes, temporary support and crane transposition lifting are adopted to guarantee the lifting quality and construction schedule.New terminal building of Linyi Airport adopts plane steel pipe truss structure and the process of steel pipe component is successfully completed through intersecting line cutting in wide-span plane steel pipe truss, cold bending control of steel pipe and truss assembly. After comparison and selection among different schemes, temporary support and crane transposition lifting are adopted to guarantee the lifting quality and construction schedule.

  2. Literature review and experimental investigation of heat pipes

    Science.gov (United States)

    Barsch, W. O.; Schoenhals, R. J.; Viskanta, R.; Winter, E. R. F.

    1971-01-01

    Tests on heat pipes determine operational limits, external boundary conditions, noncondensable gas effects, startup behavior, and geometric configurations. Experiment consists of design, construction, and testing of an apparatus for measuring wick properties, conventional heat pipes and coplanar heat pipes.

  3. The Analysis of the Field Application Methodology of Electromagnetic Ultrasonic Testing for Piping in Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chi Seung; Joo, Keum Jong; Choi, Jung Kweun; Um, Byung Kook; Park, Jea Suk [Korea Advanced Ispection Technology Co., Daejeon (Korea, Republic of)

    2008-08-15

    Nuclear plant piping is classified as the safety class and non-safety class piping in usual. Safety class piping has been examined in accordance with ASME Section XI and V during PSI/ISI using RT, UT, PT, ECT, etc and evaluated periodically for integrity. But failures in piping had reported at non-welded parts and non-safety class pipings as well as the safety class pipings. The existing NDT methods are suitable for the specific parts for instance weldments to inspect but difficult to examine all parts (total coverage) of pipe line and very expensive in cost and consume the time. And also inspection using those methods is difficult and limited for the parts which are complex configuration, embedded under ground and installed at high radiation area in nuclear power plants. In order to inspect all parts of long range piping systems and reduce the inspection time and cost, the electromagnetic ultrasonic inspection technology is suitable and effective. The electromagnetic ultrasonic method can cover more than 50 m apart from sensor at one time without moving the sensor and examined the parts which are in difficulties for accessibility, for example, high radiation area, insulated components and embedded under ground.

  4. Buckling Characteristics of Cylindrical Pipes

    Institute of Scientific and Technical Information of China (English)

    Toshiaki Sakurai

    2015-01-01

    This paper describes the buckling pattern of the body frame by energy absorbed efficiency of crashworthiness related toresearch of the buckling characteristics of aluminum cylindrical pipes with various diameters formed mechanical tools. Experimentswere performed by the quasi-static test without lubrication between specimen and equipment. According to the change in the radiusversus thickness of the specimen, the buckling phenomena are transformed from folding to bellows and the rate of energy absorptionis understood. In crashworthiness, frames are characterized by the folding among three patterns from the absorbed energy efficiencypoint of view and weight reduction. With the development of new types of transport such as electric vehicles, innovated bodystructure should be designed.

  5. Heat Pipe with Axial Wick

    Science.gov (United States)

    Ambrose, Jay H. (Inventor); Holmes, Rolland (Inventor)

    2016-01-01

    A heat pipe has an evaporator portion, a condenser portion, and at least one flexible portion that is sealingly coupled between the evaporator portion and the condenser portion. The flexible portion has a flexible tube and a flexible separator plate held in place within the flexible tube so as to divide the flexible tube into a gas-phase passage and a liquid-phase artery. The separator plate and flexible tube are configured such that the flexible portion is flexible in a plane that is perpendicular to the separator plate.

  6. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.

  7. Austenite phase formation in rapidly solidified Fe-Cr-Mn-C steels

    Energy Technology Data Exchange (ETDEWEB)

    Chen, S.R.; Davies, H.A.; Rainforth, W.M.

    1999-12-10

    Steels having compositions (wt%) 0.05--0.5C, 12.5--20Cr, 8--25Mn and 0--0.51N have been chill-block melt-spun to ribbons in order to investigate systematically, by X-ray diffractometry and electron microscopy, the effects of rapid solidification and of solute concentrations on the formation of the austenite phase. The austenite is most easily formed at (wt%) 16Cr--8Mn for 0.3C ribbons while {alpha}{prime}-martensite or {epsilon}-martensite was observed at lower concentrations of Cr or Mn and {alpha}-ferrite appeared for Cr {gt} 18 wt%. The volume fraction of austenite in the steel ribbons studied was found, by multiple regression analysis, to obey the equation {gamma}(%) = 94 + 26.8C + Mn x (8.4 {minus} 0.08Mn {minus} 0.44Cr) {minus} (Cr {minus} 17.7){sup 2}. Thus, the effect of Mn on {gamma} formation followed a non-linear function, containing an interaction term including the Cr and Mn contents, and first- and second-order terms involving the Mn concentration. This indicates the ranges over when Mn is a {gamma}-former or an {alpha}-former. Iso-austenitic lines, constructed on the basis of this new equation, are nearly orthogonal to those in the Schaeffler diagram for Cr-Mn steels so that use of the latter for prediction of the austenite content in the present case would be inappropriate.

  8. Formation of austenite and dissolution of carbides in Fe-8.2Cr-C alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shtansky, D.; Nakai, K.; Ohmori, Y. [Ehime Univ., Matsuyama (Japan). Faculty of Engineering

    1999-01-01

    The mechanism of austenite formation and the kinetics of carbide dissolution have been studied in Fe-8.2Cr-0.2C and Fe-8.2Cr-0.96 C (numbers indicate mass%) alloys with ferrite lamellar carbide and ferrite spheroidized carbide initial structures. The morphology of austenite formation in the range of 850 to 900 C has been examined in detail by transmission electron microscopy. The mechanisms of austenite nucleation and growth have been distinguished as they depend on the composition, starting microstructure and austenitizing temperature. The effects of both austenitising temperature in the range of 850 to 1150 C and a time on the M{sub 23}C{sub 6} and M{sub 7}C{sub 3} carbide evolution have also been investigated. Different morphologies of transformation products have been observed. The orientation relationships between ferrite, austenite and carbides were determined. The observed results can be explained by assuming local equilibrium at the moving interfaces during the reactions. (orig.) 47 refs.

  9. Examination of Spheroidal Graphite Growth and Austenite Solidification in Ductile Iron

    Science.gov (United States)

    Qing, Jingjing; Richards, Von L.; Van Aken, David C.

    2016-09-01

    Microstructures of a ductile iron alloy at different solidification stages were captured in quenching experiments. Etched microstructures showed that spheroidal graphite particles and austenite dendrites nucleated independently to a significant extent. Growth of the austenite dendrite engulfed the spheroidal graphite particles after first contacting the nodule and then by forming an austenite shell around the spheroidal graphite particle. Statistical analysis of the graphite size distribution was used to determine the nodule diameter when the austenite shell was completed. In addition, multiple graphite nucleation events were discerned from the graphite particle distributions. Majority of graphite growth occurred when the graphite was in contact with the austenite. Circumferential growth of curved graphene layers appeared as faceted growth fronts sweeping around the entire surface of a spheroidal graphite particle which was at the early growth stage. Mismatches between competing graphene growth fronts created gaps, which divided the spheroidal graphite particle into radially oriented conical substructures. Graphene layers continued growing in each conical substructure to further extend the size of the spheroidal graphite particle.

  10. Enhanced mechanical properties of type AISI301LN austenitic stainless steel through advanced thermo mechanical process

    Energy Technology Data Exchange (ETDEWEB)

    Huang Junxia, E-mail: huangjunxia@baosteel.com [Shanghai Baosteel Research Institute, Shanghai 200431 (China); Ye Xiaoning; Gu Jiaqing; Chen Xu [Shanghai Baosteel Research Institute, Shanghai 200431 (China); Xu Zhou [School of Material Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer 69% of strain induced martensite were obtained after 80% thickness reduction at 0 Degree-Sign C. Black-Right-Pointing-Pointer The best annealing regime was determined for diffusional controlled reversion. Black-Right-Pointing-Pointer The effect of grain size on mechanical properties conforms with the H-P relationship. - Abstract: The effect of annealing temperature and time on the grain size of reversed austenite and mechanical properties was studied based on AISI301LN austenitic stainless steel in this paper. Cold rolling at 0 Degree-Sign C was employed to obtain the strain-induced martensite, followed by annealing treatment at the temperature range of 650-900 Degree-Sign C for 1-20 min. The relationship between the volume fraction of strain-induced martensite and cold reduction was analyzed by Ferritescope MP30 and X-ray diffraction. The grain growth of reversed austenite was observed by FEG-SEM and the mechanical properties were determined by tensile tests and Vickers hardness tests. Austenite grain sizes under 3 {mu}m can be obtained after annealing in the range of 700-900 Degree-Sign C for 1-20 min. The finest austenite grain size was produced after annealing at 700 Degree-Sign C for 20 min, which had a good combination of yield strength ( Almost-Equal-To 830 MPa), tensile strength ( Almost-Equal-To 953 MPa) and elongation ( Almost-Equal-To 36%).

  11. Effect of Niobium on Isothermal Transformation of Austenite to Ferrite in HSLA Low-Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    CAO Jian-chun; LIU Qing-you; YONG Qi-long; SUN Xin-jun

    2007-01-01

    Using thermomechanical simulation experiment, the kinetics of the isothermal transformation of austenite to ferrite in two HSLA low-carbon steels containing different amounts of niobium was investigated under the conditions of both deformation and undeformation. The results of optical microstructure observation and quantitative metallography analysis showed that the kinetics of the isothermal transformation of austenite to ferrite in lower niobium steel with and without deformation suggests a stage mechanism, wherein there exists a linear relationship between the logarithms of holding time and ferrite volume fraction according to Avrami equation, whereas the isothermal transformation of austenite to ferrite in high niobium steel proceeds via a two stage mechanism according to micrographs, wherein, the nucleation rate of ferrite in the initial stage of transformation is low, and in the second stage,the rate of transformation is high and the transformation of residual austenite to ferrite is rapidly complete. Using carbon extraction replica TEM, niobium carbide precipitation for different holding time was investigated and the results suggested that NbC precipitation and the presence of solute niobium would influence the transformation of austenite to ferrite. The mechanism of the effect of niobium on the isothermal transformation was discussed.

  12. Investigation of austenitizing temperature on wear behavior of austempered gray iron (AGI)

    Science.gov (United States)

    Sarkar, T.; Sutradhara, G.

    2016-09-01

    This study is about finding the effect of austenitizing temperature on microstructure and wear behavior of copper alloyed austempered gray iron (AGI), and then comparing it with an as- cast (solidified) state. Tensile and wear tests specimens are prepared from as-cast gray iron material, and austenitized at different temperatures and then austempered at a fixed austempering temperature. Resulting microstructures are characterized through optical microscopy, scanning electron microscope (SEM) and X-Ray diffraction. Wear test is carried out using a block-on-roller multi-tribotester with sliding speed of 1.86 m/sec. In this investigation, wear behavior of all these austempered materials are determined and co-related with the micro structure. Hence the wear surface under scanning electron microscope showed that wear occurred mainly due to adhesion and delamination under dry sliding condition. The test results indicate that the austenitizing temperature has remarkable effect on resultant micro structure and wear behavior of austempered materials. Wear behavior is also found to be dependent on the hardness, tensile strength, austenite content and carbon content in austenite. It is shown that coarse ausferrite micro structure exhibited higher wear depth than fine ausferrite microstructure.

  13. Study of biocompatibility of medical grade high nitrogen nickel-free austenitic stainless steel in vitro.

    Science.gov (United States)

    Li, Menghua; Yin, Tieying; Wang, Yazhou; Du, Feifei; Zou, Xingzheng; Gregersen, Hans; Wang, Guixue

    2014-10-01

    Adverse effects of nickel ions being released into the living organism have resulted in development of high nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also improves steel properties. The cell cytocompatibility, blood compatibility and cell response of high nitrogen nickel-free austenitic stainless steel were studied in vitro. The mechanical properties and microstructure of this stainless steel were compared to the currently used 316L stainless steel. It was shown that the new steel material had comparable basic mechanical properties to 316L stainless steel and preserved the single austenite organization. The cell toxicity test showed no significant toxic side effects for MC3T3-E1 cells compared to nitinol alloy. Cell adhesion testing showed that the number of MC3T3-E1 cells was more than that on nitinol alloy and the cells grew in good condition. The hemolysis rate was lower than the national standard of 5% without influence on platelets. The total intracellular protein content and ALP activity and quantification of mineralization showed good cell response. We conclude that the high nitrogen nickel-free austenitic stainless steel is a promising new biomedical material for coronary stent development.

  14. The study of high speed fine turning of austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    W.S. Lin

    2008-04-01

    Full Text Available Purpose: The purpose of this research paper is focused on the surface roughness variation in high speed fine turning of the austenitic stainless steel.Design/methodology/approach: A series of experimental tests have been done to evaluate the possibility of high speed fine turning of the austenitic stainless steel from the surface roughness variation and machining stability.Findings: It was found that, the smaller the feed rate, the smaller the surface roughness value. But when the feed rate smaller than the critical feed rate, the chatter will occurs and the surface roughness of the work piece would be deteriorated.The higher the cutting speed is, the higher the cutting temperature of cutting tool is. The cutting tool will be soften and the surface roughness of the workpiece will be deteriorated.Research limitations/implications: The tool chattering would caused poor surface roughness in high speed fine turning for feed rate smaller than 0.02 mm/rev. The chatter suppression method must be considered when high speed fine turning of austenitic stainless steel.Originality/value: Most of the stainless steel machining proceeds at low cutting speed because the austenitic stainless steel is a hard machining material. The research result of this paper indicated that high speed fine turning of austenitic stainless steel is possible.

  15. Development of crack shape: LBB methodology for cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Moulin, D.; Chapuliot, S.; Drubay, B. [Commissariat a l Energie Atomique, Gif sur Yvette (France)

    1997-04-01

    For structures like vessels or pipes containing a fluid, the Leak-Before-Break (LBB) assessment requires to demonstrate that it is possible, during the lifetime of the component, to detect a rate of leakage due to a possible defect, the growth of which would result in a leak before-break of the component. This LBB assessment could be an important contribution to the overall structural integrity argument for many components. The aim of this paper is to review some practices used for LBB assessment and to describe how some new R & D results have been used to provide a simplified approach of fracture mechanics analysis and especially the evaluation of crack shape and size during the lifetime of the component.

  16. Structure identification in pipe flow using proper orthogonal decomposition

    Science.gov (United States)

    Hellström, Leo H. O.; Smits, Alexander J.

    2017-03-01

    The energetic motions in direct numerical simulations of turbulent pipe flow at Reτ=685 are investigated using proper orthogonal decomposition. The procedure is extended such that a pressure component is identified in addition to the three-component velocity field for each mode. The pressure component of the modes is shown to align with the streamwise velocity component associated with the large-scale motions, where positive pressure coincides with positive streamwise velocity, and vice versa. The streamwise evolution of structures is then visualized using a conditional mode, which exhibit a strong similarity to the large-scale, low-momentum motions. A low-pressure region is present in the downstream section of the structure, and a high-pressure region is present in the upstream section.

  17. INFLUENCE OF STRUCTURAL STATE OF CARBON STEEL IN THE PROCESS OF AUSTENITE APPEARING DURING REHEATING DOUBLE-PHASE (A+Y FIELD

    Directory of Open Access Journals (Sweden)

    B. I. Kindratskyi

    2010-11-01

    Full Text Available Based on the analysis of research results for the kinetics of austenitization process the order of the original structures in the direction of increasing the rate of austenite formation is determined.

  18. INFLUENCE OF STRUCTURAL STATE OF CARBON STEEL IN THE PROCESS OF AUSTENITE APPEARING DURING REHEATING DOUBLE-PHASE (A+Y) FIELD

    OpenAIRE

    Kindratskyi, B. I.; Yakovliev, S. O.; I. E. Kramar; O. I. Shaptala

    2010-01-01

    Based on the analysis of research results for the kinetics of austenitization process the order of the original structures in the direction of increasing the rate of austenite formation is determined.

  19. INFLUENCE OF PIPE ANGLE ON BEDLOAD TRANSPORT IN AN INCLINED PIPE

    Institute of Scientific and Technical Information of China (English)

    David M. ADMIRAAL

    2003-01-01

    A number of reservoirs in Nebraska have been retrofitted with sediment bypass systems to extend their lifespan. The bypass systems are best suited for rerouting sediment that travels as bedload since bedload is relatively easy to capture at reservoir inlets. Because of their size, the captured sediment particles sometimes travel as bedload in the bypass system as well. Studies have been done to quantify head losses in horizontal pipes with different water and sediment flow rates, and the results have been used to assess the practicality of bypass systems for specific prototypes. However, much less has been done to evaluate the performance of inclined pipes for bypassing sediment. Furthermore, little has been done to understand how bedforms influence head losses in the pipes. In order to better understand the behavior of sediment transport within pipes, an experimental apparatus was constructed to simulate a range of sediment loading rates, water flow rates, and pipe inclination angles. Three pressure taps with a spacing of 1.5 m were installed in the pipe at a location sufficiently downstream from the inlet. One section of the pipe was replaced with an acrylic pipe of equivalent internal diameter so that bedform shapes and sizes could be measured for different flow conditions. For each flow condition, the pressure drop in the pipe and the sediment transport rate are recorded over time. For coarse sediment, the inclination angle ofthe pipe and the sediment transport rate both have a strong influence on flow properties, and, thus, head losses in the pipe.

  20. PE管管材性能探讨%Pipe Performance of PE Pipe

    Institute of Scientific and Technical Information of China (English)

    李子臣

    2011-01-01

    目前中国的塑料管道正在稳步发展,其中PE管强劲的发展势头最为令人瞩目.PE管的使用领域广泛,其中给水管和燃气管是其两个最大的应用市场.本文简单阐述了PE管的组成成分,对比分析了PE管的性能,最后论述了PE管的用途.%At present, China's plastic pipe is steadily developing, and strong momentum of development of the PE pipe is the most remarkable. PE pipe has a wide use, in which water pipe and gas pipe are two largest markets for application. This paper briefly describes the composition of PE pipe, makes comparative analysis of its performance, and finally discusses the use of PE pipe.

  1. Comparison of analysis and vibration test results for a multiple supported piping system

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, B.J.; Kot, C.A.; Srinivasan, M.G.

    1989-01-01

    The behavior of a nuclear power plant piping system subjected to high level vibrational excitation is investigated experimentally and analytically. The objective is to evaluate the piping analysis method employed in the SMACS computer code. Experimental data are obtained from the Large Shaker Experiments (SHAG) conducted at the HDR Test Facility in Kahl/Main, FRG, in which the dynamic behavior of an in-plant piping system with various support configurations was investigated. Comparisons of calculational results with measured data indicate that the adequacy of the prediction depends primarily on the modeling of boundary conditions and dynamic supports. Treating the latter as rigid and using building motion as input, in general, results in under prediction of piping response. On the other hand when accelerations on the pipe side of the dynamic support attachment are used as input, piping response is highly overpredicted. Also modeling wall/floor component attachments as fixed usually leads to underprediction of amplitude as well as differences in the frequency content of response. 9 refs., 18 figs., 1 tab.

  2. Water driven turbine/brush pipe cleaner

    Science.gov (United States)

    Werlink, Rudy J. (Inventor)

    1995-01-01

    Assemblies are disclosed for cleaning the inside walls of pipes and tubes. A first embodiment includes a small turbine with angled blades axially mounted on one end of a standoff support. An O-ring for stabilizing the assembly within the pipe is mounted in a groove within the outer ring. A replaceable circular brush is fixedly mounted on the opposite end of the standoff support and can be used for cleaning tubes and pipes of various diameters, lengths and configurations. The turbine, standoff support, and brush spin in unison relative to a hub bearing that is fixedly attached to a wire upstream of the assembly. The nonrotating wire is for retaining the assembly in tension and enabling return of the assembly to the pipe entrance. The assembly is initially placed in the pipe or tube to be cleaned. A pressurized water or solution source is provided at a required flow-rate to propel the assembly through the pipe or tube. The upstream water pressure propels and spins the turbine, standoff support and brush. The rotating brush combined with the solution cleans the inside of the pipe. The solution flows out of the other end of the pipe with the brush rotation controlled by the flow-rate. A second embodiment is similar to the first embodiment but instead includes a circular shaped brush with ring backing mounted in the groove of the exterior ring of the turbine, and also reduces the size of the standoff support or eliminates the standoff support.

  3. Energy Industry:Hunger for Steel Pipe?

    Institute of Scientific and Technical Information of China (English)

    Berry Chen

    2009-01-01

    @@ After the ups and downs of Chinese steel pipe market in 2008, industry structure changes are taking place quietly. Some enterprises with high-end oil and natural gas pipes and high-pressure boiler tubes have not been much offected in this storm, and won good market demand, while others with low-end products have been eliminated.

  4. DEPOSITION OF PARTICLES IN TURBULENT PIPE FLOW

    Institute of Scientific and Technical Information of China (English)

    Xiaowei Luo; Suyuan Yu

    2006-01-01

    The deposition of particles in turbulent pipe flow was investigated in terms of two mechanisms, turbulent and thermophoretic. A general equation incorporating these two mechanisms was formulated to calculate the deposition efficiency of aerosol particles in turbulent pipe flow together with thermophoretic deposition. The validity of the equation was confirmed by good agreement between calculated and measured results.

  5. Heat pipe thermosyphon heat performance calculation

    Science.gov (United States)

    Novomestský, Marcel; Kapjor, Andrej; Papučík, Štefan; Siažik, Ján

    2016-06-01

    In this article the heat performance of the heat pipe thermosiphon is achieved through numerical model. The heat performance is calculated from few simplified equations which depends on the working fluid and geometry. Also the thermal conductivity is good to mentioning, because is really interesting how big differences are between heat pipes and full solid surfaces.

  6. Technical Study of Slotted Pipe Working

    Institute of Scientific and Technical Information of China (English)

    Yang Helai; Su Feng

    1996-01-01

    @@ Introduction Slotted pipe is a kind of tool used in the oilfield for drilling wells to proof sand. There are many difficulties in working out several thousands seams which are about 0.3mm to 0.6 mm wide on a 10 meter long alloy steel pipe,and the types are various, such as straight and trapezoid.

  7. 49 CFR 230.62 - Dry pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Dry pipe. 230.62 Section 230.62 Transportation Other Regulations Relating to Transportation (Continued) FEDERAL RAILROAD ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Pipes §...

  8. 49 CFR 236.712 - Brake pipe.

    Science.gov (United States)

    2010-10-01

    ...-pneumatic brake equipment on each vehicle of the train. ... 49 Transportation 4 2010-10-01 2010-10-01 false Brake pipe. 236.712 Section 236.712 Transportation... OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Definitions § 236.712 Brake pipe. A...

  9. Updating piping probabilities with survived historical loads

    NARCIS (Netherlands)

    Schweckendiek, T.; Kanning, W.

    2009-01-01

    Piping, also called under-seepage, is an internal erosion mechanism, which can cause the failure of dikes or other flood defence structures. The uncertainty in the resistance of a flood defence against piping is usually large, causing high probabilities of failure for this mechanism. A considerable

  10. 75 FR 877 - Drill Pipe From China

    Science.gov (United States)

    2010-01-06

    ... COMMISSION Drill Pipe From China AGENCY: International Trade Commission. ACTION: Institution of antidumping... States is materially retarded, by reason of imports from China of drill pipe, provided for in subheadings... Government of China. Unless the Department of Commerce extends the time for initiation pursuant to...

  11. Geothermal drill pipe corrosion test plan

    Energy Technology Data Exchange (ETDEWEB)

    Caskey, B.C.; Copass, K.S.

    1980-12-01

    Plans are presented for conducting a field test of drill pipe corrosion, comparing air and nitrogen as drilling fluids. This test will provide data for evaluating the potential of reducing geothermal well drilling costs by extending drill pipe life and reducing corrosion control costs. The 10-day test will take place during fall 1980 at the Baca Location in Sandoval County, New Mexico.

  12. Field experience with a novel pipe protection and monitoring system for large offshore pipeline construction projects

    Energy Technology Data Exchange (ETDEWEB)

    Magerstaedt, Michael; Blitz, Gunther [ROSEN Swiss AG, Stans (Switzerland); Sabido, Carlos E. [ROSEN Technology and Research Center, Lingen (Germany)

    2012-07-01

    and, transmit this information in real time via one of the largest self-assembling wireless sensor networks ever built to a central control room thousands of km away. The first of 2 strings of 48 inches is in operation since 2011; the second one will come on stream this year. The Protection system was designed to be reused for the second pipe string. After the second use, the pipe caps were disassembled, the electronics components removed, and the high-performance polyurethane material (altogether thousands of tons) was recycled in a novel process, thus leaving the project with the smallest possible ecological footprint. The recycled material (> 95% recycling content) is used in applications where moving objects have to be protected from high abrasion and wear. Examples will be given in this presentation. The customer saved a very large amount of money compared to conventional storage methods that would require pipe cleaning and inspection before load-out. (author)

  13. Capacitance probe for detection of anomalies in non-metallic plastic pipe

    Science.gov (United States)

    Mathur, Mahendra P.; Spenik, James L.; Condon, Christopher M.; Anderson, Rodney; Driscoll, Daniel J.; Fincham, Jr., William L.; Monazam, Esmail R.

    2010-11-23

    The disclosure relates to analysis of materials using a capacitive sensor to detect anomalies through comparison of measured capacitances. The capacitive sensor is used in conjunction with a capacitance measurement device, a location device, and a processor in order to generate a capacitance versus location output which may be inspected for the detection and localization of anomalies within the material under test. The components may be carried as payload on an inspection vehicle which may traverse through a pipe interior, allowing evaluation of nonmetallic or plastic pipes when the piping exterior is not accessible. In an embodiment, supporting components are solid-state devices powered by a low voltage on-board power supply, providing for use in environments where voltage levels may be restricted.

  14. Cast heat-resistant austenitic steel with improved temperature creep properties and balanced alloying element additions and methodology for development of the same

    Energy Technology Data Exchange (ETDEWEB)

    Pankiw, Roman I; Muralidharan, Govindrarajan; Sikka, Vinod Kumar; Maziasz, Philip J

    2012-11-27

    The present invention addresses the need for new austenitic steel compositions with higher creep strength and higher upper temperatures. The new austenitic steel compositions retain desirable phases, such as austenite, M.sub.23C.sub.6, and MC in its microstructure to higher temperatures. The present invention also discloses a methodology for the development of new austenitic steel compositions with higher creep strength and higher upper temperatures.

  15. Quantitative analysis of microstructure deformation in creep fenomena of ferritic SA-213 T22 and austenitic SA-213 TP304H material

    Science.gov (United States)

    Mulyana, Cukup; Taufik, Ahmad; Gunawan, Agus Yodi; Siregar, Rustam Efendi

    2013-09-01

    The failure of critical component of fossil fired power plant that operated in creep range (high stress, high temperature and in the long term) depends on its microstructure characteristics. Ferritic low carbon steel (2.25Cr-1Mo) and Austenitic stainless alloy (18Cr-8Ni) are used as a boiler tube in the secondary superheater outlet header to deliver steam before entering the turbin. The tube failure is occurred in a form of rupture, resulting trip that disrupts the continuity of the electrical generation. The research in quantification of the microstructure deformation has been done in predicting the remaining life of the tube through interrupted accelerated creep test. For Austenitic Stainless Alloy (18Cr-8Ni), creep test was done in 550°C with the stress 424.5 MPa and for Ferritic Low Carbon Steel (2.25Cr-1Mo) in 570°C with the stress 189 MPa. The interrupted accelerated creep test was done by stopping the observation in condition 60%, 70%, 80% and 90% of remaining life, the creep test fracture was done before. Then the micro hardness test, photo micro, SEM and EDS were obtained from those samples. Refer to ASTM E122, microstructure parameters were calculated. The results indicated that there are a consistency of decreasing their grain diameters, increasing their grain size numbers, micro hardness, and the length of crack or void number per unit area with the decreasing of remaining life. While morphology of grain (stated in parameter α=LV/LH) relatively constant for austenitic. However, for ferritic the change of morphology revealed significantly. Fracture mode propagation of ferritic material is growth with voids transgranular and intergranular crack, and for austenitic material the fracture growth with intergranular creep fracture void and wedge crack. In this research, it was proposed a formulation of mathematical model for creep behavior corresponding their curve fitting resulted for the primary, secondary and tertiary in accelerated creep test. In

  16. Inspection technology for high pressure pipes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae H.; Lee, Jae C.; Eum, Heung S.; Choi, Yu R.; Moon, Soon S.; Jang, Jong H

    2000-02-01

    Various kinds of defects are likely to be occurred in the welds of high pressure pipes in nuclear power plants. Considering the recent accident of Zuruga nuclear power plant in Japan, reasonable policy is strongly requested for the high pressure pipe integrity. In this study, we developed the technologies to inspect pipe welds automatically. After development of scanning robot prototype in the first research year, we developed and implemented the algorithm of automatic tracking of the scanning robot along the weld line of the pipes. We use laser slit beam on weld area and capture the image using digital camera. Through processing of the captures image, we finally determine the weld line automatically. In addition, we investigated a new technology on micro systems for developing micro scanning robotic inspection of the pipe welds. The technology developed in this study is being transferred to the industry. (author)

  17. IPIRG programs - advances in pipe fracture technology

    Energy Technology Data Exchange (ETDEWEB)

    Wilkowski, G.; Olson, R.; Scott, P. [Batelle, Columbus, OH (United States)

    1997-04-01

    This paper presents an overview of the advances made in fracture control technology as a result of the research performed in the International Piping Integrity Research Group (IPIRG) program. The findings from numerous experiments and supporting analyses conducted to investigate the behavior of circumferentially flawed piping and pipe systems subjected to high-rate loading typical of seismic events are summarized. Topics to be discussed include; (1) Seismic loading effects on material properties, (2) Piping system behavior under seismic loads, (3) Advances in elbow fracture evaluations, and (4) {open_quotes}Real{close_quotes} piping system response. The presentation for each topic will be illustrated with data and analytical results. In each case, the state-of-the-art in fracture mechanics prior to the first IPIRG program will be contrasted with the state-of-the-art at the completion of the IPIRG-2 program.

  18. [Influence of EPS on silicate corrosion inhibition for copper pipe in soft water].

    Science.gov (United States)

    Li, Shi-Yin

    2008-10-01

    The effects of sodium alginate on silicate corrosion inhibition for copper pipe in simulated soft water were investigated. The results showed that more soluble copper release was occurred when low concentration sodium alginate was in presence. The 1 a aged copper pipe released more soluble copper than the 3 a and 10 a aged copper pipe. The sequence of concentration of soluble copper release was c 1 a > c 3 a, > c 10 a. However, compared to the low concentration sodium alginate, soluble copper released from the 1 a aged copper pipe increased, and the 3 a and 10 a aged copper pipe were inverse when high level sodium alginate was in presence. These phenomena showed that the effect of silicate corrosion inhibition decreased when extracellular polymer substances was dissolved in soft water. Under the conditions of pH 7.5 and sodium alginate 16 mg/L, soluble copper release tend was gradually increase-decrease-gradually run-up which due to the absorption of sodium alginate on the surface of copper surface and the complex interaction between sodium alginate, silicate and copper ions. When the initial pH value was low, compared to the system of no sodium alginate, the soluble copper release distinctly increased in the presence of sodium alginate. The amount of soluble copper released from 1 a copper pipe is higher than that from 3 a and 10 a aged copper pipe, which due to the different components of copper corrosion by-products on the surface of different aged copper pipes and the different solubility of different corrosion by-products.

  19. Effect of vibration loading on the fatigue life of part-through notched pipe

    Energy Technology Data Exchange (ETDEWEB)

    Mittal, Rahul [Nuclear Power Corporation of India Limited, Mumbai (India); Singh, P.K., E-mail: singh_pawank@yahoo.com [Bhabha Atomic Research Centre, Mumbai (India); Pukazhendi, D.M. [Structural Engineering research Centre, Chennai (India); Bhasin, V.; Vaze, K.K.; Ghosh, A.K. [Bhabha Atomic Research Centre, Mumbai (India)

    2011-10-15

    A systematic experimental and analytical study has been carried out to investigate the effect of vibration loading on the fatigue life of the piping components. Three Point bend (TPB) specimens machined from the actual pipe have been used for the evaluation of Paris constants by carrying out the experiments under vibration + cyclic and cyclic loading as per the ASTM Standard E647. These constants have been used for the prediction of the fatigue life of the pipe having part-through notch of a/t = 0.25 and aspect ratio (2c/a) of 10. Predicted results have shown the reduction in fatigue life of the notched pipe subjected to vibration + cyclic loading by 50% compared to that of cyclic loading. Predicted results have been validated by carrying out the full-scale pipe (with part-through notch) tests. Notched pipes were subjected to loading conditions such that the initial stress-intensity factor remains same as that of TPB specimen. Experimental results of the full-scale pipe tests under vibration + cyclic loading has shown the reduction in fatigue life by 70% compared to that of cyclic loading. Fractographic examination of the fracture surface of the tested specimens subjected to vibration + cyclic loading have shown higher presence of brittle phases such as martensite (in the form of isolated planar facets) and secondary micro cracks. This could be the reason for the reduction of fatigue life in pipe subjected to vibration + cyclic loading. - Highlights: > Vibration loading affects fatigue crack growth rate. > Crack initiation life depends on crack tip radius. > Crack initiation life depends on the characteristic distance. > Characteristic distance depends on the loading conditions. > Vibration + cyclic load gives lower fatigue life.

  20. Thermal behavior investigation of silicon-Pyrex micro heat pipe

    Directory of Open Access Journals (Sweden)

    Yi Luo

    2014-02-01

    Full Text Available High heat flux is the major reason for the malfunctioning or shortened life of high-power light-emitting diodes (LEDs or integrated circuit (IC components. Cooling technical devices have been widely studied in recent years. A heat pipe made of silicon wafer and Pyrex 7740 has been used in the experiments. Silicon-to-Pyrex bonding is used for the visualization of the flow behavior of the working liquid in heat transfer. A thermal behavior testing system for micro heat pipes (MHPs, including a vacuum chamber, heat flux sensors and thermocouples, was designed and established. The experiments revealed the characteristics of the MEMS heat pipe in LEDs heat transfer, and the maximum equivalent thermal conductivity of the MHPs was 10.6 times that of the silicon wafer. Furthermore, the structure of MHP can be optimized based on these experimental results. They can also be the experimental basis for theoretical study of two-phase flow on the micro scale.

  1. Microstructural evolution and mechanical properties of a low-carbon quenching and partitioning steel after partial and full austenitization

    Institute of Scientific and Technical Information of China (English)

    Wan-song Li; Hong-ye Gao; Hideharu Nakashima; Satoshi Hata; Wen-huai Tian

    2016-01-01

    In this work, low-carbon steel specimens were subjected to the quenching and partitioning process after being partially or fully austenitized to investigate their microstructural evolution and mechanical properties. According to the results of scanning electron micros-copy and transmission electron microscopy observations, X-ray diffraction analysis, and tensile tests, upper bainite or tempered martensite appears successively in the microstructure with increasing austenitization temperature or increasing partitioning time. In the partially austeni-tized specimens, the retained austenite grains are carbon-enriched twice during the heat treatment, which can significantly stabilize the phases at room temperature. Furthermore, after partial austenitization, the specimen exhibits excellent elongation, with a maximum elongation of 37.1%. By contrast, after full austenitization, the specimens exhibit good ultimate tensile strength and high yield strength. In the case of a specimen with a yield strength of 969 MPa, the maximum value of the ultimate tensile strength reaches 1222 MPa. During the partitioning process, carbon partitioning and carbon homogenization within austenite affect interface migration. In addition, the volume fraction and grain size of retained austenite observed in the final microstructure will also be affected.

  2. EFFECT OF AUSTENITIC CRYSTAL ORIENTATION IN A MULTIPHASE STEEL ANALYZED BY A DISCRETE DISLOCATION-TRANSFORMATION MODEL

    NARCIS (Netherlands)

    Shi, J.; Turteltaub, S.; Van der Giessen, E.

    2009-01-01

    A discrete dislocation-transformation model is used to analyze the response of an aggregate of ferritic and austenitic grains that can transform into martensite. In particular, the influence of the crystal orientation of the austenitic grains on the plastic and transformation behavior is studied. It

  3. Extended X-Ray Absorption Fine Structure Investigation of Carbon Stabilized Expanded Austenite and Carbides in Stainless Steel AISI 316

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny;

    2011-01-01

    Low temperature carburized AISI 316 stainless steel - carbon expanded austenite - was investigated with EXAFS and synchrotron diffraction together with synthesized carbides of the type M3C2, M7C3 and M23C6. It was found that the chemical environment of carbon expanded austenite is not associated ...

  4. On the Carbon Solubility in Expanded Austenite and Formation of Hägg Carbide in AISI 316 Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Ståhl, Kenny; Brink, Bastian;

    2016-01-01

    –420 °C and 465–470 °C, respectively. Hägg carbide (x-M5C2)develops when the carbon content in the expanded austenite exceeds the metastable solubility limit; the transformation of carbon expanded austenite into Hägg carbide occurs irrespective of carburizing temperature in the investigated temperature...

  5. Shot-peening effect on the structure, microhardness, and compressive stresses of the austenitic steel 1.4539

    Directory of Open Access Journals (Sweden)

    Barbara Nasiłowska

    2015-06-01

    Full Text Available This article presents shot-peening effect on the structure, microhardness, and compressive stresses of the austenitic steel 1.4539. The research shows strengthening of the top layer and the formation of compressive stresses in the subsurface layers of the shot-peening elements.[b]Keyword[/b]: austenitic steel 1.4539, residual stresses, Waisman-Phillips’a method

  6. Characteristics of the Austenitic Steels Used in the LHC Main Dipoles

    CERN Document Server

    Lanza, C

    2002-01-01

    The LHC dipole structure is assembled using austenitic steel collars and austenitic steel end-laminations. The collars will be fine-blanked starting from 11'000 tonnes of steel; the end-laminations require 1'700 tonnes of steel. The procurement of the austenitic steels was divided in two phases: first we qualified different grades from different producers then we made the call for tender, adjudicated the contract and started the series production. The first part of this paper summarises the results of the first qualification phase when extensive checks and measurements were carried out on five different grades. The second part describes the approach used to control the series production and the results obtained. At the time of writing about 19% of the steel for collars and end-laminations has been manufactured and delivered.

  7. Kinetics of decomposition of undercooled austenite formed in the critical range of temperatures

    Science.gov (United States)

    Shveikin, V. P.; Khotinov, V. A.; Farber, V. M.

    2007-11-01

    Using dilatometric and microstructural methods, the thermokinetic diagrams of decomposition of undercooled austenite formed upon heating in the intercritical temperature range have been constructed for a group of steels with 0.05 0.10% C, 0.15 1.63% Mn, 0.17 1.18% Si, and 0.003% B. The effect of the compositions of the steels, temperature of heating in the two-phase region, and rate of subsequent cooling on the kinetics of the formation of austenite and products of its decomposition has been considered. The carbon content in austenite at different temperatures of its formation has been estimated from the position of the temperature of the onset of the martensitic transformation.

  8. An On-Heating Dilation Conversional Model for Austenite Formation in Hypoeutectoid Steels

    Science.gov (United States)

    Lee, Seok-Jae; Clarke, Kester D.; van Tyne, Chester J.

    2010-09-01

    Dilatometry is often used to study solid-state phase transformations. While most steel transformation studies focus on the decomposition of austenite, this article presents an on-heating dilation conversional model to determine phase fraction based on measured volume changes during the formation of austenite in ferrite-pearlite hypoeutectoid steels. The effect of alloying elements on the transformation strain is incorporated into the model. Comparison of the conversional model predictions to measured transformation temperature ( A c3) shows excellent agreement. The pearlite decomposition finish temperature ( A pf ) predicted by the conversional model more closely matches experimental results when compared to standard lever rule calculations. Results show that including the effects of substitutional alloying elements (in addition to carbon) improves phase fraction predictions. The conversional model can be used to quantitatively predict intercritical austenite fraction with application to modeling, induction heating, intercritical annealing, and more complex heat treatments for hypoeutectoid steels.

  9. Microstructures of Austenitic Stainless Steel Produced by Twin-Roll Strip Caster

    Institute of Scientific and Technical Information of China (English)

    HUANG Fu-xiang; WANG Xin-hua; WANG Wan-jun

    2012-01-01

    The microstructures of austenitic stainless steel strip were studied using color metallographic method and electron probe micro analysis (EPMA). In the cast strips, there are three kinds of solidification structures: fine cel- lular dendrite in the surface layer, equiaxed grains in the center and fine dendrite between them. The solidification mode in the surface layer is the primary austenite AF mode because of extremely high cooling rate, with the retained ferrite located around the primary cellular austenite. In the fine dendrite zone, the solidification mode of molten stainless steel changes to FA mode and the residual ferrite with fish-bone morphology is located at the core of the dendrite. The retained ferrite of equiaxed grains in the center is located in the center of broken primary ferrite dendrite with vermicular morphology.

  10. Cellular automaton simulation of microstructure evolution during austenite decomposition under continuous cooling conditions

    Indian Academy of Sciences (India)

    M R Varma; R Sasikumar; S G K Pillai; P K Nair

    2001-06-01

    A two-dimensional diffusion based model is developed to describe transformation of austenite into ferrite and pearlite under continuous cooling conditions. The nucleation of ferrite is assumed to occur over grain boundaries and the nucleation of pearlite is assumed to be taking place all over the grain and at growing ferrite–austenite interfaces, when the composition and temperature conditions are favourable. A cellular automaton algorithm, with transformation rules based on this model is used for the growth of ferrite and pearlite. Model predicted results for continuous cooling transformations are verified by comparing the model predicted microstructure features with the experimental measurements for two sets of plain carbon steels of different composition and austenite grain size. Using the model, it is possible to generate results like undercooling to start ferrite and pearlite transformations, which are difficult to obtain experimentally.

  11. Corrosion fatigue behaviour of 317LN austenitic stainless steel in phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es

    2009-10-15

    The corrosion fatigue crack-growth behaviour of AISI 317LN stainless steel was evaluated in air and in 85% phosphoric acid at 20 deg. C. Austenitic stainless steels with high molybdenum content have high corrosion resistance and good mechanical properties. However, this increase in the molybdenum content and other elements such as nitrogen can also modify the microstructure. This leads to a modification of its mechanical properties. The corrosion fatigue crack-growth rate was higher in phosphoric acid immersion than in air. Austenitic stainless steels with a fully austenitic microstructure were more ductile, tough, and behave better against corrosion fatigue. The higher resistance to corrosion fatigue was directly associated to its higher resistance to corrosion.

  12. Analytical Investigation of Prior Austenite Grain Size Dependence of Low Temperature Toughness in Steel Weld Metal

    Institute of Scientific and Technical Information of China (English)

    X.F. Zhang; P. Hall; H. Terasak; M. Sato; Y. Komizo

    2012-01-01

    Prior austenite grain size dependence of the low temperature impact toughness has been addressed in the bainitic weld metals by in situ observations.Usually,decreasing the grain size is the only approach by which both the strength and the toughness of a steel are increased.However,low carbon bainitic steel with small grain size shows a weakening of the low temperature impact toughness in this study.By direct tracking of the morphological evolution during phase transformation,it is found that large austenite grain size dominates the nucleation of intragranular acicular ferrite,whereas small austenite grain size leads to grain boundary nucleation of bainite.This kinetics information will contribute to meet the increasing low temperature toughness requirement of weld metals for the storage tanks and offshore structures.

  13. Determination of the concentration dependent diffusion coefficient of nitrogen in expanded austenite

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2008-01-01

    The concentration dependent diffusion coefficient of nitrogen in expanded austenite was determined from of the rate of retracting nitrogen from thin initially N-saturated coupons. Nitrogen saturated homogeneous foils of expanded austenite were obtained by nitriding AISI 304 and AISI 316 in pure...... ammonia at 693 K and 718 K. Denitriding experiments were performed by equilibrating the foils with a successively lower nitrogen activity, as imposed by a gas mixture of ammonia and hydrogen. The concentration dependent diffusion coefficient of nitrogen in expanded austenite was approximated...... in the composition range where nitrogen can be extracted by hydrogen gas at the diffusion temperature. Numerical simulation of the denitriding experiments shows that the thus determined concentration dependent diffusion coefficients are an accurate approximation of the actual diffusivity of nitrogen in expanded...

  14. Signal quality enhancement using higher order wavelets for ultrasonic TOFD signals from austenitic stainless steel welds.

    Science.gov (United States)

    Praveen, Angam; Vijayarekha, K; Abraham, Saju T; Venkatraman, B

    2013-09-01

    Time of flight diffraction (TOFD) technique is a well-developed ultrasonic non-destructive testing (NDT) method and has been applied successfully for accurate sizing of defects in metallic materials. This technique was developed in early 1970s as a means for accurate sizing and positioning of cracks in nuclear components became very popular in the late 1990s and is today being widely used in various industries for weld inspection. One of the main advantages of TOFD is that, apart from fast technique, it provides higher probability of detection for linear defects. Since TOFD is based on diffraction of sound waves from the extremities of the defect compared to reflection from planar faces as in pulse echo and phased array, the resultant signal would be quite weak and signal to noise ratio (SNR) low. In many cases the defect signal is submerged in this noise making it difficult for detection, positioning and sizing. Several signal processing methods such as digital filtering, Split Spectrum Processing (SSP), Hilbert Transform and Correlation techniques have been developed in order to suppress unwanted noise and enhance the quality of the defect signal which can thus be used for characterization of defects and the material. Wavelet Transform based thresholding techniques have been applied largely for de-noising of ultrasonic signals. However in this paper, higher order wavelets are used for analyzing the de-noising performance for TOFD signals obtained from Austenitic Stainless Steel welds. It is observed that higher order wavelets give greater SNR improvement compared to the lower order wavelets.

  15. Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels; Numerische Simulation der wasserstoffunterstuetzten Rissbildung in austentisch-ferritischen Duplexstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Mente, Tobias

    2015-07-01

    Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

  16. Development of tubes and pipe for ultra-supercritical power plant boilers. Chocho rinkaiatsu boira yo kokan no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Naoi, H.; Mimura, H.; Ogami, M.; Sakakibara, M.; Araki, S.; Sogo, Y.; Ogawa, T.; Sakurai, H. (Nippon Steel Corp., Tokyo (Japan)); Fujita, T. (Tokyo Univ. (Japan))

    1992-11-30

    For aiming to improve the power plant efficiency for a purpose of the energy saving, in recent years, the steam condition of the boilers has become to be supercritical in a degree of the high temperature 566[degree]C[times] high pressure 246 atm. For protecting the global environment, the extensive researches for the further improvement of power plant efficiency are under way in many countries, and the immediate targets of the steam condition for boilers are 316 atm [times]593[degree]C while the final targets are ultra-supercritical as 352 atm [times]649[degree]C. In order to realize the plant which can withstand these conditions, the Nippon Steel Corp. has been conducting a development of the materials which can withstand the high temperature and pressure. Those are the ferritic steel 9Cr-0.5Mo-1.8W-Nb-V (NF616) and the austenitic steel 20Cr-25Ni-1.5Mo-Nb-Ti-N (NF709). The creep rupture strength of the former steel at 600[degree]C is equal to or higher than that of existing 18-8 austenitic stainless steel, while the creep rupture strength of the latter steel at 700[degree]C[times] 100,000 hours is 88MPa or above. The development of these 2 kinds of tubes and pipes for the ultra-supercritical boilers is described. 7 refs., 14 figs., 3 tabs.

  17. Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2012-04-01

    Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

  18. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Institute of Scientific and Technical Information of China (English)

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  19. Chemical gradients across phase boundaries between martensite and austenite in steel studied by atom probe tomography and simulation

    Energy Technology Data Exchange (ETDEWEB)

    Dmitrieva, O.; Ponge, D.; Inden, G.; Millan, J.; Choi, P. [Max-Planck-Institut fuer Eisenforschung, Max-Planck-Str. 1, 40237 Duesseldorf (Germany); Sietsma, J. [Delft University of Technology, Faculty 3mE, Dept. MSE, 2628 CD Delft (Netherlands); Raabe, D., E-mail: d.raabe@mpie.de [Max-Planck-Institut fuer Eisenforschung, Max-Planck-Str. 1, 40237 Duesseldorf (Germany)

    2011-01-15

    Partitioning at phase boundaries of complex steels is important for their properties. We present atom probe tomography results across martensite/austenite interfaces in a precipitation-hardened maraging-TRIP steel (12.2 Mn, 1.9 Ni, 0.6 Mo, 1.2 Ti, 0.3 Al; at.%). The system reveals compositional changes at the phase boundaries: Mn and Ni are enriched while Ti, Al, Mo and Fe are depleted. More specific, we observe up to 27 at.% Mn in a 20 nm layer at the phase boundary. This is explained by the large difference in diffusivity between martensite and austenite. The high diffusivity in martensite leads to a Mn flux towards the retained austenite. The low diffusivity in the austenite does not allow accommodation of this flux. Consequently, the austenite grows with a Mn composition given by local equilibrium. The interpretation is based on DICTRA and mixed-mode diffusion calculations (using a finite interface mobility).

  20. Thermal Stability of Retained Austenite in TRIP Steel After Different Treatments

    Institute of Scientific and Technical Information of China (English)

    SHI Wen; LI Lin; Bruno C De Cooman; Patrick Wollants; YANG Chun-xia

    2008-01-01

    Thermal decomposition of retained austenite in TRIP steel was investigated by means of differential scanning calorimetry (DSC). The decomposition curve was abnormal, and the decomposition temperature and the activation energy were measured by the Kissinger method, which were all higher than those in quenched steel. The thermal decomposition data of samples soaked in liquid nitrogen after TRIP treatment were all similar to those without additional low temperature treatment. It indicated that there is a high thermal stability in retained austenite of the TRIP steel at low temperature, which was also proved by XRD analysis.