WorldWideScience

Sample records for arc plasma melting

  1. Energy Balance in DC Arc Plasma Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Peng; MENG Yuedong; YU Xinyao; CHEN Longwei; JIANG Yiman; NI Guohua; CHEN Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example,the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  2. DC Arc Plasma Furnace Melting of Waste Incinerator Fly Ash

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; KUANG Jingan; NI Guohua; LIU Wei; JIANG Yiman

    2009-01-01

    Municipal solid waste incinerator (MSWI) fly ash was melted using a set of direct current (DC) arc plasma furnace system for the first time in China.At a feed-rate of flying ash of 80 kg/h,the temperature at the gas outlet was above 1300℃.Dioxins in the off-gas were recorded as 0.029 ng I-TEQ/Nm3 (international toxic equivalent,I-TEQ),well below 0.5 ng TEQ/Nm3 (toxic equivalent,TEQ),while those in the melted product(slag)were 0.00035 ng/g I-TEQ.Molten slag from the furnace showed excellent resistance against the leaching of heavy metals.These results prove that the plasma furnace is effective for the detoxification and stabilization of MSWI fly ash.

  3. Volt-ampere characteristics of a nitrogen DC plasma arc with anode melting

    Institute of Scientific and Technical Information of China (English)

    Zhao Peng; Ni Guo-Hua; Meng Yue-Dong; Nagatsu Masaaki

    2013-01-01

    The characteristics of a nitrogen arc using a graphite cathode and a melting anode in a pilot-scale plasma furnace are investigated.The voltage is examined as a function of current and apparent plasma length.The voltage increases non-linearly with the increase of apparent plasma length,with the current fixed.The experimental data so obtained are compared with the predictions of the Bowman model for the electric arc,and with numerical simulations as well.The level of agreement between the experimental data at the melting anode and the numerical predictions confirms the suitability of the proposed the Bowman model.These characteristics are relevant to the engineering design and evaluation of a DC plasma furnace and reactor for the treatment of hazardous fly ash waste.

  4. Arc Plasma Torch Modeling

    CERN Document Server

    Trelles, J P; Vardelle, A; Heberlein, J V R

    2013-01-01

    Arc plasma torches are the primary components of various industrial thermal plasma processes involving plasma spraying, metal cutting and welding, thermal plasma CVD, metal melting and remelting, waste treatment and gas production. They are relatively simple devices whose operation implies intricate thermal, chemical, electrical, and fluid dynamics phenomena. Modeling may be used as a means to better understand the physical processes involved in their operation. This paper presents an overview of the main aspects involved in the modeling of DC arc plasma torches: the mathematical models including thermodynamic and chemical non-equilibrium models, turbulent and radiative transport, thermodynamic and transport property calculation, boundary conditions and arc reattachment models. It focuses on the conventional plasma torches used for plasma spraying that include a hot-cathode and a nozzle anode.

  5. Effect of Feed Forms on the Results of Melting of Fly Ash by a DC Plasma Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; NI Guohua; JIANG Yiman; YU Xinyao; ZHAO Peng

    2009-01-01

    Fly ash from a municipal solid waste incinerator (MSWI) without preprocessing (original fly ash,OFA) was melted by a direct current (DC) plasma arc furnace to investigate how the feed forms governed the results.Dioxins in flue gas from stack and bag-filter ash (BFA) were detected.The distribution of heavy metals of Pb,Cd,As,and Cr along the flue gas process system was analyzed.Through a comparison of the results for dioxins and heavy metals in this study and previous work,carrying-over of fly ash particles with the flue gas stream can be deduced.Based on the magnetic induction equation and Navier-Stokes equations,a magnetohydrodynamic (MHD) model for the plasma arc was developed to describe the particle-carrying effect.The results indicate that,a.when melted,the feed forms of MSWI fly ash affect the results significantly;b.it is not preferable to melt MSWI fly ash directly,and efforts should be made to limit the mass transfer of OFA from the plasma furnace.

  6. Pulsed plasma arc cladding

    Institute of Scientific and Technical Information of China (English)

    龙; 白钢; 李振民; 张赋升; 杨思乾

    2004-01-01

    A prototype of Pulsed Plasma Arc Cladding system was developed, in which single power source supplies both transferred plasma arc (TPA) and non-transferred plasma arc (N-TPA). Both plasmas work in turn in a high frequency controlled by an IGBT connecting nozzle and workpiece. The working frequency of IGBT ranges from 50 ~ 7000Hz, in which the plasmas can work in turn smoothly. Higher than 500 Hz of working frequency is suggested for promotion of cladding quality and protection of IGBT. Drag phenomenon of TPA intensifies as the frequency goes up, which tends to increase the current proportion of TPA and suppress N-TPA. The occupation ratio of IGBT can be regulated from 5% ~ 95%, which balances the power supplies of both plasmas. An occupation ratio higher than 50% gives adequate proportion of arc current for N-TPA to preheat powder.

  7. Optimization of magnetocaloric properties of arc-melted and spark plasma-sintered LaFe{sub 11.6}Si{sub 1.4}

    Energy Technology Data Exchange (ETDEWEB)

    Shamba, P.; Morley, N.A.; Reaney, I.M.; Rainforth, W.M. [University of Sheffield, Department of Materials Science and Engineering, Sheffield (United Kingdom); Cespedes, O. [University of Leeds, School of Physics and Astronomy, Leeds (United Kingdom)

    2016-08-15

    LaFe{sub 11.6}Si{sub 1.4} alloy has been synthesized in polycrystalline form using both arc melting and spark plasma sintering (SPS). The phase formation, hysteresis loss and magnetocaloric properties of the LaFe{sub 11.6}Si{sub 1.4} alloys synthesized using the two different techniques are compared. The annealing time required to obtain the 1:13 phase is significantly reduced from 14 days (using the arc melting technique) to 30 min (using the SPS technique). The magnetic entropy change (ΔS{sub M}) for the arc-melted LaFe{sub 11.6}Si{sub 1.4} compound, obtained for a field change of 5 - 0T (decreasing field), was estimated to be 19.6 J kg{sup -1} K{sup -1}. The effective RCP at 5T of the arc-melted LaFe{sub 11.6}Si{sub 1.4} compound was determined to be 360 J kg{sup -1} which corresponds to about 88 % of that observed in Gd. A significant reduction in the hysteretic losses in the SPS LaFe{sub 11.6}Si{sub 1.4} compound was observed. The ΔS{sub M}, obtained for a field change of 5 - 0T (decreasing field), for the SPS LaFe{sub 11.6}Si{sub 1.4} compound decreases to 7.4 J kg{sup -1} K{sup -1}. The T{sub C} also shifts from 186 (arc-melted) to 230 K (SPS) and shifts the order of phase transition from first to second order, respectively. The MCE of the SPS LaFe{sub 11.6}Si{sub 1.4} compound spreads over a larger temperature range with the RCP value at 5T reaching 288 J kg{sup -1} corresponding to about 70 % of that observed in Gd. At low fields, the effective RCP values of the arc-melted and spark plasma-sintered LaFe{sub 11.6}Si{sub 1.4} compounds are comparable, thereby clearly demonstrating the potential of SPS LaFe{sub 11.6}Si{sub 1.4} compounds in low-field magnetic refrigeration applications. (orig.)

  8. Optimization of magnetocaloric properties of arc-melted and spark plasma-sintered LaFe11.6Si1.4

    Science.gov (United States)

    Shamba, P.; Morley, N. A.; Cespedes, O.; Reaney, I. M.; Rainforth, W. M.

    2016-08-01

    LaFe11.6Si1.4 alloy has been synthesized in polycrystalline form using both arc melting and spark plasma sintering (SPS). The phase formation, hysteresis loss and magnetocaloric properties of the LaFe11.6Si1.4 alloys synthesized using the two different techniques are compared. The annealing time required to obtain the 1:13 phase is significantly reduced from 14 days (using the arc melting technique) to 30 min (using the SPS technique). The magnetic entropy change (Δ S M) for the arc-melted LaFe11.6Si1.4 compound, obtained for a field change of 5 - 0 T (decreasing field), was estimated to be 19.6 J kg-1 K-1. The effective RCP at 5 T of the arc-melted LaFe11.6Si1.4 compound was determined to be 360 J kg-1 which corresponds to about 88 % of that observed in Gd. A significant reduction in the hysteretic losses in the SPS LaFe11.6Si1.4 compound was observed. The Δ S M, obtained for a field change of 5 - 0 T (decreasing field), for the SPS LaFe11.6Si1.4 compound decreases to 7.4 J kg-1 K-1. The T C also shifts from 186 (arc-melted) to 230 K (SPS) and shifts the order of phase transition from first to second order, respectively. The MCE of the SPS LaFe11.6Si1.4 compound spreads over a larger temperature range with the RCP value at 5 T reaching 288 J kg-1 corresponding to about 70 % of that observed in Gd. At low fields, the effective RCP values of the arc-melted and spark plasma-sintered LaFe11.6Si1.4 compounds are comparable, thereby clearly demonstrating the potential of SPS LaFe11.6Si1.4 compounds in low-field magnetic refrigeration applications.

  9. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  10. The Global Array of Primitve Arc Melts

    Science.gov (United States)

    Schmidt, M. W.; Jagoutz, O. E.

    2015-12-01

    A longstanding question concerns the nature of the melts forming in the subarc mantle and giving rise to arc magmatism. The global array of primitive arc melts (1180 volcanic rocks in 25 arcs extracted from the georoc database, calculated to be in equilibrium with mantle olivine) yields five principal melt types: calc-alkaline basalts and high-Mg andesites, tholeiitic basalts and high-Mg andesites, and shoshonitic or alkaline arc melts; many arcs have more than one type. Primitive calc-alkaline basalts occur in 11 arcs but most strikingly, 8 continental arcs (incl. Aleutians, Cascades, Japan, Mexico, Kamtschatka) have a continuous range of calc-alkaline basalts to high-Mg andesites with mostly 48-58 wt% SiO2. In each arc, these are spatially congruent, trace element patterns overlap, and major elements form a continuum. Their Ca-Mg-Si systematics suggests saturation in olivine+opx+cpx. We hence interpret the large majority of high-Mg andesites as derived from primitive calc-alkaline basalts through fractionation and reaction in the shallower mantle. Removal of anhydrous mantle phases at lower pressures increases SiO2 and H2O-contents while Mg# and Ni remain buffered to mantle values. Primitive tholeiitic basalts (Cascades, Kermadec, Marianas, Izu-Bonin, Japan, Palau, Sunda) have a much lesser subduction signal (e.g. in LILE) than the calc-alkaline suite. These tholeiites have been interpreted to form through decompression melting, but also characterize young intraoceanic arcs. In the two continental arcs with both tholeiitic and calc-alkaline primitive basalts (clearly distinct in trace patterns), there is no clear spatial segregation (Casacades, Japan). Three intraoceanic arcs (Marianas, Izu-Bonin, Tonga) have primitive tholeiitic, highly depleted high-Mg andesites (boninites) with HFSE and HREE slightly above primitive mantle values. These deviate in majors from the array formed by the basalts and calc-alkaline andesites suggesting that only these formed from a

  11. Gas arc constriction for plasma arc welding

    Science.gov (United States)

    McGee, William F. (Inventor); Rybicki, Daniel J. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has an inert gas applied circumferentially about the arc column externally of the constricting nozzle so as to apply a constricting force on the arc after it has exited the nozzle orifice and downstream of the auxiliary shielding gas. The constricting inert gas is supplied to a plenum chamber about the body of the torch and exits through a series of circumferentially disposed orifices in an annular wall forming a closure at the forward end of the constricting gas plenum chamber. The constricting force of the circumferential gas flow about the arc concentrates and focuses the arc column into a more narrow and dense column of energy after exiting the nozzle orifice so that the arc better retains its energy density prior to contacting the workpiece.

  12. STUDY ON THE PRESSURE IN PLASMA ARC

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The axial pressure in plasma arc is measured under different conditions. The effects of the parameters, such as welding current, plasma gas flow rate, electrode setback and arc length, on the pressure in plasma arc are investigated and quantitative analyzed to explain the relationship between the quality of weld and the matching of parameters in plasma arc welding process.

  13. Process characteristics of fibre-laser-assisted plasma arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Mahrle, A; Schnick, M; Rose, S; Demuth, C; Beyer, E; Fuessel, U, E-mail: achim.mahrle@iws.fraunhofer.de [Dresden University of Technology, Institute of Surface and Manufacturing Technology, PO Box, D-01062 Dresden (Germany)

    2011-08-31

    Experimental and theoretical investigations on fibre-laser-assisted plasma arc welding (LAPW) were performed. Welding experiments were carried out on aluminium and steel sheets. In the case of a highly focused laser beam and a separate arrangement of plasma torch and laser beam, high-speed video recordings of the plasma arc and corresponding measurements of the time-dependent arc voltage revealed differences in the process behaviour for both materials. In the case of aluminium welding, a sharp decline in arc voltage and stabilization and guiding of the anodic arc root was observed whereas in steel welding the arc voltage was slightly increased after the laser beam was switched on. However, significant improvement of the melting efficiency with the combined action of plasma arc and laser beam was achieved for both types of material. Theoretical results of additional numerical simulations of the arc behaviour suggest that the properties of the arc plasma are mainly influenced not by a direct interaction with the laser radiation but by the laser-induced evaporation of metal. Arc stabilization with increased current densities is predicted for moderate rates of evaporated metal only whereas metal vapour rates above a certain threshold causes a destabilization of the arc and reduced current densities along the arc axis.

  14. Modeling of Arc Force in Plasma Arc Welding

    Institute of Scientific and Technical Information of China (English)

    GAO Zhonglin; HU Shengsun; YIN Fengliang; WANG Rui

    2008-01-01

    A three. dimensional mathematical model for the transferred-type argon arc was developed to describe arc force on the anode surface. The software ANSYS was employed to solve the model. The model includes a part of torch and tungsten electrode to achieve m ore reasonable results. The arc temperature and flow fields were derived. And the influences of welding parameters on arc force were also studied. The simulated results show that arc pressure at the anode are dependent on the welding current, plasma gas flow rate and electrode neck-in, while not sensitive to arc length.

  15. Miniaturized cathodic arc plasma source

    Science.gov (United States)

    Anders, Andre; MacGill, Robert A.

    2003-04-15

    A cathodic arc plasma source has an anode formed of a plurality of spaced baffles which extend beyond the active cathode surface of the cathode. With the open baffle structure of the anode, most macroparticles pass through the gaps between the baffles and reflect off the baffles out of the plasma stream that enters a filter. Thus the anode not only has an electrical function but serves as a prefilter. The cathode has a small diameter, e.g. a rod of about 1/4 inch (6.25 mm) diameter. Thus the plasma source output is well localized, even with cathode spot movement which is limited in area, so that it effectively couples into a miniaturized filter. With a small area cathode, the material eroded from the cathode needs to be replaced to maintain plasma production. Therefore, the source includes a cathode advancement or feed mechanism coupled to cathode rod. The cathode also requires a cooling mechanism. The movable cathode rod is housed in a cooled metal shield or tube which serves as both a current conductor, thus reducing ohmic heat produced in the cathode, and as the heat sink for heat generated at or near the cathode. Cooling of the cathode housing tube is done by contact with coolant at a place remote from the active cathode surface. The source is operated in pulsed mode at relatively high currents, about 1 kA. The high arc current can also be used to operate the magnetic filter. A cathodic arc plasma deposition system using this source can be used for the deposition of ultrathin amorphous hard carbon (a-C) films for the magnetic storage industry.

  16. Slab melting and magma generation beneath the southern Cascade Arc

    Science.gov (United States)

    Walowski, K. J.; Wallace, P. J.; Clynne, M. A.

    2014-12-01

    Magma formation in subduction zones is interpreted to be caused by flux melting of the mantle wedge by fluids derived from dehydration of the downgoing oceanic lithosphere. In the Cascade Arc and other hot-slab subduction zones, however, most dehydration reactions occur beneath the forearc, necessitating a closer investigation of magma generation processes in this setting. Recent work combining 2-D steady state thermal models and the hydrogen isotope composition of olivine-hosted melt inclusions from the Lassen segment of the Cascades (Walowski et al., 2014; in review) has shown that partial melting of the subducted basaltic crust may be a key part of the subduction component in hot arcs. In this model, fluids from the slab interior (hydrated upper mantle) rise through the slab and cause flux-melting of the already dehydrated MORB volcanics in the upper oceanic crust. In the Shasta and Lassen segments of the southern Cascades, support for this interpretation comes from primitive magmas that have MORB-like Sr isotope compositions that correlate with subduction component tracers (H2O/Ce, Sr/P) (Grove et al. 2002, Borg et al. 2002). In addition, mass balance calculations of the composition of subduction components show ratios of trace elements to H2O that are at the high end of the global arc array (Ruscitto et al. 2012), consistent with the role of a slab-derived melt. Melting of the subducted basaltic crust should contribute a hydrous dacitic or rhyolitic melt (e.g. Jego and Dasgupta, 2013) to the mantle wedge rather than an H2O-rich aqueous fluid. We are using pHMELTS and pMELTS to model the reaction of hydrous slab melts with mantle peridotite as the melts rise through the inverted thermal gradient in the mantle wedge. The results of the modeling will be useful for understanding magma generation processes in arcs that are associated with subduction of relatively young oceanic lithosphere.

  17. Slab melting and magma formation beneath the southern Cascade arc

    Science.gov (United States)

    Walowski, K. J.; Wallace, P. J.; Clynne, M. A.; Rasmussen, D. J.; Weis, D.

    2016-07-01

    The processes that drive magma formation beneath the Cascade arc and other warm-slab subduction zones have been debated because young oceanic crust is predicted to largely dehydrate beneath the forearc during subduction. In addition, geochemical variability along strike in the Cascades has led to contrasting interpretations about the role of volatiles in magma generation. Here, we focus on the Lassen segment of the Cascade arc, where previous work has demonstrated across-arc geochemical variations related to subduction enrichment, and H-isotope data suggest that H2O in basaltic magmas is derived from the final breakdown of chlorite in the mantle portion of the slab. We use naturally glassy, olivine-hosted melt inclusions (MI) from the tephra deposits of eight primitive (MgO > 7 wt%) basaltic cinder cones to quantify the pre-eruptive volatile contents of mantle-derived melts in this region. The melt inclusions have B concentrations and isotope ratios that are similar to mid-ocean ridge basalt (MORB), suggesting extensive dehydration of the downgoing plate prior to reaching sub-arc depths and little input of slab-derived B into the mantle wedge. However, correlations of volatile and trace element ratios (H2O/Ce, Cl/Nb, Sr/Nd) in the melt inclusions demonstrate that geochemical variability is the result of variable addition of a hydrous subduction component to the mantle wedge. Furthermore, correlations between subduction component tracers and radiogenic isotope ratios show that the subduction component has less radiogenic Sr and Pb than the Lassen sub-arc mantle, which can be explained by melting of subducted Gorda MORB beneath the arc. Agreement between pMELTS melting models and melt inclusion volatile, major, and trace element data suggests that hydrous slab melt addition to the mantle wedge can produce the range in primitive compositions erupted in the Lassen region. Our results provide further evidence that chlorite-derived fluids from the mantle portion of the

  18. Experiments in chondrule formation: simulations of gas-grain collisions using plasma arcs

    OpenAIRE

    Morlock, Andreas; Sutton, Yvonne; Braithwaite, Nicholas St.J.; Grady, M.M.

    2010-01-01

    To investigate the formation of chondrules in gas-grain collisions, we conducted experiments where mineral mixtures were melted in plasma arcs. First results already show silicate-rich spheres quite similar to chondrules.

  19. Study on Ceramic Cutting by Plasma Arc

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Engineering ceramics are typical difficult-to-machine materials because of high hardness and brittleness. PAC (Plasma Arc Cutting) is a very important thermal cutting process and has been successfully used in cutting stainless steel and other difficult-to-machine alloys. PAC's application in cutting ceramics, however, is still limited because the most ceramics are not good electronic conducts, and transferred plasma arc cannot be produced between cathode and work-piece. So we presented a method of plasma ...

  20. Hydrogen permeation in stationary arc-melted nickel 200

    Science.gov (United States)

    Li, H.; North, T. H.; Sommerville, I. D.; McLean, A.

    1990-06-01

    A combination of hydrogen permeation experiments and computer simulation was used to evaluate the distributions of temperature and of the hydrogen transfer flux in a stationary arcmelted Nickel 200 disc over the entire hydrogen permeation zone. The results indicate that the markedly nonuniform temperature distribution in the hydrogen permeation zone involves widely varying hydrogen fluxes and even transfer of hydrogen in different directions. At steady state, the hydrogen distribution is determined by a thermally produced dynamic equilibrium. Hydrogen supersaturation occurs in solid nickel at the solid/liquid interface in the arc-melted pool. An increase in hydrogen partial pressure in the shielding gas increases the heat input to the melt and decreases the stability of the arc melting process.

  1. Gas Tungsten Arc Welding and Plasma Arc Cutting. Teacher Edition.

    Science.gov (United States)

    Fortney, Clarence; And Others

    This welding curriculum guide treats two topics in detail: the care of tungsten electrodes and the entire concept of contamination control and the hafnium electrode and its importance in dual-air cutting systems that use compressed shop air for plasma arc cutting activities. The guide contains three units of instruction that cover the following…

  2. Characterization of Mullite-Zirconia Composite Processed by Non-Transferred and Transferred Arc Plasma

    Institute of Scientific and Technical Information of China (English)

    S. YUGESWARAN; V. SELVARAJAN; L. LUSVARGHI; A. I. Y. TOK; D. SIVA RAMA KRISHNA

    2009-01-01

    The arc plasma melting technique is a simple method to synthesize high temperature reaction composites. In this study, mullite-zirconia composite was synthesized by transferred and non-transferred arc plasma melting, and the results were compared. A mixture of alumina and zircon powders with a mole ratio of 3 : 2 were ball milled for four hours and melted for two minutes in the transferred and non-transferred mode of plasma arcs. Argon and air were used as plasma forming gases. The phase and microstructural formation of melted samples were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The microstructure of the com-posites was found to be affected by the mode of melting. In transferred arc melting, zirconia flowers with uniform lines along with mullite whiskers were obtained. In the case of non-transferred arc plasma melting, mullite whiskers along with star shape zirconia were formed. Differential thermal analysis (DTA) of the synthesized mullite-zirconia composites provided a deeper understanding of the mechanisms of mullite formation during the two different processes.

  3. Plasma distribution of cathodic ARC deposition system

    Energy Technology Data Exchange (ETDEWEB)

    Anders, S.; Raoux, S.; Krishnan, K.; MacGill, R.A.; Brown, I.G. [Lawrence Berkeley National Lab., CA (United States)

    1996-08-01

    The plasma distribution using a cathodic arc plasma source with and without magnetic macroparticle filter has been determined by depositing on a transparent plastic substrate and measuring the film absorption. It was found that the width of the distribution depends on the arc current, and it also depends on the cathode material which leads to a spatial separation of the elements when an alloy cathode is used. By applying a magnetic multicusp field near the exit of the magnetic filter, it was possible to modify the plasma distribution and obtain a flat plasma profile with a constant and homogeneous elemental distribution.

  4. Cathodic Vacuum Arc Plasma of Thallium

    OpenAIRE

    Yushkov, Georgy Yu.; Anders, Andre

    2006-01-01

    Thallium arc plasma was investigated in a vacuum arc ion source. As expected from previous consideration of cathode materials in the Periodic Table of the Elements, thallium plasma shows lead-like behavior. Its mean ion charge state exceeds 2.0 immediately after arc triggering, reaches the predicted 1.60 and 1.45 after about 100 microsec and 150 microsec, respectively. The most likely ion velocity is initially 8000 m/s and decays to 6500 m/s and 6200 m/s after 100 microsec and 150 micros...

  5. Surface treatment of 0Cr19Ni9 stainless steel SMAW jointby plasma melting

    Institute of Scientific and Technical Information of China (English)

    罗伟; 栾景飞; 严密

    2002-01-01

    Micro-plasma arc surface melting of 0Cr19Ni9 shielded metal arc welding joint with a micro-plasma arc welder produced a thin surface melted layer with a refined microstructure. The surface treatment changed the anodic polarization behavior in 0.5 mol/L H2SO4 solution. The polarization tests showed that for the as-welded joint both the heat-affected zone and the weld metal decreased in resistance to corrosion compared with the as-Received parent material while for the micro-plasma arc surface melted joint the corrosion resistance increased significantly. This increase in corrosion resistance is attributed to the rapid solidification of the melted layer. Rapid solidification of the melted layer refines its microstructure, decreases its microsegregation, and inhibits the precipitation of chromium carbides at the grain boundaries.received parent material while for the micro-plasma arc surface melted joint the corrosion resistance increased significantly. This increase in corrosion resistance is attributed to the rapid solidification of the melted layer. Rapid solidification of the melted layer refines its microstructure, decreases its microsegregation, and inhibits the precipitation of chromium carbides at the grain boundaries.

  6. The arc arises: The links between volcanic output, arc evolution and melt composition

    Science.gov (United States)

    Brandl, Philipp A.; Hamada, Morihisa; Arculus, Richard J.; Johnson, Kyle; Marsaglia, Kathleen M.; Savov, Ivan P.; Ishizuka, Osamu; Li, He

    2017-03-01

    Subduction initiation is a key process for global plate tectonics. Individual lithologies developed during subduction initiation and arc inception have been identified in the trench wall of the Izu-Bonin-Mariana (IBM) island arc but a continuous record of this process has not previously been described. Here, we present results from International Ocean Discovery Program Expedition 351 that drilled a single site west of the Kyushu-Palau Ridge (KPR), a chain of extinct stratovolcanoes that represents the proto-IBM island arc, active for ∼25 Ma following subduction initiation. Site U1438 recovered 150 m of oceanic igneous basement and ∼1450 m of overlying sediments. The lower 1300 m of these sediments comprise volcaniclastic gravity-flow deposits shed from the evolving KPR arc front. We separated fresh magmatic minerals from Site U1438 sediments, and analyzed 304 glass (formerly melt) inclusions, hosted by clinopyroxene and plagioclase. Compositions of glass inclusions preserve a temporal magmatic record of the juvenile island arc, complementary to the predominant mid-Miocene to recent activity determined from tephra layers recovered by drilling in the IBM forearc. The glass inclusions record the progressive transition of melt compositions dominated by an early 'calc-alkalic', high-Mg andesitic stage to a younger tholeiitic stage over a time period of 11 Ma. High-precision trace element analytical data record a simultaneously increasing influence of a deep subduction component (e.g., increase in Th vs. Nb, light rare earth element enrichment) and a more fertile mantle source (reflected in increased high field strength element abundances). This compositional change is accompanied by increased deposition rates of volcaniclastic sediments reflecting magmatic output and maturity of the arc. We conclude the 'calc-alkalic' stage of arc evolution may endure as long as mantle wedge sources are not mostly advected away from the zones of arc magma generation, or the rate of

  7. Silicic Arc Magmas And Silicic Slab Melts: The Melt-Rock Reaction Link

    Science.gov (United States)

    Straub, S. M.; Gomez-Tuena, A.; Bolge, L. L.; Espinasa-Perena, R.; Bindeman, I. N.; Stuart, F. M.; Zellmer, G. F.

    2013-12-01

    While a genetic link between silicic arc magmas and silicic melts from the subducted slab has long been proposed, this hypothesis is commonly refuted because most arc magmas lack a 'garnet-signature' which such slab melts must have. A comprehensive geochemical study of high-Mg# arc magmas from the Quaternary central Mexican Volcanic Belt (MVB), however, shows that this conflict can be reconciled if melt-rock reaction processes in the mantle wedge were essential to arc magma formation. In the central MVB, monogenetic and composite volcanoes erupt high-Mg# basalts to andesites with highly variable trace element patterns. These magmas contain high-Ni olivines (olivine Ni higher than permissible for olivines in partial peridotite melts) with high 3He/4He = 7-8 Ra that provide strong evidence for silicic slab components that infiltrate the subarc mantle to produce olivine-free segregations of 'reaction pyroxenite' in the sources of individual volcanoes. Melting of silica-excess and silica-deficient reaction pyroxenites can then produce high-Mg# basaltic and dacitic primary melts that mix during ascent through mantle and crust to form high-Mg# andesites. Mass balance requires that reaction pyroxenites contain at least >15-18 wt%, and likely more, of slab component. However, because the HREE of the slab component are efficiently retained in the eclogitic slab, elements Ho to Lu in partial melts from reaction pyroxenites remain controlled by the mantle and maintain MORB-normalized Ho/Lun ˜1.15 close to unity. In contrast, the MREE to LREE and fluid mobile LILE of the arc magmas are either controlled, or strongly influenced, by slab-contributions. The origin from hybrid sources also shows in the major elements that are blends of mantle-derived elements (Mg, Ca, Mn, Fe, Ti) and elements augmented by slab contributions (Si, Na, K, P, and possibly Al). Moreover, strong correlations between bulk rock SiO2, 87Sr/86Sr and δ18O (olivines) can be interpreted as mixtures of subarc

  8. Hypergravity effects on glide arc plasma

    NARCIS (Netherlands)

    Šperka, J.; Souček, P.; van Loon, J.J.W.A.; Dowson, A.; Schwarz, C.; Krause, J.; Kroesen, G.; Kudrle, V.

    2013-01-01

    The behaviour of a special type of electric discharge - the gliding arc plasma - has been investigated in hypergravity (1g-18g) using the Large Diameter Centrifuge (LDC) at ESA/ESTEC. The discharge voltage and current together with the videosignal from a fast camera have been recorded during the exp

  9. Plasma Arc Augmented CO2 laser welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Andersen, Mikkel; Frederiksen, Niels

    2001-01-01

    In order to reduce the hardness of laser beam welded 2.13 mm medium strength steel CMn 250, a plasma arc has been used simultaneously with a 2.6 kW CO2 laser source. In a number of systematic laboratory tests, the plasma arc current, plasma gas flow and distance to the laser source were varied...... with all laser parameters fixed. The welds were quality assessed and hardness measured transversely to the welding direction in the top, middle and root of the seam. In the seams welded by laser alone, hardness values between 275 and 304 HV1 were measured, about the double of the base material, 150 HV1...

  10. Arc Root Attachment on the Anode Surface of Arc Plasma Torch Observed with a Novel Method

    Institute of Scientific and Technical Information of China (English)

    PAN Wen-Xia; LI Teng; MENG Xian; CHEN Xi; WU Cheng-Kang

    2005-01-01

    @@ The arc-root attachment on the anode surface of a dc non-transferred arc plasma torch has been successfullyobserved using a novel approach. A specially designed copper mirror with a boron nitride film coated on itssurface central-region is employed to avoid the effect of intensive light emitted from the arc column upon theobservation of weakly luminous arc root. It is found that the arc-root attachment is diffusive on the anode surfaceof the argon plasma torch, while constricted arc roots often occur when hydrogen or nitrogen is added into argonas the plasma-forming gas.

  11. Numerical modeling of transferred arc melting bath heating; Modelisation numerique du chauffage de bains par arc transfere

    Energy Technology Data Exchange (ETDEWEB)

    Bouvier, A. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches; Trenty, L.; Guillot, J.B. [Ecole Centrale de Paris, Laboratoire EM2C. CNRS, 92 - Chatenay-Malabry (France); Delalondre, C. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches

    1997-12-31

    This paper presents the modeling of a transferred electric arc inside a bath of melted metal. After a recall of the context of the study, the problem of the modeling, which involves magnetohydrodynamic coupling inside the arc and the bath, is described. The equations that govern the phenomena inside the arc and the bath are recalled and the approach used for the modeling of the anode region of the arc is explained using a 1-D sub-model. The conditions of connection between arc and bath calculations are explained and calculation results obtained with a 200 kW laboratory furnace geometry are presented. (J.S.) 8 refs.

  12. Modelling the Plasma Jet in Multi-Arc Plasma Spraying

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Schein, J.; Zimmermann, S.; Möhwald, K.; Lummer, C.

    2016-08-01

    Particle in-flight characteristics in atmospheric plasma spraying process are determined by impulse and heat energy transferred between the plasma jet and injected powder particles. One of the important factors for the quality of the plasma-sprayed coatings is thus the distribution of plasma gas temperatures and velocities in plasma jet. Plasma jets generated by conventional single-arc plasma spraying systems and their interaction with powder particles were subject matter of intensive research. However, this does not apply to plasma jets generated by means of multi-arc plasma spraying systems yet. In this study, a numerical model has been developed which is designated to dealing with the flow characteristics of the plasma jet generated by means of a three-cathode spraying system. The upstream flow conditions, which were calculated using a priori conducted plasma generator simulations, have been coupled to the plasma jet simulations. The significances of the relevant numerical assumptions and aspects of the models are analyzed. The focus is placed on to the turbulence and diffusion/demixing modelling. A critical evaluation of the prediction power of the models is conducted by comparing the numerical results to the experimental results determined by means of emission spectroscopic computed tomography. It is evident that the numerical models exhibit a good accuracy for their intended use.

  13. Gliding arc triggered microwave plasma arc at atmospheric pressure for coal gasification application

    Science.gov (United States)

    Jain, Vishal; Visani, A.; Patil, C.; Patel, B. K.; Sharma, P. K.; John, P. I.; Nema, S. K.

    2014-08-01

    Plasma torch is device that efficiently converts electrical energy in to thermal energy for various high temperature applications. The conventional plasma torch comprises of consumable electrodes namely anode and cathode electrodes. The replacement of these electrodes is a complex process owing to its cooling and process shut down requirements. However, microwave plasma arc is electrode-less plasma arc system that is an alternative method to conventional arc technology for generating plasma arc. In this technique, microwave power is efficiently coupled to generate plasma arc by using the property of polar molecule to absorb microwave power. The absorption of microwave power is in form of losses due to intermolecular friction and high collisions between the molecules. This is an efficient method because all microwave power can be absorbed by plasma arc. The main feature of microwave plasma arc is its large uniform high temperature column which is not possible with conventional arc discharge methods. Such type of plasma discharge is very useful in applications where sufficient residence time for treat materials is required. Microwave arc does not require any consumable electrodes and hence, it can be operated continuously that makes it very useful for hazardous effluent treatment applications. Further, microwave cannot ionize neutral particles at atmospheric pressure and hence, a gliding arc is initiated between two thin electrodes in the cavity by applying very low power high voltage (3kV) AC source. In this report, the method for generating microwave arc of 1kW power using commercial microwave oven is elaborated.

  14. CO2 laser-micro plasma arc hybrid welding for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    C. H. KIM; Y. N. AHN; J. H. KIM

    2011-01-01

    A laser lap welding process for zinc-coated steel has a well-known unsolved problem-porosity formation. The boiling temperature of coated zinc is lower than the melting temperature of the base metal. which is steel. In the autogenous laser welding,the zinc vapor generates from the lapped surfaces expels the molten pool and the expulsion causes numerous weld defects, such as spatters and blow holes on the weld surface and porosity inside the welds. The laser-arc hybrid welding was suggested as an alternative method for the laser lap welding because the arc can preheat or post-heat the weldment according to the arrangement of the laser beam and the arc. CO2 laser-micro plasma hybrid welding was applied to the lap welding of zinc-coated steel with zero-gap.The relationships among the weld quality and process parameters of the laser-arc arrangement, and the laser-arc interspacing distance and arc current were investigated using a full-factorial experimental design. The effect of laser-arc arrangement is dominant because the leading plasma arc partially melts the upper steel sheets and vaporizes or oxidizes the coated zinc on the lapped surfaces.Compared with the result from the laser-TIG hybrid welding, the heat input from arc can be reduced by 40%.

  15. Modeling Plasma-Particle Interaction in Multi-Arc Plasma Spraying

    Science.gov (United States)

    Bobzin, K.; Öte, M.

    2017-01-01

    The properties of plasma-sprayed coatings are controlled by the heat, momentum, and mass transfer between individual particles and the plasma jet. The particle behavior in conventional single-arc plasma spraying has been the subject of intensive numerical research, whereas multi-arc plasma spraying has not yet received the same attention. We propose herein a numerical model to serve as a scientific tool to investigate particle behavior in multi-arc plasma spraying. In the Lagrangian description of particles in the model, the mathematical formulations describing the heat, momentum, and mass transfer are of great importance for good predictive power, so such formulations proposed by different authors were compared critically, revealing that different mathematical formulations lead to significantly different results. The accuracy of the different formulations was evaluated based on theoretical considerations, and those found to be more accurate were implemented in the final model. Furthermore, a mathematical formulation is proposed to enable simplified calculation of partial particle melting and resolidification.

  16. Process characteristics of fibre-laser-assisted plasma arc welding

    OpenAIRE

    Mahrle, A; SCHNICK, M; Rose, S; Demuth, C; Beyer, E.; Füssel, U

    2011-01-01

    Abstract Experimental and theoretical investigations on fibre-laser assisted plasma arc welding (LAPW) have been performed. Welding experiments were carried out on aluminium and steel sheets. In case of a highly focused laser beam and a separate arrangement of plasma torch and laser beam, high-speed video recordings of the plasma arc and corresponding measurements of the time-dependent arc voltage revealed differences in the process behaviour for both materials. In case of aluminium weldin...

  17. Plasma Arc Surface Hardening Robot Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In national economy and national defense, a lot of ma chine components become worthless early because of wear and tear and corrode. It leads to huge loss of resource and material. Surface hardening of the steel cou ld form a hard, wearable, corrode-resisting layer on the surface to enhance the mechanical property of the machine component. From 1980s, there is a new method of surface hardening that is heating with plasma arc. It overcomes the shortage of old methods and is adopted in automotive product ...

  18. Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

    Energy Technology Data Exchange (ETDEWEB)

    Barthelemy, B

    2003-06-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

  19. Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

    Energy Technology Data Exchange (ETDEWEB)

    Barthelemy, B

    2003-07-01

    This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

  20. Characteristics of Atmospheric Pressure Rotating Gliding Arc Plasmas

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hao; ZHU Fengsen; TU Xin; BO Zheng; CEN Kefa; LI Xiaodong

    2016-01-01

    In this work,a novel direct current (DC) atmospheric pressure rotating gliding arc (RGA) plasma reactor has been developed for plasma-assisted chemical reactions.The influence of the gas composition and the gas flow rate on the arc dynamic behaviour and the formation of reactive species in the N2 and air gliding arc plasmas has been investigated by means of electrical signals,high speed photography,and optical emission spectroscopic diagnostics.Compared to conventional gliding arc reactors with knife-shaped electrodes which generally require a high flow rate (e.g.,10-20 L/min) to maintain a long arc length and reasonable plasma discharge zone,in this RGA system,a lower gas flow rate (e.g.,2 L/min) can also generate a larger effective plasma reaction zone with a longer arc length for chemical reactions.Two different motion patterns can be clearly observed in the N2 and air RGA plasmas.The time-resolved arc voltage signals show that three different arc dynamic modes,the arc restrike mode,takeover mode,and combined modes,can be clearly identified in the RGA plasmas.The occurrence of different motion and arc dynamic modes is strongly dependent on the composition of the working gas and gas flow rate.

  1. Characteristics of Atmospheric Pressure Rotating Gliding Arc Plasmas

    Science.gov (United States)

    Zhang, Hao; Zhu, Fengsen; Tu, Xin; Bo, Zheng; Cen, Kefa; Li, Xiaodong

    2016-05-01

    In this work, a novel direct current (DC) atmospheric pressure rotating gliding arc (RGA) plasma reactor has been developed for plasma-assisted chemical reactions. The influence of the gas composition and the gas flow rate on the arc dynamic behaviour and the formation of reactive species in the N2 and air gliding arc plasmas has been investigated by means of electrical signals, high speed photography, and optical emission spectroscopic diagnostics. Compared to conventional gliding arc reactors with knife-shaped electrodes which generally require a high flow rate (e.g., 10-20 L/min) to maintain a long arc length and reasonable plasma discharge zone, in this RGA system, a lower gas flow rate (e.g., 2 L/min) can also generate a larger effective plasma reaction zone with a longer arc length for chemical reactions. Two different motion patterns can be clearly observed in the N2 and air RGA plasmas. The time-resolved arc voltage signals show that three different arc dynamic modes, the arc restrike mode, takeover mode, and combined modes, can be clearly identified in the RGA plasmas. The occurrence of different motion and arc dynamic modes is strongly dependent on the composition of the working gas and gas flow rate. supported by National Natural Science Foundation of China (No. 51576174), the Specialized Research Fund for the Doctoral Program of Higher Education of China (No. 20120101110099) and the Fundamental Research Funds for the Central Universities (No. 2015FZA4011)

  2. Numerical Study on Arc Plasma Behavior During Arc Commutation Process in Direct Current Circuit Breaker

    Institute of Scientific and Technical Information of China (English)

    杨飞; 马瑞光; 吴翊; 孙昊; 纽春萍; 荣命哲

    2012-01-01

    This paper focuses on the numerical investigation of arc plasma behavior during arc commutation process in a medium-voltage direct current circuit breaker (DCCB) contact system. A three-dimensional magneto-hydrodynamic (MHD) model of air arc plasma in the contact system of a DCCB is developed, based on commercial software FLUENT. Coupled electromagnetic and gas dynamic interactions are considered as usual, and a thin layer of nonlinear electrical resistance elements is used to represent the voltage drop of plasma sheath and the formation of new arc root. The distributions of pressure, temperature, gas flow and current density of arc plasma in arc region are calculated. The simulation results indicate that the pressure distribution related to the contact system has a strong effect on the arc commutation process, arising from the change of electrical conductivity in the arc root region. In DCCB contact system, the pressure of arc root region will be concentrated and higher if the space above the moving contact is enclosed, which is not good for arc root commutation. However, when the region is opened, the pressure distribution would be lower and more evenly, which is favorable for the arc root commutation.

  3. Discharge Characteristics of DC Arc Water Plasma for Environmental Applications

    Institute of Scientific and Technical Information of China (English)

    LI Tianming; Sooseok CHOI; Takayuki WATANABE

    2012-01-01

    A water plasma was generated by DC arc discharge with a hafnium embedded rodtype cathode and a nozzle-type anode. The discharge characteristics were examined by changing the operation parameter of the arc current. The dynamic behavior of the arc discharge led to significant fluctuations in the arc voltage and its frequency. Analyses of the high speed image and the arc voltage waveform showed that the arc discharge was in the restrike mode and its frequency varied within several tens of kilohertz according to the operating conditions. The larger thermal plasma volume was generated by the higher flow from the forming steam with a higher restrike frequency in the higher arc current conditions. In addition, the characteristics of the water plasma jet were investigated by means of optical emission spectroscopy to identify the abundant radicals required in an efficient waste treatment process.

  4. Dependence of Arc Plasma Dispersion Capability on its Temperature

    Institute of Scientific and Technical Information of China (English)

    CHEN Yun-Yun; SONG Yang; HE An-Zhi; LI Zhen-Hua

    2008-01-01

    @@ The relationship between the dispersion capability and the temperature of argon arc plasma at Iatm is deduced in view of the plasma's refractive index equation.The results indicate that argon arc plasma has a normal dispersion and its dispersion capability is nonlinear to the plasma's temperature in a wide range of temperature and wavelength region.According to the results of numerical calculation, the preferred optical methods are believed to be suitable for the diagnosis of argon arc plasma in different temperature regions.

  5. Direct probing of anode arc root dynamics and voltage instability in a dc non-transferred arc plasma jet

    Science.gov (United States)

    Ghorui, S.; Tiwari, N.; Meher, K. C.; Jan, A.; Bhat, A.; Sahasrabudhe, S. N.

    2015-12-01

    The transient dynamics of the anode arc root in a dc non-transferred arc plasma torch is captured through fast photography and directly correlated with the associated voltage instability for the first time. The coexistence of multiple arc roots, the transition to a single arc root, root formation and extinction are investigated for the steady, takeover and re-strike modes of the arc. Contrary to the usual concept, the emerging plasma jet of a dc non-transferred arc plasma torch is found to carry current. An unusually long self-propelled arc plasma jet, a consequence of the phenomenon, is demonstrated.

  6. Robotic Variable Polarity Plasma Arc (VPPA) Welding

    Science.gov (United States)

    Jaffery, Waris S.

    1993-01-01

    The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

  7. NTWV-based sensing keyhole dimension in plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    Jia Chuanbao; Wu Chuansong; Zhang Yuming

    2008-01-01

    During stable keyhole plasma arc welding, the pilot arc and the transferred arc exist at the meantime, and the arcs can be considered as a composition of two parts inside and outside the nozzle, respectively. Under the mechanical constriction and thermal contraction effects, the inside arc has certain arc length, electron density and arc profile etc. Inducing constant tungsten-to-nozzle voltage. However, the arc outside the nozzle diverges at about 5 degrees and has certain characteristics similar to the free arcs. The nozzle-to-workpiece voltage (NTWV) depends mainly on the length of the arc, which gets bigger as increasing of the weld penetration and keyhole size. The NTWV sensor is developed for monitoring NTWV in real time. The welding experiments are designed to get different penetrations and keyhole sizes. It is found that as the weld penetration and the keyhole size increase, NTWV also increases linearly. The NTWV signals can be used as the feedback variable in automatic control of keyhole plasma arc welding.

  8. Fluctuation Phenomenon Analysis of an Arc Plasma Spraying Jet

    Institute of Scientific and Technical Information of China (English)

    赵文华; 田阔; 刘笛; 张冠忠

    2001-01-01

    The effects of three factors, including the power supply, the arc behaviour in the arc channel and the fluid dynamic process of the jet, on a plasma spraying jet have been experimentally detected by means of spectroscopic diagnostic techniques. The fast Fourier transform method has been applied to the analysis of the arc voltage and spectral line intensity of the jet. The three factors have been studied and distinguished from each other.

  9. Improvement on Diamond Nucleation Treated by Pulsed Arc Discharge Plasma

    Institute of Scientific and Technical Information of China (English)

    马志斌; 万军; 汪建华; 张文文

    2004-01-01

    A technique of improvement on diamond nucleation based on pulsed arc discharge plasma at atmospheric pressure was developed. The pulsed arc discharge was induced respectively by nitrogen, argon and methanol gas. After the arc plasma pretreatment, a nucleation density higher than 1010 cm-2 may be obtained subsequently in chemical vapor deposition (CVD) on a mirror-polished silicon substrate without any other mechanical treatment. The effects of the arc discharge plasma on the diamond nucleation were investigated by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), infrared spectroscopy (IR) and Raman spectroscopy. The enhancement of nucleation is postulated to be a result of the formation of carbonlike phase materials or nitrogenation on the substrate surface without surface defect produced by arc discharge.

  10. Variable-Polarity Plasma Arc Welding Of Alloy 2219

    Science.gov (United States)

    Walsh, Daniel W.; Nunes, Arthur C., Jr.

    1989-01-01

    Report presents results of study of variable-polarity plasma arc (VPPA) welding of aluminum alloy 2219. Consists of two parts: Examination of effects of microsegregation and transient weld stress on macrosegregation in weld pool and, electrical characterization of straight- and reverse-polarity portions of arc cycle.

  11. A plasma-arc pyrolysis system for hazardous waste treatment

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ A laboratory system for the treatment of medical and hazardous wastes via AC plasma-arc pyrolysis was recently built up by a research team led by Prof. SHENG Hongzhi at the CAS Institute of Mechanics (IMECH) in Beijing.

  12. Effects of electrode properties on transition limit to big-arcs in combustion gas plasma boundary layer. Nensho gas plasma kyokaisonai deno daidenryu kyodai arc hassei genkai ni oyobosu denkyoku bussei no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Okazaki, K.; Okumura, Y. (Tokyo Institute of Technology, Tokyo (Japan)); Kokumai, M.; Yoshikawa, N. (Toyohashi University of Technology, Aichi (Japan))

    1994-05-25

    The effect of physical properties of electrode on the transition from micro-arc to big-arc in the boundary layer of combustion gas plasma such as MHD power generation, the method for preventing the occurrence of big-arc at the electrode surface side, and the possibility of small dispersion of micro-arc are experimentally investigated. The critical current for transition from micro-arc to big-arc is mainly determined by the main part temperature. It is also affected by the electrode properties. This is due to the change in arc shape caused by the heat transfer to the electrode surface and the melting and evaporation of the electrode. In the case of electrode which is likely to give rise to the abrupt gushing of metal vapor, the transition from micro-arc to big-arc is likely to occur because the boundary layer is easily broken as the momentum of the gushing vapor directed rectangularly to the electrode surface which is generating the micro-arc is large. For the prevention of transition from micro-arc to big-arc even at a large current density, it is important to select the electrode material which is characterized by high thermal conductivity, high boiling point, and high latent heat of evaporation. 17 refs., 15 figs., 1 tab.

  13. Microstructures and properties of the nitrided layers fabricated on titanium substrate by direct current nitrogen arc melting technique

    Institute of Scientific and Technical Information of China (English)

    Li Xin; Ren Zhenan; Sun Daqian; Wang Li; Zhao Yunqiang

    2008-01-01

    The nitrided layers mainly containing TiN dendrites were fabricated by direct current nitrogen arc melting method. The test results show that the layers are harder and more resistant to wear than the titanium substrate. Arc traveling speeds and arc currents have an effect on both the microstructures and the properties of the layers. Decreasing the arc traveling speed or increasing the arc current can obviously enhance the hardness and the wear resistance of the nitrided layers.

  14. Plasma backflow phenomenon in high-current vacuum arc

    Energy Technology Data Exchange (ETDEWEB)

    Wang Lijun [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Jia Shenli [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Zhang Ling [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Shi Zongqian [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Yang Dingge [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Gentils, Francois [Schneider Electric SAS, 37 quai Paul-Louis Merlin, 38050 Grenoble Cedex 9 (France); Jusselin, BenoIt [Schneider Electric SAS, 37 quai Paul-Louis Merlin, 38050 Grenoble Cedex 9 (France)

    2007-10-07

    Based on the two-temperature magnetohydrodynamic model, a high-current vacuum arc (HCVA) in vacuum interrupters is simulated and analysed. The phenomenon of plasma backflow in arc column is found, which is ultimately ascribed to the strong magnetic pinch effect of HCVA. Due to plasma backflow, the maximal value of ion density at the cathode side is not located at the centre of the cathode side, but at the paraxial region of the cathode side, that is to say, ion density appears to sag at the centre of the cathode side (arc column seems to be divided into two parts). The sag of light intensity is also found by experiments.

  15. Assistant Anode in a Cathodic Arc Plasma Source

    Institute of Scientific and Technical Information of China (English)

    张涛; Paul K. Chu; 张荟星; Ian G. Brown

    2001-01-01

    The performance and characteristics of a cathodic arc plasma source, consisting of a titanium cathode, an anode with and without a tungsten mesh, and a coil producing a focusing magnetic field between the anode and cathode,are investigated. The high transparency and large area of the mesh allow a high plasma flux to penetrate the anode from the cathodic arc. The mesh helps to decrease the arc resistance and the ignition voltage of the cathodic arc in the focusing magnetic field, and to increase the life of the source, which means that the source makes the cathodic arc easily and greatly stabilized during the operation when a focusing magnetic field exists in the source.

  16. Kinetic Modeling of Plasma Methane Conversion Using Gliding Arc

    Institute of Scientific and Technical Information of China (English)

    Antonius Indarto; Jae-Wook Choi; Hwaung Lee; Hyung Keun Song

    2005-01-01

    Plasma methane (CH4) conversion in gliding arc discharge was examined. The result data of experiments regarding the performance of gliding arc discharge were presented in this paper. A simulation which is consisted some chemical kinetic mechanisms has been provided to analyze and describe the plasma process. The effect of total gas flow rate and input frequency refers to power consumption have been studied to evaluate the performance of gliding arc plasma system and the reaction mechanism of decomposition.Experiment results indicated that the maximum conversion of CH4 reached 50% at the total gas flow rate of 1 L/min. The plasma reaction was occurred at the atmospheric pressure and the main products were C (solid), hydrogen, and acetylene (C2H2). The plasma reaction of methane conversion was exothermic reaction which increased the product stream temperature around 30-50 ℃.

  17. Arc-Plasma Wire Spraying: An Optical Study of Process Phenomenology

    Science.gov (United States)

    Gulyaev, I. P.; Dolmatov, A. V.; Kharlamov, M. Yu.; Gulyaev, P. Yu.; Jordan, V. I.; Krivtsun, I. V.; Korzhyk, V. M.; Demyanov, O. I.

    2015-12-01

    In the present paper, we report on the results of an experimental study of heat- and mass-transfer processes in a Plazer 30-PL-W plasma-jet facility used for arc-plasma wire spraying. Using an original optical diagnostic system, we have studied melting behavior of the metal wire, break up and atomization of liquid metal. For the first time, experimental data on the in-flight velocity and temperature of spray particles in arc-plasma wire spraying were obtained. In spite of moderate particle velocities (about 50 m/s), the obtained steel coatings proved to have a low porosity of 1.5%. While studying the spraying process of tungsten wire, we observed the occurrence of anomalous high-velocity (over 4000 m/s) outbursts ejected from the surface of liquid metal droplets. The nature of such outbursts calls for further study.

  18. Modelling of the arc reattachment process in plasma torches

    Energy Technology Data Exchange (ETDEWEB)

    Trelles, J P; Pfender, E; Heberlein, J V R [Department of Mechanical Engineering, University of Minnesota, Minneapolis, MN 55455 (United States)

    2007-09-21

    The need to improve plasma spraying processes has motivated the development of computational models capable of describing the arc dynamics inside plasma torches. Although progress has been made in the development of such models, the realistic simulation of the arc reattachment process, a central part of the arc dynamics inside plasma torches, is still an unsolved problem. This study presents a reattachment model capable of mimicking the physical reattachment process as part of a local thermodynamic equilibrium description of the plasma flow. The fluid and electromagnetic equations describing the plasma flow are solved in a fully-coupled approach by a variational multi-scale finite element method, which implicitly accounts for the multi-scale nature of the flow. The effectiveness of our modelling approach is demonstrated by simulations of a commercial plasma spraying torch operating with Ar-He under different operating conditions. The model is able to match the experimentally measured peak frequencies of the voltage signal, arc lengths and anode spot sizes, but produces voltage drops exceeding those measured. This finding, added to the apparent lack of a well-defined cold boundary layer all around the arc, points towards the importance of non-equilibrium effects inside the torch, especially in the anode attachment region.

  19. Arc Plasma Gun With Coaxial Powder Feed

    Science.gov (United States)

    Zaplatynsky, Isidor

    1988-01-01

    Redesigned plasma gun provides improved metallic and ceramic coatings. Particles injected directly through coaxial bore in cathode into central region of plasma jet. Introduced into hotter and faster region of plasma jet.

  20. Electric-Arc Plasma Installation for Preparing Nanodispersed Carbon Structures

    Institute of Scientific and Technical Information of China (English)

    P. STEFANOV; D. GARLANOV; G. VISSOKOV

    2008-01-01

    An electric-arc plasma installation operated in the hidden anode arrangement is constructed and used for the preparation of carbon nanostructures. A contracted plasma arc gen-erated by a plasma torch using an inert gas is used as heat source. The average mass temperature of arc is higher than 104 K, while its power density, which is directly transferred onto the electrode (anode), is ~ 2 kW/mm2. The anode contact area formed on the electrode moves against the arc by way of shifting the electrode and is hidden completely in the interior of plasma gas stream moving towards it. As a result of both the direct plasma attack and the opposite movement of streams in the hidden anode contact area, a temperature higher than 6000 K is reached. Thus, intensive vaporization takes place, which forms a saturated plasma-gas-aerosol phase of the initial material of electrode (anode). This gas phase is mixed in and carried by the plasma stream. Over that mixed plasma stream, a controlled process of quenching (fixation) is carried out by twisted turbulent fluid streams. After the fixation, the resultant carbon nano-structures are caught by a filter and collected in a bunker.

  1. Three Filtered Vacuum Arc Plasma Sources Deposition & Implantation System

    Institute of Scientific and Technical Information of China (English)

    WU Xian-ying; ZHANG Hui-xing; LI Qiang

    2004-01-01

    A deposition & implantation system, which includes three filtered vacuum arc plasma sources, has been built. Vacuum arc discharge is used to produce high-density metal plasma; Curved magnetic filtering technique is used to transfer the plasma into out-of-sight vacuum chamber and reduce macro-particles from the vacuum arc plasma in order to drastically reduce the macro-particles contamination of the films. The up to 30 kV negative bias applied to the target can be used for ion implantation in order to improve the film adhesion; or for ion sputtering to clear the substrate surface. The 0 to 300 V negative bias can be used to adjust the ion energy which forming films. The system is designed for various thin films synthesizing, such as single-layer, compound layer, multi-layer films. It's principle, components and applications are described in the literature.

  2. A highly reliable trigger for vacuum ARC plasma source

    Energy Technology Data Exchange (ETDEWEB)

    Bernardet, H.; Godechot, X.; Jarjat, F. [SODERN, Limeil-Brevannes (France)

    1996-08-01

    The authors have developed a reliable electrical trigger and its associated circuitry to fire vacuum arc plasma or ion source. They tested different embodiments of the trigger device in order to get a highly reliable one, which is able to perform more than 1.2 x 10{sup 6} shots at 60 A and 6.5 ps pulse length. The evolution of the ion current emitted has been recorded as a function of the number of shots. They have also investigated in which direction the plasma jet is emitted : axially or radially. This device can be used to fire a vacuum arc plasma or ion source by plasma injection. It has obvious advantage to be placed outside the cathode and therefore would ease maintenance of vacuum arc devices.

  3. Simple filtered repetitively pulsed vacuum arc plasma source

    Science.gov (United States)

    Chekh, Yu.; Zhirkov, I. S.; Delplancke-Ogletree, M. P.

    2010-02-01

    A very simple design of cathodic filtered vacuum arc plasma source is proposed. The source without filter has only four components and none of them require precise machining. The source operates in a repetitively pulsed regime, and for laboratory experiments it can be used without water cooling. Despite the simple construction, the source provides high ion current at the filter outlet reaching 2.5% of 400 A arc current, revealing stable operation in a wide pressure range from high vacuum to oxygen pressure up to more than 10-2 mbar. There is no need in complicated power supply system for this plasma source, only one power supply can be used to ignite the arc, to provide the current for the arc itself, to generate the magnetic field in the filter, and provide its positive electric biasing without any additional high power resistance.

  4. Arc generation from sputtering plasma-dielectric inclusion interactions

    CERN Document Server

    Wickersham, C E J; Fan, J S

    2002-01-01

    Arcing during sputter deposition and etching is a significant cause of particle defect generation during device fabrication. In this article we report on the effect of aluminum oxide inclusion size, shape, and orientation on the propensity for arcing during sputtering of aluminum targets. The size, shape, and orientation of a dielectric inclusion plays a major role in determining the propensity for arcing and macroparticle emission. In previous studies we found that there is a critical inclusion size required for arcing to occur. In this article we used high-speed videos, electric arc detection, and measurements of particle defect density on wafers to study the effect of Al sub 2 O sub 3 inclusion size, shape, and orientation on arc rate, intensity, and silicon wafer particle defect density. We found that the cross-sectional area of the inclusion exposed to the sputtering plasma is the critical parameter that determines the arc rate and rate of macroparticle emission. Analysis of the arc rate, particle defect...

  5. Shunting arc plasma source for pure carbon ion beama)

    Science.gov (United States)

    Koguchi, H.; Sakakita, H.; Kiyama, S.; Shimada, T.; Sato, Y.; Hirano, Y.

    2012-02-01

    A plasma source is developed using a coaxial shunting arc plasma gun to extract a pure carbon ion beam. The pure carbon ion beam is a new type of deposition system for diamond and other carbon materials. Our plasma device generates pure carbon plasma from solid-state carbon material without using a hydrocarbon gas such as methane gas, and the plasma does not contain any hydrogen. The ion saturation current of the discharge measured by a double probe is about 0.2 mA/mm2 at the peak of the pulse.

  6. Shunting arc plasma source for pure carbon ion beam.

    Science.gov (United States)

    Koguchi, H; Sakakita, H; Kiyama, S; Shimada, T; Sato, Y; Hirano, Y

    2012-02-01

    A plasma source is developed using a coaxial shunting arc plasma gun to extract a pure carbon ion beam. The pure carbon ion beam is a new type of deposition system for diamond and other carbon materials. Our plasma device generates pure carbon plasma from solid-state carbon material without using a hydrocarbon gas such as methane gas, and the plasma does not contain any hydrogen. The ion saturation current of the discharge measured by a double probe is about 0.2 mA∕mm(2) at the peak of the pulse.

  7. Unique variable polarity plasma arc welding for space shuttle

    Science.gov (United States)

    Schwinghamer, R. J.

    1985-01-01

    Since the introduction of the Plasma Arc Torch in 1955 and subsequent to the work at Boeing in the 1960's, significant improvements crucial to success have been made in the Variable Polarity Plasma Arc (VPPA) Process at the Marshall Space Flight Center. Several very important advantages to this process are given, and the genesis of PA welding, the genesis of VPPA welding, special equiment requirements, weld property development, results with other aluminum alloys, and the eventual successful VPPA transition to production operations are discussed.

  8. Control of arc plasma torches: compensation of operational enthalpy drifts

    Energy Technology Data Exchange (ETDEWEB)

    Oliver, D H; Alexieva, J; Djakov, B E; Enikov, R [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Dimitrov, D [Centre of Biomedical Engineering, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Bl. 105, 1113 Sofia (Bulgaria)], E-mail: dick.oliver@gmail.com

    2008-05-01

    In arc plasma torches electrode wear is the main reason for slow changes in the electrical and thermal torch characteristics. Such effects hinder technological applications of this type of plasma torches whenever the enthalpy must be maintained at a fixed level, or varied as needed. To solve this problem, a new method and algorithm for torch control are proposed. The time evolution of the arc current, voltage and thermal power loss of the torch are recorded. The values measured are used to find the required value of the enthalpy.

  9. A dearth of intermediate melts at subduction zone volcanoes and the petrogenesis of arc andesites.

    Science.gov (United States)

    Reubi, Olivier; Blundy, Jon

    2009-10-29

    Andesites represent a large proportion of the magmas erupted at continental arc volcanoes and are regarded as a major component in the formation of continental crust. Andesite petrogenesis is therefore fundamental in terms of both volcanic hazard and differentiation of the Earth. Andesites typically contain a significant proportion of crystals showing disequilibrium petrographic characteristics indicative of mixing or mingling between silicic and mafic magmas, which fuels a long-standing debate regarding the significance of these processes in andesite petrogenesis and ultimately questions the abundance of true liquids with andesitic composition. Central to this debate is the distinction between liquids (or melts) and magmas, mixtures of liquids with crystals, which may or may not be co-genetic. With this distinction comes the realization that bulk-rock chemical analyses of petrologically complex andesites can lead to a blurred picture of the fundamental processes behind arc magmatism. Here we present an alternative view of andesite petrogenesis, based on a review of quenched glassy melt inclusions trapped in phenocrysts, whole-rock chemistry, and high-pressure and high-temperature experiments. We argue that true liquids of intermediate composition (59 to 66 wt% SiO(2)) are far less common in the sub-volcanic reservoirs of arc volcanoes than is suggested by the abundance of erupted magma within this compositional range. Effective mingling within upper crustal magmatic reservoirs obscures a compositional bimodality of melts ascending from the lower crust, and masks the fundamental role of silicic melts (>/=66 wt% SiO(2)) beneath intermediate arc volcanoes. This alternative view resolves several puzzling aspects of arc volcanism and provides important clues to the integration of plutonic and volcanic records.

  10. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  11. Plasma Processes : Arc root dynamics in high power plasma torches – Evidence of chaotic behavior

    Indian Academy of Sciences (India)

    A K Das

    2000-11-01

    Although plasma torches have been commercially available for about 50 years, areas such as plasma gun design, process efficiency, reproducibility, plasma stability, torch lives etc. have remained mostly unattended. Recent torch developments have been focusing on the basic understanding of the plasma column and its dynamics inside the plasma torch, the interaction of plasma jet and the powders, the interaction of the plasma jet with surroundings and the impingement of the jet on the substrate. Two of the major causes of erratic and poor performance of a variety of thermal plasma processes are currently identified as the fluctuations arising out of the arc root movement on the electrodes inside the plasma torch and the fluid dynamic instabilities arising out of entrainment of the air into the plasma jet. This paper reviews the current state of understanding of these fluctuations as well as the dynamics of arc root movement in plasma torches. The work done at the author’s laboratory on studying the fluctuations in arc voltage, arc current, acoustic emissions and optical emissions are also presented. These fluctuations are observed to be chaotic and interrelated. Real time monitoring and controlling the arc instabilities through chaos characterization parameters can greatly contribute to the understanding of electrode erosion as well as improvement of plasma torch lifetime.

  12. Origin of primitive andesites by melt-rock reaction in the sub-arc mantle (Invited)

    Science.gov (United States)

    Rapp, R. P.

    2009-12-01

    The genetic relationship between primitive granitoids, including high-Mg andesites (HMAs) and bajaites, and primary granitoids, or "pristine" adakites, has been vigorously debated since Defant and Drummond (1991; henceforth D&D) first applied the term "adakite" to refer to Cenozoic arc magmas (andesites and dacites) "associated with young subducting lithosphere", with low Y and Yb, low high-field strength elements (HFSEs), high Sr, and high Sr/Y and (La/Yb)N ratios "relative to island arc andesite-dacite-rhyolite". These characteristics were attributed to an origin for adakites by partial melting of basaltic crust within the subducting slab (hence "slab melts"). That such a process can produce melts with the characteristics described by D&D has since been largely confirmed by dehydration melting experiments on hydrous metabasalt at ~1-4 GPa. Attention was also drawn to the geochemical similarities between "adakites" and large-ion lithophile element (LILE)-enriched, high-field strength element (HFSE) depleted magnesian andesites (HMAs) from Adak Island in the western Aleutians, first described by Kay (1978), implying a genetic relationship between primary granitoid (adakites) formed by partial melting of basaltic ocean crust in the subducting slab, transformed to garnet-amphibolite or eclogite, and primitive magnesian andesites (HMAs) with high Mg-numbers (Mg# = molar Mg/(Mg+Fe)x100) and high concentrations of Ni and Cr. What then is the true origin of these enigmatic arc magmas, with both crustal and mantle, derivative and primitive, geochemical signatures? Kay (1978) suggested a "hybrid" model, in which "hydrous melting of eclogite (slab melting) results in a small volume of dacitic melt ("pristine adakite"), which rises into the hotter overlying peridotite wedge and equilibrates with olivine and orthopyroxene, reacting with olivine until it becomes andesitic". In this paper, I will discuss the results of melt-rock reaction experiments modelling this peridotite

  13. Determination of work functions near melting points of refractory metals by using a direct-current arc

    Science.gov (United States)

    Gordon, W. A.; Chapman, G. B., II

    1972-01-01

    Effective work functions of refractory metals at temperatures near their melting points were determined by using a direct-current arc. A metal wire connected as the cathode was melted by striking an arc discharge in an argon atmosphere. A melted sphere was formed with a definite emitting area which was calculated from the sphere diameter measured after terminating the arc. Effective work functions were calculated from the Richardson-Dushman equation by using this emission area. The procedure is experimentally advantageous because surface cleanliness of the specimen is not critical, high vacuum is not required, and the anode-cathode spacing is not critical.

  14. Arc plasma devices: Evolving mechanical design from numerical simulation

    Indian Academy of Sciences (India)

    S Ghorui; A K Das

    2013-04-01

    Wide ranges of technological applications involve arc plasma devices as the primary plasma source for processing work. Recent findings exhibit the existence of appreciable thermal non-equilibrium in these so-called thermal plasma devices. Commercially available magnetohydrodynamic codes are not capable of handling such systems due to unavailability of non-equilibrium thermodynamic and transport property data and self-consistent models. A recipe for obtaining mechanical design of arc plasma devices from numerical simulation incorporating two-temperature thermal non-equilibrium model is presented in this article with reference to the plasma of the mixture of molecular gases like nitrogen and oxygen. Such systems are technologically important as they correspond to the plasma devices operating with air, oxygen plasma torches in cutting industries and plasma devices using nitrogen as shielding gas. Temperature field, associated fluid dynamics and electrical characteristics of a plasma torch are computed in a systematic manner to evaluate the performance of a conceived design using a two-fluid CFD model coupled with a two-temperature thermodynamic and transport property code. Important effects of different nozzle designs and plasma gases obtained from the formalism are discussed. Non-equilibrium thermo-dynamic properties are computed using modified two-temperature Saha equations and transport properties are computed using standard Chapman–Enskog approach.

  15. Material properties of the F82H melted in an electric arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sakasegawa, Hideo, E-mail: sakasegawa.hideo@jaea.go.jp [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Kano, Sho; Abe, Hiroaki [Institute for Materials Research, Tohoku university, Sendai, Miyagi (Japan)

    2015-10-15

    Highlights: • We studied material properties of reduced activation ferritic/martensitic steel. • We melted F82H using a 20 tons electric arc furnace for the first time. • Mass effect likely affected material properties. • MX (M: Metal, C: Carbon and/or Nitrogen) precipitates mainly formed on grain and sub grain boundaries. - Abstract: Fusion DEMO reactor requires over 11,000 tons of reduced activation ferritic/martensitic steel. It is necessary to develop the manufacturing technology for fabricating such large-scale steel with appropriate mechanical properties. In this work, we focused fundamental mechanical properties and microstructures of F82H-BA12 heat which was melted using a 20 tons electric arc furnace followed by electroslag remelting process. Its raw material of iron was blast furnace iron, because the production volume of electrolytic iron which has been used in former heats, is limited. After melting and forging, this F82H-BA12 heat was heat-treated in four different conditions to consider their fluctuations and to optimize them, and tensile and Charpy impact tests were then performed. The result of these mechanical properties were comparable to those of former F82H heats less than 5 tons which were melted applying vacuum induction melting.

  16. Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Tsai De-Chang

    2015-01-01

    Full Text Available This study primarily involved using a vacuum arc remelting (VAR process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%. An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processing. This study involved purifying nickel and titanium and examining the characteristics of nitinol alloy after alloy melt, including its microstructure, mechanical properties, phase transition temperature, and chemical components.

  17. Electromagnetic radiation generated by arcing in low density plasma

    Science.gov (United States)

    Vayner, Boris V.; Ferguson, Dale C.; Snyder, David B.; Doreswamy, C. V.

    1996-01-01

    An unavoidable step in the process of space exploration is to use high-power, very large spacecraft launched into Earth orbit. Obviously, the spacecraft will need powerful energy sources. Previous experience has shown that electrical discharges occur on the surfaces of a high-voltage array, and these discharges (arcs) are undesirable in many respects. Moreover, any high voltage conductor will interact with the surrounding plasma, and that interaction may result in electrical discharges between the conductor and plasma (or between two conductors with different potentials, for example, during docking and extravehicular activity). One very important aspect is the generation of electromagnetic radiation by arcing. To prevent the negative influence of electromagnetic noise on the operation of spacecraft systems, it seems necessary to determine the spectra and absolute levels of the radiation, and to determine limitations on the solar array bias voltage that depend on the parameters of LEO plasma and the technical requirements of the spacecraft equipment. This report describes the results of an experimental study and computer simulation of the electromagnetic radiation generated by arcing on spacecraft surfaces. A large set of high quality data was obtained during the Solar Array Module Plasma Interaction Experiment (SAMPIE, flight STS-62) and ground test. These data include the amplitudes of current, pulse forms, duration of each arc, and spectra of plasma waves. A theoretical explanation of the observed features is presented in this report too. The elaborated model allows us to determine the parameters of the electromagnetic noise for different frequency ranges, distances from the arcing site, and distinct kinds of plasma waves.

  18. DC Arc Plasma Disposal of Printed Circuit Board

    Institute of Scientific and Technical Information of China (English)

    黄建军; 施嘉标; 孟月东; 刘正之

    2004-01-01

    A new solid waste disposal technology setup with DC arc plasma is presented. Being different from conventional combustion or burning such as incineration, it is based on a process called controlled high-temperature pyrolysis, the thermal destruction and recovery process. The results of vitrification of the circuit board is presented. The properties of vitrified product including hardness and leaching test results are presented. The final product (vitrified material) and air emission from the plasma treatment is environmentally acceptable.

  19. A New Waste Disposal Technology-plasma arc Pyrolysis System

    Institute of Scientific and Technical Information of China (English)

    黄建军; 施嘉标; 梁荣庆; 刘正之

    2003-01-01

    This paper introduces a new waste disposal technology with plasma arc. Being different from conventional combustion or burning such as incineration, it is based on a process called controlled pyrolysis-thermal destruction and recovery process. It has four advantages, they are completely safe, clean, high-energy synthesis gas, non-toxic vitrified slag and metal.

  20. Hypergravity synthesis of graphitic carbon nanomaterial in glide arc plasma

    NARCIS (Netherlands)

    J. Šperka; P. Soucek; J.J.W.A. van Loon; A. Dowson; C. Schwarz; J. Krause; Y. Butenko; G. Kroesen; V. Kudrle

    2014-01-01

    A nanostructured carbon material was synthesized using a methane/helium glide arc plasma under standard and increased gravity. Material analysis performed on samples collected from an effluent gas filter showed that the deposited material was present in the form of carbon nanoparticles. They exhibit

  1. Fluid Flow Modeling of Arc Plasma and Bath Circulation in DC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    WANG Feng-hua; JIN Zhi-jian; ZHU Zi-shu

    2006-01-01

    A mathematical model describing the flow field, heat transfer and the electromagnetic phenomenon in a DC electric arc furnace has been developed. First the governing equations in the arc plasma region are solved and the calculated results of heat transfer, current density and shear stresses on the anode surface are used as boundary conditions in a model of molten bath. Then a two-dimensional time-dependent model is used to describe the flow field and electromagnetic phenomenon in the molten bath. Moreover, the effect of bottom electrode diameter on the circulation of molten bath is studied.

  2. Non-Equilibrium Modeling of Arc Plasma Torches

    CERN Document Server

    Trelles, J P; Heberlein, J V R

    2013-01-01

    A two-temperature thermal non-equilibrium model is developed and applied to the three-dimensional and time-dependent simulation of the flow inside a DC arc plasma torch. A detailed comparison of the results of the non-equilibrium model with those of an equilibrium model is presented. The fluid and electromagnetic equations in both models are approximated numerically in a fully-coupled approach by a variational multi-scale finite element method. In contrast to the equilibrium model, the non-equilibrium model did not need a separate reattachment model to produce an arc reattachment process and to limit the magnitude of the total voltage drop and arc length. The non-equilibrium results show large non-equilibrium regions in the plasma - cold-flow interaction region and close to the anode surface. Marked differences in the arc dynamics, especially in the arc reattachment process, and in the magnitudes of the total voltage drop and outlet temperatures and velocities between the models are observed. The non-equilibr...

  3. Non-equilibrium modelling of arc plasma torches

    Energy Technology Data Exchange (ETDEWEB)

    Trelles, J P; Heberlein, J V R; Pfender, E [Department of Mechanical Engineering, University of Minnesota, Minneapolis, MN 55455 (United States)

    2007-10-07

    A two-temperature thermal non-equilibrium model is developed and applied to the three-dimensional and time-dependent simulation of the flow inside a dc arc plasma torch. A detailed comparison of the results of the non-equilibrium model with those of an equilibrium model is presented. The fluid and electromagnetic equations in both models are approximated numerically in a fully-coupled approach by a variational multi-scale finite element method. In contrast to the equilibrium model, the non-equilibrium model did not need a separate reattachment model to produce an arc reattachment process and to limit the magnitude of the total voltage drop and arc length. The non-equilibrium results show large non-equilibrium regions in the plasma-cold-flow interaction region and close to the anode surface. Marked differences in the arc dynamics, especially in the arc reattachment process, and in the magnitudes of the total voltage drop and outlet temperatures and velocities between the models are observed. The non-equilibrium results show improved agreement with experimental observations.

  4. Note: Triggering behavior of a vacuum arc plasma source.

    Science.gov (United States)

    Lan, C H; Long, J D; Zheng, L; Dong, P; Yang, Z; Li, J; Wang, T; He, J L

    2016-08-01

    Axial symmetry of discharge is very important for application of vacuum arc plasma. It is discovered that the triggering method is a significant factor that would influence the symmetry of arc discharge at the final stable stage. Using high-speed multiframe photography, the transition processes from cathode-trigger discharge to cathode-anode discharge were observed. It is shown that the performances of the two triggering methods investigated are quite different. Arc discharge triggered by independent electric source can be stabilized at the center of anode grid, but it is difficult to achieve such good symmetry through resistance triggering. It is also found that the triggering process is highly correlated to the behavior of emitted electrons.

  5. Experimental determination of the weld penetration evolution in keyhole plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    Hu Qingxian; Wu Chuansong; Zhang Yuming

    2007-01-01

    Keyhole plasma arc welding experiments are conducted to measure the weld geometry and penetration at different moments during the initial phase from igniting arc to quasi-steady state. Indirect information on keyhole formation and evolution in plasma arc welding can be extracted based on the weld macrophotograph at cross section. It has laid foundation to verify the mathematical models of keyhole plasma arc welding.

  6. THE INVESTIGATION ON PLASMA ARC TREATMENT OF CHROMIUM PLATED ALLOY STRUCTURE STEEL

    Institute of Scientific and Technical Information of China (English)

    X.M. Fan; J.W. Huang; K.H. Wang; Q. Liu

    2005-01-01

    The technology of plasma arc was used to modify the interface adhesion between chromium coating and steel substrate. The interface microstructure was studied as a function of plasma arc processing parameters. Microstructure analysis was performed by optical microscopy,scanning electron microscopy and electron probe. The microhardness distribution along the depth of a cross-section of the chromium coating and the substrate was measured. The results show the energy density of transferred plasma arc is obviously higher than plasma non-transferred arc. The molten interface was obtained by plasma transferred arc. Interfaces between chromium coating and steel substrate can be divided by plasma non-transferred arc into three classes: non-molten, a little molten and molten. Good interface bonding was obtained by proper process parameters. The microhardness of chromium coating decreases with increasing energy density of plasma arc.

  7. Contrasting sediment melt and fluid signatures for magma components in the Aeolian Arc: Implications for numerical modeling of subduction systems

    Science.gov (United States)

    Zamboni, Denis; Gazel, Esteban; Ryan, Jeffrey G.; Cannatelli, Claudia; Lucchi, Federico; Atlas, Zachary D.; Trela, Jarek; Mazza, Sarah E.; De Vivo, Benedetto

    2016-06-01

    The complex geodynamic evolution of Aeolian Arc in the southern Tyrrhenian Sea resulted in melts with some of the most pronounced along the arc geochemical variation in incompatible trace elements and radiogenic isotopes worldwide, likely reflecting variations in arc magma source components. Here we elucidate the effects of subducted components on magma sources along different sections of the Aeolian Arc by evaluating systematics of elements depleted in the upper mantle but enriched in the subducting slab, focusing on a new set of B, Be, As, and Li measurements. Based on our new results, we suggest that both hydrous fluids and silicate melts were involved in element transport from the subducting slab to the mantle wedge. Hydrous fluids strongly influence the chemical composition of lavas in the central arc (Salina) while a melt component from subducted sediments probably plays a key role in metasomatic reactions in the mantle wedge below the peripheral islands (Stromboli). We also noted similarities in subducting components between the Aeolian Archipelago, the Phlegrean Fields, and other volcanic arcs/arc segments around the world (e.g., Sunda, Cascades, Mexican Volcanic Belt). We suggest that the presence of melt components in all these locations resulted from an increase in the mantle wedge temperature by inflow of hot asthenospheric material from tears/windows in the slab or from around the edges of the sinking slab.

  8. Feasibility of arc-discharge and plasma-sputtering methods in cleaning plasma-facing and diagnostics components of fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    Hakola, Antti, E-mail: antti.hakola@vtt.fi [VTT Technical Research Centre of Finland, VTT (Finland); Likonen, Jari [VTT Technical Research Centre of Finland, VTT (Finland); Karhunen, Juuso; Korhonen, Juuso T. [Department of Applied Physics, Aalto University (Finland); Aints, Märt; Laan, Matti; Paris, Peeter [Department of Physics, University of Tartu (Estonia); Kolehmainen, Jukka; Koskinen, Mika; Tervakangas, Sanna [DIARC-Technology Oy, Espoo (Finland)

    2015-10-15

    Highlights: • Feasibility of the arc-discharge and plasma-sputtering techniques in removing deposited layers from ITER-relevant samples demonstrated. • Samples with the size of an A4 paper can be cleaned from 1-μm thick deposited layers in 10–20 minutes by the arc-discharge method. • The plasma-sputtering method is 5–10 times slower but the resulting surfaces are very smooth. • Arc-discharge method could be used for rapid cleaning of plasma-facing components during maintenance shutdowns of ITER, plasma sputtering is preferred for diagnostics mirrors. - Abstract: We have studied the feasibility of arc-discharge and plasma-sputtering methods in removing deposited layers from ITER-relevant test samples. Prototype devices have been designed and constructed for the experiments and the cleaning process is monitored by a spectral detection system. The present version of the arc-discharge device is capable of removing 1-μm thick layers from 350-mm{sup 2} areas in 4–8 s, but due to the increased roughness of the cleaned surfaces and signs of local melting, mirror-like surfaces cannot be treated by this technique. The plasma-sputtering approach, for its part, is some 5–10 times slower in removing the deposited layers but no changes in surface roughness or morphology of the samples could be observed after the cleaning phase. The arc-discharge technique could therefore be used for rapid cleaning of plasma-facing components during maintenance shutdowns of ITER while in the case of diagnostics mirrors plasma sputtering is preferred.

  9. Simulation of the Effects of Several Factors on Arc Plasma Behavior in Low Voltage Circuit Breaker

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Taking into account the properties of the arc plasma and the electromagnetic, heat and radiative phenomena, commercial computational fluid dynamics software PHOENICS has been adapted and modified to develop the three-dimensional magneto-hydrodynamic (MHD)model of arc in a low voltage circuit breaker. The effects of the arc ignition location, venting size and gassing material on arc behavior have been investigated. The analysis of the results show that the arc velocity accelerates with the increase in the distance between arc ignition location and of the venting size, and the existence of the gassing material is beneficial to improving the arc voltage and reducing the arc temperature.

  10. Study of coal conversion in an arc plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Xie, K.C.; Lu, Y.K.; Tian, Y.J.; Wang, D.Z. [Taiyuan University of Technology, Taiyuan (China)

    2002-12-01

    Coal conversion in arc plasma with an initial temperature of 3700 K is complex; a new conversion mechanism is put forward in this article. The functions of pyrolysis and the interaction of active species containing plasma jets are the main factors for coal conversion under these conditions. This study indicates that when the coal feed rate is lower than 2.0 g/s, both pyrolysis and active species have evident contribution to coal conversion; the pyrolysis controls the coal conversion and the function of active species is very weak. It is also found that the coal feed rate has a large influence on coal conversion and the production of gas components.

  11. Multigroup Approximation of Radiation Transfer in SF6 Arc Plasmas

    Directory of Open Access Journals (Sweden)

    Milada Bartlova

    2013-01-01

    Full Text Available The first order of the method of spherical harmonics (P1-approximation has been used to evaluate the radiation properties of arc plasmas of various mixtures of SF6 and PTFE ((C2F4n, polytetrafluoroethylene in the temperature range (1000 ÷ 35 000 K and pressures from 0.5 to 5 MPa. Calculations have been performed for isothermal cylindrical plasma of various radii (0.01 ÷ 10 cm. The frequency dependence of the absorption coefficients has been handled using the Planck and Rosseland averaging methods for several frequency intervals. Results obtained using various means calculated for different choices of frequency intervals are discussed.

  12. Plasma Spraying of Copper by Hybrid Water-Gas DC Arc Plasma Torch

    Science.gov (United States)

    Kavka, T.; Matějíček, J.; Ctibor, P.; Mašláni, A.; Hrabovský, M.

    2011-06-01

    Water-stabilized DC arc plasma torches offer a good alternative to common plasma sources used for plasma spraying applications. Unique properties of the generated plasma are determined by a specific plasma torch construction. This article is focused on a study of the plasma spraying process performed by a hybrid torch WSP500®-H, which combines two principles of arc stabilization—water vortex and gas flow. Spraying tests with copper powder have been carried out in a wide range of plasma torch parameters. First, analyses of particle in-flight behavior for various spraying conditions were done. After, particles were collected in liquid nitrogen, which enabled analyses of the particle in-flight oxidation. A series of spraying tests were carried out and coatings were analyzed for their microstructure, porosity, oxide content, mechanical, and thermal properties.

  13. Investigation on Plasma Jet Flow Phenomena During DC Air Arc Motion in Bridge-Type Contacts

    Science.gov (United States)

    Zhai, Guofu; Bo, Kai; Chen, Mo; Zhou, Xue; Qiao, Xinlei

    2016-05-01

    Arc plasma jet flow in the air was investigated under a bridge-type contacts in a DC 270 V resistive circuit. We characterized the arc plasma jet flow appearance at different currents by using high-speed photography, and two polished contacts were used to search for the relationship between roughness and plasma jet flow. Then, to make the nature of arc plasma jet flow phenomena clear, a simplified model based on magnetohydrodynamic (MHD) theory was established and calculated. The simulated DC arc plasma was presented with the temperature distribution and the current density distribution. Furthermore, the calculated arc flow velocity field showed that the circular vortex was an embodiment of the arc plasma jet flow progress. The combined action of volume force and contact surface was the main reason of the arc jet flow. supported by National Natural Science Foundation of China (Nos. 51307030, 51277038)

  14. Investigation on Plasma Jet Flow Phenomena During DC Air Arc Motion in Bridge-Type Contacts

    Institute of Scientific and Technical Information of China (English)

    ZHAI Guofu; BO Kai; CHEN Mo; ZHOU Xue; QIAO Xinlei

    2016-01-01

    Arc plasma jet flow in the air was investigated under a bridge-type contacts in a DC 270 V resistive circuit.We characterized the arc plasma jet flow appearance at different currents by using high-speed photography,and two polished contacts were used to search for the relationship between roughness and plasma jet flow.Then,to make the nature of arc plasma jet flow phenomena clear,a simplified model based on magnetohydrodynamic (MHD) theory was established and calculated.The simulated DC arc plasma was presented with the temperature distribution and the current density distribution.Furthermore,the calculated arc flow vclocity field showed that the circular vortex was an embodiment of the arc plasma jet flow progress.The combined action of volume force and contact surface was the main reason of the arc jet flow.

  15. Gas Tungsten Arc Welding and Plasma Arc Cutting. Teacher Edition [and] Student Edition [and] Student Workbook. Second Edition.

    Science.gov (United States)

    Harper, Eddie; Knapp, John

    This packet of instructional materials for a gas tungsten arc welding (GTAW) and plasma arc cutting course is comprised of a teacher edition, student edition, and student workbook. The teacher edition consists of introductory pages and teacher pages. Introductory pages include training and competency profile, state duty/task crosswalk,…

  16. Achieving zero waste of municipal incinerator fly ash by melting in electric arc furnaces while steelmaking.

    Science.gov (United States)

    Yang, Gordon C C; Chuang, Tsun-Nan; Huang, Chien-Wen

    2017-02-25

    The main objective of this work was to promote zero waste of municipal incinerator fly ash (MIFA) by full-scale melting in electric arc furnaces (EAFs) of steel mini mills around the world. MIFA, generally, is considered as a hazardous waste. Like in many countries, MIFA in Taiwan is first solidified/stabilized and then landfilled. Due to the scarcity of landfill space, the cost of landfilling increases markedly year by year in Taiwan. This paper presents satisfactory results of treating several hundred tons of MIFA in a full-scale steel mini mill using the approach of "melting MIFA while EAF steelmaking", which is somewhat similar to "molten salt oxidation" process. It was found that this practice yielded many advantages such as (1) about 18wt% of quicklime requirement in EAF steelmaking can be substituted by the lime materials contained in MIFA; (2) MIFA would totally end up as a material in fractions of recyclable EAF dust, oxidized slag and reduced slag; (3) no waste is needed for landfilling; and (4) a capital cost saving through the employment of existing EAFs in steel mini mills instead of building new melting plants for the treatment of MIFA. Thus, it is technically feasible to achieve zero waste of MIFA by the practice of this innovative melting technology.

  17. Comparisons of particles thermal behavior between Fe-base alloy and boron carbide during plasma transferred-arc powder surfacing

    Institute of Scientific and Technical Information of China (English)

    王惜宝

    2003-01-01

    Comparisons of particle's thermal behavior between Fe-base alloy and boron carbide in plasma transferred-arc (PTA) space was made based on theoretical evaluation results in this article. It was found that most of the Fe base particles would be fully melted while they transporting through the central plasma field with 200 A surfacing currents. And the particles with a diameter less than 0.5×10-4 m might be fully evaporated. However, for the boron carbide (B4C) particles, only the one with a diameter less than 0.5×10-4 m could be melted in the same PTA space. Most of B4C particles are only preheated at its solid state when they were fed through the central field of PTA plasma when the surfacing current is equal to or less than 200 A. When the arc current was smaller than100 A, only the particles smaller than 0.5×10-4 m could be melted in the PTA space for the Fe-base alloy. Almost none of the discussed B4C particles could be melted in the 100 A PTA space.

  18. Characteristics of Single Cathode Cascaded Bias Voltage Arc Plasma

    Science.gov (United States)

    Ou, Wei; Deng, Baiquan; Zeng, Xianjun; Gou, Fujun; Xue, Xiaoyan; Zhang, Weiwei; Cao, Xiaogang; Yang, Dangxiao; Cao, Zhi

    2016-06-01

    A single cathode with a cascaded bias voltage arc plasma source has been developed with a new quartz cathode chamber, instead of the previous copper chambers, to provide better diagnostic observation and access to the plasma optical emission. The cathode chamber cooling scheme is also modified to be naturally cooled only by light emission without cooling water to improve the optical thin performance in the optical path. A single-parameter physical model has been developed to describe the power dissipated in the cascaded bias voltage arc discharge argon plasmas, which have been investigated by utilizing optical emission spectroscopy (OES) and Langmuir probe. In the experiments, discharge currents from 50 A to 100 A, argon flow rates from 800 sccm to 2000 sccm and magnetic fields of 0.1 T and 0.2 T were chosen. The results show: (a) the relationship between the averaged resistivity and the averaged current density exhibits an empirical scaling law as \\barη \\propto \\bar {j}-0.63369 and the power dissipated in the arc has a strong relation with the filling factor; (b) through the quartz, the argon ions optical emission lines have been easily observed and are dominating with wavelengths between 340 nm and 520 nm, which are the emissions of Ar+-434.81 nm and Ar+-442.60 nm line, and the intensities are increasing with the arc current and decreasing with the inlet argon flow rate; and (c) the electron density and temperature can reach 2.0 × 1019 m-3 and 0.48 eV, respectively, under the conditions of an arc current of 90 A and a magnetic field of 0.2 T. The half-width of the ne radial profile is approximatively equal to a few Larmor radii of electrons and can be regarded as the diameter of the plasma jet in the experiments. supported by the International Thermonuclear Experimental Reactor (ITER) Program Special of Ministry of Science and Technology (No. 2013GB114003), and National Natural Science Foundation of China (Nos. 11275135, 11475122)

  19. Analysis of keyhole geometry in plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    Hu Qingxian; Wu Chuansong

    2006-01-01

    The key problem for numerical simulation of plasma arc welding (PAW) process is to develop a suitable and adaptive volumetric heat source mode which reflects the physical characteristics of keyhole PAW. To this end, the keyhole geometry under different PAW process conditions must be predicted. In this paper, a mathematical model for determining the keyhole shape is developed with considering the mass and momentum conservation of the in-keyhole plasma jet as well as the pressure equilibrium at the plasma jet/liquid metal boundary. A suitable heat source model related to the keyhole shape is applied to the calculation of PAW weld dimensions. The predicted results are in good agreement with the experimental ones.

  20. Estimation of dynamic properties of attractors observed in hollow copper electrode atmospheric pressure arc plasma system

    Indian Academy of Sciences (India)

    S Ghorul; S N Sahasrabudhe; P S S Murthy; A K Das; N Venkatramani

    2002-07-01

    Understanding of the basic nature of arc root fluctuation is still one of the unsolved problems in thermal arc plasma physics. It has direct impact on myriads of thermal plasma applications being implemented at present. Recently, chaotic nature of arc root behavior has been reported through the analysis of voltages, acoustic and optical signals which are generated from a hollow copper electrode arc plasma torch. In this paper we present details of computations involved in the estimation process of various dynamic properties and show how they reflect chaotic behavior of arc root in the system.

  1. Formation of carbon deposits from coal in an arc plasma

    Energy Technology Data Exchange (ETDEWEB)

    Wang, B.; Tian, Y.; Zhang, Y.; Zhu, S.; Lu, Y.; Zhang, Y.; Xie, K. [Taiyuan University of Technology, Taiyuan (China)

    2007-07-01

    The issue of deposited carbon (DC) on a reactor wall during the production of acetylene by the coal/arc plasma process is a potential obstacle for the industrialization process. The formation mechanism of DC is very difficult to reveal because the high complexity of coal and the volatile matter. Combining with quenching technique, the methane, liquid petroleum gas and benzene were employed as the model materials to roughly act as the light gas, chain and aromatic subcomponents of volatile matter, and then the reasonable formation mechanism of DC was subtly speculated accordingly.

  2. Primitive magmas at five Cascade volcanic fields: Melts from hot, heterogeneous sub-arc mantle

    Science.gov (United States)

    Bacon, C.R.; Bruggman, P.E.; Christiansen, R.L.; Clynne, M.A.; Donnelly-Nolan, J. M.; Hildreth, W.

    1997-01-01

    ; and OIB-source-like domains. Lavas with arc and intraplate (OIB) geochemical signatures were erupted close to HAOT, and many lavas are blends of two or more magma types. Pre-eruptive H2O contents of HAOT, coupled with phase-equilibrium studies, suggest that these magmas were relatively dry and last equilibrated in the mantle wedge at temperatures of ???1300??C and depths of ???40 km, virtually at the base of the crust. Arc basalt and basaltic andesite represent greater extents of melting than HAOT, presumably in the same general thermal regime but at somewhat lower mantle separation temperatures, of domains of sub-arc mantle that have been enriched by a hydrous subduction component derived from the young, relatively hot Juan de Fuca plate. The primitive magmas originated by partial melting in response to adiabatic upwelling within the mantle wedge. Tectonic extension in this part of the Cascade arc, one characterized by slow oblique convergence, contributes to mantle upwelling and facilitates eruption of primitive magmas.

  3. The Main Plasma Chemical Process of Nitric Oxide Production by Arc Discharge%The Main Plasma Chemical Process of Nitric Oxide Production by Arc Discharge

    Institute of Scientific and Technical Information of China (English)

    杨旗; 胡辉; 陈卫鹏; 许杰; 张锦丽; 吴双

    2011-01-01

    By adopting the optical multi-channel analyzer combined with fourier transform infrared (FTIR) spectrometer, the dominant free radicals and products generated by arc discharge were measured and studied, and the main plasma chemical reaction process in the nitric oxide production by arc discharge was identified. Plasma chemical kinetic curves of O, O2, N2, N and NO were simulated by using CHEMKIN and MATLAB. The results show that the main plasma chemical reaction process of nitric oxide production by arc discharge is a replacement reaction between O and N2, where NO can be generated instantaneously when discharging reaches stable.

  4. The variable polarity plasma arc welding process: Characteristics and performance

    Science.gov (United States)

    Hung, R. J.; Zhu, G. J.

    1991-01-01

    Significant advantages of the Variable Polarity Plasma Arc (VPPA) Welding Process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. The power distribution was analyzed for an argon plasma gas flow constituting the fluid in the VPPA Welding Process. The major heat loss at the torch nozzle is convective heat transfer; in the space between the outlet of the nozzle and the workpiece; radiative heat transfer; and in the keyhole in the workpiece, convective heat transfer. The power absorbed at the workpiece produces the molten puddle that solidifies into the weld bead. Crown and root widths, and crown and root heights of the weld bead are predicted. The basis is provided for an algorithm for automatic control of VPPA welding machine parameters to obtain desired weld bead dimensions.

  5. Finite Element Simulation of Plasma Transferred ARC Welding [PTAW] of Structural Steel

    Directory of Open Access Journals (Sweden)

    PV Senthiil

    2014-10-01

    Full Text Available Plasma transferred Arc welding is one of the most widely used welding process, in which the metals are fused just above the melting point, and makes the metal to fuse. It is employed in many applications like tool die and metal casting, strip metal welding etc. This investigation is to analyze temperature distribution residual stress and distortion by varying the heat source parameter in SYSWELD, and compared the results with ANSYS. The simulation of Plasma Transferred Arc welding was of structural steel plate performed using a non-linear transient heat transfer analysis. Heat losses due to convection and variation of material properties with temperature were considered in this analysis. To incorporate the heat developed the Gaussian distribution was considered. Finite element simulations were performed using ANSYS Parametric Design Language (APDL code and using SYSWELD. The temperatures obtained were compared with experimental results for validation. It was found that the predicted values of temperature agree very well with the experimental values. Residual Stress and Distortion were also predicted for various heat Input. The effect of heat input on residual stress and distortion was investigated.

  6. Arc Root Motions in an Argon-Hydrogen Direct-Current Plasma Torch at Reduced Pressure

    Institute of Scientific and Technical Information of China (English)

    HUANG He-Ji; PAN Wen-Xia; WU Cheng-Kang

    2008-01-01

    Arc root motions in generating dc argon hydrogen plasma at reduced pressure are optically observed using a high-speed video camera. The time resolved angular position of the arc root attachment point is measured and analysed. The arc root movement is characterized as a chaotic and jumping motion along the circular direction on the anode surface.

  7. The characteristics of arc beam shaping in hybrid plasma and laser deposition manufacturing

    Institute of Scientific and Technical Information of China (English)

    ZHANG; Hai'ou; QIAN; Yingping; WANG; Guilan; ZHENG; Qiguang

    2006-01-01

    As a new direct metal prototyping technology,the hybrid plasma and laser deposition manufacturing (PLDM) is proposed in this paper. In order to figure out the characteristics of plasma arc beam and mould in the PLDM process of high temperature alloy, the high speed CCD camera is used to obtain the picture around the plasma arc. Afterwards the sketch of picture is clearly obtained. And the effect of laser parameter, such as average power, pulse width, pulse repetition frequency and the angle between laser beam and plasma arc beam on the plasma arc appearance, is studied experimentally. The results show that the modality of plasma arc beam is markedly influenced by laser beam. And the improvements of shape precision and surface state of the layer deposited by PLDM are confirmed.

  8. Arc-plasma spraying and suctioncasting methods in magnetic materials manufacturing

    Directory of Open Access Journals (Sweden)

    J.J. Wysłocki

    2010-11-01

    Full Text Available Purpose: The paper discusses two new technologies for producing magnetic materials which have been successfully developed in recent years at the Institute of Physics of the Czestochowa University of Technology and discusses properties of the materials obtained with the use of these methods.Design/methodology/approach: In this research the arc-plasma deposition of Nd2Fe14B powders onto a substrate either cooled with water or heated up to a temperature in the range from 773 to1023 K was applied. In the second method the suction of an arc-melted alloy to a water-cooled copper mould (the suction-casting method was introduced. Moreover, microstructure, magnetic properties and domain structure of the produced samples were determined.Findings: It has been found that thin Nd2Fe14B strips obtained by the plasma method possess magnetic properties. It has also been demonstrated that the suction-casting method makes it possible to obtain both amorphous magnetically soft materials (e.g. Fe-Co-W-Zr-B, as well as magnetically hard nanocomposites (e.g. (Fe-Co-(Pr-Dy-B-Zr.Research limitations/implications: The main problem in the suction-casting method is to reduce the critical cooling rate required for the production of amorphous alloys and to increase the geometrical dimensions of amorphous specimens.Practical implications: Thin-layered Nd-Fe-B magnets produced by means of arc-plasma deposition can be applied directly onto the surface of electromagnetic equipment parts. Magnets with isotropic magnetic properties were obtained by applying layers onto the water-cooled copper substrate. Whereas, anisotropic magnets were obtained as a result of the arc-plasma deposition of powders onto the copper substrate heated up to 873 K. The most advantageous properties were achieved for the microcrystalline structure of a grain size close to the single-domain particle size (approx. 0.3 μm. Moreover, it has been demonstrated that the suction-casting method makes it possible

  9. Fluid-melt partitioning of sulfur in differentiated arc magmas and the sulfur yield of explosive volcanic eruptions

    Science.gov (United States)

    Masotta, M.; Keppler, H.; Chaudhari, A.

    2016-03-01

    The fluid-melt partitioning of sulfur (DSfluid/melt) in differentiated arc magmas has been experimentally investigated under oxidizing conditions (Re-ReO2 buffer) from 800 to 950 °C at 200 MPa. The starting glasses ranged in composition from trachyte to rhyolite and were synthesized targeting the composition of the residual melt formed after 10-60% crystallization of originally trachy-andesitic, dacitic and rhyodacitic magmas (Masotta and Keppler, 2015). Fluid compositions were determined both by mass balance and by Raman spectroscopy of fluid inclusions. DSfluid/melt increases exponentially with increasing melt differentiation, ranging from 2 to 15 in the trachytic melt, from 20 to 100 in the dacitic and rhyodacitic melts and from 100 to 120 in the rhyolitic melt. The variation of the DSfluid/melt is entirely controlled by the compositional variation of the silicate melt, with temperature having at most a minor effect within the range investigated. Experiments from this study were used together with data from the literature to calibrate the following model that allows predicting DSfluid/melt for oxidized arc magmas: where nbo/t is the non-bridging oxygen atoms per tetrahedron, ASI is the alumina saturation index, Al# and Ca# are two empirical compositional parameters calculated in molar units (Al # = XAl2O3/XSiO2 +XTiO2 +XAl2O3 and Ca # = XCaO/XNa2O +XK2O). The interplay between fluid-melt partitioning and anhydrite solubility determines the sulfur distribution among anhydrite, melt and fluid. At increasing melt polymerization, the exponential increase of the partition coefficient and the decrease of anhydrite solubility favor the accumulation of sulfur either in the fluid phase or as anhydrite. On the other hand, the higher anhydrite solubility and lower partition coefficient for less polymerized melts favor the retention of sulfur in the melt. At equilibrium conditions, these effects yield a maximum of the sulfur fraction in the fluid phase for slightly

  10. Probe characterization of high-current driven metal plasma in a vacuum-arc rail gun

    Science.gov (United States)

    Vijayan, T.; Roychowdhury, P.; Venkatramani, N.

    2004-10-01

    The characteristics of metal plasma launched by high-current electric arc in a vacuum-arc rail gun are determined by employing electrical and magnetic probes. These measurements are validated by results from theoretical simulations. The arc coupled nonlinear circuit equations are solved simultaneously with the Newtonian arc motion and revealed the undercritically damped behavior of the arc current identical to the arc-current signal recorded by the Rogowski magnetic probe. Similarly the arc velocity and displacement derived from the signatures of B-dot probes are shown to concur closely with the results of J ×B propulsion from simulation. The heating of plasma is formulated in a three-electron population regime with direct arc energy coupling through magnetohydrodynamic, ion-acoustic, Coulomb, and neutral interactions. This results in high temperature (Te) of hundreds of eV in the arc as revealed by the simulation. Hence Te of the rapidly cooling and equilibrating plasma that emerged from the muzzle is high around 80-90eV, which is confirmed by Langmuir electric probe measurements. Density ne of this metal plasma is shown to be in the range 4×1021-6×1021m-3 and includes multiple ion charge states. The exit velocity of the plasma measured by a pair of Langmuir probes is close to 2.2×106cm/s and matched well with the arc velocity determined by the B-dot probes and the results from simulation.

  11. Influence and Analysis of Concentrate Degree of Plasma Arc for Heat Process of Hardening Treatment

    Institute of Scientific and Technical Information of China (English)

    WANG Shuo-gui; YAN Hong-ri

    2004-01-01

    According to the practicable model of the plasma arc surface quench, the influence law of the heat process、cooling course、 temperature field about surface quench treatment by plasma arc due to the concentrate degree of plasma arc heat source are discussed in this paper. It shows that the concentrate degree of plasma arc heat source can change the width of the hardening zone and can not change the maximum harden depth. With the increase of the concentrate degree, the area of the heat influence zone is decreased and its shape is narrowed after the heat source. Relative to cooling rate, the influence of the heat source concentrate degree for heat absorption is bigger. The correctness of the practical model are proved with experimental results for quench hardening of 45# steel by plasma arc.

  12. Influence and Analysis of Concentrate Degree of Plasma Arc for Heat Process of Hardening Treatment

    Institute of Scientific and Technical Information of China (English)

    WANGShuo-gui; YANHong-ri

    2004-01-01

    According to the practicable model of the plasma arc surtace quench, the influence law ot me heat process, cooling course, temperature field about surface quench treatment by plasma arc due to the concentrate degree of plasma arc heat source are discussed in this paper. It shows that the concentrate degree of plasma arc heat source can change the width of the hardening zone and can not change the maximum harden depth. With the increase of the concentrate degree, the area of the heat influence zone is decreased and its shape is narrowed after the heat source. Relative to cooling rate, the influence of the heat source concentrate degree for heat absorption is bigger. The correctness of the practical model are proved with experimental results for quench hardening of 45# steel by plasma arc.

  13. Simplification of the Plasma Load of Negative-Pulse-Bias Source Used in Arc Ion Plating

    Institute of Scientific and Technical Information of China (English)

    Dong QI; Ninghui WANG; Guoqiang LIN; Zhenfeng DING

    2003-01-01

    Based on the voltage and current fluctuating phenomenon in the arc plasma load under the negative-pulse-bias, usingthe plasma physics theory and analysis of computer simulation expatiates that the nature of plasma load in vacuumarc plasma is a capacitance

  14. Collisional-Radiative Modeling of Free-Burning Arc Plasma in Argon

    Science.gov (United States)

    2013-06-01

    COLLISIONAL-RADIATIVE MODELING OF FREE-BURNING ARC PLASMA IN ARGON M. Baeva  , D. Uhrlandt, S. Gorchakov Leibniz Institute for Plasma...S) AND ADDRESS(ES) Leibniz Institute for Plasma Science and Technology, Felix-Hausdorff-Strasse 2, 17489 Greifswald, Germany 8. PERFORMING

  15. Characterization of an atmospheric double arc argon-nitrogen plasma source

    Science.gov (United States)

    Tu, X.; Chéron, B. G.; Yan, J. H.; Yu, L.; Cen, K. F.

    2008-05-01

    In the framework of studies devoted to hazardous waste destruction, an original dc double anode plasma torch has been designed and tested, which produces an elongated, weak fluctuation and reproducible plasma jet at atmospheric pressure. The arc instabilities and dynamic behavior of the double arc argon-nitrogen plasma jet are investigated through the oscillations of electrical signals by combined means of fast Fourier transform and Wigner distribution. In our experiment, the restrike mode is identified as the typical fluctuation behavior in an argon-nitrogen plasma jet. The Fourier spectra and Wigner distributions exhibit two characteristic frequencies of 150 Hz and 4.1 kHz, which reveals that the nature of fluctuations in the double arc argon-nitrogen plasma can be ascribed to the undulation of the power supply and both arc roots motion on the anode channels. In addition, the microscopic properties of the plasma jet inside and outside the arc chamber are investigated by means of optical emission spectroscopy, which yields excitation, electronic, rotational, and vibrational temperatures, as well as the electron number density. The results allow us to examine the validity criteria of a local thermodynamic equilibrium (LTE) state in the plasma arc. The measured electron densities are in good agreement with those calculated from the LTE model, which indicates that the atmospheric double arc argon-nitrogen plasma in the core region is close to the LTE state under our experimental conditions.

  16. Influence of Plasma Jet Temperature Profiles in Arc Discharge Methods of Carbon Nanotubes Synthesis

    Directory of Open Access Journals (Sweden)

    Grzegorz Raniszewski

    2017-02-01

    Full Text Available One of the most common methods of carbon nanotubes (CNTs synthesis is application of an electric-arc plasma. However, the final product in the form of cathode deposit is composed of carbon nanotubes and a variety of carbon impurities. An assay of carbon nanotubes produced in arc discharge systems available on the market shows that commercial cathode deposits contain about 10% CNTs. Given that the quality of the final product depends on carbon–plasma jet parameters, it is possible to increase the yield of the synthesis by plasma jet control. Most of the carbon nanotubes are multiwall carbon nanotubes (MWCNTs. It was observed that the addition of catalysts significantly changes the plasma composition, effective ionization potential, the arc channel conductance, and in effect temperature of the arc and carbon elements flux. This paper focuses on the influence of metal components on plasma-jet forming containing carbon nanotubes cathode deposit. The plasma jet temperature control system is presented.

  17. The evolution of ion charge states in cathodic vacuum arc plasmas: a review

    Energy Technology Data Exchange (ETDEWEB)

    Anders, Andre

    2011-12-18

    Cathodic vacuum arc plasmas are known to contain multiply charged ions. 20 years after “Pressure Ionization: its role in metal vapour vacuum arc plasmas and ion sources” appeared in vol. 1 of Plasma Sources Science and Technology, it is a great opportunity to re-visit the issue of pressure ionization, a non-ideal plasma effect, and put it in perspective to the many other factors that influence observable charge state distributions, such as the role of the cathode material, the path in the density-temperature phase diagram, the “noise” in vacuum arc plasma as described by a fractal model approach, the effects of external magnetic fields and charge exchange collisions with neutrals. A much more complex image of the vacuum arc plasma emerges putting decades of experimentation and modeling in perspective.

  18. Generation of intense plasma jets and microparticle beams by an arc in a supersonic vortex

    Science.gov (United States)

    Winterberg, F.

    1990-04-01

    Temperatures up to 50000 have been reached in water vortex stabilized Gerdien arcs. In arcs confined within the cores of supersonic hydrogen vortices much higher temperatures should be possible. Furthermore if these arcs are thermally insulated by a strong magnetic field temperatures up to a 106 K may be attainable. At these temperatures and in passing through a Laval nozzle the arc plasma can reach jet velocities of 100km/sec. If small quantities of heavy elements are entrained by this high velocity plasma jet these heavy elements are carried along reaching the same speed and upon condensation can form beams of clusters and microparticles.

  19. Decomposition of toluene in a gliding arc discharge plasma reactor

    Energy Technology Data Exchange (ETDEWEB)

    Du Changming [School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275 (China); Yan Jianhua [Institute for Thermal Power Engineering, Zhejiang University, Hangzhou 310027 (China); Cheron, Bruno [UMR 6614 (CORIA), University of Rouen, 76821 Mont Saint Aignan (France)

    2007-11-15

    The decomposition of toluene in a gliding arc discharge (glidarc) was performed and studied. Experimental results indicate that the glidarc technology can effectively decompose toluene molecules and has bright prospects of being applied as an alternative tool to decompose volatile organic compounds. It is found that a change in the electrode material had an insignificant effect on the toluene removal efficiency. The toluene removal efficiency increases with increasing inlet gas temperature. The water vapor present in the gas mixture has a favorable effect on the toluene decomposition in the plasma. The energy efficiency is 29.46 g (kWh{sup -1}) at a relative humidity of 50% and a specific energy input of 0.26 kWh m{sup -3}, which is higher than other types of non-thermal plasmas. Too much or too little oxygen content does not favor toluene decomposition. The major gas phase products detected by FT-IR from the decomposition of toluene with air participation were CO, CO{sub 2}, H{sub 2}O and NO{sub 2}. Some brown depositions were found on the surface of the electrodes, which were polar oxygenous and nitrogenous compounds determined by the GC-MS analysis, such as benzaldehyde, benzoic acid, quinine and nitrophenol from the reaction of toluene with radicals. A possible mechanism for toluene destruction via glidarc technology is proposed and summarized.

  20. Nanostructured Bi2Te3 Prepared by a Straightforward Arc-Melting Method.

    Science.gov (United States)

    Gharsallah, M; Serrano-Sánchez, F; Bermúdez, J; Nemes, N M; Martínez, J L; Elhalouani, F; Alonso, J A

    2016-12-01

    Thermoelectric materials constitute an alternative source of sustainable energy, harvested from waste heat. Bi2Te3 is the most utilized thermoelectric alloy. We show that it can be readily prepared in nanostructured form by arc-melting synthesis, yielding mechanically robust pellets of highly oriented polycrystals. This material has been characterized by neutron powder diffraction (NPD), scanning electron microscopy (SEM), and electronic and thermal transport measurements. A microscopic analysis from NPD data demonstrates a near-perfect stoichiometry of Bi2Te3 and a fair amount of anharmonicity of the chemical bonds. The as-grown material presents a metallic behavior, showing a record-low resistivity at 320 K of 2 μΩ m, which is advantageous for its performance as a thermoelectric material. SEM analysis shows a stacking of nanosized sheets, each of them presumably single-crystalline, with large surfaces perpendicular to the c crystallographic axis. This nanostructuration notably affects the thermoelectric properties, involving many surface boundaries that are responsible for large phonon scattering factors, yielding a thermal conductivity as low as 1.2 W m(-1) K(-1) around room temperature.

  1. Nanostructured Bi2Te3 Prepared by a Straightforward Arc-Melting Method

    Science.gov (United States)

    Gharsallah, M.; Serrano-Sánchez, F.; Bermúdez, J.; Nemes, N. M.; Martínez, J. L.; Elhalouani, F.; Alonso, J. A.

    2016-03-01

    Thermoelectric materials constitute an alternative source of sustainable energy, harvested from waste heat. Bi2Te3 is the most utilized thermoelectric alloy. We show that it can be readily prepared in nanostructured form by arc-melting synthesis, yielding mechanically robust pellets of highly oriented polycrystals. This material has been characterized by neutron powder diffraction (NPD), scanning electron microscopy (SEM), and electronic and thermal transport measurements. A microscopic analysis from NPD data demonstrates a near-perfect stoichiometry of Bi2Te3 and a fair amount of anharmonicity of the chemical bonds. The as-grown material presents a metallic behavior, showing a record-low resistivity at 320 K of 2 μΩ m, which is advantageous for its performance as a thermoelectric material. SEM analysis shows a stacking of nanosized sheets, each of them presumably single-crystalline, with large surfaces perpendicular to the c crystallographic axis. This nanostructuration notably affects the thermoelectric properties, involving many surface boundaries that are responsible for large phonon scattering factors, yielding a thermal conductivity as low as 1.2 W m-1 K-1 around room temperature.

  2. The kinetics of nitrogen dissolution in levitation and arc-melted Fe-C-Mn filler metals

    OpenAIRE

    A. Gruszczyk

    2008-01-01

    Purpose: The influence of melting method on the kinetics of nitrogen absorption by Fe-C-Mn filler metals has been analysed. The industrial heats of the Fe-C-Mn (SpG1) type welding filler metals were selected for own researches.Design/methodology/approach: The research of the nitrogen absorption kinetics was carried out in the levitation and TIG arc-melting conditions in the Ar+N2 atmosphere. The conditions of experiments were made possibly close to those existing in a molten metal drop in the...

  3. Expanding sheath in a bounded plasma in the context of the post-arc phase of a vacuum arc

    Energy Technology Data Exchange (ETDEWEB)

    Sarrailh, P [LAboratoire PLAsma et Conversion de l' Energie (LAPLACE), UMR5213, Universite Paul Sabatier, bat. 3R2, 118 route de Narbonne, 31062 Toulouse cedex 4 (France); Garrigues, L [LAboratoire PLAsma et Conversion de l' Energie (LAPLACE), UMR5213, Universite Paul Sabatier, bat. 3R2, 118 route de Narbonne, 31062 Toulouse cedex 4 (France); Hagelaar, G J M [LAboratoire PLAsma et Conversion de l' Energie (LAPLACE), UMR5213, Universite Paul Sabatier, bat. 3R2, 118 route de Narbonne, 31062 Toulouse cedex 4 (France); Sandolache, G [Schneider Electric Centre de Recherche, 38 TEC, 38050 Grenoble Cedex 09 (France); Rowe, S [Schneider Electric Centre de Recherche, 38 TEC, 38050 Grenoble Cedex 09 (France); Jusselin, B [Schneider Electric Centre de Recherche, 38 TEC, 38050 Grenoble Cedex 09 (France); Boeuf, J P [LAboratoire PLAsma et Conversion de l' Energie (LAPLACE), UMR5213, Universite Paul Sabatier, bat. 3R2, 118 route de Narbonne, 31062 Toulouse cedex 4 (France)

    2008-01-07

    A numerical model of sheath expansion and plasma decay in a bounded plasma subjected to a linearly increasing voltage has been developed. Numerical results obtained with a hybrid-MB model (Maxwell-Boltzmann electrons, particle ions and Poisson's equations) are compared with analytical theory and results from particle-in-cell (PIC) simulations. The hybrid-MB model is similar to models used for plasma immersion ion implantation except that plasma decay due to particle losses to the electrodes is taken into account. The comparisons with more accurate and much more time consuming PIC models show that the hybrid-MB model provides a very satisfactory description of the sheath expansion and plasma decay even for conditions where the grid spacing is much larger than the Debye length. The model is used for high plasma density conditions, corresponding to the post-arc phase of a vacuum arc circuit breaker where a vacuum gap is subject to a transient recovery voltage (TRV) after it has ceased to sustain a vacuum arc. The results show that the plasma sheath expansion is subsonic under these conditions, and that the plasma starts to decay exponentially after two rarefaction waves from the cathode and anode merge in the centre of the gap. A parametric study also shows the strong influence of the TRV rise rate and initial plasma density on the plasma decay time and on the ion current collected by each electrode. The effect of collisions between charged particles and metal atoms resulting for the electrode evaporation is also discussed.

  4. Comparative study on interactions between laser and arc plasma during laser-GTA welding and laser-GMA welding

    Science.gov (United States)

    Chen, Minghua; Xu, Jiannan; Xin, Lijun; Zhao, Zuofu; Wu, Fufa

    2016-10-01

    This paper describes an investigation on differences in interactions between laser and arc plasma during laser-gas tungsten arc (LT) welding and laser-gas metal arc (LM) welding. The characteristics of LT heat source and LM heat source, such as plasma behavior, heat penetration ability and spectral information were comparably studied. Based on the plasma discharge theory, the interactions during plasma discharge were modeled and analyzed. Results show that in both LT and LM welding, coupling discharge between the laser keyhole plasma and arc happens, which strongly enhance the arc. But, the enhancing effect in LT welding is much more sensitive than that in LM welding when parameters are adjusted.

  5. Reforming of biogas to synthesis gas by a rotating arc plasma at atmospheric pressure

    Science.gov (United States)

    Chung, Woo-Jae; Park, Hyun-Woo; Liu, Jing-Lin; Park, Dong-Wha

    2015-09-01

    In order to produce synthesis gas, reforming of biogas composed with 60 percent for CH4 and 40 percent for CO2 was performed by a novel rotating arc plasma process. The effect of O2/CH4 ratio on the conversion, syngas composition and energy cost was investigated to evaluate the performance of proposed system compared with conventional gliding arc plasma process. When the O2/CH4 ratio was increased from 0.4 to 0.9, the conversions of CH4 and O2 increased up to 97.5 percent and 98.8 percent, respectively, while CO2 conversion was almost constant to be 38.6 percent. This is due to more enhance the partial oxidation of CH4 to CO and H2 than that of dry reforming by increasing the O2/CH4 ratio. In this work, energy cost of 32 kJ/mol was achieved with high syngas composition of 71 percent using pure O2 as oxidant reactant. These are lower than those of different arc plasma processes (energy cost of 122 - 1870 kJ/mol) such as spark, spark-shade and gliding arc plasma. Because, this rotating arc plasma can remain in a long arc length and a large volume of plasma with constant arc length mode.

  6. Plutonic xenoliths from Martinique, Lesser Antilles: evidence for open system processes and reactive melt flow in island arc crust

    Science.gov (United States)

    Cooper, George F.; Davidson, Jon P.; Blundy, Jon D.

    2016-10-01

    The Lesser Antilles Volcanic Arc is remarkable for the abundance and variety of erupted plutonic xenoliths. These samples provide a window into the deeper crust and record a more protracted crystallisation history than is observed from lavas alone. We present a detailed petrological and in situ geochemical study of xenoliths from Martinique in order to establish their petrogenesis, pre-eruptive storage conditions and their contribution to construction of the sub-volcanic arc crust. The lavas from Martinique are controlled by crystal-liquid differentiation. Amphibole is rarely present in the erupted lavas, but it is a very common component in plutonic xenoliths, allowing us to directly test the involvement of amphibole in the petrogenesis of arc magmas. The plutonic xenoliths provide both textural and geochemical evidence of open system processes and crystal `cargos'. All xenoliths are plagioclase-bearing, with variable proportions of olivine, spinel, clinopyroxene, orthopyroxene and amphibole, commonly with interstitial melt. In Martinique, the sequence of crystallisation varies in sample type and differs from other islands of the Lesser Antilles arc. The compositional offset between plagioclase (~An90) and olivine (~Fo75), suggests crystallisation under high water contents and low pressures from an already fractionated liquid. Texturally, amphibole is either equant (crystallising early in the sequence) or interstitial (crystallising late). Interstitial amphibole is enriched in Ba and LREE compared with early crystallised amphibole and does not follow typical fractionation trends. Modelling of melt compositions indicates that a water-rich, plagioclase-undersaturated reactive melt or fluid percolated through a crystal mush, accompanied by the breakdown of clinopyroxene, and the crystallisation of amphibole. Geothermobarometry estimates and comparisons with experimental studies imply the majority of xenoliths formed in the mid-crust. Martinique cumulate xenoliths are

  7. Modeling of an electric arc transferred on a melted glass bath; Modelisation d`un arc electrique transfere sur un bain de verre

    Energy Technology Data Exchange (ETDEWEB)

    Mehlman, G.; Langlois, A. [SGN, 78 - Saint Quentin en Yvelines (France)

    1997-12-31

    The aim of this study is to propose a methodology allowing the simulation of melting processes involving electromagnetic phenomena. This methodology is based on the use of scientific calculation tools currently used elsewhere. The case considered in this study has been defined in collaboration with Electricite de France (EdF) and concerns more particularly an electric arc vitrification process for wastes. Basic data have been determined in order to obtain results representative of the tests performed by EdF with pilot installations. (J.S.)

  8. CO2 conversion in a gliding arc plasma: 1D cylindrical discharge model

    Science.gov (United States)

    Wang, Weizong; Berthelot, Antonin; Kolev, Stanimir; Tu, Xin; Bogaerts, Annemie

    2016-12-01

    CO2 conversion by a gliding arc plasma is gaining increasing interest, but the underlying mechanisms for an energy-efficient process are still far from understood. Indeed, the chemical complexity of the non-equilibrium plasma poses a challenge for plasma modeling due to the huge computational load. In this paper, a one-dimensional (1D) gliding arc model is developed in a cylindrical frame, with a detailed non-equilibrium CO2 plasma chemistry set, including the CO2 vibrational kinetics up to the dissociation limit. The model solves a set of time-dependent continuity equations based on the chemical reactions, as well as the electron energy balance equation, and it assumes quasi-neutrality in the plasma. The loss of plasma species and heat due to convection by the transverse gas flow is accounted for by using a characteristic frequency of convective cooling, which depends on the gliding arc radius, the relative velocity of the gas flow with respect to the arc and on the arc elongation rate. The calculated values for plasma density and plasma temperature within this work are comparable with experimental data on gliding arc plasma reactors in the literature. Our calculation results indicate that excitation to the vibrational levels promotes efficient dissociation in the gliding arc, and this is consistent with experimental investigations of the gliding arc based CO2 conversion in the literature. Additionally, the dissociation of CO2 through collisions with O atoms has the largest contribution to CO2 splitting under the conditions studied. In addition to the above results, we also demonstrate that lumping the CO2 vibrational states can bring a significant reduction of the computational load. The latter opens up the way for 2D or 3D models with an accurate description of the CO2 vibrational kinetics.

  9. Life cycle cost analysis for the Plasma Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Barnes-Smith, P.

    1994-03-01

    This document is a draft version. The Mixed Waste Integrated Program requested that the Systems Analysis Group investigate the cost effectiveness of using the Plasma Arc Furnace (PAF) module in place of specified thermal and final forms treatment equipment in the baseline Mixed Waste Treatment Project (MWTP) study as performed by Bechtel Corporation, September 1992. The attached estimates are based on the process equipment and facilities cost data contained in the Bechtel study. The PAF process equipment and facilities cost data were developed using independent cost estimates for the equipment list provided by SAIC, Waste Management and Technology Division, in cooperation with the Pollution Prevention and Systems Analysis Group of the Oak Ridge National Laboratory, Chemical Technology Division. In order to develop the total life cycle cost estimate comparison for this study, it was necessary to use a common base for comparison. Although it was felt that the Bechtel MWTP study did not fully reflect the optimum size for the thermal and final forms treatment equipment, it was the best available data at the time.

  10. Ni/Al Intermetallics Plasma Transferred Arc Processing

    Institute of Scientific and Technical Information of China (English)

    VeronicaA.B.Almeida; AnaSofiaC.M.D'Oliveira

    2004-01-01

    In-situ alloy development during surface processing allows for a limitless materials selection to protect components exposed to severe service conditions. In fact surface alloying offers the possibility to strengthen surface components with alloys that would not be possible to process otherwise. This work used Plasma transferred arc (PTA) hardfacing for surface alloying. Different amounts of aluminium powder, 5-25%, were added to a Ni based superalloy, from Hastealloy C family, in the atomized form. The mixture was homogeneized in a ball mill and PTA deposited on carbon steel substrate. The influence of different processing parameters on the final surface alloy was evaluated as current intensity and depositing velocity were varied. Coatings were characterized by optical and scanning electronic microscopy, X-ray diffraction and Vickers microhardness profiles, under a 500g load. Results showed that PTA hardfacing is an adequate surface alloying. For the conditions tested increasing hardness was obtained by solid solution for the lower amounts of Al added and due to the new intermetallic phases for the richer Al mixture.

  11. Ni/Al Intermetallics Plasma Transferred Arc Processing

    Institute of Scientific and Technical Information of China (English)

    Ver(o)nica A. B. Almeida; Ana Sofia C. M. D'Oliveira

    2004-01-01

    In-situ alloy development during surface processing allows for a limitless materials selection to protect components exposed to severe service conditions. In fact surface alloying offers the possibility to strengthen surface components with alloys that would not be possible to process otherwise. This work used Plasma transferred arc (PTA) hardfacing for surface alloying. Different amounts of aluminium powder, 5-25%, were added to a Ni based superalloy, from Hastealloy C family, in the atomized form. The mixture was homogeneized in a ball mill and PTA deposited on carbon steel substrate. The influence of different processing parameters on the final surface alloy was evaluated as current intensity and depositing velocity were varied. Coatings were characterized by optical and scanning electronic microscopy, X-ray diffraction and Vickers microhardness profiles, under a 500g load. Results showed that PTA hardfacing is an adequate surface alloying. For the conditions tested increasing hardness was obtained by solid solution for the lower amounts of Al added and due to the new intermetallic phases for the richer Al mixture.

  12. Computational study of flow dynamics from a dc arc plasma jet

    CERN Document Server

    Trelles, Juan Pablo

    2013-01-01

    Plasma jets produced by direct-current (DC) non-transferred arc plasma torches, at the core of technologies ranging from spray coating to pyrolysis, present intricate dynamics due to the coupled interaction of fluid flow, thermal, and electromagnetic phenomena. The flow dynamics from an arc discharge plasma jet are investigated using time-dependent three-dimensional simulations encompassing the dynamics of the arc inside the torch, the evolution of the jet through the discharge environment, and the subsequent impingement of the jet over a flat substrate. The plasma is described by a chemical equilibrium and thermodynamic nonequilibrium (two-temperature) model. The numerical formulation of the physical model is based on a monolithic and fully-coupled treatment of the fluid and electromagnetic equations using a Variational Multiscale Finite Element Method. Simulation results uncover distinct aspects of the flow dynamics, including the jet forcing due to the movement of the electric arc, the prevalence of deviat...

  13. Formation of Multicharged Metal Ions in Vacuum Arc Plasma Heated by Gyrotron Radiation%Formation of Multicharged Metal Ions in Vacuum Arc Plasma Heated by Gyrotron Radiation

    Institute of Scientific and Technical Information of China (English)

    G. Yu. YUSHKOV; K. P. SAVKIN; A. G. NIKOLAEV; E. M. OKS; A.V. VODOPYANOV; I. V. IZOTOV; D. A. MANSFELD

    2011-01-01

    A new method for the generation of high charged state metal ion beams is developed. This method is based on microwave heating of vacuum arc plasma in a magnetic trap under electron cyclotron resonance (ECR) conditions. Two gyrotrons for plasma heating were used, which were with the following parameters. The first is with a wave frequency of 37.5 GHz, a pulse duration of 1 ms and power of 100 kW, another is with 75 GHz, 0.15 ms and 400 kW. Two different magnetic traps were considered for vacuum arc plasma confinement. The first one is a simple mirror trap. Such system was already investigated and could provide high charge state ions. The second trap was with a cusp magnetic field configuration with native "minimum-B" field structure. Two different ways of metal plasma injection into the magnetic trap were used. The first one is an axial injection from an arc source located out of the trap, and the second is a radial injection from four arc sources mounted at the center of the trap. Both traps provide up to 200 eMA of ion beam current for platinum ions with highest charge state 10+. Ion beams were successfully extracted from the plasma and accelerated by a voltage of up to 20 kV.

  14. Spatial and temporal characteristics of a vacuum-arc rail-gun plasma

    Science.gov (United States)

    Roychowdhury, P.; Vijayan, T.; Iyengar, S. T.

    1997-08-01

    The dynamics of a vacuum-arc operated rail-gun plasma were numerically simulated for the undercritically damped regime and confirmed in experiments. Analytical solutions of arc current, its velocity, and position also showed good agreement with the results. The spatial development of the arc is shown here to follow a linear behavior, even though the propulsion velocity followed an exponential-step function due to the sinusoidal nature of the arc current. Peak arc current ˜100 kA, 15 μs period was propelled to ˜106 cm/s as indicated in time-of-flight measurements and simulations. The voltage signal induced on a B-dot probe by the dynamic sinusoidal arc was simulated, which compared well with the measured probe signal. A Gaussian current distribution inside the measured arc length ˜1-2 cm, was established by unfolding the B-dot probe signal. A peak magnetic field of the order 1-5 kG was also interpreted inside the arc. The emerging plasma contained ion current over tens of amperes in the pulse duration encompassing the arc envelope.

  15. Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

    Directory of Open Access Journals (Sweden)

    Kechagias John

    2017-01-01

    Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

  16. Chlorine and fluorine partition coefficients and abundances in sub-arc mantle xenoliths (Kamchatka, Russia): Implications for melt generation and volatile recycling processes in subduction zones

    Science.gov (United States)

    Bénard, A.; Koga, K. T.; Shimizu, N.; Kendrick, M. A.; Ionov, D. A.; Nebel, O.; Arculus, R. J.

    2017-02-01

    We report chlorine (Cl) and fluorine (F) abundances in minerals, interstitial glasses, and melt inclusions in 12 andesite-hosted, spinel harzburgite xenoliths and crosscutting pyroxenite veins exhumed from the sub-arc lithospheric mantle beneath Avacha volcano in the Kamchatka Arc (NE Russia). The data are used to calculate equilibrium mineral-melt partition coefficients (D mineral / melt) for Cl and F relevant to subduction-zone processes and unravel the history of volatile depletion and enrichment mechanisms in an arc setting. Chlorine is ∼100 times more incompatible in pyroxenes (DClmineral/melt = 0.005-0.008 [±0.002-0.003]) than F (DFmineral/melt = 0.50-0.57 [±0.21-0.24]), which indicates that partial melting of mantle sources leads to strong depletions in Cl relative to F in the residues. The data set in this study suggests a strong control of melt composition on DCl,Fpyroxene/melt, in particular H2O contents and Al/(Al + Si), which is in line with recent experiments. Fluorine is compatible in Ca-amphibole in the 'wet' sub-arc mantle (DFamphibole/melt = 3.5-3.7 [±1.5]) but not Cl (DClamphibole/melt = 0.03-0.05 [±0.01-0.03]), indicating that amphibole may fractionate F from Cl in the mantle wedge. The inter-mineral partition coefficients for Cl and F in this study are consistent amongst different harzburgite samples, whether they contain glass or not. In particular, disseminated amphibole hosts much of the Cl and F bulk rock budgets of spinel harzburgites (DClamphibole/pyroxene up to 14 and DFamphibole/pyroxene up to 40). Chlorine and fluorine are variably enriched (up to 1500 ppm Cl and 750 ppm F) in the parental arc picrite and boninite melts of primitive pyroxenite veins (and related melt inclusions) crosscutting spinel harzburgites. Based on the data in this study, the main inferences on the behaviour of Cl and F during melting and metasomatic processes in the sub-arc mantle are as follow: (i) Melting models show that most depleted mantle protoliths

  17. Boosting persistence time of laser-induced plasma by electric arc discharge for optical emission spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Eschlböck-Fuchs, S., E-mail: simon.eschlboeck-fuchs@jku.at [Christian Doppler Laboratory for Laser-Assisted Diagnostics, Institute of Applied Physics, Johannes Kepler University Linz, A-4040 Linz (Austria); Kolmhofer, P.J.; Bodea, M.A.; Hechenberger, J.G.; Huber, N. [Christian Doppler Laboratory for Laser-Assisted Diagnostics, Institute of Applied Physics, Johannes Kepler University Linz, A-4040 Linz (Austria); Rössler, R. [voestalpine Stahl GmbH, A-4031 Linz (Austria); Pedarnig, J.D., E-mail: johannes.pedarnig@jku.at [Christian Doppler Laboratory for Laser-Assisted Diagnostics, Institute of Applied Physics, Johannes Kepler University Linz, A-4040 Linz (Austria)

    2015-07-01

    Plasma induced by nanosecond laser ablation is re-excited by a pulsed electric discharge and the parameters and optical emission of the plasma are measured. The discharge is a low-voltage and high-current electric arc that is triggered by the laser-induced plasma and slowly decaying with time. The optical emission of such combined plasma lasts up to several milliseconds which is much longer than without re-excitation (μs range). The emission spectra of re-excited plasma measured on different sample materials show higher line intensities than spectra measured by conventional laser-induced breakdown spectroscopy (LIBS). Moreover, emission lines of fluorine (spectral range 683–691 nm) and sulfur (range 520–550 nm) not detected by conventional LIBS become easily detectable with the combined plasma. The concentration of major components in metallurgical slags, as determined by calibration-free LIBS, agrees very well to the reference data evaluating the spectra taken from re-excited plasma. - Highlights: • Persistence time of laser-induced plasma in air is increased from ~ 10 μs to ~ 1 ms. • Laser-induced plasma triggers an electric arc discharge that boosts the plasma. • The combined laser-arc plasma is in LTE state over very long time (ms range). • CF-LIBS method delivers accurate results evaluating spectra of combined plasma. • Emission from S and F, not detected by LIBS, is detected with combined plasma.

  18. Influence of Plasma Temperature on the Concentration of NO Produced by Pulsed Arc Discharge

    Institute of Scientific and Technical Information of China (English)

    胡辉; 陈卫鹏; 张锦丽; 陆僖; 何俊佳

    2012-01-01

    This study conducted experiments on producing inhaled medical nitric oxide (iNO) by pulsed arc discharge in dry and clean air under different discharge current. The concentration of NO and NO2 produced by air discharge, as well as the change of the ratio of NO2/NO under different discharge current were investigated. Through the analysis of plasma emission spectrum, the relationship between discharge current and arc plasma temperature was studied. The results indicate that, as discharge current increases, the arc plasma temperature increases, which then leads to the increase of NO concentration, the decrease of NO2 concentration, and the rapid decrease of the ratio of NO2/NO. When the plasma temperature is 9000 K, the ratio of NO2/NO is approximately 60%, while when the plasma temperature varies between 10550 K and 11300 K, the NO2/NO ratio is within the range of 4.2% to 4.6%.

  19. Fluid-present disequilibrium melting in Neoarchean arc-related migmatites of Daeijak Island, western Gyeonggi Massif, Korea

    Science.gov (United States)

    Lee, Yuyoung; Cho, Moonsup

    2013-10-01

    The melting process of meta-igneous rocks was investigated via field, petrographic and geochemical analyses of the Neoarchean (~ 2.51 Ga) migmatite complex in Daeijak Island, western Gyeonggi Massif. This complex consists primarily of garnet-free amphibolites and tonalitic migmatites, both of which contain hornblende, plagioclase and quartz as major constituents. Neosomes and leucosomes in the migmatite have dioritic-tonalitic and tonalitic-trondhjemitic compositions, respectively. Compositions of hornblende (XFe = 0.39-0.42) and plagioclase (An24-27) vary little between the neosomes and leucosomes. The amphibolites show distinct depletions in Nb, Ta, Zr, and Ti relative to large ion lithophile elements, suggesting an arc-related origin for their basaltic protolith. Leucosomes have lower contents of K2O, MgO, FeO*, TiO2, Zr, Rb, and rare earth elements (REE) than amphibolites and neosomes, but are higher in SiO2, Na2O, and Sr contents. Leucosomes and neosomes have positive [(Eu/Eu*)N = 1.32-7.26] and negative (0.71-0.97) Eu anomalies, respectively, which are attributed to the variable degree of plagioclase fractionation during the partial melting. The P-T condition for the migmatite formation was estimated to be ~ 700-730 °C and 4.7-5.5 kbar, primarily based on the hornblende-plagioclase thermobarometry and phase equilibria. Various lines of textural evidence, such as the channel flow of melt along migmatitic layers and the segregation of melt into shear bands or boudin necks suggest a syn-deformation crystallization of melt. Chemical disequilibrium in migmatites is documented not only by petrographic and geochemical data but also by the REE modeling between melt product and source rock. Disequilibrium process is most likely attributed to the rapidity of melt extraction or migration, compared to chemical diffusion rate. In summary, the fluid-present disequilibrium melting of dioritic-tonalitic protoliths has produced tonalitic-trondhjemitic leucosomes in a dynamic

  20. New perspectives on the dynamics of AC and DC plasma arcs exposed to cross-fields

    Science.gov (United States)

    Abdo, Youssef; Rohani, Vandad; Cauneau, François; Fulcheri, Laurent

    2017-02-01

    Interactions between an arc and external fields are crucially important for the design and the optimization of modern plasma torches. Multiple studies have been conducted to help better understand the behavior of DC and AC current arcs exposed to external and ‘self-induced’ magnetic fields, but the theoretical foundations remain very poorly explored. An analytical investigation has therefore been carried out in order to study the general behavior of DC and AC arcs under the effect of random cross-fields. A simple differential equation describing the general behavior of a planar DC or AC arc has been obtained. Several dimensionless numbers that depend primarily on arc and field parameters and the main arc characteristics (temperature, electric field strength) have also been determined. Their magnitude indicates the general tendency pattern of the arc evolution. The analytical results for many case studies have been validated using an MHD numerical model. The main purpose of this investigation was deriving a practical analytical model for the electric arc, rendering possible its stabilization and control, and the enhancement of the plasma torch power.

  1. Controlling synthesis of carbon nanostructures by plasma means in arc discharge

    Science.gov (United States)

    Volotskova, Olga; Shashurin, Alexey; Torrey, Jon; Raitses, Yevgeny; Keidar, Michael

    2009-11-01

    Thermal stability of SWNTs at conditions of atmospheric arc is crucial for determination of region of their synthesis in arc and in general for clarification of the thermal regime of SWNT in arc plasmas. We investigated electrical resistance dependence on temperature of mats of SWNTs under variable pressures in helium atmosphere, in the air and in vacuum in high temperature ranges (300-1200K) which closely mimic conditions during the synthesis in arc discharge. Dependence of SWNT resistance on temperature exhibits similar ``V-shape'' behavior for all applied conditions which characterized by two temperatures: Tmin (temperature of the minimum of resistance) and Tcr (temperature of destruction of SWNT bundles). It is found that Tmin and Tcr increased with helium pressure, so that at 500 Torr Tcr was 1100K, while Tmin -900K. This is the temperature that corresponds to buffer region between the arc plasma and helium background in arc discharge. Based on that it can be suggested that region of formation of SWNTs in arc should be close to arc periphery. Our study also demonstrates a strong effect of electric and magnetic fields on properties and growth conditions of SWNTs and other carbon nanostructures such as graphene. These effects are quantified by variety of diagnostics tools: SEM, TEM, AFM - microcopies, TGA, RAMAN and UV-vis-NIR.

  2. Plasma diagnostics in gas metal arc welding by optical emission spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Valensi, F; Pellerin, S; Zielinska, S [GREMI, Universite d' Orleans (Site de Bourges)/CNRS, BP 4043, 18028 Bourges cedex (France); Boutaghane, A [Universite des Sciences et de la Technologie Houari Boumediene, Alger (Algeria); Dzierzega, K [Marian Smoluchowski Institute of Physics, Jagellonian University, Krakow (Poland); Pellerin, N [CNRS, UPR3079 CEMHTI, 1D av. de la Recherche Scientifique, 45071 Orleans cedex 2 (France); Briand, F, E-mail: flavien.valensi@laplace.univ-tsle.f, E-mail: stephane.pellerin@univ-orleans.f, E-mail: aboutaghane@yahoo.f, E-mail: krzycho@netmail.if.uj.edu.p, E-mail: sylwia.zielinska@airliquide.co, E-mail: nadia.pellerin@univ-orleans.f, E-mail: francis.briand@airliquide.co [CTAS-Air Liquide Welding, Saint Ouen l' Aumone, 95315 Cergy-Pontoise cedex (France)

    2010-11-03

    The plasma column in a metal inert gas welding process is investigated by optical emission spectroscopy and high-speed imaging. The concentration and repartition of iron vapours are measured and correlated with the plasma and electrode geometric configuration. Plasma temperatures and electron densities are also measured for each studied position in the plasma. The temperatures are calculated using two different methods, allowing validation of the local thermodynamic equilibrium state of the plasma. The results show a maximum temperature of 12 500 K in the upper part of the arc, away from the arc axis. The iron concentration reaches a maximum of 0.3% close to the anode and strongly decreases along both the vertical and radial directions. The plasma thermophysical properties, calculated from this plasma composition, are then discussed regarding the metal transfer mode.

  3. Deposição por plasma com arco transferido Hardfacing by plasma transfer arc process

    Directory of Open Access Journals (Sweden)

    Víctor Vergara Díaz

    2010-03-01

    Full Text Available Em virtude do Processo de Soldagem Plasma com Alimentação de Pó ter similaridades com o Processo de Soldagem Plasma com Alimentação de Arame, foi realizado um estudo comparativo entre ambos os processos utilizando-se a liga a base de cobalto comercialmente conhecida como Stellite 6, como material de adição na forma de pó e arame. A pesquisa foi realizada com a expectativa de ser aplicada nas operações de revestimentos de superfícies, em especial em pás de turbinas hidráulicas desgastadas por cavitação. A seleção do material de adição a ser empregado depende da natureza do mecanismo de desgaste encontrado. No Labsolda, a liga Stellite 6 vem sendo uma das mais utilizadas, por apresentar uma excelente resistência ao desgaste erosivo por cavitação. Foi avaliada a influência da vazão de gás de plasma a partir dos valores de diluição, dimensões do cordão, dureza e microestrutura. O Processo de Soldagem Plasma com Alimentação de Pó foi o que produziu o melhor acabamento superficial, menor diluição, melhor molhamento e maior largura. Com isto abre-se uma nova perspectiva para revestimentos metálicos e neste contexto se insere a recuperação por soldagem de partes erodidas de turbinas hidráulicas.The Plasma powder transferred arc welding process, which uses feed stock in the powder form, has similarities with Plasma wire transferred arc welding. This work describes a comparative study of the two processes using a Cobalt-based alloy commercially known as Stellite 6. This Co-based alloy is recognized for its superior cavitation erosion resistance. The aim of this work is to investigate the potential of PTA coatings for the protection and refurbishiment hydraulic turbine blades. Coatings were evaluated for the influence of Plasma gas flow rate on coating dilution, geometry, hardness and microstructure. Coatings processed with the atomized Stellite 6 powder feestock showed a superior surface quality, lower dilution

  4. Adakites related to subduc- tion in the northern margin of Junggar arc for the Late Paleozoic: Products of slab melting

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Volcanic rocks with adakitic compositional signature have been recognized in the northern margin of ancient Junggar island arc for the Late Paleozoic. These adakites for the early Devonian from the Tuoranggekudouke Group (D1t) are characteristic of high Sr, Sr/Y and (La/Yb)N but low Y, Yb and HREE. Their compositional characteristics are much similar to those of the typical adakites in the world but distinct from those of the normal arc volcanic rocks from the same Group. We conclude that these adakitic volcanic rocks were produced by slab melting during the early period of Paleoasia-ocean lithosphere subduction. This infers that the Paleoasia Ocean in the north Junggar area began a new subduction process in the early Devonian.

  5. Physics-Based Modeling of Electric Operation, Heat Transfer, and Scrap Melting in an AC Electric Arc Furnace

    Science.gov (United States)

    Opitz, Florian; Treffinger, Peter

    2016-04-01

    Electric arc furnaces (EAF) are complex industrial plants whose actual behavior depends upon numerous factors. Due to its energy intensive operation, the EAF process has always been subject to optimization efforts. For these reasons, several models have been proposed in literature to analyze and predict different modes of operation. Most of these models focused on the processes inside the vessel itself. The present paper introduces a dynamic, physics-based model of a complete EAF plant which consists of the four subsystems vessel, electric system, electrode regulation, and off-gas system. Furthermore the solid phase is not treated to be homogenous but a simple spatial discretization is employed. Hence it is possible to simulate the energy input by electric arcs and fossil fuel burners depending on the state of the melting progress. The model is implemented in object-oriented, equation-based language Modelica. The simulation results are compared to literature data.

  6. A novel 300 kW arc plasma inverter system based on hierarchical controlled building block structure

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    To date, the high power arc plasma technology is widely used. A next generation high power arc plasma system based on building block structure is presented. The whole arc plasma inverter system is composed of 12 paralleled units to increase the system output capability. The hierarchical control system is adopted to improve the reliability and flexibility of the high power arc plasma inverter. To ensure the reliable turn on and off of the IGBT module in each building block unit, a special pulse drive circuit is designed by using pulse transformer. The experimental result indicates that the high power arc plasma inverter system can transfer 300 kW arc plasma energy reliably with high efficiency.

  7. Novel plasma arc reactor with molted metal electrodes for coal gasification technology

    Energy Technology Data Exchange (ETDEWEB)

    Predtechensky, M.R.; Kuropyatnik, I.N.; Tukhto, O.M. [International Scientific Center on Thermophysics and Energetics, Novosibirsk, Russia Institute of Thermophysics SB RAS, Novosibirsk (Russian Federation)

    2001-07-01

    The process of steam gasification of coal has been studied using the new type of plasma chemical reactor with molten metal electrodes. Using of molten metal electrodes allows to increase significantly the continuous operation of the plasma arc reactor and to realize some additional advantages. (authors)

  8. Vacuum arc plasma thrusters with inductive energy storage driver

    Science.gov (United States)

    Krishnan, Mahadevan (Inventor)

    2009-01-01

    A plasma thruster with a cylindrical inner and cylindrical outer electrode generates plasma particles from the application of energy stored in an inductor to a surface suitable for the formation of a plasma and expansion of plasma particles. The plasma production results in the generation of charged particles suitable for generating a reaction force, and the charged particles are guided by a magnetic field produced by the same inductor used to store the energy used to form the plasma.

  9. High Current, High Density Arc Plasma as a New Source for WiPAL

    Science.gov (United States)

    Waleffe, Roger; Endrizzi, Doug; Myers, Rachel; Wallace, John; Clark, Mike; Forest, Cary; WiPAL Team

    2016-10-01

    The Wisconsin Plasma Astrophysics Lab (WiPAL) has installed a new array of nineteen plasma sources (plasma guns) on its 3 m diameter, spherical vacuum vessel. Each gun is a cylindrical, molybdenum, washer-stabilized, arc plasma source. During discharge, the guns are maintained at 1.2 kA across 100 V for 10 ms by the gun power supply establishing a high density plasma. Each plasma source is fired independently allowing for adjustable plasma parameters, with densities varying between 1018 -1019 m-3 and electron temperatures of 5-15 eV. Measurements were characterized using a 16 tip Langmuir probe. The plasma source will be used as a background plasma for the magnetized coaxial plasma gun (MCPG), the Terrestrial Reconnection Experiment (TREX), and as the plasma source for a magnetic mirror experiment. Temperature, density, and confinement results will be presented. This work is supported by the DoE and the NSF.

  10. Heat Transfer Affected by Transverse Magnetic Field using 3D Modeling of Arc Plasma

    Science.gov (United States)

    Maeda, Yoshifumi; Tanaka, Tatsuro; Yamamoto, Shinji; Iwao, Toru

    2016-10-01

    Gas shielded metal arc welding is used to join the various metal because this is the high quality joining technology. Thus, this welding is used for a welding of large buildings such as bridges and LNG tanks. However, the welding defect caused by the heat transfer decrement may occur with increasing the wind velocity. This is because that the convection loss increases because the arc deflects to leeward side with increasing the wind velocity. In order to prevent from the arc deflection, it is used that the transverse magnetic field is applied to the arc. However, the arc deflection occurs with increasing the transverse magnetic field excessively. The energy balance of the arc is changed with increasing the convection loss caused by the arc deflection, and the heat transfer to the anode decreases. Therefore, the analysis including the arc and anode is necessary to elucidate the heat transfer to the anode. In this paper, the heat transfer affected by the transverse magnetic field using 3D modeling of the arc plasma is elucidated. The heat transfer to the anode is calculated by using the EMTF(electromagnetic thermal fluid) simulation with increasing the transverse magnetic field. As a result, the heat transfer decreased with increasing the transverse magnetic field.

  11. Usage of Thermodynamic Activity for Optimization of Power Expenses in Respect of Casting Process in Arc Steel-Melting Furnace

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2006-01-01

    Full Text Available The equilibrium between carbon and oxygen has been investigated during oxidizing refining in an arc steel-melting furnace. It is shown that there is a possibility to apply an equilibrium thermodynamic. It has been established that during oxidizing refining FeO concentration in slag practically does not depend on C concentration in metal. It is demonstrated that in a number of cases metal carbon oxidation is characterized by the presence of a transit period that may be attributed to incomplete slag-formation process.

  12. Differential Inactivation of Fungal Spores in Water and on Seeds by Ozone and Arc Discharge Plasma.

    Directory of Open Access Journals (Sweden)

    Min Ho Kang

    Full Text Available Seed sterilization is essential for preventing seed borne fungal diseases. Sterilization tools based on physical technologies have recently received much attention. However, available information is very limited in terms of efficiency, safety, and mode of action. In this study, we have examined antifungal activity of ozone and arc discharge plasma, potential tools for seed sterilization. In our results, ozone and arc discharge plasma have shown differential antifungal effects, depending on the environment associated with fungal spores (freely submerged in water or infected seeds. Ozone inactivates Fusarium fujikuroi (fungus causing rice bakanae disease spores submerged in water more efficiently than arc discharge plasma. However, fungal spores associated with or infecting rice seeds are more effectively deactivated by arc discharge plasma. ROS generated in water by ozone may function as a powerful fungicidal factor. On the other hand, shockwave generated from arc discharge plasma may have greatly contributed to antifungal effects on fungus associated with rice seeds. In support of this notion, addition of ultrasonic wave in ozone generating water has greatly increased the efficiency of seed disinfection.

  13. Differential Inactivation of Fungal Spores in Water and on Seeds by Ozone and Arc Discharge Plasma

    Science.gov (United States)

    Kang, Min Ho; Pengkit, Anchalee; Choi, Kihong; Jeon, Seong Sil; Choi, Hyo Won; Shin, Dong Bum; Choi, Eun Ha; Uhm, Han Sup; Park, Gyungsoon

    2015-01-01

    Seed sterilization is essential for preventing seed borne fungal diseases. Sterilization tools based on physical technologies have recently received much attention. However, available information is very limited in terms of efficiency, safety, and mode of action. In this study, we have examined antifungal activity of ozone and arc discharge plasma, potential tools for seed sterilization. In our results, ozone and arc discharge plasma have shown differential antifungal effects, depending on the environment associated with fungal spores (freely submerged in water or infected seeds). Ozone inactivates Fusarium fujikuroi (fungus causing rice bakanae disease) spores submerged in water more efficiently than arc discharge plasma. However, fungal spores associated with or infecting rice seeds are more effectively deactivated by arc discharge plasma. ROS generated in water by ozone may function as a powerful fungicidal factor. On the other hand, shockwave generated from arc discharge plasma may have greatly contributed to antifungal effects on fungus associated with rice seeds. In support of this notion, addition of ultrasonic wave in ozone generating water has greatly increased the efficiency of seed disinfection. PMID:26406468

  14. Synthesis method for ultrananocrystalline diamond in powder employing a coaxial arc plasma gun

    Science.gov (United States)

    Naragino, Hiroshi; Tominaga, Aki; Hanada, Kenji; Yoshitake, Tsuyoshi

    2015-07-01

    A new method that enables us to synthesize ultrananocrystalline diamond (UNCD) in powder is proposed. Highly energetic carbon species ejected from a graphite cathode of a coaxial arc plasma gun were provided on a quartz plate at a high density by repeated arc discharge in a compact vacuum chamber, and resultant films automatically peeled from the plate were aggregated and powdered. The grain size was easily controlled from 2.4 to 15.0 nm by changing the arc discharge energy. It was experimentally demonstrated that the proposed method is a new and promising method that enables us to synthesize UNCD in powder easily and controllably.

  15. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  16. Synthesis of Single Wall Carbon Nanotubes by Plasma Arc: Role of Plasma Parameters

    Science.gov (United States)

    Farhart, Samir; Scott, Carl D.

    2000-01-01

    Single wall carbon nanotubes (SWNT) are porous objects on the molecular scale and have a low density, which gives them potential applications as adsorbent for molecular hydrogen. Their H2 absorption capacity published in the literature varies from 4 to 10% by mass according to the purity of the materials and storage conditions. Optimization of production methods of SWNTs should permit improving these new materials for storage of hydrogen. In this article, we show the potential of using SWNTs in hydrogen storage. In particular, we pose problems associated with synthesis, purification, and opening up of the nanotubes. We present an electric arc process currently used at laboratory scale to produce single wall carbon nanotubes. We discuss, in particular, operating conditions that permit growth of nanotubes and some plasma parameters that assure control of the material. Analysis of the process is carried out with the aid of local measurements of temperature and scanning and transmission electron microscopy of the materials.

  17. Eruption Depths, Magma Storage and Magma Degassing at Sumisu Caldera, Izu-Bonin Arc: Evidence from Glasses and Melt Inclusions

    Science.gov (United States)

    Johnson, E. R.

    2015-12-01

    Island arc volcanoes can become submarine during cataclysmal caldera collapse. The passage of a volcanic vent from atmospheric to under water environment involves complex modifications of the eruption style and subsequent transport of the pyroclasts. Here, we use FTIR measurements of the volatile contents of glass and melt inclusions in the juvenile pumice clasts in the Sumisu basin and its surroundings (Izu-Bonin arc) to investigate changes in eruption depths, magma storage and degassing over time. This study is based on legacy cores from ODP 126, where numerous unconsolidated (250 m), massive to normally graded pumice lapilli-tuffs were recovered over four cores (788C, 790A, 790B and 791A). Glass and clast geochemistry indicate the submarine Sumisu caldera as the source of several of these pumice lapilli-tuffs. Glass chips and melt inclusions from these samples were analyzed using FTIR for H2O and CO2 contents. Glass chips record variable H2O contents; most chips contain 0.6-1.6 wt% H2O, corresponding to eruption depths of 320-2100 mbsl. Variations in glass H2O and pressure estimates suggest that edifice collapse occurred prior-to or during eruption of the oldest of these samples, and that the edifice may have subsequently grown over time. Sanidine-hosted melt inclusions from two units record variably degassed but H2O-rich melts (1.1-5.6 wt% H2O). The lowest H2O contents overlap with glass chips, consistent with degassing and crystallization of melts until eruption, and the highest H2O contents suggest that large amounts of degassing accompanied likely explosive eruptions. Most inclusions, from both units, contain 2-4 wt% H2O, which further indicates that the magmas crystallized at pressures of ~50-100 MPa, or depths ~400-2800 m below the seafloor. Further glass and melt inclusion analyses, including major element compositions, will elucidate changes in magma storage, degassing and evolution over time.

  18. Variation of plasma parameters of vacuum arc column with gap distance

    Science.gov (United States)

    Han, Wen; Yuan, Zhao; He, Junjia

    2016-07-01

    On the basis of a two-dimensional (2D) magneto-hydrodynamic model, we studied long-gap-distance vacuum arcs in a uniform axial magnetic field and determined the effect of gap distance varying in a large range on plasma parameters. Simulation results showed that with increasing gap distance, the parameters of the plasma near the cathode are almost invariant, except for ion number density, but the parameters of the plasma in front of the anode clearly vary; meanwhile, joule heat gradually becomes the main source of energy for the arc column. In a short gap, a clear current constriction can be found in the entire arc column. Whereas when the gap distance exceeds a certain value, a sharp contraction of the current only arises in front of the anode.

  19. Relationship between sound signal and weld pool status in plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The sound features of the weld pool status in plasma arc welding were systematically investigated after the sound signal was collected with a microphone. The results show that it is difficult to extract information about the weld pool status directly in time domain although the sound signal varies with the weld pool behaviors to some extent. The frequency spectra of the sound signal contain plenty of information about the weld pool behaviors. It is shown from the analysis of the sound generation mechanism that the sound signal of plasma arc welding is mainly caused by the weld pool oscillation, the power source fluctuation and so on. RS algorithm is designed to determine the weld pool status, and it is able to offer the feedback information for the closed-loop control of the penetration quality of plasma arc welding.

  20. High current multicharged metal ion source using high power gyrotron heating of vacuum arc plasma.

    Science.gov (United States)

    Vodopyanov, A V; Golubev, S V; Khizhnyak, V I; Mansfeld, D A; Nikolaev, A G; Oks, E M; Savkin, K P; Vizir, A V; Yushkov, G Yu

    2008-02-01

    A high current, multi charged, metal ion source using electron heating of vacuum arc plasma by high power gyrotron radiation has been developed. The plasma is confined in a simple mirror trap with peak magnetic field in the plug up to 2.5 T, mirror ratio of 3-5, and length variable from 15 to 20 cm. Plasma formed by a cathodic vacuum arc is injected into the trap either (i) axially using a compact vacuum arc plasma gun located on axis outside the mirror trap region or (ii) radially using four plasma guns surrounding the trap at midplane. Microwave heating of the mirror-confined, vacuum arc plasma is accomplished by gyrotron microwave radiation of frequency 75 GHz, power up to 200 kW, and pulse duration up to 150 micros, leading to additional stripping of metal ions by electron impact. Pulsed beams of platinum ions with charge state up to 10+, a mean charge state over 6+, and total (all charge states) beam current of a few hundred milliamperes have been formed.

  1. Evidence for pressure-release melting beneath magmatic arcs from basalt at Galunggung, Indonesia

    Science.gov (United States)

    Sisson, T.W.; Bronto, S.

    1998-01-01

    The melting of peridotite in the mantle wedge above subduction zones is generally believed to involve hydrous fluids derived from the subducting slab. But if mantle peridotite is upwelling within the wedge, melting due to pressure release could also contribute to magma production. Here we present measurements of the volatile content of primitive magmas from Galunggung volcano in the Indonesian are which indicate that these magmas were derived from the pressure-release melting of hot mantle peridotite. The samples that we have analysed consist of mafic glass inclusions in high-magnesium basalts. The inclusions contain uniformly low H2O concentrations (0.21-0.38 wt%), yet relatively high levels of CO2 (up to 750 p.p.m.) indicating that the low H2O concentrations are primary and not due to degassing of the magma. Results from previous anhydrous melting experiments on a chemically similar Aleutian basalts indicate that the Galunggung high-magnesium basalts were last in equilibrium with peridotite at ~1,320 ??C and 1.2 GPa. These high temperatures at shallow sub-crustal levels (about 300-600 ??C hotter than predicted by geodynamic models), combined with the production of nearly H2O- free basaltic melts, provide strong evidence that pressure-release melting due to upwelling in the sub-are mantle has taken place. Regional low- potassium and low-H2O (ref. 5) basalts found in the Cascade are indicate that such upwelling-induced melting can be widespread.

  2. A computer-based control system for keyhole plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    Jia Chuanbao; Wu Chuansong; Zhang Yuming

    2007-01-01

    A new kind of control system for keyhole plasma arc welding (K-PAW) was developed based on the computer and the Graphics Language-LabVIEW. It can set and output the required current waveforms with desired decreasing slopes so that the corresponding "opening and closing" of keyhole can occur periodically. With this control strategy of welding current waveforms, the workpiece is fully penetrated while no burn-through occurs. Keyhole plasma arc welding experiments were conducted to verify the stability and reliability of the developed system.

  3. Numerical analysis of transient keyhole shape in pulsed current plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    孙俊华; 武传松

    2014-01-01

    Based on the characteristics of“one keyhole in a pulse”in pulsed current plasma arc welding (PAW),the transient variation process ofweld pool in a pulse cycle is simulated through the establishment ofcorresponding heat source model.And considering the effects ofgravitational force,plasma arc pressure and surface tension on the weld pool surface,the dynamic change features of the keyhole shape in a pulse cycle are calculated by using surface deformation equation. Experiments are conducted and validate that the calculated weld fusion line is in good agreement with the experimental results.

  4. Application of orthogonal design in the experiment of plasma arc powder surfacing technology

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, the influence of plasma arc powder surfacing technical parameters on the property of layer is defined using the orthogonal design. By the orthogonal polynomial regression, when plasma arc powder surfacing is used on the surface of the X65 steel plate with the Fe-07 alloy powder, the optimum technical parameters are the following: I=180190 A, G=41.5 g/min, v=102 mm/min, T0=350℃, Ql=280 L/h, Qs=400 L/h. Further, analysis of the cracking test data showed that the cracking preheat temperature is 350℃.

  5. Coupled gas flow-plasma model for a gliding arc: investigations of the back-breakdown phenomenon and its effect on the gliding arc characteristics

    Science.gov (United States)

    Sun, S. R.; Kolev, St.; Wang, H. X.; Bogaerts, A.

    2017-01-01

    We present a 3D and 2D Cartesian quasi-neutral plasma model for a low current argon gliding arc discharge, including strong interactions between the gas flow and arc plasma column. The 3D model is applied only for a short time of 0.2 ms due to its huge computational cost. It mainly serves to verify the reliability of the 2D model. As the results in 2D compare well with those in 3D, they can be used for a better understanding of the gliding arc basic characteristics. More specifically, we investigate the back-breakdown phenomenon induced by an artificially controlled plasma channel, and we discuss its effect on the gliding arc characteristics. The back-breakdown phenomenon, or backward-jump motion of the arc, as observed in the experiments, results in a drop of the gas temperature, as well as in a delay of the arc velocity with respect to the gas flow velocity, allowing more gas to pass through the arc, and thus increasing the efficiency of the gliding arc for gas treatment applications.

  6. Surface treatment of 0Cr19Ni9 stainless steel SMAW joint by plasma melting

    Institute of Scientific and Technical Information of China (English)

    罗伟; 栾景飞; 严密

    2002-01-01

    Micro-plasma are surface melting of 0Crl9Ni9 shielded metal are welding joint with a micro-plasma are welder produced a thin surface melted layer with a refined microtructure. The surface treatment changed the anodie polarization behavior in 0.5 mol/L H2SO4 solution. The polarization tests showed that for the as-welded joint both the heat-affected zone and the weld metal decreased in resis-tance to corrosion compared with the as-received parent material while for the micro-plasma are surface melted joint the corrosion resistance increased significantly. This increase in corrosion resistance is attributed to the rapid solidification of the melted layer. Rapid solidification of the melted layer refines its mierostrueture, decreases its mierosegregation, and inhibits the precipitation of chromium carbides at the grain boundaries.

  7. Magnetic Dipole Inflation with Cascaded ARC and Applications to Mini-Magnetospheric Plasma Propulsion

    Science.gov (United States)

    Giersch, L.; Winglee, R.; Slough, J.; Ziemba, T.; Euripides, P.

    2003-01-01

    Mini-Magnetospheric Plasma Propulsion (M2P2) seeks to create a plasma-inflated magnetic bubble capable of intercepting significant thrust from the solar wind for the purposes of high speed, high efficiency spacecraft propulsion. Previous laboratory experiments into the M2P2 concept have primarily used helicon plasma sources to inflate the dipole magnetic field. The work presented here uses an alternative plasma source, the cascaded arc, in a geometry similar to that used in previous helicon experiments. Time resolved measurements of the equatorial plasma density have been conducted and the results are discussed. The equatorial plasma density transitions from an initially asymmetric configuration early in the shot to a quasisymmetric configuration during plasma production, and then returns to an asymmetric configuration when the source is shut off. The exact reasons for these changes in configuration are unknown, but convection of the loaded flux tube is suspected. The diffusion time was found to be an order of magnitude longer than the Bohm diffusion time for the period of time after the plasma source was shut off. The data collected indicate the plasma has an electron temperature of approximately 11 eV, an order of magnitude hotter than plasmas generated by cascaded arcs operating under different conditions. In addition, indirect evidence suggests that the plasma has a beta of order unity in the source region.

  8. Dimensionless factors for an alternating-current non-thermal arc plasma

    Science.gov (United States)

    Zhang, Si-Yuan; Li, Xiao-Song; Liu, Jin-Bao; Liu, Jing-Lin; Li, He-Ping; Zhu, Ai-Min

    2016-12-01

    A gliding arc discharge, as a source of warm plasma combining advantages of both thermal and cold plasmas, would have promising application prospects in the fields of fuel conversion, combustion enhancement, material synthesis, surface modifications, pollution control, etc. In order to gain insight into the features of an alternating-current gliding arc discharge plasma, three dimensionless factors, i.e., the extinction span (ψ), current lag (δ), and heating lag (χ) factors are proposed in this letter based on the measured waveforms of the discharge voltage and current in an AC gliding arc discharge plasma. The influences of the driving frequency of the power supply (f) on these three dimensionless parameters are investigated experimentally with the explanations on the physical meanings of these factors. The experimental results show that a higher value of f would lead to the lower values of ψ and δ, as well as a higher value of χ. These experimental phenomena indicate a lower threshold ignition voltage of the discharges, a lower current-growth inertia of the gliding arcs and a larger relative thermal inertia of the plasmas with increase the driving frequency of the power supply in the operating parameter range studied in this letter.

  9. Striking Local Distinctions in Basaltic Melts within Nicaraguan Cross-arc Lineaments

    Science.gov (United States)

    Her, X.; Walker, J. A.; Roggensack, K.

    2015-12-01

    The Nejapa-Miraflores (NM) and Granada (G) lineaments which cut across the Central American volcanic front (CAVF) host numerous monogenetic vents which have erupted diverse basaltic magmas (e.g., Walker, 1984). As previously shown by Walker (1984), the basaltic magmas loosely fall into two groups: a high Ti, low K group which are reminiscent of MORB or BABB; and a low Ti, high K group which are more typical of subduction zones worldwide. Major element data obtained from over 200 olivine-hosted melt inclusions found within NM and G tephras from six separate monogenetic vents confirm this unusual compositional dichotomy. Melt inclusions from four of the six monogenetic vents are exclusively high- or low-Ti, while two of the volcanoes have both high- and low-Ti melt inclusions. New volatile and trace element data on over 40 of the NM and G melt inclusions has yielded additional compositional distinctions between the high- and low-Ti groups. Least degassed high-Ti melts tend to have lower water contents than their low-Ti counterparts. The high-Ti Inclusions also have lower concentrations of U, Th, Pb, Ba and Cs and lower La/Yb ratios. In addition, there are subtle HFSE variations between the two types of basalts. The overall geochemical differences between the high- and low-Ti groups suggest that the mantle wedge source of the latter contains a greater slab-derived (hemipelagic) sediment melt component than the former linked to a larger flux of hydrous fluids from deeper in the subducting Cocos plate. What is particularly significant is that the contrasting mafic emanations from these monogenetic volcano lineaments demonstrate that transport of fluids, volatiles and basaltic melts in subduction zones can be quite variable and complex on a very localized scale.

  10. Plasma-chemical reactor based on a low-pressure pulsed arc discharge for synthesis of nanopowders

    Science.gov (United States)

    Karpov, I. V.; Ushakov, A. V.; Lepeshev, A. A.; Fedorov, L. Yu.

    2017-01-01

    A reactor for producing nanopowders in the plasma of a low-pressure arc discharge has been developed. As a plasma source, a pulsed cold-cathode arc evaporator has been applied. The design and operating principle of the reactor have been described. Experimental data on how the movement of a gaseous mixture in the reactor influences the properties of nanopowders have been presented.

  11. Ionospheric Plasma Circulation Associated with Polar Cap Arcs Detached from the Auroral Oval

    Science.gov (United States)

    Yakymenko, K.; Koustov, A. V.; Hosokawa, K.; Shiokawa, K.

    2015-12-01

    Joint observations of the OMTI all-sky camera at Resolute Bay, NWT (Canada), the SuperDARN radars and Swarm satellites are considered to investigate horizontal plasma flows and vertical field-aligned currents (FACs) associated with polar cap arcs "detached" from the auroral oval but not penetrated deep into the polar cap. All cases are for the near winter solstice, positive IMF Bz and mostly dominating IMF By. We show that the arcs are usually co-exist with strong flow shears driven by electric fields of the converging type. The shears, being added to the background flow, produce unusual convection patterns, for example reverse (sunward) flows on the nightside, several MLT hours away from the noon-midnight line. We also investigate the distribution of FACs in the arcs' vicinity, both duskward and dawnward, for several Swarm passes. Electron density data onboard Swarm satellites are used to identify the arc and auroral oval boundaries, along with the ground-based optics. The data suggest that the arcs correspond to a separate current system excited in addition to the background plasma circulation governed by the reconnection processes.Joint observations of the OMTI all-sky camera at Resolute Bay, NWT (Canada), the SuperDARN radars and Swarm satellites are considered to investigate horizontal plasma flows and vertical field-aligned currents (FACs) associated with polar cap arcs "detached" from the auroral oval but not penetrated deep into the polar cap. All cases are for the near winter solstice, positive IMF Bz and mostly dominating IMF By. We show that the arcs are usually co-exist with strong flow shears driven by electric fields of the converging type. The shears, being added to the background flow, produce unusual convection patterns, for example reverse (sunward) flows on the nightside, several MLT hours away from the noon-midnight line. We also investigate the distribution of FACs in the arcs' vicinity, both duskward and dawnward, for several Swarm passes

  12. Dynamics of cathode spots in low-pressure arc plasma removing oxide layer on steel surfaces

    Science.gov (United States)

    Tang, Z. L.; Yang, K.; Liu, H. X.; Zhang, Y. C.; Li, H.; Zhu, X. D.

    2016-03-01

    The dynamics of cathode spots has been investigated in low-pressure arc plasma for removing oxide layer on low carbon steel surfaces. The motion of cathode spots was observed with a high speed camera, and the arc voltage was analyzed by fast Fourier transform. The spots move on clean steel surface as a random walk, and the low-frequency components dominated the voltage waveform. However, the spots on steel surfaces with oxide layer tend to burn on the rim of the eroded area formed in the previous arcing, and the low-frequency components decrease correspondingly. The "color" of the colored random noise for arc voltage varies from the approximate brown noise for clean steel surface to pink noise for thick oxide layer, where the edge effect of boundary is considered to play a significant role.

  13. Investigation in the use of plasma arc welding and alternative feedstock delivery method in additive manufacture

    Science.gov (United States)

    Alhuzaim, Abdullah F.

    The work conducted for this thesis was to investigate the use of plasma arc welding (PAW) and steel shot as a means of additive manufacturing. A robotic PAW system and automatic shot feeder were used to manufacture linear walls approximately 100 mm long by 7 mm wide and 20 mm tall. The walls were built, layer-by-layer, on plain carbon steel substrate by adding individual 2.5 mm diameter plain carbon steel shot. Each layer was built, shot-by-shot, using a pulse of arc current to form a molten pool on the deposit into which each shot was deposited and melted. The deposition rate, a measure of productivity, was approximately 50 g/hour. Three walls were built using the same conditions except for the deposit preheat temperature prior to adding each new layer. The deposit preheat temperature was controlled by allowing the deposit to cool after each layer for an amount of time called the inter-layer wait time. The walls were sectioned and grain size and hardness distribution were measured as a function of wall height. The results indicated that, for all specimens, deposit grain size increased and hardness decreased as wall height increased. Furthermore, average grain size decreased and hardness increased as interlayer wait time increased. An analytical heat flow model was developed to study the influence of interlayer wait time on deposit temperature and therefore grain size and hardness. The results of the model indicated that as wall height increased, the rate of deposit heat removal by conduction to the substrate decreased leading to a higher preheat temperature after a fixed interlayer wait time causing grain size to increase as wall height increased. However, the model results also show that as wall height increased, the deposit surface area from which heat energy is lost via convection and radiation increased. The model also demonstrated that the use of a means of forced convection to rapidly remove heat from the deposit could be an effective way to boost

  14. Sensing controlled pulse key-holing condition in plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    JIA Chuan-bao; WU Chuan-song; ZHANG Yu-ming

    2009-01-01

    According to the strategy of controlled pulse key-holing, a new sensing and control system was developed for monitoring and controlling the keyhole condition during plasma arc welding (PAW). Through sensing and processing the efflux plasma voltage signals, the quantitative relationship among the welding current, efflux plasma voltage and backside weld width of the weld was established. PAW experiments show that the efflux plasma voltage can reflect the state of keyhole and backside weld width accurately. The closed-loop control tests validate the stability and reliability of the developed keyhole PAW system.

  15. Surface Plasma Arc by Radio-Frequency Control Study (SPARCS)

    Energy Technology Data Exchange (ETDEWEB)

    Ruzic, David N. [University of Illinois at Urbana-Champaign, IL (United States)

    2013-04-29

    This paper is to summarize the work carried out between April 2012 and April 2013 for development of an experimental device to simulate interactions of o -normal detrimental events in a tokamak and ICRF antenna. The work was mainly focused on development of a pulsed plasma source using theta pinch and coaxial plasma gun. This device, once completed, will have a possible application as a test stand for high voltage breakdown of an ICRF antenna in extreme events in a tokamak such as edge-localized modes or disruption. Currently, DEVeX does not produce plasma with high temperature enough to requirement for an ELM simulator. However, theta pinch is a good way to produce high temperature ions. The unique characteristic of plasma heating by a theta pinch is advantageous for an ELM simulator due to its effective ion heating. The objective of the proposed work, therefore, is to build a test facility using the existing theta pinch facility in addition to a coaxial plasma gun. It is expected to produce a similar pulsed-plasma heat load to the extreme events in tokamaks and to be applied for studying interactions of hot plasma and ICRF antennas.

  16. Finite element analysis of keyhole plasma arc welding based on an adaptive heat source mode

    Institute of Scientific and Technical Information of China (English)

    Hu Qingxian; Wu Chuansong; Zhang Yuming

    2007-01-01

    An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature field in keyhole plasma arc welding is conducted and the weld geometry is obtained. The predicted results are in agreement with the measured ones.

  17. Measurements of 3D slip velocities and plasma column lengths of a gliding arc discharge

    NARCIS (Netherlands)

    Zhu, J.; Gao, J.; Ehn, A.; Alden, M.; Li, Z.; Moseev, D.; Kusano, Y.; Salewski, M.; Alpers, A.; Gritzmann, P.; Schwenk, M.

    2015-01-01

    A non-thermal gliding arc discharge was generated at atmospheric pressure in an air flow. The dynamics of the plasma column and tracer particles were recorded using two synchronized highspeed cameras. Whereas the data analysis for such systems has previously been performed in 2D (analyzing the singl

  18. Anomalous Halo Formation in an Arc-Melted ScNi-Sc2Ni Off-Eutectic Binary Alloy

    Directory of Open Access Journals (Sweden)

    Kai Wang

    2016-07-01

    Full Text Available Diverse non-equilibrium eutectic structures have attracted numerous experimental and theoretical studies. One special type is the formation of a halo of one phase around a primary dendrite of another phase. In our experiments, it was occasionally observed that ScNi halos grow as dendritic morphology around the primary Sc 2 Ni dendrites in an arc-melted ScNi-Sc 2 Ni off-eutectic binary alloy. The formation of this anomalous halo structure was then well reproduced by employing quantitative phase-field simulations. Based on the phase-field simulation, It was found that (i the large undercooling and growth velocity of the ScNi phase during solidification causes the formation of halos; and (ii the released latent heat induces the recalescence phenomenon, and changes the solidification sequence largely, resulting in the anomalous halo structure in the Sc-34 at % Ni alloy.

  19. Vacuum arc with a distributed cathode spot as a plasma source for plasma separation of spent nuclear fuel and radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Amirov, R. Kh., E-mail: ravus46@yandex.ru; Vorona, N. A.; Gavrikov, A. V.; Lizyakin, G. D.; Polishchuk, V. P.; Samoilov, I. S.; Smirnov, V. P.; Usmanov, R. A.; Yartsev, I. M. [Russian Academy of Sciences, Joint Institute for High Temperatures (Russian Federation)

    2015-10-15

    Results from experimental studies of a vacuum arc with a distributed cathode spot on the heated cathode are presented. Such an arc can be used as a plasma source for plasma separation of spent nuclear fuel and radioactive waste. The experiments were performed with a gadolinium cathode, the properties of which are similar to those of an uranium arc cathode. The heat flux from the plasma to the cathode (and its volt equivalent) at discharge voltages of 4-15 V and discharge currents of 44-81 A, the radial distribution of the emission intensity of gadolinium atoms and singly charged ions in the arc channel at a voltage of 4.3 V, and the plasma electron temperature behind the anode were measured. The average charge of plasma ions at arc voltages of 3.5-8 V and a discharge current of 52 A and the average rate of gadolinium evaporation in the discharge were also determined.

  20. Mechanism of surface modification in the plasma surface interaction in electrical arcs

    CERN Document Server

    Timko, Helga; Djurabekova, Flyura; Nordlund, Kai; Matyash, Konstantin; Schneider, Ralf; Toerklep, Anders; Arnau-Izquierdo, Gonzalo; Descoeudres, Antoine; Calatroni, Sergio; Taborelli, Mauro; Wuensch, Walter

    2010-01-01

    Electrical sparks and arcs are plasma discharges that carry large currents and can strongly modify surfaces. This damage usually comes in the form of micrometer-sized craters and frozen-in liquid on the surface. Using a combination of experiments, plasma and atomistic simulation tools, we now show that the observed formation of deep craters and liquidlike features during sparking in vacuum is explained by the impacts of energetic ions, accelerated under the given conditions in the plasma sheath to kiloelectron volt energies, on surfaces. The flux in arcs is so high that in combination with kiloelectron volt energies it produces multiple overlapping heat spikes, which can lead to cratering even in materials such as Cu, where a single heat spike normally does not.

  1. Mechanism of surface modification in the plasma-surface interaction in electrical arcs

    CERN Document Server

    Timko, H; Nordlund, K; Costelle, L; Matyash, K; Schneider, R; Toerklep, A; Arnau-Izquierdo, G; Descoeudres, A; Calatroni, S; Taborelli, M; Wuensch, W

    2010-01-01

    Electrical sparks and arcs are plasma discharges that carry large currents and can strongly modify surfaces. This damage usually comes in the form of micrometer-sized craters and frozen-in liquid on the surface. Using a combination of experiments, plasma and atomistic simulation tools, we now show that the observed formation of deep craters and liquidlike features during sparking in vacuum is explained by the impacts of energetic ions, accelerated under the given conditions in the plasma sheath to kiloelectron volt energies, on surfaces. The flux in arcs is so high that in combination with kiloelectron volt energies it produces multiple overlapping heat spikes, which can lead to cratering even in materials such as Cu, where a single heat spike normally does not.

  2. Spectroscopic studies of plasma in a carbon arc discharge for synthesis of nanomaterials

    Science.gov (United States)

    Vekselman, Vladislav; Feurer, Matthew; Yeh, Yao-Wen; Stratton, Brentley; Raitses, Yevgeny; LaboratoryPlasma Nanosynthesis Team

    2016-09-01

    An atmospheric pressure arc discharge with graphite electrodes is commonly used for synthesis of carbon nanomaterials such as buckyballs, nanotubes and graphene. In operation, the graphite anode ablates providing a feedstock material for synthesis these carbon nanostructures. Existing models predict that nucleation and growth of these nanomaterials in an arc discharge are governed by spatial distributions of density and temperature of plasma species. Control of these distributions can potentially enable optimization of nanosynthesis processes, to achieve the best combination of synthesis selectivity at the synthesis yield. In this work, we report first detail measurements of spatial distribution of arc plasma parameters obtained with a set of in-situ diagnostics, including optical emission spectroscopy and fast framing imaging. These parameters were measured in low- and high- anode ablation modes. Results of these measurements demonstrate a strong correlation between arc plasma and synthesis processes. This work was supported by U.S. Department of Energy, Office of Science, Basic Sciences, Materials Sciences and Engineering Division.

  3. On Vitrifying Wastes Using a Plasma Arc Torch

    Science.gov (United States)

    2002-08-01

    environmental research and waste management policy. She labored in a milieu of resource shortage , severe time constraints and borrowed facilities...municipal solid waste) a syngas may also be collected during vitrification and either sold or used on site to power the torch itself. Finally, plasma

  4. Plasma ARC Welding of High-Performance-Ship Materials

    Science.gov (United States)

    1979-05-01

    effects of Freon on the material. No mechanical properties were presented for AISI 1020 steel weldments. Abralov and Kostin8 have developed a PAW...Twaoiey SiOW COntroller b. BLOCK DIAGRAM OF CONTROL SYSTEM USING THE LIBHT OUTPUT FROM EFFLUX PLASMA TIME 0 i, 0 : 301 c. OSCTLLOGRAPH RECORDING OF

  5. Nitrogen Fixation by Gliding Arc Plasma: Better Insight by Chemical Kinetics Modelling.

    Science.gov (United States)

    Wang, Weizong; Patil, Bhaskar; Heijkers, Stjin; Hessel, Volker; Bogaerts, Annemie

    2017-03-08

    The conversion of atmospheric nitrogen into valuable compounds, that is, so-called nitrogen fixation, is gaining increased interest, owing to the essential role in the nitrogen cycle of the biosphere. Plasma technology, and more specifically gliding arc plasma, has great potential in this area, but little is known about the underlying mechanisms. Therefore, we developed a detailed chemical kinetics model for a pulsed-power gliding-arc reactor operating at atmospheric pressure for nitrogen oxide synthesis. Experiments are performed to validate the model and reasonable agreement is reached between the calculated and measured NO and NO2 yields and the corresponding energy efficiency for NOx formation for different N2 /O2 ratios, indicating that the model can provide a realistic picture of the plasma chemistry. Therefore, we can use the model to investigate the reaction pathways for the formation and loss of NOx . The results indicate that vibrational excitation of N2 in the gliding arc contributes significantly to activating the N2 molecules, and leads to an energy efficient way of NOx production, compared to the thermal process. Based on the underlying chemistry, the model allows us to propose solutions on how to further improve the NOx formation by gliding arc technology. Although the energy efficiency of the gliding-arc-based nitrogen fixation process at the present stage is not comparable to the world-scale Haber-Bosch process, we believe our study helps us to come up with more realistic scenarios of entering a cutting-edge innovation in new business cases for the decentralised production of fertilisers for agriculture, in which low-temperature plasma technology might play an important role.

  6. Disposal of spent tributylphosphate by gliding arc plasma.

    Science.gov (United States)

    Moussa, David; Brisset, Jean Louis

    2003-08-29

    The gliding arc in humid air is a relevant source of free radicals and strongly oxidising species such as HO* (shown by emission spectroscopy), which are able to degrade organic wastes. This feature was used in a new process for mineralising spent tributylphosphate (TBP) which is an important waste from nuclear industry. The degradation kinetics is examined by monitoring the conversion of TBP into phosphoric acid in a batch reactor. The kinetics exhibits three steps and especially an overall zero-order linear step with a rate of 10 mmol h(-1) at the beginning of the treatment. This zero-order step agrees with a surface oxidation process. After a 13.7h treatment, about 45% of the TBP is converted into inorganic phosphorus compounds, with phosphoric acid as the major product (63% of inorganic phosphorus compounds), and at least 19.5% is not degraded. Dibutylphosphoric acid (HDBP) was identified as the main by-product by a nuclear magnetic resonance technique, infrared spectroscopy and gas chromatography.

  7. Temperature and Nitric Oxide Generation in a Pulsed Arc Discharge Plasma

    Institute of Scientific and Technical Information of China (English)

    T.NAMIHIRA; S.SAKAI; M.MATSUDA; D.WANG; T.KIYAN; H.AKIYAMA; K.OKAMOTO; K.TODA

    2007-01-01

    Nitric oxide (NO) is increasingly being used in medical treatments of high blood pressure,acute respiratory distress syndrome and other illnesses related to the lungs.Currently a NO inhalation system consists of a gas cylinder of N2 mixed with a high concentration of NO.This arrangement is potentially risky due to the possibility of an accidental leak of NO from the cylinder.The presence of NO in the air leads to the formation of nitric dioxide (NO2),which is toxic to the lungs.Therefore,an on-site generator of NO would be highly desirable for medical doctors to use with patients with lung disease.To develop the NO inhalation system without a gas cylinder,which would include a high concentration of NO,NAMIHIRA et al have recently reported on the production of NO from room air using a pulsed arc discharge.In the present work,the temperature of the pulsed arc discharge plasma used to generate NO was measured to optimize the discharge condition.The results of the temperature measurements showed the temperature of the pulsed arc discharge plasma reached about 10,000 K immediately after discharge initiation and gradually decreased over tens of microseconds.In addition,it was found that NO was formed in a discharge plasma having temperatures higher than 9,000 K and a smaller input energy into the discharge plasma generates NO more efficiently than a larger one.

  8. Measurements of 3D slip velocities and plasma column lengths of a gliding arc discharge

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Jiajian; Gao, Jinlong; Ehn, Andreas; Aldén, Marcus; Li, Zhongshan, E-mail: zhongshan.li@forbrf.lth.se, E-mail: alpers@ma.tum.de [Division of Combustion Physics, Lund University, P.O. Box 118, S-221 00 Lund (Sweden); Moseev, Dmitry [Max-Planck-Institut für Plasmaphysik, D-85748 Garching bei München (Germany); FOM Institute DIFFER, 3430 BE Nieuwegein (Netherlands); Kusano, Yukihiro [Department of Wind Energy, Section for Composites and Materials Mechanics, Technical University of Denmark, Risø Campus, Frederiksborgvej 399, DK-4000 Roskilde (Denmark); Salewski, Mirko [Department of Physics, Section for Plasma Physics and Fusion Energy, Technical University of Denmark, DK-2800 Kongens Lyngby (Denmark); Alpers, Andreas, E-mail: zhongshan.li@forbrf.lth.se, E-mail: alpers@ma.tum.de; Gritzmann, Peter; Schwenk, Martin [Zentrum Mathematik, Technische Universität München, D-85747 Garching bei München (Germany)

    2015-01-26

    A non-thermal gliding arc discharge was generated at atmospheric pressure in an air flow. The dynamics of the plasma column and tracer particles were recorded using two synchronized high-speed cameras. Whereas the data analysis for such systems has previously been performed in 2D (analyzing the single camera image), we provide here a 3D data analysis that includes 3D reconstructions of the plasma column and 3D particle tracking velocimetry based on discrete tomography methods. The 3D analysis, in particular, the determination of the 3D slip velocity between the plasma column and the gas flow, gives more realistic insight into the convection cooling process. Additionally, with the determination of the 3D slip velocity and the 3D length of the plasma column, we give more accurate estimates for the drag force, the electric field strength, the power per unit length, and the radius of the conducting zone of the plasma column.

  9. Free fall plasma-arc reactor for synthesis of carbon nanotubes in microgravity

    Science.gov (United States)

    Alford, J. M.; Mason, G. R.; Feikema, D. A.

    2006-07-01

    High temperatures inside the plasma of a carbon arc generate strong buoyancy driven convection which has an effect on the growth and morphology of the single-walled carbon nanotubes (SWNTs). To study the effect of buoyancy on the arc process, a miniature carbon arc apparatus was designed and developed to synthesize SWNTs in a microgravity environment substantially free from buoyant convective flows. An arc reactor was operated in the 2.2 and 5.18s drop towers at the NASA Glenn Research Center. The apparatus employed a 4mm diameter anode and was powered by a portable battery pack capable of providing in excess of 300A at 30V to the arc for the duration of a 5s drop. However, the principal result is that no dramatic difference in sample yield or composition was noted between normal gravity and 2.2 and 5s long microgravity runs. Much longer duration microgravity time is required for SWNT's growth such as the zero-G aircraft, but more likely will need to be performed on the international space station or an orbiting spacecraft.

  10. Melting Phase Relation of Nominally Anhydrous, Carbonated Pelite at Sub-arc Depths and Cycling of Sedimentary Carbon in Subduction Zones

    Science.gov (United States)

    Tsuno, K.; Dasgupta, R.

    2009-12-01

    An important mass transfer process for subduction zone magmatism is the cycling of C-O-H volatiles from subducting slab to arc volcanoes. However, CO2 is known to remain stable in subducting lithologies in the form crystalline carbonates. Mass balance of chemical tracers between slab input and arc output1 and stable isotopic compositions of arc fluids2, on the other hand, suggest that subducting sediments contribute to arc volcanism and arc-flux of CO2 derives primarily from subducting sediments. Therefore, it is important to explore the possible link between sediment contributions to arc volcanism and CO2 release from subducting sediments to mantle wedge. We have investigated, using an end-loaded piston cylinder device, melting relation of a carbonate-bearing, nominally anhydrous pelagic sediment composition at a single pressure of 3 GPa and at temperatures of 900-1350 °C. The starting material (HPLC1) has ~5 wt.% CO2 and corresponds (in H2O-free basis) to a mixture of 10 wt.% pelagic carbonate unit and 90 wt.% overlying hemipelagic mud unit that enter the Central American trench3. The subsolidus assemblage at 900 °C consists of garnet+cpx+K-feldspar+coesite+rutile+ankeritess, whereas just above the solidus (900-1000 °C), carbonatitic melt appears and ankeritess disappears (1000-1100 °C). The appearance of CO2-bearing silicate melt at 1100 °C coincides with the disappearance of K-feldspar and rutile, and the melt coexists with garnet+cpx+coesite/quartz from 1100 to 1300 °C. The liquidus is located >1350 °C, and the sole liquidus phase is quartz. Silicate melt composition evolves systematically from 1100 to 1350 °C with a decrease in SiO2 (65.7 to 59.1 wt.%), Al2O3 (13.5 to 12.4 wt.%), K2O (~5.5 to 2.1 wt.%), and CO2 (~8.5 to 5.2 wt.%), whereas MgO, FeO*, and CaO contents of the melt increase from 0.4 to 2.6 wt.%, 1.5 to 6.7 wt.%, and 2.4 to 8.7 wt.%, respectively. The Na2O content increases from 2.3 to 3.6 wt.% between 1100 and 1200 °C and decreases to 2

  11. Sheared magnetospheric plasma flows and discrete auroral arcs: a quasi-static coupling model

    Directory of Open Access Journals (Sweden)

    M. M. Echim

    2007-02-01

    Full Text Available We consider sheared flows in magnetospheric boundary layers of tangential discontinuity type, forming a structure that is embedded in a large-scale convergent perpendicular electric field. We construct a kinetic model that couples the magnetospheric structure with the topside ionosphere. The contribution of magnetospheric electrons and ionospheric electrons and ions is taken into account into the current-voltage relationship derived for an electric potential monotonically decreasing with the altitude. The solution of the current continuity equation gives the distribution of the ionospheric potential consistent with the given magnetospheric electric potential. The model shows that a sheared magnetospheric flow generates current sheets corresponding to upward field-aligned currents, field-aligned potential drops and narrow bands of precipitating energy, as in discrete auroral arcs. Higher velocity magnetospheric sheared flows have the tendency to produce brighter and slightly broader arcs. An increase in arc luminosity is also associated with enhancements of magnetospheric plasma density, in which case the structures are narrower. Finally, the model predicts that an increase of the electron temperature of the magnetospheric flowing plasma corresponds to slightly wider arcs but does not modify their luminosity.

  12. Mass transfer in the lower crust: Evidence for incipient melt assisted flow along grain boundaries in the deep arc granulites of Fiordland, New Zealand

    Science.gov (United States)

    Stuart, Catherine A.; Piazolo, Sandra; Daczko, Nathan R.

    2016-09-01

    Knowledge of mass transfer is critical in improving our understanding of crustal evolution, however mass transfer mechanisms are debated, especially in arc environments. The Pembroke Granulite is a gabbroic gneiss, passively exhumed from depths of >45 km from the arc root of Fiordland, New Zealand. Here, enstatite and diopside grains are replaced by coronas of pargasite and quartz, which may be asymmetric, recording hydration of the gabbroic gneiss. The coronas contain microstructures indicative of the former presence of melt, supported by pseudosection modeling consistent with the reaction having occurred near the solidus of the rock (630-710°C, 8.8-12.4 kbar). Homogeneous mineral chemistry in reaction products indicates an open system, despite limited metasomatism at the hand sample scale. We propose the partial replacement microstructures are a result of a reaction involving an externally derived hydrous, silicate melt and the relatively anhydrous, high-grade assemblage. Trace element mapping reveals a correlation between reaction microstructure development and bands of high-Sr plagioclase, recording pathways of the reactant melt along grain boundaries. Replacement microstructures record pathways of diffuse porous melt flow at a kilometer scale within the lower crust, which was assisted by small proportions of incipient melt providing a permeable network. This work recognizes melt flux through the lower crust in the absence of significant metasomatism, which may be more common than is currently recognized. As similar microstructures are found elsewhere within the exposed Fiordland lower crustal arc rocks, mass transfer of melt by diffuse porous flow may have fluxed an area >10,000 km2.

  13. Plasma centrifuge with vacuum arc discharge applied to the separation of stable isotopes

    Science.gov (United States)

    Delbosco, Edson

    1989-09-01

    The results of a vacuum-arc plasma centrifuge experiment are described. A plasma centrifuge is an apparatus where a plasma column is produced due to the interaction of an electric current with an externally applied magnetic field, vector J x vector B. Among the applications of a rotating plasma, this work deals particularly with its utilization in an isotope enrichment device. The main characteristics of the plasma produced in this experiment are presented, with special attention to the plasma column rotation and the isotope enrichment. The analysis of the results is performed using a fluid model for a completely ionized rigid body rotating plasma column in steady state equilibrium. The main results are: (1) rotation frequency of the plasma column in the range 2 x (exp 4) to 3 x 10 (exp 5) rad/s; (2) enrichment of 10 to 30 pct for the magnesium isotopes, and 290 to 490 pct for the carbon-13 isotope; (3) rigid body rotation of the plasma column only for radii smaller than the characteristic radius of the plasma column, r(sub e); (4) linear dependence of the rotation frequency upon the magnetic field strength only for r is less than r(sub e); (5) existence of an optimum value of the magnetic field for maximum enrichment; and (6) dependence of the rotation frequency upon the inverse of the atomic mass.

  14. Experimental and theoretical determination of the efficiency of a sub-atmospheric flowing high power cascaded arc hydrogen plasma source

    NARCIS (Netherlands)

    Vijvers, W. A. J.; D.C. Schram,; Shumack, A. E.; Cardozo, N. J. L.; Rapp, J.; van Rooij, G. J.

    2010-01-01

    Cascaded arc plasma sources with channel diameters between 4 and 8mm were experimentally investigated at discharge currents up to 900A and hydrogen (H-2) flow rates up to 10 slm. Pressure measurements at the arc exit showed that the heavy particle temperature in the discharge channel was about 0.8 e

  15. Experimental Study and Optimisation of Mrr In CNC Plasma ARC Cutting

    Directory of Open Access Journals (Sweden)

    Gurwinder Singh

    2015-06-01

    Full Text Available The research and development in the precise and accurate machining technology of hard metals (Ferrous, nonferrous and glass etc is gaining much importance in the industry since last many years. Due to the tremendous competition and cost factor, the non-conventional machining technology is becoming the first choice of the engineers and technicians. In this era of advanced technological processes the CNC plasma arc machining is gaining tremendous ground in the industry. It is much more capable of producing best finished, high accurate machining of very complicated non-symmetrical profile in no time. The main objective and targets of this practical experiment is based to achieve the best possible setting and parameters of operation on a CNC plasma arc machine to achieving speedy work i.e. Maximum material removal rate.

  16. Numerical Analysis of the Arc Plasma in a Simplified Low-voltage Circuit Breaker Chamber with Ferromagnetic Materials

    Institute of Scientific and Technical Information of China (English)

    Wu Yi; Rong Mingzhe; Yang Qian; Hu Guangxia

    2005-01-01

    This paper is devoted to the simulation of the arc plasma in a simplified low-voltage circuit breaker chamber. Based on a group of coupled governing equations, a three-dimensional (3-D) arc plasma model is built and solved by a modified commercial code. Firstly, this paper presents a solution of the stationary state of the arc plasma and discusses the distribution of some parameters throughout the chamber. Secondly, with the ferromagnetic materials included,the balance of the stationary state is broken and a transient course is calculated. In light of the simulation results, the temperature distribution sequence, the arc motion and the plasma jet are then described and analyzed in detail.

  17. Ascent Rates from Melt Embayments: Insights into the Eruption Dynamics of Arc Volcanoes

    Science.gov (United States)

    Ruprecht, P.; Lloyd, A. S.; Hauri, E.; Rose, W. I.; Gonnermann, H. M.; Plank, T. A.

    2014-12-01

    A significant fraction of the magma that is added from the mantle to the subvolcanic plumbing system ultimately erupts at the surface. The initial volatile content of the magmas as well as the interplay between volatile loss and magma ascent plays a significant role in determining the eruption style (effusive versus explosive) as well as the magnitude of the eruption. The October 17, 1974 sub-Plinian eruption of Volcán de Fuego represents a particularly well-characterized system in terms of volatile content and magma chemistry to investigate the relation between initial water content of the magmas and the ascent rate. By modeling volatile element distribution in melt embayments through diffusion and degassing during ascent we can estimate magma ascent from the storage region in the crust to the surface. The novel aspect is the measurement of concentration gradients multiple volatile elements (in particular CO2, H2O, S) at fine-scale (5-10 μm) using the NanoSIMS. The wide range in diffusivity and solubility of these different volatiles provides multiple constraints on ascent timescales over a range of depths. H2O, CO2, and S all decrease toward the embayment outlet bubble documenting the loss of H2O and CO2 compared to an extensive melt inclusion suite from the same day of the eruption. The data is best described by a two-stage model. At high pressure (>145 MPa) decompression is slow (0.05- 0.3 MPa/s) and CO2 is bled off predominantly. At shallow levels decompression accelerates to 0.3-0.5 MPa/s at the point of H2O exsolution, which strongly affects the buoyancy of the ascending magma. The magma ascent rates presented are among the first for explosive basaltic eruptions and demonstrate the potential of the embayment method for quantifying magmatic timescales associated with eruptions of different vigor. [1] Lloyd et al. (2014) JVGR, http://dx.doi.org/10.1016/j.jvolgeores.2014.06.002

  18. High-current lanthanum-hexaboride electron emitter for a quasi-stationary arc plasma generator

    Energy Technology Data Exchange (ETDEWEB)

    Davydenko, V. I., E-mail: V.I.Davydenko@inp.nsk.su; Ivanov, A. A., E-mail: A.A.Ivanov@inp.nsk.su; Shul’zhenko, G. I. [Russian Academy of Sciences, Budker Institute of Nuclear Physics, Siberian Branch (Russian Federation)

    2015-11-15

    A high-current electron emitter on the basis of lanthanum hexaboride is developed for quasi-stationary arc plasma generators of ion sources. The emitter consists of a set of LaB{sub 6} washers interleaved with washers made of thermally extended graphite. The emitter is heated by the current flowing through the graphite washers. The thermal regime of emitter operation during plasma generation is considered. The emitter has been successfully used in the ion sources of the diagnostic injectors of fast hydrogen atomic beams.

  19. Measurements of 3D slip velocities and plasma column lengths of a gliding arc discharge

    DEFF Research Database (Denmark)

    Zhu, Jiajian; Gao, Jinlong; Ehn, Andreas;

    2015-01-01

    A non-thermal gliding arc discharge was generated at atmospheric pressure in an air flow. The dynamics of the plasma column and tracer particles were recorded using two synchronized high-speed cameras. Whereas the data analysis for such systems has previously been performed in 2D (analyzing......, gives more realistic insight into the convection cooling process. Additionally, with the determination of the 3D slip velocity and the 3D length of the plasma column, we give more accurate estimates for the drag force, the electric field strength, the power per unit length, and the radius...

  20. Monitoring Temperature in High Enthalpy Arc-heated Plasma Flows using Tunable Diode Laser Absorption Spectroscopy

    Science.gov (United States)

    Martin, Marcel Nations; Chang, Leyen S.; Jeffries, Jay B.; Hanson, Ronald K.; Nawaz, Anuscheh; Taunk, Jaswinder S.; Driver, David M.; Raiche, George

    2013-01-01

    A tunable diode laser sensor was designed for in situ monitoring of temperature in the arc heater of the NASA Ames IHF arcjet facility (60 MW). An external cavity diode laser was used to generate light at 777.2 nm and laser absorption used to monitor the population of electronically excited oxygen atoms in an air plasma flow. Under the assumption of thermochemical equilibrium, time-resolved temperature measurements were obtained on four lines-of-sight, which enabled evaluation of the temperature uniformity in the plasma column for different arcjet operating conditions.

  1. Contamination due to memory effects in filtered vacuum arc plasma deposition systems

    CERN Document Server

    Martins, D R; Verdonck, P; Brown, I G

    2002-01-01

    Thin film synthesis by filtered vacuum arc plasma deposition is a widely used technique with a number of important emerging technological applications. A characteristic feature of the method is that during the deposition process not only is the substrate coated by the plasma, but the plasma gun itself and the magnetic field coil and/or vacuum vessel section constituting the macroparticle filter are also coated to some extent. If then the plasma gun cathode is changed to a new element, there can be a contamination of the subsequent film deposition by sputtering from various parts of the system of the previous coating species. We have experimentally explored this effect and compared our results with theoretical estimates of sputtering from the SRIM (Stopping and Range of Ions in Matter) code. We find film contamination of order 10-4 - 10-3, and the memory of the prior history of the deposition hardware can be relatively long-lasting.

  2. Melting and spheroidization of hexagonal boron nitride in a microwave-powered, atmospheric pressure nitrogen plasma `

    Energy Technology Data Exchange (ETDEWEB)

    Gleiman, S. S. (Seth S.); Phillips, J. (Jonathan)

    2001-01-01

    We have developed a method for producing spherically-shaped, hexagonal phase boron nitride (hBN) particles of controlled diameter in the 10-100 micron size range. Specifically, platelet-shaped hBN particles are passed as an aerosol through a microwave-generated, atmospheric pressure, nitrogen plasma. In the plasma, agglomerates formed by collisions between input hBN particles, melt and forms spheres. We postulate that this unprecedented process takes place in the unique environment of a plasma containing a high N-atom concentration, because in such an environment the decomposition temperature can be raised above the melting temperature. Indeed, given the following relationship [1]: BN{sub (condensed)} {leftrightarrow} B{sub (gas)} + N{sub (gas)}. Standard equilibrium thermodynamics indicate that the decomposition temperature of hBN is increased in the presence of high concentrations of N atoms. We postulate that in our plasma system the N atom concentration is high enough to raise the decomposition temperature above the (undetermined) melting temperature. Keywords Microwave plasma, boron nitride, melting, spherical, thermodynamics, integrated circuit package.

  3. Water content, δD and δ11B tracking in the Vanuatu arc magmas (Aoba Island): Insights from olivine-hosted melt inclusions

    Science.gov (United States)

    Métrich, Nicole; Deloule, Etienne

    2014-10-01

    Ion microprobe measurements of H and B isotopic ratios and H2O, B and trace element contents are reported here for a series of melt inclusions typical of alkaline basalts of Aoba Island in the central part of Vanuatu arc (Southwestern Pacific). The melt inclusions, hosted in olivine Fo86-90, display large ranges in trace element concentrations and hydrogen (δD from - 48.2 to + 61.7‰) and boron (δ11B from - 11.9 to + 6.4‰) isotopic compositions. The high deuterium enrichment (δD ≥ 0‰) observed in a small subset of melt inclusions requires a proton diffusion loss through the olivine network, in addition to late-stage magma interactions with aqueous saline fluids. These melt inclusions are therefore not considered as representative of the magma from which the olivine grew. In most melt inclusions, positive correlations between H2O, K2O, Ba and Sr lead us to determine the K2O/H2O (1.5 ± 0.2), H2O/Ba (46 ± 3 × 10- 4) and H2O/Sr (29 ± 2 × 10- 4) ratios of Aoba basalts. Overall correlations between δ11B, B/Nb, and B/Nd testify to the mixing between slab-derived fluids, preferentially enriched in δ11B and fluid mobile elements and a relatively depleted MORB-type mantle wedge beneath Aoba Island. Heavy δ11B (on average 5.4 ± 0.7‰) indicate slab-derived fluids, possibly involving serpentine, which would have a mean δD value of - 28.4 ± 7‰. The chemical and isotopic variability recorded by Aoba magmas (melt inclusions) is consistent with the geodynamic context of ridge-arc collision in the central segment of Vanuatu arc.

  4. Simultaneous effect of mechanical alloying and arc-melting processes in the microstructure and hardness of an AlCoFeMoNiTi high-entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Baldenebro-Lopez, F.J. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Herrera-Ramírez, J.M. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Arredondo-Rea, S.P. [Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Gómez-Esparza, C.D. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Martínez-Sánchez, R., E-mail: roberto.martinez@cimav.edu.mx [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico)

    2015-09-15

    Highlights: • Multi-component systems of AlCoFeMoNiTi were produced by mechanical alloying. • Consolidated samples were fabricated by two different processing routes, sintering and arc melting. • Effect of routes of consolidation on microstructural evolution and microhardness is reported. • High hardness values are found in consolidated samples. • Alloying elements, grain size, and precipitates have a high effect on microhardness. - Abstract: A nanostructured AlCoFeMoNiTi high entropy alloy was synthesized through the mechanical alloying process. Bulk samples were obtained by two different routes to compare the microstructural evolution and hardness behavior: sintering and arc melting. Through electron microscopy analyses the formation of Mo-rich and Ti-rich phases were identified in the melted sample, while Ti-rich nano-precipitates were observed in the sintered sample. A higher microhardness value was achieved on the sintered sample than for the melted sample. The disadvantage of porosity in the sintered sample in comparison to the melted one was overcome by the hardening effect produced by the mechanical alloying.

  5. Formation of NOx precursors during Chinese pulverized coal pyrolysis in an arc plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Wei-ren Bao; Jin-cao Zhang; Fan Li; Li-ping Chang [Taiyuan University of Technology, Taiyuan (China). Key Laboratory of Coal Science and Technology

    2007-08-15

    The formation of NOx precursors (HCN and NH{sub 3}) from the pyrolysis of several Chinese pulverized coals in an arc plasma jet was investigated through both thermodynamic analysis of the C-H-O-N system and experiments. Results of thermodynamic analysis show that the dominant N-containing gaseous species is HCN together with a small amount of ammonia above the temperature of 2000 K. The increase of H content advances the formation of HCN and NH{sub 3}, but the yields of HCN and NH{sub 3} are decreased with a high concentration of O in the system. These results are accordant with the experimental data. The increasing of input power promotes the formation of HCN and NH{sub 3} from coal pyrolysis in an arc plasma jet. Tar-N is not formed during the process. The yield of HCN changes insignificantly with the changing of the residence time of coal particles in the reactor, but that of NH{sub 3} decreases as residence times increase because of the relative instability at high temperature. Adsorption and gasification of CO{sub 2} on the coal surface also can restrain the formation of HCN and NH{sub 3} compare to the results in an Ar plasma jet. Yields of HCN and NH{sub 3} are sensitive to the coal feeding rate, indicating that NOx precursors could interact with the nascent char to form other N-containing species. The formation of HCN and NH{sub 3} during coal pyrolysis in a H{sub 2}/Ar plasma jet are not dependent on coal rank. The N-containing gaseous species is released faster than others in the volatiles during coal pyrolysis in an arc plasma jet, and the final nitrogen content in the char is lower than that in the parent coal, which it is independent of coal type. 16 refs., 9 figs., 1 tab.

  6. Characterization of plasma chemistry and ion energy in cathodic arc plasma from Ti-Si cathodes of different compositions

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, A. O.; Zhirkov, I.; Dahlqvist, M.; Jensen, J.; Hultman, L.; Rosen, J. [Thin Film Physics Division, Department of Physics, Chemistry and Biology (IFM), Linkoeping University, SE-581 83 Linkoeping (Sweden)

    2013-04-28

    Arc plasma from Ti-Si compound cathodes with up to 25 at. % Si was characterized in a DC arc system with respect to chemistry and charge-state-resolved ion energy. The plasma ion composition showed a lower Si content, diverging up to 12 at. % compared to the cathode composition, yet concurrently deposited films were in accordance with the cathode stoichiometry. Significant contribution to film growth from neutrals is inferred besides ions, since the contribution from macroparticles, estimated by scanning electron microscopy, cannot alone account for the compositional difference between cathode, plasma, and film. The average ion charge states for Ti and Si were higher than reference data for elemental cathodes. This result is likely related to TiSi{sub x} phases of higher cohesive energies in the compound cathodes and higher effective electron temperature in plasma formation. The ion energy distributions extended up to {approx}200 and {approx}130 eV for Ti and Si, respectively, with corresponding average energies of {approx}60 and {approx}30 eV. These averages were, however, not dependent on Si content in the cathode, except for 25 at. % Si where the average energies were increased up to 72 eV for Ti and 47 eV for Si.

  7. Development of Energy Efficient, Multi-Channel, Pulsed Plasma Generator for High-Speed Flow Control by Localized Arc Filament Plasma Actuators Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The research team at The Ohio State University has been developing technologies to suppress jet noise using localized arc filament plasma actuators and are in the...

  8. Plasma electrolytic treatment of products after selective laser melting

    Science.gov (United States)

    Kashapov, L. N.; Kashapov, N. F.; Kashapov, R. N.; Denisov, D. G.

    2016-01-01

    The aim of the work was to study the possibilities of plasma electrolytic treatment for cleaning surfaces of metal products obtained by the SLM-technology. We found that the most effective cleaning from the large alloy particles occurs in the "hydrodynamic" mode, when the occurrence of hydrodynamic pulses observed. Further smoothing of irregularities eliminated by a stable burning of discharge in vapor shell. Analysis the morphology of the surface of difficult specialized products, such as crown conical gears, after plasma hydrodynamic treatment showed efficiency and advantages in comparison to conventional methods of final cleaning such as shot blasting.

  9. Characteristics of the Ti1.27Fe + 11 wt.% Ni Composite Obtained by Arc Melting and Ball Milling

    Directory of Open Access Journals (Sweden)

    J. Bonifacio-Martínez

    2013-01-01

    Full Text Available The Ti1.27Fe + 11 wt.% Ni composite synthesized by arc melting and ball milling and its possible use in hydrogen storage were studied. First the intermetallic Ti1.27Fe was obtained from elemental powders of Ti and Fe by using the arc melting in argon atmosphere and was cracked in a reactor, after that nickel powder was added to the Ti1.27Fe alloy before the milling. The mixture was subjected to high-energy ball milling to produce the Ti1.27Fe/Ni composite. Nanocrystalline phases Ti1.27Fe + Ni were observed after 5 h of milling. Hydrogenation results indicated that in the first cycle of hydriding the maximum amount of hydrogen release was 2.10 wt.% for the composite at 100∘C, under hydrogen pressure of 0.8 MPa and without prior activation.

  10. Preparation of carbon nanoparticles by plasma arc discharge under fluidized dynamic equilibrium

    Science.gov (United States)

    Wang, F.; Sun, D. L.; Hong, R. Y.; Kumar, M. R.

    2016-06-01

    Continuous preparation of carbon nanoparticles by dielectric barrier discharge (DBD)-induced non-thermal plasma arc discharge with large spacing in a modified fluidized bed is presented. Discharge arc is generated via the inducement of DBD which provides conductive media in order to realize a large spacing arc discharge. Three kinds of flow conditions defined as full circulation, fluidized dynamic equilibrium, and full collection are determined by the relationship of critical fluidized velocity and the real gas velocity after some modification of the fluidized bed. Movement model of carbon nanoparticles has been proposed to illustrate the flow conditions. A visualized and comprehensive refinement of aggregating processes has been exhibited and proved by high-resolution transmission electron microscopy. Simplified equivalent electrical conductive model of the arc discharge system is successful to generally and perspicuously figure out the discharge process which is impeded by the generated carbon nanoparticles. Effects of flow conditions and flow ratio of carrier gas/carbon source on morphology and yield of nanoparticles have been analyzed by morphology observation and yield calculation along with modeling the process.

  11. Plasma arc cutting optimization parameters for aluminum alloy with two thickness by using Taguchi method

    Science.gov (United States)

    Abdulnasser, B.; Bhuvenesh, R.

    2016-07-01

    Manufacturing companies define the qualities of thermal removing process based on the dimension and physical appearance of the cutting material surface. The surface roughness of the cutting area for the material and the material removal rate being removed during the manual plasma arc cutting process were importantly considered. Plasma arc cutter machine model PS-100 was used to cut the specimens made from aluminium alloy 1100 manually based on the selected parameters setting. Two different thicknesses of specimens, 3mm and 6mm were used. The material removal rate (MRR) was measured by determining the difference between the weight of specimens before and after the cutting process. The surface roughness (Ra) was measured by using MITUTOYO CS-3100 machine and analysis was conducted to determine the average roughness (Ra) value, Taguchi method was utilized as an experimental layout to obtain MRR and Ra values. The results indicate that the current and cutting speed is the most significant parameters, followed by the arc gap for both rate of material removal and surface roughness.

  12. Improved Wear Resistance of Low Carbon Steel with Plasma Melt Injection of WC Particles

    Science.gov (United States)

    Liu, Aiguo; Guo, Mianhuan; Hu, Hailong

    2010-08-01

    Surface of a low carbon steel Q235 substrate was melted by a plasma torch, and tungsten carbide (WC) particles were injected into the melt pool. WC reinforced surface metal matrix composite (MMC) was synthesized. Dry sliding wear behavior of the surface MMC was studied and compared with the substrate. The results show that dry sliding wear resistance of low carbon steel can be greatly improved by plasma melt injection of WC particles. Hardness of the surface MMC is much higher than that of the substrate. The high hardness lowers the adhesion and abrasion of the surface MMC, and also the friction coefficient of it. The oxides formed in the sliding process also help to lower the friction coefficient. In this way, the dry sliding wear resistance of the surface MMC is greatly improved.

  13. Cathodic arcs

    Energy Technology Data Exchange (ETDEWEB)

    Anders, Andre

    2003-10-29

    Cathodic arc plasma deposition has become the technology of choice for hard, wear and corrosion resistant coatings for a variety of applications. The history, basic physics of cathodic arc operation, the infamous macroparticle problem and common filter solutions, and emerging high-tech applications are briefly reviewed. Cathodic arc plasmas standout due to their high degree of ionization, with important consequences for film nucleation, growth, and efficient utilization of substrate bias. Industrial processes often use cathodic arc plasma in reactive mode. In contrast, the science of arcs has focused on the case of vacuum arcs. Future research directions include closing the knowledge gap for reactive mode, large area coating, linear sources and filters, metal plasma immersion process, with application in high-tech and biomedical fields.

  14. Rocket measurements within a polar cap arc - Plasma, particle, and electric circuit parameters

    Science.gov (United States)

    Weber, E. J.; Ballenthin, J. O.; Basu, S.; Carlson, H. C.; Hardy, D. A.; Maynard, N. C.; Kelley, M. C.; Fleischman, J. R.; Pfaff, R. F.

    1989-01-01

    Results are presented from the Polar Ionospheric Irregularities Experiment (PIIE), conducted from Sondrestrom, Greenland, on March 15, 1985, designed for an investigation of processes which lead to the generation of small-scale (less than 1 km) ionospheric irregularities within polar-cap F-layer auroras. An instrumented rocket was launched into a polar cap F layer aurora to measure energetic electron flux, plasma, and electric circuit parameters of a sun-aligned arc, coordinated with simultaneous measurements from the Sondrestrom incoherent scatter radar and the AFGL Airborne Ionospheric Observatory. Results indicated the existence of two different generation mechanisms on the dawnside and duskside of the arc. On the duskside, parameters are suggestive of an interchange process, while on the dawnside, fluctuation parameters are consistent with a velocity shear instability.

  15. Rotational and Vibrational Temperatures of Atmospheric Double Arc Argon-Nitrogen Plasma

    Institute of Scientific and Technical Information of China (English)

    YAN Jian-Hua; TU Xin; MA Zeng-Yi; CEN Ke-Fa; B.G.Chéron

    2007-01-01

    The spectroscopic technique is employed to study the emission of atmospheric argon-nitrogen plasma jet generated by an original dc double anode plasma torch. The molecular bands of the N(+2) first negative system are observed at the torch exit and chosen to evaluate the rotational and vibrational temperatures in comparison with the simulated spectra. The excitation temperature (Texc≈9600 K) is determined from the Boltzmann plot method. The results show that the rotational, vibrational, electron and kinetic temperatures are in good agreement with one another, which indicates that the core region of atmospheric double arc argon-nitrogen plasma jet at the torch exit is close to the local thermodynamic equilibrium state under our experimental conditions.

  16. Plasma Processing of Materials

    Science.gov (United States)

    1985-02-22

    Manchester, N.H. 1983. Private communication. 5. Camacho , S. L. 1983. Plasma melting experience with the PEC transferred arc torch. Paper presented...Electrotechnology. Ann Arbor: Ann Arbor Science Publishers, Butterworth Group. 18. Camacho , B. 1983. Plasma arc torches fog industrial applications. Paper presented...Oxidizing (e.g., by plasma anodization), nitriding, carbiding, and siliciding of metal or semiconductor surfaces are examples [2). a Etching--Atom-rby-atom

  17. Cathodic arcs

    OpenAIRE

    Anders, Andre

    2003-01-01

    Cathodic arc plasma deposition has become the technology of choice for hard, wear and corrosion resistant coatings for a variety of applications. The history, basic physics of cathodic arc operation, the infamous macroparticle problem and common filter solutions, and emerging high-tech applications are briefly reviewed. Cathodic arc plasmas stand out due to their high degree of ionization, with important consequences for film nucleation, growth, and efficient utilization of substrate bia...

  18. Performance of water and hybrid stabilized electric arcs: the impact of dependence of radiation losses and plasma density on pressure

    Science.gov (United States)

    Jeništa, J.; Bartlová, M.; Aubrecht, V.

    2006-10-01

    Processes in the worldwide unique type of thermal plasma generator with water vortex stabilization and combined stabilization of arc by argon flow and water vortex have been numerically studied. Two-dimensional axisymmetric numerical model assumes laminar and compressible plasma flow in the state of local thermodynamic equilibrium. The calculation domain includes the arc discharge area between the near-cathode region and the outlet nozzle of the plasma torch. Radiation losses from the arc are calculated by the partial characteristics method for atmospheric pressure water and argon-water discharges. Thermal, electrical and fluid-dynamic characteristics of such arcs have been studied for the range of currents 150÷600 A under the assumption that radiation losses and plasma density depend linearly on pressure. It was proved that, taking this dependence into account, plasma velocity decrease while power losses from the arc by radiation and radial conduction increase with current. Outlet plasma temperature as well as electric potential drop remain practically unchanged.

  19. Comparative study of the microstructures and mechanical properties of direct laser fabricated and arc-melted Al{sub x}CoCrFeNi high entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Joseph, Jithin, E-mail: jithin@deakin.edu.au [Institute for Frontier Materials, Deakin University, Waurn Ponds 3216 (Australia); Jarvis, Tom; Wu, Xinhua [Monash Centre for Additive Manufacturing, Monash University, Clayton 3168 (Australia); Stanford, Nicole; Hodgson, Peter; Fabijanic, Daniel Mark [Institute for Frontier Materials, Deakin University, Waurn Ponds 3216 (Australia)

    2015-05-01

    High entropy alloys (HEA) are a relatively new metal alloy system that have promising potential in high temperature applications. These multi-component alloys are typically produced by arc-melting, requiring several remelts to achieve chemical homogeneity. Direct laser fabrication (DLF) is a rapid prototyping technique, which produces complex components from alloy powder by selectively melting micron-sized powder in successive layers. However, studies of the fabrication of complex alloys from simple elemental powder blends are sparse. In this study, DLF was employed to fabricate bulk samples of three alloys based on the Al{sub x}CoCrFeNi HEA system, where x was 0.3, 0.6 and 0.85 M fraction of Al. This produced FCC, FCC/BCC and BCC crystal structures, respectively. Corresponding alloys were also produced by arc-melting, and all microstructures were characterised and compared longitudinal and transverse to the build/solidification direction by x-ray diffraction, glow discharge optical emission spectroscopy and scanning electron microscopy (EDX and EBSD). Strong similarities were observed between the single phase FCC and BCC alloys produced by both techniques, however the FCC/BCC structures differed significantly. This has been attributed to a difference in the solidification rate and thermal gradient in the melt pool between the two different techniques. Room temperature compression testing showed very similar mechanical behaviour and properties for the two different processing routes. DLF was concluded to be a successful technique to manufacture bulk HEA's.

  20. Fabrication of TiC-Reinforced Composites by Vacuum Arc Melting: TiC Mode of Reprecipitation in Different Molten Metals and Alloys

    Science.gov (United States)

    Karantzalis, A. E.; Arni, Z.; Tsirka, K.; Evangelou, A.; Lekatou, A.; Dracopoulos, V.

    2016-08-01

    TiC crystals were developed and grown through a melt dissolution and reprecipitation mechanism, in different alloy matrices (pure Fe, 316L, Fe-22 at.%Al, Ni-25at.%Al, and pure Co) through the use of Vacuum Arc Melting (VAM) process. The TiC surfaces exhibit a characteristic faceted mode of growth which is explained in terms of classic nucleation and crystal growth theories and is related with the well-known Jackson factor of crystal growth. Different morphologies of the finally solidified TiC grains are observed (dendritic, radially grown, isolated blocky crystals, particle clusters), the establishment of which may be most likely related with solidification progress, cooling rate, and melt compositional considerations. An initial, rough and qualitative phase identification shows a variety of compounds, and the attempts to define specific phase crystallographic-orientational relationships led to rather random results.

  1. Influence of residual plasma drift velocity on the post-arc sheath expansion of vacuum circuit breakers

    Science.gov (United States)

    Mo, Yongpeng; Shi, Zongqian; Bai, Zhibin; Jia, Shenli; Wang, Lijun

    2016-05-01

    The residual plasma in the inter-contact region of a vacuum circuit breaker moves towards the post-arc cathode at current zero, because the residual plasma mainly comes from the cathode spots during the arc burning process. In the most previous theoretical researches on the post-arc sheath expansion process of vacuum circuit breakers, only the thermal motion of residual plasma was taken into consideration. Alternately, the residual plasma was even assumed to be static at the moment of current zero in some simplified models. However, the influence of residual plasma drift velocity at current zero on the post-arc sheath expansion process was rarely investigated. In this paper, this effect is investigated by a one-dimensional particle-in-cell model. Simulation results indicate that the sheath expands slower with higher residual plasma drift velocity in the initial sheath expansion stage. However, with the increase of residual plasma drift velocity, the overall plasma density in the inter-contact region decreases faster, and the sheath expansion velocity increases earlier. Consequently, as a whole, it needs shorter time to expel the residual plasma from the inter-contact region. Furthermore, if the residual plasma drift velocity is high enough, the sheath expansion process ceases before it develops to the post-arc anode. Besides, the influence of the collisions between charges and neutrals is investigated as well in terms of the density of metal vapor. It shows that the residual plasma drift velocity takes remarkable effect only if the density of the metal vapor is relatively low, which corresponds to the circumstance of low-current interruptions.

  2. Investigation of firing properties of a vacuum arcs triggered by plasma injection

    Energy Technology Data Exchange (ETDEWEB)

    Bernardet, H.; Godechot, X.; Riviere, C. [SODERN, Limeil-Brevannes (France)

    1996-08-01

    The firing characteristic of a vacuum arc, by means of plasma injection, is described. In this method, a plasma, created from a trigger device, plumes away to the space between the cathode and anode. As the plasma is quasi-neutral, the electrostatic field is concentrated across the sheath at the surface of the cathode, thus, creating a high electrical field. As a result, a vacuum arc fires between the cathode and anode. The authors have investigated the firing rate as a function of the trigger cathode distance, trigger current, the anode-cathode distance and voltage. They found a firing rate between 90 to 100% for a trigger current in the range of 400-1200 A, the trigger pulse length was 4 ps, and the trigger-cathode distance was 1.6 to 3.6 cm. The anode cathode gap length changes the firing rate to a low extent for values between 2 to 5 cm. The anode cathode voltage do not change the firing rate. The effect of a magnetic field applied axially over the trigger have also been investigated. Using a version of a highly reliable trigger, the authors were able to deposit stainless steel, copper, carbon and molybdenum, thin films.

  3. Ultra-small platinum and gold nanoparticles by arc plasma deposition

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang Hoon, E-mail: kim_sh@kist.re.kr [Center for Materials Architecturing, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Jeong, Young Eun; Ha, Heonphil; Byun, Ji Young [Center for Materials Architecturing, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Kim, Young Dok [Department of Chemistry, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of)

    2014-04-01

    Highlights: • Ultra-small (<2 nm) and bigger platinum and gold nanoparticles were produced by arc plasma deposition (APD). • Size and coverage of deposited nanoparticles were easily controlled with APD parameters. • Crystalline structures of deposited nanoparticles emerged only when the particle size was bigger than ∼2 nm. - Abstract: Ultra-small (<2 nm) nanoparticles of platinum and gold were produced by arc plasma deposition (APD) in a systematic way and the deposition behavior was studied. Nanoparticles were deposited on two dimensional amorphous carbon and amorphous titania thin films and characterized by transmission electron microscopy (TEM). Deposition behavior of nanoparticles by APD was studied with discharge voltage (V), discharge condenser capacitance (C), and the number of plasma pulse shots (n) as controllable parameters. The average size of intrinsic nanoparticles generated by APD process was as small as 0.9 nm and deposited nanoparticles began to have crystal structures from the particle size of about 2 nm. V was the most sensitive parameter to control the size and coverage of generated nanoparticles compared to C and n. Size of APD deposited nanoparticles was also influenced by the nature of evaporating materials and substrates.

  4. Abrupt change in magma generation processes across the Central American arc in southeastern Guatemala: flux-dominated melting near the base of the wedge to decompression melting near the top of the wedge

    Science.gov (United States)

    Walker, J. A.; Carr, M. J.; Patino, L. C.; Johnson, C. M.; Feigenson, M. D.; Ward, R. L.

    1995-07-01

    Lavas erupted behind the volcanic front in southeastern Guatemala have many important distinctions from lavas erupted on the volcanic front. These include: generally higher MgO, Nb, Sr, TiO2, and rare earth element concentrations; higher La/Yb and Nb/Y ratios; and lower Ba/La, La/Nb, Ba/Zr and Zr/Nb ratios. These major and trace element distinctions are caused by reduced fractionation during ascent and storage in the crust, lower degrees of melting in the source, and greatly reduced contributions from the subducted Cocos plate in the source. In addition, because all of these important distinctions are even borne in lavas erupted within 20 km of the front, there is little apparent petrogenetic continuity between front and behind-the-front magmas. What little geochemical continuity exists is in radiogenic isotopes: 143Nd/144Nd falls across the arc, Pb isotopic ratios (except 206Pb/204Pb) rise across the arc, and 87Sr/86Sr rise across the arc after an initial discontinuity within 20 km of the front. These continuous across-arc changes in radiogenic isotopes are caused by increased contamination with older, more isotopically disparate rocks, away from the front. Once the effects of crustal contamination are removed, the remaining isotopic variability behind the front is non-systematic and reflects the inherent isotopic heterogeneity of the source, the mantle wedge. Geochemical disconnection in southeastern Guatemala suggests that behind-the-front magmas are produced by decompression melting near the top of the wedge, not by flux-dominated melting near the base of the wedge.

  5. Cell adhesion property of cathodic arc plasma deposited CrN thin film

    Science.gov (United States)

    Kim, Sun Kyu; Pham, Vuong Hung

    2009-09-01

    The interaction between human osteoblast cells and CrN thin film was studied in vitro. CrN thin films were produced by cathodic arc plasma deposition. The surface was characterized by atomic force microscopy. Cell adhesion on the coatings was assessed by MTT assay and visualization. Cell cytoskeleton organization was studied by analyzing microtubule and actin cytoskeleton organization. Focal contact adhesion was monitored by analyzing vinculin density. The study found that the CrN thin film is a potential candidate as a protective coating on implantable devices that require minimal cellular adhesion.

  6. Fabrication and characterization of TiN nanocomposite powders fabricated by DC arc-plasma method

    Energy Technology Data Exchange (ETDEWEB)

    Kaneko, K., E-mail: kaneko@zaiko.kyushu-u.ac.j [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); JST-CREST (Japan); Kitawaki, K. [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Sadayama, S. [FEI Company Japan Ltd., NSS-II Bldg 1F, 13-34 Kohnan 2-chome, Minato-ku, Tokyo 108-0075 (Japan); Razavi, H. [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Hernandez-Garrido, J.C.; Midgley, P.A. [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ (United Kingdom); Okuyama, H.; Uda, M. [Nano Ceramics Center, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Sakka, Y. [Nano Ceramics Center, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan); WPI Center for MANA, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

    2010-03-04

    TiN nanocomposite powders with various morphologies were synthesized by DC arc-plasma method from Ti-Si ingot under N{sub 2}-H{sub 2}-Ar atmosphere. Microstructures of powders were characterized by powder X-ray diffraction method and transmission electron microscopy with compositional analysis, then morphologies by three-dimensional electron tomography. It was found that the powders were consisted of TiN nanoparticles covered by Ti{sub 5}Si{sub 3} nanoparticles, which possibly suppressed the growth of facets and controlled the final morphologies of TiN-Ti{sub 5}Si{sub 3} nanocomposite.

  7. Characterization and Photoluminescence Properties of Alumina Nanowires Elaborated by Arc-Plasma

    Institute of Scientific and Technical Information of China (English)

    C. Arnoult; X. Devaux; H. Rinnert; M. Vergnat

    2006-01-01

    Ultrafine powders containing alumina nanowires are synthesized by DC arc plasma from pure aluminium metal.Nanowires grow only when reactive gases are composed of nitrogen and less than ten percent of oxygen.Nanowires have the diameters ranging from 20 to 80 nm and lengths ranging from hundreds nanometers to tens of micrometers. A first assumption of the mechanism process is proposed, in which nanowires grow starting directly from the aluminium. Photoluminescence measurements show that the powders have three emission peaks around 435,530 and 750 nm resulting from different kinds of defects such as oxygen vacancies,aluminium interstitial ions and surface defects.

  8. Incineration/vitrification of radioactive wastes and combustion of pyrolysis gases in thermal plasmas; Incineration/vitrification de dechets radioactifs et combustion de gaz de pyrolyse en plasma d`arc

    Energy Technology Data Exchange (ETDEWEB)

    Girold, Ch. [CEA de la Vallee du Rhone, Departement de Retraitement des Dechets et du Demantelemnet, 30 - Marcoule (France)]|[Limoges Univ., 87 (France)

    1997-03-01

    Two thermal plasma processes used for incineration of radioactive technological wastes (cellulose, plastics, rubber...) have been investigated. First, the different types of radioactive wastes are presented, with a special attention to those which may benefit from a high temperature thermal treatment. The most significant thermal plasma processes, suitable for this goal, are described. Then, the author deals with the post-combustion, in an oxygen plasma jet reactor, of gases from burnable radioactive waste pyrolysis. An experimental planning method as been used to evaluate the combustion performances in the reactor, with a wide range of gas composition and running parameters such as oxygen excess and electrical power. The results of a modeling of kinetics, based on 116 chemicals reactions between 25 species, are compared with experimental values. Finally, an oxygen plasma reactor where the arc is transferred on a basalt melt is experimented. The efficiency of the combustion and the homogeneity of the glass are discussed. The volatility of some glass elements and tracers added to the wastes is also approached in two different ways: by post-trial material balance and by an optical emission spectroscopic method. The author built a diagnostic method that allows the following versus time of the metallic vapours above the melt. (author) 51 refs.

  9. Compositional variability in mafic arc magmas over short spatial and temporal scales: Evidence for the signature of mantle reactive melt channels

    Science.gov (United States)

    Rawson, Harriet; Keller, Tobias; Fontijn, Karen; Pyle, David M.; Mather, Tamsin A.; Smith, Victoria C.; Naranjo, José A.

    2016-12-01

    Understanding arc magma genesis is critical to deciphering the construction of continental crust, understanding the relationship between plutonic and volcanic rocks, and for assessing volcanic hazards. Arc magma genesis is complex. Interpreting the underlying causes of major and trace element diversity in erupted magmas is challenging and often non-unique. To navigate this complexity mafic magma diversity is investigated using sample suites that span short temporal and spatial scales. These constraints allow us to evaluate models of arc magma genesis and their geochemical implications based on physical arguments and recent model results. Young volcanic deposits (≲18 kyr) are analysed from the Southern Volcanic Zone (SVZ), Chile, in particular suites of scoria cones on the flanks of arc stratovolcanoes that have erupted relatively primitive magmas of diverse compositions. Our study is centred on the high-resolution post-glacial tephrochronological record for Mocho-Choshuenco volcano where tight age constraints and a high density of scoria cones provide a spatially well-resolved mafic magma dataset. Two compositional trends emerge from the data. Firstly, magmas from cones on the flanks of the main edifice become more mafic with distance from the central vent. This is attributed to fractional crystallisation processes within the crust, with distal cones sampling less differentiated magmas. Secondly, there is a set of cones with distinct major and trace element compositions that are more primitive but enriched in incompatible elements relative to the central system and other 'normal SVZ' magmas. This distinct signature - termed the 'Kangechi' signature - is observed at three further clusters of cones within the SVZ. This is attributed to greater preservation of the enriched melt signature arising from reactive melt transport within the mantle wedge. Our model has important implications for arc magma genesis in general, and in particular for the spatial and temporal

  10. Understanding plasma spraying process and characteristics of DC-arc plasma gun (PJ-100

    Directory of Open Access Journals (Sweden)

    Jovana Ružić

    2012-12-01

    Full Text Available The thermal spray processes are a group of coating processes used to apply metallic or non-metallic coatings. In these processes energy sources are used to heat the coating material (in the form of powder, wire, or rod form to a molten or semi-molten state and accelerated towards a prepared surface by either carrier gases or atomization jets. In plasma spraying process, the spraying material is generally in the form of powder and requires a carrier gas to feed the powder into the plasma jet, which is passing between the hot cathode and the cylindrical nozzle-shaped anode. The design of DC plasma gun (PJ - 100 is designed and manufactured in Serbia. Plasma spaying process, the powder injection with the heat, momentum and mass transfers between particles and plasma jet, and the latest developments related to the production of DC plasma gun are described in this article.

  11. Characterization of Ni ferrites powders prepared by plasma arc discharge process

    Science.gov (United States)

    Safari, A.; Gheisari, Kh.; Farbod, M.

    2017-01-01

    The aim of this work was to synthesize a single-phase spinel structure from a mixture of zinc, iron and nickel powders by plasma arc discharge method. A mixture of zinc, iron and nickel powders with the appropriate molar ratio was prepared and formed into a cylindrical shape. The synthesis process was performed in air, oxygen and argon atmospheres with the applied arc current of 400 A and pressure of 1 atm. After establishing an arc between the electrodes, the produced powders were collected and their structure and magnetic properties were examined by XRD and VSM, respectively. ZnO as an impurity was appeared in the as-produced powders owing to the high reactivity of zinc atoms, preventing the formation of Ni-Zn ferrite. A pure spinel structure with the highest saturation magnetization (43.8 emu/g) was observed as zinc powders removed completely from the initial mixture. Morphological evaluations using field emission scanning electron microscopy showed that the mean size of fabricated nanoparticles was in the range 100-200 nm and was dependent on the production conditions.

  12. Demonstration of Plasma Arc Environmental Technology Applications for the Demilitarization of DOD Stockpiles

    Science.gov (United States)

    Smith, Ed; Zaghloul, Hany; Filius, Krag; Rivers, Tim

    2000-01-01

    Since 1989 the U.S. Army Construction Engineering Research Laboratories (USACERL) have been active participants in the research and development toward establishing Plasma Arc Technology (PAT) as an efficient, economical, and safe hazardous waste immobilization tool. A plasma torch capable of generating high temperatures makes this technology a viable and powerful tool for the thermal destruction of various military industrial waste streams into an innocuous ceramic material no longer requiring hazardous waste landfill (Class 1) disposal. The emerging pl asma environmental thermal treatment process, has been used to safely and efficiently meet the waste disposal needs for various demilitarized components disposal needs, such as: pyrotechnic smoke assemblies, thermal batteries, proximity fuses, cartridge actuated devices (CAD's), and propellant actuated devices (PAD's). MSE Technology Applications, Inc., (MSE) has proposed and fabricated a Mobile Plasma Treatment System to be a technology demonstrator for pilot-scale mobile plasma waste processing. The system is capable of providing small-scale waste remediation services, and conducting waste stream applicability demonstrations. The Mobile Plasma Treatment System's innovative concept provides the flexibility to treat waste streams at numerous sites and sites with only a limited quantity of waste, yet too hazardous to transport to a regional fixed facility. The system was designed to be operated as skid mounted modules; consisting of a furnace module, controls module, offgas module, and ancillary systems module. All system components have been integrated to be operated from a single control station with both semi-continuous feeding and batch slag-pouring capability.

  13. Structural evolution of Ti destroyable interlayer in large-size diamond film deposition by DC arc plasma jet

    Science.gov (United States)

    Guo, Jianchao; Li, Chengming; Liu, Jinlong; Wei, Junjun; Chen, Liangxian; Hua, Chenyi; Yan, Xiongbo

    2016-05-01

    The addition of titanium (Ti) interlayer was verified to reduce the residual stress of diamond films by self-fracturing and facilitate the harvest of a crack-free free-standing diamond film prepared by direct current (DC) arc plasma jet. In this study, the evolution of the Ti interlayer between large-area diamond film and substrate was studied and modeled in detail. The evolution of the interlayer was found to be relevant to the distribution of the DC arc plasma, which can be divided into three areas (arc center, arc main, and arc edge). The formation rate of titanium carbide (TiC) in the arc main was faster than in the other two areas and resulted in the preferred generation of crack in the diamond film in the arc main during cooling. Sandwich structures were formed along with the growth of TiC until the complete transformation of the Ti interlayer. The interlayer released stress via self-fracture. Avoiding uneven fragile regions that formed locally in the interlayer and achieving cooperatively released stress are crucial for the preparation of large crack-free diamond films.

  14. Thermodynamic study on the formation of acetylene during coal pyrolysis in the arc plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Bao, W.; Li, F.; Cai, G.; Lu, Y.; Chang, L. [Taiyuan University of Technology, Taiyuan (China)

    2009-07-01

    Based on the principle of minimizing the Gibbs free energy, the composition of C-H-O-N-S equilibrium system about acetylene formation during the pyrolysis in arc plasma jet for four kinds of different rank-ordered coals such as Datong, Xianfeng, Yangcheng, and Luan was analyzed and calculated. The results indicated that hydrogen, as the reactive atmosphere, was beneficial to the acetylene formation. The coal ranks and the hydrogen, oxygen, nitrogen, and sulfur in coal all could obviously affect the acetylene yield. The mole fraction of acetylene is the maximum when the ratio value of atom H/C was 2. The content of oxygen was related to the acetylene yield, but it does not compete with CO formation. These agreed with the experimental results, and they could help to select the coal type for the production of acetylene through plasma pyrolysis process.

  15. INVESTIGATION OF MACHINABILITY IN Co AND Cr CONTAINING HARD MATERIALS HEATED BY PLASMA ARC

    Directory of Open Access Journals (Sweden)

    Halis Çelik

    1996-02-01

    Full Text Available Turning soft materials is not a problem in these days. But machinability of hard materials have been necessary. A lot of research has been done on machinability of difficult-to-cut materials. The aim of the present study is toinvestigate the machinability of three of hard materials after heating and softening. In this study for machining difficult-to-cut materials, different heating processes were applied and for heating, lately developed plasma heating method was used. To cut the hard material heated by plasma arc, tungsten carbide cutting tool was used. In the study, three different hard materials have been used. These were ferritic steel with 14 % Cr, Ti added cast iron, 8.5 % Cr cast steel and Co-Cr-W alloyed steel which is called stellite 6 and used in the textile industry andat power stations. In this study cutting forces, wear of cutting tool and surface roughness were investigated.

  16. Modelling of Kelvin-Helmholtz instability and splashing of melt layers from plasma-facing components in tokamaks under plasma impact

    Science.gov (United States)

    Miloshevsky, G. V.; Hassanein, A.

    2010-11-01

    Plasma-facing components (PFCs) in tokamaks are exposed to high-heat loads during abnormal events such as plasma disruptions and edge-localized modes. The most significant erosion and plasma contamination problem is macroscopic melt splashes and losses from metallic divertor plates and wall materials into core plasma. The classical linear stability analysis is used to assess the initial conditions for development and growth of surface waves at the plasma-liquid metal interface. The maximum velocity difference and critical wavelengths are predicted. The effects of plasma density, surface tension and magnetic field on the stability of plasma-liquid tungsten flows are analytically investigated. The numerical modelling predicts that macroscopic motion and melt-layer losses involve the onset of disturbances on the surface of the tungsten melt layer with relatively long wavelengths compared with the melt thickness, the formation of liquid tungsten ligaments at wave crests and their elongation by the plasma stream with splitting of the bulk of the melt, and the development of extremely long, thin threads that eventually break into liquid droplets. Ejection of these droplets in the form of fine spray can lead to significant plasma contamination and enhanced erosion of PFCs. The numerical results advance the current understanding of the physics involved in the mechanism of melt-layer breakdown and droplet generation processes. These findings may also have implications for free surface liquid metal flows considered as the first wall in the design of several types of future fusion reactors.

  17. ELM-induced melting: assessment of shallow melt layer damage and the power handling capability of tungsten in a linear plasma device

    Science.gov (United States)

    Morgan, T. W.; van Eden, G. G.; de Kruif, T. M.; van den Berg, M. A.; Matejicek, J.; Chraska, T.; De Temmerman, G.

    2014-04-01

    Tungsten samples were exposed to combined steady state and edge localised mode transient replication experiments in a linear plasma device; either in combined hydrogen plasma and high powered laser exposures at Magnum-PSI or steady state hydrogen plasma and superimposed plasma pulses created using a capacitor bank in Pilot-PSI. With each transient the surface temperature of the sample was elevated above the melting point creating a shallow molten layer. An apparent heat transport reduction in the near surface layer increases as a function of pulse number. Scanning electron microscopy analysis of the samples shows large scale grain enlargement down to several hundred to thousand micrometers below the surface as well as melt layer motion due to evaporative recoil from the molten surface. In the ITER divertor this would lead to severe embrittlement and enhanced erosion of the tungsten surface leading to reduced lifetimes for the plasma facing material.

  18. Modification of a metallic surface in a vacuum arc discharge plasma using thermally stimulated ion diffusion

    Science.gov (United States)

    Muboyadzhyan, S. A.

    2008-12-01

    A new process for modifying a metallic surface in a vacuum arc discharge plasma using thermally stimulated ion diffusion is considered. The effect of the bias voltage (negative substrate potential) on the processes that occur on the surface of a treated part is studied when the substrate material interacts with an accelerated metallic-ion flow. The phase and elemental compositions of the modified layer are studied for substrates made of nickel-based superalloys, austenitic and martensitic steels, and titanium-based alloys. The heat resistance, the salt corrosion resistance, and the corrosion cracking resistance of steels and titanium-based alloys are investigated after their modification in vacuum arc plasmas of pure metals (Ti, Zr, Al, Cr, Y) and related alloys. The surface modification caused by the thermally stimulated ion saturation of the surfaces of parts made from structural materials is shown to change the structural-phase states of their surfaces and, correspondingly, the properties of these materials in relation to the state of the surface.

  19. Formation of Ultrananocrystalline Diamond/Amorphous Carbon Composite Films in Vacuum Using Coaxial Arc Plasma Gun

    Science.gov (United States)

    Hanada, Kenji; Yoshida, Tomohiro; Nakagawa, You; Yoshitake, Tsuyoshi

    2010-12-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite films were grown in vacuum using a coaxial arc plasma gun. From the X-ray diffraction measurement, the UNCD crystallite size was estimated to be 1.6 nm. This size is dramatically reduced from that (2.3 nm) of UNCD/hydrogenated amorphous carbon (a-C:H) composite films grown in a hydrogen atmosphere. The sp3/(sp3 + sp2) value, which was estimated from the X-ray photoemission spectrum, was also reduced to be 41%. A reason for it might be the reduction in the UNCD crystallite size. From the near-edge X-ray absorption fine-structure (NEXAFS) spectrum, it was found that the π*C=C and π*C≡C bonds are preferentially formed instead of the σ*C-H bonds in the UNCD/a-C:H films. Since the extremely small UNCD crystallites (1.6 nm) correspond to the nuclei of diamond, we consider that UNCD crystallite formation should be due predominantly to nucleation. The supersaturated condition required for nucleation is expected to be realized in the deposition using the coaxial arc plasma gun.

  20. Synthesis of silicon carbide from rice husk in a dc arc plasma reactor

    Energy Technology Data Exchange (ETDEWEB)

    Nayak, B.B.; Mohanty, B.C.; Singh, S.K. [Regional Research Lab., Bhubaneswar (India)

    1996-05-01

    SiC particles have been synthesized in the {alpha}-phase from a mixture of boiler-burnt rice husk and graphite powder in a dc extended arc plasma reactor on a 200--250 g scale. A SiC yield as high as 72% was achieved at a 3.03:1 carbon-to-silica ratio. 21R polytypism, which is rare to grow, was observed in the SiC. About 90% of the SiC particles produced were found to lie under 163 {micro}m, 50% under 90 {micro}m, and 10% under 28 {micro}m size. Very fine particles under 10 {micro}m size occurred to the extent of 3%. XRD and SEM characterizations were carried out to study the phase and morphology of the particles. Heterogeneous gas-phase reactions seem to be responsible for intermediate-size SiC particle growth in the multitemperature zone dc extended arc plasma reactor.

  1. Synthesis of Nanosized Titanium Oxide and Nitride Through Vacuum Arc Plasma Expansion Technique

    Science.gov (United States)

    Lepeshev, A. A.; Karpov, I. V.; Ushakov, A. V.; Fedorov, L. Yu.; Shaihadinov, A. A.

    2016-12-01

    Physical vapor deposition techniques such vacuum arc plasma deposition — which are very commonly used in thin film technology — appear to hold much promise for the synthesis of nanocrystalline thin films as well as nanoparticles. Monodisperse and spherical titanium oxide (TiO2) and nitride nanoparticles were produced at room temperature as a cluster beam in the gas phase using a cluster-deposition source. Using the basic principles of the gas condensation method, this study has developed vacuum arc nanoparticle synthesis system. We demonstrate that major process deposition parameter is the pressure in the plasma chamber. This is the major advantage of these techniques over thermal evaporation. Our method affords TiN powders with high specific surface areas exceeding 200m2g-1. TEM micrograph of TiO2 nanoparticles prepared at an oxygen pressure of 60Pa show an average particle size of 6nm. TiO2 nanoparticles prepared at an oxygen pressure of 70Pa were observed to not have a reduced average particle size.

  2. Anisotropic shear melting and recrystallization of a two-dimensional complex plasma.

    Science.gov (United States)

    Nosenko, V; Ivlev, A V; Morfill, G E

    2013-04-01

    A two-dimensional plasma crystal was melted by suddenly applying localized shear stress. A stripe of particles in the crystal was pushed by the radiation pressure force of a laser beam. We found that the response of the plasma crystal to stress and the eventual shear melting depended strongly on the crystal's angular orientation relative to the laser beam. Shear stress and strain rate were measured, from which the spatially resolved shear viscosity was calculated. The latter was shown to have minima in the regions with highest strain rate, thus demonstrating shear thinning. Shear-induced reordering was observed in the steady-state flow, where particles formed strings aligned in the flow direction.

  3. Particle melting, flattening, and stacking behaviors in induction plasma deposition of tungsten

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Particle melting, flattening, and stacking behaviors during induction plasma deposition of refractory tungsten were studied for land-based turbine engine application. Scanning electron microscopy was used to observe the morphology of particles and splats as well as to examine the microstructure of tungsten deposit. Three kinds of pores were found in the deposit, i.e., large pores with d > 10 μm, medium pores in the range of 1~10μm, and small pores with d < 1 μm. Both optimized plasma spray condition and use of spherical powder with a narrow particle size distribution are important in the elimination of large and medium pores and have significant influences on the formation of dense tungsten deposit. Highly dense tungsten deposit was obtained through complete melting, sufficiently flattening, and regularly stacking of tungsten particles.

  4. Improving Weld Quality by Arc-Excited Ultrasonic Treatment

    Institute of Scientific and Technical Information of China (English)

    张春雷; 吴敏生; 杜敬磊

    2001-01-01

    Ultrasonic treatment of the solidifying metal is a promising method for improving the quality of fusion welding. A method to combine the ultrasonic waves to the welding process using arc-excited ultrasonic emission, called arc-ultrasonic, was high frequency modulation of the arc-plasma. The effects of arc-ultrasonic on the weld including the fusion zone, the partially melted zone and the heat-affected zone are described. The arc-ultrasonic energy changes the weld microstructure. In the fusion zone, the primary dendrite arm spacing decreases significantly and more acicular ferrite appears. In the partially melted zone, a large amount of fine grains appear. In the heat-affected zone, the width of the tempered zone increases with increasing modulation frequency and the microstructure is refined. The results show that arc-ultrasonic is a new and effective way for improving weld quality.

  5. Evidence for Slab Melt Contributions to the Mexican Volcanic Belt and Other Young Hot Slab Arcs from Lu-Hf Isotopes

    Science.gov (United States)

    Goldstein, S. L.; Cai, Y. M.; Langmuir, C. H.; Lagatta, A.; Straub, S. M.; Gomez-Tuena, A.; Martin Del Pozzo, A.

    2007-12-01

    Despite major advances in delineating the processes that govern magma generation at convergent margins, the problem persists of distinguishing slab, mantle wedge, and crustal contributions. A corrollary question is whether there is significant melting of subducted ocean crust. Especially in thick crust regions, the importance of crustal versus mantle contributions to lavas represents a long-standing fundamental issue in arc magma geochemistry. We show that frontal arc magmas from the Central Mexican Volcanic Belt (CMVB), including the large andesitic stratovolcanoes Popocatepetl and Nevado de Toluca, display negligible crustal contamination, and contain substantial contributions from melting of subducted Pacific ocean crust. Despite ca. 50 km thick continental crust, the CMVB erupts near primitive lavas including "high-Nb" alkaline basalts that show negligible "subduction signatures" in their trace element patterns. These "high-Nb" basalts define the regional mantle wedge composition in isotope-trace element space. The "normal" calcalkaline lavas form a negative correlation between Hf isotopes and Lu/Hf. One endmember is like the high Nb basalts representing the regional mantle wedge. The other endmember has higher Hf isotopes (approaching values of Pacific MORB) and very low Lu/Hf of less than 0.04 (e.g. compared to typical values of ca. 0.2 in Pacific MORB). The low Lu/Hf values require low degree partial melting of a source rich in garnet. The high Hf isotopes require a depleted mantle source with isotopes like Pacific MORB. Together the Lu-Hf data indicate a substantial component derived from melting of eclogitic Pacific ocean crust. A key feature of the data is that the stratovolcano lavas showing the largest slab melt signature also show the highest Hf isotope ratios and thus are more "depleted mantle-like" than the regional mantle wedge. Thus, the integrated data allow us to clearly distinguish between mantle and crustal sources in the CMVB and point to

  6. Experimental study of gliding arc plasma channel motion: buoyancy and gas flow phenomena under normal and hypergravity conditions

    Science.gov (United States)

    Potočňáková, Lucia; Šperka, Jiří; Zikán, Petr; van Loon, Jack J. W. A.; Beckers, Job; Kudrle, Vít

    2017-04-01

    The details of plasma channel motion are investigated by frame-by-frame image analysis of high speed recording of a gliding arc. The gliding arc is operated in several noble gases at various flow rates, voltages and artificial gravity levels. Several peculiarities in evolution of individual glides are observed, described and discussed, such as accelerating motion of plasma channel or shortcutting events of various kinds. Statistics of averaged parameters are significantly different for buoyancy and gas drag dominated regimes, which is put into relation with differing flow patterns for hypergravity and high gas flow.

  7. Low pressure arc discharges with hollow cathodes and their using in plasma generators and charged particle sources

    CERN Document Server

    Vintizenko, L G; Koval, N N; Tolkachev, V S; Lopatin, I V; Shchanin, P M

    2001-01-01

    Paper presents the results of investigation into arc discharges with a hollow cathode generating 10 sup 1 sup 0 -10 sup 1 sup 2 concentration gas-discharge plasma in essential (approx 1 m sup 3) volumes at low (10 sup - sup 2 -1 Pa) pressures and up to 200 A discharge currents. One studied design of discharge systems with heated and cold cathodes their peculiar features, presented the parameters of plasma generators and of charged particle sources based on arc discharges and discussed, as well, the problems of more rational application of those systems in the processes for surface modification of solids

  8. Study on main factors influencing acetylene formation during coal pyrolysis in arc plasma

    Energy Technology Data Exchange (ETDEWEB)

    Bao, W.R.; Chang, L.P.; Lu, Y.K. [Taiyuan University of Technology, Taiyuan (China)

    2006-05-15

    Acetylene from coal pyrolysis in arc plasma jet is simple and environmentally friendly with promising applications. A set of rank-ordered coal samples were selected in this study, in order to study the effects of volatile matter yield and the content of carbon, hydrogen and oxygen in raw coal on the yield of acetylene from arc plasma pyrolysis. The influence of feeding rate on the conversion of coal and acetylene yield was also investigated. The results showed that acetylene and carbon monoxide were the main gaseous products during coal pyrolysis under plasma conditions. A higher acetylene yield of 17-22% could be obtained from coal with volatile matter yield of 25-40%. A high C/H mole ratio and low O/C mole ratio were favorable to the formation of acetylene. The percent conversion of coal, the yield of acetylene and the specific energy consumption (SEC) decreased as the feeding rate increased, but the trends in their changes were not identical. The relative volume fractions (RVF) in gaseous products of acetylene and carbon monoxide increased with increasing coal feeding rate until 5 g s{sup -1}, while the RVFs of light hydrocarbons such as CH{sub 4}, C{sub 2}H{sub 4} and C{sub 3}H{sub 6} gradually increased. The change in the selectivity for acetylene was not obvious when the feeding rate was less than 4 g s{sup -1}. However, the portion of acetylene in the total gaseous products decreased rapidly when the coal feeding rate was further increased.

  9. Study of the feasibility of distributed cathodic arc as a plasma source for development of the technology for plasma separation of SNF and radioactive wastes

    Energy Technology Data Exchange (ETDEWEB)

    Amirov, R. Kh.; Vorona, N. A.; Gavrikov, A. V.; Liziakin, G. D.; Polistchook, V. P.; Samoylov, I. S.; Smirnov, V. P.; Usmanov, R. A., E-mail: ravus46@yandex.ru; Yartsev, I. M. [Russian Academy of Sciences, Joint Institute for High Temperatures (Russian Federation)

    2015-12-15

    One of the key problems in the development of plasma separation technology is designing a plasma source which uses condensed spent nuclear fuel (SNF) or nuclear wastes as a raw material. This paper covers the experimental study of the evaporation and ionization of model materials (gadolinium, niobium oxide, and titanium oxide). For these purposes, a vacuum arc with a heated cathode on the studied material was initiated and its parameters in different regimes were studied. During the experiment, the cathode temperature, arc current, arc voltage, and plasma radiation spectra were measured, and also probe measurements were carried out. It was found that the increase in the cathode heating power leads to the decrease in the arc voltage (to 3 V). This fact makes it possible to reduce the electron energy and achieve singly ionized plasma with a high degree of ionization to fulfill one of the requirements for plasma separation of SNF. This finding is supported by the analysis of the plasma radiation spectrum and the results of the probe diagnostics.

  10. Generation of high charge state metal ion beams by electron cyclotron resonance heating of vacuum arc plasma in cusp trap.

    Science.gov (United States)

    Nikolaev, A G; Savkin, K P; Oks, E M; Vizir, A V; Yushkov, G Yu; Vodopyanov, A V; Izotov, I V; Mansfeld, D A

    2012-02-01

    A method for generating high charge state heavy metal ion beams based on high power microwave heating of vacuum arc plasma confined in a magnetic trap under electron cyclotron resonance conditions has been developed. A feature of the work described here is the use of a cusp magnetic field with inherent "minimum-B" structure as the confinement geometry, as opposed to a simple mirror device as we have reported on previously. The cusp configuration has been successfully used for microwave heating of gas discharge plasma and extraction from the plasma of highly charged, high current, gaseous ion beams. Now we use the trap for heavy metal ion beam generation. Two different approaches were used for injecting the vacuum arc metal plasma into the trap--axial injection from a miniature arc source located on-axis near the microwave window, and radial injection from sources mounted radially at the midplane of the trap. Here, we describe preliminary results of heating vacuum arc plasma in a cusp magnetic trap by pulsed (400 μs) high power (up to 100 kW) microwave radiation at 37.5 GHz for the generation of highly charged heavy metal ion beams.

  11. Plasma Sprayed Pour Tubes and Other Melt Handling Components for Use in Gas Atomization

    Energy Technology Data Exchange (ETDEWEB)

    Byrd, David; Rieken, Joel; Heidloff, Andy; Besser, Matthew; Anderson, Iver

    2011-04-01

    Ames Laboratory has successfully used plasma sprayed ceramic components made from yttria stabilized zirconia as melt pouring tubes for gas atomization for many years. These tubes have proven to be strong, thermal shock resistant and versatile. Various configurations are possible both internally and externally. Accurate dimensions are achieved internally with a machined fugitive graphite mandrel and externally by diamond grinding. The previous study of the effect of spray parameters on density was extended to determine the effect of the resulting density on the thermal shock characteristics on down-quenching and up-quenching. Encouraging results also prompted investigation of the use of plasma spraying as a method to construct a melt pour exit stopper that is mechanically robust, thermal shock resistant, and not susceptible to attack by reactive melt additions. The Ames Laboratory operates two close-coupled high pressure gas atomizers. These two atomizers are designed to produce fine and coarse spherical metal powders (5{mu} to 500{mu} diameter) of many different metals and alloys. The systems vary in size, but generally the smaller atomizer can produce up to 5 kg of powder whereas the larger can produce up to 25 kg depending on the charge form and density. In order to make powders of such varying compositions, it is necessary to have melt systems capable of heating and containing the liquid charge to the desired superheat temperature prior to pouring through the atomization nozzle. For some metals and alloys this is not a problem; however for some more reactive and/or high melting materials this can pose unique challenges. Figure 1 is a schematic that illustrates the atomization system and its components.

  12. A Desorbed Gas Molecular Ionization Mechanism for Arcing Onset in Solar Arrays Immersed in a Low-Density Plasma

    Science.gov (United States)

    Galofaro, J.; Vayner, B.; Ferguson, D.; Degroot, W.

    2002-01-01

    Previous experimental studies have hypothesized that the onset of Solar Array Arc (SAA) initiation in low-density space plasmas is caused by a desorbed gas molecular ionization mechanism. Indeed past investigations performed at the NASA Glenn Plasma Interaction Facility tend to not only support the desorbed gas molecular ionization mechanism, but have gone as far as identifying the crucial molecular species that must be present for molecular ion dominated process to occur. When electrical breakdown occurs at a triple junction site on a solar array panel, a quasi-neutral plasma cloud is ejected. Assuming the main component of the expelled plasma cloud by weight is due to water vapor, the fastest process available is due to HO molecules and OH(+) ions, or more succinctly, dissociative molecular-ion dominated recombination processes: H2O(+) + e(-) yields H* + OH*. Recently published spectroscopic observations of solar array arc spectra in ground tests have revealed the well-known molecular OH band (302 to 309nm), as well as the molecular SiH band (387nm peak), and the molecular CH band (432nm peak). Note that the OH band is observed in emission arcs where water vapor is present. Strong atomic lines were also observed for H(sub beta) at 486nm and H(sub alpha) at 656.3nm in prior ground testing. Independent supporting evidence of desorbed gas molecular ionization mechanisms also come from measurements of arc current pulse widths at different capacitances. We will revisit an earlier first order approximation demonstrating the dependence of arc current pulse widths on the square root of the capacitance. The simple arc current pulse width model will be then be used to estimate the temperature of the arc plasma (currently believed to be somewhere in the range of 3 to 5 eV). The current paper then seeks to extend the outlined work by including numerous vacuum chamber measurements obtained with a quadrupole mass spectrometer. A small solar array was mounted inside the vacuum

  13. Thermal barrier ZrO2 - Y2O3 obtained by plasma spraying method and laser melting

    OpenAIRE

    2006-01-01

    Purpose: The aim of the paper is to determine the influence of laser melting upon the selected physical properties of ZrO2 - Y2O3 ceramic coatings deposited by APS (Air Plasma Spraying) method on super-alloys which function as TBC (Thermal Barriers Coatings).Design/methodology/approach: Laser melting which helps eliminate pores and other structural defects of coatings deposited by plasma spraying method should contribute to the improvement of their density and durability as thermal barriers. ...

  14. H2O-driven generation of picritic melts in the Middle to Late Triassic Stuhini arc of the Stikine terrane, British Columbia, Canada

    Science.gov (United States)

    Milidragovic, Dejan; Chapman, John B.; Bichlmaier, Sebastian; Canil, Dante; Zagorevski, Alex

    2016-11-01

    Basaltic to andesitic compositions predominate island arc magmatism; ultramafic magmas are rare. Ultramafic (MgO = 21-33 wt.%) tuff breccia, lapilli tuff, and ash tuff of the Middle to Upper Triassic Stuhini Group were erupted in the Stikine arc of the North American Cordillera shortly preceding an episode of prolific porphyry Cu-Mo(-Au) mineralization. The ultramafic tuff shows accumulation (20-65%) of olivine (Fo91) and minor chromite into a subalkaline picritic parental magma with MgO ∼16 wt.%. Despite the inferred high MgO content of the parental liquid, chromite phenocrysts record relatively low liquidus temperatures (oxygen fugacities one to three log units above the fayalite-magnetite-quartz (FMQ) buffer. The primary picritic magmas likely contained 5-7 wt.% H2O, inferred on the basis of olivine-liquid thermometry and thermal models for subduction zones, thus alleviating the need for catastrophic thermal perturbations in the mantle wedge. Instead, efficient release of water through slab dehydration at 2.5-3.0 GPa allows generation of picritic melts at ordinary mantle wedge temperatures through moderate degrees (F = 0.10- 0.15) of hydrous flux melting. The volatile-rich nature of the melt and the predominant extensional regime in the overlying lithosphere of Stikinia facilitated the near-adiabatic ascent of the Stuhini Group picrites. The high H2O content of the rapidly ascending picrite melt may have played a key role in transport of metals into the crust of the Stikinia and subsequent porphyry mineralization.

  15. Highly zone-dependent synthesis of different carbon nanostructures using plasma-enhanced arc discharge technique

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Rajesh, E-mail: rajeshbhu1@gmail.com [Yonsei University, Department of Materials Science & Engineering (Korea, Republic of); Singh, Rajesh Kumar, E-mail: rksbhu@gmail.com [Banaras Hindu University, Department of Applied Physics, Indian Institute of Technology (India); Dubey, Pawan Kumar [University of Allahabad, Nanotechnology Application Centre (India); Yadav, Ram Manohar [Rice University, Department of Materials Science and Nano Engineering (United States); Singh, Dinesh Pratap [Universidad de Santiago de Chile, Departamento de Física (Chile); Tiwari, R. S.; Srivastava, O. N. [Banaras Hindu University, Department of Physics (India)

    2015-01-15

    Three kinds of carbon nanostructures, i.e., graphene nanoflakes (GNFs), multi walled carbon nanotubes (MWCNTs), and spherical carbon nanoparticles (SCNPs) were comparatively investigated in one run experiment. These carbon nanostructures are located at specific location inside the direct current plasma-assisted arc discharge chamber. These carbon nanomaterials have been successfully synthesized using graphite as arcing electrodes at 400 torr in helium (He) atmosphere. The SCNPs were found in the deposits formed on the cathode holder, in which highly curled graphitic structure are found in majority. The diameter varies from 20 to 60 nm and it also appears that these particles are self-assembled to each other. The MWCNTs with the diameter of 10–30 nm were obtained which were present inside the swelling portion of cathode deposited. These MWCNTs have 14–18 graphitic layers with 3.59 Å interlayer spacing. The GNFs have average lateral sizes of 1–5 μm and few of them are stacked layers and shows crumpled like structure. The GNFs are more stable at low temperature (low mass loss) but SCNPs have low mass loss at high temperature.

  16. The influence of arc plasma electric and laser treatment on the structure and properties of the high speed steel

    Directory of Open Access Journals (Sweden)

    W. Bochnowski

    2009-07-01

    Full Text Available The examination of the structure, hardness and abrasion resistance of surface layer of high speed steel: HS 2-10-1-8, HS 6-5-2 and HS 10-2-5-8 after arc plasma and laser welding are presented in the paper. They are compared with the properties obtained after conventional hardening. Diode laser of continuous operation and GTAW (Gas Tungsten Arc Welding method were used. As a result of concentrated energy beam treatment applied to a steels surface layer, the structures characteristic of rapid solidification / crystallization process were obtained. The treatment of the steel by arc plasma electric with a single remelted track about 7 mm width does not lead to growth of the mechanical and tribological properties of high speed steels. The growth of microhardness as well as low the coefficient Archard of the high speed steel after remelting on the surface single track about 6 mm width by diode laser using can be obtained.

  17. Vitrification of MSWI Fly Ash by Thermal Plasma Melting and Fate of Heavy Metals

    Institute of Scientific and Technical Information of China (English)

    倪国华; 赵鹏; 江贻满; 孟月东

    2012-01-01

    Municipal solid waste incinerator (MSWI) fly ash with high basicity (about 1.68) was vitrified in a thermal plasma melting furnace system. Through the thermal plasma treatment, the vitrified product (slag) with amorphous dark glassy structure was obtained, and the leachability of hazardous metals in slag was significantly reduced. Meanwhile, it was found that the cooling rate affects significantly the immobility of heavy metals in slag. The mass distribution of heavy metals (Zn, Cd, Cr, Pb, As, Hg) was investigated in residual products (slag, secondary residues and flue gas), in order to analyze the behavior of heavy metals in thermal plasma atmosphere. Heavy metal species with low boiling points accounting for the major fraction of their input-mass were adsorbed in secondary residues by pollution abatement devices, while those with high boiling points tended to be encapsulated in slag.

  18. NiCrSiB Coatings Deposited by Plasma Transferred Arc on Different Steel Substrates

    Science.gov (United States)

    Reinaldo, P. R.; D'Oliveira, A. S. C. M.

    2013-02-01

    Colmonoy 6 (NiCrSiB) is a Ni-based alloy recognized for its superior mechanical properties, attributed to the presence of a dispersion of hard carbides and borides, which is strongly dependent on processing technique. This work gathered microstructure data from the literature and analyzed Colmonoy 6 coatings deposited by plasma transferred arc hardfacing. The aim of the study was to determine the influence of PTA deposition parameters and substrate chemical composition on NiCrSiB coating characteristics. Coatings were characterized in terms of their hardness, dilution, and microstructure, as well as mass loss during abrasive sliding wear tests. The results showed that coating performance is strongly dependent on the chemical composition of the substrate. Carbon steel substrate yielded coatings with greater wear resistance. Processing parameters also alter the performance of coatings, and the lower current and lower travel speed result in reduced mass loss.

  19. Preparation and Characterization of NiO Nanoparticles by Anodic Arc Plasma Method

    Directory of Open Access Journals (Sweden)

    Hongxia Qiao

    2009-01-01

    Full Text Available NiO nanoparticles with average particle size of 25 nm were successfully prepared by anodic arc plasma method. The composition, morphology, crystal microstructure, specific surface area, infrared spectra, and particle size distribution of product were analyzed by using X-ray diffraction (XRD, transmission electron microscopy (TEM and the corresponding selected area electron diffraction (SAED, Fourier transform infrared (FTIR spectrum, and Brunauer-Emmett-Teller (BET N2 adsorption. The experiment results show that the NiO nanoparticles are bcc structure with spherical shape and well dispersed, the particle size distribution ranging from 15 to 45 nm with the average particle size is about 25 nm, and the specific surface area is 33 m2/g. The infrared absorption band of NiO nanoparticles shows blue shifts compared with that of bulk NiO.

  20. Steam Reforming of Dimethyl Ether by Gliding Arc Gas Discharge Plasma for Hydrogen Production

    Institute of Scientific and Technical Information of China (English)

    王保伟; 孙启梅; 吕一军; 杨美琳; 闫文娟

    2014-01-01

    Gliding arc gas discharge plasma was used for the generation of hydrogen from steam reforming of di-methyl ether (DME). A systemic procedure was employed to determine the suitable experimental conditions. It was found that DME conversion first increased up to the maximum and then decreased slightly with the increase of added water and air. The increase of total feed gas flow rate resulted in the decrease of DME conversion and hy-drogen yield, but hydrogen energy consumption dropped down to the lowest as total feed gas flow rate increased to 76 ml·min-1. Larger electrode gap and higher discharge voltage were advantageous. Electrode shape had an impor-tant effect on the conversion of DME and production of H2. Among the five electrodes, electrode 2# with valid length of 55 mm and the radian of 34 degrees of the top electrode section was the best option, which enhanced ob-viously the conversion of DME.

  1. Wear Resistance of Deposited Layer Using Nickel-Based Composite Powders by Plasma-Arc Surfacing

    Institute of Scientific and Technical Information of China (English)

    DONG Li-hong; ZHU Sheng; XU Bin-shi; DU Ze-yu

    2004-01-01

    Nickel-based composite alloy powders were deposited on the surface of Q235 steel by plasma-arc surfacing in this work. Optimal proportions of elements intensifying the composite powders were ascertained by orthogonal design of three factors and three levels and orthogonal polynomial regression analysis , which Cr , Mn , W were 10% ,4% and 7 % respectively.Phase and structure of deposited materials were characterized by optical microscope and X- ray diffraction. Hardness tests and wear resistance tests were carried out to determine the performance of the deposited layers. The results show that the microstructure of deposited layers of composite powders mainly consist of γ-( Ni, Fe ) , γ- Ni, WC, W2 C, Mn31Si12, Cr23 C6,Cr7 C3, Cr, NiB, Ni2B etc. Wear resistance and hardness of the surface increased evidently.

  2. Plasma Transferred ARC (PTA Hardfacing of Recycled Hardmetal Reinforced Nickel-matrix Surface Composites

    Directory of Open Access Journals (Sweden)

    Arkadi ZIKIN

    2012-03-01

    Full Text Available The aim of this work was to apply coarse recycled hardmetal particles in combination with Ni-based matrix to produce wear resistant metal matrix composite (MMC thick coatings using plasma transferred arc hardfacing (PTA technology. Assignment of hardmetal waste as initial material can significantly decrease the production costs and improve the mechanical properties of coatings and, consequently, increase their wear resistance. The microstructure of MMC fabricated from a recycled powder was examined by optical and SEM/EDS microscopes, whereas quantitative analyses were performed by image analysis method. Micro-mechanical properties, including hardness and elastic modulus of features, were measured by nanoindentation. Furthermore, behaviour of materials subjected to abrasive and impact conditions was studied. Results show the recycled powder provides hardfacings of high quality which can be successfully used in the fabrication of wear resistant MMC coatings by PTA-technology.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1334

  3. Deposition of titanium nitride layers by electric arc - Reactive plasma spraying method

    Energy Technology Data Exchange (ETDEWEB)

    Serban, Viorel-Aurel [University ' Politehnica' of Timisoara, Faculty of Mechanical Engineering, No. 1 Mihai Viteazu Boulevard, 300222 Timisoara (Romania); Rosu, Radu Alexandru, E-mail: raduniz@gmail.com [University ' Politehnica' of Timisoara, Faculty of Mechanical Engineering, No. 1 Mihai Viteazu Boulevard, 300222 Timisoara (Romania); Bucur, Alexandra Ioana [National Institute for Research and Development in Electrochemistry and Condensed Matter Timisoara, Analysis and Characterization Department, No. 1 P Andronescu Street, Timisoara 300224 (Romania); Pascu, Doru Romulus [Romania National Research and Development Institute for Welding and Material Testing Timisoara, No. 30 Mihai Viteazu Boulevard, 300222 Timisoara (Romania)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer Titanium nitride layers deposited by electric arc - reactive plasma spraying method. Black-Right-Pointing-Pointer Deposition of titanium nitride layers on C45 steel at different spraying distances. Black-Right-Pointing-Pointer Characterization of the coatings hardness as function of the spraying distances. Black-Right-Pointing-Pointer Determination of the corrosion behavior of titanium nitride layers obtained. - Abstract: Titanium nitride (TiN) is a ceramic material which possesses high mechanical properties, being often used in order to cover cutting tools, thus increasing their lifetime, and also for covering components which are working in corrosive environments. The paper presents the experimental results on deposition of titanium nitride coatings by a new combined method (reactive plasma spraying and electric arc thermal spraying). In this way the advantages of each method in part are combined, obtaining improved quality coatings in the same time achieving high productivity. Commercially pure titanium wire and C45 steel as substrate were used for experiments. X-ray diffraction analysis shows that the deposited coatings are composed of titanium nitride (TiN, Ti{sub 2}N) and small amounts of Ti{sub 3}O. The microstructure of the deposited layers, investigated both by optical and scanning electron microscopy, shows that the coatings are dense, compact, without cracks and with low porosity. Vickers microhardness of the coatings presents maximum values of 912 HV0.1. The corrosion tests in 3%NaCl solution show that the deposited layers have a high corrosion resistance compared to unalloyed steel substrate.

  4. The arc characteristic of ultrasonic assisted TIG welding

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Many applications of ultrasonic-assisted methods were used during metal solidification, but they could not be introduced into weld pool. In this paper, a way of ultrasonic assisted TIG welding is introduced. By directly imposed ultrasonic vibration on welding arc, the vibration interacts with arc plasma and passes to the weld pool. Measurement results show that arc pressure is significantly increased with the ultrasonic vibration and the arc pressure distribution models are changed. Bead-on-plate welding tests on SUS304 confirm that this technology can influence the style of metal melting and increase weld penetration depth.

  5. Enhancing Micro-Cathode Arc Thruster (muCAT) Plasma Generation to Analyze Magnetic Field Angle Effects on Sheath Formation in Hall Thrusters

    Science.gov (United States)

    Lukas, Joseph Nicholas

    Using a Delta IV or Atlas V launch vehicle to send a payload into Low Earth Orbit can cost between 13,000 and 14,000 per kilogram. With payloads that utilize a propulsion system, maximizing the efficiency of that propulsion system would not only be financially beneficial, but could also increase the range of possible missions and allow for a longer mission lifetime. This dissertation looks into efficiency increases in the Micro-Cathode Arc Thruster (muCAT) and Hall Thruster. The muCAT is an electric propulsion device that ablates solid cathode material, through an electrical arc discharge, to create plasma and ultimately produce thrust. About 90% of the arc discharge current is conducted by electrons, which go toward heating the anode and contribute very little to thrust, with only the remaining 10% going toward thrust in the form of ion current. I will discuss the results of an experiment in which electron heating on a low melting point anode was shown to increase ion current, which theoretically should increase thrust levels at low frequencies. Another feature of the muCAT is the use of an external magnetic solenoid which increases thrust, ion current, and causes uniform cathode erosion. An experiment has shown that efficiency can also be increased by removing the external magnetic field power supply and, instead, utilizing the residual arc current to power the magnetic solenoid. A Hall Thruster is a type of electric propulsion device that accelerates ions across an electric potential between an anode and magnetically trapped electrons. The limiting factor in Hall Thruster operation is the lifetime of the wall material. During operation, a positively charged layer forms over the surface of the walls, known as a plasma sheath, which contributes to wall erosion. Therefore, by reducing or eliminating the sheath layer, Hall Thruster operational lifetime can increase. Computational modeling has shown that large magnetic field angles and large perpendicular electric

  6. Experimental investigation of inhomogeneities, nanoscopic phase separation, and magnetism in arc melted Fe-Cu metals with equal atomic ratio of the constituents

    KAUST Repository

    Hassnain Jaffari, G.

    2015-12-16

    Composition gradient and phase separation at the nanoscale have been investigated for arc-melted and solidified with equiatomic Fe-Cu. Diffraction studies revealed that Fe and Cu exhibited phase separation with no trace of any mixing. Microscopy studies revealed that immiscible Fe-Cu form dense bulk nanocomposite. The spatial distribution of Fe and Cu showed existence of two distinct regions, i.e., Fe-rich and Cu-rich regions. Fe-rich regions have Cu precipitates of various sizes and different shapes, with Fe forming meshes or channels greater than 100 nm in size. On the other hand, the matrix of Cu-rich regions formed strips with fine strands of nanosized Fe. Macromagnetic response of the system showed ferromagnetic behavior with a magnetic moment being equal to about 2.13 μB/Fe atom and a bulk like negligible value of coercivity over the temperature range of 5–300 K. Anisotropy constant has been calculated from various laws of approach to saturation, and its value is extracted to be equal to 1350 J/m3. Inhomogeneous strain within the Cu and Fe crystallites has been calculated for the (unannealed) sample solidified after arc-melting. Annealed sample also exhibited local inhomogeneity with removal of inhomogeneous strain and no appreciable change in magnetic character. However, for the annealed sample phase separated Fe exhibited homogenous strain.

  7. The formation mechanism of CO2 and its conversion in the process of coal gasification under arc plasma conditions

    Science.gov (United States)

    He, Xiaojun; Zheng, Mingdong; Qiu, Jieshan; Zhao, Zongbin; Ma, Tengcai

    2006-05-01

    The carbon dioxide (CO2) formation mechanism and co-conversion of CO2 with coal was investigated in the process of coal gasification in a steam medium at atmospheric pressure under arc plasma conditions in a tube-type setup. The arc plasma was diagnosed in situ by optical emission spectroscopy and the gas products were analysed by gas chromatography. CO2 yields are correlated with the quantitative emission peak intensity of the active species in plasma when the operating parameter is changed. The results show that the greater the emission peak intensity of the CH radicals, C2 radicals, OH radicals or O atoms, the smaller the CO2 yield is, which means that the CO2 formation process is inhibited by increasing the concentration of the mentioned active species under arc plasma conditions. On the basis of the diagnosis results, co-conversion of CO2 and coal in a steam medium under plasma conditions was carried out in the same setup and the results show that CO2 conversion reaches 88.6% while the concentration of CO + H2 reaches 87.4%; at the same time, coal conversion is in the range 54.7-68.7%, which proves that co-conversion of CO2 and coal in a steam medium under plasma conditions might be a prospective way to utilize CO2 and the production of synthesis gas.

  8. Arc tracks on nanostructured surfaces after microbreakdowns

    Science.gov (United States)

    Sinelnikov, D.; Bulgadaryan, D.; Hwangbo, D.; Kajita, S.; Kolodko, D.; Kurnaev, V.; Ohno, N.

    2016-09-01

    Studying of initial steps of unipolar arc ignition process is important for reduction of probability of arcing between the plasma and the wall in thermonuclear devices. Tungsten nano-fuzz surface formed by helium plasma irradiation at high fluences and temperatures is a perfect material for arc ignition. Snowflake-like craters were detected on the fuzzy surfaces after short micro-breakdowns. Such sort of craters have not been observed before on any other metallic surfaces. These specific traces are formed due to unique properties of the fuzz structure. The nano-fuzz could be easily melted and vaporized by micro-breakdown current, due to its porosity and bad thermal conductivity, and formation of low conducting metallic vapour under the cathode spot causes discharge movement to the nearest place. Thus, even low current arc can easily move and leave traces, which could be easily observed by a secondary electron microscope.

  9. Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

    Science.gov (United States)

    Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

    2010-09-15

    Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems.

  10. Gliding arc plasma assisted N2O dissociation for monopropellant propulsion

    Science.gov (United States)

    Bosi, Franco J.; Dobrynin, Danil

    2017-01-01

    In this paper we address the capability of gliding arc (GA) discharges to promote plasma assisted combustion of nitrous oxide gas (N2O) for spacecraft monopropellant thruster applications. N2O is a ‘green’ propellant with interesting properties, but highly inert when used as monopropellant. Higher vibrational temperatures {{T}\\text{v}}>T , and hot spot localized dissociation, achieved within the GA reactor, are able to promote combustion of the gas. The vibrational temperature of the N2 second positive system is estimated by means of optical emission spectroscopy and reaches 5000 K, while the gas temperature reaches 1500 K the degree of N2O decomposition, estimated by FTIR measurements, ranged from 25 to 85%. A kinetic model for N2O dissociation is developed; the model shows that simply heating the gas in the same conditions is not enough to produce appreciable dissociation, providing further evidence of the catalytic action of the plasma. Results allow us to predict the propulsive efficiencies to be about 43%, with a thrust level of 37 mN; this result compares positively with the existing N2O resistojet technology.

  11. Micro-Plasma Transferred Arc Additive Manufacturing for Die and Mold Surface Remanufacturing

    Science.gov (United States)

    Jhavar, Suyog; Paul, Christ Prakash; Jain, Neelesh Kumar

    2016-07-01

    Micro-plasma transferred arc ( µPTA) additive manufacturing is one of the newest options for remanufacturing of dies and molds surfaces in the near-millimeter range leading to extended usage of the same. We deployed an automatic micro-plasma deposition setup to deposit a wire of 300 µm of AISI P20 tool steel on the substrate of same material for the potential application in remanufacturing of the die and mold surface. Our present research effort is to establish µPTA additive manufacturing as a viable economical and cleaner methodology for potential industrial applications. We undertook the optimization of single weld bead geometry as the first step in our present study. Bead-on-plate trials were conducted to deposit single bead geometry at various processing parameters. The bead geometry (shape and size) and dilution were measured and the parametric dependence was derived. A set of parameters leading to reproducible regular and smooth single bead geometry were identified and used to prepare a thin wall for mechanical testing. The deposits were subjected to material characterization such as microscopic studies, micro-hardness measurements and tensile testing. The process was compared qualitatively with other deposition processes involving high-energy density beams and was found to be advantageous in terms of low initial and running costs with comparable properties. The outcome of the study confirmed the process capability of µPTA deposition leading to deployment of cost-effective and environmentally friendlier technology for die and mold remanufacturing.

  12. Integrated parametric study of a hybrid-stabilized argon-water arc under subsonic, transonic and supersonic plasma flow regimes

    Science.gov (United States)

    Jeništa, J.; Takana, H.; Nishiyama, H.; Bartlová, M.; Aubrecht, V.; Křenek, P.; Hrabovský, M.; Kavka, T.; Sember, V.; Mašláni, A.

    2011-11-01

    This paper presents a numerical investigation of characteristics and processes in the worldwide unique type of thermal plasma generator with combined stabilization of arc by argon flow and water vortex, the so-called hybrid-stabilized arc. The arc has been used for spraying of ceramic or metallic particles and for pyrolysis of biomass. The net emission coefficients as well as the partial characteristics methods for radiation losses from the argon-water arc are employed. Calculations for 300-600 A with 22.5-40 standard litres per minute (slm) of argon reveal transition from a transonic plasma flow for 400 A to a supersonic one for 600 A with a maximum Mach number of 1.6 near the exit nozzle of the plasma torch. A comparison with available experimental data near the exit nozzle shows very good agreement for the radial temperature profiles. Radial velocity profiles calculated 2 mm downstream of the nozzle exit show good agreement with the profiles determined from the combination of calculation and experiment (the so-called integrated approach). A recent evaluation of the Mach number from the experimental data for 500 and 600 A confirmed the existence of the supersonic flow regime.

  13. High photoelectron emission from Co-diffused MgO deposited using arc plasma gun

    Science.gov (United States)

    Yamamoto, Shin-ichi; Kosuga, Hiroki

    2015-08-01

    MgO has several advantageous characteristics and has been applied in various fields. In this study, we deposited Co nanoparticles in an island pattern on a Si substrate using an arc plasma gun (APG). We subsequently formed a MgO thin film on this substrate by metal-organic decomposition (MOD), which enables the formation of films in the atmosphere, thereby yielding a double-layer structure. The MgO thin film formed on Co nanoparticles deposited using the APG with 500 pulses of arc discharge exhibited improved crystallinity and photoelectron emission at least threefold higher than that of a MgO thin film formed directly without depositing Co nanoparticles. Although the transmittance of the specimen formed by depositing Co nanoparticles was initially 30% or lower, it increased to greater than 90% after the formation of the MgO thin film and the dispersion of the Co nanoparticles in the MgO thin film during heat treatment at 900 °C. Our results clarify that the characteristics of MgO thin films are markedly improved by depositing Co nanoparticles before forming the films. The results of Kelvin probe force microscopy (KPFM) indicate that the outermost surface of the Co material had become CoO (cobalt oxide) with the dispersion of Co nanoparticles in the MgO thin film. The lattice parameter of CoO nanoparticles (an-axis lattice parameter of 4.2615 Å) after heating matches well with that of MgO (4.2126 Å). The MgO thin films that grew in conjunction with the CoO nanoparticles were highly crystallized. We successfully established a high-performance, cost-effective bottom-up process that requires no ion injection by dispersing Co nanoparticles in a MgO thin film through heat treatment.

  14. Mechanism of coal gasification in a steam medium under arc plasma conditions

    Science.gov (United States)

    He, Xiaojun; Ma, Tengcai; Qiu, Jieshan; Sun, Tianjun; Zhao, Zongbin; Zhou, Ying; Zhang, Jialiang

    2004-08-01

    The coal gasification mechanism in a steam medium under arc plasma conditions was investigated at atmospheric pressure in a tube-type setup. The gases obtained were analysed by gas chromatography. The active species in the plasma were monitored and analysed in situ by optical emission spectroscopy (OES). The effects of operating parameters such as the current in the electromagnetic coil and the flow rate of carrier gas (air) on the gas yields as well as on the emission intensities of the active species were studied. The quantitative emission intensities of the active species are correlated with the yields of main components in the gas products. The results show that as the current in the electromagnetic coil increases, the yields of H2, CO, CO2 and O2 as well as the peak intensities of C atom, H atom, CH radical and CO+ ion detected by OES pass through a maximum. It is also found that as the flow rate of carrier gas (air) increases, the yields of CO, CO2 and O2 increase; at the same time, the yield of H2 and the peak intensities of C atoms, H atoms, CH radicals and OH radicals decrease. The presence of C atoms or H atoms in the reaction system favours the formation of H2, which is evidenced by the fact that the yield of H2 increases as the optical emission intensity of C atom or H atom species increases. Based on the experimental results, a possible mechanism of coal gasification in steam medium under plasma conditions is proposed and discussed.

  15. Mechanism of coal gasification in a steam medium under arc plasma conditions

    Energy Technology Data Exchange (ETDEWEB)

    He, X.J.; Ma, T.C.; Qiu, J.S.; Sun, T.J.; Zhao, Z.B.; Zhou, Y.; Zhang, J.L. [Dalian University of Technology, Dalian (China). Carbon Research Laboratory, Center for Nano Materials and Science

    2004-08-01

    The coal gasification mechanism in a steam medium under arc plasma conditions was investigated at atmospheric pressure in a tube-type setup. The gases obtained were analysed by gas chromatography. The active species in the plasma were monitored and analysed in situ by optical emission spectroscopy (OES). The effects of operating parameters such as the current in the electromagnetic coil and the flow rate of carrier gas (air) on the gas yields as well as on the emission intensities of the active species were studied. The quantitative emission intensities of the active species are correlated with the yields of main components in the gas products. The results show that as the current in the electromagnetic coil increases, the yields of H{sub 2}, CO, CO{sub 2} and O{sub 2} as well as the peak intensities of C atom, H atom, CH radical and CO{sup +} ion detected by OES pass through a maximum. It is also found that as the flow rate of carrier gas (air) increases, the yields of CO, CO{sub 2} and O{sub 2} increase; at the same time, the yield of H{sub 2} and the peak intensities of C atoms, H atoms, CH radicals and OH radicals decrease. The presence of C atoms or H atoms in the reaction system favours the formation of H{sub 2}, which is evidenced by the fact that the yield of H{sub 2} increases as the optical emission intensity of C atom or H atom species increases. Based on the experimental results, a possible mechanism of coal gasification in steam medium under plasma conditions is proposed and discussed.

  16. PREFACE: 1st International Symposium on Electrical Arc and Thermal Plasmas in Africa (ISAPA)

    Science.gov (United States)

    Andre, Pascal; Koalaga, Zacharie

    2012-02-01

    Logos of the University of Ouagadougou, ISAPA and Universite Blaise Pascal Africa (especially Sub-Saharan Africa) is a continent where electrification is at a low level. However, the development of the electrical power sector is a prerequisite for the growth of other industrial activities, that is to say for the social and economic development of African countries. Consequently, a large number of electrification projects (rural electrification, interconnection of different country's grids) takes place in many countries. These projects need expertise and make Africa a continent of opportunity for companies in different domains for business and research: energy; energetic production, transmission, distribution and protection of electricity; the supply of cable; the construction, engineering and expertise in the field of solar and wind power. The first International Symposium on electrical Arc and thermal Plasma in Africa (ISAPA) was held for the first time in Ouagadougou, Burkina Faso to progress and develop the research of new physical developments, technical breakthroughs, and ideas in the fields of electrical production and electrical applications. The ISAPA aims to encourage the advancement of the science and applications of electrical power transformation in Africa by bringing together specialists from many areas in Africa and the rest of the world. Such considerations have led us to define a Scientific Committee including representatives from many countries. This first meeting was an innovative opportunity for researchers and engineers from academic and industrial sectors to exchange views and knowledge. Both fundamental aspects such as thermal plasma, electrical arc, diagnostics and applied aspects as circuit breakers, ICP analyses, photovoltaic energy conversion and alternative energies, as well as space applications were covered. The Laboratory of Material and Environment (LAME) from Ouagadougou University and the Laboratory of Electric Arc and Thermal

  17. Simulation of Low-Voltage Arc Plasma During Contact Opening Progress

    Institute of Scientific and Technical Information of China (English)

    WU Yi; RONG Ming-zhe; SUN Zhi-qiang; WANG Xiao-hua; LI Jian; WANG Jian-hua

    2007-01-01

    This paper focuses on the simulation of the low-voltage arc with an opening contact.A controllable experiment setup with a rotating contact is designed to investigate the arc behaviour.Supported by the experiment,the phenomena of arc elongation and commutation in the case of rotating contact are simulated with the dynamic grid technique introduced.Under the given condition of the external magnetic field and the contact rotating velocity,the stagnation and rapid jump of two arc roots are observed by the calculated and experimental arc root displacement.The voltage of arc column can be divided into four phases and its sharp rising progress comes from the increase of the displacement difference between two arc roots in x direction.

  18. Control system of constant power consumption melting speed for vacuum arc furnace%真空自耗电弧炉恒熔速控制系统改造

    Institute of Scientific and Technical Information of China (English)

    王勃; 陈鼎; 孙足来

    2015-01-01

    为真空自耗电弧炉设备由恒电压控制升级改造至恒熔速控制系统。通过对2000kg真空自耗电弧炉熔炼钛合金的生产工艺、过程参数、产品要求进行了详细分析,选取恰当的数据采样算法,为更好的掌握真空弧电压、真空弧电流、钛合金熔炼速度等工艺参数间的耦合关系提供了良好的依据。同时对真空自耗电弧炉的控制系统现状及熔炼技术发展做了综述。在 PLC中建立弧电压、弧电流,熔炼速率等的计算公式来实现设定各级控制回路的设定值。%In this paper, the control system of electricity arc furnace equipment is upgraded from constant voltage to constant melting speed. The power consumption of vacuum arc furnace selfmelting production technology of titanium alloy, process parame-ters and product requirements are analyzed in detail. The data sampling algorithm was selected appropriately in order to better grasp the vacuum arc current, arc voltage, the coupling relationship between process parameters such as titanium alloy melting speed so as to provide good basis. At the same time, the development of the current control system and self-melting technology for power consumption vacuum arc furnace were reviewed. The calculation formula of arc voltage, arc current and melting rate were built up in PLC to implement the control circuit at various levels.

  19. Rapidly solidified titanium alloys by melt overflow

    Science.gov (United States)

    Gaspar, Thomas A.; Bruce, Thomas J., Jr.; Hackman, Lloyd E.; Brasmer, Susan E.; Dantzig, Jonathan A.; Baeslack, William A., III

    1989-01-01

    A pilot plant scale furnace was designed and constructed for casting titanium alloy strips. The furnace combines plasma arc skull melting techniques with melt overflow rapid solidification technology. A mathematical model of the melting and casting process was developed. The furnace cast strip of a suitable length and width for use with honeycomb structures. Titanium alloys Ti-6Al-4V and Ti-14Al-21 Nb were successfully cast into strips. The strips were evaluated by optical metallography, microhardness measurements, chemical analysis, and cold rolling.

  20. Reduction in airborne contamination levels at the 9201-5 Arc Melt sawing operation. A Y-12 Plant 1982 ALARA goal

    Energy Technology Data Exchange (ETDEWEB)

    Beck, D.E.; West, C.M.

    1983-02-01

    Lowering the uranium airborne contamination level at the two saws in the 9201-5 Arc Melt Area was chosen as a Y-12 Plant As-Low-As-Reasonably-Achievable (ALARA) goal for 1982. This priority was convincingly communicated to those involving by giving specific instructions to suspend saw operations any time there was evidence of a problem until that problem could be corrected. Using control charts on air flow rates into the saw enclosures and pressure drops across filters in the saw ventilation (Delta Phase I) exhaust system, it was possible to decide when filter changes or other adjustments were necessary to maintain the exhaust flow rates needed for improved airborne contamination control. The keeping of these charts, along with the actions taken on the basis of the data gathered, made it possible to meet the goal of reducing airborne contamination levels in 1982, as compared with 1981, although production in the Arc Melt Area increased significantly. These data also showed that use of one brand of filter in the prefilter system resulted in the need to change filters more frequently than when another brand was used. This fact triggered an investigation which revealed the cause for the shorter useful life of that filter and a request that only specifically approved filters be purchased for use in this system. Use of these control data also made it possible to establish that the exhaust system operated more effectively without the Roto-clone hydrostatic pecipitators because exhaust air flow was increased without reduction in filter life.

  1. Microstructural Evolution and Mechanical Properties of Inconel 625 Alloy during Pulsed Plasma Arc Deposition Process

    Institute of Scientific and Technical Information of China (English)

    Fujia Xu; Yaohui Lv; Yuxin Liu; Fengyuan Shu; Peng He; Binshi Xu

    2013-01-01

    Pulsed plasma arc deposition (PPAD),which combines pulsed plasma cladding with rapid prototyping,is a promising technology for manufacturing near net shape components due to its superiority in cost and convenience of processing.In the present research,PPAD was successfully used to fabricate the Ni-based superalloy Inconel 625 components.The microstructures and mechanical properties of deposits were investigated by scanning electron microscopy (SEM),optical microscopy (OM),transmission electron microscopy (TEM) with energy dispersive spectrometer (EDS),microhardness and tensile testers.It was found that the as-deposited structure exhibited homogenous columnar dendrite structure,which grew epitaxially along the deposition direction.Moreover,some intermetallic phases such as Laves phase,minor MC (NbC,TiC) carbides and needle-like δ-Ni3Nb were observed in γ-Ni matrix.Precipitation mechanism and distribution characteristics of these intermetallic phases in the as-deposited 625 alloy sample were analyzed.In order to evaluate the mechanical properties of the deposits,microhardness was measured at various location (including transverse plane and longitudinal plane).The results revealed hardness was in the range of 260-285 HVo.2.In particular,microhardness at the interface region between two adjacent deposited layers was slightly higher than that at other regions due to highly refined structure and the disperse distribution of Laves particles.Finally,the influence of precipitation phases and fabrication strategies on the tensile properties of the as-deposited samples was investigated.The failure modes of the tensile specimens were analyzed with fractography.

  2. Enhanced human bone marrow mesenchymal stem cell functions on cathodic arc plasma-treated titanium

    Directory of Open Access Journals (Sweden)

    Zhu W

    2015-12-01

    Full Text Available Wei Zhu,1 George Teel,1 Christopher M O’Brien,1 Taisen Zhuang,1 Michael Keidar,1 Lijie Grace Zhang1–3 1Department of Mechanical and Aerospace Engineering, 2Department of Biomedical Engineering, 3Department of Medicine, The George Washington University, Washington, DC, USA Abstract: Surface modification of titanium for use in orthopedics has been explored for years; however, an ideal method of integrating titanium with native bone is still required to this day. Since human bone cells directly interact with nanostructured extracellular matrices, one of the most promising methods of improving titanium’s osseointegration involves inducing biomimetic nanotopography to enhance cell–implant interaction. In this regard, we explored an approach to functionalize the surface of titanium by depositing a thin film of textured titanium nanoparticles via a cathodic arc discharge plasma. The aim is to improve human bone marrow mesenchymal stem cell (MSC attachment and differentiation and to reduce deleterious effects of more complex surface modification methods. Surface functionalization was analyzed by scanning electron microscopy, atomic force microscopy, contact angle testing, and specific protein adsorption. Scanning electron microscopy and atomic force microscopy examination demonstrate the deposition of titanium nanoparticles and the surface roughness change after coating. The specific fibronectin adsorption was enhanced on the modified titanium surface that associates with the improved hydrophilicity. MSC adhesion and proliferation were significantly promoted on the nanocoated surface. More importantly, compared to bare titanium, greater production of total protein, deposition of calcium mineral, and synthesis of alkaline phosphatase were observed from MSCs on nanocoated titanium after 21 days. The method described herein presents a promising alternative method for inducing more cell favorable nanosurface for improved orthopedic applications

  3. Cathodoluminescence of Cr-doped diamond-like carbon film by filtered cathodic vacuum arc plasma

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Meng-Wen; Jao, Jui-Yun [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo Kuang Road, Taichung 402, Taiwan (China); Lin, Chun-Chun; Hsieh, Wei-Jen; Yang, Yu-Hsiang [Department of Materials Science and Engineering, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 300, Taiwan (China); Cheng, Li-Shin; Shieu, F.S. [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo Kuang Road, Taichung 402, Taiwan (China); Shih, Han C., E-mail: hcshih@mx.nthu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo Kuang Road, Taichung 402, Taiwan (China); Department of Materials Science and Engineering, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 300, Taiwan (China); Institute of Materials Science and Nanotechnology, Chinese Culture University, 55 Hwa Kang Road, Yang Ming Shan, Taipei 111, Taiwan (China)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The formation of the DLC:Cr films dependent on the flow rates of C{sub 2}H{sub 2}/Ar have been achieved in our FCVA plasma. Black-Right-Pointing-Pointer The amorphous DLC:Cr have high sp{sup 2} content can be completely converted to nanocrystalline Cr{sub 3}C{sub 2}. Black-Right-Pointing-Pointer The effect of doping with Cr is apparently to change the band structure of the DLC and its consequent cathodoluminescence property. - Abstract: Cr doped diamond-like carbon (DLC:Cr) film was synthesized in various flow rates of C{sub 2}H{sub 2}/Ar under a substrate voltage of -50 V at 500 Degree-Sign C by a filtered cathodic vacuum arc plasma. This work has found that the structure of the films was correlated to the flow rate of C{sub 2}H{sub 2}/Ar but the luminescence properties are similar. The cathodoluminescence spectra of DLC:Cr films obtained at 1.9-2.4 eV verifies that the luminescence from the films is in the visible region. The incorporation of Cr into the carbon network results in red emission shifted to 1.99 eV and the orange emission (2.03 eV) also appeared due to the transitions between chromium-related electron levels and {sigma}* states. The peak at 2.10 eV may result from the defects of the structures in DLC:Cr films.

  4. Simultaneous observation of keyhole and weld pool in plasma arc welding with a single cost-effective sensor

    Institute of Scientific and Technical Information of China (English)

    张国凯; 武传松; 刘新锋; 张晨

    2014-01-01

    The dynamic behaviors ofthe keyhole and weld pool are coupled together in plasma arc welding,and the geometric variations ofboth the keyhole and the weld pool determine the weld quality.It is ofgreat significance to simultaneously sense and monitor the keyhole and the weld pool behaviors by using a single low-cost vision sensor in plasma arc welding process.In this study,the keyhole and weld pool were observed and measured under different levels ofwelding current by using the near infrared sensing technology and the charge coupled device (CCD)sensing system.The shapes and relative position ofweld pool and keyhole under different conditions were compared and analyzed.The observation results lay solid foundation for controlling weld quality and understanding the underlying process mechanisms.

  5. Gas Sensors Based on Tin Oxide Nanoparticles Synthesized from a Mini-Arc Plasma Source

    Directory of Open Access Journals (Sweden)

    Ganhua Lu

    2006-01-01

    Full Text Available Miniaturized gas sensors or electronic noses to rapidly detect and differentiate trace amount of chemical agents are extremely attractive. In this paper, we report on the fabrication and characterization of a functional tin oxide nanoparticle gas sensor. Tin oxide nanoparticles are first synthesized using a convenient and low-cost mini-arc plasma source. The nanoparticle size distribution is measured online using a scanning electrical mobility spectrometer (SEMS. The product nanoparticles are analyzed ex-situ by high resolution transmission electron microscopy (HRTEM for morphology and defects, energy dispersive X-ray (EDX spectroscopy for elemental composition, electron diffraction for crystal structure, and X-ray photoelectron spectroscopy (XPS for surface composition. Nonagglomerated rutile tin oxide (SnO2 nanoparticles as small as a few nm have been produced. Larger particles bear a core-shell structure with a metallic core and an oxide shell. The nanoparticles are then assembled onto an e-beam lithographically patterned interdigitated electrode using electrostatic force to fabricate the gas sensor. The nanoparticle sensor exhibits a fast response and a good sensitivity when exposed to 100 ppm ethanol vapor in air.

  6. Deign of Experiment and Optimization of Plasma Transferred Arc Hardfacing on Structural Steel with Titanium Carbide

    Directory of Open Access Journals (Sweden)

    S. Balamurugan

    2014-03-01

    Full Text Available The aim of the Plasma Transferred Arc (PTA hardfacing process is improving a technical surface locally with a dedicated material; Hardfacing became an issue of intense development related to wear resistant application. The hardfacing procedures can be differentiated by the intensity of mixture with the base body, which is usually increasing along with an increasing fusion efficiency rate. Nearly all kinds of weldable materials can be hardfaced and mostly all types of known wear resistant metals in combination can be used as hardfacing materials. The PTA hardfacing process has been widely employed due to several advantages such as higher volume of metal deposition rates and achieving very low dilution level. Heat input which influences dilution can be controlled by proper selection of PTA process parameters. In this study, an attempt has been made to analyze PTA hardfacing of IS: 2062 structural steel with Titanium Carbide (TiC. Experiments were conducted based on a fully replicable five-factor, five-level central composite rotatable design. Mathematical models were developed using response surface methodology to study the effects of PTA hardfacing process parameters such as welding current, welding speed ,powder feed rate, oscillation width and pre heat temperature on bead geometry parameters like penetration, reinforcement, bead width and dilution. Direct and interaction effects of PTA process parameters on bead geometry were analyzed. From mathematical model, the process parameters were optimized.

  7. Particle Size and Pore Structure Characterization of Silver Nanoparticles Prepared by Confined Arc Plasma

    Directory of Open Access Journals (Sweden)

    Mingru Zhou

    2009-01-01

    Full Text Available In the protecting inert gas, silver nanoparticles were successfully prepared by confined arc plasma method. The particle size, microstructure, and morphology of the particles by this process were characterized via X-ray powder diffraction (XRD, transmission electron microscopy (TEM and the corresponding selected area electron diffraction (SAED. The N2 absorption-desorption isotherms of the samples were measured by using the static volumetric absorption analyzer, the pore structure of the sample was calculated by Barrett-Joyner-Halenda (BJH academic model, and the specific surface area was calculated from Brunauer-Emmett-Teller (BET adsorption equation. The experiment results indicate that the crystal structure of the samples is face-centered cubic (FCC structure the same as the bulk materials, the particle size distribution ranging from 5 to 65 nm, with an average particle size about 26 nm obtained by TEM and confirmed by XRD and BET results. The specific surface area is 23.81 m2/g, pore volumes are 0.09 cm3/g, and average pore diameter is 18.7 nm.

  8. Preparation and characterization of carbon nanofluid by a plasma arc nanoparticles synthesis system

    Directory of Open Access Journals (Sweden)

    Pai Feng-Yi

    2011-01-01

    Full Text Available Abstract Heat dissipation from electrical appliances is a significant issue with contemporary electrical devices. One factor in the improvement of heat dissipation is the heat transfer performance of the working fluid. In this study, we used plasma arc technology to produce a nanofluid of carbon nanoparticles dispersed in distilled water. In a one-step synthesis, carbon was simultaneously heated and vaporized in the chamber, the carbon vapor and particles were then carried to a collector, where cooling furnished the desired carbon/water nanofluid. The particle size and shape were determined using the light-scattering size analyzer, SEM, and TEM. Crystal morphology was examined by XRD. Finally, the characterization include thermal conductivity, viscosity, density and electric conductivity were evaluated by suitable instruments under different temperatures. The thermal conductivity of carbon/water nanofluid increased by about 25% at 50°C compared to distilled water. The experimental results demonstrated excellent thermal conductivity and feasibility for manufacturing of carbon/water nanofluids.

  9. Determination of Nickel, Vanadium and Iron in Crude Oil by Three-Phase Plasma Arc Spectrometry

    Science.gov (United States)

    Ghatass, Zekry F.

    2002-12-01

    Three-phase plasma arc (TPPA) with ultrasonic nebulizer is developed for simultaneous determination of trace elements in crude oil samples. Ultrasonic nebulizer is used instead of pneumatic nebulizer in order to minimize the problems caused by the oil viscosity during the operation. This system was used for determination of some trace elements (V, Ni, and Fe) in a crude oil samples. Methyl isobutyl ketone (MIBK) was used to dilute the oil samples. The TPPA instrument offers several advantages including a low cost power supply with no radio frequency, linear dynamic ranges from 4 to 5 of orders of magnitude, and detection limits (0.121, 0.313 and 0.242 (μg/ml) for Ni, V and Fe respectively. The average concentrations were 31 ± 0.45 (μg/ml) for Ni, 40 ± 0.88 (μg/ml) for V and 8 ± 0.74 (μg/ml) for Fe at Balaaiem fields and 2 ± 0.05 (μg/ml) for Ni, 4.8 ± 0.25 (μg/ml) for V and 2 ± 0.10 (μg/ml) for Fe at Wastern Desert fields.

  10. High temperature Oxidation of ODS alloy with zirconia dispersions synthesized using Arc Plasma Sintering

    Science.gov (United States)

    Bandriyana; Sujatno, A.; Salam, R.; Sugeng, B.; Dimyati, A.

    2017-02-01

    Microstructure formation and oxidation behaviour of the Oxide Dispersion Strengthened (ODS) steels for application as structure material in Nuclear Power Plant was investigated. A mixture composed of Fe and 12 wt. % Cr powder with addition of 0.5 and 1 wt.% ZrO2 particles was milled and isostatic pressed to form a sample coin. The coin was then consolidated in the Arc Plasma Sintering (APS) for 4 minutes. The samples were subjected to the high temperature oxidation test in the Magnetic Suspension Balance (MSB). The oxidation test was carried out at 700°C for 6 hours to evaluate the oxide growth in the early stage of it formation by extraction the mass gain curve. The Scanning Electron Microscope (SEM) imaging and X-ray Diffraction Spectroscopy (EDX) elemental mapping were performed to study the microstructure change and compositional distribution. SEM and EDX observation revealed the time dependent development of the Fe-Cr-phases during consolidation. The oxidation rate behaviour of the samples followed the parabolic rate characteristic for inward oxidation process driven by oxygen inward diffusion through the oxide scale with the maximum weight gain around of 60 g/m2. The oxidation resistance was strongly affected by the formation of the oxide protective layer on the surface. In so far, addition of zirconia particles has played no significant role to the oxidation behaviour.

  11. Enhanced human bone marrow mesenchymal stem cell functions on cathodic arc plasma-treated titanium.

    Science.gov (United States)

    Zhu, Wei; Teel, George; O'Brien, Christopher M; Zhuang, Taisen; Keidar, Michael; Zhang, Lijie Grace

    2015-01-01

    Surface modification of titanium for use in orthopedics has been explored for years; however, an ideal method of integrating titanium with native bone is still required to this day. Since human bone cells directly interact with nanostructured extracellular matrices, one of the most promising methods of improving titanium's osseointegration involves inducing bio-mimetic nanotopography to enhance cell-implant interaction. In this regard, we explored an approach to functionalize the surface of titanium by depositing a thin film of textured titanium nanoparticles via a cathodic arc discharge plasma. The aim is to improve human bone marrow mesenchymal stem cell (MSC) attachment and differentiation and to reduce deleterious effects of more complex surface modification methods. Surface functionalization was analyzed by scanning electron microscopy, atomic force microscopy, contact angle testing, and specific protein adsorption. Scanning electron microscopy and atomic force microscopy examination demonstrate the deposition of titanium nanoparticles and the surface roughness change after coating. The specific fibronectin adsorption was enhanced on the modified titanium surface that associates with the improved hydrophilicity. MSC adhesion and proliferation were significantly promoted on the nanocoated surface. More importantly, compared to bare titanium, greater production of total protein, deposition of calcium mineral, and synthesis of alkaline phosphatase were observed from MSCs on nanocoated titanium after 21 days. The method described herein presents a promising alternative method for inducing more cell favorable nanosurface for improved orthopedic applications.

  12. Development of an encapsulation method using plasma arc welding to produce iodine-125 seeds for brachytherapy

    Energy Technology Data Exchange (ETDEWEB)

    Feher, Anselmo; Calvo, Wilson A.P.; Rostelato, Maria E.C.M.; Zeituni, Carlos A.; Somessari, Samir L.; Costa, Osvaldo L.; Moura, Joao A.; Moura, Eduardo S.; Souza, Carla D.; Rela, Paulo R., E-mail: afeher@ipen.b, E-mail: wapcalvo@ipen.b, E-mail: elisaros@ipen.b, E-mail: somessar@ipen.b, E-mail: olcosta@ipen.b, E-mail: esmoura@ipen.b, E-mail: cdsouza@ipen.b, E-mail: prela@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2011-07-01

    The prostate cancer, which is the second cause of death by cancer in men, overcome only by lung cancer is public health problem in Brazil. Brachytherapy is among the possible available treatments for prostate cancer, in which small seeds containing Iodine-125 radioisotope are implanted into the prostate gland. The seed consists of a titanium sealed capsule with 0.8 mm external diameter and 4.5 mm length, containing a central silver wire with adsorbed Iodine-125. The Plasma Arc Welding (PAW) is one of the viable techniques for sealing process. The equipment used in this technique is less costly than in other processes, such as, Laser Beam Welding (LBW). The main purpose of this work was the development of an encapsulation method using PAW. The development of this work has presented the following phases: cutting and cleaning titanium tube, determination of the welding parameters, development of a titanium tube holding device for PAW, sealed sources validation according to ISO 2919 - Sealed Radioactive Sources - General Requirements and Classification, and metallographic assays. The developed procedure to seal Iodine-125 seeds using PAW has shown high efficiency, satisfying all the established requirements of ISO 2919. The results obtained in this work will give the possibility to establish a routine production process according to the orientations presented in resolution RDC 17 - Good Manufacturing Practices to Medical Products defined by the ANVISA - National Agency of Sanitary Surveillance. (author)

  13. KEYHOLE IMAGE PROCESSING OF VARIABLE POLARITY PLASMA ARC WELDING BASED ON WAVELET TRANSFORM

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to realize the feedback control for variable polarity plasma arc welding (VPPAW) formation in the welding process, the geometrical sizes of the keyhole image must be extracted. With the properties of multiscale edge through the wavelet theory, the edge points were detected by getting the maximum modules of the gradient vector in the dircetion towards which the gradient vector points in the image plane. At coarse scales, the local maxima of modules have different positions and only detected the sharp edge. At fine scale, there are many maxima created by the image noise. The best scale where the edges are well discriminated from noises is discussed by the multiscale transform. At last, a new method of peak analysis for threshold selection is provided. It is based on the wavelet transform which provides a multiscale analysis of the information of the histogram. Many experiments show these ways are effective for the keyhole image to get the geometry parameters of the keyhole in the real-time VPPAW image processing.

  14. Deposition of titanium nitride layers by electric arc - Reactive plasma spraying method

    Science.gov (United States)

    Şerban, Viorel-Aurel; Roşu, Radu Alexandru; Bucur, Alexandra Ioana; Pascu, Doru Romulus

    2013-01-01

    Titanium nitride (TiN) is a ceramic material which possesses high mechanical properties, being often used in order to cover cutting tools, thus increasing their lifetime, and also for covering components which are working in corrosive environments. The paper presents the experimental results on deposition of titanium nitride coatings by a new combined method (reactive plasma spraying and electric arc thermal spraying). In this way the advantages of each method in part are combined, obtaining improved quality coatings in the same time achieving high productivity. Commercially pure titanium wire and C45 steel as substrate were used for experiments. X-ray diffraction analysis shows that the deposited coatings are composed of titanium nitride (TiN, Ti2N) and small amounts of Ti3O. The microstructure of the deposited layers, investigated both by optical and scanning electron microscopy, shows that the coatings are dense, compact, without cracks and with low porosity. Vickers microhardness of the coatings presents maximum values of 912 HV0.1. The corrosion tests in 3%NaCl solution show that the deposited layers have a high corrosion resistance compared to unalloyed steel substrate.

  15. An Experimental Research to Study the Microwaves Transmission Characteristics of Ablating Material in Arc-Heated Plasma Flow

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, an experimental research the effect of ablating material on the reflection and the transmission of microwaves in arc-heated plasma flow is presented by using the C band microwave measuring system. The results show that the ablating material with accidented surface and its high temperature have remarkably affected the reflection and the transmission of microwaves. The experiment proves that the system has outstanding precision and reliability.

  16. Effect of Fast Curing Lights, Argon Laser, and Plasma Arc on Bond Strengths of Orthodontic Brackets: An In Vitro Study

    Directory of Open Access Journals (Sweden)

    M. Hashem-Hoseini

    2008-12-01

    Full Text Available Objective: Nowadays light-cured composites are used widely by orthodontists to bond brackets. As these composites require 20-40 seconds time per tooth to be light cured, more chair-time in needed compared to self-cured composites. In recent years, the argon laser and plasma arc lights have been introduced in dentistry to reduce this curing time. The purpose of this study was to compare bond strength of brackets bonded with the argon la-ser and plasma arc light with those bonded with the conventional halogen light.Materials and Methods: Fifty-one intact human premolars were randomly divided into three groups of 17 teeth each. Stainless steel twin premolar brackets (018- in Dyna lock, 3M Unitek were bonded to the teeth using one of these curing devices in each group: the halogen unit (Coltolux 75, Switzerland, the argon laser unit (Bo-5, Iran , and the plasma arc unit (Remecure 15, Belgium. The orthodontic adhesive was the same in the three groups (Transbond XT, 3M Unitek. After thermal cycling, the diametral tensilebond strength of specimens was measured using a debonding plier in a Zwick Universal Testing machine (Z/100, Germany.Results: The mean bond strengths was 17.344 MPa (SD=4.567 for halogen 19.172 MPa(SD=6.328 for laser and 19.322 MPa (SD=4.036 for plasma arc groups. No statistically significant difference existed in the mean bond strengths among three groups.Conclusion: Argon laser lights, significantly reducing the curing time of orthodonticbrackets without affecting bond strength, have the potential to be considered as advanta-geous alternatives to conventional halogen light.

  17. Micro-leakage of a Fissure Sealant Cured Using Quartz-tungsten-halogen and Plasma Arc Light Curing Units.

    Science.gov (United States)

    Bahrololoomi, Zahra; Soleimani, Ali Asghar; Jafari, Najmeh; Varkesh, Bentolhoda

    2014-01-01

    Background and aims. Newer curing units such as plasma arc can polymerize the sealants in much shorter curing times. The aim of this study was to compare the effect of two different curing units on the micro-leakage of a fissure sealant material. Materials and methods. Sixty two extracted premolars without caries were randomly divided into two groups of 31 samples. Occlusal surfaces of all teeth were cleansed. Then, teeth surfaces were etched by 37% phosphoric acid. After rinsing and drying, occlusal surfaces of teeth were sealed by a fissure sealant. The sealant was then cured using either a halogen light curing unit or a plasma arc curing light. After sealing, the teeth were thermocycled for 500 cycles. The teeth were then sectioned and examined for micro-leakage. Statistical analyses were performed with Mann-Whitney test. Results. There was no significant difference between two groups regarding micro-leakage (P = 0.42). Conclusion. Results showed that there was no significant difference between two different curing units. Therefore, plasma arc unit might be a useful alternative for sealant polymerization.

  18. High-rate and low-temperature growth of ZnO:Ga thin films by steered cathodic arc plasma evaporation

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Chih-Hao [Department of Materials Science and Engineering, National Cheng Kung University, Tainan, Taiwan (China); Wang, Wei-Lin [Nano Materials Center, ITRI South, Industrial Technology Research Institute, Tainan, Taiwan (China); Hwang, Weng-Sing, E-mail: wshwang@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, Tainan, Taiwan (China)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer ZnO:Ga (GZO) films are deposited on glass by steered cathodic arc plasma evaporation. Black-Right-Pointing-Pointer GZO films are grown at a high growth rate (220 nm/min) and low temperature (120 Degree-Sign C). Black-Right-Pointing-Pointer Films with low strain show low resistivity and high transparency. Black-Right-Pointing-Pointer Droplet size is reduced when a high-melting-point GZO ceramic target is adopted. Black-Right-Pointing-Pointer Metal-like conductivity indicates GZO films became degenerated semiconductors. - Abstract: Ga-doped ZnO (GZO) thin films with various thicknesses (120-520 nm) are deposited on the glass substrate at a high growth rate of 220 nm/min and a low temperature of 120 Degree-Sign C by a steered cathodic arc plasma evaporation (steered CAPE). The growth mechanism, microstructure, residual stress, surface morphology, electrical and optical properties, chemical states, electron transport behaviors and thickness effect of the GZO films are investigated. The film stress is gradually relaxed from -0.516 GPa to -0.090 GPa with thickness increasing. Transmission electron microscopy (TEM) images show that the GZO microstructure consists of c-axis textured columnar grains accompanied by some embedded nanodroplets. The droplet size is significantly reduced when a high-melting-point (1975 Degree-Sign C) GZO ceramic target is adopted. High-resolution TEM image shows the GZO crystallites nucleated directly onto the amorphous substrate. The electrical properties improve with increasing thickness. The lowest resistivity (4.72 Multiplication-Sign 10{sup -4} {Omega} cm) is achieved at the thickness of 520 nm, with a corresponding transmittance of 89% in the visible region. Temperature-dependent resistivity measurements show that metal-semiconductor transition temperature increases from 136 K to 225 K when decreasing the thickness, which is due to the increasing the localized states caused by the defects and

  19. Processing of ash and slag waste of heating plants by arc plasma to produce construction materials and nanomodifiers

    Science.gov (United States)

    Buyantuev, S. L.; Urkhanova, L. A.; Kondratenko, A. S.; Shishulkin, S. Yu; Lkhasaranov, S. A.; Khmelev, A. B.

    2017-01-01

    The resultsare presented of plasma processing slag and ash waste from coal combustion in heating plants. Melting mechanism of ashand slagraw material is considered by an electromagnetic technological reactor. The analysis was conducted of temperature and phase transformations of raw material when it is heated up to the melting point, and also determination of specific energy consumption by using a generalized model of the thermodynamic analysis of TERRA. The study of materials melting temperature conditions and plum of melt was carried with high-temperature thermal imaging method, followed by mapping and 3D-modeling of the temperature fields. The investigations to establish the principal possibilities of using slag waste of local coal as raw material for the production of mineral (ash and slag) fibers found that by chemical composition there are oxides in the following ranges: 45-65% SiO2; 10-25% Al2O3; 10-45% CaO; 5-10% MgO; other minerals (less than 5%). Thus, these technological wastes are principally suitable for melts to produce mineral wool by the plasma method. An analysis of the results shows the melting point of ash and slag waste - 1800-2000 °C. In this case the specific energy consumption of these processes keeps within the limits of 1.1-1.3 kW*h/kg. For comparison it should be noted that the unit cost of electricity in the known high-melting industrial installations 5-6 kW*h/kg. Upon melting ash and slag waste, which contains up to 2-5% of unburned carbon, carbon nanomaterials were discovered.in the form of ultrafine soot accumulating as a plaque on the water-cooled surfaces in the gas cleaning chamber. The process of formation of soot consists in sublimation-desublimation of part of carbon which is in ash and slag, and graphite electrode. Thus, upon melting of ash and slag in the electromagnetic reactor it is possible to obtain melt, and in the subsequent mineral high quality fiber, which satisfies the requirements of normative documents, and

  20. Plasma synthesis of titanium nitride, carbide and carbonitride nanoparticles by means of reactive anodic arc evaporation from solid titanium

    Energy Technology Data Exchange (ETDEWEB)

    Kiesler, D., E-mail: dennis.kiesler@uni-due.de; Bastuck, T.; Theissmann, R.; Kruis, F. E. [University of Duisburg-Essen, Institute of Technology for Nanostructures (NST) and Center for Nanointegration Duisburg-Essen (CENIDE) (Germany)

    2015-03-15

    Plasma methods using the direct evaporation of a transition metal are well suited for the cost-efficient production of ceramic nanoparticles. In this paper, we report on the development of a simple setup for the production of titanium-ceramics by reactive anodic arc evaporation and the characterization of the aerosol as well as the nanopowder. It is the first report on TiC{sub X}N{sub 1 − X} synthesis in a simple anodic arc plasma. By means of extensive variations of the gas composition, it is shown that the composition of the particles can be tuned from titanium nitride over a titanium carbonitride phase (TiC{sub X}N{sub 1 − X}) to titanium carbide as proven by XRD data. The composition of the plasma gas especially a very low concentration of hydrocarbons around 0.2 % of the total plasma gas is crucial to tune the composition and to avoid the formation of free carbon. Examination of the particles by HR-TEM shows that the material consists mostly of cubic single crystalline particles with mean sizes between 8 and 27 nm.

  1. Adding high time resolution to charge-state-specific ion energy measurements for pulsed copper vacuum arc plasmas

    CERN Document Server

    Tanaka, Koichi; Zhou, Xue; Anders, André

    2015-01-01

    Charge-state-resolved ion energy-time-distributions of pulsed Cu arc plasma were obtained by using direct (time dependent) acquisition of the ion detection signal from a commercial ion mass-per-charge and energy-per-charge analyzer. We find a shift of energies of Cu2+, Cu3+ and Cu4+ ions to lower values during the first few hundred microseconds after arc ignition, which is evidence for particle collisions in the plasma. The generation of Cu1+ ions in the later part of the pulse, measured by the increase of Cu1+ signal intensity and an associated slight reduction of the mean charge state point to charge exchange reactions between ions and neutrals. At the very beginning of the pulse, when the plasma expands into vacuum and the plasma potential strongly fluctuates, ions with much higher energy (over 200 eV) were observed. Early in the pulse, the ion energies observed are approximately proportional to the ion charge state, and we conclude that the acceleration mechanism is primarily based on acceleration in an e...

  2. PRELIMINARY STUDY OF COMBINED PULSED VACUUM ARC SOURCE PLASMA%组合体脉冲真空电弧源的初步研究

    Institute of Scientific and Technical Information of China (English)

    李璟; 黄杰; 王锴; 张荟星; 彭建华; 邓春凤; 吴先映

    2014-01-01

    为得到高密度的等离子体,设计研制了组合体脉冲真空电弧源,它由4套脉冲真空电弧源组合而成.测量了脉冲真空电弧源弧压与弧流的关系;利用静电探针测量了组合体脉冲真空电弧源和单套脉冲真空电弧源产生的等离子体,得到了探针饱和电流(与等离子体密度成正比)与弧压的关系,以及等离子体密度的轴向分布情况;采用飞行时间方法估测了等离子体的飞行速度.组合脉冲真空电弧源最大等离子体密度达到8×1012 cm-3.%In order to get high density plasma,a combined pulsed vacuum arc source is designed and developed with four pulsed vacuum arc sources.The relationship of arc voltage and arc current is measured;The plasma in combined pulsed vacuum arc source and single pulsed vacuum arc source are measured using electrical probe.The relationship of probe saturation current (in proportion to plasma density)versus arc voltage and axial distribution of plasma are measured;The plasma velocity is estimated using time-of-flight method.The maximal plasma density in combined pulsed vacuum arc source is 8×1012 cm-3 .

  3. Ion angular distribution in plasma of vacuum arc ion source with composite cathode and elevated gas pressure.

    Science.gov (United States)

    Nikolaev, A G; Savkin, K P; Yushkov, G Yu; Oks, E M

    2014-02-01

    The Metal Vapor Vacuum Arc (MEVVA) ion sources are capable of generating ion beams of almost all metals of the periodic table. For this kind of ion source, a combination of gas feeding with magnetic field allows the simultaneous generation of both metal and gaseous ions. That makes the MEVVA ion source an excellent instrument for science and application. This work presents results of investigation for ion angular distributions in vacuum arc plasma of Mevva-V.Ru ion source for composite cathodes and for elevated gas pressure. It was shown that for all the cathode materials, singly charged ions have wider angular distribution than multiply charged ions. Increasing the working gas pressure leads to a significant change in the angular distribution of gaseous ions, while with the distribution of metal ions gas remains practically unchanged. The reasons for such different influences are discussed.

  4. Mathematical modeling of motion of interacting particles on the basis of the distribution functions in the plasma arc synthesis of ONS

    Directory of Open Access Journals (Sweden)

    G. V. Abramov

    2012-01-01

    Full Text Available The model of the motion of particles in a plasma arc discharge with binary collisions in the synthesis of carbon nanostructures such as fullerenes and nanotubes Rena. The solution of the system of dimensionless equations of the Vlasov-Poisson equations for the determination of the distribution functions of particles in the plasma.

  5. NUMERICAL MODELING OF HEAT TRANSFER AND FLUID FLOW IN KEYHOLE PLASMA ARC WELDING OF DISSIMILAR STEEL JOINTS

    Directory of Open Access Journals (Sweden)

    M. A. Daha

    2012-02-01

    Full Text Available The evolution of temperature profiles and weld pool geometry during dissimilar welding between 2205 duplex stainless steel and A36 low carbon steel using keyhole plasma arc welding has been simulated using a three dimensional numerical heat transfer and fluid flow model. An adaptive heat source is proposed as a heat source model for performing a non-linear transient thermal analysis, based on the configuration feature of keyhole plasma arc welds. Temperature profiles and solidified weld pool geometry are presented for three different welding heat input. The reversed bugle shape parameters (width of fusion zone at both top and bottom surfaces of the weld pool geometry features for a dissimilar 2205–A36 weld joint are summarized to successfully explain the observations. The model was also applied to keyhole plasma welding of 6.8 mm thick similar 2205 duplex stainless steel joint for validation. The simulation results were compared with independently obtained experimental data and good agreements have been obtained.

  6. Steam explosion triggering phenomena: stainless steel and corium-E simulants studied with a floodable arc melting apparatus. [BWR; PWR

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, L.S.; Buxton, L.D.

    1978-05-01

    Laboratory-scale experiments on the thermal interaction of light water reactor core materials with water have been performed. Samples (10--35 g) of Type 304 stainless steel and Corium-E simulants were each flooded with approximately 1.5 litres of water to determine whether steam explosions would occur naturally. Many of the experiments also employed artificially induced pressure transients in an attempt to initiate steam explosions. Vigorous interactions were not observed when the triggering pulse was not applied, and for stainless steel the triggering pulse initiated only coarse fragmentation. Two-stage, pressure-producing interactions were triggered for an ''oxidic'' Corium-E simulant. An impulse-initiated gas release theory has been simulated to explain the initial sample fragmentation. Although the delayed second stage of the event is not fully understood, it does not appear to be readily explained with classical vapor explosion theory. Rather, some form of metastability of the melt seems to be involved.

  7. Investigations of the cathode region of an argon arc plasma by degenerate four-wave mixing laser spectroscopy and optical emission spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Dzierzega, K [Marian Smoluchowski Institute of Physics, Jagiellonian University, ul. Reymonta 4, 30-059 Cracow (Poland); Pokrzywka, B [Mt. Suhora Observatory, Cracow Pedagogical University, ul. Podchorazych 2, 30-083 Cracow (Poland); Pellerin, S [LASEP, Universite d' Orleans-Centre Universitaire de Bourges, Rue Gaston Berger BP 4043, 18028 Bourges (France)

    2004-07-07

    Degenerate four-wave mixing (DFWM) laser spectroscopy was used in local studies of atmospheric pressure argon plasma generated in a free-burning arc. The results of plasma diagnostics using the DFWM method were compared to the results obtained with optical emission measurements. In the cathode region of the arc the maxima of both the DFWM signal and the emission coefficient for the 696.5 nm Ar I line depend on the distance from the cathode tip. This effect proves the departure of the plasma state from local thermal equilibrium (LTE) as it has been reported by many authors. On the other hand the Stark shifts of the 696.5 nm Ar I line determined by the DFWM method in relation to plasma diagnostic results show no deviations from LTE on the arc axis down to 1.0 mm from the cathode tip.

  8. Ion sources with arc-discharge plasma box driven by directly heated LaB(6) electron emitter or cold cathode.

    Science.gov (United States)

    Ivanov, Alexander A; Davydenko, Vladimir I; Deichuli, Petr P; Shulzhenko, Grigori I; Stupishin, Nikolay V

    2008-02-01

    In the Budker Institute, Novosibirsk, an ion source with arc-discharge plasma box has been developed in the recent years for application in thermonuclear devices for plasma diagnostics. Several modifications of the ion source were provided with extracted current ranging from 1 to 7 A and pulse duration of up to 4 s. Initially, the arc-discharge plasma box with cold cathode was used, with which pulse duration is limited to 2 s by the cathode overheating and sputtering in local arc spots. Recently, a directly heated LaB(6) electron emitter was employed instead, which has extended lifetime compared to the cold cathode. In the paper, characteristics of the beam produced with both arrangements of the plasma box are presented.

  9. Effects of shielding gas composition on arc profile and molten pool dynamics in gas metal arc welding of steels

    Science.gov (United States)

    Wang, L. L.; Lu, F. G.; Wang, H. P.; Murphy, A. B.; Tang, X. H.

    2014-11-01

    In gas metal arc welding, gases of different compositions are used to produce an arc plasma, which heats and melts the workpiece. They also protect the workpiece from the influence of the air during the welding process. This paper models gas metal arc welding (GMAW) processes using an in-house simulation code. It investigates the effects of the gas composition on the temperature distribution in the arc and on the molten pool dynamics in gas metal arc welding of steels. Pure argon, pure CO2 and different mixtures of argon and CO2 are considered in the study. The model is validated by comparing the calculated weld profiles with physical weld measurements. The numerical calculations reveal that gas composition greatly affects the arc temperature profile, heat transfer to the workpiece, and consequently the weld dimension. As the CO2 content in the shielding gas increases, a more constricted arc plasma with higher energy density is generated as a result of the increased current density in the arc centre and increased Lorentz force. The calculation also shows that the heat transferred from the arc to the workpiece increases with increasing CO2 content, resulting in a wider and deeper weld pool and decreased reinforcement height.

  10. ZrO2 and ZrO2-Y2O3 coatings deposited by double pulsed plasma arc

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A novel surface technique has been developed to produce ZrO2 and ZrO2-Y2O3 coatings on the surface of alloys by using double pulsed plasma arc to react with a solution film containing nano-oxide particles. These coatings exhibit smooth surface and excellent adhesion with substrate. The morphologies of the ceramic coatings and phases were analyzed. It was shown that the oxidation resistance of l8-8 stainless steel was markedly improved by applying ZrO2 and ZrO2-Y2O3 coatings.

  11. Application of Response Surface Methodolody to Prediction of Dilution in Plasma Transferred Arc Hardfacing of Stainless Steel on Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    V Balasubramanian; A K Lakshminarayanan; R Varahamoorthy; S Babu

    2009-01-01

    The application of.response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA (plasma transferred arc welding) process.The experiments were conducted based on five-factor five-level central composite rotatable design with full replication technique and a mathematical model was developed using response surface methodology.Furthermore,the response surface methodology was also used to optimize the process parameters that yielded the lowest percentage of dilution.

  12. Photoelectron Emission from Metal Surfaces Induced by VUV-emission of Filament Driven Hydrogen Arc Discharge Plasma

    CERN Document Server

    Laulainen, J; Koivisto, H; Komppula, J; Tarvainen, O

    2015-01-01

    Photoelectron emission measurements have been performed using a filament-driven multi-cusp arc discharge volume production H^- ion source (LIISA). It has been found that photoelectron currents obtained with Al, Cu, Mo, Ta and stainless steel (SAE 304) are on the same order of magnitude. The photoelectron currents depend linearly on the discharge power. It is shown experimentally that photoelectron emission is significant only in the short wavelength range of hydrogen spectrum due to the energy dependence of the quantum efficiency. It is estimated from the measured data that the maximum photoelectron flux from plasma chamber walls is on the order of 1 A per kW of discharge power.

  13. Aqueous fluids and sedimentary melts as agents for mantle wedge metasomatism, as inferred from peridotite xenoliths at Pinatubo and Iraya volcanoes, Luzon arc, Philippines

    Science.gov (United States)

    Yoshikawa, Masako; Tamura, Akihiro; Arai, Shoji; Kawamoto, Tatsuhiko; Payot, Betchaida D.; Rivera, Danikko John; Bariso, Ericson B.; Mirabueno, Ma. Hannah T.; Okuno, Mitsuru; Kobayashi, Tetsuo

    2016-10-01

    Mantle xenoliths entrained in subduction-zone magmas often record metasomatic signature of the mantle wedge. Such xenoliths occur in magmas from Iraya and Pinatubo volcanoes, located at the volcanic front of the Luzon arc in the Philippines. In this study, we present the major element compositions of the main minerals, trace element abundances in pyroxenes and amphiboles, and Nd-Sr isotopic compositions of amphiboles in the peridotite xenoliths from Pinatubo volcano. The data indicate enrichment in fluid-mobile elements, such as Rb, Ba, U, Pb, and Sr, and Nd-Sr isotopic ratios relative to those of mantle. The results are considered in terms of mixing of asthenospheric mantle and subducting oceanic crustal components. The enrichments observed in the Pinatubo mantle xenoliths are much less pronounced than those reported for the Iraya mantle xenoliths. This disparity suggests differences in the metasomatic agents contributing to the two suites; i.e., aqueous fluids infiltrated the mantle wedge beneath the Pinatubo volcano, whereas aqueous fluids and sediment-derived melts infiltrated the mantle wedge beneath the Iraya volcano.

  14. Influence of Doping and Nanostructuration on n-Type Bi2(Te0.8Se0.2)3 Alloys Synthesized by Arc Melting

    Science.gov (United States)

    Gharsallah, Mouna; Serrano-Sanchez, Federico; Nemes, Norbert M.; Martinez, Jose Luis; Alonso, Jose Antonio

    2017-01-01

    In competitive thermoelectric devices for energy conversion and generation, high-efficiency materials of both n-type and p-type are required. For this, Bi2Te3-based alloys have the best thermoelectric properties in room temperature applications. Partial replacement of tellurium by selenium is expected to introduce new donor states in the band gap, which would alter electrical conductivity and thermopower. We report on the preparation of n-type Bi2(Te1-xSex)3 solid solutions by a straightforward arc-melting technique, yielding nanostructured polycrystalline pellets. X-ray and neutron powder diffraction was used to assess Se inclusion, also indicating that the interactions between quintuple layers constituting this material are weakened upon Se doping, while the covalency of intralayer bonds is augmented. Moreover, scanning electron microscopy shows large surfaces perpendicular to the c crystallographic axis assembled as stacked sheets. Grain boundaries related to this 2D nanostructuration affect the thermal conductivity reducing it below 0.8 Wm-1K-1 at room temperature. Furthermore, Se doping increases the absolute Seebeck coefficient up to -140 μV K-1 at 400 K, which is also beneficial for improved thermoelectric efficiency.

  15. Magnetic and structural properties of the Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B system prepared by arc melting

    Energy Technology Data Exchange (ETDEWEB)

    Oyola Lozano, D., E-mail: doyola@ut.edu.co [University of Tolima, Department of Physics (Colombia); Zamora, L. E.; Perez Alcazar, G. A. [University of Valle, Department of Physics (Colombia); Rojas, Y. A.; Bustos, H. [University of Tolima, Department of Physics (Colombia); Greneche, J. M. [Universite du Maine, Laboratoire de Physique de l' Etat Condense, UMR CNRS 6087 (France)

    2006-04-15

    In this work the magnetic and structural properties are investigated by Moessbauer spectrometry, Vibrating Sample Magnetometry and X-ray diffraction of Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B powdered alloys with x = 0, 2 and 4 prepared by arc melting. The Moessbauer spectra of the samples were fitted with several contributions from: Nd{sub 2}Fe{sub 14}B, {alpha}-Fe and a paramagnetic phase associated with Nd{sub 1.1}Fe{sub 4}B{sub 4} for x = 0 and additionally from NbFeB and Nd{sub 2}Fe{sub 17} for x = 2 and x = 4. The relative fractions of {alpha}-Fe and Nd{sub 2}Fe{sub 14}B are smaller for x = 4 than for x = 0, indicating that the amount of these two phases is reduced with increasing Nb content, while the relative fraction of Nd{sub 2}Fe{sub 17} increases. The {alpha}-Fe grain size slightly decreases while that of the Nd{sub 2}Fe{sub 14}B phase is increasing, when the Nb content increases. The hysteresis loops indicate that these samples behave as hard ferromagnets, with a coercive field which decreases when the Nb content increases, but with rather low remanent magnetization.

  16. Mathematical Modeling of Metal Active Gas (MAG) Arc Welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In the present paper, a numerical model for MAG (metal active gas) arc welding of thin plate has been developed. In MAG arc welding, the electrode wire is melted and supplied into the molten pool intermittently. Accordingly, it is assumed on the modeling that the thermal energy enters the base-plates through two following mechanisms, i.e., direct heating from arc plasma and “indirect” heating from the deposited metal. In the second part of the paper, MAG arc welding process is numerically analyzed by using the model, and the calculated weld bead dimension and surface profile have been compared with the experimental MAG welds on steel plate. As the result, it is made clear that the model is capable of predicting the bead profile of thin-plate MAG arc welding , including weld bead with undercutting.

  17. The influence of arc plasma parameters on the form of a welding pool

    Science.gov (United States)

    Frolov, V. Ya.; Toropchin, A. I.

    2015-07-01

    The influence of the Marangoni force on the form of a welding pool has been considered. Results of computer simulation of the processes of welding arc generation with a non-consumable tungsten electrode in inert gas are shown. The experimental results are reported and comparatively analyzed. The calculations were carried out in a package of applied programs at various currents.

  18. Felsic Magmatism through Intracrustal Melting of Previously Formed Volcanic-Arc Crust: Implications for Differentiation and Secular Evolution of the Continental Crust

    Science.gov (United States)

    G R, R. K.; C, S.

    2015-12-01

    The fundamental challenge in understanding the origin and evolution of the continental crust is to recognize how primary mantle source, and oceanic crust, which are essentially mafic to ultramafic in composition, could differentiate into a more or less felsic compositions. It is possible to understand growth and differentiation of the continental crust by constraining the interplay of magmatism, deformation, and high-grade metamorphism in the lower crust. Here, we apply this knowledge on the lower crustal granitoids of southern India and speculate on the variations in geochemistry as a consequence of differentiation and secular evolution of the continental crust.The major groups of granitoids of southern India are classified as metatonalites, comparable to typical Archaean TTGs with pronounced calc-alkaline affinity, and metagranites which are magmatic fractionation produced by reworking of early crust. Metatonalites are sodic-trondhjemites with slightly magnesian, moderate LREE (average LaN = 103) and low HREE (average YbN = 2) characerestics, where as metagranites are calc-alkaline ferroan types with enriched LREE (average LaN = 427) and HREE (average YbN = 23). Petrogenetic characteristics of granitoids illustrate continuous evolution of a primary crust into diverse magmatic units by multiple stages of intracrustal differentiation processes attributed to following tectonic scenarios: (1) formation of tonalitic magma by low- to moderate-degree partial melting of hydrated basaltic crust at pressures high enough to stabilize garnet-amphibole residue and (2) genesis of granite in a continental arc-accretion setting by an episode of crustal remelting of the tonalitic crust, within plagioclase stability field. The first-stage formed in a flat-subduction setting of an volcanic-arc, leading to the formation of tonalites. The heat budget required is ascribed to the upwelling of the mantle and/or basaltic underplating. Progressive decline in mantle potential temperature

  19. Thermal barrier ZrO2 - Y2O3 obtained by plasma spraying method and laser melting

    Directory of Open Access Journals (Sweden)

    K. Kobylańska–Szkaradek

    2006-04-01

    Full Text Available Purpose: Purpose: The aim of the paper is to determine the influence of laser melting upon the selected physical properties of ZrO2 - Y2O3 ceramic coatings deposited by APS (Air Plasma Spraying method on super-alloys which function as TBC (Thermal Barriers Coatings.Design/methodology/approach: Laser melting which helps eliminate pores and other structural defects of coatings should contribute to the improvement of their density and durability as thermal barriers. In order to prove the assumptions made in the paper, coatings featuring varied porosity and deposited upon the nickel base super-alloys surface with the initially sprayed NiCrAlY bond coat have been subjected to laser melting and then their structure, thermal conductivity and thermal life prediction in the conditions of cyclic temperature changes from 20 to 1200ºC have been examined.Findings: It has been revealed that the coatings featuring low porosity laser melted on part of their thickness and heated up to about 700ºC demonstrate the highest thermal life prediction under the conditions mentioned and at slightly lower thermal conductivity.Research limitations/implications: Low wettability of metal by ceramic which results from various surface tensions of these materials is the cause of their lower adhesion to the substrate during laser melting all through their thickness. It is so because delaminations occur between phases the boundary and cracks.Practical implications: The worked out conditions of laser melting might be used in the process of creation of TBC which feature high working durability upon super-alloy elements.Originality/value: It has been found that homogenization of chemical composition of coatings occurs during laser melting leading to the reduction of ZrO2 - Y2O3 phase with monoclinic lattice participation as well as to the reduction of structural stresses which accompany this phase transformation during heating and cooling process.

  20. Study of Nanodispersed Iron Oxides Produced in Steel Drilling by Contracted Electric-Arc Air Plasma Torch

    Institute of Scientific and Technical Information of China (English)

    P. STEFANOV; D. GALANOV; G. VISSOKOV; D. PANEVA; B. KUNEV; I. MITOV

    2008-01-01

    The optimal conditions on the plasma-forming gas flowrate, discharge current and voltage, distance between the plasma-torch nozzle and the metal plate surface for the process of penetration in and vaporization of steel plates by the contracted electric-arc air plasma torch accompanied by water quenching, were determined. The X-ray structural and phase studies as well as M6ssbauer and electron microscope studies on the samples treated were performed. It was demonstrated that the vaporized elemental iron was oxidized by the oxygen present in the air plasma jet to form iron oxides (wiistite, magnetite, hematite), which, depending on their mass ra-tios, determined the color of the iron oxide pigments, namely, beginning from light yellow, through deep yellow, light brown, deep brown, violet, red-violet, to black. A high degree of dispersity of the iron oxides is thus produced, with an averaged diameter of the particles below 500 nm, and their defective crystal structure form the basis of their potential application as components of iron-containing catalysts and pigments.

  1. Study of Nanodispersed Iron Oxides Produced in Steel Drilling by Contracted Electric-Arc Air Plasma Torch

    Science.gov (United States)

    Stefanov, P.; Galanov, D.; Vissokov, G.; Paneva, D.; Kunev, B.; Mitov, I.

    2008-06-01

    The optimal conditions on the plasma-forming gas flowrate, discharge current and voltage, distance between the plasma-torch nozzle and the metal plate surface for the process of penetration in and vaporization of steel plates by the contracted electric-arc air plasma torch accompanied by water quenching, were determined. The X-ray structural and phase studies as well as Mössbauer and electron microscope studies on the samples treated were performed. It was demonstrated that the vaporized elemental iron was oxidized by the oxygen present in the air plasma jet to form iron oxides (wüstite, magnetite, hematite), which, depending on their mass ratios, determined the color of the iron oxide pigments, namely, beginning from light yellow, through deep yellow, light brown, deep brown, violet, red-violet, to black. A high degree of dispersity of the iron oxides is thus produced, with an averaged diameter of the particles below 500 nm, and their defective crystal structure form the basis of their potential application as components of iron-containing catalysts and pigments.

  2. Arc erosion of full metal plasma facing components at the inner baffle region of ASDEX Upgrade

    Directory of Open Access Journals (Sweden)

    V. Rohde

    2016-12-01

    Full Text Available At the inner baffle of the AUG divertor massive polished inserts of tungsten and P92 steel were installed to measure the erosion by arcing. For tungsten most of the traces are less than 0.4µm deep and a similar amount of tungsten is deposited close to the traces. Few craters up to 4µm resulting in an average erosion rate of 2×1013 at cm−2s−1 are observed. The behaviour for P92 steel is quite different: most of the traces are 4µm deep, up to 80µm were observed. An average erosion rate of 400×1013 at cm−2s−1, i.e. more than a factor of hundred higher compared to tungsten, is found. Therefore, erosion by arcing has to be taken into account to determine the optimal material mix for future fusion devices.

  3. Order Reduction of the Radiative Heat Transfer Model for the Simulation of Plasma Arcs

    CERN Document Server

    Fagiano, Lorenzo

    2015-01-01

    An approach to derive low-complexity models describing thermal radiation for the sake of simulating the behavior of electric arcs in switchgear systems is presented. The idea is to approximate the (high dimensional) full-order equations, modeling the propagation of the radiated intensity in space, with a model of much lower dimension, whose parameters are identified by means of nonlinear system identification techniques. The low-order model preserves the main structural aspects of the full-order one, and its parameters can be straightforwardly used in arc simulation tools based on computational fluid dynamics. In particular, the model parameters can be used together with the common approaches to resolve radiation in magnetohydrodynamic simulations, including the discrete-ordinate method, the P-N methods and photohydrodynamics. The proposed order reduction approach is able to systematically compute the partitioning of the electromagnetic spectrum in frequency bands, and the related absorption coefficients, tha...

  4. Surface cracking and melting of different tungsten grades under transient heat and particle loads in a magnetized coaxial plasma gun

    Energy Technology Data Exchange (ETDEWEB)

    Kikuchi, Y., E-mail: ykikuchi@eng.u-hyogo.ac.jp [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Sakuma, I.; Iwamoto, D.; Kitagawa, Y.; Fukumoto, N.; Nagata, M. [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Ueda, Y. [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)

    2013-07-15

    Surface damage of pure tungsten (W), W alloys with 2 wt.% tantalum (W–Ta) and vacuum plasma spray (VPS) W coating on a reduced activation material of ferritic steel (F82H) due to repetitive ELM-like pulsed (∼0.3 ms) deuterium plasma irradiation has been investigated by using a magnetized coaxial plasma gun. Surface cracks appeared on a pure W sample exposed to 10 plasma pulses of ∼0.3 MJ m{sup −2}, while a W–Ta sample did not show surface cracks with similar pulsed plasma irradiation. The energy density threshold for surface cracking was significantly increased by the existence of the alloying element of tantalum. No surface morphology change of a VPS W coated F82H sample was observed under 10 plasma pulses of ∼0.3 MJ m{sup −2}, although surface melting and cracks in the resolidification layer occurred at higher energy density of ∼0.9 MJ m{sup −2}. There was no indication of exfoliation of the W coating from the substrate of F82H after the pulsed plasma exposures.

  5. Surface cracking and melting of different tungsten grades under transient heat and particle loads in a magnetized coaxial plasma gun

    Science.gov (United States)

    Kikuchi, Y.; Sakuma, I.; Iwamoto, D.; Kitagawa, Y.; Fukumoto, N.; Nagata, M.; Ueda, Y.

    2013-07-01

    Surface damage of pure tungsten (W), W alloys with 2 wt.% tantalum (W-Ta) and vacuum plasma spray (VPS) W coating on a reduced activation material of ferritic steel (F82H) due to repetitive ELM-like pulsed (˜0.3 ms) deuterium plasma irradiation has been investigated by using a magnetized coaxial plasma gun. Surface cracks appeared on a pure W sample exposed to 10 plasma pulses of ˜0.3 MJ m-2, while a W-Ta sample did not show surface cracks with similar pulsed plasma irradiation. The energy density threshold for surface cracking was significantly increased by the existence of the alloying element of tantalum. No surface morphology change of a VPS W coated F82H sample was observed under 10 plasma pulses of ˜0.3 MJ m-2, although surface melting and cracks in the resolidification layer occurred at higher energy density of ˜0.9 MJ m-2. There was no indication of exfoliation of the W coating from the substrate of F82H after the pulsed plasma exposures.

  6. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    Energy Technology Data Exchange (ETDEWEB)

    Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

    2006-07-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  7. FORMATION OF THE INITIAL DISTRIBUTION OF PLASMA COMPONENTS ON THE PHASE PLANE OF LARGE PARTICLES METHOD IN ELECTRIC ARC SYNTHESIS CNS

    Directory of Open Access Journals (Sweden)

    G. V. Abramov

    2014-01-01

    Full Text Available The article deals with the modeling of charged particles in a multicomponent plasma of electric arc discharge with binary collisions in the synthesis of carbon nanostructures (CNS. One of the common methods of obtaining the quality of fullerenes and nanotubes is arc synthesis under inert gas (helium. The determination of the necessary conditions and the mechanism of formation of carbon clusters in the plasma forming set CNS will more effectively and efficiently manage this process. Feature of the problem is that in a plasma arc discharge is a large number of particle interactions and on the cathode surface. Due to the high temperatures and high energy concentration in plasma detailed experimental investigation difficult to carry out. With the aim of avoiding difficult and costly physical experiments developed numerical methods for the analysis of plasma processes. In this article to solve a system of equations of Maxwell - Boltzmann basis for the authors had taken the method of large particles, which reduces the amount of computation and reduce the demands on computing resources. The authors cites the general design scheme of the large particles, and the algorithm of particle distribution of a multicomponent plasma in the phase plane at the initial time. In conclusion, the author argues that the results in the future will define the zone satisfies the energy conditions, the probability of formation of a plasma cluster groups of carbon involved in the synthesis of the CNS.

  8. Contribution to the 3D time-dependent modeling of the arc dynamic behavior in a DC plasma spray torch; Contribution a la modelisation instationnaire et tridimensionnelle du comportement dynamique de l'arc dans une torche de projection plasma

    Energy Technology Data Exchange (ETDEWEB)

    Baudry, C

    2003-11-15

    This work is devoted to the tri-dimensional time-dependent modeling of the arc behavior in a plasma spray torch. It has been carried out in the fame of a collaboration with the Thermal Spray Laboratory of CEA-DAM, Le Ripault and the laboratory of Fluid Mechanics and Heat Transfers of EDF. After a summary of the operation modes of a DC plasma torch and the effect of anode erosion on the torch working, the structure of an electric arc is depicted as well as the main models of non-transferred electric arcs proposed in the literature. This review allows the determination of the main assumption and boundary conditions for a 'realistic' model of the electric arc. Then, the equations, assumptions and boundary conditions of the model we have developed are presented and, the CFD code ESTET 3.4 used to solve the model equations. The model is based on a specific value of the local electric field to predict the breakdown of the arc while its re-striking is favored by a hot gas column at the spot where the highest value of the electric field is calculated. This model gives a realistic prediction of the time-dependent arc behavior according to the plasma-forming gas nature and of the temperature and velocity of the gas flow at the nozzle exit. However, it overestimates the torch voltage and dimensions of the anode arc root attachment spot. (author)

  9. Experimental investigation and numerical simulation of triggered vacuum arc behavior under TMF/RMF-AMF contact

    Science.gov (United States)

    Wang, Lijun; Deng, Jie; Qin, Kang; Zhang, Xiao; Jia, Shenli

    2016-06-01

    A series of triggering experiments was carried out to investigate the characteristics of vacuum arc controlled by TMF/RMF-AMF contacts. During all the experiments, the current ranged from 5-20 kA (rms) and both the arc appearance and behavior of cathode spots were captured by high-speed camera with corresponding arc current and arc voltage. A 3D steady magnetohydrodynamics (MHD) model was built to simulate and analyze the vacuum arc behavior under TMF/RMF-AMF contacts, and arc plasma parameters were calculated based on the above model. The experimental results showed that arc deflection was visible under both low and high current. Under high current, arc core formed, which meant the arc contracted significantly. In addition, the anode became much more active under high current. The behavior of the cathode spots showed that they split themselves into other new cathode spots. Under high current, the bulk of the spots rotated along a clockwise direction on a transverse magnetic field (TMF) plate, which caused much noise and oscillation in the arc voltage. The simulation results show that ions are likely to gather on the branches of the TMF plate on the anode plane, as a result of the effects between the electromagnetic force and pressure gradient of the arc plasma. The current contracts in the center of the TMF plate on the cathode which was due to the thin connecting rod there. The anode contraction of the current is caused by the Hall effect. Ions move along a clockwise direction on the TMF plate, which is driven by Ampere force. The current contraction resulted in significant melting in the center of the cathode surface while the other region suffered from uniform melting. The melting caused by the anode contraction is more significant than that of the cathode.

  10. SEM study on the deposition of coal pyrolysis in arc plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Y.J.; Chen, H.G.; Yan, Y.L.; Lu, Y.K.; Li, F.; Xie, K.C. [Taiyuan University of Technology, Taiyuan (China). Shanxi Key Lab of Coal Science and Technology

    1999-07-01

    During coal pyrolysis in hydrogen plasma, residue was deposited on the reactor wall. Scanning electron microscopy indicated that metaplast were formed during the process. The mechanism of formation of deposits, their morphology, porosity and mechanical properties are discussed. It was shown that particles do not blend with plasma under these operation conditions. 4 refs., 5 figs., 2 tabs.

  11. Experimental and theoretical investigation for the suppression of the plasma arc drop in the thermionic converter

    Science.gov (United States)

    Shaw, D. T.; Manikopoulos, C. N.; Chang, T.; Lee, C. H.; Chiu, N.

    1977-01-01

    Ion generation and recombination mechanisms in the cesium plasma as they pertain to the advanced mode thermionic energy converter were studied. The decay of highly ionized cesium plasma was studied in the near afterglow to examine the recombination processes. Very low recombination in such a plasma may prove to be of considerable importance in practical converters. The approaches of external cesium generation were vibrationally excited nitrogen as an energy source of ionization of cesium ion, and microwave power as a means of resonant sustenance of the cesium plasma. Experimental data obtained so far show that all three techniques - i.e., the non-LTE high-voltage pulsing, the energy transfer from vibrationally excited diatomic gases, and the external pumping with a microwave resonant cavity - can produce plasmas with their densities significantly higher than the Richardson density. The implication of these findings as related to Lam's theory is discussed.

  12. Electron-Beam Atomic Spectroscopy for In Situ Measurements of Melt Composition for Refractory Metals: Analysis of Fundamental Physics and Plasma Models

    Science.gov (United States)

    Gasper, Paul Joseph; Apelian, Diran

    2015-04-01

    Electron-beam (EB) melting is used for the processing of refractory metals, such as Ta, Nb, Mo, and W. These metals have high value and are critical to many industries, including the semiconductor, aerospace, and nuclear industries. EB melting can also purify secondary feedstock, enabling the recovery and recycling of these materials. Currently, there is no method for measuring melt composition in situ during EB melting. Optical emission spectroscopy of the plasma generated by EB impact with vapor above the melt, a technique here termed electron-beam atomic spectroscopy, can be used to measure melt composition in situ, allowing for analysis of melt dynamics, facilitating improvement of EB melting processes and aiding recycling and recovery of these critical and high-value metals. This paper reviews the physics of the plasma generation by EB impact by characterizing the densities and energies of electrons, ions, and neutrals, and describing the interactions between them. Then several plasma models are introduced and their suitability to this application analyzed. Lastly, a potential method for calibration-free composition measurement is described and the challenges for implementation addressed.

  13. Influences of the microstructure on the wear resistance of cobalt-based ahoy coatings obtained by plasma transferred arc process

    Institute of Scientific and Technical Information of China (English)

    HOU Qingyu; GAO Jiasheng

    2005-01-01

    The microstructure, substructure, and wear characteristic of cobalt-based alloy coatings obtained by plasma transferred arc (PTA) process were investigated using optical metallurgical microscope, X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and dry sand abrasion tester (DSAT). The aging effect on the structure and wear resistance of the cobalt-based PTA coating was also studied. The results show that the as-welded coating consists of cobalt-based solid solution with face-centered cubic structure and hexagonal (Cr, Fe)7C3. There are a lot of stacking faults existing in the cobalt-based solid solution. After aging at 600℃ for 60 h, the microstructure becomes coarse, and another carbide (Cr, Fe)23C6 precipitates. As a result, the wear mass loss of the aged sample is higher than that of the as-welded sample.

  14. Erosion behaviour of composite Al-Cr cathodes in cathodic arc plasmas in inert and reactive atmospheres

    CERN Document Server

    Franz, Robert; Hawranek, Gerhard; Polcik, Peter

    2015-01-01

    Al$_{x}$Cr$_{1-x}$ composite cathodes with Al contents of x = 0.75, 0.5 and 0.25 were exposed to cathodic arc plasmas in Ar, N$_2$ and O$_2$ atmospheres and their erosion behaviour was studied. Cross-sectional analysis of the elemental distribution of the near-surface zone in the cathodes by scanning electron microscopy revealed the formation of a modified layer for all cathodes and atmospheres. Due to intermixing of Al and Cr in the heat-affected zone, intermetallic Al-Cr phases formed as evidenced by X-ray diffraction analysis. Cathode poisoning effects in the reactive N$_2$ and O$_2$ atmospheres were non-uniform as a result of the applied magnetic field configuration. With the exception of oxide islands on Al-rich cathodes, reactive layers were absent in the circular erosion zone, while nitrides and oxides formed in the less eroded centre region of the cathodes.

  15. Structural and Physical Characteristics of Ultrananocrystalline Diamond/Hydrogenated Amorphous Carbon Composite Films Deposited Using a Coaxial Arc Plasma Gun

    Science.gov (United States)

    Yoshitake, Tsuyoshi; Nakagawa, You; Nagano, Akira; Ohtani, Ryota; Setoyama, Hiroyuki; Kobayashi, Eiichi; Sumitani, Kazushi; Agawa, Yoshiaki; Nagayama, Kunihito

    2010-01-01

    Ultrananocrystalline diamond (UNCD)/hydrogenated amorphous carbon (a-C:H) films were formed without initial nucleation using a coaxial arc plasma gun. The UNCD crystallite diameters estimated from the X-ray diffraction peaks were approximately 2 nm. The Fourier transform infrared absorption spectrum exhibited an intense sp3-CH peak that might originate from the grain boundaries between UNCD crystallites whose dangling bonds are terminated with hydrogen atoms. A narrow sp3 peak in the photoemission spectrum implied that the film comprises a large number of UNCD crystallites. Large optical absorption coefficients at photon energies larger than 3 eV that might be due to the grain boundaries are specific to the UNCD/a-C:H films.

  16. A path for synthesis of boron-nitride nanostructures in volume of arc plasma

    Science.gov (United States)

    Han, Longtao; Krstić, Predrag

    2017-02-01

    We find a possible channel for direct nanosynthesis of boron-nitride (BN) nanostructures, including growth of BN nanotubes from a mixture of BN diatomic molecules by quantum-classical molecular dynamics simulations. No catalyst or boron nanoparticle is needed for this synthesis, however the conditions for the synthesis of each of the nanostructures, such as temperature and flux of the BN feedstock are identified and are compatible with the conditions in an electric arc at high pressure. We also find that BN nanostructures can be synthetized by feeding a boron nanoparticle by BN diatomic molecules, however if hydrogen rich molecules like NH3 or HBNH are used as a feedstock, two-dimensional nanoflake stable structures are formed.

  17. New approaches for the reduction of plasma arc drop in second-generation thermionic converters

    Science.gov (United States)

    Hatziprokopiou, M. E.; Shaw, D. T.

    1981-03-01

    Investigations of ion generation and recombination mechanisms in the cesium plasma are described with respect to the advanced mode thermionic energy converter. The changes in plasma density and temperature within the converter were studied under the influence of several promising auxiliary ionization candidate sources. Three novel approaches of external cesium ion generation were studied in some detail, namely vibrationally excited N2 as an energy source of ionization of Cs ions in a dc discharge, microwave power as a means of resonant sustenance of the cesium plasma, and ion generation in a pulse N2-Cs mixture. The data obtained show that all three techniques - i.e., the non-LTE high voltage pulsing, the energy transfer from vibrationally excited diatomic gases, and the external pumping with a microwave power have considerable promise as schemes in auxiliary ion generation applicable to the advanced thermionic energy converter.

  18. Decomposition of CCl4 and CHCl3 on gliding arc plasma

    Institute of Scientific and Technical Information of China (English)

    Antonius Indarto; CHOI Jae-wook; LEE Hwaung; SONG Hyung-keun

    2006-01-01

    Decomposition of chlorinated hydrocarbons, CCl4 and CHCl3, in gliding plasma was examined. The effects of initial concentrations, total gas flow rates, and power consumption have been investigated. The conversion result was relatively high. It reached 80% for CCl4 and 97% for CHCl3. Using atmospheric air as the carrier gas, the plasma reaction occurred at exothermic reaction and the main products were CO2, CO, and Cl2. Transformation into CCl4 was also detected for CHCl3 decomposition reaction.The conversion of CCl4 and CHCl3 were increased with the increasing applied frequency and decreasing total gas flow rate.

  19. A plasma membrane-targeted cytosolic domain of STIM1 selectively activates ARC channels, an arachidonate-regulated store-independent Orai channel.

    Science.gov (United States)

    Thompson, Jill L; Shuttleworth, Trevor J

    2012-01-01

    The Orai family of calcium channels includes the store-operated CRAC channels and store-independent, arachidonic acid (AA)-regulated ARC channels. Both depend on STIM1 for their activation but, whereas CRAC channel activation involves sensing the depletion of intracellular calcium stores via a luminal N terminal EF-hand of STIM1 in the endoplasmic reticulum (ER) membrane, ARC channels are exclusively activated by the pool of STIM1 that constitutively resides in the plasma membrane (PM). Here, the EF-hand is extracellular and unlikely to ever lose its bound calcium, suggesting that STIM1-dependent activation of ARC channels is very different from that of CRAC channels. We now show that attachment of the cytosolic portion of STIM1 to the inner face of the PM via an N terminal Lck-domain sequence is sufficient to enable normal AA-dependent activation of ARC channels, while failing to allow activation of store-operated CRAC channels. Introduction of a point mutation within the Lck-domain resulted in the loss of both PM localization and ARC channel activation. Reversing the orientation of the PM-anchored STIM1 C terminus via a C-terminal CAAX-box fails to support either CRAC or ARC channel activation. Finally, the Lck-anchored STIM1 C-terminal domain also enabled the exclusive activation of the ARC channels following physiological agonist addition. These data demonstrate that simple tethering of the cytosolic C-terminal domain of STIM1 to the inner face of the PM is sufficient to allow the full, normal and exclusive activation of ARC channels, and that the N-terminal regions of STIM1 (including the EF-hand domain) play no significant role in this activation.

  20. Thermoelectric and mechanical properties of melt spun and spark plasma sintered n-type Yb- and Ba-filled skutterudites

    Energy Technology Data Exchange (ETDEWEB)

    Salvador, James R., E-mail: James.salvador@gm.com [General Motors Research and Development Center, 30500 Mound Road, Warren, MI 48090 (United States); Waldo, Richard A.; Wong, Curtis A. [General Motors Research and Development Center, 30500 Mound Road, Warren, MI 48090 (United States); Tessema, Misle [Optimal Inc., 14492 Sheldon Road, Suite 300, Plymouth, MI 48170 (United States); Brown, David N.; Miller, David J. [Molycorp Inc. Research and Development Center, 61 Science Park Road, 01-17 Galen, Singapore 117252 (Singapore); Wang, Hsin; Wereszczak, Andrew A.; Cai, Wei [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

    2013-10-01

    Highlights: • N-type double filled skutterudites can be formed by a combination of melt spinning and spark plasma sintering, obviating annealing steps. • The consolidated billets have thermoelectric properties that are comparable to those produced using more time and energy intensive powder metallurgical methods. • We demonstrate that the here described preparation route is scalable to 80 g billets as evidenced by the comparable nature of the transport properties of specimens cuts from large samples to those of smaller lab-scale specimens. -- Abstract: Here we present thermoelectric and mechanical properties of n-type filled-skutterudites produced by a combination of melt spinning of pre-melted charges with subsequent consolidation by spark plasma sintering, a process we refer to as MS-SPS. This combination of processing steps leads to phase-pure n-type filled-skutterudites and obviates more energy and time intensive annealing steps. We show that both the thermoelectric properties and the tensile fracture strength compare favorably to materials made by traditional methods. The process is scalable to at least 80 g billets, such that the transport properties measured on test bars harvested from these larger billets compare favorably to those measured on lab-scale billets (5 g total billet mass). ZT values approaching 1.1 at 750 K were observed in materials made by MS-SPS. In addition, the tensile fracture strength of test bars cut from an 80 g billet is ∼128 MPa at room temperature and decreases with increasing temperature. Fractography of the test bars reveals that the majority failed due to surface and edge flaws with few failures due to volume type flaws. This indicates that the powder metallurgical methods employed to produce these samples is mature.

  1. Plasma-MIG hybrid arc welding with PID increment constant current or voltage control algorithm%增量型PID恒流恒压控制的Plasma-MIG复合电弧焊接

    Institute of Scientific and Technical Information of China (English)

    杨涛; 张生虎; 高洪明; 吴林; 许可望; 刘永贞

    2013-01-01

    Plasma-MIG复合电弧焊接对电源的外特性输出及焊接过程控制有着很高的要求,以VC++软件开发工具为平台,推导了适合于Plasma-MIG复合电弧焊接的增量型PID控制算法,实现了对复合电弧焊接过程控制及电源外特性的要求.结果表明,增量型PID恒流恒压控制能够满足Plasma-MIG对电源外特性的输出要求.Plasma电弧和MIG电弧并不是相互独立的,两者以共享的电磁空间、导电气氛和焊丝为媒介建立起耦合关系.Plasma-MIG复合电弧焊接过程中,增量型PID控制下的Plasma电弧能够自发的调节自身电参数,来稳定电弧空间的电流密度,使得焊接过程中无飞溅.采用控制后,Plasma-MIG复合电弧焊焊接过程焊缝铺展好,焊接过程稳定,焊缝成形好.%Output characteristics of the power supply and welding process control are important factors for plasma-MIG hybrid arc welding. PID increment control algorithm suitable for Plasma-MIG hybrid arc welding was developed based on VC + + language in this paper, which optimized the output characteristics of the power supply and welding process control. The results show that the plasma arc and MIG arc were coupled with each other by sharing the electro-magnetic space, gas and filler metal. Plasma are controlled by PID increment control algorithm was capable of stabilizing the current density through the arc due to its self-adjusting function, without sputtering in the welding process. High stability, molten metal with excellent liquidity and weld with smooth surface were realized by plasma-MIG hybrid arc welding with PID increment control algorithm.

  2. Infrared fingerprints and periodic formation of nanoparticles in Ar/C2H2 plasmas

    Science.gov (United States)

    Kovačević, Eva; Stefanović, Ilija; Berndt, Johannes; Winter, Jörg

    2003-03-01

    The formation of dust particles in argon diluted C2H2 plasmas was studied by means of Fourier transform infrared absorption spectroscopy and mass spectroscopy. The detection limit for infrared absorption was significantly improved by the use of a multipass technique. Measuring the intensity of the Rayleigh/Mie scattering of the infrared signal we found a periodicity of dust formation/vanishing (period of about 35 min in our experimental conditions). The fast disappearance of the dust from the plasma region at the end of every period is the evidence of a narrow particle size distribution, as confirmed by secondary electron micrographs of the collected powder. Characteristic infrared absorption features have their origin in absorption within the dust particles. Besides the strong presence of aliphatic hydrocarbons characteristic for amorphous hydrocarbon films, a significant amount of aromatic structures was detected. Heavy positive ions measured by ion-mass spectroscopy originate from polyacetilenic (C2nH2) and aromatic compounds. Time resolved mass spectra gave insight into the plasma response to the dust formation.

  3. Residual stresses in a surface remelting of castings made of cobalt alloy MAR-M509 with a plasma generated in electric arc

    Directory of Open Access Journals (Sweden)

    Z. Opiekun

    2010-01-01

    Full Text Available The manuscript presents the results of measurements of residual stresses (RS in partial meltings of casting surfaces made of cobalt alloy MAR-M509. The partial meltings were made with an argon plasma beam by GTAW method. The values of RS were deter-mined by X-ray diffraction method in grazing incident geometry, by g-sin2ψ method and in Bragg-Brentano (BB geometry. It has been stated that RS values depend on the parameters of partial melting process. It has been claimed that compressive stresses, which are present in the thin layer up to ca 2 μm, convert to tensile stresses in deeper layers of partial meltings.

  4. Heat transfer modeling of double-side arc welding

    CERN Document Server

    Sun Jun Sheng; Zhang Yan Ming

    2002-01-01

    If a plasma arc and a TIG arc are connected in serial and with the plasma arc placed on the obverse side and the TIG arc on the opposite side of the workpiece, a special double-side arc welding (DSAW) system will be formed, in which the PAW current is forced to flow through the keyhole along the thickness direction so as to compensate the energy consumed for melting the workpiece and improve the penetration capacity of the PAW arc. By considering the mechanics factors which influence the DSAW pool geometric shape, the control equations of the pool surface deformation are derived, and the mathematics mode for DSAW heat transfer is established by using boundary-fitted non-orthogonal coordinate systems. With this model, the difference between DSAW and PAW heat transfer is analyzed and the reason for the increase of DSAW penetration is explained from the point of heat transfer. The welding process experiments show that calculated results are in good agreement with measured ones

  5. Effect of pulsed current micro plasma arc welding process parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 sheets

    Institute of Scientific and Technical Information of China (English)

    Kondapalli Siva Prasad; Chalamalasetti Srinivasa Rao; Damera Nageswara Rao

    2012-01-01

    The paper focuses on developing mathematical models to predict grain size and ultimate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy.Four factors,five levels,central composite rotatable design matrix is used to optimize the number of experiments.The mathematical models have been developed by response surface method.The adequacy of the models is checked by analysis of variance technique.By using the developed mathematical models,grain size and ultimate tensile strength of the joints can be predicted with 99%0 confidence level.Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld ioints.

  6. Electron Density and Temperature Measurement by Stark Broadening in a Cold Argon Arc-Plasma Jet at Atmospheric Pressure

    Institute of Scientific and Technical Information of China (English)

    ZHOU Qiuping; CHENG Cheng; MENG Yuedong

    2009-01-01

    Determination of both the electron density and temperature simultaneously in a cold argon arc-plasma jet by analyzing the Stark broadening of two different emission lines is presented.This method is based on the fact that the Stark broadening of different lines has a different dependence on the electron density and temperature.Therefore,a comparison of two or more line broadenings allows us to diagnose the electron density and temperature simultaneously.In this study we used the first two Balmer series hydrogen lines H_α and H_β for their large broadening width.For this purpose,a small amount of hydrogen was introduced into the discharge gas.The results of the Gigosos-Cardenoso computational model,considering more relevant processes for the hydrogen Balmer lines,is used to process the experimental data.With this method,we obtained reliable electron density and temperature,1.88 ×10 ~(15) cm~(-3 )and 13000 K,respectively.Possible sources of error were also analyzed.

  7. Simulation of the atomic and ionic densities in the ionization layer of a plasma arc with a binary cathode

    Energy Technology Data Exchange (ETDEWEB)

    Ortega, D; Marin, J A Sillero; Munoz-Serrano, E; Casado, E, E-mail: f92orhed@uco.e [Departamento de Fisica, Universidad de Cordoba, 14071 Cordoba (Spain)

    2009-04-21

    A physical model was developed to study the behaviour of the cathode material evaporated from a thoriated tungsten cathode of an atmospheric-pressure argon plasma arc. The densities of tungsten and thorium atoms and ions in the ionization layer were obtained, and the influence of the different physical processes on the evaporated cathode material was established. It was found that almost all of the neutral atoms evaporated from the cathode are ionized near the beginning of the ionization layer, i.e. near the boundary between the sheath and the ionization layer. Thorium ions are concentrated in a 4 {mu}m region near the beginning of this layer, while tungsten ions are found in a region of 9 {mu}m. The contribution of the electric force to the velocity of ions is the dominant contribution only near the beginning of the ionization layer. At a distance from the interface between the sheath and the ionization layer greater than 3.8 {mu}m in the case of thorium ions, and greater than 5 {mu}m in the case of tungsten ions, the contributions of the density gradient forces and the frictional forces are more important than the electric force contribution.

  8. Erosion behavior of composite Al-Cr cathodes in cathodic arc plasmas in inert and reactive atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Franz, Robert, E-mail: robert.franz@unileoben.ac.at; Mendez Martin, Francisca; Hawranek, Gerhard [Montanuniversität Leoben, Franz-Josef-Strasse 18, 8700 Leoben (Austria); Polcik, Peter [Plansee Composite Materials GmbH, Siebenbürgerstrasse 23, 86983 Lechbruck am See (Germany)

    2016-03-15

    Al{sub x}Cr{sub 1−x} composite cathodes with Al contents of x = 0.75, 0.5, and 0.25 were exposed to cathodic arc plasmas in Ar, N{sub 2}, and O{sub 2} atmospheres and their erosion behavior was studied. Cross-sectional analysis of the elemental distribution of the near-surface zone in the cathodes by scanning electron microscopy revealed the formation of a modified layer for all cathodes and atmospheres. Due to intermixing of Al and Cr in the heat-affected zone, intermetallic Al-Cr phases formed as evidenced by x-ray diffraction analysis. Cathode poisoning effects in the reactive N{sub 2} and O{sub 2} atmospheres were nonuniform as a result of the applied magnetic field configuration. With the exception of oxide islands on Al-rich cathodes, reactive layers were absent in the circular erosion zone, while nitrides and oxides formed in the less eroded center region of the cathodes.

  9. The occurrence and damage of unipolar arcing on fuzzy tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Aussems, D.U.B., E-mail: d.aussems@differ.nl [FOM Institute DIFFER – Dutch Institute for Fundamental Energy Research, Nieuwegein, NL-3430 BE (Netherlands); Nishijima, D.; Brandt, C. [Center for Energy Research, University of California at San Diego, 9500 Gilman Drive, La Jolla, CA 92093-0417 (United States); Meiden, H.J. van der [FOM Institute DIFFER – Dutch Institute for Fundamental Energy Research, Nieuwegein, NL-3430 BE (Netherlands); Vilémová, M.; Matějíček, J. [Institute of Plasma Physics, Association EURATOM-IPP, 182 00 Prague 8 (Czech Republic); De Temmerman, G. [FOM Institute DIFFER – Dutch Institute for Fundamental Energy Research, Nieuwegein, NL-3430 BE (Netherlands); Doerner, R.P. [Center for Energy Research, University of California at San Diego, 9500 Gilman Drive, La Jolla, CA 92093-0417 (United States); Lopes Cardozo, N.J. [Science and Technology of Nuclear Fusion, Eindhoven University of Technology, Den Dolech 2, Eindhoven (Netherlands)

    2015-08-15

    This research investigated whether unipolar arcing in the divertor of fusion reactors is a potential cause for enhanced wear of the divertor. It was found that 1 μm of nano-fuzz growth is sufficient to initiate arcing, mainly depending on the sheath potential drop and electron density. The average mass loss rate induced by the arc was determined from mass loss measurements and found to be consistent with the value estimated from the arc current. The average arc track erosion depth was estimated by using the measured mass loss and damaged surface area and was found to be one tenth of the fuzzy layer thickness. Due to melting of the fuzzy structures the actual depth is larger and some arc tracks occasionally appeared to even reach the bulk beyond the fuzzy layer. The conclusion of this study is therefore that arcing in the divertor of future tokamaks (e.g. ITER) potentially is an important cause for surface damage and plasma pollution.

  10. Electric-probe Diagnostics for Plasma Configuration of Large-scale Magnetically Dispersed Arc Plasma%大尺度磁分散电弧等离子体位形的静电探针诊断

    Institute of Scientific and Technical Information of China (English)

    查俊; 焦凌云; 白冰; 王城; 夏维东

    2013-01-01

    磁旋转电弧可以产生大面积均匀等离子体:磁分散电弧等离子体.利用快速移动水冷静电探针对大气压氩弧磁分散电弧等离子体进行了诊断,得到发生器弧室内的电子温度分布、电弧位形以及等离子体波动等信息.诊断结果表明:等离子体弧柱区呈圆盘状,并在轴向有较大扩张,弧柱区下游等离子体波动较大,为等离子体云与冷气团混合所致.将探针诊断结果与采用热力学平衡模型的数值计算结果比较,发现2者具有相似的等离子体位形,但实验测量得到的电子温度更高,等离子体分布范围更广.分析认为,这种差异可能是等离子体偏离局域热力学平衡和等离子体的不稳定性造成的.%Magnetically rotating arc can induce large-scale magnetically dispersed arc plasma.Using a fast-moving water-cooling electric probe,we diagnosed large-scale dispersed arc plasma in argon at atmospheric pressure,and obtained its electron temperature profile,arc plasma configuration and plasma fluctuation.It is shown that the arc column exhibits a disk configuration and expands in axial direction.In the meantime,the erratic fluctuation increases in the plasma downstream,which may be a result of the cold air entrainment in the plasma cloud.There is a good comparability in plasma configuration between the measurements and the simulations by local-thermedynamicequilibrium magneto-hydrodynamic model,while the measurements have relatively higher electron temperature and larger plasma volume phenomenon.Further analysis indicates that the difference may be caused by deviation from thermal equilibrium of plasma and instability of plasma.

  11. The formation mechanism of CO{sub 2} and its conversion in the process of coal gasification under arc plasma conditions

    Energy Technology Data Exchange (ETDEWEB)

    He, X.J.; Zheng, M.D.; Qiu, J.S.; Zhao, Z.B.; Ma, T.C. [Dalian University of Technology, Dalian (China). Carbon Research Laboratory

    2006-05-15

    The carbon dioxide (CO{sub 2}) formation mechanism and co-conversion of CO{sub 2} with coal was investigated in the process of coal gasification in a steam medium at atmospheric pressure under arc plasma conditions in a tube-type setup. The arc plasma was diagnosed in situ by optical emission spectroscopy and the gas products were analysed by gas chromatography. CO{sub 2} yields are correlated with the quantitative emission peak intensity of the active species in plasma when the operating parameter is changed. The results show that the greater the emission peak intensity of the CH radicals, C2 radicals, OH radicals or O atoms, the smaller the CO{sub 2} yield is, which means that the CO{sub 2} formation process is inhibited by increasing the concentration of the mentioned active species under arc plasma conditions. On the basis of the diagnosis results, co-conversion of CO{sub 2} and coal in a steam medium under plasma conditions was carried out in the same setup and the results show that CO{sub 2} conversion reaches 88.6% while the concentration of CO + H{sub 2} reaches 87.4%; at the same time, coal conversion is in the range 54.7 - 68.7%, which proves that co-conversion of CO{sub 2} and coal in a steam medium under plasma conditions might be a prospective way to utilize CO{sub 2} and the production of synthesis gas.

  12. The formation mechanism of CO{sub 2} and its conversion in the process of coal gasification under arc plasma conditions

    Energy Technology Data Exchange (ETDEWEB)

    He Xiaojun [School of Chemistry and Chemical Engineering, Anhui University of Technology, 59 Hudong Road, Maanshan 243002 (China); Zheng Mingdong [School of Chemistry and Chemical Engineering, Anhui University of Technology, 59 Hudong Road, Maanshan 243002 (China); Qiu Jieshan [Carbon Research Laboratory, School of Chemical Engineering, State Key Lab of Fine Chemical, Dalian University of Technology, 158 Zhongshan Road, Dalian 116012 (China); Zhao Zongbin [Carbon Research Laboratory, School of Chemical Engineering, State Key Lab of Fine Chemical, Dalian University of Technology, 158 Zhongshan Road, Dalian 116012 (China); Ma Tengcai [State Key Lab for Material Modification by Laser, Ion and Electron Beams, Dalian University of Technology, Dalian 116023 (China)

    2006-05-15

    The carbon dioxide (CO{sub 2}) formation mechanism and co-conversion of CO{sub 2} with coal was investigated in the process of coal gasification in a steam medium at atmospheric pressure under arc plasma conditions in a tube-type setup. The arc plasma was diagnosed in situ by optical emission spectroscopy and the gas products were analysed by gas chromatography. CO{sub 2} yields are correlated with the quantitative emission peak intensity of the active species in plasma when the operating parameter is changed. The results show that the greater the emission peak intensity of the CH radicals, C{sub 2} radicals, OH radicals or O atoms, the smaller the CO{sub 2} yield is, which means that the CO{sub 2} formation process is inhibited by increasing the concentration of the mentioned active species under arc plasma conditions. On the basis of the diagnosis results, co-conversion of CO{sub 2} and coal in a steam medium under plasma conditions was carried out in the same setup and the results show that CO{sub 2} conversion reaches 88.6% while the concentration of CO + H{sub 2} reaches 87.4%; at the same time, coal conversion is in the range 54.7-68.7%, which proves that co-conversion of CO{sub 2} and coal in a steam medium under plasma conditions might be a prospective way to utilize CO{sub 2} and the production of synthesis gas.

  13. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    Science.gov (United States)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  14. Characterization of AZ31 magnesium alloy by duplex process combining laser surface melting and plasma electrolytic oxidation

    Science.gov (United States)

    Liu, Cancan; Liang, Jun; Zhou, Jiansong; Li, Qingbiao; Wang, Lingqian

    2016-09-01

    Top ceramic coatings were fabricated on the laser surface melting (LSM) modified AZ31 alloy by plasma electrolytic oxidation (PEO) in a phosphate electrolyte. The effect of LSM treatment on the microstructure and corrosion behavior of the bare and PEO treated AZ31 alloy was evaluated. Results showed that LSM treatment produced a homogeneous modified layer with redistributed intermetallic compounds, resulting in enhanced corrosion resistance of AZ31 alloy. The LSM treatment had no obvious influence on the surface and cross-sectional microstructures of the PEO coatings on AZ31 alloy. Besides, MgO was the main constituent for PEO coatings, regardless of LSM pretreatment. However, the long-term corrosion properties of the PEO coated AZ31 alloy with LSM pretreatment revealed large enhancement. Based on the analysis of microstructure and corrosion property, the corrosion mechanisms of the PEO and LSM-PEO coated AZ31 alloy were proposed.

  15. An innovative energy-saving in-flight melting technology and its application to glass production

    Directory of Open Access Journals (Sweden)

    Yaochun Yao et al

    2008-01-01

    Full Text Available The conventional method used for glass melting is air-fuel firing, which is inefficient, energy-intensive and time-consuming. In this study, an innovative in-flight melting technology was developed and applied to glass production for the purposes of energy conservation and environmental protection. Three types of heating sources, radio-frequency (RF plasma, a 12-phase alternating current (ac arc and an oxygen burner, were used to investigate the in-flight melting behavior of granulated powders. Results show that the melted particles are spherical with a smooth surface and compact structure. The diameter of the melted particles is about 50% of that of the original powders. The decomposition and vitrification degrees of the prepared powders decrease in the order of powders prepared by RF plasma, the 12-phase ac arc and the oxygen burner. The largest heat transfer is from RF plasma to particles, which results in the highest particle temperature (1810 °C and the greatest vitrification degree of the raw material. The high decomposition and vitrification degrees, which are achieved in milliseconds, shorten the melting and fining times of the glass considerably. Our results indicate that the proposed in-flight melting technology is a promising method for use in the glass industry.

  16. ELM-induced melting: assessment of shallow melt layer damage and the power handling capability of tungsten in a linear plasma device

    NARCIS (Netherlands)

    Morgan, T. W.; van Eden, G. G.; de Kruif, T. M.; van den Berg, M. A.; J Matejicek,; T Chraska,; De Temmerman, G.

    2014-01-01

    Tungsten samples were exposed to combined steady state and edge localised mode transient replication experiments in a linear plasma device; either in combined hydrogen plasma and high powered laser exposures at Magnum-PSI or steady state hydrogen plasma and superimposed plasma pulses created using a

  17. Formation of HCN and NH{sub 3} during Datong coal pyrolysis in arc plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Bao Wei-ren; Zhang Jin-cao; Shen Shu-guang; Cao Qing; Lu Yong-kang [Taiyuan University of Technology, Taiyuan (China). Key Laboratory of Coal Science and Technology

    2006-07-01

    The formation of HCN and NH{sub 3} from coal-N was investigated in a plasma coal pyrolysis reactor. Based on Gibbs free energy minimization principle, Thermodynamic equilibrium fraction of C-H-O-N was calculated. The results from experiments and calculation suggest that HCN is the main product of coal-N at high temperature. Only a little coal-N convertedto NH{sub 3}. As the temperature increases, the yields of HCN and NH{sub 3} increases from the experimental results, but the theoretic calculated results show that HCN gradually increases and NH{sub 3} decreases. The possible reason is the influence of practical operating condition. The yield of HCN increases firstly and then decreases with increasing coal feeding rate, but NH{sub 3} is reverse. Enhancement of input power lease to the increase of HCN and NH{sub 3} yields. H{sub 2} acting as the reactive atmosphere benefits to the formation of HCN and NH{sub 3}, and CO{sub 2} may reduce the yields of HCN and NH{sub 3}, O{sub 2} enhance the formation of NH{sub 3}, but promotes the furthermore conversion of HCN. 12 refs., 4 figs., 1 tab.

  18. Simultaneous treatment of low-level miscellaneous solid waste by thermal plasma

    Energy Technology Data Exchange (ETDEWEB)

    Amakawa, T.; Adachi, K.; Yasui, S. [Central Research Institute of Electric Power Industry, Kanagawa (Japan)

    2001-07-01

    Volume reduction is a cost saving method for the final disposal of radioactive waste. On one hand, arc plasma heating can provide sufficient heat independent of the chemical and physical properties of waste, therefore enabling stable heating at high treatment rates. CRIEPI (central research institute of electric power industry) focused on the advantages of arc plasma heating, and has clarified that arc plasma heating can be used in a simultaneous melting treatment process for low-level miscellaneous mixed solid waste, generated from nuclear power plants for volume reduction, and in the stabilization of radionuclides. (authors)

  19. Laboratory experiments on arc deflection and instability

    Energy Technology Data Exchange (ETDEWEB)

    Zweben, S.; Karasik, M.

    2000-03-21

    This article describes experiments on arc deflection instability carried out during the past few years at the Princeton University Plasma Physics Laboratory (PPPL). The approach has been that of plasma physicists interested in arcs, but they believe these results may be useful to engineers who are responsible for controlling arc behavior in large electric steel furnaces.

  20. Effect of Ti-Al on microstructures and mechanical properties of plasma arc in-situ welded joint of SiCp/Al MMCs

    Institute of Scientific and Technical Information of China (English)

    LEI Yu-cheng; ZHANG Zhen; NIE Jia-jun; CHEN Xi-zhang

    2008-01-01

    The effect of Ti-Al on microstructures and mechanical properties of SiCp/Al MMC joints produced by plasma arc in-situ weld-alloying was investigated, in which argon-nitrogen mixture was used as plasma gases and Ti-Al alloy as filling composite. The results show that the formation of needle-like harmful phase Al4C3 is effectively prevented in the weld by in-situ weld-alloying/plasma arc welding with Ti-Al alloy sheet filler whose titanium content is more than 20%. The fluidity of molten pool is improved, and stable molten pool is gained for the addition of the Ti-Al alloy. The mechanical properties of welded joint are effectively enhanced by the compact-grain structure and the new reinforced composites such as Al3Ti, TiN, AlN and TiC welded joint. The test results of mechanical property show that the maximum tensile strength of welded joint gained by adding Ti-60Al alloy is up to 235 MPa. The factors influencing the tensile strength were also investigated.

  1. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    OpenAIRE

    Yacine DJEGHADER; Hocine LABAR

    2013-01-01

    In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length), electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of ar...

  2. SiC Nanowires Synthesized by Rapidly Heating a Mixture of SiO and Arc-Discharge Plasma Pretreated Carbon Black

    Directory of Open Access Journals (Sweden)

    Wang Feng-Lei

    2008-01-01

    Full Text Available Abstract SiC nanowires have been synthesized at 1,600 °C by using a simple and low-cost method in a high-frequency induction furnace. The commercial SiO powder and the arc-discharge plasma pretreated carbon black were mixed and used as the source materials. The heating-up and reaction time is less than half an hour. It was found that most of the nanowires have core-shell SiC/SiO2nanostructures. The nucleation, precipitation, and growth processes were discussed in terms of the oxide-assisted cluster-solid mechanism.

  3. Correlation methods in cutting arcs

    Energy Technology Data Exchange (ETDEWEB)

    Prevosto, L; Kelly, H, E-mail: prevosto@waycom.com.ar [Grupo de Descargas Electricas, Departamento Ing. Electromecanica, Universidad Tecnologica Nacional, Regional Venado Tuerto, Laprida 651, Venado Tuerto (2600), Santa Fe (Argentina)

    2011-05-01

    The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

  4. Characteristic Study of DC Electric Arc Plasma Ignitor Jet%直流电弧等离子体点火器射流特性研究

    Institute of Scientific and Technical Information of China (English)

    兰宇丹; 何立明; 杜宏亮; 王峰; 陈鑫

    2012-01-01

    The spectrometer was adopted to measure the emission spectrum of Ar plasma jet at the ignitor exit. Boltzmann curve slope method was applied to calculate the jet electron temperature. Ionization equilibrium equation was used to calculate jet temperature and measure the laws that jet length, jet velocity, electron temperature and jet temperature of ignitor exit change with arc current and inlet Ar flow rate. Whether the electron temperature could be used to replace jet temperature in aircraft plasma arc jet was also discussed. The experiment results show that arc current reduces with the rising of inlet Ar flowrate; exit jet length and velocity increase with the rising of arc current, and increase at first and then reduce with the rising of inlet Ar flow rate; exit electron temperature, electron density and jet temperature increase with the rising of arc current and reduce with the rising of inlet Ar flow rate.%采用光谱仪测量了等离子体点火器出口射流的发射光谱,利用玻尔兹曼曲线斜率法计算了射流的电子温度,并通过电离平衡方程计算了射流气体温度,获得点火器出口射流长度、射流速度、电子温度和射流温度随弧电流及进口氩气流量的变化规律.并分析了航空等离子体电弧射流中是否可使用电子温度来代替射流气体温度.实验表明:弧电流随着进口氩气流量的增大而减小;出口射流长度和速度随弧电流的增大而增大,随进口氩气流量的增大先增大后减小;出口电子温度、电子密度和射流温度随弧电流的增大而升高,随氩气流量的增大而降低.

  5. Diagnosis of gas phase near the substrate surface in diamond film deposition by high-power DC arc plasma jet CVD

    Institute of Scientific and Technical Information of China (English)

    Zuyuan Zhou; Guangchao Chen; Bin Li; Weizhong Tang; Fanxiu Lv

    2007-01-01

    Optical emission spectroscopy (OES) was used to study the gas phase composition near the substrate surface during diamond deposition by high-power DC arc plasma jet chemical vapor deposition (CVD). C2 radical was determined as the main carbon radical in this plasma atmosphere. The deposition parameters, such as substrate temperature, anode-substrate distance, methane concentration, and gas flow rate, were inspected to find out the influence on the gas phase. A strong dependence of the concentrations and distribution of radicals on substrate temperature was confirmed by the design of experiments (DOE). An explanation for this dependence could be that radicals near the substrate surface may have additional ionization or dissociation and also have recombination,or are consumed on the substrate surface where chemical reactions occur.

  6. Optimization of melting process of 50 t ultra-high electric arc furnace%50t超高功率电弧炉冶炼工艺优化

    Institute of Scientific and Technical Information of China (English)

    杨振国; 刘青; 王彬; 石荣山

    2012-01-01

    对山东钢铁股份有限公司莱芜分公司50t超高功率电弧炉冶炼工艺和生产数据进行解析,通过对不同人炉铁水比例的物料平衡、热平衡计算和生产实践,得出了电炉工序冶炼电耗、氧气消耗参数,提出了4种工况下的冶炼操作模型,对同类型电炉生产具有相当的参考价值。%The steelmaking process and the production data ot 50 t ultra-high power elec- tric arc furnace are analyzed in this paper, and the values of electric power consumption and oxygen consumption are gained by the EAF mass and heat balance calculation of dif- ferent hot metal charged ratio, including production practice in Laiwu Steel Pants. Then four steelmaking operation models for different working conditions helpful for the same kind of EAF plants are put forward.

  7. Electromagnetic Characteristic of Twin-wire Indirect Arc Welding

    Institute of Scientific and Technical Information of China (English)

    SHI Chuanwei; ZOU Yong; ZOU Zengda; WU Dongting

    2015-01-01

    Traditional welding methods are limited in low heat input to workpiece and high welding wire melting rate. Twin-wire indirect arc(TWIA) welding is a new welding method characterized by high melting rate and low heat input. This method uses two wires:one connected to the negative electrode and another to the positive electrode of a direct-current(DC) power source. The workpiece is an independent, non-connected unit. A three dimensional finite element model of TWIA is devised. Electric and magnetic fields are calculated and their influence upon TWIA behavior and the welding process is discussed. The results show that with a 100 A welding current, the maximum temperature reached is 17 758 K, arc voltage is 14.646 V while maximum current density was 61 A/mm2 with a maximum Lorene force of 84.5mN. The above mentioned arc parameters near the cathode and anode regions are far higher than those in the arc column region. The Lorene force is the key reason for plasma velocity direction deviated and charged particles flowed in the channel formed by the cathode, anode and upper part of arc column regions. This led to most of the energy being supplied to the polar and upper part of arc column regions. The interaction between electric and magnetic fields is a major determinant in shaping TWIA as well as heat input on the workpiece. This is a first study of electromagnetic characteristics and their influences in the TWIA welding process, and it is significant in both a theoretical and practical sense.

  8. Behaviour of the iron vapour core in the arc of a controlled short-arc GMAW process with different shielding gases

    Science.gov (United States)

    Wilhelm, G.; Kozakov, R.; Gött, G.; Schöpp, H.; Uhrlandt, D.

    2012-02-01

    The controlled metal transfer process (CMT) is a variation of the gas metal arc welding (GMAW) process which periodically varies wire feeding speed. Using a short-arc burning phase to melt the wire tip before the short circuit, heat input to the workpiece is reduced. Using a steel wire and a steel workpiece, iron vapour is produced in the arc, its maximum concentration lying centrally. The interaction of metal vapour and welding gas considerably impacts the arc profile and, consequently, the heat transfer to the weldpool. Optical emission spectroscopy has been applied to determine the radial profiles of the plasma temperature and iron vapour concentration, as well as their temporal behaviour in the arc period for different mixtures of Ar, O2 and CO2 as shielding gases. Both the absolute iron vapour density and the temporal expansion of the iron core differ considerably for the gases Ar + 8%O2, Ar + 18% CO2 and 100% CO2 respectively. Pronounced minimum in the radial temperature profile is found in the arc centre in gas mixtures with high Ar content under the presence of metal vapour. This minimum disappears in pure CO2 gas. Consequently, the temperature and electrical and thermal conductivity in the arc when CO2 is used as a shielding gas are considerably lower.

  9. 中频真空电弧的等离子体特性%Plasma Characteristics of Intermediate-frequency Vacuum Arc

    Institute of Scientific and Technical Information of China (English)

    王景; 武建文

    2011-01-01

    The vacuum switch used in intermediate frequency (360-800 Hz) power system of more/all electric aircraft is being developed, and the theoretical understanding of the arcing process at intermediate frequency is increasing. The continuum emission theory of arc plasma was analyzed, electron temperature and electron density of intermediate frequency (400-800 Hz) vacuum arc were obtained by application of a simplified optical-channel model and detection on the intensities of dual-narrowband continuum emission spectra. Then, a plasma-parameter diagnostic system was designed to implement the above measurement. This system consists of a color CCD camera with a dual-narrowband filter and arc-motion picture analysis software, and it can record the arc appearance and the data for measurement simultaneously. After calibrated by using standard source of radiance temperature, the system was applied to observe the arc mode evolution and measure the plasma parameters. The results confirmed the validity of analysis and measurement in this work. At intermediate frequency, the transition arc mode and the diffuse arc mode exist during arc evolution. The transition arc evolves rapidly, and converts into the diffuse arc at the peak current. At the current peak of 8 kA with different frequencies, the electron temperature varies from 0.5-3 eV, and the electron density ranges from 10^20-10^21 m^-3, which are in agreement with those achieved by other researchers.%目前应用于未来多电和全电飞机(电流频率360~800Hz)的中频真空开关正成为研究热点,中频真空电弧理论的研究正不断深入。分析了电弧等离子体连续光谱的辐射理论,在假定中频真空电弧处于部分局部热力学平衡态(partial local thermodynamic equilibrium,PLTE)的基础上,结合实际光学通路的简化模型,得到通过双波段窄带连续光谱测量电子温度和电子密度的方法,然后设计了中频真空电弧的参数测量

  10. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  11. 钛及钛合金熔炼技术发展现状∗%Development of Melting Technology for Titanium and Titanium Alloys

    Institute of Scientific and Technical Information of China (English)

    雷文光; 赵永庆; 韩栋; 毛小南

    2016-01-01

    At present,the major methods to produce titanium and titanium alloy ingot are the vacuum arc remelting and the cold hearth melting.The principle,characteristic and current development of vacuum arc remelting, electron beam cold hearth melting and plasma arc cold hearth melting technologies are reviewed in detail.%目前生产钛及钛合金铸锭最主要的方法是真空自耗电弧熔炼以及冷床炉熔炼方法。详细介绍了真空自耗电弧熔炼、电子束冷床炉熔炼以及等离子束冷床炉熔炼技术的原理、特点和发展现状。

  12. Influência do material de base sobre o rendimento de fusão em soldagem a arco Influence of base material on the melting efficiency in arc welding

    Directory of Open Access Journals (Sweden)

    Ruham Pablo Reis

    2011-12-01

    Full Text Available O objetivo deste trabalho foi determinar o comportamento do rendimento bruto de fusão em soldagem a arco frente a diferentes tipos de material de base (aço ao carbono, aço inoxidável e alumínio. Como extensão, objetivou-se também estimar de forma indireta o rendimento térmico do processo em questão usando-se estimação de isotermas por método analítico. Para isto, foram feitas soldagens sobre placas de teste utilizando-se o processo TIG nos três materiais em dois níveis de corrente de soldagem. Foi verificado que o rendimento bruto de fusão é muito baixo (menor que 10%, mas tende a aumentar com a elevação do nível de corrente de soldagem (efeito da dimensão da peça. O alumínio apresentou o menor rendimento de fusão, tendo o aço inoxidável apresentado o melhor aproveitamento do calor imposto. Em relação ao rendimento térmico, a metodologia proposta não se mostrou adequada.The aim of this work was to determine the behavior of the gross melting efficiency in arc welding towards different types of materials (carbon steel, stainless steel and aluminum alloy. An extra objective was to indirectly estimate the thermal efficiency of the process using the estimation of isotherms by analytic methods. For that, welds were carried out over three materials at two welding current levels using the GTAW process. It was verified that the melting efficiency is very low (lower than 10%, yet it rises by increasing the current level (effect of material size. The aluminum alloy presented the lowest melting efficiency in contrast to the highest heat yield of the stainless steel. With respect to the thermal efficiency, the proposed methodology was not adequate.

  13. Modeling rf breakdown arcs

    CERN Document Server

    Insepov, Zeke; Huang, Dazhang; Mahalingam, Sudhakar; Veitzer, Seth

    2010-01-01

    We describe breakdown in 805 MHz rf accelerator cavities in terms of a number of mechanisms. We devide the breakdown process into three stages: (1) we model surface failure using molecular dynamics of fracture caused by electrostatic tensile stress, (2) we model the ionization of neutrals responsible for plasma initiation and plasma growth using a particle in cell code, and (3) we model surface damage by assuming a process similar to unipolar arcing. Although unipolar arcs are strictly defined with equipotential boundaries, we find that the cold, dense plasma in contact with the surface produces very small Debye lengths and very high electric fields over a large area. These high fields produce strong erosion mechanisms, primarily self sputtering, compatible with the crater formation that we see. Results from the plasma simulation are included as a guide to experimental verification of this model.

  14. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  15. Unified model to the Tungsten inert Gas welding process including the cathode, the plasma and the anode; Modele couple cathode-plasma-piece en vue de la simulation du procede de soudage a l'arc TIG

    Energy Technology Data Exchange (ETDEWEB)

    Brochard, M.

    2009-06-15

    During this work, a 2D axially symmetric model of a TIG arc welding process had been developed in order to predict for given welding parameters, the needed variables for a designer of welded assembly: the heat input on the work piece, the weld pool geometry,... The developed model, using the Cast3M finite elements software, deals with the physical phenomena acting in each part of the process: the cathode, the plasma, the work piece with a weld pool, and the interfaces between these parts. To solve this model, the thermohydraulics equations are coupled with the electromagnetic equations that are calculated in part using the least squares finite element method. The beginning of the model validation consisted in comparing the results obtained with the ones available in the scientific literature. Thus, this step points out the action of each force in the weld pool, the contribution of each heat flux in the energy balance. Finally, to validate the model predictiveness, experimental and numerical sensitivity analyses were conducted using a design of experiments approach. The effects of the process current, the arc gap and the electrode tip angle on the weld pool geometry and the energy transferred to the work piece and the arc efficiency were studied. The good agreement obtained by the developed model for these outputs shows the good reproduction of the process physics. (author)

  16. Deposition of thin layers of boron nitrides and hydrogenated microcrystalline silicon assisted by high current direct current arc plasma; Deposition assistee par un plasma a arc a haut courant continu de couches minces de Nitrure de Bore et de Silicium microcristallin hydrogene

    Energy Technology Data Exchange (ETDEWEB)

    Franz, D. [Ecole Polytechnique Federale de Lausanne, Centre de Recherches en Physique des Plasmas (CRPP), CH-1015 Lausanne (Switzerland)

    1999-09-01

    In the frame of this thesis, a high current direct current arc (HCDCA) used for the industrial deposition of diamond, has been adapted to study the deposition of two types of coatings: a) boron nitride, whose cubic phase is similar to diamond, for tribological applications, b) hydrogenated microcrystalline silicon, for applications in the semiconductor fields (flat panel displays, solar cells,...). For the deposition of these coatings, the substrates were placed in the diffusion region of the arc. The substrate heating is mainly due to atomic species recombining on its surface. The deposition temperature, varying from 300 to 900 {sup o}C according to the films deposited, is determined by the substrate position, the arc power and the injected gas fluxes, without the use of any external heating or cooling system. Measurements performed on the arc plasma show that the electronic temperature is around 2 eV (23'000 K) while the gas temperature is lower than 5500 K. Typical electronic densities are in the range of 10{sup 12}-10{sup 1'}3 cm{sup -3}. For the deposition of boron nitride films, different boron precursors were used and a wide parameter range was investigated. The extreme difficulty of synthesising cubic boron nitride films by chemical vapour deposition (CVD) did not allow to stabilize the cubic phase of boron nitride in HCDCA. Coatings resulted in hexagonal or amorphous boron nitride with a chemical composition close to stoichiometric. The presence of hydrogen leads to the deposition of rough and porous films. Negative biasing of the samples, for positive ion bombardment, is commonly used to stabilize the cubic phase. In HCDCA and in our biasing range, only a densification of the films could be observed. A boron nitride deposition plasma study by infrared absorption spectroscopy in a capacitive radio frequency reactor has demonstrated the usefulness of this diagnostic for the understanding of the various chemical reactions which occur in this kind

  17. Study On the Tribological Behavior of the Arc-added Glow Discharge Plasma Non-hydrogen Carburization On Titanium Alloy Surfaces

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHAHGYue-fei; Liu Yu; TANG Bin; PAN Jun-de

    2004-01-01

    This paper introduces a new titanium alloys surface strengthening treatment by using the arc-added glow discharge plasmas non-hydrogen carburization technique. High purity and high strength graphite is selected as cooling cathode arc source for supplying carbon atoms and particle, which migrate to the titanium alloy(Ti6Al4V) surface and form modified layer. Thus, the hydrogen embrittlement is avoided while the tribological behavior of the titanium alloy surface is improved in the respects of anti-friction and anti-wear ability. The tribological behavior of the modified layer under dry sliding against SAE52100 steel was evaluated on a ball-on-disc test rig. The results showed that the modified layer obtained a thickness of 30μm at 980℃, 30minutes. The microhardness of the Ti6A14V alloy surface attained 936 HV, which was much larger than that of the Ti6A14V alloy. The Ti6A14V alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface modified layer experienced much abated adhesion wear and scuffing under the same testing condition. This could be attributed to the carbon element with different modalities exists in the modified layer.The modified layer showed good friction-reducing and fair anti-wear ability in dry sliding against the steel. Using the SEM,XRD and XPS, the phase structure and morphology of the carburization modified layer was analyzed.

  18. NEW LONGITUDINAL STRENGTHENING METHOD FOR PLASMA ARC POWDER SURFACING COATING%高硬度等离子弧粉末堆焊层的纤维纵向强化

    Institute of Scientific and Technical Information of China (English)

    王惜宝; 张文钺

    2000-01-01

    研究一种用于高硬度等离子弧堆焊层纵向强化的纤维强化法.通过对纤维增强等离子弧堆焊层的制备工艺及纤维加入量对堆焊层纵向断裂韧性的影响研究,发现选择具有高熔点和高强度的W-Mo合金纤维作为堆焊层的增强纤维不仅具有较好的工艺可操作性,而且具有明显的增强作用.在成分(质量分数)为Fe-20% B4C复合粉末等离子弧堆焊层中加入体积分数为4.8%的W-Mo合金纤维,即可使堆焊层的纵向断裂韧性提高33.5%.%A new longitudinal strengthening method for powder surfacing brittle coating using high strength metal fibres has been successfully developed.The preparing process of the fibre-reinforced hardfacing alloys and the effects of fibre's volume fraction on the composite coating's fracture toughness were investigated and analyzed.The results reveal that the high strength and high melting point Mo-W alloy fibres present not only much better processing feasibility than C- and other ceramic-fibres,but also excellent strengthening effect on the brittle coatings.The addition of 4.8% Mo-W fibres (volume fraction)to a Fe-20% B4C (weight fraction)composite plasma transferred-arc powder surfaced coating may improve the coating's longitudinal fracture toughness by 33.5%.

  19. Charge-state and element-resolved ion energies in the cathodic arc plasma from composite AlCr cathodes in argon, nitrogen and oxygen atmospheres

    CERN Document Server

    Franz, Robert; Anders, André

    2014-01-01

    The energy distribution functions of ions in the cathodic arc plasma using composite AlCr cathodes were measured as a function of the background gas pressure in the range 0.5 to 3.5 Pa for different cathode compositions and gas atmospheres. The most abundant aluminium ions were Al$^{+}$ regardless of the background gas species, whereas Cr$^{2+}$ ions were dominating in Ar and N$_2$ and Cr$^{+}$ in O$_2$ atmospheres. The energy distributions of the aluminium and chromium ions typically consisted of a high energy fraction due to acceleration in the expanding plasma plume from the cathode spot and thermalised ions that were subjected to collisions in the plasma cloud. The fraction of the latter increased with increasing background gas pressure. Atomic nitrogen and oxygen ions showed similar energy distributions as the aluminium and chromium ions, whereas the argon and molecular nitrogen and oxygen ions were mainly thermalised. In addition to the positively charged metal and gas ions, negatively charged oxygen an...

  20. Optimization Of Pulsed Current Parameters To Minimize Pitting Corrosion İn Pulsed Current Micro Plasma Arc Welded Aısı 304l Sheets Using Genetic Algorithm

    Directory of Open Access Journals (Sweden)

    Kondapalli Siva Prasad

    2013-06-01

    Full Text Available Austenitic stainless steel sheets have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, Pulsed Current Micro Plasma Arc Welding (PCMPAW was found beneficial due to its advantages over the conventional continuous current process. This paper highlights the development of empirical mathematical equations using multiple regression analysis, correlating various process parameters to pitting corrosion rates in PCMPAW of AISI 304L sheets in 1 Normal HCl. The experiments were conducted based on a five factor, five level central composite rotatable design matrix. A Genetic Algorithm (GA was developed to optimize the process parameters for minimizing the pitting corrosion rates.

  1. Experim ental research in plasma arc cutting engineering ceramics%工程陶瓷的等离子弧切割实验研究

    Institute of Scientific and Technical Information of China (English)

    徐文骥; 蒋希时; 金洙吉

    2001-01-01

    Based on the analysis of the present situation and the characteristics of the technology of laser cutting, abrasive water-jet cutting, WEDM on engineering ceramics, a new method-additional positive pole plasma arc cutting is offered. The feasibility of the method has been proved by experiments. The method has its own advantage and good prospect.%在分析采用激光、磨料水射流、电火花线切割等方法切割工程陶瓷技术的现状与特点的基础上,提出采用附加阳极等离子弧切割工程陶瓷的基本思想,通过实验证明上述方法可行且具有独特的优点,显示出良好的应用前景。

  2. Chemical bonding structural analysis of nitrogen-doped ultrananocrystalline diamond/hydrogenated amorphous carbon composite films prepared by coaxial arc plasma deposition

    Science.gov (United States)

    Gima, Hiroki; Zkria, Abdelrahman; Katamune, Yūki; Ohtani, Ryota; Koizumi, Satoshi; Yoshitake, Tsuyoshi

    2017-01-01

    Nitrogen-doped ultra-nanocrystalline diamond/hydrogenated amorphous carbon composite films prepared in hydrogen and nitrogen mixed-gas atmospheres by coaxial arc plasma deposition with graphite targets were studied electrically and chemical-bonding-structurally. The electrical conductivity was increased by nitrogen doping, accompanied by the production of n-type conduction. From X-ray photoemission, near-edge X-ray absorption fine-structure, hydrogen forward-scattering, and Fourier transform infrared spectral results, it is expected that hydrogen atoms that terminate diamond grain boundaries will be partially replaced by nitrogen atoms and, consequently, π C–N and C=N bonds that easily generate free electrons will be formed at grain boundaries.

  3. Residual stress distribution in thin diamond films and its effects on preparation of thick freestanding diamond films using DC arc plasma jet operated at gas recycling mode

    Institute of Scientific and Technical Information of China (English)

    LI Cheng-ming; LI Hui-qing; CHEN Guan-chao; L(U) Fan-xiu; TONG Yu-mei; TANG Wei-zhong

    2004-01-01

    Diamond films produced by chemical vapor deposition show excellent properties. The residual stress distribution of diamond thin films deposited by DC arc plasma jet at recycling mode was analyzed by line shifts of micro Raman spectroscopy. The results show that the compressive residual stress concentrates at the film's edge. The experimental observations show that cracks initiate at the edge of the diamond thick wafer and then propagate towards the center. The residual stress of diamond films increases with the increase of methane concentration and deposition temperature. The difference of adhesion in close area causes more shear stress and brings about the two sides of crack being not at same level. To suppress crack probability, it is favourable for increasing the film thickness and selecting a substrate with lower coefficient of thermal expansion and lower adhesion. The effects of the residual stress distribution on thick diamond films detachment were discussed.

  4. Time-Resolved Spectroscopic Observation of Deposition Processes of Ultrananocrystalline Diamond/Amorphous Carbon Composite Films by Using a Coaxial Arc Plasma Gun

    Science.gov (United States)

    Hanada, Kenji; Yoshitake, Tsuyoshi; Nishiyama, Takashi; Nagayama, Kunihito

    2010-08-01

    The deposition of ultrananocrystalline diamond (UNCD)/amorphous carbon composite films using a coaxial arc plasma gun in vacuum and, for comparison, in a 53.3 Pa hydrogen atmosphere was spectroscopically observed using a high-speed camera equipped with narrow-band-pass filters. UNCD crystallites with diameters of approximately 1.6 nm were formed even in vacuum. These extremely small crystallites imply that the formation is predominantly due to nucleation without the subsequent growth. Even in vacuum, emissions from C+ ions, C atoms, and C2 dimers lasted for approximately 100 µs, although the emission lifetimes of these species are generally 10 ns. We consider that the nucleation is due to the supersaturated environment containing excited carbon species with large number densities.

  5. Effects of deposition parameters on microstructure and thermal conductivity of diamond films deposited by DC arc plasma jet chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    QU Quan-yan; QIU Wan-qi; ZENG De-chang; LIU Zhong-wu; DAI Ming-jiang; ZHOU Ke-song

    2009-01-01

    The uniform diamond films with 60 mm in diameter were deposited by improved DC arc plasma jet chemical vapor deposition technique. The structure of the film was characterized by scanning electronic microcopy(SEM) and laser Raman spectrometry. The thermal conductivity was measured by a photo thermal deflection technique. The effects of main deposition parameters on microstructure and thermal conductivity of the films were investigated. The results show that high thermal conductivity, 10.0 W/(K-cm), can be obtained at a CH4 concentration of 1.5% (volume fraction) and the substrate temperatures of 880-920 ℃ due to the high density and high purity of the film. A low pressure difference between nozzle and vacuum chamber is also beneficial to the high thermal conductivity.

  6. THE LIFETIME EXTENSION OF CAR AXLES TYPES OF RU1 AND RUSH WHEELSET FREIGHT CARS, RESTORED BY THE METHOD OF PLASMA-ARC METALLIZATION OF THE NECK AND UNDER PARTS MANUAL

    Directory of Open Access Journals (Sweden)

    V. I. Zelenin

    2009-03-01

    Full Text Available The restoration method for the journals and wheel seats of the freight wagon wheelsets by means of plasma-arc metallization is presented and the results of the bench fatigue tests with the advisable operation life of the axles restored are given.

  7. 垃圾焚烧飞灰电弧炉熔渣微品玻璃的晶化行为%Crystallization Behavior of Glass-ceramics from Arc-melting Slag of Waste Incineration Fly Ash

    Institute of Scientific and Technical Information of China (English)

    刘汉桥; 魏国侠; 梁茵; 杨俊兰

    2012-01-01

    To deal with the issue of municipal solid waste incineration fly ash, are melting treatment technology was developed in combination with electric arc furnace metallurgical processes. Glass-ceramics was made of arc-meUing slag from waste incineration fly ash and additional glass cullet through crushing, pressing and sintering at temperature between 750 "C and 1050 'C. The crystallization behaviours of the glass-ceramics were examined by differential thermal analysis (DTA), X-ray diffractometry (XRD) and scanning electron microscopy (SEM). It is shown that main crystalline phase of the glass-ceramics are wollastonite (CaSiO3) and diopside (Ca (Mg, Al) (Si, A1)2O5 ) . and the diffraction peaks become more intensive at higher temperature. It is found that the glass-ceramics sintered at 850 *C has the optimal physical, mechanical and chemical characteristics, and it has density of 2. 62 g/cm3 , bending strength of 54. 96 Mpa, chemical resistance of 2. 7% and 0. 9% in acid and alkali solution respectively. Furthermore, the leaching concentration of heavy metals is very low.%将垃圾焚烧飞灰与适量废玻璃粉混合后用电弧炉熔融处理,产生的水冷熔渣进一步粉碎、压型并在750~1 050℃间热处理制取微晶玻璃,运用同步热分析仪、X射线衍射仪、扫描电镜等测试设备对微晶玻璃的晶化行为及性能进行分析测试.研究表明:微晶玻璃主晶相为硅灰石CaSiO3和少量透辉石Ca(Mg,Al)(Si,Al)2O6,其衍射峰随处理温度升高呈增加趋势,850℃热处理时所得微晶玻璃具有较佳的微观结构和物理、机械及化学性能,其密度为2.62 g/cm3、抗弯强度达90.44 MPa,耐酸碱性分别为2.7%、0.9%,重金属浸出浓度非常低.

  8. Structure and Property of Micro-arc Oxidation Coating Modified by Laser Melting and Solidifying on Aluminum Alloy%激光重熔改性铝合金微弧氧化膜层的组织与性能

    Institute of Scientific and Technical Information of China (English)

    喻杰; 韦东波; 王岩; 吕鹏翔; 狄士春

    2013-01-01

    为了改善微弧氧化(MAO)膜层多孔疏松的组织和性能,对其进行了激光重熔处理,并制备了两种实验膜层:(1)选择双向电流脉冲和Na2SiO3-KOH体系的工作液,在6082铝合金基体上制备平均厚度为18 μm的MAO膜层;(2)采用Nd∶YAG激光器对上述MAO膜层进行激光重熔(LSM)处理,获得MAO+LSM膜层.利用扫描电子显微镜(SEM)、X射线衍射仪、超显微硬度计和电化学分析仪分别检测上述两种膜层的微观形貌、相组成、表面硬度和耐蚀性能.结果表明:激光重熔后的膜层由内往外分为致密层、中间层和重熔层,组织致密、气孔率低的重熔层取代了MAO疏松层,MAO+LSM膜层中α-Al2O3相的比例得到提高,硬度和耐蚀性能也进一步得到改善,且保持了MAO膜层与基体的结合方式.%In order to improve performance and microstructure of micro-arc oxidation (MAO) coating,especially loose and porous characteristic,a laser melting and solidifying process (LSM) was introduced.Two kinds of samples were prepared:(1) MAO coatings,18 μm average thickness,were produced on 6082 aluminum alloy by bipolar current pulse in Na2SiO3-KOH solution.(2) a melting process using a Nd∶YAG laser was employed to modify above-mentioned MAO coatings to obtain MAO+LSM coating.Microstructure of two kinds of coatings (MAO coating and MAO+LSM coating) were examined by scanning electron microscopy.X-ray diffraction was used to determine the phase composition of the coatings.Coating hardness was tested by ultra-micro hardness tester,and corrosion performance was investigated by polarization test instrument.The results show that the MAO+LSM coating is composed of dense layer,intermediate layer and melting layer from inside to surface.The loose layer of MAO film is replaced by a dense and low porosity melting layer after LSM treatment.The occupancy of α-Al2O3 phase in MAO+LSM is improved compared with MAO coating.Hardness and anticorrosion performance of MAO

  9. Chemical Characterisation of Bulk and Melt-spun Ribbons of NiMnIn Alloy using Inductively Coupled Plasma Optical Emission Spectrometry

    Directory of Open Access Journals (Sweden)

    S.S. Kalyan Kamal

    2011-05-01

    Full Text Available Method development for the analysis of NiMnIn, a new magnetocaloric effect (MCE material using inductively-coupled plasma optical emission spectrometry (ICPOES is discussed. Spectral interference of Ni and Mn on the analysis of In were studied. The process of method validation was carried out using various analytical techniques like conventional wet chemical techniques and instrumental techniques such as atomic absorption spectrometry. All the techniques show a close agreement in values, thus this method could be applied for regular analysis of NiMnIn alloys. A comparative chemical analysis of bulk and melt-spun ribbons of this alloy is also discussed.

  10. New approaches for the reduction of plasma arc drop in second-generation thermionic converters. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hatziprokopiou, M.E.; Shaw, D.T.

    1981-03-31

    Investigations of ion generation and recombination mechanisms in the cesium plasma as they pertain to the advanced mode thermionic energy converter are described. The changes in plasma density and temperature within the converter have been studied under the influence of several promising auxiliary ionization candidate sources. Three novel approaches of external cesium ion generation have been investigated in some detail, namely vibrationally excited N/sub 2/ as an energy source of ionization of Cs ions in a DC discharge, microwave power as a means of resonant sustenance of the cesium plasma, and ion generation in a pulse N/sub 2/-Cs mixture. The experimental data obtained and discussed show that all three techniques - i.e. the non-LTE high-voltage pulsing, the energy transfer from vibrationally excited diatomic gases, and the external pumping with a microwave power - have considerable promise as schemes in auxiliary ion generation applicable to the advanced thermionic energy converter.

  11. Characterization of atmospheric pressure H2O/O2 gliding arc plasma for the production of OH and O radicals

    Science.gov (United States)

    Roy, N. C.; Hafez, M. G.; Talukder, M. R.

    2016-08-01

    Atmospheric pressure H 2 O / O 2 gliding arc plasma is generated by a 88 Hz , 6 kV AC power supply. The properties of the produced plasma are investigated by optical emission spectroscopy. The relative intensity, rotational, vibrational, excitation temperatures and electron density are studied as a function of applied voltage, electrode spacing, and oxygen flow rate. The rotational and vibrational temperatures are determined simulating the OH ( A 2 Σ + ( v ″ = 0 ) → X 2 Π ( v ' = 0 ) ) bands with the aid of LIFBASE simulation software. The excitation temperature is obtained from the CuI transition taking non-thermal equilibrium condition into account employing intensity ratio method. The electron density is approximated from the H α Stark broadening using the Voigt profile fitting method. It is observed that the rotational and vibrational temperatures decrease with increasing electrode spacing and O 2 flow rate, but increase with the applied voltage. The excitation temperature is found to increase with increasing applied voltage and O 2 flow rate, but decrease with electrode spacing. The electron density increases with increasing applied voltage while it seems to be in a downward trend with increasing electrode spacing and O 2 flow rate.

  12. Plasma arc brazing - a low energy joining technology for steel sheets; Plasmalichtbogenloeten - eine energiearme Fuegetechnik fuer Feinblechwerkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Bouaifi, B.; Draugelates, U.; Helmich, A.; Ouaissa, B. [TU Clausthal, Clausthal-Zellerfeld (Germany)

    2001-07-01

    Mild and high strength steel sheets are comparatively difficult to weld. The heat input in the case of conventional welding processes is too high, so that plasma brazing is an attractive alternative and complementary joining process. One characteristic of the process is the independent input of energy and filler material. In addition, the process is practically spatter-free. Plasma brazing reduces joint and panel distortion and is tolerant to surface contamination and metallic surface coatings. The brazed seams are aesthetic in appearance and clear good mechanical properties. (orig.)

  13. Characterization and Optimization of Ni-WC Composite Weld Matrix Deposited by Plasma-Transferred Arc Process

    Science.gov (United States)

    Tahaei, Ali; Horley, Paul; Merlin, Mattia; Torres-Torres, David; Garagnani, Gian Luca; Praga, Rolando; Vázquez, Felipe J. García; Arizmendi-Morquecho, Ana

    2017-01-01

    This work is dedicated to optimization of carbide particle system in a weld bead deposited by PTAW technique over D2 tool steel with high chromium content. The paper reports partial melting of the original carbide grains of the Ni-based filling powder, and growing of the secondary carbide phase (Cr, Ni)_3 W_3 C in the form of dendrites with wide branches that enhanced mechanical properties of the weld. The optimization of bead parameters was made with design of experiment methodology complemented by a complex sample characterization including SEM, EDXS, XRD, and nanoindentation measurements. It was shown that the preheat of the substrate to a moderate temperature 523 K (250° C) establishes linear pattern of metal flow in the weld pool, resulting in the most homogeneous distribution of the primary carbides in the microstructure of weld bead.

  14. Characterization and Optimization of Ni-WC Composite Weld Matrix Deposited by Plasma-Transferred Arc Process

    Science.gov (United States)

    Tahaei, Ali; Horley, Paul; Merlin, Mattia; Torres-Torres, David; Garagnani, Gian Luca; Praga, Rolando; Vázquez, Felipe J. García; Arizmendi-Morquecho, Ana

    2017-03-01

    This work is dedicated to optimization of carbide particle system in a weld bead deposited by PTAW technique over D2 tool steel with high chromium content. The paper reports partial melting of the original carbide grains of the Ni-based filling powder, and growing of the secondary carbide phase (Cr, Ni)_3W_3C in the form of dendrites with wide branches that enhanced mechanical properties of the weld. The optimization of bead parameters was made with design of experiment methodology complemented by a complex sample characterization including SEM, EDXS, XRD, and nanoindentation measurements. It was shown that the preheat of the substrate to a moderate temperature 523 K (250° C) establishes linear pattern of metal flow in the weld pool, resulting in the most homogeneous distribution of the primary carbides in the microstructure of weld bead.

  15. The refinement of the surface layer of HS 7425 high speed tool steel by laser and electric arc plasma

    Directory of Open Access Journals (Sweden)

    W. Bochnowski

    2008-10-01

    Full Text Available The paper present two different techniques: laser remelting surface and plasma remelting surface of the high speed steel HS 7425. Thestructure of the remelted layers were examined by means of SEM – microscopy. Measurement of microhardness in remelting zone usingVickers method. The remelting zone consist of dendritic cells and columnar crystals. Increase of hardness was observed in remelted zonein comparison to the substrate of the steel. The hardness in the remelted zone increases with the increasing cooling rate.

  16. Class `E` protective headwear: electric arc exposure

    Energy Technology Data Exchange (ETDEWEB)

    Jones, E.

    1997-04-01

    A series of tests were conducted using electric arcs under laboratory conditions to determine what, if any, damages can be inflicted upon class `E` hard hats. Ten hard hats were subjected to different levels of arc exposure to see if the hat would ignite, melt, drip, stick to the head, etc. It was noted that there is no standard on hard hat exposure to an electric arc. It was recommended that the CSA committee revise the protective headwear standard to include a requirement for flame/arc resistance, including specification of pass/fail criteria. 1 tab., 3 figs.

  17. Metals purification by improved vacuum arc remelting

    Science.gov (United States)

    Zanner, Frank J.; Williamson, Rodney L.; Smith, Mark F.

    1994-12-13

    The invention relates to improved apparatuses and methods for remelting metal alloys in furnaces, particularly consumable electrode vacuum arc furnaces. Excited reactive gas is injected into a stationary furnace arc zone, thus accelerating the reduction reactions which purify the metal being melted. Additionally, a cooled condensation surface is disposed within the furnace to reduce the partial pressure of water in the furnace, which also fosters the reduction reactions which result in a purer produced ingot. Methods and means are provided for maintaining the stationary arc zone, thereby reducing the opportunity for contaminants evaporated from the arc zone to be reintroduced into the produced ingot.

  18. Rapid magmatic processes accompany arc-continent collision: the Western Bismarck arc, Papua New Guinea

    Science.gov (United States)

    Cunningham, Heather; Gill, Jim; Turner, Simon; Caulfield, John; Edwards, Louise; Day, Simon

    2012-11-01

    New U-Th-Ra, major and trace element, and Sr-Nd-Pb isotope data are presented for young lavas from the New Britain and Western Bismarck arcs in Papua New Guinea. New Britain is an oceanic arc, whereas the latter is the site of an arc-continent collision. Building on a recent study of the Manus Basin, contrasts between the two arcs are used to evaluate the processes and timescales of magma generation accompanying arc-continent collision and possible slab detachment. All three suites share many attributes characteristic of arc lavas that can be ascribed to the addition of a regionally uniform subduction component derived from the subducting altered oceanic crust and sediment followed by dynamic melting of the modified mantle. However, the Western Bismarck arc lavas diverge from the Pb isotope mixing array formed by the New Britain and the Manus Basin lavas toward elevated 208Pb/204Pb. We interpret this to reflect a second and subsequent addition of sediment melt at crustal depth during collision. 238U and 226Ra excesses are preserved in all of the lavas and are greatest in the Western Bismarck arc. High-Mg andesites with high Sr/Y ratios in the westernmost arc are attributed to recent shallow mantle flux melting at the slab edge. Data for two historical rhyolites are also presented. Although these rhyolites formed in quite different tectonic settings and display different geochemical and isotopic compositions, both formed from mafic parents within millennia.

  19. Modeling Vacuum Arcs On Spacecraft Solar Panel Arrays Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Spacecraft charging and subsequent vacuum arcing poses a significant threat to satellites in LEO and GEO plasma conditions. Localized arc discharges can cause a...

  20. Microstructural evolution and mechanical property of Ti-6Al-4V wall deposited by continuous plasma arc additive manufacturing without post heat treatment.

    Science.gov (United States)

    Lin, Jianjun; Lv, Yaohui; Liu, Yuxin; Sun, Zhe; Wang, Kaibo; Li, Zhuguo; Wu, Yixiong; Xu, Binshi

    2017-05-01

    Plasma arc additive manufacturing (PAM) is a novel additive manufacturing (AM) technology due to its big potential in improving efficiency, convenience and being cost-savings compared to other AM processes of high energy bea\\m. In this research, several Ti-6Al-4V thin walls were deposited by optimized weld wire-feed continuous PAM process (CPAM), in which the heat input was gradually decreased layer by layer. The deposited thin wall consisted of various morphologies, which includes epitaxial growth of prior β grains, horizontal layer bands, martensite and basket weave microstructure, that depends on the heat input, multiple thermal cycles and gradual cooling rate in the deposition process. By gradually reducing heat input of each bead and using continuous current in the PAM process, the average yield strength (YS), ultimate tensile strength (UTS) and elongation reach about 877MPa, 968MPa and 1.5%, respectively, which exceed the standard level of forging. The mechanical property was strengthened and toughened due to weakening the aspect ratio of prior β grains and separating nano-dispersoids among α lamellar. Furthermore, this research demonstrates that the CPAM process has a potential to manufacture or remanufacture in AM components of metallic biomaterials without post-processing heat treatment.

  1. Microstructure and microhardness characterization of Cr{sub 3}C{sub 2}-SiC coatings produced by the plasma transferred arc method

    Energy Technology Data Exchange (ETDEWEB)

    Islak, Serkan [Kastamonu Univ. (Turkey). Cide Rifat Ilgaz Vocational High School; Eski, Oezkan [Kastamonu Univ. (Turkey). Kastamonu Vocational High School; Buytoz, Soner [Firat Univ., Elazig (Turkey). Dept. of Metallurgy and Materials Engineering; Karagoez, Muzaffer [Bartin Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Stokes, Joseph [Dublin City Univ. (Ireland). School of Mechanical and Manufacturing Engineering

    2012-07-01

    The purpose of this work was to investigate the coatings made of Cr{sub 3}C{sub 2} and SiC powder manufactured on AISI 304 stainless steel applied by the plasma transferred arc (PTA) welding process. SiC content in the produced coated layer was varied between 0-100 wt. % and the effect of SiC concentration on the microstructure and hardness of the coating was measured experimentally. SEM analyses revealed that the composite coatings had a homogeneous, nonporous, and crack-free microstructure. Dendrites and interdendrite eutectics formed on the coating layer, subject to the temperature gradient and the solidification ratio. There was a significant increase in the hardness of coating layers with the effect of the {gamma}-(Fe,Ni), Cr{sub 7}C{sub 3}, Cr{sub 23}C{sub 6}, Fe{sub 5}C{sub 2}, Cr{sub 3}Si, CrSi{sub 2}, Fe{sub 0.64}Ni{sub 0.36}, CFe{sub 15.1}, C-(Fe,Cr)-Si phases formed in the microstructure. In comparison to the substrate, the microhardness of the coatings produced by PTA were 2.5-3.5 times harder. (orig.)

  2. Magnetocaloric properties of TbN, DyN and HoN nanopowders prepared by the plasma arc discharge method.

    Science.gov (United States)

    Shinde, K P; Jang, S H; Kim, J W; Kim, D S; Ranot, M; Chung, K C

    2015-12-21

    We report for the first time the synthesis of nanopowders of TbN, DyN and HoN crystallized in a cubic structure by the plasma arc discharge (PAD) method and investigate their magnetocaloric properties for magnetic refrigeration applications. The nitridization of terbium, dysprosium and holmium was obtained using a mixture of nitrogen and argon gas inside a discharge chamber with 4 kPa pressure. The structural and microstructural properties of these rare earth nitrides were investigated by using X-ray diffraction and transmission electron microscopy. The studied nitrides undergo a second-order ferromagnetic to paramagnetic phase transition at Curie temperatures of 35.7, 19.9 and 14.2 K for TbN, DyN and HoN, respectively. The magnetocaloric effects were estimated by calculating the magnetic entropy changes from the magnetization data sets measured at the different applied magnetic fields and temperatures. The changes in entropy -ΔSM were found to be 12.0, 13.6 and 24.5 J kg(-1) K(-1) at an applied magnetic field of 5 T.

  3. Prediction of Welded Joint Strength in Plasma Arc Welding: A Comparative Study Using Back-Propagation and Radial Basis Neural Networks

    Science.gov (United States)

    Srinivas, Kadivendi; Vundavilli, Pandu R.; Manzoor Hussain, M.; Saiteja, M.

    2016-09-01

    Welding input parameters such as current, gas flow rate and torch angle play a significant role in determination of qualitative mechanical properties of weld joint. Traditionally, it is necessary to determine the weld input parameters for every new welded product to obtain a quality weld joint which is time consuming. In the present work, the effect of plasma arc welding parameters on mild steel was studied using a neural network approach. To obtain a response equation that governs the input-output relationships, conventional regression analysis was also performed. The experimental data was constructed based on Taguchi design and the training data required for neural networks were randomly generated, by varying the input variables within their respective ranges. The responses were calculated for each combination of input variables by using the response equations obtained through the conventional regression analysis. The performances in Levenberg-Marquardt back propagation neural network and radial basis neural network (RBNN) were compared on various randomly generated test cases, which are different from the training cases. From the results, it is interesting to note that for the above said test cases RBNN analysis gave improved training results compared to that of feed forward back propagation neural network analysis. Also, RBNN analysis proved a pattern of increasing performance as the data points moved away from the initial input values.

  4. The study of micro-arc discharges during cathodic plasma electrolysis of refractory metals using the spectral line shape of Na I lines

    Science.gov (United States)

    Jovović, Jovica; Stojadinović, Stevan; Tadić, Nenad; Vasilić, Rastko; Šišović, Nikola M.

    2016-03-01

    The micro-arc discharges during cathodic plasma electrolysis of refractory metals (Zr, Ti, Ta) are studied by means of optical emission spectroscopy. The fitting procedure based on three mutually shifted profiles is developed to analyze the complex line shape of Na I 568.64 nm and 615.86 nm doublets. Each profile includes effects of instrumental, Doppler, Stark, van der Waals and resonance broadening. The results show the existence of three discharge zones with electron number density values Ne1=7× 1014 \\text{cm}-3 , Ne2=(0.5\\text{--}1)× 1016 \\text{cm}-3 and Ne3= (1.5\\text{--}2.8)× 1016 \\text{cm}-3 while those of sodium ground-state atoms are Ng1=1.4×1017 \\text{cm}-3 , Ng2=3.6×1017 \\text{cm}-3 and Ng3=(1.7\\text{--}3.7)×1018 \\text{cm}-3 .

  5. Effects of Y2O3 on the microstructure and wear resistance of cobalt-based alloy coatings deposited by plasma transferred arc process

    Institute of Scientific and Technical Information of China (English)

    HOU Qingyu; HUANG Zhenyi; GAO Jiasheng

    2007-01-01

    Cobalt-based alloys with different Y2O3 contents were deposited on Q235A-carbon steel using plasma transferred arc (PTA) welding machine. The effect of Y2O3 on the microstructure and wear resistance properties of the cobalt-based alloys were investigated using an optical microscope, a scanning electron microscope (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). It was found that a cobalt-based solid solution with a face-centered cubic crystal structure was presented accompanied by the secondary phase M7C3 with a hexagonal crystal structure in the Y2O3-free cobalt-based alloy coating. Several stacking faults exist in the cobalt-based solid solution. The addition of Y2O3leads to the existence of the Y2O3 phase in the Y2O3-modified coatings. Though stacking fault exists in the Y2O3-modified coatings, its density increases. The addition of Y2O3 can refine the microstructure and can increase the wear resistance properties when its contents are less than or equal to 0.8 wt.%. However, further increase of its contents will lead to the agglomeration of undissolved Y2O3 particles at the γ-Co grain boundary, and will lead to a coarse microstructure and lower wear resistance properties.

  6. Microstructure and high-temperature wear properties of in situ TiC composite coatings by plasma transferred arc surface alloying on gray cast iron

    Institute of Scientific and Technical Information of China (English)

    Da-wen Zeng

    2015-01-01

    In this work, an in situ synthesized TiC-reinforced metal matrix composite (MMC) coating of approximately 350–400μm thick-ness was fabricated on a gray cast iron (GCI) substrate by plasma transferred arc (PTA) surface alloying of Ti–Fe alloy powder. Microhard-ness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy (SEM) and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual austenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures (473 K and 623 K), and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the sam-ples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstruc-ture and to the presence of TiC particles.

  7. Microstructure and high-temperature wear properties of in situ TiC composite coatings by plasma transferred arc surface alloying on gray cast iron

    Science.gov (United States)

    Zhao, Hang; Li, Jian-jun; Zheng, Zhi-zhen; Wang, Ai-hua; Huang, Qi-wen; Zeng, Da-wen

    2015-12-01

    In this work, an in situ synthesized TiC-reinforced metal matrix composite (MMC) coating of approximately 350-400 µm thickness was fabricated on a gray cast iron (GCI) substrate by plasma transferred arc (PTA) surface alloying of Ti-Fe alloy powder. Microhardness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy (SEM) and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual austenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures (473 K and 623 K), and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the samples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstructure and to the presence of TiC particles.

  8. Mechanical and Chemical Characterization of a TiC/C System Synthesized Using a Focus Plasma Arc.

    Directory of Open Access Journals (Sweden)

    Reza Mahmoodian

    Full Text Available Titanium carbide-graphite (TiC/C composite was successfully synthesized from Ti and C starting elemental powders using self-propagating high-temperature synthesis technique in an ultra-high plasma inert medium in a single stage. The TiC was exposed to a high-temperature inert medium to allow recrystallization. The product was then characterized using field emission scanning electron microscopy (FESEM coupled with energy dispersive X-ray analysis (EDX, X-ray diffraction (XRD, Rietveld refinement, nanoindentation, and micro-hardness to determine the product's properties. The recorded micro-hardness of the product was 3660 HV, which is a 14% enhancement and makes is comparable to TiC materials.

  9. Quelle place pour les arcs \\'electriques et les r\\'eacteurs plasmas dans l'" Inventaire et valorisation des collections, archives scientifiques et biens culturels " de l'universit\\'e de Limoges ?

    CERN Document Server

    Pateyron, Bernard

    2011-01-01

    The University of Limoges in the rehabilitation of the premises was confronted with scientific disposal of property irreplaceable heritage in the context of "postmodern" or "post industrial" of our industrial society. Therefore a "scientific and cultural heritage Mission" was created in 2010 to save as much as possible the memory of the past half-century. For reasons we discuss plasmas and electric arcs have been an important place at that time in Western industry and especially by chance in Limoges.

  10. Chemical Characterisation of Bulk and Melt-spun Ribbons of NiMnIn alloy using Inductively Coupled Plasma Optical Emission Spectrometry

    Directory of Open Access Journals (Sweden)

    S.S. Kalyan Kamal

    2011-04-01

    Full Text Available Method development for the analysis of NiMnIn, a new magnetocaloric effect (MCE material using inductively coupled plasma optical emission spectrometry (ICPOES is discussed. Spectral interference of Ni and Mn on the analysis of In were studied. The process of method validation was carried out using various analytical techniques like conventional wet chemical techniques and instrumental techniques such as atomic absorption spectrometry. All the techniques show a close agreement in values, thus this method could be applied for regular analysis of NiMnIn alloys. A comparative chemical analysis of bulk and melt-spun ribbons of this alloy is also discussed.Defence Science Journal, 2011, 61(3, pp.270-274, DOI:http://dx.doi.org/10.14429/dsj.61.397

  11. Arc Statistics

    CERN Document Server

    Meneghetti, M; Dahle, H; Limousin, M

    2013-01-01

    The existence of an arc statistics problem was at the center of a strong debate in the last fifteen years. With the aim to clarify if the optical depth for giant gravitational arcs by galaxy clusters in the so called concordance model is compatible with observations, several studies were carried out which helped to significantly improve our knowledge of strong lensing clusters, unveiling their extremely complex internal structure. In particular, the abundance and the frequency of strong lensing events like gravitational arcs turned out to be a potentially very powerful tool to trace the structure formation. However, given the limited size of observational and theoretical data-sets, the power of arc statistics as a cosmological tool has been only minimally exploited so far. On the other hand, the last years were characterized by significant advancements in the field, and several cluster surveys that are ongoing or planned for the near future seem to have the potential to make arc statistics a competitive cosmo...

  12. Controllability of arc jet from arc horns with slits. Slit tsuki arc horn no arc jet seigyo tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Sunabe, K.; Inaba, T.; Fukagawa, H. (Central Research Institute of Electric Power Industry, Tokyo (Japan)); Kito, Y. (Nagoya University, Nagoya (Japan))

    1993-09-20

    To improve the corona discharge characteristics, test preparation was made of hollow rod form horns with slits for the overhead power transmission line use. Two types of horn electrode were prepared. The first horn electrode is of a hollow hemisphere fitted with and divided by slits on its tip. The second horn electrode is the first one which is further fitted with rod form electrode at the center of its tip. In experiment, relation was obtained between the deflection angle of arc jet and arc current, electrode diameter, etc., through an observation of arc jet by high speed camera. Melting loss of electrode was also made clear. The following knowledge was obtained: For the first horn electrode, the deflection angle can be limited to a narrow range by a division with slits, e.g., within 30 degrees under the condition of 5kA in arc current, 4 in number of sectors and 200mm in diameter. For the second horn electrode, the deflection angle can be limited to within 20 degrees under the condition of 5kA in arc current and 4 in number of sectors. The arc current is also limited to below 5kA by an addition of 50mm diameter central electrode. As a conclusion for the first electrode, the arc jet control characteristics excels in the stronger arc current range than 5kA, while for the second electrode, they are effective in the weaker arc current range than 5kA. 6 refs., 19 figs., 1 tab.

  13. NUMERICAL SIMULATION OF THE MELTING OF PARTICLES INJECTED IN A PLASMA JET SIMULACIÓN NUMÉRICA DE LA FUSIÓN DE PARTÍCULAS INYECTADAS EN UN JET DE PLASMA

    Directory of Open Access Journals (Sweden)

    Jorge Romero Rojas

    2009-12-01

    Full Text Available This work presents the numerical simulation of the melting process of a particle injected in a plasma jet. The plasma process is nowadays applied to produce thin coatings on metal mechanical components with the aim of improving the surface resistance to different phenomena such as corrosion, temperature or wear. In this work we studied the heat transfer including phase-change of a bi-layer particle composed of a metallic iron core coated with ceramic alumina, inside a plasma jet. The model accounted for the environmental conditions along the particle path. The numerical simulation of this problem was performed via a temperature-based phase-change finite element formulation. The results obtained with this methodology satisfactorily described the melting process of the particle. Particularly, the results of the present work illustrate the phase change evolution in a bi-layer particle during its motion in the plasma jet. Moreover, the numerical trends agreed with those previously reported in the literature and computed with a finite volume enthalpy based formulation.Este trabajo presenta la simulación numérica de la fusión de una partícula inyectada en un jet de plasma. Este proceso es hoy en día aplicado para producir capas o recubrimientos delgados sobre componentes mecánicos metálicos, con el objetivo de mejorar su resistencia superficial frente a diferentes fenómenos tales como corrosión, temperatura y desgaste. En este trabajo se estudió la transferencia de calor incluyendo cambio de fase, de una partícula bimaterial compuesta por un centro metálico de hierro recubierto por una capa protectora de alúmina cerámica, dentro de un jet de plasma. El modelo numérico tomó en cuenta las condiciones ambientales a lo largo de toda su trayectoria en el jet. La simulación numérica de este problema fue realizada mediante una formulación de elementos finitos con cambio de fase que retiene como variable única la temperatura. Los

  14. A simple arc column model that accounts for the relationship between voltage, current and electrode gap during VAR

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, R.L. [Sandia National Labs., Albuquerque, NM (United States). Liquid Metal Processing Lab.

    1997-02-01

    Mean arc voltage is a process parameter commonly used in vacuum arc remelting (VAR) control schemes. The response of this parameter to changes in melting current (I) and electrode gap (g{sub e}) at constant pressure may be accurately described by an equation of the form V = V{sub 0} + c{sub 1}g{sub e}I + c{sub 2}g{sub e}{sup 2} + c{sub 3}I{sup 2}, where c{sub 1}, c{sub 2} and c{sub 3} are constants, and where the non-linear terms generally constitute a relatively small correction. If the non-linear terms are ignored, the equation has the form of Ohm`s law with a constant offset (V{sub 0}), c{sub 1}g{sub e} playing the role of resistance. This implies that the arc column may be treated approximately as a simple resistor during constant current VAR, the resistance changing linearly with g{sub e}. The VAR furnace arc is known to originate from multiple cathode spot clusters situated randomly on the electrode tip surface. Each cluster marks a point of exist for conduction electrons leaving the cathode surface and entering the electrode gap. Because the spot clusters re highly localized on the cathode surface, each gives rise to an arc column that may be considered to operate independently of other local arc columns. This approximation is used to develop a model that accounts for the observed arc voltage dependence on electrode gap at constant current. Local arc column resistivity is estimated from elementary plasma physics and used to test the model for consistency by using it to predict local column heavy particle density. Furthermore, it is shown that the local arc column resistance increases as particle density increases. This is used to account for the common observation that the arc stiffens with increasing current, i.e. the arc voltage becomes more sensitive to changes in electrode gap as the melting current is increased. This explains why arc voltage is an accurate electrode gap indicator for high current VAR processes but not low current VAR processes.

  15. 大气电弧等离子体技术在熔石英表面加工中的应用%Application of Atmospheric Pressure Plasma Arc Jet in Machining of Fused Silicon Surface

    Institute of Scientific and Technical Information of China (English)

    惠迎雪; 程媛; 刘卫国; 郝飞霞

    2014-01-01

    为了快速获得无亚表面损伤光学表面,提出了一种新型的大气电弧射流等离子体加工方法,该方法的装置采用转移弧电弧放电原理产生大气射流等离子体,通过调节改变喷枪的气压及几何结构,对束斑的尺寸及能量密度进行调节,同时基于其束斑高能离子的物理效应,研究了大气条件下熔石英表面材料的加工工艺.实验结果表明:当采用等离子体喷枪嘴孔径2.5mm,作用距离为2.0mm时,对熔石英的峰值去除速率可达到82.9μm·min-1,单次抛光后,元件表面粗糙度 Ra 值由237 nm下降到103 nm .%In order to machine defect free fused silicon with high efficiency ,a novel type of atmospheric plasma arc jet was developed .The atmospheric plasma jet was produced by gliding arc discharge ,the sizes and density distributions of plasma arc jet can be adjusted by controlling gas pressure and structure of jet nozzle .A physical etching with plasma arc jet was utilized to investigate the plasma machining process of fused silicon at atmospheric pressure .The results showed :The maximum removal rate can reach 82 .9μm · min-1 using the jet nozzle of diameter 2 .5 mm when the working distance was 2 .0 mm .The roughness of the machined surface of single pass of plasma jet decreased from Ra 237 nm of the non-machined surface to 103 nm .

  16. Optical diagnostics of a gliding arc

    DEFF Research Database (Denmark)

    Sun, Z.W.; Zhu, J.J.; Li, Z.S.;

    2013-01-01

    Dynamic processes in a gliding arc plasma generated between two diverging electrodes in ambient air driven by 31.25 kHz AC voltage were investigated using spatially and temporally resolved optical techniques. The life cycles of the gliding arc were tracked in fast movies using a high-speed camera...

  17. RESEARCH ON ELECTRIC ARC REDUCTION OF CARBON DIOXIDE,

    Science.gov (United States)

    CARBON DIOXIDE , REDUCTION(CHEMISTRY), ELECTRIC ARCS, CHEMICAL REACTIONS, HEAT OF REACTION, GAS FLOW, OXYGEN, CARBON COMPOUNDS, MONOXIDES, ELECTRODES, LABORATORY EQUIPMENT, HIGH TEMPERATURE, PLASMAS(PHYSICS), ENERGY.

  18. Research on the Inverter Air-plasma Cutting Machine of LF Contact Pilot Arc%逆变式空气等离子切割机低频引弧技术的研究

    Institute of Scientific and Technical Information of China (English)

    孙强; 刘延明

    2011-01-01

    研制了一种全数字化控制的新型逆变式空气等离子切割机.该等离子机采用非高频的引弧技术,有效地解决了传统技术中存在的高电磁干扰、引弧电路复杂、引弧成功率低等问题.设计以高性能数字信号处理器DSP2812作为主控制芯片,通过理论分析、计算与仿真、控制算法的改进等措施,解决了低频引弧技术中的问题.实验结果表明,该机具有可靠性高、电磁干扰小、一次引弧成功率高等特点.%The digital control system for air-plasma cutting inverter power supply has developed.This cutting machine based on low frequency contact pilot arc and has successfully solved the plenty of short-comings in conventional contact pilot arc technique, such as high electronic magnetic interference (EMI), complex circuit and lower successful ratio of pilot arc and so on.The high performance DSP2812 is utilized as the mainly control chip.By theory analyse, calculate and simulation, the difficulty in low frequency contact pilot arc has been solved.The experimental results verify that the power supply system has higher stability, lower EMI and higher successful ratio of pilot arc.

  19. A centre-triggered magnesium fuelled cathodic arc thruster uses sublimation to deliver a record high specific impulse

    Science.gov (United States)

    Neumann, Patrick R. C.; Bilek, Marcela; McKenzie, David R.

    2016-08-01

    The cathodic arc is a high current, low voltage discharge that operates in vacuum and provides a stream of highly ionised plasma from a solid conducting cathode. The high ion velocities, together with the high ionisation fraction and the quasineutrality of the exhaust stream, make the cathodic arc an attractive plasma source for spacecraft propulsion applications. The specific impulse of the cathodic arc thruster is substantially increased when the emission of neutral species is reduced. Here, we demonstrate a reduction of neutral emission by exploiting sublimation in cathode spots and enhanced ionisation of the plasma in short, high-current pulses. This, combined with the enhanced directionality due to the efficient erosion profiles created by centre-triggering, substantially increases the specific impulse. We present experimentally measured specific impulses and jet power efficiencies for titanium and magnesium fuels. Our Mg fuelled source provides the highest reported specific impulse for a gridless ion thruster and is competitive with all flight rated ion thrusters. We present a model based on cathode sublimation and melting at the cathodic arc spot explaining the outstanding performance of the Mg fuelled source. A further significant advantage of an Mg-fuelled thruster is the abundance of Mg in asteroidal material and in space junk, providing an opportunity for utilising these resources in space.

  20. Zircon Recycling in Arc Intrusions

    Science.gov (United States)

    Miller, J.; Barth, A.; Matzel, J.; Wooden, J.; Burgess, S.

    2008-12-01

    Recycling of zircon has been well established in arc intrusions and arc volcanoes, but a better understanding of where and how zircons are recycled can help illuminate how arc magma systems are constructed. To that end, we are conducting age, trace element (including Ti-in-zircon temperatures; TzrnTi) and isotopic studies of zircons from the Late Cretaceous (95-85 Ma) Tuolumne Intrusive Suite (TIS) in the Sierra Nevada Batholith (CA). Within the TIS zircons inherited from ancient basement sources and/or distinctly older host rocks are uncommon, but recycled zircon antecrysts from earlier periods of TIS-related magmatism are common and conspicuous in the inner and two most voluminous units of the TIS, the Half Dome and Cathedral Peak Granodiorites. All TIS units have low bulk Zr ([Zr]825°C), [Zr] in the TIS is a factor of 2 to 3 lower than saturation values. Low [Zr] in TIS rocks might be attributed to a very limited supply of zircon in the source, by disequilibrium melting and rapid melt extraction [1], by melting reactions involving formation of other phases that can incorporate appreciable Zr [2], or by removal of zircon at an earlier stage of magma evolution. Based on a preliminary compilation of literature data, low [Zr] is common to Late Cretaceous N.A. Cordilleran granodioritic/tonalitic intrusions (typically Tzrnsat [3]. A corollary is that slightly older zircon antecrysts that are common in the inner units of the TIS could be considered inherited if they are derived from remelting of slightly older intrusions. Remelting at such low temperatures in the arc would require a source of external water. Refs: [1] Sawyer, J.Pet 32:701-738; [2] Fraser et al, Geology 25:607-610; [3] Harrison et al, Geology 35:635- 638

  1. Supersonic Vortex Gerdien Arc with Magnetic Thermal Insulation

    Science.gov (United States)

    Winterberg, F.

    1988-02-01

    Temperatures up to ~ 5 x 104 oK have been obtained with water vortex Gerdien arcs, and temperatures of ~ 105oK have been reached in hydrogen plasma arcs with magnetic thermal insulation through an externally applied strong magnetic field. It is suggested that a further increase in arc temperatures up to 106oK can conceivably be attained by a combination of both techniques, using a Gerdien arc with a supersonic hydrogen gas vortex.

  2. Influence of metal vapour on arc temperatures in gas-metal arc welding: convection versus radiation

    Science.gov (United States)

    Murphy, Anthony B.

    2013-06-01

    The presence of metal vapour in gas-metal arc welding has been shown to have two strong effects on the arc plasma: a decrease in temperature throughout the arc, and the formation of a local temperature minimum near the arc axis. These effects have been attributed, on the basis of different computational models, to either the increased radiative emission associated with the presence of metal vapour in the arc plasma, or the influence of the metal vapour influx on convective flow in the arc. This question is investigated using a three-dimensional computational model in which the production and the transport of metal vapour are taken into account self-consistently. Parameters relevant to welding of thin sheets of aluminum are examined. For these conditions, it is found that the first effect (the decrease in temperature throughout the arc) is due to both the increased radiative emission and the influence of the metal vapour influx on flow. The second effect (the local temperature minimum, which in this case occurs just below the wire electrode) is a consequence of the influence of aluminum vapour produced from the wire electrode on flow in the arc. By examining published results and the energy balance in the plasma, it is shown that for welding of steel with higher arc currents, the increased radiative emission can lead to a local temperature minimum at a greater distance from the wire electrode.

  3. BASIC THEORY AND METHOD OF WELDING ARC SPECTRAL INFORMATION

    Institute of Scientific and Technical Information of China (English)

    Li Junyue; Li Zhiyong; Li Huan; Xue Haitao

    2004-01-01

    Arc spectral information is a rising information source which can solve many problems that can not be done with arc electric information and other arc information.It is of important significance to develop automatic control technique of welding process.The basic theory and methods on it play an important role in expounding and applying arc spectral information.Using concerned equation in plasma physics and spectrum theory,a system of equations including 12 equations which serve as basic theory of arc spectral information is set up.Through analyzing of the 12 equations,a basic view that arc spectral information is the reflection of arc state and state variation,and is the most abundant information resource reflecting welding arc process is drawn.Furthermore,based on the basic theory,the basic methods of test and control of arc spectral information and points out some applications of it are discussesed.

  4. Effect of ultrasound on plasma arc and experimental research on welding%超声对等离子电弧的影响及焊接试验研究

    Institute of Scientific and Technical Information of China (English)

    范成磊; 谢伟峰; 杨春利; 林三宝; 孙清洁; 范阳阳

    2015-01-01

    With the development of modern industry, the application of ultrasound in materials processing is getting more and more widespread and important. There are many ultrasonund-welding methods, all of those have improved welding quality and production efficiency to a certain degree, and enhance the adaptability of welding. An ultrasonic-arc technique, utilizing external ultrasonic source to regulate plasma arc (welding heat source), is described in detail in this paper. The arc test shows that the shape of the arc modulated by ultrasound is conical instead of bell-shaped, and this compression effect is very obvious. While in the welding test, with ultrasound, the size of welding droplet is smaller than that without ultrasound, and the transition frequency is significantly increased. By using this method, some of the shortcomings in ordinary arc welding can be overcomed, such as arc energy divergence, the low quality of welds and low welding efficiency.%随着现代工业生产技术的发展,超声波在材料加工领域应用越来越广泛,相继出现了多种超声波与焊接相结合的方式,在一定程度上提高了焊接质量和生产效率,增强了焊接的适应性。详细介绍了一种超声电弧技术,即利用外加超声源调控等离子电弧作为相应热源进行焊接的技术。电弧试验研究显示,受超声调制的等离子电弧呈规则的圆锥形,压缩明显,电弧中心区压力增大。在焊接试验中,发现施加超声后,焊接熔滴尺寸更小,过渡频率明显增加,焊缝的熔宽和熔深都不同程度增加。利用该方法可以克服普通电弧焊接熔深浅、电弧能量不集中、焊接效率低等缺点。

  5. MELTED BUTTER TECHNOLOGY DEVELOPMENT

    Directory of Open Access Journals (Sweden)

    L. V. Golubeva

    2014-01-01

    Full Text Available Summary. Melted butter is made from dairy butter by rendering the fat phase. It has specific taste and aroma, high-calorie content and good assimilability. Defects of butter which appeared during the storage causes by the development of microbiological processes or by the chemical oxidation. On the development of these processes influence quality and composition of fresh butter, its physical structure, content of the increased amount of gas phase and content of heavy metals, storage conditions. Microbiological spoilage of butter occurs generally due to damage of plasma which is good environment for the development of microorganisms. Defects of microbiological origin include: unclean, sour, moldy, yeasty, cheesy, bitter taste. Defects of test and smell chemical origin are formed due to hydrolytic digestion of lipids. It's prevailed at long storage of butter in the conditions of freezing temperatures. It's picked out the following main processes of spoiling: souring, acidifying and sallowness. Often these processes take place simultaneously.It has been investigated melted butter with lactated additive. The latter improves the microbiological and toxicological safety, prolongs the storage condition of the products. Technological efficiency of the additives is achieved by a multilayer products formation from the inactive bound water, preventing microorganisms growth and by the barrier layer with lactate inhibiting hydrolytic reactions. Oil samples were obtained with the batch-type butter maker application, then they were melted and after that lactated additive were supplemented. It has been studied organoleptic and physico-chemical indices of the melted butter samples. The fatty-acid composition of melted butter were studied. Comparative analysis of fatty-acid composition of cow's milk fat and produced melted butter has shown their similarity. Also in the last sample there is increased weight fraction of linoleic and linolenic acids. The obtained

  6. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    Directory of Open Access Journals (Sweden)

    Yacine DJEGHADER

    2013-06-01

    Full Text Available In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length, electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of arc length. This study focuses on investigation of unbalanced voltage due to Electrics Arc Furnace operation mode. The simulation results show the major problem of unbalanced voltage affecting secondary of furnace transformer is caused by the different continues movement of electrodes.

  7. Silica-enriched mantle sources of subalkaline picrite-boninite-andesite island arc magmas

    Science.gov (United States)

    Bénard, A.; Arculus, R. J.; Nebel, O.; Ionov, D. A.; McAlpine, S. R. B.

    2017-02-01

    Primary arc melts may form through fluxed or adiabatic decompression melting in the mantle wedge, or via a combination of both processes. Major limitations to our understanding of the formation of primary arc melts stem from the fact that most arc lavas are aggregated blends of individual magma batches, further modified by differentiation processes in the sub-arc mantle lithosphere and overlying crust. Primary melt generation is thus masked by these types of second-stage processes. Magma-hosted peridotites sampled as xenoliths in subduction zone magmas are possible remnants of sub-arc mantle and magma generation processes, but are rarely sampled in active arcs. Published studies have emphasised the predominantly harzburgitic lithologies with particularly high modal orthopyroxene in these xenoliths; the former characteristic reflects the refractory nature of these materials consequent to extensive melt depletion of a lherzolitic protolith whereas the latter feature requires additional explanation. Here we present major and minor element data for pristine, mantle-derived, lava-hosted spinel-bearing harzburgite and dunite xenoliths and associated primitive melts from the active Kamchatka and Bismarck arcs. We show that these peridotite suites, and other mantle xenoliths sampled in circum-Pacific arcs, are a distinctive peridotite type not found in other tectonic settings, and are melting residues from hydrous melting of silica-enriched mantle sources. We explore the ability of experimental studies allied with mantle melting parameterisations (pMELTS, Petrolog3) to reproduce the compositions of these arc peridotites, and present a protolith ('hybrid mantle wedge') composition that satisfies the available constraints. The composition of peridotite xenoliths recovered from erupted arc magmas plausibly requires their formation initially via interaction of slab-derived components with refractory mantle prior to or during the formation of primary arc melts. The liquid

  8. The geochemistry and petrogenesis of the Paleoproterozoic Green Mountain arc: A composite(?), bimodal, oceanic, fringing arc

    Science.gov (United States)

    Jones, D.S.; Barnes, C.G.; Premo, W.R.; Snoke, A.W.

    2011-01-01

    The inferred subduction affinity of the ~1780-Ma Green Mountain arc, a dominantly bimodal igneous terrane (together with immature marine and volcaniclastic sedimentary rocks) accreted to the southern margin of the Wyoming province, is integral to arc-accretion models of the Paleoproterozoic growth of southern Laurentia. Conversely, the dominantly bimodal nature of many putative arc-related igneous suites throughout southern Laurentia, including the Green Mountain arc, has also been used to support models of growth by extension of pre-existing crust. We report new geochemical and isotopic data from ~1780-Ma gabbroic and granodioritic to tonalitic rocks of the Big Creek Gneiss, interpreted as consanguineous with previously studied metavolcanic rocks of the Green Mountain Formation.The ~1780-Ma Big Creek Gneiss mafic rocks show clear geochemical signatures of a subduction origin and provide no supporting evidence for extensional tectonism. The ~1780-Ma Big Creek Gneiss felsic rocks are attributed to partial melting of mafic and/or mixed lower-crustal material. The bimodal nature of the suite results from the combination of arc basalts and felsic crustal melts. The lack of andesite is consistent with the observed tholeiitic differentiation trend of the mafic magmas. The lower e{open}Nd(1780Ma) values for the felsic rocks vs. the mafic rocks suggest that the unexposed lower crust of the arc may be older than the arc and that Trans-Hudson- or Penokean-aged rocks possibly form the substratum of the arc. Our results reinforce previous interpretations that arc-related magmatism played a key role in the Paleoproterozoic crustal growth of southern Laurentia, but also support the possibility of unexposed older crust as basement to the arcs. ?? 2011 Elsevier B.V.

  9. Development of plasma cathode electron guns

    Science.gov (United States)

    Oks, Efim M.; Schanin, Peter M.

    1999-05-01

    The status of experimental research and ongoing development of plasma cathode electron guns in recent years is reviewed, including some novel upgrades and applications to various technological fields. The attractiveness of this kind of e-gun is due to its capability of creating high current, broad or focused beams, both in pulsed and steady-state modes of operation. An important characteristic of the plasma cathode electron gun is the absence of a thermionic cathode, a feature which leads to long lifetime and reliable operation even in the presence of aggressive background gas media and at fore-vacuum gas pressure ranges such as achieved by mechanical pumps. Depending on the required beam parameters, different kinds of plasma discharge systems can be used in plasma cathode electron guns, such as vacuum arcs, constricted gaseous arcs, hollow cathode glows, and two kinds of discharges in crossed E×B fields: Penning and magnetron. At the present time, plasma cathode electron guns provide beams with transverse dimension from fractional millimeter up to about one meter, beam current from microamperes to kiloamperes, beam current density up to about 100 A/cm2, pulse duration from nanoseconds to dc, and electron energy from several keV to hundreds of keV. Applications include electron beam melting and welding, surface treatment, plasma chemistry, radiation technologies, laser pumping, microwave generation, and more.

  10. The Fina Nagu volcanic complex: Unusual submarine arc volcanism in the rapidly deforming southern Mariana margin

    Science.gov (United States)

    Brounce, Maryjo; Kelley, Katherine A.; Stern, Robert; Martinez, Fernando; Cottrell, Elizabeth

    2016-10-01

    In the Mariana convergent margin, large arc volcanoes disappear south of Guam even though the Pacific plate continues to subduct and instead, small cones scatter on the seafloor. These small cones could form either due to decompression melting accompanying back-arc extension or flux melting, as expected for arc volcanoes, or as a result of both processes. Here, we report the major, trace, and volatile element compositions, as well as the oxidation state of Fe, in recently dredged, fresh pillow lavas from the Fina Nagu volcanic chain, an unusual alignment of small, closely spaced submarine calderas and cones southwest of Guam. We show that Fina Nagu magmas are the consequence of mantle melting due to infiltrating aqueous fluids and sediment melts sourced from the subducting Pacific plate into a depleted mantle wedge, similar in extent of melting to accepted models for arc melts. Fina Nagu magmas are not as oxidized as magmas elsewhere along the Mariana arc, suggesting that the subduction component responsible for producing arc magmas is either different or not present in the zone of melt generation for Fina Nagu, and that amphibole or serpentine mineral destabilization reactions are key in producing oxidized arc magmas. Individual Fina Nagu volcanic structures are smaller in volume than Mariana arc volcanoes, although the estimated cumulative volume of the volcanic chain is similar to nearby submarine arc volcanoes. We conclude that melt generation under the Fina Nagu chain occurs by similar mechanisms as under Mariana arc volcanoes, but that complex lithospheric deformation in the region distributes the melts among several small edifices that get younger to the northeast.

  11. Effect of acoustic field parameters on arc acoustic binding during ultrasonic wave-assisted arc welding.

    Science.gov (United States)

    Xie, Weifeng; Fan, Chenglei; Yang, Chunli; Lin, Sanbao

    2016-03-01

    As a newly developed arc welding method, power ultrasound has been successfully introduced into arc and weld pool during ultrasonic wave-assisted arc welding process. The advanced process for molten metals can be realized by utilizing additional ultrasonic field. Under the action of the acoustic wave, the plasma arc as weld heat source is regulated and its characteristics make an obvious change. Compared with the conventional arc, the ultrasonic wave-assisted arc plasma is bound significantly and becomes brighter. To reveal the dependence of the acoustic binding force on acoustic field parameters, a two-dimensional acoustic field model for ultrasonic wave-assisted arc welding device is established. The influences of the radiator height, the central pore radius, the radiator radius, and curvature radius or depth of concave radiator surface are discussed using the boundary element method. Then the authors analyze the resonant mode by this relationship curve between acoustic radiation power and radiator height. Furthermore, the best acoustic binding ability is obtained by optimizing the geometric parameters of acoustic radiator. In addition, three concave radiator surfaces including spherical cap surface, paraboloid of revolution, and rotating single curved surface are investigated systematically. Finally, both the calculation and experiment suggest that, to obtain the best acoustic binding ability, the ultrasonic wave-assisted arc welding setup should be operated under the first resonant mode using a radiator with a spherical cap surface, a small central pore, a large section radius and an appropriate curvature radius.

  12. Optical diagnostics of a gliding arc.

    Science.gov (United States)

    Sun, Z W; Zhu, J J; Li, Z S; Aldén, M; Leipold, F; Salewski, M; Kusano, Y

    2013-03-11

    Dynamic processes in a gliding arc plasma generated between two diverging electrodes in ambient air driven by 31.25 kHz AC voltage were investigated using spatially and temporally resolved optical techniques. The life cycles of the gliding arc were tracked in fast movies using a high-speed camera with framing rates of tens to hundreds of kHz, showing details of ignition, motion, pulsation, short-cutting, and extinction of the plasma column. The ignition of a new discharge occurs before the extinction of the previous discharge. The developed, moving plasma column often short-cuts its current path triggered by Townsend breakdown between the two legs of the gliding arc. The emission from the plasma column is shown to pulsate at a frequency of 62.5 kHz, i.e., twice the frequency of the AC power supply. Optical emission spectra of the plasma radiation show the presence of excited N2, NO and OH radicals generated in the plasma and the dependence of their relative intensities on both the distance relative to the electrodes and the phase of the driving AC power. Planar laser-induced fluorescence of the ground-state OH radicals shows high intensity outside the plasma column rather than in the center suggesting that ground-state OH is not formed in the plasma column but in its vicinity.

  13. Arc erosion behavior of a nanocomposite W-Cu electrical contact material

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The erosion behavior of a nanocomposite W-Cu material under arc breakdown was investigated. The arc erosion rates of the material were determined, and the eroded surfaces and arc erosion mechanisms were studied by scanning electron microscopy. It is concluded that the nanocomposite W-Cu electrical contact material shows a characteristic of spreading arcs. The arc breakdown of a commercially used W-Cu alloy was limited in a few areas, and its average arc erosion rate is twice as large as that of the former. Furthermore, it is also proved that the arc extinction ability and arc stability of the nanocomposite W-Cu material are excellent, and melting is the major failure modality in the make-and-break operation of arcs.

  14. Unstable Behavior of Anodic Arc Discharge for Synthesis of Nanomaterials

    Science.gov (United States)

    Gershman, Sophia; Raitses, Yevgeny

    2016-09-01

    Fast imaging and electrical current measurements reveal unstable behavior of the carbon arc discharge for synthesis of nanomaterials. The arc column and the arc attachment region to the anode move in a somewhat sporadic way with a characteristic time in a 10-3 sec range. The arc exhibits a negative differential resistance before the arc motion occurs. A physical mechanism is proposed based on the thermal processes in the arc plasma region interacting with the ablating anode which leads to the shift of the arc to a new anode region. According to the transient heat transfer analysis, the time needed to heat a new anode region is also in a 10-3 sec range. For a 0.6 cm diameter anode used in our experiments, this time yields a frequency of about 200-300 Hz, comparable to the measured frequency of the arc motion. The voltage and current measurements show oscillations with a similar characteristic frequency. The thermal model is indirectly supported by the measured negative differential resistance of the arc discharge during arc oscillations. The observed unstable behavior of the arc may be responsible for the mixing of the flow of nanoparticles during the synthesis of nanoparticles leading to poor selectivity typical for the arc synthesis. The work was supported by US DOE under Contract No. DE-AC02-09CH11466.

  15. Particle tracking velocimetry of a gliding arc discharge

    DEFF Research Database (Denmark)

    Zhu, Jiajian; Gao, Jinlong; Ehn, Andreas;

    2014-01-01

    A 35 kHz AC gliding arc discharge at atmospheric pressure is generated between two diverging electrodes and extended by an air flow. The gas flow velocity is measured by particle tracking velocimetry (PTV) while the moving velocity of the plasma column of the gliding arc discharge is measured...... by analyzing the movie taken by a high-speed camera. The two-dimensional velocity vector of the gas flow and of the gliding arc in the imaging plane was determined....

  16. Numerical modeling of volcanic arc development

    Science.gov (United States)

    Gerya, T.; Gorczyk, W.; Nikolaeva, K.

    2007-05-01

    We have created a new coupled geochemical-petrological-thermomechanical numerical model of subduction associated with volcanic arc development. The model includes spontaneous slab bending, subducted crust dehydration, aqueous fluid transport, mantle wedge melting and melt extraction resulting in crustal growth. Two major volcanic arc settings are modeled so far: active continental margins, and intraoceanic subduction. In case of Pacific-type continental margin two fundamentally different regimes of melt productivity are observed in numerical experiments which are in line with natural observations: (1) During continuous convergence with coupled plates highest amounts of melts are formed immediately after the initiation of subduction and then decrease rapidly with time due to the steepening of the slab inclination angle precluding formation of partially molten mantle wedge plumes; (2) During subduction associated with slab delamination and trench retreat resulting in the formation of a pronounced back arc basin with a spreading center in the middle melt production increases with time due to shallowing/stabilization of slab inclination associated with upward asthenospheric mantle flow toward the extension region facilitating propagation of hydrous partially molten plumes from the slab. In case of spontaneous nucleation of retreating oceanic subduction two scenarios of tecono-magmatic evolution are distinguished: (1) decay and, ultimately, the cessation of subduction and related magmatic activity, (2) increase in subduction rate (to up to ~12 cm/yr) and stabilization of subduction and magmatic arc growth. In the first case the duration of subduction correlates positively with the intensity of melt extraction: the period of continued subduction increases from 15,4 Myrs to 47,6 Myrs with the increase of melt extraction threshold from 1% to 9%. In scenario (1) the magmatic arc crust includes large amounts of rocks formed by melting of subducted crust atop the thermally

  17. Influence of the oxygen concentration on the formation of crystalline phases of TiO2 during the low-pressure arc-discharge plasma synthesis

    Science.gov (United States)

    Ushakov, A. V.; Karpov, I. V.; Lepeshev, A. A.

    2016-02-01

    The synthesis of titanium dioxide (TiO2) nanoparticles with different percentage of anatase and rutile phases is investigated. The synthesis is performed by controlling the oxygen percentage in the gas mixture in the plasmachemical evaporation-condensation process employing a low-pressure arc discharge. In all our experiments, the pressure in the plasmachemical reactor and the average size of particles remain constant and are 60 Pa and 6 nm, respectively. The crystal structure of synthesized TiO2 is studied using X-ray diffraction; the morphology of the particles is analyzed employing transmission electron microscopy. Using X-ray phase analysis, it is established that the concentration of the TiO2 anatase phase decreases upon a decrease in the oxygen concentration in the gas mixture. It is shown that the TiO2 anatase phase is more efficient for photocatalytic decomposition of methylene blue than the rutile phase.

  18. Making and breaking an Island arc: a new perspective from the Oligocene Kyushu-Palau arc

    Science.gov (United States)

    Ishizuka, O.; Taylor, R. N.; Yuasa, M.; Ohara, Y.

    2010-12-01

    . Therefore the distinct isotopic composition and enriched trace element characteristics found at the intersection could be related to the involvement of sub-Daito Ridge lithospheric mantle. This mantle would have been metasomatised by the previous subduction event, and further melting of the enriched source induced by renewed subduction in the Eocene. These observations demonstrate that despite being regarded as a typical intra-oceanic island arc, the history and nature of arc basement can significantly affect its geochemical characteristics. Trace element relationships suggest that the KPR mantle wedge was more enriched, and the subduction fluid contribution smaller, than the Quaternary volcanic front. However, there are strong similarities with the composition of the IBM rear arc after 15 Ma. This strongly implies that the current KPR preserves the rear arc side. As the trace element characteristics are similarly rear-arc in nature along the entire length of the KPR, it seems likely that the virtually simultaneous opening of the Shikoku and Parece Vela Basins rifted the Kyushu-Palau arc at a similar distance from the trench at c. 25 Ma.

  19. 电弧熔炼合成Ti3SiC2/TiC复合物的微观组织和高温弯曲强度%Microstructure and High Temperature Bending Strength of Ti3SiC2/TiC Composite by Arc Melting Process

    Institute of Scientific and Technical Information of China (English)

    闫文青; 戴乐; 桂赤斌

    2013-01-01

    用电弧熔炼工艺通过高温液态反应原位合成了Ti3SiC2/TiC复合物.微观组织分析表明,TiC与Ti3SiC2形成复相晶粒结构.随着Si含量的增加,在1100℃,Ti3SiC2/TiC复合物的弯曲强度从177MPa降到92MPa;复相晶粒结构和TiC的颗粒增强机制的协同作用是高温弯曲强度提高的主要原因.%Ti3SiC2/TiC composite was in-situ fabricated by liquid-state reaction synthesis under arc melting process.The microstructure analysis shows that TiC and Ti3SiC2 form intragranular structure.As the content of Si increasing,the bending strength of the composite decreases from 177 MPa to 92 MPa at 1100 ℃,and the content of Ti5Si3 impurity dramatically increases.The synergistic action of intragranular structure and fine TiC reinforcement mechanism can contribute to the optimal bending properties.

  20. Observation of gliding arc surface treatment

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Zhu, Jiajian; Ehn, A.

    2015-01-01

    . Water contact angle measurements indicate that the treatment uniformity improves significantly when the AC gliding arc is tilted to the polymer surface. Thickness reduction of the gas boundary layer, explaining the improvement of surface treatment, by the ultrasonic irradiation was directly observed......An alternating current (AC) gliding arc can be conveniently operated at atmospheric pressure and efficiently elongated into the ambient air by an air flow and thus is useful for surface modification. A high speed camera was used to capture dynamics of the AC gliding arc in the presence of polymer...... surfaces. A gap was observed between the polymer surface and the luminous region of the plasma column, indicating the existence of a gas boundary layer. The thickness of the gas boundary layer is smaller at higher gas flow-rates or with ultrasonic irradiation to the AC gliding arc and the polymer surface...

  1. Development of circuit model for arcing on solar panels

    Energy Technology Data Exchange (ETDEWEB)

    Mehta, Bhoomi K; Deshpande, S P; Mukherjee, S; Gupta, S B; Ranjan, M; Rane, R; Vaghela, N; Acharya, V [FCIPT, Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Sudhakar, M; Sankaran, M; Suresh, E P, E-mail: bhoomi@ipr.res.i [ISRO Satellite Centre (ISAC), Bangalore 560017 (India)

    2010-02-01

    The increased requirements of payload capacity of the satellites have resulted in much higher power requirements of the satellites. In order to minimize the energy loss during power transmission due to cable loss, use of high voltage solar panels becomes necessary. When a satellite encounters space plasma it floats negatively with respect to the surrounding space plasma environment. At high voltage, charging and discharging on solar panels causes the power system breakdown. Once a solar panel surface is charged and potential difference between surface insulator and conductor exceeds certain value, electrostatic discharge (ESD) may occur. This ESD may trigger a secondary arc that can destroy the solar panel circuit. ESD is also called as primary or minor arc and secondary is called major arc. The energy of minor arc is supplied by the charge stored in the coverglass of solar array and is a pulse of typically several 100 ns to several 100 {mu}s duration. The damage caused by minor arc is less compared to major arcs, but it is observed that the minor arc is cause of major arc. Therefore it is important to develop an understanding of minor arc and mitigation techniques. In this paper we present a linear circuit analysis for minor arcs on solar panels. To study arcing event, a ground experimental facility to simulate space plasma environment has been developed at Facilitation Centre for Industrial Plasma Technologies (Institute for Plasma Research) in collaboration with Indian Space Research Organization's ISRO Satellite Technology Centre (ISAC). A linear circuit model has been developed to explain the experimental results by representing the coverglass, solar cell interconnect and wiring by an LCR circuit and the primary arc by an equivalent LR circuit. The aim of the circuit analysis is to predict the arc current which flows through the arc plasma. It is established from the model that the current depends on various parameters like potential difference between

  2. Effect of the gas temperature and pressure on the nucleation time of particles in low pressure Ar-C2H2 rf plasmas

    Science.gov (United States)

    Lin, Jiashu; Henault, Marie; Orazbayev, Sagi; Boufendi, Laïa; Takahashi, Kazuo; Al Farabi Kazakh National University Collaboration; Kyoto Institute Of Technology Team; Gremi Team

    2016-09-01

    Particle formation in low pressure plasmas is a 3-step process. The first one corresponds to the nucleation and growth of nano-crystallites by ion-molecular reactions, the agglomeration phase to form large particles, and the growth by radical deposition on the particle surface. The nucleation phase was demonstrated to be sensitive to gas temperature and pressure. In this work, time of nucleation phase of particles formation in low pressure cold rf C2H2/Ar plasmas studied by varying gas temperature from 265 K to 375 K, gas pressure from 0.4 mbar to 0.8 mbar and rf power from 6 W to 20 W. The ratio of C2H2/Ar is fixed to 2/98 in terms of pressure. Several previous works reported that particle formation takes a few sec at room temperature in C2 H2 plasmas and the time is much shorter than 0.1 s in SiH4 plasmas. Time evolution of self-bias voltage was mainly used to determine nucleation time. The self-bias voltage was modified by phase transition between the steps from nucleation to coagulation. The experimental results showed that the nucleation time increased with gas temperature, decreased with gas pressure and discharge power. At constant gas pressure of 0.4 mbar and discharge power of 6 W, for example, the nucleation time increased from 5 sec to 30 sec with increas

  3. Filtered cathodic arc deposition apparatus and method

    Science.gov (United States)

    Krauss, Alan R.

    1999-01-01

    A filtered cathodic arc deposition method and apparatus for the production of highly dense, wear resistant coatings which are free from macro particles. The filtered cathodic arc deposition apparatus includes a cross shaped vacuum chamber which houses a cathode target having an evaporable surface comprised of the coating material, means for generating a stream of plasma, means for generating a transverse magnetic field, and a macro particle deflector. The transverse magnetic field bends the generated stream of plasma in the direction of a substrate. Macro particles are effectively filtered from the stream of plasma by traveling, unaffected by the transverse magnetic field, along the initial path of the plasma stream to a macro particle deflector. The macro particle deflector has a preformed surface which deflects macro particles away from the substrate.

  4. Super water repellent finishing technology by simulating bio-structures. Improvement of chemical durability by super water repellent finishing of hydroxy- apatite/titan composite films prepared by high-frequency plasma arc spraying; Seibutsu no kozo wo mohoshita chohassuika gijutsu. Koshuha plasma yoshaho ni yori sakuseishita suisan apataito/chitan fukugo himaku no chohassuika ni yoru kagakuteki taikyusei no kojo

    Energy Technology Data Exchange (ETDEWEB)

    Hozumi, A.; Inagaki, M.; Okuderaa, H.; Nishizawa, K.; Nagata, F.; Teraoka, H.; Yokogawa, Y.; Kameyama, T. [National Industrial Research Institute of Nagoya, Nagoya (Japan)

    2000-08-25

    Artificial joint and tooth root produced by coating hydroxy- apatite (HA) onto Ti alloy base surface by DC plasma torch arc spraying in commercially available in Europe, and have been used for persons not less than 100,000 since 1985. However, peeling and dissolution of coats after implant have been reported as a serious problem. The long-term stability of coats is dependent on the chemical durability of coats. Paying attention to physical structure of HA/Ti composite film surface. this study attempted super water repellent finishing of the surface through reduction of surface energy by chemical modification of the surface in a molecular level. Self-organization single-molecule film of organic silane compound with perfluoroalkyl group was formed by CVD on the HA/Ti composite film surface prepared on Ti alloy by high- frequency plasma arc spraying. The extremely hydrophobic HA/Ti composite film with a contact angle ranging 130-160 degrees was thus obtained from the highly hydrophilic coat. This sample showed a very high chemical durability as compared with conventional ones. (NEDO)

  5. Instability of a Short Anodic Arc Used for Synthesis of Nanomaterials

    Science.gov (United States)

    Gershman, Sophia; Raitses, Yevgeny

    2016-10-01

    The short anodic arc discharge is used for the synthesis of nanomaterials and had been presumed stable. We report the results of electrical and fast imaging measurements that reveal a combined motion of the arc column and the arc attachment region to the anode when the arc is operated with a high ablation rate. The arc exhibits a negative differential resistance before the arc motion occurs. The observed arc motion correlates with the arc voltage and current oscillations. The characteristic time of these instabilities is in a 10-3 sec range. Thermal processes in the arc plasma region interacting with the ablating anode are considered as possible causes of this unstable arc behavior. The measured negative differential resistance of the arc during the oscillations indirectly supports the thermal model. Our model suggests that the injection of the ablating material into the plasma locally reduces the energy flux to the surface and leads to the arc shifting to the adjacent position. The observed arc motion can potentially cause the mixing of the various nanoparticles synthesized in the arc in the high ablation regime leading to the poor selectivity characteristic of the arc synthesis of nanomaterials. US Department of Energy, Office of Science, Basic Energy Sciences, Materials Sciences and Engineering Division.

  6. Near-Primary Oxidized Basalts from the Submarine Vanuatu Arc

    Science.gov (United States)

    Gentes, Z.; Kelley, K. A.; Cottrell, E.; Arculus, R. J.

    2014-12-01

    Near-primary melt compositions (i.e., in equilibrium with >Fo89 olivine) are rare in arc systems. Yet, such melts provide essential views of mantle-derived melts, without further modification by fractional crystallization or other crustal processes, and reveal the diversity of melt compositions that exist in the arc mantle wedge. Here, we present new measurements of naturally glassy, near-primary olivine-hosted melt inclusions from one dredge of Evita seamount (SS07/2008 NLD-02) in the southern Vanuatu arc system. Two distinct basalt types were identified in hand sample upon collection, based on contrasting phenocryst assemblage (Type 1: 1% phenocrysts; Type 2: 15% phenocrysts). We selected melt inclusions from each type and determined major elements, S, and Cl by EMP, H2O and CO2 by FTIR, trace elements by LA-ICP-MS, and Fe3+/∑Fe ratios by XANES. Melt inclusions from both lava types show equilibrium with ≥Fo90 olivine, consistent with host olivine compositions, and thus are near-primary melt compositions that have escaped major modification since departing the mantle wedge. Both have similar maximum dissolved H2O (~2.3 wt.%), high Mg# (48-75), and are basalt to basaltic andesite (SiO2 49-55 wt.%). However, the two lava types have very different major and trace element compositions. Inclusions from Type 1 show relatively flat REE patterns and classic negative anomalies in Nb and Ta, and positive anomalies in Pb and Sr typical of normal arc basalts, and have Fe3+/∑Fe ratios similar to global arc basalts (~0.24). In contrast, melt inclusions from Type 2 exhibit steeply sloped REE patterns with strong depletions in the HREE that suggest garnet in the source lithology for these magmas, either in the subducting slab or the mantle wedge. Moreover, the Type 2 inclusions have high La/Yb (29.5-43) and Sr/Y (50-58), which are classically attributed to partial melting of the basaltic slab, although these inclusions are basaltic, not andesitic. Type 2 inclusions also

  7. Innovation approaches to controlling the electric regimes of electric arc furnaces

    Science.gov (United States)

    Bikeev, R. A.; Serikov, V. A.; Ognev, A. M.; Rechkalov, A. V.; Cherednichenko, V. S.

    2015-12-01

    The processes of current passage in an ac electric arc furnace (EAF) are subjected to industrial experiments and mathematical simulation. It is shown that, when a charge is melted, arcs between charge fragments exist in series with main arc discharges, and these arcs influence the stability of the main arc discharges. The measurement of instantaneous currents and voltages allowed us to perform a real-time calculation of the electrical characteristics of a three-phase circuit and to determine the θ parameter, which characterizes the nonlinearity of the circuit segment between electrodes. Based on these studies, we created an advanced system for controlling the electric regime of EAF.

  8. Remote electrical arc suppression by laser filamentation

    CERN Document Server

    Schubert, Elise; Kasparian, Jérôme; Wolf, Jean-Pierre

    2015-01-01

    We investigate the interaction of narrow plasma channels formed in the filamentation of ultrashort laser pulses, with a DC high voltage. The laser filaments prevent electrical arcs by triggering corona that neutralize the high-voltage electrodes. This phenomenon, due to the electric field modulation and free electron release around the filament, opens new prospects to lightning and over-voltage mitigation.

  9. Arc discharge sliding over a conducting surface

    NARCIS (Netherlands)

    Goor, van F.A.; Mitko, S.V.; Ochkin, V.N.; Paramonov, A.P.; Witteman, W.J.

    1997-01-01

    Results of experimental and theoretical studies of the arc discharge which slides over the surface of a conductor are reported. Experiments were performed in air and argon ambients at various pressures. It is found that the velocity of the discharge plasma front depends linearly on the strength of t

  10. Can slabs melt beneath forearcs in hot subduction zones?

    Science.gov (United States)

    Ribeiro, J.; Maury, R.; Gregoire, M.

    2015-12-01

    At subduction zones, thermal modeling predict that the shallow part of the downgoing oceanic crust (test the hypothesis that adakites are pristine slab melts. We find that adakites from Baja California and Philippines formed by two distinct petrogenetic scenarios. In Baja California, hydrous mantle melts mixed/mingled with high-pressure (HP) adakite-type, slab melts within a lower crustal (~30 km depth) magma storage region before stalling into the upper arc crust (~7-15 km depth). In contrast, in the Philippines, primitive mantle melts stalled and crystallized within lower and upper crustal magma storage regions to produce silica-rich melts with an adakitic signature. Thereby, slab melting is not required to produce an adakitic geochemical fingerprint in hot subduction zones. However, our results also suggest that the downgoing crust potentially melted beneath Baja California.

  11. Effect of cathode model on arc attachment for short high-intensity arc on a refractory cathode

    Science.gov (United States)

    Javidi Shirvan, Alireza; Choquet, Isabelle; Nilsson, Håkan

    2016-12-01

    Various models coupling the refractory cathode, the cathode sheath and the arc at atmospheric pressure exist. They assume a homogeneous cathode with a uniform physical state, and differ by the cathode layer and the plasma arc model. However even the most advanced of these models still fail in predicting the extent of the arc attachment when applied to short high-intensity arcs such as gas tungsten arcs. Cathodes operating in these conditions present a non-uniform physical state. A model taking into account the first level of this non-homogeneity is proposed based on physical criteria. Calculations are done for 5 mm argon arcs with a thoriated tungsten cathode. The results obtained show that radiative heating and cooling of the cathode surface are of the same order. They also show that cathode inhomogeneity has a significant effect on the arc attachment, the arc temperature and pressure. When changing the arc current (100 A, 200 A) the proposed model allows predicting trends observed experimentally that cannot be captured by the homogeneous cathode model unless restricting a priori the size of the arc attachment. The cathode physics is thus an important element to include to obtain a comprehensive and predictive arc model.

  12. Water-vortex-stabilized electric arc: III. Radial energy transport, determination of water-vapour-boundary and arc performance

    Science.gov (United States)

    Jenista, Jirí

    2003-12-01

    This paper is concerned with numerical modelling of an electric arc stabilized by a water vortex. The two-dimensional axisymmetric model presented includes the arc discharge area between the cathode and the outlet nozzle of the water plasma torch. The aims of the numerical simulations are: (1) to assess the influence of radial position of the water-vapour-boundary in the discharge chamber on arc performance and overall radial energy transport within the arc; (2) to determine the most probable mass flow rates and radii of the water-vapour-boundary in the discharge chamber for a prescribed current; (3) to demonstrate arc performance for two radiation models involved; and (4) to estimate validity of local thermodynamic equilibrium (LTE) conditions within the arc column. The rate of evaporation of water is calculated from the conduction and radiation heat fluxes at the water vapour surface for the specified mass flow rate. The behaviour of such an arc has been studied for a range of current 300-600 A. It is shown that changes of bulk magnitudes of different terms in the momentum and energy equations within the arc column as a function of arc radius enable us to reveal transitions of temperature and velocity fields from one steady state to a qualitatively different one. The best fit between experiment and numerical simulation for all currents exists for the mean arc radius ~3.3 mm. Deviations from LTE within the arc column are estimated with the criteria for kinetic equilibrium and spatial temperature gradients.

  13. Comparative study of structural and electro-optical properties of ZnO:Ga films grown by steered cathodic arc plasma evaporation and sputtering on plastic and their application on polymer-based organic solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Chih-Hao, E-mail: dataman888@hotmail.com [R& D Division, Walsin Technology Corporation, Kaohsiung, Taiwan (China); Hsiao, Yu-Jen [National Nano Device Laboratories, National Applied Research Laboratories, Tainan, Taiwan (China); Hwang, Weng-Sing [Department of Materials Science and Engineering, National Cheng Kung University, Tainan, Taiwan (China)

    2016-08-01

    Ga-doped ZnO (GZO) films with various thicknesses (105–490 nm) were deposited on PET substrates at a low temperature of 90 °C by a steered cathodic arc plasma evaporation (steered CAPE), and a GZO film with a thickness of 400 nm was deposited at 90 °C by a magnetron sputtering (MS) for comparison. The comparative analysis of the microstructure, residual stress, surface morphology, electrical and optical properties, chemical states, and doping efficiency of the films produced by the steered CAPE and MS processes was performed, and the effect of thickness on the CAPE-grown GZO films was investigated in detail. The results showed that the GZO films grown by steered CAPE exhibited higher crystallinity and lower internal stress than those deposited by MS. The transmittance and electrical properties were also enhanced for the steered CAPE-grown films. The figure of merit (Φ = T{sup 10}/R{sub s}, where T is the transmittance and R{sub s} is the sheet resistance in Ω/□). was used to evaluate the performance of the electro-optical properties. The GZO films with a thickness of 400 nm deposited by CAPE had the highest Φ value, 1.94 × 10{sup −2} Ω{sup −1}, a corresponding average visible transmittance of 88.8% and resistivity of 6.29 × 10{sup −4} Ω·cm. In contrast, the Φ value of MS-deposited GZO film with a thickness of 400 nm is only 1.1 × 10{sup −3} Ω{sup −1}. This can be attributed to the increase in crystalline size, [0001] preferred orientation, decrease in stacking faults density and Ar contamination in steered CAPE-grown films, leading to increases in the Hall mobility and carrier density. In addition, the power conversion efficiency (PCE) of organic solar cells was significantly improved by using the CAPE-grown GZO electrode, and the PCE values were 1.2% and 1.7% for the devices with MS-grown and CAPE-grown GZO electrodes, respectively. - Highlights: • ZnO:Ga (GZO) films were grown on PET by steered cathodic arc plasma evaporation (CAPE

  14. Wire + Arc Additive Manufacturing

    OpenAIRE

    Williams, Stewart W.; Martina, Filomeno; Addison, Adrian C.; Ding, Jialuo; Pardal, Goncalo; Colegrove, Paul A.

    2016-01-01

    Depositing large components (>10 kg) in titanium, aluminium, steel and other metals is possible using Wire + Arc Additive Manufacturing. This technology adopts arc welding tools and wire as feedstock for additive manufacturing purposes. High deposition rates, low material and equipment costs, and good structural integrity make Wire+Arc Additive Manufacturing a suitable candidate for replacing the current method of manufacturing from solid billets or large forgings, especially with regards to ...

  15. Eastern Dharwar Craton, India: Continental lithosphere growth by accretion of diverse plume and arc terranes

    Directory of Open Access Journals (Sweden)

    C. Manikyamba

    2012-05-01

    Archean lithospheric mantle, distinctive in being thick, refractory, and buoyant, formed complementary to the accreted plume and convergent margin terranes, as migrating arcs captured thick plume-plateaus, and the refractory, low density, residue of plume melting coupled with accreted imbricated plume-arc crust.

  16. New insights into the Aeolian Islands and other arc source compositions from high-precision olivine chemistry

    Science.gov (United States)

    Zamboni, Denis; Trela, Jarek; Gazel, Esteban; Sobolev, Alexander V.; Cannatelli, Claudia; Lucchi, Federico; Batanova, Valentina G.; De Vivo, Benedetto

    2017-02-01

    The Aeolian arc (Italy) is characterized by some of the strongest along-the-arc geochemical variations in the planet, making it an ideal location to study the effect of subducting components in modifying the mantle source of island arc melts. Here, we use high-precision element concentrations in primitive phenocrystic olivine from basalts along the arc to elucidate the effects of mantle source modification by the subduction process. Olivines from this arc have Ni concentrations and Fe/Mn ratios that show similarity to peridotite sources that melted to produce mid-ocean ridge basalts. Nevertheless, they also have systematically lower Ca concentrations and Fe/Mn ratios that broadly overlap with olivines from the available global arc array. These phenocrysts also do not show significant variations in Ca as a function of olivine forsterite content. The global data suggest that all olivines crystallizing from island-arc melts have suppressed Ca concentrations and Fe/Mn ratios, relative to olivines derived from melts at intraplate and mid-ocean ridge settings suggesting elevated H2O concentrations and higher oxidation state of the equilibrium melts. Based on olivine chemistry, we interpret a predominantly peridotite source (fluxed by subduction fluids) beneath the Aeolian Arc and also for other examples of arc-related lavas.

  17. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  18. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  19. A pulsed cathodic arc spacecraft propulsion system

    Energy Technology Data Exchange (ETDEWEB)

    Neumann, P R C; Bilek, M M M; Tarrant, R N; McKenzie, D R [School of Physics, University of Sydney, NSW 2006 Australia (Australia)

    2009-11-15

    We investigate the use of a centre-triggered cathodic arc as a spacecraft propulsion system that uses an inert solid as a source of plasma. The cathodic vacuum arc produces almost fully ionized plasma with a high exhaust velocity (>10{sup 4} m s{sup -1}), giving a specific impulse competitive with other plasma or ion thrusters. A centre trigger design is employed that enables efficient use of cathode material and a high pulse-to-pulse repeatability. We compare three anode geometries, two pulse current profiles and two pulse durations for their effects on impulse generation, energy and cathode material usage efficiency. Impulse measurement is achieved through the use of a free-swinging pendulum target constructed from a polymer material. Measurements show that impulse is accurately controlled by varying cathode current. The cylindrical anode gave the highest energy efficiency. Cathode usage is optimized by choosing a sawtooth current profile. There is no requirement for an exhaust charge neutralization system.

  20. Characterizing fluorocarbon assisted atomic layer etching of Si using cyclic Ar/C4F8 and Ar/CHF3 plasma.

    Science.gov (United States)

    Metzler, Dominik; Li, Chen; Engelmann, Sebastian; Bruce, Robert L; Joseph, Eric A; Oehrlein, Gottlieb S

    2017-02-07

    With the increasing interest in establishing directional etching methods capable of atomic scale resolution for fabricating highly scaled electronic devices, the need for development and characterization of atomic layer etching processes, or generally etch processes with atomic layer precision, is growing. In this work, a flux-controlled cyclic plasma process is used for etching of SiO2 and Si at the Angstrom-level. This is based on steady-state Ar plasma, with periodic, precise injection of a fluorocarbon (FC) precursor (C4F8 and CHF3) and synchronized, plasma-based Ar(+) ion bombardment [D. Metzler et al., J. Vac. Sci. Technol., A 32, 020603 (2014) and D. Metzler et al., J. Vac. Sci. Technol., A 34, 01B101 (2016)]. For low energy Ar(+) ion bombardment conditions, physical sputter rates are minimized, whereas material can be etched when FC reactants are present at the surface. This cyclic approach offers a large parameter space for process optimization. Etch depth per cycle, removal rates, and self-limitation of removal, along with material dependence of these aspects, were examined as a function of FC surface coverage, ion energy, and etch step length using in situ real time ellipsometry. The deposited FC thickness per cycle is found to have a strong impact on etch depth per cycle of SiO2 and Si but is limited with regard to control over material etching selectivity. Ion energy over the 20-30 eV range strongly impacts material selectivity. The choice of precursor can have a significant impact on the surface chemistry and chemically enhanced etching. CHF3 has a lower FC deposition yield for both SiO2 and Si and also exhibits a strong substrate dependence of FC deposition yield, in contrast to C4F8. The thickness of deposited FC layers using CHF3 is found to be greater for Si than for SiO2. X-ray photoelectron spectroscopy was used to study surface chemistry. When thicker FC films of 11 Å are employed, strong changes of FC film chemistry during a cycle are seen

  1. Characterizing fluorocarbon assisted atomic layer etching of Si using cyclic Ar/C4F8 and Ar/CHF3 plasma

    Science.gov (United States)

    Metzler, Dominik; Li, Chen; Engelmann, Sebastian; Bruce, Robert L.; Joseph, Eric A.; Oehrlein, Gottlieb S.

    2017-02-01

    With the increasing interest in establishing directional etching methods capable of atomic scale resolution for fabricating highly scaled electronic devices, the need for development and characterization of atomic layer etching processes, or generally etch processes with atomic layer precision, is growing. In this work, a flux-controlled cyclic plasma process is used for etching of SiO2 and Si at the Angstrom-level. This is based on steady-state Ar plasma, with periodic, precise injection of a fluorocarbon (FC) precursor (C4F8 and CHF3) and synchronized, plasma-based Ar+ ion bombardment [D. Metzler et al., J. Vac. Sci. Technol., A 32, 020603 (2014) and D. Metzler et al., J. Vac. Sci. Technol., A 34, 01B101 (2016)]. For low energy Ar+ ion bombardment conditions, physical sputter rates are minimized, whereas material can be etched when FC reactants are present at the surface. This cyclic approach offers a large parameter space for process optimization. Etch depth per cycle, removal rates, and self-limitation of removal, along with material dependence of these aspects, were examined as a function of FC surface coverage, ion energy, and etch step length using in situ real time ellipsometry. The deposited FC thickness per cycle is found to have a strong impact on etch depth per cycle of SiO2 and Si but is limited with regard to control over material etching selectivity. Ion energy over the 20-30 eV range strongly impacts material selectivity. The choice of precursor can have a significant impact on the surface chemistry and chemically enhanced etching. CHF3 has a lower FC deposition yield for both SiO2 and Si and also exhibits a strong substrate dependence of FC deposition yield, in contrast to C4F8. The thickness of deposited FC layers using CHF3 is found to be greater for Si than for SiO2. X-ray photoelectron spectroscopy was used to study surface chemistry. When thicker FC films of 11 Å are employed, strong changes of FC film chemistry during a cycle are seen

  2. Ecton mechanism of ion flow generation in vacuum arc

    CERN Document Server

    Mesyats, G A

    2001-01-01

    The basic characteristics of cathode plasma generation in vacuum arc (ion erosion, ion average charge) were studied from the point of an ecton model of a cathode spot in vacuum arc. The estimates of ion parameters obtained for a single cell of a cathode spot show qualitative conformity with the experimental data. One introduces the following mechanism of cathode plasma generation in vacuum arc. In case of explosion-like destruction of a cathode segment under the effect of the Joule heating the cathode matter changes sequentially its state: condensed one, nonideal and ideal plasma ones. During this change one observes formation of plasma charge composition and ion acceleration under the effect of plasma pressure gradient

  3. Trans-lithospheric scheme of arc magma transfer and evolution (Invited)

    Science.gov (United States)

    Bouilhol, P.; Schmidt, M. W.; Connolly, J. A.; Burg, J.

    2013-12-01

    Understanding the formation of magmatic arcs requires not only conceiving the formation of primitive arc melts, but also their evolution during migration from the mantle source to the arc. Indeed, the chemical characteristics of arc-melts are acquired during a complex process involving the slab input, the mantle wedge, and transfer of the melt at the base of and in the crust. Because the retrograde thermal regime in the upper portion of the mantle wedge is hostile to melt transport, the dominant mechanism by which melts ascend from their source through the mantle remains uncertain and mainly based on theoretical and exported models from MOR settings because of the scarcity of observations available. Within the lower crust, melts must be efficiently transferred toward higher structural levels to feed plutons and volcanoes but such melt highways are elusive and not always recognized as such. Petro-geochemical and structural analyses conducted on a mantle and lower crust section of the Kohistan Paleo-Island Arc (The Sapat Complex, Pakistan) unravel some aspects of the transfer and evolution of arc-magmas. The dominantly harzburgitic mantle shows a continuum of transport mechanisms ranging from pervasive to fully segregated melt flow, related to the formation of dunitic conduits associated with clinopyroxene-rich zones. Structural observations, linked to rock chemistry and numerical simulations show that primitive melts where transferred via porosity waves within the mantle. This efficient way of forming mantle conduit will drain the primitive mantle source region until melting cease. During this transfer, a competitive series of reaction-crystallization marks the staggering of melt evolution. The crustal section, fed with the same primitive melt, is predominantly composed of meta-plutonics that host kilometer-scale pyroxenite bodies. Within the bodies, sub-vertical magmatic and reactional structures indicate vertical magma percolation accompanied by massive cumulate

  4. The Influence of Contact Space on Arc Commutation Process in Air Circuit Breaker

    Institute of Scientific and Technical Information of China (English)

    NIU Chunping; DING Juwen; YANG Fei; DONG Delong; RONG Mingzhe; XU Dan

    2016-01-01

    In this paper,a 3D magneto-hydrodynamic (MHD) arc simulation model is applied to analyze the arc motion during current interruption in a certain air circuit breaker (ACB).The distributions of pressure,temperature,gas flow and current density of the arc plasma in the arc region are calculated,and the factors influencing the commutation process are analyzed according to the calculated results.Based on the airflow in the arc chamber,the causes of arc commutation asynchrony and the back commutation are investigated.It indicates that a reasonable contact space design is crucial to a successful arc commutation process.To verify the simulation results,the influence of contact space on arc voltage and arc commutation is tested.This research can provide methods and references to the optimization of ACB design.

  5. WSTF electrical arc projects

    Science.gov (United States)

    Linley, Larry

    1994-09-01

    The objectives of these projects include the following: validate method used to screen wire insulation with arc tracking characteristics; determine damage resistance to arc as a function of source voltage and insulation thickness; investigate propagation characteristics of Kapton at low voltages; and investigate pyrolytic properties of polyimide insulated (Kapton) wire for low voltage (less than 35 VDC) applications. Supporting diagrams and tables are presented.

  6. Transient Response of Arc Temperature and Iron Vapor Concentration Affected by Current Frequency with Iron Vapor in Pulsed Arc

    Science.gov (United States)

    Tanaka, Tatsuro; Maeda, Yoshifumi; Yamamoto, Shinji; Iwao, Toru

    2016-10-01

    TIG arc welding is chemically a joining technology with melting the metallic material and it can be high quality. However, this welding should not be used in high current to prevent cathode melting. Thus, the heat transfer is poor. Therefore, the deep penetration cannot be obtained and the weld defect sometimes occurs. The pulsed arc welding has been used for the improvement of this defect. The pulsed arc welding can control the heat flux to anode. The convention and driving force in the weld pool are caused by the arc. Therefore, it is important to grasp the distribution of arc temperature. The metal vapor generate from the anode in welding. In addition, the pulsed current increased or decreased periodically. Therefore, the arc is affected by such as a current value and current frequency, the current rate of increment and the metal vapor. In this paper, the transient response of arc temperature and the iron vapor concentration affected by the current frequency with iron vapor in pulsed arc was elucidated by the EMTF (ElectroMagnetic Thermal Fluid) simulation. As a result, the arc temperature and the iron vapor were transient response as the current frequency increase. Thus, the temperature and the electrical conductivity decreased. Therefore, the electrical field increased in order to maintain the current continuity. The current density and electromagnetic force increased at the axial center. In addition, the electronic flow component of the heat flux increased at the axial center because the current density increased. However, the heat conduction component of the heat flux decreased.

  7. Anhydrite solubility in differentiated arc magmas

    Science.gov (United States)

    Masotta, M.; Keppler, H.

    2015-06-01

    The solubility of anhydrite in differentiated arc magmas was experimentally studied at 200 MPa and 800-1000 °C over a range of oxygen fugacities, from 0.5 log units above the Ni-NiO buffer to the hematite-magnetite buffer. Anhydrite is stable only at oxidizing conditions (fO2 ⩾ Re-ReO2), whereas sulfides only form under reducing conditions. The solubility of anhydrite in the melt ultimately regulates the amount of sulfur available to partition between melt and fluid phase during the eruption. At oxidizing conditions, the solubility product of anhydrite increases with temperature, nbo/t and melt water content. We provide a new calibration of the anhydrite solubility product (KSP = XCaO * XSO3), which reproduces all available experimental data with greatly improved accuracy: In this equation, the molar fractions XCaO and XSO3 in the melt as well as the number of non-bridging oxygen atoms per tetrahedron (nbo/t) are calculated on an anhydrous basis (H2O refers to the melt water content, T is temperature in Kelvin). We apply our model to estimate the sulfur yield of some recent volcanic eruptions and we show that the sulfur yield of the 1991 Mt. Pinatubo dacite eruption was unusually large, because only a small fraction of the sulfur was locked up in anhydrite. In general, high sulfur yields are expected when anhydrite solubility in the melt is high, i.e. for somewhat depolymerized melts. For rhyolitic systems, most of the available sulfur will be locked up in anhydrite, so that even very large eruptions may only have a small effect on global surface temperatures. Our model therefore allows improved predictions of the environmental impact of explosive volcanic eruptions.

  8. Differential preservation in the geologic record of intraoceanic arc sedimentary and tectonic processes

    Science.gov (United States)

    Draut, Amy; Clift, Peter D.

    2013-01-01

    and tectonic erosion vs. accretion are important controls on the ultimate survival of material from the trench, forearc, arc massif, intra-arc basins, and backarc basins, and thus on how well an ancient arc terrane preserves evidence for tectonic processes such as subduction of aseismic ridges and seamounts, oblique plate convergence, and arc rifting. Forward-facing collision involves substantial recycling, melting, and fractionation of continent-derived material during and after collision, and so produces melts rich in silica and incompatible trace elements. As a result, forward-facing collision can drive the composition of accreted arc crust toward that of average continental crust.

  9. Circular-Arc Cartograms

    CERN Document Server

    Kämper, Jan-Hinrich; Nöllenburg, Martin

    2011-01-01

    We present a new circular-arc cartogram model in which countries are drawn with circular arcs instead of straight-line segments. Given a geographic map and values associated with each country in the map, the cartogram is a new map in which the areas of the countries represent the corresponding values. In the circular-arc cartogram model straight-line segments can be replaced with circular arcs in order to achieve the desired areas, while the corners of the polygons defining each country remain fixed. The countries in circular-arc cartograms have the aesthetically pleasing appearance of clouds or snowflakes, depending on whether their edges are bent outwards or inwards. This makes is easy to determine whether a country has grown or shrunk, just by its overall shape. We show that determining whether a given map and area-values can be realized with a circular-arc cartogram is an NP-hard problem. Next we describe a heuristic method for constructing circular-arc cartograms, which uses a max-flow computation on the...

  10. Effect of Surface Treatment by Cathode Spot of Low Pressure Arc on Bonding Strength of Spraying Film by APPS

    Science.gov (United States)

    Hara, Masayuki; Ogura, Hirosi; Maezono, Satoru; Kubo, Yuya; Iwao, Toru; Tobe, Shogo; Inaba, Tsuginori

    Cathode spots of a low pressure arc can remove the oxide layer and evaporate impurities on the metal surface. The removal of the oxide layer by using the cathode spots in the low pressure is expected to solve the serious problems of the chemical and mechanical cleaning methods. The phenomena of the cathode spots in the low pressure for pre-treatment of Atmospheric Pressure Plasma Spray (APPS) have been investigated. In this paper, the surface shape of oxide work pieces was treated by using the cathode spots in the low pressure arc then compared with the grit-blasted surface. As a result, it is possible to improve the bonding strength of the spray deposit by making arithmetical mean height Ra large and average length of outline curve element Rsm small. Cathode spots of a low-pressure arc can be used for pre-treatment of APPS as the alternative technology of the blast. it is possible to obtain Ra larger an Rsm smaller than the blast only by cathode spots after the blast. But the treatment must be restricted not to destroy projection ones which were formed with melting.

  11. Influence of easily ionised elements on the delayed responses of the emission intensities of an analyte in a power modulated U-shaped argon stabilised DC arc plasma with an aerosol supply

    Directory of Open Access Journals (Sweden)

    MIROSLAV KUZMANOVIC

    2005-09-01

    Full Text Available The current of a U-shaped argon stabilised DC arc was square modulated with a 40 Hz repetition frequency between 6 and 3 A. The delayed line intensity responses to the modulation of the arc current were investigated using calcium as a representative analyte. The intensities of both the atomic and ionic lines were monitored at different distances from the arc axis in the presence of various concentrations of the easily ionised element. Temporal evolutions were monitored on a millisecond time scale. It was found that the responses of the line intesity to the arc current change strongly depended on the observed radial position, especially in the vicinity of the arc axis. The obtained results showed a significant influence of even small amounts of the easily ionised element on the excitation and transport of the analyte and indicated a way of possibly improving the analytical capabilities of the excitation source.

  12. Geochemistry of southern Pagan Island lavas, Mariana arc: The role of subduction zone processes

    Science.gov (United States)

    Marske, J.P.; Pietruszka, A.J.; Trusdell, F.A.; Garcia, M.O.

    2011-01-01

    New major and trace element abundances, and Pb, Sr, and Nd isotopic ratios of Quaternary lavas from two adjacent volcanoes (South Pagan and the Central Volcanic Region, or CVR) located on Pagan Island allow us to investigate the mantle source (i.e., slab components) and melting dynamics within the Mariana intra-oceanic arc. Geologic mapping reveals a pre-caldera (780-9.4ka) and post-caldera (shaped normalized rare earth element (REE) patterns observed in Pagan lavas can arise from partial melting of a mixed source of depleted mantle and enriched sediment, and do not require amphibole interaction or fractionation to depress the middle REE abundances of the lavas. The modeled degree of mantle partial melting for Agrigan (2-5%), Pagan (3-7%), and Guguan (9-15%) lavas correlates with indicators of fluid addition (e.g., Ba/Th). This relationship suggests that the fluid flux to the mantle wedge is the dominant control on the extent of partial melting beneath Mariana arc volcanoes. A decrease in the amount of fluid addition (lower Ba/Th) and extent of melting (higher Sm/Yb), and an increase in the sediment contribution (higher Th/Nb, La/Sm, and Pb isotopic ratios) from Mt. Pagan to South Pagan could reflect systematic cross-arc or irregular along-arc melting variations. These observations indicate that the length scale of compositional heterogeneity in the mantle wedge beneath Mariana arc volcanoes is small (~10km).

  13. A study on consumable aided tungsten indirect arc welding

    Institute of Scientific and Technical Information of China (English)

    Wang Jun; Wang Yuxin; Feng Jicai

    2009-01-01

    A consumable aided tungsten indirect arc welding method has been studied. This method is different from the traditional TIG welding because it introduces an MIG welding torch into the traditional TIG welding system. An indirect arc is generated between the consumable electrode of the MIG welding torch and the tungsten electrode of the TIG welding torch, but not generated between the tungsten electrode of the welding torch and the base metal. Welding current flows from the consumable electrode to the tungsten electrode in the free-burning indirect arc. The consumable aided tungsten indirect arc welding not only rapidly melts the welding wire but also effectively restrains the excessive fusion of the base metal. The welding experiment and the theoretical analysis confirm that this method can obtain a high deposition rate and a low dilution ratio during the welding process.

  14. 固体推进剂电弧点火延迟时间仿真研究%Simulation Studies on Solid Propellant Ignition Delay Time Under Arc Plasma

    Institute of Scientific and Technical Information of China (English)

    卢洪义; 伍鹏; 王玉峰; 张宗伟

    2016-01-01

    Firstly,a simulation research was carried on,and the temperature characteristics changing with time under different power between the two electrodes was obtained.Then the temperature of arc plasma center was used as a boundary conditions for solid propellant ignition,and solid propellant ignition delay time under different power was calculated.Finally,come to a conclusion that the solid propellant ignition delay time decreases with the increase of electrode power,when the electrode power increase from 50 W to 500 W,solid propellant ignition delay time decreases from 8.82 ms to 0.99 ms,and with the increase of power,the growth of ignition delay time is slowing down.%首先对电弧进行了仿真研究,得到了不同电弧功率下电弧温度时间特性,然后利用该温度特性,作为固体推进剂点火的边界条件,采用数值差分方法,计算了固体推进剂的点火延迟时间;结果表明:固体推进剂的点火延迟时间随着电弧功率的增大而减小,当电弧功率从50 W 增加到500 W 时,固体推进剂的点火延迟时间从8.82 ms 减小到0.99 ms,并且随着电弧功率的升高,点火延迟时间减小的速度减慢。

  15. Lateral variation of H2O contents in Quaternary Magma of central Northeastern Japan arc

    Science.gov (United States)

    Miyagi, I.; Matsu'ura, T.; Itoh, J.; Morishita, Y.

    2011-12-01

    Water plays a key role in the genesis and eruptive mechanisms of subduction zone volcanoes. We estimated bulk rock water content of both frontal and back arc volcanoes from Northeastern Japan arc in order to understand the lateral variation of magmatic H2O contents in the island arc magma. Our analytical targets are the Adachi volcano located near the volcanic front and the Hijiori volcano located on back arc side. In this study, the bulk magmatic H2O content is estimated by a simple mass balance calculation of the chemistry of bulk rock and melt inclusions in phenocrysts; the melt H2O contents of melt inclusions analyzed by SIMS or EPMA are corrected according to the difference in K2O content between melt inclusions and bulk rock. The bulk magmatic H2O we obtained is 8 wt. % or even more for Adachi and is 2-3 wt. % for Hijiori. Thus, the frontal volcano has higher H2O than the back arc volcano. Although our data are opposed to the previous estimation on the lateral variation of H2O contents in Quaternary volcanoes of Northeastern Japan arc (e.g., Sakuyama, 1979), thermodynamic computations using MELTS (Ghiorso and Sack, 1995) suggest that the amount of bulk magmatic H2O we estimated is consistent with petrographical observations. Our data imply a regional characteristics in the type of eruption that the H2O rich frontal volcanoes will erupt explosively and those H2O poor back arc ones will be effusive, which implication is consistent with actual geological observations that volcanoes located on back arc side of the Northeastern Japan arc generally comprise lava flow (e.g., Iwaki, Kanpu, Chokai, Gassan), in contrast to the frontal ones that produced voluminous tephra (e.g., Osorezan, Towada, Narugo, Adachi). This research project has been conducted under the research contract with Nuclear and Industrial Safety Agency (NISA).

  16. Kinematic variables and water transport control the formation and location of arc volcanoes.

    Science.gov (United States)

    Grove, T L; Till, C B; Lev, E; Chatterjee, N; Médard, E

    2009-06-01

    The processes that give rise to arc magmas at convergent plate margins have long been a subject of scientific research and debate. A consensus has developed that the mantle wedge overlying the subducting slab and fluids and/or melts from the subducting slab itself are involved in the melting process. However, the role of kinematic variables such as slab dip and convergence rate in the formation of arc magmas is still unclear. The depth to the top of the subducting slab beneath volcanic arcs, usually approximately 110 +/- 20 km, was previously thought to be constant among arcs. Recent studies revealed that the depth of intermediate-depth earthquakes underneath volcanic arcs, presumably marking the slab-wedge interface, varies systematically between approximately 60 and 173 km and correlates with slab dip and convergence rate. Water-rich magmas (over 4-6 wt% H(2)O) are found in subduction zones with very different subduction parameters, including those with a shallow-dipping slab (north Japan), or steeply dipping slab (Marianas). Here we propose a simple model to address how kinematic parameters of plate subduction relate to the location of mantle melting at subduction zones. We demonstrate that the location of arc volcanoes is controlled by a combination of conditions: melting in the wedge is induced at the overlap of regions in the wedge that are hotter than the melting curve (solidus) of vapour-saturated peridotite and regions where hydrous minerals both in the wedge and in the subducting slab break down. These two limits for melt generation, when combined with the kinematic parameters of slab dip and convergence rate, provide independent constraints on the thermal structure of the wedge and accurately predict the location of mantle wedge melting and the position of arc volcanoes.

  17. H2O and CO2 in magmas from the Mariana arc and back arc systems

    Science.gov (United States)

    Newman, Sally; Stolper, Edward; Stern, Robert

    2000-05-01

    We examined the H2O and CO2 contents of glasses from lavas and xenoliths from the Mariana arc system, an intraoceanic convergent margin in the western Pacific, which contains an active volcanic arc, an actively spreading back arc basin, and active behind-the-arc cross-chain volcanoes. Samples include (1) glass rims from Mariana arc, Mariana trough, and cross-chain submarine lavas; (2) glass inclusions in arc and trough phenocrysts; and (3) glass inclusions from a gabbro + anorthosite xenolith from Agrigan (Mariana arc). Glass rims of submarine arc lavas contain 0.3-1.9 wt % H2O, and CO2 is below detection limits. Where they could be compared, glass inclusions in arc phenocrysts contain more H2O than their host glasses; most arc glasses and phenocryst inclusions contain no detectable CO2, with the exception of those from a North Hiyoshi shoshonite, which contains 400-600 ppm. The glass inclusions from the Agrigan xenolith contain 4-6% H2O, and CO2 is below the detection limit. Glasses from the cross-chain lavas are similar to those from the arc: H2O contents are 1.4-1.7 wt %, and CO2 is below detection limits. Volatile contents in Mariana trough lava glass rims are variable: 0.2-2.8 wt % H2O and 0-300 ppm CO2. Glass inclusions from trough phenocrysts have water contents similar to the host glass, but they can contain up to 875 ppm CO2. Volatile contents of melt inclusions from trough and arc lavas and from the xenolith imply minimum depths of crystallization of ~1-8 km. H2O and CO2 contents of Mariana trough glasses are negatively correlated, indicating saturation of the erupting magma with a CO2-H2O vapor at the pressure of eruption (~400 bars for these samples), with the vapor ranging from nearly pure CO2 at the CO2-rich end of the glass array to nearly pure H2O at the H2O-rich end. Degassing of these magmas on ascent and eruption leads to significant loss of CO2 (thereby masking preeruptive CO2 contents) but minimal disturbance of preeruptive H2O contents. For

  18. Research on plasma melted cladding high-abrasive intrinsic safe pick cutter%等离子熔覆高耐磨无火花本安型镐型截齿研究

    Institute of Scientific and Technical Information of China (English)

    孙玉宗

    2009-01-01

    The plasma melted cladding reinforced technology was applied to have a melted cladding metal ceramic coating on the head of the cutter.During the spraying quenching of the cutter,the insulation protection coating on the cutter head could protect the hard alloy cutter,also could effectively protect the early dropping of the hard alloy tip from the cutter and could eliminate the potential danger of the welding seam and hard alloy tip affected by the conventional first rod and then welding quality improvement or salty bath isothermy heat treatment.Thus the integral performances of the cutter could be highly improved.The metal ceramic layer could effectively prevent the sparks occurred during the coal mining operation and could improve the safety of the coal production.%采用等离子熔覆强化技术在截齿的头部熔覆一层专用金属陶瓷层,截齿喷淋淬火时截齿头部加保温防护罩保护硬质合金刀头,不仅有效的保护了截齿硬质合金刀头不过早脱落,也避免了传统工艺先钎焊后调质或盐浴等温淬火对焊缝和硬质合金刀头的潜在危害,使截齿的整体性能大幅度提高.金属陶瓷层有效防止了采煤时产生火花,提高了煤炭生产的安全性.

  19. Filtered cathodic arc source

    Science.gov (United States)

    Falabella, Steven; Sanders, David M.

    1994-01-01

    A continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45.degree. to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles.

  20. Simulation and Experimental Study of Arc Column Expansion After Ignition in Low-Voltage Circuit Breakers

    Institute of Scientific and Technical Information of China (English)

    MA Qiang; RONG Mingzhe; WU Yi; XU Tiejun; SUN Zhiqiang

    2008-01-01

    The dynamicprocess of arc pressure and corresponding arc column expansion, which is the main feature after arc ignition and has a significant effect on the breaking behaviour of low -voltage circuit breakers, is studied. By constructing a three dimensional mathematical model of air arc plasma and adopting the Control Volume Method, the parameters of arc plasma including temperature and pressure axe obtained. The variations of pressure field and temperature field with time are simulated. The result indicates that there are six stages for the process of arc column expansion according to the variation of pressure in arc chamber. In the first stage, the maximal pressure locates in the region close to cathode, and in the second stage the maximal pressure shifts to the region close to the anode. In the third stage, the pressure difference between the middle of arc column and the ambient gas is very large, so the arc column begins to expand apparently. In the fourth stage, the pressure wave propagates towards both ends and the maximal pressure appears at the two ends when the pressure wave reaches both sidewalls. In the fifth stage, the pressure wave is reflected and collides in the middle of the arc chamber. In the last stage, the propagation and reflection of pressure wave will repeat several times until a steady burning state is reached. In addition, the experimental results of arc column expansion, corresponding to the arc pressure variation, are presented to verify the simulation results.

  1. Investigating influence of the magnetic arc blow in multi-break vacuum circuit breakers

    Science.gov (United States)

    Liao, Minfu; Ge, Guowei; Duan, Xiongying; Huang, Zhihui; Zou, Jiyan

    2016-12-01

    This paper investigates the influence of the interactive magnetic field in multi-break vacuum circuit breakers (VCBs) on the arc plasma and the post-arc characteristics. The magnetic field of multi-break VCBs is asymmetric and off-center because of the interactive magnetic field, which is also called bias magnetic field (BMF). The BMF distribution of double-break VCBs is gained by electromagnetic analysis. The test circuit of the magnetic arc blow in multi-break VCBs is established by simplifying as the interaction between the vacuum arc and the BMF. The influence of the magnetic arc blow on the arc plasma is studied by the high-speed CMOS camera and the post-arc current measure. While the vacuum arc is in the direction of the Ampere force with the BMF at 200 mT, it is in the retrograde direction when the BMF is below 100 mT, which results in the post-arc charge obviously varying from 9 μC to 50 μC. The relationship between the BMF and the post arc charge is gained. The mechanism of the magnetic arc blow in multi-break VCBs is discussed. Therefore, this paper can provide the base of construct and configuration to avoid the influence of the magnetic arc blow.

  2. Interruption Phenomenon in Intermediate-Frequency Vacuum Arc

    Science.gov (United States)

    Jiang, Yuan; Wu, Jianwen

    2016-03-01

    In the condition of the 3 mm gap, experiments for 360 Hz intermediate-frequency vacuum arc are carried out in interrupters with the diameters being 41 mm and with the contact materials being CuCr50 and Cu-W-WC alloy respectively. The results indicate that the contacts material is closely related to the breaking capacity of the vacuum interrupters and characteristics of an intermediate-frequency vacuum arc. For contacts with the same diameter, the breaking capacity of CuCr50 is better than that of Cu-W-WC. When the current fails to be interrupted, the arcs overflow the gap and present irregular performances in the first half wave. Consequently a voltage spike appears. More macroscopic metal droplets can be seen in the arc column between CuCr50 contacts because of the lower melting point. It is observed that the droplet emission is much more severe during arc reignition than that in the first half wave. It is much more conspicuous that the high frequency arc voltage noises appear in Cu-W-WC contacts when the vacuum arcs reignite, for higher temperature and stronger electronic emission ability of Cu-W-WC contacts. supported by National Natural Science Foundation of China (No. 51377007), Specialized Research Fund for the Doctoral Program of Higher Education of China (No. 20131102130006), and Fundamental Research Funds for the Central Universities of China

  3. Theory of Parabolic Arcs in Interstellar Scintillation Spectra

    CERN Document Server

    Cordes, J M; Stinebring, D R; Coles, W A; Cordes, James M.; Rickett, Barney J.; Stinebring, Daniel R.; Coles, William A.

    2004-01-01

    Our theory relates the secondary spectrum, the 2D power spectrum of the radio dynamic spectrum, to the scattered pulsar image in a thin scattering screen geometry. Recently discovered parabolic arcs in secondary spectra are generic features for media that scatter radiation at angles much larger than the rms scattering angle. Each point in the secondary spectrum maps particular values of differential arrival-time delay and fringe rate (or differential Doppler frequency) between pairs of components in the scattered image. Arcs correspond to a parabolic relation between these quantities through their common dependence on the angle of arrival of scattered components. Arcs appear even without consideration of the dispersive nature of the plasma. Arcs are more prominent in media with negligible inner scale and with shallow wavenumber spectra, such as the Kolmogorov spectrum, and when the scattered image is elongated along the velocity direction. The arc phenomenon can be used, therefore, to constrain the inner scal...

  4. Destruction of PCDD/Fs by gliding arc discharges

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    PCDD/Fs have been become a serious issue because of their lexicological effects and associated adverse health implications. In this study, the gliding arc plasma was tested for treatment of polychlorinated dibenzo-p-dioxins (PCDDs) and pol ychlorinated dibenzofurans (PCDFs), which was synthesized from pentachlorophenol in atmospheric condition at 350℃ with or without the catalysis of CuCh-From the experiment, we found that the destruction efficiency of PCDD/F homologues after gliding was discharge ranged from 25% to 79%. This result demonstrates that gliding arc plasma is an effective technology to decompose PCDDs/Fs in flue gas. A plausible degradation mechanism for PCDD/Fs by gliding arc was discussed. Finally, a multistage reactor structure of gliding arc was proposed to upgrade removal efficiency for PCDD/Fs.

  5. Formation of hybrid arc andesites beneath thick continental crust

    Science.gov (United States)

    Straub, Susanne M.; Gomez-Tuena, Arturo; Stuart, Finlay M.; Zellmer, Georg F.; Espinasa-Perena, Ramon; Cai, Yue; Iizuka, Yoshiyuki

    2011-03-01

    Andesite magmatism at convergent margins is essential for the differentiation of silicate Earth, but no consensus exists as to andesite petrogenesis. Models proposing origin of primary andesite melts from mantle and/or slab materials remain in deadlock with the seemingly irrefutable petrographic and chemical evidence for andesite formation through mixing of basaltic mantle melts with silicic components from the overlying crust. Here we use 3He/4He ratios of high-Ni olivines to demonstrate the mantle origin of basaltic to andesitic arc magmas in the central Mexican Volcanic Belt (MVB) that is constructed on ~ 50 km thick continental crust. We propose that the central MVB arc magmas are hybrids of high-Mg# > 70 basaltic and dacitic initial mantle melts which were produced by melting of a peridotite subarc mantle interspersed with silica-deficient and silica-excess pyroxenite veins. These veins formed by infiltration of reactive silicic components from the subducting slab. Partial melts from pyroxenites, and minor component melts from peridotite, mix in variable proportions to produce high-Mg# basaltic, andesitic and dacitic magmas. Moderate fractional crystallization and recharge melt mixing in the overlying crust produces then the lower-Mg# magmas erupted. Our model accounts for the contrast between the arc-typical SiO2 variability at a given Mg# and the strong correlation between major element oxides SiO2, MgO and FeO which is not reproduced by mantle-crust mixing models. Our data further indicate that viscous high-silica mantle magmas may preferentially be emplaced as intrusive silicic plutonic rocks in the crust rather than erupt. Ultimately, our results imply a stronger turnover of slab and mantle materials in subduction zones with a negligible, or lesser dilution, by materials from the overlying crust.

  6. 用于网格状金属切割的等离子切割电源控制策略研究%Research on control strategy of plasma arc cutting power supply used for grid plates cutting

    Institute of Scientific and Technical Information of China (English)

    陈桂涛; 刘春强; 孙强; 钟彦儒

    2015-01-01

    For solving the problem that how to control arc current accurately in the process of cutting grid plates, an arc current reference feedforward composite control strategy was proposed, which was based on the analysis of arc transfer process and arc model. The external loop of control strategy is current loop, which can control arc current and achieve the precise control of arc energy. Arc current reference feedforward compensation based on load model was introduced into voltage inner loop. The voltage loop can quickly establish the arc voltage, which maintains the arc stable. Simulations and experimental results were given to verify that the proposed control method can respond quickly between non⁃transferred arc and transferred arc when cutting grid plates,and can achieve the precise control of arc current simultaneously.%为解决金属网格切割过程中精确控制弧电流的问题,在分析金属网格切割弧转移过程、建立电弧模型的基础上,提出一种基于电弧负载模型的弧电流指令前馈的复合控制策略。控制策略外环为电流环,实现等离子电弧电流及能量控制;在电压内环引入基于电弧负载模型的弧电流指令前馈控制,通过前馈控制的快速性迅速建立弧柱电压,达到维持电弧稳定的目的。仿真和实验结果表明,提出的控制策略能够快速响应网格状金属切割时引弧过程及非转移弧和转移弧之间的快速切换需求,实现弧电流的快速精确控制。

  7. Course of organized structures in thermal plasma inside and outside argon plasma torch

    Science.gov (United States)

    Gruber, Jan; Sonsky, Jiri; Hlina, Jan

    2016-09-01

    Arc chamber of direct-current (dc) argon plasma torch and area just above the nozzle outside of this dc plasma torch were observed by hi-speed camera. System of reflecting mirrors and transparent silica arc chamber walls were used to obtain simultaneous records of both i) cathode area with electric arc inside the plasma torch and ii) nozzle exit with resulting plasma jet outside the plasma torch. Such experimental arrangement allowed us to track localized repeating patterns (organized structures) in the arc chamber and in the plasma flow. Identification of various organized structures - for different experimental conditions - according to their origin and typical development is presented in this paper. Impact of 300 Hz ripple in arc current was compared between different areas of the plasma. Additional simultaneous observation of plasma flow in the same system by series of photodiodes was used for verification of the results. The work was possible with institutional support RVO:61388998.

  8. Numerical Modeling of Enhanced Nitrogen Dissolution During Gas Tungsten Arc Welding

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, T A

    2001-08-17

    Nitrogen concentrations far in excess of Sieverts' Law calculations and as high as 0.2 wt.% have been obtained in steel welds during arc welding. Such high concentrations of nitrogen in the weld metal can originate from a variety of sources, depending on the welding operation in question. One such mechanism involves the interaction between the surrounding atmosphere, which is about 80% nitrogen, and the plasma phase above the weld pool. Impingement of the surrounding atmosphere into the arc column, which is primarily composed of an inert shielding gas, can be due, in part, to insufficient shielding of the weld metal. In other cases, nitrogen can be purposefully added to the shielding gas to enhance the microstructural evolution of the weld metal. The mechanisms responsible for enhanced nitrogen concentrations are of significant interest. In both arc melting and welding operations, a plasma phase exists above the liquid metal. This plasma phase, which is composed of a number of different species not normally observed in gas-metal systems, significantly alters the nitrogen absorption reaction in liquid iron and steel. Monatomic nitrogen (N) is considered to be the species responsible for the observed enhancements in the nitrogen concentration. This role for monatomic nitrogen is based on its significantly higher solubility in iron with partial pressures many orders of magnitude less than that for diatomic nitrogen. It has also been proposed that the total amount of nitrogen present in the liquid metal is the balance of two independent processes. Monatomic nitrogen is absorbed through the interface between the arc and the liquid metal. Once a saturation level is reached at any location on the metal surface, nitrogen is then expelled from the surface of the liquid metal. This expulsion of nitrogen from the weld pool surface occurs via a desorption reaction, in which bubbles form at the surface and other heterogeneous nucleation sites in the liquid melt. These

  9. Melting of Transition Metals

    Energy Technology Data Exchange (ETDEWEB)

    Ross, M; Japel, S; Boehler, R

    2005-04-11

    We review the transition melting studies carried out at Mainz, and describe a recently developed model used to explain that the relatively low melting slopes are due to the partially filled d-bands, and the persistence of the pressure induced s-d transition. The basic tenets of the model have now been reconfirmed by new measurements for Cu and Ni. The measurements show that Cu which has a filled 3d-band, has a melt slope that is about 2.5 greater than its neighbor Ni. In the case of Mo, the apparent discrepancy of DAC melting measurements with shock melting can be explained by accounting for the change in melt slope due to the bcc-cp transition observed in the shock studies. The Fe melt curve is revisited. The possible relevance of the Jahn-Teller effect and recently observed transition metal melts with Icosahedral Short-Range Order (ISRO) is discussed.

  10. A review of vacuum ARC ion source research at ANSTO

    Energy Technology Data Exchange (ETDEWEB)

    Evans, P.J.; Noorman, J.T.; Watt, G.C. [ANSTO, Menai (Australia)

    1996-08-01

    The authors talk briefly describes the history and current status of vacuum arc ion source research at the Australian Nuclear Science and Technology Organization (ANSTO). In addition, the author makes some mention of the important role of previous Vacuum Arc Ion Source Workshops in fostering the development of this research field internationally. During the period 1986 - 89, a type of plasma centrifuge known as a vacuum arc centrifuge was developed at ANSTO as part of a research project on stable isotope separation. In this device, a high current vacuum arc discharge was used to produce a metal plasma which was subsequently rotated in an axial magnetic field. The high rotational speeds (10{sup 5} - 10{sup 6} rad sec{sup {minus}1}) achievable with this method produce centrifugal separation of ions with different mass:charge ratios such as isotopic species. The first portent of things to come occurred in 1985 when Dr. Ian Brown visited ANSTO`s Lucas Heights Research Laboratories and presented a talk on the metal vapour vacuum arc (MEVVA) ion source which had only recently been invented by Brown and co-workers, J. Galvin and R. MacGill, at Lawrence Berkeley Laboratory. For those of us involved in vacuum arc centrifuge research, this was an exciting development primarily because the metal vapour vacuum arc plasma source was common to both devices. Thus, a type of arc, which had since the 1930`s been extensively investigated as a means of switching high current loads, had found wider application as a useful plasma source.

  11. Generation of continental crust in intra-oceanic arcs

    Science.gov (United States)

    Gazel, E.; Hayes, J. L.; Kelemen, P. B.; Everson, E. D.; Holbrook, W. S.; Vance, E.

    2014-12-01

    The origin of continental crust is still an unsolved mystery in the evolution of our planet. Although the best candidates to produce juvenile continental crust are intra-oceanic arcs these systems are dominated by basaltic lavas, and when silicic magmas are produced, the incompatible-element compositions are generally too depleted to be a good match for continental crust estimates. Others, such as the W. Aleutians, are dominated by andesitic melts with trace element compositions similar to average continental crust. In order to evaluate which intra-oceanic arcs produced modern continental crust, we developed a geochemical continental index (CI) through a statistical analysis that compared all available data from modern intra-oceanic arcs with global estimates of continental crust. Our results suggest that magmas from Costa Rica (100 have the least continent-like geochemical signatures. In these arcs the subducting plate is old (>100 Ma), not overprinted by enriched intraplate volcanism and the geochemistry may be dominated by slab-derived, aqueous fluids. We also found a strong correlation between the CI and average crustal P-wave velocity, validating the geochemical index with the available seismic data for intra-oceanic arcs. In conclusion, the production of young continental crust with compositions similar to Archean continental crust is an unusual process, limited to locations where there are especially voluminous partial melts of oceanic crust.

  12. Simulation Research of Magnetic Constriction Effect and Controlling by Axial Magnetic Field of Vacuum Arc

    Institute of Scientific and Technical Information of China (English)

    王立军; 贾申利; 史宗谦; 荣命哲

    2005-01-01

    Based on magnetohydrodynamic (MHD) model of vacuum arc, the computer simulation of vacuum arc was carried out in this paper. In the MHD model, mass conservation equation,momentum conservation equations, energy conservation equations, generalized ohm's law and Maxwell equation were considered. MHD equations were calculated by numerical method, and the distribution of vacuum arc plasma parameters and current density were obtained. Simulation results showed that the magnetic constriction effect of vacuum arc is primarily caused by the Hall effect. In addition, the inhibition of axial magnetic field (AMF) on constriction of vacuum arc was calculated and analyzed.

  13. A Steam-Plasma Igniter for Aluminum Powder Combustion

    Science.gov (United States)

    Sanghyup, Lee; Kwanyoung, Noh; Jihwan, Lim; Woongsup, Yoon

    2015-05-01

    High-temperature ignition is essential for the ignition and combustion of energetic metal fuels, including aluminum and magnesium particles which are protected by their high-melting-temperature oxides. A plasma torch characterized by an ultrahigh-temperature plasma plume fulfills such high-temperature ignition conditions. A new steam plasma igniter is designed and successfully validated by aluminum power ignition and combustion tests. The steam plasma rapidly stabilizes in both plasma and steam jet modes. Parametric investigation of the steam plasma jet is conducted in terms of arc strength. A high-speed camera and an oscilloscope method visualize the discharge characteristics, and optical emission spectroscopy measures the thermochemical properties of the plasma jet. The diatomic molecule OH fitting method, the Boltzmann plot method, and short exposure capturing with an intensified charge coupled device record the axial distributions of the rotational gas temperature, excitation temperature, and OH radical distribution, respectively. The excitation temperature at the nozzle tip is near 5500 K, and the gas temperature is 5400 K.

  14. Effect of laser parameters on arc behavior of laser-TIG double-side welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Miao Yugang; Li Liqun; Zhang Xinge; Chen Yanbin; Wu Lin

    2010-01-01

    The influence of laser parameters on arc behavior of laser-TIG double-side welding was investigated by utilizing CCD sensor and image processing methods. It was found that arc images had an obvious transformation from laser preheating to laser plasma ejected from the keyhole bottom, resulting in the phenomena of arc column convergence and arc root constriction. The attraction phenomenon of the laser and the arc is also found in laser-TIG double-side welding. More noteworthy is that the behavior of arc attraction or constriction became much obvious at a lower current or laser plasma ejected from the keyhole bottom. The decrease in arc voltage had a certain relation with the improvement of arc stability.

  15. Numerical Simulation of High-current Vacuum Arc in Short Gap%Numerical Simulation of High-current Vacuum Arc in Short Gap

    Institute of Scientific and Technical Information of China (English)

    XIANG Chuan; LIAO Min-fu; DONG Hua-jun; HUANG Zhi-hui; ZOU Ji-yan

    2011-01-01

    The plasma status of vacuum arc before arc current zero, has a great influence on the interruption perform- ance of the vacuum circuit breakers. In this paper, a vacuum arc model in a short gap was established based on the magnet hydrodynamic (MHD) and a common computational fluid dynamics (CFD) software was utilized to specially investigate the properties of this arc. The spatial distributions of plasma pressure, plasma density, ion axial velocity, and axial current density in front of the anode surface of vacuum arc in this case were obtained. Simulation results in- dicate that: from the cathode to the anode, both of the plasma pressure and the plasma density increase gradually, and the plasma axial velocity decreases gradually; the axial current density in front of anode has a large radial gradient, and the maximum value is still smaller than the threshold current density for the anode-spot formation, thus, the anode is still passive. The comparison between the plasma density of simulation and the CMOS images taken by the high-speed camera indicates that they are in reasonable agreement with each other and demonstrates the feasibility of the vacuum arc model.

  16. Water-vortex-stabilized electric arc: III. Radial energy transport, determination of water-vapour-boundary and arc performance

    Energy Technology Data Exchange (ETDEWEB)

    Jenista, Jiri [Institute of Plasma Physics ASCR, Za Slovankou 3, PO Box 17, Prague 8, 182 21 (Czech Republic)

    2003-12-07

    This paper is concerned with numerical modelling of an electric arc stabilized by a water vortex. The two-dimensional axisymmetric model presented includes the arc discharge area between the cathode and the outlet nozzle of the water plasma torch. The aims of the numerical simulations are: (1) to assess the influence of radial position of the water-vapour-boundary in the discharge chamber on arc performance and overall radial energy transport within the arc; (2) to determine the most probable mass flow rates and radii of the water-vapour-boundary in the discharge chamber for a prescribed current; (3) to demonstrate arc performance for two radiation models involved; and (4) to estimate validity of local thermodynamic equilibrium (LTE) conditions within the arc column. The rate of evaporation of water is calculated from the conduction and radiation heat fluxes at the water vapour surface for the specified mass flow rate. The behaviour of such an arc has been studied for a range of current 300-600 A. It is shown that changes of bulk magnitudes of different terms in the momentum and energy equations within the arc column as a function of arc radius enable us to reveal transitions of temperature and velocity fields from one steady state to a qualitatively different one. The best fit between experiment and numerical simulation for all currents exists for the mean arc radius {approx} 3.3 mm. Deviations from LTE within the arc column are estimated with the criteria for kinetic equilibrium and spatial temperature gradients.

  17. Water-vortex stabilized electric arc: I. Numerical model

    Science.gov (United States)

    Jenista, Jirí

    1999-11-01

    A numerical model for an electric arc stabilized by a water vortex has been proposed. The two-dimensional axisymmetric model includes the discharge area between the cathode and the orifice of the arc chamber. The production of water plasma, i.e. the rate of evaporation of a water wall, is taken either from experiments or is determined numerically by fitting of the outlet plasma parameters to the experimental ones. The computer results concern thermal, fluid dynamic and electrical characteristics of such arcs for the currents 300, 400, 500 and 600 A. It is found, for example, that the role of thermal diffusion within the discharge increases with current. The power losses from the arc due to radial conduction and radiation represent around 50% of the input power. Rotation of the plasma column due to the induced tangential velocity component has negligible effect on the overall arc performance. The calculated velocities, pressure drops and electrical potentials are in good agreement with experiments carried out on the water plasma torch PAL-160 operating at our Institute.

  18. Arc melter demonstration baseline test results

    Energy Technology Data Exchange (ETDEWEB)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O`Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process.

  19. Comparative study of the action of two different types of bleaching agents activated by two different types of irradiation fonts: xenon plasma arc lamp and 960 nm diode laser; Avaliacao da cor e estudo comparativo da acao de dois tipos diferentes de agentes clareadores ativados pelo laser de diodo e lampada xenonio plasmatica, na superficie do esmalte

    Energy Technology Data Exchange (ETDEWEB)

    Walverde, Debora Ayala

    2001-07-01

    This in vitro study compares two different types of tooth bleaching agents stimulated with two different irradiation fonts. These fonts accelerate the action of the bleaching agents upon the enamel surface by heating up the materials. We used the xenon plasma arc lamp and a 960 nm fiber-coupled diode laser to irradiate the two materials containing 35% of hydrogen peroxide (Opus White and Opalescence extra). The color of the teeth was measured with a spectrophotometer using the CIELAB color system that gives the numeric values of L{sup *}a{sup *}b{sup *}. (author)

  20. Arc Behavior and Droplet Transfer of CWW CO2 Welding

    Institute of Scientific and Technical Information of China (English)

    Zhi-dong YANG; Chen-fu FANG; Yong CHEN; Guo-xiang XU; Qing-xian HU; Xiao-yan GU

    2016-01-01

    Cable-type welding wire (CWW)CO2 welding is an innovative process arc welding with high quality,high efficiency and energy saving,in which CWW is used as consumable electrode.The CWW is composed of seven wires with a diameter of 1.2 mm.One is in the center,while others uniformly distribute around it.The diameter of twisted wire is up to 3.6 mm,which can increase the deposition rate significantly.With continual wire-feeding and melting of CWW,the formed rotating arc improved welding quality obviously.The arc behavior and droplet transfer were ob-served by the electrical signal waveforms and corresponding synchronous images,based on the high speed digital camera and electrical signal system.The results showed that the shape of welding arc changed from bell arc to beam arc with the increase of welding parameter.The droplet transfer mode changed from repelled transfer,globular transfer to projected transfer in turn.Droplet transfer frequency increased from 18.17 Hz to 119.05 Hz,while the droplet diameter decreased from 1.5 times to 0.3 times of the CWW diameter.