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Sample records for arc furnace dust

  1. Compacting of fly dusts from cupola and electric arc furnace

    OpenAIRE

    D. Baricová; P. Futáš; A. Pribulová; G. Fedorko; P. Demeter

    2012-01-01

    Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace) and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with ...

  2. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  3. Hydrothermal treatment of electric arc furnace dust.

    Science.gov (United States)

    Yu, Bing-Sheng; Wang, Yuh-Ruey; Chang, Tien-Chin

    2011-06-15

    In this study, ZnO crystals were fabricated from electric arc furnace dust (EAFD) after alkaline leaching, purification and hydrothermal treatment. The effects of temperature, duration, pH, and solid/liquid ratio on ZnO crystal morphology and size were investigated. Results show a high reaction temperature capable of accelerating the dissolution of ZnO precursor, expediting the growth of 1D ZnO, and increasing the L/D ratio in the temperature range of 100-200°C. ZnO crystals with high purity can also be obtained, using the one-step hydrothermal treatment with a baffle that depends on the different solubility of zincite and franklinite in the hydrothermal conditions.

  4. Vitrification of electric arc furnace dusts.

    Science.gov (United States)

    Pelino, M; Karamanov, A; Pisciella, P; Crisucci, S; Zonetti, D

    2002-01-01

    Electric arc furnace baghouse dust (EAFD), a waste by-product of the steelmaking process, contains the elements that are volatilized from the charge during the melting (Cr, Pb, Zn, Cu and Cd). The results of leaching tests show that the concentration of these elements exceeds the regulatory limits. Consequently, EAFD cannot be disposed of in ordinary landfill sites without stabilization of the heavy metals. In this work, the vitrification of EAFD, from both carbon and stainless steel productions, were studied. The vitrification process was selected as the inertizing process because it permits the immobilization of the hazardous elements in the glass network and represents an environmentally acceptable method for the stabilization of this waste. Classes of various compositions were obtained by mixing EAFD with glass cullet and sand. The EAFD and the glass products were characterized by DTA, TG, X-ray analysis and by the TCLP test. The results show that the stability of the product is influenced by the glass structure, which mainly depends on the Si/O ratio. Secondary crystallization heat-treatment were carried out on some samples. The results highlighted the formation of spinel phases, which reduced the chemical durability in acid media. The possibility to recover Zn from carbon steel production EAFD was investigated and about 60-70% of metal recovery was obtained. The resulting glass show higher chemical stability than glasses obtained without metal recovery.

  5. Structural ceramics containing electric arc furnace dust.

    Science.gov (United States)

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern.

  6. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  7. Characterization of electric arc furnace dust aiming reuse

    International Nuclear Information System (INIS)

    This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 μm). The XRD has presented compounds such as ZnFe2O4, Fe3O4, ZnO e SiO2. This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

  8. Glass-ceramic materials from electric arc furnace dust.

    Science.gov (United States)

    Kavouras, P; Kehagias, T; Tsilika, I; Kaimakamis, G; Chrissafis, K; Kokkou, S; Papadopoulos, D; Karakostas, Th

    2007-01-31

    Electric arc furnace dust (EAFD) was vitrified with SiO2, Na2CO3 and CaCO3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO3) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase.

  9. Characterization of steel mill electric-arc furnace dust

    International Nuclear Information System (INIS)

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment

  10. Characterization of steel mill electric-arc furnace dust.

    Science.gov (United States)

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment.

  11. Removal of chloride from electric arc furnace dust.

    Science.gov (United States)

    Chen, Wei-Sheng; Shen, Yun-Hwei; Tsai, Min-Shing; Chang, Fang-Chih

    2011-06-15

    Electric arc furnace (EAF) dust with high chloride content increases the threat of dioxin emissions and the high chloride content reduces the value of recycled zinc oxide produced by EAF dust recycling plants. This study conducts a number of laboratory experiments to determine the technical feasibility of a new dechlorination method. These methods consist of a series of roasting processes and water washing processes. In the roasting process, EAF dust was heated in a tube furnace to evaluate the parameters of atmospheric conditions, roasting temperature, and roasting time. Results indicate that sulfation roasting is more efficient in reducing chloride content than other roasting processes. The water washing process can totally remove water-soluble chloride at a solid to liquid ratio of 1:10. However, the remaining water-insoluble substance is difficult to dechlorinate. For example, lead chloride forms a hydroxyl-halide (PbOHCl) and lead chloride carbonate (Pb(2)CO(3)Cl(2)) agglutinative matrix that is hard to wash away.

  12. Characterization study of electric arc furnace dust phases

    Directory of Open Access Journals (Sweden)

    Janaína Gonçalves Maria da Silva Machado

    2006-03-01

    Full Text Available Electric arc furnace dust (EAFD is a solid waste generated in the collection of particulate material during steelmaking process in electric arc furnace. The aim of this work is to carry out a chemical and structural characterization of two EAFD samples with different Zn contents. Optical emission spectroscopy via inductively coupled plasma (ICP, X ray diffractometry (XRD and Mössbauer spectroscopy analysis were carried out in such EAFD samples. From XRD measurements, the samples exhibits the following phases: ZnFe2O4, Fe3O4, MgFe2O4, FeCr2O4, Ca0.15Fe2.85O4, MgO, Mn3O4, SiO2 and ZnO. The phases detected by Mössbauer spectroscopy were: ZnFe2O4, Fe3O4, Ca0.15Fe2.85O4 and FeCr2O4. Magnesium ferrite (MgFe2O4, observed in the XRD patterns as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  13. ADDITION OF ELECTRIC ARC FURNACE DUST IN HOT METAL

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    Felipe Fardin Grillo

    2013-03-01

    Full Text Available This research aims to study the process of incorporation of the mass in final hot metal and volatilization mass contained in the electric arc furnace dust (EAFD, by addition in hot metal at a temperature of 1,400°C; 1,450°C and 1,500°C altering experimental conditions such as the percentage of EAFD to be added and the percentage of silicon in hot metal. Previously, the EAFD was characterized using techniques of chemical analysis and size analysis. After characterization, the EAFD to be added to the hot metal was agglomerated in the form of briquettes. The achievement of fusion experiments in laboratory scale was placed in a vertical tubular furnace with temperature control. A flow of inert gas (argon was maintained inside the furnace during the experiments. The result of the sample EAFD volatilized shows that there is an increase in the zinc concentration when compared with the concentration of zinc present in EAFD “as received”.

  14. Hydrometallurgical Treatment of Steelmaking Electric Arc Furnace Dusts (EAFD)

    Science.gov (United States)

    Montenegro, Victor; Oustadakis, Pashalis; Tsakiridis, Petros E.; Agatzini-Leonardou, Styliani

    2013-10-01

    The aim of the current research study was the development of a hydrometallurgical process for the recovery of metals from electric arc furnace dust. The behaviors of zinc, cadmium, iron, and lead in sulfuric acid were investigated. The recovery of the zinc (from zinc oxide) and cadmium is possible with a relatively high yield, as iron and lead remain in the solid residue after two stages of leaching at room temperature. In a third stage, zinc recovery from the zinc ferrite (in the leached residue) was carried out by pressure leaching. Under the optimum conditions of treatment and after three stages of processing, the total extractions of zinc and cadmium were 99 and 94 pct, respectively. Lead and the main part of iron remain in the residue. The proposed process also resulted in the reduction of the initial residue mass by 30 pct.

  15. CHARACTERIZATION OF THE DUST GENERATED IN THE RECYCLING PROCESS OF THE ELECTRIC ARC FURNACE DUST

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    Fábio Gonçalves Rizz

    2013-10-01

    Full Text Available Electric Arc Furnace Dust (EAFD is a solid waste generated by the production of steel through the Electric Arc Furnace. This waste is labeled dangerous, which motivates studies aiming its recycling. Experiments were made to study a pyrometallurgical process for the recycling of the dust, using the insertion of dust briquettes in molten pig iron in three temperatures. In the briquettes, there were made additions of calcium fluoride in four different concentrations. This paper has the objective to characterize the dust that results from this process, verifying the influence of the temperature and the concentration of calcium fluoride in the briquette in the morphology and chemical composition of the new dust, determining the optimal conditions for the recovery of the zinc content of the dust. This newly generated dust was analyzed in an Scanning Electronic Microscope, used to capture micrographs and chemical composition by EDS. The micrographs show that the temperature and the calcium fluoride concentration interfere in the way the dust particles agglomerate. Chemical analysis points that the higher zinc recuperation occurrs in the experiments at 1500°C with 7% addition of calcium fluoride.

  16. Mineral phases of weathered and recent electric arc furnace dust.

    Science.gov (United States)

    Martins, Fernanda Machado; dos Reis Neto, José Manoel; da Cunha, Carlos Jorge

    2008-06-15

    A weathered and a recent sample of electric arc furnace dust (EAFD), generated in a southern Brazilian steel industry, were characterized by X-ray fluorescence spectroscopy (XFA), powder X-ray diffraction (XRD), thermogravimetric analysis (TG), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) probe and Fourier transform infrared spectroscopy (FTIR). A quantitative phase composition model, that accounts for the observed data and for the physico-chemical conditions of formation, was postulated for each material. One sample, in the form of a wet paste, was collected from the lowest part of a landfill and corresponds to a weathered material whereas the other sample was collected from the top portion of the landfill and corresponds to a recently produced material. The dominant cations present in both samples are iron, zinc and lead with minor amounts of manganese, calcium and silicon. The dominant mineralogical phases identified in both materials are Magnetite, Franklinite and Zincite. The recent sample has Laurionite whereas the weathered sample has Hydrocerussite and Hydrozincite.

  17. Stabilization of electric-arc furnace dust in concrete

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  18. Thermodynamic Modeling of Zinc Speciation in Electric Arc Furnace Dust

    Science.gov (United States)

    Pickles, Chris A.

    2011-04-01

    The remelting of automobile scrap, containing galvanized steel, in an electric arc furnace (EAF) results in the generation of a dust, which contains considerable amounts of zinc and other metals. Typically, the amount of zinc is of significant commercial value, but the recovery of this metal can be hindered by the varied speciation of zinc. The majority of the zinc exists as zincite (ZnO) and zinc ferrite (ZnFe2O4) or ferritic spinels ((Zn x Mn y Fe1-x-y )Fe2O4), but other zinccontaining species such as zinc chloride, zinc hydroxide chlorides, hydrated zinc sulphates and zinc silicates have also been identified. There is a scarcity of research literature on the thermodynamic aspects of the formation of these zinc-containing species, in particular, the minor zinc-containing species. Therefore, in this study, the equilibrium module of HSC Chemistry® 6.1 was utilized to calculate the types and the amounts of the zinc-containing species. The variables studied were: the gas composition, the temperature and the dust composition. At high temperatures, zincite forms via the reaction of zinc vapour with oxygen gas and the zinc-manganese ferrites form as a result of the reaction of iron-manganese particles with zinc vapour and oxygen. At intermediate temperatures, zinc sulphates are produced through the reaction of zinc oxide and sulphur dioxide gas. As room temperature is approached, zinc chlorides and fluorides form by the reaction of zinc oxide with hydrogen chloride and hydrogen fluoride gases, respectively. Zinc silicate likely forms via the high temperature reaction of zinc vapour and oxygen with silica. In the presence of excess water and as room temperature is approached, the zinc sulphates, chlorides and fluorides can become hydrated.

  19. Electric arc furnace dust treatment: investigation on mechanical and magnetic separation methods.

    Science.gov (United States)

    Sekula, R; Wnek, M; Selinger, A; Wróbel, M

    2001-08-01

    Electric arc furnace dust (EAFD) is a major issue for processing technologies: Several million tons per year are generated, it contains both valuable and hazardous metals and yet no available treatment process has proven to be superior to all others. Processes currently applied or being developed are either of hydro- or pyrometallurgical type, which are very costly. In the paper testing of some physical separation methods of electric arc furnace dust from Polish steel industry were investigated. SEM, EDX analyses as well as grain size observations of dust particles were additionally performed. All investigations confirmed a possibility of effective magnetic and mechanical separation of EAFD particles.

  20. FINDING WAYS OF RECYCLING DUST OF ARC STEEL FURNACES AT THE BELARUSIAN METALLURGIC PLANT

    Directory of Open Access Journals (Sweden)

    A. V. Demin

    2015-01-01

    Full Text Available The first part examines the theoretical possibility of recycling dust of arc steel furnaces. The different modes of dust disposal depending on the task of recycling are discussed: recycling at minimal cost; recycling with a maximum extraction of iron; recycling with maximum extraction of zinc. The results of laboratory studies providing information on the technical feasibility of recycling dust formed at the Belarusian metallurgic plant are provided.

  1. Recycling of an electric arc furnace flue dust to obtain high grade ZnO

    OpenAIRE

    Ruíz, Oscar; Clemente, Carmen; Alonso Gámez, Manuel; Alguacil, Francisco José

    2007-01-01

    The production of steel in electric arc furnace (EAF) generates a by-product called EAF dusts. These steelmaking flue dusts are classified in most industrialized countries as hazardous residues because the heavy metals contained in them, tend to leach under slightly acidic rainfall conditions. However, and at the same time they contain zinc species which can be used as a source to obtain valuable by-products. The present investigation shows results on the processing of an EAF flue du...

  2. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

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    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  3. Thermodynamic calculation on the smelting slag of direct recycling of electric arc furnace stainless steelmaking dust

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Thermodynamic calculation on the smelting slag of direct recycling of electric arc furnace stainless steelmaking dust was presented. An induction furnace was used to simulate electric arc furnace smelting to recover the metals from the dust. The elements of iron, chromium and nickel in the ingot and the components of metal oxides in the slag were analyzed. The thermodynamic model for FeO-Cr2 O3-MgO-SiO2 slag was set up and the active concentrations of substances in the slag at 1 550 ℃C were determined by thermodynamic calculation according to the experimental data. The results show that the apparent equilibrium constant and quantitative distribution of chromium between slag and steel are unstable and affected by the mass ratios of pellets to start iron and metal reducing agent to the pellets. In order to get satisfactory chromium recovery from the direct recycling of electric arc furnace stainless steelmaking dust, it is important to ensure the mass ratio of pellets to the steel below 0.20 and the mass ratio of metal reducing agent to pellets over 0.18 in practical smelting runs.

  4. The thermal treatment of electric arc furnace dust under low gas phase pressure

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    W. Derda

    2009-04-01

    Full Text Available The paper presents the results of laboratory tests on the process of thermal reduction of electric arc furnace dust (EAFD in the temperature range from 1273 to 1473 K. Before proceeding to the experimental tests, a thermodynamic analysis was made using the computer program FactSage® with the aim of determining the optimal conditions for the dust components reduction reaction to proceed. The results of tests carried out, respectively, under atmospheric pressure conditions and under reduced pressure conditions are presented, where carbon in the form of graphite and blast-furnace dust (containing approx. 40 % of carbon was used as the reducer. The test results represent the effect of reduced pressure on the potential for intensifying the process of zinc removal from the dust. The degree of zinc extraction was considerably higher compared to the results of tests carried out under atmospheric pressure conditions.

  5. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2010-07-15

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((Zn(x)Mn(y)Fe(1-x-y))Fe(2)O(4)). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel.

  6. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust

    International Nuclear Information System (INIS)

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((ZnxMnyFe1-x-y)Fe2O4). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel.

  7. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD)

    International Nuclear Information System (INIS)

    The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues.

  8. Elution of zinc in dust discharged from electric arc furnace in carbonic acid solution

    International Nuclear Information System (INIS)

    The dust discharged from an electric arc furnace (EAF) is a valuable resource of zinc. As a fundamental study of extraction of zinc, iron and chlorine in the EAF dust, the elution behavior of them in carbonic acid solution was studied. The influence of the weight of the EAF dust on the elution behavior was examined in this study. Experiment was carried out putting the EAF dust from 1 g to 200 g in weight into 1 L of water that was introduced by CO2. Generally, the pH in the aqueous solution increased with an increase in weight of the additive EAF dust. Maximums of the eluted concentrations of zinc and chloride ion increased with an increase in the weight of the additive EAF dust whereas the extraction ratios of both of them decreased with an increase in the weight of the additive EAF dust. Iron in the EAF dust remained in the dust without elution. The limit of extraction of zinc from the EAF dust to water was given by the solubilities of ZnFe2O4 and ZnO expressed by eq. (6) and eq. (9) respectively.

  9. Elution of zinc in dust discharged from electric arc furnace in carbonic acid solution

    Science.gov (United States)

    Yokoyama, S.; Sasaki, T.; Sasano, J.; Izaki, M.

    2012-03-01

    The dust discharged from an electric arc furnace (EAF) is a valuable resource of zinc. As a fundamental study of extraction of zinc, iron and chlorine in the EAF dust, the elution behavior of them in carbonic acid solution was studied. The influence of the weight of the EAF dust on the elution behavior was examined in this study. Experiment was carried out putting the EAF dust from 1 g to 200 g in weight into 1 L of water that was introduced by CO2. Generally, the pH in the aqueous solution increased with an increase in weight of the additive EAF dust. Maximums of the eluted concentrations of zinc and chloride ion increased with an increase in the weight of the additive EAF dust whereas the extraction ratios of both of them decreased with an increase in the weight of the additive EAF dust. Iron in the EAF dust remained in the dust without elution. The limit of extraction of zinc from the EAF dust to water was given by the solubilities of ZnFe2O4 and ZnO expressed by eq. (6) and eq. (9) respectively.

  10. Electric arc furnace dust utilization in iron ore sintering: influence of particle size

    International Nuclear Information System (INIS)

    The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 μm and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

  11. Recycling of electric arc furnace dust through dissolution in deep eutectic ionic liquids and electrowinning.

    Science.gov (United States)

    Bakkar, Ashraf

    2014-09-15

    The dust waste formed during steelmaking in electric arc furnace (EAF) is rich in ferrous and nonferrous metals. Recycling of this dust as a raw material in iron or steel-making is hazardous and therefore it is mostly dumped. This paper demonstrates recycling of EAF dust through selective dissolution of metal oxides in a deep eutectic ionic liquid. It was found that about 60% of Zn and 39% of Pb could be dissolved from the dust when stirred for 48h in 1 choline chloride:2 urea ionic liquid at 60°C. The resultant electrolyte was subsequently fed to a conventional three-electrode cell where cyclic voltammetry (CV) measurements were conducted to describe its electrochemical behavior. Two deposition peaks were determined and ascribed to deposition of zinc and lead. Static potentials were successively applied to electrowin metallic zinc. SEM/EDX investigations showed that the zinc electrowon contained remarkable contents of lead.

  12. Leaching properties of electric arc furnace dust prior/following alkaline extraction.

    Science.gov (United States)

    Orescanin, Visnja; Mikelić, Luka; Sofilić, Tahir; Rastovcan-Mioc, Alenka; Uzarević, Krunoslav; Medunić, Gordana; Elez, Loris; Lulić, Stipe

    2007-02-15

    This study was carried out to determine the appropriate treatment of electric arc furnace (EAF) dust prior to permanent disposal. The total heavy metal content as well as heavy metal leaching from EAF dust was investigated in five composite samples obtained from three Croatian and Slovenian steelworks. In order to recover zinc and reduce its leaching from the dust, all five samples were submitted to alkaline extraction with 10 M NaOH. Reduction of Cr (VI) to Cr(III) was conducted using FeSO4 x 7H2O solution. The elements Mn, Fe, Cu, Ni, and notably Zn and Pb, exhibited highest mobility during toxicity characteristic leaching procedure (TCLP). Comparing to TCLP extracts of initial EAF dust, zinc was found to be over 15 times lower and lead over 200 times lower in TCLP extracts of EAF dust processed by the alkaline leaching method. Since Cr (VI) exceeded its permissible level in the DIN 38414-S4 extracts of both initial and alkaline digested dust, its reduction to Cr (III) prior to permanent disposal is necessary. The recovery of zinc from EAF dust treated with alkaline agent ranged from 50.3% to 73.2%. According to phase analysis, recovery yield showed dependence on zincite/franklinite ratio. The results of the study indicate that permanent disposal of EAF dust require the following procedure: alkaline digestion (followed by leachate purification and alkaline zinc electrolyses), chromate reduction (if necessary), solidification of leaching residue and its testing using the leaching analyses.

  13. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  14. Formation of hexachlorobenzene from dusts of an electric arc furnace used in steelmaking: effect of temperature and dust composition.

    Science.gov (United States)

    Murakami, Taichi; Shimura, Mizuki; Kasai, Eiki

    2008-10-01

    A certain amount of hexachlorobenzene (HCB), designated a persistent organic pollutant (POP) by the Stockholm Convention, is emitted from an electric arc furnace (EAF) used in the steelmaking process. To understand the formation and decomposition behaviors of HCB during the treatment of waste gases from an EAF, characterization of dust samples from EAFs in different plants was conducted. Dusts 1 and 2 were bag filter dusts collected from a common steel plant and a special steel plant, respectively. The initial concentrations of HCB in dusts 1 and 2 were 62 and < 0.1 ng/g of dust, respectively. Then a series of heating experiments was carried out with these dust samples under various conditions. The formation of HCB from both dusts was not significant under an Ar atmosphere, although the amount of formation from dust 1 slightly increased with an increase in the holding temperature. Under an Ar--20% O2 atmosphere, however, a remarkable amount of HCB formed from dust 1 above 573 K. A certain amount of HCB was also formed from dust 2, even though the initial concentration of HCB was very low. Moreover, the coexistence of metallic compounds such as CuCl2 had a significant accelerating effect on the formation of HCB.

  15. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry((R)) 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO(2), 11.200% CaCO(3), 8.830% CaO.Fe(2)O(3), 7.840% Fe(3)O(4), 3.770% PbO, 38.150% ZnFe(2)O(4) and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (logbeta) as follows. Equation [see the text] where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results.

  16. Recycling of an electric arc furnace flue dust to obtain high grade ZnO.

    Science.gov (United States)

    Ruiz, Oscar; Clemente, Carmen; Alonso, Manuel; Alguacil, Francisco Jose

    2007-03-01

    The production of steel in electric arc furnace (EAF) generates a by-product called EAF dusts. These steelmaking flue dusts are classified in most industrialized countries as hazardous residues because the heavy metals contained in them, tend to leach under slightly acidic rainfall conditions. However, and at the same time they contain zinc species which can be used as a source to obtain valuable by-products. The present investigation shows results on the processing of an EAF flue dust using ammonium carbonate solutions. Once zinc is dissolved: ZnO + 4NH3 + H2O --> Zn(NH3)4(2+) + 2OH- with other impurities (i.e. cadmium and copper), these are eliminated from the zinc solution via cementation with metallic zinc. The purified zinc solution was evaporated (distilled) until precipitation of a zinc carbonate species, which then was calcined to yield a zinc oxide of a high grade. For the unattacked dust residue from the leaching operation, mainly composed of zinc ferrite, several options can be considered: back-recycling to the furnace, further treatment by sodium hydroxide processing or a more safely dumping due to its relatively inertness.

  17. Recycling of an electric arc furnace flue dust to obtain high grade ZnO

    International Nuclear Information System (INIS)

    The production of steel in electric arc furnace (EAF) generates a by-product called EAF dusts. These steelmaking flue dusts are classified in most industrialized countries as hazardous residues because the heavy metals contained in them, tend to leach under slightly acidic rainfall conditions. However, and at the same time they contain zinc species which can be used as a source to obtain valuable by-products. The present investigation shows results on the processing of an EAF flue dust using ammonium carbonate solutions. Once zinc is dissolved:ZnO+4NH3+H2O->Zn(NH3)42++2OH-with other impurities (i.e. cadmium and copper), these are eliminated from the zinc solution via cementation with metallic zinc. The purified zinc solution was evaporated (distilled) until precipitation of a zinc carbonate species, which then was calcined to yield a zinc oxide of a high grade. For the unattacked dust residue from the leaching operation, mainly composed of zinc ferrite, several options can be considered: back-recycling to the furnace, further treatment by sodium hydroxide processing or a more safely dumping due to its relatively inertness

  18. Integrated hydrometallurgical process for production of zinc from electric arc furnace dust in alkaline medium.

    Science.gov (United States)

    Youcai, Z; Stanforth, R

    2000-12-30

    In this study, a novel and integrated hydrometallurgical process for the production of zinc powder from electric arc furnace (EAF) dust in alkaline medium is reported. The dust is firstly hydrolysed in water, and then fused in caustic soda at 350 degrees C for 1h, followed by leaching in alkaline solution in which both zinc and lead are effectively extracted. Zinc powder is then produced by electrowinning from the leach solution after the lead is selectively removed by precipitation using sodium sulphide as precipitant. The EAF dust tested contained 25% Zn, 1.8% Pb and 33% Fe. It was found that 38% of zinc and 68% of lead could be extracted from the dust when leached directly in caustic soda solution. Leaching of zinc increased to 80% when dust was directly fused with caustic soda followed by alkaline leaching. However, the leaching further increased to 95% when the dust was hydrolysed first with water before fusion. Zinc powder with a purity of 99.95% was then produced by electrowinning from the lead depleted solution. Stainless electrodes were used as both anode and cathode.

  19. Submerged arc furnace process superior to the Waelz process in reducing PCDD/F emission during thermal treatment of electric arc furnace dust.

    Science.gov (United States)

    Xu, Fu-Qian; Huang, Shao-Bin; Liao, Wei-Tung; Wang, Lin-Chi; Chang, Yu-Cheng; Chang-Chien, Guo-Ping

    2014-01-01

    Besides the Waelz process, the submerged arc furnace (SAF) process has also been extensively used to retain metals from ashes and scraps in the metallurgical industry. However, very little is known about the formation and depletion of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from this thermal process. In this study, an electric arc furnace (EAF) dust treatment plant adopting the SAF process was investigated and compared to the plant adopting the Waelz process. The predominant contributor of PCDD/F I-TEQ input was the EAF dusts, accounting for 98.4% of the total. The PCDD/F contents in the generated fly ashes of the SAF were extremely low, as almost all the organic compounds for PCDD/F formation were decomposed by the high operating temperatures (1500-1700 °C) of the SAF. Therefore, the PCDD/F emission factor of the SAF process (46.9 μg I-TEQ/tonne-EAF dust) was significantly lower than that of the Waelz process (840-1120 μg I-TEQ/tonne-EAF dust). Its PCDD/F output/input ratios (0.23 and 0.50 based on mass and toxicity) were also lower than those of the Waelz process plant (0.62 and 1.19). Therefore, the SAF process is superior to the Waelz process in reducing the potential of PCDD/F formation.

  20. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples. PMID:17084503

  1. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  2. Chemical, physical, structural and morphological characterization of the electric arc furnace dust.

    Science.gov (United States)

    Machado, Janaína G M S; Brehm, Feliciane Andrade; Moraes, Carlos Alberto Mendes; Santos, Carlos Alberto Dos; Vilela, Antônio Cezar Faria; Cunha, João Batista Marimon da

    2006-08-25

    Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Mössbauer spectroscopy. By XRD the following phases were detected: ZnFe(2)O(4), Fe(3)O(4), MgFe(2)O(4), FeCr(2)O (4), Ca(0.15)Fe(2.85)O(4), MgO, Mn(3)O(4), SiO(2) and ZnO. On the other hand, the phases detected by Mössbauer spectroscopy were: ZnFe(2)O(4), Fe(3)O(4), Ca(0.15)Fe(2.85)O(4) and FeCr(2)O(4). Magnesium ferrite (MgFe(2)O(4)), observed in the XRD pattern as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  3. Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  4. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  5. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A. [Department of Mining Engineering, Queen' s University Kingston, Ontario K7L-3N6 (Canada)], E-mail: pickles-c@mine.queensu.ca

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO{sub 2}, 11.200% CaCO{sub 3}, 8.830% CaO.Fe{sub 2}O{sub 3}, 7.840% Fe{sub 3}O{sub 4}, 3.770% PbO, 38.150% ZnFe{sub 2}O{sub 4} and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (log {beta}) as follows. for zinc {beta}{sub Zn/Fe}=(X{sub Zn{sub g}})/(X{sub Fe{sub m}}) (Y{sub Fe{sub o}})/(Y{sub Zn{sub o}}) for lead {beta}{sub Pb/Fe}=(X{sub Pb{sub g}})/(X{sub Fe{sub m}}) (Y{sub Fe{sub o}})/(Y{sub Pb{sub o+1}}) where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873 K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results.

  6. Recycling of electric arc furnace dust; Reciclagem de poeira de aciaria eletrica

    Energy Technology Data Exchange (ETDEWEB)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de, E-mail: vicente@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica

    2010-07-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  7. Microwave treatment of electric arc furnace dust with PVC: dielectric characterization and pyrolysis-leaching.

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Kingman, Sam; Al-Makhadmah, Leema; Hamilton, Ian E

    2014-06-15

    Microwave treatment of electric arc furnace dust (EAFD) with poly(vinyl chloride) (PVC) was studied in this work. A comprehensive characterization of the dust as well as assessing the suitability of using the thermal de-chlorination of the common plastic (PVC) under inert atmosphere was carried out to assess the possibility of Zn and other heavy metals extraction (Pb and Cd) from EAFD. The dielectric and thermal properties of EAFD, PVC and their mixtures were measured. Once combined and heated the metal oxides present in the dust reacted with HCl released from PVC during thermal de-chlorination, forming metal chlorides which were subsequently recovered by leaching with water. It was found that zinc chloride could be almost completely recovered in the leaching stage, with the overall recovery of Zn reaching 97% when the EAFD:PVC ratio was 1:2. The investigation highlighted that franklinite, the most refractory mineral to leaching, was completely destroyed. The leaching residue was found to compose mainly of magnetite and hematite.

  8. Microwave treatment of electric arc furnace dust with PVC: dielectric characterization and pyrolysis-leaching.

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Kingman, Sam; Al-Makhadmah, Leema; Hamilton, Ian E

    2014-06-15

    Microwave treatment of electric arc furnace dust (EAFD) with poly(vinyl chloride) (PVC) was studied in this work. A comprehensive characterization of the dust as well as assessing the suitability of using the thermal de-chlorination of the common plastic (PVC) under inert atmosphere was carried out to assess the possibility of Zn and other heavy metals extraction (Pb and Cd) from EAFD. The dielectric and thermal properties of EAFD, PVC and their mixtures were measured. Once combined and heated the metal oxides present in the dust reacted with HCl released from PVC during thermal de-chlorination, forming metal chlorides which were subsequently recovered by leaching with water. It was found that zinc chloride could be almost completely recovered in the leaching stage, with the overall recovery of Zn reaching 97% when the EAFD:PVC ratio was 1:2. The investigation highlighted that franklinite, the most refractory mineral to leaching, was completely destroyed. The leaching residue was found to compose mainly of magnetite and hematite. PMID:24769846

  9. Modeling of zinc solubility in stabilized/solidified electric arc furnace dust.

    Science.gov (United States)

    Fernández-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

    2007-06-18

    Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data.

  10. Turning waste into valuable resource: potential of electric arc furnace dust as photocatalytic material.

    Science.gov (United States)

    Sapiña, M; Jimenez-Relinque, E; Castellote, M

    2014-10-01

    This paper explores the potential of a hazardous waste of difficult management, electric arc furnace dust (EAFD), as photocatalytic material. Starting from a real waste coming from a Spanish steel factory, chemical, mineralogical, and optical characterizations have been carried out. Direct trials on EAFD and mortar containing this waste have been performed to evaluate its potential as photocatalyst itself and within a cementitious material. The analysis of photocatalytic properties has been done by two different methods: degradation of NO x and degradation of rhodamine (RhB). As a result, it can be said that EAFD exhibited photocatalytic activity for both configurations with UV and visible light, having the mortar enhanced photocatalytic activity for NO x with respect to the EAFD itself. Additionally, in direct trials on the EAFD, it has been able to degrade RhB even in the dark, which has been attributed to transfer of electrons between the adsorbed RhB and the conduction band of some oxides in the dust.

  11. Behavior of Zn and Fe Content in Electric Arc Furnace Dust as Submitted to Chlorination Methods

    Science.gov (United States)

    Santos, Felipe; Brocchi, Eduardo; Araújo, Victor; Souza, Rodrigo

    2015-08-01

    This work covers initially a general thermodynamics assessment regarding the zinc ferrite (ZnFe2O4) behavior toward direct and reducing chlorination. Then, the use of alternative chlorination agents were also theoretically appreciated, before a set of experiments has been carried out with industrial residue (electric arc furnace dust). Besides identifying zinc ferrite (95.4 pct), the XRD analysis indicated the presence of ZnO (4.6 pct). Therefore, the main objective of the present work is related to a theoretical (thermodynamics) and experimental (kinetics) evaluation of the mentioned residue chemical behavior as submitted to chlorination methods. Several characterization methods were used, such as X-ray diffraction, scanning electron microscopy, X-ray fluorescence, mass spectroscopy (ICP-MS), and energy-dispersive X-ray spectroscopy (EDS). It was observed that zinc was present, mostly, in the form of zinc ferrite (franklinite). The thermodynamics study revealed that Zn has a more susceptible behavior regarding the oxides conversion into chlorides. However, this tendency is not necessarily associated with a selective reaction, as showed for the chlorination in the presence of carbon, as both iron and zinc chlorides formation is feasible. The experimental results have indicated that some reaction systems can be further studied in order to identify operational conditions that enable selective formations. So, it was observed that for the calcium chloride reaction conducted at 1273 K (1000 °C) for 30 minutes, the iron content in the residue slightly increases (with 15 pct removal), whereas the zinc content decreases from 20 to 12 pct (53 pct removal), suggesting complementary studies where this possible selectivity could be even more determinant. Such results have also indicated that the direct action of chlorine at 1073 K (800 °C) allowed complete removal of zinc, followed by conversion in the order of 40 pct in iron. Therefore, a complementary investigation over

  12. In vitro assessment of genotoxic effects of electric arc furnace dust on human lymphocytes using the alkaline comet assay.

    Science.gov (United States)

    Garaj-Vrhovac, Vera; Orescanin, Visnja; Ruk, Damir; Gajski, Goran

    2009-02-15

    In vitro genotoxic effects of leachates of electric arc furnace dust (EAFD) on human peripheral lymphocytes, assessed prior and following the treatment with a strong alkaline solution were investigated using the alkaline comet assay. Prior and following the treatment, lymphocytes were incubated with leachate of EAFD for 6 and 24 hours at 37 degrees C. Negative controls were also included. Mean values of the tail lengths established in the samples treated with the leachate stemming from the original dust for 6 and 24 hours, were 15.70 microm and 16.78 microm, respectively, as compared to 12.33 microm found in the control sample. Slight, but significant increase in the tail length was also found with the dust treated with a strong alkaline solution (13.37 microm and 13.60 microm). In case of high heavy metal concentrations (the extract of the original furnace dust), the incubation period was revealed to be of significance as well. The obtained results lead to the conclusion that alkaline comet assay could be used as a rapid, sensitive and low-cost tool when assessing genotoxicity of various waste materials, such as leachates of the electric arc furnace dust.

  13. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  14. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    Science.gov (United States)

    Laforest, Guylaine; Duchesne, Josée

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL.

  15. Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

    Science.gov (United States)

    Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

    2016-01-01

    In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work.

  16. Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

    Science.gov (United States)

    Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

    2016-01-01

    In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work. PMID:26433358

  17. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD): part I: Characterization and leaching by diluted sulphuric acid.

    Science.gov (United States)

    Oustadakis, P; Tsakiridis, P E; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues.

  18. Long and short-term performance of a stabilized/solidified electric arc furnace dust.

    Science.gov (United States)

    Pereira, C Fernández; Galiano, Y Luna; Rodríguez-Piñero, M A; Parapar, J Vale

    2007-09-30

    The application of class F fly ash, cement and lime to the Stabilization/Solidification (S/S) of electric arc furnace dust containing hazardous metals such as Zn, Pb, Cd, and Cr is described. The aim of the study was to determine the influence of the setting conditions during the S/S treatment and to know the behaviour of an aged solidified and stabilized waste. In order to determine the efficiency attained by the S/S process, USEPA TCLP, and other leaching tests have been accomplished. In addition, the compressive strength of the solidified waste at different times has been determined. In order to study the influence of the environmental conditions in which setting occurs, experiments were carried out with samples of the same composition, under different setting conditions: laboratory environment, stove at a temperature of 40-60 degrees C and setting in a hermetically sealed plastic bag at room temperature. All the samples were subjected to the TCLP test at 28 days, and the metal content of the resulting leachates was analysed. The results show that in some cases the setting conditions of the mixtures have a noticeable influence on the characteristics of the leachate. The evolution with time of some S/S solids, one month after their manufacture and more than 9 years after that has also been evaluated, by means of their leaching behaviour. The results obtained in this work have shown, in all the laboratory cured samples that the leachate pH decrease in the course of time, and consequently the leaching behaviour is in general worse. This could be due to the carbonation of the S/S solid and the subsequent loss of alkalinity.

  19. Characterization of electric arc furnace dust aiming reuse; Caracterizacao da poeira de aciaria eletrica visando o seu reaproveitamento

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, F.F.; Oliveira, E.B.G.; Oliveira, J.R. de, E-mail: fgrillo@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Telles, V.B.; Tenorio, J.A.S. [Universidade de Sao Paulo (USP), SP (Brazil)

    2010-07-01

    This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 {mu}m). The XRD has presented compounds such as ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, ZnO e SiO{sub 2}. This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

  20. Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

    Directory of Open Access Journals (Sweden)

    Ranitović M.

    2014-01-01

    Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  1. A novel hydrothermal method for zinc extraction and separation from zinc ferrite and electric arc furnace dust

    Science.gov (United States)

    Wang, Hui-gang; Li, Yang; Gao, Jian-ming; Zhang, Mei; Guo, Min

    2016-02-01

    A novel hydrothermal process was developed to extract zinc from pure zinc ferrite (ZnFe2O4) nanopowder and zinc-containing electric arc furnace (EAF) dust using hexahydrated ferric chloride (FeCl3·6H2O) as a decomposing agent. The effects of solid FeCl3·6H2O to ZnFe2O4 ratio by mass ( R F/Z), hydrothermal reaction temperature, and time on zinc extraction were systematically investigated. In the results, when the hydrothermal reaction is conducted at 150°C for 2 h with R F/Z of 15:20, the efficiency of zinc extraction from ZnFe2O4 reaches 97.2%, and the concentration of ferric ions (Fe3+) in the leaching solution is nearly zero, indicating a high selectivity for zinc. In addition, the zinc extraction efficiency from the EAF dust reaches 94.5% in the case of the hydrothermal reaction performed at 200°C for 10 h with the solid FeCl3·6H2O to EAF dust ratio by mass ( R F/EAF dust) of 15:10. Zinc and iron separation is achieved by adjusting the pH value of the leaching solution according to the different precipitation pH values of metal hydroxides.

  2. 30 t电炉烟气治理改造工程实践%Practice for collecting and cleaning gas & dust of 30 t electric arc furnace

    Institute of Scientific and Technical Information of China (English)

    刘石虹; 惠文武; 黄冬梅

    2001-01-01

    叙述了新的除尘方法在石钢公司电炉烟气治理上的应用,达到了减少空气污染及粉尘回收利用的目的。%A new method of collecting and cleaning gas and dust for 30 telectric arc furnace was described.The purposes of air environment pollution reduction,the resources recovery and the reuse were acheived.

  3. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD). Part II: Downstream processing and zinc recovery by electrowinning.

    Science.gov (United States)

    Tsakiridis, P E; Oustadakis, P; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The characterization and the agitation leaching of electric arc furnace dust (EAFD) by diluted sulphuric acid have been studied in Part I, as a separate article. The aim of the present research work (Part II) is the development of a purification process of the leach liquor for the recovery of high-purity zinc by electrowinning. The proposed hydrometallurgical process consists of the following four (4) unit operations: (1) Removal of iron as easily filterable crystalline basic sulphate salt of the jarosite type, at atmospheric pressure, by chemical precipitation at pH: 3.5 and 95 degrees C. (2) Zinc solvent extraction by Cyanex 272 at pH: 3.5, T: 40 degrees C, with 25% extractant concentration. (3) Stripping of the loaded organic phase by zinc spent electrolyte (62.5 g/L Zn(2+)) at T: 40 degrees C with diluted H(2)SO(4) (3 mol/L). (4) Zinc electrowinning from sulphate solutions (at 38 degrees C) using Al as cathode and Pb as anode. The acidity of the electrolyte was fixed at 180 g/L H(2)SO(4), while the current density was kept constant at 500 A/m(2).

  4. Inertization of pyrite cinders and co-inertization with electric arc furnace flue dusts by pyroconsolidation at solid state.

    Science.gov (United States)

    Viñals, J; Balart, M J; Roca, A

    2002-01-01

    The viability of a pyroconsolidation process to render pyrite cinders inert and to co-inert pyrite cinders with a hazardous polymetallic residue such as electric arc furnace flue dusts (EAF) containing Pb, Cu, Zn, As, Cr, Ni and Mo were investigated. The effects of pyroconsolidation temperature (800-1200 degrees C), milling pyrite cinders and additions of both CaO and EAF on the resulting microstructure of the pellets were determined. The microstructural changes were then compared with the results of the standard leaching tests. Full inertization of pyrite cinders was achieved after milling to < 100 micron followed by a pelletization and pyroconsolidation process at a temperature of 1200 degrees C. This process also allows co-inertization of pyrite cinders with controlled additions of EAF (up to approximately to 10%). Following pyroconsolidation at 1200 degrees C, the metallic elements were inert components in the four main phases: traces of Cr in hematite; Cr, Cu, Zn and Ni in spinel-phase; traces of Cr and Zn in calcium ferrites; and Pb and traces of Cu, Zn and Ba in K-Ca-Al-Fe glassy silicate.

  5. Solidification/stabilization of electric arc furnace dust using coal fly ash. Analysis of the stabilization process.

    Science.gov (United States)

    Pereira, C F; Rodríguez-Piñero, M; Vale, J

    2001-03-30

    In this paper, the stabilization of electric arc furnace (EAF) dust containing hazardous metals such as Pb, Cd, Cr or Zn is described. The treatment involves a waste solidification/stabilization (S/S) process, using coal fly ash as the fundamental raw material and main binder. The article also contains a brief review of the most important recent publications related to the use of fly ash as S/S agents. The efficacy of the process has been evaluated mainly through leaching tests on the solidified products and compliance with some imposed leachate limits. The concentration of metals leaching from the S/S products was strongly leachate pH dependent; thus, the final pH of the leachate is the most important variable in reaching the limits and, therefore, in meeting the stabilization goals. In this study, the dependence relationship between the leachate pH and the concentrations of metals in the leachate are analyzed; in some cases, this allows us to estimate the speciation of contaminants in the S/S solids and to understand the mechanism responsible for reduced leachability of heavy metals from solidified wastes.

  6. Citotoxicity status of electroplating wastewater prior/after neutralization/purification with alkaline solid residue of electric arc furnace dust.

    Science.gov (United States)

    Orescanin, Visnja; Kopjar, Nevenka; Durgo, Ksenija; Elez, Loris; Gustek, Stefica Findri; Colic, Jasna Franekic

    2009-02-15

    Toxicological safety of new procedure for the neutralisation/purification of wastewater originated from zinc plating facility was investigated. Wastewater was treated with alkaline solid residue-by-product of zinc recovery from electric arc furnace dust. For determination of cytotoxic potential of untreated and purified wastewater MTT test on HEp2 (human laryngeal carcinoma) and HeLa (human cervical carcinoma) cells lines and alkaline comet assay on human leukocytes were used. Then 100% of the sample as well as different dilutions were tested. Compared to negative control 100, 75 and 50% of the sample of untreated wastewater significantly decreased survival of both HEp2 and HeLa cell lines. In the presence of undiluted sample survival percentage of HeLa and HEp2 cells were only 2.3 and 0.3% respectively. Only undiluted purified wastewater showed slight but insignificant decrease of the survival of both cell lines. Even 0.5% of the sample of original electroplating wastewater exhibited significantly higher value of all comet assay parameters compared to negative control. There was no significant difference between negative control and purified wastewater for any of comet assay parameters. Significantly lower level of primary DNA damage recorded after treatment with purified water, even comparable with negative control, confirmed effectiveness of the purification process.

  7. Application of alkaline solid residue of electric arc furnace dust for neutralization/purification of electroplating wastewaters.

    Science.gov (United States)

    Elez, Loris; Orescanin, Visnja; Sofilic, Tahir; Mikulic, Nenad; Ruk, Damir

    2008-10-01

    The purpose of this work was development of an appropriate procedure for the neutralization/purification of electroplating wastewater (EWW) with alkaline solid residue (ASR) by-product of the alkaline extraction of zinc and lead from electric arc furnace dust (EAFD). Removal efficiency of ASR at optimum purification conditions (pH 8 and mixing time; 20 minutes) for the elements Pb, Cr (VI), Cr (III), Fe, Ni, Cu and Zn were 94.92%, 97.58%, 99.59%, 99.48%, 97.25% and 99.97%, respectively. The concentrations of all elements in the purified wastewater were significantly lower in relation to the upper permissible limit for wastewaters suitable for discharge into the environment. The remaining waste mud was regenerated in the strong alkaline medium and successfully applied once again for the neutralization/purification of EWW. Removal efficiencies of heavy metals accomplished with regenerated waste mud were comparable to these achieved by original ASR. Elemental concentrations in the leachates of the waste mud were in accordance with regulated values.

  8. Utilization of Electric Arc Furnace Dust as raw material for the production of ceramic and concrete building products.

    Science.gov (United States)

    Sikalidis, Constantine; Mitrakas, Manassis

    2006-01-01

    The up to 20 wt% addition of the Electric Arc Furnace Dust (EAFD) hazardous waste on the properties of extruded clay-based ceramic building products fired at various temperatures (850 to 1050 degrees C), as well as of dolomite-concrete products was investigated. Chemical, mineralogical and particle size distribution analyses were performed in order to characterize the used EAFD. The results showed that the ceramic specimens prepared had water absorption, firing shrinkage, apparent density, mechanical strength, colour and leaching behaviour within accepted limits. Addition of 7.5 to 15 wt% EAFD presented improved properties, while 20 wt% seems to be the upper limit. Dolomite-concrete specimens were prepared by vibration and press-forming of mixtures containing cement, sand, dolomite, EAFD and water. Modulus of rupture values were significantly increased by the addition of EAFD. The leaching tests showed stabilization of all toxic metals within the sintered ceramic structure, while the leaching behaviour of lead in dolomite-concrete products needs further detailed study.

  9. Radioactively contaminated electric arc furnace dust as an addition to the immobilization mortar in low- and medium-activity repositories.

    Science.gov (United States)

    Castellote, Marta; Menéndez, Esperanza; Andrade, Carmen; Zuloaga, Pablo; Navarro, Mariano; Ordóñez, Manuel

    2004-05-15

    Electric arc furnace dust (EAFD), generated by the steel-making industry, is in itself an intrinsic hazardous waste; however, the case may also be that scrap used in the process is accidentally contaminated by radioactive elements such as cesium. In this case the resulting EAFD is to be handled as radioactive waste, being duly confined in low- and medium-activity repositories (LMAR). What this paper studies is the reliability of using this radioactive EAFD as an addition in the immobilization mortar of the containers of the LMAR, that is, from the point of view of the durability. Different mixes of mortar containing different percentages of EAFD have been subjected to flexural and compressive strength, initial and final setting time, XRD study, total porosity and pore size distribution, determination of the chloride diffusion coefficient, dimensional stability tests, hydration heat, workability of the fresh mix, and leaching behavior. What is deduced from the results is that for the conditions used in this research, (cement + sand) can be replaced by EAFD upto a ratio [EAFD/(cement + EAFD)] of 46% in the immobilization mortar of LMAR, apparently without any loss in the long-term durability properties of the mortar.

  10. A two-stage metal valorisation process from electric arc furnace dust (EAFD

    Directory of Open Access Journals (Sweden)

    H. Issa

    2016-04-01

    Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

  11. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  12. Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

    Energy Technology Data Exchange (ETDEWEB)

    Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

  13. Stabilization and solidification of electric arc furnace dust originating from steel industry by using low grade MgO

    Directory of Open Access Journals (Sweden)

    Bayraktar Ahmet Can

    2015-12-01

    Full Text Available In this study, solidification/stabilization (S/S of electric arc furnace dust (EAFD which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.

  14. Hydrometallurgical recovery of zinc and lead from electric arc furnace dust using mononitrilotriacetate anion and hexahydrated ferric chloride.

    Science.gov (United States)

    Leclerc, Nathalie; Meux, Eric; Lecuire, Jean Marie

    2002-04-26

    The purpose of this work was to study the feasibility at laboratory-scale of a new hydrometallurgical process for treating electric arc furnace dusts (EAFD). The proposed process is intended to extract zinc and lead from EAFD without destroying the iron oxides matrix. So, this material can be recycled by the steel industry. Independently of the origin of the samples, major mineralogical forms present in these wastes are Fe3O4, ZnO, ZnFe2O4 and PbOHCl. The proposed process consists of a hydrometallurgical treatment of wastes based on selective leaching of zinc and lead. Initially, a leaching is carried out utilizing a chelating agent, nitrilotriacetate anion (NTA3-), as the protonated form HNTA2-. Treatment of five EAFD samples for an hour at room temperature with a molar solution of reagent results in total leaching of the ZnO. In all cases the solubilized iron does not exceed 3 wt.%. The recovery of zinc and lead is performed by precipitation of metallic sulfides with a solution of Na2S4 sodium tetrasulfide 2M. These metallic sulfides can be used as metallurgical raw materials and the chelating reagent can be reused in the process after pH adjustment. The results of the normalized leaching test AFNOR X31-210 conducted on the leaching residues, shows that all the samples meet acceptance thresholds for hazardous wastes landfill. However, the residues contain a considerable amount of zinc as ZnFe2O4. The extraction of the zinc element requires the destruction of the ferrite structure. In this process, ZnFe2O4 is treated by FeCl3.6H2O. The reaction consists in a particle O2-/Cl- exchange allowing the recovery of zinc as ZnCl2 and iron as hematite Fe2O3. The separation of these products is accomplished by simple aqueous leaching. All of the zinc is extracted in a 8h treatment at 150 degrees C with a molar ratio FeCl3.6H2O/ZnFe2O4 equal to 10. Ultimate solid residues, which have been concentrated in iron, can be oriented towards the steel industry.

  15. Chemical characterization of dust particles recovered from bag filters of electric arc furnaces for steelmaking: some factors influencing the formation of hexachlorobenzene.

    Science.gov (United States)

    Tsubouchi, Naoto; Hashimoto, Hiroyuki; Ohtaka, Noriaki; Ohtsuka, Yasuo

    2010-11-15

    To make clear some factors controlling the formation of hexachlorobenzene (HCB) in the process of electric arc furnace (EAF) steelmaking, six dust samples recovered from different bag filters in commercial EAF steelmaking plants have been characterized with XRD, SEM-EPMA, XPS and temperature-programmed desorption (TPD) techniques. These dust samples contain 1.9-8.0 mass% of chlorine element, and the XPS and TPD measurements exhibit that the Cl is enriched at the dust surface and composed of the inorganic and organic functionalities, part of the Cl being evolved as HCl in the temperature region of flue gas treatment. All of the samples also include 2.1-6.4 mass% of carbon element, and some of the C can release CO(2) in the TPD up to 300°C to form active carbon sites. The number is related closely to HCB concentration of each dust. Further, it is suggested that the Zn present in the samples consists of ZnFe(2)O(4), ZnO and surface ZnCO(3), and the dust with a larger content of the ZnCO(3) has a higher concentration of HCB. It is possible that HCB formation occurs via gas-solid-solid interactions among gaseous Cl-containing compounds in flue gas, active carbon sites and surface Zn-species produced in exhaust ducts and bag filters.

  16. Extraction of Zinc from Electric Arc Furnace Dust by Alkaline Leaching Followed by Fusion of the Leaching Residue with Caustic Soda

    Institute of Scientific and Technical Information of China (English)

    赵由才; R.Stanforth

    2004-01-01

    Extractability of zinc from two types of electric arc furnace (EAF) dusts containing 24.8% and 16.8% of zinc respectively (denoted as Sample A and Sample B) were tested using direct alkaline leaching followed by fusion of the resulting leaching residues with caustic soda. The experimental results show that the extraction of zinc is heavily dependent on the contents of iron in the dusts. The higher iron content, the lower extraction of zinc is obtained. 53% and 38% of zinc can be extracted when both dusts were directly contacted with 5mol·L-1 NaOH solution for 42h. The remaining zinc left in the leaching residues, which supposed to be present as zinc ferrites, can be further leached when the residues were fused with caustic soda. Quantitative extraction of zinc can be obtained from the leaching residue of Sample A while only 85% from Sample B. The extractability of zinc from dusts wit hvarious contents of iron is compared. The production flowsheet for zinc from the dusts using the process proposed is discussed.

  17. Acoustic characteristics of electric arc furnaces

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, A. V.; Ognev, A. M.

    2016-06-01

    A mathematical model is constructed to describe the appearance and development of the noise characteristics of superpower electric arc furnaces. The noise formation is shown to be related to the pulsation of the axial plasma flows in arc discharges because of the electrodynamic pressure oscillations caused by the interaction of the self-magnetic field with the current passing in an arc. The pressure in the arc axis changes at a frequency of 100 Hz at the maximum operating pressure of 66 kPa for an arc current of 80 kA. The main ac arc sound frequencies are multiples of 100 Hz, which is supported in the practice of operation of electric arc furnaces. The sound intensity in the furnace laboratory reaches 160 dB and is decreased to 115-120 dB in the working furnace area due to shielding by the furnace jacket, the molten metal, and the molten slag. The appropriateness of increasing the hermetic sealing of electric furnaces and creating furnaces operating at low currents and high transformer voltages is corroborated.

  18. On the distribution and bonding environment of Zn and Fe in glasses containing electric arc furnace dust: a mu-XAFS and mu-XRF study.

    Science.gov (United States)

    Pinakidou, F; Katsikini, M; Paloura, E C; Kavouras, P; Kehagias, Th; Komninou, Ph; Karakostas, Th; Erko, A

    2007-04-01

    We apply synchrotron radiation assisted X-ray fluorescence (SR-XRF), SR-XRF mapping as well as micro- and conventional X-ray absorption fine structure (mu-XAFS and XAFS) spectroscopies in order to study the bonding environment of Fe and Zn in vitrified samples that contain electric arc furnace dust from metal processing industries. The samples are studied in the as-cast state as well as after annealing at 900 degrees C. The SR-XRF results demonstrate that annealing does not induce any significant changes in the distribution of either Fe or Zn, in both the as-cast and annealed glasses. The mu-XAFS spectra recorded at the Fe-K and Zn-K edges reveal that the structural role of both Fe and Zn remains unaffected by the annealing procedure. More specifically, Fe forms both FeO(6) and FeO(4) polyhedra, i.e. acts as an intermediate oxide while Zn occupies tetrahedral sites.

  19. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  20. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  1. MODELING PARAMETERS OF ARC OF ELECTRIC ARC FURNACE

    Directory of Open Access Journals (Sweden)

    R.N. Khrestin

    2015-08-01

    Full Text Available Purpose. The aim is to build a mathematical model of the electric arc of arc furnace (EAF. The model should clearly show the relationship between the main parameters of the arc. These parameters determine the properties of the arc and the possibility of optimization of melting mode. Methodology. We have built a fairly simple model of the arc, which satisfies the above requirements. The model is designed for the analysis of electromagnetic processes arc of varying length. We have compared the results obtained when testing the model with the results obtained on actual furnaces. Results. During melting in real chipboard under the influence of changes in temperature changes its properties arc plasma. The proposed model takes into account these changes. Adjusting the length of the arc is the main way to regulate the mode of smelting chipboard. The arc length is controlled by the movement of the drive electrode. The model reflects the dynamic changes in the parameters of the arc when changing her length. We got the dynamic current-voltage characteristics (CVC of the arc for the different stages of melting. We got the arc voltage waveform and identified criteria by which possible identified stage of smelting. Originality. In contrast to the previously known models, this model clearly shows the relationship between the main parameters of the arc EAF: arc voltage Ud, amperage arc id and length arc d. Comparison of the simulation results and experimental data obtained from real particleboard showed the adequacy of the constructed model. It was found that character of change of magnitude Md, helps determine the stage of melting. Practical value. It turned out that the model can be used to simulate smelting in EAF any capacity. Thus, when designing the system of control mechanism for moving the electrode, the model takes into account changes in the parameters of the arc and it can significantly reduce electrode material consumption and energy consumption

  2. Waste and dust utilisation in shaft furnaces

    OpenAIRE

    Senk, D.; Babich, A.; Gudenau, H. W.

    2005-01-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC) has been studied when injecting into shaft furnaces. Following sha...

  3. New developments in electric arc furnace technologies

    Energy Technology Data Exchange (ETDEWEB)

    Samuelsson, P. [Danieli Centrome, France (France)

    1997-04-01

    Technologies are described for the flexible operation of electric arc furnaces combining various energy sources and for the improvement of the electrical behaviour of the furnace. The main part of the article deals with the post-combustion process, as a means of reducing the energy consumption and increasing the furnace productivity. The energy yield from post-combustion is evaluated and compared to operational results. Oxidizing reactions as energy source are discussed. The energy yield for post-combustion is evaluated with data from four furnaces in operation. The energy yield from post-combustion ranges from 4 to 2 kWh per Nm{sup 3} of oxygen representing a range of 4 to 18 Nm{sup 3} oxygen injected for post-combustion. (author) 2 refs.

  4. Arc deflection model and arc direction control for DC arc furnace

    Institute of Scientific and Technical Information of China (English)

    Liping Wei; Huang Zhou; Huade Li; Yuanhang Zhou

    2004-01-01

    Based on the analysis of three-dimensional power conductor for DC arc furnace, the electric arc deflection model was set up and the control system of the arc direction was configured. According to the bus bar distribution at the bottom electrodes cooled by water, the arc direction control principle and its configuration were described. The simulation results show that the control system can restrain the electric arc deflection and control the arc direction.

  5. Electric arc furnace models for flicker study

    Directory of Open Access Journals (Sweden)

    Catalina González Castaño

    2016-06-01

    Full Text Available Objective: The aim of this paper is to evaluate voltage fluctuations or flicker of two electric arc furnace models through comparison with real data.Method: The first proposed model is founded on the energy conservation principle, which generates a non-linear differential equation modelling the electric arc voltage – current characteristics. Voltage fluctuations are generated using a chaotic circuit that modulates the amplitude of arc voltage. The second model is based on the empirical relationship between the arc diameter or length as well as voltage and electrical current on the arc. Voltage fluctuations are considered adding a random signal in the arc length. Both models are implemented in PSCADTM.Results: The results of both models are compared with real data taken at the most critical stage of the operation of the furnace, and they show that the model based on energy conservation has a lower average mean square error in the voltages and currents 5.6 V and 1.7 kA against 27,2 V y 3.38 kA obtained with the second model.Conclusions: Both models consider the nonlinearity and random behavior present in this type of load, validating their inclusion in computer models of electric power systems.

  6. First d. c. arc furnace for steelmaking in the world

    Energy Technology Data Exchange (ETDEWEB)

    1982-09-06

    On June 25, 1982, a prototype d.c. arc furnace with a capacity of 12 t started trial operation at the Kreuztal-Buschhuetten steel foundry of Messrs. SMS Schloemann-Siemag AG, after its operating capability had been tested with same test charges. It is the world's first d.c. arc furnace to be operated in a production plant. The furnaces constructed so far were experimental furnaces, operated periodically for research purposes.

  7. Danarc technology for electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Samuelsson, P.; Gensini, G.; Mavridis [Danieli Centro Met, Buttrio (Italy)

    1995-06-01

    Danarc electric arc furnace technology combines high-impedance technology with bottom tuyeres for oxygen and carbon injection. Together with lance injection and wall burners for both conventional operation and post-combustion, the concept provides full flexibility in the choice of energy sources. The basic philosophy of the concept is to have efficient systems for the supply of both electrical and alternative energy. Operational results from a Danarc furnace at Ferriere Nord show that it is possible to inject high specific amounts of oxygen and carbon as a substitute for electrical energy. The electrical power supply with a fixed or saturable reactor is beneficial because of the high voltage and low current operation. High-impedance operation results in low electrode consumption, reduced electrical losses and a reduction of the supply network disturbance, ie, flicker.

  8. Arsenic immobilization of Teniente furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Ichimura, R. [Japan Oil, Gas, and Metals National Corp., Kawasaki (Japan); Tateiwa, H. [Mitsui Mining and Smelting Co. Ltd., Saitama (Japan); Almendares, C. [Centro de Investigacion Minera y Metalurgica, Santiago (Chile); Sanchez, G. [CODELCO, Santiago (Chile). Division Ventanas

    2007-07-01

    A 5-year joint Japanese-Chilean project to modify the treatment of furnace dust from a converter in Chile producing harmful amounts of arsenic and lead was described. A pilot plant was constructed to evaluate the method's commercialization potential. Flue dust was recovered by a dust collector installed to capture suspended dust generated by the smelting furnace. Arsenic content was approximately 15 per cent. Ninety per cent of the arsenic was then liquidated to lixivia and dissolved by leaching flue dust with sulphuric acid. The leaching rate decreased when flue dust had a high content of residual sulfide ore. A flotation device was then incorporated in the treatment process in order to increase the copper recovery rate. A solvent recovery process was then adopted to recover the copper and zinc contained in the solution after the arsenic recovery. An economic evaluation of the process indicated that efforts should be made to improve the efficiency of the dust treatment method. 5 refs., 6 tabs., 10 figs.

  9. Artificial neural networks in predicting current in electric arc furnaces

    Science.gov (United States)

    Panoiu, M.; Panoiu, C.; Iordan, A.; Ghiormez, L.

    2014-03-01

    The paper presents a study of the possibility of using artificial neural networks for the prediction of the current and the voltage of Electric Arc Furnaces. Multi-layer perceptron and radial based functions Artificial Neural Networks implemented in Matlab were used. The study is based on measured data items from an Electric Arc Furnace in an industrial plant in Romania.

  10. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  11. Electric arc in three-phase metallurgical furnaces

    Science.gov (United States)

    Vorob'ev, V. P.

    2013-12-01

    The theoretical and practical assumptions relative to the studies of electric arcs in steel-melting furnaces presented in journal Electrometallurgiya in 2011-2012 are subjected to a critical analysis. Based on classical concepts and the author experiments, the concept is presented regarding to the phases of the state and parameters of arc discharge in the ac electromagnetic field of a three-phase system. Industrial methods of eliminating the injurious effect of flash arc on furnace lining and the furnace efficiency are considered.

  12. High Alumina Refractory Bricks for Electric Arc Furnace Roofs

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the sort, technical requirement, test method, inspection rules, marking, packing, transportation, storage and quality certification of high alumina refractory bricks for electric arc furnace roofs.

  13. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  14. Energy Balance in DC Arc Plasma Melting Furnace

    Science.gov (United States)

    Zhao, Peng; Meng, Yuedong; Yu, Xinyao; Chen, Longwei; Jiang, Yiman; Ni, Guohua; Chen, Mingzhou

    2009-04-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  15. Energy Balance in DC Arc Plasma Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Peng; MENG Yuedong; YU Xinyao; CHEN Longwei; JIANG Yiman; NI Guohua; CHEN Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example,the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  16. Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both of point and area sources of an electric-arc furnace-dust treatment plant and their impacts to the vicinity environments.

    Science.gov (United States)

    Yu, Kuei-Min; Lee, Wen-Jhy; Tsai, Perng-Jy; Fang, Kenneth; Lin, Mark

    2010-08-01

    This study was set out to investigate emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both the stack (i.e., point source) and plant fugitives (i.e., area source) of an electric-arc furnace-dust treatment plant (EAFDTP) and their impact to the vicinity environments. The emission rate of the point source (2,360 ng I-TEQh(-1)) was determined directly by measuring PCDD/F concentrations of the stack flue gas. The emission rate of the area source (1,080 ng I-TEQ m(-2)h(-1)) was estimated by using the Industrial Sources Complex Short-Term (ISCST3) model based on concentrations measured at the downwind side of the plant. The mean emission factors of 785 and 893 ng I-TEQ ton(-1) ZnO were found for the point and area source, respectively. The above results suggest that the area source accounted for more than 50% of total PCDD/F emissions for the selected EAFDTP. The contribution of the point source to the atmospheric PCDD/F concentrations of the upwind site and downwind site of the EAFDTP were 0 and 0.27 fg I-TEQ Nm(-3), respectively. The contributions of the area source were 0.020 and 3.3 fg I-TEQ Nm(-3), respectively. The total contribution of the selected EAFDTP (including both the point and area sources) to the concentrations in both upwind and downwind side vicinities were all less than 10%. Finally, the impact of PCDD/F emissions from the selected EAFDTP to the vicinity atmospheric environments was discussed in the present study.

  17. Direct Current Electric Arc-Electroslag Ladle Furnace

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to solve the high consumption problem of small capacity ladle furnace (LF), the operation principle and control method of the DC arc and electroslag heating ladle furnace are introduced. With only one arcing electrode, the distance between the arc and the wall of ladle is enlarged, and consequently the consumption of the ladle refractory is decreased. In the invention, a signal electrode is embedded in the refractory lining of the ladle, which contacts directly with the liquid steel and the ladle shell. Two graphite anode ends are submerged in the slag layer. The signal electrode is used as voltage reference during refining process. The electroslag voltage between anode end and liquid steel is applied to control the depth of anode end in the slag layer during the refining process with this ladle furnace.

  18. Transient Temperature Analysis for Industrial AC Arc Furnace Bottom

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdal1; Murat Tun(c)

    2004-01-01

    Heat losses from the furnaces depend on the design and size. The surface heat loss from the bottom of an industrial AC electric arc furnace (EAF) possesses an important fraction of overall losses. So in this study the transient temperature variation at the bottom of the EAF was investigated. The transient temperature analysis was carried out using MATLAB computer program. T=T(r, t) for different bottom lining layers was depicted.

  19. Electromagnetic processes in the laboratory of superpower electric arc furnaces

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.

    2014-12-01

    The electromagnetic processes in the laboratory of three-phase arc furnaces is simulated with allowance for the spatial energy release in electrodes and a charge. Main laws are established for the electric currents and the thermal energy released in the charge during the passage of conduction currents and heating due to the effects of proximity of the melted well walls and the electrodes. The magnetic field distribution over the furnace radius is found.

  20. Increasing the arc efficiency by the removal of arc electromagnetic blowing in electric arc furnaces: I. Effect of electromagnetic blowing and the slag height on the arc efficiency in an electric arc furnace

    Science.gov (United States)

    Makarov, A. N.; Sokolov, A. Yu.; Lugovoi, Yu. A.

    2012-06-01

    The effect of electromagnetic blowing and the slag layer height on the arc efficiency is analytically studied. An arc is blown from under an electrode toward the furnace walls under an electromagnetic force. The arc efficiency of a 100-t high-power electric arc furnace changes from 0.47 to 0.76 when the slag height increases from 0 to 550 mm.

  1. Dual Torch Plasma Arc Furnace for Medical Waste Treatment

    Institute of Scientific and Technical Information of China (English)

    LIU Bin; M.KIKUCHI; LI Heping; T.IWAO; T.INABA

    2007-01-01

    In this paper,characteristics of a dual torch plasma arc used for hazardous waste treatment and operated at atmospheric pressure are studied,and also compared with those of the multi-torch plasma arc and the single torch plasma arc.The dual torch plasma arc is generated between the cathode and anode with argon as the working gas.The temperature distributions of the plasma arc are measured using a spectroscope and line pair method with the assumption of local thermodynamic equilibrium (LTE) for the DC arc current I = 100 A and argon flow rate Q = 15 slpm.The measurements show that the temperatures of the dual torch arc plasma in the regions near the cathode,the anode and the center point are 10,000 K,11,000 K and 9,000 K,respectively.And the high temperature region of the multi torch plasma arc is of double or much wider size than that of a conventional dual torch plasma arc and single plasma torch.Based on the preceding studies,a dual torch plasma arc furnace is developed in this study.The measured gas temperature at the center region of the argon arc is about 11,000 K for the case of I = 200 A and Q = 30 slpm operated in atmosphere.

  2. Heat Transfer Analysis for Industrial AC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdali; Murat Tun(c)

    2005-01-01

    The heat transfer analysis was performed for an AC electric arc furnace (EAF). Heat losses by conduction, convection and radiation from outer surface, roof, bottom and electrodes of EAF were determined in detail. Some suggestions about decreasing heat losses were presented.

  3. OPERATION OF THE ELECTRIC ARC FURNACE WITH LIQUID RESIDUES METAL

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available Investigations have shown a positive impact of increasing the mass of the liquid residue (swamps in an electric arc furnace EAF-160, from 10 to 20–30 tonnes on increasing of usable output and reducing the specific energy consumption per ton of liquid metal.

  4. Graphite electrode DC arc furnace. Innovative technology summary report

    International Nuclear Information System (INIS)

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  5. DC Arc Plasma Furnace Melting of Waste Incinerator Fly Ash

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; KUANG Jingan; NI Guohua; LIU Wei; JIANG Yiman

    2009-01-01

    Municipal solid waste incinerator (MSWI) fly ash was melted using a set of direct current (DC) arc plasma furnace system for the first time in China.At a feed-rate of flying ash of 80 kg/h,the temperature at the gas outlet was above 1300℃.Dioxins in the off-gas were recorded as 0.029 ng I-TEQ/Nm3 (international toxic equivalent,I-TEQ),well below 0.5 ng TEQ/Nm3 (toxic equivalent,TEQ),while those in the melted product(slag)were 0.00035 ng/g I-TEQ.Molten slag from the furnace showed excellent resistance against the leaching of heavy metals.These results prove that the plasma furnace is effective for the detoxification and stabilization of MSWI fly ash.

  6. Extraction of Zinc from Electric Arc Furnace Dust by Alkaline Leaching Followed by Fusion of the Leaching Residue with Caustic Soda%氢氧化钠浸取-浸取渣熔融法从炼钢厂烟尘中提取锌的研究

    Institute of Scientific and Technical Information of China (English)

    赵由才; R. Stanforth

    2004-01-01

    Extractability of zinc from two types of electric arc furnace (EAF) dusts containing 24.8% and 16.8%of zinc respectively (denoted as Sample A and Sample B) were tested using direct alkaline leaching followed by fusion of the resulting leaching residues with caustic soda. The experimental results show that the extraction of zinc is heavily dependent on the contents of iron in the dusts. The higher iron content, the lower extraction of zinc is obtained. 53% and 38% of zinc can be extracted when both dusts were directly contacted with 5 mol. L-1 NaOH solution for 42 h. The remaining zinc left in the leaching residues, which supposed to be present as zinc ferrites, can be further leached when the residues were fused with caustic soda. Quantitative extraction of zinc can be obtained from the leaching residue of Sample A while only 85% from Sample B. The extractability of zinc from dusts with various contents of iron is compared. The production flowsheet for zinc from the dusts using the process proposed is discussed.

  7. 响应面法优化电炉炼钢粉尘中Zn的选择性浸出%Optimization of selective leaching of Zn from electric arc furnace steelmaking dust using response surface methodology

    Institute of Scientific and Technical Information of China (English)

    Mehmet KUL; Kürşad Oğuz OSKAY; MehmetŞİMŞİR; Halit SÜBÜTAY; Habip KIRGEZEN

    2015-01-01

    The aim of this work is to investigate and optimize the effects of the leaching parameters on the selective leaching of zinc from electric arc furnace steelmaking dust (EAFD). The response surface method was applied on the basis of a three-level Box–Behnken experimental design method for optimization of selective leaching parameters of zinc from EAFD. The leaching recoveries of zinc (YZn) and iron (YFe) were taken as the response variables, where the concentration of sulphuric acid (X1, mol/L), leaching temperature (X2, °C), leaching time (X3, min), and liquid/solid ratio (X4, mL/g) were considered as the independent variables (factors). The mathematical model was proposed. Statistical ANOVA analysis and confirmation tests were applied. A maximum of 79.09% of zinc was recovered while the minimum iron recovery was 4.08% under the optimum conditions of leaching time 56.42 min, H2SO4 concentration 2.35 mol/L, leaching temperature 25 °C and liquid/solid ratios. By using ANOVA, the most influential factors on leaching of zinc and iron were determined as H2SO4 concentration and leaching temperature, respectively. The proposed model equations using response surface methodology show good agreement with the experimental data, with correlation coefficients (R2) of 0.98 for zinc recovery and 0.97 for iron recovery.%研究浸出参数对电炉炼钢粉尘灰中选择浸出性Zn的影响,以Zn和Fe的浸出率为响应变量,以硫酸浓度、浸出温度、浸出时间和液固比为独立变量,采用基于三水平Box−Behnken的响应面法对浸出参数进行优化。对试验结果进行ANOVA分析和验证。在硫酸浓度为2.35 mol/L,浸出温度为25℃,浸出时间为56.42 min,液固比为5的条件下,可得到Zn的最大浸出率为79.09%, Fe的最小浸出率为4.08%。通过ANOVA分析表明,对Zn和Fe浸出率影响最大的因素为硫酸浓度和浸出温度。基于响应面法的模型与试验数据具有很好的一致性,Zn和Fe

  8. High-bandwidth continuous-flow arc furnace

    Science.gov (United States)

    Hardt, David E.; Lee, Steven G.

    1996-01-01

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics.

  9. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    Directory of Open Access Journals (Sweden)

    Yacine DJEGHADER

    2013-06-01

    Full Text Available In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length, electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of arc length. This study focuses on investigation of unbalanced voltage due to Electrics Arc Furnace operation mode. The simulation results show the major problem of unbalanced voltage affecting secondary of furnace transformer is caused by the different continues movement of electrodes.

  10. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  11. Improving the Quality of Electric Energy to Electric Arc Furnace

    Directory of Open Access Journals (Sweden)

    Adrian-Ioan Toma

    2011-10-01

    Full Text Available This paper presents a study of power quality problems created by an electric arc furnace (EAF with eccentric bottom tap (EBT at power system. The analysis have been done to EAF of 100 t capacity used for steel melting. Experimental results show this EAF is substantial source of electric disturbances, such as voltage fluctuations, flicker, harmonics, and unbalance between phases. Improvement of the quality of electric energy at EAF imposes a careful technical and economical analysis. Of all possible solutions for improvement of the power quality for an EAF (passive filter, STATCOM or SVC, SVC is the ideal solution.

  12. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

    Science.gov (United States)

    Suetens, T; Guo, M; Van Acker, K; Blanpain, B

    2015-04-28

    To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  13. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  14. Fluid Flow Modeling of Arc Plasma and Bath Circulation in DC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    WANG Feng-hua; JIN Zhi-jian; ZHU Zi-shu

    2006-01-01

    A mathematical model describing the flow field, heat transfer and the electromagnetic phenomenon in a DC electric arc furnace has been developed. First the governing equations in the arc plasma region are solved and the calculated results of heat transfer, current density and shear stresses on the anode surface are used as boundary conditions in a model of molten bath. Then a two-dimensional time-dependent model is used to describe the flow field and electromagnetic phenomenon in the molten bath. Moreover, the effect of bottom electrode diameter on the circulation of molten bath is studied.

  15. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    Science.gov (United States)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  16. 40 CFR 63.10686 - What are the requirements for electric arc furnaces and argon-oxygen decarburization vessels?

    Science.gov (United States)

    2010-07-01

    ... Hazardous Air Pollutants for Area Sources: Electric Arc Furnace Steelmaking Facilities Standards and Compliance Requirements § 63.10686 What are the requirements for electric arc furnaces and argon-oxygen... arc furnaces and argon-oxygen decarburization vessels? 63.10686 Section 63.10686 Protection...

  17. Iron loss in high-power arc steelmaking furnaces

    Directory of Open Access Journals (Sweden)

    V. P. Karasyov

    2016-07-01

    Full Text Available There is considered the power operating mode of a high-power arc steelmaking furnaces (ASMF in the period of the flat bath. It is revealed that electric energy is mainly spent for heating and overheating the foamed slag. Heat transferring from slag to metal is carried out by the convective agitation of the bath. For agitation there is used intensive purging of the bath with oxygen that causes increased iron losses with the running foamed slag. There are noted the negative points of working with the foamed slag. It is recommended to expand R&D in the field of optimizing the power operating mode of high-power ASMF.

  18. Optimisation of metal charge material for electric arc furnace

    Directory of Open Access Journals (Sweden)

    T. Lis

    2011-10-01

    Full Text Available The analysis of the changes in the crude steel production volumes implies gradual increase of production since the mid 20th century. This tendency has been slightly hampered by the economic depression. At the same time, the market requirements enforce improvement of the quality of the products manufactured on simultaneous minimisation of the production costs. One of the tools applied to solve these problems is mathematical optimisation. The author of this paper has presented an example of application of the multi-criteria optimisation method to improvement of efficiency of steel smelting in an electric arc furnace (EAF through appropriate choice of the charge scrap. A measurable effect of applying such a methodology of choosing the metal charge is the ability to reduce the unit cost of steel smelting.

  19. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  20. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    Science.gov (United States)

    Yokoyama, S.; Arisawa, R.; Hisyamudin, M. N. N.; Murakami, K.; Maegawa, A.; Izaki, M.

    2012-03-01

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60 %.

  1. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  2. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system

    International Nuclear Information System (INIS)

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe2O3 particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe2O3, Zn vapor reacts to form ZnFe2O4 and ZnO. - Abstract: To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber

  3. A bench arc-furnace facility for fullerene and single-wall nanotubes synthesis

    Directory of Open Access Journals (Sweden)

    Huber John G

    2001-01-01

    Full Text Available A metallic-sample arc-furnace was modified to synthesize fullerenes and nanotubes. The (reversible changes and the process for producing single-wall nanotubes (SWNTs are described.

  4. INFLUENCE OF LINING THERMAL PERFORMANCE IN ELECTRIC-ARC FURNACES ON POWER CONSUMPTION

    Directory of Open Access Journals (Sweden)

    S.. V. Korneev

    2014-01-01

    Full Text Available The paper presents an analysis of specific features of lining thermal performance in electric-arc furnaces at various technological periods. It has been  shown that on the basis of mathematical modeling methods for thermal processes it is possible to predict power consumption of furnaces at the operational split schedule with due account of such furnace characteristics as capacity, lining materials, furnace idle times under closed and open conditions etc. The paper shows distinctions in thermal performance of acid and the basic linings in the electric-arc furnaces. The proposed approach allows to analyze thermal losses by heat conductivity and on accumulation by a refractory lining and rather accurately to determine the required balance sheet items while calculating power consumption during various periods of scrap melting for furnaces of various capacity.

  5. Phosphorus removal by electric arc furnace steel slag and serpentinite.

    Science.gov (United States)

    Drizo, Aleksandra; Forget, Christiane; Chapuis, Robert P; Comeau, Yves

    2006-05-01

    Electric arc furnace (EAF) steel slag and serpentinite were tested in columns either alone or mixed with limestone to determine their capacity to remove phosphorus (P) from a solution containing initially 20mg P/L (for 114 days) than 400mg P/L (for 21 days). EAF steel slag was nearly 100% efficient due to specific P adsorption onto metal hydroxides and precipitation of hydroxyapatite. Serpentinite also showed a good performance that decreased with time, adsorption appearing to be the dominant mechanism for P removal. Mixing limestone with these two materials did not improve their performance and in the case of serpentinite, it actually even decreased it. In 114 days of experimentation, serpentinite alone and the mixture of serpentinite and limestone removed 1.0mg P/g while in 180 days of experimentation, EAF steel slag and the mixture of slag and limestone removed an average of 2.2mg P/g, without attaining their maximum P removal potential. The void hydraulic retention time (HRTv) was a key factor for growing hydroxyapatite crystals and had a significant effect on P removal efficiency by EAF steel slag. A temporary increase in HRTv caused by clogging resulted in an increase in EAF steel slag efficiency (from 80% to almost 100%) towards the end of investigation. Results from this study indicate that the use of EAF steel slag in constructed wetlands or filter beds is a promising solution for P removal via adsorption and precipitation mechanisms.

  6. Emissions of dioxin and dibenzofuran from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    Figueira, S. L.

    2005-06-01

    Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

  7. Combinatorial synthesis of phosphors using arc-imaging furnace

    Directory of Open Access Journals (Sweden)

    Tadashi Ishigaki, Kenji Toda, Masahiro Yoshimura, Kazuyoshi Uematsu and Mineo Sato

    2011-01-01

    Full Text Available We have applied a novel 'melt synthesis technique' rather than a conventional solid-state reaction to rapidly synthesize phosphor materials. During a synthesis, the mixture of oxides or their precursors is melted by light pulses (10–60 s in an arc-imaging furnace on a water-cooled copper hearth to form a globule of 1–5 mm diameter, which is then rapidly cooled by turning off the light. Using this method, we synthesized several phosphor compounds including Y3Al5O12:Ce(YAG and SrAl2O4:Eu,Dy. Complex phosphor oxides are difficult to produce by conventional solid-state reaction techniques because of the slow reaction rates among solid oxides; as a result, the oxides form homogeneous compounds or solid solutions. On the other hand, melt reactions are very fast (10–60 s and result in homogeneous compounds owing to rapid diffusion and mixing in the liquid phase. Therefore, melt synthesis techniques are suitable for preparing multi component homogeneous compounds and solid solutions.

  8. Life cycle cost analysis for the Plasma Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Barnes-Smith, P.

    1994-03-01

    This document is a draft version. The Mixed Waste Integrated Program requested that the Systems Analysis Group investigate the cost effectiveness of using the Plasma Arc Furnace (PAF) module in place of specified thermal and final forms treatment equipment in the baseline Mixed Waste Treatment Project (MWTP) study as performed by Bechtel Corporation, September 1992. The attached estimates are based on the process equipment and facilities cost data contained in the Bechtel study. The PAF process equipment and facilities cost data were developed using independent cost estimates for the equipment list provided by SAIC, Waste Management and Technology Division, in cooperation with the Pollution Prevention and Systems Analysis Group of the Oak Ridge National Laboratory, Chemical Technology Division. In order to develop the total life cycle cost estimate comparison for this study, it was necessary to use a common base for comparison. Although it was felt that the Bechtel MWTP study did not fully reflect the optimum size for the thermal and final forms treatment equipment, it was the best available data at the time.

  9. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    Energy Technology Data Exchange (ETDEWEB)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F. [CEA Cadarache, Dept. d' Etudes des Dechets, DED, 13 - Saint Paul lez Durance (France); Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D. [CEA Marcoule, Dept. d' Ingenierie et d' Etudes des Confinements DIEC, 30 (France); Baronnet, J.M. [Limoges Univ., Lab. de Chimie des Plasma, 87 (France)

    2001-07-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  10. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  11. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    International Nuclear Information System (INIS)

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way open-quotes National Laboratory-University-Industryclose quotes partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions

  12. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Surma, J.E.; Lawrence, W.E. [Pacific Northwest Lab., Richland, WA (United States); Titus, C.H. [T& R Associates, Wayne, PA (United States); Wittle, J.K.; Hamilton, R.A. [Electro-Pyrolysis, Inc., Wayne, PA (United States); Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P. [Massachusetts Institute of Technology, Cambridge, MA (United States)

    1994-08-01

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way {open_quotes}National Laboratory-University-Industry{close_quotes} partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions.

  13. Innovation approaches to controlling the electric regimes of electric arc furnaces

    Science.gov (United States)

    Bikeev, R. A.; Serikov, V. A.; Ognev, A. M.; Rechkalov, A. V.; Cherednichenko, V. S.

    2015-12-01

    The processes of current passage in an ac electric arc furnace (EAF) are subjected to industrial experiments and mathematical simulation. It is shown that, when a charge is melted, arcs between charge fragments exist in series with main arc discharges, and these arcs influence the stability of the main arc discharges. The measurement of instantaneous currents and voltages allowed us to perform a real-time calculation of the electrical characteristics of a three-phase circuit and to determine the θ parameter, which characterizes the nonlinearity of the circuit segment between electrodes. Based on these studies, we created an advanced system for controlling the electric regime of EAF.

  14. Optical emission from a small scale model electric arc furnace in 250-600 nm region

    Science.gov (United States)

    Mäkinen, A.; Niskanen, J.; Tikkala, H.; Aksela, H.

    2013-04-01

    Optical emission spectroscopy has been for long proposed for monitoring and studying industrial steel making processes. Whereas the radiative decay of thermal excitations is always taking place in high temperatures needed in steel production, one of the most promising environment for such studies are electric arc furnaces, creating plasma in excited electronic states that relax with intense characteristic emission in the optical regime. Unfortunately, large industrial scale electric arc furnaces also present a challenging environment for optical emission studies and application of the method is not straightforward. To study the usability of optical emission spectroscopy in real electric arc furnaces, we have developed a laboratory scale DC electric arc furnace presented in this paper. With the setup, optical emission spectra of Fe, Cr, Cr2O3, Ni, SiO2, Al2O3, CaO, and MgO were recorded in the wavelength range 250-600 nm and the results were analyzed with the help of reference data. The work demonstrates that using characteristic optical emission, obtaining in situ chemical information from oscillating plasma of electric arc furnaces is indeed possible. In spite of complications, the method could possibly be applied to industrial scale steel making process in order to improve its efficiency.

  15. 3D Numerical Analysis of the Arc Plasma Behavior in a Submerged DC Electric Arc Furnace for the Production of Fused MgO

    Institute of Scientific and Technical Information of China (English)

    王振; 王宁会; 李铁; 曹勇

    2012-01-01

    A three dimensional steady-state magnetohydrodynamic model is developed for the arc plasma in a DC submerged electric arc furnace for the production of fused MgO. The arc is generated in a small semi-enclosed space formed by the graphite electrode, the molten bath and unmelted raw materials. The model is first used to solve a similar problem in a steel making furnace, and the calculated results are found to be in good agreement with the published measurements. The behavior of arcs with different arc lengths is also studied in the furnace for MgO production. From the distribution of the arc pressure on the bath surface it is shown that the arc plasma impingement is large enough to cause a crater-like depression on the surface of the MgO bath. The circulation of the high temperature air under the electrode may enhance the arc efficiency, especially for a shorter arc.

  16. Voltage Flicker Mitigation in Electric Arc Furnace using D-STATCOM

    Directory of Open Access Journals (Sweden)

    Deepthisree Madathil

    2014-10-01

    Full Text Available The major power quality issue of voltage flicker has resulted as a serious concern for the customers and heavy power companies. Voltage flicker is an impression of unsteadiness of visual sensation induced by a light source whose luminance fluctuates with time. This phenomenon is experienced when an Electric Arc Furnace (EAF as load is connected to the power system. Flexible AC transmission devices (FACTS devices were gradually utilized for voltage flicker reduction. In this paper the FACTS device of Distribution Static Synchronous Compensator (D-STATCOM is used to serve the purpose of mitigating voltage flickering caused by electric arc furnace load, which is efficiently controlled by Icosɸ control algorithm. The model of electric arc furnace is considered as a current source controlled by a non linear resistance, which had been simulated and performance was analyzed using MATLAB/SIMULINK Software.

  17. Parameter Estimation for an Electric Arc Furnace Model Using Maximum Likelihood

    Directory of Open Access Journals (Sweden)

    Jesser J. Marulanda-Durango

    2012-12-01

    Full Text Available In this paper, we present a methodology for estimating the parameters of a model for an electrical arc furnace, by using maximum likelihood estimation. Maximum likelihood estimation is one of the most employed methods for parameter estimation in practical settings. The model for the electrical arc furnace that we consider, takes into account the non-periodic and non-linear variations in the voltage-current characteristic. We use NETLAB, an open source MATLAB® toolbox, for solving a set of non-linear algebraic equations that relate all the parameters to be estimated. Results obtained through simulation of the model in PSCADTM, are contrasted against real measurements taken during the furnance's most critical operating point. We show how the model for the electrical arc furnace, with appropriate parameter tuning, captures with great detail the real voltage and current waveforms generated by the system. Results obtained show a maximum error of 5% for the current's root mean square error.

  18. Numerical modeling of some nonlinear processes in electric arc furnace operation

    Science.gov (United States)

    Ghiormez, Loredana; Prostean, Octavian; Panoiu, Manuela; Panoiu, Caius

    2013-10-01

    This paper presents a study regarding the experimental validation of a mathematical model used to simulate the electric arc behavior, taking into consideration a technological phase of the electric arc furnace process. In order to do this, the mathematical model of the electric arc was implemented in Simulink software. In this paper were presented results obtained in the meltdown stage of the charging material. This model can be useful from the point of view of power quality analysis and electric arc control. Results obtained by simulation were compared with measured data.

  19. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  20. Minimizing Energy Cost in Electric Arc Furnace Steel Making by Optimal Control Designs

    Directory of Open Access Journals (Sweden)

    Er-wei Bai

    2014-01-01

    Full Text Available Production cost in steel industry is a challenge issue and energy optimization is an important part. This paper proposes an optimal control design aiming at minimizing the production cost of the electric arc furnace steel making. In particular, it is shown that with the structure of an electric arc furnace, the production cost which is a linear programming problem can be solved by the tools of linear quadratic regulation control design that not only provides an optimal solution but also is in a feedback form. Modeling and control designs are validated by the actual production data sets.

  1. Dust in the arcs of Methone and Anthe

    CERN Document Server

    Sun, Kai-Lung; Spahn, Frank

    2015-01-01

    Methone and Anthe are two tiny moons (with diameter $<3$ km) in the inner part of Saturn's E ring. Both moons are embedded in an arc of dust particles. To understand the amount of micron-sized dust and their spatial distribution in these arcs, we model the source, dynamical evolution, and sinks of these dust in the arc. We assume hypervelocity impacts of micrometeoroids on the moons as source of these dust (Hedman et al., 2009), the so called impact-ejecta process (Krivov et al., 2003; Spahn et al., 2006). After ejecting and escaping from the moons, these micron-sized particles are subject to several perturbing forces, including gravitational perturbation from Mimas, oblateness of Saturn, Lorentz force, solar radiation pressure, and plasma drag. Particles can be either confined in the arcs due to corotational resonance with Mimas, as their source moons (Spitale et al., 2006; Cooper et al., 2008; Hedman et al., 2009), or pushed outward by plasma drag. Particle sinks are recollisions with the source moon, co...

  2. Characteristics of electric arc furnaces powered by a low-frequency alternating current

    Science.gov (United States)

    Mironov, Yu. M.; Mironova, A. N.

    2016-06-01

    The changes in the parameters of a DSP-100 electric arc furnace that are induced by a decrease in the current frequency are considered. It is shown that the related decrease in the current lead resistances causes an increase in the arc power and voltage, a decrease in the reactive power, and an increase in the electrical efficiency and the power coefficient. The heat indices are expected to be significantly improved.

  3. Gunning Mix or Converter and Electric Arc Furnace in China

    Institute of Scientific and Technical Information of China (English)

    LIUJie-hua; ZHANGYong-fang

    1996-01-01

    The increase of steel output by converter and electric are furnace has imposed a critical demand in quality and quantity on gunning mix in functioning a longer life of those de-vices linings.The paoer describes the consump-tion of gunning mix for converter and EAF and its recent development in variety and quality in China.

  4. Multivariate economic performance assessment of an MPC controlled electric arc furnace.

    Science.gov (United States)

    Wei, Donghui; Craig, Ian K; Bauer, Margret

    2007-06-01

    Economic performance is very important to advanced process control projects investigating whether the investment of control technology is worthwhile. In this paper economic performance assessment of a simulated electric arc furnace is conducted. The dependence of controlled variables and the corresponding economic impact are highlighted.

  5. Computer Aided Mass Balance Analysis for AC Electric Arc Furnace Steelmaking

    Institute of Scientific and Technical Information of China (English)

    (ü)nal Camdali; Murat Tunc

    2005-01-01

    A mass balance analysis was undertaken for liquid steel production using a computer program specially developed for the AC electric arc furnace at an important alloy steel producer in Turkey. The data obtained by using the computer program were found to be very close to the actual production ones.

  6. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  7. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    Science.gov (United States)

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  8. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  9. Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

    Energy Technology Data Exchange (ETDEWEB)

    Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

    2015-04-28

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  10. New technology developed for optimization of electric arc furnace fume systems

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1997-06-01

    A new control technology for the optimization of electric arc furnace fume systems has been developed by Goodfellow Technologies Inc. The process, entitled the Expert Furnace System Optimization Process (EFSOP{sup TM)}, uses continuous fume analysis, flow measurement and temperature measurement, as well as real-time process data, to adjust fume system setpoints and operation on a minute-by-minute basis. The system can also be used to control post-combustion systems. EFSOP{sup TM} optimizes furnace combustion and reduces energy costs. The furnace off-gas is analyzed just before the combustion gap in order to quantify the availability of carbon monoxide (CO) in the off-gas as a result of incomplete combustion of oxygen and fuel in the furnace shell. Some furnace practices also result in high levels of hydrogen (H{sub 2}) in the off-gas stream. With EFSOP{sup TM}, CO and H{sub 2} concentrations are decreased at every point in the ventilation system thereby minimizing explosion risks in the system.

  11. Characteristics of uranium distribution during the metal melting in an electric arc furnace

    International Nuclear Information System (INIS)

    The distribution of cerium (Ce) and uranium (U) in the ingot, slag and dust phases has been investigated for the effects of the slag type, slag concentration and basicity in a plasma arc melting process. A direct current plasma arc furnace was used to melt contaminated stainless steel and real wastes from the uranium conversion plant in KAERI. The slag former used to remove the contaminants mainly consists of silica (SiO2), calcium oxide (CaO) and aluminum oxide (Al2O3). Calcium fluoride (CaF2), nickel oxide (NiO), and ferric oxide (Fe2O3) were added to provide an increase in the slag fluidity and oxidative potential respectively. The cerium was used as the surrogate of the uranium because the thermochemical and physical properties of the cerium were greatly similar to those of the uranium. The cerium was removed from ingot phase to slag phase by up to 99%. The removal ratio of the cerium was increased with an increase of the amount of the slag former. And maximum removal of the cerium occurred when the slag basicity was 0.82. The natural uranium (UO2) was partitioned from the ingot phase to the slag phase by up to 95%. The distribution of the natural uranium was considerably dependent on the basicity of the slag former and the composition of slag former. The optimum condition for the removal of the uranium was about 1.5 in basicity and 15wt% of slag former. According to the increase of the amount of the slag former, the distribution of uranium oxide linearly increased due to the increase of the capacity to capture uranium oxide within the slag. Through experiments with the various slag former, we verified that the slag formers containing calcium fluoride (CaF2) and high silica were more effective for the melting decontamination of stainless steel wastes contaminated with uranium. In the melting tests with stainless steel wastes from the uranium conversion plant in KAERI, we found that the results of the uranium decontamination were mostly similar to those of the

  12. On the long-term correlations and multifractal properties of electric arc furnace time series

    CERN Document Server

    Livi, Lorenzo; Rizzi, Antonello; Sadeghian, Alireza

    2015-01-01

    In this paper, we study long-term correlations and multifractal properties elaborated from time series of three-phase current signals coming from an industrial electric arc furnace plant. Implicit sinusoidal trends are suitably detected in the scaling of the fluctuation function of such time series. Time series are then initially filtered via a Fourier based analysis, removing hence such strong periodicities. In the filtered time series we detected long-term, positive correlations. The presence of persistent correlations is in agreement with the typical V--I characteristic (hysteresis) of the electric arc furnace, justifying thus the memory effects found in the current time series. The multifractal signature is strong enough in the filtered time series to be effectively classified as multifractal.

  13. On the Long-Term Correlations and Multifractal Properties of Electric Arc Furnace Time Series

    Science.gov (United States)

    Livi, Lorenzo; Maiorino, Enrico; Rizzi, Antonello; Sadeghian, Alireza

    In this paper, we study long-term correlations and multifractal properties elaborated from time series of three-phase current signals from an industrial electric arc furnace. Implicit sinusoidal trends are suitably detected by considering the scaling of the fluctuation functions. Time series are then filtered via a Fourier-based analysis to remove such strong periodicities. In the filtered time series we detected long-term, positive correlations. The presence of positive correlations is in agreement with the typical V-I characteristic (hysteresis) of the electric arc furnace, thus providing a sound physical justification for the memory effects found in the current time series. The multifractal signature is strong enough in the filtered time series to be effectively classified as multifractal.

  14. Alkaline leaching of iron and steelmaking dust

    OpenAIRE

    Stafanova, Anna; Aromaa, Jari

    2012-01-01

    Steel production generates significant quantities of dust and sludge in blast furnaces (BF),basic oxygen furnaces (BOF), and electric arc furnaces (EAF). These dusts contain toxicelements, such as heavy metals, and are thus classified as harmful waste making the disposalof them expensive. In addition, direct recycling of dust back to steel production is hindered dueto the presence of zinc. In this literature survey the alkaline leaching of zinc from iron and steelmaking dusts isreviewed. T...

  15. Numerical modelling of electrovortex and heat flows in dc electric arc furnace with cooling bottom electrode

    Science.gov (United States)

    Kazak, Oleg

    2014-05-01

    The article is devoted to the numerical modelling of electrovortex and convection flows in DC electric arc furnace with the cooling bottom electrode. The shear stress on the fettle area are offered as criteria for the estimation of vortex flows influence on the increased wearing of fettle. It is shown that cooling down the bottom electrode to the melting metal temperature leads to decrease of shear stress on the fettle area by 15 %.

  16. Utilization of zinc in powders from electric arc furnaces in steel production

    OpenAIRE

    Boyanov B.S.; Baev T.B.

    2009-01-01

    The processing of waste powders from steel production in electric arc furnaces is a world problem. The presence of Fe, Zn, Cd, Pb, etc. in the powders makes them a valuable source for these metals. Zinc is the metal that is most often utilized, which leads to reduction of environmental pollution. The greatest problem in this connection is the presence of chlorine and fluorine in the powders, which influences the electroextraction of zinc in a significantly negative way. The presented paper sh...

  17. Parameter Estimation for an Electric Arc Furnace Model Using Maximum Likelihood

    Directory of Open Access Journals (Sweden)

    Jesser J. Marulanda-Durango

    2012-12-01

    Full Text Available In this paper, we present a methodology for estimating the parame-ters of a model for an electrical arc furnace, by using maximum likelihood estimation. Maximum likelihood estimation is one of the most employed methods for parameter estimation in practical settings. The model for the electrical arc furnace that we consider, takes into account the non-periodic and non-linear variations in the voltage-current characteristic. We use NETLAB, an open source MATLAB® toolbox, for solving a set of non-linear algebraic equations that relate all the parameters to be estimated. Results obtained through simulation of the model in PSCADTM, are contrasted against real measurements taken during the furnance's most critical operating point. We show how the model for the electrical arc furnace, with appropriate parameter tuning, captures with great detail the real voltage and current waveforms generated by the system. Results obtained show a maximum error of 5% for the current's root mean square error.

  18. Stabilizing Gap of Pole Electric Arc Furnace Using Smart Hydraulic System

    Directory of Open Access Journals (Sweden)

    Maher Yahya Sallom

    2015-03-01

    Full Text Available Electric arc furnace applications in industry are related to position system of its pole, up and down of pole. The pole should be set the certain gap. These setting are needed to calibrate. It is done manually. In this research will proposed smart hydraulic to make this pole works as intelligent using proportional directional control valve. The output of this research will develop and improve the working of the electric arc furnace. This research requires study and design of the system to achieve the purpose and representation using Automation Studio software (AS, in addition to mathematically analyzed and where they were building a laboratory device similar to the design and conduct experiments to study the system in practice and compared with simulation.Experimental tests show that the performance of electro hydraulic closed loop system (EHCLS for position control is good and the output results are good and acceptable. The practical results and simulation using (AS software are clearly convergence. It was concluded that the possibility of the implementation of this project in industrial processes such as electric arc furnaces to control the distance between the pole and smelting molten material in addition to other applications.

  19. Fingerprint of a submerged-arc furnace: optimising energy consumption through data mining, dynamic modelling and computational fluid dynamics

    NARCIS (Netherlands)

    Scheepers, E.

    2008-01-01

    This study imparts a scientific perception of a phosphorous-producing submerged arc furnace never seen before; a proverbial fingerprint that can improve problem identification, disturbance diagnostics, process prediction, dynamic modelling and model predictive control of this type of furnace. It suc

  20. Optimal Design of TCR/FC in Electric Arc Furnaces for Power Quality Improvement in Power Systems

    Directory of Open Access Journals (Sweden)

    Mahdi TORABIAN ESFAHANI

    2009-12-01

    Full Text Available Electric Arc Furnaces (EAFs are unbalanced, nonlinear and time varying loads, which can cause many problems in the power system quality. As the use of arc furnace loads increases in industry, the importance of the power quality problems also increase. So in order to optimize the usages of electric power in EAFs, it is necessary to minimize the effects of arc furnace loads on power quality in power systems as much as possible. Therefore, in this paper, design and simulation of an electric plant supplying an arc furnace is considered. For this purpose, a three phase arc furnace model, which can simulate all the mentioned power quality indices, is developed based on Hyperbolic -Exponential model (V-I model. Then by considering the high changes of reactive power and voltage flicker of nonlinear furnace load, a thyristor controlled reactor compensation with fixed capacitor (TCR/FC are designed and simulated. In this procedure, the reactive power is measured so that maximum speed and accuracy are achieved. Finally, simulation results verify the accuracy of the load modelling and show the effectiveness of the proposed TCR/FC model for reactive compensating of the EAF.

  1. About the Possibility of Power Controlling in the Three-Phase Electric Arc Furnaces Using PSCAD EMTDC Simulation Program

    Directory of Open Access Journals (Sweden)

    PANOIU, M.

    2007-04-01

    Full Text Available The electric arc is a nonlinear element. For this reason it must be used special techniques of modeling the electric arc that should reflect as closely as possible the behavior of the real electric arc. In this paper, the modeling of the functioning of the electrical installation of the electric arc furnace was done using the PSCAD-EMTDC simulation program. The electric arc furnaces do not absorb sinusoidal currents and generally consume reactive power. These two phenomena produce some disturbances like the dysfunction of the equipment in the worst cases. It is perform a study of the possibilities of controlling the electric arc power, in order to obtained maximum of the active power and reducing the reactive and distorted power.

  2. DC graphite arc furnace, a simple system to reduce mixed waste volume

    Energy Technology Data Exchange (ETDEWEB)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  3. Characterization of Process Conditions in Industrial Stainless Steelmaking Electric Arc Furnace Using Optical Emission Spectrum Measurements

    Science.gov (United States)

    Aula, Matti; Leppänen, Ahti; Roininen, Juha; Heikkinen, Eetu-Pekka; Vallo, Kimmo; Fabritius, Timo; Huttula, Marko

    2014-06-01

    Emission spectroscopy is a potential method for gaining information on electric arc furnace (EAF) process conditions. Previous studies published in literature on industrial EAF emission spectra have focused on a smaller scales and DC arc furnaces. In this study emission spectrum measurements were conducted for 140t AC stainless steelmaking EAF at Outokumpu Stainless Oy, Tornio Works, Finland. Four basic types of emission spectra were obtained during the EAF process cycle. The first one is obscured by scrap steel, the second is dominated by thermal radiation of the slag, the third is dominated by alkali peaks and sodium D-lines and the fourth is characterized by multiple atomic emission peaks. The atomic emission peaks were identified by comparing them to the NIST database for atomic emission lines and previous laboratory measurements on EAF slag emission spectra. The comparison shows that the optic emission of an arc is dominated by slag components. Plasma conditions were analyzed by deriving plasma temperature from optical emissions of Ca I lines. The analysis suggests that accurate information on plasma conditions can be gained from outer plasma having a plasma temperature below 7000 K (6727 °C).

  4. Elimination of harmonic induced viable bifurcations with TCSC for ac-fed electric arc furnaces

    Science.gov (United States)

    Varan, Metin; Uyarog˜lu, Yılmaz

    2012-11-01

    AC-fed electric arc furnaces (EAFs) are known with their unbalanced, excessively nonlinear and time varying load characteristics. The nonlinear oscillations produced by EAF operation cause several problems to interconnected feed system. Injection of harmonics/interharmonics and rising flicker effects on the feed system are two of major problems produced by EAF. These nonlinear effects result into quasistatic changes in the feed system parameters (L - R) . In last decade many studies have been reported that such quasistatic changes in the feed system parameters result in viable bifurcation formations which strictly cause sudden and drastic changes on system behaviors. This paper presents an analytical control procedure to eliminate viable bifurcation points on L - I and R - I curves that cause sudden resonant peak arc currents. After control procedure, stability margins of EAF are extended into larger levels and viable bifurcation points on the feed system parameter have been eliminated. During study, possible roles of small parameter changes of uncontrolled EAF around bifurcation points and controlled EAF have been traced over time series analysis, phase plane analysis and bifurcation diagrams. A wide collection of useful dynamic analysis procedures for the exploration of studied arc furnace dynamics have been handled through the AUTO open-source algorithms.

  5. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia.

    Science.gov (United States)

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F; Stelcer, Eduard; Evans, Tim

    2014-07-15

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings.

  6. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  7. Simulation on the Conductivity of Charging Stock with Percolation Structure in the Submerged Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    储少军; 牛强; 刘新宇; 王欣

    2003-01-01

    Based on the fractal geometry, a new way for selecting material burden ratio and size distribution, named physical design of burden, which is different from stoichiometric weight of carbon burden, would play a more important role in the operation of submerged arc furnace process. Cold simulation investigation was carried out to find how the fraction and size of metal balls affects the specific conductivity of charge mixture, by applying the percolation structure theory. A parameter equation, σ/σ=A(φ-φc)v, was suggested to calculate the specific conductivity of the charge mixture.

  8. Process and apparatus for blowing carbon dust into an industrial furnace

    Energy Technology Data Exchange (ETDEWEB)

    Rachner, H.-G.; Boiting, H.-H.

    1987-09-08

    A process for blowing dosed quantities of carbon dust, e.g. coal dust, to be burned into an industrial furnace having several burning points, especially a shaft furnace, is illustrated and described. In this process, the coal dust is fed in a dosed fashion to each of the individual burning points in a separate air stream which is under a predetermined pressure. The quantity of coal dust and conveying air fed to a particular burning point is blown into the furnace at supercritical speed, the conveying air being laden with a relatively high proportion of solids. Furthermore, the quantity of carbon fed to each burning point is detected directly as a result of volumetric measurement and is appropriately corrected by means of secondary air supplied, when the quantity exceeds or falls below a predetermined nominal-quantity tolerance. The invention also relates to an apparatus suitable for carrying out the process, in which conveyor lines each have at their outflow end located at a burning point, a nozzle which operates at a supercritical outflow speed and the diameter of which corresponds to a predetermined quantity blown in, with a predetermined pressure prevailing in the conveyor line. 1 fig.

  9. Application of Extended Kalman Filter to the Modeling of Electric Arc Furnace for Power Quality Issues

    Institute of Scientific and Technical Information of China (English)

    JIN Zhi-jian; WANG Feng-hua; ZHU Zi-shu

    2007-01-01

    Electric arc furnaces (EAFs) represent one of the most disturbing loads in the subtransmission or transmission electric power systems. Therefore, it is necessary to build a practical model to descript the behavior of EAF in the simulation of power system for power quality issues. This paper deals with the modeling of EAF based on the combination of extended Kalman filter to identify the parameter of arc current and the power balance equation to obtain the dynamic, multi-valued u-i characteristics of EAF load. The whole EAF systems are simulated by means of power system blockset in Matlab to validate the proposed EAF model. This model can also be used to assess the impact of the new plant or highly varying nonlinear loads that exhibit chaos in power systems.

  10. CARACTERIZATION OF Cu-Al-Mn ALLOYS FABRICATED USING ARC FURNACE

    Directory of Open Access Journals (Sweden)

    Diego E. Velázquez

    2016-06-01

    Full Text Available Two alloys of Cu-Al-Mn fabricated using an arc furnace built at the Instituto de Física de Materiales Tandil (IFIMAT were studied. The manufacture of alloys containing Mn is difficult, due to their high melting point and its low vapor pressure. Moreover, Mn at high temperature easily reacts with the materials used to build crucibles or capsules. In the casting arc difficulties arise to prevent volatilization, so it is very important the choice of electrode, the source setting, cooling, and the arrangement of the pure materials into the crucible. Critical temperatures of martensitic transformation and order were determined by Differential Scanning Calorimetry (DSC. Using Optical Microscopy (OM the presence of martensite phase was determined. From the results obtained it is concluded that this method is suitable for producing Cu-Al-Mn alloys.

  11. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  12. Recovery of Zinc and Lead from Electric-Furnace Steelmaking Dust at Berzelius

    Science.gov (United States)

    Maczek, Helmut; Kola, Rolf

    1980-01-01

    The Waelz unit at the Berzelius Metallhütten GmbH plant in Duisburg, West Germany, was originally built to recover zinc and lead values in zinc retort residues and slags from lead shaft furnaces. The process has also proved suitable for recovering zinc and lead from steelmaking dusts. The metallurgical characteristics and information on operating costs encountered in the three decades over which this Waelz plant has been in operation at Berzelius are described and discussed.

  13. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  14. Effects of the slag former on the metal melting and radionuclides distribution in an electric arc furnace

    International Nuclear Information System (INIS)

    The characteristics of the metal melting and radionuclide distribution of the radioactive has been investigated in a lab-scale arc furnace. The slag former based on the constituents of silica, calcium oxide, aluminum oxide, borate and calcium fluoride additions was used for melting of the stainless and carbon steel. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of slag formation showed a local maximum value of the slag formation with an increase of the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and the slag depended on the kind of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. In the melting of the carbon steel, the strontium was captured at up to 50% into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase

  15. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

    2014-07-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  16. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    Energy Technology Data Exchange (ETDEWEB)

    Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

    2006-07-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  17. 电炉炼钢节能减排和清洁生产技术探讨%Study on electric arc furnace of energy saving and emission reduction and clean production technology

    Institute of Scientific and Technical Information of China (English)

    贺道中; 彭自胜; 肖鸿光

    2013-01-01

    衡钢通过优化电炉铁水热装工艺,并实施电炉转炉化供氧技术,电炉冶炼电耗显著降低.采用炉盖四孔直排和屋顶罩相结合的除尘工艺,解决了电炉热装铁水比例高、除尘负荷大的问题,实现节能减排和清洁生产.%Power consumption during steelmaking in electric arc furnace was remarkably decreased through optimizing the percentage of the charge with hot metal charging, and implemented electric arc furnace supplying oxygen as converter technology in Hengyang Plant. The dust removal technology of the four holes straight row furnace cover and roof combination of cover were applied. The problems on high ratio of the furnace hot metal charging, the large dust loading were solved, and make energy saving , emission reduction and clean production realized.

  18. Energy quality in the feeding systems of arc furnaces; Qualidade da energia no sistema de alimentacao de fornos a arco

    Energy Technology Data Exchange (ETDEWEB)

    Pralas, Jozo [Montenegro Univ. (Yugoslavia); Cetkovic, Budimir; Radulovic, Rajko [Niksic Metallurgic Co. (Yugoslavia)

    1997-09-01

    Several common disturbances in electric power systems which feed arc furnaces are voltage harmonics, flicker, asymmetric load, over tensions, among others. In order to solve such problems, it is necessary to study each case individually. This work presents a case study of an Yugoslavian metallurgic company 3 refs., 5 figs.

  19. Compensation for Power Quality Improvement in Electric Arc Furnace with Considering Economic Index

    Directory of Open Access Journals (Sweden)

    Ghazanfar Shahgholian

    2012-03-01

    Full Text Available In recent years, on the one hand with increasing application of nonlinear loads in power systems and no sinusoidal currents that extracted from system, and on the other hand increasing loads sensitive to power quality and destructive effects of nonlinear loads on power quality of power systems, compensation these loads has been converted to one of the main issues in power systems. The use of flexible AC transmission system (FACTS devices is one of the most progressive methods which are used for improving power quality. In this paper, series and parallel compensators of static synchronous compensator (STATCOM and dynamic voltage restorer (DVR are introduced and the comparison of these two in compensating of power quality phenomena from electric arc furnace is provided. STATCOM is a shunt active filter and DVR is a series active filter. Method which has been selected for control of every one of these devices is an optimal control way that it minimizes power losses.

  20. Using a direct-current arc furnace to recover cobalt from slags

    Science.gov (United States)

    Jones, R. T.; Deneys, A. C.

    1998-10-01

    Cobalt can be recovered from a variety of slags by treatment with a carbonaceous reducing agent in a direct-current arc furnace at around 1,500°C. The principal materials suitable for treatment using this technology are primary smelter slags, which typically originate from the processing of sulfide concentrates. The technology has been tested using copper, nickel-copper, and lead smelting slags. In all cases studied, cobalt is recovered as a valuable by-product to help improve overall plant profitability. Pilot-plant tests have demonstrated a cobalt recovery of more than 80 percent at power levels up to 600 kW. Very high recoveries of other valuable elements, such as nickel and copper, have also been achieved.

  1. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    Science.gov (United States)

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  2. Modeling of Vortex Flows in Direct Current (DC) Electric Arc Furnace with Different Bottom Electrode Positions

    Science.gov (United States)

    Kazak, Oleg

    2013-10-01

    This article is devoted to the numerical modeling of electrovortex and convection flows in the direct current (DC) electric arc furnace with a different position of the bottom electrode. The electromagnetic, temperature, and hydrodynamic distribution parameters are given. The shear stress on the fettle area is offered as a criterion for the estimation of vortex flow influence on the increased wearing of the fettle. It is shown that lifting the bottom electrode above the fettle surface at the electrode radius leads to the decrease of shear stress on the fettle area by 30 pct. Putting the bottom electrode lower than the fettle surface by the distance equal to the electrode radius and its expanding by the same distance reduces the stress by 10 pct.

  3. Designing of Thyristor Controlled Reactor (TCR Compensator Parameter for Electric Arc Furnaces

    Directory of Open Access Journals (Sweden)

    Mehdi Torabian Esfahani

    2011-04-01

    Full Text Available One of the important issues in electric arc furnace (EAF of the steel industries is the effective compensation of the EAF. In this paper, firstly an optimal design model for the EAF is presented. Then, a thyristor controlled reactor (TCR is installed in parallel with the TCR. The parameters of the TCR are designed optimally to compensate the reactive power of the EAF. In the proposed method, a hyperbolic-exponential model is considered for the EAF and also a sinusoidal voltage flicker with the frequency in the range human vision (between 4-14 Hz is included. In addition, the presence of the harmonic filters with the TCR is discussed. The results of the simulation show that the TCR can compensate the effects sinusoidal voltage flicker. Moreover, the results indicate that compared to the other methods, the average time response is about the half period of a cycle.

  4. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    Science.gov (United States)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  5. Utilization of zinc in powders from electric arc furnaces in steel production

    Directory of Open Access Journals (Sweden)

    Boyanov B.S.

    2009-01-01

    Full Text Available The processing of waste powders from steel production in electric arc furnaces is a world problem. The presence of Fe, Zn, Cd, Pb, etc. in the powders makes them a valuable source for these metals. Zinc is the metal that is most often utilized, which leads to reduction of environmental pollution. The greatest problem in this connection is the presence of chlorine and fluorine in the powders, which influences the electroextraction of zinc in a significantly negative way. The presented paper shows the results from the study of the possibilities for zinc leaching from powders obtained in the steel production in Bulgaria. A detailed characterization of the powders was made using chemical analysis, XRD, DTA and TGA and Mösbauer spectroscopy. The results from the powder leaching with different solvents give the reason to recommend a technological scheme for the complete and total processing of the waste powders from steel production.

  6. Radiation shielding properties of concrete with electric arc furnace slag aggregates and steel shots

    International Nuclear Information System (INIS)

    Highlights: ► Industrial waste products were used to produce radiation shielding concrete. ► The mechanical and radiation shielding properties were evaluated. ► The developed concrete is cheaper and conserves the natural resources. - Abstract: Heavyweight concrete, prepared with a mixture of concrete and heavyweight aggregates or metallic components, is generally used for radiation shielding purposes. In the present study the radiation shielding properties of concrete prepared with electric arc furnace slag aggregates (EAFSAs) and steel shots, was investigated. The results indicated that concrete mixed with 50% EAFSA and 50% steel shots meets the weight and radiation requirements. The use of 50% EAFSA results in a decrease in the cost of concrete and also conserves a useful material, such as iron ore

  7. Physicochemical properties of the zinc-containing dusts of electric furnace steelmaking

    Science.gov (United States)

    Korneev, V. P.; Sirotinkin, V. P.; Petrakova, N. V.; Dyubanov, V. G.; Leont'ev, L. I.

    2013-07-01

    The properties of the dusts of electric-arc melting in the Severstal' metallurgical works are studied by X-ray diffraction, Mössbauer spectroscopy, and electron microscopy. The elemental compositions of dust particles of various sizes are determined, and the complex structural composition of iron-containing oxide phases is revealed. It is shown that, in these systems, the carbon reduction of zinc from zincite is possible in the solid state in the temperature range 600-1000°C. In this case, zinc passes into a gaseous phase and iron oxides are reduced to form metallic iron.

  8. Holistic control of energy and material flows of the electric arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dorndorf, M.; Kempken, J.; Kruger, K.; Monheim, P.; Uebber, N.; Shubert, M. [University for Federal Armed Forces Hamburg, Hamburg (Germany)

    2008-07-01

    Conventional control of arc furnaces is essentially pattern driven, with patterns based on the input of electric energy. Closed-loop control, which uses the actual furnace conditions, is at best left to some insular solutions. The system presented in this paper is the first control system which offers closed loop holistic control for power and media input. ARCCESS X-MELT FEOS is a joint development by the Helmut-Schmidt-University and SMS DEMAG AG. The system includes the control of transformer tap, impedance operating point, reactor tap, burners and coal injection as well as replay and simulation of process scenarios for off-line studies and system optimization. In its design great stress was placed on transparency and maintainability using the latest design techniques available. This paper will touch upon the basic control strategies used and will illustrate this with examples from the trials at Lech-Stahlwerke which were successfully conducted to demonstrate the performance and the reliability of the system.

  9. A study on the melting of metal wastes and the partitioning of the radionuclides in an arc furnace

    International Nuclear Information System (INIS)

    The distribution of the radioactive nuclides such as cobalt, cesium, and strontium has been investigated in a lab-scale d. c. arc furnace. The slag former for the melting of the stainless and carbon steel was based on the constituents of silica(SiO2), calcium oxide(CaO), and aluminum oxide(Al2O3) and Borate(B2O3) and calcium fluoride (CaF2) additions were included to provide an increased slag fluidity and oxidative potential. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of slag formation showed a local maximum value of the slag formation by increasing the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and slag depended on the king of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. In the melting of stainless steel, only 20% of the strontium remained in the slag phase and it was barely present in the ingot. But, in the melting of the carbon steel, strontium was captured at up to 50% into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase

  10. Fast and efficient modification in an electric arc furnace; Reforma rapida e eficiente de um forno eletrico a arco

    Energy Technology Data Exchange (ETDEWEB)

    Campanela, Andrea [Danieli Centro Met, Udine (Italy)

    1996-12-31

    Five months after signature of a contract with the Danieli, the first tapping at the Esteban Orbegozo-Spain modern steel plant occurred. The electric arc furnace has been considerably modified to attain the present state-of-art: new electrode regulation system, new lifting, electrode and roof rotation systems, new roof and hydraulic systems. The average power has been increased near 8%, resulting in a significant productivity increase of 7% 5 figs., 3 tabs.

  11. An effect of heat insulation parameters on thermal losses of water-cooled roofs for secondary steelmaking electric arc furnaces

    Directory of Open Access Journals (Sweden)

    E. Mihailov

    2016-07-01

    Full Text Available The aim of this work is research in the insulation parameters effect on the thermal losses of watercooled roofs for secondary steelmaking electric arc furnaces. An analytical method has been used for the investigation in heat transfer conditions in the working area. The results of the research can be used to choose optimal cooling parameters and select a suitable kind of insulation for water-cooled surfaces.

  12. Electrical conductivity of the screening residuals of coke production in context of ferrochromium production in a submerged arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Rousu, Arto; Mattila, Olli [Lab. of Process Metallurgy, Univ. of Oulu (Finland)

    2009-11-15

    Coke is used as a reducing agent in the production of ferrochromium in a submerged arc furnace (SAF). Its good electrical conductivity compared to other input materials makes it a dominant current conductivity substance in the burden. The resistance of the coke has to be high enough to ensure the proper functionality of the furnace. Used cokes for submerged arc furnace production are relatively small in size compared to e.g. blast furnace (BF) cokes. A common practice is to use screening residual coke, which is too small for the BF, in SAF. The goal of this study was to show differences in the electrical properties of screening residual cokes compared to coke formed in different parts of the coke battery, in dependence of particle size. The resistances of different cokes were measured and XRD measurements were performed to define the crystallographic structure of the selected cokes. The results indicate that small coke particles have higher overall resistance, which is due to their internal properties. This small weakly carbonized coke is formed in the middle of the coking battery and is subject to changes in varying coking practices. Continuous quality control of screening residual coke is needed to use it in the SAF. (orig.)

  13. Fingerprint of a submerged-arc Furnace. Optimising energy consumption through data mining, dynamic modelling and computational fluid dynamics

    Energy Technology Data Exchange (ETDEWEB)

    Scheepers, E.

    2008-06-26

    This study imparts a scientific perception of a phosphorous-producing submerged arc furnace never seen before; a proverbial fingerprint that can improve problem identification, disturbance diagnostics, process prediction, dynamic modelling and model predictive control of this type of furnace. It successfully incorporates accurate, multi-field thermodynamic-, kinetic- and industrial data with computational flow dynamic calculations; thus further unifying the sciences of kinetics and equilibrium thermodynamics. The true power of this study is the extensive and methodical validation that ensures industrially endorsed results. To facilitate all this the author spent six uninterrupted months at an industrial plant (Thermphos International), twice walked inside a cold submerged-arc furnace, gathered and analysed more than thirty-four mineralogical samples, managed an extensive and insightful sampling campaign on the slag streams, performed feed material porosity tests and had thirteen additional temperature probes installed inside the furnace lining. The author also scrutinised over years of industrial data, inspected many industrial drawing and partook in countless valuable conversations with industrial and technical experts to guarantee, not only a valuable scientific contribution, but one that is deep-rooted in authentic engineering principles.

  14. Presentation of the Vulcano installation which uses a plasma transferred arc rotary furnace for corium melting

    International Nuclear Information System (INIS)

    In the case of loss coolant accident, the reactor core could melt and turn into a mixture of uranium oxides, zirconium, iron and steel called corium. A large experimental program has been launched to study corium behaviour, to qualify solutions to stabilize it and to confine it in the reactor containment. The Vulcano installation has been designed to that purpose. It is made up of: i) a plasma transferred arc rotary furnace, ii) a testing surface covered with refractory materials, iii) an induction heating system in order to simulate the residual power of corium, iv) instrumentation devices such as video cameras, thermocouples, infra-red pyrometers and flowmeters, and v) a laboratory to perform chemical analysis of corium samples. The first experimental results show that a mixture of corium and concrete spreads better than expected. It seems that a low initial height of matter can produce a great distance flowing while having a chaotic behaviour. This characteristic suggests that the mixture acts as a Bingham type threshold fluid. (A.C.)

  15. Optical Sensors for Post Combustion Control in Electric Arc Furnace Steelmaking (TRP 9851)

    Energy Technology Data Exchange (ETDEWEB)

    Sarah W. Allendorf; David K. Ottesen; Robert W. Green; Donald R. Hardesty; Robert Kolarik; Howard Goodfellow; Euan Evenson; Marshall Khan; Ovidiu Negru; Michel Bonin; Soren Jensen

    2003-12-31

    Working in collaboration with Stantec Global Technologies, Process Metrix Corporation, and The Timken Company, Sandia National Laboratories constructed and evaluated a novel, laser-based off-gas sensor at the electric arc furnace facility of Timken's Faircrest Steel Plant (Canton, Ohio). The sensor is based on a mid-infrared tunable diode laser (TDL), and measures the concentration and temperature of specific gas species present in the off-gas emanating from the EAF. The laser beam is transmitted through the gas stream at the fourth hole of the EAF, and provides a real-time, in situ measurement that can be used for process optimization. Two sets of field tests were performed in parallel with Stantec's extractive probe off-gas system, and the tests confirm the TDL sensor's operation and applicability for electric steel making. The sensor measures real-time, in situ line-of-sight carbon monoxide (CO) concentrations between 5% and 35% CO, and measures off-gas temperature in the range of 1400 to 1900 K. In order to achieve commercial-ready status, future work is required to extend the sensor for simultaneous CO and CO{sub 2} concentration measurements. In addition, long-term endurance tests including process optimization must be completed.

  16. Study of the processes for of remelting zirconium alloys in an electric arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, Luiz A.T.; Rossi, Jesualdo L.; Costa, Guilherme R.; Martinez, Luis G.; Sato, Ivone M., E-mail: luiz.atp@uol.com.br, E-mail: jelrossi@ipen.br, E-mail: guilhermeramoscosta@gmail.com, E-mail: lgallego@ipen.br, E-mail: imsato@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    Zirconium alloy tubes are used as cladding for fuel elements of PWR nuclear reactors, which contains the UO{sub 2} pellets. In the manufacture of these fuel element parts, machining chips from the nuclear grade zirconium alloys are generated. Hence, these machining chips cannot be discarded, as ordinary metallic waste. Thus, the recycling of this material is a strategic aspect for the nuclear technology, both for economic and environmental issues. The main reason is that nuclear grade alloys have very high cost, are not commercially produced in Brazil and has to be imported for the manufacture of the nuclear fuels. This work discusses a method to melt and recycle Zircaloy chips, using an electric-arc furnace to obtain small laboratory ingots. The chemical composition of the ingots was determined using X-ray fluorescence spectroscopy and was compared to the specifications of nuclear grade Zircaloy and to the chemical composition of the received machining chips. The ingots were annealed in high vacuum, as well as were hot rolled in a mill. The microstructures were characterized by optical microscopy. The hardness was evaluated using the Rockwell B scale hardness. The results showed that the compositions of the recycled Zircaloy comply with the chemical specifications and a suitable microstructure has been obtained for nuclear use. (author)

  17. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    Science.gov (United States)

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  18. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    Science.gov (United States)

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  19. Exponential-Hyperbolic Model for Actual Operating Conditions of Three Phase Arc Furnaces

    Directory of Open Access Journals (Sweden)

    Mahdi Banejad

    2009-01-01

    Full Text Available Problem statement: The Electric Arc Furnace (EAF is a non-linear load and creates power quality related problem. Therefore, accurate modeling of the EAF is essential. Approach: In this study, an optimal model for EAF in time domain called exponential-hyperbolic, was proposed to describe the behavior of the EAF for all of the operating conditions and it does not need the initial conditions as they needed for the existing methods of modeling of the EAF. Then, the behavior of the proposed model of EAF on the power system was studied using the PSCAD software. In order to analyze the proposed method, several characteristics for different operating conditions were investigated. Results: In the simulation, the parameters were taken from the EAF of the Mobarakeh Steel Making Company (Isfahan-Iran. The results of the simulation accurately showed the behavior of the EAF of the company. Conclusion: The finding of this study showed that the proposed exponential-hyperbolic model was capable in modeling of EAF for different operating conditions.

  20. Emissions of polyciclic aromatic hydrocarbons and polyciclic carbonyl biphenils from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    P. Gomes, J. F.

    2008-06-01

    Full Text Available This paper describes work done in order to determine the emissions of highly toxic organic micropollutants from electric arc furnaces used in the production of carbon steel from scrap. The study will be allowing to derive relationships between the levels of airborne micropollutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropollutants such as polyciclic aromatic hydrocarbons (PAHs and polycyclic carbonyl biphenils (PCBs emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para estudiar la determinación de las emisiones de los micropolutantes orgánicos muy tóxicos que se emiten por los hornos eléctricos de arco utilizados en la producción de acero. Este estudio inicial va a permitir relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones de operación del horno eléctrico de arco. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes tales como PAHs y PCBs emitidos por esta fuente.

  1. Review of Innovative Energy Savings Technology for the Electric Arc Furnace

    Science.gov (United States)

    Lee, Baek; Sohn, Il

    2014-09-01

    A review of the energy innovations for the electric arc furnace (EAF) steelmaking route is discussed. Preheating of scrap using vertical and horizontal shafts that have been commercially successful in lowering the energy consumption to as much as 90 kWh/t reaching almost the operational limit to heating input scrap materials into the EAF is discussed. Bucket-type and twin-shell preheaters have also shown to be effective in lowering the overall power consumption by 60 kWh/t, but these have been less effective than the vertical shaft-type preheaters. Beyond the scrap preheating technologies, the utilization of waste heat of the slags from the laboratory scale to the pilot scale has shown possible implementation of a granulation and subsequent heat exchange with forced air for energy recovery from the hot slags. Novel techniques to increase metal recovery have shown that laboratory-scale testing of localized Fe concentration into the primary spinel crystals was possible allowing the separation of an Fe-rich crystal from an Fe-depleted amorphous phase. A possible future process for converting the thermal energy of the CO/CO2 off-gases from the EAF into chemical energy was introduced.

  2. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    Science.gov (United States)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  3. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    Science.gov (United States)

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  4. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    Science.gov (United States)

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-01

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  5. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  6. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2010-01-01

    Full Text Available Problem statement: Steel making slag from Electric Arc Furnace (EAF is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption kinetics and isotherm studies were carried out at 28°C and ten grams of EAF slag was added into 1 L manganese solution of various concentrations of 10, 25, 50, 75, 100 and 120 mg L-1. All these different mixtures were stirred and sampled at various desired times and centrifuged. The supernatant solutions were then collected for chemical analysis. Results: It was found that the EAF slag adsorption kinetics can be described well by the pseudo-2nd order kinetic model with fairly high correlation coefficients. The adsorption process obeyed the Langmuir isotherm model and the maximum uptake of the manganese from the solution is 2.31 mg L-1 g-1 of EAF slag used. Conclusion: From the study, it was concluded that the EAF slag can be an efficient adsorbent to remove manganese from both the solution and waste water.

  7. Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

    International Nuclear Information System (INIS)

    PWR reactors employ, as nuclear fuel, UO2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

  8. Study of the processes for of remelting zirconium alloys in an electric arc furnace

    International Nuclear Information System (INIS)

    Zirconium alloy tubes are used as cladding for fuel elements of PWR nuclear reactors, which contains the UO2 pellets. In the manufacture of these fuel element parts, machining chips from the nuclear grade zirconium alloys are generated. Hence, these machining chips cannot be discarded, as ordinary metallic waste. Thus, the recycling of this material is a strategic aspect for the nuclear technology, both for economic and environmental issues. The main reason is that nuclear grade alloys have very high cost, are not commercially produced in Brazil and has to be imported for the manufacture of the nuclear fuels. This work discusses a method to melt and recycle Zircaloy chips, using an electric-arc furnace to obtain small laboratory ingots. The chemical composition of the ingots was determined using X-ray fluorescence spectroscopy and was compared to the specifications of nuclear grade Zircaloy and to the chemical composition of the received machining chips. The ingots were annealed in high vacuum, as well as were hot rolled in a mill. The microstructures were characterized by optical microscopy. The hardness was evaluated using the Rockwell B scale hardness. The results showed that the compositions of the recycled Zircaloy comply with the chemical specifications and a suitable microstructure has been obtained for nuclear use. (author)

  9. Nitrogen Control in Electric Arc Furnace Steelmaking by DRI (TRP 0009)

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Gordon A. Irons

    2004-03-31

    Nitrogen is difficult to remove in electric arc furnace (EAF) steelmaking, requiring the use of more energy in the oxygen steelmaking route to produce low-nitrogen steel. The objective of this work was to determine if the injection of directly reduced iron (DRI) fines into EAFs could reduce the nitrogen content by creating fine carbon monoxide bubbles that rinse nitrogen from the steel. The proposed work included physical and chemical characterization of DRI fines, pilot-scale injection into steel, and mathematical modeling to aid in scale-up of the process. Unfortunately, the pilot-scale injections were unsuccessful, but some full-scale data was obtained. Therefore, the original objectives were met, and presented in the form of recommendations to EAF steelmakers regarding: (1) The best composition and size of DRI fines to use; (2) The amount of DRI fines required to achieve a specific reduction in nitrogen content in the steel; and (3) The injection conditions. This information may be used by steelmakers in techno-economic assessments of the cost of reducing nitrogen with this technology.

  10. 硅铁矿热炉内交流电弧稳定性理论分析%ANALYSIS OF AC ARC STABILITY IN FERROSILICON SUBMERGED ARC FURNACE

    Institute of Scientific and Technical Information of China (English)

    章俊; 李忠思; 储少军

    2015-01-01

    According to the combustion characteristics and the external circuit conditions, AC arc stability in ferrosilicon SAF is analyzed in this paper based on the actual situation of circuit in the ferrosilicon SAF. Results of the research show that AC arc in ferrosilicon SAF is more stable compared with the open arc. In addition, the AC arc stability needs cosφless than 0.84 in electric arc furnace for steel making. This conclusion can not be directly used for ferrosilicon SAF, while AC arc stability in ferrosilicon SAF should be built according to circuit theory.%依据交流电弧稳定燃烧的特点和外电路条件,结合硅铁炉炉内电路的实际情况,对硅铁炉炉内交流电弧稳定性进行了分析。研究表明,相比敞开弧,硅铁炉炉内电弧燃烧更加稳定。另外,用于炼钢电弧炉的交流电弧稳定性条件cosφ<0.84不能直接用于硅铁矿热炉炉内电弧稳定性分析,需要依据电路理论建立电弧稳定性外电路条件。

  11. Metal-dusting resistance of uncoated and coated iron and nickel base materials against metal-dusting in heat treatment furnaces with carbonaceous atmospheres; Bestaendigkeit von unbeschichteten und beschichteten Eisen- und Nickelbasiswerkstoffen gegenueber Metal-Dusting in Aufkohlanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Kleingries, Mirko; Ackermann, Helen; Lucka, Klaus [OWI Oel-Waerme-Institut GmbH, Aachen (Germany); Hoja, Timo; Mehner, Andeas; Zoch, Hans-Werner [IWT, Stiftung Institut fuer Werkstofftechnik, Bremen (Germany); Altena, Herwig [AICHELIN Ges.m.b.H, Moedling (Austria)

    2010-03-15

    Metal-Dusting is a well-known corrosion problem that occurs in carburizing atmospheres in industrial thermal processing plants. In literature almost no quantitative data on the metal dusting resistance of typical alloys employed in industrial furnaces are available. Therefore, a series of experiments with uncoated and sol gel ZrO{sub 2} coated high temperature materials was conducted in order to quantify their metal dusting behaviour under conditions close to those in case hardening furnaces. The experimental results show a strong influence of the surface conditions on the alloys resistance and a noticeable enhancement of the resistance by sol gel coatings. (orig.)

  12. Identification and characterization of the atmospheric emission of polychlorinated naphthalenes from electric arc furnaces.

    Science.gov (United States)

    Liu, Guorui; Zheng, Minghui; Du, Bing; Nie, Zhiqiang; Zhang, Bing; Hu, Jicheng; Xiao, Ke

    2012-09-01

    Electric arc furnaces (EAF) are well recognized as significant sources of dioxins. EAFs have also been speculated to be sources of polychlorinated naphthalenes (PCNs) due to the close correlation between dioxin and PCN formation. However, assessment on PCN emissions from EAFs has not been carried out. The primary aim of this preliminary study is to identify and characterize the atmospheric emission of PCNs from EAFs. In this preliminary study, stack gas samples from two typical EAFs with different scales (EAF-1, 160 t batch(-1); and EAF-2, 60 t batch(-1)) were collected by automatic isokinetic sampling technique, and PCN congeners in samples were analyzed by isotope dilution high-resolution gas chromatography combined with high-resolution mass spectrometry method. Emission concentrations of PCNs were 458 and 1,099 ng m(-3) for EAF-1 and EAF-2, respectively. The emission factors of PCNs to air were 21.6 and 30.1 ng toxic equivalent t(-1) for EAF-1 and EAF-2, respectively, which suggested that EAF is an important source of PCN release. With regard to the characteristics of PCNs from EAFs, lower chlorinated homologues were dominant. The PCN congeners comprised of CN27/30, CN52/60, CN66/67, and CN73 were the most abundant congeners for tetra-, penta-, hexa-, and hepta-chlorinated homologues, respectively. EAFs were identified to be an important PCN source, and the obtained data are useful for developing a PCN inventory. The congener profiles of PCNs presented here might provide helpful information for identifying the specific sources of PCNs emitted from EAFs.

  13. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    Science.gov (United States)

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  14. Upgrading constructed wetlands phosphorus reduction from a dairy effluent using electric arc furnace steel slag filters.

    Science.gov (United States)

    Weber, D; Drizo, A; Twohig, E; Bird, S; Ross, D

    2007-01-01

    In 2003, a subsurface flow constructed wetlands (SSF-CW) system was built at the University of Vermont (UVM) Paul Miller Dairy Farm as an alternative nutrient management approach for treating barnyard runoff and milk parlour waste. Given the increasing problem of phosphorus (P) pollution in the Lake Champlain region, a slag based P-removal filter technology (PFT) was established (2004) at the CW with two objectives: (i) to test the filters' efficiency as an upgrade unit for improving P removal performance via SSF-CW (ii) to investigate the capacity of filters technology to remove P as a "stand alone" unit. Six individual filters (F1-F6) were filled with electric arc furnace (EAF) steel slag, each containing 112.5 kg of material with a pore volume of 21 L. F1-F4, fed with CW treated water, received approximately 2.17 g DRP kg(-1) EAF steel slag (0.25 kg DRP total) during the 259 day feeding period. F1-F4 retained 1.7 g DRP kg(-1) EAF steel slag, resulting in an average P removal efficiency of 75%. The addition of filters improved CW DRP removal efficiency by 74%. F5 and F6, fed non-treated water, received 1.9 g DRP kg(-1) EAF steel slag (0.22 kg DRP in total) and retained 1.5 g DRP kg(-1) resulting in a P removal efficiency of 72%. The establishment of the EAF slag based PFT is the first in-field evaluation of this technology to reduce P from dairy farm effluent in Vermont.

  15. Solidification/stabilisation of electric arc furnace waste using low grade MgO.

    Science.gov (United States)

    Cubukcuoglu, B; Ouki, S K

    2012-02-01

    This study aims to evaluate the potential of low grade MgO (LGMgO) for the stabilisation/solidification (S/S) of heavy metals in steel electric arc furnace wastes. Relevant characteristics such as setting time, unconfined compressive strength (UCS) and leaching behaviour assessed by acid neutralisation capacity (ANC), monolithic and granular leaching tests were examined in light of the UK landfill Waste Acceptance Criteria (WAC) for disposal. The results demonstrated that all studied mix designs with Portland cement type 1 (CEM1) and LGMgO, CEM1-LGMgO 1:2 and 1:4 at 40% and 70% waste addition met the WAC requirements by means of UCS, initial and final setting times and consistence. Most of the ANC results met the WAC limits where the threshold pH values without acid additions were stable and between 11.9 and 12.2 at 28d. Granular leaching results indicate fixation of most of the metals at all mix ratios. An optimum ratio was obtained at CEM1-LGMgO 1:4 at 40% waste additions where none of the metals leaching exceeded the WAC limits and hence may be considered for landfill disposal. The monolithic leaching test results showed that LGMgO performed satisfactorily with respect to S/S of Zn, as the metal component present at the highest concentration level in the waste exhibited very little leaching and passed the leaching test requirement at all mix ratios studied. However, its performance with respect to Pb, Cd and Cr was less effective in reducing their leaching suggesting a higher cumulative rate under those leaching regimes.

  16. Preliminary Results from Electric Arc Furnace Off-Gas Enthalpy Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2015-01-01

    This article describes electric arc furnace (EAF) off-gas enthalpy models developed at Oak Ridge National Laboratory (ORNL) to calculate overall heat availability (sensible and chemical enthalpy) and recoverable heat values (steam or power generation potential) for existing EAF operations and to test ORNL s new EAF waste heat recovery (WHR) concepts. ORNL s new EAF WHR concepts are: Regenerative Drop-out Box System and Fluidized Bed System. The two EAF off-gas enthalpy models described in this paper are: 1.Overall Waste Heat Recovery Model that calculates total heat availability in off-gases of existing EAF operations 2.Regenerative Drop-out Box System Model in which hot EAF off-gases alternately pass through one of two refractory heat sinks that store heat and then transfer it to another gaseous medium These models calculate the sensible and chemical enthalpy of EAF off-gases based on the off-gas chemical composition, temperature, and mass flow rate during tap to tap time, and variations in those parameters in terms of actual values over time. The models provide heat transfer analysis for the aforementioned concepts to confirm the overall system and major component sizing (preliminary) to assess the practicality of the systems. Real-time EAF off-gas composition (e.g., CO, CO2, H2, and H2O), volume flow, and temperature data from one EAF operation was used to test the validity and accuracy of the modeling work. The EAF off-gas data was used to calculate the sensible and chemical enthalpy of the EAF off-gases to generate steam and power. The article provides detailed results from the modeling work that are important to the success of ORNL s EAF WHR project. The EAF WHR project aims to develop and test new concepts and materials that allow cost-effective recovery of sensible and chemical heat from high-temperature gases discharged from EAFs.

  17. Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2012-09-01

    Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process.Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting+5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5%bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

  18. Effect of oxyfuel burner ratio changes on energy efficiency in electric arc furnace at Co-Steel Lasco

    Energy Technology Data Exchange (ETDEWEB)

    Thomson, M.J. [University of Toronto (Canada). Dept. of Mechanical and Industrial Engineering; Kournetas, N.G.; Sommerville, I.D.; McLean, A. [University of Toronto (Canada). Dept. of Metallurgy and Materials Science; Evenson, E. [Stantec Global Technologies Ltd., Mississauga (Canada); Guerard, J. [Co-Steel Lasco, Whitby (Canada)

    2001-07-01

    Trials were conducted on Co-Steel Lasco's electric arc furnace (EAF) to evaluate the effect of oxyfuel burner ratio changes on furnace energy efficiency and productivity. Carefully controlled trials with the collection of numerous process and sample data over 331 heats provided statistically significant results. The oxygen available for post-combustion in the furnace was increased by 19%. As the burners were operating at their maximum oxygen constraint, this was achieved by decreasing the natural gas consumption by 43%. Results of this study indicate that decreases in terms of specific electrical energy consumption (4.0%), power on time (5.0%), and tap to tap time (4.5%) were realised. Slag chemistry, electrode consumption, and yield were not affected. Measurement data support the finding that more heat was transferred into the steel with the post-combustion burners: a flat bath was achieved earlier; high bath temperatures were reached more quickly; power on time was reduced, leading to reduced electrical energy consumption. Analysis suggests that furnace thermal energy losses were reduced by less air inleakage, less incomplete methane combustion, and earlier achievement of foamy slag conditions. (author)

  19. Usage of Thermodynamic Activity for Optimization of Power Expenses in Respect of Casting Process in Arc Steel-Melting Furnace

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2006-01-01

    Full Text Available The equilibrium between carbon and oxygen has been investigated during oxidizing refining in an arc steel-melting furnace. It is shown that there is a possibility to apply an equilibrium thermodynamic. It has been established that during oxidizing refining FeO concentration in slag practically does not depend on C concentration in metal. It is demonstrated that in a number of cases metal carbon oxidation is characterized by the presence of a transit period that may be attributed to incomplete slag-formation process.

  20. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter reaches its saturation point, the material could be re-used as soil amendment for the slow release of bioavailable P with minimal risk for loss of P to

  1. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  2. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  3. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  4. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    Science.gov (United States)

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  5. Physics-Based Modeling of Electric Operation, Heat Transfer, and Scrap Melting in an AC Electric Arc Furnace

    Science.gov (United States)

    Opitz, Florian; Treffinger, Peter

    2016-04-01

    Electric arc furnaces (EAF) are complex industrial plants whose actual behavior depends upon numerous factors. Due to its energy intensive operation, the EAF process has always been subject to optimization efforts. For these reasons, several models have been proposed in literature to analyze and predict different modes of operation. Most of these models focused on the processes inside the vessel itself. The present paper introduces a dynamic, physics-based model of a complete EAF plant which consists of the four subsystems vessel, electric system, electrode regulation, and off-gas system. Furthermore the solid phase is not treated to be homogenous but a simple spatial discretization is employed. Hence it is possible to simulate the energy input by electric arcs and fossil fuel burners depending on the state of the melting progress. The model is implemented in object-oriented, equation-based language Modelica. The simulation results are compared to literature data.

  6. CTIF`s contribution to enhance cupola furnace smoke de-dusting; Contribution du CTIF a l`amelioration du depoussierage des fumees de cubilot

    Energy Technology Data Exchange (ETDEWEB)

    Charbonnier, M. [Centre Technique des Industries de la Fonderie (CTIF), 92 - Sevres (France)

    1996-12-31

    Two industrial prototypes for enhancing subsequent smoke dust extraction in cupola furnaces have been developed by the CTIF French Foundry research center: processes involve post-combustion of smokes inside the furnace, which allow for a strong reduction in carbon monoxide emissions and a lower hydrocarbon content, and smoke conditioning by evaporative cooling, which regulates the smoke flow and stimulates filtration condition optimization before de-dusting. Prototypes have been installed in two foundries and results are discussed

  7. Model Predictive Control Synthesis Approach of Electrode Regulator System for Electric Arc Furnace%Model Predictive Control Synthesis Approach of Electrode Regulator System for Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yan; MAO Zhi-zhong; WANG Yan; YUAN Ping; JIA Ming-xing

    2011-01-01

    In electric are furnace smelting, electrode regulator system is a key link. A good electrode control algorithm will reduce energy consumption effectively and shorten smelting time greatly. The offline design online synthesis model predictive control algorithm is proposed for electrode regulator system with input and output constraints. On the offline computation, the continuum of terminal constraint sets will be constructed. On the online synthesis, the time-varying terminal constraint sets will be adopted and at least one free control variable will be introduced to solve the min-max optimization control problem. Then Lyapunov method will be adopted to analyze closed-loop system stability. Simulation and field trial results show that the proposed offline design online synthesis model predictive control method is effective.

  8. Effect of Feed Forms on the Results of Melting of Fly Ash by a DC Plasma Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; NI Guohua; JIANG Yiman; YU Xinyao; ZHAO Peng

    2009-01-01

    Fly ash from a municipal solid waste incinerator (MSWI) without preprocessing (original fly ash,OFA) was melted by a direct current (DC) plasma arc furnace to investigate how the feed forms governed the results.Dioxins in flue gas from stack and bag-filter ash (BFA) were detected.The distribution of heavy metals of Pb,Cd,As,and Cr along the flue gas process system was analyzed.Through a comparison of the results for dioxins and heavy metals in this study and previous work,carrying-over of fly ash particles with the flue gas stream can be deduced.Based on the magnetic induction equation and Navier-Stokes equations,a magnetohydrodynamic (MHD) model for the plasma arc was developed to describe the particle-carrying effect.The results indicate that,a.when melted,the feed forms of MSWI fly ash affect the results significantly;b.it is not preferable to melt MSWI fly ash directly,and efforts should be made to limit the mass transfer of OFA from the plasma furnace.

  9. The Design of Electrical System for Submerged Arc Furnace Making Titanium Slag%钛渣冶炼电炉的电气系统设计

    Institute of Scientific and Technical Information of China (English)

    卢海燕; 韩星

    2013-01-01

    采用合理的设计参数和先进的电气设备,提高了钛渣电炉冶炼的综合自动化水平,改善电炉运行过程的动态性能,提高入炉功率,达到节能增产的目的.%Using optimal design parameter and advanced electrical equipment, therefore can enhance the comprehensive automation level of submerged arc furnace making titanium slag, improve dynamic property for furnace operating process, as well as raise power into furnace, thus attain the aim of energy saving and increasing production.

  10. Improvement of refractories for bottom of DC-Arc furnace; Chokuryudenkiro no roshoyo taikabutsu no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Kawahara, Toshihiro; Suzuki, Koichi; Okamoto, Yutaka; Tokuchi, Kazumasa [Asahi Glass Corp., Tokyo (Japan)

    1999-06-01

    A conductive refractory furnace bottom type DC electric furnace has disadvantages of large material cost, large working cost and long working period in refractory replacement due to a large amount of refractory installation. The furnace bottom has three layers of permanent bricks, wear bricks and a hot repair material, and durability improvement of wear bricks is an important issue. From the study results for 4 years in a real furnace the following conclusions were obtained: (1) The use of MgO-C based unburned bricks of 15% carbon content as wear bricks reduced the erosion speed by about 20% compared with a conventional MgO-C based burned bricks of 20% carbon content, (2) The resistivity value of the MgO-C based unburned brick decreased to a value equivalent to that of MgO-C based burned brick, which gave no problem in electro conductivity, (3) The addition of the hot repair material over 260 degree C of furnace bottom temperature and stable forming of a protective coating layer of 200-400 mm thickness enabled high durability over 6,400 heats of wear bricks, and (4) The use of the permanent bricks for 15,477 heats promised possible further use. (NEDO)

  11. Influence of Na2O/Al2O3 and SiO2/Al2O3 ratios on the immobilization of Pb from electric arc furnace into the fly ash based geopolymers

    Directory of Open Access Journals (Sweden)

    Zejak R.

    2013-04-01

    Full Text Available Electric arc furnace dust (EAFD is by-product of iron and steel scrap remelting in electric arc furnace. This waste is classified as a hazardous material due to the leaching of heavy metals into the environment. Geopolymeryzation of fly ash into construction materials called - geopolymer is a considering as a possible way of immobilization of heavy metals from EAFD. Mechanical properties and chemical stability of geopolymers are mostly determined by the ratio between main oxides, Na2O, Al2O3 and SiO2. In this paper we have investigated possibility of Pb immobilization from EAFD into the fly ash based geopolymer. Geopolymers are synthesized at different Na2O/Al2O3 and SiO2/Al2O3 ratios. Compressive strength and chemical stability of geopolymers with respect to the leaching of Pb in water according to the EN 12457 regulation were tested. The results have shown that Na2O/Al2O3 and SiO2/Al2O3 ratios have influence on the compressive strength of geopolymers and Pb release in the water environment.

  12. 神经网络电弧炉-精炼炉的控制系统%Control System for Neural Network Electric Arc Furnace - Refining Furnace

    Institute of Scientific and Technical Information of China (English)

    李强; 梁莉; 刘庆丰; 李红

    2001-01-01

    用基于工业计算机网络的电弧炉控制系统,采用三层网络结构,可以实现炼钢过程的优化控制及数据监控,完成作业优化,提高作业效率,通过基于预估补偿的专家控制系统,使1台40t电弧炉的电耗由590kWh/t降至475kWh/t。%With control system for neural network electric arcfurnace basedon industrial computer network, using tri- level network structure, the optimized control and data monitor of steelmaking process could be executed to finish operation optimization and improve operation efficiency. By the expert system based on adaptive control of predicting compensation, the electric energy consumption of a 40t electric arc furnace decreased from 590 Kwh/t to 475 kWh/t.

  13. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    Science.gov (United States)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  14. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction. PMID:20566237

  15. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  16. Development of Long Life Magnesia—carbon Brick for UHP Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    SUNYufei; WANGXuemei

    2000-01-01

    The corrosion mechanism of high ferric oxide slag to the magnesia-carbon brick for UHP furnace was analyzed,and the magnesia-carbon brick with high ferric oxide slag resistance was develped by selecting specially processed fused magnesite and changing size distrbution and the additives.The magnesia-carbon brick has good affinity to the slag and could adhere the slag efficiently in usage,It has better slag corrosion resistance and high temperature strength than the ordinary magnesia-carbon brick It showed better adaptable to the high ferric oxide slag when it was first used in 1999 in 150t UHP furnace of Tianjing Steel Pipe Company ,and achieved 400 heats service life.

  17. Determination of zinc speciation in basic oxygen furnace flying dust by chemical extractions and X-ray spectroscopy.

    Science.gov (United States)

    Sammut, M L; Rose, J; Masion, A; Fiani, E; Depoux, M; Ziebel, A; Hazemann, J L; Proux, O; Borschneck, D; Noack, Y

    2008-02-01

    There is a growing concern regarding the environmental and public health risks associated with airborne particulate matter (PM). The basic oxygen furnace is one of the most important atmospheric dust sources of the steel manufacturing process. It emits dust enriched in heavy metal such as Zn, which is assumed to contribute to the toxic potential of atmospheric PM. Dust collected before and after the filtration system was analyzed to determine Zn speciation. To this end, a variety of analytical tools were used and a sequential extraction protocol has been specifically developed for iron and steel dust. The Zn speciation results obtained by EXAFS and sequential extraction were in excellent agreement. Before filtration, the speciation of Zn in BOF was 43% ZnFe(2)O(4), 23% ZnCO(3) and 16% ZnO. The same species were detected after filtration with different proportions. BOF dust after filtration contains more soluble Zn phases which may play a role in the toxic effects of the emissions.

  18. Methods for increasing the efficiency of heating scrap metal in electric arc furnaces

    Science.gov (United States)

    Raile, V.

    2013-06-01

    The type of heating, which determines heat transfer from an external energy source to a metallic charge, plays a key role in the process of preliminary heating of scrap metal. The type of charge heating during preliminary heating of scrap metal mainly determines the average scrap metal heating temperature and the formation of harmful substances. This article considers the existing types of charge heating in EAF baths and shaft heaters. The types of scrap metal heating that increase the energy efficiency and weaken the ecological problems related to this process in electric furnace steelmaking units are found.

  19. The oxidation and reduction of chromium of stainless steels in an eletric arc furnace

    Directory of Open Access Journals (Sweden)

    B. Arh

    2011-07-01

    Full Text Available The oxidation of chromium during the elaboration of stainless steels occurs with oxygen in solution blown inthe melt and with oxides in the slag. A higher content of silicon in the furnace charge decreases the extent of oxidation of chromium, however, the efficient reduction of chromium from the slag is of essential importance for a minimal loss of chromium. In this survey, the theory of the oxidation of chromium, its reduction from the slag and the conditions for the formation of foaming slag are discussed.

  20. Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans from stack gases of electric arc furnaces and secondary aluminum smelters.

    Science.gov (United States)

    Lee, Wei-Shan; Chang-Chien, Guo-Ping; Wang, Lin-Chi; Lee, Wen-Jhy; Wu, Kuen-Yuh; Tsai, Perng-Jy

    2005-02-01

    This study investigates the emissions of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) from four electric arc furnaces (EAFs) and eight secondary aluminum smelters (secondary ALSs) in Taiwan. The mean PCDD/F International-Toxicity Equivalents (I-TEQ) concentrations in the stack gases of these EAFs and secondary ALSs are 0.28 ng I-TEQ/Nm3 (relative standard deviation [RSD]= 100%) and 3.3 ng I-TEQ/Nm3 (RSD = 260%), respectively. The high RSDs, especially for those obtained from secondary ALSs, could be caused by the intrinsic differences in their involved feeding materials, furnace operating conditions, and air pollution control devices. The mean I-TEQ emission factor of PCDD/Fs for EAFs (1.8 microg I-TEQ/tonne-feedstock) is lower than that for secondary ALSs (37 microg I-TEQ/tonne-feedstock). This result might be because the involved furnace temperatures for secondary ALSs (650-750 degrees C) are lower than those for EAFs (1600-1700 degrees C), resulting in the deterioration of the combustion condition, leading to the formation of PCDD/Fs during the industrial process. This study found that the total PCDD/F emissions from EAFs (20 g I-TEQ/yr) and secondary ALSs (18 g I-TEQ/yr) are approximately 27, 53, and approximately 24, 49 times higher than those from municipal solid waste incinerators (MSWIs; 0.74 g I-TEQ/yr) and medical waste incinerators (MWIs; 0.37 g I-TEQ/yr), respectively; while those are 44 and 40% of total PCDD/F emission from sinter plants (45 g I-TEQ/ yr), respectively. Considering a more stringent emission limit has been applied to waste incinerators (0.1 ng I-TEQ/Nm3) in Taiwan lately, the results suggest that the control of the emissions from metallurgical processes has become the most important issue for reducing the total PCDD/F emission from industrial sectors to the ambient environment.

  1. THE DEVELOPMENT OF SUBMERGED ARC FURNACE CHARACTERISTIC CURVE TESTER%矿热炉电炉特性曲线测试仪的研制

    Institute of Scientific and Technical Information of China (English)

    齐光; 齐昱博; 侯锋

    2016-01-01

    介绍了一种用于测量矿热炉电气特性曲线仪器的研制。用该仪器测试电炉特性曲线,精度高、简便、快捷,能及时指导生产和设计电炉参数,可收到满意效果。%It introduced the development of a kind of instrument to test the submerged arc furnace electric characteristic curve. It is high precise, simple and quick to test the furnace electric characteristic curve with the instrument. The test result can be used to guide production and design of furnace parameters and so on. It can get satisfied result.

  2. Consteel连续炼钢电弧炉技术的应用%Application of Continuous Steelmaking - Consteel Electric Arc Furnace Technology

    Institute of Scientific and Technical Information of China (English)

    汤俊平

    2001-01-01

    介绍了Consteel电弧炉技术的优点、设备结构、操作工艺以及Consteel电弧炉技术在国内外的应用情况等。%The feature of continuous steelmaking - Consteel electric arc furnace technology, equipment structure and operation practice, and the application of the Consteel technology in home and abroad are presented in this paper.

  3. Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

    Science.gov (United States)

    Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

    2010-09-15

    Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems.

  4. Stability of nonlinear load electric arc furnaces in the presence of reactive power sources

    Directory of Open Access Journals (Sweden)

    Pegah Sagha

    2014-04-01

    Full Text Available This paper first discusses about Electric arc.the model used in this paper is a dynamic model shown with a differential equation. Then, this model is placed with power system model which is considered as a thevenin equivalent model,and whole dynamical system is derived. With linearization around the work places, Jacobian Matrix of the system was extracted and the stability of equilibrium points specificed. Infollow, restricted equation to the central manifold for system intended is achieved and using that, possible events in the system the critical values of the bifurcation parameter is investigated. At the end, the analytical result is compared with the simulation results obtained with the help of Auto software. Finally, we will conclude that, using one type of the analytical method, one split of power system is characterized, but with using Auto software, all bifurcation are identified in the power system.

  5. Removal of vapour phase PCDD/Fs in electric arc furnace steelmaking emissions by sorption using plastics.

    Science.gov (United States)

    Ooi, Tze Chean; Ewan, Bruce C R; Cliffe, Keith R; Anderson, David R; Fisher, Raymond; Thompson, Dennis

    2008-08-01

    Plastics are potentially suitable for the removal of vapour phase PCDD/Fs in emissions from the electric arc furnace (EAF) steelmaking process. Three different commercial plastics, i.e. polypropylene BE170MO (Borealis A/S, Denmark), polypropylene in the form of 5 mm spheres (The Precision Plastic Ball Co. Ltd., UK) and polyethylene LD605BA (ExxonMobil Chemical, Belgium), have been studied using a novel experimental apparatus for the removal of vapour phase PCDD/Fs. Polypropylene BE170MO was identified to be the most suitable product amongst the three plastics in terms of PCDD/F sorption and potential industrial application. The optimum temperature for PCDD/F sorption on polypropylene BE170MO was below 90 degrees C for a removal efficiency of >99% at an average vapour phase PCDD/F concentration of 3.5 ng I-TEQ/Nm(3). At 130 degrees C, 53% of the PCDD/Fs trapped on polypropylene BE170MO were desorbed.

  6. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  7. A Fundamental Wave Amplitude Prediction Algorithm Based on Fuzzy Neural Network for Harmonic Elimination of Electric Arc Furnace Current

    Directory of Open Access Journals (Sweden)

    Wanjun Lei

    2015-01-01

    Full Text Available Electric arc furnace (EAF causes the harmonics to impact on the supply network greatly and harmonic elimination is a very important research work for the power quality associated with EAF. In the paper, a fundamental wave amplitude prediction algorithm based on fuzzy neural network for harmonic elimination of EAF current is proposed. The proposed algorithm uses the learning ability of the neural network to refine Takagi-Sugeno type fuzzy rules and the inputs are the average of the current measured value in different time intervals. To verify the effectiveness of the proposed algorithm, some experiments are performed to compare the proposed algorithm with the back-propagation neural networks, and the field data collected at an EAF are used in the experiments. Moreover, the measured amplitudes of fundamental waves of field data are obtained by the sliding-window-based discrete Fourier transform on the field data. The experiments results show that the proposed algorithm has higher precision. The real curves also verify that the amplitude of fundamental wave current could be predicted accurately and the harmonic elimination of EAF would be realized based on the proposed algorithm.

  8. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    Science.gov (United States)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  9. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    Science.gov (United States)

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  10. Aluminum Bronze Alloys to Improve the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs and Side Vents.

    Energy Technology Data Exchange (ETDEWEB)

    Lawrence C. Boyd Jr.; Dr. Vinod K. Sikka

    2006-12-29

    Energy Industries of Ohio was the lead organization for a consortium that examined the current situation involving the service life of electric arc and basic oxygen furnace hoods, roofs and side vents. Republic Engineered Products (REP), one of the project partners, installed a full-scale Al-Bronze “skirt” in their BOF at their Lorain OH facility, believed to be the first such installation of this alloy in this service. In 24 months of operation, the Al-Bronze skirt has processed a total of 4,563 heats, requiring only 2 shutdowns for maintenance, both related to physical damage to the skirt from operational mishaps. Yearly energy savings related to the REP facility are projected to be ~ 10 billion Btu's with significant additional environmental and productivity benefits. In recognition of the excellent results, this project was selected as the winner of the Ohio’s 2006 Governor’s Award for Excellence in Energy, the state’s award for outstanding achievements in energy efficiency.

  11. A fault analysis of DC electric arc furnaces with SVC harmonic filters in a mini-mill plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, Byungju [PQ TECH INC., Youngtong-dong, Youngtong-gu, Suwon 443-813 (Korea); Lee, Hansang; Jang, Gilsoo [School of Electrical Engineering, Korea University, Anam-dong 5-ga, Seongbuk-gu, Seoul 136-701 (Korea); Han, Byungmoon [Department of Electrical Engineering, Myongji University, Nam-dong, Yongin, Gyeonggi-do, 449-728 (Korea)

    2010-07-15

    This paper proposes the most feasible solution to overcome the failure of the 2nd harmonic filter in the static VAR compensator (SVC) which operates with the DC electric arc furnace (EAF) at Gwangyang Steel Mill in Korea. In order to investigate the causes of this failure, various measurements were carried out on the DC EAF and the main transformer at the PCC (point of common connection). It was concluded that the two causes for the failure are; the inrush current in the main transformer, and the parallel resonance between the system impedance and the harmonic filter. Three solutions to suppress the transformer inrush current and another three solutions to avoid the parallel resonance are suggested. The feasibility of these solutions was verified through the computer simulation with PSCAD/EMTDC. The most feasible solution to avoid further failures of the 2nd harmonic filter was selected, based on the estimated result for the six optional solutions in the point of performance and cost. (author)

  12. Hazard Analysis of Submerged Arc Furnace Shell Installation%矿热炉炉壳安装作业危险性分析

    Institute of Scientific and Technical Information of China (English)

    窦强; 程玉龙

    2015-01-01

    为减少事故损失,必须对矿热炉安装施工危险源进行分析。基于此,对矿热炉安装工序中最重要工序炉壳安装应用作业危险性分析进行分析。将炉壳安装作业分成3大部分,用鱼刺图分析方法进行分析,总结出矿热炉炉壳安装中事故发生的主要原因并提出对策措施,以预防和减少事故的发生。%In order to reduce the loss of accidents ,hazard analysis of submerged arc furnace installation is very necessary . Based on this ,this paper conducts hazard analysis on the important process ,submerged arc furnace shell installation .The analysis is divided into 3 parts and the fishbone diagram is applied .It is summarized the main causes of accidents in the in-stallation of submerged arc furnace shell and also some corresponding measures are raised ,to prevent and reduce the acci-dents .

  13. A New Kind of Eco-Cement Made of Cement Kiln Dust and Granular Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A research project was conducted to manufacture eco-cement for sustainable development using cement kiln dust( CKD ) and granular blast furnace slag( GBFS ).In the project, the burning process and mineral compositions of CKD clinker were investigated.Dife rent mineralizers such as CaSO4 and CaF2 , sulfur and alkali content were considered.The strength of CKD and GBFS eco-cement were evaluated.The results indicate the CKD clinker can not only form ordinary cement clinker minerals such as C3 S, C2 S and C4 AF, but also form strength to the Portland cement grade 32.5 when blend proportion is properly applied.

  14. Present status and application prospect of domestic electric arc furnace%国内电炉钢发展现状与应用前景

    Institute of Scientific and Technical Information of China (English)

    陆明希; 张浩

    2012-01-01

    通过电炉铜与转炉铜能耗对比,突显了电炉钢的节能与环保优势,同时介绍了国内外电炉钢应用现状。随着社会工业化的发展所带来的钢铁积蓄量的增加,以及电炉钢技术的不断完善和发展,加之迎合国家低碳经济政策的实施,国内电炉钢发展具有广阔前景。%This paper emphasized electric arc furnace's superiority in energy saving and environmental protection through the comparison between EAF and BOF. At the same time, it introduced domestic and international electric arc furnace's current situation. With the development of social industrialization, steel stockpile will be increased and electric arc furnace technology will be improved. In addition, the government encourages low-carbon economy, so electric arc furnace will get bright prospect.

  15. Investigations of co-combustion of plastics in a coal dust furnace; Untersuchungen zur Mitverbrennung von Kunststoffen in einer Kohlestaubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, T.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD); Christill, M.; Kicherer, A.; Seifert, H. [BASF AG, Verfahrenstechnik-ZET/EH-L544, Ludwigshafen am Rhein (Germany)

    1996-12-31

    In a cooperation project of the Institute of Process Engineering and Power Plant TEchnology (IVD) at the University of Stuttgart and the BASF AG, investigations of co-combustion of plastic material in a coal dust furnace were carried out. The central question of the research work was the ignition and burnout of the particles in dependence of the residence time in the hot part of the furnace. Particle sizes were varied with the aim to define the largest possible particle size in order to minimize the cost of fuel preparation by grinding. On the other hand, tests were made with pure materials and synthetic mixtures of these in order to characterize the influence of different types of plastic. The investigations showed that plastics are suited as fuels for coal dust furnaces, and that the cost of fuel preparation can be reduced to an acceptable level. With polyethylene, which is difficult to ignite, an upper particle size limit of 1.25 to 1.5 mm was reached in the IVD test stand. In industrial applications with a different burner arrangement, even better results may be expected. (orig/AKB) [Deutsch] In einer Zusammenarbeit zwischen dem Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart und der BASF AG wurden Versuche zur Coverbrennung von Kunststoffen in einer Kohlenstaubfeuerung durchgefuehrt. Im Mittelpunkt der Untersuchungen standen Zuendung und Abbrand der Kunststoffpartikel in Abhaengigkeit von der Verweilzeit im heissen Bereich der Brennkanner. Variiert wurden hierzu zum einen die Partikelgroessen mit dem Ziel, den Aufbereitungsaufwand durch Zerkleinerung zu minimieren. Zur Charakterisierung der Einfluesse verschiedener Kunststoffarten wurden die Versuche mit unterschiedlichen Reinkunststoffen und synthetischen Mischungen durchgefuehrt. Die Versuche zeigen, dass sich Kunststoffe mit vertretbarem Mahlaufwand in der Staubfeuerung einsetzen lassen. Am Beispiel des Polyethylen, eines der thermogravimetrischen Analyse nach relativ

  16. Energy efficiency and emissions of arc furnaces in the steel industry; Energieeffizienz und Emissionen der Lichtbogenoefen in der Stahlindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Kirschen, M.

    2007-07-01

    The operation of the electric arc furnace obeys economic constraints that require cost optimal use of the resources scrap, scrap substitutes, alloys, direct reduced iron, pig iron, oxygen, fuel gas, and energy. On the other hand, legal restrictions for minimum emissions must be observed. Comprehensive process models and strategies to optimize the EAF steel production require detailed knowledge about both energy flow rates and emissions. However, this data is often not available in the meltshop due to technical problems or high effort for maintenance of on-line off-gas analysis systems at the EAF. The Institute for Industrial Furnaces and Heat Engineering of RWTH Aachen University performed off-gas measurements at various EAFs during steel production. In some plant trials off-gas measurements were conducted simultaneously at two points in the dedusting system in order to determine the otherwise unknown volume flow rate of air at the gap between the EAF elbow and the hot gas duct. In this work, state-of-the-art off-gas analysis systems are presented. First hints for process development of particular EAFs are derived from off-gas data. Off-gas data complement the meltshop data, that are required for complete mass and energy balances. From recent energy balances, the EAF process is evaluated with respect to off-gas energy and energy efficiency. Recent energy balances from our measurements and from the literature of the last decade show total energy demand between 600 kWh/t and 850 kWh/t and energy efficiency values up to 70%. EAFs with scrap pre-heating technologies achieve highest energy efficiency values up to 70%. Measurements of off-gas and air volume flow rates monitor the efficiency of the EAF dedusting plant in combination with the EAF. With direct exhaust control based on furnace pressure measurement, the specific off-gas mass and energy is decreased significantly. Improvement of the analysis equipment for off-gas measurements at the EAF with focus on very

  17. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  18. Study of The Maximum Uptake Capacity on Various Sizes of Electric Arc Furnace Slag in Phosphorus Aqueous Solutions

    Science.gov (United States)

    Afnizan, W. M. W.; Hamdan, R.; Othman, N.

    2016-07-01

    The high content of uncontrolled phosphorus concentration in wastewater has emerged as a major problem recently. The excessive amount of phosphorus that is originated from domestic waste, unproper treated waste from septic tanks, as well as agricultural activities have led to the eutrophication problem. Therefore, a laboratory experiment was initiated to evaluate the potential of the Electric Arc Furnace Slag (EAFS), a by-product waste from steel making industry in removing phosphorus concentrations in aqueous solutions. In this work several particle sizes ranging from (9.5-12.4 mm, 12.5-15.9 mm, 16.0-19.9 mm, 20.0-24.9 mm, 25-37.4 mm) with a known weight (20±0.28 g, 40±0.27 g, 60±0.30 g, 80±0.29 g and 100±0.38 g) were used to study the effect of different particle sizes towards phosphorus removal. Each particle size of EAFS was shaken in synthetic phosphorus solutions (10 mg/l, 20 mg/l, 30 mg/l, 40 mg/l and 50 mg/l) at a contact time of 2 hours. Final concentrations of phosphorus were sampled and the measurement was made using WESTCO Discrete Analyzer equipment. Results showed that the highest of the maximum uptake capacity of each EAFS particle size distribution achieved at 0.287, 0.313, 0.266, 0.241 and 0.25 mg/g as particle size range was varied from 9.5-12.4 mm to 25-37.4 mm. In conclusion, the maximum uptake capacity of each EAFS mostly was determined to occur at adsorbent weight of 20 to 40 g in most conditions.

  19. Design of 20t Electric Arc Furnace Hydraulic System%20吨电弧炉液压系统的设计

    Institute of Scientific and Technical Information of China (English)

    李福明

    2012-01-01

    重庆特殊钢厂有3座20t电弧炉.随着技术不断进步,该电炉各个传动机构均显得技术陈旧,特别是电极升降机构仍然采用:“功率扩大机+钢丝绳”形式,现在这种形式应用在电炉上,已经属于必须要淘汰的技术,因此,在上世纪80年代末至90年代初,以液压传动和液压伺服技术为主,先后对3座电炉进行了较为全面的技术改造.改造后,电炉的各项经济技术指标均获得显著的提高,达到了预期目的.%Chongqing Special Steel Mill has three 20t electric arc furnace. As technology advances, the each transmission mechanism of electric furnace is behindhand, especially the electrode lifting mechanism still uses "power expand machine and wire rope", and this form used in electric stove must be eliminated at present, therefore, in the 1980s to the beginning of 1990s, three electric arc furnace were reformed comprehensively based on hydraulic drive and hydraulic servo technology, which improve the technical and economic indexes of electric furnace and achieve the expected purpose.

  20. Automatic Detection and Treatment of Broken Graphite Electrode in Electric Arc Furnace%电弧炉断电极分析检测与自动处理

    Institute of Scientific and Technical Information of China (English)

    刘仕良; 朱兴发; 唐琳

    2015-01-01

    针对电弧炉炼钢过程中出现的石墨电极折断问题,从不同角度多方面对其原因进行了分析,并提出了一种电极折断自动检测与处理的方法。%In view of the problem that the graphite electrode is broken in steelmaking process of electric arc furnace,the reason is analyzed from different angles,and a method for automatic detection and treatment of broken electrode is proposed.

  1. 直流埋弧炉内电弧等离子体流动与传热分析%Analyses of fluid flow and heat transfer of arc plasma in DC submerged-arc furnace

    Institute of Scientific and Technical Information of China (English)

    王振; 王宁会; 李铁

    2012-01-01

    双电极直流埋弧炉的使用是一种生产氧化镁单晶的有效途径.为理解和优化电弧冶炼过程,建立了电弧炉中等离子体射流的三维稳态磁流体动力学模型.在模型中假设,电弧等离子体处于局部热动态平衡状态,而且熔池表面没有发生变形.利用ANSYS有限元分析软件,得到电弧温度场、流场、压力场和电势的分布.最后近似给出了由电弧引起的熔池表面等效热通量的分布.计算结果表明,熔池表面所受到的压强大小跟电流以及弧长有关:电流越大,压强越大;弧长减小,压强先增大后减小.%Using a twin-electrode DC submerged-arc furnace is an effective method for MgO single crystal production. A steady 3D magnetohydrodynamic model of the arc plasma jet is developed in order to provide detailed information for understanding and optimizing the production process of the electric arc furnace. It is assumed that the arc plasma is in local thermodynamic equilibrium and there is no deformation on the bath surface. The finite element-based analysis software ANSYS is applied to calculating the temperature, flow, pressure field and the potential distribution of the arc plasma. Lastly, the heat flux distribution on the surface of the bath is presented. The calculated results show that the arc pressure on the bath surface is significantly influenced by the current and the arc length. It is found that the pressure increases with the increasing of the current, and it increases first and then decreases with the decreasing of arc length.

  2. Test Plan: Phase 1 demonstration of 3-phase electric arc melting furnace technology for vitrifying high-sodium content low-level radioactive liquid wastes

    International Nuclear Information System (INIS)

    This document provides a test plan for the conduct of electric arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384216] is the US Bureau of Mines, Department of the Interior, Albany Research Center, Albany, Oregon. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes feed preparation activities and melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a 3-phase electric arc (carbon electrode) furnace

  3. Analysis on unbalance of three-phase arc power in rotary ladle furnace%旋转式LF炉三相弧功率不平衡分析

    Institute of Scientific and Technical Information of China (English)

    赵锋辉; 董波; 佟冰; 张东

    2012-01-01

    By analyzing the main reasons for unbalance of the ladle furnace ( LF) three-phase arc power, the main measures to optimize the circuit layout, modify the electrode control system and reduce the arc power unbalance are proposed for rotary LF. It improved the electrode regulating effect and reduced energy consumption%分析了造成LF三相弧功率不平衡的主要原因,提出优化短网布置,改进电极调节系统,减少弧功率不平衡的方法,并用于某旋转式LF,使其电极调节器运行稳定,降低了能耗.

  4. Scaled Tests and Simulation of Triboelectric Charging and Arc Discharge in an Expanding Dust Plume

    Science.gov (United States)

    Sears, J.; Kuhl, A.; Grote, D.; Converse, M.; Kueny, C.; Larson, D.; Poole, B.; Schmidt, A.; Rose, D. V.; Kirkendall, B.

    2015-12-01

    The arc breakdown commonly generated in volcanic eruptions is reproduced in field experiments of rapidly expanding dust clouds driven by explosive charges. The controlled format also conveniently allows us to vary particulate content and velocities and to precisely instrument the event with radiofrequency, optical and spectral sensors. We observe electrical discharges during the turbulent phase of the cloud expansion, which we use as benchmarks to validate a multiphase 3D simulation. The simulation computes electrostatic potentials by considering the hydrodynamics, chemical kinetics and charge transport for a distribution of particle sizes entrained in the expanding gas cloud. A separate hybrid fluid/kinetic plasma code is employed to simulate the avalanche breakdown between charge pockets. Finally the propagation of radiated fields through regions of strongly dispersive partially ionized gas are computed in an electromagnetic finite element solver. Insight from the model validation may help us better understand the connection between plume dynamics and volcanic lightning. Prepared by LLNL under Contract DE-AC52-07NA27344.

  5. General layout design of 90t conseel electric arc furnace at shaogang%韶钢90 t CONSTEEL电炉总图设计

    Institute of Scientific and Technical Information of China (English)

    陈练平

    2001-01-01

    A brief description is made of the 90t CONSTEEL electric arc furnace imported by Shaogang, concerning its advanced processes and technologies, as well as its general layout design. The steel making, con-casting and rolling processes were linked together to form a “three in one” line by locating the new electric arc furnace adjacent to the existing No.6 rolling mill. A high efficiency and energy-saving, short-distance modernized steel plant was thus constructed, which takes up land of only about 4.6 hectares.%简单介绍韶钢引进的CONSTEEL电炉先进生产工艺技术及90 t CONSTEEL电炉总图设计等方面内容. 在设计中,采取电炉与六轧厂联合布置,形成炼钢、连铸、轧钢“三位一体”的高效、节能的现代化短流程钢厂,总占地面积约4.6万m2.

  6. 基于DCS系统的大型矿热电炉的监控%Monitoring the Large-Scale Submerged Arc Furnace Based on DCS System

    Institute of Scientific and Technical Information of China (English)

    王夕旭

    2014-01-01

    Submerged arc furnace condition and point parameter measurement based on DCS System were set forth and the mathematic model of electrode current calculated in the low-voltage compensation case was given. The real electric parameter measurement provided the important basis for controlling the furnace electrode lifting so that the labor intensity can be greatly reduced at the same time stabilizing furnace operation and raising pro-ductivity.%阐述了基于DCS系统的矿热电炉状态及点参数测量法,给出了计算在低压补偿投入情况下的电极电流的数学模型。真实的电参数测量对控制电炉电极的升降提供了重要的依据,在稳定电炉生产、提高生产率的同时大大降低了劳动强度。

  7. 真空电弧炉升降机构的ANSYS优化设计%ANSYS optimization design of lifting mechanism of the vacuum arc furnace

    Institute of Scientific and Technical Information of China (English)

    张以忱; 王德志; 王永杰; 魏永秋

    2011-01-01

    A mechanical model was developed for the lifting mechanism of a prototype of the VCF -3t cantilevered vacuum arc furnace, the position and value of maximum stress of the column was obtained through force analysis of the main bearing parts ( such as column). Then the actual equipment model was simplified to establish finite element model and the stress cloud chart was compared with actual calculated value in order to test the correctness of the finite element model. On this base, combined with the relationships among actual structure sizes of the furnace, the parametric finite element model was established. If the model meet conditions of intensity and stiffness etc. , the radius and thickness of the column and furnace body was optimized with the optimizer of ANSYS to make the mass of mechanical structure to be the lightest and make full use of the material's property. At the same time, VB language was used in the call analysis interface in ANSYS to provide an intuitive man - machine system in order to decrease duplication of workload in series design of product. The parameter optimization method used in this paper is an important development of structural optimization design method and has important practical value in the structural design.

  8. Development of surface decontamination technology for radioactive waste using plasma. Dust behaviors in the treatment of oxide films using a low-pressure arc

    International Nuclear Information System (INIS)

    We are developing the surface treatment technique using low-pressure arc as a new decontamination technology for radioactive wastes from nuclear facilities. For the practical use, effective dust collection methods are necessary, because dust is generated from oxide films on the surface during the treatment. The method using gas stream and filters may be one of them, but the behavior of the dust has not been examined yet. We studied the basic behavior of the dust and the possibilities of dust control by gas stream as follows. 1. Most of the dust attached to the anode in the case of no gas blow. 2. Dust attachment to the anode was reduced to about half using small cross section type anode. It seems to be possible to reduce the dust attachment by proper choice of electrode shape. 3. The dust attachment was reduced to 10 to 40 percent by the gas blow to the side of arc. The dust control by gas stream might be possible. (author)

  9. Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Spliethoff, H.; Gerhardt, T.; Ruediger, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

    1996-12-31

    Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

  10. Study of Zinc Leaching of EAF Flue Dust Using Sodium Hydroxide

    OpenAIRE

    Ahsan Abdul Ghani; Junaid Saleem; Zeeshan Al Hameed; Hira Lal; Muhammad Shoaib

    2016-01-01

    During the production of steel from Electric Arc Furnace (EAF), large amount of by-product called EAF flue dust is generated. The major proportion of flue dust is comprised of Zn (41.5 % wt.). Different phases identified by XRD analysis are zincite, franklinite and magnetite with zincite being dominant. In this study, we have performed flue dust treatment using sodium hydroxide as leaching medium. Different concentrations of alkali were used to optimize maximum recovery of Zn. XRF and Wet Che...

  11. 电弧炉负荷的三相综合建模与参数辨识探讨%Discussion on Integrated Three-phase Electric Arc Furnace Load Modeling and Parameter Identification

    Institute of Scientific and Technical Information of China (English)

    陈荣

    2014-01-01

    During the power system operation , electric arc furnace load as a non-linear loads , the power grid security , has a very negative effect and impact on power grid security , stability and efficient power supply . Through the analysis of the electric arc furnace load changes affecting the operation of the power grid , combined with changes in load characteristics of the electric arc furnace, established an analytical model of electric arc furnace load changes to identify parameters of EAF load changes , which is an effective measure to study and analyze characteristics of EAF load changes .%在电力系统工作运行中,电弧炉负荷作为一种非线性负荷,对于电网的安全、稳定以及高效的供电运行,具有非常不利的作用和影响。通过对电弧炉负荷变化对电网供电运行影响的分析,结合电弧炉负荷变化特征,建立了电弧炉负荷变化分析模型,对电弧炉负荷变化参数情况进行辨识,是研究分析电弧炉负荷变化运行特征的有效措施。

  12. Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

    Science.gov (United States)

    Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

    2015-12-01

    The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

  13. 矿热炉保护套的优化设计%The Optimization Design of Protective Jacket of Submerged Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    李峰; 王静; 杨树明

    2012-01-01

    A new-style water cooling protective jacket structure of submerged arc furnace was designed according to practical experiences of existing insufficient structures, and applied liquid finite element analysis software FLUENT to optimize structure of the new-style water cooling protective jacket, finally advanced a effective improved structure and achieved good results.%针对现有矿热炉水冷保护套的结构不足,提出一种新型的矿热炉水冷保护套结构,并采用流体有限元分析软件FLUENT对新型水冷保护套的结构进行优化设计,最终提出一种合理的结构,该结构在实际应用中取得了良好的效果.

  14. Arcing and its role in PFC erosion and dust production in DIII-D

    Science.gov (United States)

    Rudakov, D. L.; Chrobak, C. P.; Doerner, R. P.; Krasheninnikov, S. I.; Moyer, R. A.; Umstadter, K. R.; Wampler, W. R.; Wong, C. P. C.

    2013-07-01

    Two types of arc tracks are observed on the plasma-facing components (PFCs) in DIII-D. "Unmagnetized" random walk tracks are produced during glow discharges; they are rare and have no importance for PFC erosion but may degrade diagnostic mirrors. "Magnetized" scratch-like type II tracks are produced by unipolar arcs during plasma operations; they are formed by "retrograde BxJ" motion of the cathode spot and are roughly perpendicular to the local magnetic field. Type II arcs cause measurable erosion of graphite, but based on the evidence available they are relatively small contributors to the total erosion of carbon in DIII-D compared to other mechanisms such as physical and chemical sputtering and ablation from leading edges. Erosion by arcing of tungsten films deposited on graphite samples was observed in Divertor Material Evaluation System (DiMES) experiments. New DiMES experiments aimed at time-resolved arc measurements are proposed.

  15. Research of Harmonic Analysis in the Electric Arc Furnace%电弧炉应用中谐波分析方法研究

    Institute of Scientific and Technical Information of China (English)

    苏国友; 朱明星; 胡婷芳

    2013-01-01

    With the electric arc furnaces widely used in the metallurgical industry, a large number of harmonics and inter-harmonics will inject into the utility grid in the course of their work. It poses a serious harm to the power grid and the users of electricity. The current harmonic test equipment in use is based on different standards for harmonic analysis. This article introduces two kinds of harmonic analysis in the GB and IEC standards and analyzes the differences between the two methods of harmonic analysis on the impact load with the measured electric arc furnace operation data. Then from the point of view to meet engineering applications, the article points out that how to scientifically use the result of harmonic analysis in two standards.%  随着电弧炉在冶金行业的广泛应用,它在工作过程中产生了大量的谐波和间谐波注入公用电网,给电网供电和用户用电带来了严重的危害。目前使用的谐波测试仪器中,存在依据不同标准规定的谐波分析方法的情况。本文介绍了国标和IEC标准中两种谐波分析方法,结合实测电弧炉运行数据,分析两种谐波分析方法对冲击性负荷分析的差异性。最后,从满足工程应用的角度,给出了如何科学地采用两种标准的谐波分析结果。

  16. Modernisation of tree-phase electric arc furnace in steel foundries; Modernisierung von Drehstrom-Lichtbogenoefen in Stahlgiessereien

    Energy Technology Data Exchange (ETDEWEB)

    Kuhlow, Peter [Ingenieurbuero fuer Elektrowaerme, Parchim (Germany); Weber, Wolfgang [ELIMO GmbH, Riesa (Germany); Sachse, Gunther [ATS Sachse GmbH, Leipzig (Germany)

    2012-12-15

    With reference to an 8-t-EAF commissioned in 1984, the purpose of this article is the description of the comprehensive process of maintenance and modernization of a furnace system. This includes the electro-technical equipment, the hydraulics and the mechanical part of the furnace. Great importance is given to a user-friendly design, to the consideration of safety-requirements and to improvements of the measuring and control technology. Charge accompanying measurements were conducted before and after the maintenance process. The operating- and maintenance personnel was instructed properly. Comparative considerations of the characteristics results before and after the maintenance imply the enhancement and effectiveness of the measures that might be of interest for other foundries. (orig.)

  17. Design and implementation of hardware simulation platform for single phase electric arc furnace%单相电弧炉硬件仿真平台设计与实现

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    The principle,design and implementation process of single phase electric arc furnace hardware simulation plat⁃form were introduced in this paper. This simulation platform consists of waveform generation circuit,power amplification circuit, simulation transformers and detection part. The operation condition of industrial electric arc furnace can be simulated by the plat⁃form. The waveform generation circuit can output industrial electric arc furnace typical voltage waveform,which is amplified by power amplification circuit and then connected to simulation transformers to generate electric arc current. The function of detec⁃tion part is to ensure the the electric arc voltage and current in⁃phase have the same phase. A new solution is adopted for hard⁃ware circuit design of this platform. The experimental results show that this platform can generate typical voltage waveform of electric arc furnace and corresponding current waveform,and its structure is similar with industrial electric arc furnace. An effec⁃tive way for electric arc furnace electrode control strategy research was provided by this platform.%  主要介绍了单相电弧炉硬件仿真平台的原理、设计和实现过程。仿真平台由波形发生电路、功率放大电路、仿真变压器和检测环节组成,可以模拟工业电弧炉的运行状态。其中波形发生电路可以输出工业电弧炉典型电压波形,然后经过功率放大电路接到仿真变压器以产生电弧电流。而检测环节的作用为保证电弧电压与电流同相位。该平台的硬件电路设计采用了全新的方案,从实验结果可以看出,仿真平台可以产生出电弧炉典型电压波形与相应的电流波形,并且在系统结构上也与工业电弧炉类似,可以作为电弧炉电极控制策略研究的一个有效平台。

  18. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  19. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  20. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO2/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  1. Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Ruediger, H.; Greul, U.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

  2. Research on high and low-voltage united compensation control system of the submerged arc furnace%矿热炉高低压联合补偿控制系统研究

    Institute of Scientific and Technical Information of China (English)

    张传伟; 刘博; 胡广翻

    2013-01-01

    阐述了矿热炉的工作原理,结合无功补偿的现状,设计出矿热炉高低压联合无功补偿控制系统.进行了系统的结构及方案设计、软件设计.采用电力变送器分别从电炉变压器的一次侧和二次侧进行电气参数的数据采集,通过串口通讯把数据传输给上位机,通过可编程控制器进行监控,提高了矿热炉的自动化和智能化程度.%The working principle of the submerged arc furnace is introduced. In combination with the current situation of the reactive power compensation,a high and low voltage reactive united power compensation control system of submerged arc furnace is designed. The systematic structure and software design are performed. Power transmitter is used to collect the electrical parameters from the furnace transformers primary side and secondary side respectively. The data is uploaded to the host computer via the serial communication. The system is monitored through the Programmable Logic Controller (PLC), which improves the automation and intelligence of the submerged arc furnace.

  3. Control system of constant power consumption melting speed for vacuum arc furnace%真空自耗电弧炉恒熔速控制系统改造

    Institute of Scientific and Technical Information of China (English)

    王勃; 陈鼎; 孙足来

    2015-01-01

    为真空自耗电弧炉设备由恒电压控制升级改造至恒熔速控制系统。通过对2000kg真空自耗电弧炉熔炼钛合金的生产工艺、过程参数、产品要求进行了详细分析,选取恰当的数据采样算法,为更好的掌握真空弧电压、真空弧电流、钛合金熔炼速度等工艺参数间的耦合关系提供了良好的依据。同时对真空自耗电弧炉的控制系统现状及熔炼技术发展做了综述。在 PLC中建立弧电压、弧电流,熔炼速率等的计算公式来实现设定各级控制回路的设定值。%In this paper, the control system of electricity arc furnace equipment is upgraded from constant voltage to constant melting speed. The power consumption of vacuum arc furnace selfmelting production technology of titanium alloy, process parame-ters and product requirements are analyzed in detail. The data sampling algorithm was selected appropriately in order to better grasp the vacuum arc current, arc voltage, the coupling relationship between process parameters such as titanium alloy melting speed so as to provide good basis. At the same time, the development of the current control system and self-melting technology for power consumption vacuum arc furnace were reviewed. The calculation formula of arc voltage, arc current and melting rate were built up in PLC to implement the control circuit at various levels.

  4. APPLICATION OF LOW FREQUENCY ELECTRIC POWER SUPPLY TECHNIQUE TO 5MVA SMELTING ELECTRIC ARC FURNACE%低频供电技术在5MVA矿热炉上的应用

    Institute of Scientific and Technical Information of China (English)

    刘志平

    2000-01-01

    介绍了低频供电技术的原理及其应用于铁合金矿热炉的实施办法,并在5MVA高碳铬铁电炉上取得了较好的使用效果%The technical principle of low frequency electric power supply to ore smelting electric arc furnaces are introduced, and the good results have been gained in a 5MVA HC FeCr electric furnace.

  5. 基于模糊神经网络的电弧炉控制系统及仿真%Electric Arc Furnace Based on Fuzzy Neural Network Control System and Simulation

    Institute of Scientific and Technical Information of China (English)

    李强; 吴朋化; 苟智峰

    2012-01-01

    Electrode regulator system is indispensable to the process of electric arc furnace steel-making basic equipment. At present most commonly used electrode regulator is based on single-phase consciousness, leading to misoperaiion of the electrode adjustment, greatly affected the electric arc furnace operation efficiency. This article in the above fuzzy control and neural network based on Tansuo study a prediction based on three-phase electric arc furnace control consciousness algorithm with fuzzy neural network adjuster control adjusting electrode, further enhancing the effectiveness of electric arc furnace of the Syndicated news operation, Reduce the energy consumption and reduce hazards on the grid. And using matlab to simulatate for fuzzy neural network. The results show that the network has a faster training speed and high generalization ability to meet the requirements of electric arc furnace control, the control performance is better than conventional electric arc furnace control system.%电极调节系统是电弧炉炼钢过程不可缺少的基本装备.目前常用的电极调节器大多是基于单相意识,导致电极调节中电极往往误动作,大大影响了电弧炉的运行效益.在模糊控制和神经网络的基础上,探索研究一种基于三相意识的电弧炉控制新方法,采用模糊神经网络调节器控制对电弧炉电极进行调节,控制弧流弧压稳定在一定范围之内,使电弧炉冶炼达到有功功率最大化,进一步提高电弧炉的综合运行效益,降低能耗、减轻对电网危害.并用matlab对模糊神经网络进行仿真.结果表明,本网络具有较快的训练速度和较高的泛化能力,满足电弧炉控制的要求,其控制性能优于常规电弧炉控制系统.

  6. Design and Realization of Submerged Arc Furnace Electricity Data Collection System%矿热炉电量数据采集系统的设计与实现

    Institute of Scientific and Technical Information of China (English)

    郄文科; 乔钢柱; 郑现磊

    2014-01-01

    矿热炉是一种需要巨大电流的工作系统,提高其功率因数对于节约能耗、降低运行成本、提高产品产量具有重大意义。针对矿热炉低压无功补偿系统电气参数监控的需要,设计并实现了矿热炉电量数据采集系统。该系统由实时数据采集下位机子系统和上位机子系统构成,实时数据采集下位机子系统采用TI公司生产的TMS320F2812型数字信号处理器为控制芯片,以TLC1549为数据采集模块,实现了对矿热炉电量数据的实时采集;上位机子系统基于组态王KingView软件开发,实现对采集数据的管理。经实验测试,该系统可以满足矿热炉电量数据实时采集和管理的需求。%Submerged arc furnace is a system which needs big current to work. Improving power factor of submerged arc furnace is of great significance to save energy,reduce operating costs and improve product. According to the need of electrical parameters monitoring in the submerged arc furnace reactive compensation system,submerged arc furnace electrical data collection system is designed,which consists of two subsystems,one is low machine subsys-tem which adopts TMS320F2812 DSP as the central hardware,TLC1549 as data collection modules to collect real-time submerged arc furnace electrical data. The other is host computer subsystem,which is developed with Kingview and can manage the electrical parameters data collected by low machine subsystem. After testing,the system can meet the requirement of electrical data real-time collection and management of submerged arc furnace.

  7. 高炉出铁场除尘方案研究%Study on Dust Removal Scenario of Iron Tapping Field of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    陶锋勇; 石峻

    2014-01-01

    The iron tapping ifeld of blast furnace workshop of a certain iron and steel work generates a great lot smoke and dusts with high concentration in its production course, causing serious pol ution of atmospheric environment and circumjacent environment and at the same time harming the employee’ health. In accordance with the analysis of technology system of dust removal and ventilation status in the whole iron tapping ifeld and the actual application, the paper sums up the dust removal program of the system that adapts to the ifeld.%某钢铁企业高炉炼铁车间的出铁场在生产过程中产生大量高浓度的烟尘,对厂区的大气环境及周边的环境造成严重污染,同时直接危害了职工的身体健康。通过对整个出铁场除尘工艺系统及通风状况的分析及实际应用情况,总结出了适合该场合的系统除尘方案。

  8. Dioxin From an Electric Arc Furnace(EAF)and the Restraint Method%电弧炉炼钢过程的二噁英及抑制措施

    Institute of Scientific and Technical Information of China (English)

    孙晓宇; 唐晓迪; 李曼; 杨雾晨

    2014-01-01

    文章介绍了二噁英类的结构、毒性及理化性质,分析了电弧炉炼钢过程二噁英的产生机理,烟气中的二噁英主要通过从头合成(de novo)反应生成。介绍了我国电弧炉烟气中的二噁英排放情况,讨论了抑制二噁英生成的措施及烟气中二噁英的脱除措施。%This paper describes the structure, toxicity and physicochemical properties of dioxin,analyzes dioxin generation mechanism, which is formed by de novo synthesis reaction in Electric Arc Furnace. It investigates the dioxin emissions, inhibition of its generation and the preventive measures in Electric Arc Furnace in China.

  9. P LC型变频电极调节系统在电弧炉上的应用%Application of PLC FC Electrode Regulating System in the Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    樊晓栋

    2014-01-01

    Under consideration of the characteristics of PLC FC electrode automatic regulating system,it finds application in the electric arc furnace through technological transformation.Practical operation proves improvement of the automation level of steelmaking arc furnace,and the efficacy of FC electrode regulator is effectively raised.%结合PLC型变频电极自动调节系统的特点,通过技术改造将其应用到电弧炉上,实际运行证明能够提高企业炼钢电弧炉的自动化水平,有效提升变频电极调节器使用效能。

  10. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1.

  11. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    Science.gov (United States)

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1. PMID:27593268

  12. Waste heat recovery with heat pipes in the modern electric arc furnace process%电炉流程中热管式余热回收

    Institute of Scientific and Technical Information of China (English)

    杨振国; 刘青; 谢银幕

    2011-01-01

    结合国内外电炉烟气热量处理的现状,分析了热管式余热回收的原理及特点,研究了其系统的结构特点、工艺流程、关键参数以及如何使系统产生的蒸汽质量满足VD(RH)炉生产的要求,并对其在莱钢50t电炉余热回收中的工程应用情况进行了阐述,指出该技术具有良好的应用前景.%The principle and characteristic of waste heat recovery with heat pipes were analyzed in combination with the present condition of utilizing electric arc furnace(EAF) flue gas at home and abroad.The structure character,technical processes,and key parameters of this system were studied comprehensively.How to make high quality steam to meet the demand of VD(RH) furnaces was also discussed.A practical application of waste heat recovery in 50t EAF in Laiwu Steel shows a good prospect of the technology.

  13. Optimization of melting process of 50 t ultra-high electric arc furnace%50t超高功率电弧炉冶炼工艺优化

    Institute of Scientific and Technical Information of China (English)

    杨振国; 刘青; 王彬; 石荣山

    2012-01-01

    对山东钢铁股份有限公司莱芜分公司50t超高功率电弧炉冶炼工艺和生产数据进行解析,通过对不同人炉铁水比例的物料平衡、热平衡计算和生产实践,得出了电炉工序冶炼电耗、氧气消耗参数,提出了4种工况下的冶炼操作模型,对同类型电炉生产具有相当的参考价值。%The steelmaking process and the production data ot 50 t ultra-high power elec- tric arc furnace are analyzed in this paper, and the values of electric power consumption and oxygen consumption are gained by the EAF mass and heat balance calculation of dif- ferent hot metal charged ratio, including production practice in Laiwu Steel Pants. Then four steelmaking operation models for different working conditions helpful for the same kind of EAF plants are put forward.

  14. Development and Application of Dynamic Reactive Power Compensation Device for Electric Arc Furnace%电弧炉动态无功补偿装置的研制及应用

    Institute of Scientific and Technical Information of China (English)

    高云保; 任韶安; 孙超业

    2012-01-01

    铸钢行业重要生产设备的电弧炉是一种高耗能的熔炼设备,作者基于TCR+FC型SVC动态无功补偿及滤波装置,设计制造了HMV-FCS-450-10/235型电弧炉动态无功补偿装置以提高电效,降低电弧炉能耗.同时,改善了电网电能的质量,取得了显著的节能降耗效果.%The electric arc furnace is high-energy consumption smelting equipment in the cast steel industry. Based on TCR+FC type dynamic reactive power compensation (SVC) and filter device, we designed and developed a kind of HMV-FCS-450-10/235 type electric arc furnace dynamic reactive power compensation device to improve the efficiency of electricity, reduce the electric arc furnace energy consumption. The quality of power network were improved at same time, remarkable results were obtained in field of energy saving and consumption reduction.

  15. Modeling and Simulation of an Arc Furnace for Voltage Fluctuation Investigation%用于电压波动研究的电弧炉的模型和仿真

    Institute of Scientific and Technical Information of China (English)

    祁碧茹; 肖湘宁

    2000-01-01

    建立了电弧炉改进的三相非线性时变电弧阻抗模型。它是在电弧电 压电流随机特性的基础上,根据实际电弧炉负荷条件建立的。仿真结果表明,本文所提出 的模型适用于电弧炉供电系统的电压波动的研究,可以代替传统的线性电弧电压模型。本文 用MATLAB软件实现了电弧炉模型的仿真,给出了电弧电压与电流波形,供电系统中的主要母 线的电压波形图。%An improved threephase,nonlinear,timevariant ar c furnace model is presented.The mode is based on vi stochastic character and actual are furnace condition.The model can be used to simulate network and s ubstation including arc furnace and can take the place of traditional linear ele ctric arc voltage model.The paper presents dynamic electric arc voltage and curr ent waveforms and main busbar voltage waveforms,obtained by MATLAB simulation.

  16. The Application of Energy Equilibrium Theory to Energy Saving of Electric Arc Furnace%能量平衡理论在电弧炉节电上的应用

    Institute of Scientific and Technical Information of China (English)

    孙智刚; 田斌; 王耀琨; 周银宝; 田杭亮

    2012-01-01

    某铸钢车间30t、50t电弧炉2008年9月投产以来,平均电耗600 kW·h/t左右.通过能量平衡理论对电弧炉能量的输入及支出进行系统分析,并采取对应措施,最大程度的利用有效能源,减少不必要的损失.最终两台电炉生产技术指标大幅提高,平均电耗降至520 kW·h/t左右,冶炼周期、电耗达到国内铸造行业先进水平.%Since the commissioning of 30 ton and SO ton electric arc furnaces in casting steel workshop in septemper 2008, average electric energy consumption were at 600kW · h/t. By using theory of energy equilibrium, analysis on input and consumption of electric arc furnace energy were carried out, corresponding measures were used, so as to maximize the energy utilization and reduced the power loss. At last the production indexes of the two electric arc furnaces have been significant improved, average electric energy consumption has been reduced to 520 kW · h/t, melting cycle and electric energy consumption have reached the domestic advanced level in casting industry.

  17. Evaluation and reduction of dioxin and furan emissions from thermal processes; Investigation of the effect of electric arc furnace charge materials and emission control technologies on the formation of dioxin and furan emissions; Ermittlung und Verminderung der Emissionen von Dioxinen und Furanen aus thermischen Prozessen; Untersuchung der Zusammenhaenge der Dioxin-/Furanemissionen in Abhaengigkeit von Einsatzstoffen und Minderungstechniken bei Elektro-Lichtbogenoefen

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Badische Stahlwerke GmbH, Kehl (Germany). Abt. Werkerhaltung - Neubau - Umweltschutz; Karcher, A. [Badische Stahlwerke GmbH, Kehl (Germany). Abt. Werkerhaltung - Neubau - Umweltschutz

    1996-02-01

    Until now, it was generally accepted that clean electric arc furnace charge materials generate lower steelmaking emissions. In Sept. 1994 and July 1995 BSW conducted nine test programs involving different charge materials and different off-gas treatment process in order to show that charge materials have no influence on emissions. The result of the scientific investigation shows that dioxin and furan emissions are lowered by cooling process applied to the gases evacuated from the furnace. The continuation of this fundamental research should be preferred over secondary measures which simply transfer dioxins and furans to the collected dust. (orig.) [Deutsch] Bei der Elektrostahlherstellung ging man bisher davon aus, dass nur sauberes Einsatzmaterial geringe Emissionen erzeugt. Da die BSW aufgrund experimenteller Erfahrungen die Ansicht vertreten hat, dass nicht allein das Einsatzmaterial einen Einfluss auf die Emissionen hat, wurden im September 1994 und im Juli 1995 neun Messkampagnen mit unterschiedlichen Einsatzstoffen und unterschiedlichen Abgasbehandlungsverfahren durchgefuehrt. Das Ergebnis der wissenschaftlichen Untersuchung bestaetigt, dass die Dioxin- und Furanemissionen vor allem durch das Abkuehlverfahren der direkt abgesaugten Abgase reduziert werden. Die Weiterentwicklung dieser Grundlagenforschung sollte den Sekundaermassnahmen, die lediglich eine Verlagerung der Dioxine und Furane in den abgeschiedenen Staub darstellen, vorgezogen werden. Die Untersuchungen zeigen, dass ein Emissionswert bei Dioxinen und Furanen <0,1 ng TE/Nm{sup 3} bei diesen Anlagen erreicht werden kann. (orig.)

  18. 一种新的电弧炉冲击负荷电磁暂态建模方法%A Novel Electromagnetic Transient Modeling of Impact Load of Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    董梁; 郝治国; 苟静

    2015-01-01

    电弧炉冲击负荷接入电网会对电力系统稳定、电能质量及电力设备安全性都有较大影响。基于电弧的物理特性和能量守恒定律,并将电弧弧长和电弧瞬时电流作为输入量,电弧电阻为状态变量,用全新的非线性微分方程建立反应交流电弧炉物理本质的时变弧阻模型;然后在PSCAD/EMTDC环境下通过函数模块的搭建来更直接和简洁地实现电弧炉模型;最后搭建电弧炉电气系统模型,将电弧炉模型作为负荷接入。通过仿真分析电流、电压特性来研究电弧炉的冲击负荷对接入电网所产生的影响。%Theaccess of impact load of electric arc furnace to power grid has great influence on power system stability, power quality and safety of electrical equipment. Based on the physical characteristics of arc and the law of energy conservation, a time-varying AC-arc resistance model which reflects the physical nature of AC arc furnace is built by a novel non-linear differential equation. This model takes arc length and instantaneous current as inputs, and arc resistance as state variable. Then, the novel model is built by function modules in the environment of PSCAD/EMTDC. Finally, the electrical system is built and electric are furnace model is connected to the system as a load. Simulation which analyzes current and voltage characteristics is to research the influence of impact load of electric arc furnace on power system.

  19. ANDREAE FORMULA-A STUDY ON TRADITION DESIGN THEORY FOR THE SUBMERGED-ARC FURNACE%矿热炉传统设计理论研究(1)--安德烈公式

    Institute of Scientific and Technical Information of China (English)

    章俊; 储少军; 李忠思

    2014-01-01

    In order to further study design theory for the submerged arc furnace, it makes a systematic research from original references, accurate Andreae formulation and its measure method, physical significance. The study concludes that the establishment of formula is on the following hypothesis: All the electrical energy in the furnace were released in the smelting zone below the electrode tip; furnace impedance were deemed as pure resistance, furnace resistance were assumed equal to the resistance between electrode tip and furnace bottom. In addition, there is ambiguity in choosing melting state for measuring operation resistance.%为进一步研究矿热炉设计理论,通过对原始文献的系统分析,对安德烈公式的准确表述、安德烈公式测算方法以及物理意义进行了系统研究。研究表明,安德烈公式建立的假设前提包括:炉内电能全部在电极端部往下的熔炼区释放;将矿热炉炉内阻抗看成纯电阻,并假定炉内电阻等于电极端部到炉底之间的电阻。另外,测算操作电阻时选择的冶炼状态还存在分歧。

  20. New possibilities of Consteel furnaces

    Science.gov (United States)

    Tuluevskii, Yu. N.; Zinurov, I. Yu.; Shver, V. G.

    2012-06-01

    The disadvantages of Consteel electric furnaces, which are mainly caused by the low efficiency of heating of a charged metal scrap by effluent furnace gases, are considered. A new concept of an electric-arc furnace with scrap heating on a conveyer by powerful burners, which provide fast scrap heating to 800°C, is proposed. As follows from calculations, the capacity of such a furnace increases substantially, the specific electric power consumption decreases, and the emission of toxic substances into the atmosphere decreases as compared to the existing Consteel furnaces.

  1. PRACTICE OF CaSi PRODUCTION WITH 30 MVA SUB-MERGED ARC FURNACE BY MIXING METHOD%30 MVA矿热炉采用混合法生产硅钙合金的实践

    Institute of Scientific and Technical Information of China (English)

    万勇; 张烽

    2014-01-01

    This paper introduced a qualitative leap of large-scale submerged arc furnace production of calcium-silicon from 1 MVA to 30 MVA by global optimization of electrical, equipment and technology according to the introduction on 30 MVA calcium-silicon submerged arc furnace technology parameters, electric furnace ancillary facility, smelting pro-cess, process flow and economic indicators.%通过对30 MVA矿热炉硅钙冶炼的技术参数、电炉配套设施、冶炼工艺、工艺流程和经济指标的介绍,表明铁合金冶炼在电气、设备、工艺上的整体优化和提高是硅钙冶炼从1 MVA矿热炉到30 MVA及之上的大型矿热炉生产发生质的飞跃的保证。为特种合金炉大型化生产提供了一种模式。

  2. DISCUSSION ON DEVELOPMENT TREND OF CONTACT SHOE IN ORE SMELTING ELECTRIC ARC FURNACE%矿热熔炼电炉铜瓦发展趋势的探讨

    Institute of Scientific and Technical Information of China (English)

    李建中; 付刚

    2000-01-01

    The shortage of contact shoe in ore smelting electric arc furnace is analysed from its performance. The practice shows, forging contact shoe not only has advantages of high compactness, good cooling results and long life, but also can greatly improving the respects of clectricity consumption, production rate, electrode life and furnace opretation conditions etc..%从矿热炉对铜瓦的性能要求方面分析了铸造铜瓦的缺陷。生产实际使用比较而言,锻造铜瓦不仅具有致密度高,冷却效果好,寿命长等优点,而且可使电耗、电炉作业率、电极寿命、炉况等均有较大改善。

  3. Metals purification by improved vacuum arc remelting

    Science.gov (United States)

    Zanner, Frank J.; Williamson, Rodney L.; Smith, Mark F.

    1994-12-13

    The invention relates to improved apparatuses and methods for remelting metal alloys in furnaces, particularly consumable electrode vacuum arc furnaces. Excited reactive gas is injected into a stationary furnace arc zone, thus accelerating the reduction reactions which purify the metal being melted. Additionally, a cooled condensation surface is disposed within the furnace to reduce the partial pressure of water in the furnace, which also fosters the reduction reactions which result in a purer produced ingot. Methods and means are provided for maintaining the stationary arc zone, thereby reducing the opportunity for contaminants evaporated from the arc zone to be reintroduced into the produced ingot.

  4. Hydrometallurgical processing of carbon steel EAF dust.

    Science.gov (United States)

    Havlík, Tomás; Vidor e Souza, Bruna; Bernardes, Andrea Moura; Schneider, Ivo André Homrich; Miskufová, Andrea

    2006-07-31

    In this study, the hydrometallurgical processing of electric arc furnace (EAF) steelmaking dust is investigated on a laboratory scale under normal temperature and pressure conditions. The behaviour of zinc and iron under the influence of sulphuric acid as the leaching agent is discussed. The dependence between the temperature and acid concentration is investigated. The main aim is the transfer of zinc into the solution while iron ought to remain as a solid residue. The hydrometallurgical recovery of zinc from EAF dust is feasible with relatively high recovery yield, while iron mostly remains in the solid phase. It results from the use of sulphuric acid in low concentration. This way, it is possible to set up the conditions for the EAF dust leaching, adjusting sulphuric acid concentration in order to achieve an optimum zinc yield to the solution without iron dissolution. However, the problem is that the chemical and mineralogical composition of each steelmaking dust is individual.

  5. Exposure assessment of workers to airborne PCDD/Fs, PCBs and PAHs at an electric arc furnace steelmaking plant in the UK.

    Science.gov (United States)

    Aries, Eric; Anderson, David R; Fisher, Raymond

    2008-06-01

    Occupational exposure studies were undertaken at a UK electric arc furnace (EAF) steelmaking plant to investigate the exposure of workers via inhalation to dioxins, polychlorinated biphenyls (PCBs) and polycyclic aromatic hydrocarbons (PAHs) including benzo[a]pyrene (B[a]P). Surveys were undertaken in areas including the melting shop, the casting department and a furnace control cabin. The highest concentrations of dioxins and PCBs were found inside the melting shop nearby EAFs, whereas dioxin and PCB concentrations in the casting department and inside the control cabin were significantly lower. Risk characterization was carried out by comparing the daily intake of dioxins and PCBs through inhalation with the recommended tolerable daily intake (TDI). Health risk assessments were also carried out by combining exposure data with inhalation cancer potency factors to quantify the cancer risk. For the most exposed category of workers (melting shop workers), the estimated daily intake via inhalation was 0.35 pg WHO-TEQ kg(-1) body weight (bw) in the worst case scenario. Considering that the average UK adult exposure to dioxins from the diet is 1.8 pg WHO-TEQ kg(-1) bw day(-1), the results indicated that the estimated daily intake of dioxins via inhalation at the EAF would not result in the recommended range of the TDI (1-4 pg WHO-TEQ kg(-1) bw day(-1)) being exceeded. Cancer risks for a 40-year occupational exposure period were determined by multiplying the inhalation dose by the inhalation cancer potency factor for 2,3,7,8-tetrachlorodibenzo-p-dioxin. For melting shop workers, cancer risks from exposure to dioxins and PCBs ranged from 2.05 x 10(-5) to 7.54 x 10(-5). Under most regulatory programmes, excess cancer risks between 1.0 x 10(-4) and 1.0 x 10(-6) indicate an acceptable range of excess cancer risk, suggesting a limited risk from dioxin exposure for workers in the EAF plant. For the calculation of excess cancer risks, no account has been taken of the protection

  6. Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Siegle, V.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

  7. Micro-structural and chemical characterization of electric arc furnace slag%电弧炉炉渣的显微结构和化学特性

    Institute of Scientific and Technical Information of China (English)

    Mapelli C; Mombelli D; Gruttadauria A; Baldizzone C; Magni F; Levrangi P L; Simone P

    2012-01-01

    Steel slag represents an excellent opportunity for their use as alternative cement materials. Specifically black slag produced during the melting process in EAF (Electric Arc Furnace) can be used as adjunct in the operation of land-filling, in the building operation of road grounds and in the production of concrete. Their use limitation is due to the presence of polluting chemical elements, including Cr, Ba, V, Mo, etc, that can be dangerous for humans and the environment, resulting from the use of polluted scraps. Several experimental trials have been performed on the slag provided by two Italian steelmaking plants producing reinforcing bars. The chemical compositions of the final obtained slag belong to a range in which the slag has shown a releasing behaviour that is significantly different as a function of the different ratios among the fundamental constituting chemical species, I. E. CaO, SiO2, Al2 O3, MgO etc.. The chemical composition has been characterized through the optical basicity and the slag has been investigated from a micro-structural point of view through scanning electron microscopy techniques that permitted to identify the main phases contained in the slag and to characterize their chemical composition and the dangerous polluting elements solved in each phase. The combination of the data coming from chemical analysis, micro-structural examination and the releasing tests allowed to identify a specific chemical composition range preventing dangerous chemical releasing. Such break though has provided the possibility to identify a correct procedure for treating and modifying the slag.%炉渣材料代替水泥是一个很好的选择.特别是电弧炉(EAF)熔融过程中产生的炉渣,可作为填埋道路场地和生产混凝土的材料.但是炉渣中含有污染性的化学元素,如铬、钡、钒、钼等,使其应用受到限制.本文时两个生产钢筋的意大利炼钢厂的炉渣进行了测试.结果表明,炉渣的化学成分在一

  8. Briquetting of EAF Dust for its Utilisation in Metallurgical Processes

    Directory of Open Access Journals (Sweden)

    Magdziarz Aneta

    2015-06-01

    Full Text Available Dust generated at an electric arc furnace during steel production industry is still not a solved problem. Electric arc furnace dust (EAF is a hazardous solid waste. Sintering of well-prepared briquetted mixtures in a shaft furnace is one of possible methods of EAFD utilisation. Simultaneously some metal oxides from exhaust gases can be separated. In this way, various metals are obtained, particularly zinc is recovered. As a result, zinc-free briquettes are received with high iron content which can be used in the steelmaking process. The purpose of the research was selecting the appropriate chemical composition of briquettes of the required strength and coke content necessary for the reduction of zinc oxide in a shaft furnace. Based on the results of the research the composition of the briquettes was selected. The best binder hydrated lime and sugar molasses and the range of proper moisture of mixture to receive briquettes of high mechanical strength were also chosen and tested. Additionally, in order to determine the thermal stability for the selected mixtures for briquetting thermal analysis was performed. A technological line of briquetting was developed to apply in a steelworks.

  9. 1750m3高炉煤气除尘改造及TRT发电技术的应用%De-dusting System Improvement and TRT Technology Application on the 1750m3 Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    曹海刚; 许强

    2012-01-01

    介绍了济钢2座1750m3高炉煤气湿法改干法涂尘及TRT发电的主体设备、主要技术参数及取得的经济效益。%On the two 1750m3 blast furnaces of Jinan Iron and Steel Co., the wet BFG de-ducting system is replaced with the dry de-dusting system and the TRT generation unit is installed. These equipment and their technical data and economic benefits are presented.

  10. Analysis on Short-net Electric System of Submerged Arc Furnace and Design of Reactive Power Compensation System Scheme%矿热炉短网电气系统的分析及其无功补偿系统方案设计

    Institute of Scientific and Technical Information of China (English)

    苏刚; 苏强

    2014-01-01

    矿热炉又称电弧电炉或电阻电炉,是一种耗电量巨大的工业电炉。对矿热炉电气系统进行无功补偿,是一种有效的减少电能损耗、提高系统效率的节能改造措施。本文系统介绍和分析了矿热炉电气系统的特点及其无功补偿方式的优缺点,指出了对矿热炉短网电气系统进行低压侧分相无功补偿是合理的选择,并由此设计了适合矿热炉短网电气系统节能增效改造的低压侧无功补偿方案。该方案已成功应用于数个大型金属冶炼加工企业,成套装置运行稳定可靠,取得了良好的效益。%The submerged arc furnace is also known as electric-arc furnace or electric-resistance furnace , which is a kind of industrial furnace with huge power consumption. The reactive power compensation to the electric system of submerged arc furnace is an effective energy-saving reformation measure to reduce electric energy loss and to improve system efficiency. This paper introduces and analyzes characteristics of the electric system of submerged arc furnace as well as advantages and disadvantages of the reactive power compensation way systematically,points out that reactive power compensation to the split phases at the low-voltage side of the short-net electric system of submerged arc furnace is a reasonable option ,and designs the low-voltage side reactive power compensation scheme suitable for energy saving ,efficiency improvement and reformation of the short-net electric system of submerged arc furnace accordingly. This scheme has been applied to several large-scale metal smelting and processing enterprises successfully. The complete equipments have been running stably and reliably and have gained outstanding benefits.

  11. Application of Fuzzy Control Based on SIEMENS PLC in Electrode Regulating System of Electric Arc Furnace%基于西门子PLC的模糊控制在电弧炉电极调节中的应用

    Institute of Scientific and Technical Information of China (English)

    刘文远; 毛一之; 杨子亮

    2012-01-01

    Aiming at the electrode regulating system of electric arc furnace have the characteristics of non-linearity, long time lag , time variable, etc .proposed that the advanced fuzzy control was applied to electric arc furnace electrode regulator system to improve the system performance. Proved by mathematical that the simulation of fuzzy control regulation is superior to the original dead-time control. According to the features of PLC and the principle of fuzzy control, proposed the method of realizing fuzzy control through software programming based on Siemens S7 -400. So on the basis of the original system can improve the regulation, without additional hardware, to reduce the cost of renovation.%针对电弧炉电极调节系统具有非线性、大时滞及时变性等特点,提出将先进的模糊控制应用到电弧炉电极调节系统中来改善系统的调节性能.通过数学仿真证明模糊控制调节性能明显优于原来的死区控制.结合PLC的特点以及模糊控制原理,提出了将模糊控制在西门子S7-400中通过软件编程来实现的方法.这样在原来的基础上既能改善系统的调节性能,又不增加硬件设备,降低改造成本.

  12. Analysis of the Characteristic and Safety Measure of Titanium Slag Smelting in Electric Arc Furnace%电炉冶炼钛渣的特点及安全生产

    Institute of Scientific and Technical Information of China (English)

    吕改改; 雷霆; 周林; 黄世弘; 韩丰霞

    2011-01-01

    The technology characteristic of titanium slag smelting in electric arc furnace was reviewed. The safety production status of major domestic and overseas enterprises for titanium slag production in electric arc furnace, such as QIT of Canada, RBM and Namakwa of South Africa, Tinfos Iron - Titanium Company and Incor of Norway, Panzhihua Steel Company and Yunnan Xinli Nonferrous Metals Co. , Ltd. , were introduced. The dangerous resources during the process of titanium slag smelting - high temperature, high voltage, CO, foaming slag were also analyzed. The safety measures which should be taken and the questions which should be noticed of titanium slag smelting were put forward.%综述了电炉冶炼钛渣的工艺技术特点,介绍了加拿大QIT公司、南非里查兹湾矿物公司(RBM)和Namak-wa公司、挪威Tinfos钛铁公司和埃肯公司及我国遵义钛业、攀钢集团和云南新立有色金属有限公司等国内外主要电弧炉钛渣冶炼企业的生产动态.分析了钛渣生产过程中存在的主要危险源——高温、高压电、一氧化碳、泡沫渣,提出了钛渣安全生产需要注意的问题以及应采取的措施.

  13. Recycling of exhausted batteries and EAF dusts by leaching with several aqueous media

    OpenAIRE

    Pedrosa, Fátima; Cabral, Marta; Margarido, F.; Nogueira, C. A.

    2013-01-01

    Zinc is a base metal present in several products of general use, and therefore found in numerous residues and end-of-life products. The two main sources of zinc containing wastes are spent Zn-MnO2 portable batteries and electric arc furnace (EAF) dusts from steelmaking plants. The recovery of metals from these residues by appropriate recycling processes is mandatory due to environmental, economic and resource conservation issues. Concerning the similar composition of both residues, their simu...

  14. Ferrosilicon smelting in a direct current furnace

    Science.gov (United States)

    Dosaj, Vishu D.; May, James B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  15. Application of the Clapboard Settling Chamber in the Metallurgical Furnace Dust Collection System%试论隔板式沉降室在冶金炉窑收尘系统的应用

    Institute of Scientific and Technical Information of China (English)

    钱清

    2015-01-01

    当前我国正处于经济发展模式转型的关键时期,节能减排成为经济建设的指导思想,其对现代工业生产技术的影响极为深远,尤其是在能耗和污染较为严重的冶金企业,节能减排技术成为冶金技术研究领域的重要研究方向。冶金企业的冶金炉窑是冶金企业固体废弃物污染和空气污染的主要来源,针对冶金炉窑的收尘系统研究一直是冶金领域关注的重点技术。本文将从隔板式沉降室技术角度出发,结合冶金企业冶金炉窑收尘系统的实际,对隔板式沉降室在冶金炉窑收尘系统的应用进行简要分析。%At present, China is in a critical period of economic development mode transformation. Energy conservation has become the guiding ideology of economic development, and its impact on modern industrial production technology is extremely far-reaching, especially on the metallurgical enterprises with more serious energy consumption and pollution, so the technology of saving energy and reducing energy consumption has become an important research direction in the field of metallurgy technology field. Metallurgical furnace is the main source of solid waste and air pollution of the metallurgical enterprises, so the study of the dust collection system for metallurgical furnaces has been a key technology focused by the field of metallurgy. From the technical view of clapboard settling chamber, combined with the actual situation of metallurgical furnace dust collection system in metallurgical enterprises, this article makes a brief analysis of the application of clapboard settling chamber in metallurgical furnace dust collection system.

  16. 矿热炉节电控制在线数学模型解析%Analysis on online mathematical model for submerged arc furnace power-saving control

    Institute of Scientific and Technical Information of China (English)

    罗凡; 陈杰; 金鑫; 吴伟; 焦克新

    2013-01-01

    Through real-time production data acquisition and chemical composition analysis of raw materials from a 25 500 kV · A calcium carbide furnace in a calcium carbide factory, dynamic material balance and heat equilibrium were calculated, and an online mathematical model for power-saving control of submerged arc furnace was established.Thus the calcium carbide liquid ingredients,gas composition,and energy consumption of each calcium carbide production unit could be predicted in real-time and material flow and energy flow in the calcium carbide furnace could be quantified.Finally ,the optimization for the calcium carbide liquid discharged management control and online monitoring of calcium carbide furnace electricity consumption were realized.Through calculation,the power consumption of production 1 t of calcium carbide fluid was 3 205.78 kW ·h, reduced by about 100 kW-h compared with the average power consumption before management optimization.The energy utilization ratio was 50.03%,and the sensible heat taken away by the products was 22.83%.%通过对某电石厂25 500 kV·A电石炉实时生产数据的采集和原料化学成分的检测,进行了动态物料平衡和热量平衡计算,建立了矿热炉节电控制在线数学模型,从而对电石液成分、煤气成分、电石生产各个部分的能量消耗进行实时预测,定量化电石炉内的物质流和能量流动态,实现对电石液排放的优化管理控制及电石炉电能消耗的在线监测.经计算,生产1t电石液电能消耗量为3 205.78 kW·h,比优化管理前电耗平均值降低约100 kW·h.电能利用率为50.03%,产物带走的显热占22.83%.

  17. Investigation of the effects of beam scattering and beam wandering on laser beams passing thorough the off-gas duct of an Electric Arc Furnace

    Science.gov (United States)

    Alikhanzadeh, Amirhossein

    The project sets to determine the effects of scattering and beam wandering on light that passes through the off-gas of EAF. The effects of light scattering from metallic dust and beam wandering due to temperature gradient and turbulence in the medium are investigated. Using Matlab, a model was developed based on Mie theory to calculate light transmission when the optical properties are known; most importantly refractive index of the dust as well as incident wavelength, particle size and concentration of the particles per cm 3 of the gas. The model was validated and was used to show that as the particle size parameter increases, the scattering losses decreases. Turbulence and temperature gradients in the air cause the laser beam to change shape. Using a big collection lens can minimize the signal fluctuation caused by the beam wandering. A thorough understanding of these phenomena helps in designing optical sensors in the industry.

  18. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  19. Cold Agglomeration of Ultrafine Oxidized Dust (UOD from Ferromanganese and Silicomanganese Industrial Process

    Directory of Open Access Journals (Sweden)

    María Ordiales

    2016-08-01

    Full Text Available Different wastes are generated in ferromanganese and silicomanganese alloy production. One of them is the ultrafine oxidized dust (UOD produced in the collection and control of flying dusts in the ferroalloy industry. This waste has fairly high manganese content (20%–40% Mn, making it suitable to be a secondary raw material for the ferromanganese industry. This research proposes a method for the transformation of UOD into a useable raw material. Cold agglomeration is the best option, due to its low energy consumption. Portland cement and refractory cement are compared as suitable candidates in the management of the UOD for their reuse in the electric arc furnace feed.

  20. Options of utilizing steelmaking dust in a non-metallurgical industry

    Directory of Open Access Journals (Sweden)

    T. Lis

    2012-04-01

    Full Text Available Recycling of by-products of the steelmaking process in electric arc (EAF furnaces is an important activity from the perspective of environmental protection as well as the steelmaking industry itself. This article is a discussion concerning the selected research results in terms of utilisation of steelmaking dusts containing 4 - 12 % of zinc in manufacture of cement bricks, ceramic construction materials as well as colored glass products. The research conducted has implied that using steelmaking dusts in non-metallurgical industries is both possible and reasonable.

  1. 硅铁除尘系统中螺旋输灰机构参数的选择%SELECTION OF PARAMETERS OF SCREW CONVEYOR IN BAG HOUSE DUST COLLECTOR IN FeSi FURNACE

    Institute of Scientific and Technical Information of China (English)

    卢鹏翔

    2001-01-01

    The screw conveyor was adopted in bag house dust collector in 12.5MVA FeSi furnace,and its parameters were calculated and selected.The practice showed that the screw conveyor runned well,the service effect was good.%12.5MVA硅铁炉布袋反吸烟气净化系统中采用了螺旋输灰机构,并对输灰机构的参数进行了计算和选择。经生产中使用,螺旋输灰机运行良好,取得了较好的使用效果。

  2. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  3. Levels of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and trace metals in the blood of nonoccupationally exposed residents living in the vicinity of a municipal solid waste incinerator and electric arc furnace.

    Science.gov (United States)

    Chen, Yan-Min; Lin, Yuan-Chung; Wu, Tzi-Yi; Chang-Chien, Guo-Ping; Ma, Wen-Feng

    2010-06-01

    This study examines levels of polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), and trace metals in the blood of the nonoccupationally exposed residents living in the vicinity of municipal solid waste incinerators (MSWIs) and electric arc furnaces (EAFs). The analysis found that older females had higher concentrations of PCDD/Fs and older males had higher body mass index (BMI) values and higher concentrations of PCDD/Fs. Moreover, sex appeared to affect the levels of PCDD/Fs because, overall, females showed higher levels of PCDD/Fs. The results of a principal component analysis indicated that the characteristics of the blood were more similar to the characteristics of the stack flux gas in MSWIs than those in EAFs. When sex, age, and BMI values were taken into consideration, none of the factors appeared to significantly affect PCDD/F and trace metal blood levels. However, when participants were divided into eight categories and analyzed, it was found that sex was the most important factor affecting levels of trace metals in blood and that males had higher concentrations of Pb, Al, Cd, and Cu.

  4. 线位移测量装置在埋弧炉电极控制中的应用%Application of linear movement measuring equipment in electrode control of submerged-arc electric furnace

    Institute of Scientific and Technical Information of China (English)

    张中明; 姚文芝

    2001-01-01

    详细介绍线位移测量装置的设计思想和实现方法,分析了在埋弧炉冶炼过程中线位移测量与电量测量间的时序关系,并讨论了该装置在生产过程中的指导作用。最后,强调指出电信号测量与工艺参数在埋弧炉控制中互相结合的重要性与必要性。%The design concept and implementation method of linear movement measuring equipment are intro duced in detail. The timing relation between linear movement measuring signals and electric measuring sig nals in smelting process is analyzed. Some guide effects of the measuring equipment in production are dis cussed. The importance and necessity of combining electric signal measurement with process parameters in con trol of submerged-arc electric furnace are emphasized finally.

  5. MANUFACTURE OF ELECTRIC ARC FURNACE SLAG AGGREGATE AND CONCRETE THROUGH CARBONATION CURING%用碳化养护电弧熔炉钢渣制备集料和混凝土

    Institute of Scientific and Technical Information of China (English)

    常钧; WANG Sanwu; SHAO Yixin

    2007-01-01

    将电弧熔炉(electric arc furnace,EAF)钢渣和石灰混和制成球状集料,置于密闭容器当中,并通入100%的CO2气体进行碳化,在0.506 6MPa保持2h.通过质量法测定添加质量分数为11.94%石灰的EAF钢渣(下同)集料CO2的吸收率为5%,通过红外光谱(infrared,IR)分析测定CO2的吸收率为13.88%.用碳化的钢渣集料制备混凝土再进行碳化养护,同时利用碎石和河砂为集料制备碳化混凝土作为参比样.用质量法测定2种混凝土的碳化率分别为21.14%和10.57%;用IR法的为13.81%和16.97%.碳化后电弧熔炉钢渣集料内生长着大量簇生的犬牙状碳酸钙晶体.

  6. 基于电压同步对称分量法的SVC在电弧炉中的应用%Application of SVC Based on the Method of Valtage Synchronous Symmetrical Component in Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    吴桂峰

    2011-01-01

    According to the power quality problems when AC-EAF in operation of a steel company in Zhejiang, a set of new TCR+FC-type static var compensator (SVC) technology project is proposed. According to the symmetric component method, the reactive compensator admittance based on voltage synchronous symmetric component method of three phase imbalance was deduced. Through the simulation software CHP simulating the system, the results indicate that the SVC device can manage the power quality problems caused by electric arc furnace effectively, has a good compensation performance and a good engineering application effect.%针对浙江某钢厂交流电弧炉运行时给电网中其他用户带来的电能质量问题,提出了一套新型的TCR+FC型静止无功补偿装置(SVC)技术方案.根据对称分量法推导出了基于电压同步对称分量法的三相不平衡SVC无功补偿导纳实用算法,通过仿真软件CHP对该系统进行了仿真,结果表明该SVC装置能够有效治理由电弧炉引起的电能质量问题,并且补偿性能良好,具有较强的工程实用性.

  7. 烟气余热回收装置在铝熔保炉除尘系统中的应用%Application of Flue Gas Waste Heat Recovery Unit in Dust Removal System of Aluminum Melting and Holding Furnace

    Institute of Scientific and Technical Information of China (English)

    樊振国

    2016-01-01

    The paper described the necessity and technical requirements of application of flue gas waste heat recovery unit in dust removal system for aluminum melting and holding furnace;it presented critical technology issues needed to be resolved in dust removal system when using flue gas waste heat recovery unit with specific process scheme;it highlighted comparative analysis of economic and social benefits based on case studies.%文章阐述了在铝熔保炉除尘系统中应用烟气余热回收装置的必要性和技术要求;结合余热回收除尘系统工艺方案的设计,给出了烟气余热回收设备在除尘系统中使用时需要解决的关键技术;通过工程实例对比分析除尘系统中应用烟气余热回收设备的经济和社会环境效益。

  8. The Phase Space of z~1.2 SpARCS Clusters: Using Herschel to probe Dust Temperature as a Function of Environment and Accretion History

    CERN Document Server

    Noble, A G; Yee, H K C; Muzzin, A; Wilson, G; van der Burg, R F J; Balogh, M L; Shupe, D L

    2015-01-01

    We present a five-band Herschel study (100-500um) of three galaxy clusters at z~1.2 from the Spitzer Adaptation of the Red-Sequence Cluster Survey (SpARCS). With a sample of 120 spectroscopically-confirmed cluster members, we investigate the role of environment on galaxy properties utilizing the projected cluster phase space (line-of-sight velocity versus clustercentric radius), which probes the time-averaged galaxy density to which a galaxy has been exposed. We divide cluster galaxies into phase-space bins of (r/r200) x (v/sigma_v), tracing a sequence of accretion histories in phase space. Stacking optically star-forming cluster members on the Herschel maps, we measure average infrared star formation rates, and, for the first time in high-redshift galaxy clusters, dust temperatures for dynamically distinct galaxy populations---namely, recent infalls and those that were accreted onto the cluster at an earlier epoch. Proceeding from the infalling to virialized (central) regions of phase space, we find a steady...

  9. Tube furnace

    Science.gov (United States)

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  10. 铅反射炉含铟烟尘氧压酸浸的研究%Study on Oxygen Pressure Acid Leaching for Lead Reverberatory Furnace Indium Bearing Dust

    Institute of Scientific and Technical Information of China (English)

    李栋

    2012-01-01

    采用氧压酸浸技术对铅冶炼富铟烟尘进行浸出试验研究,详细考察了硫酸用量、氧分压、温度、液固比、时间、粒度等因素对铟浸出效果的影响,确定了氧压酸浸的最佳条件.结果表明,在下述最佳条件下:初始硫酸浓度180 g/L、氧分压0.8 MPa、温度150℃、液固比5∶1、时间120 min、反应物粒度0.15~0.12 mm,铟和锌的浸出率分别达到96.74%和99.19%,渣含铟小于0.02%.%Indium bearing dust from lead reverberatory furnace was leached with oxygen pressure acid leaching process. The effects of H2SO4 initial concentration, oxygen partial pressure, leaching temperature, ratio of liquid to solid (L/S), leaching time, and particle size of dust on the leaching were investigated, and the optimum conditions for oxidic-acidic pressure leaching were obtained. The results show that the leaching rate of indium and zinc reaches 96. 74% and 99, 19% respectively, and the content of indium in slag is reduced to less than 0. 02% under the optimum conditions including H2SO4 initial concentration of 180 g/L, oxygen partial pressure of 0. 8 MPa, leaching temperature of 150 ℃ , L/S of 5 : 1, leaching time of 120 min, and particle size of dust of 0- 15~0. 12 mm.

  11. Study of Zinc Leaching of EAF Flue Dust Using Sodium Hydroxide

    Directory of Open Access Journals (Sweden)

    Ahsan Abdul Ghani

    2016-06-01

    Full Text Available During the production of steel from Electric Arc Furnace (EAF, large amount of by-product called EAF flue dust is generated. The major proportion of flue dust is comprised of Zn (41.5 % wt.. Different phases identified by XRD analysis are zincite, franklinite and magnetite with zincite being dominant. In this study, we have performed flue dust treatment using sodium hydroxide as leaching medium. Different concentrations of alkali were used to optimize maximum recovery of Zn. XRF and Wet Chemical method were used to characterize the dust samples both before and after leaching. The optimum alkali concentration for selective leaching of zinc was found to be 4 M with a zinc recovery of 90 %.

  12. Furnace assembly

    Science.gov (United States)

    Panayotou, Nicholas F.; Green, Donald R.; Price, Larry S.

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  13. APPLICATION OF REVERSE OSMOSIS TECHNOLOGY TO THE DESALINATION PROCESS IN SUPPLEMENT WATER FOR SUBMERGED ARC FURNACE%反渗透技术在矿热炉补充水除盐工艺的应用

    Institute of Scientific and Technical Information of China (English)

    吴秋勤; 曾世林; 王正

    2015-01-01

    This paper introduced the application of reverse osmosis technology to the desalination process in supplement water for submerged arc furnace. It tested the effects of original water suspended matter concentration,hardness and static pressure difference both sides of RO membrane on system operation, water yield and desalination rate. The result shows that original water suspended matter has great effects on system water production and original water hardness has less ef-fect on RO water production. It is beneficial to enhance desalination to decrease the static pressure difference both sides of RO membrane. It plays a key role in normal operation of system to increase combined deep pretreatment, decrease the original water concentration and strengthen germicide and algicide in pretreatment stage.%介绍了反渗透技术在矿热炉补充水除盐工艺中的应用,并进行了原水悬浮物浓度、硬度和RO膜两侧静压差对系统运行状况、产水量和除盐率影响的测试.结果表明,原水悬浮物对系统产水量有严重影响;原水硬度对RO产水量影响相对较小;RO膜两侧静差降低,有利于提高除盐率.增加组合深度预处理工序,降低原水的悬浮物浓度,强化预处理阶段杀菌灭藻,对除盐系统设备正常运行起关键作用.

  14. 测定电弧炉中燃烧器喷尖“距废料距离”的SERAFIN传感器%SERAFIN sensor in the determination of "Distance-to-scrap" at burner tip in electric arc furnace

    Institute of Scientific and Technical Information of China (English)

    Mathy; Monfort G; Vanderheyden B; TussetV

    2011-01-01

    开发了用以测定电弧炉(EAF)中燃烧器喷尖“距废料距离”的SERAFIN传感器,同时讨论了其具有监测熔化废钢的工艺优点.详细描述了传感器测量原理和光学测量头的设计特点.SERAFIN传感器是一种适用于环形燃烧器、组合燃烧器以及氧气喷枪内部的在线测量“距废料距离”的测量技术,工业试验表明运用此传感器可以监测每个注射器前面废料的熔化情况,进而优化其操作,并可在发生损坏前检测逆吹情况.仪表盘过热比较结果表明其可以用于逆吹倾向的预测.%SERAFIN sensor for "Distance-to-scrap" determination at burner tip in electric arc furnace is developed. The process benefit of this sensor, devoted to the monitoring of the melting scraps, will be discussed. Meanwhile, its principle of measurement and the design feature of optical head are described in detail. SERAFIN sensor is an on-line "distance-to-scrap" measurement technique which is fitted inside annular burners, combined burners or oxygen lances. Industrial experiment shows that this sensor could be used to monitor the melting of scrap in front of each injector, and thus optimising its operation and detecting blow-back occurrences before any damage is created. The comparison made with the panel overheating proves their ability to predict blow-back proclivity.

  15. 火焰原子吸收光谱法测定高炉尘中铟%Determination of trace indium in blast furnace dust by flame atomic absorption spectrometry

    Institute of Scientific and Technical Information of China (English)

    吕佳; 王光明; 李辽沙

    2011-01-01

    After the sample was dissolved with mixed acid, excessive sodium hydroxide was added to dissolve indium hydroxide for separation and enrichment of trace indium in blast furnace dust. Then, the content of indium in sample was determined by flame atomic absorption spectrometry. Consequently, a simple determination method of trace indium in complex system was established. The influence factors on the dissolution and determination results were investigated including the dosages of acid, various alkaline liquors and the dosage of alkali. Moreover, the interference of coexisting ions was studied. Finally, the optimal experimental conditions were obtained. The results showed that sodium hydroxide could effectively dissolve trace indium hydroxide. Meanwhile, the ions of iron and magnesium were precipitated, removing most interference elements in blast furnace dust. The relative standard deviation (RSD) of this method was less than 4. 2 %, and the recoveries were 98 %-103 %.%采用混合酸溶样,过量氢氧化钠溶解氢氧化铟分离富集高炉尘中痕量铟,火焰原子吸收光谱法测定样品中铟含量,建立了一种测定复杂体系中痕量铟的简便方法.对实验过程中的酸用量、不同碱液及碱用量对溶解及测定结果的影响、共存离子的干扰等情况进行了考察,确定了最佳实验条件.实验结果表明,氢氧化钠能够有效的溶解痕量氢氧化铟,同时沉淀了铁、镁等离子,去除了高炉尘中大部分的干扰元素.方法相对标准偏差小于4.2%,回收率在98%~103%之间.

  16. 利用垃圾焚烧飞灰电弧炉熔渣制备微晶玻璃%PRODUCTION OF GLASS-CERAMICS FROM INCINERATION FLY ASH BY USING ELECTRONIC ARC FURNACE TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    魏国侠; 刘汉桥

    2011-01-01

    垃圾焚烧飞灰电弧炉熔渣经核化、晶化两步处理制备微晶玻璃,采用差热分析法研究了基础玻璃的晶化行为,考察了晶化时间对微晶玻璃微观结构及理化特性的影响。结果表明:基础玻璃的晶化指数为1.48,以表面析晶为主,其最佳热处理制度为:核化温度679℃、核化时间1.5h、晶化温度985℃、晶化时间1.5h。微晶玻璃的主晶相为透辉石Ca(Mg,Al)(Si,Al)_2O_6和少量普通辉石Ca(Mg,Fe,Al)-(Si,Al)_2O_6,在最佳热处理条件下制得的微晶玻璃具有较高的抗弯强度、硬度、韧性及耐酸碱性等性能,有替代天然建材的潜力。%Glass-ceramics by nucleating and crystallization of the molten slag obtained from incinerator fly ash using electric arc furnace treatment was produced.The crystallization behaviour of parent glass was examined on the basis of differential thermal analysis(DTA) results.The effects of crystallization time on the microstructure and the properties of glass-ceramics were studied.The experimental results showed that Avrami exponent for parent glass is 1.48 which indicated that the surface crystallization is dominant during crystallization.The optimum heat-treatment schedule for parent glass is nucleating at 679℃for 1.5 h and crystallizing at 985℃for 1.5h.The main crystalline phase of the glass-ceramics is diopside(Ca(Mg,Al)(Si,Al)_2O_6) and small amount of augite Ca(Mg,Fe,Al)(Si,Al)_2O_6.Glass-ceramics produced at an optimum heat treatment condition showed sufficiently high bending strength,hardness,fracture toughness and chemical resistance to be used in building materials requiring good mechanical and chemical properties.

  17. Carburizer process in electric arc furnaces

    Science.gov (United States)

    Karasev, V. P.; Babichevskii, G. V.; Prokopenko, Ya. Yu.

    2015-06-01

    The behavior of coke and carbon in heating and melting of steel scrap is considered. The efficiency of carbon assimilation in the period of metal melting is estimated for various versions of introduction of a lump carbon-containing material into an EAF charge. The use of a carbon-containing material as an alternative heat source in EAF is analyzed.

  18. High temperature electric arc furnace and method

    Science.gov (United States)

    Poorman, Richard M. (Inventor); Schmidt, Deborah D. (Inventor)

    1990-01-01

    An apparatus and process for improving the microstructure of electrically conducting materials is disclosed by the present invention. A revolving heat source applies heat to the surface of the material evenly and quickly. One or more heat sinks quickly cool the material. In the preferred embodiment, the cooling may be done in such a way as to promote as high a degree of directional grain growth as desired or completely nondirectional grain growth.

  19. Use of EAF dust as heterogeneous catalyst in Fenton oxidation of PCP contaminated wastewaters.

    Science.gov (United States)

    Mecozzi, R; Di Palma, L; Pilone, D; Cerboni, L

    2006-09-21

    In this study, chemical oxidation tests using H2O2 were performed on a solution contaminated with 100 mg l(-1) of pentachlorophenol (PCP). The effectiveness of electric arc furnace dust and hematite as heterogeneous catalysts was evaluated. Reactions were conducted at pH 2 for 24 h. Either H2O2 stabilized with KH2PO4 or un-stabilized H2O2 was used. Total organic carbon (T.O.C.) removal and chloride release from PCP molecule were monitored. Results showed that the maximum removal yields for electric arc furnace (EAF) dust (49.2% T.O.C., 56.7% Cl) were achieved when H2O2:PCP ratio was 10:1 and Fe:H2O2 = 1:5 for unstabilized H2O2 and when H2O2:PCP = 10:1 and Fe:H2O2 = 1:1 for stabilized H2O2 (48% T.O.C., 60.6% Cl). The maximum yield using hematite (45.2% T.O.C., 55.2% Cl) was obtained when H2O2:PCP ratio was 10:1 and Fe:H2O2 was 1:2. When EAF dust was used and Fe:H2O2 > 1:5, Cl release was higher than the one expected from T.O.C. removal.

  20. 基于瞬时无功理论的交流电弧炉谐波电流检测的仿真研究%Simulation of AC arc Furnace Harmonic Current Detection Based on the Instantaneous Reactive Power Theory

    Institute of Scientific and Technical Information of China (English)

    唐微; 赵辉

    2011-01-01

    电弧炉运行过程中,由于无功功率波动等原因产生大量的高次谐波电流,对电网产生不利影响.电力滤波是提高电能质量行之有效的方法,而精确补偿的关键就是快速准确地计算出所需补偿的无功电流.本文以三相电路瞬时无功理论为基础,对三相电弧炉PCC点进行了谐波检测,采用MATLAB/Simulink对三相电弧炉电气系统进行仿真,仿真结果证明了该方法的可靠性.%When electric arc furnace is working, the high -order harmonic currents were produced and makes negative impact on the grid because of the reactive power fluctuations etc. It is found that the power filter is an effective method to improve power quality, however fast and accurate calculation of the required reactive current is the key to exact compensation. In this paper, we used MATLAB/Simulink to build the electrical system of three-phase EAF. Based on the instantaneous reactive power theory, the harmonic wave of three-phase electric arc furnace at PCC point was detected. The results show that the method is reliable.

  1. On design for ultra high power electric arc furnace steelmaking plant with yearly 4.3 million-ton casting billet%年产430万t铸坯超高功率电弧炉炼钢厂设计

    Institute of Scientific and Technical Information of China (English)

    高寿莲; 林先焰; 薛冰

    2012-01-01

    以年产430万t铸坯超高功率电弧炉炼钢厂设计为例,介绍了该设计中的厂址选择、钢种选择及压力加工设备的选择,并列举出轧钢车间和电炉车间的金属平衡,叙述了车间各跨的设备及其工艺布置以及各项技术指标,从而了解了电炉炼钢车间的基本设计原则。%Taking the design of the ultra high power electric arc furnace steelmaking plant with yearly 4.3 million-ton casting billet as the example,the paper introduces the address selection,the selection of steel types,the selection of press working equipment,sums up the metal balance of the rolling section and electric furnace workshop,and indicates the equipment of all workshops,the craft allocation and all technical indexes,so as to understand the basic design principle for the electrical furnace steelmaking workshop.

  2. Preparation of grade zinc oxide f rom blast furnace dust by using ammonia process%氨法处理高炉瓦斯灰制取等级氧化锌研究

    Institute of Scientific and Technical Information of China (English)

    张保平; 杨芳

    2014-01-01

    以氨-碳酸氢铵混合液为浸出剂浸出高炉瓦斯灰中的有价金属锌,经净化、蒸氨、煅烧得到等级氧化锌,对相关工艺参数进行优化选择。结果表明,最佳浸出条件为:[氨水]/[N H4 HCO3]=2、液固比为4、总氨浓度为5mol·L -1,浸出时间为3h,此条件下锌浸出率为82.55%;最佳净化条件为:锌粉用量为1.5g·L -1、净化时间为2.5h,此条件下铅的脱除率为97.70%;最佳蒸氨条件为90℃下蒸氨至终点溶液pH值为6~7,此条件下蒸氨后锌的沉淀率可达99.95%。沉淀物在500℃下煅烧1 h ,得到纯度为96.03%的氧化锌粉末,达到了H G/T 2527-94的一级标准。%Given the valuable metal zinc in blast furnace dust ,the grade zinc oxide was prepared from blast furnace dust by the process of leaching with ammonia-ammonium ,purification with zinc pow-der ,ammonia still process and calcination .The results show that the optimal conditions of leaching are the ratio of the concentration of ammonia to that of ammonium being 2 ,the ratio of liquid to solid being 4 ,the total ammonia concentration being 5 mol · L -1 ,and the leaching time being 3 hours ,un-der which the extraction rate of zinc is 82 .55% ;the optimal conditions of purification are that the con-sumption of zinc powder is 1 .5 g · L -1 ,the purification time is 2 .5 hours ,under which the desorption rate of Pb is 97 .70% ;and the optimal conditions of ammonia still process are that the temperature is 90 ℃ and pH value of pH is 6 to 7 ,under w hich the precipitation rate of zinc is 99 .95% .Calcined at 500 ℃ for 1 hour ,the content of zinc oxide powder is 96 .03% ,which complies with the primary standard of HG/T2527-94 .

  3. Study on Leaching High Zn-Pb Dust from Rotary Hearth Furnace by Sulfuric Acid Solution%硫酸浸出转底炉高锌铅粉尘的研究

    Institute of Scientific and Technical Information of China (English)

    诸荣孙; 吴争; 伊廷锋; 夏征宇

    2012-01-01

    研究了硫酸浸出转底炉高锌铅粉尘提取锌的工艺条件和参数.最佳浸出工艺条件为:搅拌速度400 r/min,硫酸浓度为1.0mol/L,浸出温度为25℃,固液比为1∶8,浸出时间为0.5h.在此条件下,锌的浸出率可达96%以上.采用针铁矿-氧化水解法除铁、过硫酸铵深度除铁锰、锌粉置换除杂的方法对浸出液净化处理,得到高纯度硫酸锌溶液,该溶液可直接电解制取锌或制取碱式碳酸锌和氧化锌.%The technological conditions and parameters of leaching high Zn-Pb dust to extract Zn from rotary hearth furnace by sulfuric acid solution were studied. The optimum leaching conditions were obtained as follows; the stirring rate was 400 r/min, sulfuric acid concentration was 1.0 mol/L, the leaching temperature was 25 ℃ , the solid-liquid ratio was 1:8 and leaching time was 0. 5 h. Under these conditions, the leching rate of zinc can reach above 96%. Purification treatment was conducted for the leaching liquid, including using geothite and oxidation-hydrolysis process to remove iron, using ammonium persulphate to remove iron and manganese, using zinc powder to replace and remove impurities, thus high purity zinc sulfate solution was obtained, which can be used to prepare zinc or basic zinc carbonate and zinc oxide by direct electrolysis.

  4. Arc distribution during the vacuum arc remelting of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Woodside, Charles Rigel [U.S. DOE; King, Paul E. [U.S. DOE; Nordlund, Chris [ATI Albany Operations

    2013-01-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot–Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  5. Designing modern furnace cooling systems

    Science.gov (United States)

    Merry, J.; Sarvinis, J.; Voermann, N.

    2000-02-01

    An integrated multidisciplinary approach to furnace design that considers the interdependence between furnace cooling elements and other furnace systems, such as binding, cooling water, and instrumentation, is necessary to achieve maximum furnace production and a long refractory life. The retrofit of the BHP Hartley electric furnace and the Kidd Creek copper converting furnace are successful examples of an integrated approach to furnace cooling design.

  6. Ratio of Anthracite to Ilmenite of Titanium Slag Smelted by 30 MVA DC Arc Furnace%30MVA直流电弧炉冶炼钛渣配碳比研究

    Institute of Scientific and Technical Information of China (English)

    韩丰霞; 雷霆; 周林; 黄世弘; 吕改改

    2012-01-01

    工业生产中,为生产出合格的钛渣必须加入适量的碳作为还原剂,将高价氧化物还原为低价氧化物.云南某公司30 MVA大型密闭直漉电弧炉(DC炉)生产运行过程中,通过控制无烟煤用量与钛精矿用量之比——配碳比(ratio of anthracite to ilmenite,简称AIR),使生产在输入能量一定、钛精矿成分稳定的条件下力求获得良好的产品品质.生产通过中空石墨电极将钛精矿和无烟煤加入DC炉内,熔炼温度控制为1973 ~2023 K;熔炼输入功率为15 MVA;入炉钛精矿粒度为0.1~0.33 mm;入炉无烟煤粒径为5~25mm的比例大于85%.理论上熔炼还原1t钛精矿,将会产出526 kg渣和368 kg金属铁,O/I比率约为89.4%,理论配碳比约为7.895%.通过生产物料衡算得出,一定熔炼周期内的AIR平均值为12.228%,O/I比率平均值为81.317%.在配碳量不足的情况下,钛精矿中的FeO易于离解出氧并与碳结合,使FeO还原反应优先于TiO2等氧化物,碳最大可能的消耗在FeO的还原上;配碳量越高,则碳将用于还原难还原的氧化物(如MgO,CaO),MnO等)上,使FeO的还原受到抑制.配碳比还会影响DC电炉熔渣流动性和挂渣层.试生产熔炼周期内,通过调整AIR,实现了钛渣中TiO2品质的提高,其含量可从82%提高到89%以上.%Hie adequate carbon should be fed as reductant in order to achieve qualified titanium slag, and deoxidized the highoxide to lowoxide. The domestic first 30 MVA DC arc furnace of a company in Yunnan province obtained the favorable slag by controlling the ratio of anthracite to ilmenite (AIR) , in the case of certain energy input and stable component of ilmenite. The ilmenite and anthracite were put into DC furnace through hollow graphite electrode, meanwhile it was needed to control temperature between 1973 K and 2023 K, IS MVA of input power, 0. 1 ~0. 33 mm of partical size of ilmenite, the ratio of anthracite partical size range of 5 ~ 25 mm were more

  7. New pyrometallurgical process of EAF dust treatment with CaO addition

    Science.gov (United States)

    Chairaksa-Fujimoto, Romchat; Inoue, Yosuke; Umeda, Naoyoshi; Itoh, Satoshi; Nagasaka, Tetsuya

    2015-08-01

    The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when CaO was added.

  8. New pyrometallurgical process of EAF dust treatment with CaO addition

    Institute of Scientific and Technical Information of China (English)

    Romchat Chairaksa-Fujimoto; Yosuke Inoue; Naoyoshi Umeda; Satoshi Itoh; Tetsuya Nagasaka

    2015-01-01

    The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be pref-erentially volatilized into the gas phase at 1100°C when CaO was added.

  9. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  10. Electric Arc Furnace as a Source of Emission of Polychlorinated Dibenzo-p-Dioxins and Polychlorinated Dibenzofurans in Perspective of the Council Directive 96/61 EC Concerning Integrated Pollution Prevention and Control

    Directory of Open Access Journals (Sweden)

    Sofilić, T.

    2008-01-01

    daily care for environmental protection and preservation. This Directive integrates control of emissions and overall impact of industrial installations on the environment, meaning recognition of the entire impact from particular industrial processes on the environment (air, water, soil, waste, noise, use of raw materials, energy efficiency, prevention of accidents, etc.. The IPPC Directive has introduced a system of authorization (environmental permit that needs to be obtained in order to perform business activities and run processes using the best available techniques (BAT.Taking into account the harmful impact of PCDDs/Fs on the environment, and their unavoidability in metallurgical processes, a series of methods has been developed for their partial prevention or at least reduction of their concentration in smoke gas discharge, and thus prevent environmental pollution through these very harmful compounds. In order to prevent the occurrence of PCDDs/Fs metallurgical processes often use methods based on the principle of selective catalyst reduction. For removal of the already generated PCDDs/Fs from waste gases methods of thermal decomposition at high temperatures or various sorption, i. e. "dry" and "wet" cleaning techniques are used.As the implementation of the IPPC Directive is a complex procedure requiring highly educated experts, significant investments into production processes and their modernization, or sometimeseven replacement, steel shops need to timely prepare themselves for the obligations in order to harmonize the existing regulation with the requirements of the IPPC Directive.The requirements of the Directive have to be studied thoroughly. The required steps have to be carefully thought through, previously identifying the cost and time frame necessary to bring the existing electric arc furnace (EAF steel production processes into conformance with the requirements of the IPPC Directive.The paper discusses the requirements of the IPPC Directive that are

  11. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  12. Determination of minor elements in steelmaking flue dusts using laser ablation inductively coupled plasma mass spectrometry.

    Science.gov (United States)

    Coedo, A G; Padilla, I; Dorado, M T

    2005-07-15

    Element determination in solid waste products from the steel industry usually involves the time-consuming step of preparing a solution of the solid. Laser ablation (LA) inductively coupled plasma mass spectrometry (ICP-MS) has been applied to the analysis of Cr, Ni, Cu, As, Cd and Sn, elements of importance from the point of view of their impact on the environment, in electric arc furnace flue dust (EAFD). A simple method of sample preparation as pressed pellets using a mixture of cellulose and paraffin as binder material was applied. Calibration standards were prepared spiking multielement solution standards to a 1:1 ZnO+Fe(2)O(3) synthetic matrix. The wet powder was dried and mechanically homogenised. Quantitative analysis were based on external calibration using a set of matrix matched calibration standards with Rh as a internal standard. Results obtained using only one-point for calibration without matrix matched, needing less time for standardization and data processing, are also presented. Data are calculated for flue dust reference materials: CRM 876-1 (EAFD), AG-6203 (EAFD), AG-6201 (cupola dust) and AG-SX3705 (coke ashes), and for two representative electrical arc furnace flue dusts samples from Spanish steelmaking companies: MS-1 and MS-2. For the reference materials, an acceptable agreement with certificate values was achieved, and the results for the MS samples matched with those obtained from conventional nebulization solutions (CN). The analytical precision was found to be better than 7% R.S.D. both within a single pellet and between several pellets of the same sample for all the elements.

  13. Determination of minor elements in steelmaking flue dusts using laser ablation inductively coupled plasma mass spectrometry.

    Science.gov (United States)

    Coedo, A G; Padilla, I; Dorado, M T

    2005-07-15

    Element determination in solid waste products from the steel industry usually involves the time-consuming step of preparing a solution of the solid. Laser ablation (LA) inductively coupled plasma mass spectrometry (ICP-MS) has been applied to the analysis of Cr, Ni, Cu, As, Cd and Sn, elements of importance from the point of view of their impact on the environment, in electric arc furnace flue dust (EAFD). A simple method of sample preparation as pressed pellets using a mixture of cellulose and paraffin as binder material was applied. Calibration standards were prepared spiking multielement solution standards to a 1:1 ZnO+Fe(2)O(3) synthetic matrix. The wet powder was dried and mechanically homogenised. Quantitative analysis were based on external calibration using a set of matrix matched calibration standards with Rh as a internal standard. Results obtained using only one-point for calibration without matrix matched, needing less time for standardization and data processing, are also presented. Data are calculated for flue dust reference materials: CRM 876-1 (EAFD), AG-6203 (EAFD), AG-6201 (cupola dust) and AG-SX3705 (coke ashes), and for two representative electrical arc furnace flue dusts samples from Spanish steelmaking companies: MS-1 and MS-2. For the reference materials, an acceptable agreement with certificate values was achieved, and the results for the MS samples matched with those obtained from conventional nebulization solutions (CN). The analytical precision was found to be better than 7% R.S.D. both within a single pellet and between several pellets of the same sample for all the elements. PMID:18970147

  14. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  15. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  16. Study on simultaneous recycling of EAF dust and plastic waste containing TBBPA.

    Science.gov (United States)

    Grabda, Mariusz; Oleszek, Sylwia; Shibata, Etsuro; Nakamura, Takashi

    2014-08-15

    In the present work we investigated the fates of zinc, lead, and iron present in electric arc furnace dust during thermal treatment of the dust with tetrabromobisphenol A (TBBPA) and tetrabromobisphenol A diglycidyl ether (TBBPADGE). Mixtures of these materials were compressed into pellets and heated in a laboratory-scale furnace at 550 °C for 80 min, under oxidizing and inert conditions. The solid, condensed, and gaseous-phase products were characterized using an array of analytical methods: scanning electron microscopy, X-ray diffraction, electron probe microscopy, inductively coupled plasma, ion chromatography, and gas chromatography. The results indicated that heating the mixtures under specific conditions enabled high separation of zinc and lead from iron-rich residues, by a bromination-evaporation process. In the case of TBBPADGE, a maximum of 85% of zinc and 81% of lead were effectively separated under the above conditions. The process is based on the reaction between the highly reactive HBr gas evolved during thermal degradation of the flame-retarded materials with zinc (ZnO and ZnFe2O4) and lead in the dust, followed by complete evaporation of the formed metallic bromides from the solid residue.

  17. The Application of Energy Saving & Consumption Reducing Technique to Electric Arc Furnace Smelting in Heavy Industry%节能降耗技术在重机行业电弧炉冶金中的应用

    Institute of Scientific and Technical Information of China (English)

    吕岩

    2014-01-01

    介绍了近些年在电弧炉节能降耗方面上取得的新进展,以及各项技术、工艺、设备在重机行业电弧炉冶金中的应用。%The latest development in the energy saving&consumption reducing of EAF smelting have been presen -ted in this paper , as well as the applications of techniques , technologies , and equipments to the EAF furnace smelting in the heavy industry .

  18. Electromelt furnace evaluation

    International Nuclear Information System (INIS)

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high

  19. Plasma arc pyrolysis of radioactive ion exchange resin

    International Nuclear Information System (INIS)

    This paper reports on two ion exchange resins (IRN 77 and IRN 78) which were pyrolysed in a plasma-arc furnace. Both continuous and batch tests were performed. Volume reduction ratios of 10 to 1 and 10 to 3.5 were achieved for IRN 78 and IRN 77 respectively. The product of the resin pyrolysis was a char which contained the radioactive elements such as cobalt. The off-gases consisted of mainly hydrogen and carbon monoxide. There was a relatively small amount of dust in the off-gases. At the present time radioactive ion exchange resign is being kept in storage. The volume of this waste is increasing and it is important that the volume be reduce. The volume reduction ratio should be of the order of ten-to-one. Also, it is required that the radioactive elements can be collected or fixed in a form which could easily be disposed of. Plasma arc treatment offers considerable potential for the processing of the waste

  20. CO2 sequestration using accelerated gas-solid carbonation of pre-treated EAF steel-making bag house dust.

    Science.gov (United States)

    El-Naas, Muftah H; El Gamal, Maisa; Hameedi, Suhaib; Mohamed, Abdel-Mohsen O

    2015-06-01

    Mineral CO2 sequestration is a promising process for the reduction of carbon dioxide emissions to the atmosphere. In this paper, alkaline calcium-rich dust particles collected from bag filters of electric arc furnaces (EAF) for steel making were utilized as a viable raw material for mineral CO2 sequestration. The dust particles were pre-treated through hydration, drying and screening. The pre-treated particles were then subjected to direct gas-solid carbonation reaction in a fluidized-bed reactor. The carbonated products were characterized to determine the overall sequestration capacity and the mineralogical structures. Leaching tests were also performed to measure the extracted minerals from the carbonated dust and evaluate the carbonation process on dust stabilization. The experimental results indicated that CO2 could be sequestered using the pre-treated bag house dust. The maximum sequestration of CO2 was 0.657 kg/kg of dust, based on the total calcium content. The highest degree of carbonation achieved was 42.5% and the carbonation efficiency was 69% at room temperature.

  1. Analysis of the harmonic composition of a phase current curve for estimating the power distribution in the crucible of an electric ore smelting furnace

    Science.gov (United States)

    Rubtsov, V. P.; Elizarov, V. A.

    2012-06-01

    A model is proposed for the phase of an electric ore smelting furnace with a hidden arc, and its implementation with Simulink is presented. The possibility of estimating the powers releasing in the arc and the charge from the harmonic composition of the phase current of the furnace is shown.

  2. Durable cathodes for high-power inert-gas arcs

    Science.gov (United States)

    Decker, A. J.; Gettleman, C. C.; Goldman, G. C.; Hall, J. H.; Pollack, J. L.

    1971-01-01

    Cathode design minimizes evaporation of electrode material which may deposit on associated optical surfaces. It also results in stable operation and precise positioning of arc relative to optical collector. Innovation applies to high power light sources and to arcs used in industrial furnaces.

  3. 降低50 t电炉电极消耗的措施与效果%Measures and Effect of Decreasing the Consumption of 50t Electric Arc Furnace Electrode

    Institute of Scientific and Technical Information of China (English)

    吴明洋; 刘永昌; 谷昊; 余辉; 刘兵

    2013-01-01

    The technology measures and effect of decreasing the consumption of the electrode for 50 tons Laigang EAF were Introduced, the electrode consumption in 50 ton electric furnace was greatly reduced by using electrode spray device, optimizing hot metal charging and foam slag process, improving oxygen supply, power supply system.%介绍了莱钢50吨电炉降低电极消耗采取的工艺技术措施及效果,50吨电炉通过采用电极喷淋装置、优化热装铁水和泡沫渣工艺、改进用氧、供电制度等措施,使电极单耗大幅降低。

  4. Driven Motion and Instability of an Atmospheric Pressure Arc

    Energy Technology Data Exchange (ETDEWEB)

    Max Karasik

    1999-12-01

    Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes.

  5. Driven Motion and Instability of an Atmospheric Pressure Arc

    International Nuclear Information System (INIS)

    Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes

  6. Numerical modeling of transferred arc melting bath heating; Modelisation numerique du chauffage de bains par arc transfere

    Energy Technology Data Exchange (ETDEWEB)

    Bouvier, A. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches; Trenty, L.; Guillot, J.B. [Ecole Centrale de Paris, Laboratoire EM2C. CNRS, 92 - Chatenay-Malabry (France); Delalondre, C. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches

    1997-12-31

    This paper presents the modeling of a transferred electric arc inside a bath of melted metal. After a recall of the context of the study, the problem of the modeling, which involves magnetohydrodynamic coupling inside the arc and the bath, is described. The equations that govern the phenomena inside the arc and the bath are recalled and the approach used for the modeling of the anode region of the arc is explained using a 1-D sub-model. The conditions of connection between arc and bath calculations are explained and calculation results obtained with a 200 kW laboratory furnace geometry are presented. (J.S.) 8 refs.

  7. Furnace bottom rise mechanism in preparation of Al-Si alloys by electrothermal process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The experiments of preparation of Al-Si alloys by electrothermal process were carried out respectively in 20 kW, 100 kW and 1 800 kW DC arc furnaces. The mechanism of furnace bottom rise was studied.It was found that the bottom rise can be divided into three types, including the low bottom temperature, abnormal reducing reaction and carbide deposition. The furnace bottom rise is related to the carbon ratio of the briquet, the heating speed of the briquet and the parameters and operation of furnace.

  8. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-09-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  9. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  10. Continuous ring furnaces

    Energy Technology Data Exchange (ETDEWEB)

    De Stefani, G.; Genevois, J.L.; Paolo, P.

    1981-01-06

    A smoke conducting apparatus for use particularly with continuous ring furnaces (e.g., Hoffman furnaces) wherein each furnace chamber is connected to the smoke channel, the latter being a metal pipe inclined slightly from horizontal and provided with one or more traps along the length of its bottom surface, each trap containing a removable receptacle, and heating means being disposed along the bottom of the channel to fluidize tarry deposits of combustion products so that such deposits will flow by gravity into the removable receptacle.

  11. Space station furnace facility

    Science.gov (United States)

    Cobb, Sharon D.; Lehoczky, Sandor L.

    1996-07-01

    The Space Shuttle Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity environment of the International Space Station. The facility is divided into the Core System and two Instrument Racks. The core system provides the common electrical and mechanical support equipment required to operate experiment modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first instrument rack include a high temperature gradient furnace with quench, and a low temperature gradient furnace. A new EM is planned to be developed every two years.

  12. ENERGY STAR Certified Furnaces

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 4.0 ENERGY STAR Program Requirements for Furnaces that are effective as of February 1,...

  13. Induction Furnace - A Review

    Directory of Open Access Journals (Sweden)

    Vivek R. Gandhewar

    2011-09-01

    Full Text Available A new generation of industrial induction melting furnaces has been developed during the last 25 years. Present practices followed in Induction Furnaces are discussed in this paper. Through a literature review account of various practices presently being followed in steel industries using Induction Furnaces has been carried out with a view to gather principal of working. Apart from this a pilot studyhas also been carried out in few industries in India. We provide some recommendations for the productivity improvement .Due to non availability of the proper instrumentations the effect of the ill practices can not be precisely judged. If this is properly measured, the percentage of productivity improvement in steel melting Induction Furnace can be calculated.The review is carried out from the literature in the various journals and manuals.

  14. High temperature furnace

    Science.gov (United States)

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  15. Method for the removal of dust from exhaust gases

    Energy Technology Data Exchange (ETDEWEB)

    Ritzmann, H.; Wohlfarth, J.P.

    1976-11-02

    A stream of raw material is passed through a preheater to a furnace and a stream of exhaust gases from the furnace is passed through the preheater to preheat the raw material. Dust is electrostatically precipitated from the exhaust gases leaving the preheater, and the temperature of such exhaust gases is controllably raised to improve the efficiency of the dust removal by bypassing a controlled proportion of at least one of the streams around at least a portion of the preheater.

  16. Study on simultaneous recycling of EAF dust and plastic waste containing TBBPA

    Energy Technology Data Exchange (ETDEWEB)

    Grabda, Mariusz, E-mail: mariusz@mail.tagen.tohoku.ac.jp [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan); Institute of Environmental Engineering of the Polish Academy of Sciences, M. Sklodowska-Curie 34, 41-819 Zabrze (Poland); Oleszek, Sylwia [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan); Institute of Environmental Engineering of the Polish Academy of Sciences, M. Sklodowska-Curie 34, 41-819 Zabrze (Poland); Shibata, Etsuro; Nakamura, Takashi [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan)

    2014-08-15

    Highlights: • Thermal treatment of EAF dust with TBBPADGE (a constituent of epoxy resins). • High reactivity of evolved HBr gas with Zn (ZnO, ZnFe{sub 2}O{sub 4}) and Pb present in EAFD. • High separation of Zn, Pb from Fe-rich residue by a bromination–evaporation process. • Complete evaporation of the formed metallic bromides from the residue at 550 °C. - Abstract: In the present work we investigated the fates of zinc, lead, and iron present in electric arc furnace dust during thermal treatment of the dust with tetrabromobisphenol A (TBBPA) and tetrabromobisphenol A diglycidyl ether (TBBPADGE). Mixtures of these materials were compressed into pellets and heated in a laboratory-scale furnace at 550 °C for 80 min, under oxidizing and inert conditions. The solid, condensed, and gaseous-phase products were characterized using an array of analytical methods: scanning electron microscopy, X-ray diffraction, electron probe microscopy, inductively coupled plasma, ion chromatography, and gas chromatography. The results indicated that heating the mixtures under specific conditions enabled high separation of zinc and lead from iron-rich residues, by a bromination–evaporation process. In the case of TBBPADGE, a maximum of 85% of zinc and 81% of lead were effectively separated under the above conditions. The process is based on the reaction between the highly reactive HBr gas evolved during thermal degradation of the flame-retarded materials with zinc (ZnO and ZnFe{sub 2}O{sub 4}) and lead in the dust, followed by complete evaporation of the formed metallic bromides from the solid residue.

  17. Carbon Tubular Morphologies in Blast Furnace Coke

    OpenAIRE

    Stanislav S. Gornostayev; Jouko J. Härkki

    2008-01-01

    The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs) in a blast furnace (BF) coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N 2 and O 2 . The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallu...

  18. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  19. Regularities of heat transfer in the gas layers of a steam boiler furnace flame. Part II. Gas layer radiation laws and the procedure for calculating heat transfer in furnaces, fire boxes, and combustion chambers developed on the basis of these laws

    Science.gov (United States)

    Makarov, A. N.

    2014-10-01

    The article presents the results stemming from the scientific discovery of laws relating to radiation from the gas layers generated during flame combustion of fuel and when electric arc burns in electric-arc steel-melting furnaces. The procedure for calculating heat transfer in electric-arc and torch furnaces, fire-boxes, and combustion chambers elaborated on the basis of this discovery is described.

  20. Arc Statistics

    CERN Document Server

    Meneghetti, M; Dahle, H; Limousin, M

    2013-01-01

    The existence of an arc statistics problem was at the center of a strong debate in the last fifteen years. With the aim to clarify if the optical depth for giant gravitational arcs by galaxy clusters in the so called concordance model is compatible with observations, several studies were carried out which helped to significantly improve our knowledge of strong lensing clusters, unveiling their extremely complex internal structure. In particular, the abundance and the frequency of strong lensing events like gravitational arcs turned out to be a potentially very powerful tool to trace the structure formation. However, given the limited size of observational and theoretical data-sets, the power of arc statistics as a cosmological tool has been only minimally exploited so far. On the other hand, the last years were characterized by significant advancements in the field, and several cluster surveys that are ongoing or planned for the near future seem to have the potential to make arc statistics a competitive cosmo...

  1. Trends in furnace control

    Energy Technology Data Exchange (ETDEWEB)

    McDonald, T.J.; Keefe, M.D. (Italimpianti of America, Inc., Coraopolis, PA (United States). Instrumentation and Controls Dept.)

    1993-07-01

    This paper relates Italimpianti's experiences over the past few years in the area of control of reheat furnaces for the steel industry. The focus is on the level 1 area; specifically on the use of PLC-based systems to perform both combustion control and mechanical/hydraulic control. Some topics to be discussed are: overview of reheat furnace control system requirements; PLC only control vs separate PLC and DCS systems; PLC hardware requirements; man machine interface (MMI) requirements; purge, light-on and safety logic; implementation of more sophisticated level 1 control algorithms; furnace temperature optimization: look up tables vs full thermal modeling; and recent trends including integrated PLC/DCS system.

  2. Hydrometallurgical extraction of zinc from CaO treated EAF dust in ammonium chloride solution.

    Science.gov (United States)

    Miki, Takahiro; Chairaksa-Fujimoto, Romchat; Maruyama, Katsuya; Nagasaka, Tetsuya

    2016-01-25

    Zinc in Electric Arc Furnace dust or EAF dust mainly exists as ZnFe2O4 and ZnO. While ZnO can be simply dissolved into either an acidic or alkaline solution, it is difficult to dissolve ZnFe2O4. In our previous work, we introduced a process called "CaO treatment", a preliminary pyrometallurgical process designed to transform the ZnFe2O4 in the EAF dust into ZnO and Ca2Fe2O5. The halogens and others heavy metals were favorably vaporized during CaO treatment with no essential evaporation loss of zinc and iron, leaving CaO treated dust which consisted mainly of ZnO and Ca2Fe2O5 and no problematic ZnFe2O4 compound. In this work, the selective leaching of zinc over iron and calcium in the CaO treated dust was investigated using an NH4Cl solution. The effects of temperature, reaction time and NH4Cl concentration on dissolution behavior were examined. While most of the zinc in the CaO treated dust was extracted after 2 h at 70 °C with 2 M NH4Cl, only about 20% of calcium was leached in NH4Cl solution. However, the iron did not dissolve and remained as Ca2Fe2O5 in residue. It was confirmed that zinc can be effectively recovered using NH4Cl solution.

  3. Hydrometallurgical extraction of zinc from CaO treated EAF dust in ammonium chloride solution.

    Science.gov (United States)

    Miki, Takahiro; Chairaksa-Fujimoto, Romchat; Maruyama, Katsuya; Nagasaka, Tetsuya

    2016-01-25

    Zinc in Electric Arc Furnace dust or EAF dust mainly exists as ZnFe2O4 and ZnO. While ZnO can be simply dissolved into either an acidic or alkaline solution, it is difficult to dissolve ZnFe2O4. In our previous work, we introduced a process called "CaO treatment", a preliminary pyrometallurgical process designed to transform the ZnFe2O4 in the EAF dust into ZnO and Ca2Fe2O5. The halogens and others heavy metals were favorably vaporized during CaO treatment with no essential evaporation loss of zinc and iron, leaving CaO treated dust which consisted mainly of ZnO and Ca2Fe2O5 and no problematic ZnFe2O4 compound. In this work, the selective leaching of zinc over iron and calcium in the CaO treated dust was investigated using an NH4Cl solution. The effects of temperature, reaction time and NH4Cl concentration on dissolution behavior were examined. While most of the zinc in the CaO treated dust was extracted after 2 h at 70 °C with 2 M NH4Cl, only about 20% of calcium was leached in NH4Cl solution. However, the iron did not dissolve and remained as Ca2Fe2O5 in residue. It was confirmed that zinc can be effectively recovered using NH4Cl solution. PMID:26448494

  4. Modeling Arcs

    CERN Document Server

    Insepov, Zeke; Veitzer, Seth; Mahalingam, Sudhakar

    2011-01-01

    Although vacuum arcs were first identified over 110 years ago, they are not yet well understood. We have since developed a model of breakdown and gradient limits that tries to explain, in a self-consistent way: arc triggering, plasma initiation, plasma evolution, surface damage and gra- dient limits. We use simple PIC codes for modeling plasmas, molecular dynamics for modeling surface breakdown, and surface damage, and mesoscale surface thermodynamics and finite element electrostatic codes for to evaluate surface properties. Since any given experiment seems to have more variables than data points, we have tried to consider a wide variety of arcing (rf structures, e beam welding, laser ablation, etc.) to help constrain the problem, and concentrate on common mechanisms. While the mechanisms can be comparatively simple, modeling can be challenging.

  5. Nitrogen Oxide Formation in the Electric Arc Furnace—Measurement and Modeling

    Science.gov (United States)

    Echterhof, Thomas; Pfeifer, Herbert

    2012-02-01

    In this article, the results of pilot electric arc furnace (EAF) trials and model calculations regarding the formation of NOx in an electric arc furnace are presented. The results of these investigations confirm that the conditions within the electric arc furnace are favorable for the formation of NOx. During pilot furnace trials, a notable influence of the electric parameters on the NOx formation could not be established. The importance of the influence of the furnace atmosphere, especially the O2 and CO content, could be ascertained clearly. Thermodynamic equilibrium calculations concerning the furnace atmosphere were conducted during the course of the investigations. The results clearly show that the chemical reaction kinetics have a considerable influence on the NOx concentrations measured in the off-gas of electric arc furnaces. Therefore, in addition to the equilibrium calculations, a reactor network model of the EAF was developed subsequently. Using this model, it was possible to reproduce phenomena such as the NOx peak at arc ignition as well as to calculate NOx concentrations, which match measurement data within an order of magnitude.

  6. "2sDR": Process Development of a Sustainable Way to Recycle Steel Mill Dusts in the 21st Century

    Science.gov (United States)

    Rösler, Gernot; Pichler, Christoph; Antrekowitsch, Jürgen; Wegscheider, Stefan

    2014-09-01

    Significant amounts of electric arc furnace dust originating from steel production are recycled every year by the Waelz process, despite the fact that this type of process has several disadvantages. One alternative method would be the recovery of very high-quality ZnO as well as iron and even chromium in the two-step dust recycling process, which was invented to treat special waste for the recovery of heavy metal-containing residues. The big advantage of that process is that various types of residues, especially dusts, can be treated in an oxidizing first step for cleaning, with a subsequent reducing step for the metal recovery. After the treatment, three different fractions—dust, slag, and an iron alloy, can be used without any limitations. This study focuses on the development of the process along with some thermodynamic considerations. Moreover, a final overview of mass balances of an experiment performed in a 100-kg top blowing rotary converter with further developments is provided.

  7. Inorganic analysis of dust fall and office dust in an industrial area of Jordan.

    Science.gov (United States)

    Jaradat, Qasem M; Momani, Kamal A; Jbarah, Abdel-Aziz Q; Massadeh, Adnan

    2004-10-01

    This article deals with the determination and comparison of heavy metals and water-soluble anions and cations in indoor dust and outdoor dust fall in the petroleum refinery area in Jordan. Three sampling sites were considered in the Jordanian petroleum refinery complex for the collection of dust fall and office dust samples. These samples were analyzed for water-soluble anions (F-, Cl-, Br-, NO3-, C2O4(2-), and SO4(2-)) and cations (Li+, Na+, K+, Mg2+, and Ca2+) using auto-suppressed ion chromatography. Heavy metals (Pb, Cd, Cu, Zn, Cr, Fe, and Al) were determined using flame or graphite-furnace atomic absorption. No correlations were found between heavy metal concentrations in dust fall and office dust samples, indicating different sources. High enrichment factors for heavy metals were found in dust-fall samples, except for Fe and Cr. Zinc showed the highest and cadmium the lowest flux rates.

  8. A comparative study of modelling AC electric arc by one-dimensional interpolation for power system harmonics analysis

    Directory of Open Access Journals (Sweden)

    Liu Yu-Jen

    2016-01-01

    Full Text Available Electric arc is a discharge phenomenon caused by particular electrical events and arc produced facilities in power system, for example the occurrence of short-circuit fault in feeders and the use of electric arc furnace for steel-making. All of these electric arcs have a highly nonlinear nature and can be considered as a significant source of power quality problems. To investigate the impacts of the electric arcs on power quality studies the development of the electric arc models for simulation analysis is became necessary. This paper thus presents the use of different one-dimensional interpolation methods for modelling the alternating current electric arc. The performances of different methods are compared by simulation results that are derived from the modelling of an alternating current electric arc furnace load and a low-frequency fluorescent tube.

  9. Pyrolysis of poly(vinyl chloride) and-electric arc furnacedust mixtures.

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Makhadmah, Leema; Hamilton, Ian E; Kingman, Sam; Al-Asheh, Sameer; Hararah, Muhanned

    2015-12-15

    An investigation into the pyrolysis kinetics of PVC mixed with electric arc furnace dust (EAFD) was performed. Mixtures of both materials with varying PVC ratios (1:1, 1:2, 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at different heating rates (5, 10, 30 and 50 °C/min). The pyrolysis process proceeded through two main decomposition steps; the first step involved the release of HCl which reacted with the metal oxides present in the dust, subsequently forming metal chlorides and water vapor. Benzene was also found to release as detected by TGA-MS. The remaining hydrocarbons in the polymer backbone decomposed further in the second step releasing further volatile hydrocarbons. Different models were used to fit the kinetic data namely the integral, the Van Krevelen, and Coats and Red fern methods. The presence of EAFD during PVC decomposition resulted in a considerable decrease in the activation energy of the reaction occurring during the first decomposition region. Furthermore, iron oxides were retained in the pyrolysis residue, whilst other valuable metals, including Zn and Pb, were converted to chlorides that are recoverable by leaching in water. It is believed that EAFD can be utilized as an active catalyst to produce energy gases such as propyneas evident from the TGA-MS. PMID:26183236

  10. Pyrolysis of poly(vinyl chloride) and-electric arc furnacedust mixtures.

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Makhadmah, Leema; Hamilton, Ian E; Kingman, Sam; Al-Asheh, Sameer; Hararah, Muhanned

    2015-12-15

    An investigation into the pyrolysis kinetics of PVC mixed with electric arc furnace dust (EAFD) was performed. Mixtures of both materials with varying PVC ratios (1:1, 1:2, 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at different heating rates (5, 10, 30 and 50 °C/min). The pyrolysis process proceeded through two main decomposition steps; the first step involved the release of HCl which reacted with the metal oxides present in the dust, subsequently forming metal chlorides and water vapor. Benzene was also found to release as detected by TGA-MS. The remaining hydrocarbons in the polymer backbone decomposed further in the second step releasing further volatile hydrocarbons. Different models were used to fit the kinetic data namely the integral, the Van Krevelen, and Coats and Red fern methods. The presence of EAFD during PVC decomposition resulted in a considerable decrease in the activation energy of the reaction occurring during the first decomposition region. Furthermore, iron oxides were retained in the pyrolysis residue, whilst other valuable metals, including Zn and Pb, were converted to chlorides that are recoverable by leaching in water. It is believed that EAFD can be utilized as an active catalyst to produce energy gases such as propyneas evident from the TGA-MS.

  11. Water-cooled units in ultrapower electric arc furnaces

    Science.gov (United States)

    Kuz'min, M. G.; Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, M. V.

    2014-12-01

    The thermophysical processes that occur in the skull-metallic pipe-water system under quasistationary and dynamic conditions, when shock heat flows appear, are analyzed. The limiting conditions of water cooling of panels, which are accompanied by the appearance of boiling crisis and pre-emergency and emergency thermophysical processes, are considered.

  12. Variations in the constant component of the phase voltage in ore-smelting furnaces for the production of phosphorus and calcium carbide

    Science.gov (United States)

    Pedro, A. A.; Arlievskii, M. P.

    2009-12-01

    Phosphorus and carbide furnaces are considered as an example to study the character of changes in and the nature of constant component U cc in the phase voltage of an ore-smelting furnace with a closed furnace top. The value and polarity of U cc depend on the relation between the chemical interaction of an electrode with the reaction-zone components and the degree of development and the conditions of an electric arc.

  13. Carbon-free induction furnace

    Science.gov (United States)

    Holcombe, Cressie E.; Masters, David R.; Pfeiler, William A.

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  14. Non-carbon induction furnace

    Science.gov (United States)

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  15. Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Dall Bentzen, J.

    2012-06-15

    It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

  16. HIGH TEMPERATURE MICROSCOPE AND FURNACE

    Science.gov (United States)

    Olson, D.M.

    1961-01-31

    A high-temperature microscope is offered. It has a reflecting optic situated above a molten specimen in a furnace and reflecting the image of the same downward through an inert optic member in the floor of the furnace, a plurality of spaced reflecting plane mirrors defining a reflecting path around the furnace, a standard microscope supported in the path of and forming the end terminus of the light path.

  17. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  18. Recycling of steelmaking dusts: The Radust concept

    Directory of Open Access Journals (Sweden)

    Jalkanen H.

    2005-01-01

    Full Text Available Recycling of dusts and other wastes of steelmaking is becoming to a necessity of two reasons: due to high contents of iron oxides dusts are valuable raw material for steelmaking and tightening environmental legislation makes the landfill disposal of wastes more expensive. Fine dust fractions from various stages of steelmaking route contain besides iron and carbon heavy metals especially zinc and lead and heavy hydrocarbons that are acceptable neither for landfill disposal nor for recycling back to processes without any spe4cial treatments. Some theoretical and practical aspects concerning high temperature treatments of steelmaking dusts for removal of hazardous components and production of clean high iron raw material for recycling is discussed in this paper. The Radust technology developed at Koverhar steelwork in Finland for treatment of the most problematic fine fractions of blast furnace and oxygen converter dusts is shortly presented and discussed.

  19. Two chamber reaction furnace

    Science.gov (United States)

    Blaugher, Richard D.

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  20. Thermodynamics calculation on the oxidation and sulfur removal abilities of slag in EAF dust pellet reduction process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The valuable metals in the dust can be recycled by mixing it with reducing agent carbon and lignosulfonate as the binder to make pellets, then returning the pellets to electric arc furnace (EAF) and adding ferro-silicon. Part of valuable metals in the dust is reduced by carbon and part of them reduced by ferro-silicon for the economical consideration. The reduced metals get into the steel in the stainless steel or special steel production. But the sulfur in the lignosulfonate may affect the quality of produced steel, which is dependent on the status of the smelting slag. The experiments were conducted in the way of changing the ratio of start iron, pellets, ferro-silicon and lime. The content of the slag was checked by XRF for the calculation thermodynamics study. The active concentrations of materials in the slag, the slag abilities of oxidation and sulfur removal in EAF dust reduction process were determined by thermodynamics calculation study on CaO-MgO-FeO-Fe2O3-SiO2-S slag at 1 550 ℃. The oxidation ability of slag can be expressed as N(FetO)=N(FeO)+6N(Fe2O3)+8N(Fe3O4). The sulfur removal ability is dependent on the amount of added ferro-silicon and the basicity of the slag. The calculation thermodynamics model was set up and it could be applied to the practical production.

  1. Arc saw development report

    International Nuclear Information System (INIS)

    The arc saw is one of the key components of the Contaminated Equipment Volume Reduction (CEVR) Program. This report describes the progress of the arc saw from its inception to its current developmental status. History of the arc saw and early contributors are discussed. Particular features of the arc saw and their advantages for CEVR are detailed. Development of the arc saw including theory of operation, pertinent experimental results, plans for the large arc saw and advanced control systems are covered. Associated topics such as potential applications for the arc saw and other arc saw installations in the world is also touched upon

  2. High pressure furnace

    Science.gov (United States)

    Morris, Donald E.

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  3. High pressure oxygen furnace

    Science.gov (United States)

    Morris, Donald E.

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  4. Arc melter demonstration baseline test results

    Energy Technology Data Exchange (ETDEWEB)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O`Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process.

  5. Arc melter demonstration baseline test results

    International Nuclear Information System (INIS)

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process

  6. Challenges in Melt Furnace Tests

    Science.gov (United States)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  7. Allergies, asthma, and dust

    Science.gov (United States)

    Reactive airway disease - dust; Bronchial asthma - dust; Triggers - dust ... Things that make allergies or asthma worse are called triggers. Dust is a common trigger. When your asthma or allergies become worse due to dust, you are ...

  8. Furnaces. The manufacturer turns to the engineering office; Les fours. Le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Selas SA, 92 - Gennevilliers (France)

    1997-12-31

    This paper describes the actions carried out by the Selas company involved in the manufacturing of industrial furnaces in order to respect the environmental regulations of the French 2910 by-law: particularity of industrial furnaces, activities of the Selas company (surface cleaning process for iron and stainless steel sheets, quenching of glass panes), reduction of dust, SO{sub x}, NO{sub x} and organic compound emissions from combustion systems and burners. (J.S.)

  9. Gas arc constriction for plasma arc welding

    Science.gov (United States)

    McGee, William F. (Inventor); Rybicki, Daniel J. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has an inert gas applied circumferentially about the arc column externally of the constricting nozzle so as to apply a constricting force on the arc after it has exited the nozzle orifice and downstream of the auxiliary shielding gas. The constricting inert gas is supplied to a plenum chamber about the body of the torch and exits through a series of circumferentially disposed orifices in an annular wall forming a closure at the forward end of the constricting gas plenum chamber. The constricting force of the circumferential gas flow about the arc concentrates and focuses the arc column into a more narrow and dense column of energy after exiting the nozzle orifice so that the arc better retains its energy density prior to contacting the workpiece.

  10. 2D Models for Dust-driven AGB Star Winds

    CERN Document Server

    Woitke, P

    2006-01-01

    New axisymmetric (2D) models for dust-driven winds of C-stars are presented which include hydrodynamics with radiation pressure on dust, equilibrium chemistry and time-dependent dust formation with coupled grey Monte Carlo radiative transfer. Considering the most simple case without stellar pulsation (hydrostatic inner boundary condition) these models reveal a more complex picture of the dust formation and wind acceleration as compared to earlier published spherically symmetric (1D) models. The so-called exterior $\\kappa$-mechanism causes radial oscillations with short phases of active dust formation between longer phases without appreciable dust formation, just like in the 1D models. However, in 2D geometry, the oscillations can be out-of-phase at different places above the stellar atmosphere which result in the formation of dust arcs or smaller caps that only occupy a certain fraction of the total solid angle. These dust structures are accelerated outward by radiation pressure, expanding radially and tangen...

  11. Effect of the geometric parameters of the EAF bath on the main characteristics of furnace operation

    Science.gov (United States)

    Belkovskii, A. G.; Kats, Ya. L.

    2013-06-01

    The models of melting a semiproduct in an electric arc furnace (EAF) and metal mixing developed earlier are used to study the effect of the proportion of the bath sizes on the following main technicaleconomic characteristics of a heat: the expenditure of electric energy, the heat time, and the operating time under electric current. The range of the optimal values of the proportion of the EAF bath sizes is determined with allowance for bath stirring with CO bubbles during decarburization. It is useful to increase the bath depth of EAFs operating according to single-slag technology and to classify furnaces according to the type of charge and the method of its loading.

  12. Rotating arc spark plug

    Science.gov (United States)

    Whealton, John H.; Tsai, Chin-Chi

    2003-05-27

    A spark plug device includes a structure for modification of an arc, the modification including arc rotation. The spark plug can be used in a combustion engine to reduce emissions and/or improve fuel economy. A method for operating a spark plug and a combustion engine having the spark plug device includes the step of modifying an arc, the modifying including rotating the arc.

  13. Possibilities of Pelletizing and Briquetting of Dusts from Castings Grinding

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2010-04-01

    Full Text Available Foundry dust can be divided into three groups: metallic dust with Fe content over 70%, mixed dust with Fe or SiO2 content between 10 –70% and sand wastes with minimum content of SiO2 about 70%. Dust from castings grinding with high Fe content (87.9% is still landfillin Slovakia. The aim of experiments with dust from grinding has been to find the cheapest way of dust agglomeration with minimumamount of binder because of melting in the electric induction furnace. The dust was pelletized and briquetted and as binders bentonite, water glass and cement were used. Briquettes made from dust from grinding with addition of water glass got compression strength after three months on the air about 82 kPa. Briquettes with addition of water glass were melted together with cast iron in electric induction furnace. Yield of metal from briquettes was around 80% and slag quantity around 4% (without briquettes the slag quantity was 1.4%.

  14. Revitalize the US silicon/ferrosilicon industry through energy-efficient technology. Final report, Addendum furnace modeling

    Energy Technology Data Exchange (ETDEWEB)

    Schwsenke, G.K.; Wodley, D.; Szekely, J. [Massachusetts Inst. of Tech., Cambridge, MA (United States)

    1995-07-01

    A project was undertaken to model and analyze the dc submerged plasma arc furnace. A reaction extent model was developed and useful results obtained. The code can be run with commercially hardware and software. Two free energy minimization models were formulated; they may be run by modifying public domain programs.

  15. High Efficiency Solar Furnace Core Project

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  16. Installation and Trial Run of the Furnace

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    In order to meet the demand of neutron experiment in the future, the neutron lab equips with extreme temperature furnace (Fig. 1), the furnace is designed and produced by the professional producer-Scientific

  17. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  18. Hopewell Furnace National Historic Site. Teacher's Guide.

    Science.gov (United States)

    National Park Service (Dept. of Interior), Washington, DC.

    This teacher's guide contains activities to use in conjunction with a site visit to the Hopewell Furnace National Historic Site (Elverson, Pennsylvania). The guide provides diagrams of the furnace, a cold-blast smelting operation, and the furnace operation. It presents a timeline of iron production from ancient times through contemporary times.…

  19. Training Guidelines: Glass Furnace Operators.

    Science.gov (United States)

    Ceramics, Glass, and Mineral Products Industry Training Board, Harrow (England).

    Technological development in the glass industry is constantly directed towards producing high quality glass at low operating costs. Particularly, changes have taken place in melting methods which mean that the modern furnace operator has greater responsibilities than any of his predecessors. The complexity of control systems, melting rates, tank…

  20. Detecting stellar-wind bubbles through infrared arcs in H ii regions

    Science.gov (United States)

    Mackey, Jonathan; Haworth, Thomas J.; Gvaramadze, Vasilii V.; Mohamed, Shazrene; Langer, Norbert; Harries, Tim J.

    2016-02-01

    Mid-infrared arcs of dust emission are often seen near ionizing stars within H ii regions. A possible explanations for these arcs is that they could show the outer edges of asymmetric stellar wind bubbles. We use two-dimensional, radiation-hydrodynamics simulations of wind bubbles within H ii regions around individual stars to predict the infrared emission properties of the dust within the H ii region. We assume that dust and gas are dynamically well-coupled and that dust properties (composition, size distribution) are the same in the H ii region as outside it, and that the wind bubble contains no dust. We post-process the simulations to make synthetic intensity maps at infrared wavebands using the torus code. We find that the outer edge of a wind bubble emits brightly at 24 μm through starlight absorbed by dust grains and re-radiated thermally in the infrared. This produces a bright arc of emission for slowly moving stars that have asymmetric wind bubbles, even for cases where there is no bow shock or any corresponding feature in tracers of gas emission. The 24 μm intensity decreases exponentially from the arc with increasing distance from the star because the dust temperature decreases with distance. The size distribution and composition of the dust grains has quantitative but not qualitative effects on our results. Despite the simplifications of our model, we find good qualitative agreement with observations of the H ii region RCW 120, and can provide physical explanations for any quantitative differences. Our model produces an infrared arc with the same shape and size as the arc around CD -38°11636 in RCW 120, and with comparable brightness. This suggests that infrared arcs around O stars in H ii regions may be revealing the extent of stellar wind bubbles, although we have not excluded other explanations.

  1. 29 CFR 1910.254 - Arc welding and cutting.

    Science.gov (United States)

    2010-07-01

    ... operation in atmospheres containing gases, dust, and light rays produced by the welding arc. (ii) Unusual... meet the requirements of the service. Chief among these conditions are: (A) Exposure to unusually corrosive fumes. (B) Exposure to steam or excessive humidity. (C) Exposure to excessive oil vapor....

  2. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  3. Development of gas-fired vacuum furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Sikirica, S.J. (Gas Research Inst. (United States)); Hemsath, K.H. (Indugas Inc. (United States)); Panahi, S.K. (Southern California Gas Co. (United States))

    1994-01-01

    Vacuum processing in metallurgical heat treating processes is finding widespread acceptance. Gas-fired vacuum furnaces have several features that make them perform differently from electrically heated vacuum furnaces. This paper describes the development and preliminary performance results of a gas-fired vacuum-capable furnace system. A gas-fired vacuum furnace, with a novel high convection heating system, is show to result in lower energy operating cost and improved temperature uniformity in processes such as ion nitriding. Industrial gas-fired furnace designs, capable of operation to 1850 F, are described for horizontal and vertical configurations. (orig.)

  4. An installation for the intake of coke and the outlet of gases during unloading of coke furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Marapulets, G.N.; Butko, A.V.; Likhogub, Ye.P.; Nayman, A.M.; Pevnyy, V.P.; Yatsura, V.A.; Zinchenko, V.I.

    1982-01-01

    An installation is proposed for receiving coke and the outlet of gases during unloading of coke furnaces, which includes a coke directing dolly, a basket with a dust trapping hood attached to it, a gas outlet, telescopic branchpipe, whose fixed part is attached to the upper part of the hood and a collector for outlet of the gas in the device for purification located parallel to the battery of coking furnaces. To increase the reliability and effectiveness of outlet of the gases, the gas outlet branchpipe is installed horizontally and the telescopic branchpipe is connected by means of levers and linkages to the basket of the coke guide dolly. The dust trapping hood is equipped with an additional, horizontal, gas outlet branchpipe and the gas outlet branchpipes are installed at a distance equal to the distance between the coking furnaces.

  5. Peek Arc Consistency

    CERN Document Server

    Bodirsky, Manuel

    2008-01-01

    This paper studies peek arc consistency, a reasoning technique that extends the well-known arc consistency technique for constraint satisfaction. In contrast to other more costly extensions of arc consistency that have been studied in the literature, peek arc consistency requires only linear space and quadratic time and can be parallelized in a straightforward way such that it runs in linear time with a linear number of processors. We demonstrate that for various constraint languages, peek arc consistency gives a polynomial-time decision procedure for the constraint satisfaction problem. We also present an algebraic characterization of those constraint languages that can be solved by peek arc consistency, and study the robustness of the algorithm.

  6. Wire + Arc Additive Manufacturing

    OpenAIRE

    Williams, Stewart W.; Martina, Filomeno; Addison, Adrian C.; Ding, Jialuo; Pardal, Goncalo; Colegrove, Paul A.

    2016-01-01

    Depositing large components (>10 kg) in titanium, aluminium, steel and other metals is possible using Wire + Arc Additive Manufacturing. This technology adopts arc welding tools and wire as feedstock for additive manufacturing purposes. High deposition rates, low material and equipment costs, and good structural integrity make Wire+Arc Additive Manufacturing a suitable candidate for replacing the current method of manufacturing from solid billets or large forgings, especially with regards to ...

  7. Influence of operation parameters on flash smelting furnace based on CFD

    Institute of Scientific and Technical Information of China (English)

    Xinfeng Li; Shiheng Peng; Xiangli Han; Chi Mei; Tianyuan Xiao

    2004-01-01

    The influence of three important operation parameters in Jinlong flash smelting furnace, including the distributing blast speed, the oxygen enrichment rate of process air and the ratio of central oxygen to overall oxygen (Oc/Oo), has been investigated using a virtual simulation system on copper flash smelting furnace. The core of this virtual simulation system is a numerical simulation of CFD (computational fluid dynamics), and this system incorporates coupling momentum transport, heat transport, mass transport,reaction kinetics between gas and particles and chemical reactions between gas and gas. A set of numerical predicted data were obtained. The CFD simulation shows that there is a sensitive zone of the distributing blast speed, and the dust content ascends when the speed exceeds 180 m-s-1. Increasing the oxygen concentration of processing air benefits the efficient production of the flash smelting furnace.

  8. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  9. Ultrasound effects on zinc recovery from EAF dust by sulfuric acid leaching

    Science.gov (United States)

    Brunelli, K.; Dabalà, M.

    2015-04-01

    In this work, an ultrasound-assisted leaching process was studied for the recovery of zinc from electric arc furnace (EAF) dust, in which zinc was mainly present in the form of franklinite (60%). Hydrometallurgy is emerging as a preferred process for the recovery of a variety of metals, and the use of ultrasound could offer advantages over the conventional leaching process, especially for the dissolution of franklinite. Franklinite is a refractory phase that is difficult to leach and represents the main obstacle in conventional hydrometallurgy processing. Atmospheric leaching with different sulfuric acid concentrations (0.2-2.0 M) at two temperatures (323 and 353 K) was performed. The tests were conducted using both conventional and ultrasound-assisted leaching. After the leaching tests, the solid residues were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques, whereas the leach liquor was analyzed by inductively coupled plasma spectroscopy (ICP). The use of ultrasound facilitated the dissolution of franklinite at low acid concentrations and resulted in a greater zinc recovery under all of the investigated operating conditions.

  10. Three-dimensional numerical modelling of a magnetically deflected dc transferred arc in argon

    CERN Document Server

    Blais, A; Boulos, M I

    2003-01-01

    The aim of this work is to develop a numerical model for the deflection of dc transferred arcs using an external magnetic field as a first step into the modelling of industrial arc furnaces. The arc is deflected by the use of a conductor aligned parallel to the arc axis through which flows an electric current. The model is validated by comparing the results of axisymmetric calculations to modelling results from the scientific literature. The present model is found to be a good representation of the electric dc arc as differences with the literature are easily explained by model parameters such as the critical boundary conditions at the electrodes. Transferred arc cases exhibit the expected behaviour as the temperature T, the velocity v-vector and the electrical potential drop DELTA phi all increase with the arc current I and the argon flow rate Q. Three-dimensional geometry is implemented, enabling one to numerically deflect the arc. For the deflected arc cases, the deflection increases with the arc current I...

  11. Preparation and Arc Breakdown Behavior of Nanocrystalline W-Cu Electrical Contact Materials

    Institute of Scientific and Technical Information of China (English)

    Wenge CHEN; Zhanying KANG; Bingjun DING

    2005-01-01

    Nanostructured (NS) W-Cu composite powder was prepared by mechanical alloying (MA), and nanostructured bulk of W-Cu contact material was fabricated by hot pressed sintering in an electrical vacuum furnace. The microstructure,electric conductivity, hardness, breakdown voltage and arcing time of NS W-Cu alloys were measured and compared to conventional W-Cu alloys prepared by powder metallurgy. The results show that microstructural refinement and uniformity can improve the breakdown behavior, the electric arc stability and the arc extinction ability of nanostructured W-Cu contacts materials. Also, the nanostructured W-Cu contact material shows the characteristic of spreading electric arcs, which is of benefit to electric arc erosion.

  12. Energy from wood - part 3: automatic wood furnaces; Holzenergie, Teil 3: automatische Holzfeuerungen - Energie du bois, Partie 3: installations automatiques de chauffage au bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2001-07-01

    The paper gives an overview on the technologies and applications of automatic wood furnaces. The combustion systems are defined by the flow condition: With increasing gas velocity, fixed bed, stationary fluidized bed (SFB), circulating fluidized bed (CFB), and entrained flow reactors are distinguished. The furnace design and typical applications are described. Further, a comparison is presented which gives data of the typical size range and fuel types for the different combustion systems. The most common fixed bed reactors are under-stoker and grate furnaces. While under-stoker furnaces are applied in the size range from 20 kW to 2.5 MW, grate furnaces cover the size range from a few 100 kW up to more than 50 MW. Under-stoker furnaces are well suited for wood fuel with low ash content, moderate water content and limited fuel size. Grate furnaces are also suited for fuel with high ash and water content and large fuel sizes. Hence grate furnaces are nowadays most common. Due to the higher technical needs, fluidized bed reactors are dedicated to large-scale applications, typically > 5 MW for SFB and > 15 MW for CFB. Furthermore, fluidized bed combustion needs more intensive fuel pre-treatment, since the fuel size is smaller than < 10 mm. On the other hand, it enables very high combustion efficiency, the utilization of difficult fuels and fuel mixtures. Dust burners using forced-flow conditions are limited to the application of fine fuel particles such as saw dust and often applied in combination with a grate furnaces > 5 MW. Beside the combustion technology, the most relevant measures for process control and pollutant emission abatement are described. Automatic wood furnaces are relevant sources of nitric oxide emissions and of particulates smaller than 10 micron (PM 10). Hence electrostatic precipitators and fabric filters are applied for efficient particle removal in large plants, while only cyclones with limited efficiency are used in applications up to 2 to 5 MW

  13. Tokamak ARC damage

    International Nuclear Information System (INIS)

    Tokamak fusion reactors will have large plasma currents of approximately 10 MA with hundreds of megajoules stored in the magnetic fields. When a major plasma instability occurs, the disruption of the plasma current induces voltage in the adjacent conducting structures, giving rise to large transient currents. The induced voltages may be sufficiently high to cause arcing across sector gaps or from one protruding component to another. This report reviews a tokamak arcing scenario and provides guidelines for designing tokamaks to minimize the possibility of arc damage

  14. VAPOR SHIELD FOR INDUCTION FURNACE

    Science.gov (United States)

    Reese, S.L.; Samoriga, S.A.

    1958-03-11

    This patent relates to a water-cooled vapor shield for an inductlon furnace that will condense metallic vapors arising from the crucible and thus prevent their condensation on or near the induction coils, thereby eliminating possible corrosion or shorting out of the coils. This is accomplished by placing, about the top, of the crucible a disk, apron, and cooling jacket that separates the area of the coils from the interior of the cruclbIe and provides a cooled surface upon whlch the vapors may condense.

  15. Dust Measurements in Tokamaks

    Energy Technology Data Exchange (ETDEWEB)

    Rudakov, D; Yu, J; Boedo, J; Hollmann, E; Krasheninnikov, S; Moyer, R; Muller, S; Yu, A; Rosenberg, M; Smirnov, R; West, W; Boivin, R; Bray, B; Brooks, N; Hyatt, A; Wong, C; Fenstermacher, M; Groth, M; Lasnier, C; McLean, A; Stangeby, P; Ratynskaia, S; Roquemore, A; Skinner, C; Solomon, W M

    2008-04-23

    Dust production and accumulation impose safety and operational concerns for ITER. Diagnostics to monitor dust levels in the plasma as well as in-vessel dust inventory are currently being tested in a few tokamaks. Dust accumulation in ITER is likely to occur in hidden areas, e.g. between tiles and under divertor baffles. A novel electrostatic dust detector for monitoring dust in these regions has been developed and tested at PPPL. In DIII-D tokamak dust diagnostics include Mie scattering from Nd:YAG lasers, visible imaging, and spectroscopy. Laser scattering resolves size of particles between 0.16-1.6 {micro}m in diameter; the total dust content in the edge plasmas and trends in the dust production rates within this size range have been established. Individual dust particles are observed by visible imaging using fast-framing cameras, detecting dust particles of a few microns in diameter and larger. Dust velocities and trajectories can be determined in 2D with a single camera or 3D using multiple cameras, but determination of particle size is problematic. In order to calibrate diagnostics and benchmark dust dynamics modeling, pre-characterized carbon dust has been injected into the lower divertor of DIII-D. Injected dust is seen by cameras, and spectroscopic diagnostics observe an increase of carbon atomic, C2 dimer, and thermal continuum emissions from the injected dust. The latter observation can be used in the design of novel dust survey diagnostics.

  16. Vertical two chamber reaction furnace

    Science.gov (United States)

    Blaugher, Richard D.

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  17. ALICE - ARC integration

    OpenAIRE

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva; Peters, Andreas; Siaz, Pablo

    2007-01-01

    AliEn or Alice Environment is the Gridware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructur...

  18. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  19. Furnace for vitrification of radioactive waste

    International Nuclear Information System (INIS)

    A melting furnace is claimed for patent with a totally new design of the placement of the inner tube and melt discharge. The advantage of the new design is that the discharged glass has higher temperature and thereby lower viscosity than glass melt and that the height of the siphon may be altered in furnace operation. (E.S.). 1 fig

  20. Blast furnace operation analysis by thermic exergy

    International Nuclear Information System (INIS)

    In order to know the blast furnace thermic state, the thermic exergy can be used, which considers the temperatures level of the process. The magnitude analysis of thermic exergy for blast furnace operation using pulverized coal, natural gas and oxygen injection by tuyeres, shows that natural gas injection is less effective than pulverized coal and enriched blast with oxygen simultaneous injection. (Author) 6 refs

  1. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  2. 40 CFR 60.260 - Applicability and designation of affected facility.

    Science.gov (United States)

    2010-07-01

    ..., silicomanganese, ferromanganese silicon, or calcium carbide; and dust-handling equipment. (b) Any facility under... submerged arc furnaces which produce silicon metal, ferrosilicon, calcium silicon, silicomanganese...

  3. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  4. Modeling of Arc Force in Plasma Arc Welding

    Institute of Scientific and Technical Information of China (English)

    GAO Zhonglin; HU Shengsun; YIN Fengliang; WANG Rui

    2008-01-01

    A three. dimensional mathematical model for the transferred-type argon arc was developed to describe arc force on the anode surface. The software ANSYS was employed to solve the model. The model includes a part of torch and tungsten electrode to achieve m ore reasonable results. The arc temperature and flow fields were derived. And the influences of welding parameters on arc force were also studied. The simulated results show that arc pressure at the anode are dependent on the welding current, plasma gas flow rate and electrode neck-in, while not sensitive to arc length.

  5. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  6. Dust particle dynamics in atmospheric dust devils

    Science.gov (United States)

    Izvekova, Yulia; Popel, Sergey

    2016-04-01

    Dust particle dynamics is modeled in the Dust Devils (DDs). DD is a strong, well-formed, and relatively long-lived whirlwind, ranging from small (half a meter wide and a few meters tall) to large (more than 100 meters wide and more than 1000 meters tall) in Earth's atmosphere. We develop methods for the description of dust particle charging in DDs, discuss the ionization processes in DDs, and model charged dust particle motion. Our conclusions are consistent with the fact that DD can lift a big amount of dust from the surface of a planet into its atmosphere. On the basis of the model we perform calculations and show that DDs are important mechanism for dust uplift in the atmospheres of Earth and Mars. Influence of DD electric field on dynamics of dust particles is investigated. It is shown that influence of the electric field on dust particles trajectories is significant near the ground. At some altitude (more then a quarter of the height of DD) influence of the electric field on dust particles trajectories is negligible. For the calculation of the dynamics of dust electric field can be approximated by effective dipole located at a half of the height of DD. This work was supported by the Russian Federation Presidential Program for State Support of Young Scientists (project no. MK-6935.2015.2).

  7. [The industrial environment in the electric-furnace steel smelting, converter and open-hearth furnace methods of manufacturing manganese-alloyed steels].

    Science.gov (United States)

    Karnaukh, N G; Petrov, G A; Gapon, V A; Poslednichenko, I P; Shmidt, S E

    1992-01-01

    Inspection of the environment in manganese-alloyed steel production showed inadequate hygienic conditions of the technological processes employed. Air was more polluted by manganese oxides during the oxygen-converter process though their highest concentrations, 38 times exceeding the MAS, appeared during the casting of steel. An electric furnace coated by dust-noise-proof material and gas cleaning is preferable from a hygienic point of view. The influence of unfavourable microclimate, intensive infrared irradiation and loud noise on workers necessitates automation and mechanization of the process in order to improve the working conditions.

  8. ALICE-ARC integration

    International Nuclear Information System (INIS)

    AliEn or Alice Environment is the Grid middleware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The inter-operation has two aspects, one is the data management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. Therefore, we will concentrate on the second part. Solving it, was somewhat cumbersome, mainly due to the different computing models employed by AliEn and ARC. AliEN uses an Agent based pull model while ARC handles jobs through the more 'traditional' push model. The solution comes as a module implementing the functionalities necessary to achieve AliEn job submission and management to ARC enabled sites

  9. Estimating the Condition of the Heat Resistant Lining in an Electrical Reduction Furnace

    Directory of Open Access Journals (Sweden)

    Jan G. Waalmann

    1988-01-01

    Full Text Available This paper presents a system for estimating the condition of the heat resistant lining in an electrical reduction furnace for ferrosilicon. The system uses temperature measured with thermocouples placed on the outside of the furnace-pot. These measurements are used together with a mathematical model of the temperature distribution in the lining in a recursive least squares algorithm to estimate the position of 'the transformation front'. The system is part of a monitoring system which is being developed in the AIP-project: 'Condition monitoring of strongly exposed process equipment in thc ferroalloy industry'. The estimator runs on-line, and results arc presented in colour-graphics on a display unit. The goal is to locate the transformation front with an accuracy of +- 5cm.

  10. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    Energy Technology Data Exchange (ETDEWEB)

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  11. Arc Plasma Torch Modeling

    CERN Document Server

    Trelles, J P; Vardelle, A; Heberlein, J V R

    2013-01-01

    Arc plasma torches are the primary components of various industrial thermal plasma processes involving plasma spraying, metal cutting and welding, thermal plasma CVD, metal melting and remelting, waste treatment and gas production. They are relatively simple devices whose operation implies intricate thermal, chemical, electrical, and fluid dynamics phenomena. Modeling may be used as a means to better understand the physical processes involved in their operation. This paper presents an overview of the main aspects involved in the modeling of DC arc plasma torches: the mathematical models including thermodynamic and chemical non-equilibrium models, turbulent and radiative transport, thermodynamic and transport property calculation, boundary conditions and arc reattachment models. It focuses on the conventional plasma torches used for plasma spraying that include a hot-cathode and a nozzle anode.

  12. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    R Venkatasubramanian

    2001-06-01

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material being heated can be prevented from depositing on the windows of the absorption cell by maintaining a higher temperature at both the ends of the absorption cell.

  13. Partnering and the WCI blast furnace reline

    Energy Technology Data Exchange (ETDEWEB)

    Musolf, D.W. [WCI Steel, Inc., Warren, OH (United States)

    1997-11-01

    In 1993, WCI Steel entered into a partnership agreement to perform a blast furnace reline. The reline included a complete rebrick from the tuyere breast to the furnace top including the tapholes. Also included was the replacement of the Paul Wurth top equipment from the receiving hoppers through the gearbox and distribution chute, a skip incline replacement, and installation of tilting runners and a casthouse roof. The bustle pipe and hot blast main were repaired. One stove was also replaced. The reline was accomplished in 36 days, wind to wind, which allowed for 29 days of construction inside the blast furnace proper.

  14. Volatilization and redox testing in a DC arc melter: FY-93 and FY-94

    Energy Technology Data Exchange (ETDEWEB)

    Grandy, J.D.; Sears, J.W.; Soelberg, N.R.; Reimann, G.A.; McIlwain, M.E.

    1996-07-01

    The purpose of these experiments was to study the dissolution, retention, volatilization, and trapping of transuranic radionuclide elements (TRUs), mixed fission and activation products, and high vapor pressure metals (HVPMS) during processing in a high temperature arc furnace. In all cases, surrogate elements (lanthanides) were used in place of radioactive ones. The experiments were conducted utilizing a small DC arc melter developed at the Idaho National Engineering Laboratory (INEL) Research Center (IRC). The small arc melter was originally developed in 1992 and has been used previously for waste form studies of iron enriched basalt (IEB) and IEB with zirconium and titanium additions (IEB4). Section 3 contains a description of the small arc melter and its operational capabilities are discussed in Chapter 4. The remainder of the document describes each testing program and then discusses results and findings.

  15. Synthesis of aluminium nanoparticles by arc evaporation of an aluminium cathode surface

    Indian Academy of Sciences (India)

    M Gazanfari; M Karimzadeh; S Ghorbani; M R Sadeghi; G Azizi; H Karimi; N Fattahi; Z Karimzadeh

    2014-06-01

    Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on the nanoparticles was performed immediately. The effects of media on the yield and morphology of aluminium nanoparticles were investigated. Analysis result of the samples indicated that particle size was less than 30 nm, when 120 A/cm2 arc current was used. In addition, coating agent can affect arc velocity, arc stability, morphology and composition of the nanoparticles. Resultant nanoparticles were identified using X-ray powder diffraction (XRD), also their surface morphology was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and finally the accuracy of coating was assessed with infrared (IR) spectroscopy.

  16. Thermal Characteristics of Heating-furnace with Regenerative Burner

    OpenAIRE

    HUA, Jianshe; Li, Xiaoming; Kawabata, Nobuyoshi

    2005-01-01

    Thermal characteristics between the heating-furnace with regenerative burner and the classical triple-fired continuous furnace by heat balance testing for two billet steel heating-furnace at the same billet steel heating have been analyzed. In addition, the operating principle, the thermal characteristics and the effect of energy saving for heating-furnace with regenerative burner are introduced.

  17. 46 CFR 164.009-11 - Furnace apparatus.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 6 2010-10-01 2010-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  18. 46 CFR 164.009-13 - Furnace calibration.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 6 2010-10-01 2010-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  19. Chamberless residential warm air furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Godfree, J. [Product Design consultant, Pugwash (Canada)

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  20. LPCVD Furnace: Tystar Mini Tytan 4600

    Data.gov (United States)

    Federal Laboratory Consortium — Description: CORAL Names: SiN LPCVD, Poly LPCVD, LTO LPCVD This three stack furnace system is utilized to deposit silicon nitride, polysilicon, and low temperature...

  1. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  2. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  3. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M.; True, Bradford G.

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  4. Modular Distributed Concentrator for Solar Furnace Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  5. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  6. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM; FINAL

    International Nuclear Information System (INIS)

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998

  7. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  8. ALICE: ARC integration

    CERN Document Server

    Anderlik, C; Kleist, J; Peters, A; Saiz, P

    2008-01-01

    AliEn or Alice Environment is the Grid middleware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The inter-operation has two aspects, one is the data management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. Therefore, we will concentrate on the second part. Solving it, was somewhat cumbersome, mainly due to the different computing models employed by AliEn and ARC. AliEN uses an Agent based pull model while ARC handles jobs through the more 'traditional' push model. The solution comes as a modu...

  9. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  10. Regenerative burner use on reheat furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Baggley, G.W. [Bloom Engineering Co. Inc., Pittsburgh, PA (United States)

    1995-06-01

    The environmental advantages of using regenerative burner technology on steel reheat furnaces are explored in this article, in particular improved fuel energy efficiencies and reduced pollution emissions, of nitrogen oxides and carbon monoxide. Experience of the use of regenerative burners in the United States and Japan, where they have achieved significant market penetration is also described, including a case history of a top-fired billet reheat furnace installed in the United States. (UK)

  11. Voltage stabilizers for high temperature furnace

    International Nuclear Information System (INIS)

    The stabilization of furnace temperatures in the range 1500-2500 C has been achieved by controlling the effective (rms) value of the supply voltage of the heating element. Temperature variations are less than, or equal to, one degree C in the whole working range of the furnace. Two types of set-ups have been developed: one is static, the other takes use of a servo-motor. (author)

  12. The use of blast furnace slag

    OpenAIRE

    Václavík, Vojtěch; Dirner, Vojtech; Dvorský, Tomáš; Daxner, J.

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of fi nely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on fi nely ground blast furnace slag were observed. Rad predstavlja rezultate eksperimentalnog istraživanja koja se bave mogućnostima primjene fi nozrnate troske iz visoke peći za Portland cement u jednostavnoj proiz...

  13. Coals characterization for blast furnace tuyeres injection

    International Nuclear Information System (INIS)

    The efficiency of blast furnace operation with pulverized coal injection (PCI) by tuyeres is determined by the composition and properties of the used coals and by the quality of the ferrous burden and coke. A study in thermo balance of coals to be injected by tuyeres is carried out, and the softening and melting temperatures of coals ash are determined. The coal performance and its influence in the blast furnace operation is estimated. (Author) 7 refs

  14. Detecting stellar-wind bubbles through infrared arcs in HII regions

    CERN Document Server

    Mackey, Jonathan; Gvaramadze, Vasilii V; Mohamed, Shazrene; Langer, Norbert; Harries, Tim J

    2015-01-01

    Mid-infrared arcs of dust emission are often seen near ionizing stars within HII regions. A possible explanations for these arcs is that they could show the outer edges of asymmetric stellar wind bubbles. We use two-dimensional, radiation-hydrodynamics simulations of wind bubbles within HII regions around individual stars to predict the infrared emission properties of the dust within the HII region. We assume that dust and gas are dynamically well-coupled and that dust properties (composition, size distribution) are the same in the HII region as outside it, and that the wind bubble contains no dust. We post-process the simulations to make synthetic intensity maps at infrared wavebands using the TORUS code. We find that the outer edge of a wind bubble emits brightly at 24um through starlight absorbed by dust grains and re-radiated thermally in the infrared. This produces a bright arc of emission for slowly moving stars that have asymmetric wind bubbles, even for cases where there is no bow shock or any corresp...

  15. Volt-ampere characteristics of a nitrogen DC plasma arc with anode melting

    Institute of Scientific and Technical Information of China (English)

    Zhao Peng; Ni Guo-Hua; Meng Yue-Dong; Nagatsu Masaaki

    2013-01-01

    The characteristics of a nitrogen arc using a graphite cathode and a melting anode in a pilot-scale plasma furnace are investigated.The voltage is examined as a function of current and apparent plasma length.The voltage increases non-linearly with the increase of apparent plasma length,with the current fixed.The experimental data so obtained are compared with the predictions of the Bowman model for the electric arc,and with numerical simulations as well.The level of agreement between the experimental data at the melting anode and the numerical predictions confirms the suitability of the proposed the Bowman model.These characteristics are relevant to the engineering design and evaluation of a DC plasma furnace and reactor for the treatment of hazardous fly ash waste.

  16. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  17. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  18. On Dust Charging Equation

    OpenAIRE

    Tsintsadze, Nodar L.; Tsintsadze, Levan N.

    2008-01-01

    A general derivation of the charging equation of a dust grain is presented, and indicated where and when it can be used. A problem of linear fluctuations of charges on the surface of the dust grain is discussed.

  19. Dust-off

    OpenAIRE

    Maycroft, Neil; Cheang, Shu Lea

    2015-01-01

    The fan of a motherboard switches on and off intermittently. It blows household dust, removed from the inside of a computer carcass, into the air. The dust then settles onto the motherboard, to be blown off again. This continual movement of dust is contained in the piece. However, it should remind us that the ceaseless creation and motion of unconfined dust accompanies all stages of the e-waste journey.

  20. Physics of interstellar dust

    CERN Document Server

    Krugel, Endrik

    2002-01-01

    The dielectric permeability; How to evaluate grain cross sections; Very small and very big particles; Case studies of Mie calculus; Particle statistics; The radiative transition probability; Structure and composition of dust; Dust radiation; Dust and its environment; Polarization; Grain alignment; PAHs and spectral features of dust; Radiative transport; Diffuse matter in the Milky Way; Stars and their formation; Emission from young stars. Appendices Mathematical formulae; List of symbols.

  1. A new design of foam spray nozzle used for precise dust control in underground coal mines

    Institute of Scientific and Technical Information of China (English)

    Han Fangwei; Wang Deming; Jiang Jiaxing; Zhu Xiaolong

    2016-01-01

    In order to improve the utilization rate of foam, an arc jet nozzle was designed for precise dust control. Through theoretical analysis, the different demands of foam were compared amongst arc jets, flat jets and full cone jets when the dust source was covered identically by foam. It is proved that foam consumption was least when an arc jet was used. Foam production capability of an arc jet nozzle under different con-ditions was investigated through experiments. The results show that with the gas liquid ratio (GLR) increasing, the spray state of an arc jet nozzle presents successively water jet, foam jet and mist. Under a reasonable working condition range of foam production and a fixed GLR, foam production quan-tity increases at first, and then decreases with the increase of liquid supply quantity. When the inner diameter of the nozzle is 14 mm, the best GLR is 30 and the optimum liquid supply quantity is 0.375 m3/h. The results of field experiments show that the total dust and respirable dust suppression effi-ciency of arc jet nozzles is 85.8%and 82.6%respectively, which are 1.39 and 1.37 times higher than the full cone nozzles and 1.20 and 1.19 times higher than the flat nozzles.

  2. Process furnace safety - How Neste could improve the safety of the furnaces in their Porvoo and Naantali refineries

    OpenAIRE

    Sandås, Emil

    2016-01-01

    Process furnaces are some of the main pieces of equipment in the refining industry. However, furnaces have some safety issues: no exact understanding, extreme temperatures and, if they fail, severe consequences. The extreme conditions in furnaces can result in elevated corrosion rate, which is why corrosion is a common reason for furnace failure. This thesis focuses on Neste's furnaces in their Porvoo and Naantali refineries, and how their safety could be improved. One of the biggest prob...

  3. Modeling of thermal conductivity of stainless-steelmaking dust pellets

    Institute of Scientific and Technical Information of China (English)

    彭兵; 彭及; 余笛

    2004-01-01

    The thermal conductivity of stainless-steelmaking dust pellets, an important parameter for the direct recycling of the dust, is naturally of interest to metallurgists. The measurement of central temperature and surface temperature was taken in a furnace. The physical model and calculation model for the heating process were set up to check the thermal conductivity of the dust pellets. The physical structure parameters δ and λ of the basic unit are 0.92 and 0.45 based on the calculation. The temperature in the pellet can be expressed in a linear equation a5 Tp =a1 TN +a2 TM +a4. This is convenient to determine the central temperature of a pellet in the direct recycling process.

  4. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  5. TECHNOLOGY OF SMOKE PREVENTION AND DUST CONTROL FOR HORIZONTAL GRATE-FIRED BOILERS%卧式层状燃煤锅炉炉内消烟除尘技术

    Institute of Scientific and Technical Information of China (English)

    王擎; 孙东红; 孙佰仲; 闫跃升; 孙键

    2003-01-01

    In China, a number of horizontal grate-fired boilers have been used in industry and black soot and fly ash are emitted out of the furnace. A smoke prevention and dust control device suited for horizontal grate-fired boilers is invented so as to solve these two problems. The technical feature of the device is presented and aerodynamic field in the furnace is simulated. It shows many advantages,such as simple structure, easy arrangement, effective inhibition of soot formation and realizing dust-removal in furnace.

  6. Use of solutions from the wet-cleaning of flue gas of a glass melting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Vavilov, V.A.; Chernetskii, V.T.; Tsymbal, A.A.; Petrova, A.M.; Nechaeva, T.M.

    1988-03-01

    A method and system were developed for utilizing the lead-containing dusts obtained from the wet scrubbing of flue gas in solutions used for washing glassware. Plant tests of the system were carried out during the normal working regime of the glass-melting furnaces and chemical-polishing equipment for purposes of comparing the washing parameters of the old process with those of the proposed process. The savings resulting from implementing the system at the Kiev Artistic Glass Plant were 30,000 rubles annually.

  7. Semicircular Rashba arc spin polarizer

    Energy Technology Data Exchange (ETDEWEB)

    Bin Siu, Zhuo, E-mail: a0018876@nus.edu.sg [NUS Graduate School for Integrative Sciences and Engineering, National University of Singapore, Singapore 117456 (Singapore); Advanced Concepts and Nanotechnology, Data Storage Institute, DSI Building, 5 Engineering Drive 1 (Off Kent Ridge Crescent, NUS), Singapore 117608 (Singapore); Jalil, Mansoor B. A. [NUS Graduate School for Integrative Sciences and Engineering, National University of Singapore, Singapore 117456 (Singapore); Ghee Tan, Seng [Advanced Concepts and Nanotechnology, Data Storage Institute, DSI Building, 5 Engineering Drive 1 (Off Kent Ridge Crescent, NUS), Singapore 117608 (Singapore)

    2014-05-07

    In this work, we study the generation of spin polarized currents using curved arcs of finite widths, in which the Rashba spin orbit interaction (RSOI) is present. Compared to the 1-dimensional RSOI arcs with zero widths studied previously, the finite width presents charge carriers with another degree of freedom along the transverse width of the arc, in addition to the longitudinal degree of freedom along the circumference of the arc. The asymmetry in the transverse direction due to the difference in the inner and outer radii of the arc breaks the antisymmetry of the longitudinal spin z current in a straight RSOI segment. This property can be exploited to generate spin z polarized current output from the RSOI arc by a spin unpolarized current input. The sign of the spin current can be manipulated by varying the arc dimensions.

  8. ALICE-ARC integration

    DEFF Research Database (Denmark)

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva;

    2008-01-01

    Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The interoperation has two aspects, one is the data......AliEn or Alice Environment is the Gridware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic...... management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. dCache provides support for several data management tools (among them for xrootd the tools used by AliEn) using the so called "doors". Therefore, we will concentrate on the second...

  9. ALICE - ARC integration

    DEFF Research Database (Denmark)

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva;

    Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The interoperation has two aspects, one is the data......AliEn or Alice Environment is the Gridware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic...... management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. dCache provides support for several data management tools (among them for xrootd the tools used by AliEn) using the so called "doors". Therefore, we will concentrate on the second...

  10. Vacuum Arc Ion Sources

    OpenAIRE

    Brown, I.

    2014-01-01

    The vacuum arc ion source has evolved into a more or less standard laboratory tool for the production of high-current beams of metal ions, and is now used in a number of different embodiments at many laboratories around the world. Applications include primarily ion implantation for material surface modification research, and good performance has been obtained for the injection of high-current beams of heavy-metal ions, in particular uranium, into particle accelerators. As the use of the sourc...

  11. Toxicity of lunar dust

    CERN Document Server

    Linnarsson, Dag; Fubini, Bice; Gerde, Per; Karlsson, Lars L; Loftus, David J; Prisk, G Kim; Staufer, Urs; Tranfield, Erin M; van Westrenen, Wim

    2012-01-01

    The formation, composition and physical properties of lunar dust are incompletely characterised with regard to human health. While the physical and chemical determinants of dust toxicity for materials such as asbestos, quartz, volcanic ashes and urban particulate matter have been the focus of substantial research efforts, lunar dust properties, and therefore lunar dust toxicity may differ substantially. In this contribution, past and ongoing work on dust toxicity is reviewed, and major knowledge gaps that prevent an accurate assessment of lunar dust toxicity are identified. Finally, a range of studies using ground-based, low-gravity, and in situ measurements is recommended to address the identified knowledge gaps. Because none of the curated lunar samples exist in a pristine state that preserves the surface reactive chemical aspects thought to be present on the lunar surface, studies using this material carry with them considerable uncertainty in terms of fidelity. As a consequence, in situ data on lunar dust...

  12. Circular arc structures

    KAUST Repository

    Bo, Pengbo

    2011-07-01

    The most important guiding principle in computational methods for freeform architecture is the balance between cost efficiency on the one hand, and adherence to the design intent on the other. Key issues are the simplicity of supporting and connecting elements as well as repetition of costly parts. This paper proposes so-called circular arc structures as a means to faithfully realize freeform designs without giving up smooth appearance. In contrast to non-smooth meshes with straight edges where geometric complexity is concentrated in the nodes, we stay with smooth surfaces and rather distribute complexity in a uniform way by allowing edges in the shape of circular arcs. We are able to achieve the simplest possible shape of nodes without interfering with known panel optimization algorithms. We study remarkable special cases of circular arc structures which possess simple supporting elements or repetitive edges, we present the first global approximation method for principal patches, and we show an extension to volumetric structures for truly threedimensional designs. © 2011 ACM.

  13. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  14. Arc-preserving subsequences of arc-annotated sequences

    CERN Document Server

    Popov, Vladimir Yu

    2011-01-01

    Arc-annotated sequences are useful in representing the structural information of RNA and protein sequences. The longest arc-preserving common subsequence problem has been introduced as a framework for studying the similarity of arc-annotated sequences. In this paper, we consider arc-annotated sequences with various arc structures. We consider the longest arc preserving common subsequence problem. In particular, we show that the decision version of the 1-{\\sc fragment LAPCS(crossing,chain)} and the decision version of the 0-{\\sc diagonal LAPCS(crossing,chain)} are {\\bf NP}-complete for some fixed alphabet $\\Sigma$ such that $|\\Sigma| = 2$. Also we show that if $|\\Sigma| = 1$, then the decision version of the 1-{\\sc fragment LAPCS(unlimited, plain)} and the decision version of the 0-{\\sc diagonal LAPCS(unlimited, plain)} are {\\bf NP}-complete.

  15. Software sensor for slab reheating furnace

    Institute of Scientific and Technical Information of China (English)

    Zhihua Xiong; Guohong Huang; Huihe Shao

    2005-01-01

    It has long been thought that a reheating furnace, with its inherent measurement difficulties and complex dynamics, posed almost insurmountable problems to engineers in steel plants. A novel software sensor is proposed to make more effective use of those measurements that are already available, which has great importance both to slab quality and energy saving. The proposed method is based on the mixtures of Gaussian processes (GP) with the expectation maximization (EM) algorithm employed for parameter estimation of the mixture of models. The mixture model can alleviate the computational complexity of GP and also accords with the changes of operating condition in practical processes. It is demonstrated by on-line estimation of the furnace gas temperature in 1580 reheating furnace in Baosteel Corporation (Group).

  16. Three-dimensional modelling of in-furnace coal/coke combustion in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Y.S. Shen; B.Y. Guo; A.B. Yu; P.R. Austin; P. Zulli [University of New South Wales, Sydney, NSW (Australia). Lab for Simulation and Modelling of Particulate Systems

    2011-02-15

    A three-dimensional mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate in-furnace phenomena of pulverized coal injection in an ironmaking blast furnace. The model integrates not only pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed but also coke combustion model in the coke bed. The model is validated against the measurements under different conditions. The comprehensive in-furnace phenomena are investigated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. The underlying mechanisms for the in-furnace phenomena are also analysed. The simulation results indicate that it is important to include recirculation region in the raceway and the coke bed reactions for better understanding in-furnace phenomena. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI operation in full-scale blast furnaces. 32 refs., 10 figs., 3 tabs.

  17. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  18. A heating partition for a coking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Strelov, K.K.; Ivanova, A.V.; Kaufman, A.A.; Kuznetsov, G.I.; Likhogub, Ye.P.; Turman, D.S.; Varshavskiy, T.P.; Volfovskiy, G.M.

    1983-01-01

    A coking furnace heating partition (OPKT) is proposed in order to increase reliability by increasing its strength. The proposal includes equipping with a vertical wall (St) made of Dinas brick and positioning it along the longitudinal axis of the coking furnace heating panel. The dividing walls are made of Dinas brick and their faces are disposed between the bricks of the wall of the coking chamber (KK). The surface of the coking chamber wall is made from magnesite or corundum brick which makes up 70 to 80 percent of the operational surface (Pv) of the wall. The presence of the vertical wall in combination with the

  19. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  20. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.