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Sample records for appoxiomenos alloy composition

  1. Electroless alloy/composite coatings

    The market for these coatings is expanding fast as the potential applications are on the rise. In the present article, an attempt has been made to review different electroless alloy/composite coatings with respect to bath types and their composition, properties and applications. Different characterisation studies have been ...

  2. Advanced powder metallurgy aluminum alloys and composites

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  3. Corrosion of aluminum alloys as a function of alloy composition

    Johnson, A.B. Jr.

    1969-10-01

    A study was initiated which included nineteen aluminum alloys. Tests were conducted in high purity water at 360 0 C and flow tests (approx. 20 ft/sec) in reactor process water at 130 0 C (TF-18 loop tests). High-silicon alloys and AlSi failed completely in the 360 0 C tests. However, coupling of AlSi to 8001 aluminum suppressed the failure. The alloy compositions containing iron and nickel survived tht 360 0 C autoclave exposures. Corrosion rates varied widely as a function of alloy composition, but in directions which were predictable from previous high-temperature autoclave experience. In the TF-18 loop flow tests, corrosion penetrations were similar on all of the alloys and on high-purity aluminum after 105 days. However, certain alloys established relatively low linear corrosion rates: Al-0.9 Ni-0.5 Fe-0.1 Zr, Al-1.0 Ni-0.15 Fe-11.5 Si-0.8 Mg, Al-1.2 Ni-1.8 Fe, and Al-7.0 Ni-4.8 Fe. Electrical polarity measurements between AlSi and 8001 alloys in reactor process water at temperatures up to 150 0 C indicated that AlSi was anodic to 8001 in the static autoclave system above approx. 50 0 C

  4. Inventory of alloy composition, microstructures and mechanical ...

    Inventory of alloy composition, microstructures and mechanical properties of automobile engine parts. ... Journal of Applied Science, Engineering and Technology ... This research work investigated the chemical compositions, microstructures and mechanical properties of the ferrous and non-ferrous auto engine parts such ...

  5. Solidification processing of monotectic alloy matrix composites

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  6. Composition profile determination in isomorphous binary alloys

    An, C.Y.; Bandeira, I.N.

    1983-07-01

    The inhomogeneity along the growth axis of the pseudo-binary alloys is due to the segregation of the solute which will be mixed in the melt due to convective and diffusive flows. A process for determination of the exact composition profile by measurements of the crystal density, for alloys of the type A sub(1-x) B sub(x), is shown. (Author) [pt

  7. Micromechanical modelling of shape memory alloy composites

    Wang, Y.F.; Wang, X.M.; Yue, Z.F. [School of Mechanic, Civil Engineering and Architecture, Northwestern Polytechnical University, Xian, 710072 (China)

    2004-03-01

    An isothermal finite element method (FEM) model has been applied to study the behavior of two kinds of shape memory alloy (SMA) composites. For SMA-fiber reinforced normal metal composites, the FEM analysis shows that the mechanical behavior of the composites depends on the SMA volume fraction. For normal metal-fiber reinforced SMA matrix composites, the SMA phase transformation is affected by the increasing Young's modulus of the metal fiber. The phase transformation was also treated using a simple numerical analysis, which assumes that there are uniform stresses and strains distributions in the fiber and the matrix respectively. It is found that there is an obvious difference between the FEM analysis and the simple numerical assessment. Only FEM can provide reasonable predictions of phase transformations in SMA/normal metal composites. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  8. Coating compositions comprising bismuth-alloyed zinc

    2008-01-01

    The present application discloses (i) a coating composition comprising a particulate zinc-based alloyed material, said material comprising 0.05-0.7% by weight of bismuth (Bi), the D50 of the particulate material being in the range of 2.5-30 µm; (ii) a coated structure comprising a metal structure...... having a first coating of the zinc-containing coating composition applied onto at least a part of the metal structure in a dry film thickness of 5-100 µm; and an outer coating applied onto said zinc-containing coating in a dry film thickness of 30-200 µm; (iii) a particulate zinc-based alloyed material......, wherein the material comprises 0.05-0.7%(w/w) of bismuth (Bi), and wherein the D50 of the particulate material is in the range of 2.5-30 µm; (iv) a composite powder consisting of at least 25%(w/w) of the particulate zinc-based alloyed material, the rest being a particulate material consisting of zinc...

  9. Effects of chemical composition on the corrosion of dental alloys.

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Rocha, Luís Augusto; de Mattos, Maria da Glória Chiarello

    2012-01-01

    The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the general alloy composition. Regarding the alloys containing nickel, the Ni-Cr and Ni-Cr-Ti alloys released 0.62 mg/L of Ni on average, while the Co-Cr dental alloy released ions between 0.01 and 0.03 mg/L of Co and Cr, respectively.The open-circuit potential stabilized at a higher level with lower deviation (standard deviation: Ni-Cr-6Ti = 32 mV/SCE and Co-Cr = 54 mV/SCE). The potenciodynamic curves of the dental alloys showed that the Ni-based dental alloy with >70 wt% of Ni had a similar curve and the Co-Cr dental alloy showed a low current density and hence a high resistance to corrosion compared with the Ni-based dental alloys. Some changes in microstructure were observed and this fact influenced the corrosion behavior for the alloys. The lower corrosion resistance also led to greater release of nickel ions to the medium. The quantity of Co ions released from the Co-Cr-Mo alloy was relatively small in the solutions. In addition, the quantity of Cr ions released into the artificial saliva from the Co-Cr alloy was lower than Cr release from the Ni-based dental alloys.

  10. Alloys and composites of polybenzoxazines properties and applications

    Rimdusit, Sarawut; Tiptipakorn, Sunan

    2013-01-01

    This book provides an introduction to the unique and fascinating properties of alloys and composites from novel commercialized thermosetting resins based on polybenzoxazines. Their outstanding properties such as processability, thermal, mechanical, electrical properties as well as ballistic impact properties of polybenzoxazine alloys and composites make them attractive for various applications in electronic packaging encapsulation, light weight ballistic armour composites and bipolar plate in fuel cells.

  11. Fabrication of tungsten wire reinforced nickel-base alloy composites

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  12. Superplasticity in powder metallurgy aluminum alloys and composites

    Mishra, R.S.; Bieler, T.R.; Mukherjee, A.K.

    1995-01-01

    Superplasticity in powder metallurgy Al alloys and composites has been reviewed through a detailed analysis. The stress-strain curves can be put into 4 categories: classical well-behaved type, continuous strain hardening type, continuous strain softening type and complex type. The origin of these different types of is discussed. The microstructural features of the processed material and the role of strain have been reviewed. The role of increasing misorientation of low angle boundaries to high angle boundaries by lattice dislocation absorption is examined. Threshold stresses have been determined and analyzed. The parametric dependencies for superplastic flow in modified conventional aluminum alloys, mechanically alloyed alloys and Al alloy matrix composites is determined to elucidate the superplastic mechanism at high strain rates. The role of incipient melting has been analyzed. A stress exponent of 2, an activation energy equal to that for grain boundary diffusion and a grain size dependence of 2 generally describes superplastic flow in modified conventional Al alloys and mechanically alloyed alloys. The present results agree well with the predictions of grain boundary sliding models. This suggests that the mechanism of high strain rate superplasticity in the above-mentioned alloys is similar to conventional superplasticity. The shift of optimum superplastic strain rates to higher values is a consequence of microstructural refinement. The parametric dependencies for superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of 313 kJ/mol best describes the composites having SiC reinforcements. The role of shape of the reinforcement (particle or whisker) and processing history is addressed. The analysis suggests that the mechanism for superplasticity in composites is interface diffusion controlled grain boundary sliding

  13. Design of powder metallurgy titanium alloys and composites

    Liu, Y.; Chen, L.F.; Tang, H.P.; Liu, C.T.; Liu, B.; Huang, B.Y.

    2006-01-01

    Low cost and good performance are two major factors virtually important for Ti alloy development. In this paper, we have studied the effects of alloying elements, thermo-mechanical treatment and particle reinforcement on microstructures and mechanical properties of powder metallurgy (PM) Ti alloys and their composites. Our results indicate that low cost PM Ti alloys and their composites with attractive properties can be fabricated through a single compaction-sintering process, although secondary treatments are required for high performance applications. Three new PM Ti alloys and one TiC/Ti composite of high performance are developed, and new design principles are also proposed. For design of PM Ti alloys, addition of alloying elements has the beneficial effect of enhanced sintering and/or improved mechanical properties. For example, Fe element accelerates the sintering process, Mo and Al are good candidates for solution strengthening, and rare earth elements effectively increase the material ductility by scavenging oxygen from the Ti matrix. For the design of Ti-based composites, in situ formation of strengthening particles and solid solution hardening of the matrix both should be considered simultaneously for alloy development. Cr 3 C 2 is found to be a very suitable additive for processing particle reinforced Ti composites

  14. VIBROCASTING CRUCIBLES OF DIFFERENT COMPOSITION FOR FRYING INDUCTION MELTING ALLOYS

    V. V. Primachenko

    2012-01-01

    Full Text Available It is shown that PSC «UKRNIIO them. A.S.Berezhnogo  has developed technologies for a wide range of induction melting temperature alloys and started commercial production of crucibles of different composition.

  15. VIBROCASTING CRUCIBLES OF DIFFERENT COMPOSITION FOR FRYING INDUCTION MELTING ALLOYS

    V. V. Primachenko; V. V. Martynenko; I. G. Szulik; S. V. Chaplyanko; L. V. Gritsyuk; L. P. Tkachenko

    2012-01-01

    It is shown that PSC «UKRNIIO them. A.S.Berezhnogo  has developed technologies for a wide range of induction melting temperature alloys and started commercial production of crucibles of different composition.

  16. Epoxy resins and low melting point alloy composites

    Ł. Wierzbicki; J. Stabik

    2011-01-01

    Purpose: The goal of this work was to describe manufacturing process of polymer matrix composite materials reinforced with Wood’s alloy particles and to observe changes of structure.Design/methodology/approach: Polymer matrix composite materials reinforced with the Wood’s alloy particles fabricating method was developed during the investigations, making it possible to obtain materials with good mechanical, electrical and thermal properties . Microscopic examination of samples cross- sections ...

  17. PERSPECTIVES OF NANOPOWDERS APPLICATION FOR MANUFACTURING OF MODIFYING ALLOYING COMPOSITIONS

    A. Kalinichenko

    2015-01-01

    Full Text Available Application of nanomaterials for grain refining of metals and its allac is of great interest as it aimis achieveto higher physicalmechanical properties in finished parts. Analysis shows that to gain high effectiveness of nanoparticles it is important to provide proper input of these particles into alloying alloy. The aim of present research is study of initial nanoparticles structure on the base of titanium, boron, yttrium and carbon nanotubes as well as development of method to manufacture alloying alloys containing nanoparticles.Investigations of nanopowders phase compositions on the base of titanium, boron and yttrium have shown that active elements such as boron carbide, titanium carbide and nitride, yttrium oxide are base compounds of these nanopowders. Powder particles are formed by primary structural elements having mainly plate state (titanium and boron carbides and containing equiaxial inclusions with sizes of 5–200 nm. Chemical composition of specimens synthesized is uniform and contains 98.0 – 99.5% of main compound.Results of metal-protector and nanoparticles mixing have revealed that the increase of mixing duration from 2 to 6 hours assist to more uniform elements distribution through the pellet volume. Applying extrusion method specimens of alloying alloys have been produced and elements distribution in cross-section and longitudinal directions were determined.Analysis of research implemented has shown that distribution of active nanopowders in matrix is more uniform in extruded alloying alloys specimens compared to ones produced by methods of sintering or pressing of powder mixtures.

  18. MO-HF-C alloy composition

    Whelan, E.P.; Kalns, E.

    1987-01-01

    This patent describes, as an article of manufacture, a cast ingot of a molybdenum-hafnium-carbon alloy consisting essentially by weight of about 0.6% to about 1% Hf, about 0.045% to about 0.08% C, and the balance essentially molybdenum. The amount of Hf and C present are substantially stoichiometric with respect to HfC and within about +-15% of stoichiometry. The ingot is characterized in that it has a substantially less tendency to crack compared to alloys containing Hf in excess of about 1% by weight and carbon in excess of 0.08% by weight, without substantial diminution in strength properties of the alloy

  19. The aqueous corrosion behavior of technetium - Alloy and composite materials

    Jarvinen, G.; Kolman, D.; Taylor, C.; Goff, G.; Cisneros, M.; Mausolf, E.; Poineau, F.; Koury, D.; Czerwinski, K.

    2013-01-01

    Metal waste forms are under study as possible disposal forms for technetium and other fission products. The alloying of Tc is desirable to reduce the melting point of the Tc-containing metal waste form and potentially improve its corrosion resistance. Technetium-nickel composites were made by mixing the two metal powders and pressing the mixture to make a pellet. The as-pressed composite materials were compared to sintered composites and alloys of identical composition in electrochemical corrosion tests. As-pressed samples were not robust enough for fine polishing and only a limited number of corrosion tests were performed. Alloys and composites with 10 wt% Tc appear to be more corrosion resistant at open circuit than the individual components based on linear polarization resistance and polarization data. The addition of 10 wt% Tc to Ni appears beneficial at open circuit, but detrimental upon anodic polarization. Qualitatively, the polarizations of 10 wt% Tc alloys and composites appear like crude addition of Tc plus Ni. The 1 wt% Tc alloys behave like pure Ni, but some effect of Tc is seen upon polarization. Cathodic polarization of Tc by Ni appears feasible based on open circuit potential measurements, however, zero resistance ammetry and solution measurements are necessary to confirm cathodic protection

  20. The aqueous corrosion behavior of technetium - Alloy and composite materials

    Jarvinen, G.; Kolman, D.; Taylor, C.; Goff, G.; Cisneros, M. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Mausolf, E.; Poineau, F.; Koury, D.; Czerwinski, K. [Department of Chemistry, University of Nevada, Las Vegas, Las Vegas, NV 89154 (United States)

    2013-07-01

    Metal waste forms are under study as possible disposal forms for technetium and other fission products. The alloying of Tc is desirable to reduce the melting point of the Tc-containing metal waste form and potentially improve its corrosion resistance. Technetium-nickel composites were made by mixing the two metal powders and pressing the mixture to make a pellet. The as-pressed composite materials were compared to sintered composites and alloys of identical composition in electrochemical corrosion tests. As-pressed samples were not robust enough for fine polishing and only a limited number of corrosion tests were performed. Alloys and composites with 10 wt% Tc appear to be more corrosion resistant at open circuit than the individual components based on linear polarization resistance and polarization data. The addition of 10 wt% Tc to Ni appears beneficial at open circuit, but detrimental upon anodic polarization. Qualitatively, the polarizations of 10 wt% Tc alloys and composites appear like crude addition of Tc plus Ni. The 1 wt% Tc alloys behave like pure Ni, but some effect of Tc is seen upon polarization. Cathodic polarization of Tc by Ni appears feasible based on open circuit potential measurements, however, zero resistance ammetry and solution measurements are necessary to confirm cathodic protection.

  1. Indentation creep behaviors of amorphous Cu-based composite alloys

    Song, Defeng; Ma, Xiangdong; Qian, Linfang

    2018-04-01

    This work reports the indentation creep behaviors of two Si2Zr3/amorphous Cu-based composite alloys utilizing nanoindentation technique. By analysis with Kelvin model, the retardation spectra of alloys at different positions, detached and attached regions to the intermetallics, were deduced. For the indentation of detached regions to Si2Zr3 intermetallics in both alloys, very similarity in creep displacement can be observed and retardation spectra show a distinct disparity in the second retardation peak. For the indentation of detached regions, the second retardation spectra also display distinct disparity. At both positions, the retardation spectra suggest that Si elements may lead to the relatively dense structure in the amorphous matrix and to form excessive Si2Zr3 intermetallics which may deteriorate the plastic deformation of current Cu-based composite alloys.

  2. The effect of composition on volatility from a copper alloy

    McCarthy, K.A.; Smolik, G.R.; Wallace, R.S.

    1994-01-01

    During a Loss of Coolant Accident (LOCA) activated structural material can be mobilized through oxidation. Information on how much material is mobilized in an accident is necessary for performing safety assessments of fusion reactor designs. The Fusion Safety Program at the Idaho National Engineering Laboratory has an experimental program to measure mobilized mass as a function of temperature for various oxidizing environments. Materials studied have included beryllium (important because of its toxicity), copper alloys, a niobium alloy, PCA and HT-9 steel, tungsten (pure and an alloy), and a vanadium alloy. Some materials undergo a significant change in composition during irradiation. An example of this is copper (a candidate for the ITER first wall, divertor substrate, and various instrumentation probes and antennas), which can have as much as 1 wt% zinc due to transmutation. Additionally, as the design for ITER evolves, a slightly different copper alloy may be selected. Compositional changes may affect the extent that various elements are volatilized due to such mechanisms as diffusion through the alloy, and penetration and release from oxide layers formed on the material. To accurately calculate offsite doses for various irradiation scenarios, one must understand the effect of composition on volatility

  3. Fabrication Process and Reliability Evaluation of Shape Memory Alloy Composite

    Lee, Jin Kyung; Choi, Il Kook; Park, Young Chul; Lee, Kyu Chang; Lee, Joon Hyun

    2001-01-01

    Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy and A16061 were used as reinforcing material and mix, respectively. In this study, TiNi/A16061 shape memory alloy composite was made by using hot press method. However, the specimen fabricated by this method had the bonding problem at the boundary between TiNi fiber and Al matrix when the load was applied to it. A cold rolling was imposed to the specimen to improve the bonding effect. It was found that tensile strength of specimen subjected to cold rolling was more increased than that of specimen which did not underwent cold rolling. In addition, acoustic emission technique was used to quantify the microscopic damage behavior of cold rolled TiNi/A16061 shape memory alloy composite at high temperature

  4. Sputtering induced surface composition changes in copper-palladium alloys

    Sundararaman, M.; Sharma, S.K.; Kumar, L.; Krishnan, R.

    1981-01-01

    It has been observed that, in general, surface composition is different from bulk composition in multicomponent materials as a result of ion beam sputtering. This compositional difference arises from factors like preferential sputtering, radiation induced concentration gradients and the knock-in effect. In the present work, changes in the surface composition of copper-palladium alloys, brought about by argon ion sputtering, have been studied using Auger electron spectroscopy. Argon ion energy has been varied from 500 eV to 5 keV. Enrichment of palladium has been observed in the sputter-altered layer. The palladium enrichment at the surface has been found to be higher for 500 eV argon ion sputtering compared with argon ion sputtering at higher energies. Above 500 eV, the surface composition has been observed to remain the same irrespective of the sputter ion energy for each alloy composition. The bulk composition ratio of palladium to copper has been found to be linearly related to the sputter altered surface composition ratio of palladium to copper. These results are discussed on the basis of recent theories of alloy sputtering. (orig.)

  5. Magnesium, magnesium alloys, and magnesium composites

    Gupta, M; Sharon, Nai Mui Ling

    2011-01-01

    ... of science, characteristics, and applications. It emphasizes the properties of magnesium-based composites and the effects of different types of reinforcements, from micron length to nanometer scale, on the properties of the resulting composites...

  6. Advanced composite alloys for constructional parts of robots

    Issin, D. K.; Zholdubayeva, Zh D.; Neshina, Y. G.; Alkina, A. D.; Khuangan, N.; Rahimova, G. M.

    2018-05-01

    In recent years all over the world special attention has been paid to the development and implementation of nanostructured materials possessing unique properties and opening fascinating prospects for the development of technical progress in various fields of human activities. A special place can be given to the development of service robots, the market of which is actively developing. There is problem associated mainly with the lack of heat-strengthened alloys which consists in low thermal stability of the alloy properties under the conditions of elevated variable temperatures and loads. The article presents studies to assess the effect of composition, the amounts of refractory nanoscale particles and methods for their introduction into the melt on the structure and properties in nanostructured composite aluminum alloys. The powders of metals, alloys, as well as silicon carbide and aluminum oxide were used to produce the nanostructured powder composite materials. As a result of the research, NPCM compositions containing micro-size particles of transition metals that are carriers of nanosized reinforcing particles and initiators of the formation of an intermetallide of endogenous origin in a melt.

  7. Laser Surface Treatment and Modification of Aluminum Alloy Matrix Composites

    Abbass, Muna Khethier

    2018-02-01

    The present work aimed to study the laser surface treatment and modification of Al-4.0%Cu-1.0%Mg alloy matrix composite reinforced with 10%SiC particles produced by stir casting. The specimens of the base alloy and composite were irradiated with an Nd:YAG laser of 1000 mJ, 1064 nm and 3 Hz . Dry wear test using the pin-on -disc technique at different sliding times (5-30 min) at a constant applied load and sliding speed were performed before and after laser treatment. Micro hardness and wear resistance were increased for all samples after laser hardening treatment. The improvement of these properties is explained by microstructural homogenization and grain refinement of the laser treated surface. Modification and refinement of SiC particles and grain refinement in the microstructure of the aluminum alloy matrix (α-Al) were observed by optical and SEM micrographs. The highest increase in hardness was 21.4% and 26.2% for the base alloy and composite sample respectively.

  8. Tungsten wire-nickel base alloy composite development

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  9. Composition pathway in Fe–Cu–Ni alloy during coarsening

    Mukherjee, Rajdip; Nestler, Britta; Choudhury, Abhik

    2013-01-01

    In this work the microstructure evolution for a two phase Fe–Cu–Ni ternary alloy is studied in order to understand the kinetic composition paths during coarsening of precipitates. We have employed a quantitative phase-field model utilizing the CALPHAD database to simulate the temporal evolution of a multi-particle system in a two-dimensional domain. The paths for the far-field matrix and for precipitate average compositions obtained from simulation are found to be rectilinear. The trends are compared with the corresponding sharp interface theory, in the context of an additional degree of freedom for determining the interface compositions due to the Gibbs–Thomson effect in a ternary alloy. (paper)

  10. Composition pathway in Fe-Cu-Ni alloy during coarsening

    Mukherjee, Rajdip; Choudhury, Abhik; Nestler, Britta

    2013-10-01

    In this work the microstructure evolution for a two phase Fe-Cu-Ni ternary alloy is studied in order to understand the kinetic composition paths during coarsening of precipitates. We have employed a quantitative phase-field model utilizing the CALPHAD database to simulate the temporal evolution of a multi-particle system in a two-dimensional domain. The paths for the far-field matrix and for precipitate average compositions obtained from simulation are found to be rectilinear. The trends are compared with the corresponding sharp interface theory, in the context of an additional degree of freedom for determining the interface compositions due to the Gibbs-Thomson effect in a ternary alloy.

  11. Nucleation of dislocation loops during irradiation in binary FCC alloys with different alloy compositions

    Hashimoto, T.; Shigenaka, N.; Fuse, M.

    1992-01-01

    Dislocation loop nucleation is analyzed using a rate theory based model for face-centered cubic (fcc) binary alloys containing A- and B-atoms. In order to calculate the nucleation process in concentrated alloys, the model considers three types of interstitial dumbbells composed of A- and B-atoms, AA-, BB-, and AB-type dumbbells. Conversions between these interstitial dumbbells are newly introduced in the formulation in consideration of dumbbell configurations and movements. The model also includes reactions, such as point defect production by irradiation, mutual recombination of an interstitial and a vacancy, and dislocation loop nucleation and growth. Parameter values are chosen based on the atom size of the alloy component elements, and dislocation loop nucleation kinetics are investigated while varying alloy compositions. Two different types of kinetics are obtained in accordance with the dominant loop nucleus type. The migration energy difference of AA- and BB-type interstitial dumbbells is important in the determination of the dominant loop nucleus type. The present model predicts that the dislocation loop concentration decrease with increasing under sized atoms content, but defect production rate and temperature dependences of loop concentration are insensitive to alloy compositions. (author)

  12. Magnesium, magnesium alloys, and magnesium composites

    Gupta, M; Sharon, Nai Mui Ling

    2011-01-01

    "Properties of Magnesium Composites for Material Scientists, Engineers and Selectors is the first book-length reference to provide an insight into current and future magnesium-based materials in terms...

  13. Preparation technology of 103Pd-110Agm composite alloy membranes

    Liu Zhuo; Chen Daming; Jin Xiaohai; Li Zhongyong; Guo Feihu; Qin Hongbin

    2012-01-01

    The preparation of 103 Pd- 110 Ag m alloy membranes was the basis for the production of 103 Pd- 125 I composite sources. Taking 103 Pd and 110 Ag m as trace elements, the method of non-electrolytical plating was chosen to prepare the alloy membrane. A γ-detector and electron microscope (SEM) were used for quantitative and qualitative analysis, respectively. The pre-treatment of the support before the preparation of Palladium-silver composite membranes was discussed in detail. It was found that when the concentration of PdCl 2 was between 0.5 and 2.0 mmol/L the result was good. The effects of various factors were investigated, including the proportion of Pd and Ag, the concentrations of the total metal, ammonium hydroxide hydrazine and ethylenediaminetetraacetic acid, temperature, the time, and the rotation speed. By improving the reaction conditions the alloy membrane with metallic luster was obtained. Besides, the presence of Pd and Ag was observed in the alloy membranes by qualitative analysis. (authors)

  14. Cermet anode compositions with high content alloy phase

    Marschman, Steven C.; Davis, Norman C.

    1989-01-01

    Cermet electrode compositions comprising NiO-NiFe.sub.2 O.sub.4 -Cu-Ni, and methods for making, are disclosed. Addition of nickel metal prior to formation and densification of a base mixture into the cermet allows for an increase in the total amount of copper and nickel that can be contained in the NiO-NiFe.sub.2 O.sub.4 oxide system. Nickel is present in a base mixture weight concentration of from 0.1% to 10%. Copper is present in the alloy phase in a weight concentration of from 10% to 30% of the densified composition. Such cermet electrodes can be formed to have electrical conductivities well in excess of 100 ohm.sup.-1 cm.sup.-1. Other alloy and oxide system cermets having high content metal phases are also expected to be manufacturable in accordance with the invention.

  15. Features of solid solutions composition in magnesium with yttrium alloys

    Drits, M.E.; Rokhlin, L.L.; Tarytina, I.E.

    1983-01-01

    Additional data on features of yttrium solid solutions composition in magnesium in the course of their decomposition investigation in the case of aging are obtianed. The investigation has been carried out on the base of a binary magnesium-yttrium alloy the composition of which has been close to maximum solubility (at eutectic temperature) and magnesium-yttrium alloys additionally doped with zinc. It is shown that higher yttrium solubility in solid magnesium than it has been expected, issueing from the difference in atomic radii of these metals indicates electron yttrium-magnesium atoms interaction. In oversaturated magnesium-yttrium solid solutions at earlier decomposition stages Mg 3 Cd type ordering is observed. At aging temperatures up to 250 deg C and long exposures corresponding to highest strengthening in oversaturated magnesium yttrium solid solutions a rhombic crystal lattice phase with three symmetric orientations is formed

  16. Insight of magnesium alloys and composites for orthopedic implant applications – a review

    R Radha

    2017-09-01

    Full Text Available Magnesium (Mg and its alloys have been widely researched for orthopedic applications recently. Mg alloys have stupendous advantages over the commercially available stainless steel, Co-Cr-Ni alloy and titanium implants. Till date, extensive mechanical, in-vitro and in-vivo studies have been done to improve the biomedical performance of Mg alloys through alloying, processing conditions, surface modification etc. This review comprehensively describes the strategies for improving the mechanical and degradation performance of Mg alloys through properly tailoring the composition of alloying elements, reinforcements and processing techniques. It also highlights the status and progress of research in to (i the selection of nutrient elements for alloying, reinforcement and its effects (ii type of Mg alloy system (binary, ternary and quaternary and composites (iii grain refinement for strengthening through severe plastic deformation techniques. Furthermore it also emphasizes on the importance of Mg composites with regard to hard tissue applications.

  17. Influence of pH and bath composition on properties of Ni–Fe alloy ...

    Magnetic films have attracted much attention due to their potential applications in ... alloy are used for recording, memory and storage devices. (Romankiw et al 1970; ... Fe–Ni alloys are seriously affected by their compositions and structures ...

  18. Preparation and characterization of aluminum based alloy - mica composites

    Rashid, M.A.; Shamim, A.

    1999-01-01

    In this work, six pallets each of 2.0 cm dia and 0.5 cm thickness were prepared by powder metallurgy; half of them also contained 1% mica-powder to form a composite. Inclusion of mica resulted in a decreased density and an increased porosity of the sample. Brinell hardness was found to be 21% less for the composite than for the pure alloy. Micro-graphs of different areas of the sample show uniform distribution of mica particles and avoids around them. (author)

  19. Systematic corrosion investigation of various Cu-Sn alloys electrodeposited on mild steel in acidic solution: Dependence of alloy composition

    Suerme, Yavuz, E-mail: ysurme@nigde.edu.t [Department of Chemistry, Faculty of Science and Art, Nigde University, 51200 Nigde (Turkey); Guerten, A. Ali [Department of Chemistry, Faculty of Science and Art, Osmaniye Korkut Ata University, 80000 Osmaniye (Turkey); Bayol, Emel; Ersoy, Ersay [Department of Chemistry, Faculty of Science and Art, Nigde University, 51200 Nigde (Turkey)

    2009-10-19

    Copper-tin alloy films were galvanostatically electrodeposited on the mild steel (MS) by combining the different amount of Cu and Sn electrolytes at a constant temperature (55 deg. C) and pH (3.5). Alloy films were characterized by using the energy dispersive X-ray analysis (EDX), scanning electron microscopy (SEM), X-ray diffraction (XRD) and micrographing techniques. Corrosion behaviours were evaluated with electrochemical impedance spectrometry (EIS) and electrochemical polarization measurements. Time gradient of electrolysis process was adjusted to obtain same thickness of investigated alloys on MS. The systematic corrosion investigation of various Cu{sub x}-Sn{sub 100-x} (x = 0-100) alloy depositions on MS substrate were carried out in 0.1 M sulphuric acid medium. Results indicate that the corrosion resistance of the alloy coatings depended on the alloy composition, and the corrosion resistance increased at Cu-Sn alloy deposits in proportion to Sn ratio.

  20. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    Xu Jiang; Tao Jie; Jiang Shuyun; Xu Zhong

    2008-01-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 deg. C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2 O 3 , MoO 3 , SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer

  1. Electrochemical process for the manufacturing of titanium alloy matrix composites

    V. Soare

    2009-07-01

    Full Text Available The paper presents a new method for precursors’ synthesis of titanium alloys matrix composites through an electrochemical process in molten calcium chloride. The cathode of the cell was made from metallic oxides powders and reinforcement ceramic particles, which were pressed and sintered into disk form and the anode from graphite. The process occurred at 850 °C, in two stages, at 2,7 / 3,2 V: the ionization of the oxygen in oxides and the reduction with calcium formed by electrolysis of calcium oxide fed in the electrolyte. The obtained composite precursors, in a form of metallic sponge, were consolidated by pressing and sintering. Chemical and structural analyses on composites samples were performed.

  2. Appearance of anodised aluminium: Effect of alloy composition and prior surface finish

    Aggerbeck, Martin; Canulescu, Stela; Dirscherl, Kai

    2014-01-01

    Effect of alloy composition and prior surface finish on the optical appearance of the anodised layer on aluminium alloys was investigated. Four commercial alloys namely AA1050, Peraluman 706, AA5754, and AA6082 were used for the investigation. Microstructure and surface morphology of the substrat...

  3. The Influence of Alloy Composition on the Hot Tear Susceptibility of the Al-Zn-Mg-Cu Alloy System

    Kim, Jee-Hun; Jo, Jae-Sub; Sim, Woo-Jeong; Im, Hang-Joon

    2012-01-01

    Hot tearing was the most significant casting defect when the castability evaluation of the Al- Zn-Mg-Cu alloy system was conducted. It was related to the solidification range of the alloy. Therefore, the hot tear susceptibility of the AA7075 alloy, whose solidification range is the widest, was evaluated. The hot tear susceptibility was evaluated by using a mold for a hot tearing test designed to create the condition for the occurrence of hot tear in 8 steps. According to the tearing location and shape, a hot tear susceptibility index (HTS) score was measured. The solidification range of each alloy and hot tear susceptibility was compared and thereafter the microstructure of a near tear defect was observed. As a result, the HTS of the AA7075 alloy was found to be 67. Also, the HTS in relation to a change in Zn, Mg, Cu composition showed a difference of about 6-11% compared to the AA7075 alloy.

  4. luminium alloy - rice husk ash composites production and analysis

    Abdullahi Mohammed USMAN

    2014-11-01

    Full Text Available This study was carried out to produce and analyse the properties of Aluminium Alloy-Rice Husk Ash composites. Rice husk ash (RHA with high silica content of up to 97.095% was used for the study with the RHA varied from 0vol% – 30vol% at intervals of 5vol% in the aluminium alloy as reinforcement. The density and some mechanical properties of the composites including tensile strength, impact strength, hardness and fatigue strength were investigated. The results showed that the density of the composite decreases with the percentage increase of reinforcement from 2840.242 kgm-3 for the control sample to 2402.899 kgm-3 for 30vol% RHA. The Ultimate Tensile Strength (UTS varies from 164.374 MNm-2 at 0% RHA to 176.837 MNm-2 with maximum value at 10% RHA, impact strength values varies from 84.020kJm-2 at 0% RHA to 155.244 kJm-2 with maximum value at 10% RHA, hardness value varies from 70.467 RHV at 0% RHA to 109.367 RHV with maximum value at 25% RHA and fatigue strength varies from 0.224x106 cycles to 2.582x106 cycles with maximum cycle at 20% RHA. The results of analysis of variance showed that there are significant differences among the means of each property of the composites at different levels of replacement of the ash addition (P<0.05. It was concluded that the produced composites could be used to make engineering components such as automobile body parts, piston and block engine etc.

  5. Characterization of B4C-composite-reinforced aluminum alloy composites

    Singh, Ram; Rai, R. N.

    2018-04-01

    Dry sliding wear tests conducted on Pin-on-disk wear test machine. The rotational speed of disc is ranging from (400-600rpm) and under loads ranging from (30-70 N) the contact time between the disc and pin is constant for each pin specimen of composites is 15 minute. In all manufacturing industries the uses of composite materials has been increasing globally, In the present study, an aluminum 5083 alloy is used as the matrix and 5% of weight percentage of Boron Carbide (B4C) as the reinforcing material. The composite is produced using stir casting technique. This is cost effective method. The aluminum 5083 matrix can be strengthened by reinforcing with hard ceramic particles like silicon carbide and boron carbide. In this experiment, aluminum 5083 alloy is selected as one of main material for making parts of the ship it has good mechanical properties, good corrosion resistance and it is can welded very easily and does have good strength. The samples are tested for hardness and tensile strength. The mechanical properties like Hardness can be increased by reinforcing aluminum 5083alloy 5% boron carbide (B4C) particles and tensile strength. Finally the Scanning Electron Microscope (SEM) analysis and EDS is done, which helps to study topography of composites and it produces images of a sample by scanning it with a focused beam of electrons and the presence of composition found in the matrix.

  6. The use of Nb in rapid solidified Al alloys and composites

    Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

    2014-12-05

    Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

  7. Refractory metal alloys and composites for space power systems

    Stephens, J.R.; Petrasek, D.W.; Titran, R.H.

    1994-01-01

    Space power requirements for future NASA and other United States missions will range from a few kilowatts to megawatts of electricity. Maximum efficiency is a key goal of any power system in order to minimize weight and size so that the space shuttle may be used a minimum number of times to put the power supply into orbit. Nuclear power has been identified as the primary power source to meet these high levels of electrical demand. One method to achieve maximum efficiency is to operate the power supply, energy conversion system, and related components at relatively high temperatures. NASA Lewis Research Center has undertaken a research program on advanced technology of refractory metal alloys and composites that will provide base line information for space power systems in the 1900's and the 21st century. Basic research on the tensile and creep properties of fibers, matrices, and composites will be discussed

  8. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  9. Alloy composition dependence of formation of porous Ni prepared by rapid solidification and chemical dealloying

    Qi Zhen [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Zhang Zhonghua [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)], E-mail: zh_zhang@sdu.edu.cn; Jia Haoling [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Qu Yingjie [Shandong Labor Occupational Technology College, Jingshi Road 388, Jinan 250022 (China); Liu Guodong; Bian Xiufang [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)

    2009-03-20

    In this paper, the effect of alloy composition on the formation of porous Ni catalysts prepared by chemical dealloying of rapidly solidified Al-Ni alloys has been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and N{sub 2} adsorption experiments. The experimental results show that rapid solidification and alloy composition have a significant effect on the phase constituent and microstructure of Al-Ni alloys. The melt spun Al-20 at.% Ni alloy consists of {alpha}-Al, NiAl{sub 3} and Ni{sub 2}Al{sub 3}, while the melt spun Al-25 and 31.5 at.% Ni alloys comprise NiAl{sub 3} and Ni{sub 2}Al{sub 3}. Moreover, the formation and microstructure of the porous Ni catalysts are dependent upon the composition of the melt spun Al-Ni alloys. The morphology and size of Ni particles in the Ni catalysts inherit from those of grains in the melt spun Al-Ni alloys. Rapid solidification can extend the alloy composition of Al-Ni alloys suitable for preparation of the Ni catalysts, and obviously accelerate the dealloying process of the Al-Ni alloys.

  10. Laser Cladding of Composite Bioceramic Coatings on Titanium Alloy

    Xu, Xiang; Han, Jiege; Wang, Chunming; Huang, Anguo

    2016-02-01

    In this study, silicon nitride (Si3N4) and calcium phosphate tribasic (TCP) composite bioceramic coatings were fabricated on a Ti6Al4V (TC4) alloy using Nd:YAG pulsed laser, CO2 CW laser, and Semiconductor CW laser. The surface morphology, cross-sectional microstructure, mechanical properties, and biological behavior were carefully investigated. These investigations were conducted employing scanning electron microscope, energy-dispersive x-ray spectroscopy, and other methodologies. The results showed that both Si3N4 and Si3N4/TCP composite coatings were able to form a compact bonding interface between the coating and the substrate by using appropriate laser parameters. The coating layers were dense, demonstrating a good surface appearance. The bioceramic coatings produced by laser cladding have good mechanical properties. Compared with that of the bulk material, microhardness of composite ceramic coatings on the surface significantly increased. In addition, good biological activity could be obtained by adding TCP into the composite coating.

  11. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg) alloys

    M. Kaczorowski; A. Krzyńska

    2007-01-01

    The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg) type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening ...

  12. Ductile alloy and process for preparing composite superconducting wire

    Verhoeven, J.D.; Finnemore, D.K.; Gibson, E.D.; Ostenson, J.E.

    An alloy for the commercial production of ductile superconducting wire is prepared by melting together copper and at least 15 weight percent niobium under non-oxygen-contaminating conditions, and rapidly cooling the melt to form a ductile composite consisting of discrete, randomly distributed and oriented dendritic-shaped particles of niobium in a copper matrix. As the wire is worked, the dendritic particles are realigned parallel to the longitudinal axis and when drawn form a plurality of very fine ductile superconductors in a ductile copper matrix. The drawn wire may be tin coated and wound into magnets or the like before diffusing the tin into the wire to react with the niobium. Impurities such as aluminum or gallium may be added to improve upper critical field characteristics.

  13. Physical and chemical grounds of electrolytic fabrication of aluminium-strontium alloying composition

    Lysenko, A.P.

    1998-01-01

    It was revealed via study of literature sources that usage of alloying composition of strontium (not of sodium) is more expedient in modification of silumin-type alloys. In this case modification effect is keeping during long holdings and in repeated meltings. Electrolytic decomposition of strontium chloride with usage of liquid aluminium cathode is the most simple and cheap method for fabrication of alloying composition. The operation scheme for production of Al-Sr alloy was proposed in this work on the base of thermodynamic analysis

  14. Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

    Wu Shenqing

    2010-11-01

    Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

  15. A study on the composition optimization and mechanical properties of Al-Mg-Si cast alloys

    Zhang, X.H.; Su, G.C.; Han, Y.Y.; Ai, X.H.; Yan, W.L.

    2010-01-01

    The mechanical properties of Al-Mg-Si cast alloys with different chemical compositions were investigated using an orthogonal test method. The optimized chemical compositions of Al alloy are given in wt% as follows: 7.0%Si-0.35%Mg-2.0%Cu-0.2%Mn-0.2%Ni-0.1%V-0.8%RE-89.35%Al. The optimized Al-Mg-Si alloy with metal mold casting had excellent mechanical properties. The softening resistance of the optimized alloy was better than that of ZL101 at elevated temperatures. The scanning electron microscopy fractographs of the tensile samples of ZL101 and optimized Al alloy at different magnifications revealed that all the specimens were fractured in a ductile manner, consisting of well-developed dimples over the entire surface. The alloys failed in a mixed-mode fracture, comprised predominantly of transgranular shears and a small amount of quasi-cleavages.

  16. FORMATION REGULARITIES OF PHASE COMPOSITION, STRUCTURE AND PROPERTIES DURING MECHANICAL ALLOYING OF BINARY ALUMINUM COMPOSITES

    F. G. Lovshenko

    2015-01-01

    Full Text Available The paper presents investigation results pertaining to  ascertainment of formation regularities of phase composition and structure during mechanical alloying of binary aluminium composites/substances. The invetigations have been executed while applying a wide range of methods, devices and equipment used in modern material science. The obtained data complement each other. It has been established that presence of oxide and hydro-oxide films on aluminium powder  and introduction of surface-active substance in the composite have significant effect on mechanically and thermally activated phase transformations and properties of semi-finished products.  Higher fatty acids have been used as a surface active substance.The mechanism of mechanically activated solid solution formation has been identified. Its essence is  a formation of  specific quasi-solutions at the initial stage of processing. Mechanical and chemical interaction between components during formation of other phases has taken place along with dissolution  in aluminium while processing powder composites. Granule basis is formed according to the dynamic recrystallization mechanism and possess submicrocrystal structural type with the granule dimension basis less than 100 nm and the grains are divided in block size of not more than 20 nm with oxide inclusions of 10–20 nm size.All the compounds  with the addition of  surface-active substances including aluminium powder without alloying elements obtained by processing in mechanic reactor are disperse hardened. In some cases disperse hardening is accompanied by dispersive and solid solution hardnening process. Complex hardening predetermines a high temperature of recrystallization in mechanically alloyed compounds,  its value exceeds 400 °C.

  17. Experimental Studies on SiC and Rice Husk Ash Reinforced Al Alloy Composite

    Shivaprakash Y. M.

    2018-01-01

    Full Text Available In this research work Aluminium alloy with Cu (4.5% as the major alloying element is used as the matrix in which SiC and Rice Husk Ash (RHA are dispersed to develop a hybrid composite. The dispersion is done by the motorized stir casting arrangement. The composite is fabricated by varying the proportions of the reinforcements in the base alloy. The composite specimens were tested for density changes, hardness and the wear. The microstructure images showed a uniform dispersion of the reinforcements in the matrix and this resulted in higher strength to weight ratio. The increase in strength of the composite is probably attributed to the increase in the dislocation density. Also, the abrasive wear resistance of the produced composite is found to be superior as compared to the matrix alloy because of the hard-ceramic particles in the reinforcements.

  18. Influence of Composition on the Environmental Impact of a Cast Aluminum Alloy

    Patricia Gómez

    2016-05-01

    Full Text Available The influence of alloy composition on the environmental impact of the production of six aluminum casting alloys (Al Si12Cu1(Fe, Al Si5Mg, Al Si9Cu3Zn3Fe, Al Si10Mg(Fe, Al Si9Cu3(Fe(Zn and Al Si9 has been analyzed. In order to perform a more precise environmental impact calculation, Life Cycle Assessment (LCA with ReCiPe Endpoint methodology has been used, with the EcoInvent v3 AlMg3 aluminum alloy dataset as a reference. This dataset has been updated with the material composition ranges of the mentioned alloys. The balanced, maximum and minimum environmental impact values have been obtained. In general, the overall impact of the studied aluminum alloys varies from 5.98 × 10−1 pts to 1.09 pts per kg, depending on the alloy composition. In the analysis of maximum and minimum environmental impact, the alloy that has the highest uncertainty is AlSi9Cu3(Fe(Zn, with a range of ±9%. The elements that contribute the most to increase its impact are Copper and Tin. The environmental impact of a specific case, an LED luminaire housing made out of an Al Si12Cu1(Fe cast alloy, has been studied, showing the importance of considering the composition. Significant differences with the standard datasets that are currently available in EcoInvent v3 have been found.

  19. Influence of Composition on the Environmental Impact of a Cast Aluminum Alloy.

    Gómez, Patricia; Elduque, Daniel; Sarasa, Judith; Pina, Carmelo; Javierre, Carlos

    2016-05-25

    The influence of alloy composition on the environmental impact of the production of six aluminum casting alloys (Al Si12Cu1(Fe), Al Si5Mg, Al Si9Cu3Zn3Fe, Al Si10Mg(Fe), Al Si9Cu3(Fe)(Zn) and Al Si9) has been analyzed. In order to perform a more precise environmental impact calculation, Life Cycle Assessment (LCA) with ReCiPe Endpoint methodology has been used, with the EcoInvent v3 AlMg3 aluminum alloy dataset as a reference. This dataset has been updated with the material composition ranges of the mentioned alloys. The balanced, maximum and minimum environmental impact values have been obtained. In general, the overall impact of the studied aluminum alloys varies from 5.98 × 10 -1 pts to 1.09 pts per kg, depending on the alloy composition. In the analysis of maximum and minimum environmental impact, the alloy that has the highest uncertainty is AlSi9Cu3(Fe)(Zn), with a range of ±9%. The elements that contribute the most to increase its impact are Copper and Tin. The environmental impact of a specific case, an LED luminaire housing made out of an Al Si12Cu1(Fe) cast alloy, has been studied, showing the importance of considering the composition. Significant differences with the standard datasets that are currently available in EcoInvent v3 have been found.

  20. A Study of Phase Composition and Structure of Alloys of the Al - Mg - Si - Fe System

    Mailybaeva, A. D.; Zolotorevskii, V. S.; Smagulov, D. U.; Islamkulov, K. M.

    2017-03-01

    The Thermo-Calc software is used to compute the phase transformations occurring during cooling of alloys. Polythermal and isothermal sections of the phase diagram of the Al - Mg - Si - Fe system are plotted. The phase composition and the structure of aluminum alloys in cast condition and after a heat treatment are studied experimentally.

  1. In-situ reactions in hybrid aluminum alloy composites during incorporating silica sand in aluminum alloy melts

    Benjamin F. Schultz

    2016-07-01

    Full Text Available In order to gain a better understanding of the reactions and strengthening behavior in cast aluminum alloy/silica composites synthesized by stir mixing, experiments were conducted to incorporate low cost foundry silica sand into aluminum composites with the use of Mg as a wetting agent. SEM and XRD results show the conversion of SiO2 to MgAl2O4 and some Al2O3 with an accompanying increase in matrix Si content. A three-stage reaction mechanism proposed to account for these changes indicates that properties can be controlled by controlling the base Alloy/SiO2/Mg chemistry and reaction times. Experimental data on changes of composite density with increasing reaction time and SiO2 content support the three-stage reaction model. The change in mechanical properties with composition and time is also described.

  2. Effect of Iron Impurity on the Phase Composition, Structure and Properties of Magnesium Alloys Containing Manganese and Aluminum

    Volkova, E. F.

    2017-07-01

    Results of a study of the interaction between iron impurity and manganese and aluminum alloying elements during formation of phase composition in alloys of the Mg - Mn, Mg - Al, Mg - Al - Mn, and Mg - Al - Zn - Mn systems are presented. It is proved that this interaction results in introduction of Fe into the intermetallic phase. The phase compositions of model magnesium alloys and commercial alloys MA2-1 and MA5 are studied. It is shown that both manganese and aluminum may bind the iron impurity into phases. Composite Fe-containing intermetallic phases of different compositions influence differently the corrosion resistance of magnesium alloys.

  3. Effect of composition on the superplasticity of aluminium scandium alloys

    Bradley, E.L. III; Morris, J.W. Jr.

    1992-01-01

    Several aluminum alloys have been shown to exhibit superplasticty in the as-rolled condition. Previous work has shown that aluminum-scandium alloys also exhibit this behavior, but only with the addition of ternary alloying elements such as lithium and magnesium. These additions raised the strain-rate sensitivity of these alloys to 0.4-0.5 for selected strain rates at temperatures above 400 degrees C. A systematic study was undertaken of five Al-Sc alloys with varying lithium and magnesium concentrations in order to fully characterize the high temperature deformation mechanism. Specimens were deformed at a constant strain rate to predetermined true strains for textural and microstructural characterization. In this paper work is presented that will elucidate the effect of these different ternary additives on the superplastic deformation mechanism in these alloys

  4. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg alloys

    M. Kaczorowski

    2007-04-01

    Full Text Available The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening heat treatment. The age hardened specimens were evaluated using tensile test, hardness measurements and impact test. Moreover, the structure investigation were carried out using either conventional light Metallography and scanning (SEM and transmission (TEM electron microscopy. The two last methods were used for fractography observations and precipitation process observations respectively. It was concluded that the changes in chemical composition which can reach even 2,5wt.% cause essential differences of the structure and mechanical properties of the alloys. As followed from quantitative evaluation and as could be predicted theoretically, copper and silicon mostly influenced the mechanical properties of AlSi5Cu3(Mg type cast alloys. Moreover it was showed that the total concentration of alloying elements accelerated and intensifies the process of decomposition of supersaturated solid solution. The increase of Cu and Mg concentration increased the density of precipitates. It increases of strength properties of the alloys which are accompanied with decreasing in ductility.

  5. Mechanical properties of Fe-Mn-Cu-Al alloy systems and optimization of their composition

    Tkachenko, I.F.; Baranov, A.A.

    1981-01-01

    Studied is the separate and combined effect of Cu and Al on mechanical properties of the Fe-Mn-Al-Cu system alloys using a simplex- lattice method of experiment planning. Heat treated specimens in the form of plates have been subjected to mechanical tests. It is shown that mechanical properties of studied alloys change sufficiently in the result of tempering in heterogeneous (α+γ) region. Studied alloys have the most favourable conbination of characteristics of strength, plasticity and impact strength after tempering at 630 deg C during 2 hours. Diagrams are obtained which characterizes dependence of mechanical properties of alloys on their composition. They permit to select optimum compositions of alloys with the necessary combination of strength, plasticity and impact strength [ru

  6. Size and composition tunable Ag-Au alloy nanoparticles by replacement reactions

    Zhang Qingbo; Lee, J Y; Yang Jun; Boothroyd, Chris; Zhang Jixuan

    2007-01-01

    Ag-Au alloy nanoparticles with tunable size and composition were prepared by a replacement reaction between Ag nanoparticles and HAuCl 4 at elevated temperatures. The formation of homogeneous alloy nanoparticles was confirmed by selected-area energy-dispersive x-ray spectroscopy (SAEDX), UV-visible absorption spectroscopy, high resolution transmission electron microscopy (HRTEM) and electron diffraction. This method leverages upon the rapid interdiffusion of Ag and Au atoms in the reduced dimension of a nanoparticle, elevated temperatures and the large number of vacancy defects created in the replacement reaction. This method of preparation has several notable advantages: (1) independent tuning of the size and composition of alloy nanoparticles; (2) production of alloy nanoparticles in high concentrations; (3) general utility in the synthesis of alloy nanoparticles that cannot be obtained by the co-reduction method

  7. Searching for Next Single-Phase High-Entropy Alloy Compositions

    David E. Alman

    2013-10-01

    Full Text Available There has been considerable technological interest in high-entropy alloys (HEAs since the initial publications on the topic appeared in 2004. However, only several of the alloys investigated are truly single-phase solid solution compositions. These include the FCC alloys CoCrFeNi and CoCrFeMnNi based on 3d transition metals elements and BCC alloys NbMoTaW, NbMoTaVW, and HfNbTaTiZr based on refractory metals. The search for new single-phase HEAs compositions has been hindered by a lack of an effective scientific strategy for alloy design. This report shows that the chemical interactions and atomic diffusivities predicted from ab initio molecular dynamics simulations which are closely related to primary crystallization during solidification can be used to assist in identifying single phase high-entropy solid solution compositions. Further, combining these simulations with phase diagram calculations via the CALPHAD method and inspection of existing phase diagrams is an effective strategy to accelerate the discovery of new single-phase HEAs. This methodology was used to predict new single-phase HEA compositions. These are FCC alloys comprised of CoFeMnNi, CuNiPdPt and CuNiPdPtRh, and HCP alloys of CoOsReRu.

  8. The mechanical properties of magnesium matrix composites reinforced with 10 wt.% W14Al86 alloy particles

    Tang, H.G.; Ma, X.F.; Zhao, W.; Cai, S.G.; Zhao, B.; Qiao, Z.H.

    2007-01-01

    The Mg-based metal matrix composite reinforced by 10 wt.% W 14 Al 86 alloy particles has been prepared by mechanical alloying and press-forming process. X-ray diffraction studies confirm the formation of the composite. Microstructure characterization of the samples reveals the uniform distribution of fine W 14 Al 86 alloy. Mechanical properties characterization revealed that the reinforcement of W 14 Al 86 alloy lead to a significant increase in hardness and tensile strength of Mg and AZ91

  9. Matrix composition effects on the tensile properties of tungsten-molybdenum heavy alloys

    Bose, A.; German, R.N.

    1990-01-01

    Tungsten-base heavy alloys are liquid-phase sintered from mixed tungsten, nickel, and iron powders. The sintered product is a composite consisting of interlaced tungsten and solidified matrix (W-Ni-Fe) phases. These alloys are most useful in applications requiring high density, strength, and toughness. The design of improved tungsten heavy alloys has been the subject of several research investigations. Much success has taken place through improved processing, but parallel compositional studies have resulted in new microstructure-property combinations. As part of these investigations, the Ni/Fe ratio has been varied, with the general conclusion that optimal strength and ductility occur with a ratio between 2 and 4. Brittle intermetallic phases can form outside of this composition range. Historically, a 7/3 Ni/Fe ratio has been selected for processing studies. Recently, others reported higher ductilities and impact energies for 90 and 93 pct W heavy alloys with the 8/2 Ni/Fe ratio. Alternatively, these alloys can be strengthened by both solid solution and grain size refinement through incorporation of molybdenum, tantalum, or rhenium. These additions are soluble in both the tungsten and matrix phases and retard solution-reprecipitation during liquid phase sintering. In this study, the alloy composition was varied in the nickel/iron ratio and molybdenum was partially substituted for tungsten. The sintered tensile properties are assessed vs these compositional variations

  10. Combinatorial Strategies for Synthesis and Characterization of Alloy Microstructures over Large Compositional Ranges.

    Li, Yanglin; Jensen, Katharine E; Liu, Yanhui; Liu, Jingbei; Gong, Pan; Scanley, B Ellen; Broadbridge, Christine C; Schroers, Jan

    2016-10-10

    The exploration of new alloys with desirable properties has been a long-standing challenge in materials science because of the complex relationship between composition and microstructure. In this Research Article, we demonstrate a combinatorial strategy for the exploration of composition dependence of microstructure. This strategy is comprised of alloy library synthesis followed by high-throughput microstructure characterization. As an example, we synthesized a ternary Au-Cu-Si composition library containing over 1000 individual alloys using combinatorial sputtering. We subsequently melted and resolidified the entire library at controlled cooling rates. We used scanning optical microscopy and X-ray diffraction mapping to explore trends in phase formation and microstructural length scale with composition across the library. The integration of combinatorial synthesis with parallelizable analysis methods provides a efficient method for examining vast compositional ranges. The availability of microstructures from this vast composition space not only facilitates design of new alloys by controlling effects of composition on phase selection, phase sequence, length scale, and overall morphology, but also will be instrumental in understanding the complex process of microstructure formation in alloys.

  11. Size-confined fixed-composition and composition-dependent engineered band gap alloying induces different internal structures in L-cysteine-capped alloyed quaternary CdZnTeS quantum dots

    Adegoke, Oluwasesan; Park, Enoch Y.

    2016-06-01

    The development of alloyed quantum dot (QD) nanocrystals with attractive optical properties for a wide array of chemical and biological applications is a growing research field. In this work, size-tunable engineered band gap composition-dependent alloying and fixed-composition alloying were employed to fabricate new L-cysteine-capped alloyed quaternary CdZnTeS QDs exhibiting different internal structures. Lattice parameters simulated based on powder X-ray diffraction (PXRD) revealed the internal structure of the composition-dependent alloyed CdxZnyTeS QDs to have a gradient nature, whereas the fixed-composition alloyed QDs exhibited a homogenous internal structure. Transmission electron microscopy (TEM) and dynamic light scattering (DLS) analysis confirmed the size-confined nature and monodispersity of the alloyed nanocrystals. The zeta potential values were within the accepted range of colloidal stability. Circular dichroism (CD) analysis showed that the surface-capped L-cysteine ligand induced electronic and conformational chiroptical changes in the alloyed nanocrystals. The photoluminescence (PL) quantum yield (QY) values of the gradient alloyed QDs were 27-61%, whereas for the homogenous alloyed QDs, the PL QY values were spectacularly high (72-93%). Our work demonstrates that engineered fixed alloying produces homogenous QD nanocrystals with higher PL QY than composition-dependent alloying.

  12. Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

    Latif Kesemen

    2015-01-01

    Full Text Available Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

  13. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    Robinson, J.S., E-mail: jeremy.robinson@ul.ie [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick (Ireland); Redington, W. [Materials and Surface Science Institute, University of Limerick (Ireland)

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  14. Thermodynamic assessment and the composition prediction of amorphous alloy in the Fe–B–Er alloy system

    Wang, S.L.; Han, J.J.; Wang, C.P.; Kou, S.Z.; Liu, X.J.

    2012-01-01

    Highlights: ► The thermodynamic parameters of each phase in the Fe–Er and B–Er binary systems were obtained. ► An agreement between the calculated results and experimental data was obtained in each binary system. ► The liquidus surface of Fe–B–Er system has been calculated by means of CALPHAD. ► The investigation of GFA in Fe-rich alloys in the context of Fe–B–Er liquidus surface proves the significance of calculated phase diagram in the composition design of Fe-based metallic glass. - Abstract: The phase diagrams and thermodynamic properties in the Fe–Er and B–Er binary systems have been assessed by using the CALPHAD (Calculation of Phase Diagrams) method on the basis of the experimental data including the thermodynamic properties and phase equilibria. The thermodynamic parameters of each phase in the Fe–Er and B–Er binary systems were obtained, and an agreement between the calculated results and experimental data was obtained in each binary system. The isothermal sections at different temperatures and liquidus surface in the Fe–B–Er system have been calculated based on the binary thermodynamic data assessed in the present work. In addition, by considering that the glass formation composition of amorphous alloy is closely relative to the eutectic point in corresponding phase diagram, the investigation of glass-forming ability (GFA) in Fe-rich alloys in the Fe–B–Er liquidus surface has also been implemented in this work. The experimental result indicates that the GFA of a certain alloy is intimately relative to its location in the phase diagram, which proves that the phase diagram is an efficient tool for the composition design of Fe-based amorphous alloy.

  15. Bombardment-induced compositional change with alloys, oxides, and oxysalts. 1

    Kelly, R.

    1989-01-01

    A review of the role of surface binding energies in bombardment-induced compositional change with alloys, oxides and oxysalts is presented. The concepts of preferential sputtering and compositional change may or may not coincide; their differences are clarified. 77 refs.; 12 figs.; 4 tabs

  16. On the causes of compositional order in the NicPt(1-c) alloys

    Gyorffy, B.L.; Staunton, J.B.

    1991-01-01

    We review, briefly, the arguments which gave rise to the current controversy concerning the origin of compositional order in Ni c Pt 1-c alloys. We note that strain fluctuations play an important role in determining the state of compositional order in this system and outline a theoretical framework that takes account of them. 29 refs., 4 figs

  17. Performance of ethanol electro-oxidation on Ni-Cu alloy nanowires through composition modulation.

    Tian, Xi-Ke; Zhao, Xiao-Yu; Zhang, Li-de; Yang, Chao; Pi, Zhen-Bang; Zhang, Su-Xin

    2008-05-28

    To reduce the cost of the catalyst for direct ethanol fuel cells and improve its catalytic activity, highly ordered Ni-Cu alloy nanowire arrays have been fabricated successfully by differential pulse current electro-deposition into the pores of a porous anodic alumina membrane (AAMs). The energy dispersion spectrum, scanning and transmission electron microscopy were utilized to characterize the composition and morphology of the Ni-Cu alloy nanowire arrays. The results reveal that the nanowires in the array are uniform, well isolated and parallel to each other. The catalytic activity of the nanowire electrode arrays for ethanol oxidation was tested and the binary alloy nanowire array possesses good catalytic activity for the electro-oxidation of ethanol. The performance of ethanol electro-oxidation was controlled by varying the Cu content in the Ni-Cu alloy and the Ni-Cu alloy nanowire electrode shows much better stability than the pure Ni one.

  18. Performance of ethanol electro-oxidation on Ni-Cu alloy nanowires through composition modulation

    Tian Xike; Zhao Xiaoyu; Yang Chao; Pi Zhenbang; Zhang Lide; Zhang Suxin

    2008-01-01

    To reduce the cost of the catalyst for direct ethanol fuel cells and improve its catalytic activity, highly ordered Ni-Cu alloy nanowire arrays have been fabricated successfully by differential pulse current electro-deposition into the pores of a porous anodic alumina membrane (AAMs). The energy dispersion spectrum, scanning and transmission electron microscopy were utilized to characterize the composition and morphology of the Ni-Cu alloy nanowire arrays. The results reveal that the nanowires in the array are uniform, well isolated and parallel to each other. The catalytic activity of the nanowire electrode arrays for ethanol oxidation was tested and the binary alloy nanowire array possesses good catalytic activity for the electro-oxidation of ethanol. The performance of ethanol electro-oxidation was controlled by varying the Cu content in the Ni-Cu alloy and the Ni-Cu alloy nanowire electrode shows much better stability than the pure Ni one

  19. Phase composition and microhardness of rapidly quenched Al-Fe alloys after high pressure torsion deformation

    Tcherdyntsev, V.V.; Kaloshkin, S.D.; Gunderov, D.V.; Afonina, E.A.; Brodova, I.G.; Stolyarov, V.V.; Baldokhin, Yu.V.; Shelekhov, E.V.; Tomilin, I.A

    2004-07-15

    Aluminium-based Al-Fe alloys with Fe content of 2, 8, and 10 wt.% were prepared by rapid quenching (RQ) from the melt at a rate of 10{sup 6} K/s. Structure of the alloys was examined by X-ray diffraction (XRD) and Moessbauer spectroscopy. Phase transformations of RQ alloys by high pressure torsion (HPT) were studied. Dependences of phase composition on the intensity of HPT were investigated. Microhardness measurements of HPT alloys show a considerable structural heterogeneity of specimens, the dependence of microhardness on the radius of the pills was found out. Phase composition and microhardness during the heating were investigated. At the initial step of heating (120-150 deg. C), an increase in microhardness was observed, whereas further heating leads to a decrease in the microhardness.

  20. High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

    Gömze, L A; Egész, Á; Gömze, L N; Ojima, F

    2013-01-01

    The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation

  1. Band shift of 2D transition-metal dichalcogenide alloys: size and composition effects

    Zhao, Yipeng; Zhang, Zhe; Ouyang, Gang

    2018-04-01

    Band engineering of 2D transition-metal dichalcogenides (2D-TMDs) is a vital task for their applications in electronic and optoelectronic nanodevices. In this study, we investigate the joint effect from size and composition contributions on the band shift of 2D-TMD alloys in terms of atomic bond relaxation consideration. A theoretical model is proposed to pursue the underlying mechanism, which can connect the band offset with the atomic bonding identities in the 2D-TMD alloys. We reveal that the bandgap of 2D-TMD alloys presents a bowing shape owing to the size-dependent interaction among atoms and shows blue shift or red shift due to different intermixing of components. It is demonstrated that both size and composition can be performed as the useful methods to modulate the band shift, which suggests an effective way to realize the desirable properties of 2D-TMD alloys.

  2. Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

    Nurani, Sheikh Jaber

    2016-03-10

    To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

  3. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Yanfeng Ge; Bailing Jiang; Ming Liu; Congjie Wang; Wenning Shen

    2014-01-01

    The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section m...

  4. Dependence of secondary ion emission current on the composition of beryllium-nickel alloys

    Pistryak, V.M.; Kozlov, V.F.; Tikhinskij, G.F.; Fogel', Ya.M.

    1976-01-01

    The dependence is studied of the secondary ions emission current on the composition of beryllium-nickel alloys. It is established that appearance of intermetallide phases in the Be-Ni alloys has no effect on the linear character of the secondary ions Ni + and Be + of emission current. The phase transformation from the solid solution to the compound Ni 5 Be 21 with a change in the alloys concentration is fixed by appearance of the secondary ion NiBe + emission. The limited solubility of nickel in solid beryllium at a temperature close to room temperature is determined to be equal to 1.3+-0.27 at%

  5. Nonlinear acoustic properties of the B95 aluminum alloy and the B95/nanodiamond composite

    Korobov, A. I.; Prokhorov, V. M.

    2016-11-01

    Research results for the nonlinear acoustic properties of the B95 polycrystalline aluminum alloy and the B95/nanodiamond composite have been described. The nonlinear properties of the alloys have been studied by the spectral method that measures the efficiency of generation of the second harmonic of a bulk acoustic wave at a frequency of 2 f = 10 MHz in the field of a finite-amplitude longitudinal acoustic wave at a frequency of f = 5 MHz. The results derived by this method have been compared with the results of studies of the nonlinear acoustic properties of the test alloys using the Thurston-Brugger quasi-static method.

  6. Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

    Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

    1996-01-01

    Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

  7. Non-classical homogeneous precipitation mediated by compositional fluctuations in titanium alloys

    Nag, S.; Zheng, Y.; Williams, R.E.A.; Devaraj, A.; Boyne, A.; Wang, Y.; Collins, P.C.; Viswanathan, G.B.; Tiley, J.S.; Muddle, B.C.; Banerjee, R.

    2012-01-01

    This paper presents experimental evidence of homogeneous precipitation of the α-phase within the β matrix of a titanium alloy, and then accounts for this phase transformation by a new, non-classical mechanism involving compositional fluctuations, based on the pseudo-spinodal concept [1]. This mechanism involves local compositional fluctuations of small amplitude which, when of a certain magnitude, can favor thermodynamically certain regions of the β matrix to transform congruently to the α-phase but with compositions far from equilibrium. Subsequently, as measured experimentally using the tomographical atom probe, continuous diffusional partitioning between the parent β- and product α-phases during isothermal annealing drives their compositions towards equilibrium. For a given alloy composition, the decomposition mechanism is strongly temperature dependent, which would be expected for homogeneous precipitation via the compositional fluctuation-mediated mechanism but not necessarily for one based on classical nucleation theory. The applicability of this mechanism to phase transformations in general is noted.

  8. Compressive performance and crack propagation in Al alloy/Ti{sub 2}AlC composites

    Hanaor, D.A.H., E-mail: dorian.hanaor@sydney.edu.au [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Hu, L. [Ames Laboratory, U.S. Department of Energy, Ames, Iowa 50011 (United States); Kan, W.H.; Proust, G. [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Foley, M. [Australian Centre for Microscopy and Microanalysis, University of Sydney, Sydney, NSW 2006 (Australia); Karaman, I.; Radovic, M. [Department of Materials Science and Engineering, Texas A& M University, College Station, TX 77843 (United States)

    2016-08-30

    Composite materials comprising a porous Ti{sub 2}AlC matrix and Al 6061 alloy were fabricated by a current-activated pressure assisted melt infiltration process. Coarse, medium and fine meso-structures were prepared with Al alloy filled pores of differing sizes. Materials were subjected to uniaxial compressive loading up to stresses of 668 MPa, leading to the failure of specimens through crack propagation in both phases. As-fabricated and post-failure specimens were analysed by X-ray microscopy and electron microscopy. Quasi-static mechanical testing results revealed that compressive strength was the highest in the fine structured composite materials. While the coarse structured specimens exhibited a compressive strength of 80% relative to this. Reconstructed micro-scale X-ray tomography data revealed different crack propagation mechanisms. Large planar shear cracks propagated throughout the fine structured materials while the coarser specimens exhibited networks of branching cracks propagating preferentially along Al alloy-Ti{sub 2}AlC phase interfaces and through shrinkage pores in the Al alloy phase. Results suggest that control of porosity, compensation for Al alloy shrinkage and enhancement of the Al alloy-Ti{sub 2}AlC phase interfaces are key considerations in the design of high performance metal/Ti{sub 2}AlC phase composites.

  9. Composite polymer-containing coatings on Mg alloys perspective for industry and implant surgery

    Gnedenkov, S. V.; Sinebryukhov, S. L.; Mashtalyar, D. V.; Imshinetskiy, I. M.; Gnedenkov, A. S.; Minaev, A. N.

    2017-09-01

    In order to improve the corrosion resistance of magnesium alloys the ways of composite protective coating formation were developed by means of plasma electrolytic oxidation (PEO) as well as electrophoretic deposition methods. Electrochemical, corrosion, tribological, and morphological properties of the MAS magnesium alloy composite coatings were studied. The composite polymer-containing coating decrease the corrosion current density values by three orders of magnitude (Ic = 2.0 . 10-10 A/cm2), in comparison with the base PEO-layer. These polymer-containing layers enable one to expand the practical usage area of Mg alloys. The application of such coatings provides the increasing the bioactivity and regulate the corrosion rate of resorbable magnesium implants.

  10. A new characterization method of the microstructure by utilizing the macroscopic composition gradient in alloys

    Miyazaki, T.; Koyama, T.; Kobayashi, S.

    1996-01-01

    A new experimental method to determine the phase boundary and phase equilibrium is accomplished by - means of analytical transmission electron microscopy for alloys with a macroscopic composition gradient. The various phase boundaries, i.e. the coherent binodal and spinodal lines, incoherent binodal line and order/disorder transformation line are distinctly determined for the Cu-Ti alloy and the other alloy systems. Furthermore, the equilibrium compositions at the interface of precipitate/matrix can experimentally be obtained for various particle sizes, and thus the Gibbs-Thomson's relation is verified. It is expected that the composition gradient method proposed in the present will become an important experimental method of the microstructural characterization

  11. Ion beam modifications of near-surface compositions in ternary alloys

    Lam, N.Q.; Tang, S.; Yacout, A.M.; Rehn, L.E.; Stubbins, J.F.

    1990-11-01

    Changes in the surface and subsurface compositions of ternary alloys during elevated-temperature sputtering with inert-gas ions were investigated. Theoretically, a comprehensive kinetic model which includes all the basic processes, such as preferential sputtering, displacement mixing, Gibbsian segregation, radiation-enhanced diffusion and radiation-induced segregation, was developed. This phenomenological approach enabled to predict the effects of each individual process or of a combination of processes on the compositional modification in model alloys. Experimentally, measurements of compositional changes at the surface of a Ag-40at%Au -- 20at%Cu alloy during 3-keV Ne + bombardment at various temperatures were made, using ion scattering spectroscopy. These measurements were interpreted on the basis of the results of theoretical modeling. 8 refs., 2 figs

  12. Comparison of brass alloys composition by laser-induced breakdown spectroscopy and self-organizing maps

    Pagnotta, Stefano; Grifoni, Emanuela; Legnaioli, Stefano [Applied and Laser Spectroscopy Laboratory, ICCOM-CNR, Research Area of Pisa, Via G. Moruzzi 1, 56124 Pisa (Italy); Lezzerini, Marco [Department of Earth Sciences, University of Pisa, Via S. Maria 53, 56126 Pisa (Italy); Lorenzetti, Giulia [Applied and Laser Spectroscopy Laboratory, ICCOM-CNR, Research Area of Pisa, Via G. Moruzzi 1, 56124 Pisa (Italy); Palleschi, Vincenzo, E-mail: vincenzo.palleschi@cnr.it [Applied and Laser Spectroscopy Laboratory, ICCOM-CNR, Research Area of Pisa, Via G. Moruzzi 1, 56124 Pisa (Italy); Department of Civilizations and Forms of Knowledge, University of Pisa, Via L. Galvani 1, 56126 Pisa (Italy)

    2015-01-01

    In this paper we face the problem of assessing similarities in the composition of different metallic alloys, using the laser-induced breakdown spectroscopy technique. The possibility of determining the degree of similarity through the use of artificial neural networks and self-organizing maps is discussed. As an example, we present a case study involving the comparison of two historical brass samples, very similar in their composition. The results of the paper can be extended to many other situations, not necessarily associated with cultural heritage and archeological studies, where objects with similar composition have to be compared. - Highlights: • A method for assessing the similarity of materials analyzed by LIBS is proposed. • Two very similar fragments of historical brass were analyzed. • Using a simple artificial neural network the composition of the two alloys was determined. • The composition of the two brass alloys was the same within the experimental error. • Using self-organizing maps, the probability of the alloys to have the same composition was assessed.

  13. Tribological properties of Al 7075 alloy based composites strengthened with Al2O3 fibres

    K. Naplocha

    2011-04-01

    Full Text Available Wear resistance of 7075 aluminium alloy based composite materials reinforced with Al2O3 Saffil fibres was investigated. The measurementsof wear were performed applying the pin-on-disc method at dry friction conditions with the gray iron counterpart. The effects ofpressure of composite samples on the counterpart made of gray iron and the orientation of fibers in relation to the friction surface on wear rate were determined. The materials were produced by squeeze casting method where 80-90% porous ceramic preform were infiltrated.After T6 heat treatment hardness increased about 50-60% both for unreinforced alloy and composites containing strengthening Saffilfibres. Wear resistance of composite materials in relation to the unreinforced 7075 alloy was slightly worse at lower pressure of 0.8 MPa. Under higher pressure of 1.2 MPa wear resistance of unreinforced 7075 alloy was even better whereas no effect of orientation of fibers on wear in composite materials was observed. Additionally, significant wear of counterface in the presence of debris with fragmented Al2O3 fibres as abrasives was observed. Wear resistance improvement of composite materials was obtained when with alumina Saffil fibres Carbon C fibres in the preforms were applied.

  14. Comparison of brass alloys composition by laser-induced breakdown spectroscopy and self-organizing maps

    Pagnotta, Stefano; Grifoni, Emanuela; Legnaioli, Stefano; Lezzerini, Marco; Lorenzetti, Giulia; Palleschi, Vincenzo

    2015-01-01

    In this paper we face the problem of assessing similarities in the composition of different metallic alloys, using the laser-induced breakdown spectroscopy technique. The possibility of determining the degree of similarity through the use of artificial neural networks and self-organizing maps is discussed. As an example, we present a case study involving the comparison of two historical brass samples, very similar in their composition. The results of the paper can be extended to many other situations, not necessarily associated with cultural heritage and archeological studies, where objects with similar composition have to be compared. - Highlights: • A method for assessing the similarity of materials analyzed by LIBS is proposed. • Two very similar fragments of historical brass were analyzed. • Using a simple artificial neural network the composition of the two alloys was determined. • The composition of the two brass alloys was the same within the experimental error. • Using self-organizing maps, the probability of the alloys to have the same composition was assessed

  15. Composition dependence of the kinetics and mechanisms of thermal oxidation of titanium-tantalum alloys

    Park, Y.S.; Butt, D.P.

    1999-01-01

    The oxidation behavior of titanium-tantalum alloys was investigated with respective concentrations of each element ranging from 0 to 100 wt.%. Alloys were exposed to argon-20% oxygen at 800 to 1400 C. The slowest oxidation rates were observed in alloys with 5--20% Ta. The oxidation kinetics of alloys containing less than approximately 40% Ta were approximately parabolic. Pure Ta exhibited nearly linear kinetics. Alloys containing 50% or more Ta exhibited paralinear kinetics. The activation energies for oxidation ranged between 232 kJ/mole for pure Ti and 119 kJ/mole for pure Ta, with the activation energies of the alloys falling between these values and generally decreasing with increasing Ta content. The activation energies for oxidation of the end members, Ti and Ta, agree well with published values for the activation energies for diffusion of oxygen in α-Ti and Ta. Scale formation in the alloys was found to be complex exhibiting various layers of Ti-, Ta-, and TiTa-oxides. The outermost layer of the oxidized alloys was predominantly rutile (TiO 2 ). Beneath the TiO 2 grew a variety of other oxides with the Ta content generally increasing with proximity to the metal-oxide interface. It was found that the most oxidation-resistant alloys had compositions falling between Ti-5Ta and Ti-15Ta. Although Ta stabilizes the β-phase of Ti, the kinetics of oxidation appeared to be rate limited by oxygen transport through the oxygen-stabilized α-phase. However, the kinetics are complicated by the formation of a complex oxide, which cracks periodically. Tantalum appears to increase the compositional range of oxygen-stabilized α-phase and reduces both the solubility of oxygen and diffusivity of Ti in the α- and β-phases

  16. Ultrasonic impact treatment of CoCrMo alloy: Surface composition and properties

    Chenakin, S.P., E-mail: chenakin@list.ru; Filatova, V.S.; Makeeva, I.N.; Vasylyev, M.A.

    2017-06-30

    Highlights: • Ultrasonic impact treatment in air enhances oxidation of CoCrMo alloy. • Impact treatment promotes segregation and accumulation of carbon on the surface. • Intense deformation brings about partial dissolution of carbides. • Impact-induced fcc-to-hcp transformation and hardening of the alloy. • Impact treatment improves corrosion properties of the alloy. - Abstract: X-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry and X-ray diffraction were employed to study the effect of intense mechanical treatment on the surface chemical state, composition and structure of a commercial biomedical CoCrMo alloy (‘Bondi-Loy’). The ultrasonic impact treatment of the alloy in air with duration up to 30 s was found to cause the deformation-enhanced oxidation and deformation-induced surface segregation of the components and impurities from the bulk. The compositionally inhomogeneous mixed oxide layer formed under impact treatment was composed mainly of Cr{sub 2}O{sub 3} and silicon oxide with admixture of CoO, MoO{sub 2}, MoO{sub 3} and iron oxide/hydroxide, the latter being transferred onto the alloy surface from the steel pin. The impact treatment promoted a progressive accumulation of carbon on the alloy surface due to its deformation-induced segregation from the bulk and deformation-induced uptake of hydrocarbons from the ambient; concurrently, the dissolution/refinement of carbides originally present in the as-cast CoCrMo alloy occurred. The impact treatment gave rise to a two-fold increase in the volume fraction of the martensitic hcp ε-phase, a 30% increase in the surface microhardness and improved resistance to corrosion in the solution of artificial saliva compared to the as-polished alloy.

  17. Characterization of fabricated cobalt-based alloy/nano bioactive glass composites

    Bafandeh, Mohammad Reza, E-mail: mr.bafandeh@gmail.com [Department of Materials Science and Engineering, Faculty of Engineering, University of Kashan, Kashan (Iran, Islamic Republic of); Gharahkhani, Raziyeh; Fathi, Mohammad Hossein [Department of Materials Engineering, Isfahan University of Technology (IUT), Isfahan 84156-83111 (Iran, Islamic Republic of)

    2016-12-01

    In this work, cobalt-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared and their bioactivity after immersion in simulated body fluid (SBF) for 1 to 4 weeks was studied. Scanning electron microscopy images of two- step sintered composites revealed relatively dense microstructure. The results showed that density of composite samples decreased with increase in NBG amount. The microstructure analysis as well as energy dispersive X-ray analysis (EDX) revealed that small amount of calcium phosphate phases precipitates on the surface of composite samples after 1 week immersion in SBF. After 2 weeks immersion, considerable amounts of cauliflower-like shaped precipitations were seen on the surface of the composites. Based on EDX analysis, these precipitations were composed mainly from Ca, P and Si. The observed bands in the Fourier transform infrared spectroscopy of immersed composites samples for 4 weeks in SBF, were characteristic bands of hydroxyapatite. Therefore it is possible to form hydroxyapatite layer on the surface of composite samples during immersion in SBF. The results indicated that prepared composites unlike cobalt-based alloy are bioactive, promising their possibility for implant applications. - Highlights: • Co-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared. • In order to study their bioactivity, composite samples were immersed in SBF solution for 1 to 4 weeks. • Immersion in SBF accompanied with precipitation of hydroxyapatite on surface of samples. • Prepared composite samples unlike cobalt-based alloy were bioactive.

  18. Characterization of fabricated cobalt-based alloy/nano bioactive glass composites

    Bafandeh, Mohammad Reza; Gharahkhani, Raziyeh; Fathi, Mohammad Hossein

    2016-01-01

    In this work, cobalt-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared and their bioactivity after immersion in simulated body fluid (SBF) for 1 to 4 weeks was studied. Scanning electron microscopy images of two- step sintered composites revealed relatively dense microstructure. The results showed that density of composite samples decreased with increase in NBG amount. The microstructure analysis as well as energy dispersive X-ray analysis (EDX) revealed that small amount of calcium phosphate phases precipitates on the surface of composite samples after 1 week immersion in SBF. After 2 weeks immersion, considerable amounts of cauliflower-like shaped precipitations were seen on the surface of the composites. Based on EDX analysis, these precipitations were composed mainly from Ca, P and Si. The observed bands in the Fourier transform infrared spectroscopy of immersed composites samples for 4 weeks in SBF, were characteristic bands of hydroxyapatite. Therefore it is possible to form hydroxyapatite layer on the surface of composite samples during immersion in SBF. The results indicated that prepared composites unlike cobalt-based alloy are bioactive, promising their possibility for implant applications. - Highlights: • Co-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared. • In order to study their bioactivity, composite samples were immersed in SBF solution for 1 to 4 weeks. • Immersion in SBF accompanied with precipitation of hydroxyapatite on surface of samples. • Prepared composite samples unlike cobalt-based alloy were bioactive.

  19. Molybdate/phosphate composite conversion coating on magnesium alloy surface for corrosion protection

    Yong Zhiyi; Zhu Jin; Qiu Cheng; Liu Yali

    2008-01-01

    In this paper, a new conversion coating-molybdate/phosphate (Mo/P) coating on magnesium alloy was prepared and investigated by electrochemical impedance spectra (EIS), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and salt-water immersion experiments, respectively. The results demonstrated that the Mo/P coating contained composite phases, which were consisted of metaphosphate as well as molybdate oxide with an 'alveolate-crystallized' structure. The composite Mo/P conversion coating had better corrosion resistance performance than molybdate (Mo) coating, and even had almost comparable corrosion protection for Mg alloy to the traditional chromate-based coating.

  20. Chemical and phase composition of powders obtained by electroerosion dispersion from alloys WC-Co

    Putintseva, M.N.

    2004-01-01

    A consideration is given to the dependence of chemical and phase compositions of dispersed powders on the conditions, the medium of electroerosion dispersing and the content of cobalt in an initial alloy. It is shown that dissociation of carbon from tungsten carbide proceeds even on dispersing in liquid hydrocarbon-containing media (kerosene and machine oil). The phase composition is determined to a large extent by a medium of dispersing and a cobalt content in the initial alloy. In all powders complex tungsten-cobalt carbides and even Co 7 W 6 intermetallic compounds are found [ru

  1. Chemical and Phase Composition of Powders Obtained by Electroerosion Dispersion from WC - Co Alloys

    Putintseva, M. N.

    2004-03-01

    The dependence of the chemical and phase composition of dispersed powders on the mode and medium of electroerosion dispersion and the content of cobalt in the initial alloy is considered. It is shown that the dissociation of carbon from tungsten carbide occurs even in dispersion in liquid hydrocarbon-bearing media (kerosene and industrial oils). The phase composition is primarily determined by the dispersion medium and the content of cobalt in the initial alloy. Compound tungsten-cobalt carbides and even a Co7W6 intermetallic are determined in all the powders.

  2. Investigations on Mechanical Behaviour of Micro Graphite Particulates Reinforced Al-7Si Alloy Composites

    Nagaraj, N.; Mahendra, K. V.; Nagaral, Madeva

    2018-02-01

    Micro particulates reinforced metal matrix composites are finding wide range of applications in automotive and sports equipment manufacturing industries. In the present study, an attempt has been made to develop Al-7Si-micro graphite particulates reinforced composites by using liquid melt method. 3 and 6 wt. % of micro graphite particulates were added to the Al-7Si base matrix. Microstructural characterization was done by using scanning electron microscope and energy dispersive spectroscope. Mechanical behaviour of Al-7Si-3 and 6 wt. % composites were evaluated as per ASTM standards. Scanning electron micrographs revealed the uniform distribution of micro graphite particulates in the Al-7Si alloy matrix. EDS analysis confirmed the presence of B and C elements in graphite reinforced composites. Further, it was noted that ultimate tensile and yield strength of Al-7Si alloy increased with the addition of 3 and 6wt. % of graphite particulates. Hardness of graphite reinforced composites was lesser than the base matrix.

  3. Preparation and characterization of graphite-dispersed styrene-acrylic emulsion composite coating on magnesium alloy

    Zhang Renhui [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Science, Lanzhou 730000 (China); Lanzhou University of Technology, College of Science, Lanzhou 730050 (China); Liang Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Science, Lanzhou 730000 (China); Wang Qing [Lanzhou University of Technology, College of Science, Lanzhou 730050 (China)

    2012-03-01

    In this work, an electrically conductive, corrosion resistant graphite-dispersed styrene-acrylic emulsion composite coating on AZ91D magnesium alloy was successfully produced by the method of anodic deposition. The microstructure, composition and conductivity of the composite coating were characterized using optical microscope (OM), scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FTIR) and four electrode volume resistivity instrument, respectively. The corrosion resistance of the coating was evaluated using potentiodynamic polarization measurements and salt spray tests. It is found that the graphite-dispersed styrene-acrylic emulsion composite coating was layered structure and displayed good electrical conductivity. The potentiodynamic polarization tests and salt spray tests reveal that the composite coating was successful in providing superior corrosion resistance to AZ91D magnesium alloy.

  4. The effect of α-alumina particles on the properties of EN AC-44200 Al alloy based composite materials

    J.W. Kaczmar; A. Kurzawa

    2012-01-01

    Purpose: The unreinforced EN AC-44200 aluminium alloy is characterized by the medium mechanical properties and the purpose of performed investigations was improvement of mechanical properties of this alloy by introducing stable ceramic α-alumina particles.Design/methodology/approach: The composite materials were manufactured by squeeze casting of porous ceramic preforms characterized by the open porosities of 90%, 80%, 70% and 60% with the liquid EN AC- 44200 aluminum alloy. The composite mat...

  5. Compositional disorder, magnetism, and their interplay in metallic alloys

    Johnson, D.D.; Staunton, J.B.; Pinski, F.J.; Gyorffy, B.L.; Stocks, G.M.

    1992-01-01

    Chemical disorder leads to a variety of intriguing phenomena in alloys which have yet to be fully understood, particularly those phenomena occurring when chemical and magnetic effects interplay with one another. For example, magnetic order gives rise to chemical ordering in alloys, as in Ni-rich NiFe alloys. Two examples of the interplay of chemical disorder and magnetism will be discussed. Our recently developed ab-initio Landau (mean-field) theory for calculating the chemical-chemical, magneto-chemical, and magnetic-magnetic correlation functions in substitutional random alloys is used to describe electronic/magnetic mechanisms (e.g. in FeV) which give rise to the chemical short-range order as determined by neutron, X-ray, or electron diffuse scattering intensities. New developments within this approach that account for charge rearrangement effect will be mentioned. These calculations are performed within the multiple-scattering framework, developed by Korringa, Kohn, and Rostoker (KKR), combined with the coherent potential approximation (CPA) to describe the disorder. This approach allows a first-principles description of the electronic structure of the high-temperature, chemically disordered state and its instability to ordering a low temperatures. This paper reports that this method provides not only a direct comparison of diffuse scattering data with theory but a means to understand more fully the underlying mechanisms which drive chemical and/or magnetic ordering

  6. Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

    Kemp, P.B.; German, R.M.

    1995-01-01

    Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

  7. Composites of aluminum alloy and magnesium alloy with graphite showing low thermal expansion and high specific thermal conductivity

    Oddone, Valerio; Boerner, Benji; Reich, Stephanie

    2017-12-01

    High thermal conductivity, low thermal expansion and low density are three important features in novel materials for high performance electronics, mobile applications and aerospace. Spark plasma sintering was used to produce light metal-graphite composites with an excellent combination of these three properties. By adding up to 50 vol.% of macroscopic graphite flakes, the thermal expansion coefficient of magnesium and aluminum alloys was tuned down to zero or negative values, while the specific thermal conductivity was over four times higher than in copper. No degradation of the samples was observed after thermal stress tests and thermal cycling. Tensile strength and hardness measurements proved sufficient mechanical stability for most thermal management applications. For the production of the alloys, both prealloyed powders and elemental mixtures were used; the addition of trace elements to cope with the oxidation of the powders was studied.

  8. Electrochemical characteristics of a carbon fibre composite and the associated galvanic effects with aluminium alloys

    Liu, Z., E-mail: zuojia.liu@gmail.com; Curioni, M.; Jamshidi, P.; Walker, A.; Prengnell, P.; Thompson, G.E.; Skeldon, P.

    2014-09-30

    Highlights: • Exposed carbon fibres on two defined regions (“front” and “side”) are a focus of the investigation in NaCl electrolyte. • The exposed carbon fibres on the side and front regions are responsible for a high cathodic current density. • The NaCl + CuSO{sub 4} electrolyte was used to investigate the cathodic polarization behaviour of the exposed carbon fibres. • Galvanic coupling behaviour between the composite and aluminium alloys (AA7075-T6 and AA1050) was measured in NaCl electrolyte. • The higher galvanic current density measured on AA1050 alloy introduced a higher dissolution rate than the AA7075-T6 alloy. - Abstract: The electrochemical behaviour of a carbon fibre reinforced epoxy matrix composite in 3.5% NaCl and 3.5% NaCl + 0.5 M CuSO{sub 4} electrolytes was examined by potentiodynamic polarisation, potentiostatic polarisation and scanning electron microscopy. Exposed carbon fibres on two defined regions (“front” and “side”) are a focus of the investigation. The large size of the exposed carbon fibres on the side region is responsible for a higher cathodic current density than the front region in the NaCl electrolyte. The deposition of copper on the front surface of composite confirmed that the significantly higher cathodic current resulted from the exposure of the fibres to the NaCl electrolyte. Galvanic coupling between the composite and individual aluminium alloys (AA7075-T6 and AA1050) was used to measure galvanic potentials and galvanic current densities. The highly alloyed AA7075-T6 alloy and its high population density of cathodic sites compared to the AA1050 acted to reduce the galvanic effect when coupled to the composite front or side regions.

  9. Synthesis and Optical Properties of Au-Ag Alloy Nanoclusters with Controlled Composition

    J. F. Sánchez-Ramírez

    2008-01-01

    Full Text Available Colloidal solid-solution-like Au-Ag alloy nanoclusters of different compositions were synthesized through citrate reduction of mixed metal ions of low concentrations, without using any other protective or capping agents. Optical absorption of the alloy nanoclusters was studied both theoretically and experimentally. The position of the surface plasmon resonance (SPR absorption band of the nanoclusters could be tuned from 419 nm to 521 nm through the variation of their composition. Considering effective dielectric constant of the alloy, optical absorption spectra for the nanoclusters were calculated using Mie theory, and compared with the experimentally obtained spectra. Theoretically obtained optical spectra well resembled the experimental spectra when the true size distribution of the nanoparticles was considered. High-resolution transmission electron microscopy (HREM, high-angle annular dark field (HAADF imaging, and energy dispersive spectroscopy (EDS revealed the true alloy nature of the nanoparticles with nominal composition being preserved. The synthesis technique can be extended to other bimetallic alloy nanoclusters containing Ag.

  10. Compositional redistribution in alloy films under high-voltage electron microscope irradiation

    Lam, Nghi Q.; Leaf, O. K.; Minkoff, M.

    1983-10-01

    The problem of nonequilibrium segregation in alloy films under high-voltage electron microscope (HVEM) irradiation at elevated temperatures is re-examined in the present work, taking into account the damage-rate gradients caused by radial variation in the electron flux. Axial and radial compositional redistributions in model solid solutions, representative of concentrated Ni-Cu, Ni-Al and Ni-Si alloys, were calculated as a function of time, temperature, and film thickness, using a kinetic theory of segregation in binary alloys. The numerical results were achieved by means of a new software package (DISPL2) for solving convection-diffusion-kinetics problems with general orthogonal geometries. It was found that HVEM irradiation-induced segregation in thin films consists of two stages. Initially, due to the proximity of the film surfaces as sinks for point defects, the usual axial segregation (to surfaces) occurs at relatively short irradiation times, and rapidly attains quasi-steady state. Then, radial segregation becomes more and more competitive, gradually affecting the kinetics of axial segregation. At a given temperature, the buildup time to steady state is much longer in the present situation than in the simple case of one-dimensional segregation with uniform defect production. Changes in the alloy composition occur in a much larger zone than the irradiated volume. As a result, the average alloy composition within the irradiated region can differ greatly from that of the unirradiated alloy. The present calculations may be useful in the interpretation of the kinetics of certain HVEM irradiation-induced processes in alloys.

  11. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  12. Tensile behaviour at room and high temperatures of novel metal matrix composites based on hyper eutectic Al-Si alloys

    Valer, J.; Rodriguez, J.M.; Urcola, J.J.

    1997-01-01

    This work shows the improvement obtained on tensile stress at room and high temperatures of hyper eutectic Al-Si alloys. These alloys are produced by a combination of spray-forming, extrusion and thixoforming process, in comparison with conventional casting alloys.Al-25% Si-5%Cu. Al-25%Si-5%Cu-2%Mg and Al-30%Si-5%Cu alloys have been studied relating their microstructural parameters with tensile stress obtained and comparing them with conventional Al-20%Si. Al-36%Si and Al-50%Si alloys. Al-25%Si-5%Cu alloy-was tested before and after semi-solid forming, in order to distinguish the different behaviour of this alloy due to the different microstructure. The properties obtained with these alloys were also related to Al-SiC composites formed by similar processes. (Author) 20 refs

  13. Novel technique for determination of alloy composition with the help of chronopotentiometry

    Rizwan, R.; Mehmood, M.

    2006-01-01

    Single phase gamma (Ni/sub 5/Zn/sub 21/) nanocrystalline zinc-nickel alloy coatings were prepared by electrodeposition in chloride bath. Cyclic voltammetry as well as reverse Chronopotentiometry was performed on platinum substrate. Both of these techniques are well known for determination of phases present in alloy in electrochemistry. A new model is introduced for determining composition of the electrodeposited alloy (Zn-Ni) with the help of Chronopotentiometry. EDX of deposits was also performed. Relative percentages of zinc and nickel determined from Chronopotentiometry were almost same to the results obtained from EDX. So by use of this model, Chronopotentiometry can be used as useful characterization technique for in-situ determination of composition during electrodeposition. X -ray diffraction was performed and it confirms the presence of single phase deposits. Current efficiency of the deposits remain above 90%. Surface compactness of deposits is verified with the help of SEM. (author)

  14. The Magnetic Properties of Metal-Alloy Glass Composites Prepared by Ion Implantation

    Julian Fernandez, Cesar de; Mattei, Giovanni; Sada, Cinzia; Maurizio, Chiara; Padovani, Sara; Mazzoldi, Paolo; Sangregorio, Claudio; Gatteschi, Dante

    2003-01-01

    The structural and magnetic properties of Co-Ni, Co-Fe and Ni-Cu alloy nanoparticles formed in silica matrix by sequential ion implantation are presented. These nanoparticles show crystal structure similar to the corresponding bulk alloys. In the Co-Ni and Co-Fe, magnetization saturation and coercive field depend on the the alloy composition, crystal structure and size effects. Ferromagnetic resonance studies show that collective magnetic processes are present and these are determined by the film-like morphology of the implanted region. The temperature dependence of the magnetization of the NixCu100-x samples indicates that their Curie Temperatures are larger than the corresponding bulk ones. This feature is discussed considering the composition of the nanoparticles and the size effects

  15. Bisphenyl-Polymer/Carbon-Fiber-Reinforced Composite Compared to Titanium Alloy Bone Implant.

    Petersen, Richard C

    2011-05-03

    Aerospace/aeronautical thermoset bisphenyl-polymer/carbon-fiber-reinforced composites are considered as new advanced materials to replace metal bone implants. In addition to well-recognized nonpolar chemistry with related bisphenol-polymer estrogenic factors, carbon-fiber-reinforced composites can offer densities and electrical conductivity/resistivity properties close to bone with strengths much higher than metals on a per-weight basis. In vivo bone-marrow tests with Sprague-Dawley rats revealed far-reaching significant osseoconductivity increases from bisphenyl-polymer/carbon-fiber composites when compared to state-of-the-art titanium-6-4 alloy controls. Midtibial percent bone area measured from the implant surface increased when comparing the titanium alloy to the polymer composite from 10.5% to 41.6% at 0.8 mm, P engineering potential.

  16. Electrochemical deposition of Mg(OH)2/GO composite films for corrosion protection of magnesium alloys

    Fengxia Wu; Jun Liang; Weixue Li

    2015-01-01

    Mg(OH)2/graphene oxide (GO) composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH)2/GO composite film were investigated by scanning electron microscope (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffractometer (XRD) and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH)2 film, the Mg(OH)2/GO composite film exhibited more uniform and compac...

  17. Development of Bi-Sb-Te ternary alloy with compositionally graded structure

    Yamamoto, A; Ohta, T

    1997-07-01

    Compositionally graded p-type Bi-Sb-Te thermoelectric material was synthesized by PIES (Pulverized and Intermixed Elements Sintering) method. The materials consisted of three segmented regions of different alloy composition, i.e., y = 0.8/0.825/0.9 in (Bi{sub 2}Te{sub 3}){sub 1{minus}y} (Sb{sub 2}Te{sub 3}){sub y} system. It was found that the electrical power output of the compositionally graded material was larger than that of the best single composition material when the temperature difference was the designed value.

  18. Effect Of Milling Time On Microstructure Of AA6061 Composites Fabricated Via Mechanical Alloying

    Tomiczek B.

    2015-06-01

    Full Text Available The aim of this work is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and crystallite size of a newly developed nanostructural composite material with the aluminium alloy matrix reinforced with halloysite nanotubes. Halloysite, being a clayey mineral of volcanic origin, is characterized by high porosity and large specific surface area. Thus it can be used as an alternative reinforcement in metal matrix composite materials. In order to obtain this goal, composite powders with fine microstructures were fabricated using high-energy mechanical alloying, cold compacting and hot extrusion techniques. The obtained composite powders of aluminium alloy reinforced with 5, 10 and 15 wt% of halloysite nanotubes were characterized with SEM, TEM and XRD analysis. It has been proven that the use of mechanical alloying leads to a high degree of deformation, which, coupled with a decreased grain size below 100 nm and the dispersion of the refined reinforcing particles–reinforces the material very well.

  19. Flow mechanisms in creep of a short-fibre AZ91 alloy-based composite

    Pahutová, Marie; Sklenička, Václav; Kuchařová, Květa; Svoboda, Milan; Langdon, T. G.

    43 2005, č. 1 (2005), s. 34-44 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/03/0901 Institutional research plan: CEZ:AV0Z20410507 Keywords : AZ91 magnesium alloy * metal matrix composite * short fibre reinforcement Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

  20. Phase Identification of Cu-In Alloys with 45 and 41.25 at.% In Compositions

    Baqué, Laura; Torrado, D.; Aurelio, G.

    2014-01-01

    In this work, the thermal stability of Cu-In alloys with 45.0 and 41.2 at.% In nominal compositions was investigated by differential scanning calorimetry (DSC), scanning electron microscopy, wavelength dispersive spectroscopy, and in-situ synchrotron x-ray powder diffraction (S-PXRD) over...

  1. Effect of nano-hydroxyapatite reinforcement in mechanically alloyed NiTi composites for biomedical implant

    Akmal, Muhammad; Raza, Ahmad; Khan, Muhammad Mudasser; Khan, M. Imran; Hussain, Muhammad Asif

    2016-01-01

    Equi-atomic NiTi alloy composites reinforced with 0, 2, 4 and 6 vol.% nano-hydroxyapatite (HA) were successfully synthesized using pressureless sintering. Pure Ni and Ti elements were ball milled for 10 h in order to produce a mechanically alloyed equi-atomic NiTi alloy (MA-NiTi). Mechanically alloyed NiTi and HA powders were blended, compacted and then sintered for 3 h at 1325 K. The sintered density varied inversely with volume percent of HA reinforcement. The X-Ray diffraction spectra and SEM images showed the formation of multiple phases like NiTi, NiTi 2 , Ni 3 Ti, and Ni 4 Ti 3 . The back scattered-SEM image analysis confirmed the presence of Ni-rich and Ti-rich phases with increasing HA content. The 6 vol.% HA reinforced composite showed Ni 3 Ti as the major phase having the highest hardness value which can be attributed to the presence of relatively harder phases along with higher HA content as a reinforcement. The composite of MA-NiTi with 2 vol.% HA manifested the most desirable results in the form of better sintering density mainly due to the minute decomposition of NiTi into other phases. Therefore, the 2 vol.% reinforced MA-NiTi composite can be exploited as a novel material for manufacturing biomedical implants. - Highlights: • NiTi-HA composites were synthesized using powder metallurgy route. • New phases such as NiTi 2 , Ni 3 Ti and Ni 4 Ti 3 were observed for sintered composites. • Mechanical properties enhanced with the increasing content of HA and new phases. • No martensitic transformation was observed for all composites by DSC analysis. • 2 vol.% HA composite is a novel candidate for biomedical implants.

  2. Effect of nano-hydroxyapatite reinforcement in mechanically alloyed NiTi composites for biomedical implant

    Akmal, Muhammad, E-mail: muhammad.akmal@giki.edu.pk [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Raza, Ahmad, E-mail: ahmadrazac@yahoo.com [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Khan, Muhammad Mudasser; Khan, M. Imran [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Hussain, Muhammad Asif [Department of Chemical Engineering, Kangwon National University, Samcheok, 25913 (Korea, Republic of)

    2016-11-01

    Equi-atomic NiTi alloy composites reinforced with 0, 2, 4 and 6 vol.% nano-hydroxyapatite (HA) were successfully synthesized using pressureless sintering. Pure Ni and Ti elements were ball milled for 10 h in order to produce a mechanically alloyed equi-atomic NiTi alloy (MA-NiTi). Mechanically alloyed NiTi and HA powders were blended, compacted and then sintered for 3 h at 1325 K. The sintered density varied inversely with volume percent of HA reinforcement. The X-Ray diffraction spectra and SEM images showed the formation of multiple phases like NiTi, NiTi{sub 2}, Ni{sub 3}Ti, and Ni{sub 4}Ti{sub 3}. The back scattered-SEM image analysis confirmed the presence of Ni-rich and Ti-rich phases with increasing HA content. The 6 vol.% HA reinforced composite showed Ni{sub 3}Ti as the major phase having the highest hardness value which can be attributed to the presence of relatively harder phases along with higher HA content as a reinforcement. The composite of MA-NiTi with 2 vol.% HA manifested the most desirable results in the form of better sintering density mainly due to the minute decomposition of NiTi into other phases. Therefore, the 2 vol.% reinforced MA-NiTi composite can be exploited as a novel material for manufacturing biomedical implants. - Highlights: • NiTi-HA composites were synthesized using powder metallurgy route. • New phases such as NiTi{sub 2}, Ni{sub 3}Ti and Ni{sub 4}Ti{sub 3} were observed for sintered composites. • Mechanical properties enhanced with the increasing content of HA and new phases. • No martensitic transformation was observed for all composites by DSC analysis. • 2 vol.% HA composite is a novel candidate for biomedical implants.

  3. Influence of chemical composition on microstructure and strength of alloy 718

    Fedorova, T.; Roesler, J.; Gehrmann, B. [Technische Univ. Braunschweig (Germany); Kloewer, J. [ThyssenKrupp VDM GmbH, Werdohl (Germany)

    2010-07-01

    Alloy 718 has been used for many years due to its unique mechanical properties and good processing characteristics. However, the temperature limit for Alloy 718 is about 650 C because of the thermal instability of the main strengthening phase {gamma}''-Ni{sub 3}(Nb, Ti, Al). At high temperatures meta-stable {gamma}'' changes into stable {delta}-Ni{sub 3}Nb with large size and plate-like morphology. As a consequence of this the alloy looses its microstructural stability and strength. The basic intent of this paper is to examine the role of major and minor elements within typical specification limits for Alloy 718 with respect to (i) microstructure evolution, (ii) strengthening effects and (iii) thermal stability of {gamma}' and {gamma}''. For this purpose, thermodynamic calculations using the software THERMOCALC were performed, varying the content of Nb, Ti, Al as well as B and Zr. In addition, alloys with precisely controlled chemical composition were prepared by drop casting in a vacuum arc furnace and hot forged, so that it was possible to compare the theoretical predictions with experimental results. The microstructure evolution was studied in detail by means of scanning electron microscopy and X-ray diffraction. Furthermore, mechanical properties including tensile and creep behaviour were examined. Based on these results, dependencies between chemical composition and microstructural stability will be elucidated. (orig.)

  4. Composition analysis of Ta-W alloy using NAA and EDXRF techniques

    Swain, K.K.; Remya Devi, P.S.; Chavan, Trupti A.; Verma, R.; Reddy, A.V.R.

    2015-01-01

    Tantalum-Tungsten (Ta-W) alloy is a high strength alloy and is used in corrosion resistant chemical process equipment's including heat exchangers, condensers, heating and cooling coils and reaction vessels. Ta-W alloy is also used as ion extraction plate during laser Isotope separation of uranium and hence the composition is critical for its optimal application. The composition of the alloy was determined by neutron activation analysis (NAA) and energy dispersive X-ray fluorescence spectrometry (EDXRF) techniques. Ta-W alloy sample was received from Nuclear Fuel Complex (NFC), Hyderabad. For NAA, samples (50 - 500 mg) were sealed in polyethylene. High purity Ta foil (30 - 40 mg) and W foil (10 - 20 mg) were packed and used as comparators. Samples and standards were irradiated in the graphite reflector position of Advanced Heavy Water Reactor Critical Facility (AHWR CF) reactor, BARC, Mumbai for 4 hours. After suitable decay period, radioactivity assay was carried out using a 45% relative efficiency high purity germanium (HPGe) detector coupled to MCA with 8 k conversion gain

  5. Effects of composition on the order-disorder transformation in Ni-Cr based alloys

    Marucco, A.

    1991-01-01

    The Ni-Cr based alloys undergo an ordering transformation, due to the formation of an ordered Ni 2 Cr phase, which causes a lattice contraction and it is responsisble for ''negative creep'' or excessive stresses in constrained components. A short-range ordered (SRO) structure develops in the matrix phase after solution treatment and at early stages of ageing, which can transform to a long-range ordered (LRO) structure, depending on the alloy composition and on time and temperature of ageing, upon prolonged annealing below the critical temperature. In stoichiometric Ni 2 Cr alloy LRO forms in a few hours, but in off-stoichiometric alloys the transformation kinetics are very sluggish and LRO takes several tens of thousands of hours to form, when it forms. The ordering behaviours of stoichiometric Ni 2 Cr and Ni 3 Cr were studied by means of isothermal treatments in the temperature range 450-600degC for different ageing times up to 30 000 h, followed by lattice parameter measurements by X-ray diffraction and electrical resistivity measurements. Similar studies performed on a series of ternary Ni-Cr-Fe alloys revealed the dependence of the degree of order on Cr concentration and a markedly delaying influence of Fe on the ordering kinetics. Finally, long-term microstructural stability of some commercial Ni-Cr based alloys, widely used for high temperature applications, have been studied: the ordering behaviour and associated microstructural changes are discussed in this paper

  6. The microstructure and composition of equilibrium phases formed in hypoeutectic Te-In alloy during solidification

    Wang, Baoguang [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China); Hu, Jinwu [Center of Failure Analysis, Central Iron and Steel Research Institute, Beijing 100081 (China); Wang, Chongyun; Yang, Wenhui [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China); Tian, Wenhuai, E-mail: wenhuaitian@ustb.edu.cn [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China)

    2017-03-15

    As a key tellurium atoms evaporation source for ultraviolet detection photocathode, the hypoeutectic Te{sub 75}In{sub 25} alloy was prepared by employing a slow solidification speed of about 10{sup −2} K/s. The microstructure and chemical composition of the equilibrium phases formed in the as-prepared alloy were studied in this research work. The experimental results show that the as-prepared Te-In alloy was constituted by primary In{sub 2}Te{sub 5} phase and eutectic In{sub 2}Te{sub 5}/Te phases. The eutectic In{sub 2}Te{sub 5}/Te phases are distributed in the grain boundaries of primary In{sub 2}Te{sub 5} phase. With the slow solidification speed, a pure eutectic Te phase without any excessive indium solute was obtained, where Te content of eutectic Te phase is 100 mass%. Moreover, it can be considered that the stress between the In{sub 2}Te{sub 5} and Te phases plays an important role in reducing the tellurium vapor pressure in Te{sub 75}In{sub 25} alloy. - Highlights: • The microstructure of Te-In alloy as an evaporation source was analyzed. • A pure eutectic Te phase was obtained by using a slow solidification speed method. • The relation between vapor pressure and inner-stress in the alloy was discussed.

  7. Effect of Dynamic Composite Refinement and Modification on Microstructure of A356 Aluminum Alloy

    WANG Zheng-jun

    2017-01-01

    Full Text Available To make up for the inadequacy of Sr modification,Al-5Ti-1B-1RE master alloy refiner was prepared,then were used together with Al-10Sr master alloy for dynamic composite refinement and modification of A356 alloy.The A356 alloy microstructure of modification was studied and compared with the theoretical calculating results.The results show that the melt is fiercely stirred and vibrated by the JJ-1 laboratory electric stirrer;the refining effect of α-Al phase is excellent;the coarse and needle-like eutectic Si phase transforms into tiny,widely dispersed spherical particles and well-distributed at the grain boundaries.And mechanical property of the A356 alloy increases obviously.The grain size control study results are consistent with Johnson-Mehl equation theory.At the same time,the contents of gases of the A356 alloy are significantly reduced,which can not be achieved by Sr alone.Quantitative calculating results of degassing mechanism are consistent with the approximate calculating equations of thermodynamics and Stokes Law.

  8. Enhancing the Hardness and Compressive Response of Magnesium Using Complex Composition Alloy Reinforcement

    Khin Sandar Tun

    2018-04-01

    Full Text Available The present study reports the development of new magnesium composites containing complex composition alloy (CCA particles. Materials were synthesized using a powder metallurgy route incorporating hybrid microwave sintering and hot extrusion. The presence and variation in the amount of ball-milled CCA particles (2.5 wt %, 5 wt %, and 7.5 wt % in a magnesium matrix and their effect on the microstructure and mechanical properties of Mg-CCA composites were investigated. The use of CCA particle reinforcement effectively led to a significant matrix grain refinement. Uniformly distributed CCA particles were observed in the microstructure of the composites. The refined microstructure coupled with the intrinsically high hardness of CCA particles (406 HV contributed to the superior mechanical properties of the Mg-CCA composites. A microhardness of 80 HV was achieved in a Mg-7.5HEA (high entropy alloy composite, which is 1.7 times higher than that of pure Mg. A significant improvement in compressive yield strength (63% and ultimate compressive strength (79% in the Mg-7.5CCA composite was achieved when compared to that of pure Mg while maintaining the same ductility level. When compared to ball-milled amorphous particle-reinforced and ceramic-particle-reinforced Mg composites, higher yield and compressive strengths in Mg-CCA composites were achieved at a similar ductility level.

  9. Compositional Approach to Designing Fcc High-Entropy Alloys that Have an Enlarged Equiaxed Zone

    Minju Kang

    2018-01-01

    Full Text Available A compositional approach to designing alloys that have an enlarged equiaxed zone is suggested in this study. The partitioning of elements during the solidification of CoCrFeMnNi high-entropy alloy (HEA was confirmed through a directional solidification quenching experiment. Several HEAs were designed to maximize the effects of constitutional and thermal undercooling by considering factors including solute enrichment at the columnar front and the melting temperatures and thermal conductivities of the individual elements. The newly designed HEAs were shown to have successfully enlarged equiaxed zones, and improved anisotropic properties.

  10. Evaporation monitoring and composition control of alloy systems with widely differing vapor pressures

    Anklam, T.M.; Berzins, L.V.; Braun, D.G.; Haynam, C.; McClelland, M.A.; Meier, T.

    1994-10-01

    Lawrence Livermore National Laboratory is developing sensors and controls to improve and extend electron beam materials processing technology to alloy systems with constituents of widely varying vapor pressure. The approach under development involves using tunable lasers to measure the density and composition of the vapor plume. A laser based vaporizer control system for vaporization of a uranium-iron alloy has been previously demonstrated in multi-hundred hour, high rate vaporization experiments at LLNL. This paper reviews the design and performance of the uranium vaporization sensor and control system and discusses the extension of the technology to monitoring of uranium vaporization. Data is presented from an experiment in which titanium wire was fed into a molten niobium pool. Laser data is compared to deposited film composition and film cross sections. Finally, the potential for using this technique for composition control in melting applications is discussed

  11. Study of the electroplating mechanism and physicochemical proprieties of deposited Ni-W-Silicate composite alloy

    Sassi, W.; Dhouibi, L.; Berçot, P.; Rezrazi, M.; Triki, E.

    2014-01-01

    In this work, layers based on Nickel-Tungsten (Ni-W) were electroplated from citrate-ammonia bath with and without silicate addition. Firstly, Electrochemical Quartz Crystal Microbalance (EQCM) and Global Discharge Optical Emission Spectroscopy (GDOES) were used to investigate the electroplating mechanism of both coatings. The gain mass was 14 and 4.13 μg cm −2 for Ni-W-Sil and Ni-W coatings, respectively. Secondly, the morphology of the composite alloy shows a smooth and homogenous surface with compact cauliflower like-structure identified as silicate incorporation. Finally, after a long immersion into chloride solution, Ni-W-Sil composite film showed a good surface stability and a remarkable mechanical hardness. These proprieties enhanced the electrochemical behavior of the composite alloy

  12. Lost foam casting of aluminum alloy-SiCp composite material

    Baalasuburamaniam, R.; Cvetnic, C.; Ravindran, C.

    2002-01-01

    Metal matrix composites are a viable alternative to cast irons in automotive components with possible increase in strength-to-weight ratio. Lost foam casting of aluminum alloy matrix composite containing 20 volume percent SiC was carried out at 690, 730, and 770 o C with a view to determining the effects of cooling rate on microstructure, particle distribution, microporosity and mechanical properties. These results were compared with those for the matrix material cast under similar conditions. The results and the correlations are of particular interest as there is no published literature on lost foam casting of composite materials. (author)

  13. Synthesis and electrochemical characteristics of Sn-Sb-Ni alloy composite anode for Li-ion rechargeable batteries

    Guo Hong; Zhao Hailei; Jia Xidi; Qiu Weihua; Cui Fenge

    2007-01-01

    Micro-scaled Sn-Sb-Ni alloy composite was synthesized from oxides of Sn, Sb and Ni via carbothermal reduction. The phase composition and electrochemical properties of the Sn-Sb-Ni alloy composite anode material were studied. The prepared alloy composite electrode exhibits a high specific capacity and a good cycling stability. The lithiation capacity was 530 mAh g -1 in the first cycle and maintained at 370-380 mAh g -1 in the following cycles. The good electrochemical performance may be attributed to its relatively large particle size and multi-phase characteristics. The former reason leads to the lower surface impurity and thus the lower initial capacity loss, while the latter results in a stepwise lithiation/delithiation behavior and a smooth volume change of electrode in cycles. The Sn-Sb-Ni alloy composite material shows a good candidate anode material for the rechargeable lithium ion batteries

  14. Development of On-line Monitoring System for Shape Memory Alloy Composite

    Lee, Jin Kyung; Park, Young Chul; Lee, Min Rae; Lee, Dong Hwa; Lee, Kyu Chang

    2003-01-01

    A hot press method was use for the optimal manufacturing condition for a shape memory alloy(SMA) composite. The bonding between the matrix and the reinforcement within the SMA composite by the hot press method was strengthened by cold rolling. In this study, the objective was to develop an on-line monitoring system for the prevention of the crack initiation and propagation by shape memory effort of SMA composite. Shape memory effect was used to prevent the SMA composite from cracking. For the system to be developed, an optimal hE parameter should be determined based on the degree of damage and crack initiation. When the SHA composite was heated by the plate heater attached at the composite, the propagating cracks appeared to be controlled by the compressive force of SMA

  15. Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

    Zadorozne, N.S.; Rebak, Raul B.

    2009-01-01

    P, may form if Ni-Cr-Mo alloys are exposed for tens of hours in the range of 600 C degrees to 1100 C degrees. These phases could have a detrimental effect upon corrosion resistance and cause a loss of mechanical ductility. The precipitation of TCP phases starts at grain boundaries and for long aging times it progresses to twins boundaries and then the grain bodies. TCP phases are rich in Mo and Cr. Zones in the matrix adjacent to the TCP precipitates may be depleted of Cr and Mo, and the alloy becomes sensitized.The aim of the present work was to compare the general corrosion rate and the crevice corrosion susceptibility of alloys C-22, C-22HS and HYBRID-BC1 in different metallurgical conditions when exposed to hot chloride solutions. The effects of the alloy composition and different heat treatments were assessed. (author)

  16. Nonequilibrium self-organization in alloys under irradiation leading to the formation of nano composites

    Enrique, R A; Averback, R S; Bellon, P

    2003-01-01

    Alloys under irradiation are continuously driven away from equilibrium: Every time an external particle interacts with the atoms in the solid, a perturbation very localized in space and time is produced. Under this external forcing, phase and microstructural evolution depends ultimately on the dynamical interaction between the external perturbation and the internal recovery kinetics of the alloy. We consider the nonequilibrium steady state of an immiscible binary alloy subject to mixing by heavy-ion irradiation. It has been found that the range of the forced atomic relocations taking place during collision cascades plays an important role on the final microstructure: when this range is large enough, it can lead to the spontaneous formation of compositional patterns at the nanometer scale. These results were rationalized in the framework of a continuum model solved by deriving a nonequilibrium thermodynamic potential. Here we derive the nonequilibrium structure factor by including the role of fluctuations. In ...

  17. Formation of soft magnetic high entropy amorphous alloys composites containing in situ solid solution phase

    Wei, Ran; Sun, Huan; Chen, Chen; Tao, Juan; Li, Fushan

    2018-03-01

    Fe-Co-Ni-Si-B high entropy amorphous alloys composites (HEAACs), which containing high entropy solid solution phase in amorphous matrix, show good soft magnetic properties and bending ductility even in optimal annealed state, were successfully developed by melt spinning method. The crystallization phase of the HEAACs is solid solution phase with body centered cubic (BCC) structure instead of brittle intermetallic phase. In addition, the BCC phase can transformed into face centered cubic (FCC) phase with temperature rise. Accordingly, Fe-Co-Ni-Si-B high entropy alloys (HEAs) with FCC structure and a small amount of BCC phase was prepared by copper mold casting method. The HEAs exhibit high yield strength (about 1200 MPa) and good plastic strain (about 18%). Meanwhile, soft magnetic characteristics of the HEAs are largely reserved from HEAACs. This work provides a new strategy to overcome the annealing induced brittleness of amorphous alloys and design new advanced materials with excellent comprehensive properties.

  18. A novel biodegradable nicotinic acid/calcium phosphate composite coating on Mg-3Zn alloy

    Song, Yingwei, E-mail: ywsong@imr.ac.cn; Shan, Dayong; Han, En-Hou

    2013-01-01

    A novel biodegradable composite coating is prepared to reduce the biodegradation rate of Mg-3Zn alloy. The Mg-3Zn substrate is first immersed into 0.02 mol L{sup -1} nicotinic acid (NA) solution, named as vitamin B{sub 3}, to obtain a pretreatment film, and then the electrodeposition of calcium phosphate coating with ultrasonic agitation is carried out on the NA pretreatment film to obtain a NA/calcium phosphate composite coating. Surface morphology is observed by scanning electron microscopy (SEM). Chemical composition is determined by X-ray diffraction (XRD) and EDX. Protection property of the coatings is evaluated by electrochemical tests. The biodegradable behavior is investigated by immersion tests. The results indicate that a thin but compact bottom layer can be obtained by NA pretreatment. The electrodeposition calcium phosphate coating consists of many flake particles and ultrasonic agitation can greatly improve the compactness of the coating. The composite coating is biodegradable and can reduce the biodegradation rate of Mg alloys in stimulated body fluid (SBF) for twenty times. The biodegradation process of the composite coating can be attributed to the gradual dissolution of the flake particles into chippings. - Highlights: Black-Right-Pointing-Pointer NA/calcium phosphate composite coating is prepared to protect Mg-3Zn alloy implant. Black-Right-Pointing-Pointer Nicotinic acid (vitamin B{sub 3}) is available to obtain a protective bottom film. Black-Right-Pointing-Pointer Ultrasonic agitation greatly improves the compactness of calcium phosphate coating. Black-Right-Pointing-Pointer The composite coating can reduce the biodegradation rate of Mg-3Zn twenty times. Black-Right-Pointing-Pointer The composite coating is biodegraded by the dissolution of flakes into chippings.

  19. Analysis of the residual strain change of Bi2212, Ag alloy and Ag during the heating and cooling process in Bi2212/Ag/Ag alloy composite wire

    Shin, J K; Ochiai, S; Okuda, H; Mukai, Y; Sugano, M; Sato, M; Oh, S S; Ha, D W; Kim, S C

    2008-01-01

    The residual strain change of Bi2212 and Ag during the cooling and heating process in the Bi2212/Ag/Ag alloy composite superconductor was studied. First, the residual strain of Bi2212 filaments at room temperature was measured by the x-ray diffraction method. Then, the Young's moduli of the constituents (Bi2212 filaments, Ag and Ag alloy) and yield strains of Ag and Ag alloy were estimated from the analysis of the measured stress-strain curve, based on the rule of mixtures. Also, the coefficient of thermal expansion of the Bi2212 filaments was estimated from the analysis of the measured thermal expansion curve of the composite wire. From the modeling analysis using the estimated property values and the residual strain of Bi2212 filaments, the changes of residual strain of Bi2212, Ag alloy and Ag with temperature during the cooling and heating process were revealed

  20. Corrosion characterization of micro-arc oxidization composite electrophoretic coating on AZ31B magnesium alloy

    Wang, Congjie [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China); Jiang, Bailing [School of Materials Science and Engineering, Nanjing Tech University, Nanjing 211816 (China); Liu, Ming [General Motors China Science Lab, Shanghai 201206 (China); Ge, Yanfeng [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China)

    2015-02-05

    Highlights: • A new protective composite coatings were prepared on AZ31B Mg alloy. • The E-coat locked into MAO coat by discharge channels forming a smoother and compact surface without defects. • Comparing with MAO coat, the MAOE composite coat could provide an excellent barrier for bare Mg against corrosion attack. - Abstract: A two layer composite coating system was applied on the surface of AZ31B magnesium alloy by Micro-arc Oxidation (MAO) plus electrophoretic coat (E-coat) technique. The Mg sample coated with MAO plus E-coat (MAOE) was compared with bare Mg and Mg sample coated by MAO only. The surface microstructure and cross section of bare and coated Mg before and after corrosion were examined by Scanning Electron Microscopy (SEM). The corrosion performance of bare and coated Mg was evaluated using electrochemical measurement and hydrogen evolution test. The results indicated that the corrosion resistance of AZ31B Mg alloy was significantly improved by MAOE composite coating. The corrosion mechanism of bare and coated Mg is discussed.

  1. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle

    2014-01-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  2. Radiation therapy: dosimetry study of the effect of the composition of Pb alloys by PENELOPE

    Jose McDonnell

    2011-02-01

    Full Text Available Radiotherapy is a widely used treatment for cancer. Currently applying the technique of Intensity Modulated Radiation Therapy, in which an important aspect is the modulation of the radiation beam to generate a non-uniform dose distribution in the tumor. One way to achieve the above non-uniform dose distribution is using solid compensators. In the market there are a number of materials used to manufacture compensators. Pb alloys on the market are: Cerromatrix, Rose, Wood, Newton, Darcet, whose compositions vary with respect to the composition of the lipowitz metal. This paper quantifies the dosimetric effects of the composition of commercial alloys, routinely used in radiotherapy. This quantification is important because of its impact on the total uncertainty of treatment accepted in the dosimetric calculations. To investigate the dosimetric effect of the composition of commercial alloys in the market we used the PENELOPE code, code that allows the simulation of radiation transport in different media by Monte Carlo method.The results show that there is a difference dosimetric respect lipowitz material, ranging from 7 % to 9 % for the materials investigated. These values indicate the importance of knowing exactly the dosimetric characteristics of the material used as compensator for their implications in the dose calculation.

  3. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia

    2014-07-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  4. Reactive compatibilization in polymer alloys, recyclates and composites

    Czvikovszky, T.; Hargitai, H.; Racz, I.; Csukat, G

    1999-05-02

    The efficiency of all composite materials depends on the fiber-matrix interface and its ability to transfer stress from the matrix to the fiber. Radiation treatment is a possible way to bind together the main components of the composite. In our earlier work we applied acrylic oligomer-treated fibers irradiated with low energy electron beam to reinforce recycled polypropylene. In the present work the interaction between the matrix and fibers - PAN and glass fibers - was investigated by ESCA (Electron Spectroscopy for Chemical Analysis). On the other hand, the conventional way of compatibilization - the effect of using maleic anhydride grafted PP as a coupling agent - was examined in flax fiber-PP composites.

  5. Composite of ceramic-coated magnetic alloy particles

    Moorhead, Arthur J.; Kim, Hyoun-Ee

    2000-01-01

    A composite structure and method for manufacturing same, the composite structure being comprised of metal particles and an inorganic bonding media. The method comprises the steps of coating particles of a metal powder with a thin layer of an inorganic bonding media selected from the group of powders consisting of a ceramic, glass, and glass-ceramic. The particles are assembled in a cavity and heat, with or without the addition of pressure, is thereafter applied to the particles until the layer of inorganic bonding media forms a strong bond with the particles and with the layer of inorganic bonding media on adjacent particles. The resulting composite structure is strong and remains cohesive at high temperatures.

  6. Microstructural characteristics and mechanical properties of carbon nanotube reinforced aluminum alloy composites produced by ball milling

    Raviathul Basariya, M.; Srivastava, V.C.; Mukhopadhyay, N.K.

    2014-01-01

    Highlights: • 6082 Al alloy composite with 2 wt% multiwalled carbon nanotubes prepared by milling. • Effect of milling time on structure and property evolution has been studied. • The reinforced composite powders showed a drastic crystallite size refinement. • The presence of carbon nanotube led to a two fold increase in the hardness and modulus. • The composite powder showed good thermal stability studied by DTA. - Abstract: The influence of milling time on the structure, morphology and thermal stability of multi-walled carbon nanotubes (MWCNTs) reinforced EN AW6082 aluminum alloy powders has been studied. After structural and microstructural characterization of the mechanically milled powders micro- and nano-hardness of the composite powder particles were evaluated. The morphological and X-ray diffraction studies on the milled powders revealed that the carbon nanotubes (CNTs) were uniformly distributed and embedded within the aluminum matrix. No reaction products were detected even after long milling up to 50 h. Nanotubes became shorter in length as they fractured under the impact and shearing action during the milling process. A high hardness of about 436 ± 52 HV is achieved for the milled powders, due to the addition of MWCNTs, after milling for 50 h. The increased elastic modulus and nanohardness can be attributed to the finer grain size evolved during high energy ball milling and to the uniform distribution of hard CNTs in the Al-alloy matrix. The hardness values of the composite as well as the matrix alloy compares well with that predicted by the Hall–Petch relationship

  7. Effect of phase composition on the corrosion properties of alloys of the magnesium-yttrium system in neutral solutions

    Krasnoyarskii, V.V.; Petrova, L.M.; Dobatkina, T.V.; Korol'kova, I.G.

    1992-01-01

    A study is made of the effect of phase composition on the corrosive dissolution of binary alloys of the system magnesium-8.2% yttrium. It is shown that the appearance of the intermetallide Mg 24 Y 5 - being the effective cathode - intensifies self-dissolution of the alloy under conditions of anodic galvanostatic polarization

  8. Effect of Electrolyte Composition on Corrosion Behavior of PEO Treated AZ91 Mg Alloy

    Park, Kyeong Jin; Lee, Jae Ho

    2009-01-01

    Mg and Mg alloys have been used for lots of applications, including automobile industry, aerospace, mobile phone and computer parts owing to low density. However, Mg and Mg alloys have a restricted application because of poor corrosion properties. Thus, improved surface treatments are required to produce protective films that protect the substrate from corrosion environments. Environmental friendly Plasma Electrolytic Oxidation (PEO) has been widely investigated on magnesium alloys. PEO process combines electrochemical oxidation with plasma treatment in the aqueous solution. In this study, AZ91 Mg alloys were treated by PEO process in controlling the current with PC condition and treated time, concentration of NaF, NaOH, and Na 2 SiO 3 . The surface morphology and phase composition were analyzed using SEM, EDS and XRD. The potentiodynamic polarization tests were carried out for the analysis of corrosion properties of specimen. Additionally, salt spray tests were carried out to examine and compare the corrosion properties of the PEO treated Mg alloys

  9. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  10. Tribological characterization of Al7075–graphite composites fabricated by mechanical alloying and hot extrusion

    Deaquino-Lara, R.; Soltani, N.; Bahrami, A.; Gutiérrez-Castañeda, E.; García-Sánchez, E.; Hernandez-Rodríguez, M.A.L.

    2015-01-01

    Highlights: • Al7075–graphite composites were synthesized by mechanical alloying and hot extrusion. • Effects of graphite content and milling time on the mechanical and wear properties of fabricated composites were analyzed. • Microstructure and worn surfaces of samples were studied by transmission and scanning electron microscope. • The friction coefficient, wear rate and debris thickness of fabricated composite were investigated. - Abstract: Aluminum matrix composites (AMCs) are candidate materials for aerospace and automotive industry owing to their large elastic modulus, improved strength and low wear rate. A simple method for fabrication of Al7075–graphite composites produced by mechanical alloying (MI) and hot extrusion is described in this paper. Effects of milling time (0–10 h) and graphite concentration (0–1.5 wt.%) on friction, hardness and wear resistance of the AMC were investigated. Wear resistance was determined by the pin-on-disk wear method using 20 and 40 N normal loads at a 0.367 m/s sliding velocity. The worn surfaces were examined by scanning electron microscopy (SEM) to identify distinct topographical features for elucidation of the prevailing wear mechanisms. Experimental results indicated considerable improvement in AMC hardness and wear resistance by adding 1.5% G (wt.) and 10 h of milling, showing homogenous distribution of the reinforcement particles in the Al-base metal-matrix composite. It was found that abrasion is the dominant wear mechanism in all extruded composites, whilst a combination of adhesion and delamination seems to be the governing mechanism for the 7075 aluminum alloy

  11. Nonlinear Analysis of Actuation Performance of Shape Memory Alloy Composite Film Based on Silicon Substrate

    Shuangshuang Sun

    2014-01-01

    Full Text Available The mechanical model of the shape memory alloy (SMA composite film with silicon (Si substrate was established by the method of mechanics of composite materials. The coupled action between the SMA film and Si substrate under thermal loads was analyzed by combining static equilibrium equations, geometric equations, and physical equations. The material nonlinearity of SMA and the geometric nonlinearity of bending deformation were both considered. By simulating and analyzing the actuation performance of the SMA composite film during one cooling-heating thermal cycle, it is found that the final cooling temperature, boundary condition, and the thickness of SMA film have significant effects on the actuation performance of the SMA composite film. Besides, the maximum deflection of the SMA composite film is affected obviously by the geometric nonlinearity of bending deformation when the thickness of SMA film is very large.

  12. Electrochemical deposition of Mg(OH2/GO composite films for corrosion protection of magnesium alloys

    Fengxia Wu

    2015-09-01

    Full Text Available Mg(OH2/graphene oxide (GO composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH2/GO composite film were investigated by scanning electron microscope (SEM, energy-dispersive X-ray spectrometry (EDS, X-ray diffractometer (XRD and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH2 film, the Mg(OH2/GO composite film exhibited more uniform and compact structure. Potentiodynamic polarization tests revealed that the Mg(OH2/GO composite film could significantly improve the corrosion resistance of Mg(OH2 film with an obvious positive shift of corrosion potential by 0.19 V and a dramatic reduction of corrosion current density by more than one order of magnitude.

  13. Dual-bath Plating of Composition Modulated Alloys (CMA) based on a newly developed Computer Controlled Plating System

    Tang, Peter Torben; Leisner, Peter; Møller, Per

    1994-01-01

    Composition Modulated Alloys (CMA) are attracting ever increasing interests, as new and fascinating appli-cations are reported. Until recently, producing these multilayered coatings have been difficult, particularly for larger samples. This presentation will explain the design, use and purpose...

  14. REGULARITIES AND MECHANISM OF FORMATION OF STRUCTURE OF THE MECHANICALLY ALLOYED COMPOSITIONS GROUND ON THE BASIS OF METAL SYSTEMS

    F. G. Lovshenko

    2014-01-01

    Full Text Available Experimentally determined regularities and mechanism of formation of structure of the mechanically alloyed compositions foundations on the basis of the widely applied in mechanical engineering metals – iron, nickel, aluminum, copper are given. 

  15. Contribution to the knowledge of the Cu-Sn-Zn system for compositions close to brass alloys

    Vilarinho, C.; Soares, D.; Castro, F.

    2004-01-01

    The effect of tin content in the equilibrium phases of the Cu-Zn-based alloys, within the range of chemical compositions with interest to brass producers is described. For this purpose, ternary alloys with copper contents between 55.4 and 67.5 wt.% and tin contents up to 5.30 wt.% have been studied. The chemical composition of each alloy has been determined by X-ray fluorescence spectrometry (XRF). Isothermal homogenization, followed by rapid cooling, has been employed to determine the equilibrium phases at different temperatures. The homogenized alloys have been observed by scanning electron microscopy and the respective chemical analysis of the phases determined by electron probe microanalysis (EPMA). The statistical analysis of the obtained results enable to correlate the chemical composition of equilibrium phases with temperature. The chemical composition of the three-phase field, for the studied temperatures, has also been determined

  16. Modeling of Stress Development During Thermal Damage Healing in Fiber-reinforced Composite Materials Containing Embedded Shape Memory Alloy Wires

    Bor, Teunis Cornelis; Warnet, Laurent; Akkerman, Remko; de Boer, Andries

    2010-01-01

    Fiber-reinforced composite materials are susceptible to damage development through matrix cracking and delamination. This article concerns the use of shape memory alloy (SMA) wires embedded in a composite material to support healing of damage through a local heat treatment. The composite material

  17. Evolution of Fe environments in mechanically alloyed Fe–Nb–(B) compositions

    Blázquez, J.S., E-mail: jsebas@us.es; Ipus, J.J.; Conde, C.F.; Conde, A.

    2014-12-05

    Highlights: • Nb is rapidly incorporated to the nanocrystalline FeNb(B) matrix. • B inclusions remains even after long milling times. • B is helpful to enhance the comminuting of crystallites. - Abstract: Nanocrystalline alloys of nominal composition Fe{sub 85}Nb{sub 5}B{sub 10} were produced by mechanical alloying from a mixture of elemental powders. Two commercial boron structures were used: amorphous and crystalline. In addition, a third composition Fe{sub 94.4}Nb{sub 5.6} was prepared for comparison. X-ray diffraction and Mössbauer spectroscopy were used to describe the evolution of the microstructure and Fe environments as a function of the milling time. Whereas Nb is rapidly incorporated into the nanocrystalline matrix, boron inclusions remain even after long milling times. The presence of boron is found to enhance the comminuting of crystallites.

  18. Virtual Testing of Composite Structures Made of High Entropy Alloys and Steel

    Victor Geantă

    2017-11-01

    Full Text Available High entropy alloys (HEA are metallic materials obtained from a mixture of at least five atomic-scale chemical elements. They are characterized by high mechanical strength, good thermal stability and hardenability. AlCrFeCoNi alloys have high compression strength and tensile strength values of 2004 MPa, respectively 1250 MPa and elongation of about 32.7%. These materials can be used to create HEA-steel type composite structures which resist to dynamic deformation during high speed impacts. The paper presents four different composite structures made from a combination of HEA and carbon steel plates, using different joining processes. The numerical simulation of the impact behavior of the composite structures was performed by virtual methods, taking into account the mechanical properties of both materials. For analyzing each constructive variant, three virtual shootings were designed, using a 7.62 × 39 mm cal. incendiary armor-piercing bullet and different impact velocities. The best ballistic behavior was provided by the composite structures obtained by welding and brazing that have good continuity and rigidity. The other composite structures, which do not have good surface adhesion, show high fragmentation risk, because the rear plate can fragment on the axis of shooting due to the combination between the shock waves and the reflected ones. The order of materials in the composite structure has a very important role in decreasing the impact energy.

  19. Composition dependence of radiation induced patterns in non miscible alloys

    Simeone, D.; Pontikis, V.; Luneville, L.

    2018-01-01

    We present a theoretical approach exhaustively predicting the variety of steady-state shapes emerging under irradiation in thermodynamically unstable binary mixtures. We show that stripes or honeycomb structures are controlled not only by the two classical irradiation parameters: the irradiation flux and the temperature, but also by the nominal composition of the mixture. A rationale is thereby established for the results found in the literature. Moreover, the present developments lead to a s...

  20. Research Progress in Plasma arc welding of Magnesium Alloys and Magnesium Matrix Composites

    Hui, Li; Yang, Zou; Yongbo, Li; Lei, Jiao; Ruijun, Hou

    2017-11-01

    Magnesium alloys and magnesium matrix composites by means of its excellent performance have wide application prospect in electronics, automotive, biotechnology, aerospace field, and welding technology has become a key of restricting its application. This paper describes the welding characteristics of magnesium, the obvious advantages in the application and the domestic and foreign research advance technology of plasma arc welding of magnesium, and summarizes the existing problems and development trends of plasma arc welding technology of magnesium.

  1. Critical Speed Analysis of Fibre Reinforced Composite Rotor Embedded with Shape Memory Alloy Wires

    Gupta, K.

    2000-01-01

    In the present analysis, the fundamental natural frequency of a Jeffcott and a two-mass rotor with fibre reinforced composite shaft embedded with shape memory alloy (SMA) wires is evaluated by Rayleigh's procedure. The flexibility of rotor supports is taken into account. The effect of three factors, either singly or in combination with each other, on rotor critical speed is studied. The three factors are: (i) increase in Young's modulus of SMA (NITINOL) wires when activated, (ii) tension in w...

  2. Deformation behavior of Mg-alloy-based composites at different temperatures studied by neutron diffraction

    Farkas, Gergely; Máthis, K.; Pilch, Jan; Minárik, P.; Lukáš, Petr; Vinogradov, A.

    2017-01-01

    Roč. 685, FEB (2017), s. 284-293 ISSN 0921-5093 R&D Projects: GA ČR GB14-36566G; GA MŠk LM2015056 Institutional support: RVO:61389005 Keywords : magnesium alloy matrix composite s * neutron diffraction * deformation * twinning Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 3.094, year: 2016

  3. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    Xu, Jiang; Zhuo, Chengzhi; Tao, Jie; Jiang, Shuyun; Liu, Linlin

    2009-01-01

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO2 predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 °C) conditions, amorphous nano-SiO2 particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO2 particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix around the precipitated phase takes place by the chemical

  4. Wear Characteristics of Hybrid Composites Based on Za27 Alloy Reinforced With Silicon Carbide and Graphite Particles

    S. Mitrović

    2014-06-01

    Full Text Available The paper presents the wear characteristics of a hybrid composite based on zinc-aluminium ZA27 alloy, reinforced with silicon-carbide and graphite particles. The tested sample contains 5 vol.% of SiC and 3 vol.% Gr particles. Compocasting technique has been used to prepare the samples. The experiments were performed on a “block-on-disc” tribometer under conditions of dry sliding. The wear volumes of the alloy and the composite were determined by varying the normal loads and sliding speeds. The paper contains the procedure for preparation of sample composites and microstructure of the composite material and the base ZA27 alloy. The wear surface of the composite material was examined using the scanning electronic microscope (SEM and energy dispersive spectrometry (EDS. Conclusions were obtained based on the observed impact of the sliding speed, normal load and sliding distance on tribological behaviour of the observed composite.

  5. Surface modification of 2014 aluminium alloy-Al2O3 particles composites by nickel electrochemical deposition

    Molina, J.M.; Saravanan, R.A.; Narciso, J.; Louis, E.

    2004-01-01

    A method to modify the surface of aluminium matrix composites (AMC) by electrochemical nickel deposition has been developed. Deposition was carried out in a stirred standard Watt's bath, whereas potential and time were varied to optimize coating characteristics. The method, that allowed to overcome the serious difficulties associated to electrochemical deposition of an inherently inhomogeneous material, was used to nickel coat composites of 2014 aluminium alloy-15 vol.% Al 2 O 3 particles. Coats with a good adherence and up to 60 μm thick were easily obtained. In order to improve surface properties, the coated composite was subjected to rather long (from 10 to 47.5 h) heat treatments at a temperature of 520 deg,C. The heat treatments improved the uniformity of the deposited layer and promoted the formation of Al-Ni intermetallics (mainly Al 3 Ni 2 , as revealed by X-ray diffraction and energy-dispersive X-ray analysis (EDX)). Experimental results indicate that growth of the intermetallic layer is diffusion limited

  6. Hardfacing of aluminium alloys by means of metal matrix composites produced by laser surface alloying

    Pityana, SL

    2009-06-01

    Full Text Available . In these experiments the laser power was varied from 3 to 4.0 kW, the laser scan speed was varied from 0.8 to 2.0 m/min. The powder feed rate was varied from 2 to 5 g/min. The structural characterisation of the metal matrix composite included X-ray diffraction (XRD...

  7. The effect of different aluminum alloy surface compositions on barrier anodic film formation

    Panitz, J.K.G.; Sharp, D.J.

    1984-01-01

    The authors have grown barrier anodic coatings on samples of aluminum alloy with different elemental surface compositions. In one series of experiments, they characterized the surface composition present on 6061 aluminum alloy samples after different chemical treatments including a detergent-water and methyl-ethyl ketone solvent clean, a 50% nitric acid-water etch, and a concentrated nitric acid-ammonium bifluoride etch. They anodized samples which were prepared similarly to those analyzed to evaluate the practical effects of the three different surface compositions. The anodization voltage rise time to 950V at constant current was used as a figure of merit. The solvent cleaned and the 50% nitric acid etched samples required, respectively, 113% and 41% more time to reach 950V than the concentrated nitric acidammonium bifloride etched samples. In a second series of experiments, they alternately anodized groups of either 6061 or 1100 (commercially pure) aluminum alloy, observed rise times to 950V, and measured chloride ion concentrations in the electrolyte. Longer rise times and higher chloride ion concentrations were observed for the 1100 samples. It was observed that the chloride ion concentration fell from initially high levels when 6061 samples were anodized. The results of both series of experiments augment the results of other investigators, who report that the surface species initially present on aluminum have a significant effect on anodic film formation

  8. Phase composition of iron-rich R-Fe-Si (R=Dy, Ho, Er) alloys

    Ivanova, G.V.; Makarova, G.M.; Shcherbakova, E.V.; Belozerov, E.V.

    2005-01-01

    Phase composition is studied in iron-rich alloys of R-Fe-Si (R=Dy, Ho, Er). In the as-cast state R 2 (Fe, Si) 17 of type Th 2 Ni 17 and R(Fe, Si) 12 compounds are observed; in the alloys of rated composition of R(Fe 0.85 Si 0.15 ) 8.5 (R=Dy, Er) a compound R 2 (Fe, Si) 17 of Th 2 Zn 17 -type is revealed as well. The annealing at 1273 K results in formation of Dy 3 (Fe, Si) 29 and also the compounds with the presumed composition of Dy 4 (Fe, Si) 41 and Ho 4 (Fe, Si) 41 . As this takes place the alloys contain a transition structure as well that represents a set of small-sized areas with various type short-range order in mutual displacement of Fe-Fe(Si) dumpbell chains. The process of phase formation at 1273 K is faced with difficulties. Even the annealing for 1000 h does not result in the state of equilibrium [ru

  9. Controllable synthesis of molybdenum tungsten disulfide alloy for vertically composition-controlled multilayer

    Song, Jeong-Gyu; Ryu, Gyeong Hee; Lee, Su Jeong; Sim, Sangwan; Lee, Chang Wan; Choi, Taejin; Jung, Hanearl; Kim, Youngjun; Lee, Zonghoon; Myoung, Jae-Min; Dussarrat, Christian; Lansalot-Matras, Clement; Park, Jusang; Choi, Hyunyong; Kim, Hyungjun

    2015-01-01

    The effective synthesis of two-dimensional transition metal dichalcogenides alloy is essential for successful application in electronic and optical devices based on a tunable band gap. Here we show a synthesis process for Mo1−xWxS2 alloy using sulfurization of super-cycle atomic layer deposition Mo1−xWxOy. Various spectroscopic and microscopic results indicate that the synthesized Mo1−xWxS2 alloys have complete mixing of Mo and W atoms and tunable band gap by systematically controlled composition and layer number. Based on this, we synthesize a vertically composition-controlled (VCC) Mo1−xWxS2 multilayer using five continuous super-cycles with different cycle ratios for each super-cycle. Angle-resolved X-ray photoemission spectroscopy, Raman and ultraviolet–visible spectrophotometer results reveal that a VCC Mo1−xWxS2 multilayer has different vertical composition and broadband light absorption with strong interlayer coupling within a VCC Mo1−xWxS2 multilayer. Further, we demonstrate that a VCC Mo1−xWxS2 multilayer photodetector generates three to four times greater photocurrent than MoS2- and WS2-based devices, owing to the broadband light absorption. PMID:26204328

  10. Synthesis and characterization of ZA-27 alloy matrix composites reinforced with zinc oxide nanoparticles

    B.O. Fatile

    2017-06-01

    Full Text Available An investigation has been carried out on the synthesis and characterization of ZA-27 alloy composites reinforced with zinc oxide nanoparticles. This was aimed at developing high performance ZA-27 matrix nanocomposite with low density. The particle size and morphology of the zinc oxide (ZnO nanoparticles were investigated by Transmission Electron Microscope (TEM and the elemental composition was obtained from Energy Dispersive Spectroscopy (EDS attached to TEM and X-ray fluorescence spectroscopy (XRF. ZA-27 nanocomposite samples were developed using 0, 1, 2, 3, 4 and 5 wt% of ZnO nanoparticles by double steps stir casting technique. Mechanical properties and Microstructural examination were used to characterize the composite samples produced. The results show that hardness and ultimate tensile strength of the composite samples increased progressively with increase in weight percentage of ZnO nanoparticles. Increase in Ultimate tensile strength (UTS of 10.2%, 21.1%, 22.3%, 35.5%, 33.4% and increase in hardness value of 8.2%, 14.8%, 21.7%, 27.9%, 27.1% were observed for nanocomposites reinforced with 1 wt%, 2 wt%, 3 wt%, 4 wt%, and 5 wt% ZnO nanoparticles respectively in comparison with unreinforced alloy. It was generally observed that composite sample containing 4 wt% of reinforcement has the highest tensile strength and hardness values. However, the fracture toughness and percent elongation of the composites samples slightly decreased with increase in ZnO nanoparticles content. Results obtained from the Microstructural examination using optical microscope and Scanning Electron Microscope (SEM show that the nanoparticles were well dispersed in the ZA-27 alloy matrix.

  11. Structure, phases, and mechanical response of Ti-alloy bioactive glass composite coatings

    Nelson, G.M.; Nychka, J.A. [Department of Chemical and Materials Engineering, University of Alberta, 7th Floor, Electrical and Computer Engineering Research Facility, Edmonton, Alberta T6G 2V4 (Canada); McDonald, A.G., E-mail: andre2@ualberta.ca [Department of Mechanical Engineering, University of Alberta, 4-9 Mechanical Engineering Building, Edmonton, Alberta T6G 2G8 (Canada)

    2014-03-01

    Porous titanium alloy-bioactive glass composite coatings were manufactured via the flame spray deposition process. The porous coatings, targeted for orthodontic and bone-fixation applications, were made from bioactive glass (45S5) powder blended with either commercially pure titanium (Cp-Ti) or Ti-6Al-4V alloy powder. Two sets of spray conditions, two metallic particle size distributions, and two glass particle size distributions were used for this study. Negative control coatings consisting of pure Ti-6Al-4V alloy or Cp-Ti were sprayed under both conditions. The as-sprayed coatings were characterized through quantitative optical cross-sectional metallography, X-ray diffraction (XRD), and ASTM Standard C633 tensile adhesion testing. Determination of the porosity and glassy phase distribution was achieved by using image analysis in accordance with ASTM Standard E2109. Theoretical thermodynamic and heat transfer modeling was conducted to explain experimental observations. Thermodynamic modeling was performed to estimate the flame temperature and chemical environment for each spray condition and a lumped capacitance heat transfer model was developed to estimate the temperatures attained by each particle. These models were used to establish trends among the choice of alloy, spray condition, and particle size distribution. The deposition parameters, alloy composition, and alteration of the feedstock powder size distribution had a significant effect on the coating microstructure, porosity, phases present, mechanical response, and theoretical particle temperatures that were attained. The most promising coatings were the Ti-6Al-4V-based composite coatings, which had bond strength of 20 ± 2 MPa (n = 5) and received reinforcement and strengthening from the inclusion of a glassy phase. It was shown that the use of the Ti-6Al-4V-bioactive glass composite coatings may be a superior choice due to the possible osteoproductivity from the bioactive glass, the potential ability to

  12. Changes in phase composition and stress state of surface layers of VK20 hard alloy after ion bombardment

    Platonov, G.L.; Leonov, E.Yu.; Anikin, V.N.; Anikeev, A.I.

    1988-01-01

    Titanium ion bombardment of the surface of the hard VK20 alloy is studied for its effect on variations in the phase and chemical composition of its surface layers. It is stated that ion treatment results in the appearance of the η-phase of Co 6 W 6 C composition in the surface layer of the VK20 alloy, in the increase of distortions and decrease of coherent scattering blocks of the hard alloy carbide phase. Such a bombardment is found to provoke a transition of the plane-stressed state of the hard alloy surface into the volume-stressed state. It is established that ion treatment does not cause an allotropic transition of the cobalt phase α-modification, formed during grinding of the hard alloy, into the β-modification

  13. Ion-induced Auger electron spectroscopy: a new detection method for compositional homogeneities of alloyed atoms in silicon

    Hiraki, A [Osaka Univ., Japan; Imura, T; Iwami, M; Kim, S C; Ushita, K; Okamoto, H; Hamakawa, Y

    1979-09-01

    Auger spectra of Si LMM transitions induced by keV Ar/sup +/ ion bombardment of Si alloy systems have been studied. The spectra observed are composed of two well-defined peaks termed elsewhere the atomic-like and bulk-like peaks, repsectively. A clear correlation has been found between the intensity of the atomic-like peak lying at 88 eV and the content of the foreign atoms alloyed with Si. Experiments were carried out on metallic silicides, or Si alloys with Au, Cu, Pd and Ni, and covalently bonded non-metallic Si alloys of C and H. From these studies, we propose that ion-induced Auger electron spectroscopy might be a useful tool for the determination of alloyed foreign atoms as well as for the study of their compositional homogeneity in binary alloy systems of silicon.

  14. In vitro performance assessment of new beta Ti–Mo–Nb alloy compositions

    Neacsu, Patricia; Gordin, Doina-Margareta; Mitran, Valentina; Gloriant, Thierry; Costache, Marieta; Cimpean, Anisoara

    2015-01-01

    New β-titanium based alloys with low Young's modulus are currently required for the next generation of metallic implant materials to ensure good mechanical compatibility with bone. Several of these are representatives of the ternary Ti–Mo–Nb system. The aim of this paper is to assess the in vitro biological performance of five new low modulus alloy compositions, namely Ti12Mo, Ti4Mo32Nb, Ti6Mo24Nb, Ti8Mo16Nb and Ti10Mo8Nb. Commercially pure titanium (cpTi) was used as a reference material. Comparative studies of cell activity exhibited by MC3T3-E1 pre-osteoblasts over short- and long-term culture periods demonstrated that these newly-developed metallic substrates exhibited an increased biocompatibility in terms of osteoblast proliferation, collagen production and extracellular matrix mineralization. Furthermore, all analyzed biomaterials elicited an almost identical cell response. Considering that macrophages play a pivotal role in bone remodeling, the behavior of a monocyte-macrophage cell line, RAW 264.7, was also investigated showing a slightly lower inflammatory response to Ti–Mo–Nb biomaterials as compared with cpTi. Thus, the biological performances together with the superior mechanical properties recommend these alloys for bone implant applications. - Highlights: • Ti–Mo–Nb compositions show a fully β-microstructural state by XRD analysis. • Similar osteoblast growth and differentiation is displayed by β-Ti alloys and cpTi. • Ti–Mo–Nb alloys elicit a slightly lower inflammatory response than cpTi

  15. In vitro performance assessment of new beta Ti–Mo–Nb alloy compositions

    Neacsu, Patricia [University of Bucharest, Department of Biochemistry and Molecular Biology, 91–95 Spl. Independentei, 050095 Bucharest (Romania); Gordin, Doina-Margareta [INSA Rennes, UMR CNRS 6226 ISCR/Chimie-Métallurgie, 20 avenue des Buttes de Coësmes, F-35043 Rennes, Cedex (France); Mitran, Valentina [University of Bucharest, Department of Biochemistry and Molecular Biology, 91–95 Spl. Independentei, 050095 Bucharest (Romania); Gloriant, Thierry [INSA Rennes, UMR CNRS 6226 ISCR/Chimie-Métallurgie, 20 avenue des Buttes de Coësmes, F-35043 Rennes, Cedex (France); Costache, Marieta [University of Bucharest, Department of Biochemistry and Molecular Biology, 91–95 Spl. Independentei, 050095 Bucharest (Romania); Cimpean, Anisoara, E-mail: anisoara.cimpean@bio.unibuc.ro [University of Bucharest, Department of Biochemistry and Molecular Biology, 91–95 Spl. Independentei, 050095 Bucharest (Romania)

    2015-02-01

    New β-titanium based alloys with low Young's modulus are currently required for the next generation of metallic implant materials to ensure good mechanical compatibility with bone. Several of these are representatives of the ternary Ti–Mo–Nb system. The aim of this paper is to assess the in vitro biological performance of five new low modulus alloy compositions, namely Ti12Mo, Ti4Mo32Nb, Ti6Mo24Nb, Ti8Mo16Nb and Ti10Mo8Nb. Commercially pure titanium (cpTi) was used as a reference material. Comparative studies of cell activity exhibited by MC3T3-E1 pre-osteoblasts over short- and long-term culture periods demonstrated that these newly-developed metallic substrates exhibited an increased biocompatibility in terms of osteoblast proliferation, collagen production and extracellular matrix mineralization. Furthermore, all analyzed biomaterials elicited an almost identical cell response. Considering that macrophages play a pivotal role in bone remodeling, the behavior of a monocyte-macrophage cell line, RAW 264.7, was also investigated showing a slightly lower inflammatory response to Ti–Mo–Nb biomaterials as compared with cpTi. Thus, the biological performances together with the superior mechanical properties recommend these alloys for bone implant applications. - Highlights: • Ti–Mo–Nb compositions show a fully β-microstructural state by XRD analysis. • Similar osteoblast growth and differentiation is displayed by β-Ti alloys and cpTi. • Ti–Mo–Nb alloys elicit a slightly lower inflammatory response than cpTi.

  16. Determination of the area density and composition of alloy film using dual alpha particle energy loss

    Ma, Xiaojun, E-mail: maxj802@163.com [Institute of Modern Physics, Fudan University, Shanghai 200433 (China); Research Center of Laser Fusion, China Academy of Engineering Physics, Mianyang 621900 (China); Li, Bo; Gao, Dangzhong [Research Center of Laser Fusion, China Academy of Engineering Physics, Mianyang 621900 (China); Xu, Jiayun [College of Physical Science and Technology, Sichuan University, Chengdu 610064 (China); Tang, Yongjian [Institute of Modern Physics, Fudan University, Shanghai 200433 (China); Research Center of Laser Fusion, China Academy of Engineering Physics, Mianyang 621900 (China)

    2017-02-01

    A novel method based on dual α-particles energy loss (DAEL) is proposed for measuring the area density and composition of binary alloy films. In order to obtain a dual-energy α-particles source, an ingenious design that utilizes the transmitted α-particles traveling the thin film as a new α-particles source is presented. Using the DAEL technique, the area density and composition of Au/Cu film are determined accurately with an uncertainty of better than 10%. Finally, some measures for improving the combined uncertainty are discussed.

  17. Composition tunable cobalt–nickel and cobalt–iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

    Schooneveld, Matti M. van; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D.; Rijssel, Jos van; Meijerink, Andries; Erné, Ben H.; Groot, Frank M. F. de

    2012-01-01

    A general organometallic route has been developed to synthesize Co x Ni 1−x and Co x Fe 1−x alloy nanoparticles with a fully tunable composition and a size of 4–10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co 2 (CO) 8 ), here the cobalt–cobalt bond in the carbonyl complex is first broken with anhydrous acetone. The acetonated compound, in the presence of iron carbonyl or nickel acetylacetonate, is necessary to obtain small composition tunable alloys. This new route and insights will provide guidelines for the wet-chemical synthesis of yet unmade bimetallic alloy nanoparticles.

  18. Microbiologically-Facilitated Effects on the Surface Composition of Alloy 22, A Candidate Nuclear Waste Packaging Material

    Horn, J; Lian, T; Martin, S I

    2001-01-01

    The effects of microbiological activities on the surface composition of Alloy 22 was investigated. Prior studies suggesting microbially-generated selective dissolution of chromium from Alloy 22 were based solely on analyzing solubilized Alloy 22 elements. These and other investigations point to the insufficiencies of analyzing solubilized (or solubilized and reprecipitated) alloying elements to discern between homogeneous/stoichiometric dissolution and selective/non-stoichiometric dissolution of alloying elements. Therefore, an approach using X-ray Photoelectron Spectroscopy (XPS) to interrogate the surface layers of treated Alloy 22 specimens was taken to resolve this issue. Sputtering into the surface of the samples, coupled with XPS analysis at given intervals, allowed a high resolution quantitative elemental evaluation of the alloy as a function of depth. Biotically-incubated Alloy 22 show a region that could be depleted of chromium. Surfacial XPS analysis of these same coupons did not detect the presence of re-precipitated Alloy 22 component elements, also supporting the possible occurrence of non-stoichiometric dissolution. Thus, these preliminary data do not exclude the possibility of selective dissolution. It also appears that this experimental approach shows promise to unequivocally resolve this issue. Further tests using smoother-surface, more highly polished coupons should allow for better resolution between surface layers to permit a decisive determination of the mode of Alloy 22 dissolution using sputtering XPS analysis

  19. Dry sliding behavior of aluminum alloy 8011 with 12% fly ash composites

    Magibalan, S.; Senthilkumar, P.; Palanivelu, R.; Senthilkumar, C.; Shivasankaran, N.; Prabu, M.

    2018-05-01

    This research focused on the fabrication of aluminum alloy 8011 with 12% fly ash (FA) composite (AA8011%–12% FA) using the stir casting method. A three-level central composite design experiment was developed using response surface methodology with various parameters such as load, time, and sliding velocity varied in the range of 5 to 15 N, 5 to 15 min, and 1.5 to 4.5 m.s‑1, respectively. Dry sliding wear tests were performed as per the experimental design using a pin on disc at room temperature. The obtained regression result indicated that the developed model performed well in relating the wear process parameters and predicted the wear behavior of the composite. The surface plot showed that the wear rate increases with increase in load, time, and sliding velocity. Hardness was evaluated by Vickers hardness testing machine. Moreover, the surface morphology of the worn-out composite was examined using a scanning electron microscope.

  20. Characterization of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotubes

    Hsu, C.F. [Institute of Materials Engineering, National Taiwan Ocean University, No. 2, Beining Road, Keelung (China); Lin, H.M. [Department of Materials Engineering, Tatung University, No.40, Sec. 3, Jhongshan N. Rd. Jhongshan District, Taipei 104 Taiwan (China); Lee, P.Y.

    2008-11-15

    This study explored the feasibility of preparing CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} bulk metallic glass (BMG) composites though powder metallurgy route. The CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites were obtained by consolidating the 8h mechanically alloyed composite powders by vacuum hot pressing process. A significant increase in hardness (9.34 GPa) and fracture strength (1937 MPa) was achieved for the Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites containing 12 vol. % CNT. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  1. Evaluation of Mechanical Properties of MWCNT / Nanoclay Reinforced Aluminium alloy Metal Matrix Composite

    Ratna Kumar, P. S. Samuel; Robinson Smart, D. S.; Alexis, S. John

    2018-04-01

    Aluminium alloy 5083 (AA5083) is a widely used material in aerospace, marine, defence and structural applications were mechanical and corrosion resistance property plays a vital role. For the present work, MWCNT / Nanoclay (montmorillonite (MMT) K10) mixed with AA5083 for different composition in weight percentage to enhance the mechanical property. Semi-solid state casting method (Compo-casting) was used to fabricate the composite materials. By using Field-emission scanning electron microscope (FESEM) the uniform dispersion of the reinforcement and microstructure were studied. Finally, the addition of Nanoclay shows decrease in tensile strength compared to the AA5083 / MWCNT composites and hardness value of the composites (AA5083 / MWCNT and AA5083 / Nanoclay) was found to increase significantly.

  2. Corrosion behaviour of 2124 aluminium alloy-silicon carbide metal matrix composites in sodium chloride environment

    Singh, Nirbhay; Vadera, K.K.; Ramesh Kumar, A.V.; Singh, R.S.; Monga, S.S.; Mathur, G.N.

    1999-01-01

    Aluminium alloy based particle reinforced metal matrix composites (MMCs) are being considered for a range of applications. Their mechanical properties have been investigated in detail, but more information about their corrosion resistance is needed. In this investigation, the corrosion behaviour of silicon carbide particulates (SiC p )-2124 aluminium metal matrix composites was studied in 3 wt% sodium chloride solution by means of electrochemical technique and optical microscope. The effects of weight percentages and particle size of silicon carbide particulates on corrosion behaviour of the composite were studied in NaCl and it was observed that corrosion rate increases linearly with the increasing weight percentage of SiC p . The corrosion rate of the MMC increases by increasing the size of SiC particles. Anodization improved corrosion resistance of the composites. (author)

  3. Microstructure and Properties of Composite Coatings Obtained on Aluminium Alloys

    Bara M.

    2016-09-01

    Full Text Available This paper presents methods of modifying the anode surface layers of Al2O3 by introducing carbon to their microstructure. Composite coatings were prepared using two different methods. In the first, coatings were formed by means of oxidation under constant current conditions. Anodic oxidation of aluminium was conducted in a multicomponent electrolyte with the addition of organic acids and graphite. The second method was based on the formation of oxide coatings in an electrolyte without the addition of graphite or heat treatment of the layers of succinic acid. The obtained coatings were tested using SEM, TEM, and GDOES (glow discharge optical emission spectrometry and their tribological and stereometric properties were measured. The study demonstrated the beneficial effects of the methods when used to improve the tribological properties of sliding couples.

  4. Using the PSCPCSP computer software for optimization of the composition of industrial alloys and development of new high-temperature nickel-base alloys

    Rtishchev, V. V.

    1995-11-01

    Using computer programs some foreign firms have developed new deformable and castable high-temperature nickel-base alloys such as IN, Rene, Mar-M, Udimet, TRW, TM, TMS, TUT, with equiaxial, columnar, and single-crystal structures for manufacturing functional and nozzle blades and other parts of the hot duct of transport and stationary gas-turbine installations (GTI). Similar investigations have been carried out in Russia. This paper presents examples of the use of the PSCPCSP computer software for a quantitative analysis of structural und phase characteristics and properties of industrial alloys with change (within the grade range) in the concentrations of the alloying elements for optimizing the composition of the alloys and regimes of their heat treatment.

  5. Degradation of magnesium and its alloys: dependence on the composition of the synthetic biological media.

    Mueller, Wolf-Dieter; de Mele, Monica Fernández Lorenzo; Nascimento, Maria Lucia; Zeddies, Miriam

    2009-08-01

    Magnesium and its alloys are highly degradable metals that are potentially useful as biomaterials, especially in orthopaedic and cardiovascular applications. However, the in vivo corrosion has proved to be too high. Because of the complexity of in vivo conditions, a careful study of the corrosion of magnesium in synthetic solutions that simulate the in vivo environment is necessary as a first approach to predict the actual in vivo situation. The aim of this work was to evaluate the influence of the electrolyte composition on the corrosion behavior of magnesium and two Mg-alloys in synthetic biological media. Pure magnesium and its alloys (AZ31 and LAE442) were employed in the experiments. Electrochemical potentiodynamic polarization curves were recorded in sodium chloride and PBS electrolytes with different chloride ion and albumin concentration. Optical and SEM observations complemented by EDX analysis were made. The results showed that magnesium corrosion is localized in chloride- and albumin-containing buffer solutions. They also showed that the chloride concentration and the presence of buffer and protein strongly affect the electrochemical behavior of magnesium and magnesium alloys.

  6. CuPb rheocast alloy as joining material for CFC composites

    Salvo, M.; Lemoine, P.; Ferraris, M.; Appendino Montorsi, M.; Matera, R.

    1995-10-01

    High heat flux components for future use in thermonuclear fusion reactors are designed as layered structures. The assembling of the different parts (armour, heat sink and external structure) requires a joint which could withstand large heat loads and thermal stresses. In this paper we examined a 50 wt% PbCu rheocast alloy (RCA) as joining material for the armour/heat sink joint. The alloy was prepared in vacuum in a rotational furnace and was characterized by SEM-EDS analysis and heating microscopy. The obtained microstructure was globular as foreseen and it remained after prolonged heating at 650°C. The alloy showed very good ductility: sheets of about 200 μm were rolled starting from about 1 × 1 × 1 cm 3 cubes. The alloy was successful in joining both the armour and the heat sink materials, respectively, carbon fibre reinforced composites and copper. Initial mechanical testing shows that the technique is viable for the foreseen applications in the field of thermonuclear fusion reactors.

  7. Cu-Pb rheocast alloy as joining material for CFC composites

    Salvo, M.

    1995-01-01

    High heat flux components for future use in thermonuclear fusion reactors are designed as layered structures. The assembling of the different parts (armour, heat sink and external structure) requires a joint which could withstand large heat loads and thermal stresses. In this paper we examined a 50 wt% Pb-Cu rheocast alloy (RCA) as joining material for the armour/heat sink joint. The alloy was prepared in vacuum in a rotational furnace and was characterized by SEM-EDS analysis and heating microscopy. The obtained microstructure was globular as foreseen and it remained after prolonged heating at 650 C. The alloy showed very good ductility: sheets of about 200 μm were rolled starting from about 1x1x1 cm 3 cubes. The alloy was successful in joining both the armour and the heat sink materials, respectively, carbon fibre reinforced composites and copper. Initial mechanical testing shows that the technique is viable for the foreseen applications in the field of thermonuclear fusion reactors. (orig.)

  8. Phase composition of Al-Ti-Nb-Mo γ alloys in the heat-treatment temperature range: Calculation and experiment

    Belov, N. A.; Dashkevich, N. I.; Bel'tyukova, S. O.

    2015-07-01

    The phase composition of TNM-type Al-Ti-Nb-Mo γ alloys at heat-treatment temperatures is quantitatively studied using the Thermo-Calc program package and experimental methods. Isothermal cross sections are calculated and the joint influence of two alloying elements on the phase composition of the alloy is determined at the mean concentration of a third component. Based on the calculations of vertical cross sections, the boundaries of the four-phase eutectoid reaction α → α2 + β + γ are found. The temperature is shown to significantly influence the phase compositions of the γ alloys, among them the mass fractions of various phases (α, β, γ,α2) and the element concentration in them.

  9. Wear resistance of laser-deposited boride reinforced Ti-Nb-Zr-Ta alloy composites for orthopedic implants

    Samuel, Sonia; Nag, Soumya; Scharf, Thomas W.; Banerjee, Rajarshi

    2008-01-01

    The inherently poor wear resistance of titanium alloys limits their application as femoral heads in femoral (hip) implants. Reinforcing the soft matrix of titanium alloys (including new generation β-Ti alloys) with hard ceramic precipitates such as borides offers the possibility of substantially enhancing the wear resistance of these composites. The present study discusses the microstructure and wear resistance of laser-deposited boride reinforced composites based on Ti-Nb-Zr-Ta alloys. These composites have been deposited using the LENS TM process from a blend of elemental Ti, Nb, Zr, Ta, and boron powders and consist of complex borides dispersed in a matrix of β-Ti. The wear resistance of these composites has been compared with that of Ti-6Al-4V ELI, the current material of choice for orthopedic femoral implants, against two types of counterfaces, hard Si 3 N 4 and softer SS440C stainless steel. Results suggest a substantial improvement in the wear resistance of the boride reinforced Ti-Nb-Zr-Ta alloys as compared with Ti-6Al-4V ELI against the softer counterface of SS440. The presence of an oxide layer on the surface of these alloys and composites also appears to have a substantial effect in terms of enhanced wear resistance

  10. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Yanfeng Ge

    2014-12-01

    Full Text Available The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating, and it acted as a shelter against corrosive products. The copper-accelerated acetic acid salt spray Test, abrasion resistance test, stone impact resistance test, thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM. The test results showed the composite coatings meet all the requirements. The MCC coating on Mg presents excellent properties, and it is a promising surface treatment technology on magnesium alloys for production vehicles.

  11. Effect of composition and heat treatment on carbide phases in Ni-Mo alloys

    Svistunova, T.V.; Tsvigunov, A.N.; Stegnukhina, L.V.; Sakuta, N.D.

    1984-01-01

    The investigation results of vanadium, iron, carbon and silicon effect and heat treatment regime on the type and composition of carbides in Ni-(26...31)%Mo alloys are presented. It is shown that type, composition and quantity of carbide phases forming in alloys are determined not only by molybdenum and carbon content, but presence of other elements (V, Fe), admixtures (C, Si) and reducers as well as by regime of thermal treatment. In the alloy, containing 26...31% Mo, 0.01...0.03% C ( 12 C type with a=1.083...1.089 nm lattice parameter, in which V and Ti, Fe and Si are presented besides Mo and Ni. In the temperature range of 600-800 deg C high dispersed carbides segregate on grain boundaries. Silicon initiates segregation of the carbide phases among them by grain boundaries at the temperatures of 800 deg C as well as regulates carbide of M 12 C type with a=1.094...1.098 nm lattice parameter

  12. Microstructural and hardness behavior of graphene-nanoplatelets/aluminum composites synthesized by mechanical alloying

    Pérez-Bustamante, R.; Bolaños-Morales, D.; Bonilla-Martínez, J.; Estrada-Guel, I.; Martínez-Sánchez, R.

    2014-01-01

    Highlights: • Pure aluminum was reinforced with graphene-platelets by using mechanical milling. • The composites were studied after sintering condition. • Milling time and graphene-platelet enhance the mechanical behavior of the composites. - Abstract: Graphene can be considered as an ideal reinforcement for the production of composites due to its outstanding mechanical properties. These characteristics offer an increased opportunity for their study in the production of metal matrix composites (MMCs). In this research, the studied composites were produced by mechanical alloying (MA). The employed milling times were of 1, 3 and 5 h. GNPs were added in 0.25, 0.50 and 1.0 wt% into an aluminum powder matrix. Milled powders were cold consolidated and subsequently sintered. Composites were microstructurally characterized with Raman spectroscopy and electron microscopy and X-ray diffraction. The hardness behavior in composites was evaluated with a Vickers micro-hardness test. A homogeneous dispersion of graphene during MA and the proper selection of sintering conditions were considered to produce optimized composites. The obtained results with electron microscopy indicate a homogeneous dispersion of GNPs into the aluminum matrix. Analyses showed GNPs edges where the structure of the graphene layers conserved after MA is observed

  13. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    Gu, X N; Zheng, Y F; Chen, L J

    2009-01-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  14. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys.

    Gu, X N; Zheng, Y F; Chen, L J

    2009-12-01

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  15. Influence of artificial biological fluid composition on the biocorrosion of potential orthopedic Mg-Ca, AZ31, AZ91 alloys

    Gu, X N; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Chen, L J, E-mail: yfzheng@pku.edu.c [School of Material Science and Engineering, Shengyang University of Technology, Shenyang 110023 (China)

    2009-12-15

    The electrochemical behavior of potential orthopedic Mg-Ca, AZ31 and AZ91 alloys was studied in Hank's solution, Dulbecco's Modified Eagle's Medium (DMEM) and serum-containing medium (DMEM adding 10% fetal bovine serum (DMEM+FBS)) over a 7 day immersion period. The biocorrosion of the above three alloys for various immersion time intervals was investigated by linear polarization and electrochemical impedance spectroscopy (EIS). After 7 day immersion, potentiodynamic polarization tests were carried out and the surface morphologies of experimental samples were examined by scanning electron microscopy (SEM) observation complemented by energy-disperse spectrometer (EDS) analysis. It was shown that the corrosion of magnesium alloys was influenced by the composition of the solution. The results indicated that chloride ion could reduce the corrosion resistance and the hydrocarbonate ions could induce rapid surface passivation. The adsorbed amino acid on the experimental magnesium alloys' surface increased their polarization resistance and reduced current densities. The influence of the serum protein on corrosion was found to be associated with the magnesium alloy compositions. A Mg-Ca alloy exhibited an increased corrosion rate in the presence of serum protein. An AZ31 alloy showed an increased corrosion rate in DMEM+FBS in the initial 3 day immersion and the corrosion rate decreased thereafter. An AZ91 alloy, with high Al content, showed a reduced corrosion rate with the addition of FBS into DMEM.

  16. Strong composition-dependent disorder in InAs1-xNx alloys

    Benaissa, H.; Zaoui, A.; Ferhat, M.

    2009-01-01

    We investigate the main causes of disorder in the InAs 1-x N x alloys (x = 0, 0.03125, 0.0625, 0.09375, 0.125, 0.25, 0.5, 0.75, 0.875, 0.90625, 0.9375, 0.96875 and 1). The calculation is based on the density-functional theory in the local-density approximation. We use a plane wave-expansion non-norm conserving ab initio Vanderbilt pseudopotentials. To avoid the difficulty of considering the huge number of atomic configurations, we use an appropriate strategy in which we consider four configurations for a given composition where the N atoms are not randomly distributed. We mainly show that the band gap decreases (increases) rapidly with increasing (decreasing) compositions of N. As a consequence the optical band gap bowing is found to be strong and composition dependent. The obtained compounds, from these alloys, may change from semi-conducting to metal (passing to a negative bowing) and could be useful for device applications, especially at certain composition.

  17. Influence of sintering time on distribution of alloying elements composition in Zircaloy pellet

    Sigit; Muchlis B; Widjaksana; Eric, J.; Suryana, RA; Gunawan

    1996-01-01

    Influence of sintering time on distribution of alloying elements composition in zircaloy pellet has been studied. Zircaloy pellets were obtained by pressing of Zr, Fe, Cr and Sn powders mixture in adequate composition of zircaloy-4, than the green pellets were sintered at 1100 o C for 1 - 3 hours. The alloying elements (Fe, Cr and Sn) composition in zircaloy pellets as sintering product were determined by Scanning Electron Microscope - Energy Dispersive X-Ray Analyser (SEM-EDAX). The experiments showed that there was an accumulation of Sn in a site of the zircaloy green pellet of 17.46 %, but after sintering process, the Sn was distributed everywhere. The influence of sintering time up to 1 hour showed a decreasing Sn composition from 9 % to 2 % which then relatively constant, while for Fe and Cr its decreasing was relatively small, i.e. : 1.86 % to 0.6 % and 1.04 % to 0.17 % respectively. The sintering process revealed no clear grain boundaries and powder homogenization did not complete. Observation on metallographic photos showed that this condition was in initial stage of sintering process where there was a complex phenomenon i.e.: no powder homogenization in green pellet or initial heating rate was extremely quick

  18. Bisphenyl-Polymer/Carbon-Fiber-Reinforced Composite Compared to Titanium Alloy Bone Implant

    Richard C. Petersen

    2011-01-01

    Full Text Available Aerospace/aeronautical thermoset bisphenyl-polymer/carbon-fiber-reinforced composites are considered as new advanced materials to replace metal bone implants. In addition to well-recognized nonpolar chemistry with related bisphenol-polymer estrogenic factors, carbon-fiber-reinforced composites can offer densities and electrical conductivity/resistivity properties close to bone with strengths much higher than metals on a per-weight basis. In vivo bone-marrow tests with Sprague-Dawley rats revealed far-reaching significant osseoconductivity increases from bisphenyl-polymer/carbon-fiber composites when compared to state-of-the-art titanium-6-4 alloy controls. Midtibial percent bone area measured from the implant surface increased when comparing the titanium alloy to the polymer composite from 10.5% to 41.6% at 0.8 mm, P<10−4, and 19.3% to 77.7% at 0.1 mm, P<10−8. Carbon-fiber fragments planned to occur in the test designs, instead of producing an inflammation, stimulated bone formation and increased bone integration to the implant. In addition, low-thermal polymer processing allows incorporation of minerals and pharmaceuticals for future major tissue-engineering potential.

  19. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys

    Moura, L.B.; Guimaraes, R.F.

    2010-01-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  20. The fracture mechanism of uranium-niobium alloys near hypoeutectoid composition aged at low temperature

    Wang Xiaoying; Ren Dapeng; Yang Jianxiong; Jiang Guifen

    2006-01-01

    The microstructures and the crack propagation of uranium-niobium alloys near hypoeutectoid composition aged at temperature 200 degree C for 2 hours during a tension was investigated by means of in situ tension tests using TEM. The results show that the twinning planes inside and between the martensite laths move and merge, and then disintegrate in uranium-niobium alloys with monoclinic α structure during the tension. The crack propagation can be described as follows. Under the tension, the thinning zone which is locally plastically deformed emerges in the front of the crack tip. After the process of nucleation, growth and conjunction, the microvoids connect with the main crack, which results in the fracture. Neither of emission, propagation and movement of dislocation was observed during the tension. (authors)

  1. Phase composition of rapidly solidified Ag-Sn-Cu dental alloys

    Lecong Dzuong; Do Minh Nghiep; Nguyen van Dzan; Cao the Ha

    1996-01-01

    The phase composition of some rapidly solidified Ag-Sn-Cu dental alloys with different copper contents (6.22 wtpct) has been studied by XRD, EMPA and optical microscopy. The samples were prepared from melt-spun ribbons. The microstructure of the as-quenched ribbons was microcrystalline and consisted of the Ag sub 3 Sn, Ag sub 4 Sn, Cu sub 3 Sn and Cu sub 3 Sn sub 8 phases. Mixing with mercury (amalgamation) led to formation of the Ag sub 2 Hg sub 3, Sn sub 7 Hg and Cu sub 6 Sn sub 5 phases. The amount of copper atoms in the alloys played an important role in phase formation in the amalgams

  2. Welding of Invar Fe-36 Ni Alloy used for tooling of composite materials

    Corbacho, J.L.; Suarez, J.C.; Molleda, F.

    1997-01-01

    Invar alloy has been used for a long time almost exclusively for the manufacturing of high precision devices. Recently, however, new structural uses, such as bulky composite tooling for aerospace industry, have forced to reconsider all the welding procedures previously used. The aim of this research work is to get some insight into several of the problems of welding of invar, while proposing solutions concerned with experience or actual uses. Several issues have been considered, such as precautions with regards the purity of the inert shielding gas and the absence of residues on the surface, role of the titanium added with the filler metal, sensitivity of the alloy to reheat cracking, existence of precipitates and inclusions, etc. The presence of a characteristic banding on the weld pool, its origin and incidence on joint's properties have been also investigated. (Author) 28 refs

  3. Composite Ni-Co-fly ash coatings on 5083 aluminium alloy

    Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece); Georgiou, E.P.; Tsopani, A.; Piperi, L. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece)

    2011-03-15

    Ni-Co-fly ash coatings were deposited on zincate treated 5083 wrought aluminium alloy substrates with the aid of the electrodeposition technique. Structural and chemical characterization of the produced composite coatings was performed with the aid of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron dispersive X-ray analysis (EDS) techniques. The Ni-Co-fly ash coatings were found to consist of a crystalline Ni-Co solid solution with dispersed fly ash particles. In addition, chemical analysis of the Ni-Co matrix showed that it consisted of 80 wt.% Ni and 20 wt.% Co. The co-deposition of fly ash particles leads to a significant increase of the microhardness of the coating. The corrosion behaviour of the Ni-Co-fly ash/zincate coated aluminium alloy, in a 0.3 M NaCl solution (pH = 3.5), was studied by means of potentiodynamic corrosion experiments.

  4. Description of hypo eutectic Al-Si-Cu alloys based on their known chemical compositions

    Djurdjevic, M. B.; Vicario, I.

    2013-01-01

    The modeling of casting processes has remained a topic of active interest for several decades, and the availability of numerous software packages on the market is a good indication of the interest that the casting industry has in this field. Most of the data used in these software packages are directly read or estimated from the binary or multi-component phase diagrams. Unfortunately, except for binary diagrams, many of ternary or higher order phase diagrams are still not accurate enough. Having in mind that most of the aluminum binary systems are very well established, it has been tried to transfer multi-component system into one well known Al-Xi pseudo binary system (in this case the Al-Si phase diagram was chosen as a reference system). The new Silicon Equivalency (SiEQ) algorithm expresses the amounts of major and minor alloying elements in the aluminum melts through an equivalent amount of silicon. Such a system could be used to calculate several thermo-physical and solidification characteristics of multi component as cast aluminum alloys. This provides to the model the capacity to predict the solidification characteristics of cast parts, where cooling rates are slow and the solidification process has to be known in great detail in order to avoid quality problems in the casting. This work demonstrates how the SiEQ algorithm can be used to calculate the characteristic solidification temperatures of the multicomponent Al-Si alloys as well as their latent heats and growth restriction factor. Statistical analysis of the results obtained for a wide range of alloy chemical compositions shows a very good correlation with the experimental data and the SiEQ calculations. The same mathematical approach might be applied for other metallic systems such as iron and magnesium, using carbon equivalency for ferrous systems and aluminum equivalency for magnesium multi-component alloys. (Author)

  5. Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

    Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

    2013-01-01

    Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

  6. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi; Lee, Woo-Yong; Ahn, Sung-Hoon

    2010-01-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in intersection -shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  7. Structure-property correlations in nanocrystalline Al-Zr alloy composites

    Rittner, M.N.; Argonne National Lab., IL; Weertman, J.R.; Eastman, J.A.

    1996-01-01

    A study of the structure, grain size stability and Vickers microhardness of nanocrystalline aluminum-zirconium alloy composites was conducted. Samples were synthesized by the inert gas condensation process with electron beam evaporation. Transmission electron microscope examinations of the samples were performed at room and elevated temperatures. The behavior of the microstructures of the samples with time and temperature was investigated as a function of specimen composition. Vickers microhardness data were evaluated at room temperature in as-produced and polished compacted specimens. The local chemical composition of individual microhardness indents and average values of the grain size and porosity level were determined for a number of samples. Correlations among these microstructural variables and hardness were determined using multiple regression techniques

  8. Fabrication and AE characteristics of TiNi/A16061 shape memory alloy composite

    Park, Young Chul; Lee, Jin Kyung

    2004-01-01

    TiNi/A16061 Shape Memory Alloy (SMA) composite was fabricated by hot press method to investigate the microstructure and mechanical properties. Interface bonding between TiNi reinforcement and A1 matrix was observed by using SEM and EDS. Pre-strain was imposed to generate compressive residual stress inside composite. A tensile test for specimen, which underwent pre-strain, was performed at high temperature to evaluate the variation of strength and the effect of pre-strain. It was shown that interfacial reactions occurred at the bonding between matrix and fiber, creating two inter-metallic layers. And yield stress increased with the amount of pre-strain. Acoustic emission technique was also used to nondestructively clarify the microscopic damage behavior at high temperature and the effect of pre-strain of TiNi/A16061 SMA composite

  9. Deep ultraviolet distributed Bragg reflectors based on graded composition AlGaN alloys

    Brummer, Gordie, E-mail: gbrummer@bu.edu [Department of Electrical and Computer Engineering, Boston University, Boston, Massachusetts 02215 (United States); Photonics Center, Boston University, Boston, Massachusetts 02215 (United States); Nothern, Denis [Photonics Center, Boston University, Boston, Massachusetts 02215 (United States); Division of Materials Science and Engineering, Boston University, Boston, Massachusetts 02215 (United States); Nikiforov, A. Yu. [Photonics Center, Boston University, Boston, Massachusetts 02215 (United States); Moustakas, T. D., E-mail: tdm@bu.edu [Department of Electrical and Computer Engineering, Boston University, Boston, Massachusetts 02215 (United States); Photonics Center, Boston University, Boston, Massachusetts 02215 (United States); Division of Materials Science and Engineering, Boston University, Boston, Massachusetts 02215 (United States)

    2015-06-01

    Distributed Bragg reflectors (DBRs) with peak reflectivity at approximately 280 nm, based on compositionally graded Al{sub x}Ga{sub 1−x}N alloys, were grown on 6H-SiC substrates by plasma-assisted molecular beam epitaxy. DBRs with square, sinusoidal, triangular, and sawtooth composition profiles were designed with the transfer matrix method. The crystal structure of these DBRs was studied with high-resolution x-ray diffraction of the (1{sup ¯}015) reciprocal lattice point. The periodicity of the DBR profiles was confirmed with cross-sectional Z-contrast scanning transmission electron microscopy. The peak reflectance of these DBRs with 15.5 periods varies from 77% to 56% with corresponding full width at half maximum of 17–14 nm. Coupled mode analysis was used to explain the dependence of the reflectivity characteristics on the profile of the graded composition.

  10. Microstructure and wear characteristics on Al alloy matrix composite reinforced with Ni perform

    Park, Won Jo; Park, Cheol Hong; Kim, Hyung Jin; Huh, Sun Chul [Gyeongsang National University, Tongyeong, (Korea, Republic of)

    2012-06-15

    Al based composite reinforced with Nickel is used for diesel engine piston, because the thermal properties, strength and corrosion resistant are for better than Al alloy alone. For processing, the intermetallic compounds of Ni and Al improves wear resistance due to its high hardness. Existing process methods for MMC (metal matrix composite) using preform were manufactured under high-pressure. However, this causes deformation of the preform or weaknesses in the completed MMC. Low-pressure infiltration can prevent these problems, and there is an advantage of cost reduction in of production with small-scale of production equipment. In this study, the microstructure and wear characteristics of Al-based composite with Ni preform as reinforcement with low-pressure infiltration was analyzed.

  11. Shape memory alloy wires turn composites into smart structures: I. Material requirements

    Schrooten, Jan; Michaud, Veronique J.; Zheng, Yanjun; Balta-Neumann, J. Antonio; Manson, Jan-Anders E.

    2002-07-01

    Composites containing thin Shape Memory Alloy (SMA) wires show great potential as materials able to adapt their shape, thermal behavior or vibrational properties to external stimuli. The functional properties of SMA-composites are directly related to the constraining effect of the matrix on the reversible martensitic transformation of the embedded pre-strained SMA wires. The present work reports results of a concerted European effort towards a fundamental understanding of the manufacturing and design of SMA composites. This first part investigates the transformational behavior of constrained SMA wires and its translation into functional properties of SMA composites. Thermodynamic and thermomechanical experiments were performed on SMA wires. A model was developed to simulate the thermomechanical behavior of the wires. From the screening of potential wires it was concluded that NiTiCu, as well as R-phase NiTi appeared as best candidates. Requirements for the host composite materials were surveyed. A Kevlar-epoxy system was chosen. Finally, the quality of the SMA wire-resin interface was assessed by two different techniques. These indicated that a thin oxide layer seems to provide the best interfacial strength. A temperature window in which SMA composites can be safely used was also defined. The manufacturing and properties of the SMA composites will be discussed in Part II.

  12. Effect of reinforced fiber on morphology of Si phases in Al2O3/AI-Si alloy composite

    Zheng LIU

    2005-05-01

    Full Text Available Alumina/aluminum-silicon alloy composite is manufactured by squeeze casting. The effect of the reinforcement on the morphology of the silicon phase in aluminum-silicon alloy is studied. The results indicate that an alumina fiber can serve as propitious sites for the heterogeneous nucleation of the silicon phase, and the primary silicon in the composite can nucleate on the surface of the fiber. The fiber in the composite can trigger twin during the coupled growth of the aluminum-silicon eutectic and lead to modification of the eutectic silicon near the fiber.

  13. Finite element analysis of Al 2024/Cu-Al-Ni shape memory alloy composites with defects/cracks

    Kotresh, M.; Benal, M. M., Dr; Siddalinga Swamy, N. H., Dr

    2018-02-01

    In this work, a numerical approach to predict the stress field behaviour of defect/crack in shape memory alloy (SMA) particles reinforced composite known as the adaptive composite is presented. Simulation is based on the finite element method. The critical stress field approach was used to determine the stresses around defect/crack. Thereby stress amplification issue is being resolved. In this paper, the effect volume % of shape memory alloy and shape memory effect of reinforcement for as-cast and SME trained composites are examined and discussed. Shape memory effect known as training is achieved by pre-straining of reinforcement particles by equivalent changes in their expansion coefficients.

  14. Change of Composition in Metallic Fuel Slug of U-Zr Alloy from High-Temperature Annealing

    Youn, Young Sang; Lee, Jeong Mook; Kim, Jong Yun; Kim, Jong Hwan; Song, Hoon [KAERI, Daejeon (Korea, Republic of)

    2016-09-15

    The U–Zr alloy is a candidate for fuel to be used as metallic fuel in sodium-cooled fast reactors (SFRs). Its chemical composition before and after annealing at the operational temperature of SFRs (610 .deg. C) was investigated using X-ray photoelectron spectroscopy, Raman spectroscopy, and X-ray diffraction. The original alloy surface contained uranium oxides with the U(IV) and U(VI) oxidation states, Zr{sub 2}O{sub 3}, and a low amount of uranium metal. After annealing at 610 .deg. C, the alloy was composed of uranium metal, uranium carbide, uranium oxide with the U(V) valence state, zirconium metal, and amorphous carbon. Meanwhile, X-ray diffraction data indicate that the bulk composition of the alloy remained unchanged.

  15. Change of Composition in Metallic Fuel Slug of U-Zr Alloy from High-Temperature Annealing

    Youn, Young Sang; Lee, Jeong Mook; Kim, Jong Yun; Kim, Jong Hwan; Song, Hoon

    2016-01-01

    The U–Zr alloy is a candidate for fuel to be used as metallic fuel in sodium-cooled fast reactors (SFRs). Its chemical composition before and after annealing at the operational temperature of SFRs (610 .deg. C) was investigated using X-ray photoelectron spectroscopy, Raman spectroscopy, and X-ray diffraction. The original alloy surface contained uranium oxides with the U(IV) and U(VI) oxidation states, Zr 2 O 3 , and a low amount of uranium metal. After annealing at 610 .deg. C, the alloy was composed of uranium metal, uranium carbide, uranium oxide with the U(V) valence state, zirconium metal, and amorphous carbon. Meanwhile, X-ray diffraction data indicate that the bulk composition of the alloy remained unchanged

  16. Strong composition-dependence on glass-forming ability in Ni-(Ti,Zr)-Si pseudo-ternary alloys

    Yang, H.; Wang, J.Q.; Li, Y.

    2006-01-01

    The glass formation in Ni-(Ti,Zr)-Si pseudo-ternary alloys was studied. For suction casting, by carefully adjusting the alloy composition and studying the microstructure changes, the best glass-forming alloy with a 2 mm diameter is pinpointed in a narrow composition region of 57.5-58.5 at.% Ni, 36.5-38.5 at.% (Ti + Zr) and 5-5.5 at.% Si. The main competing crystalline phases, identified by XRD and SEM, were Ni 10 (Zr,Ti) 7 , Ni(Ti,Zr) and an unidentified Si-containing phase. Our results indicate a clear need for monitoring the microstructure change in the cross section of the ingots to locate the best glass-forming alloys

  17. Hexagonal Boron Nitride Impregnated Silane Composite Coating for Corrosion Resistance of Magnesium Alloys for Temporary Bioimplant Applications

    Saad Al-Saadi

    2017-11-01

    Full Text Available Magnesium and its alloys are attractive potential materials for construction of biodegradable temporary implant devices. However, their rapid degradation in human body fluid before the desired service life is reached necessitate the application of suitable coatings. To this end, WZ21 magnesium alloy surface was modified by hexagonal boron nitride (hBN-impregnated silane coating. The coating was chemically characterised by Raman spectroscopy. Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS of the coated alloy in Hanks’ solution showed a five-fold improvement in the corrosion resistance of the alloy due to the composite coating. Post-corrosion analyses corroborated the electrochemical data and provided a mechanistic insight of the improvement provided by the composite coating.

  18. High corrosion resistance of electroless composite plating coatings on AZ91D magnesium alloys

    Song, Y.W.; Shan, D.Y.; Han, E.H.

    2008-01-01

    The process of electroless plating Ni-P on AZ91D magnesium alloys was improved. The Ni-P-ZrO 2 composite coatings and multilayer coatings were investigated based on the new electroless plating process. The coatings surface and cross-section morphologies were observed with scanning electron microscopy (SEM). The chemical compositions were analyzed by EDXS. The corrosion behaviors were evaluated by immersion, salt spray and electrochemical tests. The experimental results indicated that the Ni-P-ZrO 2 composite coatings suffered attack in NaCl solution but displayed passivation characteristics in NaOH and Na 2 SO 4 solutions. The corrosion resistance of Ni-P-ZrO 2 coatings was superior to Ni-P coatings due to the effect of ZrO 2 nano-particle. The multilayer coatings consisting of Ni-P-ZrO 2 /electroplating nickel/Ni-P (from substrate to surface) can protect magnesium alloys from corroding more than 1000 h for the salt spray test

  19. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy

    Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-01-01

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO4·3H2O, MnHPO4·2.25H2O, BaHPO4·3H2O, BaMg2(PO4)2, Mg3(PO4)2·22H2O, Ca3(PO4)2·xH2O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl. PMID:29518038

  20. Microstructure evaluation of Al-Al2O3 composite produced by mechanical alloying method

    Zebarjad, S.M.; Sajjadi, S.A.

    2006-01-01

    Mechanical alloying process using ball-milling techniques, has received much attention as a powerful tool for fabrication of several advanced materials, including amorphous, quasicrystals, nanocrystalline and composite materials, etc. This research is focused on production of Al-Al 2 O 3 composite materials by mechanical alloying method and on investigation of its microstructure. For this purpose a horizontal ball mill was designed and manufactured. Aluminum and alumina powders, with specified size and weight percent, were added to the mill. The mixed powders were milled at different times. The milled powders were pressed and sintered under argon gas control. Microstructure of produced composite was investigated by scanning electron microscope. The results show that increasing milling time causes to make fine alumina powders as well as uniform distribution within aluminum, also in steady-state stage increasing milling time has not significant effect on their size distribution within aluminum. The results of atomic analysis of initial and milled powders at different times show that at the beginning of milling, the powders will tend to absorb iron and gradually their susceptibility decrease until steady-state condition is prevailed. The result of infrared spectroscopy does not show any evidence of compounds except alumina

  1. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy.

    Chen, Jun; Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-03-08

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO₄·3H₂O, MnHPO₄·2.25H₂O, BaHPO₄·3H₂O, BaMg₂(PO₄)₂, Mg₃(PO₄)₂·22H₂O, Ca₃(PO₄)₂·xH₂O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl.

  2. Working principle of bio-inspired shape memory alloy composite actuators

    Smith, Colin; Villanueva, Alex; Joshi, Keyur; Tadesse, Yonas; Priya, Shashank

    2011-01-01

    Recently, bio-inspired shape memory alloy composite (BISMAC) actuators have been shown to mimic the deformation characteristics of natural jellyfish medusa. In this study, a constant cross-section BISMAC actuator was characterized in terms of bending deflection and force in conjunction with microscopy to understand its deformation mechanism. The actuator showed bending deflection of 111% with respect to the active length along with a blocking force of 0.061 N. The resulting energy density of the composite actuator was 4929 J m −3 at an input voltage and current level of 12 V and 0.7 A, respectively. For a dry-state actuator, this performance is extremely high and represents an optimum combination of force and deflection. Experiments reveal that BISMAC's performance is related to the moment induced from tip attachment of the shape memory alloy (SMA) rather than to friction within the composite structure. A physics-based model of BISMAC structure is presented which shows that the actuator is highly sensitive to the distance between the SMA wire and the incompressible component. While SMA has both stress and strain limitations, the limiting factor in BISMAC actuators is dependent on separation distance. The limiting factor in BISMAC's suitability for mimicking the performance of medusa was experimentally found to be related to the maximum 4% strain of the SMA and not its force generation. (fast track communication)

  3. Phase composition and microstructure of WC-Co alloys obtained by selective laser melting

    Khmyrov, Roman S.; Shevchukov, Alexandr P.; Gusarov, Andrey V.; Tarasova, Tatyana V.

    2018-03-01

    Phase composition and microstructure of initial WC, BK8 (powder alloy 92 wt.% WC-8 wt.% Co), Co powders, ball-milled powders with four different compositions (1) 25 wt.% WC-75 wt.% Co, (2) 30 wt.% BK8-70 wt.% Co, (3) 50 wt.% WC-50 wt.% Co, (4) 94 wt.% WC-6 wt.% Co, and bulk alloys obtained by selective laser melting (SLM) from as-milled powders in as-melted state and after heat treatment were investigated by scanning electron microscopy and X-ray diffraction analysis. Initial and ball-milled powders consist of WC, hexagonal α-Co and face-centered cubic β-Co. The SLM leads to the formation of major new phases W3Co3C, W4Co2C and face-centered cubic β-Co-based solid solution. During the heat treatment, there occurs partial decomposition of the face-centered cubic β-Co-based solid solution with the formation of W2C and hexagonal α-Co solid solution. The microstructure of obtained bulk samples, in general, corresponds to the observed phase composition.

  4. Quantification of oxide particle composition in model oxide dispersion strengthened steel alloys

    London, A.J., E-mail: andrew.london@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH (United Kingdom); Lozano-Perez, S.; Moody, M.P. [Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH (United Kingdom); Amirthapandian, S.; Panigrahi, B.K.; Sundar, C.S. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, TN (India); Grovenor, C.R.M. [Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH (United Kingdom)

    2015-12-15

    Oxide dispersion strengthened ferritic steels (ODS) are being considered for structural components of future designs of fission and fusion reactors because of their impressive high-temperature mechanical properties and resistance to radiation damage, both of which arise from the nanoscale oxide particles they contain. Because of the critical importance of these nanoscale phases, significant research activity has been dedicated to analysing their precise size, shape and composition (Odette et al., Annu. Rev. Mater. Res. 38 (2008) 471–503 [1]; Miller et al., Mater. Sci. Technol. 29(10) (2013) 1174–1178 [2]). As part of a project to develop new fuel cladding alloys in India, model ODS alloys have been produced with the compositions, Fe–0.3Y{sub 2}O{sub 3}, Fe–0.2Ti–0.3Y{sub 2}O{sub 3} and Fe–14Cr–0.2Ti–0.3Y{sub 2}O{sub 3}. The oxide particles in these three model alloys have been studied by APT in their as-received state and following ion irradiation (as a proxy for neutron irradiation) at various temperatures. In order to adequately quantify the composition of the oxide clusters, several difficulties must be managed, including issues relating to the chemical identification (ranging and variable peak-overlaps); trajectory aberrations and chemical structure; and particle sizing. This paper presents how these issues can be addressed by the application of bespoke data analysis tools and correlative microscopy. A discussion follows concerning the achievable precision in these measurements, with reference to the fundamental limiting factors.

  5. Quantification of oxide particle composition in model oxide dispersion strengthened steel alloys.

    London, A J; Lozano-Perez, S; Moody, M P; Amirthapandian, S; Panigrahi, B K; Sundar, C S; Grovenor, C R M

    2015-12-01

    Oxide dispersion strengthened ferritic steels (ODS) are being considered for structural components of future designs of fission and fusion reactors because of their impressive high-temperature mechanical properties and resistance to radiation damage, both of which arise from the nanoscale oxide particles they contain. Because of the critical importance of these nanoscale phases, significant research activity has been dedicated to analysing their precise size, shape and composition (Odette et al., Annu. Rev. Mater. Res. 38 (2008) 471-503 [1]; Miller et al., Mater. Sci. Technol. 29(10) (2013) 1174-1178 [2]). As part of a project to develop new fuel cladding alloys in India, model ODS alloys have been produced with the compositions, Fe-0.3Y2O3, Fe-0.2Ti-0.3Y2O3 and Fe-14Cr-0.2Ti-0.3Y2O3. The oxide particles in these three model alloys have been studied by APT in their as-received state and following ion irradiation (as a proxy for neutron irradiation) at various temperatures. In order to adequately quantify the composition of the oxide clusters, several difficulties must be managed, including issues relating to the chemical identification (ranging and variable peak-overlaps); trajectory aberrations and chemical structure; and particle sizing. This paper presents how these issues can be addressed by the application of bespoke data analysis tools and correlative microscopy. A discussion follows concerning the achievable precision in these measurements, with reference to the fundamental limiting factors. Copyright © 2015 Elsevier B.V. All rights reserved.

  6. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  7. The effects of composition on the environmental embrittlement of Fe{sub 3}Al alloys

    Alven, D.A.; Stoloff, N.S. [Rensselaer Polytechnic Inst., Troy, NY (United States)

    1997-12-01

    This paper reviews recent research on embrittlement of iron aluminides at room temperature brought about by exposure to moisture or hydrogen. The tensile and fatigue crack growth behavior of several Fe-28Al-5Cr alloys with small additions of Zr and C are described. It will be shown that fatigue crack growth behavior is dependent on composition, environment, humidity level, and frequency. Environments studied include vacuum, oxygen, hydrogen gas, and moist air. All cases of embrittlement are ultimately traceable to the interaction of hydrogen with the crack tip.

  8. Composition of the spheroidal objects in KhN77TYuR-VD alloy

    Kotkis, M.A.; Nabutovskii, L.S.; Ostrov, A.E.; Zil'berman, A.G.

    1986-01-01

    The authors make an element analysis of the spheroidal objects in KhN77TYuR-VD alloy with the use of the energy dispersion microanalyzer with which the Stereoscan S-180 scanning electron microscope is equipped. Examples of the qualitative element analysis are shown. The results of the investigations show that the composition of the spheroidal inclusions includes nickel, chromium, titanium, iron, and also silicon and sulfur. The information obtained makes it possible to make an assumption on the mechanism of origin of these objects

  9. Microstructure of bonding zones in laser-clad Ni-alloy-based composite coatings reinforced with various ceramic powders

    Pei, Y.T.; Ouyang, J.H.; Lei, T.C.

    1996-01-01

    Microstructure of the bonding zones (BZs) between laser-clad Ni-alloy-based composite coatings and steel substrates was studied by means of scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques. Observations indicate that for pure Ni-alloy coating the laser parameters selected for good interface fusion have no effect on the microstructure of the BZ except for its thickness. However, the addition of ceramic particles (TiN, SiC, or ZrO 2 ) to the Ni alloy varies the compositional or constitutional undercooling of the melt near the solid/liquid interface and consequently leads to the observed changes of microstructure of the BZs. For TiN/Ni-alloy coating the morphology of γ-Ni solid solution in the BZ changes from dendritic to planar form with increasing scanning speed. A colony structure of eutectic is found in the BZ of SiC/Ni-alloy coating in which complete dissolution of SiC particles takes place during laser cladding. The immiscible melting of ZrO 2 and Ni-alloy powders induces the stratification of ZrO 2 /Ni-alloy coating which consists of a pure ZrO 2 layer fin the upper region and a BZ composed mainly of γ-Ni dendrites adjacent to the substrate. All the BZs studied in this investigation have good metallurgical characteristics between the coatings and the substrates

  10. Electrochemical synthesis of mesoporous Pt-Au binary alloys with tunable compositions for enhancement of electrochemical performance.

    Yamauchi, Yusuke; Tonegawa, Akihisa; Komatsu, Masaki; Wang, Hongjing; Wang, Liang; Nemoto, Yoshihiro; Suzuki, Norihiro; Kuroda, Kazuyuki

    2012-03-21

    Mesoporous Pt-Au binary alloys were electrochemically synthesized from lyotropic liquid crystals (LLCs) containing corresponding metal species. Two-dimensional exagonally ordered LLC templates were prepared on conductive substrates from diluted surfactant solutions including water, a nonionic surfactant, ethanol, and metal species by drop-coating. Electrochemical synthesis using such LLC templates enabled the preparation of ordered mesoporous Pt-Au binary alloys without phase segregation. The framework composition in the mesoporous Pt-Au alloy was controlled simply by changing the compositional ratios in the precursor solution. Mesoporous Pt-Au alloys with low Au content exhibited well-ordered 2D hexagonal mesostructures, reflecting those of the original templates. With increasing Au content, however, the mesostructural order gradually decreased, thereby reducing the electrochemically active surface area. Wide-angle X-ray diffraction profiles, X-ray photoelectron spectra, and elemental mapping showed that both Pt and Au were atomically distributed in the frameworks. The electrochemical stability of mesoporous Pt-Au alloys toward methanol oxidation was highly improved relative to that of nonporous Pt and mesoporous Pt films, suggesting that mesoporous Pt-Au alloy films are potentially applicable as electrocatalysts for direct methanol fuel cells. Also, mesoporous Pt-Au alloy electrodes showed a highly sensitive amperometric response for glucose molecules, which will be useful in next-generation enzyme-free glucose sensors.

  11. SeZnSb alloy and its nano tubes, graphene composites properties

    Abhay Kumar Singh

    2013-04-01

    Full Text Available Composite can alter the individual element physical property, could be useful to define the specific use of the material. Therefore, work demonstrates the synthesis of a new composition Se96-Zn2-Sb2 and its composites with 0.05% multi-walled carbon nano tubes and 0.05% bilayer graphene, in the glassy form. The diffused amorphous structure of the multi walled carbon nano tubes and bilayer gaphene in the Se96-Zn2-Sb2 alloy have been analyzed by using the Raman, X-ray photoluminescence spectroscopy, Furrier transmission infrared spectra, photoluminescence, UV/visible absorption spectroscopic measurements. The diffused prime Raman bands (G and D have been appeared for the multi walled carbon nano tubes and graphene composites, while the X-ray photoluminescence core energy levels peak shifts have been observed for the composite materials. Subsequently the photoluminescence property at room temperature and a drastic enhancement (upto 80% in infrared transmission percentage has been obtained for the bilayer graphene composite, along with optical energy band gaps for these materials have been evaluated 1.37, 1.39 and 1.41 eV.

  12. Determination of a brass alloy concentration composition using calibration-free laser-induced breakdown spectroscopy

    Achouri, M.; Baba-Hamed, T.; Beldjilali, S. A., E-mail: sidahmed.beldjilali@univ-usto.dz; Belasri, A. [Université des Sciences et de la Technologie d’Oran Mohamed Boudiaf USTO-MB, LPPMCA (Algeria)

    2015-09-15

    Laser-induced breakdown spectroscopy (LIBS) is a technique that can provide qualitative and quantitative measurements of the characteristics of irradiated metals. In the present work, we have calculated the parameters of the plasma produced from a brass alloy sample under the action of a pulsed Nd: YAG laser operating at 1064 nm. The emission lines of copper atoms (Cu I), zinc atoms (Zn I), and lead atoms (Pb I), which are elements of a brass alloy composition, were used to investigate the parameters of the brass plasma. The spectral profiles of Cu, Zn, and Pb lines have been used to extract the electron temperature and density of the brass alloy plasma. The characteristics of Cu, Zn, and Pb were determined quantatively by the calibration-free LIBS (CF-LIBS) method considering for accurate analysis that the laser-induced ablated plasma is optically thin in local thermodynamic equilibrium conditions and the plasma ablation is stoichiometric. The Boltzmann plot method was used to evaluate the plasma temperature, and the Stark broadened profiles were used to determine the electron density. An algorithm based on the experimentally measured values of the intensity of spectral lines and the basic laws of plasma physics was developed for the determination of Cu, Zn, and Pb concentrations in the brass sample. The concentrations C{sub CF-LIBS} calculated by CF-LIBS and the certified concentrations C{sub certified} were very close.

  13. Elemental characterization of alloy composition by wavelength dispersive X-ray fluorescence spectrometer

    Khan, F.A.; Pandey, A.; Das, D.K.; Behere, P.G; Mohd Afzal

    2015-01-01

    Wave length Dispersive X-ray Fluorescence (WD-XRF) is a non-destructive well-established analytical technique widely used in industrial and research applications for materials characterization. In nuclear industry various types of alloys have been used as per their application and importance. Few of them like SS-304, SS-316 and SS-316L are being regularly used for manufacturing of glove boxes at AFFF SS-304 alloy has been used in glove boxes of production line of MOX fuel due to its corrosive resistance and SS-316L is being used in chemical quality control lab and microwave applicator due to its acidic resistivity. In view of this an endeavor has been taken up to characterize these alloy steel. The experiments were carried out using a Rigaku make 'supermini', WD-XRF spectrometer having 200W Pd X-ray tube, 12 sample holder position, scintillation and proportional counters as a detector. All the parameters such as kV, mA, collimator, crystal and detectors were selected and operated via computer as per the given programme except for the sample preparation. EZscan (Energy Atomic Number Scan) technique is applied for the analysis of the above samples and the results obtained were in close agreement with the standard values. The present paper describes the characterization of SS-304L and SS-316L which have got better corrosion resistance properties against acids due to its compositions and suited for glove box manufacturing. (author)

  14. Composition Optimization of Lithium-Based Ternary Alloy Blankets for Fusion Reactors

    Jolodosky, Alejandra

    any quantity of interest. This allows multiple responses to be calculated by perturbing the input parameter without having to directly perform separate calculations. The approach is strictly created for critical systems, but was utilized as the basis of a new methodology implemented for fixed source problems, known as Exact Perturbation Theory (EPT). EPT can calculate the tritium breeding ratio response, caused by a perturbation in the composition of the ternary alloy. The downfall of EPT methodology is that it cannot account for the collision history at large perturbations and thus, produces results with high uncertainties. Preliminary analysis for EPT with Serpent for a LiPbBa alloy demonstrated that 25 simulations per ternary must be completed so that most uncertainties calculated at large perturbations do not exceed 0.05. To reduce the uncertainties of the results, generalized least squares (GSL) method was implemented, to replace imprecise TBR results with more accurate ones. It was demonstrated that a combination of EPT Serpent calculations with the application of GLS for results with high uncertainties is the most effective and produces values with the highest fidelity. The scheme finds an alloy composition that has a TBR within a range of interest, while imposing constraint on the EMF, and a requirement to minimize lithium concentration. It involved a three-level iteration process with each level zooming in closer on the area of interest to fine tune the correct composition. Both alloys studied, LiPbBa and LiSnZn, had optimized compositions close to the leftmost edge of the ternary, increasing the complexity of optimization due to the highly uncertain results found in these regions. Additional GPT methodologies were considered for optimization studies, specifically with the use of deterministic codes. Currently, an optimization deterministic code, SMORES, is available in the SCALE code package, but only for critical systems. Subsequently, it was desired to

  15. Effect of scandium on the phase composition and mechanical properties of ABM alloys

    Molchanova, L. V.

    2010-09-01

    The effect of scandium on the composition and mechanical properties of ABM-1 alloys (Al-30% Be-5% Mg) is studied. The scandium content is varied from 0.1 to 0.5 wt %. It is established that, in the studied part of the Al-Be-Mg-Sc system, an aluminum solid solution (Al) and the ScBe13 compound are in equilibrium with a beryllium solid solution (Be). Magnesium dissolves in both the aluminum component and the ScBe13 compound. The strengthening effect related to the decomposition of the solid solution and the precipitation of Al3Sc cannot be extended to the strengthening of ABM-type alloys. Additions of 0.1-0.15 wt % Sc only weakly improve the mechanical properties of the alloys due to the refinement of beryllium-component grains. At high scandium contents, the strength increases insignificantly due to primary precipitation of ScBe13 and the plasticity decreases simultaneously.

  16. Nanosized-Particle Dispersion-Strengthened Al Matrix Composites Fabricated by the Double Mechanical Alloying Process.

    Kim, Chungseok

    2018-03-01

    The objective of this study was to fabricate an Al metal matrix composite strengthened by nanosized Al3Ti particles via double mechanical alloying process. Several Al-xTi alloys were fabricated, including Al-12%Ti, Al-15%Ti, and Al-12%Ti-1%Y2O3. The lattice parameter of as-milled state was calculated to be 4.0485 Å; after a milling time of 540 min, it was 4.0401 Å. This decrease was induced by Ti solutionizing into the Al matrix. The equivalent size of a coarse Al3Ti particle was 200-500 nm after the heat treatment; however, the particles were uniformly distributed and were refined through the MA2 process. The particle size of a Al3Ti phase was 30 nm or less, and the particles were uniformly distributed. These particles remained in a fine state in the matrix without growth and coarsening, even after the hot extrusion process. The microstructure of hot extruded alloys consisted of a uniform distribution of Al3Ti particles and other dispersoids in the Al matrix.

  17. Advancement of Compositional and Microstructural Design of Intermetallic γ-TiAl Based Alloys Determined by Atom Probe Tomography

    Klein, Thomas; Clemens, Helmut; Mayer, Svea

    2016-01-01

    Advanced intermetallic alloys based on the γ-TiAl phase have become widely regarded as most promising candidates to replace heavier Ni-base superalloys as materials for high-temperature structural components, due to their facilitating properties of high creep and oxidation resistance in combination with a low density. Particularly, recently developed alloying concepts based on a β-solidification pathway, such as the so-called TNM alloy, which are already incorporated in aircraft engines, have emerged offering the advantage of being processible using near-conventional methods and the option to attain balanced mechanical properties via subsequent heat-treatment. Development trends for the improvement of alloying concepts, especially dealing with issues regarding alloying element distribution, nano-scale phase characterization, phase stability, and phase formation mechanisms demand the utilization of high-resolution techniques, mainly due to the multi-phase nature of advanced TiAl alloys. Atom probe tomography (APT) offers unique possibilities of characterizing chemical compositions with a high spatial resolution and has, therefore, been widely used in recent years with the aim of understanding the materials constitution and appearing basic phenomena on the atomic scale and applying these findings to alloy development. This review, thus, aims at summarizing scientific works regarding the application of atom probe tomography towards the understanding and further development of intermetallic TiAl alloys. PMID:28773880

  18. Controlling the alloy composition of PtNi nanocrystals using solid-state dewetting of bilayer films

    Seo, Okkyun; Oh, Se An; Lee, Ji Yeon; Ha, Sung Soo; Kim, Jae Myung; Choi, Jung Won; Kim, Jin-Woo [Department of Physics and Photon Science & School of Materials Science and Engineering, Gwangju Institute of Science and Technology, Gwangju 61005 (Korea, Republic of); Kang, Hyon Chol [Department of Materials and Science Engineering, Chosun University, Gwangju 61542 (Korea, Republic of); Noh, Do Young, E-mail: dynoh@gist.ac.kr [Department of Physics and Photon Science & School of Materials Science and Engineering, Gwangju Institute of Science and Technology, Gwangju 61005 (Korea, Republic of)

    2016-05-15

    We demonstrate that solid-state dewetting of bilayer films is an effective way for obtaining bimetallic alloy nanocrystals of controlled composition. When a Pt–Ni bilayer film were annealed near 700 °C, Pt and Ni atoms inter-diffused to form a PtNi bimetallic alloy film. Upon annealing at higher temperatures, the bilayer films transformed into <111> oriented PtNi alloy nanocrystals in small-rhombicuboctahedron shape through solid-state dewetting process. The Pt content of the nanocrystals and the alloy films, estimated by applying the Vegard's law to the relaxed lattice constant, was closely related to the thickness of each layer in the as-grown bilayer films which can be readily controlled during bilayer deposition. - Highlights: • Composition control of PtNi nanoparticles using solid state dewetting is proposed. • PtNi alloy composition was controlled by thickness ratio of Pt–Ni bilayer films. • PtNi alloy nanocrystals were obtained in small-rhombicuboctahedron shape.

  19. Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

    Sheng-xue Yu

    2013-01-01

    Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

  20. Endurance in Al Alloy Melts and Wear Resistance of Titanium Matrix Composite Shot-Sleeve for Aluminum Alloy Die-casting

    Choi, Bong-Jae; Kim, Young-Jig; Sung, Si-Young

    2012-01-01

    The main purpose of this study was to evaluate the endurance against Al alloy melts and wear resistance of an in-situ synthesized titanium matrix composite (TMC) sleeve for aluminum alloy die-casting. The conventional die-casting shot sleeve material was STD61 tool steel. TMCs have great thermal stability, wear and oxidation resistance. The in-situ reaction between Ti and B4C leads to two kinds of thermodynamically stable reinforcements, such as TiBw and TiCp. To evaluate the feasibility of the application to a TMCs diecasting shot sleeve, the interfacial reaction behavior was examined between Al alloys melts with TMCs and STD61 tool steel. The pin-on-disk type dry sliding wear test was also investigated for TMCs and STD61 tool steel.

  1. Electroless Ni-P/Nano-SiO2 Composite Plating on Dual Phase Magnesium-Lithium Alloy

    Zou, Y.; Zhang, Z. W.; Zhang, M. L.

    The application of Mg-Li alloys is restricted in practice due to mainly poor corrosion resistance and wear resistance. Electroless nickel plating is one of the common and effective ways to protect alloys from corrosion. In this study, nano-SiO2 particles with Ni-P matrix have been successfully co-deposited onto dual phase Mg-8Li base alloy through electroless plating, generating homogeneously Ni-P/nano-SiO2 composite coating. The morphology, elemental composition and structures of coatings were investigated. Coating performances were evaluated using hardness tests and electrochemical analysis. The results indicate that the Ni-P/nano-SiO2 composite coating can significantly improve the wear and corrosion resistance.

  2. Ti-Mo alloys employed as biomaterials: effects of composition and aging heat treatment on microstructure and mechanical behavior.

    Cardoso, Flavia F; Ferrandini, Peterson L; Lopes, Eder S N; Cremasco, Alessandra; Caram, Rubens

    2014-04-01

    The correlation between the composition, aging heat treatments, microstructural features and mechanical properties of β Ti alloys is of primary significance because it is the foundation for developing and improving new Ti alloys for orthopedic biomaterials. However, in the case of Ti-Mo alloys, this correlation is not fully described in the literature. Therefore, the purpose of this study was to experimentally investigate the effect of composition and aging heat treatments on the microstructure, Vickers hardness and elastic modulus of Ti-Mo alloys. These alloys were solution heat-treated and water-quenched, after which their response to aging heat treatments was investigated. Their microstructure, Vickers hardness and elastic modulus were evaluated, and the results allow us to conclude that stabilization of the β phase is achieved with nearly 10% Mo when a very high cooling rate is applied. Young's modulus was found to be more sensitive to phase variations than hardness. In all of the compositions, the highest hardness values were achieved by aging at 723K, which was attributed to the precipitation of α and ω phases. All of the compositions aged at 573K, 623K and 723K showed overaging within 80h. © 2013 Published by Elsevier Ltd.

  3. Tribaloy alloy reinforced tin-bronze composite coating for journal bearing applications

    Gao, F.; Liu, R.; Wu, X.J.

    2011-01-01

    This article presents an experimental study of the tribological behavior of a tin/bronze-based composite coating. The improved-ductility Tribaloy alloy (T-401) particles are selected as the reinforcement. This coating is made on the bushing of planet journals used in aerospace engines, deposited with the high velocity oxygen fuel (HVOF) thermal spray technique. The tribological properties such as friction and wear resistance of the coated bushing are investigated under the WAMsc3 Sliding Contact Test, along with the leaded tin/bronze bushing tested for comparison. The testing results show that the bushing coated with the composite exhibits superior tribological properties to the leaded tin/bronze bushing in that the former runs longer before the friction coefficient reaches 0.5 and also leads a to lower wear rate than the latter. The experimental results and wear mechanisms of these two bushings are discussed with the assistance of worn surface analyses using scanning electron microscopy (SEM).

  4. Crystallization processes in Ni-Ti-B glassy alloys of near-ternary-eutectic composition

    Merk, N.; Morris, D.G.; Stadelmann, P.

    1987-01-01

    The crystallization kinetics and mechanisms of three Ni-Ti-B glasses have been examined with a view to elucidating the roles of chemical composition and quenched structure on behaviour. Alloys of composition near a ternary-eutectic point have been chosen because they represent a real and complex situation where several crystalline phases may form simultaneously. Crystallization processes are analysed in terms of nucleation and growth stages. Different nucleation mechanisms seem to be best explained in terms of the short range ordered structure of the quenched glass. Analysis of crystal glass interface energies indicates that it is not this energy term which controls the nucleation of crystals on annealing. Crystal growth may involve a eutectic mechanism or a single-phase mechanism controlled by interface or matrix-diffusion kinetics. Crystallization is fastest when eutectic nucleation and growth occurs. Formation of the eutectic colony requires the initial formation of the phase of complex structure followed by the phase of simpler structure

  5. Self-healing coatings based on halloysite clay polymer composites for protection of copper alloys.

    Abdullayev, Elshad; Abbasov, Vagif; Tursunbayeva, Asel; Portnov, Vasiliy; Ibrahimov, Hikmat; Mukhtarova, Gulbaniz; Lvov, Yuri

    2013-05-22

    Halloysite clay nanotubes loaded with corrosion inhibitors benzotriazole (BTA), 2-mercaptobenzimidazole (MBI), and 2-mercaptobenzothiazole (MBT) were used as additives in self-healing composite paint coating of copper. These inhibitors form protective films on the metal surface and mitigate corrosion. Mechanisms involved in the film formation have been studied with optical and electron microscopy, UV-vis spectrometry, and adhesivity tests. Efficiency of the halloysite lumen loading ascended in the order of BTA halloysite formulations have shown the best protection. Inhibitors were kept in the tubes buried in polymeric paint layer for a long time and release was enhanced in the coating defects exposed to humid media with 20-50 h, sufficient for formation of protective layer. Anticorrosive performance of the halloysite-based composite acrylic and polyurethane coatings have been demonstrated for 110-copper alloy strips exposed to 0.5 M aqueous NaCl for 6 months.

  6. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  7. Aluminium EN AW-2124 alloy matrix composites reinforced with Ti(C,N), BN and Al2O3 particles

    Dobrzanski, L.A.; Wlodarczyk, A.; Adamiak, M.

    2003-01-01

    Investigation results of the aluminium alloy EN AW-2124 matrix composite materials with particles of the powders Ti(C,N), BN and Al 2 O 3 (15 wt.%) are presented in the paper. In order to obtain uniform distribution of reinforcement particles in aluminium alloy matrix powders of composite components have been milled in the rotary ball-bearing pulverizer. The composites have been pressed in laboratory vertical press at room temperature under the pressure of 500 kN. Obtained die samplings have been heated to the temperature 520-550 o C and extruded. Bars of diameter 8 mm have been received as a final product. Metallographic examination of the composites materials' structure shows non-uniform distribution of reinforced powders in the aluminium alloy matrix banding of reinforcements particles corresponds to the extrusion direction. Particles of reinforcement distribution in aluminium alloy matrix is irregular, some agglomerations of powder of aluminium oxide and porosity of different size have been noticed. Investigations of hardness and ultimate compressive strength show that the particles of reinforcement improve mechanical properties of composite materials. Investigations of compressive strength, carried out at room temperature, enable to compare mechanical properties of matrix and composite. (author)

  8. Three-dimensional nanometer scale analyses of precipitate structures and local compositions in titanium aluminide engineering alloys

    Gerstl, Stephan S. A.

    Titanium aluminide (TiAl) alloys are among the fastest developing class of materials for use in high temperature structural applications. Their low density and high strength make them excellent candidates for both engine and airframe applications. Creep properties of TiAl alloys, however, have been a limiting factor in applying the material to a larger commercial market. In this research, nanometer scale compositional and structural analyses of several TiAl alloys, ranging from model Ti-Al-C ternary alloys to putative commercial alloys with 10 components are investigated utilizing three dimensional atom probe (3DAP) and transmission electron microscopies. Nanometer sized borides, silicides, and carbide precipitates are involved in strengthening TiAl alloys, however, chemical partitioning measurements reveal oxygen concentrations up to 14 at. % within the precipitate phases, resulting in the realization of oxycarbide formation contributing to the precipitation strengthening of TiAl alloys. The local compositions of lamellar microstructures and a variety of precipitates in the TiAl system, including boride, silicide, binary carbides, and intermetallic carbides are investigated. Chemical partitioning of the microalloying elements between the alpha2/gamma lamellar phases, and the precipitate/gamma-matrix phases are determined. Both W and Hf have been shown to exhibit a near interfacial excess of 0.26 and 0.35 atoms nm-2 respectively within ca. 7 nm of lamellar interfaces in a complex TiAl alloy. In the case of needle-shaped perovskite Ti3AlC carbide precipitates, periodic domain boundaries are observed 5.3+/-0.8 nm apart along their growth axis parallel to the TiAl[001] crystallographic direction with concomitant composition variations after 24 hrs. at 800°C.

  9. A comparison study of polymer/cobalt ferrite nano-composites synthesized by mechanical alloying route

    Sedigheh Rashidi

    2015-12-01

    Full Text Available In this research, the effect of different biopolymers such as polyethylene glycol (PEG and polyvinylalcohol (PVA on synthesis and characterization of polymer/cobalt ferrite (CF nano-composites bymechanical alloying method has been systematically investigated. The structural, morphological andmagnetic properties changes during mechanical milling were investigated by X-ray diffraction (XRD,Fourier transform infrared spectroscopy (FTIR, transmission electron microscopy (TEM, fieldemission scanning electron microscopy (FESEM, and vibrating sample magnetometer techniques(VSM, respectively. The polymeric cobalt ferrite nano-composites were obtained by employing atwo-step procedure: the cobalt ferrite of 20 nm mean particle size was first synthesized by mechanicalalloying route and then was embedded in PEG or PVA biopolymer matrix by milling process. Theresults revealed that PEG melted due to the local temperature raise during milling. Despite thisphenomenon, cobalt ferrite nano-particles were entirely embedded in PEG matrix. It seems, PAV is anappropriate candidate for producing nano-composite samples due to its high melting point. InPVA/CF nano-composites, the mean crystallite size and milling induced strain decreased to 13 nm and0.48, respectively. Moreover, milling process resulted in well distribution of CF in PVA matrix eventhough the mean particle size of cobalt ferrite has not been significantly affecetd. FTIR resultconfirmed the attachment of PVA to the surface of nano-particles. Magnetic properties evaluationshowed that saturation magnetization and coercivity values decreased in nano-composite samplecomparing the pure cobalt ferrite.

  10. Mechanical alloying and sintering of nanostructured tungsten carbide-reinforced copper composite and its characterization

    Yusoff, Mahani; Othman, Radzali; Hussain, Zuhailawati

    2011-01-01

    Research highlights: → W 2 C phase was formed at short milling time while WC only appears after longer milling time. → Cu crystallite size decreased but internal strain increased with increasing milling time. → Increasing milling time induced more WC formation, thus improving the hardness of the composite. → Electrical conductivity is reduced due to powder refinement and the presence of carbide phases. -- Abstract: Elemental powders of copper (Cu), tungsten (W) and graphite (C) were mechanically alloyed in a planetary ball mill with different milling durations (0-60 h), compacted and sintered in order to precipitate hard tungsten carbide particles into a copper matrix. Both powder and sintered composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) and assessed for hardness and electrical conductivity to investigate the effects of milling time on formation of nanostructured Cu-WC composite and its properties. No carbide peak was detected in the powder mixtures after milling. Carbide WC and W 2 C phases were precipitated only in the sintered composite. The formation of WC began with longer milling times, after W 2 C formation. Prolonged milling time decreased the crystallite size as well as the internal strain of Cu. Hardness of the composite was enhanced but electrical conductivity reduced with increasing milling time.

  11. Corrosion behaviors of Zn/Al-Mn alloy composite coatings deposited on magnesium alloy AZ31B (Mg-Al-Zn)

    Zhang Jifu; Zhang Wei; Yan Chuanwei; Du Keqin; Wang Fuhui

    2009-01-01

    After being pre-plated a zinc layer, an amorphous Al-Mn alloy coating was applied onto the surface of AZ31B magnesium alloy with a bath of molten salts. Then the corrosion performance of the coated magnesium alloy was examined in 3.5% NaCl solution by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the single Zn layer was active in the test solution with a high corrosion rate while the Al-Mn alloy coating could effectively protect AZ31B magnesium alloy from corrosion in the solution. The high corrosion resistance of Al-Mn alloy coating was ascribed to an intact and stable passive film formed on the coating. The performances of the passive film on Al-Mn alloy were further investigated by Mott-Schottky curve and X-ray photoelectron spectroscopy (XPS) analysis. It was confirmed that the passive film exhibited n-type semiconducting behavior in 3.5% NaCl solution with a carrier density two orders of magnitude less than that formed on pure aluminum electrode. The XPS analysis indicated that the passive film was mainly composed of AlO(OH) after immersion for long time and the content of Mn was negligible in the outer part of the passive film. Based on the EIS measurement, electronic structure and composition analysis of the passive film, a double-layer structure, with a compact inner oxide and a porous outer layer, of the film was proposed for understanding the corrosion process of passive film, with which the experimental observations might be satisfactorily interpreted.

  12. Effects of alloy composition and flow condition on the flow accelerated corrosion in neutral water condition

    Satoh, Tomonori; Ugachi, Hirokazu; Tsukada, Takashi; Uchida, Shunsuke

    2008-01-01

    The major mechanism of Flow accelerated corrosion (FAC) is the dissolution of the protective oxide on carbon steel, which is enhanced by mass transfer and erosion under high flow velocity conditions. In this study, the effects of alloy composition and flow velocity on FAC of carbon steel were evaluated by measuring FAC rate of tube type carbon steel specimens in the neutral water condition at 150degC. Obtained results are summarized in follows. 1) High FAC rate was depended upon the v 1.2 in the tube type specimen made of the standard alloy. 2) FAC was mitigated for the carbon steel with more than 0.03% of Cr content. 3) FAC rate decreased as Ni content increased in more than 0.1% of Ni content. 4) The difference in chemical composition of oxide film between Ni added carbon steel and Cr added one was confirmed. The hematite rich oxide was observed for Ni added carbon steel. 5) The effects of Cu on FAC rate was not observed up to 0.1% of Cu content. (author)

  13. Effect of composition on corrosion resistance of high-alloy austenitic stainless steel weld metals

    Marshall, P.I.; Gooch, T.G.

    1993-01-01

    The corrosion resistance of stainless steel weld metal in the ranges of 17 to 28% chromium (Cr), 6 to 60% nickel (Ni), 0 to 9% molybdenum (Mo), and 0.0 to 0.37% nitrogen (N) was examined. Critical pitting temperatures were determined in ferric chloride (FeCl 3 ). Passive film breakdown potentials were assessed from potentiodynamic scans in 3% sodium chloride (NaCl) at 50 C. Potentiodynamic and potentiostatic tests were carried out in 30% sulfuric acid (H 2 SO 4 ) ar 25 C, which was representative of chloride-free acid media of low redox potential. Metallographic examination and microanalysis were conducted on the test welds. Because of segregation of alloying elements, weld metal pitting resistance always was lower than that of matching composition base steel. The difference increased with higher Cr, Mo, and N contents. Segregation also reduced resistance to general corrosion in H 2 SO 4 , but the effect relative to the base steel was less marked than with chloride pitting. Segregation of Cr, Mo, and N in fully austenitic deposits decreased as the Ni' eq- Cr' eq ratio increased. Over the compositional range studied, weld metal pitting resistance was dependent mainly on Mo content and segregation. N had less effect than in wrought alloys. Both Mo and N enhanced weld metal corrosion resistance in H 2 SO 4

  14. Comparative study of water chemistry and surface oxide composition on alloy 600 steam generator tubing

    Bjoernkvist, L.; Norring, K.; Nyborg, L.

    1993-01-01

    The Ringhals 3 steam generators experience secondary IGSCC on the tubes at support plate locations. Its sister unit Ringhals 4 is so far without IGSCC. Extensive work has been carried out in order to determine the local chemistry in crevices and the composition of deposits and oxide films on the tubes. Hot soaks of the SG:s at zero power has been performed and the water chemistry in occluded crevices of the SGs was predicted to be alkaline, pH 300degreesC = 10. In addition to eddy current testing, a large number of tubes have been pulled and destructively examined. These analysis include SEM/EDS characterization of TSP crevice deposits and Auger electron spectroscopy (AES) with depth profiling to reveal the composition of the tube OD oxide film. The AES analysis show an outer oxide rich in Fe 3 O 4 , mostly deposited. The actual Alloy 600 oxide is found below the magnetite and is 1-2 μm thick. The composition profile of the oxide exhibits a Cr-depletion relative to Ni in the outer part of the oxide, whereas an enrichment is found in depth. In order to correlate the water chemistry to the oxide composition profiles and deposits on pulled tubes, reference samples were prepared in an autoclave. The environments were chosen similar to the predicted Ringhals 3 and 4 crevice chemistry. Exposure both in an alkaline (pH 320degreesC∼ 9.9) and an acidic (pH 320degreesC ∼4.3) environment, containing sodium, chloride and sulphate, was studied. Some samples were also found on the Alloy 600 samples exposed to alkaline environment. Thus the prediction of alkaline chemistry was verified. The enrichment of chromium relative to nickel was shown to be potential and time dependent resulting in an increased Cr/Ni ratio at Cr-max with increasing potential and time

  15. The chemical composition and parameters of production processes influence on structure and properties of W-Ni-Fe alloys

    Majewski, T.; Przetakiewicz, W.

    2000-01-01

    Tungsten heavy alloys, i.e. tungsten based metal-matrix composites are characterized by unique properties, because except their high hardness, strength and density, they also possess excellent ductility, impact strength, machinability and corrosion resistance. This combination of properties makes these alloys suitable for wide range of engineering applications, e.g. in the mechanical engineering, in the mining, sport and medicine and also in the armament and aviation. Production process of these materials consists of many phases and it is very difficult to accomplish, because properties of heavy alloys are extremely sensitive to processing history. In this article dependence of chemical composition of mixture of powders on structure and mechanical properties of W-Ni-Fe alloys was determined. It was found that increase of tungsten contents and Ni/Fe ratio causes reduction of ductility and increase of growth rate of tungsten particle. There is the maximum ultimate tensile strength of W-Ni-Fe alloys with content of tungsten 93%. The study also presents relationship between these properties and succeeding parameters of production process: composition of sintering atmosphere, time and temperature following heat treatment and plastic working. Using a wet hydrogen atmosphere (with high dew point) causes reduction of porosity and improvement of mechanical properties. With sintering temperature above 1500 o C these parameters decrease. If the sintering time is elongated above 1 h also density and mechanical properties of heavy alloys decrease. Tungsten heavy alloys are also used for production of kinetic energy penetrators and so properties for different range of strain rates were compared. It was found that yield and failure strengths increase with increasing strain rate, failure strain decreases with increasing strain rate. This information can help in optimization the production process of such composites. (author)

  16. Comparison of results analysis of chemical composition of alloys inside the U-Zr-Nb by XRF and AAS techniques

    Masrukan; Tri Yulianto; Anwar Muchsin

    2011-01-01

    U-Zr-Nb alloy chemical composition analysis using X Ray Fluorescence (XRF) and Atomic Absorption Spectroscopy (AAS) techniques have been conducted, where U-Zr- Nb alloy was chosen as candidates for new high-density fuel for future research reactors . Composition analysis is necessary because the composition of elements in the fuel will determine the characteristics of fuel during the fabrication process and in the reactor. The use of two kinds of analysis techniques were designed to obtain accurate analysis results. The experiment was conducted to determine the major element composition and impurities in the alloy U-Zr-Nb. First U-Zr-Nb varying alloy composition Nb were respectively 1%, 4%, 7% (U10% Zr1% Nb, U10% Zr4% Nb and U10% 7% Nb) as results of the melting process of measuring the diameter of 120 mm crushed on the surface bottom. Once on the bottom surface is smooth, then analyzed using XRF techniques. To analyze the elements using AAS techniques, alloy U-Zr-Nb cut into 10 mm x 5 mm then dissolved using HF and nitric acid. Solution that occurred were analyzed using AAS technique. From the analysis using the XRF technique is obtained the alloy U-10% Zr-1% Nb, U-10% Zr-4% Nb and Zr-10% U-7% Nb) had a content of each element as follows: U (87.8858%), Zr (2.6097%) and Nb (0.2206%), U (87.8556%), Zr (2.6302%), and Nb (0.6573%); U (84.6334%), Zr (2.5773%), and Nb (1.0940) weight. Results of analysis using AAS techniques on samples obtained third consecutive Zr content of 9.25%, 8.90% and 9.80% while the content of Nb was not detected. Meanwhile, the results of elemental analysis of impurities in all three samples showed that almost all the elements are still qualify as fuel except Zn element. Element Zn at the three samples of each alloys U-10% Zr-1% Nb, U-10% Zr-4% Nb and U-10% Zr-7%Nb is 1.3266%, 3.2756% and 1.0927% weight. It could be concluded that the results of analysis of elemental content and impurities in the alloy U-Nb-Zr using both XRF and AAS visible

  17. Effect of Ag micro-alloying on the microstructure and properties of Cu-14Fe in situ composite

    Liu, K.M.; Lu, D.P.; Zhou, H.T.; Atrens, A.; Zou, J.; Yang, Y.L.; Zeng, S.M.

    2010-01-01

    This paper studied Ag micro-alloying in the deformation-processed Cu-14Fe in situ composite, by a comparison of Cu-14Fe and Cu-14Fe-0.06Ag. Each alloy was prepared by casting and processed into an in situ composite by hot and cold working. The microstructures were documented using light microscopy and scanning electron microscopy (SEM). The mechanical properties were measured with a tensile-testing machine. The electrical conductivity was measured with a micro-ohmmeter. For both alloys, the as-cast microstructure consisted of a Cu matrix and Fe dendrites; after hot and cold working the microstructure consisted of a Cu matrix containing Fe fibres elongated in the working direction. The as-cast Ag-containing alloy contained finer Fe dendrites. The Ag-containing in situ composite had thinner Fe fibres, higher tensile strength, higher ductility, and higher conductivity. The cold worked Cu-14Fe-0.06Ag in situ composite with cumulative cold deformation strain η = 7.8 (where η = ln(A 0 /A) and A 0 and A are the original and final cross-section areas, respectively), achieved a tensile strength of 930 MPa and a conductivity of 56%IACS (International Annealed Copper Standard; 17.241 nΩ m is defined as 100%IACS). The Ag micro-alloyed in situ composite had a combination of properties comparable to that of a much more expensive alloy containing much more Ag. After 1 h heat treatment at 300 deg. C, the tensile strength was increased to 950 MPa and the conductivity was increased to 56.4%IACS.

  18. Abrasion of Polymeric Composites on Basis of Machining Splinters from Hardfacing Alloys – Usable in Agrocomplex

    Petr Valášek

    2014-01-01

    Full Text Available A paper focuses on a description of two-body and three-body abrasion wear of polymeric particle composites with fillers on a basis of machining splinters from hardfacing alloys. The abrasive wear is typical for functional surfaces of agricultural machines processing the soil. One of possibilities of the functional surface renovation is an application of resistant layers in a form of composite systems. Just the inclusion of hard inorganic particles into a polymeric matrix significantly increases its wear resistance. So long as the primary filler is replaced by the waste – by particles from the material machining – the matrix in which the filler is dispersed is a bearer of a material recyclation. This way of the recyclation is inexpensive, economic and sensitive to environment. The paper focuses on the experimental description of the two-body and three-body abrasion and the composites hardness, it describes a production of a prototype for field tests with the functional surface on the basis of the investigated composite system at the same time.

  19. Microstructure and composition in rapidly quenched NdFeB-based hard magnet alloys

    Nguyen, T.D.; Krishnan, K.M.; Lewis, L.H.; Zhu, Y.; Welch, D.O.

    1996-01-01

    A detailed study of the microstructure and composition in hot-pressed (MQ-2) and die-upset (MQ-3) magnet alloys based on the Nd 2 Fe 14 B composition, utilizing high resolution and analytical transmission electron microscopy, is reported. The initial magnetic properties of the two samples show different behaviors, which are attributed to the difference in the anisotropy of the grain structure and the grain boundaries. The hot-pressed sample shows faceted grains of the 2-14-1 phase, while die-upset sample shows plate-like grains, together with larger equiaxed grains that contain a speckling of precipitates in the grain interior. The grain structure and composition remain rather similar in the two samples. The grain boundary phase averages ∼1 endash approx-gt 10 nm in width. The thicker grain boundaries are Nd-rich, while the thinner grain boundaries in the hot-pressed sample exhibit an Fe-rich composition near that of the NdFe 3 phase. Nd-rich phases are found at the grain boundary junctions of both samples, with the Nd:Fe ratio near 7:3 in the die-upset sample, and up to 3:2 in the hot-pressed sample. The significance of the microstructure and the grain boundary phases on the magnetic behavior in the two samples is discussed. copyright 1996 American Institute of Physics

  20. Effect of chemical composition of Ni-Cr dental casting alloys on the bonding characterization between porcelain and metal.

    Huang, H-H; Lin, M-C; Lee, T-H; Yang, H-W; Chen, F-L; Wu, S-C; Hsu, C-C

    2005-03-01

    The purpose of this study was to investigate the influence of chemical composition of Ni-Cr dental casting alloys on the bonding behaviour between porcelain and metal. A three-point bending test was used to measure the fracture load of alloy after porcelain firing. A scanning electron microscope, accompanied by an energy dispersion spectrometer, was used to analyse the morphology and chemical composition of the fracture surface. An X-ray photoelectron spectrometer and glow discharge spectrometer were used to identify the structure and cross-sectional chemical composition, respectively, of oxide layers on Ni-Cr alloys after heat treatment at 990 degrees C for 5 min. Results showed that the oxide layers formed on all Ni-Cr alloys contained mainly Cr2O3, NiO, and trace MoO3. The Ni-Cr alloy with a higher Cr content had a thicker oxide layer, as well as a weaker bonding behaviour of porcelain/metal interface. The presence of Al (as Al2O3) and Be (as BeO) on the oxide layer suppressed the growth of the oxide layer, leading to a better porcelain/metal bonding behaviour. However, the presence of a small amount of Ti (as TiO2) on the oxide layer did not have any influence on the bonding behaviour. The fracture propagated along the interface between the opaque porcelain and metal, and exhibited an adhesive type of fracture morphology.

  1. Rheological Behavior and Microstructure of Ceramic Particulate/Aluminum Alloy Composites. Ph.D. Thesis Final Technical Report

    Moon, Hee-Kyung

    1990-01-01

    The rheological behavior and microstructure were investigated using a concentric cylinder viscometer for three different slurries: semi-solid alloy slurries of a matrix alloy, Al-6.5wt percent Si: composite slurries, SiC (sub p) (8.5 microns)/Al-6.5wt percent Si, with the same matrix alloy in the molten state, and composite slurries of the same composition with the matrix alloy in the semi-solid state. The pseudoplasticity of these slurries was obtained by step changes of the shear rate from a given initial shear rate. To study the thixotropic behavior of the system, a slurry was allowed to rest for different periods of time, prior to shearing at a given initial shear rate. In the continuous cooling experiments, the viscosities of these slurries were dependent on the shear rate, cooling rate, volume fraction of the primary solid of the matrix alloy, and volume fraction of silicon carbide. In the isothermal experiments, all three kinds of slurries exhibited non-Newtonian behavior, depending on the volume fraction of solid particles.

  2. The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

    Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

    2017-09-01

    Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

  3. Feeding and Distribution of Porosity in Cast Al-Si Alloys as Function of Alloy Composition and Modification

    Tiedje, Niels Skat; Taylor, John A.; Easton, Mark A.

    2012-01-01

    Unmodified, Na-modified, and Sr-modified castings of Al-7 pct Si and Al-12.5 pct Si alloys were cast in molds in which it was possible to create different cooling conditions. It is shown how solidification influences the distribution of porosity at the surface and the center of the castings...... of the casting, while Sr-modified castings solidify in a mushy manner that creates a more homogeneous distribution of porosity in the casting. The amount of porosity was highest in the Sr-modified alloys, lower in the Na-modified alloys, and lowest in the unmodified alloys. The size of the porosity-free layer...... as a function of modification and Si content in sand- and chill-cast samples. Eutectic modification, Si content, and cooling conditions have a great impact on the distribution of porosity. Unmodified and Na-modified castings are more easily fed with porosity tending to congregate near the centerline...

  4. Thermal ageing on the microstructure and mechanical properties of Al–Cu–Mg alloy/bagasse ash particulate composites

    V.S. Aigbodion

    2014-07-01

    Full Text Available Thermal ageing on the microstructure and mechanical properties of Al–Cu–Mg alloy/bagasse ash(BAp particulate composites was investigated. The composites were produced by a double stir-casting method by varying bagasse ash from 2 to 10 wt.%. After casting the samples were solution heat-treated at a temperature of 500 °C in an electrically heated furnace, soaked for 3 h at this temperature and then rapidly quenched in water and thermal aged at temperatures of 100, 200 and 300 °C. The ageing characteristics of these grades of composites were evaluated using scanning electron microscopy (SEM, hardness and tensile test samples obtained from solution heat-treated composites samples subjected to the temperature conditions mentioned above. The results show that the uniform distribution of the bagasse ash particles in the microstructure of both the as-cast and age-hardened Al–Cu–Mg/BAp composites is the major factor responsible for the improvement in mechanical properties. The presence of the bagasse ash particles in the matrix alloy results in a much smaller grain size in the cast composites compared to the matrix alloy. The addition of bagasse ash particles to Al–Cu–Mg (A2009 does not alter the thermal ageing sequence, but it alters certain aspects of the precipitation reaction. Although thermal ageing is accelerated in the composites the presence of bagasse ash particles in A2009 reduces the peak temperatures.

  5. Enhancement of heat dissipation of LED module with cupric-oxide composite coating on aluminum-alloy heat sink

    Kim, Donghyun; Lee, Junghoon; Kim, Junho; Choi, Chang-Hwan; Chung, Wonsub

    2015-01-01

    Highlights: • We fabricate the CuO/resin composite coating layer on aluminum alloy heat sink. • CuO/resin coating considerably improved the surface emissivity. • The LED junction temperature was reduced by CuO/resin coated heat sink. • The thermal resistance of heat sink was decreased by CuO/resin composite coating at 200 μm thickness. - Abstract: A composite coating composed of cupric oxide (CuO) and silicon-based resin was applied to an aluminum-alloy heat sink for a light emitting diode (LED) module. The purpose of the composite coating is to improve the heat dissipation performance of heat sink by enhancing thermal radiation emission. The heat dissipation performance was investigated in terms of LED junction temperature and thermal resistance using a thermal transient method. The CuO and silicon-based resin composite coating showed higher emissivity, and the lower junction temperature and thermal resistance of the heat sink was achieved. In addition, a continuous operation test of the LED chip with the heat sink revealed that the surface treated with the CuO composite coating stably dissipated heat without degradation. In conclusion, the composite coating proposed here showed a significant improvement of the heat dissipation performance of the aluminum-alloy heat sink due to the enhanced thermal radiation property.

  6. Morphology and Hardness Improvement of Lead Bearing Alloy through Composite Production: 75Pb-15Sb-10Sn/ 15% V/V SiO2 Particulate Composite

    Linus Okon ASUQUO

    2013-06-01

    Full Text Available The morphology and hardness improvement of lead bearing alloy through composite production: 75Pb-15Sb-10Sn/ 15%v/v SiO2 particulate composite, was studied. 75Pb-15Sb-10Sn white bearing alloy produced at the foundry shop of National Metallurgical Development Centre Jos was used for the production of the composite using stir-cast method. The reinforcing agent was 63 microns passing particles of silica. This was produced from pulverizing quartz using laboratory ball mill. The specimens of the composite produced were then subjected to metallographic to study the morphology of the structures produced both in the as cast and aged conditions of the composite. The samples were also tested for hardness and the result showed that the as cast composite had a hardness value of 33 HRB which is an improvement over the hardness value of 27.7 HRB for the 75Pb-15Sb-10Sn alloy which was used for the production of the composite. The effect of age hardening on the produced composite was also investigated; the result showed that the maximum hardness of 34 HRB was obtained after ageing for 3 hours. The micrographs revealed inter-metallic compound SbSn, eutectic of two solid solutions-one tin-rich and the other lead-rich, reinforcing particles, and solid solution of β. The results revealed that particle hardening can be used to improve the hardness of 75Pb-15Sb-10Sn white bearing alloy for use as heavy duty bearing material.

  7. Development of an oxidation resistant glass-ceramic composite coating on Ti-47Al-2Cr-2Nb alloy

    Li, Wenbo; Zhu, Shenglong; Chen, Minghui; Wang, Cheng; Wang, Fuhui

    2014-02-01

    Three glass-ceramic composite coatings were prepared on Ti-47Al-2Cr-2Nb alloy by air spraying technique and subsequent firing. The aim of this work is to study the reactions between glass matrix and inclusions and their effects on the oxidation resistance of the glass-ceramic composite coating. The powders of alumina, quartz, or both were added into the aqueous solution of potassium silicate (ASPS) to form slurries used as the starting materials for the composite coatings. The coating formed from an ASPS-alumina slurry was porous, because the reaction between alumina and potassium silicate glass resulted in the formation of leucite (KAlSi2O6), consuming substantive glass phase and hindering the densification of the composite coating. Cracks were observed in the coating prepared from an ASPS-quartz slurry due to the larger volume shrinkage of the coating than that of the alloy. In contrast, an intact and dense SiO2-Al2O3-glass coating was successfully prepared from an ASPS-alumina-silica slurry. The oxidation behavior of the SiO2-Al2O3-glass composite coating on Ti-47Al-2Cr-2Nb alloy was studied at 900 °C. The SiO2-Al2O3-glass composite coating acted as an oxygen diffusion barrier, and prevented the inward diffusion of the oxygen from the air to the coating/alloy interface, therefore, decreasing the oxidation rate of the Ti-47Al-2Cr-2Nb alloy significantly.

  8. Determination of surface oxide compositions on Alloy 600 using Rutherford backscattering

    Hanson, A.L.; Kraner, H.W.

    1984-01-01

    The surface composition of oxides formed on Alloy 600 under conditions similar to those in the primary side of PWR heat exchangers has been studied as a function of potential using Rutherford backscattering and proton inelastic scattering. Electropolished samples of Alloy 600 were exposed at several potentials to a solution of 0.18M H 3 BO 3 (2000ppm B) with 0.21mM LiOH (1.5ppm Li) at 300 0 C for 450 hours. The potentials relative to an internal hydrogen electrode ranged from -.09 to 750 mV. RBS analysis showed little or no oxide formation on samples exposed at 0 mV. Above 0 mV oxide layers formed whose thicknesses increased with potential. In addition the RBS showed a significantly enhanced concentration of aluminum and silicon in oxide. Both the oxygen and the sum of the aluminum and silicon content appeared to maintain a fixed surface concentration independent of the oxide thickness. Boron and lithium concentrations were analyzed with proton inelastic scattering. No lithium was detected in any sample. The boron concentration was found to follow the thickness of the oxide

  9. Determination of surface oxide compositions on Alloy 600 using Rutherford backscattering

    Hanson, A.L.; Isaacs, H.S.; Kraner, H.W.

    1984-01-01

    The surface composition of oxides formed on Alloy 600 under conditions similar to those in the primary side of PWR heat exchangers has been studied as a function of potential using Rutherford backscattering and proton inelastic scattering. Electropolished samples of Alloy 600 were exposed at several potentials to a solution of 0.18M H 3 BO 3 (2000 ppM B) with 0.28M LiOH (1.4 ppM Li) at 300 0 C for 450 hours. The potentials relative to an internal hydrogen electrode ranged from -.09 to 750 mV. RBS analysis showed little or no oxide formation on samples exposed at 0 mV. Above 0 mV oxide layers formed whose thicknesses increased with potential. In addition the RBS showed a significantly enhanced concentration of aluminum and silicon in oxide. Both the oxygen and the sum of the aluminum and silicon content appeared to maintain a fixed surface concentration independent of the oxide thickness. Boron and lithium concentration were analyzed with proton inelastic scattering. No lithium was found in any sample. The boron concentration was found to follow the thickness of the oxide

  10. Effect of interlayer composition diffusion bonding behavior of an ods nickel alloy

    Saha, R.K.; Khan, T.I.

    2005-01-01

    Oxide dispersion strengthened superalloys have been developed with excellent mechanical properties for use at elevated temperatures. However, in order to achieve commercial application an appropriate joining process is necessary which minimizes the disruption to the alloy microstructure. In transient liquid phase (TLP) diffusion Hardness, and bonding technique an interlayer containing melting point depressants is placed between the bonding surfaces and at the bonding temperature this interlayer melts and solidifies isothermally. In this study, TLP bonding technique , was used to join a Ni-based ODS alloy, MA 758, using a number of different nickel based interlayer compositions, namely, Ni-Cr-Fe-Si-B-Co, Ni-Cr-B, Ni-P and Ni-Cr-Si-B. These foils are ductile and melt quickly within a narrow temperature range producing strong, non-porous joints. The results showed that the hold time at the bonding temperature affected the rate of isothermal solidification during the TLP bonding process. Furthermore, the use of a post-bond heat treatment helped to homogenize the joint region. (author)

  11. Site specific SEM/FIB/TEM for analysis of lubricated sliding wear of aluminium alloy composites

    Walker, J C; Jones, H; Rainforth, W M

    2006-01-01

    Although extensive research has been undertaken into the dry sliding wear of aluminium alloys, only limited work has been reported on lubricated wear. In this paper, the lubricated sliding wear of some powder derived aluminium alloy composites is reported. Stereo pairs of the worn surface were obtained in the SEM and digitally reconstructed to give an accurate projection of the surface topography. Analysis of the average surface roughness (R a ) along chosen sections provided quantitative information about the wear mechanism. Following this, dual beam focused ion beam (FIB) was undertaken to further explore the features revealed by the SEM surface reconstructions, with TEM sections removed from selected regions. Surface deformation was confined to a narrow layer, typically 1μm thick. Subgrain size within the subsurface layer was comparable to that found in dry sliding wear tests. Reinforcement fracture occurred in the surface particles only. The resultant fragments were often incorporated back into the surface following detachment, such that the total volume fraction reinforcement at the surface was greater than in the bulk. Thus, the dynamic surface topography was a result of three factors: surface deformation, local detachment of reinforcement and re-incorporation of the fragments back into the surface

  12. Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

    Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

    1998-01-01

    Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

  13. Surface composite nanostructures of AZ91 magnesium alloy induced by high current pulsed electron beam treatment

    Li, M.C.; Hao, S.Z.; Wen, H.; Huang, R.F.

    2014-01-01

    High current pulsed electron beam (HCPEB) treatment was conducted on an AZ91 cast magnesium alloy with accelerating voltage 27 kV, energy density 3 J/cm 2 and pulse duration 2.5 μs. The surface microstructure was characterized by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS), and transmission electron microscope (TEM). The surface corrosion property was tested with electrochemical method in 3.5 wt.% NaCl solution. It is found that after 1 pulse of HCPEB treatment, the initial eutectic α phase and Mg 17 Al 12 particles started to dissolve in the surface modified layer of depth ∼15 μm. When using 15 HCPEB pulses, the Al content in surface layer increased noticeably, and the phase structure was modified as composite nanostructures consisted of nano-grained Mg 3.1 Al 0.9 domains surrounded by network of Mg 17 Al 12 phase. The HCPEB treated samples showed an improved corrosion resistance with cathodic current density decreased by two orders of magnitude as compared to the initial AZ91 alloy.

  14. AN INVESTIGATION OF THE IMPACT OF ALLOY COMPOSITION AND PH ON THE CORROSION OF BRASS IN DRINKING WATER

    A better understanding of brass corrosion may provide information and guidance on the use of the safest materials for the production of plumbing fixtures, and optimization of corrosion control treatments. The effect of alloy composition and pH on the metal leached from six differ...

  15. Deformation behavior of Mg-alloy-based composites at different temperatures studied by neutron diffraction

    Farkas, Gergely [Department of Metal Physics, Charles University, Ke Karlovu, 5, CZ-121 16 Prague (Czech Republic); Nuclear Physics Institute, v. v. i., 250 68 Řež (Czech Republic); Máthis, Kristian [Department of Metal Physics, Charles University, Ke Karlovu, 5, CZ-121 16 Prague (Czech Republic); Pilch, Ján [Nuclear Physics Institute, v. v. i., 250 68 Řež (Czech Republic); Minárik, Peter [Department of Metal Physics, Charles University, Ke Karlovu, 5, CZ-121 16 Prague (Czech Republic); Lukáš, Petr [Nuclear Physics Institute, v. v. i., 250 68 Řež (Czech Republic); Vinogradov, Alexei, E-mail: alexei.vinogradov@ntnu.no [Department of Mechanical and Industrial Engineering, Norwegian University of Science and Technology - NTNU, Trondheim N-7491 (Norway); Institute of Advanced Technologies, Togliatti State University, 445020 (Russian Federation)

    2017-02-08

    The influence of the reinforcement short Saffil fibers on the deformation behavior of Mg-Al-Ca alloy-based composite with two different fiber plane orientations is investigated and clarified using in-situ neutron diffraction at room and elevated temperatures. The measured lattice strain evolution points to a more efficient reinforcing effect of fibers at parallel fiber plane orientation, which decreases at elevated temperature. A significant decrement of compressive lattice strain was incidentally observed in the matrix in the direction of load axis when deformation due to the elevated temperature occurred. Electron microscopy revealed the influence of the temperature and fiber orientation on fiber cracking. The EBSD observations corroborated neutron diffraction results highlighting significant twin growth at elevated testing temperatures.

  16. Structural acoustic response of a shape memory alloy hybrid composite panel (lessons learned)

    Turner, Travis L.

    2002-07-01

    This study presents results from an effort to fabricate a shape memory alloy hybrid composite (SMAHC) panel specimen and test the structure for dynamic response and noise transmission characteristics under the action of thermal and random acoustic loads. A method for fabricating a SMAHC laminate with bi-directional SMA reinforcement is described. Glass-epoxy unidirectional prepreg tape and Nitinol ribbon comprise the material system. Thermal activation of the Nitinol actuators was achieved through resistive heating. The experimental hardware required for mechanical support of the panel/actuators and for establishing convenient electrical connectivity to the actuators is presented. Other experimental apparatus necessary for controlling the panel temperature and acquiring structural acoustic data are also described. Deficiency in the thermal control system was discovered in the process of performing the elevated temperature tests. Discussion of the experimental results focuses on determining the causes for the deficiency and establishing means for rectifying the problem.

  17. Processing and properties of Titanium alloy based materials with tailored porosity and composition

    Cabezas-Villa, Jose Luis; Olmos, Luis; Lemus-Ruiz, Jose; Bouvard, Didier; Chavez, Jorge; Jimenez, Omar; Manuel Solorio, Victor

    2017-06-01

    This paper deals with powder processing of Ti6Al4V titanium alloy based materials with tailored porosity and composition. Ti6Al4V powder was mixed either with salt particles acting as space holder, so as to provide two-scale porosity, or with hard TiN particles that significantly modified the microstructure of the material and increased its hardness. Finally an original three-layer component was produced. Sample microstructure was observed by SEM and micro-tomography with special interest in pore size and shape, inclusion distribution and connectivity. Compression tests provided elastic modulus and yield stress as functions of density. These materials are representative of bone implants subjected to complex biological and mechanical conditions. These results thus open avenues for processing personalized implants by powder metallurgy.

  18. Understanding the effect of compositions on electronegativity, atomic radius and thermal stability of Mg-Ni-Y amorphous alloy

    Deshmukh, A. A.; Kuthe, S. A.; Palikundwar, U. A.

    2018-05-01

    In the present paper, the consequences of variation in compositions on the electronegativity (ΔX), atomic radius difference (δ) and the thermal stability (ΔTx) of Mg-Ni-Y bulk metallic glasses (BMGs) are evaluated. In order to understand the effect of variation in compositions on ΔX, δ and ΔTx, regression analysis is performed on the experimentally available data. A linear correlation between both δ and ΔX with regression coefficient 0.93 is observed. Further, compositional variation is performed with δ and then it is correlated to the ΔTx by deriving subsequent equations. It is observed that concentration of Mg, Ni and Y are directly proportional to the δ with regression coefficients 0.93, 0.93 and 0.50 respectively. The positive slope of Ni and Y stated that ΔTx will increase if it has more contribution from both Ni and Y. On the other hand negative slope stated that composition of Mg should be selected in such a way that it will have more stability with Ni and Y. The results obtained from mathematical calculations are also tested by regression analysis of ΔTx with the compositions of individual elements in the alloy. These results conclude that there is a strong dependence of ΔTx of the alloy on the compositions of the constituting elements in the alloy.

  19. Preparation and Properties of Microarc Oxidation Self-Lubricating Composite Coatings on Aluminum Alloy

    Zhenwei Li

    2017-04-01

    Full Text Available Microarc oxidation (MAO coatings were prepared on 2024-T4 aluminum alloy using pulsed bipolar power supply at different cathode current densities. The MAO ceramic coatings contained many crater-like micropores and a small number of microcracks. After the MAO coatings were formed, the coated samples were immersed into a water-based Polytetrafluoroethylene (PTFE dispersion. The micropores and microcracks on the surface of the MAO coatings were filled with PTFE dispersion for preparing MAO self-lubricating composite coatings. The microstructure and properties of MAO coatings and the wear resistance of microarc oxidation self-lubricating composite coatings were analyzed by SEM, laser confocal microscope, X-ray diffractometry (XRD, Vickers hardness test, scratch test and ball-on-disc abrasive tests, respectively. The results revealed that the wear rates of the MAO coatings decreased significantly with an increase in cathode current density. Compared to the MAO coatings, the microarc oxidation self-lubricating composite coatings exhibited a lower friction coefficient and lower wear rates.

  20. Creating Stiff, Tough, and Functional Hydrogel Composites with Low-Melting-Point Alloys.

    Takahashi, Riku; Sun, Tao Lin; Saruwatari, Yoshiyuki; Kurokawa, Takayuki; King, Daniel R; Gong, Jian Ping

    2018-04-01

    Reinforcing hydrogels with a rigid scaffold is a promising method to greatly expand the mechanical and physical properties of hydrogels. One of the challenges of creating hydrogel composites is the significant stress that occurs due to swelling mismatch between the water-swollen hydrogel matrix and the rigid skeleton in aqueous media. This stress can cause physical deformation (wrinkling, buckling, or fracture), preventing the fabrication of robust composites. Here, a simple yet versatile method is introduced to create "macroscale" hydrogel composites, by utilizing a rigid reinforcing phase that can relieve stress-induced deformation. A low-melting-point alloy that can transform from a load-bearing solid state to a free-deformable liquid state at relatively low temperature is used as a reinforcing skeleton, which enables the release of any swelling mismatch, regardless of the matrix swelling degree in liquid media. This design can generally provide hydrogels with hybridized functions, including excellent mechanical properties, shape memory, and thermal healing, which are often difficult or impossible to achieve with single-component hydrogel systems. Furthermore, this technique enables controlled electrochemical reactions and channel-structure templating in hydrogel matrices. This work may play an important role in the future design of soft robots, wearable electronics, and biocompatible functional materials. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Enhanced magnetoelectric effects in composite of piezoelectric ceramics, rare-earth iron alloys, and shape-optimized nanocrystalline alloys.

    Zhang, Jitao; Li, Ping; Wen, Yumei; He, Wei; Yang, Aichao; Lu, Caijiang

    2014-03-01

    An enhancement for magnetoelectric (ME) effects is studied in a three-phase ME architecture consisting of two magnetostrictive Terfenol-D (Tb(0.3)Dy(0.7)Fe(1.92)) plates, a piezoelectric PZT (Pb(Zr,Ti)O3) plate, and a pair of shape-optimized FeCuNbSiB nanocrystalline alloys. By modifying the conventional shape of the magnetic flux concentrator, the shape-optimized flux concentrator has an improved effective permeability (μ(eff)) due to the shape-induced demagnetizing effect at its end surface. The flux concentrator concentrates and amplifies the external magnetic flux into Terfenol-D plate by means of changing its internal flux concentrating manner. Consequently, more flux lines can be uniformly concentrated into Terfenol-D plates. The effective piezomagnetic coefficients (d(33m)) of Terfenol-D plate and the ME voltage coefficients (α(ME)) can be further improved under a lower magnetic bias field. The dynamic magneto-elastic properties and the effective magnetic induction of Terfenol-D are taken into account to derive the enhanced effective ME voltage coefficients (α(ME,eff)), the consistency of experimental results and theoretical analyses verifies this enhancement. The experimental results demonstrate that the maximum d(33m) in our proposed architecture achieves 22.48 nm/A under a bias of 114 Oe. The maximum α(ME) in the bias magnetic range 0-900 Oe reaches 84.73 mV/Oe under the low frequency of 1 kHz, and 2.996 V/Oe under the resonance frequency of 102.3 kHz, respectively. It exhibits a 1.43 times larger piezomagnetic coefficient and a 1.87 times higher ME voltage coefficient under a smaller magnetic bias of 82 Oe than those of a conventional Terfenol-D/PZT/Terfenol-D composite. These shape-induced magnetoelectric behaviors provide the possibility of using this ME architecture in ultra-sensitive magnetic sensors.

  2. Design and analysis of variable-twist tiltrotor blades using shape memory alloy hybrid composites

    Park, Jae-Sang; Kim, Seong-Hwan; Jung, Sung Nam; Lee, Myeong-Kyu

    2011-01-01

    The tiltrotor blade, or proprotor, acts as a rotor in the helicopter mode and as a propeller in the airplane mode. For a better performance, the proprotor should have different built-in twist distributions along the blade span, suitable for each operational mode. This paper proposes a new variable-twist proprotor concept that can adjust the built-in twist distribution for given flight modes. For a variable-twist control, the present proprotor adopts shape memory alloy hybrid composites (SMAHC) containing shape memory alloy (SMA) wires embedded in the composite matrix. The proprotor of the Korea Aerospace Research Institute (KARI) Smart Unmanned Aerial Vehicle (SUAV), which is based on the tiltrotor concept, is used as a baseline proprotor model. The cross-sectional properties of the variable-twist proprotor are designed to maintain the cross-sectional properties of the original proprotor as closely as possible. However, the torsion stiffness is significantly reduced to accommodate the variable-twist control. A nonlinear flexible multibody dynamic analysis is employed to investigate the dynamic characteristics of the proprotor such as natural frequency and damping in the whirl flutter mode, the blade structural loads in a transition flight and the rotor performance in hover. The numerical results show that the present proprotor is designed to have a strong similarity to the baseline proprotor in dynamic and load characteristics. It is demonstrated that the present proprotor concept could be used to improve the hover performance adaptively when the variable-twist control using the SMAHC is applied appropriately

  3. Design and analysis of variable-twist tiltrotor blades using shape memory alloy hybrid composites

    Park, Jae-Sang; Kim, Seong-Hwan; Jung, Sung Nam; Lee, Myeong-Kyu

    2011-01-01

    The tiltrotor blade, or proprotor, acts as a rotor in the helicopter mode and as a propeller in the airplane mode. For a better performance, the proprotor should have different built-in twist distributions along the blade span, suitable for each operational mode. This paper proposes a new variable-twist proprotor concept that can adjust the built-in twist distribution for given flight modes. For a variable-twist control, the present proprotor adopts shape memory alloy hybrid composites (SMAHC) containing shape memory alloy (SMA) wires embedded in the composite matrix. The proprotor of the Korea Aerospace Research Institute (KARI) Smart Unmanned Aerial Vehicle (SUAV), which is based on the tiltrotor concept, is used as a baseline proprotor model. The cross-sectional properties of the variable-twist proprotor are designed to maintain the cross-sectional properties of the original proprotor as closely as possible. However, the torsion stiffness is significantly reduced to accommodate the variable-twist control. A nonlinear flexible multibody dynamic analysis is employed to investigate the dynamic characteristics of the proprotor such as natural frequency and damping in the whirl flutter mode, the blade structural loads in a transition flight and the rotor performance in hover. The numerical results show that the present proprotor is designed to have a strong similarity to the baseline proprotor in dynamic and load characteristics. It is demonstrated that the present proprotor concept could be used to improve the hover performance adaptively when the variable-twist control using the SMAHC is applied appropriately.

  4. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Littrell, Kenneth C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  5. Evaluation of interfacial bonding in dissimilar materials of YSZ-alumina composites to 6061 aluminium alloy using friction welding

    Uday, M.B.; Ahmad Fauzi, M.N.; Zuhailawati, H.; Ismail, A.B.

    2011-01-01

    Research highlights: → Friction-welding process. → Joining between ceramic composite and metal alloy. → Slip casting of the yttria stabilized zirconia/alumina composite samples. - Abstract: The interfacial microstructures characteristics of alumina ceramic body reinforced with yttria stabilized zirconia (YSZ) was evaluated after friction welding to 6061 aluminum alloy using optical and electron microscopy. Alumina rods containing 25 and 50 wt% yttria stabilized zirconia were fabricated by slip casting in plaster of Paris (POP) molds and subsequently sintered at 1600 deg. C. On the other hand, aluminum rods were machine down to the required dimension using a lathe machine. The diameter of the ceramic and the metal rods was 16 mm. Rotational speeds for the friction welding were varied between 900 and 1800 rpm. The friction pressure was maintained at 7 MPa for a friction time of 30 s. Optical and scanning electron microscopy was used to analyze the microstructure of the resultant joints, particularly at the interface. The joints were also examined with EDX line (energy dispersive X-ray) in order to determine the phases formed during the welding. The mechanical properties of the friction welded YSZ-Al 2 O 3 composite to 6061 alloy were determined with a four-point bend test and Vickers microhardness. The experimental results showed the degree of deformation varied significantly for the 6061 Al alloy than the ceramic composite part. The mechanical strength of friction-welded ceramic composite/6061 Al alloy components were obviously affected by joining rotational speed selected which decreases in strength with increasing rotational speed.

  6. Effect of composition on the fabrication and properties of Ag-Cu alloy sheathed (Bi,Pb)2223 tapes

    Nakamura, Yuichi; Nakashima, Sohei; Inada, Ryoji; Oota, Akio

    2004-01-01

    To achieve high J c values as well as high mechanical strength, the effects of Ag-Cu alloy sheath and initial composition of precursor on the microstructure and J c properties of Ag-Cu alloy sheathed tapes were investigated. The alkaline-earth cuprate particles were found to form preferentially near the interface between superconducting core and sheath. Although the worse (Bi,Pb)2223 purity and microstructure of alloy sheathed tapes, the reduction of J c values of the tapes was small especially in 7-filaments tapes. This might be explained by the well grain alignment of (Bi,Pb)2223 into the middle region of the filament due to the high strength of alloy sheath. The usage of the Cu deficient composition was effective to reduce the total amount of 14:24 particle while the filament thickness should be thin to maintain J c values for Ag-Cu alloy sheathed tapes due to the lack of Cu diffusion from the sheath to convert 2212 into (Bi,Pb) in the middle region of the filament

  7. Microstructures and formation mechanism of W–Cu composite coatings on copper substrate prepared by mechanical alloying method

    Meng, Yunfei; Shen, Yifu; Chen, Cheng; Li, Yongcan; Feng, Xiaomei

    2013-01-01

    In the present work, high-energy mechanical alloying (MA) method was applied to prepare tungsten–copper composite coatings on pure copper surface using a planetary ball mill. During mechanical alloying process, grains on the surface layer of substrate were refined and the substrate surface was activated as a result of repeated collisions by a large number of flying balls along with powder particles. The repeated ball-to-substrate collisions resulted in the deposition of coatings. The microstructures and elemental and phase composition of mechanically alloyed coatings at different milling durations during mechanical alloying process were studied using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS). Microhardness tests were carried out to examine the mechanical properties of the coatings. The results showed that the coatings and the substrates were well bonded, and with the increase of the milling duration, multi-layered coatings with different structures were generated and the coatings became denser. The microhardness tests showed that the maximum microhardness of the coatings reached HV 0.1 228, showing a threefold improvement upon the substrate. And the cross-sectional microhardness values of the processed sample changed gradually, which gave a proof for the cushioning and sustaining functions of the multi-layered coatings. A reasonable formation mechanism of coatings on bulk materials with metallic immiscible system by mechanical alloying method was presented.

  8. Enhanced photomechanical response of a Ni-Ti shape memory alloy coated with polymer-based photothermal composites

    Perez-Zúñiga, M. G.; Sánchez-Arévalo, F. M.; Hernández-Cordero, J.

    2017-10-01

    A simple way to enhance the activation of shape memory effects with light in a Ni-Ti alloy is demonstrated. Using polydimethylsiloxane-carbon nanopowder (PDMS+CNP) composites as coatings, the one-way shape memory effect (OWSME) of the alloy can be triggered using low power IR light from a laser diode. The PDMS+CNP coatings serve as photothermal materials capable to absorb light, and subsequently generate and dissipate heat in a highly efficient manner, thereby reducing the optical powers required for triggering the OWSME in the Ni-Ti alloy. Experimental results with a cantilever flexural test using both, bare Ni-Ti and coated samples, show that the PDMS+CNP coatings perform as thermal boosters, and therefore the temperatures required for phase transformation in the alloy can be readily obtained with low laser powers. It is also shown that the two-way shape memory effect (TWSME) can be set in the Ni-Ti alloy through cycling the TWSME by simply modulating the laser diode signal. This provides a simple means for training the material, yielding a light driven actuator capable to provide forces in the mN range. Hence, the use of photothermal coatings on Ni-Ti shape memory alloys may offer new possibilities for developing light-controlled smart actuators.

  9. Wear and Corrosion Properties of 316L-SiC Composite Coating Deposited by Cold Spray on Magnesium Alloy

    Chen, Jie; Ma, Bing; Liu, Guang; Song, Hui; Wu, Jinming; Cui, Lang; Zheng, Ziyun

    2017-08-01

    In order to improve the wear and corrosion resistance of commonly used magnesium alloys, 316L stainless steel coating and 316L-SiC composite coating have been deposited directly on commercial AZ80 magnesium alloy using cold spraying technology (CS). The microstructure, hardness and bonding strength of as-sprayed coatings were studied. Their tribological properties sliding against Si3N4 and GCr15 steel under unlubricated conditions were evaluated by a ball-on-disk tribometer. Corrosion behaviors of coated samples were also evaluated and compared to that of uncoated magnesium alloy substrate in 3.5 wt.% NaCl solution by electrochemical measurements. Scanning electron microscopy was used to characterize the corresponding wear tracks and corroded surfaces to determine wear and corrosion mechanisms. The results showed that the as-sprayed coatings possessed higher microhardness and more excellent wear resistance than magnesium alloy substrate. Meanwhile, 316L and 316L-SiC coating also reduced the corrosion current density of magnesium alloy and the galvanic corrosion of the substrates was not observed after 200-h neutral salt spray exposure, which demonstrated that corrosion resistance of a magnesium alloy substrate could be greatly improved by cold-sprayed stainless steel-based coatings.

  10. Tungsten wire--nickel base alloy composite development. Contractor report, 1 Jun 1974--29 Feb 1976

    Brentnall, W.D.; Moracz, D.J.

    1976-03-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed, and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W--Hf--C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/m 2 (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics

  11. Preparation and mechanical properties of in situ TiC{sub x}–Ni (Si, Ti) alloy composites

    Wang, Wenjuan [Institute of Materials Science and Engineering, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhai, Hongxiang, E-mail: hxzhai@sina.com [Institute of Materials Science and Engineering, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Chen, Lin; Huang, Zhenying [Institute of Materials Science and Engineering, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Bei, Guoping; Baumgärtner, Christoph; Greil, Peter [Department of Materials Science (Glass and Ceramics), University of Erlangen-Nuernberg, Martensstr. 5, 91058 Erlangen (Germany)

    2014-10-20

    Novel in situ TiC{sub x} reinforced Ni (Si, Ti) alloy composites with superior mechanical properties were prepared at 1250 °C for 30 min by pressureless sintering Ti{sub 3}SiC{sub 2} (10 and 20 vol%) and Ni as precursors. The Ti{sub 3}SiC{sub 2} particles decomposed into substoichiometric TiC{sub x} phase, while the additional Si and partial Ti atoms derived from Ti{sub 3}SiC{sub 2} diffused into Ni matrix to form Ni (Si, Ti) alloy. The in situ formed TiC{sub x} phases are mainly dispersed on the grain boundaries of the Ni (Si, Ti) alloying, forming a strong skeleton and refining the microstructures of the metal matrix. The hardness, the yield stress σ{sub 0.2%} and ultimate compressive strength of 20.6 vol%TiC{sub x}–Ni(Si, Ti) composite can reach 2.15±0.04 GPa, 466.8±55.8 MPa and 733.3±78.4 MPa, respectively. The enhanced mechanical properties of TiC{sub x}–Ni(Si, Ti) composites are due to the in situ formation of TiC{sub x} skeleton, the refined microstructures of Ni (Si, Ti) alloys and solid solution effects as well as good wettability between TiC{sub x} and Ni (Si, Ti) matrix.

  12. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  13. [Energy dispersive spectrum analysis of surface compositions of selective laser melting cobalt-chromium alloy fabricated by different processing parameters].

    Qian, Liang; Zeng, Li; Wei, Bin; Gong, Yao

    2015-06-01

    To fabricate selective laser melting cobalt-chromium alloy samples by different processing parameters, and to analyze the changes of energy dispersive spectrum(EDS) on their surface. Nine groups were set up by orthogonal experimental design according to different laser powers,scanning speeds and powder feeding rates(laser power:2500-3000 W, scanning speed: 5-15 mm/s, powder feeding rate: 3-6 r/min). Three cylinder specimens(10 mm in diameter and 3 mm in thickness) were fabricated in each group through Rofin DL 035Q laser cladding system using cobalt-chromium alloy powders which were developed independently by our group.Their surface compositions were then measured by EDS analysis. Results of EDS analysis of the 9 groups fabricated by different processing parameters(Co:62.98%-67.13%,Cr:25.56%-28.50%,Si:0.49%-1.23%) were obtained. They were similar to the compositions of cobalt-chromium alloy used in dental practice. According to EDS results, the surface compositions of the selective laser melting cobalt-chromium alloy samples are stable and controllable, which help us gain a preliminary sight into the range of SLM processing parameters. Supported by "973" Program (2012CB910401) and Research Fund of Science and Technology Committee of Shanghai Municipality (12441903001 and 13140902701).

  14. Fabrication and Performance Test of Aluminium Alloy-Rice Husk Ash Hybrid Metal Matrix Composite as Industrial and Construction Material

    Md. Rahat Hossain

    2017-12-01

    Full Text Available Aluminium matrix composites (AMCs used extensively in various engineering fields due to their exceptional mechanical properties. In this present study, aluminium matrix composites (AMCs such as aluminium alloy (A356 reinforced with rice husk ash particles (RHA are made to explore the possibilities of reinforcing aluminium alloy. The stir casting method was applied to produce aluminium alloy (A356 reinforced with various amounts of (2%, 4%, and 6% rice husk ash (RHA particles. Physical treatment was carried out before the rice husk ash manufacturing process. The effect of mechanical strength of the fabricated hybrid composite was investigated. Therefore, impact test, tensile stress, compressive stress, and some other tests were carried out to analyse the mechanical properties. From the experimental results, it was found that maximum tensile, and compressive stress were found at 6% rice husk ash (RHA and aluminium matrix composites (AMCs. In future, the optimum percentages of rice husk ash (RHA to fabricate the hybrid composites will be determined. Also, simulation by finite element method (FEM will be applied for further investigation.

  15. Composition-dependent magnetic response properties of Mn1 -xFexGe alloys

    Mankovsky, S.; Wimmer, S.; Polesya, S.; Ebert, H.

    2018-01-01

    The composition-dependent behavior of the Dzyaloshinskii-Moriya interaction (DMI), the spin-orbit torque (SOT), as well as anomalous and spin Hall conductivities of Mn1 -xFexGe alloys have been investigated by first-principles calculations using the relativistic multiple scattering Korringa-Kohn-Rostoker (KKR) formalism. The Dxx component of the DMI exhibits a strong dependence on the Fe concentration, changing sign at x ≈0.85 in line with previous theoretical calculations as well as with experimental results demonstrating the change of spin helicity at x ≈0.8 . A corresponding behavior with a sign change at x ≈0.5 is predicted also for the Fermi-sea contribution to the SOT, because this is closely related to the DMI. In the case of anomalous and spin Hall effects it is shown that the calculated Fermi-sea contributions are rather small and the composition-dependent behavior of these effects are determined mainly by the electronic states at the Fermi level. The spin-orbit-induced scattering mechanisms responsible for both these effects suggest a common origin of the minimum of the anomalous Hall effect and the sign change of the spin Hall effect conductivities.

  16. Nanoscale compositional analysis of NiTi shape memory alloy films deposited by DC magnetron sputtering

    Sharma, S. K.; Mohan, S. [Centre for Nano Science and Engineering, Indian Institute of Science, Bangalore-560012 (India); Bysakh, S. [Central Glass and Ceramics Research Institute, Kolkata-700032 (India); Kumar, A.; Kamat, S. V. [Defence Metallurgical Research Laboratory, Hyderabad-500058 (India)

    2013-11-15

    The formation of surface oxide layer as well as compositional changes along the thickness for NiTi shape memory alloy thin films deposited by direct current magnetron sputtering at substrate temperature of 300 °C in the as-deposited condition as well as in the postannealed (at 600 °C) condition have been thoroughly studied by using secondary ion mass spectroscopy, x-ray photoelectron spectroscopy, and scanning transmission electron microscopy-energy dispersive x-ray spectroscopy techniques. Formation of titanium oxide (predominantly titanium dioxide) layer was observed in both as-deposited and postannealed NiTi films, although the oxide layer was much thinner (8 nm) in as-deposited condition. The depletion of Ti and enrichment of Ni below the oxide layer in postannealed films also resulted in the formation of a graded microstructure consisting of titanium oxide, Ni{sub 3}Ti, and B2 NiTi. A uniform composition of B2 NiTi was obtained in the postannealed film only below a depth of 200–250 nm from the surface. Postannealed film also exhibited formation of a ternary silicide (Ni{sub x}Ti{sub y}Si) at the film–substrate interface, whereas no silicide was seen in the as-deposited film. The formation of silicide also caused a depletion of Ni in the film in a region ∼250–300 nm just above the film substrate interface.

  17. Microstructural and morphological evaluation of MCrAlY/YSZ composite produced by mechanical alloying method

    Tahari, M.; Shamanian, M.; Salehi, M.

    2012-01-01

    Highlights: ► The grain size of CoNiCrAlY decreased as milling time increased. Adding YSZ, delayed decrease of grain size of matrix alloy. ► Increase of milling time and YSZ percent resulted in spherical morphology and homogenous distribution of powders. Adding YSZ also delayed cold welding phenomenon. ► At initial stage of milling, CoNiCrAlY powder showed the greatest hardness but with increases milling time powders contained 15% YSZ showed the maximum hardness. - Abstract: This paper investigates CoNiCrAlY/YSZ composite materials produced by mechanical alloying process. Various amounts of YSZ particles (0%, 5%, 10% and 15 wt.%) were mixed with CoNiCrAlY powder and milled for 12, 24 and 36 h. The structural and mechanical evolutions of the mechanically milled powders were executed using X-ray diffractometry, scanning electron microscopy, optical microscopy and micro-hardness test. It was observed that by increasing milling time, the internal lattice strain of γ-phase matrix increased while grain size of this phase decreased. Also, addition of YSZ to CoNiCrAlY decreased the rate of grain size reduction. In comparison with milled CoNiCrAlY powders, CoNiCrAlY/YSZ milled powders exhibited more spherical morphology and narrower particle size range. Moreover, the increase in milling time caused the homogenous distribution of ceramic particles in CoNiCrAlY matrix, while the increase in YSZ percent decreased the homogenous distribution of ceramic particles in CoNiCrAlY matrix. Besides, micro-hardness tests illustrated that the effect of milling on hardness is more significant than that of ceramic particles addition.

  18. Effect of Al–Mg Alloy Infiltration on Mechanical and Electrical Properties for Carbon/Carbon Composites

    Lihui Cui

    2018-05-01

    Full Text Available Under vacuum Al–Mg alloy, liquids were successfully infiltrated into carbon/carbon (C/C composites at high temperatures. Then, the mechanical properties, the metallographics, the scanning electron microscope images, the transmission electron microscope images, the X-ray diffraction images, and the energy dispersive spectroscopy results of C/C–Al–Mg composites were analyzed. The result showed that the bending property of C/C–Al–Mg composites reached 183 MPa whereas that of C/C composites totaled 165 MPa. The compressive strength of C/C–Al–Mg measured 206 MPa whereas that of C/C composites amounted to 142 MPa. The flexural strength and compressive strengths of the steeped metal sliders measured 121 and 104 MPa, respectively. The alloy liquid infiltrated into the matrix by forming a “network conduction” structure which reduced the resistivity and improved the conductivity of the composites. The resistivity of C/C–Al–Mg totaled 1.63 µΩm whereas that of C/C was 3.56 μΩm. During infiltration, an excellent wettability was observed between Al and the carbon matrix due to the existence of Al4C3. The friction coefficients of C/C, the steeped metal slide, and C/Al–Mg were 0.152, 0.068, and 0.189, respectively. The properties of C/C–Al–Mg composites meet the performance requirements of locomotive pantograph sliders.

  19. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties

    Xuezheng Zhang

    2016-05-01

    Full Text Available Microstructural and mechanical characterization of 10 vol% SiC particles (SiCp reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF was investigated in comparison with the PTF and permanent mold cast (PMC 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiCp, which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  20. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties.

    Zhang, Xuezheng; Chen, Tijun; Qin, He; Wang, Chong

    2016-05-24

    Microstructural and mechanical characterization of 10 vol% SiC particles (SiC p ) reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF) was investigated in comparison with the PTF and permanent mold cast (PMC) 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiC p , which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa) of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  1. Effect of chemical composition of copper alloys on their hot-brittleness and weldability

    Zakharov, M.V.

    1985-01-01

    Effect of different alloying elements on the hot crack formation in argon-arc welding of M1 copper has been studied. It is shown that the effective crystallization interval has a determining influence on hot-brittleness of low-alloyed high-thermal- and electric conducting welded copper alloys. The narrow is this interval the lower is linear schrinkage and the alloys inclined to the formation of crystallization cracks in welding to a lesser degree. Alloying elements with low solubility in copper in solid state broadening the crystallization interval affect negatively the alloy hot-brittleness. Such additives as zirconium are useful at 0.02-0.O5% content and at > 0.1% content are intolerable. As to cadmium, tin, magnesium, cerium and antimony additives they don't practically strengthen copper and its alloys at 700-800 deg C and they should not be introduced

  2. Processing and characterization of aluminium alloys or composites exhibiting low-temperature or high-rate superplasticity

    Huang, J. C.

    1997-01-01

    Wide applications of superplastic forming still face several problems, one is the high temperature that promotes grain growth, another is the low forming rate that makes economically inefficient. The current study is intended to develop a series of fabrication and thermomechanical processing, so as to result in materials possessing either low temperature superplasticity (LTSP) or high rate superplasticity (HRSP). The former has been achieved in the cast Al alloys, while the latter was accomplished in powder-metallurgy aluminium matrix composites. The aluminium alloys, after special thermomechanical processes, exhibited LTSP from 300 to 450 degree C with elongations varying from 300 to 700 %. The LTSP sheets after 700 % elongation at 350 degree C still possessed fine grains 3.7 μm size and narrow surface solute depletion zones 11 μm in with, resulting in a post-SP T6 strength of 500 MPa, significantly higher than that of the HTSP superplasticity alloys tested at 525 degree C or above. Meanwhile, it was found that LTSP materials may be transferred into HTSP materials simply by adding a preloading at 300-400 degree C for a small amount of work. As for the endeavor in making HRSP materials, 2024Al/SiC, 6061Al/SiC and Al/Al 3 Ti systems processed by powder metallurgy or mechanical alloying methods are under investigation. The average sizes of the reinforcing SiC or A13Ti particles, as well as the grain size are all around 1 μm. The aluminium composites have exhibited HRSP at 525-620 degree C and 10 -2 -10 -1 s -l , with elongations varying from 150 to 350 %. This ultimate goal is to produce an alloy or composite exhibiting low temperature and high strain rate superplasticity (LT and HRSP). (author)

  3. High-Temperature Tensile Strength of Al10Co25Cr8Fe15Ni36Ti6 Compositionally Complex Alloy (High-Entropy Alloy)

    Daoud, H. M.; Manzoni, A. M.; Wanderka, N.; Glatzel, U.

    2015-06-01

    Homogenizing at 1220°C for 20 h and subsequent aging at 900°C for 5 h and 50 h of a novel Al10Co25Cr8Fe15Ni36Ti6 compositionally complex alloy (high-entropy alloy) produces a microstructure consisting of an L12 ordered γ' phase embedded in a face-centered cubic solid-solution γ matrix together with needle-like B2 precipitates (NiAl). The volume fraction of γ' phase is ~46% and of needle-like B2 precipitates database; Thermo-Calc Software, Stockholm, Sweden). The high-temperature tensile tests were carried out at room temperature, 600°C, 700°C, 800°C, and 1000°C. The tensile strength as well as the elongation to failure of both heat-treated specimens is very high at all tested temperatures. The values of tensile strength has been compared with literature data of well-known Alloy 800H and Inconel 617, and is discussed in terms of the observed microstructure.

  4. New concept of composite strengthening in Co-Re based alloys for high temperature applications in gas turbines

    Mukherji, D.; Roesler, J.; Fricke, T.; Schmitz, F. [Technische Univ. Braunschweig (DE). Inst. fuer Werkstoffkunde (IfW); Piegert, S. [Siemens AG, Berlin (DE). Energy Sector (F PR GT EN)

    2010-07-01

    High temperature material development is mainly driven by gas turbine needs. Today, Ni-based superalloys are the dominant material class in the hot section of turbines. Material development will continue to push the maximum service temperature of Ni-superalloys upwards. However, this approach has a fundamental limit and can not be sustained indefinitely, as the Ni-superalloys are already used very close to their melting point. Within the frame work of a DFG Forschergruppe program (FOR 727) - ''Beyond Ni-base Superalloys'' - Co-Re based alloys are being developed as a new generation of high temperature materials that can be used at +100 C above single crystal Ni-superalloys. Along with other strengthening concepts, hardening by second phase is explored to develop a two phase composite alloy. With quaternary Co-Re-Cr-Ni alloys we demonstrate this development concept, where Co{sub 2}Re{sub 3}-type {sigma} phase is used in a novel way as the hardening phase. Thermodynamic calculation was used for designing model alloy compositions. (orig.)

  5. Influence of chemical composition of zirconium alloy E110 on embrittlement under LOCA conditions - Part 1: Oxidation kinetics and macrocharacteristics of structure and fracture

    Nikulin, S. A.; Rozhnov, A. B.; Belov, V. A.; Li, E. V.; Glazkina, V. S.

    2011-11-01

    Exploratory investigations of the influence of alloying and impurity content in the E110 alloy cladding tubes on the behavior under conditions of Loss of Coolant Accidents (LOCA) has been performed. Three alloys of E110 type have been tested: E110 alloy of nominal composition Zr-1%Nb (E110), E110 alloy of modified composition Zr-1%Nb-0.12%Fe-0.13%O (E110M), E110 alloy of nominal composition Zr-1%Nb with reduced impurity content (E110G). Alloys E110 and E110M were manufactured on the electrolytic basis and alloy E110G was manufactured on the basis of zirconium sponge. The high temperature oxidation tests in steam ( T = 1100 °C, 18% of equivalent cladding reacted (ECR)) have been conducted, kinetics of oxidation was investigated. Quantitative research of structure and fracture macrocharacteristics was performed by means of optical and electron microscopy. The results received were compared with the residual ductility of specimens. The results of the investigation showed the existence of "breakaway oxidation" kinetics and white spalling oxide in E110 and E110M alloys while the specimen oxidation kinetics in E110G alloy was characterized by a parabolic law and specimens had a dense black oxide. Oxygen and iron alloying in the E110 alloy positively changed the macrocharacteristics of structure and fracture. However, in general, it did not improve the resistance to embrittlement in LOCA conditions apparently because of a strong impurity influence caused by electrolytic process of zirconium production.

  6. Carbide Coatings for Nickel Alloys, Graphite and Carbon/Carbon Composites to be used in Fluoride Salt Valves

    Nagle, Denis [Johns Hopkins Univ., Baltimore, MD (United States); Zhang, Dajie [Johns Hopkins Univ., Baltimore, MD (United States)

    2015-10-22

    The focus of this research was concerned with developing materials technology that supports the evolution of Generation IV Advanced High Temperature Reactor (AHTR) concepts. Specifically, we investigate refractory carbide coatings for 1) nickel alloys, and 2) commercial carbon-carbon composites (CCCs). Numerous compelling reasons have driven us to focus on carbon and carbide materials. First, unlike metals, the strength and modulus of CCCs increase with rising temperature. Secondly, graphite and carbon composites have been proven effective for resisting highly corrosive fluoride melts such as molten cryolite [Na₃AlF₆] at ~1000°C in aluminum reduction cells. Thirdly, graphite and carbide materials exhibit extraordinary radiation damage tolerance and stability up to 2000°C. Finally, carbides are thermodynamically more stable in liquid fluoride salt than the corresponding metals (i.e. Cr and Zr) found in nickel based alloys.

  7. Mechanism of growth, composition and structure of oxide films formed on ferrous alloys in molten salt electrolytes - a review

    Tzvetkoff, Tz.; Kolchakov, J.

    2004-01-01

    The growth kinetics, chemical composition and structure of scales formed during corrosion of Fe and its alloys in molten salts are reviewed. Special attention is paid to the effect of the composition of the molten salt mixture and the gas atmosphere on the stability and protective ability of corrosion layers. First, the thermodynamical background of the corrosion and oxidation of Fe-base engineering materials in molten salt media is briefly commented. A concise review of the growth kinetics of passivating oxide films is also presented. These two introductory chapters serve as a guide for the extensive survey of the growth mechanism, nature and properties of oxide and related scales on ferrous alloys in a range of molten electrolytes - chlorides, nitrates, sulphates, carbonates, hydroxides and mixtures thereof in gas atmospheres containing O 2 , CO 2 , SO 2 , SO 3 and HCl

  8. Preparation and corrosion resistance of magnesium phytic acid/hydroxyapatite composite coatings on biodegradable AZ31 magnesium alloy.

    Zhang, Min; Cai, Shu; Zhang, Feiyang; Xu, Guohua; Wang, Fengwu; Yu, Nian; Wu, Xiaodong

    2017-06-01

    In this work, a magnesium phytic acid/hydroxyapatite composite coating was successfully prepared on AZ31 magnesium alloy substrate by chemical conversion deposition technology with the aim of improving its corrosion resistance and bioactivity. The influence of hydroxyapatite (HA) content on the microstructure and corrosion resistance of the coatings was investigated. The results showed that with the increase of HA content in phytic acid solution, the cracks on the surface of the coatings gradually reduced, which subsequently improved the corrosion resistance of these coated magnesium alloy. Electrochemical measurements in simulated body fluid (SBF) revealed that the composite coating with 45 wt.% HA addition exhibited superior surface integrity and significantly improved corrosion resistance compared with the single phytic acid conversion coating. The results of the immersion test in SBF showed that the composite coating could provide more effective protection for magnesium alloy substrate than that of the single phytic acid coating and showed good bioactivity. Magnesium phytic acid/hydroxyapatite composite, with the desired bioactivity, can be synthesized through chemical conversion deposition technology as protective coatings for surface modification of the biodegradable magnesium alloy implants. The design idea of the new type of biomaterial is belong to the concept of "third generation biomaterial". Corrosion behavior and bioactivity of coated magnesium alloy are the key issues during implantation. In this study, preparation and corrosion behavior of magnesium phytic acid/hydroxyapatite composite coatings on magnesium alloy were studied. The basic findings and significance of this paper are as follows: 1. A novel environmentally friendly, homogenous and crack-free magnesium phytic acid/hydroxyapatite composite coating was fabricated on AZ31 magnesium alloy via chemical conversion deposition technology with the aim of enhancing its corrosion resistance and

  9. Monodisperse gold-palladium alloy nanoparticles and their composition-controlled catalysis in formic acid dehydrogenation under mild conditions.

    Metin, Önder; Sun, Xiaolian; Sun, Shouheng

    2013-02-07

    Monodisperse 4 nm AuPd alloy nanoparticles with controlled composition were synthesized by co-reduction of hydrogen tetrachloroaurate(III) hydrate and palladium(II) acetylacetonate with a borane-morpholine complex in oleylamine. These NPs showed high activity (TOF = 230 h(-1)) and stability in catalyzing formic acid dehydrogenation and hydrogen production in water at 50 °C without any additives.

  10. Phase composition, structure and magnetic behaviour of low neodymium rapid-quenched Nd-Fe-B alloys

    Ćosović, V.; Žák, Tomáš; Talijan, N.; Grujić, A.; Stajić-Trošić, J.

    2008-01-01

    Roč. 456, 1-2 (2008), s. 251-256 ISSN 0925-8388 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : multiphase Nd(Pr)-Fe-B alloys * rapid solidification * magnetic measurements * Mossbauer spectroscopy * X-ray diffraction * Nanocrystalline composite Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.510, year: 2008

  11. Characterisation of phase composition, microstructure and microhardness of electroless nickel composite coating co-deposited with SiC on casting aluminium LM24 alloy substrate

    Franco, M.; Sha, Wei; Malinov, Savko

    2013-01-01

    Electroless Ni-P (EN) and composite Ni-P-SiC (ENC) coatings were developed on cast aluminium alloy, LM24. The coating phase composition, microstructure and microhardness were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) and microhardness tester, respectively, on as-plated and heat-treated specimens. The original microstructure of the Ni-P matrix is not affected by the inclusion of the hard particles SiC. No formation of Ni-Si phase was observed upto 500°C of ...

  12. A study of composite beam with shape memory alloy arbitrarily embedded under thermal and mechanical loadings

    Zhang Yin; Zhao Yapu

    2007-01-01

    The constitutive relations and kinematic assumptions on the composite beam with shape memory alloy (SMA) arbitrarily embedded are discussed and the results related to the different kinematic assumptions are compared. As the approach of mechanics of materials is to study the composite beam with the SMA layer embedded, the kinematic assumption is vital. In this paper, we systematically study the kinematic assumptions influence on the composite beam deflection and vibration characteristics. Based on the different kinematic assumptions, the equations of equilibrium/motion are different. Here three widely used kinematic assumptions are presented and the equations of equilibrium/motion are derived accordingly. As the three kinematic assumptions change from the simple to the complex one, the governing equations evolve from the linear to the nonlinear ones. For the nonlinear equations of equilibrium, the numerical solution is obtained by using Galerkin discretization method and Newton-Rhapson iteration method. The analysis on the numerical difficulty of using Galerkin method on the post-buckling analysis is presented. For the post-buckling analysis, finite element method is applied to avoid the difficulty due to the singularity occurred in Galerkin method. The natural frequencies of the composite beam with the nonlinear governing equation, which are obtained by directly linearizing the equations and locally linearizing the equations around each equilibrium, are compared. The influences of the SMA layer thickness and the shift from neutral axis on the deflection, buckling and post-buckling are also investigated. This paper presents a very general way to treat thermo-mechanical properties of the composite beam with SMA arbitrarily embedded. The governing equations for each kinematic assumption consist of a third order and a fourth order differential equation with a total of seven boundary conditions. Some previous studies on the SMA layer either ignore the thermal constraint

  13. Heterogeneous coarsening of Pb phase and the effect of Cu addition on it in a nanophase composite of Al-10 wt%Pb alloy prepared by mechanical alloying

    Zhu, M.; Liu, X.; Wu, Z.F.; Ouyang, L.Z.; Zeng, M.Q.

    2009-01-01

    A nanophase composite of Al-10 wt%Pb alloy was prepared by mechanical alloying. The coarsening behavior of Pb phase in the composite during heating process was investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and nanoindentation test. The present work shows that the Pb phase grew substantially and had two different size distributions when the heating temperature was above 823 K. The different size distributions of Pb phase were owing to different grain size ranges of Al matrix in different regions, which led to the different growth rates of the Pb phase in those regions. It has been proposed that the different size ranges of Al grain appeared upon heating were originated from a statistical size distribution of Al grains in the as-milled powder. With the addition of a small amount of Cu, the heterogeneous growth of Pb phase can be suppressed, and the coarsening of Pb phase shows two distinct rates. This indicates that the coarsening is mainly governed by grain boundary diffusion and lattice diffusion of Al matrix in the initial stage and the later one, respectively

  14. Compositional trends and magnetic excitations in binary and ternary Fe–Pd–X magnetic shape memory alloys

    Gruner, Markus Ernst; Hamann, Sven; Brunken, Hayo; Ludwig, Alfred; Entel, Peter

    2013-01-01

    Highlights: ► We discuss compositional trends in Fe–Pd–Cu and Fe–Pd–Mn magnetic shape memory alloys. ► We combine density functional theory and combinatorial thin film experiments. ► Magnetic excitations contribute decisively to the structural transformation behavior. -- Abstract: High throughput thin film experiments and first-principles calculations are combined in order to get insight into the relation between finite temperature transformation behavior and structural ground state properties of ternary Fe–Pd–X alloys. In particular, we consider the binding surface, i.e., the energy of the disordered alloy calculated along the Bain path between bcc and fcc which we model by a 108 atom supercell. We compare stoichiometric Fe 75 Pd 25 with ternary systems, where 4.6% of the Fe atoms were substituted by Cu and Mn, respectively. The computational trends are related to combinatorial experiments on thin film libraries for the systems Fe–Pd–Mn and Fe–Pd–Cu which reveal a systematic evolution of the martensitic start temperature with composition within the relevant concentration range for magnetic shape memory (MSM) applications. Our calculations include atomic relaxations, which were shown to be relevant for a correct description of the structural properties. Furthermore, we find that magnetic excitations can substantially alter the binding surface. The comparison of experimental and theoretical trends indicates that, both, compositional changes and magnetic excitations contribute significantly to the structural stability which may thus be tailored by specifically adding antiferromagnetic components

  15. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  16. Solidification microstructures in a short fiber reinforced alloy composite containing different fiber fractions

    JING Qing-xiu

    2006-02-01

    Full Text Available The solidification microstructures and micro-segregation of a fiber reinforced Al-9 Cu alloy, containing different volume fractions of Al2O3 short fibers about 6 μm diameter and made by squeeze casting have been studied. The results indicate that as volume fraction of fiber Vf increases, the size of final grains becomes finer in the matrix. If λf /λ>1, the fibers have almost no influence on the solidification behavior of the matrix, so the final grains grow coarse, where λf is the average inter-fiber spacing and λ is the secondary dendrite arm spacing. While if λf /λ<1, the growth of crystals in the matrix is affected significantly by the fibers and the grain size is reduced to the value of the inter-fiber spacing. The fibers influence the average length of a solidification volume element L of the matrix and also influence the solidification time θt of the matrix. As a result of fibers influencing L and θt, the micro-segregation in the matrix is improved when the composite contains more fibers, although the level of the improvement is slight. The Clyne-Kurz model can be used to semi-quantitatively analyze the relationship between Vf and the volume fraction fe of the micro-segregation eutectic structure.

  17. Development and Testing of a Shape Memory Alloy-Driven Composite Morphing Radiator

    Walgren, P.; Bertagne, C.; Wescott, M.; Benafan, O.; Erickson, L.; Whitcomb, J.; Hartl, D.

    2018-01-01

    Future crewed deep space missions will require thermal control systems that can accommodate larger fluctuations in temperature and heat rejection loads than current designs. To maintain the crew cabin at habitable temperatures throughout the entire mission profile, radiators will be required to exhibit turndown ratios (defined as the ratio between the maximum and minimum heat rejection rates) as high as 12:1. Potential solutions to increase radiator turndown ratios include designs that vary the heat rejection rate by changing shape, hence changing the rate of radiation to space. Shape memory alloys exhibit thermally driven phase transformations and thus can be used for both the control and actuation of such a morphing radiator with a single active structural component that transduces thermal energy into motion. This work focuses on designing a high-performance composite radiator panel and investigating the behavior of various SMA actuators in this application. Three designs were fabricated and subsequently tested in a relevant thermal vacuum environment; all three exhibited repeatable morphing behavior, and it is shown through validated computational analysis that the morphing radiator concept can achieve a turndown ratio of 27:1 with a number of simple configuration changes.

  18. Development and Testing of a Shape Memory Alloy-Driven Composite Morphing Radiator

    Walgren, P.; Bertagne, C.; Wescott, M.; Benafan, O.; Erickson, L.; Whitcomb, J.; Hartl, D.

    2018-03-01

    Future crewed deep space missions will require thermal control systems that can accommodate larger fluctuations in temperature and heat rejection loads than current designs. To maintain the crew cabin at habitable temperatures throughout the entire mission profile, radiators will be required to exhibit turndown ratios (defined as the ratio between the maximum and minimum heat rejection rates) as high as 12:1. Potential solutions to increase radiator turndown ratios include designs that vary the heat rejection rate by changing shape, hence changing the rate of radiation to space. Shape memory alloys exhibit thermally driven phase transformations and thus can be used for both the control and actuation of such a morphing radiator with a single active structural component that transduces thermal energy into motion. This work focuses on designing a high-performance composite radiator panel and investigating the behavior of various SMA actuators in this application. Three designs were fabricated and subsequently tested in a relevant thermal vacuum environment; all three exhibited repeatable morphing behavior, and it is shown through validated computational analysis that the morphing radiator concept can achieve a turndown ratio of 27:1 with a number of simple configuration changes.

  19. Synthesis and Characterization of Nano-Hydroxyapatite/mPEG-b-PCL Composite Coating on Nitinol Alloy

    Mohamadreza Etminanfar; Jafar Khalil-Allafi; Kiyumars Jalili

    2017-01-01

    In this study the bioactivity of hydroxyapatite/poly(ε-caprolactone)–poly(ethylene glycol) bilayer coatings on Nitinol superelastic alloy was investigated. The surface of Nitinol alloy was activated by a thermo-chemical treatment and hydroxyapatite coating was electrodeposited on the alloy, followed by applying the polymer coating. The surface morphology of coatings was studied using FE-SEM and SEM. The data revealed that the hydroxyapatite coating is composed of one-dimensional nano sized fl...

  20. Annealing Effect on Mechanical Properties of Ti-Al Alloy/Pure Ti Harmonic-Structured Composite by MM/SPS Process

    Yoshida, R; Tsuda, T; Fujiwara, H; Miyamoto, H; Ameyama, K

    2014-01-01

    The Ti-Al alloy/pure Ti harmonic-structured composite was produced by mechanical milling and spark plasma sintering process for improvement of low ductility at room temperature of Ti-Al alloy. The harmonic-structured composite with the dispersed area having coarse grained titanium and the network area having fine-grained Ti-48mol%Al alloy demonstrates high strength and high ductility at room temperature. The annealing effect of the microstructure on the mechanical properties in the Ti-Al alloy/pure Ti harmonic-structured composite are investigated. The microstructure of the Ti-Al alloy/pure Ti harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the Ti-Al network structure and pure Ti dispersed regions, the average grain size of pure Ti dispersed region is only coarsen by annealing. The harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the high hardness. The tensile results reveal that the Ti-Al alloy/pure Ti harmonic- structured composite annealed at 873 K exhibits high strength and especially high ductility

  1. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    Weiss, David C. [Eck Industreis, Inc.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  2. Manufacturing and testing of self-passivating tungsten alloys of different composition

    A. Calvo

    2016-12-01

    Bulk W-15Cr, W-10Cr-2Ti and W-12Cr-0.5Y alloys were manufactured by mechanical alloying followed by can encapsulation and HIP. This route resulted in fully dense materials with nano-structured grains. The ability of Ti and especially of Y to inhibit grain growth was observed in the W-10Cr-2Ti and W-12Cr-0.5Y alloys. Besides, Y formed Y-rich oxide nano-precipitates at the grain boundaries, and is thus expected to improve the mechanical behaviour of the Y-containing alloy. Isothermal oxidation tests at 800 ºC (1073K and oxidation tests under accident-like conditions revealed that the W-12Cr-0.5Y alloy exhibits the best oxidation behaviour of all alloys, especially in the accident-like scenario. Preliminary HHF tests performed at GLADIS indicated that the W-10Cr-2Ti alloy is able to withstand power densities of 2 MW/m2 without significant damage of the bulk structure. Thermo-shock tests at JUDITH-1 to simulate mitigated disruptions resulted in chipping of part of the surface of the as-HIPed W-10Cr-2Ti alloy. An additional thermal treatment at 1600 °C (1873K improves the thermo-shock resistance of the W-10Cr-2Ti alloy since only crack formation is observed.

  3. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some σ phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs

  4. Study of the structure and development of the set of reference materials of composition and structure of heat resisting nickel and intermetallic alloys

    E. B. Chabina

    2016-01-01

    Full Text Available Relevance of research: There are two sizes (several microns and nanodimensional of strengthening j'-phase in single-crystal heat resisting nickel and intermetallic alloys, used for making blades of modern gas turbine engines (GTD. For in-depth study of structural and phase condition of such alloys not only qualitative description of created structure is necessary, but quantitative analysis of alloy components geometrical characteristics. Purpose of the work: Development of reference material sets of heat resisting nickel and intermetallic alloy composition and structure. Research methods: To address the measurement problem of control of structural and geometrical characteristics of single-crystal heat resisting and intermetallic alloys by analytical microscopy and X-ray diffraction analysis the research was carried out using certified measurement techniques on facilities, entered in the Register of Measurement Means of the Russian Federation. The research was carried out on microsections, foils and plates, cut in the plane {100}. Results: It is established that key parameters, defining the properties of these alloys are particle size of strengthening j' -phase, the layer thickness of j-phase between them and parameters of phases lattice. Metrological requirements for reference materials of composition and structure of heat resisting nickel and intermetallic alloys are formulated. The necessary and sufficient reference material set providing the possibility to determine the composition and structure parameters of single-crystal heat resisting nickel and intermetallic alloys is defined. The developed RM sets are certified as in-plant reference materials. Conclusion: The reference materials can be used for graduation of spectral equipment when conducting element analysis of specified class alloys; for calibration of means of measuring alloy structure parameters; for measurement of alloys phases lattice parameters; for structure reference pictures

  5. High performance corrosion and wear resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method

    Michał Tacikowski

    2014-09-01

    Full Text Available Composite, diffusive titanium nitride layers formed on a titanium and aluminum sub-layer were produced on the AZ91D magnesium alloy. The layers were obtained using a hybrid method which combined the PVD processes with the final sealing by a hydrothermal treatment. The microstructure, resistance to corrosion, mechanical damage, and frictional wear of the layers were examined. The properties of the AZ91D alloy covered with these layers were compared with those of the untreated alloy and of some engineering materials such as 316L stainless steel, 100Cr6 bearing steel, and the AZ91D alloy subjected to commercial anodizing. It has been found that the composite diffusive nitride layer produced on the AZ91D alloy and then sealed by the hydrothermal treatment ensures the corrosion resistance comparable with that of 316L stainless steel. The layers are characterized by higher electrochemical durability which is due to the surface being overbuilt with the titanium oxides formed, as shown by the XPS examinations, from titanium nitride during the hydrothermal treatment. The composite titanium nitride layers exhibit high resistance to mechanical damage and wear, including frictional wear which is comparable with that of 100Cr6 bearing steel. The performance properties of the AZ91D magnesium alloy covered with the composite titanium nitride coating are substantially superior to those of the alloy subjected to commercial anodizing which is the dominant technique employed in industrial practice.

  6. Influence of layer compositions and annealing conditions on complete formation of ternary PdAgCu alloys prepared by sequential electroless and electroplating methods

    Sumrunronnasak, Sarocha [Graduate Program of Petrochemistry and Polymer Science, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Tantayanon, Supawan, E-mail: supawan.t@chula.ac.th [Green Chemistry Research Laboratory, Department of Chemistry, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Kiatgamolchai, Somchai [Department of Physics, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand)

    2017-01-01

    PdAgCu ternary alloy membranes were synthesized by the sequential electroless plating of Pd following by electroplating of Ag and Cu onto stainless steel substrate. The composition of the composite was varied by changing the deposition times. The fabricated layers were annealed at the temperatures between 500 and 600 °C for 20–60 h. The Energy Dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) were employed to investigate the element distribution in the membrane which provided the insight on membrane alloying process. Complete formation of the alloy could be obtained when the Pd composition was greater than a critical value of 60 wt%, and Ag and Cu contents were in the range of 18–30 wt% and 2–13 wt%, respectively. Deposition times of Ag and Cu were found to affect the completion of alloy formation. Excess amount of the deposited Cu particularly tended to segregate on the surface of the membrane. - Highlights: • Ternary PdAgCu alloy membranes were successfully prepared by the sequential electroless and electroplating methods. • The average Pd composition required to form alloy was found to be approximately at least 60%wt. • The alloy region was achieved for f Pd 60–73 wt%, Cu 18–30 wt% and Ag 2–13 wt%. • Suitable annealing temperature in the range of 500–600 °C for an adequate period of treating time (20–60 h).

  7. Study on the bonding strength between calcium phosphate/chitosan composite coatings and a Mg alloy substrate

    Zhang Jie [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Pharmacy College, Jiamusi University, Jiamusi 154007 (China); Dai Changsong, E-mail: changsd@hit.edu.cn [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Wei Jie [School of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); School of Chemistry and Bioengineering, Suzhou Science Technology University, Suzhou 215009 (China); Wen Zhaohui, E-mail: wenzhaohui1968@163.com [Department of Neuro intern, First Affiliated Hospital of Harbin Medical University, Harbin 150001 (China)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer Calcium phosphate/chitosan composite coatings on the MAO-AZ91D alloy were prepared. Black-Right-Pointing-Pointer The bonding force between the coating and the magnesium alloy was optimized. Black-Right-Pointing-Pointer The composite coating slowed down the corrosion rate of magnesium alloy in m-SBF. - Abstract: In order to improve the bonding strength between calcium phosphate/chitosan composite coatings and a micro-arc oxidized (MAO)-AZ91D Mg alloy, different influencing parameters were investigated in the process of electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). Surface morphology and phase constituents of the as-prepared materials were investigated by using X-ray diffractometer (XRD), Fourier-transformed infrared spectrophotometer (FTIR), Raman spectrometer, scanning electron microscope (SEM) with an energy dispersive spectrometer (EDS), and a thermo gravimetric and differential thermal analyzer (TG-DTA). Scratch tests were carried out to study the bonding properties between the coatings and the substrates. In vitro immersion tests were conducted to determine the corrosion behaviors of samples with and without deposit layers through electrochemical experiments. In the EPD process, the acetic acid content in the electrophoresis suspension and the electrophoretic voltage played important roles in improving the bonding properties, while the contents of chitosan (CS) and nano-hydroxyapatite (nHA, Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}) in the suspension had less significant influences on the mechanical bonding strength. It was observed that the coatings showed the excellent bonding property when an electrophoretic voltage was in a range of 40-110 V with other reagent amounts as follows: acetic acid: 4.5 vol.%, CS {<=} 0.25 g, nHA {<=} 2.0 g in 200 ml of a CS-acetic acid aqueous solution and nHA {<=} 2.5 g in 300 ml of absolute ethanol. The morphology of the composite coating

  8. Study on the bonding strength between calcium phosphate/chitosan composite coatings and a Mg alloy substrate

    Zhang Jie; Dai Changsong; Wei Jie; Wen Zhaohui

    2012-01-01

    Highlights: ► Calcium phosphate/chitosan composite coatings on the MAO-AZ91D alloy were prepared. ► The bonding force between the coating and the magnesium alloy was optimized. ► The composite coating slowed down the corrosion rate of magnesium alloy in m-SBF. - Abstract: In order to improve the bonding strength between calcium phosphate/chitosan composite coatings and a micro-arc oxidized (MAO)-AZ91D Mg alloy, different influencing parameters were investigated in the process of electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). Surface morphology and phase constituents of the as-prepared materials were investigated by using X-ray diffractometer (XRD), Fourier-transformed infrared spectrophotometer (FTIR), Raman spectrometer, scanning electron microscope (SEM) with an energy dispersive spectrometer (EDS), and a thermo gravimetric and differential thermal analyzer (TG–DTA). Scratch tests were carried out to study the bonding properties between the coatings and the substrates. In vitro immersion tests were conducted to determine the corrosion behaviors of samples with and without deposit layers through electrochemical experiments. In the EPD process, the acetic acid content in the electrophoresis suspension and the electrophoretic voltage played important roles in improving the bonding properties, while the contents of chitosan (CS) and nano-hydroxyapatite (nHA, Ca 10 (PO 4 ) 6 (OH) 2 ) in the suspension had less significant influences on the mechanical bonding strength. It was observed that the coatings showed the excellent bonding property when an electrophoretic voltage was in a range of 40–110 V with other reagent amounts as follows: acetic acid: 4.5 vol.%, CS ≤ 0.25 g, nHA ≤ 2.0 g in 200 ml of a CS–acetic acid aqueous solution and nHA ≤ 2.5 g in 300 ml of absolute ethanol. The morphology of the composite coating obtained under the above optimal condition had a flake-like crystal structure. The EPD in

  9. Surface Properties of the IN SITU Formed Ceramics Reinforced Composite Coatings on TI-3AL-2V Alloys

    Liu, Peng; Guo, Wei; Hu, Dakui; Luo, Hui; Zhang, Yuanbin

    2012-04-01

    The synthesis of hard composite coating on titanium alloy by laser cladding of Al/Fe/Ni+C/Si3N4 pre-placed powders has been investigated in detail. SEM result indicated that a composite coating with metallurgical joint to the substrate was formed. XRD result indicated that the composite coating mainly consisted of γ-(Fe, Ni), FeAl, Ti3Al, TiC, TiNi, TiC0.3N0.7, Ti2N, SiC, Ti5Si3 and TiNi. Compared with Ti-3Al-2V substrate, an improvement of the micro-hardness and the wear resistance was observed for this composite coating.

  10. Neural Networks Relating Alloy Composition, Microstructure, and Tensile Properties of α/ β-Processed TIMETAL 6-4

    Collins, Peter C.; Koduri, Santhosh; Welk, Brian; Tiley, Jaimie; Fraser, Hamish L.

    2013-03-01

    Bayesian neural networks have been developed, which relate composition, microstructure, and tensile properties of the alloy TIMETAL 6-4 (nominal composition: Ti-6Al-4V (wt pct) after thermomechanical processing (TMP) in the two-phase ( α + β)-phase field. The developed networks are able to make interpolative predictions of properties within the ranges of composition and microstructural features that are in the population of the database used for training and testing of the networks. In addition, the neural networks have been used to conduct virtual experiments which permit the functional dependencies of properties on composition and microstructural features to be determined. In this way, it is shown that in the microstructural condition resulting from TMP in the two-phase ( α + β) phase field, the most significant contribution to strength is from solid solution strengthening, with microstructural features apparently influencing the balance of a number of properties.

  11. Microstructure and Mechanical Behavior of Microwave Sintered Cu50Ti50 Amorphous Alloy Reinforced Al Metal Matrix Composites

    Reddy, M. Penchal; Ubaid, F.; Shakoor, R. A.; Mohamed, A. M. A.

    2018-06-01

    In the present work, Al metal matrix composites reinforced with Cu-based (Cu50Ti50) amorphous alloy particles synthesized by ball milling followed by a microwave sintering process were studied. The amorphous powders of Cu50Ti50 produced by ball milling were used to reinforce the aluminum matrix. They were examined by x-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and compression testing. The analysis of XRD patterns of the samples containing 5 vol.%, 10 vol.% and 15 vol.% Cu50Ti50 indicates the presence of Al and Cu50Ti50 peaks. SEM images of the sintered composites show the uniform distribution of reinforced particles within the matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of Cu50Ti50 reinforcement particles. The hardness and compressive strength were enhanced to 89 Hv and 449 MPa, respectively, for the Al-15 vol.% Cu50Ti50 composites.

  12. Composition dependency of the glass forming ability (GFA) in Mg-Ni-Si system by mechanical alloying

    Xie Haowen; Lin Jianguo; Li Yuncang; Hodgson, Peter D.; Wen Cuie

    2007-01-01

    The pure elemental powder mixtures with the compositions of Mg 65 Ni x Si 35-x (x = 10, 20, 25, 33 at.%) were subject to high-energy ball mill, and the structures of the mixtures at different intervals of milling were characterised by X-ray diffraction (XRD). The compositional dependency of the glass forming ability (GFA) in Mg-Ni-Si system was evaluated based on the experimental results and the theoretical calculation. The compositional dependency of GFA in Mg-Ni-Si system can be understood well by comparing the enthalpies of the crystalline and amorphous phases based on the Miedema's theory for the formation enthalpy of alloys. Increasing the Ni/Mg ratio and/or decreasing Si content can improve the amorphous formability. The calculation results might be of great help in optimising the composition with high GFA in Mg-Ni-Si system

  13. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2015-03-15

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

  14. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Xiong, Ying; Lu, Chao; Wang, Chao; Song, Renguo

    2015-01-01

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO 2 ) and cerium oxide (CeO 2 ) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity

  15. Optimized Compositional Design and Processing-Fabrication Paths for Larger Heats of Nanostructured Ferritic Alloys

    Odette, G. Robert [Univ. of California, Santa Barbara, CA (United States)

    2017-02-06

    The objective of this work was to characterize the alloy 14YWT-PM2, which is an extruded and cross-rolled precursor alloy to a large heat of 14YWT being produced using an alternative processing path that incorporates Y during gas atomization process.

  16. Study of magnesium bismuth alloys with a composition close to Mg3Bi2

    Tournier, Jean

    1964-01-01

    The author reports the study of magnesium-bismuth alloys with a high bismuth content. These alloys were aimed to be irradiated in a pile at a temperature of about 300 C, and thus had specific requirements regarding their bismuth content, a high density, a high fusion point with also a pressure strength constraint. The author first reports the determination of an alloy grade which could meet these requirements, and then reports issues related to their elaboration by performing optical micrography and X ray analysis in order to investigate their homogeneity. Then, the alloy hot compression strength has been assessed under significantly higher constraining conditions. Fusion point and density have also been measured. As a fast alloy degradation has been noticed, brief corrosion tests have been performed

  17. Effect of composition on the structure and properties of Ti-Co-Cr alloys

    T. Matković

    2010-01-01

    Full Text Available The present work is a study of six as-cast Ti-Co-Cr alloys in the Ti-rich region with the purpose of examining the possibility of obtaining a new β-type Ti-alloys. Two experimental alloys Ti80Co10Cr10 and Ti70Co10Cr20 are nearly single-phases and are identified as bcc β-Ti phase. They also display the lowest hardness values and the best corrosion properties. The present study indicates that the region of biomedically-acceptable ternary Ti-rich alloys is situated within lower concentrations of alloying elements, i.e. about 10 at.% Co and 20 at. % Cr.

  18. Preparation and tribological properties of self-lubricating TiO2/graphite composite coating on Ti6Al4V alloy

    Mu, Ming; Zhou, Xinjian; Xiao, Qian; Liang, Jun; Huo, Xiaodi

    2012-01-01

    Highlights: ► A TiO 2 /graphite composite coating is produced on Ti alloy by one-step PEO process. ► The TiO 2 /graphite composite coating exhibits excellent self-lubricating behavior. ► The self-lubricating composite coating improves the wear resistance by comparison to the conventional PEO coating. - Abstract: One-step plasma electrolytic oxidation (PEO) process in a graphite-dispersed phosphate electrolyte was used to prepare a graphite-containing oxide composite coating on Ti6Al4V alloy. The composition and microstructure of the oxide coatings produced in the phosphate electrolytes with and without addition of graphite were analyzed by X-ray diffractometer (XRD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The tribological properties of the uncoated Ti6Al4V alloy and oxide coatings were evaluated using a reciprocating ball-on-disk tribometer. Results showed that the graphite-containing oxide composite coating can be successfully produced on Ti6Al4V alloy in the graphite-dispersed phosphate electrolyte using PEO process. The graphite-containing oxide composite coating registered much lower friction coefficient and wear rate than the uncoated Ti6Al4V alloy and the oxide coating without graphite under dry sliding condition, exhibiting excellent self-lubricating property.

  19. A standards-based method for compositional analysis by energy dispersive X-ray spectrometry using multivariate statistical analysis: application to multicomponent alloys.

    Rathi, Monika; Ahrenkiel, S P; Carapella, J J; Wanlass, M W

    2013-02-01

    Given an unknown multicomponent alloy, and a set of standard compounds or alloys of known composition, can one improve upon popular standards-based methods for energy dispersive X-ray (EDX) spectrometry to quantify the elemental composition of the unknown specimen? A method is presented here for determining elemental composition of alloys using transmission electron microscopy-based EDX with appropriate standards. The method begins with a discrete set of related reference standards of known composition, applies multivariate statistical analysis to those spectra, and evaluates the compositions with a linear matrix algebra method to relate the spectra to elemental composition. By using associated standards, only limited assumptions about the physical origins of the EDX spectra are needed. Spectral absorption corrections can be performed by providing an estimate of the foil thickness of one or more reference standards. The technique was applied to III-V multicomponent alloy thin films: composition and foil thickness were determined for various III-V alloys. The results were then validated by comparing with X-ray diffraction and photoluminescence analysis, demonstrating accuracy of approximately 1% in atomic fraction.

  20. Description of hypoeutectic Al-Si-Cu alloys based on their known chemical compositions

    Djurdjevic, M. B.

    2013-10-01

    Full Text Available The modeling of casting processes has remained a topic of active interest for several decades, and the availability of numerous software packages on the market is a good indication of the interest that the casting industry has in this field. Most of the data used in these software packages are directly read or estimated from the binary or multi-component phase diagrams. Unfortunately, except for binary diagrams, many of ternary or higher order phase diagrams are still not accurate enough. Having in mind that most of the aluminum binary systems are very well established, it has been tried to transfer multi-component system into one well known Al-Xi pseudo binary system (in this case the Al-Si phase diagram was chosen as a reference system. The new Silicon Equivalency (SiEQ algorithm expresses the amounts of major and minor alloying elements in the aluminum melts through an “equivalent” amount of silicon. Such a system could be used to calculate several thermo-physical and solidification characteristics of multi component as cast aluminum alloys. This provides to the model the capacity to predict the solidification characteristics of cast parts, where cooling rates are slow and the solidification process has to be known in great detail in order to avoid quality problems in the casting. This work demonstrates how the SiEQ algorithm can be used to calculate the characteristic solidification temperatures of the multicomponent Al-Si alloys as well as their latent heats and growth restriction factor. Statistical analysis of the results obtained for a wide range of alloy chemical compositions shows a very good correlation with the experimental data and the SiEQ calculations. The same mathematical approach might be applied for other metallic systems such as iron and magnesium, using carbon equivalency for ferrous systems and aluminum equivalency for magnesium multi-component alloys.La modelización de los procesos de fundición ha sido un tópico de

  1. Self-assembly of bimetallic AuxPd1-x alloy nanoparticles via dewetting of bilayers through the systematic control of temperature, thickness, composition and stacking sequence

    Kunwar, Sundar; Pandey, Puran; Sui, Mao; Bastola, Sushil; Lee, Jihoon

    2018-03-01

    Bimetallic alloy nanoparticles (NPs) are attractive materials for various applications with their morphology and elemental composition dependent optical, electronic, magnetic and catalytic properties. This work demonstrates the evolution of AuxPd1-x alloy nanostructures by the solid-state dewetting of sequentially deposited bilayers of Au and Pd on sapphire (0001). Various shape, size and configuration of AuxPd1‑x alloy NPs are fabricated by the systematic control of annealing temperature, deposition thickness, composition as well as stacking sequence. The evolution of alloy nanostructures is attributed to the surface diffusion, interface diffusion between bilayers, surface and interface energy minimization, Volmer-Weber growth model and equilibrium configuration. Depending upon the temperature, the surface morphologies evolve with the formation of pits, grains and voids and gradually develop into isolated semi-spherical alloy NPs by the expansion of voids and agglomeration of Au and Pd adatoms. On the other hand, small isolated to enlarged elongated and over-grown layer-like alloy nanostructures are fabricated due to the coalescence, partial diffusion and inter-diffusion with the increased bilayer thickness. In addition, the composition and stacking sequence of bilayers remarkably affect the final geometry of AuxPd1‑x nanostructures due to the variation in the dewetting process. The optical analysis based on the UV–vis-NIR reflectance spectra reveals the surface morphology dependent plasmonic resonance, scattering, reflection and absorption properties of AuxPd1‑x alloy nanostructures.

  2. Fabrication of multifunctional CaP-TC composite coatings and the corrosion protection they provide for magnesium alloys.

    Tan, Cui; Zhang, Xiaoxu; Li, Qing

    2017-08-28

    Two major problems with magnesium (Mg) alloy biomaterials are the poor corrosion resistance and infection associated with implantation. In this study, a novel calcium phosphate (CaP)/tetracycline (TC) composite coating for Mg implants that can both improve the corrosion resistance of Mg and release a drug in a durable way is reported. Scanning electron microscope (SEM) images showed that TC additives make the CaP coating more compact and uniform. Electrochemical tests indicated CaP/TC coatings can provide excellent corrosion protection for Mg alloy substrates. Besides, TC additives can also provide effective prevention of bone infection and inflammation due to its broad-spectrum antibacterial properties. The one-step hydrothermal process reported here greatly simplified the multi-step fabrication of smart coatings reported previously.

  3. Mg-MOF-74/MgF₂ Composite Coating for Improving the Properties of Magnesium Alloy Implants: Hydrophilicity and Corrosion Resistance.

    Liu, Wei; Yan, Zhijie; Ma, Xiaolu; Geng, Tie; Wu, Haihong; Li, Zhongyue

    2018-03-07

    Surface modification on Mg alloys is highly promising for their application in the field of bone repair. In this study, a new metal-organic framework/MgF₂ (Mg-MOF-74/MgF₂) composite coating was prepared on the surface of AZ31B Mg alloy via pre-treatment of hydrofluoric acid and in situ hydrothermal synthesis methods. The surface topography of the composite coating is compact and homogeneous, and Mg-MOF-74 has good crystallinity. The corrosion resistance of this composite coating was investigated through Tafel polarization test and immersion test in simulated body fluid at 37 °C. It was found that Mg-MOF-74/MgF₂ composite coating significantly slowed down the corrosion rate of Mg alloy. Additionally, Mg-MOF-74/MgF₂ composite coating expresses super-hydrophilicity with the water contact angle of nearly 0°. In conclusion, on the basis of MgF₂ anticorrosive coating, the introduction of Mg-MOF-74 further improves the biological property of Mg alloys. At last, we propose that the hydrophilicity of the composite coating is mainly owing to the large number of hydroxyl groups, the high specific surface area of Mg-MOF-74, and the rough coating produced by Mg-MOF-74 particles. Hence, Mg-MOF-74 has a great advantage in enhancing the hydrophilicity of Mg alloy surface.

  4. Shape Memory Alloy Modeling and Applications to Porous and Composite Structures

    Zhu, Pingping

    There has been a growing concern about an exciting class of advanced material -- shape memory alloys (SMAs) since their discovery several decades ago. SMAs exhibit large reversible stresses and strains owing to a thermoelastic phase transformation. They have been widely used in many engineering fields including aerospace, biomedical, and automotive engineering, especially as sensors, actuators, bone implants and deployable switches. The behavior of SMAs is very complex due to the coupling between thermal and mechanical effects. Theoretical and computational tools are used in this dissertation to investigate the mechanical behavior of SMA and its related structures for seeking better and wider application of this material. In the first part of this dissertation, we proposed an improved macroscopic phenomenological constitutive model of SMA that accounts for all major mechanical behaviors including elasticity, phase transformation, reorientation and plasticity. The model is based on some previous work developed in the Brinson group, and the current efforts are focused on plasticity, the application of a pre-defined strain, unification of notations, and other coding-related work. A user subroutine script VUMAT is developed to implement the constitutive model to the commercial finite element software Abaqus. Typical simulation results based on the model are presented, as well as verification with some experimental results. In the second part, we apply the developed constitutive model to a series of two-dimensional SMA plates with structured arrays of pores to investigate the structural response, especially the stress, strain, phase transformation, and plastic fields. Results are documented about the coupling of the elastic, transformation and plastic fields about the arrays of pores. Theoretical and experimental DIC results are also utilized to validate some simulation results. Conclusions are then drawn to provide understanding in the effect of pores and the

  5. Compositional optimization for nanocrystalline hard magnetic MRE–Fe–B–Zr alloys via modifying RE and B contents

    Qian, D.Y.; Hussain, M.; Zheng, Z.G.; Zhong, X.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Gao, X.X. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-06-15

    To reduce the rare earth content and maintain good magnetic properties for NdFeB based alloys, the effects of RE and B contents on the micro-structure and magnetic properties of nanocrystalline MRE{sub 11−y}Fe{sub 79.5}B{sub 8+y}Zr{sub 1.5} (MRE=Nd{sub 0.8}(Dy{sub 0.5}Y{sub 0.5}){sub 0.2}, y=0–3) alloys have been investigated. Increasing B concentration leads to the appearance and increase of soft magnetic Fe{sub 3}B phase and reduced grain size. With decreasing MRE and increasing B concentrations, the coercivity decreased from 1159.8 kA/m for y=0 to 619.0 kA/m for y=3. The saturation magnetization and remanence increased with B content until y=2 then decreases. The B content also has effects on the exchange coupling, microstructure and thermal stability. While comparing MRE{sub 10}Fe{sub 82.5}B{sub 6}Zr{sub 1.5} alloy with MRE{sub 11−y}Fe{sub 79.5}B{sub 8+y}Zr{sub 1.5} (y=1 and 2) alloys, the alloy with 9 at% MRE can achieve similar magnetic properties as that with 10 at% MRE. The magnetic properties with coercivity of 792.2 kA/m, (BH){sub max} of 128 kJ/m{sup 3} and good thermal stability have been obtained for MRE{sub 9}Fe{sub 79.5}B{sub 10}Zr{sub 1.5} alloy. - Highlights: • Nanocomposite NdFeB composition is optimized to reduce RE from 10 to 9 at.%. • Increasing B content benefits microstructure, exchange coupling, thermal stability. • Alloy with 9% RE has H{sub c}=792kA/m, (BH){sub max}=128kJ/m{sup 3} and low temperature coefficients.

  6. SURFACE PROPERTIES OF THE IN SITU FORMED CERAMICS REINFORCED COMPOSITE COATINGS ON TI-3AL-2V ALLOYS

    PENG LIU; WEI GUO; DAKUI HU; HUI LUO; YUANBIN ZHANG

    2012-01-01

    The synthesis of hard composite coating on titanium alloy by laser cladding of Al/Fe/Ni+C/Si3N4 pre-placed powders has been investigated in detail. SEM result indicated that a composite coating with metallurgical joint to the substrate was formed. XRD result indicated that the composite coating mainly consisted of γ-(Fe, Ni), FeAl, Ti3Al, TiC, TiNi, TiC0.3N0.7, Ti2N, SiC, Ti5Si3 and TiNi. Compared with Ti-3Al-2V substrate, an improvement of the micro-hardness and the wear resistance was obser...

  7. Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

    Bachmann, F; Delpero, T; Ermanni, P; De Oliveira, R; Sigg, A; Michaud, V; Schnyder, V; Jaehne, R; Bergamini, A

    2012-01-01

    Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty. (paper)

  8. Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

    Bachmann, F.; de Oliveira, R.; Sigg, A.; Schnyder, V.; Delpero, T.; Jaehne, R.; Bergamini, A.; Michaud, V.; Ermanni, P.

    2012-07-01

    Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty.

  9. Electrochemical corrosion behavior of composite MAO/sol-gel coatings on magnesium alloy AZ91D using combined micro-arc oxidation and sol-gel technique

    Shang Wei; Chen Baizhen; Shi Xichang; Chen Ya; Xiao Xiang

    2009-01-01

    Protective composite coatings were obtained on a magnesium alloy by micro-arc oxidation (MAO) and sol-gel technique. The coatings consisted of a MAO layer and a sol-gel layer. The microstructure and composition of the MAO coating and the composite coatings were analyzed by scanning electron microscopy (SEM) and energy dispersive X-rays (EDX). Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and total immersion tests were used to evaluate the corrosion behavior of these coatings in a 3.5 wt.% NaCl solution. The results show that the sol-gel layer provides corrosion protection by physically sealing the pores in the MAO coating and acting as a barrier. The composite coatings can suppress the corrosion process by preventing the corrosive ions from transferring or diffusing to the magnesium alloy substrate. This enhances the corrosion resistance of the magnesium alloy AZ91D significantly

  10. Mechanical properties of Al-Cu alloy-SiC composites

    Anggara, B. S.; Handoko, E.; Soegijono, B.

    2014-09-01

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  11. Mechanical properties of Al-Cu alloy-SiC composites

    Anggara, B. S., E-mail: anggorobs1960@yahoo.com [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, Indonesia 13220 and PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia); Handoko, E. [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, 13220 (Indonesia); Soegijono, B. [PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia)

    2014-09-25

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  12. R&D on Composition and Processing of Titanium Aluminide Alloys for Turbine Engines

    1982-07-01

    conventional alpha beta titanium alloy in the beta processed condition. Figures 18a and 18b show the general features of phase arrangement, plates of the...sheet after various processes are shown in Figure 53. Welding was performed by a manual tungsten inert gas ( TIG ) technique in an argon-filled dry box... Processing studies continue to show that many of the methods of forging, joining, etc. developed for conventional titanium alloys can be applied to alpha

  13. Effect of Low-Melting Metals (Pb, Bi, Cd, In) on the Structure, Phase Composition, and Properties of Casting Al-5% Si-4% Cu Alloy

    Yakovleva, A. O.; Belov, N. A.; Bazlova, T. A.; Shkalei, I. V.

    2018-01-01

    The effect of low-melting metals (Pb, Bi, Cd, In) on the structure, phase composition, and properties of the Al-5% Si-4% Cu alloy was studied using calculations. Polythermal sections have been reported, which show that the considered systems are characterized by the presence of liquid regions and monotectic reactions. The effect of low-melting metals on the microstructure and hardening of base alloy in the cast and heat-treated states has been studied.

  14. Retraction of 'Composition design and mechanical properties of BCC Ti solid solution alloys with low Young's modulus'

    Tulugan, Keli Mu; Park, Cheol Hong; Park, Won Jo; Qing, Wang

    2012-01-01

    The article 'Composition design and mechanical properties of BCC Ti solid solution alloys with low Young's modulus' has been retracted upon the request of the third author (Prof. Wang Qing, the first author's former advisor during his internship at DaLian University of Technology). The article was published without the third author's knowledge and consent. The corresponding author (Prof. Wonjo Park) apologizes to the third author, to the readers, and to the editorial staff of the JMST. The JMST editorial board does not tolerate such actions from authors and we will take appropriate action to prevent this from happening in the future

  15. Impurity composition effect on work function in cylindrical specimens of niobium and low zirconium niobium base alloys

    Kobyakov, V.P.

    2000-01-01

    A study is made into poly- and single crystal cylindrical niobium specimens, prepared by various methods as well as into polycrystalline specimens of niobium base alloys doped with 1.2 and 1.6 % Zr. Thermionic work function is measured using a full current method. Several techniques are applied to determine the content of substitutional and interstitial impurities in specimens. The phase composition of polished section surface is also investigated. A work function increase is observed when a considerable amount of carbide phases occurs at the surface. This increase is comparable with the effect of going from a polycrystalline niobium specimen to a single crystal with (110) surface orientation [ru

  16. Search for promising compositions for developing new multiphase casting alloys based on Al-Cu-Mg matrix using thermodynamic calculations and mathematic simulation

    Zolotorevskii, V. S.; Pozdnyakov, A. V.; Churyumov, A. Yu.

    2012-11-01

    A calculation-experimental study is carried out to improve the concept of searching for new alloying systems in order to develop new casting alloys using mathematical simulation methods in combination with thermodynamic calculations. The results show the high effectiveness of the applied methods. The real possibility of selecting the promising compositions with the required set of casting and mechanical properties is exemplified by alloys with thermally hardened Al-Cu and Al-Cu-Mg matrices, as well as poorly soluble additives that form eutectic components using mainly the calculation study methods and the minimum number of experiments.

  17. Principles of Structure and Phase Composition Formation in Composite Master Alloys of the Al-Ti-B/B4c Systems Used for Aluminum Alloy Modification

    Zhukov, I. A.; Promakhov, V. V.; Matveev, A. E.; Platov, V. V.; Khrustalev, A. P.; Dubkova, Ya. A.; Vorozhtsov, S. A.; Potekaev, A. I.

    2018-03-01

    The principles of formation of structure and properties of materials produced by self-propagating hightemperature synthesis (SHS) from the Al-Ti-B/B4C powder systems are identified. It is shown that the SHSmaterials produced from the Al-Ti-B powder systems consist of a TiAl intermetallic matrix with inclusions of titanium diboride particles. It is found out that an introduction of 1 wt.% of TiB2 particles into the melt of the AD35 aluminum alloy allows reducing the grain size from 620 to 220 μm and gives rise to an increase in the ultimate tensile strength of as-cast specimens from 100 to 145 MPa and in the plasticity from 7 to 9%.

  18. Charge-doping and chemical composition-driven magnetocrystalline anisotropy in CoPt core-shell alloy clusters

    Ruiz-Díaz, P.; Muñoz-Navia, M.; Dorantes-Dávila, J.

    2018-03-01

    Charge-doping together with 3 d-4 d alloying emerges as promising mechanisms for tailoring the magnetic properties of low-dimensional systems. Here, throughout ab initio calculations, we present a systematic overview regarding the impact of both electron(hole) charge-doping and chemical composition on the magnetocrystalline anisotropy (MA) of CoPt core-shell alloy clusters. By taking medium-sized Co n Pt m ( N = n + m = 85) octahedral-like alloy nanoparticles for some illustrative core-sizes as examples, we found enhanced MA energies and large induced spin(orbital) moments in Pt-rich clusters. Moreover, depending on the Pt-core-size, both in-plane and off-plane directions of magnetization are observed. In general, the MA of these binary compounds further stabilizes upon charge-doping. In addition, in the clusters with small MA, the doping promotes magnetization switching. Insights into the microscopical origins of the MA behavior are associated to changes in the electronic structure of the clusters. [Figure not available: see fulltext.

  19. Surface composition, microstructure and corrosion resistance of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

    Li, P.; Lei, M.K.; Zhu, X.P.

    2011-01-01

    High-intensity pulsed ion beam (HIPIB) irradiation of AZ31 magnesium alloy is performed and electrochemical corrosion experiment of irradiated samples is carried out by using potentiodynamic polarization technology in order to explore the effect of HIPIB irradiation on corrosion resistance of magnesium alloy. The surface composition, cross-sectional morphology and microstructure are characterized by using electron probe microanalyzer, optical microscope and transmission electron microscope, respectively. The results indicated that HIPIB irradiation leads to a significant improvement in corrosion resistance of magnesium alloy, in terms of the considerable increase in both corrosion potential and pitting breakdown potential. The microstructural refinement and surface purification induced by HIPIB irradiation are responsible for the improved corrosion resistance. - Research Highlights: → A modified layer about 30 μm thick is obtained by HIPIB irradiation. → Selective ablation of element/impurity phase having lower melting point is observed. → More importantly, microstructural refinement occurred on the irradiated surface. → The modified layer exhibited a significantly improved corrosion resistance. → Improved corrosion resistance is ascribed to the combined effect induced by HIPIB.

  20. The effect of palm kernel shell ash on the mechanical properties of as-cast aluminium alloy matrix composites

    Isiaka Oluwole OLADELE

    2016-06-01

    Full Text Available The present work describes the effect of palm kernel shell ash (PKSA as reinforcement on the mechanical properties of As-cast aluminium alloy. Recycled aluminium alloy from cylinder of an automotive engine block was degreased by using premium motor spirit (PMS also known as petrol, washed thoroughly with soap and water and sun dried for 5 days. The palm kernel shell was screened of dirt and other unwanted foreign materials before being roasted in furnace. The ash was further pulverized by laboratory ball mill machine followed by sieving to obtain particle sizes of 106 µm and divided into two parts. One portion was treated with NaOH solution while the other part was left as untreated before they are used to reinforced molten aluminium alloy in predetermined proportions. The newly developed composites were characterized with respect to their mechanical properties in response to the tests that were carried out on them. The results indicate that palm kernel shell ash can be used as potential reinforcing material for automobile applications.

  1. Composition-dependent properties and phase stability of Fe-Pd ferromagnetic shape memory alloys: A first-principles study

    Li, Chun-Mei; Hu, Yan-Fei

    2017-12-01

    The composition-dependent properties and their correlation with the phase stability of Fe75+xPd25-x (- 10.0 ≤x ≤10.0 ) alloys are systematically investigated by using first-principles exact muffin-tin orbitals (EMTO)-coherent potential approximation (CPA) calculations. It is shown that the martensitic transformation (MT) from L 12 to body-centered-tetragonal (bct) occurs in the ordered alloys with about -5.0 ≤x ≤10.0 . In both the L 12 and bct phases, the evaluated a and c/a agree well with the available experimental data; the average magnetic moment per atom increases whereas the local magnetic moments of Fe atoms, dependent on both their positions and the structure of the alloy, decrease with increasing x. The tetragonal shear elastic constant of the L 12 phase ( C ' ) decreases whereas that of the bct phase (Cs) increases with x. The tetragonality of the martensite ( |1 -c /a | ) increases whereas its energy relative to the austenite with a negative value decreases with Fe addition. All these effects account for the increase of MT temperature (TM) with x. The MT from L 12 to bct is finally confirmed originating from the splitting of Fe 3d Eg and T2 g bands upon tetragonal distortion due to the Jahn-Teller effect.

  2. Development of graded Ni-YSZ composite coating on Alloy 690 by Pulsed Laser Deposition technique to reduce hazardous metallic nuclear waste inventory.

    Sengupta, Pranesh; Rogalla, Detlef; Becker, Hans Werner; Dey, Gautam Kumar; Chakraborty, Sumit

    2011-08-15

    Alloy 690 based 'nuclear waste vitrification furnace' components degrade prematurely due to molten glass-alloy interactions at high temperatures and thereby increase the volume of metallic nuclear waste. In order to reduce the waste inventory, compositionally graded Ni-YSZ (Y(2)O(3) stabilized ZrO(2)) composite coating has been developed on Alloy 690 using Pulsed Laser Deposition technique. Five different thin-films starting with Ni80YSZ20 (Ni 80 wt%+YSZ 20 wt%), through Ni60YSZ40 (Ni 60 wt%+YSZ 40 wt%), Ni40YSZ60 (Ni 40 wt%+YSZ 60 wt%), Ni20YSZ80 (Ni 20 wt%+YSZ 80 wt%) and Ni0YSZ100 (Ni 0 wt%+YSZ 100 wt%), were deposited successively on Alloy 690 coupons. Detailed analyses of the thin-films identify them as homogeneous, uniform, pore free and crystalline in nature. A comparative study of coated and uncoated Alloy 690 coupons, exposed to sodium borosilicate melt at 1000°C for 1-6h suggests that the graded composite coating could substantially reduced the chemical interactions between Alloy 690 and borosilicate melt. Copyright © 2011 Elsevier B.V. All rights reserved.

  3. Microstructures and room temperature fracture toughness of Nb/Nb5Si3 composites alloyed with W, Mo and W–Mo fabricated by spark plasma sintering

    Xiong, Bowen; Cai, Changchun; Wang, Zhenjun

    2014-01-01

    Highlights: • Microstructure of Nb/Nb 5 Si 3 composite alloyed with W and Mo is change obviously. • W and Mo elements can solid solution in Nb and Nb 5 Si 3 phase respectively. • Alloyed with W and Mo together, the solid solubility of Nb 5 Si 3 phases is undetected. • The Nb/Nb 5 Si 3 composite alloyed with W and Mo together has high fracture toughness. - Abstract: Microstructures and room temperature fracture toughness of Nb/Nb 5 Si 3 composites alloyed with W, Mo and W–Mo fabricated by spark plasma sintering were investigated. The microstructures were examined using scanning electron microscope (SEM). X-ray diffraction (XRD) was performed on the bulk specimens for identification of phases. The chemical species were analyzed using electron-probe micro-analysis (EPMA). Results indicated that the microstructures of Nb/Nb 5 Si 3 composites alloyed with W or Mo is unaltered, including primary Nb and eutectic mixtures of Nb and Nb 5 Si 3 , and the coarse and fine eutectic mixtures. The W and Mo elements solid solution in Nb and Nb 5 Si 3 phase are detected. But that alloyed with W and Mo together, The microstructures are change obviously, including Nb phase, the solid solubility phases of W and Mo atoms in Nb, and the solid solubility phases of Nb atoms in W are also found, but the solid solubility phenomenon of Nb 5 Si 3 phases is not detected. The microhardness of Nb and Nb 5 Si 3 phases increases obviously because of solid solution strengthening. The Nb/Nb 5 Si 3 composite alloyed with W and Mo together hashing high fracture toughness is attributable to the big eutectic Nb and interface of eutectic phases, which can bear large deformation to absorb the crack energy and form the decohesion between eutectic phases

  4. Effects of Surface Structure and Chemical Composition of Binary Ti Alloys on Cell Differentiation

    Ok-Sung Han

    2016-07-01

    Full Text Available Binary Ti alloys containing Fe, Mo, V and Zr were micro-arc oxidized and hydrothermally treated to obtain micro- and nano-porous layers. This study aimed to investigate cell differentiation on micro and micro/nanoporous oxide layers of Ti alloys. The properties of the porous layer formed on Ti alloys were characterized by X-ray diffraction pattern, microstructural and elemental analyses and inductively coupled plasma mass spectrometry (ICP-MS method. The MTT assay, total protein production and alkaline phosphatase (ALPase activity were evaluated using human osteoblast-like cells (MG-63. Microporous structures of micro-arc oxidized Ti alloys were changed to micro/nanoporous surfaces after hydrothermal treatment. Micro/nanoporous surfaces consisted of acicular TiO2 nanoparticles and micron-sized hydroxyapatite particles. From ICP and MTT tests, the Mo and V ions released from porous oxide layers were positive for cell viability, while the released Fe ions were negative for cell viability. Although the micro/nanoporous surfaces led to a lower total protein content than the polished and microporous Ti surfaces after cell incubation for 7 days, they caused higher ALPase activities after 7 days and 14 days of incubation except for V-containing microporous surfaces. The micro/nanoporous surfaces of Ti alloys were more efficient in inducing MG-63 cell differentiation.

  5. Silicon Alloying On Aluminium Based Alloy Surface

    Suryanto

    2002-01-01

    Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

  6. Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

    Kothari, Kunal B.

    Dual phase titanium aluminides composed vastly of gamma phase (TiAl) with moderate amount of alpha2 phase (Ti3Al) have been considered for several high temperature aerospace and automobile applications. High specific strength coupled with good high temperature performance in the areas of creep and oxidation resistance makes titanium aluminides "materials of choice" for next generation propulsion systems. Titanium alumnides are primarily being considered as potential replacements for Ni-based superalloys in gas turbine engine components with aim of developing more efficient and leaner engines exhibiting high thrust-to-weight ratio. Thermo-mechanical treatments have shown to enhance the mechanical performance of titanium aluminides. Additionally, small additions of interstitial elements have shown further and significant improvement in the mechanical performance of titanium alumnide alloys. However, titanium aluminides lack considerably in room temperature ductility and as a result manufacturing processes of these aluminides have greatly suffered. Traditional ingot metallurgy and investment casting based methods to produce titanium aluminide parts in addition to being expensive, have also been unsuccessful in producing titanium aluminides with the desired mechanical properties. Hence, the manufacturing costs associated with these methods have completely outweighed the benefits offered by titanium aluminides. Over the last two decades, several powder metallurgy based manufacturing techniques have been studied to produce titanium aluminide parts. These techniques have been successful in producing titanium aluminide parts with a homogeneous and refined microstructure. These powder metallurgy techniques also hold the potential of significant cost reduction depending on the wide market acceptance of titanium aluminides. In the present study, a powder metallurgy based rapid consolidation technique has been used to produce near-net shape parts of titanium aluminides. Micron

  7. Microstructure and mechanical properties of in situ TiC and Nd2O3 particles reinforced Ti-4.5 wt.%Si alloy composites

    Zhang, Xinjiang; Li, Yibin; Song, Guangping; Sun, Yue; Peng, Qingyu; Li, Yuxin; He, Xiaodong

    2011-01-01

    Highlights: → (TiC + Nd 2 O 3 )/Ti-4.5 wt.%Si composites were in situ synthesized. → The phase components and microstructures of the composites were investigated. → In situ reinforcements improve the mechanical properties of the matrix alloy. -- Abstract: (TiC + Nd 2 O 3 )/Ti-4.5 wt.%Si composites were in situ synthesized by a non-consumable arc-melting technology. The phases in the composites were identified by X-ray diffraction. Microstructures of the composites were observed by optical microscope and scanning electron microscope. The composite contains four phases: TiC, Nd 2 O 3 , Ti 5 Si 3 and Ti. The TiC and Nd 2 O 3 particles with dendritic and near-equiaxed shapes are well distributed in Ti-4.5 wt.%Si alloy matrix, and the fine Nd 2 O 3 particles exist in the network Ti + Ti 5 Si 3 eutectic cells and Ti matrix of the composites. The hardness and compressive strength of the composites are markedly higher than that of Ti-4.5 wt.%Si alloy. When the TiC content is fixed as 10 wt.% in the composites, the hardness is enhanced as the Nd 2 O 3 content increases from 8 wt.% to 13 wt.%, but the compressive strength peaks at the Nd 2 O 3 content of 8 wt.%.

  8. Preparation of Pt Ag alloy nanoisland/graphene hybrid composites and its high stability and catalytic activity in methanol electro-oxidation

    Feng Lili

    2011-01-01

    Full Text Available Abstract In this article, PtAg alloy nanoislands/graphene hybrid composites were prepared based on the self-organization of Au@PtAg nanorods on graphene sheets. Graphite oxides (GO were prepared and separated to individual sheets using Hummer's method. Graphene nano-sheets were prepared by chemical reduction with hydrazine. The prepared PtAg alloy nanomaterial and the hybrid composites with graphene were characterized by SEM, TEM, and zeta potential measurements. It is confirmed that the prepared Au@PtAg alloy nanorods/graphene hybrid composites own good catalytic function for methanol electro-oxidation by cyclic voltammograms measurements, and exhibited higher catalytic activity and more stability than pure Au@Pt nanorods and Au@AgPt alloy nanorods. In conclusion, the prepared PtAg alloy nanoislands/graphene hybrid composites own high stability and catalytic activity in methanol electro-oxidation, so that it is one kind of high-performance catalyst, and has great potential in applications such as methanol fuel cells in near future.

  9. Dynamics of Gradient Bioceramic Composite Coating on Surface of Titanium Alloy by Wide-Band Laser Cladding

    LIU Qi-bin; ZOU Long-jiang; ZHU Wei-dong; LI Hai-tao; DONG Chuang

    2004-01-01

    The gradient bioceramic coating was prepared on the surface of titanium alloy using wide-band laser cladding. The dynamics of gradient bioceramic composite coating containing hydroxyapatite (HA) prepared with mixture of CaHPO4*2H2O and CaCO3 under the condition of wide-band laser was studied theoretically. The corresponding mathematical model and its numerical solution were presented. The examination experiment showed that HA bioceramic composite coatings can be obtained by appropriately choosing wide-band laser cladding parameters. The microstructure and surface morphology of HA bioceramic coating were observed by SEM and X-ray diffraction. The experimental results showed that the bioceramic coating is composed of HA, β-TCP, CaO, CaTiO3 and TiO2. The surface of bioceramic coating takes coral-shaped structure or short-rod piled structure, which helps osteoblast grow into bioceramic and improves the biocompatibility.

  10. Structure and composition of layers of Ni-Co-Mn-In Heusler alloys obtained by pulsed laser deposition

    Wisz, Grzegorz; Sagan, Piotr; Stefaniuk, Ireneusz; Cieniek, Bogumil; Maziarz, Wojciech; Kuzma, Marian

    2017-01-01

    In present work we were analysing thin layers of Ni-Co-Mn-In alloys, grown by pulsed laser deposition method (PLD) on Si, NaCl and glass substrates. For target ablation the second harmonics of YAG:Nd 3+ laser was used. The target had the composition Ni 45 Co 5 Mn 34.5 In 14.5 . The morphology of the layers and composition were studied by electron microscopy TESCAN Vega3 equipped with microanalyzer EDS – Easy EdX system working with Esprit Bruker software. The X-ray diffraction measurements (XRD), performed on spectrometer Bruker XRD D8 Advance system, reveals Ni 2 -Mn-In cubic phase having lattice constant a = 6.02Å.

  11. Effect of friction time on the properties of friction welded YSZ‐alumina composite and 6061 aluminium alloy

    Uday M. Basheer

    2012-03-01

    Full Text Available The aim of this work was to study the effect of friction time on the microstructure and mechanical properties of alumina 0, 25, 50 wt% yttria stabilized zirconia (YSZ composite and 6061 aluminium alloy joints formed by friction welding. The alumina-YSZ composites were prepared through slip casting in plaster of Paris molds (POP and subsequently sintered at 1600°C, while the aluminium rods were machined down using a lathe machine to the dimension required. The welding process was carried out under different rotational speeds and friction times, while friction force (0.5 ton-force was kept constant. Scanning electron microscopy was used to characterize the interface of the joints structure. The experimental results showed that the friction time has a significant effect on joint structure and mechanical properties.

  12. Formation of biodegradated polymers as components of future composite materials on the basis of shape memory alloy of medical appointment

    Nasakina, E. O.; Baikin, A. S.; Sergiyenko, K. V.; Kaplan, M. A.; Konushkin, S. V.; Yakubov, A. D.; Izvin, A. V.; Sudarchikova, M. A.; Sevost’yanov, M. A.; Kolmakov, A. G.

    2018-04-01

    The processes of formation of polymer polylactide or polyglycylidactide films for the subsequent creation of a layered composite with a biodegradable layer on the basis of a nickel-free shape memory alloy TiNbTaZr are studied. The structure of the samples was determined using an SEM. The correspondence of morphology of surfaces of and the substrate itself is noted. High adhesion of the polymer to the future basis of the developed composite material is supposed. The formed films is homogeneous and amorphous throughout the polymer volume. By varying the volume of solutions, it is possible to obtain films of a given thickness for any type of polymer, its molecular weight, and the solution concentration of the polymer in chloroform. Poly (glycolide-lactide) should be more plastic than polylactide.

  13. Flutter and Thermal Buckling Analysis for Composite Laminated Panel Embedded with Shape Memory Alloy Wires in Supersonic Flow

    Chonghui Shao

    2016-01-01

    Full Text Available The flutter and thermal buckling behavior of laminated composite panels embedded with shape memory alloy (SMA wires are studied in this research. The classical plate theory and nonlinear von-Karman strain-displacement relation are employed to investigate the aeroelastic behavior of the smart laminated panel. The thermodynamic behaviors of SMA wires are simulated based on one-dimensional Brinson SMA model. The aerodynamic pressure on the panel is described by the nonlinear piston theory. Nonlinear governing partial differential equations of motion are derived for the panel via the Hamilton principle. The effects of ply angle of the composite panel, SMA layer location and orientation, SMA wires temperature, volume fraction and prestrain on the buckling, flutter boundary, and amplitude of limit cycle oscillation of the panel are analyzed in detail.

  14. Biocorrosion and osteoconductivity of PCL/nHAp composite porous film-based coating of magnesium alloy

    Abdal-hay, Abdalla; Amna, Touseef; Lim, Jae Kyoo

    2013-04-01

    The present study was aimed at designing a novel porous hydroxyapatite/poly(ɛ-caprolactone) (nHAp/PCL) hybrid nanocomposite matrix on a magnesium substrate with high and low porosity. The coated samples were prepared using a dip-coating technique in order to enhance the bioactivity and biocompatibility of the implant and to control the degradation rate of magnesium alloys. The mechanical and biocompatible properties of the coated and uncoated samples were investigated and an in vitro test for corrosion was conducted by electrochemical polarization and measurement of weight loss. The corrosion test results demonstrated that both the pristine PCL and nHAp/PCL composites showed good corrosion resistance in SBF. However, during the extended incubation time, the composite coatings exhibited more uniform and superior resistance to corrosion attack than pristine PCL, and were able to survive severe localized corrosion in physiological solution. Furthermore, the bioactivity of the composite film was determined by the rapid formation of uniform CaP nanoparticles on the sample surfaces during immersion in SBF. The mechanical integrity of the composite coatings displayed better performance (˜34% higher) than the uncoated samples. Finally, our results suggest that the nHAp incorporated with novel PCL composite membranes on magnesium substrates may serve as an excellent 3-D platform for cell attachment, proliferation, migration, and growth in bone tissue. This novel as-synthesized nHAp/PCL membrane on magnesium implants could be used as a potential material for orthopedic applications in the future.

  15. Ferrimagnetic Tb-Fe Alloy Thin Films: Composition and Thickness Dependence of Magnetic Properties and All-Optical Switching

    Birgit eHebler

    2016-02-01

    Full Text Available Ferrimagnetic rare earth - transition metal Tb-Fe alloy thin films exhibit a variety of different magnetic properties, which depends strongly on composition and temperature. In this study, first the influence of the film thickness (5 - 85 nm on the sample magnetic properties was investigated in a wide composition range between 15 at.% and 38 at.% of Tb. From our results, we find that the compensation point, remanent magnetization, and magnetic anisotropy of the Tb-Fe films depend not only on the composition but also on the thickness of the magnetic film up to a critical thickness of about 20-30 nm. Beyond this critical thickness, only slight changes in magnetic properties are observed. This behavior can be attributed to a growth-induced modification of the microstructure of the amorphous films, which affects the short range order. As a result, a more collinear alignment of the distributed magnetic moments of Tb along the out-of-plane direction with film thickness is obtained. This increasing contribution of the Tb sublattice magnetization to the total sample magnetization is equivalent to a sample becoming richer in Tb and can be referred to as an effective composition. Furthermore, the possibility of all-optical switching, where the magnetization orientation of Tb-Fe can be reversed solely by circularly polarized laser pulses, was analyzed for a broad range of compositions and film thicknesses and correlated to the underlying magnetic properties.

  16. Design risk analysis comparison between low-activation composite and aluminum alloy target chamber for the National Ignition Facility

    Streckert, H.H.; Schleicher, R.W.

    1997-01-01

    The baseline design for the target chamber for the National Ignition Facility (NIF) consists of an aluminum alloy spherical shell. A low-activation composite chamber (e.g., carbon fiber/epoxy) has important advantages such as enhanced environmental and safety characteristics, improved chamber accessibility due to reduced neutron-induced radioactivity, and elimination of the concrete shield. However, it is critical to determine the design and manufacturing risk for the first application. The replacement of such a critical component requires a detailed development risk assessment. A semiquantitative approach to risk assessment has been applied to this problem based on failure modes, effects, and criticality analysis. This analysis consists of a systematic method for organizing the collective judgment of the designers to identify failure modes, estimate probabilities, judge the severity of the consequence, and illustrate risk in a matrix representation. The results of the analyses indicate that the composite chamber has a reasonably high probability of success in the NIF application. The aluminum alloy chamber, however, represents a lower risk, partially based on a more mature technology. 8 refs., 4 figs., 5 tabs

  17. The compositional dependence of irradiation creep of austenitic alloys irradiated in PFR at 420{degrees}C

    Toloczko, M.B.; Garner, F.A. [Pacific Northwest National Lab., Richland, WA (United States); Munro, B. [AEA Technology, Dounreay (United Kingdom)] [and others

    1997-04-01

    Irradiation creep data are expensive and often difficult to obtain, especially when compared to swelling data. This requires that maximum use be made of available data sources in order to elucidate the parametric dependencies of irradiation creep for application to new alloys and to new environments such as those of proposed fusion environments. One previously untapped source of creep data is that of a joint U.S./U.K. experiment conducted in the Prototype Fast Reactor (PFR) in Dounreay, Scotland. In this experiment, five austenitic steels were irradiated in a variety of starting conditions. In particular, these steels spanned a large range (15-40%) of nickel contents, and contained strong variations in Mo, Ti, Al, and Nb. Some alloys were solution-strengthened and some were precipitation-strengthened. Several were cold-worked. These previously unanalyzed data show that at 420{degrees}C all austenitic steels have a creep compliance that is roughly independent of the composition of the steel at 2{+-}1 x 10{sup {minus}6}MPa{sup {minus}1} dpa{sup {minus}1}. The variation within this range may arise from the inability to completely separate the non-creep strains arising from precipitation reactions and the stress-enhancement of swelling. Each of these can be very sensitive to the composition and starting treatment of a steel.

  18. A SAP/Al-Mg-Si composite alloy for use as a proton beam window of a high-power proton accelerator

    Schroeder, G.; Ribbens, A.; Fiorini, P.; Giordano, G.

    1987-12-01

    A composite material consisting of a sintered aluminium product (SAP) core surrounded by an Al-Mg-Si alloy rim was studied with respect to its applicability as a stationary window inside a high-power proton beam. This paper summarizes the experimental procedures and results on both the composite material and individual SAP alloys in terms of materials preparation, microstructural characterization, leak tightness, deformation and burst behaviour, sensitivity to hydrogen embrittlement, and irradiation effects after helium preimplantation. Regarding any of these items, the material either proved good or showed only minor degradation. It is thus considered as promising for uses involving high thermomechanical load inside a high-radiation environment. (orig.)

  19. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the

  20. Nanostructure, Composition, and Magnetic Behavior of Mechanically Alloyed Fe-Mo

    Jirásková, Yvonna; Buršík, Jiří; Turek, Ilja

    2013-01-01

    Roč. 26, č. 5 (2013), s. 1717-1721 ISSN 1557-1939. [ICSM 2012 /3./. Istanbul, 29.04.2012-04.05.2012] R&D Projects: GA ČR(CZ) GAP108/11/1350 Keywords : Nanostructured material * Mechanical alloying * Magnetic properties * Grain core * Defects Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.930, year: 2013

  1. Effect of composition on the matrix transformation of the Co-Re-Cr-Ta-C alloys

    Beran, Přemysl; Mukherji, D.; Strunz, Pavel; Gilles, R.; Hofmann, M.; Karge, L.; Dolotko, O.; Rösler, J.

    2016-01-01

    Roč. 22, č. 4 (2016), s. 562-571 ISSN 1598-9623 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389005 Keywords : alloys * phase transformation * scanning electron microscopy (SEM) * X-ray diffraction Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.889, year: 2016

  2. Effect of Composition and Pre-Ageing on the Natural Ageing and Paint-Baking Behaviour of Al-Mg-Si Alloys

    Rometsch, Paul A.; Gao, Sam X.; Couper, Malcolm J.

    Two 6xxx series aluminium alloys were designed to have the same total solute content but very different Mg/Si ratios. An excess Mg alloy (Al-1.2Mg-0.5Si) and an excess Si alloy (Al-0.5Mg-1.2Si) were cast and rolled to 1 mm thick sheet. Both were naturally aged for 30 days and then artificially aged for 0.5 h at 170°C to simulate an automotive body panel paint-baking cycle. In order to improve the paint-bake response, pre-ageing treatments of 20 s at 200°C and 2 h at 100°C were tested and evaluated using atom probe tomography, transmission electron microscopy and hardness testing. The results show that the excess Mg alloy tends to have coarser clusters/precipitates than the excess Si alloy, and that the Mg/Si ratio of the smaller clusters is closer to the alloy composition than that of the larger clusters and precipitates. Depending on the pre-ageing treatment, both alloys can give good paint-baking responses.

  3. Centrifugally cast Zn-27Al-xMg-ySi alloys and their in situ (Mg2Si + Si)/ZA27 composites

    Wang Qudong; Chen Yongjun; Chen Wenzhou; Wei Yinhong; Zhai Chunquan; Ding Wenjiang

    2005-01-01

    Effects of composition, mold temperature, rotating rate and modification on microstructure of centrifugally cast Zn-27Al-xMg-ySi alloys have been investigated. In situ composites of Zn-27Al-6.3Mg-3.7Si and Zn-27Al-9.8Mg-5.2Si alloys were fabricated by centrifugal casting using heated permanent mold. These composites consist of three layers: inner layer segregates lots of blocky primary Mg 2 Si and a litter blocky primary Si, middle layer contains without primary Mg 2 Si and primary Si, outer layer contains primary Mg 2 Si and primary Si. The position, quantity and distribution of primary Mg 2 Si and primary Si in the composites are determined jointly by alloy composition, solidification velocity under the effect of centrifugal force and their floating velocity inward. Na salt modifier can refine grain and primary Mg 2 Si and make primary Mg 2 Si distribute more evenly and make primary Si nodular. For centrifugally cast Zn-27Al-3.2Mg-1.8Si alloy, the microstructures of inner layer, middle layer and outer layer are almost similar, single layer materials without primary Mg 2 Si and primary Si are obtained, and their grain sizes increased with the mold temperature increasing

  4. Characterization and modeling of three-dimensional self-healing shape memory alloy-reinforced metal-matrix composites

    Manuel, Michele Viola [University of Florida, Gainesville; Zhu, Pingping [Northwestern University, Evanston; Newman, John A. [NASA Langely Research Center (LaRC), Virginia; Wright, M Clara [NASA Kennedy Space Center, FL; Brinson, L Catherine [Northwestern University, Evanston; Kesler, Michael S. [ORNL

    2016-09-10

    In this paper, three-dimensional metal-matrix composites (MMCs) reinforced by shape memory alloy (SMA) wires are modeled and simulated, by adopting an SMA constitutive model accounting for elastic deformation, phase transformation and plastic behavior. A modeling method to create composites with pre-strained SMA wires is also proposed to improve the self-healing ability. Experimental validation is provided with a composite under three-point bending. This modeling method is applied in a series of finite element simulations to investigate the self-healing effects in pre-cracked composites, especially the role of the SMA reinforcement, the softening property of the matrix, and the effect of pre-strain in the SMA. The results demonstrate that SMA reinforcements provide stronger shape recovery ability than other, non-transforming materials. The softening property of the metallic matrix and the pre-strain in SMA are also beneficial to help crack closure and healing. This modeling approach can serve as an efficient tool to design SMA-reinforced MMCs with optimal self-healing properties that have potential applications in components needing a high level of reliability.

  5. Elastic and thermo-physical properties of TiC, TiN, and their intermediate composition alloys using ab initio calculations

    Kim, Jiwoong; Kang, Shinhoo

    2012-01-01

    Highlights: ► Elastic properties of TiC, TiN and their alloys were calculated by ab initio calculations. ► Debye temperature and Gruneisen constant of TiC, TiN and their alloys were calculated as a function of nitrogen content. ► Thermo-physical properties were calculated as a function of nitrogen content. ► Thermal expansion of the alloys was fitted in different temperature range. - Abstract: The equilibrium lattice parameters, elastic properties, material brittleness, heat capacities, and thermal expansion coefficients of TiC, TiN, and their intermediate composition alloys (Ti(C 1−x N x ), x = 0.25, 0.5, and 0.75) were calculated using ab initio density functional theory (DFT) methods. We employed the Debye–Gruneisen model to calculate a finite temperature heat capacity and thermal expansion coefficient. The calculated elastic moduli and thermal expansion coefficients agreed well with the experimental data and with other DFT calculations. Accurate heat capacities of TiC, TiN, and their intermediate composition alloys were obtained by calculating not only the phonon contributions but also the electron contributions to the heat capacity. Our calculations indicated that the heat capacity differences between each composition originated mainly from the electronic contributions.

  6. Contact Behavior of Composite CrTiSiN Coated Dies in Compressing of Mg Alloy Sheets under High Pressure

    T.S. Yang

    2018-01-01

    Full Text Available Hard coatings have been adopted in cutting and forming applications for nearly two decades. The major purpose of using hard coatings is to reduce the friction coefficient between contact surfaces, to increase strength, toughness and anti-wear performance of working tools and molds, and then to obtain a smooth work surface and an increase in service life of tools and molds. In this report, we deposited a composite CrTiSiN hard coating, and a traditional single-layered TiAlN coating as a reference. Then, the coatings were comparatively studied by a series of tests. A field emission SEM was used to characterize the microstructure. Hardness was measured using a nano-indentation tester. Adhesion of coatings was evaluated using a Rockwell C hardness indentation tester. A pin-on-disk wear tester with WC balls as sliding counterparts was used to determine the wear properties. A self-designed compression and friction tester, by combining a Universal Testing Machine and a wear tester, was used to evaluate the contact behavior of composite CrTiSiN coated dies in compressing of Mg alloy sheets under high pressure. The results indicated that the hardness of composite CrTiSiN coating was lower than that of the TiAlN coating. However, the CrTiSiN coating showed better anti-wear performance. The CrTiSiN coated dies achieved smooth surfaces on the Mg alloy sheet in the compressing test and lower friction coefficient in the friction test, as compared with the TiAlN coating.

  7. Contact Behavior of Composite CrTiSiN Coated Dies in Compressing of Mg Alloy Sheets under High Pressure.

    Yang, T S; Yao, S H; Chang, Y Y; Deng, J H

    2018-01-08

    Hard coatings have been adopted in cutting and forming applications for nearly two decades. The major purpose of using hard coatings is to reduce the friction coefficient between contact surfaces, to increase strength, toughness and anti-wear performance of working tools and molds, and then to obtain a smooth work surface and an increase in service life of tools and molds. In this report, we deposited a composite CrTiSiN hard coating, and a traditional single-layered TiAlN coating as a reference. Then, the coatings were comparatively studied by a series of tests. A field emission SEM was used to characterize the microstructure. Hardness was measured using a nano-indentation tester. Adhesion of coatings was evaluated using a Rockwell C hardness indentation tester. A pin-on-disk wear tester with WC balls as sliding counterparts was used to determine the wear properties. A self-designed compression and friction tester, by combining a Universal Testing Machine and a wear tester, was used to evaluate the contact behavior of composite CrTiSiN coated dies in compressing of Mg alloy sheets under high pressure. The results indicated that the hardness of composite CrTiSiN coating was lower than that of the TiAlN coating. However, the CrTiSiN coating showed better anti-wear performance. The CrTiSiN coated dies achieved smooth surfaces on the Mg alloy sheet in the compressing test and lower friction coefficient in the friction test, as compared with the TiAlN coating.

  8. Nonequilibrium Alloying of Aluminum for Improving the Corrosion Resistance of Graphite-Reinforced Metal Matrix Composites

    Shaw, Barbara

    1994-01-01

    .... Unfortunately, MMCs, especially Gr reinforced composites, are extremely susceptible to corrosion with severe attack in chloride-containing environments occurring in as little time as several weeks for Gr/Al composites...

  9. Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

    Trottier, C. Michael

    1996-01-01

    Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

  10. Influence of composition, heat treatment and neutron irradiation on the electrical conductivity of copper alloys

    Eldrup, Morten Mostgaard; Singh, B.N.

    1998-01-01

    The electrical conductivity of three different types of copper alloys, viz. CuNiBe, CuCrZr and Cu-Al(2)O(3) as well as of pure copper are reported. The alloys have undergone different pre-irradiation heat treatments and have been fission-neutron irradiated up to 0.3 dpa. In some cases post......-irradiation annealing has been carried out. The results are discussed with reference to equivalent Transmission Electron Microscopy results on the microstructure of the materials. The CuNiBe has the lowest conductivity (less than or equal to 55% of that of pure Cu), and Cu-Al(2)O(3) the highest (75-90% of pure Cu). (C...

  11. Influence of composition, heat treatment and neutron irradiation on the electrical conductivity of copper alloys

    Eldrup, M.; Singh, B. N.

    1998-10-01

    The electrical conductivity of three different types of copper alloys, viz. CuNiBe, CuCrZr and Cu-Al 2O 3 as well as of pure copper are reported. The alloys have undergone different pre-irradiation heat treatments and have been fission-neutron irradiated up to 0.3 dpa. In some cases post-irradiation annealing has been carried out. The results are discussed with reference to equivalent Transmission Electron Microscopy results on the microstructure of the materials. The CuNiBe has the lowest conductivity (⩽55% of that of pure Cu), and Cu-Al 2O 3 the highest (75-90% of pure Cu).

  12. Effect of alloying composition on low-cycle fatigue properties and microstructure of Fe–30Mn–(6−x)Si–xAl TRIP/TWIP alloys

    Nikulin, Ilya, E-mail: nikulin.i.a@gmail.com [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Belgorod State University, Pobeda 85, Belgorod 308015 (Russian Federation); Sawaguchi, Takahiro [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Tsuzaki, Kaneaki [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

    2013-12-10

    The change in low-cycle fatigue (LCF) properties and deformation microstructure due to the alteration of aluminum and silicon contents was studied in relation with the tensile properties in Fe–30Mn–(6−x)Si–xAl (x=0, 1, 2, 3, 4, 5, 6 wt%) alloys, which are high-Mn austenitic TRIP/TWIP alloys. Austenite to ε-martensite transformation took place during LCF deformation in the TRIP alloys with x≤2 while mechanical twinning was not observed by electron-backscattering diffraction (EBSD) analysis in the TWIP alloys with x>2 after LCF deformation. The fatigue resistance of the alloys was shown to be correlated with the tensile proof strength and the hardening rate. Superior fatigue life of 8×10{sup 3} cycles at a total strain range Δε=2% was found in the Fe–30Mn–4Si–2Al TRIP alloy with a low fraction of ε-martensite, high tensile proof strength and low hardening rate at both tensile and fatigue deformations. On the other hand, a considerable decrease in the fatigue properties was observed in the alloys with decreasing proof strength and increasing hardening rate. Proof strength provided by the solid solution of Al and Si, represents the hampering of plastic deformation, and the hardening rate reflects the strain reversibility affected by the stacking fault energy (SFE) through the rate of austenite to martensite transformation in the TRIP alloys and the substructure formation in the TWIP alloys.

  13. Composites Strengthened with Graphene Platelets and Formed in Semisolid State Based on α and α/β MgLiAl Alloys

    Dutkiewicz, Jan; Rogal, Łukasz; Fima, Przemyslaw; Ozga, Piotr

    2018-05-01

    MgLiAl base composites strengthened with graphene platelets were prepared by semisolid processing of ball-milled alloy chips with 2% of graphene platelets. Composites strengthened with graphene platelets show higher hardness and yield stress than the cast alloys, i.e., 160 MPa as compared to 90 MPa for as-cast alloy MgLi9Al1.5. Mechanical properties for MgLiAl-based composites were similar or higher than for composites based on conventional AZ91 or WE43 alloys. The strengthening however was not only due to the presence of graphene, but also phases resulting from the reaction between carbon and lithium, i.e., Li2C2 carbide. Graphene platelets were located at globules boundaries resulting from semisolid processing for all investigated composites. Graphene platelets were in agglomerates forming continuous layers at grain boundaries in the composite based on the alloy MgLi4.5Al1.5. The shape of agglomerates was more complex and wavy in the composite based on MgLi9Al1.5 alloy most probably due to lithium-graphene reaction. Electron diffraction from the two-phase region α + β in MgLi9Al1.5 indicated that [001]α and [110]β directions are rotated about 4° from the ideal relationship [001] hex || [110] bcc phases. It showed higher lattice rotation than in earlier studies what is most probably caused by lattice slip and rotation during semisolid pressing causing substantial deformation particularly within the β phase. Raman spectroscopy studies confirmed the presence of graphene platelets within agglomerates and in addition the presence mainly of Li2C2 carbides in composites based on MgLi4.5Al1.5 and Mg9Li1.5Al alloys. From the character of Raman spectra refinement of graphene platelets was found in comparison with their initial size. The graphene areas without carbides contain graphene nanoplatelets with lateral dimension close to initial graphene sample. Electron diffraction allowed to confirm the presence of Li2C2 carbide at the surface of agglomerates found from

  14. Gold-Copper alloy “nano-dumplings” with tunable compositions and plasmonic properties

    Verma, Manoj; Kedia, Abhitosh; Kumar, P. Senthil

    2016-01-01

    The unique yet tunable optical properties of plasmonic metal nanoparticles have made them attractive targets for a wide range of applications including nanophotonics, molecular sensing, catalysis etc. Such diverse applications that require precisely stable / reproducible plasmonic properties depend sensitively on the particle morphology ie. the shape, size and constituents. Herein, we systematically study the size / shape controlled synthesis of gold-copper “dumpling” shaped alloy nanoparticles by simultaneous reduction of gold and copper salts in the PVP-methanol solute-solvent system, by effectively utilizing the efficient but mild reduction as well as capping abilities of Poly (N-vinylpyrrolidone). Introduction of copper salts not only yielded the alloy nanoparticles, but also slowed down the growth process to maintain high mono-dispersity of the new shapes evolved. Copper and gold has different lattice constants (0.361 and 0.408 nm respectively) and hence doping/addition/replacement of copper atoms to gold FCC unit cell introduces strain into the lattice which is key parameter to the shape evolution in anisotropic nanoparticles. Synthesized alloy nanoparticles were characterized by UV-visible absorption spectroscopy, XRD and TEM imaging.

  15. Effect of chemical composition and cooling conditions on solidification hot cracking of Ni-based alloys

    De Vito, Sophie

    2000-01-01

    Ni-based alloys 690 present solidification hot cracks during welding of vapour generators. Hot cracks are qualitatively known to be due to the formation of inter-dendritic liquid films and of secondary phases down to low temperatures. This study aims at establishing the link between thermodynamics, solidification and hot cracking. Experimental solidification paths of high purity alloys (with varying Nb and Si contents) are obtained from quenching during directional solidification and TIG-welding experiments. They are compared to Thermo-Calc computations, assuming no diffusion in the solid. From directional solidification samples, good agreement between computed and experimental solidification paths is shown in the quenched liquid. Secondary arms of dendrites are affected by solid state diffusion of Nb. Combined effect of diffusion and solute build-up in the liquid phase modifies micro-segregation in the solid region. Solidification paths from welding specimens are similar to those of the solid region of quenched samples. Nb solid state diffusion is negligible but undercooling compensates the effect of solid state diffusion in directional solidification. Evolution of liquid fraction at the end of the solidification is in accordance with the hot cracking classification of the alloys. Nb favours formation of inter-dendritic liquid films and eutectic-like phases down to low temperature. (author) [fr

  16. Influences of precursor constitution and processing speed on microstructure and wear behavior during laser clad composite coatings on γ-TiAl intermetallic alloy

    Liu Xiubo; Yu Rongli

    2009-01-01

    The effects of constitution of precursor mixed powders and scan speed on microstructure and wear properties were designed and investigated during laser clad γ/Cr 7 C 3 /TiC composite coatings on γ-TiAl intermetallic alloy substrates with NiCr-Cr 3 C 2 precursor mixed powders. The results indicate that both the constitution of the precursor mixed powders and the beam scan rate have remarkable influence on microstructure and attendant hardness as well as wear resistance of the formed composite coatings. The wear mechanisms of the original TiAl alloy and laser clad composite coatings were investigated. The composite coating with an optimum compromise between constitution of NiCr-Cr 3 C 2 precursor mixed powders as well as being processed under moderate scan speed exhibits the best wear resistance under dry sliding wear test conditions

  17. Microstructure and Mechanical Behaviour of Stir-Cast Al-Mg-Sl Alloy Matrix Hybrid Composite Reinforced with Corn Cob Ash and Silicon Carbide

    Oluwagbenga Babajide Fatile

    2014-10-01

    Full Text Available In this present study, the microstructural and mechanical behaviour of Al-Mg-Si alloy matrix composites reinforced with silicon carbide (SiC and Corn cob ash (An agro‑waste was investigated. This research work was aimed at assessing the suitability of developing low cost- high performance Al-Mg-Si hybrid composite. Silicon carbide (SiC particulates added with 0,1,2,3 and 4 wt% Corn cob ash (CCA were utilized to prepare 10 wt% of the reinforcing phase with Al-Mg-Si alloy as matrix using two-step stir casting method. Microstructural characterization, density measurement, estimated percent porosity, tensile testing, and micro‑hardness measurement were used to characterize the composites produced. From the results obtained, CCA has great potential to serve as a complementing reinforcement for the development of low cost‑high performance aluminum hybrid composites.

  18. Effects of composition and microstructure of Pd-Cu-Si metallic glassy alloy thin films on hydrogen absorbing properties

    Kajita, Susumu; Kohara, Shinji; Onodera, Yohei; Fukunaga, Toshiharu; Matsubara, Eiichiro

    2011-01-01

    Thin films of Pd-Cu-Si metallic glassy alloys for a hydrogen sensor were fabricated by a sputtering method. In order to find out the effect of the composition and the microstructure of them on the hydrogen absorbing property (the H 2 response), the structural parameters based on the short-range order (SRO) were measured. Additionally, the change of the structural parameters with hydrogen absorption was measured, and the correlations of the change with the H 2 response and the hydrogen induced linear expansion coefficient (LEC) were examined. The H 2 response decreased with increases in Si content and the structural parameters. These results can be explained by the positive effects of Si content and the structural parameters on the formation of a trigonal prism which is a structural unit of Pd-based amorphous alloys, and by the negative effect of the trigonal prism on absorbing hydrogen. From the observation of the elongation of the Pd-Pd atomic distance with absorbing hydrogen, H atoms are supposed to occupy the space between Pd atoms. The amount of the change in the Pd-Pd atomic distance showed the positive correlations with the H 2 response and the LEC. (author)

  19. Experimental and numerical study of spatter formation and composition change in fiber laser welding of aluminum alloy

    Wu, Dongsheng; Hua, Xueming; Ye, Youxiong; Huang, Lijin; Li, Fang; Huang, Ye

    2018-05-01

    A laser welding experiment with glass is conducted to directly observe the keyhole behavior and spatter formation in fiber laser welding of aluminum alloy. A 3D model is developed to investigate the spatter formation and composition change. An additional conservation equation is introduced to describe the Mg element distribution, and the Mg element loss due to evaporation is also considered. Based on numerical and experimental results, it is found that the keyhole geometry in laser welding of aluminum alloy is different from that in laser welding of steel. There are three required steps for spatter formation around the keyhole. The high momentum of the molten metal, the high recoil pressure and vapor shear stress, and the low surface tension around the keyhole contribute to the easy formation of spatter. The in-homogeneous distribution of Mg element in the weld can be attributable to the continuous evaporation of Mg element at the top surface of keyhole rear, the upward flow of low Mg element region from the bottom of the keyhole to the top surface of keyhole rear along the fusion line, the collapse of the keyhole, and the ejection of spatters.

  20. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-08-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  1. Composite Layers “MgAl Intermetalic Layer / PVD Coating” Obtained On The AZ91D Magnesium Alloy By Different Hybrid Surface Treatment Methods

    Smolik J.

    2015-06-01

    Full Text Available Magnesium alloys have very interesting physical properties which make them ‘materials of the future’ for tools and machine components in many industry areas. However, very low corrosion and tribological resistance of magnesium alloys hampers the implementation of this material in the industry. One of the methods to improve the properties of magnesium alloys is the application of the solutions of surface engineering like hybrid technologies. In this paper, the authors compare the tribological and corrosion properties of two types of “MgAlitermetalic / PVD coating” composite layers obtained by two different hybrid surface treatment technologies. In the first configuration, the “MgAlitermetalic / PVD coating” composite layer was obtained by multisource hybrid surface treatment technology combining magnetron sputtering (MS, arc evaporation (AE and vacuum heating methods. The second type of a composite layer was prepared using a hybrid technology combined with a diffusion treatment process in Al-powder and the electron beam evaporation (EB method. The authors conclude, that even though the application of „MgAlitermetalic / PVD coating” composite layers can be an effective solution to increase the abrasive wear resistance of magnesium alloys, it is not a good solution to increase its corrosion resistance.

  2. High mobility two-dimensional electron gases in nitride heterostructures with high Al composition AlGaN alloy barriers

    Li Guowang; Cao Yu; Xing Huili Grace; Jena, Debdeep

    2010-01-01

    We report high-electron mobility nitride heterostructures with >70% Al composition AlGaN alloy barriers grown by molecular beam epitaxy. Direct growth of such AlGaN layers on GaN resulted in hexagonal trenches and a low mobility polarization-induced charge. By applying growth interruption at the heterojunction, the surface morphology improved dramatically and the room temperature two-dimensional electron gas (2DEG) mobility increased by an order of magnitude, exceeding 1300 cm 2 /V s. The 2DEG density was tunable at 0.4-3.7x10 13 /cm 2 by varying the total barrier thickness (t). Surface barrier heights of the heterostructures were extracted and exhibited dependence on t.

  3. AC magnetic properties of the soft magnetic composites based on Supermalloy nanocrystalline powder prepared by mechanical alloying

    Neamtu, B.V., E-mail: bogdan.neamtu@stm.utcluj.ro [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Institut Neel, CNRS/Universite J. Fourier, BP166, 38042 Grenoble, Cedex 9 (France); Geoffroy, O. [Institut Neel, CNRS/Universite J. Fourier, BP166, 38042 Grenoble, Cedex 9 (France); Grenoble Electrical Engineering, University J. Fourier, BP 46, F-38402 Saint-Martin d' Heres Cedex (France); Chicinas, I. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Isnard, O. [Institut Neel, CNRS/Universite J. Fourier, BP166, 38042 Grenoble, Cedex 9 (France)

    2012-05-25

    Highlights: Black-Right-Pointing-Pointer Nanocrystalline soft magnetic composites were obtained. Black-Right-Pointing-Pointer The cutting frequency of the produced nanocrystalline SMC exceeds 100 kHz. Black-Right-Pointing-Pointer A long annealing at low temperature leads to an improvement of the permeability (12%). - Abstract: The preparation and characterization of the nanocrystalline soft magnetic composite core based on Supermalloy powder obtained via mechanical alloying route are presented. The AC magnetic properties of the compacts were determined in frequency range from 100 Hz to 100 kHz for flux densities of 0.05 and 0.1 T. Composite materials were obtained by covering the Supermalloy particles with a polymer binder, then compacted into toroidal shape and finally polymerized. It is found that an increase of the compacting pressure from 600 MPa to 800 MPa leads to an increase of the compacts permeability by more than 8%. Also, reducing the polymer content from 2 wt.% to 0.5 wt.% leads to an increase of the magnetic losses (at 100 kHz and 0.1 T) by 380%. The removal of the stresses induced during compaction has been accomplished by a heat treatment at 170 Degree-Sign C for 120 h. This leads to a significant increase (12%) of the relative initial permeability of the compacts.

  4. A nonlocal continuum model for the biaxial buckling analysis of composite nanoplates with shape memory alloy nanowires

    Farajpour, M. R.; Shahidi, A. R.; Farajpour, A.

    2018-03-01

    In this study, the buckling behavior of a three-layered composite nanoplate reinforced with shape memory alloy (SMA) nanowires is examined. Whereas the upper and lower layers are reinforced with typical nanowires, SMA nanoscale wires are used to strengthen the middle layer of the system. The composite nanoplate is assumed to be under the action of biaxial compressive loading. A scale-dependent mathematical model is presented with the consideration of size effects within the context of the Eringen’s nonlocal continuum mechanics. Using the one-dimensional Brinson’s theory and the Kirchhoff theory of plates, the governing partial differential equations of SMA nanowire-reinforced hybrid nanoplates are derived. Both lateral and longitudinal deflections are taken into consideration in the theoretical formulation and method of solution. In order to reduce the governing differential equations to their corresponding algebraic equations, a discretization approach based on the differential quadrature method is employed. The critical buckling loads of the hybrid nanosystem with various boundary conditions are obtained with the use of a standard eigenvalue solver. It is found that the stability response of SMA composite nanoplates is strongly sensitive to the small scale effect.

  5. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  6. Influence of the Composition of the Hank’s Balanced Salt Solution on the Corrosion Behavior of AZ31 and AZ61 Magnesium Alloys

    Jakub Tkacz

    2017-11-01

    Full Text Available The electrochemical corrosion characteristics of AZ31 and AZ61 magnesium alloys were analyzed in terms of potentiodynamic tests and electrochemical impedance spectroscopy. The influence of the solution composition and material surface finish was examined also through the analysis of corrosion products created on the samples’ surface after electrochemical measurements in terms of scanning electron microscopy using energy-dispersive spectroscopy. Obtained data revealed the differences in the response of the magnesium alloys to enriched Hank’s Balanced Salt Solution—HBSS+ (with Mg2+ and Ca2+ ions and Hank’s Balanced Salt Solution—HBSS (without Mg2+ and Ca2+ ions. Both examined alloys exhibited better corrosion resistance from the thermodynamic and kinetic point of view in the enriched HBSS+. AZ61 magnesium alloy reached higher values of polarization resistance than AZ31 magnesium alloy in both the used corrosion solutions. Phosphate-based corrosion products were characteristic for the AZ31 and AZ61 alloys tested in the HBSS (without Mg2+ and Ca2+ ions. The combination of phosphate-based corrosion products and clusters of MgO and Mg(OH2 was typical for the surface of samples tested in the enriched HBSS+ (with Mg2+ and Ca2+ ions. Pitting corrosion attack was observed only in the case of enriched HBSS+.

  7. Synthesis and Characterization of Nano-Hydroxyapatite/mPEG-b-PCL Composite Coating on Nitinol Alloy

    Mohamadreza Etminanfar

    2017-12-01

    Full Text Available In this study the bioactivity of hydroxyapatite/poly(ε-caprolactone–poly(ethylene glycol bilayer coatings on Nitinol superelastic alloy was investigated. The surface of Nitinol alloy was activated by a thermo-chemical treatment and hydroxyapatite coating was electrodeposited on the alloy, followed by applying the polymer coating. The surface morphology of coatings was studied using FE-SEM and SEM. The data revealed that the hydroxyapatite coating is composed of one-dimensional nano sized flakes and the polymer coating is uniformly covered the sublayer. Also, High resolution TEM studies on the hydroxyapatite samples revealed that each flake contains nano-crystalline grains with a diameter of about 15 nm. The hydroxyapatite monolayer coating was rapidly covered by calcium phosphate crystals (Ca/P=1.7 after immersion in simulated body fluid confirming the bioactivity of the nanostructured flakes. However, the flakes were weak against applied external forces because of their ultra-fine thickness. Scratch test was applied on hydroxyapatite/polymer coating to evaluate delamination of the coating from substrate. It was shown that, the polymer coating has a great influence on toughening the hydroxyapatite coating. To assess the degradation effect of the polymer layer on hydroxyapatite coating, samples were immersed in phosphate-buffered saline at 37 ᵒC. SEM studies on the samples revealed that the beneath layer of hydroxyapatite appears after 72 h without any visible change in morphology. It seems that, application of a biodegradable polymer film on the nanostructured hydroxyapatite coating is a good way to support the coating during implantation processes

  8. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    2007-01-01

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the coating and the substrate, the macro-stresses were found to be compressive and to decrease in magnitude with increasing processing speed. The origin of the macro- and micro-stresses is discussed. T...

  9. Growth and characterization of ZnO{sub 1−x}S{sub x} highly mismatched alloys over the entire composition

    Jaquez, M.; Ting, M. [Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Department of Mechanical Engineering, University of California, Berkeley, California 94720 (United States); Yu, K. M. [Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Department of Physics and Materials Science, City University of Hong Kong, Kowloon (Hong Kong); Hettick, M.; Javey, A. [Department of Electrical Engineering and Computer Sciences, University of California, Berkeley, California 94720 (United States); Joint Center for Artificial Photosynthesis, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Sánchez-Royo, J. F. [ICMUV, Instituto de Ciencia de Materiales, Universitat de València, P.O. Box 22085, 46071 Valencia (Spain); Wełna, M. [Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Department of Experimental Physics, Wrocław University of Technology, Wybrzeze Wyspianskiego 27, 50-370 Wrocław (Poland); Dubon, O. D. [Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Department of Materials Science and Engineering, University of California, Berkeley, California 94720 (United States); Walukiewicz, W., E-mail: w-walukiewicz@lbl.gov [Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States)

    2015-12-07

    Alloys from ZnO and ZnS have been synthesized by radio-frequency magnetron sputtering over the entire alloying range. The ZnO{sub 1−x}S{sub x} films are crystalline for all compositions. The optical absorption edge of these alloys decreases rapidly with small amount of added sulfur (x ∼ 0.02) and continues to red shift to a minimum of 2.6 eV at x = 0.45. At higher sulfur concentrations (x > 0.45), the absorption edge shows a continuous blue shift. The strong reduction in the band gap for O-rich alloys is the result of the upward shift of the valence-band edge with x as observed by x-ray photoelectron spectroscopy. As a result, the room temperature bandgap of ZnO{sub 1−x}S{sub x} alloys can be tuned from 3.7 eV to 2.6 eV. The observed large bowing in the composition dependence of the energy bandgap arises from the anticrossing interactions between (1) the valence-band of ZnO and the localized sulfur level at 0.30 eV above the ZnO valence-band maximum for O-rich alloys and (2) the conduction-band of ZnS and the localized oxygen level at 0.20 eV below the ZnS conduction band minimum for the S-rich alloys. The ability to tune the bandgap and knowledge of the location of the valence and conduction-band can be advantageous in applications, such as heterojunction solar cells, where band alignment is crucial.

  10. In situ synthesized TiB-TiN reinforced Ti6Al4V alloy composite coatings: microstructure, tribological and in-vitro biocompatibility.

    Das, Mitun; Bhattacharya, Kaushik; Dittrick, Stanley A; Mandal, Chitra; Balla, Vamsi Krishna; Sampath Kumar, T S; Bandyopadhyay, Amit; Manna, Indranil

    2014-01-01

    Wear resistant TiB-TiN reinforced Ti6Al4V alloy composite coatings were deposited on Ti substrate using laser based additive manufacturing technology. Ti6Al4V alloy powder premixed with 5wt% and 15wt% of boron nitride (BN) powder was used to synthesize TiB-TiN reinforcements in situ during laser deposition. Influences of laser power, scanning speed and concentration of BN on the microstructure, mechanical, in vitro tribological and biological properties of the coatings were investigated. Microstructural analysis of the composite coatings showed that the high temperature generated due to laser interaction with Ti6Al4V alloy and BN results in situ formation of TiB and TiN phases. With increasing BN concentration, from 5wt% to 15wt%, the Young's modulus of the composite coatings, measured by nanoindentation, increased from 170±5GPa to 204±14GPa. In vitro tribological tests showed significant increase in the wear resistance with increasing BN concentration. Under identical test conditions TiB-TiN composite coatings with 15wt% BN exhibited an order of magnitude less wear rate than CoCrMo alloy-a common material for articulating surfaces of orthopedic implants. Average top surface hardness of the composite coatings increased from 543±21HV to 877±75HV with increase in the BN concentration. In vitro biocompatibility and flow cytometry study showed that these composite coatings were non-toxic, exhibit similar cell-materials interactions and biocompatibility as that of commercially pure titanium (CP-Ti) samples. In summary, excellent in vitro wear resistance, high stiffness and suitable biocompatibility make these composite coatings as a potential material for load-bearing articulating surfaces towards orthopaedic implants. © 2013 Elsevier Ltd. All rights reserved.

  11. Optimum alloy compositions in reduced-activation martensitic 9Cr steels for fusion reactor

    Abe, F.; Noda, T.; Okada, M.

    1992-01-01

    In order to obtain potential reduced-activation ferritic steels suitable for fusion reactor structures, the effect of alloying elements W and V on the microstructural evolution, toughness, high-temperature creep and irradiation hardening behavior was investigated for simple 9Cr-W and 9Cr-V steels. The creep strength of the 9Cr-W steels increased but their toughness decreased with increasing W concentration. The 9Cr-V steels exhibited poor creep rupture strength, far below that of a conventional 9Cr-1MoVNb steel and poor toughness after aging at 873 K. It was also found that the Δ-ferrite should be avoided, because it degraded both the roughness and high-temperature creep strength. Based on the results on the simple steels, optimized martensitic 9Cr steels were alloy-designed from a standpoint of enough thoughness and high-temperature creep strength. Two kinds of optimized 9Cr steels with low and high levels of W were obtained; 9Cr-1WVTa and 9Cr-3WVTa. These steels indeed exhibited excellent toughness and creep strength, respectively. The 9Cr-1WVTa steel exhibiting an excellent roughness was shown to be the most promising for relatively low-temperature application below 500deg C, where irradiation embrittlement is significant. The 9Cr-3WVTa steel was the most promising for high temperature application above 500deg C from the standpoint of enough high-temperature strength. (orig.)

  12. Phase Composition of a CrMo0.5NbTa0.5TiZr High Entropy Alloy: Comparison of Experimental and Simulated Data

    Fan Zhang; Oleg N. Senkov; Jonathan D. Miller

    2013-01-01

    Microstructure and phase composition of a CrMo0.5NbTa0.5TiZr high entropy alloy were studied in the as-solidified and heat treated conditions. In the as-solidified condition, the alloy consisted of two disordered BCC phases and an ordered cubic Laves phase. The BCC1 phase solidified in the form of dendrites enriched with Mo, Ta and Nb, and its volume fraction was 42%. The BCC2 and Laves phases solidified by the eutectic-type reaction, and their volume fractions were 27% and 31%, respectively....

  13. Precipitation of grain boundary α in a laser deposited compositionally graded Ti-8Al-xV alloy - an orientation microscopy study

    Banerjee, R.; Bhattacharyya, D.; Collins, P.C.; Viswanathan, G.B.; Fraser, H.L.

    2004-01-01

    A graded ternary Ti-8Al-xV alloy (all compositions in wt%) has been deposited using the laser engineered net-shaping (LENS TM ) process. A compositional gradient in the alloy, from binary Ti-8Al to Ti-8Al-20V, has been achieved within a length of ∼25 mm. The feedstock used for depositing the graded alloy consisted of elemental Ti, Al, and V powders. Due to the columnar growth morphology of the β grains in these LENS TM deposited Ti alloys, the same prior β grain boundary often extends across lengths ∼10 mm. Using orientation microscopy techniques in a scanning electron microscope, the crystallography of precipitation of grain boundary α across the same boundary with changing composition has been investigated in detail. It was observed that while most grain boundary α precipitates maintain a Burgers or near-Burgers orientation relationship with only one of the β grains, a few of these precipitates develop a Burgers orientation relationship with the other β grain. In some rare instances, the grain boundary α did not develop a Burgers or near-Burgers orientation relationship with either β grains. Interestingly, in many cases while the grain boundary α maintained Burgers relationship with one of the β grains, precipitates of two different variants decorated the boundary, in a near-alternate fashion

  14. Surface plasmon resonances of Ag-Au alloy nanoparticle films grown by sequential pulsed laser deposition at different compositions and temperatures

    Verma, Shweta, E-mail: shwetaverma@rrcat.gov.in; Rao, B. T.; Detty, A. P.; Kukreja, L. M. [Laser Materials Processing Division, Raja Ramanna Centre for Advanced Technology, Indore 452 013 (India); Ganesan, V.; Phase, D. M. [UGC-DAE Consortium for Scientific Research, Indore 452 001 (India); Rai, S. K. [Indus Synchrotons Utilization Division, Raja Ramanna Centre for Advanced Technology, Indore 452 013 (India); Bose, A.; Joshi, S. C. [Proton Linac and Superconducting Cavities Division, Raja Ramanna Centre for Advanced Technology, Indore 452 013 (India)

    2015-04-07

    We studied localized surface plasmon resonances (LSPR) at different compositions, substrate temperatures, and mass thicknesses of Ag-Au alloy nanoparticle films grown by sequential pulsed laser deposition. The LSPRs were pronounced at all compositions of the films grown at high substrate temperature of about 300 °C as compared to those grown at room temperature. The alloy formation and composition of the films were determined using X-ray photoelectron and energy dispersive spectroscopy. Films' mass thickness and compositional uniformity along the thickness were determined using X-ray reflectometry and secondary ion mass spectroscopy. Atomic force microscopic analysis revealed the formation of densely packed nanoparticles of increasing size with the number of laser ablation pulses. The LSPR wavelength red shifted with increasing either Au percentage or film mass thickness and corresponding LSPR tuning was obtained in the range of 450 to 690 nm. The alloy dielectric functions obtained from three different models were compared and the optical responses of the nanoparticle films were calculated from modified Yamaguchi effective medium theory. The tuning of LSPR was found to be due to combined effect of change in intrinsic and extrinsic parameters mainly the composition, morphology, particle-particle, and particle-substrate interactions.

  15. The effect of heat treatment on microstructure evolution in artificially aged carbon nanotube/Al2024 composites synthesized by mechanical alloying

    Pérez-Bustamante, R.; Pérez-Bustamante, F.; Maldonado-Orozco, M.C.; Martínez-Sánchez, R.

    2017-01-01

    Although carbon nanotubes/aluminum (CNT/Al) composites are promising materials in the production of structural components, their mechanical behavior under overaging conditions has not been considered. In this paper the effect of CNTs on the microstructural and mechanical behavior of a 2024 aluminum alloy (Al2024) synthesized by mechanical alloying (MA) and powder metallurgy routes is discussed, as well as the effect of aging heat treatments at different temperatures and aging times. The mechanical behavior of composites was screened by hardness measurements as function of aging time. After 96 h of aging time, composites showed mechanical stability in their hardness performance. Images from transmission electron microscopy showed that the mechanical stability of composites was due to a homogeneous dispersion of CNTs in the aluminum matrix and a subsequent alteration in the kinetics of precipitation is due to their presence in the aluminum matrix. Even though strengthening precipitation took place during aging, this was not the main strengthening mechanism observed in composites. - Highlights: • Dispersion of carbon nanotubes during mechanical alloying • Microstructural evolution observed by HRTEM. • Mechanical performance evaluated through micro-hardness test. • Increased mechanical performance at high working temperatures • Acceleration of kinetics of precipitation due to CNTs, and milling conditions

  16. The effect of heat treatment on microstructure evolution in artificially aged carbon nanotube/Al2024 composites synthesized by mechanical alloying

    Pérez-Bustamante, R. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes No.120, C.P. 31109 Chihuahua, Chih. (Mexico); Pérez-Bustamante, F. [Universidad Autónoma de Chihuahua (UACH), Facultad de Ciencias Químicas, Circuito No. 1 Nuevo Campus Universitario, C.P. 31125 Chihuahua, Chih. (Mexico); Maldonado-Orozco, M.C. [Universidad Autónoma de Chihuahua (UACH), Facultad de Ingeniería, Circuito No. 1 Nuevo Campus Universitario, C.P. 31125 Chihuahua, Chih. (Mexico); Martínez-Sánchez, R., E-mail: roberto.martinez@cimav.edu.mx [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes No.120, C.P. 31109 Chihuahua, Chih. (Mexico)

    2017-04-15

    Although carbon nanotubes/aluminum (CNT/Al) composites are promising materials in the production of structural components, their mechanical behavior under overaging conditions has not been considered. In this paper the effect of CNTs on the microstructural and mechanical behavior of a 2024 aluminum alloy (Al2024) synthesized by mechanical alloying (MA) and powder metallurgy routes is discussed, as well as the effect of aging heat treatments at different temperatures and aging times. The mechanical behavior of composites was screened by hardness measurements as function of aging time. After 96 h of aging time, composites showed mechanical stability in their hardness performance. Images from transmission electron microscopy showed that the mechanical stability of composites was due to a homogeneous dispersion of CNTs in the aluminum matrix and a subsequent alteration in the kinetics of precipitation is due to their presence in the aluminum matrix. Even though strengthening precipitation took place during aging, this was not the main strengthening mechanism observed in composites. - Highlights: • Dispersion of carbon nanotubes during mechanical alloying • Microstructural evolution observed by HRTEM. • Mechanical performance evaluated through micro-hardness test. • Increased mechanical performance at high working temperatures • Acceleration of kinetics of precipitation due to CNTs, and milling conditions.

  17. Effect of Si addition to Al-8Mg alloy on the microstructure and thermo-physical properties of SiCp/Al composites prepared by pressureless infiltration

    Ren Shubin; He Xinbo; Qu Xuanhui; Humail, Islam S.; Li Yan

    2007-01-01

    Fifty-five volume percentage of SiCp/Al composites were prepared by pressureless infiltration to investigate the effect of Si addition to Al-8Mg alloy from 0 wt% to 18 wt% on the interfacial reaction between Al and SiC and the thermo-physical properties of the prepared composites. TEM and X-ray analysis showed that the degree of interfacial reaction decreased as the Si content increased, and that it ceased at 1273 K when the Si addition to the aluminum was greater than 12 wt%. The Si addition to Al-8Mg alloy reduced the CTE of the composites and increased their thermal conductivity (TC), but Si beyond 12 wt% led to the reduction of TC, though the CTE was lower. This is attributable to the combined action of the Si on the wettability, interfacial reaction and the TC and CTE of the matrix itself

  18. Heterogeneities in metallic glasses. Atomistic computer simulations on the structure and mechanical properties of copper-zirconium alloys and composites

    Brink, Tobias

    2017-01-01

    The present thesis deals with molecular dynamics computer simulations of heterogeneities in copper-zirconium metallic glasses, ranging from intrinsic structural fluctuations to crystalline secondary phases. These heterogeneities define, on a microscopic scale, the properties of the glass, and an understanding of their nature and behaviour is required for deriving the proper structure-property relations. In terms of composite systems, we start with the amorphisation of copper nanolayers embedded in a metallic glass matrix. While copper is an fcc metal with a high propensity for crystallisation, amorphisation can in fact occur in such systems for thermodynamic reasons. This is due to interface effects, which are also known from heterogeneous interfaces in crystals or from grain boundary complexions, although in absence of lattice mismatch. In single-phase glasses, intrinsic heterogeneities are often discussed in terms of soft spots or geometrically unfavourable motifs (GUMs), which can be considered to be mechanically weaker, defective regions of the glass. We investigate the relation between these motifs and the boson peak, an anomaly in the vibrational spectrum of all glasses. We demonstrate a relation between the boson peak and soft spots by analysing various amorphous and partially amorphous samples as well as highentropy alloys. Finally, we treat the plastic deformation of glasses, with and without crystalline secondary phases. We propose an explanation for the experimentally observed variations of propagation direction, composition, and density along a shear band. These variations of propagation direction are small in the case of single-phase glasses. A considerably greater influence on shear band propagation can be exerted by precipitates. We systematically investigate composites ranging from low crystalline volume fraction up to systems which resemble a nanocrystalline metal. In this context, we derive a mechanism map for composite systems and observe the

  19. Heterogeneities in metallic glasses. Atomistic computer simulations on the structure and mechanical properties of copper-zirconium alloys and composites

    Brink, Tobias

    2017-07-01

    The present thesis deals with molecular dynamics computer simulations of heterogeneities in copper-zirconium metallic glasses, ranging from intrinsic structural fluctuations to crystalline secondary phases. These heterogeneities define, on a microscopic scale, the properties of the glass, and an understanding of their nature and behaviour is required for deriving the proper structure-property relations. In terms of composite systems, we start with the amorphisation of copper nanolayers embedded in a metallic glass matrix. While copper is an fcc metal with a high propensity for crystallisation, amorphisation can in fact occur in such systems for thermodynamic reasons. This is due to interface effects, which are also known from heterogeneous interfaces in crystals or from grain boundary complexions, although in absence of lattice mismatch. In single-phase glasses, intrinsic heterogeneities are often discussed in terms of soft spots or geometrically unfavourable motifs (GUMs), which can be considered to be mechanically weaker, defective regions of the glass. We investigate the relation between these motifs and the boson peak, an anomaly in the vibrational spectrum of all glasses. We demonstrate a relation between the boson peak and soft spots by analysing various amorphous and partially amorphous samples as well as highentropy alloys. Finally, we treat the plastic deformation of glasses, with and without crystalline secondary phases. We propose an explanation for the experimentally observed variations of propagation direction, composition, and density along a shear band. These variations of propagation direction are small in the case of single-phase glasses. A considerably greater influence on shear band propagation can be exerted by precipitates. We systematically investigate composites ranging from low crystalline volume fraction up to systems which resemble a nanocrystalline metal. In this context, we derive a mechanism map for composite systems and observe the

  20. Effects of additive Pd on the structures and electrochemical hydrogen storage properties of Mg{sub 67}Co{sub 33}-based composites or alloys with BCC phase

    Zhang, Yao; Zhuang, Xiangyang [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Zhu, Yunfeng [College of Materials Science and Engineering, Nanjing Tech University, 5 Xinmofan Road, Nanjing 210009 (China); Zhan, Leyu [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Pu, Zhenggan [College of Materials Science and Engineering, Nanjing Tech University, 5 Xinmofan Road, Nanjing 210009 (China); Wan, Neng [SEU-FEI Nano Pico Center, Key Laboratory of MEMS of Ministry of Education, School of Electronics Science and Engineering, Southeast University, Nanjing 210096 (China); Li, Liquan [College of Materials Science and Engineering, Nanjing Tech University, 5 Xinmofan Road, Nanjing 210009 (China)

    2015-02-15

    Highlights: • Additive Pd in Mg{sub 67}Co{sub 33} benefits to form a ternary BCC alloy. • Introducing 5.0 at.% Pd in Mg{sub 67}Co{sub 33} lifts the initial discharge capacity from 10 mAh/g to maximum 530 mAh/g. • Exchange current density was increased due to the homogeneously dispersed Pd. • Additive Pd slightly enhances the hydrogen diffusion coefficient of Mg-Co-Pd composites or alloys. - Abstract: Mg{sub 67}Co{sub 33} and Mg{sub 67}Co{sub 33}-Pd composites/alloys prepared by ball milling for 120 h possess nano-crystalline with body-centered cubic (BCC) structure, which was verified by high resolution transmission electron microscopy (HRTEM) and selected area electron diffraction (SAED) analyses. The introduced 5.0 at.% Pd significantly lifts the initial discharge capacity from 10 mAh g{sup -1} of Mg{sub 67}Co{sub 33} to maximum 530 mAh g{sup -1}. Pd also drives the Mg{sub 67}Co{sub 33}-Pd composite forming a full BCC alloy during ball milling. The distribution of Pd gradually becomes homogeneous with the augmentation of the ball milling time according to the analyses by scanning electron microscopy-energy dispersive spectrometer (SEM-EDS). Exchange current density increased with the milling time and can be ascribed to the homogeneously dispersion of Pd over the surface. The introduced Pd also enhances the hydrogen diffusion coefficient of the Mg{sub 67}Co{sub 33}-Pd composites/alloys.

  1. The method of modelling of relationships between hardenability and chemical composition of the constructional alloy steels

    Dobrzanski, L.A.; Sitek, W.

    1998-01-01

    Basing on the experimental results of the hardenability investigations, which employed Jominy method, the model of the neural networks was developed and fully verified experimentally. The model makes it possible to obtain Jominy hardenability curves basing on the steel chemical composition. The model of neural networks, making it possible to design the steel chemical composition, basing on the known Jominy hardenability curve shape, was developed also and fully verified numerically. The practical usability of the models developed is presented. (author)

  2. Bisphenyl-Polymer/Carbon-Fiber-Reinforced Composite Compared to Titanium Alloy Bone Implant

    Petersen, Richard C.

    2011-01-01

    Aerospace/aeronautical thermoset bisphenyl-polymer/carbon-fiber-reinforced composites are considered as new advanced materials to replace metal bone implants. In addition to well-recognized nonpolar chemistry with related bisphenol-polymer estrogenic factors, carbon-fiber-reinforced composites can offer densities and electrical conductivity/resistivity properties close to bone with strengths much higher than metals on a per-weight basis. In vivo bone-marrow tests with Sprague-Dawley rats reve...

  3. Composition Dependence of Surface Phonon Polariton Mode in Wurtzite InxGa1−xN (0 ≤ x ≤ 1) Ternary Alloy

    Ng, S. S.; Hassan, Z.; Hassan, H. Abu

    2008-01-01

    We present a theoretical study on the composition dependence of the surface phonon polariton (SPP) mode in wurtzite structure α-In x Ga 1-x N ternary alloy over the whole composition range. The SPP modes are obtained by the theoretical simulations by means of an anisotropy model. The results reveal that the SPP mode of α-In x Ga 1-x N semiconductors exhibits one-mode behaviour. From these data, composition dependence of the SPP mode with bowing parameter of −28.9 cm −1 is theoretically obtained

  4. Effectiveness of different adhesive primers on the bond strength between an indirect composite resin and a base metal alloy.

    Sarafianou, Aspasia; Seimenis, Ioannis; Papadopoulos, Triantafillos

    2008-05-01

    There is a need for achieving reliable chemical bond strength between veneering composites resins and casting alloys through the use of simplified procedures. The purpose of this study was to examine the shear bond strength of an indirect composite resin to a Ni-Cr alloy, using 4 primers and 2 airborne-particle-abrasion procedures. Fifty-six Ni-Cr (Heraenium NA) discs, 10 mm in diameter and 1.5 mm in height, were fabricated. Twenty-four discs were airborne-particle abraded with 50-microm Al2O3 particles, while another 24 were airborne-particle abraded with 250-microm Al2O3 particles. The following primers were applied on 6 discs of each airborne-particle-abrasion treatment group: Solidex Metal Photo Primer (MPP50, MPP250), Metal Primer II (MPII50, MPII250), SR Link (SRL50, SRL250), and Tender Bond (TB50, TB250). The Rocatec system was used on another 6 discs, airborne-particle abraded according to the manufacturer's recommendations, which served as the control group (R). Two more discs were airborne-particle abraded with 50-microm and 250-microm Al2O3 particles, respectively, to determine the Al content on their surfaces, without any bonding procedure. The indirect composite resin used was Sinfony. Specimens were thermally cycled (5 degrees C and 55 degrees C, 30-second dwell time, 5000 cycles) and tested in shear mode in a universal testing machine. The failure mode was determined with an optical microscope, and selected specimens were subjected to energy dispersive spectroscopy (EDS). Mean bond strength values were analyzed using 2-way ANOVA followed by Tukey's multiple comparison tests (alpha=.05) and compared to the control group using 1-way ANOVA followed by Tukey's multiple comparison tests (alpha=.05). The groups abraded with 50-microm particles exhibited significantly higher bond strength compared to the groups abraded with 250-microm particles. Group MPII50 exhibited the highest mean value (17.4 +/-2 MPa). Groups MPP50, MPP250, and TB50, TB250 showed

  5. Study on the bonding strength between calcium phosphate/chitosan composite coatings and a Mg alloy substrate

    Zhang, Jie; Dai, Chang-Song; Wei, Jie; Wen, Zhao-Hui

    2012-11-01

    In order to improve the bonding strength between calcium phosphate/chitosan composite coatings and a micro-arc oxidized (MAO)-AZ91D Mg alloy, different influencing parameters were investigated in the process of electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). Surface morphology and phase constituents of the as-prepared materials were investigated by using X-ray diffractometer (XRD), Fourier-transformed infrared spectrophotometer (FTIR), Raman spectrometer, scanning electron microscope (SEM) with an energy dispersive spectrometer (EDS), and a thermo gravimetric and differential thermal analyzer (TG-DTA). Scratch tests were carried out to study the bonding properties between the coatings and the substrates. In vitro immersion tests were conducted to determine the corrosion behaviors of samples with and without deposit layers through electrochemical experiments. In the EPD process, the acetic acid content in the electrophoresis suspension and the electrophoretic voltage played important roles in improving the bonding properties, while the contents of chitosan (CS) and nano-hydroxyapatite (nHA, Ca10(PO4)6(OH)2) in the suspension had less significant influences on the mechanical bonding strength. It was observed that the coatings showed the excellent bonding property when an electrophoretic voltage was in a range of 40-110 V with other reagent amounts as follows: acetic acid: 4.5 vol.%, CS ≤ 0.25 g, nHA ≤ 2.0 g in 200 ml of a CS-acetic acid aqueous solution and nHA ≤ 2.5 g in 300 ml of absolute ethanol. The morphology of the composite coating obtained under the above optimal condition had a flake-like crystal structure. The EPD in the nHA/CS-acetic acid/ethanol suspension resulted in hydroxyapatite, chitosan, brushite (DCPD, CaHPO4·2H2O) and Ca(OH)2 in the coatings. After the as-prepared coating materials were immersed into PBS, Ca(OH)2 could be converted into HA and DCPD. The results of the electrochemical tests

  6. Corrosion resistance of Zn-Al layered double hydroxide/poly(lactic acid) composite coating on magnesium alloy AZ31

    Zeng, Rong-Chang; Li, Xiao-Ting; Liu, Zhen-Guo; Zhang, Fen; Li, Shuo-Qi; Cui, Hong-Zhi

    2015-12-01

    A Zn-Al layered double hydroxide (ZnAl-LDH) coating consisted of uniform hexagonal nano-plates was firstly synthesized by co-precipitation and hydrothermal treatment on the AZ31 alloy, and then a poly(lactic acid) (PLA) coating was sealed on the top layer of the ZnAl-LDH coating using vacuum freeze-drying. The characteristics of the ZnAl-LDH/PLA composite coatings were investigated by means of XRD, SEM, FTIR and EDS. The corrosion resistance of the coatings was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the ZnAl-LDH coating contained a compact inner layer and a porous outer layer, and the PLA coating with a strong adhesion to the porous outer layer can prolong the service life of the ZnAl-LDH coating. The excellent corrosion resistance of this composite coating can be attributable to its barrier function, ion-exchange and self-healing ability.

  7. Influence of Microstructure and Composition Changes on Mechanical Characteristics of Aluminium Alloy After Heating and Cooling Treatment

    Sigit; Nuraini, E; Martoyo

    1998-01-01

    Influences of microstructure and chemical composition changes on mechanical characteristics of AIMg2 which were heated at 85-500 0 C and cooled with sands, water or air have been studied. Microstructure observation was carried out using optical microscope, while chemical composition determination by atomic absorption spectrophotometry (AAS). AIMg2 which has been heated at the relatively low temperature i. e, 200 0 C during 6 hours and cooled using sands showed a small change microstructure, but those will be clearly observed on the treatment at 300 0 C. The microstructure change is in agreement with the change of mechanical characteristic, I. e., the decreasing of tensile strength and hardness and increasing of elongation. After the temperature of treatment is higher than 300 0 C, the decreasing of the tensile strength was relatively constant, while the hardness increased. The microstructure of AIMg2 resulted from the heat treatment at temperature of 500 0 C was different with that of 300 0 C. Heat treatment at 500 0 C following by cooling in the sands, water or air respectively gave similar microstructure. Those also caused the change of alloying element content which was in agreement with decreasing of mechanical characteristics

  8. Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings

    Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

    2010-01-01

    The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

  9. Formation and properties of composite nanostructured PEO-coatings on metals and alloys

    Mashtalyar Dmitry V.

    2017-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and titanium nitride nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is in two fold higher than for the sample with base PEO-coating. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity of porousless sublayer in comparison with base PEO-layer. Incorporation of zirconia and titanium nitride particles into the coating increases the mechanical performances. The coating containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the electrolyte without nanoparticle.

  10. Phase composition and properties of rapidly cooled aluminium-zirconium-chromium alloys

    Sokolovskaya, E.M.; Badalova, L.M.; Podd''yakova, E.I.; Kazakova, E.F.; Loboda, T.P.; Gribanov, A.V.

    1989-01-01

    Using the methods of physicochemical analysis the interaction of aluminium with zirconium and chromium is studied. Polythermal cross sections between Al 3 -Zr-Al 7 Cr and radial polythermal cross section from aluminium-rich corner with the ratio of components Zr:Cr=5:7 by mass are constructed. The effect of zirconium and chromium content on electrochemical characteristics of aluminium-base rapidly quenching alloys in systems Al-Cr, Al-Zr, Al-Cr-Zr. An increase in chromium concentration in oversaturated solid solution of Al-Cr system expands considerably the range of passive state. When Al 7 Cr phase appears the range of passive stae vanishes

  11. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  12. Preparation of Trivalent Chromium and Rare Earth Composite Conversion Coating on Aluminum Alloy Surface

    Huang, Jianzhen

    2018-01-01

    In this paper, the surface conversion film on 6063 aluminum alloy was prepared by chemical plating process with chromium sulfate, lanthanum sulfate and sodium phosphate as film forming agent. The corrosion resistance and surface morphology of the conversion film were analyzed by pitting corrosion test of copper sulfate and SEM. The results show that when Cr2(SO4)3 is 10 g/L, La2(SO4)3 is 2 g/L, Na3PO4 is 8 g/L, pH value is 3, temperature is 40 °C, reaction time is 10 min, the corrosion resistance of the surface conversion film is the best. The conversion coating is light green, composed of Cr, La, P, Al, O and other elements.

  13. Compositional Variation of the Phonon Dispersion Curves of bcc Fe-Ga Alloys

    Zarestky, Jerel L.; Garlea, Vasile O.; Lograsso, Tom; Schlagel, D.L.; Stassis, C.

    2005-01-01

    Inelastic neutron scattering techniques have been used to measure the phonon dispersion curves of bcc Fe1-xGax x=10.8, 13.3, 16.0, 22.5 alloys as a function of Ga concentration. The phonon frequencies of every branch were found to decrease significantly with increasing Ga concentration. The softening was most pronounced for the T2 0 branch and, to a lesser extent, the L branch in the vicinity of = 2 3. The concentration dependence of the shear elastic constant C =1/2 C11-C12 , calculated from the slope of the T2 0 branch, was found to agree with the results of sound velocity measurements. For the higher concentration sample measured, 22.5 at. % Ga, new branches appeared, an effect associated with the increase in the number of atoms per unit cell.

  14. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  15. Cast AlSi9Cu4 alloy with hybride strenghtened by Fe{sub x}Al{sub y}-Al{sub 2}O{sub 3} composite powder

    Piatkowski, J [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland); Formanek, B, E-mail: jaroslaw.piatkowski@polsl.pl, E-mail: boleslaw.formanek@polsl.pl [Department of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    The main objective of the study was to develop a technology of dispersion strenghtened hypoeutectic Al-Si alloy. The article presented the materials and technology conception for producing aluminium matrix composite AlSi9Cu4Fe alloy with hybride reinforcement of Al{sub x}Fe{sub y} intermetallic and aluminium oxide powders. Composite powder obtained in mechanical agllomerisation mixture of elemental powders. Changes in the structure were confirmed by TA and ATD thermal analyses plotting the solidification curves, which showed a decrease in temperature T{sub liq} compared to the unmodified alloy and an exothermic effect originating from the crystallisation of eutectics with alloying elements. The examinations carried out by SEM and BSE as well as the determination of local chemical composition by EDX technique have characterised the structure of the alloy as containing some binary Al-Si-Al-Cu and Al-Fe eutectics and multicomponent eutectics.

  16. Fabrication of SiCp/Al Alloy Composites by In-situ Vacuum Hot Press Process

    Choi, S. W.; Hong, S. K.; Kim, Y. M.; Kang, C. S. [Chonnam National University, Kwangju (Korea); Chang, S. Y. [Hanyang University, Seoul (Korea)

    2001-07-01

    SiCp/pure Al and SiCp/2024Al MMCs were fabricated by in-situ VHP process designed specially just in this study which is composed of the vacuum hot press at range from R.T. to 500 deg.C and the continuous extrusion without canning process at 520 deg.C. It was investigated the effect of SiC particle size, volume fraction and extrusion ratio on the tensile properties and micro structure in all composites. In case of the 10:1 extrusion ratio, but SiCp/pure Al and SiCp/2024Al composites were shown a sound appearance and a good micro structure without crack of SiCp as well as uniform distribution of SiCp. However, in case of the 16:1 extrusion ratio, the number of cracked SiC particles more than increased in a higher volume fraction composite and 2024Al matrix composite compared with pure Al matrix one. The tensile strength of the composites reinforced smaller SiCp was higher than that of the bigger SiCp reinforced in same volume fraction and extrusion ratio. (author) 14 refs., 14 figs.

  17. Influence of phase composition on microstructure and properties of Mg-5Al-0.4Mn-xRE (x = 0, 3 and 5 wt.%) alloys

    Braszczyńska-Malik, K.N.; Grzybowska, A.

    2016-01-01

    The microstructure and mechanical properties investigations of two AME503 and AME505 experimental alloys in as-cast conditions were presented. The investigated materials were fabricated on the basis of the AM50 commercial magnesium alloy with 3 and 5 wt.% cerium rich mischmetal. In the as-cast condition, both experimental alloys were mainly composed of α-Mg, Al_1_1RE_3 and Al_1_0RE_2Mn_7 intermetallic phases. Additionally, due to non-equilibrium solidification conditions, a small amount of α + γ divorced eutectic and Al_2RE intermetallic phase were revealed. The obtained results also show a significant influence of rare earth elements on Brinell hardness, tensile and compression properties at ambient temperature and especially on creep properties at 473 K. Improved alloy properties with a rise in rare earth elements mass fraction results from an increase in Al_1_1RE_3 phase volume fraction and suppression of α + γ eutectic volume fraction in the alloy microstructure. Additionally, the influence of rare earth elements on the dendrite arm space value was discussed. The presented results also proved the thermal stability of the intermetallic phases during creep testing. - Highlights: • Two different Mg-5Al-0.4Mn alloys containing 3 and 5 wt.% of rare earth elements were fabricated. • Addition of rare earth elements leads to a reduction of dendrite arm spaces. • Mechanical properties depend on the phase composition of the alloys. • The increase of the rare earth elements content causes rise of the creep resistance.

  18. Synthesis and characterization of in situ TiC–TiB2 composite coatings by reactive plasma spraying on a magnesium alloy

    Zou Binglin; Tao Shunyan; Huang Wenzhi; Khan, Zuhair S.; Fan Xizhi; Gu Lijian; Wang Ying; Xu Jiaying; Cai Xiaolong; Ma Hongmei; Cao Xueqiang

    2013-01-01

    Highlights: ► TiC–TiB 2 composites coatings were produced on Mg alloy by reactive plasma spraying. ► Phase composition, microstructure and wear resistance of the coatings were studied. ► The resultant product in the coatings was composed of TiC and TiB 2 . ► The produced coatings displayed porous and dense microstructures. ► The synthesized coatings exhibited good wear resistance for Mg alloy substrate. - Abstract: TiC–TiB 2 composite coatings were successfully synthesized using the technique of reactive plasma spraying (RPS) on a magnesium alloy. Phase composition, microstructure and wear resistance of the coatings were characterized by using X-ray diffraction, scanning electron microscopy and pin-on-disk wear test, respectively. The results showed that the resultant product in the RPS coatings was composed of TiC and TiB 2 . Depending on the ignition of self-propagating high-temperature synthesis reaction in the agglomerate particles, the RPS coatings displayed porous and dense microstructures. The porosity of the RPS coatings, to some extent, decreased when the feed powders were plasma sprayed with Ni powders. The RPS coatings provided good wear resistance for the substrate under various loads. For high loads (e.g., ≥15 N), the wear resistance could be significantly improved by the proper addition of Ni into the RPS coatings.

  19. PALLADIUM/COPPER ALLOY COMPOSITE MEMBRANES FOR HIGH TEMPERATURE HYDROGEN SEPARATION FROM COAL-DERIVED GAS STREAMS; F

    J. Douglas Way; Robert L. McCormick

    2001-01-01

    Recent advances have shown that Pd-Cu composite membranes are not susceptible to the mechanical, embrittlement, and poisoning problems that have prevented widespread industrial use of Pd for high temperature H(sub 2) separation. These membranes consist of a thin ((approx)10(micro)m) film of metal deposited on the inner surface of a porous metal or ceramic tube. Based on preliminary results, thin Pd(sub 60)Cu(sub 40) films are expected to exhibit hydrogen flux up to ten times larger than commercial polymer membranes for H(sub 2) separation, and resist poisoning by H(sub 2)S and other sulfur compounds typical of coal gas. Similar Pd-membranes have been operated at temperatures as high as 750 C. The overall objective of the proposed project is to demonstrate the feasibility of using sequential electroless plating to fabricate Pd(sub 60)Cu(sub 40) alloy membranes on porous supports for H(sub 2) separation. These following advantages of these membranes for processing of coal-derived gas will be demonstrated: High H(sub 2) flux; Sulfur tolerant, even at very high total sulfur levels (1000 ppm); Operation at temperatures well above 500 C; and Resistance to embrittlement and degradation by thermal cycling. The proposed research plan is designed to providing a fundamental understanding of: Factors important in membrane fabrication; Optimization of membrane structure and composition; Effect of temperature, pressure, and gas composition on H(sub 2) flux and membrane selectivity; and How this membrane technology can be integrated in coal gasification-fuel cell systems

  20. Hydrogenation Properties of Mg-5 wt.% TiCr_10NbX (x=1,3,5) Composites by Mechanical Alloying Process

    Kim, Kyeong-Il; Hong, Tae-Whan

    2011-01-01

    Hydrogen and hydrogen energy have been recognized as clean energy sources and high energy carrier. Mg and Mg alloys are attractive hydrogen storage materials because of their lightweight and low cost materials with high hydrogen capacity (about 7.6 wt.%). However, the commercial applications of the Mg hydrides are currently hinder by its high absorption/desorption temperature, and very slow reaction kinetics. However, Ti and Ti based hydrogen storage alloys have been thought to be the third generation of alloys with a high hydrogen capacity, which makes it difficult to handle because of high reactivity. One of the most methods to develop kinetics was addition of transition metal. Therefore, Mg-Ti-Cr-Nb alloy was fabricated to add TiCrNb by hydrogen induced mechanical alloying. TiCrNb systems have included transition metals, low operating temperatures and hydrogen storage materials. As-received specimens were characterized using X-ray Diffraction analysis (XRD), Scanning Electron Microscopy (SEM) and Thermo Gravimetric analysis/Differential Scanning Calorimetry (TG/DSC). Mg-TiCr_10Nb systems were evaluated for hydrogen kinetics by Sievert’s type Pressure-Composition-Isotherm (PCI) equipment. The operating temperature range was 473, 523, 573 and 623 K.

  1. Influence of Filler Alloy Composition and Process Parameters on the Intermetallic Layer Thickness in Single-Sided Cold Metal Transfer Welding of Aluminum-Steel Blanks

    Silvayeh, Zahra; Vallant, Rudolf; Sommitsch, Christof; Götzinger, Bruno; Karner, Werner; Hartmann, Matthias

    2017-11-01

    Hybrid components made of aluminum alloys and high-strength steels are typically used in automotive lightweight applications. Dissimilar joining of these materials is quite challenging; however, it is mandatory in order to produce multimaterial car body structures. Since especially welding of tailored blanks is of utmost interest, single-sided Cold Metal Transfer butt welding of thin sheets of aluminum alloy EN AW 6014 T4 and galvanized dual-phase steel HCT 450 X + ZE 75/75 was experimentally investigated in this study. The influence of different filler alloy compositions and welding process parameters on the thickness of the intermetallic layer, which forms between the weld seam and the steel sheet, was studied. The microstructures of the weld seam and of the intermetallic layer were characterized using conventional optical light microscopy and scanning electron microscopy. The results reveal that increasing the heat input and decreasing the cooling intensity tend to increase the layer thickness. The silicon content of the filler alloy has the strongest influence on the thickness of the intermetallic layer, whereas the magnesium and scandium contents of the filler alloy influence the cracking tendency. The layer thickness is not uniform and shows spatial variations along the bonding interface. The thinnest intermetallic layer (mean thickness < 4 µm) is obtained using the silicon-rich filler Al-3Si-1Mn, but the layer is more than twice as thick when different low-silicon fillers are used.

  2. Flow and Fracture of Bulk Metallic Glass Alloys and their Composites

    Flores, K M; Suh, D; Howell, R; Asoka-Kumar, P; Dauskardt, R H

    2001-01-01

    The fracture and plastic deformation mechanisms of a Zr-Ti-Ni-Cu-Be bulk metallic glass and a composite utilizing a crystalline reinforcement phase are reviewed. The relationship between stress state, free volume and shear band formation are discussed. Positron annihilation techniques were used to confirm the predicted increase in free volume after plastic straining. Strain localization and failure were examined for a wide range of stress states. Finally, methods for toughening metallic glasses are considered. Significant increases in toughness are demonstrated for a composite bulk metallic glass containing a ductile second phase which stabilizes shear band formation and distributes plastic deformation

  3. Influence of the Sr and Mg Alloying Additions on the Bonding Between Matrix and Reinforcing Particles in the AlSi7Mg/SiC-Cg Hybrid Composite

    Dolata A. J.

    2016-06-01

    Full Text Available The aim of the work was to perform adequate selection of the phase composition of the composite designated for permanent - mould casting air compressor pistons. The hybrid composites based on AlSi7Mg matrix alloy reinforced with mixture of silicon carbide (SiC and glassy carbon (Cg particles were fabricated by the stir casting method. It has been shown that the proper selection of chemical composition of matrix alloy and its modification by used magnesium and strontium additions gives possibility to obtain both the advantageous casting properties of composite suspensions as well as good bonding between particles reinforcements and matrix.

  4. Study on the fabrication of Al matrix composites strengthened by combined in-situ alumina particle and in-situ alloying elements

    Huang Zanjun; Yang Bin; Cui Hua; Zhang Jishan

    2003-01-01

    A new idea to fabricate aluminum matrix composites strengthened by combined in-situ particle strengthening and in-situ alloying has been proposed. Following the concept of in-situ alloying and in-situ particle strengthening, aluminum matrix composites reinforced by Cu and α-Al 2 O 3 particulate (material I) and the same matrix reinforced by Cu, Si alloying elements and α-Al 2 O 3 particulate (material II) have been obtained. SEM observation, EDS and XRD analysis show that the alloy elements Cu and Si exist in the two materials, respectively. In-situ Al 2 O 3 particulates are generally spherical and their mean size is less than 0.5 μm. TEM observation shows that the in-situ α-Al 2 O 3 particulates have a good cohesion with the matrix. The reaction mechanism of the Al 2 O 3 particulate obtained by this method was studied. Thermodynamic considerations are given to the in-situ reactions and the distribution characteristic of in-situ the α-Al 2 O 3 particulate in the process of solidification is also discussed

  5. Microstructure formations in copper-silicon carbide composites during mechanical alloying in a planetary activator

    Kudashov, D.V.; Aksenov, A.A.; Portnoy, V.K.; Zolotorevskii, V.S. [Moscow State Inst. of Steel and Alloys, Moscow (Russian Federation). Dept. of Physical Metallurgy of Non-ferrous Metals; Klemm, V.; Martin, U.; Oettel, H. [Technical Univ., Freiberg (Germany). Inst. of Physical Metallurgy

    2000-12-01

    In the present paper the structure formation process of the powder metallurgical produced copper composite materials was studied. The volume part of the reinforcing SiC particles was varied from 5 to 25 wt.-%. It was discovered that while milling in a planetary activator first of all a ''puff- pastry'' structure appeared. There are important differences between this structure formation process and other known processes of milling. The homogeneous distribution of SiC particles was obtained after 60-100 minutes of treatment in ''Gefest11-3'' planetary activator. Phase composition of the powder and composite samples at the interface SiC/Cu (particles/matrix) was analysed after consolidation of the powder mixture and after the high temperature annealing. It was still determined that not only pure copper powder can be as a starting material for Cu-composites production used, but also the wastes of copper mechanical treatment, for instance, copper shaving. (orig.)

  6. Near surface composition of some alloys by X-ray photoelectron ...

    0.70Ni0.30) and BiSb (Bi0.80Sb0.20, Bi0.64Sb0.34, Bi0.55Sb0.45) are determined by X-ray photoelectron spectroscopy. The stoichiometries are determined and are compared with the bulk compositions. Possible sources of systematic errors ...

  7. Low temperature synthesis of Ru–Cu alloy nanoparticles with the compositions in the miscibility gap

    Martynova, S.A. [Nicolaev Institute of Inorganic Chemistry SB RAS, Novosibirsk 630090 (Russian Federation); Filatov, E.Yu., E-mail: decan@niic.nsc.ru [Nicolaev Institute of Inorganic Chemistry SB RAS, Novosibirsk 630090 (Russian Federation); Novosibirsk State University, Novosibirsk 630090 (Russian Federation); Korenev, S.V.; Kuratieva, N.V. [Nicolaev Institute of Inorganic Chemistry SB RAS, Novosibirsk 630090 (Russian Federation); Novosibirsk State University, Novosibirsk 630090 (Russian Federation); Sheludyakova, L.A. [Nicolaev Institute of Inorganic Chemistry SB RAS, Novosibirsk 630090 (Russian Federation); Plusnin, P.E.; Shubin, Yu.V. [Nicolaev Institute of Inorganic Chemistry SB RAS, Novosibirsk 630090 (Russian Federation); Novosibirsk State University, Novosibirsk 630090 (Russian Federation); Slavinskaya, E.M. [Boreskov Institute of Catalysis SB RAS, Novosibirsk 630090 (Russian Federation); Boronin, A.I. [Boreskov Institute of Catalysis SB RAS, Novosibirsk 630090 (Russian Federation); Novosibirsk State University, Novosibirsk 630090 (Russian Federation)

    2014-04-01

    A complex salt [Ru(NH{sub 3}){sub 5}Cl][Cu(C{sub 2}O{sub 4}){sub 2}H{sub 2}O]—the precursor of nanoalloys combining ruthenium and copper was prepared. It crystallizes in the monoclinic space group P2{sub 1}/n. Thermal properties of the prepared salt were examined in different atmospheres (helium, hydrogen, oxygen). Thermal decomposition of the precursor in inert atmosphere was thoroughly examined and the intermediate products were characterized. Experimental conditions for preparation of copper-rich (up to 12 at% of copper) metastable solid solution Cu{sub x}Ru{sub 1−x} (based on Ru structure) were optimized, what is in sharp contrast to the bimetallic miscibility gap known for the bulk counterparts in a wide composition range. Catalytic properties of copper–ruthenium oxide composite were tested in catalytic oxidation of CO. - Highlights: • We synthesized new precursor of CuRu metastable nanoalloys. • Thermal properties of the prepared salt were examined in different atmospheres. • Thermodestruction mechanism of precursor are studied. • Cu{sub 0.12}Ru{sub 0.88} nanoalloy with the compositions in the miscibility gap is obtained. • Catalytic conversion of CO on copper–ruthenium oxide composite were examined.

  8. Composition controlled spin polarization in Co{sub 1-x}Fe{sub x}S{sub 2} alloys

    Leighton, C [Department of Chemical Engineering and Materials Science, University of Minnesota (United States); Manno, M [Department of Chemical Engineering and Materials Science, University of Minnesota (United States); Cady, A [Advanced Photon Source, Argonne National Laboratory (United States); Freeland, J W [Advanced Photon Source, Argonne National Laboratory (United States); Wang, L [Department of Chemical Engineering and Materials Science, University of Minnesota (United States); Umemoto, K [Department of Chemical Engineering and Materials Science, University of Minnesota (United States); Wentzcovitch, R M [Department of Chemical Engineering and Materials Science, University of Minnesota (United States); Chen, T Y [Department of Physics and Astronomy, Johns Hopkins University (United States); Chien, C L [Department of Physics and Astronomy, Johns Hopkins University (United States); Kuhns, P L [National High Magnetic Field Laboratory, Florida State University (United States); Hoch, M J R [National High Magnetic Field Laboratory, Florida State University (United States); Reyes, A P [National High Magnetic Field Laboratory, Florida State University (United States); Moulton, W G [National High Magnetic Field Laboratory, Florida State University (United States); Dahlberg, E D [School of Physics and Astronomy, University of Minnesota (United States); Checkelsky, J [Physics Department, Harvey Mudd College (United States); Eckert, J [Physics Department, Harvey Mudd College (United States)

    2007-08-08

    The transition metal (TM) chalcogenides of the form TMX{sub 2} (X = S or Se) have been studied for decades due to their interesting electronic and magnetic properties such as metamagnetism and metal-insulator transitions. In particular, the Co{sub 1-x}Fe{sub x}S{sub 2} alloys were the subject of investigation in the 1970s due to general interest in itinerant ferromagnetism. In recent years (2000-present) it has been shown, both by electronic structure calculations and detailed experimental investigations, that Co{sub 1-x}Fe{sub x}S{sub 2} is a model system for the investigation of highly spin polarized ferromagnetism. The radically different electronic properties of the two endpoint compounds (CoS{sub 2} is a narrow bandwidth ferromagnetic metal, while FeS{sub 2} is a diamagnetic semiconductor), in a system forming a substitutional solid solution allows for composition control of the Fermi level relative to the spin split bands, and therefore composition-controlled conduction electron spin polarization. In essence, the recent work has shown that the concept of 'band engineering' can be applied to half-metallic ferromagnets and that high spin polarization can be deliberately engineered. Experiments reveal tunability in both sign and magnitude of the spin polarization at the Fermi level, with maximum values obtained to date of 85% at low temperatures. In this paper we review the properties of Co{sub 1-x}Fe{sub x}S{sub 2} alloys, with an emphasis on properties of relevance to half-metallicity. Crystal structure, electronic structure, synthesis, magnetic properties, transport properties, direct probes of the spin polarization, and measurements of the total density of states at the Fermi level are all discussed. We conclude with a discussion of the factors that influence, or even limit, the spin polarization, along with a discussion of opportunities and problems for future investigation, particularly with regard to fundamental studies of spintronic devices.

  9. Laser cladding Co-based alloy/SiCp composite coatings on IF steel

    Li Mingxi; He Yizhu; Sun Guoxiong

    2004-01-01

    Hardfacing coatings, made of Co-Cr-W-Ni-Si alloy + 20% SiCp, deposited by laser cladding on IF steel is introduced. Cross-section of such coatings has been examined to reveal their microstructure using optical microscope, scanning electron microscope (SEM) and X-ray diffractometer (XRD). MM-200 type wear tester is used to examine wear resistance of the coatings. The results showed that SiCp is dissolved completely during laser cladding process under this conditions, the primary phase γ-Co dendrite and Si 2 W, CoWSi, Cr 3 Si, CoSi 2 formed by C, Si reacting with other elements existed in the coatings. There existed some crystallization morphologies in different regions, such as planar (at the interface), followed cellular and dendrite crystallization from interface to the surface. The direction of solidification changes from one direction perpendicular to interface to multi-directions at the central and upper regions of the clad. The results also showed that the wear resistance of the clad improved by adding SiCp

  10. Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles

    Ezatpour, H.R.; Torabi Parizi, M.; Sajjadi, S.A.; Ebrahimi, G.R.; Chaichi, A.

    2016-01-01

    Aluminum metal-matrix nanocomposites (AMMNCs) fabricated by conventional stir-casting process usually show high porosity and poor distribution of nanoparticles within the matrix. In the current study, for the improvement of nanoparticles distribution in the aluminum matrix and enhancement of the mechanical properties, a mixture of Al/nano-Al 2 O 3 powders were injected by pure argon gas into the molten 7075 aluminum alloy and this mixture was extruded at high temperature. Mechanical behavior of the final product was investigated by tensile and compression tests, hardness measurements, Scanning Electron Microscopy (SEM), High Resolution Transmission Electron Microscopy (HRTEM) and Optical Microscopy. This nanocomposite exhibited some superior properties such as a fine grain microstructure and a reasonable uniform distribution of nanoparticles in the matrix. Mechanical experiments results confirmed that the addition of Al 2 O 3 nanoparticles and the extrusion process effectively improved ultimate tensile strength, compression strength and hardness. In next step, we used a Preference Selection Index (PSI) materials selection method to select best combination of strength and workability of Al7075−Al 2 O 3 nanocomposites. By this method, extruded Al7075/0.4 and 0.8 wt % Al 2 O 3 has best combination of strength and workability. - Highlights: • Injection Al/Al 2 O 3 powder is benefit way for improving nanoparticles distribution. • Nanocomposites present superior mechanical properties. • Extrusion process improved significantly mechanical properties of nanocomposites. • Preference Selection Index is a simple and benefit method in material selection.

  11. Tribaloy intermetallic alloy compositions: new materials or additives for wear resistant applications

    Cameron, C.B.; Hoffman, R.A.; Poskitt, R.W.

    1975-01-01

    Properties and uses of TRIBALOY alloys in powder metallurgy fabrication are discussed. Powders of TRIBALOY can be blended with essentially any powder processed by powder metallurgy. Green strength of the blended powder parts is reduced as the amount of TRIBALOY is increased. The concentration of TRIBALOY, however, is usually 15 to 20 volume percent, a compromise between green strength and effectiveness as a wear resistant part. Blended powders are sintered at the temperature normally used for the base metal with special consideration given to a low dew point in the atmosphere. The sintered parts can be coined, carburized, machined, or impregnated in any of the well-known ways. TRIBALOY as a powder blending agent has extended the useful life of P/M parts by factors of 5 and more. A variety of industries are presently using P/M parts at higher temperatures, heavier loads, in poorer or non-lubricated conditions or at higher speeds because of the addition of TRIBALOY. More important, however, is that TRIBALOY can be incorporated in parts to be made by powder metallurgy which until now had not been feasible. The overall effect has been considerable savings for the customer by switching to the powder metal method of manufacturing and increased activity for the fabricator

  12. PHASE CONSTITUENTS AND MICROSTRUCTURE OF Ti3Al/Fe3Al + TiN/TiB2 COMPOSITE COATING ON TITANIUM ALLOY

    JIANING LI; CHUANZHONG CHEN; CUIFANG ZHANG

    2011-01-01

    Laser cladding of the Fe3Al + B4C/TiN + Al2O3 pre-placed powders on the Ti-6Al-4V alloy can form the Ti3Al/Fe3Al + TiN/TiB2 composite coating, which improved the wear resistance of the Ti-6Al-4V alloy surface. In this study, the Ti3Al/Fe3Al + TiN/TiB2 composite coating has been researched by means of X-ray diffraction and scanning electron microscope. It was found that during the laser cladding process, Al2O3 can react with TiB2, leading to the formations of Ti3Al and B. This principle can be...

  13. Functional multi-walled carbon nanotube/polysiloxane composite films as supports of PtNi alloy nanoparticles for methanol electro-oxidation

    Wang Zhicai; Ma Zhengming; Li Hulin

    2008-01-01

    We demonstrate the use of molecular monolayers to enhance the nucleation of electrocatalytically active PtNi alloy nanoparticles onto the multi-walled carbon nanotubes (MWCNTs). After the siloxane was polymerized on the nanotube surfaces, the carbon nanotubes were embedded within the polysiloxane shell with a hydrophilic amino group situated outside. Subsequent deposition of PtNi nanoparticles led to high density of 3-10 nm diameter PtNi alloy nanoparticles uniformly deposited along the length of the carbon nanotubes. The presence of MWCNTs and PtNi in the composite films was confirmed by transmission electron microscopy (TEM), X-ray diffraction (XRD) and energy dispersion X-ray spectra analysis (EDS). The electrocatalytic activity of the PtNi-modified MWCNT/polysiloxane (PtNi/Si-MWCNT) composite electrode for electro-oxidation of methanol was investigated by cyclic voltammetry (CV), and excellent electrocatalytic activity can be observed

  14. Influence of Chemical Composition on Rupture Properties at 1200 Degrees F. of Forged Chromium-Cobalt-Nickel-Iron Base Alloys in Solution-Treated and Aged Condition

    Reynolds, E E; Freeman, J W; White, A E

    1951-01-01

    The influence of systematic variations of chemical composition on rupture properties at 1200 degrees F. was determined for 62 modifications of a basic alloy containing 20 percent chromium, 20 percent nickel, 20 percent cobalt, 3 percent molybdenum, 2 percent tungsten, 1 percent columbium, 0.15 percent carbon, 1.7 percent manganese, 0.5 percent silicon, 0.12 percent nitrogen and the balance iron. These modifications included individual variations of each of 10 elements present and simultaneous variations of molybdenum, tungsten, and columbium. Laboratory induction furnace heats were hot-forged to round bar stock, solution-treated at 2200 degrees F., and aged at 1400 degrees F. The melting and fabrication conditions were carefully controlled in order to minimize all variable effects on properties except chemical composition. Information is presented which indicates that melting and hot-working conditions play an important role in high-temperature properties of alloys of the type investigated.

  15. Effect of composition and heat treatment on the phase formation of mechanically alloyed Cr-B and Mo-B powders

    Wu, H M; Hu, C J; Pai, K Y

    2009-01-01

    Blended elemental Cr-B and Mo-B powders in atomic ratio of 67:33, 50:50, and 20:80 were subjected to mechanical alloying up to 60 h and subsequent heat treatment to investigate effect of composition and heat treatment on the phase formation of Cr-B and Mo-B powders. It was studied by X-ray diffraction and differential thermal analysis. Mechanical alloying these powder mixtures for 60 h leads essentially to a amorphous structure except for the Mo 20 B 80 powder, which creates a partially amorphous MoB 4 structure. Annealing at lower temperatures relieves the strains cumulative in the milled powders and creates no new phase. The structures obtained after annealing the milled powders at higher temperature vary and depend on the overall composition of the powder mixtures. Annealing the milled Mo-B powders having greater Mo content ends up with a dissociation reaction at higher temperature.

  16. Nano-composite of PtRu alloy electrocatalyst and electronically conducting polymer for use as the anode in a direct methanol fuel cell

    Jongho Choi; Kyungwon Park; Hyekyung Lee; Youngmin Kim; Jaesuk Lee; Yungeun Sung [Kwangju Inst. of Science and Technology, Dept. of Materials Science and Engineering, Gwangju (Korea)

    2003-08-15

    Nano-composites comprised of PtRu alloy nanoparticles and an electronically conducting polymer for the anode electrode in direct methanol fuel cell (DMFC) were prepared. Two conducting polymers of poly(N-vinyl carbazole) and poly(9-(4-vinyl-phenyl)carbazole) were used for the nano-composite electrodes. Structural analyses were carried out using Fourier transform nuclear magnetic resonance spectroscopy, AC impedance spectroscopy, X-ray diffraction (XRD), and transmission electron microscopy (TEM). Electrocatalytic activities were investigated by voltammetry and chronoamperometry in a 2 M CH{sub 3}OH/{sub 0.5} M H{sub 2}SO{sub 4} solution and the data compared with a carbon-supported PtRu electrode. XRD patterns indicated good alloy formation and nano-composite formation was confirmed by TEM. Electrochemical measurements and DMFC unit-cell tests indicate that the nano-composites could be useful in a DMFC, but its performance would be slightly lower than that of a carbon-supported electrode. The interfacial property between the PtRu-polymer nano-composite anode and the polymer electrolyte was good, as evidenced by scanning electron microscopy. For better performance in a DMFC, a higher electric conductivity of the polymer and a lower catalyst loss are needed in nano-composite electrodes. (Author)

  17. High-Throughput Screening Across Quaternary Alloy Composition Space: Oxidation of (AlxFeyNi1-x-y)∼0.8Cr∼0.2.

    Payne, Matthew A; Miller, James B; Gellman, Andrew J

    2016-09-12

    Composition spread alloy films (CSAFs) are commonly used as libraries for high-throughput screening of composition-property relationships in multicomponent materials science. Because lateral gradients afford two degrees of freedom, an n-component CSAF can, in principle, contain any composition range falling on a continuous two-dimensional surface through an (n - 1)-dimensional composition space. However, depending on the complexity of the CSAF gradients, characterizing and graphically representing this composition range may not be straightforward when n ≥ 4. The standard approach for combinatorial studies performed using quaternary or higher-order CSAFs has been to use fixed stoichiometric ratios of one or more components to force the composition range to fall on some well-defined plane in the composition space. In this work, we explore the synthesis of quaternary Al-Fe-Ni-Cr CSAFs with a rotatable shadow mask CSAF deposition tool, in which none of the component ratios are fixed. On the basis of the unique gradient geometry produced by the tool, we show that the continuous quaternary composition range of the CSAF can be rigorously represented using a set of two-dimensional "pseudoternary" composition diagrams. We then perform a case study of (AlxFeyNi1-x-y)∼0.8Cr∼0.2 oxidation in dry air at 427 °C to demonstrate how such CSAFs can be used to screen an alloy property across a continuous two-dimensional subspace of a quaternary composition space. We identify a continuous boundary through the (AlxFeyNi1-x-y)∼0.8Cr∼0.2 subspace at which the oxygen uptake into the CSAF between 1 and 16 h oxidation time increases abruptly with decreasing Al content. The results are compared to a previous study of the oxidation of AlxFeyNi1-x-y CSAFs in dry air at 427 °C.

  18. Low temperature synthesis of Ru-Cu alloy nanoparticles with the compositions in the miscibility gap

    Martynova, S. A.; Filatov, E. Yu.; Korenev, S. V.; Kuratieva, N. V.; Sheludyakova, L. A.; Plusnin, P. E.; Shubin, Yu. V.; Slavinskaya, E. M.; Boronin, A. I.

    2014-04-01

    A complex salt [Ru(NH3)5Cl][Cu(C2O4)2H2O]-the precursor of nanoalloys combining ruthenium and copper was prepared. It crystallizes in the monoclinic space group P21/n. Thermal properties of the prepared salt were examined in different atmospheres (helium, hydrogen, oxygen). Thermal decomposition of the precursor in inert atmosphere was thoroughly examined and the intermediate products were characterized. Experimental conditions for preparation of copper-rich (up to 12 at% of copper) metastable solid solution CuxRu1-x (based on Ru structure) were optimized, what is in sharp contrast to the bimetallic miscibility gap known for the bulk counterparts in a wide composition range. Catalytic properties of copper-ruthenium oxide composite were tested in catalytic oxidation of CO.

  19. Reactive Spark Plasma Sintering (SPS) of Nitride Reinforced Titanium Alloy Composites (Postprint)

    2014-08-15

    other industrial applications [21–25]. Titanium is widely used in the medical field to replace heart valves , joints, and bones for dental prosthetics due...their wear and fatigue resistance, hard coatings for dental implants and dental surgery tools, tribological orthopedic devices, gears, valves , pumps...their inherent brittleness and inferior fracture toughness [6,10–13]. In contrast, metal matrix composites (MMCs) reinforced with hard precipitates

  20. TiC growth in C fiber/Ti alloy composites during liquid infiltration

    Warrier, S. G.; Lin, R. Y.

    1993-01-01

    A cylindrical model is developed for predicting the reaction zone thickness of carbon fiber-reinforced Ti-matrix composites, and good agreement is obtained between its predicted values and experimental results. The reaction-rate constant for TiC formation is estimated to be 1.5 x 10 exp -9 sq cm/sec. The model is extended to evaluate the relationship between C-coating thicknesses on SiC fibers and processing times.

  1. Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles

    Ezatpour, H.R., E-mail: H.R.Ezatpour@gmail.com [Faculty of Engineering, Sabzevar University of New Technology, Sabzevar (Iran, Islamic Republic of); Torabi Parizi, M. [Dept. of Materials Science and Metallurgical Engineering, Engineering Faculty, Semnan University of Semnan, Semnan (Iran, Islamic Republic of); Sajjadi, S.A. [Dept. of Materials Science and Metallurgical Engineering, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Ebrahimi, G.R. [Department of Materials and Polymer Engineering, Hakim Sabzevari University, Sabzevar (Iran, Islamic Republic of); Chaichi, A. [Dept. of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2016-08-01

    Aluminum metal-matrix nanocomposites (AMMNCs) fabricated by conventional stir-casting process usually show high porosity and poor distribution of nanoparticles within the matrix. In the current study, for the improvement of nanoparticles distribution in the aluminum matrix and enhancement of the mechanical properties, a mixture of Al/nano-Al{sub 2}O{sub 3} powders were injected by pure argon gas into the molten 7075 aluminum alloy and this mixture was extruded at high temperature. Mechanical behavior of the final product was investigated by tensile and compression tests, hardness measurements, Scanning Electron Microscopy (SEM), High Resolution Transmission Electron Microscopy (HRTEM) and Optical Microscopy. This nanocomposite exhibited some superior properties such as a fine grain microstructure and a reasonable uniform distribution of nanoparticles in the matrix. Mechanical experiments results confirmed that the addition of Al{sub 2}O{sub 3} nanoparticles and the extrusion process effectively improved ultimate tensile strength, compression strength and hardness. In next step, we used a Preference Selection Index (PSI) materials selection method to select best combination of strength and workability of Al7075−Al{sub 2}O{sub 3} nanocomposites. By this method, extruded Al7075/0.4 and 0.8 wt % Al{sub 2}O{sub 3} has best combination of strength and workability. - Highlights: • Injection Al/Al{sub 2}O{sub 3} powder is benefit way for improving nanoparticles distribution. • Nanocomposites present superior mechanical properties. • Extrusion process improved significantly mechanical properties of nanocomposites. • Preference Selection Index is a simple and benefit method in material selection.

  2. Microstructure characteristics and properties of in-situ formed TiC/Ni based alloy composite coating by laser cladding

    Yang, Sen; Liu, Wenjin; Zhong, Minlin

    2003-03-01

    Different weight ratio of nickel based alloy, titanium and graphite powders were mixed and then laser cladded onto carbon steel substrate to produce a surface metal matrix composite layer. The experimental results showed that the coating was uniform, continuous and free of cracks. An excellent bonding between the coating and the carbon steel substrate was ensured by the strong metallurgical interface. The microstructures of the coating were mainly composed of γ-Ni dendrite, M23C6, a small amount of CrB, and dispersed TiC particles, and the in-situ generated TiCp/matrix interfaces were clean and free from deleterious surface reaction. The morphologies of TiC particles changed from the global, cluster to flower-like shape, the volume fraction of TiCp and the microhardness gradually increased from the bottom to the top of the coating layer, and the maximum microhardness of the coating was about HV0.2850, 3 times larger than that of steel substrate. The volume fraction of TiC particles increased with increasing of volume fraction of Ti and C too.

  3. Material composition and nuclear data libraries' influence on nickel-chromium alloys activation evaluation: a comparison with decay heat experiments

    Cepraga, D G

    2000-01-01

    The paper presents the activation analyses on Inconel-600 nickel-chromium alloy. Three activation data libraries, namely the EAF-4.1, the EAF-97 and the FENDL/A-2, and the FENDL/D-2 decay data library, have been used to perform the calculation with the European activation code ANITA-4/M. The neutron flux distribution into the material samples was provided by JAERI as results of 3D Monte-Carlo MCNP transport code experiment simulation. A comparison with integral decay heat measurement performed at the Fusion Neutronics Source (FNS), JAERI, Tokai, Japan, is used to validate the computational approach. The calculation results are given and discussed. The impact of the material composition, including impurities, on the decay heat of samples irradiated in fusion-like neutron spectra is assessed and discussed. The discrepancies calculations-experiments are within the experimental errors, that is between 6% and 10%, except for the short cooling times (less than 40 min after the end of irradiation). To improve calcul...

  4. High strength alloys

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  5. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  6. Al-Cu-Li and Al-Mg-Li alloys: Phase composition, texture, and anisotropy of mechanical properties (Review)

    Betsofen, S. Ya.; Antipov, V. V.; Knyazev, M. I.

    2016-04-01

    The results of studying the phase transformations, the texture formation, and the anisotropy of the mechanical properties in Al-Cu-Li and Al-Mg-Li alloys are generalized. A technique and equations are developed to calculate the amounts of the S1 (Al2MgLi), T1 (Al2CuLi), and δ' (Al3Li) phases. The fraction of the δ' phase in Al-Cu-Li alloys is shown to be significantly higher than in Al-Mg-Li alloys. Therefore, the role of the T1 phase in the hardening of Al-Cu-Li alloys is thought to be overestimated, especially in alloys with more than 1.5% Li. A new model is proposed to describe the hardening of Al-Cu-Li alloys upon aging, and the results obtained with this model agree well with the experimental data. A texture, which is analogous to that in aluminum alloys, is shown to form in sheets semiproducts made of Al-Cu-Li and Al-Mg-Li alloys. The more pronounced anisotropy of the properties of lithium-containing aluminum alloys is caused by a significant fraction of the ordered coherent δ' phase, the deformation mechanism in which differs radically from that in the solid solution.

  7. Influence of Heat Treatment and Composition Variations on Microstructure, Hardness, and Wear Resistance of C 18000 Copper Alloy

    Osorio-Galicia, Ramon; Gomez-Garcia, Carlos; Alcantara, Miguel Angel; Herrera-Vazquez, Andres

    2012-01-01

    The hardness and wear behavior properties of two C 18000 copper alloys with variations in Ni, Si, and Cr concentrations, both within the range of C18000 chemical analysis standard, were studied after the alloy samples had been prepared by melting and casting in sand molds and then heat-treated in solution using two-stage aging for different heating time periods. The results obtained from sample sets of the aforementioned two alloys, C 0 and C 1 , show that the alloy C 1 , with slightly higher...

  8. Structural and magnetic characteristics of PVA/CoFe{sub 2}O{sub 4} nano-composites prepared via mechanical alloying method

    Rashidi, S.; Ataie, A., E-mail: aataie@ut.ac.ir

    2016-08-15

    Highlights: • Single phase CoFe{sub 2}O{sub 4} nano-particles synthesized in one step by mechanical alloying. • PVA/CoFe{sub 2}O{sub 4} magnetic nano-composites were fabricated via mechanical milling. • FTIR confirmed the interaction between PVA and magnetic CoFe{sub 2}O{sub 4} particles. • Increasing in milling time and PVA amount led to well dispersion of CoFe{sub 2}O{sub 4}. - Abstract: In this research, polyvinyl alcohol/cobalt ferrite nano-composites were successfully synthesized employing a two-step procedure: the spherical single-phase cobalt ferrite of 20 ± 4 nm mean particle size was synthesized via mechanical alloying method and then embedded into polymer matrix by intensive milling. The results revealed that increase in polyvinyl alcohol content and milling time causes cobalt ferrite particles disperse more homogeneously in polymer matrix, while the mean particle size and shape of cobalt ferrite have not been significantly affected. Transmission electron microscope images indicated that polyvinyl alcohol chains have surrounded the cobalt ferrite nano-particles; also, the interaction between polymer and cobalt ferrite particles in nano-composite samples was confirmed. Magnetic properties evaluation showed that saturation magnetization, coercivity and anisotropy constant values decreased in nano-composite samples compared to pure cobalt ferrite. However, the coercivity values of related nano-composite samples enhanced by increasing PVA amount due to domain wall mechanism.

  9. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible. Copyright © 2015 Elsevier B.V. All rights reserved.

  10. Development of an Extrusion Process to Ameliorate the Tribological Properties of Heat Treated Al Mg Si (Cu System Alloys Matrix Composites in Consolidated State

    M.O. Shabani

    2012-09-01

    Full Text Available The developments of AA6061 aluminum matrix composites are of great interest in industrial applications for lighter materials with high specific strength, stiffness and wear resistance. In this article, the dry wear behavior of AA6061 matrix composites was investigated under different sliding speeds and applied loads. It is observed that the composites exhibit higher friction coefficients and greater wear resistances than the Al alloy against the steel disc surface. Low-speed wear rates are associated with abrasive wear,indicating the dominant wear mechanism, though minor, delamination wear may be produced. Abrasive wear associates with the formation of deep scratches on the worn surface in the sliding direction. For a given load and sliding velocity the extent of iron transfer is highest in case of 15 % SiC reinforced Al6061 composite among all the material studied.

  11. Morphology variation, composition alteration and microstructure changes in ion-irradiated 1060 aluminum alloy

    Wan, Hao; Si, Naichao; Wang, Quan; Zhao, Zhenjiang

    2018-02-01

    Morphology variation, composition alteration and microstructure changes in 1060 aluminum irradiated with 50 keV helium ions were characterized by field emission scanning electron microscopy (FESEM) equipped with x-ray elemental scanning, 3D measuring laser microscope and transmission electron microscope (TEM). The results show that, helium ions irradiation induced surface damage and Si-rich aggregates in the surfaces of irradiated samples. Increasing the dose of irradiation, more damages and Si-rich aggregates would be produced. Besides, defects such as dislocations, dislocation loops and dislocation walls were the primary defects in the ion implanted layer. The forming of surface damages were related with preferentially sputtering of Al component. While irradiation-enhanced diffusion and irradiation-induced segregation resulted in the aggregation of impurity atoms. And the aggregation ability of impurity atoms were discussed based on the atomic radius, displacement energy, lattice binding energy and surface binding energy.

  12. Phase Composition of a CrMo0.5NbTa0.5TiZr High Entropy Alloy: Comparison of Experimental and Simulated Data

    Fan Zhang

    2013-09-01

    Full Text Available Microstructure and phase composition of a CrMo0.5NbTa0.5TiZr high entropy alloy were studied in the as-solidified and heat treated conditions. In the as-solidified condition, the alloy consisted of two disordered BCC phases and an ordered cubic Laves phase. The BCC1 phase solidified in the form of dendrites enriched with Mo, Ta and Nb, and its volume fraction was 42%. The BCC2 and Laves phases solidified by the eutectic-type reaction, and their volume fractions were 27% and 31%, respectively. The BCC2 phase was enriched with Ti and Zr and the Laves phase was heavily enriched with Cr. After hot isostatic pressing at 1450 °C for 3 h, the BCC1 dendrites coagulated into round-shaped particles and their volume fraction increased to 67%. The volume fractions of the BCC2 and Laves phases decreased to 16% and 17%, respectively. After subsequent annealing at 1000 °C for 100 h, submicron-sized Laves particles precipitated inside the BCC1 phase, and the alloy consisted of 52% BCC1, 16% BCC2 and 32% Laves phases. Solidification and phase equilibrium simulations were conducted for the CrMo0.5NbTa0.5TiZr alloy using a thermodynamic database developed by CompuTherm LLC. Some discrepancies were found between the calculated and experimental results and the reasons for these discrepancies were discussed.

  13. The n-MAO/EPD bio-ceramic composite coating fabricated on ZK60 magnesium alloy using combined micro-arc oxidation with electrophoretic deposition

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2014-12-15

    Highlights: • Adding CeO{sub 2}/ZrO{sub 2} nano-particles to modify the properties of n-MAO coating. • A bio-ceramic n-MAO/EPD composite coating was prepared by two-step methods. • The n-MAO/EPD composite coating with HA has a favorable anti-corrosion effect. - Abstract: A bio-ceramic composite coating was fabricated on ZK60 magnesium (Mg) alloy using combined micro-arc oxidation (MAO) with electrophoretic deposition (EPD) technique. The MAO coating as the basal layer was produced in alkaline electrolyte with (n-MAO coating) and without (MAO coating) the addition of CeO{sub 2} and ZrO{sub 2} nano-particles, respectively. A hydroxyapatite (HA) coating as the covering layer was deposited on the n-MAO coating to improve the biological properties of the coating (n-MAO/EPD composite coating). The morphology and phase composition of three treated coatings were investigated by scanning electron microscope (SEM) and X-ray diffraction (XRD). The corrosion resistance of these coatings was evaluated with potentiodynamic polarization tests and immersion tests in simulated body fluid (SBF) at 36.5 ± 0.5 °C. The XRD spectra showed that the CeO{sub 2} and ZrO{sub 2} peaks can be collected in the n-MAO coating, and HA particles exists in the n-MAO/EPD composite coating. The results of corrosion tests indicated that the n-MAO/EPD composite coating owned increased bioactivity and long-term protective ability compared with the MAO coating and the n-MAO coating. Thus Mg alloy coated with the n-MAO/EPD composite coating should be more suited as biodegradable bone implants.

  14. Effect of PFM Firing Cycles on the Mechanical Properties, Phase Composition, and Microstructure of Nickel-Chromium Alloy.

    Anwar, Mohd; Tripathi, Arvind; Kar, Sushil Kumar; Sekhar, K Chandra

    2015-12-01

    The purpose of this study was to compare the mechanical properties of beryllium-free nickel-chromium (Ni-Cr) dental casting alloy before and after each porcelain firing cycle (once fired, twice fired, and thrice fired) and to relate these properties to the microstructural changes and changes in X-ray diffraction patterns of Ni-Cr alloy that occur after each porcelain firing cycle. Forty tensile bar specimens and 20 disc-shaped specimens of Ni-Cr alloy were prepared. These specimens were divided into four groups. The first group was not heat treated and tested in the as-cast condition, thus serving as control group. The second, third, and fourth groups were fired once, twice, and thrice, respectively. Tensile bar specimens were loaded to failure in tension using a universal testing machine. Values of ultimate tensile strength, 0.1% yield strength, and percentage elongations were determined. Microstructural study and hardness testing were done using an optical microscope and digital Vickers hardness tester, respectively, on disc-shaped specimens. Disc-shaped specimens were again used to obtain the X-ray diffraction patterns by using diffractometer Bruker D8 focus. Statistical comparisons of the mechanical properties and hardness of the alloy were made with ANOVA. Intergroup comparisons of the data in the as-cast and fired specimens were analyzed by applying Tukey's HSD multiple comparison tests. Before porcelain firing, the alloy exhibited higher ultimate tensile strength (548 MPa), 0.1% yield strength (327 MPa), hardness (192 HV), and lower elongation values (18%). After each firing cycle, there was a significant (p alloy. The microstructure of the control group specimen exhibited heterogeneous microstructure, and after each firing, microstructure of the alloy was gradually homogenized by formation of grain boundaries at the interdendritic interfaces. X-ray diffraction pattern shows that the alloy exhibited four strong diffraction peaks within the range of 2θ = 40

  15. Phase Constituents and Microstructure of Ti3Al/Fe3Al + TiN/TiB2 Composite Coating on Titanium Alloy

    Li, Jianing; Chen, Chuanzhong; Zhang, Cuifang

    Laser cladding of the Fe3Al + B4C/TiN + Al2O3 pre-placed powders on the Ti-6Al-4V alloy can form the Ti3Al/Fe3Al + TiN/TiB2 composite coating, which improved the wear resistance of the Ti-6Al-4V alloy surface. In this study, the Ti3Al/Fe3Al + TiN/TiB2 composite coating has been researched by means of X-ray diffraction and scanning electron microscope. It was found that during the laser cladding process, Al2O3 can react with TiB2, leading to the formations of Ti3Al and B. This principle can be used to improve the Fe3Al + B4C/TiN laser-cladded coating on the Ti-6Al-4V alloy. Furthermore, during the cladding process, C consumed the oxygen in Fe3Al + B4C /TiN + Al2O3 molten pool, which retarded the productions of the redundant metal oxides.

  16. Optimization of the composition and structure of heat-resistant casting aluminium alloys with additions of cerium, iron, nickel and zirconium

    Belov, N.A.; Lavrishchev, Yu.V.

    2000-01-01

    A study is made of the effect of composition and structure on mechanical properties of cast alloys of the Al-Ce-Ni-Fe-Zr system in which binary and ternary eutectics with participation of low alloyed aluminium solid solution and Al 4 Ce, Al 3 Ni and Al 9 FeNi phases are crystallized. It is found that microhardness of eutectics is heavily dependent on the volume fraction of aluminides and their dispersivity. It was shown that essential hardening of aluminium matrix can be achieved at the cost of zirconium additive in quantity of 0.6 % when using two-stage manufacturing operation. Experimental compositions of Al-10 % Ce-5% Ni-0.6 % Zr and Al-1.5 % Fe-1.5 % Ni-0.6 % Zr on the basis of ternary and binary eutectics respectively as billets essentially exceed industrial heat-resistant cast aluminium alloys AK12MMgN and AM5 as to a set of room and high-temperature mechanical properties and hot brittleness index [ru

  17. On the problem of whether mass or chemical bonding is more important to bombardment-induced compositional changes in alloys and oxides

    Kelly, R.

    1980-01-01

    The bombardment of alloys, oxides, and halides often leads to marked compositional changes at the surface, and these changes have been attributed to an interplay of mass-dependent effects, chemical bonding, electronic processes, and diffusion. We attempt here to answer the limited question of whether, considering only alloys and oxides, mass or bonding is normally more important. The relevant theory is reviewed and extended, with mass effects being shown to be associated most explicitly with recoil sputtering and bonding effects being shown to be associated with all three of cascade sputtering, thermal sputtering, and surface segregation. As far as experimental examples are concerned, mass correlations are found to be quite unsuccessful, whereas most observations can be understood rather well in terms of bonding. Nevertheless, there is a basic problem in that the cascade component of sputtering, normally judged to be predominant, should give significantly less compositional change than is observed. Thermal sputtering would lead to more significant changes, but there is a new problem that, at least with alloys, the absolute yields are probably rather small. A combination of surface segregation with sputtering would also lead to more significant changes, but it is unclear whether segregation is rapid enough to be important in room-temperature bombardments. (orig.)

  18. Investigation of the Self-Healing Behavior of Sn-Bi Metal Matrix Composite Reinforced with NiTi Shape Memory Alloy Strips Under Flexural Loading

    Poormir, Mohammad Amin; Khalili, Seyed Mohammad Reza; Eslami-Farsani, Reza

    2018-06-01

    Utilizing intelligent materials such as shape memory alloys as reinforcement in metal matrix composites is a novel method to mimic self-healing behavior. In this study, the bending behavior of a self-healing metal matrix composite made from Sn-13 wt.% Bi alloy as matrix and NiTi shape memory alloy (SMA) strips as reinforcement is investigated. Specimens were fabricated in different reinforcement vol.% (0.78, 1.55, 2.33) and in various pre-strains (0, 2, 6%) and were healed at three healing temperatures (170°C, 180°C, 190°C). Results showed that shape recovery was accomplished in all the specimens, but not all of them were able to withstand second loading after healing. Only specimens with 2.33 vol.% of SMA strips, 1.55 vol.% of SMA, and 6% pre-strain could endure bending force after healing, and they gained 35.31-51.83% of bending force self-healing efficiency.

  19. A technical study of alloy compositions of "brass" wind musical instruments (1651-1867) utilizing non-destructive X-ray fluorescence

    Bacon, Alice Louise

    This thesis represents a new interdisciplinary approach to the conservation, care and curatorial study of 'brass' wind musical instruments. It attempts to combine metallurgical, chronological and historical aspects for a selection of instruments. The research consists of the systematic study of seventy-seven musical instruments, by known makers, using standardised non-destructive energy dispersive x-ray fluorescence (XRF). Such compositional data are virtually non-existent for historical 'brass' instruments in Britain and what few technical data that do exist are sporadic in quantity and quality. The development of brass instruments is interwoven with the history of brass making, but because there are a limited number of appropriate examples such links can be difficult to identify. This thesis describes the development of brass production from the cementation process to the commercial production of zinc and modern brass. Its relationship to the musical instrument industry in Britain is linked with historical evidence. It will be shown that innovation and known historical metallurgical achievements are reflected in the compositional changes of the alloys used for musical instruments. This thesis focuses on specific named brass wind musical instrument makers. This thesis sets out to investigate the extent to which a single analytical technique such as non-destructive analysis utilising XRF could be useful in the curatorial and conservation care of musical instruments. The results of the analyses revealed new aspects to the use of metals for making musical instruments. They give new information on approximate alloy compositions and, in particular, the results have shown that in the seventeenth-century in England, a ternary alloy of copper/tin/zinc was used, and that it was, perhaps, only superseded by brass (copper/zinc alloy) in the eighteenth century. It has been possible to arrange the results into a chronology of alloys particularly reflecting the change from the

  20. Relationship of interaction of titanium aluminides with alloying elements as a basis for design of high-temperature alloys and composites

    Povarova, K.B.; Bannykh, O.A.; Antonova, A.V.

    2002-01-01

    One analyzed the available ternary phase diagrams of Ti-Al-AE where AE - alloying metal or metalloid. Nature of interaction of titanium aluminides, in particular, α 2 -Ti 3 Al, γ-TiAl and TiAl 3 with alloying elements (AE) in the uninvestigated systems was hypothesized with regard to the available binary and ternary phase diagrams and data on electron structure of AE. One determined that structure of Ti-Al-AE ternary phase diagrams, namely, position of domains of γ-TiAl and α 2 -Ti 3 Al base solid solutions, nature of substitution for AE positions in Ti or Al sublattices and position of (α 2 +γ)/γ domain boundary were governed by likeness or difference of electron structure of AE and of the substituted metal (Ti or Al) in titanium aluminide lattice and by value of dimension factor (difference of atomic radii of Al and Ti or Al). One analyzed promises offered by application of solid solution alloying and microalloying of aluminides by I-VIII group metals of the Periodic System [ru

  1. Processing map and hot working mechanisms in a P/M TiAl alloy composite with in situ carbide and silicide dispersions

    Rao, K.P.; Prasad, Y.V.R.K.

    2010-01-01

    Research highlights: Mechanical alloying of Ti and Al with small additions of Si and C was used to synthesize metastable phases, which were incorporated in Ti-Al matrices using powder metallurgy techniques. These metastable phases (or also called as precursors), at higher temperatures, transformed in situ into very fine hard reinforcements that develop coherent interface with the surrounding matrix. Typically, Ti5Si3 and TiC are the end products after the synthesis of composite. In this study, hot working behavior of such composites has been studied using the concepts of processing maps to identify the safe and best processing conditions that should be adopted while forming this composite. Also, kinetic analysis of hot deformation has been performed to identify the dominant deformation mechanism. The results are compared with that of base TiAl matrix. The powder metallurgy route offers the advantage of working the material at much lower temperatures compared to the traditional cast and forge route. - Abstract: A titanium aluminide alloy composite with in situ carbide and silicide dispersions has been synthesized by mixing 90% of matrix with elemental composition of 46Ti-46Al-4Nb-2Cr-2Mn and 10% precursor with composition 55Ti-27Al-12Si-6C prepared by mechanical alloying. The powder mixture was blended for 2 h followed by hot isostatic pressing (HIP) at 1150 deg. C for 4 h under a pressure of 150 MPa. In addition to TiAl alloy matrix, the microstructure of the HIP'ed billet showed a small volume fraction of Nb-rich intermetallic phase along with carbide and silicide dispersions formed in situ during HIP'ing. Cylindrical specimens from the HIP'ed billets were compressed at temperatures and strain rates in the ranges of 800-1050 deg. C and 0.0001-1 s -1 . The flow curves exhibited flow softening leading to a steady-state flow at strain rates lower than 0.01 s -1 while fracture occurred at higher strain rates. The processing map developed on the basis of flow stress at

  2. Vacuum brazing of aluminium metal matrix composite (55 vol.% SiC{sub p}/A356) using aluminium-based filler alloy

    Niu, Jitai, E-mail: niujitai@163.com [Harbin Institute of Technology (China); Zhengzhou University (China); Luo, Xiangwei; Tian, Hao [Zhengzhou University (China); Brnic, Josip [University of Rijka (Croatia)

    2012-11-20

    Highlights: Black-Right-Pointing-Pointer The proper filler metal has been developed, especially for contents of Mg and Si. Black-Right-Pointing-Pointer The pressure device has been designed for specimen in vacuum brazing process. Black-Right-Pointing-Pointer The accurate measurement method for shear strength of lap joint has been found. Black-Right-Pointing-Pointer The brazing temperature of 560 Degree-Sign C has been optimised. Black-Right-Pointing-Pointer The micro-mechanism has been discussed for SiC{sub p}/Al composites' brazing joint. - Abstract: Aluminium matrix composites with high volume fractions of SiC particles, as the reinforcements, are potentially suitable materials for electronic packaging. These composites, due to their poor weldability, however, have very limited applications. The microstructure and shear strengths of the bonds made in 55 vol.% SiC{sub p}/A356 composite, using an aluminium based filler alloy containing Cu, Si, Mg and Ni, were investigated in this paper. The brazing temperature had a clear effect on the bond integrity, and the samples brazed at 560 Degree-Sign C demonstrated good bonding between the filler alloy and the SiC particles. The maximum shear strength achieved in this work was 102 MPa.

  3. Corrosion behaviour of the AlSi6Cu4 alloy and cast AlSi6Cu4-graphite particles composite

    S. Holecek

    2009-04-01

    Full Text Available The corrosion behaviour of the AlSi6Cu4 alloy as a composite matrix and of composites with 8% vol. of graphite particles was investigated. The corrosion experiments were performed over a range of elevated temperatures and were carried out in sea water (3.5%NaCl solution. We have focused our attention to the determination of the mode of corrosion attack and to the determination of the rate ofcorrosion and other corrosion characteristics. Both as-cast and annealed matrix and composite specimens were tested, as well as the99.9% as-cast aluminium for comparison. Corrosion behaviour of the materials was assessed by the corrosion potential (Ec and bypotentiodynamic (polarization curves. As expected, composite is less corrosion resistant than the matrix alloy. In addition to pitting,a severe galvanic corrosion occurs as a result of galvanic couple aluminium/graphite formation. Corrosion potentials imply that examinedmaterials would be sufficiently resistant in non or slightly oxidizing solutions without dissolved oxygen. All studied materials corrode very slowly at potentials negative to corrosion potential, while at potentials positive to corrosion potential the corrosion rate goes up by 1 or 2 orders.

  4. Biofunctional composite coating architectures based on polycaprolactone and nanohydroxyapatite for controlled corrosion activity and enhanced biocompatibility of magnesium AZ31 alloy

    Zomorodian, A., E-mail: amir.zomorodian@ist.utl.pt [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Garcia, M.P. [Laboratory for Bone Metabolism and Regeneration, Faculty of Dental Medicine, University of Porto, Porto (Portugal); Moura e Silva, T. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); ISEL, Department of Mechanical Engineering, 1959-007 Lisboa (Portugal); Fernandes, J.C.S. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Fernandes, M.H. [Laboratory for Bone Metabolism and Regeneration, Faculty of Dental Medicine, University of Porto, Porto (Portugal); Montemor, M.F. [ICEMS-DEQ, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2015-03-01

    In this work a biofunctional composite coating architecture for controlled corrosion activity and enhanced cellular adhesion of AZ31 Mg alloys is proposed. The composite coating consists of a polycaprolactone (PCL) matrix modified with nanohydroxyapatite (HA) applied over a nanometric layer of polyetherimide (PEI). The protective properties of the coating were studied by electrochemical impedance spectroscopy (EIS), a non-disturbing technique, and the coating morphology was investigated by field emission scanning electron microscopy (FE-SEM). The results show that the composite coating protects the AZ31 substrate. The barrier properties of the coating can be optimized by changing the PCL concentration. The presence of nanohydroxyapatite particles influences the coating morphology and decreases the corrosion resistance. The biocompatibility was assessed by studying the response of osteoblastic cells on coated samples through resazurin assay, confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM). The results show that the polycaprolactone to hydroxyapatite ratio affects the cell behavior and that the presence of hydroxyapatite induces high osteoblastic differentiation. - Highlights: • A biofunctional coating architecture for bioresorbable AZ31 Mg alloys is proposed. • The composite coating provides corrosion protection of the bare material. • The coating enhances alkaline phosphatase activity of osteoblastic cells. • The presence of hydroxyapatite results in higher osteoblastic differentiation.

  5. Biofunctional composite coating architectures based on polycaprolactone and nanohydroxyapatite for controlled corrosion activity and enhanced biocompatibility of magnesium AZ31 alloy

    Zomorodian, A.; Garcia, M.P.; Moura e Silva, T.; Fernandes, J.C.S.; Fernandes, M.H.; Montemor, M.F.

    2015-01-01

    In this work a biofunctional composite coating architecture for controlled corrosion activity and enhanced cellular adhesion of AZ31 Mg alloys is proposed. The composite coating consists of a polycaprolactone (PCL) matrix modified with nanohydroxyapatite (HA) applied over a nanometric layer of polyetherimide (PEI). The protective properties of the coating were studied by electrochemical impedance spectroscopy (EIS), a non-disturbing technique, and the coating morphology was investigated by field emission scanning electron microscopy (FE-SEM). The results show that the composite coating protects the AZ31 substrate. The barrier properties of the coating can be optimized by changing the PCL concentration. The presence of nanohydroxyapatite particles influences the coating morphology and decreases the corrosion resistance. The biocompatibility was assessed by studying the response of osteoblastic cells on coated samples through resazurin assay, confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM). The results show that the polycaprolactone to hydroxyapatite ratio affects the cell behavior and that the presence of hydroxyapatite induces high osteoblastic differentiation. - Highlights: • A biofunctional coating architecture for bioresorbable AZ31 Mg alloys is proposed. • The composite coating provides corrosion protection of the bare material. • The coating enhances alkaline phosphatase activity of osteoblastic cells. • The presence of hydroxyapatite results in higher osteoblastic differentiation

  6. PLUTONIUM-ZIRCONIUM ALLOYS

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  7. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys; Influencia da composicao quimica na textura cristalografica de ligas Fe-Cr-Mo

    Moura, L.B.; Guimaraes, R.F. [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara, Fortaleza, CE (Brazil). Dept. da Industria; Abreu, H.F.G. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

    2010-07-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  8. Compositional dependence of the band-gap of Ge{sub 1−x−y}Si{sub x}Sn{sub y} alloys

    Wendav, Torsten, E-mail: wendav@physik.hu-berlin.de [AG Theoretische Optik & Photonik, Humboldt Universität zu Berlin, Newtonstr. 15, 12489 Berlin (Germany); Fischer, Inga A.; Oehme, Michael; Schulze, Jörg [Institut für Halbleitertechnik, Universität Stuttgart, Pfaffenwaldring 47, 70569 Stuttgart (Germany); Montanari, Michele; Zoellner, Marvin Hartwig; Klesse, Wolfgang [IHP, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); Capellini, Giovanni [IHP, Im Technologiepark 25, 15236 Frankfurt (Oder) (Germany); Dipartimento di Scienze, Università Roma Tre, Viale Marconi 446, 00146 Roma (Italy); Driesch, Nils von den; Buca, Dan [Peter Grünberg Institute 9 (PGI 9) and JARA-Fundamentals of Future Information Technologies, Forschungszentrum Jülich, 52428 Jülich (Germany); Busch, Kurt [AG Theoretische Optik & Photonik, Humboldt Universität zu Berlin, Newtonstr. 15, 12489 Berlin (Germany); Max-Born-Institut, Max-Born-Str. 2 A, 12489 Berlin (Germany)

    2016-06-13

    The group-IV semiconductor alloy Ge{sub 1−x−y}Si{sub x}Sn{sub y} has recently attracted great interest due to its prospective potential for use in optoelectronics, electronics, and photovoltaics. Here, we investigate molecular beam epitaxy grown Ge{sub 1−x−y}Si{sub x}Sn{sub y} alloys lattice-matched to Ge with large Si and Sn concentrations of up to 42% and 10%, respectively. The samples were characterized in detail by Rutherford backscattering/channeling spectroscopy for composition and crystal quality, x-ray diffraction for strain determination, and photoluminescence spectroscopy for the assessment of band-gap energies. Moreover, the experimentally extracted material parameters were used to determine the SiSn bowing and to make predictions about the optical transition energy.

  9. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  10. A study of the composition and microstructure of nanodispersed Cu-Ni alloys obtained by different routes from copper and nickel oxides

    Cangiano, Maria de los A; Ojeda, Manuel W., E-mail: mojeda@unsl.edu.ar; Carreras, Alejo C.; Gonzalez, Jorge A.; Ruiz, Maria del C

    2010-11-15

    Mixtures of CuO and NiO were prepared by two different techniques, and then the oxides were reduced with H{sub 2}. Method A involved the preparation of mechanical mixtures of CuO and NiO using different milling and pelletizing processes. Method B involved the chemical synthesis of the mixture of CuO and NiO. The route used to prepare the copper and nickel oxide mixture was found to have great influence on the characteristics of bimetallic Cu-Ni particles obtained. Observations performed using the X-ray diffraction (XRD) technique showed that although both methods led to the Cu-Ni solid solution, the diffractogram of the alloy obtained with method A revealed the presence of NiO together with the alloy. The temperature-programmed reduction (TPR) experiments indicated that the alloy is formed at lower temperatures when using method B. The scanning electron microscopy (SEM) studies revealed notable differences in the morphology and size distribution of the bimetallic particles synthesized by different routes. The results of the electron probe microanalysis (EPMA) studies evidenced the existence of a small amount of oxygen in both cases and demonstrated that the alloy synthesized using method B presented a homogeneous composition with a Cu-Ni ratio close to 1:1. On the contrary, the alloy obtained using method A was not homogeneous in all the volume of the solid. The homogeneity depended on the mechanical treatment undergone by the mixture of the oxides. - Research Highlights: {yields}Study of the properties of Cu-Ni alloys synthesized by two different routes. {yields}Mixtures of Cu and Ni oxides prepared by two techniques were reduced with H{sub 2}. {yields}Mixtures of oxides were obtained by a mechanical process and the citrate-gel route. {yields}The characterizations were carried out by TPR, XRD, SEM and EPMA. {yields}The route used to prepare oxide mixtures influences on the Cu-Ni alloy obtained.

  11. A study of the composition and microstructure of nanodispersed Cu-Ni alloys obtained by different routes from copper and nickel oxides

    Cangiano, Maria de los A; Ojeda, Manuel W.; Carreras, Alejo C.; Gonzalez, Jorge A.; Ruiz, Maria del C

    2010-01-01

    Mixtures of CuO and NiO were prepared by two different techniques, and then the oxides were reduced with H 2 . Method A involved the preparation of mechanical mixtures of CuO and NiO using different milling and pelletizing processes. Method B involved the chemical synthesis of the mixture of CuO and NiO. The route used to prepare the copper and nickel oxide mixture was found to have great influence on the characteristics of bimetallic Cu-Ni particles obtained. Observations performed using the X-ray diffraction (XRD) technique showed that although both methods led to the Cu-Ni solid solution, the diffractogram of the alloy obtained with method A revealed the presence of NiO together with the alloy. The temperature-programmed reduction (TPR) experiments indicated that the alloy is formed at lower temperatures when using method B. The scanning electron microscopy (SEM) studies revealed notable differences in the morphology and size distribution of the bimetallic particles synthesized by different routes. The results of the electron probe microanalysis (EPMA) studies evidenced the existence of a small amount of oxygen in both cases and demonstrated that the alloy synthesized using method B presented a homogeneous composition with a Cu-Ni ratio close to 1:1. On the contrary, the alloy obtained using method A was not homogeneous in all the volume of the solid. The homogeneity depended on the mechanical treatment undergone by the mixture of the oxides. - Research Highlights: →Study of the properties of Cu-Ni alloys synthesized by two different routes. →Mixtures of Cu and Ni oxides prepared by two techniques were reduced with H 2 . →Mixtures of oxides were obtained by a mechanical process and the citrate-gel route. →The characterizations were carried out by TPR, XRD, SEM and EPMA. →The route used to prepare oxide mixtures influences on the Cu-Ni alloy obtained.

  12. Effect of particle size on the friction welding of Al2O3 reinforced 6160 Al alloy composite and SAE 1020 steel

    Hascalik, Ahmet; Orhan, Nuri

    2007-01-01

    The aim of this study is to investigate the feasibility of joining Al 2 O 3 reinforced Al alloy composite to SAE 1020 steel by rotational friction welding. The aluminum-based metal matrix composite (MMC) material containing 5, 10 and 15 vol% Al 2 O 3 particles with average particle sizes of 30 and 60 μm was produced by powder metallurgy technique. The integrity of the joints has been investigated by optical and scanning electron microscopy, while the mechanical properties assessment included microhardness and shear tests. Results indicated that Al/Al 2 O 3 composite could be joined to SAE 1020 steel by friction welding. However, it was pointed out that the quality of the joint was effected negatively with the increase in particle size and volume percentage of the oxide particles in the MMC

  13. Al-TiC in situ composite coating fabricated by low power pulsed laser cladding on AZ91D magnesium alloy

    Yang, Liuqing; Li, Zhiyong; Zhang, Yingqiao; Wei, Shouzheng; Liu, Fuqiang

    2018-03-01

    Al + (Ti + B4C) composite coating was cladded on AZ91D magnesium alloy by a low power pulsed Nd-YAG laser. The Ti+B4C mixed powder is with the ratio of Ti: B4C = 5:1, which was then mixed with Al powder by weight fraction of 10%, 15% and 20%, respectively. Scanning electron microscopy, energy dispersive spectrometer and X-ray diffraction were used to study the microstructure, chemical composition and phase composition of the coating. Results showed that the coating had satisfied metallurgical bonding with the magnesium substrate. Al3Mg2, Al12Mg17, Al3Ti and TiC were formed by in-situ reaction. The coatings have micro-hardness of 348HV, which is about 5-6 times higher than that of AZ91D. The wear resistance and corrosion resistance of the coatings are enhanced with the addition of the mixed powder.

  14. Self-healing properties of TiO{sub 2} particle-polymer composite coatings for protection of aluminum alloys against corrosion in seawater

    Yabuki, A. [Faculty of Engineering, Hiroshima University, Higashi-hiroshima (Japan); Urushihara, W.; Kinugasa, J. [Materials Research Laboratory, KOBE STEEL, LTD., Takatsukadai, Nishi-ku, Kobe, Hyogo (Japan); Sugano, K. [Machinery and Engineering Company, KOBE STEEL, LTD., Shinhama, Arai, Takasago, Hyogo (Japan)

    2011-10-15

    TiO{sub 2} particle-polymer composite coatings were applied to the surface of a 5083 aluminum alloy. After using a knife to create an artificial defect, polarization resistance was monitored in artificial seawater at a temperature of 30 C. The polarization resistance of the specimen coated with the composite polymer containing 3 vol% TiO{sub 2} particles increased significantly over time, suggesting that the composite coating had self-healing properties. A carbon-containing 2-{mu}m thick film was found on the coated aluminum substrate at the site of the artificial defect. The formation of the film was related to the dissolution of bisphenol A (BPA), which is a chemical precursor of the polymer coating that behaved as an inhibiting agent. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Effects of composition and heat treatments on the strength and ductility of Fe-Cr-Co alloys

    Kubarych, K.G.

    1980-06-01

    The relationship between the microstructure and mechanical properties of spinodally decomposed Fe-Cr-Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, tensile testing, and Charpy impact testing. Isothermal aging and step aging of four alloys (Fe-28 wt % Cr-15 wt % Co, Fe-23 wt % Cr-15-wt % Co-5 wt % V, Fe-23 wt % Cr-15 wt % Co-3 wt % V-2 wt % Ti, and Fe-31 wt % Cr-23 % Co) resulted in decomposition into two phases, an Fe-Co rich (α 1 ) phase and a Cr rich (α 2 ) phase. The microstructural features of the decomposition products were consistent with those expected from a spinodal reaction and agree with the reported work on the Fe-Cr-Co system. An Fe-23 wt % Cr-15 wt % Co-5 wt % V alloy was found to have, among the four alloys, the best combinations of strength and ductility

  16. Biocompatibility of dental alloys

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  17. Physical characteristics and magnetic properties of BaFe12O19/SrTiO3 based composites derived from mechanical alloying

    Widodo, Rahmat Doni; Manaf, Azwar

    2016-01-01

    A composite system BaFe 12 O 19 /SrTiO 3 with ferrimagnetic BaFe 12 O 19 phase (BHF) and ferroelectric SrTiO 3 phase (STO) have been prepared by mechanical alloying and subsequent heat treatment. The composite powders were studied by Particle Size Analyze, X-ray diffraction and magnetic measurement. It was found that the particle size of composite powders initially increased due to laminated layers formation of a composite and then decreased to an asymptotic value of ∼8 µm as the milling time extended even to a relatively longer time. However, based on results of line broadening analysis the mean grain size of the particles was found in the nanometer scale. We thus believed that mechanical blending and milling of mixture components for the composite materials has promoted heterogeneous nucleation and only after successive sintering at 1100°C the milled powder transformed into particles of nanograin. In this report, microstructure as well as magnetic properties for the composite is also briefly discussed.

  18. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    1991-01-01

    The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

  19. Proving the viability of manufacturing of multi-layer steel/vanadium alloy/steel composite tubes by numerical simulations and experiment

    Nechaykina, T.; Nikulin, S.; Rozhnov, A.; Molotnikov, A.; Zavodchikov, S.; Estrin, Y.

    2018-05-01

    Vanadium alloys are promising structural materials for fuel cladding tubes for fast-neutron reactors. However, high solubility of oxygen and nitrogen in vanadium alloys at operating temperatures of 700 °C limits their application. In this work, we present a novel composite structure consisting of vanadium alloy V-4Ti-4Cr (provides high long-term strength of the material) and stainless steel Fe-0.2C-13Cr (as a corrosion resistant protective layer). It is produced by co-extrusion of these materials forming a three-layered tube. Finite element simulations were utilised to explore the influence of the various co-extrusion parameters on manufacturability of multi-layered tubes. Experimental verification of the numerical modelling was performed using co-extrusion with the process parameters suggested by the numerical simulations. Scanning electron microscopy and microhardness measurements revealed a defect-free diffusion layer at the interfaces between both materials indicating a good quality bonding for these co-extrusion conditions.

  20. Phase composition, microstructure, and mechanical properties of porous Ti-Nb-Zr alloys prepared by a two-step foaming powder metallurgy method.

    Rao, X; Chu, C L; Zheng, Y Y

    2014-06-01

    Porous Ti-Nb-Zr alloys with different porosities from 6.06 to 62.8% are prepared by a two-step foaming powder metallurgy method using TiH2, Nb, and Zr powders together with 0 to 50wt% of NH4HCO3. The effects of the amounts of Nb and Zr as well as the sintering temperature (1473 to 1673K) on their phase composition, porosity, morphology, and mechanical characteristics are investigated. By controlling the porosity, Nb and Zr concentrations as well as the sintering temperature, porous Ti-Nb-Zr alloys with different mechanical properties can be obtained, for example, the hardness between 290 and 63HV, the compressive strength between 1530.5 and 73.4MPa, and the elastic modulus between 10.8 and 1.2GPa. The mechanical properties of the sintered porous Ti-Nb-Zr alloys can be tailored to match different requirements for the human bones and are thus potentially useful in the hard tissue implants. Copyright © 2014 Elsevier Ltd. All rights reserved.