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Sample records for anticorrosion

  1. Synergism in anticorrosive paints

    Indian Academy of Sciences (India)

    Abstract. The present work depicts synergism anticorrosive behaviour between zinc hypophosphite and zinc phos- phate in a commercial pigment mixture. Also, the performance of anticorrosive paints was evaluated. Synergism anticorrosive behaviour was evaluated by corrosion potential and linear polarization ...

  2. Anticorrosive coatings: a review

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

    2009-01-01

    of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers...... and durability of anticorrosive coatings have been included. The different types of anticorrosive coatings are presented, and the most widely applied generic types of binders and pigments in anticorrosive coatings are listed and described. Furthermore, the protective mechanisms of barrier, sacrificial...

  3. Synergism in anticorrosive paints

    Indian Academy of Sciences (India)

    very good results. Nowadays, together with zinc phosphate, zinc molybdophosphate is one of the non-lead, non-chrome anticorrosive pigments in the market. The objective of this research was to study the syner- gistic behaviour between a first-generation phosphate pig- ment, a 'complementary' pigment (zinc oxide) and ...

  4. Anodic-modified anticorrosive coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2011-01-01

    Full Text Available Steel machine parts are exposed to electrochemical corrosion. This applies to many environments including atmosphere, soil, water, and even various fertilizers. High-carbon steel and low-alloyed steel are not stable (in terms of thermo-dynamics, do not feature effective passivation, and even the corrosion products do not form a stable protection layer. As a result, special anti-corrosion protection is critical. In heavy-corrosion environment, paint systems containing Zn have proven to be very effective. Presented text describes verification of paint systems with high Zn content and compares them to galvanic Zn coatings. Steel samples with protective coatings have been tested in condensation chamber with neutral salt-spray. This way, corrosion resistance of Zn-rich paint systems and galvanic Zn coatings has been evaluated and compared. Galvanic Zn-coatings have shown complete decomposition during the chamber exposition. Thus, further testing was adopted for paint systems only with a special attention being paid to gradual degradation of anti-corrosion layer. Final part of the text lists reasons of coating degradation process and outlines possible solutions of the issue.

  5. Qualification of anticorrosive coatings in nuclear vessels

    International Nuclear Information System (INIS)

    Perez Flores, C.

    1985-01-01

    Test qualifications of the behavior of anticorrosive coating systems used in nuclear vessels in service and under the accident conditions of radiation decontamination, steam chemical resistance, thermal conductivity, weathering accelerated aging are presented and discussed. (author)

  6. Corrosion and anticorrosion. Industrial practice

    International Nuclear Information System (INIS)

    Beranger, G.; Mazille, H.

    2002-01-01

    This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

  7. Greatly Enhanced Anticorrosion of Cu by Commensurate Graphene Coating.

    Science.gov (United States)

    Xu, Xiaozhi; Yi, Ding; Wang, Zhichang; Yu, Jiachen; Zhang, Zhihong; Qiao, Ruixi; Sun, Zhanghao; Hu, Zonghai; Gao, Peng; Peng, Hailin; Liu, Zhongfan; Yu, Dapeng; Wang, Enge; Jiang, Ying; Ding, Feng; Liu, Kaihui

    2018-02-01

    Metal corrosion is a long-lasting problem in history and ultrahigh anticorrosion is one ultimate pursuit in the metal-related industry. Graphene, in principle, can be a revolutionary material for anticorrosion due to its excellent impermeability to any molecule or ion (except for protons). However, in real applications, it is found that the metallic graphene forms an electrochemical circuit with the protected metals to accelerate the corrosion once the corrosive fluids leaks into the interface. Therefore, whether graphene can be used as an excellent anticorrosion material is under intense debate now. Here, graphene-coated Cu is employed to investigate the facet-dependent anticorrosion of metals. It is demonstrated that as-grown graphene can protect Cu(111) surface from oxidation in humid air lasting for more than 2.5 years, in sharp contrast with the accelerated oxidation of graphene-coated Cu(100) surface. Further atomic-scale characterization and ab initio calculations reveal that the strong interfacial coupling of the commensurate graphene/Cu(111) prevents H 2 O diffusion into the graphene/Cu(111) interface, but the one-dimensional wrinkles formed in the incommensurate graphene on Cu(100) can facilitate the H 2 O diffusion at the interface. This study resolves the contradiction on the anticorrosion capacity of graphene and opens a new opportunity for ultrahigh metal anticorrosion through commensurate graphene coating. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  8. Fly ash based zeolitic pigments for application in anticorrosive paints

    International Nuclear Information System (INIS)

    Shaw, Ruchi; Tiwari, Sangeeta

    2016-01-01

    The purpose of this work is to evaluate the utilization of waste fly ash in anticorrosive paints. Zeolite NaY was synthesized from waste fly ash and subsequently modified by exchanging its nominal cation Na + with Mg 2+ and Ca 2+ ions. The metal ion exchanged zeolite was then used as anticorrosive zeolitic pigments in paints. The prepared zeolite NaY was characterized using X-Ray diffraction technique and Scanning electron microscopy. The size, shape and density of the prepared fly ash based pigments were determined by various techniques. The paints were prepared by using fly ash based zeolitic pigments in epoxy resin and the percentages of pigments used in paints were 2% and 5%. These paints were applied to the mild steel panels and the anticorrosive properties of the pigments were assessed by the electrochemical spectroscopy technique (EIS).

  9. Electrochemical assessment of magnetite anticorrosive paints

    Directory of Open Access Journals (Sweden)

    Escobar, D. M.

    2003-12-01

    Full Text Available With the purpose of deepening in the understanding of the mechanisms of protection of anticorrosive pigments based on iron oxides, this work has been carried out on the production of pure magnetite, and copper and chromium doped magnetite, which were evaluated by different characterization techniques. The paints were prepared with a solvent less epoxy resin maintaining the Pigment Volume Content near the Practical Critical value (CPVC, established for each pigment. The paints were applied on polished steel and monitored with electrochemical techniques at total immersion conditions. Permeability and impedance measurements of free films were also done. Impedance data were simulated with the Boukamp software. Results show that the paints pigmented with doped magnetite present better behavior than a paint prepared with commercial hematite.

    Con el propósito de profundizar en el entendimiento de los mecanismos de protección de los pigmentos anticorrosivos a base de óxidos de hierro, se sintetizaron y caracterizaron magnetitas puras y dopadas con cobre y cromo, con las cuales se prepararon pinturas anticorrosivas que fueron evaluadas en ensayos acelerados de campo y laboratorio. Las pinturas fueron especialmente preparadas con una resina libre de solvente manteniendo la Concentración Pigmentaria en Volumen cercana al valor Crítico (CPVC, establecida para cada pigmento. Las pinturas fueron aplicadas sobre acero pulido y evaluadas con técnicas electroquímicas en condiciones de inmersión total. Para complementar el estudio se realizaron medidas de permeabilidad e impedancia sobre las películas libres. Los datos de impedancia se simularon con el programa Boukamp. Los resultados muestran que las pinturas pigmentadas con magnetitas dopadas presentan mejor comportamiento que las preparadas con hematita comercial.

  10. Exopolysaccharides (EPS) as anti-corrosive additives for coatings

    NARCIS (Netherlands)

    Scheerder, J.; Breur, R.; Slaghek, T.; Holtman, W.; Vennik, M.; Ferrari, G.

    2012-01-01

    Exopolysaccharides (EPS) are a class of renewable polymers that show interesting anti-corrosive properties and could potentially be used as an alternative for zinc phosphates. When combined with a waterborne styrene-acrylic polymer dispersion (SA-1), exopolysaccharides were shown to give an

  11. evaluation of pawpaw leaves extract as anti-corrosion agent

    African Journals Online (AJOL)

    user

    Pawpaw leaves extract was examined as anti-corrosion agent for aluminium in hydrochloric acid medium. The extract and corrosion product were analyzed using Fourier transform infrared spectrophotometer (FTIR). Thermometric, gravimetric, potentiodynamic polarization and scanning electron microscopic methods were ...

  12. Anticorrosion potential of hydralazine for corrosion of mild steel in ...

    African Journals Online (AJOL)

    Anticorrosion potential of mild steel by Hydralazine as corrosion inhibitor for mild steel in 1M hydrochloric acid was investigated by chemical and electrochemical measurements at 303-333 K temperature. The maximum inhibition efficiency of inhibitor by Weight loss method is around 90%, Tafel polarization method is ...

  13. Anticorrosive organic/inorganic hybrid coatings

    Science.gov (United States)

    Gao, Tongzhai

    Organic/inorganic hybrid coating system was developed for anticorrosion applications using polyurea, polyurethane or epoxide as the organic phase and polysiloxane, formed by sol-gel process, as the inorganic phase. Polyurea/polysiloxane hybrid coatings were formulated and moisture cured using HDI isocyanurate, alkoxysilane-functionalized HDI isocyanurate, and tetraethyl orthosilicate (TEOS) oligomers. Two urethanes were prepared using the same components as abovementioned in addition to the oligoesters derived from either cyclohexane diacids (CHDA) and 2-butyl-2-ethyl-1,3-propanediol (BEPD) or adipic acid (AA), isophthalic acid (IPA), 1,6-hexanediol (HD), and trimethylol propane (TMP). Accelerated weathering and outdoor exposure were performed to study the weatherability of the polyurethane/polysiloxane hybrid coating system. FTIR and solid-state 13C NMR revealed that the degradation of the hybrid coatings occurred at the urethane and ester functionalities of the organic phase. DMA and DSC analyses showed the glass transition temperature increased and broadened after weathering. SEM was employed to observe the change of morphology of the hybrid coatings and correlated with the gloss variation after weathering. Rutile TiO2 was formulated into polyurethane/polysiloxane hybrid coatings in order to investigate the effect of pigmentation on the coating properties and the sol-gel precursor. Chemical interaction between the TiO2 and the sol-gel precursor was investigated using solid-state 29Si NMR and XPS. The morphology, mechanical, viscoelastic, thermal properties of the pigmented coatings were evaluated as a function of pigmentation volume concentration (PVC). Using AFM and SEM, the pigment were observed to be well dispersed in the polymer matrix. The thermal stability, the tensile modulus and strength of the coatings were enhanced with increasing PVC, whereas the pull-off adhesion and flexibility were reduced with increasing PVC. Finally, the pigmented coatings were

  14. Anticorrosion and halobios control for tidal power generating units

    International Nuclear Information System (INIS)

    Shen, J C; Ding, L X

    2012-01-01

    The anticorrosion and halobios control is the key techniquesrelated to the safety and durability of tidal power generating units. The technique of material application, antifouling coating and cathodic protection are often adopted. The technical research, application, updating and development are carried on Jiangxia Tidal Power Station, which is based on the old Unit 1-Unit 5 operated for nearly 30 years, and the new Unit 6 operated in 2007. It is found that stainless steeland the antifouling coating used in Unit 1- Unit 5 are very effective, but cathodic protection is often likely to fail because of the limitation of structure and installation. Analyses and studies for anticorrosion and halobios control techniques of tidal power generating units according to theory, experience and actual effects have been done, which can be for reference to the tidal power station designers and builders.

  15. Study on performance of waterborne anticorrosive coatings on steel rebars

    Science.gov (United States)

    Ramaswamy, S. N.; Varalakshmi, R.; Selvaraj, R.

    2017-12-01

    Durability of reinforced cement concrete structures is mainly affected by corrosion of steel reinforcements. In order to protect the reinforcing bars from corrosion and to enhance the lifetime of reinforced cement concrete structural members, anticorrosive treatment to steel is of prime importance. Conventional coatings are solvent based. In this study, water based Latex was used to formulate anticorrosive coating. Latex is applied to steel specimen substrates such as plates and rods and their mechanical properties such as flexibility, abrasion, bendability, adhesive strength, impact resistance, etc. were studied. It was inferred that coating containing latex, micro silica, zinc phosphate, ferric oxide, aluminum oxide, titanium oxide and silica fume was found to possess more corrosion resistance under marine exposure conditions.

  16. Dodecylamine-loaded halloysite nanocontainers for active anticorrosion coatings

    Directory of Open Access Journals (Sweden)

    Jesus Marino Falcón

    2015-11-01

    Full Text Available Currently the most promising approach in the corrosion protection by smart coatings is the use of nanoreservoirs loaded with corrosion inhibitors. Nanocontainers are filled with anti-corrosive agents and embedded into a primer coating. Future prospective containers are halloysite nanotubes due to their low price, availability, durability, with high mechanical strength and biocompatibility. The aim of this work is to study the use of halloysite nanotubes as nanocontainers for encapsulated dodecylamine for active corrosion protection of carbon steel. Halloysite clay was characterized by XRD and TGA- thermogravimetric analysis techniques. Halloysite nanotubes were loaded with dodecylamine and embedded into an alkyd primer with a weight ratio of 10 wt.% . The anticorrosive performance of the alkyd primer doped with 10 wt.% of entrapped-dodecylamine halloysite was tested on coated carbon steel by direct exposure of the coated samples with a provoked defect into 0.01 mol/L NaCl corrosive media using electrochemical impedance spectroscopy (EIS and scanning vibrating electrode technique (SVET. EIS and SVET measurements showed the self-healing properties of the doped alkyd coating. Coated samples were also evaluated in a salt spray chamber and the self-healing effect was unequivocally noticed.

  17. Electrochemical Anti-corrosion System of Iron Tower Based on Solar Power Supply

    Directory of Open Access Journals (Sweden)

    Tian Tian

    2018-01-01

    Full Text Available Aiming at the serious problem of the corrosion of the transmission tower in the coastal area or in the harsh industrial area, a kind of electro-chemical anti-corrosion system based on solar power is designed. The system consists of a solar power module and an electrochemical anti-corrosion module: The solar power module consists of a solar panel, a photovoltaic controller, a accumulator and a constant potentiometer. The Electrochemical anti-corrosion modules include an anode block and an anode bed and reference electrode. The photovoltaic energy technology and forced current cathodic protection technology are used in the system, to achieve the effective protection of the tower anti-corrosion. Solar power supply to the nearest, solve the long-distance transmission loss and the high installation costs, form a simple structure, stable operation, low cost, clean and environmental protection, long service life of anti-corrosion system, with good economic efficiency and social benefits. It is of great significance to ensure the safe operation of the tower, maintain the normal operation of the power grid, and even promotes the optimization and upgrading of the industrial structure, save energy and reduces emissions, improve the safe and stable operation of the power system and the economic benefits, etc.

  18. Degradation Processes in Anticorrosive Coatings for Machinery Designed for Fertiliser Application

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2016-01-01

    Full Text Available In agricultural practice, anticorrosion protection of steel components is utterly indispensable. It is of particular importance for machines and devices working in an environment with increased corrosion activity. The aim of the present publication is the analysis of the use of 5 types of anticorrosion protection in machines with increased corrosive stress. These are coating systems based on alkyd and acrylic resins. Anorganic anticorrosion system is represented by a coating created by hot-dip galvanising. A system of duplex protection created by hot-dip galvanising and organic alkyd‑urethane coating system will also be examined. The experimental section of the publication can be divided into two sub-domains. The first is focused on the analysis of the mechanical properties of anticorrosion coating. The analysis is performed via the Erichsen elasticity test according to EN ISO 1520:2001 and a pull-off test according to EN ISO 4624:2003. The individual results allow the estimation of the resistance against delamination of the surface layers. The second domain is focused on the corrosion resistance of individual coatings in an environment with increased corrosion stress. The tests were performed in salt mist environment in accordance with EN ISO 9227:2012. A cyclic test was also performed with the use of DAM 390 industrial fertiliser. It is a long-term test where significant correlation with real conditions can be assumed.

  19. Anticorrosion Coatings Based on Assemblies of Superhydrophobic Particles Impregnated with Conductive Oil

    Science.gov (United States)

    2016-05-13

    steel components that are commonly used in electrical equipment. The developed coatings are based on assemblies of superhydrophobic diatomaceous earth...applied to steel components, steel components coated with zinc-nickel and electrical connectors through an aerosol spray process. Corrosion in electronic...SUBJECT TERMS Anticorrosion, superhydrophobic, polydimethylsiloxane, graphene 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT 18. NUMBER OF

  20. A new smart additive of reinforced concrete based on modified hydrotalcites: Preparation, characterization and anticorrosion applications

    NARCIS (Netherlands)

    Yang, Z.; Fischer, H.; Polder, R.

    2012-01-01

    A carbonate form of Mg-Al-hydrotalcite and its p-aminobenzoate (pAB) modified derivative (i.e.,Mg(2)Al-pAB) were synthesized and characterized by means of XRD and FT-IR. The anticorrosion behavior was evaluated based on open circuit potential (OCP) of carbon steel in simulated concrete pore solution

  1. Evaluation of pawpaw leaves extract as anti-corrosion agent for ...

    African Journals Online (AJOL)

    Pawpaw leaves extract was examined as anti-corrosion agent for aluminium in hydrochloric acid medium. The extract and corrosion product were analyzed using Fourier transform infrared spectrophotometer (FTIR). Thermometric, gravimetric, potentiodynamic polarization and scanning electron microscopic methods were ...

  2. Influence of roughness of machined surface on adhesion of anticorrosion system

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available The goal of this experiment is to analyse dependence of roughness of machined surface on adhesion performance of various anticorrosion systems. In order to prepare samples for the experiment, samples were milled on a knee and column type of a horizontal milling machine. Depending on cutting conditions and machining tool, there were set intervals of roughness of machined surface which are commonly achievable on this type of machine. It is a roughness in the interval of 0.4–1.6 µm (finishing, 1.6–6.3 µm (standard milling a 6.3–12.5 µm (roughening. Removable cutting tips were used as a machining tool and for roughening, a shell end milling cutter NAREX 63x40 HSS 90 was used. Three types of anticorrosion systems were used in order to analyse the adhesion, that is a water-thinnable system Eternal, synthetic single layer coating Hostagrund and a duplex system, whose first layer is formed by dipped zinc and a top layer by a single-layer acrylate system Zinorex. Testing of the influence of surface roughness (anchoring system on adhesion of the individual anticorrosion systems were processed in compliance with the norm ČSN EN ISO 4624, a tearing test. The main criterion of adhesion of anticorrosion system is defined as a power which needed for tear-off testing object stuck to a tested sample. This analysis was processed also during the corrosion test in the salt spray environment according to the norm ČSN EN ISO 9227. In order to better identify the adhesion of the individual anticorrosion systems, the analysis of undercorrosion according to the norm ISO 4628-8 was processed.

  3. Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, S.J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)]. E-mail: sangares@upvnet.upv.es; Suay, J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)

    2007-08-15

    New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques.

  4. Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

    International Nuclear Information System (INIS)

    Garcia, S.J.; Suay, J.

    2007-01-01

    New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques

  5. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    International Nuclear Information System (INIS)

    Zhang, Pengjie; Xu, Guangqing; Liu, Jiaqin; Yi, Xiaofei; Wu, Yucheng; Chen, JingWu

    2016-01-01

    Graphical abstract: Zn coated NdFeB specimens pretreated with different technologies possess different adhesive strengths and anticorrosion properties. And the combined technology of sandblasting and pickling (5 s) achieves the best comprehensive performance. - Highlights: • Zn coated NdFeB specimens are achieved with different pretreating technologies. • Combined technology possesses the highest adhesive strength. • Combined technology possesses excellent anticorrosion property. - Abstract: Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm 2 ) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  6. Preparation of Phosphonic Acid Functionalized Graphene Oxide-modified Aluminum Powder with Enhanced Anticorrosive Properties

    Science.gov (United States)

    He, Lihua; Zhao, Yan; Xing, Liying; Liu, Pinggui; Wang, Zhiyong; Zhang, Youwei; Liu, Xiaofang

    2017-07-01

    To improve the anticorrosive performance of aluminum powder, a common functional filler in polymer coatings, we report a novel method to prepare graphene oxide modified aluminum powder (GO-Al) using 3-aminoproplyphosphoic acid as "link" agent. The GO nanosheets were firstly functionalized with 3-aminoproplyphosphoic acid (APSA) by the reaction of amine groups of APSA and the epoxy groups of GO. Subsequently, a layer of GO nanosheets uniformly and tightly covered the surface of flaky aluminum particle though the strong linking strength between -PO(OH)2 functional groups of the modified GO and aluminum. The hydrogen evolution experiment suggests that the GO attached on the aluminum powder could effectively improve the anticorrosive performance of the pigments.

  7. [The effect of pH on anti-corrosion nature of amalgams].

    Science.gov (United States)

    Chen, W; Wang, G; Li, W

    1997-09-01

    Corrosion behavior of alloys are affected not only by themselves but also by environment, such as a change of pH. In this study, the corrosion behavior of four dental amalgams (L, C, DA, GK) in Fusayama saliva with different pH 6.65 and 4.00 are evaluated by electrochemical techniques. It seems that changes in pH may exert different effects on the four amalgams. In the acid environment DA exhibits best anti-corrosion nature and followed by GK, C, and L, which conforms to clinical observations. This may be resulted either from amalgams themselves or from conditions of corrosion products of amalgams' surface. Thus, consideration must be given to the changing oral environment when screening anti-corrosion alloys.

  8. Anticorrosive coatings for storage tanks; Revestimentos anticorrosivos para tanques de armazenamento de petroquimicos

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Jeferson de [Coordenacao dos Programas de Pos-graduacao em Engenharia (COPPE/UFRJ), RJ (Brazil). Lab. de Ensaios Nao Destrutivos, Corrosao e Soldagem; Silva, Cosmelina G. da; Mattos, Oscar R. [Coordenacao dos Programas de Pos-graduacao em Engenharia (COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais; Margarit-Mattos, Isabel C.P. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica. Dept. de Processos Inorganicos; Solymossy, Victor; Quintela, Joaquim P. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2008-07-01

    The anticorrosive performance of commercial coatings that can be employed inside petrochemical storing reservoirs was evaluated. The aim is to select products able to extend the time between maintenance. Some of the products tested are composites and formulas with novolac resins. The tests were: cathodic delamination and total immersion in distilled water at 40 deg C, formation water at 80 deg C, NaOH 20%, H{sub 2}SO{sub 4} 20%, MIBK, ethanol and naphtha. The performance evaluation took into account the presence of corrosion, blistering, adhesion loss and electrochemical properties. Based on the results, considerations are made about the adequacy of tests and procedures for the new generations of organic anticorrosive coatings. (author)

  9. Synthesis of high-performance alkyd anticorrosion coatings based on waste poly(ethylene terephthalate)

    OpenAIRE

    Popović, Ivana; Rusmirović, Jelena D.; Rančić, Milica; Tasić, Ana; Lazić, Dragana; Marinković, Aleksandar D.

    2015-01-01

    Synthesis of high-performance anticorrosive coatings obtained from alkyd resins (ARs) based on waste poly(ethylene terephthalate) (PET) glycolyzates is presented. PET glycolyzates, synthesized by catalytic depolymerization with trimethylolpropane (TMP) and dipropylene glycol (DPG), were used as replacement of part of the polyhydroxylic component during the ARs synthesis. The obtained glycolyzates and ARs were analyzed using FT-IR and 1HNMR spectroscopy and acid, iodine, and hydroxyl value wer...

  10. Fatigue of the glue - spot welded and rivet joints, treated by anticorrosion protective coating

    Directory of Open Access Journals (Sweden)

    М.В. Карускевич

    2005-01-01

    Full Text Available  Research results of the influence of film forming inhibitor oil composition on fatigue of aircraft An-24 and An-26 structure elements are presented. The diagnostic methods for early fatigue stage, based on quantitative estimation of surface deformation relief under cyclic loading is approbated. Recommendations on  practical use of film forming inhibitor oil composition for anticorrosion protection of An-24 and An-26 aircraft are developed. 

  11. Biomimetic electroactive polyimide with rose petal-like surface structure for anticorrosive coating application

    Directory of Open Access Journals (Sweden)

    W. F. Ji

    2017-08-01

    Full Text Available In this work, an electroactive polyimide (EPI coating with biomimetic surface structure of rose petal used in anticorrosion application was first presented. First of all, amino-capped aniline trimer (ACAT was synthesized by oxidative coupling reaction, followed by characterized through Fourier transform infrared spectroscooy (FTIR, liquid chromatography – mass spcerometry (LC-MS and proton nuclear magnetic resonance (1H-NMR spectroscopy. Subsequently, as-prepared ACAT was reacted with isopropylidenediphenoxy-bis(phthalic anhydride (BPADA to give electroactive poly(amic acid (EPAA. Moreover, poly(dimethylsiloxane (PDMS was used to be the soft negative template for pattern transfer from the surface of rose petal to the surface of polymer coating. The EPI coating with biomimetic structure was obtained by programmed heating the EPAA slurry casting onto the negative PDMS template. The anticorrosive performance of as-prepared biomimetic EPI coating was demonstrated by performing a series of electrochemical measurements (Tafel, Nyquist, and Bode plots upon cold-rolled steel (CRS electrode in a NaCl aqueous solution. It should be noted that the biomimetic EPI coating with rose petal-like structure was found to exhibit better anticorrosion than that of EPI without biomimetic structure. Moreover, the surface contact angle of water droplets for biomimetic EPI coating was found to be ~150°, which is significantly higher than that of EPI coating with smooth structure (~87°, indicating that the EPI coating with biomimetic structure reveals better hydrophobicity. The apparent mechanism for improved anticorrosive properties is twofold: (1 the biomimetic structure of EPI coating can repel water droplets. (2 electroactivity of EPI coating promotes the formation of densely passive layer of metal oxide on metallic surface.

  12. Graphene coating for anti-corrosion and the investigation of failure mechanism

    International Nuclear Information System (INIS)

    Zhu, Y X; Duan, C Y; Chen, Y F; Wang, Y; Liu, H Y

    2017-01-01

    Graphene produced by chemical vapor deposition (CVD) methods has been considered as a promising corrosion prevention layer because of its exceptional structure and impermeability. However, the anti-corrosion performance and the failure mechanism are still controversial. In this study, graphene layers with different quality levels, crystallite sizes, and layer numbers were prepared on the surface of Cu by a CVD process. The effects of grain boundaries (GBs) on the failure of graphene layers to provide adequate protection were investigated in detail by combining graphene transfer techniques, computation, and anti-corrosion measurements. Our results reveal that corrosion rates decrease marginally upon the increase of graphene layer number, and this rather weak dependence on thickness likely arises from the aligned nature of the GBs in CVD-grown few-layer graphene. This problem can potentially be overcome by layer-by-layer graphene transfer technique, in which corrosion is found to be arrested locally when transferred graphene is present on top of the as-grown graphene. However, this advantage is not reflected in corrosion studies performed on large-scale samples, where cracks or imperfect interfaces could offset the advantages of GB misalignment. With improvements in technology, the layer-by-layer assembly technique could be used to develop an effective anti-corrosion barrier. (paper)

  13. Novel anti-corrosion coatings from rubber-modified polybenzoxazine-based polyaniline composites

    Science.gov (United States)

    Caldona, Eugene B.; de Leon, Al Christopher C.; Pajarito, Bryan B.; Advincula, Rigoberto C.

    2017-11-01

    In this work, the use of rubber-modified polybenzoxazine (PBZ) as the polymer matrix for the polyaniline emeraldine salt (PANI ES) filler was studied and demonstrated for the first time for its potential anti-corrosion application for carbon steel. PBZ was chosen as the main polymer component because of its outstanding properties such as near-zero shrinkage upon polymerization, low surface free energy, good dielectric, thermal, and mechanical properties, and most notably, its low water absorption ability. The concentration of the PANI ES was varied and the anti-corrosion property of varying loadings of PANI ES was tested. Results of the electrochemical measurements afterimmersion in chloride solution showed that the rubber-modified PBZ is able to protect the carbon steel from corrosion attack. On the other hand, the composites with different PANI ES concentrations were observed to be even more effective in protecting the carbon steel against corrosion. But when the immersion time was prolonged and results were compared, it was found that a low concentration of the PANI ES is needed to tune the anti-corrosion property of the coating to its optimum performance.

  14. The capability of graphene on improving the electrical conductivity and anti-corrosion properties of Polyurethane coatings

    Science.gov (United States)

    Tong, Yao; Bohm, Siva; Song, Mo

    2017-12-01

    Graphite and graphene particles were used to reinforce the electrical conductivity and anti-corrosion properties of polyurethane (PU) coatings. The effect of graphite and graphene were compared. Hybrid filler using carbon nanotube was adopted as well and the performance in electrical conductivity was much superior to single filler system. At the same filler loading, the electrical conductivity of hybrid filler system was significantly higher than single filler system (0.77 S/m at 5 wt% while single filler system was not conductive). The conductive mechanism was revealed. In terms of anti-corrosion properties, the coatings with low filler loading had better anti-corrosion properties. The resistance values obtained from EIS (Electrochemical Impedance Spectroscopy) and four point probe method were compared and discussed.

  15. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Pengjie [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Xu, Guangqing, E-mail: gqxu1979@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Liu, Jiaqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Yi, Xiaofei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Wu, Yucheng, E-mail: ycwu@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Chen, JingWu [Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China)

    2016-02-15

    Graphical abstract: Zn coated NdFeB specimens pretreated with different technologies possess different adhesive strengths and anticorrosion properties. And the combined technology of sandblasting and pickling (5 s) achieves the best comprehensive performance. - Highlights: • Zn coated NdFeB specimens are achieved with different pretreating technologies. • Combined technology possesses the highest adhesive strength. • Combined technology possesses excellent anticorrosion property. - Abstract: Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm{sup 2}) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  16. Anticorrosive magnesium hydroxide coating on AZ31 magnesium alloy by hydrothermal method

    International Nuclear Information System (INIS)

    Zhu Yanying; Wu Guangming; Xing Guangjian; Li Donglin; Zhao Qing; Zhang Yunhong

    2009-01-01

    Magnesium alloys are potential biodegradable biomaterials in orthopedic surgery. However, the rapid degradation rate has limited their application in biomedical field. A great deal of studies have been done to improve the resistance of magnesium alloys. In this article, An anticorrosive magnesium hydroxide coating with a thickness of approximately 100μm was formed on an AZ31 magnesium alloy by hydrothermal method. The morphology of the coatings were observed by an optical microscope and SEM. And the samples were soaked in hank's solution (37 deg. C) to investigate the corrosion resistance. Magnesium alloy AZ31 with magnesium hydroxide coatings present superior corrosion resistance than untreated samples.

  17. New Anti-Corrosive Coatings with Resin-Bonded Polyaniline and Related Electroactive Groups

    Science.gov (United States)

    Weil, Edward D.

    1997-01-01

    It is already known that polyaniline (an electroactive polymer) functions as a corrosion inhibitor for steel and in view of the fact that it is known to perform in the presence of hydrochloric acid, it has been considered likely that it may be useful to NASA for protecting launch structures at KSC which are exposed to not only continual ocean-side salt spray but also to hydrochloric acid at the times that solid-fuel boosters are fired. The currently used zinc-rich silicate-bonded coating is not wholly protective against the hydrochloric acid. Water pollution from zinc salts is another concern. Other earlier and concurrent NASA sponsored projects have been focussed on polyaniline specifically. Our project, administered for NASA by Dr. K. Thompson of KSC and these more-specifically polyaniline-related projects are included in a CRADA coordinated by Dr. F. Via of Akzo Nobel. A parallel project at Polytechnic under Prof K. Levon concentrated more specifically on polyaniline with various dopants. Our exploratory project reported herein was aimed at broadening the range of such corrosion inhibitors, to give protective paint compounders a wider latitude for adding corrosion inhibitors having polyaniline-like performance, and thus we diverged in several probing directions from polyaniline. Our working hypothesis was that physical variants of polyaniline, such as supported formulations on pigments or carriers, and chemical variants of polyaniline, including those having no electroconductive character, may have enhanced anticorrosion activity. We also hypothesized that small (non-polymeric) molecules having structures related to those occurring in polyaniline, may be active as corrosion inhibitors. We did preliminary testing, using an ASTM salt spray method at a nearby commercial paint testing laboratory. Our most interesting findings were that a non-electroconductive meta-isomer of polyaniline showed some corrosion activity, suggesting that the features of the polyaniline

  18. Phosphates based pigments for new anti-corrosion application: Synthesis and characterization

    Science.gov (United States)

    Tbib, B.; Eddya, M.; El-Hami, K.

    2018-02-01

    Our study focused on pyrophosphates SrZn1-xMxP2O7 using four series by substituting M with manganese (Mn), cobalt (Co), nickel (Ni), and copper (Cu). They were prepared by reaction in the solid state at 1000 °C for 24 hours and then characterized by X-ray diffraction, which showed that the obtained products are pure. The characterization by UV-visible spectroscopy was used to explain the color of the obtained materials and the optical properties showing the optical energy gap and disorder of these materials. Potential application could be done using the new anti-corrosion pigments based on phosphates.

  19. Fabrication of super slippery sheet-layered and porous anodic aluminium oxide surfaces and its anticorrosion property

    Science.gov (United States)

    Song, Tingting; Liu, Qi; Liu, Jingyuan; Yang, Wanlu; Chen, Rongrong; Jing, Xiaoyan; Takahashi, Kazunobu; Wang, Jun

    2015-11-01

    Inspired by natural plants such as Nepenthes pitcher plants, super slippery surfaces have been developed to improve the attributes of repellent surfaces. In this report, super slippery porous anodic aluminium oxide (AAO) surfaces have fabricated by a simple and reproducible method. Firstly, the aluminium substrates were treated by an anodic process producing micro-nano structured sheet-layered pores, and then immersed in Methyl Silicone Oil, Fluororalkylsilane (FAS) and DuPont Krytox, respectively, generating super slippery surfaces. Such a good material with excellent anti-corrosion property through a simple and repeatable method may be potential candidates for metallic application in anti-corrosion and extreme environment.

  20. Technology of Anticorrosive Protection of Steel Constructions by Coatings Based on Rapid-Hardening Bitumen-Latex Emulsion

    Directory of Open Access Journals (Sweden)

    Nykyforchyn, H.M.

    2016-01-01

    Full Text Available The recipes of rapid-hardening bitumen-latex emulsions and coatings on its base are created, in-laboratory tests of their physical, chemical and anticorrosive properties are carried out. The technology of anticorrosive protection and the installation technical documentation for making of aqueous bitumen-latex emulsion is developed, installation is mounted and a pilot lot of rapid-hardening emulsion is produced. Experimental-industrial approbation of the technology of coating formation on pipes in oil and gas industry is carried out.

  1. [Research on anti-corrosion of Thiobacillus for the geopolymer solidification MSWI fly ash].

    Science.gov (United States)

    Jin, Man-Tong; Sun, Xin; Dong, Hai-Li; Jin, Zan-Fang

    2012-09-01

    In order to discuss the anti-Thiobacillus corrosion performance of geopolymer solidification MSWI fly ash, the research simulated the Thiobacillus corrosion process by experiment, investigated the change of mass, compressive strength, leaching concentration. The results showed that geopolymer had a good anti-corrosion ability: weight loss within 1%, the compressive strength still reached 21.88 MPa after 28 days, the corrosion resistance coefficient was above 0.9. The maximum leaching concentration of Cr, Cu, Zn, Cd, Hg, Pb were 107.7 microg x L(-1), 22.71 microg x L(-1), 39.18 microg x L(-1), 0.56 microg x L(-1), 34.84 microg x L(-1) and 3.03 microg x L(-1), respectively. And the leaching concentration of geopolymer reduced with the immersion time, showed a good anti-Thiobacillus corrosion performance. Through the X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscope spectra of geopolymer, we investigated the microstructure and mechanism of geopolymer anti-corrosion.

  2. Carbon Dots as Fillers Inducing Healing/Self-Healing and Anticorrosion Properties in Polymers.

    Science.gov (United States)

    Zhu, Cheng; Fu, Yijun; Liu, Changan; Liu, Yang; Hu, Lulu; Liu, Juan; Bello, Igor; Li, Hao; Liu, Naiyun; Guo, Sijie; Huang, Hui; Lifshitz, Yeshayahu; Lee, Shuit-Tong; Kang, Zhenhui

    2017-08-01

    Self-healing is the way by which nature repairs damage and prolongs the life of bio entities. A variety of practical applications require self-healing materials in general and self-healing polymers in particular. Different (complex) methods provide the rebonding of broken bonds, suppressing crack, or local damage propagation. Here, a simple, versatile, and cost-effective methodology is reported for initiating healing in bulk polymers and self-healing and anticorrosion properties in polymer coatings: introduction of carbon dots (CDs), 5 nm sized carbon nanocrystallites, into the polymer matrix forming a composite. The CDs are blended into polymethacrylate, polyurethane, and other common polymers. The healing/self-healing process is initiated by interfacial bonding (covalent, hydrogen, and van der Waals bonding) between the CDs and the polymer matrix and can be optimized by modifying the functional groups which terminate the CDs. The healing properties of the bulk polymer-CD composites are evaluated by comparing the tensile strength of pristine (bulk and coatings) composites to those of fractured composites that are healed and by following the self-healing of scratches intentionally introduced to polymer-CD composite coatings. The composite coatings not only possess self-healing properties but also have superior anticorrosion properties compared to those of the pure polymer coatings. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Anti-corrosion performance of oxidized and oxygen plasma-implanted NiTi alloys

    International Nuclear Information System (INIS)

    Poon, Ray W.Y.; Ho, Joan P.Y.; Liu, Xuanyong; Chung, C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

    2005-01-01

    Nickel-titanium shape memory alloys are useful orthopedic biomaterials on account of its super-elastic and shape memory properties. However, the problem associated with out-diffusion of harmful nickel ions in prolonged use inside the human body raises a critical safety concern. Titanium oxide films are deemed to be chemically inert and biocompatible and hence suitable to be the barrier layers to impede the leaching of Ni from the NiTi substrate to biological tissues and fluids. In the work reported in this paper, we compare the anti-corrosion efficacy of oxide films produced by atmospheric-pressure oxidation and oxygen plasma ion implantation. Our results show that the oxidized samples do not possess improved corrosion resistance and may even fare worse than the untreated samples. On the other hand, the plasma-implanted surfaces exhibit much improved corrosion resistance. Our work also shows that post-implantation annealing can further promote the anti-corrosion capability of the samples

  4. Nanostructured superhydrophobic polysiloxane coating for high barrier and anticorrosion applications in marine environment.

    Science.gov (United States)

    Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

    2018-02-15

    The use of epoxy and polyurethane coatings as marine topcoats, have been influenced by their inherent high surface energy property which increases their affinity to water and microorganisms. Thus, their susceptibility to degradation is enhanced. Because of this defect, recently, nanostructured hydrophobic and superhydrophobic polysiloxane coatings are being preferred as topcoats. But the appropriate nanoparticle size and matrix:filler ratio which provide guide for the design of desired topcoats are scarcely available. In view of this, a series of hydrophobic and superhydrophobic coatings were prepared by sol-gel process based on perfluorodecyltrichlorosilane (FDTS), different nanoZnO particles and poly(dimethylsiloxane) (PDMS):nanoZnO ratios. The liquid repellency, surface morphology and roughness of the coatings were conducted by use of contact angle goniometer, field emission scanning electron microscopy and atomic force microscopy, respectively. Additionally, the electrochemical and salt spray corrosion tests were conducted. According to the results, modifications of the coatings showed that anticorrosion performance was considerably influenced by the surface properties which were dependent on nanoZnO size and PDMS:nanoZnO ratio. Remarkably, the optimum effect was observed on the superhydrophobic coating based on 30 nm ZnO and 1:1 ratio. This displayed highest anticorrosion performance, and is therefore recommended as a guide for the design of marine topcoats. Copyright © 2017 Elsevier Inc. All rights reserved.

  5. Self-healing Anticorrosion Coatings for Gas Pipelines and Storage Tanks

    Energy Technology Data Exchange (ETDEWEB)

    Luckachan, G. E.; Mittal, V. [The Petroleum Institute, Abudhabi (United Arab Emirates)

    2016-10-15

    In the present study, chitosan based self-healing anticorrosion coatings were prepared by layer by layer (lbl) addition of chitosan (Ch) and polyvinyl butyral (PVB) on mild carbon steel substrate. Chitosan coatings exhibited enhanced coating stability and corrosion resistance in aggressive environments by the application of a PVB top layer. Chitosan layer in the lbl coatings have been modified by using glutaraldehyde (Glu) and silica (SiO{sub 2}). Performance of different coatings was tested using electrochemical impedance spectroscopy and immersion test. The best anticorrosion performance was observed in case of 10 % Ch{sub S}iO{sub 2P}VB coatings, which withstand immersion test over 25 days in 0.5 M salt solution without visible corrosion. 10 % Ch{sub S}iO{sub 2} coatings without the PVB top layer didn't last more than 3days. Application of PVB top layer sealed the defects in the chitosan pre-layer and improved its hydrophobic nature as well. Raman spectra and SEM of steel surfaces after corrosion study and removal of PVB{sub C}h/Glu{sub P}VB coatings showed a passive layer of iron oxide, attributing to the self-healing nature of these coatings. Conducting particle like graphene reinforcement of chitosan in the lbl coatings enhanced corrosion resistance of chitosan coatings.

  6. Green options for anti-corrosion of high strength concrete incorporating ternary pozzolan materials

    Directory of Open Access Journals (Sweden)

    Chen Yuan-Yuan

    2017-01-01

    Full Text Available This paper applied the densified mixture design algorithm(DMDA method by incorporating ternary pozzolans (fly ash, slag and silica fume; mix I and mix II to design high strength concrete (HSC mixtures with w/cm ratios from 0.24 to 0.30. Concrete without pozzolans was used as a control group (mix III, w/c from 0.24 to 0.30, and silica fume (5% was added as a substitute for part of the cement and set as mix IV. Experiments performed compressive strength, four-point resistance meter to measure the conductivity, and rapid chloride ion penetrability tests (ASTM C1202 were assessed the anti-corrosion. The life cycle inventory of LEED suggested by the PCA indicated the green options for cementitious materials. Results showed that mix I and II indicated cement used, CO2 reduction, raw materials and energy consumption all decreased more 50% than mix III, and mix IV was 5% less. The compressive strength and anti-corrosion levels showed that mix I and II were better than mix III and IV, and with ternary pozzolans could enhance the long-term durability (92 days due to a resistivity greater 20 KΩ-cm and a charge passed lower than 2000 Coulombs. HSC with an appropriate design could reduce the carbon footprint and improve the durability.

  7. Novel inorganic solid controlled-release inhibitor for Q235-b anticorrosion treatment in 1 M HCl

    Science.gov (United States)

    Cui, Jun; Shi, Ruirui; Pei, Yuansheng

    2017-09-01

    Borate was regarded as an interesting material for a broad range of applications. Here, we had prepared a novel borate-based controlled-release inhibitor to improve the anticorrosion performance of Q235-b in 1 M HCl. The effective components released by the inhibitor were boron and sodium, and its anticorrosion performance was investigated by various electrochemical methods The potentiodynamic polarization curve results indicated that the borate-based inhibitor showed a clear anodic-type inhibitor characteristic, and a great improvement of the resistance was obtained from the electrochemical impedance spectroscopy, resulting from the formation of a passive film with Fesbnd Osbnd B structure on the Q235-b surface. The formation process followed the Langmuir isotherm well, and the passive film showed a self-healing capability, which confirmed by the electrochemical noise. Further, the anticorrosion capability of the inhibitor gradually increased with the increasing release time. After 21 days of release, the boron concentration reached 125 mg L-1, the anticorrosion efficiency was over 97%, and a smooth surface was observed on the Q235-b surface from electron microscopy. According to these results, we believed that the borate-based controlled-release inhibitor displayed a satisfactory capability to suppress corrosion on the Q235-b surface in 1 M HCl. The present work provided a novel concept for the development of corrosion inhibitor.

  8. Highly conductive and anticorrosion Ag/CNTs/NDs hybrid films on molecular-grafted PET substrate for flexible electrodes

    Science.gov (United States)

    Zhang, Yang; Kang, Zhixin

    2018-01-01

    We reported an approach of preparing highly conductive, anticorrosion, flexible Ag hybrid films enhanced by multi-walled carbon nanotubes (CNTs) and nanodaimonds (NDs) on molecular-grafted PET substrate by spin-spray for flexible electronics. we studied in this paper and found that even an outstanding enhancement on conductivity of Ag films, CNTs have a negative effect on anticorrosion property. Meanwhile, NDs decreased the conductivity of Ag/CNTs hybrids, but it remained a relatively high conductivity property and even was affirmed a distinctly boost improvement on anticorrosion, microhardness and tensile strength, which meant a better mechanical chemical stabilization and practicability in real flexible electronics. To obtain the strong adhesive strength of films/substrate, molecular-grafting technology was applied, which was affirmed by XPS and cross-cut test. What's more, we evaluated anticorrosion property by electrochemistry test, including Tafel measurements and electrochemical impedance spectroscopy measurements, proving the positive effect of NDs on Ag/CNTs hybrid films. For practical application, a flexible light-emitting diode (LED) circuit was successfully structured and remained steady under bending, folding and twisting. Besides, after 1000000 cycles inner/outer bending deformation, the hybrid films showed a mechanical compliance, fatigue stability and practicability in real flexible electronics.

  9. Self-healing anticorrosive organic coating based on an encapsulated water reactive silyl ester: synthesis and proof of concept

    NARCIS (Netherlands)

    García, S.J.; Fischer, H.R.; White, P.A.; Mardel, J.; González-García, Y.; Mol, J.M.C.; Hughes, A.E.

    2011-01-01

    In this paper a self-healing anticorrosive organic coating based on an encapsulated water reactive organic agent is presented. A reactive silyl ester is proposed as a new organic reactive healing agent and its synthesis, performance, incorporation into an organic coating and evaluation of

  10. Self-healing Coatings for an Anti-corrosion barrier in Damaged Parts

    International Nuclear Information System (INIS)

    Cho, Soo Hyoun

    2009-01-01

    Polymer coatings are commonly applied to metal substrates to prevent corrosion in aggressive environments such as high humidity and under salt water. Once the polymer coating has been breached, for example due to cracking or scratches, it loses its effectiveness, and corrosion can rapidly propagate across the substrate. The self-healing system we will describe prevents corrosion by healing the damage through a healing reaction triggered by the actual damage event. This self-healing coating solution can be easily applied to most substrate materials, and our dual-capsule healing system provides a general approach to be compatible with most common polymer matrices. Specifically, we expect an excellent anti-corrosion property of the self-healing coatings in damaged parts coated on galvanized metal substrates.

  11. Anticorrosive Properties of Poly(o-phenylenediamine/ZnO Nanocomposites Coated Stainless Steel

    Directory of Open Access Journals (Sweden)

    Aisha Ganash

    2014-01-01

    Full Text Available Poly(o-phenylenediamine and poly(o-phenylenediamine/ZnO (PoPd/ZnO nanocomposites coating were prepared on type-304 austenitic stainless steel (SS using H2SO4 acid as electrolyte by potentiostatic methods. Fourier transforms infrared spectroscopy and scanning electron microscopy techniques were used to characterize the composition and structure of PoPd/ZnO nanocomposites. The corrosion protection of polymer coatings ability was studied by Eocp-time measurement, anodic and cathodic potentiodynamic polarization and impedance techniques in 3.5% NaCl as corrosive solution. It was found that ZnO nanoparticles improve the barrier and electrochemical anticorrosive properties of poly(o-phenylenediamine.

  12. UV-curable nanocasting technique to prepare bioinspired superhydrophobic organic-inorganic composite anticorrosion coatings

    Directory of Open Access Journals (Sweden)

    K. C. Chang

    2015-02-01

    Full Text Available A UV-curing technique was used to develop advanced anticorrosive coatings made of a poly(methyl methacrylate (PMMA/silica composite (PSC with bioinspired Xanthosoma sagittifolium leaf-like superhydrophobic surfaces. First of all, a transparent soft template with negative patterns of xanthosoma sagittifolium leaf can be fabricated by thermally curing the polydimethylsiloxane (PDMS pre-polymer in molds at 60°C for 4 h, followed by detaching PDMS template from the surface of natural leaf. PSC coatings with biomimetic structures can be prepared by performing the UV-radiation process upon casting UV-curable precursor with photo-initiator onto cold-rolled steel (CRS electrode under PDMS template. Subsequently, UV-radiation process was carried out by using light source with light intensity of 100 mW/cm2 with exposing wavelength of 365 nm. Surface morphologies of the as-synthesized hydrophobic PMMA (HP and superhydrophobic PSC (SPSC coatings showed a large number of micro-scaled mastoids, each decorated with many nano-scaled wrinkles that were systematically investigated by using scanning electron microscopy (SEM. The contact angles of water droplets on the sample surfaces can be increased from ~81 and 103° on PMMA and PSC surfaces to ~148 and 163° on HP and SPSC surfaces, respectively. The SPSC coating was found to provide an advanced corrosion protection effect on CRS electrodes compared to that of neat PMMA, PSC, and HP coatings based on a series of electrochemical corrosion measurements in 3.5 wt% NaCl electrolyte. Enhanced corrosion protection of SPSC coatings on CRS electrodes can be illustrated by that the silica nanoparticles on the small papillary hills of the bioinspired structure of the surface further increased the surface roughness, making the surface exhibit superior superhydrophobic, and thus leading to much better anticorrosion performance.

  13. The anti-corrosion behavior under multi-factor impingement of Hastelloy C22 coating prepared by multilayer laser cladding

    Science.gov (United States)

    Chen, Lin; Bai, Shu-Lin

    2018-04-01

    Hastelloy C22 coating was prepared on substrate of Q235 steel by high power multilayer laser cladding. The microstructure, hardness and anti-corrosion properties of coating were investigated. The corrosion tests in 3.5% NaCl solution were carried out with variation of impingement angle and velocity, and vibration frequency of sample. The microstructure of coating changes from equiaxed grain at the top surface to dendrites oriented at an angle of 60° to the substrate inside the coating. The corrosion rate of coating increases with the increase of impingement angle and velocity, and vibrant frequency of sample. Corrosion mechanisms relate to repassivation and depassivation of coating according to electrochemical measurements. Above results show that multilayer laser cladding can endow Hastelloy C22 coating with fine microstructures, high hardness and good anti-corrosion performances.

  14. Aminobenzoate modified MgAl hydrotalcites as a novel smart additive of reinforced concrete for anticorrosion applications

    NARCIS (Netherlands)

    Yang, Z.; Fischer, H.R.; Cerezo, J.; Mol, J.M.C.; Polder, R.B.

    2013-01-01

    A carbonate form of MgAl hydrotalcite, Mg(2)Al-CO3 and its p-aminobenzoate (pAB) modified derivative, Mg(2)Al-pAB, were synthesized and characterized by means of XRD, FT-IR and TG/DSC. The anticorrosion behavior of Mg(2)Al-pAB was evaluated based on open circuit potential (OCP) of carbon steel in

  15. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method.

    Science.gov (United States)

    Choe, Hong-Bok; Lee, Han-Seung; Shin, Jun-Ho

    2014-12-03

    The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al-Mg (95%:5%) by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments.

  16. Gamma-irradiation effect on a commercial composite anticorrosive pigment and acidity-to-alkalinity conversion

    Science.gov (United States)

    Song, Weiqiang; Niu, Kaihui; Wu, Longchao

    2016-05-01

    A commercial composite anticorrosive pigment based on aluminum dihydrogen tripolyphosphate was studied after exposure to gamma irradiation (Co60, 0, 20, 50, 100 and 150 kGy) using FTIR, XRD, TGA and acid-base titration technologies. Although the FTIR spectra showed that the effect of the irradiation on functional groups in the pigments was not obvious, the decrease in the crystal lattice parameters of the irradiated pigments was observed in the XRD spectra compared to the non-irradiated sample. But the extent of the lattice parameter decrease monotonically with the increase of absorbed dose from 20 to 150 kGy, which was attributed to the decomposition of water and the simultaneous occurrence of lattice damage when the pigments were exposed to gamma rays. Of particular significance was the displayed basicity of the aqueous solutions of the irradiated pigments compared to the acidity of the solution of the non-irradiated pigment, which was attributed to the decomposition of P-OH groups (combined water).

  17. Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties

    Directory of Open Access Journals (Sweden)

    Nasser Al-Aqeeli

    2015-01-01

    Full Text Available Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR—a granulated material derived from scrap tires—and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition that offers the highest level of erosion protection. Images from a scanning electron microscope (SEM reveal that CR is homogenously dispersed in the coating, especially when fine particles are used. As the concentration of CR increases, the hardness of the coating decreases as a result of the elastic properties of CR. More importantly, the erosion rate of the coating decreases due to increased ductility. Following Potentiodynamic tests, the utilization of these coatings proved to be beneficial as they showed good protection against aqueous corrosion when tested in 0.5 M NaCl solution. Our newly developed coatings offer an incentive to recycling CR and open up a safe and sustainable route to the disposal of scrap tires.

  18. Moessbauer spectroscopic study of corrosion products beneath primer coating containing anticorrosive pigments

    International Nuclear Information System (INIS)

    Kumar, A.V.R.; Nigam, R.K.

    1998-01-01

    The phase analysis of the rusts generated beneath the primer containing micaceous iron oxide (MIO) and micaceous iron oxide in combination with red lead (RL), zinc phosphate (ZP), basic lead silicochromate (BLSC) and zinc chromate (ZC) has been carried out by Moessbauer spectroscopy at room temperature. The rust beneath the coating obtained after immersion of the painted panel for six months in 3% NaCl, consists mainly of non-stoichiometric magnetite together with small fractions of γ-, α-FeOOH except in the case of panel painted with RL containing MIO showed only a central doublet indicating the formation of γ-FeOOH and SPM α-FeOOH. Non-stoichiometry of magnetite as calculated from the ratio of B/A sites of the peaks of magnetite in the spectrum has been found depending on the nature of anticorrosive pigment present in the primer coating. The order of non-stoichiometry has been found to be in order of ZC > BLSC > ZP > MIO. (author)

  19. Anti-corrosive and anti-microbial properties of nanocrystalline Ni-Ag coatings

    Energy Technology Data Exchange (ETDEWEB)

    Raghupathy, Y.; Natarajan, K.A.; Srivastava, Chandan, E-mail: csrivastava@materials.iisc.ernet.in

    2016-04-15

    Graphical abstract: - Highlights: • Electrodeposition yielded phase-segregated, nanocrystalline Ni-Ag coatings. • Ni-Ag alloys exhibited smaller Ni crystals compared to pure Ni. • Ultra fine Ni grains of size 12–14 nm favoured Ni-Ag solid solution. • Nanocrystalline Ag resisted bio-fouling by Sulphate Reducing bacteria. • Ni-Ag outperformed pure Ni in corrosion and bio-corrosion tests. - Abstract: Anti-corrosive and anti-bacterial properties of electrodeposited nanocrystalline Ni-Ag coatings are illustrated. Pure Ni, Ni-7 at.% Ag, & Ni-14 at.% Ag coatings were electrodeposited on Cu substrate. Coating consisted of Ni-rich and Ag-rich solid solution phases. With increase in the Ag content, the corrosion resistance of the Ni-Ag coating initially increased and then decreased. The initial increase was due to the Ni-Ag solid solution. The subsequent decrease was due to the increased galvanic coupling between the Ag-rich and Ni-rich phases. For all Ag contents, the corrosion resistance of the Ni-Ag coating was higher than the pure Ni coating. Exposure to Sulphate Reducing Bacteria (SRB) revealed that the extent of bio-fouling decreased with increase in the Ag content. After 2 month exposure to SRB, the Ni-Ag coatings demonstrated less loss in corrosion resistance (58% for Ni-7 at.% Ag and 20% for Ni-14 at.% Ag) when compared pure Ni coating (115%).

  20. Nanocrystalline cellulose as an eco-friendly reinforcing additive to polyurethane coating for augmented anticorrosive behavior.

    Science.gov (United States)

    Abd El-Fattah, M; Hasan, Abdulraheim M A; Keshawy, Mohamed; El Saeed, Ashraf M; Aboelenien, Ossama M

    2018-03-01

    Nanocrystalline cellulose (NCC) and micro-powdered cellulose (MPC) were extracted from rice straw by mechanical and alkali treatment methods, then characterized via infrared spectroscopy and dynamic light scattering. A series of polyurethane nanocrystalline cellulose composite (PNCCC) and polyurethane micro-powdered cellulose composite (PMPCC) coatings were prepared with various loading levels of NCC and MPC from 0.5 to 2.0 wt.%, and the coatings were applied onto the pretreated mild steel substrate at room temperature. The results showed that the NCC and MPC influenced positively the studied properties of the polyurethane coating; furthermore the most pronounced anticorrosive properties were obtained at 1 wt.% NCC and MPC, as confirmed by open circuit potential (OCP) study, electrochemical impedance spectroscopy (EIS) study and salt spray test. However, the optimum enhancement of mechanical properties was found at 1.5 wt.% loading level, after which further loading of NCC and MPC led to the reduction in the mechanical properties. Copyright © 2018 Elsevier Ltd. All rights reserved.

  1. Anti-corrosive and anti-microbial properties of nanocrystalline Ni-Ag coatings

    International Nuclear Information System (INIS)

    Raghupathy, Y.; Natarajan, K.A.; Srivastava, Chandan

    2016-01-01

    Graphical abstract: - Highlights: • Electrodeposition yielded phase-segregated, nanocrystalline Ni-Ag coatings. • Ni-Ag alloys exhibited smaller Ni crystals compared to pure Ni. • Ultra fine Ni grains of size 12–14 nm favoured Ni-Ag solid solution. • Nanocrystalline Ag resisted bio-fouling by Sulphate Reducing bacteria. • Ni-Ag outperformed pure Ni in corrosion and bio-corrosion tests. - Abstract: Anti-corrosive and anti-bacterial properties of electrodeposited nanocrystalline Ni-Ag coatings are illustrated. Pure Ni, Ni-7 at.% Ag, & Ni-14 at.% Ag coatings were electrodeposited on Cu substrate. Coating consisted of Ni-rich and Ag-rich solid solution phases. With increase in the Ag content, the corrosion resistance of the Ni-Ag coating initially increased and then decreased. The initial increase was due to the Ni-Ag solid solution. The subsequent decrease was due to the increased galvanic coupling between the Ag-rich and Ni-rich phases. For all Ag contents, the corrosion resistance of the Ni-Ag coating was higher than the pure Ni coating. Exposure to Sulphate Reducing Bacteria (SRB) revealed that the extent of bio-fouling decreased with increase in the Ag content. After 2 month exposure to SRB, the Ni-Ag coatings demonstrated less loss in corrosion resistance (58% for Ni-7 at.% Ag and 20% for Ni-14 at.% Ag) when compared pure Ni coating (115%).

  2. Hybrid organic/inorganic silicon-based sol-gel materials: A modification for scale-up conversion in anti-corrosion applications, and, A modification for in-situ synthesis of cadmium sulfide nanoparticles in optical applications

    Science.gov (United States)

    Tran, Tuan Thanh

    Sol-gel chemistry has been used for many years in many applications. In this thesis, an application for anti-corrosion product and a method of using sol-gel chemistry in synthesis of CdS nanoparticles are introduced. Strategies for industrial synthesis of this anti-corrosion material are also discussed. In addition, fillers and corrosion inhibitors are successfully introduced into these anti-corrosion materials to decrease producing costs while still maintaining its anti-corrosion properties. For the CdS nanopartic1es, we were able to synthesize nanoparticles with a narrow size distribution. These CdS nanopartic1es are bound tightly to the host network and have an average diameter of 1.79 nanometers. Keywords: Sol-gel, Anti-corrosion, Fillers, Inhibitors, Paint, Nanoparticles.

  3. Numerical Simulation Study on Exposed Reinforced Anti-Corrosion Layer Damage of the Cross-Sea Bridge Under the Marine Environment

    Directory of Open Access Journals (Sweden)

    Qu Hao

    2017-11-01

    Full Text Available To solve the problem of low precision of numerical simulation of the exposed reinforced anti-corrosion layer damage of the cross-sea bridge, we use the stress ratio between the double slash and the reinforced anti-corrosion layer to analyze the parameters and the damage rate in different qualities of reinforced anti-corrosion layers, use Ansys software to build reinforced finite element model, and analyze the damage degree when the inclination angle was 15 °, 45 ° and 60 °, respectively. The experimental results showed that the proposed method can improve the numerical simulation efficiency, the numerical simulation results, the experimental results, and the theoretical analysis results have good consistency and stability.

  4. A Comparative Study on Graphene Oxide and Carbon Nanotube Reinforcement of PMMA-Siloxane-Silica Anticorrosive Coatings.

    Science.gov (United States)

    Harb, Samarah V; Pulcinelli, Sandra H; Santilli, Celso V; Knowles, Kevin M; Hammer, Peter

    2016-06-29

    Carbon nanotubes (CNTs) and graphene oxide (GO) have been used to reinforce PMMA-siloxane-silica nanocomposites considered to be promising candidates for environmentally compliant anticorrosive coatings. The organic-inorganic hybrids were prepared by benzoyl peroxide (BPO)-induced polymerization of methyl methacrylate (MMA) covalently bonded through 3-(trimethoxysilyl)propyl methacrylate (MPTS) to silica domains formed by hydrolytic condensation of tetraethoxysilane (TEOS). Single-walled carbon nanotubes and graphene oxide nanosheets were dispersed by surfactant addition and in a water/ethanol solution, respectively. These were added to PMMA-siloxane-silica hybrids at a carbon (CNT or GO) to silicon (TEOS and MPTS) molar ratio of 0.05% in two different matrices, both prepared at BPO/MMA molar ratios of 0.01 and 0.05. Atomic force microscopy and scanning electron microscopy showed very smooth, homogeneous, and defect-free surfaces of approximately 3-7 μm thick coatings deposited onto A1020 carbon steel by dip coating. Mechanical testing and thermogravimetric analysis confirmed that both additives CNT and GO improved the scratch resistance, adhesion, wear resistance, and thermal stability of PMMA-siloxane-silica coatings. Results of electrochemical impedance spectroscopy in 3.5% NaCl solution, discussed in terms of equivalent circuits, showed that the reinforced hybrid coatings act as a very efficient anticorrosive barrier with an impedance modulus up to 1 GΩ cm(2), approximately 5 orders of magnitude higher than that of bare carbon steel. In the case of GO addition, the high corrosion resistance was maintained for more than 6 months in saline medium. These results suggest that both carbon nanostructures can be used as structural reinforcement agents, improving the thermal and mechanical resistance of high performance anticorrosive PMMA-siloxane-silica coatings and thus extending their application range to abrasive environments.

  5. Anticorrosive field joint coating qualification, heat shrinkable sleeve; Qualificacao de revestimento anticorrosivo para juntas de campo, mantas termocontrateis

    Energy Technology Data Exchange (ETDEWEB)

    Cabral, Glaucia B.; Koebsch, Andre; Castinheiras Junior, Wilson [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The main objective of this job is to present the quality requirements fixed by PETROBRAS for anticorrosive field joint coating for buried pipelines, industrially coated with PE-3L. It describes the used system - polyethylene based heat shrinkable sleeve - comparing with the existent on the pipeline. So, it exposes the suppliers' qualification stages, which include test carried out for the materials, for the sleeve set and for the coating after its application on the joint field. Finally, it shows that the experience, which has been gotten in the qualification, consolidated the quality control systematic that have been carry out during the sleeves acquisition and application at the pipeline construction. (author)

  6. Anticorrosive coating of SixOyCz on metallic substrates applied with the plasma CVD technique

    International Nuclear Information System (INIS)

    Perillo, P; Lasorsa, C; Versaci, R

    2006-01-01

    This work deals with the production of anticorrosive coatings of Si x O y C z on metallic substrates by PECVD (Plasma Enhanced Chemical Vapor Deposition) in a two layer coating, with a gaseous mixture using methyltrimethoxysilane (Z6070) with the contribution of O 2 and methane as reactive gases. The process involves two steps, the first with the substrate thermalized to 500 o C and the second step with the substrate at room temperature. In the first step the process is carried out with the mixture of O 2 and Z6070, in the second step methane is added to the mixture of the plasma forming gases. The coatings were carried out on AISI 410 stainless steel, AISI M2 steel, titanium and AA6061 aluminum substrates. This work presents the preliminary results of the electrochemical evaluation and the mechanical properties of the coating. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS/ESCA ), and scanning electron microscopy were used for this study. Electrochemical techniques were used to study the reaction to the corrosion of the coatings. Potentiodynamic polarization curves were prepared in a solution of 5% H 2 SO 4 and in NaCl 0,1M. The tests were undertaken at room temperature. This process is presented as an alternative to the conventional immersion processes by the sol-gel method, which produces the polymerization of the reagent as a result of the effect of the oxygen from the environment, while the plasma process produces very different chemical reactions in the center of the plasma itself with coatings also different (CW)

  7. Superhydrophobic Copper Surfaces with Anticorrosion Properties Fabricated by Solventless CVD Methods.

    Science.gov (United States)

    Vilaró, Ignasi; Yagüe, Jose L; Borrós, Salvador

    2017-01-11

    Due to continuous miniaturization and increasing number of electrical components in electronics, copper interconnections have become critical for the design of 3D integrated circuits. However, corrosion attack on the copper metal can affect the electronic performance of the material. Superhydrophobic coatings are a commonly used strategy to prevent this undesired effect. In this work, a solventless two-steps process was developed to fabricate superhydrophobic copper surfaces using chemical vapor deposition (CVD) methods. The superhydrophobic state was achieved through the design of a hierarchical structure, combining micro-/nanoscale domains. In the first step, O 2 - and Ar-plasma etchings were performed on the copper substrate to generate microroughness. Afterward, a conformal copolymer, 1H,1H,2H,2H-perfluorodecyl acrylate-ethylene glycol diacrylate [p(PFDA-co-EGDA)], was deposited on top of the metal via initiated CVD (iCVD) to lower the surface energy of the surface. The copolymer topography exhibited a very characteristic and unique nanoworm-like structure. The combination of the nanofeatures of the polymer with the microroughness of the copper led to achievement of the superhydrophobic state. AFM, SEM, and XPS were used to characterize the evolution in topography and chemical composition during the CVD processes. The modified copper showed water contact angles as high as 163° and hysteresis as low as 1°. The coating withstood exposure to aggressive media for extended periods of time. Tafel analysis was used to compare the corrosion rates between bare and modified copper. Results indicated that iCVD-coated copper corrodes 3 orders of magnitude slower than untreated copper. The surface modification process yielded repeatable and robust superhydrophobic coatings with remarkable anticorrosion properties.

  8. Laser ablation and competitive technologies in paint stripping of heavy anticorrosion coatings

    Science.gov (United States)

    Schuöcker, Georg D.; Bielak, Robert

    2007-05-01

    During the last years surface preparation prior to coating operations became an important research and development task, since tightened environmental regulations have to be faced in view of the deliberation of hazardous compounds of coatings. Especially, ship-yards get more and more under pressure, because the environmental commitment of their Asian competitors is fairly limited. Therefore, in the US and in Europe several technology evaluation projects have been launched to face this challenge. The majority of coating service providers and ship yards use grit blasting; this process causes heavy emissions as of dust and enormous amounts of waste as polluted sand. Coating removal without any blasting material would reduce the environmental impact. Laser processing offers ecological advantages. Therefore thermal processes like laser ablation have been studied thoroughly in several published projects and also in this study. Many of these studies have been focused on the maintenance of airplanes, but not on de-coating of heavy protective coatings. In this case the required laser power is extra-high. This study is focused on the maintenance of heavy anti-corrosion coatings and compares the industrial requirements and the opportunities of the innovative laser processes. Based on the results of this analysis similar approaches as e.g. plasma jet coating ablation have been studied. It was concluded that none of these methods can compete economically with the conventional processes as grit blasting and water jetting since the required ablation rate is very high (>60m2/h). A new process is required that is not based on any blasting operation and which does not depend strongly on the coating's characteristic. The delamination of the coating where the coatings is not removed by evaporation, but in little pieces of the complete coating system meets these requirements. The delamination can be accomplished by the thermal destruction of the primer coating by an intense heat pulse

  9. Synthesis, characterization, and controlled release anticorrosion behavior of benzoate intercalated Zn-Al layered double hydroxides

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yi [Shandong Provincial Key Lab of Corrosion Science, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); Zhang, Dun, E-mail: zhangdun@qdio.ac.cn [Shandong Provincial Key Lab of Corrosion Science, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China)

    2011-11-15

    Graphical abstract: The benzoate anion released from Zn-Al LDHs provides a more effective long-term protection against corrosion of Q235 carbon steel in 3.5% NaCl solution. Highlights: {yields} A benzoate anion corrosion inhibitor intercalated Zn-Al layered double hydroxides (LDHs) has been assembled by coprecipitation method. {yields} The kinetic simulation indicates that the ion-exchange one is responsible for the release process and the diffusion through particle is the rate limiting step. {yields} A significant reduction of the corrosion rate is observed when the LDH nanohybrid is present in the corrosive media. -- Abstract: Corrosion inhibitor-inorganic clay composite including benzoate anion intercalated Zn-Al layered double hydroxides (LDHs) are assembled by coprecipitation. Powder X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum analyses indicate that the benzoate anion is successfully intercalated into the LDH interlayer and the benzene planes are vertically bilayer-positioned as a quasi-guest ion-pair form in the gallery space. Kinetic simulation for the release data, XRD and FT-IR analyses of samples recovered from the release medium indicate that ion-exchange is responsible for the release process and diffusion through the particle is also indicated to be the rate-limiting step. The anticorrosion capabilities of LDHs loaded with corrosion inhibitor toward Q235 carbon steel are analyzed by polarization curve and electrochemical impedance spectroscopy methods. Significant reduction of corrosion rate is observed when the LDH nanohybrid is present in the corrosive medium. This hybrid material may potentially be applied as a nanocontainer in self-healing coatings.

  10. In situ regulating of surface morphologies, anti-corrosion and tribological properties of epoxy resin coatings by heat treatment

    Science.gov (United States)

    Liu, Dan; Zhao, Wenjie; Liu, Shuan; Cen, Qihong; Xue, Qunji

    2017-06-01

    A simple and in situ formation method through controlling curing temperature was used to regulate the surface morphology of epoxy resin (EP) coating. Multi-functional tribology test equipment and an electrochemistry workstation were used to evaluate the tribological and anti-corrosion properties of the EP coating cured with diethylenetriamine at room temperature, 80 °C, 100 °C and 120 °C, respectively. The results indicated that the diameter and depth of pores or pits existing on the surface of EP coatings decreased significantly with the increase of curing temperature. The EP coating cured at 120 °C exhibited the best tribological performance, the friction coefficient and wear trace area were 0.56 and 0.003 02 mm2 under dry conditions, 0.18 and 1.873  ×  10-5 mm2 under seawater conditions, respectively. The excellent tribological performance could be attributed to the surface morphologies and high hardness of EP coatings. The EP coating cured at 80 °C exhibited the best anti-corrosion performance that the impedance modulus at 0.01 Hz was close to 5.0 KΩ cm2 even after being immersed in 3.5 wt% NaCl solution for 24 h, which was closely related to its hydrophobic behavior and surface morphology.

  11. Effect of perfluorodecyltrichlorosilane on the surface properties and anti-corrosion behavior of poly(dimethylsiloxane)-ZnO coatings

    Science.gov (United States)

    Arukalam, Innocent O.; Meng, Meijiang; Xiao, Haigang; Ma, Yuantai; Oguzie, Emeka E.; Li, Ying

    2018-03-01

    Poly(dimethylsiloxane)-ZnO coatings modified with different amounts of perfluorodecyltrichlorosilane (FDTS) were prepared using sol-gel technique. The results of field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) examinations showed that the surface structures and roughness of the coatings were respectively influenced by the increasing addition of FDTS. The water contact angle measurements showed maximum value of 130.52° with the 0.10 g FDTS-modified coating sample. The X-ray photoelectron spectroscopy (XPS) results indicated the coatings' hydrophobicity was also influenced by surface chemistry. The FTIR-ATR characterization results showed there was remarkable increase in the crystallinity of 0.10 g FDTS-modified coating after modification, and was confirmed by differential scanning calorimetry (DSC) analysis of crystallization temperature and the X-ray diffraction (XRD) results with an estimation of 71.29% percent crystallinity. The mechanical properties of the coatings were also conducted. The EIS measurements for anti-corrosion behavior showed that 0.10 g FDTS-modified coating had the highest barrier performance and lowest rate of degradation. Indeed, the obtained data have demonstrated that 0.10 g (≈ 0.18%) FDTS produced the most significantly effect on the surface and barrier properties of the coatings and thus, can effectively be used for anti-corrosion application in the marine environments.

  12. Investigation of anticorrosion properties of nanocomposites of spray coated zinc oxide and titanium dioxide thin films on stainless steel (304L SS) in saline environment

    Science.gov (United States)

    P, Muhamed Shajudheen V.; S, Saravana Kumar; V, Senthil Kumar; Maheswari A, Uma; M, Sivakumar; Rani K, Anitha

    2018-01-01

    The present study reports the anticorrosive nature of nanocomposite thin films of zinc oxide and titanium dioxide on steel substrate (304L SS) using spray coating method. The morphology and chemical constituents of the nanocomposite thin film were characterized by field effect scanning electron microscopy and energy dispersive analysis of x-ray (EDAX) studies. From the EDAX studies, it was observed that nanocomposite coatings of desired stoichiometry can be synthesized using present coating technique. The cyclic voltametric techniques such as Tafel analysis and electrochemical impedance spectroscopy (EIS) analysis were conducted to study the anticorrosion properties of the coatings. The E corr values obtained from Tafel polarization curves of the sample coated with nanocomposites of ZnO and TiO2 in different ratios (5:1, 1:1 and 1:5) indicated that the corrosion resistance was improved compared to bare steel. The coating resistance values obtained from the Nyquist plot after fitting with equivalent circuit confirmed the improved anticorrosion performance of the coated samples. The sample coated with ZnO: TiO2 in the ratio 1:5 showed better corrosion resistance compared to other ratios. The Tafel and EIS studies were repeated after exposure to 5% NaCl for 390 h and the results indicated the anticorrosive nature of the coating in the aggressive environment. The root mean square deviation of surface roughness values calculated from the AFM images before and after salt spray indicated the stability of coating in the saline environment.

  13. Intelligent saline enabled self-healing of multilayer coatings and its optimization to achieve redox catalytically provoked anti-corrosion ability

    Energy Technology Data Exchange (ETDEWEB)

    Syed, Junaid Ali; Tang, Shaochun; Meng, Xiangkang, E-mail: mengxk@nju.edu.cn

    2016-10-15

    Highlights: • Multilayer coatings were prepared with good self-healing and anti-corrosion ability. • The lifespan of SS is much improved and it is stable even after 120 h in 3.5% NaCl. • Multilayer structure with redox catalytic and self-healing ability leads to high P{sub e}. • Saline-triggered self-healing and anti-corrosion mechanisms were envisaged. - Abstract: To obtain a coating with both self-healing and redox catalytic ability to protect a metal substrate from corrosion under aggressive environment is strongly desired. Herein, we report the design and fabrication of intelligent polyaniline-polyacrylic acid/polyethyleneimine (PANI-PAA/PEI) multilayer composite coatings by spin assembly. The main influencing factors, including solution concentration (c) and disk rotating speed (ω) were studied in order to gain excellent performance. The resulting multilayer coatings with thickness in a range from 0.47 to 2.94 μm can heal severe structural damages and sustain a superior anti-corrosive performance for 120 h in 3.5% NaCl. The PANI-PAA layer enhances the anti-corrosion property and PEI layer contributes to the self-healing ability as well as their multilayer combination strengthens them. The improved self-healing ability is attributed to the rearrangement and reversible non-covalent interactions of the PANI-PAA and PEI layers that facilitates electrostatic repairing.

  14. Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

    Energy Technology Data Exchange (ETDEWEB)

    Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

    2004-07-01

    Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

  15. Anti-corrosion performance of composite inhibitor for N80 steel in NaIO4 solution

    Science.gov (United States)

    Zhao, Liqiang; Zhu, Yanhua; Zhang, Jian; Liu, Pingli; Liu, Yigang; Meng, Xianghai; Liu, Changlong

    2017-10-01

    A kind of composite inhibitor was chosen and compounded by zinc nitrate, sodium silicate, sodium tri-polyphosphate by orthogonal design method. The anti-corrosion performance of this composite inhibitor for N80 steel in sodium periodate solution was investigated through electrochemical measurements and soaking experiments, followed by corrosion morphology observations and corrosion products analysis. The results indicated that the composite inhibitor is a cathodic inhibitor and suitable for application in sodium periodate solution, the inhibition efficiency of optimal inhibitor can reach to 95.3%. The composite inhibitor inhibited the corrosion process by preventing the contact of corrosive medium and steel surface through formation of a protective film on the surface of N80 steel.

  16. Toward understanding the anticorrosive mechanism of some thiourea derivatives for carbon steel corrosion: A combined DFT and molecular dynamics investigation.

    Science.gov (United States)

    Guo, Lei; Kaya, Savaş; Obot, Ime Bassey; Zheng, Xingwen; Qiang, Yujie

    2017-11-15

    The mutually corroborated density functional theory (DFT) and molecular dynamics (MD) simulation methodology were employed to evaluate the inhibition performance of three thiourea derivatives (Inh1, Inh2, and Inh3) on carbon steel corrosion. Experimental results have shown that the corrosion rate follows the order: Inh3>Inh2>Inh1. Quantum chemical descriptors such as the frontier orbital energies (E HOMO and E LUMO ), the energy gap between E LUMO and E HOMO (ΔE), dipole moment (μ), and Fukui index have been calculated and discussed. Some significant factors such as solvent, temperature, and coverage have been considered when investigating the adsorption of aforementioned thiourea derivatives on Fe(110) surface. Our results provide important atomic/molecular insights into the anticorrosive mechanism of inhibitor molecules, which could help in understanding the organic-metal interface and designing more appropriate organic corrosion inhibitors. Copyright © 2017 Elsevier Inc. All rights reserved.

  17. Development and evaluation of electroless Ag-PTFE composite coatings with anti-microbial and anti-corrosion properties

    Science.gov (United States)

    Zhao, Q.; Liu, Y.; Wang, C.

    2005-12-01

    Electroless Ag-polytetrafluoroethylene (PTFE) composite coatings were prepared on stainless steel sheets. The existence and distribution of PTFE in the coatings were analysed with an energy dispersive X-ray microanalysis (EDX). The contact angle values and surface energies of the Ag-PTFE coatings, silver coating, stainless steel, titanium and E. coli Rosetta were measured. The experimental results showed that stainless steel surfaces coated with Ag-PTFE reduced E. coli attachment by 94-98%, compared with silver coating, stainless steel or titanium surfaces. The anti-bacterial mechanism of the Ag-PTFE composite coatings was explained with the extended Derjaguin-Landau-Verwey-Overbeek (DLVO) theory. The anticorrosion properties of the Ag-PTFE composite coatings in 0.9% NaCl solution were studied. The results showed that the corrosion resistance of the Ag-PTFE composite coatings was superior to that of stainless steel 316L.

  18. Graphite intercalated polyaniline composite with superior anticorrosive and hydrophobic properties, as protective coating material on steel surfaces

    International Nuclear Information System (INIS)

    Rathnayake, R.M.N.M.; Mantilaka, M.M.M.G.P.G.; Hara, Masanori; Huang, Hsin-Hui; Wijayasinghe, H.W.M.A.C.; Yoshimura, Masamichi; Pitawala, H.M.T.G.A.

    2017-01-01

    Highlights: • In this paper, it has been utilized a novel method to prepare a new composite material of PANI/NPG graphite composite, using NPG vein graphite variety. • It is found that the composite works as an anti-corrosive coating on steel surfaces. Further, the prepared composite shows good hydrophobic ability, which is very useful in preventing corrosion on metal surfaces. • The prepared PANI/NPG composite material shows a significantly high corrosion resistance compared to alkyd resin/PANI coatings or alkyd resin coatings, on steel surfaces. - Abstract: Solid polymer composite systems are widely being used for potential technological applications in secondary energy sources and electrochromic devices. In this study, we synthesized and characterized a composite material composed of polyaniline (PANI) and natural needle platy (NPG) vein graphite. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), cyclic voltammetry (CV), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), micro-Raman analysis, thermogravimetric and differential thermal analysis (TGA/DTA), transmission electron microscopy (TEM) were used to study the structural and electrochemical properties of the prepared PANI/NPG graphite composite. XPS, FTIR, and micro-Raman analysis confirmed the existence of relevant functional groups and bonding in the prepared PANI/NPG composite material. The composite shows a very low corrosion rate, approximately 29 μm per year, and high hydrophobicity on steel surfaces, which helps to prevent the corrosion due to O 2 penetration towards the metal surface. It indicates that the composite can be used as a high potential surface coating material to anticorrosion. The specific capacitance of PANI/NPG composite is 833.3 F g −1 , which is higher than that of PANI. This synergistic electrical performance result proves the prepared PANI/NPG graphite composite as a suitable protective coating material for steel surfaces.

  19. Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

    Energy Technology Data Exchange (ETDEWEB)

    Cui, Mingjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Ren, Siming [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Chen, Jia; Liu, Shuan [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhang, Guangan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Xue, Qunji, E-mail: qjxue@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2017-03-01

    Highlights: • Hexagonal boron nitride nanosheets were well dispersed by using water-soluble carboxylated aniline trimer as dispersant. • The best corrosion performance of waterborne epoxy coatings was achieved with the addition of 1 wt% h-BN. • The decrease of the pores and defects of coating matrix inhibits the diffusion and water absorption of corrosive medium in the coating. - Abstract: Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT{sup −}) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT{sup −}, as proved by Raman and UV–vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 10{sup 6} Ω cm{sup 2}) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

  20. Graphite intercalated polyaniline composite with superior anticorrosive and hydrophobic properties, as protective coating material on steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Rathnayake, R.M.N.M. [National Institute of Fundamental Studies, Kandy (Sri Lanka); Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Mantilaka, M.M.M.G.P.G. [Sri Lanka Institute of Nanotechnology, Nanotechnology and Science Park, Mahenwatte, Pitipana, Homagama (Sri Lanka); Hara, Masanori; Huang, Hsin-Hui [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Wijayasinghe, H.W.M.A.C., E-mail: athula@ifs.ac.lk [National Institute of Fundamental Studies, Kandy (Sri Lanka); Yoshimura, Masamichi [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Pitawala, H.M.T.G.A. [Department of Geology, University of Peradeniya, Peradeniya (Sri Lanka)

    2017-07-15

    Highlights: • In this paper, it has been utilized a novel method to prepare a new composite material of PANI/NPG graphite composite, using NPG vein graphite variety. • It is found that the composite works as an anti-corrosive coating on steel surfaces. Further, the prepared composite shows good hydrophobic ability, which is very useful in preventing corrosion on metal surfaces. • The prepared PANI/NPG composite material shows a significantly high corrosion resistance compared to alkyd resin/PANI coatings or alkyd resin coatings, on steel surfaces. - Abstract: Solid polymer composite systems are widely being used for potential technological applications in secondary energy sources and electrochromic devices. In this study, we synthesized and characterized a composite material composed of polyaniline (PANI) and natural needle platy (NPG) vein graphite. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), cyclic voltammetry (CV), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), micro-Raman analysis, thermogravimetric and differential thermal analysis (TGA/DTA), transmission electron microscopy (TEM) were used to study the structural and electrochemical properties of the prepared PANI/NPG graphite composite. XPS, FTIR, and micro-Raman analysis confirmed the existence of relevant functional groups and bonding in the prepared PANI/NPG composite material. The composite shows a very low corrosion rate, approximately 29 μm per year, and high hydrophobicity on steel surfaces, which helps to prevent the corrosion due to O{sub 2} penetration towards the metal surface. It indicates that the composite can be used as a high potential surface coating material to anticorrosion. The specific capacitance of PANI/NPG composite is 833.3 F g{sup −1}, which is higher than that of PANI. This synergistic electrical performance result proves the prepared PANI/NPG graphite composite as a suitable protective coating material for steel

  1. Epoxy composites coating with Fe3O4 decorated graphene oxide: Modified bio-inspired surface chemistry, synergistic effect and improved anti-corrosion performance

    Science.gov (United States)

    Zhan, Yingqing; Zhang, Jieming; Wan, Xinyi; Long, Zhihang; He, Shuangjiang; He, Yi

    2018-04-01

    To obtain graphene or graphene derivatives based epoxy composite coatings with high anti-corrosion performance, the morphology of nanostructures, dispersion, and interfacial adhesion are key factors that need to be considered. We here demonstrated the bio-inspired co-modification of graphene oxide/Fe3O4 hybrid (GO-Fe3O4@ poly (DA+KH550)) and its synergistic effect on the anti-corrosion performance of epoxy coating. For this purpose, graphene oxide/Fe3O4 hybrid obtained from hydrothermal route was modified by self-polymerization between dopamine and secondary functional monomer (KH550), which led to the modified bio-inspired surface functionalization. This novel modified bio-inspired functionalization was quite distinct from conventional surface modification or decoration. Namely, abundant amino groups were introduced by modified bio-inspired functionalization, which allowed the graphene oxide/Fe3O4 hybrid to disperse well in epoxy resin and enhanced the interfacial adhesion between modified nanofiller and epoxy resin through chemical crosslinking reaction. The electrochemical impedance spectroscopy (EIS) test revealed that anti-corrosive performance of epoxy coatings was significantly enhanced by addition of 0.5 wt% modified bio-inspired functionalized GO-Fe3O4 hybrid compared with neat epoxy and other nanofillers/epoxy composite coatings. Moreover, the micro-hardness of epoxy coating was enhanced by 71.8% compared with pure epoxy coating at the same loading content. In addition, the anticorrosion mechanism of GO-Fe3O4@poly (DA+KH550) was tentatively discussed.

  2. Facile fabrication of core-shell Pr6O11-ZnO modified silane coatings for anti-corrosion applications

    Science.gov (United States)

    Jeeva Jothi, K.; Palanivelu, K.

    2014-01-01

    In this work, we have developed a facile and inexpensive method to fabricate anti-corrosive and hydrophobic surface with hierarchical micro and nano structures. We demonstrate for the first time the use of praseodymium oxide doped zinc oxide (Pr6O11-ZnO) nanocomposites loaded in a hybrid sol-gel (SiOx/ZrOx) layer, to effectively protect the underlying steel substrate from corrosion attack. The influence of Pr6O11-ZnO gives the surprising aspects based on active anti-corrosion and hydrophobic coatings. The spherical SiO2 particles have been successfully coated with Pr6O11-ZnO layer through sol-gel process. The resulted SiO2@Pr6O11-ZnO core-shell was characterized by Transmission Electron Microscopy (TEM), X-ray diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and X-ray Photoelectron Spectroscopy (XPS). The barrier properties of the intact coatings were assessed by Electrochemical Impedance Spectroscopy (EIS). The fabrication of SiO2@Pr6O11-ZnO shows dual properties of hydrophobic and anti-corrosion micro/nanostructured sol-gel coatings follows a single/simple step coating procedure. This study has led to a better understanding factor influencing the anti-corrosion performance with embedded nanocomposites. These developments are particularly for silane network@ Pr6O11-ZnO for self-healing and self-cleaning behavior which can be designed for new protective coating system.

  3. Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wen; Li, Wenfang, E-mail: mewfli@163.com; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

    2017-05-31

    Highlights: • The surface roughness and surface free energy of the AA6063 are significantly increased after TZVCC treatment. • The anti-corrosion performance of the AA6063 is effectively enhanced after TZVCC treatment. • Both the corrosion resistance and wet adhesion properties of the epoxy coating on the AA6063 are noticeably improved after TZVCC treatment. - Abstract: In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

  4. Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

    Science.gov (United States)

    Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

    2014-08-01

    This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

  5. Development and the Educational Effect of a System of the Corrosion of Iron and the Anti-corrosion Ability of Conductive Polymer Polyaniline

    Science.gov (United States)

    Yano, Jun; Nakamura, Noriyuki; Yamazaki, Suzuko; Ichimori, Hayato; Osaki, Nobukazu; Okano, Hiroshi

    Few general chemistry textbooks of high schools, colleges and universities introduce the corrosion of iron into the oxidation-reduction (redox) section, although the corrosion is very popular phenomena for students. Besides, no description appears about conductive polymers as anti-corrosion materials. The corrosion is a redox reaction proceeding through the local cell mechanism : the iron oxidation half-cell reaction at the local anode and the reduction of oxygen at the local cathode. To prepare a teaching tool for understanding of the mechanism, the visualization of the corrosion was attempted using phenolphthalein and potassium hexacyanoferrate (III) as color couplers for the anodic and cathodic products : Fe2+ and OH-. The local anode and cathode were obviously shown as gradual blue and red coloration when commercial nails were soaked in 4% NaCl aqueous solution containing phenolphthalein and potassium hexacyanoferrate (III) . On the other hand, no coloration occurred for the nail covered with a conductive polymer polyaniline. To know the anti-corrosion mechanism, the open-circuit potential of the nail was measured. The fact that the potential was kept at the potential range where iron was passivated implied that polyaniline acted as an in-situ oxidant. The visualization was experimentally performed at an actual chemistry class and the utility value was estimated. As a result, the visualization is expected to be a useful teaching tool for the corrosion and the understanding of the role of polyaniline as the anti-corrosion material.

  6. Influence of anti-corrosion additive on the performance, emission and engine component wear characteristics of an IDI diesel engine fueled with palm biodiesel

    International Nuclear Information System (INIS)

    Ashraful, A.M.; Masjuki, H.H.; Kalam, M.A.; Rashedul, H.K.; Sajjad, H.; Abedin, M.J.

    2014-01-01

    Highlights: • Maximum engine performance was obtained at 2000 rpm for all fuel blends. • IRGALUBE 349 additive is enhances diesel engine performance. • Reduction of CO and NOx considerably using anti-corrosion additive except HC. • Engine wear decreases with using blended fuels with anti-corrosion additive. - Abstract: This study evaluates the effect of anti-corrosion additives such as 8% and 16% (vol.%) palm olein oil (PO) with ordinary diesel (OD) fuel on engine operation, emission behavior, engine part wear, and lubrication characteristics. This experiment was conducted on 4-cylinder and 4-stroke IDI diesel engine at different engine speed ranging from 1200 to 2800 RPM with 30% throttle setting under full load condition. The properties of the palm olein oil blends meet the ASTM D6751 and EN 14214 standards. At 2000 rpm, the experimental results revealed that the POD8A (0.2% Additive + 8% PO + 92% OD) and POD16A (0.2% Additive + 16% PO + 84% OD) blended fuels produced 0.5% and 0.51% higher brake power as well as 1.45% and 1.25% higher torque than same blends without additive, respectively. In comparison with ODF, the brake specific fuel consumption (BSFC) was found 1.8% and 3.1% higher for POD8A and POD16A blends, respectively. Anti-corrosion additive is found more effectual in enhancing the engine performance as such additive helps in timely ignition for complete burn in the combustion chamber. The results from engine emission indicated that POD8A and POD16A blended fuel reduced CO emissions by 11% and 6.6% and NOx emission by 2.5% and 1.09%, respectively in compared with OD fuel. Although HC emissions for all blended fuel and OD fuel increased at higher engine speed, the average HC emissions of all blended fuel were not higher than OD fuel. The application of anti-corrosion additives in POD blends reduced ferrous (Fe) wear debris concentration (WBC) by 17.3%. The reductions in WBC were about 16.1%, 10.8%, and 19.3%, 17.6% for copper (Cu) and aluminum

  7. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, Somayeh, E-mail: somaye.mohammadi32@aut.ac.ir [Department of Chemistry, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Taromi, Faramarz Afshar [Department of Polymer Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

    2016-08-15

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  8. Electrochemical and anticorrosion properties of 5-hydroxytryptophan on mild steel in a simulated well-acidizing fluid

    Directory of Open Access Journals (Sweden)

    Ekemini Ituen

    2017-09-01

    Full Text Available The anticorrosion effect of 5-hydroxytryptophan (5-HTP on mild steel (MS was investigated by gravimetric and electrochemical techniques. Two different concentrations (1 M and 15% of hydrochloric acid were used to simulate well-acidizing fluid. The results show that 10 × 10−5 M 5-HTP is 96.1% efficient in 1 M HCl and 78.1% efficient in 15% HCl at 30 °C. The efficiency decreases as the temperature increases, reaching 66.9% and 39.8% in 1 M and 15% HCl, respectively, at 90 °C. When 5-HTP is blended with potassium iodide and glutathione, the efficiency increases to above 88% and 78% in 1 M and 15% HCl, respectively, at 90 °C. Increasing the 5-HTP concentration decreases the double-layer capacitance and increases the charge-transfer resistance. 5-HTP behaves as a mixed‐type corrosion inhibitor with anodic predominance and is spontaneously adsorbed on the steel surface. Physisorption of 5-HTP is best described by the Langmuir adsorption model and is also exothermic with a resultant decrease in the entropy of the bulk solution. The results of SEM/EDAX, FTIR and UV–VIS studies support the hypothesis that a protective film of 5-HTP forms on MS facilitated by O, N and CC functionalities.

  9. REACH exposure assessment of anticorrosive paint products--determination of exposure from application and service life to the aquatic environment.

    Science.gov (United States)

    Gade, Anne Lill; Heiaas, Harald; Thomas, Kevin; Hylland, Ketil

    2011-12-01

    The European Community Regulation on the registration, evaluation, authorisation and restriction of chemicals (REACH) introduced exposure scenarios describing safe use quantitatively, and enhancing the importance of scientific based exposure assessments. This paper presents methods to determine exposure from the airless spray application of anti-corrosive paint and leaching of painted articles submerged in seawater, to establish whether it is possible to test these exposures in a reproducible and feasible way. The paper also presents results from using the methods in order to assess how well the default values recommended under REACH coincide with the tested values and corresponding values available in literature. The methods used were feasible under laboratory conditions. The reproducibility of the application study was shown to be good and all analyses of the leaching showed concentrations below detection limit. More replicates will be required to validate the reproducibility of the growth inhibition tests. Measured values for the present overspray scenario were between, and the leaching values below, values from REACH guidelines and emission scenario documents. Further development of the methods is recommended. Copyright © 2011 Elsevier Inc. All rights reserved.

  10. Development of Castor Oil Based Poly(urethane-esteramide/TiO2 Nanocomposites as Anticorrosive and Antimicrobial Coatings

    Directory of Open Access Journals (Sweden)

    Mohammed Rafi Shaik

    2015-01-01

    Full Text Available Castor oil based polyesteramide (CPEA resin has been successfully synthesized by the condensation polymerization of N-N-bis (2-hydroxyethyl castor oil fatty amide (HECA with terephthalic acid and further modified with different percentages of 7, 9, 11, and 13 wt.% of toluene-2,4-diisocyanate (TDI to obtain poly(urethane-esteramide (UCPEA, via addition polymerization. TiO2 (0.1, 0.2, 0.3, 0.4, and 0.5 wt% nanoparticles were dispersed in UCPEA resin. The structural elucidation of HECA, CPEA, and UCPEA has been carried out using FT-IR, 1H-NMR, and 13C-NMR spectroscopic techniques while physicochemical and physicomechanical properties were investigated by standard methods. Thermal stability and molecular weight of UCPEA have been assessed by thermogravimetric analysis (TGA and gel permeation chromatography (GPC, respectively. Furthermore, the corrosion behavior of UCPEA coatings on mild steel has been investigated by potentiodynamic polarization measurements in different corrosive environments (3.5 wt% HCl, 5 wt% NaCl, 3.5 wt% NaOH, and tap water at room temperature and surface analysis by scanning electron microscope (SEM and energy dispersive X-ray (EDX. The antibacterial activities of the UCPEA were tested against bacteria and fungi by agar disc diffusion method. The results of this study have revealed that UCPEA nanocomposite coatings exhibit good physicomechanical, anticorrosion and antimicrobial properties, which can be safely used up to 200°C.

  11. A sturdy self-cleaning and anti-corrosion superhydrophobic coating assembled by amino silicon oil modifying potassium titanate whisker-silica particles

    Science.gov (United States)

    Lv, Chongjiang; Wang, Huaiyuan; Liu, Zhanjian; Zhang, Wenbo; Wang, Chijia; Tao, Ruifeng; Li, Meiling; Zhu, Yanji

    2018-03-01

    A sturdy self-cleaning and anticorrosion superhydrophobic coating based on poly(phenylene sulfide) (PPS) matrix has been successfully fabricated by combination of sol-gel and spraying technology without using any fluorine materials. The prepared coating possessed excellent superhydrophobicity with the water contact angle (WCA) (161 ± 1.2)° and slide angle (SA) (2 ± 1.5)°, which was ascribed to the synergistic effect of low-surface energy material amino silicon oil (ASO) and the binary potassium titanate whisker-silica (PTW-SiO2) composite particles formed by in-situ growth of SiO2 on modified PTW via sol-gel. Moreover, The PPS/ASO/PTW-SiO2 superhydrophobic coating exhibited decent self-cleaning property with clean surface even after 100 times immersion in muddy solution. The abrasion test demonstrated that the mechanical stability of prepared coating was about 2 times of the pure PPS coating. Simultaneously, the potentiodynamic polarization and electrochemical impedance spectroscopy testified the excellent corrosion resistance of prepared coating with the performance of lower corrosion current (1.289 × 10-10 A/cm2) and high protection efficiency (99.999%) even after immersion in 3.5 wt.% NaCl solution for 28 days. It is believed that this sturdy self-cleaning and anti-corrosion superhydrophobic coating might have a promising application prospect in industry.

  12. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    International Nuclear Information System (INIS)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

    2015-01-01

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

  13. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

    2015-03-30

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  14. Convenient routes to synthesize uncommon vaterite nanoparticles and the nanocomposites of alkyd resin/polyaniline/vaterite: The latter possessing superior anticorrosive performance on mild steel surfaces

    International Nuclear Information System (INIS)

    Senarathna, K.G. Chathuranga; Mantilaka, M.M.M.G.P.G.; Peiris, T.A. Nirmal; Pitawala, H.M.T.G.A.; Karunaratne, D.G.G.P.; Rajapakse, R.M.G.

    2014-01-01

    Polyaniline (PANI)/Precipitated Calcium Carbonate (PCC) composite materials are prepared, for the first time, starting from naturally occurring calcite, and are well characterized. X-ray diffraction (XRD) studies provide information for the presence of unstable vaterite form of PCC in the composites, with an average crystallite size of 26 nm, thus demonstrating the ability of PANI to stabilize, otherwise unstable, vaterite phase of CaCO 3 . Thermal analytical results (TGA and DSC) also provide information for the presence of only PANI and PCC, thus providing information for the purity of the composites. This method, therefore, provides a convenient route to prepare vaterite nanoparticles. Electron Microscopic (FE-SEM) images of the composites confirm that the voids of PANI chains are filled by the spherical nannoparticles of vaterite of diameter ∼ 24 nm, to result in spheres of the composites with an average diameter of 3–4 μm. FTIR spectra show that the PANI exists in its emaraldine form, weakly protonated when prepared at pH 5. Analysis of the FT-IR data for the four composites of PANI/vaterite gives the molar ratios of PANI:vaterite to be 1:4, 1:2, 1:1, 2:1, respectively. The PANI/PCC composites show electrical conductivity of ∼ 1.00 × 10 −5 S cm −1 , which is an impressive value to use these materials as anticorrosive coatings. AC impedance studies also give the conductivities of the PANI/PCC composites to be corresponding to a weakly electronically-conductive emeraldine form of PANI, with equal contributions from the ionic and electronic components, irrespective of the different amounts of vaterite or calcite present in the composites. The DC polarization test confirms equal transport numbers for ions and electrons in PANI samples. The above composites of PANI/vaterite, and a composite of 1:1 molar ratio of PANI/calcite, were mixed with alkyd resin and xylene, separately, to prepare anticorrosive coatings on mild steel (Mole percentages: 98.90% Fe

  15. In Situ Formation of Decavanadate-Intercalated Layered Double Hydroxide Films on AA2024 and their Anti-Corrosive Properties when Combined with Hybrid Sol Gel Films

    Directory of Open Access Journals (Sweden)

    Junsheng Wu

    2017-04-01

    Full Text Available A layered double hydroxide (LDH film was formed in situ on aluminum alloy 2024 through a urea hydrolysis method, and a decavanadate-intercalated LDH (LDH-V film fabricated through the dip coating method. The microstructural and morphological characteristics were investigated by scanning electron microscopy (SEM. The corrosion-resistant performance was analyzed by electrochemical impedance spectroscopy (EIS, scanning electrochemical microscopy (SECM, and a salt-spray test (SST.The SEM results showed that a complete and defect-free surface was formed on the LDH-VS film. The anticorrosion results revealed that the LDH-VS film had better corrosion-resistant properties than the LDH-S film, especially long-term corrosion resistance. The mechanism of corrosion protection was proposed to consist of the self-healing effect of the decavanadate intercalation and the shielding effect of the sol-gel film.

  16. Effect of cerium (IV) ions on the anticorrosion properties of siloxane-poly(methyl methacrylate) based film applied on tin coated steel

    International Nuclear Information System (INIS)

    Suegama, P.H.; Sarmento, V.H.V.; Montemor, M.F.; Benedetti, A.V.; de Melo, H.G.; Aoki, I.V.; Santilli, C.V.

    2010-01-01

    This work investigates the influence of the addition of cerium (IV) ions on the anticorrosion properties of organic-inorganic hybrid coatings applied to passivated tin coated steel. In order to evaluate the specific effect of cerium (IV) addition on nanostructural features of the organic and inorganic phases of the hybrid coating, the hydrolytic polycondensation of silicon alkoxide and the radical polymerization of the methyl methacrylate (MMA) function were induced separately. The corrosion resistance of the coatings was evaluated by means of linear polarization, Tafel type curves and electrochemical impedance measurements. The impedance results obtained for the hybrid coatings were discussed based on an electrical equivalent circuit used to fit the experimental data. The electrochemical results clearly showed the improvement of the protective properties of the organic-inorganic hybrid coating mainly when the cerium (IV) was added to the organic phase solution precursor, which seemed to be due to the formation of a more uniform and densely reticulated siloxane-PMMA film.

  17. Effect of cerium (IV) ions on the anticorrosion properties of siloxane-poly(methyl methacrylate) based film applied on tin coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Suegama, P.H. [Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, CP 61548, 05424-970 Sao Paulo, SP (Brazil); Sarmento, V.H.V. [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil); Montemor, M.F. [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Benedetti, A.V. [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil); de Melo, H.G.; Aoki, I.V. [Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, CP 61548, 05424-970 Sao Paulo, SP (Brazil); Santilli, C.V., E-mail: santilli@iq.unesp.b [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil)

    2010-07-15

    This work investigates the influence of the addition of cerium (IV) ions on the anticorrosion properties of organic-inorganic hybrid coatings applied to passivated tin coated steel. In order to evaluate the specific effect of cerium (IV) addition on nanostructural features of the organic and inorganic phases of the hybrid coating, the hydrolytic polycondensation of silicon alkoxide and the radical polymerization of the methyl methacrylate (MMA) function were induced separately. The corrosion resistance of the coatings was evaluated by means of linear polarization, Tafel type curves and electrochemical impedance measurements. The impedance results obtained for the hybrid coatings were discussed based on an electrical equivalent circuit used to fit the experimental data. The electrochemical results clearly showed the improvement of the protective properties of the organic-inorganic hybrid coating mainly when the cerium (IV) was added to the organic phase solution precursor, which seemed to be due to the formation of a more uniform and densely reticulated siloxane-PMMA film.

  18. Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

    Directory of Open Access Journals (Sweden)

    Yoshiyuki Show

    2013-01-01

    Full Text Available Composite film of carbon nanotube (CNT and polytetrafluoroethylene (PTFE was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS bipolar plates of the proton exchange membrane fuel cell (PEMFC as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assembly (MEA of the PEMFC. The output power of the fuel cell is increased by 1.6 times because the decrease in the contact resistance decreases the series resistance of the PEMFC. Moreover, the coating of this composite film protects the bipolar plate from the surface corrosion.

  19. Synergism in anticorrosive paints

    Indian Academy of Sciences (India)

    CONICET–CICPBA): Centro de Investigación y Desarrollo en Tecnología de Pinturas, Calle 52e/121 y 122, (B1900AYB), La Plata 1900, Argentina; Universidad Nacional de La Plata, La Plata 1900, Argentina ...

  20. Design and Fabrication of a Novel Stimulus-Feedback Anticorrosion Coating Featured by Rapid Self-Healing Functionality for the Protection of Magnesium Alloy.

    Science.gov (United States)

    Ding, ChenDi; Xu, JianHua; Tong, Ling; Gong, GuangCai; Jiang, Wei; Fu, Jiajun

    2017-06-21

    Corrosion potential stimulus-responsive smart nanocontainers (CP-SNCs) are designed and synthesized based on the installation of the supramolecular assemblies (bipyridinium ⊂ water-soluble pillar[5]arenes) onto the exterior surface of magnetic nanovehicles (Fe 3 O 4 @mSiO 2 ), linked by disulfide linkers. The supramolecular assemblies with high binding affinity as gatekeepers effectively block the encapsulated organic corrosion inhibitor, 8-hydroxyquinoline (8-HQ), within the mesopores of Fe 3 O 4 @mSiO 2 . When the corrosion potential of the magnesium alloy (-1.5 V vs SHE) is exerted, 8-HQ is released instantly because of the cleavage of disulfide linkers and the removal of the supramolecular assemblies. CP-SNCs were incorporated into the hybrid organic-inorganic sol-gel coating to construct a corrosion potential stimulus-feedback anticorrosion coating (CP-SFAC) that was then deposited on the magnesium alloy, AZ31B. With the aid of a magnetic field, CP-SNCs were gathered in the proximity of the surface of AZ31B. CP-SFAC showed a satisfactory anticorrosion performance, more importantly, through the evaluation of microzone electrochemical techniques. CP-SFAC presented the rapid self-healing functionality when the localized corrosion occurred. Shortening the distance between CP-SNCs and the surface of AZ31B enhances the availability of the incorporated CP-SNCs and makes most of the CP-SNCs to timely respond to the corrosion potential stimulus and facilitates the formation of a compact molecular protective film before the corrosion products pile up. The characteristics of fast response time and quick self-healing rate meet the requirements of the magnesium alloy for self-healing in local regions.

  1. Fast and low-cost method to fabricate large-area superhydrophobic surface on steel substrate with anticorrosion and anti-icing properties

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Wei; Liu, Hongtao, E-mail: liuht100@126.com; Sun, Qinghe; Zhu, Wei [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Chen, Tianchi [College of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China)

    2016-07-15

    A facile and quick fabrication method was proposed to prepare superhydrophobic surfaces on iron substrate by chemical immersion and subsequent stearic acid modification. The association between wettability and surface morphology was studied through altering the copper ion concentration and immersion time. Surface tension instrument, scanning electron microscopy, x-ray diffraction, x-ray photoelectron spectroscopy, and electrochemical workstation were used to characterize the wettability, physical morphology, chemical composition, and corrosion resistance ability of the prepared film. Results showed that both the rough micro/nanostructures and low surface energy material play critical roles in surface wettability. The superhydrophobic film achieved a better anticorrosion property compared to barrier iron by analysis of open circuit potential, potentiodynamic polarization curves, and Nyquist plots. In addition, the superhydrophobic surface showed excellent performance of acid and alkali resistance, anti-icing, and self-cleaning through a series of environmental tests. This study provides a valid method for quick-preparation of the stable superhydrophobic surfaces, which has a promising application in steel buildings and facilities.

  2. Ultrasound assisted synthesis of PANI/ZnMoO4 nanocomposite for simultaneous improvement in anticorrosion, physico-chemical properties and its application in gas sensing.

    Science.gov (United States)

    Bhanvase, B A; Darda, N S; Veerkar, N C; Shende, A S; Satpute, S R; Sonawane, S H

    2015-05-01

    Ultrasound assisted in-situ semi-batch emulsion polymerization has been used for the preparation of polyaniline (PANI) and PANI/ZnMoO4 nanocomposite with different loading of ZnMoO4 (ZM) nanoparticles. ZM nanoparticles were functionalized using Myristic acid (MA) for better compatibility with PANI. The cavitational effects induced due to ultrasonic irradiations have been shown significant enhancement in the dispersion of functionalized ZM nanoparticles into the PANI during ultrasound assisted in-situ emulsion polymerization process. TEM images of PANI/ZM nanocomposite particles give the direct evidence of fine dispersion and encapsulation of MA treated ZM nanoparticles in PANI matrix. The presence of ZM nanoparticles in PANI/ZM nanocomposite shows significant improvement in the mechanical (cross-cut adhesion), thermal, anticorrosion and sensing properties of PANI/ZM nanocomposite/alkyd coatings over PANI/alkyd and neat alkyd resin coating. Fine and uniform dispersion of ZM nanoparticles in PANI matrix using this novel synthesis method (PANI (p-type)/ZM (n-type) hetero-junction) improves LPG sensing ability and minimizes response time to sense LPG significantly compared with neat PANI. Copyright © 2014 Elsevier B.V. All rights reserved.

  3. Simultaneous determination of rare earth elements in ore and anti-corrosion coating samples using a portable capillary electrophoresis instrument with contactless conductivity detection.

    Science.gov (United States)

    Nguyen, Thi Anh Huong; Nguyen, Van Ri; Le, Duc Dung; Nguyen, Thi Thanh Binh; Cao, Van Hoang; Nguyen, Thi Kim Dung; Sáiz, Jorge; Hauser, Peter C; Mai, Thanh Duc

    2016-07-29

    The employment of an in-house-made capillary electrophoresis (CE) instrument with capacitively coupled contactless conductivity detection (C(4)D) as a simple and inexpensive solution for simultaneous determination of many rare earth elements (REEs) in ore samples from Vietnam, as well as in anti-corrosion coating samples is reported. 14 REEs (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu) were determined using an electrolyte composed of 20mM arginine and 10mM α-hydroxyisobutyric acid adjusted to pH 4.2 with acetic acid. The best detection limit achieved was 0.24mg/L using the developed CE-C(4)D method. Good agreement between results from CE-C(4)D and the confirmation method (ICP-MS) was achieved, with a coefficient of determination (r(2)) for the two pairs of data of 0.998. Copyright © 2016 Elsevier B.V. All rights reserved.

  4. Novel Gemini cationic surfactants as anti-corrosion for X-65 steel dissolution in oilfield produced water under sweet conditions: Combined experimental and computational investigations

    Science.gov (United States)

    Migahed, M. A.; elgendy, Amr.; EL-Rabiei, M. M.; Nady, H.; Zaki, E. G.

    2018-05-01

    Two new sequences of Gemini di-quaternary ammonium salts were synthesized characterized by FTIR and 1HNMR spectroscopic techniques and evaluated as corrosion inhibitor for X-65 steel dissolution in deep oil wells formation water saturated with CO2. The anti-corrosion performance of these compounds was studied by different electrochemical techniques i.e. (potentiodynamic polarization and AC impedance methods), Surface morphology (SEM and EDX) analysis and quantum chemical calculations. Results showed that the synthesized compounds were of mixed-type inhibitors and the inhibition capability was influenced by the inhibitor dose and the spacer substitution in their structure as indicated by Tafel plots. Surface active parameters were determined from the surface tension profile. The synthesized compounds adsorbed via Langmuir adsorption model with physiochemical adsorption as inferred from the standard free energy (ΔG°ads) values. Surface morphology (SEM and EDX) data for inhibitor (II) shows the development of adsorbed film on steel specimen. Finally, the experimental results were supported by the quantum chemical calculations using DFT theory.

  5. Electrochemical studies by AFM and EQCM of different methods of the hexasulfon calix[6]arene anion electrodeposition for the elaboration of new uranium detection and extraction methods in sea and elaboration of new materials anti-corrosion

    International Nuclear Information System (INIS)

    Folcher, G.; Pailleret, A.; Deslouis, C.

    2005-01-01

    The sea water is a possible uranium source. The uranium concentration in it was estimate at 14 nM in the open oceans, in uranyl ion UO 2 2+ . Among the possible electrode materials to extract the uranium from sea water, the polypirrole doped with hexasulfon calix[6]arene (PPy/1) allows the elaboration of an electrochemical system of the uranium detection and extraction. This study aims to detail the electrochemical characterization of the PPy/1, in particular its structural properties and its anti-corrosion properties. (A.L.B.)

  6. Flower-Like CuO/ZnO Hybrid Hierarchical Nanostructures Grown on Copper Substrate: Glycothermal Synthesis, Characterization, Hydrophobic and Anticorrosion Properties.

    Science.gov (United States)

    Beshkar, Farshad; Khojasteh, Hossein; Salavati-Niasari, Masoud

    2017-06-25

    In this work we have demonstrated a facile formation of CuO nanostructures on copper substrates by the oxidation of copper foil in ethylene glycol (EG) at 80 °C. On immersing a prepared CuO film into a solution containing 0.1 g Zn(acac)₂ in 20 mL EG for 8 h, ZnO flower-like microstructures composed of hierarchical three-dimensional (3D) aggregated nanoparticles and spherical architectures were spontaneously formed at 100 °C. The as-synthesized thin films and 3D microstructures were characterized using XRD, SEM, and EDS techniques. The effects of sodium dodecyl sulphate (SDS), cetyltrimethylammonium bromide (CTAB), and polyethylene glycol (PEG) 6000 as surfactants and stabilizers on the morphology of the CuO and ZnO structures were discussed. Possible growth mechanisms for the controlled organization of primary building units into CuO nanostructures and 3D flower-like ZnO architectures were proposed. The hydrophobic property of the products was characterized by means of water contact angle measurement. After simple surface modification with stearic acid and PDMS, the resulting films showed hydrophobic and even superhydrophobic characteristics due to their special surface energy and nano-microstructure morphology. Importantly, stable superhydrophobicity with a contact angle of 153.5° was successfully observed for CuO-ZnO microflowers after modification with PDMS. The electrochemical impedance measurements proved that the anticorrosion efficiency for the CuO/ZnO/PDMS sample was about 99%.

  7. Flower-Like CuO/ZnO Hybrid Hierarchical Nanostructures Grown on Copper Substrate: Glycothermal Synthesis, Characterization, Hydrophobic and Anticorrosion Properties

    Directory of Open Access Journals (Sweden)

    Farshad Beshkar

    2017-06-01

    Full Text Available In this work we have demonstrated a facile formation of CuO nanostructures on copper substrates by the oxidation of copper foil in ethylene glycol (EG at 80 °C. On immersing a prepared CuO film into a solution containing 0.1 g Zn(acac2 in 20 mL EG for 8 h, ZnO flower-like microstructures composed of hierarchical three-dimensional (3D aggregated nanoparticles and spherical architectures were spontaneously formed at 100 °C. The as-synthesized thin films and 3D microstructures were characterized using XRD, SEM, and EDS techniques. The effects of sodium dodecyl sulphate (SDS, cetyltrimethylammonium bromide (CTAB, and polyethylene glycol (PEG 6000 as surfactants and stabilizers on the morphology of the CuO and ZnO structures were discussed. Possible growth mechanisms for the controlled organization of primary building units into CuO nanostructures and 3D flower-like ZnO architectures were proposed. The hydrophobic property of the products was characterized by means of water contact angle measurement. After simple surface modification with stearic acid and PDMS, the resulting films showed hydrophobic and even superhydrophobic characteristics due to their special surface energy and nano-microstructure morphology. Importantly, stable superhydrophobicity with a contact angle of 153.5° was successfully observed for CuO-ZnO microflowers after modification with PDMS. The electrochemical impedance measurements proved that the anticorrosion efficiency for the CuO/ZnO/PDMS sample was about 99%.

  8. Hydrogen–argon plasma pre-treatment for improving the anti-corrosion properties of thin Al2O3 films deposited using atomic layer deposition on steel

    International Nuclear Information System (INIS)

    Härkönen, Emma; Potts, Stephen E.; Kessels, Wilhelmus M.M.; Díaz, Belén; Seyeux, Antoine; Światowska, Jolanta; Maurice, Vincent; Marcus, Philippe; Radnóczi, György; Tóth, Lajos; Kariniemi, Maarit; Niinistö, Jaakko; Ritala, Mikko

    2013-01-01

    The effect of H 2 –Ar plasma pre-treatment prior to thermal atomic layer deposition (ALD) and plasma-enhanced atomic layer deposition (PEALD) of Al 2 O 3 films on steel for corrosion protection was investigated. Time-of-flight secondary ion mass spectrometry and transmission electron microscopy were used to observe the changes in the interface. The electrochemical properties of the samples were studied with polarization measurements, and the coating porosities were calculated from the polarization results for easier comparison of the coatings. Prior to thermal ALD the plasma pre-treatment was observed to reduce the amount of impurities at the interface and coating porosity by 1–3 orders of magnitude. The anti-corrosion properties of the PEALD coatings could also be improved by the pre-treatment. However, exposure of the pre-treatment plasma activated steel surface to oxygen plasma species in PEALD led to facile oxide layer formation in the interface. The oxide layer formed this way was thicker than the native oxide layer and appeared to be detrimental to the protective properties of the coating. The best performance for PEALD Al 2 O 3 coatings was achieved when, after the plasma pre-treatment, the surface was given time to regrow a thin protective interfacial oxide prior to exposure to the oxygen plasma. The different effects that thermal and plasma-enhanced ALD have on the substrate-coating interface were compared. The reactivity of the oxygen precursor was shown to have a significant influence on substrate surface in the early stages of film growth and thereafter also on the overall quality of the protective film. - Highlights: • Influence of H 2 –Ar plasma pre-treatment to ALD coatings on steel was studied. • The pre-treatment modified the coating–substrate interface composition and thickness. • The pre-treatment improved the barrier properties of the coatings

  9. Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe{sub 2}O{sub 4}-SiO{sub 2}) to improve the corrosion protection performance of epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Gharagozlou, M., E-mail: Gharagozlou@icrc.ac.ir [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology, P.O. Box 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: Rramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Baradaran, Z. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology, P.O. Box 16765-654, Tehran (Iran, Islamic Republic of)

    2016-07-30

    Highlights: • An anticorrosive cobalt ferrite nanopigment dispersed in silica matrix was synthesized. • The nanopigment showed proper inhibition performance in solution study. • The nanopigment significantly improved the corrosion resistance of the epoxy coating. - Abstract: This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe{sub 2}O{sub 4}-SiO{sub 2}) on the corrosion protection properties of steel substrate. NiFe{sub 2}O{sub 4} and NiFe{sub 2}O{sub 4}-SiO{sub 2} nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe{sub 2}O{sub 4}-SiO{sub 2}) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe{sub 2}O{sub 4}-SiO{sub 2} nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

  10. Study of a new possibility to predict the behavior of high - performance anticorrosive protections applied on steel after their exposure in natural aggressive environments, respectively in laboratory accelerated conditions

    Directory of Open Access Journals (Sweden)

    Irina POPA

    2014-12-01

    Full Text Available As a result of the global warming, notable changes in the climatic regime of Romania were observed in the last 40-50 years by increasing of the maximum temperatures and decreasing of the minimum temperatures characteristic for each season. This paper makes reference to an experimental research regarding the actual severity of the Romanian climate and its effects toward some performant anticorrosive coatings applied on steel. Such performant anticorrosive protection systems were exposed in situ – marine and alpine environment - and in parallel, aiming to simulate the severe climatic actions through laboratory accelerated environments - neutral salt fog, condensation and temperature variations. The graphical representation and the interpretation of the adhesion to the steel surface by means of the variation of the class into which the paint was framed after performing the cross-cut test during the exposure provided information concerning a new possibility to predict the evolution of the degradation of the paint, by means of this characteristic experimentally determined.

  11. Amélioration des méthodes de protection anticorrosion des structures métalliques : Sous-sujet : Application des systèmes dits de "maintenance" sur préparation de surface UHP

    OpenAIRE

    MAIRE, G; CENTRE D'ETUDES TECHNIQUES DE L'EQUIPEMENT NORMANDIE-CENTRE - CETE NORMANDIE-CENTRE; LABORATOIRE REGIONAL DES PONTS ET CHAUSSEES DE BLOIS - CETE NORMANDIE-CENTRE - LRPC BLOIS

    2005-01-01

    Le problème actuel de l'entretien de la protection anticorrosion des structures métalliques est l'augmentation du coût découlant des contraintes règlementaires récentes sur l'évacuation et le traitement des déchets. Lors d'un chantier d'entretien, le principal poste générateur de déchets est le décapage. Toutes les solutions techniques permettant de diminuer la quantité et/ou la nocivité des déchets de décapage sont donc intéressantes aussi bien du point de vue économique que de celui de la p...

  12. ANTICORROSION POTENTIAL OF HYDRALAZINE FOR ...

    African Journals Online (AJOL)

    2015-03-08

    Mar 8, 2015 ... According to this isotherm, a straight line with correlation co-efficient was greater than 0.9 and almost nearly equal to 1.0 was obtained on plotting Cinhi/ θ against Cinhi as shown in Fig.6. The degree of surface coverage (θ) is related to inhibitor concentration (Cinhi) is given by the fallowing equation,.

  13. Self-Healing anticorrosive coatings

    DEFF Research Database (Denmark)

    Nesterova, Tatyana

    associated with development and testing of this type of coating. A laboratory investigation, to identify the most suitable method for production of mechanically stable (filled with industrially relevant core materials) and forming a free-flowing powder upon drying microcapsules, has been performed. Four...... different experimental procedures, available in the literature, have been used for encapsulation of six core materials, including epoxy resins, diluent, and linseed oil. Several challenges have been identified during the investigations. Main of them dealt with encapsulation of viscous healing agents...... and a necessity of a thorough adjustment of the synthesis procedures for a wider use with other than original core materials. Free-flowing powders of two types of microcapsules (filled with linseed oil and alkylglycidylether) have been produced and investigated for solvent stability, stability towards stirring...

  14. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir; Vakili, H.; Amini, R.

    2015-02-01

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

  15. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    International Nuclear Information System (INIS)

    Ramezanzadeh, B.; Vakili, H.; Amini, R.

    2015-01-01

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly

  16. Anticorrosives, encapsulates, catalytic supports and other novel ...

    Indian Academy of Sciences (India)

    Departamento de Nanotecnología, Centro de Física Aplicada y Tecnología Avanzada, Universidad Nacional Autónoma de México Campus, Juriquilla Blvd., Juriquilla 3001, CP 76230, Querétaro, Qro., México; Escuela Nacional de Estudios Superiores, Universidad Nacional Autónoma de México, Unidad León, Boulevard ...

  17. The self-healing composite anticorrosion coating

    Science.gov (United States)

    Yang, Zhao; Wei, Zhang; Le-ping, Liao; Hong-mei, Wang; Wu-jun, Li

    Self-healing coatings, which autonomically repair and prevent corrosion of the underlying substrate, are of particular interest for the researchers. In the article, effectiveness of epoxy resin filled microcapsules was investigated for healing of cracks generated in coatings. Microcapsules were prepared by in situ polymerization of urea-formaldehyde resin to form shell over epoxy resindroplets. Characteristics of these capsules were studied by scanning electron microscope (SEM), thermo gravimetric analyzer (TGA) and particle size analyzer. The model system of self-healing antisepsis coating consists of an epoxy resin matrix, 10 wt% microencapsulated healing agent, 2wt% catalyst solution. The self-healing function of this coating system is evaluated through corrosion testing of damaged and healed coated steel samples compared to control samples. Electrochemical testing provides further evidence of passivation of the substrate by self-healing coatings.

  18. Data book of anti-corrosion method

    International Nuclear Information System (INIS)

    Lee, Ui Ho

    1997-07-01

    This book deals with cases, influence, cause, standard of corrosion of steel structure, which includes bridges, steel tower, corrosion data, the ocean, ports, and RC structure for civil engineering, exterior materials of construction, building equipment pipes, processing industries such as chemical equipment, oil device, pump and coolant, environment facility like trash incinerator, and sewage process, thermal power generation and nuclear energy generation, and energy industry.

  19. Anticorrosives, encapsulates, catalytic supports and other novel ...

    Indian Academy of Sciences (India)

    Tecnología Avanzada, Universidad Nacional Autónoma de México Campus, Juriquilla Blvd., Juriquilla 3001, CP 76230,. Querétaro, Qro., México. ††Escuela Nacional de Estudios Superiores, Universidad Nacional Autónoma de México, Unidad León, Boulevard UNAM. No. 2011 Predio el Saucillo y el Potrero C.P. 36969, ...

  20. Anticorrosion ion implantation of fragments of zirconium fuel can specimens

    International Nuclear Information System (INIS)

    Kalin, B.A.; Osipov, V.V.; Volkov, N.V.; Khernov, V.Yu.

    2001-01-01

    Aimed at the study of specific features of oxide film formation in the initial stage of Eh110 and Eh635 alloy fuel can oxidation the modification of tubular specimen surfaces is performed using an ion mixing technique, and the structure of oxide films produced in a steam-water environment is investigated. Using the method of vacuum vapor deposition the outer surface of specimens is coated with alloying element films irradiated by a polyenergetic Ar + ion beam with a 10 keV mean energy up to radiation doses of (7-10) x 10 17 ion/cm 2 . Monatomic (Al, Fe, Cu, Cr, Mo, Sn) or diatomic (Al-Fe, Al-Mo, Al-Sn, Fe-Cu, Fe-Mo, Fe-Sn, Cr-Mo, Cr-Sn) implantation into a zirconium cladding occurs under irradiation effect. The positive influence of combined intrusion of Al and other elements is revealed. The presence of Al atoms enhances the oxide film structure. The least ZeO 2 film thickness is observed when alloying with molybdenum, Al-Fe, Al-Mo and Al-Sn [ru

  1. Influence of substrate topography on cathodic delamination of anticorrosive coatings

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

    2009-01-01

    by migration of cations from the defect to the delamination front. This means that abrasive blasting, to some extent, can be applied to control and minimize the observed rate of cathodic delamination. The lifetime of the species causing disbondment suggested that sodium hydroxide or potassium hydroxide...

  2. Investigation of ferrites properties with polyaniline layer in anticorrosive coatings

    Science.gov (United States)

    Brodinová, J.; Stejskal, J.; Kalendová, A.

    2007-05-01

    The presented paper is devoted to pigments of various chemical compositions and particles morphology surface-modified by polyaniline layer as corrosion inhibitors to coatings. They were synthetized of pigments on the spinel base, ferrites with contents of Zn, Mg and Ca cations with isometric and nonisometric forms of primary particles. These pigments were surface-modified with electrically conductive polymer, polyaniline, by the oxidative polymerization of aniline. The surface composition of coated pigments was characterized by Fourier transform infrared (FTIR) spectrum and scanning electron microscopy (SEM). For testing the properties of pigments prepared, the model coatings compositions were formulated using solvent-based alkyd resin. On the tested samples, corrosive tests were performed. The present research has shown that the presence of polyaniline has better efficiency in protection against corrosion than spinel-type pigments alone in the selected alkyd resin.

  3. Development of water-soluble anti-corrosives

    International Nuclear Information System (INIS)

    Kudo, Y.; Matsushita, T.; Yoshida, N.

    1980-01-01

    In addition to the new, non-pollution, water-soluble rust-proof agents, RUSMIN MK-9 and MK-11 and COAT-S, announced previously, Mitsubishi's Nagasaki Technical Institute has recently developed six more such agents, RUSMIN MK-9B, -53, -27, -45 and COAT-S and -V. (1) MK COAT-A and -V form protective films on the metal surface make it rust-proof for a prolonged period of time and yet, after serving their purposes, can be removed by water-washing without the need of alkaline degreasing of the metal surface. (2) RUSMIN MK-9B and -53 are additives for water in closed or open circulating cooling-water system. RUSMIN MK-9 is an additive for cooling water for various kinds of machine bearings used in the thermal power plant, as well as for secondary cooling water for the heat exchanger in the atomic power plant. RUSMIN MK-53 is an additive for cooling water for the heat exchanger in the chemical plant or for cooling water for the building air-conditioning. (3) RUSMIN MK-27 is an additive for sea water filling the ship's ballast tank or for sea water used in hydraulic systems in the chemical plant and water-making plant. Effluent containing RUSMIN MK-27 is completely pollution-free and hence can be discharged into stream or harbor water. (4) RUSMIN MK-45 is an additive for cooling water for the diesel engine. Compared with the conventional water-soluble, emulsion-type, and oily rust-proof agents, all these new agents are not poisonous and contain very little pollutants which are restricted by the Water Pollution Control Law. Effluents containing these agents, therefore, require no treatment before discharge. (author)

  4. Anticorrosive influence of Acetobacter aceti biofilms on carbon steel1

    Science.gov (United States)

    France, Danielle Cook

    2016-01-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments, and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems. PMID:28082824

  5. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  6. Anti-corrosion properties of coatings with manganese compounds pigmentation

    Science.gov (United States)

    Ziganshina, M.; Nurislamova, E.

    2018-02-01

    Work investigates properties of corrosion-resistant coatings based on organic-aqueous emulsion and pigmented compounds of manganese, obtained by ceramic method. It is found that the inclusion of synthesized pigments in the composition of the coating increases their ability to inhibit underfilm corrosion of steel.

  7. Investigation of ferrites properties with polyaniline layer in anticorrosive coatings

    Czech Academy of Sciences Publication Activity Database

    Brodinová, J.; Stejskal, Jaroslav; Kalendová, A.

    2007-01-01

    Roč. 68, 5-6 (2007), s. 1091-1095 ISSN 0022-3697 R&D Projects: GA AV ČR IAA4050313 Institutional research plan: CEZ:AV0Z40500505 Keywords : semiconductors * inorganic compounds * chemical synthesis Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.899, year: 2007

  8. Electroactive Polyurea Bearing Oligoaniline Pendants: Electrochromic and Anticorrosive Properties

    Science.gov (United States)

    2014-12-26

    Chiang CK, Heeger AJ. J Chem Soc Chem Commun 1977;16:578e80. [2] Pron A, Gawrys P, Zagorska M, Djurado D, Demadrille R. Chem Soc Rev 2010;39:2577e632...D, Pron A, et al. Chem Mater 2005;17:5754e62. [24] Huang HY, Lee YT, Yeh LC, Jian JW, Huang TC, Liang HT, et al. Polym Chem 2013;4:343e50. [25] Chao D

  9. Application of Ketone-Based Resins as Anticorrosive Coating

    Directory of Open Access Journals (Sweden)

    Esma Sezer

    2011-01-01

    Full Text Available Effect of some newly synthesized modified ketonic resins on corrosion inhibition of stainless steel (SS and copper (Cu was investigated in acidic medium. Carboxyl, hydroxyl, and carbonyl functionalized resins have been coated on metal electrode as a thin film by dipping method. Corrosion characteristics of coating on SS (304 L and Cu were investigated by polarization, open-circuit, and impedance measurement. These measurements performed at different time and the stability of polymeric coating were tested with time in acidic medium. The resin coating was able to protect both the SS and copper.

  10. Anticorrosive behaviour of lumefantrine hydrophobic layer on mild steel surface

    Directory of Open Access Journals (Sweden)

    Pavithra M. Krishnegowda

    2016-06-01

    Full Text Available The surface modification of mild steel was achieved by chemical treatment in lumefantrine (LF solution. The surface morphology and wettability of modified surface was analysed by 3D profilometer and contact angle goniometer. The corrosion inhibition performance of modified mild steel surface in 1.0 M HCl solution was investigated by potentiodynamic polarization and electrochemical impedance techniques.Electroche­mical measurements illustrate that the corrosion of mild steel in acidic chloride medium get substantially reduced by introducing LF film on its surface (94 % efficiency. Quantum chemical parameters were evaluated by ab initio method and they confer appropriate theoretical support to the experimental findings.

  11. Anticorrosion efficiency of organic coatings depending on the pigment volume concentration of polyaniline phosphate

    Czech Academy of Sciences Publication Activity Database

    Kalendová, A.; Veselý, D.; Sapurina, I.; Stejskal, Jaroslav

    2008-01-01

    Roč. 63, č. 2 (2008), s. 228-237 ISSN 0300-9440 R&D Projects: GA MŠk ME 847 Institutional research plan: CEZ:AV0Z40500505 Keywords : PANI * PVC Subject RIV: CD - Macromolecular Chemistry Impact factor: 1.375, year: 2008

  12. Effect of alloy elements on the anti-corrosion properties of low alloy ...

    Indian Academy of Sciences (India)

    Unknown

    2.2b Specimens installation: The specimens were installed vertically facing southward in plastic frames, as shown in figure 1, and were connected to each other with lead wires in order to simulate well the practical corrosion conditions in the open sea. The welding point was covered with epoxy resin to prevent corrosion due ...

  13. Microcapsule-based self-healing anticorrosive coatings: Capsule size, coating formulation, and exposure testing

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Pedersen, Lars Thorslund

    2012-01-01

    performance was evaluated using salt spray exposure and impact testing. Results of the impact testing showed that addition of microcapsules to a binder matrix did not compromise resistance of the coating to mechanical damage and led to formation of fewer and shorter cracks compared to a filler...

  14. Preparation of Superhydrophobic Film on Ti Substrate and Its Anticorrosion Property

    Directory of Open Access Journals (Sweden)

    Min Zhu

    2017-06-01

    Full Text Available Superhydrophobic films were fabricated on a titanium substrate with or without anodizing by using a self-assembling method. Firstly, the pretreatments of mechanical polishing/anodizing or mechanical polishing only were conducted, respectively. Subsequently, the preparation of polydopamine film layer, deposition of nano-silver particles, and post modification of 1H,1H,2H,2H-perfluorodecanethiol were performed on the surface of the pretreated substrate. The surface morphologies, compositions, wettability, and corrosion resistance of the films were investigated with scanning electron microscopy (SEM, energy-dispersive spectrometry (EDS, water contact angle measurements, and electrochemical tests, respectively. Meanwhile, the effect of the deposition time in the silver nitrate solution on the hydrophobicity of the specimen surface was investigated. The result showed that with the increase of deposition time, the hydrophobic property enhanced gradually. The surface deposited for 7 h exhibited an optimum hydrophobic effect, which was characterized with a large water contact angle (WCA of 154°, and the surface was rather rough and covered by a relatively uniform layer of micro-nano silver particles. The excellent hydrophobicity was attributed to a rough stratified microstructure along with the low surface energy. The electrochemical measurements showed that the existence of the superhydrophobic film can effectively enhance the corrosion resistance of Ti samples.

  15. A novel hydroxyl epoxy phosphate monomer enhancing the anticorrosive performance of waterborne Graphene/Epoxy coatings

    Science.gov (United States)

    Ding, Jiheng; Rahman, Obaid ur; Peng, Wanjun; Dou, Huimin; Yu, Haibin

    2018-01-01

    Herein, we report the synthesis of a novel hydroxyl epoxy phosphate monomer (PGHEP) as an efficient dispersant for graphene to enhance the compatibility of the graphene in epoxy resin. Raman spectroscopy, Ultraviolet-visible spectroscopy (UV-vis) and X-ray photoelectron spectroscopy (XPS) studies were confirmed the π-π interactions between PGHEP and graphene. Well-dispersed states of PGHEP functionalized graphene (G) sheets in water were analyzed by transmission electron microscopy (TEM), atomic force microscopy (AFM) and scanning electron microscopy (SEM). Further, microstructure of prepared G/waterborne epoxy coatings containing 0.5-1.0 wt.% of PGHEP functionalized G sheets were also observed with the help of SEM and TEM. The PGHEP functionalized G sheets dispersed composite coatings displayed enhanced corrosion resistance compared with pure epoxy resin, these coatings have higher contact angle, lower water absorption as evident from the results of electrochemical impedance spectroscopy (EIS) and salt spray tests. The superior corrosion protection performances of G/epoxy coatings were mainly attributed to the formed passive film from uniformly dispersed PGHEP functionalized G sheets which act as physical barrier on the steel surface. Therefore, this work provides a novel bio-based efficient dispersant for G sheets and an important method for preparing G/waterborne epoxy coatings with superior corrosion resistance properties.

  16. Anticorrosive properties of electrosynthesized poly(o-anisidine) coatings on copper from aqueous salicylate medium

    Science.gov (United States)

    Chaudhari, Sudeshna; Sainkar, S. R.; Patil, P. P.

    2007-01-01

    Poly(o-anisidine) (POA) coatings were electrosynthesized on copper (Cu) from an aqueous solution containing o-anisidine and sodium salicylate by using cyclic voltammetry, galvanostatic and potentiostatic modes. The extent of corrosion protection offered by these coatings to Cu in aqueous 3% NaCl solution was evaluated by the open circuit potential measurements, potentiodynamic polarization technique and electrochemical impedance spectroscopy. Potentiodynamic polarization and electrochemical impedance spectroscopy studies reveal that the POA acts as a protective layer on Cu against corrosion in 3% NaCl solution. The positive shift in the corrosion potential for the POA-coated Cu indicates the protection of the Cu surface by the POA. The POA coating synthesized by using cyclic voltammtery, galvanostatic and potentiostatic modes reduces the corrosion rate of Cu almost by a factor of 100, 100 and 7, respectively. The cyclic voltammetry was proved to be the better mode to adopt for the synthesis of more compact and strongly adherent POA coatings on Cu. The coatings synthesized by this mode were characterized by cyclic voltammetry, UV-visible absorption spectroscopy, Fourier transform infrared spectroscopy and scanning electron microscopy. It was found that the electrochemical polymerization of o-anisidine on Cu takes place after the passivation of its surface via the formation of Cu2O and/or copper salicylate complex and results in the generation of shiny, uniform and strongly adherent POA coatings. The optical absorption spectroscopy reveals the formation of the emeraldine salt form of POA. The results of this study clearly ascertain that the POA has outstanding potential to protect Cu against corrosion in a chloride environment.

  17. Anticorrosive properties of electrosynthesized poly(o-anisidine) coatings on copper from aqueous salicylate medium

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhari, Sudeshna [Department of Physics, North Maharashtra University, Jalgaon 425 001, Maharashtra (India); Sainkar, S R [Center for Materials Characterization, National Chemical Laboratory, Pashan, Pune 411 008, Maharashtra (India); Patil, P P [Department of Physics, North Maharashtra University, Jalgaon 425 001, Maharashtra (India)

    2007-01-21

    Poly(o-anisidine) (POA) coatings were electrosynthesized on copper (Cu) from an aqueous solution containing o-anisidine and sodium salicylate by using cyclic voltammetry, galvanostatic and potentiostatic modes. The extent of corrosion protection offered by these coatings to Cu in aqueous 3% NaCl solution was evaluated by the open circuit potential measurements, potentiodynamic polarization technique and electrochemical impedance spectroscopy. Potentiodynamic polarization and electrochemical impedance spectroscopy studies reveal that the POA acts as a protective layer on Cu against corrosion in 3% NaCl solution. The positive shift in the corrosion potential for the POA-coated Cu indicates the protection of the Cu surface by the POA. The POA coating synthesized by using cyclic voltammtery, galvanostatic and potentiostatic modes reduces the corrosion rate of Cu almost by a factor of 100, 100 and 7, respectively. The cyclic voltammetry was proved to be the better mode to adopt for the synthesis of more compact and strongly adherent POA coatings on Cu. The coatings synthesized by this mode were characterized by cyclic voltammetry, UV-visible absorption spectroscopy, Fourier transform infrared spectroscopy and scanning electron microscopy. It was found that the electrochemical polymerization of o-anisidine on Cu takes place after the passivation of its surface via the formation of Cu{sub 2}O and/or copper salicylate complex and results in the generation of shiny, uniform and strongly adherent POA coatings. The optical absorption spectroscopy reveals the formation of the emeraldine salt form of POA. The results of this study clearly ascertain that the POA has outstanding potential to protect Cu against corrosion in a chloride environment.

  18. Anticorrosion properties of inorganic pigments surface-modified with a polyaniline phosphate layer

    Czech Academy of Sciences Publication Activity Database

    Kalendová, A.; Veselý, D.; Stejskal, Jaroslav; Trchová, Miroslava

    2008-01-01

    Roč. 63, č. 2 (2008), s. 209-221 ISSN 0300-9440 Institutional research plan: CEZ:AV0Z40500505 Keywords : polyaniline * conducting polymer * coating Subject RIV: CD - Macromolecular Chemistry Impact factor: 1.375, year: 2008

  19. Tribological and anticorrosion behaviour of novel xanthate-containing triazine derivatives in water-glycol

    NARCIS (Netherlands)

    Wu, Yinglei; He, Zhongyi; Zeng, Xiangqiong; Ren, Tianhui; de Vries, Erik; van der Heide, Emile

    2017-01-01

    Three novel xanthate-containing water-soluble triazine derivatives, 2,4-Di-(N,N-diethanolamine)-6-(ethyl xanthate ester-yl)-1,3,5-triazine (EXT), 2,4-Di-(N,N-diethanolamine)-6-(butyl xanthate ester-yl)-1,3,5-triazine (BXT) and 2,4-Di-(N, N-diethanolamine)-6-(hexyl xanthate ester-yl)-1,3,5-triazine

  20. Assessment of the properties of diethyl phosphite as a novel anticorrosion pigment in organic coatings

    Czech Academy of Sciences Publication Activity Database

    Nechvílová, K.; Kalendová, A.; Schmidová, E.; Bober, Patrycja

    2017-01-01

    Roč. 71, č. 2 (2017), s. 423-438 ISSN 0366-6352 Institutional support: RVO:61389013 Keywords : diethyl phosphite * conductive polymers * polyaniline Subject RIV: CD - Macromolecular Chemistry OBOR OECD: Polymer science Impact factor: 1.258, year: 2016

  1. Electropolymerization of camphorsulfonic acid doped conductive polypyrrole anti-corrosive coating for 304SS bipolar plates

    Science.gov (United States)

    Jiang, Li; Syed, Junaid Ali; Gao, Yangzhi; Zhang, Qiuxiang; Zhao, Junfeng; Lu, Hongbin; Meng, Xiangkang

    2017-12-01

    Conductive polymer coating doped with large molecular organic acid is an alternative method used to protect stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). However, it is difficult to select the proper doping acid, which improves the corrosion resistance of the coating without affecting its conductivity. In this study, large spatial molecular group camphorsulfonic acid (CSA) doped polypyrrole (PPY) conductive coating was prepared by galvanostatic electropolymerization on 304SS. The electrochemical properties of the coating were evaluated in 0.1 M H2SO4 solution in order to simulate the PEMFC service environment. The results indicate that the coating increased the corrosion potential and shifted Ecorr towards more positive value, particularly the jcorr value of PPY-CSA coated 304SS was dropped from 97.3 to 0.00187 μA cm-2. The long-term immersion tests (660 h) show that the PPY-CSA coating exhibits better corrosion resistance in comparison with the small acid (SO42-) doped PPY-SO42- or PPY/PPY-SO42- coatings. Moreover, the PPY-CSA coating presents low contact resistance and maintains strong corrosion resistance during the prolonged exposure time due to barrier effect and anodic protection.

  2. USE OF EXPERIMENTAL PLAN TO DEVELOPMENT OF PAINTS AND STICKERS ANTICORROSIVES

    Directory of Open Access Journals (Sweden)

    Danielly Vieira de Lucena

    2013-03-01

    Full Text Available The aim of this work is to study the influence of clay content and the number of layers “active” in the musical parameters and the degree of rust bubbles, using a experimental plan 22 type with three experiments in the central point. For this, polymer-clay nanocomposites obtained using montmorillonite (MMT, as the inorganic phase, and poly(methyl methacrylate (PMMA, as organic phase, for use as adhesives and coatings (paints and varnishes with high resistance to corrosion, to be applied on metal structures used in the petroleum industry. Measures of thickness and adhesion of films to demonstrate the effectiveness of the coating produced were also conducted. From the analysis of response surfaces show that the best corrosion characteristics are observed for acrylic coatings fortified with 5% organoclay layers and three “active”. This behavior is expected on account of the further enhancement provided by the high concentration of the components forming coating.

  3. Cathodic delamination of seawater-immersed anticorrosive coatings: Mapping of parameters affecting the rate

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Dam-Johansen, Kim; Weinell, C. E.

    2010-01-01

    Abstract: Cathodic delamination is one of the major modes of failure for organic coatings immersed in seawater and refers to the weakening or loss of adhesion between the coating and the substrate. The diminished adhesion is the result of electrochemical reactions occurring at the coating......-steel interface, where solid iron is oxidized to ferrous ions and oxygen is reduced to hydroxyl ions. In this work, the effects of various parameters on cathodic delamination have been investigated. The parameters are: permeability of the coating, concentration of dissolved oxygen and cations, polarization...

  4. Anticorrosion protection of carbon steel by electrodeposition of niobium in melted fluorides

    International Nuclear Information System (INIS)

    Almeida, M.E. de; Robin, A.

    1990-01-01

    The results about niobium electrodeposition over carbon steel from K sub(2) Nb F sub(7) solutions, on LiF-Na F-KF eutetic at 750 sup(0)C and over the corrosion resistance of obtainment deposit from acid media are presented. (author)

  5. Effect of alloy elements on the anti-corrosion properties of low alloy ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Effect of alloy elements on corrosion of low alloy steel was studied under simulated offshore condi- tions. The results showed that the elements Cu, P, Mo, W, V had evident effect on corrosion resistance in the atmosphere zone; Cu, P, V, Mo in the splash zone and Cr, Al, Mo in the submerged zone. Keywords.

  6. Anti-corrosive Conversion Coating on Aluminium Alloys Using High Temperature Steam

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    Aluminium is extensively used as a structural material due to its excellent strength to weight ratio and corrosion resistance properties. The surface of aluminium under normal conditions has a thin oxide film (1-10nm) which provides corrosion resistance. However due to lower thickness, flaws...... and heterogeneity of native oxide layer does not provide long time corrosion resistance and adhesion of organic coating for a particular function in different environments. In order to enhance the corrosion resistance and adhesion of organic coating, the aluminium native oxide layer is treated to transform...... or convert to a functional conversion coating. In the last several decades chromate conversion coating (CrCCs) have been the most common conversion coatings used for aluminium alloys. Due to the toxicity of the hexavalent chrome, however, environmental friendly alternatives to CrCCs have been investigated...

  7. Characterization of steam generated anti-corrosive oxide films on Aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2014-01-01

    Aluminium and its alloys are widely used in structural and transportation industry owing to their high strength to weight ratio. The surface of aluminium under normal conditions has a thin oxide film (2.5-10 nm) responsible for its inherent corrosion resistance. This oxide film can further...... be converted or transformed into functional conversion coatings in order to enhance corrosion resistance and adhesion to paint systems. Chromium based conversion coatings have been extensively used on aluminium alloys to improve adhesion of subsequent paint layers and corrosion resistance. However, the use...... chemical additives on surface morphology and growth of oxide film on different intermetallic particles and corrosion behaviour of such alloys.Surface morphology was observed by using FEG-SEM, EDX and FIB-SEM. Metal oxide surface characterization and compositional depth profiling were investigated by using...

  8. Anti-corrosion treatment of metal surfaces based on photonics methods

    Science.gov (United States)

    Ruzankina, J. S.; Vasiliev, O. S.; Parfenov, V. A.

    2017-11-01

    Metal corrosion protection is the main problem of all metal structures. Estimated to NASA, the loss of metal around the world is about of 2.5 trillion dollars, equivalent to 3.4% of global GDP. In our work we used a CW fiber laser with the wavelength of 1064 nm and a power up to 18, 4 W for laser irradiation of metal surfaces. We report on the optimal treatment of the metal corrosion with laser power density in the range from 7*104 to 9*104 W/cm2. After the process of laser treatment of steel surface we observe decreased roughness of steel and a small change in its chemical composition.

  9. Superhydrophobic epoxy coating modified by fluorographene used for anti-corrosion and self-cleaning

    Science.gov (United States)

    Yang, Zhengqing; Wang, Lida; Sun, Wen; Li, Sijia; Zhu, Tianzhen; Liu, Wei; Liu, Guichang

    2017-04-01

    A facile method for the fabrication of organic coating with superhydrophobic surface on copper substrate is presented in this paper. Liquid-phase exfoliated fluorographene (FG) nanosheets, a low-surface-energy material with different sizes and shapes, are spatially stuck on the surface of epoxy resin coating to build rough surface with random micro/nano structure. The built coating system displays superior protection performances due to its self-cleaning function, mechanical abrasion resistance and chemical stability both in acidic and alkaline aqueous solutions. It not only provides a facile process for superhydrophobic modification of organic coating, but also introduces a new and effective strategy to protect materials by synergistically coupling the protection function of both superhydrophobic surface and organic coating, which can be used for large-scale manufacturing of superhydrophobic organic coating in industrial applications.

  10. A novel application of g-C3N4 thin film in photoelectrochemical anticorrosion

    International Nuclear Information System (INIS)

    Bu, Yuyu; Chen, Zhuoyuan; Yu, Jianqiang; Li, Weibing

    2013-01-01

    This study investigated the photo-to-current conversion properties and photoelectrochemical cathodic protection performance of g-C 3 N 4 in 304 stainless steel under visible or white light illumination for the first time. The results showed that the g-C 3 N 4 thin film could provide 304 stainless steel with very good cathodic protection in the presence of light irradiation. The application of this material represents a potential breakthrough in photoelectrochemical cathodic protection technology

  11. Polyaniline/Palm Oil Blend for Anticorrosion of Mild Steel in Saline Environment

    Directory of Open Access Journals (Sweden)

    Mohd Rashid

    2014-01-01

    Full Text Available The corrosion protective performance of polyaniline/palm oil (PAni-PO blend coated on mild steel in 3% NaCl aqueous solutions has been evaluated by electrochemical methods, namely, open circuit potential (ocp, potentiodynamic polarization, and EIS spectroscopy. The surface of mild steel was covered by a dark green protective layer due to the physical interaction between the coating and steel. The permanent shifts of ocp and potentiodynamic polarization towards higher positive value of oxidation potential by about 800 mV and by a decrease in corrosion current density by sixfold in magnitude and an increase of 10 orders of magnitude in charge transfer resistance are due to protective coating.

  12. Development of Anticorrosive Polymer Nanocomposite Coating for Corrosion Protection in Marine Environment

    Science.gov (United States)

    Mardare, L.; Benea, L.

    2017-06-01

    The marine environment is considered to be a highly aggressive environment for metal materials. Steels are the most common materials being used for shipbuilding. Corrosion is a major cause of structural deterioration in marine and offshore structures. Corrosion of carbon steel in marine environment becomes serious due to the highly corrosive nature of seawater with high salinity and microorganism. To protect metallic materials particularly steel against corrosion occurrence various organic and inorganic coatings are used. The most used are the polymeric protective coatings. The nanostructured TiO2 polymer coating is able to offer higher protection to steel against corrosion, and performed relatively better than other polymer coatings.

  13. Synthesis of durable microcapsules for self-healing anticorrosive coatings: A comparison of selected methods

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Kiil, Søren

    2011-01-01

    in the literature, have been conducted to investigate the challenges associated with the synthesis of stable microcapsules. It was found that the nature of the core material strongly affects the microcapsule stability and performance. Furthermore, it was evident that experimental procedures developed for certain...... core materials were not suitable for encapsulation of other compounds without modifications. This is a severe limitation as not many of the encapsulation procedures have been developed for industrially relevant core materials such as epoxy resin. Results of experiments, aiming at finding optimal...

  14. Research on Performance and Microstructure of Sewage Pipe Mortar Strengthened with Different Anti-Corrosion Technologies

    Science.gov (United States)

    Mu, Song; Zhou, Huaxin; Shi, Liang; Liu, Jianzhong; Cai, Jingshun; Wang, Feng

    2017-10-01

    Mostly urban underground sewage is the acidic corrosion environment with a high concentration of aggressive ions and microbe, which resulted in performance deterioration and service-life decrease of sewage concrete pipe. In order to effectively protect durability of the concrete pipe, the present paper briefly analysed the main degradation mechanism of concrete pipe attacked by urban underground sewage, and proposed that using penetrating and strengthening surface sealer based on inorganic chemistry. In addition, using index of compressive strength, weight loss and appearance level to investigate the influence of the sealer on corrosion resistance of mortar samples after different dry-wet cycles. Besides, comparative research on effect of the sealer, aluminate cement and admixture of corrosion resistance was also addressed. At last, the SEM technology was used to reveal the improvement mechanism of different technologies of corrosion resistance. The results indicated that the sealer and aluminate cement can significantly improve corrosion resistance of mortar. Besides, the improvement effect can be described as the descending order: the penetrating and strengthening surface sealer > aluminate cement > admixture of corrosion resistance. The mortar sample treated with the sealer displayed the condensed and sound microstructure which proved that the sealer can improve the corrosion resistance to urban underground sewage.

  15. ENVIRONMENTAL AND ECONOMIC ASPECTS OF ANTICORROSION PROTECTION BY HOT-DIP GALVANIZED METHOD REBARS IN CONCRETE

    Directory of Open Access Journals (Sweden)

    Hegyi Andreea

    2015-05-01

    Full Text Available The implementation of the sustainable development concept is nowadays a key issue in almost all human activities. For the constructions domain an European strategy has already been elaborated. Among its goals are also the use of long lasting materials and the reduction of repair costs. This paper presents an interdisciplinary study concerning the efficiency of the use of hot-dip galvanized rebar for concrete structures. Experimental results about corrosion kinetics of coated and usual steel reinforcement embedded in concrete, subjected to chlorine ions attack, are analyzed. Electrochemical methods as chronoamperometry and linear polarization have been used. Corrosion potential values recorded for galvanized steel embedded in concrete indicate an uncertain corrosion activation process up to a rate of 2.5 % calcium chloride relative to concrete. For rates of 5% CaCl2 and more the corrosion process is activated. For unprotected steel bars embedded in concrete the corrosion activation process started at all calcium chloride studied rates and higher corrosion potential values has been registered than for the hot-dip galvanized ones, at the same rates. Economical assessments have been done using entire lifetime cost analysis of the reinforced concrete structures. Despite that the hotdip galvanization is a rather expansive procedure, when taking into account the whole expected life span, the use of zinc coating proves to be efficient both from structural and financial approaches.

  16. Preparation of Superhydrophobic Film on Ti Substrate and Its Anticorrosion Property

    Science.gov (United States)

    Zhu, Min; Tang, Wenchuan; Huang, Luyao; Zhang, Dawei; Du, Cuiwei; Yu, Gaohong; Chen, Ming; Chowwanonthapunya, Thee

    2017-01-01

    Superhydrophobic films were fabricated on a titanium substrate with or without anodizing by using a self-assembling method. Firstly, the pretreatments of mechanical polishing/anodizing or mechanical polishing only were conducted, respectively. Subsequently, the preparation of polydopamine film layer, deposition of nano-silver particles, and post modification of 1H,1H,2H,2H-perfluorodecanethiol were performed on the surface of the pretreated substrate. The surface morphologies, compositions, wettability, and corrosion resistance of the films were investigated with scanning electron microscopy (SEM), energy-dispersive spectrometry (EDS), water contact angle measurements, and electrochemical tests, respectively. Meanwhile, the effect of the deposition time in the silver nitrate solution on the hydrophobicity of the specimen surface was investigated. The result showed that with the increase of deposition time, the hydrophobic property enhanced gradually. The surface deposited for 7 h exhibited an optimum hydrophobic effect, which was characterized with a large water contact angle (WCA) of 154°, and the surface was rather rough and covered by a relatively uniform layer of micro-nano silver particles. The excellent hydrophobicity was attributed to a rough stratified microstructure along with the low surface energy. The electrochemical measurements showed that the existence of the superhydrophobic film can effectively enhance the corrosion resistance of Ti samples. PMID:28772987

  17. Preparation of Superhydrophobic Film on Ti Substrate and Its Anticorrosion Property.

    Science.gov (United States)

    Zhu, Min; Tang, Wenchuan; Huang, Luyao; Zhang, Dawei; Du, Cuiwei; Yu, Gaohong; Chen, Ming; Chowwanonthapunya, Thee

    2017-06-08

    Superhydrophobic films were fabricated on a titanium substrate with or without anodizing by using a self-assembling method. Firstly, the pretreatments of mechanical polishing/anodizing or mechanical polishing only were conducted, respectively. Subsequently, the preparation of polydopamine film layer, deposition of nano-silver particles, and post modification of 1H,1H,2H,2H-perfluorodecanethiol were performed on the surface of the pretreated substrate. The surface morphologies, compositions, wettability, and corrosion resistance of the films were investigated with scanning electron microscopy (SEM), energy-dispersive spectrometry (EDS), water contact angle measurements, and electrochemical tests, respectively. Meanwhile, the effect of the deposition time in the silver nitrate solution on the hydrophobicity of the specimen surface was investigated. The result showed that with the increase of deposition time, the hydrophobic property enhanced gradually. The surface deposited for 7 h exhibited an optimum hydrophobic effect, which was characterized with a large water contact angle (WCA) of 154°, and the surface was rather rough and covered by a relatively uniform layer of micro-nano silver particles. The excellent hydrophobicity was attributed to a rough stratified microstructure along with the low surface energy. The electrochemical measurements showed that the existence of the superhydrophobic film can effectively enhance the corrosion resistance of Ti samples.

  18. Anti-corrosion and Anti-bacteria Property of Modified Pomegranate Peel Extract

    Science.gov (United States)

    Gu, Xue-Fan; Chang, Xiao-Feng; Cheng, Chao; Zhang, Li; Zhang, Yong-Ming; Zhang, Jie; Chen, Gang

    2018-03-01

    Using weight loss method, the pomegranate peel extract (PPE), that is a green corrosion inhibitors, have been studied in the corrosion inhibition of Q235A steel in 1M hydrochloric acid solution at 30°C, 45°C, 60°C, respectively. The inhibition rate of extract varies with the extraction concentration in the range of 10 ∼ 1000mg / L, up to 92.7%. Extract inhibits corrosion through adsorption mechanisms. Besides polyphenols hydroxyl and ether groups can slow down corrosion by capturing H+. Polyphenols can remove the dissolved O2, and curb oxygen reducing corrosion. PPE is antifungal active against TGB and FB, but not so active against SRB.

  19. Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim

    2010-01-01

    , copper, aluminum, galvanized steel, and brass also showed a reduction in the rate of cathodic delamination when the coating was modified with a free radical scavenger. The protective mechanism of free radical scavengers investigated for the primers are similar to that of antioxidants used for protection...... against photochemical degradation by UV-radiation of top coatings. Both substrate corrosion and degradation of a coating exposed to UV-radiation lead to the formation of free radicals as reactive intermediates....

  20. Anticorrosion efficiency of zinc-filled epoxy coatings containing conducting polymers and pigments

    Czech Academy of Sciences Publication Activity Database

    Kalendová, A.; Veselý, D.; Kohl, M.; Stejskal, Jaroslav

    2015-01-01

    Roč. 78, January (2015), s. 1-20 ISSN 0300-9440 Institutional support: RVO:61389013 Keywords : conducting polymer * zinc metal * organic coating Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.632, year: 2015

  1. Sol-gel, One Technology by Produced Nanohybrid with Anticorrosive Properties

    Science.gov (United States)

    Hernández-Padrón, Genoveva; García-Garduño, Margarita V.

    The evolution of nanotechnology has been allowed modify the material properties since of chemical architecture. In this work, we development nanohybrids sol-gel process, silica particles are incorporated a functionalized polymer resin (type epoxy and/or phenolic) with carboxylic groups. When the metallic plate is coating formed film ceramic glass. The incorporation this particles into to polymeric matrix, allowed to obtain performance corrosive properties. The structural characteristics of the different materials prepared, phenolic resin (RF), the resin functionalized (RFF) and its corresponding hybrids (RF-SiO2 and RFF- SiO2), were studied by infrared spectroscopy and morphological changes were analyzed by scanning electron microscopy. Then cooper plates were coated with these materials to evaluate their corrosion performance. The corrosion performance evaluation for each of these coatings RF, RFF, RE- SiO2 and RFF- SiO2 were determined by the following tests: a misty saline chamber operated under accelerated corrosive conditions for corrosion advance measurement, abrasion and adhesion.

  2. A novel method to prepare superhydrophobic, UV resistance and anti-corrosion steel surface

    KAUST Repository

    Isimjan, Tayirjan T.

    2012-11-01

    Both TiO 2 and SiO 2 coated steel surfaces containing micro- and nanoscale binary structures with different surface roughness were successfully fabricated by means of a facile layer by layer deposition process followed by heat treatment. The resulting surfaces were modified by the low free energy chemical PTES (1H,1H,2H,2H-Perfluorodecyltriethoxysilane). The experimental results of wettability exhibit that such modified surfaces have a strong repulsive force to water droplets, their static contact angles exceed 165°, receding angle>160°, advanced angles>170° and slide angle<1°. The resulting surfaces not only exhibit superhydrophobic properties but also show strong UV resistance (after coating SiO 2 on top of TiO 2) and strong stability to various solvents including 0.01% HCl solution. © 2012 Elsevier B.V.

  3. Modified hydrotalcites as a new emerging class of smart additive of reinforced concrete for anticorrosion applications: a literature review

    NARCIS (Netherlands)

    Yang, Z.; Fischer, H.R.; Polder, R.B.

    2013-01-01

    Modified hydrotalcites (MTHs) represent a group of technologically promising materials for addition to concrete to improve its durability in aggressive environment, owing to their low cost, relative simplicity of preparation, and plenty of unique composition variables that may be adopted. Up to

  4. Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

    2015-08-01

    Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

  5. Graphene-Armored Aluminum Foil with Enhanced Anticorrosion Performance as Current Collectors for Lithium-Ion Battery.

    Science.gov (United States)

    Wang, Mingzhan; Tang, Miao; Chen, Shulin; Ci, Haina; Wang, Kexin; Shi, Liurong; Lin, Li; Ren, Huaying; Shan, Jingyuan; Gao, Peng; Liu, Zhongfan; Peng, Hailin

    2017-12-01

    Aluminum (Al) foil, as the most accepted cathode current collector for lithium-ion batteries (LIBs), is susceptible to local anodic corrosions during long-term operations. Such corrosions could lead to the deterioration or even premature failure of the batteries and are generally believed to be a bottleneck for next-generation 5 V LIBs. Here, it is demonstrated that Al foil armored by conformal graphene coating exhibits significantly reinforced anodic corrosion resistance in both LiPF 6 and lithium bis(trifluoromethanesulphonyl) imide (LiTFSI) based electrolytes. Moreover, LiMn 2 O 4 cells using graphene-armored Al foil as current collectors (LMO/GA) demonstrate enhanced electrochemical performance in comparison with those using pristine Al foil (LMO/PA). The long-term discharge capacity retention of LMO/GA cell after ≈950 h straight operations at low rate (0.5 C) reaches up to 91%, remarkably superior to LMO/PA cell (75%). The self-discharge propensity of LMO/GA is clearly relieved and the rate/power performance is also improved with graphene mediations. This work not only contributes to the long-term stable operations of LIBs but also might catalyze the deployment of 5 V LIBs in the future. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Cholesteryl-coated carbonyl iron particles with improved anti-corrosion stability and their viscoelastic behaviour under magnetic field

    Czech Academy of Sciences Publication Activity Database

    Mrlik, M.; Ilčíková, M.; Sedlačík, M.; Mosnáček, J.; Peer, Petra; Filip, Petr

    2014-01-01

    Roč. 292, č. 9 (2014), s. 2137-2143 ISSN 0303-402X R&D Projects: GA ČR(CZ) GP14-32114P Grant - others:GA MŠk(CZ) ED2.1.00/03.0111 Institutional support: RVO:67985874 Keywords : carbonyl iron * cholesteryl chloroformate * silicone oil suspensions * viscoelasticity * magnetorheology Subject RIV: BK - Fluid Dynamics Impact factor: 1.865, year: 2014

  7. The Role of SiO2 Gas in the Operation of Anti-Corrosion Coating Produced by PVD

    Directory of Open Access Journals (Sweden)

    Meysam Zarchi

    2015-09-01

    Full Text Available This study examined theSiO2 gas present in the coatings used in corrosion industry.These layers have been created by physical vapor deposition (PVD, with an appropriate performance. Sublimation of SiO2is used to protect PVD aluminum flakes from water corrosionand to generate highly porous SiO2 flakes with holes in the nanometer range. SiOx/Al/SiOx sandwiches were made as well as Ag loaded porous SiO2 as antimicrobial filler.

  8. Understanding the effect of nanoporosity on optimizing the performance of self-healing materials for anti-corrosion applications

    International Nuclear Information System (INIS)

    Sellaiyan, S; Smith, S.V.; Hughes, A E; Miller, A; Jenkins, D R; Uedono, A

    2011-01-01

    The chromate-based epoxy primer film was prepared on glass and metal surfaces using various graded doctor blades. The quality and consistency of the films was assessed using scanning electron microscopy and the porosity within the film characterized by positron annihilation lifetime spectroscopy. The positron lifetime (τ) distribution for the epoxy polymer matrix was resolved using the CONTIN program. The free volume was found from the ortho-positronium component. The optimum thickness for the films was established for future structure/activity studies.

  9. Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

    International Nuclear Information System (INIS)

    Sharifi Golru, S.; Attar, M.M.; Ramezanzadeh, B.

    2015-01-01

    Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly

  10. Dual-action smart coatings with a self-healing superhydrophobic surface and anti-corrosion properties

    NARCIS (Netherlands)

    Qian, Hongchang; Xu, Dake; Du, Cuiwei; Zhang, Dawei; Li, Xiaogang; Huang, Luyao; Deng, Leping; Tu, Yunchao; Mol, J.M.C.; Terryn, H.A.

    2017-01-01

    This work introduces a new self-healing superhydrophobic coating based on dual actions by the corrosion inhibitor benzotriazole (BTA) and an epoxy-based shape memory polymer (SMP). Damage to the surface morphology (e.g., crushed areas and scratches) and the corresponding superhydrophobicity are

  11. Anticorrosion performance of chromized coating prepared by pack cementation in simulated solution with H2S and CO2

    Science.gov (United States)

    Wang, Qin-Ying; Behnamian, Yashar; Luo, Hong; Wang, Xian-Zong; Leitch, Michael; Zeng, Hongbo; Luo, Jing-Li

    2017-10-01

    A hash service environment containing H2S and CO2 in oil industry usually causes corrosion of carbon steel. In this study, the chromized coatings with different deposited time were prepared on the surface of carbon steel by the method of pack cementation to enhance its corrosion resistance. Then the microstructure, hardness, corrosion resistance as well as the semiconductor behavior of coatings in the simulated solution with saturated H2S and CO2 were investigated. The results show that the content of Cr in coating was increased by prolonging deposited time, and both chromium carbides and chromium nitrides were formed. Furthermore, coatings display higher polarization resistance, Rp, than that of the substrate, indicating a higher resistance to charge transfer on coating surface. The corrosion rates of coatings with different deposited time were significantly lower than that of substrate. Chemical analysis showed the formation of heavy sulfides on the surface of substrates after corrosion, while the least corrosion products were detected on the surface of coating with deposited time of 12 h. Mott-Schottky results indicated that coating of 12 h displayed less defects than the other two coatings with deposited time of 4 h and 8 h, which will be beneficial to improve corrosion resistance. The investigation showed that chromized coatings exhibited high corrosion resistance and owned a potential application in oil industry for corrosion prevention.

  12. Mechanical and anticorrosive properties of graphene/epoxy resin composites coating prepared by in-situ method.

    Science.gov (United States)

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-20

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments.

  13. Evaluation of atomic layer deposited alumina as a protective layer for domestic silver articles: Anti-corrosion test in artificial sweat

    Science.gov (United States)

    Park, Suk Won; Han, Gwon Deok; Choi, Hyung Jong; Prinz, Fritz B.; Shim, Joon Hyung

    2018-05-01

    This study evaluated the effectiveness of alumina fabricated by atomic layer deposition (ALD) as a protective coating for silver articles against the corrosion caused by body contact. An artificial sweat solution was used to simulate body contact. ALD alumina layers of varying thicknesses ranging from 20 to 80 nm were deposited on sputtered silver samples. The stability of the protective layer was evaluated by immersing the coated samples in the artificial sweat solution at 25 and 35 °C for 24 h. We confirmed that a sufficiently thick layer of ALD alumina is effective in protecting the shape and light reflectance of the underlying silver, whereas the uncoated bare silver is severely degraded by the artificial sweat solution. Inductively coupled plasma mass spectrometry and X-ray photoelectron spectroscopy were used for in-depth analyses of the chemical stability of the ALD-coated silver samples after immersion in the sweat solution.

  14. Improvements of anti-corrosion and mechanical properties of NiTi orthopedic materials by acetylene, nitrogen and oxygen plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Poon, Ray W.Y.; Ho, Joan P.Y.; Liu Xuanyong; Chung, C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

    2005-01-01

    Nickel-titanium shape memory alloys (NiTi) are useful materials in orthopedics and orthodontics due to their unique super-elasticity and shape memory effects. However, the problem associated with the release of harmful Ni ions to human tissues and fluids has been raising safety concern. Hence, it is necessary to produce a surface barrier to impede the out-diffusion of Ni ions from the materials. We have conducted acetylene, nitrogen and oxygen plasma immersion ion implantation (PIII) into NiTi alloys in an attempt to improve the surface properties. All the implanted and annealed samples surfaces exhibit outstanding corrosion and Ni out-diffusion resistance. Besides, the implanted layers are mechanically stronger than the substrate underneath. XPS analyses disclose that the layer formed by C 2 H 2 PIII is composed of mainly TiC x with increasing Ti to C concentration ratios towards the bulk. The nitrogen PIII layer is observed to be TiN, whereas the oxygen PIII layer is composed of oxides of Ti 4+ , Ti 3+ and Ti 2+

  15. Development of nanoparticle stabilized polymer nanocontainers with high content of the encapsulated active agent and their application in water-borne anticorrosive coatings.

    Science.gov (United States)

    Haase, Martin F; Grigoriev, Dmitry O; Möhwald, Helmuth; Shchukin, Dmitry G

    2012-05-08

    A novel method for the encapsulation of organic active agents in nanoparticle-armored polymer composite nanocontainers (analog of Pickering emulsions) is introduced. The multifunctionality of the constituents allows a fabrication path that does not require auxiliary materials. Embedding the composite nanocontainers into a water-based alkyd resin and subsequent film formation yields a homogeneous polymer film doped with highly disperse composite nanocontainers. The resistance and self-healing of such a film on aluminium is enhanced. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Advanced anticorrosive coatings prepared from electroactive polyimide/graphene nanocomposites with synergistic effects of redox catalytic capability and gas barrier properties

    Directory of Open Access Journals (Sweden)

    J. M. Yeh

    2014-04-01

    Full Text Available In this study, electroactive polyimide (EPI/graphene nanocomposite (EPGN coatings were prepared by thermal imidization and then characterized by Fourier transformation infrared (FTIR and transmission electron microscope (TEM. The redox behavior of the as-prepared EPGN materials was identified by in situ monitoring for cyclic voltammetry (CV studies. Demonstrating that EPGN coatings provided advanced corrosion protection of cold-rolled steel (CRS electrodes as compared to that of neat EPI coating. The superior corrosion protection of EPGN coatings over EPI coatings on CRS electrodes could be explained by the following two reasons. First, the redox catalytic capabilities of amino-capped aniline trimer (ACAT units existing in the EPGN may induce the formation of passive metal oxide layers on the CRS electrode, as indicated by scanning electron microscope (SEM and electron spectroscopy for chemical analysis (ESCA studies. Moreover, the well-dispersed carboxyl-graphene nanosheets embedded in the EPGN matrix hinder gas migration exponentially. This would explain enhanced oxygen barrier properties of EPGN, as indicated by gas permeability analysis (GPA studies.

  17. Novel, One-Step, Chromate-Free Coatings Containing Anticorrosion Pigments for Metals That Can Be Used in a Variety of Industries

    National Research Council Canada - National Science Library

    Ashirgade, A; Puomi, P; van Ooij, W. J; Bafna, S; Seth, A; Shivane, C

    2007-01-01

    .... Such primers can be applied on any bare metal, provided it is reasonably clean. These primers are based on water-dispersed organic resins and organofunctional silanes, which assure good adhesion both to the substrate and the overcoat...

  18. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    The present work depicts synergism anticorrosive behaviour between zinc hypophosphite and zinc phosphate in a commercial pigment mixture. Also, the performance of anticorrosive paints was evaluated. Synergism anticorrosive behaviour was evaluated by corrosion potential and linear polarization measurements in ...

  19. Achievement report for fiscal 1998. Research and development of synergy ceramics (Research and development of anti-corrosion technologies for oil production system); 1998 nendo seika hokokusho. Shinaji ceramics no kenkyu kaihatsu (sekiyu seisan system fushoku boshi gijutsu kenkyu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    A computer simulation-aided designing technology is completed to help develop synergy ceramics which are complicated in phase constitution and material structure. A program, which simulates sintering and particle growth for multiple solid-state and solid-state/liquid-phase systems, has been built assuming the form of an integrated micro/nano level simulation technology based on the Monte Carlo method. The new program applies to systems consisting of more than three different phases, and deals in a uniform way with the designing of various textures formable by transfer of matters in solid-state particle growth, Ostwalt ripening, solid-state sintering, liquid-phase sintering, and additive reaction. The Monte Carlo method-assisted program is applied to systems based on AlN, Si{sub 3}N{sub 4}, and Al{sub 2}O{sub 3}, and a good result is achieved in each case. The molecular dynamic method is mainly used in atom level simulation for application to ZrO{sub 2}-Y{sub 2}O{sub 3} and Si-C-N, and a good result is achieved in each case. (NEDO)

  20. Recovery of the external anticorrosion protection systems of onshore pipelines - evaluation methods and practical results; Recuperacao de sistemas de protecao anticorrosiva externa de dutos terrestres - metodos de avaliacao e resultados praticos

    Energy Technology Data Exchange (ETDEWEB)

    Castinheiras, Wilson; Koebsch, Andre; Silva, Flavio A. da [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    The rehabilitation of an old pipeline means to increase its lifetime, making it safety to operate in the necessaries conditions to transport the product. The pipe steel wall evaluation, related to it thickness reduction, due to, basically, internal and external corrosion, is fundamental to guide its rehabilitation. The techniques used to this evaluation are 'pig' and specials field survey. These last surveys are realized over the soil surface (digs is not necessary to access the pipeline or the pipeline operation is not necessary to stop) and objective to verify the pipeline coating and Cathodic Protection System conditions. Due to the actual authors experience, this paper will only treat of the Rehabilitation of the External Anti corrosive Protection System (coating and cathodic protection) of onshore pipelines. This paper present the techniques current attenuation, ON-OFF pipe-to-soil potential close interval survey and DCVG and same practical results obtained with the application of these techniques on the Sergipe/Bahia gas pipeline. (author)

  1. Synthesis, characterization, thermal and electrical properties of ...

    Indian Academy of Sciences (India)

    The anticorrosive property of a coating of PANI/[Co(mea)2(H2O)2Cl2] composite on mild steel coupon in 3 M HNO3 was evaluated using weight loss measurement and compared with pure polyaniline coating. The said composite has shown anticorrosive property and can thus, act as a potent dopant for enhancing corrosion ...

  2. The application of epoxy resin coating in grounding grid

    Science.gov (United States)

    Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

    2018-01-01

    Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

  3. Nanoclay minerals and plastics: tiny particles deliver big impact

    CSIR Research Space (South Africa)

    Sinah Ray, S

    2015-10-01

    Full Text Available /transparency, conductivity, flame retardance, barrier properties, magnetic properties, and anticorrosive properties, as well as tensile strength and heat distortion temperature.These composites offer users significantly enhanced properties compared to conventional composite...

  4. Influence of synthesis conditions on physicochemical parameters and corrosion inhibiting activity of strontium pyrophosphates SrMIIP2O7 (MII = Mg and Zn).

    Czech Academy of Sciences Publication Activity Database

    Gorodylova, N.; Dohnalová, Ž.; Šulcová, P.; Bělina, P.; Vlček, Milan

    2016-01-01

    Roč. 93, 1 April 2016 (2016), s. 77-86 ISSN 0300-9440 Institutional support: RVO:61389013 Keywords : anticorrosive properties * paint coating * pyrophosphate Subject RIV: CA - Inorganic Chemistry Impact factor: 2.858, year: 2016

  5. Thin boron phosphide coating as a corrosion-resistant layer

    Science.gov (United States)

    Not Available

    1982-08-25

    A surface prone to corrosion in corrosive environments is rendered anticorrosive by CVD growing a thin continuous film, e.g., having no detectable pinholes, thereon, of boron phosphide. In one embodiment, the film is semiconductive. In another aspect, the invention is an improved photoanode, and/or photoelectrochemical cell with a photoanode having a thin film of boron phosphide thereon rendering it anticorrosive, and providing it with unexpectedly improved photoresponsive properties.

  6. The Characteristics of Cr-Free Coating Hot Dip Galvanized Sheet Steel

    International Nuclear Information System (INIS)

    Kim, Jong Gi; Moon, Man Been; Yun, Jeong Mo

    2011-01-01

    The greatest purpose of chromate treatment is to improve anti-corrosion by stabilizing a metal surface. Because metal surface forms a compound by absorbing oxygen or water in the air by being generally unstable, it is necessary to improve anti-corrosion of the metal by forming the metal surface with a stable film. When considering the economical efficiency and requirements together because the film of the metal surface treated with chromate has good anti-corrosion and the stability also in the air by being compact and strong, Chromate treatment has been used most up to the electronics industry from the auto industry. However, these days, because hexavalent chromium is both a toxic agent to be able to cause cancers and deadly poisonous environmental pollutant, the strong legal controls on its use is being imposed all over the world. Because of this reason, a new anti-corrosion method is being required. Also, by users' various demands, the passivations that have recently been developed require various characteristics such as conductivity, chemical resistance, alkali cleaning resistance as well as anti-corrosion. We could confirm the results such as excellent anti-corrosion compared to chromate, conductivity, chemical resistance and detergent resistance as the result of analysis of various characteristics of the galvannealed sheet steels coated with Cr-Free solution developed in this research

  7. Evaluation of the Corrosion Protection Coating in Accordance with Burn Damage

    Energy Technology Data Exchange (ETDEWEB)

    Seo, ChangHo; Park, JinHwan [Pukyong National University, Busan (Korea, Republic of)

    2016-12-15

    This study was conducted in order to examine the effect of burn damage and the resultant anti-corrosion performance. The breakdown and defect of the paint film caused by burn damage are considered to affect not only the macroscopic appearance but also the adhesive force and the anti-corrosion performance of the paint film. The material of the paint film was epoxy paint that is used most widely for heavy-duty coating, and in order to induce burn damage, heat treatment with a torch was applied to the other side of the paint film. Surface and chemical structure changes according to aging were analyzed using FE-SEM and infrared absorption spectroscopy, and variation in the anti-corrosion performance was analyzed through the AC impedance test.

  8. Fabrication of FDTS-modified PDMS-ZnO nanocomposite hydrophobic coating with anti-fouling capability for corrosion protection of Q235 steel.

    Science.gov (United States)

    Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

    2016-12-15

    Perfluorodecyltrichlorosilane-based poly(dimethylsiloxane)-ZnO (FDTS-based PDMS-ZnO) nanocomposite coating with anti-corrosion and anti-fouling capabilities has been prepared using a one-step fabrication technique. XPS analysis and contact angle measurements showed the fluorine content to increase, while the hydrophobicity of the coatings decreased with addition of FDTS. XRD analysis revealed existence of ZnO nanoparticles of dimensions ranging from 11.45 to 93.01nm on the surface of coatings, with the mean particle size decreasing with FDTS addition, and was confirmed by SEM and TEM observations. Interestingly, the anti-corrosion performance and mechanical properties of the coatings increased remarkably on addition of FDTS. Indeed, the observed low adhesion strength, surface energies and the outstanding anti-corrosive properties imply that the obtained coating would be useful in anti-fouling applications. Copyright © 2016 Elsevier Inc. All rights reserved.

  9. Technological procedure for chemical cleaning prior to re-pyritization of H2O-H2S isotopic exchange installations

    International Nuclear Information System (INIS)

    Stefanescu, I.; Smaranda, D.; Titescu, Gh.

    1996-01-01

    In normal operation the anti-corrosive shielding of the GS installations undergo a slow, irreversible degradation in time so that after 6 - 8 years their protection characteristics break down. In order to put them back in operation the regeneration of anti-corrosive is required. The procedure achieved at ICIS - Rm.Valcea consists in chemical cleaning of the impaired layers and re-pyritization of the interior surface of installations. Chemical cleaning include the following operations: - mechanical cleaning; - water washing; - alkaline washing with sodium hydroxide, tri-sodium phosphate and sodium tri-polyphosphate; - final mechanical cleaning; - neutralizing washing; - chemical cleaning with phosphoric acid solution; - neutralizing washing. After applying this procedure, the surface is prepared for the pyritization regeneration of the anti-corrosive shielding which ensures the prolongation of the equipment service lifetime with another six year period

  10. Preparation and Electrochemical Properties of Graphene/Epoxy Resin Composite Coating

    Science.gov (United States)

    Liao, Zijun; Zhang, Tianchi; Qiao, Sen; Zhang, Luyihang

    2017-11-01

    The multilayer graphene powder as filler, epoxy modified silicone resin as film-forming agent, anticorrosion composite coating has been created using sand dispersion method, the electrochemical performance was compared with different content of graphene composite coating and pure epoxy resin coating. The open circuit potential (OCP), potentiodynamic polarization curves (Tafel Plot) and electrochemical impedance spectroscopy (EIS) were tested. The test results showed that the anti-corrosion performance of multilayer graphene added has improved greatly, and the content of the 5% best corrosion performance of graphene composite coating.

  11. Industrial Coatings at Extreme Conditions

    DEFF Research Database (Denmark)

    Subramanian, Srinath; Pérez Hornero, Clara; Pedersen, Lars Thorslund

    With the gradual depletion of oil wells operable at relatively lower temperatures and pressures, the upstream oil industry relies on High Pressure High Temperature (HPHT) wells to source crude oil and gas. HPHT well extraction and processing require anticorrosive coatings applied on substrates...

  12. Author Details

    African Journals Online (AJOL)

    Venkatesha, TV. Vol 7, No 2 (2015) - Articles Anticorrosion potential of hydralazine for corrosion of mild steel in 1m hydrochloric acid solution. Abstract PDF · Vol 7, No 2 (2015) - Articles Corrosion inhibition behavior of Ketosulfone for Zinc in acidic medium. Abstract PDF. ISSN: 1112-9867. AJOL African Journals Online.

  13. Corrosion Inhibition on SAE 1010 Steel by Nanoscale Exopolysaccharides Coatings Determined by Electrochemical and Surface Characterization

    Science.gov (United States)

    Plating, painting and the application of enamel are the most common anti-corrosion treatments. They are effective by providing a barrier of corrosion resistant material between the damaging environment and the structural material. Coatings start failing rapidly if scratched or damaged because a co...

  14. Anti corrosion layer for stainless steel in molten carbonate fuel cell - comprises phase vapour deposition of titanium nitride, aluminium nitride or chromium nitride layer then oxidising layer in molten carbonate electrolyte

    DEFF Research Database (Denmark)

    2000-01-01

    Forming an anticorrosion protective layer on a stainless steel surface used in a molten carbonate fuel cell (MCFC) - comprises the phase vapour deposition (PVD) of a layer comprising at least one of titanium nitride, aluminium nitride or chromium nitride and then forming a protective layer in situ...

  15. Impressed current cathodic protection of deep water structures

    Digital Repository Service at National Institute of Oceanography (India)

    Venkatesan, R.

    Of all the various anti-corrosion systems usEd. by offshore structures and ship-building industry to reduce the ravages of sea-water corrosion, cathodic protection is one of the most important. Impressed current cathodic protection (ICCP...

  16. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    Influence of bowl shaped substrate holder on growth of polymeric DLC film in a microwave plasma CVD reactor ... Diamond like carbon (DLC); polymeric DLC; microwave plasma CVD. ... These films are polymeric in nature with moderately high hardness, which may be useful as anti-scratch and anti-corrosive coatings.

  17. Corrosion protection of AM60B magnesium alloy by application of ...

    Indian Academy of Sciences (India)

    direct electroless nickel plating on AZ91D magnesium alloy consisting of the pickling in HF and HCl solutions, conver- sion coating in molybdate bath and then activation in HF solution. They obtained interesting results but it appears that the anticorrosive resistance of the applied coating is not suf- ficient. This is because the ...

  18. 77 FR 20360 - Application(s) for Duty-Free Entry of Scientific Instruments

    Science.gov (United States)

    2012-04-04

    ... for which the instruments shown below are intended to be used, are being manufactured in the United... Technology, Castle Point on Hudson, Hoboken, NJ 07030. Instrument: Electron Microscope. Manufacturer: FEI... phenomena and develop robust superhydrophobic surfaces for anti-corrosion and anti-icing surfaces. The...

  19. 46 CFR 160.035-3 - Construction of steel oar-propelled lifeboats.

    Science.gov (United States)

    2010-10-01

    ..., air tanks, etc., must be in accordance with ASTM A 653, Coating Designation G90 (incorporated by... galvanizing or other anticorrosive treatment has been applied. (2) Rivets and rolled or extruded shapes such... drain plug is to be marked on the vertical surface in the vicinity of the plug below the side bench with...

  20. Boronized steels with corundum-baddeleyite coatings

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Kolísko, J.; Bouška, P.; Brožek, Vlastimil; Kubatík, Tomáš František; Mastný, L.

    2016-01-01

    Roč. 55, č. 3 (2016), s. 341-344 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : Bobororonized steel * corundum-baddeleyite coating * anti-corrosion properties * plasma spraying Subject RIV: JG - Metallurgy Impact factor: 0.959, year: 2014

  1. Discussion on Construction Technology of Prestressed Reinforced Concrete Pipeline of Municipal Water Supply and Drainage

    Science.gov (United States)

    Li, Chunyan

    2017-11-01

    Prestressed reinforced concrete pipe has the advantages of good bending resistance, good anti-corrosion, anti-seepage, low price and so on. It is very common in municipal water supply and drainage engineering. This paper mainly explore the analyze the construction technology of the prestressed reinforced concrete pipe in municipal water supply and drainage engineering.

  2. Genetic diversity and germplasm resource research on tung tree ...

    African Journals Online (AJOL)

    SERVER

    2008-04-17

    Apr 17, 2008 ... characteristics such as insulation, acid and alkali resis- tance, as well as anticorrosion properties. It has gradually been applied to manufacturing modern paint, ..... genetic base and current situations of cultivars. This is different from earlier studies on genetic diversity at population level of some other plants, ...

  3. Corrosion resistance and mechanical properties of pulse electrodeposited Ni-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Zhang Liang; Wang Juping; Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2009-08-12

    Ni-TiO{sub 2} composite coating which was prepared under pulse current conditions was successfully performed on sintered NdFeB magnet. As a comparison, pure nickel coating was also prepared. The phase structure, the surface morphology, the chemical composition, the anti-corrosion performance of the coatings for magnets, the microhardness and the wearing resistance performance of the coatings were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), electrochemical technique, Vickers hardness tester and ball-on-disc tribometer, respectively. The results revealed that Ni-TiO{sub 2} composite coating provided excellent anti-corrosion performance for the magnets, and showed higher microhardness and better anti-wear performance.

  4. Super-hydrophobic film prepared on zinc as corrosion barrier

    International Nuclear Information System (INIS)

    Wang Peng; Zhang Dun; Qiu Ri; Hou Baorong

    2011-01-01

    Research highlights: → Super-hydrophobic film was prepared on zinc surface. → The air trapped in film can dramatically improve the anti-corrosion property. → The air trapped behaves as dielectric for a pure parallel plate capacitor. → The air enhances the contribution of film to the anti-corrosion property. → Without the help of air, the film itself can only present feeble inhibition effect. - Abstract: Potentiostatic electrolysis was carried out to prepare super-hydrophobic film on the surface of metallic zinc. The resultant film was examined by field emission scanning electron microscopy, Fourier transform infrared spectroscopy, electrochemical measurements, and contact angle test. The super-hydrophobic property of the film results from the air trapped among the sheets of zinc tetradecanoate. This air behaves as a dielectric for a pure parallel plate capacitor, thereby inhibiting electron transfer between the electrolyte and the substrate. The air can also enhance the contribution of the film itself to protection performance.

  5. Kinetic properties of layer-by-layer assembled cerium zinc molybdate nanocontainers during corrosion inhibition

    International Nuclear Information System (INIS)

    Bhanvase, B.A.; Patel, M.A.; Sonawane, S.H.

    2014-01-01

    Highlights: • We investigate the responsive release of imidazole from CZM nanocontainers. • Acoustic cavitation leads to the formation of smaller CZM nanoparticle. • We study kinetic models for imidazole release from CZM nanocontainers. • Improved anticorrosion performance by incorporating CZM nanocontainers in coatings. - Abstract: In the present study the loading of imidazole in between polyelectrolyte layers was carried out and the responsive release of imidazole was studied. Cerium zinc molybdate (CZM) was used as a core corrosion inhibitive nano pigment. The release rate of imidazole from CZM nanocontainer has been quantitatively estimated in water at different pH. The validation of quantitative analysis of release of corrosion inhibitor was carried out using the kinetic models. Results of electrochemical corrosion analysis of nanocontainer coatings on mild steel (MS) panel showed significant improvement in the anticorrosion performance of the nanocontainer/alkyd resin coatings

  6. The correlation between materials, processes and final properties in the pipeline coating system with polyethylene in triple layer; A correlacao entre materiais, processos e propriedades finais no sistema de revestimento de tubos com polietileno em tripla camada

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Luiz C.; Campos, Paulo H. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil); Silva, Christian E.; Santos, Paulo T. [Soco-Ril do Brasil S.A., Pindamonhangaba, SP (Brazil)

    2003-07-01

    The use of anticorrosion coating is a common practice in industrial pipeline applications. Among the several coatings types to buried and submerged pipelines, over all, the Fusion Bonded Epoxy and Three Layer Polyethylene coating systems have been large employed. They have showed an excellent performance protecting the pipe metal from external corrosive environment, considerably decreasing the designed cathodic protection requirements, basically in the first years of pipeline operation. Coating system success depends on not only of a suitable design or of the materials technology, but also depends on the process parameters and the raw material characteristics exhibited during the application. In this paper will be presented in a theoretical approach how the process parameters and the raw materials characteristics may affect the three layer polyethylene anticorrosion coating final properties. (author)

  7. Effect of Zinc Phosphate on the Corrosion Behavior of Waterborne Acrylic Coating/Metal Interface

    Directory of Open Access Journals (Sweden)

    Hongxia Wan

    2017-06-01

    Full Text Available Waterborne coating has recently been paid much attention. However, it cannot be used widely due to its performance limitations. Under the specified conditions of the selected resin, selecting the function pigment is key to improving the anticorrosive properties of the coating. Zinc phosphate is an environmentally protective and efficient anticorrosion pigment. In this work, zinc phosphate was used in modifying waterborne acrylic coatings. Moreover, the disbonding resistance of the coating was studied. Results showed that adding zinc phosphate can effectively inhibit the anode process of metal corrosion and enhance the wet adhesion of the coating, and consequently prevent the horizontal diffusion of the corrosive medium into the coating/metal interface and slow down the disbonding of the coating.

  8. The Polyethylene External Coating for Bends; O revestimento externo de curvas com polietileno

    Energy Technology Data Exchange (ETDEWEB)

    Vieira, Carlos Roberto Tavares; Hashimoto, Nelson [PROTUBO, RJ (Brazil)

    2003-07-01

    In pipeline constructions, which are formed by straight and bent sections. For the straight pipes, the application of anti-corrosive coatings such as Three Layer Polyethylene and Bitumen coatings among others is well proven. In the case of bends, many times the external protection used was not compatible with the straight sections resulting in a true weak link in the chain. In a project where polyethylene for anti-corrosive protection is a condition of operation specified (type of ground, temperature, etc.), we would be able to, as previously mentioned , coat the straight parts with Three Layer Polyethylene and the bend can then be coated with Polyethylene as well, however, Monolayer, with a thickness equal to the coating on the straight parts. This article describes the fabrication process which allows for the coating of bends and pipe fittings, the material used, as well as the results of the tests performed with this coating(Monolayer) compared to Three Layer Polyethylene. (author)

  9. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

    2016-01-15

    The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

  11. Electrochemical corrosion behaviours of pulsed bias MSIP aluminum coating on depleted uranium surface

    International Nuclear Information System (INIS)

    Wang Qingfu; Zhang Pengcheng; Chen Lin; Liu Qinghe; Lang Dingmu; Wang Xiaohong

    2009-01-01

    Aluminum coating was prepared by magnetron sputtering ion plating (MSIP) with pulsed bias on depleted uranium surface. Its electrochemical corrosion behaviours were studied by electrochemical technology, scanning electron microscope (SEM) and X-ray energy dispersive spectroscope (EDS). The corrosion potential of aluminum coating (-534.8 mV) is higher than that of depleted uranium (-641.2 mV). The aluminum coating is a cathodic deposit to depleted uranium. Depleted uranium coated aluminum has much higher polarization resistance,greater magnitude of electrochemical impedance and much lower corrosion current than that of depleted uranium. The aluminum coating has a good corrosion resistance to depleted uranium. Corrosion characteristic of depleted uranium coated aluminum is a typical local corrosion. Meanwhile,the aluminum coating cracks and flakes off from depleted uranium substrate, which deteriorates its anti-corrosion property. Pseudo-diffusion layer on interface between aluminum coating and uranium substrate has some degree of anti-corrosion effect. (authors)

  12. Electrochemical assessing corrosion inhibiting effects of zinc aluminum polyphosphate (ZAPP) as a modified zinc phosphate pigment

    International Nuclear Information System (INIS)

    Naderi, R.; Attar, M.M.

    2008-01-01

    Undesirable anti-corrosion performance of zinc phosphate pigment, the classical chromate replacement, has led researchers to take modification into account. Polyphosphate-based anti-corrosion pigments as a result of modification of zinc orthophosphate have been found to function much more efficiently. This study aimed to evaluate performance of steel samples immersed in 3.5% NaCl aqueous solution-containing zinc aluminum polyphosphate (ZAPP) pigment extract compared to those involving conventional zinc phosphate (ZP) pigment extract and also no pigment (blank) using electrochemical tests such as electrochemical impedance spectroscopy (EIS) and linear polarization (LP) as well as surface analysis. Impedance spectra and polarization curves revealed two different trends, showing the superiority of ZAPP pigment. Based on the results of scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX), presence of a precipitated layer on the surface was confirmed when steel sample was immersed into the solution-containing ZAPP

  13. Functionalized pyranopyrazole molecules as corrosion inhibitors for mild copper metal in HCl solution: synthesis, theoretical studies, and physical investigations

    Science.gov (United States)

    Sharma, Ashok; Kumar, Dinesh; Uday Manohar, Prashant; Pande, Surojit; Dalvi, Anshuman; Shukla, Paritosh

    2018-02-01

    Five substituted pyranopyrazole (PPZ) derivatives were chemically synthesized by conventional and microwave assisted synthesis (MWA) methodology. Their differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) analyses, and the corrosion inhibitor properties on mild copper metal in 1 M HCl solution were investigated by SEM (Scanning Electron Microscopy), EDS (Energy Dispersive Spectroscopy), and XRD (x-ray Diffraction) all of which showed good anti-corrosion behavior. Further, mechanical property investigations were also performed by measuring the tensile strength of the PPZ-adsorbed Cu-strips. Finally, the inhibition action was evaluated by quantum chemical parameters. All the experimental results pointed that the molecules acted as excellent anti-corrosion surface active agents for copper metal.

  14. Study on the influences of two thiazole flavor ingredients on Cu corrosion caused by chloride ion.

    Science.gov (United States)

    Mo, Shi; Luo, Hong Qun; Li, Nian Bing

    2017-11-01

    Green corrosion inhibitors are of great benefit to the protection of pipes or tanks in seawater systems. The properties of the corrosion inhibitor such as toxicity and anticorrosion performance are closely related to its molecular structure. Some thiazole derivatives are commonly known as food flavors. The influences of two thiazole flavor ingredients on Cu corrosion in NaCl solution were analyzed in this study, namely, 4-methyl-5-vinylthiazole (MVT) and 5-(2-hydroxyethyl)-4-methylthiazole (HMT). Potentiodynamic polarization and electrochemical impedance spectroscopy measurements were employed to evaluate their anti-corrosion abilities. Theoretical calculations were conducted to investigate their possible adsorption modes. The thiazole ring endows the two compounds with the high inhibition performace. However, with a conjugated system, the ethenyl has a more pronounced contribution to electron donation and adsorption ability on the Cu surface than hydroxyethyl group. Copyright © 2017 Elsevier Inc. All rights reserved.

  15. Effect of tannin from Rhizophora apiculate as corrosion inhibitor for epoxy paint on mild steel

    Science.gov (United States)

    Idora, M. S. Noor; Quen, L. K.; Kang, H. S.

    2017-09-01

    There is a great concern to protect the steel surfaces from corrosion phenomenon in seawater environment. Several approaches have been proposed to introduce alternative new compounds in the paint which are green sources that can reduce environmental risks. The aim of this investigation was to enhance the protection properties of epoxy paint by providing an anticorrosive inhibitor for the paint. In this approach, the abilities of mangrove tannins, extracted from Rhizophora apiculata bark were studied. The inhibitive properties of mangrove tannins were evaluated by weight loss measurement, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). Results shows the addition of mangrove tannin in the coating boosted the anticorrosive properties of the paint and represents valuable environmentally friendly of inhibitor.

  16. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  17. Effect of Zinc Phosphate on the Corrosion Behavior of Waterborne Acrylic Coating/Metal Interface.

    Science.gov (United States)

    Wan, Hongxia; Song, Dongdong; Li, Xiaogang; Zhang, Dawei; Gao, Jin; Du, Cuiwei

    2017-06-14

    Waterborne coating has recently been paid much attention. However, it cannot be used widely due to its performance limitations. Under the specified conditions of the selected resin, selecting the function pigment is key to improving the anticorrosive properties of the coating. Zinc phosphate is an environmentally protective and efficient anticorrosion pigment. In this work, zinc phosphate was used in modifying waterborne acrylic coatings. Moreover, the disbonding resistance of the coating was studied. Results showed that adding zinc phosphate can effectively inhibit the anode process of metal corrosion and enhance the wet adhesion of the coating, and consequently prevent the horizontal diffusion of the corrosive medium into the coating/metal interface and slow down the disbonding of the coating.

  18. Dynamic loading of galvanized parts

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2010-01-01

    Full Text Available This work is divided into two parts: the theoretical part includes actual knowledge and points of view about degradation processes in construction materials, anticorrosion protection, zinc coat composition and high frequency fatigue. The laboratory part follow-up existing regulations contents Czech standards and formulate specifications for acquisition of objective information from acceleration la­bo­ra­to­ry tests in condensation chests, mechanical high frequency fatigue tests on pulsator machine and possibilities of evaluation of fatigue tests. Laboratory findings declare to fundamental types of damage of constructions with anticorrosion protection in real loading conditions with dynamic high frequency character. Laboratory tests were made in sulphide and chloride environments.

  19. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  20. New Coumarin Derivative as an Eco-Friendly Inhibitor of Corrosion of Mild Steel in Acid Medium

    OpenAIRE

    Ahmed A. Al-Amiery; Yasameen K. Al-Majedy; Abdul Amir H. Kadhum; Abu Bakar Mohamad

    2014-01-01

    The anticorrosion ability of a synthesized coumarin, namely 2-(coumarin-4-yloxy)acetohydrazide (EFCI), for mild steel (MS) in 1 M hydrochloric acid solution has been studied using a weight loss method. The effect of temperature on the corrosion rate was investigated, and some thermodynamic parameters were calculated. The results indicated that inhibition efficiencies were enhanced with an increase in concentration of inhibitor and decreased with a rise in temperature. The IE value reaches 94....

  1. Influencia de la concentración de pigmento en volumen (CPV en las propiedades de una imprimación epoxi

    Directory of Open Access Journals (Sweden)

    Rodríguez, M. T.

    2005-12-01

    Full Text Available By means of stress-strain tests, electrochemical techniques (EIS and AC/DC/AC and salt spray accelerated tests, the influence of the A=PVC/CPVC parameter (being CPVC the critical pigment volume concentration on mechanical and anticorrosive properties of an anticorrosive epoxy organic primer has been studied. Primers were formulated at different A values (0.73, 0.80, 0.88, 0.93, 0.98, 1.08, 1.15 and 1.24. It was concluded that mechanical and anticorrosive properties of an epoxy coating are greatly affected by the A parameter. The corrosion resistance increases when the PVC decreases. Anticorrosive properties characterized with the different techniques used were very similar, although AC/DC/AC offered the results in a very short time (24 h.

    Mediante ensayos de tracción (tensión-deformación, ensayos electroquímicos (EIS y AC/DC/AC y ensayos acelerados de niebla salina, se ha estudiado el efecto del parámetro A=CPV/CCPV (siendo CCPV la concentración de pigmento en volumen crítica en las propiedades mecánicas y anticorrosivas de una imprimación epoxi. Se formularon imprimaciones con diferentes valores de A (0,73, 0,80, 0,88, 0,93, 0,98, 1,08, 1,15 y 1,24. Se ha observado que las propiedades mecánicas y anticorrosivas de una imprimación epoxi se ven altamente afectadas por el parámetro A, aumentando la resistencia a corrosión al disminuir la CPV. Las conclusiones halladas mediante las diferentes técnicas fueron muy similares, destacando los ensayos AC/DC/AC por su rapidez en la obtención de resultados (24 h.

  2. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    International Nuclear Information System (INIS)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia; Wang, Yaming; Han, Zhiwu; Ren, Luquan

    2013-01-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO 3 solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH 3 (CH 2 ) 11 Si(OCH 3 ) 3 ). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  3. Application of calculated NMR parameters, aromaticity indices and wavefunction properties for evaluation of corrosion inhibition efficiency of pyrazine inhibitors

    Science.gov (United States)

    Behzadi, Hadi; Manzetti, Sergio; Dargahi, Maryam; Roonasi, Payman; Khalilnia, Zahra

    2018-01-01

    In light of the importance of developing novel corrosion inhibitors, a series of quantum chemical calculations were carried out to evaluate 15N chemical shielding CS tensors as well as aromaticity indexes including NICS, HOMA, FLU, and PDI of three pyrazine derivatives, 2-methylpyrazine (MP), 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP). The NICS parameters have been shown in previous studies to be paramount to the prediction of anti-corrosion properties, and have been combined here with HOMA, FLU and PDI and detailed wavefunction analysis to determine the effects from bromination and methylation on pyrazine. The results show that the electron density around the nitrogens, represented by CS tensors, can be good indicators of anti-corrosion efficiency. Additionally, the NICS, FLU and PDI, as aromaticity indicators of molecule, are well correlated with experimental corrosion inhibition efficiencies of the studied inhibitors. Bader sampling and detailed wavefunction analysis shows that the major effects from bromination on the pyrazine derivatives affect the Laplacian of the electron density of the ring, delocalizing the aromatic electrons of the carbon atoms into lone pairs and increasing polarization of the Laplacian values. This feature is well agreement with empirical studies, which show that ABP is the most efficient anti-corrosion compound followed by AP and MP, a property which can be attributed and predicted by derivation of the Laplacian of the electron density of the ring nuclei. This study shows the importance of devising DFT methods for development of new corrosion inhibitors, and the strength of electronic and nuclear analysis, and depicts most importantly how corrosion inhibitors composed of aromatic moieties may be modified to increase anti-corrosive properties.

  4. Etude multi-échelle des mécanismes d'élaboration de revêtements d'alliage zinc-nickel à base d'électrolytes alcalins : germination, complexation et structures cristallines

    OpenAIRE

    Fedi , Baptiste

    2016-01-01

    The present work aims to deepen the understanding of the mechanisms of zinc-nickelelectrodeposition in alkaline baths. Zinc-nickel deposits containing between 12% and 16%nickel known for their anti-corrosion performance. Complexing agents are required toobtain soluble and reactive nickel forms, and to stabilize the electrolytes. A study ofthe complexing mechanisms has improved the understanding of their respective role andbehavior, and their influence on the stability and the morphology and c...

  5. Analysis of anaerobic product properties in fluid and aggressive environments

    OpenAIRE

    Goncharov, A.; Tulinov, A.

    2008-01-01

    The article presents the results of experiments involved in investigation of properties of some domestic and foreign-made anaerobic materials in components and units operating in fluid and aggressive environments. These experiments determined the strength and swell values of anaerobic products in the sea water, fuel and oil, and confirmed their anticorrosion properties. The experiments demonstrated high resistance of anaerobic products to various fluids and aggressive environments, which make...

  6. Corrosion-Resistant Acrylic Coatings

    Science.gov (United States)

    1992-03-31

    ester solvents include ethylene glycol acceptable for anti-corrosive compositions. Blistering in monoethyl ether acetate, diethylene glycol monoethyl ...corrosion and 0 is i inch or more methyl isobutyl ketone. diethyl ketone, and cyclohexa- creepage from the scribe. Ratings of 3 or above are none. Glycol ...45 * coating is determined in accordance with ASTM ether acetate, etc. D714-56. This method describes blister size as numbers The coating has

  7. Chemical pretreatment of continuous galvanized steel sheet in the automotive industry

    OpenAIRE

    Kuhm, P.

    2013-01-01

    Since several years, new products appeared on the market replacing classic phosphate – based conversioncoatings. This presentation will focus on the replacement of tricationic zinc phosphating systems for theautomotive industry. The basic chemistry and coating properties are presented.In the second part of the presentation, an outlook will be given on anti-corrosion packages for the comingdecade. An example of a very lean automotive paint shop will be discussed.

  8. Importance of development factors in company dealing with cataphoresis coating method

    Directory of Open Access Journals (Sweden)

    Dorota Klimecka-Tatar

    2014-06-01

    Full Text Available The main aim of presented in this paper results is analysis of the most important factors in the company activity. The questionnaire test were carried among persons employed by the company, which mainstream is method of cataphoresis anti-corrosion coating. In the paper also validity of the Toyota roof elements were defined. Based on research as the most important factors of the company mission, indicated the quality factor.

  9. Draft Programmatic Environmental Impact Statement: U.S. Lake Erie Natural Gas Resource Development in Offshore Waters of New York, Pennsylvania and Ohio

    Science.gov (United States)

    1980-11-01

    contaminated with antiscaling and anticorrosion agents (phosphates, bases, sulfite, and sludge conditioners (e.g., phosphates, tannins , lignins, starch, etc...ites a re Ilimi ted i n the La ke FEr ie reg ion, and sites for RCRA-approved landfills will be even more restricted. For disposal of sludges from...absorbents are used to clean up spills and must be disposed of Reboilers, condensers, storage Scale, sludge , and filter media must tanks, and filters are

  10. Mechanical Material

    International Nuclear Information System (INIS)

    Kim, Gap Yong; Jang, Gun Ik; Kim, Dung Jung; Kim, Ui Do

    1999-02-01

    This book introduces characteristics of metal with crystal structure and plastic deformation of metal, equilibrium diagram of alloy, steel such as constitutional diagram and structure of carbon steel, and heat treatment of steel, structural alloy steel, tool material, corrosion and anticorrosion of steel and stainless steel, heat resisting material and properties of steel against high temperature, strengthening of surface of steel, cast iron, nonferrous metal material and materials test.

  11. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  12. Caracterización superficial de nuevos pre-tratamientos a base de silanos aplicados sobre aluminio

    OpenAIRE

    Gener, M.; Chico, B.; Simancas, J.; de la Fuente, D.; Morcillo, M.

    2005-01-01

    Silane- based pre-treatments are an alternative process for the chrome-based corrosionpreventive commercial pre-treatments, without salubrity problems and that in initial exploratory studies have yielded promising results regarding corrosion protection and adhesion promotion. In the framework of the research about the anticorrosive capacity of these compounds that it's being undertaken for different silane and substrates, some preliminary results are presented in this paper. Specifically, the...

  13. Underwater radiated noise from Point Absorbing Wave Energy Converters : Noise Characteristics and Possible Environmental Effects

    OpenAIRE

    Haikonen, Kalle

    2014-01-01

    The conversion of wave energy into electrical energy has the potential to become a clean and sustainable form of renewable energy conversion. However, like all forms of energy conversion it will inevitably have an impact on the marine environment, although not in the form of emissions of hazardous substances (gases, oils or chemicals associated with anticorrosion). Possible environmental issues associated with wave energy conversion include electromagnetic fields, alteration of sedimentation ...

  14. Accounting and analysis of the real labour input for objects and types of works during NPP construction

    International Nuclear Information System (INIS)

    Shuvaev, P.P.

    1983-01-01

    A technique for determining the actual labour input for PP construction according to types of works, construction units and objects is considered. The data are presented on specific expenditures on civil engineering, heat and electric installation, insulation and anticorrosion works for construction of the Chernobylsk and Kursk NPPs. A conclusion is drawn about the necessity of computer utilization in calculating the labour input for different types of works, number of workers and planning works during the NPP construction

  15. Potentialities inherent in high-energy surface treatment for corrosion protection of metals

    International Nuclear Information System (INIS)

    Kolotyrkin, V.I.; Knyazheva, V.M.

    1991-01-01

    Natural resources of alloying elements are limited. Application of protective coatings, surface alloying, modification of its structure make up one of the most important problems, successful solution of which will permit a sharp reduction of metal consumption, increase in the quality and service time of equipment and machines, increase in output per man - hour. Four high-energy methods of anticorrosion treatment of metal surface: gas-plasma, detonation, laser and electron-beam ones, are assessed in the review

  16. The 2016 Thermal Spray Roadmap

    Czech Academy of Sciences Publication Activity Database

    Vardelle, A.; Moreau, Ch.; Akedo, J.; Ashrafizadeh, H.; Berndt, C. C.; Berghaus-Oberste, J.; Boulos, M.; Brogan, J.; Bourtsalas, A.C.; Dolatabadi, A.; Dorfman, M.; Eden, T.J.; Fauchais, P.; Fisher, G.; Gaertner, F.; Gindrat, M.; Henne, R.; Hyland, M.; Irissou, E.; Jordan, E.H.; Khor, K.A.; Killinger, A.; Lau, Y.C.; Li, C.-J.; Li, L.; Longtin, J.; Markocsan, N.; Masset, P.J.; Matějíček, Jiří; Mauer, G.; McDonald, A.; Mostaghimi, J.; Sampath, S.; Schiller, G.; Shinoda, K.; Smith, M.F.; Syed, A.A.; Themelis, N.J.; Toma, F.-L.; Trelles, J.P.; Vassen, R.; Vuoristo, P.

    2016-01-01

    Roč. 25, č. 8 (2016), s. 1376-1440 ISSN 1059-9630 Institutional support: RVO:61389021 Keywords : anti-wear and anti-corrosion coating s * biomedical * electronic s * energy generation * functional coating s * gas turbines * thermal spray processes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://dx.doi.org/10.1007/s11666-016-0473-x

  17. Electrodeposited nanocrystalline Ni-Co and Co-Ni-P coatings for hard chromium replacement

    OpenAIRE

    Ma, Chao

    2013-01-01

    This thesis describes the preparation and characterisation of environmentally friendly and low-cost nanocrystalline Ni-Co coatings and Co-Ni-P coatings to replace hard chromium coatings for anti-wear and anti-corrosion applications. nanocrystalline Ni–Co coatings with different cobalt contents were electrodeposited.The investigation on the role of tribofilms and wear debris in the tribological behavior sliding against AISI-52100 stainless steel under unlubricated conditions shows that the tri...

  18. One step phase separation process to fabricate superhydrophobic PVC films and its corrosion prevention for AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Na; Li, Jicheng; Bai, Ningning; Xu, Lan; Li, Qing, E-mail: liqingswu@163.com

    2016-07-15

    Graphical abstract: - Highlights: • Independent superhydrophobic polyvinyl chloride (PVC) film was prepared by phase separation process. • The superhydrophobic PVC film showed excellent stability in acid, alkali and salt corrosive solutions. • This film was prepared on magnesium surface protecting it from corrosion. • This method was simple and universal. - Abstract: A one step, simple fabrication method to prepare independent superhydrophobic polyvinyl chloride (PVC) coating is reported in this paper. The rough surface structure and low surface energy could be simply obtained only by a phase separation process. The independent PVC superhydrophobic film was also applied on AZ91D magnesium alloy. Scanning electron microscopy (SEM), water contact angle measurements, electrochemical test and adhesion tests have been performed to characterize the surface morphology, wettability, anti-corrosion and adhesion strength of independent PVC film and superhydrophobic magnesium alloy respectively. The results indicated that whether it was the PVC film or superhydrophobic magnesium, they show static contact angles higher than 150°, excellent anti-corrosion effect and adhesion strength. We believed that the presented method could provide a straightforward and simple route to fabricate low-cost and anti-corrosion coating on various substrate materials. Moreover, this one step process may find potential application in the field of industry because of its simplicity and universality.

  19. Zirconium coatings doped with nanoparticles for the protection of stainless steel

    International Nuclear Information System (INIS)

    Pineda, F; Vargas, E; Martinez, C; Sancy, M; Rabagliati, F.M; Pavez, J; Paez, M.A

    2008-01-01

    The anticorrosive protection of metal alloys, like stainless steel, is usually carried out with chrome-based coatings, but the toxic wastes associated with the process minimizes its applicability. The above has motivated the search for alternative protection methodologies, among which are the inorganic polymers prepared by the sol-gel method, which are a viable protection alternative because of their outstanding chemical and physical properties in aggressive environments. Despite the method's benefits, the application of sol-gel coatings to metals exposed to highly corrosive materials is restricted due to the substantial porosity of the films. Recent studies report that this limiting factor can be diminished by adding inorganic nanoparticles to the polymeric matrices, significantly improving the anticorrosive properties of the coatings. Considering the above, this work evaluated the inclusion of iron oxide nanoparticles (III) in zirconium polymeric matrices for the protection of 316 and 316L stainless steel. Electrochemical techniques, such as polarization curves and electrochemical impedance spectroscopy and morphological analysis with atomic force microscopy were used for this purpose. The responses obtained showed improvements in the anticorrosive properties of the zirconium films when doped with nanoparticles, and the best protective response was obtained with the minimum amount of the nanomaterial, aided by a significant increase in the metallic material's passivity. A critical content of nanoparticles was also identified in the polymeric matrix, above which the coating suffers serious deterioration, caused by the apparent formation of percolation channels leading to the oversaturation of the polymeric matrix

  20. Enhancement Corrosion Resistance of (γ-Glycidyloxypropyl-Silsesquioxane-Titanium Dioxide Films and Its Validation by Gas Molecule Diffusion Coefficients Using Molecular Dynamics (MD Simulation

    Directory of Open Access Journals (Sweden)

    Haiyan Wang

    2014-01-01

    Full Text Available Based on silsesquioxanes (SSO derived from the hydrolytic condensation of (γ-glycidyloxypropyltrimethoxysilane (GPMS and titanium tetrabutoxide (TTB, hybrid films on aluminum alloy (AA, film-GPMS-SSO (f-GS and f-GS-TTBi% (f-GSTT5%–25%, i = 5, 10, 15, 20 and 25 wt%, were prepared and tested by electrochemical measurements with typical potentiodynamic polarization curves. The Icorr values of the samples were significantly lower, comparing with the Icorr values of the f-GS, AA and f-GS modified tetraethoxysilane (TEOS in the previous study, which implies that the TTB5%–25% (TiO2 additions in the coatings indeed enhance the electrochemical corrosion resistance. Correlations between the film structures and anticorrosion properties were discussed. To validate the corresponding anticorrosion experiment results, different 3D-amorphous cubic unit cells were employed as models to investigate the self-diffusion coefficient (SDC for SO2, NO2 and H2O molecules by molecular dynamics (MD simulation. All of the SDCs calculated for SO2, NO2 and H2O diffusing in f-GSTT5%–25% cells were less than the SDCs in f-GS. These results validated the corresponding anticorrosion experiment results.

  1. Comparative Study on Corrosion Protection of Reinforcing Steel by Using Amino Alcohol and Lithium Nitrite Inhibitors

    Science.gov (United States)

    Lee, Han-Seung; Ryu, Hwa-Sung; Park, Won-Jun; Ismail, Mohamed A.

    2015-01-01

    In this study, the ability of lithium nitrite and amino alcohol inhibitors to provide corrosion protection to reinforcing steel was investigated. Two types of specimens—reinforcing steel and a reinforced concrete prism that were exposed to chloride ion levels resembling the chloride attack environment—were prepared. An autoclave accelerated corrosion test was then conducted. The variables tested included the chloride-ion concentration and molar ratios of anti-corrosion ingredients in a CaOH2-saturated aqueous solution that simulated a cement-pore solution. A concentration of 25% was used for the lithium nitrite inhibitor LiNO2, and an 80% solution of dimethyl ethanolamine ((CH3)2NCH2CH2OH, hereinafter DMEA) was used for the amino alcohol inhibitor. The test results indicated that the lithium nitrite inhibitor displayed anti-corrosion properties at a molar ratio of inhibitor of ≥0.6; the amino alcohol inhibitor also displayed anti-corrosion properties at molar ratios of inhibitor greater than approximately 0.3. PMID:28787936

  2. An environmentally acceptable primer for galvanized steel: Formulation and evaluation by SVET

    Energy Technology Data Exchange (ETDEWEB)

    Simoes, A.M.P., E-mail: alda.simoes@ist.utl.p [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Carbonari, R.O.; Di Sarli, A.R.; Amo, B. del [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Romagnoli, R., E-mail: estelectro@cidepint.gov.a [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2011-01-15

    Research highlights: {yields} Chromates can be replaced successfully by aluminium phosphosilicate in paint systems. {yields} The solvents of the primer are eco-friendly ones. {yields} The primer adheres on galvanized steel and allows top-coating. {yields} The binder of the primer is compatible with other binders for top-coating. - Abstract: The object of this paper was to formulate a two-pack wash primer employing aluminium phosphosilicate as active anticorrosive pigment instead of basic zinc chromate. The anticorrosive action of the primer was evaluated by the polarization technique and the scanning vibrating electrode technique (SVET). The exposed surface was then examined by scanning electron microscopy (SEM) and the surface composition determined by energy dispersive X-ray (EDX) analysis. The primer was finally integrated in a complete paint scheme whose anticorrosive performance was evaluated by the salt spray chamber and electrochemical impedance spectroscopy. The adhesion of the primer plus a painting system was also evaluated by standard ASTM D 3359-90 test method. The wash primer pigmented with zinc chromate was used as reference. Results indicated that basic zinc chromate could be replaced by the more eco-friendly wash-primer containing aluminium phosphosilicate.

  3. IMPROVEMENT OF CORROSION PROTECTION OF PETROLEUM FACILITIES BY THE DEVELOPMENT OF A NEW HIGH-POTENTIAL COATING

    Energy Technology Data Exchange (ETDEWEB)

    Allaoua-Nazef, M.; Daouadji, M.

    2007-07-01

    Corrosion affects many oil and gas facilities. It is the principal cause of leaks of products and rupture of storage tanks and pipelines, resulting sometimes in catastrophic damages (human damages, pollution of the natural environment, additional costs for repair, prolonged stop of pumping). Growing environmental concerns regarding the use of heavy metals in anti-corrosion coating formulations led to a new coating strategy using intrinsically conducting polymers (ICPs) as key components. (ICPs) as a new materials class provides a unique set of new properties and coatings based on these polymers are able to meet high demands and are outperforming even the best conventional anti-corrosion coating systems. This new generation of high-potential coatings can provide a significant cost reduction for the oil and gas industry, due to the specific properties of the ICPs which can work indefinitely as a redox catalysts and provide continuous protection as long as the mechanical integrity of the polymer films remains intact. Our paper focuses on the development of a nonconventional coating based on a specific conducting polymer which is never used before in any coating formulations. The developed coating is able to provide high anticorrosion performances with safety, environmental benefits and costs reduction. (auth)

  4. Plasma surface tantalum alloying on titanium and its corrosion behavior in sulfuric acid and hydrochloric acid

    Science.gov (United States)

    Wei, D. B.; Chen, X. H.; Zhang, P. Z.; Ding, F.; Li, F. K.; Yao, Z. J.

    2018-05-01

    An anti-corrosion Ti-Ta alloy coating was prepared on pure titanium surface by double glow plasma surface alloying technology. Electrochemical corrosion test was applied to test the anti-corrosion property of Ti-Ta alloy layer. The microstructure and the phase composition of Ti-Ta alloy coating were detected before and after corrosion process by means of scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS). The results showed that the Ta-Ti alloy layer has a thickness of about 13-15 μm, which is very dense without obvious defects such as pores or cracks. The alloy layer is composed mainly of β-Ta and α-Ti. The Ta alloy layer improves the anti-corrosion property of pure titanium. A denser and more durable TiO2 formed on the surface Ta-Ti alloy layer after immersing in strong corrosive media may account for the excellent corrosion resistant.

  5. Studies on electrodeposition and characterization of the Ni–W–Fe alloys coatings

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Aldrighi Luiz M.; Costa, Josiane D.; Sousa, Mikarla B. de; Alves, José Jailson N. [Department of Chemical Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882, 58429-970 Campina Grande (Brazil); Campos, Ana Regina N.; Santana, Renato Alexandre C. [Department of Education, Federal University of Campina Grande, R. Olho da Água da Bica, S. N., 58175-000 Cuité-Pb (Brazil); Prasad, Shiva, E-mail: prasad@deq.ufcg.edu.br [Department of Education, Federal University of Campina Grande, R. Olho da Água da Bica, S. N., 58175-000 Cuité-Pb (Brazil)

    2015-01-15

    Highlights: • Ni–W–Fe alloy resistant to corrosion has been obtained by electrodeposition. • Optimal temperature and current density for Ni–W–Fe alloy electrodeposition has been found. • Experimental design has been used as optimization tool. • Amorphous Ni–W–Fe alloy has been obtained. - Abstract: Corrosion has been responsible for industrial maintenance cost as well as for industrial accidents. A key to prevent corrosion is to develop advanced materials with highly anti-corrosive properties. The electrodeposition has been one of the most important techniques for obtaining these materials. The objective of this work is to develop and optimize the parameters to obtain a new Ni–W–Fe alloy with high resistance to corrosion. A factorial design 2{sup 2} with 2 center points was used to find the optimal current density and bath temperature for Ni–W–Fe electrodeposition. The influence of such variables on the cathodic current efficiency and polarization resistance were obtained. The alloys obtained with the highest current density (125 mA/cm{sup 2}) and the highest bath temperature (70 °C) had the best anticorrosive properties, which are superior to anticorrosive properties of Ni–W–Fe available in the literature. The obtained alloys had the highest tungsten content compared with other alloys studied of about 46 wt.%. The highest cathodic current efficiency was 34% for the alloy with a chemical composition of 3 wt.% Fe, 29 wt.% W and 68 wt.% Ni.

  6. Preparation of multifunctional Al-Mg alloy surface with hierarchical micro/nanostructures by selective chemical etching processes

    Science.gov (United States)

    Shi, Tian; Kong, Jianyi; Wang, Xingdong; Li, Xuewu

    2016-12-01

    A superamphiphobic aluminum magnesium alloy surface with enhanced anticorrosion behavior has been prepared in this work via a simple and low-cost method. By successively polishing, etching and boiling treatments, the multifunctional hierarchical binary structures composed of the labyrinth-like concave-convex microstructures and twisty nanoflakes have been prepared. Results indicate that a superhydrophobic contact angle of 160.5° and superoleophobic contact angle larger than 150° as well as low adhesive property to liquids are achieved after such structures being modified with fluoroalkyl-silane. Furthermore, the anticorrosion behaviors in seawater of as-prepared samples are characterized by electrochemical tests including the impedance spectroscopies, equivalent circuits fittings and polarization curves. It is found that the hierarchical micro/nanostructures accompanying with the modified coating are proved to possess the maximal coating coverage rate of 90.0% larger than microstructures of 85.9%, nanostructures of 83.8% and bare polished surface of 67.1% suggesting the optimal anticorrosion. Finally, a great potential application in concentrators for surface-enhanced Raman scattering (SERS) analysis of toxic and pollutive ions on the superamphiphobic surface is also confirmed. This work has wider significance in extending further applications of alloys in engineering and environmental detecting fields.

  7. The corrosivity and performance evaluation of antifouling paint exposed in seawater Muara Baru Port, Jakarta

    Science.gov (United States)

    Nuraini, L.; Prifiharni, S.; Priyotomo, G.; Sundjono

    2017-04-01

    Antifouling paints were applied on a wide range of the under seawater structures in order to protect them from the growth of fouling organisms. The performance investigation of two commercial anticorrosion and antifouling paints was conducted in Muara Baru port, Jakarta. The specimens were coated by anticorrosion and/or antifouling paint. Blank specimen (without exposed) were also prepared as a control. On the other hand, bare mild steel was prepared for measure the corrosion rate through weight loss method. The test panels containing specimens were exposed up to 3 months for immersion depths of 0, 1, 2, 3 meters from sea level. Sea water parameters such as temperature, pH, salinity, conductivity and dissolved oxygen (DO) were also measured. The evaluation of coating performance was carried out such as thickness, glossy, hardness and adhesion strength. The results showed that both surfaces of anticorrosion paint and bare mild steel specimen covered by fouling organisms, whereas no fouling took place on the surface of antifouling paint. The corrosion rate of bare mild steel in the depths of 0, 1, 2, 3 meters were 12.5; 11.6; 8.3; 10.4 mpy, respectively.

  8. Hydroxyapatite microparticles as feedback-active reservoirs of corrosion inhibitors.

    Science.gov (United States)

    Snihirova, D; Lamaka, S V; Taryba, M; Salak, A N; Kallip, S; Zheludkevich, M L; Ferreira, M G S; Montemor, M F

    2010-11-01

    This work contributes to the development of new feedback-active anticorrosion systems. Inhibitor-doped hydroxyapatite microparticles (HAP) are used as reservoirs, storing corrosion inhibitor to be released on demand. Release of the entrapped inhibitor is triggered by redox reactions associated with the corrosion process. HAP were used as reservoirs for several inhibiting species: cerium(III), lanthanum(III), salicylaldoxime, and 8-hydroxyquinoline. These species are effective corrosion inhibitors for a 2024 aluminum alloy (AA2024), used here as a model metallic substrate. Dissolution of the microparticles and release of the inhibitor are triggered by local acidification resulting from the anodic half-reaction during corrosion of AA2024. Calculated values and experimentally measured local acidification over the aluminum anode (down to pH = 3.65) are presented. The anticorrosion properties of inhibitor-doped HAP were assessed using electrochemical impedance spectroscopy. The microparticles impregnated with the corrosion inhibitors were introduced into a hybrid silica-zirconia sol-gel film, acting as a thin protective coating for AA2024, an alloy used for aeronautical applications. The protective properties of the sol-gel films were improved by the addition of HAP, proving their applicability as submicrometer-sized reservoirs of corrosion inhibitors for active anticorrosion coatings.

  9. Interfacial modification of clay nanotubes for the sustained release of corrosion inhibitors.

    Science.gov (United States)

    Joshi, Anupam; Abdullayev, Elshad; Vasiliev, Alexandre; Volkova, Olga; Lvov, Yuri

    2013-06-18

    Long-lasting anticorrosive coatings for steel have been developed on the basis of halloysite nanotubes loaded with three corrosion inhibitors: benzotriazole, mercaptobenzothiazole, and mercaptobenzimidazole. The inhibitors' loaded tubes were admixed at 5-10 wt % to oil-based alkyd paint providing sustained agent release and corrosion healing in the coating defects. The slow 20-30 h release of the inhibitors at defect points caused a remarkable improvement in the anticorrosion efficiency of the coatings. Further time expansion of anticorrosion agent release has been achieved by the formation of release stoppers at nanotube ends with urea-formaldehyde copolymer and copper-inhibitor complexation. The corrosion protection efficiency was tested on ASTM A366 steel plates in a 0.5 M NaCl solution with the microscanning of corrosion current development by microscopy inspection and studying paint adhesion. The best protection was found using halloysite/mercaptobenzimidazole and benzotriazole inhibitors. Stopper formation with urea-formaldehyde copolymer provided an additional increase in corrosion efficiency as a result of the longer release of inhibitors.

  10. Comparative Study on Corrosion Protection of Reinforcing Steel by Using Amino Alcohol and Lithium Nitrite Inhibitors.

    Science.gov (United States)

    Lee, Han-Seung; Ryu, Hwa-Sung; Park, Won-Jun; Ismail, Mohamed A

    2015-01-14

    In this study, the ability of lithium nitrite and amino alcohol inhibitors to provide corrosion protection to reinforcing steel was investigated. Two types of specimens-reinforcing steel and a reinforced concrete prism that were exposed to chloride ion levels resembling the chloride attack environment-were prepared. An autoclave accelerated corrosion test was then conducted. The variables tested included the chloride-ion concentration and molar ratios of anti-corrosion ingredients in a CaOH₂-saturated aqueous solution that simulated a cement-pore solution. A concentration of 25% was used for the lithium nitrite inhibitor LiNO₂, and an 80% solution of dimethyl ethanolamine ((CH₃)₂NCH₂CH₂OH, hereinafter DMEA) was used for the amino alcohol inhibitor. The test results indicated that the lithium nitrite inhibitor displayed anti-corrosion properties at a molar ratio of inhibitor of ≥0.6; the amino alcohol inhibitor also displayed anti-corrosion properties at molar ratios of inhibitor greater than approximately 0.3.

  11. EVALUATION OF STABILITY OF EMULSION OIL / WATER FRONT OF THE USE OF DIFFERENT SURFACTANTS

    Directory of Open Access Journals (Sweden)

    Fernanda Cristina Wiedusch Sindelar

    2013-05-01

    Full Text Available The reuse of waste generated by various industrial sectors is a practice that has been increasingly used due to impairment of industries with their social responsibility (environmental protection or the requirements of the protection of the environment, since many residues do not have proper disposal. In the processing industry in the reuse of stones is no different. This study aims to evaluate the reuse of the oil used as a lubricant in the stone processing industry, along with water, surfactants and corrosion. To prepare the emulsions samples were used of diesel oil as a lubricant used in the cutting industry this type of industry, plus the following surfactants: Tween 20, Tween 80, sodium lauryl ether sulphate and Cetiol HE. After completing the pH, viscosity, density and phase separation in these emulsions, the conclusion was reached that the surfactant Sodium Lauryl Ether Sulfate provided the best formulation. Using this result, new emulsions prepared with the surfactant Sodium Lauryl Ether Sulfate and an anticorrosive, in this case, sodium molybdate. In such solutions containing sodium molybdate were analyzed power anticorrosive this substance, using the SAE 1020 steel plates. After these analyzes, it was found that the addition of an anticorrosive may reduce or inhibit oxidation, but in other cases, as in this study, can promote oxidation even greater.

  12. Enhancement of the corrosion protection of electroless Ni–P coating by deposition of sonosynthesized ZnO nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Sharifalhoseini, Zahra [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Entezari, Mohammad H., E-mail: entezari@um.ac.ir [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Environmental Chemistry Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of)

    2015-10-01

    Graphical abstract: Enhancement of the corrosion protection of electroless Ni–P layer by ZnO nanoparticles deposition and the comparison with the classical and sonochemical Ni–P coatings. - Highlights: • Unique effects of ultrasound were investigated on the anticorrosive performance of electroless Ni–P coating. • Sonoynthesis of ZnO NPs and its deposition were performed on the surface of Ni–P coating. • ZnO as an anticorrosive has a critical role in the multifunctional surfaces. • Electrochemical properties of all fabricated samples were compared with each other. - Abstract: Ni–P coatings were deposited through electroless nickel plating in the presence and absence of ultrasound. The simultaneous synthesis of ZnO nanoparticle and its deposition under ultrasound were also carried out on the surface of Ni–P layer prepared by the classical method. The morphology of the surfaces and the chemical composition were determined by scanning electron microscopy(SEM) and energy dispersive spectroscopy (EDS), respectively. Electrochemical techniques were applied for the corrosion behavior studies. The Ni–P layer deposited by ultrasound showed a higher anticorrosive property than the layer deposited by the classical method. The ZnO nanoparticles deposited on the surface of Ni–P layer significantly improved the corrosion resistance.

  13. Preparation and Application of Crosslinked Poly(sodium acrylate-Coated Magnetite Nanoparticles as Corrosion Inhibitors for Carbon Steel Alloy

    Directory of Open Access Journals (Sweden)

    Ayman M. Atta

    2015-01-01

    Full Text Available This work presents a new method to prepare poly(sodium acrylate magnetite composite nanoparticles. Core/shell type magnetite nanocomposites were synthesized using sodium acrylate as monomer and N,N-methylenebisacrylamide (MBA as crosslinker. Microemulsion polymerization was used for constructing core/shell structures with magnetite nanoparticles as core and poly(sodium acrylate as shell. Fourier transform infrared spectroscopy (FTIR was employed to characterize the nanocomposite chemical structure. Transmittance electron microscopy (TEM was used to examine the morphology of the modified poly(sodium acrylate magnetite composite nanoparticles. These particle will be evaluated for effective anticorrosion behavior as a hydrophobic surface on stainless steel. The composite nanoparticles has been designed by dispersing nanocomposites which act as a corrosion inhibitor. The inhibition effect of AA-Na/magnetite composites on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS. Polarization measurements indicated that the studied inhibitor acts as mixed type corrosion inhibitor. EIS spectra exhibit one capacitive loop. The different techniques confirmed that the inhibition efficiency reaches 99% at 50 ppm concentration. This study has led to a better understanding of active anticorrosive magnetite nanoparticles with embedded nanocomposites and the factors influencing their anticorrosion performance.

  14. Preparation and application of crosslinked poly(sodium acrylate)--coated magnetite nanoparticles as corrosion inhibitors for carbon steel alloy.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; El-Saeed, Ashraf M

    2015-01-14

    This work presents a new method to prepare poly(sodium acrylate) magnetite composite nanoparticles. Core/shell type magnetite nanocomposites were synthesized using sodium acrylate as monomer and N,N-methylenebisacrylamide (MBA) as crosslinker. Microemulsion polymerization was used for constructing core/shell structures with magnetite nanoparticles as core and poly(sodium acrylate) as shell. Fourier transform infrared spectroscopy (FTIR) was employed to characterize the nanocomposite chemical structure. Transmittance electron microscopy (TEM) was used to examine the morphology of the modified poly(sodium acrylate) magnetite composite nanoparticles. These particle will be evaluated for effective anticorrosion behavior as a hydrophobic surface on stainless steel. The composite nanoparticles has been designed by dispersing nanocomposites which act as a corrosion inhibitor. The inhibition effect of AA-Na/magnetite composites on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS). Polarization measurements indicated that the studied inhibitor acts as mixed type corrosion inhibitor. EIS spectra exhibit one capacitive loop. The different techniques confirmed that the inhibition efficiency reaches 99% at 50 ppm concentration. This study has led to a better understanding of active anticorrosive magnetite nanoparticles with embedded nanocomposites and the factors influencing their anticorrosion performance.

  15. Silica doped with lanthanum sol-gel thin films for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Abuin, M. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Serrano, A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); Llopis, J. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Garcia, M.A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); IMDEA Nanoscience, Fco. Tomas y Valiente 7, 28049 Madrid (Spain); Carmona, N., E-mail: n.carmona@fis.ucm.es [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain)

    2012-06-01

    We present here anticorrosive silica coatings doped with lanthanum ions for the protection of metallic surfaces as an alternative to chromate (VI)-based conversion coatings. The coatings were synthesized by the sol-gel method starting from silicon alkoxides and two different lanthanum precursors: La (III) acetate hydrate and La (III) isopropoxide. Artificial corrosion tests in acid and alkaline media showed their effectiveness for the corrosion protection of AA2024 aluminum alloy sheets for coating prepared with both precursors. The X-ray absorption Near Edge Structure and X-ray Absorption Fine Structure analysis of the coatings confirmed the key role of lanthanum in the structural properties of the coating determining its anticorrosive properties. - Highlights: Black-Right-Pointing-Pointer Silica sol-gel films doped with lanthanum ions were synthesized. Black-Right-Pointing-Pointer Films from lanthanum-acetate and La-alkoxide were prepared for comparison purposes. Black-Right-Pointing-Pointer La-acetate is an affordable chemical reactive preferred for the industry. Black-Right-Pointing-Pointer Films properties were explored by scanning electron microscopy and X-Ray absorption spectroscopy. Black-Right-Pointing-Pointer An alternative to anticorrosive pre-treatments for metallic surfaces is suggested.

  16. The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

    Directory of Open Access Journals (Sweden)

    Kowalski Dariusz

    2017-09-01

    Full Text Available Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

  17. Qualification of the system for thermal coating rehabilitation in situ of oil pipeline in operation; Qualificacao de sistema de reabilitacao in situ de revestimento termico para oleodutos

    Energy Technology Data Exchange (ETDEWEB)

    Koebsch, Andre; Correa, Anyr Rosa; Cabral, Glaucia Brazuna; Castanheiras Junior, Wilson Gil [PETROBRAS, Rio de Janeiro, RJ (Brazil); Oliver, Joao Hipolito de Lima; Pinto, Mucio Eduardo Amarante Costa [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The transfer of some derived products of petroleum with high viscosity is accomplished with the same ones heated up. These buried pipelines are provided of Thermal Isolation System (TIS). Those TIS are composed with a polyurethane foam layer (PU) that is externally protected by polyethylene layer (PE). The acids production was generated by the deterioration of TIS. This associated with an absence of anticorrosive coating on the pipeline cause the corrosion with its thickness loss and consequently it's endangered. The rehabilitation of the existent TIS was done necessary to control this corrosive process, by reason of the Cathodic Protection System usually used in complement to the anticorrosive coating does not work on this TIS. A TIS rehabilitation process with the pipeline in operation was specified by PETROBRAS - ENGINEER and TRANSPETRO. It's qualified and was composed by two stages: Pre-qualification: tests in factory using pipes with original TIS and operating with hot water to 85 deg C. This stage was composed by the removal of original TIS, pipe surface preparation, application and tests on the anticorrosive coating, application and tests of the PU foam and application and tests of the PE casing. Qualification: stage composed by the application in field of the new TIS in a thousand meters of the pipeline OBATI-SP, operated by TRANSPETRO, and tests of the pipe assembly. This work presents the results of the Qualification for the rehabilitation of the thermal coating. It achieves the quality level demanded by PETROBRAS - Engineer and TRANSPETRO. (author)

  18. Electrochemical performance of electroactive poly(amic acid)-Cu{sup 2+} composites

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Ying [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China); Li, Fangfei [State Key Lab of Superhard Materials, Jilin University, Changchun 130012 (China); Hanlon, Ashley M.; Berda, Erik B. [Department of Chemistry and Materials Science Program, University of New Hampshire, Durham, New Hampshire 03824 (United States); Liu, Xincai; Wang, Ce [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China); Chao, Danming, E-mail: chaodanming@jlu.edu.cn [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China)

    2017-01-15

    Graphical abstract: Electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites on the substrates have been prepared, whose electrochemical properties, including electroactivity, electrochromism and anticorrosion, reveal drastic enhancement after incorporation of Cu{sup 2+} ions. - Highlights: • The electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites were prepared. • A significant current enhancement phenomenon of EPAA-Cu/ITO electrodes was observed. • EPAA-Cu/ITO electrochromic electrodes reveals a shorter switching times. • Excellent corrosive protection for the CS was achieved by incorporating Cu{sup 2+} ions. - Abstract: Electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites on substrates were successfully prepared via nucleophilic polycondensation followed by the use of an immersing method. Analysis of the structure properties of EPAA-Cu composites was performed using scanning electron microscopy (SEM), X-ray photoelectron spectra (XPS) and Fourier-transform infrared spectra (FTIR). A significant current enhancement phenomenon of EPAA-Cu/ITO electrodes was found as evident from cyclic voltammetry (CV) measurements. In addition, Cu{sup 2+} ions were incorporated into the composites and had a positive effect on their electrochromic behaviors decreasing their switching times. The anticorrosive performance of EPAA-Cu composites coatings on the carbon steel in 3.5 wt% NaCl solution were also investigated in detail using tafel plots analysis and electrochemical impedance spectroscopy. The anticorrosive ability of these coatings significantly enhanced through the incorporation of Cu{sup 2+} ions.

  19. Mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys

    International Nuclear Information System (INIS)

    Miao He; Wang Weiguo

    2010-01-01

    Research highlights: → The corrosion resistance of V-based phase is much lower than that of C14 Laves phase of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. - Abstract: In this work, the mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys were investigated systemically. Several key factors for example corrosion resistance, pulverization resistance and oxidation resistance were evaluated individually. The V-based solid solution phase has much lower anti-corrosion ability than C14 Laves phase in KOH solution, and the addition of Cr in V-Ti-based alloys can suppress the dissolution of the main hydrogen absorption elements of the V-based phase in the alkaline solution. During the charge/discharge cycling, the alloy particles crack or break into several pieces, which accelerates their corrosion/oxidation and increases the contact resistance of the alloy electrodes. Proper decreasing the Vickers hardness and enhancing the fracture toughness can increase the pulverization resistance of the alloy particles. The oxidation layer thickness on the alloy particle surface obviously increases during charge/discharge cycling. This deteriorates their electro-catalyst activation to the electrochemical reaction, and leads to a quick degradation. Therefore, enhancing the oxide resistance can obviously improve the cyclic stability of V-Ti-based hydrogen storage electrode alloys.

  20. Gallic Acid, Ellagic Acid and Pyrogallol Reaction with Metallic Iron

    International Nuclear Information System (INIS)

    Jaen, J. A.; Gonzalez, L.; Vargas, A.; Olave, G.

    2003-01-01

    The reaction between gallic acid, ellagic acid and pyrogallol with metallic iron was studied using infrared and Moessbauer spectroscopy. Most hydrolysable tannins with interesting anticorrosive or inhibition properties are structurally related to these compounds, thus they may be used as models for the study of hydrolysable tannins and related polyphenols. The interaction was followed up to 3 months. Results indicated two different behaviors. At polyphenol concentrations higher than 1% iron converts to sparingly soluble and amorphous ferric (and ferrous) polyphenolate complexes. At lower concentrations (0.1%), the hydrolysis reactions are dominant, resulting in the formation of oxyhydroxides, which can be further reduced to compounds like magnetite by the polyphenols.

  1. Accident Prevention and Diagnostics of Underground Pipeline Systems

    Science.gov (United States)

    Trokhimchuk, M.; Bakhracheva, Y.

    2017-11-01

    Up to forty thousand accidents occur annually with underground pipelines due to corrosion. The comparison of the methods for assessing the quality of anti-corrosion coating is provided. It is proposed to use the device to be tied-in to existing pipeline which has a higher functionality in comparison with other types of the devices due to the possibility of tie-in to the pipelines with different diameters. The existing technologies and applied materials allow us to organize industrial production of the proposed device.

  2. Corrosion Behaviour of a Silane Protective Coating for NdFeB Magnets in Dentistry

    Directory of Open Access Journals (Sweden)

    Luigi Calabrese

    2015-01-01

    Full Text Available The corrosion behavior of coated and uncoated Ni/Cu/Ni rare earth magnets was assessed at increasing steps with a multilayering silanization procedure. Magnets’ durability was analyzed in Fusayama synthetic saliva solution in order to evaluate their application in dental field. Corrosion performance was evaluated by using polarization and electrochemical impedance spectroscopy in synthetic saliva solution up to 72 hours of continuous immersion. The results show that the addition of silane layers significantly improved anticorrosion properties. The coating and aging effects, in synthetic saliva solution, on magnetic field were evaluated by means of cyclic force-displacement curves.

  3. CORROSION LOCALISEE DES ACIERS API 5L-X52 DE LA LIGNE ASR/MP SOLLICITE EN SOL ALGERIEN

    OpenAIRE

    BENDJEBBOUR, Amina

    2011-01-01

    L'étude porte sur les défaillances par corrosion localisée dans les aciers API de grade X52 de la ligne de pipelines ASR/MP acheminant les produits pétroliers sollicités en sol corrosif après échec des systèmes de protection anticorrosion (AC) à base de liants hydrocarbonés ou encore à base d'un système en multicouche complétée par une protection cathodique.

  4. Corrosion and Protection of Metal in the Seawater Desalination

    Science.gov (United States)

    Hou, Xiangyu; Gao, Lili; Cui, Zhendong; Yin, Jianhua

    2018-01-01

    Seawater desalination develops rapid for it can solve water scarcity efficiently. However, corrosion problem in the seawater desalination system is more serious than that in normal water. So, it is important to pay attention to the corrosion and protection of metal in seawater desalination. The corrosion characteristics and corrosion types of metal in the seawater desalination system are introduced in this paper; In addition, corrosion protect methods and main influencing factors are stated, the latest new technologies about anti-corrosion with quantum energy assisted and magnetic inhibitor are presented.

  5. EVALUATION OF PH CONTROL AGENTS INFLUENCING ON CORROSION OF CARBON STEEL IN SECONDARY WATER CHEMISTRY CONDITION OF PRESSURIZED WATER REACTOR

    Directory of Open Access Journals (Sweden)

    IN HYOUNG RHEE

    2014-06-01

    Laboratory data indicate that the corrosion rate of carbon steel decreased as the pH increased under the test conditions and the highest corrosion rate was measured at 150°C. This high corrosion rate may be related to high dissolution and instability of Fe oxide (Fe3O4 at 150°C. It was also found that an addition of ethanolamine (ETA to ammonia was more effectivefor anticorrosion than ammonia alone, and that mixed treatment reduced 50% of iron or more at pHs of 9.5 or higher, especially in the steam generator (SG and the moisture separator & re-heater (MSR.

  6. Diffusion zinc plating of structural steels

    International Nuclear Information System (INIS)

    Kazakovskaya, Tatiana; Goncharov, Ivan; Tukmakov, Victor; Shapovalov, Vyacheslav

    2004-01-01

    The report deals with the research on diffusion zinc plating of structural steels when replacing their cyanide cadmium plating. The results of the experiments in the open air, in vacuum, in the inert atmosphere, under various temperatures (300 - 500 deg.C) for different steel brands are presented. It is shown that diffusion zinc plating in argon or nitrogen atmosphere ensures obtaining the qualitative anticorrosion coating with insignificant change of mechanical properties of steels. The process is simple, reliable, ecology pure and cost-effective. (authors)

  7. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    Energy Technology Data Exchange (ETDEWEB)

    Periolatto, M.; Spena, P. Russo [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, Bolzano (Italy); Sangermano, M. [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino, C.so Duca degli Abruzzi 24, Torino (Italy)

    2016-05-18

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  8. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    Science.gov (United States)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  9. CORROSION RESISTANCE OF WATER-THINNABLE PAINT SYSTEMS

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-12-01

    Full Text Available Anticorrosion protection on the basis of water-thinnable paint systems belongs among one of ecological ways of protection of metal parts. The aim of the experiment was to test corrosion resistance of water-thinnable systems Eternal antikor speciál V9503 and Colorlak aquarex V2115 in the salt spray environment according to the norm ČSN ISO 9227. Ductility of used paint systems in complience with the norm ČSN EN ISO 1520 will be also tested, it is a test according to Erichsen. At the end of the experiment measurement, the corrosion speed depending on paint coating thickness was analyzed.

  10. Epoxy-bonded La(Fe,mn,si)13Hz As A Multi Layered Active Magnetic Regenerator

    DEFF Research Database (Denmark)

    Neves Bez, Henrique; Navickaité, Kristina; Lei, Tian

    2016-01-01

    of the material may break apart during operation. In this context, we studied epoxy-bonded La(Fe,Mn,Si)13Hz regenerators, in a small versatile active magnetic regeneration (AMR) test device with a 1.1 T permanent magnet source. The magnetocaloric material was in the form of packed irregular particles (250-500 µm......), which were mechanically held in place by an epoxy matrix connecting the particles, improving the mechanical integrity, while allowing a continuous porosity for the fluid flow. Water with 2 wt% ENTEK FNE as anti-corrosion additive was used as the heat transfer fluid for the epoxy-bonded regenerators...

  11. A study on corrosive behavior of spring steel by shot-peening process

    International Nuclear Information System (INIS)

    An, Jae Pil; Park, Keyung Dong

    2004-01-01

    In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test was performed on the two kinds of specimens. Corrosion potential, polarization curve, residual stress and etc. were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated. In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent metal. Surface of specimen, which is treated with the shot peened, is placed as more activated state against inner base metal. It can cause the anti-corrosion effect on the base metal

  12. Corrosion inhibition of mild steel by Capsicum annuum fruit paste

    Directory of Open Access Journals (Sweden)

    Chandan M. Reddy

    2016-09-01

    Full Text Available The anti-corrosive property of Capsicum annuum fruit paste (CFP on mild steel was investigated. Weight loss and SEM analysis showed that the aqueous and ethanolic solutions of CFP exhibits excellent corrosion inhibition in 2 M HCl. Contact angle, surface atomic composition and FTIR studies verified the presence of an organic film on the mild steel surface. The FTIR spectra also indicated the formation of active compound-Fe complex. CFP thus shows potential as an inexpensive environment friendly corrosion inhibitor for mild steel.

  13. Roles of Co element in Fe-based bulk metallic glasses utilizing industrial FeB alloy as raw material

    Directory of Open Access Journals (Sweden)

    Shouyuan Wang

    2017-08-01

    Full Text Available A series of Fe-based bulk metallic glasses were fabricated by a conventional copper mold casting method using a kind of Fe-B industrial raw alloy. It is found that Fe-B-Y-Nb bulk metallic glass with 3 at% of Co addition possesses the best glass forming ability, thermal stability, hardness, magnetic property and anti-corrosion property. The hardness test result indicates a synchronically trend with glass-forming ability parameters. The excellent glass-forming ability and a combination of good mechanical and functional properties suggest that the alloys in this work might be good candidates for commercial use.

  14. Effect of Chromate and Chromate-Free Organic Coatings on Corrosion Fatigue of an Aluminum Alloy

    Science.gov (United States)

    2012-02-20

    355. 41. Mayne , J.E.O. New Leadless Anti-Corrosion Pigments. Discussion. JOCCA, 48, 1965, P. 352-356. 42. Goldie, B.P.F. and Othen, D.G...51, (2), 1995, P. 116-123. 44. Burkill, J.A. and Mayne , J.E.O. The Limitations of Zinc Phosphate as An Inhibitive...oj Electroanalytical Chemistry. – 1998. – 448.- P.139-142. 68 8. Burkill J.A. and Mayne J.E.O. The limitations of zinc phosphate as an

  15. Fuel elements and safety engineering goals

    International Nuclear Information System (INIS)

    Schulten, R.; Bonnenberg, H.

    1990-01-01

    There are good prospects for silicon carbide anti-corrosion coatings on fuel elements to be realised, which opens up the chance to reduce the safety engineering requirements to the suitable design and safe performance of the ceramic fuel element. Another possibility offered is combined-cycle operation with high efficiencies, and thus good economic prospects, as with this design concept combining gas and steam turbines, air ingress due to turbine malfunction is an incident that can be managed by the system. This development will allow economically efficient operation also of nuclear power reactors with relatively small output, and hence contribute to reducing CO 2 emissions. (orig./DG) [de

  16. Engineering of Mixed Matrix Membranes for Water Treatment, Protective Coating and Gas Separation

    KAUST Repository

    Hammami, Mohamed Amen

    2017-11-01

    Mixed Matrix Membranes (MMMs) have received worldwide attention during the last decades. This is due to the fact that the resulting materials can combine the good processability and low cost of polymer membranes with the diverse functionality, high performance and thermal properties of the fillers. This work explores the fabrication and application of MMMs. We focused on the design and fabrication of nanofillers to impart target functionality to the membrane for water treatment, protective coating and gas separation. This thesis is divided into three sections according to the application including: I- Water Treatment: This part is divided into three chapters, two related to the membrane distillation (MD) and one related to the oil spill. Three different nanofillers have been used: Periodic mesoporous organosilica (PMO), graphene and carbon nanotube (CNT). Those nanofillers were homogeneously incorporated into polyetherimide (PEI) electrospun nanofiber membranes. The doped nanoparticle not only improved the mechanical properties and thermal stability of the pristine fiber but also enhanced the MD and oil spill performance due to the functionality of those nanofillers. II- Protective coating: This part includes two chapters describing the design and the fabrication of a smart antibacterial and anti-corrosion coating. In the first project, we fabricated colloidal lysozyme-templated gold nanoclusters gating antimicrobial-loaded silica nanoparticles (MSN-AuNCs@lys) as nano-fillers in poly(ethylene oxide)/poly(butylene terephthalate) polymer matrix. MSN-AuNCs@lys dispersed homogeneously within the polymer matrix with zero NPs leaching. The system was coated on a common radiographic dental imaging device that is prone to oral bacteria contamination. This coating can successfully sense and inhibit bacterial contamination via a controlled release mechanism that is only triggered by bacteria. In the second project, the coaxial electrospinning approach has been applied to

  17. Biossurfactantes: propriedades anticorrosivas, antibiofilmes e antimicrobianas

    Directory of Open Access Journals (Sweden)

    Lívia Vieira de Araujo

    2013-01-01

    Full Text Available Due to the importance of biofilms in the food industry, new products are being developed to enhance the efficiency of cleaning food-contact surfaces. Biosurfactants could be an alternative to synthetic products. The major advantages of biosurfactants over synthetic detergents are their low toxicity and highly biodegradable nature. Biosurfactants may also exhibit antimicrobial, anti-adhesive and anticorrosive activity concomitantly. In this review, we emphasize the potential application of biosurfactants as surface coating agents to prevent corrosion and decrease planktonic and sessile microbial growth.

  18. Underwater Wet Repair Welding of API 5L X65M Pipeline Steel

    Directory of Open Access Journals (Sweden)

    Rogalski Grzegorz

    2017-04-01

    Full Text Available This paper presents results of the research of effect of polymer insulation of pipeline made of API 5L X65M steel as well as underwater wet welding parameters on properties of joints made by covered electrodes. Effect of heat input on structure and hardness of joints during repair of underwater pipeline was analyzed. Welding defects like microcracks, micro-lacks of fusion, slag inclusions, as well as HAZ hardness increase over an assumed acceptance criterion for welded joints in pipes without anticorrosion polymer insulation, were identified. A significant effect of polimer insulation on structure and properties of welded joints, was found.

  19. Systemic hypersensitivity reaction to endovascular stainless steel stent.

    Science.gov (United States)

    Univers, Junior; Long, Chandler; Tonks, Stephen A; Freeman, Michael B

    2018-02-01

    Endovascular intervention has become the mainstay for treatment of most patients suffering from peripheral vascular disease. We describe a patient with a known nickel allergy who underwent placement of a stainless steel stent for aortoiliac occlusive disease. Despite our attempt to avoid a nickel-containing stent, the patient developed a diffuse rash consistent with a nickel or metal allergy. A review of stainless steel metallurgy revealed that nickel, cobalt, and titanium are frequently used to provide anticorrosive properties to stainless steel. The clinical significance of the use of nickel-alloy stents in the setting of patients with a nickel allergy is discussed. Published by Elsevier Inc.

  20. Demonstration and Validation of Two Coat High Performance Coating System for Steel Structures in Corrosive Environments

    Science.gov (United States)

    2016-12-01

    Corrosion and anti-corrosives, Storage tanks, Steel —Corrosion, Military bases, Fort Bragg (N.C.) 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF...System for Steel Structures in Corrosive Environments Final Report on Project F12-AR06 Co ns tr uc tio n En gi ne er in g R es ea rc h La bo ra...Prevention and Control Program ERDC/CERL TR-16-27 December 2016 Demonstration and Validation of Two-Coat High- Performance Coating System for Steel

  1. PROGRESSIVE COLLAPSE TESTING OF RELOCATABLE TROOP BARRACKS

    Science.gov (United States)

    2017-06-02

    STATEMENT 13. SUPPLEMENTARY NOTES 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: a. REPORT b. ABSTRACT c. THIS PAGE 17. LIMITATION...rail are all crafted from anti-corrosive Steel : CORTEN A, SPA-H, B480 or equivalent, Y.P. 35 kg/ mm2, T.S. 49 kg/ mm2. 1.2 Rear corner posts are made...from rolled high-tensile steel : SM490A, or equivalent, Y.P. 33 kg/mm2, T.S. 50 kg/mm2. 3 Distribution A: Approved for public release. Distribution

  2. Electrochemical Study of Unmodified and Inhibitor Doped Silane Films for Corrosion Protection of AA2024-T3

    Science.gov (United States)

    Mubarak, Nauman; Hu, Jin; Tang, Shawei

    2017-09-01

    Aluminum alloy was coated with unmodified and rare-earth inhibitor doped silane films. The role of number of hydrolysable groups, functional group and cerium ions towards film protective quality was investigated. The anti-corrosion performance was evaluated using electrochemical impedance spectroscopy (EIS), d.c. potentiodynamic polarization and energy dispersive x-ray spectroscopy (EDS). The morphology was studied using scanning electron microscopy (SEM). Results indicate improved corrosion protection performance especially for cerium modified silane films with higher number of hydrolysable groups. Inhibitor doped silanes present a facile method for pre-treatment of aluminium alloys prior to deposition of top coat.

  3. Superhydrophobic Materials Technology-PVC Bonding Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Hunter, Scott R. [Oak Ridge National Laboratory; Efird, Marty [VeloxFlow, LLC

    2013-05-03

    The purpose of the technology maturation project was to develop an enhanced application technique for applying diatomaceous earth with pinned polysiloxane oil to PVC pipes and materials. The oil infiltration technique is applied as a spray of diluted oil in a solvent onto the superhydrophobic diatomaceous earth substrate. This makes the surface take on the following characteristics: wet-cleanable; anti-biofouling; waterproof; and anti-corrosion. The project involved obtaining input and supplies from VeloxFlow and the development of successful techniques that would quickly result in a commercial license agreement with VeloxFlow and other companies that use PVC materials in a variety of other fields of use.

  4. Coatings against corrosion and microbial adhesion

    Energy Technology Data Exchange (ETDEWEB)

    Telegdi, J.; Szabo, T.; Al-Taher, F.; Pfeifer, E.; Kuzmann, E.; Vertes, A. [Chemical Research Center, Hungarian Academy of Sciences, 1025 Budapest, Pusztaszeri ut 59/67 (Hungary)

    2010-12-15

    A systematic study on anti-corrosion and anti-fouling effect of hydrophobic Langmuir-Blodgett and self-assembled molecular layers deposited on metal surfaces, as well as anti-microbial adhesion properties of coatings with biocide is presented. Both types of efficiencies produced by LB films are enhanced by Fe{sup 3+} ions built in the molecular film. The quaternary ammonium type biocide embedded into the cross-linked gelatin decreased significantly the microbial adhesion, the biofilm formation. (Copyright copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Cl K-edge XANES spectra of atmospheric rust on Fe, Fe-Cr and Fe-Ni alloys exposed to saline environment

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2004-01-01

    Cl K-edge XANES measurements of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys in chloride pollution have been performed using synchrotron radiation in order to clarify roles of anticorrosive alloying elements and of Cl in the corrosion resistance of weathering steel. The spectra of binary alloys show a shoulder structure near the absorption edge. The intensity of the shoulder peak depends on the kind and amount of the alloying element, whereas the energy position is invariant. This indicates that Cl is not combined directly with alloying elements in the rust. (author)

  6. Experimental Study on the Cause of Inorganic Scale Formation in the Water Injection Pipeline of Tarim Oilfield

    Directory of Open Access Journals (Sweden)

    Guihong Pei

    2014-01-01

    Full Text Available Scale formation of water injection pipeline will cause the pipeline to be corroded and increase frictional drag, which will induce the quality and quantity cannot meet the need of oil production process. The cause of scale formation in different oilfield is different because of the complex formation conditions. Taking one operation area of Tazhong oilfield as research object, the authors studied the water quality in different point along water injection pipeline through experiment studies, and analyzed the cause of inorganic scale formation and influence factors. The research results can provide theoretical guidance to anticorrosion and antiscale of oilfield pipeline.

  7. Coating for the fixation of superficial contamination of materials

    International Nuclear Information System (INIS)

    Brambilla, G.; Monari, D.; Pellicano, G.

    1984-01-01

    Low cost, commercially available and easy to apply coatings are examined to prevent metal corrosion and to limit cement dust formation during power reactor dismantling. Epoxy compounds are selected because of anticorrosive properties, ease of application on any support, even without preparation and they are efficient for 1 to 5 years. Containment and radiation resistance up to 600 Mrads are studied on samples coated with one or two layers. For application the airless system is the more appropriate. An equipment is concerned and for highly radioactive environment automation and remote operation with a modified commercial robot is studied

  8. Program for fundamental and applied research of fuel cells in VNIIEF

    Energy Technology Data Exchange (ETDEWEB)

    Anisin, A.V.; Borisseonock, V.A.; Novitskii, Y.Z.; Potyomckin, G.A.

    1996-04-01

    According to VNIIEF the integral part of development of fuel cell power plants is fundamental and applied research. This paper describes areas of research on molten carbonate fuel cells. Topics include the development of mathematical models for porous electrodes, thin film electrolytes, the possibility of solid nickel anodes, model of activation polarization of anode, electrolyte with high solubility of oxygen. Other areas include research on a stationary mode of stack operation, anticorrosion coatings, impedance diagnostic methods, ultrasound diagnostics, radiation treatments, an air aluminium cell, and alternative catalysts for low temperature fuel cells.

  9. Direct Electrosynthesis of Polyaniline–Fe2O3 Nanocomposite Coating on Aluminum Alloy 5052 and Its Corrosion Protection Performance

    OpenAIRE

    M. Shabani-Nooshabadi; S. M. Ghoreishi; H. Eghbali-Bidgoli; Y. Jafari

    2015-01-01

    The synthesis of polyaniline- Fe2O3 nanocomposite coating on aluminum Alloy 5052 (AA5052) surface has been investigated by using the galvanostatic method. The anticorrosion performance of polyaniline-Fe2O3 coating was investigated in 3.5% NaCl solution by the open- circuit potential (OCP), Tafel polarization technique and Electrochemical Impedance Spectroscopy (EIS). The corrosion rate of polyaniline-Fe2O3 nanocomposite coating AA5052 was found about140 times lower than bare AA5052. Corrosion...

  10. The effect of heat treatment simulating porcelain firing processes on titanium corrosion resistance.

    Science.gov (United States)

    Sokołowski, Grzegorz; Rylska, Dorota; Sokołowski, Jerzy

    2016-01-01

    Corrosion resistance of titanium used in metal-ceramic restorations in manufacturing is based on the presence of oxide layer on the metal surface. The procedures used during combining metallic material with porcelain may affect the changes in oxide layers structure, and thus anticorrosive properties of metallic material. The aim of the study was an evaluation of potential changes in the structure and selected corrosion properties of titanium after sandblasting and thermal treatment applicable to the processes of ceramics fusion. Milled titanium elements were subjected to a few variants of the processes typical of ceramics fusion and studied in terms of resistance to electrochemical corrosion. The study included the OCP changes over time, measurements of Icorr, Ecorr and Rp as well as potentiodynamic examinations. Surface microstructure and chemical composition were analyzed using SEM and EDS methods. The results obtained allow us to conclude that the processes corresponding to ceramic oxidation and fusion on titanium in the variants used in the study do not cause deterioration of its anticorrosive properties, and partially enhance the resistance. This depends on the quality of oxide layers structure. Titanium elements treated by porcelain firing processes do not lose their corrosion resistance.

  11. Electrochemical and morphological characterisation of polyphenazine films on copper

    Energy Technology Data Exchange (ETDEWEB)

    Gouveia-Caridade, Carla; Romeiro, Andreia; Brett, Christopher M.A., E-mail: cbrett@ci.uc.pt

    2013-11-15

    The morphology of films of the phenazine polymers poly(neutral red) (PNR), poly(brilliant cresyl blue) (PBCB), poly(Nile blue A) (PNB) and poly(safranine T) (PST), formed by potential cycling electropolymerisation on copper electrodes, in order to reduce the corrosion rate of copper, has been examined by scanning electron microscopy (SEM). The copper surface was initially partially passivated in sodium oxalate, hydrogen carbonate or salicylate solution, in order to inhibit copper dissolution at potentials where phenazine monomer oxidation occurs, and to induce better polymer film adhesion. SEM images were also taken of partially passivated copper in order to throw light on the different morphology and anti-corrosive behaviour of the polyphenazine films. Analysis of the morphology of the polymer-coated copper with best anti-corrosive behaviour after 72 h immersion in 0.1 M KCl, Cu/hydrogen carbonate/PNB, showed that the surface is completely covered by closely packed crystals. By contrast, images of PST films on copper partially passivated in oxalate solution, that had the least protective behaviour, showed large amounts of insoluble corrosion products after only 4 h immersion in 0.1 M KCl.

  12. 2-Mercaptobenzothiazole doped chitosan/11-alkanethiolate acid composite coating: Dual function for copper protection

    International Nuclear Information System (INIS)

    Bao Qi; Zhang Dun; Wan Yi

    2011-01-01

    Chitosan (CS) hydrogel loaded with the well-known corrosion inhibitor 2-mercaptobenzothiazole (MBT) has been introduced into a composite coating to improve copper protection. This composite coating, which has both anticorrosion and antibacterial properties, was fabricated onto the surface of copper by combining a simple self-assembled monolayer technique with a sol-gel method. The anti-corrosion ability of the coating in 3.5 wt.% NaCl solution was investigated by electrochemical methods including potentiodynamic polarization and electrochemical impedance spectroscopy. The protection efficiency of the coating is 97.70%, calculated on the basis of the corrosion current density. The stability and integrity of the composite coating were evaluated by field emission scanning electron microscopy (FESEM) and energy dispersive spectrometry (EDS). The FESEM and EDS results suggest that the composite coating endows the copper substrate with antibacterial properties, as untreated bare copper underwent microbiologically influenced corrosion in the presence of sulphate reducing bacteria (SRB). This antibacterial feature was further confirmed by the SRB culture method. In a 3.5% NaCl solution and highly corrosive SRB culture media, the as-prepared CS based composite coating gave corrosion protection by exhibiting better barrier effects against the attack of aggressive environments.

  13. Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Mousavifard, S.M. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Ghanbari, A. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Dadgar, M. [Textile Engineering Department, Neyshabur University, Neyshabur (Iran, Islamic Republic of)

    2015-08-05

    Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s.

  14. Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

    International Nuclear Information System (INIS)

    Chang, Shiuan-Ho; Niu, Liyuan; Su, Yichang; Wang, Wenquan; Tong, Xian; Li, Guangyu

    2016-01-01

    This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

  15. Structure and mechanical properties of a two-layered material produced by the E-beam surfacing of Ta and Nb on the titanium base after multiple rolling

    Science.gov (United States)

    Bataev, V. A.; Golkovski, M. G.; Samoylenko, V. V.; Ruktuev, A. A.; Polyakov, I. A.; Kuksanov, N. K.

    2018-04-01

    The study has been conducted in line with the current approach to investigation of materials obtained by considerably deep surface alloying of the titanium substrate with Ta, Nb, and Zr. The thickness of the resulting alloyed layer was equal to 2 mm. The coating was formed through weld deposition of a powder with the use of a high-voltage electron beam in the air. It has been lately demonstrated that manufactured such a way alloyed layers possess corrosion resistance which is significantly higher than the resistance of titanium substrates. It has already been shown that such two-layered materials are weldable. The study objective is to investigate the feasibility of rolling for necking the sheets with the Ti-Ta-Nb anticorrosion coating with further fourfold decrease in their thickness. The research is also aimed at investigation of the material properties after rolling. Anticorrosion layers were formed both on CP-titanium and on VT14 (Ti-4Al-3Mo-1 V) durable titanium alloy. The results of chemical composition determination, structure examination, X-ray phase analysis and mechanical properties observations (including bending properties of the alloyed layers) are presented in the paper. The combination of welding, rolling, and bending enables the manufacture of corrosion-resistant vessels and process pipes which are made from the developed material and find technological application.

  16. SYNTHESIS AND STUDY OF CORROSION PERFORMANCE OF EPOXY COATING CONTAINING MULTI-WALLED CARBON NANOTUBE/ POLY ORTHO AMINOPHENOL NANOCOMPOSITE

    Directory of Open Access Journals (Sweden)

    N. Bahrami Panah

    2016-03-01

    Full Text Available The epoxy coatings containing multi-walled carbon nanotube/ poly ortho aminophenol nanocomposite were prepared and used as anticorrosive coatings. The nanocomposites with different contents of carbon nanotube were synthesized in a solution of sodium dodecyl sulfate and ammonium peroxy disulfate as a surfactant and an oxidant, respectively. The morphology and structural properties were confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy methods. The mean size of nanocomposite particles was 20-35 nm determined by scanning electron microscopy. The epoxy coatings containing the nanocomposites were applied over mild steel panels and their corrosion performance was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization measurements in a 3.5 % sodium chloride solution. The results showed that epoxy coatings consisting of nanocomposite with 1 wt.% multi-walled carbon nanotube exhibited higher anticorrosive properties than other prepared coatings of different carbon nanotube contents, which could be due to the strong interaction between the mild steel surface and the conjugated nanocomposite.

  17. Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

    Directory of Open Access Journals (Sweden)

    Tullio Monetta

    2015-06-01

    Full Text Available Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, graphene nanoflakes were incorporated into a water-based epoxy resin, and then the hybrid coating was applied to Al 2024-T3 samples. The addition of graphene considerably improved some physical properties of the hybrid coating as demonstrated by Electrochemical Impedance Spectroscopy (EIS analysis, ameliorating anti-corrosion performances of raw material. DSC measurements and Cross-cut Test showed that graphene did not affect the curing process or the adhesion properties. Moreover, an increment of water contact angle was displayed.

  18. Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

    Directory of Open Access Journals (Sweden)

    Niloufar Bahrami Panah

    2016-09-01

    Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

  19. Study of chemical cleaning technique for removing sludge in secondary side of PWR SG

    International Nuclear Information System (INIS)

    Zhang Mengqin; Zhang Shufeng; Pan Qingchun; Yu Jinghua; Hou Shufeng

    1993-12-01

    The effect of components, concentration, pH, temperature, cleaning time and flowrate of chemical cleaning solvent made from EDTA mainly on Fe 3 O 4 solubility and corrosion rate of A3 carbon steel, S271 low alloy steel and 800 alloy are introduced. A small chemical cleaning test loop (30L) was built to study the cleaning technique. The effect of residue of chemical cleaning solvent on anti-corrosion performance of materials has been studied under the simulation condition of PWR (pressure water reactor) SG (steam generator) secondary side. The results show that the chemical solvent (pH = 7, 10% EDTA, 1% assistance solvent and 0.25% inhibitor A) can dissolve Fe 3 O 4 18 ∼23 g/L under the conditions of 93 +- 5 degree C, 8 hours and 112 r/min (1.8 ∼ 2.0 t/h). The corrosion rate of material is low. When the residue of EDTA is less than 0.01% there is no impact on the anti-corrosion performance of materials in PWR SG secondary side at normal operation condition (260 +- 5 degree C)

  20. MWCNT/TiO2hybrid nano filler toward high-performance epoxy composite.

    Science.gov (United States)

    Kumar, Arun; Kumar, Kaushal; Ghosh, P K; Yadav, K L

    2018-03-01

    In this work, multi-walled carbon nanotubes (MWCNTs) are decorated by TiO 2 nanoparticles and formed a new hybrid structure of filler (MWCNT/TiO 2 hybrid filler). The MWCNT/TiO 2 hybrid filler is reinforced in epoxy matrix and studied the mechanical and anti-corrosion properties of epoxy. The morphology of newly formed MWCNT/TiO 2 hybrid nano filler has been studied using transmission electron microscopy (TEM). Field Emission Scanning Electron Microscope (FESEM) images of tensile fracture surface confirmed the superior dispersion of MWCNT/TiO 2 in the epoxy matrix. The resultant MWCNT/TiO 2 hybrid-epoxy nanocomposite exhibits superior anti-corrosion and mechanical performance than the nanocomposite produced by loading of only MWCNTs or TiO 2 nanoparticles as well as neat epoxy. For example, tensile strength and storage modulus of epoxy increased by 61% and 43% respectively on loading of MWCNT/TiO 2 hybrid nano filler. Furthermore, the coating of MWCNT/TiO 2 hybrid-epoxy nanocomposite on mild steel reduces the corrosion rate upto 0.87×10 -3 MPY from 16.81MPY. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation.

    Science.gov (United States)

    Gąsiorek, Jolanta; Szczurek, Anna; Babiarczuk, Bartosz; Kaleta, Jerzy; Jones, Walis; Krzak, Justyna

    2018-01-26

    Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

  2. Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation

    Directory of Open Access Journals (Sweden)

    Jolanta Gąsiorek

    2018-01-01

    Full Text Available Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

  3. Studies on the Inhibitive Effect of Datura Stramonium Extract on the Acid Corrosion of Mild Steel

    Science.gov (United States)

    Raja, Pandian Bothi; Sethuraman, Mathur Gopalakrishnan

    The extract of Datura stramonium has been studied as a possible source of green inhibitor for corrosion of mild steel (MS) in HCl and H2SO4 media at different temperatures. The anticorrosion effect was evaluated by conventional weight loss studies, electrochemical studies viz., Tafel polarization, ac impedance, and SEM studies. The studies reveal that the plant extract acts as a good inhibitor in both the acid media and better in H2SO4 medium. Tafel polarization method indicate that the plant extract behaves as a mixed mode inhibitor. Double layer capacitance and charge transfer resistance values derived from Nyquist plots obtained from ac impedance studies give supporting evidence for the anticorrosive effect. The inhibitive effect may be attributed to the adsorption of the inhibitor on the surface of MS, following Temkin adsorption isotherm. Increase of inhibition efficiency with increase of temperature along with Ea values serve as a proof for chemisorption. SEM studies provide the confirmatory evidence for the protection of MS by the green inhibitor. The study reveals the potential of D. stramonium for combating corrosion which may be due to the adsorption of alkaloids and other phytoconstituents.

  4. Defects Mediated Corrosion in Graphene Coating Layer.

    Science.gov (United States)

    Lei, Jincheng; Hu, Yaowu; Liu, Zishun; Cheng, Gary J; Zhao, Kejie

    2017-04-05

    Mixed results were reported on the anticorrosion of graphene-coated metal surfaces-while graphene serves as an effective short-term barrier against corrosion and oxidation due to its low permeability to gases, the galvanic cell between graphene and the metal substrate facilitates extensive corrosion in the long run. Defects in the graphene layer provide pathways for the permeation of oxidizing species. We study the role of defects in graphene in the anticorrosion using first-principles theoretical modeling. Experiments in the highly reactive environment indicate that the oxidized products primarily distribute along the grain boundaries of graphene. We analyze the thermodynamics of the absorption of S and O on the grain boundaries of graphene on the basis of density functional theory. The insertion of S and O at the vacancy sites is energetically favorable. The interstitial impurities facilitate structural transformation of graphene and significantly decrease the mechanical strength of the graphene layer. Furthermore, the presence of the interstitial S and O reduces the chemical stability of graphene by enhancing the formation of vacancies and promoting dispersive growth of corrosive reactants along the grain boundaries.

  5. CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

    Directory of Open Access Journals (Sweden)

    S. Yazdani

    2016-06-01

    Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

  6. Synergistic Effect of Polypyrrole-Intercalated Graphene for Enhanced Corrosion Protection of Aqueous Coating in 3.5% NaCl Solution.

    Science.gov (United States)

    Qiu, Shihui; Li, Wei; Zheng, Wenru; Zhao, Haichao; Wang, Liping

    2017-10-04

    Dispersion of graphene in water and its incorporation into waterborne resin have been rarely researched and hardly achieved owing to its hydrophobicity. Furthermore, it has largely been reported that graphene with impermeability contributed to the improved anticorrosion property. Here, we show that highly concentrated graphene aqueous solution up to 5 mg/mL can be obtained by synthesizing hydrophilic polypyrrole (PPy) nanocolloids as intercalators and ultrasonic vibration. On the basis of π-π interaction between PPy and graphene, stacked graphene sheets are exfoliated to the thickness of three to five layers without increasing defects. The corrosion performance of coatings without and with PPy and graphene is obtained by potential and impedance measurements, Tafel curves, and fitted pore resistance by immersing in a 3.5 wt % NaCl solution. It turns out that composite coating with 0.5 wt % graphene additive exhibits superior anticorrosive ability. The mechanism of intercalated graphene-based coating is interpreted as the synergistic protection of impermeable graphene sheets and self-healing PPy and proved by the identification of corrosion products and the scanning vibrating electrode technique.

  7. Benzotriazole and tolyltriazole as aquatic contaminants. 1. Input and occurrence in rivers and lakes.

    Science.gov (United States)

    Giger, Walter; Schaffner, Christian; Kohler, Hans-Peter E

    2006-12-01

    The complexing agents benzotriazole (BT) and tolyltriazole (TT) are not only widely applied as anticorrosives, e.g., in aircraft deicer and anti-icer fluid (ADAF), but they are also used for so-called silver protection in dishwasher detergents. Due to their low biodegradability and limited sorption tendency, BT and TT are only partly removed in wastewater treatment. Residual concentrations of BT and TT were determined in ambient surface waters in Switzerland including 7 rivers which have distinct water flows and receive treated wastewater effluents at various dilution ratios. A maximum BT concentration of 6.3 microg/L was found in the Glatt River, and a maximum mass flow of 277 kg BT per week was observed in the Rhine River. In most cases, TT was about a factor 5-10 less abundant. During winter 2003/4, BT mass flows at 2 locations in the lower stretch of the Glatt River clearly indicated the input from nearby Zurich airport, where BT was applied as an anticorrosive ADAF component. BT concentrations measured in the three lakes Greifensee, Lake Zurich, and Lake Geneva were approximately 1.2, 0.1-0.4, and 0.2 microg/L, respectively. The observed environmental occurrences indicate that BT and TT are ubiquitous contaminants in the aquatic environment and that they belong to the most abundant individual water pollutants.

  8. Film Thickness Estimation for the Oil Applied to the Inner Surface of Slim Tubes

    Directory of Open Access Journals (Sweden)

    Jozef Svetlík

    2017-09-01

    Full Text Available The article deals with the approximation of the results of experimental measurement of coating of the inner surface of slim pipes with special oil, using a dispersion oil fraction. The reason for such treatment of the inner surface of the tubes is the anti-corrosion protection or various other requirements. The oil manufacturer prescribes the minimum required layer to guarantee the anti-corrosion protection parameters. Therefore, it is advisable to know the most exact coating parameters for different pipe diameters. The measured results give us an assumption of how much oil is sufficient to coat the inside of a pipe. The main idea lies in the correct estimation of coefficients in the three-parameter exponential dependence. For the initial estimates, Nelder–Mead’s minimization method was used. The condition for meeting the lower estimate of the minimum thickness of the oil layer was determined. Following graphic processing of minimization of individual pipe diameters, in some cases, the coefficients were adjusted manually. The result is that the oil thickness depends on the distance of the investigated point from the beginning of the tube, or on the point of entry of the dispersion oil fraction.

  9. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  10. Protection of welded joints against corrosion degradation

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Welded joints form an integral part of steel constructions. Welded joints are undetachable joints, which are however subjects of corrosion processes. The internal energy increases during the fusion welding especially in the heat affected places around the welded joint, which become initiating spot of corrosion degradation.The aim of the experiment is to put a welded joint produced by the MAG method to a test of corrosion degradation under the conditions of the norm ČSN ISO 9227 (salt-spray test. Organic and inorganic anticorrosion protections were applied on welded beads. First of all, there were prepared welded beads using the method MAG; secondly, metallographical analyses of welded metal, heat affected places and base material were processed. Further, microhardness as well as analysis of chemical composition using the EDS microscope were analysed. Based on a current trend in anticorrosion protections, there were chosen three types of protective coatings. First protective system was a double-layer synthetic system, where the base layer is formed by paint Pragroprimer S2000 and the upper layer by finishing paint Industrol S 2013. Second protective system is a duplex system formed by a combination of a base zinc coating with Zinorex paint. The last protective system was formed by zinc dipping only. Corrosion resistance of the individual tested samples was evaluated based on degradation of protective coating. The corrosion origin as well as the corrosion process were observed, the main criteria was the observation of welded bead.

  11. Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Shiuan-Ho, E-mail: 1802186169@qq.com [College of Electronic Information and Mechatronic Engineering, Zhaoqing University, Zhaoqing Road, Duanzhou District, Zhaoqing, Guangdong, 526061 (China); Niu, Liyuan [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Su, Yichang [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Wang, Wenquan [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Tong, Xian [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Li, Guangyu [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China)

    2016-03-01

    This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

  12. One-step fabrication of biomimetic superhydrophobic surface by electrodeposition on magnesium alloy and its corrosion inhibition.

    Science.gov (United States)

    Liu, Yan; Xue, Jingze; Luo, Dan; Wang, Huiyuan; Gong, Xu; Han, Zhiwu; Ren, Luquan

    2017-04-01

    A facile, rapid and one-step electrodeposition process has been employed to construct a superhydrophobic surface with micro/nano scale structure on a Mg-Sn-Zn (TZ51) alloy, which is expected to be applied as a biodegradable biomedical implant materials. By changing the electrodeposition time, the maximum contact angle of the droplet was observed as high as 160.4°±0.7°. The characteristics of the as-prepared surface were conducted by field emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FT-IR). Besides, the anti-corrosion performance of the coatings in stimulated body fluid (SBF) solution were investigated by electrochemical measurement. The results demonstrated that the anti-corrosion property of superhydrophobic surface was greatly improved. This method show beneficial effects on the wettability and corrosion behavior, and therefore provides a efficient route to mitigate the undesirable rapid corrosion of magnesium alloy in favor of application for clinical field. Copyright © 2016 Elsevier Inc. All rights reserved.

  13. Novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy.

    Science.gov (United States)

    She, Zuxin; Li, Qing; Wang, Zhongwei; Li, Longqin; Chen, Funan; Zhou, Juncen

    2012-08-01

    A novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy is reported in this paper. Hierarchical structure composed of micro/nano-featherlike CuO was obtained by electrodeposition of Cu-Zn alloy coating and subsequently an electrochemical anodic treatment in alkaline solution. After modification with lauric acid, the surface became hydrophobicity/superhydrophobicity. The formation of featherlike CuO structures was controllable by varying the coating composition. By applying SEM, ICP-AES, and water contact angle analysis, the effects of coating composition on the surface morphology and hydrophobicity of the as-prepared surfaces were detailedly studied. The results indicated that at the optimal condition, the surface showed a good superhydrophobicity with a water contact angle as high as 155.5 ± 1.3° and a sliding angle as low as about 3°. Possible growth mechanism of featherlike CuO hierarchical structure was discussed. Additionally, the anticorrosion effect of the superhydrophobic surface was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The interface model for anticorrosion mechanism of superhydrophobic surface in corrosive medium was proposed. Besides, the mechanical stability test indicated that the resulting superhydrophobic surfaces have good mechanical stability.

  14. Development of Novel Corrosion Techniques for a Green Environment

    Directory of Open Access Journals (Sweden)

    Zaki Ahmad

    2012-01-01

    Full Text Available The synergistic effect of air pollution, brown clouds and greenhouse gasses is deleterious to human health and industrial products. The use of toxic inhibitors, chemicals in water treatment plants, and anti-fouling agents in desalination plants has contributed to the greenhouse effect. Conventional anti-corrosion techniques such as paints, coatings, inhibitor treatments, and cathodic protection paid no regard to greenhouse effect. Work on eco-friendly anti-corrosion techniques is scanty and largely proprietary. The use of nano-TiO2 particles introduced in alkyds and polyurethane-based coatings showed a higher corrosion resistance compared to conventional TiO2 coatings with significant photocatalytic activity to kill bacteria. The use of UV radiations for photo-inhibition of stainless steel in chloride solution can replace toxic inhibitors. Corrosion inhibition has also been achieved by using natural materials such as polymers instead of toxic chemical inhibitors, without adverse environmental impact. TiO2 films exposed to UV radiation have shown the capability to protect the steel without sacrificing the film. Self-healing materials with encapsulated nanoparticles in paints and coatings have shown to heal the defects caused by corrosion. These innovative techniques provide a direction to the corrosion scientists, engineers, and environmentalists who are concerned about the increasing contamination of the planet and maintaining a green environment.

  15. Zn(Ta1-xNbx2O6 nanomaterials: Synthesis, characterization and corrosion behaviour

    Directory of Open Access Journals (Sweden)

    Birdeanu Mihaela

    2016-01-01

    Full Text Available Zn(Ta1-xNbx2O6 pseudo-binary oxide nanocrystalline materials (where x = 1; 0.5; 0.1; 0.05 and 0 were obtained through the solid-state method and characterized by X-ray diffraction, Fourier Transform Infrared Spectroscopy and Ultraviolet-visible spectroscopy. In addition, their morphology and topography have been determined by field emission-scanning electron microscopy (SEM and atomic force microscopy (AFM. There is a significant dependence between the rugosity and the uniformity of crystals. The evenly crystals organized in multilayers have the lowest value of rugosity and the non uniform fractal type architectures have the highest value of rugosity. The compounds’ anti-corrosion features were evaluated after deposition on carbon steel (OL in 0.1 M Na2SO4 media by open circuit potential measurement and potentiodynamic polarization technique with Tafel representation. The inhibition efficiency of pseudo-binary oxides deposited on carbon steel electrode was in the range 42.3-52.7 % promising for their further multiple layer deposition with porphyrins in order to improve anticorrosion properties. Due to the high band gap (3.80 - 4.30 eV provided by increasing the tantalum content, four of these pseudo-binary oxides might find applications in photovoltaic cells.

  16. Microstructure Evolution in Mg-Zn-Zr-Gd Biodegradable Alloy: The Decisive Bridge Between Extrusion Temperature and Performance.

    Science.gov (United States)

    Yao, Huai; Wen, Jiu-Ba; Xiong, Yi; Lu, Yan; Huttula, Marko

    2018-01-01

    Being a biocompatible metal with similar mechanical properties as bones, magnesium bears both biodegradability suitable for bone substitution and chemical reactivity detrimental in bio-ambiences. To benefit its biomaterial applications, we developed Mg-2.0Zn-0.5Zr-3.0Gd (wt%) alloy through hot extrusion and tailored its biodegradability by just varying the extrusion temperatures during alloy preparations. The as-cast alloy is composed of the α-Mg matrix, a network of the fish-bone shaped and ellipsoidal (Mg, Zn) 3 Gd phase, and a lamellar long period stacking ordered phase. Surface content of dynamically recrystallized (DRXed) and large deformed grains increases within 330-350°C of the extrusion temperature, and decreases within 350-370°C. Sample second phase contains the (Mg, Zn) 3 Gd nano-rods parallel to the extrusion direction, and Mg 2 Zn 11 nanoprecipitation when temperature tuned above 350°C. Refining microstructures leads to different anticorrosive ability of the alloys as given by immersion and electrochemical corrosion tests in the simulated body fluids. The sample extruded at 350°C owns the best anticorrosive ability thanks to structural impacts where large DRXed portions and uniform nanosized grains reduce chemical potentials among composites, and passivate the extruded surfaces. Besides materials applications, the in vitro mechanism revealed here is hoped to inspire similar researches in biometal developments.

  17. Magnesia-spinel bricks for secondary refining furnaces; Niji seiren`yo magnesia-spinel shitsu renga no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Fujitani, S.; Ogata, M.; Nakamura, R.; Ito, K.; Otani, T. [Shinagawa Refractories Co. Ltd., Tokyo (Japan)

    1998-01-01

    A magnesia-spinel brick is developed in this report as an environmentally-friendly chromium-free refractory to replace the magnesia-chrome brick widely in use for secondary refining furnaces. In the case of the magnesia-spinel brick for cement kilns, the bond structure is improved and anti-corrosion strength enhanced when crystal grain boundaries are allowed to be impregnated with small amounts of Fe2O3 and TiO2. This method is applied also in the development of the secondary refining furnace brick introduced in this paper, and is executed to attain higher resistance to corrosion by using electromelting materials for the magnesia aggregate. As the result, a brick is developed, in which there is direct bond found well developed between periclase and spinel grains. Since a material containing more Al2O3 or spinel is higher in anti-spalling feature but lower in anti-corrosion feature, balancing should be prudently established between the two features in view of the conditions of the intended application. It is further anticipated that, except in cases where a severe attack of erosion is expected in the presence of low-basicity slag, the newly developed magnesia-spinel brick will remain in service as long as the conventional magnesia-chrome brick. 2 refs., 5 figs., 3 tabs.

  18. Effect of epoxy resin sealing on corrosion resistance of arc spraying aluminium coating using cathode electrophoresis method

    Science.gov (United States)

    Pang, Xuming; Wang, Runqiu; Wei, Qian; Zhou, Jianxin

    2018-01-01

    Arc-sprayed Al coating was sealed with epoxy resin using the cathode electrophoresis method. The anti-corrosion performance of the coatings sealed with epoxy resin was studied by means of a 3.5 wt.% NaCl solution test at 40 °C. For comparison, the anti-corrosion performance of Al coating sealed with boiling water was also performed under the same conditions. The results show that epoxy resin with a thickness of about 20 microns can entirely cover open pores and decreases the surface roughness of the as-sprayed Al coating, and the epoxy resin even permeates into the gaps among lamellar splats from open pores. After corrosion, the thickness of the epoxy resin layer is unchanged and can still cover the as-sprayed Al coating entirely. However, the thickness of Al coating sealed with boiling water decreases from 100 to 40 microns, which indicates that the arc-sprayed Al coating has much better corrosion resistance than the Al coating sealed with boiling water. Meanwhile, the content of substituted benzene ring in the epoxy resin increases, but aromatic ring decreases according to the fourier transform infrared spectra, which will cause the rigidity of the epoxy resin to increase, but the toughness slightly decreases after corrosion.

  19. Microstructure Evolution in Mg-Zn-Zr-Gd Biodegradable Alloy: The Decisive Bridge Between Extrusion Temperature and Performance

    Directory of Open Access Journals (Sweden)

    Huai Yao

    2018-03-01

    Full Text Available Being a biocompatible metal with similar mechanical properties as bones, magnesium bears both biodegradability suitable for bone substitution and chemical reactivity detrimental in bio-ambiences. To benefit its biomaterial applications, we developed Mg-2.0Zn-0.5Zr-3.0Gd (wt% alloy through hot extrusion and tailored its biodegradability by just varying the extrusion temperatures during alloy preparations. The as-cast alloy is composed of the α-Mg matrix, a network of the fish-bone shaped and ellipsoidal (Mg, Zn3Gd phase, and a lamellar long period stacking ordered phase. Surface content of dynamically recrystallized (DRXed and large deformed grains increases within 330–350°C of the extrusion temperature, and decreases within 350–370°C. Sample second phase contains the (Mg, Zn3Gd nano-rods parallel to the extrusion direction, and Mg2Zn11 nanoprecipitation when temperature tuned above 350°C. Refining microstructures leads to different anticorrosive ability of the alloys as given by immersion and electrochemical corrosion tests in the simulated body fluids. The sample extruded at 350°C owns the best anticorrosive ability thanks to structural impacts where large DRXed portions and uniform nanosized grains reduce chemical potentials among composites, and passivate the extruded surfaces. Besides materials applications, the in vitro mechanism revealed here is hoped to inspire similar researches in biometal developments.

  20. Facile fabrication of iron-based superhydrophobic surfaces via electric corrosion without bath

    International Nuclear Information System (INIS)

    Sun, Qinghe; Liu, Hongtao; Chen, Tianchi; Wei, Yan; Wei, Zhu

    2016-01-01

    Graphical abstract: - Highlights: • This paper investigates the fabrication techniques towards superhydrophobic surface on carbon steel substrate via electric corrosion without a bath. • It has a vital significance to the industrialization of the fabrication of superhydrophobic surface on hard metal due to the advantages such as low cost, high efficiency, can be prepared in a large area, easy to construct in the field. • The preparation approach is so facile and time-saving that it delivers an opportunity to construct a superhydrophobic surface on carbon steel substrate and provides the feasibility for industrial application of superhydrophobic surface. • The as-prepared surface has many excellent properties, like low adhesive property, anti-corrosion ability, mechanical durability and anti-icing performance. - Abstract: Superhydrophobic surface is of wide application in the field of catalysis, lubrication, waterproof, biomedical materials, etc. The superhydrophobic surface based on hard metal is worth further study due to its advantages of high strength and wear resistance. This paper investigates the fabrication techniques towards superhydrophobic surface on carbon steel substrate via electric corrosion and studies the properties of as-prepared superhydrophobic surface. The hydrophobic properties were characterized by a water sliding angle (SA) and a water contact angle (CA) measured by the Surface tension instrument. A Scanning electron microscope was used to analyze the structure of the corrosion surface. The surface compositions were characterized by an Energy Dispersive Spectrum. The Electrochemical workstation was used to measure its anti-corrosion property. The anti-icing performance was characterized by a steam-freezing test in Environmental testing chamber. The SiC sandpaper and 500 g weight were used to test the friction property. The research result shows that the superhydrophobic surface can be successfully fabricated by electrocorrosion on

  1. Study of the behavior to corrosion of samples of nuclear grade aluminium sheathed in nickel-phosphorous alloys obtained autocatalytically

    International Nuclear Information System (INIS)

    Castro, Maria Eugenia; Barbero, Jose Alfredo; Bubach, Ernesto

    2006-01-01

    One of the ways to protect an industrially important metallic material against corrosion is by covering the piece with an approximately 1 μm layer of a material whose resistance to corrosion is greater than the element being protected. The mechanism by which the anticorrosive protection is obtained is with the formation of a pore free physical barrier without defects that impedes the arrival of the agents responsible for the electrochemical attack. Other sacrifice anodes such as aluminum or zinc have protective forms based on their dissolution as a consequence of their less electrochemically noble behavior to preserve the material. This work studies the resistance to the corrosion of metallic coatings on nuclear grade aluminum substrates. The focus is on coating nickel-phosphorous (ni-P) alloys obtained autocatalytically from aluminum 6061. A comparative study is carried out of a series of electroless nickel coatings containing different amounts of the latter element, but without surpassing the threshold of 12%. The work includes the study of another nickel coating, Vitrovac 0080 (without phosphorous content) in order to compare structures and anticorrosive properties. These materials are also compared with the Al6061 substrate without any kind of coating. The study is carried out with surface characterization of each one of the samples with or without coating using a series of complementary techniques, such as chemical and electrochemical techniques (linear-sweep voltammetry, cyclic voltammetry, determination of the polarization resistance) and physical techniques (SEM microscopy, determination of micro-hardness). The correlation of variables is carried out later as a function of the phosphorous content of the test samples. The structures obtained from the coatings are amorphous. They have no pores or faults and have high hardness values. The electrochemical study proves that the anticorrosive protection capacity of the Ni-P alloy increases along with the

  2. Corrosion protection products as a source of bisphenol A and toxicity to the aquatic environment.

    Science.gov (United States)

    Vermeirssen, Etiënne L M; Dietschweiler, Conrad; Werner, Inge; Burkhardt, Michael

    2017-10-15

    Steel components are typically treated with anti-corrosion coatings like epoxy or polyurethane resins to protect the integrity and functioning of steel. Such resins may contain substances, such as bisphenol A (BPA), that have caused concern in a human and environmental toxicological context. We investigated the release of toxicity from four anti-corrosion coatings used in hydraulic and civil engineering. Resins were applied onto glass plates and leachate samples produced by horizontally shaking the plates in water for 7 days. Two experiments were conducted, one with a 1 day and one with a 7 day curing period. Using a suite of bioassays, we tested samples for: agonistic and antagonistic effects on various mammalian nuclear receptors; inhibition of photosynthesis and growth in algae; inhibition of bacterial bioluminescence; and inhibition of water flea reproduction. Concentrations of BPA, bisphenol F and various BPA transformation products were determined by chemical analysis (LC-MS/MS). Bioassay results were evaluated using a scheme developed by DIBt (Centre of Competence for Construction, Berlin, Germany). Three products induced responses in one or more of the measured endpoints and toxicity profiles varied markedly in intensity across products. One product released high amounts of BPA which was associated with effects on nuclear receptor transactivation, requiring a more than 700-fold dilution for effect induction to fall below 20%. The same product was also the most toxic to water flea reproduction, requiring ca. 70-fold dilution for effects to fall below 20%. Another product was highly toxic in terms of bacterial bioluminescence, particularly after a shorter curing time, requiring a ca. 1'300-fold dilution for effects to fall below 20%. The third product required a 22-fold dilution for inhibition of water flea reproduction to drop below 20%. Results show that anti-corrosion coatings based on epoxy resins can be a source of toxicity to the aquatic environment

  3. Investigation of non-isocyanate urethane functional latexes and carbon nanofiller/epoxy coatings

    Science.gov (United States)

    Meng, Lei

    This dissertation consists of two parts. In the first part, a new class of non-isocyanate urethane methacrylates was synthesized and the effect of the new monomers on the urethane functional latex was investigated. The second part focused on a comparison of carbon nanofillers in inorganic/organic epoxy coating system for anticorrosive applications. A new class of non-isocyanate urethane methacrylates (UMAs) monomers was synthesized through an environmentally friendly non-isocyanate pathway. The kinetics of seeded semibatch emulsion polymerization of UMAs with methyl methacrylate (MMA) and butyl acrylate (BA) was monitored. The particle size and morphology were investigated by dynamic light scattering (DLS), ultrasound acoustic attenuation spectroscopy (UAAS) and transmission electron microscopy (TEM). The minimum film formation temperature (MFFT), mechanical and viscoelastic properties were studied. It was found that the emulsion polymerization processes all proceeded via Smith-Ewart control, leading to the uniform morphology and particle size. The glass transition temperature (Tg) and the mechanical properties of poly(MMA/BA/UMA) decreased with the increasing chain length of urethane methacrylate monomers due to the increasing flexibility of side chains. Without the effect of Tg, lower MFFT and improved mechanical properties were observed from urethane functional latexes. The improved mechanical properties were due to the increasing particle interaction by forming hydrogen bonding. Furthermore, the effect of urethane functionality in terms of the polymer composition, the location and the concentration was investigated by the batch, single-stage and two-stage semibatch polymerization of 2-[(butylcarbamoyl)oxy]ethyl methacrylate (BEM) with MMA and BA. The core-shell and homogeneous structures were evaluated by TEM, differential scanning calorimetry (DSC), and solid state nuclear magnetic resonance (SS-NMR). The compositional drift was observed from the batch

  4. Optically transparent, mechanically durable, nanostructured superhydrophobic surfaces enabled by spinodally phase-separated glass thin films

    Energy Technology Data Exchange (ETDEWEB)

    Aytug, Tolga; Simpson, John T.; Lupini, Andrew R.; Trejo, Rosa M.; Jellison, Gerald E.; Ivanov, Ilia N.; Pennycook, Stephen J.; Hillesheim, Daniel A.; Winter, Kyle O.; Christen, David K.; Hunter, Scott R.; Allen Haynes, J.

    2013-07-15

    Inspired by highly non-wetting natural biological surfaces (e.g., lotus leaves and water strider legs), artificial superhydrophobic surfaces that exhibit water droplet contact angles exceeding 150o have previously been constructed by utilizing various synthesis strategies.[ , , ] Such bio-inspired, water-repellent surfaces offer significant potential for numerous uses ranging from marine applications (e.g., anti-biofouling, anti-corrosion), anti-condensation (e.g., anti-icing, anti-fogging), membranes for selective separation (e.g., oil-water, gas-liquid), microfluidic systems, surfaces requiring reduced maintenance and cleaning, to applications involving glasses and optical materials.[ ] In addition to superhydrophobic attributes, for integration into device systems that have extended operational limits and overall improved performance, surfaces that also possess multifunctional characteristics are desired, where the functionality should match to the application-specific requirements.

  5. Functional Coatings or Films for Hard-Tissue Applications

    Directory of Open Access Journals (Sweden)

    Guocheng Wang

    2010-07-01

    Full Text Available Metallic biomaterials like stainless steel, Co-based alloy, Ti and its alloys are widely used as artificial hip joints, bone plates and dental implants due to their excellent mechanical properties and endurance. However, there are some surface-originated problems associated with the metallic implants: corrosion and wear in biological environments resulting in ions release and formation of wear debris; poor implant fixation resulting from lack of osteoconductivity and osteoinductivity; implant-associated infections due to the bacterial adhesion and colonization at the implantation site. For overcoming these surface-originated problems, a variety of surface modification techniques have been used on metallic implants, including chemical treatments, physical methods and biological methods. This review surveys coatings that serve to provide properties of anti-corrosion and anti-wear, biocompatibility and bioactivity, and antibacterial activity.

  6. Cerium oxide as conversion coating for the corrosion protection of aluminum

    Directory of Open Access Journals (Sweden)

    JELENA GULICOVSKI

    2013-11-01

    Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

  7. Assessment of Automotive Coatings Used on Different Metallic Substrates

    Directory of Open Access Journals (Sweden)

    W. Bensalah

    2014-01-01

    Full Text Available Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of different coating systems were conducted using pin on disc machine. Immersion tests were carried out in 5% NaCl and immersion tests in 3% NaOH solutions. Results showed which of the coating systems is more suitable for each substrate in terms of mechanical, tribological, and anticorrosive performance.

  8. Research About the Corosive Effects of FeCl3 in the Aeration Wastewater Basin

    Science.gov (United States)

    Panaitescu, C.; Petrescu, M. G.

    2018-01-01

    Biological aeration of industrial wastewater is a very impressive process in the treatment of wastewater. The involvement of chemical reagents in this process, however, implies the intensification of the corrosion processes due to both pollutants in the wastewater and the chemical reactions that occur when the coagulation / flocculation reagents are added. This paper explores the action of ferric chloride (FeCl3) on metallic parts in the aeration basin. The most affected structures are metal. At the classical basins the aeration systems were made of P295GH materials. The corrosion produced is uneven. The analysis of the high degree of corrosion was done according to the national and international standards. Finally, the paper supports the replacement of the existing aeration system with an anticorrosive material.

  9. Functional Coatings or Films for Hard-Tissue Applications

    Science.gov (United States)

    Wang, Guocheng; Zreiqat, Hala

    2010-01-01

    Metallic biomaterials like stainless steel, Co-based alloy, Ti and its alloys are widely used as artificial hip joints, bone plates and dental implants due to their excellent mechanical properties and endurance. However, there are some surface-originated problems associated with the metallic implants: corrosion and wear in biological environments resulting in ions release and formation of wear debris; poor implant fixation resulting from lack of osteoconductivity and osteoinductivity; implant-associated infections due to the bacterial adhesion and colonization at the implantation site. For overcoming these surface-originated problems, a variety of surface modification techniques have been used on metallic implants, including chemical treatments, physical methods and biological methods. This review surveys coatings that serve to provide properties of anti-corrosion and anti-wear, biocompatibility and bioactivity, and antibacterial activity. PMID:28883319

  10. One-step hydrothermal process to fabricate superhydrophobic surface on magnesium alloy with enhanced corrosion resistance and self-cleaning performance

    Science.gov (United States)

    Feng, Libang; Zhu, Yali; Wang, Jing; Shi, Xueting

    2017-11-01

    Superhydrophobic surfaces can exhibit anti-corrosion, anti-fogging, and self-cleaning performance due to their high water repellence. It is significant for industrial fabricating of superhydrophobic surface with a simple and environment-friendly method. Herein, a facile, environment-friendly, and cost-effective one-step hydrothermal route is proposed to fabricate the superhydrophobic surface on magnesium alloy. The as-prepared superhydrophobic magnesium alloy surface presents the rough and hierarchical micro/nano- structure grafted with long hydrophobic alkyl chains via covalent bonds. Both electrochemical corrosion test and long term immersion in 3.5 wt.% of NaCl solution demonstrate that the superhydrophobic surface greatly improves the corrosion resistance of magnesium alloy. Meanwhile, the superhydrophobic magnesium alloy exhibits excellent self-cleaning performance. It is supposed that this facile method and remarkable properties of resultant superhydrophobic magnesium alloys have a promising future in expanding the application of magnesium alloys.

  11. A simple way to achieve bioinspired hybrid wettability surface with micro/nanopatterns for efficient fog collection.

    Science.gov (United States)

    Yin, Kai; Du, Haifeng; Dong, Xinran; Wang, Cong; Duan, Ji-An; He, Jun

    2017-10-05

    Fog collection is receiving increasing attention for providing water in semi-arid deserts and inland areas. Inspired by the fog harvesting ability of the hydrophobic-hydrophilic surface of Namib desert beetles, we present a simple, low-cost method to prepare a hybrid superhydrophobic-hydrophilic surface. The surface contains micro/nanopatterns, and is prepared by incorporating femtosecond-laser fabricated polytetrafluoroethylene nanoparticles deposited on superhydrophobic copper mesh with a pristine hydrophilic copper sheet. The as-prepared surface exhibits enhanced fog collection efficiency compared with uniform (super)hydrophobic or (super)hydrophilic surfaces. This enhancement can be tuned by controlling the mesh number, inclination angle, and fabrication structure. Moreover, the surface shows excellent anti-corrosion ability after immersing in 1 M HCl, 1 M NaOH, and 10 wt% NaCl solutions for 2 hours. This work may provide insight into fabricating hybrid superhydrophobic-hydrophilic surfaces for efficient atmospheric water collection.

  12. Bio-Inspired Extreme Wetting Surfaces for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Sera Shin

    2016-02-01

    Full Text Available Biological creatures with unique surface wettability have long served as a source of inspiration for scientists and engineers. More specifically, materials exhibiting extreme wetting properties, such as superhydrophilic and superhydrophobic surfaces, have attracted considerable attention because of their potential use in various applications, such as self-cleaning fabrics, anti-fog windows, anti-corrosive coatings, drag-reduction systems, and efficient water transportation. In particular, the engineering of surface wettability by manipulating chemical properties and structure opens emerging biomedical applications ranging from high-throughput cell culture platforms to biomedical devices. This review describes design and fabrication methods for artificial extreme wetting surfaces. Next, we introduce some of the newer and emerging biomedical applications using extreme wetting surfaces. Current challenges and future prospects of the surfaces for potential biomedical applications are also addressed.

  13. Controlling the release of active compounds from the inorganic carrier halloysite

    International Nuclear Information System (INIS)

    Tescione, F.; Buonocore, G. G.; Stanzione, M.; Oliviero, M.; Lavorgna, M.

    2014-01-01

    Halloysite (HNTs), a natural material characterized by a nanotube structure, has been used as an inorganic carrier of active compounds in several applications from medicine to anticorrosion coatings. In this present work, vanillin (VAN) used as a antimicrobial model, has been encapsulated within HNTs for exploiting its applicability in the active food packaging sector. The molecule release rate has been controlled by crosslinking at the tube ends the loaded vanillin with copper ions, thus producing a stopper network. The vanillin-loaded HNTs were characterized using transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy and thermo gravimetric analysis. The antimicrobial release kinetics from the loaded nanoparticles (VAN/HNTs) in water was investigated using UV-vis spectroscopy. The results show that the vanillin crosslinked with cupper ions is a feasible method to tailor the release rate of antimicrobial model from HTNs nanoparticles

  14. Controlling the release of active compounds from the inorganic carrier halloysite

    Energy Technology Data Exchange (ETDEWEB)

    Tescione, F.; Buonocore, G. G.; Stanzione, M.; Oliviero, M.; Lavorgna, M. [National Research Council - Institute of Composites and Biomedical Materials, P.le E. Fermi, 1 80055 Portici (Naples) (Italy)

    2014-05-15

    Halloysite (HNTs), a natural material characterized by a nanotube structure, has been used as an inorganic carrier of active compounds in several applications from medicine to anticorrosion coatings. In this present work, vanillin (VAN) used as a antimicrobial model, has been encapsulated within HNTs for exploiting its applicability in the active food packaging sector. The molecule release rate has been controlled by crosslinking at the tube ends the loaded vanillin with copper ions, thus producing a stopper network. The vanillin-loaded HNTs were characterized using transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy and thermo gravimetric analysis. The antimicrobial release kinetics from the loaded nanoparticles (VAN/HNTs) in water was investigated using UV-vis spectroscopy. The results show that the vanillin crosslinked with cupper ions is a feasible method to tailor the release rate of antimicrobial model from HTNs nanoparticles.

  15. Electrochemical corrosion characteristics and biocompatibility of nanostructured titanium for implants

    Science.gov (United States)

    Lu, Jinwen; Zhang, Yong; Huo, Wangtu; Zhang, Wei; Zhao, Yongqing; Zhang, Yusheng

    2018-03-01

    In the present study, a nano-grained (NG) surface layer on a commercial pure (Grade-2) titanium sheet was achieved by means of sliding friction treatment. The surface characteristics, in vitro corrosion behavior and biocompatibility of NG Ti were investigated, compared with those of the conventional coarse-grained (CG) substrate. The protective passive film on NG Ti surface is thicker than that on CG Ti, leading to its enhanced biological corrosion resistance in simulated body fluid (SBF) solution. In addition, NG Ti shows a much higher hydrophilicity and nano-roughness, which is related to its significantly improved cell attachment, spreading, proliferation and maturation relative to CG Ti. The enhanced biological anti-corrosion properties and biocompatibility render NG Ti a promising biomaterial for implants.

  16. Microstructure characteristic and excellent corrosion protection properties of sealed Zn-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Zhang Shiyan; Liu Fang; Wang Shaoyin; Zhang Haixiao [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2010-04-09

    In this paper, a protective sealed Zn-TiO{sub 2} composite coating (SCC) was prepared on sintered NdFeB magnet by electrodeposition and sol-gel combined technique. For a comparison, unsealed Zn-TiO{sub 2} composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The microstructure of composite coatings and structure of sealing layer were studied by X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum, respectively. The anticorrosive properties of composite coatings in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC could suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent corrosion protection properties for sintered NdFeB magnet.

  17. Development of paint area estimation software for ship compartments and structures

    Directory of Open Access Journals (Sweden)

    Doo-Yeoun Cho

    2016-03-01

    Full Text Available The painting process of large ships is an intense manual operation that typically comprises 9–12% of the total shipbuilding cost. Accordingly, shipbuilders need to estimate the required amount of anti-corrosive coatings and painting resources for inventory and cost control. This study aims to develop a software system which enables the shipbuilders to estimate paint area using existing 3D CAD ship structural models. The geometric information of the ships structure are extracted from the existing shipbuilding CAD/CAM system and used to create painting zones. After specifying the painting zones, users can generate the paint faces by clipping structural parts inside each zone. Finally, the paint resources may be obtained from the product of the paint areas and required paint thickness. Implementing the developed software system to real shipbuilders' operations has contributed to improved productivity, faster resource estimation, better accuracy, and fewer coating defects over their conventional manual calculation methods for painting resource estimation.

  18. Aluminium Electrodeposition from Ionic Liquid: Effect of Deposition Temperature and Sonication †

    Directory of Open Access Journals (Sweden)

    Enrico Berretti

    2016-08-01

    Full Text Available Since their discovery, ionic liquids (ILs have attracted a wide interest for their potential use as a medium for many chemical processes, in particular electrochemistry. As electrochemical media they allow the electrodeposition of elements that are impossible to reduce in aqueous media. We have investigated the electrodeposition of aluminium from 1-butyl-3-methyl-imidazolium chloride ((BmimCl/AlCl3 (40/60 mol % as concerns the effect of deposition parameters on the quality of the deposits. Thick (20 μm aluminium coatings were electrodeposited on brass substrates at different temperatures and mixing conditions (mechanical stirring and sonication. These coatings were investigated by means of scanning electron microscope, roughness measurements, and X-ray diffraction to assess the morphology and the phase composition. Finally, electrochemical corrosion tests were carried out with the intent to correlate the deposition parameters to the anti-corrosion properties.

  19. HISTORY OF FORMATION AND PROSPECTS FOR DEVELOPMENT OF BELARUSIAN SCIENTIFIC CHEMICAL ANT THERMAL TREATMENT SCHOOL

    Directory of Open Access Journals (Sweden)

    N. I. Ivanitsky

    2007-01-01

    Full Text Available History of the «Material Science in Mechanical Engineering»” accounts for more than 40 years and by right it can be called a history of the Belarusian School of Metal Science Specialists. One of the founders of the Scientific School of Belarusian Metal Science Specialists has been Professor Leonid Grigorievich Voroshnine, double N.A. Minkevich prize-winner, Doctor of Technical Sciences, Head of the Department. Under his leadership and as a result of his personal participation more than 100 new diffusion coatings of multi- and special purposes such as heat-resistant, wear-resistant, anti-corrosive, cavitation- resistant have been developed. The papers written by the Department scientists are well known and they are generally recognized as classical books on chemical and thermal treatment. Nowadays the Scientific School created by Professor Voroshnine L.G is successfully working.

  20. Non-wetting droplets on hot superhydrophilic surfaces

    Science.gov (United States)

    Adera, Solomon; Raj, Rishi; Enright, Ryan; Wang, Evelyn N.

    2013-09-01

    Controlling wettability by varying surface chemistry and roughness or by applying external stimuli is of interest for a wide range of applications including microfluidics, drag reduction, self-cleaning, water harvesting, anti-corrosion, anti-fogging, anti-icing and thermal management. It has been well known that droplets on textured hydrophilic, that is superhydrophilic, surfaces form thin films with near-zero contact angles. Here we report an unexpected behaviour where non-wetting droplets are formed by slightly heating superhydrophilic microstructured surfaces beyond the saturation temperature (>5 °C). Although such behaviour is generally not expected on superhydrophilic surfaces, an evaporation-induced pressure in the structured region prevents wetting. In particular, the increased thermal conductivity and decreased vapour permeability of the structured region allows this behaviour to be observed at such low temperatures. This phenomenon is distinct from the widely researched Leidenfrost and offers an expanded parametric space for fabricating surfaces with desired temperature-dependent wettability.

  1. Potentiality Studies of Stainless Steel 304 Material for Production of Medical Equipment using Micro Electrical Discharge Machining (micro-EDM) Analysis and Modeling

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    presents a systematic, scientific analysis, modeling study and optimization of quality characteristics of SS304 material by using micro-electrical discharge drilling process. The analysis of variance, main effects analysis, interactions analysis and study of contour plots were performed for three response......Stainless steel 304 (SS304) is a material widely used for production of medical equipment mainly because of its anti-corrosive properties. It has excellent mechanical properties, strength and reliability because of which it is one of the best materials for fabrication of medical devices. This paper...... and process parameters were developed. Grey relational analysis was used to optimize the micro-EDM quality characteristics, and the highest grey relational grade (GRG) of 0.8021 was obtained at a voltage of 100 V and a capacitance of 0.4 μF....

  2. Super-hydrophilicity to super-hydrophobicity transition of a surface with Ni micro-nano cones array

    Science.gov (United States)

    Geng, Wenyan; Hu, Anmin; Li, Ming

    2012-12-01

    A surface with Ni micro-nano cones array (MCA) was fabricated with electro-deposition method and exhibited super-hydrophilic nature when freshly prepared. Spontaneous transition from super-hydrophilicity to super-hydrophobicity was observed when the surface was exposed in air at room temperature. The special surface structure of MCA played an important role in amplifying the surface wettability. Since the surface structure remained the same as the freshly prepared Ni MCA films during the storage, the transition was proved to be attributed to the change of surface chemical composition. Such wettability transition property of Ni MCA films might shed light on the high-tech areas of self-cleaners, anti-corrosion materials, anti-contamination materials, etc.

  3. The research on delayed fracture behavior of high-strength bolts in steel structure

    Science.gov (United States)

    Li, Guo dong; Li, Nan

    2017-07-01

    High-strength bolts have been widely used in power plants. However, the high-strength bolts which being employed in pumping station, steel structure and pipeline anti-whip structure have been found delayed fracture for many times in a power plant, this will affect the reliability of steel fracture and bring blow risk caused by falling objects. The high-strength bolt with delayed fracture was carried out fracture analysis, metallurgical analysis, chemical analysis, mechanical analysis, as well as bolts installation analysis, it can be comprehensively confirmed that the direct cause of high-strength bolts delayed fracture is the stress corrosion, and the root cause of high-strength bolts delayed fracture should be the improper installation at the initial and the imperfect routine anti-corrosion maintenance.

  4. Study on the inhibition of mild steel corrosion by 1,3-bis-(morpholin-4-yl-phenyl-methyl-thiourea in hydrochloric acid medium

    Directory of Open Access Journals (Sweden)

    Devaraj Karthik

    2014-12-01

    Full Text Available 1,3-Bis-(morpholin-4-yl-phenyl-methyl-thiourea (MBT was synthesized and their influence on the inhibition of corrosion on mild steel in various hydrochloric acid concentrations has been investigated by weight loss, potentiodynamic polarization, electrochemical impedance (EI, Tafel polarization, scanning electron microscope (SEM and FT-IR methods. The result of weight loss study shows that the corrosion inhibition efficiency (IE is directly proportional to the concentration of the inhibitor and inversely proportional to the temperature. Electrochemical study proved that the inhibitor acts as a mixed type inhibitor. SEM shows the formation of a protective film of the inhibitor on the mild steel. The IR data also provide evidence for the anticorrosion effect of the inhibitor.

  5. Microstructures and electrochemical behaviors of the friction stir welding dissimilar weld.

    Science.gov (United States)

    Shen, Changbin; Zhang, Jiayan; Ge, Jiping

    2011-06-01

    By using optical microscope, the microstructures of 5083/6082 friction stir welding (FSW) weld and parent materials were analyzed. Meanwhile, at ambient temperature and in 0.2 mol/L NaHS03 and 0.6 mol/L NaCl solutionby gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation, the electrochemical behavior of 5083/6082 friction stir welding weld and parent materials were comparatively investigated by gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation. The results indicated that at given processing parameters, the anti-corrosion property of the dissimilar weld was superior to those of the 5083 and 6082 parent materials. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  6. Fabricated super-hydrophobic film with potentiostatic electrolysis method on copper for corrosion protection

    International Nuclear Information System (INIS)

    Wang Peng; Qiu Ri; Zhang Dun; Lin Zhifeng; Hou Baorong

    2010-01-01

    A novel one-step potentiostatic electrolysis method was proposed to fabricate super-hydrophobic film on copper surface. The resulted film was characterized by contact angle tests, Fourier transform infrared spectra (FT-IR), X-ray photoelectron spectroscopy (XPS), Field emission scanning electron microscopy (FE-SEM) and electrochemical measurements. It could be inferred that the super-hydrophobic property resulted from the flower-like structure of copper tetradecanoate film. In the presence of super-hydrophobic film, the anodic and cathodic polarization current densities are reduced for more than five and four orders of magnitude, respectively. The air trapped in the film is the essential contributor of the anticorrosion property of film for its insulation, the copper tetradecanoate film itself acts as a 'frame' to trap air as well as a coating with inhibition effect. The super-hydrophobic film presents excellent inhibition effect to the copper corrosion and stability in water containing Cl - .

  7. Noise resistance applied to the study paints; Aplicacion de la tecnica de ruido electroquimico al estudio de pinturas comerciales de efecto barrera

    Energy Technology Data Exchange (ETDEWEB)

    Lanchas Garcia-Zarco, S.; Alfosin Perez, V.; Suarez Garcia, A.; Urrejola Madrinan, S.; Sanchez Bermudez, A.

    2015-03-30

    Electrochemical noise is one of the methods of analysis used to interpret the phenomenon of corrosion. It has a number of advantages over other methodology types including its simplicity, its low cost and the fact that it does not disturb the system. This methodology appears to be effective together with other techniques in metal-electrolyte systems. In this case the technique is applied on its own on commercial anti-corrosion paints for which no information is available from other techniques. The main result of this study reveals the effectiveness of the noise resistance parameter, which had already been tested in the lab, when it is used to explain how the paint system behaves in industry. (Author)

  8. Examining the Abrasion Behaviour of PA 66 Gears in Different Cycles

    Directory of Open Access Journals (Sweden)

    Rifat Yakut

    2014-01-01

    Full Text Available Gears made of plastic-based materials are anticorrosive, resistant to magnetic environments, and light and have pulse decay, low noise, and self-lubrication properties, and therefore their usage areas are widening every single day. In this experiment, the working conditions of 30% fibreglass PA 66 (PA 66 GFR 30 plastic material with PA 66 (PA 66 GFR 30 plastic material and AISI 8620 couple gear are observed. Usage of PA 66 GFR 30 material as gear material at 56.75 Nm constant load and 750 rpm, 1000 rpm, and 1500 rpm was analysed. The load capacity damage formation of the material was also analysed. The tooth surface temperature, corrosion depth of the tooth profile, tooth damage, and the tooth surface were examined with an scanning electron microscopy (SEM and the corrosive behaviour of gears was analysed.

  9. A Study on Salt Attack Protection of Structural and Finishing Materials in Power Plant Structures

    Energy Technology Data Exchange (ETDEWEB)

    Kim, W.B.; Kweon, K.J.; Suh, Y.P.; Nah, H.S.; Lee, K.J.; Park, D.S.; Jo, Y.K. [Korea Electric Power Research Institute, Taejeon (Korea, Republic of)

    1997-12-31

    This is a final report written by both KEPRI and KICT as a co-operative research titled {sup A} study on Salt Protection of Structural and Finishings in Power Plant Structures{sup .} This study presented the methods to prevent the chloride-induced corrosion of power plant structures through collection and analysis of research datum relating to design, construction and maintenance for the prevention of structural and finishing materials, thru material performance tests for anti-corrosion under many kinds of chloride-induced corrosion environments. As a result, this study proposed the guidelines for design, construction and maintenance of power plant structures due to chloride-induced corrosion. (author). 257 refs., 111 figs., 86 tabs.

  10. U-based metallic glasses with superior glass forming ability

    Science.gov (United States)

    Xu, Hongyang; Ke, Haibo; Huang, Huogen; Zhang, Pengguo; Pu, Zhen; Zhang, Pei; Liu, Tianwei

    2018-02-01

    By using Al as the third and B as the fourth but minor alloying elements for the U66.7Co33.3 basic metallic glass, a series of U-Co-Al(-B) alloys were designed. The quaternary U-Co-Al-B alloys exhibit significantly improved glass-forming ability (GFA) than previously reported U-based metallic glasses. Low fragility (∼24) is found for these new U-based metallic glasses. The improvement in GFA would result from denser atomic packing in the undercooled liquids due to the presence of small B atoms. Some U-Co-Al(-B) glasses showed corrosion resistance comparable to that of U64Co34Al2 glass, known for premium anti-corrosive performance among the unveiled U-based glasses.

  11. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  12. Boric Acid as an Accelerator of Cerium Surface Treatment on Aluminum

    Directory of Open Access Journals (Sweden)

    K. Cruz-Hernández

    2014-01-01

    Full Text Available Aluminum pieces are often used in various industrial processes like automotive and aerospace manufacturing, as well as in ornamental applications, so it is necessary to develop processes to protect these materials, processes that can be industrialized to protect the aluminum as well or better than chromate treatments. The purpose of this research is to evaluate boric acid as an accelerator by optimizing its concentration in cerium conversion coatings (CeCC with 10-minute immersion time with a concentration of 0.1 g L−1 over aluminum to protect it. The evaluation will be carried out by measuring anticorrosion properties with electrochemical techniques (polarization resistance, Rp, polarization curves, PC, and electrochemical impedance spectroscopy, EIS in NaCl 3.5% wt. aqueous solution and surface characterization with scanning electron microscopy (SEM.

  13. In Situ Electrochemical Synthesis of Oriented and Defect-Free AEL Molecular-Sieve Films Using Ionic Liquids.

    Science.gov (United States)

    Yu, Tongwen; Chu, Wenling; Cai, Rui; Liu, Yanchun; Yang, Weishen

    2015-10-26

    Simply preparing oriented and defect-free molecular-sieve films have been a long-standing challenge both in academia and industry. Most of the early works focus on the careful and multiple controls of the seeds layer or synthesis conditions. Herein, we report a one-step in situ electrochemical ionothermal method that combines a controllable electric field with ionic liquids. We demonstrate that an in-plane oriented and defect-free AEL (one molecular-sieve framework type) molecular-sieve film was obtained using an Al electrode as the Al source. The excellent corrosion-resistant performance of the film makes this technology promising in multiple applications, such as anti-corrosion coatings. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Reducing the cost of MWT module technology based on conductive back-sheet foils

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, I.J.; Goris, M.J.A.A.; Eerenstein, W. [ECN Solar Energy, P.O. Box 1, 1755 ZG Petten (Netherlands)

    2013-10-15

    MWT cell and module technology has shown to result in modules with a higher power output than H-pattern modules and to be suitable for use with thin and fragile cells. In this work, the use of low-cost module materials and their effect on module performance and reliability has been assessed. These materials include a conductive back-sheet patterned by milling with no silver plating at the contacts on the foil and no isolation coating on the copper and a low-silver content conductive adhesive. The sensitivity of module performance for the anti-corrosion coating on the copper of the conductive back-sheet is measured, as is the reliability in climate chamber testing of mini-modules made with these materials. The results show that these low cost materials can be used to manufacture module with good performance and reliability. Options are given for further cost reduction.

  15. Use of Silica Tubes as Nanocontainers for Corrosion Inhibitor Storage

    Directory of Open Access Journals (Sweden)

    Cesia Ávila-Gonzalez

    2011-01-01

    Full Text Available A new alkyd paint anticorrosion smart coating was developed by using silica nanoparticles as corrosion inhibitor nanocontainers. Silica particles were mixed with the paint at different concentrations to study their performance and ensure their free transportation to the damaged metal. The filling up of silica particles was done preparing three solutions: distilled water, acetone, and a mixture of both, with Fe(NO33 and silica particles immersed in each of the solutions to adsorb the inhibitor. Acetone solution was the best alternative determined by weight gain analysis made with the inhibitor adsorbed in silica nanocontainers. Steel samples were painted with inhibitor silica nanocontainer coatings and immersed in an aqueous solution of 3% sodium chloride. Polarization curves and electrochemical noise techniques were used to evaluate the corrosion inhibitor system behavior. Good performance was obtained in comparison with samples without inhibitor nanocontainer coating.

  16. Synthesis and Characterization of Nano-Sized zn Powder by Electrical Explosion of Wire in Liquid

    Science.gov (United States)

    Goo, W. H.; Bac, L. H.; Park, E. J.; Kim, J. S.; Kim, J. C.; Jung, H. S.; Lee, H. D.

    Zn powder has been used for many years as anticorrosive pigments in various paints. In this work, the nano-sized Zn powder was synthesized by wire explosion method in deionised water and ethanol. The morphology of the prepared powders was observed by field emission-scanning electron microscopy (FE-SEM) and the oxidation of the powders was determined using energy-dispersive X-ray spectroscopy (EDS). The size of particles was estimated from transmission electron microscopy (TEM) and FE-SEM. Dispersion properties of the as-prepared Zn nanoparticles in ethanol were evaluated by Turbiscan lab device. It is found that Zn nanoparticle prepared in ethanol had spherical shape with average particles size ~150 nm while the one prepared in water had a mixture of hexagonal and spherical shape. Ethanol can reduce the oxidation of Zn nanoparticles in comparison with water. Stability of Zn nanoparticles dispersed in ethanol exhibited the agglomeration in the dispersion.

  17. Calculation and affection of pH value of different desulfurization and dehydration rates in the filling station based on Aspen Plus

    Science.gov (United States)

    Lv, J. X.; Wang, B. F.; Nie, L. H.; Xu, R. R.; Zhou, J. Y.; Hao, Y. J.

    2018-01-01

    The simulation process of the whole CNG filling station are established using Aspen Plus V7.2. The separator (Sep) was used to simulate the desulfurization and dehydration equipment in the gas station, and the flash module separator Flash 2 was used to simulate the gas storage well with proper temperature and environmental pressure. Furthermore, the sensitivity module was used to analyse the behaviour of the dehydration and desulfurization rate, and the residual pH value of the gas storage wells was between 2.2 and 3.3. The results indicated that the effect of water content on pH value is higher than that of hydrogen sulphide in the environment of gas storage wells, and the calculation process of the pH value is feasible. Additionally, the simulation process provides basic data for the subsequent anticorrosive mechanism and work of gas storage well and has great potential for practical applications.

  18. Analysis of electrochemical noise data in both time and frequency domains to evaluate the effect of ZnO nanopowder addition on the corrosion protection performance of epoxy coatings

    Directory of Open Access Journals (Sweden)

    H. Ashassi-Sorkhabi

    2016-11-01

    Full Text Available Epoxy–ZnO nanocomposite coatings have been developed for corrosion protection of steel. Structural characterization of the prepared nanocomposites was performed using scanning electron microscopy (SEM. The anti-corrosive properties of the coatings were evaluated by electrochemical noise (EN. On the basis of the EN results in both time and frequency domains, the nanocomposite material with low ZnO concentration (0.1% wt.% was found to be much superior in corrosion protection when tested in aqueous NaCl electrolyte. Finally, EIS measurements were carried out and the data fitted with suitable equivalent circuit. Resistance parameters obtained by both techniques were found to be in relatively good agreement.

  19. Synthesis and characterization of fly ash-zinc oxide nanocomposite

    Directory of Open Access Journals (Sweden)

    Kunal Yeole

    2014-04-01

    Full Text Available Fly ash, generated in thermal power plants, is recognized as an environmental pollutant. Thus, measures are required to be undertaken to dispose it in an environmentally friendly method. In this paper an attempt is made to coat zinc oxide nano-particles on the surface of fly ash by a simple and environmentally friendly facile chemical method, at room temperature. Zinc oxide may serve as effective corrosion inhibitor by providing sacrificial protection. Concentration of fly ash was varied as 5, 10 and 15 (w/w % of zinc oxide. It was found that crystallinity increased, whereas particle size, specific gravity and oil absorption value decreased with increased concentration of fly ash in zinc oxide, which is attributed to the uniform distribution of zinc oxide on the surface of fly ash. These nanocomposites can potentially be used in commercial applications as additive for anticorrosion coatings.

  20. Shale-oil-derived additives for fuel oils

    International Nuclear Information System (INIS)

    Raidma, E.; Leetsman, L.; Muoni, R.; Soone, Y.; Zhiryakov, Y.

    2002-01-01

    Studies have shown that the oxidation, wearing, and anticorrosive properties of shale oil as an additive to liquid fuels and oils enable to improve the conditions of their use. Studies conducted by Institute of Oil Shale have shown that it is possible, on the basis of shale oil produced by Viru Keemia Grupp AS (Viru Chemistry Group Ltd.) and, particularly, on the basis of its fractions 230-320 and 320-360 deg C to produce efficient and stable additives for liquid fuels to improve their combustion and storage properties. In the production of additives from shale oil the prerequisite taken into account is its complexity of composition and high concentration of neutral and phenolic oxygen compounds. Additives produced from shale oil have multifunctional properties which enable to improve operational data of liquid fuels and to increase the power of diesel engines and boilers. (author)

  1. Cadmium ban spurs interest in zinc-nickel coating for corrosive aerospace environments

    Energy Technology Data Exchange (ETDEWEB)

    Bates, J. (Pure Coatings Inc., West Palm Beach, FL (United States))

    1994-02-01

    OSHA recently reduced the permissible exposure level for cadmium. The new standard virtually outlaws cadmium production and use, except in the most cost-insensitive applications. Aerospace manufacturers, which use cadmium extensively in coatings applications because of the material's corrosion resistance, are searching for substitutes. The most promising alternative found to date is a zinc-nickel alloy. Tests show that the alloy outperforms cadmium without generating associated toxicity issues. As a result, several major manufacturing and standards organizations have adopted the zinc-nickel compound as a standard cadmium replacement. The basis for revising the cadmium PEL -- which applies to occupational exposure in industrial, agricultural and maritime occupations -- is an official OSHA determination that employees exposed to cadmium under the existing PEL face significant health risks from lung cancer and kidney damage. In one of its principal uses, cadmium is electroplated to steel, where it acts as an anticorrosive agent.

  2. Effects of thermal pollution on marine life

    International Nuclear Information System (INIS)

    Peres, J.M.

    1976-01-01

    After a short review of the conditions and importance of the releases of heated water from fossil- or nuclear- fueled power plants, the two-fold consequences of thermal pollution are stated: consequences from the transit damaging, by thermal stress and/or mechanical effects, planctonic organisms attracted in the stream, and consequences from heating of the receiving environment. Other related effect on marine populations should not be neglected: effects of antifouling (chlorine mostly) and anticorrosion products; synergic action of raised temperature and chemical pollutants. In the present state of knowledge, the hazards of thermal pollution in the marine environment should not be overestimated so far as effluent dilution and diffusion are sufficient, which implies that the site be selected in an area where coastal circulation is strong enough and the disposal procedures be improved [fr

  3. Bioinspired Composite Coating with Extreme Underwater Superoleophobicity and Good Stability for Wax Prevention in the Petroleum Industry.

    Science.gov (United States)

    Liang, Weitao; Zhu, Liqun; Li, Weiping; Yang, Xin; Xu, Chang; Liu, Huicong

    2015-10-13

    Wax deposition is a detrimental problem that happens during crude oil production and transportation, which greatly reduces transport efficiency and causes huge economic losses. To avoid wax deposition, a bioinspired composite coating with excellent wax prevention and anticorrosion properties is developed in this study. The prepared coating is composed of three films, including an electrodeposited Zn film for improving corrosion resistance, a phosphating film for constructing fish-scale morphology, and a silicon dioxide film modified by a simple spin-coating method for endowing the surface with superhydrophilicity. Good wax prevention performance has been investigated in a wax deposition test. The surface morphology, composition, wetting behaviors, and stability are systematically studied, and a wax prevention mechanism is proposed, which can be calculated from water film theory. This composite coating strategy which shows excellent properties in both wax prevention and stability is expected to be widely applied in the petroleum industry.

  4. Calcium phosphate coating on titanium induced by phosphating

    Energy Technology Data Exchange (ETDEWEB)

    Feng, B. [Sichuan Univ., Chengdu (China). Engineering Research Center in Biomaterials; Sichuan Inst. of Tech., Chengdu (China). Dept. of Material Science and Engineering; Chen, J.Y.; Zhang, X.D. [Sichuan Univ., Chengdu (China). Engineering Research Center in Biomaterials

    2001-07-01

    The phosphatization has been used in anti-corrosion treatment for metals for many years. In this work, the calcium phosphate ceramic coatings (Ca-P coatings) based on titanium were prepared by phosphating titanium and then soaking in a supersaturated calcium phosphate solution. The effect of phosphatization of titanium on the formation of Ca-P coating was investigated. The analysis with a scanning electron microscopy showed microporous surfaces of titanium after phosphatization. The spectra of X-ray photoelectron spectroscopy indicated that the surfaces contained PO{sub 4}{sup 3-}, HPO{sub 4}{sup 2-} and H{sub 2}PO{sup -}. The induced couple plasma atomic emission spectroscopy suggested that precipitation of P be prior to Ca during immersion in the supersaturated calcium phosphate solution. (orig.)

  5. Corrosion control of galvanized steel using a phosphate/calcium ion inhibitor mixture

    International Nuclear Information System (INIS)

    Zin, I.M.; Lyon, S.B.; Pokhmurskii, V.I.

    2003-01-01

    The corrosion inhibition of galvanized steel was studied in artificial acid rain solution using extracts of pigments normally used in organic coatings for corrosion control. It was established that a combination of zinc phosphate/molybdate and calcium ion exchange silica has a significant synergetic anticorrosion effect in the acid rain solution compared to the pigments used alone. Further, the charge transfer resistance of galvanized steel in acid rain solution saturated by the above pigment blend approaches that of strontium chromate in artificial acid rain solution. Use of the pigment blend was found to lead to development of a protective film, which is thought to be a complex mixture of calcium phosphates and zinc phosphate

  6. Evaluation of non toxic alkyd primers by electrochemical impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez, L.S.; Garcia, G. [UASLP, San Luis Potosi (Mexico). Inst. of Metallurgy]|[UNLP, La Plata (Argentina); Lopez, C. [Univ. Autonoma de Campeche (Mexico)

    1998-12-31

    The purpose of this work was to compare the protective capacity of several alkyd primers pigmented with 12.1 volume percent either of calcium phosphate or micronized zinc phosphate as anticorrosive pigments. A paint containing zinc chromate was used as reference. The performance of these paints on steel was assessed through Electrochemical Impedance Spectroscopy (EIS) using a 3% NaCl solution. After 576 hr immersion, the paint with calcium phosphate and specially that with micronized zinc phosphate, showed a better behavior than paint with zinc chromate. Paint rating, using impedance parameters (ionic resistance and capacitance of the paint film, and breakpoint frequency), was in agreement with the visible paint deterioration and corrosion, In addition, there was a good correlation between these parameter and the open circuit corrosion potential of the metallic substrate.

  7. Complete long-term corrosion protection with chemical vapor deposited graphene

    DEFF Research Database (Denmark)

    Yu, Feng; Camilli, Luca; Wang, Ting

    2018-01-01

    -graphene hybrid coating, comprising two single layers of CVD graphene sandwiched by three layers of polyvinyl butyral, which provides complete corrosion protection of commercial aluminum alloys even after 120 days of exposure to simulated seawater. The essential role played by graphene in the hybrid coating......Despite numerous reports regarding the potential of graphene for corrosion protection, examples of chemical vapor deposited (CVD) graphene-based anticorrosive coatings able to provide long-term protection (i.e. several months) of metals have so far been absent. Here, we present a polymer...... coatings, which can be extended to other two-dimensional materials and polymers, for long-term protection of various relevant metals and alloys....

  8. Glass enamel and glass-ceramic coatings for chemical apparatus

    International Nuclear Information System (INIS)

    Es'kov, A.S.; Oleinik, M.I.; Shabrova, E.A.

    1984-01-01

    Among the known anticorrosion coatings used in chemical engineering, glass enamel base coatings are distinguished by such advantages as a high degree of continuity and chemical resistance. The paper describes basic principles for the creation of acid and alkali resistant glass enamel and ceramic coatings for chemical apparatus. As the result of investgations, glass enamel coatings with increased electrical conductivity and also experimental production compositions of chemical, temperature and radiation resistant coatings for protection of chemical equipment of 12Kh18N10T stainless steel have been developed. The coatings have successfully passed testing under service conditions. A new type of coating is short-term glass enamel, which may be recommended for use in chemical machinery manufacturing and other branches of industry in oxidation-free heating and forming of stainless steels

  9. Corrosion protection application of slippery liquid-infused porous surface based on aluminum foil

    Science.gov (United States)

    Tuo, Yanjing; Zhang, Haifeng; Chen, Weiping; Liu, Xiaowei

    2017-11-01

    Corrosion is a major problem for metal in marine systems. In this research, we fabricated a slippery liquid-infused porous surface (SLIPS) on the aluminum foil to protect the underneath metal. The as-fabricated samples were characterized with EDS, XRD, SEM, and contact angle meter. And the anti-corrosion property was evaluated by electrochemical measurements. The corrosion current density of SLIPS is ca.2 orders of magnitude lower than that of the untreated aluminum and superhydrophobic surface. And the impedance spectra of the SLIPS shows a large impedance semicircle with a diameter of several hundred kΩ.cm2. The SLIPS exhibits an outstanding corrosion protection capability, thus it has a broad application prospect in marine.

  10. Influence of Pitting Corrosion on Fatigue and Corrosion Fatigue of Ship and Offshore Structures, Part II: Load - Pit - Crack Interaction

    Directory of Open Access Journals (Sweden)

    Jakubowski Marek

    2015-09-01

    Full Text Available In the paper has been discussed influence of stresses on general corrosion rate and corrosion pit nucleation rate and growth , whose presence has been questioned by some authors but accepted by most of them. Influence of roughness of pit walls on fatigue life of a plate suffering pit corrosion and presence of the so called „ non-damaging” pits which never lead to initiation of fatigue crack, has been presented. Possibility of prediction of pit-to-crack transition moment by two different ways, i.e. considering a pit a stress concentrator or an equivalent crack, has been analyzed. Also, influence of statistical distribution of depth of corrosion pits as well as anticorrosion protection on fatigue and corrosion fatigue has been described.

  11. Electrochemical deposition and characterization of zinc–nickel alloys deposited by direct and reverse current

    Directory of Open Access Journals (Sweden)

    JELENA B. BAJAT

    2005-12-01

    Full Text Available Zn–Ni alloys electrochemically deposited on steel under various deposition conditions were investigated. The alloys were deposited on a rotating disc electrode and on a steel panel from chloride solutions by direct and reverse current. The influence of reverse plating variables (cathodic and anodic current densities and their time duration on the composition, phase structure and corrosion properties were investigated. The chemical content and phase composition affect the anticorrosive properties of Zn–Ni alloys during exposure to a corrosive agent (3 % NaCl solution. It was shown that the Zn–Ni alloy electrodeposited by reverse current with a full period T = 1 s and r = 0.2 exhibits the best corrosion properties of all the investigated alloys deposited by reverse current.

  12. Electrodeposited nanostructured cobalt film and its dual modulation of both superhydrophobic property and adhesiveness

    Science.gov (United States)

    Xiao, Han; Hu, Anmin; Hang, Tao; Li, Ming

    2015-01-01

    We report a novel shell-like cobalt nanostructure prepared by galvanostatic electrochemical deposition which exhibit prominent superhydrophobic property. By adjusting the electroplating conditions, cobalt nanocrystals with different morphologies like nanocones and fluffy shells can be obtained while the hydrophobic and adhesive behavior of each after surface modification is observed. After a brief discussion on the growth mechanism of those shapes, we explained the lotus effect presented on such structures which would probably provide a strong evidence to the existing models of superhydrophobic surfaces. Based on the above, we propose a novel approach to modulate both adhesiveness and wettability of Co film by tuning of deposition parameters along with a simple heat treatment and dipping. With cobalt's anisotropic magnetic properties, such facile surface coating would be used in a wide range of applications such as commercial fabrication of tunable anti-corrosive magnetic devices.

  13. SYNTHESIS AND CORROSION PROTECTION BEHAVIOR OF EPOXYTiO2-MICACEOUS IRON OXIDE NANO - COMPOSITE COATING ON St-37

    Directory of Open Access Journals (Sweden)

    M. R. Khorram

    2016-03-01

    Full Text Available The micro layers micaceous iron oxide and nano-TiO 2 were incorporated into the epoxy resin by mechanical mixing and sonication process. Optical micrographs showed that the number and diameter size of nanoparticle agglomerates were decreased by sonication. The structure and composition of the nanocomposite was determined using transmission electron microscopy which showed the presence of dispersed nano-TiO 2 in the polymer matrix. The anticorrosive properties of the synthesized nano-composites coating were investigated using salt spray, electrochemical impedance spectroscopy and polarization measurement. The EIS results showed that coating resistance increased by addition of micaceous iron oxide micro layers and nano-TiO 2 particles to the epoxy coatings. It was observed that higher corrosion protection of nanocomposite coatings obtained by the addition of 3 %wt micaceous iron oxide and 4%wt nano-TiO 2 into epoxy resin.

  14. Alternative to chrome in the aluminium surface finishing industry. Low environmental impact surface treatments; Alternativas al cromo en la industria del acabado superficial del aluminio. Tratamientos superficiales de bajo impacto ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Aballe Villero, A.; Bethencourt Nunez, M.; Botana Pedemonte, F. J.; Marco Barcena, M.; Sanchez-Amaya, J. M.

    2001-07-01

    Chromates are one of the most commonly used compounds in anti corrosive protection systems because of its excellent rate efficiency/cost. In the case of aluminium alloys, these compounds are employed as inhibitors as well as in the anticorrosive pretreatments to develop protective films. However, chromates are highly toxic and its use involves a high risk for health and environment. Consequently, in the last years intensive efforts have been achieved in the surface treatment industry to find ecological alternatives to this kind of compounds. In this work, the main alternatives proposed in literature to substitute chromates in the surface treatments of aluminium alloys are reviewed. To begin with, the role of chromates in these systems and their environmental consequences has been briefly reviewed. (Author) 16 refs.

  15. ToF-SIMS study of official seals from Han Dynasty

    Science.gov (United States)

    Yin, Yu-Sheng; Chen, Bo-Jung; Ling, Yong-Chien

    2008-12-01

    Chinese bronze is a copper alloy containing copper, zinc, tin, lead, and other elements. ToF-SIMS has been used in the study of cultural heritage to establish authenticity, dating, origin, and the degradation process. In this study, static and dynamic SIMS was used to gain information regarding the surface composition and the depth distribution of important elements for a bronze lion and an official seal claimed as the Han Dynasty artifact (206 BC-220 AD). The results revealed that anticorrosion properties of surface layers exhibited were due to the higher percentage of nickel, but the major elements in the bulk of the artifact were copper and zinc. Surface enrichment of Au accords with the ancient Liujin method of developing a gold coating on metal object. These unique results demonstrated that ToF-SIMS is a potential tool to reveal processing methods for the ancient official seal.

  16. Investigation of an Intumescent Coating System in Pilot and Laboratory-scale Furnaces

    DEFF Research Database (Denmark)

    Nørgaard, Kristian Petersen

    char, which thermally insulates the substrate. In addition to the coating itself, several process parameters influence the performance of the intumescent coating. Such parameters may for instance be the interaction with an underlying anticorrosive primer, the heating rate employed, or the oxygen......-fired furnace experiments. In Chapter 3, a mathematical model of an intumescent coating exposed to heating in a pilot-scale gas-fired furnace is presented. The model takes into account convective heat transfer to the char surface, conduction inside the char, and the char expansion rate. Model validation...... was done against experimental char expansion rates and temperatures of the steel substrate and at intra-char positions. The model was solved in a discretized and non-discretized version and a good qualitative description of the temperature curves was found. An important learning was that temperatures...

  17. Flame spraying of polymers

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

    1997-01-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs

  18. Enhancement of active corrosion protection via combination of inhibitor-loaded nanocontainers.

    Science.gov (United States)

    Tedim, J; Poznyak, S K; Kuznetsova, A; Raps, D; Hack, T; Zheludkevich, M L; Ferreira, M G S

    2010-05-01

    The present work reports the synthesis of layered double hydroxides (LDHs) nanocontainers loaded with different corrosion inhibitors (vanadate, phosphate, and 2-mercaptobenzothiazolate) and the characterization of the resulting pigments by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The anticorrosion activity of these nanocontainers with respect to aluminum alloy AA2024 was investigated by electrochemical impedance spectroscopy (EIS). The bare metallic substrates were immersed in dispersions of nanocontainers in sodium chloride solution and tested to understand the inhibition mechanisms and efficiency. The nanocontainers were also incorporated into commercial coatings used for aeronautical applications to study the active corrosion protection properties in systems of industrial relevance. The results show that an enhancement of the active protection effect can be reached when nanocontainers loaded with different inhibitors are combined in the same protective coating system.

  19. Facile Passivation of Silicon Nanowires Array as Stable Photoanode in Aqueous Electrolytes.

    Science.gov (United States)

    Zhang, Xiaojie; He, Junhui

    2018-04-01

    We herein report a facile approach to passivate Si(100) nanowires (SiNWs) array by methylation and poly(3,4-ethylenedioxythiophene) (PEDOT) coating as stable photoanode in aqueous electrolytes. The photoanode was stable in both acid and base electrolytes. This facile approach deals with both the dangling bond and the anti-corrosion protection of SiNWs array. A combination of microstructural characterization, photoelectrochemical (PEC) measurements and electrochemical impedance spectroscopy (EIS) analysis were employed to confirm the methyl-terminated SiNWs/PEDOT (CH3-SiNWs/PEDOT) array structure and the role of methylation in enhancing the photocurrent of SiNWs array photoanode. It was found that the methylation increased the donor concentration and significantly decreased the charge transfer impedance (Rct), which means that the methylation facilitates majority transport and collection, and thus may account for the PEC enhancement.

  20. Factores condicionantes de la durabilidad de los sistemas de pinturas anticorrosivas sobre acero en exposiciones atmosféricas

    Directory of Open Access Journals (Sweden)

    Simancas, J.

    1998-05-01

    Full Text Available The experimental results obtained with ten typical painting systems exposed during eight years in ten Spanish atmospheres are summarized. The effects of the type of atmosphere, characteristics of the paint systems (generic type and thickness, and steel surface preparation in the anticorrosive performance are analysed.

    Se resumen los resultados de una investigación en la que diez sistemas típicos de pintura se expusieron durante 8 años en distintas atmósferas-tipo de España, con el fin de evaluar la influencia del tipo de atmósfera, naturaleza y espesor del sistema de pintura y grado de preparación superficial, en el comportamiento anticorrosivo de los recubrimientos de pintura.

  1. The method to calculate concentration of CO2 and H2S in the liquid phase.

    Directory of Open Access Journals (Sweden)

    YUDIN Pavel Evgenievich

    2017-08-01

    Full Text Available The article proposes the method to calculate the necessary concentration of dissolved gases in the liquid phase. It also deals with development of the computer program that could consider all the main parameters of the tests. The numerous mathematical calculations resulted in formulation of the method to calculate concentration of dissolved gases in the liquid phase. The implementation of the developed model in the form of the software product «Autoclave 2.1» is presented. The developed methodology for calculating the concentration of dissolved gases in the liquid phase is designed to perform accelerated tests that concern resistance of internal anticorrosive coatings of pipelines to aggressive media and explosive decompression, to intensify corrosion processes and to identify the main mechanisms and patterns of changes in the physical, mechanical and operational properties of coatings from hydrothermal influences of fishing environments.

  2. Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Li, Ming; Liu, Qian; Jia, Zhaojun; Xu, Xuchen; Shi, Yuying [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Cheng, Yan, E-mail: chengyan@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Zheng, Yufeng [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Materials Science and Engineering, College of Engineering, Peking University, Beijing 100871 (China); Xi, Tingfei [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Wei, Shicheng [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Oral and Maxillofacial Surgery, School of Stomatology, Peking University, Beijing 100081 (China)

    2013-11-01

    Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate.

  3. Passive films and corrosion protection due to phosphonic acid inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Fang, J.L.; Liu, Q. (Nanjing Univ. (China)); Li, Y.; Wang, Z.W. (Nanjing Inst. of Chemical Tech. (China))

    1993-04-01

    For protecting mild steel from corrosion, aminotrimethylidenephosphonic acid (ATMP) was more effective than 1-hydroxyethylidene diphosphonic acid (HEDP), N.N-dimethylidenediphosphonic acid (EEDP), and ethylenediaminetetramethylidenephosphonic acid (EDTMP). A 20-min treatment in 1.0 mol/l of ATMP with a pH 0.23 at 45 C formed an anti-corrosive complex film that was composed of 48.4% O, 28.6% P, 7.0% Fe, 4.3% N, and 11.7% C, based on x-ray photoelectron spectroscopy and Auger electron spectroscopy. From differences in binding energies of Fe, N, and O, in the shift of C-N and P-O vibration, in the reflection FTIR spectra, and in the change of P-OH and Fe-N vibration before and after film formation, it was deduced that N and O in ATMP were coordinated with Fe[sub 2+] in the film.

  4. Resistance evaluation expanded perlite the leaching acid: variation of parameters concentration, time and leaching agent; Avaliacao da resistencia da perlita expandida a lixiviacao acida: variacao dos parametros concentracao, tempo e agente lixiviante

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, J.M.F. de; Damasceno Junior, E.; Oliveira, E.S.; Fernandes, N.S., E-mail: janielequimicaufrn@gmail.com [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil). Instituto de Quimica. Laboratorio de Quimica Analitica e Meio Ambiente

    2016-07-01

    The expanded perlite is an amorphous aluminosilicate which presents in its composition about 75.0% silicon oxide (SiO2), also having other species in the composition as oxides of some metals. Silicas and silicates have been used in the environmental field, in relevant anti-corrosive activity. In this context, materials that exposes too many highly acidic media, require preservation against this type of wear, as this type of damage causes a great financial loss, thereby requiring low-cost, abundant materials, non-toxic and easy to purchase as some silica coating. The study evaluated the perlite expanded resistance against an acid leaching process. With undeniability the use of strong acids and different working conditions were not able to remove the oxides present on the expanded perlite sample, thus demonstrating the high strength of the expanded perlite against acid attacks. (author)

  5. 3DII implantation effect on corrosion properties of the AISI/SAE 1020 steel

    Energy Technology Data Exchange (ETDEWEB)

    Dulce M., H.J.; Rueda V., Alejandro [Universidad Francisco de Paula Santander, A.A. 1055, Cucuta (Colombia); Dougar-Jabon, Valeri [Universidad Industrial de Santander, A.A. 678, Bucaramanga (Colombia)

    2005-08-01

    The three dimensional ion implantation technology (3DII) is one of the methods of improving the tribological characteristics and resistance to hydrogen embrittlement processes in metals. In this report, some results concerning the resistance effect of nitrogen ion implantation to oxidation of the sample, made of AISI/SAE 1020 steel, are given. The nitrogen ions were implanted in the discharge chamber of the JUPITER reactor. Both the treated and untreated samples were tested through potential-static measurements, which permitted to determine the corrosion current, the slopes that characterise the braking level of anode and cathode reactions. The polarization resistance near the corrosion potential is calculated. The results of the study encourage to consider the nitrogen ion implantation in high voltage and low pressure discharges as one of the methods of anticorrosive protection which do not change the geometric configuration of the treated steel pieces. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  6. Electrochemical assessment of magnetite anti corrosive paints

    International Nuclear Information System (INIS)

    Escobar, D. M.; Arroyave, C.; Jaramillo, F.; Mattos, O. R.; Margarit, I. c.; Calderon, J.

    2003-01-01

    With the purpose of deepening in the understanding of the mechanisms of protection of anticorrosive pigments based on iron oxides, this work has been carried out on the production of pure magnetite, and copper and chromium doped magnetite, which were evaluated by different characterization techniques. The paints were prepared with a solvent less epoxy resin maintaining the Pigment volume Content near the Practical Critical value (CPVC), established for each pigment. The paints were applied on polished steel and monitored with electrochemical techniques at total immersion conditions. Permeability and impedance measurements of free films were also done. Impedance data were simulated with the Boukamp software. Results show that the paints pigmented with doped magnetite present better behaviour than a paint prepared with commercial hematite. (Author) 8 refs

  7. CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

    Directory of Open Access Journals (Sweden)

    Anderson de Oliveira Fraga

    2014-10-01

    Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

  8. Performance of large diameter polyvinyl chloride (PVC) pipes in water applications

    Science.gov (United States)

    Deshmukh, Pradip P.

    Polyvinyl chloride (PVC) pipes are used in water management utilities to manage safe and efficient water transport. The material's advantages includes strength, flexibility, anti-corrosive properties and easy installation methods. The disadvantages include joint failure, pipe fractures, material contamination and oxidative degradation. This thesis evaluates the use of 24 inch and larger diameter PVC pipes in water management utilities. Center of Undergraduate Infrastructure and Research Education (CUIRE) conducted surveys consisting of questions pertaining to PVC pipe material and installation practices to different water management utilities. While PVC material is most commonly used in pipelines less than 24", the CUIRE responses show that PVC pipes are not the most common type of pipe material in 24" and larger diameters installed in the facilities for various reasons. These reasons are discussed and evaluated in hopes of understanding the material's fallbacks in the piping industry. Finally, future research recommendations are constructed for researchers in the PVC piping industry.

  9. Fabrication of ZIF-8@SiO2 Micro/Nano Hierarchical Superhydrophobic Surface on AZ31 Magnesium Alloy with Impressive Corrosion Resistance and Abrasion Resistance.

    Science.gov (United States)

    Wu, Cuiqing; Liu, Qi; Chen, Rongrong; Liu, Jingyuan; Zhang, Hongsen; Li, Rumin; Takahashi, Kazunobu; Liu, Peili; Wang, Jun

    2017-03-29

    Superhydrophobic coatings are highly promising for protecting material surfaces and for wide applications. In this study, superhydrophobic composites, comprising a rhombic-dodecahedral zeolitic imidazolate framework (ZIF-8@SiO 2 ), have been manufactured onto AZ31 magnesium alloy via chemical etching and dip-coating methods to enhance stability and corrosion resistance. Herein, we report on a simple strategy to modify hydrophobic hexadecyltrimethoxysilan (HDTMS) on ZIF-8@SiO 2 to significantly improve the property of repelling water. We show that various liquids can be stable on its surface and maintain a contact angle higher than 150°. The morphologies and chemical composition were characterized by means of scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FI-IR). In addition, the anticorrosion and antiattrition properties of the film were assessed by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization and HT, respectively. Such a coating shows promising potential as a material for large-scale fabrication.

  10. Bio-Inspired Extreme Wetting Surfaces for Biomedical Applications

    Science.gov (United States)

    Shin, Sera; Seo, Jungmok; Han, Heetak; Kang, Subin; Kim, Hyunchul; Lee, Taeyoon

    2016-01-01

    Biological creatures with unique surface wettability have long served as a source of inspiration for scientists and engineers. More specifically, materials exhibiting extreme wetting properties, such as superhydrophilic and superhydrophobic surfaces, have attracted considerable attention because of their potential use in various applications, such as self-cleaning fabrics, anti-fog windows, anti-corrosive coatings, drag-reduction systems, and efficient water transportation. In particular, the engineering of surface wettability by manipulating chemical properties and structure opens emerging biomedical applications ranging from high-throughput cell culture platforms to biomedical devices. This review describes design and fabrication methods for artificial extreme wetting surfaces. Next, we introduce some of the newer and emerging biomedical applications using extreme wetting surfaces. Current challenges and future prospects of the surfaces for potential biomedical applications are also addressed. PMID:28787916

  11. Noise resistance applied to the study paints

    International Nuclear Information System (INIS)

    Lanchas Garcia-Zarco, S.; Alfosin Perez, V.; Suarez Garcia, A.; Urrejola Madrinan, S.; Sanchez Bermudez, A.

    2015-01-01

    Electrochemical noise is one of the methods of analysis used to interpret the phenomenon of corrosion. It has a number of advantages over other methodology types including its simplicity, its low cost and the fact that it does not disturb the system. This methodology appears to be effective together with other techniques in metal-electrolyte systems. In this case the technique is applied on its own on commercial anti-corrosion paints for which no information is available from other techniques. The main result of this study reveals the effectiveness of the noise resistance parameter, which had already been tested in the lab, when it is used to explain how the paint system behaves in industry. (Author)

  12. Electrochemical synthesis and spectroscopic characterization of poly(N-phenylpyrrole coatings in an organic medium on iron and platinum electrodes

    Directory of Open Access Journals (Sweden)

    A.K.D. Diaw

    2008-12-01

    Full Text Available The electrochemical synthesis of poly(N-phenylpyrrole film was achieved on pretreated iron and platinum electrodes in acetonitrile solutions containing 0.1 M N-phenylpyrrole as the monomer and 0.1 M tetrabutylammonium trifluoromethane sulfonate (Bu4NCF3SO3 as the supporting-salt. The results showed that a surface treatment by 10 % aqueous nitric acid inhibits iron dissolution without preventing the N-phenylpyrrole oxidation. Very strongly adherent films were obtained at constant-potential, constant-current and cyclic voltammetry. XPS measurements, infrared (FT-IR and electronic absorption (UV-vis spectroscopies were used to characterize the iron and platinum-coated electrodes. Finally the anticorrosion properties of the PΦP film were evidenced.

  13. Fabrication, Modification, and Emerging Applications of TiO2 Nanotube Arrays by Electrochemical Synthesis: A Review

    Directory of Open Access Journals (Sweden)

    Jian-Ying Huang

    2013-01-01

    Full Text Available Titania nanotube arrays (TNAs as a hot nanomaterial have a unique highly ordered array structure and good mechanical and chemical stability, as well as excellent anticorrosion, biocompatible, and photocatalytic performance. It has been fabricated by a facile electrochemical anodization in electrolytes containing small amounts of fluoric ions. In combination with our research work, we review the recent progress of the new research achievements of TNAs on the preparation processes, forming mechanism, and modification. In addition, we will review the potential and significant applications in the photocatalytic degradation of pollutants, solar cells, water splitting, and other aspects. Finally, the existing problems and further prospects of this renascent and rapidly developing field are also briefly addressed and discussed.

  14. Development of a new solvent-free flow efficiency coating for natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Fogg, Graham A.; Morse, Jennifer [Bredero Shaw, Houston, TX (United States)

    2005-07-01

    Pipeline design engineers have traditionally considered external anti-corrosion coatings for the protection of gas transmission pipelines, with less consideration given to the benefits of internal flow efficiency coatings. This paper reviews the benefits of using a traditional solvent-based flow efficiency coating, and the relationship between the internal surface roughness of a pipe, the pressure drop across the pipeline, and the maximum flow rate of gas through the pipeline. To improve upon existing solvent-based flow efficiency coatings, a research program was undertaken to develop a solvent-free coating. The stages in the development of this coating are discussed, resulting in the plant application of the coating and final qualification to API RP 5L2. (author)

  15. Alginate biopolymer as green corrosion inhibitor for copper in 1 M hydrochloric acid: Experimental and theoretical approaches

    Science.gov (United States)

    Jmiai, A.; El Ibrahimi, B.; Tara, A.; El Issami, S.; Jbara, O.; Bazzi, L.

    2018-04-01

    The anti-corrosion behavior of sodium alginate (SA) on copper in the 1 M hydrochloric medium was carried out using weight loss and electrochemical measurements. The obtained results show that the inhibition increases with SA concentration and then reaches a maximum of 83% at a concentration of 0.1 mg L-1. The effect of temperature on the reactions of copper corrosion inhibition and analyzing the thermodynamic parameters revealed that the mode of adsorption has a physical nature and obeys the Langmuir isotherm. The surface morphology was performed by scanning electron microscopy coupled with energy dispersive X-ray spectrometry and atomic force microscopy. To better understand the adsorption mechanism, describing the relationship between inhibitory ability and the molecular structure of SA, quantum calculations using density functional theory were performed. Monte Carlo simulation approache was performed to know well of the relationship between the inhibition ability and molecular structure of alginate.

  16. Using EIS to analyse samples of Al-Mg alloy AA5083 treated by thermal activation in cerium salt baths

    Energy Technology Data Exchange (ETDEWEB)

    Bethencourt, M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica y Quimica Inorganica, Facultad de Ciencias del Mar y Ambientales, Universidad de Cadiz, Poligono Rio San Pedro s/n, Puerto Real 11510, Cadiz (Spain)], E-mail: manuel.bethencourt@uca.es; Botana, F.J.; Cano, M.J.; Marcos, M.; Sanchez-Amaya, J.M.; Gonzalez-Rovira, L. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica y Quimica Inorganica, Facultad de Ciencias del Mar y Ambientales, Universidad de Cadiz, Poligono Rio San Pedro s/n, Puerto Real 11510, Cadiz (Spain)

    2008-05-15

    This paper describes a study undertaken of the morphological and anticorrosive characteristics of surface layers formed on the Al-Mg alloy AA5083 from solutions of Ce(III), by means of various heat treatments while immersed in baths of cerium salts. SEM/EDS studies have demonstrated the existence of a heterogeneous layer formed by a film of aluminium oxide/hydroxide on the matrix and a series of dispersed islands of cerium deposited on the cathodic intermetallics. With the object of evaluating the degree of protection provided by the layers formed and of characterising the particular contribution of the electrochemical response of the system in NaCl, the results obtained by means of EIS are presented and discussed.

  17. Wear and Corrosion Resistance of CrN-based Coatings Deposited by R.F Magnetron Sputtering

    Directory of Open Access Journals (Sweden)

    K. Bouzid

    2015-03-01

    Full Text Available A comparative study was conducted to evaluate the performances against wear and corrosion of CrN, CrMoN, CrZrN, CrVN single layer thin films. The latest are synthesized onto steel substrates (DIN 90CrMoV8, using R.F reactive magnetron co-sputtering. The experimental work was achieved using ball-on-disc configuration in dry conditions against WC balls. The main conclusions are: (i electrochemical tests in 0.3 wt.% NaCl solution indicated that CrZrN are improved anticorrosion performance when compared to CrN, while CrMoN demonstrated a poor corrosion resistance;(ii the CrN coating presents the better tribological properties when compared to the ternary nitride coatings.

  18. A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Zheng, Jingwu; Lin, Min; Xia, Qingping

    2012-01-01

    A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

  19. A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

    2012-11-15

    A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

  20. Use of ZnO as antireflective, protective, antibacterial, and biocompatible multifunction nanolayer of thermochromic VO2 nanofilm for intelligent windows

    International Nuclear Information System (INIS)

    Zhou, Huaijuan; Li, Jinhua; Bao, Shanhu; Li, Jian; Liu, Xuanyong; Jin, Ping

    2016-01-01

    Graphical abstract: - Highlights: • A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. • The ZnO top layer can enhance the antireflective, antioxidative and anti-corrosion functions of the VO 2 film. • The ZnO top layer can endow VO 2 film with excellent antibacterial performance. • The ZnO top layer can attenuate the cytotoxicity of VO 2 thin film. - Abstract: A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. The integration of the antireflective, antioxidative and anti-corrosion functions, and antibacterial performance makes the heterostructure film a promising candidate in the energy-saving smart window. The ZnO thin film as the antireflection layer can markedly boost the solar regulation efficiency (ΔT sol ) from 7.7% to 12.2% and possesses excellent luminous transmittance (T lum-L = 50.3%) in the low-temperature semiconductor phase. The ZnO layer as the protection barrier can not only protect VO 2 thin film from oxidation to much toxic V 2 O 5 , but also decrease the release of V ions. Besides, the synergistic effect of releasing killing by Zn 2+ ions and contact killing by ZnO NPs makes ZnO thin film an outstanding antibacterial coating. In terms of the biological safety, ZnO coating with appropriate film thickness can effectively attenuate the cytotoxicity of VO 2 on human HIBEpiC cells. We hope this work can provide new insights for better designing of novel multifunctional VO 2 -based intelligent energy-saving windows.

  1. Use of ZnO as antireflective, protective, antibacterial, and biocompatible multifunction nanolayer of thermochromic VO{sub 2} nanofilm for intelligent windows

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huaijuan; Li, Jinhua [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Bao, Shanhu [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Li, Jian [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Liu, Xuanyong, E-mail: xyliu@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Jin, Ping, E-mail: p-jin@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology, Nagoya 463-8560 (Japan)

    2016-02-15

    Graphical abstract: - Highlights: • A multifunctional VO{sub 2}/ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. • The ZnO top layer can enhance the antireflective, antioxidative and anti-corrosion functions of the VO{sub 2} film. • The ZnO top layer can endow VO{sub 2} film with excellent antibacterial performance. • The ZnO top layer can attenuate the cytotoxicity of VO{sub 2} thin film. - Abstract: A multifunctional VO{sub 2}/ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. The integration of the antireflective, antioxidative and anti-corrosion functions, and antibacterial performance makes the heterostructure film a promising candidate in the energy-saving smart window. The ZnO thin film as the antireflection layer can markedly boost the solar regulation efficiency (ΔT{sub sol}) from 7.7% to 12.2% and possesses excellent luminous transmittance (T{sub lum-L} = 50.3%) in the low-temperature semiconductor phase. The ZnO layer as the protection barrier can not only protect VO{sub 2} thin film from oxidation to much toxic V{sub 2}O{sub 5}, but also decrease the release of V ions. Besides, the synergistic effect of releasing killing by Zn{sup 2+} ions and contact killing by ZnO NPs makes ZnO thin film an outstanding antibacterial coating. In terms of the biological safety, ZnO coating with appropriate film thickness can effectively attenuate the cytotoxicity of VO{sub 2} on human HIBEpiC cells. We hope this work can provide new insights for better designing of novel multifunctional VO{sub 2}-based intelligent energy-saving windows.

  2. Corrosion resistance of multilayered magnesium phosphate/magnesium hydroxide film formed on magnesium alloy using steam-curing assisted chemical conversion method

    International Nuclear Information System (INIS)

    Ishizaki, Takahiro; Kudo, Ruriko; Omi, Takeshi; Teshima, Katsuya; Sonoda, Tsutomu; Shigematsu, Ichinori; Sakamoto, Michiru

    2012-01-01

    Anticorrosive multilayered films were successfully prepared on magnesium alloy AZ31 by chemical conversion treatment, followed by steam curing treatment. The crystal structures, chemical composition, surface morphologies, chemical bonding states of the film was characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and field emission scanning electron microscope (FE-SEM) measurements. All the films had thicknesses of ranging from 24 to 32 μm. The film had two layers that were composed of crystalline NH 4 MgPO 4 ·H 2 O, Mg 2 PO 4 OH·3H 2 O, Mg(OH) 2 and amorphous MgO. The outer layers include magnesium, oxygen, and phosphorous, and the inner layers include magnesium and oxygen. The corrosion resistant performances of the multilayered films in 5 wt% NaCl aqueous solution were investigated by electrochemical and gravimetric measurements. The potentiodynamic polarization curves revealed that the corrosion current density (j corr ) of all the film coated magnesium alloys decreased by more than four orders of magnitude as compared to that of the bare magnesium alloy, indicating that all the films had an inhibiting effect of corrosion reaction. Gravimetric measurements showed that the average corrosion rates obtained from the weight loss rates were estimated to be in the ranges of ca. 0.085–0.129 mm/y. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test revealed that the adhesion of our anticorrosive multilayered film to the magnesium alloy surface was very good.

  3. Effect of extrusion processing on the microstructure, mechanical properties, biocorrosion properties and antibacterial properties of Ti-Cu sintered alloys.

    Science.gov (United States)

    Zhang, Erlin; Li, Shengyi; Ren, Jing; Zhang, Lan; Han, Yong

    2016-12-01

    Ti-Cu sintered alloys, Ti-Cu(S) alloy, have exhibited good anticorrosion resistance and strong antibacterial properties, but low ductility in previous study. In this paper, Ti-Cu(S) alloys were subjected to extrusion processing in order to improve the comprehensive property. The phase constitute, microstructure, mechanical property, biocorrosion property and antibacterial activity of the extruded alloys, Ti-Cu(E), were investigated in comparison with Ti-Cu(S) by X-ray diffraction (XRD), optical microscopy (OM), scanning electronic microscopy (SEM) with energy disperse spectroscopy (EDS), mechanical testing, electrochemical testing and plate-count method in order to reveal the effect of the extrusion process. XRD, OM and SEM results showed that the extrusion process did not change the phase constitute but refined the grain size and Ti2Cu particle significantly. Ti-Cu(E) alloys exhibited higher hardness and compressive yield strength than Ti-Cu(S) alloys due to the fine grain and Ti2Cu particles. With the consideration of the total compressive strain, it was suggested that the extrusion process could improve the ductility of Ti-Cu alloy(S) alloys. Electrochemical results have indicated that the extrusion process improved the corrosion resistance of Ti-Cu(S) alloys. Plate-count method displayed that both Ti-Cu(S) and Ti-Cu(E) exhibited strong antibacterial activity (>99%) against S. aureus. All these results demonstrated that hot forming processing, such as the extrusion in this study, refined the microstructure and densified the alloy, in turn improved the ductility and strength as well as anticorrosion properties without reduction in antibacterial properties. Copyright © 2016 Elsevier B.V. All rights reserved.

  4. Optimization of mechanical properties, biocorrosion properties and antibacterial properties of as-cast Ti-Cu alloys.

    Science.gov (United States)

    Zhang, Erlin; Ren, Jing; Li, Shengyi; Yang, Lei; Qin, Gaowu

    2016-10-21

    Ti-Cu sintered alloys have shown good antibacterial abilities. However, the sintered method (powder metallurgy) is not convenient to produce devices with a complex structure. In this paper, Ti-Cu alloys with 2.0, 3.0 and 4.0 wt.% Cu were prepared in an arc melting furnace and subjected to different heat treatments: solid solution and ageing, to explore the possibility of preparing an antibacterial Ti-Cu alloy by a casting method and to examine the effect of Cu content. Phase identification was conducted on an XRD diffraction meter, and the microstructure was observed by a metallographic microscope, a scanning electron microscope (SEM) with energy disperse spectroscopy (EDS) and transmission electron microscopy (TEM). Microhardness and the compressive property of Ti-Cu alloys were tested, and the corrosion resistance and antibacterial activity were assessed in order to investigate the effect of the Cu content. Results showed that the as-cast Ti-Cu alloys exhibited a very low antibacterial rate against Staphylococcus aureus (S. aureus). Heat treatment improved the antibacterial rate significantly, especially after a solid and ageing treatment (T6). Antibacterial rates as high as 90.33% and 92.57% were observed on Ti-3Cu alloy and Ti-4Cu alloy, respectively. The hardness, the compressive yield strength, the anticorrosion resistance and the antibacterial rate of Ti-Cu alloys increased with an increase of Cu content in all conditions. It was demonstrated that homogeneous distribution and a fine Ti 2 Cu phase played a very important role in the mechanical property, anticorrosion and antibacterial properties. Furthermore, it should be pointed out that the Cu content should be at least 3 wt.% to obtain good antibacterial properties (>90% antibacterial rate) as well as satisfactory mechanical properties.

  5. Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys.

    Science.gov (United States)

    Zhao, Chaoyong; Pan, Fusheng; Zhang, Lei; Pan, Hucheng; Song, Kai; Tang, Aitao

    2017-01-01

    In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg 17 Sr 2 phases, and the content of Mg 17 Sr 2 phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. RESEARCH OF FRUIT CONSERVES’ CORROSIVE AGGRESSIVENESS

    Directory of Open Access Journals (Sweden)

    I. Kuznecova

    2017-10-01

    Full Text Available Corrosion of metal canning containers is one of the obstacles in spreading its application for packing of food. Particularly aggressive to the metal container is fruit canned medium, containing organic acids.The basic material for the production of metal canning container is white tinplate. The main advantage of white tinplate is the tin compounds are harmless to human organism. For this reason, a white badge is used widely, usually used for production of canning containers, packaging beverages. Despite the fact that recently often used containers made of aluminum badge (foil, the basic material for manufacturing metal canning containers is steel white tinplate.Now applied for coating paints and varnishes do not provide anti-corrosion protection of inner surface of metal containers during storage. Preserving of canned fruit quality in metal containers is largely defined corrosion resistance of the containers. This is due to the fact that the metal transition to canned fruit in due courses of corrosion processes is lowering the nutritional value and deterioration taste of the product, and while allocation of hydrogen is accompanied by swelling and destruction of metal containers.We have investigated a number of anti-corrosion coatings based on Fe-Cr and Fe-Sn-Ti of their behavior in aggressive mediums canned fruit. For the purpose of modeling such mediums the solutions of most widespread organic acids were used. The research allowed conclude, that in surface solid solutions Fe-Sn-Ti increase the corrosion resistance of carbon steel in aqueous solutions of malic, citric and tartaric acids. This implies that the surface solid solutions’ formation can significantly improve corrosion resistance in aggressive canning mediums.

  7. Behaviour of painted mirrors during exposure tests to salt spray

    Science.gov (United States)

    Schütz, E.; Berger, F.; Barillon, R.; Audebert, P.; Chambaudet, A.

    1997-11-01

    The multilayer structure of commercially made mirrors can be subject to degradation under normal conditions, leading to alterations of the mirror's reflective properties. A protective coat of paint, containing an anticorrosive compound, is applied to the copper surface to reduce the oxidation of the thin metallic films. The objective of this study is to analyse the behaviour of the multilayer stack during salt spray tests (neutral salt spray and CASS-test). We followed the morphological and chemical evolution of the interfacial area (glass-silver-copper-paint) using scanning electron microscopy (SEM), and electron probe for micro analysis (EPMA). Studies of the surface of the coatings were performed with attenuated total reflexion infrared spectroscopy (IRTF-ATR) and SEM-EPMA. The observations revealed that a glass-silver decohesion occurs starting at the edges of the material during the tests. The EPMA analyses of the exposed edges of the mirrors indicated first that concentration of the anticorrosive pigment of the paint (lead-based compound) decreased, especially at the copper-paint interface, and second that the copper in the paint may diffuse to the surface of the coating. Finally, IRTF-ATR spectroscopy and SEM-EPMA analyses of surfaces showed that the CASS-test leads to an acid attack of some pigments and extenders of the paint (particularly CaCO 3) and leads to chemical modifications of the binder. These phenomena result in an increase in the porosity and a weakening of the paint film. The results obtained with these surface analytical technics will allow us to propose some degradation mechanisms of painted mirrors during salt spray tests.

  8. Use of an additive in biofuel to evaluate emissions, engine component wear and lubrication characteristics

    International Nuclear Information System (INIS)

    Kalam, M.A.; Majsuki, H.H.

    2003-01-01

    This paper presents the results of experiments carried out to evaluate the effect of adding an anticorrosion additive to blended biofuel and lubricating oil on emissions, engine component wear and lubrication characteristics. The blended biofuels consist of 7.5 and 15 per cent palm olein (PO) with ordinary diesel oil (OD). Pure OD was used for comparison purposes. Exhaust emission gases such as NO x , CO and hydrocarbons (HCs) were measured by an exhaust emission analyser for engine operation on 50 per cent throttle at speeds of 800-3600 r/min. To measure engine component wear and lubricating oil characteristics, the engine was operated at 50 per cent throttle at a speed of 2000 r/min for a period of 100 h with each of the fuel samples. The same lubricating oil, conventional SAE 40, was used in all the fuels. A multielement oil analyser (MOA) was used to measure the increase in wear of metals (Fe, Cu, Al, Pd) and the decrease in lubricating oil additives (Zn, Ca) in the lubricating oil used. An ISL automatic Houillon viscometer (ASTM D445) and potentiometric titration (ASTM D2896) were used to measure viscosity and total base number (TBN) respectively. The results show that the addition of anticorrosion additive with biofuel and lubricating oil improves the emission and engine wear characteristics; both the exhaust emission gases (NO x , CO and HCs) and the wear of metals (Fe, Cu, Al and Pd) decrease with the blended fuels in comparison with the base fuel OD. Detailed results, including engine brake power, are discussed. (Author)

  9. Fabrication of durable fluorine-free superhydrophobic polyethersulfone (PES) composite coating enhanced by assembled MMT-SiO2 nanoparticles

    Science.gov (United States)

    Zhang, Xiguang; Wang, Huaiyuan; Liu, Zhanjian; Zhu, Yixing; Wu, Shiqi; Wang, Chijia; Zhu, Yanji

    2017-02-01

    A durable fluorine-free polyethersulfone (PES) superhydrophobic composite coating with excellent wear-resistant and anti-corrosion properties has been successfully fabricated by combining sol-gel and spray technology. The robust micro/nano-structures of the prepared surface were established by introducing binary montmorillonite-silica (MMT-SiO2) assembled composite particles, which were formed by in-situ growth of SiO2 on MMT surfaces via sol-gel. Combined with the low surface energy of amino silicon oil (APDMS), the fluorine-free superhydrophoic PES coating was obtained with high water contact angle 156.1 ± 1.1° and low sliding angle 4.8 ± 0.7°. The anti-wear of the final PES/APDMS/MMT-SiO2 superhydrophobic coating can reach up to 60,100 cycles, which is outdistancing the pure PES coating (6800 cycles) and the PES/MMT/SiO2 coating prepared by simple physical mixture (18,200 cycles). The enhanced wear resistance property can be mainly attributed to the lubrication performance of APDMS and stable interface bonding force between the MMT surface and SiO2. Simultaneously, potentiodynamic polarization curves and electrochemical impedance spectroscopy exhibited the outstanding anti-corrosion property of PES/APDMS/MMT-SiO2 composite coating, with low corrosion current (1.6 × 10-10 A/cm2) and high protection efficiency (99.999%) even after 30 d immersion process. These test results show that this durable superhydrophobic PES composite coating can be hopefully to provide the possibility of industrial application.

  10. Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

    International Nuclear Information System (INIS)

    Piazza, Diego; Lorandi, Natalia P.; Pasqual, Charles I.; Scienza, Lisete C.; Zattera, Ademir J.

    2011-01-01

    Highlights: → New materials for using as protective coatings for metal surfaces. → Development of nanostructured powder paints. → Characterization of the new material in the powder and coating form. → Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. → Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO 4 ). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

  11. Studies on the impact, detection, and control of microbiology influenced corrosion related to pitting failures in the Russian oil and gas industry. Final CRADA report.

    Energy Technology Data Exchange (ETDEWEB)

    Ehst, D.

    2006-09-30

    The objectives of the Project are: (1) to design effective anti-corrosion preparations (biocides, inhibitors, penetrants and their combinations) for gas- and oil-exploration industries; (2) to study a possibility of development of environmentally beneficial ('green') biocides and inhibitors of the new generation; (3) to develop chemical and microbiological methods of monitoring of sites at risk of corrosion; and (4) to evaluate potentialities in terms of technology, raw materials and material and technical basis to set up a production of effective anti-corrosion preparations of new generation in Russia. During the four years of the project 228 compounds and formulations were synthesized and studied in respect to their corrosion inhibiting activity. A series of compounds which were according to the Bubble tests more efficient (by a factor of 10-100) than the reference inhibitor SXT-1102, some possessing the similar activity or slightly better activity than new inhibitor ??-1154? (company ONDEO/Nalco). Two synthetic routes for the synthesis of mercaptopyrimidines as perspective corrosion inhibitors were developed. Mercaptopyrimidine derivatives can be obtained in one or two steps from cheap and easily available precursors. The cost for their synthesis is not high and can be further reduced after the optimization of the production processes. A new approach for lignin utilization was proposed. Water-soluble derivative of lignin can by transformed to corrosion protective layer by its electropolymerization on a steel surface. Varying lignosulfonates from different sources, as well as conditions of electrooxidation we proved, that drop in current at high anodic potentials is due to electropolymerization of lignin derivative at steel electrode surface. The electropolymerization potential can be sufficiently decreased by an increase in ionic strength of the growing solution. The lignosulfonate electropolymerization led to the considerable corrosion protection

  12. Avaliação da estabilidade da emulsão óleo/água proveniente dos resíduos de uma indústria beneficiadora de gemas frente ao uso de diferentes surfactantes

    Directory of Open Access Journals (Sweden)

    Simone Stülp

    2013-01-01

    proper disposal. In the processing industry in the reuse of stones is no different. This study aims to evaluate the reuse of the oil used as a lubricant in the stone processing industry, along with water, surfactants and corrosion. To prepare the emulsions samples were used of diesel oil as a lubricant used in the cutting industry this type of industry, plus the following surfactants: Tween 20, Tween 80, sodium lauryl ether sulphate and Cetiol HE. After completing the pH, viscosity, density and phase separation in these emulsions, the conclusion was reached that the surfactant Sodium Lauryl Ether Sulfate provided the best formulation. Using this result, new emulsions prepared with the surfactant Sodium Lauryl Ether Sulfate and an anticorrosive, in this case, sodium molybdate. In such solutions containing sodium molybdate were analyzed power anticorrosive this substance, using the SAE 1020 steel plates. After these analyzes, it was found that the addition of an anticorrosive may reduce or inhibit oxidation, but in other cases, as in this study, can promote oxidation even greater.

  13. Improvement of epoxy resin properties by incorporation of TiO2 nanoparticles surface modified with gallic acid esters

    International Nuclear Information System (INIS)

    Radoman, Tijana S.; Džunuzović, Jasna V.; Jeremić, Katarina B.; Grgur, Branimir N.; Miličević, Dejan S.; Popović, Ivanka G.; Džunuzović, Enis S.

    2014-01-01

    Highlights: • Nanocomposites of epoxy resin and TiO 2 nanoparticles surface modified with gallates. • The T g of epoxy resin was increased by incorporation of surface modified TiO 2 . • WVTR of epoxy resin decreased in the presence of surface modified TiO 2 nanoparticles. • WVTR of nanocomposites was reduced with increasing gallates hydrophobic chain length. • Modified TiO 2 nanoparticles react as oxygen scavengers, inhibiting steel corrosion. - Abstract: Epoxy resin/titanium dioxide (epoxy/TiO 2 ) nanocomposites were obtained by incorporation of TiO 2 nanoparticles surface modified with gallic acid esters in epoxy resin. TiO 2 nanoparticles were obtained by acid catalyzed hydrolysis of titanium isopropoxide and their structural characterization was performed by X-ray diffraction and transmission electron microscopy. Three gallic acid esters, having different hydrophobic part, were used for surface modification of the synthesized TiO 2 nanoparticles: propyl, hexyl and lauryl gallate. The gallate chemisorption onto surface of TiO 2 nanoparticles was confirmed by Fourier transform infrared and ultraviolet–visible spectroscopy, while the amount of surface-bonded gallates was determined using thermogravimetric analysis. The influence of the surface modified TiO 2 nanoparticles, as well as the length of hydrophobic part of the gallate used for surface modification of TiO 2 nanoparticles, on glass transition temperature, barrier, dielectric and anticorrosive properties of epoxy resin was investigated by differential scanning calorimetry, water vapor transmission test, dielectric spectroscopy, electrochemical impedance spectroscopy and polarization measurements. Incorporation of surface modified TiO 2 nanoparticles in epoxy resin caused increase of glass transition temperature and decrease of the water vapor permeability of epoxy resin. The water vapor transmission rate of epoxy/TiO 2 nanocomposites was reduced with increasing hydrophobic part chain length of

  14. Estudio mediante EIS de capas lantánidas de conversión desarrolladas mediante activación térmica sobre aleaciones de Al-Mg

    Directory of Open Access Journals (Sweden)

    Bethencourt, M.

    2005-12-01

    Full Text Available Nowadays, a lot of anticorrosive treatments that can be used as alternative processes to Cr(IV-based treatments are developing. Some of them involve the use of lanthanide compounds. The present work show a morphologic and anticorrosive study of conversion coatings developed on samples of AA5083 alloy from Ce (III solutions, by treatments of immersion to 323K in baths of cerium salts. SEM/EDS analysis of treated sampled shows the existence of an heterogeneous coating composed of an aluminium hydroxide/oxide on the metallic matrix and Ce island over cathodic intermetallic. Protected with conversion coatings, AA5083 samples were immersed in NaCl and EIS tests were registered both to evaluate the protection degree of the developed coatings and to characterize the individual contribution of the electrochemical response of the system.

    En la actualidad, se encuentran en desarrollo una gran variedad de tratamientos anticorrosivos que pueden emplearse como alternativas a los basados en Cr(VI. Algunos conllevan el empleo de lantánidos. En este trabajo, se lleva a cabo un estudio de las características morfológicas y anticorrosivas de capas desarrolladas sobre la aleación AA5083 a partir de disoluciones de Ce(III, mediante tratamientos de inmersión a 323K en baños de sal de cerio. Estudios SEM/EDS sobre la muestras tratadas han puesto de manifiesto la existencia de una capa heterogénea formada por una película de óxido/hidróxido de aluminio sobre la matriz y una serie de islas dispersas de cerio, sobre los intermetálicos catódicos. Para evaluar el grado de protección de las capas de conversión desarrolladas, así como para caracterizar la contribución individual de la respuesta electroquímica del sistema en NaCl, se han llevado a cabo ensayos de EIS.

  15. Alternativas al cromo en la industria del acabado superficial del aluminio. Tratamientos superficiales de bajo impacto ambiental

    Directory of Open Access Journals (Sweden)

    Aballe Villero, Álvaro

    2001-02-01

    Full Text Available Chromates are one of the most commonly used compounds in anticorrosive protection systems because of its excellent rate efficiency/cost. In the case of aluminium alloys, these compounds are employed as inhibitors as well as in the anticorrosive pretreatments to develop protective films. However, chromates are highly toxic and its use involves a high risk for health and environment. Consequently, in the last years intensive efforts have been achieved in the surface treatment industry to find ecological alternatives to this kind of compounds. In this work, the main alternatives proposed in literature to substitute chromates in the surface treatments of aluminium alloys are reviewed. To begin with, the role of chromates in these systems and their environmental consequences has been briefly reviewed.

    Los cromatos son unas de las sustancias más comúnmente empleadas en los sistemas de protección frente a la corrosión de aleaciones metálicas, debido a su excelente relación eficacia/coste. En el caso de las aleaciones de aluminio, estos compuestos se aplican tanto como inhibidores, incorporados al medio agresivo, como en pretratamientos anticorrosivos para la formación de películas protectoras. Sin embargo, los cromatos son altamente tóxicos y su uso conlleva un elevado riesgo para la salud laboral y el medio ambiente. Por esta razón, dentro de la industria del acabado superficial, en los últimos tiempos, se ha venido realizando un intenso esfuerzo para buscar alternativas ecológicamente aceptables a este tipo de compuestos. En este trabajo se revisan las principales alternativas planteadas en la bibliografía para sustituir a los cromatos en los tratamientos superficiales de las aleaciones de aluminio. Como punto de partida, se ha llevado a cabo un breve repaso al papel que juegan los cromatos en los sistemas de protección frente a la corrosión y las implicaciones medioambientales que conlleva su uso.

  16. Methodology for characterization of corrosive agents of thermal insulating foams; Desenvolvimento de metodologia para caracterizacao de agentes corrosivos de espumas de isolamento termico

    Energy Technology Data Exchange (ETDEWEB)

    Sousa, Flavio V. Vasques de [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Fundacao Coordenacao de Projetos, Pesquisas e Estudos Tecnologicos - COPPETEC; Mattos, Oscar R.; Mota, Rafael O. da [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Programa de Engenharia Metalurgica e de Materiais; Margarit-Mattos, Isabel C.P. [Universidade Federal, Rio de Janeiro, RJ (Brazil). Escola de Quimica. Dept. de Processos Organicos; Quintela, Joaquim P. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Vieira, Magda M. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2005-07-01

    Warming up oil and derivatives is a required procedure to make their transportation more efficient due to the increase in fluidity. Therefore, the use of thermally insulated pipeline becomes essential. The commonly practice has been the use of pipelines covered with an optional anticorrosive coating, followed by a polyurethane foam layer, as thermal insulator, and a polyethylene top coating for mechanical protection. During the life time of the pipeline, local ruptures of the polyethylene coating frequently occur, allowing the water permeation throughout the thermal insulator. This water may cause foam leaching that would release corrosive agents on the external wall pipe. The objective of the present work was to investigate the effects of the blowing agents, the addition of flame retardant to the foam as well as operating temperatures on the generation of corrosive solutions on the external wall of thermally insulated pipes. In this sense, polyurethane foams expanded with HCFC-141b, CFC-11 and CO{sub 2}, with and without flame retardant, were evaluated at the temperatures of 80 and 120 deg C. (author)

  17. Multilayered Zn-Ni alloy coatings for better corrosion protection of mild steel

    Directory of Open Access Journals (Sweden)

    Sadananda Rashmi

    2017-06-01

    Full Text Available A simple aqueous electrolyte for the deposition of anti-corrosive Zn-Ni alloy coatings was optimized using conventional Hull cell method. The corrosion protection value of the electrodeposited coatings at a current density (c.d. range of 2.0–5.0 A dm−2 has been testified in 5 wt% NaCl solution, as representative corrosion medium. The electrochemical behavior of the coatings towards corrosion was related to its surface topography, elemental composition and phase structure using scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS and X-ray diffraction (XRD analyses, respectively. Among the monolithic coatings developed at different c.d.’s, the coating obtained at 3.0 A dm−2 was found to be the best with least corrosion current (icorr value. Further, the corrosion protection efficacy of the monolayer coatings were improved to many folds through multilayer coating approach, by modulating the cyclic cathode current densities (CCCD’s. The composition modulated multilayer (CMM Zn-Ni alloy coating with 60 layers, developed from the combination of CCCD’s 3.0 and 5.0 A dm−2 was found to be the best with 3 fold enhancement in corrosion protection efficiency. The formation of multilayer coatings was confirmed using cross-sectional SEM, and the experimental results are discussed with tables and figures.

  18. PROPERTIES OF ORGANIC COATINGS CONTAINING PIGMENTS WITH SURFACE MODIFIED WITH A LAYER OF ZnFe2O4

    Directory of Open Access Journals (Sweden)

    Kateřina Nechvílová

    2015-11-01

    Full Text Available This work is focussed on the properties of organic coatings containing pigments whose surface was chemically coated with zinc ferrite (ZnFe2O4 layer. Four silicate types with different particle shapes were selected as the cores: diatomite, talc, kaolin and wollastonite. The untreated particles exhibit a barrier effect. The aim of this project was to apply the surface treatment approach with a view to enhancing not only the model paint films’ anticorrosion properties but also their resistance to physico- mechanical tests pursuant to ISO standards (cupping, bending, impact, adhesion. Other parameters examined included: particle size and morphology, density of the modified pigment, oil consumption, pH, conductivity, and electrochemical properties of the paint film. A solvent-based epoxy-ester resin was used as the binder and also served as the reference material. The pigment volume concentration (PVC was 1% and 10%. During the last stage of the experiment, the paint films were exposed to a corrosive environment stimulating seaside conditions or conditions roads treated with rock salt. The accelerated cyclic corrosion test in a neutral salt mist atmosphere was conducted for 864 hours. The results served to ascertain a suitable environment for organic coatings.

  19. Corrosion resistance of surface modified nickel titanium archwires.

    Science.gov (United States)

    Krishnan, Manu; Seema, Saraswathy; Kumar, A Vinod; Varthini, N Parvatha; Sukumaran, Kalathil; Pawar, Vasant R; Arora, Vimal

    2014-03-01

    To compare the corrosion behavior of commercially available surface modified nickel titanium (NiTi) arch wires with respect to a conventional NiTi and to evaluate its association with surface characteristics. Five types of surface modified arch wires and a conventional NiTi arch wire, all from different manufacturers, were evaluated for their corrosion resistance from breakdown potential in an anodic polarization scan in Ringer's solution. Surface characteristics were determined from scanning electron microscopy, atomic force microscopy, and energy dispersive analysis. One-way analysis of variance and post hoc Duncan's multiple range tests were used to evaluate statistical significance. Surface modified NiTi wires showed significant improvement in corrosion resistance and reduction in surface roughness values. Breakdown potentials increased in the order of group 6 (conventional; 204 mV) corrosion resistance and decreasing surface roughness. However, neither factor could maintain a direct, one-to-one relationship. It meant that the type and nature of coating material can effectively influence the anticorrosive features of NiTi wires, compared with its surface roughness values.

  20. A review on photoelectrochemical cathodic protection semiconductor thin films for metals

    Directory of Open Access Journals (Sweden)

    Yuyu Bu

    2017-10-01

    Full Text Available Photoelectrochemical (PEC cathodic protection is considered as an environment friendly method for metals anticorrosion. In this technology, a n-type semiconductor photoanode provides the photogenerated electrons for metal to achieve cathodic protection. Comparing with traditional PEC photoanode for water splitting, it requires the photoanode providing a suitable cathodic potential for the metal, instead of pursuit ultimate photon to electric conversion efficiency, thus it is a more possible PEC technology for engineering application. To date, great efforts have been devoted to developing novel n-type semiconductors and advanced modification method to improve the performance on PEC cathodic protection metals. Herein, recent progresses in this field are summarized. We highlight the fabrication process of PEC cathodic protection thin film, various nanostructure controlling, doping, compositing methods and their operation mechanism. Finally, the current challenges and future potential works on improving the PEC cathodic protection performance are discussed. Keywords: Photoelectrochemical cathodic protection, TiO2 photoanode, SrTiO3, g-C3N4, Photo-electron storage

  1. Microstructural and electrochemical characterization of Ni/Ti/sub 2/N composite coating for sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Ali, A.; Ahmad, A.; Deen, K.M.; Ahmad, R.

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in humid or moist environments. The paper presents the anticorrosion characteristics of a novel Ni/Ti/sub 2/N composite coating applied through electrodeposition and cathodic arc physical vapour deposition (CAPVD) to sintered NdFeB permanent magnets. The performance of composite coating was evaluated in simulated marine environment with the help of dc polarization techniques. The rate of coating degradation was also determined by employing ac electrochemical impedance spectroscopy (EIS). The coating morphology and surface chemistry were studied with scanning electron microscope (SEM). X-ray diffraction (XRD) was used for identification of component phases in the coating-substrate system. The results showed that the composite coating provided an adequately improved corrosion protection to the sintered NdFeB magnets in the simulated marine environment compared to the earlier reported ceramic and metallic coatings. The composite coating did not damage the magnetic properties of coating-substrate system that remained at par with the ceramic and nickel coating having copper interlayer. (author)

  2. New formulations of sunflower based bio-lubricants with high oleic acid content – VOSOLUB project

    Directory of Open Access Journals (Sweden)

    Leao J. D.

    2016-09-01

    Full Text Available VOSOLUB project is a demonstration project supported by Executive Agency for Small and Medium-sized Enterprises (EASME that aims at testing under real operating conditions new formulations of sunflower-based biolubricants with high oleic acid content. These biolubricant formulations (including hydraulic fluids, greases, and neat oil metal-working fluids will be tested in three European demonstrating sites. Their technical performance will be evaluated and compared to corresponding mineral lubricants ones. In order to cover the demand for the sunflower base oil, a European SMEs network will be established to ensure the supply of the base at a competitive market price. Results presented concerns the base oil quality confirmed to be in accordance with the specification required, in particular on Free Fatty acid content, Phosphorus content, rancimat induction time and oleic acid content (ITERG. The oil characteristics specific for lubricant application analyzed by BfB Oil Research under normalized methods, match with lubricant specifications requirement such as viscosity, cold & hot properties, surface properties, anti-oxidant properties and thermal stability, anti-wear and EP properties, anti-corrosion properties Performance of the new biolubricant have been assessed by formulators and TEKNIKER First results on the use of new lubricant on real condition for rail Grease (produced by RS CLARE and tested with Sheffield Supertram, Hydraulic oil (produced by BRUGAROLAS and cutting oil (produced by MOTUL TECH and tested with innovative machining, turning are described.

  3. Inclusion of geopolymers derivate from fly ash and pumice in reinforced concrete

    Science.gov (United States)

    Montaño, A. M.; González, C. P.; Castro, D.; Gualdron, G.; Atencio, R.

    2017-12-01

    This paper presents results of a research project related to the development of alkali-activated geopolymers, synthesized from alumina-silicate minerals (fly ash and pumice) which are added to concrete. Alkali sources used in geopolymer synthesis were sodium hydroxide and sodium silicate solution. New materials were structurally characterized by Infra-Red spectroscopy (IR) and X-Ray Diffraction (XRD). Concretes obtained after geopolymers addition as Portland cement substitutes at 10%, 20% and 30%, were mechanically analysed by compression resistance at 7, 14, 28 and 90 drying days. Results were referred to standard (concrete of Portland cement) allows to know cementitious characteristics of geopolymers are lower than those for standard, but it keeps growing at longer drying time than Portland cement. By Electrochemical Impedance Spectroscopy (EIS) it is found that this new material shows high electrical resistance and have been proved as a protection agent against corrosion in reinforced concrete exhibiting anticorrosive properties higher than those showed by the conventional concrete mixture.

  4. Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

    Directory of Open Access Journals (Sweden)

    Ze Tang

    Full Text Available Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS, which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration.

  5. The effect of laser surface melting on microstructure and corrosion behavior of friction stir welded aluminum alloy 2219

    Science.gov (United States)

    Ma, Shengchong; Zhao, Yong; Zou, Jiasheng; Yan, Keng; Liu, Chuan

    2017-11-01

    This study aimed to explore the electrochemical properties and microstructure of friction stir welds to understand the correlation between their properties and processing. Friction stir welding is a promising solid-state joining process for high-strength aluminum alloys (AA). Although friction stir welding (FSW) eliminates the problems of fusion welding due to the fact that it is performed below Tm, it causes severe plastic deformation in the material. Some AA welded by FSW exhibit relatively poor corrosion resistance. In this research, the corrosion resistance of such welds was enhanced through laser surface melting. A friction stir weld of AA 2219 was laser melted. The melt depth and microstructure were observed using optical and scanning electron microscopy. The melt zone exhibited epitaxially grown columnar grains. The redistribution of elemental composition was analyzed using energy-dispersive spectroscopy. The anticorrosion properties of both laser-melted and original welds were studied in aqueous 3.5% NaCl solution using cyclic potentiodynamic polarization. The results indicated a noticeable increase in the pitting corrosion resistance after the laser treatment on the surface. The repassivation potential was nobler than the corrosion potential after the laser treatment, confirming that the resistance to pitting growth improved.

  6. Enhancement of the Corrosion Resistance of 304 Stainless Steel by Cr–N and Cr(N,O Coatings

    Directory of Open Access Journals (Sweden)

    Mihaela Dinu

    2018-04-01

    Full Text Available Chromium nitride and oxynitride coatings were deposited as monolayers ((Cr–N, Cr(N,O and bilayers (Cr–N/Cr(N,O, Cr(N,O/Cr–N on 304 steel substrates by reactive cathodic arc method. The coatings were characterised by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectrometry (EDS, surface profilometry, and scratch tester. The anticorrosive properties of the coatings were assessed by electrochemical tests in 0.10 M NaCl + 1.96 M H2O2, carried out at 24 °C. Cr2N, CrN, and Cr(N,O phases were identified in the coatings by grazing incidence X-ray diffraction (GI-XRD measurements. The measured adhesion values ranged from 19 N to 35 N, the highest value being obtained for the bilayer with Cr(N,O on top. Electrochemical tests showed that Cr(N,O presence in both mono- and bilayered coatings determined the lowest damage in corrosive solution, as compared to the Cr–N coatings. This improvement was ascribed to the more compact structure, lower coatings porosity, and smoother surface.

  7. Micro/Nano Structural Tantalum Coating for Enhanced Osteogenic Differentiation of Human Bone Marrow Stem Cells

    Directory of Open Access Journals (Sweden)

    Ding Ding

    2018-04-01

    Full Text Available Recently, tantalum has been attracting much attention for its anticorrosion resistance and biocompatibility, and it has been widely used in surface modification for implant applications. To improve its osteogenic differentiation of human bone marrow stem cells (hBMSCs, a micro/nano structure has been fabricated on the tantalum coating surface through the combination of anodic oxidation and plasma spraying method. The morphology, composition, and microstructure of the modified coating were comprehensively studied by employing scanning electron microscopy (SEM, X-ray diffraction (XRD as well as transmission electron microscopy (TEM. The effects of hierarchical structures as well as micro-porous structure of tantalum coating on the behavior for human bone marrow stem cells (hBMSCs were evaluated and compared at both cellular and molecular levels in vitro. The experimental results show that a hierarchical micro/nano structure with Ta2O5 nanotubes spread onto a micro-scale tantalum coating has been fabricated successfully, which is confirmed to promote cell adhesion and spreading. Besides, the hierarchical micro/nano tantalum coating can provide 1.5~2.1 times improvement in gene expression, compared with the micro-porous tantalum coating. It demonstrates that it can effectively enhance the proliferation and differentiation of hBMSCs in vitro.

  8. Fabrication and characterization of Ni–Zr composite coatings using electrodepositing technique

    International Nuclear Information System (INIS)

    Cai, Fei; Jiang, Chuanhai; Zhang, Zhongquan; Muttini, Enzo; Fu, Peng; Zhao, Yuantao; Ji, Vincent

    2015-01-01

    Highlights: • A novel Ni–Zr coatings with higher Zr content were fabricated. • Increasing Zr content resulted in the (1 1 1) preferred orientation. • The (1 1 1) preferred orientation increased the corrosion resistance. • Relationship between corrosion and Zr content, grain and texture was discussed. - Abstract: The main goal of this research is to prepare Ni–Zr composite coatings with different amounts of Zr micro-particles by using electrodeposition technology. Different characterization techniques including X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM) and Energy Dispersive X-ray Spectroscopy (EDX) were used to investigate the effects of Zr micro-particle contents on the surface morphology, texture, grain size, residual stress and hardness of the Ni–Zr composite coatings. The electrochemical impedance and potentiodynamic polarization measurements were also used to examine the corrosion resistance. As the Zr contents in the Ni–Zr composite coating increased, the (2 0 0) texture changed to the (1 1 1) texture, the grain size decreased, the residual stress and hardness increased. The anti-corrosion properties of the Ni–Zr composite coatings could be linked to several reasons such as the amount of Zr micro-particles in the deposits, a decrease in grain size, and a change in the texture of the deposits

  9. Comparative study on the corrosion behavior of Ti-Nb and TMA alloys for dental application in various artificial solutions

    International Nuclear Information System (INIS)

    Bai, Y.J.; Wang, Y.B.; Cheng, Y.; Deng, F.; Zheng, Y.F.; Wei, S.C.

    2011-01-01

    The corrosion behavior of Ti-Nb dental alloy in artificial saliva with and without the addition of lactic acid and sodium fluoride was investigated by electrochemical techniques, with the commercial Titanium-molybdenum alloy (TMA) as a comparison. The chemical composition, microstructure and constitutional phase were characterized via energy dispersive spectrometry, optical microscope and X-ray diffraction, meanwhile the open circuit potential, electrochemical impedance spectroscopy and potentiodynamic polarization measurements were carried out to study the corrosion resistance of experimental alloys, with the corroded surface being further characterized by scanning electron microscopy and X-ray photoelectron spectroscopy. It was found that the corrosion behavior of Ti-Nb alloy was similar to those TMA alloy samples in both artificial and acidified saliva solutions, whereas statistical analysis of the electrochemical impedance spectroscopy and polarization parameters showed Ti-Nb alloy exhibited better corrosion resistance in fluoridated saliva and fluoridated acidified saliva. SEM observation indicated that TMA alloy corroded heavily than Ti-Nb alloy in fluoride containing saliva. XPS surface analysis suggested that Nb 2 O 5 played an important role in anti-corrosion from the attack of fluoride ion. Based on the above finding, Ti-Nb alloy is believed to be suitable for the usage in certain fluoride treated dental works with excellent corrosion resistance in fluoride-containing oral media.

  10. Effect of Mg{sub 3}MnNi{sub 2} on the electrochemical characteristics of Mg{sub 2}Ni electrode alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hsu, Fu-Kai; Lin, Chih-Kuang [Department of Mechanical Engineering, National Central University, Jhongli (China); Lee, Sheng-Long [Institute of Materials Science and Engineering/Department of Mechanical Engineering, National Central University, No. 300, Jhongda Rd., Jhongli 32001 (China); Lin, Chun-Yu. [Institute of Materials Science and Engineering, National Central University, Jhongli (China); Bor, Hui-Yun [Materials Research and Electro-Optics Division, Chung-Shan Institute of Science and Technology, Longtan (China)

    2010-01-01

    Mg{sub 2}Ni-x mol% Mg{sub 3}MnNi{sub 2} (x = 0, 15, 30, 60, 100), the novel composite alloys employed for hydrogen storage electrode, have been successfully synthesized by a method combining electric resistance melting with isothermal evaporation casting process (IECP). X-ray diffraction (XRD) analysis results show that the composite alloys are composed of Mg{sub 2}Ni phases and the new Mg{sub 3}MnNi{sub 2} phases. It is found on the electrochemical studies that maximum discharge capacities of the composite alloys increase with the increasing content of the Mg{sub 3}MnNi{sub 2} phase. The discharge capacity of the electrode alloy is effectively improved from 17 mAh g{sup -1} of the Mg{sub 2}Ni alloy to 166 mAh g{sup -1} of the Mg{sub 3}MnNi{sub 2} alloy. Among these alloys, the Mg{sub 3}MnNi{sub 2} phase possesses a positive effect on the retardation of cycling capacity degradation rate of the electrode materials. Cyclic voltammetry (CV) results confirm that the increasing content of the Mg{sub 3}MnNi{sub 2} phase effectively improves the reaction activity of the electrode alloys. Surface analyses indicate that the Mg{sub 3}MnNi{sub 2} phase can enhance the anti-corrosive performance of the particle surface of these composite alloys. (author)

  11. Hyogo Prefectural Institute of Industrial Research and its connection with thermal spraying; Hyogokenritsu Kogyo Gijutsu Center to yosha gijutsu tono kakawari

    Energy Technology Data Exchange (ETDEWEB)

    Takatani, Y. [Hyogo Prefectural Institute of Industrial Research, Kobe (Japan)

    1999-06-30

    This paper introduces one example of research relating to the corrosion of sprayed coating at the Institute. The research has been conducted, in the environment of a frozen water solution, on the corrosion characteristic of aluminum-zinc thermally sprayed coating which is applied to the anti-corrosion of an aluminum and steel base material. The purpose is the protection against corrosion of the base material by dissolving this coating. Regardless of the sprayed coating, the characteristic of the surface-covered coating is very similar to that of electroplating. As a result of the examination of the corrosion characteristic of WC/Co based sprayed coating, corrosion resistance was found to be improved by adding Cr to the binder of Co. In the acid environment, WC/Co seems to be effective for corrosion resistance. Using the method of cladding by plasma powder spraying, a surfing layer of an Ni-Cr alloy was made on the surface of a carbon steel, with carbide particles dispersed, thereby examining corrosion resistance, wear resistance and high temperature oxidation characteristic. The cladding by welding of the Ni-Cr alloy was performed before carbide was dispersed, suppressing the dilution of Fe from the base material, which revealed great improvement in corrosion resistance and high temperature oxidation. (NEDO)

  12. Effects of different polypyrrole/TiO2 nanocomposite morphologies in polyvinyl butyral coatings for preventing the corrosion of mild steel

    Science.gov (United States)

    Mahmoudian, M. R.; Alias, Y.; Basirun, W. J.; Ebadi, M.

    2013-03-01

    This study addresses the synthesis and comparison of the corrosion protective properties of two different polypyrrole/TiO2 nanocomposite (PPy/TiO2 NC) morphologies in a polyvinyl butyral coating on mild steel. The polymerization was performed via low-temperature in situ chemical oxidative polymerization in the presence of methyl orange (MO) and dodecyl benzene sulfonic acid (DBSA). The field-emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) results show two different spherical and tube shapes in the core-shell structure of the PPy/TiO2 NCs synthesized in the presence DBSA and MO, respectively. The TEM results indicate that a thinner polypyrrole (PPy) shell is synthesized on the PPy/TiO2 NCs in the presence of MO than that synthesized in the presence of DBSA. Thermogravimetric analysis (TGA) results indicate that the mass percentages of the TiO2 NPs in the PPy/TiO2 NCs synthesized in the presence of MO and DBSA are 29.71 and 33.84%, respectively. The PPy/TiO2 NCs synthesized in the presence of MO were found to yield better anti-corrosion performance than those synthesized in the presence of DBSA. This result is due to the effect of the PPy surface area, which has more influence over corrosion control than the percentage of TiO2 nanoparticles in the nanocomposites.

  13. Finite element reduction strategy for composite sandwich plates with viscoelastic layers

    Directory of Open Access Journals (Sweden)

    Adriana Amaro Diacenco

    2012-01-01

    Full Text Available Composite materials have been regarded as a convenient strategy in various types of engineering systems such as aeronautical and space structures, as well as architecture and light industry products due to their advantages over the traditional engineering materials, such as their high strength/stiffness relation characteristics and their anti-corrosion properties. This paper is devoted to the finite element modeling of composite laminated structures incorporating viscoelastic materials to the problem of vibration attenuation. However, the typically high dimension of large finite element models of composite structures incorporating viscoelastic materials makes the numerical processes sometimes unfeasible. Within this context, emphasis is placed on a general condensation strategy specially adapted for the case of viscoelastically damped structures, in which a constant (frequency- and temperature-independent reduction basis to be enriched by static residues associated to the applied loads and the viscoelastic forces is used. After presenting the theoretical foundations, the numerical applications of composite plates treated by viscoelastic materials are addressed, and the main features of the methodology are discussed.

  14. Finite element reduction strategy for composite sandwich plates with viscoelastic layers

    Directory of Open Access Journals (Sweden)

    Adriana Amaro Diacenco

    2013-04-01

    Full Text Available Composite materials have been regarded as a convenient strategy in various types of engineering systems such as aeronautical and space structures, as well as architecture and light industry products due to their advantages over the traditional engineering materials, such as their high strength/stiffness relation characteristics and their anti-corrosion properties. This paper is devoted to the finite element modeling of composite laminated structures incorporating viscoelastic materials to the problem of vibration attenuation. However, the typically high dimension of large finite element models of composite structures incorporating viscoelastic materials makes the numerical processes sometimes unfeasible. Within this context, emphasis is placed on a general condensation strategy specially adapted for the case of viscoelastically damped structures, in which a constant (frequency- and temperature-independent reduction basis to be enriched by static residues associated to the applied loads and the viscoelastic forces is used. After presenting the theoretical foundations, the numerical applications of composite plates treated by viscoelastic materials are addressed, and the main features of the methodology are discussed.

  15. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

    2014-08-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  16. Hydraulic fracturing proppants

    Directory of Open Access Journals (Sweden)

    V. P. P. de Campos

    Full Text Available Abstract Hydrocarbon reservoirs can be classified as unconventional or conventional depending on the oil and gas extraction difficulty, such as the need for high-cost technology and techniques. The hydrocarbon extraction from bituminous shale, commonly known as shale gas/oil, is performed by using the hydraulic fracturing technique in unconventional reservoirs where 95% water, 0.5% of additives and 4.5% of proppants are used. Environmental problems related to hydraulic fracturing technique and better performance/development of proppants are the current challenge faced by companies, researchers, regulatory agencies, environmentalists, governments and society. Shale gas is expected to increase USA fuel production, which triggers the development of new proppants and technologies of exploration. This paper presents a review of the definition of proppants, their types, characteristics and situation in the world market and information about manufacturers. The production of nanoscale materials such as anticorrosive and intelligent proppants besides proppants with carbon nanotubes is already carried out on a scale of tonnes per year in Belgium, Germany and Asia countries.

  17. Superhydrophobic Surfaces Developed by Mimicking Hierarchical Surface Morphology of Lotus Leaf

    Directory of Open Access Journals (Sweden)

    Sanjay S. Latthe

    2014-04-01

    Full Text Available The lotus plant is recognized as a ‘King plant’ among all the natural water repellent plants due to its excellent non-wettability. The superhydrophobic surfaces exhibiting the famous ‘Lotus Effect’, along with extremely high water contact angle (>150° and low sliding angle (<10°, have been broadly investigated and extensively applied on variety of substrates for potential self-cleaning and anti-corrosive applications. Since 1997, especially after the exploration of the surface micro/nanostructure and chemical composition of the lotus leaves by the two German botanists Barthlott and Neinhuis, many kinds of superhydrophobic surfaces mimicking the lotus leaf-like structure have been widely reported in the literature. This review article briefly describes the different wetting properties of the natural superhydrophobic lotus leaves and also provides a comprehensive state-of-the-art discussion on the extensive research carried out in the field of artificial superhydrophobic surfaces which are developed by mimicking the lotus leaf-like dual scale micro/nanostructure. This review article could be beneficial for both novice researchers in this area as well as the scientists who are currently working on non-wettable, superhydrophobic surfaces.

  18. Thermal insulation field replacement for operating high temperature oil; Substituicao in situ do revestimento isolante termico de dutos que transportam oleo combustivel aquecido, sem paralisacao operacional

    Energy Technology Data Exchange (ETDEWEB)

    Maniero, Leo [Transpavi-Codrasa S.A., Sao Paulo, SP (Brazil); Oliver, Joao H. de L.; Pinto, Mucio E.A. C. [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The in Situ rehabilitation of the thermal isolated coating of heated pipelines required a technology development for material and equipment innovation, in such way, the coating rehabilitation was conducted keeping the continuous pipeline operation at 85 deg C. The new thermal coating is applied after the following services stages: dig the trench, purge the old thermal insulation, sand blasting of the steel pipe, application of a anticorrosive coating in the metallic substratum for continuous operation at 120 deg C, application of spacers around the steel pipe, fabrication of a polyethylene (PE) casing, cut and opening of the PE casing in its own longitudinal line, setting the PE casing over the spacers, closing of the PE casing by longitudinal thermoplastic welding with the automatic machine, boring a opening in the PE casing sidelong, injection of polyurethane foam inside of the PE casing, tampon the bores by thermoplastic weld, tying-in the PE casing with the next contiguous casing with electro fusion weld. The casing-bends are made from the PE casing cut in angles, like the specific project of each bend, the casing-bends are mounted outer the steel pipeline bends follows the same sequences of stages. (author)

  19. Electrochemical and DFT studies of quinoline derivatives on corrosion inhibition of AA5052 aluminium alloy in NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dapeng; Yang, Dong [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Daquan, E-mail: zhangdaquan@shiep.edu.cn [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Li, Kang; Gao, Lixin [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Lin, Tong [Institute for Frontier Materials, Deakin University, Geelong, VIC 3216 (Australia)

    2015-12-01

    Graphical abstract: - Highlights: • 8-AQ and 8-NQ have a good anti-corrosion effect acting as anodic inhibitor. • The inhibition mechanism is dominated by geometric covering effect. • The p-orbital of reactive site of inhibitor and sp-orbital of Al are hybridizing. - Abstract: Two quinoline derivatives, 8-aminoquinoline (8-AQ) and 8-nitroquinoline (8-NQ), have been used as inhibitors to examine their corrosion protection effect on AA5052 aluminium alloy in 3% NaCl solution. The weight-loss and electrochemical measurement have indicated that 8-AQ and 8-NQ play as anodic inhibitor to retard the anodic electrochemical process. SEM/EDS analysis clearly shows that 8-AQ and 8-NQ form a protective film on the AA5052 alloy surface. Density functional theory (DFT) calculation confirmed the formation of strong hybridization between the p-orbital of reactive sites in the inhibitor molecules and the sp-orbital of the Al atom. 8-aminoquinoline and 8-nitroquinoline may be useful as effective corrosion inhibitors for aluminium alloys.

  20. Antibacterial characteristics of electroless plating Ni–P–TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Qi, E-mail: Q.Zhao@dundee.ac.uk [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Liu, Chen; Su, Xueju; Zhang, Shuai; Song, Wei; Wang, Su [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Ning, Guiling, E-mail: ninggl@dlut.edu.cn [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China); Ye, Junwei; Lin, Yuan; Gong, Weitao [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China)

    2013-06-01

    Electroless Ni–P coatings have been widely used in the chemical, mechanical and electronic industries due to their excellent corrosion and wear resistance. Many studies reported that the incorporation of nano-sized particles TiO{sub 2} into Ni–P matrix greatly improved their anti-corrosion and anti-wear resistance. However no studies have been reported on their anti-bacterial property. In this paper, the Ni–P–TiO{sub 2} nano-composite coatings were prepared on stainless steel 316L using electroless plating technique. The experimental results showed that the Ni–P–TiO{sub 2} coatings reduced the adhesion of three bacterial strains (Pseudomonas fluorescens, Cobetia and Vibrio) by up to 75% and 70% respectively, as compared with stainless steel and Ni–P coatings. The electron donor surface energy of the Ni–P–TiO{sub 2} coatings increased significantly with increasing TiO{sub 2} content after UV irradiation. The number of adhered bacteria decreased with increasing electron donor surface energy of the coatings.

  1. Possibilities for the efficient utilisation of spent geothermal waters.

    Science.gov (United States)

    Tomaszewska, Barbara; Szczepański, Andrzej

    2014-10-01

    Waters located at greater depths usually exhibit high mineral content, which necessitates the use of closed systems, i.e. re-injecting them into the formation after recovering the heat. This significantly reduces investment efficiency owing to the need to drill absorption wells and to perform anti-corrosion and anti-clogging procedures. In this paper, possibilities for the efficient utilisation of cooled geothermal waters are considered, particularly with respect to open or mixed geothermal water installations. Where cooled water desalination technologies are used, this allows the water to be demineralised and used to meet local needs (as drinking water and for leisure purposes). The retentate left as a by-product of the process contains valuable ingredients that can be used for balneological and/or leisure purposes. Thus, the technology for desalinating spent geothermal waters with high mineral content allows improved water management on a local scale and makes it possible to minimise the environmental threat resulting from the need to dump these waters into waterways or surface water bodies and/or inject them into the formation. The paper is concerned with Polish geothermal system and provides information about the parameters of Polish geothermal waters.

  2. Vegetable-Oil-Based Hyperbranched Polyester-Styrene Copolymer Containing Silver Nanoparticle as Antimicrobial and Corrosion-Resistant Coating Materials

    Directory of Open Access Journals (Sweden)

    Manawwer Alam

    2013-01-01

    Full Text Available Pongamia oil (PO was converted to Pongamia oil hydroxyl (POH via epoxidation process. The esterification of POH with linolenic acid was carried out to form hyperbranched polyester (HBPE, and further styrenation was performed at the conjugated double bond in the chain of linolenic acid. After styrenation, silver nanoparticle was added in different weight percentages (0.1–0.4 wt%. The structural elucidation of POH, HBPE, and HBPE-St was carried out by FT-IR, 1H-NMR, and 13C-NMR spectroscopic techniques. Physicochemical and physicomechanical analyses were performed by standard method. Thermal behavior of the HBPE-St was analyzed by using thermogravimetric analysis (TGA and differential scanning calorimetry (DSC. The coatings of HBPE-St were prepared on mild steel strips. The anticorrosive behavior of HBPE-St resin-based coatings in acid, saline, and tap water was evaluated, and the molecular weight of HBPE-St was determined by gel permeation chromatography (GPC. The antibacterial activities of the HBPE-St copolymers were tested in vitro against bacteria and fungi by disc diffusion method. The HBPE-St copolymers exhibited good antibacterial activities and can be used as antimicrobial and corrosion-resistant coating materials.

  3. Magnesium silicide nanoparticles as a deoxygenation agent for cancer starvation therapy

    Science.gov (United States)

    Zhang, Chen; Ni, Dalong; Liu, Yanyan; Yao, Heliang; Bu, Wenbo; Shi, Jianlin

    2017-05-01

    A material that rapidly absorbs molecular oxygen (known as an oxygen scavenger or deoxygenation agent (DOA)) has various industrial applications, such as in food preservation, anticorrosion of metal and coal deoxidation. Given that oxygen is vital to cancer growth, to starve tumours through the consumption of intratumoral oxygen is a potentially useful strategy in fighting cancer. Here we show that an injectable polymer-modified magnesium silicide (Mg2Si) nanoparticle can act as a DOA by scavenging oxygen in tumours and form by-products that block tumour capillaries from being reoxygenated. The nanoparticles are prepared by a self-propagating high-temperature synthesis strategy. In the acidic tumour microenvironment, the Mg2Si releases silane, which efficiently reacts with both tissue-dissolved and haemoglobin-bound oxygen to form silicon oxide (SiO2) aggregates. This in situ formation of SiO2 blocks the tumour blood capillaries and prevents tumours from receiving new supplies of oxygen and nutrients.

  4. Facile approach in the development of icephobic hierarchically textured coatings as corrosion barrier

    Science.gov (United States)

    Momen, G.; Farzaneh, M.

    2014-04-01

    An anti-corrosion superhydrophobic film with water contact angle greater than 160° on aluminum alloy 6061 substrate was fabricated simply through the spin-coating method applied to Al2O3 nanoparticles doped in silicone rubber solution. The as-obtained sample was characterized by scanning electron microscopy (SEM) and water contact angle/surface energy measurement. The corrosion behaviour of such coating in the NaCl solutions was investigated using the potentiodynamic polarization. The results show that the corrosion resistance of the developed superhydrophobic surface is improved greatly due to the composite wetting states or interfaces with numerous air pockets between its surface and the NaCl solution. This superhydrophobic coating could serve as an effective barrier against aggressive medium. Ice adhesion strength of the as-prepared superhydrophobic coating was also evaluated by measuring its ice adhesion force which was found to have reduced by 4.8 times compared to that of aluminum substrate as reference test.

  5. Current status and manufacturing technologies of magnesium alloy parts in Japanese home electronics

    Energy Technology Data Exchange (ETDEWEB)

    Nishikawa, Y.; Takara, A. [Corporate Production Engineering Div., Matsushita Electric Industrial Co., Ltd., Osaka (Japan)

    2003-07-01

    The Japanese home electronics market has demanded that the newer products must be smaller, thinner and lighter. The use of magnesium alloys for Japanese home electronics has increased since the latter half of the 1990's. Magnesium alloys have been used mainly for the outer cases of portable electric products, because of their lightness and rigidness. Magnesium is also a promising material from the viewpoint of recycling. Magnesium alloy parts have been mass-produced for the outer cases of portable home electronics, such as, mini-disc player, notebook type personal computer or cell phone. The parts have the characteristics of high quality in appearance and thin walled, complicated shape with rib or boss. Most of them are formed by die-casting or injection molding technologies. After casting, the parts are treated precise machining to clear minute surface cracks or voids. Subsequently, they are operated anti-corrosion treatment and spray coating. Recycling have already carried out for magnesium alloy scraps to be cast again. Paint stripping before remelting is performed by alkali solutions or sandblast techniques for coated scraps. Finally, the development of promising press forming technologies is also introduced. (orig.)

  6. Research Regarding the Anticorosiv Protection of Atmospheric and Vacuum Distillation Unit that Process Crude Oil

    Directory of Open Access Journals (Sweden)

    M. Morosanu

    2011-12-01

    Full Text Available Due to high boiling temperature, organic acids are present in the warmer areas of metal equipment from atmospheric and vacuum distillation units and determine, increased corrosion processes in furnace tubes, transfer lines, metal equipment within the distillation columns etc. In order to protect the corrosion of metal equipment from atmospheric and vacuum distillation units, against acids, de authors researched solution which integrates corrosion inhibitors and selecting materials for equipment construction. For this purpose, we tested the inhibitor PET 1441, which has dialchilfosfat in his composition and inhibitor based on phosphate ester. In this case, to the metal surface forms a complex phosphorous that forms of high temperature and high fluid speed. In order to form the passive layer and to achieve a 90% protection, we initially insert a shock dose, and in order to ensure further protection there is used a dose of 20 ppm. The check of anticorrosion protection namely the inhibition efficiency is achieved by testing samples made from steel different.

  7. THE IMPACT OF SELECTED TECHNOLOGICAL AND MATERIAL PARAMETERS ON THE STRENGTH OF ADHESIVE STEEL SHEETS JOINTS

    Directory of Open Access Journals (Sweden)

    Anna Rudawska

    2017-06-01

    Full Text Available The following paper analyses selected problems regarding the impact of technological parameters and type of adherend material on the strength of adhesive-bonded steel sheet joints. The subject of the test was a single-lap adhesive joint of S235JR steel sheet. Joints were formed on two types of substrates: with or without corrosion products on the surface. The surface of steel sheet adherends was pre-treated with three cleaning solutions: acetone, Wiko industrial degreasing agent and Cortanin F anti-corrosion agent, depend-ing on the state of the surface. Adhesive joints were formed with Epidian 53/ET/100:15 epoxy adhesive. The formed joints were subjected to one of three ageing variants: 14 days, two months and 3 months, which were followed by destructive testing to determine the shear strength of joints. The analysis of results ob-tained in tests indicates that the strength performance of adhesive joints of corrosion-free adherends was characterised by higher values than in corroded steel sheets, regardless of ageing time.

  8. Structure determination of electrodeposited zinc-nickel alloys: thermal stability and quantification using XRD and potentiodynamic dissolution

    International Nuclear Information System (INIS)

    Fedi, B.; Gigandet, M.P.; Hihn, J-Y; Mierzejewski, S.

    2016-01-01

    Highlights: • Quantification of zinc-nickel phases between 1,2% and 20%. • Coupling XRD to partial potentiodynamic dissolution. • Deconvolution of anodic stripping curves. • Phase quantification after annealing. - Abstract: Electrodeposited zinc-nickel coatings obtained by electrodeposition reveal the presence of metastable phases in various quantities, thus requiring their identification, a study of their thermal stability, and, finally, determination of their respective proportions. By combining XRD measurement with partial potentiodynamic dissolution, anodic peaks were indexed to allow their quantification. Quantification of electrodeposited zinc-nickel alloys approximately 10 μm thick was thus carried out on nickel content between 1.2% and 20%, and exhibited good accuracy. This method was then extended to the same set of alloys after annealing (250 °C, 2 h), thus bringing the structural organization closer to its thermodynamic equilibrium. The result obtained ensures better understanding of crystallization of metastable phases and of phase proportion evolution in a bi-phasic zinc-nickel coating. Finally, the presence of a monophase γ and its thermal stability in the 12% to 15% range provides important information for coating anti-corrosion behavior.

  9. New Coumarin Derivative as an Eco-Friendly Inhibitor of Corrosion of Mild Steel in Acid Medium

    Directory of Open Access Journals (Sweden)

    Ahmed A. Al-Amiery

    2014-12-01

    Full Text Available The anticorrosion ability of a synthesized coumarin, namely 2-(coumarin-4-yloxyacetohydrazide (EFCI, for mild steel (MS in 1 M hydrochloric acid solution has been studied using a weight loss method. The effect of temperature on the corrosion rate was investigated, and some thermodynamic parameters were calculated. The results indicated that inhibition efficiencies were enhanced with an increase in concentration of inhibitor and decreased with a rise in temperature. The IE value reaches 94.7% at the highest used concentration of the new eco-friendly inhibitor. The adsorption of inhibitor on MS surface was found to obey a Langmuir adsorption isotherm. Scanning electron microscopy (SEM was performed on inhibited and uninhibited mild steel samples to characterize the surface. The Density Function theory (DFT was employed for quantum-chemical calculations such as EHOMO (highest occupied molecular orbital energy, ELUMO (lowest unoccupied molecular orbital energy and μ (dipole moment, and the obtained results were found to be consistent with the experimental findings. The synthesized inhibitor was characterized by Fourier transform infrared (FTIR and nuclear magnetic resonance (NMR spectroscopic studies.

  10. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  11. Synthesis and innovation of PLA/clay nanocomposite characterization againts to mechanical and thermal properties

    Science.gov (United States)

    Salim, S.; Agusnar, H.; Wirjosentono, B.; Tamrin; Marpaung, H.; Rihayat, T.; Nurhanifa; Adriana

    2018-03-01

    Plastic polymer is one of the most dominant materials of daily human activities because of its multifunctional nature, light and strong and anti-corrosion so it is easy to apply in various equipment. Plastic is generally derived from petroleum material so it is nonbiodegradable. Therefore, this study aims to create a breakthrough of natural and biodegradable biodegradable plastic materials from plant starch (pisok kepok starch) with the help of 3 types of acid (HNO3, HCl and H2SO4) called Poly Lactid Acid (PLA). PLA is enhanced by mixing with a clay material with a variation of 1, 3 and 5% composition to form a PLA / Clay Nanocomposite material which is expected to have superior properties and resemble conventional plastics in general. Several types of characterization were performed to see the quality of the resulting material including tensile strength test with UTM tool, thermal endurance test with TGA tool, morphological structure test using SEM tool and additional test to see filler clay quality through X-RD tool. Based on the characterization of tensile and thermal test, 5B nanocomposite with addition of 5% clay and HCl acid aid showed the best tensile strength of 36 Mpa and the highest stability was 446,63 oC. Based on the results of morphological analysis of the best samples (5B) showed good interface ties. Meanwhile, based on the results of filler analysis, the opening of clay layer d-spacing occurred at 0.355 nm.

  12. Response of microbial growth to orthophosphate and organic carbon influx in copper and plastic based plumbing water systems.

    Science.gov (United States)

    Park, Se-Keun; Kim, Yeong-Kwan; Choi, Sung-Chan

    2008-07-01

    Consequences of orthophosphate addition for corrosion control in water distribution pipes with respect to microbial growth were investigated using batch and dynamic tests. Batch tests showed that the release of copper in either low or high organic carbon content water was decreased by 69% and 56% with addition 206 microg PO(4)-P, respectively. Dosing of orthophosphate against corrosion did not increase microbial growth potential in the water and in the biofilm in both corroded and uncorroded systems receiving tap water with a low content of organic carbon and of biodegradable organic fraction. However, in tap water having a high concentration of organic carbon from acetate addition, orthophosphate addition promoted the growth of bacteria, allowed more bacteria to assemble on corroded and uncorroded surfaces, and increased the consumption of organic carbon. Orthophosphate consumption did not exceed 1% of the amount of easily biodegradable organic carbon required for microbial growth, and the orthophosphate demand for corrosion control greatly exceeded the nutritional requirement of microbial growth. The results of the dynamic tests demonstrated that there was a significant effect of interaction between biodegradable organic carbon and orthophosphate on biofilm growth, whereby the effect of orthophosphate flux on microbial growth was dependent on the levels of biodegradable organic carbon. Controlling an easily biodegradable organic carbon would be therefore necessary to minimize the microbial growth potential induced by orthophosphate-based anticorrosion treatment.

  13. Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.

    Science.gov (United States)

    Atta, Ayman M; El-Saeed, Ashraf M; Al-Lohedan, Hamad A; Wahby, Mohamed

    2017-06-02

    Montmorillonite (MMT) clay mineral is widely used as filler for several organic coatings. Its activity is increased by exfoliation via chemical modification to produce nanomaterials. In the present work, the modification of MMT to form nanogel composites is proposed to increase the dispersion of MMT into epoxy matrices used to fill cracks and holes produced by the curing exotherms of epoxy resins. The dispersion of MMT in epoxy improved both the mechanical and anti-corrosion performance of epoxy coatings in aggressive marine environments. In this respect, the MMT surfaces were chemically modified with different types of 2-acrylamido-2-methyl propane sulfonic acid (AMPS) nanogels using a surfactant-free dispersion polymerization technique. The effect of the chemical structure, nanogel content and the interaction with MMT surfaces on the surface morphology, surface charges and dispersion in the epoxy matrix were investigated for use as nano-filler for epoxy coatings. The modified MMT nanogel epoxy composites showed excellent resistance to mechanical damage and salt spray resistance up to 1000 h. The interaction of MMT nanogel composites with the epoxy matrix and good response of AMPS nanogel to sea water improve their ability to act as self-healing materials for epoxy coatings for steel.

  14. Microstructure, corrosion properties and bio-compatibility of calcium zinc phosphate coating on pure iron for biomedical application.

    Science.gov (United States)

    Chen, Haiyan; Zhang, Erlin; Yang, Ke

    2014-01-01

    In order to improve the biocompatibility and the corrosion resistance in the initial stage of implantation, a phosphate (CaZn2(PO4)2·2H2O) coating was obtained on the surface of pure iron by a chemical reaction method. The anti-corrosion property, the blood compatibility and the cell toxicity of the coated pure iron specimens were investigated. The coating was composed of some fine phosphate crystals and the surface of coating was flat and dense enough. The electrochemical data indicated that the corrosion resistance of the coated pure iron was improved with the increase of phosphating time. When the specimen was phosphated for 30min, the corrosion resistance (Rp) increased to 8006 Ω. Compared with that of the naked pure iron, the anti-hemolysis property and cell compatibility of the coated specimen was improved significantly, while the anti-coagulant property became slightly worse due to the existence of element calcium. It was thought that phosphating treatment might be an effective method to improve the biocompatibility of pure iron for biomedical application. © 2013.

  15. New application technology for 'in situ' pipeline protection using pigging techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pretorius, Louis Charles [Corrocoat SA (PTY) Ltd., Durban (South Africa)

    2005-07-01

    Pigging of long pipelines is a technique for in situ (field) coating, creating seamless internal structural linings. Originally developed for cleaning pipes, the system was adapted to apply internal anti-corrosion protection to pipes using a thin epoxy layer, which had some problems in weld coverage, stress cracking, poor cold weather curing and the inability to fill pitting corrosion metal loss. New coating materials, revised application methods and modified pigging equipment have made it possible to apply in situ liquid film coatings up to 1 mm thick, as an internal corrosion barrier to pipes, in a single application (similar to continuous screeding) resulting in a bonded 'GRP pipe within a steel pipe'. The method can be used for new projects on fully welded pipe lines avoiding coating problems associated with flange joints and/or couplings, or for refurbishment of old pipelines, varying from 150-900 mm diameter, up to 12 km long. Pipes can be buried, submerged, continuously welded or flanged. Many different pipes, such as oil platform to shore based pipelines, can all be treated using this method. Thick film polymer pigging techniques create new possibilities for Engineers to extend the life of pipeline systems, with significant cost savings compared to replacement pipe. (author)

  16. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  17. Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gnedenkov, A. S.; Sinebryukhov, S. L.; Mashtalyar, D. V.; Gnedenkov, S. V.; Sergienko, V. I. [Institute of Chemistry, Vladivostok (Russian Federation)

    2017-06-15

    The MA8 alloy (formula Mg-Mn-Ce) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

  18. Corrosion Resistance and Durability of Superhydrophobic Copper Surface in Corrosive NaCl Aqueous Solution

    Directory of Open Access Journals (Sweden)

    Chun-Wei Yao

    2018-02-01

    Full Text Available Artificial superhydrophobic copper surfaces play an important role in modern applications such as self-cleaning and dropwise condensation; however, corrosion resistance and durability often present as major concerns in such applications. In this study, the anti-corrosion properties and mechanical durability of superhydrophobic copper surface have been investigated. The superhydrophobic copper surfaces were achieved with wet chemical etching and an immersion method to reduce the complexity of the fabrication process. The surface structures and materials were characterized using scanning electron microscope (SEM, energy dispersive X-ray spectroscopy (EDX, and Fourier transform infrared spectrometer (FTIR. The corrosion resistance and mechanical properties of the superhydrophobic copper surface were characterized after immersing surfaces in a 3.5 wt % NaCl solution. The chemical stability of the superhydrophobic copper surface in the NaCl solution for a short period of time was also evaluated. An abrasion test and an ultrasound oscillation were conducted to confirm that the copper surface contained durable superhydrophobic properties. In addition, an atomic force microscope was employed to study the surface mechanical property in the corrosion conditions. The present study shows that the resulting superhydrophobic copper surface exhibit enhanced corrosion resistance and durability.

  19. Influence of surface layer on mechanical and corrosion properties of nickel-titanium orthodontic wires.

    Science.gov (United States)

    Katić, Višnja; Curković, Helena Otmačić; Semenski, Damir; Baršić, Gorana; Marušić, Katarina; Spalj, Stjepan

    2014-11-01

    To analyze the effect of various coating formulations on the mechanical and corrosion properties of nickel-titanium (NiTi) orthodontic wires. Uncoated, rhodium-coated, and nitrified NiTi wires were observed with a three-point-bend test, surface roughness (Ra) measurement, scanning electron microscopy, energy dispersive spectroscopy, and electrochemical testing (open circuit potential, electrochemical impedance spectroscopy, and cyclic polarization scan). Differences in the properties of tested wire types were analyzed with analysis of variance and Tukey post hoc test. Uncoated and nitrified NiTi wires showed similar mechanical and anticorrosive properties, while rhodium-coated NiTi wires showed the highest Ra and significantly higher modulus of elasticity, yield strength, and delivery of forces during loading but not in unloading. Rhodium-coated NiTi wires also had the highest corrosion current density and corrosion potential, lowest impedance modulus, and two time constants on Bode plot, one related to the Rh/Au coating and the other to underlying NiTi. Working properties of NiTi wires were unaffected by various coatings in unloading. Nitrification improved corrosion resistance. Rhodium coating reduced corrosion resistance and pronounced susceptibility to pitting corrosion in artificial saliva because of galvanic coupling between the noble coating and the base alloy.

  20. Surface Layers of Zr-18%Nb Alloy Modified by Ultrasonic Impact Treatment: Microstructure, Hardness and Corrosion

    Science.gov (United States)

    Khripta, N. I.; Karasevska, O. P.; Mordyuk, B. N.

    2017-11-01

    Near-surface layers in Zr-18%Nb alloy were modified using ultrasonic impact treatment (UIT). The effects of the UIT processing time on a microstructural formation, omega/alpha precipitations, microhardness and corrosion are analyzed. XRD analysis, TEM and SEM observations and EDX characterization allow establishing the links between the microstructure, microhardness and corrosion behavior of the surface layers formed. At the strain extent up to e ≈ 0.3, structural formation occurs under influence of deformation induced heating, which facilitates omega precipitation in beta phase and mechanically induced oxygen transport and oxide formation. XRD analysis reveals moderate compressive residual stresses (- 160 MPa) and pronounced {110} texture after the UIT process. Generation of dislocations and hindering of their movement by nanoscale omega precipitates manifest themselves as the broadening of diffraction peaks occurred mainly owing to the lattice microstrains, and they provide marked strain hardening. The enhanced anticorrosion properties of Zr-18%Nb alloy in saline solution were concluded to be a result of the formation of a protective oxide film, {110} texture and compressive stresses.

  1. Comportamiento anticorrosivo de pinturas de base agua aplicadas en aceros

    Directory of Open Access Journals (Sweden)

    Bethencourt, M.

    2004-04-01

    Full Text Available Organic coatings, mainly paints, are one of the most important methods for protecting steel against corrosion. Both their low cost and easy applicability are between the reasons for selecting them as a method for protecting approximately 90% of the structures exposed to atmosphere. In this work, anticorrosive properties of an acrylic waterborne paint applied to a naval steel have been evaluated in NaCl at 3.5% solutions by means of electrochemicals techniques, such as Linear Polarisation and Electrochemical Impedance Spectroscopy.

    Los recubrimientos orgánicos, especialmente las pinturas, son uno de los métodos de protección más ampliamente empleados para evitar la corrosión del acero. Su bajo coste y facilidad de aplicación son unas de las principales razones por las que, aproximadamente, el 90% de la totalidad de las superficies metálicas se protegen con pinturas. En este trabajo se estudia el comportamiento de una pintura acrílica de base agua aplicada sobre un acero de uso frecuente en la Industria Naval. Para dicho estudio, las muestras pintadas se sometieron a ensayos electroquímicos de Polarización Lineal y Espectroscopía de Impedancia Electroquímica en disolución de NaCl al 3.5%, tras diferentes periodos de inmersión en este medio.

  2. Al2O3 Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB Technique

    Directory of Open Access Journals (Sweden)

    Gabriele Baiocco

    2018-01-01

    Full Text Available Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less, and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al2O3 film on a magnesium alloy realized by the fluidized bed (FB technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al2O3 coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

  3. Coatings on X20Cr13 and X10CrNiMoV 1222 compressor blades as a protection against erosion and corrosion fatigue

    International Nuclear Information System (INIS)

    Schmitt-Thomas, K.G.

    1989-01-01

    Compressor bladings of stationary gas turbines and aircraft engines are very often covered with an anti-corrosive coating in order to prevent the failure of the blades due to corrosion fatigue. This study tested inorganically bound aluminium coatings - consisting of aluminium pigments which are intercalated in a matrix of chromate/phosphate compounds - with regard to their suitability as compressor blade coatings. In addition to the determination of the fundamental knowledge on their behaviour as regards erosion, corrosion and corrosion fatigue in an undamaged state, corrosion and corrosion fatigue studies were carried out on coating systems which were damaged due to blasting wear. Industrially produced aluminium coatings were taken into account which promised a high degree of resistance to corrosion and erosion, and which are a representative cross section of the possible constellations of coating parameters. Comparative studies were carried out on aluminium diffusion layers, electrolytically precipitated aluminium layers and on modified, inorganically bound aluminium coatings (with additional TiN surface layer). (orig./MM) [de

  4. Formulation and Assessment of a Wash-Primer Containing Lanthanum "Tannate" for Steel Temporary Protection

    Science.gov (United States)

    D'Alessandro, Oriana; Selmi, Gonzalo J.; Deyá, Cecilia; Di Sarli, Alejandro; Romagnoli, Roberto

    2017-12-01

    Tannins are polyphenols synthesized by plants and useful for the coating industry as corrosion inhibitors. In addition, lanthanum salts have a great inhibitory effect on steel corrosion. The aim of this study was to obtain lanthanum "tannate" with adequate solubility to be incorporated as the corrosion inhibitor in a wash-primer. The "tannate" was obtained from commercial "Quebracho" tannin and 0.1 M La(NO3)3. The soluble tannin was determined by the Folin-Denis reagent, while the concentration of Lanthanum was obtained by a gravimetric procedure. The protective action of "tannate" on SAE 1010 steel was evaluated by linear polarization curves and corrosion potential measurements. Lanthanum "tannate" was incorporated in a wash-primer formulation and tested by corrosion potential and ionic resistance measurements. The corrosion rate was also determined by the polarization resistance technique. Besides, the primer was incorporated in an alkyd paint system and its anticorrosion performance assessed in the salt spray cabinet and by electrochemical impedance spectroscopy. Results showed that lanthanum "tannate" primer inhibits the development of deleterious iron oxyhydroxides on the steel substrate and incorporated into a paint system had a similar behavior to the primer formulated with zinc tetroxychromate.

  5. A polyaniline based intrinsically conducting coating for corrosion protection of structural steels.

    Science.gov (United States)

    Pan, Tongyan; Wang, Zhaoyang

    2013-11-01

    Among the various corrosion protection strategies for structural steels, coating techniques provide the most cost-effective protection and have been used as the primary mode of corrosion protection. Existing coating techniques however have been used mainly for their barrier capability and therefore all have a limited service life due to oxidation aging, electrolytic degradation, or various inadvertent defects and flaws occurred in and after coating applications. This work investigated the anti-corrosion potential of a π-conjugated polymer-polyaniline (PANi), which was doped into an intrinsically conducting polymer and then included in a two-layer coating system as a primer layer. To achieve a long service life, the primer layer was made by mixing the conductive PANi in a waterborne poly-vinyl butyral solution to provide strong adhesion to steel surface, and then topcoated with a layer of elastomer-modified polyethylene to obtain extra mechanical and barrier protections. Two ASTM standard tests were conducted to evaluate the corrosion durability and tensile adhesion of the two-layer system, in which the system demonstrated superior performance. The Scanning Kelvin Probe Force Microscopy (SKPFM) was used to provide the microscopic evidences for the outstanding performance. Copyright © 2013 Wiley Periodicals, Inc.

  6. Silica nanocontainers for active corrosion protection.

    Science.gov (United States)

    Maia, Frederico; Tedim, João; Lisenkov, Aleksey D; Salak, Andrei N; Zheludkevich, Mikhail L; Ferreira, Mário G S

    2012-02-21

    Novel self-healing protective coatings with nanocontainers of corrosion inhibitors open new opportunities for long-term anticorrosion protection of different metallic materials. In this paper a new type of functional nanoreservoir based on silica nanocapsules (SiNC) synthesized and loaded with corrosion inhibitor 2-mercaptobenzothiazole (MBT) in a one-stage process is reported for the first time. Unlike conventional mesoporous silica nanoparticles, SiNC possess an empty core and shell with gradual mesoporosity, arising from the particular conditions of the synthetic route adopted, which confers significant loading capacity and allows prolonged and stimuli-triggered release of the inhibiting species. The kinetics of inhibitor release was studied at different pH values and concentrations of NaCl. The results show a clear dependence of the release profiles on corrosion relevant triggers such as pH and Cl(-) concentration. When SiNC loaded with MBT are dispersed in NaCl solution, there is a significant decrease of the corrosion activity on aluminium alloy 2024. More importantly, when SiNC-MBT is added to a conventional water-based coating formulation, the modified coating hampers corrosion activity at the metal interface, better than in the case of direct addition of corrosion inhibitor. Furthermore, self-healing is observed before and after artificially inflicting defects in the modified coatings. As a result, the developed nanocontainers show high potential to be used in new generation of active protective coatings. This journal is © The Royal Society of Chemistry 2012

  7. Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

    Science.gov (United States)

    Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

    2017-10-18

    The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

  8. Mesoporous silica nanoparticles for active corrosion protection.

    Science.gov (United States)

    Borisova, Dimitriya; Möhwald, Helmuth; Shchukin, Dmitry G

    2011-03-22

    This work presents the synthesis of monodisperse, mesoporous silica nanoparticles and their application as nanocontainers loaded with corrosion inhibitor (1H-benzotriazole (BTA)) and embedded in hybrid SiOx/ZrOx sol-gel coating for the corrosion protection of aluminum alloy. The developed porous system of mechanically stable silica nanoparticles exhibits high surface area (∼1000 m2·g(-1)), narrow pore size distribution (d∼3 nm), and large pore volume (∼1 mL·g(-1)). As a result, a sufficiently high uptake and storage of the corrosion inhibitor in the mesoporous nanocontainers was achieved. The successful embedding and homogeneous distribution of the BTA-loaded monodisperse silica nanocontainers in the passive anticorrosive SiOx/ZrOx film improve the wet corrosion resistance of the aluminum alloy AA2024 in 0.1 M sodium chloride solution. The enhanced corrosion protection of this newly developed active system in comparison to the passive sol-gel coating was observed during a simulated corrosion process by the scanning vibrating electrode technique (SVET). These results, as well as the controlled pH-dependent release of BTA from the mesoporous silica nanocontainers without additional polyelectrolyte shell, suggest an inhibitor release triggered by the corrosion process leading to a self-healing effect.

  9. Effects of Ti-C:H coating and plasma nitriding treatment on tribological, electrochemical, and biocompatibility properties of AISI 316L.

    Science.gov (United States)

    Kao, W H; Su, Y L; Horng, J H; Zhang, K X

    2016-08-01

    Ti-C:H coatings were deposited on original, nitrided, and polished-nitrided AISI 316L stainless steel substrates using a closed field unbalanced magnetron sputtering system. Sliding friction wear tests were performed in 0.89 wt.% NaCl solution under a load of 30 N against AISI 316L stainless steel, Si3N4, and Ti6Al4V balls, respectively. The electrochemical properties of the various specimens were investigated by means of corrosion tests performed in 0.89 wt.% NaCl solution at room temperature. Finally, the biocompatibility properties of the specimens were investigated by performing cell culturing experiments using purified mouse leukemic monocyte macrophage cells (Raw264.7). In general, the results showed that plasma nitriding followed by Ti-C:H coating deposition provides an effective means of improving the wear resistance, anti-corrosion properties, and biocompatibility performance of AISI 316L stainless steel. © The Author(s) 2016.

  10. Design and fabrication of a PET/PTFE-based piezoelectric squeeze mode drop-on-demand inkjet printhead with interchangeable nozzle

    KAUST Repository

    Li, Erqiang

    2010-09-01

    A PET/PTFE-based piezoelectric squeeze mode drop-on-demand inkjet printhead with interchangeable nozzles is designed and fabricated. The printhead chamber is comprised of PET (polyethylene terephthalate) tubing or PTFE (polytetrafluoroethylene, or Teflon) tubing, which of a much softer material, than the conventionally used glass tubing. Applying the same electrical voltage, PET/PTFE-based printhead will generate a larger volume change in the material to be dispensed. The novel printhead fabricated herein has successfully dispensed liquids with viscosities up to 100 cps, as compared to 20 cps for the commercial printheads. Furthermore, PTFE-based printhead provides excellent anti-corrosive property when strongly corrosive inks are involved. The interchangeable nozzle design enables the same printhead to be fitted with nozzles of different orifice size, thus a clogged nozzle can be easily removed for cleaning or replacement. The characteristics of this novel printhead are also studied by dispensing glycerin-water solutions. © 2010 Elsevier B.V. All rights reserved.

  11. Study on tea leaves extract as green corrosion inhibitor of mild steel in hydrochloric acid solution

    Science.gov (United States)

    Hamdan, A. B.; Suryanto; Haider, F. I.

    2018-01-01

    Corrosion inhibitor from extraction of plant has been considered as the most preferable and most chosen technique to prevent corrosion of metal in acidic medium because of the environmental friendly factor. In this study, black tea leaves extraction was tested as corrosion inhibitor for mild steel in 0.1M of hydrochloric acid (HCl) with the absence and presence of corrosion inhibitor. The efficiency and effectiveness of black tea as corrosion inhibitor was tested by using corrosion weight loss measurement experiment was carried out with varies parameters which with different concentration of black tea extract solution. The extraction of black tea solution was done by using aqueous solvent method. The FT-IR result shows that black tea extract containing compounds such as catechin, caffeine and tannins that act as anti-corrosive reagents and responsible to enhance the effectiveness of black tea extract as corrosion inhibitor by forming the hydrophobic thin film through absorption process. As a result of weight loss measurement, it shows that loss in weight of mild steel reduces as the concentration of inhibitor increases. The surface analysis was done on the mild steel samples by using SEM.

  12. Simple and fast preparation of graphene oxide@ melamine terephthaldehyde and its PVC nanocomposite via ultrasonic irradiation: Chemical and thermal resistance study.

    Science.gov (United States)

    Khaleghi, Mahroo; Didehban, Khadijeh; Shabanian, Meisam

    2018-05-01

    Melamine terephthaldehyde modified graphene oxide (MTR-GO) with optimum content was easily prepared via ultrasonication method and used as anti-corrosion additive for Poly (vinyl chloride) (PVC). The effects of ultrasonicated MTR-GO on the mechanical, chemical and thermal resistance of the PVC were thoroughly studied. Change percentage of tensile strength and weight change percentage of PVC (P) and PVC/MTR-GO nanocomposite (PN) in acetone and sodium hypochlorite (NaClO) media at two different exposure temperature (20 °C and 50 °C) were examined. The PN sample showed lower change loss percentage of tensile strength in acetone uptake as compared with P sample at 20 °C. In higher temperature (50 °C), P sample was decomposed while PN still showed tensile data. The change loss percentage in tensile strength of PN sample showed 13% change at 50 °C in sodium hypochlorite while P sample showed 63% change for the parameter. Protective behavior of MTR-GO nanofiller on PVC matrix against thermal HCl releasing was investigated by Congo red tests. The results showed that the nanocomposite release less amount of HCl as compare to the neat PVC. Copyright © 2017. Published by Elsevier B.V.

  13. Chemical grafting of the superhydrophobic surface on copper with hierarchical microstructure and its formation mechanism

    Science.gov (United States)

    Cai, Junyan; Wang, Shuhui; Zhang, Junhong; Liu, Yang; Hang, Tao; Ling, Huiqin; Li, Ming

    2018-04-01

    In this paper, a superhydrophobic surface with hierarchical structure was fabricated by chemical deposition of Cu micro-cones array, followed by chemical grafting of poly(methyl methacrylate) (PMMA). Water contact measurements give contact angle of 131.0° on these surfaces after PMMA grafting of 2 min and 165.2° after 6 min. The superhydrophobicity results from two factors: (1) the hierarchical structure due to Cu micro-cones array and the second level structure caused by intergranular corrosion during grafting of PMMA (confirmed by the scanning electron microscopy) and (2) the chemical modification of a low surface energy PMMA layer (confirmed by Fourier transform infrared spectrometer and X-ray photoelectron spectroscopy). In the chemical grafting process, the spontaneous reduction of nitrobenzene diazonium (NBD) tetrafluoroborate not only causes the corrosion of the Cu surface that leads to a hierarchical structure, but also initiates the polymerization of methyl methacrylate (MMA) monomers and thus the low free energy surface. Such a robust approach to fabricate the hierarchical structured surface with superhydrophobicity is expected to have practical application in anti-corrosion industry.

  14. Tribological Studies of Antiwear Antifriction Composition and its Application

    Directory of Open Access Journals (Sweden)

    V.N. Duradji

    2016-12-01

    Full Text Available In recent decades appeared the considerable interest in the use of the antiwear, anticorrosion and restoration technologies in friction units, including the internal combustion engines. These technologies allow reducing the friction coefficient and the wear of friction surfaces during the operation without disassembly of the components and assemblies. The present work involves the studies of the tribotechnical characteristics of the friction pairs when using the antiwear antifrictional (AWAF composition, injected in the lubricating medium. The results show, that injection of the AWAF composition in the lubricating material does not cause the changes in the microstructure and microhardness of the surface of friction pairs, friction coefficient decreases in 1.5 – 2 times, the amount of wear of the rubbing parts is close to zero. The obtained effect is causes by the establishing of the selective transfer process (wearless friction with the formation of the servovite film. Application of this composition allows to improve efficiency of machines and equipment, considerably reduce the content of CO and CH as well as solid impurities in the engine exhaust gases, and reduce the running-in time of the diesel engines.

  15. Hybrid coating on steel: ZnNi electrodeposition and surface modification with organothiols and diazonium salts

    International Nuclear Information System (INIS)

    Berger, Francois; Delhalle, Joseph; Mekhalif, Zineb

    2008-01-01

    Sacrificial electrodeposited ZnNi is currently studied for replacing chromate conversion coatings (CCC) in anticorrosion applications. The present-day performances of ZnNi are still away from those of CCCs and the additional organic layers such as polymers and paints are still permeable and cannot prevent the corrosive species to reach the metal. Suitable adhesion primers could improve the situation by minimizing the access of the corrosive species to the polymer/metal interface. As a contribution to this interface problem, the present work provides a comparison of the protective properties of two structurally related molecules (4-nitrothiophenol and 4-nitrobenzenediazonium) grafted on a ZnNi coating electrodeposited on steel. Films of 4-nitrophenyl have been prepared according to the self-assembly process while films of 4-nitrobenzene have been obtained by electrochemical grafting, n-dodecanethiol being used as model system. The adsorption of these molecules as well as the resulting organic film is characterized by X-ray photoelectron spectroscopy (XPS) and polarization modulation-infrared reflection absorption spectroscopy (PM-IRRAS). The protective properties of the organic films against corrosion are investigated by linear sweep voltammetry (LSV), cyclic voltammetry (CV) and scanning vibrating electrode technique (SVET)

  16. The criteria of fracture in the case of the leak of pressure vessels

    International Nuclear Information System (INIS)

    Habil; Ziliukas, A.

    1997-01-01

    In order to forecast the break of the high pressure vessels and the network of pipes in a nuclear reactor, according to the concept of leak before break of pressure vessels, it is necessary to analyze the conditions of project, production, and mounting quality as well as of exploitation. It is also necessary to evaluate the process of break by the help of the fracture criteria. In the Ignalina Nuclear Power Plant of, in Lithuania, the most important objects of investigation are: the highest pressure pipes, made of Japanese steel 19MN5 and having an anticorrosive austenitic: coal inside, the pipes of distribution, which arc made of 08X1810T steel. The steel of the network of pipes has a quality of plasticity: therefore the only criteria of fragile is impossible to apply to. The process of break would be best described by the universal criteria of elastic - plastic fracture. For this purpose the author offers the criterion of the double parameter

  17. Modified corrosion protection coatings for Concrete tower of Transmission line

    Science.gov (United States)

    Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

    2017-12-01

    By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

  18. Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

    International Nuclear Information System (INIS)

    Qiu, Shihui; Chen, Cheng; Cui, Mingjun; Li, Wei; Zhao, Haichao; Wang, Liping

    2017-01-01

    Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

  19. Polymers for Combating Biocorrosion

    Directory of Open Access Journals (Sweden)

    Jing Guo

    2018-03-01

    Full Text Available Biocorrosion has been considered as big trouble in many industries and marine environments due to causing of great economic loss. The main disadvantages of present approaches to prevent corrosion include being limited by environmental factors, being expensive, inapplicable to field, and sometimes inefficient. Studies show that polymer coatings with anticorrosion and antimicrobial properties have been widely accepted as a novel and effective approach to prevent biocorrosion. The main purpose of this review is to summarize up the progressive status of polymer coatings used for combating microbial corrosion. Polymers used to synthesize protective coatings are generally divided into three categories: (i traditional polymers incorporated with biocides, (ii antibacterial polymers containing quaternary ammonium compounds, and (iii conductive polymers. The strategies to synthesize polymer coatings resort mainly to grafting antibacterial polymers from the metal substrate surface using novel surface-functionalization approaches, such as free radical polymerization, chemically oxidative polymerization, and surface-initiated atom transfer radical polymerization, as opposed to the traditional approaches of dip coating or spin coating.

  20. Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Shihui [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Chen, Cheng; Cui, Mingjun [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Li, Wei [Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

    2017-06-15

    Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

  1. Effect of Heat Treatment on Corrosion Behaviors of Mg-5Y-1.5Nd Alloys

    Directory of Open Access Journals (Sweden)

    Xiumin Ma

    2016-01-01

    Full Text Available Corrosion behavior of Mg-5Y-1.5Nd alloy was investigated after heat treatment. The microstructure and precipitation were studied by scanning electron microscope (SEM and energy dispersive spectrometer (EDS. The weight loss rates of different samples were arranged as T6-24 h>T6-6 h>T6-14 h>as-cast>T4. The open circuit potential (OCP showed that T4 sample had a more positive potential than that of other samples. The potentiodynamic polarization curves showed that the T6-24 h sample had the highest corrosion current density of 245.362 μA·cm−2, whereas the T4 sample had the lowest at 52.164 μA·cm−2. The EIS results confirmed that the heat treatment reduced the corrosion resistance for Mg-5Y-1.5Nd alloy, because the precipitations acted as the cathode of electrochemical reactions to accelerate the corrosion process. The corrosion rates of different samples were mainly determined by the amount and distribution of the precipitations. The precipitations played dual roles that depended on the amount and distribution. The presence of the phase in the alloys could deteriorate the corrosion performance as it could act as an effective galvanic cathode. Otherwise, a fine and homogeneous phase appeared to be a better anticorrosion barrier.

  2. Biogenic corrosion inhibitor on mild steel protection in concentrated HCl medium.

    Science.gov (United States)

    Krishnan, Muthukumar; Subramanian, Harinee; Dahms, Hans-Uwe; Sivanandham, Vignesh; Seeni, Palanichamy; Gopalan, Subramanian; Mahalingam, Ashok; Rathinam, Arthur James

    2018-02-08

    Turbinaria ornata (TO) extract was tested as green corrosion inhibitor on mild steel (MS) coupons in conc. HCl medium with an efficiency of 100% at 25 g l -1 during 5 min exposure. Antibacterial efficacy performed against 16 S rDNA identified marine biofilming bacteria (MBB) and human pathogenic bacteria (HPB). Maximum inhibition growth was 16 mm on MBB observed in Bacillus megaterium (MBF14 - AB894827) and 20 mm on HPB in Escherichia coli (B5 - NCIM 2931). Similarly, minimum of 10 mm on MBB witnessed in Pseudomonas sp., (MBF9 - AB894829). Toxicity studies proved 50.0% LC 50 at 500 μg ml -1 in 24 hrs, whereas Balanus amphitrite resulted in 100% mortality within 12 hrs. Results including weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy, FT-IR and GC-MS confirm 10-Octadecaonic acid as a major corrosion inhibitor from T. ornata and is discovered as a novel antifoulant. Anticorrosion formulation will become available soon.

  3. Synthesis and characterization of the aluminium phosphates modified with ammonium, calcium and molybdenum by hydrothermal method

    Directory of Open Access Journals (Sweden)

    Łuczka Kinga

    2016-06-01

    Full Text Available Synthesis and characterization of the aluminum phosphates modified with ammonium, calcium and molybdenum were conducted. The influence of process parameters (reactive pressure and molar ratios in the reaction mixture were studied. The contents of the individual components in the products were in the range of: 10.97–17.31 wt% Al, 2.65–13.32 wt% Ca, 0.70–3.11 wt% Mo, 4.36–8.38 wt% NH3, and 35.12–50.54 wt% P2O5. The materials obtained in the experiments were characterized by various physicochemical parameters. The absorption oil number was in the range from 67 to 89 of oil/100 g of product, the surface area was within the range of 4–76 m2/g, whereas the average particle size of products reached 282–370 nm. The Tafel tests revealed comparable anticorrosive properties of aluminum phosphates modified with ammonium, calcium, molybdenum in comparison with commercial phosphate.

  4. Novel Thiol-Ene Hybrid Coating for Metal Protection

    Directory of Open Access Journals (Sweden)

    Mona Taghavikish

    2016-04-01

    Full Text Available A novel hybrid anticorrosion coating with dual network of inorganic (Si–O–Si and organic bonds (C–S–C was prepared on metal through an in situ sol-gel and thiol-ene click reaction. This novel interfacial thin film coating incorporates (3-mercaptopropyl trimethoxysilane (MPTS and 1,4-di(vinylimidazolium butane bisbromide based polymerizable ionic liquid (PIL to form a thiol-ene based photo-polymerized film, which on subsequent sol-gel reaction forms a thin hybrid interfacial layer on metal surface. On top of this PIL hybrid film, a self-assembled nanophase particle (SNAP coating was employed to prepare a multilayer thin film coating for better corrosion protection and barrier performance. The novel PIL hybrid film was characterised for structure and properties using Fourier transform infrared spectroscopy (FTIR, differential scanning calorimetry (DSC, and thermogravimetric analysis (TGA. The corrosion protection performance of the multilayer coating was examined using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results reveal that this novel double layer coating on metal offers excellent protection against corrosion and has remarkably improved the barrier effect of the coating.

  5. Determination of elastic mechanical characteristics of surface coatings from analysis of signals obtained by impulse excitation

    Science.gov (United States)

    Nyaguly, E.; Craştiu, I.; Deac, S.; Gozman-Pop, C.; Drăgănescu, G.; Bereteu, L.

    2018-01-01

    Most of the surface coatings are based on the synthetic polymers, which are substances composed from very large molecules that form tough, flexible, adhesive films when applied to surfaces. The other components of surface coverings materials are pigments that provide colour, opacity, gloss and other properties. Surface coatings are two-phase composite materials: constitute a polymer matrix on the one side, and on the other side of the pigments and additives dispersed in the matrix. Their role is not only aesthetically but also to ensure anticorrosive protection or even improve some mechanical properties of coated surfaces. In this paper it will follow, starting from the mechanical properties of the substrate, the metallic sheet in general, to determine the new properties of the assembly of substrate and the two coating layers, also the determination of mechanical properties of the layers. From the analysis of vibroacoustic signals obtained by the impulse excitation of the sample, one can determine the elasticity modulus. These results come to validate the results based on finite element analysis (FEA) of the same samples.

  6. The criteria of fracture in the case of the leak of pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Habil; Ziliukas, A.

    1997-04-01

    In order to forecast the break of the high pressure vessels and the network of pipes in a nuclear reactor, according to the concept of leak before break of pressure vessels, it is necessary to analyze the conditions of project, production, and mounting quality as well as of exploitation. It is also necessary to evaluate the process of break by the help of the fracture criteria. In the Ignalina Nuclear Power Plant of, in Lithuania, the most important objects of investigation are: the highest pressure pipes, made of Japanese steel 19MN5 and having an anticorrosive austenitic: coal inside, the pipes of distribution, which arc made of 08X1810T steel. The steel of the network of pipes has a quality of plasticity: therefore the only criteria of fragile is impossible to apply to. The process of break would be best described by the universal criteria of elastic - plastic fracture. For this purpose the author offers the criterion of the double parameter.

  7. Mechanically robust superhydrophobic steel surface with anti-icing, UV-durability, and corrosion resistance properties.

    Science.gov (United States)

    Wang, Nan; Xiong, Dangsheng; Deng, Yaling; Shi, Yan; Wang, Kun

    2015-03-25

    A superhydrophobic steel surface was prepared through a facile method: combining hydrogen peroxide and an acid (hydrochloric acid or nitric acid) to obtain hierarchical structures on steel, followed by a surface modification treatment. Empirical grid maps based on different volumes of H2O2/acid were presented, revealing a wettability gradient from "hydrophobic" to "rose effect" and finally to "lotus effect". Surface grafting has been demonstrated to be realized only on the oxidized area. As-prepared superhydrophobic surfaces exhibited excellent anti-icing properties according to the water-dripping test under overcooled conditions and the artificial "steam-freezing" (from 50 °C with 90% humidity to the -20 °C condition) test. In addition, the surfaces could withstand peeling with 3M adhesive tape at least 70 times with an applied pressure of 31.2 kPa, abrasion by 400 grid SiC sandpaper for 110 cm under 16 kPa, or water impacting for 3 h without losing superhydrophobicity, suggesting superior mechanical durability. Moreover, outstanding corrosion resistance and UV-durability were obtained on the prepared surface. This successful fabrication of a robust, anti-icing, UV-durable, and anticorrosion superhydrophobic surface could yield a prospective candidate for various practical applications.

  8. Recent advances in superhydrophobic nanomaterials and nanoscale systems.

    Science.gov (United States)

    Nagappan, Saravanan; Park, Sung Soo; Ha, Chang-Sik

    2014-02-01

    This review describes the recent advances in the field of superhydrophobic nanomaterials and nanoscale systems. The term superhydrophobic is defined from the surface properties when the surface shows the contact angle (CA) higher than 150 degrees. This could be well known from the lotus effect due to the non-stick and self-cleaning properties of the lotus leaf (LL). We briefly introduced the methods of preparing superhydrophobic surfaces using top-down approaches, bottom-up approaches and a combination of top-down and bottom-up approaches and various ways to prepare superhydrophobic nanomaterials and nanoscale systems using the bio-inspired materials, polymer nanocomposites, metal nanoparticles graphene oxide (GO) and carbon nanotubes (CNTs). We also pointed out the recent applications of the superhydrophobic nanomaterials and nanoscale systems in oil-spill capture and separations, self-cleaning and self-healing systems, bio-medicals, anti-icing and anti-corrosive, electronics, catalysis, textile fabrics and papers etc. The review also highlights the visionary outlook for the future development and use of the superhydrophobic nanomaterials and nanoscale systems for a wide variety of applications.

  9. Biosurfactants: Promising Molecules for Petroleum Biotechnology Advances

    Directory of Open Access Journals (Sweden)

    DARNE GERMANO DE ALMEIDA

    2016-10-01

    Full Text Available The growing global demand for sustainable technologies that improves the efficiency of petrochemical processes in the oil industry has driven advances in petroleum biotechnology in recent years. Petroleum industry uses substantial amounts of petrochemical-based synthetic surfactants in its activities as mobilizing agents to increase the availability or recovery of hydrocarbons as well as many other applications related to extraction, treatment, cleaning and transportation. However, biosurfactants have several potential applications for use across the oil processing chain and in the formulations of petrochemical products such as emulsifying/demulsifying agents, anticorrosive, biocides for sulphate-reducing bacteria, fuel formulation, extraction of bitumen from tar sands and many other innovative applications. Due to their versatility and proven efficiency, biosurfactants are often presented as valuable versatile tools that can transform and modernise petroleum biotechnology in an attempt to provide a true picture of state of the art and directions or use in the oil industry. We believe that biosurfactants are going to have a significant role in many future applications in the oil industries and in this review therefore, we highlight recent important relevant applications, patents disclosures and potential future applications for biosurfactants in petroleum and related industries.

  10. Biosurfactants: Promising Molecules for Petroleum Biotechnology Advances.

    Science.gov (United States)

    De Almeida, Darne G; Soares Da Silva, Rita de Cássia F; Luna, Juliana M; Rufino, Raquel D; Santos, Valdemir A; Banat, Ibrahim M; Sarubbo, Leonie A

    2016-01-01

    The growing global demand for sustainable technologies that improves the efficiency of petrochemical processes in the oil industry has driven advances in petroleum biotechnology in recent years. Petroleum industry uses substantial amounts of petrochemical-based synthetic surfactants in its activities as mobilizing agents to increase the availability or recovery of hydrocarbons as well as many other applications related to extraction, treatment, cleaning, and transportation. However, biosurfactants have several potential applications for use across the oil processing chain and in the formulations of petrochemical products such as emulsifying/demulsifying agents, anticorrosive, biocides for sulfate-reducing bacteria, fuel formulation, extraction of bitumen from tar sands, and many other innovative applications. Due to their versatility and proven efficiency, biosurfactants are often presented as valuable versatile tools that can transform and modernize petroleum biotechnology in an attempt to provide a true picture of state of the art and directions or use in the oil industry. We believe that biosurfactants are going to have a significant role in many future applications in the oil industries and in this review therefore, we highlight recent important relevant applications, patents disclosures and potential future applications for biosurfactants in petroleum and related industries.

  11. Regular pipeline maintenance of gas pipeline using technical operational diagnostics methods

    Energy Technology Data Exchange (ETDEWEB)

    Volentic, J. [Gas Transportation Department, Slovensky plynarensky priemysel, Slovak Gas Industry, Bratislava (Slovakia)

    1997-12-31

    Slovensky plynarensky priemysel (SPP) has operated 17 487 km of gas pipelines in 1995. The length of the long-line pipelines reached 5 191 km, distribution network was 12 296 km. The international transit system of long-line gas pipelines ranged 1 939 km of pipelines of various dimensions. The described scale of transport and distribution system represents a multibillion investments stored in the ground, which are exposed to the environmental influences and to pipeline operational stresses. In spite of all technical and maintenance arrangements, which have to be performed upon operating gas pipelines, the gradual ageing takes place anyway, expressed in degradation process both in steel tube, as well as in the anti-corrosion coating. Within a certain time horizon, a consistent and regular application of methods and means of in-service technical diagnostics and rehabilitation of existing pipeline systems make it possible to save substantial investment funds, postponing the need in funds for a complex or partial reconstruction or a new construction of a specific gas section. The purpose of this presentation is to report on the implementation of the programme of in-service technical diagnostics of gas pipelines within the framework of regular maintenance of SPP s.p. Bratislava high pressure gas pipelines. (orig.) 6 refs.

  12. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy.

    Science.gov (United States)

    Chen, Jun; Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-03-08

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO₄·3H₂O, MnHPO₄·2.25H₂O, BaHPO₄·3H₂O, BaMg₂(PO₄)₂, Mg₃(PO₄)₂·22H₂O, Ca₃(PO₄)₂·xH₂O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl.

  13. Formulation and Assessment of a Wash-Primer Containing Lanthanum "Tannate" for Steel Temporary Protection

    Science.gov (United States)

    D'Alessandro, Oriana; Selmi, Gonzalo J.; Deyá, Cecilia; Di Sarli, Alejandro; Romagnoli, Roberto

    2018-02-01

    Tannins are polyphenols synthesized by plants and useful for the coating industry as corrosion inhibitors. In addition, lanthanum salts have a great inhibitory effect on steel corrosion. The aim of this study was to obtain lanthanum "tannate" with adequate solubility to be incorporated as the corrosion inhibitor in a wash-primer. The "tannate" was obtained from commercial "Quebracho" tannin and 0.1 M La(NO3)3. The soluble tannin was determined by the Folin-Denis reagent, while the concentration of Lanthanum was obtained by a gravimetric procedure. The protective action of "tannate" on SAE 1010 steel was evaluated by linear polarization curves and corrosion potential measurements. Lanthanum "tannate" was incorporated in a wash-primer formulation and tested by corrosion potential and ionic resistance measurements. The corrosion rate was also determined by the polarization resistance technique. Besides, the primer was incorporated in an alkyd paint system and its anticorrosion performance assessed in the salt spray cabinet and by electrochemical impedance spectroscopy. Results showed that lanthanum "tannate" primer inhibits the development of deleterious iron oxyhydroxides on the steel substrate and incorporated into a paint system had a similar behavior to the primer formulated with zinc tetroxychromate.

  14. Fault location method for unexposed gas trunk line insulation at stray current constant effect area

    Science.gov (United States)

    Tsenev, A. N.; Nosov, V. V.; Akimova, E. V.

    2017-10-01

    For the purpose of gas trunk lines safe operation, two types of pipe wall metal anticorrosion protection are generally used - the passive (insulation coating) protection and the active (electrochemical) protection. In the process of a pipeline long-term operation, its insulation is subject to wear and damage. Electrochemical protection means of a certain potential value prevent metal dissolution in the soil. When insulation wear and tear attains a level of insufficiency of the protection potential value, the insulating coating needs repair which is a labor-consuming procedure. To reduce the risk of such situation, it is necessary to make inspection rounds to monitor the condition of pipe insulation. A method for pipeline insulation coating unexposed fault location based on Pearson method is considered, wherein a working cathodic protection station signal of 100 Hz frequency is used, which makes installation of a generator unnecessary, and also a specific generator signal of 1 kHz frequency is used at high noise immunity and sensitivity of the instrument complex. This method enables detection and sizing of unexposed pipeline defects within the zones of earth current permanent action. High noise immunity of selective indicators allows for operation in proximity to 110 kV, 220 kV, and 500 kV power transmission lines in action.

  15. FY 1991 Report on research and development of super heat pump energy accumulation system. Part 1. Construction and operation of the prototype system (researches on elementary techniques and construction and operation of the pilot system); Super heat pump energy shuseki system no kenkyu kaiahtsu 1981 nendo seika hokokusho. 1. System shisaku unten kenkyu (yoso gijutsu no kenkyu / pilot system no shisaku unten kenkyu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1982-05-01

    Summarized herein are R and D results of the super high performance heat pumps and elementary equipment, for R and D of the super heat pump energy accumulation system. For R and D of the super high performance compression heat pumps, the R and D efforts are directed to tests and evaluation of the pilot plant for the highly efficient type (for heating only), which produce the results of COP exceeding the target of 8; to tests of the anti-corrosion measures for the aluminum heat exchangers for the highly efficient type (for cooling and heating), by which the effective inhibitors are selected. The hybrid systems of the super high performance compression heat pumps and chemical heat storage are also studied in detail. The R and D efforts are directed to construction and operation of the hybrid heat pump system to collect underground heat for the high temperature type (utilizing low temperature heat source), which produce the results of confirming possibility of efficient heat collection for extended periods; and to improvement, construction on a trial basis and operation of the high-speed reciprocating compressors and steam superchargers for the high temperature type (utilizing high temperature heat source). For R and D of the elementary equipment, tests and evaluation are conducted for the EHD heat exchangers which use R123 as the new working fluid. (NEDO)

  16. Corrosion resistance of zinc-based systems in NaCl environment

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

  17. Process, structure, property and applications of metallic glasses

    Directory of Open Access Journals (Sweden)

    B. Geetha Priyadarshini

    2016-07-01

    Full Text Available Metallic glasses (MGs are gaining immense technological significance due to their unique structure-property relationship with renewed interest in diverse field of applications including biomedical implants, commercial products, machinery parts, and micro-electro-mechanical systems (MEMS. Various processing routes have been adopted to fabricate MGs with short-range ordering which is believed to be the genesis of unique structure. Understanding the structure of these unique materials is a long-standing unsolved mystery. Unlike crystalline counterpart, the outstanding properties of metallic glasses owing to the absence of grain boundaries is reported to exhibit high hardness, excellent strength, high elastic strain, and anti-corrosion properties. The combination of these remarkable properties would significantly contribute to improvement of performance and reliability of these materials when incorporated as bio-implants. The nucleation and growth of metallic glasses is driven by thermodynamics and kinetics in non-equilibrium conditions. This comprehensive review article discusses the various attributes of metallic glasses with an aim to understand the fundamentals of relationship process-structure-property existing in such unique class of material.

  18. Preparation and corrosion resistance studies of nanometric sol-gel-based CeO{sub 2} film with a chromium-free pretreatment on AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Shiyan [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingswu@yeah.ne [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China)

    2010-01-01

    Magnesium alloy, although valuable, is reactive and requires protection before it can be applied in many fields. In this study, a novel protective environmental-friendly gradient coating was performed on AZ91D magnesium alloy by non-chromate surface treatments, which consisted of phytic acid chemical conversion coating and the sol-gel-based CeO{sub 2} thin film. The surface morphologies, microstructure and composition of the coatings were investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coatings was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. The effects of the concentration, layers, temperature of heat treatment of CeO{sub 2} sol on the anti-corrosion properties of the gradient coating for magnesium were also investigated. The results showed that the gradient coating was mainly composed of crystalline CeO{sub 2}. According to the results of electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environmental-friendly surface treatment.

  19. Activities of the Institute of Chemical Processing of Coal at Zabrze

    Energy Technology Data Exchange (ETDEWEB)

    Dreszer, K.

    1995-12-31

    The Institute of Chemical Processing of Coal at Zabrze was established in 1955. The works on carbochemical technologies have been, therefore, carried out at the Institute for 40 years. The targets of the Institute`s activities are research, scientific and developing works regarding a sensible utilization of fuels via their processing into more refined forms, safe environment, highly efficient use of energy carriers and technological products of special quality. The Institute of Chemical Processing of Coal has been dealing with the following: optimized use of home hard coals; improvement of classic coal coking technologies, processing and utilization of volatile coking products; production technologies of low emission rate fuels for communal management; analyses of coal processing technologies; new technologies aimed at increasing the efficiency of coal utilization for energy-generating purposes, especially in industry and studies on the ecological aspects of these processes; production technologies of sorbents and carbon activating agents and technologies of the utilization; rationalization of water and wastes management in the metallurgical and chemical industries in connection with removal of pollution especially dangerous to the environment from wastes; utilization technologies of refined materials (electrode cokes, binders, impregnating agents) for making electrodes, refractories and new generation construction carbon materials; production technologies of high quality bituminous and bituminous and resin coating, anti-corrosive and insulation materials; environmentally friendly utilization technologies for power station, mine and other wastes, and dedusting processes in industrial gas streams.

  20. Cathodic protection simulation of above ground storage tank bottom: Experimental and numerical results

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, Marcelo [Inspection Department, Rio de Janeiro Refinery - REDUC, Petrobras, Rio de Janeiro (Brazil); Brasil, Simone L.D.C. [Chemistry School, Federal University of Rio de Janeiro, UFRJ, Rio de Janeiro (Brazil); Baptista, Walmar [Corrosion Department, Research Centre - CENPES, Petrobras (Brazil); Miranda, Luiz de [Materials and Metallurgical Engineering Program, COPPE, UFRJ, Rio de Janeiro (Brazil); Brito, Rosane F. [Corrosion Department, Research Centre, CENPES, Petrobras, Rio de Janeiro (Brazil)

    2004-07-01

    The deterioration history of Above ground Storage Tanks (AST) of Petrobras' refineries - shows that the great incidence of corrosion in the AST bottom is at the external side. This is a problem in the disposability of storage crude oil and other final products. At this refinery, all AST's are built over a concrete base with a lot of pile to support the structure and distribute the charge homogeneously. Because of this it is very difficult to use cathodic protection as an anti-corrosive method for each one of these tanks. This work presents an alternative cathodic protection system to protect the external side of the tank bottom using a new metallic bottom, placed at different distance from the original one. The space between the two bottoms was filled with one of two kinds of soils, sand or clay, more conductive than the concrete. Using a prototype tank it was studied the potential distributions over the new tank bottom for different system parameters, as soil resistivity, number and position of anodes localized in the old bottom. These experimental results were compared to numerical simulations, carried out using a software based on the Boundary Element Method. The computer simulation validates this protection method, confirming to be a very useful tool to define the optimized cathodic protection system configuration. (authors)