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Sample records for anticorrosion coatings

  1. Anticorrosive coatings: a review

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim;

    2009-01-01

    of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers......, and inhibitive coatings are outlined. In the past decades, several alternatives to organic solvent-borne coatings have reached the commercial market. This review also presents some of these technologies and discusses some of their advantages and limitations. Finally, some of the mechanisms leading to degradation...... of their suitability for use. An important aspect in the development of new VOC-compliant, high-performance anticorrosive coating systems is a thorough knowledge of the components in anticorrosive coatings, their interactions, their advantages and limitations, as well as a detailed knowledge on the failure modes...

  2. Qualification of anticorrosive coatings in nuclear vessels

    International Nuclear Information System (INIS)

    Test qualifications of the behavior of anticorrosive coating systems used in nuclear vessels in service and under the accident conditions of radiation decontamination, steam chemical resistance, thermal conductivity, weathering accelerated aging are presented and discussed. (author)

  3. Organic/inorganic hybrid coatings for anticorrosion

    Science.gov (United States)

    He, Zhouying

    Compared to organic coatings, organic-inorganic hybrid coatings can potentially improve the anticorrosion performance. The organic phase provides the excellent mechaincal and barrier properties while the inorganic phase acts as an adhesion promoter and corrosion inhibitor. Despite that many studies on alkoxylsilane-based hybrid coatings have been developed and studied, their weatherability and anticorrosion performance has been rarely evaluated. On the other hand, organic-inorganic hybrid coatings based on mixed sol-gel precursors have received much less attention compared to alkoxylsilane-based hybrid coatings. In the first part, polyurethane hybrid coatings with a unique hybrid crosslinked structure as an improved unicoat were successfully prepared. The effect of polyesters on physical properties of the hybrid coatings was studied. Polyurethane coatings derived from cycloaliphatic polyester show comparable properties than those derived from the commercially viable aromatic polyester. Introducing the polysiloxane part into the polyurethane coatings enhanced the crosslinking density, Tg, mechanical properties, and general coating properties. The increased adhesion between the hybrid coating and the substrate make the hybrid coating a good candidate for anticorrosion application, which is shown by electrochemical impedance spectroscopy (EIS). The degradation mechanism of the polyurethane/polysiloxane hybrid coatings under various weathering conditions was shown to be the scission of the urethane and ester groups in the organic phase along with reorganizing and rearranging of the inorganic phase. The anticorrosion performance of the cycloaliphatic hybrid was much better than that of aromatic based hybrid under outdoor weathering based on visual observation and EIS analysis. Acid undercutting is an issue for TEOS based hybrid coating. In the second part, design of experiments (DOEs) was used to statistically investigate on the effect of sol-gel precursors. The

  4. Ion sequestration particles for naval anticorrosion coatings

    Science.gov (United States)

    Zguris, Zachary Z.

    Corrosion is the electrochemical process of a metal returning to its lower energy state, the metal oxide. The cost of corrosion is difficult to estimate. One area particularly susceptible to corrosion problems with high maintenance costs is that of the 20,000 tanks existent in the US Naval Fleet. The Navy is sponsoring the development of novel coatings and additives that can be used to decrease the rising corrosion related costs. This dissertation describes in detail the synthesis of Ion Sequestration Particles (ISP) that when added to the standard MIL-DTL-24441 or potentially another coating system act to enhance the anticorrosion properties of the coating. A solid ion sequestration core material (SISCM) is first produced. The core is then encapsulated in a second stage forming a shell that protects the SISCM sufficiently from the harmful interactions with uncured epoxy based coatings. ISPs were designed to sequester harmful ions while releasing passivating ions in their place. The passivating ions then migrate to defect sites at the coating interface where they act to inhibit corrosion. The anticorrosion performance of ISPs in epoxy coatings has been demonstrated by both 500 hrs of hot deionized water immersion and 1000 hrs of salt spray exposure (ASTM B117). The best improvements in coating performance are attained with ISP content ranging from 5-10 wt % loading in a coating. ISPs were designed to limit the transport of harmful ions through the coating. However this work has determined high diffusion coefficients for ions (CI- and PO42-) through the epoxy matrix. Without ISPs, the diffusion coefficient through the MIL-DTL-24441 coating was determined for phosphate to be 1.16x10-7 cm2/s and for chloride to be in the range of 2.7x10-9 to 5.6x10-10 cm2/s. The addition of 5 wt % ISPs to the coating had the effect of decreasing the diffusion coefficient by an average of 25.5%. These results yield the conclusion that the enhanced anticorrosion properties of coatings

  5. Dodecylamine-loaded halloysite nanocontainers for active anticorrosion coatings

    Science.gov (United States)

    Falcón, Jesus; Sawczen, Tiago; Aoki, Idalina

    2015-11-01

    Currently the most promising approach in the corrosion protection by smart coatings is the use of nanoreservoirs loaded with corrosion inhibitors. Nanocontainers are filled with anti-corrosive agents and embedded into a primer coating. Future prospective containers are halloysite nanotubes due to their low price, availability, durability, with high mechanical strength and biocompatibility. The aim of this work is to study the use of halloysite nanotubes as nanocontainers for encapsulated dodecylamine for active corrosion protection of carbon steel. Halloysite clay was characterized by XRD and TGA- thermogravimetric analysis techniques. Halloysite nanotubes were loaded with dodecylamine and embedded into an alkyd primer with a weight ratio of 10 wt.% . The anticorrosive performance of the alkyd primer doped with 10 wt.% of entrapped-dodecylamine halloysite was tested on coated carbon steel by direct exposure of the coated samples with a provoked defect into 0.01 mol/L NaCl corrosive media using electrochemical impedance spectroscopy (EIS) and scanning vibrating electrode technique (SVET). EIS and SVET measurements showed the self-healing properties of the doped alkyd coating. Coated samples were also evaluated in a salt spray chamber and the self-healing effect was unequivocally noticed.

  6. Dodecylamine-loaded halloysite nanocontainers for active anticorrosion coatings

    Directory of Open Access Journals (Sweden)

    Jesus Marino Falcón

    2015-11-01

    Full Text Available Currently the most promising approach in the corrosion protection by smart coatings is the use of nanoreservoirs loaded with corrosion inhibitors. Nanocontainers are filled with anti-corrosive agents and embedded into a primer coating. Future prospective containers are halloysite nanotubes due to their low price, availability, durability, with high mechanical strength and biocompatibility. The aim of this work is to study the use of halloysite nanotubes as nanocontainers for encapsulated dodecylamine for active corrosion protection of carbon steel. Halloysite clay was characterized by XRD and TGA- thermogravimetric analysis techniques. Halloysite nanotubes were loaded with dodecylamine and embedded into an alkyd primer with a weight ratio of 10 wt.% . The anticorrosive performance of the alkyd primer doped with 10 wt.% of entrapped-dodecylamine halloysite was tested on coated carbon steel by direct exposure of the coated samples with a provoked defect into 0.01 mol/L NaCl corrosive media using electrochemical impedance spectroscopy (EIS and scanning vibrating electrode technique (SVET. EIS and SVET measurements showed the self-healing properties of the doped alkyd coating. Coated samples were also evaluated in a salt spray chamber and the self-healing effect was unequivocally noticed.

  7. Microcapsule-based self-healing anticorrosive coatings: Capsule size, coating formulation, and exposure testing

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Pedersen, Lars Thorslund;

    2012-01-01

    -healing coatings. In this work, ways of reducing the size of poly(urea–formaldehyde) microcapsules, filled with linseed oil and intended for a microcapsule-based self-healing anticorrosive coating (above water exposure), are explored. The influence of microcapsules on epoxy coating performance is also studied....... The actual self-healing effect was not part of this work. The synthesis parameters investigated are stirrer geometry, agitation rate, temperature, and stabilizer concentration. It was found that an increase in stirring rate, correct choice of temperature, and a high stabilizer concentration all caused...

  8. Development of Exterior Anti-corrosion Coating Production Line for Large Diameter Hot Bent Pipes

    Institute of Scientific and Technical Information of China (English)

    JiaoRuyi; ZhangYing

    2004-01-01

    The epoxy powder exterior anti-corrosion coating production line for bent pipes with a single (double) course production is a technologically advanced bent pipe anti-corrosion method with cost efficiency, environment friendliness and stable coating quality. The quality of the coating on the bent pipe fully meets the requirements of the current national and industrial standards. The application of the technology has filled the gap in the bent pipe anti-corrosion coating area of China, and leads the world technologically. With this technology the coating quality of the bent pipe has greatly improved, resulting in significant social and economic benefits. With the use of the technology in various large scale pipeline projects such as the “West to East Gas Pipeline Project”, it will exhibite a greater potential in the future pipeline projects with a broad application prospect.

  9. Research on the Anticorrosion Coating Under the Paved Layer for Highway Steel Box Bridge Deck

    Institute of Scientific and Technical Information of China (English)

    SHEN Cheng-jin; MING Tu-zhang; HU Guang-wei; OU Xue-mei; GEN Ou

    2006-01-01

    The corrosion of the anticorrosion coating and the defects of the asphalt concrete paved layer have been investigated on long-span steel box bridge decks. The anticorrosion coating lies in the middle of two entirely different materials: a highway steel box bridge deck and a paved layer, which is used as anticorrosion and waterproof coating for the steel bridge deck. For our study, electrochemical corrosion and pull strength experiments have been selected for the investigation of the corrosion properties of inorganic zinc rich coating, epoxy zinc rich coating and arc sprayed zinc coating. The adhesive strength between the coatings and the panel, and the effect of the coating corrosion on the shear properties of the paved layers including cast asphalt, thermal asphalt mortar, epoxy asphalt and modified asphalt concrete have been investigated. The results show that the adhesive strength between the coatings and the bridge panel is controlled by the method of pre-processing rust removal. Coating by sandblasting has stronger adhesive strength than coating by shot peening. The results also reveal that shear strength of the paved layer is affected by the corrosion product of zinc coating. The arc sprayed zinc coating has stronger shear strength than zinc rich coatings.

  10. Exopolysaccharides (EPS) as anti-corrosive additives for coatings

    NARCIS (Netherlands)

    Scheerder, J.; Breur, R.; Slaghek, T.; Holtman, W.; Vennik, M.; Ferrari, G.

    2012-01-01

    Exopolysaccharides (EPS) are a class of renewable polymers that show interesting anti-corrosive properties and could potentially be used as an alternative for zinc phosphates. When combined with a waterborne styrene-acrylic polymer dispersion (SA-1), exopolysaccharides were shown to give an improvem

  11. Anticorrosion properties of tin oxide coatings for carbonaceous bipolar plates of proton exchange membrane fuel cells

    Science.gov (United States)

    Kinumoto, Taro; Nagano, Keita; Yamamoto, Yuji; Tsumura, Tomoki; Toyoda, Masahiro

    2014-03-01

    An anticorrosive surface treatment of a carbonaceous bipolar plate used in proton exchange membrane fuel cells (PEMFCs) was demonstrated by addition of a tin oxide surface coating by liquid phase deposition (LPD), and its effectiveness toward corrosion prevention was determined. The tin oxide coating was deposited by immersion in tin fluoride and boric acid solutions, without any observable decrease in the bipolar plate electrical conductivity. Anticorrosion properties of a flat carbonaceous bipolar plate were investigated in an aqueous HClO4 electrolyte solution (10 μmol dm-3) at 80 °C. CO2 release due to corrosion was significant for the bare specimen above 1.3 V, whereas no CO2 release was noted for the tin-oxide-coated specimen, even approaching 1.5 V. Moreover, minimal changes in contact angle against a water droplet before and after treatment indicated suppressed corrosion of the surface-coated specimen. Anticorrosion properties were also confirmed for a model bipolar plate having four gas flow channels. The tin oxide layer remained on the channel surfaces (inner walls, corners and intersections) after durability tests. Based on these results, tin-oxide-based surface coatings fabricated by LPD show promise as an anticorrosion technique for carbonaceous bipolar plates for PEMFCs.

  12. Superamphiphobic and Electroactive Nanocomposite toward Self-Cleaning, Antiwear, and Anticorrosion Coatings.

    Science.gov (United States)

    Yuan, Ruixia; Wu, Shiqi; Yu, Peng; Wang, Baohui; Mu, Liwen; Zhang, Xiguang; Zhu, Yixing; Wang, Bing; Wang, Huaiyuan; Zhu, Jiahua

    2016-05-18

    Multifunctional coatings are in urgent demand in emerging fields. In this work, nanocomposite coatings with extraordinary self-cleaning, antiwear, and anticorrosion properties were prepared on aluminum substrate by a facile spraying technique. Core-shell structured polyaniline/functionalized carbon nanotubes (PANI/fCNTs) composite and nanosized silica were synergistically integrated into ethylene tetrafluoroethylene (ETFE) matrix to construct lotus-leaf-like structures, and 1H,1H,2H,2H- perfluorooctyltriethoxysilane (POTS) was used to decrease the surface energy. The composite coating with 6 wt % PANI/fCNTs possesses superamphiphobic property, with contact angles of 167°, 163°, and 159° toward water, glycerol, and ethylene glycol, respectively. This coating demonstrates stable nonwetting performance over a wide temperature range (offer promising self-cleaning and anticorrosion applications under erosive/abrasive environment. PMID:27136103

  13. Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties

    OpenAIRE

    Nasser Al-Aqeeli

    2015-01-01

    Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR)—a granulated material derived from scrap tires—and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition ...

  14. Effect of Nano Al Pigment on the Anticorrosive Performance of Waterborne Epoxy Coatings

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper presents the results regarding the effect of nano aluminum powder pigment concentration on the protective properties of waterborne epoxy films in 3.5 wt pct NaCl solution. The anticorrosive performance of the coatings with 0.5, 1, and 3 wt pct pigments and none pigment were investigated using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and Raman spectroscopy techniques.The results show that adding appropriate amount of nano-aluminium powder pigment can enhance the barrier properties of the epoxy coating, which is attributed to the surface effect of nanoparticles and the compatibility of the pigment with the waterborne epoxy coatings.

  15. Study of Polyaniline/Vermiculie/Tert-fluoro Emulsion Composites Anticorrosion Coatings

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    1 Results Polyaniline (PANI) is one of the most promising materials for commercial applications.It can be applied to electronic devices and products such as light-emitting diodes,organic FETs,EMI shielding,secondary batteries,etc.Composites of polyaniline with other polymers or inorganic materials can provide new synergistic properties that cannot be attained from individual materials.Vermiculite (VMT) is a chain-layer magnesium-aluminum silicate mineral.We prepared composite anticorrosion coatings of p...

  16. Layer-by-Layer Assembly of a Self-Healing Anticorrosion Coating on Magnesium Alloys.

    Science.gov (United States)

    Fan, Fan; Zhou, Chunyu; Wang, Xu; Szpunar, Jerzy

    2015-12-16

    Fabrication of self-healing anticorrosion coatings has attracted attention as it has the ability to extend the service life and prevent the substrate from corrosive attack. However, a coating system with a rapid self-healing ability and an improved corrosion resistance is rarely reported. In this work, we developed a self-healing anticorrosion coating on a magnesium alloy (AZ31). The coating comprises a cerium-based conversion layer, a graphene oxide layer, and a branched poly(ethylene imine) (PEI)/poly(acrylic acid) (PAA) multilayer. We incorporated the graphene oxide as corrosion inhibitors and used the PEI/PAA multilayers to provide the self-healing ability to the coating systems. X-ray diffraction (XRD) and Raman spectroscopy were used to characterize the composition of the multilayers, and scanning electron microscopy (SEM) was used to analyze the surface morphology. The electrochemical impedance spectroscopy (EIS) results illustrate the improved corrosion resistance of the coating. The proposed coating also has a rapid self-healing ability in the presence of water. PMID:26583562

  17. Application of Ketone-Based Resins as Anticorrosive Coating

    OpenAIRE

    Esma Sezer; Nilgün Kızılcan; Kerim Çoban

    2011-01-01

    Effect of some newly synthesized modified ketonic resins on corrosion inhibition of stainless steel (SS) and copper (Cu) was investigated in acidic medium. Carboxyl, hydroxyl, and carbonyl functionalized resins have been coated on metal electrode as a thin film by dipping method. Corrosion characteristics of coating on SS (304 L) and Cu were investigated by polarization, open-circuit, and impedance measurement. These measurements performed at different time and the stability of polymeric coat...

  18. Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim;

    2010-01-01

    Cathodic delamination is one of the major modes of failure for anticorrosive coatings subjected to a physical damage and immersed in seawater. The cause of cathodic delamination has been reported to be the result of a chemical attack at the coating-steel interface by free radicals and peroxides f...... against photochemical degradation by UV-radiation of top coatings. Both substrate corrosion and degradation of a coating exposed to UV-radiation lead to the formation of free radicals as reactive intermediates......., copper, aluminum, galvanized steel, and brass also showed a reduction in the rate of cathodic delamination when the coating was modified with a free radical scavenger. The protective mechanism of free radical scavengers investigated for the primers are similar to that of antioxidants used for protection...

  19. Self-healing Coatings for an Anti-corrosion barrier in Damaged Parts

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Soo Hyoun [Andong National University, Andong (Korea, Republic of)

    2009-12-15

    Polymer coatings are commonly applied to metal substrates to prevent corrosion in aggressive environments such as high humidity and under salt water. Once the polymer coating has been breached, for example due to cracking or scratches, it loses its effectiveness, and corrosion can rapidly propagate across the substrate. The self-healing system we will describe prevents corrosion by healing the damage through a healing reaction triggered by the actual damage event. This self-healing coating solution can be easily applied to most substrate materials, and our dual-capsule healing system provides a general approach to be compatible with most common polymer matrices. Specifically, we expect an excellent anti-corrosion property of the self-healing coatings in damaged parts coated on galvanized metal substrates.

  20. Synthesis of durable microcapsules for self-healing anticorrosive coatings: A comparison of selected methods

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Kiil, Søren

    2011-01-01

    -based anticorrosive coatings, based on incorporation of microcapsules, filled with reactive agents, into the coating matrix, is investigated. Upon small damages to the coating, the reagents are released from the capsules and react, thereby forming a cross-linked network, which heals the crack. However......, for the concept to work, microcapsules have to be strong enough to remain intact during storage and coating formulation and application. Furthermore, the capsules must remain stable for many years in the dry coating. Laboratory experiments, using four out of several encapsulation methods available...... in the literature, have been conducted to investigate the challenges associated with the synthesis of stable microcapsules. It was found that the nature of the core material strongly affects the microcapsule stability and performance. Furthermore, it was evident that experimental procedures developed for certain...

  1. Anticorrosion performance of the coating/metal system by electrochemical impedance spectra

    Institute of Scientific and Technical Information of China (English)

    Yinghuai Zhang; Lining Xu; Minxu Lu; Pu Zhang

    2008-01-01

    In order to investigate the anticorrosion performance of the organic coating/metal system, electrochemical impedance spectra (EIS) were measured in the 3.5wt% NaC1 solution, the chemical component and the formation of corrosion products scale were analyzed by laser Raman microspectroscopy, and the pattern of the organic coating/metal system was observed by scanning electron microscopy (SEM). The characteristics and the delamination process of the organic coating/metal system were investigated systematically, and the emphases were on the transportation of the corrosive medium and the changes of the coating/metal interface. The results show that the impedance decreases at the initial immersion, then increases at the middle-immersion, and again decreases at last, which is related to the corrosion products scale. The concentration of Cl-in the coating, which destroys the corrosion products scale, increases with the immersion time.

  2. ANTICORROSION PROPERTIES OF ORGANIC COATINGS CONTAINING POLYPHENYLENEDIAMINE PHOSPHATE

    OpenAIRE

    Miroslav Kohl; Andréa Kalendová

    2015-01-01

    The present work was aimed at the synthesis of polyphenylenediamine, its description and determination of parameters whose knowledge is required for the formulation of organic coatings pigmented with this compound. Polyphenylenediamine phosphate was prepared by oxidation polymerization in acidic environment. Phosphoric acid was used as the doping acid. Based on the results, pigmented organic coatings containing polyphenylenediamine at volume concentrations of 0%, 0.5%, 1%, 3%; 5%, and 10% wer...

  3. Self-healing anticorrosive organic coating based on an encapsulated water reactive silyl ester: synthesis and proof of concept

    NARCIS (Netherlands)

    García, S.J.; Fischer, H.R.; White, P.A.; Mardel, J.; González-García, Y.; Mol, J.M.C.; Hughes, A.E.

    2011-01-01

    In this paper a self-healing anticorrosive organic coating based on an encapsulated water reactive organic agent is presented. A reactive silyl ester is proposed as a new organic reactive healing agent and its synthesis, performance, incorporation into an organic coating and evaluation of self-heali

  4. ANTICORROSION PROPERTIES OF ORGANIC COATINGS CONTAINING POLYPHENYLENEDIAMINE PHOSPHATE

    Directory of Open Access Journals (Sweden)

    Miroslav Kohl

    2015-11-01

    Full Text Available The present work was aimed at the synthesis of polyphenylenediamine, its description and determination of parameters whose knowledge is required for the formulation of organic coatings pigmented with this compound. Polyphenylenediamine phosphate was prepared by oxidation polymerization in acidic environment. Phosphoric acid was used as the doping acid. Based on the results, pigmented organic coatings containing polyphenylenediamine at volume concentrations of 0%, 0.5%, 1%, 3%; 5%, and 10% were formed. The effect of the conductive polymer on the organic coatings‘ corrosion properties was examined via accelerated corrosion tests. From the results of an accelerated corrosion test it follows that if added to an epoxy-ester coating, this pigment improves appreciably the coating‘s corrosion resistance, especially at low pigment volume concentrations.

  5. One-pot synthesis of NiAl-CO3 LDH anti-corrosion coatings from CO2-saturated precursors

    OpenAIRE

    Liu, Yi; Yu, Tongwen; Cai, Rui; Li, Yanshuo; Yang, Weishen; Caro, Juergen

    2015-01-01

    Anti-corrosive coatings based on layered double hydroxides (LDHs) have been considered as promising alternatives to conventional chromate-containing conversion coatings. Among various LDHs, carbonate-intercalated LDH coatings with a c-axis preferred orientation should be the optimum structure for protecting metals against corrosion. Herein we successfully prepared NiAl–CO3 LDH coatings on aluminium plates in one step. Particularly it was found that CO2 dissolved in the precursor solution exer...

  6. Growth of graphene on cylindrical copper conductors as an anticorrosion coating: a microscopic study

    Science.gov (United States)

    Datta, A. J.; Gupta, B.; Shafiei, M.; Taylor, R.; Motta, N.

    2016-07-01

    We have successfully grown graphene film on the surface of cylindrical copper conductors by chemical vapour deposition. The quality and number of graphene layers have been investigated using Raman spectroscopy, Raman mapping and scanning electron microscopy, as a function of methane gas flow rate and of growth temperature. Transmission electron microscopy analysis has been performed to verify the number of graphene layers, confirming the results obtained by Raman spectroscopy. The results open up the possibility of using graphene as an anticorrosion coating for copper cables and earth grids.

  7. Technology of Anticorrosive Protection of Steel Constructions by Coatings Based on Rapid-Hardening Bitumen-Latex Emulsion

    Directory of Open Access Journals (Sweden)

    Nykyforchyn, H.M.

    2016-01-01

    Full Text Available The recipes of rapid-hardening bitumen-latex emulsions and coatings on its base are created, in-laboratory tests of their physical, chemical and anticorrosive properties are carried out. The technology of anticorrosive protection and the installation technical documentation for making of aqueous bitumen-latex emulsion is developed, installation is mounted and a pilot lot of rapid-hardening emulsion is produced. Experimental-industrial approbation of the technology of coating formation on pipes in oil and gas industry is carried out.

  8. 自修复型防腐涂料进展%Progress on Self-healing Anti-corrosive Coatings

    Institute of Scientific and Technical Information of China (English)

    边蕴静

    2015-01-01

    In this paper, the author summarized the materials and achieving method of self-healing anti-corrosive coatings based on repair mechanism thereof and hoped to enlighten the design and development of self-healing anti-corrosive coatings.%基于自修复型防腐涂料的修复机理,从自修复涂料实现方法的角度加以综述,以期对自修复防腐涂料的设计和研发有所启发。

  9. UV-curable nanocasting technique to prepare bioinspired superhydrophobic organic-inorganic composite anticorrosion coatings

    Directory of Open Access Journals (Sweden)

    K. C. Chang

    2015-02-01

    Full Text Available A UV-curing technique was used to develop advanced anticorrosive coatings made of a poly(methyl methacrylate (PMMA/silica composite (PSC with bioinspired Xanthosoma sagittifolium leaf-like superhydrophobic surfaces. First of all, a transparent soft template with negative patterns of xanthosoma sagittifolium leaf can be fabricated by thermally curing the polydimethylsiloxane (PDMS pre-polymer in molds at 60°C for 4 h, followed by detaching PDMS template from the surface of natural leaf. PSC coatings with biomimetic structures can be prepared by performing the UV-radiation process upon casting UV-curable precursor with photo-initiator onto cold-rolled steel (CRS electrode under PDMS template. Subsequently, UV-radiation process was carried out by using light source with light intensity of 100 mW/cm2 with exposing wavelength of 365 nm. Surface morphologies of the as-synthesized hydrophobic PMMA (HP and superhydrophobic PSC (SPSC coatings showed a large number of micro-scaled mastoids, each decorated with many nano-scaled wrinkles that were systematically investigated by using scanning electron microscopy (SEM. The contact angles of water droplets on the sample surfaces can be increased from ~81 and 103° on PMMA and PSC surfaces to ~148 and 163° on HP and SPSC surfaces, respectively. The SPSC coating was found to provide an advanced corrosion protection effect on CRS electrodes compared to that of neat PMMA, PSC, and HP coatings based on a series of electrochemical corrosion measurements in 3.5 wt% NaCl electrolyte. Enhanced corrosion protection of SPSC coatings on CRS electrodes can be illustrated by that the silica nanoparticles on the small papillary hills of the bioinspired structure of the surface further increased the surface roughness, making the surface exhibit superior superhydrophobic, and thus leading to much better anticorrosion performance.

  10. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  11. Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties

    Directory of Open Access Journals (Sweden)

    Nasser Al-Aqeeli

    2015-01-01

    Full Text Available Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR—a granulated material derived from scrap tires—and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition that offers the highest level of erosion protection. Images from a scanning electron microscope (SEM reveal that CR is homogenously dispersed in the coating, especially when fine particles are used. As the concentration of CR increases, the hardness of the coating decreases as a result of the elastic properties of CR. More importantly, the erosion rate of the coating decreases due to increased ductility. Following Potentiodynamic tests, the utilization of these coatings proved to be beneficial as they showed good protection against aqueous corrosion when tested in 0.5 M NaCl solution. Our newly developed coatings offer an incentive to recycling CR and open up a safe and sustainable route to the disposal of scrap tires.

  12. Mechanical and anticorrosion properties of nanosilica-filled epoxy-resin composite coatings

    Science.gov (United States)

    Conradi, M.; Kocijan, A.; Kek-Merl, D.; Zorko, M.; Verpoest, I.

    2014-02-01

    Homogeneous, 50-μm-thick, epoxy coatings and composite epoxy coatings containing 2 wt% of 130-nm silica particles were successfully synthetized on austenitic stainless steel of the type AISI 316L. The surface morphology and mechanical properties of these coatings were compared and characterized using a profilometer, defining the average surface roughness and the Vickers hardness, respectively. The effects of incorporating the silica particles on the surface characteristics and the corrosion resistance of the epoxy-coated steel were additionally investigated with contact-angle measurements as well as by potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5 wt% NaCl solution. The silica particles were found to significantly improve the microstructure of the coating matrix, which was reflected in an increased hardness, increased surface roughness and induced hydrophobicity. Finally, the silica/epoxy coating was proven to serve as a successful barrier in a chloride-ion-rich environment with an enhanced anticorrosive performance, which was confirmed by the reduced corrosion rate and the increased coating resistance due to zigzagging of the diffusion path available to the ionic species.

  13. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    Science.gov (United States)

    Zhang, Pengjie; Xu, Guangqing; Liu, Jiaqin; Yi, Xiaofei; Wu, Yucheng; Chen, JingWu

    2016-02-01

    Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm2) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  14. Influence of Functionalization of Nanocontainers on Self-Healing Anticorrosive Coatings.

    Science.gov (United States)

    Zheng, Zhaoliang; Schenderlein, Matthias; Huang, Xing; Brownbill, Nick J; Blanc, Frédéric; Shchukin, Dmitry

    2015-10-21

    Feedback coating based on pH-induced release of inhibitor from organosilyl-functionalized containers is considered as a compelling candidate to achieve smart self-healing corrosion protection. Four key factors that determine the overall coating performance include (1) the uptake and release capacity of containers, (2) prevention of the premature leakage, (3) compatibility of containers in coating matrix, and (4) cost and procedure simplicity consideration. The critical influence introduced by organosilyl-functionalization of containers is systematically demonstrated by investigating MCM-41 silica nanoparticles modified with ethylenediamine (en), en-4-oxobutanoic acid salt (en-COO(-)), and en-triacetate (en-(COO(-))3) with higher and lower organic contents. The properties of the modified silica nanoparticles as containers were mainly characterized by solid-state (13)C nuclear magnetic resonance, scanning and transmission electron microscopy, N2 sorption, thermogravimetric analysis, small-angle X-ray scattering, dynamic light scattering, and UV-vis spectroscopy. Finally, the self-healing ability and anticorrosive performances of hybrid coatings were examined through scanning vibrating electrode technique (SVET) and electrochemical impedance spectroscopy (EIS). We found that en-(COO(-))3-type functionalization with content of only 0.23 mmol/g performed the best as a candidate for establishing pH-induced release system because the resulting capped and loaded (C-L) functionalized silica nanocontainers (FSNs) exhibit high loading (26 wt %) and release (80%) capacities for inhibitor, prevention of premature leakage (less than 2%), good dispersibility in coating matrix, and cost effectiveness.

  15. Long-Term Anti-Corrosion Performance of a Conducting Polymer-Based Coating System for Steels

    Science.gov (United States)

    Pan, Tongyan; Yu, Qifeng

    2016-06-01

    The long-term durability of a two-layer coating system was evaluated by two accelerated corrosion tests, i.e., the ASTM B117 Salt spray test and the ASTM D5894 Cyclic salt fog/UV exposure test, and a series of surface analyses. The coating system was developed for protecting structural steels from corrosion, including a functional primer made of intrinsically conducting polymer (ICP) and a protective topcoat. The standard pull-off test per ASTM D4541 was employed for characterizing the adhesion of the coating systems to substrate, aided by visual examination of the surface deterioration of the samples. The ICP-based systems demonstrated superior long-term anti-corrosion capacity when a polyurethane topcoat is used. The ICP-based primer made of a waterborne epoxy gave poorer anti-corrosion performance than the ICP-based primer made of regular non-waterborne epoxy, which can be attributed to the lower adhesion the waterborne epoxy demonstrated to the substrate surface. The zinc-rich control systems showed good anti-corrosion durability; however, they may produce excessive oxidative products of zinc to cause coating delamination. Based on the test results, the two-layer coating system consisting of an ICP-based primer and a polyurethane topcoat outperforms the conventional zinc-rich coating systems for corrosion protection of steels.

  16. Advanced Anticorrosion Coating Materials Derived from Sunflower Oil with Bifunctional Properties.

    Science.gov (United States)

    Balakrishnan, Thiruparasakthi; Sathiyanarayanan, Sadagopan; Mayavan, Sundar

    2015-09-01

    High-performance barrier films preventing permeation of moisture, aggressive chloride ions, and corrosive acids are important for many industries ranging from food to aviation. In the current study, pristine sunflower oil was used to form uniform adherent films on iron (Fe) via a simple single-step thermal treatment (without involving any initiator/mediator/catalyst). Oxidation of oil on heating results in a highly conjugated (oxidized) crystalline lamellar network with interlayer separation of 0.445 nm on Fe. The electrochemical corrosion tests proved that the coating exhibits superior anticorrosion performance with high coating resistance (>10(9) ohm cm2) and low capacitance values (oil coatings developed in this study provided a two-fold protection of passivation from the oxide layer and barrier from polymeric films. It is clearly observed that there is no change in structure, morphology, or electrochemical properties even after a prolonged exposure time of 80 days. This work indicates the prospect of developing highly inert, environmentally green, nontoxic, and micrometer level passivating barrier coatings from more sustainable and renewable sources, which can be of interest for numerous applications.

  17. Advanced Anticorrosion Coating Materials Derived from Sunflower Oil with Bifunctional Properties.

    Science.gov (United States)

    Balakrishnan, Thiruparasakthi; Sathiyanarayanan, Sadagopan; Mayavan, Sundar

    2015-09-01

    High-performance barrier films preventing permeation of moisture, aggressive chloride ions, and corrosive acids are important for many industries ranging from food to aviation. In the current study, pristine sunflower oil was used to form uniform adherent films on iron (Fe) via a simple single-step thermal treatment (without involving any initiator/mediator/catalyst). Oxidation of oil on heating results in a highly conjugated (oxidized) crystalline lamellar network with interlayer separation of 0.445 nm on Fe. The electrochemical corrosion tests proved that the coating exhibits superior anticorrosion performance with high coating resistance (>10(9) ohm cm2) and low capacitance values (oil coatings developed in this study provided a two-fold protection of passivation from the oxide layer and barrier from polymeric films. It is clearly observed that there is no change in structure, morphology, or electrochemical properties even after a prolonged exposure time of 80 days. This work indicates the prospect of developing highly inert, environmentally green, nontoxic, and micrometer level passivating barrier coatings from more sustainable and renewable sources, which can be of interest for numerous applications. PMID:26292971

  18. Development and evaluation of electroless Ag-PTFE composite coatings with anti-microbial and anti-corrosion properties

    Science.gov (United States)

    Zhao, Q.; Liu, Y.; Wang, C.

    2005-12-01

    Electroless Ag-polytetrafluoroethylene (PTFE) composite coatings were prepared on stainless steel sheets. The existence and distribution of PTFE in the coatings were analysed with an energy dispersive X-ray microanalysis (EDX). The contact angle values and surface energies of the Ag-PTFE coatings, silver coating, stainless steel, titanium and E. coli Rosetta were measured. The experimental results showed that stainless steel surfaces coated with Ag-PTFE reduced E. coli attachment by 94-98%, compared with silver coating, stainless steel or titanium surfaces. The anti-bacterial mechanism of the Ag-PTFE composite coatings was explained with the extended Derjaguin-Landau-Verwey-Overbeek (DLVO) theory. The anticorrosion properties of the Ag-PTFE composite coatings in 0.9% NaCl solution were studied. The results showed that the corrosion resistance of the Ag-PTFE composite coatings was superior to that of stainless steel 316L.

  19. Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

    Science.gov (United States)

    Yin, Zhangzhang

    Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

  20. Influence of Functionalization of Nanocontainers on Self-Healing Anticorrosive Coatings.

    Science.gov (United States)

    Zheng, Zhaoliang; Schenderlein, Matthias; Huang, Xing; Brownbill, Nick J; Blanc, Frédéric; Shchukin, Dmitry

    2015-10-21

    Feedback coating based on pH-induced release of inhibitor from organosilyl-functionalized containers is considered as a compelling candidate to achieve smart self-healing corrosion protection. Four key factors that determine the overall coating performance include (1) the uptake and release capacity of containers, (2) prevention of the premature leakage, (3) compatibility of containers in coating matrix, and (4) cost and procedure simplicity consideration. The critical influence introduced by organosilyl-functionalization of containers is systematically demonstrated by investigating MCM-41 silica nanoparticles modified with ethylenediamine (en), en-4-oxobutanoic acid salt (en-COO(-)), and en-triacetate (en-(COO(-))3) with higher and lower organic contents. The properties of the modified silica nanoparticles as containers were mainly characterized by solid-state (13)C nuclear magnetic resonance, scanning and transmission electron microscopy, N2 sorption, thermogravimetric analysis, small-angle X-ray scattering, dynamic light scattering, and UV-vis spectroscopy. Finally, the self-healing ability and anticorrosive performances of hybrid coatings were examined through scanning vibrating electrode technique (SVET) and electrochemical impedance spectroscopy (EIS). We found that en-(COO(-))3-type functionalization with content of only 0.23 mmol/g performed the best as a candidate for establishing pH-induced release system because the resulting capped and loaded (C-L) functionalized silica nanocontainers (FSNs) exhibit high loading (26 wt %) and release (80%) capacities for inhibitor, prevention of premature leakage (less than 2%), good dispersibility in coating matrix, and cost effectiveness. PMID:26393678

  1. Anticorrosive field joint coating qualification, heat shrinkable sleeve; Qualificacao de revestimento anticorrosivo para juntas de campo, mantas termocontrateis

    Energy Technology Data Exchange (ETDEWEB)

    Cabral, Glaucia B.; Koebsch, Andre; Castinheiras Junior, Wilson [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The main objective of this job is to present the quality requirements fixed by PETROBRAS for anticorrosive field joint coating for buried pipelines, industrially coated with PE-3L. It describes the used system - polyethylene based heat shrinkable sleeve - comparing with the existent on the pipeline. So, it exposes the suppliers' qualification stages, which include test carried out for the materials, for the sleeve set and for the coating after its application on the joint field. Finally, it shows that the experience, which has been gotten in the qualification, consolidated the quality control systematic that have been carry out during the sleeves acquisition and application at the pipeline construction. (author)

  2. Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

    Energy Technology Data Exchange (ETDEWEB)

    Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

    2004-07-01

    Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

  3. Development of anti-corrosion coating on low activation materials against fluoridation and oxidation in Flibe blanket environment

    Energy Technology Data Exchange (ETDEWEB)

    Nagasaka, Takuya, E-mail: Nagasaka@nifs.ac.jp [National Institute for Fusion Science, Oroshi 322-6, Toki, Gifu 509-5292 (Japan); Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio; Motojima, Osamu [National Institute for Fusion Science, Oroshi 322-6, Toki, Gifu 509-5292 (Japan); Tsutsumi, Tatsuya; Oishi, Tatsuya [Shinto Industrial Co., Ltd., Kururi 376-10, Tokitsu, Nagasaki 851-2107 (Japan)

    2010-12-15

    W coating by vacuum plasma spray process and Cr coating by chromizing process were performed on fusion low activation materials, JLF-1 ferritic steel and NIFS-HEAT-2 vanadium alloy. The present study discusses feasibility of the coatings as anti-corrosion coating against fluoridation in Flibe for fusion low activation materials. Coatings were characterized by microstructural analysis and examination on chemical stability by corrosion tests. The corrosion tests were conducted with H{sub 2}O-47% HF solution at RT and He-1% HF-0.06 H{sub 2}O gas mixture at 823 K to simulate fluoridation and oxidation in Flibe. The coatings presented suppression of fluoride formation compared with JLF-1 or NIFS-HEAT-2, however weight loss due to WF{sub 6} formation was induced, and much Cr{sub 2}O{sub 3} was formed.

  4. A Comparative Study on Graphene Oxide and Carbon Nanotube Reinforcement of PMMA-Siloxane-Silica Anticorrosive Coatings.

    Science.gov (United States)

    Harb, Samarah V; Pulcinelli, Sandra H; Santilli, Celso V; Knowles, Kevin M; Hammer, Peter

    2016-06-29

    Carbon nanotubes (CNTs) and graphene oxide (GO) have been used to reinforce PMMA-siloxane-silica nanocomposites considered to be promising candidates for environmentally compliant anticorrosive coatings. The organic-inorganic hybrids were prepared by benzoyl peroxide (BPO)-induced polymerization of methyl methacrylate (MMA) covalently bonded through 3-(trimethoxysilyl)propyl methacrylate (MPTS) to silica domains formed by hydrolytic condensation of tetraethoxysilane (TEOS). Single-walled carbon nanotubes and graphene oxide nanosheets were dispersed by surfactant addition and in a water/ethanol solution, respectively. These were added to PMMA-siloxane-silica hybrids at a carbon (CNT or GO) to silicon (TEOS and MPTS) molar ratio of 0.05% in two different matrices, both prepared at BPO/MMA molar ratios of 0.01 and 0.05. Atomic force microscopy and scanning electron microscopy showed very smooth, homogeneous, and defect-free surfaces of approximately 3-7 μm thick coatings deposited onto A1020 carbon steel by dip coating. Mechanical testing and thermogravimetric analysis confirmed that both additives CNT and GO improved the scratch resistance, adhesion, wear resistance, and thermal stability of PMMA-siloxane-silica coatings. Results of electrochemical impedance spectroscopy in 3.5% NaCl solution, discussed in terms of equivalent circuits, showed that the reinforced hybrid coatings act as a very efficient anticorrosive barrier with an impedance modulus up to 1 GΩ cm(2), approximately 5 orders of magnitude higher than that of bare carbon steel. In the case of GO addition, the high corrosion resistance was maintained for more than 6 months in saline medium. These results suggest that both carbon nanostructures can be used as structural reinforcement agents, improving the thermal and mechanical resistance of high performance anticorrosive PMMA-siloxane-silica coatings and thus extending their application range to abrasive environments. PMID:27266403

  5. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

  6. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

    2015-03-30

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  7. An electrochemical method for evaluating the resistance to cathodic disbondment of anti-corrosion coatings on buried pipelines

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Methods for evaluating the resistance to cathodic disbondment (RCD) of anti-corrosion coatings on buried pipelines were reviewed. It is obvious that these traditional cathodic disbondment tests (CDT) have some disadvantages and the evaluated results are only simple figures and always rely on the subjective experience of the operator. A new electrochemical method for evaluating the RCD of coatings, that is, the potentiostatic evaluation method (PEM), was developed and studied. During potentiostatic anodic polarization testing, the changes of stable polarization current of specimens before and after cathodic disbonding (CD) were measured,and the degree of cathodic disbondment of the coating was quantitatively evaluated, among which the equivalent cathodic disbonded distance △D was suggested as a parameter for evaluating the RCD. A series of testing parameters of the PEM were determined in these experiments.

  8. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Science.gov (United States)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

    2015-03-01

    Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  9. Modifying the TiAlZr biomaterial surface with coating, for a better anticorrosive and antibacterial performance

    Energy Technology Data Exchange (ETDEWEB)

    Ionita, Daniela; Grecu, Mihaela; Ungureanu, Camelia [University ' Politehnica' of Bucharest, Faculty of Applied Chemistry and Materials Science 1-7, Polizu Str., 011061, Bucharest (Romania); Demetrescu, Ioana, E-mail: i_demetrescu@chim.upb.ro [University ' Politehnica' of Bucharest, Faculty of Applied Chemistry and Materials Science 1-7, Polizu Str., 011061, Bucharest (Romania)

    2011-08-15

    The paper investigates the increase of anticorrosive and antimicrobial properties of a composite elaborated by coating TiAlZr with Ag nanoparticles. Silver nanoparticles (AgNPs) were synthesized by reducing silver salts using NaBH{sub 4}, and were characterized using dynamic light scattering instrument to determine the size distribution. The morphological and elemental analysis of Ag nanoparticles on the TiAlZr surface were performed with scanning electron microscopy (SEM) and energy disperse spectroscopy (EDS). Antibacterial activity was evaluated on the basis of the inhibition of the growth of Escherichia coli bacteria, and of the electrochemical parameters from dynamic polarization tests performed in Ringers bioliquid. An empirical model of antibacterial effect of silver nanoparticles at biointerface in the presence of TiAlZr implant was discussed.

  10. Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO{sub 2} metal matrix composite coating on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, P.M.B 1023, Ota, Ogun State (Nigeria); Popoola, A.P.I. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Aigbodion, V.S. [Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2015-02-25

    Highlights: • Properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO{sub 2} embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO{sub 2} (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO{sub 2} in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO{sub 2} composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO{sub 2} embedded into the Zn–Al metal deposit and effective deposition parameters.

  11. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  12. Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

    OpenAIRE

    Yoshiyuki Show; Toshimitsu Nakashima; Yuta Fukami

    2013-01-01

    Composite film of carbon nanotube (CNT) and polytetrafluoroethylene (PTFE) was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS) bipolar plates of the proton exchange membrane fuel cell (PEMFC) as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assemb...

  13. Preparation of silver-cuprous oxide/stearic acid composite coating with superhydrophobicity on copper substrate and evaluation of its friction-reducing and anticorrosion abilities

    Energy Technology Data Exchange (ETDEWEB)

    Li, Peipei [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Chen, Xinhua [College of Chemistry and Chemical Engineering, Xuchang University, Xuchang 461000 (China); Yang, Guangbin; Yu, Laigui [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Zhang, Pingyu, E-mail: pingyu@henu.edu.cn [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China)

    2014-01-15

    A simple two-step solution immersion process was combined with surface-modification by stearic acid to prepare superhydrophobic coatings on copper substrates so as to reduce friction coefficient, increase wear resistance and improve the anticorrosion ability of copper. Briefly, cuprous oxide (Cu{sub 2}O) crystal coating with uniform and compact tetrahedron structure was firstly created by immersing copper substrate in 2 mol L{sup −1} NaOH solution. As-obtained Cu{sub 2}O coating was then immersed in 0.33 mmol L{sup −1} AgNO{sub 3} solution to incorporate silver nanoparticles, followed by modification with stearic acid (denoted as SA) coating to achieve hydrophobicity. The surface morphology and chemical composition of silver-cuprous oxide/stearic acid (denoted as Ag-Cu{sub 2}O/SA) composite coating were investigated using a scanning electron microscope and an X-ray photoelectron spectroscope (XPS); and its phase structure was examined with an X-ray diffractometer (XRD). Moreover, the contact angle of water on as-prepared Ag-Cu{sub 2}O/SA composite coating was measured, and its friction-reducing and anticorrosion abilities were evaluated. It was found that as-prepared Ag-Cu{sub 2}O/SA composite coating has a water contact angle of as high as 152.4{sup o} and can provide effective friction-reducing, wear protection and anticorrosion protection for copper substrate, showing great potential for surface-modification of copper.

  14. Study on Anticorrosive Cerium Conversion Coating of Cf/6061Al Composite Surface

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The optimum chemical passivation process of the rare earth metal (REM) conversion coating on the Cf/6061Al composite surface was introduced in this paper and its polarization curves properties were investigated. Ridge-like coatings were found by scanning electro microscope (SEM) observations, and the Al matrix and carbon fibre reinforcement were both coated with Ce conversion coatings, with some minor cracks. The energy dispersive spectroscopy (EDS) plane scan analysis indicates that the major elements in the coating are Ce, O, Si, Al and the Ce content reaches 47.48%(mass fraction). The Ce conversion coatings increase the corrosion resisting properties of Cf/6061Al composite, with a higher free corrosion potential (Ecorr) and a lower free corrosion current density (icorr) for the coated composite than those of the bare composite. And the Boehmite-treatment would enhance the corrosion resistance of the REM conversion coating. The cathodic polarization and anodic polarization were retarded by REM conversion coating, resulting in an improved corrosion resistance.

  15. Cathodic delamination of seawater-immersed anticorrosive coatings: Mapping of parameters affecting the rate

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Dam-Johansen, Kim; Weinell, C. E.;

    2010-01-01

    of cathodic delamination is inversely proportional to the magnitude of polarization potential when ions can penetrate the coating, while cathodic polarization does not affect cathodic delamination when the ionic transport is restricted to the coating-steel interface. Increasing the pigment loading or partial......-steel interface, where solid iron is oxidized to ferrous ions and oxygen is reduced to hydroxyl ions. In this work, the effects of various parameters on cathodic delamination have been investigated. The parameters are: permeability of the coating, concentration of dissolved oxygen and cations, polarization...

  16. Comparison of anti-corrosion properties of polyurethane based composite coatings with low infrared emissivity

    International Nuclear Information System (INIS)

    Four polyurethane resins, pure polyurethane (PU), epoxy modified polyurethane (EPU), fluorinated polyurethane (FPU) and epoxy modified fluorinated polyurethane (EFPU), with similar polyurethane backbone structure but different grafting group were used as organic adhesive for preparing low infrared emissivity coatings with an extremely low emissivity near 0.10 at 8-14 μm, respectively. By using these four resins, the effect of different resin matrics on the corrosion protection of the low infrared emissivity coatings was investigated in detail by using neutral salt spray test, SEM and FTIR. It was found that the emissivity of the coatings with different resin matrics changes significantly in corrosion media. And the results indicated that the coating using EFPU as organic adhesive exhibited excellent corrosion resistance property which was mainly attributed to the presence of epoxy group and atomic fluorine in binder simultaneously.

  17. Comparison of anti-corrosion properties of polyurethane based composite coatings with low infrared emissivity

    Energy Technology Data Exchange (ETDEWEB)

    Wang Yajun, E-mail: wangyajun609@163.com [College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Xu Guoyue; Yu Huijuan; Hu Chen; Yan Xiaoxing; Guo Tengchao; Li Jiufen [College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)

    2011-03-01

    Four polyurethane resins, pure polyurethane (PU), epoxy modified polyurethane (EPU), fluorinated polyurethane (FPU) and epoxy modified fluorinated polyurethane (EFPU), with similar polyurethane backbone structure but different grafting group were used as organic adhesive for preparing low infrared emissivity coatings with an extremely low emissivity near 0.10 at 8-14 {mu}m, respectively. By using these four resins, the effect of different resin matrics on the corrosion protection of the low infrared emissivity coatings was investigated in detail by using neutral salt spray test, SEM and FTIR. It was found that the emissivity of the coatings with different resin matrics changes significantly in corrosion media. And the results indicated that the coating using EFPU as organic adhesive exhibited excellent corrosion resistance property which was mainly attributed to the presence of epoxy group and atomic fluorine in binder simultaneously.

  18. Development of Castor oil Modified Epoxy Polyurethane Anti-corrosion Coatings%蓖麻油改性环氧聚氨酯防腐蚀涂料的研制

    Institute of Scientific and Technical Information of China (English)

    李阳

    2012-01-01

    A kind of castor oil-modified epoxy polyurethane anti-corrosion coating was introduced. Castor oil modified isocyanate prepolymer and epoxy resin were used as basic materials,cheap talc, titanium dioxide, precipitated barium sulfate were used as pigment and filler , a kind of low cost and excellent performance anti-corrosion coating was developed. The performance of the coating developed under optimized conditions was detected. Castor oil modified epoxy polyurethane anti-corrosion coating and epoxy polyurethane anti-corrosion coating were compared. The results show that castor oil modified epoxy polyurethane anti-corrosion coating is better than epoxy polyurethane anti-corrosion coating in the aspects of acid - resistant, alkali - resistant and seawater - resistant.%介绍了一种蓖麻油改性的环氧聚氨酯防腐蚀涂料、以蓖麻油改性异氰酸酯预聚物和环氧树脂为基料,以价格较为低廉的滑石粉、钛白粉、沉淀硫酸钡为颜填料制备了成本较低,件能较为优异的防腐蚀涂料.检测了优化条件下制备的涂料的性能.以蓖麻油改性环氧聚氨酯防腐蚀涂料和未经蓖麻油改件的环氧聚氨酯防腐蚀涂料进行防腐蚀性能对比,蓖麻油改性环氧聚氨酯防腐蚀涂料的耐酸、碱、盐水等防腐蚀性能更好.

  19. Anti-corrosive Conversion Coating on Aluminium Alloys Using High Temperature Steam

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    extensively. Despite the intense research no equivalent substitute for (CrCCs) has been found. For these reasons, alternative conversion coatings are sought for substituting existing ones. Aluminium alloys AA 1090, Peraluman 706, and AA 6060 were subjected to high pressure steam treatment and various......-SEM, XRD, and FTIR. Potentiodynamic polarization measurements and acid salt spray testing were used to study the corrosion behavior of the produced coatings. In average, thickness of the oxide layer formed was increased to ~1-1.5 µm with steam treatment and various chemistries, and the coverage...

  20. Research Progress of High Performance Anticorrosive and Antifouling Warship Coatings%舰船高性能防腐蚀防污涂料研究进展

    Institute of Scientific and Technical Information of China (English)

    叶章基; 王晶晶; 蔺存国; 陈光章; 李瑛; 吴建华

    2014-01-01

    The development history and research status of marine anticorrosive and antifouling coating were introduced briefly.The latest research progresses of high performance anticorrosive and antifouling warship coatings were discussed emphatically.Self-polishing antifouling coatings based on acrylic acid zinc,acrylic acid copper and acrylic acid silane have been used widely after organictin self-polishing being prohibited.The technologies based on biocide grafting,degrad-able resin and surface micro-structure are the topic research in antifouling coating.The relationships between structure and degradation properties,mechanical properties of the degradable resin were discussed in detail.The relationships between surface mico-structure and antifouling properties of the fouling release coating were also discussed.The development direc-tions of anticorrosive coating are solventless (or high solid content)and long-term service with more and more strict envi-ronmental protection laws.This paper reported a method for improving wet adhesion and compactness,which can greatly improve mechanical properties and corrosion resistance of anticorrosive coatings.These anticorrosive and antifouling coat-ings meet the development needs of the ocean liner and deep-sea equipments.%简要论述了海洋防腐蚀防污涂料的发展历史和研究现状,重点论述了舰船高性能防腐蚀防污涂料的最新研究进展。有机锡自抛光防污涂料被禁止使用之后,基于丙烯酸锌、丙烯酸铜和丙烯酸硅烷酯的自抛光防污涂料得到了广泛应用。基于含防污功能基团树脂的防污涂料、基于降解树脂的防污涂料以及基于表面结构特性的防污涂料技术成为当前防污涂料研究的热点。文中详细报道了降解树脂的结构对降解性能及力学性能影响规律,以及表面结构特性对污损释放型防污涂料防污性能的影响规律。随着环境保护法规的日趋严格,防腐蚀涂料向无溶剂

  1. ANTICORROSION PROPERTIES OF EPOXY/GLASS FIBER COATINGS%玻璃纤维/环氧复合涂层耐腐蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    郝永胜; 刘福春; 史洪微; 韩恩厚

    2011-01-01

    This paper focuses on the influence of ultra-fine glass fiber on the coating properties. Diglycidyl ether of bisphenol-A and diglycidyl ether of bisphenol-F epoxy resins were used as film former. Salt spray test and electrochemical impedance spectroscopy (EIS) were employed to characterize the anticorrosion properties of the coatings. Experimental results indicate that the diglycidyl ether of bisphenol-A epoxy resin can improve the coating hardness, while the diglycidyl ether of bisphenol-F epoxy resin has better anticorrosion properties.%研究了超细玻璃纤维对双酚A型(E44)和双酚F型(DER354)环氧树脂涂层体系力学性能和耐腐蚀性能的影响。通过盐雾试验和电化学阻抗谱(EIS)研究了涂层的耐腐蚀性。结果表明在双酚A和双酚F环氧树脂组成的涂料体系中,双酚A环氧树脂能够提高涂层的硬度,而双酚F环氧树脂能够提高涂层的耐腐蚀性。

  2. Intelligent saline enabled self-healing of multilayer coatings and its optimization to achieve redox catalytically provoked anti-corrosion ability

    Science.gov (United States)

    Syed, Junaid Ali; Tang, Shaochun; Meng, Xiangkang

    2016-10-01

    To obtain a coating with both self-healing and redox catalytic ability to protect a metal substrate from corrosion under aggressive environment is strongly desired. Herein, we report the design and fabrication of intelligent polyaniline-polyacrylic acid/polyethyleneimine (PANI-PAA/PEI) multilayer composite coatings by spin assembly. The main influencing factors, including solution concentration (c) and disk rotating speed (ω) were studied in order to gain excellent performance. The resulting multilayer coatings with thickness in a range from 0.47 to 2.94 μm can heal severe structural damages and sustain a superior anti-corrosive performance for 120 h in 3.5% NaCl. The PANI-PAA layer enhances the anti-corrosion property and PEI layer contributes to the self-healing ability as well as their multilayer combination strengthens them. The improved self-healing ability is attributed to the rearrangement and reversible non-covalent interactions of the PANI-PAA and PEI layers that facilitates electrostatic repairing.

  3. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink

    Science.gov (United States)

    Singhbabu, Y. N.; Sivakumar, B.; Singh, J. K.; Bapari, H.; Pramanick, A. K.; Sahu, Ranjan K.

    2015-04-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions.We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is

  4. Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

    Directory of Open Access Journals (Sweden)

    Yoshiyuki Show

    2013-01-01

    Full Text Available Composite film of carbon nanotube (CNT and polytetrafluoroethylene (PTFE was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS bipolar plates of the proton exchange membrane fuel cell (PEMFC as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assembly (MEA of the PEMFC. The output power of the fuel cell is increased by 1.6 times because the decrease in the contact resistance decreases the series resistance of the PEMFC. Moreover, the coating of this composite film protects the bipolar plate from the surface corrosion.

  5. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir; Vakili, H.; Amini, R.

    2015-02-01

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

  6. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    International Nuclear Information System (INIS)

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly

  7. Effect of cerium on structure modifications of a hybrid sol–gel coating, its mechanical properties and anti-corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Cambon, Jean-Baptiste, E-mail: cambon@chimie.ups-tlse.fr [Institut Carnot CIRIMAT, Université de Toulouse, UMR CNRS 5085, 118 Route de Narbonne, 31062 Toulouse Cedex 9 (France); Esteban, Julien; Ansart, Florence; Bonino, Jean-Pierre; Turq, Viviane [Institut Carnot CIRIMAT, Université de Toulouse, UMR CNRS 5085, 118 Route de Narbonne, 31062 Toulouse Cedex 9 (France); Santagneli, S.H.; Santilli, C.V.; Pulcinelli, S.H. [Departamento Fısico-Química, Instituto de Química, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil)

    2012-11-15

    Highlights: ► New sol–gel routes to replace chromates for corrosion protection of aluminum. ► Effect of cerium concentration on the microstructure of xerogel. ► Electrochemical and mechanical performances of hybrid coating with different cerium contents. ► Good correlation between the different results with an optimal cerium content of 0.01 M. -- Abstract: An organic–inorganic hybrid coating was developed to improve the corrosion resistance of the aluminum alloy AA 2024-T3. Organic and inorganic coatings derived from glycidoxypropyl-trimethoxysilane (GPTMS) and aluminum tri-sec-butoxide Al(O{sup s}Bu){sub 3}, with different cerium contents, were deposited onto aluminum by dip-coating process. Corrosion resistance and mechanical properties were investigated by electrochemical impedance measurements and nano-indentation respectively. An optimal cerium concentration of 0.01 M was evidenced. To correlate and explain the hybrid coating performances in relation to the cerium content, NMR experiments were performed. It has been shown that when the cerium concentration in the hybrid is higher than 0.01 M there are important modifications in the hybrid structure that account for the mechanical properties and anti-corrosion behavior of the sol–gel coating.

  8. IPcote9183金属陶瓷涂层制备及其性能%Performance of Metallic-Ceramic Anti-Corrosion Coating IPcote9183

    Institute of Scientific and Technical Information of China (English)

    王维

    2011-01-01

    An aluminium containing high-temperature anti-corrosion water-based paint was used to prepare metallic-ceramic coating, and performance of the coating was studied. The results showed that the coating was uniform and had good adhesion under the conditions of a certain spray pressure and nozzle/sample distance. The coating thickness was 0. 01 - 0. 02 mm for every IPcote9183 layer. The thickness could increase by repeating spray + dry. The coating with thickness of 0. 02 ~ 0. 03 mm was used to salt fog test and there was no red rust after 1000 h.%用一种进口水基含铝高温防腐蚀涂料制备了金属陶瓷涂层,介绍了制备的工艺,对该涂层的性能进行了研究.结果表明,按照一定的喷涂压力和喷涂距离进行喷涂,可获得表面均匀、结合良好的涂层.喷涂一层IPcote9183可以获得厚度为0.01 mm~0.02 mm的涂层;可进行多层喷涂.厚度为0.02~0.03mm的涂层,中性盐雾试验可达到1000 h不出现红锈.

  9. Anticorrosion/antifouling properties of bacterial spore-loaded sol-gel type coating for mild steel in saline marine condition: a case of thermophilic strain of Bacillus licheniformis

    OpenAIRE

    Eduok, Ubong; Suleiman, Rami; Gittens, Jeanette; Khaled, Mazen; Smith, Thomas J.; Akid, Robert; El Ali, Bassam; Khalil, Amjad

    2015-01-01

    This work reports the performance of a sol-gel type coating encapsulated with biofilm of inoculums of protective thermophilic strain of Bacillus licheniformis endospores isolated from the Gazan hot springs- Saudi Arabia for the inhibition of marine fouling and corrosion protection of S36-grade mild steel in 3.5 wt% NaCl medium. In order to improve its anticorrosion properties, the hybrid sol-gel coating is further doped with zinc molybdate (MOLY) and zinc aluminum polyphosphate (Z...

  10. Preparation of CNT/mica Static-conducting and Anticorrosive Coatings%CNT/mica导静电防腐蚀涂料的研制

    Institute of Scientific and Technical Information of China (English)

    龙飞; 陈建军

    2012-01-01

    以碳纳米管复合导电云母(CNT/mica)为填料、水性环氧树脂为基体制备了导静电防腐蚀涂料;CNT/mica具有易分散、用量低、制得的漆膜综合性能优异等优点,为碳纳米管的广泛应用开创了新局面。%Antistatic anticorrosive coatings were prepared,using carbon nanotubes coupling conductive mica(CNT/mica) as filler and waterborne epoxy resin as matrix.The advantages of CNT/mica,such as easy to disperse,low dosage and integrated performance of paint film,create a new situation for the wide application of carbon nanotubes.

  11. Simultaneous determination of rare earth elements in ore and anti-corrosion coating samples using a portable capillary electrophoresis instrument with contactless conductivity detection.

    Science.gov (United States)

    Nguyen, Thi Anh Huong; Nguyen, Van Ri; Le, Duc Dung; Nguyen, Thi Thanh Binh; Cao, Van Hoang; Nguyen, Thi Kim Dung; Sáiz, Jorge; Hauser, Peter C; Mai, Thanh Duc

    2016-07-29

    The employment of an in-house-made capillary electrophoresis (CE) instrument with capacitively coupled contactless conductivity detection (C(4)D) as a simple and inexpensive solution for simultaneous determination of many rare earth elements (REEs) in ore samples from Vietnam, as well as in anti-corrosion coating samples is reported. 14 REEs (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu) were determined using an electrolyte composed of 20mM arginine and 10mM α-hydroxyisobutyric acid adjusted to pH 4.2 with acetic acid. The best detection limit achieved was 0.24mg/L using the developed CE-C(4)D method. Good agreement between results from CE-C(4)D and the confirmation method (ICP-MS) was achieved, with a coefficient of determination (r(2)) for the two pairs of data of 0.998. PMID:27363736

  12. 金属用水性隔热防腐涂料的研制%Study on Waterborne Heat-Insulating and Anti-Corrosive Coatings for Metal

    Institute of Scientific and Technical Information of China (English)

    刘成楼; 唐国军

    2012-01-01

    以防锈专用苯丙乳液为基料,以钛白粉、热反射粉、磷酸铝锌、空心玻璃微珠为颜填料,以纳米SiO2为改性材料,制备了水性隔热防腐涂料,当PVC(颜料体积浓度)为25%时,涂料具有底面合一、太阳光反射隔热、防锈防腐、绿色环保、耐候耐久、装饰性好等特点。%A waterborne heat-insu acrylic emulsion as hinder, titanium lating dioxid as pigments and fillers, and nano-SiO2 reflective insulation, rust and corrosion etc. features when PVC was 25%. and anti-corrosive coatings was prepared by special antirust styrene- e, heat-reflective powder, aluminum zinc phosphate, hollow glass beads as modified material. The coatings can be used as one coat paint. It had resistance, environmental-friendly, weather resistance, good decorative

  13. Formulation of anticorrosive paints employing conducting polymers

    OpenAIRE

    Martí Barroso, Mireia

    2013-01-01

    The intention and purpose of the present thesis is to prepare a series of protective coatings using some conducting polymers (CPs) as corrosion inhibitors. The use of organic paints is the most common method for corrosion prevention. Anticorrosive coatings form a class of high-performance systems with a very wide range of applications and being classified in two broad groups: heavy-duty coatings, for high performance, and light-duty coatings, for medium performance. The first class being requ...

  14. Design of Bogie Anti-corrosive Thick Coating Intense Radiation Curing Technology and Equipment%浅析转向架防腐厚涂层强辐射固化工艺及设备设计

    Institute of Scientific and Technical Information of China (English)

    于喜年; 赵月红; 刘军

    2011-01-01

    In order to solve the problem on bogie anti-corrosive thick coating curing,then the thickness of anti-corrosion coating 250 μm or/about and the thickness of general dry film and 5~8 kg limited of scraping putty weight were required in accordance with relevant standards and specifications,as requlated with anti-corrosive thickness.Therefore,the still high quality on welding bogie was proposed and reguested.Analysis of bogie anti-corrosion thick coating paint,curing technology and optimal combination of special anti-corrosive coatings on the surface of high speed bogie was made,which is favourable for tech-equipment and process arrangement and coat infense radiation curing.Short-wave radiation heater is the key component of the coating to be cured.A special combination of structural design by elliptical surface and parabolic surface was adopted.It is more conducive to deep directional radiation which makes the solvent in the bottom of anti-corrosive coating evaporate quickly as a result of strong coating adhesion.Therefore short-wave radiation heater is more suitable for curing the thick coating of wheel axis.Intense radiation curing equipment,parametric design and its virtual assembly provide quick and easy reference in design of anti-corrosive coating curing equipment to produce other relevant products for different manufactures being concerned.%为解决转向架防腐厚涂层固化问题,依照相关标准和规范,对防腐涂层厚度作出规定,要求总干膜厚度为250μm左右,并对腻子的刮涂重量限制在5~8 kg以内,对转向架的焊接质量提出了更高的要求;分析了转向架防腐厚涂层涂覆、固化工艺以及高速动车转向架专用防腐涂料的最优组合,有利于涂层强辐射固化工艺设计和工艺过程安排;短波辐射加热器为涂层固化的关键部件,采用抛物面与椭圆面组合的特殊结构设计,更有利于深层定向辐射,使防腐涂层的底部溶剂迅速挥发,增强了涂层的附

  15. Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

    2015-08-01

    Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

  16. Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

    International Nuclear Information System (INIS)

    Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO2 and La2O3 targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO2 and a significant quantity of Ce2O3 due to oxygen deficiency in the sputtering chamber, whereas La2O3/La(OH)3 and some La intermetallic compounds are detected in the lanthanum films. Variations in the Ecorr and Icorr were found as a function of the thickness, texture, and morphology of the as-prepared coatings

  17. Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti-Sibaja, S.B. [Instituto Politécnico Nacional, Postgraduate Student of CICATA-Unidad Altamira (Mexico); Instituto Tecnológico de Cd. Madero, Cd. Madero, Tamaulipas (Mexico); Domínguez-Crespo, M.A., E-mail: mdominguezc@ipn.mx [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico); Rodil, S.E. [Universidad Nacional Autónoma de México, IIM, D.F. (Mexico); Torres-Huerta, A.M. [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico)

    2014-12-05

    Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO{sub 2} and La{sub 2}O{sub 3} targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO{sub 2} and a significant quantity of Ce{sub 2}O{sub 3} due to oxygen deficiency in the sputtering chamber, whereas La{sub 2}O{sub 3}/La(OH){sub 3} and some La intermetallic compounds are detected in the lanthanum films. Variations in the E{sub corr} and I{sub corr} were found as a function of the thickness, texture, and morphology of the as-prepared coatings.

  18. Synergism in anticorrosive paints

    Indian Academy of Sciences (India)

    G BLUSTEIN; C DEYÁ; R ROMAGNOLI

    2016-06-01

    The present work depicts synergism anticorrosive behaviour between zinc hypophosphite and zinc phosphate in a commercial pigment mixture. Also, the performance of anticorrosive paints was evaluated. Synergism anticorrosive behaviour was evaluated by corrosion potential and linear polarization measurements in pigment suspensions. The protective layer obtained with this pigment mixture was investigated by scanning electron microscopy (SEM). Then, the anticorrosive properties of the pigment were assessed by incorporating it into alkyd and epoxy paints which were evaluated by salt spray test and electrochemical noise technique. The morphology and the nature of the protective layer grown under the paint film were also studied by SEM. Experimental results showed that improved anticorrosion protection is achieved in paints with reduced zinc phosphate contents as a consequence of the synergistic interaction between zinc hypophosphite and the other components of the pigment mixture. The electrochemical noise technique proved to be adequate to monitor corrosion in painted panels and is able to detectcorrosion under the paint film from very early stages. This paper identified the need to study synergism between anticorrosive pigments to try to reduce the phosphate content in anticorrosive paints.

  19. Microstructure and Anticorrosion Property of AT13 Coatings Made by Combination of Nanoparticles Doping and Plasma Spraying Technique

    Institute of Scientific and Technical Information of China (English)

    LI Chun-fu; DAI Jia-lin; WANG Bin; ZHANG Ying; HE Tao-e; LUO Ping-ya

    2004-01-01

    Al2O3+13wt%TiO2 (AT13) particles were doped with 5%~30% nanoparticles and prefabricating powders were prepared by renewed granulation. AT13 coatings were prepared on the surface of steel 45# by air plasma spraying technique with the prefabricating powders. The microstructures of the AT13 prefabricating powders and the resulting coatings were investigated by SEM and EDS and XRD. The samples were undergone corrosion in the medium of 10% H2SO4 aqueous solution at temperature 80℃. The results indicate that the blistering time of coatings in the corrosive medium was increased with the increase of doped nanoparticle concentration while the time from blistering to spalling is independent of nanoparticle concentration. The results revealed that the structure of prefabricating powders was a twisted micrometer grade particle with dimension of 40-60μm, encapsulated by nanoparticles. The homogeneity of element distribution in coatings was improved and porosity was reduced. The phases of (Al2O3) 5.333 and orthorhombic Al2TiO5 were identified . The fracture analysis confirmed that there is a large amount of vermiculate whiskers with diameter of 10nm and length of 100~200 nm in coatings and the fracture type of coatings was the ductile trans-granular fracture.

  20. Anticorrosive effects and in vitro cytocompatibility of calcium silicate/zinc-doped hydroxyapatite composite coatings on titanium

    Science.gov (United States)

    Huang, Yong; Zhang, Honglei; Qiao, Haixia; Nian, Xiaofeng; Zhang, Xuejiao; Wang, Wendong; Zhang, Xiaoyun; Chang, Xiaotong; Han, Shuguang; Pang, Xiaofeng

    2015-12-01

    This work elucidated the corrosion resistance and cytocompatibility of electroplated Zn- and Si-containing bioactive calcium silicate/zinc-doped hydroxyapatite (ZnHA/CS) ceramic coatings on commercially pure titanium (CP-Ti). The formation of ZnHA/CS coating was investigated through Fourier transform infrared spectroscopy, X-ray diffraction (XRD), scanning electron microscopy, energy dispersive X-ray and inductively coupled plasma analyses. The XRD image showed that the reaction layer was mainly composed of HA and CaSiO3. The fabricated ZnHA/CS coatings presented a porous structure and appropriate thickness for possible applications in orthopaedic surgery. Potentiodynamic polarization tests showed that ZnHA/CS coatings exhibited higher corrosion resistance than CP-Ti. Dissolution tests on the coating also revealed that Si4+ and Zn2+ were leached at low levels. Moreover, MC3T3-E1 cells cultured on ZnHA/CS featured improved cell morphology, adhesion, spreading, proliferation and expression of alkaline phosphatase than those cultured on HA. The high cytocompatibility of ZnHA/CS could be mainly attributed to the combination of micro-porous surface effects and ion release (Zn2+ and Si4+). All these results indicate that ZnHA/CS composite-coated CP-Ti may be a potential material for orthopaedic applications.

  1. Application of One Component Moisture Curing Polyurea/Polyurethane Anticorrosion Coatings in the Anticorrosion Maintenance of Steel Structure Bridge%单组分湿固化聚脲/聚氨酯防腐涂料在钢结构大桥防腐维修中的应用

    Institute of Scientific and Technical Information of China (English)

    王道前; 肖国亮; 欧阳明

    2011-01-01

    The steel beam bridge structure anticorrosion design and performance of three bridges on the river Huangpujiang were introduced. Based on the corrosion ambient condition, the disadvantages and limitations of traditional epoxy system, a bridge anticorrosion repair procedure were recommended. The performance characteristics and application procedure of the one component moisture curing polyurea/polyurethane coatings were described, and compared it with two components surface tolerant coatings.%介绍了黄浦江上南浦、杨浦、徐浦3座大桥钢箱梁结构的涂装情况。根据3座大桥所处的腐蚀环境和传统环氧涂料施工的局限性,提出了大桥防腐维修方案。阐述了单组分湿固化聚脲/聚氨酯涂料的性能特点和施工工艺流程,并与双组分低表面处理涂料的性能进行比较。

  2. 镁合金防腐涂层的研究%Research on Anticorrosive Coating of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    张云露; 张士卫; 蔺绍玲

    2014-01-01

    To solve the corrosion of magnesium alloy in the engineering application,the paper imitated the working con-dition,made magnesium alloy parts,and prepared micro-arc oxidation layers and micro-arc oxidation electrophoresis layers on the parts.Salt spray tests and static load tests showed that micro-arc oxidation layers can protect magnesium alloy from corroding on the condition that micro-arc oxidation layer is unbroken,but on normal working condition,it is inevitable to keep micro-arc oxidation layers unbroken.Preparing organic coating on the micro-arc oxidation electrophoresis layers can not only protect micro-arc oxidation layer from destruction,but also can protect magnesium alloy from corroding.%为解决镁合金在工程应用过程中的腐蚀问题,按照工况条件制作了镁合金试验件,并在试验件上分别制备了微弧氧化电泳层和微弧氧化电泳有机涂层。通过试样的盐雾试验和静载试验,得出下述结论:微弧氧化电泳层在不被破坏的前提下,可以保护镁合金不受腐蚀;但在工况条件下,由于过盈配合等原因,不可避免地会破坏微弧电泳层,导致镁合金腐蚀。研究表明,在微弧氧化电泳层上制备有机涂层,既能有效保证微弧氧化电泳层不被破坏,又可在实际工况条件下保护镁合金不受腐蚀。

  3. Self-Healing anticorrosive coatings

    DEFF Research Database (Denmark)

    Nesterova, Tatyana

    and storage, as well as ease of capsule dispersion. A systematic laboratory study, for reduction of poly(urea-formaldehyde) microcapsule size, filled with linseed oil, has been performed. Several synthesis parameters were varied (temperature, stabilizer content, stirring rate, stirrer geometry) and mechanical...... and a necessity of a thorough adjustment of the synthesis procedures for a wider use with other than original core materials. Free-flowing powders of two types of microcapsules (filled with linseed oil and alkylglycidylether) have been produced and investigated for solvent stability, stability towards stirring...

  4. 重防腐涂料用水性环氧乳液的制备%Preparation of waterborne epoxy emulsion for heavy-duty anticorrosion coating

    Institute of Scientific and Technical Information of China (English)

    陈中华; 高菲菲; 穆爱婷

    2012-01-01

    A specified nonionic emulsifier for waterborne epoxy resin was prepared by reaction between high-molecular weight polyether and solid bisphenoi A epoxy resin, and then used to prepare waterborne epoxy emulsion by phase inversion technique. The effect of the dosage of boron trifluoride (BF3) diethyl etherate as catalyst on the epoxy value of the reaction system with epoxy resin CYD011 and polyethylene glycol PEG6000 was discussed. The structure of emulsifier was characterized by infrared spectroscopy and gel permeation chromatography. The molar ratio of epoxy resin to PEG6000, mass fraction of emulsifier, emulsification temperature, and epoxy resins with various molecular weight on the performance of epoxy emulsion were studied. The results showed that a highly-stable emulsion with particlesize <1 um can be obtained when the epoxy equivalent of epoxy resin is 450-500, emulsification temperature is 75℃, the dosage of catalyst is 0.40%, the molar ratio of epoxy resin to PEG6000 is 1:1, and the mass fraction of emulsifier is 15wt%. The film prepared from the emulsion features a flexibility of 1 mm and an impact strength of 50 kg-cm, and is able to endure corrosion in 5wt% NaCl solution for 17 d and salt spray test for 480 h. The emulsion can be applied to heavy- duty anticorrosion coating.%采用固体双酚A型环氧树脂与高分子量聚醚反应合成水性环氧树脂专用非离子型乳化剂,然后结合相反转技术制备水性环氧乳液.讨论了催化剂三氟化硼乙醚(BF3-乙醚)的用量对环氧树脂CYD011和聚乙二醇PEG6000反应体系环氧值的影响,并利用红外光谱和凝胶渗透色谱对合成乳化剂的结构进行表征,探讨了环氧树脂与PEG6000的摩尔比、乳化剂质量分数、乳化温度及不同分子量的环氧树脂对乳液性能的影响.结果表明,当环氧树脂的环氧当量为450 ~ 500,乳化温度为75℃、催化剂用量为0.40%、n(环氧树脂):n(PEG6000)=1:1、乳化剂质量分数为15

  5. Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

    Science.gov (United States)

    Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

    2016-07-01

    This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe2O4-SiO2) on the corrosion protection properties of steel substrate. NiFe2O4 and NiFe2O4-SiO2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe2O4-SiO2) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe2O4-SiO2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

  6. Anti-corrosion properties of Ni-P alloy coated on engine cylinder prepared from jet electrodeposion%发动机气缸电喷镀镍磷合金镀层及耐腐蚀性能

    Institute of Scientific and Technical Information of China (English)

    王颖; 康敏; 傅秀清; 王兴盛

    2014-01-01

    Cylinder is the important part of tractor engine, which service life and the production cost are directly affected by anti-corrosion of the component. With the excellent wear resistance, corrosion resistance and higher hardness, Ni-P alloy deposited layer plays an important role for enhance the service life and reliability of cylinder, and the capability and quality of the tractor engine can be improved. Because of severe working environment of cylinder and piston such as high temperature, high load, high-velocity motion, poor lubrication, difficult cooling, especially weak acid for work environment, it is advisable to study the anti-corrosion properties of Ni-P alloy coated on engine cylinder. However, with the advancement of social economy, the conventional method for electrodeposited Ni-P alloy fails to meet the requirements of the development due to lower depositing rate and lower production efficiency. The jet electrodeposition is developed in recent years, which can significant increase the production efficiency because jet electrolyte can accelerate transfer process of the electrodeposition material and augment limiting current density. So the jet electrodeposition is a kind of high-velocity, selective electrodeposition technique with high deposition current density. In this paper, the engine cylinder coated with Ni-P alloy with jet electrodeposition was taken as research object. The surface appearance of deposited layer was observed by 6XB-PC reflective optical microscope. The corrosion behavior of Ni-P alloy coated on cylinder in 50 g/L NaCl solutions at different moment was studied by electrochemical impedance spectroscopy and potentiodynamic polarization method. The results show that the coating surface appearance is dense and smooth. Electrochemical impedance spectroscopy is composed of high and low frequency arcs when the layer immersed in 50 g/L NaCl solutions with 0.5, 1, 6, 12 and 24 h. The high frequency arcs have relation with original oxidation

  7. Research and Application of Two Different Anti-corrosion coating Systems on Tidal current Generator%两种防腐蚀涂层体系在潮流发电机组上的应用研究

    Institute of Scientific and Technical Information of China (English)

    李景; 贾朋刚; 过洁; 王辉亭

    2013-01-01

    Marine current is an important offshore source of renewable energy. Marine current turbine generator is one kind of facility which converts marine current energy into electric energy. Generally, marine current turbine generator works in offshore field with high speed of marine current, which always encounters challenges of serious corrosion and biofouling in marine environment. In this paper, two different kinds of coating systems have been tested and utilized to paint the main parts of tidal current generator. The results tested in laboratory and in sea indicate that these two coating systems show good anti-corrosive property.%  潮流能是一种重要的海洋可再生能源。潮流能发电机组是一种将潮流能转化为电能的装置。潮流能发电机组一般运行在海流流速较大的近海海域,面临着海水腐蚀,微生物附着等因素的严重影响。本文分析了两种防腐蚀涂层体系的各项性能参数,在潮流能发电机的各主要部件外表面进行了涂装,并且进行了海试。实验室检验结果和海试结果表明,两种涂层均表现出良好的耐腐蚀效果。

  8. Sol–gel composite coatings as anti-corrosion barrier for structural materials of lead–bismuth eutectic cooled fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kasada, Ryuta, E-mail: r-kasada@iae.kyoto-u.ac.jp; Dou, Peng, E-mail: pengdou11@gmail.com

    2013-09-15

    In order to protect the structural components of lead–bismuth eutectic (LBE) cooled fast breeder reactors (FBRs) from liquid metal corrosion, advanced aluminum–yttrium nano- and micro-composite coatings were developed using an improved sol–gel process, which includes dipping specimens in a Y-added sol–gel solution dispersed with ultrafine α-Al{sub 2}O{sub 3} powders prepared by mechanical milling. Scanning electron microscopy (SEM) and field emission electron probe microprobe analyzer (FE-EPMA) analyses revealed that the coatings are composed of alumina with high density. Accelerated corrosion tests were conducted on coated specimens in liquid LBE at 650 °C under dynamic conditions. After the corrosion tests, no cracking, spallation, erosion and liquid metal (e.g., lead) penetration occurred to the coatings, indicating that the coatings possess an enhanced dynamic LBE corrosion resistance. The superior LBE corrosion resistance is due to the presence of the nano-structured composite particles integrated into the coatings and the addition of trace amount of yttrium.

  9. Ceramic nanotubes for polymer composites with stable anticorrosion properties

    Science.gov (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.

    2014-12-01

    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  10. Advanced anticorrosive coatings prepared from electroactive polyimide/graphene nanocomposites with synergistic effects of redox catalytic capability and gas barrier properties

    Directory of Open Access Journals (Sweden)

    J. M. Yeh

    2014-04-01

    Full Text Available In this study, electroactive polyimide (EPI/graphene nanocomposite (EPGN coatings were prepared by thermal imidization and then characterized by Fourier transformation infrared (FTIR and transmission electron microscope (TEM. The redox behavior of the as-prepared EPGN materials was identified by in situ monitoring for cyclic voltammetry (CV studies. Demonstrating that EPGN coatings provided advanced corrosion protection of cold-rolled steel (CRS electrodes as compared to that of neat EPI coating. The superior corrosion protection of EPGN coatings over EPI coatings on CRS electrodes could be explained by the following two reasons. First, the redox catalytic capabilities of amino-capped aniline trimer (ACAT units existing in the EPGN may induce the formation of passive metal oxide layers on the CRS electrode, as indicated by scanning electron microscope (SEM and electron spectroscopy for chemical analysis (ESCA studies. Moreover, the well-dispersed carboxyl-graphene nanosheets embedded in the EPGN matrix hinder gas migration exponentially. This would explain enhanced oxygen barrier properties of EPGN, as indicated by gas permeability analysis (GPA studies.

  11. The implementation and application of chemical cleaning and anti-corrosive coating of the condenser%凝汽器化学清洗及防腐镀膜的实施及应用

    Institute of Scientific and Technical Information of China (English)

    田红艳

    2011-01-01

    影响发电机组安全运行的因素有很多,凝汽器铜管的腐蚀就是其中之一。凝汽器铜管一旦发生腐蚀泄漏,冷却水便会漏入凝结水中,从而导致锅炉、汽轮机等设备的腐蚀与结垢。对凝汽器铜管进行化学清洗及防腐镀膜,可以有效阻止或缓解各类腐蚀,延长凝汽器使用寿命,减少因铜管泄漏造成的紧急停机、凝结水浪费、锅炉结垢,避免设备提前更换、甚至安全事故等风险。大大延长铜管的使用寿命,有利于凝汽器安全经济运行。%There are many factors in influencing the safe operation of the generator, and corrosion of the condenser copper pipe is one of them. Once the corrosion and leakage of the condenser copper pipe happened, it will lead to cooling water leak into the condensed water, and the corrosion and fouling of boiler and turbine was thereby produced. If the condenser copper pipe were dealt with the chemical cleaning and anti-corrosive coating, some risks will be reduced. Then kinds of corrosion can be effectively prevented or alleviated, service life of the condenser can be prolonged, emergency stop, condensed water waste and boiler scale caused by copper tube leakage will be reduced, replacement of the equipments in early, even accidents will avoid. Greatly extend the service life of the copper pipe will benefit to the safe and economical operation of the condenser.

  12. The history and future of thermal sprayed galvanically active metallic anticorrosion coatings used on pipelines and steel structures in the oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Rodijnen, Fred van [Sulzer Metco, Duisburg (Germany)

    2008-07-01

    Since its invention by M. U. Schoop in the beginning of the 20th century, thermal spray has been used for corrosion protection applications in naval, on-shore, submerged and atmospheric environments. Thermally sprayed coatings of zinc, zinc alloys, aluminum and aluminum alloys are currently the most popular materials used for active corrosion protection of steel and concrete, which can be applied using either of the widely known thermal spray processes of combustion wire or electric arc wire. In the oil and gas exploration and production industry, corrosion protection applications using these technologies have evolved since the early sixties. Thermal spray technology has successfully been used to protect steel-based materials from corrosion in many different fields of application like platforms and pipelines. The most used material in the oil and gas industry is TSA (Thermally Sprayed Aluminum) coating. TSA coatings, with a lifetime of 25 to 30 years, require no maintenance except for cosmetic reasons when painted. The surface temperature of a TSA can go as high as 480 deg C. Although TS (Thermal Spray) is an older process, the number of applications and the number of m{sup 2} it is applied to is still increasing resulting from its maintenance-free and reliable active corrosion-protection features. (author)

  13. Smart Mesoporous Silica Nanocapsules as Environmentally Friendly Anticorrosive Pigments

    Directory of Open Access Journals (Sweden)

    C. Zea

    2015-01-01

    Full Text Available Nowadays there is a special interest to study and develop new smart anticorrosive pigments in order to increase the protection life time of organic coatings and, simultaneously, to find alternatives to conventional toxic and carcinogenic hexavalent chromium compounds. In this respect, the great development of nanotechnologies in recent years has opened up a range of possibilities in the field of anticorrosive paints through the integration of encapsulated nanoscale containers loaded with active components into coatings. By means of a suitable design of the capsule, the release of the encapsulated corrosion inhibitor can be triggered by different external or internal factors (pH change, mechanical damage, etc. thus preventing spontaneous leakage of the active component and achieving more efficient and economical use of the inhibitor, which is only released upon demand in the affected area. In the present work, the improved anticorrosive behaviour achieved by encapsulated mesoporous silica nanocontainers filled with an environmentally friendly corrosion inhibitor has been evaluated. It has been proven that a change in the pH allows the rupture of the capsules, the release of the inhibitor, and the successful protection of the carbon steel substrate.

  14. Graphene grown on stainless steel as a high-performance and ecofriendly anti-corrosion coating for polymer electrolyte membrane fuel cell bipolar plates

    Science.gov (United States)

    Pu, Nen-Wen; Shi, Gia-Nan; Liu, Yih-Ming; Sun, Xueliang; Chang, Jeng-Kuei; Sun, Chia-Liang; Ger, Ming-Der; Chen, Chun-Yu; Wang, Po-Chiang; Peng, You-Yu; Wu, Chia-Hung; Lawes, Stephen

    2015-05-01

    In this study, the growth of graphene by chemical vapor deposition (CVD) on SUS304 stainless steel and on a catalyzing Ni/SUS304 double-layered structure was investigated. The results indicated that a thin and multilayered graphene film can be continuously grown across the metal grain boundaries of the Ni/SUS304 stainless steel and significantly enhance its corrosion resistance. A 3.5 wt% saline polarization test demonstrated that the corrosion currents in graphene-covered SUS304 were improved fivefold relative to the corrosion currents in non-graphene-covered SUS304. In addition to enhancing the corrosion resistance of stainless steel, a graphene coating also ameliorates another shortcoming of stainless steel in a corrosive environment: the formation of a passive oxidation layer on the stainless steel surface that decreases conductivity. After a corrosion test, the graphene-covered stainless steel continued to exhibit not only an excellent low interfacial contact resistance (ICR) of 36 mΩ cm2 but also outstanding drainage characteristics. The above results suggest that an extremely thin, lightweight protective coating of graphene on stainless steel can act as the next-generation bipolar plates of fuel cells.

  15. Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, S.J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)]. E-mail: sangares@upvnet.upv.es; Suay, J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)

    2007-08-15

    New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques.

  16. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method

    OpenAIRE

    Hong-Bok Choe; Han-Seung Lee; Jun-Ho Shin

    2014-01-01

    The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical ...

  17. Effect of Reaction Temperature and pH Value on Performances of Polyaniline/Epoxy Resin Composite Anti-corrosion Coatings%反应温度及pH值对聚苯胺/环氧树脂涂料防腐性能的影响

    Institute of Scientific and Technical Information of China (English)

    郝少娜; 甘孟瑜; 冯利军; 杨桔; 李志春; 贾春悦; 刘兴敏

    2011-01-01

    采用原位乳液聚合法,合成了聚苯胺/环氧树脂(PAn/EP)复合涂料,研究了聚合反应温度及体系pH值对其防腐性能的影响,并探讨了其防腐机理.结果表明,当反应温度为25℃、体系中PH=1时合成的PAn/EP复合涂料的防腐效果较好,并明显优于商品PAn/EP混合涂料.%The effects of reaction temperature and pH value on the corrosion resistance of polyaniline/epoxy resin (PAn/EP) composite coatings, which were prepared by chemical in-situ polymerization, were investigated by Tafel measurement. And the anti-corrosion mechanism of polyaniline/epoxy resin composite coatings was also discussed. The experimental results show that when the reaction temperature is 25 ℃ and the pH value is 1, the corrosion resistance of the composite coating is satisfactory, and it is better than PAn/EP mixed coatings.

  18. 氟硅丙烯酸酯/钠基蒙脱土复合乳胶涂层的制备及防腐蚀性能%Preparation and anticorrosion performance of fluorine-silicon-acrylate/sodium montmorillonite composite emulsion coating

    Institute of Scientific and Technical Information of China (English)

    高晓辉; 李玉峰; 祝晶晶; 张毅志

    2015-01-01

    以甲基丙烯酸十二氟庚酯和乙烯基三甲氧基硅烷为功能单体,采用种子乳液聚合法合成氟硅丙烯酸酯乳液(氟硅),然后将钠基蒙脱土(钠土)分散于其中,制成复合乳胶涂层并涂覆在Q235钢上。研究了乳液种类和钠土用量对涂层防腐性的影响。采用红外光谱(FT-IR)、透射电子显微镜(TEM)和扫描电子显微镜(SEM)表征了氟硅丙烯酸酯乳液和涂层。通过极化曲线、交流阻抗测量和中性盐雾试验探讨了复合涂层的耐腐蚀性。结果表明,乳胶粒子呈核壳结构,涂层连续、致密,钠土在涂层中分散均匀。当钠土用量为4%时,复合涂层的耐蚀性最好,水接触角达到102.4°,附着力为0级,电化学阻抗达到104.4Ω,腐蚀速率仅为4.3×10−5 mm/a,盐雾试验240 h后膜下金属未发生腐蚀扩散。%A fluorine-silicon-acrylate emulsion was synthesized by seed emulsion polymerization using dodecafluoroheptyl methacrylate and vinyltrimethoxysilane as monomers. Sodium montmorillonite (Na-MMT) was dispersed in the fluorine-silicon-acrylate emulsion for preparing a composite emulsion coating for Q235 steel. The influences of emulsion type and Na-MMT content on anticorrosion properties of the coating were studied. The fluorine-silicon-acrylate emulsion and coating were characterized by Fourier-transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The corrosion resistance of the composite coating was examined by polarization curve measurement, electrochemical impedance spectroscopy, and neutral salt spray test. The results showed that the emulsion particles possess obvious core-shell structure and the composite coating is continuous and compact with well-dispersed Na-MMT. The composite emulsion coating obtained with 4%Na-MMT has optimal anticorrosion performance with a water contact angle of 102.4°, adhesion strength of 0 grade

  19. 无溶剂环氧重防腐隔热导静电涂料的研制%Preparation of Solventless Epoxy Heavy Anti-corrosion Insulation Conducting Electrostatic Coating

    Institute of Scientific and Technical Information of China (English)

    刘成楼; 隗功祥

    2012-01-01

    以丙烯酸改性环氧树脂为基料,以反应型和非反应型稀释剂为溶剂、以液态聚硫橡胶为增韧剂,在功能颜填料和助剂的配合下制备成甲组分;以腰果壳液合成的改性胺为固化剂,在促进剂和亲水剂配合下组成乙组分。固化后的涂层柔韧、致密,具有重防腐、隔热隔音、导静电性能。%Component I was prepared by using acrylic modified epoxy resin used as binder and reactive and nonreactive diluents as solvent, liquid polysulfide rubber as toughening agents, functional pigments and extender and additives; component Ⅱ was prepared by using modified amine synthesized by cashew nut shell liquid as curing agent, assorted with promoting agents and hydrophilic agent. After curing, the film flexible and compact, with heavy anti-corrosion, heat insulation, sound insulation, conducting electrostatic properties.

  20. Test Production of Anti-Corrosive Paint in Laboratory Scale

    International Nuclear Information System (INIS)

    The main purpose of this project is to produce the anti-corrosive paint in laboratory scale. In these experiments, local raw materials, natural resin (shellac), pine oil, turpentine and ethyl alcohol wer applied basically. Laboratory trials were undrtaken to determine the suitablity of raw materials ane their composition for anti-corrosive paint manufacture.The results obtained show that the anti-corrosive paint from experiment No.(30) is suitable for steel plate and this is also considered commercially economics

  1. Study on the anticorrosion, biocompatibility, and osteoinductivity of tantalum decorated with tantalum oxide nanotube array films.

    Science.gov (United States)

    Wang, Na; Li, Hongyi; Wang, Jinshu; Chen, Su; Ma, Yuanping; Zhang, Zhenting

    2012-09-26

    With its excellent anticorrosion and biocompatibility, tantalum, as a promising endosseous implant or implant coating, is attracting more and more attention. For improving physicochemical property and biocompatibility, the research of tantalum surface modification has increased. Tantalum oxide (Ta(2)O(5)) nanotube films can be produced on tantalum by controlling the conditions of anodization and annealing. The objective of our present study was to investigate the influence of Ta(2)O(5) nanotube films on pure tantalum properties related with anticorrosion, protein adsorption, and biological function of rabbit bone mesenchymal stem cells (rBMSCs). The polarization curve was measured, the adsorption of bovine serum albumin and fibronectin to Ta(2)O(5) nanotubes was detected, and the morphology and actin cytoskeletons of the rBMSCs were observed via fluorescence microscopy, and the adhesion and proliferation of the rBMSCs, as well as the osteogenic differentiation potential on tantalum specimens, were examined quantificationally by MTT and real-time PCR technology. The results showed that Ta(2)O(5) nanotube films have high anticorrosion capability and can increase the protein adsorption to tantalum and promote the adhesion, proliferation, and differentiation of rBMSCs, as well as the mRNA expression of osteogenic gene such as Osterix, ALP, Collagen-I, and Osteocalcin on tantalum. This study suggests that Ta(2)O(5) nanotube films can improve the anticorrosion, biocompatibility, and osteoinduction of pure tantalum, which provides the theoretical elaboration for development of tantalum endosseous implant or implant coating to a certain extent. PMID:22894817

  2. 镁合金表面热喷涂铝的防腐蚀研究%Study on Anti-corrosion of Al Coating Prepared by Thermal Spray on Mg Alloy Surface

    Institute of Scientific and Technical Information of China (English)

    常森; 张宝红; 徐宏妍

    2011-01-01

    通过电化学实验和浸泡实验,研究不同压缩量状态下AZ80镁合金热喷涂铝涂层的抗腐蚀性能.结果表明:热喷涂铝涂层可明显提高AZ80镁合金的抗腐蚀性能,且当热喷涂铝涂层的压缩量为60%时,热喷涂铝涂层的抗腐蚀性能最好.%The corrosion resistance of thermal sprayed aluminum coating on AZ80 magnesium alloy with different corpression state was studied through immersion and electrochemical test. The results show that corrosion resistance of thermal sprayed aluminum coating on AZ80 magnesium alloy can be significantly improved, and when the compression of thermal spray coating is 60%, the corrosion resistance of the thermal spray coating is best.

  3. Influence of substrate topography on cathodic delamination of anticorrosive coatings

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim;

    2009-01-01

    by migration of cations from the defect to the delamination front. This means that abrasive blasting, to some extent, can be applied to control and minimize the observed rate of cathodic delamination. The lifetime of the species causing disbondment suggested that sodium hydroxide or potassium hydroxide...

  4. Fabrication of anticorrosive multilayer onto magnesium alloy substrates via spin-assisted layer-by-layer technique

    International Nuclear Information System (INIS)

    To improve the corrosion resistance of magnesium alloy, we reported a novel approach for the fabrication of anticorrosive multilayers onto AZ91D substrates. The multilayers were composed of poly(ethylene imine) (PEI), poly(styrene sulfonate) (PSS) and 8-hydroxyquinoline (8HQ). They were deposited onto AZ91D substrates via a spin-assisted layer-by-layer (LbL) technique. The multilayered structure was stabilized with glutaraldehyde (GA) as crossing linker. It was confirmed by Fourier transform infrared spectroscopy (FT-IR). Surface morphologies and elemental compositions of the formed anticorrosive multilayers were characterized with scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), respectively. The corrosion performance of the multilayer coated AZ91D substrates was characterized by hydrogen evolution. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements suggested that the multilayered coating improved the corrosion resistance of AZ91D substrates. In vitro study revealed that the multilayered coating was cytocompatible. The study provides a potential alternative for the fabrication of corrosion resistant magnesium alloy-based implants. Highlights: → Corrosion protective multilayers have been constructed onto AZ91D substrates via layer by layer technique. → The multilayered structured containing 8-hydroxyquinoline highly improves the corrosion resistance of AZ91D substrates. → The novel multilayered coating is potentially important for developing corrosion resistant magnesium alloy-based implants.

  5. Fly ash based zeolitic pigments for application in anticorrosive paints

    Science.gov (United States)

    Shaw, Ruchi; Tiwari, Sangeeta

    2016-04-01

    The purpose of this work is to evaluate the utilization of waste fly ash in anticorrosive paints. Zeolite NaY was synthesized from waste fly ash and subsequently modified by exchanging its nominal cation Na+ with Mg2+ and Ca2+ ions. The metal ion exchanged zeolite was then used as anticorrosive zeolitic pigments in paints. The prepared zeolite NaY was characterized using X-Ray diffraction technique and Scanning electron microscopy. The size, shape and density of the prepared fly ash based pigments were determined by various techniques. The paints were prepared by using fly ash based zeolitic pigments in epoxy resin and the percentages of pigments used in paints were 2% and 5%. These paints were applied to the mild steel panels and the anticorrosive properties of the pigments were assessed by the electrochemical spectroscopy technique (EIS).

  6. Characterization and anticorrosion properties of carbon nanotubes directly synthesized on Ni foil using ethanol

    Science.gov (United States)

    Jeong, Namjo; Jwa, Eunjin; Kim, Chansoo; Hwang, Kyo Sik; Park, Soon-cheol; Jang, Moon Suk

    2016-07-01

    In this work, we describe the direct growth of carbon nanofilaments by the catalytic decomposition of ethanol on untreated polycrystalline Ni foil. Our work focuses on the effects of synthesis conditions on the growth of the carbon nanofilaments and their growth mechanism. Direct growth of carbon nanotubes (CNTs) is more favorable on lower-purity Ni foil. The highest yield was obtained at approximately 750 °C. The average diameter of the CNTs was approximately 20-30 nm. Raman spectra revealed that the increase of H2 concentration in the carrier gas and synthesis temperature induced the growth of better-graphitized CNTs. Additionally, we investigated the anticorrosion properties of as-prepared products under simulated seawater conditions. The corrosion rate of the CNT/Ni foil system was maximally 50-60 times slower than that of the as-received Ni foil, indicating that the CNT coating may be a good candidate for corrosion inhibition.

  7. Coatings.

    Science.gov (United States)

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  8. Anti-corrosion Technology for Offshore Drilling Platform Fasteners%海洋平台紧固件防腐工艺探讨

    Institute of Scientific and Technical Information of China (English)

    黄建勋; 徐红九; 刘宏亮; 王明磊

    2013-01-01

    To achieve long and effective anti-corrosion of fasteners and standard parts of offshore drilling platforms and to solve the problem of corrosion caused by severe environment, the anti-corrosion technology of the KK1 # composite coating was proposed. The technology adopts the composite coating of " electrolytic zinc and Xylan paint" . It makes use of the self-lubricating property of the Xylan 1424 water paint dry film and the characteristic of frictional factor between 0. 05 and 0. 10. It has the advanced anti-salt spray corrosion performance and very strong anti-acid rain performance and anti-chemical corrosion performance. Compared with galvanized coating, KK1# composite coating improves anti-corrosion capacity remarkably. As for black oxide fasteners, the torsion has been reduced by 70% . It has anti-seizure and anti-deformation functions. The test findings of the anti-corrosion coating show that after 2 500 hours of salt spray resistance test, the component with KK1# composite coating has 33% of white rust area and less than 1 % of red rust area. The latter goes far beyond and thus desirably satisfies the requirement that red rust area should be less than 15% of the total.%为了实现海洋平台紧固件和标准件的长效防腐,解决恶劣环境带来的腐蚀问题,提出了KK1#复合涂层防腐工艺.该工艺采用“电镀锌+Xylan狮隆涂料”复合涂层,利用了Xylan 1424水性涂料的干膜自润滑性能和摩擦因数在0.05 ~0.10之间的特性,具有优越的防盐雾腐蚀性能,极强的抗酸雨性能以及防化学腐蚀性能.相比镀锌涂层,KK1#复合涂层能大幅提高防腐蚀能力,相对于发黑紧固件,减小扭矩高达70%,具有防咬死、防变形功能.防腐涂层测试结果表明,涂有KK1#复合涂层的构件耐盐雾试验2 500 h后,白锈面积33%,红锈面积小于1%,远超出红锈面积不大于15%的要求.

  9. Nano-engineering of superhydrophobic aluminum surfaces for anti-corrosion

    Science.gov (United States)

    Jeong, Chanyoung

    Metal corrosion is a serious problem, both economically and operationally, for engineering systems such as aircraft, automobiles, pipelines, and naval vessels. In such engineering systems, aluminum is one of the primary materials of construction due to its light weight compared to steel and good general corrosion resistance. However, because of aluminum's relatively lower resistance to corrosion in salt water environments, protective measures such as thick coatings, paints, or cathodic protection must be used for satisfactory service life. Unfortunately, such anti-corrosion methods can create other concerns, such as environmental contamination, protection durability, and negative impact on hydrodynamic efficiency. Recently, a novel approach to preventing metal corrosion has emerged, using superhydrophobic surfaces. Superhydrophobic surfaces create a composite interface to liquid by retaining air within the surface structures, thus minimizing the direct contact of the liquid environment to the metal surface. The result is a highly non-wetting and anti-adherent surface that can offer other benefits such as biofouling resistance and hydrodynamic low friction. Prior research with superhydrophobic surfaces for corrosion applications was based on irregular surface roughening and/or chemical coatings, which resulted in random surface features, mostly on the micrometer scale. Such microscale surface roughness with poor controllability of structural dimensions and shapes has been a critical limitation to deeper understanding of the anti-corrosive effectiveness and optimized application of this approach. The research reported here provides a novel approach to producing controlled superhydrophobic nanostructures on aluminum that allows a systematic investigation of the superhydrophobic surface parameters on the corrosion resistance and hence can provide a route to optimization of the surface. Electrochemical anodization is used to controllably modulate the oxide layer

  10. 聚苯胺——新一代环境友好防腐材料%Polyaniline --A New Generation of Environmentally Friendly Anticorrosion Material

    Institute of Scientific and Technical Information of China (English)

    李应平; 王献红; 李季; 王佛松

    2011-01-01

    Common metal anticorrosion coatings are generally based on zinc powder; however, mass use of zinc based coating may cause heavy metal pollution in the media, and there also exists concern for the sustainable supply of zinc resource. Conducting polymers possess reversible redox performance, which enables them to be the new anticorrosion agents, and their anticorrosion performance has attracted intense attentions since late 1980s, Among them, polyanilines are of particular interest due to their environmental stability, easy synthesis, and relatively low cost. The prominent protection performance of polyaniline has been confirmed by numerous experiments, and some anticorrosion coating products have been developed in Germany, the United States and China. The progress in basic research and practical application of polyaniline as anticorrosion material is systemically reviewed, and the unique protection mechanisms of polyaniline are discussed in detail. Analyses are also made on the existing problems in polyaniline anticorrosion materials. It is concluded that the polyanilines are expected to be the new generation of anticorrosion material with nontoxic and pollution-free characteristics.%普通的金属防腐蚀涂层主要以锌粉为防锈剂,但是大规模使用锌粉容易产生重金属污染,且锌粉的的持续稳定供应也是令人关注的问题。导电高分子具有可逆的氧化还原特性,其金属防腐能力已经得到证实,因此导电高分子作为一种新型的防腐蚀材料受到人们的广泛关注,并逐渐成为当前腐蚀科学领域研究的一大热点。其中聚苯胺以其优异的环境稳定性,合成简单,且价格相对较低,得到了特别的关注,相应的防腐产品也已经在德国、美国和中国等国部分商业化。本文系统总结了国内外在聚苯胺防腐材料方面的基础研究以及实际应用进展,重点探讨了聚苯胺的独特防腐机理,并对目前聚苯胺防腐

  11. Effect of Synergistic Anticorrosion Treatments on Cycling Stability of Mg-Based Hydrogen Storage Electrode

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In this paper, any two of the three anticorrosion agents, that is emulsifier (OP-10), soluble glass (Na2O·nSiO2) and glycerin (C3H8O3), were treated simultaneously on the surface of amorphous (a-) MgNi+5% Ml2Mg17 (Ml denotes the lanthanum-rich mish metal) electrode and the electrolyte. Effect of the synergistic anticorrosion treatment on charging/discharging cycle stability of the electrode was investigated. Contrasted with single treatment method, the cycling stability of the electrodes was further improved. The desirable synergistic anticorrosion method was that the electrode was treated by the soluble glass, and that OP-10 was added into the electrolyte. The cyclic voltammogram (CV) results of the electrode show clearly that the anticorrosion agent can change the electrochemical activity and mechanism of the electrode. The concentration of the anticorrosion agent in the electrolyte treated by the synergistic anticorrosion method was also investigated. The appropriate concentration of the anticorrosion agents in the electrolyte is 0.143%.

  12. Anticorrosive Design for Steel Structured Foundation for Offshore Wind Turbines%海上风机基础钢结构防腐蚀设计

    Institute of Scientific and Technical Information of China (English)

    乐治济; 林毅峰

    2013-01-01

    The paper summarizes the characteristics of corrosion of foundations for offshore wind turbines and the anticorro-sive measures in common use for offshore wind turbine foundations. The technology of anticorrosion coating in atmospheric zone where high weather sustainability is required and the technology of anticorrosion coating and wrapping in the splash and tidal zones where high corrosion resistance is required are analyzed and compared. It is then recommended that a corrosion protection design for an offshore wind turbine foundation should take into consideration the full life cycle of the foundation in its whole construction and operational duration,and relative design considerations are put forward for the reference for selec-tion of corrosion protection designs of offshore wind turbine fields.%总结了海上风机基础的腐蚀特点,以及适用于海上风机基础的常用防腐蚀方法。着重分析比较了耐候性要求高的大气区的涂层防腐技术、耐蚀性要求高的浪溅区、水位变动区的涂层防腐技术和包覆防腐技术。建议风机基础防腐蚀设计采用考虑整个建设和运行期的全寿命周期设计,并阐述了相关设计要点。可供海上风电场选择防腐蚀设计方案参考。

  13. Estudio de las Propiedades Anticorrosivas del Benzoato de Hierro (III en Pinturas Base Solvente Study of Anticorrosive Properties of the Iron (III Benzoate in Solvent Based Paints

    Directory of Open Access Journals (Sweden)

    Guillermo Blustein

    2006-01-01

    Full Text Available La acción inhibidora del benzoato de hierro en electrodos de acero SAE 1010 en contacto con una suspensión acuosa fue estudiada mediante ensayos electroquímicos. Paralelamente, la eficiencia anticorrosiva de este producto incorporado a cubiertas orgánicas base solvente fue evaluada mediante ensayos de envejecimiento acelerado (cámara de niebla salina y de humedad. La evolución del comportamiento protector de la cubierta aplicada sobre paneles de acero pintados e inmersos en una solución 0.5M de NaClO4 fue periódicamente monitoreada por espectroscopía de impedancia electroquímica. Los resultados obtenidos indican que las pinturas formuladas con benzoato férrico presentan una capacidad anticorrosiva comparable a las formuladas con fosfato de cinc.This study investigated the inhibitory action of iron benzoate on SAE 1010 steel electrodes in aqueous suspensions using electrochemical assays. The anticorrosive efficiency of this product added to organic solvent-based coatings was also evaluated by means of accelerated weathering tests (salt spray cabinet and humidity chamber. The evolution of the protective behavior of the coating applied on steel panels and immersed in 0.5M NaClO4 solution was periodically checked by electrochemical impedance spectroscopy. The results obtained showed that paints formulated with ferric benzoate provide anticorrosive protection similar to those formulated with zinc phosphate.

  14. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  15. Preparation of Epoxy/Montmorillonite Nanocomposite Coating and Investigation on Heat Resistance and Anticorrosion Properties in Oil- Gas Environment with H2S/CO2%环氧/蒙脱土复合涂层的制备及在H2S/CO2环境中的耐热防腐性能研究

    Institute of Scientific and Technical Information of China (English)

    胡银春; 马丽琴; 董玉华; 王献昉; 周琼

    2011-01-01

    The title anti -corrosive and heat resistant coating, which coud be used in oil -gas environment with H2S/CO2, has been developed by optimizing the curing process, clay content and resin component to improve heat - resistance and corrosion resistance of epoxy coating. The heat - resistant and anti - corrosive properties of the coating in oil - gas environment with H2S/CO2 was investigated with autoclave test.The results showed that heat pre treatment could significantly increase the Tg of the binder, and epoxy resin could be intercalated into the organic montmorillonite layers with mechanical stirring at 80 ℃. OMMT could be well dispersed in the binder when its content was 3% (m/m), and the nanocomposite showed an intercalation/stripping hybrid characteristic, which could ensure both the thermo -mechanical and barrier properties. When the Tg of the varnish coating was 153.7 ℃, its anti - corrosive property was good in oil - gas environment with H2S/CO2 at 150. 0 ℃, which meant the Tg could be used as the upper marging temperature for anti -corrosive coating.%通过优化固化工艺、有机蒙脱土含量及树脂组分改善环氧涂层的耐热性,制备应用于高温H2S/CO2腐蚀环境中的环氧耐热防腐涂层,采用高温高压釜试验测试了涂层的耐热防腐效果.结果表明:适当的高温处理能显著提高基体树脂的玻璃化转变温度;环氧树脂在80℃机械搅拌条件下插入有机蒙脱土的层间,质量分数为3%的有机蒙脱土在基体中分散均一,为插层/剥离混合型复合结构,兼顾材料的热机械性能和阻隔性能;清漆涂层的玻璃化转变温度为153.7℃,其防腐涂层在150℃以下含H2S/CO2的油气环境中的防腐效果良好,说明玻璃化转变温度作为防腐涂层的使用上限温度是可行的.

  16. Corrosion Resistance of Electroless Ni-Cu-P Ternary Alloy Coatings in Acidic and Neutral Corrosive Mediums

    OpenAIRE

    Mbouillé Cissé; Mohamed Abouchane; Tayeb Anik; Karima Himm; Rida Allah Belakhmima; Mohamed Ebn Touhami; Rachid Touir; Abderrahmane Amiar

    2010-01-01

    Electroless Ni-Cu-P alloy coatings were deposited on the ordinary steel substrate in an acidic hypophosphite-type plating bath. These coatings were characterized by a scanning electron microscope (SEM) and an X-ray diffraction. The micrograph shows that coating presents a nodular aspect and is relatively homogeneous and very smooth. The EDX analysis shows that the coating contains 12 wt.% of phosphorus element with a predominance of nickel element. In addition, the anticorrosion properties of...

  17. Effects of Nano Pigments on the Corrosion Resistance of Alkyd Coating

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Alkyd coatings embedded with nano-TiO2 and nano-ZnO pigments were prepared. The effects of nano pigments on anticorrosion performance of alkyd coatings were investigated using electrochemical impedance spectrum (EIS). For the sake of comparison, the corrosion protection of alkyd coatings with conventional TiO2 and ZnO was also studied. It was found that nano-TiO2 pigment improved the corrosion resistance as well as the hardness of alkyd coatings. The optimal amount of nano-TiO2 in a colored coating for corrosion resistance was 1%. The viscosities of alkyd coatings with nanometer TiO2 and ZnO and conventional TiO2 and ZnO pigments were measured and the relation between viscosity and anticorrosion performance was discussed.

  18. Experimental Research on GIS Anticorrosion in Marine/Coastal Substation%海上/沿海变电站GIS设备防腐试验及研究

    Institute of Scientific and Technical Information of China (English)

    江玉蓉; 王霄峰; 符杨; 葛红花

    2012-01-01

    海上或沿海变电站气体绝缘开关设备(GIS)长期在高温高湿的海洋环境下,其外壳多采用铝合金及防腐涂层,它们的耐腐蚀性可满足陆上输变电的要求,这些材料及涂层是否满足海洋大气环境的耐腐蚀要求需要进行研究。利用盐雾试验箱对GIS铝合金封板进行耐盐雾腐蚀性能的检测,并最终做出评价。%Due to the long-term exposure to the oceanic atmosphere with high temperature and humidity,the Gas insulated switchgears(GIS) in marine or coastal substations require aluminum alloy and anticorrosion coating to be applied to their surface.Although their corrosion resistance is reliable to power transmission on the land,it needs further research to determine whether it can stand the oceanic environment.In this paper,the anticorrosion properties of GIS aluminum alloy sealing plate are measured by the salt spray test,and thereby their corrosion resistance to oceanic atmosphere is evaluated.

  19. Multilayer ceramic coating for impeding corrosion of sintered NdFeB magnets

    Institute of Scientific and Technical Information of China (English)

    A.Ali; A.Ahmad; K.M.Deen

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in active environments.The current paper evaluated the anticorrosion characteristics of multilayer titanium nitride ceramic coating applied through cathodic arc physical vapour deposition(CAPVD) for protection of sintered NdFeB permanent magnets.The performance of ceramic coating was compared to the electrodeposited nickel coating having a copper interlayer.Electrochemical impedance spectroscopy(EIS) and cyclic polar...

  20. The adsorption of an epoxy acrylate resin on aluminium alloy conversion coatings

    OpenAIRE

    Grilli, R; Abel, ML; Baker, MA; Dunn, B.; Watts, JF

    2011-01-01

    A thermodynamic study of the adsorption of an epoxy acrylate resin used for UV-cured coatings on two different anticorrosion pretreatments on aluminium alloys relevant to aerospace industry has been undertaken. Aluminium alloy Al2219 specimens, treated with an inorganic chromate based conversion coating (Alodine 1200S) and an organic titanium based conversion coating (Nabutan STI/310), were immersed in solutions of different concentrations of the resin and adsorption isotherms were determined...

  1. Present Status and Research Progress of Anti-corrosion Technology in Pipeline%管道内防腐技术现状与研究进展

    Institute of Scientific and Technical Information of China (English)

    赵帅; 兰伟

    2015-01-01

    介绍了石油管道内溶解氧、二氧化碳、硫化氢、以及二氧化碳和硫化氢协同腐蚀的机理. 综述了油气管道内防腐技术,现阶段主要的处理方式是选择耐蚀金属材料或非金属材料、添加缓蚀剂、涂层防腐和衬里防腐. 分析了各种内防腐技术的优缺点,认为管道内防腐在未来的发展方向是将基材选择、添加缓蚀剂、内涂镀层和内衬里技术进行综合,以减缓管道内的腐蚀. 低碳钢表面镀镍层自纳米合金化技术,即是集中内防腐技术的综合运用,得到了表面无缝冶金结合的高耐蚀性能管材,是未来发展趋势的代表.%The co-corrosion mechanism of oil and gases such as dissolved oxygen, carbon dioxide, hydrogen sulfide as well as carbon dioxide and hydrogen sulfide in the pipeline was described. The anti-corrosion technology of oil and gas in pipeline was re-viewed, including selection of corrosion resistant metallic materials or non-metallic materials, addition of corrosion inhibitor, coat-ing technology and lining technology. The paper analyzed advantages and disadvantages of various anti-corrosion technology and proposed that the future development trend of pipeline corrosion would be combination of substrate selection with addition of corro-sion inhibitors and internal lining technology for coating and lining to slow down the corrosion inside the pipe. Low carbon steel nickel-plated layer by nano alloying technology, which is the integrated utilization of concentrated anti-corrosion technology to ob-tain high metallurgical bonding surface seamless pipe with high corrosion resistance, is representative of future trends.

  2. Hydrogen–argon plasma pre-treatment for improving the anti-corrosion properties of thin Al2O3 films deposited using atomic layer deposition on steel

    International Nuclear Information System (INIS)

    The effect of H2–Ar plasma pre-treatment prior to thermal atomic layer deposition (ALD) and plasma-enhanced atomic layer deposition (PEALD) of Al2O3 films on steel for corrosion protection was investigated. Time-of-flight secondary ion mass spectrometry and transmission electron microscopy were used to observe the changes in the interface. The electrochemical properties of the samples were studied with polarization measurements, and the coating porosities were calculated from the polarization results for easier comparison of the coatings. Prior to thermal ALD the plasma pre-treatment was observed to reduce the amount of impurities at the interface and coating porosity by 1–3 orders of magnitude. The anti-corrosion properties of the PEALD coatings could also be improved by the pre-treatment. However, exposure of the pre-treatment plasma activated steel surface to oxygen plasma species in PEALD led to facile oxide layer formation in the interface. The oxide layer formed this way was thicker than the native oxide layer and appeared to be detrimental to the protective properties of the coating. The best performance for PEALD Al2O3 coatings was achieved when, after the plasma pre-treatment, the surface was given time to regrow a thin protective interfacial oxide prior to exposure to the oxygen plasma. The different effects that thermal and plasma-enhanced ALD have on the substrate-coating interface were compared. The reactivity of the oxygen precursor was shown to have a significant influence on substrate surface in the early stages of film growth and thereafter also on the overall quality of the protective film. - Highlights: • Influence of H2–Ar plasma pre-treatment to ALD coatings on steel was studied. • The pre-treatment modified the coating–substrate interface composition and thickness. • The pre-treatment improved the barrier properties of the coatings

  3. Corrosion Inhibition on SAE 1010 Steel by Nanoscale Exopolysaccharides Coatings Determined by Electrochemical and Surface Characterization

    Science.gov (United States)

    Plating, painting and the application of enamel are the most common anti-corrosion treatments. They are effective by providing a barrier of corrosion resistant material between the damaging environment and the structural material. Coatings start failing rapidly if scratched or damaged because a co...

  4. 湿法脱硫系统混凝土烟道内防腐蚀方案%Anticorrosion Scheme for Concrete Chimney in Flue Gas Desulphurization System

    Institute of Scientific and Technical Information of China (English)

    何思立; 李建三; 龙乃健; 曾松峰

    2014-01-01

    The corrosion behavior of bare common concrete,bare ceramsite concrete and test blocks with modified epoxy liner anticorrosion coating was studied in concrete chimney of flue gas desulphurization systems.Blister of the coating and other obvious changes did not appear on the epoxy liners after 6 months test.No any corrosion indication happened to the rebar in concrete block with epoxy liner anticorrosion coating,indicating a good protection to the rebar in concrete block.After 6 months test,the chlorine element in concrete block with epoxy liners was not found by the analysis result of energy dispersive spectrometer,and the content of sulfur did not increase compared with the untested concrete block.The results showed that the epoxy liner anticorrosion coating could prevent the permeation of harmful corrosives and provide the concrete block with very good protection.The results of engineering application experiment also proved the very good protection of epoxy liner anticorrosion scheme for concrete chimney in flue gas desulphurization systems.%采用改性环氧配套衬里的方案制备防腐蚀层。对普通混凝土试样与陶粒砼试样及防腐蚀层在脱硫系统烟道内的现场腐蚀行为进行试验研究。试验6个月后环氧配套衬里层没有鼓泡烧蚀,未观察到明显的变化。采用环氧配套衬里防腐蚀层的混凝土试块,在试验6个月后其内部的钢筋未发现腐蚀现象,表明环氧配套衬里对混凝土中的钢筋起到了较好的保护作用。试验6个月后环氧配套衬里混凝土样的能谱结果均未检测到氯元素,硫元素的含量同未试验的对比测试样相比也未增加,表明环氧配套衬里对混凝土起到了很好的保护作用。工程应用结果表明,改性环氧配套衬里的防腐蚀方案能够对湿法脱硫系统的混凝土烟道起到很好的防腐蚀保护作用。

  5. ANTI-CORROSION PROPERTIES OF CARBOXYLIC ACID IN WATER-GLYCOL SOLUTIONS

    Directory of Open Access Journals (Sweden)

    BASHKIRCEVA N.Y.

    2012-01-01

    Full Text Available Sodium salts of carboxylic acids were investigated to evaluate the corrosion properties of the water-glycol solutions. Corrosion tests were performed by methods of gravimetry and galvanostatic dissolution with metals used in cooling systems. The compositions of anticorrosion systems and their concentration that provide the most effective inhibition of metals were determined.

  6. A new smart additive of reinforced concrete based on modified hydrotalcites: Preparation, characterization and anticorrosion applications

    NARCIS (Netherlands)

    Yang, Z.; Fischer, H.; Polder, R.

    2012-01-01

    A carbonate form of Mg-Al-hydrotalcite and its p-aminobenzoate (pAB) modified derivative (i.e.,Mg(2)Al-pAB) were synthesized and characterized by means of XRD and FT-IR. The anticorrosion behavior was evaluated based on open circuit potential (OCP) of carbon steel in simulated concrete pore solution

  7. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability. PMID:27474635

  8. Effect of current density on the structure, composition and corrosion resistance of plasma electrolytic oxidation coatings on Mg-Li alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhijun [Key Laboratory of Superlight Materials and Surface Technology, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Yuan, Yi, E-mail: yi.yuan@hrbeu.edu.cn [Key Laboratory of Superlight Materials and Surface Technology, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Jing, Xiaoyan [Key Laboratory of Superlight Materials and Surface Technology, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The PEO coatings exhibit tunable characteristics by controlling the current density. Black-Right-Pointing-Pointer The coating formed at 5 A/dm{sup 2} exhibits the highest corrosion resistance. Black-Right-Pointing-Pointer Anti-corrosion properties of PEO coatings are related to coating surface composition. - Abstract: The effect of current density on the oxidation process, morphology, composition and anti-corrosion properties of coatings are elucidated. X-ray photoelectron spectroscopy and X-ray diffraction analysis of coatings show that coatings prepared at different current densities are composed of MgO and {gamma}-Mg{sub 2}SiO{sub 4} and {alpha}-Mg{sub 2}SiO{sub 4} phase. The chemical composition of PEO coatings varies from surface to the interior of the oxide coating. The PEO coatings exhibit tunable thickness, composition ratio, and porosity by controlling the current density, which ultimately affects film morphology and anti-corrosion properties. The superior corrosion resistance of coating obtained at 5 A/dm{sup 2} is attributed to the compactness of the barrier layer and the highest MgO/Mg{sub 2}SiO{sub 4} ratio.

  9. Effect of current density on the structure, composition and corrosion resistance of plasma electrolytic oxidation coatings on Mg–Li alloy

    International Nuclear Information System (INIS)

    Highlights: ► The PEO coatings exhibit tunable characteristics by controlling the current density. ► The coating formed at 5 A/dm2 exhibits the highest corrosion resistance. ► Anti-corrosion properties of PEO coatings are related to coating surface composition. - Abstract: The effect of current density on the oxidation process, morphology, composition and anti-corrosion properties of coatings are elucidated. X-ray photoelectron spectroscopy and X-ray diffraction analysis of coatings show that coatings prepared at different current densities are composed of MgO and γ-Mg2SiO4 and α-Mg2SiO4 phase. The chemical composition of PEO coatings varies from surface to the interior of the oxide coating. The PEO coatings exhibit tunable thickness, composition ratio, and porosity by controlling the current density, which ultimately affects film morphology and anti-corrosion properties. The superior corrosion resistance of coating obtained at 5 A/dm2 is attributed to the compactness of the barrier layer and the highest MgO/Mg2SiO4 ratio.

  10. 沿海地区输电铁塔防腐蚀方法对比分析%Comparison and Analysis on Anticorrosion Methods of Transmission Tower in Coastal Area

    Institute of Scientific and Technical Information of China (English)

    马承志; 杨宏仓; 余启育; 梁位正; 林岳凌

    2014-01-01

    提出了四个输电铁塔防腐蚀方案,考虑沿海地区的环境特征分别对其进行了盐雾加速试验。实验结果表明,带锈涂料防腐方法和金属涂层+有机封闭涂层防腐方法相对于常规的热镀锌方法均能有效缓解输电铁塔用钢铁材料在盐雾加速实验中的腐蚀作用。同时实验结果也表明,带锈涂料防腐方法的防腐蚀效果略优于金属涂层+有机封闭涂层防腐方法。%With considering environmental characteristics of coastal areas, four anticorrosion schemes were proposed for transmission tower in this paper. These schemes were tested by using salt spray corrosion chamber respectively. Experimental results showed that both of on rust paint scheme and metal + organic coating scheme can reduce the corrosion of steel material more effectively than that of the conventional scheme of hot galvanized. Also,the experimental results showed that on rust paint scheme has better anticorrosion effect than that of metal+organic coating scheme.

  11. IMPROVEMENT OF CORROSION PROTECTION OF PETROLEUM FACILITIES BY THE DEVELOPMENT OF A NEW HIGH-POTENTIAL COATING

    Energy Technology Data Exchange (ETDEWEB)

    Allaoua-Nazef, M.; Daouadji, M.

    2007-07-01

    Corrosion affects many oil and gas facilities. It is the principal cause of leaks of products and rupture of storage tanks and pipelines, resulting sometimes in catastrophic damages (human damages, pollution of the natural environment, additional costs for repair, prolonged stop of pumping). Growing environmental concerns regarding the use of heavy metals in anti-corrosion coating formulations led to a new coating strategy using intrinsically conducting polymers (ICPs) as key components. (ICPs) as a new materials class provides a unique set of new properties and coatings based on these polymers are able to meet high demands and are outperforming even the best conventional anti-corrosion coating systems. This new generation of high-potential coatings can provide a significant cost reduction for the oil and gas industry, due to the specific properties of the ICPs which can work indefinitely as a redox catalysts and provide continuous protection as long as the mechanical integrity of the polymer films remains intact. Our paper focuses on the development of a nonconventional coating based on a specific conducting polymer which is never used before in any coating formulations. The developed coating is able to provide high anticorrosion performances with safety, environmental benefits and costs reduction. (auth)

  12. Protective Coatings in the Power Boilers which are Used to Combust Waste – Surfacing Anticorrosive Layers

    Directory of Open Access Journals (Sweden)

    Słania J.

    2016-06-01

    Full Text Available General requirements and technological solutions of incinerating plants were presented. Heat processing of waste in fluidized and stoker-fired boilers were described. A problem of corrosion and the methods of preventing it in boilers used to combust waste were shown. Materials of increased resistance to corrosion used in power industry were characterised.

  13. Spin-Coated Polyelectrolyte Coacervate Films.

    Science.gov (United States)

    Kelly, Kristopher D; Schlenoff, Joseph B

    2015-07-01

    Thin films of complexes made from oppositely charged polyelectrolytes have applications as supported membranes for separations, cell growth substrates, anticorrosion coatings, biocompatible coatings, and drug release media, among others. The relatively recent technique of layer-by-layer assembly reliably yields conformal coatings on substrates but is impractically slow for films with thickness greater than about 1 μm, even when accelerated many fold by spraying and/or spin assembly. In the present work, thin, uniform, smooth films of a polyelectrolyte complex (PEC) are rapidly made by spin-coating a polyelectrolyte coacervate, a strongly hydrated viscoelastic liquidlike form of PEC, on a substrate. While the apparatus used to deposit the PEC film is conventional, the behavior of the coacervate, especially the response to salt concentration, is highly nontraditional. After glassification by immersion in water, spun-on films may be released from their substrates to yield free-standing membranes of thickness in the micrometer range.

  14. Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

    Energy Technology Data Exchange (ETDEWEB)

    Kartsonakis, I. A., E-mail: ikartsonakis@ims.demokritos.gr [IAMPPNM, NCSR ' DEMOKRITOS' , Sol-Gel Laboratory (Greece); Koumoulos, E. P.; Charitidis, C. A., E-mail: charitidis@chemeng.ntua.gr [School of Chemical Engineering NTUA (Greece); Kordas, G. [IAMPPNM, NCSR ' DEMOKRITOS' , Sol-Gel Laboratory (Greece)

    2013-08-15

    This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 {+-} 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

  15. Coatings against corrosion and microbial adhesion

    Energy Technology Data Exchange (ETDEWEB)

    Telegdi, J.; Szabo, T.; Al-Taher, F.; Pfeifer, E.; Kuzmann, E.; Vertes, A. [Chemical Research Center, Hungarian Academy of Sciences, 1025 Budapest, Pusztaszeri ut 59/67 (Hungary)

    2010-12-15

    A systematic study on anti-corrosion and anti-fouling effect of hydrophobic Langmuir-Blodgett and self-assembled molecular layers deposited on metal surfaces, as well as anti-microbial adhesion properties of coatings with biocide is presented. Both types of efficiencies produced by LB films are enhanced by Fe{sup 3+} ions built in the molecular film. The quaternary ammonium type biocide embedded into the cross-linked gelatin decreased significantly the microbial adhesion, the biofilm formation. (Copyright copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. Lifetime prediction and failure analysis of organic coatings by EIS

    Institute of Scientific and Technical Information of China (English)

    YAN Rui; WU Hang; MA Shi-ning; XU Bin-shi

    2004-01-01

    Organic coatings are widely used to control the corrosion of steel structure. The anticorrosive property of these coatings depends on their barrier properties, making a separation between the corrosive medium and the substrate. But unavoidable completely small pores, cracks and other defects in organic coatings may cause ions, water, gases, and other corrosive species penetrate and distribute in the coatings, causing accumulation and swelling of coatings, so leading to the degradation of coatings. In addition, water affects the permeation of oxygen and other corrosive medium, consequently the presence of such substances at coating-metal interface promotes corrosion of metal substrate. So the absorbability of the coatings to water may be one of the most important factors in undercoating corrosion. In recent years, electrochemical impedance spectroscopy (EIS) has been established and frequently used as a non-destructive testing method for assessing the performance of organic coatings, especially for the determination of the water content in organic coatings, since the capacitance of the coatings is sensitive to the penetration of water. So from EIS it can extract a wealth of information on the electrochemical corrosion of coated steels, especially, it can be utilized to assess organic coatings used under particular surroundings. The principle, methods and application of EIS on evaluating life-span and analyzing failure mechanism of organic coatings are also introduced briefly. Combining other analysis techniques such as XRD, SEM and FTIR with electrochemical technique, it will blaze a way in studying degradation mechanism of organic coatings and estimating their lifetime.

  17. Application of micro-arc oxidation to anti-corrosion of columns of hydraulic supports%微弧氧化在液压支架立柱防腐中的应用

    Institute of Scientific and Technical Information of China (English)

    甄敬然; 路银川

    2012-01-01

    Most failures of the hydraulic support are caused by corrosion of the column of the hydraulic support. Based on traditional anti-corrosion methods, the paper introduced a new-type surface treatment technique-micro-arc oxidation, and analysed the effects of electric parameters on micro-arc oxidation coating. Test results showed that the micro-arc oxidation was a new-type feasible prevention measure for anti-corrosion of the column of the hydraulic support.%立柱腐蚀是导致液压支架失效的主要原因,在传统防腐方法的基础上,笔者研究了一种新型表面处理工艺——微弧氧化,分析求得对微弧氧化膜层性能影响的最优电参数。实践证明,在液压支架立柱防腐中微弧氧化是一种切实可行的防范措施。

  18. Study of a new possibility to predict the behavior of high - performance anticorrosive protections applied on steel after their exposure in natural aggressive environments, respectively in laboratory accelerated conditions

    Directory of Open Access Journals (Sweden)

    Irina POPA

    2014-12-01

    Full Text Available As a result of the global warming, notable changes in the climatic regime of Romania were observed in the last 40-50 years by increasing of the maximum temperatures and decreasing of the minimum temperatures characteristic for each season. This paper makes reference to an experimental research regarding the actual severity of the Romanian climate and its effects toward some performant anticorrosive coatings applied on steel. Such performant anticorrosive protection systems were exposed in situ – marine and alpine environment - and in parallel, aiming to simulate the severe climatic actions through laboratory accelerated environments - neutral salt fog, condensation and temperature variations. The graphical representation and the interpretation of the adhesion to the steel surface by means of the variation of the class into which the paint was framed after performing the cross-cut test during the exposure provided information concerning a new possibility to predict the evolution of the degradation of the paint, by means of this characteristic experimentally determined.

  19. POLYETHERSULFONE COATING FOR MITIGATING CORROSION OF STEEL IN GEOTHERMAL ENVIRONMENT.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2005-06-01

    Emphasis was directed toward evaluating the usefulness of a polyethersulfone (PES)-dissolved N-methyl pyrrolidone (NMP) solvent precursor as a low-temperature film-forming anti-corrosion coating for carbon steel in simulated geothermal environments at brine temperatures up to 300 C. A {approx} 75 {micro}m thick PES coating performed well in protecting the steel against corrosion in brine at 200 C. However, at {>=} 250 C, the PES underwent severe hydrothermal oxidation that caused the cleavage of sulfone- and ether-linkages, and the opening of phenyl rings. These, in turn, led to sulfone {yields} benzosulfonic acid and ether {yields} benzophenol-type oxidation derivative transformations, and the formation of carbonyl-attached open rings, thereby resulting in the incorporation of the functional groups, hydroxyl and carbonyl, into the coating. The presence of these functional groups raised concerns about the diminutions in water-shedding and water-repellent properties that are important properties of the anti-corrosion coatings; such changes were reflected in an enhancement of the magnitude of susceptibility of the coatings surfaces to moisture. Consequently, the disintegration of the PES structure by hydrothermal oxidation was detrimental to the maximum efficacy of the coating in protecting the steel against corrosion, allowing the corrosive electrolytes to infiltrate easily through it.

  20. Coating for the fixation of superficial contamination of materials

    International Nuclear Information System (INIS)

    Low cost, commercially available and easy to apply coatings are examined to prevent metal corrosion and to limit cement dust formation during power reactor dismantling. Epoxy compounds are selected because of anticorrosive properties, ease of application on any support, even without preparation and they are efficient for 1 to 5 years. Containment and radiation resistance up to 600 Mrads are studied on samples coated with one or two layers. For application the airless system is the more appropriate. An equipment is concerned and for highly radioactive environment automation and remote operation with a modified commercial robot is studied

  1. Fabrication of superhydrophobic textured steel surface for anti-corrosion and tribological properties

    Science.gov (United States)

    Zhang, Hongmei; Yang, Jin; Chen, Beibei; Liu, Can; Zhang, Mingsuo; Li, Changsheng

    2015-12-01

    We describe a simple and rapid method to fabricate superhydrophobic textured steel surface with excellent anti-corrosion and tribological properties on S45C steel substrate. The steel substrate was firstly ground using SiC sandpapers, and then polished using diamond paste to remove scratches. The polished steel was subsequently etched in a mixture of HF and H2O2 solution for 30 s at room temperature to obtain the textured steel surface with island-like protrusions, micro-pits, and nano-flakes. Meanwhile, to investigate the formation mechanism of the multiscale structures, the polished steel was immersed in a 3 wt% Nital solution for 5 s to observe the metallographic structures. The multiscale structures, along with low-surface-energy molecules, led to the steel surface that displayed superhydrophobicity with the contact angle of 158 ± 2° and the sliding angle of 3 ± 1°. The chemical stability and potentiodynamic polarization test indicated that the as-prepared superhydrophobic surface had excellent corrosion resistance that can provide effective protection for the steel substrate. The tribological test showed that the friction coefficient of the superhydrophobic surface maintained 0.11 within 6000 s and its superhydrophobicity had no obvious decrease after the abrasion test. The theoretical mechanism for the excellent anti-corrosion and tribological properties on the superhydrophobic surface were also analyzed respectively. The advantages of facile production, anti-corrosion, and tribological properties for the superhydrophobic steel surface make it to be a good candidate in practical applications.

  2. Improvement in corrosion resistance of magnesium coating with cerium treatment

    Institute of Scientific and Technical Information of China (English)

    Samia Ben Hassen; Latifa Bousselmi; Patricc Bercot; El Mustafa Rezrazi; Ezzeddine Triki

    2009-01-01

    Corrosion protection afforded by a magnesium coating treated in cerium salt solution on steel substrate was investigated using open circuit potential, polarization curves, and electrochemical impedance spectroscopy (EIS) in 0.005 M sodium chloride solution (NaCl). The morphology of the surface was characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The cerium treated coating was obtained by immersion in CeCl3 solution. The results showed that the corrosion resistance of the treated magnesium coating was improved. The corrosion potential of the treated coating was found to be nobler than that of the untreated magnesium coating and the corrosion current decreased significantly. Impedance results showed that the cerium treatment increased corrosion protection. The improvement of anti-corrosion properties was ataibuted to the formation of cerium oxides and hydroxides that gave to a physical barrier effect.

  3. [Research on anti-corrosion of Thiobacillus for the geopolymer solidification MSWI fly ash].

    Science.gov (United States)

    Jin, Man-Tong; Sun, Xin; Dong, Hai-Li; Jin, Zan-Fang

    2012-09-01

    In order to discuss the anti-Thiobacillus corrosion performance of geopolymer solidification MSWI fly ash, the research simulated the Thiobacillus corrosion process by experiment, investigated the change of mass, compressive strength, leaching concentration. The results showed that geopolymer had a good anti-corrosion ability: weight loss within 1%, the compressive strength still reached 21.88 MPa after 28 days, the corrosion resistance coefficient was above 0.9. The maximum leaching concentration of Cr, Cu, Zn, Cd, Hg, Pb were 107.7 microg x L(-1), 22.71 microg x L(-1), 39.18 microg x L(-1), 0.56 microg x L(-1), 34.84 microg x L(-1) and 3.03 microg x L(-1), respectively. And the leaching concentration of geopolymer reduced with the immersion time, showed a good anti-Thiobacillus corrosion performance. Through the X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscope spectra of geopolymer, we investigated the microstructure and mechanism of geopolymer anti-corrosion.

  4. Lanthanum-exchanged zeolite and clay as anticorrosive pigments for galvanized steel

    Institute of Scientific and Technical Information of China (English)

    S. Roselli; N. Bellotti; C. Deyá; M. Revuelta; B. del Amo; R. Romagnoli

    2014-01-01

    A wide variety of inhibitive pigments is now being offered as possible alternatives to chromate and lead compounds for painted metals protection. Unfortunately, the most wide spread of these substitute pigments, zinc phosphate, has, at present, raised some environmental concern because phosphate causes the eutrophication of water courses and zinc itself is toxic. The aim of this re-search was to study the anticorrosive performance of a mixture consisting of zinc phosphate, modified zeolite and clay (bentonite) in order to diminish phosphate content in paints. The zeolite and the clay were exchanged with La(III) ions, as inorganic green inhibitor. In the first step, the anticorrosion protection by La(III) ions in solution was assessed by electrochemical tests. In the second step, an epoxy-polyamide paint formulated with the pigment mixture applied on galvanized panels was studied by salt spray test and electro-chemical noise measurements (ENM). The results showed that it was possible to replace part of the zinc phosphate content in the paint with the exchanged zeolite and the clay.

  5. ENERGY PECULIAR FEATURES PERTAINING TO NANO- TECHNOLOGY OF COATING DEPOSITION USING MIXED MATRICES FOR AUTOMOTIVE COMPONENTS

    Directory of Open Access Journals (Sweden)

    V. Ivashko

    2012-01-01

    Full Text Available A systematic analysis of factors that influence on the processes of  protective coating formation based on mixed matrices has been presented in the paper. The paper demonstrates a significant role of energy parameters of modifier drop-phase dispersed particles formed in the process of pneumatic spraying  and surface layer of a metal substrate on the mechanisms pertaining to formation of coating structure with optimal characteristics. Compositions of anticorrosive and tribological coatings for application in the designs of higher resource automotive components  have been proposed in the paper.

  6. The correlation between materials, processes and final properties in the pipeline coating system with polyethylene in triple layer; A correlacao entre materiais, processos e propriedades finais no sistema de revestimento de tubos com polietileno em tripla camada

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Luiz C.; Campos, Paulo H. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil); Silva, Christian E.; Santos, Paulo T. [Soco-Ril do Brasil S.A., Pindamonhangaba, SP (Brazil)

    2003-07-01

    The use of anticorrosion coating is a common practice in industrial pipeline applications. Among the several coatings types to buried and submerged pipelines, over all, the Fusion Bonded Epoxy and Three Layer Polyethylene coating systems have been large employed. They have showed an excellent performance protecting the pipe metal from external corrosive environment, considerably decreasing the designed cathodic protection requirements, basically in the first years of pipeline operation. Coating system success depends on not only of a suitable design or of the materials technology, but also depends on the process parameters and the raw material characteristics exhibited during the application. In this paper will be presented in a theoretical approach how the process parameters and the raw materials characteristics may affect the three layer polyethylene anticorrosion coating final properties. (author)

  7. Structural characterization and corrosive property of Ni-P/CeO2composite coating

    Institute of Scientific and Technical Information of China (English)

    JIN Huiming; JIANG Shihang; ZHANG Linnan

    2009-01-01

    Electroless Ni-P/nano-CeO2 composite coating was prepared in acidic condition, and its microstructure and corrosive property were compared with its CeO2-free counterpart. Scanning electronic microscopy (SEM), transmission electronic microscopy (TEM), X-ray diffraction spectrometer (XRD), and differential scanning calorimeter (DSC) were used to examine surface morphology and microstructure of the coating. Corrosive investigation was carried out in 3%NaCl+5%H2SO4 solution. The results showed that Ni-P coating had partial amorphous structure mixed with nanocrystals, whereas the Ni-P/CeO2 coating had perfect amorphous structure. In high temperature condition, Ni3P precipitation and Ni crystallization occurred in both coatings but at different temperatures, whereas the Ni-P/CeO2 coating had sintered phase of NiCe2O4 spinels. The anticorrosion property and passivity were improved in the CeO2-containing coating due to its less liability to undergo local-cell corrosion than its CeO2-free counterpart. During the co-deposition process, some Cen+ (n=3, 4) ions may be adsorbed to the metal/solution interface, hinder nickel's crystal-typed deposition and promote phosphorous deposition. The nano-CeO2 doping finally resulted in the coating' perfect amorphous structure and good anti-corrosive property.

  8. Corrosion resistance, composition and structure of RE chemical conversion coating on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Golden yellow rare earths chemical conversion coating was obtained on the surface of magnesium alloy by immersing in cerium sulfate solution.The corrosion resistance of RE conversion coating was evaluated using immersion test and potentiodynamic polarization measurements in 3.5%NaCl solution.The morphologies of samples before corrosion and after corrosion were observed by SEM.The structures and compositions of the RE conversion coating were studied by means of XPS.XRD and IR.The results show that,the conversion coating consists of mainly two kinds of element Ce and O,the valences of cerium are+3 and+4.and OH exists in the coating.The anti-corrosion property of magnesium alloy is increased obviously by rare earths conversion coating,Its self-corrosion current density decreases and the coating has self-repairing capability in the corrosion process in 3.5%NaCl solution.

  9. Cerium oxide as conversion coating for the corrosion protection of aluminum

    Directory of Open Access Journals (Sweden)

    JELENA GULICOVSKI

    2013-11-01

    Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

  10. Development of a new solvent-free flow efficiency coating for natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Fogg, Graham A.; Morse, Jennifer [Bredero Shaw, Houston, TX (United States)

    2005-07-01

    Pipeline design engineers have traditionally considered external anti-corrosion coatings for the protection of gas transmission pipelines, with less consideration given to the benefits of internal flow efficiency coatings. This paper reviews the benefits of using a traditional solvent-based flow efficiency coating, and the relationship between the internal surface roughness of a pipe, the pressure drop across the pipeline, and the maximum flow rate of gas through the pipeline. To improve upon existing solvent-based flow efficiency coatings, a research program was undertaken to develop a solvent-free coating. The stages in the development of this coating are discussed, resulting in the plant application of the coating and final qualification to API RP 5L2. (author)

  11. Enhancement of the corrosion protection of electroless Ni–P coating by deposition of sonosynthesized ZnO nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Sharifalhoseini, Zahra [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Entezari, Mohammad H., E-mail: entezari@um.ac.ir [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Environmental Chemistry Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of)

    2015-10-01

    Graphical abstract: Enhancement of the corrosion protection of electroless Ni–P layer by ZnO nanoparticles deposition and the comparison with the classical and sonochemical Ni–P coatings. - Highlights: • Unique effects of ultrasound were investigated on the anticorrosive performance of electroless Ni–P coating. • Sonoynthesis of ZnO NPs and its deposition were performed on the surface of Ni–P coating. • ZnO as an anticorrosive has a critical role in the multifunctional surfaces. • Electrochemical properties of all fabricated samples were compared with each other. - Abstract: Ni–P coatings were deposited through electroless nickel plating in the presence and absence of ultrasound. The simultaneous synthesis of ZnO nanoparticle and its deposition under ultrasound were also carried out on the surface of Ni–P layer prepared by the classical method. The morphology of the surfaces and the chemical composition were determined by scanning electron microscopy(SEM) and energy dispersive spectroscopy (EDS), respectively. Electrochemical techniques were applied for the corrosion behavior studies. The Ni–P layer deposited by ultrasound showed a higher anticorrosive property than the layer deposited by the classical method. The ZnO nanoparticles deposited on the surface of Ni–P layer significantly improved the corrosion resistance.

  12. An example from practice: detection of faults in cathodic anti-corrosion protection systems in local gas supply networks; Ein Praxisbeispiel: KKS-Fehlerortung in der Ortsgasversorgung

    Energy Technology Data Exchange (ETDEWEB)

    Maurmann, J. [Maurmann GmbH, Sprockhoevel (Germany); Mueller, H.; Windisch, S. [Stadtwerke Mainz AG, Mainz (Germany)

    2006-07-15

    Cathodic anti-corrosion protection (CCP) is an electrochemical protection method applied, inter alia, to buried steel pipelines carrying liquids and gases. In the case of high-pressure gas pipelines and lines for transmission of environmentally hazardous fluids, this form of active anti-corrosion protection is legally mandatory. The planning, application and monitoring of the effectiveness of the CCP system is specified in the relevant standards, specifications and codes of practice. A practical example is used here to show that cathodic anti-corrosion protection and, in particular, remote monitoring and measuring technology applied to it, constitute an excellent instrument for early detection of damage to the pipe sheathing and, in this example, of the pipeline itself too, and thus for prevention of harm to persons and the environment, even in the case of pipelines which are not mandatorily subject to the use of cathodic anti-corrosion protection. (orig.)

  13. Development of Laser Surface Technologies for Anti-Corrosion on Magnesium Alloys: a Review

    Science.gov (United States)

    Sun, Rujian; Guan, Yingchun; Zhu, Ying

    2016-03-01

    Magnesium (Mg) alloys have been increasingly used in industries and biomaterial fields due to low density, high specific strength and biodegradability. However, poor surface-related properties are major factors that limit their practical applications. This paper mainly focuses on laser-based anti-corrosion technologies for Mg alloys, beginning with a brief review of conventional methods, and then demonstrates the feasibility of laser surface technologies including laser surface melting (LSM), laser surface alloying (LSA), laser surface cladding (LSC) and laser shock peening (LSP) in achieving enhancement of corrosion resistance. The mechanism and capability of each technique in corrosion resistance is carefully discussed. Finally, an outlook of the development of laser surface technology for Mg alloy is further concluded, aiming to serve as a guide for further research both in industry applications and biomedical devices.

  14. Energy conservation research of dehumidification system for main cable anticorrosion of suspension bridge

    Institute of Scientific and Technical Information of China (English)

    Chen Ce; Fan Liangkai; Feng Zhaoxiang; Pen Guanzhong

    2011-01-01

    The necessity of the main cable anticorrosion for suspension bridge is described, and operating principles and composition of main cable dehumidification system are analyzed. An idea using the waste heat of high temperature outlet air of dehumidification system to heat up regeneration air of rotary-type dehumidifier is put forward in this paper. The concrete scheme is to install a heat exchanger on air-out pipeline of roots blower and air-in pipeline of regeneration electric heater of rotary dehumidifier. Air preheated by the heat exchanger enters regeneration electric heater of rotary-type dehumidifier. Energy conservation of main cable dehumidification system for the Yangtze River highway bridge is calculated, and the results show that energy conservation rate can reach 44 %.

  15. Electrodeposition and Corrosion Resistance Properties of Zn-Ni/TiO2 Nano composite Coatings

    Directory of Open Access Journals (Sweden)

    B. M. Praveen

    2011-01-01

    Full Text Available Nano sized TiO2 particles were prepared by sol-gel method. TiO2 nano particles were dispersed in zinc-nickel sulphate electrolyte and thin film of Zn-Ni-TiO2 composite was generated by electrodeposition on mild steel plates. The effect of TiO2 on the corrosion behavior and hardness of the composite coatings was investigated. The film was tested for its corrosion resistance property using electrochemical, weight loss, and salt spray methods. The paper revealed higher resistance of composite coating to corrosion. Microhardness of the composite coating was determined. Scanning electron microscope images and X-ray diffraction patterns of coating revealed its fine-grain nature. Average crystalline size of the composite coating was calculated. The anticorrosion mechanism of the composite coating was also discussed.

  16. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    Science.gov (United States)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  17. 农村电网接地引下线腐蚀机理及新型防腐措施%Research on Corrosion Mechanism of Grounding Down Lead Lines and New Anti-corrosion Measures of Rural Power Grid

    Institute of Scientific and Technical Information of China (English)

    郑志生; 钟铭声; 龚庆武

    2015-01-01

    农村电网覆盖面广,不同的土壤条件、缺乏维护及低成本设备缺陷造成农村电网接地引下线腐蚀问题严重。而接地引下线的腐蚀有着不同于接地网的腐蚀机理,即多种环境与化学作用的综合体现,所以农村电网接地引下线需要新的防腐措施。通过对已有研究成果探究,本文提出了包覆法结合牺牲阳极法的农村电网接地引下线防腐新措施,并对其实现进行了论述。%There exists problems in the wide rural power grid that the different soil conditions ,lack of maintenance and low cost e‐quipment defects cause serious corrosion of grounding down lead lines ,which has various mechanisms to the corrosion of grounding grids .The corrosion of grounding down lead lines is a comprehensive reflection of a variety of environmental and chemical interac‐tions ,therefore ,new anti-corrosion measures is required for the grounding down lead lines in the rural power grid .By exploring the existing research results ,new anti-corrosion measures using coating method and sacrificial anode protection method for the grounding down lead lines in the rural power grid is proposed in this paper ,and its realization is described .

  18. Preparation Technology and Performances of Zn-Cr Coating on Sintered NdFeB Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    Yu Shengxue; Chen Ling

    2006-01-01

    Zn-Cr coating was prepared on the surface of sintered NdFeB permanent magnet samples and preparation parameters were established.The anticorrosive property of Zn-Cr coating on NdFeB was studied by whole-immersion test in NaCl solution and compared with that of zinc plating and nickel plating on NdFeB.Open-circuit potential and self-corrosion current of NdFeB samples with and without Zn-Cr coating were measured.The micro-morphology and composition of Zn-Cr coating were analyzed through SEM, XPS, EDS and XRD.The effect of Zn-Cr coating on magnetic property of NdFeB magnet was also investigated.It is exposed that Zn-Cr coating is anodic type coating for NdFeB magnet, and provided substrate electrochemical protection, barrier protection and passivation protection.The anticorrosion property of NdFeB magnet is obviously enhanced by Zn-Cr coating while the magnet property of NdFeB magnet changed little.

  19. Preparations and properties of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials.

    Science.gov (United States)

    Watanabe, Shoji

    2008-01-01

    This short review describes various types of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials. It is concerned with synthetic additives classified according to their functional groups; silicone compounds, carboxylic acids and dibasic acids, esters, Diels-Alder adducts, various polymers, nitrogen compounds, phosphoric esters, phosphonic acids, and others. Testing methods for water-soluble metal working fluids for aluminum alloy materials are described for a practical application in a laboratory. PMID:18075217

  20. Aminobenzoate modified MgAl hydrotalcites as a novel smart additive of reinforced concrete for anticorrosion applications

    NARCIS (Netherlands)

    Yang, Z.; Fischer, H.R.; Cerezo, J.; Mol, J.M.C.; Polder, R.B.

    2013-01-01

    A carbonate form of MgAl hydrotalcite, Mg(2)Al-CO3 and its p-aminobenzoate (pAB) modified derivative, Mg(2)Al-pAB, were synthesized and characterized by means of XRD, FT-IR and TG/DSC. The anticorrosion behavior of Mg(2)Al-pAB was evaluated based on open circuit potential (OCP) of carbon steel in si

  1. New pattern Zn-Al-Mg-RE coating technics for steel structure sustainable design

    Institute of Scientific and Technical Information of China (English)

    LIU Yan; XU Bin-shi; ZHU Zi-xin; LI Zhuo-xin; MA Jie

    2005-01-01

    Based on the advanced integrated technology of materials preparation and formation, a new pattern ZnAl-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function.

  2. Assessment of Automotive Coatings Used on Different Metallic Substrates

    Directory of Open Access Journals (Sweden)

    W. Bensalah

    2014-01-01

    Full Text Available Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of different coating systems were conducted using pin on disc machine. Immersion tests were carried out in 5% NaCl and immersion tests in 3% NaOH solutions. Results showed which of the coating systems is more suitable for each substrate in terms of mechanical, tribological, and anticorrosive performance.

  3. Exposure Test on Two Surface Anticorrosion Technologies for Marine Concrete Structure

    OpenAIRE

    Yang, Haicheng; Xiong, Jianbo; Su, Quanke; Yan, Yu

    2014-01-01

    This paper is to study the effect of surface coating and silane hydrophobic agents for high performance concrete durability in a marine environment of tidal zone and splash zone by exposure test in JiaoZhou Bay. The results indicated that surface coating had good protection and coating quality after a 5-year period and the adhesive strength with concrete surface was more than 2.5 MPa. Surface coating can effectively improve chloride ion penetration resistance of concrete structures. The subst...

  4. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2015-03-15

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

  5. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    International Nuclear Information System (INIS)

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  6. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    Science.gov (United States)

    Shao, W.; Nabb, D.; Renevier, N.; Sherrington, I.; Luo, J. K.

    2012-09-01

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  7. Structural properties of new siliconized coatings formed by pyrolytic decomposition of pure TPOS

    Science.gov (United States)

    Hashem, Khaled M. E.; Abo-Elenien, O. M.

    1999-09-01

    New anticorrosion siliconized coatings are formed by pyrolytic decomposition of sprayed pure tetraphenoxy silane (TPOS) on surfaces of carbon steel specimens, in a preheated furnace within a temperature range 500-650°C. The optimum conditions for developing highly corrosion resistant siliconized coatings, are decided by the aids of structural and composition analysis techniques. By the aid of EDXRF, SEM, Ultra Sonic Cleaner (USV), cross-edged SEM micrographs, O.M. and Thin Film On Surface (TFOS) software program, the optimal thickness, structure free voids interface and maximum adhesion properties of the produced siliconized coatings, were determined at 600°C for pyrolytical time 45 min. Evaluation of the coatings' composition yielding a high anticorrosion property is fully detailed by the aid of XRD analysis, electrochemical dissolution in different acidic media and adhesion techniques. The microstructure of the optimum siliconized coatings is regular in shape, size, orientation and boundaries of the formed bulky aggregated particles. Also the striations around the coatings' particles are mostly narrow. The strong adhesion property of the coating/metal surface interface, is assessed on the basis of the `go, no go' principle and is related to the inner diffusion of silica (rooting phenomenon). The variation in the constituents' ratios of the produced coatings at different temperatures is attributed to the rate of interconversion of the microcrystallite SiO 2 to crystalline phases and rate of interaction between the diffused iron, Fe 2+, and the crystalline phases of SiO 2. Electrochemical dissolution performance for uncoated and coated electrodes in the range of 0.1-10 M HCl solutions reveal that no significant corrosion behavior is observed. However, the variation between anodic and cathodic routes, is referred to the formation of strong passive irreversible phases on the electrode's surface. These phases could initiate from metal ions (Fe 2+) either provided by

  8. Polypropylene Glycol-Silver Nanoparticle Composites: A Novel Anticorrosion Material for Aluminum in Acid Medium

    Science.gov (United States)

    Solomon, Moses M.; Umoren, Saviour A.; Israel, Aniekemeabasi U.; Ebenso, Eno E.

    2015-11-01

    Admixture of polypropylene glycol and 1 mM AgNO3 together with natural honey as reducing and stabilizing agent was employed to prepare in situ polypropylene glycol/silver nanoparticle (PPG/AgNPs) composite. The prepared PPG/AgNPs composite was characterized by UV-Vis spectroscopy, FTIR, XRD, and EDS, while the morphology of the Ag nanoparticles in the composite was obtained by TEM. TEM results revealed that the Ag nanoparticles were spherical in shape. The anticorrosion property of PPG/AgNPs composite was examined by electrochemical, weight loss, SEM, EDS, and water contact angle measurements. Results obtained show that PPG/AgNPs are effective in retarding the dissolution of Al in an acid-induced corrosive environment. Inhibition efficiency increased with the increasing composite concentration but decreased with the increasing temperature. Potentiodynamic polarization results revealed that PPG/AgNPs functions as a mixed-type corrosion inhibitor. The adsorption of the composite onto Al surface was found to follow El-Awady et al. adsorption isotherm model. SEM, EDS, and water contact angle results confirmed the adsorption of PPG/AgNPs films onto Al surface.

  9. A superhydrophilic nitinol shape memory alloy with enhanced anti-biofouling and anti-corrosion properties.

    Science.gov (United States)

    Song, K; Min, T; Jung, J-Y; Shin, D; Nam, Y

    2016-01-01

    This work reports on a nitinol (NiTi) surface modification scheme based on a chemical oxidation method, and characterizes its effects on wetting, biofouling and corrosion. The scheme developed is also compared with selected previous oxidation methods. The proposed method turns NiTi into superhydrophilic in ~5 min, and the static contact angle and contact angle hysteresis were measured to be ~7° and ~12°, respectively. In the PRP (platelet rich plasma) test, platelet adhesion was reduced by ~89% and ~77% respectively, compared with the original NiTi and the NiTi treated with the previous chemical oxidation scheme. The method developed provides a high (~1.1 V) breakdown voltage, which surpasses the ASTM standard for intervascular medical devices. It also provides higher superhydrophilicity, hemo-compatibility and anti-corrosion resistance than previous oxidation schemes, with a significantly reduced process time (~5 min), and will help the development of high performance NiTi devices.

  10. 《建筑钢结构防腐蚀技术规程》设计使用介绍%Introduction of design application of Technical specification for anticorrosion of building steel structure

    Institute of Scientific and Technical Information of China (English)

    胡伦基

    2012-01-01

    Major contents of relevant anticorrosion mechanism and anticorrosion design of Technical specification for anticorrosion of building steel structure were introduced.It included the judgement of corrosivity grade;corrosion allowance;anticorrosion structure measure;rust-clearing method and grade classification;design principle and thickness of anticorrosion covering layer;cooperation use of anticorrosive painting;applied environment,metal selection of metal thermal spraying and occlude treatment of heat spraying layer;anticorrosive and fireproofing of steel structure.Anticorrosion design examples of building steel structure were also given.%介绍了《建筑钢结构防腐蚀技术规程》(JGJ/T 251—2011)有关的防腐蚀机理和防腐蚀设计的主要内容。主要包括:腐蚀性等级的判定,腐蚀裕量,防腐蚀构造措施,除锈方法和等级划分,防腐蚀保护层的设计原则、厚度选定,防腐涂装的配套使用,金属热喷涂的使用环境、热喷金属选择、热喷涂层封闭处理,钢结构防腐与防火。并通过算例介绍建筑钢结构防腐蚀的设计。

  11. CORROSION BEHAVIOR OF A ZIRCONIUM-TITANIUM BASED PHOSPHONIC ACID CONVERSION COATING ON AA6061 ALUMINIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    S.H.Wang; C.S.Liu; F.J.Shan

    2008-01-01

    The conversion coating was formed by dipping AA6061 in a fluorotitanate/zirconate acid and amino trimethylene phosphonic acid (ATMP) solution at room temperature. The formation process and the anti-corrosion performance of the conversion coating were investigated using electrochemical test and salt spray test (SST),respectively. The electrochemical test shows that the Zr/Ti and ATMP coating improves the cor-rosion resistance of AA6061 as good as the chromate (Ⅵ) coating.But the results of SST show that the corrosion resistance of Zr/Ti and ATMP coating is not as good as the chromate (Ⅵ) coating.The corrosion area is less than 2% after 72 h.

  12. Deposition of electroless Ni-P/Ni-W-P duplex coatings on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The electroless Ni-P/Ni-W-P duplex coatings were deposited directly on AZ91D magnesium alloy by all acid-sulfate nickel bath.Nickel suitIhate and sodium tungstate were used as metal ion sources and sodium hypophosphite was used as reducing agent.The coating was characterized for its structure,morphologies,microhardness and corrosion properties.The presence of dense and coarse nodules in the duplex coatings Was observed by SEM and EDS.Tungsten content in Ni-P/Ni-W-P alloy is about 0.65%(mass fraction)and the phosphorus content is 8.1 8%(mass fraction).The microhardness of the coatings is 622 VHN.The coating shows good adhesion to the substrate.The results of electrochemical analysis,the porosity and the immersion test show that Ni-P/Ni-W-P duplex coatings possess noble anticorrosion properties to protect the AZ91D magnesium alloy.

  13. Effect of Bath ph on Electroless Ni-P Coating Deposited on Open-Cell Aluminum Foams

    Science.gov (United States)

    Liu, Jiaan; Si, Fujian; Li, Dong; Liu, Yan; Cao, Zheng; Wang, Guoyong

    2015-09-01

    Different electroless Ni-P coatings were deposited on open-cell aluminum foams at various bath pH. The effect of bath pH on the morphology, structure, components, phases and corrosion resistance of the Ni-P coating was studied by scanning electron microscopy (SEM), confocal laser scanning microscope (CLSM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), immersion test and electrochemical polarization measurement, respectively. The experimental results show that the bath pH not only changed the reactivity of the bath, but also had a influence on the microstructure and anticorrosive property of electroless Ni-P coating. The high pH bath raises the thickness of Ni-P coating but decreases the content of phosphorus element in the Ni-P coating. The corrosion resistance of the coated aluminum foams increases when the bath pH rises.

  14. Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

    Directory of Open Access Journals (Sweden)

    Tullio Monetta

    2015-06-01

    Full Text Available Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, graphene nanoflakes were incorporated into a water-based epoxy resin, and then the hybrid coating was applied to Al 2024-T3 samples. The addition of graphene considerably improved some physical properties of the hybrid coating as demonstrated by Electrochemical Impedance Spectroscopy (EIS analysis, ameliorating anti-corrosion performances of raw material. DSC measurements and Cross-cut Test showed that graphene did not affect the curing process or the adhesion properties. Moreover, an increment of water contact angle was displayed.

  15. Anticorrosion Performance of Epoxy Coatings Containing Small Amount of Inherently Conducting PEDOT/PSS on Hull Steel in Seawater

    Institute of Scientific and Technical Information of China (English)

    Jian Hou; Guang Zhu; Jingkun Xu; Huajian Liu

    2013-01-01

    Corrosion protection of the hull steel by the conventional epoxy paint containing a small amount of commercial poly(3,4-ethylenedioxythiophene)/poly(styrene sulfonate) (PEDOT/PSS),which is one of the most popular and successful inherently conducting polymers as the corrosion inhibitor was studied.The corrosion behavior of the samples was investigated in seawater by electrochemical impedance spectroscopy and open circuit potential.Scanning electron microscopy was used to observe the surface morphology of the samples after corrosion.It was found that adding a small amount of PEDOT/PSS to the epoxy resin can significantly improve its corrosion protection.

  16. Development of Castor Oil Based Poly(urethane-esteramide)/TiO2 Nanocomposites as Anticorrosive and Antimicrobial Coatings

    OpenAIRE

    Mohammed Rafi Shaik; Manawwer Alam; Naser M. Alandis

    2015-01-01

    Castor oil based polyesteramide (CPEA) resin has been successfully synthesized by the condensation polymerization of N-N-bis (2-hydroxyethyl) castor oil fatty amide (HECA) with terephthalic acid and further modified with different percentages of 7, 9, 11, and 13 wt.% of toluene-2,4-diisocyanate (TDI) to obtain poly(urethane-esteramide) (UCPEA), via addition polymerization. TiO2 (0.1, 0.2, 0.3, 0.4, and 0.5 wt%) nanoparticles were dispersed in UCPEA resin. The structural elucidation of HECA, C...

  17. Fabrication of silica-decorated graphene oxide nanohybrids and the properties of composite epoxy coatings research

    Science.gov (United States)

    Ma, Yu; Di, Haihui; Yu, Zongxue; Liang, Ling; Lv, Liang; Pan, Yang; Zhang, Yangyong; Yin, Di

    2016-01-01

    With the purpose of preparing anticorrosive coatings, solvent-based epoxy resins often serve as raw material. Unfortunately, plentiful micro-pores are fabricated via solvent evaporation in the resin' curing process, which is an intrinsic shortcoming and it is thus necessary to obstacle their micro-pore for enhancing antiseptic property. To reduce the intrinsic defect and increase the corrosion resistance of coating, we synthesize a series of SiO2-GO hybrids through anchoring silica (SiO2) on graphene oxide (GO) sheets with the help of 3-aminopropyltriethoxysilane and 3-glycidoxypropyltrimethoxysilane, and disperse the hybrids into epoxy resin at a low weight fraction of 2%. Furthermore, we investigate the appropriate preparation proportion of SiO2-GO hybrids (namely: SiO2-GO (1:5)). The electrochemical impedance spectroscopy (EIS) test and coatings' morphology monitoring in corrosion process reveal that the anticorrosive performance of epoxy coatings is significantly enhanced by incorporation of SiO2-GO (1:5) hybrids to epoxy compared with neat epoxy and other nanofillers including SiO2 or GO at the same contents. The superiority of the SiO2-GO (1:5) hybrids is related to their excellent dispersion in resin and sheet-like structure.

  18. Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

    Science.gov (United States)

    Li, Ming; Liu, Qian; Jia, Zhaojun; Xu, Xuchen; Shi, Yuying; Cheng, Yan; Zheng, Yufeng; Xi, Tingfei; Wei, Shicheng

    2013-11-01

    Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate.

  19. Investigation of hexagonal boron nitride as an atomically thin corrosion passivation coating in aqueous solution

    Science.gov (United States)

    Zhang, Jing; Yang, Yingchao; Lou, Jun

    2016-09-01

    Hexagonal boron nitride (h-BN) atomic layers were utilized as a passivation coating in this study. A large-area continuous h-BN thin film was grown on nickel foil using a chemical vapor deposition method and then transferred onto sputtered copper as a corrosion passivation coating. The corrosion passivation performance in a Na2SO4 solution of bare and coated copper was investigated by electrochemical methods including cyclic voltammetry (CV), Tafel polarization and electrochemical impedance spectroscopy (EIS). CV and Tafel analysis indicate that the h-BN coating could effectively suppress the anodic dissolution of copper. The EIS fitting result suggests that defects are the dominant leakage source on h-BN films, and improved anti-corrosion performances could be achieved by further passivating these defects.

  20. Corrosion Resistance of Electroless Ni-Cu-P Ternary Alloy Coatings in Acidic and Neutral Corrosive Mediums

    Directory of Open Access Journals (Sweden)

    Mbouillé Cissé

    2010-01-01

    Full Text Available Electroless Ni-Cu-P alloy coatings were deposited on the ordinary steel substrate in an acidic hypophosphite-type plating bath. These coatings were characterized by a scanning electron microscope (SEM and an X-ray diffraction. The micrograph shows that coating presents a nodular aspect and is relatively homogeneous and very smooth. The EDX analysis shows that the coating contains 12 wt.% of phosphorus element with a predominance of nickel element. In addition, the anticorrosion properties of the Ni-Cu-P coatings in 1 M HCl, 1 M H2SO4, and 3% NaCl solutions were investigated using Tafel polarization curves, electrochemical impedance spectroscopy, and SEM/EDX analysis. The result showed a marginal improvement in corrosion resistance in 3% NaCl solution compared to acidic medium. It also showed that the corrosion mechanism depends on the nature of the solution.

  1. Action mechanism of antioxidation and anticorrosion andmolecular design for perfiuoropolyether fluid additives (Ⅱ)Synthesis and measurement of N-substituted perfluoropolyalkylether phenyla-mide

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Three kinds of the antioxidation and anticorrosion additives from the N-substituted per-fluoropolyalkylether phenylamide (PFPEA) were selected and synthesized. UV and IR spectralanalyses were carried out, and strong absorption peaks of UV from benzene ring are about 240.7,215.4 and 230.1 nm, respectively. The characteristic peaks of IR from the C==O are about 1713.9,1712.2 and 1710.8 cm-1, respectively. The antioxidant and anticorrosive property was tested forthe three synthesized additives. The results show that the weight loss of lubrication oil can de-crease by 1/7, 1/9 and 1/25 respectively after adding synthesized additives. The thermal decom-position temperature(TD) in the presence of Al2O3 can increase by 19-22℃. From theoretic andexperimental study it indicates that the PFPEAs with nitrogen heteroatom not only accepts electronfrom perfluoropolyalkylether oxygen radical (RfO.) to form a stable adduct and to prevent RfO. de-composing further, but also donates electron to form chemical adsorption film and to protect metalfrom corrosion. These additives have shown the better property of the antioxidation and anticorro-sion. An electron-releasing group, or phenyl group, introduced to the N-atom of this kind of com-pound can improve the antioxidant and anticorrosive efficiency of the additives.

  2. Action mechanism of antioxidation and anticorrosion and molecular design for perfluoropolyether fluid additives (I) --Action mechanism of additive and property of donating-accepting electron

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The combination energy and chemical adsorption energy of N-substituted perfluoropoly- alkyletherphenylamide (PFPEA) additive to perfluoropolyalkylether oxygen radical (RfO.) and to Fe atom have been calculated by quantum chemical methods. Structural characteristics, action mechanism, property of donating-accepting electron and substituent effect for antioxidant and anticorrosive additive are investigated. It is found that HOMO of the additives is a p-molecular orbital with lone pair electron of heteroatom. The HOMO of PFPEA additive reacts with LUMO of Fe atom to result in chemical adsorption. The LUMO of additive can interact with the SOMO of RfO. and accept electron of RfO. to form stable addition product. The additives have the property of donating-accepting electron. The electron-releasing group, particularly, the phenyl group, introduced to N atom of phenylamide can increase the combination energy and chemical adsorption energy, and enhance the antioxidant and anticorrosive efficiency. The research achievements can provide useful information for the designing of new antioxidant and anticorrosive additive. Based on the calculated results, antioxidant and anticorrosive efficiency can be predicted roughly as the following order: compounds III>II>I>IV>V.

  3. HIGH-PERFORMANCE COATING MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Corrosion, erosion, oxidation, and fouling by scale deposits impose critical issues in selecting the metal components used at geothermal power plants operating at brine temperatures up to 300 C. Replacing these components is very costly and time consuming. Currently, components made of titanium alloy and stainless steel commonly are employed for dealing with these problems. However, another major consideration in using these metals is not only that they are considerably more expensive than carbon steel, but also the susceptibility of corrosion-preventing passive oxide layers that develop on their outermost surface sites to reactions with brine-induced scales, such as silicate, silica, and calcite. Such reactions lead to the formation of strong interfacial bonds between the scales and oxide layers, causing the accumulation of multiple layers of scales, and the impairment of the plant component's function and efficacy; furthermore, a substantial amount of time is entailed in removing them. This cleaning operation essential for reusing the components is one of the factors causing the increase in the plant's maintenance costs. If inexpensive carbon steel components could be coated and lined with cost-effective high-hydrothermal temperature stable, anti-corrosion, -oxidation, and -fouling materials, this would improve the power plant's economic factors by engendering a considerable reduction in capital investment, and a decrease in the costs of operations and maintenance through optimized maintenance schedules.

  4. ANTICORROSIVE ZINC COVERINGS ON STEEL ARTICLES: PROSPECTS OF THERMAL DIFFUSION COVERINGS

    Directory of Open Access Journals (Sweden)

    V. M. Konstantinov

    2013-01-01

    Full Text Available The analysis of existing zinc coatings on steel details is carried out. The reached results on development of energyresourcesaving technologies of thermal-diffusion galvanization are reported.

  5. A New fast-drying Chlorinated Rubber Heavy Anti-corrosion Static Conductive Paint at Room Temperature%室温快干氯化橡胶重防腐导静电涂料

    Institute of Scientific and Technical Information of China (English)

    吕维华; 伍家卫; 张远欣; 赵立祥; 苏晓云

    2011-01-01

    A new heavy anti-corrosion static conductive paint was prepared with chlorinated rubber as its main film forming substance, the homemade high solids content co-polyester resin as toughening resin, conductive graphite modified by silane coupling agent as conductive material. Its formula, manufacturing process and main performance indexes were introduced. The influence of the plasticizers, organic solvents, conductive graphite dosage and coating thickness to properties of the coating was studied. The results showed that the comprehensive performance of the coating was excellent when dosage of the high solids content co-polyester resin was 25 ±5%, conductive graphite 20 ±5%, the thinner of dissolution paint was mix solvents of methylbenzene, acetone, ethyl acetate and butyl acetate. Thermogravimetric analysis showed that heat resistance of coating was improved after adding polyester resin. The SEM images of the coating showed that the morphology was a comparative neat layered dense layer and explained why the coating had an excellent barrier property and corrosion-resistance.%介绍了以氯化橡胶为主要成膜物,自制高固体分聚酯树脂为增韧改性树脂,用硅烷偶联剂处理的导电石墨为导电剂的新型重防腐导静电涂料的配方、制备工艺及主要性能指标;研究了增塑剂和有机溶剂种类、导电石墨用量及涂层厚度对涂料性能的影响;结果表明,聚酯树脂质量分数为25±5%、导电石墨质量分数为20±5%,稀释剂为用甲苯、丙酮、醋酸乙酯和醋酸丁酯配成的混合溶剂时,所得涂层综合性能最佳;热重分析表明,添加聚酯树脂后涂层耐热性提高;扫描电镜图显示,涂层为规则排列的层状致密层,说明涂料具有优良的阻隔性和防腐性.

  6. Analysis on Application of Zinc Spraying Anti-corrosion Technology in Hydraulic Metal Structure%浅析喷锌防腐技术在水工金属结构上的应用

    Institute of Scientific and Technical Information of China (English)

    张玉安

    2013-01-01

      Zinc spraying anti-corrosion technology is an anti -corrosion method similar to hot dip galvanized anti -corrosion effect.Specific requirements are as follows : sand spraying anti-rust work should be done well on the surface of hydraulic metal, thereby metallic luster can be exposed from the metal surface , and the surface is roughened.Then, the lead wires are melted and blown to the surface of hydraulic metal through compressed air method , thereby forming a zinc coating layer . Pores are filled on this basis; finally a composite layer can be formed to prevent further erosion .%  喷锌防腐技术是一种类似于热浸锌防腐蚀效果的防腐蚀方法。具体要求在水工金属的表面做好喷砂除锈工作,使金属表面露出金属光泽并打毛,然后将铅丝融化,最后通过压缩空气的方法将其吹附到水工金属的表面,形成一个锌涂层,在此基础上填充完毛细孔,最后形成复合层来防止进一步的侵蚀。

  7. Microstructure and corrosion behavior of electroless deposited Ni-P/CeO2 coating

    Institute of Scientific and Technical Information of China (English)

    Hui Ming Jin; Shi Hang Jiang; Lin Nan Zhang

    2008-01-01

    Electroless Ni-P/nano-CeO2 composite coating was prepared in acidic condition,and its microstructure and corrosive property were compared with its CeO2-free counterpart.Scanning electronic microscopy (SEM) and X-ray diffraction (XRD) spectrometer were used to examine surface morphology and structure of the as-plated coating.Differential scanning calorimeter (DSC) and transmission electronic microscopy (TEM) were used to study the coating's phase change at high temperature.The coating's corrosive behavior in 3%NaCI + 5%H2SO4 solution was also investigated.The results showed that Ni-P coating had partial amorphous structure mixed with nano-crystals,while the Ni-P/CeO2 coating had perfect amorphous structure.In high-temperature condition,Ni3P precipitation and Ni crystallization took place in both coatings but at different temperatures,while the Ni-P/CeO2 coating had sintered phase of NiCe2O4 spinels.The anti-corrosion property was better in the CeO2-containing coating,and this was due to its less liability to undergo local-cell corrosion than its CeO2-free counterpart.Ni-P/CeO2 coating's pure amorphous structure was the result of Ni's hindered crystal-typed deposition and P's promoted deposition.

  8. 粘弹体防腐材料研制及其应用%Development and application of viscoelastic anti-corrosion materials

    Institute of Scientific and Technical Information of China (English)

    袁春; 李建忠; 王颖; 连艺秀; 刘艳利; 孙晶; 黄琳

    2012-01-01

    介绍了中国石油天然气管道科学研究院自主研制的粘弹体防腐材料的生产设备、技术参数以及工艺流程,并根据GB/T 4472-84、DIN 30670-91、SY/T 0414-2007、ISO21809-2008和GB/T23257-2009相关标准,对该材料70℃阴极剥离、120 d热水浸泡、23℃剥离强度、剪切强度、绝缘电阻率、密度、冲击强度、吸水率等性能进行了跟踪测试,结果表明:各项性能指标均符合相关标准要求.该材料在西气东输二线补口、阀室、站场等已广泛应用,具有良好的防腐性能,基本确保了西气东输二线管道的安全运行.%Production equipment, technical parameters and process of viscoelastic anti-corrosion materials developed independently by the Pipeline Research Institute of CNPC are described, and a tracking test is conducted for cathode disbonding at 70 °C, 120 d hot water soaking, peel strength at 23 °C, shear strength, insulation resistivity, density, impact strength, water absorption and other properties of the material in accordance with relevant standards such as GB/T4472-84, DIN30670-91, SY/T0414-2007, ISO21809-2008 and GB/T23257-2009. The results show that all performance indexes are in line with the relevant standards. The material with good corrosion resistance has been widely used in the field coating for welded joint, valve chambers and stations in the 2nd West-to-East Gas Pipeline, which basically ensure the safe operation of the Pipeline.

  9. Final Technical Report - Recovery Act: Organic Coatings as Encapsulants for Low Cost, High Performance PV Modules

    Energy Technology Data Exchange (ETDEWEB)

    Stuart Hellring; Jiping Shao; James Poole

    2011-12-05

    The objective of this project was to evaluate the feasibility of utilizing PPG's commercial organic coatings systems as efficient, modernized encapsulants for low cost, high performance, thin film photovoltaic modules. Our hypothesis was that the combination of an anticorrosive coating with a more traditional barrier topcoat would mitigate many electrochemical processes that are now responsible for the significant portion of photovoltaic (PV) failures, thereby nullifying the extremely high moisture barrier requirements of currently used encapsulation technology. Nine commercially available metal primer coatings and six commercially available top coatings were selected for screening. Twenty-one different primer/top coat combinations were evaluated. The primer coatings were shown to be the major contributor to corrosion inhibition, adhesion, and barrier properties. Two primer coatings and one top coating were downselected for testing on specially-fabricated test modules. The coated test modules passed initial current leakage and insulation testing. Damp Heat testing of control modules showed visible corrosion to the bus bar metal, whereas the coated modules showed none. One of the primer/top coat combinations retained solar power performance after Damp Heat testing despite showing some delamination at the EVA/solar cell interface. Thermal Cycling and Humidity Freeze testing resulted in only one test module retaining its power performance. Failure modes depended on the particular primer/top coating combination used. Overall, this study demonstrated that a relatively thin primer/top coating has the potential to replace the potting film and backsheet in crystalline silicon-based photovoltaic modules. Positive signals were received from commercially available coatings developed for applications having performance requirements different from those required for photovoltaic modules. It is likely that future work to redesign and customize these coatings would result in

  10. X-ray diffraction characterization of electrodeposited Ni–Al composite coatings prepared at different current densities

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Fei; Jiang, Chuanhai, E-mail: chuanhaijiang1963@163.com; Wu, Xueyan

    2014-08-01

    Highlights: • Different X-ray diffraction techniques were applied to characterize the Ni–Al composite coatings. • Al{sub 2}O{sub 3} formed on the coating surface after potentiostatic polarization experiments. • The relationship between corrosion and the Al content and the texture were also investigated. - Abstract: Ni–Al composite coatings were prepared at different applied current densities (1–8 A/dm{sup 2}) from a conventional Watt bath. The influences of current densities on the texture, grain size, microstrain, residual stress of the Ni–Al composite coating were investigated with X-ray diffraction method, which includes texture coefficients (TC) and pole figures, Voigt method, classical sin{sup 2} ψ X-ray diffraction method and the Multi-reflection grazing incidence geometry (referred to as MGIXD) method. The morphology, composition, anti-corrosion properties and friction coefficients at 200 °C of the coating were also studied. The results showed that the texture of coating deposited at higher current densities evolved from the (2 0 0) preferred orientation with fiber texture to random orientation with reducing current density. Al particle content increased with reducing current density, grain size decreased with the reducing current density, while the microstrain and the tensile residual stresses increased. The MGIXD result showed stress gradient on the near-surface of the coating. Potentiodynamic polarization results demonstrated that the Ni–Al coating deposited at 2 A/dm{sup 2} exhibited the best anti-corrosion which was contributed by the formation of Al{sub 2}O{sub 3} on the surface. The minimum friction coefficient of 0.57 was also observed for coating deposited at 4 A/dm{sup 2}.

  11. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, Grupo de Ingenieria en Procesamiento de Materiales CICATA-IPN, Unidad Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico)], E-mail: mdominguezc@ipn.mx; Garcia-Murillo, A.; Torres-Huerta, A.M.; Carrillo-Romo, F.J. [Instituto Politecnico Nacional, Grupo de Ingenieria en Procesamiento de Materiales CICATA-IPN, Unidad Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Onofre-Bustamante, E. [Universidad Nacional Autonoma de Mexico, Edificio D Facultad de Quimica, Departamento de Metalurgia, Ciudad Universitaria, C.P. 04510 Mexico D.F. (Mexico); Yanez-Zamora, C. [Alumna del postgrado en Tecnologia Avanzada del CICATA-IPN, Unidad Altamira IPN, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico)

    2009-04-01

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO{sub 2}) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 {mu}m depending on process parameters. The obtained results indicated that sol-gel ZrO{sub 2} and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO{sub 2} which can be correlated with the stabilization of the cubic phase.

  12. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    International Nuclear Information System (INIS)

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO2) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 μm depending on process parameters. The obtained results indicated that sol-gel ZrO2 and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO2 which can be correlated with the stabilization of the cubic phase

  13. Electrochemical and In Vitro Behavior of Nanostructure Sol-Gel Coated 316L Stainless Steel Incorporated with Rosemary Extract

    Science.gov (United States)

    Motalebi, Abolfazl; Nasr-Esfahani, Mojtaba

    2013-06-01

    The corrosion resistance of AISI 316L stainless steel for biomedical applications, was significantly enhanced by means of hybrid organic-inorganic sol-gel thin films deposited by spin-coating. Thin films of less than 100 nm with different hybrid characters were obtained by incorporating rosemary extract as green corrosion inhibitor. The morphology, composition, and adhesion of hybrid sol-gel coatings have been examined by SEM, EDX, and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol-gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 21.2 MPa for the hybrid sol-gel coating. The effect of rosemary extract, with various added concentrations from 0.012 to 0.1%, on the anticorrosion properties of sol-gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Rosemary extract additions (0.05%) have significantly increased the corrosion protection of the sol-gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol-gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol-gel thin films are practical hybrid films in biomedical applications.

  14. Investigation on a Sol-gel Coating Containing Inhibitors on 2024-T3 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    SHI Hong-wei; LIU Fu-chun; HAN En-hou; SUN Ming-cheng

    2006-01-01

    For a long time, chromate incorporated conversion coatings have been drawn special attention in corrosion protection of aircraft-used aluminum alloys. However,ever-increasing environmental pressures requires that non-chromate conversion coatings be developed because of the detrimental carcinogenic effects of the chromate compounds. In recent years, the sol-gel coatings doped with inhibitors were developed to replace chromate conversion coatings, and showed real promise. A sol-gel coating was prepared and its anti-corrosion behavior was investigated using the potentiodynamic scanning (PDS) and the electrochemical impedance spectroscopy (EIS). It is found that the sol-gel coating obtained by the hydrolysis and condensation of 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS) is prone to form defects if cured at the room temperature, whereas if cured at a higher temperature (100 ℃), these flaws can be avoided. Furthermore, it can be seen that addition of anti-foam agents and surfactants will reduce the faults if cured at the room temperature. Effects of the corrosion inhibitors, CeCl3 and mercaptobenzothiazole (MBT), in the sol-gel coatings on 2024-T3 aluminum alloy were also investigated. Results show that the corrosion resistance of the sol-gel coatings containing CeCl3 proves to be better than that of the pure and MBT added sol-gel coatings by the electrochemical methods.

  15. Corrosion behavior of Zn-Ni-Al2O3 composite coating

    Institute of Scientific and Technical Information of China (English)

    ZHENG Huanyu; AN Maozhong; LU Junfeng

    2006-01-01

    The corrosion behavior and anti-corrosion mechanism of the Zn-Ni-Al2O3 composite coating were investigated by SEM, EDS and XPS.The results indicate that the corrosion type of the Zn-Ni-Al2O3 coatings in neutral 5 wt.% NaCl solution is uniform corrosion.The presence of compact and uniformly dispersed nano alumina particles substantially inhibits the corrosion of Zn-Ni-Al2O3 composite coatings.In the initial corrosion stage, the corrosive products of Zn-Ni matrix form a compact ZnCl2·4Zn(OH)2 layer.With the development of corrosion, some nano alumina particles are embedded and form a Ni enrichment layer.In Ni enrichment layer, Ni presents as Ni and NiO.

  16. ENVIRONMENTAL FRIENDLY ANODIZING ON AZ91D MAGNESIUM ALLOYS AND COATING CHARACTERISTICS

    Institute of Scientific and Technical Information of China (English)

    A. Saijo; M. Hino; M. Hiramatsu; T. Kanadani

    2005-01-01

    An environmental friendly anodizing treatment (Anomag) from a phosphate-based solution without heavy metals on AZ91D magnesium alloy was studied. The characteristics of the coatings,such as structure, composition and corrosion resistance were investigated. The effects of this anodizing treatment on the mechanical properties were examined. X-ray diffraction (XRD) analysis revealed that the structure of the coatings is amorphous or glassy. In salt spray tests coatings with an average thickness of 10μm had an anticorrosive performance of over 1000 hours. Fatigue tests revealed that anodizing onto AZ91D magnesium alloy does not affect the fatigue strength. These results demonstrate the utility of this anodizing treatment on magnesium alloy for application as a structural material, such as in the automotive field.

  17. Anticorrosion Performance of Carbon Steel in 55% LiBr Solution Containing PMA/SbBr3 Inhibitor

    Institute of Scientific and Technical Information of China (English)

    HU Xian-qi; LIANG Cheng-hao; HUANG Nai-bao

    2006-01-01

    The anticorrosion performance of carbon steel in 55% LiBr solution containing PMA/SbBr3 inhibitor was studied by weight-loss tests, electrochemical measurements and surface analysis. In 55%LiBr+PMA/SbBr3 solution, corrosion rates of carbon steel at 145 ℃, 175 ℃, 190 ℃ and 240 ℃ are 18.32 μm·a-1, 27.68 μm·a-1, 53.58 μm·a-1 and 73.78 μm·a-1, respectively. PMA/SbBr3 inhibitor may inhibit the corrosion of carbon steel in 55% LiBr solution effectively. Especially, it shows an excellent corrosion inhibition performance at high temperature. Both anodic and cathodic reactions of carbon steel may be inhibited by PMA/SbBr3 inhibitor, so it may be classified as mixed inhibitor. In 55%LiBr+PMA/SbBr3 solution, the apparent activation energy of the corrosion reaction of carbon steel is 29.61 kJ·mol-1. The corrosion inhibition mechanism of PMA/SbBr3 is suggested as follows: PMA has the effect of inhibiting hydrogen evolution and a strong oxidizing property; Sb3+ also exhibits oxidizing properties, and can exist stably with PMA in LiBr solutions; the passive film comprising Fe2O3 and antimony formed on carbon steel surface may prevent Br- from diffusing into the metal surface due to the synergistic effect of PMA and Sb3+; As a result, the anticorrosion performance of carbon steel may be improved by PMA/SbBr3 inhibitor in 55% LiBr solution.

  18. Fabrication of TiO2-strontium loaded CaSiO3/biopolymer coatings with enhanced biocompatibility and corrosion resistance by controlled release of minerals for improved orthopedic applications.

    Science.gov (United States)

    Raj, V; Raj, R Mohan; Sasireka, A; Priya, P

    2016-07-01

    Titanium dioxide (TiO2) arrays were fabricated on Ti alloy by anodization method. Synthesis of CaSiO3 (CS) and various concentrations (1X-5X) of Sr(2+) substitutions in CS coatings on TiO2 substrate was achieved through an electrophoretic deposition technique. Fast release of mineral ions from implant surface produce over dosage effect and it is a potential hazardous factor for osteoblasts. So, in order to prevent the fast release of minerals, biopolymer coating was applied above the composite coatings. The coatings were characterized by FTIR, XRD, FE-SEM and EDX techniques. The mechanical, anticorrosion, antimicrobial properties and biocompatibility of the coatings were evaluated. Studies on the mechanical properties indicate that the addition of Sr(2+) and biopolymer increase the hardness strength of the coatings. The metal ion release from the coatings was studied by ICP-AES. The electrochemical properties of the coatings were studied in Ringer's solution, in which CS-3X/Chi-PVP coating on TiO2 exhibits good anticorrosion property and high resistivity against Escherichia coli and Staphylococcus aureus compared to CS-3X coating on TiO2. In vitro cell experiments indicate that osteoblasts show good adhesion and high growth rates for CS-3X/Chi-PVP coated TiO2 substrate, indicating that the surface cytocompatibility of CS-3X/Chi-PVP coated TiO2 substrate is significantly improved by the controlled release of mineral ions. In conclusion, the surface modification of TiO2/CS-3X/Chi-PVP coated titanium is a potential candidate for implant coating.

  19. Electrophoretic deposition of ZnO/alginate and ZnO-bioactive glass/alginate composite coatings for antimicrobial applications

    Energy Technology Data Exchange (ETDEWEB)

    Cordero-Arias, L.; Cabanas-Polo, S.; Goudouri, O.M. [Institute of Biomaterials, Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Cauerstrasse 6, D-91058 Erlangen (Germany); Misra, S.K. [Materials Science and Engineering, Indian Institute of Technology Gandhinagar, Ahmedabad 382424 (India); Gilabert, J. [Institute of Ceramics Materials (ITC), University Jaume I, Avenida Vicent SosBaynat, 12006 Castellon (Spain); Valsami-Jones, E. [School of Geography, Earth and Environmental Sciences, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Sanchez, E. [Institute of Ceramics Materials (ITC), University Jaume I, Avenida Vicent SosBaynat, 12006 Castellon (Spain); Virtanen, S. [Institute for Surface Science and Corrosion (LKO, WW4), Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Martensstrasse 7, D-91058 Erlangen (Germany); Boccaccini, A.R., E-mail: aldo.boccaccini@ww.uni-erlangen.de [Institute of Biomaterials, Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Cauerstrasse 6, D-91058 Erlangen (Germany)

    2015-10-01

    Two organic/inorganic composite coatings based on alginate, as organic matrix, and zinc oxide nanoparticles (n-ZnO) with and without bioactive glass (BG), as inorganic components, intended for biomedical applications, were developed by electrophoretic deposition (EPD). Different n-ZnO (1–10 g/L) and BG (1–1.5 g/L) contents were studied for a fixed alginate concentration (2 g/L). The presence of n-ZnO was confirmed to impart antibacterial properties to the coatings against gram-negative bacteria Escherichia coli, while the BG induced the formation of hydroxyapatite on coating surfaces thereby imparting bioactivity, making the coating suitable for bone replacement applications. Coating composition was analyzed by thermogravimetric analysis (TG), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS) analyses. Scanning electron microscopy (SEM) was employed to study both the surface and the cross section morphology of the coatings. Polarization curves of the coated substrates made in cell culture media at 37 °C confirmed the corrosion protection function of the novel organic/inorganic composite coatings. - Highlights: • Organic–inorganic nanocomposite coatings fabricated by electrophoretic deposition • nZnO and bioactive glass containing alginate coatings exhibit antibacterial effect. • Bioactive character and anticorrosion function of coatings demonstrated.

  20. The study of steel protection effect by application of molten active microalloyed aluminum and by covering that composition by organic coating

    Directory of Open Access Journals (Sweden)

    Purenović Milovan M.

    2002-01-01

    Full Text Available In this paper, the steel active-passive anticorrosive protection was done. Steel plates samples with dimensions 40 ×100 ×2 millimeters were used. Samples surfaces preparation was done by degreasing, then by sandblasting by pneumatic pistol. The metallising by molten metal was done by hand pistol which worked with metal vein "Protector" (ø 3,18 millimeters of electrochemical active anode material on the basis of microalloyed aluminum. The mentioned application was done twice and obtained layer thickness was 150-200 micrometers. After this operation, organic coating "Vinilpom", the product of Coatings Industry "Pomoravlje", was applied. Coating quality was followed by measuring of coating thickness, of dried film hardness, level of connecting with a base and of gloss. Whole composition steel - "Protector", organic coating electrochemical study was done by measuring of galvanic team electrochemical potential change in 20% NaCl solution, during the time.

  1. Effect of Synthesizing Temperature on Microstructure and Electrochemical Property of the Hydrothermal Conversion Coating on Mg-2Zn-0.5Mn-Ca-Ce Alloy

    Directory of Open Access Journals (Sweden)

    Guanghui Guo

    2016-02-01

    Full Text Available Mg(OH2 conversion coatings were formed on an Mg-2Zn-0.5Mn-Ca-Ce alloy via hydrothermal method at three different synthesizing temperatures (160, 170 and 180 °C. The effect of synthesizing temperature on microstructure and electrochemical property of the coatings were systematically studied. With increasing synthesizing temperature, the coating became thicker due to the faster reaction and deposition of Mg(OH2 on the α-Mg phase and secondary phases of the substrate Mg alloy. Internal micro-cracks were also generated in the higher-temperature synthesized coatings due to the increased shrinking stress, but the cross-cutting micro-cracks were suppressed. Benefiting from the improved barrier effect against penetration of corrosive medium, the higher-temperature synthesized thicker coating presented significantly enhanced electrochemical property and anti-corrosion efficiency in Hanks’ solution.

  2. Investigation of the Corrosion Behavior of Poly(Aniline-co-o-Anisidine)/ZnO Nanocomposite Coating on Low-Carbon Steel

    Science.gov (United States)

    Mobin, M.; Alam, R.; Aslam, J.

    2016-07-01

    A copolymer of aniline (AN) and o-anisidine (OA), Poly(AN-co-OA) and its nanocomposite with ZnO nanoparticles, Poly(AN-co-OA)/ZnO were synthesized by chemical oxidative polymerization using ammonium persulfate as an oxidant in hydrochloric acid medium. The synthesized compounds were characterized using FTIR, XRD, SEM-EDS, TEM, and electrical conductivity techniques. The copolymer and nanocomposite were separately dissolved in N-methyl-2-pyrrolidone and were casted on low-carbon steel specimens using 10% epoxy resin as a binder. The anticorrosive properties of the coatings were studied in different corrosive environments such as 0.1 M HCl, 5% NaCl solution, and distilled water at a temperature of 30 °C by conducting corrosion tests which include immersion test, open circuit potential measurements, potentiodynamic polarization measurements, and atmospheric exposure test. The surface morphology of the coatings prior to and after one-month immersion in corrosive solution was evaluated using SEM. It was observed that the nanocomposite coating exhibited higher corrosion resistance and provided better barrier properties in comparison with copolymer coating. The presence of ZnO nanoparticles improved the anticorrosion properties of copolymer coating in all corrosive media subjected to investigation.

  3. A novel method to prepare superhydrophobic, UV resistance and anti-corrosion steel surface

    KAUST Repository

    Isimjan, Tayirjan T.

    2012-11-01

    Both TiO 2 and SiO 2 coated steel surfaces containing micro- and nanoscale binary structures with different surface roughness were successfully fabricated by means of a facile layer by layer deposition process followed by heat treatment. The resulting surfaces were modified by the low free energy chemical PTES (1H,1H,2H,2H-Perfluorodecyltriethoxysilane). The experimental results of wettability exhibit that such modified surfaces have a strong repulsive force to water droplets, their static contact angles exceed 165°, receding angle>160°, advanced angles>170° and slide angle<1°. The resulting surfaces not only exhibit superhydrophobic properties but also show strong UV resistance (after coating SiO 2 on top of TiO 2) and strong stability to various solvents including 0.01% HCl solution. © 2012 Elsevier B.V.

  4. Functional Coatings or Films for Hard-Tissue Applications

    Directory of Open Access Journals (Sweden)

    Guocheng Wang

    2010-07-01

    Full Text Available Metallic biomaterials like stainless steel, Co-based alloy, Ti and its alloys are widely used as artificial hip joints, bone plates and dental implants due to their excellent mechanical properties and endurance. However, there are some surface-originated problems associated with the metallic implants: corrosion and wear in biological environments resulting in ions release and formation of wear debris; poor implant fixation resulting from lack of osteoconductivity and osteoinductivity; implant-associated infections due to the bacterial adhesion and colonization at the implantation site. For overcoming these surface-originated problems, a variety of surface modification techniques have been used on metallic implants, including chemical treatments, physical methods and biological methods. This review surveys coatings that serve to provide properties of anti-corrosion and anti-wear, biocompatibility and bioactivity, and antibacterial activity.

  5. Effect of PEO-modes on the electrochemical and mechanical properties of coatings on MA8 magnesium alloy

    Science.gov (United States)

    Sidorova, M. V.; Sinebrukhov, S. L.; Khrisanfova, O. A.; Gnedenkov, S. V.

    Protective surface layers with a high corrosion stability and significant microhardness as compared to the substrate material were obtained on MA8 magnesium alloy by Plasma Electrolytic Oxidation (PEO) in a silicate-fluoride electrolyte. The phase and elemental composition of the coatings were investigated. It was found that the application of the bipolar PEO-modes enables one to synthesize on the alloy's surface a high-temperature phase of magnesium silicate, forsterite (Mg2SiO4) having a good anticorrosion and mechanical properties.

  6. An investigation of the biochemical properties of tetrazines as potential coating additives

    International Nuclear Information System (INIS)

    1,2,4,5-Tetrazine and its 3,6-disubstituted derivatives are currently used for a range of industrial and medical applications as they exhibit particular coordination chemistries, characterised by electron and charge transfer phenomena. The aim of the present work is to synthesise two tetrazine derivatives, namely 3,6-dihydrazino-1,2,4,5-tetrazine (DHDTZ) and 1,2,4,5-tetrazine dicarboxylic acid (DCTZ), and determine their antibacterial, antioxidant and anticorrosion characteristics as additives in a sol–gel coating on SS316L steel. The structure of the tetrazines was confirmed by NMR and FTIR while the surface morphology of bacterial cells in their presence was observed by AFM. Their ability to inhibit corrosion on 316L stainless steel was electrochemically determined using a potentiodynamic scanning (PDS) technique. The corrosion inhibition results showed that the acidic DCTZ provided the best corrosion protection. The concentration-dependent antioxidant capacity of the tetrazines was confirmed by both DPPH radical scavenging activity and FRAP assays, showing higher activity for DHDTZ than DCTZ. Furthermore, a DHDTZ doped sol–gel solution was prepared and curing parameter (temperature and time) was optimised for coating on microtitre wells and stainless steel panel. The antibacterial activity of the coated surfaces against Pseudomonas aeruginosa ATCC 27853 and the biofilm forming bacteria Staphylococcus epidermidis CSF 41498 was determined. DHDTZ showed significantly higher antibacterial activities with MIC as low as 31 ppm compared to 250 ppm for DCTZ. Highlights: ► Tetrazine derivatives showed strong antibacterial activity against bacterial pathogens. ► Electrochemical studies confirmed the anticorrosion property of the compounds. ► Significant antioxidant activity was exhibited by the compounds. ► Tetrazine doped sol–gel coating inhibited bacterial growth on 316L stainless steel. ► Tetrazine derivatives can be used as a potential hygiene coating

  7. An investigation of the biochemical properties of tetrazines as potential coating additives

    Energy Technology Data Exchange (ETDEWEB)

    Jaiswal, Swarna [School of Biological Sciences, Dublin Institute of Technology, Kevin Street, Dublin 8 (Ireland); Centre for Research in Engineering Surface Technology (CREST), FOCAS Institute, Dublin Institute of Technology, Dublin 8 (Ireland); Varma, P.C. Rajath [Centre for Research in Engineering Surface Technology (CREST), FOCAS Institute, Dublin Institute of Technology, Dublin 8 (Ireland); O' Neill, Luke [FOCAS Institute, Dublin Institute of Technology, Dublin 8 (Ireland); Duffy, Brendan, E-mail: brendan.duffy@dit.ie [Centre for Research in Engineering Surface Technology (CREST), FOCAS Institute, Dublin Institute of Technology, Dublin 8 (Ireland); McHale, Patrick [School of Biological Sciences, Dublin Institute of Technology, Kevin Street, Dublin 8 (Ireland)

    2013-05-01

    1,2,4,5-Tetrazine and its 3,6-disubstituted derivatives are currently used for a range of industrial and medical applications as they exhibit particular coordination chemistries, characterised by electron and charge transfer phenomena. The aim of the present work is to synthesise two tetrazine derivatives, namely 3,6-dihydrazino-1,2,4,5-tetrazine (DHDTZ) and 1,2,4,5-tetrazine dicarboxylic acid (DCTZ), and determine their antibacterial, antioxidant and anticorrosion characteristics as additives in a sol–gel coating on SS316L steel. The structure of the tetrazines was confirmed by NMR and FTIR while the surface morphology of bacterial cells in their presence was observed by AFM. Their ability to inhibit corrosion on 316L stainless steel was electrochemically determined using a potentiodynamic scanning (PDS) technique. The corrosion inhibition results showed that the acidic DCTZ provided the best corrosion protection. The concentration-dependent antioxidant capacity of the tetrazines was confirmed by both DPPH radical scavenging activity and FRAP assays, showing higher activity for DHDTZ than DCTZ. Furthermore, a DHDTZ doped sol–gel solution was prepared and curing parameter (temperature and time) was optimised for coating on microtitre wells and stainless steel panel. The antibacterial activity of the coated surfaces against Pseudomonas aeruginosa ATCC 27853 and the biofilm forming bacteria Staphylococcus epidermidis CSF 41498 was determined. DHDTZ showed significantly higher antibacterial activities with MIC as low as 31 ppm compared to 250 ppm for DCTZ. Highlights: ► Tetrazine derivatives showed strong antibacterial activity against bacterial pathogens. ► Electrochemical studies confirmed the anticorrosion property of the compounds. ► Significant antioxidant activity was exhibited by the compounds. ► Tetrazine doped sol–gel coating inhibited bacterial growth on 316L stainless steel. ► Tetrazine derivatives can be used as a potential hygiene coating

  8. Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

    International Nuclear Information System (INIS)

    Highlights: → New materials for using as protective coatings for metal surfaces. → Development of nanostructured powder paints. → Characterization of the new material in the powder and coating form. → Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. → Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO4). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

  9. Characterization of steam generated anti-corrosive oxide films on Aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2014-01-01

    Aluminium and its alloys are widely used in structural and transportation industry owing to their high strength to weight ratio. The surface of aluminium under normal conditions has a thin oxide film (2.5-10 nm) responsible for its inherent corrosion resistance. This oxide film can further...... of hexavalent chromium is strictly regulated due to its toxic nature and suspected carcinogenicity. So, it is highly imperative to develop other alternatives for chrome conversion coatings. Treatment of aluminium with natural water at elevated temperatures results in the formation of different forms...

  10. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  11. One-step electrodeposition of self-assembled colloidal particles: a novel strategy for biomedical coating.

    Science.gov (United States)

    Sun, Jiadi; Liu, Xiaoya; Meng, Long; Wei, Wei; Zheng, Yufeng

    2014-09-23

    A novel biomedical coating was prepared from self-assembled colloidal particles through direct electrodeposition. The particles, which are photo-cross-linkable and nanoscaled with a high specific surface area, were obtained via self-assembly of amphiphilic poly(γ-glutamic acid)-g-7-amino-4-methylcoumarin (γ-PGA-g-AMC). The size, morphology, and surface charge of the resulting colloidal particles and their dependence on pH, initial concentrations, and UV irradiation were successfully studied. A nanostructured coating was formed in situ on the surface of magnesium alloys by electrodeposition of colloidal particles. The composition, morphology, and phase of the coating were monitored using Fourier transform infrared spectroscopy, energy-dispersive X-ray spectroscopy, scanning electron microscopy, and X-ray diffraction. The corrosion test showed that the formation of the nanostructured coating on magnesium alloys effectively improved their initial anticorrosion properties. More importantly, the corrosion resistance was further enhanced by chemical photo-cross-linking. In addition, the low cytotoxicity of the coated samples was confirmed by MTT assay against NIH-3T3 normal cells. The contribution of our work lies in the creation of a novel strategy to fabricate a biomedical coating in view of the versatility of self-assembled colloidal particles and the controllability of the electrodeposition process. It is believed that our work provides new ideas and reliable data to design novel functional biomedical coatings. PMID:25162374

  12. In vitro study of polycaprolactone/bioactive glass composite coatings on corrosion and bioactivity of pure Mg

    Science.gov (United States)

    Yang, Yuyun; Michalczyk, Carolin; Singer, Ferdinand; Virtanen, Sannakaisa; Boccaccini, Aldo R.

    2015-11-01

    The influence of the addition of nano-scaled bioactive glass (nBG) powder into polycaprolactone (PCL) coatings on the biodegradation and bioactivity of pure Mg was investigated in the present work. Scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), Fourier transform infrared spectroscopy (FTIR) and electrochemical methods were employed to characterize the morphology, chemical composition and anticorrosion properties of the coatings. The results indicate that nBG addition in PCL increases the degradation of PCL in physiological solution; depending on the amount of nBG in the composite coating, the barrier properties of PCL therefore can be modified. At the same time, the addition of nBG facilitates the formation of hydroxyapatite during 7 days immersion in simulated body fluid (SBF).

  13. Distinctive colonization of Bacillus sp. bacteria and the influence of the bacterial biofilm on electrochemical behaviors of aluminum coatings.

    Science.gov (United States)

    Abdoli, Leila; Suo, Xinkun; Li, Hua

    2016-09-01

    Formation of biofilm is usually essential for the development of biofouling and crucially impacts the corrosion of marine structures. Here we report the attachment behaviors of Bacillus sp. bacteria and subsequent formation of bacterial biofilm on stainless steel and thermal sprayed aluminum coatings in artificial seawater. The colonized bacteria accelerate the corrosion of the steel plates, and markedly enhance the anti-corrosion performances of the Al coatings in early growth stage of the bacterial biofilm. After 7days incubation, the biofilm formed on the steel is heterogeneous while exhibits homogeneous feature on the Al coating. Atomic force microscopy examination discloses inception of formation of local pitting on steel plates associated with significantly roughened surface. Electrochemical testing suggests that the impact of the bacterial biofilm on the corrosion behaviors of marine structures is not decided by the biofilm alone, it is instead attributed to synergistic influence by both the biofilm and physicochemical characteristics of the substratum materials.

  14. Distinctive colonization of Bacillus sp. bacteria and the influence of the bacterial biofilm on electrochemical behaviors of aluminum coatings.

    Science.gov (United States)

    Abdoli, Leila; Suo, Xinkun; Li, Hua

    2016-09-01

    Formation of biofilm is usually essential for the development of biofouling and crucially impacts the corrosion of marine structures. Here we report the attachment behaviors of Bacillus sp. bacteria and subsequent formation of bacterial biofilm on stainless steel and thermal sprayed aluminum coatings in artificial seawater. The colonized bacteria accelerate the corrosion of the steel plates, and markedly enhance the anti-corrosion performances of the Al coatings in early growth stage of the bacterial biofilm. After 7days incubation, the biofilm formed on the steel is heterogeneous while exhibits homogeneous feature on the Al coating. Atomic force microscopy examination discloses inception of formation of local pitting on steel plates associated with significantly roughened surface. Electrochemical testing suggests that the impact of the bacterial biofilm on the corrosion behaviors of marine structures is not decided by the biofilm alone, it is instead attributed to synergistic influence by both the biofilm and physicochemical characteristics of the substratum materials. PMID:27289310

  15. High-Temperature Corrosion of Protective Coatings for Boiler Tubes in Thermal Power Plants

    Institute of Scientific and Technical Information of China (English)

    XU Lianyong; JING Hongyang; HUO Lixing

    2005-01-01

    High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.

  16. Controllable growth of durable superhydrophobic coatings on a copper substrate via electrodeposition.

    Science.gov (United States)

    He, Ge; Lu, Shixiang; Xu, Wenguo; Szunerits, Sabine; Boukherroub, Rabah; Zhang, Haifeng

    2015-04-28

    Superhydrophobic coatings on a copper substrate are grown via electrodeposition followed by thermal annealing. The influence of the deposition potential, zinc ion concentration, deposition time, annealing temperature and annealing time on the wetting properties was systematically investigated. The coating electrodeposited at -1.35 V for 25 min and annealed at 190 °C for 60 min exhibited excellent superhydrophobicity with a contact angle as high as 170 ± 2° and a sliding angle of almost 0°. The water drop can fully bounce as a balloon when impinging such a solid surface, exhibiting excellent non-sticking properties. By adopting various characterization methods, it was demonstrated that the as-prepared superhydrophobic surfaces also exhibited properties of anticorrosion, antiabrasion, long-term stability and durability and large buoyancy force, which offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials. PMID:25821030

  17. REACH exposure assessment of anticorrosive paint products--determination of exposure from application and service life to the aquatic environment.

    Science.gov (United States)

    Gade, Anne Lill; Heiaas, Harald; Thomas, Kevin; Hylland, Ketil

    2011-12-01

    The European Community Regulation on the registration, evaluation, authorisation and restriction of chemicals (REACH) introduced exposure scenarios describing safe use quantitatively, and enhancing the importance of scientific based exposure assessments. This paper presents methods to determine exposure from the airless spray application of anti-corrosive paint and leaching of painted articles submerged in seawater, to establish whether it is possible to test these exposures in a reproducible and feasible way. The paper also presents results from using the methods in order to assess how well the default values recommended under REACH coincide with the tested values and corresponding values available in literature. The methods used were feasible under laboratory conditions. The reproducibility of the application study was shown to be good and all analyses of the leaching showed concentrations below detection limit. More replicates will be required to validate the reproducibility of the growth inhibition tests. Measured values for the present overspray scenario were between, and the leaching values below, values from REACH guidelines and emission scenario documents. Further development of the methods is recommended. PMID:21964505

  18. 遗体防腐处理方法%The Methods for Mortal Remains Anti-corrosion

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      为了促进医学教学与遗体器官捐献事业发展,我国已经在中国红十字会的引领下开展遗体捐献与接收工作。本文叙述遗体接收利用单位对遗体的防腐处理方法,在处理过程中可能遇到的问题与处理方式。期待更多医疗卫生相关单位掌握防腐处理技术,促进我国遗体捐献工作。%In order to promote the development of medical teach-ing and organ donation of the body, we have carried out under the lead of the Red Cross Society of China remains donation and re-ceipt of work. This article describes receiving unit for anticorro-sion treatment of the remains of the body, and may encounter problems during the process and approach. Looking forward to more access to preservative treatment technology of medical and health, promoting body donation in China.

  19. Morbus Coats

    Science.gov (United States)

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  20. Spectroscopic examinations, antimicrobial and anti-corrosive evaluations of polyurethanes synthesized from Thevetia peruviana seed oil

    Directory of Open Access Journals (Sweden)

    T. O. Siyanbola

    2016-03-01

    Full Text Available Seed oil based polyurethane resins were synthesized from underutilized plant seedlings of Thevetia peruviana (yellow oleanda. The seed oil was converted to partial glycerides (PG polyol using calcium oxide as catalyst. The polyol was treated with varying ratios of isophorone diisocyanate (IPDI in order to synthesize partial glyceride urethanes (PGU films. The PG intermediate and PGU products were characterized using FT-IR, 1H-NMR and 13C-NMR. Physico-chemical parameters like acid value, hydroxyl value, viscosity and refractive index were also examined. Corrosion stability of coated panels was studied in the salt spray chamber. Thermal stability and antimicrobial study of the films were also evaluated.

  1. Hydroxyapatite-coated magnesium implants with improved in vitro and in vivo biocorrosion, biocompatibility, and bone response.

    Science.gov (United States)

    Kim, Sae-Mi; Jo, Ji-Hoon; Lee, Sung-Mi; Kang, Min-Ho; Kim, Hyoun-Ee; Estrin, Yuri; Lee, Jong-Ho; Lee, Jung-Woo; Koh, Young-Hag

    2014-02-01

    Magnesium and its alloys are candidate materials for biodegradable implants; however, excessively rapid corrosion behavior restricts their practical uses in biological systems. For such applications, surface modification is essential, and the use of anticorrosion coatings is considered as a promising avenue. In this study, we coated Mg with hydroxyapatite (HA) in an aqueous solution containing calcium and phosphate sources to improve its in vitro and in vivo biocorrosion resistance, biocompatibility and bone response. A layer of needle-shaped HA crystals was created uniformly on the Mg substrate even when the Mg sample had a complex shape of a screw. In addition, a dense HA-stratum between this layer and the Mg substrate was formed. This HA-coating layer remarkably reduced the corrosion rate of the Mg tested in a simulated body fluid. Moreover, the biological response, including cell attachment, proliferation and differentiation, of the HA-coated samples was enhanced considerably compared to samples without a coating layer. The preliminary in vivo experiments also showed that the biocorrosion of the Mg implant was significantly retarded by HA coating, which resulted in good mechanical stability. In addition, in the case of the HA-coated implants, biodegradation was mitigated, particularly over the first 6 weeks of implantation. This considerably promoted bone growth at the interface between the implant and bone. These results confirmed that HA-coated Mg is a promising material for biomedical implant applications.

  2. Antibacterial characteristics of electroless plating Ni–P–TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Qi, E-mail: Q.Zhao@dundee.ac.uk [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Liu, Chen; Su, Xueju; Zhang, Shuai; Song, Wei; Wang, Su [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Ning, Guiling, E-mail: ninggl@dlut.edu.cn [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China); Ye, Junwei; Lin, Yuan; Gong, Weitao [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China)

    2013-06-01

    Electroless Ni–P coatings have been widely used in the chemical, mechanical and electronic industries due to their excellent corrosion and wear resistance. Many studies reported that the incorporation of nano-sized particles TiO{sub 2} into Ni–P matrix greatly improved their anti-corrosion and anti-wear resistance. However no studies have been reported on their anti-bacterial property. In this paper, the Ni–P–TiO{sub 2} nano-composite coatings were prepared on stainless steel 316L using electroless plating technique. The experimental results showed that the Ni–P–TiO{sub 2} coatings reduced the adhesion of three bacterial strains (Pseudomonas fluorescens, Cobetia and Vibrio) by up to 75% and 70% respectively, as compared with stainless steel and Ni–P coatings. The electron donor surface energy of the Ni–P–TiO{sub 2} coatings increased significantly with increasing TiO{sub 2} content after UV irradiation. The number of adhered bacteria decreased with increasing electron donor surface energy of the coatings.

  3. Ti Coating on Magnesium Alloy by Arc-Added Glow Discharge Plasma Penetrating Technique

    Institute of Scientific and Technical Information of China (English)

    CUICai-e; MIAOQiang; PANJun-de; ZHANGPing-ze; ZHANGGao-hui

    2004-01-01

    Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer, penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its' anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.

  4. Ti Coating on Magnesium Alloy by Arc-Added Glow Discharge Plasma Penetrating Technique

    Institute of Scientific and Technical Information of China (English)

    CUI Cai-e; MIAO Qiang; PAN Jun-de; ZHANG Ping-ze; ZHANG Gao-hui

    2004-01-01

    Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer,penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its' anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.

  5. Corrosion behavior of modified nano carbon black/epoxy coating in accelerated conditions

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • By using SDS as a surfactant, nano particles of CB were uniformly dispersed. • CB nanoparticle in the epoxy coating improved the corrosion resistance of the coating. • By addition of CB nanoparticles to the epoxy diffusion ions and water became limited. • The dominance of barrier mechanism was proved by calculation of the diffusion coefficients. - Abstract: The electrochemical behavior and anticorrosion properties of modified carbon black (CB) nanoparticles in epoxy coatings were investigated in accelerated conditions. Nanoparticles of CB were modified by sodium dodecyl sulfate (SDS) as surfactant. Dispersion of nanoparticles into epoxy was confirmed by Transmission Electron Microscopy (TEM). The accelerated condition was prepared at 65 °C. CB nanoparticles improved corrosion resistance of the epoxy coating. The optimum concentration of CB in the epoxy coating was 0.75 wt%. Results showed that the CB hinder the corrosion due to its barrier properties. CB can decrease the diffusion coefficient of water in the coating with filling the micropores

  6. Corrosion behavior of modified nano carbon black/epoxy coating in accelerated conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira, E-mail: shariatpanahih@ripi.ir; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-03-15

    Graphical abstract: - Highlights: • By using SDS as a surfactant, nano particles of CB were uniformly dispersed. • CB nanoparticle in the epoxy coating improved the corrosion resistance of the coating. • By addition of CB nanoparticles to the epoxy diffusion ions and water became limited. • The dominance of barrier mechanism was proved by calculation of the diffusion coefficients. - Abstract: The electrochemical behavior and anticorrosion properties of modified carbon black (CB) nanoparticles in epoxy coatings were investigated in accelerated conditions. Nanoparticles of CB were modified by sodium dodecyl sulfate (SDS) as surfactant. Dispersion of nanoparticles into epoxy was confirmed by Transmission Electron Microscopy (TEM). The accelerated condition was prepared at 65 °C. CB nanoparticles improved corrosion resistance of the epoxy coating. The optimum concentration of CB in the epoxy coating was 0.75 wt%. Results showed that the CB hinder the corrosion due to its barrier properties. CB can decrease the diffusion coefficient of water in the coating with filling the micropores.

  7. Facile approach in the development of icephobic hierarchically textured coatings as corrosion barrier

    International Nuclear Information System (INIS)

    Highlights: • A superhydrophobic coating is developed via a simple environmental-friendly method. • This coating can be used on the surface of various metals such as copper, magnesium. • The superhydrophobic aluminum surface showed the excellent corrosion resistance. • The fabricated surface revealed a drastically reduction of ice adhesion strength. • Such surfaces can advantageously be used in cold climate regions. - Abstract: An anti-corrosion superhydrophobic film with water contact angle greater than 160° on aluminum alloy 6061 substrate was fabricated simply through the spin-coating method applied to Al2O3 nanoparticles doped in silicone rubber solution. The as-obtained sample was characterized by scanning electron microscopy (SEM) and water contact angle/surface energy measurement. The corrosion behaviour of such coating in the NaCl solutions was investigated using the potentiodynamic polarization. The results show that the corrosion resistance of the developed superhydrophobic surface is improved greatly due to the composite wetting states or interfaces with numerous air pockets between its surface and the NaCl solution. This superhydrophobic coating could serve as an effective barrier against aggressive medium. Ice adhesion strength of the as-prepared superhydrophobic coating was also evaluated by measuring its ice adhesion force which was found to have reduced by 4.8 times compared to that of aluminum substrate as reference test

  8. The Role of interfacial layers on the performance of an epoxy / polyester powder coated Aluminium Alloy

    International Nuclear Information System (INIS)

    The influence of polyacrylic acid and a blend of polyacrylic acid with hexa fluorozirconic acid treatments on the performance of an epoxy/polyester powder coating on a 1050 Al substrate has been studied and compared to the performance of the same system using a so-called chromate/phosphate conversion coating. The chemical interactions between pretreatments and Al substrates were examined using FTIR spectroscopy and various accelerated test methods were also employed. Two mechanical adhesion measurement methods were used under wet and dry conditions, namely a vertical pull-off test in the dry state and the tape test under dry conditions. The water permeation of the differently pretreated powder coated samples was studied using a capacitance measurement method. FTIR results showed two modes of interaction; namely ionic and complex formation between COO- and Al3+ Various experiments revealed that polyacrylic acid improved only the dry adhesion but as a standing alone treatment it did not provide an overall improvement in anti-corrosive performance. The water uptake measurements proved that pretreatment does not considerably affect the properties of the coatings during water permeation stage. The use of various techniques revealed that relatively good performance of powder coating is due to a high ohmic resistance of the coating prior to and after saturation with water, reasonably low water solubility and good adhesion to the substrate

  9. 大型天线防腐技术%Anticorrosion technology for large antenna

    Institute of Scientific and Technical Information of China (English)

    董长胜; 张伟明; 王建宅; 银秋华; 黄晓群; 任兵锐; 张亚林; 曹江涛

    2014-01-01

    Large Antennas have been widely used in the aerospace ,deep‐space exploration and broadcast ,w hich are essential in the communication .T hey are fabricated by metal ,w hich can be easily corroded .Corrosion will deteriorate the appearance and performance ,even cause the security problem .By analyzing the necessary ,theory and influence factors of antenna corro‐sion ,many methods are proposed ,w hich contains optimizing materials ,structures ,designs , coatings ,and transportation .%大型天线广泛地应用在航空航天、深空探测、广播通信等领域,成为信息传递必不可少的设备。其多采用金属材料制造,因此在长期的室外工作环境下,极易发生腐蚀。金属材料的腐蚀将严重影响天线的性能和外观,甚至会产生人员与设备的安全问题。本文结合实际情况通过分析天线腐蚀的必要性、腐蚀机理和影响因素,结合实际情况为天线的防腐提供了优化材料、结构、加工工艺设计、喷镀金属涂层防护、涂料涂装防护、运输安装过程的防护、已损坏防护层的修复等方法,实现天线的长效防腐。

  10. Sprayed coatings

    Science.gov (United States)

    Steffens, H. D.

    1980-03-01

    Thermal spraying is shown to be an efficient means for the protection of surface areas against elevated temperature, wear, corrosion, hot gas corrosion, and erosion in structural aircraft components. Particularly in jet engines, numerous parts are coated by flame, detonation, or plasma spraying techniques. The applied methods of flame, detonation, and plasma spraying are explained, as well as electric arc spraying. Possibilities for spray coatings which meet aircraft service requirements are discussed, as well as methods for quality control, especially nondestructive test methods. In particular, coating characteristics and properties obtained by different spray methods are described, and special attention is paid to low pressure plasma spraying.

  11. Hard coatings

    OpenAIRE

    Dan, J.; Boving, H.; Hintermann, H.

    1993-01-01

    Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many process...

  12. Effect of rare element cerium on the morphology and corrosion resistance of electro-less Ni-P coatings

    Directory of Open Access Journals (Sweden)

    Fu Chuan-qi

    2015-01-01

    Full Text Available This paper reports an experimental study on the microstructure and corrosion resistance of electro-less Ni-P coatings with increasing content of the rare element cerium (Ce. Surface morphology and the composition of the electro-less Ni-P coatings were studied by scanning electron microscope (SEM, X-ray energy dispersed analysis (EDS and X-ray diffraction analysis (XRD. Hardness and Adhesive force are researched by a HX-200 Vickers diamond indenter micro-hardness tester. Furthermore, we study the adhesive force by using the Revetest scratch tester. We get the possession of Ce amorphous Ni-P coatings which has excellent properties in anti-corrosion. The effect of the rare element cerium concentration on corrosion resistance of the coatings was evaluated in the groundwater immersion test and porosity test, respectively. The results indicated that added little the rare element cerium into the plating bath increased the phosphorus content of the coatings, decreased the corrosion rates, it also decreases the porosity of the amorphous Ni-P coatings. The lowest corrosion rates of the amorphous Ni-P coatings in groundwater immersion test is 4.1 um · h-1, at the rare element cerium concentration of 0.12g · L-1.

  13. The improvement of corrosion resistance of fluoropolymer coatings by SiO2/poly(styrene-co-butyl acrylate) nanocomposite particles

    Science.gov (United States)

    Chen, L.; Song, R. G.; Li, X. W.; Guo, Y. Q.; Wang, C.; Jiang, Y.

    2015-10-01

    The effects of nano-silica particles on the anticorrosion properties of fluoropolymer coatings on mild steel have been investigated in this paper. In order to enhance the dispersibility of nano-silica in fluoropolymer coatings, we treated the surface of nano-silica with poly(styrene-co-butyl acrylate) (P(St-BA)). The surface grafting of P(St-BA) on the nanoparticles were detected using Fourier transform infrared spectroscopy (FT-IR), thermo gravimetric analyzer (TGA), field emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM). The surface of nanocomposite coatings and the coating-substrates bond texture were detected by FE-SEM. We also used energy-dispersive X-ray spectroscopy (EDS) to analyze whether the nanocomposite particles were added into the fluoropolymer coatings. In addition, the influences of various nanoparticles on the corrosion resistance of fluoropolymer-coated steel were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results shown that nanocomposite particles can be dispersed better in fluoropolymer coatings, and the electrochemical results clearly shown the improvement of the protective properties of the nanocomposite coatings when 4 wt.% SiO2/P(St-BA) was added to the fluoropolymer coatings.

  14. Hard coatings

    International Nuclear Information System (INIS)

    Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)

  15. Electrochemical corrosion protection studies of aniline-capped aniline trimer-based electroactive polyurethane coatings

    International Nuclear Information System (INIS)

    In this paper, the successful preparation of electroactive polyurethane (EPU) coatings containing amine-capped aniline trimer (ACAT) is presented for the first time. To accomplish this, ACAT was synthesized by carrying out oxidative coupling reactions between aniline and para-phenylenediamine, after which it was characterized through Fourier-transformation infrared and UV–vis spectroscopy. Subsequently, a polyurethane (PU) prepolymer was prepared by polymerizing diisocyanate of 4,4-methylene-bis(cyclohexylisocyanate), diol of polycaprolactone, and triol of phloroglucinol at 60 °C for 3 h. EPU was then produced by allowing the as-prepared polyurethane prepolymer to react with ACAT under suitable conditions. Non-electroactive polyurethane (NEPU) coating was also prepared for the control experiments. Based on a series of electrochemical corrosion measurements, EPU in the form of a coating was found to possess a clearly enhanced corrosion protection effect when compared to PU. The observed enhancement of the anticorrosion effect of EPU on a metallic substrate when compared to that of NEPU may have been caused by the redox catalytic capability of ACAT present in EPU, inducing the formation of a densely passive metal oxide layer (i.e., Fe2O3 and Fe3O4), as indicated by the results of scanning electron microscopy and electron spectroscopy for chemical analysis. The redox behavior of the EPU coatings was further analyzed and compared to that of the NEPU coating by cyclic voltammetric (CV) studies.

  16. Fabrication and characterization of Ni–Zr composite coatings using electrodepositing technique

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Fei [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Jiang, Chuanhai, E-mail: chuanhaijiang1963@163.com [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Zhang, Zhongquan [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Muttini, Enzo [ICMMO/LEMHE, UMR 8182, Université Paris-Sud 11, Orsay Cedex 91405 (France); Fu, Peng; Zhao, Yuantao [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Ji, Vincent [ICMMO/LEMHE, UMR 8182, Université Paris-Sud 11, Orsay Cedex 91405 (France)

    2015-06-25

    Highlights: • A novel Ni–Zr coatings with higher Zr content were fabricated. • Increasing Zr content resulted in the (1 1 1) preferred orientation. • The (1 1 1) preferred orientation increased the corrosion resistance. • Relationship between corrosion and Zr content, grain and texture was discussed. - Abstract: The main goal of this research is to prepare Ni–Zr composite coatings with different amounts of Zr micro-particles by using electrodeposition technology. Different characterization techniques including X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM) and Energy Dispersive X-ray Spectroscopy (EDX) were used to investigate the effects of Zr micro-particle contents on the surface morphology, texture, grain size, residual stress and hardness of the Ni–Zr composite coatings. The electrochemical impedance and potentiodynamic polarization measurements were also used to examine the corrosion resistance. As the Zr contents in the Ni–Zr composite coating increased, the (2 0 0) texture changed to the (1 1 1) texture, the grain size decreased, the residual stress and hardness increased. The anti-corrosion properties of the Ni–Zr composite coatings could be linked to several reasons such as the amount of Zr micro-particles in the deposits, a decrease in grain size, and a change in the texture of the deposits.

  17. Nanostructured Coatings

    Science.gov (United States)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  18. Development of Light Waterborne Epoxy Antistatic Anticorrosive Coatings%浅色水性环氧导静电防腐涂料的研制

    Institute of Scientific and Technical Information of China (English)

    刘成楼; 隗功祥

    2011-01-01

    研制的水性环氧导静电防腐涂料为双组分涂料,甲组分由水性胺加成物固化剂、导电填料、防锈颜填料及助剂组成;乙组分由环氧树脂E51或OER-95、活性稀释剂、掺杂聚苯胺及偶联剂组成,按环氧/胺当量比为1.1∶1配漆,涂层具有优异的导静电性和防腐蚀性能.

  19. The Anti-Corrosion Coating for the Port Machinery%港口机械设备的防腐蚀涂装

    Institute of Scientific and Technical Information of China (English)

    涂枫; 王小春

    2010-01-01

    防腐蚀是港口机械长期使用中的重要课题.介绍了目前通用的港口机械的涂料的品种,应用于海洋重防腐环境下的港口机械涂层体系的设计方案.全面讲解了通用的港口机械涂装的施工步骤和施工方法.

  20. 冷却塔防腐涂层失效评价方法%Evaluation method for anticorrosion coating failure of cooling towers

    Institute of Scientific and Technical Information of China (English)

    张秀丽; 王应高; 郝承磊; 李永立; 高克玮

    2013-01-01

    在循环水和除盐水中进行了冷却塔酚醛环氧涂层和环氧煤焦沥青涂层试块的热水加速老化试验,测量了涂层试块在老化过程中的吸水率并观察了其形貌变化.通过分析涂层试块吸水率随吸水时间和老化时间的变化规律,研究了循环水冷却塔防腐涂层使用寿命的评价方法.发现根据冷却塔涂层试块老化过程中的吸水率-老化时间曲线拐点可推算出涂层在试验温度下的使用寿命,然后再根据范特霍夫(Vant Hoff)规则可推算出涂层在实际运行工况下的使用寿命.

  1. Fabrication of TiO2-SiO2 bioceramic coatings on Ti alloy and its synergetic effect on biocompatibility and corrosion resistance.

    Science.gov (United States)

    Mumjitha, M; Raj, V

    2015-06-01

    Most of the research work focussed on fabricating an implant material with an ideal combination of potential bioactivity on the surface and striking mechanical property of bulk in one elementary operation. Interwoven with above concept, SiO2 incorporated nanostructured titania coatings were fabricated on Ti alloy by anodization using sodium silico fluoride electrolyte (SSF). The coatings were characterized by SEM, EDS, AFM, XRD and AT-FTIR techniques. The bioactivity and biocompatibility of the anodic coatings were also investigated. The AT-FTIR, EDS and XRD studies confirm the incorporation of SiO2 into TiO2 coating was confirmed by EDS, XRD and AT-FTIR techniques. The coating formed at the optimum conditions displays a dome like structure with nano flake morphology with maximum mechanical and anticorrosion properties. AFM analysis inferred that the surface roughness of the ceramic coating is higher compared to the pure titania. The SBF test and cell adhesion results predicted that SiO2 incorporated TiO2 coating is superior in their bioactivity compared to TiO2 coating. PMID:25817608

  2. Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

    Science.gov (United States)

    Tang, Ze; Xie, Youtao; Yang, Fei; Huang, Yan; Wang, Chuandong; Dai, Kerong; Zheng, Xuebin; Zhang, Xiaoling

    2013-01-01

    Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS), which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs) and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration. PMID:23776648

  3. A Robust Epoxy Resins @ Stearic Acid-Mg(OH)2 Micronanosheet Superhydrophobic Omnipotent Protective Coating for Real-Life Applications.

    Science.gov (United States)

    Si, Yifan; Guo, Zhiguang; Liu, Weimin

    2016-06-29

    Superhydrophobic coating has extremely high application value and practicability. However, some difficult problems such as weak mechanical strength, the need for expensive toxic reagents, and a complex preparation process are all hard to avoid, and these problems have impeded the superhydrophobic coating's real-life application for a long time. Here, we demonstrate one kind of omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating via a simple antideposition route and one-step superhydrophobization process. The whole preparation process is facile, and expensive toxic reagents needed. This omnipotent coating can be applied on any solid substrate with great waterproof ability, excellent mechanical stability, and chemical durability, which can be stored in a realistic environment for more than 1 month. More significantly, this superhydrophobic coating also has four protective abilities, antifouling, anticorrosion, anti-icing, and flame-retardancy, to cope with a variety of possible extreme natural environments. Therefore, this omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating not only satisfies real-life need but also has great application potential in many respects. PMID:27265834

  4. Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

    Directory of Open Access Journals (Sweden)

    Ze Tang

    Full Text Available Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS, which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration.

  5. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  6. Statistic evaluation of cysteine and allyl alcohol as additives for Cu-Zn coatings from citrate baths

    Directory of Open Access Journals (Sweden)

    Julyana Ribeiro Garcia

    2013-04-01

    Full Text Available In the present work, cysteine and allyl alcohol were added to citrate baths as additives to Cu-Zn coatings on steel substrates. In order to verify the effects of the deposition parameters (current density, mechanical stirring speed, and additives on the coating composition, electrochemical behavior, morphology, and microstructure properties of Cu-Zn coatings, the electrodeposition of the alloy was carried out using an experimental composite design 2³, in which these parameters were considered the entry variables and the measured properties were the response variables. The confidence level was 95% and the results were shown as response surface diagrams. It was possible to verify that the current density affected the zinc content in the coating, while the coating produced from cysteine-contained bath presented the worse anticorrosive performance. In a general way, it was possible to observe that the studied parameters affected the morphology, grain size, and the electrochemical behavior of these coatings, although only a few response variables were statistically influenced by them.

  7. Statistic evaluation of cysteine and allyl alcohol as additives for Cu-Zn coatings from citrate baths

    Directory of Open Access Journals (Sweden)

    Julyana Ribeiro Garcia

    2012-01-01

    Full Text Available In the present work, cysteine and allyl alcohol were added to citrate baths as additives to Cu-Zn coatings on steel substrates. In order to verify the effects of the deposition parameters (current density, mechanical stirring speed, and additives on the coating composition, electrochemical behavior, morphology, and microstructure properties of Cu-Zn coatings, the electrodeposition of the alloy was carried out using an experimental composite design 2³, in which these parameters were considered the entry variables and the measured properties were the response variables. The confidence level was 95% and the results were shown as response surface diagrams. It was possible to verify that the current density affected the zinc content in the coating, while the coating produced from cysteine-contained bath presented the worse anticorrosive performance. In a general way, it was possible to observe that the studied parameters affected the morphology, grain size, and the electrochemical behavior of these coatings, although only a few response variables were statistically influenced by them.

  8. Titanium composite conversion coating formation on CRS In the presence of Mo and Ni ions: Electrochemical and microstructure characterizations

    Science.gov (United States)

    Eivaz Mohammadloo, H.; Sarabi, A. A.

    2016-11-01

    There have been an increasing interest in finding a replacement for the chromating process due to environmental and health concerns. Hence, in this study Chrome-free chemical conversion coatings were deposited on the surface of cold-rolled steel (CRS) on the basis of Titanium (TiCC), Titanium-Nickel (TiNiCC) and titanium-molybdate (TiMoCC) based conversion coating solutions. The surface characterization was performed by field emission scanning electron microscope (FESEM), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and contact angle measuring device. Also, the corrosion behavior was assessed by the means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. FESEM and AFM study show that the TiNiCC is denser and more uniform than that TiCC and TiMoCC since, TiMoCC conversion coating presents network feature, and there were abundant micro-cracks on the surface of the coating. XPS results confirmed the precipitation of Ti and Ni oxide/hydroxide, Mn dioxide/trioxide on the surface of different Ti-based conversion coatings. Electrochemical results revealed that all Ti-based conversion coatings have better anti-corrosion properties than bare CRS. Moreover, TiNiCC treatment inhibited the corrosion of CRS to a significant degree (polarization resistance (Rp) = 5510 Ω cm2) in comparison with TiCC (Rp = 2705 Ω cm2) and TiMoCC (Rp = 805 Ω cm2).

  9. Microstructure, corrosion properties and bio-compatibility of calcium zinc phosphate coating on pure iron for biomedical application.

    Science.gov (United States)

    Chen, Haiyan; Zhang, Erlin; Yang, Ke

    2014-01-01

    In order to improve the biocompatibility and the corrosion resistance in the initial stage of implantation, a phosphate (CaZn2(PO4)2·2H2O) coating was obtained on the surface of pure iron by a chemical reaction method. The anti-corrosion property, the blood compatibility and the cell toxicity of the coated pure iron specimens were investigated. The coating was composed of some fine phosphate crystals and the surface of coating was flat and dense enough. The electrochemical data indicated that the corrosion resistance of the coated pure iron was improved with the increase of phosphating time. When the specimen was phosphated for 30min, the corrosion resistance (Rp) increased to 8006 Ω. Compared with that of the naked pure iron, the anti-hemolysis property and cell compatibility of the coated specimen was improved significantly, while the anti-coagulant property became slightly worse due to the existence of element calcium. It was thought that phosphating treatment might be an effective method to improve the biocompatibility of pure iron for biomedical application.

  10. Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline–camphorsulfonate nanocomposite coating

    International Nuclear Information System (INIS)

    Highlights: • Epoxy/polyaniline–camphorsulfonate nanocomposite coating well protects steel rebar. • Coating performance is evaluated by impedance measurements up to 1 year. • Ultimate bond strength between the coated rebars and concrete is measured. • Self-compacting concrete shows better anticorrosive property compared to normal one. - Abstract: In this study, an epoxy/polyaniline–camphorsulfonate nanocomposite (epoxy/PANI–CSA) is employed to protect reinforcing steels in chloride-laden concrete environment. The synthesized nanocomposite was characterized using Fourier transform infrared spectroscopy and transmission electron microscopy. Bare, epoxy-coated and epoxy/PANI–CSA nanocomposite-coated steel rebars were embedded in normal and self-compacting concretes. To evaluate their corrosion behaviors, open circuit potential and impedance measurements were performed for the duration of 1 year. Ultimate bond strength of concrete with the reinforcement bars were measured in corroded and uncorroded conditions. It was found that epoxy/PANI–CSA coating provides good corrosion resistance and durable bond strength with concrete for steel rebars

  11. Synthesis and properties of electrodeposited Ni–B–CeO2 composite coatings

    International Nuclear Information System (INIS)

    Highlights: • Alteration of metallic luster, chemical composition and crystal structure. • Remarkable improvement in mechanical properties. • A decent improvement in corrosion behavior. - Abstract: Ni–B coatings are extremely hard and wear resistant with decent anticorrosion properties which make them suitable for automotive, aerospace, petrochemical, plastic, optics, nuclear, electronics, computer, textile, paper, food and printing industries. However, further improvement in properties is essential to address more challenging requirements and new developments. In the present study, Ni–B and novel Ni–B–CeO2 composite coatings were electrodeposited (ED) on mild steel substrates using dimethylamine borane (DMAB) as a reducing agent. A comparison of properties of Ni–B and Ni–B–CeO2 coatings is presented to elucidate the useful role of CeO2 addition. The structural analyses indicate that Ni–B coatings are amorphous in their as deposited state. However, addition of CeO2 into Ni–B matrix considerably improves the crystallinity of the deposit. The surface morphology study reveals the formation of uniform, dense and fine-grained deposit in both Ni–B and Ni–B–CeO2 composite coatings. However, Ni–B–CeO2 composite coatings exhibit high surface roughness. The nano mechanical properties show that the addition of CeO2 particles into Ni–B matrix results in remarkable improvement in mechanical properties (hardness and modulus of elasticity) which may be attributed to dispersion hardening of Ni–B matrix by CeO2 particles. The electrochemical polarization tests confirm that the addition of CeO2 improves the corrosion resistance of Ni–B coatings. This improvement in corrosion behavior may be ascribed to the reduction in active area of Ni–B coatings by the presence of inactive CeO2 particles into Ni–B matrix

  12. Study on Corrosion of the Foam Glass Anti-corrosion Lining%泡沫玻璃砖防腐内衬腐蚀研究

    Institute of Scientific and Technical Information of China (English)

    黎优霞; 冀运东

    2015-01-01

    Etching solution leaked from the thermal power plant wet chimney, which adopted domestic foam glass anti-corrosion lining and worked for a period of time. The performance of the foam glass anti-corrosion lining of it was studied in this paper. The properties of the foam glasses and plaster picking from the chimney lining were characterized by EDS and FT-IR. The results showed that the alkali metals (including Fe, K, Al, Na, Mg and so on) in the domestic foam glasses reacted with the acid corrosive media of the wet gas, which gave rise to the destruction of the closed pore structure and crisp cracking of the bricks; meanwhile, pendant groups on the polysiloxane matrix shed and Si-O-Si rigid structure increased in the main chain, which result in the loss of elasticity and adhesion of the plaster, then the foam dlass anti-corrosion lining fell off.%采用国产泡沫玻璃砖防腐内衬的火电厂湿烟囱,运行一段时间后,出现严重的渗透腐蚀现象。本文以湿烟囱排烟筒上脱落的泡沫玻璃砖为实验对象,利用EDS和FT-IR分别研究了国产泡沫玻璃砖和有机硅防腐胶泥的腐蚀状况及原理。结果表明,国产泡沫玻璃砖中含有Fe、K、Al、Na、Mg等碱金属,遇酸反应,导致砖体密闭孔隙结构破坏,酥化开裂,失去防腐作用;聚硅氧烷基体的侧基脱落,主链中Si-O-Si刚性结构增多,胶泥失去弹性和粘接性,导致防腐内衬整体脱落。

  13. EPOXY VINYL ESTER ANTICORROSIVE FLOOR AND ITS MANUFACTURE PROCESS%环氧乙烯基防腐地坪及制备工艺

    Institute of Scientific and Technical Information of China (English)

    葛平; 卞忠义

    2001-01-01

    介绍了Atlac环氧乙烯基玻璃钢防腐地坪和Atlac环氧乙烯基树脂混凝土防腐地坪的制作工艺,也介绍了用于防腐地坪的Atlac系列环氧乙烯基树脂的性能、玻璃纤维的选择及其它辅助材料的指标、配比等。%The Atlac epoxy vinyl ester FRP and concrete anticorrosive floor.Their composition and manufacture process,the properties of a series of Atlac epoxy vinyl ester resin,selection of glass fibre and performance date of other assistant materials were introduced in this paper.

  14. Highly flexible transparent self-healing composite based on electrospun core-shell nanofibers produced by coaxial electrospinning for anti-corrosion and electrical insulation

    Science.gov (United States)

    An, Seongpil; Liou, Minho; Song, Kyo Yong; Jo, Hong Seok; Lee, Min Wook; Al-Deyab, Salem S.; Yarin, Alexander L.; Yoon, Sam S.

    2015-10-01

    Coaxial electrospinning was used to fabricate two types of core-shell fibers: the first type with liquid resin monomer in the core and polyacrylonitrile in the shell, and the second type with liquid curing agent in the core and polyacrylonitrile in the shell. These two types of core-shell fibers were mutually entangled and embedded into two flexible transparent matrices thus forming transparent flexible self-healing composite materials. Such materials could be formed before only using emulsion electrospinning, rather than coaxial electrospinning. The self-healing properties of such materials are associated with release of healing agents (resin monomer and cure) from nanofiber cores in damaged locations with the subsequent polymerization reaction filing the micro-crack with polydimethylsiloxane. Transparency of these materials is measured and the anti-corrosive protection provided by them is demonstrated in electrochemical experiments.

  15. 环氧树脂玻璃钢防腐在丰特果蔬汁污水处理工程中的应用%Application of Epoxy Fiberglass-reinforced Plastics Anticorrosion in Sewage Treatment Project of Fengte Fruit and Vegetable Juice Company

    Institute of Scientific and Technical Information of China (English)

    李晓民

    2012-01-01

    This article describes the anticorrosion construction technique,control process and control index of epoxy fiberglass-reinforced plastics,and summarizes the advantages of anticorrosion of epoxy fiberglass-reinforced plastics.%介绍环氧树脂玻璃钢防腐施工工艺、控制过程及控制指标,总结环氧树脂玻璃钢防腐的优点。

  16. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  17. Influence of hydroxyapatite coating thickness and powder particle size on corrosion performance of MA8M magnesium alloy

    International Nuclear Information System (INIS)

    Graphical abstract: The corrosion resistance of magnesium alloys is the primary concern in biomedical applications. Micron and nano-scale hydroxyapatite (HA) was coated successfully on MA8M magnesium alloy substrates by using a sol–gel deposition. In this study, the effects of coating thicknesses and HA powder particle sizes on the adhesion strength and corrosion behavior were investigated. Potentiodynamic polarization tests were performed in a Ringer solution. The coatings before and after corrosion tests were characterized by adhesion tests, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. The anodic activity of the micro-scale-HA coatings increased with increased coating thickness and the corrosion resistance of Mg substrates decreased. Corrosion susceptibilities of the nano-scale-HA coated samples were affected inversely. The coated film provided good barrier characteristics and achieved good corrosion protection for Mg substrates when compared to substrates without coatings. For micro-scale-HA coatings, anodic and cathodic activities were more intense for thicker films. When HA coatings are compared to nano-scale HA coatings, the micro-scale-HA coatings produced better current density values. Overall, as shown in Fig. 1, the best corrosion behavior of the Mg alloys was achieved using micro-scale HA powders at 30 μm coating thickness. - Highlights: • Nano and micro-scale-HA coatings provided good anti-corrosion performance compared to the uncoated ones. • The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. • The best corrosion behavior was achieved for the micro-scale HA powders at 30 μm coating thickness. • Anodic activity decrease and cathodic activity increase with increasing film thickness. - Abstract: To improve the corrosion resistance of MA8M magnesium alloy, sol

  18. Effect of surface modification of Cu with Ag by ball-milling on the corrosion resistance of low infrared emissivity coating

    Energy Technology Data Exchange (ETDEWEB)

    Yan Xiaoxing, E-mail: yanxiaoxing@nuaa.edu.c [College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Jiangjun Street, Nanjing 211100 (China); Xu Guoyue [College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Jiangjun Street, Nanjing 211100 (China)

    2010-01-25

    The corrosion resistance of low infrared emissivity copper/polyurethane (Cu/PU) coating was markedly improved by surface modification of Cu with silver (Ag) using a ball-milling method. For the purpose of clarifying the effect of the surface modification, the phase and morphology of as-prepared products were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), and the corrosion behavior was investigated with potentiodynamic polarization and electrochemical impedance spectra (EIS). As a result, it was found that Ag was homogeneously distributed in Cu and the encapsulation of oil layer on the surface of Ag-Cu composite powders was formed after ball-milling, therefore, compatibility with organic phase was improved, which often keeps the low infrared emissivity and enhances the anti-corrosion performance of the coating.

  19. 人工加速老化对聚脲涂科防护性能的影响%Influence of artificial accelerated aging on the protective performance of polyurea coatings

    Institute of Scientific and Technical Information of China (English)

    李全德; 孟惠民

    2011-01-01

    针对聚脲涂料防腐涂层进行紫外加速老化实验,采用光泽度计、扫描电子显微镜(SEM)以及傅里叶变换红外光谱仪(FTIR)分析并结合电化学阻抗谱(EIS)图谱,研究涂层的老化行为.结果表明:涂层的老化分为前期、中期和后期三阶段,涂层表面在老化中期变色较大.涂层的表面、断面SEM及EIS测试显示涂层中的微气泡阻止了涂层的老化裂纹向基体发展,涂层仍保持较好的防护性能.%UV accelerated aging was performed on polyurea anti-corrosion coatings. The aging behavior of the coatings was analyzed by gloss meter, scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FTIR) in combination with electrochemical impedance spectroscopy (EIS). Experiment results indicate that the coating accelerated aging is divided into early,middle and late stages. The color of the coating surface changes severely in the middle stage. SEM images of the coating surface and cross section show that the development of aging cracks to the substrate is terminated by tiny bubbles, and the anticorrosion performance of the coatings declines very slightly.

  20. New Thiosemicarbazone and Talinum triangulare Vegetal Extract Formulations with Potential Anti-corrosion Activity [Novas Formulações de Tiossemicarbazonas e Extrato Vegetal de Talinum triangulare com Potencial Atividade Anticorrosão

    Directory of Open Access Journals (Sweden)

    Mariana A . de Albuquerque

    2013-06-01

    Full Text Available Corrosion is a process arising out of a chemical action of the environment on a particular material, causing its deterioration. It may occur in metals, concrete, organic polymers, and others. A promising alternative to prevent corrosion is the use of organic inhibitors. The search for new agents or formulations that enable the diminishing of corrosion effects is evidently necessary; therefore, this work evaluated 3 new formulations which contained thiosemicarbazones 4-hydroxy,3-methoxybenzaldehyde-thiosemicarbazone, 4-ethoxybenzaldehyde-thiosemicarbazone and 4-hydroxybenzaldehyde-thiosemicarbazone with the crude extract of Talinum triangulareleaves in ethyl acetate, aiming at the Fe2+ ion chelation for an anticorrosive action. UV-Vis spectroscopy was used to evaluate the formation of Fe2+ ion complexes; also, to determine the respective coordination numbers with the thiosemicarbazones. Results indicated the increase of the thiosemicarbazone anticorrosive action, which had been evaluated by molecular modeling and potentiodynamic polarization, when there were crude extract of T. triangulareleaves in the formulation.

  1. 铝合金大气腐蚀行为及其防腐措施研究进展%Research Progress in Atmospheric Corrosion Behavior and Anticorrosion Measures of Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    王彬; 苏艳

    2012-01-01

    综述了铝合金的大气腐蚀机理和大气主要环境因素对铝合金的大气腐蚀的影响.重点介绍了近年来所采用的对环境无害的铝合金无铬防腐蚀处理方法(激光熔覆法、溶胶-凝胶法、聚合物防腐蚀膜等)及其发展前景.%The atmospheric corrosion mechanism and the effect of principal pollutants of atmosphere on corrosion of aluminum alloy were summarized. The emphasis was on current used Cr-free and environment-friendly anticorrosive protection systems (such as laser cladding method, sol-gel method and anticorrosive polymer film) for aluminum alloy and its development prospect.

  2. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  3. Theoretical basis of Al-Si coat crystallization on gray and nodular cast iron and making the layered items using it

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2011-12-01

    Full Text Available Purpose: The aim of this study was to present studies of crystallization and the construction of the coat consisting of Al-Si alloys, also with alloy additives: Ni, Cu and Mg, deposited on gray and nodular cast iron, and the connection through this coat the layered item. On this basis, a model of creating a coat and layered item was developed.Design/methodology/approach: Studies of coats and layered products were carried out on scanning electron and optical microscopes. The chemical microanalysis and diffraction of backward scattered atoms in the characteristic areas of the coat and substrate material was made.Findings: : In this paper the influence of the most important technological factors on the thickness and phase construction of the silumin coat and connection quality in the layered item was presented.Research limitations/implications: Currently, research of dip application of coats made of silumins containing: Cu, Ni, Mg, Cr, Mo, W and V on non-alloy and alloy steels and the manufacture of layered items to their use are conducted.Practical implications: Dip coats are used as protective coats or intermediate coat of layered item. The paper presents an example of the implementation for the manufacture of the layered items low-alloyed gray cast iron-silumin coat-silumin reciprocating compressor body for room air conditioning.Originality/value: Originality of the paper consists in elaborating of the theoretical model of forming the diffusion layer made of Al-Si-M silumin on iron alloys. Theoretical basis of layers production were elaborated too. They are significant for collar fillings production in high-pressure combustion engines pistons, as anticorrosive layers and for layered items production.

  4. Development of nanostructured coatings for protecting the surface of aluminum alloys against corrosion and ice accretion

    Science.gov (United States)

    Farhadi, Shahram

    Ice and wet snow accretion on outdoor structures is a severe challenge for cold climate countries. A variety of de-icing and anti-icing techniques have been developed so far to counter this problem. Passive approaches such as anti-icing or icephobic coatings that inhibit or retard ice accumulation on the surfaces are gaining in popularity. Metal corrosion should also be taken into account as metallic substrates are subject to corrosion problems when placed in humid or aggressive environments. Development of any ice-releasing coatings on aluminum structures, as they must be durable enough, is therefore closely related to anti-corrosive protection of that metal. Accordingly, series of experiments have been carried out to combine reduced ice adhesion and improved corrosion resistance on flat AA2024 substrates via thin films of single and double layer alkyl-terminated SAMs coatings. More precisely, alkyl-terminated aluminum substrates were prepared by depositing layer(s) of 18C-SAMs on BTSE-grafted AA2024 or mirror-polished AA2024 surfaces. This alloy is among the most widely used aluminum alloys in transportation systems (including aircraft), the military, etc. The stability of the coatings in an aggressive environment, their overall ice-repellent performance as well as their corrosion resistance was systematically studied. The stability of one-layer and two-layer coatings in different media was tested by means of CA measurements, demonstrating gradual loss of the hydrophobic property after ~1100-h-long immersion in water, associated by decrease in water CA. Surface corrosion was observed in all cases, except that the double-layer coating system provided improved anti-corrosive protection. All single layer coatings showed initial shear stress of ice detachment values of ~1.68 to 2 times lower than as-received aluminum surfaces and about ~1.22 to 1.5 times lower than those observed on mirror-polished surfaces. These values gradually increased after as many as 5 to 9

  5. Effects of Copper and Titanium Elements on the Coating's Properties of Hot-Dipping-Aluminum Steel

    Institute of Scientific and Technical Information of China (English)

    JIA Wei-ping; MA Yun-long; HU Lin; KE Wei

    2004-01-01

    The steel plates for testing obtained a clean and fresh surface after degreasing by alkali and acidity and to be protested from reoxidation by being dipped into liquid wax. The results after hot dipping experiments in lab. showed that a complete aluminized coat with a good property could be obtained under a condition of hot-dipping temperature at about 730 ℃, hot -dipping time at about 2 minutes. It was found that the transition layer was mainly composed of Fe2 Al5 intermetallic compound by SEM (Scanning Electronic Microscope) observation. Effects of elements copper and titanium in aluminum coating on adherence quality, corrosion resistance performance and thickness of the transition layer were investigated, the following results were drawn: The adherence quality is strongly enhancedby copper element and gives the best performance at the 2% mass percent content of copper, while it is almost indifferent with titanium content. The corrosion resistance property is enhanced by titanium and is deteriorated by copper, when the mass percent content of titaniumis 0.3% , the coating exhibits the best anti-corrosion performance. At present condition, both copper and titanium make transition layer thinner.

  6. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel.

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-19

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  7. CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

    Directory of Open Access Journals (Sweden)

    Anderson de Oliveira Fraga

    2014-10-01

    Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

  8. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...

  9. DN<100外镀锌内涂塑螺纹管件机械加工工艺%Mechanical processing technology for DN<100 outside surface coated galvanizing inside surface plastic-coating thread fittings

    Institute of Scientific and Technical Information of China (English)

    孙冰心

    2011-01-01

    针对市场上给水螺纹管件存在的问题,我们在外镀锌内涂塑可锻铸铁管件的塑粉涂料和机械加工工艺方面做了较大改进,较好地解决了小于DN100热镀锌内涂塑钢管的接口螺纹连接涂塑膜质量问题,保证了管件的防蚀和密封性能,使涂塑管路全程性能得到保证,整体管路和高层建筑同寿命,免维修.%For the shortcoming of thread fittings for water supply,we do great progress in plastic powder and mechanical processing technology for the malleable iron hot-dip galvanizing fittings ,the quality of plastic membrane was solved in thread connection fittings of the DN<100 outside surface coated galvanizing irside surface plastic-coating steel tube.Better anti-corrosion and seal performances of the fittings ensure the full performance of the coating pipe.The life of overall coating pipe are the same as the high-rise buildings and maintenance-free.

  10. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  11. Synthesis of P(St-BA-MAA-SPAA) nano-latex and its application in high anti-corrisive coating

    Institute of Scientific and Technical Information of China (English)

    LIU Hai-feng; SHENG Ming-shuang; PAN Zhao-ji; QIU Da-jian; GUO Zhi-hua; GAN Fu-xing

    2008-01-01

    A novel zinc-rich pigment based on P(St-BA-MAA-SPAA) nano-latex was obtained, which is suitable for the use in hot alkali liquid medium. The nano-latex was synthesized by active emulsifier latex polymerization method with monomers of styrene(St), butylaerylate (BA), methylacrylic acid(MAA) in the presence of active emulsifier 3-sulfopropylaerylate(SPAA). The synthesis condition and properties of the latex were investigated. And the anti-corrosive property of the resultant zinc-rich coating was studied. The results show that the nano-latex is self-stabilized and has a narrow particle diameter distribution, the average diameter of the latex particles is 71 nm. Zinc powders can be evenly dispersed in the nano-latex, which indicates that the P(St-BA-MAA-SPAA)nano latex can be used as the binder of zinc-rich coating. The resultant zinc-rich coating is able to resist the invasion of hot alkali solution(the temperature is 95 ℃ and the pH value is 14) for 480 h and the exposure time in salt spray is 1 200 h. Moreover, the coating shows good thermal conductivity and static electricity properties, its thermal conductivity and electric resistivity are 21-37 W/(m·K) and 6.7×105-3.5×106 Ω.cm, respectively

  12. Multi-layer coatings

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze' ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  13. Electron beam processed plasticized epoxy coatings for surface protection

    Energy Technology Data Exchange (ETDEWEB)

    Ibrahim, Mervat S. [National Center for Radiation Research and Technology, Nasr City (Egypt); Mohamed, Heba A., E-mail: hebaamohamed@gmail.com [National Research Center, Dokki (Egypt); Kandile, Nadia G. [University College for Girls, Ain Shams University (Egypt); Said, Hossam M.; Mohamed, Issa M. [National Center for Radiation Research and Technology, Nasr City (Egypt)

    2011-10-17

    Highlights: {center_dot} Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass{sup -1} irradiation dose showed the best adhesion and passed bending tests. {center_dot} The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. {center_dot} The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass{sup -1}) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass{sup -1} irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion

  14. 基于城市燃气管道防腐设计的研究%Research on the Anticorrosion Design of Urban Gas Pipeline

    Institute of Scientific and Technical Information of China (English)

    王有之

    2015-01-01

    作为城市发展的重要燃气资源,天然气的正常输送是保障社会效益和企业经济效益的关键。为保证燃气资源的输送质量,必须采取有效措施控制燃气管道的腐蚀,尽可能减少燃气输送安全事故,降低管道输送成本,提高燃气输送的安全性。主要深入探究了城市燃气管道防腐设计的相关内容。%As the important gas resource of urban development, the normal transportation of natural gas is the key to protect the social benefit and the economic benefit of the enterprise. In order to ensure the transportation quality of gas resources, we must take effective measures to corrosion control of gas pipeline, as far as possible to reduce safety accidents in gas transportation, reducing the transportation cost of a pipeline, to improve the safety of gas transmission. The contents of anticorrosion design for urban gas pipeline are mainly explored in the main.

  15. Anti-corrosion Performance of a New Corrosion Inhibitor for Rebar%一种新型钢筋阻锈剂的阻锈性能

    Institute of Scientific and Technical Information of China (English)

    阚欣荣; 封孝信; 王晓燕

    2011-01-01

    The anti-corrosion performance of a new rebar inhibitor containing amino group and carboxylic group was evaluated by means of hardened mortar test and half cell potential method. The adsorption of corrosion inhibitor on rebar in concrete was analyzed. The results show that the corrosion inhibitor could delay the corrosion and reduce the corrosion rate of the rebar.%采用硬化砂浆和半电池电位法评价了一种自制的含有氨基和羧基的新型钢筋阻锈剂IH2的阻锈性能,并采用标准工作曲线法分析了混凝土中钢筋对阻锈剂的吸附性能。结果表明,IH2钢筋阻锈剂可以延长钢筋发生锈蚀的时间,降低钢筋的腐蚀速率,具有良好的阻锈性能。

  16. Effect of electrolysis superheat degree on anticorrosion performance of 5Cu/(10NiO-NiFe2O4) cermet inert anode

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    5Cu/(10NiO-NiFe2O4) cermet inert anodes were prepared by cold-pressing and sintering process, and the effect of superheat degree of melting K3AIF6-Na3AlF6-AlF3 on their anticorrosion performance was studied under electrolysis conditions. The results show that, the fluctuation of cell becomes small with increasing of superheat degree, which is helpful to inhibit the formation of cathodic encrustation; the concentration of impurities from inert anode in bath goes up to certain degree, but it is far smaller than those in traditional high-temperature bath. Increasing the superheat degree of melting K3AlF6-Na3AlF6-AlF3 has unconspicuous effect on the contents of impurities in cathodic aluminum. The total mass fractions of Fe, Ni and Cu in aluminum are 15.38% and15.09% respectively under superheat degree of 95 and 195 ℃C. From micro-topography of anode used view, increasing the superheat degree can aggravate corrosion of metal Cu in inert anode, and has negative influence on electrical conductivity of electrode to some extent.

  17. 综合防腐技术在肉制品生产中的应用%Comprehensive Anti-corrosion Technology in Meat Production

    Institute of Scientific and Technical Information of China (English)

    韩磊

    2016-01-01

    With the development of economy, the quality of people's daily life is increasing continuously. Consumer demand for food is also gradually strict, especially for meat quality requirements have become strict. At present, the emergence of comprehensive anti corrosion technology to meat production technology has been improved, but also on the meat of the anti-corrosion ability has been greatly improved. On the perception and freshness of meat products have been largely improved.%随着经济的发展,人们的日常生活质量不断提高,消费者对食品的要求也逐渐严格,特别是对肉制品质量要求也变得严格起来。目前,综合防腐技术的出现对肉制品制作技术得到了提高,同时也对肉制品的防腐能力得到了很大的提高。对肉类产品的观感与新鲜度得到了很大程度上的改善。

  18. Preparation of corrosion-resistant and conductive trivalent Cr-C coatings on 304 stainless steel for use as bipolar plates in proton exchange membrane fuel cells by electrodeposition

    Science.gov (United States)

    Wang, Hsiang-Cheng; Sheu, Hung-Hua; Lu, Chen-En; Hou, Kung-Hsu; Ger, Ming-Der

    2015-10-01

    In this study, Cr-C-coated bipolar plates are produced by electroplating on the SS304 plates with a machined flow channel. The resulting plates were tested using potentiodynamic and potentiostatic measurements in simulated PEMFC environments, which show that the bipolar plate coated with Cr-C exhibited good anticorrosion performance. The corrosive current density of the Cr-C coating formed for a plating time of 10 min for 10 h exhibits a low stable value of 1.51 × 10-10 A/cm2 during the potentiostatic test in a 0.5 M H2SO4 + 2 ppm HF solution at 70 °C with an air purge, indicating that the Cr-C coating plated for 10 min is stable in a cathode environment. The interfacial contact resistance (ICR) of the bipolar plate with the Cr-C coating clearly improved, presenting an ICR of 19.52 mΩ cm2 at a pressure of 138 N/cm2. The results from scanning electron microscopy (SEM) and ICR before and after the corrosion tests indicate that the bipolar plate with the Cr-C coating is electrochemically stable. In this study, the maximum power density (212.41 mW/cm2) is obtained at a cell temperature of 80 °C and a gas flow rate of 300 standard cubic centimeters per minute (sccm) when Cr-C coated SS304 bipolar plates were used.

  19. Flow coating apparatus and method of coating

    Science.gov (United States)

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  20. 溴碳树脂在防火涂料中的应用与发展%Application and Development of Bromine Carbon Resin Fire-retardant Coatings

    Institute of Scientific and Technical Information of China (English)

    吴纯.; 杨保平; 崔锦峰; 郭军红; 李军

    2012-01-01

    This paper reviews the achievements of the fire-retardant coatings research and utilization from the aspect of binder resins, introduces the application of bromine carbon resin in steel structure fire-retardant coatings, finishing fire-retardant coatings, fire- retardant anticorrosive floor coatings and water-borne environment-friendly fire-retardant coatings in details, and basing the actual situation of our country, gives the use prospect of the bromine carbon resin.%综述了近年来从基体树脂入手,在防火涂料的研究与应用中的成果,详细介绍了溴碳树脂在钢结构建筑防火涂料、饰面型防火涂料、防火防腐地坪涂料及水性环保型防火涂料中的应用情况,并结合我国的实际情况对溴碳树脂的应用前景进行了展望。

  1. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Science.gov (United States)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  2. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

    2014-08-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  3. Coating of pumps; coating af pumper

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, Hans; Moritzen, J.; Thoegersen, Jeanette

    2005-11-15

    Coating of pumps is a quite new activity. For many years pipes and containers have been coated inside in order to avoid corrosion, but the technology has only been used inside pumps for the last ten years. The technology comes from USA and is originally developed in the space technology industry as an exceptionally durable and corrosion constant coating. The project is a further development of results found in a previous R and D project in which measurements were performed before and after coating two different installations. Both installations showed large efficiency improvements. This project supplements the theory behind losses in pumps with measurements on more pumps. (BA)

  4. Mechanism of (NH{sub 4})S{sub 2}O{sub 8} to enhance the anti-corrosion performance of Mo-Ce inhibitor on X80 steel in acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Yanhua [School of Materials Science and Engineering, Southwest Petroleum University, Chengdu 610500 (China); Zhuang, Jia, E-mail: zj-656@163.com [School of Materials Science and Engineering, Southwest Petroleum University, Chengdu 610500 (China); Zeng, Xianguang [Material Corrosion and Protection Key Laboratory of Sichuan Province, Zigong 643000 (China); Institute of Materials and Chemical Engineering, Sichuan University of Science and Engineering, Zigong 643000 (China)

    2014-09-15

    Highlights: • The 1000 mg/L Na{sub 2}MoO{sub 4} and 500 mg/L Ce(NO{sub 3}){sub 3} has best synergistic effect. • The (NH{sub 4}){sub 2}S{sub 2}O{sub 8} made the valence transformation of cerium (Ce{sup 3+} → Ce{sup 4+}) come true. • The anti-corrosion performance of Mo-Ce inhibitor was improved by (NH{sub 4}){sub 2}S{sub 2}O{sub 8}. • The coordination ability of inhibitor complexes was improved by (NH{sub 4}){sub 2}S{sub 2}O{sub 8}. • The bonding force and adsorption between inhibitor and steel surface was enhanced. - Abstract: Ce(NO{sub 3}){sub 3} and Na{sub 2}MoO{sub 4} are adopted to form (Mo-Ce) composite corrosion inhibitor in allusion to the corrosion problem of steel in acidic conditions. The experimental results showed that the anticorrosion effects were enhanced and the inhibition efficiencies were increased by (NH{sub 4}){sub 2}S{sub 2}O{sub 8}. The reason of enhancement is the increase of coordination bonds amount between Ce{sup 4+} and MoO{sub 4}{sup 2−}, the augment of combining sites of interface between anti-corrosion film and steel, and the reinforce of adsorption caused by the transformation of Ce{sup 3+} to Ce{sup 4+} by oxidants. The process and conditions for transformation of Ce{sup 3+} to Ce{sup 4+} and formation of complexes are discussed. The related thermodynamic and kinetic parameters are calculated and the possibility for (NH{sub 4}){sub 2}S{sub 2}O{sub 8} to improve the performance of Mo-Ce corrosion inhibitor is proved.

  5. European coatings conference - Marine coatings. Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2008-07-01

    This volume contains 13 lectures (manuscripts or powerpoint foils) with the following topics: 1. Impact of containerization on polyurethane and polyurea in marine and protective coatings (Malte Homann); 2. The application of combinatorial/high-throughput methods to the development of marine coatings (Bret Chisholm); 3. Progress and perspectives in the AMBIO (advanced nanostructured surfaces for the control of biofouling) Project (James Callow); 4. Release behaviour due to shear and pull-off of silicone coatings with a thickness gradient (James G. Kohl); 5. New liquid rheology additives for high build marine coatings (Andreas Freytag); 6. Effective corrosion protection with polyaniline, polpyrrole and polythiophene as anticorrosice additives for marine paints (Carlos Aleman); 7. Potential applications of sol gel technology for marine applications (Robert Akid); 8: Performance of biocide-free Antifouling Coatings for leisure boats (Bernd Daehne); 9. Novel biocidefree nanostructured antifouling coatings - can nano do the job? (Corne Rentrop); 10. One component high solids, VOC compliant high durability finish technology (Adrian Andrews); 11. High solid coatings - the hybrid solution (Luca Prezzi); 12. Unique organofunctional silicone resins for environmentally friendly high-performance coatings (Dieter Heldmann); 13. Silicone-alkyd paints for marine applications: from battleship-grey to green (Thomas Easton).

  6. Excellent anti-corrosive pretreatment layer on iron substrate based on three-dimensional porous phytic acid/silane hybrid

    Science.gov (United States)

    Gao, Xiang; Lu, Ke; Xu, Lei; Xu, Hua; Lu, Haifeng; Gao, Feng; Hou, Shifeng; Ma, Houyi

    2016-01-01

    A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely NaBrO3-free and NaBrO3-doped PAS layers, were fabricated on iron substrates using the dip-coating method. SEM and AFM observations showed that the as-fabricated PAS-based layers possessed a 3D porous microstructure at the nanoscale and a rough surface morphology. X-ray photoelectron spectroscopic (XPS) and attenuated total reflection infrared (ATR-IR) spectroscopic characterization demonstrated that the above PAS layers bound to the iron surface via the -P-O- bond. Moreover, analyses of steady-state polarization curves and electrochemical impedance spectroscopic (EIS) data indicated that the corrosion rates of the iron substrates decreased considerably in the presence of the two PAS-based pretreatment layers. In particular, the NaBrO3-dosed PAS layer displayed the better corrosion resistance ability as well as maintaining the original microstructure and surface morphology. The PAS-based pretreatment layers are expected to act as substitutes for chromate and phosphate conversion layers and will find widespread application in the surface pretreatment of iron and steel materials due to the advantages of being environmentally friendly, the rapid film-forming process, and, especially, the nanoporous microstructure and rough surface morphology.A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely Na

  7. PROPERTIES OF ORGANIC COATINGS CONTAINING PIGMENTS WITH SURFACE MODIFIED WITH A LAYER OF ZnFe2O4

    Directory of Open Access Journals (Sweden)

    Kateřina Nechvílová

    2015-11-01

    Full Text Available This work is focussed on the properties of organic coatings containing pigments whose surface was chemically coated with zinc ferrite (ZnFe2O4 layer. Four silicate types with different particle shapes were selected as the cores: diatomite, talc, kaolin and wollastonite. The untreated particles exhibit a barrier effect. The aim of this project was to apply the surface treatment approach with a view to enhancing not only the model paint films’ anticorrosion properties but also their resistance to physico- mechanical tests pursuant to ISO standards (cupping, bending, impact, adhesion. Other parameters examined included: particle size and morphology, density of the modified pigment, oil consumption, pH, conductivity, and electrochemical properties of the paint film. A solvent-based epoxy-ester resin was used as the binder and also served as the reference material. The pigment volume concentration (PVC was 1% and 10%. During the last stage of the experiment, the paint films were exposed to a corrosive environment stimulating seaside conditions or conditions roads treated with rock salt. The accelerated cyclic corrosion test in a neutral salt mist atmosphere was conducted for 864 hours. The results served to ascertain a suitable environment for organic coatings.

  8. Vegetable-Oil-Based Hyperbranched Polyester-Styrene Copolymer Containing Silver Nanoparticle as Antimicrobial and Corrosion-Resistant Coating Materials

    Directory of Open Access Journals (Sweden)

    Manawwer Alam

    2013-01-01

    Full Text Available Pongamia oil (PO was converted to Pongamia oil hydroxyl (POH via epoxidation process. The esterification of POH with linolenic acid was carried out to form hyperbranched polyester (HBPE, and further styrenation was performed at the conjugated double bond in the chain of linolenic acid. After styrenation, silver nanoparticle was added in different weight percentages (0.1–0.4 wt%. The structural elucidation of POH, HBPE, and HBPE-St was carried out by FT-IR, 1H-NMR, and 13C-NMR spectroscopic techniques. Physicochemical and physicomechanical analyses were performed by standard method. Thermal behavior of the HBPE-St was analyzed by using thermogravimetric analysis (TGA and differential scanning calorimetry (DSC. The coatings of HBPE-St were prepared on mild steel strips. The anticorrosive behavior of HBPE-St resin-based coatings in acid, saline, and tap water was evaluated, and the molecular weight of HBPE-St was determined by gel permeation chromatography (GPC. The antibacterial activities of the HBPE-St copolymers were tested in vitro against bacteria and fungi by disc diffusion method. The HBPE-St copolymers exhibited good antibacterial activities and can be used as antimicrobial and corrosion-resistant coating materials.

  9. Excellent anti-corrosive pretreatment layer on iron substrate based on three-dimensional porous phytic acid/silane hybrid.

    Science.gov (United States)

    Gao, Xiang; Lu, Ke; Xu, Lei; Xu, Hua; Lu, Haifeng; Gao, Feng; Hou, Shifeng; Ma, Houyi

    2016-01-21

    A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely NaBrO3-free and NaBrO3-doped PAS layers, were fabricated on iron substrates using the dip-coating method. SEM and AFM observations showed that the as-fabricated PAS-based layers possessed a 3D porous microstructure at the nanoscale and a rough surface morphology. X-ray photoelectron spectroscopic (XPS) and attenuated total reflection infrared (ATR-IR) spectroscopic characterization demonstrated that the above PAS layers bound to the iron surface via the -P-O- bond. Moreover, analyses of steady-state polarization curves and electrochemical impedance spectroscopic (EIS) data indicated that the corrosion rates of the iron substrates decreased considerably in the presence of the two PAS-based pretreatment layers. In particular, the NaBrO3-dosed PAS layer displayed the better corrosion resistance ability as well as maintaining the original microstructure and surface morphology. The PAS-based pretreatment layers are expected to act as substitutes for chromate and phosphate conversion layers and will find widespread application in the surface pretreatment of iron and steel materials due to the advantages of being environmentally friendly, the rapid film-forming process, and, especially, the nanoporous microstructure and rough surface morphology. PMID:26689810

  10. PIT Coating Requirements Analysis

    International Nuclear Information System (INIS)

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products

  11. PIT Coating Requirements Analysis

    Energy Technology Data Exchange (ETDEWEB)

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  12. Optical Properties of Window Coatings

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Window coating used for the building in recent years is described. Important design principles, practical coating materials, and attainable optical properties for research-type coatings are introduced. Discussion is carried out on the spectrally selective coatings, the electrochromic coatings, and the thermochromic coatings.

  13. Metallic coating of microspheres

    International Nuclear Information System (INIS)

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates

  14. ATHENA optimized coating design

    DEFF Research Database (Denmark)

    Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen;

    2012-01-01

    The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...

  15. Antibacterial polymer coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  16. Development of ecologically harmless coating material for steel and zinced surfaces for outdoor use. Final report; Entwicklung von umweltvertraeglichen Beschichtungsstoffen fuer Stahl und verzinkte Oberflaechen bei Aussenanwendungen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Rauch, H.G.; Beatrix, M.; Heuser, W.

    2002-03-01

    In order to achieve satisfactory anti-corrosive results for the coating of steel constructions, such as bridges and electricity pylons, paint being based on synthetic binders, and adjusted by way of organic solvents up to process viscosity, are applied. Precipitated iron oxide, titanium dioxide and heavy metal salts are employed as pigments. As a result from the spray coating process, overspray must be brought to a special waste disposal. Within the framework of this Research and Development Plan it was attempted to develop anti-corrosive paints, whose binders are based on raw material to be found in nature, which are compatible to the employment of water as solvent, and whose pigments derive extensively from natural deposits. In regard of protection against corrosion, durability, adherence upon old paint layers and processibility, they are meant to be equivalent to synthetic products, providing the degradability into chemically and biologically harmless products after having contaminated the soil due to the application method. (orig.) [German] Zur Erreichung guter Korrosionsschutzwerte werden fuer die Beschichtung von Stahlkonstruktionen, wie Bruecken, Strommasten etc. ueberwiegend Lacke auf Basis synthetischer Bindemittel, die mit organischen Loesemitteln auf Verarbeitungsviskositaet eingestellt sind, benutzt. Als Pigmente werden gefaellte Eisenoxide, Titandioxid, Schwermetallsalze, etc. eingesetzt. Der bei der Spritzlackierung anfallende Overspray muss als Sonderabfall entsorgt werden. Im Rahmen dieses F u. E -Vorhabens wurde versucht, Korrosionsschutzlacke zu entwickeln, deren Bindemittel auf in der Natur vorkommenden Rohstoffen basieren, als Loesemittel Wasser eingesetzt werden kann, deren Pigmente weitestgehend aus natuerlichen Vorkommen stammen, die in Bezug auf Korrosionsschutz, Haltbarkeit, Haftung auf Altanstrichen und Verarbeitbarkeit, den synthetischen Produkten gleichkommen, bei deren applikationsbedingter Kontamination des Erdreiches eine Abbaubarkeit

  17. Coated Aerogel Beads

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  18. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  19. Anti-corrosion Lining of Wet Stack in the FGD System of Coal-ifred Power Plant%燃煤火力电厂烟气脱硫系统湿烟囱防腐内衬概述

    Institute of Scientific and Technical Information of China (English)

    欧阳明辉; 刘焕安; 叶际宣

    2014-01-01

    The corrosion in wet stack was analyzed and discussed. The corrosion in wet stack is a muti-phase(gas, liquid and solid etc) effected corrosion. The common used anti-corrosion linings such as glass flake, FRP, borosilicate foamed glass block and metals were characterized and analyzed. From the LCC index point of view, metals are the long life and cost-effective anti-corrosion lining of wet stack.%本文分析和讨论了湿烟囱的腐蚀特性,指出湿烟囱的腐蚀是气体、液体、固体等多相作用下的腐蚀。介绍和分析了常用的湿烟囱防腐内衬玻璃鳞片、玻璃钢、泡沫玻璃砖以及金属材料,从LCC的指标来说,金属材料是长效且经济的湿烟囱防腐内衬。

  20. Experimental Investigation on Addition of Anticorrosive Agent in a 50-MW Biomass-Fired Circulating Fluidized Bed Boiler%生物质循环流化床锅炉掺烧防腐蚀剂的试验研究

    Institute of Scientific and Technical Information of China (English)

    宋景慧; 谭巍

    2014-01-01

    Experiments on combustion of pure biomass and biomass with anticorrosive agent were carried out in a 50-MW biomass-fired circulating fluidized bed boiler. The anticorrosive agent has a porous structure and mainly contains magnesium oxide (MgO), kaolin, activated alumina (Al2O3) and foamer. Results obtained in experiments show that, boiler thermal efficiency was weakly influenced by the anticorrosive agent, and contents of K and Cl in flue ash decreased as contrast to the increase of K and Cl in furnace slag. When the mass percentage of anticorrosive agent is 3%, in the flue ash, the K values ranged from 7.62%to 5.69%, and Cl values reduced from 3.86%to 2.35%. While in furnace slag, the values K varied from 4.03%to 4.71%, and Cl values increased from 756.58 mg/kg to 1 121.31 mg/kg. Due to the anticorrosive agent, the content of HCl in flue gas decreased from 25 mg/Nm3 to 15 mg/Nm3, as the emission of NO increased from 268 mg/Nm3 to 309 mg/Nm3.%在亚洲最大的50 MW生物质循环流化床直燃锅炉上进行了掺烧防腐蚀剂的燃烧试验,防腐蚀剂采用多孔膜结构,主要成分是MgO、高岭土、活性Al2O3和发泡剂,试验结果表明:掺烧防腐蚀剂不会降低锅炉热效率,且能够有效地降低飞灰中K、Cl元素的含量,将其固留在炉渣中。当防腐蚀剂添加量占总燃料质量的3%时,飞灰中的K元素含量由7.62%下降为5.69%,Cl元素含量由3.86%下降为2.35%;而炉渣中的K元素含量由4.03%上升为4.71%,Cl元素含量由756.58 mg/kg上升为1121.31 mg/kg;同时烟气中的HCl排放量由25 mg/Nm3下降为15 mg/Nm3,NO含量由268 mg/Nm3上升为309 mg/Nm3。

  1. Preliminary coating design and coating developments for ATHENA

    DEFF Research Database (Denmark)

    Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland;

    2011-01-01

    We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used for these...... designs and present test results from coatings....

  2. Research and Application Status of Osmotic Organosilieon Protective Surface Coatings%渗透性有机硅表面防护涂料的研究及应用现状

    Institute of Scientific and Technical Information of China (English)

    孙高霞; 孙红尧; 陆采荣

    2009-01-01

    The corrosion mechanism of concrete and the protective mechanism of organosilicone coatings are summarized. In accordance with the different composition forms, organosilicone protective coatings may be divided into water-based, solvent-based and emulsion-based coatings. Their action principles, advantages and disadvantages are described respectively. The research status, existing products in the market and the normative standards of performance tests of organosilicone protective coatings are also introduced. As an effective anti-corrosion method, organosilicone protective coatings have been widely used in engineering.%阐述了混凝土的腐蚀机理和工程中得到广泛应用的渗透性有机硅涂料的防护机理;并对水性、溶剂型和乳液型三种有机硅防护涂料的作用原理和使用性能及其研究状况、市售产品和性能检测标准进行了介绍.

  3. Biocompatibility of Niobium Coatings

    OpenAIRE

    René Olivares-Navarrete; Jhon Jairo Olaya; Claudia Ramírez; Sandra Elizabeth Rodil

    2011-01-01

    Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS) substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainles...

  4. Superhard Nanocomposite Coatings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The recent development in the field of nanocomposite coatings with good mechanical properties is critically reviewed in this paper. The design principle and materials selection for the nanocomposite coatings are introduced. Different methods for the preparation of superhard nanocomposite coatings are described with emphasis on the magnetron sputtering. Based on recent theoretical and experimental results regarding the appearance of superhardness in nanocomposite coating, lattice parameter changes, crystallite size, microstructure and morphology are reviewed in detail. Also emphasized are the mechanical properties (especially on hardness) and the ways by which the properties are derived.

  5. Oxide coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.

    1995-06-01

    Monolithic SiC heat exchangers and fiber-reinforced SiC-matrix composite heat exchangers and filters are susceptible to corrosion by alkali metals at elevated temperatures. Protective coatings are currently being developed to isolate the SiC materials from the corrodants. Unfortunately, these coatings typically crack and spall when applied to SiC substrates. The purpose of this task is to determine the feasibility of using a compliant material between the protective coating and the substrate. The low-modulus compliant layer could absorb stresses and eliminate cracking and spalling of the protective coatings.

  6. Preparation of Organic Phosphate Modified Styrene-Acrylate Grafted Epoxy Resins Latex and Its Anti-Corrosion Property%磷酸酯改性苯丙接枝环氧树脂胶乳的制备及其防腐蚀性能

    Institute of Scientific and Technical Information of China (English)

    毛正和; 钟涛; 朱爱萍; 夏中高; 杨芳芳

    2012-01-01

    采用乳液聚合方法制备了一种用于水性金属防腐蚀涂料的磷酸酯改性苯丙接枝环氧树脂胶乳,其中环氧树脂占胶乳固体含量30%,磷酸酯占胶乳固体含量1.2%.制备的胶乳可室温交联固化.采用透射电镜表征了胶乳的形貌,红外光谱表征胶乳的结构,偏光显微镜研究金属的闪锈行为,拉开法测定附着力.结果表明:胶乳粒子呈现规则的球型形貌,粒径为130 ~ 150 nm,粒径分布均匀;磷酸酯以共价键的方式连接在苯丙接枝环氧树脂胶乳中;胶乳具有优异的防闪锈性,干/湿附着力优异,同时乳胶膜具有优异的机械力学性能、耐盐水性能以及防腐蚀性能.%Emulsion polymerization was used to prepare the organic phosphate modified styrene — acrylate grafted epoxy resins latex for preparation of the waterborne metal anticorrosive coatings, in which epoxy resin content was 30% and organic phosphate content was 1.2%. The resulting latex could be crosslinked at room temperature. The latex morphology was characterized with TEM; the structure was measured with FT - IR; the flash rust behaviors on metals were studied with the polarizing microscope; and the adhesion was measured with the pull - off method. The results indicated that the latex particles showed regular spheroidal morphology, with 130-150 nm in diameter and uniform particle size distribution; the organic phosphate linked with styrene - acrylate grafted epoxy resins latex by covalent bond; the latex was excellent in flash rust resistance and drying/wet adhesion. And the latex film could provide good mechanical properties, salt water resistance and anti - corrosion property.

  7. Innovations in coating technology.

    Science.gov (United States)

    Behzadi, Sharareh S; Toegel, Stefan; Viernstein, Helmut

    2008-01-01

    Despite representing one of the oldest pharmaceutical techniques, coating of dosage forms is still frequently used in pharmaceutical manufacturing. The aims of coating range from simply masking the taste or odour of drugs to the sophisticated controlling of site and rate of drug release. The high expectations for different coating technologies have required great efforts regarding the development of reproducible and controllable production processes. Basically, improvements in coating methods have focused on particle movement, spraying systems, and air and energy transport. Thereby, homogeneous distribution of coating material and increased drying efficiency should be accomplished in order to achieve high end product quality. Moreover, given the claim of the FDA to design the end product quality already during the manufacturing process (Quality by Design), the development of analytical methods for the analysis, management and control of coating processes has attracted special attention during recent years. The present review focuses on recent patents claiming improvements in pharmaceutical coating technology and intends to first familiarize the reader with the available procedures and to subsequently explain the application of different analytical tools. Aiming to structure this comprehensive field, coating technologies are primarily divided into pan and fluidized bed coating methods. Regarding pan coating procedures, pans rotating around inclined, horizontal and vertical axes are reviewed separately. On the other hand, fluidized bed technologies are subdivided into those involving fluidized and spouted beds. Then, continuous processing techniques and improvements in spraying systems are discussed in dedicated chapters. Finally, currently used analytical methods for the understanding and management of coating processes are reviewed in detail in the last section of the review. PMID:19075909

  8. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States). School of Materials Science and Engineering

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  9. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  10. Rock-hard coatings

    NARCIS (Netherlands)

    Muller, M.

    2007-01-01

    Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has sign

  11. Coating of graphene

    NARCIS (Netherlands)

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as

  12. Fast-drying coating

    Science.gov (United States)

    Bartoszek, E. J.

    1978-01-01

    Nontoxic coating has excellent optical properties and can be pigmented in many different colors. It bonds well, can be applied by conventional methods, weathers well, and is self-extinguishing. Coating composition comprises latex blends of fluorocarbons, acrylic resins, stabilizers, modifiers, variety of inorganic pigments, and other additives. Suitable latex primers have also been developed from acrylic latex base.

  13. KY-2缓蚀剂的研制及在中原油田的应用%The Study of KY-2 Anti-corrosive Agent and Application in Zhongyuan Oil Field

    Institute of Scientific and Technical Information of China (English)

    刘生福; 丁其杰

    2013-01-01

    It is about water’s corrosion from Zhongyuan production system. According to the situation that anti-corrosive is good at oil-soluble but bad at inhibition of corrosion. We composed five kinds of water-soluble and oil-microsoluble anti-corrosive agent in lab. In this paper, The corrosion inhibitor KY-2 ware synthesied with oleic acids, diethylenetriamine and other materials and It shows good corrosion protection property to sour sewage in oil fields. The chemical structural formula of corrosion inhibitor KY-2 ware studied by infrared spectrogram. The corrosion inhibition performance were investigated by weight-loss measurement and electrochemical polarization curves. When the cocentration of corrosion inhibitor is 100 mg/L, the corrosion protection rate is about 90%, and the corrosion rate is less than 0.076 mm/a, the iron ion in the production water and times for corrosive well repair was reduced. After KY-2 used a significant economic effect and anti-corrosion effect is good, and application prospect is good.%  要:通过中原油田生产系统产出液的腐蚀性调查,以油酸、二乙烯三胺和二甲苯为原料,通过合成、复配与评价试验,室内合成了适用于中原油田油井产出液的缓蚀剂KY-2.应用静态、动态挂片,电化学极化曲线评价其缓蚀性能及缓蚀机理.自2009年中原油田六个采油厂的现场应用表明,KY-2缓蚀剂的加入量在100mg/L时,腐蚀速率明显降低,其缓蚀效果可达90%左右,平均静态腐蚀速率小于0.076mm/a,并且总铁降低,趟井次数降低,经济效果显著,防腐效果良好,具有较好的推广应用前景.

  14. Catalytic thermal barrier coatings

    Science.gov (United States)

    Kulkarni, Anand A.; Campbell, Christian X.; Subramanian, Ramesh

    2009-06-02

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  15. Charged-particle coating

    International Nuclear Information System (INIS)

    Advanced target designs require thicker (approx. 300 μm) coatings and better surface finishes that can be produced with current coating techniques. An advanced coating technique is proposed to provide maximum control of the coating flux and optimum manipulation of the shell during processing. In this scheme a small beam of ions or particles of known incident energy are collided with a levitated spherical mandrel. Precise control of the incident energy and angle of the deposition flux optimizes the control of the coating morphology while controlled rotation and noncontact support of the shell minimizes the possibility of particulate or damage generated defects. Almost infinite variability of the incident energy and material in this process provides increased flexibility of the target designs which can be physically realized

  16. Modern coating processes

    International Nuclear Information System (INIS)

    Articles collected in this volume explain both the present state of technique and current developments and problems in the environment of the following coating processes: - Hardfacing welding and soldering; - Thermal spraying; - Thin film technique (CVD, PVD); - Galvanising. Apart from basic representation of the conventional use of the different processes, both the new technological and material developments are to the fore. In this context, the purposeful post-treatment of coatings and the combination of different processes to achieve special coating properties should be mentioned. Examples of this show the hot isostatic pressing or laser melting of sprayed coatings, the simultaneous spraying and shot-blasting and the combination of galvanic and thin film techniques for the manufacture of hybrid systems. A further important group of subjects concerns the testing of various coatings. (orig.)

  17. Antibacterial inorganic-organic hybrid coatings on stainless steel via consecutive surface-initiated atom transfer radical polymerization for biocorrosion prevention.

    Science.gov (United States)

    Yuan, S J; Pehkonen, S O; Ting, Y P; Neoh, K G; Kang, E T

    2010-05-01

    To enhance the corrosion resistance of stainless steel (SS) and to impart its surface with antibacterial functionality for inhibiting biofilm formation and biocorrosion, well-defined inorganic-organic hybrid coatings, consisting of a polysilsesquioxane inner layer and quaternized poly(2-(dimethyamino)ethyl methacrylate) (P(DMAEMA)) outer blocks, were prepared via successive surface-initiated atom transfer radical polymerization (ATRP) of 3-(trimethoxysilyl)propyl methacrylate (TMSPMA) and 2-(dimethylamino)ethyl methacrylate (DMAEMA). The cross-linked P(TMASPMA), or polysilsesquioxane, inner layer provided a durable and resistant coating to electrolytes. The pendant tertiary amino groups of the P(DMAEMA) outer block were quaternized with alkyl halide to produce a high concentration of quaternary ammonium groups with biocidal functionality. The so-synthesized inorganic-organic hybrid coatings on the SS substrates exhibited good anticorrosion and antibacterial effects and inhibited biocorrosion induced by sulfate-reducing bacteria (SRB) in seawater media, as revealed by antibacterial assay and electrochemical analyses, and they are potentially useful to steel-based equipment under harsh industrial and marine environments.

  18. 钛白冷冻结晶罐钛材包覆搅拌器的应用技术%Application of Titanium Coated Agitator in Freezing and Crystallization Vessels for Titanium Dioxide

    Institute of Scientific and Technical Information of China (English)

    夏步前

    2001-01-01

    本文探讨了钛材在钛白冷冻结晶罐中防腐蚀的机理,提出了钛材用作防腐蚀层的搅拌包覆层的结构设计,制造技术及成本和可靠性分析。%The anticorrosion mechanism of titanium naterial in the freezingand crystallization vessels for titanium dioxide was discussed in this article.The structural design of using titanium as the coated layer to protect corrosion for the agitator,the fabrication thechnique and the method for the cost analysis and reliability analysis were also introduced.

  19. DR/2010型分光光度计在防腐分析技术上的应用%The Type of DR/2010 Spectrophotometer Using in Anticorrosion Analysis

    Institute of Scientific and Technical Information of China (English)

    黄彩容

    2012-01-01

    Detailed introduction Production Device Monitor Center of the new development three anticorrosive analysis of project: iron ion,chloride ion,sulfur ion new method for the determination of and the type of 2010 spectrophotometer performance.The facts proved that the three new methods were most suitable analysis methods for analysis sulfur wate water.%详细介绍了茂名石化生产设备监测中心新开发的3个防腐分析项目:铁离子、氯离子、硫离子测定的新方法以及DR/2010型分光光度计的性能。事实证明,这3个新方法是目前众多分析方法中最适合分析含硫污水的分析方法。

  20. Isomolybdate conversion coatings

    Science.gov (United States)

    Minevski, Zoran (Inventor); Maxey, Jason (Inventor); Nelson, Carl (Inventor); Eylem, Cahit (Inventor)

    2002-01-01

    A conversion coating solution and process forms a stable and corrosion-resistant layer on metal substrates or layers or, more preferably, on a boehmite layer or other base conversion coating. The conversion coating process involves contacting the substrate, layer or coating with an aqueous alkali metal isomolybdate solution in order to convert the surface of the substrate, layer or coating to a stable conversion coating. The aqueous alkali metal molybdates are selected from sodium molybdate (Na.sub.2 MoO.sub.4), lithium molybdate (Li.sub.2 MoO.sub.4), potassium molybdate (K.sub.2 MoO.sub.4), or combinations thereof, with the most preferred alkali metal molybdate being sodium molybdate. The concentration of alkali metal molybdates in the solution is preferably less than 5% by weight. In addition to the alkali metal molybdates, the conversion coating solution may include alkaline metal passivators selected from lithium nitrate (LiNO.sub.3), sodium nitrate (NaNO.sub.3), ammonia nitrate (NH.sub.4 NO.sub.3), and combinations thereof; lithium chloride, potassium hexafluorozirconate (K.sub.2 ZrF.sub.6) or potassium hexafluorotitanate (K.sub.2 TiF.sub.6).

  1. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  2. Inorganic Coatings Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The inorganic Coatings Lab provides expertise to Navy and Joint Service platforms acquisition IPTs to aid in materials and processing choices which balance up-front...

  3. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  4. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  5. Nanostructured Superhydrophobic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    None

    2009-03-01

    This factsheet describes a research project that deals with the nanostructured superhydrophobic (SH) powders developed at ORNL. This project seeks to (1) improve powder quality; (2) identify binders for plastics, fiberglass, metal (steel being the first priority), wood, and other products such as rubber and shingles; (3) test the coated product for coating quality and durability under operating conditions; and (4) application testing and production of powders in quantity.

  6. Spin coating apparatus

    Science.gov (United States)

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  7. Advanced coated particle fuels

    International Nuclear Information System (INIS)

    The coated particle fuel (cpf) has been developed for use in high-temperature gas-cooled reactors, but it may find applications in other types of reactors. In JAERI, besides the development of cpf for High Temperature Engineering Test Reactor, conceptual studies of the cpf applications in actinide burner reactors and space reactors have been made. The conceptual design studies as well as the research and development of advanced coatings, ZrC and TiN, are reviewed. (author)

  8. Biocompatibility of Niobium Coatings

    Directory of Open Access Journals (Sweden)

    René Olivares-Navarrete

    2011-09-01

    Full Text Available Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainless steel substrates and tissue culture plastic were also studied, in order to give comparative information. No toxic response was observed for any of the surfaces, indicating that the Nb coatings act as a biocompatible, bioinert material. Cell morphology was also studied by immune-fluorescence and the results confirmed the healthy state of the cells on the Nb surface. X-ray diffraction analysis of the coating shows that the film is polycrystalline with a body centered cubic structure. The surface composition and corrosion resistance of both the substrate and the Nb coating were also studied by X-ray photoelectron spectroscopy and potentiodynamic tests. Water contact angle measurements showed that the Nb surface is more hydrophobic than the SS substrate.

  9. Residual stresses within sprayed coatings

    Institute of Scientific and Technical Information of China (English)

    JIANG Yi; XU Bin-shi; WANG Hai-dou

    2005-01-01

    Some important developments of residual stress researches for coating-based systems were studied. The following topics were included the sources of residual stresses in coatings: error analysis of Stoney's equation in the curvature method used for the measurement of coating residual stress, the modeling of residual stress and some analytical models for predicting the residual stresses in coatings. These topics should provide some important insights for the fail-safe design of the coating-based systems.

  10. Hydroxyapatite coatings for biomedical applications

    CERN Document Server

    Zhang, Sam

    2013-01-01

    Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri

  11. Coated particle waste form development

    International Nuclear Information System (INIS)

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  12. Application of Cardanol Epoxy Hardener in Anti-Corrosion Coatings for Locomotive Car%腰果油环氧固化剂在铁道车辆防腐涂料中的应用

    Institute of Scientific and Technical Information of China (English)

    曾凡辉; 黎明; 姜其斌; 王永晶

    2008-01-01

    以腰果油改性的酚醛胺环氧同化剂固化环氧防腐涂料,制得了具有优异低温干燥性能和防腐功能的新型铁路车辆防腐涂料.研究了腰果油环氧固化剂对环氧防腐涂料的低温干燥性能和耐盐雾腐蚀性能的影响,并通过DSC和Fr-IR测试对涂料性能进行了表征.结果表明当选用某腰果油环氧固化剂时,和某聚酰胺环氧固化剂相比,在5℃的低温下,防腐涂料环氧基团的开环率由28%提高到84%,涂膜的玻璃化转变温度由60.67℃提高到72.09℃.耐盐雾腐蚀达720 h.

  13. 闭孔珍珠岩在热反射隔热重防腐涂料中的应用%Application of Closed Cell Perlite in Reflective Thermo-Insulation Heavy-Duty Anticorrosive Coatings

    Institute of Scientific and Technical Information of China (English)

    施铭德; 刘思平; 梁基码

    2013-01-01

    根据热反射隔热原理,本配套体系采用底漆防锈防腐,中间漆隔热与热储存,面漆具有较高的反射率和持久装饰的特性,通过与膨胀珍珠岩、玻化微珠的隔热性能比较,结果表明:采用闭孔珍珠岩制得的隔热中间漆,由于其具有较低的导热系数和优异的综合性能,隔热性能和屏蔽效果较好,在石油石化防腐领域具有广泛的应用前景.

  14. Developing of Anticorrosion and Anti-Wear Composite Coating by Nickel-Aluminum Intermetallic Compound%耐磨耐蚀Ni-Al金属间化合物基复合保护层的研制

    Institute of Scientific and Technical Information of China (English)

    索进平; 冯涤; 骆合力; 崔崑; 钱晓良; 孙尧卿

    2002-01-01

    用粉末冶金法制备WC/Ni3Al复合材料焊条,堆焊于1Cr25Ni20耐热钢的表面,获得的复合材料的耐磨粒磨损性能是45钢的3倍以上,耐硫化腐蚀性高于1Cr25Ni20耐热钢1倍,高于钴基合金Stellite 6约50%.用其制作火电厂燃烧室的喷口钝体,使用寿命较原8Cr26Ni4Mn3大幅度提高,可达到8个月以上.

  15. 水工金属结构高压水砂除锈防腐涂装技术研究%Study on high pressure hydraulic sandblasting derusting and anti-corrosive coating technology for hydraulic steel structure

    Institute of Scientific and Technical Information of China (English)

    丁军

    2015-01-01

    高压水砂除锈防腐涂装技术包含高压水砂表面处理技术及带湿耐锈防腐涂装技术.本文从技术原理、技术特点及对比试验等方面对该技术进行了分析研究,解决了干法喷砂除锈的粉尘物理污染和金属喷涂的化学污染,保护了环境和操作人员健康,延长了工程的使用寿命,节省了投资.

  16. 纳米SiO_2改性输电铁塔防腐蚀涂料%Transmission Tower Anti-corrosion Coatings Modified by SiO2 Nano-particles

    Institute of Scientific and Technical Information of China (English)

    刘江; 谢凤龙; 陈颖敏; 俞立

    2012-01-01

    The agglomeration of nano-SiO2 particles was improved by ultrasonic dispersion and adding dispersing agents to protect the newborn nano-particles.The dispersed nano-SiO2 particles can improve the fluorocarbon finish property.The experimental results indicate that the best time of ultrasonic dispersion was about 30 minutes,and KH570,CH hyper-dispersant and BYK-163 were selected as dispering agents,the performance of KH570 was the best.Both the mechanical properties and the ability to resist chemical reagent of modified fluorocarbon finish were improved and could meet the national standard.%采用超声分散纳米SiO2,同时添加分散剂保护新生纳米SiO2粒子,在一定程度上改善了纳米SiO2团聚的现象,并将分散好的纳米SiO2加入氟碳面漆,用以改性氟碳面漆的性能。选用硅烷偶联剂KH570、CH超分散剂、BYK-163三种分散剂。结果表明,超声分散时间为30min左右,硅烷偶联剂KH570分散纳米SiO2的效果最好;纳米SiO2改性后的氟碳面漆,机械性能与耐化学试剂性能均有了较大改善,各项性能均达到国家标准。

  17. Optimum Seeking and Application of the Anti-corrosion Protection Coatings of Water-wall Tubes in Boilers of Electric Station%电站锅炉水冷壁腐蚀防护涂层优选和应用

    Institute of Scientific and Technical Information of China (English)

    刘谦; 马世宁; 李长青

    2003-01-01

    采用高速电弧喷涂技术制备了FeCrNi、Fe-Cr-Al、Cr-Ni、45CT涂层,并进行了抗氧化和热腐蚀试验,发现Cr-Ni涂层具有优良的防腐蚀效果.通过在天津大港电厂和邯郸电厂等锅炉水冷壁的实际应用,发现高速电弧喷涂Cr-Ni涂层加高温封孔剂涂层体系的防腐蚀效果明显,在治理热电厂锅炉水冷壁热腐蚀方面具有良好的应用前景.

  18. Conductive epoxypolyamide coating composition

    Energy Technology Data Exchange (ETDEWEB)

    Mirabeau, M.N.; Rohrbacher, F.

    1991-10-01

    This patent describes a conductive coating composition comprising a film forming binder and pigment in a pigment to binder weight ratio of about 15:100 to 100:100. It comprises 40-70% by weight of an amine component having at least two reactive amine groups selected from the group consisting of an amine, polyamide, polyamido amine resin or mixtures thereof; and 30-60% by weight of an epoxy resin having at least two epoxy groups per resin molecule; wherein the pigment comprises an electrically conductive pigment that comprises silica selected from the group consisting of amorphous silica, a silica containing material or silica coated pigment, the silica being in association with a two- dimensional network of antimony-containing tin oxide crystallites in which the antimony content ranges from about 1-30% by weight of the tin oxide and the composition forms a coating having a surface conductivity of at least 100 Ransburg units.

  19. HA-Coated Implant

    DEFF Research Database (Denmark)

    Daugaard, Henrik; Søballe, Kjeld; Bechtold, Joan E

    2014-01-01

    The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable and long lasting fixation between living bone and the implant surface. In total joint replacements of cementless designs, coatings of calcium phosphates were introduced as a means...... of improving the fixation of implants. Of these, hydroxyapatite (HA) is the most widely used and most extensively investigated. HA is highly osseoconductive, and the positive effect is well documented in both basic and long-term clinical research [1–6]. This chapter describes experimental and clinical studies...... evaluating bone-implant fixation with HA coatings....

  20. Preparation of hydrophobic coatings

    Science.gov (United States)

    Branson, Eric D.; Shah, Pratik B.; Singh, Seema; Brinker, C. Jeffrey

    2009-02-03

    A method for preparing a hydrophobic coating by preparing a precursor sol comprising a metal alkoxide, a solvent, a basic catalyst, a fluoroalkyl compound and water, depositing the precursor sol as a film onto a surface, such as a substrate or a pipe, heating, the film and exposing the film to a hydrophobic silane compound to form a hydrophobic coating with a contact angle greater than approximately 150.degree.. The contact angle of the film can be controlled by exposure to ultraviolet radiation to reduce the contact angle and subsequent exposure to a hydrophobic silane compound to increase the contact angle.

  1. Methods and means for coating paper by film coating

    NARCIS (Netherlands)

    van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre

    2015-01-01

    This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a pigmente

  2. Structure, tribological and electrochemical properties of low friction TiAlSiCN/MoSeC coatings

    Energy Technology Data Exchange (ETDEWEB)

    Bondarev, A.V.; Kiryukhantsev-Korneev, Ph.V.; Sheveyko, A.N.; Shtansky, D.V., E-mail: shtansky@shs.misis.ru

    2015-02-01

    counterpart material. This was attributed to the presence of MoSe{sub 2} and free carbon-based phases in the tribological contact. The TiAlSiCN/MoSeC coating with a maximal amount of MoSeC also demonstrated superior tribological characteristics in distilled water (CoF ∼ 0.1) and at moderate temperatures up to 300 °C (CoF < 0.1). The electrochemical tests showed that, in general, doping with MoSeC did not negatively affect the coating electrochemical behavior. On the contrary, the MoSeC phase demonstrated small positive effect on the anti-corrosive properties of TiAlSiCN coatings under small polarizations.

  3. Carbon coatings for medical implants

    OpenAIRE

    K. Bakowicz-Mitura; P. Couvrat; I. Kotela; P. Louda; D. Batory; J. Grabarczyk

    2007-01-01

    Purpose: In this paper we report in vitro and in vivo results of Nanocrystalline Diamond Coatings whichare used in medicine onto medical implants The very important property of carbon coatings is the protectionliving organism against the metalosis. Different medical implants with complicated shapes are covering byNanocrystalline Diamond Coatings by RF dense plasma CVD.Design/methodology/approach: 1) Material characterizations of deposited coatings have been evaluated by using:Transmission Ele...

  4. Foam coating of filtration media

    OpenAIRE

    Johansson, Mirva

    2015-01-01

    The objective of this thesis was to find out if foam coating could be applied to non-woven filtration media. The goal was to increase collection efficiency without significantly decreasing air permeability. In the theoretical part, foams and their characteristics were the centre of attention. Coating in general and, of course, foam coating were also studied. The empirical part consisted of series of foaming experiments and pilot scale coating experiments. In the foaming experiments differ...

  5. Optical coatings for fiber lasers

    Institute of Scientific and Technical Information of China (English)

    HONG Dong-mei; ZHU Zhen; YUE Wei

    2005-01-01

    Fiber laser is the future development direction for the high energy lasers. This paper describs two kinds of optical coatings for fiber laser, including long and short wave pass filters. The one characteristic of fiber laser coatings lies in that coatings should separate two closely wavelength light including laser pump wavelength (980 nm) and laser irradiation wavelength(1 050~1 100 nm). At the same time, the coatings should have high laser damage threshold.

  6. TABLET COATING TECHNIQUES: CONCEPTS AND RECENT TRENDS

    Directory of Open Access Journals (Sweden)

    Gupta Ankit

    2012-09-01

    Full Text Available Tablet coating is a common pharmaceutical technique of applying a thin polymer-based film to a tablet or a granule containing active pharmaceutical ingredients (APIs. Solid dosage forms are coated for a number of reasons, the most important of which is controlling the release profiles. The amount of coating on the surface of a tablet is critical to the effectiveness of the oral dosage form. Tablets are usually coated in horizontal rotating pans with the coating solution sprayed onto the free surface of the tablet bed. The advantages of tablet coating are taste masking, odour masking, physical and chemical protection, protects the drug from the gastric environment etc. There are various techniques for tablet coating such as sugar coating, film coating, and enteric coating. Recent trends in pharmaceutical technologies are the development of coating methods which overcomes the various disadvantages associated with solvent based coatings. In these latest technologies coating materials are directly coated onto the surface of solid dosage forms without using any solvent. Various solventless coatings are available such as electrostatic dry coating, magnetically assisted impaction coating, compression coating, hot melt coating, powder coating, and supercritical fluid coating. Supercell Coating Technology is a revolutionary tablet coating that accurately deposits controlled amounts of coating materials on tablets even if they are extremely hygroscopic or friable. Magnetically assisted impaction coating, electrostatic dry coating in solventless coatings, aqueous film coating and Supercell coating technology are also available recent technique of coating. An ideal tablet should be free from any visual defect or functional defect. The advancements and innovations in tablet manufacture have not decreased the problems, often encountered in the production, instead have increased the problems, mainly because of the complexities of tablet presses; and/or the

  7. Tribological characterization of selected hard coatings

    OpenAIRE

    Karlsson, Patrik

    2009-01-01

    Hard coatings are often used for protection of tool surfaces due to coating properties like low friction and high wear resistance. Even though many of the hard coatings have been tested for wear, it is important to try new wear test setups to fully understand tribological mechanisms and the potential of hard coatings. Few experiments have been performed with dual-coated systems where the sliding contact surfaces are coated with the same, or different, hard coating. The dual-coated system coul...

  8. Coatings and Tints of Spectacle Lenses

    OpenAIRE

    H. Zeki Büyükyıldız

    2012-01-01

    Spectacle lenses are made of mineral or organic (plastic) materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1) Anti-reflection coatings, 2) Hard coatings, 3) Clean coat, 4) Mirror coatings, 5) Color tint coating (one of coloring processes), 6) Photochromic coating (one of photochromic processes), and 7) Anti-fog...

  9. Waterborne coatings for videotape

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, S.; Fan, H.; Gogineni, N.; Jacobs, B.; Harrell, J.W.; Jefcoat, I.A.; Lane, A.M.; Nikles, D.E. [Univ. of Alabama, Tuscaloosa, AL (United States). Center for Materials for Information Technology

    1995-10-01

    Magnetic tape provides a low-cost, high-density information storage medium. There is a problem, however, because current manufacturing technology uses organic solvents to apply the magnetic wailing to the film. Here the authors describe a waterborne formulation that shows promise as a technology for pollution prevention. The organic solvents used in magnetic tape coating formulations include 2-butanone (methylethyl ketone [MEK]), 4-methyl-2-pentanone (methyl-iso-butyl ketone [MIBK]), tetrahydrofuran, toluene, and cyclohexanone. These solvents present an occupational hazard to the workers and emissions hazard to the environment. The authors developed a new waterborne coating formulation and prepared magnetic tape in a pilot coating trial. The tape has mechanical and magnetic properties comparable to those of the commercial VHS tape. There is a clear economic and environmental incentive to consider adopting this waterborne process for magnetic tape manufacture. This process is not commercial, and a development effort by a tape manufacturer is required to bring it to commercial reality. They have not addressed the important issue of long-term reliability of the materials package, an object of current research. However, they have made a case for a reexamination of the use of waterborne coating formulations by the magnetic tape industry.

  10. Niobium coating techniques

    CERN Document Server

    Calatroni, S

    2008-01-01

    We will give a historical overview of the niobium on copper sputtering technology for RF cavities and discuss the main advantages and disadvantages with respect to bulk niobium cavities. Some highlights of the present understanding will be given and some recent developments in the coating technology will be discussed.

  11. Mechanically Invisible Polymer Coatings

    DEFF Research Database (Denmark)

    2014-01-01

    The present invention relates to a composition comprising encapsulated particles in a polymeric material. The composition comprises a continuous phase and a discontinuous phase incorporated therein, wherein the continuous phase comprises a first polymeric material and wherein the discontinuous ph...... invisible polymer coatings....

  12. Coatings for transport industry

    Directory of Open Access Journals (Sweden)

    Krzysztof LUKASZKOWICZ

    2014-09-01

    Full Text Available The investigations concerned structural analysis, as well as mechanical properties and wear resistant of MeN/DLC double-layer coating deposited by hybrid PVD/PACVD method. In sliding dry friction conditions, after the break-in time, the friction coefficient for the investigated elements is set in the range between 0.03-0.06.

  13. Active coatings technologies for tailorable military coating systems

    Science.gov (United States)

    Zunino, J. L., III

    2007-04-01

    The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.

  14. Infrared optical coatings in SITP

    Institute of Scientific and Technical Information of China (English)

    LIU Ding-quan; ZHANG Feng-shan

    2005-01-01

    Infrared optical coatings in SITP (Shanghai Institute of Technical Physics) mainly cover the spectrum range from 0.7 μm to 15 μm, and visible and near-UV range are also been included. The coatings are mainly used for metal-reflectance mirrors, Anti-reflection(AR) lens and windows, filters, and dichroic beam splitters. Coatings passed some dependability tests. These optical coated devices usually consist in a remote observing instrument. Most coating materials are commercial products. And one kind of special material PbTe is made by ourselves. Some main results of our research department are reported.

  15. BIODEGRADABLE COATING FROM AGATHIS ALBA

    Directory of Open Access Journals (Sweden)

    NORYAWATI MULYONO

    2012-11-01

    Full Text Available The adhesive property of copal makes it as a potential coating onto aluminum foil to replace polyethylene. This research aimed to develop copal-based coating. The coating was prepared by extracting the copal in ethyl acetate and dipping the aluminium foil in ethyl acetate soluble extract of copal. The characterization of coating included its thickness, weight, thermal and chemical resistance, and biodegradation. The results showed that the coating thickness and weight increased as the copal concentration and dipping frequency increased. Thermal resistance test showed that the coating melted after being heated at 110°C for 30 min. Copal-based coating wasresistant to acidic solution (pH 4.0, water, and coconut oil, but was deteriorated in detergent 1% (w/v and basic solution (pH 10.0. Biodegradability test using Pseudomonas aeruginosa showed weight reduction of 76.82% in 30 days.

  16. Methods for Coating Particulate Material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  17. New Anti-Corrosion Method for Compressor Motor Stator by Using Ion-Membrane%离子膜用于压缩机电机定子的防腐新途径

    Institute of Scientific and Technical Information of China (English)

    马汉堡

    2012-01-01

    The continuous tunnel furnace flange processing is not efficient in solving the corrosion problem for compressor motor stator. The self-catalyzed inorganic ion-membrane changed the traditional processing of decades. Its excellent corrosion resistance was proved by RoHS solubility experiment of R134a and R600a. It provides a new approach of anti-corrosion application for compressor motor stator.%压缩机用电机的定子通常采用隧道炉发兰工艺来解决防腐问题,但是效果不理想.自催化无机离子膜的问世,打破了数十年的传统工艺.自催化无机离子膜不仅具备优越的防腐性能,而且经得起R134a和R600a的RoHS相溶性试验,从而开辟了压缩机用电机定子防腐应用的新途径.

  18. The Failure Mechanisms and Solutions of Anti-wear Thermal Spray Coatings for Solid Waste Incineration Circulating Fluidized Bed Boiler%垃圾焚烧循环流化床锅炉防磨热喷涂涂层失效机理及对策

    Institute of Scientific and Technical Information of China (English)

    胡金力; 陈国星; 黄科峰; 吴树辉; 盛洪产; 楼军; 章平衡; 薛猛

    2012-01-01

    本文分析了垃圾焚烧炉循环流化床(CFB)锅炉水冷壁管防磨热喷涂涂层的失效机理:S及碱金属等引起的S腐蚀导致涂层鼓泡,在炉内高温物料的磨损下涂层逐渐破损、剥落直至加速剥落失效。热喷涂防腐抗磨双效复合涂层能很好的解决了垃圾焚烧炉水冷壁同时存在的高温腐蚀和磨损的问题。%This paper analyzes the failure mechanisms of anti-wear thermal spray coatings on water wall tube of the wastes incineration Circulating Fluidized Bed (CFB) boiler. Sulfur corrosion caused by alkali, S and the Compound above lead to coatings bubbling, which are then gradually abraded by the high temperature flowing objects in the boiler. The coatings would be peeled off faster and faster once they are breaking. Composite thermal spray coatings of double-effect,corrosion, both abrasion resistant anticorrosive, is a good solution to high temperature corrosion and wear problems simultaneously.

  19. Coat proteins isolated from clathrin coated vesicles can assemble into coated pits

    OpenAIRE

    1989-01-01

    Isolated human fibroblast plasma membranes that were attached by their extracellular surface to a solid substratum contained numerous clathrin coated pits that could be removed with a high pH buffer (Moore, M.S., D.T. Mahaffey, F.M. Brodsky, and R.G.W. Anderson. 1987. Science [Wash. DC]. 236:558-563). When these membranes were incubated with coat proteins extracted from purified bovine coated vesicles, new coated pits formed that were indistinguishable from native coated pits. Assembly was de...

  20. Antithrombogenic Polymer Coating.

    Science.gov (United States)

    Huang, Zhi Heng; McDonald, William F.; Wright, Stacy C.; Taylor, Andrew C.

    2003-01-21

    An article having a non-thrombogenic surface and a process for making the article are disclosed. The article is formed by (i) coating a polymeric substrate with a crosslinked chemical combination of a polymer having at least two amino substituted side chains, a crosslinking agent containing at least two crosslinking functional groups which react with amino groups on the polymer, and a linking agent containing a first functional group which reacts with a third functional group of the crosslinking agent, and (ii) contacting the coating on the substrate with an antithrombogenic agent which covalently bonds to a second functional group of the linking agent. In one example embodiment, the polymer is a polyamide having amino substituted alkyl chains on one side of the polyamide backbone, the crosslinking agent is a phosphine having the general formula (A).sub.3 P wherein A is hydroxyalkyl, the linking agent is a polyhydrazide and the antithrombogenic agent is heparin.

  1. Acrylic purification and coatings

    CERN Document Server

    ,

    2012-01-01

    Radon (Rn) and its decay daughters are a well-known source of background in direct WIMP detection experiments, as either a Rn decay daughter or an alpha particle emitted from a thin inner surface layer of a detector could produce a WIMP-like signal. Different surface treatment and cleaning techniques have been employed in the past to remove this type of contamination. A new method of dealing with the problem has been proposed and used for a prototype acrylic DEAP-1 detector. Inner surfaces of the detector were coated with a layer of ultra pure acrylic, meant to shield the active volume from alphas and recoiling nuclei. An acrylic purification technique and two coating techniques are described: a solvent-borne (tested on DEAP-1) and solvent-less (being developed for the full scale DEAP-3600 detector).

  2. Permeability of edible coatings.

    Science.gov (United States)

    Mishra, B; Khatkar, B S; Garg, M K; Wilson, L A

    2010-01-01

    The permeabilities of water vapour, O2 and CO2 were determined for 18 coating formulations. Water vapour transmission rate ranged from 98.8 g/m(2).day (6% beeswax) to 758.0 g/m(2).day (1.5% carboxymethyl cellulose with glycerol). O2 permeability at 14 ± 1°C and 55 ± 5% RH ranged from 1.50 to 7.95 cm(3)cm cm(-2)s(-1)Pa(-1), with CO2 permeability 2 to 6 times as high. Permeability to noncondensable gases (O2 and CO2) was higher for hydrophobic (peanut oil followed by beeswax) coatings as compared to hydrophilic (whey protein concentrate and carboxymethyl cellulose).

  3. Superelastic Orthopedic Implant Coatings

    Science.gov (United States)

    Fournier, Eric; Devaney, Robert; Palmer, Matthew; Kramer, Joshua; El Khaja, Ragheb; Fonte, Matthew

    2014-07-01

    The demand for hip and knee replacement surgery is substantial and growing. Unfortunately, most joint replacement surgeries will fail within 10-25 years, thereby requiring an arduous, painful, and expensive revision surgery. To address this issue, a novel orthopedic implant coating material ("eXalt") has been developed. eXalt is comprised of super elastic nitinol wire that is knit into a three-dimensional spacer fabric structure. eXalt expands in vivo to conform to the implantation site and is porous to allow for bone ingrowth. The safety and efficacy of eXalt were evaluated through structural analysis, mechanical testing, and a rabbit implantation model. The results demonstrate that eXalt meets or exceeds the performance of current coating technologies with reduced micromotion, improved osseointegration, and stronger implant fixation in vivo.

  4. Environmentally regulated aerospace coatings

    Science.gov (United States)

    Morris, Virginia L.

    1995-01-01

    Aerospace coatings represent a complex technology which must meet stringent performance requirements in the protection of aerospace vehicles. Topcoats and primers are used, primarily, to protect the structural elements of the air vehicle from exposure to and subsequent degradation by environmental elements. There are also many coatings which perform special functions, i.e., chafing resistance, rain erosion resistance, radiation and electric effects, fuel tank coatings, maskants, wire and fastener coatings. The scheduled promulgation of federal environmental regulations for aerospace manufacture and rework materials and processes will regulate the emissions of photochemically reactive precursors to smog and air toxics. Aerospace organizations will be required to identify, qualify and implement less polluting materials. The elimination of ozone depleting chemicals (ODC's) and implementation of pollution prevention requirements are added constraints which must be addressed concurrently. The broad categories of operations affected are the manufacture, operation, maintenance, and repair of military, commercial, general aviation, and space vehicles. The federal aerospace regulations were developed around the precept that technology had to be available to support the reduction of organic and air toxic emissions, i.e., the regulations cannot be technology forcing. In many cases, the regulations which are currently in effect in the South Coast Air Quality Management District (SCAQMD), located in Southern California, were used as the baseline for the federal regulations. This paper addresses strategies used by Southern California aerospace organizations to cope with these regulatory impacts on aerospace productions programs. All of these regulatory changes are scheduled for implementation in 1993 and 1994, with varying compliance dates established.

  5. Biomimetic implant coatings.

    Science.gov (United States)

    Eisenbarth, E; Velten, D; Breme, J

    2007-02-01

    Biomaterials and tissue engineering technologies are becoming increasingly important in biomedical practice, particularly as the population ages. Cellular responses depend on topographical properties of the biomaterial at the nanometer scale. Structures on biomaterial surfaces are used as powerful tools to influence or even control interactions between implants and the biological system [; ]. The influence of nanometer sized surface structures on osteoblastlike cell interactions was tested with niobium oxide coatings on polished titanium slices (cp-Ti grade 2). The aim of the study was to investigate the influence of nanoscopic surface structures on osteoblast interactions in order to support collagen I production and cell adhesion. The coatings were done by means of the sol-gel process. The surface structure was adjusted by annealing of the metaloxide ceramic coatings due to temperature depended crystal growth. The applied annealing temperatures were 450, 550 and 700 degrees C for 1 h, corresponding to Ra-numbers of 7, 15 and 40 nm. The surfaces were characterized by means of AFM, DTA/TG, diffractometry and white light interferometry. The cell reactions were investigated concerning adhesion kinetics, migration, spreading, cell adhesion, and collagen I synthesis. The smooth surface (Ra=7 nm) resulted in the fastest cell anchorage and cell migration. The closest cell adhesion was reached with the surface structure of Ra=15 nm. The roughest surface (Ra=40 nm) impedes the cell migration as well as a proper spreading of the cells. The best results concerning cell adhesion and spreading was reached with an intermediate surface roughness of Ra=15 nm of the niobium oxide coating on cp-titanium slices. PMID:16828342

  6. Thermal barrier coating materials

    Directory of Open Access Journals (Sweden)

    David R. Clarke

    2005-06-01

    Full Text Available Improved thermal barrier coatings (TBCs will enable future gas turbines to operate at higher gas temperatures. Considerable effort is being invested, therefore, in identifying new materials with even better performance than the current industry standard, yttria-stabilized zirconia (YSZ. We review recent progress and suggest that an integrated strategy of experiment, intuitive arguments based on crystallography, and simulation may lead most rapidly to the development of new TBC materials.

  7. Edison's vacuum coating patents

    International Nuclear Information System (INIS)

    Among the over one thousand patents bearing Thomas A. Edison's name are several for vacuum coating processes including chemical vapor deposition, evaporation, and sputter deposition. Beginning in 1880 Edison applied for patents that described carbon deposition processes that would now be called pyrolytic chemical vapor deposition. In 1884 Edison applied for a patent (granted in 1894) that described coating by evaporation in a vacuum by direct resistance heating or arc heating using a continuous current. Edison called the process 'electro vacuous deposition'. He prophetically wrote, 'the uses of the invention are almost infinite'. Edison also employed sputter deposition and in 1900 applied for a patent on a 'Process of Coating Phonograph Records'. Issued in 1902, the patent describes using a 'silent or brush electrical discharge' produced by an induction coil. The National Phonograph Company, one of Edison's many enterprises, used the sputtering process to deposit a thin layer of gold on wax phonograph cylinder masters that could then be electroplated to form molds to mass produce celluloid duplicates. The method was used for 20 years, from 1901 to 1921. It enabled the reproduction of cylinder grooves less than 0.001 in. deep at a density of 200 grooves per in. From 1913 to 1921, 10-in.-diameter Edison Diamond Disc phonograph records were made using the same method. Sputtering was abandoned in 1927, as it could not be scaled up to produce the 12 in. disks that were then introduced

  8. Surface coating of plastics

    International Nuclear Information System (INIS)

    Electron beam hardening technology has been used mainly for the cross-linking reaction of plastic materials, but recently attention has been paid to the easiness of handling due to the reduction of equipment size and as the countermeasures for preventing atmospheric pollution caused by solvent type paints, Particularly the authors notices the excellent surface properties of electron beam-hardened coatings themselves, and advanced the research and development as one means to give functions to plastic films. In this paper, the transcription foil films having hardness and blur-preventing films are reported. The transcription process for the transcription foils on which hard coating is applied beforehand is shown. The electron beam hardening hard coating was provided next to a supporting film, and its material was polymer or oligomer/polyfunctional monomer/additive. As a primer layer, acrylic polymer was used. The procedure of making transcription foils is explained, and it is important to form uniform, smooth films. If the formation of water drops on surfaces can be prevented, blur does not arise. By heightening the hydrophilicity of material surfaces with electron beam, it may be done. By the selection of the irradiation amount of electron beam and materials, the balance must be maintained. (K.I.)

  9. for zeolite coating

    Directory of Open Access Journals (Sweden)

    Carlos Renato Rambo

    2006-01-01

    Full Text Available Biotemplating is the processing of microcellular ceramics by reproduction of natural morphologies, where the microstructural features of the biotemplate are maintained in the biomorphic ceramic. Different biotemplates with distinct pore anatomies were used to produce biomorphic supports for the zeolite coating: wood, cardboard, sea-sponge and sisal. The biomorphic ceramics were produced by distinguished processing routes: Al-gas infiltration-reaction, liquid-metal infiltration, dip-coating and sol-gel synthesis, in order to produce nitrides, carbides and oxides, depending on the processing conditions. The zeolite coating was performed by hydrothermal growth of MFI-type (Silicalite-1 and ZSM-5 zeolite crystals onto the internal pore walls of the biomorphic templates. The final biomorphic ceramic-zeolite composites were physically characterized, evaluated in terms of their gas adsorption capabilities and correlated to their microstructure and specific pore anatomy. The combination of the properties of the biomorphic ceramics with the adsorption properties of zeolites results in materials with distinct properties as potential candidates for adsorption and catalytic applications due to their characteristic porosity, molecular sieving capabilities and high thermo-mechanical strength.

  10. Lotus Dust Mitigation Coating and Molecular Adsorber Coating

    Science.gov (United States)

    O'Connor, Kenneth M.; Abraham, Nithin S.

    2015-01-01

    NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

  11. Coating and curing apparatus and methods

    Energy Technology Data Exchange (ETDEWEB)

    Brophy, Brenor L.; Gonsalves, Peter R.; Maghsoodi, Sina; Colson, Thomas E.; Yang, Yu S.; Abrams, Ze' ev R.

    2016-04-19

    Disclosed is a coating apparatus including flow coating and roll-coating that may be used for uniform sol-gel coating of substrates such as glass, solar panels, windows or part of an electronic display. Also disclosed are methods for substrate preparation, flow coating and roll coating. Lastly, systems and methods for curing sol-gel coatings deposited onto the surface of glass substrates using high temperature air-knives, infrared emitters and direct heat applicators are disclosed.

  12. Coating and curing apparatus and methods

    Science.gov (United States)

    Brophy, Brenor L; Maghsoodi, Sina; Neyman, Patrick J; Gonsalves, Peter R; Hirsch, Jeffrey G; Yang, Yu S

    2015-02-24

    Disclosed are coating apparatus including flow coating and roll-coating that may be used for uniform sol-gel coating of substrates such as glass, solar panels, windows or part of an electronic display. Also disclosed are methods for substrate preparation, flow coating and roll coating. Lastly systems and methods for skin curing sol-gel coatings deposited onto the surface of glass substrates using a high temperature air-knife are disclosed.

  13. High-temperature protective coatings on superalloys

    Institute of Scientific and Technical Information of China (English)

    刘培生; 梁开明; 周宏余

    2002-01-01

    Protective coatings are essential for superalloys to serve as blades of gas turb ines at high temperatures, and they primarily include aluminide coating, MCrAlY overlay coating, thermal barrier coating and microcrystalline coating. In this paper, all these high-temperature coatings are reviewed as well as their preparing techniques. Based on the most application and the main failure way, the importance is then presented for further deepgoing study on the high-temperature oxidation law of aluminide coatings.

  14. Dense protective coatings, methods for their preparation and coated articles

    Energy Technology Data Exchange (ETDEWEB)

    Tulyani, Sonia; Bhatia, Tania; Smeggil, John G.

    2015-12-29

    A method for depositing a protective coating on a complex shaped substrate includes the steps of: (1) dipping a complex shaped substrate into a slurry to form a base coat thereon, the slurry comprising an aqueous solution, at least one refractory metal oxide, and at least one transient fluid additive present in an amount of about 0.1 percent to 10 percent by weight of the slurry; (2) curing the dipped substrate; (3) dipping the substrate into a precursor solution to form a top barrier coat thereon; and (4) heat treating the dipped, cured substrate to form a protective coating.

  15. Nanoparticle/Polymer Nanocomposite Bond Coat or Coating

    Science.gov (United States)

    Miller, Sandi G.

    2011-01-01

    This innovation addresses the problem of coatings (meant to reduce gas permeation) applied to polymer matrix composites spalling off in service due to incompatibility with the polymer matrix. A bond coat/coating has been created that uses chemically functionalized nanoparticles (either clay or graphene) to create a barrier film that bonds well to the matrix resin, and provides an outstanding barrier to gas permeation. There is interest in applying clay nanoparticles as a coating/bond coat to a polymer matrix composite. Often, nanoclays are chemically functionalized with an organic compound intended to facilitate dispersion of the clay in a matrix. That organic modifier generally degrades at the processing temperature of many high-temperature polymers, rendering the clay useless as a nano-additive to high-temperature polymers. However, this innovation includes the use of organic compounds compatible with hightemperature polymer matrix, and is suitable for nanoclay functionalization, the preparation of that clay into a coating/bondcoat for high-temperature polymers, the use of the clay as a coating for composites that do not have a hightemperature requirement, and a comparable approach to the preparation of graphene coatings/bond coats for polymer matrix composites.

  16. Electrophoretic Deposition of Hydroxyapatite Coating

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Hydroxyapatite (HAP) coatings were deposited onto titanium substrates by electrophoretic deposition (EPD) fromethanol. The results indicated that the addition of very small amount of HCI resulted in a decrease in the aging timeas well as the suspension concentration required to obtain a coating. In addition, the results revealed the existenceof a critical saturated voltage (Vsat), which had significant effect on the quality of deposition. The mean interfacialshear strengths of HAP coatings after sintering were found to be greater than 13 MPa.

  17. Article Including Environmental Barrier Coating System

    Science.gov (United States)

    Lee, Kang N. (Inventor)

    2015-01-01

    An enhanced environmental barrier coating for a silicon containing substrate. The enhanced barrier coating may include a bond coat doped with at least one of an alkali metal oxide and an alkali earth metal oxide. The enhanced barrier coating may include a composite mullite bond coat including BSAS and another distinct second phase oxide applied over said surface.

  18. Thermoplastic coating of carbon fibers

    Science.gov (United States)

    Edie, D. D.; Lickfield, G. C.; Allen, L. E.; Mccollum, J. R.

    1989-01-01

    A continuous powder coating system was developed for coating carbon fiber with LaRC-TPI (Langley Research Center-Thermoplastic Polyimide), a high-temperature thermoplastic polymide invented by NASA-Langley. The coating line developed used a pneumatic fiber spreader to separate the individual fibers. The polymer was applied within a recirculating powder coating chamber then melted using a combination of direct electrical resistance and convective heating to make it adhere to the fiber tow. The tension and speed of the line were controlled with a dancer arm and an electrically driven fiber wind-up and wind-off. The effects of heating during the coating process on the flexibility of the prepreg produced were investigated. The uniformity with which the fiber tow could be coated with polymer also was examined. Composite specimens were fabricated from the prepreg and tested to determine optimum process conditions. The study showed that a very uniform and flexible prepeg with up to 50 percent by volume polymer could be produced with this powder coating system. The coating line minimized powder loss and produced prepeg in lengths of up to 300 m. The fiber spreading was found to have a major effect on the coating uniformity and flexibility. Though test results showed low composite tensile strengths, analysis of fracture surfaces under scanning electron microscope indicated that fiber/matrix adhesion was adequate.

  19. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  20. Decontamination and coating of lead

    International Nuclear Information System (INIS)

    Technology is being developed to decontaminate lead used in shielding applications in contaminated environments for recycle as shieldings. Technology is also being developed to coat either decontaminated lead or new lead before it is used in contaminated environments. The surface of the coating is expected to be much easier to decontaminate than the original lead surface. If contamination becomes severely embedded in the coating and cannot be removed, it can be easily cut with a knife and removed from the lead. The used coating can be disposed of as radioactive (hot hazardous) waste. The lead can then be recoated for further use as a shielding material

  1. Ceramic electrolyte coating and methods

    Science.gov (United States)

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2007-08-28

    Aqueous coating slurries useful in depositing a dense coating of a ceramic electrolyte material (e.g., yttrium-stabilized zirconia) onto a porous substrate of a ceramic electrode material (e.g., lanthanum strontium manganite or nickel/zirconia) and processes for preparing an aqueous suspension of a ceramic electrolyte material and an aqueous spray coating slurry including a ceramic electrolyte material. The invention also includes processes for depositing an aqueous spray coating slurry including a ceramic electrolyte material onto pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  2. Protective coatings on extensible biofibres

    Science.gov (United States)

    Holten-Andersen, Niels; Fantner, Georg E.; Hohlbauch, Sophia; Waite, J. Herbert; Zok, Frank W.

    2007-09-01

    Formulating effective coatings for use in nano- and biotechnology poses considerable technical challenges. If they are to provide abrasion resistance, coatings must be hard and adhere well to the underlying substrate. High hardness, however, comes at the expense of extensibility. This property trade-off makes the design of coatings for even moderately compliant substrates problematic, because substrate deformation easily exceeds the strain limit of the coating. Although the highest strain capacity of synthetic fibre coatings is less than 10%, deformable coatings are ubiquitous in biological systems. With an eye to heeding the lessons of nature, the cuticular coatings of byssal threads from two species of marine mussels, Mytilus galloprovincialis and Perna canaliculus, have been investigated. Consistent with their function to protect collagenous fibres in the byssal-thread core, these coatings show hardness and stiffness comparable to those of engineering plastics and yet are surprisingly extensible; the tensile failure strain of P. canaliculus cuticle is about 30% and that of M. galloprovincialis is a remarkable 70%. The difference in extensibility is attributable to the presence of deformable microphase-separated granules within the cuticle of M. galloprovincialis. The results have important implications in the design of bio-inspired extensible coatings.

  3. Electrochemically switchable polypyrrole coated membranes

    Energy Technology Data Exchange (ETDEWEB)

    Weidlich, Claudia, E-mail: weidlich@dechema.d [DECHEMA e.V., Karl-Winnacker-Institut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany); Mangold, Klaus-Michael [DECHEMA e.V., Karl-Winnacker-Institut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany)

    2011-04-01

    A method for coating membranes with polypyrrole (PPy) has been developed. Different membranes, such as microfiltration as well as ion exchanger membranes have been coated with PPy to yield electrical conductivity of the membranes. The coated membranes have been investigated by cyclic voltammetry and scanning electron microscopy and their permeability and permselectivity have been tested. The results show that PPy can be tailored as cation or anion exchanger and its porosity can be controlled to avoid any impairment of the membrane by the polymer layer. These PPy coated membranes can be applied as electrochemically switchable, functionalised membranes with controllabel and variable separation properties.

  4. Conduit Coating Abrasion Testing

    Science.gov (United States)

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  5. SPS: scrubbing or coating ?

    CERN Document Server

    Jimenez, J M

    2012-01-01

    The operation of the SPS with high intensity bunched beams is limited by the electron cloud building-up in both the arcs and long straight sections. Two consolidation options have been considered: mitigation of the electron cloud using coatings or relying, as before, on the scrubbing runs. A status report on both options will be given with a particular emphasis on measurements plans for 2012 and pending issues. The testing needs, corresponding beam parameters and MD time in 2012 will be addressed. The criteria for the decision making and the corresponding schedule will be discussed.

  6. Microplasma sprayed hydroxyapatite coatings

    CERN Document Server

    Dey, Arjun

    2015-01-01

    ""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the

  7. Study and Practice of Anti-corrosion Painting Systems for Exposed Steel Structures at the Top of the Shanghai Tower%上海中心大厦塔冠外露钢结构防腐涂装体系的研究与实践

    Institute of Scientific and Technical Information of China (English)

    宋伟宁

    2014-01-01

    The top of the Shanghai Tower is the first tower structure ever reached 600 meters high in domestic architecture history.Routine techniques in anti-corrosion of steel structure are not proper in this case due to the structure complexity,numerous related equipment,harsh environment and difficult construction proce-dures.After analysing the nature as well as construction conditions of the top of the tower and repeating steps of denying,adjusting and re-denying,a new anti-corrosion system aimed to achieve long effective corrosion prevention was proposed.Furthermore,the effectiveness of this system was verified by experiments.Combi-ning with strict quality control,this anti-corrosion system was finally applied in the corrosion prevention for ex-posed steel structures at the top of the Shanghai Tower.%上海中心大厦塔冠是国内房屋建筑史上第一次达到600 m 以上高度的塔顶建筑,由于其结构复杂、关联设备众多、环境条件严酷、施工难度大,常规的钢结构防腐经验难以适用。通过对塔冠自然条件和施工条件的深入分析,陈述了原方案的否定、调整和再否定,并在大量工程调研的基础上,提出了新的长效防腐体系。通过试验检验,结合严格的工艺质量控制,使这一新的组合配套防腐体系在大厦塔冠钢结构防腐实践中得到落实应用。

  8. 含硫气井管线腐蚀分析及防腐措施探讨%Analysis of the pipeline corrosion and discussion of the anti-corrosion measures for the sour gas well

    Institute of Scientific and Technical Information of China (English)

    苏林; 赵建国; 赵尹琛; 王婷娟; 李丹

    2011-01-01

    The corrosion for the sour gas well is always the difficult problem faced in the pro- cess of the gas-field exploration, which is main the electrochemical corrosion. The affection factors contain the water of the gas, the concentration of H2S, temperature, pH, CO2 and so on. The general content of the Yulin gas-field is lower and the corrosion is litter. However, the sour gas well of the Yu 20 Gas gathering station is nearer. For the pigging of Yu 20 Branch line, there exists corrosion. Through analysis the corrosion mechanics and the anticorrosion status for the sour gas well of Yulin gas-field, the improvement step that abating the H2S corrosion is introduced.%含硫气井的腐蚀一直是气田开发过程中需要面对的难题,含硫气井的腐蚀主要是电化学腐蚀,影响因素主要有天然气中所含的水、H2s的浓度、温度、pH值、CO2等。榆林气田整体HES含量较低,腐蚀轻微,但由于榆20集气站含硫气井集中,从历年清管情况来看,存在一定的H2S腐蚀。通过分析合H2s气井的腐蚀机理和榆林气田含硫气井防腐现状,提出进一步减轻H2S腐蚀的优化措施。

  9. Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

    OpenAIRE

    Tullio Monetta; Annalisa Acquesta; Francesco Bellucci

    2015-01-01

    Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides ...

  10. External coating of colonic anastomoses

    DEFF Research Database (Denmark)

    Pommergaard, Hans-Christian; Achiam, Michael Patrick; Rosenberg, Jacob

    2012-01-01

    Colon anastomotic leakage remains both a frequent and serious complication in gastrointestinal surgery. External coating of colonic anastomoses has been proposed as a means to lower the rate of this complication. The aim of this review was to evaluate existing studies on external coating of colonic...

  11. Intumescent coatings under fast heating

    DEFF Research Database (Denmark)

    Nørgaard, Kristian Petersen; Dam-Johansen, Kim; Català, Pere;

    2012-01-01

    Intumescent coatings are widely used to delay or minimise the destructive effects of fire. They are usually tested under conditions that simulate the relatively slow build-up of heat in a normal fire. Here, the effects of damage during a fire causing sudden heating of the coating were studied....

  12. Bright Prospects for Fluorine Coatings

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Fluorine coatings are a category of new coatings with fluorine-containing resins as the major film forming substances.They have excellent weather resistance,solvent resistance, acid/alkali resistance, no toxicity and no hazards,and they contribute to film stability.

  13. Lignin based controlled release coatings

    NARCIS (Netherlands)

    Mulder, W.J.; Gosselink, R.J.A.; Vingerhoeds, M.H.; Harmsen, P.F.H.; Eastham, D.

    2011-01-01

    Urea is a commonly used fertilizer. Due to its high water-solubility, misuse easily leads to excess nitrogen levels in the soil. The aim of this research was to develop an economically feasible and biodegradable slow-release coating for urea. For this purpose, lignin was selected as coating material

  14. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  15. Behavior of plasma-sprayed coatings

    Science.gov (United States)

    Berndt, Christopher C.

    1984-01-01

    The microstructural development of plasma sprayed oxide coatings is described with particualr reference to aluminum oxide coatings and thermal barrier coatings of yttria stabilized zirconia (YSZ). The microstructural features of these coatings, observed by optical and electron microscopy, are related to their mechanical behavior. The adhesion of the coatings is also investigated using fracture toughness and tensile tests. It is noted that acoustic emission is valuable in formulating possible fracture mechanisms for YSZ coatings.

  16. Studies on soft centered coated snacks

    OpenAIRE

    Pavithra, A. S.; Chetana, Ramakrishna; Babylatha, R.; Archana, S. N.; Bhat, K. K.

    2011-01-01

    Roasted groundnut seeds, amaranth and dates pulp formed the center filling which was coated with sugar, breadings, desiccated coconut and roasted Bengalgram flour (BGF) to get 4 coated snacks. Physicochemical characteristics, microbiological profile, sorption behaviour and sensory quality of 4 coated snacks were determined. Centre filling to coating ratio of the products were in the range of 3:2–7:1, the product having BGF coating had the thinnest coating. Center filling had soft texture and ...

  17. Dynamic residual stress in thermal sprayed coatings

    Institute of Scientific and Technical Information of China (English)

    Wang Zhiping; Yang Yuanyuan

    2005-01-01

    With the modified Almen method, the forming and development process of residual stress in a thermal sprayed coating has been obtained. The test results identify that the residual stress in a coating is depend on coating material properties, technique and coating thickness. The paper pays much attention to the hysteresis between the coating temperature and residual stress in the coating or between the applied stress and the strain of the coating, and confirms that the fact is resulted from the"Gas Fix" character of a thermal sprayed coating.

  18. Radiation curing: coatings and composites

    International Nuclear Information System (INIS)

    The initial experiments conducted in the late 1960's at Radiation Dynamics, Inc. (now IBA Industrial, Inc.) showed that by removing the pigment from a radiation curable coating formulation, the same binder system could be used as a matrix system for electron beam (EB) cured fiber reinforced composites. Recently, the binder systems used for EB curable coatings have also been successfully used (without pigments) as the matrices for EB and X-ray cured fiber composites. Insights gained from the development of coatings were translated into desirable properties for matrix materials. For example, understanding the surface wetting characteristics of a coating facilitated the development of a matrix that would wet fibers; the development of coatings that would adhere to rigid substrates as metal while being bent, as for coil coatings, and which would exhibit impact resistance when cured on a metal also imparted impact resistance to cured composite materials. Thermal analyses conducted on the coating binder cured at low energies were consistent with analyses performed on thick cross-sections as used for matrices. The configuration of the final product then dictated the modality of curing, be it low-energy EB for coatings or higher energy EB or X-ray curing for composites. In industrial radiation chemistry, one deals with monomers and oligomers (∼ 102 and ∼ 103 to 104 Daltons molecular weight, respectively). Thus, one can approach the development of coating binders or matrix systems as one would approach the synthesis of organic polymers. The desired final material is a fully cured and cross-linked polymer. In contrast, concepts involved in '' formulating '' are often derived from dealing with high molecular weight polymers (∼ 105 + Daltons) in which intense mechanical mixing is used to bring different ingredients together. When synthesizing a radiation curable coating or matrix system, greater attention is given to microphase compatibility as reflected in the

  19. Research Progress of Waterborne Electromagnetic Shielding Coatings%水性电磁屏蔽涂料研究进展

    Institute of Scientific and Technical Information of China (English)

    张庆之; 杜运波; 周佳奇; 陈瑞峰; 邵先亦

    2011-01-01

    随着电子信息技术的发展,电磁干扰和电磁辐射影响着生产和信息安全以及人们的健康,因此电磁波屏蔽已成为研究的热点。水性导电涂料是一种有效且绿色环保的电磁屏蔽涂料。综述了镍系、铜系、碳系和复合型水性电磁屏蔽涂料的组成、特点、存在的问题及发展状况。镍系水性涂料电磁屏蔽性能和抗氧化性能良好,是当前水性电磁屏蔽涂料的主流;铜系水性涂料导电性好,但抗氧化性差,如何防止铜在水中的氧化是当前铜系水性涂料制备的关键技术问题;碳系水性涂料的耐腐蚀性好,密度小,价格低,但导电性相对较差,电磁屏蔽性能不显著,纳米石墨微片的表面改性处理是增强碳系涂料电磁屏蔽性能的重要手段;复合型导电涂料成本低、电磁屏蔽性能高,是今后水性涂料的主要发展方向。%With the rapid development of the electronic industry, electromagnetic interference and electromagnetic radiation are becoming increasing problem that affects people's health, the production security and information security. So the electromagnetic interference shielding is increasingly required. Waterborne conductive coatings are electromagnetic shielding ones with the efficient and green environmental protection features. This article gives an overview of the constitution, feature, existent problems and research situation of nickel-base, cuprum-base, carbon-base and composite waterborne electromagnetic shielding coatings. It points out that the nickel-base waterborne coating which has a high property of electromagnetic shielding and anti-oxidation is the main development trend. The cuprum-base waterborne coating has an excellent conductibility, however, anti-oxidation in water for copper is a key technology to preparing the coating. Carbon-base waterborne coating with low density and price can exhibit high anti-corrosion property. Nevertheless, this coating has a deficient

  20. Optical coating preparation

    International Nuclear Information System (INIS)

    In order to optimize the properties of optical components, thin film deposition with controlled thickness and refractive index is often needed. Two different deposition techniques are proposed in this article and illustrated with examples: physical vapor deposition (PVD) and liquid sol-gel process (LSG). PVD and LSG techniques are equivalent as far as the following topics are concerned: elaboration of oxide or composite coated material, optical performance, mechanical performance, and laser performance. PVD is better for the elaboration of metallic films, the design of multi-layers or complex pile-up of layers. LSG is better for the treatment of large surfaces, for substrates with complicated shapes and for its low cost. PVD technique has been widely used so it benefited from an industrial maturity and a clean technology concerning wastes and effluents. On the contrary LSG is a new technique not yet widely used in industrial processes but that looks promising. (A.C.)

  1. Metasurface optical antireflection coating

    Science.gov (United States)

    Zhang, Boyang; Hendrickson, Joshua; Nader, Nima; Chen, Hou-Tong; Guo, Junpeng

    2014-12-01

    Light reflection at the boundary of two different media is one of the fundamental phenomena in optics, and reduction of reflection is highly desirable in many optical systems. Traditionally, optical antireflection has been accomplished using single- or multiple-layer dielectric films and graded index surface structures in various wavelength ranges. However, these approaches either impose strict requirements on the refractive index matching and film thickness, or involve complicated fabrication processes and non-planar surfaces that are challenging for device integration. Here, we demonstrate an antireflection coating strategy, both experimentally and numerically, by using metasurfaces with designer optical properties in the mid-wave infrared. Our results show that the metasurface antireflection is capable of eliminating reflection and enhancing transmission over a broad spectral band and a wide incidence angle range. The demonstrated antireflection technique has no requirement on the choice of materials and is scalable to other wavelengths.

  2. Tribological Performance of Coated Surfaces

    Institute of Scientific and Technical Information of China (English)

    Kenneth Holmberg; Anssi Laukkanen

    2004-01-01

    The fundamentals of coating tribology is presented in a generalised holistic approach to friction and wear mechanisms of coated surfaces in dry sliding contacts. It is based on a classification of the tribological contact process into macromechanical, micromechanical, tribochemical contact mechanisms and material transfer. The tribological contact process is dominated by the macromechanical mechanisms, which have been systematically analysed by using four main parameters: the coating-to-substrate hardness relationship, the film thickness, the surface roughness and the debris in the contact. In this paper special attention is given to the microlevel mechanisms, and in particular new techniques for modelling the elastic, plastic and brittle behaviour of the surface by finite element (FEM) computer simulations. The contact condition with a sphere sliding over a plate coated with a very thin hard coating is analysed. A three dimensional FEM model has been developed for calculating the first principal stress distribution in the scratch tester contact of a diamond spherical tip moving with increased load on a 2 μm thick titanium nitride (TiN) coated steel surface. The model is comprehensive in that sense that it considers elastic, plastic and fracture behaviour of the contact surfaces. By identifying from a scratch experiment the location of the first crack and using this as input data can the fracture toughness of the coating be determined.

  3. Carbon coatings for medical implants

    Directory of Open Access Journals (Sweden)

    K. Bakowicz-Mitura

    2007-01-01

    Full Text Available Purpose: In this paper we report in vitro and in vivo results of Nanocrystalline Diamond Coatings whichare used in medicine onto medical implants The very important property of carbon coatings is the protectionliving organism against the metalosis. Different medical implants with complicated shapes are covering byNanocrystalline Diamond Coatings by RF dense plasma CVD.Design/methodology/approach: 1 Material characterizations of deposited coatings have been evaluated by using:Transmission Electron Microscopy (TEM, Scanning Electron Microscopy (SEM, Atomic Force Microscopy(AFM, Auger electron spectroscopy (AES, microX-Ray Spectroscopy and bend test 2 Biological investigationbased on: (a in vivo and (b in vitro examinations as well (c clinical investigations – contact allergy.Findings: It was revealed that Nanocrystalline Diamond Coatings form the barrier diffusion between implantand human environment as a consequence prevent leaching of metallic ions into the body. Additionally, theresearch on carbon coatings proved that diamond layers are biocompatible with living organism. Contact allergyon nickel is inhibited by diamond powders.Practical implications: Practical application metal implants with NCD in orthopedy, cardiosurgery, oralsurgery, maxillo-facial surgery and dermatology.Originality/value: We have observed anti-inflammatory, antiallergic and anticancerogenic responses from thecarbon coatings layers onto medical implants like wires and screws.

  4. Protective coatings for commercial particulates

    DEFF Research Database (Denmark)

    Kindl, B.; Teng, Y.H.; Liu, Y.L.

    1994-01-01

    of alumina and zirconia on SiC particulates by sol-gel techniques. Aqueous and organic precursors have been used. The extent of the reaction, i.e., the Si and Al4C3 content in the matrix, was determined by differential thermal analysis and X-ray diffraction. The reaction rates of some coated particulates...... in liquid Al are decreased by as much as one order of magnitude during the first 15 min of immersion. Pretreatments of the SiC surface, the composition and thickness of the coating interphase and heat treatments of the coated materials have been studied, and are discussed in relation to their effect...

  5. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system...... is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  6. Laser-based coatings removal

    Energy Technology Data Exchange (ETDEWEB)

    Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  7. Mechanical properties of boron coatings

    International Nuclear Information System (INIS)

    Internal stress of coatings will cause reliability problems, such as adhesion failure and peeling. We measured the internal stress in boron coatings, which was prepared by the ion plating method, with an apparatus based on the optically levered laser technique. The boron coatings exhibited large compressive stress in the range from -0.5 GPa to -2.6 GPa. It was found that these compressive stresses were decreasing functions of the deposition rate and were increasing functions of the ion bombardment energy. ((orig.))

  8. Experimental evaluation of coating delamination in vinyl coated metal forming

    International Nuclear Information System (INIS)

    In this paper, a new evaluation and prediction method for coating delamination during sheet metal forming is presented. On the basis of the forming limit diagram (FLD), the current study evaluates the delamination of PET coating by using a cross cut specimen, dome test, and rectangular cup drawing test. Dome test specimens were subjected to biaxial, plane strain, and uniaxial deformation modes. Rectangular cup drawing test specimens were subjected to the deep drawing deformation mode, and compression deformation mode. A vinyl coated metal (VCM) sheet consists of three layers of polymer on the sheet metals: a protective film, a PET layer and a PVC layer. The areas with coating delamination were identified, and the results of the evaluation were plotted according to major and minor strain values, depicting coating delamination. The constructed delamination limit diagram (DLD) can be used to determine the forming limit of VCM during the complex press forming process. ARGUS (GOM) was employed to identify the strain value and deformation mode of the delaminated surface after the press forming. After identifying the areas of delamination, the DLD of the PET coating can be constructed in a format similar to that of the FLD. The forming limit of the VCM sheet can be evaluated using the superimposition of the delamination limit strain of the coating onto the FLD of VCM sheet. The experimental results showed that the proposed test method will support the sheet metal forming process design for VCM sheets. The assessment method presented in this study can be used to determine the delamination limit strain under plastic deformation of other polymer coated metals. The experimental results suggested that the proposed testing method is effective in evaluating delamination for specific applications

  9. Analysis and Experiment Research on Dehumidification and Anti-corrosion System of Main Cable of Suspension Bridge Based on Waste Heat Recovery%基于余热回收的悬索桥主缆除湿防腐系统节能分析与实验研究

    Institute of Scientific and Technical Information of China (English)

    彭关中; 缪小平; 范良凯; 贾代勇; 刘文杰; 马喜斌

    2011-01-01

    Main cable is one of the most important bearing components of suspension bridge, and also the irreplaceable component, known as the “lifeline” of the suspension bridge. The main cable is exposed to the atmosphere for a long time, and withstands the erosion of various adverse environments, which results in the rust and corrosion of steel wire of main cable. The dehumidification and anti-corrosion system will send dry air into the main cable,reduce the air relative humidity,so as to avoid rust and corrosion of steel wire, and improve the service life. In this paper, the principle and composition of the dehumidification and anticorrosion system of main cable were described, and a dehumidification and anti-corrosion system of main cable of suspension bridge based on the waste heat recovery was proposed. The test rig for testing the performance of heat exchanger was built up, and the experiment results indicated that when the regenerated air flowrate of the rotary dehumidifier was 1/3 of the rotary dehumidification air flowrate,with the increase of the rotary dehumidification air flowrate, the heat exchange efficiency of the heat exchanger would be improved,the temperature of the regenerated air would rise through the heat exchanger, which would reduce the heating capacity of regeneration electric heater, and save the energy consumption of the dehumidification and anti-corrosion system of main cable.Therefore, the waste beat recovery technology was favorable for the energy conservation of the dehumidification and anti-corrosion system of main cable.%主缆是悬索桥最重要的受力构件之一,且是不可更换构件,被称为悬索桥的"生命线".主缆长期暴露在大气环境中,经受着各种不利环境的侵蚀,导致主缆钢丝易产生锈蚀.主缆除湿防腐系统将干燥空气送入主缆,降低主缆内的空气湿度,从而避免主缆钢丝锈蚀.提高了主缆钢丝的使用寿命.本文阐述了主缆除湿防腐系统的原理及组

  10. A novel trilayer antireflection coating using dip-coating technique

    Institute of Scientific and Technical Information of China (English)

    Jian Xu; Yi Yin; Haiming Ma; Hui Ye; Xu Liu

    2011-01-01

    We report a new structure for broadband antireflection coating by dip-coating technique,which has minimal cost and is compatible with large-scale manufacturing.The coatings are prepared by depositing SiO2 sol-gel film on a glass substrate,subsequently depositing SiO2 single-layer particle coating through electrostatic attraction,and depositing a final very thin Si02 sol-gel film to improve the mechanical strength of the whole coating structure.The refractive index of the structure changes gradually from the top to the substrate.The transmittance of a glass substrate has been experimentally found to be improved in the spectral range of 400-1400 nn and in the incidence angle range from 0° to at least 45°.The mechanical strength is immensely improved because of the additional thin Si02 sol-gel layer.The surface texture can be applied to the substrates of different materials and shapes as an add-on coating.

  11. Thin CVD Coating Protects Titanium Aluminide Alloys

    Science.gov (United States)

    Clark, Ronald; Wallace, Terryl; Cunnington, George; Robinson, John

    1994-01-01

    Feasibility of using very thin CVD coatings to provide both protection against oxidation and surfaces of low catalytic activity for thin metallic heat-shield materials demonstrated. Use of aluminum in compositions increases emittances of coatings and reduces transport of oxygen through coatings to substrates. Coatings light in weight and applied to foil-gauge materials with minimum weight penalties.

  12. Hex Chrome Free Coatings for Electronics Overview

    Science.gov (United States)

    Kessel, Kurt

    2013-01-01

    The overall objective of the Hex Chrome Free Coatings for Electronics project is to evaluate and test pretreatment coating systems not containing hexavalent chrome in avionics and electronics housing applications. This objective will be accomplished by testing strong performing coating systems from prior NASA and DoD testing or new coating systems as determined by the stakeholders.

  13. Water permeability of pigmented waterborne coatings

    NARCIS (Netherlands)

    Donkers, P.A.J.; Huinink, H.P.; Erich, S.J.F.; Reuvers, N.J.W.; Adan, O.C.G.

    2013-01-01

    Coatings are used in a variety of applications. Last decades more and more coating systems are transforming from solvent to waterborne coating systems. In this study the influence of pigments on the water permeability of a waterborne coating system is studied, with special interest in the possible i

  14. Environmental aspects of coating removal techniques

    International Nuclear Information System (INIS)

    Application of coatings to materials is constantly evolving: the number of techniques for coating application continue to grow and combinations of coating compositions on substrates continue to be expanded. This has lead to the use of ''exotic'' materials for coatings, some of which are considered to be ''toxic''. The growing interest in preserving the environment has begun to impact the coating industry. Residuals from coating removal processes can contaminate the soil, water, and air. Precautions are required to avoid environmental degradation. Coating removal techniques discussed include: microwave, laser ablation, CO, blasting, and plastic blast media. 62 refs., 7 figs., 4 tabs

  15. DLC coatings for hydraulic applications

    Institute of Scientific and Technical Information of China (English)

    Luca NOBILI; Luca MAGAGNIN

    2009-01-01

    Replacement of lubricating oils with water or low-viscosity fluids is highly desirable in many industrial fields, on account of the environmental and economical advantages. Low lubricity of water might be insufficient for proper operation of hydraulic components, and diamond-like carbon(DLC) coatings are very attractive as solid lubricant films. A remote-plasma PACVD process was utilized to deposit hydrogenated DLC coatings (a-C:H) on different substrates. Microindentation measurements show that the coating hardness is around 35 GPa. Tribological behavior was evaluated by block-on-ring tests performed in water and water with alumina. The wear rate was calculated after measuring the wear volume by a laser profilemeter. Morphological and compositional analysis of the wear tracks reveal that coating failure may occur by abrasive wear or delamination, depending on the substrate properties. Hard and smooth substrates give the best results and dispersed alumina particles increase the wear rate.

  16. Cementless Hydroxyapatite Coated Hip Prostheses

    Directory of Open Access Journals (Sweden)

    Antonio Herrera

    2015-01-01

    Full Text Available More than twenty years ago, hydroxyapatite (HA, calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality.

  17. Lutetium Oxide Coatings by PVD

    OpenAIRE

    Topping, Stephen G; Park, CH; Rangan, SK; Sarin, VK

    2007-01-01

    Due to its high density and cubic structure, Lutetium oxide (Lu2O3) has been extensively researched for scintillating applications. Present manufacturing methods, such as hot pressing and sintering, do not provide adequate resolution due to light scattering of polycrystalline materials. Vapor deposition has been investigated as an alternative manufacturing method. Lutetium oxide transparent optical coatings by magnetron sputtering offer a means of tailoring the coating for optimum scintillati...

  18. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan; Farmer, Joseph C.; Lee, Chuck K.; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  19. Coating of silicon pore optics

    DEFF Research Database (Denmark)

    Cooper-Jensen, Carsten P.; Ackermann, M.; Christensen, Finn Erland;

    2009-01-01

    For the International X-ray observatory (IXO), a mirror module with an effective area of 3 m2 at 1.25 keV and at least 0.65 m2 at 6 keV has to be realized. To achieve this goal, coated silicon pore optics has been developed over the last years. One of the challenges is to coat the Si plates...

  20. Silicone nanocomposite coatings for fabrics

    Science.gov (United States)

    Eberts, Kenneth (Inventor); Lee, Stein S. (Inventor); Singhal, Amit (Inventor); Ou, Runqing (Inventor)

    2011-01-01

    A silicone based coating for fabrics utilizing dual nanocomposite fillers providing enhanced mechanical and thermal properties to the silicone base. The first filler includes nanoclusters of polydimethylsiloxane (PDMS) and a metal oxide and a second filler of exfoliated clay nanoparticles. The coating is particularly suitable for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts, boat sails, and inflatable shelters.

  1. 油田集输用塑料合金复合管管体爆裂分析%Failure Analysis of Anticorrosion Plastic Alloy Composite Pipe for Oil Gathering and Transportation

    Institute of Scientific and Technical Information of China (English)

    李循迹; 李厚补; 常泽亮; 戚东涛; 毛学强; 魏斌

    2014-01-01

    An anticorrosion plastic alloy composite pipe for oil gathering and transportation failed during service. Investigations were performed to identify the possible failure causes of the pipe. Composition and thermal analysis of inner plastic alloy and outer GRP resin were systematically studied by using FTIR, TG-DSC, VST, etc. Results reveal that additives in failed plastic alloy may have not been stirred enough before extrusion or the content of additives may exceed their normal range. The glass transition temperature of GRP resin was much lower than that stated in standard. Hence, the lower state of cure for resin as well as the higher resin content of GRP layer makes the outer GRP structural layer have a relatively lower mechanical property, giving rise to the final failure of the composite pipe after serving for a long time under the co-effect of the aging and corrosion.%集油管线用塑料合金复合管在使用过程中发生了管体爆裂失效事故。为了探讨复合管的失效原因,采用红外光谱分析、差热-热重分析、VST等分析手段,研究了复合管用内衬塑料层和外结构层玻璃钢树脂基体的结构成分、热性能等。结果表明:复合管内衬材料添加剂含量较多或分散不均,而复合管玻璃钢基体树脂的玻璃化转变温度远低于标准要求。较低的固化度和偏高的树脂含量导致玻璃钢结构层力学性能下降,在长期服役过程中的老化及介质腐蚀共同作用下,复合管最终爆裂失效。

  2. 20钢玻璃内衬防腐管与304不锈钢管对接工艺分析%Study on Butt Welding Process of 20 Steel Glass Lining Anticorrosion Tube and 304 Stainless Steel Pipe

    Institute of Scientific and Technical Information of China (English)

    赵泽敬; 赵志彬; 毛习飞; 王志文

    2015-01-01

    对于20钢玻璃内衬防腐管与304不锈钢钢管对接选用和耐蚀堆焊层相同的材料AT-ERNi625焊丝进行打底,填充盖面分别选择了AT-ERNi625焊丝和304焊丝,采用拉伸、弯曲试验、显微硬度试验测试焊接接头力学性能;通过扫描电镜、光学显微镜对焊缝断口及显微组织进行分析。结果表明,焊缝抗拉强度大于20钢抗拉强度,其显微硬度从母材到焊缝,从盖面层到打底层都呈现下降趋势,其力学性能满足使用要求;在母材20钢一侧出现了脱碳层,焊缝一侧出现增碳层,焊缝中的组织主要是少量的针状铁素体和奥氏体。%For 20 steel glass lining anticorrosion tube and 304 stainless steel pipe butt welding, it selected AT-ERNi625 welding wire to conduct backing, which is the same material as corrosion resistant surfacing layer. Filling and covering respectively chose ERNi625 welding wire and 304 welding wire. The mechanical properties of welded joints were tested by tensile test and microhardness test, and the weld fracture and microstructure were analyzed by scanning electron microscope, optical microscope. The results indicated that the tensile strength of weld is higher than that of 20 steel, and the microhardness present a downward trend from base metal to weld, from covering welding layer to backing layer. The mechanical properties can meet application requirements. The decarburization layer appeared at the side of the parent metal 20 steel, and recarburization layer appeared at the side of weld. The organization in weld mainly consist of a small amount of acicular ferrite and austenite.

  3. Material Science Smart Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rubinstein, A. I. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Sabirianov, R. F. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Namavar, Fereydoon [Univ. of Nebraska Medical Center, Omaha, NE (United States)

    2014-07-01

    The contribution of electrostatic interactions to the free energy of binding between model protein and a ceramic implant surface in the aqueous solvent, considered in the framework of the nonlocal electrostatic model, is calculated as a function of the implant low-frequency dielectric constant. We show that the existence of a dynamically ordered (low-dielectric) interfacial solvent layer at the protein-solvent and ceramic-solvent interface markedly increases charging energy of the protein and ceramic implant, and consequently makes the electrostatic contribution to the protein-ceramic binding energy more favorable (attractive). Our analysis shows that the corresponding electrostatic energy between protein and oxide ceramics depends nonmonotonically on the dielectric constant of ceramic, εC. Obtained results indicate that protein can attract electrostatically to the surface if ceramic material has a moderate εC below or about 35 (in particularly ZrO2 or Ta2O5). This is in contrast to classical (local) consideration of the solvent, which demonstrates an unfavorable electrostatic interaction of protein with typical metal oxide ceramic materials (εC>10). Thus, a solid implant coated by combining oxide ceramic with a reduced dielectric constant can be beneficial to strengthen the electrostatic binding of the protein-implant complex.

  4. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...... of structures which would otherwise be difficult to mold. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer....

  5. Composite hydrophilic coating for conditioner aluminum fins

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    To solve the so-called "white rust" and 'water bridge" problems of the aluminum fins for heat exchanger of automobile air conditioner, aimed at nationalizing the art of hydrophilic coating technology, the choice of coating forming and curing materials was investigated. By measuring the water contact angle, SEM surface scanning and ingredients analysis of the coating, optimal parameters and composition are acquired. The coating forming mechanisms of the composition was also expatiated. The coating obtained has good hydrophilic and other properties.

  6. Coating, Titanium Dioxide and Solar Cell

    OpenAIRE

    Yang, Aohan

    2011-01-01

    The objective of this bachelor’s thesis is to get basic ideas about coating and a deep understanding of properties of titanium dioxide pigments as well as their application and performance in solar electricity energy technology. This thesis consists of three main parts, eight chapters. The first part is about basic knowledge of coating and tests of coated paper. Coating pigments are generally introduced in the part. In the second part, coating additives are introduced in details from ...

  7. Structure and characterization of Sn, Al co-doped zinc oxide thin films prepared by sol–gel dip-coating process

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Min-I [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Huang, Mao-Chia [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Legrand, David [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Lerondel, Gilles [Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Lin, Jing-Chie, E-mail: jclin4046@gmail.com [Institute of Materials Science and Engineering, National Central University, Taiwan (China)

    2014-11-03

    Transparent conductive zinc oxide co-doped with tin and aluminum (TAZO) thin films were prepared via sol–gel dip-coating process. Non-toxic ethanol was used in this study instead of 2-methoxyethanol used in conventional work. Dip-coating was repeated several times to obtain relatively thick films consisting of six layers. The films were then annealed at 500 °C for 1 h in air or in vacuum and not subsequently as employed in other studies. The X-ray diffraction patterns indicated that all the samples revealed a single phase of hexagonal ZnO polycrystalline structure with a main peak of (002). The optical band gap and resistivity of the TAZO films were in the ranges of 3.28 to 3.32 eV and 0.52 to 575.25 Ω cm, respectively. The 1.0 at.% Sn, 1.0 at.% Al co-doped ZnO thin film annealed in vacuum was found to have a better photoelectrochemical performance with photocurrent density of about 0.28 mA/cm{sup 2} at a bias of 0.5 V vs. SCE under a 300 W Xe lamp illumination with the intensity of 100 mW/cm{sup 2}. Compared to the same dopant concentration but annealed in air (∼ 0.05 mA/cm{sup 2} bias 0.5 V vs. SCE), the photocurrent density of the film annealed in vacuum was 5 times higher than the film annealed in air. Through electrochemical measurements, we found that the dopant concentration of Sn plays an important role in TAZO that affected photocurrent density, stability of water splitting and anti-corrosion. - Highlights: • Al, Sn co-doped ZnO (TAZO) films was synthesized by sol–gel process. • The parameters of TAZO films were dopant concentration and annealed ambient. • The photoelectrochemical characteristics of TAZO films were investigated.

  8. Coatings and Tints of Spectacle Lenses

    Directory of Open Access Journals (Sweden)

    H. Zeki Büyükyıldız

    2012-10-01

    Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

  9. Coating of catalyst supports - links between slurry characteristics, coating process and final coating quality

    OpenAIRE

    Adegbite, SA

    2010-01-01

    Tightening legislation for vehicles across the world has caused the use of monolith catalysts in automotive emission control to become ubiquitous. Control of the adherence and homogeneity of the platinum group metal (PGM) coating onto the monolith block, to maximise catalytic performance for a minimum PGM loading, is therefore paramount. In this study, an automatic film application is used for coating γ–alumina slurries onto Fecralloy®, an integral component of metallic monolith catalysts, to...

  10. Modifications of thermal barrier coatings (TBCs)

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K.G.; Haindl, H.; Fu, D. [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Werkstoffe im Maschinenbau

    1997-10-01

    To develop highly efficient gas turbines, thermal barrier coating systems with a high reliability and a long lifetime under severe operating conditions are required. The failure of TBC-systems is caused by thermal cycling conditions, oxidation attack, and insufficient adhesion at the interface of the ceramic coating and the bond coat. Coating failure occurs mostly near the interface top coat-bond coat. Two modifications of a conventional duplex TBC-system consisting of a Ni-base alloy substrate/MCrAlY-bond coat/ZrO{sub 2} 7 wt.% Y{sub 2}O{sub 3}-top coat, which is used as the reference system, are presented as follows. (i) By contouring the MCrAlY-bond coat with a laser, the stress distribution at the ZrO{sub 2}-bond coat interface can be modified by forming folds within the laminate structure of the ceramic top coat and increasing the bonding area. TBC-systems containing a contoured bond coat show better thermal cycling behaviour. FEM-simulation of thermally induced stress shows an alternating stress distribution which is caused by the contoured bond coat interface. (ii) High-velocity oxygen fuel (HVOF)-sprayed MCrAlY layers are a new possibility to create homogeneous bond coats. Thermal barrier coatings with LPPS- (low pressure plasma sprayed) or HVOF-CoNiCrAlY bond coats are compared by investigating their porosity, roughness, and oxidation behaviour. The porosity is proportional to the roughness of the HVOF bond coats. The oxide content was examined by TEM and EDX analysis. HVOF-CoNiCrAlY bond coats show oxidation behaviour similar to coatings produced by LPPS. (orig.) 10 refs.

  11. Coating Carbon Fibers With Platinum

    Science.gov (United States)

    Effinger, Michael R.; Duncan, Peter; Coupland, Duncan; Rigali, Mark J.

    2007-01-01

    A process for coating carbon fibers with platinum has been developed. The process may also be adaptable to coating carbon fibers with other noble and refractory metals, including rhenium and iridium. The coated carbon fibers would be used as ingredients of matrix/fiber composite materials that would resist oxidation at high temperatures. The metal coats would contribute to oxidation resistance by keeping atmospheric oxygen away from fibers when cracks form in the matrices. Other processes that have been used to coat carbon fibers with metals have significant disadvantages: Metal-vapor deposition processes yield coats that are nonuniform along both the lengths and the circumferences of the fibers. The electrical resistivities of carbon fibers are too high to be compatible with electrolytic processes. Metal/organic vapor deposition entails the use of expensive starting materials, it may be necessary to use a furnace, and the starting materials and/or materials generated in the process may be hazardous. The present process does not have these disadvantages. It yields uniform, nonporous coats and is relatively inexpensive. The process can be summarized as one of pretreatment followed by electroless deposition. The process consists of the following steps: The surfaces of the fiber are activated by deposition of palladium crystallites from a solution. The surface-activated fibers are immersed in a solution that contains platinum. A reducing agent is used to supply electrons to effect a chemical reduction in situ. The chemical reduction displaces the platinum from the solution. The displaced platinum becomes deposited on the fibers. Each platinum atom that has been deposited acts as a catalytic site for the deposition of another platinum atom. Hence, the deposition process can also be characterized as autocatalytic. The thickness of the deposited metal can be tailored via the duration of immersion and the chemical activity of the solution.

  12. Weathering of Thermal Control Coatings

    Science.gov (United States)

    Jaworske, Donald A.; Tuan, George C.; Westheimer, David T.; Peters, Wanda C.; Kauder, Lonny R.; Triolo, Jack J.

    2007-01-01

    Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an applique. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliques upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel. This is a challenge, as new composite radiator panels are being considered as replacements for the aluminum panels used previously. Various thermal control paints, coatings, and appliques were applied to aluminum and isocyanate ester composite coupons and were exposed for 30 days at the Atmospheric Exposure Site of the Kennedy Space Center s Beach Corrosion Facility for the purpose of identifying their durability to weathering. Selected coupons were subsequently exposed to simulated solar wind and vacuum ultraviolet radiation to identify the effect of a simulated space environment on the as-weathered surfaces. Optical properties and adhesion testing were used to document the durability of the paints and coatings. The purpose of this paper is to present the results of the weathering testing and to summarize the durability of several thermal control paints, coatings, and appliques to weathering and postweathering environments.

  13. Kinetic regulation of coated vesicle secretion

    CERN Document Server

    Foret, Lionel

    2008-01-01

    The secretion of vesicles for intracellular transport often rely on the aggregation of specialized membrane-bound proteins into a coat able to curve cell membranes. The nucleation and growth of a protein coat is a kinetic process that competes with the energy-consuming turnover of coat components between the membrane and the cytosol. We propose a generic kinetic description of coat assembly and the formation of coated vesicles, and discuss its implication to the dynamics of COP vesicles that traffic within the Golgi and with the Endoplasmic Reticulum. We show that stationary coats of fixed area emerge from the competition between coat growth and the recycling of coat components, in a fashion resembling the treadmilling of cytoskeletal filaments. We further show that the turnover of coat components allows for a highly sensitive switching mechanism between a quiescent and a vesicle producing membrane, upon a slowing down of the exchange kinetics. We claim that the existence of this switching behaviour, also tri...

  14. Design of Polymer Coatings in Automotive Engines

    Institute of Scientific and Technical Information of China (English)

    LIAO Han-lin; ZHANG Ga; BORDES Jean-Michel; CHRISTIAN Coddet

    2004-01-01

    Driven by economical and ecological reasons, thermoplastics based coatings were more and more used in automotive engines. Two design concepts, flame spraying and serigraphy PEEK coatings on light metal substrate, were introduced in this paper. The friction and wear behavior of PEEK based coatings were investigated systematically. Coatings with different crystallinities can be obtained when cooling speed is controlled. Among three sprayed coatings considered with different crystallinities, the one with highest crystallinity exhibits best friction and wear behavior under dry sliding condition. Under lubricated sliding condition, however, the amorphous coating gives lower friction coefficient. The micron particles such as SiC,MoS2 and graphite in composite coatings can improve significantly the coating wear resistance and have a impact on coating friction behavior.

  15. Sputtering process and apparatus for coating powders

    Science.gov (United States)

    Makowiecki, Daniel M.; Kerns, John A.; Alford, Craig S.; McKernan, Mark A.

    2002-01-01

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  16. The Apply of Siemens S7-300 on Easy Open End Electro Coating Equipment%西门子S7-300在易开盖后处理补涂装备上的应用

    Institute of Scientific and Technical Information of China (English)

    金美华

    2011-01-01

    This thesis introduces a new post-treatment technical method in the production of easy open ends, that is, to repair the slight scratches on the surface of easy open ends which were caused in some pro duction stations by using the electro-coating equipment and to improve the quality & anti-corrosion of easy open ends. It mainly describes PLC control technology used on the electro-coating equipment by taking use of the shift register function of Siemens S7-300. Because of this function, it realized the on-line control of separa tion on the equipment. The on-line control of separation technology is real simple, accurate and stable. At present, our corporation has already mastered the technology on electro-coating station.%介绍了易开盖生产工艺中一种新的后处理工艺,即通过电泳补涂的方法来弥补易开盖在生产流程中形成的轻微擦伤,从而提高盖子耐蚀力,重点叙述了该装备中关键的PLC控制技术,通过采用西门子S7 - 300移位寄存的功能,实现了设备在线分选的控制,该项技术实施简单,在线控制准确、可靠、稳定,目前已掌握了电泳补涂的控制技术.

  17. Structure and Property of Micro-arc Oxidation Coating Modified by Laser Melting and Solidifying on Aluminum Alloy%激光重熔改性铝合金微弧氧化膜层的组织与性能

    Institute of Scientific and Technical Information of China (English)

    喻杰; 韦东波; 王岩; 吕鹏翔; 狄士春

    2013-01-01

    为了改善微弧氧化(MAO)膜层多孔疏松的组织和性能,对其进行了激光重熔处理,并制备了两种实验膜层:(1)选择双向电流脉冲和Na2SiO3-KOH体系的工作液,在6082铝合金基体上制备平均厚度为18 μm的MAO膜层;(2)采用Nd∶YAG激光器对上述MAO膜层进行激光重熔(LSM)处理,获得MAO+LSM膜层.利用扫描电子显微镜(SEM)、X射线衍射仪、超显微硬度计和电化学分析仪分别检测上述两种膜层的微观形貌、相组成、表面硬度和耐蚀性能.结果表明:激光重熔后的膜层由内往外分为致密层、中间层和重熔层,组织致密、气孔率低的重熔层取代了MAO疏松层,MAO+LSM膜层中α-Al2O3相的比例得到提高,硬度和耐蚀性能也进一步得到改善,且保持了MAO膜层与基体的结合方式.%In order to improve performance and microstructure of micro-arc oxidation (MAO) coating,especially loose and porous characteristic,a laser melting and solidifying process (LSM) was introduced.Two kinds of samples were prepared:(1) MAO coatings,18 μm average thickness,were produced on 6082 aluminum alloy by bipolar current pulse in Na2SiO3-KOH solution.(2) a melting process using a Nd∶YAG laser was employed to modify above-mentioned MAO coatings to obtain MAO+LSM coating.Microstructure of two kinds of coatings (MAO coating and MAO+LSM coating) were examined by scanning electron microscopy.X-ray diffraction was used to determine the phase composition of the coatings.Coating hardness was tested by ultra-micro hardness tester,and corrosion performance was investigated by polarization test instrument.The results show that the MAO+LSM coating is composed of dense layer,intermediate layer and melting layer from inside to surface.The loose layer of MAO film is replaced by a dense and low porosity melting layer after LSM treatment.The occupancy of α-Al2O3 phase in MAO+LSM is improved compared with MAO coating.Hardness and anticorrosion performance of MAO

  18. Chromate conversion coatings and their current application

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-04-01

    Full Text Available This paper describes formation, composition and possible production technologies of application chromate coatings. Summation of common examples of applications of these coatings in corrosion protection of metals and alloys is provided. Individual chromate coatings are divided by their dominant anions either with CrVI or CrIII. Restrictions of chromate coatings with dominantly CrVI and related toxicity of hexavalent chromium is discussed in detail. In conclusion, examples of both chromium and other, alternative coatings are summed up. Application of these coatings as a protection for concrete hot-dip galvanized reinforcement is also reviewed.

  19. Radiation curable compositions useful as transfer coatings

    International Nuclear Information System (INIS)

    The invention is on a method for applying a coating to a thin porous substrate and reducing absorption of the coating into the substrate by applying a radiation-curable composition to a carrying web; the radiation-curable coating composition having a crosslink density of 0.02 to about 1.0 determined by calculation of the gram moles of branch points per 100 grams of uncured coating, and a glass transition temperature of the radiation cured coating within the approximate range of -80 degrees to +100 degrees C. The carrying web being of a nature such that the coating composition, when cured, will not adhere to its surface

  20. Dielectric Coatings for IACT Mirrors

    CERN Document Server

    Förster, A; Chadwick, P; Held, M

    2013-01-01

    Imaging Atmospheric Cherenkov Telescopes for very-high energy gamma-ray astronomy need mirror with high reflectance roughly in the wavelength between 300 and 550 nm. The current standard reflective layer of such mirrors is aluminum. Being permanently exposed to the environment they show a constant degradation over the years. New and improved dielectric coatings have been developed to enhance their resistance to environmental impact and to extend their possible lifetime. In addition, these customized coatings have an increased reflectance of over 95% and are designed to significantly lower the night-sky background contribution. The development of such coatings for mirrors with areas up to 2 m2 and low application temperatures to suite the composite materials used for the new mirror susbtrates of the Cherenkov Telescope Array (CTA) and the results of extensive durability tests are presented.

  1. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    Energy Technology Data Exchange (ETDEWEB)

    Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

    2015-03-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.

  2. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    International Nuclear Information System (INIS)

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic

  3. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  4. Studies on soft centered coated snacks.

    Science.gov (United States)

    Pavithra, A S; Chetana, Ramakrishna; Babylatha, R; Archana, S N; Bhat, K K

    2013-04-01

    Roasted groundnut seeds, amaranth and dates pulp formed the center filling which was coated with sugar, breadings, desiccated coconut and roasted Bengalgram flour (BGF) to get 4 coated snacks. Physicochemical characteristics, microbiological profile, sorption behaviour and sensory quality of 4 coated snacks were determined. Centre filling to coating ratio of the products were in the range of 3:2-7:1, the product having BGF coating had the thinnest coating. Center filling had soft texture and the moisture content was 10.2-16.2% coating had lower moisture content (4.4-8.6%) except for Bengal gram coating, which had 11.1% moisture. Sugar coated snack has lowest fat (11.6%) and protein (7.2%) contents. Desiccated coconut coated snack has highest fat (25.4%) and Bengal gram flour coated snack had highest protein content (15.4%). Sorption studies showed that the coated snack had critical moisture content of 11.2-13.5%. The products were moisture sensitive and hence require packaging in films having higher moisture barrier property. In freshly prepared snacks coliforms, yeast and mold were absent. Mesophillic aerobes count did not show significant change during 90 days of storage at 27 °C and 37 °C. Sensory analysis showed that products had a unique texture due to combined effect of fairly hard coating and soft center. Flavour and overall quality of all the products were rated as very good. PMID:24425933

  5. Matching Performance among Visible and near Infrared Coating, Low Infrared Emitting Coating and Microwave Absorbing Coating

    Institute of Scientific and Technical Information of China (English)

    XIE Guohua; ZHANG Zuoguang; WU Ruibin

    2005-01-01

    The matching performance among the visible and near infrared conting, the low infrared emitting coating and the microwave absorbing coating was investigated. Experimental results shaw that the resulting material is characteristic of wideband effect ranging from the visible, near infrared and 3-5μm, 8- 14 μm infrared portion of the spectrum, as well as the radar region from 8 to 18 GHz when these three materials form a layerstructure material system. The microwave absorbing ability of material is hardly changed. The resonance peak moves towards lower frequency as the thickness of the visible, near infrared coating and the low infrared emitting coating increases. This problem can be resolved by controlling the thickness of the material. On the other hand,the infrared emissivity ε of the material system increases as the thickness of the visible, near infrared coating increases. This can be resolved by increasing infrared transparency of the visible and near infrared topcoating or controlling its thickness. The experimental resulting material system has spectral reflection characteristics in visible and near infrared regions that are similar to those of the natural bnckground.

  6. Photodegradation mechanisms of TPB coatings

    Science.gov (United States)

    VanGemert, J. K.

    2013-10-01

    In these proceedings I discuss results of a degradation mechanism study of tetraphenyl butadiene (TPB) coatings of the type used in neutrino and dark matter liquid argon experiments. Using gas chromatography coupled to mass spectrometry (GCMS) we identified the UV blocking impurity benzophenone. We monitored the drop in performance and increase of benzophenone concentration in TPB plates with exposure to ultraviolet (UV) light, and demonstrate the correlation between these two variables. We show promisng results obtained by adding a free radical inhibiting stabilizing compound, which improves the initial performance of light-guide coatings by up to 20% and significantly improves their UV stability. These proceedings summarize work previously published in JINST [1].

  7. Coated carbon nanotube array electrodes

    Science.gov (United States)

    Ren, Zhifeng; Wen, Jian; Chen, Jinghua; Huang, Zhongping; Wang, Dezhi

    2008-10-28

    The present invention provides conductive carbon nanotube (CNT) electrode materials comprising aligned CNT substrates coated with an electrically conducting polymer, and the fabrication of electrodes for use in high performance electrical energy storage devices. In particular, the present invention provides conductive CNTs electrode material whose electrical properties render them especially suitable for use in high efficiency rechargeable batteries. The present invention also provides methods for obtaining surface modified conductive CNT electrode materials comprising an array of individual linear, aligned CNTs having a uniform surface coating of an electrically conductive polymer such as polypyrrole, and their use in electrical energy storage devices.

  8. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  9. Thin Films for Coating Nanomaterials

    Institute of Scientific and Technical Information of China (English)

    S.M.Mukhopadhyay; P.Joshi; R.V.Pulikollu

    2005-01-01

    For nano-structured solids (those with one or more dimensions in the 1-100 nm range), attempts of surface modification can pose significant and new challenges. In traditional materials, the surface coating could be several hundreds nanometers in thickness, or even microns and millimeters. In a nano-structured material, such as particle or nanofibers, the coating thickness has to be substantially smaller than the bulk dimensions (100 nm or less), yet be durable and effective. In this paper, some aspects of effective nanometer scale coatings have been discussed. These films have been deposited by a non-line of sight (plasma)techniques; and therefore, they are capable of modifying nanofibers, near net shape cellular foams, and other high porosity materials. Two types of coatings will be focused upon: (a) those that make the surface inert and (b) those designed to enhance surface reactivity and bonding. The former has been achieved by forming 1-2 nm layer of -CF2- (and/or CF3) groups on the surface, and the latter by creating a nanolayer of SiO2-type compound. Nucleation and growth studies of the plasma-generated film indicate that they start forming as 2-3 nm high islands that grow laterally, and eventually completely cover the surface with 2-3nm film. Contact angle measurements indicate that these nano-coatings are fully functional even before they have achieved complete coverage of 2-3 nm. They should therefore be applicable to nano-structural solids.This is corroborated by application of these films on vapor grown nanofibers of carbon, and on graphitic foams. Coated and uncoated materials are infiltrated with epoxy matrix to form composites and their microstructure, as well as mechanical behaviors are compared. The results show that the nano-oxide coating can significantly enhance bond formation between carbon and organic phases, thereby enhancing wettability,dispersion, and composite behavior. The fluorocarbon coating, as expected, reduces bond formation, and

  10. Synthesis and Evaluation of the Anti-corrosion Activity of Thiosemicarbazide and Thiosemicarbazone 4-N-(p-methoxyphenyl Substituted [Síntese e Avaliação da Atividade Anticorrosiva de Tiossemicarbazida e Tiossemicarbazona 4-N-(p-metóxifenil Substituídas

    Directory of Open Access Journals (Sweden)

    Danilo Sousa-Pereira

    2013-08-01

    Full Text Available The anti-corrosion activity of 1-phenyl-4-(p-methoxyphenyl-thiosemicarbazide (1and cinnamaldehyde-4-(p-methoxyphenyl-thiosemicarbazone (2 compounds against the corrosion of AISI 1020 carbon steel in 1 molL-1 HCl solution was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS at different inhibitor concentrations. The relationship between molecular structure and inhibitory efficiency was evaluated by molecular modeling. The polarization curves indicate that both compounds act as mixed inhibitors. Nyquist diagrams show that the charge transfer resistance increases when the inhibitor concentration rises; consequently, increasing the inhibitoryefficiency. The theoretical results were supported by the experimental data. All techniques used showed that thiosemicarbazone (2 is a more potent inhibitor than thiosemicarbazide (1.

  11. Nano-fabrication of cellular force sensors and surface coatings via dendritic solidification

    Science.gov (United States)

    Paneru, Govind

    Directed electrochemical nanowire assembly (DENA) is a method for fabricating nano-structured materials via electrochemical dendritic solidification. This thesis presents two new applications of nano-structured materials that are fabricated via the DENA methodology: cellular force sensors to probe adhesive sites on living cells and single-crystalline metallic dendrites as surface coating materials. Fast migrating cells like D. discoideum, leukocytes, and breast cancer cells migrate by attachment and detachment of discrete adhesive contacts, known as actin foci, to the substrate where the cell transmits traction forces. Despite their importance in migration, the physics by which actin foci bind and release substrates is poorly understood. This gap is largely due to the compositional complexity of actin foci in living cells and to a lack of technique for directly probing these sub-cellular structures. Recent theoretical work predicts these adhesive structures to depend on the density of adhesion receptors in the contact sites, the receptor-substrate potential, and cell-medium surface tension. This thesis describes the fabrication of sub-microscopic force sensors composed of poly(3,4-ethylene dioxythiophene) fibers that can interface directly with sub-cellular targets such as actin foci. The spring constants of these fibers are in the range of 0.07-430 nN mum -1. These fibers were used to characterize the strength and lifetime of adhesion between the single adhesive contacts of D. discoideum cells and the fibers, finding an average force of 3.1 +/- 2.7 nN and lifetime of 23.4 +/- 18.5 s. This capability is significant because direct measurement of these properties will be necessary to measure the cell-medium surface tension and to characterize the receptor-substrate potential in the next (future) stage of this project. The fabrication of smart materials that are capable of the high dynamic range structural reconfiguration would lead to their use to confer hydrophobic

  12. Durable Dust Repellent Coating for Metals Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Durable Dust Repellent Coating (DDRC) consists of nano-phase silica, titania, or other oxide coatings to repel dust in a vacuum environment over a wide range of...

  13. STUDY ON VISCOELASTIC BEHAVIOR OF PAPER COATING

    Institute of Scientific and Technical Information of China (English)

    Heng Zhang; Kefu Chen; Rendang Yang

    2004-01-01

    The flow behavior of paper coating is critical to the coating operation. In this work, the influence of the added agents on the flow behavior and the viscoelastic behavior is investigated using rheometer in steady and dynamic oscillatory modes.

  14. Antireflective Coatings for Glass and Transparent Polymers.

    Science.gov (United States)

    Buskens, Pascal; Burghoorn, Marieke; Mourad, Maurice Christian Danho; Vroon, Zeger

    2016-07-12

    Antireflective coatings (ARCs) are applied to reduce surface reflections. We review coatings that reduce the reflection of the surface of the transparent substrates float glass, polyethylene terephthalate, poly(methyl methacrylate), and polycarbonate. Three main coating concepts exist to lower the reflection at the interface of a transparent substrate and air: multilayer interference coatings, graded index coatings, and quarter-wave coatings. We introduce and discuss these three concepts, and zoom in on porous quarter-wave coatings comprising colloidal particles. We extensively discuss the four routes for introducing porosity in quarter-wave coatings through the use of colloidal particles, which have the highest potential for application: (1) packing of dense nanospheres, (2) integration of voids through hollow nanospheres, (3) integration of voids through sacrificial particle templates, and (4) packing of nonspherical nanoparticles. Finally, we address the remaining challenges in the field of ARCs, and elaborate on potential strategies for future research in this area. PMID:27187719

  15. Measurements of the optical mirror coating properties

    OpenAIRE

    Braginsky, V. B.; Samoilenko, A. A.

    2003-01-01

    The results of measurement of optical mirror coating are presented. These results indicate that Standard Quantum Limit of sensitivity can be reached in the second stage of LIGO project if it is limited by thermoelastic noise in the coating only.

  16. Fusion silicide coatings for tantalum alloys.

    Science.gov (United States)

    Warnock, R. V.; Stetson, A. R.

    1972-01-01

    Calculation of the performance of fusion silicide coatings under simulated atmospheric reentry conditions to a maximum temperature of 1810 K (2800 F). Both recently developed and commercially available coatings are included. Data are presented on oxidation rate with and without intentional defecting, the influence of the coatings on the ductile-brittle bend transition temperature, and the mechanical properties. Coatings appear capable of affording protection for at least 100 simulated cycles to 2600 F and 63 cycles to 2800 F.

  17. Use of nanofillers in wood coatings

    DEFF Research Database (Denmark)

    Nikolic, Miroslav; Lawther, John Mark; Sanadi, Anand Ramesh

    2015-01-01

    Wood has been used for thousands of years and remains an important material in the construction industry, most often protected with coatings. Development of nanotechnology allows further improvements or new performance properties to be achieved in wood coatings. Increased UV protection...... like a low level of loading, have already established nanoparticles in some areas of wood coatings. This article is a comprehensive scientific review of the published work in the use of nanofillers in wood coatings....

  18. Sputter coating of microspherical substrates by levitation

    Science.gov (United States)

    Lowe, A.T.; Hosford, C.D.

    Microspheres are substantially uniformly coated with metals or nonmetals by simltaneously levitating them and sputter coating them at total chamber pressures less than 1 torr. A collimated hole structure comprising a parallel array of upwardly projecting individual gas outlets is machined out to form a dimple. Glass microballoons,, which are particularly useful in laser fusion applications, can be substantially uniformly coated using the coating method and apparatus.

  19. Friction- and wear-reducing coating

    Science.gov (United States)

    Zhu, Dong; Milner, Robert; Elmoursi, Alaa AbdelAzim

    2011-10-18

    A coating includes a first layer of a ceramic alloy and a second layer disposed on the first layer and including carbon. The coating has a hardness of from 10 to 20 GPa and a coefficient of friction of less than or equal to 0.12. A method of coating a substrate includes cleaning the substrate, forming the first layer on the substrate, and depositing the second layer onto the first layer to thereby coat the substrate.

  20. Deposition and Coating Properties on CVD Tungsten

    Institute of Scientific and Technical Information of China (English)

    DU Ji-hong; LI Zheng-xiang; LIU Gao-jian; ZHOU Hui-Huang; CHUN liang

    2004-01-01

    Surface characterization and microstructure studies are performed on chemical vapor deposited (CVD) tungsten coating. There is about 2 μm thickness diffusion layer of tungsten in the molybdenum substrate. The thermal shock test shows tungsten coating has good adhesion with molybdenum substrate, but the elements of oxygen and carbon in the tungsten coating have the bad affection to the adhesion. The result of high-temperature diffusion experiment is the diffusion rate from molybdenum substrate to tungsten coating is faster.

  1. RECENT TECHNIQUES OF PHARMACEUTICAL SOLVENTLESS COATING: A REVIEW

    OpenAIRE

    Shital Dhuppe , S.S. Mitkare*, D.M. Sakarkar

    2012-01-01

    The coating of solid pharmaceutical dosage forms began in the 9th century B. C., with the Egyptians. Conventional coating techniques are based on solvents or water. Solventless coatings are alternative technique of coating. In solventless coating, the coating material is directly spread on the core and then it is cured by special method to form coat. Solventless coating avoids the use of water or it reduces to very small amounts with respect t...

  2. Mechanically reliable scales and coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Alexander, K.B. [Oak Ridge National Lab., TN (United States)

    1995-06-01

    In many high-temperature fossil energy systems, corrosion and deleterious environmental effects arising from reactions with reactive gases and condensible products often compromise materials performance and, as a consequence, degrade operating efficiencies. Protection of materials from such reactions is best afforded by the formation of stable surface oxides (either as deposited coatings or thermally grown scales) that are slowly reacting, continuous, dense, and adherent to the substrate. However, the ability of normally brittle ceramic films and coatings to provide such protection has long been problematical, particularly for applications involving numerous or severe high-temperature thermal cycles or very aggressive (for example, sulfidizing) environments. A satisfactory understanding of how scale and coating integrity and adherence are improved by compositional, microstructural, and processing modifications is lacking. Therefore, to address this issue, the present work is intended to define the relationships between substrate characteristics (composition, microstructure, and mechanical behavior) and the structure and protective properties of deposited oxide coatings and/or thermally grown scales. Such information is crucial to the optimization of the chemical, interfacial, and mechanical properties of the protective oxides on high-temperature materials through control of processing and composition and directly supports the development of corrosion-resistant, high-temperature materials for improved energy and environmental control systems.

  3. Optical trapping of coated microspheres

    NARCIS (Netherlands)

    Bormuth, V.; Jannasch, A.; Ander, M.; van Kats, C.M.; van Blaaderen, A.; Howard, J.; Schäffer, E.

    2008-01-01

    In an optical trap, micron-sized dielectric particles are held by a tightly focused laser beam. The optical force on the particle is composed of an attractive gradient force and a destabilizing scattering force. We hypothesized that using anti-reflection-coated microspheres would reduce scattering a

  4. Optical trapping of coated microspheres.

    Science.gov (United States)

    Bormuth, Volker; Jannasch, Anita; Ander, Marcel; van Kats, Carlos M; van Blaaderen, Alfons; Howard, Jonathon; Schäffer, Erik

    2008-09-01

    In an optical trap, micron-sized dielectric particles are held by a tightly focused laser beam. The optical force on the particle is composed of an attractive gradient force and a destabilizing scattering force. We hypothesized that using anti-reflection-coated microspheres would reduce scattering and lead to stronger trapping. We found that homogeneous silica and polystyrene microspheres had a sharp maximum trap stiffness at a diameter of around 800 nm--the trapping laser wavelength in water--and that a silica coating on a polystyrene microsphere was a substantial improvement for larger diameters. In addition, we noticed that homogeneous spheres of a correct size demonstrated anti-reflective properties. Our results quantitatively agreed with Mie scattering calculations and serve as a proof of principle. We used a DNA stretching experiment to confirm the large linear range in detection and force of the coated microspheres and performed a high-force motor protein assay. These measurements show that the surfaces of the coated microspheres are compatible with biophysical assays.

  5. Microstructure and properties of high emissivity coatings

    Institute of Scientific and Technical Information of China (English)

    Zhigang Dan; Daqiang Cang; Huimin Zhou; Hao Bai; Yanbin Zong

    2008-01-01

    A new coating on lining in industrial furnace for energy saving has been developed. Properties and microstructure of the coatings were revealed by emissivity instrument, X-ray diffraction (XRD), transmission electron microscope (TEM) and scanning electron microscope (SEM), respectively. The result indicates that the emissivity of coatings is higher than 0.90 and the thickness of coatings is about 200 μm. ZrO2, Cr2O3 and SiC in the coating benefit practical applications of coatings at high temperature with du-rable high emissivity and the continuous structure between the coatings and the substrate makes the coatings high cohesion and ex-cellent adhesion for both specimens with and without sintering at high temperature. Result fi'om laboratory experiment shows that the heating speed of specimen with coating is higher than that of controlled specimen and the temperature increases 30℃ during the heating. The average temperature drop of specimen with coatings has a 13.5% improvement in the cooling speed. The application of coatings on the checker brick in a blast furnace of 1750 m3 indicates that the coating causes the blast temperature to an average in-crease of 28℃, reduces the fluctuation of blast temperature before the blowing-in and leads to a fuel saving of 10% approximately.

  6. Natural-oxide solar-collector coatings

    Science.gov (United States)

    Krupnick, A. C.; Roberts, M. L.; Sharpe, M. H.

    1979-01-01

    Optically selective coatings for solar collectors are produced by thermally treating stainless steel in furnace after series of cleaning and soaking operations. Coatings have withstood 18-month exposure tests at 100 percent relative humidity and temperatures of 95 F. Room temperature coatings are valuable as they are inexpensive to produce, highly production oriented, and environmentally stable.

  7. Optimized coating removal by cold shock treatment

    International Nuclear Information System (INIS)

    The method of removing coatings from nuclear power plant components, especially such with residual contamination, makes use of the self-contained stress developing during heat extraction. In this connection the nitrogen application process without and with preheating by means of hot air, infrared and microwave radiation was tested. The problem of auxiliary coatings was examined, and model coatings were developed. (DG)

  8. Moisture in organic coatings - a review

    NARCIS (Netherlands)

    Wel, G.K. van der; Adan, O.C.G.

    1999-01-01

    A review is given on transport and equilibrium sorption of moisture in polymer films and organic coatings. Polymeric material forms the continuous phase of a coating and is therefore important for transport properties. Besides polymer, coatings consist of pigments and fillers and various additives,

  9. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  10. Antireflective Coatings for Glass and Transparent Polymers

    NARCIS (Netherlands)

    Buskens, P.; Burghoorn, M.; Danho Mourad, M.C.; Vroon, Z.

    2016-01-01

    Antireflective coatings (ARCs) are applied to reduce surface reflections. We review coatings that reduce the reflection of the surface of the transparent substrates float glass, polyethylene terephthalate, poly(methyl methacrylate), and polycarbonate. Three main coating concepts exist to lower the r

  11. Pipeline coating comparison methods for northern pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Singh, P. [Shaw Pipe Protection, Calgary, AB (Canada); Purves, G.A. [Cimarron Engineering Ltd., Calgary, AB (Canada)

    2004-07-01

    Two high-quality pipe coatings designed for northern environments were compared for their relative costs and suitability for the conditions that will be encountered in the field. Coating selection should consider local conditions to achieve the optimum life-cycle costs for the system. Some of the key factors affecting the integrity of the protective coating on a pipe include the effects of cold temperature and soil types. In this study, both Fusion Bonded Epoxy (FBE) and High Performance Composite Coatings (HPCC) were evaluated for an entire pipeline installation in a northern environment, from the coating plant to the pipe trench. The evaluation focused on the advantages of better abrasion resistance of the HPCC coating. This was compared against the incremental cost of HPCC coating over FBE on large diameter NPS 30 to NPS 48 pipelines. The following parameters influenced the choice of coating: storage, transportation and handling; bending ability under cold weather conditions; pipe installation and backfilling; weld joint coatings; coating repair and cathodic protection and pipeline integrity. Some of the construction costs that are indirectly affected by the choice of pipe coating include right-of-way preparation and restoration; trenching; supervision, service and downtime and specialist crossings. It was concluded that HPCC has better resistance to abrasion than FBE and is more flexible in extremely cold temperatures. Standard FBE is about 10 per cent less expensive than HPCC. In general HPCC will require less coating protection than FBE, depending on site conditions. 3 refs., 18 tabs., 8 figs.

  12. Superhard nano-multilayers and nanocomposite coatings

    Institute of Scientific and Technical Information of China (English)

    BAI Xiaoming; ZHENG Weitao; AN Tao

    2005-01-01

    This paper reviews the recent development of nano-multilayers and nanocomposite coatings. The hardening mechanisms and design of hard coating are discussed in details. Recent research on Ti/TiN and nitride/nitride multilayer, Ti-Si-N and Ti-Al-Si-N nanocomposite coatings is described, and the perspectives of the related research are proposed.

  13. Supra-amphiphilic transparent mesoporous silica coating

    Institute of Scientific and Technical Information of China (English)

    MA Jin; YANG Zhenglong; QU Xiaozhong; YANG Zhenzhong

    2006-01-01

    Transparent mesoporous silica coatings were achieved by conventional sol-gel process. The obtained coatings display permanent supraamphiphilicity, transparent appearance and good wetting property with very fast spread rate. Incorporation of functional materials such as crystalline titania nanoparticles into the coatings was also carried out without affecting the transparency and supraamphiphilicity.

  14. Finite Element Analysis of Ceramic Coatings under Spherical Indentation with Metallic Interlayer: Part Ⅰ Uncracked Coatings

    Institute of Scientific and Technical Information of China (English)

    Minh-Quy LE; Seock-Sam KIM

    2006-01-01

    Spherical indentation of ceramic coatings with metallic interlayer was performed by means of axisymmetric finite element analysis (FEA). Two typical ceramic coatings with relatively high and low elastic modulus deposited on aluminum alloy and carbon steel were considered. Various combinations of indenter radius-coating thickness ratios and interlayer thickness-coating thickness ratios were used in the modeling. The effects of the interlayer, the coating and the substrate on the indentation behavior, such as the radial stress distribution along the coating surface as well as the coating interface, and the plastic deformation zone evolution in the substrate were investigated in connection with the above mentioned ratios. The coating cracking dominant modes were also discussed within the context of the peak tensile stresses on the coating surface and on the coating interface.

  15. Dip coating of boron nitride thin films on nicalon fibers

    International Nuclear Information System (INIS)

    This paper discusses a process involving dip coating of ceramic fibers in H3BO3 solution followed by reaction with NH3 has resulted in the formation of a BN coating on Nicalon and a carbon coated Nicalon fiber. BN coated C-Nicalon fiber maintained its strength during the coating process, while the BN coated Nicalon did not

  16. Atomically Bonded Transparent Superhydrophobic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Aytug, Tolga [ORNL

    2015-08-01

    Maintaining clarity and avoiding the accumulation of water and dirt on optically transparent surfaces such as US military vehicle windshields, viewports, periscope optical head windows, and electronic equipment cover glasses are critical to providing a high level of visibility, improved survivability, and much-needed safety for warfighters in the field. Through a combination of physical vapor deposition techniques and the exploitation of metastable phase separation in low-alkali borosilicate, a novel technology was developed for the fabrication of optically transparent, porous nanostructured silica thin film coatings that are strongly bonded to glass platforms. The nanotextured films, initially structurally superhydrophilic, exhibit superior superhydrophobicity, hence antisoiling ability, following a simple but robust modification in surface chemistry. The surfaces yield water droplet contact angles as high as 172°. Moreover, the nanostructured nature of these coatings provides increased light scattering in the UV regime and reduced reflectivity (i.e., enhanced transmission) over a broad range of the visible spectrum. In addition to these functionalities, the coatings exhibit superior mechanical resistance to abrasion and are thermally stable to temperatures approaching 500°C. The overall process technology relies on industry standard equipment and inherently scalable manufacturing processes and demands only nontoxic, naturally abundant, and inexpensive base materials. Such coatings, applied to the optical components of current and future combat equipment and military vehicles will provide a significant strategic advantage for warfighters. The inherent self-cleaning properties of such superhydrophobic coatings will also mitigate biofouling of optical windows exposed to high-humidity conditions and can help decrease repair/replacement costs, reduce maintenance, and increase readiness by limiting equipment downtime.

  17. Analytical Modeling of Hard-Coating Cantilever Composite Plate considering the Material Nonlinearity of Hard Coating

    OpenAIRE

    Wei Sun; Ying Liu; Guangyu Du

    2015-01-01

    Due to the material nonlinearity of hard coating, the coated structure produces the nonlinear dynamical behaviors of variable stiffness and damping, which make the modeling of hard-coating composite structure become a challenging task. In this study, the polynomial was adopted to characterize this material nonlinearity and an analytical modeling method was developed for the hard-coating composite plate. Firstly, to relate the hard-coating material parameters obtained by test and the analytica...

  18. Application of the quasi-ceramic coating technique to well completion in highly sour gas reservoirs%高酸性气藏完井类陶瓷覆膜处理技术

    Institute of Scientific and Technical Information of China (English)

    何祖清; 马开华; 王晖; 刘文玲

    2011-01-01

    完井工具在高酸性气藏中的腐蚀破坏普遍存在.对完井工具的腐蚀形式和各种处理技术进行了研究.研究结果表明,采用化学气一固平衡反应工艺制取(TiCr)xNy和(TiCr)xNy,膜具有很好的阻氢效果,其防止氢渗透的效率是抗氢不锈钢的1000倍以上,可以有效防止氢进入材料内部所造成的氢致应力腐蚀.通过模拟井下H2S环境的室内的腐蚀试验结果表明,在各种工具表面制备的多层致密类陶瓷覆膜能够适应油田井下各种复杂的腐蚀环境,提高完井工具的防腐性能及其部分机械性能指标,从而为高酸性气藏完井研究了一种安全新型、经济合理的关键技术.%The corrosion of well-completion tools used in highly sour gas reservoirs is very common. The present paper dealt with the corrosion of well-completion tools and the related anti-corrosion techniques, and the study found that(TiCr)x Ny and(TiCr)x Ny membranes prepared in a chemical gas-solid equilibrium reaction process were very helpful in hydrogen resistance, their efficiency of preventing hydrogen from permeation was 1000 times higher than that of hydrogen-proof stainless steel, so they could effectively resist the hydrogen-induced stress corrosion by preventing hydrogen from entering the interior of materials. Through a laboratory corrosion experiment on material samples used for well-completion tools at a simulated downhole H2S environment, the study proved that dense quasi-ceramic multi-layer coatings prepared on the surface of various tools were capable of adapting to various complex downhole corrosive environments, enhancing corrosion-proof properties of well-completion tools and improving some of their mechanical performance indicators. Therefore, this key technique is a safe and economical new approach for the anticorrosion of well-completion tools used in highly sour gas reservoirs.

  19. Coatings for fast breeder reactor components

    International Nuclear Information System (INIS)

    Several types of metallurgical coatings are used in the unique environments of the fast breeder reactor. Most of the coatings have been developed for tribological applications, but some also serve as corrosion barriers, diffusion barriers, or radionuclide traps. The materials that have consistently given the best performance as tribological coatings in the breeder reactor environments have been coatings based on chromium carbide, nickel aluminide, or Tribaloy 700 (a nickel-base hard-facing alloy). Other coatings that have been qualified for limited applications include chromium plating for low temperature galling protection and nickel plating for radionuclide trapping

  20. Nanostructured zirconia layers as thermal barrier coatings

    Directory of Open Access Journals (Sweden)

    Radu Robert PITICESCU

    2011-09-01

    Full Text Available The coatings obtained by thermal spray are used both as antioxidant and connection materials (e.g. MCrAlY type alloys as well as thermal barrier coatings (e.g. partially stabilized zirconia oxide with yttria oxide. This paper studies the characteristics of the coatings obtained with nanostructured powders by thermal spraying and air plasma jet metallization. Testing of coatings is done against the most disturbing factor, thermal shock. Structural changes occurring after thermal shock tests are highlighted by investigations of optical and electronic microscopy. The results obtained after quick thermal shock show a good morphological and surface behavior of the developed coatings.

  1. Levitation, coating, and transport of particulate materials

    Energy Technology Data Exchange (ETDEWEB)

    Hendricks, C.D.

    1981-10-12

    Several processes in various fields require uniformly thick coatings and layers on small particles. The particles may be used as carriers of catalytic materials (platinum or other coatings), as laser fusion targets (various polymer or metallic coatings), or for biological or other tracer or interactive processes. We have devised both molecular beam and electro-dynamic techniques for levitation of the particles during coating and electrodynamic methods of controlling and transporting the particles between coating steps and to final use locations. Both molecular beam and electrodynamic techniques are described and several advantages and limitations of each will be discussed. A short movie of an operating electrodynamic levitation and transport apparatus will be shown.

  2. TABLET COATING TECHNIQUES: CONCEPTS AND RECENT TRENDS

    OpenAIRE

    Gupta Ankit; Bilandi Ajay; Kataria Mahesh Kumar; Khatri Neetu

    2012-01-01

    Tablet coating is a common pharmaceutical technique of applying a thin polymer-based film to a tablet or a granule containing active pharmaceutical ingredients (APIs). Solid dosage forms are coated for a number of reasons, the most important of which is controlling the release profiles. The amount of coating on the surface of a tablet is critical to the effectiveness of the oral dosage form. Tablets are usually coated in horizontal rotating pans with the coating solution sprayed onto the free ...

  3. Nanocrystalline Ni-W coatings on copper

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780, Athens (Greece); Plainakis, G.D.; Lagaris, D.A. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780, Athens (Greece)

    2011-04-15

    Nanocrystalline Ni-W coatings were produced on copper substrates with the aid of electrodeposition technique. The morphology, chemical composition and structure of the produced coatings were examined with the aid of scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The microhardness of alloy Ni-W coatings on copper substrate was also studied. The adhesion between the Ni-W coating, having W content 50 wt%, and the copper substrate, was also studied with a scratch testing apparatus. The scratch tests resulted in the coatings suffering an intensive brittle fracture and minor delamination.

  4. Method for making nanoporous hydrophobic coatings

    Science.gov (United States)

    Fan, Hongyou; Sun, Zaicheng

    2013-04-23

    A simple coating method is used to form nanoporous hydrophobic films that can be used as optical coatings. The method uses evaporation-induced self-assembly of materials. The coating method starts with a homogeneous solution comprising a hydrophobic polymer and a surfactant polymer in a selective solvent. The solution is coated onto a substrate. The surfactant polymer forms micelles with the hydrophobic polymer residing in the particle core when the coating is dried. The surfactant polymer can be dissolved and selectively removed from the separated phases by washing with a polar solvent to form the nanoporous hydrophobic film.

  5. Coating metals on micropowders by magnetron sputtering

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Magnetron sputtering was used to coat various metals on micropowder surfaces. By using this method, the fine particles are better dispersed and can therefore be coated more homogeneously. The micro-powders used include cenospheres from fly ash of coal-burning electric power plants (diameter 40-200 μm and particle density 0.7±0.1 g/cm3), as well as carborundum particles of different sizes. Aluminum, silver, copper, cobalt and nickel were used as the coating metals. Tests showed that the coated metal film was compact adhering tightly on the base powders, and the coated powders possess adequate flow properties.

  6. 疲劳荷载和环境腐蚀作用下环氧涂层钢筋混凝土试件的耐久性研究%Durability behaviour of epoxy-coated reinforcing concrete test specimens under fatigue load and environmental attacks

    Institute of Scientific and Technical Information of China (English)

    高扬; 王小惠; 王菁; 高路; 李卓宣

    2015-01-01

    为探讨疲劳荷载和环境对服役配环氧涂层钢筋混凝土桥板耐久性能的影响,设计了配不同环氧涂层钢筋的20根钢筋混凝土试件,分别进行了试件的疲劳加载和盐水腐蚀试验. 运用电化学方法对已加载和未加载试件中不同涂层厚度钢筋的腐蚀电位和阻抗进行了测试,并结合不同试件的裂缝分布,进行了钢筋腐蚀电位和阻抗分析. 分析结果表明,环氧涂层的强耐腐蚀性能有效防护钢筋;不同厚度的环氧涂层会改变钢筋与混凝土之间的粘结特性,影响钢筋混凝土试件的裂缝开裂形式;钢筋腐蚀电位和试件阻抗图谱反映试件内钢筋的锈蚀程度,加载形式不同会对试件钢筋锈蚀产生不同影响.%In order to study the influence of fatigue load and environment attacks on the durability behaviour of the reinforced concrete ( RC) bridge slabs with epoxy-coated reinforcements, 20 RC test specimens containing epoxy-coated reinforcements with different coating thicknesses were designed. 15 test specimens were subjected to the in-service fatigue loads and then all test specimens were subjected to simulated seawater solution attack. Monitoring of open-circuit potential and electrochemical impedance spectroscopy ( EIS) were used to evaluate the corrosion behavior of the epoxy-coated and uncoated reinforcing bars in the RC test specimens. Test results show that,epoxy coating can provide effective anti-corrosion protection for reinforcing bars. Bond behavior of the epoxy-coat reinforcing bars may change with the different thickness of coating,resulting in different maximum crack width and crack space under fatigue loads. Thus the open-circuit potential and EIS of the epoxy-coated and uncoated reinforcing bars may be influenced by the fatigue load upper limit and load cycles.

  7. Black Molecular Adsorber Coatings for Spaceflight Applications

    Science.gov (United States)

    Abraham, Nithin Susan; Hasegawa, Mark Makoto; Straka, Sharon A.

    2014-01-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  8. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  9. Status of NEG Coating at ESRF

    CERN Document Server

    Hahn, Michael

    2005-01-01

    The ESRF non-evaporable getter (NEG) coating facility is in operation since two years now. A large part of the insertion device straight sections of the electron storage ring has been equipped with in-house coated 5m long aluminum vacuum chambers with an inner vertical aperture of 8 mm. Operational experience with different coating parameters leading to different film thicknesses will be given and compared to bremsstrahlung data. The paper deals also with improvements of the coating production and chamber preparation, and describes some aspects of NEG coating data acquisition, visualization, and remote control. The R&D program leading to a more powerful DC solenoidal coating tool to further improve the NEG coating production throughput and quality aspects is also discussed.

  10. Nanostructured thin films and coatings mechanical properties

    CERN Document Server

    2010-01-01

    The first volume in "The Handbook of Nanostructured Thin Films and Coatings" set, this book concentrates on the mechanical properties, such as hardness, toughness, and adhesion, of thin films and coatings. It discusses processing, properties, and performance and provides a detailed analysis of theories and size effects. The book presents the fundamentals of hard and superhard nanocomposites and heterostructures, assesses fracture toughness and interfacial adhesion strength of thin films and hard nanocomposite coatings, and covers the processing and mechanical properties of hybrid sol-gel-derived nanocomposite coatings. It also uses nanomechanics to optimize coatings for cutting tools and explores various other coatings, such as diamond, metal-containing amorphous carbon nanostructured, and transition metal nitride-based nanolayered multilayer coatings.

  11. Thermal Residual Stresses in Multilayered Coatings

    Institute of Scientific and Technical Information of China (English)

    Xiancheng ZHANG; Binshi XU; Haidou WANG; Yixiong WU

    2005-01-01

    The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings (e.g. functionally graded coatings, FGCs). In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.

  12. Wear performance of laser processed tantalum coatings

    International Nuclear Information System (INIS)

    This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10-4 mm3(N.m)-1, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. Highlights: → In vitro wear performance of laser processed Ta coatings on Ti was evaluated. → Wear tests in SBF showed one order of magnitude less wear for Ta coatings than Ti. → Ta coatings can minimize early-stage micro-motion induced wear debris generation.

  13. Methods and apparatus for coating particulate material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2012-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  14. Electrical contact arrangement for a coating process

    Science.gov (United States)

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  15. ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS

    Directory of Open Access Journals (Sweden)

    L. A. Gubanova

    2016-03-01

    Full Text Available The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6.0 in a wide spectral range (300-1000 nm. The proposed coatings can be recommended as anti-reflective coatings for energy saving solar systems and batteries, and photovoltaic cells.

  16. Permeability of protective coatings to tritium

    International Nuclear Information System (INIS)

    The permeability of four protective coatings to tritium gas and tritiated water was investigated. The coatings, including two epoxies, one vinyl and one urethane, were selected for their suitability in CANDU plant service in Ontario Hydro. Sorption rates of tritium gas into the coatings were considerably larger than for tritiated water, by as much as three to four orders of magnitude. However, as a result of the very large solubility of tritiated water in the coatings, the overall permeability to tritium gas and tritiated water is comparable. Marked differences were also evident among the four coatings, the vinyl exhibiting an abnormally high retention of free water because of a highly porous surface structure. It appears that epoxy coatings having a high pigment-to-binder ratio are most suited for coating concrete in tritium handling facilities

  17. High efficiency turbine blade coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered

  18. Parylene coatings on biological specimens

    Directory of Open Access Journals (Sweden)

    A. Nosal

    2009-12-01

    Full Text Available Purpose: of this paper is show how parylene coatings can protect biological specimens.Design/methodology/approach: Parylene technology is a process, in which a thin polymer film of a very uniform thickness is deposited onto the entire surface of any object placed in the reactor. The polymer, either poly-para-xylylene or one of its ring substituted derivatives, is characterized by excellent mechanical and dielectric [1] as well as barrier [2] properties, at the same time being transparent in the entire visible range of radiation. The process takes place at room temperature, which permits to use virtually any material as substrate.Findings: The following work reports results of parylene application to the conservation of such natural objects, as Pieris brassicae butterflies, Pygocentrus piranya pirania fish and Quercus L. oak leaves. The number of specimens was always divided in two, of which one part was coated with 4 micrometers of Parylene C while the other remained uncoated as a reference sample. All the specimen were then placed on the surface of garden soil and kept there at constant temperature of 37°C and constant humidity of 75%, where their disintegration was followed by means of optical microscopy. After several months of staying under these conditions all the coated specimens were intact remaining their full integrity and colors. In contrast to that, the uncoated fish began to decompose after nine days, the uncoated butterflies after twenty one days and uncoated leaves after three months.Practical implications: A very tight deposition, at room temperature of such a coating onto practically any object obviously focuses an attention of conservators of both natural and cultural human heritage [3-6]. Probably the most important advantage of this technology is its extraordinary penetration ability. When coating a fabric, for instance, this feature allows one to deposit parylene film onto single fibers, leaving open space in-between and

  19. Wrinkling of solidifying polymeric coatings

    Science.gov (United States)

    Basu, Soumendra Kumar

    2005-07-01

    In coatings, wrinkles are viewed as defects or as desired features for low gloss, and texture. In either case, discovering the origin of wrinkles and the conditions that lead to their formation is important. This research examines what wrinkling requires and proposes a mechanism to explain the observations. All curing wrinkling coatings contain multi-functional reactants. Upon curing, all develop a depth-wise gradient in solidification that result in a cross-linked elastic skin atop a viscous bottom layer. It is hypothesized that compressive stress develops in the skin when liquid below diffuses up into the skin. High enough compressive stress buckles the skin to produce wrinkles. The hypothesis is substantiated by experimental and theoretical evidences. Effects of various application and compositional parameters on wrinkle size in a liquid-applied acrylic coating and a powder-applied epoxy coating were examined. All three components, namely resin, cross-linker and catalyst blocked with at least equimolar volatile blocker, proved to be required for wrinkling. The wrinkling phenomenon was modeled with a theory that accounts for gradient generation, cross-linking reaction and skinning; predictions compared well with observations. Two-layer non-curing coatings that have a stiff elastic layer atop a complaint elastic bottom layer wrinkled when the top layer is compressed. The top layer was compressed by either moisture absorption or differential thermal expansion. Experimental observations compared well with predictions from a theory based on force balance in multilayer systems subjected to differential contraction or expansion. A model based on the Flory-Rehner free energy of a constrained cross-linked gel was constructed that predicts the compressive stress generated in a coating when it absorbs solvent. Linear stability analysis predicts that when a compressed elastic layer is attached atop a viscous layer, it is always unstable to buckles whose wavelength exceeds a

  20. Thermomechanical Behavior of Developmental Thermal Barrier Coating Bond Coats

    Science.gov (United States)

    Pandey, Amit; Tolpygo, Vladimir K.; Hemker, Kevin J.

    2013-04-01

    Thermal expansion, microtensile, and stress relaxation experiments have been performed to contrast and compare the thermal and mechanical response of two experimental (L1 and H1) coatings provided by Honeywell Corporation (Morristown, NY). Thermal expansion experiments reveal that both coatings have coefficients of thermal expansion (CTE) that vary with temperature and that the CTE mismatch between the coatings and superalloy substrate is significant in the case of L1 as compared to H1. Values of the 0.2% offset yield stress (YS), Young's modulus ( E), and hardening exponent ( n) are reported. Room-temperature microtensile experiments show higher strain hardening and a very low value of failure strain for L1 as compared to H1. At elevated temperatures, there is a significant decrease in the YS of as-received L1 for (924 MPa at room temperature to 85 MPa at 1000°C) as compared to H1. Finally, a power law creep description for high-temperature stress relaxation is developed and the measured values of the stress exponent ( n = 3) and activation energies ( Q creep = 200-250 kJ/mol) are shown to be consistent with power law creep.