WorldWideScience

Sample records for angle cutting tools

  1. Development of lathe tool dynamometer and finding cutting forces using negative and positive rake angle cutting tool

    International Nuclear Information System (INIS)

    Most output parameters in machining, such as cutting forces, temperatures, strains and the work-hardening of the chip material, are directly related to the chip formation process. The characteristics of machining processes can be well understood if the forces and strains during chip formation are known. In this research a lathe tool dynamometer was used to measure cutting forces involved in machining of Steel 1045 and Aluminum 2219 T62. High Speed Steel (HSS), cutting tools with positive and negative rake angles were used. It was observed that more cutting forces are experienced by the cutting tool with positive rake angle as compared to the forces experienced by the cutting tool with negative rake angle. For steel 1045 the cutting forces using positive rake angle cutting tool were much higher. This suggested that for harder materials using a negative rake angle is more suitable for cutting. (author)

  2. Finite Element Modelling of the effect of tool rake angle on tool temperature and cutting force during high speed machining of AISI 4340 steel

    Science.gov (United States)

    Sulaiman, S.; Roshan, A.; Ariffin, M. K. A.

    2013-12-01

    In this paper, a Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material model was used to simulate cutting force and tool temperature during high speed machining (HSM) of AISI 4340 steel. In this simulation work, a tool rake angle ranging from 0° to 20° and a range of cutting speeds between 300 to 550 m/min was investigated. The purpose of this simulation analysis was to find optimum tool rake angle where cutting force is smallest as well as tool temperature is lowest during high speed machining. It was found that cutting forces to have a decreasing trend as rake angle increased to positive direction. The optimum rake angle observed between 10° and 18° due to decrease of cutting force as 20% for all simulated cutting speeds. In addition, increasing cutting tool rake angle over its optimum value had negative influence on tool's performance and led to an increase in cutting temperature. The results give a better understanding and recognition of the cutting tool design for high speed machining processes.

  3. Development of an artificial vision system for the automatic evaluation of the cutting angles of worn tools

    Directory of Open Access Journals (Sweden)

    Gianni Campatelli

    2016-03-01

    Full Text Available This article presents a new method to evaluate the geometry of dull cutting tools in order to verify the necessity of tool re-sharpening and to decrease the tool grinding machine setup time, based on a laser scanning approach. The developed method consists of the definition of a system architecture and the programming of all the algorithms needed to analyze the data and provide, as output, the cutting angles of the worn tool. These angles are usually difficult to be measured and are needed to set up the grinding machine. The main challenges that have been dealt with in this application are related to the treatment of data acquired by the system’s cameras, which must be specific for the milling tools, usually characterized by the presence of undercuts and sharp edges. Starting from the architecture of the system, an industrial product has been designed, with the support of a grinding machine manufacturer. The basic idea has been to develop a low-cost system that could be integrated on a tool sharpening machine and interfaced with its numeric control. The article reports the developed algorithms and an example of application.

  4. The effect of cutting tool angles on cutting forces and temperatures%刀具前后角对切削力和切削温度的影响

    Institute of Scientific and Technical Information of China (English)

    咸成吉; 朴成道; 尹凤哲

    2013-01-01

    为研究刀具前、后角的变化对45号钢的正交切削性能的影响,应用有限元方法模拟了切削过程,分析了不同的刀具前、后角分别对切削力和切削温度的影响。仿真结果表明,影响切削力和切削温度的主要因素是刀具前角,刀具后角的影响相对较小。%In order to study the effect of the orthogonal cutting performance of 45 steel by changing a parameter of cutting tool angles such as a rake or clearance angle,cutting processes were simulated by means of FEM (fi-nite element method)analysis.From the simulation,the influence of the cutting force and cutting temperature distributions under different cutting tool rake and clearance angles was analyzed.These simulation results indi-cate that rake angles are most significant for the changes of cutting forces and cutting temperatures,but clear-ance angles show relatively less effect than the rake angles on the changes of those.

  5. BILL MUNDY THEORY, EFFECTIVE RAKE ANGLE CUTTING TOOLS IN COPPER ALLOYS TEORIA DE BILL MUNDY Y EL ANGULO EFECTIVO DE ATAQUE DE HERRAMIENTAS DE CORTE EN ALEACIONES DE COBRE

    Directory of Open Access Journals (Sweden)

    Juan Miguel Godoy R

    2007-08-01

    Full Text Available Magazines like American Machinist and Manufacturing Engineering, have explained the Bill Mundy theory about the effective rake angle of cutting tools. These articles show the effective rake angle of cutting tools for carbon steel, steel , alloys, cast iron, aluminium and stainless steel. In the present work the theory is applied to cutting tools used in brass and bronze. The effective rake angle for these materials was obtained with the tensile stress test. The rake angles in the cutting tools were made in a Universal Grinding Machine Heiler. Finally, the power consumption was measured in a CNC Lathe. Tools with commercial rake angles from bibliography were compared with tools with the experimental effective rake angle obtained from the Bill Mundy Theory. The results show that the power consumption is about 10% lower for tools with the experimental effective rake angle.Revistas como American Machinist y Manufacturing Engineering, han explicado la Teoría de Bill Mundy y el ángulo efectivo de ataque en herramientas de corte utilizadas en aceros al carbono, aceros aleados, hierro fundido, aluminio y acero inoxidable. En este trabajo, esta teoría es aplicada a herramientas de corte usadas para latón y bronce y sus resultados son comparados con los ángulos de ataque recomendados por los fabricantes de herramientas de corte. El ángulo de ataque efectivo se obtiene del ensayo de tracción del material a ser mecanizado. Los ángulos de las herramientas fueron hechos en una máquina universal de afilar Heiler. El consumo de potencia fue medido en un torno CNC. El consumo de potencia con herramientas de corte comerciales con ángulos de corte recomendados por la bibliografía existente, fue comparado con las herramientas afiladas con el ángulo de corte efectivo obtenido a través de la teoría de Bill Mundy. Los resultados indican que el consumo de potencia es un 10% menor para las herramientas afiladas con el ángulo efectivo recomendado por la

  6. Implementation of cutting tool management system

    Directory of Open Access Journals (Sweden)

    G. Svinjarević

    2007-07-01

    Full Text Available Purpose: of this paper is to show the benefits of implementation of management of cutting tools in the company which specializes in metal cutting process, after which the production conditions alows new possibilities for improvement of the tool management.Design/methodology/approach: applied in this paper was identification current state and exploatation conditions of cutting tools on lathes and milling machines and organization of the departments and other services, which are directly involved in the cutting tools management system.Findings: of the controlled testings and analyses in every phase of tool management in departments and other services which are directly involved in the tool management system will help to reduce stock and costs. It is possible to identify which operator makes errors and is responsible for inappropriate use of cutting tool. Some disadvantages have been identified and a few suggestions for the improvement in the tool management system have been given. A result of research is easy to apply in company with developed informatic infrastructure and is mostly interesting for CNC workshops. Small companies and specialized low volume productions have to made additional effort to integrate in clusters.Practical implications: are reduction of cutting tool on stock, reduction of employee, quick access to the necessary cutting tools and data, simplicity in tool order and supply. The most important is possibility to monitor and to identify which cutting tools and employees are weakest parts of chain in tool management system. Management activity should be foreseeable in all its segments, which includes both the appropriate choice and use of cutting tools, and monitoring of unwanted phenomena during the cutting process and usage of these data for further purchase of tools.Originality/value: in the paper is turnover methodology applied for determination of management efficacy and formation of employees from different departments in

  7. Laser Cutting Tool Path Optimization

    OpenAIRE

    Dewil, Reginald; Cattrysse, Dirk; VANSTEENWEGEN, Pieter

    2011-01-01

    Given a set of irregular parts nested on a metal sheet, minimize the total non- cutting time for the cutter head, cutting all the required elements and returning to the starting location. The problem is modeled as a generalized traveling sales- person problem with special precedence constraints. An initial feasible solution is generated and improved by local moves embedded in a tabu search framework. The proposed algorithm shows promising results in comparison with a commercial...

  8. COMPUTER AIDED DESIGN OF CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Jakub Matuszak

    2015-11-01

    Full Text Available Correct and stable machining process requires an appropriate cutting tool. In most cases the tool can be selected by using special tool catalogs often available in online version. But in some cases there is a need to design unusual tools, for special treatment, which are not available in tool manufacturers’ catalogs. Proper tool design requires strength and geometric calculations. Moreover, in many cases specific technical documentation is required. By using Computer Aided Design of cutting tools this task can be carried out quickly and with high accuracy. Cutting tool visualization in CAD programs gives a clear overview of the design process. Besides, these programs provide the ability to simulate real machining process. Nowadays, 3D modeling in CAD programs is a fundamental tool for engineers. Therefore, it is important to use them in the education process.

  9. Cutting tool form compensation system and method

    Science.gov (United States)

    Barkman, W.E.; Babelay, E.F. Jr.; Klages, E.J.

    1993-10-19

    A compensation system for a computer-controlled machining apparatus having a controller and including a cutting tool and a workpiece holder which are movable relative to one another along a preprogrammed path during a machining operation utilizes a camera and a vision computer for gathering information at a preselected stage of a machining operation relating to the actual shape and size of the cutting edge of the cutting tool and for altering the preprogrammed path in accordance with detected variations between the actual size and shape of the cutting edge and an assumed size and shape of the cutting edge. The camera obtains an image of the cutting tool against a background so that the cutting tool and background possess contrasting light intensities, and the vision computer utilizes the contrasting light intensities of the image to locate points therein which correspond to points along the actual cutting edge. Following a series of computations involving the determining of a tool center from the points identified along the tool edge, the results of the computations are fed to the controller where the preprogrammed path is altered as aforedescribed. 9 figures.

  10. Cutting tool form compensaton system and method

    Science.gov (United States)

    Barkman, William E.; Babelay, Jr., Edwin F.; Klages, Edward J.

    1993-01-01

    A compensation system for a computer-controlled machining apparatus having a controller and including a cutting tool and a workpiece holder which are movable relative to one another along a preprogrammed path during a machining operation utilizes a camera and a vision computer for gathering information at a preselected stage of a machining operation relating to the actual shape and size of the cutting edge of the cutting tool and for altering the preprogrammed path in accordance with detected variations between the actual size and shape of the cutting edge and an assumed size and shape of the cutting edge. The camera obtains an image of the cutting tool against a background so that the cutting tool and background possess contrasting light intensities, and the vision computer utilizes the contrasting light intensities of the image to locate points therein which correspond to points along the actual cutting edge. Following a series of computations involving the determining of a tool center from the points identified along the tool edge, the results of the computations are fed to the controller where the preprogrammed path is altered as aforedescribed.

  11. An FMS Dynamic Production Scheduling Algorithm Considering Cutting Tool Failure and Cutting Tool Life

    Science.gov (United States)

    Setiawan, A.; Wangsaputra, R.; Martawirya, Y. Y.; Halim, A. H.

    2016-02-01

    This paper deals with Flexible Manufacturing System (FMS) production rescheduling due to unavailability of cutting tools caused either of cutting tool failure or life time limit. The FMS consists of parallel identical machines integrated with an automatic material handling system and it runs fully automatically. Each machine has a same cutting tool configuration that consists of different geometrical cutting tool types on each tool magazine. The job usually takes two stages. Each stage has sequential operations allocated to machines considering the cutting tool life. In the real situation, the cutting tool can fail before the cutting tool life is reached. The objective in this paper is to develop a dynamic scheduling algorithm when a cutting tool is broken during unmanned and a rescheduling needed. The algorithm consists of four steps. The first step is generating initial schedule, the second step is determination the cutting tool failure time, the third step is determination of system status at cutting tool failure time and the fourth step is the rescheduling for unfinished jobs. The approaches to solve the problem are complete-reactive scheduling and robust-proactive scheduling. The new schedules result differences starting time and completion time of each operations from the initial schedule.

  12. Development of a Mathematical Model for Angle of Soil Failure Plane in Case of 3-Dimenssional Cutting

    OpenAIRE

    Moayad B. Zaied; Mohammed H. Dahab; Ahmed M. El Naim

    2014-01-01

    The interaction between tillage tools and soil is of a primary interest to the design and use of these tools for soil manipulation. A new explicit mathematical model to calculate the angle of soil failure plane when soil is cut with narrow tine was developed. Equations of Soil cohesion and soil adhesion cutting factors were partially differentiated with respect to angle of soil external friction, were maximized; Values of angle of soil failure plane were calculated by the model for tine rake ...

  13. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    DaveDoerwald; ThomasKrug; RoelTietema; Wei-MingSim; QuanshunLuo; PapkenHovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer. Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  14. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    Dave Doerwald; Thomas Krug; Roel Tietema; Wei-Ming Sim; Quanshun Luo; Papken Hovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer.Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  15. Influence of the Magnetic High-speed Steel Cutting Tool on Cutting Capability

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The high-speed steel cutting tool has advantaged i n modern cutting tool for its preferable synthetical performance, especially, in a pplication of complicated cutting tools. Therefore, the study of the high-speed steel cutting tools that occupied half of cutting tools has become an importa nt way of studying on modern cutting technology. The cutting performance of hi gh speed-steel cutting tools will be improved by magnetization treating method. Microstructure of high-speed steel will be changed as a ...

  16. Intelligent cutting tool condition monitoring in milling

    Directory of Open Access Journals (Sweden)

    J. Balic

    2011-12-01

    Full Text Available Purpose: of this paper is to present a tool condition monitoring (TCM system that can detect tool breakage in real time by using a combination of neural decision system, ANFIS tool wear estimator and machining error compensation module.Design/methodology/approach: The principal presumption was that the force signals contain the most useful information for determining the tool condition. Therefore, ANFIS method is used to extract the features of tool states from cutting force signals. The trained ANFIS model of tool wear is then merged with a neural network for identifying tool wear condition (fresh, worn.Findings: The overall machining error is predicted with very high accuracy by using the deflection module and a large percentage of it is eliminated through the proposed error compensation process.Research limitations/implications: This study also briefly presents a compensation method in milling in order to take into account tool deflection during cutting condition optimization or tool-path generation. The results indicate that surface errors due to tool deflections can be reduced by 65-78%.Practical implications: The fundamental limitation of research was to develop a single-sensor monitoring system, reliable as commercially available system, but much cheaper than multi-sensor approach.Originality/value: A neural network is used in TCM as a decision making system to discriminate different malfunction states from measured signals.

  17. High Performance Grinding and Advanced Cutting Tools

    CERN Document Server

    Jackson, Mark J

    2013-01-01

    High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

  18. Cutting tool materials for high speed machining

    Institute of Scientific and Technical Information of China (English)

    LIU Zhanqiang; AI Xing

    2005-01-01

    High speed machining (HSM) is one of the emerging cutting processes, which is machining at a speed significantlyhigher than the speed commonly in use on the shop floor. In the last twenty years, high speed machining has received great attentions as a technological solution for high productivity in manufacturing. This article reviews the developments of tool materials in high speed machining operations, and the properties, applications and prospective developments of tool materials in HSM are also presented.

  19. Effects of knife edge angle and speed on peak force and specific energy when cutting vegetables of diverse texture

    Directory of Open Access Journals (Sweden)

    Vishal Singh

    2016-04-01

    Full Text Available Cutting tool parameters such as edge-sharpness and speed of cut directly influence the shape of final samples and the required cutting force and specific energy for slicing or cutting operations. Cutting force and specific energy studies on different vegetables help to design the appropriate slicing or cutting devices. Peak cutting force and specific energy requirements for the transverse cutting of nine vegetables, differing in their textural characteristics of rind and flesh, were determined at cutting speeds of 20, 30, 40 mm min-1 and single-cut knife-edge angles of 15, 20 and 25° using a Universal Testing Machine. Low speed (20 mm min-1 cutting with a sharper knife-edge angle (15° required less peak force and specific energy than that of high-speed cutting (40 mm min-1 with a wider knife-edge angle (25°. The vegetables with the maximum and minimum variation in the average peak cutting force were aubergine, at 79.05 (for knife speed 20 mm min-1 and edge angle 150 to 285.1 N (40 mm min-1 and 250, and cucumber, at 11.61 (20 mm min-1 and 150 to 21.41 N (40 mm min-1 and 250, respectively. High speed (40 mm min-1, with a large knife-edge angle (25°, required the highest force and specific energy to cut the vegetables, however, low speed (20 mm min-1, with a small knife-edge angle (150, is preferred. Effects of cutting speed and knife-edge angle on peak force and specific energy responses were found significant (p<0.05. Linear or quadratic regressions gave a good fit of these variables. 

  20. Process Damping and Cutting Tool Geometry in Machining

    International Nuclear Information System (INIS)

    Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

  1. Cutting Properties and Wearing Process of Diamond Film Coated Tools in the Dry-Cutting

    Science.gov (United States)

    Zhong, Qimao

    Dry cutting can eliminate a series of negative effects of coolant. Based on tribology principle of coated tool, diamond film coated tool is used to cut the same workpiece under the conditions of dry-cutting and coolant. The tool's cutting properties and wear mechanism are studied by tests. Results imply that this coated tool will be applied more widely day by day in the dry-cutting.

  2. Chip-ejection interference in cutting processes of modern cutting tools

    Institute of Scientific and Technical Information of China (English)

    师汉民

    1999-01-01

    Based on the “principle of minimum energy”, the basic characteristics of non-free cutting are studied; the phenomenon and the nature of chip-ejection interference commonly existing in the cutting process of modem cutting tools are explored. A "synthesis method of elementary cutting tools" is suggested for modeling the cutting process of modem complex cutting tools. The general equation governing the chip-ejection motion is deduced. Real examples of non-free cutting are analyzed and the theoretically predicted results are supported by the experimental data or facts. The sufficient and necessary conditions for eliminating chip-ejection interference and for realizing free cutting are given; the idea and the technical approach of "the principle of free cutting" are also discussed, and a feasible way for improving or optimizing the cutting performance of modem cutting tools is, therefore, found.

  3. Sintering of polycrystalline diamond cutting tools

    Energy Technology Data Exchange (ETDEWEB)

    Zeren, Muzaffer [Department of Metallurgical and Materials Engineering, Kocaeli University, Veziroglu Campus, 41040 Izmit-Kocaeli (Turkey)]. E-mail: zeren@kou.edu.tr; Karagoez, Sadi [Department of Metallurgical and Materials Engineering, Kocaeli University, Veziroglu Campus, 41040 Izmit-Kocaeli (Turkey)]. E-mail: karagoez@kou.edu.tr

    2007-07-01

    In this study, pressure-sintering experiments during direct sintering of diamond cutting tools has been conducted at 730 deg. C for 3-15 min with a pressure of around 350 MPa. For the matrix, the elements cobalt and nickel are used as the bonding phase and the {alpha}-bronze is used as the filling phase in various amounts. In microstructural characterization studies, various microstructural analyses were performed using the techniques of light microscopy, scanning electron microscopy (SEM), energy-disperse X-ray spectrography and image analysis.

  4. Laser Cutting of Leather: Tool for Industry or Designers?

    Science.gov (United States)

    Stepanov, Alexander; Manninen, Matti; Pärnänen, Inni; Hirvimäki, Marika; Salminen, Antti

    Currently technologies which are applied for leather cutting include slitting knifes, die press techniques and manual cutting. Use of laser technology has grown significantly during recent years due to number of advantages over conventional cutting methods; flexibility, high production speed, possibility to cut complex geometries, easier cutting of customized parts, and less leftovers of leather makes laser cutting more and more economically attractive to apply for leather cutting. Laser technology provides advantages in cutting complex geometries, stable cutting quality and possibility to utilize leather material in economically best way. Constant quality is important in industrial processes and laser technology fulfills this requirement: properly chosen laser cutting parameters provides identical cuts. Additionally, laser technology is very flexible in terms of geometries: complex geometries, individual designs, prototypes and small scale products can be manufactured by laser cutting. Variety of products, which needed to be cut in small volumes, is also the application where laser cutting can be more beneficial due to possibility to change production from one product to another only by changing geometry without a need to change cutting tool. Disadvantages of laser processing include high initial investment costs and some running costs due to maintenance and required gas supply for the laser. Higher level of operator's expertise is required due to more complicated machinery in case of laser cutting. This study investigates advantages and disadvantages of laser cutting in different areas of application and provides comparison between laser cutting and mechanical cutting of leather.

  5. Effect of the sand-blasting of edge peeling tools on the cutting forces and wear resistance

    OpenAIRE

    Labidi, Chafik; DENAUD, Louis; Nouveau, Corinne; Collet, Robert; Henry, Laurent

    2007-01-01

    International audience One of the major problems concerning tools of wood industry is nicks occurrence on the cutting edge. This phenomenon is accentuated by the small tool angle of most of the wood machining tools. The aim of this present study is to look if the geometry modifications of the cutting edge permit to decrease the weakness of the tools, especially in peeling process. For this, different sand-blasted tools were tested in laboratory peeling of beech. In addition, the adhesion o...

  6. Cutting Performance and Mechanism of RE Carbide Tools

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R (K30), YT14R (P20) and YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.

  7. Gear cutting tools fundamentals of design and computation

    CERN Document Server

    Radzevich, Stephen P

    2010-01-01

    Presents the DG/K-based method of surface generation, a novel and practical mathematical method for designing gear cutting tools with optimal parameters. This book proposes a scientific classification for the various kinds of the gear machining meshes, discussing optimal designs of gear cutting tools.

  8. EXPERIMENTAL ESTIMATION OF TOOL WEAR AND CUTTING TEMPERATURES IN MQL USING CUTTING FLUIDS WITH CNT INCLUSION

    Directory of Open Access Journals (Sweden)

    S.NARAYANA RAO,

    2011-04-01

    Full Text Available Machining often witnesses frequent interruption caused by friction and heat. Cutting fluids are being used in machining for centuries to counter the effects of friction and temperatures. However, because of many disadvantages, MQL has emerged. MQL demands fluids with high performance. This work tries to estimate tool wear and cutting temperatures while using cutting fluids, prepared with carbon nano tube (CNT inclusion.

  9. Optimum angle-cut of collimator for dense objects in high-energy proton radiography

    Science.gov (United States)

    Xu, Hai-Bo; Zheng, Na

    2016-02-01

    The use of minus identity lenses with an angle-cut collimator can achieve high contrast images in high-energy proton radiography. This article presents the principles of choosing the angle-cut aperture of the collimator for different energies and objects. Numerical simulation using the Monte Carlo code Geant4 has been implemented to investigate the entire radiography for the French test object. The optimum angle-cut apertures of the collimators are also obtained for different energies. Supported by NSAF (11176001) and Science and Technology Developing Foundation of China Academy of Engineering Physics (2012A0202006)

  10. Doctors' Decision-Making Tool Could Cut Unnecessary Antibiotic Use

    Science.gov (United States)

    ... html Doctors' Decision-Making Tool Could Cut Unnecessary Antibiotic Use A drop of about 10 percent is ... for doctors may help reduce unnecessary use of antibiotics in children with respiratory tract infections and cough, ...

  11. Reliability concepts applied to cutting tool change time

    Energy Technology Data Exchange (ETDEWEB)

    Patino Rodriguez, Carmen Elena, E-mail: cpatino@udea.edu.c [Department of Industrial Engineering, University of Antioquia, Medellin (Colombia); Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil); Francisco Martha de Souza, Gilberto [Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil)

    2010-08-15

    This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

  12. CUTTING TEMPERATURE OF CBN TOOLS WHEN MACHINING STEEL OF MEDIUM HARDNESS

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The cutting temperature of CBN tools when machining hardened steel was investigated at different cutting regime and cutting tool geometry. An unusual phenomenon that the depth of cut influenced the temperature more significantly than the feed rate was analysed via partial differentiation. A chamfered cutting edge generally raised the cutting temperature and the significance of the temperature increase was associated with the cutting speed.

  13. Study on optimal surface property of WC-Co cutting tool for aluminium alloy cutting

    Science.gov (United States)

    Nizar, Mohd; Arimatsu, Naoya; Kawamitsu, Hiroshi; Takai, Kazuteru; Fukumoto, Masahiro

    2016-02-01

    The light weight property as well as high corrosion resistance of aluminium alloy has increased their demand especially in automobile industries. Aluminium alloy as a matter of fact has a low melting point and high ductility that severely adhere to the cutting tool surface and cause deterioration of chip evacuation. This problem often resulting in tools breakage. In this paper, in order to impart functions of anti-adhesion, we propose a technique by controlling the grinding marks micro texture on the tool surface by using the blast polishing treatment without any coating technologies. The results show that the tool which underwent polishing treatment reduces the cutting force as well as the aluminium adherence during the initial cutting process, and become worst as the process cutting continues. These results indicate that grinding mark texture improves the anti-adhesion by reducing the contact area during cutting and provide storage for the lubricant. In addition, too much polishing on the tool surface may remove these textures and resultantly worsen the tool performance.

  14. Design principles of metal-cutting machine tools

    CERN Document Server

    Koenigsberger, F

    1964-01-01

    Design Principles of Metal-Cutting Machine Tools discusses the fundamentals aspects of machine tool design. The book covers the design consideration of metal-cutting machine, such as static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. The text first details the data calculation and the general requirements of the machine tool. Next, the book discusses the design principles, which include stiffness and rigidity of the separate constructional elements and their combined behavior under load, as well as electrical, mechanical, and hydraulic drives for the op

  15. Effect of milling strategy and tool geometry on machining cost when cutting titanium alloys

    Directory of Open Access Journals (Sweden)

    Conradie, Pieter

    2015-11-01

    Full Text Available The growing demands on aerospace manufacturers to cut more difficult-to-machine materials at increasing material removal rates require that manufacturers enhance their machining capability. This requires a better understanding of the effects of milling strategies and tool geometries on cutting performance. Ti6Al4V is the most widely-used titanium alloy in the aerospace industry, due to its unique combination of properties. These properties also make the alloy very challenging to machine. Complex aerospace geometries necessitate large material removal, and are therefore generally associated with high manufacturing costs. To investigate the effect of milling strategy and tool geometry on cutting performance, the new constant engagement milling strategy was firstly compared with a conventional approach. Thereafter, a component was milled with different cutting tool geometries. Cost savings of more than 40% were realised by using a constant engagement angle milling strategy. A reduction of 38% in machining time was achieved by using tools with a land on the rake side of the cutting edge. These incremental improvements made it possible to enhance the overall performance of the cutting process.

  16. STRESS ANALYSIS IN CUTTING TOOLS COATED TiN AND EFFECT OF THE FRICTION COEFFICIENT IN TOOL-CHIP INTERFACE

    OpenAIRE

    ASLANTAŞ, Kubilay

    2003-01-01

    The coated tools are regularly used in today's metal cutting industry. Because, it is well known that thin and hard coatings can reduce tool wear, improve tool life and productivity. Such coatings have significantly contributed to the improvements cutting economies and cutting tool performance through lower tool wear and reduced cutting forces. TiN coatings have especially high strength and low friction coefficients. During the cutting process, low friction coefficient reduce damage in cutt...

  17. Selection and Implementation of a Replacement Cutting Tool Selection Application

    Energy Technology Data Exchange (ETDEWEB)

    Rice, Gordon

    2008-10-06

    A new commercial cutting tool software package replaced an internally created legacy system. This report describes the issues that surfaced during the migration and installation of the commercial package and the solutions employed. The primary issues discussed are restructuring the data between two drastically different database schemas and the creation of individual component graphics.

  18. IMPACT OF DEPTH OF CUT ON CHIP FORMATION IN AZ91HP MAGNESIUM ALLOY MILLING WITH TOOLS OF VARYING CUTTING EDGE GEOMETRY

    Directory of Open Access Journals (Sweden)

    Olga Gziut

    2015-05-01

    Full Text Available Safety of Mg milling processes can be expressed by means of the form and the number of fractions of chips formed during milling. This paper presents the state of the art of magnesium alloys milling technology in the aspect of chip fragmentation. Furthermore, the impact of the depth of cut ap and the rake angle γ on the number of chip fractions was analysed in the study. These were conducted on AZ91HP magnesium cast alloy and milling was performed with carbide tools of varying rake angle values (γ = 5º and γ = 30º. It was observed that less intense chip fragmentation occurs with decreasing depth of cut ap. The number of chip fractions was lower at the tool rake angle of γ = 30º. The test results were formulated as technological recommendations according to the number of generated chip fractions.

  19. Setting of angles on machine tools speeded by magnetic protractor

    Science.gov (United States)

    Vale, L. B.

    1964-01-01

    An adjustable protractor facilitates transference of angles to remote machine tools. It has a magnetic base incorporating a beam which can be adjusted until its shadow coincides with an image on the screen of a projector.

  20. Quality management in development of hard coatings on cutting tools

    Directory of Open Access Journals (Sweden)

    M. Soković

    2007-09-01

    Full Text Available Purpose: In this paper, an attempt is made to establish the general model of quality management also to the field of development and introducing of hard coatings on cutting tools.Design/methodology/approach: The conventional PVD and CVD methods have its limitations and that innovative processes are essential within the framework of an environmentally oriented quality management system. Meeting the requirements of ISO 9000 and ISO 14000 standards, the proposed model ensures the fulfilment of the basic requirements leading to the required quality of preparation processes and the quality of end products (hard coatings.Findings: One of the main pre-requisites for successful industrial production is the use of quality coated cutting tools with defined mechanical and technological properties. Therefore, for the development and introduction of new coated cutting tool (new combination of cutting material and hard coatings, it is necessary to carry out a number of studies with the purpose to optimize the coatings composition and processing procedures, and also to test new tools in working conditions.Research limitations/implications: The requirements from industry: produce faster, better, safety and more ecologically, force us to develop new effective tools and innovative technologies. This provides a technological challenge to the scientists and engineers and increases the importance of knowing several scientific disciplines.Practical implications: The quality of a company’s product directly affects its competitive position, profitability and credibility in the market. Quality management system must undergo a process of continuous improvement, which extends from the deployment of preventive quality assurance methods to the application of closed loop quality circuits.Originality/value: Design of the original and structured model of quality management system for successful development, producing and involving of new coated tools in the practice.

  1. The CutFlowService tool in the ATLAS experiment

    Energy Technology Data Exchange (ETDEWEB)

    Firmino da Costa, Joao [Deutsches Elektronen-Synchrotron, Hamburg (Germany)

    2011-07-01

    We present the CutFlowSvc, a service for coherent organization of the reading and writing of bookkeeping information, in the context of the ATLAS experiment. It is a necessary tool because amount of data stored by the LHC experiments is typically so large, that running each individual analysis or performance measurement over the full dataset including all details is prohibitive. Hence, the data is stored consecutively in different data sets of smaller size, each skimmed from the previous, larger format. The end user therefore needs detailed information about the application and efficiency of each cut used for the reduction of the dataset in the steps before. The implementation of the CutFlowSvc within the ATLAS software framework Athena is summarized as well as its application for different ATLAS-specific data formats: the POOL format as well as flat data structures. Finally an overview of future developments is presented.

  2. The CutFlowService tool in the ATLAS experiment

    International Nuclear Information System (INIS)

    We present the CutFlowSvc, a service for coherent organization of the reading and writing of bookkeeping information, in the context of the ATLAS experiment. It is a necessary tool because amount of data stored by the LHC experiments is typically so large, that running each individual analysis or performance measurement over the full dataset including all details is prohibitive. Hence, the data is stored consecutively in different data sets of smaller size, each skimmed from the previous, larger format. The end user therefore needs detailed information about the application and efficiency of each cut used for the reduction of the dataset in the steps before. The implementation of the CutFlowSvc within the ATLAS software framework Athena is summarized as well as its application for different ATLAS-specific data formats: the POOL format as well as flat data structures. Finally an overview of future developments is presented.

  3. Ultrasonic pulsations of pressure in a water jet cutting tool

    OpenAIRE

    Říha, Z. (Zdeněk); Foldyna, J.

    2012-01-01

    Water flow in a tool for water jet cleaning and cutting is evaluated in this paper. There are ultrasonic pulsations of high pressure in the given domain. The efficiency of the amplification of high pressure pulsations in the transitional space between larger and smaller pipes is analysed. Three types of transitional spaces are compared in the paper: step change, conical and radius change of pipe diameters.

  4. The Effects of Cutting Tool Coating on the Surface Roughness of AISI 1015 Steel Depending on Cutting Parameters

    OpenAIRE

    Hasan GÖKKAYA

    2006-01-01

    The effects of a number of cutting tool coating materials on the surface quality of workpieces, depending on various cutting parameters, were investigated. AISI 1015 steel was processed without cooling on a lathe using 4 different cemented carbide cutting tools, i.e. uncoated, coated with AlTiN and coated with TiAlN using the PVD technique, and one with 3-layer coatings (outermost being TiN) applied by the CVD technique. Among the cutting parameters, the depth of cut was kept constan...

  5. EXPERIMENTAL INVESTIGATION OF THE TOOL-CHIP INTERFACE TMPERATURES ON UNCOATED CEMENTIDE CARBIDE CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Kasım HABALI

    2005-01-01

    Full Text Available It is known that the temperature as the result of the heat developed during machining at the tool-chip interface has an influence on the tool life and workpiece surface guality and the methods for measuring this temperature are constantly under investigation. In this study, the measurement of tool-chip interface temperature using toolworkpiece termocouple method was investigated. The test were carried out on a AISI 1040 steel and the toolchip interface temperature variation was examined depending on the cutting speed and feed rate. The obtained groups show that cutting speed has more influence on the temperature than feedrate has.

  6. MECHANISMS OF CUTTING BLADE WEAR AND THEIR INFLUENCE ON CUTTING ABILITY OF THE TOOL DURING MACHINING OF SPECIAL ALLOYS

    Directory of Open Access Journals (Sweden)

    Tomáš Zlámal

    2016-09-01

    Full Text Available With increased requirements for quality and shelf life of machined parts there is also a higher share of the use of material with specific properties that are identified by the term “superalloys”. These materials differ from common steels by mechanical and physical properties that cause their worse machinability. During machining of “superalloys” worse machinability has negative influence primarily on the amount of cutting edge wear, which shortens durability of the cutting tool. The goal of experimental activity shown in this contribution is to determine individual mechanisms of the cutting edge wear and their effects on the cutting ability during high speed machining of nickel superalloy. A specific exchangeable cutting insert made from cubic boric nitride was used for machining of the 625 material according to ASM 5666F. The criteria to evaluate cutting ability and durability of the cutting tool became selected parameters of surface integrity and quality of the machined surface.

  7. Hard and wear resistant coatings for cutting tools

    OpenAIRE

    K. Gołombek; L.A. Dobrzański

    2007-01-01

    Purpose: The paper presents investigation results of structure and properties of the cemented carbide tips and cermet tools, both uncoated and coated with single and multiple hard surface layers in the physical (PVD) and chemical (CVD) vapour deposition processes.Design/methodology/approach: SEM, TEM, X-ray, Microhardness, Scratch test, Cutting test.Findings: The TiN+gradient or multi (Ti,Al,Si)N+TiN system coatings deposited with the PVD method in the cathodic arc evaporation CAE onto the s...

  8. Using internally cooled cutting tools in the machining of difficult-to-cut materials based on Waspaloy

    Directory of Open Access Journals (Sweden)

    Yahya Isik

    2016-05-01

    Full Text Available Nickel-based superalloys such as Waspaloy are used for engine components and in the nuclear industry, where considerable strength and corrosion resistance at high operating temperatures are called for. These characteristics of such alloys cause increases in cutting temperature and resultant tool damage, even at low cutting speeds and low feed rates. Thus, they are classified as difficult-to-cut materials. This article presents a cooling method to be used in metal cutting based on a tool holder with a closed internal cooling system with cooling fluid circulating inside. Hence, a green cooling method that does not harm the environment and is efficient in removing heat from the cutting zone was developed. A series of cutting experiments were conducted to investigate the practicality and effectiveness of the internally cooled tool model. The developed system achieved up to 13% better surface quality than with dry machining, and tool life was extended by 12%. The results clearly showed that with the reduced cutting temperature of the internal cooling, it was possible to control the temperature and thus prevent reaching the critical cutting temperature during the turning process, which is vitally important in extending tool life during the processing of Waspaloy.

  9. Design of an instrumented smart cutting tool and its implementation and application perspectives

    OpenAIRE

    Wang, C; CHENG, K; Chen, X.; Minton, T.; Rakowski, R

    2014-01-01

    This paper presents an innovative design of a smart cutting tool, using two surface acoustic wave (SAW) strain sensors mounted onto the top and the side surface of the tool shank respectively, and its implementation and application perspectives. This surface acoustic wave-based smart cutting tool is capable of measuring the cutting force and the feed force in a real machining environment, after a calibration process under known cutting conditions. A hybrid dissimilar workpiece is then machine...

  10. Effects of tool flank wear on orthogonal cutting process of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    YUAN Ping; KE Ying-lin

    2006-01-01

    The tool flank begins to wear out as soon as cutting process proceeds. Cutting parameters such as cutting forces and cutting temperature will vary with increasing degree of flank wear. In order to reveal the relationship between them, the theoretical situations of cutting process were analyzed considering the tool flank wear effect. The variation rules of cutting force, residual stress and temperature distributions along with the tool flank wear were analyzed comparing with the sharp tool tip. Through FEM simulation method, affections of the tool flank wear value VB on cutting forces, residual stress and temperature distributions were analyzed. A special result in this simulation is that the thrust force is more sensitive to tool flank wear, which can be used as a recognition method of tool condition monitoring. The FEM simulation analysis result agrees well with the experimental measuring data in public literatures and some experiments made also by the authors.

  11. Prediction and Control of Cutting Tool Vibration in Cnc Lathe with Anova and Ann

    Directory of Open Access Journals (Sweden)

    S. S. Abuthakeer

    2011-06-01

    Full Text Available Machining is a complex process in which many variables can deleterious the desired results. Among them, cutting tool vibration is the most critical phenomenon which influences dimensional precision of the components machined, functional behavior of the machine tools and life of the cutting tool. In a machining operation, the cutting tool vibrations are mainly influenced by cutting parameters like cutting speed, depth of cut and tool feed rate. In this work, the cutting tool vibrations are controlled using a damping pad made of Neoprene. Experiments were conducted in a CNC lathe where the tool holder is supported with and without damping pad. The cutting tool vibration signals were collected through a data acquisition system supported by LabVIEW software. To increase the buoyancy and reliability of the experiments, a full factorial experimental design was used. Experimental data collected were tested with analysis of variance (ANOVA to understand the influences of the cutting parameters. Empirical models have been developed using analysis of variance (ANOVA. Experimental studies and data analysis have been performed to validate the proposed damping system. Multilayer perceptron neural network model has been constructed with feed forward back-propagation algorithm using the acquired data. On the completion of the experimental test ANN is used to validate the results obtained and also to predict the behavior of the system under any cutting condition within the operating range. The onsite tests show that the proposed system reduces the vibration of cutting tool to a greater extend.

  12. Defining the effect of sweep tillage tool cutting edge geometry on tillage forces using 3D discrete element modelling

    Directory of Open Access Journals (Sweden)

    Mustafa Ucgul

    2015-09-01

    Full Text Available The energy required for tillage processes accounts for a significant proportion of total energy used in crop production. In many tillage processes decreasing the draft and upward vertical forces is often desired for reduced fuel use and improved penetration, respectively. Recent studies have proved that the discrete element modelling (DEM can effectively be used to model the soil–tool interaction. In his study, Fielke (1994 [1] examined the effect of the various tool cutting edge geometries, namely; cutting edge height, length of underside rub, angle of underside clearance, on draft and vertical forces. In this paper the experimental parameters of Fielke (1994 [1] were simulated using 3D discrete element modelling techniques. In the simulations a hysteretic spring contact model integrated with a linear cohesion model that considers the plastic deformation behaviour of the soil hence provides better vertical force prediction was employed. DEM parameters were determined by comparing the experimental and simulation results of angle of repose and penetration tests. The results of the study showed that the simulation results of the soil-various tool cutting edge geometries agreed well with the experimental results of Fielke (1994 [1]. The modelling was then used to simulate a further range of cutting edge geometries to better define the effect of sweep tool cutting edge geometry parameters on tillage forces. The extra simulations were able to show that by using a sharper cutting edge with zero vertical cutting edge height the draft and upward vertical force were further reduced indicating there is benefit from having a really sharp cutting edge. The extra simulations also confirmed that the interpolated trends for angle of underside clearance as suggested by Fielke (1994 [1] where correct with a linear reduction in draft and upward vertical force for angle of underside clearance between the ranges of −25 and −5°, and between −5 and 0°. The

  13. STRESS ANALYSIS IN CUTTING TOOLS COATED TiN AND EFFECT OF THE FRICTION COEFFICIENT IN TOOL-CHIP INTERFACE

    Directory of Open Access Journals (Sweden)

    Kubilay ASLANTAŞ

    2003-02-01

    Full Text Available The coated tools are regularly used in today's metal cutting industry. Because, it is well known that thin and hard coatings can reduce tool wear, improve tool life and productivity. Such coatings have significantly contributed to the improvements cutting economies and cutting tool performance through lower tool wear and reduced cutting forces. TiN coatings have especially high strength and low friction coefficients. During the cutting process, low friction coefficient reduce damage in cutting tool. In addition, maximum stress values between coating and substrate also decrease as the friction coefficient decreases. In the present study, stress analysis is carried out for HSS (High Speed Steel cutting tool coated with TiN. The effect of the friction coefficient between tool and chip on the stresses developed at the cutting tool surface and interface of coating and HSS is investigated. Damage zones during cutting process was also attempted to determine. Finite elements method is used for the solution of the problem and FRANC2D finite element program is selected for numerical solutions.

  14. WEAR AND LIFE OF PCBN TOOLS WHEN DRY-CUTTING BEARING STEEL GCr15

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The wear forms and reasons of PCBN tools when dry-cutting bearing steel GCr15 are studied systematically. The effect law of the workpiece hardness on PCBN tools is gained and tool wearing with the quickest speed at the workpiece critical hardness is proved. The life equation at two kinds of workpiece hardness demonstrates that the effect of the cutting speed on the PCBN tool life is less than that of carbide tools and ceramic tools.

  15. Cryogenic turning of the Ti-6Al-4V alloy with modified cutting tool inserts

    Science.gov (United States)

    Dhananchezian, M.; Pradeep Kumar, M.

    2011-01-01

    Productivity in the machining of titanium alloys is adversely affected by rapid tool wear as a consequence of high cutting zone temperature. Conventional cutting fluids are ineffective in controlling the cutting temperature in the cutting zone. In this research work, an attempt has been made to investigate the effect of liquid nitrogen when it is applied to the rake surface, and the main and auxiliary flank surfaces through holes made in the cutting tool insert during the turning of the Ti-6Al-4V alloy. The cryogenic results of the cutting temperature, cutting forces, surface roughness and tool wear of the modified cutting tool insert have been compared with those of wet machining. It has been observed that in the cryogenic cooling method, the cutting temperature was reduced by 61-66% and the surface roughness was reduced to a maximum of 36% over wet machining. The cutting force was decreased by 35-42% and the flank wear was reduced by 27-39% in cryogenic cooling over that of wet machining. Cryogenic cooling enabled a substantial reduction in the geometry of tool wear through the control of the tool wear mechanisms. The application of liquid nitrogen to the heat generation zones through holes made in the cutting tool insert was considered to be more effective over conventional machining.

  16. Design and analysis of the internally cooled smart cutting tools with the applications to adaptive machining

    OpenAIRE

    Bin Che Ghani, Saiful Anwar

    2013-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Adaptive machining with internally cooled smart cutting tools is a smart solution for industrial applications, which have stringent manufacturing requirements such as contamination free machining (CFM), high material removal rate, low tool wear and better surface integrity. The absence of cutting fluid in CFM causes the cutting tool and the workpiece subject to great thermal loads owing to hi...

  17. Micro Shot Blasting of Machine Tools for Improving Surface Finish and Reducing Cutting Forces in Manufacturing

    OpenAIRE

    Vahey, James, (Thesis); Kennedy, David

    2005-01-01

    Micro blasting of cutting tips and tools is a very effective and reliable method of advancing the life of tools under the action of turning, milling, drilling, punching and cutting. This paper outlines the ways in which micro blasted tools, both coated and un coated have benefited from shot blasting and resulted in greater productivity, lower cutting forces, improved surface finish of the work pieces and less machine downtime. The process of micro blasting is discussed in the paper. Its effec...

  18. Development of remote pipe cutting tool for divertor cassettes in JT-60SA

    International Nuclear Information System (INIS)

    Remote pipe cutting tool accessing from inside pipe has been newly developed for JT-60SA. The tool head equips a disk-shaped cutter blade and four rollers which are subjected to the reaction force. The tool pushes out the cutter blade by decreasing the distance between two cams. The tool cuts a cooling pipe by both pushing out the cutter blade and rotating the tool head itself. The roller holder is not pushed out anymore after touching the inner wall of the pipe. In other words, only cutter blade is pushed out after bringing the tool axis into the pipe axis. Outer diameter of the cutting tool head is 44 mm. The cutting tool is able to push out the cutter blade up to 32.5 mm in radius, i.e. 65 mm in diameter, which is enough to cut the pipe having an outer diameter of 59.8 mm. The thickness and material of the cooling pipe are 2.8 mm and SUS316L, respectively. The length of the cutting tool head is about 1 m. The tool is able to cut a pipe locates about 480 mm in depth from the mounting surface on the divertor cassette. The pipe cutting system equips two cutting heads and they are able to cut two pipes at the same time in order to remove the inner target plate. Reproducibility of the cross-sectional shape of the cut pipe is required for re-welding. The degree of reproducibility is inside 0.1 mm except for burr at outside of the pipe, which is enough to re-weld the cut pipe. Some swarf is generated during cutting the double-layered pipe assuming a plug located on the top of the pipe. The swarf is deposited on the bottom of the plug and collected by pulling out the plug in the actual equipment

  19. Wear Patterns and Mechanisms of Cutting Tools in High Speed Face Milling

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    High speed machining has received an important interest because it leads to an increase of productivity and a better workpiece surface quality. However, at high cutting speeds, the tool wear increases dramatically due to the high temperature at the tool-workpiece interface. Tool wear impairs the surface finish and hence the tool life is reduced. That is why an important objective of metal cutting research has been the assessment of tool wear patterns and mechanisms. In this paper, wear performances of PCBN ...

  20. Residual Stress Distribution in PVD-Coated Carbide Cutting Tools-Origin of Cohesive Damage

    Directory of Open Access Journals (Sweden)

    B. Breidenstein

    2012-09-01

    Full Text Available PVD-coatings for cutting tools mean a substantial progress for tool lifetime and cutting conditions. Such tools, however, hold the risk of cost intensive sudden process breaks as a result of cohesive damage. This damage mechanism does not consist of a coating adhesion problem, but it can be traced back to the residual stress distribution in coating and substrate. This paper shows how residual stresses develop during the process chain for the manufacturing of PVDcoated carbide cutting tools. By means of different methods for residual stress determination it is shown that the distribution of residual stresses within the tool finally is responsible for the risk of cohesive tool damage.

  1. EFFECT OF TOOL NOSE RADIUS AND CUTTING PARAMETERS ON TOOL LIFE, SURFACE ROUGHNESS IN TURNING OF GREY CAST IRON

    Directory of Open Access Journals (Sweden)

    Prasanna P Kulkarni

    2014-03-01

    Full Text Available In metal cutting industries peoples are trying to reduce the cost of the production by proper selection of inserts, tool geometry, and cutting conditions to obtain economical benefits. Tool nose radius has significant influence on tool life and surface finish. The aim of this research is to investigate the effect of tool nose radius under different cutting conditions and their effect on tool life, surface roughness. The measurement has been carried out by rough boring operation using grey cast iron cylinder liners at three cutting speed (Vc and feed rate (f. Depth of cut (doc is kept constant at 2.5mm.Cutting tool used in this work is multilayer coated tool of nose radius 0.8mm and 1.2mm nose radius. Tool coated with titanium nitride (TiN + titanium carbo nitride (TiCN +Aluminium oxide (Al2O3 coating. The insert is designated with SNMG 120408. Cutting conditions used is speed (Vc 100m/min, 125m/min and 150m/min. Feed rate (f 0.20mm/rev,0.23mm/rev,0.27mm/rev.Finally results of the present work determine the appropriate parameter for increasing the tool life and surface finish for two different nose radius tools.

  2. Modelling of cutting tool - soil interaction - part I: contact behaviour

    Science.gov (United States)

    Nardin, A.; Zavarise, G.; Schrefler, B. A.

    The unknown interaction of the cutting tools with geological settings represents an interesting problem for the excavation machinery industry. To simplify the non-linear aspects involved in the numerical analysis of such phenomena a strategy for an accurate soil modelling has to be defined. A possible approach is the discrete one, by considering the soil as an assembly of rigid spheres. In this work this strategy is adopted. The basic idea is to concentrate at the contact level between the spheres the real mechanical behaviour of the soil. For this purpose suitable contact models have been developed, where specific elasto-plastic laws have been implemented in the node-to-segment contact formulation. The framework for the plastic behaviour consists of a failure criterion, a one-dimensional, rate-independent elasto-plastic flow rule for the normal and the tangential force and a non-linear yield criterion. The final aim of this paper is to develop mechanical models to study the behaviour of stiff soils and rocks under different loading conditions.

  3. Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

    Science.gov (United States)

    Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

    2016-07-01

    Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

  4. Experimental investigation of cutting tool performance in high speed cutting of hardened X210 Cr12 cold-work tool steel (62 HRC)

    International Nuclear Information System (INIS)

    This study explored the performance and wear behaviour of different cutting tools in end milling of X210 Cr12 cold-work tool steel hardened to 62 HRC. The purpose of the experiments reported in this paper is to investigate the wear of TiCN coated tungsten carbide, TiCN + TiAlN coated tungsten carbide, TiAlN coated cermet, mixed ceramic with Al2O3 + TiCN and cubic boron nitride (CBN) tools. Tool performance evaluation was based on the surface finish and tool flank wear. Tool flank wear was studied carefully through JSM 5600 (30 kW) scanning electron microscope. Surface roughness values were measured by Mitutoyo Metusurf 310 equipment. CBN tool exhibited the best cutting performance in terms of both flank wear and surface finish. The highest volume of metal removal was obtained with CBN tool

  5. Investigation of tool geometry effect and penetration strategies on cutting forces during thread milling

    OpenAIRE

    Sharma, Vishal; Fromentin, Guillaume; Poulachon, Gérard; BRENDLEN, Romain

    2014-01-01

    The application of thread milling is increasing in industry because of its inherent advantages over other thread cutting techniques. The objective of this study is to investigate the effect of milling cutter tool geometry on cutting forces during thread milling. The proposed method can compare the performance of milling cutters in spite of the different number of tooth. The best thread milling cutter among the studied tools was determined from the cutting forces point of view. Furthermore, th...

  6. Communication research between working capacity of hard- alloy cutting tools and fractal dimension of their wear

    Science.gov (United States)

    Arefiev, K.; Nesterenko, V.; Daneykina, N.

    2016-06-01

    The results of communication research between the wear resistance of the K applicability hard-alloy cutting tools and the fractal dimension of the wear surface, which is formed on a back side of the cutting edge when processing the materials showing high adhesive activity are presented in the paper. It has been established that the wear resistance of tested cutting tools samples increases according to a fractal dimension increase of their wear surface.

  7. Development of Software for Analyzing Breakage Cutting ToolsBased on Image Processing

    Institute of Scientific and Technical Information of China (English)

    赵彦玲; 刘献礼; 王鹏; 王波; 王红运

    2004-01-01

    As the present day digital microsystems do not provide specialized microscopes that can detect cutting-tool, analysis software has been developed using VC++. A module for verge test and image segmentation is designed specifically for cutting-tools. Known calibration relations and given postulates are used in scale measurements. Practical operations show that the software can perform accurate detection.

  8. Design of an instrumented smart cutting tool and its implementation and application perspectives

    International Nuclear Information System (INIS)

    This paper presents an innovative design of a smart cutting tool, using two surface acoustic wave (SAW) strain sensors mounted onto the top and the side surface of the tool shank respectively, and its implementation and application perspectives. This surface acoustic wave-based smart cutting tool is capable of measuring the cutting force and the feed force in a real machining environment, after a calibration process under known cutting conditions. A hybrid dissimilar workpiece is then machined using the SAW-based smart cutting tool. The hybrid dissimilar material is made of two different materials, NiCu alloy (Monel) and steel, welded together to form a single bar; this can be used to simulate an abrupt change in material properties. The property transition zone is successfully detected by the tool; the sensor feedback can then be used to initiate a change in the machining parameters to compensate for the altered material properties. (paper)

  9. Design of an instrumented smart cutting tool and its implementation and application perspectives

    Science.gov (United States)

    Wang, Chao; Cheng, Kai; Chen, Xun; Minton, Timothy; Rakowski, Richard

    2014-03-01

    This paper presents an innovative design of a smart cutting tool, using two surface acoustic wave (SAW) strain sensors mounted onto the top and the side surface of the tool shank respectively, and its implementation and application perspectives. This surface acoustic wave-based smart cutting tool is capable of measuring the cutting force and the feed force in a real machining environment, after a calibration process under known cutting conditions. A hybrid dissimilar workpiece is then machined using the SAW-based smart cutting tool. The hybrid dissimilar material is made of two different materials, NiCu alloy (Monel) and steel, welded together to form a single bar; this can be used to simulate an abrupt change in material properties. The property transition zone is successfully detected by the tool; the sensor feedback can then be used to initiate a change in the machining parameters to compensate for the altered material properties.

  10. Decrease of FIB-induced lateral damage for diamond tool used in nano cutting

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Wei [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Xu, Zongwei, E-mail: zongweixu@163.com [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Fang, Fengzhou, E-mail: fzfang@gmail.com [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Liu, Bing; Xiao, Yinjing; Chen, Jinping [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Wang, Xibin [School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081 (China); Liu, Hongzhong [State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049 (China)

    2014-07-01

    Highlights: • We mainly aim to characterize and decrease the FIB-induced damage on diamond tool. • Raman and XPS methods were used to characterize the nanoscale FIB-induced damage. • Lower energy FIB can effectively lessen the FIB-induced damage on diamond tool. • The diamond tools’ performance was greatly improved after FIB process optimization. • 6 nm chip thickness of copper was achieved by diamond tool with 22 nm edge radius. - Abstract: Diamond cutting tools with nanometric edge radius used in ultra-precision machining can be fabricated by focused ion beam (FIB) technology. However, due to the nanoscale effects, the diamond tools performance and the cutting edge lifetime in nano cutting would be degraded because of the FIB-induced nanoscale lateral damage. In this study, the methods of how to effectively characterize and decrease the FIB-induced lateral damage for diamond tool are intensively studied. Based on the performance optimization diamond machining tools, the controllable chip thickness of less than 10 nm was achieved on a single-crystal copper in nano cutting. In addition, the ratio of minimum thickness of chip (MTC) to tool edge radius of around 0.3–0.4 in nano cutting is achieved. Methods for decreasing the FIB-induced damage on diamond tools and adding coolant during the nano cutting are very beneficial in improving the research of nano cutting and MTC. The nano cutting experiments based on the sharp and high performance of diamond tools would validate the nano cutting mechanisms that many molecular dynamic simulation studies have put forward and provide new findings for nano cutting.

  11. SOFTWARE TOOL FOR LASER CUTTING PROCESS CONTROL – SOLVING REAL INDUSTRIAL CASE STUDIES

    Directory of Open Access Journals (Sweden)

    Miloš Madić

    2016-08-01

    Full Text Available Laser cutting is one of the leading non-conventional machining technologies with a wide spectrum of application in modern industry. It order to exploit a number of advantages that this technology offers for contour cutting of materials, it is necessary to carefully select laser cutting conditions for each given workpiece material, thickness and desired cut qualities. In other words, there is a need for process control of laser cutting. After a comprehensive analysis of the main laser cutting parameters and process performance characteristics, the application of the developed software tool “BRUTOMIZER” for off-line control of CO2 laser cutting process of three different workpiece materials (mild steel, stainless steel and aluminum is illustrated. Advantages and abilities of the developed software tool are also illustrated.

  12. Forces in Hard Turning of 51CrV4 with Wiper Cutting Tool

    Institute of Scientific and Technical Information of China (English)

    HE Xinfeng; WU Su; Hubert Kratz

    2006-01-01

    For precision machining, the hard turning process is becoming an important alternative to some of the existing grinding processes. This paper presents an analytical model for predicting cutting forces in hard turning of 51CrV4 with hardness of 68 HRC. The cutting tool used is made from cubic boron nitride (CBN) with a wiper cutting edge. Formulas for differential chip loads are derived for three different situations, depending on the radial depth of cut. The cutting forces are determined by integrating the differential cutting forces over the tool-workpiece engagement domain. For validation, cutting forces predicted by the model were compared with experimental measurements, and most of the results agree quite well.

  13. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    Science.gov (United States)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  14. Effect of Cutting Parameters on Microhardness in 2 mm Slot Milling Hardened Tool Steel

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2004-01-01

    This paper presents an experimental study on the dependency of surface integrity on cutting parameters in slot milling of hardened tool steel. A series of 2 mm slot milling tests have been performed with different cutting parameters. Microhardness was chosen for evaluation of subsurface integrity....... The process was found to be sensitive to cutting parameters. An increase of feed per tooth or depth of cut produced a reduction of the microhardness of the slot surface. An optimal combination of machining parameters was found to be 80-110 m/min in cutting speed, 0.005 mm in feed per tooth and 0.1 mm...

  15. NC flame pipe cutting machine tool based on open architecture CNC system

    Institute of Scientific and Technical Information of China (English)

    Xiaogen NIE; Yanbing LIU

    2009-01-01

    Based on the analysis of the principle and flame movement of a pipe cutting machine tool, a retrofit NC flame pipe cutting machine tool (NFPCM) that can meet the demands of cutting various pipes is proposed. The paper deals with the design and implementation of an open architecture CNC system for the NFPCM, many of whose aspects are similar to milling machines; however, different from their machining processes and control strategies. The paper emphasizes on the NC system structure and the method for directly creating the NC file according to the cutting type and parameters. Further, the paper develops the program and sets up the open and module NC system.

  16. STUDY ON COATING MECHANISM OF DIAMOND FILM ON CUTTING TOOL AND ITS APPLICATION

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The deposition mechanism of diamond film on cutting tools and the state of the interface between film and substrate are studied theoretically and experimentally. Methods for controlling diamond crystalline state and improving adhesion of diamond films to substrates are proposed to improve the quality of diamond-coated tools.Experiments are performed by cutting Al-Sil8% alloy and SiCp/Al composite with diamond coated tool. The results indicate that the life of coated tools is 90 times higher than that of non-coated tools. Wear mechanism of diamond-coated tools is also studied.

  17. A methodology for cutting tool management through the integration of CAPP and scheduling

    OpenAIRE

    Meseguer Calas, Amparo; Gonzalez Contreras, F

    2008-01-01

    Abstract Tool management is an important element in the efficiency of flexible manufacturing systems. This paper improves manufacturing flexibility through integrated computer aided process planning and scheduling with tool management. A new methodology for cutting tool management is introduced, based on the use of alternative tools. In the methodology proposed, computer aided process planning singles out all possible tool alternatives for each operation. The tool manager is design...

  18. Laboratory versus industrial cutting force sensor in tool condition monitoring system

    International Nuclear Information System (INIS)

    Research works concerning the utilisation of cutting force measures in tool condition monitoring usually present results and deliberations based on laboratory sensors. These sensors are too fragile to be used in industrial practice. Industrial sensors employed on the factory floor are less accurate, and this must be taken into account when creating a tool condition monitoring strategy. Another drawback of most of these works is that constant cutting parameters are used for the entire tool life. This does not reflect industrial practice where the same tool is used at different feeds and depths of cut in sequential passes. This paper presents a comparison of signals originating from laboratory and industrial cutting force sensors. The usability of the sensor output was studied during a laboratory simulation of industrial cutting conditions. Instead of building mathematical models for the correlation between tool wear and cutting force, an FFBP artificial neural network was used to find which combination of input data would provide an acceptable estimation of tool wear. The results obtained proved that cross talk between channels has an important influence on cutting force measurements, however this input configuration can be used for a tool condition monitoring system

  19. Verifying Nd-Tool Quality Using Plunge Cuts And Micro-Interferometer

    Science.gov (United States)

    Mullner, Dieter

    1986-11-01

    In micromachining of aspherical surfaces the diamond tools are used in a zone extending over a certain segment. This zone is minimized in the spherical generator type machine, but it must be found and located by knowing edge quality over the entire length. Our method of verifying edge sharpness over the entire tool radius as well as the circularity (form) consists in viewing with a micro-interferometer a plunge cut trace produced in the real tool-workpiece configuration. This allows to set a partially defective tool for optimum machining conditions. One can also set for best cutting depth, because certain tool damages on the rear phase become effective only with deeper cuts. This will be illustrated. The micro-interferometer plunge cut inspection allows to detect material vibration, chatter and crossflow of material.

  20. Carbon nanotube reinforced metal binder for diamond cutting tools

    DEFF Research Database (Denmark)

    Sidorenko, Daria; Mishnaevsky, Leon; Levashov, Evgeny;

    2015-01-01

    The potential of carbon nanotube reinforcement of metallic binders for the improvement of quality and efficiency of diamond cutting wheels is studied. The effect of multi-walled carbon nanotube (MWCNT) reinforcement on the mechanical properties i.e. hardness, Young modulus, strength and deformation...

  1. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    Science.gov (United States)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  2. A Hybrid Pattern Recognition Architecture for Cutting Tool Condition Monitoring

    OpenAIRE

    Fu, Pan; Hope, A. D.

    2008-01-01

    An intelligent tool condition monitoring system has been established. Tool wear classification is realized by applying a unique fuzzy neural hybrid pattern recognition system. On the basis of this investigation, the following conclusions can be made.

  3. Hardening Effect on Machined Surface for Precise Hard Cutting Process with Consideration of Tool Wear

    Institute of Scientific and Technical Information of China (English)

    YANG Yongheng

    2014-01-01

    During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.

  4. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    Chernobay; Sergey; P.

    2005-01-01

    One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.……

  5. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.

  6. Reducing bending stress in external spur gears by redesign of the standard cutting tool

    DEFF Research Database (Denmark)

    Pedersen, Niels Leergaard

    2009-01-01

    For the design of gears the stress due to bending plays a significant role. The stress from bending is largest in the root of the gear teeth, and the magnitude of the maximum stress is controlled by the nominal bending stress and stress concentration due to the geometric shape of the tooth....... In this work the bending stress of involute teeth is minimized by shape optimizing the tip of the standard cutting tool. By redesign of the tip of the standard cutting tool we achieve that the functional part of the teeth stays the same while at the same time the root shape is changed so that a reduction...... of the stresses results. The tool tip shape is described by different parameterizations that use the super ellipse as the central shape. For shape optimization it is important that the shape is given analytically. The shape of the cut tooth that is the envelope of the cutting tool is found analytically...

  7. Research on the Cutting Performance of Cubic Boron Nitride Tools

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    There were only two kinds of superhard tool material at the past, i.e. diamond and cubic boron nitride (CBN). Manmade diamond and CBN are manufactured by the middle of 20th century. Various manufacturing methods and manmade superhard materials were developed later. They were widely used in different industry and science areas. Recently, a new kind of superhard tool material, C 3N 4 coating film, had been developed. American physical scientists, A. M. Liu and M. L. Cohen, designed a new kind of inorganic c...

  8. Wood Material CNC Cutting Tool Selection and Cutting Specification Determination%木质材料CNC数控加工刀具的选择与切削用量确定

    Institute of Scientific and Technical Information of China (English)

    李黎

    2012-01-01

    根据木材数控加工的特点,铣削加工要素,材料性质等几方面介绍了木质材料CNC数控加工刀具技术参数、角度参数、结构形式、切削用量的选用原则和方法。%The selection principle and method for the technical parameters, angle parameters , structural forms and cutting specification of wood material CNC cutting tools are introduced in terms of the characteristics of wood CNC processing, milling elements and material nature.

  9. Reliability estimation for cutting tools based on logistic regression model using vibration signals

    Science.gov (United States)

    Chen, Baojia; Chen, Xuefeng; Li, Bing; He, Zhengjia; Cao, Hongrui; Cai, Gaigai

    2011-10-01

    As an important part of CNC machine, the reliability of cutting tools influences the whole manufacturing effectiveness and stability of equipment. The present study proposes a novel reliability estimation approach to the cutting tools based on logistic regression model by using vibration signals. The operation condition information of the CNC machine is incorporated into reliability analysis to reflect the product time-varying characteristics. The proposed approach is superior to other degradation estimation methods in that it does not necessitate any assumption about degradation paths and probability density functions of condition parameters. The three steps of new reliability estimation approach for cutting tools are as follows. First, on-line vibration signals of cutting tools are measured during the manufacturing process. Second, wavelet packet (WP) transform is employed to decompose the original signals and correlation analysis is employed to find out the feature frequency bands which indicate tool wear. Third, correlation analysis is also used to select the salient feature parameters which are composed of feature band energy, energy entropy and time-domain features. Finally, reliability estimation is carried out based on logistic regression model. The approach has been validated on a NC lathe. Under different failure threshold, the reliability and failure time of the cutting tools are all estimated accurately. The positive results show the plausibility and effectiveness of the proposed approach, which can facilitate machine performance and reliability estimation.

  10. Reliable tool life measurements in turning - an application to cutting fluid efficiency evaluation

    DEFF Research Database (Denmark)

    Axinte, Dragos A.; Belluco, Walter; De Chiffre, Leonardo

    2001-01-01

    ) provides efficiency evaluation. Six cutting oils, five of which formulated from vegetable basestock, were evaluated in turning. Experiments were run in a range of cutting parameters. according to a 2, 3-1 factorial design, machining AISI 316L stainless steel with coated carbide tools. Tool life......The paper proposes a method to obtain reliable measurements of tool life in turning, discussing some aspects related to experimental procedure and measurement accuracy. The method (i) allows and experimental determination of the extended Taylor's equation, with a limited set of experiments and (ii...

  11. Information Technology: A Tool to Cut Health Care Costs

    Science.gov (United States)

    Mukkamala, Ravi; Maly, K. J.; Overstreet, C. M.; Foudriat, E. C.

    1996-01-01

    Old Dominion University embarked on a project to see how current computer technology could be applied to reduce the cost and or to improve the efficiency of health care services. We designed and built a prototype for an integrated medical record system (MRS). The MRS is written in Tool control language/Tool kit (Tcl/Tk). While the initial version of the prototype had patient information hard coded into the system, later versions used an INGRES database for storing patient information. Currently, we have proposed an object-oriented model for implementing MRS. These projects involve developing information systems for physicians and medical researchers to enhance their ability for improved treatment at reduced costs. The move to computerized patient records is well underway, several standards exist for laboratory records, and several groups are working on standards for other portions of the patient record.

  12. Reliability of cut mark analysis in human costal cartilage: the effects of blade penetration angle and intra- and inter-individual differences.

    Science.gov (United States)

    Puentes, K; Cardoso, H F V

    2013-09-10

    Identification of tool class characteristics from cut marks in either bone or cartilage is a valuable source of data for the forensic scientist. Various animal models have been used in experimental studies for the analysis of individual and class characteristics. However, human tissue has seldom been used and it is likely to differ from that of non-humans in key aspects. This study wishes to assess how the knife's blade angle, and both intra- and inter-individual variation in cartilage samples affect the ability of costal cartilage to retain the original class characteristics of the knife, as measured microscopically by the distance between consecutive striations. The 120 cartilaginous samples used in this study originated from the ribcage of 6 male cadavers which were submitted to autopsy at the North Branch of the National Institute of Legal Medicine, in Portugal. Three different serrated knives were purchased from a large department store, and were used in the experimental cuts. Samples of costal cartilage from 2 individuals were assigned to each knife. Each individual provided 20 cartilage samples. Cartilage samples were manually cut using each of the three knives, following two motions: one straight up-and-down cutting motion and parallel and one perpendicular to the blade's teeth long axis forward cutting motion. Casts of the samples were made with Mikrosil(®). Image capture and processing were performed with an Olympus stereomicroscope and its software. The blade's penetration angle and inter-individual variation were shown to affect the identification of the tool class characteristics from the striation pattern observed in a kerf wall, although this seems to be related only to the degree of calcification of the costal cartilage. Intra-individual variation does not seem to significantly affect the identification of the tool class characteristics from the striation pattern observed in a kerf wall, for the same knife following the same motion. Although this

  13. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    Science.gov (United States)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2016-06-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  14. Thermal modelling of cooling tool cutting when milling by electrical analogy

    Directory of Open Access Journals (Sweden)

    Benmoussa H.

    2010-06-01

    Full Text Available Measurement temperatures by (some devises are applied immediately after shut-down and may be corrected for the temperature drop that occurs in the interval between shut-down and measurement. This paper presents a new procedure for thermal modelling of the tool cutting used just after machining; when the tool is out off the chip in order to extrapolate the cutting temperature from the temperature measured when the tool is at stand still. A fin approximation is made in enhancing heat loss (by conduction and convection to air stream is used. In the modelling we introduce an equivalent thermal network to estimate the cutting temperature as a function of specific energy. In another hand, a local modified element lumped conduction equation is used to predict the temperature gradient with time when the tool is being cooled, with initial and boundary conditions. These predictions provide a detailed view of the global heat transfer coefficient as a function of cutting speed because the heat loss for the tool in air stream is an order of magnitude larger than in normal environment. Finally we deduct the cutting temperature by inverse method.

  15. Kinect, a Novel Cutting Edge Tool in Pavement Data Collection

    Science.gov (United States)

    Mahmoudzadeh, A.; Firoozi Yeganeh, S.; Golroo, A.

    2015-12-01

    Pavement roughness and surface distress detection is of interest of decision makers due to vehicle safety, user satisfaction, and cost saving. Data collection, as a core of pavement management systems, is required for these detections. There are two major types of data collection: traditional/manual data collection and automated/semi-automated data collection. This paper study different non-destructive tools in detecting cracks and potholes. For this purpose, automated data collection tools, which have been utilized recently are discussed and their applications are criticized. The main issue is the significant amount of money as a capital investment needed to buy the vehicle. The main scope of this paper is to study the approach and related tools that not only are cost-effective but also precise and accurate. The new sensor called Kinect has all of these specifications. It can capture both RGB images and depth which are of significant use in measuring cracks and potholes. This sensor is able to take image of surfaces with adequate resolution to detect cracks along with measurement of distance between sensor and obstacles in front of it which results in depth of defects. This technology has been very recently studied by few researchers in different fields of studies such as project management, biomedical engineering, etc. Pavement management has not paid enough attention to use of Kinect in monitoring and detecting distresses. This paper is aimed at providing a thorough literature review on usage of Kinect in pavement management and finally proposing the best approach which is cost-effective and precise.

  16. SIMULATION SYSTEM FOR FIVE-AXIS NC MACHINING USING GENERAL CUTTING TOOL

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A simulation system for five-axis NC machining using general cutting tools is presented. This system differs from other simulation system in that it not only focuses on the geometric simulation but also focuses on the collision detection which is usually not included in NC machining simulation. Besides all of these, estimating cutting forces is also discussed. In order to obtain high efficiency, all algorithms use swept volume modeling technique, so the simulation system is compact and can be performed efficiently.

  17. Effect of Plasma Nitriding on the Performance of WC-Co Cutting Tools

    Science.gov (United States)

    Hamzaoglu, Ebru; Yilmaz, Safak; Gulmez, Turgut

    2011-04-01

    This paper presents the effect of nitriding process parameters on the cutting performance of WC-Co tools. The cutting performance was measured by CNC machining of GG25 cast iron parts. The hardness and phase composition of nitrided layer were determined for different plasma nitriding temperatures and times. The hardness of the nitrided layer increased at all plasma nitrided conditions investigated. However, the machining performance of the cutting inserts varied in the range between a 60% increase and a 40% decrease after plasma nitriding. The maximum number of machined parts was seen when the insert was nitrided at 600 °C-4 h and at 500 °C-4 h.

  18. PIXE as a characterization technique in the cutting tool industry

    Energy Technology Data Exchange (ETDEWEB)

    Freemantle, C.S., E-mail: chris@freemantle.co.za [School of Chemical and Metallurgical Engineering and DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Pilot Tools (Pty) (Ltd.), P.O. Box 27559, Benrose 2011 (South Africa); Sacks, N. [School of Chemical and Metallurgical Engineering and DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Topic, M. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Pineda-Vargas, C.A. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Faculty of Health and Wellness Sciences, CPUT, Bellville (South Africa)

    2014-01-01

    Two WC–Co powders have been analyzed using micro-PIXE to identify elemental concentration and distribution. A powder recycled primarily from used mining components and a powder produced exclusively from fresh raw materials was studied. Elemental mapping of major elements as well as impurities, within powder granule cross sections, was performed. Contaminants (e.g. Fe and Ni) from manufacturing processes, as well as trace impurities (e.g. Cr, Cl, Ca and S) from recycling were detected, quantified and compared. The extent of increased concentrations of impurities resulting from recycling were observed, demonstrating the potential for PIXE as a characterization tool for detecting trace elements in cemented carbides, allowing for future improvements in the manufacturing and recycling processes.

  19. PIXE as a characterization technique in the cutting tool industry

    International Nuclear Information System (INIS)

    Two WC–Co powders have been analyzed using micro-PIXE to identify elemental concentration and distribution. A powder recycled primarily from used mining components and a powder produced exclusively from fresh raw materials was studied. Elemental mapping of major elements as well as impurities, within powder granule cross sections, was performed. Contaminants (e.g. Fe and Ni) from manufacturing processes, as well as trace impurities (e.g. Cr, Cl, Ca and S) from recycling were detected, quantified and compared. The extent of increased concentrations of impurities resulting from recycling were observed, demonstrating the potential for PIXE as a characterization tool for detecting trace elements in cemented carbides, allowing for future improvements in the manufacturing and recycling processes

  20. On the Physics of Machining Titanium Alloys: Interactions between Cutting Parameters, Microstructure and Tool Wear

    Directory of Open Access Journals (Sweden)

    Mohammed Nouari

    2014-07-01

    Full Text Available The current work deals with the analysis of mechanisms involved during the machining process of titanium alloys. Two different materials were chosen for the study: Ti-6Al-4V and Ti-55531. The objective was to understand the effect of all cutting parameters on the tool wear behavior and stability of the cutting process. The investigations were focused on the mechanisms of the chip formation process and their interaction with tool wear. At the microstructure scale, the analysis confirms the intense deformation of the machined surface and shows a texture modification. As the cutting speed increases, cutting forces and temperature show different progressions depending on the considered microstructure (Ti-6Al-4V or Ti-55531 alloy. Results show for both materials that the wear process is facilitated by the high cutting temperature and the generation of high stresses. The analysis at the chip-tool interface of friction and contact nature (sliding or sticking contact shows that machining Ti55531 often exhibits an abrasion wear process on the tool surface, while the adhesion and diffusion modes followed by the coating delamination process are the main wear modes when machining the usual Ti-6Al-4V alloy.

  1. Artificial Intelligence Based Selection of Optimal Cutting Tool and Process Parameters for Effective Turning and Milling Operations

    Science.gov (United States)

    Saranya, Kunaparaju; John Rozario Jegaraj, J.; Ramesh Kumar, Katta; Venkateshwara Rao, Ghanta

    2016-06-01

    With the increased trend in automation of modern manufacturing industry, the human intervention in routine, repetitive and data specific activities of manufacturing is greatly reduced. In this paper, an attempt has been made to reduce the human intervention in selection of optimal cutting tool and process parameters for metal cutting applications, using Artificial Intelligence techniques. Generally, the selection of appropriate cutting tool and parameters in metal cutting is carried out by experienced technician/cutting tool expert based on his knowledge base or extensive search from huge cutting tool database. The present proposed approach replaces the existing practice of physical search for tools from the databooks/tool catalogues with intelligent knowledge-based selection system. This system employs artificial intelligence based techniques such as artificial neural networks, fuzzy logic and genetic algorithm for decision making and optimization. This intelligence based optimal tool selection strategy is developed using Mathworks Matlab Version 7.11.0 and implemented. The cutting tool database was obtained from the tool catalogues of different tool manufacturers. This paper discusses in detail, the methodology and strategies employed for selection of appropriate cutting tool and optimization of process parameters based on multi-objective optimization criteria considering material removal rate, tool life and tool cost.

  2. Cutting Temperature and Tool Wear of Hard Turning Hardened Bearing Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30~64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can't be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so th...

  3. Parameter estimation of cutting tool temperature nonlinear model using PSO algorithm

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    In cutting tool temperature experiment, a large number of related data could be available. In order to define the relationship among the experiment data, the nonlinear regressive curve of cutting tool temperature must be constructed based on the data. This paper proposes the Particle Swarm Optimization (PSO) algorithm for estimating the parameters such a curve. The PSO algorithm is an evolutional method based on a very simple concept. Comparison of PSO results with those of GA and LS methods showed that the PSO algorithm is more effective for estimating the parameters of the above curve.

  4. Study on the Predicting System of Breaking Chip When PCD Tool Cutting Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried through if the chip enlaces t he workpiece or the tool. So the chip control and breaking are key technology. P CD tool has many traits, such as high cutting efficiency, machining precision an d wearability. It is desired that it be used for machining coloured metals.The p aper present the study of p...

  5. An Approach to the Classification of Cutting Vibration on Machine Tools

    Directory of Open Access Journals (Sweden)

    Jeng-Fung Chen

    2016-02-01

    Full Text Available Predictions of cutting vibrations are necessary for improving the operational efficiency, product quality, and safety in the machining process, since the vibration is the main factor for resulting in machine faults. “Cutting vibration” may be caused by setting incorrect parameters before machining is commenced and may affect the precision of the machined work piece. This raises the need to have an effective model that can be used to predict cutting vibrations. In this study, an artificial neural network (ANN model to forecast and classify the cutting vibration of the intelligent machine tool is presented. The factors that may cause cutting vibrations is firstly identified and a dataset for the research purpose is constructed. Then, the applicability of the model is illustrated. Based on the results in the comparative analysis, the artificial neural network approach performed better than the others. Because the vibration can be forecasted and classified, the product quality can be managed. This work may help new workers to avoid operating machine tools incorrectly, and hence can decrease manufacturing costs. It is expected that this study can enhance the performance of machine tools in metalworking sectors.

  6. Tool Wear Monitoring in Drilling Using Multiple Feature Fusion of the Cutting Force

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper presents a tool wear monitoring method in drilling process using cutting force signal. The kurtosis coefficient and the energy of a special frequency band of cutting force signals were taken as the signal features of tool wear as well as the mean value and the standard deviation from the time and frequency domain. The relationships between the signal feature andtool wear were discussed, then the vectors constituted of the signal features were input to the artificial neural network for fusion in order to realize intelligent identification of tool wear. The experimental results show that the artificial neural network can realize fusion of multiple features effectively, but the identification precision and the extending ability are not ideal owing to the relationship between the features and the tool wear being fuzzy and not certain. ``

  7. Physical Modeling of Contact Processes on the Cutting Tools Surfaces of STM When Turning

    Science.gov (United States)

    Belozerov, V. A.; Uteshev, M. H.

    2016-08-01

    This article describes how to create an optimization model of the process of fine turning of superalloys and steel tools from STM on CNC machines, flexible manufacturing units (GPM), machining centers. Creation of the optimization model allows you to link (unite) contact processes simultaneously on the front and back surfaces of the tool from STM to manage contact processes and the dynamic strength of the cutting tool at the top of the STM. Established optimization model of management of the dynamic strength of the incisors of the STM in the process of fine turning is based on a previously developed thermomechanical (physical, heat) model, which allows the system thermomechanical approach to choosing brands STM (domestic and foreign) for cutting tools from STM designed for fine turning of heat resistant alloys and steels.

  8. Method of Monitoring Wearing and Breakage States of Cutting Tools Based on Mahalanobis Distance Features

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The Mahalanobis distance features proposed by P.C.Mahalanobis, an Indian statistician, can be used in an automatic on-line cutting tool condition monitoring process based on digital image processing. In this paper, a new method of obtaining Mahalanobis distance features from a tool image is proposed. The key of calculating Mahalanobis distance is appropriately dividing the object into several component sets. Firstly, a technique is proposed that can automatically divide the component groups for calculati...

  9. The importance of extractives and abrasives in wood materials on the wearing of cutting tools

    Directory of Open Access Journals (Sweden)

    Wayan Darmawan

    2012-11-01

    Full Text Available For many wood cutting processes, the interest of high-speed tool steels and tungsten carbides remains very important because of their good tool edge accuracy and easy grinding. The wear of high-speed steel and tungsten carbide is an important economic parameter. Wood extractives and silica have a potential adverse effect on tool wear. Rapid chemical wearing due to corrosion and mechanical wearing has been attributed to the presence of extractives and silica in wood and wood composites. This paper presents the wear characteristics of SKH51 high-speed steel and K10 tungsten carbide caused by extractive and abrasive materials present in the lesser-known Tapi-Tapi wood and wood composites of wood cement board, particleboard, MDF, and oriented strand board (OSB. Experimental results showed that wearing of the cutting tools tested was determined by extractives and silica contained in the wood and wood composites. Wood cement board, which is high in silica content, caused severe damage to the cutting edge of the high-speed steel. A corrosion/oxidation mechanism was found to contribute to the wear of SKH51 and K10 when cutting the Tapi-Tapi wood, MDF, particleboard, wood cement board, and OSB. The silica and extractives determined the abrasion and corrosion wear mechanism to a varying degree.

  10. Ductile cutting of silicon microstructures with surface inclination measurement and compensation by using a force sensor integrated single point diamond tool

    Science.gov (United States)

    Chen, Yuan-Liu; Cai, Yindi; Shimizu, Yuki; Ito, So; Gao, Wei; Ju, Bing-Feng

    2016-02-01

    This paper presents a measurement and compensation method of surface inclination for ductile cutting of silicon microstructures by using a diamond tool with a force sensor based on a four-axis ultra-precision lathe. The X- and Y-directional inclinations of a single crystal silicon workpiece with respect to the X- and Y-motion axes of the lathe slides were measured respectively by employing the diamond tool as a touch-trigger probe, in which the tool-workpiece contact is sensitively detected by monitoring the force sensor output. Based on the measurement results, fabrication of silicon microstructures can be thus carried out directly along the tilted silicon workpiece by compensating the cutting motion axis to be parallel to the silicon surface without time-consuming pre-adjustment of the surface inclination or turning of a flat surface. A diamond tool with a negative rake angle was used in the experiment for superior ductile cutting performance. The measurement precision by using the diamond tool as a touch-trigger probe was investigated. Experiments of surface inclination measurement and ultra-precision ductile cutting of a micro-pillar array and a micro-pyramid array with inclination compensation were carried out respectively to demonstrate the feasibility of the proposed method.

  11. Development of pipe welding, cutting and inspection tools for the ITER blanket

    Energy Technology Data Exchange (ETDEWEB)

    Oka, Kiyoshi; Ito, Akira; Taguchi, Kou; Takiguchi, Yuji; Takahashi, Hiroyuki; Tada, Eisuke [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1999-07-01

    In D-T burning reactors such as International Thermonuclear Experimental Reactor (ITER), an internal access welding/cutting of blanket cooling pipe with bend sections is inevitably required because of spatial constraint due to nuclear shield and available port opening space. For this purpose, internal access pipe welding/cutting/inspection tools for manifolds and branch pipes are being developed according to the agreement of the ITER R and D task (T329). A design concept of welding/cutting processing head with a flexible optical fiber has been developed and the basic feasibility studies on welding, cutting and rewelding are performed using stainless steel plate (SS316L). In the same way, a design concept of inspection head with a non-destructive inspection probe (including a leak-testing probe) has been developed and the basic characteristic tests are performed using welded stainless steel pipes. In this report, the details of welding/cutting/inspection heads for manifolds and branch pipes are described, together with the basic experiment results relating to the welding/cutting and inspection. In addition, details of a composite type optical fiber, which can transmit both the high-power YAG laser and visible rays, is described. (author)

  12. Development of pipe welding, cutting and inspection tools for the ITER blanket

    International Nuclear Information System (INIS)

    In D-T burning reactors such as International Thermonuclear Experimental Reactor (ITER), an internal access welding/cutting of blanket cooling pipe with bend sections is inevitably required because of spatial constraint due to nuclear shield and available port opening space. For this purpose, internal access pipe welding/cutting/inspection tools for manifolds and branch pipes are being developed according to the agreement of the ITER R and D task (T329). A design concept of welding/cutting processing head with a flexible optical fiber has been developed and the basic feasibility studies on welding, cutting and rewelding are performed using stainless steel plate (SS316L). In the same way, a design concept of inspection head with a non-destructive inspection probe (including a leak-testing probe) has been developed and the basic characteristic tests are performed using welded stainless steel pipes. In this report, the details of welding/cutting/inspection heads for manifolds and branch pipes are described, together with the basic experiment results relating to the welding/cutting and inspection. In addition, details of a composite type optical fiber, which can transmit both the high-power YAG laser and visible rays, is described. (author)

  13. Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

    Science.gov (United States)

    Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

    2013-09-01

    Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

  14. Application of CBR method for adding the process of cutting tools and parameters selection

    Science.gov (United States)

    Ociepka, P.; Herbus, K.

    2015-11-01

    Modem enterprises must face with the dynamically changing market demand what influences the designing process. It is possible by linking computer tools with information gathered by experienced designers teams. The article describes the method basing on engineering knowledge and experience to adding the process of tools selection and cutting parameters determination for a turning operation. The method, proposed by the authors, is based on the CBR (Case Based Reasoning) method. CBR is a method of problem solving that involves searching for an analogy (similarity) between the current task to be solved, and the earlier cases that properly described, are stored in a computer memory. This article presents an algorithm and a formalized description of the developed method. It was discussed the range of its utilization, as well as it was illustrated the method of its functioning on the example of the tools and cutting parameters selection with respect to the turning process.

  15. LOW PRESSURE CHEMICAL VAPOR DEPOSITION (CVD) ON OXIDE AND NONOXIDE CERAMIC CUTTING TOOLS

    OpenAIRE

    Layyous, A.; Wertheim, R.

    1989-01-01

    Cutting tools made of Al2O3+TiC, silicon nitride, carbide, and stabilized ZrO2 were coated by chemical vapor deposition (CVD) with a multilayer of TiN, TiCN, TiC and Al2O3 in different combinations. The adhesion of the coated layers to the substrate, and the structure of the layers were investigated by optical microscopy, scanning electron microscopy (SEM) and Auger spectroscopy. This made it possible to analyze the chemical interaction between the substrate and the TiN at 1000°C. The cutting...

  16. Development of Al2O3/TiN Ceramic Cutting Tool Materials by Artificial Neural Networks

    Institute of Scientific and Technical Information of China (English)

    Ning FAN; Xiangbo ZE; Zihui GAO

    2004-01-01

    The artificial neural networks (ANN) which have broad application were proposed to develop multiphase ceramic cutting tool materials. Based on the back propagation algorithm of the forward multilayer perceptron, the models to predict volume content of composition in particle reinforced ceramics are established. The Al2O3/TiNl ceramic cutting tool material was developed by ANN, whose mechanical properties fully satisfy the cutting requirements.

  17. MULTI-SCALE AND MULTI-PHASE NANOCOMPOSITE CERAMIC TOOLS AND CUTTING PERFORMANCE

    Institute of Scientific and Technical Information of China (English)

    HUANG Chuanzhen; LIU Hanlian; WANG Jun; WANG Hui

    2007-01-01

    An advanced ceramic cutting tool material Al2O3/TiC/TiN (LTN) is developed by incorporation and dispersion of micro-scale TiC particle and nano-scale TiN particle in alumina matrix. With the optimal dispersing and fabricating technology, this multi-scale and multi-phase nanocomposite ceramic tool material can get both higher flexural strength and fracture toughness than that of Al2O3/TiC (LT) ceramic tool material without nano-scale TiN particle, especially the fracture toughness can reach to 7.8 MPa·m0.5. The nano-scale TiN can lead to the grain fining effect and promote the sintering process to get a higher density. The coexisting transgranular and intergranular fracture mode induced by micro-scale TiC and nano-scale TiN, and the homogeneous and densified microstructure can result in a remarkable strengthening and toughening effect. The cutting performance and wear mechanisms of the advanced multi-scale and multi-phase nanocomposite ceramic cutting tool are researched.

  18. Wear monitoring of single point cutting tool using acoustic emission techniques

    Indian Academy of Sciences (India)

    P Kulandaivelu; P Senthil Kumar; S Sundaram

    2013-04-01

    This paper examines the flank and crater wear characteristics of coated carbide tool inserts during dry turning of steel workpieces. A brief review of tool wear mechanisms is presented together with new evidence showing that wear of the TiC layer on both flank and rake faces is dominated by discrete plastic deformation, which causes the coating to be worn through to the underlying carbide substrate when machining at high cutting speeds and feed rates. Wear also occurs as a result of abrasion, as well as cracking and attrition, with the latter leading to the wearing through the coating on the rake face under low speed conditions. When moderate speeds and feeds are used, the coating remains intact throughout the duration of testing. Wear mechanism maps linking the observed wear mechanisms to machining conditions are presented for the first time. These maps demonstrate clearly that transitions from one dominant wear mechanism to another may be related to variations in measured tool wear rates. Comparisons of the present wear maps with similar maps for uncoated carbide tools show that TiC coatings dramatically expand the range of machining conditions under which acceptable rates of tool wear might be experienced. However, the extent of improvement brought about by the coatings depends strongly on the cutting conditions, with the greatest benefits being seen at higher cutting speeds and feed rates. Among these methods, tool condition monitoring using Acoustic Techniques (AET) is an emerging one. Hence, the present work was carried out to study the stability, applicability and relative sensitivity of AET in tool condition monitoring in turning.

  19. Laser forming cutting once quenched high-speed tool steel (HSTS) disk-shaped milling cutter

    Science.gov (United States)

    Ding, Zhihong; Liu, Yongzhen; Weng, Shiping

    1998-08-01

    Laser cutting technology has been applied to ordinary alloy steel circular sawblade, but it is very rarely used in quenched HSTS disk-shape milling-cutters due to the material particularity. In this paper, the authors systematically explain the advantages of this new technique, respecting the optimum design of HSTS disk-shape milling-cutter, the specific characteristics of laser forming cutting once for all, the technology testing, the analysis of structural performance of tooth and the small batch production for verifying. The article displays its advantages completely as follows: The design for a perfect tooth profile is not bound to the ordinary machining methods; The special laser technique does not lower the hardness on the tooth nose so that this process and needs no follow-up operational sequences, ensures the excellent dynamic-balance performance and operation properties, and prolongs the tools' service time; The new technique also has advantages of high efficiency and good economics. Therefore, this special laser cutting method, an integration of intensified heat-treatment and laser forming cutting once for all technology, will be regarded as a reform in HSTS tools Manufacturing field.

  20. Application of response surface methodology for determining cutting force model in turning hardened AISI H11 hot work tool steel

    Indian Academy of Sciences (India)

    B Fnides; M A Yallese; T Mabrouki; J-F Rigal

    2011-02-01

    This experimental study is conducted to determine statistical models of cutting forces in hard turning of AISI H11 hot work tool steel (∼ 50 HRC). This steel is free from tungsten on Cr–Mo–V basis, insensitive to temperature changes and having a high wear resistance. It is employed for the manufacture of highly stressed diecasting moulds and inserts with high tool life expectancy, plastic moulds subject to high stress, helicopter rotor blades and forging dies. The workpiece is machined by a mixed ceramic tool (insert CC650 of chemical composition 70%Al23+30%TiC) under dry conditions. Based on 33 full factorial design, a total of 27 tests were carried out. The range of each parameter is set at three different levels, namely low, medium and high. Mathematical models were deduced by software Minitab (multiple linear regression and response surface methodology) in order to express the influence degree of the main cutting variables such as cutting speed, feed rate and depth of cut on cutting force components. These models would be helpful in selecting cutting variables for optimization of hard cutting process. The results indicate that the depth of cut is the dominant factor affecting cutting force components. The feed rate influences tangential cutting force more than radial and axial forces. The cutting speed affects radial force more than tangential and axial forces.

  1. Correction method for the error of diamond tool's radius in ultra-precision cutting

    Science.gov (United States)

    Wang, Yi; Yu, Jing-chi

    2010-10-01

    The compensation method for the error of diamond tool's cutting edge is a bottle-neck technology to hinder the high accuracy aspheric surface's directly formation after single diamond turning. Traditional compensation was done according to the measurement result from profile meter, which took long measurement time and caused low processing efficiency. A new compensation method was firstly put forward in the article, in which the correction of the error of diamond tool's cutting edge was done according to measurement result from digital interferometer. First, detailed theoretical calculation related with compensation method was deduced. Then, the effect after compensation was simulated by computer. Finally, φ50 mm work piece finished its diamond turning and new correction turning under Nanotech 250. Testing surface achieved high shape accuracy pv 0.137λ and rms=0.011λ, which approved the new compensation method agreed with predictive analysis, high accuracy and fast speed of error convergence.

  2. Research concerning optimum cutting parameters according with tool path strategy for finishing procedures

    Science.gov (United States)

    Pena, A. E.; Anania, F. D.; Zapciu, M.

    2015-11-01

    Optimization of cutting parameters in NC milling needs to be studied because of its influence on machining time and cost. Today, any CAM software offers many tool path strategies to milling free form geometries. However, the users must have the know-how to choose the strategies according to geometry complexity, cutting tool geometry and its contact on the machined surface. Choosing the right strategy with the right cutting parameter is a rather difficult task to do on the machine tool. In this paper we try to take into account the influence of the toolpath over the surface quality for finishing operation. The main goal is to establish a direct link between machining parameters and toolpath in order to obtain the same surface quality for different trajectories. The first step consist in making a series of experiments for standards toolpaths (which can be found in any CAM software) like one-way, zig-zag, spiral from outside to inside, zig-zag at 45 dgr on a milling center. Based on the results, a correction coefficient for the feed rate was established.

  3. WEAR ANALYSIS OF CERAMIC CUTTING TOOLS IN FINISH TURNING OF INCONEL 718

    Directory of Open Access Journals (Sweden)

    M. ARUNA,

    2010-09-01

    Full Text Available The demand for heat resistant Nickel based super alloys are increasing because of their excellent mechanical properties. Nickel based alloy, Inconel 718 is useful in aerospace applications. In this work, finish turning of Inconel 718 using ceramic tools is carried out under high pressure coolant supply. The approach is based on Taguchi’s method and the analysis of variance (ANOVA. A series of experiments are conducted by varying the process parameters and their effects on surface finish and tool wear are measured. It is found that the surface roughness is well below the rejection criteria. The experimental results indicate that the cutting speed is the most significant factor to the overall performance. The correlation etween cutting speed and feed with the tool wear and surface roughness are obtained by multi-variable linear regression and is compared with the experimental results. In addition, SEM analysis is carried out to study the wear of ceramic tools under varying processparameters. The results of the work provide recommendations to give the best quality surface combined with less tool wear.

  4. Examining the Effect of the Die Angle on Tool Load and Wear in the Extrusion Process

    Science.gov (United States)

    Nowotyńska, Irena; Kut, Stanisław

    2014-04-01

    The tool durability is a crucial factor in each manufacturing process, and this also includes the extrusion process. Striving to achieve the higher product quality should be accompanied by a long-term tool life and production cost reduction. This article presents the comparative research of load and wear of die at various angles of working cone during the concurrent extrusion. The numerical calculations of a tool load during the concurrent extrusion were performed using the MSC MARC software using the finite element method (FEM). Archard model was used to determine and compare die wear. This model was implemented in the software using the FEM. The examined tool deformations and stress distribution were determined based on the performed analyses. The die wear depth at various working cone angles was determined. Properly shaped die has an effect on the extruded material properties, but also controls loads, elastic deformation, and the tool life.

  5. An Experiment to Explain Depth of Cut Notch Wear of Ceramic Tools in Ni- based Super-alloy Machining

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718, a high temperature alloy, is extensive ly used in aircraft, gas engines and nuclear-power plants. It is generally known that the life of ceramic cutting tools in machining Inconel 718 is often restric ted by depth-of-cut (DOC) notch wear. In view of the number of various factors involved and the variety of tool materi als and cutting conditions available, the analysis of the DOC notch wear is very difficult. According to previous work concerning the DOC notch wear of ceramics tools, some A...

  6. Thermally activated relaxation behaviour of shot-peened tool steels for cutting tool body applications

    International Nuclear Information System (INIS)

    Research highlights: → Different shot-peened tool steels had different thermal surface stress relaxation. → Hot-work tool steel had better stress relaxation resistance than low-alloyed steel. → Stress relaxation mechanism was diffusion-controlled. → Relaxation rate determining exponent was time and temperature dependent. - Abstract: Surface residual stress, microstrain and domain size were determined using X-ray diffraction in shot-peened low-alloyed and hot-work tool steels subjected to varying temperatures (200-600 deg. C) and times (0.5-50 h). The stress relaxation was directly related to microstrain decrease and domain size increase.The Zener-Wert-Avrami function was used to model the relaxation behaviour. The mechanism responsible for the relaxation behaviour is proposed to be diffusion-controlled as the activation energies for stress and microstrain relaxation were close to the activation enthalpy for lattice self-diffusion of alpha-iron.The relaxation rate varied over time and temperature. At temperatures up to 300 deg. C, the relaxation rate was insignificant in all the steels. In the temperature range of 300-400 deg. C and 400-550 deg. C for low-alloyed and hot-work tool steels, respectively, the stresses decreased at a similar rate with increasing time and temperature. At the tempering temperatures of the steels, the stress relaxation was controlled by microstructure transformations. A stress relaxation stabilization was found in one of hot-work steels between 450 and 500 deg. C at annealing times longer than 3 h.

  7. Modelo Funcional de un Gestor de Herramientas de Mecanizado Functional Model of Cutting Tool Management

    Directory of Open Access Journals (Sweden)

    Amparo Meseguer

    2006-01-01

    Full Text Available En este trabajo se propone un modelo funcional para un gestor de herramientas de mecanizado, integrado con la Planificación de Procesos Asistida por Ordenador (CAPP y la programación de la producción. El modelo propuesto está basado en la capacidad de CAPP para generar alternativas de herramientas en las operaciones de mecanizado. El gestor resuelve las interferencias entre las herramientas, de forma que cada operación dispone de un conjunto de alternativas de herramientas compatibles con la programación. La existencia de alternativas flexibiliza la gestión de las herramientas y permiten que el gestor reaccione ante las perturbaciones habituales en producción.This paper presents a functional structure for cutting tool management, integrated through Computer Aided Process Planning (CAPP and part scheduling. The proposal is based on the capacity of CAPP to generate tool alternatives in machining operations. The tool manager solves interferences among tools, and each operation has a set of tool alternatives compatible with part scheduling. Tool alternatives permit a flexible tool management and the capacity to intervene in case of interruptions to production.

  8. Regression Modeling Of Cutting Parameters' Effect To Cutting Forces And Hole Surface Qualities In Drilling Of Dievar Hot Work Tool Steel

    Directory of Open Access Journals (Sweden)

    İskender Özkul

    2013-01-01

    Full Text Available In this study, cutting moments, surface roughness, dimensional accuracy and circularity deviation values were investigated during drilling on Dievar degree of hot work tool steels with various drill bits. The experiments, was completed with Ø16 mm diameter uncoated carbide drill bits and TiAlN coated self-reamed carbide drill bits using coolant fluid on vertical machining center. In experiments, feed rate 0,16 mm/rev and the cutting speed 36, 40, 44, 48 m/min rates were used. The results were modeled by the method of linear regression and polynomial regression curve. Then they were compared with values equal significance. At the same time by analysis of variance, the cutting speed and drill type were investigated on the results of axial feed force, cutting torque, surface roughness, dimensional accuracy and circularity the deviation.

  9. Influence of Cutting Parameters on Chatter and Tool Wear During End Milling of Stainless Steel Conducted on VMC

    Directory of Open Access Journals (Sweden)

    A.K.M.N. AMIN, M. IMRAN AND M. ARIF

    2012-09-01

    Full Text Available Stainless steels are a group of difficult to machine work materials. The difficulty in machining stainless steels is manifested in high contact length and stresses, formation of serrated chips and development of chatter resulting in high tool wear rates and poor machined surface finish. The paper focuses on the performance of TiN coated-carbide inserts in machining stainless steel specimens in end milling operation performed on vertical machining centre (VMC. The performance of the tool is evaluated from the point of view of its wear intensity, mechanism of failure and generation and effect of chatter on tool wear and vice versa. The investigations were aimed at determining the effect of cutting parameters, specifically cutting speed, feed and depth of cut, on chatter amplitude, tool wear rate, mechanism of tool wear and using these data and machined surface roughness values from previous work to come up with recommended values of cutting parameters for semi-finish and finish end milling operation of stainless steel work materials. For recording vibration signals a dual channel portable signal analyzers was used and the signals were analyzed using Pulse Multi-analyzer version 4.2 software. Tool wear was measured using an optical microscope with digital readout capabilities along 3 axes. The tool wear mechanisms were studied under a scanning electron microscope (SEM. Results of the investigation show that acceleration amplitudes generally increase with cutting speed and the magnitude of tool flank wears. It has been also found that an increase in feed and depth of cut leads to higher acceleration amplitudes. The most common wear mechanisms observed during machining of stainless steel are attrition, micro and macro chipping of the tool at lower cutting speeds, and diffusion and mechanical failures due to intensive chatter at higher speeds. It has been also established that stable cutting speeds with relatively low tool wear intensity and

  10. 大跨度偏光片斜角裁切设备的研制%Develoment of Large Span Polarizer Angle Cutting Equipment

    Institute of Scientific and Technical Information of China (English)

    董彦梅; 王建花; 王敏

    2015-01-01

    介绍了在偏光片斜角裁切设备的研制中, 如何实现大跨度偏光片精确的旋转角度并裁切的过程. 通过采用高刚性交叉滚柱轴环和滚动轴承以及电机、导轨、丝杠组合结构设计了角度旋转机构,利用编码器、PLC 控制角度旋转和角度显示,通过刹车系统控制角度旋转的到位停止,保证了角度旋转的精度,同时保证了偏光片角度裁切精度.机械抗变形工艺设计和电液联合控制系统以及合理的同步工艺设计,保证了大跨度偏光片的精确裁切.%M ainly introduces the research of polarizer angle cutting equipm ent in the process,how to realize the large span polarizer rotation angle and the cutting precision. T hrough the use of high rigid cross roller collar and rolling bearing and m otor,screw ,rail structure design of angle rotating m echanism ,the encoder,PLC control rotation angle and angle,the angle of rotation of the brake control system in place to stop,the angle of rotation accuracy,but also ensure the polarizer angle cutting accuracy. M echanical deform ation process design and the electrical and hydraulic control system and the synchronization process design is reasonable,to ensure accurate cutting of large span of the polarizer.

  11. A measurement method of cutting tool position for relay fabrication of microstructured surface

    Science.gov (United States)

    Chen, Yuan-Liu; Gao, Wei; Ju, Bing-Feng; Shimizu, Yuki; Ito, So

    2014-06-01

    By using the secondary function of a force sensor integrated fast tool servo (FTS) for surface profile measurement, the three-dimensional tip position of a micro-cutting tool in the FTS with respect to the fabricated microstructures was measured without using any additional instrument for realizing the concept of relay fabrication of microstructured surface. It was verified from the experiments for testing the basic performances of tool tip position measurement that the delay of the force feedback control loop of the FTS was a big factor influencing the position measurement accuracy. A bidirectional scanning strategy was then employed to reduce the position measurement error due to the delay of the feedback control loop. Tool tip position measurement experiments by using micro-tools with a nose radius of 100 µm for relay fabrications with sub-micrometer accuracies, including stitching fabrication of a micro-groove line array and filling fabrication of a microlens lattice pattern, were carried out to demonstrate the feasibility of the tool position measurement method.

  12. Knowledge base technology for CT-DIMS: Report 1. [CT-DIMS (Cutting Tool - Database and Information Management System)

    Energy Technology Data Exchange (ETDEWEB)

    Kelley, E.E.

    1993-05-01

    This report discusses progress on the Cutting Tool-Database and Information Management System (CT-DIMS) project being conducted by the University of Illinois Urbana-Champaign (UIUC) under contract to the Department of Energy. This project was initiated in October 1991 by UIUC. The Knowledge-Based Engineering Systems Research Laboratory (KBESRL) at UIUC is developing knowledge base technology and prototype software for the presentation and manipulation of the cutting tool databases at Allied-Signal Inc., Kansas City Division (KCD). The graphical tool selection capability being developed for CT-DIMS in the Intelligent Design Environment for Engineering Automation (IDEEA) will provide a concurrent environment for simultaneous access to tool databases, tool standard libraries, and cutting tool knowledge.

  13. Decontamination of a rotating cutting tool during operation by means of atmospheric pressure plasmas

    DEFF Research Database (Denmark)

    Leipold, Frank; Kusano, Yukihiro; Hansen, F.;

    2010-01-01

    The decontamination of a rotating cutting tool used for slicing in the meat industry by means of atmospheric pressure plasmas is investigated. The target is Listeria monocytogenes, a bacterium which causes listeriosis and can be found in plants and food. The non-pathogenic species, Listeria innocua......, is used for the experiments. A rotating knife was inoculated with L. innocua. The surface of the rotating knife was partly exposed to an atmospheric pressure dielectric barrier discharge operated in air, where the knife itself served as a ground electrode. The rotation of the knife ensures a treatment...

  14. Design of AlCrSiN multilayers and nanocomposite coating for HSS cutting tools

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Weiwei [School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan City, Anhui Province 243002 (China); Material Processing Research Department, Korea Institute of Materials Science (KIMS), 66 Sangnam-dong, Changwon, Kyungnam 641-010 (Korea, Republic of); Chen, Wanglin; Yang, Shubao; Lin, Yue [School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan City, Anhui Province 243002 (China); Zhang, Shihong, E-mail: shzhang@ahut.edu.cn [School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan City, Anhui Province 243002 (China); Cho, Tong-Yul [Institute of Industrial Technology, Changwon National University, Changwon, Kyungnam 641-773 (Korea, Republic of); Lee, G.H. [Material Processing Research Department, Korea Institute of Materials Science (KIMS), 66 Sangnam-dong, Changwon, Kyungnam 641-010 (Korea, Republic of); Kwon, Sik-Chol [School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan City, Anhui Province 243002 (China)

    2015-10-01

    Highlights: • Design of the AlCrSiN multilayer and composite coating. • Tribological/mechanical properties of the coatings. • AlCrSiN coating with the special structures presented lowest F.C. • AlCrSiN coating possessed best service life and cutting performance for the application of high-speed steel (HSS) tools. - Abstract: In the present work, AlCrN coating and AlCrSiN multilayer and nanocomposite coating were designed and deposited on the surface of high speed steel (HSS) cutters. The microstructures of these coatings were investigated systematically by means of grazing incidence X-ray diffraction (GIXRD), X-ray photoelectron spectroscope (XPS), electron probe X-ray microanalysis (EPMA), scanning electron microscope (SEM) and high-resolution transmission electron microscope (HRTEM), in association with mechanical property measurement and corresponding cutting test. The results showed that the AlCrN coating mainly composed of nanocrystalline fcc-CrN, hcp-AlN and fcc-(Cr,Al)N solid-solution. In addition to these nanocrystalline phases, a few amorphous Si{sub 3}N{sub 4} phases were observed for the AlCrSiN multilayers and nanocomposite coating with a stronger {2 0 0} preferred orientation. The modulation period (6 nm) of the AlCrSiN coating was much smaller than that of the AlCrN coating (18 nm). The service life of the AlCrSiN coated tool increased approximately 40% longer in comparison with the AlCrN coated tool because of its more excellent mechanical properties (48 GPa hardness, 1123 MPa toughness, 52 N LC2 adhesion strength and 0.25 average friction coefficient). During the cutting process, the wear mechanisms of coated tools at the early stage and mid-stage were abrasion wear and adhesion wear, respectively. And the worn loss of AlCrSiN coated tool was less than that of AlCrN coated tool.

  15. Machinability of Hastelloy C-276 Using Hot-pressed Sintered Ti(C7N3)-based Cermet Cutting Tools

    Institute of Scientific and Technical Information of China (English)

    XU Kaitao; ZOU Bin; HUANG Chuanzhen; YAO Yang; ZHOU Huijun; LIU Zhanqiang

    2015-01-01

    C-276 nickel-based alloy is a difficult-to-cut material. In high-speed machining of Hastelloy C-276, notching is a prominent fallure mode due to high mechanical properties of work piece, which results in the short tool life and low productivity. In this paper, a newly developed Ti(C7N3)-based cermet insert manufactured by a hot-pressing method is used to machine the C-276 nickel-based alloy, and its cutting performances are studied. Based on orthogonal experiment method, the influence of cutting parameters on tool life, material removal rates and surface roughness are investigated. Experimental research results indicate that the optimal cutting condition is a cutting speed of 50 m/min, depth of cut of 0.4 mm and feed rate of 0.15 mm/r if the tool life and material removal rates are considered comprehensively. In this case, the tool life is 32 min and material removal rates are 3000 mm3/min, which is appropriate to the rough machining. If the tool life and surface roughness are considered, the better cutting condition is a cutting speed of 75 m/min, depth of cut of 0.6 mm and feed rate of 0.1 mm/r. In this case, the surface roughness is 0.59mm. Notch wear, flank wear, chipping at the tool nose, built-up edge(BUE) and micro-cracks are found when Ti(C7N3)-based cermet insert turned Hastelloy C-276. Oxidation, adhesive, abrasive and diffusion are the wear mechanisms, which can be investigated by the observations of scanning electron microscope and energy-dispersive spectroscopy. This research will help to guide studies on the evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy C-276 machining.

  16. Investigation on SS316, SS440C, and Titanium Alloy Grade-5 used as Single Point Cutting Tool

    Directory of Open Access Journals (Sweden)

    Mr.Kothakota Suresh Kumar

    2015-01-01

    Full Text Available The main objective of this work is to find alternative materials for the cutting tools used in turning operations. The conventional materials like tungsten carbide(WC, titanium carbide(TiC, cubic boron nitride (CBN and diamond used as cutting tools for turning operations on lathe are expensive. Titanium grade 5 (Ti-6Al-4V, SS440C/AISI440C and SS316 are some of the materials which satisfy the necessary requirements for turning metals and polymer materials. These materials are machined as per the standard tool signature of high-speed steel tool (HSS and are subjected to necessary heat treatment for hardening and then finish ground. The machined tools thus prepared were used to turn mild steel and aluminium workpieces. The cutting forces at play are determined using lathe tool dynamometer and plotted on a MCD (Merchant’s Circle Diagram. The cutting tools are also subjected to tests to determine tool life, wear and work hardening. It is found that the performance and tool life of SS440C is better and cost effective compared to existing tools. Even though Ti-6Al-4V is comparatively costly it could be used for obtaining good surface finish.

  17. Experimental investigation of cutting parameters influence on surface roughness and cutting forces in hard turning of X38CrMoV5-1 with CBN tool

    Indian Academy of Sciences (India)

    H Aouici; M A Yallese; A Belbah; M F Ameur; M Elbah

    2013-06-01

    This experimental investigation was conducted to determine the effects of cutting conditions on surface roughness and cutting forces in hard turning of X38CrMoV5-1. This steel was hardened at 50 HRC and machined with CBN tool. This is employed for the manufacture of helicopter rotor blades and forging dies. Combined effects of three cutting parameters, namely cutting speed, feed rate and depth of cut, on the six performance outputs-surface roughness parameters and cutting force components, are explored by analysis of variance (ANOVA). Optimal cutting conditions for each performance level are established. The relationship between the variables and the technological parameters is determined through the response surface methodology (RSM), using a quadratic regression model. Results show how much surface roughness is mainly influenced by feed rate and cutting speed. The depth of cut exhibits maximum influence on cutting force components as compared to the feed rate and cutting speed.

  18. Cut It Up and Put It Back Together: Cut-up and Collage as Tools to Overcome Academic Deadlock

    DEFF Research Database (Denmark)

    Bager-Elsborg, Anna; Loads, Daphne

    2016-01-01

    This ‘On the Horizon’ paper concerns creativity in the research process as a way to overcome unhelpful pre-understandings and ‘false clarity’. This paper gives an idea of how we can allow research to be as complex and messy as reality. Cut-up and collage are introduced and suggested as a way...

  19. Analytical Investigation and Comparison on Performance of Ss316, Ss440c and Titanium Alloy Tool Materials Used As Single Point Cutting Tool

    Directory of Open Access Journals (Sweden)

    Mr. Amaresh Kumar Dhadange

    2015-08-01

    Full Text Available Theoretical analysis for performance studies of SS316, SS44OC and Titanium Alloy used as a cutting tool is presented in this paper. Tool temperature, tools wear and life of the tool is investigated analytically. These theoretical values are compared with the experimental studies conducted by the author. The values obtained from experimental studies are comparable with analytical values and variation is the correlation between theoretical and experimental values is of the order of 15%.

  20. Deposition of hard and adherent TiBCN films for cutting tools applications

    Energy Technology Data Exchange (ETDEWEB)

    Tillmann, Wolfgang; Hoffmann, Fabian [Institute of Materials Engineering, Technische Universitaet Dortmund (Germany); Bejarano, Gilberto [Institute of Materials Engineering, Technische Universitaet Dortmund (Germany); Department of Materials Engineering, Universidad de Antioquia, Group for Corrosion and Protection-CIDEMAT, Calle 67 No. 53-108, Medellin (Colombia)

    2012-08-15

    Metal cutting tools having wear resistant and chemically stable ceramic coatings are in many applications superior in performance to uncoated tools. Titanium boron carbon nitride (TiBCN) is a hard material particularly suitable as a protective coating for cutting tools due to its excellent properties, such as a high hardness and high wear and corrosion resistance, among other. TiBCN films were grown on Si (100) and high speed steel substrates by means of reactively pulsed DC magnetron sputtering technique. Two B{sub 4}C- and two Ti-targets, to which a pulsed DC voltage of middle frequency was applied, were used for the deposition of TiBCN. A chromium layer was first deposited to obtain a better adhesion of TiBCN to the substrates. The mechanical properties of these coatings deposited under different N{sub 2} contents were investigated. The substrates were biased through a medium frequency power supply. The bias voltage value was -90 V for all coatings. The total film thickness was maintained at approximately 2 {mu}m. The hardness of the coatings increased with reduced nitrogen content, while the adhesion decreased from 40.8 to 24.2 N, and the wear rate increased from 0.154 to 0.744 x 10{sup -16} m{sup 3}/N.m, the latter probably caused by the low content of the self-lubricating amorphous matrix of our coatings. However, the sample deposited by a nitrogen gas flow of 60 sccm presented a wear rate of four orders of magnitude smaller than the uncoated sample. The deposition method presented in this work seems very promising for the manufacture of TiBCN coatings. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Below-unitarity-threshold branch cut in the left angle anti q q right angle coefficient of the axial-vector two-current correlation function

    International Nuclear Information System (INIS)

    The dimension-3 quark-condensate component of the flavour-diagonal axial-vector two-current correlation function is evaluated to all orders in the quark mass mqk through use of the quark-condensate component of the nonperturbative fermion propagator. The result obtained is analytic in p2 except for a branch cut for 02qk)2, corresponding to a branch cut occurring helow the anti qq kinematic threshold. The deep Euclidean region of the longitudinal component of this correlation function is utilized to obtain leading and subleading contributions to the QCD sum-rule relating mqk to . These same sum-rule results are obtained by means of an alternative derivation involving integration over the discontinuity in the correlation function along the branch cut, demonstrating the consistency of the physical-momentum-region branch cut with results obtained via standard means in the deep Euclidean region. (orig.)

  2. The Dynamic Model Based on PFC of Asphalt Concrete Cutting Process and Optimization of Tools Installation%基于PFC的沥青混凝土铣削仿真及刀具安装优化

    Institute of Scientific and Technical Information of China (English)

    周里群; 李军; 邢国

    2012-01-01

    In this paper, based on the superiority of the simulation of the discrete element method with the rheological properties on asphalt concrete, it simulates milling machine cutting process of asphalt concrete , overcome the limitations of the macro continuity hypothesis based on traditional continuum mechanics model, and can make this cutting process visible from microcosmic angle. The research results indicated that the model checked by uniaxial compression test, gets change rule of cutting force and friction force in different cutting angle on cutting knife surface of cutting tools, and gets the conclusion that 5~20 degrees cutting angle in installation tools is good to tools' life.%基于离散元对沥青混凝土流变特性模拟的优越性,对其切削过程进行动态仿真,克服了传统连续介质力学模型的宏观连续性假设的局限性,可以从徽观角度对切削过程进行可视化的数值模拟.研究结果表明:通过单轴压缩试验校正后的模型,得到在不同切削角下切削过程中刀具前刀面受力变化规律,并得出刀具在安装工程中优先选择5~20°切削角的结论,为工程实际提供了参考.

  3. The role of the implementation angle of cuttings of Phyllanthus sellowianus as a reference for a soil protection measure against surface erosion

    Science.gov (United States)

    Rauch, H. P.; Sutili, F. J.; Aschbacher, M.; Müller, B.

    2009-04-01

    Cutting plantation is a very common method of soil bioengineering techniques. The potential of vegetative reproduction is used to install a vegetation cover on eroded slopes to prevent surface erosion. The development of above and below biomass from parts of the stock plant in a very short time and the fast and easy propagation are one of the most important advantages of this soil bioengineering type. Several handbooks (Schiechtl, 1992; Florineth, 2004 and Zeh, 2007) suggest potential plants for vegetative reproduction and describe the procedure of plantation in detail. It is recommended that the cuttings are not driven vertically into the ground. A flat implementation angle guarantees a more uniform rooting of the cutting part driven into the soil, however there are no systematically investigations of the impact of the implementation angle on the biomass performance and consequently on the performance as a surface erosion protection measure. This paper shows results from field investigations focusing on the problem of the impact of the implementation angle of cuttings. In sum 75 specimens of the species of Phyllanthus sellowianus. The plant species was recommended as a native potential soil bioengineering plant by Sutili (s. Sutili, 2006). The cuttings were planted with an average length of 50 cm and diameter of 2 cm. The implementation angle differences between 90 (vertical) 45 and 10 degree. Two months after plantation all plants were excavated and the relevant plant data sets were collected in order to analyse the biomass performance. The field investigations are part of an integrated research project of the University of Natural Resources and Applied Life Sciences, Vienna and the Federal University of Santa Maria, Rio Grande do Sul - Brazil.

  4. DIAGNOSTICS OF WORKPIECE SURFACE CONDITION BASED ON CUTTING TOOL VIBRATIONS DURING MACHINING

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2015-05-01

    Full Text Available The paper presents functional relationships between surface geometry parameters, feed and vibrations level in the radial direction of the workpiece. Time characteristics of the acceleration of cutting tool vibration registered during C45 steel and stainless steel machining for separate axes (X, Y, Z were presented as a function of feedrate f. During the tests surface geometric accuracy assessment was performed and 3D surface roughness parameters were determined. The Sz parameter was selected for the analysis, which was then collated with RMS vibration acceleration and feedrate f. The Sz parameter indirectly provides information on peak to valley height and is characterised by high generalising potential i.e. it is highly correlated to other surface and volume parameters of surface roughness. Test results presented in this paper may constitute a valuable source of information considering the influence of vibrations on geometric accuracy of elements for engineers designing technological processes.

  5. Novel Pretreatment of Hard Metal Substrate for Better Performance of Diamond Coated Cutting Tools

    Institute of Scientific and Technical Information of China (English)

    LU Fan-xiu; TANG Wei-zhong; MIAO Jin-qi; HE Li-fu; LI Cheng-ming; CHEN Guang-chao

    2004-01-01

    A surface engineering approach for a novel pre-treatment of hard metal tool substrate for optimum adhesion of diamond coatings is presented. Firstly, an alkaline solution was used to etch the WC grains to generate a rough surface for better mechanical interlocking. Subsequently, surface Co was removed by etching in acid solution. Then the hard metal substrate was boronized to form a compound interlayer which acted as an efficient diffusion barrier to prevent the outward diffusion of Co. Novel nano-microcrystalline composite diamond film coatings with a very smooth surface was deposited on the surface engineering pre-treated hard metal surface. Promising results of measurement in adhesion strength as well as field cutting tests have been obtained.

  6. Study on Platinum Coating Depth in Focused Ion Beam Diamond Cutting Tool Milling and Methods for Removing Platinum Layer

    Directory of Open Access Journals (Sweden)

    Woong Kirl Choi

    2015-09-01

    Full Text Available In recent years, nanomachining has attracted increasing attention in advanced manufacturing science and technologies as a value-added processes to control material structures, components, devices, and nanoscale systems. To make sub-micro patterns on these products, micro/nanoscale single-crystal diamond cutting tools are essential. Popular non-contact methods for the macro/micro processing of diamond composites are pulsed laser ablation (PLA and electric discharge machining (EDM. However, for manufacturing nanoscale diamond tools, these machining methods are not appropriate. Despite diamond’s extreme physical properties, diamond can be micro/nano machined relatively easily using a focused ion beam (FIB technique. In the FIB milling process, the surface properties of the diamond cutting tool is affected by the amorphous damage layer caused by the FIB gallium ion collision and implantation and these influence the diamond cutting tool edge sharpness and increase the processing procedures. To protect the diamond substrate, a protection layer—platinum (Pt coating is essential in diamond FIB milling. In this study, the depth of Pt coating layer which could decrease process-induced damage during FIB fabrication is investigated, along with methods for removing the Pt coating layer on diamond tools. The optimum Pt coating depth has been confirmed, which is very important for maintaining cutting tool edge sharpness and decreasing processing procedures. The ultra-precision grinding method and etching with aqua regia method have been investigated for removing the Pt coating layer. Experimental results show that when the diamond cutting tool width is bigger than 500 nm, ultra-precision grinding method is appropriate for removing Pt coating layer on diamond tool. However, the ultra-precision grinding method is not recommended for removing the Pt coating layer when the cutting tool width is smaller than 500 nm, because the possibility that the diamond

  7. Performance evaluation of minimum quantity lubrication by vegetable oil in terms of cutting force, cutting zone temperature,tool wear, job dimension and surface finish in turning AISI-1060 steel

    Institute of Scientific and Technical Information of China (English)

    KHAN M.M.A.; DHAR N.R.

    2006-01-01

    In all machining processes, tool wear is a natural phenomenon and it leads to tool failure. The growing demands for high productivity of machining need use of high cutting velocity and feed rate. Such machining inherently produces high cutting temperature, which not only reduces tool life but also impairs the product quality. Metal cutting fluid changes the performance of machining operations because of their lubrication, cooling and chip flushing functions, but the use of cutting fluid has become more problematic in terms of both employee health and environmental pollution. The minimization of cutting fluid also leads to economical benefits by way of saving lubricant costs and workpiece/tool/machine cleaning cycle time. The concept of minimum quantity lubrication (MQL) has been suggested since a decade ago as a means of addressing the issues of environmental intrusiveness and occupational hazards associated with the airborne cutting fluid particles on factory shop floors. This paper deals with experimental investigation on the role of MQL by vegetable oil on cutting temperature, tool wear, surface roughness and dimensional deviation in turning AISI-1060 steel at industrial speed-feed combinations by uncoated carbide insert. The encouraging results include significant reduction in tool wear rate, dimensional inaccuracy and surface roughness by MQL mainly through reduction in the cutting zone temperature and favorable change in the chip-tool and work-tool interaction.

  8. TO DETERMINATION OF INFLUENCE FOR VARIATIONS IN LASER TREATMENT MODES ON TRIBOLOGICAL CHARACTERISTICS OF CUTTING TOOL

    Directory of Open Access Journals (Sweden)

    O. V. Diachenko

    2016-01-01

    Full Text Available The paper considers problems pertaining to higher durability and reliability of a cutting tool for cutting gastronomic products while using laser processing that leads to resistance increase of material operating surfaces against impact forces. Influence of laser fusion with additional doping on structure, microhardness, wear resistance for adhesive coatings of Fe–B–Cr–Si system has been studied in the paper. In order to solve a problem for selection of optimal qualitative and subsequently quantitative composition of a multi-component coating a mathematical modeling method using Scheffe’s simplex lattices has been used in the paper. Similar tendency for measuring micro-structure of all adhesive coatings fused by laser beams has been established in the paper. Increase in beam speed has caused the following microstructure changes: cast equilibrium, dendrite, supersaturated boride, carbide and boride. Response surface models have been found and they provide the possibility to assess influence quantity of laser processing parameters on microhardness of adhesive coatings obtained by laser doping and intensity of their wear under various conditions for all investigated compositions.It has been ascertained that there is no strict correlation between hardness and intensity of coating wear after laser doping used for adhesive coatings. This testifies to the fact that hardening has taken place not only due to an increase of carbide-boride phase, but also due to matrix hardening.In addition, a regression model for coating composition effect on tribological characteristics of the adhesive coatings has revealed that an optimal composition of a multicomponent coating ensuring maximum wear resistance of coatings constitutes B4C is 2/3 and 1/3 TaB. It has been determined that hardening of the adhesive coating after laser doping while using multicomponent coating occurs not only due to increase of carbide-boridnoy phase, but also due to matrix hardening.

  9. Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2016-01-01

    Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

  10. Research on Vibration Cutting Performance of Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particle reinforced meta ll ic matrix composites (PRMMCs) SiC p/Al in ultrasonic vibration cutting and comm on cutting with carbide tools and PCD tools was experimentally researched in the paper. The changing rules of chip shape, deformation coefficient, shear angle a nd surface residual stress were presented by ultrasonic vibration cutting. Resul ts show: when adopting common cutting, spiral chip with smaller curl radius will be obtained. The chip with zigzag contour is short ...

  11. Diamond and cBN hybrid and nanomodified cutting tools with enhanced performance: Development, testing and modelling

    DEFF Research Database (Denmark)

    Loginov, Pavel; Mishnaevsky, Leon; Levashov, Evgeny;

    2015-01-01

    The potential of enhancement of superhard steel and cast iron cutting tool performance on the basis of microstuctural modifications of the tool materials is studied. Hybrid machining tools with mixed diamond and cBN grains, as well as machining tool with composite nanomodified metallic binder...... are developed, and tested experimentally and numerically. It is demonstrated that both combination of diamond and cBN (hybrid structure) and nanomodification of metallic binder (with hexagonal boron nitride/hBN platelets) lead to sufficient improvement of the cast iron machining performance. The superhard tools...... with 25% of diamond replaced by cBN grains demonstrate 20% increased performance as compared with pure diamond machining tools, and more than two times higher performance as compared with pure cBN tools. Further, cast iron machining efficiency of the wheels modified by hBN particles was 80% more efficient...

  12. High-temperature stability of polycrystalline cubic boron nitride cutting tool materials in air

    International Nuclear Information System (INIS)

    Highlights: ► Oxidation of cBN–TiC composites is not passive within 550–1100 °C, obeying a linear rate law. ► Outward diffusion of Ti, Al and C, and inward diffusion of O2 controlled this oxidation. ► Ultimately, the oxidation scale is made of a porous outer layer (TiO2 and Al2O3 sub-layers) and an inner layer. ► Constitution and morphology of the inner layer vary with temperature. ► Formation and evaporation of B2O3 keeps the porosity within the oxidation scale. - Abstract: Thermal stability of cubic boron nitride (cBN)–TiC cutting tool material in air was analyzed using TGA and oxidation tests in a muffle furnace within the temperature range 550–1100 °C for a holding time of 60 min. A scanning electron microscope equipped with an energy dispersive X-ray spectroscopy analysis system was particularly used for the characterization of the oxidation scales obtained thereafter. The significance of the results obtained was discussed in terms of oxidation kinetics law, oxidation mechanisms as well as variation of constitution and morphology of the oxidation scale with temperature, keeping focus on the machining context.

  13. Performance and characterisation of CVD diamond coated, sintered diamond and WC-Co cutting tools for dental and micromachining applications

    International Nuclear Information System (INIS)

    Diamond coatings are attractive for cutting processes due to their high hardness, low friction coefficient, excellent wear resistance and chemical inertness. The application of diamond coatings on cemented tungsten carbide (WC-Co) tools was the subject of much attention in recent years in order to improve cutting performance and tool life. WC-Co tools containing 6% Co and 94% WC substrate with an average grain size 1-3 μm were used in this study. In order to improve the adhesion between diamond and WC substrates, it is necessary to etch away the surface Co and prepare the surface for subsequent diamond growth. Hot filament chemical vapour deposition with a modified vertical filament arrangement has been employed for the deposition of diamond films. Diamond film quality and purity have been characterised using scanning electron microscopy and micro-Raman spectroscopy. The performance of diamond coated WC-Co bur, uncoated WC-Co bur, and diamond embedded (sintered) bur have been compared by drilling a series of holes into various materials such as human teeth, borosilicate glass and porcelain teeth. Flank wear has been used to assess the wear rates of the tools. The materials subjected to cutting processes have been examined to assess the quality of the finish. Diamond coated WC-Co microdrills and uncoated microdrills were also tested on aluminium alloys. Results show that there was a 300% improvement when the drills were coated with diamond compared to the uncoated tools

  14. Performance and characterisation of CVD diamond coated, sintered diamond and WC-Co cutting tools for dental and micromachining applications

    Energy Technology Data Exchange (ETDEWEB)

    Sein, Htet; Ahmed, Waqar; Jackson, Mark; Woodwards, Robert; Polini, Riccardo

    2004-01-30

    Diamond coatings are attractive for cutting processes due to their high hardness, low friction coefficient, excellent wear resistance and chemical inertness. The application of diamond coatings on cemented tungsten carbide (WC-Co) tools was the subject of much attention in recent years in order to improve cutting performance and tool life. WC-Co tools containing 6% Co and 94% WC substrate with an average grain size 1-3 {mu}m were used in this study. In order to improve the adhesion between diamond and WC substrates, it is necessary to etch away the surface Co and prepare the surface for subsequent diamond growth. Hot filament chemical vapour deposition with a modified vertical filament arrangement has been employed for the deposition of diamond films. Diamond film quality and purity have been characterised using scanning electron microscopy and micro-Raman spectroscopy. The performance of diamond coated WC-Co bur, uncoated WC-Co bur, and diamond embedded (sintered) bur have been compared by drilling a series of holes into various materials such as human teeth, borosilicate glass and porcelain teeth. Flank wear has been used to assess the wear rates of the tools. The materials subjected to cutting processes have been examined to assess the quality of the finish. Diamond coated WC-Co microdrills and uncoated microdrills were also tested on aluminium alloys. Results show that there was a 300% improvement when the drills were coated with diamond compared to the uncoated tools.

  15. Simulation and Experimental Research on Cutting Force of Turning Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Zheng Qingchun

    2015-01-01

    Full Text Available This paper mainly establishes a two-dimensional model about the YG8 carbide tool turning TC4 titanium alloy on the basis of ABAQUS. The cutting force of the simulation model was verified by the turning experiment, and the relationships of cutting force with cutting speed, feed rate and rake angle of cutting edge in the model were studied. A prediction model of main cutting force related to cutting speed, feed rate and rake angle was obtained by central composite experiment. Studies have shown that the difference between the cutting force acquired by simulation and by experiment was less than 10%; in a certain range, the cutting force increased with the feed rate, the cutting force decreased with the increase of cutting speed and rake angle, and the influence of feed rate to cutting force was most significant.

  16. Novel method for detection of anomalous structure characteristics of ID precision ultrathin monocrystalline silicon section cutting tool

    Institute of Scientific and Technical Information of China (English)

    陈宗农; 郭明; 王庆九; 余学功

    2002-01-01

    The structure characteristics of ID precision uhrathin monoerystaUine silicon section cutting machine-tool spindle with force-monitoring bearings functioning as force measuring sensors were detected with the new Hilbert theory based signal-wave envelope detection method, presented to replace the conventional hardware device in order to ensure that the signal is measured online with high fidelity.According to the probability of anomalous incidents in the cutting process, a mathematical recognition model has been designed and verified on an STC-22ID machine.

  17. Novel method for detection of anomalous structure characteristics of ID precision ultrathin monocrystalline silicon section cutting tool

    Institute of Scientific and Technical Information of China (English)

    陈宗农; 郭明; 王庆九; 余学功

    2002-01-01

    The structure characteristics of ID precision ultrathin monocrystalline silicon section cutting machine-tool spindle with force-monitoring bearings functioning as force measuring sensors were detected with the new Hilbert theory based signal-wave envelope detection method, presented to replace the conventional hardware device in order to ensure that the signal is measured online with high fidelity. According to the probability of anomalous incidents in the cutting process, a mathematical recognition model has been designed and verified on an STC-22ID machine.

  18. Image Measurement of Rounded Cutting Edge Radius of Cutting Tool%刀具切削刃钝圆半径的图像测量法

    Institute of Scientific and Technical Information of China (English)

    曾志伟; 蒋代君

    2014-01-01

    为提高刀具切削刃钝圆半径的测量精度,提出了改进的边缘检测和刃口曲线计算方法,并用于三角形铣刀片的测量。在方向导数和梯度理论基础上改进现有边缘检测方法。首先定义包含边缘的感兴趣区域( Region of Interest, ROI),再以ROI边界像素的法线方向近似此法线方向上各像素的梯度方向。沿近似的梯度方向拟合灰度曲线并计算一阶导数极大值点,从而精确定位边缘点。参考刀具精确设计理论,以直线段和圆弧段刃口曲线相切作为约束条件,拟合圆弧段刃口曲线。结果表明,不加约束的切削刃钝圆半径测量误差为7%,加入约束的测量误差为0.5%。改进的刀具测量方法能准确定位边缘点,也能显著提高切削刃钝圆半径的测量精度。%For the purpose of improving the measuring accuracy of rounded cutting edge radius of cutting tool, modified edge detection and blade curve calculation methods were proposed and used to measure the triangle milling insert. Existing edge detection method was reformed based on directional derivative and gra-dient theories. Firstly, define the region of interest ( ROI) that contains edge. Then use the normal direction of each ROI boundary pixel as the approximated gradient direction for each pixel on this normal direction. Fit gray curve along the approximate gradient direction, calculate the maxima of first derivative, and accu-rately position the edge point. Reference theory of accurate designing of cutting tool;employ the tangent be-tween straight and arc blade curve as the constraint condition to fit the arc blade curve. The results show that the average measuring error of rounded cutting edge radius without constrain is 7%, and that with constrain is 0. 5%. Improved measuring method of cutting tool not only can accurately locate edge point, but also sig-nificantly improve the measuring accuracy of rounded cutting edge radius.

  19. SASfit: A comprehensive tool for small-angle scattering data analysis

    CERN Document Server

    Breßler, Ingo; Thünemann, Andreas F

    2015-01-01

    Small-angle X-ray and neutron scattering experiments are used in many fields of the life sciences and condensed matter research to obtain answers to questions about the shape and size of nano-sized structures, typically in the range of 1 to 100 nm. It provides good statistics for large numbers of structural units for short measurement times. With the ever-increasing quantity and quality of data acquisition, the value of appropriate tools that are able to extract valuable information is steadily increasing. SASfit has been one of the mature programs for small-angle scattering data analysis available for many years. We describe the basic data processing and analysis work-flow along with recent developments in the SASfit program package (version 0.94.6). They include (i) advanced algorithms for reduction of oversampled data sets (ii) improved confidence assessment in the optimized model parameters and (iii) a flexible plug-in system for custom user-provided models. A scattering function of a mass fractal model o...

  20. PERFORMANCE STUDY ON AISI316 AND AISI410 USING DIFFERENT LAYERED COATED CUTTING TOOLS IN CNC TURNING

    Directory of Open Access Journals (Sweden)

    K. RAJA

    2015-01-01

    Full Text Available Stainless steel (SS is used for many commercial and industrial applications owing to its high resistance to corrosion. It is too hard to machine due to its high strength and high work hardening property. A surface property such as surface roughness (SR is critical to the function-ability of machined components. SS is generally regarded as more difficult to machine material and poor SR is obtained during machining. In this paper an attempt has been made to investigate the SR produced by CNC turning on austenitic stainless steel (AISI316 and martensitic stainless steel (AISI410 by different cases of coated cutting tool used at dry conditions. Multilayered coated with TiCN/Al2O3, multilayered coated with Ti(C, N, B and single layered coated with TiAlN coated cutting tools are used. Experiments were carried out by using Taguchi’s L27 orthogonal array. The effect of cutting parameters on SR is evaluated and optimum cutting conditions for minimizing the SR are determined. Analysis of variance (ANOVA is used for identifying the significant parameters affecting the responses. Confirmation experiments are conducted to validate the results obtained from optimization.

  1. Prescribed fire and cutting as tools for reducing woody plant succession in a created salt marsh

    Science.gov (United States)

    Owens, A.B.; Proffitt, C.E.; Grace, J.B.

    2007-01-01

    This paper reports on efforts to reduce woody successional growth by the native shrub Iva frutescens L. in a created salt marsh by using prescribed fire and cutting. Experimental treatments included a winter burn, cutting plants at ground level, and a combination burn-and-cut treatment, with replicate plots of each. Iva frutescens proved to be extremely hardy, with zero mortality following the cutting, burning, or combination treatment; similar levels of regrowth were observed for all treatments. Individual shrub response, however, was found to be related to initial plant size, ground water level and salinity, and two fire characteristics (total heating >60??C and total heat index >60??C). Fire severity, sediment nutrient concentrations, and other abiotic factors had no observable effects. ?? 2007 Springer Science+Business Media B.V.

  2. 先进CNC复合加工刀具和复合切削技术%Summarization of Advanced CNC Composite Cutting Tools and Composite Cutting Technology

    Institute of Scientific and Technical Information of China (English)

    张平亮

    2012-01-01

    The characteristics and application area of advanced CNC composite machining tools in Germany, Japan, Italy and other countries were introduced. The essential hardware, software and expected result of CNC composite cutting technology were expounded. Development of the new CNC composite processing technology in future was proposed.%介绍了德国、日本、意大利等国生产的先进的CNC复合加工刀具的特点与应用范围,阐明了CNC复合切削技术必要的硬软件及期望达到的效果,并提出今后CNC复合加工技术发展方向.

  3. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Yahya Hisman; Yildiz, Hakan [Batman Univ. (Turkey). Dept. of Mechanical Engineering; Oezek, Cebeli [Firat Univ., Elazig (Turkey)

    2016-08-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  4. Wear of diamond-coated cutting tool inserts upon machining of Al-12%Si and glass fiber/polyester resin composites

    Directory of Open Access Journals (Sweden)

    Nebojša Grahovac

    2013-06-01

    Full Text Available Results of the wear resistance of the diamond-coated cutting tool inserts upon machining Al-12%Si alloy and glass fiber/polyester resin composites are presented in this paper. The aim of this paper was to demonstrate the advantages of application of cutting tool inserts with the diamond coating over the conventional tungsten-carbide (WC tools, and to obtain the cheaper serial production (shorter machining time and satisfactory lifetime of the diamond cutting tool inserts. Surface roughness of the machined samples was measured for both as-received and diamond coated inserts. The diamond microstructure of undamaged part of inserts as well as the appearance of microstructure of diamond coated inserts after machining has been investigated. Results of the behavior of two regimes of preparation of diamond-coated inserts were compared and analyzed. Generally, the wear resistance of the diamond-coated cutting tool is superior over the conventional tool.

  5. Investigations on the Effects of the Tool Material, Geometry, and Tilt Angle on Friction Stir Welding of Pure Titanium

    Science.gov (United States)

    Reshad Seighalani, K.; Besharati Givi, M. K.; Nasiri, A. M.; Bahemmat, P.

    2010-10-01

    Friction stir welding (FSW) parameters, such as tool material, tool geometry, tilt angle, tool rotational speed, welding speed, and axial force play a major role in the weld quality of titanium alloys. Because of excessive erosion, tool material and geometry play the main roles in FSW of titanium alloys. Therefore, in the present work for the first time, tool material and geometry, tool tilt angle, cooling system and shielding gas effects on macrostructure, microstructure, and mechanical properties of pure titanium weld joint were investigated. Result of this research shows that Ti can be joined by the FSW, using a tool with a shoulder made of tungsten (W) and simple pin made of tungsten carbide (WC). The best conditions for welding were use of compressed air as a cooling system, tool tilt angle of 1°, and a stream of Argon as a shielding medium. Investigation on mechanical properties shows that the tensile strength and the yield strength of the welded joint in the best case could be similar to the corresponding strengths of the base metal.

  6. Grain size evaluation of pulsed TiAlN nanocomposite coatings for cutting tools

    International Nuclear Information System (INIS)

    Nowadays advanced TiAlN coatings enable high performance and high speed cutting. A side from excellent coating adhesion at the cutting edges and choice of material, a fine grained physical vapour deposition coating is the enabler for these high performance cutting operations. Isotropy and composition is of vital importance for the coating performance. On industrial scale equipment, composition (Ti-Al ratio), crystallite size and orientation are altered by changing pulse energy, duty cycle and cathode power. The synthesized coatings are then analyzed by common thin film and application oriented techniques, regarding the grain size and its influence on the coating properties. For the determination of the crystallite size, two methods, Debye Scherrer and Warren Averbach are compared. Finally, crystallite size is determined by using the Warren Averbach method and transmission electron microscopy for comparison reasons

  7. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  8. 硬质合金刀具钎焊后性能变化的研究%Changes in properties of carbide cutting tools after being brazed

    Institute of Scientific and Technical Information of China (English)

    赵丽杰; 王贵成; 王冬

    2001-01-01

    对硬质合金刀具钎焊前后的硬度、裂纹形成及变化、焊缝质量和切削性能等进行了大量的试验研究.结果表明:硬质合金刀具钎焊后硬度下降范围在HRA1以内;采用延长钎焊后保温时间和增加补偿垫片均可以减少或避免刀具表面裂纹的产生;对18CrMnTi渗碳淬火齿轮(HRC55~58)单齿侧刃铣削中钎焊刀具的切削性能同机夹刀具相比无明显差异.它为硬质合金钎焊刀具在精密切削FMS和其他自动化加工中的广泛应用提供了实验和理论依据.%Presents the experimental tests run on hardness of carbide cutting tools before and after being brazed, initiation and propagation of cracks in them, quality of weld and cutting performance of these cutting tools, and the experimental test results which show that the reduction in hardness of carbide cutting tools after being brazed is within HRA1, the initiation of cracks in the surface of cutting tools can be reduced or eliminated by prolonging the holding time for the cutting tools after being brazed and adding shims, and the cutting performance of brazed cutting tools with single cutting edge made of 18CrMnTi is similar to that of fixed machining cutting tool.

  9. Cutting tool performance enhancement by using a B{sub 4}C/BCN/C-BN multilayer system

    Energy Technology Data Exchange (ETDEWEB)

    Bejarano Gaitan, G. [Technological Development Center ASTIN-SENA, Cali (Colombia); Group of Corrosion and Protection, University of Antioquia, Medellin (Colombia); Caicedo, J.C. [Technological Development Center ASTIN-SENA, Cali (Colombia); Excellence Center for Novel Materials, Universidad del Valle, Cali (Colombia); Prieto, P. [Excellence Center for Novel Materials, Universidad del Valle, Cali (Colombia); Balogh, Adam G. [Institute of Materials Science, Darmstadt University of Technology (Germany)

    2007-07-01

    Thin films of B{sub 4}C/BCN/c-BN multilayers were deposited on to AISI M2 high speed steel substrates by rf. (13.56 MHz) multi-target magnetron sputtering from high purity (99.99%) h-BN and a (99.5%)B{sub 4}C target, in Ar(90%)/N{sub 2}(10%) gasmixture. For their deposition we varied the bias voltage of the B{sub 4}C films between -50 and -250 V and, for the BCN coatings the nitrogen gas flow from 3% to 12%. A 300-nm thick TiN buffer layer was first deposited to improve the adhesion of all samples. Mechanical properties like hardness, elastic Young modulus, and adhesion were determined by nanoindentation and scratch measurements. Finally, cutting tools were carried out. Tool performance was registered as functions of bilayer numbers showed enhancement between 60% and 107% and a surface roughness reduction of 60% for cutting tools coated with 16 bilayers, compared to uncoated tools. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  10. Development of a Metal Cutting Tool Fase in Order to Create the Conditions of Ringed Chips Wrapping

    Science.gov (United States)

    Korchuganova, M.; Syrbakov, A.; Chernysheva, T.; Ivanov, G.; Korchuganov, M.

    2016-08-01

    When processing ductile metals with high cutting speed, there is a need to take additional measures for a comfortable and safe formation and removal of chips. In the conditions of large-scale manufacture, it is recommended to produce flow chips in the form of short fragments, while in the conditions of small-lot and single-piece manufacture, it is reasonable to wrap the chips spirally with a rather small turn radius. Such way of chips formation reduces the time of its removal from the working area as well as facilitates its transportation and processing. In order to solve the problem of chip wrapping and breakage, almost all modern manufacturers of tools with replaceable many-sided plates (RMSP) followed the way of complication of tool faces and determination of the areas of effective chip breaking. On the one hand, the suggested solution turns out to be effective; however, as showed the analysis of recommended cutting modes for complex forms of RMSP made by leading manufacturers, they all correspond to the definite cross section of the cut-layer S/t=0.1.

  11. Fundamental Study into the Mechanics of Material Removal in Rock Cutting

    OpenAIRE

    Aresh, Balaji

    2012-01-01

    The objective of this work was to understand the mechanics of material removal during rock cutting. The exact nature of the failure of the rock material at the tool tip was investigated using a single cutting tooth test rig coupled with high speed photography, for various rock-like specimens. Linear cutting tests were performed using a tungsten carbide tipped orthogonal cutting tool with three different rake angles on low and high strength simulated rocks. Statistical analysis together with h...

  12. Effects of cutting angle, edge preparation, and nano-structured coating on milling performance of a gamma titanium aluminide

    OpenAIRE

    Settineri, Luca; Priarone, Paolo Claudio

    2012-01-01

    Gamma titanium aluminides are intermetallic alloys. Recently, they have been evaluated as important contenders for structural applications in the automotive and aerospace sectors. This is due to their excellent high-temperature performances and their significantly lower density compared to Nickel-based superalloys. In this paper, an analysis of machinability of a gamma TiAl obtained via an electron beam melting (EBM) process is presented. The effects of tool geometry modifications, in terms o...

  13. Adventitious shoot formation on leaf cuttings in vivo, a tool in horticulture.

    OpenAIRE

    Custers, J.B.M.

    1986-01-01

    Adventitious shoot formation implies the regeneration or development of shoots from fully differentiated tissue. Its application has, after the rise of in vitro culture, assumed large proportions. Then the question arose whether in vivo adventitious shoot formation could not be applied more widely in commercial horticulture. To answer this question investigations were made on the regeneration of leaf cuttings and the results are presented in this thesis.It was found that the majority of a lar...

  14. Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

    Institute of Scientific and Technical Information of China (English)

    Yucheng DING; Changhe LI; Dichen LI; Guoxin YU

    2009-01-01

    Laminated object manufacturing (LOM) is one of the commercialized rapid prototyping (RP) processes,where a focused laser is usually used to cut the crosssection contours of a 3 D part and the grid hatchings of the partexterior region on a sheet paper stackwise. Using a laser beam as a cutter can be costly, and the thermal burning of a sheet paper along a laser scanning path can also cause an environment-polluting smoke. This paper presents a paper laminating RP system using a knife as the paper cutter instead of a laser beam. The knife holder is mounted through a radial bearing on the X-Y positioning mechanism in such a way that the knife tip is eccentric to the bearing axis by a small distance (so-called offset). Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the path of the XY-driven bearing axis by the error that depends on the path tangential and the eccentricity of the knife tip. A tractrix model is applied to describe the kinetic motion of the knife tip and a method is formulated to compensate for the tracing error of the eccentric knife tip by modifying the original cross-section contours of the part for each layer based on the tractrix equation. A study has also been performed regarding the effect of the knife tip geometry on the cutting notch of the sheet paper and on the roughness of the finished part.

  15. X-Lase CoreScriber, Picosecond Fiber Laser Tool for High-Precision Scribing and Cutting of Transparent Materials

    Science.gov (United States)

    Kivistö, S.; Amberla, T.; Konnunaho, T.; Kangastupa, J.; Sillanpää, J.

    We have developed various industrial transparent material scribing processes and a laser tool, picosecond MHz-range all- fiber laser X-Lase CoreScriber. The remarkably high peak power, exceptionally good beam quality, and integrability of the X-Lase CoreScriber combined with high achievable material processing speeds provide tempting solutions for high- precision glass processing. Here presented sapphire and Gorilla glass dicing processes are based on transparent material internal modification with short and intense high repetition rate ps-laser pulses. Increased processing speeds and cutting qualities in comparison to other conventional processing methods are presented.

  16. Analysis Of The Structure Of A Material Used In The Manufacture Of Thermal Chucks For Fixing Tools Cutting Using Finite Elements

    OpenAIRE

    Martins, P.; J. Carneiro

    2014-01-01

    The dynamic stability of machine has its own importance in the quality of the machined product. With the development of new technologies for cutting tools, as the geometries and materials, cutting speeds used today reach values inconceivable for two decades. In the automotive industry steel and cast iron are gradually being replaced by lower density material and even lower costs. In complex shapes tools, heterogeneous material removal in roughing, sudden changes of sections, e...

  17. Pneumatically-powered hand tool used for cutting bolts during bone-fixing in surgery

    NARCIS (Netherlands)

    Cool, J.C.; Rijnsaardt K.A.

    1996-01-01

    Abstract of NL 1000849 (C2) The tool has at least one pneumatic motor (1a, 1b), transmission (2) and regulator. The motor(s) can be of the piston and cylinder type producing reciprocating motion or of the rotary type. The tool is powered by a commercially-available gas cylinder containing 16g of

  18. Numerical Simulation and Research for Ceramic Cutting Tools High Speed Dry Cutting Processing%陶瓷刀具高速干切削加工数值仿真研究

    Institute of Scientific and Technical Information of China (English)

    华希俊; 戚洪强; 符永宏; 杜志华; 廖茜

    2012-01-01

    Ceramic cutting tools at high temperature can produce self-lubricating phenomenon, which can play a friction and anti-wear effect role. In this paper, take the A1,O3ceramic cutting tool for an example. In the high temperature situation, the surface of tool can produce the self-lubricating film. With the help of finite element analysis DEFORM-3D,building a HSM cutting AISI-1045 model,for seeking for the speed of the lubrication phenomenon which can produce the self-lubricating phenomenon and researching for cutting the principal cutting force、 stress distribution, the temperature distribution on the rake face and tool wear state, etc. Research shows that; when cutting speed is 270 m/min, the temperature of cutting tool surface is as high as 842 ℃, which can produce self-lubricating phenomenon.%陶瓷刀具在高温作用下会产生自润滑现象,可起到减摩、抗磨作用.论文以Al2O3陶瓷刀具为例,在高温下刀具表面产生自润滑薄膜,利用有限元分析软件DEFORM-3D,建立高速切削AlSI——1045模型,分析Al2O3陶瓷刀具在高速切削加工时,产生自润滑现象所需切削速度,以及在高速切削时,刀具表面的主切削力、应力分布、温度分布和刀具的磨损状态等.研究表明:当切削速度为270m/min,时,刀具表面温度高达842℃,能够产生自润滑现象.

  19. Microstructure and mechanical properties of titanium nitride coatings for cemented carbide cutting tools by pulsed high energy density plasma

    Institute of Scientific and Technical Information of China (English)

    PENG Zhijian; MIAO Hezhuo; QI Longhao; GONG Jianghong; YANG Size; LIU Chizi

    2003-01-01

    Hard, wear-resistant and well-adhesive titanium nitride coatings on cemented carbide cutting tools were prepared by the pulsed high energy density plasma technique at ambient temperature. The results of Auger spectra analysis indicated that the interface between the coating and substrate was more than 250 nm.Under optimized deposition conditions, the highest critical load measured by nanoscratch tester was more than 90 mN, which meant that the TiN film was well adhesive to the substrate; the highest nanohardness and Young's modulus according to nanoindentation tests were near to 27 and 450 GPa. The results of cutting tests evaluated by turning hardened CrWMn steel in industrial conditions indicated that the wear resistance and edge life of the cemented carbide tools were enhanced dramatically because of the deposition of titanium nitride coatings. These improvements were attributed to the three combined effects: the deposition and ion implantation of the pulsed plasma and the becoming finer of the grain sizes.

  20. Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

    Directory of Open Access Journals (Sweden)

    José Vitor Candido Souza

    2011-12-01

    Full Text Available Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.

  1. MALDI mass spectrometry imaging: A cutting-edge tool for fundamental and clinical histopathology.

    Science.gov (United States)

    Longuespée, Rémi; Casadonte, Rita; Kriegsmann, Mark; Pottier, Charles; Picard de Muller, Gaël; Delvenne, Philippe; Kriegsmann, Jörg; De Pauw, Edwin

    2016-07-01

    Histopathological diagnoses have been done in the last century based on hematoxylin and eosin staining. These methods were complemented by histochemistry, electron microscopy, immunohistochemistry (IHC), and molecular techniques. Mass spectrometry (MS) methods allow the thorough examination of various biocompounds in extracts and tissue sections. Today, mass spectrometry imaging (MSI), and especially matrix-assisted laser desorption ionization (MALDI) imaging links classical histology and molecular analyses. Direct mapping is a major advantage of the combination of molecular profiling and imaging. MSI can be considered as a cutting edge approach for molecular detection of proteins, peptides, carbohydrates, lipids, and small molecules in tissues. This review covers the detection of various biomolecules in histopathological sections by MSI. Proteomic methods will be introduced into clinical histopathology within the next few years.

  2. Pneumatically-powered hand tool used for cutting bolts during bone-fixing in surgery

    OpenAIRE

    Cool, J.C.; Rijnsaardt K.A.

    1996-01-01

    Abstract of NL 1000849 (C2) The tool has at least one pneumatic motor (1a, 1b), transmission (2) and regulator. The motor(s) can be of the piston and cylinder type producing reciprocating motion or of the rotary type. The tool is powered by a commercially-available gas cylinder containing 16g of CO2 at a pressure of 56 bar. Illustrated is a surgical implement to crop bone-fixing bolts. The bolt end is inserted in the hole (7) to enter the eccentric bore (9) of the inner rod (8). The rod rotat...

  3. Aplicaciones extraorales del bisturí piezoeléctrico Extraoral uses of a piezoelectric surgical cutting tool

    Directory of Open Access Journals (Sweden)

    J. González Lagunas

    2009-02-01

    Full Text Available Presentamos nuestra experiencia con el empleo de un bisturí piezoeleéctrico con el fin de efectuar diferentes osteotomias extraorales, Estas indicaciones no se han presentado previamente en la literatura. En los últimos 6 meses hemos utilizado este intrumento para efectuar osteotomías en el cóndilo y en la eminencia articular, para tomar injerto de calota craneal y para realizar las osteotomias de la rinoplastia. Este instrumento permite una inea de osteotomia precisa sin el riesgo de lesionar los tejidos blandos vecinos. Se discuten las ventajas e inconvenientes del instrumento según el procedimiento realizado.We report our experience with the use of a piezoelectric surgical cutting tool in performing extraoral osteotomies. These indications have not been reported previously in the literature. In the last 6 months we have used this instrument to perform osteotomy on the temporomandibular condyle and articular eminence, to obtain grafts from the skull, and to perform osteotomy for rhinoplasty. This instrument can be used to makes an osteotomy cut without risk of injuring adjacent soft tissues. Its advantages and disadvantages are discussed in accordance with the procedure performed.

  4. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    Directory of Open Access Journals (Sweden)

    M. Szutkowska

    2012-10-01

    Full Text Available Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composite with unstabilized and stabilized zirconia, alumina–zirconia composite with addition of TiC and alumina–nitride-carbide titanium composite with 2wt% of zirconia. Specimens were prepared from submicro-scale trade powders. Vicker’s hardness (HV1, fracture toughness (KIC at room temperature, the indentation fracture toughness, Young’s modulus and apparent density were also evaluated. The microstructure was observed by means of scanning electron microscopy (SEM.Findings: The lowest value of KIC is revealed by pure alumina ceramics. The addition of (10 wt% unstabilized zirconia to alumina or a small amount (5 wt% of TiC to alumina–zirconia composite improve fracture toughness of these ceramics in comparison to alumina ceramics. Alumina ceramics and alumina-zirconia ceramics reveal the pronounced character of R-curve because of an increasing dependence on crack growth resistance with crack extension as opposed to the titanium carbide-nitride reinforced composite based on alumina. R-curve has not been observed for this composite.Practical implications: The results show the method of fracture toughness improvement of alumina tool ceramics.Originality/value: Taking into account the values of fracture toughness a rational use of existing ceramic tools should be expected.

  5. Study on Cutting Performance with Mocro-texturing Self-lubricated Tools%微织构自润滑刀具的切削性能研究

    Institute of Scientific and Technical Information of China (English)

    吴泽; 邓建新; 亓停; 连云崧; 赵军

    2011-01-01

    Micro-textures were made using laser on the rake face of the cemented carbide tools. Molybdenum disulfide (MoS2) solid lubricants were embedded into the micro-grooves to form micro-texturing self-lubricated cutting tools(MTR-1 and MTR-2). Dry cutting tests on 45 hardened steel were ean-ied out with these self-lubricated cutting tools and conventional cemented carbide tools MTO. As the results, the cutting forces and the rake wear with the micro-texturing self-lubricated cutting tools were greatly reduced compared with that of conventional cemented carbide tools. Meanwhile, the machinability with the self-lubricated cutting tools was effected by the structure of the textures, and it can be improved by the reduction in bonding of the chip with better micro-texturing design.%采用激光加工方法在硬质合金车刀前刀面月牙洼易磨损区域加工微织构并填充固体润滑剂MoS2,制备了微织构自润滑刀具(MTR-1和MTR-2),并与传统硬质合金刀具MTO进行了干切削淬火45钢的对比试验.试验结果发现,与传统硬质合金刀具MTO相比,微织构自润滑刀具能够显著降低切削力、减小刀具前刀面磨损.同时,微织构自润滑刀具的切削性能受微织构结构影响,合理的微织构结构能够减少切屑的粘结,从而提高微织构自润滑刀具的切削性能.

  6. Application of the CBR method for adding the process of cutting tools and parameters selection

    Science.gov (United States)

    Ociepka, P.; Herbuś, K.

    2016-08-01

    The paper presents a method, basing on engineering knowledge and experience, designated to aid the selection of tools and machining parameters for the processes of turning. In this method, the informatics system is built basing on a Case Based Reasoning (CBR) method. This is a method of problems solving based on experience. It consists in finding analogies between the currently being solved task, and earlier realized tasks that have been stored in the database of the CBR system. The article presents the structure of the developed software, as well as the functioning of the CBR method. It also presents the possibility of integrating the developed method with the CAM module of the SIEMENS PLM NX program.

  7. CutLHCO: A Consumer-Level Tool for Implementing Generic Collider Data Selection Cuts in the Search for New Physics

    CERN Document Server

    Walker, Joel W

    2012-01-01

    A new computer program named CutLHCO is introduced, whose function is the implementation of generic data selection cuts on collider event specification files in the standardized .lhco format. This software is intended to fill an open market niche for a lightweight yet flexible "consumer-level" alternative to the ROOT data analysis framework. The primary envisioned application is as a filter on output produced by the PGS4 and DELPHES detector simulations, which are themselves lightweight alternatives to the GEANT4 based solutions favored by the large LHC experiments. All process control instructions are provided via a compact and powerful card file input syntax that efficiently facilitates the reasonable approximation of most event selection strategies and specialized discovery statistics commonly employed by the CMS and ATLAS collaborations. The structure, function, invocation and usage of the most recent CutLHCO 2.0 program version are documented thoroughly, including a detailed deconstruction of several exa...

  8. THE INFLUENCE OF THE TOOL POINT ANGLE AND FEED RATE ON THE DYNAMIC PARAMETERS AT DRILLING COATED PARTICLEBOARD

    Directory of Open Access Journals (Sweden)

    Mihai ISPAS

    2015-12-01

    Full Text Available Pre-laminated (coated particleboards (PB are wood-based composites intensively used in the furniture industry. In order to prepare the PB for joining, drilling is the most commonly applied machining process. The surface quality and the dynamic parameters (thrust force and torque are significantly influenced by the tools characteristics and the machining parameters. The point/tip angle of the drill bit and the feed speed during drilling play a major role in gaining a good surface quality and minimizing the dynamic parameters. The objective of this study was to measure and analyze the influence of both the geometric and cinematic parameters on the dynamic parameters at drilling with twist (helical drills. The experiments were performed based on a factorial design. The results show that, a low feed rate generally minimizes both the drilling torque and the thrust force, while a small tip angle increases the drilling torque and minimizes the thrust force.

  9. search.bioPreprint: a discovery tool for cutting edge, preprint biomedical research articles.

    Science.gov (United States)

    Iwema, Carrie L; LaDue, John; Zack, Angela; Chattopadhyay, Ansuman

    2016-01-01

    The time it takes for a completed manuscript to be published traditionally can be extremely lengthy. Article publication delay, which occurs in part due to constraints associated with peer review, can prevent the timely dissemination of critical and actionable data associated with new information on rare diseases or developing health concerns such as Zika virus. Preprint servers are open access online repositories housing preprint research articles that enable authors (1) to make their research immediately and freely available and (2) to receive commentary and peer review prior to journal submission. There is a growing movement of preprint advocates aiming to change the current journal publication and peer review system, proposing that preprints catalyze biomedical discovery, support career advancement, and improve scientific communication. While the number of articles submitted to and hosted by preprint servers are gradually increasing, there has been no simple way to identify biomedical research published in a preprint format, as they are not typically indexed and are only discoverable by directly searching the specific preprint server websites. To address this issue, we created a search engine that quickly compiles preprints from disparate host repositories and provides a one-stop search solution. Additionally, we developed a web application that bolsters the discovery of preprints by enabling each and every word or phrase appearing on any web site to be integrated with articles from preprint servers. This tool, search.bioPreprint, is publicly available at http://www.hsls.pitt.edu/resources/preprint.

  10. MGDS: Free, on-line, cutting-edge tools to enable the democratisation of geoscience data

    Science.gov (United States)

    Goodwillie, A. M.; Ryan, W. B.; O'Hara, S.; Ferrini, V.; Arko, R. A.; Coplan, J.; Chan, S.; Carbotte, S. M.; Nitsche, F. O.; Bonczkowski, J.; Morton, J. J.; Weissel, R.; Leung, A.

    2010-12-01

    The availability of user-friendly, effective cyber-information resources for accessing and manipulating geoscience data has grown rapidly in recent years. Based at Lamont-Doherty Earth Observatory the MGDS group has developed a number of free tools that have wide application across the geosciences for both educators and researchers. A simple web page (http://www.marine-geo.org/) allows users to search for and download many types of data by key word, geographical region, or published citation. The popular Create Maps and Grids function and the downloadable Google Earth-compatible KML files appeal to a wide user base. MGDS MediaBank galleries (http://media.marine-geo.org/) enable users to view and download compelling images that are purposefully selected for their educational value from NSF-funded field programs. GeoMapApp (http://www.geomapapp.org), a free map-based interactive tool that works on any machine, is increasingly being adopted across a broad suite of users from middle school students to university researchers. GeoMapApp allows users to plot, manipulate and present data in an intuitive geographical reference frame. GeoMapApp offers a convenient way to explore the wide range of built-in data sets, to quickly generate maps and images that aid visualisation and, when importing their own gridded and tabular data sets, to access the same rich built-in functionality. A user guide, short multi-media tutorials, and webinar are available on-line. The regularly-updated Global Multi-Resolution Topography (GMRT) Synthesis is used as the default GeoMapApp base map and is an increasingly popular means to rapidly create location maps. Additionally, the layer manager offers a fast way to overlay and compare multiple data sets and is augmented by the ability to alter layer transparency so that underlying layers become visible. Examples of GeoMapApp built-in data sets include high-resolution land topography and ocean floor bathymetry derived from satellite and multi

  11. PCD刀具切削天然大理石的磨损特性研究%Wear characteristics of PCD tools when cutting natural marble

    Institute of Scientific and Technical Information of China (English)

    任文祥; 吴玉厚; 赵德宏; 苏姜姜

    2013-01-01

    The effect of different parameters on cutting performance of PCD tool when cutting natural marble is analyzed.The results show that,the wear form of the PCD tool during the cutting process mainly include the abrasive wear,the breakage of the polycrystalline layer and the damage of the binding agent,etc.Results show that the minimum wear of the tool can be reached at spindle speed 12 000 r/min,feed speed 1 000 mm/min,and cutting depth 0.5 mm.The wear of the tool decreases with the increase of the spindle speed of the tool,and increases with the increase of feed rate of the tool and the cutting depth.%通过PCD刀具切削天然大理石的试验研究,分析了在不同加工参数条件下对PCD刀具切削性能的影响以及刀具的磨损机理.试验结果表明:PCD刀具在加工过程中的磨损机理主要表现为磨粒的磨损、剥落,聚晶层的破损与结合剂破坏等;刀具主轴转速为12 000 r/min、进给速度为1000 mm/min、切削深度为0.5 mm时,刀具的磨损量最小;且磨损量随刀具主轴转速的增加而降低,随刀具的进给速度和切削深度的增加而增加.

  12. Tribological and cutting behavior of silicon nitride tools coated with monolayer- and multilayer-microcrystalline HFCVD diamond films

    International Nuclear Information System (INIS)

    Highlights: ► Multilayer-MCD film shows lower friction coefficient compared monolayer-MCD film. ► Multilayer-MCD film is similar in friction coefficient to monolayer-SMCD film. ► Multilayer-MCD film presents the higher wear resistance than monolayer-SMCD film. ► Multilayer-MCD diamond insert presents the perfect behavior regarding tool wear. - Abstract: Monolayer-micrometric (MN-MCD), monolayer-submicrometric (MN-SMCD) and multilayer-micrometric (MT-MCD) diamond films are grown on silicon nitride substrates by hot filament chemical vapor deposition (HFCVD) technique. The as-deposited diamond films are characterized with scanning electron microscope (SEM), X-ray diffraction (XRD), energy-dispersive X-ray spectrometer (EDS), Raman spectrum and 3D surface topography. Tribological properties are assessed by the sliding tests using a reciprocal motion ball-on-flat (BOF) configuration. The friction coefficients are measured as 0.126 for the MN-MCD films, 0.076 for the MN-SMCD films and 0.071 for the MT-MCD films during dry sliding against silicon nitride counterface. The different carbon content of the films may result in the visible diminution of friction coefficient for the MT-MCD films relative to the MN-MCD films. The results show that the MN-MCD and MT-MCD films present the much higher wear resistance than the MN-SMCD films. Meanwhile, the cutting performances of as-deposited diamond films are evaluated by machining aluminum–silicon alloy material. The experimental results show that the MT-MCD insert presents the best behavior regarding the tool wear.

  13. Tribological and cutting behavior of silicon nitride tools coated with monolayer- and multilayer-microcrystalline HFCVD diamond films

    Science.gov (United States)

    Chen, Naichao; Shen, Bin; Yang, Guodong; Sun, Fanghong

    2013-01-01

    Monolayer-micrometric (MN-MCD), monolayer-submicrometric (MN-SMCD) and multilayer-micrometric (MT-MCD) diamond films are grown on silicon nitride substrates by hot filament chemical vapor deposition (HFCVD) technique. The as-deposited diamond films are characterized with scanning electron microscope (SEM), X-ray diffraction (XRD), energy-dispersive X-ray spectrometer (EDS), Raman spectrum and 3D surface topography. Tribological properties are assessed by the sliding tests using a reciprocal motion ball-on-flat (BOF) configuration. The friction coefficients are measured as 0.126 for the MN-MCD films, 0.076 for the MN-SMCD films and 0.071 for the MT-MCD films during dry sliding against silicon nitride counterface. The different carbon content of the films may result in the visible diminution of friction coefficient for the MT-MCD films relative to the MN-MCD films. The results show that the MN-MCD and MT-MCD films present the much higher wear resistance than the MN-SMCD films. Meanwhile, the cutting performances of as-deposited diamond films are evaluated by machining aluminum-silicon alloy material. The experimental results show that the MT-MCD insert presents the best behavior regarding the tool wear.

  14. Magnesium and phase angle: a prognostic tool for monitoring cellular integrity in judo athletes.

    Science.gov (United States)

    Matias, Catarina N; Monteiro, Cristina P; Santos, Diana A; Martins, Fátima; Silva, Analiza M; Laires, Maria J; Sardinha, Luís B

    2015-01-01

    Adequate magnesium (Mg) levels play a vital role in membrane excitability, cell contractility and metabolism, being a key nutrient for sustaining appropriate muscular contraction and performance levels in athletes. Phase angle (PhA), assessed by bioimpedance analysis (BIA), has been reported to be positively associated with most nutritional markers and is an indicator of membrane integrity and water distribution between intra- and extracellular spaces. The aim of the present study was to verify the association between Mg status and PhA as a predictor of cellular health, in a sample of judo athletes from a period of weight stability to prior to competition. Judo athletes (n = 20) from the national team were evaluated on two occasions: during a period when body weight was stable (M1), and prior to competition (M2). Changes between these occasions were calculated as M2-M1. PhA was obtained by bioelectrical impedance spectroscopy at a frequency of 50 KHz. Mg was measured in serum and red blood cells (RBC) by atomic absorption spectrophotometry, and Mg in the diet was assessed from a 24-h diet record over a seven-day period, after an assessment of body composition. Mean PhA did not differ from M1 to M2. However, individual changes in PhA were positively associated with individual changes in serum (r = 0.62, p = 0.004) and RBC Mg (r = 0.45, p = 0.048). This association was independent of weight changes between assessments, but when adjusted for Mg intake changes, only the association between PhA and serum Mg remained significant. These results highlight that in elite athletes PhA may be an indirect indicator of muscular function.

  15. Cutting force-based real-time estimation of tool wear in face milling using a combination of signal processing techniques

    Science.gov (United States)

    Bhattacharyya, P.; Sengupta, D.; Mukhopadhyay, S.

    2007-08-01

    In this paper, combinations of signal processing techniques for real-time estimation of tool wear in face milling using cutting force signals are presented. Three different strategies based on linear filtering, time-domain averaging and wavelet transformation techniques are adopted for extracting relevant features from the measured signals. Sensor fusion at feature level is used in search of an improved and robust tool wear model. Isotonic regression and exponential smoothing techniques are introduced to enforce monotonicity and smoothness of the extracted features. At the first stage, multiple linear regression models are developed for specific cutting conditions using the extracted features. The best features are identified on the basis of a statistical model selection criterion. At the second stage, the first-stage models are combined, in accordance with proven theory, into a single tool wear model, including the effect of cutting parameters. The three chosen strategies show improvements over those reported in the literature, in the case of training data as well as test data used for validation—for both laboratory and industrial experiments. A method for calculating the probabilistic worst-case prediction of tool wear is also developed for the final tool wear model.

  16. Development of Software for Analyzing Breakage Cutting Tools Based on Image Processing%基于图像技术分析刀具破损的软件开发

    Institute of Scientific and Technical Information of China (English)

    赵彦玲; 刘献礼; 王鹏; 王波; 王红运

    2004-01-01

    As the present day digital microsystems do not provide specialized microscopes that can detect cutting-tool, analysis software has been developed using VC++. A module for verge test and image segmentation is designed specifically for cutting-tools. Known calibration relations and given postulates are used in scale measurements. Practical operations show that the software can perform accurate detection.

  17. Analysis Of The Structure Of A Material Used In The Manufacture Of Thermal Chucks For Fixing Tools Cutting Using Finite Elements

    Directory of Open Access Journals (Sweden)

    P. Martins

    2014-09-01

    Full Text Available The dynamic stability of machine has its own importance in the quality of the machined product. With the development of new technologies for cutting tools, as the geometries and materials, cutting speeds used today reach values inconceivable for two decades. In the automotive industry steel and cast iron are gradually being replaced by lower density material and even lower costs. In complex shapes tools, heterogeneous material removal in roughing, sudden changes of sections, etc. Stress relieving treatment should be carried out to minimize dimensional variations of form during quenching and tempering. Materials for manufacture of thermal fixing most appropriate for that operating system still needs to be further investigated. Therefore, this study investigated the elastic behavior of the material used in the manufacture of tooling systems for cutting tools. Has been evaluated In fastening system, the temperature variation exerted on the mandrel body region and the thermal expansion where H13 steel can withstand the assembly process by thermal interference. This method can determine the amount of number of cycles until the onset of fatigue that material.

  18. 基于宏程序的椭球面加工刀路算法%Macroprogram-based Algorithms of Tool Trajectory for Cutting Oval Sphere Surface

    Institute of Scientific and Technical Information of China (English)

    胡翔云; 肖仁

    2013-01-01

      椭球形、球形表面在现代机械生产中比较常见,这类特征需要数控加工。使用计算机自动编程时,程序修改不方便,加工程序编制时间长。通过分析椭球形电极表面加工工艺,分别给出球刀、立铣刀、牛鼻刀加工椭球表面的刀路算法、参数方程及适用范围。并以球刀层切椭球面为例,采用两个嵌套的循环语句编制宏程序,可使用G65指令调用,相当于给数控系统增加了一个固定循环功能,实现了该类零件加工程序的参数化,提高了加工程序的编制速度,可用于椭球、球类零件表面的铣削加工。通过一个具体实例对宏程序进行了验证。%Oval sphere and spherical surface are often seen in modern machinery manufacturing,and numerical control (NC) machining is required for this kind of characteristics. When computer used for automatic programming,modification of a program is not easy,and a long period of time is taken for writing the cutting program. By analyzing the cutting technology for oval sphere surface of an electrode,the algorithm of tooltrajectory,parameter equation and applicable scope were given separately for the ball tool,vertical milling tool and cownose tool for cutting oval sphere surface. Moreover by taking an example of layer cutting of oval sphere surface with ball tool,a macroprogram was wrote with two embedded circulate sentences. It could be invoked by G65 code,which was equivalent to add a fixed circular function to the NC system. The parameterization of cutting program for this kind of parts is realized,and writing speed for the cutting program is improved. It can be used for milling and cutting parts with oval sphere and spherical surface. The macroprogram is verified by a detailed practical example.

  19. Effect of machining conditions on MRR and surface roughness during CNC Turning of different Materials Using TiN Coated Cutting Tools – A Taguchi approach

    Directory of Open Access Journals (Sweden)

    H. K. Raval

    2012-10-01

    Full Text Available This paper presents on experimental investigation of the machining characteristics of different grades of EN materials in CNC turning process using TiN coated cutting tools. In machining operation, the quality of surface finish is an important requirement for many turned work pieces. Thus, the choice of optimized cutting parameters is very important for controlling the required surface quality. The purpose of this research paper is focused on the analysis of optimum cutting conditions to get the lowest surface roughness and maximum material removal rate in CNC turning of different grades of EN materials by Taguchi method. Optimal cutting parameters for each performance measure were obtained employing Taguchi techniques. The orthogonal array, signal to noise ratio and analysis of variance were employed to study the performance characteristics in dry turning operation. ANOVA has shown that the depth of cut has significant role to play in producing higher MRR and insert has significant role to play for producing lower surface roughness. Thus, it is possible to increase machine utilization and decrease production cost in an automated manufacturing environment.

  20. Numerical simulation of rock cutting using 2D AUTODYN

    Science.gov (United States)

    Woldemichael, D. E.; Rani, A. M. Abdul; Lemma, T. A.; Altaf, K.

    2015-12-01

    In a drilling process for oil and gas exploration, understanding of the interaction between the cutting tool and the rock is important for optimization of the drilling process using polycrystalline diamond compact (PDC) cutters. In this study the finite element method in ANSYS AUTODYN-2D is used to simulate the dynamics of cutter rock interaction, rock failure, and fragmentation. A two-dimensional single PDC cutter and rock model were used to simulate the orthogonal cutting process and to investigate the effect of different parameters such as depth of cut, and back rake angle on two types of rocks (sandstone and limestone). In the simulation, the cutting tool was dragged against stationary rock at predetermined linear velocity and the depth of cut (1,2, and 3 mm) and the back rake angles(-10°, 0°, and +10°) were varied. The simulation result shows that the +10° back rake angle results in higher rate of penetration (ROP). Increasing depth of cut leads to higher ROP at the cost of higher cutting force.

  1. Synergistically toughening effect of SiC whiskers and nanoparticles in Al2O3-based composite ceramic cutting tool material

    Science.gov (United States)

    Liu, Xuefei; Liu, Hanlian; Huang, Chuanzhen; Wang, Limei; Zou, Bin; Zhao, Bin

    2016-06-01

    In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

  2. Research on Tool Crater Wear Model in Metal Cutting%金属切削中刀具月牙洼磨损模型的研究

    Institute of Scientific and Technical Information of China (English)

    毕雪峰; 刘永贤

    2012-01-01

    Tool crater wear and flank wear are dominant for cutting tool performance in metal cut ting. However, researches on tool crater wear model based on crater wear tests are rare, because crater wear profile and cutting process variables are difficult to measure. This paper proposed an empirical crater wear model, which involved adhesive wear and diffusion wear. Temperature and pressure distri- bution on tool--chip interface were considered in this model. The results give good prediction to crater wear profile under similar cutting conditions.%刀具的前刀面月牙洼磨损和后刀面磨损在刀具磨损的研究中占据同等地位,但月牙洼磨损轮廓和刀屑交界面上的切削过程变量不易测量等因素,导致真正依据月牙洼磨损测试获取月牙洼磨损模型的研究非常少。基于硬质合金刀具切削低碳钢的月牙洼磨损实验,提出了一个经验磨损模型。该模型综合了黏结磨损和扩散磨损,考虑了刀屑交界面温度和压力对月牙洼磨损的影响。研究结果表明,该模型能够分析并预测相似切削条件下的月牙洼磨损轮廓。

  3. Optimization of Wet or Dry Micro-blasting on PVD Films by Various Al2O3 Grain Sizes for Improving the Coated Tools' Cutting Performance

    OpenAIRE

    K.-D. Bouzakis; Tsouknidas, A.; G. Skordaris; E. Bouzakis; Makrimallakis, S.; S. Gerardis; G. Katirtzoglou

    2011-01-01

    Micro-blasting on PVD coated tools is an effective technology for improving their cutting performance. Through micro-blasting, compressive stresses are induced into the film, thus increasing the coating hardness, but its brittleness too. Simultaneously, abrasion phenomena are activated, which may lead to roughness augmentation, film thickness decrease and substrate revelation. In this way, for a successful process conduct, it is pivotal to adapt, among others, the applied micro-blasting pres...

  4. Flexible Laser Metal Cutting

    DEFF Research Database (Denmark)

    Villumsen, Sigurd; Jørgensen, Steffen Nordahl; Kristiansen, Morten

    2014-01-01

    This paper describes a new flexible and fast approach to laser cutting called ROBOCUT. Combined with CAD/CAM technology, laser cutting of metal provides the flexibility to perform one-of-a-kind cutting and hereby realises mass production of customised products. Today’s laser cutting techniques...... possess, despite their wide use in industry, limitations regarding speed and geometry. Research trends point towards remote laser cutting techniques which can improve speed and geometrical freedom and hereby the competitiveness of laser cutting compared to fixed-tool-based cutting technology...... such as punching. This paper presents the concepts and preliminary test results of the ROBOCUT laser cutting technology, a technology which potentially can revolutionise laser cutting....

  5. Laser cutting plastic materials

    Energy Technology Data Exchange (ETDEWEB)

    Van Cleave, R.A.

    1980-08-01

    A 1000-watt CO/sub 2/ laser has been demonstrated as a reliable production machine tool for cutting of plastics, high strength reinforced composites, and other nonmetals. More than 40 different plastics have been laser cut, and the results are tabulated. Applications for laser cutting described include fiberglass-reinforced laminates, Kevlar/epoxy composites, fiberglass-reinforced phenolics, nylon/epoxy laminates, ceramics, and disposable tooling made from acrylic.

  6. Corrosion resistance appraisal of TiN, TiCN and TiAlN coatings deposited by CAE-PVD method on WC-Co cutting tools exposed to artificial sea water

    Science.gov (United States)

    Matei, A. A.; Pencea, I.; Branzei, M.; Trancă, D. E.; Ţepeş, G.; Sfăt, C. E.; Ciovica (Coman), E.; Gherghilescu, A. I.; Stanciu, G. A.

    2015-12-01

    A new advanced sintered composite cutting tool has been developed based on tungsten carbide matrix ligated with cobalt (WC-Co) additivated with tantalum carbide (TaC), titanium carbide (TiC) and niobium carbide (NbC) as grain growth inhibitors. Titanium nitride (TiN), titanium carbonitride (TiCN) and titanium aluminium nitride (TiAlN) coatings were deposited on these tools by CAE-PVD technique to find out the best solution to improve the corrosion resistance of this tool in marine environment. The electrochemical behaviours of the specimens in 3.5% NaCl water solution were estimated by potentiodynamic polarization measurements i.e. the open circuit potential (Eoc), corrosion potential (Ecorr) and corrosion current density (icorr). Wide angle X-ray diffraction (WAXD), optical microscopy (OM) and atomic force microscopy (AFM) investigations have been carried on tested and untested specimens to substantiate the corrosion resistance of the tested specimens. Based on the open circuit potential (Eoc) and corrosion potential (Ecorr) results, the tested specimens were ranked as TiN, TiAlN, TiCN and WC-Co while on corrosion current density (icorr) and protective efficiency (P) values they have been ranked as TiN, TiAlN, WC-Co and TiCN. The WAXD, MO and AFM results unambiguously show that the corrosion resistance depends on the nature and morphology of the coating.

  7. PVD-Alumina Coatings on Cemented Carbide Cutting Tools: A Study About the Effect on Friction and Adhesion Mechanism

    OpenAIRE

    S.E. Cordes

    2012-01-01

    Crystalline PVD γ-alumina coatings are interesting for machining operations due to their outstanding characteristics, such as high hot hardness, high thermal stability and low tendency to adhesion. In the present work (Ti,Al)N/γ-Al2O3-coatings are deposited on cemented carbide by means of MSIP. Objectives of this work are to study the effects of coating and cutting fluid regarding friction in tribological tests and to study the wear mechanisms and cutting performance of γ-Al2O3-based coated c...

  8. Experimental Study on Cutting Tool Trajectory of CNC Milling%数控铣削加工刀具运动轨迹的实验研究

    Institute of Scientific and Technical Information of China (English)

    李永夺; 孟广耀; 袁崇辉

    2012-01-01

    在加工复杂曲面时,利用数控铣削能获得比较高的表面质量,因此其应用非常广泛.不同的刀具运动轨迹与加工工件的表面质量和加工效率密切相关.通过实验比较不同的刀具运动轨迹和运动轨迹相同但步长和深度不同时对加工质量、加工效率等的影响.通过实验所得结论可为现场加工提供数据参考.%The quite high quality surface in the processing complex surface can he realized by numerical control milling, which application is widespread. Different cutting tool path is closely related to the workpiece surface quality and machining efficiency. By contrast of different experiments with different cutting tool path, and different tool depth and step length with same tool path, the influences to processing quality and processing efficiency were found out. The conclusions provide reference for actual operation.

  9. Ultrasonic Cutting of Foods

    Science.gov (United States)

    Schneider, Yvonne; Zahn, Susann; Rohm, Harald

    In the field of food engineering, cutting is usually classified as a mechanical unit operation dealing with size reduction by applying external forces on a bulk product. Ultrasonic cutting is realized by superpositioning the macroscopic feed motion of the cutting device or of the product with a microscopic vibration of the cutting tool. The excited tool interacts with the product and generates a number of effects. Primary energy concentration in the separation zone and the modification of contact friction along the tool flanks arise from the cyclic loading and are responsible for benefits such as reduced cutting force, smooth cut surface, and reduced product deformation. Secondary effects such as absorption and cavitation originate from the propagation of the sound field in the product and are closely related to chemical and physical properties of the material to be cut. This chapter analyzes interactions between food products and ultrasonic cutting tools and relates these interactions with physical and chemical product properties as well as with processing parameters like cutting velocity, ultrasonic amplitude and frequency, and tool design.

  10. Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

    Directory of Open Access Journals (Sweden)

    Yingying Wei

    2015-10-01

    Full Text Available The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond tool, CVD (chemical vapor deposition diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE signals.

  11. The Impact of Cutting Tool Advances on Machining Productivity%刀具创新对提高金属切削效率的作用与影响

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Intense global competition is forcing the manufacturing industry to reduce costs so as to maintain profitability. Since a major component of manufacturing cost is machine tool time, attention is focused on cycle time reduction through greater machining productivity. Advances in machine tools, development of stronger workpiece materials, new machining methods, and environmental regulations with regard to safe disposal of cutting fluids are providing additional challenges to the cutting tool industry. In response to these challenges, the industry has made significant innovations in every class of tool materials. This paper discusses the role of tooling advances in enhancing metalcutting productivity.

  12. Subjectivity Inherent In By-Eye Symmetry Judgements and the Large Cutting Tools at the Cave of Hearths, Limpopo Province, South Africa

    Directory of Open Access Journals (Sweden)

    Dave Underhill

    2007-11-01

    Full Text Available The Stone Age of South Africa is an area of study due for a renaissance, and there is a real need for unification of the extant evidence. As a beginning to this, new methodologies have been proposed. This paper tackles the issue of symmetry, specifically the subjectivity involved in by-eye judgements. Assumptions of subjectivity, however, are not proof: presented here is a critical analysis of the inherent bias of by-eye symmetry judgements. Ultimately it is clear that the method contains a level of subjectivity which strips it of any analytical value. The by-eye judgement of symmetry is replaced by the more robust Flip Test computer program, and a brief study is made of the Large Cutting Tools (LCT at a vitally important, yet often overlooked, site dating from the Pleistocene in South Africa, the Cave of Hearths, Limpopo province. The corollary is that the symmetry present in the Cave of Hearths Large Cutting Tools can be studied with some measure of confidence: suggestions are made regarding the nature of tool typologies and the knappers’ ultimate focus on tip shape and utility.

  13. Specific Energy as an Index to Identify the Critical Failure Mode Transition Depth in Rock Cutting

    Science.gov (United States)

    He, Xianqun; Xu, Chaoshui

    2016-04-01

    Rock cutting typically involves driving a rigid cutter across the rock surface at certain depth of cut and is used to remove rock material in various engineering applications. It has been established that there exist two distinct failure modes in rock cutting, i.e. ductile mode and brittle mode. The ductile mode takes precedence when the cut is shallow and the increase in the depth of cut leads to rock failure gradually shifted to brittle-dominant mode. The threshold depth or the critical transition depth, at which rock failure under cutting changes from the ductile to the brittle mode, is associated with not only the rock properties but also the cutting operational parameters and the understanding of this threshold is important to optimise the tool design and operational parameters. In this study, a new method termed the specific cutting energy transition model is proposed from an energy perspective which is demonstrated to be much more effective in identifying the critical transition depth compared with existing approaches. In the ductile failure cutting mode, the specific cutting energy is found to be independent of the depth of cut; but in the brittle failure cutting mode, the specific cutting energy is found to be dependent on the depth of cut following a power-law relationship. The critical transition depth is identified as the intersection point between these two relationships. Experimental tests on two types of rocks with different combinations of cutting velocity, depth of cut and back rake angle are conducted and the application of the proposed model on these cutting datasets has demonstrated that the model can provide a very effective tool to analyse the cutting mechanism and to identify the critical transition depth.

  14. 电火花线切割机床及控制系统总体设计%Overall Design of Wire Cutting Machine Tool and Control System

    Institute of Scientific and Technical Information of China (English)

    穆临平

    2012-01-01

    对数控高速走丝电火花线切割机床及控制系统进行总体设计,其中机械部分设计包括机床的总体布局设计,横向进给机构、纵向进给机构设计,控制系统部分进行了硬件电路的设计,完成了电气原理图。%The author overall designed wire cutting machine tool and control system. Mechanical part included general layout design of machine tool, transverse feed mechanism and longitudinal feed mechanism. Control system was designed hardware circuit, which completed schematic diagram.

  15. 超精密车削刀具偏置校正方法的研究%Research on Correction Method of Tool Decentration in Ultra Precision Cutting

    Institute of Scientific and Technical Information of China (English)

    王毅; 余景池

    2012-01-01

    刀具偏置的校正是超精密车削的首要任务,对提高超精密车削效率及精度具有非常重要的意义.传统的刀具偏置校正方法由于缺乏理论指导,存在校正效率低、精度低的缺点,即使利用国外进口软件进行辅助校正,也存在一些问题.对超精密车削中金刚石刀具偏置造成的车削误差展开理论分析,在理论分析的基础上,给出提高刀具偏置校正精度及效率的原则,提出一种新的刀具偏置校正方法——泰曼格林干涉仪在线检测法,并用实验证明其准确性.%Correction of tool decentraton is the key task and making important significance for the precision and efficiency of ultra precision cutting. For lacking of theoretical instruction, efficiency and accuracy of the traditional method of tool position correction are not high, even using imported software to help correction, some problems still exist. The cutting errors caused by the position of diamond tool were analyzed theoretically. Based on the theoretical analysis, the principle for enhancing the accuracy and efficiency of correction was given. A new tool position correction method, Twyman-Green interferometer online test method, was put forward. Its veracity is verified by a practical experiment.

  16. Mechanical properties and oxidation behaviour of (Al,Cr)N and (Al,Cr,Si)N coatings for cutting tools deposited by HPPMS

    International Nuclear Information System (INIS)

    Hard coatings with high hardness, high oxidation resistance and thermal stability are used for economical machining. In this regard nanostructured (Cr,Al)N and nc-(Cr,Al)N/a-Si3N4 films were sputtered on tungsten carbide tools and WC/Co samples by using the HPPMS (High Power Pulse Magnetron Sputtering) technology. The relationship between coating composition, microstructure and mechanical properties was investigated by using X-ray diffraction, Scanning Electron Microscopy (SEM), and Nanoindentation. The maximum hardness value was about 40 GPa. For the coatings the Al-content was varied from 10-90 at.% while the silicon content was about 5 at.% for the (Cr,Al,Si)N. As this study focuses on oxidation behaviour of the deposited coatings, annealing tests were carried out in air at 1000 deg. C . HPPMS is a promising technology to ensure a uniform coating distribution, especially for complex shaped substrates like cutting tools or moulds. SEM pictures of the cross section have been taken around the cutting edge to determine the deposition rate and the film growth. The coatings morphology has been compared to m. f. (middle frequency)- and d. c. (direct current)-sputtered nanocomposite (Cr,Al,Si)N films indicating enhanced properties due to the application of the HPPMS-technology with regard to denser structure, higher hardness, favourable surface topography and better thickness uniformity

  17. Mechanistic identification of cutting force coefficients in bull-nose milling process

    Institute of Scientific and Technical Information of China (English)

    Gao Ge; Wu Baohai; Zhang Dinghua; Luo Ming

    2013-01-01

    An improved method to determine cutting force coefficients for bull-nose cutters is proposed based on the semi-mechanistic cutting force model.Due to variations of cutting speed along the tool axis in bull-nose milling,they affect coefficients significantly and may bring remarkable discrepancies in the prediction of cutting forces.Firstly,the bull-nose cutter is regarded as a finite number of axial discs piled up along the tool axis,and the rigid cutting force model is exerted.Then through discretization along cutting edges,the cutting force related to each element is recalculated,which equals to differential force value between the current and previous elements.In addition,coefficient identification adopts the cubic polynomial fitting method with the slice elevation as its horizontal axis.By calculating relations of cutting speed and cutting depth,the influences of speed variations on cutting force can be derived.Thereby,several tests are conducted to calibrate the coefficients using the improved method,which are applied to later force predictions.Eventually,experimental evaluations are discussed to verify the effectiveness.Compared to the conventional method,the results are more accurate and show satisfactory consistency with the simulations.For further applications,the method is instructive to predict the cutting forces in bull-nose milling with lead or tilt angles and can be extended to the selection of cutting parameters.

  18. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Directory of Open Access Journals (Sweden)

    Vykintas Dusevičius

    2012-01-01

    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  19. In-situ Fabricated TiB2 Particle-whisker Synergistically Toughened Ti(C, N)-based Ceramic Cutting Tool Material

    Institute of Scientific and Technical Information of China (English)

    LIU Hanlian; SHI Qiang; HUANG Chuanzhen; ZOU Bin; XU Liang; WANG Jun

    2015-01-01

    The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers. However, the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration;although a new in-situ two-step sintering process can solve the above problems to some extent, yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process. In this paper, an in-situ one-step synthesis technology is proposed, which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace. A kind of Ti(C, N)-based ceramic cutting tool material synergistically toughened by TiB2 particles and whiskers is fabricated with this new process. The phase compositions, relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The composite which is sintered under a pressure of 32 MPa at a temperature of 1700℃ in vacuum holding for 60 min can get the optimal mechanical properties. Its flexural strength, fracture toughness and Vickers hardness are 540 MPa, 7.81 MPa•m1/2 and 20.42 GPa, respectively. The composite has relatively high density, and the in-situ synthesized TiB2 whiskers have good surface integrity, which is beneficial for the improvement of the fracture toughness. It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers, crack bridging by whiskers/particles and multi-scale particles synergistically toughening. This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

  20. 精密切削刀具磨损监控系统设计%Designing of test and control system on tools wear in precision cutting

    Institute of Scientific and Technical Information of China (English)

    马廉洁

    2011-01-01

    设计了刀具磨损检测控制系统,采用EPF10K10TC144-4主控芯片、位移传感器,采用分布式算法编制了控制软件并进行了系统仿真.将数据输入到CNC系统,修改刀具参数,并在数控车床上进行了切削实验.对比研究结果表明,该系统避免了人工检测误差、机床频繁停机,减少了换刀次数和重新对刀引入的二次误差,延长了刀具有效使用时间,且加工效率、加工精度、产品合格率都有明显提高.%The test and control system was designed on tools wear, it selected EPF10K10TC144-4 type controlling chip, displacement sensor, the control software was programmed using distributed algorithm, and system simulation was carried out. The data was input into the CNC system, tools parameters were modified. The cutting experiment was carried out in turning machine. The results of comparing study indicate that the manual examination errors and machine tools on-and-off frequently are avoided, the quadric errors introduced by the number of change tools and re-adjust tools are reduced, the effective time of using the tools was extended, in addition , machining efficiency, machining precision and product qualification rate have been obviously improved.

  1. 肉类加工机刀具制造与修复的新方法%New in Manufacturing and Restoration of Meat-Processing Machines Cutting Tool

    Institute of Scientific and Technical Information of China (English)

    Rudt.,FY; Gut.,MSH

    2000-01-01

    @@ Many tools such as boning knives, meat-mincing machine cross knives and grates, cutter knives that are widely used nowadays in meat processing industry have low safety index. In this connection it became necessary to improve cutting tools b y increasing their safety.

  2. Disinvestment in the age of cost-cutting sound and fury. Tools for the Spanish National Health System.

    Science.gov (United States)

    García-Armesto, Sandra; Campillo-Artero, Carlos; Bernal-Delgado, Enrique

    2013-05-01

    This paper proposes the framing of disinvestment strategies as the "value for money" approach suitable for the current situation of acute budget restrictions. Building on the experiences from other countries, it first reviews the instruments already available for implementing this approach within the Spanish National Health Service (SNS) named (A) The mandate to do it: regulatory framework.(B) The capacity to identify “low value” interventions and produce guidance on best practice.(C) The capacity to monitor compliance to and effects of “enforced” guidance.These three elements have been in place in the SNS for some years now. However their effective alignment in supporting a disinvestment strategy has met with several hurdles. Components of organisational incentives as well as the "technological fascination" affecting professionals' and public perceptions have played a role in Spain as elsewhere. In addition, some idiosyncratic political factors lead to weak mechanisms for the channelling of available evidence into decision-making and the existing SNS technical bodies capped to issue only non-binding recommendations. Sadly, the "cuts across the board" strategy adopted in facing the financial crisis might have finally triggered the required political clime to overcome these obstacles to disinvestment. In the current context, the SNS stakeholders (professionals and the public) may regard the disinvestment proposal of informed local decisions about how best to spend the shrinking amount of resources, getting rid of low value care, as a shielding rationale, rather than a thread.

  3. Cutting forces during turning with variable depth of cut

    Directory of Open Access Journals (Sweden)

    M. Sadílek

    2016-03-01

    The proposed research for the paper is an experimental work – measuring cutting forces and monitoring of the tool wear on the cutting edge. It compares the turning where standard roughing cycle is used and the turning where the proposed roughing cycle with variable depth of cut is applied.

  4. Selection of cutting fluids in machining processes

    Directory of Open Access Journals (Sweden)

    E. Kilickap

    2007-12-01

    Full Text Available Purpose: During machining operation, friction between workpiece-cutting tool and cutting tool-chip interfaces result high temperature on cutting tool. The effect of this generated heat affects shorter tool life, higher surface roughness and lowers the dimensional sensitiveness of work material. This result is more important when machining of difficult-to-cut materials, due to occurrence of higher heat.Design/methodology/approach: Different methods have been reported to protect cutting tool from the generated heat during machining operations. The selection of coated cutting tools are an expensive alternative and generally it is a suitable approach for machining some materials such as titanium alloys, heat resistance alloys etc. Another alternative is to apply cutting fluids in machining operation. They are used to provide lubrication and cooling effects between cutting tool and workpiece and cutting tool and chip during machining operation. Hence the influence of generated heat on cutting tool would be prevented.Findings: As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. The selection of cutting fluids should be carefully carried out to obtain optimum result in machining processes. Various factors are affecting the selection of cutting fluid type in machining operation such as type of workpiece materials, cutting tool material and the method of machining processes.Research limitations/implications: In this study, the selection of cutting fluids for machining processes was examined. The effects of workpiece material, cutting tool and machining process type were determined in detail.Originality/value: In this study, the studies about cutting fluid application in machining processes have been evaluated. The selection criteria of cutting fluids have been examined. Suitable cutting fluids for various material machining processes have been determined

  5. Modelling the cutting edge radius size effect for force prediction in micro milling

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; Jan, Slunsky

    2008-01-01

    This paper presents a theoretical model for cutting force prediction in micro milling, taking into account the cutting edge radius size effect, the tool run out and the deviation of the chip flow angle from the inclination angle. A parameterization according to the uncut chip thickness to cutting...... edge radius ratio is used for the parameters involved in the force calculation. The model was verified by means of cutting force measurements in micro milling. The results show good agreement between predicted and measured forces. It is also demonstrated that the use of the Stabler's rule...... is a reasonable approximation and that micro end mill run out is effectively compensated by the deflections induced by the cutting forces....

  6. 高速钢刀具复合涂层的研究现状%Research Status of Composite Coating for High Speed Steel Cutting Tools

    Institute of Scientific and Technical Information of China (English)

    孙凯; 赵琳; 付拴拴

    2012-01-01

    为了满足刀具苛刻的工况条件,利用不同涂层材料的性能优点,在刀具表面形成多元多层复合涂层具有重大的意义.复合涂层技术具有抗磨损、抗高温氧化腐蚀、隔热、扩大涂层制品使用范围以及延长使用寿命等功能,已被各国列为机加工刀具发展的主要方向.简要叙述了高速钢刀具硬质复合涂层技术的发展和研究现状.%In order to meet harsh working conditions of catting tools, forming a multi-element and multi-layer composite coating on tool surface by using the performance benefits of different coating materials has a great significance. Composite coating, with functions of anti-wear, high temperature oxidation corrosion resistance and heat insulation, can expand the application scope and extend the service life of the coated products, so has been regarded as the main developing direction by various countries. The development and research status of hard composite coating technology for high speed steel cutting tools is briefly described.

  7. Optimization of Wet or Dry Micro-blasting on PVD Films by Various Al2O3 Grain Sizes for Improving the Coated Tools' Cutting Performance

    Directory of Open Access Journals (Sweden)

    K. -D. Bouzakis

    2011-06-01

    Full Text Available Micro-blasting on PVD coated tools is an effective technology for improving their cutting performance. Through micro-blasting, compressive stresses are induced into the film, thus increasing the coating hardness, but its brittleness too. Simultaneously, abrasion phenomena are activated, which may lead to roughness augmentation, film thickness decrease and substrate revelation. In this way, for a successful process conduct, it is pivotal to adapt, among others, the applied micro-blasting pressure to the employed medium, air or water. The paper deals with the optimization of wet or dry micro-blasting pressure by various Al2O3 grain sizes for improving the coated tool’s wear resistance. The wear behaviour of coated and variously dry or wet micro-blasted tools was investigated in milling. Considering the grains’ penetration kinematics into the coated tool surface and the film deformation mechanisms during dry or wet microblasting by fine or coarse sharp–edged Al2O3 grains, optimum process pressures can be determined.

  8. Machinery Cutting Technology of Ceramic Parts%陶瓷零件的机械切削加工

    Institute of Scientific and Technical Information of China (English)

    王强; 谢帆

    2013-01-01

    用数据包络分析法评价陶瓷的可加工性,构造数学规划模型,求出决策单元的最优解.结合陶瓷材料的机械加工难点,探讨了陶瓷车削、磨削、钻削等机械切削加工工艺的技术要点.通过切削正交试验,得到刀具的前角、后角、主偏角、副偏角、刃倾角、刀尖圆弧半径及切削速度、吃刀深度、进给量的参考值,优化加工工艺参数,达到较好的加工效果.%The machinability of ceramics is evaluated by data envelopment analysis, and mathematical programming model is constructed, then the optimal solution of decision-making unit is found. These reference values of the tool rake angle, clearance angle, tool cutting edge angle, minor cutting edge angle, tool cutting edge inclination angle, tip ARC radius and cutting speed, back engagement and the range of feeds are obtained through orthogonal cutting test, whose processing parameters are optimized, then better processing results are achieved. Considering the problem of machining of ceramic materials, the techniques of mechanical cutting process, ceramic turning, grinding, drilling, are discussed.

  9. Predictive Tool Life Model of Ultra High Speed Turning Inconel 718 and Cutting Parameter Optimization%超高速切削Inconel 718刀具寿命研究及切削参数优化

    Institute of Scientific and Technical Information of China (English)

    赵军; 郑光明; 李安海; 崔晓斌

    2011-01-01

    Inconel 718 is a difficult to machine alloy with low cutting efficiency and server tool wear. A series of orthogonal turning tests with sialon ceramic tools in ultra high speed scale was carried out to study tool life and wear mechanism. At the same time, the cutting parameters were optimized based on tool life-efficiency contour analysis.The experiential functions of tool life were developed. The main wear mechanisms of sialon ceramic tool involve adhesion and abrasion. In the same cutting efficiency, the higher cutting speed and small depth of cut are the better selection. For the selested tool, the optimized cutting parameter are cutting speed 150 ~ 250 m/min, depth of cut 0. 05 ~0.2 mm, feed rate 0. 1 ~ 0.2 mm, and the predietve tool life is about 5 ~ 20 min in this cutting condition.%针对Inconel 718加工时,切削效率低和刀具磨损严重,通过角正交试验对Sialon陶瓷刀具超高速切削Inconel 718的刀具寿命及磨损机理进行了研究,同时利用等效率-等寿命响应曲面法,对切削参数进行了优化,获得了干切削状态下刀具寿命的经验公式,得到陶瓷刀具超高速切削Inconel 718主要的磨损机理是粘结磨损和磨粒磨损,在效率不变的情况下,适当的降低切削速度,增大切削深度,可以提高刀具寿命,试验刀具的切削参数优化结果为:切削速度150~250 m/min、切削深度0.05~0.2 mm、进给量0.1~0.2 mm,在该建议切削参数下刀具寿命约在5~20 min.

  10. Effects of sintering processes on mechanical properties and microstructure of TiB2–TiC + 8 wt% nano-Ni composite ceramic cutting tool material

    International Nuclear Information System (INIS)

    Highlights: ► TiB2–TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. ► The properties of material depended mainly on the holding stages and duration. ► SP1 process was involved with the multiple holding stages and longer duration. ► SP1 process led to many pores, and coarsening and brittle rupture of grains. ► Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB2–TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB2–TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB2–TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB2 and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB2–TiC + 8 wt% nano-Ni ceramic. TiB2–TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m1/2 and 22.54 GPa, respectively.

  11. Surface cuts

    Energy Technology Data Exchange (ETDEWEB)

    Woof, M.

    2003-12-01

    The paper reports on mechanical rock cutting in surface mining. Mining technology has moved a long way in recent years and the mining equipments achieved considerable success in direct rock cutting. 3 figs.

  12. Research on computer vision inspection system for 2-D cutting tool presetter%计算机视觉二维刀具预调仪的研究

    Institute of Scientific and Technical Information of China (English)

    李东光; 景芳盛; 张国雄

    2001-01-01

    研究了计算机视觉二维刀形检测系统。由面阵CCD摄像机摄取刀形图像,通过硬件解调电路提取刀形轮廓数据并送入计算机。数据处理程序给出刀形曲线的参数值,并存入数据库及绘制出刀形曲线。根据系统的特性给出了定标方法。由于测试结果是以参数值的形式给出,便于程控加工时调用。系统具有高精度、高速度、自动化测试的特点,测量精度优于3μm。%A research is made on computer vision inspection system for 2-D cutting tool presetter. The image of tool form is taken by a matrix CCD camera. The data of tool form are collected into PC through the hardware demodulation circuits. The parameters of the measured tool are processed and restored into database. The calibration method is given according to feature of the system. It is convenient in the procedure of automatic manufacture, since the measurement result is given in format of parameters, which are the radius and center coordinates of partial segment, the coordinates of the top point in both X and Y direction. The system is characterised by high accuracy (3μm), high speed and automatic test.

  13. search.bioPreprint: a discovery tool for cutting edge, preprint biomedical research articles [version 2; referees: 2 approved

    Directory of Open Access Journals (Sweden)

    Carrie L. Iwema

    2016-07-01

    Full Text Available The time it takes for a completed manuscript to be published traditionally can be extremely lengthy. Article publication delay, which occurs in part due to constraints associated with peer review, can prevent the timely dissemination of critical and actionable data associated with new information on rare diseases or developing health concerns such as Zika virus. Preprint servers are open access online repositories housing preprint research articles that enable authors (1 to make their research immediately and freely available and (2 to receive commentary and peer review prior to journal submission. There is a growing movement of preprint advocates aiming to change the current journal publication and peer review system, proposing that preprints catalyze biomedical discovery, support career advancement, and improve scientific communication. While the number of articles submitted to and hosted by preprint servers are gradually increasing, there has been no simple way to identify biomedical research published in a preprint format, as they are not typically indexed and are only discoverable by directly searching the specific preprint server websites. To address this issue, we created a search engine that quickly compiles preprints from disparate host repositories and provides a one-stop search solution. Additionally, we developed a web application that bolsters the discovery of preprints by enabling each and every word or phrase appearing on any web site to be integrated with articles from preprint servers. This tool, search.bioPreprint, is publicly available at http://www.hsls.pitt.edu/resources/preprint.

  14. Performance Testing of Cutting Fluids

    DEFF Research Database (Denmark)

    Belluco, Walter

    The importance of cutting fluid performance testing has increased with documentation requirements of new cutting fluid formulations based on more sustainable products, as well as cutting with minimum quantity of lubrication and dry cutting. Two sub-problems have to be solved: i) which machining...... within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity......). A number of different work materials were considered, with emphasis on austenitic stainless steel. Cutting fluids from two main groups were investigated, water miscible (reviewed from previous work) and straight oils. Results show that correlation of cutting fluid performance in different operations exists...

  15. Late Miocene termination of tectonic activity on the detachment in the Alaşehir Rift, Western Anatolia: Depositional records of the Göbekli Formation and high-angle cross-cutting faults

    Science.gov (United States)

    Sen, Fatih

    2016-04-01

    Western Anatolia is a well-known province of continental extension in the world. Most distinctive structural elements of the region are E-W trending grabens. The Alaşehir Rift/Graben is an asymmetric rift/graben trending E-W between Ahmetli and Turgutlu in its western part and continues eastwardly in a NW-SE direction to Alaşehir (Philadelphia in ancient Greek). The stratigraphy of the region consists of metamorphic rocks of the Menderes Massif (Paleozoic-lower Cenozoic) and the syn-extensional Salihli granitoid (middle Miocene) forming the basement unit and overlying sedimentary cover rocks of Neogene-Quaternary. These rocks are cut and deformed by the Karadut detachment fault and various low-angle normal faults (antithetic and synthetic faults of the Karadut detachment fault), which are also cut by various younger high-angle normal faults. It is possible to observe two continuous sequences of different time intervals in that Miocene deposits of the first rifting phase are covered by Plio-Quaternary sediments of second rifting phase with a "break-up" unconformity. In lower levels of a measured stratigraphic section (583 m) of the Göbekli formation which has lower age of late Miocene and upper age of early Pliocene, the presence of angular to sub-angular clasts of the blocks and conglomerates suggests alluvial-fun origin during an initial stage of deposition. Existence of normal-reverse graded, cross-bedding, pebble imbrications in layers of the pebbly sandstone demonstrates fluvial environment in following levels of the sequence. Existence of lenses and normal graded conglomerates in pebbly sandstones and fine grained sandstones strata evidences a low energy environment. Observed siltstone-claystone intercalations on the middle levels of the sequence indicate an environment with low dipping morphology to be formed as flat plains during this period. In the uppermost levels of the sequence, existence of the pebble imbrications inside pebbly sandstones overlying

  16. EVALUATION OF PIPE CUTTING TECHNOLOGIES IN SHIPBUILDING

    OpenAIRE

    Kafali, Mustafa; Ozkok, Murat; Cebi, Selcuk

    2014-01-01

    Pipes are the most significant ones of the components which constitutes the vessel body. Pipes are fabricated in piping plant at shipyard and exposed to some processes such as cutting, bending, hydrostatic tests, galvanizing and so on. Cutting operation is also vital process among the other ones since it is very crucial that the cutting surfaces are flat and the right angles. In shipyards, there are various pipe cutting methods such as plasma, oxygen, metal saw, band saw and abrasive cutting ...

  17. PCBN tool wear mechanism in laser ultrasonically combined cutting cemented carbide%PCBN刀具激光超声复合切削硬质合金的磨损机理

    Institute of Scientific and Technical Information of China (English)

    张昌娟; 焦锋; 牛赢

    2016-01-01

    结合激光加热辅助切削和超声振动切削提出了激光超声复合切削加工工艺。采用PCBN刀具对YG10硬质合金进行普通切削、超声振动切削、激光加热辅助切削和激光超声复合切削对比试验,采用超景深显微镜观测刀具磨损量及磨损形貌,通过扫描电子显微镜(SEM)对刀具磨损区域进行能谱分析,研究激光超声复合切削条件下刀具的磨损规律、磨损形态及磨损原因。研究结果表明:与普通切削、超声振动切削及激光加热辅助切削相比,激光超声复合切削时刀具后刀面磨损量平均值分别降低57.5%、46%、41.3%,刀具使用寿命明显提高;刀具磨损形态主要表现为前刀面磨损、后刀面磨损和崩刃;激光超声复合切削硬质合金时粘接磨损、氧化磨损、相变磨损和微裂解磨损是引起PCBN刀具磨损的主要原因。%Laser ultrasonically combined cutting was proposed based on ultrasonic vibration cutting with laser heating assisted cutting. A series of experiments were conducted in conventional cutting, ultrasonic vibration cutting, laser heating assisted cutting and laser ultrasonically combined cutting YG10 cemented carbide with PCBN tools. The tool wear characteristics and tool wear mechanism were observed by using digital microscope with super depth, the energy spectrum analysis was carried out in worn areas of tools by scanning electron microscopy (SEM). The experimental results indicate that the average flank wear of PCBN tool obtained by laser ultrasonically combined cutting is reduced by almost 57.5%, 46% and 41.3% respectively when compared with that by conventional cutting, ultrasonic vibration cutting and laser heating assisted cutting, therefore the tool life is obviously lengthened. The main wear types are crater wear, flank wear and tipping for PCBN tools in cutting YG10 cemented carbide. And the adhesion, oxidation, phase transformation and micro dissociation are the

  18. Study on Macro-morphology of Hard whirling Chips with PCBN Cutting Tools Coated with Chromium Aluminum Nitride%氮化铬铝涂层PCBN刀具旋风硬铣切屑宏观特征研究

    Institute of Scientific and Technical Information of China (English)

    朱红雨; 李迎

    2011-01-01

    氮化铬铝具有比氮化钛铝更高的硬度和抗氧化性,能否作为PCBN刀具的涂层需要进行试验研究验证.通过对氮化铬铝涂层PCBN刀具在硬态旋风铣削淬硬钢GCr15平均硬度为63.5HRC)加工中,选用不同的切削参数、冷却方式和刀具个数的研究,从而得出氮化铬铝涂层PCBN刀具旋风硬铣加工的特点和应用范围,对涂层刀具的研究和切屑预报研究提供了依据.%Chromium Aluminum Nitride has much more hardness and oxidation resistance than Titanium Aluminum Nitride. This article studied on cutting tool wear, surface processing quality of work piece and macro-morphology of chips during the hard whirling machining on hardened steel GCrl5 with average hardness at 63. 5HRC through PCBN cutting tools coated with Chromium Aluminum Nitride. Through testing with different cutting parameters, different cooling mode and different cutting tool numbers, this article illustrated characters and application scope of hard whirling machining with PCBN cutting tools coated with Chromium Aluminum Nitride and provided a basis for research on cutting tool coating or research on machining forecasting through chips.

  19. 碳纤维复合材料手工制孔刀具和工具的选择方案%Scheme of Choosing Cutting Tool and Tool for Manual Drilling in CFRP

    Institute of Scientific and Technical Information of China (English)

    罗海勇; 郑伟; 涂卿

    2013-01-01

    At present, CFRP is widely applied in aircraft manufacture. Drill is very important process in assembly. So choosing the right cutting tool and tool is very necessary to make sure the quality of drill. Now vari-ous kinds of drills and tools are used in domestic factory. To improve the technology of drill for CFRP, the better scheme should be summarized from practice.%目前,碳纤维复合材料正广泛应用于飞机制造,而装配中制孔是重要的一环,因此,选择合适的刀具和工具是保证制孔质量的前提。国内各公司采用的工具和刀具各不相同,为提高复合材料的制孔技术,应从众多实际应用实例中总结出更优的选择方案。

  20. 车削过程中刀具振动响应测试及分析%Testing and analysis on vibration responses of cutting tool in tuming process

    Institute of Scientific and Technical Information of China (English)

    孟华; 李顺才; 刘玉庆

    2012-01-01

    利用QLVC-ZSA1振动信号分析仪及加速度传感器,对数控车床在不同切削要素的车削过程中刀具的振动响应进行了测试及量化研究,得到了刀具振动加速度信号的时域曲线及自功率谱密度曲线.研究表明:刀具的振动响应是一个随车削进行的时变过程,在同一走刀相同车削要素的车削过程中,随着去除材料的增加,刀具所受的激振能量减少;随着切削深度的增加,刀具振动的最大自功率谱密度并非单调增加,车削深度对于刀具振动的影响存在一个临界值;随着主轴转速及进给速度的提高,刀具振动的自谱密度值随之增大,而相应的振动频率降低.%By means of the QLVC-ZSA1 analysis instrument of vibration signals and acceleration sensor, the vibration responses of the cutting tool are tested and quantitatively studied for the turning process of the numerically controlled lathe under the different cutting elements, and the time series curves and the self-power spectral density curves of the acceleration vibration signals of the cutting tool are obtained. The study indicates that (1) the vibration response of the cutting tool is a time-varying process with the operating of the turning. For the turning period with same turning parameters in a tool moving path, the hammer vibration energy of the cutting tool decreases with the increase of the material removal; (2) with the increase in cutting depth, the maximum of the self-power spectral density of the tool vibration doesn't increase monotonically and the cutting depth has a critical value for the effect on the tool vibration; (3) with the increase in the spindle speed and feeding velocity, the self-power spectral density of the tool vibration also increases, while the corresponding vibration frequency decreases.

  1. Small Angle X-ray and Neutron Scattering: Powerful Tools for Studying the Structure of Drug-Loaded Liposomes

    Science.gov (United States)

    Di Cola, Emanuela; Grillo, Isabelle; Ristori, Sandra

    2016-01-01

    Nanovectors, such as liposomes, micelles and lipid nanoparticles, are recognized as efficient platforms for delivering therapeutic agents, especially those with low solubility in water. Besides being safe and non-toxic, drug carriers with improved performance should meet the requirements of (i) appropriate size and shape and (ii) cargo upload/release with unmodified properties. Structural issues are of primary importance to control the mechanism of action of loaded vectors. Overall properties, such as mean diameter and surface charge, can be obtained using bench instruments (Dynamic Light Scattering and Zeta potential). However, techniques with higher space and time resolution are needed for in-depth structural characterization. Small-angle X-ray (SAXS) and neutron (SANS) scattering techniques provide information at the nanoscale and have therefore been largely used to investigate nanovectors loaded with drugs or other biologically relevant molecules. Here we revise recent applications of these complementary scattering techniques in the field of drug delivery in pharmaceutics and medicine with a focus to liposomal carriers. In particular, we highlight those aspects that can be more commonly accessed by the interested users. PMID:27043614

  2. 微织构刀具正交切削Ti6Al4V的试验研究%Experimental Study on Orthogonal Cutting of Ti6Al4V with Micro-textured Tool

    Institute of Scientific and Technical Information of China (English)

    戚宝运; 李亮; 何宁; 赵威; 王震

    2011-01-01

    The appearance and development of biomimetics in tribology brings a new research direction for antifriction technology of tool.The orthogonal experiments of the cutting performance of micro-textured cutting tool in machining titanium alloy was presented.Micro-grooves were made using laser on the rake face of uncoated tungsten carbide cutting inserts.Minimal quantity lubricant(MQL) and cryogenic minimal quantity lubricant(CMQL) were used.Three cutting force components were measured and compared.Tool-chip contact length and worn surfaces were examined using scanning electron microscopy(SEM).It was found that under the lubricated condition the surface micro-grooves could effectively improve the friction status between the tool and chip,thereby reducing cutting force and cutting temperature.The surface micro-grooves could also improve the adhesion of titanium alloy.Without lubricant,micro-grooves still had a certain "lubrication" effect.%仿生摩擦学的出现,为刀具减摩技术提出了新的研究方向,通过钛合金的正交切削试验研究了表面微织构刀具在微量润滑和无润滑剂条件下的减摩性能.结果表明:表面微沟槽在润滑剂条件下可以有效地改善刀屑之间的摩擦,降低切削力与切削温度,同时表面微沟槽还可以改善钛合金的粘结现象;在无润滑剂条件下,微沟槽依然具有一定的"润滑"作用.

  3. Research and Development of Information System of Cutting Tool Based on Web%基于Web切削刀具信息系统的研究与开发

    Institute of Scientific and Technical Information of China (English)

    王怀明; 王春海; 张景峰; 孙中文

    2004-01-01

    The paper studies a information system of cutting tool based on web. The system's function is that it can look out the tool size, model and other technical information of cutting tool producers home and abroad through client browser. It can also provide tool type and cutting parameters based on the work piece materials, precision, procession methods and other cutting conditions. Apart from that, it can offer maintaining function such as user registration, right-rank management, date bank maintenance, etc.%本文研究的是一种基于Web的切削刀具信息系统.这种系统具有用户通过客户端浏览器快速检索到系统中国内外主要刀具生产厂家及企业内部的刀具型号、尺寸及其它技术参数信息的功能.同时也具有可以根据加工零件的材料、加工精度要求、加工工艺方法及其它加工条件,获得推荐的刀具种类及切削用量的功能.另外,系统本身还具有维护功能,可以进行用户的注册、权限管理及数据库的维护等功能.

  4. Cutting force prediction for circular end milling process

    Institute of Scientific and Technical Information of China (English)

    Wu Baohai; Yan Xue; Luo Ming; Gao Ge

    2013-01-01

    A deduced cutting force prediction model for circular end milling process is presented in this paper.Traditional researches on cutting force model usually focus on linear milling process which does not meet other cutting conditions,especially for circular milling process.This paper presents an improved cutting force model for circular end milling process based on the typical linear milling force model.The curvature effects of tool path on chip thickness as well as entry and exit angles are analyzed,and the cutting force model of linear milling process is then corrected to fit circular end milling processes.Instantaneous cutting forces during circular end milling process are predicted according to the proposed model.The deduced cutting force model can be used for both linear and circular end milling processes.Finally,circular end milling experiments with constant and variable radial depth were carried out to verify the availability of the proposed method.Experiment results show that measured results and simulated results corresponds well with each other.

  5. Numerical modelling of orthogonal cutting: application to woodworking with a bench plane.

    Science.gov (United States)

    Nairn, John A

    2016-06-01

    A numerical model for orthogonal cutting using the material point method was applied to woodcutting using a bench plane. The cutting process was modelled by accounting for surface energy associated with wood fracture toughness for crack growth parallel to the grain. By using damping to deal with dynamic crack propagation and modelling all contact between wood and the plane, simulations could initiate chip formation and proceed into steady-state chip propagation including chip curling. Once steady-state conditions were achieved, the cutting forces became constant and could be determined as a function of various simulation variables. The modelling details included a cutting tool, the tool's rake and grinding angles, a chip breaker, a base plate and a mouth opening between the base plate and the tool. The wood was modelled as an anisotropic elastic-plastic material. The simulations were verified by comparison to an analytical model and then used to conduct virtual experiments on wood planing. The virtual experiments showed interactions between depth of cut, chip breaker location and mouth opening. Additional simulations investigated the role of tool grinding angle, tool sharpness and friction. PMID:27274800

  6. Solution small-angle x-ray scattering as a screening and predictive tool in the fabrication of asymmetric block copolymer membranes

    KAUST Repository

    Dorin, Rachel Mika

    2012-05-15

    Small-angle X-ray scattering (SAXS) analysis of the diblock copolymer poly(styrene-b-(4-vinyl)pyridine) in a ternary solvent system of 1,4-dioxane, tetrahydrofuran, and N,N-dimethylformamide, and the triblock terpolymer poly(isoprene-b-styrene-b-(4-vinyl)-pyridine) in a binary solvent system of 1,4-dioxane and tetrahydrofuran, reveals a concentration-dependent onset of ordered structure formation. Asymmetric membranes fabricated from casting solutions with polymer concentrations at or slightly below this ordering concentration possess selective layers with the desired nanostructure. In addition to rapidly screening possible polymer solution concentrations, solution SAXS analysis also predicts hexagonal and square pore lattices of the final membrane surface structure. These results suggest solution SAXS as a powerful tool for screening casting solution concentrations and predicting surface structure in the fabrication of asymmetric ultrafiltration membranes from self-assembled block copolymers. (Figure presented) © 2012 American Chemical Society.

  7. Numerical Value of Cutting Temperature and Tool Wear of Convex Curved Rake Gear Shaper Cutters%凸曲前刀面插齿刀插削温度与刀具磨损关系数值模拟

    Institute of Scientific and Technical Information of China (English)

    陈超; 韩志远

    2011-01-01

    The cutting process of convex curved rake gear shaper cutters was simulate based on DEFORM- 3D software, to analyze the temperature of cutting impacted the tool wear condition. The results show that the temperature gradient is large near the cutting edge. If the temperature is high, the amount of tool wear is big. The distance between the tool flank and cutting blade is equidistant which tends to the same temperature. If the temperature of flank is high, the amount of tool wear is big. Tool wear of flank is more serious than rake. In the chip left place, the temperature gradient is the lowest, there is diversification of temperature, but the diversification is heat conduction, and there is no tool wear happens.%基于DEFORM - 3D软件对凸曲前刀面插齿刀插削过程进行仿真,分析插削温度对刀具磨损影响情况.结果表明,在插削刃附近温度梯度很大,温度高,相应刀具磨损量大;刀具前后刀面距插削刃相等地方的温度趋于一致;后刀面温度梯度大,相应刀具磨损量较大,即后刀面磨损较为前刀面严重;在与切屑分离的地方,温度梯度最小,虽有温度变化,但属于热传导性质,该处刀具没有发生磨损.

  8. Force Relations and Dynamics of Cutting Knife in a Vertical Disc Mobile Wood Chipper

    Directory of Open Access Journals (Sweden)

    Segun R. BELLO

    2011-06-01

    Full Text Available The force relations and dynamics of cutting knife in a vertical disc wood chipper were investigated. The tool geometry determined include: rake angle (20 deg C; Shear angle, (fi= 52.15 deg C; the mean frictional angle, (t = 5.71 deg C. The analysis and comparison of the cutting forces has shown that the chips separated from the wood are being formed by off cutting, since normal applied force N is compressive in nature, the magnitude of the forces used by the knife on the wood is expected to increase as the cutting edge of the knife goes deeper into the wood until the value of the resisting force acting against the cut wood Ff is reached and exceeded. The evaluated forces acting on the knife and the chip are: F = 3.63Nmm^-1; N = 34.7 Nmm^-1; Fs= 27.45Nmm^-1; Fn =31.92 Nmm^-1; Ft = -8.46Nmm^-1; Fc = 33.85Nmm^-1. The resultant force acting on the tool face, Pr = 34.89Nmm^-1. The specific cutting pressure, Pc and cutting force needed to cut the timber, Fc, are 1.79 × 10^6 N/m2 and 644.84N respectively. The energy consumed in removing a unit volume of material is 69.96kJ/mm^-3 and the maximum power developed in cutting the chip is 3591.77W (4.82hp. The chipper efficiency (86.6% was evaluated by the highest percentage of accepted chip sizes.

  9. Research Progress of PcBN Materials and Cutting Tools%PcBN材料及其刀具研究进展

    Institute of Scientific and Technical Information of China (English)

    班新星; 谢欢; 纪莲清; 刘书锋

    2012-01-01

    介绍了PcBN材料及其刀具的发展史,给出了制备PcBN的工艺流程及关键技术.通过大量实验数据总结出,作为合成PcBN的基本原料,cBN具有高的硬度和化学惰性.但高的化学惰性阻碍了晶格间的良好烧结,即cBN与cBN晶粒直接键合是十分困难的.分析了不同结合剂对制备PcBN的影响,介绍了金属结合剂及陶瓷结合剂对PcBN性能的影响,如:Al、B、AlN、TiN和WC等.最后对PcBN材料的发展作了展望.%The development status of materials and cutting tools of PcBN were briefly introduced, and the preparation PcBN process and the key technologies were given. Summed up by a large number of experimental data, as synthetic PcBN of basic raw materials, cBN has high hardness and chemical inertness. But high chemical inertness hinders the good sintering between the lattices. cBN and cBN grain direct bonding is very difficult. To solve the problems, the influences of different binders on the preparation of PcBN were analyzed, the metal-binding agents and ceramic-binding agents of PcBN performance were introduced, such as: Al, B, AlN and TiN, WC, etc. Finally, the development of PcBN materials in the future was prospected.

  10. 椭圆状微织构自润滑车刀切削性能试验%Cutting Performance of Self-lubricating Turning Tools with Elliptical Micro-textures

    Institute of Scientific and Technical Information of China (English)

    吴泽; 邓建新; 邢佑强; 程洁; 赵军

    2012-01-01

    采用激光加工方法在硬质合金刀具前刀面易磨损区域加工椭圆状微织构,并在微织构中填充MoS2固体润滑剂,制备了微织构自润滑刀具.运用有限元方法分析了微织构对刀具刀尖处应力分布的影响;将微织构自润滑刀具与传统刀具进行了干切削45号钢的对比试验.结果表明:微织构的存在对刀尖处的应力分布无显著影响,与传统刀具相比,微织构自润滑刀具能够有效降低切削力和切削温度,减小切屑变形,增加切屑卷曲,同时减缓刀具前刀面磨损.%Elliptical micro-textures were made by using laser on the rake face of the tungsten carbide cutting inserts. Molybdenum disulfide ( MoS2 ) solid lubricants were embedded into the micro-textures to form self-lubricating textured tools. Finite element analysis was conducted to assess the effect of micro-texture on the stress distribution of the cutting inserts. Dry cutting tests were carried out with these self-lubricated cutting tools and conventional cemented carbide tools. As the results, there is no conspicuous adverse effect on the stress distribution of the tool nose with micro-textures on the rake face. The cutting forces and the cutting temperatures with the self-lubricating textured tools were greatly reduced compared with that of conventional cemented carbide tools. Meanwhile, the rake wear and the chip deformation were reduced, and the chip coiling was improved with micro-texturing lubrication.

  11. Three-dimensional simulation of cutting tool path of non-circular gear based on VB%基于VB的非圆齿轮加工刀路轨迹三维仿真

    Institute of Scientific and Technical Information of China (English)

    高雪强; 李才泼

    2011-01-01

    The secondary development of solid edge was carried out by using Visual Basic language, and a model library for cutting tool of non-circular gear was established. According to the moving path equation of arbitrary point on the tool contour,a 3D model of cutting tool in a different position is created. So motion simulation of ellipse gear in three-dimensional environment can be realized. The moving path of cutting tool and the machining result can be observed directly and the manufacturability of gear can be analyzed. The system runs well. It provides a method of digital design of non-circular gear drive.%利用VB编程实现对三维软件Solid Edge的二次开发,建立了加工刀具的模型库.根据刀具齿廓上任意点的运动轨迹方程,计算和生成刀具在不同位置时的三维模型,从而实现三维环境下椭圆齿轮加工的运动仿真.本系统可观察到刀具的运动轨迹及齿轮的加工结果,判定设计齿轮的可加工性.系统运行效果良好,为非圆齿轮传动提供了一种数字化设计方法.

  12. Heat Resistance of TiN Coated HSS Tools

    Institute of Scientific and Technical Information of China (English)

    周兰英; 周焕雷; 贾庆莲

    2003-01-01

    The cutting friction, cutting deformation, producing heat, conducting heat, temperature field of TiN coated HSS tools in the cutting process are discussed profoundly. In order to make clear the heat property of TiN coated tools, from the micromechanism angle, the relationship of the heat property and the crystal structure of TiN compound is analyzed, and the regularity of TiN compound crystal structure changing with temperature rising is sought. The difference of the wear resistance and heat resistance of TiN coated tools deposited by c1 and c2 depositing techniques is proved by tests. The conclusions will offer the theoretical basis for correct design of geometrical parameters of TiN coated tools, rational selection of cutting regimes and optimization of the depositing technique.

  13. Quality Analysis of Cutting Steel Using Laser

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2013-02-01

    Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

  14. Quality Analysis of Cutting Steel Using Laser

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2012-12-01

    Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

  15. 粉末表面涂层陶瓷的硬质合金刀具材料%Advanced Cutting Tool Material by Hot-Pressing Ceramic Coated Carbide Powders

    Institute of Scientific and Technical Information of China (English)

    陈元春; 黄传真; 艾兴; 王宝友

    2000-01-01

    Carbide powders were coated with very thin alumina films by the sol-gel process. The coated powders were then hot-pressed as a novel cutting tool material. This material possessed relatively high hardness, which led to similar wear resistant ability with ceramics. At the same time, its bending strength and toughness were higher than that of the ceramic cutting tool materials with similar composition. As a result, these tools show good performance in cutting high-hardness materials. SEM and TEM photographs of coated powders and fracture surface were presented as an aid to illustrate the strengthen mechanism.%使用溶胶-凝胶法在硬质合金粉末表面涂覆了一层氧化铝陶瓷,涂层粉末经热压烧结后, 制得一种新型的涂层刀具材料. 这种刀具材料的耐磨性与陶瓷材料接近,并且具有较高的强度和韧性,在切削高硬度材料时表现出良好性能,具有广阔的应用前景.

  16. Discussion of Wear Mechanism in Cutting Silicon Alloy with Diamond Coated Tools%金刚石涂层刀具切削硅铝合金时磨损机理探讨

    Institute of Scientific and Technical Information of China (English)

    李召群; 朱振国; 周前进; 杨海东; 赵锦

    2011-01-01

    Through the diamond coated tools in cutting eutectic silicon aluminium experiment, the wear mechanism about the diamond film coated tool is explored. Empirical formulas of the surface roughness is established by orthogonal regression method.%通过金刚石涂层刀具切削共晶铝硅的试验,探讨金刚石薄膜涂层刀具的磨损机理;利用正交回归方法建立表面粗糙度的经验公式.

  17. The Effect of Kinematical Parameters and Tool Geometry on Burr Height in Face Milling of Al-Si Alloys

    OpenAIRE

    Avila, Miguel C.; Dornfeld, David A

    2003-01-01

    High speed face milling test were performed on two aluminum silicon alloys currently used in automotive engine production to study the effect of cutting parameters and tool geometry in edge quality. Axial Rake and Radial Rake angles were varied to assess their effect in burr formation, as well as cutting speed, feedrate and depth of cut. Significant improvements in edge quality were obtained by optimizing these geometrical and kinematical parameters.

  18. Comportamiento del acabado superficial de la pieza y el desgaste de la herramienta al fresar aluminio con altas velocidades de corte en fresadoras cnc convencionales. // Superficial finish behavior and tool wear in aluminium milling with high cutting spee

    Directory of Open Access Journals (Sweden)

    F. Martínez Aneiro

    2006-05-01

    mechanical components of high quality and great accuracy for systems of high performance isincreasing considerably in the last years at world level. This fact has caused the development of new appliedtechnologies in cutting processes.The development of machine tools (control, high-speed spindle, the cutting tools (new materials, substrata and layers andthe technology of machining, facilitated the application of cut with high cutting speed (High speed Cutting HSC. Theincrease of cutting speeds increases the efficiency of the productive processes through the reduction of the manufacturingtimes. The reduction in several times of the manufacturing process, is not achieved alone for the time of machining but alsofor the substitution of other elaboration processes that are part of the productive chain that are relatively slow in occasionsas the electroerosion (spark erosion, the manual finishing in molds and dies production as well as the changes of spareoperations. Being a relatively new process introduced starting from the decade of the 90’s; many technological questionsare still without answer. This paper presents the benefit of the high cutting speeds HSC on the tool useful life and thesuperficial finishing in spares, working in conventional milling machines of CNC. The results stated, that within the studiedparameters, that the durability of the tool and the surface roughness improve and that the behavior of the machine is stablein spite of not being conceived for high speeds.Keywords: High speed cutting, HSC, HSM, Wear, surface roughness.

  19. Sanitation Can Be A Foundation Disease Management Tool: Potential Of Spreading Binucleate Rhizoctonia from Nursery Propagation Floors To Trays Containing Azalea Stem Cuttings

    Science.gov (United States)

    Binucelate Rhizoctonia spp. (BNR), the cause of web blight, are present all year on container-grown azaleas in the southern U.S. BNR can be eliminated during vegetative propagation by submerging stem cuttings in 50°C water for 21 minutes. The objective was to evaluate risk of rooting trays being con...

  20. Induction of metabolism and transport in human intestine : Validation of precision-cut slices as a tool to study induction of drug metabolism in human intestine in vitro

    NARCIS (Netherlands)

    van de Kerkhof, Esther; De Graaf, Inge A. M.; Ungell, Anna-Lena B.; Groothuis, Geny M. M.

    2008-01-01

    Induction of drug enzyme activity in the intestine can strongly determine plasma levels of drugs. It is therefore important to predict drug-drug interactions in human intestine in vitro. We evaluated the applicability of human intestinal precision-cut slices for induction studies in vitro. Morpholog

  1. The application of mechanical and thermal cutting tools for the dismantling of activated internals of the reactor pressure vessels in the Versuchsatomkraftwerk, Kahl and the Gundremmingen Unit A

    Energy Technology Data Exchange (ETDEWEB)

    Eickelpasch, N. [Versuchsatomkraftwerk GmbH, Kahl am Main (Germany); Kalwa, H. [Versuchsatomkraftwerk GmbH, Kahl am Main (Germany); Steiner, H. [Kernkraftwerke Gundremmingen Betriebsgesellschaft mbH, D-89355 Gundremmingen (Germany); Priesmeyer, U. [Kernkraftwerke Gundremmingen Betriebsgesellschaft mbH, D-89355 Gundremmingen (Germany)

    1997-07-01

    The Gundremmingen Unit A plant (KRB A) and the Versuchsatomkraftwerk Kahl (VAK) plant represent the first generation of nuclear reactors in Germany. The 250 MW{sub e} reactor KRB A was the first commercial reactor in Germany and the 16 MW{sub e} reactor VAK was the pilot nuclear power plant, which had to serve mainly scientific purposes. KRB A is under dismantling since 1983, VAK since 1988. Although they are both of the boiling water type, they are rather different to each other, referring to their size and construction. The actual work is the dismantling of high contaminated components inside the reactor buildings and the underwater cutting of activated internals of the reactor pressure vessels. Several cutting techniques have been developed, tested and applied to respective dismantling tasks in the meantime. The experiences made in both projects are not limited to dismantling work only, but also include know-how on effective decontamination and scrap recycling. (orig.)

  2. Inner tubes cutting method by electrical arc saw

    International Nuclear Information System (INIS)

    The research program deals on the definition of tools used for dismantling steam generator tubes bundle of PWR and on tool used for cutting pipes of great diameter by using the process of cutting by electrical arc saw. The remote tools are used for cutting by the interior pipes of contamined circuits

  3. 线切割自动编程中刀补方向的确定方法%The Method of Tool Compensation Direction Calculation in Wire Cutting Automatic Programming

    Institute of Scientific and Technical Information of China (English)

    莫秀波; 张秋菊

    2013-01-01

    In order to improve the wire cutting automatic programming system and simplify the operation process , it puts forward a automatic judgment tool compensation direction method based on a set of process parameters and processing conditions in the wire cutting tool path generation .This method does not need a manually tool direc-tion definition , effectively improves the efficiency of programming and avoids human error .%为了提高线切割自动编程系统的自动化程度,减少操作步骤,根据生成线切割刀补轨迹所需设定的工艺参数与加工条件,提出了一种可以自动判断刀补方向的方法,自动编程系统应用该方法后无需人工设定刀补方向,可有效提高编程效率,避免人为出错。

  4. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Troy Reed; Ergun Kuru

    2004-09-30

    The Advanced Cuttings Transport Study (ACTS) was a 5-year JIP project undertaken at the University of Tulsa (TU). The project was sponsored by the U.S. Department of Energy (DOE) and JIP member companies. The objectives of the project were: (1) to develop and construct a new research facility that would allow three-phase (gas, liquid and cuttings) flow experiments under ambient and EPET (elevated pressure and temperature) conditions, and at different angle of inclinations and drill pipe rotation speeds; (2) to conduct experiments and develop a data base for the industry and academia; and (3) to develop mechanistic models for optimization of drilling hydraulics and cuttings transport. This project consisted of research studies, flow loop construction and instrumentation development. Following a one-year period for basic flow loop construction, a proposal was submitted by TU to the DOE for a five-year project that was organized in such a manner as to provide a logical progression of research experiments as well as additions to the basic flow loop. The flow loop additions and improvements included: (1) elevated temperature capability; (2) two-phase (gas and liquid, foam etc.) capability; (3) cuttings injection and removal system; (4) drill pipe rotation system; and (5) drilling section elevation system. In parallel with the flow loop construction, hydraulics and cuttings transport studies were preformed using drilling foams and aerated muds. In addition, hydraulics and rheology of synthetic drilling fluids were investigated. The studies were performed under ambient and EPET conditions. The effects of temperature and pressure on the hydraulics and cuttings transport were investigated. Mechanistic models were developed to predict frictional pressure loss and cuttings transport in horizontal and near-horizontal configurations. Model predictions were compared with the measured data. Predominantly, model predictions show satisfactory agreements with the measured data. As a

  5. Role of Optical Coherence Tomography in Assessing Anterior Chamber Angles

    Science.gov (United States)

    Kochupurakal, Reema Thomas; Jha, Kirti Nath; Rajalakshmi, A.R.; Nagarajan, Swathi; Ezhumalai, G.

    2016-01-01

    Introduction Gonioscopy is the gold standard in assessing anterior chamber angles. However, interobserver variations are common and there is a need for reliable objective method of assessment. Aim To compare the anterior chamber angle by gonioscopy and Spectral Domain Optical Coherence Tomography (SD-OCT) in individuals with shallow anterior chamber. Materials and Methods This comparative observational study was conducted in a rural tertiary multi-speciality teaching hospital. A total of 101 eyes of 54 patients with shallow anterior chamber on slit lamp evaluation were included. Anterior chamber angle was graded by gonioscopy using the shaffer grading system. Angles were also assessed by SD-OCT with Trabecular Iris Angle (TIA) and Angle Opening Distance (AOD). Chi-square test, sensitivity, specificity, positive and negative predictive value to find correlation between OCT parameters and gonioscopy grading. Results Females represented 72.7%. The mean age was 53.93 ±8.24 years and mean anterior chamber depth was 2.47 ± 0.152 mm. Shaffer grade ≤ 2 were identified in 95(94%) superior, 42(41.5%) inferior, 65(64.3%) nasal and 57(56.4%) temporal quadrants. Cut-off values of TIA ≤ 22° and AOD ≤ 290 μm were taken as narrow angles on SD-OCT. TIA of ≤ 22° were found in 88(92.6%) nasal and 87(87%) temporal angles. AOD of ≤ 290 μm was found in 73(76.8%) nasal and 83(83%) temporal quadrants. Sensitivity in detecting narrow angles was 90.7% and 82.2% for TIA and AOD, while specificity was 11.7% and 23.4%, respectively. Conclusion Individuals were found to have narrow angles more with SD-OCT. Sensitivity was high and specificity was low in detecting narrow angles compared to gonioscopy, making it an unreliable tool for screening. PMID:27190851

  6. Recognition of Tool Cutting State Under Least Squares Support Vector Machine%基于最小二乘支持向量机对刀具切削状态的识别

    Institute of Scientific and Technical Information of China (English)

    聂鹏; 谌鑫

    2012-01-01

    基于小波包优良的时频特性和最小二乘支持向量机(leastsquaressupportvectormachine,LS—SVM)对于小样本出色的学习泛化能力,提出了一种研究刀具切削状态的方法.采用最小熵准则对声发射信号进行最佳小波包分解,以各频段的信号能量占总能量的百分比来构造特征向量,输入LS—SVM多类分类器,实现对刀具切削状态的分类识别.实验结果表明,在采用高斯核函数的LS—SVM多分类算法中,选取惩罚因子y=10,径向基核参数σ2=1时,该分类器能对测试样本进行准确的刀具切削状态识别.%A method of cutting tool condition based on wavelet packet excellent time-frequency characteristics and least squares support vector machine (LS-SVM) high-quality learning and generalization ability with small samples is presented for a cutting tool state recognition system. Minimum entropy criterion was adopted to decompose best wavelet packet for extracting feature of acoustic emission signals, the feature vectors were constructed by the AE signals energy relative percentage of each band accounted for the total energy, which were brought in multi-class LS-SVM classifier, and the classification recognition of different cutting tool states was achieved. Results show that the multi-class LS-SVM classifier is an efficient method for accurately recognizing the cutting tool states of the test samples that contain feature vectors, when y = 10 (penalty factor) and 0-2 = 1 ( RBF kernel parameter) in the LS-SVM multi-classification algorithm with Gaussian kernel function.

  7. Distribution of contact loads over the flank-land of the cutter with a rounded cutting edge

    Science.gov (United States)

    Kozlov, V.; Gerasimov, A.; Kim, A.

    2016-04-01

    ]; σh - normal specific contact load on the flank land [MPa]; τh - tangential (shear) specific contact load on the flank land [MPa]; HSS - high speed steel (material of cutting tool); Py - radial component of cutting force [N]; Py r - radial component of cutting force on the rake face [N]; Pz - tangential component of cutting force [N]; γ - rake angle of the cutting tool [°] α - clearance angle of the sharp cutting tool [°] αh - clearance angle of the flank wear land [°] ρ - rounding off radius of the cutting edge [mm]; b - width of the machined disk [mm].

  8. LASER CUTTING MACHINES FOR 3-D THIN SHEET PARTS

    Directory of Open Access Journals (Sweden)

    Miroslav RADOVANOVIC

    2012-11-01

    Full Text Available Laser cutting machines are used for precise contour cutting thin sheet. In industrial application nowadays various types and construction of laser cutting machines can be met. For contour cutting 3-D thin sheet parts laser cutting machines with rotation movements and laser robots are used. Laser generates the light beam, that presents a tool in working process. Application of laser cutting machines made possible good quality of products, flexibility of production and enlargement of economy

  9. SEM and EDS Characterisation of Layering TiOx Growth onto the Cutting Tool Surface in Hard Drilling Processes of Ti-Al-V Alloys

    Directory of Open Access Journals (Sweden)

    M. Álvarez

    2011-01-01

    Full Text Available Scanning electron microscopy (SEM has been used to identify and analyse the secondary adhesion effect precursors formed during the dry drilling processes of Ti-6Al-4V alloy over the rake face and flute of the drilling tools. Subsequent analysis with energy dispersive spectroscopy (EDS was enabled to distinguish its compositional characteristics. Thus, according to the EDS obtained data, a stratified multi built-up layer (MBUL composed by TiOx is formed over the rake face of the tool. Furthermore, this multi-layer adhered allows initially the built-up edge (BUE development close to the edge of the tool by a mechanical adhesion mechanism. In a second step, it is responsible for the formation of a thicker secondary BUL which avoids the chip flow, and it provokes the tool collapse. These mechanisms are different from those observed in the dry machining of other alloys such as steels, nickel-based alloys, or aluminium alloys.

  10. Study on Error Compensation of Tool Deflection Based on Cutting Force in NC Machining%数控加工刀具变形误差补偿技术研究

    Institute of Scientific and Technical Information of China (English)

    李苏渊; 杨茂奎; 杨川

    2011-01-01

    Force-induced error is one of the key elements in achieving overall product quality in NC machining.The study introduces a model of cutting force, takes into account the affect of thickness of chip and establishs an error model caused by the deflection of the cutting tool. The study introduces a linear iterative machining error compensation approach. The algorithm is focused on the errors of deflection of the tool caused by the cutting force. The error compensation scheme is simulated using NC machining center and the results show that the algorithm is correct.%在数控铣削加工的研究中,刀具变形引起的加工误差对工件的加工精度影响较大.研究了一种考虑切屑厚度影响的切削力模型,建立了由切削力引起的刀具变形加工误差的分析模型.为了提高加工精度,提出了一种线性迭代误差补偿算法,方法主要对由切削力引起的刀具变形产生的切削误差进行循环迭代补偿.通过应用数控加工中心,方案进行了验证,对补偿后的加工误差测量值和补偿后的误差预测值进行比较,结果表明,采用的方法对刀具变形引起的误差能进行有效的补偿.

  11. The applications of new ceramic cutting tools in machining of superhard materials%新型陶瓷刀具在超硬材料加工中的应用

    Institute of Scientific and Technical Information of China (English)

    苗赫濯; 齐龙浩; 司文捷; 仇启源

    2001-01-01

    The hardness and cutting performance of Si3N4-based ceramic tools were enhanced by dispersion of hard particles. The new ceramic tools can not only do rough and finish machining of varous superhard materials, but also do some machining with great shock load, such as milling, planing, interrupted cutting. They have been used in the machining of roller punop, mininm machine, bearing and vechicle parto.%Si3N4基陶瓷刀具通过硬质颗粒弥散,使硬度和切削能力得到提高,能对传统刀具难以加工的一系列超硬难加工材料进行顺利的切削。新型陶瓷刀具在轧辊、碴浆泵、矿山机械、轴承、汽车等领域中得到了应用,提高了生产效率,降低了加工成本,促进了机械加工工艺的改革并带来很大的社会经济效益。

  12. UN MÉTODO DE MONITOREO DEL DESGASTE DE UNA HERRAMIENTA DE CORTE BASADO EN UN SENSOR DE PROXIMIDAD DE FIBRA ÓPTICA A METHOD FOR CUTTING TOOL WEAR MONITORING BASED ON AN OPTICAL FIBER PROXIMITY PROBE

    Directory of Open Access Journals (Sweden)

    G de Anda-Rodriguez

    2006-08-01

    Full Text Available Este documento presenta una técnica novedosa para el monitoreo en línea del desgaste de una herramienta de fresado. El desgaste es estimado directamente a partir de un sensor de proximidad de fibra óptica (SPFO con características de alta resolución y alto ancho de banda. El SPFO proporciona una medida de la distancia entre su extremo y el perfil de la herramienta. La principal contribución de este trabajo es la aplicación del SPFO para monitorear en línea el desgaste de una herramienta de fresado. Puesto que la luz emitida por el SPFO proviene de un fotodiodo, esta no produce daño a los ojos, lo que la hace más segura que los sensores de desplazamiento de tipo láser. Esta técnica permite monitorear el desgaste de la herramienta en tiempo real, mientras la herramienta gira, con una precisión inferior a 1 micra. Se presentan resultados experimentales para una herramienta de fresado vertical de cuatro filos que gira a 300 rpm.A novel technique for on-line wear monitoring of a milling tool is presented. The tool wear is estimated directly from a fiber optic proximity sensor (FOPS with high resolution and high bandwidth characteristics. The FOPS provides a distance measurement between its probe and the tool profile. The main contribution of this work is the application of FOPS to sense on-line the wear of a milling tool. Since the light emitted by this sensor comes from a photodiode, it does not produce eye damage; this is safer than laser displacement sensors. This technique senses the tool wear in real time, while the tool is rotating, with an accuracy of less than 1 micron. Experimental results are also presented for a four-flank cutting tool rotating at 300 rpm.

  13. STUDY ON SUB-DRY CUTTING GCr12

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Through the comparison study on cutting force, cutting temperature and machined surface quality with the sub-dry cutting traditional cooling method, it is shown that sub-dry cutting can retard the wear of the tooled parts. It is beneficial to realize the production without pollution and meet the demand of clean environment.

  14. Influence of cutting conditions on chip side curl

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo

    2004-01-01

    The paper describes the influence of local variations of contact length, cutting speed and material constraint, showing the effect of lubrication, on the side curl of the chip. The following examples are illustrated by experiments: cutting of a tube vs. cutting of a bar; cutting using a tool...

  15. Phase angle measurement techniques

    Energy Technology Data Exchange (ETDEWEB)

    Madge, R.; Fischer, D.

    1996-01-01

    Real-time measure of the power transfer across a transmission line was discussed. Phase angle measurement techniques, algorithms and applications relevant to power utilities were assessed. Phase-based applications compute the voltage angle difference between two stations, thereby allowing for power transfer calculations and power system control applications. A list of phase angle measurement applications was provided. It includes frequency measurement, state estimation, adaptive relaying, power system control, system restoration, real power flow monitoring and stability assessment, reactive power requirements monitoring, HVDC modulation, subsynchronous resonance, sequence of event recording, and loss reduction and fault location. The optimum timing requirement was determined for each application. Among the timing systems available today, the Global Positioning System (GPS), supported by powerful computers and other custom hardware, is the only tool that can provide the accuracy and coverage needed by today`s power system applications. Commercially available equipment for phase angle measurements was also reviewed. 30 refs., 32 tabs., 5 figs.

  16. Machining Challenges: Macro to Micro Cutting

    Science.gov (United States)

    Shunmugam, M. S.

    2016-04-01

    Metal cutting is an important machining operation in the manufacture of almost all engineering components. Cutting technology has undergone several changes with the development of machine tools and cutting tools to meet challenges posed by newer materials, complex shapes, product miniaturization and competitive environments. In this paper, challenges in macro and micro cutting are brought out. Conventional and micro end-milling are included as illustrative examples and details are presented along with discussion. Lengthy equations are avoided to the extent possible, as the emphasis is on the basic concepts.

  17. Cutting capacity of PDC cutters in very hard rock

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An experimental programm of investigating the cutting capacity of PDC flat cutters in very hard rock has been performed.Experiments include both the cutting of PDC fixed at different angles on the granite core or bar and linear cutting with different static thrust on the block of granite.The effects of the rough degree of rock surface,cutting angles,and static thrust on the cutting capacity of PDC in very hard rock were investigated and analyzed.The results show that the single mode of rotary drilling using PDC cutters is not applied for very hard rocks.

  18. Cutting inserts effect on heat generation in turning process

    Directory of Open Access Journals (Sweden)

    Ján Žitňanský

    2014-03-01

    Full Text Available The paper is focused on confirmation of an effect of cutting materials and cutting inserts geometry on cutting forces and temperature, quality and accuracy of machined surface in turning. The main part is devoted to description of advanced turning tools and cutting materials. The experimental part is focused on cutting forces and temperature measurement and machined surface quality in turning of steel grade 11 523 samples with one feed and depth of cut value and varying spindle speed. Measurements were performed with various types of indexable cutting inserts used. Measured values were evaluated in terms of the effect of different properties of cutting inserts and various spindle speed values.

  19. 直角铣头在五轴加工中的刀尖点补偿技术%Tool-nose Point Compensation Technology of Ring-angle Milling Head for 5-axis Machining

    Institute of Scientific and Technical Information of China (English)

    高立国; 蒋疆; 张佳朋

    2015-01-01

    针对直角铣头在五轴数控加工中刀尖点位置线性补偿的技术难题,通过对直角铣头的安装方式及刀尖点补偿算法等研究,采用了刀具参考点偏置补偿法、控制器双向刀长补偿法,解决了直角铣头在不同机床结构、不同数控系统的加工中心上,对内部空间狭小的复杂结构进行加工时易出现主轴干涉和运动轴超程的共性瓶颈问题,大幅度提升了加工中心的加工范围与适应性.目前,直角铣头已在多个航天器型号的复杂结构研制中得到成功应用.%To solve the technical problems of tool-nose point compensation technology of ring-angle milling head for 5-axis machining,the methods of tool-nose reference point offsetting compensation and the controller of bidirectional tool length compensation are used according to studying ring-angle milling head fixing and tool-nose point compensation.The tool-nose point compensation technology has been made a breakthrough in ring-angle milling head using in different machine configurations and controllers to solve the interference of principal axis and the axis motion exceeding problems,advanced highly the machining range and flexibility of numerical control machining center for more space models.

  20. Hollow needle used to cut metal honeycomb structures

    Science.gov (United States)

    Gregg, E. A.

    1966-01-01

    Hollow needle tool cuts metal honeycomb structures without damaging adjacent material. The hollow needle combines an electrostatic discharge and a stream of oxygen at a common point to effect rapid, accurate metal cutting. The tool design can be varied to use the hollow needle principle for cutting a variety of shapes.

  1. The investigations of (Ti,Al)N and (Al,Ti)N coatings obtained by PVD process onto sintered cutting tools

    OpenAIRE

    L.A. Dobrzański; M. Staszuk; M. Pawlyta; J. Konieczny

    2010-01-01

    Purpose: The main aim of this research was an investigation of both the coatings structure and mechanical properties deposited by the cathode arc evaporation physical vapor deposition (CAE-PVD) on sintered carbides and sialon tool ceramics substrates.Design/methodology/approach: The (Ti,Al)N and (Al,Ti)N coatings were investigated. Microstructure was characterized using the scanning and transmission electron microscopy. Phases composition analysis was carried out by the XRD and GIXRD method. ...

  2. A Tentative Study on Dynamics of a New Parallel NC Machine Tool with Long Travel, Large Rotating Angle and High Moving Speed

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In view of the structure of traditional five-coord in ate machine tool, the work-piece and machine tool often move along their respec tive guides simultaneously on the whole. In this kind of machine structure, the total mass of moving parts including work-pieces, fixtures, rotating table, wor king table and so on is often very large. Besides, the elastic reform of transmi ssion and the viscous friction force of the guide can not be ignored. As a resul t, the machine tool can not move with high velocity and...

  3. Experimental test of theory for the stability of partially saturated vertical cut slopes

    Science.gov (United States)

    Morse, Michael M.; Lu, N.; Wayllace, Alexandra; Godt, Jonathan W.; Take, W.A.

    2014-01-01

    This paper extends Culmann's vertical-cut analysis to unsaturated soils. To test the extended theory, unsaturated sand was compacted to a uniform porosity and moisture content in a laboratory apparatus. A sliding door that extended the height of the free face of the slope was lowered until the vertical cut failed. Digital images of the slope cross section and upper surface were acquired concurrently. A recently developed particle image velocimetry (PIV) tool was used to quantify soil displacement. The PIV analysis showed strain localization at varying distances from the sliding door prior to failure. The areas of localized strain were coincident with the location of the slope crest after failure. Shear-strength and soil-water-characteristic parameters of the sand were independently tested for use in extended analyses of the vertical-cut stability and of the failure plane angle. Experimental failure heights were within 22.3% of the heights predicted using the extended theory.

  4. 高速硬切削参数对切削力影响的数值模拟%Numerical Simulation of Parameters on Cutting Force in High-Speed Hard Cutting

    Institute of Scientific and Technical Information of China (English)

    董丙闯; 刘泓滨; 王瑞杰; 倪斌; 唐重霖

    2011-01-01

    建立了淬硬钢高速切削的有限元模型,通过Johnson-Cook(JC)工件材料模型及JC失效准则来模拟切屑的形成过程;并研究了背吃刀量、刀具前角和刀尖圆弧半径等参数对切削力的影响规律.%In this paper, a finite clement model of high - speed cutting for hardened steel is created. By Johnson - Cook (JO materials model and JC fracture criterion, the chip formation is simulated. Also the influence of parameters such as the cutting depth, the tool rake angle, the fillet radius of the tool on cutting force is investigated.

  5. Laser cutting - trends in the development,

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove

    2002-01-01

    Since the laser was invented in 1960, the industrial applications of this tool has grown and grown. And - since the beginning of the 1980'ies, the major industrial application of lasers in production has been laser cutting. In this paper a short review of the development of the laser cutting...

  6. 纳米氧化锆增韧氧化铝基陶瓷刀具切削性能的研究%Study on Cutting Performance of Nano-scale Zirconia Toughening Alumina Matrix Ceramic Tool Materials

    Institute of Scientific and Technical Information of China (English)

    钟金豹; 黄传真

    2012-01-01

    Compared to the commercial ceramic tool SG4, the cutting performance of nano-scale ZrO2 toughening Al2O3 matrix ceramics tool materials, such as A15Zc and A20Z(c +m), in machining the hardened T10A steel were researched respectively. And the wear resistance and the main wear patterns of A15Zc and A20Z( c + m) were analyzed respectively at the low speed of 99. 5m/min and the high speed of 268. 5m/min.%研究了新型陶瓷刀具Al5Zc和A20Z(c+m)切削淬硬T10A时的切削性能,并与已经商业化的陶瓷刀具SG4的切削性能进行了对比.分析了两种陶瓷刀具在低速切削(99.5m/min)和高速切削(268.5m/min)时的抗磨损能力和主要磨损形态.

  7. Multibeam fiber laser cutting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Hansen, Klaus Schütt; Nielsen, Jakob Skov

    2009-01-01

    The appearance of the high power high brilliance fiber laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating Cutting laser, the CO2 laser. However, quality problems in fiber-laser...... cutting have until now limited its application to metal cutting. In this paper the first results of proof-of-principle Studies applying a new approach (patent pending) for laser cutting with high brightness and short wavelength lasers will be presented. In the approach, multibeam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from two single mode fiber lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W...

  8. Multibeam Fibre Laser Cutting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove

    The appearance of the high power high brilliance fibre laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating cutting laser, the CO2-laser. However, quality problems in fibre-laser...... cutting have until now limited its application in metal cutting. In this paper the first results of proof-of-principle studies applying a new approach (patent pending) for laser cutting with high brightness short wavelength lasers will be presented. In the approach, multi beam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from 2 single mode fibre lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W of single...

  9. CO2 laser cutting

    CERN Document Server

    Powell, John

    1998-01-01

    The laser has given manufacturing industry a new tool. When the laser beam is focused it can generate one of the world's most intense energy sources, more intense than flames and arcs, though similar to an electron beam. In fact the intensity is such that it can vaporise most known materials. The laser material processing industry has been growing swiftly as the quality, speed and new manufacturing possibilities become better understood. In the fore of these new technologies is the process of laser cutting. Laser cutting leads because it is a direct process substitu­ tion and the laser can usually do the job with greater flexibility, speed and quality than its competitors. However, to achieve these high speeds with high quality con­ siderable know how and experience is required. This information is usually carefully guarded by the businesses concerned and has to be gained by hard experience and technical understanding. Yet in this book John Powell explains in lucid and almost non­ technical language many o...

  10. Reliability Estimation for Cutting Tool Based on Logistic Regression Model%Logistic回归模型在机床刀具可靠性评估中的应用

    Institute of Scientific and Technical Information of China (English)

    陈保家; 陈雪峰; 李兵; 曹宏瑞; 蔡改改; 何正嘉

    2011-01-01

    刀具系统作为数控装备的一个重要部件,其可靠性必然会影响到整个装备系统的加工效率和稳定性.为有效地识别刀具磨损状态,降低生产成本,保证加工质量,提出一种基于Logistic回归模型的可靠性评估方法.通过试验在线测取车刀加工过程中的振动信号和刀具磨损数据,利用小波包分解、时域统计和相关分析,提取刀具磨损的特征频带和显著能量、时域特征指标,结合刀具状态信息,建立Logistic可靠性评估模型,准确地估计出实际使用刀具的可靠度指标和失效时间,对于变化的失效阈值,评估模型同样有效.该方法将设备运行状态信息引入到性能评估和可靠性分析当中,更能反映设备的时间动态特性,且不需要对设备失效过程和分布函数作过多假设.%As an important part of CNC machine, cutting tool reliability plays an important role to the total manufacturing effectiveness and stability of equipment. With an accurate identification of cutting tool wear state, a reliability estimation method based on logistic regression model is proposed to reduce tools costs and guarantee a certain surface machining quality. During the manufacturing process, tool vibration signals are measured on-line by experiment. Wavelet packet (WP) transform is employed to decompose vibration signals in order to find out the feature frequency band. Correlation analysis is used to extract the salient feature parameters, which are composed of energy, energy entropy, and time-domain feature. Combined with tool state, a reliability estimation model based on logistic regression is set up and applied to evaluate the reliability indices of the other in-used tool. Under different failure threshold, the reliability and failure time are all estimated accurately. In this method, the operation condition information of equipment is introduced into reliability analysis to reflect the asset time-varying characteristics. It is

  11. NANOSCALE CUTTING OF MONOCRYSTALLINE SILICON USING MOLECULAR DYNAMICS SIMULATION

    Institute of Scientific and Technical Information of China (English)

    LI Xiaoping; CAI Minbo; RAHMAN Mustafizur

    2007-01-01

    It has been found that the brittle material, monocrystalline silicon, can be machined in ductile mode in nanoscale cutting when the tool cutting edge radius is reduced to nanoscale and the undeformed chip thickness is smaller than the tool edge radius. In order to better understand the mechanism of ductile mode cutting of silicon, the molecular dynamics (MD) method is employed to simulate the nanoscale cutting of monocrystalline silicon. The simulated variation of the cutting forces with the tool cutting edge radius is compared with the cutting force results from experimental cutting tests and they show a good agreement. The results also indicate that there is silicon phase transformation from monocrystalline to amorphous in the chip formation zone that can be used to explain the cause of ductile mode cutting. Moreover, from the simulated stress results, the two necessary conditions of ductile mode cutting, the tool cutting edge radius are reduced to nanoscale and the undeformed chip thickness should be smaller than the tool cutting edge radius, have been explained.

  12. Cutting state identification

    Energy Technology Data Exchange (ETDEWEB)

    Berger, B.S.; Minis, I.; Rokni, M. [Univ. of Maryland, College Park, MD (United States)] [and others

    1997-12-31

    Cutting states associated with the orthogonal cutting of stiff cylinders are identified through an analysis of the singular values of a Toeplitz matrix of third order cumulants of acceleration measurements. The ratio of the two pairs of largest singular values is shown to differentiate between light cutting, medium cutting, pre-chatter and chatter states. Sequences of cutting experiments were performed in which either depth of cut or turning frequency was varied. Two sequences of experiments with variable turning frequency and five with variable depth of cut, 42 cutting experiments in all, provided a database for the calculation of third order cumulants. Ratios of singular values of cumulant matrices find application in the analysis of control of orthogonal cutting.

  13. 基于应用服务提供商的刀具CAD系统建模与开发%Modeling and development of cutting tools CAD system based on application service provider

    Institute of Scientific and Technical Information of China (English)

    李效民; 严胜利

    2011-01-01

    在全球网络化制造的背景下,提出基于应用服务提供商的刀具在线设计与仿真模型,进行了系统总体设计,包括体系结构设计和功能设计,给出了系统各模块的具体功能.然后,采用UML技术对刀具CAD系统进行建模,给出了基于UML的刀具CAD系统建模过程模型,建立了系统BusinessUse Case图、Activity图、Use Case图和Interaction图.最后,基于ASP.NET技术,使用Visual Studio.NET2003开发环境,以VB.NET作为主要语言,开发了基于应用服务提供商的螺杆成形铣刀CAD及仿真子系统原型系统,试运行结果证明了方案的可行性.%Under the background of the global network manufacturing, online designing and simula-tion models for cutting tools based on application service provider are proposed in it,in which the system design covering architecture design and function design with specific function description for each module is carried out.Then,models of cutting tools CAD system are built by using UML technology, the process models based on UML technology is given as weII,meanwhile the system Business Use Case diagrams,Ac-tivity diagrams,Use Case diagrams and Interaction diagrams are established.Finally,by using ASP.NET technology and Visual Studio.NET2003 development platform as well as using VB.NET as the main devel-opment language, a prototype system on CAD and simulation sub-system of screw-formed milling cutter based on ASP is developed ,which is rectified through trial test to be feasible.

  14. Ann modeling of kerf transfer in Co2 laser cutting and optimization of cutting parameters using monte carlo method

    Directory of Open Access Journals (Sweden)

    Miloš Madić

    2015-01-01

    Full Text Available In this paper, an attempt has been made to develop a mathematical model in order to study the relationship between laser cutting parameters such as laser power, cutting speed, assist gas pressure and focus position, and kerf taper angle obtained in CO2 laser cutting of AISI 304 stainless steel. To this aim, a single hidden layer artificial neural network (ANN trained with gradient descent with momentum algorithm was used. To obtain an experimental database for the ANN training, laser cutting experiment was planned as per Taguchi’s L27 orthogonal array with three levels for each of the cutting parameters. Statistically assessed as adequate, ANN model was then used to investigate the effect of the laser cutting parameters on the kerf taper angle by generating 2D and 3D plots. It was observed that the kerf taper angle was highly sensitive to the selected laser cutting parameters, as well as their interactions. In addition to modeling, by applying the Monte Carlo method on the developed kerf taper angle ANN model, the near optimal laser cutting parameter settings, which minimize kerf taper angle, were determined.

  15. An Experimental Study of the Cutting Forces in Metal Turning

    Directory of Open Access Journals (Sweden)

    Zoltan Iosif Korka

    2013-09-01

    Full Text Available Cutting forces are classified among the most important technological parameters in machining process. Cutting forces are the background for the evaluation of the necessary machining power, as well as for dimensioning of the tools. Cutting forces are also having a major influence on the deformation of the work piece machined, its dimensional accuracy, and machining system stability.

  16. Nanopillar Fabrication with Focused Ion Beam Cutting

    NARCIS (Netherlands)

    Kuzmin, Oleksii V.; Pei, Yutao T.; De Hosson, Jeff T. M.

    2014-01-01

    A versatile method to fabricate taper-free micro-/nanopillars of large aspect ratio was developed with focused ion beam (FIB) cutting. The key features of the fabrication are a FIB with an incident angle of 90 degrees to the long axis of the pillar that enables milling of the pillar sideways avoidin

  17. Optimization experiment of influence factors on greenhouse vegetable harvest cutting%设施蔬菜收获切割影响因素优化试验

    Institute of Scientific and Technical Information of China (English)

    高国华; 王天宝; 周增产; 卜云龙

    2015-01-01

    In the developed countries of the West, the greenhouse vegetable industry has become highly mechanized, with a relatively stable mechanization production system and necessary supporting tools. In order to improve the efficiency of harvesting greenhouse vegetables, Beijing University of Technology has designed an innovative vegetable harvester. The cutting tool that is used to remove vegetables from their stems is a critical factor in greenhouse vegetable harvesting and must be optimized to ensure that greenhouse vegetables are harvested effectively. The designed machine can have a better harvest effect and reduce the wear of cutting tool in the process of the work. At present, the mechanical properties of stem-cutting factors affecting crops have been extensively studied with sugar cane, corn stalk, eulaliopsis binata stem and cabbage in China and abroad. This paper detailed the design and study of the SHQG-I greenhouse vegetable harvest cutting experiment platform, which used a response surface method (RSM) to optimize the harvest process through a comprehensive cutting tool that removed vegetables from their stems. The study object of this paper was butter lettuce; the experiment was carried out on the SHQG-I greenhouse vegetable harvest cutting experiment platform, and the working process of greenhouse vegetable harvester was analyzed. According to the butter lettuce growth and the working process conditions, 6 parameters of the harvest cutting process were analyzed: cutting position, way of cutting, cutting speed, cutting angle, clamping distance and clamping angle. Determining the ways in which these parameters affected cutting force was the target of the experiment. The working range of these factors, which could be adjusted on the SHQG-I greenhouse vegetable harvest cutting experiment platform, influenced the cutting force. For the RSM employed in the experiment, generally no more than 4 parameters would be adjusted at a time. Therefore, the experiment first

  18. The perfect cut

    DEFF Research Database (Denmark)

    Scozzafava, G.; Mueller Loose, Simone; Corsi, A.;

    There are a large number of different beef cuts, which are produced in a complementary relationship. Research so far has mainly focused on single cuts and is often limited to either T-bone steaks or ground beef separately. Although the cuts are produced complementary, they compete against each ot...

  19. Effect of Tool Geometry in Nanometric Cutting

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    With the development of science and technology, the ultra-precision manufacturing of the brittle and hard materials with superior quality have become a new attractive subject. Brittle materials (such as engineering ceramics, optical glass, semiconductor and so on) are widely used in electronics, optics, aeronautics and other high technology fields, so there are important theory significance and practical value to systematically study its machining mechanism and technology. Single crystal silicon is one of t...

  20. Cutting tool manufacturing: a sustainability perspective

    OpenAIRE

    Loglisci, Giovanni; Priarone, Paolo Claudio; Settineri, Luca

    2013-01-01

    Part of: Selinger, Günther (Ed.): Innovative solutions : proceedings / 11th Global Conference on Sustainable Manufacturing, Berlin, Germany, 23rd - 25th September, 2013. - Berlin: Universitätsverlag der TU Berlin, 2013. - ISBN 978-3-7983-2609-5 (online). - http://nbn-resolving.de/urn:nbn:de:kobv:83-opus4-40276. - pp. 252-257.

  1. The mechanics of slitting and cutting webs

    Science.gov (United States)

    Meehan, Richard Raymond

    The quality of edges formed during cutting and slitting of thin polymer webs is important for many industrial applications. In order to control the edge quality of the separated material, it is necessary to understand cutting. A model is proposed and the mechanics of cutting are described. An apparatus was constructed to instrument, monitor and control the web slitting process. The slitting speed, tension in the web, blade sharpness and angle of cut were varied during tests. This allowed a quantitative understanding of the cutting mechanisms to be established. The results of the experiments showed the in-plane cutting forces were minimally affected by changes in rate or speed and independent of web tension for sharp blades. The angle of cut had a pronounced effect on the in-plane cutting forces and the stability of the cut. Further experimentation was designed to relate force to plastic deformation caused by a wedge indenting the edge surface of a polymer sample. These experiments clearly revealed the shape of the plastic deformation zone ahead of and around the wedges. Data from the experiments showed increasing cutting force with wedge displacement until the sample fractured. Plastic deformation of the samples was then examined in detail. The results showed out-of-plane plastic volume was equal to the volume displaced by the wedge. Samples also exhibited constant hardness during initial phases of wedge indenting. A finite element model concurred with the empirical plastic zone data. An innovative method was developed to take a dynamic "snapshot" of web displacement around the blade. The results clearly showed the web buckling ahead of the blade producing major instability during the cutting and slitting of thin webs. A finite element model supported the characteristics of the buckling phenomena observed in thin webs. An understanding of the interaction of cutting parameters and the buckling instability will allow quality web edges with minimal deformation and

  2. The analysis and selection of methods and facilities for cutting of naturally-deficit materials

    Science.gov (United States)

    Akhmetov, I. D.; Zakirova, A. R.; Sadykov, Z. B.

    2016-06-01

    The comparison of perspective methods is done in the article, such as laser, plasma and combined electro-diamond methods of hard processed materials cutting. There are the review and analysis of naturally-deficit materials cutting facilities. A new electrode-tool for the combined cutting of naturally-deficit materials is suggested. This electrode-tool eliminates electrical contact between the cutting electrode-tool and side surfaces of the channel of cutting workpiece cut, which allows to obtain coplanar channels of cut.

  3. Laser cutting - from 200 Watt to 12 Kilowatt

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Nielsen, Jakob Skov

    2004-01-01

    Laser cutting is the most widespread industrial application of high power lasers. The development of this process was initiated around 1970, when scientists at TWI first demonstrated laser cutting with coaxial gas assistance. 10 years later, the polarisation problem was solved and the technology...... got its breakthrough. Since then some 30,000 laser cutting systems have been installed worldwide, making the laser an important cutting tool in modern industry....

  4. Analysis of Orthogonal Cutting of Aluminium-based Composites

    Directory of Open Access Journals (Sweden)

    P. Ravinder Reddy

    2002-10-01

    Full Text Available A turning test on aluminium-based metal-matrix composites (MMCs (aluminium-30% silicon carbide was performed with K-20 carbide tool material and wear patterns and the wear land growth rates were analysed to evaluate the wear characteristics and to classify the relationship between the physical (mechanical properties and the flank wear of cutting tools. The study was also extended to the machining aspects and the width of cuts on MMCs and the influence of various cutting parameters. The experiments were conducted to measure the temperature along the cutting tool edge using thermocouple at various cutting speeds, and depth of cuts, keeping the feed rate constant while turning with K-20 carbide cutting tool. The finite-element method was used to simulate the orthogonal cutting of aluminium-based MMCs. The heat generation at the chip-tool interface, frictional heat generation at the tool flank, and the heat generation at the work tool interface were calculated analytically and imposed as boundary conditions. The analysis of the steady-state heat transfer was carried out and the temperature distribution at cutting edge, shear zone, and interface regions have been reported.

  5. Development and characterization of AlCrN coated Si{sub 3}N{sub 4} ceramic cutting tool; Desenvolvimento e caracterizacao de ferramentas ceramicas de Si{sub 3}N{sub 4} revestidas com AlCrN

    Energy Technology Data Exchange (ETDEWEB)

    Souza, J.V.C.; Nono, M.C.A.; Machado, J.P.B., E-mail: vitor@las.inpe.b [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil); Silva, O.M.M. [Centro Tecnico de Aeronautica (CTA-IAE/AMR), Sao Jose dos Campos, SP (Brazil). Inst. de Aeronautica e Espaco. Div. de Materiais; Pimenta, M. [Balzers, Jundiai, SP (Brazil); Sa, F.C.L. [Centro Universitario de Volta Redonda (UNIFOA), RJ (Brazil)

    2010-07-01

    Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si{sub 3}N{sub 4} based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6,43 MPa.m{sup 1/2} and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed an improvement on work piece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN. (author)

  6. 纳米镍粉对孕镶金刚石切削工具胎体性能的影响%Effect of Nano-nickel Powder on the Performance of Diamond Impregnated Cutting Tools

    Institute of Scientific and Technical Information of China (English)

    高科; 徐小健; 谢晓波; 李梦; 董博; 孙阳; 张绪良

    2014-01-01

    The sintering temperature being lowered and matrix material being selected in the manufacturing process are the good way to reduce the effect of sintering temperature on the properties of diamond and improve matrix performance of cut-ting tools.Diamond impregnated matrix samples with an appropriate amount of nano-nickel powder were prepared by the vacuum hot-pressed.The hardness, strength, friction properties and microstructure were investigated in order to evaluate the feasibility of this method.The results show that for WC-based diamond impregnated matrix, HRC of the matrix contai-ning nano-nickel powder is increased by 11.9%, bending strength by 18.4% and abrasion ratio by 44.5% than those of the matrix without nano-nickel powder respectively;and for Fe-based diamond impregnated matrix, HRC of the matrix con-taining nano-nickel powder is increased by 19.5%, bending strength by0.2%, and abrasion ratio by 33.3%than those of the matrix without nano-nickel powder respectively.So adding nano-nickel powder to the matrix can both reduce the effect of sintering temperature on diamond and improve cutting performance.%为减小孕镶金刚石切削工具的烧结温度对单晶金刚石性能的影响和改善切削工具胎体性能,降低烧结温度和优选胎体配方材料是很好的解决方法。在切削工具的胎体中加入适量纳米镍粉,通过对制备试样的硬度、强度和耐磨性测试及微观特征分析,综合评价该方法的可行性。结果表明:对于WC基胎体,含有纳米镍粉的胎体较不含纳米镍粉的胎体HRC提高11.9%,抗弯强度提高18.4%,耐磨性提高44.5%;对于Fe基胎体,含有纳米镍粉的胎体较不含纳米镍粉的胎体HRC提高19.5%,抗弯强度提高0.2%,耐磨性提高33.3%。既减小了温度对金刚石的影响,又提高了切削工具整体性能。

  7. Cutting of Two Marble Dummy Crystals in Industrial Prototype Conditions

    CERN Document Server

    De Forni, Armando; Limia-Conde, Francisco; Morino, René

    1997-01-01

    Two marble samples were cut to specified conditions with the tooling set designed for the mass processing of the 110'000 PbWO4 crystals of the CMS Electromagnetic Calorimeter. We wanted to test in particular the reproducibility of the electrical contact on the reference sphere, the accuracy of the new positioning tools at each cutting operation in their respective positions

  8. 恒定加工条件及定期补偿下的刀具渐变可靠性灵敏度分析方法%Gradual Reliability and Its Sensitivity Analysis Approach of Cutting Tool in Invariant Machining Condition and Periodical Compensation

    Institute of Scientific and Technical Information of China (English)

    李常有; 张义民; 王跃武

    2012-01-01

    It has been reported that the downtime due to cutting tool failure is more than one third of the total forced downtime of the machine tool. Therefore, it is very important for improving the machine tool operation reliability to investigate the gradual reliability and its sensitivity of the cutting tool. A non-stationary Gamma process which is a continuous-time, continuous-state and monotone increasing stochastic process with independent increment is employed to describe the wear process of the cutting tool. The gradual state function of the cutting tool with the periodical compensation for wear and the invariant machining condition are formulated according to the principle that the machining eiror is not more than the given machine tool machining accuracy in two cases. One has the assumption that the cutting tool has not the machining error and the detection of the wear of the cutting tool is accurate. The other is the contrary one. Then, the corresponding gradual reliability is derived. On this basis, the sensitivity of the gradual reliability is analyzed. It is described by the numerical examples how to improve the operation reliability of the cutting tool using the proposed gradual reliability model and its sensitivity analysis results. The more feasible theory and method for improving the cutting tool operation reliability with the periodical compensation for wear and the invariant machining condition than the existed works might be provided by this work.%据统计,由刀具失效导致的停机时间超过机床被迫停机时间的1/3,故开展刀具渐变可靠性及其灵敏度分析的研究对提高机床的运行可靠性具有重要意义.采用连续时间、连续状态、具有非减独立增量的非平稳Gamma过程描述刀具磨损量的变化过程.根据加工偏差不大于机床给定加工精度的原则,构建刀具制造及磨损量检测有无误差两种情形下、恒定加工条件及定期补偿的刀具渐变状态函数,由此推

  9. Utilization of physicochemical variables developed from changes in sensory attributes and consumer acceptability to predict the shelf life of fresh-cut mango fruit

    OpenAIRE

    Salinas-Hernández, Rosa María; González-Aguilar, Gustavo A.; Tiznado-Hernández, Martín Ernesto

    2013-01-01

    Sensory evaluation is the ideal tool for shelf-life determination. With the objective to develop an easy shelf-life indicator, color (L*, a*, b*, chroma and hue angle), total soluble solids (TSS), firmness (F), pH, acidity, and the sensory attributes of appearance, brightness, browning, odor, flavor, texture, color, acidity and sweetness were evaluated in fresh cut mangoes (FCM) stored at 5, 10, 15 and 20 °C. Overall acceptability was evaluated by consumers. Correlation analysis between senso...

  10. Compensation for Error of Diamond Tool's Cutting Edge in Single Diamond Turning%超精密车削金刚石刀具刃口误差的高精度补偿

    Institute of Scientific and Technical Information of China (English)

    王毅; 余景池

    2011-01-01

    超精密车削中的金刚石刀具刃口误差的补偿问题一直是制约高精度非球面车削直接成形的瓶颈技术,尤其对于大相对口径,深度非球面的车削,金刚石刀具刃口误差对最终的面形的影响非常大.传统补偿方法是根据轮廓仪的测量结果对刀具刃口误差进行修正,但是该方法存在测量时间长,高频误差大,加工效率低的缺点,本文最先提出利用车削表面面形误差拟合后的泽尼克多项式系数对刀具刃口误差进行加工补偿,首先对该补偿方法进行了详细的理论推导,然后对补偿效果进行计算机模拟,最后在 Nanotech250 单点金刚石车床上完成了口径 50mm,半径 50 mm 大相对口径实验件的超精密车削及修正车削,面形精度 PV=86 nm,RMS=7 nm.充分证明该补偿符合预期,精度高,误差收敛速度快.%The compensation method for the error of diamond tool's cutting edge is a bottle-neck technology to hinder the high accuracy aspheric surface's directly formation after single diamond tuming. Especially to the big relative aperture aspheric, influence is bigger. Traditional compensation was done according to the measurement result from profile meter,which took long measurement time and caused low processing efficiency. A new compensation method was firstly put forward in the article, in which the correction of the error of diamond tool's cutting edge was done according to measurement result from digital interferometer. First, detailed theoretical calculation related with compensation method was deduced. Then, the effect after compensation was simulated by computer. Finally, φ 50 mm , radius 50 mm, work piece with big relative aperture finished its diamond turning and new correction turning under Nanotech 250. Testing surface achieved high shape accuracy PV=86 nm and RMS=7 nm, which approved of the new compensation method agreeing with predictive analysis, high accuracy and fast speed of error convergence.

  11. Effects of superfine refractory carbide additives on microstructure and mechanical properties of TiB2–TiC+Al2O3 composite ceramic cutting tool materials

    International Nuclear Information System (INIS)

    Highlights: • The superfine carbides determined the mechanical properties of composites. • Superfine HfC or TaC caused some oxide impurities in composites. • Superfine VC or NbC refined and homogenized the microstructure. • Failure of composites containing HfC or TaC was produced by larger grains. • Composite containing VC exhibited more bridging and transcrystalline failure. -- Abstract: A study to increase the mechanical properties of TiB2–TiC+Al2O3 composite ceramic cutting tool material by using superfine refractory carbide additives is presented. Four superfine refractory carbides are considered to investigate their effects on the phase composition, element distribution, grain size, fracture surface, crack propagation of the metal ceramic. The physicochemical properties of superfine carbides, such as chemical activities and atom radius, were found to have the significant effects on the microstructure and mechanical properties of the metal ceramic. Hafnium carbide (HfC) and Tantalum carbide (TaC) reduced the mechanical properties of the metal ceramic because of their poor solubility with the Ni binder phase and the formation of oxides. The mechanical properties of the metal ceramic were increased by the addition of superfine niobium carbide (NbC) and vanadium carbide (VC), and their optimum values were a flexural strength of 1100 ± 62 MPa, fracture toughness of 8.5 ± 0.8 MPa.m1/2 and hardness of 21.53 ± 0.36 GPa, respectively, when 3.2 wt% superfine VC was used

  12. Effects of superfine refractory carbide additives on microstructure and mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool materials

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Bin, E-mail: zou20011110@163.com [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Ji, Wenbin; Huang, Chuanzhen; Wang, Jun [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Li, Shasha [Shandong Special Equipment Inspection Institute, Jinan 250013 (China); Xu, Kaitao [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China)

    2014-02-05

    Highlights: • The superfine carbides determined the mechanical properties of composites. • Superfine HfC or TaC caused some oxide impurities in composites. • Superfine VC or NbC refined and homogenized the microstructure. • Failure of composites containing HfC or TaC was produced by larger grains. • Composite containing VC exhibited more bridging and transcrystalline failure. -- Abstract: A study to increase the mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool material by using superfine refractory carbide additives is presented. Four superfine refractory carbides are considered to investigate their effects on the phase composition, element distribution, grain size, fracture surface, crack propagation of the metal ceramic. The physicochemical properties of superfine carbides, such as chemical activities and atom radius, were found to have the significant effects on the microstructure and mechanical properties of the metal ceramic. Hafnium carbide (HfC) and Tantalum carbide (TaC) reduced the mechanical properties of the metal ceramic because of their poor solubility with the Ni binder phase and the formation of oxides. The mechanical properties of the metal ceramic were increased by the addition of superfine niobium carbide (NbC) and vanadium carbide (VC), and their optimum values were a flexural strength of 1100 ± 62 MPa, fracture toughness of 8.5 ± 0.8 MPa.m1/2 and hardness of 21.53 ± 0.36 GPa, respectively, when 3.2 wt% superfine VC was used.

  13. Micromachined cutting blade formed from {211}-oriented silicon

    Energy Technology Data Exchange (ETDEWEB)

    Fleming, James G.; Sniegowski, Jeffry J.; Montague, Stephen

    2003-09-09

    A cutting blade is disclosed fabricated of micromachined silicon. The cutting blade utilizes a monocrystalline silicon substrate having a {211} crystalline orientation to form one or more cutting edges that are defined by the intersection of {211} crystalline planes of silicon with {111} crystalline planes of silicon. This results in a cutting blade which has a shallow cutting-edge angle .theta. of 19.5.degree.. The micromachined cutting blade can be formed using an anisotropic wet etching process which substantially terminates etching upon reaching the {111} crystalline planes of silicon. This allows multiple blades to be batch fabricated on a common substrate and separated for packaging and use. The micromachined cutting blade, which can be mounted to a handle in tension and optionally coated for increased wear resistance and biocompatibility, has multiple applications including eye surgery (LASIK procedure).

  14. Micromachined cutting blade formed from {211}-oriented silicon

    Energy Technology Data Exchange (ETDEWEB)

    Fleming, James G. (Albuquerque, NM); Fleming, legal representative, Carol (Burbank, CA); Sniegowski, Jeffry J. (Tijeras, NM); Montague, Stephen (Albuquerque, NM)

    2011-08-09

    A cutting blade is disclosed fabricated of micromachined silicon. The cutting blade utilizes a monocrystalline silicon substrate having a {211} crystalline orientation to form one or more cutting edges that are defined by the intersection of {211} crystalline planes of silicon with {111} crystalline planes of silicon. This results in a cutting blade which has a shallow cutting-edge angle .theta. of 19.5.degree.. The micromachined cutting blade can be formed using an anisotropic wet etching process which substantially terminates etching upon reaching the {111} crystalline planes of silicon. This allows multiple blades to be batch fabricated on a common substrate and separated for packaging and use. The micromachined cutting blade, which can be mounted to a handle in tension and optionally coated for increased wear resistance and biocompatibility, has multiple applications including eye surgery (LASIK procedure).

  15. Apply of Automatic Generation Technology Segment Tool Electrode Blank Geometry and Cutting Dimension%花纹块工具电极毛坯几何体及下料尺寸图自动生成技术的应用

    Institute of Scientific and Technical Information of China (English)

    胡海明; 张浩

    2013-01-01

    To solve the inefficient problem of relying on traditional manual drawing the tool electrode blank geometry and cutting dimension separately,it write the tool electrode blank geometry and cutting dimension generated procedures automatically and simultaneously are writed using GRIP language.Users need only directly to select the three-dimensional model of the tool electrode and enter the unilateral margin,the tool electrode blank geometry and cutting dimension could be generated automatically.This improves greatly work efficiency.%为了解决传统手工单独绘制工具电极毛坯几何体及下料尺寸图效率低的问题,应用GRIP语言编写了工具电极毛坯几何体及下料尺寸图自动同时生成程序.用户只需选择工具电极的三维模型并输入单边余量值,便可自动生成该工具电极的毛坯几何体及其下料尺寸图,大大提高了工作效率.

  16. Micro-Grooving and Micro-Threading Tools for Fabricating Curvilinear Features

    Energy Technology Data Exchange (ETDEWEB)

    ADAMS,DAVID P.; VASILE,MICHAEL J.; KRISHNAN,A.S.M.

    2000-07-24

    This paper presents techniques for fabricating microscopic, curvilinear features in a variety of workpiece materials. Micro-grooving and micro-threading tools having cutting widths as small as 13 {micro}m are made by focused ion beam sputtering and used for ultra-precision machining. Tool fabrication involves directing a 20 keV gallium beam at polished cylindrical punches made of cobalt M42 high-speed steel or C2 tungsten carbide to create a number of critically aligned facets. Sputtering produces rake facets of desired angle and cutting edges having radii of curvature equal to 0.4 {micro}m. Clearance for minimizing frictional drag of a tool results from a particular ion beam/target geometry that accounts for the sputter yield dependence on incidence angle. It is believed that geometrically specific cutting tools of this dimension have not been made previously. Numerically controlled, ultra-precision machining with micro-grooving tools results in a close match between tool width and feature size. Microtools are used to machine 13 {micro}m wide, 4 {micro}m deep, helical grooves in polymethyl methacrylate and 6061 Al cylindrical workplaces. Micro-grooving tools are also used to fabricate sinusoidal cross-section features in planar metal samples.

  17. Cutting Force in Stone Machining by Diamond Disk

    Directory of Open Access Journals (Sweden)

    S. Turchetta

    2010-01-01

    Full Text Available Stone machining by diamond disk is a widespread process to manufacture standard products, such as tiles, slabs, and kerbs. Cutting force and energy may be used to monitor stone machining. Empirical models are required to guide the selection of cutting conditions. In this paper, the effects of cutting conditions on cutting force and cutting energy are related to the shape of the idealized chip thickness. The empirical models developed in this paper can be used to predict the variation of the cutting energy. Therefore these models can be used to guide the selection of cutting conditions. The chip generation and removal process has been quantified with the intention of assisting both the toolmaker and the stonemason in optimising the tool composition and cutting process parameters, respectively.

  18. 基于刀具振动位移的动态铣削力测量方法%Dynamic milling force measuring method based on cutting tool vibration displacement

    Institute of Scientific and Technical Information of China (English)

    朱坚民; 王健; 张统超; 李孝茹

    2014-01-01

    Aiming at the problem that the dynamic cutting force in milling process is difficult to measure, a method that determines the dynamic milling force through measuring the vibration displacement of milling cutter bar is put forward. This method firstly measures the cutter bar vibration displacement in milling process with a laser doppler vibrometer (LDV), and then determines the corresponding milling force from the vibration displacement according to the static calibration results of the measuring system. Aiming at the distortion problem of the measured milling force in high-speed milling process, the transfer function of the measuring system is determined through analyzing the dynamic characteristics of the cutting tool system; and a dynamic compensation link is designed adopting the zero pole assignment method to compensate the dynamic characteristics of the measuring system in order to improve the measuring bandwidth. The milling experiments were conducted on a milling machining center; and comparison was performed between the milling forces measured with the proposed method and obtained using a three-dimensional force sensor. Experiment results show that the proposed measuring method can measure the dynamic milling force accurately, and the frequency bandwidth can reach 1600 Hz. Besides, the measuring method is simple, reliable and easy to be used in engineering application.%针对铣削加工中动态铣削力难于测量的问题,提出了一种通过测量铣刀振动位移来确定动态铣削力的方法。该方法首先通过激光测振仪测量铣削加工时铣刀刀杆的振动位移,然后根据测量系统的静态校准结果由该振动位移确定相应的铣削力。针对高速铣削时的铣削力测量失真问题,通过分析刀具系统的动态特性,确定测量系统的传递函数,并采用零极点配置的方法设计了动态补偿环节对测量系统进行动态补偿,以提高测量系统的带宽。在铣削加工中心上进行

  19. Research on the Surface Micro-configuration in Vibration Cutting Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particulate reinforced me tallic matrix composites(PRMMCs) SiC p/Al in ultrasonic vibration cutting and c ommon cutting with carbide tools and PCD tools was researched in the paper. Mic rostructure of machined surface was described, the relation between cutting para meters and surface roughness was presented, and characteristic of the surface re mained stress was also presented. Furthermore, wear regularity and abrasion resi stance ability of tools in ultrasonic vibration cut...

  20. Saving Seal Cutting

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    On April 20, the graduation ceremony of China’s seal-cutting art postgraduates and visiting experts from the Institute of Seal Cutting Art under the China Art Academy was held in Beijing. On the same day, the exhibition of the works of the teachers and graduates of the institute was also held.

  1. Study on Wearing-resistant Capacity and Cutting Tool Adaptability of Shield Machine: Machines Used in Sandy Gravel Stratum in Chengdu%成都砂、卵石地层盾构机耐磨性及刀具适用性研究

    Institute of Scientific and Technical Information of China (English)

    王树华

    2012-01-01

    针对成都砂、卵石地层盾构施工中刀盘、刀具和螺旋输送机等磨损大的问题,提出和实施了预防磨损和提高耐磨性的几方面措施,提出和应用了适用于成都砂、卵石地层的刀具,并特别强调了滚刀在成都砂卵石地层中使用的重要性和适用性。延长了刀盘、刀具和螺旋输送机的使用寿命,降低了磨损和消耗,减少了在砂卵石地层中的修理和更换刀具次数,顺利达到长距离掘进和施工的目标。%The wearing of the cutter heads,cutting tools and screw conveyors is serious when shield machines are used in the sandy gravel stratum in Chengdu.Wearing prevention countermeasures and anti-wearing capacity improvement countermeasures are proposed,cutting tools suitable for the sandy gravel stratum in Chengdu are proposed and the importance and adaptability of disc cutters to the sandy gravel stratum in Chengdu are emphasized.In the end,the service life of the cutter heads,cutting tools and screw conveyors are extended,the wearing and relevant cost are reduced,the repairing and replacement of the cutting tools in the sandy gravel stratum are minimized and successful long-distance tunneling is achieved.

  2. Cutting-tool recycling process with the zinc-melt method for obtaining thermal-spray feedstock powder (WC-Co): Postopek recikliranja orodij za rezanje z metodo taljenja v Zn za pridobivanje prahu WC-Co za termično nabrizgavanje:

    OpenAIRE

    Altuncu, Ekrem; Erdogan, Garip; Ozturk, Savas; Turk, Ahmet; Ustel, Fatih

    2013-01-01

    Various recycling processes for WC-Co cermets from cutting tools, such as chemical modification, thermal modification, the cold-stream method and the electrochemical method have been investigated and some of them are actually employed in industry. However, these conventional methods have many problems to be solved and they are not always established technologies. Therefore, a more economical and high-efficiency recycling procedure needs to be developed. In this study we investigated the appli...

  3. DESIGN AND DEVELOPMENT OF SPECIAL CUTTING SYSTEM FOR SWEET SORGHUM HARVESTER

    Directory of Open Access Journals (Sweden)

    OMID GHAHRAE

    2009-03-01

    Full Text Available Sweet Sorghum is similar to racemose maize with about 3m height and 0.5-3cm thickness of stalk. Sweet Sorghum has sweet flavor stalk, which is used for sugar production. Developed cutting mechanism in this research has a rotary disk with 50 cm diameter and four cutting blades that spin clockwise. The stalks are cut with the impact and inertia forces at the linear velocity of 27 m/s, by cutting blades. This system has a simple bar mechanism guiding the whole-stalk to one side. The cutting quality tests were achieved by two series of blades with 30°and 45° blade angles on the stalk. The results showed that the stalk cutting surface with 30° blade angle was smooth and without fracture on filaments and vasculums, compared to that of 45° blade angle. Blade penetration was accomplished very well with 30° blade angle.

  4. Atomic Study on Some Problems in Nanometric Cutting Mechanism

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    An investigation of some problems such as chip formation and surface generation in nanometric cutting mechanism based on molecular dynamics(MD) simulation is presented.It shows that chip formation is similar to that observed in macro-scale cutting.The movement of some micro-dislocation is the main cause of formation of chip and surface.Surface generation is notably affected by very small cutting force vibration.The highest stress appears in tool cutting edge,and it may cause wear,so it is necessary to build a MD model of tool wear.

  5. Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

    Science.gov (United States)

    Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

    2015-12-01

    Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

  6. Augmented Endoscopic Images Overlaying Shape Changes in Bone Cutting Procedures.

    Science.gov (United States)

    Nakao, Megumi; Endo, Shota; Nakao, Shinichi; Yoshida, Munehito; Matsuda, Tetsuya

    2016-01-01

    In microendoscopic discectomy for spinal disorders, bone cutting procedures are performed in tight spaces while observing a small portion of the target structures. Although optical tracking systems are able to measure the tip of the surgical tool during surgery, the poor shape information available during surgery makes accurate cutting difficult, even if preoperative computed tomography and magnetic resonance images are used for reference. Shape estimation and visualization of the target structures are essential for accurate cutting. However, time-varying shape changes during cutting procedures are still challenging issues for intraoperative navigation. This paper introduces a concept of endoscopic image augmentation that overlays shape changes to support bone cutting procedures. This framework handles the history of the location of the measured drill tip as a volume label and visualizes the remains to be cut overlaid on the endoscopic image in real time. A cutting experiment was performed with volunteers, and the feasibility of this concept was examined using a clinical navigation system. The efficacy of the cutting aid was evaluated with respect to the shape similarity, total moved distance of a cutting tool, and required cutting time. The results of the experiments showed that cutting performance was significantly improved by the proposed framework. PMID:27584732

  7. Selection Of Cutting Inserts For Aluminum Alloys Machining By Using MCDM Method

    Science.gov (United States)

    Madić, Miloš; Radovanović, Miroslav; Petković, Dušan; Nedić, Bogdan

    2015-07-01

    Machining of aluminum and its alloys requires the use of cutting tools with special geometry and material. Since there exists a number of cutting tools for aluminum machining, each with unique characteristics, selection of the most appropriate cutting tool for a given application is very complex task which can be viewed as a multi-criteria decision making (MCDM) problem. This paper is focused on multi-criteria analysis of VCGT cutting inserts for aluminum alloys turning by applying recently developed MCDM method, i.e. weighted aggregated sum product assessment (WASPAS) method. The MCDM model was defined using the available catalogue data from cutting tool manufacturers.

  8. Cutting work in thick section cryomicrotomy.

    Science.gov (United States)

    Saubermann, A J; Riley, W D; Beeuwkes, R

    1977-09-01

    The forces during cryosectioning were measured using miniature strain gauges attached to a load cell fitted to the drive arm of the Porter-Blum MT-2 cryomicrotome. Work was calculated and the data normalized to a standard (1 mm X 1 mm X 0.5 micrometer) section. Thermal energy generated was also calculated. Five parameters were studied: cutting angle, thickness, temperature, hardness, and block shape. Force patterns could be divided into three major groups thought to represent cutting (Type I), large fracture planes greater than 10 micrometer in length (Type II), and small fracture planes less than 10 micrometer in length (Type III). Type I and Type II produced satisfactory sections. Work in cutting ranged from an average of 78.4 muJ to 568.8 muJ. Cutting angle and temperature had the greatest effect on sectioning. Heat generated would be sufficient to cause through-section melting for 0.5 micrometer thick sections assuming the worst possible case, namely that all heat went into the section without loss. Presence of a Type II pattern (large fracture pattern) is thought to be presumptive evidence against thawing. PMID:606833

  9. Online Cake Cutting

    CERN Document Server

    Walsh, Toby

    2010-01-01

    We propose an online form of the cake cutting problem. This models situations where players arrive and depart during the process of dividing a resource. We show that well known fair division procedures like cut-and-choose and the Dubins-Spanier moving knife procedure can be adapted to apply to such online problems. We propose some desirable properties that online cake cutting procedures might possess like online forms of proportionality and envy-freeness, and identify which properties are in fact possessed by the different online cake procedures.

  10. Laser Cutting, Development Trends

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove

    1999-01-01

    In this paper a short review of the development trends in laser cutting will be given.The technology, which is the fastest expanding industrial production technology will develop in both its core market segment: Flat bed cutting of sheet metal, as it will expand in heavy industry and in cutting...... of 3-dimensional shapes.The CO2-laser will also in the near future be the dominating laser source in the market, although the new developments in ND-YAG-lasers opens for new possibilities for this laser type....

  11. Analyses of Effects of Cutting Parameters on Cutting Edge Temperature Using Inverse Heat Conduction Technique

    Directory of Open Access Journals (Sweden)

    Marcelo Ribeiro dos Santos

    2014-01-01

    Full Text Available During machining energy is transformed into heat due to plastic deformation of the workpiece surface and friction between tool and workpiece. High temperatures are generated in the region of the cutting edge, which have a very important influence on wear rate of the cutting tool and on tool life. This work proposes the estimation of heat flux at the chip-tool interface using inverse techniques. Factors which influence the temperature distribution at the AISI M32C high speed steel tool rake face during machining of a ABNT 12L14 steel workpiece were also investigated. The temperature distribution was predicted using finite volume elements. A transient 3D numerical code using irregular and nonstaggered mesh was developed to solve the nonlinear heat diffusion equation. To validate the software, experimental tests were made. The inverse problem was solved using the function specification method. Heat fluxes at the tool-workpiece interface were estimated using inverse problems techniques and experimental temperatures. Tests were performed to study the effect of cutting parameters on cutting edge temperature. The results were compared with those of the tool-work thermocouple technique and a fair agreement was obtained.

  12. Tools and their uses

    CERN Document Server

    1973-01-01

    Teaches names, general uses, and correct operation of all basic hand and power tools, fasteners, and measuring devices you are likely to need. Also, grinding, metal cutting, soldering, and more. 329 illustrations.

  13. Cutting Cakes Correctly

    CERN Document Server

    Hill, Theodore P

    2008-01-01

    Without additional hypotheses, Proposition 7.1 in Brams and Taylor's book "Fair Division" (Cambridge University Press, 1996) is false, as are several related Pareto-optimality theorems of Brams, Jones and Klamler in their 2006 cake-cutting paper.

  14. Short-cut math

    CERN Document Server

    Kelly, Gerard W

    1984-01-01

    Clear, concise compendium of about 150 time-saving math short-cuts features faster, easier ways to add, subtract, multiply, and divide. Each problem includes an explanation of the method. No special math ability needed.

  15. Cuts and puncture wounds

    Science.gov (United States)

    ... needed. The person has been bitten by a human or animal. A cut or puncture is caused by a fishhook or rusty object. You step on a nail or other similar object. An object or debris is stuck. Do ...

  16. Perception of perspective angles

    NARCIS (Netherlands)

    Erkelens, C.J.

    2015-01-01

    We perceive perspective angles, that is, angles that have an orientation in depth, differently from what they are in physical space. Extreme examples are angles between rails of a railway line or between lane dividers of a long and straight road. In this study, subjects judged perspective angles bet

  17. A theoretical model for predicting the Peak Cutting Force of conical picks

    OpenAIRE

    Gao Kuidong; Du Changlong; Jiang Hongxiang; Liu Songyong

    2014-01-01

    In order to predict the PCF (Peak Cutting Force) of conical pick in rock cutting process, a theoretical model is established based on elastic fracture mechanics theory. The vertical fracture model of rock cutting fragment is also established based on the maximum tensile criterion. The relation between vertical fracture angle and associated parameters (cutting parameter  and ratio B of rock compressive strength to tensile strength) is obtained by numerical analysis method and polynomial regre...

  18. Salary cuts and competitiveness

    OpenAIRE

    Haliassos, Michael

    2013-01-01

    There is a prevalent view outside Greece that promotion of competitiveness is tantamount with price reductions for Greek goods and services. Massive horizontal salary cuts appear, at first, to promote competitiveness by reducing unit labor costs and to reduce fiscal deficits by reducing the wage bill of the public sector. Upon closer look, however, horizontal salary cuts have been much greater than needed for Greek competitiveness, providing an alibi vis a vis the Troika for reforms that are ...

  19. FUZZY STABILITY ANALYSIS OF MODE COUPLING CHATTER ON CUTTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of fuzzy uncertainty factors is considered on the analysis of chatter occurring during machine tool cutting process. Using fuzzy mathematics analysis methods, a detailed discussion over fuzzy stability analysis problems is presented related to the mode coupling chatter with respect to intrinsic structure fuzzy factors, and the possibility distribution of the fuzzy stability cutting range and the confidence level expressions of the fuzzy stability cutting width are given.

  20. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mark Pickell; Len Volk; Mike Volk; Lei Zhou; Zhu Chen; Crystal Redden; Aimee Washington

    2003-01-30

    This is the second quarterly progress report for Year-4 of the ACTS Project. It includes a review of progress made in: (1) Flow Loop construction and development and (2) research tasks during the period of time between October 1, 2002 and December 30, 2002. This report presents a review of progress on the following specific tasks. (a) Design and development of an Advanced Cuttings Transport Facility Task 3: Addition of a Cuttings Injection/Separation System, Task 4: Addition of a Pipe Rotation System. (b) New research project (Task 9b): ''Development of a Foam Generator/Viscometer for Elevated Pressure and Elevated Temperature (EPET) Conditions''. (d) Research project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions''. (e) Research on three instrumentation tasks to measure: Cuttings concentration and distribution in a flowing slurry (Task 11), Foam texture while transporting cuttings. (Task 12), and Viscosity of Foam under EPET (Task 9b). (f) New Research project (Task 13): ''Study of Cuttings Transport with Foam under Elevated Pressure and Temperature Conditions''. (g) Development of a Safety program for the ACTS Flow Loop. Progress on a comprehensive safety review of all flow-loop components and operational procedures. (Task 1S). (h) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members.

  1. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mengjiao Yu; Ramadan Ahmed; Mark Pickell; Len Volk; Lei Zhou; Zhu Chen; Aimee Washington; Crystal Redden

    2003-09-30

    The Quarter began with installing the new drill pipe, hooking up the new hydraulic power unit, completing the pipe rotation system (Task 4 has been completed), and making the SWACO choke operational. Detailed design and procurement work is proceeding on a system to elevate the drill-string section. The prototype Foam Generator Cell has been completed by Temco and delivered. Work is currently underway to calibrate the system. Literature review and preliminary model development for cuttings transportation with polymer foam under EPET conditions are in progress. Preparations for preliminary cuttings transport experiments with polymer foam have been completed. Two nuclear densitometers were re-calibrated. Drill pipe rotation system was tested up to 250 RPM. Water flow tests were conducted while rotating the drill pipe up to 100 RPM. The accuracy of weight measurements for cuttings in the annulus was evaluated. Additional modifications of the cuttings collection system are being considered in order to obtain the desired accurate measurement of cuttings weight in the annular test section. Cutting transport experiments with aerated fluids are being conducted at EPET, and analyses of the collected data are in progress. The printed circuit board is functioning with acceptable noise level to measure cuttings concentration at static condition using ultrasonic method. We were able to conduct several tests using a standard low pass filter to eliminate high frequency noise. We tested to verify that we can distinguish between different depths of sand in a static bed of sand. We tested with water, air and a mix of the two mediums. Major modifications to the DTF have almost been completed. A stop-flow cell is being designed for the DTF, the ACTF and Foam Generator/Viscometer which will allow us to capture bubble images without the need for ultra fast shutter speeds or microsecond flash system.

  2. Improved cutting performance in high power laser cutting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove

    2003-01-01

    Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described.......Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described....

  3. Determination of cut front position in laser cutting

    Science.gov (United States)

    Pereira, M.; Thombansen, U.

    2016-07-01

    Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

  4. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mark Pickell; Len Volk, Mike Volk; Lei Zhou; Zhu Chen; Crystal Redden; Aimee Washington

    2002-10-30

    This is the first quarterly progress report for Year-4 of the ACTS Project. It includes a review of progress made in: (1) Flow Loop construction and development and (2) research tasks during the period of time between July 1, 2002 and Sept. 30, 2002. This report presents a review of progress on the following specific tasks: (a) Design and development of an Advanced Cuttings Transport Facility Task 3: Addition of a Cuttings Injection/Separation System, Task 4: Addition of a Pipe Rotation System, (b) New Research project (Task 9b): ''Development of a Foam Generator/Viscometer for Elevated Pressure and Elevated Temperature (EPET) Conditions'', (d) Research project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions'', (e) Research on three instrumentation tasks to measure: Cuttings concentration and distribution in a flowing slurry (Task 11), Foam texture while transporting cuttings (Task 12), Viscosity of Foam under EPET (Task 9b). (f) Development of a Safety program for the ACTS Flow Loop. Progress on a comprehensive safety review of all flow-loop components and operational procedures. (Task 1S). (g) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members.

  5. The use of cutting temperature to evaluate the machinability of titanium alloys.

    Science.gov (United States)

    Kikuchi, Masafumi

    2009-02-01

    This study investigated the machinability of titanium, two commercial titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) and free-cutting brass using the cutting temperature. The cutting temperature was estimated by measuring the thermal electromotive force of the tool-workpiece thermocouple during cutting. The thermoelectric power of each metal relative to the tool had previously been determined. The metals were slotted using a milling machine and carbide square end mills under four cutting conditions. The cutting temperatures of Ti-6Al-4V and Ti-6Al-7Nb were significantly higher than that of the titanium, while that of the free-cutting brass was lower. This result coincided with the relationship of the magnitude of the cutting forces measured in a previous study. For each metal, the cutting temperature became higher when the depth of cut or the cutting speed and feed increased. The increase in the cutting speed and feed was more influential on the value than the increase in the depth of cut when two cutting conditions with the same removal rates were compared. The results demonstrated that cutting temperature measurement can be utilized to develop a new material for dental CAD/CAM applications and to optimize the cutting conditions.

  6. Large Chip Production Mechanism under the Extreme Load Cutting Conditions

    Institute of Scientific and Technical Information of China (English)

    LIU Xianli; HE Genghuang; YAN Fugang; CHENG Yaonan; LIU Li

    2015-01-01

    There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions, however, there isn’t sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting. This paper presents a model of large saw-tooth chip through applying finite element simulation method, which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip. In the meantime, a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel 2.25Cr-1Mo-0.25V. The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters, which can verify the validity of the established model. The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools. In the meanwhile, the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction. This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition, as well as analyzes the production mechanism of the large chip in the macro and micro conditions. Therefore, the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.

  7. Three-dimensional measurement and characterization of grinding tool topography

    Science.gov (United States)

    Cui, Changcai; Blunt, Liam; Jiang, Xiangqian; Xu, Xipeng; Huang, Hui; Ye, Ruifang

    2013-01-01

    A comprehensive 3-dimensional measurement and characterization method for grinding tool topography was developed. A stylus instrument (SOMICRONIC, France) was used to measure the surface of a metal-bonded diamond grinding tool. The sampled data was input the software SurfStand developed by Centre for Precision Technology (CPT) for reconstruction and further characterization of the surface. Roughness parameters pertaining to the general surface and specific feature parameters relating to the grinding grits, such as height and angle peak curvature have been calculated. The methodology of measurement has been compared with that using an optical microscope. The comparison shows that the three-dimensional characterization has distinct advantages for grinding tool topography assessment. It is precise, convenient and comprehensive so it is suitable for precision measurement and analysis where an understanding of the grinding tool and its cutting ability are required.

  8. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira; Lei Zhou

    2000-01-30

    This is the second quarterly progress report for Year 2 of the ACTS project. It includes a review of progress made in Flow Loop development and research during the period of time between Oct 1, 2000 and December 31, 2000. This report presents a review of progress on the following specific tasks: (a) Design and development of an Advanced Cuttings Transport Facility (Task 2: Addition of a foam generation and breaker system), (b) Research project (Task 6): ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (c) Research project (Task 7): ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (d) Research project (Task 8): ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (e) Research project (Task 9): ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Research project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions'', (g) Research on instrumentation tasks to measure: Cuttings concentration and distribution in a flowing slurry (Task 11), and Foam properties while transporting cuttings. (Task 12), (h) Development of a Safety program for the ACTS Flow Loop. Progress on a comprehensive safety review of all flow-loop components and operational procedures. (Task 1S). (i) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members. The tasks Completed During This Quarter are Task 7 and Task 8.

  9. Cutting Cakes Carefully

    Science.gov (United States)

    Hill, Theodore P.; Morrison, Kent E.

    2010-01-01

    This paper surveys the fascinating mathematics of fair division, and provides a suite of examples using basic ideas from algebra, calculus, and probability which can be used to examine and test new and sometimes complex mathematical theories and claims involving fair division. Conversely, the classical cut-and-choose and moving-knife algorithms…

  10. Cuts endanger more services.

    Science.gov (United States)

    Evans, Nick

    2016-06-01

    WHEN BARNSLEY council put out its tender for the 0-19 service last autumn, it laid down strict criteria. A ceiling of £4.8 million a year was put on any bids for the service, which incorporates school nursing teams and health visitors. That represented a cut of more than £1 million on the existing contract. PMID:27266736

  11. Kids Who Cut.

    Science.gov (United States)

    Coy, Doris Rhea; Simpson, Chris

    2002-01-01

    Regardless of whether it is cutting, burning or some other form of self-harm, self-injury is a serious problem requiring serious solutions. This article reviews the various types of self-harm, descriptions of self-mutilators, common myths about self-mutilation, and effective treatment methods. (GCP)

  12. The effect of cutting conditions on power inputs when machining

    Science.gov (United States)

    Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

    2016-08-01

    Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

  13. Genetic Evolutionary Approach for Cutting Forces Prediction in Hard Milling

    Science.gov (United States)

    Taylan, Fatih; Kayacan, Cengiz

    2011-11-01

    Hard milling is a very common used machining procedure in the last years. Therefore the prediction of cutting forces is important. The paper deals with this prediction using genetic evolutionary programming (GEP) approach to set mathematical expression for out cutting forces. In this study, face milling was performed using DIN1.2842 (90MnCrV8) cold work tool steel, with a hardness of 61 HRC. Experimental parameters were selected using stability measurements and simulations. In the hard milling experiments, cutting force data in a total of three axes were collected. Feed direction (Fx) and tangential direction (Fy) cutting forces generated using genetic evolutionary programming were modelled. Cutting speed and feed rate values were treated as inputs in the models, and average cutting force values as output. Mathematical expressions were created to predict average Fxand Fy forces that can be generated in hard material milling.

  14. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira

    2000-10-30

    This is the first quarterly progress report for Year 2 of the ACTS project. It includes a review of progress made in Flow Loop development and research during the period of time between July 14, 2000 and September 30, 2000. This report presents information on the following specific tasks: (a) Progress in Advanced Cuttings Transport Facility design and development (Task 2), (b) Progress on research project (Task 8): ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (c) Progress on research project (Task 6): ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (d) Progress on research project (Task 7): ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (e) Progress on research project (Task 9): ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Initiate research on project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions'', (g) Progress on instrumentation tasks to measure: Cuttings concentration and distribution (Tasks 11), and Foam properties (Task 12), (h) Initiate a comprehensive safety review of all flow-loop components and operational procedures. Since the previous Task 1 has been completed, we will now designate this new task as: (Task 1S). (i) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members.

  15. An Experimental Study of Cutting Performances of Worn Picks

    Science.gov (United States)

    Dogruoz, Cihan; Bolukbasi, Naci; Rostami, Jamal; Acar, Cemil

    2016-01-01

    The best means to assess rock cuttability and efficiency of cutting process for using mechanical excavation is specific energy (SE), measured in full-scale rock cutting test. This is especially true for the application of roadheaders, often fitted with drag-type cutting tools. Radial picks or drag bits are changed during the operation as they reach a certain amount of wear and become blunt. In this study, full-scale cutting tests in different sedimentary rock types with bits having various degree of wear were used to evaluate the influence of bit wear on cutting forces and specific energy. The relationship between the amount of wear as represented by the size of the wear flats at the tip of the bit, and cutting forces as well as specific energy was examined. The influence of various rock properties such as mineral content, uniaxial compressive strength, tensile strength, indentation index, shore hardness, Schmidt hammer hardness, and density with required SE of cutting using different levels of tool wear was also studied. The preliminary analysis of the data shows that the mean cutting forces increase 2-3 times and SE by 4-5 times when cutting with 4 mm wear flat as compared to cutting with new or sharp wedge shape bits. The grain size distribution of the muck for cutting different rock types and different level of bit wear was analyzed and discussed. The best fit prediction models for SE based on statistical analysis of laboratory test results are introduced. The model can be used for estimating the performance of mechanical excavators using radial tools, especially roadheaders, continuous miners and longwall drum shearers.

  16. Machine Tool Software

    Science.gov (United States)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  17. Slicing Cuts on Food Materials Using Robotic-Controlled Razor Blade

    Directory of Open Access Journals (Sweden)

    Debao Zhou

    2011-01-01

    Full Text Available Cutting operations using blades can arise in a number of industries, for example, food processing industry, in which cheese, fruit and vegetable, even meat, are involved. Certain questions will rise during these works, such as “why pressing-and-slicing cuts use less force than pressing-only cuts” and “how is the influence of the blade cutting-edge on force”. To answer these questions, this research developed a mathematical expression of the cutting stress tensor. Based on the analysis of the stress tensor on the contact surface, the influence of the blade edge-shape and slicing angle on the resultant cutting force were formulated and discussed. These formulations were further verified using experimental results by robotic cutting of potatoes. Through studying the change of the cutting force, the optimal slicing angle can be obtained in terms of maximum feeding distance and minimum cutting force. Based on the blade sharpness properties and the specific materials, the required cutting force can be predicted. These formulation and experimental results explained the basic theory of blade cutting fracture and further provided the support to optimize the cutting mechanism design and to develop the force control algorithms for the automation of blade cutting operations.

  18. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mark Pickell; Len Volk; Mike Volk; Lei Zhou; Zhu Chen; Crystal Redden; Aimee Washington

    2003-04-30

    Experiments on the flow loop are continuing. Improvements to the software for data acquisition are being made as additional experience with three-phase flow is gained. Modifications are being made to the Cuttings Injection System in order to improve control and the precision of cuttings injection. The design details for a drill-pipe Rotation System have been completed. A US Patent was filed on October 28, 2002 for a new design for an instrument that can generate a variety of foams under elevated pressures and temperatures and then transfer the test foam to a viscometer for measurements of viscosity. Theoretical analyses of cuttings transport phenomena based on a layered model is under development. Calibrations of two nuclear densitometers have been completed. Baseline tests have been run to determine wall roughness in the 4 different tests sections (i.e. 2-in, 3-in, 4-in pipes and 5.76-in by 3.5-in annulus) of the flow loop. Tests have also been conducted with aerated fluids at EPET conditions. Preliminary experiments on the two candidate aqueous foam formulations were conducted which included rheological tests of the base fluid and foam stability reports. These were conducted after acceptance of the proposal on the Study of Cuttings Transport with Foam Under Elevated Pressure and Elevated Temperature Conditions. Preparation of a test matrix for cuttings-transport experiments with foam in the ACTF is also under way. A controller for instrumentation to measure cuttings concentration and distribution has been designed that can control four transceivers at a time. A prototype of the control circuit board was built and tested. Tests showed that there was a problem with radiated noise. AN improved circuit board was designed and sent to an external expert to verify the new design. The new board is being fabricated and will first be tested with static water and gravel in an annulus at elevated temperatures. A series of viscometer tests to measure foam properties have

  19. Methods of Cut-Elimination

    CERN Document Server

    Baaz, Matthias

    2011-01-01

    This is the first book on cut-elimination in first-order predicate logic from an algorithmic point of view. Instead of just proving the existence of cut-free proofs, it focuses on the algorithmic methods transforming proofs with arbitrary cuts to proofs with only atomic cuts (atomic cut normal forms, so-called ACNFs). The first part investigates traditional reductive methods from the point of view of proof rewriting. Within this general framework, generalizations of Gentzen's and Sch\\"utte-Tait's cut-elimination methods are defined and shown terminating with ACNFs of the original proof. M

  20. Laser cutting nozzle

    Science.gov (United States)

    Ramos, Terry J.

    1984-01-01

    A laser cutting nozzle for use with a laser cutting apparatus directing a focused beam to a spot on a work piece. The nozzle has a cylindrical body with a conical tip which together have a conically shaped hollow interior with the apex at a small aperture through the tip. The conical hollow interior is shaped to match the profile of the laser beam, at full beamwidth, which passes through the nozzle to the work piece. A plurality of gas inlet holes extend through the body to the hollow interior and are oriented to produce a swirling flow of gas coaxially through the nozzle and out the aperture, aligned with the laser beam, to the work piece. BACKGROUND OF THE INVENTION

  1. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Ergun Kuru; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira; Neelima Godugu

    2000-07-30

    ACTS flow loop is now operational under elevated pressure and temperature. Currently, experiments with synthetic based drilling fluids under pressure and temperature are being conducted. Based on the analysis of Fann 70 data, empirical correlations defining the shear stress as a function of temperature, pressure and the shear rate have been developed for Petrobras synthetic drilling fluids. PVT equipment has been modified for testing Synthetic oil base drilling fluids. PVT tests with Petrobras Synthetic base mud have been conducted and results are being analyzed Foam flow experiments have been conducted and the analysis of the data has been carried out to characterize the rheology of the foam. Comparison of pressure loss prediction from the available foam hydraulic models and the test results has been made. Cuttings transport experiments in horizontal annulus section have been conducted using air, water and cuttings. Currently, cuttings transport tests in inclined test section are being conducted. Foam PVT analysis tests have been conducted. Foam stability experiments have also been conducted. Effects of salt and oil concentration on the foam stability have been investigated. Design of ACTS flow loop modification for foam and aerated mud flow has been completed. A flow loop operation procedure for conducting foam flow experiments under EPET conditions has been prepared Design of the lab-scale flow loop for dynamic foam characterization and cuttings monitoring instrumentation tests has been completed. The construction of the test loop is underway. As part of the technology transport efforts, Advisory Board Meeting with ACTS-JIP industry members has been organized on May 13, 2000.

  2. Making the cut

    OpenAIRE

    Millard, Chris

    2013-01-01

    ‘Deliberate self-harm’, ‘self-mutilation’ and ‘self-injury’ are just some of the terms used to describe one of the most prominent issues in British mental health policy in recent years. This article demonstrates that contemporary literature on ‘self-harm’ produces this phenomenon (to varying extents) around two key characteristics. First, this behaviour is predominantly performed by those identified as female. Second, this behaviour primarily involves cutting the skin. These constitutive char...

  3. Soluble oil cutting fluid

    Energy Technology Data Exchange (ETDEWEB)

    Rawlinson, A.P.; White, J.

    1987-06-23

    A soluble oil, suitable when diluted with water, for use as a cutting fluid comprises an alkali or alkaline-earth metal alkyl benzene sulphonate, a fatty acid diethanolamide, a mixed alkanolamine borate, a polyisobutenesuccinimide and a major proportion of mineral oil. The soluble oil is relatively stable without the need for a conventional coupling agent and some soluble oil emulsions are bio-static even though conventional biocides are not included.

  4. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mark Pickell; Len Volk; Mike Volk; Lei Zhou; Zhu Chen; Crystal Redden; Aimee Washington

    2003-07-30

    This Quarter has been divided between running experiments and the installation of the drill-pipe rotation system. In addition, valves and piping were relocated, and three viewports were installed. Detailed design work is proceeding on a system to elevate the drill-string section. Design of the first prototype version of a Foam Generator has been finalized, and fabrication is underway. This will be used to determine the relationship between surface roughness and ''slip'' of foams at solid boundaries. Additional cups and rotors are being machined with different surface roughness. Some experiments on cuttings transport with aerated fluids have been conducted at EPET. Theoretical modeling of cuttings transport with aerated fluids is proceeding. The development of theoretical models to predict frictional pressure losses of flowing foam is in progress. The new board design for instrumentation to measure cuttings concentration is now functioning with an acceptable noise level. The ultrasonic sensors are stable up to 190 F. Static tests with sand in an annulus indicate that the system is able to distinguish between different sand concentrations. Viscometer tests with foam, generated by the Dynamic Test Facility (DTF), are continuing.

  5. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Ergun Kuru; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Len Volk; Mark Pickell; Evren Ozbayoglu; Barkim Demirdal; Paco Vieira; Affonso Lourenco

    1999-10-15

    This report includes a review of the progress made in ACTF Flow Loop development and research during 90 days pre-award period (May 15-July 14, 1999) and the following three months after the project approval date (July15-October 15, 1999) The report presents information on the following specific subjects; (a) Progress in Advanced Cuttings Transport Facility design and development, (b) Progress report on the research project ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (c) Progress report on the research project ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (d) Progress report on the research project ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (e) Progress report on the research project ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Progress report on the instrumentation tasks (Tasks 11 and 12) (g) Activities towards technology transfer and developing contacts with oil and service company members.

  6. Dredging Processes I: The Cutting of Sand, Clay & Rock - Theory

    NARCIS (Netherlands)

    Miedema, S.A.

    2013-01-01

    This book gives an overview of cutting theories. It starts with a generic model, which is valid for all types of soil (sand, clay and rock) after which the specifics of dry sand, water saturated sand, clay, rock and hyperbaric rock are covered. For each soil type small blade angles and large blade a

  7. How Can I Stop Cutting?

    Science.gov (United States)

    ... 2 • 3 • 4 For Teens For Kids For Parents MORE ON THIS TOPIC Teens Talk About Cutting Do People Who Self-Injure Have to Be Hospitalized? Stress & Coping Center Stress Cutting How Can I Help a ...

  8. Angles between subspaces and their tangents

    OpenAIRE

    Zhu, Peizhen; Knyazev, Andrew V.

    2012-01-01

    Principal angles between subspaces (PABS) (also called canonical angles) serve as a classical tool in mathematics, statistics, and applications, e.g., data mining. Traditionally, PABS are introduced via their cosines. The cosines and sines of PABS are commonly defined using the singular value decomposition. We utilize the same idea for the tangents, i.e., explicitly construct matrices, such that their singular values are equal to the tangents of PABS, using several approaches: orthonormal and...

  9. Cutting force signal pattern recognition using hybrid neural network in end milling

    Institute of Scientific and Technical Information of China (English)

    Song-Tae SEONG; Ko-Tae JO; Young-Moon LEE

    2009-01-01

    Under certain cutting conditions in end milling, the signs of cutting forces change from positive to negative during a revolution of the tool. The change of force direction causes the cutting dynamics to be unstable which results in chatter vibration. Therefore, cutting force signal monitoring and classification are needed to determine the optimal cutting conditions and to improve the efficiency of cut. Artificial neural networks are powerful tools for solving highly complex and nonlinear problems. It can be divided into supervised and unsupervised learning machines based on the availability of a teacher. Hybrid neural network was introduced with both of functions of multilayer perceptron (MLP) trained with the back-propagation algorithm for monitoring and detecting abnormal state, and self organizing feature map (SOFM) for treating huge datum such as image processing and pattern recognition, for predicting and classifying cutting force signal patterns simultaneously. The validity of the results is verified with cutting experiments and simulation tests.

  10. Modeling and damage prediction of coated carbide tool in cutting process based on discrete element method%基于离散元法的涂层硬质合金刀具建模及其加工损伤预测

    Institute of Scientific and Technical Information of China (English)

    姜胜强; 李添添; 刘浩瀚; 谭援强; 高伟; 张高峰

    2015-01-01

    首先建立了Ti CN涂层硬质合金刀具基体材料(WC)的离散元模型,根据单轴压缩、三点弯曲以及断裂韧性等数值试验方法校准了基体材料离散元模型的微观参数,然后采用划痕法校准了基体与涂层的界面结合强度。根据 Merchant 切削模型,建立了涂层刀具切削过程中的刀-屑接触模型,通过对切屑施加周期性边界条件来模拟实际的切削加工过程;模拟了涂层刀具加工过程中的裂纹扩展和破坏情况,并预测了切削加工用量对涂层裂纹扩展及破坏的影响。%In this paper,a discrete element model of WC matrix material which is the part of TiCN coated carbide tool was established.Base on numerical tests,such as uniaxial compression test,three point bending test and fracture toughness test,the microscopic parameters of matrix material in DEM model were calibrated.Then,starching test was used to calibrate the strength of interfacial bond between TiCN coating and WC matrix.According to the Merchant’s cutting model,a tool-chip contact model was estab-lished.By applying a periodic boundary to tool-chip contact model,several different conditions of cutting processes were carried out to investigate the crack’s propagation and damage of coated carbide tool,and the influence of cutting parameters to the coated carbide tool’s crack propagation and damage were also predicted.

  11. Wear and cutting performance of diamond composite material-a comparison with tungsten carbide

    Institute of Scientific and Technical Information of China (English)

    LI Xing-sheng; J. N. Boland

    2004-01-01

    A series of wear and rock cutting tests were undertaken to assess the wear and cutting performance of a thermally stable diamond composite (TSDC). The wear tests were conducted on a newly designed wear testing rig in which a rotating aluminium oxide grinding wheel is turned (also known as machined) by the testing tool element.The rock cutting tests were performed on a linear rock-cutting planer. The thrust and cutting forces acting on the tool were measured during these tests. A tungsten carbide element was also studied for comparative purposes. The wear coefficients of both materials were used to evaluate wear performance while cutting performance was assessed by tool wear and the rates of increase in forces with cutting distance.

  12. Improving axial depth of cut accuracy in micromilling

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2004-01-01

    In order to maintain an optimum cutting speed, the reduction of mill diameters requires machine tools with high rotational speed capabilities. A solution to update existing machine tools is the use of high speed attached spindles. Major drawbacks of these attachments are the high thermal expansio...

  13. Adiabatic shear mechanisms for the hard cutting process

    Science.gov (United States)

    Yue, Caixu; Wang, Bo; Liu, Xianli; Feng, Huize; Cai, Chunbin

    2015-05-01

    The most important consequence of adiabatic shear phenomenon is formation of sawtooth chip. Lots of scholars focused on the formation mechanism of sawtooth, and the research often depended on experimental approach. For the present, the mechanism of sawtooth chip formation still remains some ambiguous aspects. This study develops a combined numerical and experimental approach to get deeper understanding of sawtooth chip formation mechanism for Polycrystalline Cubic Boron Nitride (PCBN) tools orthogonal cutting hard steel GCr15. By adopting the Johnson-Cook material constitutive equations, the FEM simulation model established in this research effectively overcomes serious element distortions and cell singularity in high strain domain caused by large material deformation, and the adiabatic shear phenomenon is simulated successfully. Both the formation mechanism and process of sawtooth are simulated. Also, the change features regarding the cutting force as well as its effects on temperature are studied. More specifically, the contact of sawtooth formation frequency with cutting force fluctuation frequency is established. The cutting force and effect of cutting temperature on mechanism of adiabatic shear are investigated. Furthermore, the effects of the cutting condition on sawtooth chip formation are researched. The researching results show that cutting feed has the most important effect on sawtooth chip formation compared with cutting depth and speed. This research contributes a better understanding of mechanism, feature of chip formation in hard turning process, and supplies theoretical basis for the optimization of hard cutting process parameters.

  14. Adiabatic Shear Mechanisms for the Hard Cutting Process

    Institute of Scientific and Technical Information of China (English)

    YUE Caixu; WANG Bo; LIU Xianli; FENG Huize; CAI Chunbin

    2015-01-01

    The most important consequence of adiabatic shear phenomenon is formation of sawtooth chip. Lots of scholars focused on the formation mechanism of sawtooth, and the research often depended on experimental approach. For the present, the mechanism of sawtooth chip formation still remalns some ambiguous aspects. This study develops a combined numerical and experimental approach to get deeper understanding of sawtooth chip formation mechanism for Polycrystalline Cubic Boron Nitride (PCBN) tools orthogonal cutting hard steel GCr15. By adopting the Johnson-Cook material constitutive equations, the FEM simulation model established in this research effectively overcomes serious element distortions and cell singularity in high straln domaln caused by large material deformation, and the adiabatic shear phenomenon is simulated successfully. Both the formation mechanism and process of sawtooth are simulated. Also, the change features regarding the cutting force as well as its effects on temperature are studied. More specifically, the contact of sawtooth formation frequency with cutting force fluctuation frequency is established. The cutting force and effect of cutting temperature on mechanism of adiabatic shear are investigated. Furthermore, the effects of the cutting condition on sawtooth chip formation are researched. The researching results show that cutting feed has the most important effect on sawtooth chip formation compared with cutting depth and speed. This research contributes a better understanding of mechanism, feature of chip formation in hard turning process, and supplies theoretical basis for the optimization of hard cutting process parameters.

  15. Selection of Cutting Inserts in Dry Machining for Reducing Energy Consumption and CO2 Emissions

    OpenAIRE

    Rosario Domingo; Marta María Marín; Juan Claver; Roque Calvo

    2015-01-01

    Manufacturing processes are responsible for climate change due to the emissions produced as result of energy consumption. This paper analyzes the influence of the cutting conditions and the characteristics of cutting tools on the energy required in machining processes and the carbon dioxide equivalent (CO2-eq) emissions generated per material removed ratio (MRR) in an effort to define common criteria for using cutting inserts in a sustainable manner. Consequently, four cutting inserts were ev...

  16. Reading Angles in Maps

    Science.gov (United States)

    Izard, Véronique; O'Donnell, Evan; Spelke, Elizabeth S.

    2014-01-01

    Preschool children can navigate by simple geometric maps of the environment, but the nature of the geometric relations they use in map reading remains unclear. Here, children were tested specifically on their sensitivity to angle. Forty-eight children (age 47:15-53:30 months) were presented with fragments of geometric maps, in which angle sections…

  17. Verification test results of a cutting technique for the ITER blanket cooling pipes

    International Nuclear Information System (INIS)

    For replacement of the first wall (FW) of the international thermonuclear experimental reactor (ITER), cutting and welding tools for the cooling pipes must be able to access a pipe from the surface side of the FW and cut/weld the pipe from the inside the cooling pipe (inner diameter: 42.72 mm, thickness: 2.77 mm). The cutting tool for the pipe end is required to cut a flat plate circularly from the surface side of the FW (cutting diameter: approximately 44 mm, plate thickness: 5 mm). To determine the specifications for both the tools and the blanket hydraulic connections, the ITER Organization (IO) and the Japan Domestic Agency (JADA) conducted research and development activities regarding the FW replacement. This paper describes the current status of the development of cutting tools for the cooling pipe connection.

  18. Simultaneous Cake Cutting

    DEFF Research Database (Denmark)

    Balkanski, Eric; Branzei, Simina; Kurokawa, David;

    2014-01-01

    We introduce the simultaneous model for cake cutting (the fair allocation of a divisible good), in which agents simultaneously send messages containing a sketch of their preferences over the cake. We show that this model enables the computation of divisions that satisfy proportionality — a popular...... fairness notion — using a protocol that circumvents a standard lower bound via parallel information elicitation. Cake divisions satisfying another prominent fairness notion, envy-freeness, are impossible to compute in the simultaneous model, but admit arbitrarily good approximations....

  19. Drilling cost-cutting

    Energy Technology Data Exchange (ETDEWEB)

    Capuano, L.E. Jr.

    1996-12-31

    This presentation by Louis E. Capuano, Jr., President, ThermaSource, Inc., discusses cost-cutting in the drilling phase of geothermal energy exploration and production. All aspects of a geothermal project including the drilling must be streamlined to make it viable and commercial. If production could be maximized from each well, there would be a reduction in drilling costs. This could be achieved in several ways, including big hole and multi-hole completion, directional drilling, better knowledge of the resource and where to penetrate, etc.

  20. Taping torque test for cutting fluid evaluation: test method and procedure

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    Tapping torque is a parameter closely connected to the lubricating effect of a cutting fluid. Tapping involves many small cutting edges in continuous contact with the work throughout the cut. The design of the tools and the nature of this operation shield the edges of the tool from the flow...... of the cutting fluid, with a resulting enhancement of the lubrication properties. Low tapping torque corresponds to good lubrication and a process with good lubrication is preferred, since it normally results in longer tool life and better surface quality...

  1. Machine tool structures

    CERN Document Server

    Koenigsberger, F

    1970-01-01

    Machine Tool Structures, Volume 1 deals with fundamental theories and calculation methods for machine tool structures. Experimental investigations into stiffness are discussed, along with the application of the results to the design of machine tool structures. Topics covered range from static and dynamic stiffness to chatter in metal cutting, stability in machine tools, and deformations of machine tool structures. This volume is divided into three sections and opens with a discussion on stiffness specifications and the effect of stiffness on the behavior of the machine under forced vibration c

  2. Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The cutting heat dissipation in chips,workpiece,tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method.Water is used as the medium to absorb the cutting heat;a self-designed container suitable for the high-speed lathe is used to collect the chips,and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool,respectively.The temperature variations of the water,chips,workpiece,tool and surroundings during the closed high-speed machining are then measured.Thus,the cutting heat dissipated in each component of the cutting system,total cutting heat and heat flux are calculated.Moreover,the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed.The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.

  3. Selection of Cutting Inserts in Dry Machining for Reducing Energy Consumption and CO2 Emissions

    Directory of Open Access Journals (Sweden)

    Rosario Domingo

    2015-11-01

    Full Text Available Manufacturing processes are responsible for climate change due to the emissions produced as result of energy consumption. This paper analyzes the influence of the cutting conditions and the characteristics of cutting tools on the energy required in machining processes and the carbon dioxide equivalent (CO2-eq emissions generated per material removed ratio (MRR in an effort to define common criteria for using cutting inserts in a sustainable manner. Consequently, four cutting inserts were evaluated during the turning of Ti6Al4V alloy. An experimental and statistical methodology that combined the orthogonal array L36, the signal-to-noise ratio under the “small is better” criterion of Taguchi, and a multifactor analysis of variance was used. The effects of the geometry, material and coating of the tool and the cutting conditions on the energy and the carbon footprint during the manufacturing process were analyzed. The results show that a high tool cutting length and a high cutting depth are significant common factors, whereas the coating-cutting depth and cutting length-cutting speed are significant common interactions for both the energy/MRR ratio and the CO2-eq emissions/MRR ratio, and the coating-cutting speed exhibits a significant interaction for emissions. The outcomes show that the lifespan of the tool has little influence on the total emissions, at the time that the methodology is able to identify the most appropriate manner to calculate energy.

  4. High performance cutting of aircraft and turbine components

    Science.gov (United States)

    Krämer, A.; Lung, D.; Klocke, F.

    2012-04-01

    Titanium and nickel-based alloys belong to the group of difficult-to-cut materials. The machining of these high-temperature alloys is characterized by low productivity and low process stability as a result of their physical and mechanical properties. Major problems during the machining of these materials are low applicable cutting speeds due to excessive tool wear, long machining times, and thus high manufacturing costs, as well as the formation of ribbon and snarled chips. Under these conditions automation of the production process is limited. This paper deals with strategies to improve machinability of titanium and nickel-based alloys. Using the example of the nickel-based alloy Inconel 718 high performance cutting with advanced cutting materials, such as PCBN and cutting ceramics, is presented. Afterwards the influence of different cooling strategies, like high-pressure lubricoolant supply and cryogenic cooling, during machining of TiAl6V4 is shown.

  5. Study on precision cutting technology of complex shape microparts

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.

  6. An Investigation on the Suitability of Abrasive Waterjet Cutting for Hybrid Manufacturing of Gears in Automotive Industry

    OpenAIRE

    Babashov, Vusal; Mammadova, Gunel

    2015-01-01

    Gears are components in mechanical assemblies used for transmitting power and motion. Gear form cutting (broaching, milling) and gear generating (shaping and hobbing) are two of the main gear manufacturing methods. Usually production involves three stages: (i) soft machining, (ii) heat treatment, and (iii) hard machining. Limitations introduced by conventional methods can be listed as follows: - In machining difficult to cut materials, high cost of specialized cutting tools, high cutting tool...

  7. Establishment of Processing Spatial Coordinates and Surface of Cutting Tool Compensation of FANUC CNC System%FANUC的坐标系及曲面加工刀具补偿的建立

    Institute of Scientific and Technical Information of China (English)

    王志斌; 薛姣益; 王志龙

    2015-01-01

    Point at causing the accident during processing because the factors for the direction when manual programming space surface machining of FANUC CNC system. Beside establishment of tool compensation during space curved surface ma-chining has a large impact on ensuring machining precision and whether to generate tool Collision. This paper solve the problem by a practical example.%针对FANUC数控系统在手工编程加工空间曲面时,由于对第一坐标轴的忽视,经常在加工时造成事故,造成空间曲面加工对尺寸精度的影响,文章通过实例分析,提出曲面加工时空间刀具补偿的建立方法来解决这一问题。

  8. Kinetic Slip Condition, van der Waals Forces and Dynamic Contact Angle

    CERN Document Server

    Pismen, L M; Pismen, Len M.; Rubinstein, Boris Y.

    2000-01-01

    The profiles of a spreading wetting film are computed taking into account intermolecular forces and introducing a kinetic slip condition at a molecular cut-off distance. This eliminates the stress singularity, so that both "true" and "visible" contact angles are defined unequivocally. The "true" contact angle at the cut-off distance depends on the slip length as well as on the edge propagation speed, but not on gravity or asymptotic inclination angle. These macroscopic factors influence, however, the "visible" contact angle observed in the interval where the actual film profile departs from the intermediate asymptotic curve.

  9. Applicability of waterjet cutting for different machining operations

    OpenAIRE

    Kun-Bodnár, K.; Kundrák, J.

    2011-01-01

    Today the waterjet is unparalleled in many aspects of cutting and has changed the way of production in the case of many products. The abrasive waterjet (AWJ) may be used for flexible machine tools, capable of multiple operations including cutting, milling, turning and drilling in one setup, has been demonstrated in practice. In the following sections the alternative AWJ operations milling, turning will be discussed in more detail. Because of its excellent properties waterjet has a good chance...

  10. Smart Tooling for Manufacturing Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — CRG's shape memory polymer (SMP) tooling technologies, Smart Tooling, offer cutting-edge manufacturing solutions that can meet the construction needs of all future...

  11. Determination of basic friction angle using various laboratory tests.

    Science.gov (United States)

    Jang, Bo-An

    2016-04-01

    The basic friction angle of rock is an important factor of joint shear strength and is included within most shear strength criteria. It can be measured by direct shear test, triaxial compression test and tilt test. Tilt test is mostly used because it is the simplest method. However, basic friction angles measured using tilt test for same rock type or for one sample are widely distributed and often do not show normal distribution. In this research, the basic friction angles for the Hangdeung granite form Korea and Berea sandstone from USA are measured accurately using direct shear test and triaxial compression test. Then basic friction angles are again measured using tilt tests with various conditions and are compared with those measured using direct shear test and triaxial compression test to determine the optimum condition of tilt test. Three types of sliding planes, such as planes cut by saw and planes polished by #100 and #600 grinding powders, are prepared. When planes are polished by #100 grinding powder, the basic friction angles measured using direct shear test and triaxial compression test are very consistent and show narrow ranges. However, basic friction angles show wide ranges when planes are cut by saw and are polished by #600 grinding powder. The basic friction angle measured using tilt test are very close to those measured using direct shear test and triaxial compression test when plane is polished by #100 grinding powder. When planes are cut by saw and are polished by #600 grinding powder, basic friction angles measured using tilt test are slightly different. This indicates that tilt test with plane polished by #100 grinding powder can yield an accurate basic friction angle. In addition, the accurate values are obtained not only when planes are polished again after 10 times of tilt test, but values are averaged by more 30 times of tests.

  12. Angles as probabilities

    CERN Document Server

    Feldman, David V

    2008-01-01

    We use a probabilistic interpretation of solid angles to generalize the well-known fact that the inner angles of a triangle sum to 180 degrees. For the 3-dimensional case, we show that the sum of the solid inner vertex angles of a tetrahedron T, divided by 2*pi, gives the probability that an orthogonal projection of T onto a random 2-plane is a triangle. More generally, it is shown that the sum of the (solid) inner vertex angles of an n-simplex S, normalized by the area of the unit (n-1)-hemisphere, gives the probability that an orthogonal projection of S onto a random hyperplane is an (n-1)-simplex. Applications to more general polytopes are treated briefly, as is the related Perles-Shephard proof of the classical Gram-Euler relations.

  13. 数控车削刀具刀尖圆弧半径对加工精度影响的分析与解决途径%Analysis of NC Lathe Machining Precision with Affects of Cutting Tool Tip' s Radius and Its Solution

    Institute of Scientific and Technical Information of China (English)

    高晓东

    2013-01-01

    This paper analyzes how the size of cutting tool tip' s radius affects the numerical control lathe machining precision when processing the cone surface, circular surface and non - circular curve surface, which is followed by summarizing the causes of errors that occur in processing, and explaining the ways to eliminate them as well.%分析了数控车削加工中,在加工圆锥面、圆弧面以及非圆曲线表面时,刀具的刀尖圆弧半径的大小对零件加工精度的影响.对产生误差进行了研究,并论述了消除误差的途径.

  14. Stress Field Analyses of Functionally Gradient Ceramic Tool by FEM

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The cutting properties of the functionally gradient ceramic cutting tools relate closely to the gradient distribution. A cutting model of the functionally gradient ceramic tool is firstly designed in the present paper. The optimum of gradient distribution is obtained by way of the FEM analyses.

  15. 基于SolidWorks仿真设计的刨床双杆双刃刀具%Double-rod & double-edge planer cutting tool design on SolidWorks simulation

    Institute of Scientific and Technical Information of China (English)

    谢溪凌; 王然; 汪俊亮; 郑卫刚

    2013-01-01

    在现代机械加工中,特别是在常规精度的单件或小批量加工中,刨床是不可缺少的加工机床.针对实际加工中存在加工效率低的问题,对刀杆组件进行优化设计,采用增加刀刃的方法,将原来的刨床单杆单刃刀具改为双杆双刃刀具,并利用SolidWorks三维设计软件进行建模仿真,通过在SolidWorks仿真设计中的分析,得出该设计不仅能够满足刀具所需的强度和刚度要求,而且显著提高了刨床的工作效率.%In the modern mechanical processing, especially in one-piece or small batch with conventional precision situation, planer is indispensable processing machine tools. To solve the problem of low efficiency in actual working, tool rod components was optimized and the blade was increased. Thus the original planer with single rod and single blade was turned into a planer with double rods and double edges. 3D modeling and simulation had been done in SolidWorks. With analysis in Solidworks simulation design, it turns out that the new designed tool not only meets the strength and stiffness requirement but also has greatly improving the working efficiency.

  16. Opening angles and residual strains in normal rat trachea

    Institute of Scientific and Technical Information of China (English)

    柳兆荣; 王忆勤; 滕忠照; 徐刚; 汤伟昌

    2002-01-01

    The no-load state and zero-stress state of the normal rat trachea were analyzed. It was found that there exist compressive residual strains in the inner wall region of the rat trachea and tensile residual strains in the outer wall region. The fact that the opening angle of the rat trachea cut at the cartilaginous region is significantly larger than that cut at the muscular portion shows that residual strains exist mainly in the muscular region in the rat trachea. It was also indicated that the opening angles and residual strains expressed by cutting at the muscular portion are basically identical along longitudinal location and those expressed by cutting in the cartilaginous region tend to increase in the longitudinal direction in the normal rat, and that there exists quantitatively positive correlation between the opening angles and residual strains in rat trachea. The results will help to further understand the opening angles and residual strains in the trachea and study tracheal remodeling in response to mechanical environment.

  17. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Nicholas Takach; Kaveh Ashenayi

    2004-01-31

    Final design of the mast was completed (Task 5). The mast is consisting of two welded plate girders, set next to each other, and spaced 14-inches apart. Fabrication of the boom will be completed in two parts solely for ease of transportation. The end pivot connection will be made through a single 2-inch diameter x 4 feet-8 inch long 316 SS bar. During installation, hard piping make-ups using Chiksan joints will connect the annular section and 4-inch return line to allow full movement of the mast from horizontal to vertical. Additionally, flexible hoses and piping will be installed to isolate both towers from piping loads and allow recycling operations respectively. Calibration of the prototype Foam Generator Cell has been completed and experiments are now being conducted. We were able to generate up to 95% quality foam. Work is currently underway to attach the Thermo-Haake RS300 viscometer and install a view port with a microscope to measure foam bubble size and bubble size distribution. Foam rheology tests (Task 13) were carried out to evaluate the rheological properties of the proposed foam formulation. After successful completion of the first foam test, two sets of rheological tests were conducted at different foam flow rates while keeping other parameters constant (100 psig, 70F, 80% quality). The results from these tests are generally in agreement with the previous foam tests done previously during Task 9. However, an unanticipated observation during these tests was that in both cases, the frictional pressure drop in 2 inch pipe was lower than that in the 3 inch and 4 inch pipes. We also conducted the first foam cuttings transport test during this quarter. Experiments on aerated fluids without cuttings have been completed in ACTF (Task 10). Gas and liquid were injected at different flow rates. Two different sets of experiments were carried out, where the only difference was the temperature. Another set of tests was performed, which covered a wide range of

  18. Vortex cutting in superconductors

    Science.gov (United States)

    Glatz, A.; Vlasko-Vlasov, V. K.; Kwok, W. K.; Crabtree, G. W.

    2016-08-01

    Vortex cutting and reconnection is an intriguing and still-unsolved problem central to many areas of classical and quantum physics, including hydrodynamics, astrophysics, and superconductivity. Here, we describe a comprehensive investigation of the crossing of magnetic vortices in superconductors using time dependent Ginsburg-Landau modeling. Within a macroscopic volume, we simulate initial magnetization of an anisotropic high temperature superconductor followed by subsequent remagnetization with perpendicular magnetic fields, creating the crossing of the initial and newly generated vortices. The time resolved evolution of vortex lines as they approach each other, contort, locally conjoin, and detach, elucidates the fine details of the vortex-crossing scenario under practical situations with many interacting vortices in the presence of weak pinning. Our simulations also reveal left-handed helical vortex instabilities that accompany the remagnetization process and participate in the vortex crossing events.

  19. Effects of vegetable-based cutting fluids on the wear in drilling

    Indian Academy of Sciences (India)

    Babur Ozcelik; Emel Kuram; Erhan Demirbas; Emrah Şik

    2013-08-01

    This study focuses on both formulation of vegetable-based cutting fluids (VBCFs) and machining with these cutting fluids. For this purpose, characterizations of chemical and physical analyses of these formulated cutting fluids are carried out. In this study, performances of three VBCFs developed from crude sunflower oil, refined sunflower oil, refined canola oil and commercial semi-synthetic cutting fluid are compared in terms of tool wear, thrust force and surface roughness during drilling of AISI 304 austenitic stainless steel with HSSE tool. Experimental results show that canolabased cutting fluid gives the best performance due to its higher lubricant properties with respect to other cutting fluids at the constant cutting conditions (spindle speed of 750 rpm and feed rate of 0.1 mm/rev).

  20. Laser Cutting of Different Materials

    Directory of Open Access Journals (Sweden)

    Kadir ÇAVDAR

    2013-08-01

    Full Text Available In this paper; in general potential developments and trends of a particular machining field by extensively evaluating present studies of laser beam machining have been discussed. As it is indicated below, technical literatures have been subsumed under five major headlines: Experimental studies, reviews, optimization researches of the cutting parameters, theoretical modelling studies of laser beam cutting and academic studies relating to laser cutting

  1. CALCULATION OF LASER CUTTING COSTS

    Directory of Open Access Journals (Sweden)

    Bogdan Nedic

    2016-09-01

    Full Text Available The paper presents description methods of metal cutting and calculation of treatment costs based on model that is developed on Faculty of mechanical engineering in Kragujevac. Based on systematization and analysis of large number of calculation models of cutting with unconventional methods, mathematical model is derived, which is used for creating a software for calculation costs of metal cutting. Software solution enables resolving the problem of calculating the cost of laser cutting, comparison' of costs made by other unconventional methods and provides documentation that consists of reports on estimated costs.

  2. An appraisal of techniques and equipment for cutting force measurement

    Institute of Scientific and Technical Information of China (English)

    AUDY J.

    2006-01-01

    Current research focussed on the assessment of metal machining process parameters and on the development of adaptive control, shows that machine performance, work-piece and tool material selections, tool life, quality of machined surfaces,the geometry of cutting tool edges, and cutting conditions are closely related to the cutting forces. This information is of great interest to cutting tool manufactures and users alike. Over the years there have been significant developments and improvements in the equipment used to monitor such forces. In 1930 mechanical gauges were replaced by resistance strain gauges, and some 30 years later compact air gauge dynamometers were invented. Since this time intensive research has continued being directed towards developing new approaches to cutting force measurement. The Kistler Company, well-known manufacturer of acceleration and piezoelectrical dynamometers, has worked in this field for more than three decades, and developed very sensitive devices.While leading manufacturing research laboratories are often equipped with this technology, classical electrical strain gauges and other dynamometers of individual designs are still commonly used in industry. The present paper presents data obtained using different techniques of force measurement in metal machining processes. In particular, areas of uncertainties, illustrated through results concerning the turning process, are analysed, leading to an appraisal of the current status of these measurements and their significance.

  3. Diamond tool machining of materials which react with diamond

    Science.gov (United States)

    Lundin, Ralph L.; Stewart, Delbert D.; Evans, Christopher J.

    1992-01-01

    Apparatus for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond.

  4. Joint and segmental mechanics differ between cutting maneuvers in skilled athletes.

    Science.gov (United States)

    Havens, Kathryn L; Sigward, Susan M

    2015-01-01

    Cutting is necessary for participation in multidirectional sports but is also associated with non-contact ACL injury. Whole body demands of deceleration and redirection increase with greater cut angles. However, it is not known how these demands relate to differences in joint and segmental mechanics. Understanding the relationship between whole body and joint mechanics necessary for cutting and those related to risk for injury is important for the development of injury prevention training programs. The purpose of this study is to determine how joint and segmental mechanics change to meet increasing deceleration and redirection demands during cutting. Lower limb and trunk kinematics and kinetics were evaluated during the execution of two sidestep cutting maneuvers (to 45 and 90 degrees) in twenty-five healthy soccer players. A two-way multivariate analysis of covariance (MANCOVA) determined that differences existed between task directions but not sexes when considering all dependent variables and covarying for approach velocity (α≤0.05). Post hoc analyses revealed that the larger deceleration and redirection demands of the 90-degree cut did not translate into larger angles, moments and power across all lower extremity joints. In the sagittal plane, the knee appeared to primarily accommodate the greater deceleration demands of the sharper cut. These data further suggest that the hip may play a different role during cutting to smaller and larger angles and also illustrate a pattern of engagement in the sagittal and frontal planes that has not been described previously. PMID:25194689

  5. ANALYSIS OF PARAMETERS AFFECTING THE QUALITY OF A CUTTING MACHINE

    Directory of Open Access Journals (Sweden)

    Iveta Onderová

    2014-02-01

    Full Text Available The quality of cutting machines is affected by several factors that can be directly or indirectly influenced by manufacturers, technicians and users of machine tools. The most critical qualitative evaluation parameters of machine tools include accuracy and stability. Investigations of accuracy and repeatable positioning accuracy were essential for the research presented in this paper. The aim was to develop and experimentally verify the design of a methodology for cutting centers aimed at achieving the desired working precision. Before working on the topic described here, it was necessary to make several scientific analyses, which are summarized in this paper. We can build on the initial working hypothesis that by improving the technological parameters (e.g. by increasing the working speed of the machine, or by improving the precision of the positioning the quality of the cutting machine will also be improved. For the purposes of our study, several investigated parameters were set affecting positioning accuracy, such as rigidity, positioning speed, etc. First, the stiffness of the portal structure of the cutting machine was analyzed. FEM analysis was used to investigate several alternative structures of the cutting machine, and also an innovative solution for beam mounting. The second step was to integrate two types of drives into the design of the cutting machine. The first drive is a classic rack and pinion drive for cutting machines. To increase (improve the working speed of the machine, linear motors were designed as an alternative drive. The portal of the cutting machine was designed for a working speed of 260mmin−1 and acceleration of 25 m. s−2. The third step was based on the results of the analysis. In collaboration with Microstep, an experimental cutting machine in a portal version was produced using linear synchronous motors driving the portal on both sides, and with direct linear metering of its position. In the fourth step, an

  6. Influence of Cutting Parameters on Cutting Forces in Wood Sawing%切削参数对木材切削力的影响

    Institute of Scientific and Technical Information of China (English)

    张占宽; 彭晓瑞; 李伟光; 曾娟; 张杰

    2011-01-01

    The authors evaluated the cutting force influence of rake angle, cutting thickness and cutting speed to provide the basis for rational design and use of circular saw blades on Chinese fir, Mongolian pine and Manchurian ash specimens. The results indicated that the principal and perpendicular cutting forces decreased with increasing rake angle and cutting thickness. It was also observed that cutting speed had little impact on principal and perpendicular cutting forces. The optimal cutting parameter settings for different wood species were proposed.%为了提供圆据片合理设计与使用的依据,对水曲柳、杉木和樟子松3种木材进行闭式切削试验,研究据齿前角、切削厚度、切削速度等参数对切削力的影响规律.结果表明:主切削力和法向切削力均随据齿前角的增大而减小,随切削厚度的增加而增大,而受切削速度的影响较小.根据试验结果,提出不同密度木材切削参数设置的建议.

  7. Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

    Directory of Open Access Journals (Sweden)

    Abdil Kus

    2015-01-01

    Full Text Available In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

  8. Will Intel Grow Through Cuts?

    Institute of Scientific and Technical Information of China (English)

    DAN; STEINBOCK

    2006-01-01

    Short-term cuts, perhaps, but long-term growth in China may be inevitable T he world's largest chipmaker, Intel, is sending a ripple effect through its pool of labor globally, including in China, with the announcement of deep workforce cuts.

  9. Angles in hyperbolic lattices

    DEFF Research Database (Denmark)

    Södergren, Carl Anders; Risager, Morten S.

    2015-01-01

    It is well known that the angles in a lattice acting on hyperbolic n -space become equidistributed. In this paper we determine a formula for the pair correlation density for angles in such hyperbolic lattices. Using this formula we determine, among other things, the asymptotic behavior...... of the density function in both the small and large variable limits. This extends earlier results by Boca, Pasol, Popa and Zaharescu and Kelmer and Kontorovich in dimension 2 to general dimension n . Our proofs use the decay of matrix coefficients together with a number of careful estimates, and lead...

  10. Online Cake Cutting (published version)

    CERN Document Server

    Walsh, Toby

    2011-01-01

    We propose an online form of the cake cutting problem. This models situations where agents arrive and depart during the process of dividing a resource. We show that well known fair division procedures like cut-and-choose and the Dubins-Spanier moving knife procedure can be adapted to apply to such online problems. We propose some fairness properties that online cake cutting procedures can possess like online forms of proportionality and envy-freeness. We also consider the impact of collusion between agents. Finally, we study theoretically and empirically the competitive ratio of these online cake cutting procedures. Based on its resistance to collusion, and its good performance in practice, our results favour the online version of the cut-and-choose procedure over the online version of the moving knife procedure.

  11. OPTIMAL CONTROL OF CNC CUTTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The intelligent optimizing method of cutting parameters and the cutting stable districts searching method are set up. The cutting parameters of each cutting pass could be optimized automatically, the cutting chatter is predicted through setting up the dynamic cutting force AR(2) model on-line, the spindle rotation speed is adjusted according to the predicting results so as to ensure the cutting system work in stable district.

  12. A Method and Device for 3D Recognition of Cutting Edge Micro Geometry

    OpenAIRE

    Bartosz Palubicki; Michal Szulc; Gerhard Sinn; Kazimierz Orlowski; Jakub Sandak

    2014-01-01

    A very useful method was successfully applied in the investigation of tools for machining wood and wood based composites. It allows scanning of the cutting edge micro geometry in three dimensions and reproducing it in a virtual space as a 3D surface. The application of the method opens new possibilities of studying tool wear by scanning, including the calculation of volume loss and other analysis of tool wedge geometry along and perpendicularly to the cutting edge. Effectiveness of the method...

  13. Cutting Path Planning for Ruled Surface Impellers

    Institute of Scientific and Technical Information of China (English)

    Liang Quan; Wang Yongzhang; Fu Hongya; Han Zhenyu

    2008-01-01

    At present, most commercial computer-aided manufacturing (CAM) systems are deficient in efficiency and performances on generating tool path during machining impellers. To solve the problem, this article develops a special software to plan cutting path for ruled surface impellers. An approximation algorithm to generate cutting path for machining integral ruled surface impellers is proposed. By fitting sampling data points of an impeller blade into a curve, a model of ruled surface blade of an impeller is built up. Furthermore, by calculating the points where the cutter axis vector intersects the flee-form hub surface of an impeller, problems about, for instance, the ambiguity in calculation and machining the wide blade surface with a short flute cutter are solved. Finally, an integral impeller cutting path is planned by way of an integrated cutter location control algorithm. Simulation and machining tests with an impeller are performed on a 5-axis computer numerically controlled (CNC) mill machine, which shows the feasibility of the proposed algorithm.

  14. The quadriceps angle

    DEFF Research Database (Denmark)

    Miles, James Edward; Frederiksen, Jane V.; Jensen, Bente Rona;

    2012-01-01

    : Pelvic limbs from red foxes (Vulpes vulpes). METHODS: Q angles were measured on hip dysplasia (HD) and whole limb (WL) view radiographs of each limb between the acetabular rim, mid-point (Q1: patellar center, Q2: femoral trochlea), and tibial tuberosity. Errors of 0.5-2.0 mm at measurement landmarks...

  15. Simulation of the Cuttings Cleaning During the Drilling Operation

    Directory of Open Access Journals (Sweden)

    Hussain H. Al-Kayiem

    2010-01-01

    Full Text Available Problem statement: Oil well cleaning is the ability of a drilling fluid to suspend and transport drilled cuttings from the down hole (bit face to the surface. The cleaning performance was affected by many factors such as fluid viscosity, annular flow velocity, angle of inclination and drill cuttings size and shape and. Approach: Navier-Stoke equations, the continuity equation and the power law of non-Newtonian viscosity model were adopted to establish the mathematical model of the cutting transport process in the annulus of the well. The constants of the power law model were evaluated experimentally for three different mud types. The CFD simulation to solve the governing equations was carried out by using FLUENT commercial code. The specifications of the particles, the pumping head and feeding conditions were obtained from a drilling site in Sudan. Results: Simulation of the mud flow in the annulus had shown that in spite of the laminar nature of the flow, the velocity profile was flattening over wide area of the annulus. Such condition was referred to as fog flow and was preferable to produce uniform drag distribution to lift the particles without rotation during the transportation process. The analysis had been conducted for various mud charging rates ranging from 600-900 GPM, in 30° diverted orientation well. The investigation of cuttings size was conducted for 2.54, 4.45 and 7 mm. Also, the effect of the cuttings shape with 1, 0.9 and 0.85 was investigated and it was found that higher sphereicity have better cleaning efficiency. Conclusion: The analyses revealed that for 30° diverted orientation; the effective cleaning performance was achieved when the drilling mud charging was higher than 800 GPM for all types of tested cuttings. The simulation results revealed that there was a significant effect of the cuttings size on the cuttings transport. Fine particles are the easiest to clean out.

  16. Influence of Single and Double Stage Forging on Cutting Forces of Al 7075/BSF Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    R.Karthigeyan

    2014-05-01

    Full Text Available In the present study, an attempt has been made to investigate the influence of the forging parameters on cutting forces for different cutting speed, depth of cut, and feed rate during machining of Al 7075 alloy and Al 7075 alloy with short basalt fiber reinforced metal matrix composites. The experiments were conducted by using a lathe machine with tool dynamometer setup.

  17. Improved Vlasov Antenna with Curved Cuts and Optimized Reflector Position and Shape

    Directory of Open Access Journals (Sweden)

    H. M. El Misilmani

    2015-01-01

    Full Text Available This paper presents a Vlasov antenna with curved cut shape and improved reflector position and geometry suitable for high power microwave applications. The curved shape of the proposed cut totally eliminates the sharp edges and angles present in Vlasov antennas with step and bevel cuts. Furthermore, with the proposed reflector configuration, the wave is radiated in the direction of the axis of the waveguide. A Vlasov antenna, designed for operation at 3 GHz, is used to compare the three cut types. An additional comparison is conducted to validate the concept of the enhanced reflector position, using the bevel-cut antenna and the improved cut. The proposed antenna results in increased antenna gain and in good performance in terms of sidelobe level and half-power beamwidth, with maximum radiation directed toward the axis of the waveguide center.

  18. Self-contained pipe cutting shear. Innovative technology summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-11-01

    The US Department of Energy (DO) is in the process of decontaminating and decommissioning (D and D) many of its nuclear facilities throughout the country. Facilities have to be dismantled and demolition waste must be sized into manageable pieces for handling and disposal. Typically, the facilities undergoing D and D are contaminated, either chemically, radiologically, or both. In its D and D work, the DOE was in need of a tool capable of cutting steel and stainless steel pipe up to 6.4 cm in diameter. The self-contained pipe cutting shear was developed by Lukas Hydraulic GmbH and Co. KG to cut pipes up to 6.4 cm (2.5 in.) in diameter. This tool is a portable, hand-held hydraulic shear that is powered by a built-in rechargeable battery or a portable auxiliary rechargeable battery. Adding to its portability, it contains no hydraulic fluid lines or electrical cords, making it useful in congested areas or in areas with no power. Both curved and straight blades can be attached, making it adaptable to a variety of conditions. This tool is easy to set up, operates quietly, and cuts through pipes quickly. It is especially useful on contaminated pipes, as it crimps the ends while cutting and produces no residual cuttings. This shear is a valuable alternative to baseline technologies such as portable band saws, electric hacksaws, and other hydraulic shears. Costs using the innovative shear for cutting 2.5 cm (1-in.) pipe, for example, are comparable to costs using a conventional shear, approximately 80% of portable bandsaw costs and half of electric hacksaw costs.

  19. Investigations into fibre laser cutting

    OpenAIRE

    Hashemzadeh, Majid

    2014-01-01

    Fibre laser cutting of mild steel using oxygen and nitrogen is widely used in industries throughout the world. An IPG YLR-2000 Ytterbium fibre machine with a maximum power of 2 kW and a wavelength of 1.06 µm is used throughout this research. The effects of oxygen and nitrogen as assist gases on the feature of laser cutting process are different in terms of kerf width, surface roughness, heat affected zone and striation pattern. The kerf width in oxygen laser cutting is wider than that for nit...

  20. Preferences of cut flowers consumers

    Directory of Open Access Journals (Sweden)

    Sylwia Kierczyńska

    2010-01-01

    Full Text Available The results of interviews suggest that majority of the cut flowers’ consumers has favourite kind of flower, among which most frequently pointed one was the rose. More than half of the interviewed favour the uniform colour of cut flowers and red colour was the most favourite one. The subtle smell of flowers was the most preferable one but the intensive fragrance was favoured for more consumers than odourless flowers. The data from selected florists’ confirm the information from interviews – in spite of the occasion, roses were the most demanded cut flowers.

  1. Optimum harvesting time of herbaceous peony buds for cutting flowers

    Institute of Scientific and Technical Information of China (English)

    YU Xiao-nan; GUO Peng-peng; LU Guang-pei; ZHANG Qi-xiang

    2011-01-01

    The herbaceous peony is one of the cut flowers that has become increasingly popular in the international market in recent years. In the study,11 cultivars of herbaceous peonies suitable for cutting flowers were selected;different harvesting stages (three or four stages) were identified according to bud development observation (bud firmness, bud diameter, sepal angle, petal angle, and color showing). Moreover, flower development and vase life were also recorded in the experiment of vase. Bud development observation shows that there are great differences in optimum harvesting stage between the cultivars, especially between the hybrid peony group and lactiflora group. This implies that bud diameter could not be the only indicator for optimum harvesting stagc. Bud description, including sepal opening angle, sepal color, petal color showing, and degree of firmness, is necessary for the determination of the harvesting stage. Among the 11 cultivars, Pink Hawaiian Coral', ‘Red Charm', ‘Edulis Superba', ‘Red Magic', and ‘Sarah Bernhardt' should be harvested at stage 1. 'Duchesse de Nemours', Taff, ‘Sorbet' and ‘Monsieur Jules Elie' should be harvested at stage 2. ‘Kansas' should be at stage 3 and ‘Karl Rosenfield' at stage 4. The determination of optimum harvesting stage for each cultivar is an important element in cut flower production.

  2. Research of the effect of saw blade set dullness on the dimensions of longitudinally cut fir and spruce slats

    Directory of Open Access Journals (Sweden)

    Svrzić Uroš

    2012-01-01

    Full Text Available This paper analyzes the problem of choosing the best way of operating and maintaining a set of circular saws intended for longitudinal processing. The study objective was the analysis of current procedures of tools usage and recommendations for their improvement, in order to achieve better quality and longer operating life of tools. The tested set (24+5 blades was mounted on multisaw blade machine which produces slats from fir or spruce planks for three-layer parquet. Changes in thickness of sawed slats, operation time between two sharpenings and blade size changes after removing saw blades from machine and aftesharpening, were monitored. Control x-charts were used for stability evaluation. Work quality of saw blade set for longitudinal cut of fir and spruce planks was presented by cost-effectiveness ratio, ratio of total costs (for purchase of set and its servicing and volume of sawed timber. The saw blade set did not reach the targeted coefficient based on the previous tests. After each sharpening, the set had a different persistence presented in time, and we could not determine the work dynamics. The persistence of saw blade set was affected by wood resin that accumulates on the saw blade surface, the method and angles of sharpening, work dynamics and the continuity of cutting.

  3. Increasing of the cutting power at inserts for application in the area of power industry

    International Nuclear Information System (INIS)

    This article deals with the influence of cutting edge preparation on tool life, cutting forces and the roughness of machined surface. The cutting edge preparation was done on the inserts with wiper geometry which are used during machining of dividing plane at a steam turbine casing. This cutting inserts were prepared by the technology of drag finishing on the edge radius 5, 10 and 15 µ m. The work piece material was ferritic – martensitic steel with the content of 9%Mo and 1%Cr and the material of cutting inserts was submicron sintered carbide. There was used only one cutting insert in the milling cutter. Key words: edge radius, milling, tool life, roughness, forces

  4. Realistic Virtual Cuts

    DEFF Research Database (Denmark)

    Laursen, Lasse Farnung

    of graphics processing units, and the subsequent programmability of the unit, has allowed for computationally heavy visualization algorithms to execute in real-time. Despite the flexibility of modern GPUs, their architecture still poses problems that require further study. The thesis presents research within...... is evaluated in a thorough usability study with eight voulenteer participants from the target user group. This thesis presents technology and research which, combined with the advent of using CT in the abattoir, paves the way for new possibilities and advantages when designing meat product prototypes. I have......), along with image analysis, is being deployed in Danish abattoirs. The data made available from scanning pig carcasses paves the way for new means to optimize the production process. This thesis is concerned with the development of a communication tool intended to make use of the aforementioned...

  5. New Developments in Laser Sintering of Diamond Cutting Disks

    NARCIS (Netherlands)

    Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

    2007-01-01

    The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat trans

  6. The lateral angle revisited

    DEFF Research Database (Denmark)

    Morgan, Jeannie; Lynnerup, Niels; Hoppa, R.D.

    2013-01-01

    measurements taken from computed tomography (CT) scans. Previous reports have observed that the lateral angle size in females is significantly larger than in males. The method was applied to an independent series of 77 postmortem CT scans (42 males, 35 females) to validate its accuracy and reliability...... method appears to be of minimal practical use in forensic anthropology and archeology. © 2013 American Academy of Forensic Sciences....

  7. Why are angles misperceived?

    OpenAIRE

    Nundy, Surajit; Lotto, Beau; Coppola, David; Shimpi, Amita; Purves, Dale

    2000-01-01

    Although it has long been apparent that observers tend to overestimate the magnitude of acute angles and underestimate obtuse ones, there is no consensus about why such distortions are seen. Geometrical modeling combined with psychophysical testing of human subjects indicates that these misperceptions are the result of an empirical strategy that resolves the inherent ambiguity of angular stimuli by generating percepts of the past significance of the stimulus rather than the geometry of its re...

  8. Economic technology of laser cutting

    Science.gov (United States)

    Fedin, Alexander V.; Shilov, Igor V.; Vassiliev, Vladimir V.; Malov, Dmitri V.; Peskov, Vladimir N.

    2000-02-01

    The laser cutting of color metals and alloys by a thickness more than 2 mm has significant difficulties due to high reflective ability and large thermal conduction. We made it possible to raise energy efficiency and quality of laser cutting by using a laser processing system (LPS) consisting both of the YAG:Nd laser with passive Q-switching on base of LiF:F2- crystals and the CO2 laser. A distinctive feature of the LPS is that the radiation of different lasers incorporated in a coaxial beam has simultaneously high level of peak power (more than 400 kW in a TEM00 mode) and significant level of average power (up to 800 W in a TEM01 mode of the CO2 laser). The application of combined radiation for cutting of an aluminum alloy of D16 type made it possible to decrease the cutting energy threshold in 1.7 times, to increase depth of treatment from 2 up to 4 mm, and velocity from 0.015 up to 0.7 m/min, and also to eliminate application of absorptive coatings. At cutting of steels the velocity of treatment was doubled, and also an oxygen flow was eliminated from the technological process and replaced by the air. The obtained raise of energy efficiency and quality of cutting is explained by an essential size reducing of a formed penetration channel and by the shifting of a thermal cutting mode from melting to evaporation. The evaluation of interaction efficiency of a combined radiation was produced on the basis of non-stationary thermal-hydrodynamic model of a heating source moving as in the cutting direction, and also into the depth of material.

  9. THE STUDY OF CUTTING FORCES AND THEIR AMPLITUDES DURING HIGH-SPEED DRY MILLING MAGNESIUM ALLOYS

    OpenAIRE

    Ireneusz Zagórski; Józef Kuczmaszewski

    2013-01-01

    This paper presents the state of knowledge on cutting forces values during milling of different magnesium alloy types. Additionally, the results of own research on cutting forces and their amplitudes after milling magnesium alloys used for manufacturing elements applied in the aerospace industry are included. The subject of the analysis was the influence of technological parameters and the tool type on cutting forces and their amplitudes. The analysis is important due to the correlation betwe...

  10. OPTIMIZATION OF CUTTING PARAMETERS ON THE BASIS OF SEMANTIC NETWORK USAGE

    Directory of Open Access Journals (Sweden)

    V. M. Pashkevich

    2011-01-01

    Full Text Available The paper considers problems on accuracy assurance of machine component cutting while using edge tools. An approach based on artificial intelligence technologies in particular technologies of functional semantic networks. The paper analyzes a possibility to apply functional semantic networks for optimization of cutting parameters. An intellectual system intended for solution of applied problems is described in the paper. The paper reveals a system structure and an example for setting optimal cutting speed is cited in the paper. 

  11. Optimization of Cutting Variables in Machining

    Institute of Scientific and Technical Information of China (English)

    Zhang Xueyan; Wu Zhenye; Zhou Guohua

    1996-01-01

    With the three criteria for cutting variables proposed by W. W. Gilbert and K.Hitomi, th is paper analyzes the reasonable selection of cutting variables, and further states the relations among maximum profit-oriented cutting speed,minimum cost-oriented cutting speed and maximum productivity-oriented cutting speed. It puts forward a mathematical model for the optimization of cutting variables in machining.

  12. Erosion Behaviour of API X100 Pipeline Steel at Various Impact Angles and Particle Speeds

    Directory of Open Access Journals (Sweden)

    Paul C. Okonkwo

    2016-09-01

    Full Text Available Erosion is the gradual removal of material due to solid particle impingement and results in a failure of pipeline materials. In this study, a series of erosion tests were carried out to investigate the influence of particle speed and impact angle on the erosion mechanism of API X100 pipeline steel. A dry erosion machine was used as the test equipment, while the particle speed ranged from 20 to 80 m/s and impact angles of 30° and 90° were used as test parameters. The eroded API X100 steel surface was characterized using scanning electron microscope (SEM and X-ray photoelectron spectroscopy (XPS. The weight loss and erosion rate were also investigated. The results showed that at a 90° impact angle, a ploughing mechanism was occurring on the tested specimens, while material removal through low-angle cutting was the dominant mechanism at lower impact angles. Embedment of alumina particles on the target steel surface, micro-cutting, and low-angle cutting were observed at low impact angles. Therefore, the scratches, cuttings, and severe ploughings observed on some failed oil and gas pipelines could be attributed to the erosion mechanism.

  13. Fabrication of continuous diffractive optical elements using a fast tool servo diamond turning process

    International Nuclear Information System (INIS)

    Continuous diffractive optical elements (CDOEs) can be used for laser-beam reshaping, pattern generation and can help reduce large angle scattering. Lithography, the method for the production of binary diffractive surfaces, is not suitable for fabrication of CDOEs. Diamond turning using fast tool servo, on the other hand, is a non-cleanroom method for generating continuous microstructures with high precision and efficiency. In this paper, an algorithm for designing CDOEs is introduced. The moving least-squares (MLS) method is then used to obtain the local fitting equation of the diffractive surface. Based on the MLS fitting equation, the selection of diamond cutting tool geometries (including the tool nose radius, rake angle and clearance angle) is discussed and a tool nose radius compensation algorithm is included. This algorithm is a general method for the diamond turning of complex surfaces that can be represented by a point cloud. Surface measurements and diffractive patterns generated on test samples have shown that continuous diffractive surfaces were successfully machined. In the future, CDOEs can be machined on an optical mold surface for high-volume industrial production using methods such as injection molding. (paper)

  14. Fabrication of continuous diffractive optical elements using a fast tool servo diamond turning process

    Science.gov (United States)

    Zhou, Jingbo; Li, Lei; Naples, Neil; Sun, Tao; Yi, Allen Y.

    2013-07-01

    Continuous diffractive optical elements (CDOEs) can be used for laser-beam reshaping, pattern generation and can help reduce large angle scattering. Lithography, the method for the production of binary diffractive surfaces, is not suitable for fabrication of CDOEs. Diamond turning using fast tool servo, on the other hand, is a non-cleanroom method for generating continuous microstructures with high precision and efficiency. In this paper, an algorithm for designing CDOEs is introduced. The moving least-squares (MLS) method is then used to obtain the local fitting equation of the diffractive surface. Based on the MLS fitting equation, the selection of diamond cutting tool geometries (including the tool nose radius, rake angle and clearance angle) is discussed and a tool nose radius compensation algorithm is included. This algorithm is a general method for the diamond turning of complex surfaces that can be represented by a point cloud. Surface measurements and diffractive patterns generated on test samples have shown that continuous diffractive surfaces were successfully machined. In the future, CDOEs can be machined on an optical mold surface for high-volume industrial production using methods such as injection molding.

  15. Effects of cryogenic cold air jet cutting on chip break in metal machining

    Institute of Scientific and Technical Information of China (English)

    YANG Ying; TONG Mingwei; WU Zhijuan

    2004-01-01

    The half-dry cutting employs cryogenic compressed air cooled down to (-10 to -40) ℃ and a micro-dosage of lubricating oil, called cryogenic cold air jet cutting was studied. On the basis of a comparative experiment on dry and cryogenic cold air jet cuttings carried out for grade 45 steel, the effects of cryogenic cold air jet on the breaking of chips were discussed.The experimental results reveal that in the valid ranges of pressure and temperature, the cryogenic cold air jet widens the chip breaking areas effectively. When the cutting depth is not greater than 1 mm, the influence of chip breaking is much more significant. But different injecting angle of cold air has different influence on the chip-break. From the experiment, the optimized jet injecting angle, temperature effecting range and pressure working range of cold air are obtained. These results can offer a foundation for industrial manufacturing.

  16. A Quality Function Deployment-Based Model for Cutting Fluid Selection

    Directory of Open Access Journals (Sweden)

    Kanika Prasad

    2016-01-01

    Full Text Available Cutting fluid is applied for numerous reasons while machining a workpiece, like increasing tool life, minimizing workpiece thermal deformation, enhancing surface finish, flushing away chips from cutting surface, and so on. Hence, choosing a proper cutting fluid for a specific machining application becomes important for enhanced efficiency and effectiveness of a manufacturing process. Cutting fluid selection is a complex procedure as the decision depends on many complicated interactions, including work material’s machinability, rigorousness of operation, cutting tool material, metallurgical, chemical, and human compatibility, reliability and stability of fluid, and cost. In this paper, a decision making model is developed based on quality function deployment technique with a view to respond to the complex character of cutting fluid selection problem and facilitate judicious selection of cutting fluid from a comprehensive list of available alternatives. In the first example, HD-CUTSOL is recognized as the most suitable cutting fluid for drilling holes in titanium alloy with tungsten carbide tool and in the second example, for performing honing operation on stainless steel alloy with cubic boron nitride tool, CF5 emerges out as the best honing fluid. Implementation of this model would result in cost reduction through decreased manpower requirement, enhanced workforce efficiency, and efficient information exploitation.

  17. Effects of A Simulated Power Cut in AMS on Milk Yield Valued by Statistics Model

    Directory of Open Access Journals (Sweden)

    Anja Gräff

    2015-12-01

    Full Text Available A statistics model was developed in order to be able to determine the effects of a simulated power cut of an Automatic Milking System on the milk output.Measurable and relevant factors, such as power cuts, milk yield, lactation days, average two days digestion and rumination and time were considered in the calculation tool.

  18. Three-Dimensional Profiles Using a Spherical Cutting Bit: Problem Solving in Practice

    Science.gov (United States)

    Ollerton, Richard L.; Iskov, Grant H.; Shannon, Anthony G.

    2002-01-01

    An engineering problem concerned with relating the coordinates of the centre of a spherical cutting tool to the actual cutting surface leads to a potentially rich example of problem-solving techniques. Basic calculus, Lagrange multipliers and vector calculus techniques are employed to produce solutions that may be compared to better understand…

  19. New process for screen cutting: water-jet guided laser

    Science.gov (United States)

    Perrottet, Delphine; Amorosi, Simone; Richerzhagen, Bernold

    2005-07-01

    Today's OLED manufacturers need high-precision, fast tools to cut the metal screens used to deposit the electroluminescent layers onto the substrate. Conventional methods -tching and dry laser cutting - are not satisfying regarding the demands of high-definition OLED displays. A new micro machining technology, the water jet guided laser - a hybrid of laser and water jet technologies that has been actively used in recent years in the electronic and semiconductor field - is now available to OLED manufacturers. This technology represents a significant improvement in screen, mask and stencil cutting, as it combines high precision and high speed. It is able to cut small apertures with totally clean edges (no dross or slag), as the water jet removes the particles and a thin water film is maintained on the material surface during the process. Because the water jet cools the material between the laser pulses, the cut material is free of any thermal stress. The water jet guided laser is also a very fast process: as an example, rectangular slots can be cut in 30 to 50 microns thick stainless steel or nickel at a rate between 25'000 and 30'000 holes per hour.

  20. Cerebellopontine angle Hodgkin's disease

    International Nuclear Information System (INIS)

    Intracranial Hodgkin's disease is a rare site of involvement, and even more rare is its presentation as a cerebellopontine angle mass. It can be difficult to diagnose especially when recurrent tumors occur because both CT and lumbar puncture have been shown to have a relatively low yield. Gadolinium-enhanced MRI is more sensitive. It is concluded that while the imaging findings can be non-specific, the rapid response to therapy (steroids) may provide a clue to diagnosis. Copyright (1999) Blackwell Science Pty Ltd

  1. Critical angle laser refractometer

    International Nuclear Information System (INIS)

    A simple laser refractometer based on the detection of the critical angle for liquids is presented. The calibrated refractometer presents up to 0.000 11 of uncertainty when the refractive index is in the range between 1.300 00 and 1.340 00. The experimental setup is easy to construct and the material needed is available at most optics laboratories. The calibration method is simple and can be used in other devices. The refractive index measurements in aqueous solutions of sodium chloride were carried out to test the device and a linear dependence between the refractive index and the salt concentration was found

  2. Metamaterials with angle selective emissivity in the near-infrared.

    Science.gov (United States)

    Bossard, Jeremy A; Werner, Douglas H

    2013-03-11

    Metamaterials have been previously studied for their ability to tailor the dispersive IR emissivity of a surface. Here, we investigate two metamaterial structures based on an electromagnetic band-gap surface and a dielectric resonator array for use as near-IR emitters with custom angle selectivity. A genetic algorithm is successfully employed to optimize the metamaterial structures to have minimum emissivity in the normal direction and high emissivity at custom off-normal angles specified by the designer. Two symmetry conditions are utilized to achieve emissivity patterns that are azimuthally stable or distinct in the two orthogonal plane cuts.

  3. Metamaterials with angle selective emissivity in the near-infrared.

    Science.gov (United States)

    Bossard, Jeremy A; Werner, Douglas H

    2013-03-11

    Metamaterials have been previously studied for their ability to tailor the dispersive IR emissivity of a surface. Here, we investigate two metamaterial structures based on an electromagnetic band-gap surface and a dielectric resonator array for use as near-IR emitters with custom angle selectivity. A genetic algorithm is successfully employed to optimize the metamaterial structures to have minimum emissivity in the normal direction and high emissivity at custom off-normal angles specified by the designer. Two symmetry conditions are utilized to achieve emissivity patterns that are azimuthally stable or distinct in the two orthogonal plane cuts. PMID:23482092

  4. Effect of C-C b ond breakage on diamond to ol wear in nanometric cutting of silicon%单晶硅纳米切削中C-C键断裂对金刚石刀具磨损的影响∗

    Institute of Scientific and Technical Information of China (English)

    王治国; 张鹏; 陈家轩; 白清顺; 梁迎春

    2015-01-01

    It is well known that diamond is one of the most ideal cutting tool for materials, but the rapid tool wear can make surface integrity of the machined surface decline sharply during the nanometric cutting process for a single crystal silicon. Thus, a research on the wear mechanism of the diamond tool is of tremendous importance for selecting measures to reduce tool wear so as to extend service life of the tool. In this paper, the molecular dynamics simulation is applied to investigating the wear of the diamond tool during nanometric cutting for the single crystal silicon. Tersoff potential is used to describe the C—C and Si—Si interactions, and also the Morse potential for the C—Si interaction. The rake and flank faces are diamond (111) and (¯1¯12) planes respectively. A new method, by the name of 6-ring, is proposed to describe the bond change of carbon atoms. This new method can extract, all the worn carbon atoms in diamond tool, whose accuracy is higher than the conventional coordination number method. Moreover, the graphitized carbon atoms in the diamond tool also can be extracted by the combination of these two methods. Results show that during the cutting process, the C—C bond’s breaking in the surface layer of the diamond tool leads to the transformation of hybrid structure of the carbon atoms at both ends of the broken bond, from sp3 to sp2. Following to the bond breaking, the bond angle between the surface carbon atoms increases to 119.3◦ whose hybrid structure has changed, and the length between nearest neighboring atoms quickly decreases to 0.144 nm, indicating that the space structure formed by these carbon atoms has changed from 3D net structure of diamond to plane structure of graphite. Hence, the carbon atoms in the tool surface whose space structure has changed due to bond breaking should be defined as worn carbon atoms, but not only the carbon atoms whose hybrid structure has changed. The structure defects at both edges of the diamond

  5. NOVEL NANOCOATINGS ON CUTTING TOOLS FOR DRY MACHINING. (R825339)

    Science.gov (United States)

    The perspectives, information and conclusions conveyed in research project abstracts, progress reports, final reports, journal abstracts and journal publications convey the viewpoints of the principal investigator and may not represent the views and policies of ORD and EPA. Concl...

  6. RESEARCH ON INCREASING ACTIVE LIFE OF CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Alin STĂNCIOIU

    2012-05-01

    Full Text Available At the exploitation of dies the defections that occur, due mainly to non operating rules of exploration, the improperly conditions of the machine (press in terms of cinematic precision and the wearing elements in relative motion (ram displacement, wearing guides, etc as the incorrect mounting of dies on the press. When installing dies must consider several aspects. Among the techniques used, especially for restoring the active elements in the work area are rectified frontal surfaces, hard chromating, hardening with electric sparks and charging welding. Were restored active profile and size of the work active elements so after reconditioning they corresponded in terms of dimensional precision and resistance to wear, like initial elements

  7. Information Management for Cutting Tools : Information Models and Ontologies

    OpenAIRE

    Nyqvist, Olof

    2008-01-01

    There is an increasing demand for the exchange of important product and manufacturing information in a computer interpretable way. Large manufacturing companies are dependent on having access to the necessary information electronically. If they do not get information about their manufacturing resources from their vendors, they will buy their resources elsewhere, or they will have to create the information themselves. In the end, the cost of the manufactured products will increase to accommoda...

  8. Self-lubricious tool coatings for ecological metal cutting

    OpenAIRE

    Reeswinkel, Thomas

    2012-01-01

    Transition metal oxide Magnéli phases are traditionally described as crystallographic shear structures. Some of these phases feature a layered crystal structure based on deformed metal–oxygen octahedra. Here, the correlation between structure, decohesion energies and elastic properties of several transition metal oxides is described using ab initio calculations. First, seven different vanadium oxides VOx (1

  9. Abrasive water jet: a complementary tool

    OpenAIRE

    Duarte, J. P.; Peças, P.; E NUNES; H. Gouveia

    1998-01-01

    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial ...

  10. Variable angle correlation spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y K [Univ. of California, Berkeley, CA (United States)

    1994-05-01

    In this dissertation, a novel nuclear magnetic resonance (NMR) technique, variable angle correlation spectroscopy (VACSY) is described and demonstrated with {sup 13}C nuclei in rapidly rotating samples. These experiments focus on one of the basic problems in solid state NMR: how to extract the wealth of information contained in the anisotropic component of the NMR signal while still maintaining spectral resolution. Analysis of the anisotropic spectral patterns from poly-crystalline systems reveal information concerning molecular structure and dynamics, yet in all but the simplest of systems, the overlap of spectral patterns from chemically distinct sites renders the spectral analysis difficult if not impossible. One solution to this problem is to perform multi-dimensional experiments where the high-resolution, isotropic spectrum in one dimension is correlated with the anisotropic spectral patterns in the other dimensions. The VACSY technique incorporates the angle between the spinner axis and the static magnetic field as an experimental parameter that may be incremented during the course of the experiment to help correlate the isotropic and anisotropic components of the spectrum. The two-dimensional version of the VACSY experiments is used to extract the chemical shift anisotropy tensor values from multi-site organic molecules, study molecular dynamics in the intermediate time regime, and to examine the ordering properties of partially oriented samples. The VACSY technique is then extended to three-dimensional experiments to study slow molecular reorientations in a multi-site polymer system.

  11. Extensions of cutting problems: setups

    Directory of Open Access Journals (Sweden)

    Sebastian Henn

    2013-08-01

    Full Text Available Even though the body of literature in the area of cutting and packing is growing rapidly, research seems to focus on standard problems in the first place, while practical aspects are less frequently dealt with. This is particularly true for setup processes which arise in industrial cutting processes whenever a new cutting pattern is started (i.e. a pattern is different from its predecessor and the cutting equipment has to be prepared in order to meet the technological requirements of the new pattern. Setups involve the consumption of resources and the loss of production time capacity. Therefore, consequences of this kind must explicitly be taken into account for the planning and control of industrial cutting processes. This results in extensions to traditional models which will be reviewed here. We show how setups can be represented in such models, and we report on the algorithms which have been suggested for the determination of solutions of the respective models. We discuss the value of these approaches and finally point out potential directions of future research.

  12. Cutting inlays with a laser

    Science.gov (United States)

    Swaczyna, Irena; Grabczewski, Zbigniew

    1995-03-01

    To cut inlay from a stack of glued veneer a CO2 HEBAR-1A laser was used. For setting optimal working parameters of the set used in industrial production of inlay the following elements were defined: the shape and dimensions of the cutting fissure, the dependence between the width of the cutting fissure and the speed with which the laser beam moves and the total thickness of the stack of veneer sheets, the application of the laser for cutting various patterns. Computer aided designing and computer steering of the laser beam enables fast and precise production of large numbers of inlay elements not only from wood but also from other materials like glass, stone, metal, etc. Taking into consideration the high running cost of such a laser set and its very big production only few factories or even one factory in the given area could produce inlay ready for gluing. Further investigation should be carried out on this field particularly considering the lowering of costs not only in inlay production but generally where cutting of wood is concerned.

  13. Thermographic measurements of high-speed metal cutting

    Science.gov (United States)

    Mueller, Bernhard; Renz, Ulrich

    2002-03-01

    Thermographic measurements of a high-speed cutting process have been performed with an infrared camera. To realize images without motion blur the integration times were reduced to a few microseconds. Since the high tool wear influences the measured temperatures a set-up has been realized which enables small cutting lengths. Only single images have been recorded because the process is too fast to acquire a sequence of images even with the frame rate of the very fast infrared camera which has been used. To expose the camera when the rotating tool is in the middle of the camera image an experimental set-up with a light barrier and a digital delay generator with a time resolution of 1 ns has been realized. This enables a very exact triggering of the camera at the desired position of the tool in the image. Since the cutting depth is between 0.1 and 0.2 mm a high spatial resolution was also necessary which was obtained by a special close-up lens allowing a resolution of app. 45 microns. The experimental set-up will be described and infrared images and evaluated temperatures of a titanium alloy and a carbon steel will be presented for cutting speeds up to 42 m/s.

  14. Dynamic characterization of the cutting conditions in dry turning

    Energy Technology Data Exchange (ETDEWEB)

    Serra, R [ENI Val de Loire, Universite Francois Rabelais de Tours, Laboratoire de Mecanique et Rheologie, E.A. 2640, B.P. 3410, 41034 Blois Cedex (France); Chibane, H [Universite Francois Rabelais, Laboratoire de Mecanique et Rheologie, E.A. 2640, B.P. 3410, 41034 Blois Cedex (France); Leroy, R, E-mail: roger.serra@univ-tours.f [Universite Francois Rabelais, Polytech' Tours, Laboratoire de Mecanique et Rheologie, E.A. 2640, 7 Avenue Marcel Dassault, 37200 Tours (France)

    2009-08-01

    Machining instability in the form of violent vibrations or chatter is a physical process characterized by extreme cutting force at the cutting point. The process has very negative impact on machine integrity, tool life, surface quality and dimensional accuracy. Thus it could significantly compromise productivity and manufacturing quality. In the present paper, the importance of characterization and identification of dynamic instability in dry turning operation are shown. The stability behaviour of machine vibration or chatter has been examined and the various relevant parameters are studied and discuted. For chatter detection and identification of the transition between stable and unstable states, different methods are used. Results obtained proof the accuracy of these methods.

  15. Angle-deviation optical profilometer

    Institute of Scientific and Technical Information of China (English)

    Chen-Tai Tan; Yuan-Sheng Chan; Zhen-Chin Lin; Ming-Hung Chiu

    2011-01-01

    @@ We propose a new optical profilometer for three-dimensional (3D) surface profile measurement in real time.The deviation angle is based on geometrical optics and is proportional to the apex angle of a test plate.Measuring the reflectivity of a parallelogram prism allows detection of the deviation angle when the beam is incident at the nearby critical angle. The reflectivity is inversely proportional to the deviation angle and proportional to the apex angle and surface height. We use a charge-coupled device (CCD) camera at the image plane to capture the reflectivity profile and obtain the 3D surface profile directly.%We propose a new optical profilometer for three-dimensional (3D) surface profile measurement in real time.The deviation angle is based on geometrical optics and is proportional to the apex angle of a test plate.Measuring the refiectivity of a parallelogram prism allows detection of the deviation angle when the beam is incident at the nearby critical angle. The refiectivity is inversely proportional to the deviation angle and proportional to the apex angle and surface height. We use a charge-coupled device (CCD) camera at the image plane to capture the refiectivity profile and obtain the 3D surface profile directly.

  16. FEM–based thermal modelling of the cutting process using power law-temperature dependent concept

    OpenAIRE

    W. Grzesik; P. Niesłony

    2008-01-01

    Purpose: Purpose of this study is to compare two variants of the FEM simulation model of orthogonal cuttingprocess of AISI 1045 carbon steel with uncoated and multilayer-coated carbide tools i.e. standard and Power Law–Temperature Dependent (PL-TD) options. The primary reason for undertaking this problem was unsatisfactoryaccuracy of the predictions of cutting temperature especially for coated cutting tools.Design/methodology/approach: Methodology used employs the Lagrangian-FEM model with mo...

  17. The Cutting Process, Chips and Cutting Forces in Machining CFRP

    DEFF Research Database (Denmark)

    Koplev, A.; Lystrup, Aage; Vorm, T.

    1983-01-01

    The cutting of unidirectional CFRP, perpendicular as well as parallel to the fibre orientation, is examined. Shaping experiments, ‘quick-stop’ experiments, and a new chip preparation technique are used for the investigation. The formation of the chips, and the quality of the machined surface...

  18. Quick cut-elimination for strictly positive cuts

    CERN Document Server

    Arai, Toshiyasu

    2010-01-01

    In this paper we show that the intuitionistic theory $\\textyen widehat{ID}^{i}_{<\\textyen ome}(SP)$ for finitely many iterations of strictly positive operators is a conservative extension of the Heyting arithmetic. The proof is inspired by the quick cut-elimination due to G. Mints. This technique is also applied to fragments of Heyting arithmetic.

  19. Quick cut-elimination for strictly positive cuts

    OpenAIRE

    Arai, Toshiyasu

    2010-01-01

    In this paper we show that the intuitionistic theory for finitely many iterations of strictly positive operators is a conservative extension of the Heyting arithmetic. The proof is inspired by the quick cut-elimination due to G. Mints. This technique is also applied to fragments of Heyting arithmetic.

  20. Application of water jetfor cutting polymer materials

    Directory of Open Access Journals (Sweden)

    A. Stoić

    2013-04-01

    Full Text Available Due to the nature of polymeric materials, during thermal cutting processes it leads to their melting, and therefore appear errors in the final product. This paper presents a “cold” process of cutting polyamide 6 ie. SIPAS 60, where there are given the characteristics of materials and guidelines for satisfactory quality of process. The authors made the cut experiment 32 were they changed the cutting parameters (cutting pressure, cutting feed and abrasive mass flow; the surface roughness was measured by the depth of material, because the roughness changes with the thickness of the material to be cut.

  1. Cutting Characteristics of Force Controllable Milling Head

    Institute of Scientific and Technical Information of China (English)

    Shirakashi; Takahiro; Shibuya; Wataru

    2002-01-01

    In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction respectively. Both up-cut and down-cut can be carried out simultaneously by t hese milling cutters. The each depth of cut, the ratio of up/down cutting depth , by these cutters can be also selected. The cutting force characteristics were experimentally discussed by changing the ratio. The cut...

  2. Female genital cutting: nursing implications.

    Science.gov (United States)

    Goldenstein, Rachel A

    2014-01-01

    Female genital cutting (FGC) is a practice that affects millions of girls and women worldwide. This deeply rooted practice has cultural, religious, and psychosexual meaning to its practitioners, but it also carries long-term physical and mental complications. Decried as a human rights violation, nonetheless this practice is still carried out today. Nurses are in a unique position to contact and educate women who have been cut or are at risk for mutilation. To advocate for these women, a thorough understanding of the practice of FGC, its cultural overtones, religious implications, and psychosexual effects is needed. PMID:23835896

  3. X33 cut quartz for temperature compensated SAW (Surface Acoustic Wave) devices

    Science.gov (United States)

    Webster, Richard T.

    1986-07-01

    An X-cut, 33.44 degree quartz crystal for propagating surface acoustic waves with a temperature stability in the order of - 0.0209 ppm/sq.cm. is described. The crystal orientation requires only a single rotation (33.44 degrees) from the crystal axes. This orientation is substantially simpler than previously reported cuts with comparable temperature stability which typically require three rotations. The X-cut orientation has a surface acoustic wave (SAW) velocity of 3175 m/sec, an electromechanical coupling of 0.0004, and a power flow angle of 2.7 degrees.

  4. Performance of recycling abrasives in rock cutting by abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Gokhan Aydin

    2015-01-01

    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  5. Mixed noble gas effect on cut green peppers

    Science.gov (United States)

    Raymond, L. V.; Zhang, M.; Karangwa, E.; Chesereka, M. J.

    2013-01-01

    Increasing attempts at using gas which leads to hydrate formation as a preservative tool in fresh-cut fruits and vegetables have been reported. In this study, changes in some physical and biochemical properties of fresh-cut green peppers under compressed noble gas treatments were examined. Mixed argonkrypton and argon treatments were performed before cold storage at 5°C for 15 days. Mass loss and cell membrane permeability were found to be the lowest in mixed argon-krypton samples. Besides, a lower CO2 concentration and vitamin C loss were detected in gastreated samples compared to untreated samples (control). While the total phenol degradation was moderately reduced, the effect of the treatment on polyphenoloxidase activity was better at the beginning of the storage period. The minimum changes in quality observed in cut peppers resulted from both mixed and gas treatment alone.

  6. Molecular dynamics simulations of thermal effects in nanometric cutting process

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Understanding the basic action of how material removing in nanoscale is a critical issue of producing well-formed components.In order to clarify thermal effects on material removal at atomic level,molecular dynamics(MD)simulations of nanometric cutting of mono-crystalline copper are performed with Morse,EAM and Tersoff potential.The effects of cutting speed on temperature distribution are investigated.The simulation results demonstrate that the temperature distribution shows a roughly concentric shape around shear zone and a steep temperature gradient lies in diamond tool,a relative high temperature is located in shear zone and machined surface,but the highest temperature is found in chip.At a high cutting speed mode,the atoms in shear zone with high temperature implies a large stress is built up in a local region.

  7. New oxide-composite coatings for difficult metal-cutting tasks

    International Nuclear Information System (INIS)

    The changes in today's metal working technology are driven by increasing cutting speeds, heavy/hard machining and an enormous amount by changes in work piece materials. These applications are asking for more tailor made cutting tool solutions. Together with the well established multi component coating technology a new approach of composite coatings is giving solutions for the tough demands of the cutting tool market. In this paper is presented composite coatings of AI2O3/ZrO-2/TiOx made by CVD. The coating is like high performance oxide ceramics for cutting applications. The coating is used in combination with MT CVD coatings and different carbide substrates. The CVD coating has optimum stress for cutting applications, low friction and very high thermal isolation. The outstanding performance of this coating is demonstrated in different applications. (author)

  8. SMP Bladder Tooling for Manufacturing Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — CRG's shape memory polymer (SMP) Bladder Tooling is a cutting-edge manufacturing technology that can meet the manufacturing needs of the Ares launch vehicles. This...

  9. Why I like power cuts...

    CERN Multimedia

    Computer Security Team

    2012-01-01

    Accidental power cuts - a permanent nuisance when running accelerators or computing services, since it takes a lot of time to recover from them. While I feel very sorry for those who are under pressure to get their service running again and deeply regret the loss of down-time and availability, I must admit that I like power cuts: power cuts make computers reboot! And rebooting computers at CERN means all the pending software patches are automatically applied.   But don’t think I am egotistic enough to endorse power cuts. Not necessarily! I am already happy if you regularly patch your computer(s) yourself, where regularly means at least once a month: · If you run a centrally or locally managed Windows computer, give that small orange blinking “CMF” icon in the taskbar a chance in the evening to apply all the pending patches. Also, let it initiate a reboot at the end! · If you have a personal computer with your own Windows operating system, ...

  10. Simulation of cutting process in the cable recycling system

    Science.gov (United States)

    Li, Yang; Luo, Zhen; Song, Kailei; Ao, Sansan; Wang, Rui

    2011-05-01

    The utilization of Waste Electrical and Electronic Equipment is a hot spot in environmental protection field presently and the resource utilization of cable wastes is an important subject. An enormous amount of electrical cable is disposed of as scrap each year. In order to recycle the valuable copper wires, cable granulator technique is used widely. However, one of the shortcomings of this technique is it has serious tool wear. In order to better understand the reason for tool wear, this paper simulates the stress and strain distribution in the cutting tool and copper during the cutting process in cable granulator by finite element method. The result shows that a tensile stress region, which is the main reason for blade tipping, appeared in the upper blade. Besides, the tensile stress in the right side of upper blade is higher than that in the left side. Therefore, in order to extend the life of cutter, we suggest using different materials in different stress zone to manufacture cutting tool. After the cutter was worn out, the right side of the blade can be renovated using material with well tensile performance through overlaying welding, as well as the left side of the blade can be renovated by material with high red hardness, high wear resistance, and high compression strength through overlaying welding. This method can reduce the consumption of precious metals and raise the utilization rate of materials.

  11. Multiple Regression Prediction Model for Cutting Forces in Turning Carbon-Reinforced PEEK CF30

    Directory of Open Access Journals (Sweden)

    Francisco Mata

    2010-01-01

    Full Text Available Among the thermoplastic polymers available, the reinforced polyetheretherketone with 30% of carbon fibres (PEEK CF 30 demonstrates a particularly good combination of strength, rigidity, and hardness, which prove ideal for industrial applications. Considering these properties and potential areas of application, it is necessary to investigate the machining of PEEK CF30. In this study, response surface methodology was applied to predict the cutting forces in turning operations using TiN-coated cutting tools under dry conditions where the machining parameters are cutting speed ranges, feed rate, and depth of cut. For this study, the experiments have been conducted using full factorial design in the design of experiments (DOEs on CNC turning machine. Based on statistical analysis, multiple quadratic regression model for cutting forces was derived with satisfactory 2-squared correlation. This model proved to be highly preferment for predicting cutting forces.

  12. Cost minimizing of cutting process for CNC thermal and water-jet machines

    Science.gov (United States)

    Tavaeva, Anastasia; Kurennov, Dmitry

    2015-11-01

    This paper deals with optimization problem of cutting process for CNC thermal and water-jet machines. The accuracy of objective function parameters calculation for optimization problem is investigated. This paper shows that working tool path speed is not constant value. One depends on some parameters that are described in this paper. The relations of working tool path speed depending on the numbers of NC programs frames, length of straight cut, configuration part are presented. Based on received results the correction coefficients for working tool speed are defined. Additionally the optimization problem may be solved by using mathematical model. Model takes into account the additional restrictions of thermal cutting (choice of piercing and output tool point, precedence condition, thermal deformations). At the second part of paper the non-standard cutting techniques are considered. Ones may lead to minimizing of cutting cost and time compared with standard cutting techniques. This paper considers the effectiveness of non-standard cutting techniques application. At the end of the paper the future research works are indicated.

  13. 中国城市环境治理信息型政策工具选择的政治逻辑——政府环境治理能力向度的考察%The Political Logic of Choosing Information - typed Policy Tools of Urban Environmental Governance in China:Reviewing from the Angle of Government Environmental Governance Capacity

    Institute of Scientific and Technical Information of China (English)

    邓集文

    2012-01-01

    Environmental issues, environmental governance and the choice of environmental policy tools are associated with politics. Choosing information - typed policy tools of urban environmental governance in China has its political motivation, also needs to consider political factors, and the logical relationship it contains is its political logic. This political logic from the angle of government environmental governance capacity is mainly shown that improving Chinese urban governments' abilities of environmental policy, environmental supervision, the maintenance of environmental justice and the innovation of environment system needs to choose information -typed policy tools.%环境问题、环境治理和环境政策工具的选择与政治之间存在关联。中国城市环境治理信息型政策工具的选择有其政治上的动因,也需要考虑政治因素。这之中所蕴涵的逻辑关系就是中国城市环境治理信息型政策工具选择的政治逻辑。政府环境治理能力向度上中国城市环境治理信息型政策工具选择的政治逻辑主要表现为提升中国城市政府环境政策能力、环境监管能力、环境正义维护能力和环境制度创新能力需要选择信息型政策工具。

  14. CO2-Laser Cutting Fiber Reinforced Polymers

    Science.gov (United States)

    Mueller, R.; Nuss, Rudolf; Geiger, Manfred

    1989-10-01

    Guided by experimental investigations laser cutting of glass fiber reinforced reactive injection moulded (RRIM)-polyurethanes which are used e.g. in car industry for bumpers, spoilers, and further components is described. A Comparison with other cutting techniques as there are water jet cutting, milling, punching, sawing, cutting with conventional knife and with ultrasonic excited knife is given. Parameters which mainly influence cutting results e.g. laser power, cutting speed, gas nature and pressure will be discussed. The problematic nature in characterising micro and macro geometry of laser cut edges of fiber reinforced plastic (FRP) is explained. The topography of cut edges is described and several characteristic values are introduced to specify the obtained working quality. The surface roughness of laser cut edges is measured by both, an optical and a mechanical sensor and their reliabilities are compared.

  15. Manufacture of fly-eye mirror in an extreme-ultraviolet lithography illumination system by means of ultraprecision diamond cutting

    Science.gov (United States)

    Hashimoto, Yoshinori; Takeuchi, Yoshimi; Kawai, Tomohiko; Sawada, Kiyoshi; Takino, Hideo; Shibata, Norio

    2002-07-01

    This study deals with the manufacture of so-called Fly-eye mirror in EUV lithography by means of an ultraprecision 5-axis control milling technology. It is extremely difficult to manufacture a highly accurate Fly-eye mirror by conventional methods such as photolithography, mechanical cutting by a lathe, etc. since it is composed of 500 circular arc mirror elements of 15 mm in length and 1 mm in width having a spherical surface of 295 mm in radius, and there are minute steps among them. In order to manufacture Fly-eye mirror with accuracy and efficiency, the study proposes a new machining method to manufacture spherical surface with any radius by employing a rotational single-crystal diamond tool with cutting edge angle of 90 degree. Oxygen-free copper was machined by this method. The machined workpiece shows smooth spherical surface and sharp steps among them without any burrs. It is found that the proposed method has the potential of producing the Fly-eye mirror.

  16. Surface roughness and cutting forces modeling for optimization of machining condition in finish hard turning of AISI 52100 steel

    Energy Technology Data Exchange (ETDEWEB)

    Azizi, Mohamed Walid; Belhadi, Salim; Yallese, Mohamed Athmane [Univ. of Guelma, Guelma (Algeria); Mabrouki, Tarek; Rigal, Jean Francois [Univ. of Lyon, Lyon (France)

    2012-12-15

    An experimental investigation was conducted to analyze the effect of cutting parameters (cutting speed, feed rate and depth of cut) and workpiece hardness on surface roughness and cutting force components. The finish hard turning of AISI 52100 steel with coated Al2O3 + TiC mixed ceramic cutting tools was studied. The planning of experiment were based on Taguchi's L27 orthogonal array. The response table and analysis of variance (ANOVA) have allowed to check the validity of linear regression model and to determine the significant parameters affecting the surface roughness and cutting forces. The statistical analysis reveals that the feed rate, workpiece hardness and cutting speed have significant effects in reducing the surface roughness; whereas the depth of cut, workpiece hardness and feed rate are observed to have a statistically significant impact on the cutting force components than the cutting speed. Consequently, empirical models were developed to correlate the cutting parameters and workpiece hardness with surface roughness and cutting forces. The optimum machining conditions to produce the lowest surface roughness with minimal cutting force components under these experimental conditions were searched using desirability function approach for multiple response factors optimization. Finally, confirmation experiments were performed to verify the pertinence of the developed empirical models.

  17. Shell side numerical analysis of a shell and tube heat exchanger considering the effects of baffle inclination angle on fluid flow using CFD

    Directory of Open Access Journals (Sweden)

    Raj Karuppa Thundil R.

    2012-01-01

    Full Text Available In this present study, attempts were made to investigate the impacts of various baffle inclination angles on fluid flow and the heat transfer characteristics of a shell-and-tube heat exchanger for three different baffle inclination angles namely 0°,10° and 20°. The simulation results for various shell and tube heat exchangers, one with segmental baffles perpendicular to fluid flow and two with segmental baffles inclined to the direction of fluid flow are compared for their performance. The shell side design has been investigated numerically by modeling a small shell-and-tube heat exchanger. The study is concerned with a single shell and single side pass parallel flow heat exchanger. The flow and temperature fields inside the shell are studied using non-commercial CFD software tool ANSYS CFX 12.1. For a given baffle cut of 36 %, the heat exchanger performance is investigated by varying mass flow rate and baffle inclination angle. From the CFD simulation results, the shell side outlet temperature, pressure drop, recirculation near the baffles, optimal mass flow rate and the optimum baffle inclination angle for the given heat exchanger geometry are determined.

  18. From every angle

    CERN Multimedia

    Anaïs Schaeffer

    2013-01-01

    For nearly 60 years, CERN’s surveyors have measured the Laboratory’s tunnels and caverns both in preparation for the accurate positioning of magnets and detectors, and to plot their shapes, dimensions and other lumps and bumps. Now that they have the very latest 3D laser scanner, nothing will get past them.   A measurement campaign carried out using laser scanners in the ISOLDE Hall. About 15 years ago, the arrival of 3D laser scanners, digital devices which can reconstruct various objects in the form of 3D images, opened the door to a whole host of possibilities in the topography world. These new tools have been used at CERN since 2004 to produce increasingly detailed digital images of the LHC tunnels and experiments. The CERN surveyors’ high-performance laser scanner has become an irreplaceable tool in many instances. It is capable of measuring every 2 millimetres from a distance of 10 metres (and therefore 4 millimetres from a distance of 2...

  19. Automated measurement of diagnostic angles for hip dysplasia

    DEFF Research Database (Denmark)

    de Raedt, Sepp; Mechlenburg, Inger Buur; Stilling, Maiken;

    2013-01-01

    A fully automatic method for measuring diagnostic angles of hip dysplasia is presented. The method consists of the automatic segmentation of CT images and detection of anatomical landmarks on the femur and acetabulum. The standard angles used in the diagnosis of hip dysplasia are subsequently....... These values correspond to values found in evaluating interobserver and intraobserver variation for manual measurements. The method can be used in clinical practice to replace the current manual measurements performed by radiologists. In the future, the method will be integrated into an intraoperative surgical...... automatically calculated. Previous work in automating the measuring of angles required the manual segmentation or delineation of the articular joint surface. In the current work automatic segmentation is established using graph-cuts with a cost function based on a sheetness score to detect the sheet...

  20. Design and experiment of cutting blade for cane straw%藤茎类秸秆专用切割刀片的设计与试验

    Institute of Scientific and Technical Information of China (English)

    郭茜; 张西良; 徐云峰; 李萍萍; 陈成; 吴硕

    2014-01-01

    Straw cutting and crushing is the first link of various comprehensive utilizations of straw, but cane straw belongs to the anisotropy compound material, and the type and parameters of cutting blades have a great effect on the cutting performance of blades. In order to solve the great change of the sliding-cutting angle, uneven stress, large fluctuation, and other problems of the traditional cutting blade, this paper used the principle that the direction of motion of point and pole diameter always maintain the same angle on the curve of logarithmic spiral equation, established a logarithmic spiral equation of blade line, designed a special equal sliding-cutting angle saw tooth blade for cane straw, used 3FC-500 small-type straw cutting crusher to finish cutting tests on mature tomato and eggplant vines in different moisture contents, recorded the digital electric energy meter reading at opening and closing moments to calculate the cutting power, and recorded the opening and closing times as the cutting time, to investigate the cutting efficiency by cutting time. In a single feeding quantity of 2 kg, we finished the single factor experiments on blade type, blade material, and blade sliding-cutting angle, and verified the adaptability of the designed cutting blade to cane straw by the test and analysis of cutting power and cutting efficiency. The results showed that: in the same cutting condition, compared with the ordinary blade and equal sliding-cutting angle flat blade, the cutting power of the special blade is minimum, cutting efficiency is the highest, cutting effect is the best and has obvious advantages. The cutting power and time are only about half that of ordinary blade and about two-thirds that of equal sliding-cutting angle flat blade. Compared with the 45°, the cutting power and cutting times of 40°equal sliding-cutting angle saw tooth type blade are all lower, only about one-third the times of 45°. Compared with the material 65Mn, the cutting effect

  1. 藤茎类秸秆专用切割刀片的设计与试验%Design and experiment of cutting blade for cane straw

    Institute of Scientific and Technical Information of China (English)

    郭茜; 张西良; 徐云峰; 李萍萍; 陈成; 吴硕

    2014-01-01

    Straw cutting and crushing is the first link of various comprehensive utilizations of straw, but cane straw belongs to the anisotropy compound material, and the type and parameters of cutting blades have a great effect on the cutting performance of blades. In order to solve the great change of the sliding-cutting angle, uneven stress, large fluctuation, and other problems of the traditional cutting blade, this paper used the principle that the direction of motion of point and pole diameter always maintain the same angle on the curve of logarithmic spiral equation, established a logarithmic spiral equation of blade line, designed a special equal sliding-cutting angle saw tooth blade for cane straw, used 3FC-500 small-type straw cutting crusher to finish cutting tests on mature tomato and eggplant vines in different moisture contents, recorded the digital electric energy meter reading at opening and closing moments to calculate the cutting power, and recorded the opening and closing times as the cutting time, to investigate the cutting efficiency by cutting time. In a single feeding quantity of 2 kg, we finished the single factor experiments on blade type, blade material, and blade sliding-cutting angle, and verified the adaptability of the designed cutting blade to cane straw by the test and analysis of cutting power and cutting efficiency. The results showed that: in the same cutting condition, compared with the ordinary blade and equal sliding-cutting angle flat blade, the cutting power of the special blade is minimum, cutting efficiency is the highest, cutting effect is the best and has obvious advantages. The cutting power and time are only about half that of ordinary blade and about two-thirds that of equal sliding-cutting angle flat blade. Compared with the 45°, the cutting power and cutting times of 40°equal sliding-cutting angle saw tooth type blade are all lower, only about one-third the times of 45°. Compared with the material 65Mn, the cutting effect

  2. Cutting

    Science.gov (United States)

    ... but not always) associated with depression, bipolar disorder , eating disorders, obsessive thinking, or compulsive behaviors. It can also be a sign of mental health problems that cause people to have trouble controlling their impulses or ...

  3. Small angle neutron scattering

    Directory of Open Access Journals (Sweden)

    Cousin Fabrice

    2015-01-01

    Full Text Available Small Angle Neutron Scattering (SANS is a technique that enables to probe the 3-D structure of materials on a typical size range lying from ∼ 1 nm up to ∼ a few 100 nm, the obtained information being statistically averaged on a sample whose volume is ∼ 1 cm3. This very rich technique enables to make a full structural characterization of a given object of nanometric dimensions (radius of gyration, shape, volume or mass, fractal dimension, specific area… through the determination of the form factor as well as the determination of the way objects are organized within in a continuous media, and therefore to describe interactions between them, through the determination of the structure factor. The specific properties of neutrons (possibility of tuning the scattering intensity by using the isotopic substitution, sensitivity to magnetism, negligible absorption, low energy of the incident neutrons make it particularly interesting in the fields of soft matter, biophysics, magnetic materials and metallurgy. In particular, the contrast variation methods allow to extract some informations that cannot be obtained by any other experimental techniques. This course is divided in two parts. The first one is devoted to the description of the principle of SANS: basics (formalism, coherent scattering/incoherent scattering, notion of elementary scatterer, form factor analysis (I(q→0, Guinier regime, intermediate regime, Porod regime, polydisperse system, structure factor analysis (2nd Virial coefficient, integral equations, characterization of aggregates, and contrast variation methods (how to create contrast in an homogeneous system, matching in ternary systems, extrapolation to zero concentration, Zero Averaged Contrast. It is illustrated by some representative examples. The second one describes the experimental aspects of SANS to guide user in its future experiments: description of SANS spectrometer, resolution of the spectrometer, optimization of

  4. Experimental Investigation on Cutting Forces, Specific Cutting Pressure, Co-Efficient of Friction and Shear Energy in Turning of HSLA Steel

    OpenAIRE

    Singaravel Balasubramaniyan; Selvaraj Thangiah

    2016-01-01

    Machinability study of a material is used to find the ease and difficulty during machining operation. High Strength Low Alloy (HSLA) medium carbon steel (EN25 steel) is considered to possess better mechanical properties than carbon steel. In this work, an attempt is made to experimentally investigate and realize the machinability of EN25 steel during turning with coated carbide tools. The effects of machining parameters on cutting force components, Specific Cutting Pressure (SCP), co-efficien...

  5. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [Univ. of Virginia, Charlottesville, VA (United States); Deevi, S.C. [Philip Morris U.S.A., Richmond, VA (United States); Shih, H.R. [Jackson State Univ., MS (United States)

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  6. Improvement of Machinability of Mild Steel during Turning Operation by Magnetic Cutting

    Directory of Open Access Journals (Sweden)

    Anayet U. Patwari

    2012-01-01

    Full Text Available This paper presents the details of improvement of machinability of mild steel using magnetic cutting during turning operation. Improvement of machinability was evaluated in terms of tool life, surface roughness and chip morphology. Machine tool chatter is a type of intensive self-excited vibrations of individual components of Machine-Tool-Fixture-Work (MTFW system. Chatter causes unwanted excessive vibratory motion in between the tool and the work-piece causing adverse effects on the product quality and machine-tool and tool life. In addition to the damage of the work-piece surface due to chatter marks, the occurrence of severe chatter results in many adverse effects, which include poor dimensional accuracy of the work-piece, reduction of tool life, and damage to the machine. Chatter is formed as resonance phenomena during machining because of the instability of the closed-loop system formed by machine tool structure and metal-cutting process. In this study, magnets were used to avoid the chatter formation zone and its effect on machinability was investigated. Improvements in tool life and surface finish were observed during magnetic cutting of the mild steel. An obvious change in the chip behaviour was also present. These observations further enhance the possibility of using this magnetic cutting to eliminate the chatter formation zones and hence eliminate the adverse effect of chatter on machinability.

  7. Drill cuttings mount formation study

    Science.gov (United States)

    Teh, Su Yean; Koh, Hock Lye

    2014-07-01

    Oil, Gas and Energy sector has been identified as an essential driving force in the Malaysian Economic Transformation Programs (ETP). Recently confirmed discovery of many offshore oil and gas deposits in Malaysian waters has ignited new confidence in this sector. However, this has also spurred intense interest on safeguarding the health and environment of coastal waters in Malaysia from adverse impact resulting from offshore oil and gas production operation. Offshore discharge of spent drilling mud and rock cuttings is the least expensive and simplest option to dispose of large volumes of drilling wastes. But this onsite offshore disposal may have adverse environmental impacts on the water column and the seabed. It may also pose occupational health hazards to the workers living in the offshore platforms. It is therefore important to model the transport and deposition of drilling mud and rock cuttings in the sea to enable proper assessment of their adverse impacts on the environment and the workers. Further, accumulation of drill particles on the seabed may impede proper operation of pipelines on the seabed. In this paper, we present an in-house application model TUNA-PT developed to cater to local oil and gas industry needs to simulate the dispersion and mount formation of drill cuttings by offshore oil and gas exploration and production platforms. Using available data on Malaysian coastal waters, simulation analyses project a pile formation on the seabed with a maximum height of about 1 m and pile radius of around 30 to 50 m. Simulated pile heights are not sensitive to the heights of release of the cuttings as the sensitivity has been mitigated by the depth of water.

  8. Reservoir management cost-cutting

    Energy Technology Data Exchange (ETDEWEB)

    Gulati, M.S.

    1996-12-31

    This article by Mohinder S. Gulati, Chief Engineer, Unocal Geothermal Operations, discusses cost cutting in geothermal reservoir management. The reservoir engineer or geoscientist can make a big difference in the economical outcome of a project by improving well performance and thus making geothermal energy more competitive in the energy marketplace. Bringing plants online in less time and proving resources to reduce the cycle time are some of the ways to reduce reservoir management costs discussed in this article.

  9. Clean Cities: Building Partnerships to Cut Petroleum Use in Transportation

    Energy Technology Data Exchange (ETDEWEB)

    2016-01-01

    This brochure provides an overview of the U.S. Department of Energy's (DOE's) Clean Cities program, which advances the nation's economic, environmental, and energy security by supporting local actions to cut petroleum use in transportation. At the national level, the program develops and promotes publications, tools, and other unique resources. At the local level, nearly 100 coalitions leverage these resources to create networks of stakeholders.

  10. Clean Cities: Building Partnerships to Cut Petroleum Use in Transportation

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-01-07

    This brochure provides an overview of the U.S. Department of Energy's (DOE's) Clean Cities program, which advances the nation's economic, environmental, and energy security by supporting local actions to cut petroleum use in transportation. At the national level, the program develops and promotes publications, tools, and other unique resources. At the local level, nearly 100 coalitions leverage these resources to create networks of stakeholders.

  11. European labs fight back against cuts

    CERN Multimedia

    König, R

    1997-01-01

    Germany's 1997 budget contains cuts amounting to 3.7% in funding of domestic research programs and in contributions to international labs. Contributions will be cut to the European Space Agency, the European Synchrotron facility and CERN.

  12. Eliminate Sweetened Drinks, Cut Kids' Sugar Intake

    Science.gov (United States)

    ... fullstory_161163.html Eliminate Sweetened Drinks, Cut Kids' Sugar Intake Average U.S. child consumes about 80 grams ... Looking for the quickest way to cut added sugar from your kid's diet? Eliminate sugar-sweetened drinks, ...

  13. Properties of tool steel for tool holder application : A litterature review

    OpenAIRE

    Medvedeva, Anna

    2008-01-01

    Large improvements in cutting tool design and technology have been achieved in the last decades. But the problem of improving the tool body material is not adequately studied. In the present study, the different aspects associated with the steel properties as related to the milling cutter body application are reviewed. The working performance of a tool holder depends in particular on the fatigue strength, high temperature properties and machinability of the tool steel used. Rotating tools, to...

  14. Energy and Resource Efficiency of Laser Cutting Processes

    Science.gov (United States)

    Kellens, Karel; Rodrigues, Goncalo Costa; Dewulf, Wim; Duflou, Joost R.

    Due to increasing energy and resource costs at the one hand and upcoming regulations on energy and resource efficiency at the other, a growing interest of machine tool builders in the environmental performance of their machine tools can be observed today. The last decade, academic as well as industrial research groups started to assess the environmental aspects of discrete part manufacturing processes and indicated a significant potential for improvement [1]. This paper provides an overview of the environmental performance (energy and resource efficiency) of different types of laser cutting systems and derived performance improving strategies.

  15. Cut marks on bone surfaces: influences on variation in the form of traces of ancient behaviour.

    Science.gov (United States)

    Braun, David R; Pante, Michael; Archer, William

    2016-06-01

    Although we know that our lineage has been producing sharp-edged tools for over 2.6 Myr, our knowledge of what they were doing with these tools is far less complete. Studies of these sharp-edged stone tools show that they were most probably used as cutting implements. However, the only substantial evidence of this is the presence of cut marks on the bones of animals found in association with stone tools in ancient deposits. Numerous studies have aimed to quantify the frequency and placement of these marks. At present there is little consensus on the meaning of these marks and how the frequency relates to specific behaviours in the past. Here we investigate the possibility that mechanical properties associated with edges of stone tools as well as the properties of bones themselves may contribute to the overall morphology of these marks and ultimately their placement in the archaeological record. Standardized tests of rock mechanics (Young's modulus and Vickers hardness) indicate that the hardness of tool edges significantly affects cut-mark morphology. In addition, we show that indentation hardness of bones also impacts the overall morphology of cut marks. Our results show that rock type and bone portions influence the shape and prevalence of cut marks on animal bones. PMID:27274806

  16. Optical Cutting Interruption Sensor for Fiber Lasers

    Directory of Open Access Journals (Sweden)

    Benedikt Adelmann

    2015-09-01

    Full Text Available We report on an optical sensor system attached to a 4 kW fiber laser cutting machine to detect cutting interruptions. The sensor records the thermal radiation from the process zone with a modified ring mirror and optical filter arrangement, which is placed between the cutting head and the collimator. The process radiation is sensed by a Si and InGaAs diode combination with the detected signals being digitalized with 20 kHz. To demonstrate the function of the sensor, signals arising during fusion cutting of 1 mm stainless steel and mild steel with and without cutting interruptions are evaluated and typical signatures derived. In the recorded signals the piercing process, the laser switch on and switch off point and waiting period are clearly resolved. To identify the cutting interruption, the signals of both Si and InGaAs diodes are high pass filtered and the signal fluctuation ranges being subsequently calculated. Introducing a correction factor, we identify that only in case of a cutting interruption the fluctuation range of the Si diode exceeds the InGaAs diode. This characteristic signature was successfully used to detect 80 cutting interruptions of 83 incomplete cuts (alpha error 3.6% and system recorded no cutting interruption from 110 faultless cuts (beta error of 0. This particularly high detection rate in combination with the easy integration of the sensor, highlight its potential for cutting interruption detection in industrial applications.

  17. Teaching Budget Cuts to Third Graders

    Science.gov (United States)

    Weiss, Dale

    2011-01-01

    As a teacher in the Milwaukee Public Schools (MPS) for the past 16 years, this author has grown used to dismal budget cut news arriving each February. Although cuts are always frustrating and their results burdensome, his school has been able to "hang on" reasonably well. This year, however, the budget cuts were extreme. The school's budget was…

  18. 27 CFR 6.92 - Newspaper cuts.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Newspaper cuts. 6.92 Section 6.92 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY LIQUORS âTIED-HOUSEâ Exceptions § 6.92 Newspaper cuts. Newspaper cuts, mats,...

  19. A Method and Device for 3D Recognition of Cutting Edge Micro Geometry

    Directory of Open Access Journals (Sweden)

    Bartosz Palubicki

    2014-04-01

    Full Text Available A very useful method was successfully applied in the investigation of tools for machining wood and wood based composites. It allows scanning of the cutting edge micro geometry in three dimensions and reproducing it in a virtual space as a 3D surface. The application of the method opens new possibilities of studying tool wear by scanning, including the calculation of volume loss and other analysis of tool wedge geometry along and perpendicularly to the cutting edge. Effectiveness of the method and scanner were successfully verified by a reference ESEM (Environmental Scanning Electron Microscopy method.

  20. An effective sensor for tool wear monitoring in face milling : acoustic emmision

    OpenAIRE

    Mathew, M. T.; P S Pai; Rocha, L A

    2008-01-01

    Acoustic Emission (AE) has been widely used for monitoring manufacturing processes particularly those involving metal cutting. Monitoring the condition of the cutting tool in the machining process is very important since tool condition will affect the part size, quality and an unexpected tool failure may damage the tool, work-piece and sometimes the machine tool itself. AE can be effectively used for tool condition monitoring applications because the emissions from process c...