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Sample records for andco-torrax slagging pyrolysis system

  1. Grid-connected integrated community energy system. Phase II, Stage 2, final report. Preliminary design pyrolysis facility. [Andco-Torrax system

    Energy Technology Data Exchange (ETDEWEB)

    1978-03-22

    The University of Minnesota is studying and planning a grid connected integrated community energy system to include disposal of wastes from health centers and utilizing the heat generated. The University of Minnesota has purchased the so called Southeast Generating Station from the Northern States Power Company. This plant contains two coal-fired boilers that will be retrofitted to burn low-sulfur Montana coal. Building modifications and additions will be made to support the components of the Andco-Torrax system and integrate the system with the rest of the plant. The Andco-Torrax system is a new high-temperature refuse-conversion process known technically as slagging pyrolysis. Although the pyrolysis of solid waste is a relatively new innovation, pyrolysis processes have been used for years by industry. This report covers the preliminary design and operation of the system. (MCW)

  2. Research and development plan for the Slagging Pyrolysis Incinerator

    International Nuclear Information System (INIS)

    Objective is to develop an incinerator for processing disposed transuranium waste. This R and D plan describes the R and D efforts required to begin conceptual design of the Slagging Pyrolysis Incinerator (Andco-Torrax). The program includes: incinerator, off-gas treatment, waste handling, instrumentation, immobilization analyses, migration studies, regulations, Belgium R and D test plan, Disney World test plan, and remote operation and maintenance

  3. Grid Connected Integrated Community Energy System. Volume 4. Integrated solid waste management systems. Final report: Phase I, February 1, 1977-May 31, 1977

    Energy Technology Data Exchange (ETDEWEB)

    1977-06-01

    The cities of Minneapolis and Saint Paul represent the hub of commercial activity for the Twin Cities Metropolitan Region (TCMR). A Metropolitan Council has been charged with a continuous program of research and study concerning the acquisition of necessary facilities for the disposal of solid material for the metropolitan area and the means of financing such facilities. The region is defined; management of solid waste in the region is discussed. The region ranks high in the number of health care units and some data on the facilities are complied. The solid waste input that would result from the health care units is evaluated. Aspects of collection and transportation of solid wastes from the facilities and pyrolysis facility selection are described. A report is provided for the conceptual design, preliminary energy analysis, and preliminary financial analysis for a 132 US TPD Andco-Torrax slagging pyrolysis system.

  4. Design criteria for Reedy Creek Demonstration Project

    International Nuclear Information System (INIS)

    This document defines the basic criteria for the 100-ton/day pilot plant which will use the Andco-Torrax pyrolysis process at Walt Disney World in Orlando, Florida, to produce hot water. The waste will simulate transuranic wastes which are stored at INEL. The Andco-Torrax process is designed to convert mixed municipal refuse into energy and is called slagging pyrolysis solid waste conversion

  5. Grid connected integrated community energy system. Phase II: final state 2 report. Preliminary design waste management and institutional analysis

    Energy Technology Data Exchange (ETDEWEB)

    1978-03-22

    The Preliminary Design of a Regional, Centralized Solid Waste Management System for the Twin Cities Metropolitan Region in Minnesota is presented. The concept has been developed for the sound environmental and safe disposal of solid waste generated from its health care industry, although some additional waste supplements are included as economic assistance in order to approach a competitive alternative to current health care solid waste disposal costs. The system design focuses on a 132 tons per day high-temperature, slagging pyrolysis system manufactured by Andco Incorporated, Andco-Torrax Division Design criteria are given. A Collection and Transportation System (CTS) has been planned for the movements of solid waste (General and Special) from the generating HHC facilities within a 10-mile waste-shed zone, for municipal solid waste from a local transfer station currently processing municipal solid waste, and for pyrolysis residue to final disposal. Each of these facilities is now considered as service contract operations. Approximately 15 vehicle trips per day are estimated as vehicle traffic delivering the refuse to the pyrolysis facility. Cost estimates for the CTS have been determined in conjunction with current municipal refuse haulers in the TCMR, and valued at the following: HHC General Solid Waste (HHC/GSW) at 6.00 $/T; HHC Special Solid Waste (HHC/SSW) at 20.00 $/T; Municipal Transfer at 4.00 to be paid the pyrolysis system as a drop charge. Special box-bag containers are to be required in handling the HHC/SSW at a cost of 30.19 $/T estimate. The total operating cost for the pyrolysis system has been estimated to be 13.73 $/T, with a steam credit of 11.70 $/T, to yield a net cost of 2.03 $/T. Capital cost has been estimated to be 7,700,800 dollars, 1978. A back-up facility capital investment of $163,000 dollars, 1978 has been estimated, which should be applied to the existing University of Minnesota incinerator.

  6. Biomass conversion processes for energy and fuels

    Science.gov (United States)

    Sofer, S. S.; Zaborsky, O. R.

    The book treats biomass sources, promising processes for the conversion of biomass into energy and fuels, and the technical and economic considerations in biomass conversion. Sources of biomass examined include crop residues and municipal, animal and industrial wastes, agricultural and forestry residues, aquatic biomass, marine biomass and silvicultural energy farms. Processes for biomass energy and fuel conversion by direct combustion (the Andco-Torrax system), thermochemical conversion (flash pyrolysis, carboxylolysis, pyrolysis, Purox process, gasification and syngas recycling) and biochemical conversion (anaerobic digestion, methanogenesis and ethanol fermentation) are discussed, and mass and energy balances are presented for each system.

  7. Petrogenetic characteristics of molten slag from the pyrolysis/melting treatment of MSW.

    Science.gov (United States)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-03-01

    MSW slag materials derived from four pyrolysis melting plants in Japan were studied from the viewpoint of petrology in order to discriminate the glass and mineral phases and to propose a petrogenetic model for the formation process of molten slag. Slag material is composed of two major components: melt and refractory products. The melt products that formed during the melting process comprise silicate glass, and a suite of minerals as major constituents. The silicate glass is essentially composed of low and high silica glass members (typically 30% and 50% of SiO(2), respectively), from which minerals such as spinels, melilite, pseudowollastonite, and metallic inclusions have been precipitated. The refractory products consist mainly of pieces of metals, minerals and lithic fragments that survived through the melting process. Investigations demonstrated that the low silica melts (higher Ca and Al contents) were produced at upper levels of high temperature combustion chamber HTCC, at narrower temperature ranges (1250-1350 degrees C), while the high silica melts formed at broader temperature ranges (1250-1450 degrees C), at the lower levels of HTCC. The recent temperature ranges were estimated by using CaOAl(2)O(3)SiO(2) (CAS) ternary liquidus diagram that are reasonably consistent with those reported for a typical combustor. It was also understood that the samples with a higher CaO/SiO(2) ratio (>0.74-0.75) have undergone improved melting, incipient crystallization of minerals, and extensive homogenization. The combined mineralogical and geochemical examinations provided evidence to accept the concept of stepwise generation of different melt phases within the HTCC. The petrogenesis of the melt products may therefore be described as a two-phase melt system with immiscible characteristics that have been successively generated during the melting process of MSW. PMID:18922688

  8. Criticality calculations and criticality monitoring studies of the slagging pyrolysis incinerator facility

    International Nuclear Information System (INIS)

    It was determined that the criticality hazard associated with the Slagging Pyrolysis Incinerator (SPI) Facility would be minimal if a three-level criticality-hazard prevention program were implemented. The first strategy consists of screening all incoming wastes for fissile content. The second prevention level is provided by introducing a small concentration of a neutron-absorbing compound, such as B2O3, into the input waste stream. The third prevention level is provided by direct criticality-hazard monitoring using sensitive neutron detectors in all regions of the facility where a significant hazard has been identified - principally the drying, pyrolysis, and slag regions. The facility could be shut down rapidly for cleanout if the measurements indicate an unsafe condition is developing. The criticality safety provided by the product of these three independent measures should reduce the hazard to a negligible level

  9. Chemical and mineralogical evaluation of slag products derived from the pyrolysis/melting treatment of MSW.

    Science.gov (United States)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2006-01-01

    This paper provides the results of studies on the characteristics of novel material derived from pyrolysis/melting treatment of municipal solid waste in Japan. Slag products from pyrolysis/melting plants were sampled for the purpose of detailed phase analysis and characterization of heavy metal-containing phases using optical microscopy, electron probe microanalysis (EPMA), XRF and XRD. The study revealed that the slag material contains glass (over 95%), oxide and silicate minerals (spinel, melilite, pseudowollastonite), as well as individual metallic inclusions as the major constituents. A distinct chemical diversity was discovered in the interstitial glass in terms of silica content defined as low and high silica glass end members. Elevated concentrations of Zn, Cr, Cu, Pb and Ba were recorded in the bulk composition. Cu, Pb and Ba behave as incompatible elements since they have been markedly characterized as part of polymetallic alloys and insignificantly sulfides in the form of spherical metallic inclusions associated with tracer amounts of other elements such as Sb, Sn, Ni, Zn, Al, P and Si. In contrast, an appreciable amount of Zn is retained by zinc-rich end members of spinel and partially by melilite and silica glass. Chromium exhibits similar behavior, and is considerably held by Cr-rich spinel. The intense incorporation of Zn and Cr into spinel indicates the very effective enrichment of these two elements into phases more environmentally resistant than glass. There was no evidence, however, that Cu and Pb enter into the structure of the crystalline silicates or oxides that may lead to their easier leachability upon exposure to the environment. PMID:16446083

  10. A New Waste Disposal Technology-plasma arc Pyrolysis System

    Institute of Scientific and Technical Information of China (English)

    黄建军; 施嘉标; 梁荣庆; 刘正之

    2003-01-01

    This paper introduces a new waste disposal technology with plasma arc. Being different from conventional combustion or burning such as incineration, it is based on a process called controlled pyrolysis-thermal destruction and recovery process. It has four advantages, they are completely safe, clean, high-energy synthesis gas, non-toxic vitrified slag and metal.

  11. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  12. Mass balance and exergy analysis of a fast pyrolysis system

    Science.gov (United States)

    Mass balance closure and exergetic efficiency is evaluated for a bench scale fast pyrolysis system. The USDA Agricultural Research Service (ARS) has developed this system for processing energy crops and agricultural residues for bio-oil (pyrolysis oil or pyrolysis liquids) production. Mass balance c...

  13. Application of Improved HMM Algorithm in Slag Detection System

    Institute of Scientific and Technical Information of China (English)

    TAN Da-peng; LI Pei-yu; PAN Xiao-hong

    2009-01-01

    To solve the problems of ladle slag detection system (SDS),such as high cost,short service life,and inconvenient maintenance,a new SDS realization method based on hidden Markov model (HMM) was put forward.The physical process of continuous casting was analyzed,and vibration signal was considered as the main detecting signal according to the difference in shock vibration generated by molten steel and slag because of their difference in density.Automatic control experiment platform oriented to SDS was established,and vibration sensor was installed far away from molten steel,which could solve the problem of easy power consumption by the sensor.The combination of vector quantization technology with learning process parameters of HMM was optimized,and its revaluation formula was revised to enhance its recognition effectiveness.Industrial field experiments proved that this system requires low cost and little rebuilding for current devices,and its slag detection rate can exceed 95 %.

  14. Computer recognition of slag property diagrams in ternary systems

    Institute of Scientific and Technical Information of China (English)

    Jinxiong Lu; Li Wang; Jiongming Zhang; Xinhua Wang

    2004-01-01

    In order to take data information from the slag property diagram in a ternary system automatically and actually, a picture recognition and drawing software has been developed by Visual Basic 6.0 based on the image coding principle of computer system and the graphics programming method of VB. This software can transform the ternary system isopleth diagram from bitmap format to data file and establish a corresponding database which can be applied to rapidly retrieve a mass of data and make correlative thermodynamics or kinetics calculation. Besides, it still has the function of drawing the ternary system diagram which can draw different kinds of property parameters in the same diagram.

  15. Improvement of the high temperature slagging incineration system

    International Nuclear Information System (INIS)

    The objective of this paper is to describe the High Temperature Slagging Incinerator (HTSI) application study to reduce the volume of low level dry active waste (DAW) generated at nuclear power stations in Japan. The system, originally developed by SCK/CEN in Belgium, is being practically applied for the treatment of radioactive waste in Europe. JGC has been conducting the R and D work with a view to improving overall performance of the system and enhancing its safety and reliability. The performance tests of a pilot plant with a design capacity of 100 kg/hr revealed a number of positive attributes. It also ensures stable products which can be readily solidified when necessary for disposal

  16. A plasma-arc pyrolysis system for hazardous waste treatment

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ A laboratory system for the treatment of medical and hazardous wastes via AC plasma-arc pyrolysis was recently built up by a research team led by Prof. SHENG Hongzhi at the CAS Institute of Mechanics (IMECH) in Beijing.

  17. Reduction of nitrobenzene by steel convert slag with Fe(II) system: The role of calcium in steel slag

    International Nuclear Information System (INIS)

    Highlights: ► Steel convert slag (SCS) adsorbed Fe(II) by ion replacement with Ca(II) in SCS. ► Adsorbed Fe(II) on SCS were able to reduce nitrobenzene to aniline. ► A three-step model was proposed for nitrobenzene reduction in SCS-Fe(II) system. - Abstract: Experiments were conducted to examine of nitrobenzene reduction by steel convert slag (SCS) with Fe(II) system. The results showed SCS with Fe(II) was an effective reductant for nitrobenzene at pH 5.5–6.5. Further analysis suggested Fe(II) was adsorbed by SCS through ion replacement with SCS-bound Ca(II). More than 81% of the total Ca(II) in SCS was replaced with dissolved Fe(II), indicating a high adsorption capacity for Fe(II) (more than 5.82 mmol Fe(II)/g SCS). A three step mechanism (replacement process, conversion process and electron transfer process) was proposed for nitrobenzene reduction by SCS with Fe(II) system. The amount of Ca(II) in SCS determined the adsorption capacity for Fe(II) and further determined the reduction capacity of SCS with Fe(II) system.

  18. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  19. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. PMID:25597686

  20. A Compact, Efficient Pyrolysis/Oxidation System for Solid Waste Resource Recovery in Space Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Both pyrolysis and oxidation steps have been considered as the key solid waste processing step for a Controlled Ecological Life Support System (CELSS). Pyrolysis is...

  1. Reduction of acid rock drainage using steel slag in cover systems over sulfide rock waste piles.

    Science.gov (United States)

    de Almeida, Rodrigo Pereira; Leite, Adilson do Lago; Borghetti Soares, Anderson

    2015-04-01

    The extraction of gold, coal, nickel, uranium, copper and other earth-moving activities almost always leads to environmental damage. In metal and coal extraction, exposure of sulfide minerals to the atmosphere leads to generation of acid rock drainage (ARD) and in underground mining to acid mine drainage (AMD) due to contamination of infiltrating groundwater. This study proposes to develop a reactive cover system that inhibits infiltration of oxygen and also releases alkalinity to increase the pH of generated ARD and attenuate metal contaminants at the same time. The reactive cover system is constructed using steel slag, a waste product generated from steel industries. This study shows that this type of cover system has the potential to reduce some of the adverse effects of sulfide mine waste disposal on land. Geochemical and geotechnical characterization tests were carried out. Different proportions of sulfide mine waste and steel slag were studied in leachate extraction tests. The best proportion was 33% of steel slag in dry weight. Other tests were conducted as follows: soil consolidation, saturated permeability and soil water characteristic curve. The cover system was numerically modeled through unsaturated flux analysis using Vadose/w. The solution proposed is an oxygen transport barrier that allows rain water percolation to treat the ARD in the waste rock pile. The results showed that the waste pile slope is an important factor and the cover system must have 5 m thickness to achieve an acceptable effectiveness. PMID:25750056

  2. Continuous-Flow Inlet Systems for Low Pressure Curie-Point Pyrolysis. Introduction of Pulse-Pyrolysis

    DEFF Research Database (Denmark)

    Egsgaard, Helge; Carlsen, Lars

    1984-01-01

    With emphasis on a constant reactant flow, a series of inlet systems for gas-phase Curie-point pyrolysis—mass spectrometry experiments have been studied. Inlet systems for the handling of gaseous, liquid and oligomeric (solid) samples have been designed and their performances evaluated. The...... principle of pulse-pyrolysis is introduced and its applicability to kinetic studies outlined....

  3. Pyrolysis gasification and melting system for MSW. 1st Report. Summary of demonstration plant; Toshi gomi no netsubunkai gas ka yoyu system. 1. Jissho plant no gaiyo

    Energy Technology Data Exchange (ETDEWEB)

    Motegi, M.; Tago, Y.; Hagiya, M. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-03-01

    Pyrolysis gasification and melting of MSW (municipal solid waste) is a technology whereby MSW is subjected to pyrolysis at relatively low temperatures of 400-450degC for reduction in molecular weight and is next exposed to high temperatures (not lower than 1300degC) for combustion at a low air ratio utilizing the energy of the gas and char produced in the low-temperature stage. The resultant ash is ultimately melted for conversion into slag. Facilities capable of 2.4t/d or so were used for basic studies, and now a 20t/d demonstration plant is under construction (to come into operation in July, 1998). The general and peculiar features of the new plant are outlined in this report. It is a system consisting of IHI`s externally heated kiln and Kubota`s rotary surface melting furnace, and is to burn at an assured dioxin level of 0.1ng-TEQ/m{sup 3}N or lower and a target dioxin level of 0.01ng-TEQ/m{sup 3}N or lower. So that it may efficiently deal with low calorie waste containing much moist, it incorporates a through-flow dryer into its pre-treatment stage, and utilizes the pyrolysis-produced gas and char as the energy source in its routine operation, except in the process of start-up. 1 ref., 6 figs.

  4. Biomass pyrolysis processes: performance parameters and their influence on biochar system benefits

    OpenAIRE

    Brownsort, Peter A

    2009-01-01

    This study focuses on performance of biomass pyrolysis processes for use in biochar systems. Objectives are to understand the range of control of such processes and how this affects potential benefits of pyrolysis biochar systems, in particular for climate change mitigation. Slow, intermediate and fast pyrolysis processes are reviewed. Product yield distributions change depending on feedstock composition and preparation, control of temperature and material flows. These allow s...

  5. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  6. INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

    Energy Technology Data Exchange (ETDEWEB)

    Eric Sandvig; Gary Walling; Robert C. Brown; Ryan Pletka; Desmond Radlein; Warren Johnson

    2003-03-01

    Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MW{sub e}; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system.

  7. INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

    International Nuclear Information System (INIS)

    Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MWe; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system

  8. A PROTOTYPE MOBILE SYSTEM FOR PYROLYSIS OF AGRICULTURAL AND/OR SILVICULTURAL WASTES

    Science.gov (United States)

    This research program was initiated to investigate three elements of a prototype mobile system for pyrolysis of agricultural and/or silvicultural wastes into clean, transportable fuels: the pyrolytic converter itself, a pyrolysis-gas-fueled internal combustion engine, and the com...

  9. Decomposition Kinetics of Titania Slag in Eutectic NaOH-NaNO3 System

    Science.gov (United States)

    Wang, Dong; Wang, Zhi; Qi, Tao; Wang, Lina; Xue, Tianyan

    2016-02-01

    The decomposition kinetics and mechanism of titania slag in eutectic NaOH-NaNO3 system were studied in the temperature range 623 K to 723 K (350 °C to 450 °C). Decomposed products were examined using X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy. It has been identified that the main product is Na2TiO3 and the decomposition kinetics of titania slag followed a shrinking unreacted core model. It is proposed that the chemical reaction process was the rate determining step with apparent activation energy of 62.4 kJ/mol. NaNO3 was mainly acted as oxygen carrier and mass transport agent to lower the viscosity of the system. The purity of TiO2 obtained in the product was up to 99.3 pct. A flow diagram to produce TiO2 and to recycle the media was proposed.

  10. Thermodynamic Studies of the Fe-Pt System and “FeO”-Containing Slags for Application Towards Ladle Refining

    OpenAIRE

    Fredriksson, Patrik

    2003-01-01

    In the present work, the thermodynamic activites of ironoxide, denoted as "FeO" in the slag systems Al2O3-"FeO", CaO-"FeO", "FeO"-SiO2, Al2O3-"FeO"-SiO2, CaO-"FeO"-SiO2and "FeO"-MgO-SiO2were investigated by employing the gasequilibration technique at steelmaking temperatures. Thestrategy was to expose the molten slag mixtures kept inplatinum crucibles for an oxygen potential, determined by aCO/CO2-ratio. A part of the iron reduced from the "FeO"in the slag phase was dissolved into the Pt cruc...

  11. Damage monitoring of refractory wall in a generic entrained-bed slagging gasification system

    Energy Technology Data Exchange (ETDEWEB)

    Chakraborty, S.; Sarkar, S.; Gupta, S.; Ray, A. [Penn State University, University Park, PA (USA). Dept. of Mechanical Engineering

    2008-12-15

    The main cause of performance degradation in entrained-bed slagging gasification systems is attributed to evolution of structural damage in the refractory walls. Early detection of such damage is necessary to avert unscheduled shutdown of a gasification plant. This paper develops an integrated computer simulation model of a generic entrained-bed slagging gasifier for formulation of a damage prediction algorithm with the objective of real-time degradation monitoring and condition-based maintenance of refractory walls. The integrated simulation model yields: (a) quasi-steady-state spatial temperature profiles at any cross-section of the gasification system, and (b) dynamic response of the refractory wall temperature that is measured by an array of sensors installed at specified locations on the external surface of the gasifier wall. The key idea for early detection of refractory-wall damage is built upon the fact that a local anomaly (i.e. deviation from the nominal condition) is likely to influence the temperature gradient in the refractory wall due to changes in the thermal impedance. The information from dynamic response of refractory temperature is extracted in a compressed form as statistical patterns of evolving anomaly through usage of a recently reported data-driven pattern identification tool called symbolic dynamic filtering (SDF). The results of this model-based investigation show that the proposed anomaly detection and damage prediction method is potentially capable of characterizing the health status of refractory walls in particular and the entire gasification system in general. The SDF algorithms in this paper are implemented on the MATLAB platform and are interfaced with the gasification plant simulation model for emulation of real-time degradation monitoring.

  12. Fault Analysis and Innovation in Slag Discharge System of 440-t/h CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    Xu Qisheng; Song Jinghui

    2009-01-01

    @@ CFB boilers have been widely used in China in recent years with their perfect performances in coal adaptability,load variation capability and lower pollutant emission.The No.3 135-MW CFB unit in Lianzhou Power Plant is the first 440-t/h series CFB unit in Guangdong Province.It finished 72-hour trial operation in Feb.2004 and was transferred to trial operation.During the trial operation and the next commercial operation,there were some problems happened in the boiler slag discharging system,seriously affecting the safe and reliable operation and the loading capability.After innovation,these problems have been completely solved.Hopefidly the solutions may be used for reference to the units with similar problems.

  13. Investigating the potential for a self-sustaining slow pyrolysis system under varying operating conditions

    OpenAIRE

    Crombie, Kyle; MASEK, Ondrej

    2014-01-01

    This work aimed to investigate the impact of highest treatment temperature (HTT), heating rate, carrier gas flow rate and feedstock on the composition and energy content of pyrolysis gas to assess whether a self-sustained system could be achieved through the combustion of the gas fraction alone, leaving other co-products available for alternative high-value uses. Calculations based on gas composition showed that the pyrolysis process could be sustained by the energy contained within the pyrol...

  14. Investigating the potential for a self-sustaining slow pyrolysis system under varying operating conditions.

    Science.gov (United States)

    Crombie, Kyle; Mašek, Ondřej

    2014-06-01

    This work aimed to investigate the impact of highest treatment temperature (HTT), heating rate, carrier gas flow rate and feedstock on the composition and energy content of pyrolysis gas to assess whether a self-sustained system could be achieved through the combustion of the gas fraction alone, leaving other co-products available for alternative high-value uses. Calculations based on gas composition showed that the pyrolysis process could be sustained by the energy contained within the pyrolysis gases alone. The lower energy limit (6% biomass higher heating value (HHV)) was surpassed by pyrolysis at ⩾450°C while only a HTT of 650°C consistently met the upper energy limit (15% biomass HHV). These findings fill an important gap in literature related to the energy balance of the pyrolysis systems for biochar production, and show that, at least from an energy balance perspective; self-sustained slow pyrolysis for co-production of biochar and liquid products is feasible. PMID:24747394

  15. An intelligent monitoring system for the detection of slag deposition on a pulverized coal fired burner

    Energy Technology Data Exchange (ETDEWEB)

    Tan, C.K.; Wilcox, S.J.; Ward, J.; Lewitt, M. [University of Glamorgan, Pontypridd (United Kingdom). School for Technology

    2005-08-01

    The objective of this paper is to describe the further development of a monitoring system to detect the presence of so-called burner eyebrows, i.e. relatively large deposits of slag around the burner quarl in pulverized coal fired boilers. Experiments were undertaken with a range of coals and with various artificial eyebrows constructed from cast refractory inserts. The system uses a microphone to detect combustion noise and an infrared sensor which measures flame radiation, and the signals from these cheap, easily installed sensors were analyzed by a hybrid neural network. In tests with two coals, the system was able to distinguish the different eyebrows with a high degree of accuracy if representative data were used to train the network for each particular coal. In further tests with a range of six different coals, the system was able to distinguish between a clean burner and one fitted with a particular sized eyebrow. In this case, it proved to be possible to use only the features from three of the coals in the training process and the data from the remaining fuels for validation. The monitoring system, therefore, appears to be relatively independent of changes to the coal fired by the burner if trained with a representative range of coals. Finally, this paper presents a possible method to detect burner eyebrows via the evaluation of so-called 'eyebrow indices' using a self-organizing map which is trained solely using clean burner sensor patterns.

  16. Interfacial tension studies between Fe-Cu-Ni sulfide and halo-norilsk basalt slag system

    Institute of Scientific and Technical Information of China (English)

    SU; Shangguo

    2005-01-01

    The interfacial tension of the matte/halo-Norilsk basalt slag systems of FeS-Cu2S-Ni3S2 and FeO-FeS were investigated using the sessile drop technique. The results indicate that interfacial tension decreases with increasing copper and nickel contents in the matte of FeS-Cu2S-Ni3S2 system while it increases with increasing oxygen content in the matte of FeO-FeS system. It is inferred from these results that two conditions are critical for the formation of giant Cu-Ni sulfide deposits. One is that mafic-ultramafic parent magma of sulfide deposits should be rich in copper and nickel where due to the low interfacial tension, it is difficult to form sulfide droplet in the early stage of magma evolution. In other words, sulfide liquid conglomeration occurs more difficultly. The other condition is that the magma emplacement should be shallow; and a lot of faults occur in the magma emplacement field. Since oxygen content is high in the environment, interfacial tension is high, which helps sulfide liquid conglomeration and consequently Cu-Ni sulfide deposits form.

  17. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    OpenAIRE

    Dawei Zhao; Zuotai Zhang; Xulong Tang; Lili Liu; Xidong Wang

    2014-01-01

    The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF) slag modified by coal ash (CA). The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The ...

  18. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01

    The University of North Dakota Energy & Environmental Research Center (EERC), in partnership with United Technologies Research Center (UTRC) under a U.S. Department of Energy (DOE) contract, has designed, constructed, and operated a 3.0-million Btu/hr (3.2 x 10{sup 6} kJ/hr) slagging furnace system (SFS). Successful operation has demonstrated that the SFS meets design objectives and is well suited for testing very high-temperature heat exchanger concepts. Test results have shown that a high-temperature radiant air heater (RAH) panel designed and constructed by UTRC and used in the SFS can produce a 2000 F (1094 C) process air stream. To support the pilot-scale work, the EERC has also constructed laboratory- and bench-scale equipment which was used to determine the corrosion resistance of refractory and structural materials and develop methods to improve corrosion resistance. DOE projects that from 1995 to 2015, worldwide use of electricity will double to approach 20 trillion kilowatt hours. This growth comes during a time of concern over global warming, thought by many policy makers to be caused primarily by increases from coal-fired boilers in carbon dioxide (CO{sub 2}) emissions through the use of fossil fuels. Assuming limits on CO{sub 2} emissions from coal-fired boilers are imposed in the future, the most economical CO{sub 2} mitigation option may be efficiency improvements. Unless efficiency improvements are made in coal-fired power plants, utilities may be forced to turn to more expensive fuels or buy CO{sub 2} credits. One way to improve the efficiency of a coal-fired power plant is to use a combined cycle involving a typical steam cycle along with an indirectly fired turbine cycle using very high-temperature but low-pressure air as the working fluid. At the heart of an indirectly fired turbine combined-cycle power system are very high-temperature heat exchangers that can produce clean air at up to 2600 F (1427 C) and 250 psi (17 bar) to turn an

  19. TECHNO-ECONOMIC ANALYSIS: PRELIMINARY ASSESSMENT OF PYROLYSIS OIL PRODUCTION COSTS AND MATERIAL ENERGY BALANCE ASSOCIATED WITH A TRANSPORTABLE FAST PYROLYSIS SYSTEM

    OpenAIRE

    Phil Badger; Scott Badger; Maureen Puettmann; Philip Steele; Jerome Cooper

    2011-01-01

    A techno-economic analysis was performed for a 100 dry-ton/day (90,719 kg/day) fast pyrolysis transportable plant. Renewable Oil International® LLC provided the life cycle cost of operating a 100 dry-ton/day fast pyrolysis system using southern pine wood chips as feedstock. Since data was not available from an actual large-scale plant, the study examined data obtained from an actual 15 dry-ton/day pilot plant and from several smaller plants. These data were used to obtain base figures to aid ...

  20. Investigation of Freeze-Linings in Copper-Containing Slag Systems: Part I. Preliminary Experiments

    Science.gov (United States)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2013-06-01

    Slag freeze-linings are increasingly used in industrial pyrometallurgical processes to insure that furnace integrity is maintained in aggressive high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat-transfer models. The focus of the present research is to determine the impact of slag chemistry and local process conditions on the microstructures, thickness, stability, and heat-transfer characteristics of the frozen deposit at steady-state conditions. The formation of the freeze-linings is studied under controlled laboratory conditions using an air-cooled "cold-finger" technique for Cu-Fe-Si-Al-O slag at equilibrium with metallic copper relevant to the industrial copper smelting processes. The phase assemblages and microstructures of the deposits formed in the cold-finger experiments differ significantly from those expected from phase equilibrium considerations. The freeze-lining deposits have been found, in general, to consist of several layers. Starting from the cold finger, these layers consist of glass; glass with microcrystalline precipitates; closed crystalline layer; and open crystalline layer. Even at steady-state conditions, there was no primary phase sealing layer of delafossite [Cu2O · (Al, Fe)2O3] present at the deposit/liquid interface—these observations differ markedly from those expected from phase equilibrium considerations. The findings have significant practical implications, and potential for the improved design and operation of industrial metallurgical furnaces.

  1. Vaporization behavior of lead from the FeO-CaO-SiO2-Al2O3 slag system

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Vaporization behavior (1163-1463 K) of lead in the slag system of FeO-CaO-SiO2-Al2O3 with CaCl2 was examined.A thermodynamic estimation with the principle of Gibbs free energy minimization showed that the major vapor species from the sample of the FeO-CaO-SiO2-AI203 system+PbO+CaCl2 were metallic Pb,PbC1,PbCl2,and FeC12,at the experimental temperature range.The experimental results show that the mole ratio of vaporized CI in lead chlorides to vaporized Pb,simply expressed as CI/Pb,decreases with increasing temperature.The larger CUPb means a larger ratio of gaseous PbCl2,since metallic Pb and PbCI vapors are formed in a similar reduction atmosphere.The evaporation is initially rapid and becomes steady after holding for 10 rain.Gaseous PbCI2 is mainly formed during the heating period,and at the holding stage,it reacts with FeO to produce gaseous FeCI2.With regard to slag composition,FeO content and basicity significantly affect the evaporation of lead.High FeO content and high basicity promotes the formation of metallic Pb and PbCI,whereas,it prohibits PbCl2 evaporation.

  2. Thermodynamics of Gold Dissolution Behavior in CaO-SiO2-Al2O3-MgOsat Slag System

    Science.gov (United States)

    Han, Yun Soon; Swinbourne, Douglas R.; Park, Joo Hyun

    2015-12-01

    Gold solubility in the CaO-SiO2-Al2O3-MgOsat slag system was measured at 1773 K (1500 °C) under a CO2-CO atmosphere over a wide range of compositions, i.e., 8 to 40 mass pct CaO, 26 to 50 mass pct SiO2, and 0 to 36 mass pct Al2O3, to determine the dissolution mechanism of gold in the CaO-based metallurgical slags. Gold solubility in the present slag system increased with increasing oxygen partial pressure and increasing activity of CaO. From the thermodynamic analysis, the dissolution mechanism of gold into the (alumino-)silicate melts is proposed as follows according to the activity of basic oxide, which indicates that the predominant species of gold is dependent on slag basicity. {Au}(s) + 1/4{O}2 (g) + 1/2( {{O}^{2 - } } ) = ( {{AuO}^{ - } } ),quad ( {a_{BO} 0.1} ) The enthalpy change for the dissolution of gold into the CaO-SiO2-Al2O3-MgOsat slag system was measured to be about -80 kJ/mol, indicating that the gold dissolution is exothermic. From the iso-Au solubility contours, the dominant factor affecting the gold dissolution behavior is the (CaO + MgO)/SiO2 ratio, whereas the influence of Al2O3 was negligible. Consequently, less basic slags and higher processing temperatures, in conjunction with a strongly reducing atmosphere, are recommended to increase gold recovery during pyro-processing of Au-containing e-wastes.

  3. A FULLY IMPLICIT MATERIAL RESPONSE CODE WITH ABLATION AND PYROLYSIS FOR SIMULATION OF THERMAL PROTECTION SYSTEMS

    OpenAIRE

    D'Ambrosio, Domenic; Dal Bianco, Alessandra; Mareschi, Vincenzo

    2015-01-01

    The purpose of this paper is to introduce and describe a 2-D fully implicit numerical simulation tool capable of evaluating the behaviour of an ablative charring thermal protection system during atmospheric entry. In particular, the computational tool can model the heat transfer inside a solid porous material and the decomposition of the latter, pyrolysis gas density, pressure and speed distributions and surface recession. The governing equations are fully coupled and are integrated using a t...

  4. Experimental determination and numerical simulation of viscositites in slag-systems under gasification conditions; Experimentelle Bestimmung und numerische Simulation von Viskositaeten in Schlackesystemen unter Vergasungsbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Nentwig, Thomas

    2011-07-01

    Silica melts are reflected in many different industrial and natural processes such as slags in steel production and gasification of coal, glass in the glass making industry, lava in the volcanology and in lots of other fields. Rheological properties like the viscosity of this silica melts are really important in all of these processes. A general and good working viscosity model would help all scientists and engineers, who have to simulate and optimise these processes. First, it is important to have the possibility to measure viscosities of slags. As part of this PhD thesis a new high-temperature high-pressure rotational viscosimeter is developed for measurements up to {>=}1600 C and 20 bar. Particularly in relation to the coal gasification process this two parameters are really important, because coal gasification occurs under high temperatures and high pressures. With this new viscosimeter it is possible to measure slag viscosities under realistic gasification conditions. To show that the new viscosimeter works quite good viscosity measurements of four real slags have been done. The influence of pressure and atmosphere on viscosity have been examined. The measurements are also compared with different viscosity models. The Arrhenius- and Weymann-Equation have been determined and the correlation between viscosity and basicity of the slag has been evaluated. In the second part of the Phd thesis a new viscosity model is developed. The model is based on the structure inside the slag and consists in existing thermodynamic models. After a detailed literature research the model is developed for the SiO{sub 2}-Al{sub 2}O{sub 3}-Na{sub 2}O-K{sub 2}O system. The quality of this new model is estimated by comparing calculated viscosity values with measurements found during the literature research. The new model is also compared with other existing models for viscosity calculation.

  5. Vacuum Pyrolysis and Related ISRU Techniques

    Science.gov (United States)

    Cardiff, Eric H.; Pomeroy, Brian R.; Banks, Ian S.; Benz, Alexis

    2007-01-01

    A number of ISRU-related techniques have been developed at NASA Goddard Space Flight Center. The focus of the team has been on development of the vacuum pyrolysis technique for the production of oxygen from the lunar regolith. However, a number of related techniques have also been developed, including solar concentration, solar heating of regolith, resistive heating of regolith, sintering, regolith boiling, process modeling, parts manufacturing, and instrumentation development. An initial prototype system was developed to vaporize regolith simulants using a approx. l square meter Fresnel lens. This system was successfully used to vaporize quantities of approx. lg, and both mass spectroscopy of the gasses produced and Scanning Electron Microscopy (SEM) of the slag were done to show that oxygen was produced. Subsequent tests have demonstrated the use of a larger system With a 3.8m diameter reflective mirror to vaporize the regolith. These results and modeling of the vacuum pyrolysis reaction have indicated that the vaporization of the oxides in the regolith will occur at lower temperature for stronger vacuums. The chemical modeling was validated by testing of a resistive heating system that vaporized quantities of approx. 10g of MLS-1A. This system was also used to demonstrate the sintering of regolith simulants at reduced temperatures in high vacuum. This reduction in the required temperature prompted the development of a small-scale resistive heating system for application as a scientific instrument as well as a proof-of principle experiment for oxygen production.

  6. Influence of electro slag remelting (esr) slags on remelted tool steel

    International Nuclear Information System (INIS)

    CaF/sub 2/ base synthetic slag is used during the electroslag remelting technique. ESR slags are refining components of steel. They are usually ionic conductors and in the liquid state conduct electrical current due to mobility of the ions. Physical properties of the slag such as electrical conductivity, viscosity, melting point, density, surface tension and chemical stability at operating temperature influence the removal of inclusions from the metal and subsequent chemical composition of the alloy. Three different type of molten slags system were used in the ESR process to produce different grades of tool steel. It was concluded that the selected lumps of fluorspar (CaF/sub 2/=98%) can be prefused to decrease the level of impurities and can be used in combination with other three-component slag to achieve the similar properties of end product as in the case of imported CaF/sub 2/ base slag. (author)

  7. TECHNO-ECONOMIC ANALYSIS: PRELIMINARY ASSESSMENT OF PYROLYSIS OIL PRODUCTION COSTS AND MATERIAL ENERGY BALANCE ASSOCIATED WITH A TRANSPORTABLE FAST PYROLYSIS SYSTEM

    Directory of Open Access Journals (Sweden)

    Phil Badger

    2011-02-01

    Full Text Available A techno-economic analysis was performed for a 100 dry-ton/day (90,719 kg/day fast pyrolysis transportable plant. Renewable Oil International® LLC provided the life cycle cost of operating a 100 dry-ton/day fast pyrolysis system using southern pine wood chips as feedstock. Since data was not available from an actual large-scale plant, the study examined data obtained from an actual 15 dry-ton/day pilot plant and from several smaller plants. These data were used to obtain base figures to aid in the development of models to generate scaled-up costs for a larger 100 dry-ton/day facility. Bio-oil represented 60% of mass of product yield. The cost for the bio-oil from fast pyrolysis was valued at $0.94/gal. Energy cost bio-oil and char was valued at $6.35/MMBTU. Costs associated with purchasing feedstocks can drastically influence the final cost of the bio-oil. The assumed cost of feedstocks was $25/wet ton or $50/dry ton. This paper is part of a larger study investigating the economic and environmental impacts for producing bio-oil / biocide wood preservatives.

  8. Thermodynamic properties of chromium bearing slags and minerals. A review

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanping; Holappa, L.

    1996-12-31

    In this report, the thermodynamic properties of chromium bearing slags and minerals were reviewed based on the available information in the literature. It includes the analysing methods for oxidation state of chromium in slags, oxidation state of chromium and activities of chromium oxides in slags and minerals. The phase diagrams of chromium oxide systems and chromium distributions between slag and metal phases are also covered ill this review. Concerning the analysing methods, it was found that most of the available approaches are limited to iron free slag systems and the sample preparation is very sensitive to the analysing results. In silicate slags under reducing atmosphere, divalent and trivalent chromium co-exist in the slags. It is agreed that the fraction of divalent chromium to total chromium increases with higher temperature, lower slag basicity and oxygen potential. For the slags under oxidising atmosphere, trivalent, pentavalent and hexavalent states were reported to be stable. The activities of CrO and CrO{sub 1.5} were concluded to have positive deviation from ideal solution. Slag basicity has a positive effect and temperature has a negative effect on the activities of chromium oxides. The phase diagrams of the Cr-O, binary, and ternary chromium containing oxide systems have been examined systematically. The analysis shows that the data on the quaternary and quinary systems are insufficient, and require further investigation. The most important features of the chromium containing silicate slags are the large miscibility gaps and the stability of the chromite spinel. (orig.) (76 refs.)

  9. Limitation of Sulfide Capacity Concept for Molten Slags

    Science.gov (United States)

    Jung, In-Ho; Moosavi-Khoonsari, Elmira

    2016-04-01

    The sulfide capacity concept has been widely used in pyrometallurgy to define sulfur removal capacities of slags. Typically, the sulfide capacity is considered to be a unique slag property depending only on temperature regardless of partial pressures of oxygen and sulfur. In the present study, it is demonstrated that sulfide capacities of slags in particular those of Na2O-containing slags can vary with partial pressures of oxygen and sulfur due to large solubility of sulfide in Na2O-containing slag systems.

  10. Investigating the use of phenolic rich fraction of pyrolysis bio-oils as an adhesive system

    Science.gov (United States)

    Sahaf, Amir

    Fast pyrolysis allows converting of up to 75 % of biomass into a crude bio-oil, which can be separated into a phenolic rich fraction (PRF) via ethyl acetate extraction while a sugar rich fraction preferentially concentrates in the aqueous phase. Rheological and thermal characterization of heat treated PRF from pyrolysis of Douglas Fir is performed using cone and plate rheology set up, dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC). The results show that this material demonstrates a unique thermoplastic behavior with low Tg and softening point that can be systematically manipulated through changes in thermal history. As these materials are good candidates for development of hot melt adhesives, lap shear tests were also performed using wood stripes to evaluate their mechanical properties as an adhesive. Optimization of properties of the PRF is sought in this study through polymer blending with other bio-degradable thermoplastic poly(epsilon-caprolactone) (PCL) and poly(lactic acid) (PLA). Blends of PRF/PCL and PRF/PLA of different ratios are prepared by solvent casting and melt blending and thermally and thermomechanically characterized for their miscibility and phase behavior. Presence of molecular interactions are furthur investigated using Fourier transform infrared spectoscopy (FTIR). The blends show complete miscibility based on their Tg and melting points and significant improvement in shear strength is observed. Mechanisms leading to changes in properties are described and a physical model is proposed. The blend systems have good potential to be used as a thermoplastic bio degradable adhesives with satisfactoty properies.

  11. Prospective life cycle carbon abatement for pyrolysis biochar systems in the UK

    International Nuclear Information System (INIS)

    Life cycle assessment (LCA) of slow pyrolysis biochar systems (PBS) in the UK for small, medium and large scale process chains and ten feedstocks was performed, assessing carbon abatement and electricity production. Pyrolysis biochar systems appear to offer greater carbon abatement than other bioenergy systems. Carbon abatement of 0.7-1.3 t CO2 equivalent per oven dry tonne of feedstock processed was found. In terms of delivered energy, medium to large scale PBS abates 1.4-1.9 t CO2e/MWh, which compares to average carbon emissions of 0.05-0.30 t CO2e/MWh for other bioenergy systems. The largest contribution to PBS carbon abatement is from the feedstock carbon stabilised in biochar (40-50%), followed by the less certain indirect effects of biochar in the soil (25-40%)-mainly due to increase in soil organic carbon levels. Change in soil organic carbon levels was found to be a key sensitivity. Electricity production off-setting emissions from fossil fuels accounted for 10-25% of carbon abatement. The LCA suggests that provided 43% of the carbon in the biochar remains stable, PBS will out-perform direct combustion of biomass at 33% efficiency in terms of carbon abatement, even if there is no beneficial effect upon soil organic carbon levels from biochar application. - Research highlights: → Biochar systems offer greater carbon abatement than combustion or gasification. → Carbon abatement of 0.7-1.4t CO2e/dry tonne of feedstock processed was found. → Change in soil organic carbon stocks induced by biochar is the key sensitivity. → Biochar systems produce less electricity then combustion or gasification.

  12. Functions of slags and gravels as substrates in large-scale demonstration constructed wetland systems for polluted river water treatment.

    Science.gov (United States)

    Ge, Yuan; Wang, Xiaochang; Zheng, Yucong; Dzakpasu, Mawuli; Zhao, Yaqian; Xiong, Jiaqing

    2015-09-01

    The choice of substrates with high adsorption capacity, yet readily available and economical is vital for sustainable pollutants removal in constructed wetlands (CWs). Two identical large-scale demonstration horizontal subsurface flow (HSSF) CWs (surface area, 340 m(2); depth, 0.6 m; HLR, 0.2 m/day) with gravel or slag substrates were evaluated for their potential use in remediating polluted urban river water in the prevailing climate of northwest China. Batch experiments to elucidate phosphorus adsorption mechanisms indicated a higher adsorption capacity of slag (3.15 g/kg) than gravel (0.81 g/kg), whereby circa 20 % more total phosphorus (TP) removal was recorded in HSSF-slag than HSSF-gravel. TP removal occurred predominantly via CaO-slag dissolution followed by Ca phosphate precipitation. Moreover, average removals of chemical oxygen demand and biochemical oxygen demand were approximately 10 % higher in HSSF-slag than HSSF-gravel. Nevertheless, TP adsorption by slag seemed to get quickly saturated over the monitoring period, and the removal efficiency of the HSSF-slag approached that of the HSSF-gravel after 1-year continuous operation. In contrast, the two CWs achieved similar nitrogen removal during the 2-year monitoring period. Findings also indicated that gravel provided better support for the development of other wetland components such as biomass, whereby the biomass production and the amount of total nitrogen (TN; 43.1-59.0 g/m(2)) and TP (4.15-5.75 g/m(2)) assimilated by local Phragmites australis in HSSF-gravel were higher than that in HSSF-slag (41.2-52.0 g/m(2) and 3.96-4.07 g/m(2), respectively). Overall, comparable pollutant removal rates could be achieved in large-scale HSSF CWs with either gravel or slag as substrate and provide a possible solution for polluted urban river remediation in northern China. PMID:25916476

  13. High temperature pyrolysis: A new system for isotopic and elemental analysis

    International Nuclear Information System (INIS)

    A new method for the automated sample conversion and on-line determination of deuterium, carbon, nitrogen and oxygen isotopes for organic and inorganic substances is presented. The samples are pyrolytically decomposed in presence of reactive carbon in a high temperature pyrolysis system (HTP) at a temperature higher than 1400 deg. C. The method has a great potential for the analysis of hydrogen, carbon, nitrogen and oxygen stable isotopes ratios. The instrumentation and application is very simple and cost effective. The reproducibility of the δ-values is 3 per mille for D/H, 0.3 per mille for 18O, and 0.2 per mille for 13C and 15N respectively. The system is suitable for solid, liquid and gaseous samples. Results are presented for the isotopic composition of international reference materials which show the precision and accuracy of the method. (author)

  14. Energy and environmental analysis of an innovative system based on municipal solid waste (msw) pyrolysis and combined cycle

    OpenAIRE

    Baggio, Paolo; Baratieri, Marco; Gasparella, Andrea; Longo, Giovanni A.

    2007-01-01

    Energy and environmental analysis of an innovative system based on municipal solid waste (msw) pyrolysis and combined cycle correspondence: Corresponding author. Tel.: +39 0444 998726; fax: +39 0444 998888. (Longo, Giovanni A.) (Longo, Giovanni A.) University of Trento, Dept. of Civil and Environmental Engineering - Via Mesiano 77--> , 38050 Trento--> - ITALY (Baggio, Paolo) University of Trento, Dept. ...

  15. Modelling and experimental validation of the viscosity of liquid phases in oxide systems relevant to fuel slags

    OpenAIRE

    Wu, Guixuan

    2015-01-01

    Flexibility in feedstocks and products is one of the most important advantages of an IGCC power plant based on entrained-flow gasifiers. Moreover, it can be combined with the carbon capture and storage (CCS), which is a promising solution to control the CO2 emissions produced from the use of fossil fuels such as coal. The core of an IGCC power plant is the slagging gasifier, whose performance is significant for an IGCC power plant. In slagging gasifiers, the majority of the inorganic componen...

  16. Electrochemical Method to Accelerate Metal-Slag Reaction

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The electrochemical nature of reaction between melt and slag in a closed system was worked out. Experimental results demonstrated that both the rate and reaction extent increase when the electronic conductor or voltage was applied between melt and slag. The bigger the contact area of the conductor with melts is, the faster the reaction rate is. With the increase of applied voltage which is beneficial for electron's migration between metal and slags, the rate and extent of reaction increase.

  17. Crystallization phenomena in slags

    Science.gov (United States)

    Orrling, Carl Folke

    2000-09-01

    The crystallization of the mold slag affects both the heat transfer and the lubrication between the mold and the strand in continuous casting of steel. In order for mold slag design to become an engineering science rather than an empirical exercise, a fundamental understanding of the melting and solidification behavior of a slag must be developed. Thus it is necessary to be able to quantify the phenomena that occur under the thermal conditions that are found in the mold of a continuous caster. The double hot thermocouple technique (DHTT) and the Confocal Laser Scanning Microscope used in this study are two novel techniques for investigating melting and solidification phenomena of transparent slags. Results from these techniques are useful in defining the phenomena that occur when the slag film infiltrates between the mold and the shell of the casting. TTT diagrams were obtained for various slags and indicated that the onset of crystallization is a function of cooling rate and slag chemistry. Crystal morphology was found to be dependent upon the experimental temperature and four different morphologies were classified based upon the degree of melt undercooling. Continuous cooling experiments were carried out to develop CCT diagrams and it was found that the amount and appearance of the crystalline fraction greatly depends on the cooling conditions. The DHTT can also be used to mimic the cooling profile encountered by the slag in the mold of a continuous caster. In this differential cooling mode (DCT), it was found that the details of the cooling rate determine the actual response of the slag to a thermal gradient and small changes can lead to significantly different results. Crystal growth rates were measured and found to be in the range between 0.11 mum/s to 11.73 mum/s depending on temperature and slag chemistry. Alumina particles were found to be effective innoculants in oxide melts reducing the incubation time for the onset of crystallization and also extending

  18. On methane pyrolysis special applications

    Science.gov (United States)

    Toncu, D. C.; Toncu, G.; Soleimani, S.

    2015-11-01

    Methane pyrolysis represents one of the most important processes in industrial use, with applications rising from the chemical and petrochemical industry, combustion, materials and protective coatings. Despite the intense research, experimental data lack kinetic aspects, and the thermodynamics involved often leads to inaccurate results when applied to various systems. Carrying out a comparative analysis of several available data on methane pyrolysis, the paper aims to study the phenomenon of methane pyrolysis under different environments (combustion and plasma), concluding on the most possible reaction pathways involved in many of its applications. Computer simulation using different database underlines the conclusion, helping to the understanding of methane pyrolysis importance in future technologies.

  19. Energy and costs scoping study for plasma pyrolysis thermal processing system

    International Nuclear Information System (INIS)

    The purpose of this study was to provide information in support of an investigation of thermal technologies as possible treatment process for buried wastes at the INEL. Material and energy balances and a cost estimate were generated for a representative plasma torch-based thermal waste treatment system operating in a pyrolysis mode. Two waste streams were selected which are representative of INEL buried wastes, large in volume, and difficult to treat by other technologies. These streams were a solidified nitrate sludge waste stream and a waste/soil mix of other buried waste components. The treatment scheme selected includes a main plasma chamber operating under pyrolyzing conditions; a plasma afterburner to provide additional residence time at high temperature to ensure complete destruction of hazardous organics; an off-gas treatment system; and a incinerator and stack to oxidize carbon monoxide to carbon dioxide and vent the clean, oxidized gases to atmosphere. The material balances generated provide materials flow and equipment duty information of sufficient accuracy to generate initial rough-order-of-magnitude (ROM) system capital and operating cost estimates for a representative plasma thermal processing system

  20. A Compact, Efficient Pyrolysis/Oxidation System for Solid Waste Resource Recovery in Space Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Pyrolysis processing can be used in near term missions for volume reduction, water recovery (drying), stabilization, and enhanced water and oxygen recovery through...

  1. Continuous-Flow Inlet Systems for Low Pressure Curie-Point Pyrolysis. Introduction of Pulse-Pyrolysis

    DEFF Research Database (Denmark)

    Egsgaard, Helge; Carlsen, Lars

    With emphasis on a constant reactant flow, a series of inlet systems for gas-phase Curie-point pyrolysis—mass spectrometry experiments have been studied. Inlet systems for the handling of gaseous, liquid and oligomeric (solid) samples have been designed and their performances evaluated. The...

  2. Use of flux welding slag of the Mn-O-SiO2 system for the obtaining of a new alloyed agglomerated flux

    International Nuclear Information System (INIS)

    This paper deals with the use of welding slags of the MnO-SiO2 system fluxes, coming from the recovering by means of the submerged arc welding in the manufacturing of agglomerated fluxes for surfacing with the same propose. the composition of the matrix is studied by means of an experimental design in a restricted area of the Mc Lean Anderson kind, the technological behaviour of the different mixtures is checked, and the results of the best types that have alloy charges included are analysed by a characterization of the weld. (Author) 20 refs

  3. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    OpenAIRE

    Mejía, J. M.; Puertas, F.

    2014-01-01

    [EN]This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA) from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA), granulated blast furnace slag (GBFS) and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised ...

  4. Using Pyrolysis and its Bioproducts to Help Close the Loop in Sustainable Life Support Systems

    Science.gov (United States)

    McCoy, LaShelle E.

    2012-01-01

    The next step in human exploration of space is beyond low Earth orbit and possibly to sites such as the Moon and Mars. Resupply of critical life support components for missions such as these are difficult or impossible. Life support processes for closing the loop of water, oxygen and carbon have to be identified .. Currently, there are many technologies proposed for terrestrial missions for waste, water, air processing and the creation of consumables. There are a variety of different approaches, but few address all of these issues simultaneously. One candidate is pyrolysis; a method where waste streams can be heated in the absence of oxygen to undergo a thermochemical conversion producing a series of bioproducts. Bioproducts like biochar made from non-edible biomass and human solid waste can possibly provide valuable benefits such as waste reduction, regolith fertilization for increased food production, and become a consumable for water processing and air revitalization systems. Syngas containing hydrogen, carbon monoxide and cbon dioxide, can be converted to methane and dimethyl ether to create propellants. Bio-oils can be utilized as a heating fuel or fed to bioreactors that utilize oil-eating microbes. Issues such as carbon sequestration and subsequent carbon balance of the closed system and identifying ideal process methods to achieve the highest quality products, whilst being energy friendly, will also be addressed.

  5. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    Science.gov (United States)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  6. Characterization study of heavy metal-bearing phases in MSW slag.

    Science.gov (United States)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-05-30

    Slag products derived from the pyrolysis/melting and plasma/melting treatment of municipal solid waste (MSW) in Japan were examined for the characterization study of heavy metal-bearing phases using petrographic techniques. Detailed microscopic observations revealed that the shapes of heavy metal-rich inclusions are generally spherical to semi-spherical and their sizes range from submicron to scarcely large size spheres (over 100 microm). The experiments (both optical microscopy and electron probe microanalysis) indicated that Fe and Cu participate in mutual substitution and different proportions, and form mainly two-phase Fe-Cu alloys that bound in the silicate glass. This alloy characterizes the composition of more than 80% of the metal-rich inclusions. Other metals and non-metals (such as Pb, Ni, Sb, Sn, P, Si, Al and S) with variable amounts and uneven distributions are also incorporated in the Fe-Cu alloy. In average, the bulk concentration of heavy metals in samples from pyrolysis/melting type is almost six times greater than samples treated under plasma/arc processing. The observations also confirmed that slag from pyrolysis origin contains remarkably higher concentration of metallic inclusions than slag from plasma treatment. In the latter, the metallic compounds are separately tapped from molten slag during the melting treatment that might lead to the generation of safer slag product for end users from environmental viewpoint. PMID:18926624

  7. Thermoelectric and photoconductivity properties of zinc oxide–tin oxide binary systems prepared by spray pyrolysis

    International Nuclear Information System (INIS)

    Zinc oxide–Tin oxide (ZnO–SnO) binary thin films were prepared on the glass substrates by spray pyrolysis method. The variation range of the molar ratio of x = [Sn]/[Zn] considered to be changed from 5% to 50%. The films characterized by using the X-ray diffraction (XRD) technique, UV–Vis–NIR spectroscopy, Hall effect, Seebeck effect, electrical and photoconductivity measurements. Using the scanning electron microscopy (SEM) and atomic force microscopy (AFM) images the morphology and roughness of the thin films surfaces were obtained, respectively. AFM micrographs indicate the decrease of roughness by increasing the dopant (Sn) concentration (x). XRD results describe the existence of the ZnO, SnO, SnO2, ZnSnO3 and Zn2SnO4 phases for various x values. The optical band gap and transmittance were obtained from UV–Vis–NIR spectroscopy results as a function of x. The results show a general band gap narrowing which occurs with the increasing of the Sn concentration which attributed to the structure and many body effects. Moreover, comparing to ZnO thin films, the remarkable decrease of the electrical conductivity and optical transparency were observed at the low x values. The conduction type was determined by the Hall effect and thermoelectric measurements. The Seebeck effect measurements show for ∆T ≤ 185 K, the electrons are the majority carriers, which replaced with the holes for ∆T > 185 K. Power factor quantity was measured as a function of the Sn concentration and temperature. Furthermore, the power factor determines the best x value for the optimal electrical properties. Photoconductivity property was also observed in all samples which weakened for x ≤ 30%, and increased for the higher x values. - Highlights: • Zinc oxide–tin oxide binary thin films prepared by spray pyrolysis method. • Creation of binary system for Sn concentration between 10–30%. • Thermoelectric and photoconductive properties are observed in ZnO–SnO thin films.

  8. In Situ and ex Situ Catalytic Pyrolysis of Pine in a Bench-Scale Fluidized Bed Reactor System

    Energy Technology Data Exchange (ETDEWEB)

    Iisa, Kristiina; French, Richard J.; Orton, Kellene A.; Yung, Matthew M.; Johnson, David K.; ten Dam, Jeroen; Watson, Michael J.; Nimlos, Mark R.

    2016-03-17

    In situ and ex situ catalytic pyrolysis were compared in a system with two 2-in. bubbling fluidized bed reactors. Pine was pyrolyzed in the system with a catalyst, HZSM-5 with a silica-to-alumina ratio of 30, placed either in the first (pyrolysis) reactor or the second (upgrading) reactor. Both the pyrolysis and upgrading temperatures were 500 degrees C, and the weight hourly space velocity was 1.1 h-1. Five catalytic cycles were completed in each experiment. The catalytic cycles were continued until oxygenates in the vapors became dominant. The catalyst was then oxidized, after which a new catalytic cycle was begun. The in situ configuration gave slightly higher oil yield but also higher oxygen content than the ex situ configuration, which indicates that the catalyst deactivated faster in the in situ configuration than the ex situ configuration. Analysis of the spent catalysts confirmed higher accumulation of metals in the in situ experiment. In all experiments, the organic oil mass yields varied between 14 and 17% and the carbon efficiencies between 20 and 25%. The organic oxygen concentrations in the oils were 16-18%, which represented a 45% reduction compared to corresponding noncatalytic pyrolysis oils prepared in the same fluidized bed reactor system. GC/MS analysis showed the oils to contain one- to four-ring aromatic hydrocarbons and a variety of oxygenates (phenols, furans, benzofurans, methoxyphenols, naphthalenols, indenols). High fractions of oxygen were rejected as water, CO, and CO2, which indicates the importance of dehydration, decarbonylation, and decarboxylation reactions. Light gases were the major sources of carbon losses, followed by char and coke.

  9. Biofuel for Energy Security: An Examination on Pyrolysis Systems with Emissions from Fertilizer and Land-Use Change

    Directory of Open Access Journals (Sweden)

    Chih-Chun Kung

    2014-01-01

    Full Text Available One of the most important concerns facing Taiwan is lack of energy security. The study examines to what extent the Taiwan energy security can be enhanced through bioenergy production and how bioenergy affects net greenhouse gases emissions. Ethanol, conventional bioelectricity and pyrolysis based electricity are analyzed and emissions from fertilizer use and land use change are also incorporated. The study employs the Modified Taiwan Agricultural Sector Model (MTASM for economic and environmental analysis. The results indicate that Taiwan indeed increases its energy security from bioenergy production but net greenhouse gases emissions are also increased. Emissions from fertilizer use and land use change have significant impacts on emissions reduction and pyrolysis does not always provide net greenhouse emissions offset. Some policy implications including goal determination, land availability and emissions trading systems are also provided for potential policy decision making.

  10. Increased Oxygen Recovery from Sabatier Systems Using Plasma Pyrolysis Technology and Metal Hydride Separation

    Science.gov (United States)

    Greenwood, Zachary W.; Abney, Morgan B.; Perry, Jay L.; Miller, Lee A.; Dahl, Roger W.; Hadley, Neal M.; Wambolt, Spencer R.; Wheeler, Richard R.

    2015-01-01

    State-of-the-art life support carbon dioxide (CO2) reduction technology is based on the Sabatier reaction where less than 50% of the oxygen required for the crew is recovered from metabolic CO2. The reaction produces water as the primary product and methane as a byproduct. Oxygen recovery is constrained by the limited availability of reactant hydrogen. This is further exacerbated when Sabatier methane (CH4) is vented as a waste product resulting in a continuous loss of reactant hydrogen. Post-processing methane with the Plasma Pyrolysis Assembly (PPA) to recover hydrogen has the potential to dramatically increase oxygen recovery and thus drastically reduce the logistical challenges associated with oxygen resupply. The PPA decomposes methane into predominantly hydrogen and acetylene. Due to the highly unstable nature of acetylene, a separation system is necessary to purify hydrogen before it is recycled back to the Sabatier reactor. Testing and evaluation of a full-scale Third Generation PPA is reported and investigations into metal hydride hydrogen separation technology is discussed.

  11. Pyrolysis oil as diesel fuel

    Energy Technology Data Exchange (ETDEWEB)

    Gros, S. [Wartsila Diesel International Ltd., Vaasa (Finland). Diesel Technology

    1996-12-31

    Wood waste pyrolysis oil is an attractive fuel alternative for diesel engine operation. The main benefit is the sustainability of the fuel. No fossil reserves are consumed. The fact that wood waste pyrolysis oil does not contribute to CO{sub 2} emissions is of utmost importance. This means that power plants utilising pyrolysis oil do not cause additional global warming. Equally important is the reduced sulphur emissions that this fuel alternative implies. The sulphur content of pyrolysis oil is extremely low. The high water content and low heating value are also expected to result in very low NO{sub x} emissions. Utilisation of wood waste pyrolysis oil in diesel engines, however, involves a lot of challenges and problems to be solved. The low heating value requires a new injection system with high capacity. The corrosive characteristics of the fluid also underline the need for new injection equipment materials. Wood waste pyrolysis oil contains solid particles which can clog filters and cause abrasive wear. Wood waste pyrolysis oil has proven to have extremely bad ignition properties. The development of a reliable injection system which is able to cope with such a fuel involves a lot of optimisation tests, redesign and innovative solutions. Successful single-cylinder tests have already been performed and they have verified that diesel operation on wood pyrolysis oil is technically possible. (orig.)

  12. Recycling of Zinc- and Lead-Bearing Residues with Pyrolysis Gas

    Science.gov (United States)

    Pichler, C.; Antrekowitsch, J.

    2015-09-01

    Efforts in the metallurgical industry for an approximation to the zero waste concept has led to many different investigations. Together with the greenhouse effect, CO2 emissions have caused additional costs for different process steps in the industry. For this reason, alternative carbon carriers have been sought, and charcoal was found to be an ideal substitute, due to its CO2 neutrality. In order to use it in the metallurgical industry, an optimization of the charcoal production through a carbonization process must be carried out. Beside the charcoal, pyrolysis gas also occurs during the heating of wood or agricultural wastes under the exclusion of air. Because of combustible compounds in this gas, it is possible to use it as a reduction agent instead of fossil carbon carriers. Together with the idea of preventing landfilling of metallurgical by-products, an investigation was carried out to treat zinc- and lead-containing materials. For this issue a special process concept was designed and developed. The main aspect was to recycle the zinc- and lead-containing Waelz slag, which results from the processing of steel mill dusts, in a vertical retort. Two different sizes of facilities were constructed to perform the reaction system of the solid Waelz slag with the gaseous reduction agent of pyrolysis gas.

  13. Pyrolysis of Pine Wood

    DEFF Research Database (Denmark)

    Fjellerup, Jan Søren; Ahrenfeldt, Jesper; Henriksen, Ulrik Birk

    2005-01-01

    In this study, pinewood has been pyrolyzed using a fixed heating rate with a variable end-temperature. The pyrolysis process has been simulated using a mechanism with three parallel reactions for the formation of char, gas and tar. First order irreversible kinetics is assumed. This kind of model...... may predict the variation of product yield with operating conditions such as temperature and heating rate. The system of coupled differential equations describing the pyrolysis process is solved using the software DYMOLA. Various literature values for kinetic parameters have been compared with the...

  14. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    OpenAIRE

    Mejía, J. M.; Mejía de Gutiérrez, R.; Puertas, F.

    2013-01-01

    This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA) from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA), granulated blast furnace slag (GBFS) and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and...

  15. In situ observation of the role of alumina particles on the crystallization behavior of slags

    Energy Technology Data Exchange (ETDEWEB)

    Orrling, C.

    2000-09-01

    The confocal laser scanning microscope (CLSM) allows crystallization behavior in liquid slags to he observed in situ at high temperatures. Slags in the lime-silica-alumina-magnesia system are easily tinder cooled and it is possible to construct time temperature transformation (TTT) diagrams for this system. The presence of solid alumina particles its these liquid slags was studied to determine if these particles act as heterogeneous nucleation sites that cause she precipitation of solid material within slags. The introduction of alumina particles reduced the incubation time for the onset of crystallization and increased the temperature at which crystallization was observed in the slags to close to the liquidus temperature for the slag. Crystal growth rates are in a good agreement with Ivantsov's solution of the problem of diffusion controlled dendritic growth. Alumina appears to be a potent nucleating agent in the slag systems that were studied. (author)

  16. ENGINEERING BULLETIN: PYROLYSIS TREATMENT

    Science.gov (United States)

    Pyrolysis is formally defined as chemical decomposition induced in organic materials by heat in the absence of oxygen. In practice, it is not possible to achieve a completely oxygen-free atmosphere; actual pyrolytic systems are operated with less than stoichiometric quantities of...

  17. Solid waste utilization: pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Boegly, W.J. Jr.; Mixon, W.R.; Dean, C.; Lizdas, D.J.

    1977-08-01

    As a part of the Integrated Community Energy System (ICES) Program, a number of technology evaluations are being prepared on various current and emerging sources of energy. This evaluation considers the use of pyrolysis as a method of producing energy from municipal solid waste. The energy can be in the form of a gas, oil, chars, or steam. Pyrolysis, the decomposition of organic matter in the absence of oxygen (or in an oxygen-deficient atmosphere), has been used to convert organic matter to other products or fuels. This process is also described as ''destructive distillation''. Four processes are described in detail: the ''Landgard'' System (Monsanto Environ-Chem Systems, Inc.); the Occidental Research Corporation Process (formerly the Garrett Research and Development Company; The ''Purox'' System (Union Carbide Corporation); and the ''Refu-Cycler'' (Hamilton Standard Corporation). ''Purox'' and ''Refu-Cycler'' produce a low-Btu gas; the Occidental process produces an oil, and the ''Landgard'' process produces steam using on-site auxiliary boilers to burn the fuel gases produced by the pyrolysis unit. Also included is a listing of other pyrolysis processes currently under development for which detailed information was not available. The evaluation provides information on the various process flowsheets, energy and material balances, product characteristics, and economics. Pyrolysis of municipal solid waste as an energy source can be considered a potential for the future; however little operational or economic information is available at this time.

  18. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  19. Hydraulic properties of ladle slags

    Directory of Open Access Journals (Sweden)

    J. Vlček

    2016-07-01

    Full Text Available The article presents results of examining of hydraulic properties of ladle slags formed during production of steel. The studied ladle slags were subjected to different cooling mode from the molten state. Based on the ability of the slag react with the water was assessed their hydraulic activity. The hydraulic properties are caused by the presence of minerals dicalcium silicate, tricalcium aluminate, mayenite, brownmillerite and dicalcium ferite. The emergence of required hydrating phases in the ladle slags is conditioned by a sufficient CaO content and their cooling rate. The contact the slag with water during processing and their ageing has a negative effect. The experiment has shown that the phase transformation of the mineral dicalcium silicate which occurs during cooling of the ladle slags cause their volume instability.

  20. PHOSPHORUS REMOVAL USING STEEL SLAG

    Institute of Scientific and Technical Information of China (English)

    Y.Z. Lan; S. Zhang; J.K. Wang; R. W. Smith

    2006-01-01

    Steel slag is a byproduct produced in large amounts in the steel-making process. It is an important resource that can be effectively utilized. An experiment was described in which steel slag was tested as an adsorbent for the removal of phosphorus from waste water. Phosphorus removal depended on the amount of steel slag added, the pH value, the contact time, and the initial concentration. Under laboratory conditions when the added slag was 7.5g/L, the contact time 2h, and the pH value was equivalent to 6.5, over 99% of the phosphorus was removed; the experimental data on steel slag adsorption of phosphorus in the water fitted the Freundlich isotherm model. Steel slag was found to be very effective in adsorbing phosphorus.

  1. Slag recycling of irradiated vanadium

    International Nuclear Information System (INIS)

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium

  2. Microstructural characterisation of chromium slags

    OpenAIRE

    Burja, J.; F. Tehovnik; Vode, F.; Arh, B.

    2015-01-01

    In this chromium slags that form during melting of chromium alloyed steels are examined. During melting and oxidation of these steel grades a considerable amount of chromium is lost, and gained back with slag reduction. Laboratory experiments were performed to study the mechanism of chromium oxide reduction by silicon. Slags chemistry and phase composition have a strong effect on the steelmaking process. Phase analysis revealed two types of chromium oxides, calcium chromites and chromite spin...

  3. Preparation of Slag Wool by Integrated Waste-Heat Recovery and Resource Recycling of Molten Blast Furnace Slags: From Fundamental to Industrial Application

    Directory of Open Access Journals (Sweden)

    Dawei Zhao

    2014-05-01

    Full Text Available The present paper investigated the process of the slag wool fabrication using high temperature blast furnace (BF slag modified by coal ash (CA. The liquidus temperature and viscosity of the slag system with different mass ratios of BF slag and CA were measured through an inner cylinder rotation method. The approximate mass ratio used to fabricate the slag wool was therefore determined and slag wool was then successfully prepared with a high-speed air injection method in the laboratory. The effect of mBF/m ratio, slag temperature for injection and air pressure on the preparation of slag wool was systematically investigated. The mechanical and thermal properties were also studied to confirm the long-term working conditions of the slag wool. An industry-scale slag wool production application was established. The energy consumption and the pollutant generation, were analyzed and compared with the traditional production method, which indicated a 70% reduction in energy consumption and a 90% pollution emission decrease.

  4. Stainless steel denitriding with slag

    International Nuclear Information System (INIS)

    Calculation and experimental methods were used to investigate the process of titanium nitride formation when alloying chromium nickel stainless steels with titanium. At common concentrations of titanium and nitrogen, titanium nitrides were observed to be precipitated from the melt into slag in amounts of 0.1% and more. The laboratory study of the slag influence of the process of steel refining from titanium nitrides showed that the slag containing calcium, aluminium and magnesium oxides is favourable to the denitriding of steel. In addition, the possibility of direct transition of dissolved nitrogen from the metal into the slag is revealed. 7 refs., 1 fig., 2 tabs

  5. Boron removal from molten silicon using sodium-based slags

    Institute of Scientific and Technical Information of China (English)

    Yin Changhao; Hu Bingfeng; Huang Xinming

    2011-01-01

    Slag refining,as an important option for boron removal to produce solar grade silicon (SOG-Si) from metallurgical grade silicon (MG-Si),has attracted increasing attention.In this paper,Na2CO3-SiO2 systems were chosen as the sodium-based refining slag materials for boron removal from molten silicon.Furthermore,the effect of Al2O3 addition for boron removal was studied in detail,which showed that an appropriate amount of Al2O3 can help retention of the basicity of the slags,hence improving the boron removal rate.

  6. Design and implementation of a stable state control system for acetylene production by coal H-plasma pyrolysis

    International Nuclear Information System (INIS)

    To keep the 2 MW equipment for producing acetylene by coal H-plasma pyrolysis running stably and safely, and to improve acetylene yield, an multi-function control system has been designed and implemented. In this system, the time slice division method has been adopted to collect important signals at high speed and in continuous mode for a long time. For improving the stability and the response speed of the control system. Integral Separation Control Arithmetic has been used. Moreover, to meet local user and remote user requirements, the control system has provided fast and visual information by the combination of C/S mode and B/S mode. The control system has shown favorable stability, reliability and usability in many experiments. (authors)

  7. Application of finite difference techniques to the thermal analysis of the cooling of a slag casting

    International Nuclear Information System (INIS)

    It has been proposed to dispose of low grade radioactive waste by reducing it, through pyrolysis, to an inert slag. In this analysis, finite difference techniques are used to predict the cooling of a cylindrical slag casting which is initially in the molten state at 1425 C. The casting cools primarily by thermal radiation and the variation of physical properties with temperatures was included. Two mold designs were considered, a stainless steel mold and a stainless-steel mold with a silicon carbide lining. 4 refs

  8. Phase composition of high lithium slags from the recycling of lithium ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Elwert, Tobias; Goldmann, Daniel [Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Lehrstuhl fuer Rohstoffaufbereitung und Recycling; Strauss, Karl; Schirmer, Thomas [Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Lehrstuhl fuer Mineralogie, Geochemie und Salzlagerstaetten

    2012-05-15

    The phase composition of different lithium containing slags from the recycling of lithium ion batteries was investigated in this study. All slags originate from the pyro-metallurgical Umicore Battery Recycling Process which uses an Al{sub 2}O{sub 3}-CaO-Li{sub 2}O-MgO-(MnO)-SiO{sub 2} slag system. The main objective of this study was the determination of the chemical behavior of lithium depending on the slag composition to develop possible slag beneficiation processes for lithium recovery. Lithium aluminate was the main lithium bearing phase in all slag types. The aluminum rich slag has lithium nearly exclusively concentrated in lithium aluminate. If the slag system is shifted towards lower aluminum and higher silicon content additionally a lithium silicate can be found. In a manganese rich slag besides of the aluminate lithium containing spinel type oxides can be calculated. Additionally, the structure and texture of the slags reveal some interesting information about the phase formation during the cooling process. (orig.)

  9. Bitumen pyrolysis

    International Nuclear Information System (INIS)

    In the past bitumen was a preferred matrix for the embedding of low and intermediate level radioactive waste: its geological history promised long term stability in final repositories. A great variety of waste has been embedded: technological waste, spent ion exchange resins, concrete, rubble, etc. Liquid waste like evaporator concentrates can be dried and embedded simultaneously in extruders, allowing simple processes and equipment. Unfortunately, during long term intermediate storage the bituminized waste drums proved out being not as stable as expected: a significant number turned out to be no longer acceptable for final disposal, and some of them even needed repacking to enable further intermediate storage. A method to rework such drums with bituminized radioactive waste seems to be urgently needed. Pyrolysis and pyro-hydrolysis (= pyrolysis with water steam added) have a long history for the treatment of organic waste: spent solvent (TBP), spent ion exchange resins, alpha waste (predominantly PVC), etc. Due to its low process temperature and the endothermic character, such processes offer significant safety advantages, as compared to incineration or dissolving in organic solvents. Results of lab-scale investigations and concepts for facilities are presented. (authors)

  10. Evaluation of Existing Viscosity Data and Models and Developments of New Viscosity Model for Fully Liquid Slag in the SiO2-Al2O3-CaO-MgO System

    Science.gov (United States)

    Han, Chen; Chen, Mao; Zhang, Weidong; Zhao, Zhixing; Evans, Tim; Zhao, Baojun

    2016-07-01

    Metallurgical properties of slag are determined to a great extent by its viscosity. High-temperature viscosity measurements are time-consuming and expensive. It is necessary to develop an accurate viscosity model for blast furnace slag in the SiO2-Al2O3-CaO-MgO system using reliable viscosity data. This paper describes a systemic evaluation procedure to determine the viscosity data to be used for model development. 1780 viscosity data from 10 to 65 wt pct SiO2, 3.5 to 40 wt pct Al2O3, 2 to 60 wt pct CaO, and 2 to 38 wt pct MgO in the SiO2-Al2O3-CaO-MgO system have been accepted for model evaluation after critical reviews. The existing 14 viscosity models in SiO2-Al2O3-CaO-MgO system is also reviewed and evaluated. Based on the structure of alumina-silicate slag and evaluated viscosity data, a new viscosity model has been proposed for the system SiO2-Al2O3-CaO-MgO. A new term "probability," based on the basic oxide and electronegativity, is introduced to calculate the integral activation energy of slag. The model has been evaluated and compared with existing viscosity models in three different composition ranges in SiO2-Al2O3-CaO-MgO system for different applications. The new model reports an outstanding agreement between predictions and experimental data. The industrial implications of the new model have also been discussed in ironmaking and steelmaking processes.

  11. Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

    International Nuclear Information System (INIS)

    Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

  12. Desulfurization ability of refining slag with medium basicity

    Science.gov (United States)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  13. Kinetics of Copper Reduction from Molten Slags

    OpenAIRE

    Tesfaye, Fiseha

    2009-01-01

    The objective of this thesis was to study the process of reduction of cuprous oxide by carbon from copper flash smelting slags. The flash smelting and slag cleaning processes are described in the introductory part. The studies are focused on the slag cleaning process in the three - electrode electric furnace (EF), where components of the slag reduce to matte and EF slag in a periodic batch process. Parametric values of different variables (surface energy, density, viscosity, and equilibri...

  14. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  15. Effects of Slag Ejection on Solid Rocket Motor Performance

    Science.gov (United States)

    Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

    1995-01-01

    In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

  16. The estimation of the reaction stimulators influence into the extraction slag conditions

    Directory of Open Access Journals (Sweden)

    A. W. Bydałek

    2010-04-01

    Full Text Available Slag stimulators was analysed used the DTA methods. In the paper a method of determining the reduction capability of slag solutions wasused. The analysis of slag stimulators concertinaing of the chloride and fluoride compositions are showed. There are the oxides complexesused in to the slag composition for the purpose to establish two indicators in reduction processes: EW - indicator showing the direction and intensity of reaction in to the slag composition, and r - indicator of the rate of coal consumption. There are possible and purposeful the construction optimization programme engaging all of the phisics chemical influence the slags in processes of melting metals alloys. The proposed results, ranges of areas on graphs of phase equilibria's, demonstrative on the optimum values, will be verified in laboratory conditions and industrial. The initiation the new data the gathered base will be built in system of open base enabling.

  17. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  18. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Directory of Open Access Journals (Sweden)

    Mehrdad Massoudi

    2013-02-01

    Full Text Available The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  19. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    Science.gov (United States)

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector. PMID:26615227

  20. Cheap carbon sorbents produced from lignite by catalytic pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Schchipko, M.L. [Inst. of Chemistry of Natural Organic Materials, Akademgorodok, Krasnoyarsk (Russian Federation)

    1995-12-01

    Some data are presented describing the new technology of carbon sorbent production from powdered lignite in the installation with fluidized bed of catalyst. It was shown the different types of char products with extended pore structure and high sorption ability can be produced from cheap and accessible lignite of Kansk-Achinsk coal pit in pilot installation with fluidized bed of Al-Cu-Cr oxide catalyst or catalytically active slag materials. In comparison with the conventional technologies of pyrolysis the catalytic pyrolysis allows to increase by 3-5 times the process productivity and to decrease significantly the formation of harmful compounds. The latter is accomplished by complete oxidation of gaseous pyrolysis products in the presence of catalysts and by avoiding the formation of pyrolysis tars - the source of cancerogenic compounds. The technology of cheap powdered sorbent production from lignites makes possible to obtain from lignite during the time of pyrolysis only a few seconds char products with porosity up to 0.6 cm{sup 3} /g, and specific surface area more than 400 m{sup 3} /g. Some methods of powdered chars molding into carbon materials with the different shape were proved for producing of firmness sorbents. Cheap carbon sorbents obtained by thermocatalytic pyrolysis can be successfully used in purification of different industrial pollutants as one-time sorbent or as adsorbents of long-term application with periodic regeneration.

  1. Desulfurization ability of refining slag with medium basicity

    Institute of Scientific and Technical Information of China (English)

    Hui-xiang Yu; Xin-hua Wang; Mao Wang; Wan-jun Wang

    2014-01-01

    The desulfurization ability of refining slag with relative lower basicity (B) and Al2O3 content (B=3.5−5.0;20wt%−25wt%Al2O3) was studied. Firstly, the component activities and sulfide capacity (CS) of the slag were calculated. Then slag−metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution (LS). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO−Al2O3−SiO2−MgO system with the basicity of about 3.5−5.0 and the Al2O3 content in the range of 20wt%−25wt%has high activity of CaO (aCaO), with no deterioration of CS compared with conventional desulfurization slag. The measured LS between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt%and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt%is 350 and 275, respectively. The new slag with a basicity of about 3.5−5.0 and an Al2O3 content of about 20wt%has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  2. Vitrified bottom ash slag from municipal solid waste incinerators - Phase relations of CaO-SiO2-Na20 oxide system

    NARCIS (Netherlands)

    Zhang, Z.; Xiao, Y.; Yang, Y.; Boom, R.; Voncken, J.H.L.

    2009-01-01

    Vitrification is considered to be an attractive technology for bottom ash treatment because it destroys the hazardous organics, contributes to immobilization of the heavy metals, and additionally it reduces drastically the volume. The main components of the vitrified bottom ash slag are SiO2 , CaO,

  3. UTILIZATION OF ELECTRIC STEEL­SMELTING SLAGS

    Directory of Open Access Journals (Sweden)

    A. I. Pankovets

    2013-01-01

    Full Text Available There are not enough of production facilities on crushing of newly-formed slag due to increase of production volume on steel smelting. The tendencies of slag-processing at OAO «BMZ» are considered.

  4. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  5. The efficiency at industrial scale of a thermodynamic model for desulphurization of aluminium killed steels using slags in the system CaO-MgO-Al2O3-SiO2.

    OpenAIRE

    Butnariu, I.; Constantin, N.; Nita, P. S.

    2010-01-01

    In this paper are presented the results of some desulphurization trials in the ladle carried out at industrial scale for steels with low carbon, low alloyed and aluminum killed, using basic slag and argon bubbling. The main variables of treatment have been established on the basis of a thermodynamic model that includes parameters as sulphur capacity of the slag, optical basicity of oxides and of the slags, the activities of oxides in the slags and activities of elements in the liquid steel. S...

  6. Preparation of calcium silicate absorbent from iron blast furnace slag.

    Science.gov (United States)

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  7. HIGHLY COERCIVE FILMS IN THE SYSTEM γFe2O3 - Fe3O4, OBTAINED BY A NEW PYROLYSIS TECHNIC

    OpenAIRE

    Langlet, M.; Labeau, M.; Joubert, J.

    1985-01-01

    Pyrolysis of an ultrasonic generated aerosol has been used for growing thin oxides films, in the system γ Fe2O3 - Fe3O4, on glass substrates. The composition, morphology and magnetic properties of the deposited films are observed to be strongly influenced by the temperature and atmospher of deposition . Adjusting this two parameters results in films with magnetization close to the value of bulk materials. Good control of the films composition results in a coercivity up to 1000 Oe.

  8. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  9. Crystallization Behavior of Copper Smelter Slag During Molten Oxidation

    Science.gov (United States)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2015-10-01

    Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears to be a more sustainable approach and is based on directly blowing oxidizing gas onto molten slag after the copper smelting process. In the current study, using an infrared furnace, the crystallization behavior of the slag during molten oxidation was studied to better understand the trade-off between magnetite and hematite precipitations, as assessed by X-ray diffraction (using an internal standard). Furthermore, the crystal morphology was examined using a laser microscope and Raman imaging system to understand the iron oxide transformation, and the distribution of impurities such as Cu, Zn, As, Cr, and Pb were complemented with scanning electron microscopy and energy dispersive spectroscopy. In addition, the reaction mechanism was investigated with a focus on the oxidation processes.

  10. A Review: Using Pyrolysis and its Bioproducts to Help Close the Loop in Sustainable Life Support Systems

    Science.gov (United States)

    McCoy, LaShelle E.

    2013-01-01

    The next step in human exploration of space is beyond low Earth orbit and possibly to sites such as the Moon and Mars. Resupply of critical life support components for missions such as these are difficult or impossible. Life support processes for closing the loop of water, oxygen and carbon have to be identified. Currently, there are many technologies proposed for terrestrial missions for waste, water, air processing. and the creation of consumables. There are a variety of different approaches, but few address all of these issues simultaneously. One candidate is pyrolysis; a method where waste streams can be heated in the absence of oxygen to undergo a thermochemical conversion producing a series of bioproducts. Bioproducts like biochar made from non-edible biomass and human solid waste can possibly provide valuable benefits such as waste reduction, regolith fertilization for increased food production, and become a consumable for water processing and air revitalization systems. Syngas containing hydrogen, carbon monoxide and carbon dioxide, can be converted to methane and dimethyl ether to create propellants. Bio-oils can be utilized as a heating fuel or fed to bioreactors that utilize oil-eating microbes.

  11. Energy and environmental analysis of an innovative system based on municipal solid waste (MSW) pyrolysis and combined cycle

    Energy Technology Data Exchange (ETDEWEB)

    Baggio, Paolo; Baratieri, Marco [University of Trento, Department of Civil and Environmental Engineering, Via Mesiano 77, 38050 Trento (Italy); Gasparella, Andrea [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, 36100 Vicenza (Italy); Longo, Giovanni A. [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, 36100 Vicenza (Italy)], E-mail: tony@gest.unipd.it

    2008-02-15

    This paper presents the energy and the environmental impact analysis of an innovative system based on the pyrolysis of MSW which produces solid (char), liquid (tar) and gas (syngas) fuels used in a combined cycle for electric power generation. The syngas, after filtration and compression, feeds two gas turbines. In turn, the exhaust from the gas turbines, after post-combustion with char and tar, drives a steam turbine power plant. Before being discharged, the flue gas is processed in a selective catalytic reduction (SCR) unit to reduce CO, VOC and NO{sub x} content and is filtered to remove particulate matter. This innovative approach to energy recovery from MSW combines high energy efficiency with a low level of polluting emissions. The estimated global efficiency of the plant, referred to the LHV of the MSW, is around 28-30%, a much higher value than ordinarily obtained in traditional waste incineration plants. The environmental analysis includes a study of the polluting emissions and the simulation of their concentration in the area surrounding the plant: the emissions of the plant have a negligible influence on the original polluting levels of the settlement area.

  12. Pyrolysis of Jatropha curcas pressed cake for bio-oil production in a fixed-bed system

    International Nuclear Information System (INIS)

    Highlights: • The pyrolysis of Jatropha curcas waste in a fixed-bed rig was studied. • Yield, calorific value, water content and acidity of bio-oil were compared. • Empirical correlations for bio-oil yield and specifications were developed. • Optimisation of bio-oil production based on combined specifications was achieved. - Abstract: This study investigated the effects of pyrolysis parameters on the yield and quality of bio-oil from Jatropha curcas pressed cake. This biomass was pyrolysed in a fixed-bed reactor over a temperature range of 573.15 K to 1073.15 K and a nitrogen linear speed range of 7.8 × 10−5 m/s to 6.7 × 10−2 m/s. The heating rate and biomass grain size were 50 K/min and <2 mm, respectively. The bio-oils were tested for the gross calorific value, water content and acidity. The pyrolysis process was simulated using Thermo-Gravimetric Analysis (TGA) and Differential Scanning Calorimeter (DSC) for mass and energy balances analyses. Empirical correlations between the bio-oil specifications and pyrolysis parameters were developed using linear and nonlinear multiple regression methods for process optimisation. At optimum pyrolysis conditions, above 50% of the waste is converted to bio-oil with less than 30% water content, a gross calorific value of 15.12 MJ/kg and a pH of 6.77

  13. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  14. Thermodynamic and economic analysis of polygeneration system integrating atmospheric pressure coal pyrolysis technology with circulating fluidized bed power plant

    International Nuclear Information System (INIS)

    Highlights: • A lignite pyrolysis-based polygeneration plant was proposed and modeled. • Polygeneration plant has a 9.04% point higher efficiency than CFB power plant. • Polygeneration plant increases ca. 14% point of IRR based on CFB power plant. • Electricity price rise makes polygeneration plant less competitive. - Abstract: Lignite-based polygeneration system has been considered as a feasible technology to realize clean and efficient utilization of coal resources. A newly polygeneration system has been proposed, featuring the combination of a 2 × 300 MW circulating fluidized bed (CFB) power plant and atmospheric pressure fluidized bed pyrolyzers. Xiaolongtan lignite is pyrolyzed in pyrolyzers. Pyrolyzed volatiles are further utilized for the co-generation of methanol, oil, and electricity, while char residues are fired in CFB boilers to maintain the full load condition of boilers. Detailed system models were built, and the optimum operation parameters of the polygeneration plant were sought. Technical and economic performances of optimum design of the polygeneration plant were analyzed and compared with those of the conventional CFB power plant based on the evaluation of energy and exergy efficiency, internal rate of return (IRR), and payback period. Results revealed that system efficiency and the IRR of the polygeneration plant are ca. 9% and 14% points higher than those of the power plant, respectively. The study also analyzed the effects of market fluctuations on the economic condition of the polygeneration plant, and found that prices of fuel, material, and products have great impacts on the economic characteristics of the polygeneration plant. Polygeneration plant is more economic than CFB power plant even when prices fluctuate within a wide range. This paper provides a thorough evaluation of the polygeneration plant, and the study indicates that the proposed polygeneration plant has a bright prospect

  15. The slow and fast pyrolysis of cherry seed.

    Science.gov (United States)

    Duman, Gozde; Okutucu, Cagdas; Ucar, Suat; Stahl, Ralph; Yanik, Jale

    2011-01-01

    The slow and fast pyrolysis of cherry seeds (CWS) and cherry seeds shells (CSS) was studied in fixed-bed and fluidized bed reactors at different pyrolysis temperatures. The effects of reactor type and temperature on the yields and composition of products were investigated. In the case of fast pyrolysis, the maximum bio-oil yield was found to be about 44 wt% at pyrolysis temperature of 500 °C for both CWS and CSS, whereas the bio yields were of 21 and 15 wt% obtained at 500 °C from slow pyrolysis of CWS and CSS, respectively. Both temperature and reactor type affected the composition of bio-oils. The results showed that bio-oils obtained from slow pyrolysis of CWS and CSS can be used as a fuel for combustion systems in industry and the bio-oil produced from fast pyrolysis can be evaluated as a chemical feedstock. PMID:20801019

  16. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  17. The Effect of Oxygen Potential on the Sulfide Capacity for Slags Containing Multivalent Species

    Science.gov (United States)

    Allertz, Carl; Selleby, Malin; Sichen, Du

    2016-06-01

    The dependence of sulfide capacity on the oxygen partial pressure for slags containing multivalent species was investigated experimentally using a slag containing vanadium oxide. Copper-slag equilibration experiments were carried out at 1873 K (1600 °C) in the approximate oxygen partial pressure range 10-15.4 to 10-9 atm. The sulfide capacity was found to be strongly dependent on the oxygen potential in this slag system, increasing with the oxygen partial pressure. The sulfide capacity changed by more than two orders of magnitude over the oxygen partial pressure range. The effect of changing oxygen partial pressure was found to be much greater than the effect of changing slag composition at a fixed oxygen partial pressure.

  18. Sabatier Reactor System Integration with Microwave Plasma Methane Pyrolysis Post-Processor for Closed-Loop Hydrogen Recovery

    Science.gov (United States)

    Abney, Morgan B.; Miller, Lee A.; Williams, Tom

    2010-01-01

    The Carbon Dioxide Reduction Assembly (CRA) designed and developed for the International Space Station (ISS) represents the state-of-the-art in carbon dioxide reduction (CDRe) technology. The CRA produces water and methane by reducing carbon dioxide with hydrogen via the Sabatier reaction. The water is recycled to the Oxygen Generation Assembly (OGA) and the methane is vented overboard resulting in a net loss of hydrogen. The proximity to earth and the relative ease of logistics resupply from earth allow for a semi-closed system on ISS. However, long-term manned space flight beyond low earth orbit (LEO) dictates a more thoroughly closed-loop system involving significantly higher recovery of hydrogen, and subsequent recovery of oxygen, to minimize costs associated with logistics resupply beyond LEO. The open-loop ISS system for CDRe can be made closed-loop for follow-on missions by further processing methane to recover hydrogen. For this purpose, a process technology has been developed that employs a microwave-generated plasma to reduce methane to hydrogen and acetylene resulting in 75% theoretical recovery of hydrogen. In 2009, a 1-man equivalent Plasma Pyrolysis Assembly (PPA) was delivered to the National Aeronautics and Space Administration (NASA) for technical evaluation. The PPA has been integrated with a Sabatier Development Unit (SDU). The integrated process configuration incorporates a sorbent bed to eliminate residual carbon dioxide and water vapor in the Sabatier methane product stream before it enters the PPA. This paper provides detailed information on the stand-alone and integrated performance of both the PPA and SDU. Additionally, the integrated test stand design and anticipated future work are discussed.

  19. Isobaric (vapour + liquid) equilibria of binary systems containing butyl acetate for the separation of methoxy aromatic compounds (anisole and guaiacol) from biomass fast pyrolysis oil

    International Nuclear Information System (INIS)

    Highlights: • The two binary systems related to pyrolysis oil have been reported. • The VLE data were correlated well by the activity coefficient models. • The UNIFAC (Do) model was applied to predict the experimental VLE data. • The interaction parameter (ACOCH3–CH3COO) was obtained and proved to be reliable. • The obtained interaction parameters by NRTL model were used in the separation process design for the ternary mixture. - Abstract: Developing value-added chemicals from pyrolysis oil has been gaining increasing attention. Thus effective separation and purification of the pyrolysis oil are important and the phase equilibrium data are essential for the design and simulation of the processes. In this study, isobaric vapour–liquid equilibrium (VLE) for the two binary mixtures (butyl acetate + anisole) and (butyl acetate + guaiacol) have been determined at 101.33 kPa, a knowledge of which is essential for the separation of methoxy aromatic compounds (anisole and guaiacol) from biomass fast pyrolysis oil using butyl acetate as a solvent. All the experimental values were confirmed to be thermodynamically consistent using the van Ness method. The NRTL, UNIQUAC, and Wilson activity coefficient models were applied to regress the experimental values. The calculated results agreed well with the measured values. Furthermore, the results were calculated by the UNIFAC (Do) method (modified UNIFAC model) in which aromatic methoxyl is treated as a group (ACOCH3). The new interaction parameter (ACOCH3–CH3COO) was obtained and proved to be reliable. Based on the preceding results, a feasible separation process for the ternary mixture (butyl acetate + anisole + guaiacol) has been designed to obtain the required products

  20. Main routes for the thermo-conversion of biomass into fuels and chemicals. Part 1: Pyrolysis systems

    International Nuclear Information System (INIS)

    Since the energy crises of the 1970s, many countries have become interest in biomass as a fuel source to expand the development of domestic and renewable energy sources and reduce the environmental impacts of energy production. Biomass is used to meet a variety of energy needs, including generating electricity, heating homes, fueling vehicles and providing process heat for industrial facilities. The methods available for energy production from biomass can be divided into two main categories: thermo-chemical and biological conversion routes. There are several thermo-chemical routes for biomass-based energy production, such as direct combustion, liquefaction, pyrolysis, supercritical water extraction, gasification, air-steam gasification and so on. The pyrolysis is thermal degradation of biomass by heat in the absence of oxygen, which results in the production of charcoal (solid), bio-oil (liquid), and fuel gas products. Pyrolysis liquid is referred to in the literature by terms such as pyrolysis oil, bio-oil, bio-crude oil, bio-fuel oil, wood liquid, wood oil, liquid smoke, wood distillates, pyroligneous tar, and pyroligneous acid. Bio-oil can be used as a fuel in boilers, diesel engines or gas turbines for heat and electricity generation.

  1. Kinetic analysis on lignite pyrolysis,combustion and gasification

    Institute of Scientific and Technical Information of China (English)

    HU Xin; WANG Zhihua; ZHOU Zhijun; YOU Zhuo; ZHOU Junhu; CEN Kefa

    2013-01-01

    Pyrolysis and combustion combined polygeneration system is a more efficient way for lignite utilization,and can also produce variety of valuable pyrolysis products.To explore the feasibility of this polygeneration system,thermo-gravimetric analysis on YM lignite and DT bituminous coal was conducted,and the characteristic parameters for pyrolysis,combustion,and gasification were obtained.Moreover,the activation energy of each reaction was calculated by Coats-Redfern method.The experimental results showed that,compared with DT bituminous coal,YM lignite pyrolysis process starts at a lower temperature,and its semi-coke reactivity during combustion and gasification was better.In addition,activation energy calculation indicated that,the apparent activation energy of gasification of both coals were much higher than that of the pyrolysis.Therefore,for lignite,pyrolysis and combustion combined polygeneration system may achieve higher efficiency and be worthy for further research.

  2. Comparison for the compositions of fast and slow pyrolysis oils by NMR characterization.

    Science.gov (United States)

    Ben, Haoxi; Ragauskas, Arthur J

    2013-11-01

    The pyrolysis of softwood (SW) kraft lignin and pine wood in different pyrolysis systems were examined at 400, 500 and 600 °C. NMR including quantitative (13)C and Heteronuclear Single-Quantum Correlation (HSQC)-NMR, and Gel Permeation Chromatography (GPC) were used to characterize various pyrolysis oils. The content of methoxyl groups decreased by 76% for pine wood and 70% for lignin when using fast pyrolysis system. The carbonyl groups also decreased by 76% and nearly completely eliminated in 600 °C pine wood fast pyrolysis oil. Compared to the slow pyrolysis process, fast pyrolysis process was found to improve the cleavage of methoxyl groups, aliphatic CC bonds and carbonyl groups and produce more polyaromatic hydrocarbons (PAH) from lignin and aliphatic CO bonds from carbohydrates. Another remarkable difference between fast and slow pyrolysis oils was the molecular weight of fast pyrolysis oils increased by 85-112% for pine wood and 104-112% for lignin. PMID:24013295

  3. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    incineration capacity, but also a better ability of gasification over incineration to preserve the chemical energy of the waste is important. This chapter provides an overview of pyrolysis and gasification processes related to waste, the technology involved, energy recovery options, and important environmental......Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis......) into a mainly gaseous output. The specific output composition and relative amounts of the outputs greatly depend on the input fuel and the overall process configuration. Although pyrolysis processes in many cases also occur in gasification (however prior to the gasification processes), the overall...

  4. Toxicity assessment and geochemical model of chromium leaching from AOD slag.

    Science.gov (United States)

    Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

    2016-02-01

    AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. PMID:26583286

  5. Petroleum coke slags :characterization and dissolution

    OpenAIRE

    Lu, Jun

    1997-01-01

    Slags are crystalline to vitreous by-product materials generated in many high temperature industrial processes. This study presents a general technique for the identification of the phases present in petroleum coke gasification slags. documents the phase assemblages and textures, and finally determines the dissolution of vanadium from these slags as part of the considerations of potential resource reclamation. The general identification procedure utilizes (1) recognition of separa...

  6. Design and evaluation of a heat recuperator for steel slags

    International Nuclear Information System (INIS)

    New techniques for emissions reduction and energy efficiency are important challenges of the steel industry. Although great advantages have been reached in these fields, there are still new opportunities. One of them is the possible development of systems to recover energy from slags. The recent policies that encourage the use of renewable and alternative energies determine a favorable scenario for the development of new techniques of heat recovering. In this context, this article presents a new heat recuperation system for the slags produced in the factories of Arcelor–Mittal in Asturias (Spain) and study in detail the design of an innovative slags heat exchanger. To adjust its performance and to determine the influence of the geometric and flow design parameters, the heat exchanger has been simulated using numerical analysis software (CFD). -- Highlights: • A new design of a heat recuperator for slags energy recovery is presented. • The effects of the design parameters have been studied with a numerical model. • Refractory materials with high thermal conductivity improve heat recuperation

  7. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  8. Biofuel for Energy Security: An Examination on Pyrolysis Systems with Emissions from Fertilizer and Land-Use Change

    OpenAIRE

    Chih-Chun Kung; Hualin Xie; Tao Wu; Shih-Chih Chen

    2014-01-01

    One of the most important concerns facing Taiwan is lack of energy security. The study examines to what extent the Taiwan energy security can be enhanced through bioenergy production and how bioenergy affects net greenhouse gases emissions. Ethanol, conventional bioelectricity and pyrolysis based electricity are analyzed and emissions from fertilizer use and land use change are also incorporated. The study employs the Modified Taiwan Agricultural Sector Model (MTASM) for economic and environm...

  9. Investigations of Stabilization of Cr in Spinel Phase in Chromium-Containing Slags

    OpenAIRE

    Jelkina Albertsson, Galina

    2011-01-01

    The influence of basicity, heat treatment as well as different oxygen partial pressures on the phase relationships in the CaO-MgO-SiO2-Cr2O3 slags was studied with a view to control the precipitation of Cr-spinel in the slag phase. The equilibrium phases in CaO-MgO-SiO2-Cr2O3 slag system in the range on 1673-1873 K have been investigated under low oxygen partial pressure as well as in as air atmosphere. In low oxygen partial pressure experiments, a suitable mixture of CO and CO2 was used to c...

  10. Effect of Water Vapor on O2- Content in Ironmaking Slag

    Institute of Scientific and Technical Information of China (English)

    Yousef MOHASSAB; Hong-yong SOHN

    2015-01-01

    In principle, slag basicity can be expressed as the concentration of free oxygen (O2−) in the slag system. This free oxygen content is equilibrated with different silicate anions in addition to other components in the silicate-based slags. X-ray photon spec-troscopy (XPS) and scanning electron microscope equipped with energy dispersive spectrometer (SEM-EDS) were used to investi-gate the effect of water vapor on the free oxygen content in ironmaking slags. It was found that water in the gas atmosphere plays a signiifcant role in the silicate anion equilibria. Water decreases the amount of free oxygen in the studied slags, with the free oxygen expressed as percentage of the total oxygen decreasing in the order of the following gas mixtures: CO+CO2 (44%,pH2O = 0 kPa) > CO+CO2+H2+H2O (41%,pH2O = 10.13 kPa) > H2+H2O (37%,pH2O = 14.19 kPa). The content of free oxygen ion affects the distribu-tion of elements such as sulfur, phosphorus, and manganese. In addition, it affects the iron oxide content in the slag as well as the interaction between slag and furnace lining.

  11. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    Science.gov (United States)

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities. PMID:26691955

  12. Pyrolysis of waste tyres: A review

    Energy Technology Data Exchange (ETDEWEB)

    Williams, Paul T., E-mail: p.t.williams@leeds.ac.uk

    2013-08-15

    Graphical abstract: - Highlights: • Pyrolysis of waste tyres produces oil, gas and char, and recovered steel. • Batch, screw kiln, rotary kiln, vacuum and fluidised-bed are main reactor types. • Product yields are influenced by reactor type, temperature and heating rate. • Pyrolysis oils are complex and can be used as chemical feedstock or fuel. • Research into higher value products from the tyre pyrolysis process is reviewed. - Abstract: Approximately 1.5 billion tyres are produced each year which will eventually enter the waste stream representing a major potential waste and environmental problem. However, there is growing interest in pyrolysis as a technology to treat tyres to produce valuable oil, char and gas products. The most common reactors used are fixed-bed (batch), screw kiln, rotary kiln, vacuum and fluidised-bed. The key influence on the product yield, and gas and oil composition, is the type of reactor used which in turn determines the temperature and heating rate. Tyre pyrolysis oil is chemically very complex containing aliphatic, aromatic, hetero-atom and polar fractions. The fuel characteristics of the tyre oil shows that it is similar to a gas oil or light fuel oil and has been successfully combusted in test furnaces and engines. The main gases produced from the pyrolysis of waste tyres are H{sub 2}, C{sub 1}–C{sub 4} hydrocarbons, CO{sub 2}, CO and H{sub 2}S. Upgrading tyre pyrolysis products to high value products has concentrated on char upgrading to higher quality carbon black and to activated carbon. The use of catalysts to upgrade the oil to a aromatic-rich chemical feedstock or the production of hydrogen from waste tyres has also been reported. Examples of commercial and semi-commercial scale tyre pyrolysis systems show that small scale batch reactors and continuous rotary kiln reactors have been developed to commercial scale.

  13. Pyrolysis of waste tyres: A review

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Pyrolysis of waste tyres produces oil, gas and char, and recovered steel. • Batch, screw kiln, rotary kiln, vacuum and fluidised-bed are main reactor types. • Product yields are influenced by reactor type, temperature and heating rate. • Pyrolysis oils are complex and can be used as chemical feedstock or fuel. • Research into higher value products from the tyre pyrolysis process is reviewed. - Abstract: Approximately 1.5 billion tyres are produced each year which will eventually enter the waste stream representing a major potential waste and environmental problem. However, there is growing interest in pyrolysis as a technology to treat tyres to produce valuable oil, char and gas products. The most common reactors used are fixed-bed (batch), screw kiln, rotary kiln, vacuum and fluidised-bed. The key influence on the product yield, and gas and oil composition, is the type of reactor used which in turn determines the temperature and heating rate. Tyre pyrolysis oil is chemically very complex containing aliphatic, aromatic, hetero-atom and polar fractions. The fuel characteristics of the tyre oil shows that it is similar to a gas oil or light fuel oil and has been successfully combusted in test furnaces and engines. The main gases produced from the pyrolysis of waste tyres are H2, C1–C4 hydrocarbons, CO2, CO and H2S. Upgrading tyre pyrolysis products to high value products has concentrated on char upgrading to higher quality carbon black and to activated carbon. The use of catalysts to upgrade the oil to a aromatic-rich chemical feedstock or the production of hydrogen from waste tyres has also been reported. Examples of commercial and semi-commercial scale tyre pyrolysis systems show that small scale batch reactors and continuous rotary kiln reactors have been developed to commercial scale

  14. Dephosphorization of Steelmaking Slag by Leaching with Acidic Aqueous Solution

    Science.gov (United States)

    Qiao, Yong; Diao, Jiang; Liu, Xuan; Li, Xiaosa; Zhang, Tao; Xie, Bing

    2015-12-01

    In the present paper, dephosphorization of steelmaking slag by leaching with acidic aqueous solution composed of citric acid, sodium hydroxide, hydrochloric acid and ion-exchanged water was investigated. The buffer solution of C6H8O7-NaOH-HCl system prevented changes in the pH values. Kinetic parameters including leaching temperature, slag particle size and pH values of the solution were optimized. The results showed that temperature has no obvious effect on the dissolution ratio of phosphorus. However, it has a significant effect on the dissolution ratio of iron. The dephosphorization rate increases with the decrease of slag particle size and the pH value of the solution. Over 90% of the phosphorus can be dissolved in the solution while the corresponding leaching ratio of iron was only 30% below the optimal condition. Leaching kinetics of dephosphorization follow the unreacted shrinking core model with a rate controlled step by the solid diffusion layer, the corresponding apparent activation energy being 1.233 kJ mol-1. A semiempirical kinetic equation was established. After leaching, most of the nC2S-C3P solid solution in the steelmaking slag was selectively dissolved in the aqueous solution and the iron content in the solid residue was correspondingly enriched.

  15. Kinetics of Aqueous Leaching and Carbonization of Steelmaking Slag

    Science.gov (United States)

    Lekakh, S. N.; Rawlins, C. H.; Robertson, D. G. C.; Richards, V. L.; Peaslee, K. D.

    2008-02-01

    Sequestration of carbon dioxide by steelmaking slag was studied in an atmospheric three-phase system containing industrial slag particles, water, and CO2 gas. Batch-type reactors were used to measure the rate of aqueous alkaline leaching and slag particle carbonization independently. Four sizes of slag particles were tested for the Ca leaching rate in deionized water at a constant 7.5 pH in an argon atmosphere and for carbonate conversion with CO2 bubbled through an aqueous suspension. Conversion data (fraction of Ca leached or converted to carbonate) were evaluated to determine the rate-limiting step based on the shrinking core model. For Ca leaching, the chemical reaction is the controlling mechanism during the initial period of time, which then switches to diffusion through the developed porous layer as the rate-limiting step. Carbonate conversion proceeded much slower than leaching conversion and was found to be limited by diffusion through the product calcium carbonate layer. The calculated value of diffusivity was found to be 5 × 10-9 cm2/s, which decreased by an order of magnitude with increasing carbonization conversion as a result of changing density of the product layer. The experimental data fit the shrinking core model well after correction for the particle specific surface area.

  16. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  17. Effect of gas–slag interaction on valorisation of refuse derived fuel treated with plasma gasification

    OpenAIRE

    Yan, Pengcheng; Pandelaers, Lieven; Machiels, Lieven; Pontikes, Yiannis; Geysen, Daneel; Guo, Muxing; Blanpain, Bart

    2014-01-01

    During gasification of refuse derived fuel (RDF) to produce syngas in a system in which a melt is also produced, the gasified organic fraction of the RDF is in contact with the molten inorganic fraction, i.e. a slag. Examples of such systems are plasma gasifiers, in which crude syngas is further cracked in a plasma converter. Depending on the degree of gas–slag interaction, their compositions may vary and influence the valorisation potential of both resources. To evaluate the i...

  18. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis....... In Europe during World War II, wood-fueled gasifiers (or ‘gas generators’) were used to power cars during shortages of oil-based fuels. Sparked by oil price crises in 1970s and 1980s, further development in gasification technologies focused mainly on coal as a fuel to substitute for oil...

  19. Analyse quantitative des effluents de pyrolyse en milieu ouvert et fermé Quantitative Analysis of Pyrolysis Effluents in an Open and Closed System

    Directory of Open Access Journals (Sweden)

    Behar F.

    2006-11-01

    Full Text Available Dans la première partie de l'article, nous décrivons une technique de pyrolyse en milieu ouvert qui permet de caractériser les matières organiques complexes comme le kérogène, le charbon, les asphaltènes de roche et d'huiles, les substances humiques et fulviques etc. Les effluents de pyrolyse sont récupérés et fractionnés quantitativement puis analysés par des techniques spécifiques comme la chromatographie en phase gazeuse et le couplage chromatographie/spectrométrie de masse. Dans la deuxième partie, est présentée une technique de pyrolyse en milieu fermé pour simuler au laboratoire l'évolution thermique des kérogènes, asphaltènes ou huiles. Nous nous sommes surtout attachés à dresser des bilans massiques et des bilans de l'hydrogène sur l'ensemble des produits de pyrolyse. Pour cela, nous avons distingué cinq classes de poids moléculaire croissant : C1, C2-C5, C6-C13, C14+ et coke. La récupération quantitative et la séparation de chacune des cinq fractions permet une analyse moléculaire détaillée de chacune d'elles. The first part of this article describes an open pyrolysis system in order to characterize complex organic matter such as kerogen, coal, rock and oil asphaltenes and humic substances, etc. Pyrolysis effluents are recovered, fractionated quantitatively by liquid chromatography, and then they are analyzed by specific techniques such as gas chromatography and chromatography/mass-spectrometry coupling. The second part describes a pyrolysis technique in a closed system, used for the laboratory simulation of the thermal evolution of kerogens, asphaltenes or oils. A special effort has been made to give the mass and hydrogen balances for all pyrolysis products. For this, five classes have been distinguised with increasing molecular weight: C1, C2-C5, C6-C13, C14+ and coke. The quantitative recovery and the separation of each of the five fractions is used to make a detailed molecular analysis of each of

  20. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    Energy Technology Data Exchange (ETDEWEB)

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  1. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  2. Glassy slags for minimum additive waste stabilization

    International Nuclear Information System (INIS)

    Glassy slag waste forms are being developed to complement glass waste forms in implementing Minimum Additive Waste Stabilization (MAWS) for supporting DOE's environmental restoration efforts. The glassy slag waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. The MAWS approach was adopted by blending multiple waste streams to achieve up to 100% waste loadings. The crystalline phases, such as spinels, are very durable and contain hazardous and radioactive elements in their lattice structures. These crystalline phases may account for up to 80% of the total volume of slags having over 80% metal loading. The structural bond strength model was used to quantify the correlation between glassy slag composition and chemical durability so that optimized slag compositions were obtained with limited crucible melting and testing. Slag compositions developed through crucible melts were also successfully generated in a pilot-scale Retech plasma centrifugal furnace at Ukiah, California. Utilization of glassy slag waste forms allows the MAWS approach to be applied to a much wider range of waste streams than glass waste forms. The initial work at ANL has indicated that glassy slags are good final waste forms because of (1) their high chemical durability; (2) their ability to incorporate large amounts of metal oxides; (3) their ability to incorporate waste streams having low contents of flux components; (4) their less stringent requirements on processing parameters, compared to glass waste forms; and (5) their low requirements for purchased additives, which means greater waste volume reduction and treatment cost savings

  3. Formate-assisted pyrolysis

    Science.gov (United States)

    DeSisto, William Joseph; Wheeler, Marshall Clayton; van Heiningen, Adriaan R. P.

    2015-03-17

    The present invention provides, among other thing, methods for creating significantly deoxygenated bio-oils form biomass including the steps of providing a feedstock, associating the feedstock with an alkali formate to form a treated feedstock, dewatering the treated feedstock, heating the dewatered treated feedstock to form a vapor product, and condensing the vapor product to form a pyrolysis oil, wherein the pyrolysis oil contains less than 30% oxygen by weight.

  4. FAST PYROLYSIS OF LIGNINS

    OpenAIRE

    Sedat Beis; Saikrishna Mukkamala; Nathan Hill; Jincy Joseph; Cirila Baker; Bruce Jensen; Elizabeth Stemmler; Clayton Wheeler; Brian Frederick; Adriaan van Heiningen; Alex Berg; William Joseph DeSisto

    2010-01-01

    Three lignins: Indulin AT, LignoboostTM, and Acetocell lignin, were characterized and pyrolyzed in a continuous-fed fast pyrolysis process. The physical and chemical properties of the lignins included chemical composition, heat content, ash, and water content. The distributed activation energy model (DAEM) was used to describe the pyrolysis of each lignin. Activation energy distributions of each lignin were quite different and generally covered a broad range of energies, typically found in li...

  5. Amorphous and crystalline blast furnace slag

    International Nuclear Information System (INIS)

    Full text: One of the by-products of iron production from a blast furnace is the slag, Generally 250-300 kg of slag is produced per ton of iron. Liquid blast furnace slag can either be cooled quickly by quenching in a granulator or more slowly in air. The air-cooled product is crushed and sized for use as an aggregate in concrete. The granulated slag is ground to form ground granulated slag, which is a cost-effective supplementary cementitious material. Blends of ground granulated slag and Portland cement produce a cementitious paste that is more resistant to chloride penetration than pastes made from the Portland cement alone. In this study neutron diffraction techniques were used to examine samples of air-cooled and granulated slags from Australian Steel Mill Services stock piles at Port Kembla. Sourced from the same blast furnace, the materials should be expected to posses similar elemental chemistry. The mineral compositions would be different due to the rate of cooling each slag was subjected to. Samples, 15 grams in mass, were mounted in a vanadium can and diffraction patterns were measured using the SLAD instrument on the Reactor R-2 at the Studvik Neutron Research Laboratory in Sweden. The diffraction patterns were transformed into radial distribution functions using the reverse Monte Carlo program, MCGR. The granulated slag showed no diffraction peaks while the air cooled slag showed a crystalline product that can be identified by x-ray diffraction. The radial distribution functions showed differences that were consistent with the granulated slag being amorphous and the air-cooled slag crystalline. Both slag samples showed peaks in the radial distribution function at 1.8 Angstroms and 2.8 Angstroms. The greatest anomaly was a feature about 2.5 Angstroms found only in the radial distribution function for the granulated slag. This demonstration showed that there are differences in the short range bonding between the two compounds. We are currently

  6. Properties of Mortar Incorporating Iron Slag

    Directory of Open Access Journals (Sweden)

    Tamara HUMAM

    2013-11-01

    Full Text Available In the present study effects of replacement of fine aggregate (sand with high percentages of iron slag on the properties of Mortar. Cement mortars of mix proportion 1:3 with incorporating various percentage of iron slag was designed. Fine aggregate were replace with five percentage of iron slag. The percentages of replacements were 0, 10, 20, 30, and 40% by weight of fine aggregate. Tests were performed for compressive strength, split tensile strength, sulphate resistance, Rapid Chloride Permeability Test. Test for all replacement levels of iron slag at different curing periods (7, 28, 56 days . Test result indicates that inclusion of iron slag as partial replacement with fine aggregate enhances the properties of Mortar.

  7. The estimation slag refining features for the Cu-Si alloys melting process

    OpenAIRE

    A. W. Bydałek; A. Bydałek; K. Najman; P. Schlafka

    2008-01-01

    In thc papcr a rncthod of determining the rcduclion capability of slag solutions was uscd. Thc cxtraction of mcrallurgical slag during thcpmccss of rnclting of coppcr alfoys can bc imcnsificd hy addition of carbides. To anatysc thc proccss author has made an cCfort to cstimatcrefining cfficicncy ~Fcornplicatcdse ts of rcagcnts in rcal industrial systems. Thc papcr prcscnts thc analysis o f ~hscta te of art in thc ficldof metallurgy aFsiticium bronze.

  8. Combination of a pyrolysis plant with a hard coal power station firing system; Kombination einer Pyrolyseanlage mit einer Steinkohlekraftwerksfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Schulz, W.; Hauk, R. [Vereinigte Elektrizitaetswerke Westfalen AG (VEW), Dortmund (Germany)

    1998-09-01

    VEW ENERGIE AG plans and operates power plants and thermal plants for the disposal of residual materials (e.g. household waste, sewage sludge, used wood, residues from paper manufacture). In order to make itself familiar with the market for secondary fuels the company undertook a study to find out what cost-effective techniques are available on the market and how power plants can be used for optimal energy use and with a minimum of disposal costs. Its choice finally fell on pyrolysis because this technology is the most flexible for the thermal and physical utilisation of substitute fuels. Moreover, pyrolysis combines very well with power plants. [Deutsch] VEW ENERGIE AG plant und betreibt Kraftwerke und thermische Anlagen zur Entsorgung von Reststoffen (z.B. Hausmuell, Klaerschlamm, Altholz, Reststoff aus der Papierherstellung). Um sich auf dem Markt der Ersatzbrennstoffe einzustellen, wurde untersucht, welche kostenguenstigen Techniken auf dem Markt verfuegbar sind und wie Kraftwerke zur optimalen Energienutzung und zur Minimierung der Entsorgungskosten eingesetzt werden koennen. Die Pyrolysetechnik wurde ausgewaehlt, weil sie am flexibelsten fuer die thermische und stoffliche Verwertung der Ersatzbrennstoffe ist. Sie laesst sich auch sehr gut mit Kraftwerken kombinieren. (orig.)

  9. High temperature millimeter wave radiometric and interferometric measurements of slag-refractory interaction for application to coal gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Slaugh, Ryan W.; Woskov, Paul P.

    2011-09-17

    Millimeter wave (MMW) radiometry can be used for simultaneous measurement of emissivity and temperature of materials under extreme environments (high temperature, pressure, and corrosive environments) such as in slagging coal gasifiers, where sensors have been identified as a key enabling technology need for process optimization. We present a state-of-the-art dual-channel MMW heterodyne radiometer with active interferometric capability that allows simultaneous radiometric measurements of sample temperature, emissivity, and flow dynamics to over 1873 K. Interferometric capability is supplied via a probe signal originating from the 137 GHz radiometer local oscillator (LO). The interferometric 'video' channels allow measurement of additional parameters simultaneously, such as volume expansion, thickness change, and slag viscosity along with temperature or emissivity. This capability has been used to demonstrate measurement of temperature and simulated coal slag infiltration into a chromia refractory brick sample as well as slag flow down a vertically placed refractory brick. Observed phenomena include slag melting and slumping, slag reboil and foam with oxygen evolution, and eventual failure of the alumina crucible through corrosion by the molten slag. These results show the promise of the MMW system for extracting quantitative and qualitative process parameters from operating slagging coal gasifiers, providing valuable information for process efficiency, control, and increased productivity.

  10. Fast Pyrolysis of Lignin Using a Pyrolysis Centrifuge Reactor

    DEFF Research Database (Denmark)

    Trinh, Ngoc Trung; Jensen, Peter Arendt; Sárossy, Zsuzsa;

    2013-01-01

    Fast pyrolysis of lignin from an ethanol plant was investigated on a lab scale pyrolysis centrifuge reactor (PCR) with respect to pyrolysis temperature, reactor gas residence time, and feed rate. A maximal organic oil yield of 34 wt % dry basis (db) (bio-oil yield of 43 wt % db) is obtained at...

  11. Uranium recovery from slags of metallic uranium

    International Nuclear Information System (INIS)

    The Center of the Nuclear Fuel of the Institute of Nuclear Energy Research - IPEN finished the program of attainment of fuel development for research reactors the base of Uranium Scilicet (U3 Si2) from Hexafluoride of Uranium (UF6) with enrichment 20% in weight of 235U. In the process of attainment of the league of U 3 Si 2 we have as Uranium intermediate product the metallic one whose attainment generates a slag contend Uranium. The present work shows the results gotten in the process of recovery of Uranium in slags of calcined slags of Uranium metallic. Uranium the metallic one is unstable, pyrophoricity and extremely reactive, whereas the U3O8 is a steady oxide of low chemical reactivity, what it justifies the process of calcination of slags of Uranium metallic. The calcination of the Uranium slag of the metallic one in oxygen presence reduces Uranium metallic the U3O8. Experiments had been developed varying it of acid for Uranium control and excess, nitric molar concentration gram with regard to the stoichiometric leaching reaction of temperature of the leaching process. The 96,0% income proves the viability of the recovery process of slags of Uranium metallic, adopting it previous calcination of these slags in nitric way with low acid concentration and low temperature of leaching. (author)

  12. Coexistence Theory of Slag Structure and Its Application to Calculation of Oxidizing Capability of Slag Melts

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The coexistence theory of slag structure and it's application to calculation of the oxidizing capabilities of slag melts is described. It is shown that the law of mass action can be widely applied to the calculation of oxidizing capabilities of slag melts in combination with the coexistence theory of slag structure.For slag melts containing basic oxides FeO and MnO, their oxidizing capabilities can be expressed by NFetO=NFeO+6NFe2O3, while for slag melts containing basic oxides CaO, MgO, etc., in addition to FeO and MnO, their oxidizing capabilities can be given as NFetO=NFeO+6NFe2O3+8NFe3O4.

  13. Alkali Aggregate Reaction in Alkali Slag Cement Mortars

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    By means of "Mortar Bar Method",the ratio of cement to aggregate was kept as a constant 1∶2.25,the water-cement ratio of the mixture was 0.40,and six prism specimens were prepared for each batch of mixing proportions with dimensions of 10×10×60mm3 at 38±2℃ and RH≥95%, the influences of content and particle size of active aggregate, sort and content of alkali component and type of slag on the expansion ratios of alkali-activated slag cement(ASC) mortars due to alkali aggregate reaction(AAR) were studied. According to atomic absorption spectrometry,the amount of free alkali was measured in ASC mortars at 90d.The results show above factors affect AAR remarkably,but no dangerous AAR will occur in ASC system when the amount of active aggregate is below 15% and the mass fraction of alkali is not more than 5% (Na2O).Alkali participated in reaction as an independent component, and some hydrates containing alkali cations were produced, free alkalis in ASC system can be reduced enormously.Moreover,slag is an effective inhibitor, the possibility of generating dangerous AAR in ASC system is much lower at same conditions than that in ordinary Portland cement system.

  14. The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y. [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Collier, N.C., E-mail: nick.collier@nnl.co.uk [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Engineering Materials, Sir Robert Hadfield Building, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Yang, C.H. [Department of Building Materials and Engineering, College of Materials and Engineering, Chongqing University, Chongqing 400045 (China)

    2011-06-30

    The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

  15. Pyrolysis of waste tyres: a review.

    Science.gov (United States)

    Williams, Paul T

    2013-08-01

    Approximately 1.5 billion tyres are produced each year which will eventually enter the waste stream representing a major potential waste and environmental problem. However, there is growing interest in pyrolysis as a technology to treat tyres to produce valuable oil, char and gas products. The most common reactors used are fixed-bed (batch), screw kiln, rotary kiln, vacuum and fluidised-bed. The key influence on the product yield, and gas and oil composition, is the type of reactor used which in turn determines the temperature and heating rate. Tyre pyrolysis oil is chemically very complex containing aliphatic, aromatic, hetero-atom and polar fractions. The fuel characteristics of the tyre oil shows that it is similar to a gas oil or light fuel oil and has been successfully combusted in test furnaces and engines. The main gases produced from the pyrolysis of waste tyres are H(2), C(1)-C(4) hydrocarbons, CO(2), CO and H(2)S. Upgrading tyre pyrolysis products to high value products has concentrated on char upgrading to higher quality carbon black and to activated carbon. The use of catalysts to upgrade the oil to a aromatic-rich chemical feedstock or the production of hydrogen from waste tyres has also been reported. Examples of commercial and semi-commercial scale tyre pyrolysis systems show that small scale batch reactors and continuous rotary kiln reactors have been developed to commercial scale. PMID:23735607

  16. Effect of MgO and MnO on Phosphorus Utilization in P-Bearing Steelmaking Slag

    Science.gov (United States)

    Lin, Lu; Bao, Yan-Ping; Wang, Min; Li, Xiang

    2016-04-01

    In order to recycle the phosphorus in P-bearing converter slag and make it used as slag phosphate fertilizer, the effect of MgO and MnO in P-bearing steelmaking slag on phosphorus existence form, P2O5 solubility and magnetic separation behavior were researched systematically. The results show that the phosphorus in slag is mainly in the form of n2CaO · SiO2-3CaO · P2O5 (for short nC2S-C3P) solid solution in the P-rich phase for CaO-SiO2-FetO-P2O5-X (X stands for MgO and MnO, respectively). And the increasing of MgO and MnO content has no influence on precipitation of nC2S-C3P solid solution in slag, MnO and MgO mainly enter into RO phase and base phase to form MnFe2O4 and MgFe2O4, which has little effect on the P2O5 content of P-rich phase, so which has little effect on the degree of phosphorus enrichment and phosphorus occurrence form of the P-bearing slag. And adding MgO and MnO into CaO-SiO2-P2O5-Fe2O3 slag system can break the complex net structure formed by Si-O on certain degree, and also hinder the precipitation of β-Ca3(PO4)2 crystal with low citric acid solubility during the melting-cooling process. Therefore, adding appropriate MgO and MnO content into slag can improve the slag P2O5 solubility, but the effect of different amounts of MgO and MnO on the P2O5 solubility has little difference. Meanwhile, adding MgO and MnO into slag can improve the metallization of slag and magnetism of iron-rich phase, make the magnetic substances content increase and separation of phosphorus and iron incomplete, so it is adverse to phosphorus resources recovery from P-bearing slag by magnetic separation method. In order to recycle the phosphorus in P-bearing converter slag, the MgO and MnO content in the P-bearing slag should be controlled in the steelmaking process.

  17. Grid-connected integrated community energy system. Phase II, Stage 1, final report. Conceptual design: pyrolysis and waste management systems

    Energy Technology Data Exchange (ETDEWEB)

    1978-03-08

    The University of Minnesota is studying and planning a grid-connected integrated community energy system to include disposal of wastes from health centers and utilizing the heat generated. Following initial definition of the 7-county metropolitan region for which the solid waste management system is to be planned, information is then necessary about the nature of the waste generated within this region. Estimates of the quantities generated, generation rates, and properties of the waste to be collected and disposed of are required in order to determine the appropriate size and capacity of the system. These estimates are designated and subsequently referred to as ''system input''. Institutional information is also necessary in designing the planned system, to be compatible with existing institutional operations and procedures, or to offer a minimum amount of problems to the participating institution in the region. Initial considerations of health care institutions generating solid waste within the defined region are made on a comprehensive basis without any attempt to select out or include feasible candidate institutions, or institutional categories. As the study progresses, various criteria are used in selecting potential candidate institutional categories and institutions within the 7-county region as offering the most feasible solid waste system input to be successfully developed into a centralized program; however, it is hoped that such a system if developed could be maintained for the entire 7-county region, and remain comprehensive to the entire health care industry. (MCW)

  18. Synthesis of steel slag ceramics:chemical composition and crystalline phases of raw materials

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Wei Wei; Hao Bai; Xu Zhang; Da-qiang Cang

    2015-01-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO–Al2O3–SiO2 and CaO–MgO–SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite,α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  19. Simulation of Frozen Slag Inside Brickless Reaction Shaft of Flash Smelting Furnace

    Science.gov (United States)

    Wang, Jinliang; Wang, Houqing; Tong, Changren; Zhang, Wenhai; Zhang, Chuanfu

    2013-12-01

    Based on the principle of heat transfer, a three-dimensional model of frozen slag in the brickless reaction shaft of a flash smelting furnace was established by computing the temperature field and judging the moving boundary. In the modeling process, a cylindrical coordinate system was adopted to specify the point positions according to the geometry of the brickless reaction shaft, and an improved method was proposed to discretize the three-dimensional control equations. The model was then applied to investigate the influence of the operational [gas temperature (GT), cooling water temperature (CWT), and melting temperature of frozen slag (MTFS)] and structural (steel shell thickness, steel nail thickness, steel nail length, and distance between nails) parameters on the thickness of the frozen slag. The results showed that the GT, CWT, and MTFS have a marked impact on the thickness of frozen slag, which decreases at high temperature and increases when cooled; the structural parameters have little effect on the thickness of frozen slag in terms of heat transfer. Consequently, to form a layer of frozen slag with a desired thickness inside a brickless reaction shaft, it is important to avoid localized ultra-high temperatures in the inner chamber and to cool the steel shell using a strong flow of low-temperature water; mechanical (and not thermal) factors should take precedence when designing the steel nails of a brickless reaction shaft.

  20. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2016-05-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  1. Life cycle assessment of waste to energy micro-pyrolysis system: case study for an Italian town

    International Nuclear Information System (INIS)

    Waste disposal represents an important aspect of the policies of politics of developed countries. It is well known that waste management entails several social, economical and environmental aspects. Many different technical solutions have been proposed and evaluated, more or less complicated, from a social and economic point of view, but the environmental burden linked to these solutions still remains an open problem not definitively resolved yet. One of the most promising ways for investigating and comparing the environmental consequences connected to different human activities seems to be represented by the LCA analysis. In this work the LCA analysis of a micro-pyrolysis with micro-gas turbine waste to energy plant, has been performed with the aid of a commercial simulation code. The scenario is analysed with regard to a small, isolated, Italian town. A comparison between the current and proposed case has also been carried out. (Author)

  2. Comparison of combustion and pyrolysis for energy generation in a sugarcane mill

    International Nuclear Information System (INIS)

    Highlights: • Biomass to energy processes for sugarmills via combustion and pyrolysis are modelled. • Models compared based on technical and economic performance for two mill efficiencies. • Combustion more suited for sugar mill energy supply. • Pyrolysis based models have higher overall process efficiencies. • Pyrolysis contributes more towards environmental mitigation but is less profitable. - Abstract: The study focusses on the comparison of biomass to energy conversion process (BMECP) models to convert sugar mill biomass (bagasse) into energy products via combustion and pyrolysis as thermochemical pathways. Bagasse was converted to steam and electricity via combustion using 40 bar, 63 bar and 82 bar Condensing Extraction Steam Turbines (CEST) systems and a 30 bar back pressure steam turbine (BPST) system. Two BMECPs, namely partial fast pyrolysis and pure fast pyrolysis systems, were modeled for the pyrolysis pathway. In the Pure Fast Pyrolysis BMECP all the input bagasse stream was converted to pyrolysis products, with subsequent combustion of some of these products to generate steam and electricity for sugar mill operations. In the partial fast pyrolysis BMECP, a fraction of the bagasse is combusted directly to supply steam and electricity to the sugar mill, while the remaining fraction is pyrolyzed to generate pyrolysis products. All process models were simulated in AspenPlus® and were assessed on their ability to supply the energy requirement of to two sugar mill scenarios: More efficient mill and less efficient mill. The economic viability of BMECPs was determined using Aspen Process Economic Analyzer. Both combustion based and pyrolysis based BMECPs were capable of meeting the energy requirement of the sugar mill, although the pyrolysis based BMECP had limited steam and electricity production rates due to the accumulation of energy in pyrolysis products. High energy valued pyrolysis products resulted in higher overall process efficiencies of 85

  3. Experimental investigation on ligament formation for molten slag granulation

    International Nuclear Information System (INIS)

    During the dry granulation for molten blast furnace slag, rotary cup is used to atomize the molten slag. In this study, the mechanism of ligament formation for molten slag granulation was investigated. The results indicated that the transition equations from direct drop formation to ligament formation and ligament formation to sheet formation, obtained from glycerol/water mixture, can identify the type of disintegration for molten blast furnace slag granulation. Due to short wavelength of dilational wave along molten slag ligaments, the diameter of slag particles decreased with an increase in angular speed, and more and more slag particles were far away from the center of rotary cup. The slag particles diameter decreased with an increase in rotary cup diameter. The empirical equation can be used to predict the diameter of slag particles obtained by ligament formation for molten slag granulation at high angular speed. Because of slight change in viscosity and surface tension when the temperature of molten slag was over than 1300 °C, there was no change in diameter and mass fraction of slag particles with an increase in molten slag temperature. All the results could provide guidance for the design of industrial plant for molten blast furnace slag granulation. - Highlights: • Dry granulation for molten blast furnace slag is an attractive alternative to wet granulation. • Transition equation can be used to identify state of disintegration for molten slag granulation. • The diameter of slag particles decreased as an increase in angular speed and diameter of rotary cup. • There was no change in diameter of slag particles with an increase in molten slag temperature

  4. Hydrogen Generator by Methane Pyrolysis with Carbon Capture Project

    Data.gov (United States)

    National Aeronautics and Space Administration — ORBITEC proposes to develop, fabricate, and test a system to provide 99.999% hydrogen by efficiently performing methane pyrolysis. The system has three unique...

  5. Novel technique for coal pyrolysis and hydrogenation product analysis

    Energy Technology Data Exchange (ETDEWEB)

    Pfefferle, L.D.; Boyle, J.

    1993-03-15

    A microjet reactor coupled to a VUV photoionization time-of-flight mass spectrometer has been used to obtain species measurements during high temperature pyrolysis and oxidation of a wide range of hydrocarbon compounds ranging from allene and acetylene to cyclohexane, benzene and toluene. Initial work focused on calibration of the technique, optimization of ion collection and detection and characterization of limitations. Using the optimized technique with 118 nm photoionization, intermediate species profiles were obtained for analysis of the hydrocarbon pyrolysis and oxidation mechanisms. The soft'' ionization, yielding predominantly molecular ions, allowed the study of reaction pathways in these high temperature systems where both sampling and detection challenges are severe. Work has focused on the pyrolysis and oxidative pyrolysis of aliphatic and aromatic hydrocarbon mixtures representative of coal pyrolysis and hydropyrolysis products. The detailed mass spectra obtained during pyrolysis and oxidation of hydrocarbon mixtures is especially important because of the complex nature of the product mixture even at short residence times and low primary reactant conversions. The combustion community has advanced detailed modeling of pyrolysis and oxidation to the C4 hydrocarbon level but in general above that size uncertainties in rate constant and thermodynamic data do not allow us to a priori predict products from mixed hydrocarbon pyrolyses using a detailed chemistry model. For pyrolysis of mixtures of coal-derived liquid fractions with a large range of compound structures and molecular weights in the hundreds of amu the modeling challenge is severe. Lumped models are possible from stable product data.

  6. Heat-resistant ferrochrome slag based concrete

    OpenAIRE

    M.T. Zuginisov; M.M. Myrzahmetov; D.T. Sartayev; Ye.S. Orynbekov

    2014-01-01

    In the construction materials industry, expensive refractories (fire clay, silica, high- aluminous, etc.), are used as the main lining materials which despite their high fire resistance are inefficient for the use in thermal aggregates with an operation temperature up to 1300 °C. The purpose of the research was to develop heat-resistant concrete on the basis of sodium silicate binder and liquid glass with application of ferrochrome slag. Studies on the use of ferrochrome slag to obtain h...

  7. Dissolution of alumina in stainless steelmaking slags

    Energy Technology Data Exchange (ETDEWEB)

    Divakar, M.; Lahiri, A.K. [Indian Inst. of Science, Bangalore (India). Dept. of Metallurgy; Goernerup, M. [Uddeholm Technology AB (Sweden)

    2001-02-01

    Dissolution of alumina in stainless steelmaking slags was studied by conducting laboratory scale experiments on typical slags in the temperature range 1823-1923 K. The mechanism of dissolution was studied under the actual steelmaking conditions where several phenomena such as simultaneous reduction of chromium, iron and vanadium oxides by carbon, in-situ gas generated due to the reduction, foam/emulsion formation occur. The kinetics of alumina dissolution are studied under the influence of the above mentioned phenomena. (orig.)

  8. The use of blast furnace slag

    OpenAIRE

    Václavík, Vojtěch; Dirner, Vojtech; Dvorský, Tomáš; Daxner, J.

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of fi nely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on fi nely ground blast furnace slag were observed. Rad predstavlja rezultate eksperimentalnog istraživanja koja se bave mogućnostima primjene fi nozrnate troske iz visoke peći za Portland cement u jednostavnoj proiz...

  9. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  10. Low temperature microwave-assisted vs conventional pyrolysis of various biomass feedstocks

    Institute of Scientific and Technical Information of China (English)

    Peter Shuttleworth; Vitaliy Budarin; Mark Gronnow; James H. Clark; Rafael Luque

    2012-01-01

    A comparison between conventional pyrolysis and a novel developed low-temperature microwave-assisted pyrolysis methodology has been performed for the valorisation of a range of biomass feedstocks including waste residues.Microwave pyrolysis was found to efficiently deliver comparable evolution of bio-gases in the system as compared with conventional pyrolysis at significantly reduced temperatures (120-180 ℃ vs 250-400 ℃).The gas obtained from microwave-assistet pyrolysis was found to contain CO2,CH4 and CO as major components as well as other related chemicals (e.g.acids,aldehydes,alkanes) which were obtained in different proportions depending on the selected feedstock.

  11. Shell粉煤气化炉渣和灰系统常见问题分析与总结%Analysis and Sum-Up of Common Problems in Slag and Ash System of Shell Pulverized Coal Gasifier

    Institute of Scientific and Technical Information of China (English)

    时纪伟; 代彩玲

    2011-01-01

    对Shell粉煤气化炉渣和灰系统出现的问题及其原因进行了分析.讨论了煤种与氧煤比控制的关系,提出研究在煤种变化情况下,找到氧煤比变化对气化系统各参数的影响规律是提高气化系统反应稳定性的主要方法.%An analysis of the problems and the causes in slag and ash system of Shell pulverized coal gasifier is carried out. The relations between various coal types and oxygen-coal ratio are discussed. And it is proposed that in aspects of study on coal types change, to find out about the influence pattern of coal-oxygen ratio on parameters of gasification system is the principal method to improve reaction stability in gasification system.

  12. Laboratory Study on Oxide Inclusions in High-Strength Low-Alloyed Steel Refined by Slag with Basicity 2-5

    Science.gov (United States)

    Yu, Huixiang; Wang, Xinhua; Zhang, Jing; Wang, Wanjun

    2015-11-01

    Non-metallic inclusions in high-strength low-alloyed steel refined by slag with basicity (B) 2-5 and Al2O3 content 20%-30% (in mass percent) were investigated by slag-metal equilibrium experiments in laboratory and thermodynamic calculations. Most inclusions in equilibrium were quasi-spherical CaO-MgO-Al2O3-SiO2 system and the sizes were less than 5 µm. The average content ratio, CaO/Al2O3 and CaO/SiO2 of the inclusions, increased with slag basicity increasing when Al2O3 content in slag was around 25%, MgO/Al2O3 and CaO/Al2O3 increased with Al2O3 content in slag decreasing when slag basicity was around 3.3. The MgO/Al2O3 of the inclusions was influenced mainly by Al2O3 content in slag and CaO/Al2O3 was influenced mainly by slag basicity. To make the inclusions out of relative lower melting region (<1,773 K), the values of CaO/Al2O3, MgO/Al2O3 and (CaO+MgO)/Al2O3 of the inclusions should be enhanced by increasing basicity and decreasing Al2O3 content in slag properly.

  13. Decalcification resistance of alkali-activated slag

    Energy Technology Data Exchange (ETDEWEB)

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  14. Pyrolysis Process in Aramid Fibers Investigated by Py-GC/MS & TGA-DTA/MS

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-wei; HU Zu-ming; LIU Zhao-feng

    2007-01-01

    Poly(m-phenylene isophthalamine) (PMIA) and Poly( p-phenylene terphthalamine) (PPTA) are among the most important high-temperature resistant aramid fibers. The pyrolysis behaviors of these two fibers under inert gases were studied using pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) and thermogravimetric analysis coupled with mass spectrometry ( TGA-DTA/MS ). The pyrolysis processes of PMIA and PPTA are distinguishing, and the stepwise pyrolysates reflect these differences. A mechanism system of pyrolysis is suggested, which involving hydrolysis and homolysis. At low pyrolysis temperatures, hydrolysis is a primary reaction, and it is very noticeable in the first-step pyrolysis region of PMIA. Elevating pyrolysis temperature, homolysis is enhanced and keep a large advantage in the high temperature range. On the other hand, at higher temperatures, carbonization appens and the homolysis and carbonization of PPTA are emphasized more than of PMIA.

  15. Process-integrated slag treatment; Prozessintegrierte Schlackebehandlung

    Energy Technology Data Exchange (ETDEWEB)

    Koralewska, R.; Faulstich, M. [Technische Univ., Garching (Germany). Lehrstuhl fuer Wasserguete- und Abfallwirtschaft

    1998-09-01

    The present study compares two methods of washing waste incineration slag, one with water only, and one which uses additives during wet deslagging. The presented aggregate offers ideal conditions for process-integrated slag treatment. The paper gives a schematic description of the integrated slag washing process. The washing liquid serves to wash out the readily soluble constituents and remove the fines, while the additives are for immobilising heavy metals in the slag material. The study is based on laboratory and semi-technical trials on the wet chemical treatment of grate slag with addition of carbon dioxide and phosphoric acid. [Deutsch] Die dargestellten Untersuchungen beziehen sich auf den Vergleich zwischen einer Waesche der Muellverbrennungsschlacke mit Wasser und unter Zugabe von Additiven im Nassentschlacker. In diesem Aggregat bieten sich optimale Voraussetzungen fuer eine prozessintegrierte Schlackebehandlung. Die Durchfuehrung der integrierten Schlackewaesche wird schematisch gezeigt. Durch die Waschfluessigkeit sollen die leichtloeslichen Bestandteile ausgewaschen und die Feinanteile ausgetragen sowie durch die Additive zusaetzlich die Schwermetalle im Schlackematerial immobilisiert werden. Dazu erfolgten Labor- und halbtechnische Versuche zur nasschemischen Behandlung der Rostschlacken unter Zugabe von Kohlendioxid und Phosphorsaeure. (orig./SR)

  16. Refining fast pyrolysis of biomass

    OpenAIRE

    Westerhof, Roel Johannes Maria

    2011-01-01

    Pyrolysis oil produced from biomass is a promising renewable alternative to crude oil. Such pyrolysis oil has transportation, storage, and processing benefits, none of which are offered by the bulky, inhomogeneous solid biomass from which it originates. However, pyrolysis oil has both a different composition to and different properties from crude oil. This makes its direct use in those applications and conversion processes originally developed for fossil feeds problematic. Improvement of the ...

  17. ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG

    Energy Technology Data Exchange (ETDEWEB)

    Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

    2006-03-15

    As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

  18. Chromium reduction from slag on electromelting of stainless steel

    International Nuclear Information System (INIS)

    Specific features of chromium reduction from the slag on electromelting of stainless steel type Kh18N10T according to one- or two-slag procedure were studied. It was shown that one-slag melting technology allows double decrease of chromium losses in the form of incompletely reduced oxides. This occurs due to additional chemical reactions between metal and slag on their combined pouring into the ladle. 1 ref.; 3 figs

  19. Pyrolysis products of PCBs.

    OpenAIRE

    Paasivirta, J.; R. Herzschuh; Humppi, T; Kantolahti, E; Knuutinen, J; Lahtiperä, M; Laitinen, R; Salovaara, J; Tarhanen, J; Virkki, L

    1985-01-01

    Model compound studies which were previously done for impurities and environmental residues of chlorophenols and for wastes of chlorination processes were extended to the impurities and pyrolysis products of polychlorinated biphenyls (PCBs). Model compounds were commercial products or synthesized and their structures proven by spectroscopic methods. These models were used as analytical reference substances in GC/ECD and GC/MS studies of the pyrolyzed PCB samples. In addition to previously kno...

  20. Feedstock Supply System Design and Economics for Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels Conversion Pathway: Fast Pyrolysis and Hydrotreating Bio-Oil Pathway "The 2017 Design Case"

    Energy Technology Data Exchange (ETDEWEB)

    Kevin L. Kenney; Kara G. Cafferty; Jacob J. Jacobson; Ian J. Bonner; Garold L. Gresham; J. Richard Hess; William A. Smith; David N. Thompson; Vicki S. Thompson; Jaya Shankar Tumuluru; Neal Yancey

    2014-01-01

    The U.S. Department of Energy promotes the production of liquid fuels from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass sustainable supply, logistics, conversion, and overall system sustainability. As part of its involvement in this program, Idaho National Laboratory (INL) investigates the feedstock logistics economics and sustainability of these fuels. Between 2000 and 2012, INL quantified and the economics and sustainability of moving biomass from the field or stand to the throat of the conversion process using conventional equipment and processes. All previous work to 2012 was designed to improve the efficiency and decrease costs under conventional supply systems. The 2012 programmatic target was to demonstrate a biomass logistics cost of $55/dry Ton for woody biomass delivered to fast pyrolysis conversion facility. The goal was achieved by applying field and process demonstration unit-scale data from harvest, collection, storage, preprocessing, handling, and transportation operations into INL’s biomass logistics model.

  1. Manganese-electrolysed slag treatment: bioleaching of manganese by Fusarium sp.

    Science.gov (United States)

    Cao, Jian-Bing; Li, Xiao-Ming; Ouyang, Yu-Zhu; Zheng, Wei; Wang, Dong-Bo; Shen, Ting-Ting; Yue, Xiu; Yang, Qia

    2012-06-01

    A fungi strain named Fusarium sp. was isolated from manganese-electrolysed slag by using a gradient dilution spread plate method, identified by 26S RNA sequence analysis and phylogenetic tree analysis, and explored for the bioleaching capacity to manganese (II) from manganese-electrolysed slag in liquid mineral medium under different environmental conditions, including system temperature, incubator rotation speed and initial pH value. DNA sequence and phylogenetic analysis indicated the name of this fungi strain, that is, Fusarium sp., and higher bioleaching efficiencies (71.6%) of manganese by this fungi were observed when the bioleaching was carried out under the optimized conditions as follows: contact time: 72 h; system temperature: 28 degrees C; inoculums concentration: 2% (v/v); incubator rotation speed: 150 rpm; pH 4.0. Because of its low cost, environment friendliness and better efficiency, the bioleaching technique will have a significant impact on manganese-electrolysed slag pollution mitigation. PMID:22856303

  2. Effect of temperature on pyrolysis product of empty fruit bunches

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, Aizuddin Abdul; Sulaiman, Fauziah; Abdullah, Nurhayati [School of Physics, Universiti Sains Malaysia, 11800 Minden, Penang (Malaysia)

    2015-04-24

    Pyrolysis of empty fruit bunches (EFB) was performed in a fixed bed reactor equipped with liquid collecting system. Pyrolysis process was conducted by varying the terminal pyrolysis temperature from 300 to 500°C under heating rate of 10°C/min for at least 2 hours. Char yield was obtained highest at 300°C around 55.88 wt%, and started to decrease as temperature increase. The maximum yield of pyrolysis liquid was obtained around 54.75 wt% as pyrolysis temperature reach 450°C. For gas yield percentage, the yield gained as temperature was increased from 300 to 500°C, within the range between 8.44 to 19.32 wt%. The char obtained at 400°C has great potential as an alternative solid fuel, due to its high heating value of 23.37 MJ/kg, low in volatile matter and ash content which are approximately around 40.32 and 11.12 wt%, respectively. The collected pyrolysis liquid within this temperature range found to have high water content of around 16.15 to 18.20 wt%. The high aqueous fraction seemed to cause the pyrolysis liquid to have low HHV which only ranging from 10.81 to 12.94 MJ/kg. These trends of results showed that necessary enhancement should be employ either on the raw biomass or pyrolysis products in order to approach at least the minimum quality of common hydrocarbon solid or liquid fuel. For energy production, both produced bio-char and pyrolysis liquid are considered as sustainable sources of bio-energy since they contained low amounts of nitrogen and sulphur, which are considered as environmental friendly solid and liquid fuel.

  3. Effect of temperature on pyrolysis product of empty fruit bunches

    Science.gov (United States)

    Rahman, Aizuddin Abdul; Sulaiman, Fauziah; Abdullah, Nurhayati

    2015-04-01

    Pyrolysis of empty fruit bunches (EFB) was performed in a fixed bed reactor equipped with liquid collecting system. Pyrolysis process was conducted by varying the terminal pyrolysis temperature from 300 to 500°C under heating rate of 10°C/min for at least 2 hours. Char yield was obtained highest at 300°C around 55.88 wt%, and started to decrease as temperature increase. The maximum yield of pyrolysis liquid was obtained around 54.75 wt% as pyrolysis temperature reach 450°C. For gas yield percentage, the yield gained as temperature was increased from 300 to 500°C, within the range between 8.44 to 19.32 wt%. The char obtained at 400°C has great potential as an alternative solid fuel, due to its high heating value of 23.37 MJ/kg, low in volatile matter and ash content which are approximately around 40.32 and 11.12 wt%, respectively. The collected pyrolysis liquid within this temperature range found to have high water content of around 16.15 to 18.20 wt%. The high aqueous fraction seemed to cause the pyrolysis liquid to have low HHV which only ranging from 10.81 to 12.94 MJ/kg. These trends of results showed that necessary enhancement should be employ either on the raw biomass or pyrolysis products in order to approach at least the minimum quality of common hydrocarbon solid or liquid fuel. For energy production, both produced bio-char and pyrolysis liquid are considered as sustainable sources of bio-energy since they contained low amounts of nitrogen and sulphur, which are considered as environmental friendly solid and liquid fuel.

  4. Effect of temperature on pyrolysis product of empty fruit bunches

    International Nuclear Information System (INIS)

    Pyrolysis of empty fruit bunches (EFB) was performed in a fixed bed reactor equipped with liquid collecting system. Pyrolysis process was conducted by varying the terminal pyrolysis temperature from 300 to 500°C under heating rate of 10°C/min for at least 2 hours. Char yield was obtained highest at 300°C around 55.88 wt%, and started to decrease as temperature increase. The maximum yield of pyrolysis liquid was obtained around 54.75 wt% as pyrolysis temperature reach 450°C. For gas yield percentage, the yield gained as temperature was increased from 300 to 500°C, within the range between 8.44 to 19.32 wt%. The char obtained at 400°C has great potential as an alternative solid fuel, due to its high heating value of 23.37 MJ/kg, low in volatile matter and ash content which are approximately around 40.32 and 11.12 wt%, respectively. The collected pyrolysis liquid within this temperature range found to have high water content of around 16.15 to 18.20 wt%. The high aqueous fraction seemed to cause the pyrolysis liquid to have low HHV which only ranging from 10.81 to 12.94 MJ/kg. These trends of results showed that necessary enhancement should be employ either on the raw biomass or pyrolysis products in order to approach at least the minimum quality of common hydrocarbon solid or liquid fuel. For energy production, both produced bio-char and pyrolysis liquid are considered as sustainable sources of bio-energy since they contained low amounts of nitrogen and sulphur, which are considered as environmental friendly solid and liquid fuel

  5. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    OpenAIRE

    Sisomphon, K.; Copuroglu,O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique significantly improved the quality of the interfacial transition zone in mortars subjected to carbonation shrinkage. Consequently the frost salt scaling durability of blast furnace slag mortars wa...

  6. Thermoluminescence dating of old copper slags

    International Nuclear Information System (INIS)

    By means of the thermoluminescence method applied to copper slags, copper smelting sites in Turkey, Greece, Jordan, and the Federal Republic of Germany were dated. The samples for thermoluminescence dating were prepared in the same way as for the fine grain method. For the analysis of the radioactive components the following methods were applied: atomic absorption spectrometry, alpha counting, instrumental neutron activation analysis, gamma spectroscopy and fission track mapping. The calculation of the thermoluminescence ages was based on the assumption that the radioactive elements and thermoluminescence phosphorus are uniformly distributed in the slags. (DG)

  7. Thermal analysis of charring materials based on pyrolysis interface model

    Directory of Open Access Journals (Sweden)

    Huang Hai-Ming

    2014-01-01

    Full Text Available Charring thermal protection systems have been used to protect hypersonic vehicles from high heat loads. The pyrolysis of charring materials is a complicated physical and chemical phenomenon. Based on the pyrolysis interface model, a simulating approach for charring ablation has been designed in order to obtain one dimensional transient thermal behavior of homogeneous charring materials in reentry capsules. As the numerical results indicate, the pyrolysis rate and the surface temperature under a given heat flux rise abruptly in the beginning, then reach a plateau, but the temperature at the bottom rises very slowly to prevent the structural materials from being heated seriously. Pyrolysis mechanism can play an important role in thermal protection systems subjected to serious aerodynamic heat.

  8. Pyrolysis of wastewater biosolids significantly reduces estrogenicity.

    Science.gov (United States)

    Hoffman, T C; Zitomer, D H; McNamara, P J

    2016-11-01

    Most wastewater treatment processes are not specifically designed to remove micropollutants. Many micropollutants are hydrophobic so they remain in the biosolids and are discharged to the environment through land-application of biosolids. Micropollutants encompass a broad range of organic chemicals, including estrogenic compounds (natural and synthetic) that reside in the environment, a.k.a. environmental estrogens. Public concern over land application of biosolids stemming from the occurrence of micropollutants hampers the value of biosolids which are important to wastewater treatment plants as a valuable by-product. This research evaluated pyrolysis, the partial decomposition of organic material in an oxygen-deprived system under high temperatures, as a biosolids treatment process that could remove estrogenic compounds from solids while producing a less hormonally active biochar for soil amendment. The estrogenicity, measured in estradiol equivalents (EEQ) by the yeast estrogen screen (YES) assay, of pyrolyzed biosolids was compared to primary and anaerobically digested biosolids. The estrogenic responses from primary solids and anaerobically digested solids were not statistically significantly different, but pyrolysis of anaerobically digested solids resulted in a significant reduction in EEQ; increasing pyrolysis temperature from 100°C to 500°C increased the removal of EEQ with greater than 95% removal occurring at or above 400°C. This research demonstrates that biosolids treatment with pyrolysis would substantially decrease (removal>95%) the estrogens associated with this biosolids product. Thus, pyrolysis of biosolids can be used to produce a valuable soil amendment product, biochar, that minimizes discharge of estrogens to the environment. PMID:27344259

  9. Experiments and Modelling of Coal Pyrolysis under Fluidized Bed Conditions

    Institute of Scientific and Technical Information of China (English)

    ZhangYongzhe; XuXiangdong; 等

    1999-01-01

    The pyrolysis behavior of two Chinese coals has been investigated in a laboratory-scale bubbling fluidized bed system in Siegen University,Germany,Experimental equipment and procedure are introduced.The amounts of pyrolysis species of each coal were measured,calcuated and compared.A new method was presented to determine the needed parameters in FG-DVC model with the experimental results instead of other much more complicated experiments.

  10. Research on Hydration of Steel Slag Cement Activated with Waterglass

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper studied the hydration and strength influence factors of Steel Slag Cement (SSC),such as the quantity of steel slag and slag and the dosage of additive.The results show that:(a) In the process of hydration of SSC,steel slag and slag activate each other;(b) Waterglass's structure forms the preliminary skeleton of SSC,and the hydration products of SSC link or fill in the skeleton;(c) Sodium in waterglass is the catalytic and its concentration does not change in the process of hydration.(d) Structure of activation is a significant factor to the property of SSC.

  11. Microwave Heating Applied to Pyrolysis

    OpenAIRE

    Fernandez, Yolanda; Arenillas, Ana; Menendez, J. Angel

    2011-01-01

    the MW pyrolysis as an original thermochemical process of materials is presented. This chapter comprises a general overview of the thermochemical and quantifying aspects of the pyrolysis process, including current application togethe with a compilation of the most frequently used materials

  12. Time resolved pyrolysis of char

    DEFF Research Database (Denmark)

    Egsgaard, Helge; Ahrenfeldt, Jesper; Henriksen, Ulrik Birk

    pyrolysis, and slow heating in direct combination with mass spectrometry, gas chromatography/mass spectrometry and flame ionization detection, respectively. Characteristic ions derived from the flash pyrolysis-gas chromatography/mass spectrometry data enable the release of volatiles to be time and, hence...

  13. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    International Nuclear Information System (INIS)

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  14. Analysis of the possibility of estimation ecological slag propriety with use the database

    Directory of Open Access Journals (Sweden)

    S. Biernat

    2012-01-01

    Full Text Available This article contains information concerning of the analysis the possibility of defi ning refi nery qualities of the slag based of the thermo-physical and thermodynamical data. The isues presented deals not only with refi ning copper and melting stages, but also of the idea building an optimization program. In its assumption the program is supposed to check and search specifi c data very quickly on the particular types of slag. There are possible and purposeful the construction optimization programme engaging all of the physics chemical infl uence the slag in processes of melting metals alloys. The proposed results, ranges of areas on graphs of phase equilibria’s, demonstrative on the optimum values, will be verifi ed in laboratory conditions and industrial. The initiation the new data the gathered base will be built in system of open base enabling.

  15. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Kovtun, Maxim, E-mail: max.kovtun@up.ac.za; Kearsley, Elsabe P., E-mail: elsabe.kearsley@up.ac.za; Shekhovtsova, Julia, E-mail: j.shekhovtsova@gmail.com

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  16. Heat transfer including radiation and slag particles evolution in MHD channel-I

    International Nuclear Information System (INIS)

    Accurate estimates of convective and radiative heat transfer in the magnetohydrodynamic channel are provided. Calculations performed for a base load-size channel indicate that heat transfer by gas radiation almost equals that by convection for smooth walls, and amounts to 70% as much as the convective heat transfer for rough walls. Carbon dioxide, water vapor, and potassium atoms are the principal participating gases. The evolution of slag particles by homogeneous nucleation and condensation is also investigated. The particle-size spectrum so computed is later utilized to analyze the radiation enhancement by slag particles in the MHD diffuser. The impact of the slag particle spectrum on the selection of a workable and design of an efficient seed collection system is discussed

  17. Brief report on thermodynamics of chromium slags and kinetic modelling of chromite reduction (1995-96)

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yamping; Holappa, L. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

    1996-12-31

    This article summaries the research work on thermodynamics of chromium slags and kinetic modelling of chromite reduction. The thermodynamic properties of FeCr slag systems were calculated with the regular solution model. The effects of CaO/MgO ratio, Al{sub 2}0{sub 3} amount as well as the slag basicity on the activities of chromium oxides and the oxidation state of chromium were examined. The calculated results were compared to the experimental data in the literature. In the kinetic modelling of the chromite reduction, the reduction possibilities and tendencies of the chromite constitutes with CO were analysed based on the thermodynamic calculation. Two reaction models, a structural grain model and a multi-layers reaction model, were constructed and applied to simulate the chromite pellet reduction and chromite lumpy ore reduction, respectively. The calculated reduction rates were compared with the experimental measurements and the reaction mechanisms were discussed. (orig.) SULA 2 Research Programme; 4 refs.

  18. Statistical modeling of copper losses in the silicate slag of the sulfide concentrate smelting process

    Directory of Open Access Journals (Sweden)

    Savic Marija V.

    2015-09-01

    Full Text Available This article presents the results of the statistical modeling of copper losses in the silicate slag of the sulfide concentrates smelting process. The aim of this study was to define the correlation dependence of the degree of copper losses in the silicate slag on the following parameters of technological processes: SiO2, FeO, Fe3O4, CaO and Al2O3 content in the slag and copper content in the matte. Multiple linear regression analysis (MLRA, artificial neural networks (ANNs and adaptive network based fuzzy inference system (ANFIS were used as tools for mathematical analysis of the indicated problem. The best correlation coefficient (R2 = 0.719 of the final model was obtained using the ANFIS modeling approach.

  19. Separation of Iron Droplets From Titania Bearing Slag

    Institute of Scientific and Technical Information of China (English)

    WANG Ming-yu; LOU Tai-ping; ZHANG Li; SUI Zhi-tong

    2008-01-01

    Owing to smelting vanadium-titanium magnetite ore, the amount of iron entrainment in slag as droplets is far higher than that in conventional BF slag. However, the iron droplets can be easily settled by blowing air into the molten slag. The results show that more than 80% of iron droplets in titania bearing slag can be settled and separated after treatment. The temperature rise of molten slag during the oxidizing process and the decreased viscosity caused by the component change of slag as well as air stirring in slag both accelerate the iron droplets settling. The vanadium content in the settled iron droplets and the original iron droplets was obtained by chemical analysis. The possible reason for the increased vanadium in the settled iron droplets was discussed by thermodynamic principles.

  20. Microvawe pyrolysis of biomass: control of process parameters for high pyrolysis oil yields and enhanced oil quality

    OpenAIRE

    Robinson, John; Dodds, Chris; Stavrinides, Alexander; Kingman, Sam; Katrib, Juliano; Wu, Zhiheng; Medrano, Jose; Overend, Ralph

    2015-01-01

    The oil yield and quality of pyrolysis oil from microwave heating of biomass was established by studying the behaviour of Larch in microwave processing. This is the first study in biomass pyrolysis to use a microwave processing technique and methodology that is fundamentally scalable, from which the basis of design for a continuous processing system can be derived to maximise oil yield and quality. It is shown systematically that sample size is a vital parameter that has been overlooked by pr...

  1. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  2. Microstructure characterisation of freeze linings formed in a copper slag cleaning slag

    Directory of Open Access Journals (Sweden)

    Jansson J.

    2015-01-01

    Full Text Available The initial growth rate of freeze linings on water-cooled elements submerged in molten iron silicate slag is fast. The freeze lining microstructure forming on water cooled steel surface in a high-silica, slag cleaning furnace slag of a direct-to-blister copper smelter is mostly glassy or amorphous. It contains 5-30 μm magnetite crystals, very small and larger copper droplets as well as small magnetite and silicate nuclei embedded in the glassy silica-rich matrix. Chemically the formed freeze linings are more silica-rich than the slag from which they were generated. Magnetite (spinel is the primary phase of the solidifying SCF slag but it does not form a continuous network through the freeze lining. Its strength is given by the intergranular silica-rich phase which initially is glassy or microcrystalline. Due to only partial slag reduction in the SCF process, large magnetite crystals are present in the freeze lining and seem to interact physically with copper droplets.

  3. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    OpenAIRE

    Robayo, R. A.; Mejía de Gutiérrez, R.; Gordillo, M.

    2016-01-01

    This study describes the synthesis at ambient temperature (25±3 °C) of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30%) on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD), in...

  4. A Study on the Influence of Steel, Slag or Gas on Refractory Reactions

    OpenAIRE

    Jansson, Sune

    2008-01-01

    During the production of steel the oxide inclusion content partly depends on the reaction of the melt with the furnace lining, the ladle lining and the pouring system. The refractory material may be eroded by the molten steel and slag as well as corroded through chemical reactions with the slag and molten steel and the deoxidation products. In this report the effects of revolution speed, temperature and steel composition on the rate of dissolution of commercial MgO-C refractory samples into A...

  5. Gel nanostructure in alkali-activated binders based on slag and fly ash, and effects of accelerated carbonation

    International Nuclear Information System (INIS)

    Binders formed through alkali-activation of slags and fly ashes, including ‘fly ash geopolymers’, provide appealing properties as binders for low-emissions concrete production. However, the changes in pH and pore solution chemistry induced during accelerated carbonation testing provide unrealistically low predictions of in-service carbonation resistance. The aluminosilicate gel remaining in an alkali-activated slag system after accelerated carbonation is highly polymerised, consistent with a decalcification mechanism, while fly ash-based binders mainly carbonate through precipitation of alkali salts (bicarbonates at elevated CO2 concentrations, or carbonates under natural exposure) from the pore solution, with little change in the binder gel identifiable by nuclear magnetic resonance spectroscopy. In activated fly ash/slag blends, two distinct gels (C–A–S–H and N–A–S–H) are formed; under accelerated carbonation, the N–A–S–H gel behaves comparably to fly ash-based systems, while the C–A–S–H gel is decalcified similarly to alkali-activated slag. This provides new scope for durability optimisation, and for developing appropriate testing methodologies. -- Highlights: •C-A-S-H gel in alkali-activated slag decalcifies during accelerated carbonation. •Alkali-activated fly ash gel changes much less under CO2 exposure. •Blended slag-fly ash binder contains two coexisting gel types. •These two gels respond differently to carbonation. •Understanding of carbonation mechanisms is essential in developing test methods

  6. Economics of pyrolysis-based energy production and biochar utilization: A case study in Taiwan

    International Nuclear Information System (INIS)

    Pyrolysis is an alternative form of renewable energy production and a potential source of greenhouse gas emissions mitigation. This study examines how poplar-based biochar can be applied in Taiwan for electricity generation and for soil improvement and to what extent it brings economic and environmental benefits. It is a preliminary study and focuses on the balances of different economic and environmental items. This paper reports on a case study examination of the economic and greenhouse gas implications of pyrolysis plus biochar utilization. The case study involves using poplar grown on set-aside land in Taiwan with the biochar applied to rice fields. We examine both fast and slow forms of pyrolysis and find how the profitability varies under different price structures. The results show that fast pyrolysis is more profitable than slow pyrolysis under current electricity price, GHG price and crop yield as the slow pyrolysis generates relatively less electricity but lower value product—biochar. We also find that fast pyrolysis and slow pyrolysis offset about 1.4 t and 1.57 t of CO2 equivalent per ton of raw material, respectively. - Highlights: • Profitability varies due to sales revenue from electricity generation. • Neither fast pyrolysis nor slow pyrolysis is profitable under current electricity price. • Both systems offset about 1.4 t to 1.57 t of CO2 equivalent per ton of raw material

  7. Extent of pyrolysis impacts on fast pyrolysis biochar properties.

    Science.gov (United States)

    Brewer, Catherine E; Hu, Yan-Yan; Schmidt-Rohr, Klaus; Loynachan, Thomas E; Laird, David A; Brown, Robert C

    2012-01-01

    A potential concern about the use of fast pyrolysis rather than slow pyrolysis biochars as soil amendments is that they may contain high levels of bioavailable C due to short particle residence times in the reactors, which could reduce the stability of biochar C and cause nutrient immobilization in soils. To investigate this concern, three corn ( L.) stover fast pyrolysis biochars prepared using different reactor conditions were chemically and physically characterized to determine their extent of pyrolysis. These biochars were also incubated in soil to assess their impact on soil CO emissions, nutrient availability, microorganism population growth, and water retention capacity. Elemental analysis and quantitative solid-state C nuclear magnetic resonance spectroscopy showed variation in O functional groups (associated primarily with carbohydrates) and aromatic C, which could be used to define extent of pyrolysis. A 24-wk incubation performed using a sandy soil amended with 0.5 wt% of corn stover biochar showed a small but significant decrease in soil CO emissions and a decrease in the bacteria:fungi ratios with extent of pyrolysis. Relative to the control soil, biochar-amended soils had small increases in CO emissions and extractable nutrients, but similar microorganism populations, extractable NO levels, and water retention capacities. Corn stover amendments, by contrast, significantly increased soil CO emissions and microbial populations, and reduced extractable NO. These results indicate that C in fast pyrolysis biochar is stable in soil environments and will not appreciably contribute to nutrient immobilization. PMID:22751053

  8. Flash pyrolysis fuel oil: BIO-POK

    Energy Technology Data Exchange (ETDEWEB)

    Gust, S. [Neste Oy, Porvoo (Finland)

    1995-12-31

    Flash pyrolysis oil from Ensyn Tech., Canada and Union Fenosa, Spain was combusted with simple pressure atomisation equipment commonly used with light fuel oils in intermediate size (0.1-1 MW) boilers. With a number of modifications to the combustion system, carbon monoxide (CO) and nitrous oxide (NO{sub x}) could be reduced to acceptable levels: CO < 30 ppm and NO{sub x} < 140 ppm. Particulate emissions which were initially very high (Bacharach 4-5) were reduced (Bach. 2-3) by system changes but are still higher than from light fuel oil (Bach. <1). The modifications to the combustion system were: acid resistant progressive cavity pump, higher oil preheat temperature and higher oil pressure than for light fuel oils, refractory section between burner and boiler warmed up to at least 800 deg C. In addition, it was necessary to store pyrolysis oil samples under inert conditions to prevent oxidation and to rinse nozzles with alcohol after shutdown to prevent coking. The complexity and cost of these system modifications are considered to be too great for current grades of flash pyrolysis oil to be sold as a light fuel oil replacement. Improvements to fuel quality will be necessary. The main improvements are lowering of viscosity and improving of stability

  9. Waste tire recycling by pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    1992-10-01

    This project examines the City of New Orleans' waste tire problem. Louisiana State law, as of January 1, 1991, prohibits the knowing disposal of whole waste tires in landfills. Presently, the numerous waste tire stockpiles in New Orleans range in size from tens to hundreds of tires. New Orleans' waste tire problem will continue to increase until legal disposal facilities are made accessible and a waste tire tracking and regulatory system with enforcement provisions is in place. Tires purchased outside of the city of New Orleans may be discarded within the city's limits; therefore, as a practical matter this study analyzes the impact stemming from the entire New Orleans metropolitan area. Pyrolysis mass recovery (PMR), a tire reclamation process which produces gas, oil, carbon black and steel, is the primary focus of this report. The technical, legal and environmental aspects of various alternative technologies are examined. The feasibility of locating a hypothetical PMR operation within the city of New Orleans is analyzed based on the current economic, regulatory, and environmental climate in Louisiana. A thorough analysis of active, abandoned, and proposed Pyrolysis operations (both national and international) was conducted as part of this project. Siting a PMR plant in New Orleans at the present time is technically feasible and could solve the city's waste tire problem. Pending state legislation could improve the city's ability to guarantee a long term supply of waste tires to any large scale tire reclamation or recycling operation, but the local market for PMR end products is undefined.

  10. Waste tire recycling by pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    1992-10-01

    This project examines the City of New Orleans` waste tire problem. Louisiana State law, as of January 1, 1991, prohibits the knowing disposal of whole waste tires in landfills. Presently, the numerous waste tire stockpiles in New Orleans range in size from tens to hundreds of tires. New Orleans` waste tire problem will continue to increase until legal disposal facilities are made accessible and a waste tire tracking and regulatory system with enforcement provisions is in place. Tires purchased outside of the city of New Orleans may be discarded within the city`s limits; therefore, as a practical matter this study analyzes the impact stemming from the entire New Orleans metropolitan area. Pyrolysis mass recovery (PMR), a tire reclamation process which produces gas, oil, carbon black and steel, is the primary focus of this report. The technical, legal and environmental aspects of various alternative technologies are examined. The feasibility of locating a hypothetical PMR operation within the city of New Orleans is analyzed based on the current economic, regulatory, and environmental climate in Louisiana. A thorough analysis of active, abandoned, and proposed Pyrolysis operations (both national and international) was conducted as part of this project. Siting a PMR plant in New Orleans at the present time is technically feasible and could solve the city`s waste tire problem. Pending state legislation could improve the city`s ability to guarantee a long term supply of waste tires to any large scale tire reclamation or recycling operation, but the local market for PMR end products is undefined.

  11. Fabrication of slag-glass composite with controlled porosity

    Directory of Open Access Journals (Sweden)

    Ranko Adziski

    2008-06-01

    Full Text Available The preparation and performance of porous ceramics made from waste materials were investigated. Slag from thermal electrical plant Kakanj (Bosnia and Herzegovina with defined granulations: (0.500÷0.250 mm; (0.250÷0.125 mm; (0.125÷0.063 mm; (0.063÷0.045 mm and 20/10 wt.% of the waste TV screen glass with a granulation <0.063 mm were used for obtaining slag-glass composites with controlled porosity. The one produced from the slag powder fraction (0.125÷0.063 mm and 20 wt.% TV screen glass, sintered at 950°C/2h, was considered as the optimal. This system possesses open porosity of 26.8±1.0%, and interconnected pores with the size of 250–400 μm. The values of E-modulus and bending strength of this composite were 10.6±0.6 GPa and 45.7±0.7 MPa, respectively. The coefficient of thermal expansion was 8.47·10-6/°C. The mass loss in 0.1M HCl solution after 30 days was 1.2 wt.%. The permeability and the form coefficient of the porous composite were K0=0.12 Da and C0=4.53·105 m-1, respectively. The porous composite shows great potential to be used as filters, diffusers for water aeration, dust collectors, acoustic absorbers, etc.

  12. Kinetics Analysis of Coconut Shell Pyrolysis

    Institute of Scientific and Technical Information of China (English)

    LIU; Xue-mei; JIANG; Jian-chun; SUN; Kang; XU; Fan; XU; Yu

    2012-01-01

    [Objective] The paper aimed to study kinetics analysis of coconut shell pyrolysis. [Method] Thermo gravimetric analysis was used to study the pyrolysis characteristic of coconut shell at different pyrolysis rates (5, 10, 20 K/min). [Result] The pyrolysis process included 3 stages, water loss, pyrolysis, and thermal condensation. The pyrolysis process can be described through first-order reaction model. With the increasing pyrolysis rate, activation energy in the first stage rose, but activation energy in the second stage reduced. [Conclusion] The study provided theoretical basis for the promotion and application of biomass energy.

  13. Silane-Pyrolysis Reactor With Nonuniform Heating

    Science.gov (United States)

    Iya, Sridhar K.

    1991-01-01

    Improved reactor serves as last stage in system processing metallurgical-grade silicon feedstock into silicon powder of ultrahigh purity. Silane pyrolized to silicon powder and hydrogen gas via homogeneous decomposition reaction in free space. Features set of individually adjustable electrical heaters and purge flow of hydrogen to improve control of pyrolysis conditions. Power supplied to each heater set in conjunction with flow in reactor to obtain desired distribution of temperature as function of position along reactor.

  14. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. PMID:26409106

  15. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  16. Characteristics and environmental aspects of slag: A review

    International Nuclear Information System (INIS)

    Highlights: • Summarize mineralogy and geochemistry of ferrous and non-ferrous slags. • Discuss potential environmental issues related to weathering of slag dumps. • Outline construction, secondary metal recovery, and environmental applications. • Compiled results from over 150 published studies on slag and included own data. - Abstract: Slag is a waste product from the pyrometallurgical processing of various ores. Based on over 150 published studies, this paper provides an overview of mineralogical and geochemical characteristics of different types of slag and their environmental consequences, particularly from the release of potentially toxic elements to water. This chapter reviews the characteristics of both ferrous (steel and blast furnace Fe) and non-ferrous (Ag, Cu, Ni, Pb, Sn, Zn) slag. Interest in slag has been increasing steadily as large volumes, on the order of hundreds of millions of tonnes, are produced annually worldwide. Research on slag generally focuses on potential environmental issues related to the weathering of slag dumps or on its utility as a construction material or reprocessing for secondary metal recovery. The chemistry and mineralogy of slag depend on the metallurgical processes that create the material and will influence its fate as waste or as a reusable product. The composition of ferrous slag is dominated by Ca and Si. Steel slag may contain significant Fe, whereas Mg and Al may be significant in Fe slag. Calcium-rich olivine-group silicates, melilite-group silicates that contain Al or Mg, Ca-rich glass, and oxides are the most commonly reported major phases in ferrous slag. Calcite and trace amounts of a variety of sulfides, intermetallic compounds, and pure metals are typically also present. The composition of non-ferrous slag, most commonly from base-metal production, is dominated by Fe and Si with significant but lesser amounts of Al and Ca. Silicates in the olivine, pyroxene, and melilite groups, as well as glass, spinels

  17. A Model for Dissolution of Lime in Steelmaking Slags

    Science.gov (United States)

    Sarkar, Rahul; Roy, Ushasi; Ghosh, Dinabandhu

    2016-08-01

    in the dynamic system of LD steelmaking. In addition, with the inclusion of this submodel, significant improvement in the prediction of the slag composition during the main blow period has been observed.

  18. A Model for Dissolution of Lime in Steelmaking Slags

    Science.gov (United States)

    Sarkar, Rahul; Roy, Ushasi; Ghosh, Dinabandhu

    2016-04-01

    in the dynamic system of LD steelmaking. In addition, with the inclusion of this submodel, significant improvement in the prediction of the slag composition during the main blow period has been observed.

  19. Dusting control of magnesium slag produced by Pidgeon process

    Science.gov (United States)

    Wu, Laner; Yang, Qixing; Han, Fenglan; Du, Chun

    2013-06-01

    Magnesium production by Pidgeon process has been developed very fast in China since 1990's. The waste slag from magnesium production has attracted broad attention because the huge amounts of the slag. For each ton of magnesium produced, there will be 6-8 tons of the slag generated. A big part of the Mg slag exists as fine dust with particle size of D95 pollute air, soil and water surrounding the Mg industry. The fine particles are generated by phase transformations of dicalcium silicate C2S (2CaOṡSiO2) during the slag cooling. There is a volume expansion of more than 10% with the transformation of β-C2S to γ-C2S phase, causing a disintegration or dusting of the Mg slag. In the present study, several chemical stabilizers were used to treat the dusting Mg slag at 1200°C, including borates, phosphates and rare earth oxides, in order to obtain volume stable slag aggregates for environmental protection and recycling of the Mg slag. The volume expanding rates of the samples were measured. XRD and SEM studies were carried out to confirm effects of the stabilizers. The results show that all of the stabilizers were effective for the stabilization of Mg slag. Some differences between the stabilizers were also described and discussed.

  20. Study of cryolite preparation from fluoride-containing acid slag in aluminium industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    A new process of cryolite preparation is studied in this work by selecting a proper system of reaction and weeding impurity technology. The quality of artifial cryolite reaches and exceeds the first level of national standard. The utilization efficient of fluoride-containing acid slag is above 99.5%. It brings considerable economic benefit, and the environment is improved.

  1. Distribution of Bi Between Slags and Liquid Copper

    Science.gov (United States)

    Chen, Chunlin; Wright, Steven

    2016-06-01

    The distribution of Bi between liquid copper and calcium ferrite slag containing 24 wt pct CaO, iron silicate slag with 25 wt pct SiO2, and calcium iron silicate slags was measured at 1573 K (1300 °C) under controlled CO-CO2 atmosphere. The experimental results showed that bismuth distribution is affected by the oxygen partial pressure, and bismuth is likely to exist in slags in the 2+ oxidation state, i.e., as BiO. The distribution ratio between calcium ferrite slag and metal was found to be close to that of iron silicate slag. The Bi distribution ratio was found to decrease with increasing SiO2 and Al2O3 content in slag. Increasing temperature was found to decrease the Bi distribution ratio between slag and metal. Using the measured equilibrium data on Bi content of the metal and slag and composition dependence of the activity of Bi in liquid copper, the activity and hence activity coefficient of BiO in the slag was calculated. The close value of activity coefficient of BiO in both slags at the same oxygen partial pressure indicates that the CaO-BiO and SiO2-BiO interactions are likely to be at the same level, or the FeO x -BiO interaction is the predominant interaction for BiO in the slag. Therefore at a constant FeO x content in the slag, the CaO-BiO and SiO2-BiO interactions doesn't affect γ_{{BiO}} significantly.

  2. Study on pyrolysis and gasification of wood in MSW

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In order to develop municipal solid waste(MSW) pyrolysis/gasification and melting technology with low emission and high efficiency, it was planed that all the main components in MSW and some typical kinds of MSW were pyrolyzed/gasified to propose an expert system for raw MSW. In this paper, wood, which was a prevalent component in MSW, was pyrolyzed and gasified in fluidized-bed reactors at different apparent excess air ratios (EARs), temperatures and fluidizing velocities. For pyrolysis, with temperature increasing from 400℃ to 700℃, the yield of pyrolysis char decreased while that of pyrolysis gas increased (in this paper respectively from 28% to 20% and from 10% to 35%), and when temperature was 500℃, the yield of pyrolysis tar reached the highest,up to 38% in this paper. It was the optimum for gasification when temperature was 600℃ and apparent EAR was 0.4. Under the experimental conditions of this paper, gasification efficiency achieved 73%, lower heat value(LHV) reached 5800 kJ/(Nm3) and yield of syngas was 2.01 Nm3/kg. Lower fluidizing velocity was useful to upgrade gasification efficiency and LHV of syngas for wood gasification. Based on the results, the reactive courses and mechanism were analyzed respectively for wood pyrolysis and gasification.

  3. Pyrolysis product distribution of waste newspaper in MSW

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Chao-Hsiung [Department of Environmental Engineering, Da-Yeh University, Chang-Hwa 515 (Taiwan); Chang, Ching-Yuan [Graduate Institute of Environmental Engineering, National Taiwan University, Taipei 106 (Taiwan); Tseng, Chao-Heng [Department of Civil Engineering, National Taipei University of Technology, Taipei 106 (Taiwan); Lin, Jyh-Ping [Department of Environmental Engineering, Lan-Yang Institute of Technology, I-Lan 261 (Taiwan)

    2003-03-01

    Waste newspaper, one of the principal waste papers in Taiwan, was pyrolyzed with a thermogravimetric analysis (TGA) reaction system. The pyrolysis experiments were carried out in nitrogen environment at a constant heating rate of 5 Kmin{sup -1}. The pyrolysis products and the residues were collected and analyzed by gas chromatography and elemental analyzer, respectively. The major products investigated included non-hydrocarbons (H{sub 2}, CO, CO{sub 2}, and H{sub 2}O) and hydrocarbons (C{sub 1-3}, C{sub 4}, C{sub 5}, C{sub 6}, 1-ring, C{sub 10-12}, levoglucosan, C{sub 13-15}, and C{sub 16-18}). The cumulated masses and the instantaneous concentrations of pyrolysis products were obtained under the experimental conditions. The estimation of the mass of tar, yielded at various pyrolysis temperatures, was also made. The results of this study might be useful for the design of pyrolysis process as well as for determining the pyrolysis mechanisms of the newspaper.

  4. Producing Hydrogen by Plasma Pyrolysis of Methane

    Science.gov (United States)

    Atwater, James; Akse, James; Wheeler, Richard

    2010-01-01

    Plasma pyrolysis of methane has been investigated for utility as a process for producing hydrogen. This process was conceived as a means of recovering hydrogen from methane produced as a byproduct of operation of a life-support system aboard a spacecraft. On Earth, this process, when fully developed, could be a means of producing hydrogen (for use as a fuel) from methane in natural gas. The most closely related prior competing process - catalytic pyrolysis of methane - has several disadvantages: a) The reactor used in the process is highly susceptible to fouling and deactivation of the catalyst by carbon deposits, necessitating frequent regeneration or replacement of the catalyst. b) The reactor is highly susceptible to plugging by deposition of carbon within fixed beds, with consequent channeling of flow, high pressure drops, and severe limitations on mass transfer, all contributing to reductions in reactor efficiency. c) Reaction rates are intrinsically low. d) The energy demand of the process is high.

  5. Decarbonisation of fossil energy via methane pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Kreysa, G.; Agar, D.W.; Schultz, I. [Technische Univ. Dortmund (Germany)

    2010-12-30

    Despite the rising consumption of energy over the last few decades, the proven reserves of fossil fuels have steadily increased. Additionally, there are potentially tremendous reserves of methane hydrates available, which remain to be exploited. The use of fossil energy sources is thus increasingly being dictated less by supply than by the environmental concerns raised by climate change. In the context of the decarbonisation of the global energy system that this has stimulated, new means must be explored for using methane as energy source. Noncatalytic thermal pyrolysis of methane is proposed here as a promising concept for utilising methane with low to zero carbon dioxide emissions. Following cracking, only the energy content of the hydrogen is used, while the carbon can be stored safely and retrievably in disused coal mines. The thermodynamics and different process engineering concepts for the technical realisation of such a carbon moratorium technology are discussed. The possible contribution of methane pyrolysis to carbon negative geoengineering is also addressed. (orig.)

  6. Leaching of heavy metals from steelmaking slags

    Directory of Open Access Journals (Sweden)

    Gomes, J. F. P

    2006-12-01

    Full Text Available Leaching tests with EAF and Ladle slags were performed, using a flow through test and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. The chemical analysis of the leachates during this period shows, in general, for both types of slag, an increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slag samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-through test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5 % (Ca and 1% (other elements.

    Este articulo contiene los resultados obtenidos en ensayos de lixiviación de escorias de acero (horno electrico y cuchara ejecutados siguiendo la metodologia de flujo dinámico así como el ensayo normalizado DIN 38414-S4. El primer ensayo intenta simular el comportamiento de lixiviación de las escorias en vertedero. Para las escorias ensayadas se han complementado los ensayos con el análisis químico de los lixiviados y se ha verificado un aumento de la liberación de metales pesados. El ensayo DIN 38414-S4 se ha utilizado para evaluar la lixiviación por agua de metales pesados, en muestras de escorias originales. Despues de un año de ensayos, se han observado niveles muy bajos de lixiviación. Los elementos mas lixiviados han sido calcio y magnesio. No obstante, en los ensayos de flujo dinámico, el calcio y el magnesio lixiviados de las escorias sólidas era menor de 0,5% y el resto de los otros metales era inferior a 0,1%. Los lixiviados obtenidos con el ensayo DIN 38414-S4 presentan, como era de esperar, valores

  7. Pyrolysis and oxidative pyrolysis experiments with organization exchange resin

    International Nuclear Information System (INIS)

    Pyrolysis may be an important pretreatment step before vitrification in a cold crucible melter (CCM). During vitrification of organic resin the carbon or other remaining residues may harm the performance of the cold crucible melter of the eventual stability of the final glass product. Hence, it is important to reduce or prevent such harmful waste from entry into the cold crucible melter. Pretreatment with pyrolysis will generally provide volume reduction resulting in less amount of solid waste that needs to be handled by the CCM; in addition, the pyrolytic processes may breakdown much of the complex organics causing release through volatilization resulting in less carbon and other harmful substances. Hence, KEPRI has undertaken studies on the pyrolysis and oxidative pyrolysis of organic ion exchange resin. Pyrolysis and oxidative pyrolysis were examined with TGA and a tube furnace. TGA results for pyrolysis with the flow of nitrogen indicate that even after pyrolyzing from room temperature to about 900 deg C, a significant mass fraction of the original cationic resin remains, approximately 46 %. The anionic resin when pyrolytically heated in a flow of nitrogen only, from room temperature to about 900 deg C, produced a final residue mass fraction of about 8 percent. Oxidation at a ratio of air to nitrogen, 1:2, reduced the cationic resin to 5.3% when heated at 5 C/min. Oxidation of anionic resin at the same ratio and same heating rate left almost no solid residue. Pyrolysis (e.g. nitrogen-only environment) in the tube furnace of larger samples relative to the TGA produced very similar results to the TGA. The differences may be attributed to the scale effects such as surface area exposure to the gas stream, temperature distributions throughout the resin, etc. (author) 7 refs., 7 figs

  8. HCl removal using cycled carbide slag from calcium looping cycles

    International Nuclear Information System (INIS)

    Highlights: • Cycled carbide slag from calcium looping cycles is used to remove HCl. • The optimum temperature for HCl removal of cycled carbide slag is 700 °C. • The presence of CO2 restrains HCl removal of cycled carbide slag. • CO2 capture conditions have important effects on HCl removal of cycled carbide slag. • HCl removal capacity of carbide slag drops with cycle number rising from 1 to 50. - Abstract: The carbide slag is an industrial waste from chlor-alkali plants, which can be used to capture CO2 in the calcium looping cycles, i.e. carbonation/calcination cycles. In this work, the cycled carbide slag from the calcium looping cycles for CO2 capture was proposed to remove HCl in the flue gas from the biomass-fired and RDFs-fired boilers. The effects of chlorination temperature, HCl concentration, particle size, presence of CO2, presence of O2, cycle number and CO2 capture conditions in calcium looping cycles on the HCl removal behavior of the carbide slag experienced carbonation/calcination cycles were investigated in a triple fixed-bed reactor. The chlorination product of the cycled carbide slag from the calcium looping after absorbing HCl is not CaCl2 but CaClOH. The optimum temperature for HCl removal of the cycled carbide slag from the carbonation/calcination cycles is 700 °C. The chlorination conversion of the cycled carbide slag increases with increasing the HCl concentration. The cycled carbide slag with larger particle size exhibits a lower chlorination conversion. The presence of CO2 decreases the chlorination conversions of the cycled carbide slag and the presence of O2 has a trifling impact. The chlorination conversion of the carbide slag experienced 1 carbonation/calcination cycle is higher than that of the uncycled calcined sorbent. As the number of carbonation/calcination cycles increases from 1 to 50, the chlorination conversion of carbide slag drops gradually. The high calcination temperature and high CO2 concentration in the

  9. Evaluation of flash and slow pyrolysis applied on heavy metal contaminated Sorghum bicolor shoots resulting from phytoremediation

    International Nuclear Information System (INIS)

    Treatment and/or disposal of metal contaminated biomass are still an unsolved problem. Knowledge of the metal distribution is of prime importance concerning the application of pyrolysis product streams. Sorghum bicolor (L.) Moench was cultivated in a semi-hydroponic system to assess its potential use in phytoremediation and biomass production. Plants were grown in a greenhouse using perlite as substrate, half-strength Hoagland's solution as control (CTR) and the same solution supplemented with a mixture of Ni and Zn (CTM; 10 g m−3 each). Shoot and root biomass were determined and analyzed for their metals content. Flash and slow pyrolysis were performed on S. bicolor shoots at 450 °C. Biomass and pyrolysis products were analyzed focusing on metal distribution. Mass and energy balances were determined. S. bicolor delivered good shoot biomass with relatively moderate concentrations of Ni and Zn. Metal concentrations in the pyrolysis oils were below detection limits and almost all metals accumulated in the char. In fact, 99% of Ni and 98% of Zn were recovered in the char when a slow pyrolysis process was applied, while in flash pyrolysis conditions both metals were found back in the char and in the heating transfer medium. Furthermore, the percentages of char and oil were higher in slow pyrolysis compared to flash pyrolysis. Energy recovery in the char from slow pyrolysis was higher than flash pyrolysis. Flash and slow pyrolysis can likely offer a valuable processing method for metal contaminated biomass, thus limiting the waste disposal problem associated with phytoremediation of metals. - Highlights: • Sorghum bicolor could be a good candidate for phytoremediation and biomass production. • Via pyrolysis, heavy metal contaminated biomass was reduced in weight and volume. • Heavy metals were mainly recovered in the char fraction. • In both pyrolysis processes produced oils were free of heavy metals. • Slow pyrolysis was more efficient than flash

  10. Improving Beneficiation of Copper and Iron from Copper Slag by Modifying the Molten Copper Slag

    Directory of Open Access Journals (Sweden)

    Zhengqi Guo

    2016-04-01

    Full Text Available In the paper, a new technology was developed to improve the beneficiation of copper and iron components from copper slag, by modifying the molten slag to promote the mineralization of valuable minerals and to induce the growth of mineral grains. Various parameters, including binary basicity, dosage of compound additive, modification temperature, cooling rate and the end point temperature of slow cooling were investigated. Meanwhile, optical microscope, scanning electron microscope and energy dispersive spectrometer (SEM-EDS was employed to determine the mineralogy of the modified and unmodified slag, as well as to reveal the mechanisms of enhancing beneficiation. The results show that under the proper conditions, the copper grade of rougher copper concentrate was increased from 6.43% to 11.04%, iron recovery of magnetic separation was increased significantly from 32.40% to 63.26%, and other evaluation indexes were changed slightly, in comparison with unmodified copper slag. Moreover, matte and magnetite grains in the modified slag aggregated together and grew obviously to the mean size of over 50 μm, resulting in an improvement of beneficiation of copper and iron.

  11. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  12. Biochar for Soil Improvement: Evaluation of Biochar from Gasification and Slow Pyrolysis

    Directory of Open Access Journals (Sweden)

    Lydia Fryda

    2015-11-01

    Full Text Available The growing need for food, energy and materials demands a resource efficient approach as the world’s population keeps increasing. Biochar is a valuable product that can be produced in combination with bio-energy in a cascading approach to make best use of available resources. In addition, there are resources that have not been used up to now, such as, e.g., many agro-residues that can become available. Most agro-residues are not suitable for high temperature energy conversion processes due to high alkali-content, which results in slagging and fouling in conventional energy generation systems. Using agro-residues in thermal processes, therefore, logically moves to lower temperatures in order to avoid operational problems. This provides an ideal situation for the combined energy and biochar production. In this work a slow pyrolysis process (an auger reactor at 400 °C and 600 °C is used as well as two fluidized bed systems for low-temperature (600 °C–750 °C gasification for the combined energy and biochar generation. Comparison of the two different processes focuses here on the biochar quality parameters (physical, chemical and surface properties, although energy generation and biochar quality are not independent parameters. A large number of feedstock were investigated on general char characteristics and in more detail the paper focuses on two main input streams (woody residues, greenhouse waste in order to deduct relationships between char parameters for the same feedstock. It is clear that the process technology influences the main biochar properties such as elemental- and ash composition, specific surface area, pH, in addition to mass yield quality of the gas produced. Slow pyrolysis biochars have smaller specific surface areas (SA and higher PAH than the gasification samples (although below international norms but higher yields. Higher process temperatures and different gaseous conditions in gasification resulted in lower biochar

  13. Stabilization of mercury using waste ladle furnace slag.

    Science.gov (United States)

    Sun, Darren Delai; Zhang, Lilin; Lai, Dickson

    2013-12-01

    Disposal of mercury waste has always provided unique challenges due to its high degree of complexity and volatility. This study evaluated the feasibility of using waste LF slag to form a cementitious matrix capable of providing an effective stabilization/solidification solution for the treatment of mercury wastes. The new matrix was synthesized and simulated through a combination of alkali activation and autoclaving process and doped with mercury nitrate at increasing dosage while monitoring the final form of the mercury and its effects on the mineral stability and structure of the new matrix. Compressive strength of up to 20 N/mm2 was achievable for the original matrix. Promising results were obtained in terms of reduced leachability of the mercury when compared to ordinary Portland cement systems at low doping concentration of around 0.5% by weight. A series of precipitation reactions was found to be the main cause responsible for this successful stabilization, especially the metal sulfide precipitation that occurred with the sulfur present in the original waste LF slag. PMID:24558709

  14. Effects of CaO, Al2O3 and MgO on liquidus temperatures of copper smelting and converting slags under controlled oxygen partial pressures

    Directory of Open Access Journals (Sweden)

    Zhao B.

    2013-01-01

    Full Text Available Phase equilibria of silicate slags relevant to the copper smelting/converting operations have been experimentally studied over a wide range of slag compositions, temperatures and atmospheric conditions. Selected systems are of industrial interest and fill the gaps in fundamental information required to systematically characterise and describe copper slag chemistry. The experimental procedures include equilibration of synthetic slag at high temperatures, rapid quenching of resulting phases, and accurate measurement of phase compositions using electron probe X-ray microanalysis (EPMA. The effects of CaO, Al2O3 and MgO on the phase equilibria of this slag system have been experimentally investigated in the temperature range 1200 to 1300 oC and oxygen partial pressures between 10-5 and 10-9 atm. It was found that spinel and silica are major primary phases in the composition range related to copper smelting/converting slags. In addition, olivine, diopside and pyroxene also appear at certain conditions. The presence of CaO, MgO and Al2O3 in the slag increases the spinel liquidus and decreases the silica liquidus. Liquidus temperatures in silica primary phase field are not sensitive to Po2; Liquidus temperatures in spinel primary phase field increase with increasing Po2. At 1300 oC and low Po2, the spinel (Fe2+,Mg2+O.(Al3+,Fe3+ primary phase field can be replaced by wustite (Fe2+,Mg2+O.

  15. Mineralogy and origin of coarse-grained segregations in the pyrometallurgical Zn-Pb slags from Katowice-Wełnowiec (Poland)

    Science.gov (United States)

    Warchulski, R.; Gawęda, A.; Janeczek, J.; Kądziołka-Gaweł, M.

    2016-03-01

    The unique among pyrometallurgical slags, coarse-grained (up to 2.5 cm) segregations (up to 40 cm long) rimmed by "aplitic" border zones occur within holocrystalline historical Zn-smelting slag in Katowice, S Poland. Slag surrounding the segregations consists of olivine, spinel series, melilite, clinopyroxene, leucite, nepheline and sulphides. Ca-olivines, kalsilite and mica compositionally similar to oxykinoshitalite occur in border zones in addition to olivine, spinel series and melilite. Miarolitic and massive pegmatite-like segregations are built of subhedral crystals of melilite, leucite, spinel series, clinopyroxene and hematite. Melilite, clinopyroxenes and spinels in the segregations are enriched in Zn relatively to original slag and to fine-grained border zones. The segregations originated as a result of crystallization from residual melt rich in volatiles (presumably CO2). The volatile-rich melt was separated during fractional crystallization of molten slag under the cover of the overlying hot (ca. 1250 °C) vesicular slag, preventing the escape of volatiles. That unique slag system is analogous to natural magmatic systems.

  16. Aan de slag met niet kerende grondbewerking

    OpenAIRE

    Muijtjens, S.; Swerts, M.; Vervaeke, I.; Meuffels, G.J.H.M.

    2012-01-01

    Glooiende hellingen leveren een prachtig landschap op, maar jammer genoeg gaat dit vaak gepaard met bodemerosie. Zowel voor landbouwers als burgers is erosie ongewenst. Uit verschillende onderzoeken blijkt dat nietkerende grondbewerking en groenbedekking opvallend effectief zijn in de strijd tegen erosie. Toch blijkt het toepassen van niet-kerende grondbewerking niet zo evident. Hoe ga je aan de slag met niet-kerende grondbewerking? Met deze brochure trachten we om jou op weg te helpen naar e...

  17. Niobium, tantalum and scandium in the chlorination products of titanium slags

    International Nuclear Information System (INIS)

    Distribution and concentrating of niobium, tantalum and scandium in titanium slag chlorination products is considered as affected by chlorination technology. Niobium and tantalum are concentrated in one of the waste products of chlorinated slag briquettes only if all the pulps are removed and recovered in a pulp recovery furnace (PRF) or in a condensation system. The concentration of these elements in the PRF melt is essentially lower than in the condensation system chlorides. The latter case provides for the best conditions of Nb and Ta concentrating. Independently of the recovery conditions, in chlorination of slag briquettes scandium is always present in the chlorides of all the recovery apparata. However, for the most part it accumulates in the dust chamber, where its concentration is approximately equal to that in the exhausted melt. In other chlorides the concentration of scandium is somewhat higher than in the dust chamber, so that they can be regarded as the main raw material of scandium extraction from wastes of chlorination of slag briquettes

  18. Thermodynamic modeling of lead distribution among matte, slag, and liquid copper

    Science.gov (United States)

    Degterov, Sergei A.; Pelton, Arthur D.

    1999-12-01

    Recently, a thermodynamic database was developed for the calculation of equilibria involved in the production of copper. The present study is concerned with the further development of the thermodynamic models and the database of model parameters for the matte, slag, and blister copper phases with a view to including Pb in the database and permitting calculations in the seven-component system Pb-Cu-Ca-Fe-Si-O-S. Thermodynamic and phase equilibrium data available in the literature are reviewed, critically assessed, and optimized with the modified quasi-chemical model. When used with the Gibbs energy minimization software and other databases of the FACT thermodynamic computing system, the database developed in the present study can be used for the calculation of matte-slag-copper-gas phase equilibria during copper smelting and converting. The distribution of lead among these phases can be computed. For example, the distribution of lead among matte, silica-saturated slag, and copper has been calculated at metal saturation, or under fixed partial pressure of SO2, and has been compared with the available experimental data. The Pb distributions among the equilibrium phases have been calculated under various conditions, which are difficult to study experimentally, such as at magnetite saturation or under various oxygen partial pressures and iron to silica ratios in the slag.

  19. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  20. Flexural Fatigue performance of Alkali Activated Slag Concrete mixes incorporating Copper Slag as Fine Aggregate

    Directory of Open Access Journals (Sweden)

    Mithun B.M.

    2015-06-01

    Full Text Available The present investigation attempts a detailed study of mechanical properties and fatigue characteristics of a new class of Alkali Activated Slag Concrete (AASC mixes incorporating Copper Slag (CS as fine aggregates. The natural river sand is replaced with Copper Slag, upto 100% (by volume as fine aggregate in these AASC mixes. The behavior of plain concrete prisms, cast with this range of AASC mixes under dynamic cyclic loads with sand/CS fine aggregates is studied and is compared with conventional OPC-based concrete specimens. The results indicate that incorporation of CS even upto 100% as fine aggregates, did not have any adverse effects on the mechanical properties of AASC mixes. The AASC mixes with CS displayed slightly better fatigue performance as compared to AASC mix with river sand. An attempt is also made herein to statistically describe the fatigue life data of AASC mixes using a 2-parameter Weibull distribution.

  1. Steel Slag Filters to Upgrade Phosphorus Removal in Constructed Wetlands: Two Years of Field Experiments

    OpenAIRE

    Barca, C.; Troesch, S.; Meyer, D.; Drissen, P.; Andres, Y; Chazarenc, F.

    2013-01-01

    Electric arc furnace steel slag (EAF-slag) and basic oxygen furnace steel slag (BOF-slag) were used as filter substrates in two horizontal subsurface flow filters (6 m3 each) designed to remove phosphorus (P) from the effluent of a constructed wetland. The influences of slag composition, void hydraulic retention time (HRTv), temperature, and wastewater quality on treatment performances were studied. Over a period of almost two years of operation, the filter filled with EAF-slag removed 37%...

  2. Radionuclides in steel slag intended for road construction

    International Nuclear Information System (INIS)

    The objective of this study was to describe the radiochemical characteristics of electric arc furnace (EAF) slag from Croatian EAF black steel slags, generated from carbon steel production process in CMC Sisak d.o.o., and steel mill in Split in order to enhance the understanding of possibilities for their use in road construction. This article presents the results of radionuclide in electric arc furnace steel slag. The presence of natural isotopes 40K, 232Th (228Ra), 226Ra and 238U was established. The measured activity in slag natural isotopes lies within the Croatian legally permitted limits. (author)

  3. Energy effective approach for activation of metallurgical slag

    Science.gov (United States)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  4. Chemical, Mineralogical, and Morphological Properties of Steel Slag

    Directory of Open Access Journals (Sweden)

    Irem Zeynep Yildirim

    2011-01-01

    Full Text Available Steel slag is a byproduct of the steelmaking and steel refining processes. This paper provides an overview of the different types of steel slag that are generated from basic-oxygen-furnace (BOF steelmaking, electric-arc-furnace (EAF steelmaking, and ladle-furnace steel refining processes. The mineralogical and morphological properties of BOF and electric-arc-furnace-ladle [EAF(L] slag samples generated from two steel plants in Indiana were determined through X-Ray Diffraction (XRD analyses and Scanning Electron Microscopy (SEM studies. The XRD patterns of both BOF and EAF(L slag samples were very complex, with several overlapping peaks resulting from the many minerals present in these samples. The XRD analyses indicated the presence of free MgO and CaO in both the BOF and EAF(L slag samples. SEM micrographs showed that the majority of the sand-size steel slag particles had subangular to angular shapes. Very rough surface textures with distinct crystal structures were observed on the sand-size particles of BOF and EAF(L slag samples under SEM. The characteristics of the steel slag samples considered in this study are discussed in the context of a detailed review of steel slag properties.

  5. Process of Re-Resourcing of Converter Slag

    Institute of Scientific and Technical Information of China (English)

    GAO Jin-tao; LI Shi-qi; ZHANG Yan-ting; ZHANG Yan-ling; CHEN Pei-yu; SHEN Ping

    2011-01-01

    The process of "re-resourcing of converter slag" was put forward based on the analysis of the existing steel slag treatment process.The converter slag obtained from Jinan steel plant was studied.After grinding,the slag contained 3.3% of iron particles,54.84% of magnetic part(wTFe=20%),and 41.84% of non-magnetic part,which could be used for making cement directly.At a temperature below 1000 ℃,the non-magnetic Fe2O3 in the slag could be efficiently reduced to magnetic iron by pure H2 and CO.The slag after precise reduction had high degree of dispersion and did not get sintered,which provided an optimum condition for the separation of iron and impurities.To separate the slag and enrich the iron after reduction,the laboratory-scale device of magnetic separation was designed and made.The process of slag re-resourcing,which included magnetic sorting,precise reduction,magnetic separation,and removal of free calcium oxide(f-CaO),was proposed to obtain iron-rich magnetic materials and cement adulterant materials.Through this process,33 kg iron particles,150 kg iron-rich material and 700 kg cement could be obtained in each ton slag.Besides,this process to recycle converter slag had a lower energy and material consumption and no pollutant emission.

  6. Artificial neural network model to predict slag viscosity over a broad range of temperatures and slag compositions

    Energy Technology Data Exchange (ETDEWEB)

    Duchesne, Marc A. [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada); Macchi, Arturo [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); Lu, Dennis Y.; Hughes, Robin W.; McCalden, David; Anthony, Edward J. [CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada)

    2010-08-15

    Threshold slag viscosity heuristics are often used for the initial assessment of coal gasification projects. Slag viscosity predictions are also required for advanced combustion and gasification models. Due to unsatisfactory performance of theoretical equations, an artificial neural network model was developed to predict slag viscosity over a broad range of temperatures and slag compositions. This model outperforms other slag viscosity models, resulting in an average error factor of 5.05 which is lower than the best obtained with other available models. Genesee coal ash viscosity predictions were made to investigate the effect of adding Canadian limestone and dolomite. The results indicate that magnesium in the fluxing agent provides a greater viscosity reduction than calcium for the threshold slag tapping temperature range. (author)

  7. Phase relationships in the system V/sub 2/O/sub 5/-CaO-MnO-Mn/sub 2/O/sub 3/ and estimation of the composition of the products of oxidation of converter slag containing vanadium, iron, manganese, and calcium

    Energy Technology Data Exchange (ETDEWEB)

    Strepetov, S.V.; Dobosh, V.G.; Fotiev, A.A.; Povolotskii, V.D.; Surat, L.L.

    1986-02-10

    The present technology of vanadium production involves oxidative roasting of converter slags with addition of CaCO/sub 3/ followed by extraction of the vanadium compounds formed. Not enough is known about the part played by calcium and manganese in phase formation during oxidative roasting of vanadium-containing slags. The authors experimental samples were obtained by the solid-methods. The original oxides were Mn/sub 2/O/sub 3/ and V/sub 2/O/sub 5/ of ultrapure grade; CaCO/sub 3/ was of analytical grade. The phase composition of the synthesized samples and of the products of oxidation of vanadium-containing slag was studied with the aid of the DRON-2 diffractometer, using Cu K..cap alpha.. radiation. Distribution of the elements between the products of oxidation of vanadium-containing slag was investigated with the aid of the CAMECA MS-46 electron microprobe analyzer. It follows from the authors diagram of phase equilibria in the system V/sub 2/O/sub 5/-CaO-MnO-Mn/sub 2/O/sub 3/ (Fig. 1), that calcium and manganese metavanadates form a limited series of solid solutions with a wide homogeneity region: Ca/sub 1-x/Mn/sub x/(VO/sub 3/)/sub 2/ (0 less than or equal to x less than or equal to 0.62) and Mn/sub 1-x/Ca/sub x/(VO/sub 3/)/sub 2/ (0 less than or equal to x less than or equal to 0.32). In the quasibinary join Ca/sub 2/V/sub 2/O/sub 7/=Mn/sub 2/V/sub 2/O/sub 7/ (0 less than or equal to x less than or equal to 0.60). It was shown that a solid solution of the composition Ca/sub 3-3x/Mn/sub 3x/(VO/sub 4/)/sub 2/, where 0 less than or equal to x less than or equal to 0.10, is formed on the basis of calcium orthovanadate. A new compound of garnet structure, Ca/sub 2.25 + x/Mn/sub 2.25 - x/ x V/sub 3/O/sup 12/, where 0 less than or equal to x less than or equal to 0.75, was discovered in the system studied.

  8. Study on the Pyrolysis Behavior of Polycarbosilane

    Institute of Scientific and Technical Information of China (English)

    CHEN Wenyi; ZHOU Jian

    2015-01-01

    The pyrolysis behavior of polycarbosilane (PCS) and chemical reaction mechanism during the pyrolysis process were studied by thermogravimetric-mass spectrometry (TG-MS) combined with X-ray diffraction and infrared spectroscopic analysis methods. The experimental results indicate that the main gas phase products generated during pyrolysis of PCS in nitrogen atmosphere include H2, -CH3 and CH4. The heating rate has a large effect on the pyrolysis process of PCS, the lower heating rate releases more small molecule gases and gets bigger rate of pyrolysis mass loss, demonstrating that the lower heating rate is beneifcial to fully pyrolysis of PCS and obtain ceramics products with better microstructure.

  9. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    Science.gov (United States)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  10. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    International Nuclear Information System (INIS)

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution

  11. Stabilization of residues obtained from the treatment of laboratory waste: Part 2--transformation of plasma vitrified slag into composites.

    Science.gov (United States)

    Kuo, Yi-Ming; Tseng, Ho-Jung; Chang, Juu-En; Chao, Chih-C; Wang, Chih-Ta; Chang-Chien, Guo-Ping; Wang, Jian-Wen

    2011-01-01

    The Sustainable Environment Research Center of National Cheng Kung University in Taiwan has set up a treatment plant to dispose of laboratory waste. In the treatment process, the residue from the incineration system and the physical and chemical system is vitrified by a plasma melting system. Part 1 of this study described the treatment path of metals during vitrification. In Part 2, plasma vitrified slag is reused by using a molding technology. Unsaturated polyester resin and glass fiber were used as the molding material and additive, respectively, in the molding process. With an appropriate mixing ratio of unsaturated polyester resin, glass fiber, and slag, the physical properties of composites improved, and the ultimate tensile strength reached 17.6 MPa. However, an excess amount of slag reduced the strength and even retarded the production of composites. Differential thermal analysis and the water bathing test results show that the composite decomposed at 80 degrees C and that it vaporized at 187 degrees C. Although the unsaturated polyester resin decomposed, the metal encapsulated in the slag did not leach out. The results show that the reuse of slag using molding technology should be taken into consideration. PMID:21305891

  12. Foamability of stainless steelmaking slags in an EAF

    Science.gov (United States)

    Kerr, James John

    Foaming in electric furnace steelmaking is desirable to allow for a longer arc and subsequently higher power operation in order to reduce the tap to tap time and consequently increase productivity. Stainless steelmaking slags do not foam as well as carbon steelmaking slags. To produce foam, the foamability or foam index of a slag and the gas generation rate must be adequate. The possible causes for the poor foamability of stainless steelmaking slags were examined in this research. Specifically the foam index of a simulated stainless steelmaking slag containing chrome oxide was measured and the rate at which carbon reacts with Cr2O3, CrO, and FeO was also measured. The experimental results show that the foam index of stainless steelmaking slags is comparable to carbon steelmaking slags provided that the amount of solid chrome oxide particles or complexes is not excessive. This indicates the low foamability is not due to a poor foam index. Gas is normally generated by cycling carbon into the slag, which produces CO by reducing oxides in the slag. The experimental results demonstrate that the reaction rate of carbon with CrO dissolved in the slag and hence the generation of CO is significantly slower than for the reaction rate of carbon with FeO dissolved in slags. Therefore, the lack of FeO or other reducible oxides in stainless steelmaking slags is a primary reason for the poor foamability. Experimental results indicate that limestone, nickel oxide, calcium nitrate, and waste oxide briquettes generate gas at sufficient rates to induce foaming when added to the stainless steelmaking slag. Heat transfer most likely controls the rate of CO2 generated by limestone and NiO reduction is controlled by mass transfer of NiO to the carbon in the slag. WOBs generate gas very rapidly due to intimate mixing of the carbon and iron oxides at unit activity. Calcium nitrate generates gas by dissociation and heat transfer likely controls the dissociation rate. Simple models are

  13. Analysis of slag material in the production of zinc oxide

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pešlová, F.

    Brno : University of Defence, 2014 - (Stodola, J.; Šťastný, J.; Vališ, D.; Neumann, V.), s. 237-242 ISBN 978-80-7231-969-5. [Deterioration, Dependability, Diagnostics. Brno (CZ), 07.10.2014-08.10.2014] Institutional support: RVO:68081723 Keywords : zinc slag * production of zinc oxide * analysis of slag * phases Subject RIV: JG - Metallurgy

  14. A ceramographic evaluation of chromia refractories corroded by slag

    Energy Technology Data Exchange (ETDEWEB)

    Hunt, Alton H.; Chinn, Richard E.

    2001-01-01

    This paper describes the ceramographic preparation of Cr{sub 2}O{sub 3}-Al{sub 2}O{sub 3} refractory bricks and subsequent microstructural analysis to determine the corrosive effects of molten slag. The porous and friable nature of the brick, especially after exposure to the slag or its individual components, presented some problems in the preparation.

  15. Interactions of Refractory Materials with Molten Gasifier Slags

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, Jimichiro; Sridhar, Seetharaman; Kwong, Kye-Sing; Bennett, James; Moss, Tyler

    2011-04-01

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr{sub 2}O{sub 3}–10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 °C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VO{sub x}-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  16. Interactions of refractory materials with molten gasifier slags

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, J.; Sridhar, S.; Bennett, J.; Kwong, K.S.; Moss, T. [US DOE, Albany, OR (United States)

    2011-04-15

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr2O{sub 3}-10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 {sup o}C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VOx-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  17. Study on Blast Furnace Slag System of Vanadium-Titanium Magnetite Under Neutral Atmosphere%中性气氛下钒钛磁铁矿高炉渣系研究

    Institute of Scientific and Technical Information of China (English)

    储满生; 冯聪; 唐珏; 柳政根

    2015-01-01

    以钒钛磁铁矿现场高炉渣为基础,纯化学试剂调制渣样,在中性气氛条件下研究了炉渣二元碱度及 MgO,Al2 O3,TiO2,V2 O5含量对实验渣系冶金性能的影响.结果表明:增加碱度和 MgO 含量,炉渣熔化性温度(tm )、初始黏度(η0)和高温黏度(ηh )呈先降低后升高趋势;增大 Al2 O3含量,炉渣 tm 升高,η0先降低后升高,ηh 呈上升趋势;增大 TiO2含量,炉渣 tm 升高,η0和ηh 逐渐下降,炉渣黏流活化能升高,热稳定性变差;增大 V2 O5含量,炉渣 tm 先降低后升高,η0和ηh 逐渐增大.高炉冶炼钒钛磁铁矿适宜渣系为:二元碱度1.15,MgO,Al2 O3,TiO2,V2 O5质量分数分别为13%,13%,7%,0.30%.%The components of practical blast furnace (BF)slag of vanadium-titanium magnetite were adjusted by adding pure chemical reagents.The effects of binary basicity,MgO,Al2 O3 , TiO2 and V2 O5 on the metallurgical properties of experimental slag were studied under neutral atmosphere.The results showed that with increasing content of basicity and MgO,the melting temperature (tm ),initial viscosity (η0 )and high-temperature viscosity (ηh )of slag first decrease and then increase.As increasing Al2 O3 content,tm increases,η0 first decreases and then increases,ηh increases.When increasing TiO2 content,tm increases,η0 and ηh decrease.The viscosity flow activation energy of slag increases and the heat stability of slag becomes worse.With increasing V2 O5 content,tm first decreases and then increases,η0 and ηh increase.The suitable BF slag for smelting vanadium-titanium magnetite is:binary basicity 1.15,MgO 13%,Al2 O3 13%,TiO2 7%,V2 O5 0.30%.

  18. Phase Equilibria of ``Cu2O''-``FeO''-CaO-MgO-Al2O3 Slags at PO2 of 10-8.5 atm in Equilibrium with Metallic Copper for a Copper Slag Cleaning Production

    Science.gov (United States)

    Henao, Hector M.; Pizarro, Claudio; Font, Jonkion; Moyano, Alex; Hayes, Peter C.; Jak, Evgueni

    2010-12-01

    Limited data are available on phase equilibria of the multicomponent slag system at the oxygen partial pressures used in the copper smelting, converting, and slag-cleaning processes. Recently, experimental procedures have been developed and have been applied successfully to characterize several complex industrial slags. The experimental procedures involve high-temperature equilibration on a substrate and quenching followed by electron probe X-ray microanalysis. This technique has been used to construct the liquidus for the “Cu2O”-“FeO”-SiO2-based slags with 2 wt pct of CaO, 0.5 wt pct of MgO, and 4.0 wt pct of Al2O3 at controlled oxygen partial pressures in equilibrium with metallic copper. The selected ranges of compositions and temperatures are directly relevant to the copper slag-cleaning processes. The new experimental equilibrium results are presented in the form of ternary sections and as a liquidus temperature vs Fe/SiO2 weight ratio diagram. The experimental results are compared with the FactSage thermodynamic model calculations.

  19. Pyrolysis of Spent Ion Exchange Resins

    International Nuclear Information System (INIS)

    and is disposed of as medium level waste. The organic components pass into the pyrolysis gas which is burnt. The flue gas is further cleaned. TBP pyrolysis facilities have been built in France (La Hague), Belgium (Mol) and in Japan (Rokkashomura). The Belgian plant has recently ceased operating as all the TBP arising from Eurochemic operations had been successfully processed. The facility in Japan is in the commissioning stage. Many experiments have been carried out at the existing facilities, and also in corresponding pilot plants including NUKEM's own, to extend the range of waste that can be processed. Initial tests have shown that IEX can be decomposed by pyrolysis with very good results, yielding an inert and chemically resistant product. No additives are necessary. The main constituent of the product, the pyrolysate or ash, is carbon. It has been discovered that the entire radioactive inventory remains in the pyrolysate during pyrolysis of the IEX. This is achieved by relatively low process temperatures that prevent highly volatile nuclides such as the cesium nuclides from passing into the gaseous phase. Sintered metal filters in pyrolysis plant ensure that even the radioactivity bonded to the dust remains in the pyrolysate. In addition to the radionuclides, the main constituents of the residue are carbon from the original polystyrene matrix and sulphur from the functional groups. The pyrolysate occurs as a flowable solid material and not as a melt. It is thus easy to handle and can be compressed or cemented, depending on the requirements for interim and permanent storage. Any further constituents such as inorganic filter materials or even other organic materials do not interfere with the process, they are dried, calcined or also pyrolyzed. Hydrocarbons such as methane or propene, steam and low volumes of ammonia are the products in gaseous form. The pyrolysis gas generated must be burnt in a burner and then passed to the emission control system and the

  20. Exploratory studies on fast pyrolysis oil upgrading

    NARCIS (Netherlands)

    Mahfud, Farchad Husein

    2007-01-01

    Pyrolysis oil is a dark brown liquid which can be produced in high yield from different kind of biomass sources by means of fast pyrolysis. Pyrolysis oil is considered as a promising second generation energy carrier and may play an important role in the future of "biobased economies". The energy con

  1. Volatile Analysis by Pyrolysis of Regolith for Planetary Resource Exploration

    Science.gov (United States)

    Glavin, Daniel P.; Malespin, Charles; ten Kate, Inge L.; Getty, Stephanie A.; Holmes, Vincent E.; Mumm, Erik; Franz, Heather B.; Noreiga, Marvin; Dobson, Nick; Southard, Adrian E.; Feng, Steven H.; Kotecki, Carl A.; Dworkin, Jason P.; Swindle, Timothy D.; Bleacher, Jacob E.; Rice, James W.; Mahaffy, Paul R.

    2012-01-01

    The extraction and identification of volatile resources that could be utilized by humans including water, oxygen, noble gases, and hydrocarbons on the Moon, Mars, and small planetary bodies will be critical for future long-term human exploration of these objects. Vacuum pyrolysis at elevated temperatures has been shown to be an efficient way to release volatiles trapped inside solid samples. In order to maximize the extraction of volatiles, including oxygen and noble gases from the breakdown of minerals, a pyrolysis temperature of 1400 C or higher is required, which greatly exceeds the maximum temperatures of current state-of-the-art flight pyrolysis instruments. Here we report on the recent optimization and field testing results of a high temperature pyrolysis oven and sample manipulation system coupled to a mass spectrometer instrument called Volatile Analysis by Pyrolysis of Regolith (VAPoR). VAPoR is capable of heating solid samples under vacuum to temperatures above 1300 C and determining the composition of volatiles released as a function of temperature.

  2. Pyrolysis pretreatment of biomass for entrained-flow gasification

    International Nuclear Information System (INIS)

    The biomass for entrained-flow gasification needs to be pretreated to significantly increase its heating value and to make it more readily transportable. The pyrolysis pretreatment was conducted in a lab scale fixed-bed reactor; the reactor was heated to elevate the temperature at 5 °C/min before holding at the desired pyrolysis temperature for 1.5 h a fixed time. The effects of pyrolysis temperature on the yield, composition and heating value of the gaseous, liquid and solid products were determined. The pyrolysis removed most oxygenated constituents of rice straw while significantly increased its energy density. Meantime, it changes the physical properties of biomass powders. The results show that the angle of repose, the angle of internal friction of semi-char decrease obviously; the bulk density of semi-char is bigger than that of biomass. This could favor the feeding of biomass. Considering yield and heating value of the solid semi-char product and the feeding problem, the best pyrolysis temperature was 400 °C. The results of this study have confirmed the feasibility of employing pyrolyzed biomass for entrained-flow gasification; they are useful for the additional studies that will be necessary for designing an efficient biomass entrained-flow gasification system.

  3. Novel technique for coal pyrolysis and hydrogenation product analysis

    Energy Technology Data Exchange (ETDEWEB)

    Pfefferle, L.D.

    1992-01-01

    This report covers the last quarter of the last year of the three-year grant period. In the final project year, we concentrated on the pyrolysis and oxidative pyrolysis of large hydrocarbons and mixtures of large and small hydrocarbons in order to develop the VUV-MS technique for compounds more representative of those in coal pyrolysis applications. Special focus was directed at the pyrolysis and oxidative pyrolysis of benzene and benzene acetylene mixtures. The acetylene/benzene mixtures were used to gain a better understanding of the mechanisms of molecular growth in such systems specifically to look at the kinetics of aryl-aryl reactions as opposed to small molecule addition to phenyl radicals. Sarofim and coworkers at MIT have recently demonstrated the importance of these reactions in coal processing environments. In the past, the growth mechanism for the formation of midsized PAH has been postulated to involve primarily successive acetylene additions to phenyl-type radicals, our work confmns this as an important mechanism especially for smaller PAH but also investigates conditions where biaryl formation can play an important role in higher hydrocarbon formation.

  4. Outcomes of experimental researches on stainless steel decontamination from radioactive contamination using electric slag remelting method

    International Nuclear Information System (INIS)

    Full text: Institute of Atomic Energy prepared and conducted the experiments the purpose of researching a possibility of applying of stainless steel electric slag remelting for its decontamination from radioactive contamination. The activities were conducted at participating of the specialists of Kurgan State University, Kurgan (Russian Federation). A stand, which includes the electroslag furnace (power - 150 kW, current - to 3000 A) and auxiliary equipment (the system of common and special ventilation, system of remote control, system of parameters measuring and registering and others) was created to conduct the experiments. The properties of slag compositions were researched in the course of experiments preparation. Oxide (CaO-Al2O3 - CaO-SiO2 - MgO-B2O3) and fluoride-oxide (CaF2-SiO2 - MgF2-SiO2) slag systems and some their modifications were chosen to research physical and chemical properties. Physical and chemical properties of the slag systems were experimentally researched and it included: measuring of surface tension using the method of maximum pressure in a gas bubble (at the same time density was measured); measuring of slag alloys electrical conductivity; measuring of melt volt-ampere characteristics. The flue tubes of high temperature reactor gas cooling KET technological channels were chosen as a source of radioactive contaminated stainless steel. This reactor is meant for testing of the fuel pin and FA of the nuclear pulse propulsion. Decontamination effect for all the remelted flue tubes was indirectly confirmed by the outcomes of measuring of radioactive radiation dose rate of the materials, extracted of the crystallizer after experiments finishing. The outcomes of the experiments show that the following processes pass at electroslag remelting of radioactively contaminated steel: uranium extraction from steel; uranium transfer from steel to slag; saving or insignificant modification of steel initial composition; radionuclides deposing on the special

  5. Roles of Mineralogical Phases in Aqueous Carbonation of Steelmaking Slag

    Directory of Open Access Journals (Sweden)

    Huining Zhang

    2016-05-01

    Full Text Available Mineralogical phases of steelmaking slags have significant influences on the carbonation of the slags. In this paper, the effects of temperature and reaction time on the conversion of calcium-related phases and the carbonation degree of a slag sample were studied. The experimental conditions were a liquid-to-solid ratio of 20 mL/g, a carbon dioxide flow rate of 1 L/min and a slag particle size of 38–75 μm. The results show that the optimum carbonation temperature and reaction time are 60 °C and 90 min, respectively, and calcite phase content is about 26.78% while the conversion rates of Ca3Al2O6, CaSiO3, Ca2SiO4 and free CaO are about 40%, 42.46%, 51% and 100%, respectively, and the carbon dioxide sequestration efficiency is about 170 g/kg slag.

  6. Chemical and mineralogical characterizations of a copper converter slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A copper converter slag was examined chemically and mineralogically to determine its existing phases, in particular those containing Co and Cu. The slag consists predominantly of fayalite and magnetite, together with some glass,chalcocite, and metallic copper. Copper is entrapped in the slag mostly as chalcocite and metallic copper, as well as trace copper oxide. There was no indication of any independent Co mineral in the slag, but Co was found to be enriched in fayalite and megnetite as solid solution, although Co was detected in all the phases of the slag by SEM-EDX (scanning electron microscopy equipped with model EDAX-9100 energy dispersive spectrometer) and WDS (model WDX-2A X-ray wave-length dispersive spectrometer).

  7. Slag-Resistance of MgAlON Spinel

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The slag-resistance and microstructural changes after the slag tests of MgAlON spinel containing different amount of nitrogen were studied by means of crucible slag-resistant experiment, SEM and EDS in the work. The results show that the slag-resistance of MgAlON is dependent on the nitrogen content, and the optimum amount is 2.88%. The structure is not changed although the grains have been permeated by some silicon, calcium and iron. A glass phase which contained nitrogen formed in the metamorphic layer. The glass can improve the ability of the slag-resistance of MgAlON because of its higher viscosity.

  8. The efficiency at industrial scale of a thermodynamic model for desulphurization of aluminium killed steels using slags in the system CaO-MgO-Al2O3-SiO2.

    Directory of Open Access Journals (Sweden)

    Butnariu, I.

    2010-02-01

    Full Text Available In this paper are presented the results of some desulphurization trials in the ladle carried out at industrial scale for steels with low carbon, low alloyed and aluminum killed, using basic slag and argon bubbling. The main variables of treatment have been established on the basis of a thermodynamic model that includes parameters as sulphur capacity of the slag, optical basicity of oxides and of the slags, the activities of oxides in the slags and activities of elements in the liquid steel. Sulphur contents at the end of treatment, are close to the values predicted by the model. Low sulfur levels achieved in the process, facilitate the subsequent treatment with calcium to modify the inclusions. Finally an evaluation is presented concerning the effects resulting from the reoxidation of the melt on the main indicators, showing the efficiency of the applied treatment for desulphurization.En este trabajo se presentan los resultados de algunos ensayos de desulfuración en cuchara, llevados a cabo a escala industrial, para aceros con bajo contenido en carbono, de baja aleación y calmados con aluminio, utilizando escorias basicás y corriente de argón. Las principales variables del tratamiento se han establecido sobre la base de un modelo termodinámico que incluye parámetros como la capacitad de captación de azufre por las escorias, la basicidad óptica de los óxidos y de las escorias , las actividades de los óxidos en las escorias y las actividades de los elementos en el acero liquido. Los contenidos de azufre al final de tratamiento están cerca de los valores predichos por el modelo. Los bajos niveles de azufre alcanzados en el proceso, facilitan el posterior tratamiento con calcio para modificar las inclusiones. Se presenta, finalmente, una evaluación de los efectos derivados de la reoxidación del fundido sobre los principales indicadores que muestran la eficiencia del tratamiento de desulfuración aplicado.

  9. Development of advanced technologies for biomass pyrolysis

    Science.gov (United States)

    Xu, Ran

    The utilization of biomass resources as a renewable energy resource is of great importance in responding to concerns over the protection of the environment and the security of energy supply. This PhD research focuses on the investigation of the conversion of negative value biomass residues into value-added fuels through flash pyrolysis. Pyrolysis Process Study. A pilot plant bubbling fluidized bed pyrolyzer has been set up and extensively used to thermally crack various low or negative value agricultural, food and biofuel processing residues to investigate the yields and quality of the liquid [bio-oil] and solid (bio-char] products. Another novel aspect of this study is the establishment of an energy balance from which the thermal self-sustainability of the pyrolysis process can be assessed. Residues such as grape skins and mixture of grape skins and seeds, dried distiller's grains from bio-ethanol plants, sugarcane field residues (internal bagasse, external and whole plant) have been tested. The pyrolysis of each residue has been carried out at temperatures ranging from 300 to 600°C and at different vapor residence times, to determine its pyrolysis behavior including yields and the overall energy balance. The thermal sustainability of the pyrolysis process has been estimated by considering the energy contribution of the product gases and liquid bio-oll in relation to the pyrolysis heat requirements. The optimum pyrolysis conditions have been identified in terms of maximizing the liquid blo-oil yield, energy density and content of the product blo-oil, after ensuring a self-sustainable process by utilizing the product gases and part of char or bio-oil as heat sources. Adownflow pyrolyzer has also been set up. Preliminary tests have been conducted using much shorter residence times. Bio-oil Recovery. Bio-oil recovery from the pyrolysis unit includes condensation followed by demisting. A blo-oil cyclonic condensing system is designed A nearly tangential entry forces

  10. Solidification of stainless steel slag by accelerated carbonation.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Carey, P J; Hills, C D

    2003-06-01

    On exposure to carbon dioxide (CO2) at a pressure of 3 bars, compacts formed from pressed ground slag, and 12.5 weight percent water, were found to react with approximately 18% of their own weight of CO2. The reaction product formed was calcium carbonate causing the slag to self-cement. Unconfined compressive strengths of 9MPa were recorded in carbonated compacts whereas strengths of < 1 MPa were recorded in non-carbonated slag compacts. As molten stainless steel slag containing dicalcium silicate (C2S) cools it can undergo several phase transitions. The final transformation from the beta-polymorph to gamma-C2S is accompanied by a volume change that causes the slag to self-pulverise or 'dust'. As a consequence of this the fine grained portion of the slag contains more of this phase whilst the coarser particles of the slag contain more of the calcium magnesium silicates that contribute the bulk of the waste. The fine fraction (< 125 microm) of the slag when ground is found to react to the same extent as the ground bulk slag and produces compacts with equivalent strength. A coarser fraction (4-8 mm) when ground to a similar grading does not react as extensively and produces a weaker product. Additions of ordinary Portland cement (OPC) at 5 and 10 percent by weight did not alter the degree of reaction during carbonation of the bulk slag or ground fine fraction, however the strength of the 4-8 mm fraction was increased by this change. PMID:12868521

  11. Wood pyrolysis oil for diesel engines

    Energy Technology Data Exchange (ETDEWEB)

    Paro, D.; Gros, S.; Hellen, G.; Jay, D.; Maekelae, T.; Rantanen, O.; Tanska, T. [Wartsila Diesel International Ltd Oy, Vaasa (Finland)

    1996-12-01

    Wood Pyrolysis oil (WPO) has been identified by the Technical Research Centre of Finland (VTT) as the most competitive biofuel product which can be produced from biomass. The fuel is produced by a fast pyrolysis technique, using wood chipping`s or sawdust. The process can be applied to other recycling products such as straw etc. The use of WPO as a Diesel power plant fuel has been studied, and a fuel specification has been developed. The fuel characteristics have been analysed. There are several fuel properties addressed in the paper which have had to be overcome. New materials have been used in the fuel injection system. The fuel injection system development has progressed from a pump-line-pipe system to a common rail system. The fuel requires a pilot fuel oil injection to initiate combustion. The targets for the fuel injection system have been 1500 bar and 30 deg C injection period with a fuel of 15 MJ/kg lower heating value and 1220 Kg/m{sup 3} density. The combustion characteristics from both a small 80 mm bore engine initially, and then later with a single cylinder test of a 320 mm bore Waertsilae engine, have been evaluated. (author)

  12. An optically accessible pyrolysis microreactor

    Energy Technology Data Exchange (ETDEWEB)

    Baraban, J. H.; Ellison, G. Barney [Department of Chemistry and Biochemistry, University of Colorado, Boulder, Colorado 80309 (United States); David, D. E. [Integrated Instrument Development Facility, CIRES, University of Colorado, Boulder, Colorado 80309-0216 (United States); Daily, J. W. [Department of Mechanical Engineering, University of Colorado at Boulder, Boulder, Colorado 80309 (United States)

    2016-01-15

    We report an optically accessible pyrolysis micro-reactor suitable for in situ laser spectroscopic measurements. A radiative heating design allows for completely unobstructed views of the micro-reactor along two axes. The maximum temperature demonstrated here is only 1300 K (as opposed to 1700 K for the usual SiC micro-reactor) because of the melting point of fused silica, but alternative transparent materials will allow for higher temperatures. Laser induced fluorescence measurements on nitric oxide are presented as a proof of principle for spectroscopic characterization of pyrolysis conditions.

  13. An optically accessible pyrolysis microreactor

    Science.gov (United States)

    Baraban, J. H.; David, D. E.; Ellison, G. Barney; Daily, J. W.

    2016-01-01

    We report an optically accessible pyrolysis micro-reactor suitable for in situ laser spectroscopic measurements. A radiative heating design allows for completely unobstructed views of the micro-reactor along two axes. The maximum temperature demonstrated here is only 1300 K (as opposed to 1700 K for the usual SiC micro-reactor) because of the melting point of fused silica, but alternative transparent materials will allow for higher temperatures. Laser induced fluorescence measurements on nitric oxide are presented as a proof of principle for spectroscopic characterization of pyrolysis conditions.

  14. An optically accessible pyrolysis microreactor

    International Nuclear Information System (INIS)

    We report an optically accessible pyrolysis micro-reactor suitable for in situ laser spectroscopic measurements. A radiative heating design allows for completely unobstructed views of the micro-reactor along two axes. The maximum temperature demonstrated here is only 1300 K (as opposed to 1700 K for the usual SiC micro-reactor) because of the melting point of fused silica, but alternative transparent materials will allow for higher temperatures. Laser induced fluorescence measurements on nitric oxide are presented as a proof of principle for spectroscopic characterization of pyrolysis conditions

  15. Evaluation of slag regime in ladle during utilization of briquetted synthetic slag in VHM a.s.

    Directory of Open Access Journals (Sweden)

    L. Socha

    2012-10-01

    Full Text Available Purpose: The paper focuses on evaluation of slag regime by the help of synthetic slags based on Al2O3. The comparion of influence of synthetic slags on the production of two chosen grades of steels focused on evaluation of effectivity of created refining slag during treatment in the secondary metallurgy was the objective of plant experiments.Design/methodology/approach: During evaluation of slag regime in the ladle, steel samples for assessment of desulphurization degree were taken under the plant conditions. Slag samples were also taken for evaluation of chosen parameters: basicity, content of easily reducible oxides, proportion of CaO/Al2O3and Mannesmann’s index. The temperature and oxygen activity in steel was continuously measured too.Findings: From plant experiments, it was found out that during using of two different types of synthetic slags during production of steel grades St52-3 and S34MnV similar values of desulphurization degree were achieved. Chosen parameters of ladle slag were monitored and it was demonstrated that the developed synthetic slag B reaches the results comparable with the standard used synthetic slag A.Research limitations/implications: Plant experiments were made under conditions of VÍTKOVICE HEAVY MACHINERY a.s. plant Obtained results are limited by the testing during production of two different steel grades St52-3, S34MnV and by the specific technology of production formed by EAF→LF→VD/VCD.Practical implications: The research results made it possible to realize the optimalization of slag regime under the plant conditions of VÍTKOVICE HEAVY MACHINERY a.s. plant. It was proved that developed synthetic slag B from the company JAP TRADING s.r.o. can adequately replace the common synthetic slag A.Originality/value: Results mentioned in this paper are intended for steel producers and they represent basic information about possibilities of slag regime optimalization in the ladle.

  16. Mechanism of Xylan Pyrolysis by Py-GC/MS

    Institute of Scientific and Technical Information of China (English)

    WANG Shu-rong; LIANG Tao; RU Bin; GUO Xiu-juan

    2013-01-01

    In order to investigate the decomposition behavior of hemicellulose,xylan was chosen as the representative of hemicellulose to study the fast pyrolysis on the combination system of analytical pyrolyzer and gas chromatograph coupled with mass spectrometer(Py-GC/MS).The main condensable products of xylan pyrolysis consisted of acids,aldehydes,and ketones; while gas products contained CO2,CO,CH4 and H2.Acetic acid and furfural were the most abundant products with the highest contents of 20.11% and 20.24% respectively.While furfural and acetic acid were formed competitively with residence time and temperature increases,the distribution of xylan pyrolysis products did not vary with the residence time and temperature,while the total content of several kinds of products changed a lot.According to the analysis of experimental data,a reaction pathway of xylan decomposition was deduced so as to illustrate the formation mechanism of main products.

  17. Novel technique for coal pyrolysis and hydrogenation product analysis. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Pfefferle, L.D.; Boyle, J.

    1993-03-15

    A microjet reactor coupled to a VUV photoionization time-of-flight mass spectrometer has been used to obtain species measurements during high temperature pyrolysis and oxidation of a wide range of hydrocarbon compounds ranging from allene and acetylene to cyclohexane, benzene and toluene. Initial work focused on calibration of the technique, optimization of ion collection and detection and characterization of limitations. Using the optimized technique with 118 nm photoionization, intermediate species profiles were obtained for analysis of the hydrocarbon pyrolysis and oxidation mechanisms. The ``soft`` ionization, yielding predominantly molecular ions, allowed the study of reaction pathways in these high temperature systems where both sampling and detection challenges are severe. Work has focused on the pyrolysis and oxidative pyrolysis of aliphatic and aromatic hydrocarbon mixtures representative of coal pyrolysis and hydropyrolysis products. The detailed mass spectra obtained during pyrolysis and oxidation of hydrocarbon mixtures is especially important because of the complex nature of the product mixture even at short residence times and low primary reactant conversions. The combustion community has advanced detailed modeling of pyrolysis and oxidation to the C4 hydrocarbon level but in general above that size uncertainties in rate constant and thermodynamic data do not allow us to a priori predict products from mixed hydrocarbon pyrolyses using a detailed chemistry model. For pyrolysis of mixtures of coal-derived liquid fractions with a large range of compound structures and molecular weights in the hundreds of amu the modeling challenge is severe. Lumped models are possible from stable product data.

  18. Impact of thermal pretreatment on the fast pyrolysis conversion of Southern Pine

    Energy Technology Data Exchange (ETDEWEB)

    Tyler L. Westover; Manunya Phanphanich; Micael L. Clark; Sharna R. Rowe; Steven E. Egan; Christopher T Wright; Richard D. Boardman; Alan H. Zacher

    2013-01-01

    Background: Thermal pretreatment of biomass ranges from simple (nondestructive) drying to more severe treatments that cause devolatization, depolymerization and carbonization. These pretreatments have demonstrated promise for transforming raw biomass into feedstock material that has improved milling, handling, storage and conversion properties. In this work, southern pine material was pretreated at 120, 180, 230 and 270 degrees C, and then subjected to pyrolysis tests in a continuous-feed bubbling-fluid bed pyrolysis system. Results: High pretreatment temperatures were associated with lower specific grinding energies, higher grinding rates and lower hydrogen and oxygen contents. Higher pretreatment temperatures were also correlated with increased char production, decreased total acid number and slight decrease in the oxygen content of the pyrolysis liquid fraction. Conclusion: Thermal pretreatment has both beneficial and detrimental impacts on fast pyrolysis conversion of pine material to bio-oil, and the effect of thermal pretreatment on upgrading of pyrolysis bio-oil requires further attention.

  19. Kinetics study on biomass pyrolysis for fuel gas production

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Kinetic knowledge is of great importance in achieving good control of the pyrolysis and gasification process and optimising system design. An overall kinetic pyrolysis scheme is therefore addressed here. The kinetic modelling incorporates the following basic steps: the degradation of the virgin biomass materials into primary products (tar, gas and semi-char), the decomposition of primary tar into secondary products and the continuous interaction between primary gas and char. The last step is disregarded completely by models in the literature. Analysis and comparison of predicted results from different kinetic schemes and experimental data on our fixed bed pyrolyser yielded very positive evidence to support our kinetic scheme.

  20. Kinetics study on biomass pyrolysis for fuel gas production

    Institute of Scientific and Technical Information of China (English)

    陈冠益; 方梦祥; ANDRIES,J.; 骆仲泱; SPLIETHOFF,H.; 岑可法

    2003-01-01

    Kinetic knowledge is of great importance in achieving good control of the pyrolysis and gasification process and optimising system design. An overall kinetic pyrolysis scheme is therefore addressed here. The ki-netic modelling incorporates the following basic steps: the degradation of the virgin biomass materials into pri-mary products ( tar, gas and semi-char), the decomposition of primary tar into secondary products and the continuous interaction between primary gas and char. The last step is disregarded completely by models in the literature. Analysis and comparison of predicted results from different kinetic schemes and experimental data on our fixed bed pyrolyser yielded very positive evidence to support our kinetic scheme.

  1. Flash pyrolysis fuel oil: bio-pok

    Energy Technology Data Exchange (ETDEWEB)

    Gust, S. [Neste Oy, Porvoo (Finland)

    1997-12-01

    Samples of flash pyrolysis liquid produced by Union Fenosa, Spain from pine and straw and samples produced by Ensyn of Canada from mixed hardwoods were combusted with simple pressure atomization equipment commonly used with light fuel oils in intermediate size (0.1-1 MW) boilers. With a number of modifications to the combustion system, carbon monoxide (CO) and nitrous oxide (NO{sub x}) could be reduced to acceptable levels: CO < 30 ppm and NO{sub x} < 140 ppm. Particulate emissions which were initially very high (Bacharach 4-5) were reduced (Bach. 2-3) by system improvements but are still higher than from light fuel oil (Bach. <1). The modifications to the combustion system were: refractory section between burner and boiler, acid resistant progressive cavity pump, higher liquid preheat temperature and higher pressure than for light fuel oils. The main problems with pyrolysis liquids concerns their instability or reactivity. At temperatures above 100 deg C they begin to coke, their viscosity increases during storage and oxygen from air causes skin formation. This requires that special handling procedures are developed for fuel storage, delivery and combustion systems. (orig.)

  2. Exploratory studies on fast pyrolysis oil upgrading

    OpenAIRE

    Mahfud, Farchad Husein

    2007-01-01

    Pyrolysis oil is a dark brown liquid which can be produced in high yield from different kind of biomass sources by means of fast pyrolysis. Pyrolysis oil is considered as a promising second generation energy carrier and may play an important role in the future of "biobased economies". The energy content of pyrolysis oil is approximately half of fossil crude. Just like for crude oil, further reprocessing is necessary to arranged pyrolysis oil as fuel in e.g. combustion engines. This thesis des...

  3. Gasification of some tropical woods by flash pyrolysis. Comparison of flash pyrolysis and conventional slow pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Doat, J.; Deglise, X.

    1982-01-01

    Flash pyrolysis was carried out on afforestation species and mixtures grouped as having high lignin, extractives or carbohydrate contents, at 500, 700, 900 and 1000 degrees C. As a control, temperate woods, cellulose and lignin were tested under the same conditions. The results showed that high temperature increased gasification, producing more CO and hydrocarbons. The addition of water or catalysts improved yields at high temperatures. Gas production was inversely correlated to lignin content of wood. A comparison between (a) slow pyrolysis and (b) flash pyrolysis showed (a) gave as much gas at 500 degrees C as (b) at 700 degrees C, but produced more CO2 than CO. At high temperature (b) gave the best gas yield and the worst charcoal yields. (Refs. 17).

  4. Methods and apparatuses for preparing upgraded pyrolysis oil

    Science.gov (United States)

    Brandvold, Timothy A; Baird, Lance Awender; Frey, Stanley Joseph

    2013-10-01

    Methods and apparatuses for preparing upgraded pyrolysis oil are provided herein. In an embodiment, a method of preparing upgraded pyrolysis oil includes providing a biomass-derived pyrolysis oil stream having an original oxygen content. The biomass-derived pyrolysis oil stream is hydrodeoxygenated under catalysis in the presence of hydrogen to form a hydrodeoxygenated pyrolysis oil stream comprising a cyclic paraffin component. At least a portion of the hydrodeoxygenated pyrolysis oil stream is dehydrogenated under catalysis to form the upgraded pyrolysis oil.

  5. Design of biomass directive fast pyrolysis installation Ⅰ: system design and process analysis%生物质定向热裂解液化装置的研发Ⅰ:系统设计与工艺分析

    Institute of Scientific and Technical Information of China (English)

    任学勇; 司慧; 王文亮; 常建民; 车颜喆

    2012-01-01

      To explore the directive transformation mechanism and regulation technology of biomass pyrolysis liquefaction, a biomass directive fast pyrolysis installation with feeding rate of 1 kg/h was designed. It includes feed system, fluidized bed reactor, fixed bed reactor, charcoal removal system, condensing system, online analysis system and monitoring system. This installation is an innovation and integration of several features, such as continuous feeding of solid powder, grading controlled condensation, two catalytic cracking, online real-time analysis, non-condensable gas recycling. It can be used to carry out researches on conversion characteristics of biomass pyrolysis, catalytic mechanism and technology process and selection and evaluation of catalysts, which has great scientific meaning and practical value for the study and development of the bio-energy.%  为了探索生物质热裂解液化过程中的定向转化机制和调控技术,设计开发了一套处理量为1kg/h的生物质定向热裂解液化装置。该装置包括进料系统、流化床反应器、固定床反应器、除炭系统、冷凝系统、在线分析系统、监控系统等。设计和试运行工作表明,本装置实现了固相粉末连续进料、分级可控冷凝、两级催化裂解、在线实时分析、尾气循环利用等功能的创新和集成。该装置可用于研究生物质热裂解转化特性、催化剂遴选与评价、催化机理及工艺、中间产物分析等,对于生物质能源技术发展具备较强的科学意义和实用价值。

  6. Characterization of slag product from plasma furnace for unsorted solid radioactive waste treatment

    International Nuclear Information System (INIS)

    The shaft furnace equipped with plasma-fuel burners for high temperature slagging treatment has been developed in for State Corp. Radon. A slag is considered as the final wasteform. From this point of view a slag formation mechanism, radionuclides immobilization and basic slag properties have been studied. Chemical and phase compositions of institutional and nuclear power station waste slags were determined. Some details of slag structure were investigated by infrared spectroscopy. A study of radionuclides distribution has shown that cesium and strontium are concentrated in the silicate slag constituent while iron and cobalt enter the metal fraction

  7. Current international status of MSW ashes and slags; Yhdyskuntajaetteiden termisen kaesittelyn kuonista ja tuhkista hyoetykaeytettaeviae ja loppusijoitettavia tuotteita - Kansainvaelinen esiselvitys

    Energy Technology Data Exchange (ETDEWEB)

    Laine-Ylijoki, J.; Wahlstroem, M.; Mroueh, U.M.; Vahanne, P. [VTT Processes, Espoo (Finland); Maekelae, E.; Salonen, S. [Ramboll Finland Oy (Finland)

    2004-07-01

    Waste treatment systems of municipal solid waste (MSW) are today becoming more multiform. This highlights importance of optimal selection of treatment alternatives for different treatment rejects. Based on latest estimations 150 000-250 000 tons of slags and ashes are in the future generated in waste-to-energy plants. At this time, there is not enough knowledge in Finland on different disposal, utilisation and treatment alternatives and their practical suitability for waste to energy ashes and slags, complicating the planning of future actions. The aim of the project is to summarise the current international state in utilisation, disposal and treatment of MSW incineration ashes and slags in order to form a basis for future actions in Finland. The project compiles both available treatment technologies and those still under development. (orig.)

  8. Current international status of MSW ashes and slags; Yhdyskuntajaetteiden termisen kaesittelyn kuonista ja tuhkista hyoetykaeytettaeviae ja loppusijoitettavia tuotteita, Kansainvaelinen esiselvitys

    Energy Technology Data Exchange (ETDEWEB)

    Laine-Ylijoki, J.; Mroueh, U.M.; Vahanne, P.; Wahlstroem, M.; Vestola, E.; Salonen, S.; Havukainen, J. [VTT Processes, Espoo (Finland)

    2005-03-01

    Waste treatment systems of municipal solid waste (MSW) are today becoming more multiform. This highlights importance of optimal selection of treatment alternatives for different treatment rejects. Based on latest estimations 150 000-250 000 tons of slags and ashes are in the future generated in Finnish waste-to-energy plants. At this time, there is not enough knowledge in Finland on different disposal, utilisation and treatment alternatives and their practical suitability for waste to energy ashes and slags, complicating the planning of future actions. In this summary report, which is based on a project within Tekes' Streams-technology program, the re-use, disposal and handling alternatives of ashes and slags from thermal treatment of municipal waste in other countries are surveyed and their applicability of subsequent use in Finland is assessed. The report summarises current information on utilisation and disposal possibilities of secondary flows from thermal treatment of municipal wastes in Finland within the near future. (orig.)

  9. Crystallization of synthetic coal-petcoke slag mixtures simulating those encountered in entrained bed slagging gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Jinichiro Nakano; Seetharaman Sridhar; Tyler Moss; James Bennett; Kyei-Sing Kwong [National Energy Technology Laboratory, Pittsburgh, PA (United States)

    2009-09-15

    Commercial entrained bed slagging gasifiers use a carbon feedstock of coal, petcoke, or combinations of them to produce CO and H{sub 2}. These carbon sources contain mineral impurities that liquefy during gasification and flow down the gasification sidewall, interacting with the refractory linear and solidifying in the cooler zones of the gasifier. Proper slag flow is critical to good gasifier operation. A hot-stage confocal scanning laser microscope (CSLM) was used to analyze the kinetic behavior of slag crystallization for a range of synthetic coal-petcoke mixtures. On the basis of the observed precipitation during cool down studies in the 1200-1700{sup o}C temperature range, a time-temperature-transformation (TTT) diagram was created. The crystallization studies were conducted with a CO/CO{sub 2} (=1.8) corresponding to a gasification PO{sub 2} of approximately 10-8 atm at 1500{sup o}C. Ash chemistries were chosen such that they correspond to coal-petcoke feedstock mixtures with coal ash amounts of 0, 10, 30, 50, 70, and 100% (by weight), with the balance being petcoke ash. The TTT diagram exhibited two crystallization areas, one above and one below 1350{sup o}C. At the nose of the higher temperature curves, karelianite (V{sub 2}O{sub 3}) crystallization occurred and was fastest for a 30% coal-petcoke ash mixture. The second nose was located below 1350{sup o}C and had spinel-type phases that formed at 1200{sup o}C, in which preferred atomic occupation at the octahedral and tetrahedral sites varied depending upon the ash composition. At 1200{sup o}C, an Al-rich spinel formed for 100% coal slag and a Fe-rich spinel formed in petcoke-enriched slags. The addition of petcoke ash to coal ash promoted crystallization in the slag, with additional crystalline phases, such as V-rich spinel, forming at the lower temperatures. These phases were not predicted using commercially available databases. 30 refs., 18 figs.

  10. Experimental and Modelling Studies of Biomass Pyrolysis

    Institute of Scientific and Technical Information of China (English)

    Ka Leung Lam; Adetoyese Olajire Oyedu~; Chi Wai Hui

    2012-01-01

    The analysis on the feedstock pyrolysis characteristic and the impacts of process parameters on pyrolysis outcomes can assist in the designing, operating and optimizing pyrolysis processes. This work aims to utilize both experimental and modelling approaches to perform the analysis on three biomass feedstocks--wood sawdust, bamboo shred and Jatropha Curcas seed cake residue, and to provide insights for the design_and operation of pyro-lysis processes. For the experimental part, the study investigated the effect of heating rate, final pyrolysis tempera- ture and sample size on pyrolysis using common thermal analysis techniques. For the modelling part, a transient mathematical model that integrates the feedstock characteristic from the experimental study was used to simulate the pyrolysis progress of selected biomass feedstock particles for reactor scenarios. The model composes of several sub-models that describe pyrolysis kinetic and heat flow, particle heat transfer, particle shrinking and reactor opera-tion. With better understanding of the effects of process conditions and feedstock characteristics on pyrolysis through both experimental and modelling studies, this work discusses on the considerations of and interrelation between feedstock size, pyrolysis energy usage, processing time and product quality for the design and operation of pyrolysis processes.

  11. Production, properties and utilisation of pyrolysis oil

    Energy Technology Data Exchange (ETDEWEB)

    Sipilae, K.; Oasmaa, A.; Arpiainen, V.; Solantausta, Y.; Leppaemaeki, E.; Kuoppala, E.; Levander, J.; Kleemola, J.; Saarimaeki, P. [VTT Energy, Jyvaeskylae (Finland). Energy Production Technologies

    1997-12-01

    In this project VTT Energy co-ordinates the EU JOULE Project `Biofuel oil for power plants and boilers` supporting the development projects of Finnish enterprises, and participates in the Pyrolysis Project of IEA Bioenergy Agreement. Presently two pyrolysis devices with capacities of 150 g/h and 1 kg/h are used for the project. Hot gas filtering tests by using one ceramic candle equipment have been carried out with the 1 kg/h device for pyrolysis oil. The solids and alkali contents of the product oil were reduced clearly. Suitable conditions are being defined for continuous hot gas filtering. A PDU device of 20 kg/h is being commissioned. The main aim of the chemical characterisation of pyrolysis oil was to develop as simple a method as possible for differentiating pyrolysis oils and for finding correlations between the characteristics and behaviour of pyrolysis oils. Pyrolysis oils produced from various raw materials (hardwood, pine, straw) were analysed and compared with each other. VTT Energy participates in the pyrolysis network (EU/PYNE) of EU, the aim of which is to collect and disseminate research results of pyrolysis studies, i.e., through a journal with a wide circulation. VTT also participates in the pyrolysis activity of IEA (PYRA), the other partners being Great Britain, EU, Canada and the United States. I.e., quality criteria and improvement, occupational safety and pyrolysis kinetics are discussed in IEA/PYRA

  12. Pyrolysis of biomass. Rapid pyrolysis at high temperature. Slow pyrolysis for active carbon preparation.

    OpenAIRE

    Zanzi, Rolando

    2001-01-01

    Pyrolysis of biomass consists of heating solid biomass inthe absence of air to produce solid, liquid and gaseous fuels.In the first part of this thesis rapid pyrolysis of wood(birch) and some agricultural residues (olive waste, sugarcanebagasse and wheat straw in untreated and in pelletized form) athigh temperature (800ºC–1000ºC) is studied ina free fall reactor at pilot scale. These conditions are ofinterest for gasification in fluidized beds. Of main interestare the gas and char yields and ...

  13. Slags and ashes from municipal waste incineration in Poland - mineralogical and chemical composition

    Science.gov (United States)

    Kowalski, Piotr; Michalik, Marek

    2013-04-01

    In the next few years there will be a large change in the waste management system in Poland. Its primary aim will be reduction of the amount of landfilled waste by enhancing level of recycling, waste segregation, composting of biomass and incineration. The biggest investment during this transformation is construction of nine incinerators with assumed slags production around 200 thousand tons per year. Slag production is accompanied by fly ash generating. This ash can be a valuable raw material as fly ash from the power industry. Waste management system transformation will cause big increase in slag production in comparison to the present amount and will require taking necessary steps to ensure environmental safety. For this purpose, studies of slags and fly ashes in terms of environmental risk and potential impact on human health are significant. The object of the study are fly ashes and slags produced in the biggest municipal waste incineration power plant in Poland. Two series of samples obtained in municipal waste incineration process were studied in order to characterize mineralogical and chemical composition and to determine the concentrations of heavy metals and their possible negative environmental impact. Characteristics of these materials will be the basis for determining their value in application, for example in building industry. Mineralogical characteristic of slags was based on X-ray diffraction. Characteristic of structures and forms of occurrence of mineral phases was based on the optical microscopy and SEM imaging coupled with EDS analysis. Chemical analysis were performed using ICP-MS/ICP-AES methods. They allowed to follow variability between studied samples and gave basic information about metals. Metals in samples of slag and ashes are present as component of mineral phases and in the form of metallic inclusions in glass or minerals. Potentially hazardous concentrations for environment are observed for copper (330-4900ppm), zinc (1500-8100ppm

  14. Spray pyrolysis of CZTS nanoplatelets.

    Science.gov (United States)

    Exarhos, S; Bozhilov, K N; Mangolini, L

    2014-10-01

    We demonstrate that copper-zinc-tin-sulphide nanoplatelets can be directly grown onto a molybdenum-coated substrate using spray pyrolysis starting from a mixture of metal thiocarbamates precursors. The structure and phase purity of the nanoplatelets is discussed in detail. PMID:25119262

  15. Features of carborane-4 pyrolysis

    International Nuclear Information System (INIS)

    A phenomenological mathematical model, describing experiments on carborane disappearance and formation of condensate at 900-1700 K, was suggested. The concept of pyrolysis as interaction of electron-deficient carborane isomers and its derivatives was substantiated. The structure of electron-deficient isomer of carborane-4 was ascertained

  16. Vanadium bioavailability in soils amended with blast furnace slag

    International Nuclear Information System (INIS)

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg−1) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment

  17. Vanadium bioavailability in soils amended with blast furnace slag.

    Science.gov (United States)

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment. PMID:25917693

  18. Slag analysis with laser-induced breakdown spectrometry.

    Science.gov (United States)

    Kraushaar, M; Noll, R; Schmitz, H U

    2003-10-01

    Laser-induced breakdown spectrometry (LIBS) has been applied for multi-elemental analysis of slag samples from a steel plant. In order to avoid the time-consuming step of sample preparation, the liquid slag material can be filled in special probes. After cooling of the liquid slag and solidification, the samples can be analyzed with LIBS. Chemical analysis of slag is an essential input parameter used for numerical simulations to control liquid steel processing. The relative variation range of element concentrations in slag samples from steel production can amount to up to 30%. A multivariate calibration model is used to take into account matrix effects caused by these varying concentrations. By optimizing the measuring parameters as well as the calibration models, an agreement between the standard X-ray fluorescence (XRF) analysis and LIBS analysis in terms of the coefficient of determination r2 of 0.99 for the main analytes CaO, SiO2, and Fetot of converter slag samples was achieved. The average repeatability of the LIBS measurement for these elements in terms of the relative standard deviation of the determined concentration is improved to less than 1.0%. With these results, the basis is established for future on-line applications of LIBS in the steel-making industry for slag analysis. PMID:14639759

  19. Utilizing steel slag in environmental application - An overview

    Science.gov (United States)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  20. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  1. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    Energy Technology Data Exchange (ETDEWEB)

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  2. Leaching modelling of slurry-phase carbonated steel slag.

    Science.gov (United States)

    Costa, G; Polettini, A; Pomi, R; Stramazzo, A

    2016-01-25

    In the present work the influence of accelerated mineral carbonation on the leaching behaviour of basic oxygen furnace steel slag was investigated. The environmental behaviour of the material as evaluated through the release of major elements and toxic metals under varying pH conditions was the main focus of the study. Geochemical modelling of the eluates was used to derive a theoretical description of the underlying leaching phenomena for the carbonated material as compared to the original slag. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases, and lower-Ca/Si-ratio minerals were found to control leaching in carbonated slag eluates as compared to the corresponding untreated slag sample as a result of Ca depletion from the residual slag particles. Clear evidence was also gained of solubility control for Ca, Mg and Mn by a number of carbonate minerals, indicating a significant involvement of the original slag constituents in the carbonation process. The release of toxic metals (Zn, V, Cr, Mo) was found to be variously affected by carbonation, owing to different mechanisms including pH changes, dissolution/precipitation of carbonates as well as sorption onto reactive mineral surfaces. The leaching test results were used to derive further considerations on the expected metal release levels on the basis of specific assumptions on the relevant pH domains for the untreated and carbonated slag. PMID:26489916

  3. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    OpenAIRE

    D. Baricová; A. Pribulová; P. Demeter

    2010-01-01

    In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain sma...

  4. New methods for investigating slag-heaps: integrating geoprospection, excavation and quantitative methods at Meroe, Sudan

    OpenAIRE

    Humphris, J. E.; Carey, C.

    2016-01-01

    This paper describes a multifaceted approach to the investigation of iron slag-heaps, focusing on one of the slag-heaps at the Royal City of Meroe in Sudan. This study marries together geoprospection data (gradiometry and electrical resistivity transects), topographic data and quantitative excavation data, to provide an analysis and comparison of the total volume, slag component and slag composition of a slag-heap. Significantly, the results demonstrate the limitations of using a topographic ...

  5. Dual fluidized bed design for the fast pyrolysis of biomass

    Science.gov (United States)

    A mechanism for the transport of solids between fluidised beds in dual fluidised bed systems for the fast pyrolysis of biomass process was selected. This mechanism makes use of an overflow standpipe to transport solids from the fluidised bed used for the combustion reactions to a second fluidised be...

  6. Thermodynamic modelling of alkali-activated slag cements

    International Nuclear Information System (INIS)

    Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na2SiO3- and Na2CO3-activated slag cements. • Phase diagrams for NaOH-activated and Na2SiO3-activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na2SiO3-activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na2SiO3-activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na2CO3-activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

  7. Slow Pyrolysis of Cassava Wastes for Biochar Production and Characterization

    Directory of Open Access Journals (Sweden)

    Nurhidayah Mohamed Noor

    2012-01-01

    Full Text Available Production of biochar from slow pyrolysis of biomass is a promising carbon negative procedure since it removes the net carbon dioxide in the atmosphere and produce recalcitrant carbon suitable for sequestration in soil. Biochar production can vary significantly with the pyrolysis parameter. This study investigated the impact of temperature and heating rate on the yield and properties of biochar derived from cassava plantations residues which are cassava stem (CS and cassava rhizome (CR. The pyrolysis temperatures ranged from 400°C to 600°C while the heating rate parameter was varied from 5°C/min to 25°C/min. The experiment was conducted using the lab scale slow pyrolysis system. The increment of temperature and heating rate of slow pyrolysis for both cassava wastes had raised the fixed carbon content of the biochar but decreased the biochar yield. More biochar was produced at lower temperature and lower heating rate. Temperature gave more influence on the biochar yield as compared to the heating rate parameter. The highest biochar yield of more than 35 mf wt. % can be obtained from both CS and CR at 400°C and heating rate of 5°C/min. From the proximate analysis, the results showed that cassava wastes contain high percentage of volatile matter which is more than 80 mf wt. %. Meanwhile, the biochar produced from cassava wastes contain high percentage of fixed carbon which is about 5−8 times higher than their raw samples. This suggested that, it is a good step to convert CS and CR into high carbon biochar via slow pyrolysis process that can substantially yield more biochar, up to 37 mf wt. % in this study. Since the fixed carbon content for both CS and CR biochar produced in any studied parameter were found to be more than 75 mf wt. %, it is suggested that biochar from cassava wastes is suitable for carbon sequestration.

  8. Desulphurization of a Turkish lignite by pyrolysis: comparison of slow and flash pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Ersahan, H. (Ataturk University, Erzurum (Turkey). Dept. of Chemical Engineering)

    1994-01-01

    To observe the effect of the heating rate on the desulphurization, Bolu-Mengen lignite was desulphurized in the temperature range of 450-750[degree]C using flash and slow pyrolysis methods. A reduction of 57.6% and 34.2% in the total sulphur was obtained for the slow and flash pyrolysis at a pyrolysis temperature of 750[degree]C, respectively. It was observed that the flash pyrolysis is shifted toward higher temperatures with respect to the slow pyrolysis. The flash pyrolysis having high thermal efficiency has a potential as a desulphurization process. 27 refs., 5 figs., 2 tabs.

  9. Deoxidation and slag treatment of liquid steel. 1. Fundamental analysis

    International Nuclear Information System (INIS)

    By means of thermodynamic calculations and of special computer programs one determined the composition of nonmetallic inclusions (NI) developing in Kh18N9 stainless steel depending on alternative method of deoxidation by silicon, aluminium and titanium. One showed predominance of NI belonging to aluminium oxide base solid solution quality; one calculated oxygen partial pressure exerted on substances that corresponded to compositions of the selected slags under 1973 and 2273 K. One determined temperatures of liquidus surface of the mentioned slags and showed that four from mine slags under 1873 K turned to be liquid and homogeneous ones

  10. Preliminary study of the pyrolysis of steam classified municipal solid waste.

    Science.gov (United States)

    Sebghati, J M; Eley, M H

    1997-01-01

    Steam classified municipal solid waste (MSW) has been studied for use as a combustion fuel, feedstock for composting, and cellulytic enzyme hydrolysis. A preliminary study has been conducted using a prototype plasma arc pyrolysis system (in cooperation with Plasma Energy Applied Technology Inc., Huntsville, AL) to convert the steam classified MSW into a pyrolysis gas and vitrified material. Using a feed rate of 50 lbs/h, 300 lbs of the material was pyrolysized. The major components of this pyrolysis gas were H(2), CO, and CO(2). A detailed presentation of the emission data along with details on the system used will be presented. PMID:18576067

  11. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    International Nuclear Information System (INIS)

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe2 + /Fe3 +  ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Mössbauer spectroscopy the Fe2 + /Fe3 +  ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  12. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F. B., E-mail: frans.waanders@nwu.ac.za [North-West University, School of Chemical and Minerals Engineering (South Africa); Nell, J., E-mail: Johannes.Nell@hatch.co.za [Hatch (South Africa)

    2013-04-15

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe{sup 2 + }/Fe{sup 3 + } ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Moessbauer spectroscopy the Fe{sup 2 + }/Fe{sup 3 + } ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  13. Phase chemical composition of slag from a direct nickel flash furnace and associated slag cleaning furnace

    Science.gov (United States)

    Waanders, F. B.; Nell, J.

    2013-04-01

    During the recovery of base metals from the Bushveld Igneous Complex ores, South Africa, a two-stage process is used to ensure complete recovery of nickel from the ore. A nickel flash smelting furnace is initially used to obtain the valuable metal but the loss of nickel in the slag amounts to about 4 % and thus an electric slag-cleaning furnace has to be subsequently used to reduce the loss of the valuable metal to less than 0.5 % nickel oxide in the slag. The Fe2 + /Fe3 + ratio and mineralogy in the two different furnaces differ and can be used as a tool to determine the efficiency of the nickel recovered in the two-stage process. By means of XRD, SEM/EDS and Mössbauer spectroscopy the Fe2 + /Fe3 + ratio and the amount of magnetite was determined in each furnace, which was then used as an indicator of the effectiveness of the whole process.

  14. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    Directory of Open Access Journals (Sweden)

    Mangutova Bianka V.

    2004-01-01

    Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

  15. Use of copper slag in the manufacture of Portland cement

    Directory of Open Access Journals (Sweden)

    Aquilar Elguézabal, A.

    2006-03-01

    Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

  16. Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

    Science.gov (United States)

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

    2012-01-01

    Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste). PMID:22130079

  17. Perspectives for pyrolysis oil production and market in Scandinavia

    International Nuclear Information System (INIS)

    Commercial power production from biomass is mainly based on various combustion technologies, new gasification technologies being on pilot and demonstration scale in Europe. From the market viewpoint, there will be an attractive and large market volume for small and medium-scale combined heat and power production (CHP) and for liquid bioenergy products in order to meet the Kyoto challenges in Europe by the year 2010. Biomass pyrolysis technology offers a novel method of converting solid biomass to a liquid product which can easily be transported, stored and utilised for electricity production by diesel engines and gas turbines. The overall efficiency in pyrolysis oil production can be increased from 65 to 90 % (LHV) by integrating the big-oil production to a conventional boiler plant, the-system identified by VTT. A modern diesel power plant has an efficiency of 40 - 44 % with a high power-to-heat ratio. Parallel to diesel power plants, the big-oil can be used in existing heating oil boilers with minor burner modifications. The paper comprises an overview of market assessments in Scandinavia and a summary of pyrolysis oil production, stability and properties tests. The challenge of today is to understand and improve the properties of pyrolysis oils in order to reach a 12-month storage time without any changes in the homogeneity of pyrolysis oils. Reliable operation of oil-fired boilers and diesel power plants has to be demonstrated. As soon as these problems have been solved, biomass pyrolysis technologies will offer new attractive bioenergy market opportunities where a huge potential can be reached by conversing existing petroleum-fired boilers, 0.1 - 10 MW to big-oils and followed by combined heat and power production with high-efficiency diesel power plants in 0.1 - 10 MW scale. Pyrolysis technology is clearly the most attractive method for producing liquid biofuels, compared to bioalcohols and biodiesel. With the present price structure, pyrolysis oil can be

  18. Pyrolysis oil from carbonaceous solid wastes in Malaysia

    International Nuclear Information System (INIS)

    The agro-industrial sector of Malaysia produces a huge amount of oil palm and paddy rice. These generate a significant amount of renewable biomass solid wastes in the forms of oil palm shell and rice husk. Apart from this a huge quantity of scrap tyre is generated from the country's faster increasing usage of transportation vehicles like motorcycle, car, bus and lorries. These wastes are producing pollution and disposal problems affecting the environment. Besides energy is not recovered efficiently from these waste resources. From the elemental composition and thermogravimetric analysis (TGA) studies of the wastes, it appeared that the wastes could be used for pyrolysis liquid oil production. Pyrolysis at present is deemed to be a potential method for the conversion of carbonaceous solid wastes into upgraded liquid products which can either be tried for liquid fuel or value-added chemical. A fluidized bed bench scale fast pyrolysis system was employed for this thermochemical conversion process of solid wastes. Silica sand was used as fluidized bed material and nitrogen gas as the fluidising medium. The products obtained were liquid oil, solid char and gas. The liquid oil and solid char were collected separately while the gas was flared. The maximum liquid product yield was found to vary with feedstock material fluidized bed temperature. The maximum liquid product yield was found to be 58, 53 and 40 wt. % of biomass fed at fluidized bed temperature at 500, 525 and 4500C respectively for oil palm shell, scrap tyre and rice husk. The solid char yield was 25, 36 and 53 wt. % of biomass fed at the condition of maximum liquid product yield for oil palm shell, scrap tyre and rice husk respectively. The oil products were subjected to FTIR, GC and GC/MS analysis for their group composition and detailed chemical compositions. The pyrolysis oil from scrap tyre was found to contain highest percentage of pure hydrocarbons (25 wt. % of total feed) with esters and oxygenated

  19. A summary of the report on prospects for pyrolysis technologies in managing municipal, industrial, and Department of Energy cleanup wastes

    Energy Technology Data Exchange (ETDEWEB)

    Reaven, S.J.

    1994-08-01

    Pyrolysis converts portions of municipal solid wastes, hazardous wastes and special wastes such as tires, medical wastes and even old landfills into solid carbon and a liquid or gaseous hydrocarbon stream. In the past twenty years, advances in the engineering of pyrolysis systems and in sorting and feeding technologies for solid waste industries have ensured consistent feedstocks and system performance. Some vendors now offer complete pyrolysis systems with performance warranties. This report analyzes the potential applications of pyrolysis in the Long Island region and evaluates the four most promising pyrolytic systems for their readiness, applicability to regional waste management needs and conformity with DOE environmental restoration and waste management requirements. This summary characterizes the engineering performance, environmental effects, costs, product applications and markets for these pyrolysis systems.

  20. Numerical Investigation of Slag Behavior for RSRM

    Science.gov (United States)

    Liaw, P.; Chen, Y.-S.; Shang, H.; Shih, M.; Doran, D.; Stewart, E.

    1996-01-01

    It is known that the flow field of the redesigned solid rocket motor (RSRM) is very complicated due to the complex characteristics of turbulent multi-phase flow, chemical reaction, particle combustion, evaporation, breakup and agglomeration etc. It requires multi-phase calculations, chemical reaction simulation, and particle combustion, evaporation, and breakup models to obtain a better understanding of thermophysics for the RSRM design using numerical methods. Also, the slag buildup due to the molten particles is another factor affecting the performance of the RSRM. To achieve this goal, the volume of fluid (VOF) method is used to capture the free surface motion so as to simulate the accumulation of the molten particles (slag) of the RSRM. A finite rate chemistry model is used to simulate the chemical reaction effects. For multi-phase calculations, the Hermsen combustion model is used for the aluminum particle combustion analysis and the Taylor Analogy Breakup (TAB) model is used for the particle breakup analysis. An interphase mas-exchange model introduced by Spalding is used for the evaporation calculation. The particle trajectories are calculated using a one-step implicit method for several groups of particle sizes by which the drag forces and heat fluxes are then coupled with the gas phase equations. The preliminary results predicted a reasonable physical simulation of the particle effects using a simple two dimensional solid rocket motor configuration. It shows that the AL/AL2O3 particle sizes are reduced due to the combustion, evaporation, and breakup. The flow field is disturbed by the particles. Mach number distributions in the nozzle are deformed due to the effect of particle concentrations away from the center line.

  1. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  2. On-Line Analysis and Kinetic Behavior of Arsenic Release during Coal Combustion and Pyrolysis.

    Science.gov (United States)

    Shen, Fenghua; Liu, Jing; Zhang, Zhen; Dai, Jinxin

    2015-11-17

    The kinetic behavior of arsenic (As) release during coal combustion and pyrolysis in a fluidized bed was investigated by applying an on-line analysis system of trace elements in flue gas. This system, based on inductively coupled plasma optical emission spectroscopy (ICP-OES), was developed to measure trace elements concentrations in flue gas quantitatively and continuously. Obvious variations of arsenic concentration in flue gas were observed during coal combustion and pyrolysis, indicating strong influences of atmosphere and temperature on arsenic release behavior. Kinetic laws governing the arsenic release during coal combustion and pyrolysis were determined based on the results of instantaneous arsenic concentration in flue gas. A second-order kinetic law was determined for arsenic release during coal combustion, and the arsenic release during coal pyrolysis followed a fourth-order kinetic law. The results showed that the arsenic release rate during coal pyrolysis was faster than that during coal combustion. Thermodynamic calculations were carried out to identify the forms of arsenic in vapor and solid phases during coal combustion and pyrolysis, respectively. Ca3(AsO4)2 and Ca(AsO2)2 are the possible species resulting from As-Ca interaction during coal combustion. Ca(AsO2)2 is the most probable species during coal pyrolysis. PMID:26488499

  3. Valorization of Rhizoclonium sp. algae via pyrolysis and catalytic pyrolysis.

    Science.gov (United States)

    Casoni, Andrés I; Zunino, Josefina; Piccolo, María C; Volpe, María A

    2016-09-01

    The valorization of Rhizoclonium sp. algae through pyrolysis for obtaining bio-oils is studied in this work. The reaction is carried out at 400°C, at high contact time. The bio-oil has a practical yield of 35% and is rich in phytol. Besides, it is simpler than the corresponding to lignocellulosic biomass due to the absence of phenolic compounds. This property leads to a bio-oil relatively stable to storage. In addition, heterogeneous catalysts (Al-Fe/MCM-41, SBA-15 and Cu/SBA-15), in contact with algae during pyrolysis, are analyzed. The general trend is that the catalysts decrease the concentration of fatty alcohols and other high molecular weight products, since their mild acidity sites promote degradation reactions. Thus, the amount of light products increases upon the use of the catalysts. Particularly, acetol concentration in the bio-oils obtained from the catalytic pyrolysis with SBA-15 and Cu/SBA-15 is notably high. PMID:27253478

  4. Pyrolysis of rubber gloves in integral pyrolysis test plant

    International Nuclear Information System (INIS)

    Previously, pyrolysis of rubber gloves in laboratory study was described. In order to visualize the practical application of rubber gloves pyrolysis in terms of treating rubber gloves in medical waste, a new test plant was designed and constructed. The semi-continuous test plant was designed to accommodate rubber gloves that were not cut or shredded. The test plant has a capacity of 2kg/ hr and employed auxiliary fuel instead of the conventional electrical power for heating. The concept was based on moving bed reactor, but additional feature of sand jacket feature was also introduced in the design. Pyrolysis of the gloves was conducted at three temperatures, namely 350 degree Celsius, 400 degree Celsius and 450 degree Celsius. Oxygen presents inside of the reactor due to the combined effect of imperfect sealing and suction effect. This study addresses the performance of this test plant covering the time temperature profile, gas evolution profile and product yield. Comparison between the yield of the liquid, gas and char pyrolyzate was made against the laboratory study. It was found that the oil yield was less than the one obtained from bench scale study. Water formation was more pronounced. The presence of the oxygen also altered the tail gas composition but eliminate the sticky nature of solid residue, making it easier to handle. The chemical composition of the oil was determined and the main compounds in the oil were esters and phtalic acid. (author)

  5. Characterization of structure and thermophysical properties of three ESR slags

    Science.gov (United States)

    Plotkowski, A.; deBarbadillo, J.; Krane, Matthew J. M.

    2016-07-01

    The structure and properties of electroslag remelting (ESR) slags were characterized. Slags samples of three compositions were obtained from industrial remelting processes at Special Metals Corporation and from casting in a laboratory vacuum induction melter. The structure of the slag samples was observed using optical and electron microscopy, and phases were identified and their relative amounts quantified using X-ray diffraction. Laser flash thermal diffusivity, density, and differential scanning calorimetry measurements for specific heat were performed to determine the bulk thermal conductivity of the samples. Sample porosity was measured as a function of depth using a serial sectioning technique, and a onedimensional computational model was developed to estimate the thermal conductivity of the fully dense slags. These results are discussed in context with previous studies, and opportunities for future research are identified. AFRL Case Number: 88ABW-2015-1871.

  6. Dissolved phosphorus speciation of flash carbonization, slow pyrolysis, and fast pyrolysis biochars

    Science.gov (United States)

    Pyrolysis of waste biomass is a promising technology to produce sterile and renewable organic phosphorus fertilizers. Systematic studies are necessary to understand how different pyrolysis platforms influence the chemical speciation of dissolved (bioavailable) phosphorus. This study employed solut...

  7. Estimating phosphorus removal by steel slag in a flume experiment: effects of P concentrations and subsurface hydrological conditions

    Science.gov (United States)

    Chagas, I. S. P.; Huang, C. H.; Bowling, L. C.; Smith, D. R.

    2015-12-01

    Managing excessive phosphorus (P) is essential to reduce the incidence of environmental quality issues, such as eutrophication and harmful algal blooms. One potential strategy that have been developed with this purpose is the use of P sorption materials (PSMs) to sequester P from water systems, which is the objective of this study. We evaluated the performance of steel slag, an industrial by-product with high P sorption potential, through a flume experiment under two different subsurface hydrological conditions, drainage and saturation, and two input P concentrations, 1 and 5 ppm. The 10-m flume configuration, designed to simulate processes occurring in a drainage ditch, is comprised of four 2.5-m sequential segments: a sediment bed, a slag bed over sediment, a slag dam built over a slag bed, and another sediment bed. In the experiments, all four segments of the flume were set to either saturation or with a constant drainage (percolation) of 0.1 L/min for each segment. The experiment was conducted with a constant flow of elevated P water at 7.3 L/min for 4 hrs (adsorption run) and followed 24 hrs later by a 4-hr run of deionized water (desorption run) at the same inflow rate. The adsorption-desorption cycle was repeated three times with the same sediment and slag materials, to allow testing of the resilience of P sorption under different PSM placement, subsurface hydrologic and P loading conditions. Preliminary results from the first adsorption and desorption cycle show that the flow-through slag section sequestered the most P during the adsorption runs. By comparing the different P inflow concentrations analysis, it is clear that the removal process is concentration driven: 83% of the injected P was removed in the 5 ppm as compared to 46% in the 1 ppm saturation run. Because of the higher P removal at 5 ppm P inflow, slightly higher release was also observed during the desorption run. Analyses of the persistence of steel slag as PSM under repeated adsorption and

  8. Hydration and properties of sodium sulfate activated slag

    OpenAIRE

    A.M. Rashad; Bai, Y.(Institute of High Energy Physics, Chinese Academy of Sciences, Beijing, China); Basheer, P. A. M.; Milestone, N.B.; Collier, N.C.

    2013-01-01

    Interest in alkali-activated slag as a construction material is increasing, primarily due to its environmentally friendly nature. Although strong alkaline activators, such as sodium hydroxide and sodium silicate solution, are preferred for high strength, none of them exists naturally and their manufacturing process is quite energy intensive. Whilst sodium sulfate (NaSO ) can be obtained from natural resources, the early strength of NaSO activated slag is usually low. In this paper, the effect...

  9. Study of Chromium Oxide Activities in EAF Slags

    Science.gov (United States)

    Yan, Baijun; Li, Fan; Wang, Hui; Sichen, Du

    2016-02-01

    The activity coefficients of chromium in Cu-Cr melts were determined by equilibrating liquid copper with solid Cr2O3 in CO-CO2 atmosphere. The temperature dependence of the activity coefficients of chromium in Cu-Cr melts could be expressed as lg γ_{Cr}(s)^{0} = { 3 2 5 9( ± 1 8 6} )/T - 0. 5 9( { ± 0. 1} ). Based on the above results, the activities of bivalent and trivalent chromium oxide in some slags at 1873 K (1600 °C) were measured. The slags were equilibrated with Cu-Cr melts under two oxygen partial pressures ( {p_{O}_{ 2} }} } = 6.9 × 10-4 and 1.8 × 10-6 Pa, respectively). The morphology of the quenched slags and the solubility of chromium oxide in the melts were investigated by EPMA, SEM, and XRD. Under both oxygen partial pressures, the slags were saturated by the solid solution MgAl2- x Cr x O4- δ . At the low oxygen partial pressure (1.8 × 10-6 Pa), the content of Cr in the liquid phase varied from 0.4 to 1.6 mass pct with the total Cr content in the slags increasing from 1.3 to 10.8 mass pct. At the high oxygen partial pressure (6.9 × 10-4 Pa), the content of Cr in the liquid phase decreased to the level of 0.2 to 0.6 mass pct. Both the activities of CrO and Cr2O3 in slag were found to increase approximately linearly with the increase of the total Cr content in slag. While the oxygen partial pressure had minor effect on the activity of Cr2O3 in the slag, it had significant effect on the activity of CrO.

  10. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    OpenAIRE

    Stephen Adeyemi Alabi; Joseph O. Afolayan

    2013-01-01

    The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC) produced with normal aggregates and 100% ordinary Portland cement (OPC). Meanwhile, the second stage involved production of concrete comprising of cupola furnace...

  11. Construction of a Labview controlled pyrolysis unit for coupling to a Pyrola 85 pyrolysis chamber

    OpenAIRE

    Östman, Marcus; Näsström, Elin

    2012-01-01

    Pyrolysis is the process of molecular decomposition in an inert environment using heat. It is possible to fragment large molecules, such as polymers, by pyrolysis and separate the fragments directly in a GC. This makes it possible to form complex sample fingerprints that can be used in various applications, for example in forensic science. In this project, a malfunctioning Pyrola 85 pyrolysis unit was fixed by measuring the voltage signals from the photo diode during pyrolysis in a Labview pr...

  12. Catalytic Fast Pyrolysis: A Review

    Directory of Open Access Journals (Sweden)

    Theodore Dickerson

    2013-01-01

    Full Text Available Catalytic pyrolysis is a promising thermochemical conversion route for lignocellulosic biomass that produces chemicals and fuels compatible with current, petrochemical infrastructure. Catalytic modifications to pyrolysis bio-oils are geared towards the elimination and substitution of oxygen and oxygen-containing functionalities in addition to increasing the hydrogen to carbon ratio of the final products. Recent progress has focused on both hydrodeoxygenation and hydrogenation of bio-oil using a variety of metal catalysts and the production of aromatics from bio-oil using cracking zeolites. Research is currently focused on developing multi-functional catalysts used in situ that benefit from the advantages of both hydrodeoxygenation and zeolite cracking. Development of robust, highly selective catalysts will help achieve the goal of producing drop-in fuels and petrochemical commodities from wood and other lignocellulosic biomass streams. The current paper will examine these developments by means of a review of existing literature.

  13. Slow pyrolysis of pistachio shell

    Energy Technology Data Exchange (ETDEWEB)

    Esin Apaydin-Varol; Ersan Putun; Ayse E. Putun [Anadolu University, Eskisehir (Turkey). Department of Chemical Engineering

    2007-08-15

    In this study, pistachio shell is taken as the biomass sample to investigate the effects of pyrolysis temperature on the product yields and composition when slow pyrolysis is applied in a fixed-bed reactor at atmospheric pressure to the temperatures of 300, 400, 500, 550, 700{sup o}C. The maximum liquid yield was attained at about 500-550{sup o}C with a yield of 20.5%. The liquid product obtained under this optimum temperature and solid products obtained at all temperatures were characterized. As well as proximate and elemental analysis for the products were the basic steps for characterization, column chromatography, FT-IR, GC/MS and SEM were used for further characterization. The results showed that liquid and solid products from pistachio shells show similarities with high value conventional fuels. 31 refs., 9 figs., 1 tab.

  14. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    Science.gov (United States)

    Yokoyama, S.; Arisawa, R.; Hisyamudin, M. N. N.; Murakami, K.; Maegawa, A.; Izaki, M.

    2012-03-01

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60 %.

  15. Removal of cadmium and chromium ions by using slag media

    International Nuclear Information System (INIS)

    This study was carried out to investigate the feasibility and removal efficiency of Cd (II) and Cr(III) ions removal from the simulated wastewater solution by using slag media type filter. The results of the slag filter were compared to conventional sand filter at the point of view of effluent quality and removal performance. The obtained effective size and coefficient uniformity were 0.45mm and 1.67 in slag, 0.46mm and 1.35 in sand respectively. At pH 7, imulated wastewater, 100mg Cd/l was passed through both filter columns. The slag filter showed 60 to 80 percent removal efficiency of the initial Cd concentration, while the sand filter showed only 5 to 10 percent. Optimum pH value for Cd removal showed 7, obtained optimum back wash frequency of slag column was 1.5 times less than of sand. With the simulated wastewater having ionic concentration of pH 7 the removal efficiency of the slag column and metal concentration of 100ml/l revealed 99.7 percent during 62 hrs, while that of the sand column was 28.5 percent. (Author)

  16. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  17. Modeling pyrolysis of charring material in fire

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A modified model of pyrolysis for charring materials in fire has been proposed in this note. In this model some special factors which show the effect on pyrolysis are considered, i.e. heat loss by convection and radiation caused by surface temperature rise and shrinkage of char surface are considered. Experimental device is designed specially for validating the reliability of the model. Effects of density of materials and heat radiation on pyrolysis of materials have also been investigated.

  18. Pyrolysis of Barks from Three Japanese Softwood

    OpenAIRE

    Umemura, Aki; Enomoto, Ryohei; Kounosu, Taku; Orihashi, Ken; Kato, Yoshiaki; Kojima, Yasuo

    2014-01-01

    Along with Japanese cedar bark, fir bark and Japanese larch bark were pyrolyzed to estimate the possibility of utilizing these softwood barks as resources for fine chemicals by comparing the pyrolysis product compositions. The three softwood barks contained higher ash content and yielded lower amount of volatiles when compared with cedar heartwood. The major pyrolysis products from their barks were similar to those previously reported from softwood trunks. Levoglucosan was a major pyrolysis p...

  19. Thermal and catalytic pyrolysis of plastic waste

    OpenAIRE

    Débora Almeida; Maria de Fátima Marques

    2016-01-01

    Abstract The amount of plastic waste is growing every year and with that comes an environmental concern regarding this problem. Pyrolysis as a tertiary recycling process is presented as a solution. Pyrolysis can be thermal or catalytical and can be performed under different experimental conditions. These conditions affect the type and amount of product obtained. With the pyrolysis process, products can be obtained with high added value, such as fuel oils and feedstock for new products. Zeolit...

  20. Charcoal Production via Multistage Pyrolysis

    Institute of Scientific and Technical Information of China (English)

    Adetoyese Olajire Oyedun; Ka Leung Lam; Chi Wai Hui

    2012-01-01

    Interests in charcoal usage have recently been re-ignited because it is believed that charcoal is a muchbetter fuel than wood. The conventional charcoal production consumes a large amount of energy due to the prolonged heating time and cooling time which contribute to the process completing in one to several days. Wood py-rolysis consists of both endothermic and exothermic reactions as well as the decomposition of the different components at different temperature range (hemicellulose: 200-260℃; cellulose: 240-350℃ and lignin: 280-500℃). Inthis study we propose a multistagepyrolysis which is an approach to carry out pyrolysis with multiple heating stages so as to gain certain processing benefits. We propose a three-stage approach which includes rapid stepwise heating stage to a variable target temperatures of 250 ℃, 300℃, 350 ℃ and 400 ℃, slow and gradual heatingstage to a tinal temperature of 400℃ and adiabatic with cooling stage. The multi-stage pyrolysis process can save 30% energy and the processing time by using a first temperature target of 300 ℃and heating rate of 5℃.min-1 to produce a fixed-carbon yield of 25.73% as opposed to the base case with a fixed-carbon yield of23.18%.

  1. Plasma pyrolysis of toxic waste

    International Nuclear Information System (INIS)

    The comparison of technical economic indexes of different waste treatment methods and plasma pyrolysis is presented in the paper. It testifies that plasma technologies are economically expedient for these purposes. Physical prerequisites allowing realizing plasma technologies are presented. Reliable and economical (70-120 Euro per ton of treated product) plasma generation is the basic condition of the technology realization. In this connection, various types of powerful generators of dense plasma (plasmatrons) in the range from 100 kW to 3 MW and temperature of plasma jets from 2000 to 10 000 K, and also physical processes taking place in electric-discharge chambers are examined. Differences between AC and DC electric arc plasma generators are analysed. Temperature in arcs of plasma generators varies from 6000 to 20,000 K, electron concentration is ne ∼ (1014-1019 cm-3). Specific ware of electrodes in various types of plasma generators intended for long-time operation modes is (10-7-10-4) g C-1. Physicochemical processes in plasma reactors intended for waste treatment and pyrolysis are described. Different types of technological processes on plasma treatment and pyrolysis of waste are analysed. Estimation of present situation of physical investigations and technological developments in this area and predictions for nearest future are included

  2. Plasma pyrolysis of toxic waste

    Science.gov (United States)

    Rutberg, Ph G.

    2003-06-01

    The comparison of technical economic indexes of different waste treatment methods and plasma pyrolysis is presented in the paper. It testifies that plasma technologies are economically expedient for these purposes. Physical prerequisites allowing realizing plasma technologies are presented. Reliable and economical (70-120 Euro per ton of treated product) plasma generation is the basic condition of the technology realization. In this connection, various types of powerful generators of dense plasma (plasmatrons) in the range from 100 kW to 3 MW and temperature of plasma jets from 2000 to 10 000 K, and also physical processes taking place in electric-discharge chambers are examined. Differences between AC and DC electric arc plasma generators are analysed. Temperature in arcs of plasma generators varies from 6000 to 20 000 K, electron concentration is ne~(1014-1019 cm-3). Specific ware of electrodes in various types of plasma generators intended for long-time operation modes is (10-7-10-4) g C-1. Physicochemical processes in plasma reactors intended for waste treatment and pyrolysis are described. Different types of technological processes on plasma treatment and pyrolysis of waste are analysed. Estimation of present situation of physical investigations and technological developments in this area and predictions for nearest future are included. This article was scheduled to appear in issue 5 of Plasma Phys. Control. Fusion. To access this Special issue please follow this link: http://www.iop.org/EJ/toc/0741-3335/45/5

  3. Pyrolysis process for producing fuel gas

    Science.gov (United States)

    Serio, Michael A. (Inventor); Kroo, Erik (Inventor); Wojtowicz, Marek A. (Inventor); Suuberg, Eric M. (Inventor)

    2007-01-01

    Solid waste resource recovery in space is effected by pyrolysis processing, to produce light gases as the main products (CH.sub.4, H.sub.2, CO.sub.2, CO, H.sub.2O, NH.sub.3) and a reactive carbon-rich char as the main byproduct. Significant amounts of liquid products are formed under less severe pyrolysis conditions, and are cracked almost completely to gases as the temperature is raised. A primary pyrolysis model for the composite mixture is based on an existing model for whole biomass materials, and an artificial neural network models the changes in gas composition with the severity of pyrolysis conditions.

  4. Pyrolysis processing for solid waste resource recovery

    Science.gov (United States)

    Serio, Michael A. (Inventor); Kroo, Erik (Inventor); Wojtowicz, Marek A. (Inventor); Suuberg, Eric M. (Inventor)

    2007-01-01

    Solid waste resource recovery in space is effected by pyrolysis processing, to produce light gases as the main products (CH.sub.4, H.sub.2, CO.sub.2, CO, H.sub.2O, NH.sub.3) and a reactive carbon-rich char as the main byproduct. Significant amounts of liquid products are formed under less severe pyrolysis conditions, and are cracked almost completely to gases as the temperature is raised. A primary pyrolysis model for the composite mixture is based on an existing model for whole biomass materials, and an artificial neural network models the changes in gas composition with the severity of pyrolysis conditions.

  5. Biocrude Production through Pyrolysis of Used Tyres

    OpenAIRE

    Osayi, Julius I.; Sunny Iyuke; Ogbeide, Samuel E.

    2014-01-01

    A review of the pyrolysis process of used tyre as a method of producing an alternative energy source is presented in this paper. The study reports the characteristics of used tyre materials and methods of recycling, types and principles of pyrolysis, the pyrolysis products and their composition, effects of process parameters, and kinetic models applied to pyrolysis. From publications, the proximate analysis of tyre rubber shows that it is composed of about 28.6 wt.% fixed carbon, 62 wt.% vola...

  6. Thermal and catalytic pyrolysis of plastic waste

    Directory of Open Access Journals (Sweden)

    Débora Almeida

    2016-02-01

    Full Text Available Abstract The amount of plastic waste is growing every year and with that comes an environmental concern regarding this problem. Pyrolysis as a tertiary recycling process is presented as a solution. Pyrolysis can be thermal or catalytical and can be performed under different experimental conditions. These conditions affect the type and amount of product obtained. With the pyrolysis process, products can be obtained with high added value, such as fuel oils and feedstock for new products. Zeolites can be used as catalysts in catalytic pyrolysis and influence the final products obtained.

  7. Pyrolysis oil production, properties, and utilization; Pyrolyysioeljyn valmistus, ominaisuudet ja kaeyttoe

    Energy Technology Data Exchange (ETDEWEB)

    Sipilae, K.; Oasmaa, A.; Arpiainen, V.; Kuoppala, E.; Leppaemaeki, E.; Solantausta, Y.; Levander, J. VTT Energia

    1995-12-31

    The main tasks for 1995 were: design and assembling of experimental reactors, and physical and chemical characterisation of pyrolysis oils. A PDU-unit (20 kg/h) has been designed and it will be assembled in April 1996. A 1 kg/h pyrolyzer has been constructed with a hot-filtration system (a ceramic candle filter) and direct quenching with a hydrocarbon oil. The equipment has worked well. Pine saw dust has been used as a feed and a good-quality solids-free product oil has been obtained. In addition to this, a smaller (150 g/h) pyrolyzer has been bought from Canada (University of Waterloo). The small equipment will be used for example for catalytic upgrading of pyrolysis vapours. Chemical characterisation of pyrolysis oil has been carried out 1995. Water extraction has been developed for a fractionation method. Pyrolysis oil samples produced from mixed hardwood, eucalyptus and straw have been employed. The objective of the study has been to develop a simple characterisation method for comparison of different pyrolysis oils. For example reactive compounds have been identified. Main analytical method for analysing the water-soluble fraction has been GC-MS. The research will be continued 1996. A literature review of chemical and physical characterization of pyrolysis oils has been published 1995. Testing of fuel oil analyses has been continued within the IEA pyrolysis project. VTT Energy is responsible for fuel oil analytical methods

  8. High-temperature pyrolysis of blended animal manures for producing renewable energy and value-added biochar

    Science.gov (United States)

    In this study, we used a commercial pilot-scale pyrolysis reactor system to produce combustible gas and biochar at 620 degrees Celsium from three sources (chicken litter, swine solids, mixture of swine solids with rye grass). Pyrolysis of swine solids produced gas with the greatest higher heating va...

  9. Pyrolysis Characteristics and Kinetics of Municipal Solid Waste

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on a systemic survey, the pyrolysis characteristics and apparent kinetics of the municipal solid waste (MSW) under different conditions were researched using a special pyrolysis reactor, which could overcome the disadvantage of thermo-gravimetric analyzer. The thermal decomposition behaviour of MSW was investigated using thermo-gravimetric (TG) analysis at rates of 4.8, 6.6, 8.4, 12.0 and 13.2 K/min. The pyrolysis characteristics of MSW were also studied in different function districts. The pyrolysis of MSW is a complex reaction process and three main stages are found according to the results. The first stage represents the degradation of cellulose and hemicellulose, with the maximum degradation rate occuring at 150 ℃-200 ℃; the second stage represents dehydrochlorination and depolymerization of intermediate products and the differential thermogravimetric (DTG) curves have shoulder peaks at about 300 ℃; the third stage is the decomposition of the residual big molecular organic substance and lignin at 400 ℃-600 ℃. Within the range of given experimental conditions, the results of non-linear fitting algorithm and experiment are in agreement with each other and the correlation coefficients are over 0.99. The kinetic characteristics are concerned with the material component and heating rate. The activation energy of reaction decreases with the increase of heating rate.

  10. Pyrolysis products of uncoated printing and writing paper of MSW

    Energy Technology Data Exchange (ETDEWEB)

    Wu, C.; Chang, C.; Tseng, C. [Da-Yeh University, Chang-Hwa (Taiwan)

    2002-04-01

    Uncoated printing and writing paper, one of the principal waste papers in Taiwan, was pyrolyzed with a thermogravimetric analysis (TGA) reaction system. The pyrolysis experiments were carried out in nitrogen environment at a constant heating rate of 5 K min{sup -1}. The gaseous products and the residues were collected at room temperature (300 K) and analyzed by gas chromatography (GC) and elemental analyzer, respectively. The major gaseous products investigated included non-hydrocarbons (H{sub 2}, CO, CO{sub 2} and H{sub 2}O) and hydrocarbons (C{sub 1-3}, C{sub 4}, C{sub 5}, C{sub 6}, 1-ring, C{sub 10-12}, levoglucosan, C{sub 13=15} and C{sub 16-18}). The cumulated masses and the instantaneous gases were about 10.46 and 0.49% at 623 K, 33.68 and 0.89% at 700 K, 64.52 and 1.05% at 788 K, and 79-10. and 1.63% and 938 K, respectively. The estimation of the mass of tar, yielded at various pyrolysis temperatures was also made. The results of this study might be useful for the design of pyrolysis process as well as for determining the pyrolysis mechanisms of the uncoated printing and writing paper. 23 refs., 1 fig., 6 tabs.

  11. Releasing behavior of chlorine and fluorine during agricultural waste pyrolysis

    International Nuclear Information System (INIS)

    The releasing behavior of chlorine (Cl) and fluorine (F) during agricultural waste pyrolysis was investigated using a fixed-bed pyrolysis system with pyrohydrolytic-ion chromatography and thermodynamic equilibrium calculation. Agricultural waste contains a large amount of Cl-bearing species, among which approximately 30% is easily released with biomass drying. During biomass pyrolysis, Cl-bearing species evolve out rapidly to the gas phase, and higher temperature is favorable for the releasing. The releasing process can be divided into two ranges: the fast evaporating range (200–600 °C) and slow evaporating range (600–1000 °C). F shows similar transforming behavior. However, higher temperature is preferred for the release. Thermodynamic simulation shows that Cl mainly exists as KCl(g) at higher temperatures (>600 °C) with some HCl(g) and K2Cl2(g) as intermediate species at lower temperatures (<600 °C), whereas F mainly releases as SiF4 at higher temperatures (>500 °C) with SF5Cl being the dominant F-bearing species at lower temperatures (<500 °C). - Highlights: • The releasing behavior of fluorine during biomass pyrolysis was first studied. • The proportions of Cl and F in different products were examined. • Experiment and simulation were conducted to study the in-depth mechanism

  12. Co-pyrolysis of coal with organic solids

    Energy Technology Data Exchange (ETDEWEB)

    Straka, P.; Buchtele, J. [Inst. of Rock Structure and Mechanics, Prague (Czechoslovakia)

    1995-12-01

    The co-pyrolysis of high volatile A bituminous coal with solid organic materials (proteins, cellulose, polyisoprene, polystyrene, polyethylene-glycolterephtalate-PEGT) at a high temperature conditions was investigated. Aim of the work was to evaluate, firstly, the changes of the texture and of the porous system of solid phase after high temperature treatment in presence of different types of macromolecular solids, secondly, properties and composition of the tar and gas. Considered organic solids are important waste components. During their co-pyrolysis the high volatile bituminous coal acts as a hydrogen donor in the temperature rank 220-480{degrees}C. In the rank 500- 1000{degrees}C the solid phase is formed. The co-pyrolysis was carried out at heating rate 3 K/min. It was found that an amount of organic solid (5-10%) affects important changes in the optical texture forms of solid phase, in the pore distribution and in the internal surface area. Transport large pores volume decreases in presence of PEGT, polystyrene and cellulose and increases in presence of proteins and polyisoprene. (image analysis measurements show that the tendency of coal to create coarse pores during co-pyrolysis is very strong and increases with increasing amount of organic solid in blend). An addition of considered materials changes the sorption ability (methylene blue test, iodine adsorption test), moreover, the reactivity of the solid phase.

  13. Achieving waste to energy through sewage sludge gasification using hot slags: syngas production

    Science.gov (United States)

    Sun, Yongqi; Nakano, Jinichiro; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-06-01

    To relieve the environmental issues of sewage sludge (SS) disposal and greenhouse gas (GHG) emission in China, we proposed an integrated method for the first time to simultaneously deal with these two problems. The hot slags below 920 °C could act as a good heat carrier for sludge gasification and the increasing CO2 concentration in CO2/O2 atmospheres enhanced the production of CO and H2 at 400-800 °C. Three stages of syngas release were clearly identified by Gaussian fittings, i.e., volatile release, char transformation and fixed carbon reaction. Additionally, the effect of sulfur retention of slags and the synergy effect of the stabilization of toxic elements in the solid residuals were discovered in this study. Furthermore, a novel prototype of multiple industrial and urban systems was put forward, in which the produced CO + H2 could be utilized for direct reduced iron (DRI) production and the solid residuals of sludge ash and glassy slags would be applied as cementitious materials. For a steel plant with an annual production of crude steel of 10 million tons in China, the total annual energy saving and GHG emission reduction achieved are 3.31*105 tons of standard coal and 1.74*106 tons of CO2, respectively.

  14. Analogue experimental study on centrifugal-air blast granulation for molten slag

    International Nuclear Information System (INIS)

    Blast furnace slag is a by-product in iron and steel production process which has a high yield with extremely high discharge temperature. Aiming at energy and water saving as well as emission reduction, dry granulation technique appears to be a good application for the treatment of blast furnace slag. In this study, a granulation technique combining a high-speed rotating cup with air blast is proposed. The performance of this design was investigated by adopting a mixture of rosin and paraffin wax as the analogue of blast furnace slag. The effects of rotating speed of the atomizer, liquid flow rate and blast air flow rate on particle size, particle mass distribution and fiber mass fraction were studied. The effect of the function of air blast on the granulation performance was particularly discussed. The results showed that at a higher rotating speed and a smaller liquid flow rate, smaller particles can be easily obtained, yet the fiber mass fraction also increases. However, the increasing blast air leads to the increase of particle size and fiber mass fraction. For the operating conditions tested in this study, over 60% of total mass of particles fall within the size range of 0.5–1 mm, which means that the present system has a good performance in centrifugal granulation

  15. One-Dimensional, Two-Phase Flow Modeling Toward Interpreting Motor Slag Expulsion Phenomena

    Science.gov (United States)

    Kibbey, Timothy P.

    2012-01-01

    Aluminum oxide slag accumulation and expulsion was previously shown to be a player in various solid rocket motor phenomena, including the Space Shuttle's Reusable Solid Rocket Motor (RSRM) pressure perturbation, or "blip," and phantom moment. In the latter case, such un ]commanded side accelerations near the end of burn have also been identified in several other motor systems. However, efforts to estimate the mass expelled during a given event have come up short. Either bulk calculations are performed without enough physics present, or multiphase, multidimensional Computational Fluid Dynamic analyses are performed that give a snapshot in time and space but do not always aid in grasping the general principle. One ]dimensional, two ]phase compressible flow calculations yield an analytical result for nozzle flow under certain assumptions. This can be carried further to relate the bulk motor parameters of pressure, thrust, and mass flow rate under the different exhaust conditions driven by the addition of condensed phase mass flow. An unknown parameter is correlated to airflow testing with water injection where mass flow rates and pressure are known. Comparison is also made to full ]scale static test motor data where thrust and pressure changes are known and similar behavior is shown. The end goal is to be able to include the accumulation and flow of slag in internal ballistics predictions. This will allow better prediction of the tailoff when much slag is ejected and of mass retained versus time, believed to be a contributor to the widely-observed "flight knockdown" parameter.

  16. Chemical durability of slag produced by thermal plasma melting of low-level miscellaneous solid wastes. Effects of slag composition

    International Nuclear Information System (INIS)

    Low-level radioactive miscellaneous solid wastes are generated from commercial operation of nuclear power plants and will be generated from decommissioning of nuclear power plants in future. Static leaching tests were carried out in deionized water of 10degC on slag obtained by thermal plasma melting of simulating materials of the miscellaneous solids wastes with surrogate elements of radionuclides. It is found that logarithm of normalized elemental mass loss from the slag is proportional to the basicity represented by mole fractions of main structural oxides of the slag, such as SiO2, Al2O3, CaO, FeO and MgO. The range of static leaching rates from the slag is determined based on the above results and the basicity range of the miscellaneous solid wastes. Then we compared the leaching rates form the slag and from high level waste glasses. On these grounds, we concluded that the slag obtained by thermal plasma melting of miscellaneous solid wastes can stabilize radio-nuclides in it by no means inferior to the high level waste glasses. (author)

  17. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    International Nuclear Information System (INIS)

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  18. Molybdate adsorption from steel slag eluates by subsoils.

    Science.gov (United States)

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils. PMID:23973286

  19. Re-Os geochronology and Os isotope fingerprinting of petroleum sourced from a Type I lacustrine kerogen: insights from the natural Green River petroleum system in the Uinta Basin and hydrous pyrolysis experiments

    Science.gov (United States)

    Cumming, Vivien M.; Selby, David; Lillis, Paul G.; Lewan, Michael D.

    2014-01-01

    Rhenium–osmium (Re–Os) geochronology of marine petroleum systems has allowed the determination of the depositional age of source rocks as well as the timing of petroleum generation. In addition, Os isotopes have been applied as a fingerprinting tool to correlate oil to its source unit. To date, only classic marine petroleum systems have been studied. Here we present Re–Os geochronology and Os isotope fingerprinting of different petroleum phases (oils, tar sands and gilsonite) derived from the lacustrine Green River petroleum system in the Uinta Basin, USA. In addition we use an experimental approach, hydrous pyrolysis experiments, to compare to the Re–Os data of naturally generated petroleum in order to further understand the mechanisms of Re and Os transfer to petroleum. The Re–Os geochronology of petroleum from the lacustrine Green River petroleum system (19 ± 14 Ma – all petroleum phases) broadly agrees with previous petroleum generation basin models (∼25 Ma) suggesting that Re–Os geochronology of variable petroleum phases derived from lacustrine Type I kerogen has similar systematics to Type II kerogen (e.g., Selby and Creaser, 2005a, Selby and Creaser, 2005b and Finlay et al., 2010). However, the large uncertainties (over 100% in some cases) produced for the petroleum Re–Os geochronology are a result of multiple generation events occurring through a ∼3000-m thick source unit that creates a mixture of initial Os isotope compositions in the produced petroleum phases. The 187Os/188Os values for the petroleum and source rocks at the time of oil generation vary from 1.4 to 1.9, with the mode at ∼1.6. Oil-to-source correlation using Os isotopes is consistent with previous correlation studies in the Green River petroleum system, and illustrates the potential utility of Os isotopes to characterize the spatial variations within a petroleum system. Hydrous pyrolysis experiments on the Green River Formation source rocks show that Re and Os transfer

  20. Co-pyrolysis of low rank coals and biomass: Product distributions

    Energy Technology Data Exchange (ETDEWEB)

    Soncini, Ryan M; Means, Nicholas C; Weiland, Nathan T

    2013-10-01

    Pyrolysis and gasification of combined low rank coal and biomass feeds are the subject of much study in an effort to mitigate the production of green house gases from integrated gasification combined cycle (IGCC) systems. While co-feeding has the potential to reduce the net carbon footprint of commercial gasification operations, the effects of co-feeding on kinetics and product distributions requires study to ensure the success of this strategy. Southern yellow pine was pyrolyzed in a semi-batch type drop tube reactor with either Powder River Basin sub-bituminous coal or Mississippi lignite at several temperatures and feed ratios. Product gas composition of expected primary constituents (CO, CO{sub 2}, CH{sub 4}, H{sub 2}, H{sub 2}O, and C{sub 2}H{sub 4}) was determined by in-situ mass spectrometry while minor gaseous constituents were determined using a GC-MS. Product distributions are fit to linear functions of temperature, and quadratic functions of biomass fraction, for use in computational co-pyrolysis simulations. The results are shown to yield significant nonlinearities, particularly at higher temperatures and for lower ranked coals. The co-pyrolysis product distributions evolve more tar, and less char, CH{sub 4}, and C{sub 2}H{sub 4}, than an additive pyrolysis process would suggest. For lignite co-pyrolysis, CO and H{sub 2} production are also reduced. The data suggests that evolution of hydrogen from rapid pyrolysis of biomass prevents the crosslinking of fragmented aromatic structures during coal pyrolysis to produce tar, rather than secondary char and light gases. Finally, it is shown that, for the two coal types tested, co-pyrolysis synergies are more significant as coal rank decreases, likely because the initial structure in these coals contains larger pores and smaller clusters of aromatic structures which are more readily retained as tar in rapid co-pyrolysis.

  1. Characterization of the pyrolysis oil produced in the slow pyrolysis of sunflower-extracted bagasse

    Energy Technology Data Exchange (ETDEWEB)

    Yorgun, S.; Sensoz, S. [Osmangazi Univ., Eskisehir (Turkey). Dept. of Chemical Engineering; Kockar, O.M. [Anadolu Univ., Eskisehir (Turkey). Dept. of Chemical Engineering

    2001-07-01

    Sunflower (Helianthus annus L.)-extracted bagasse pyrolysis experiments were performed in a fixed-bed reactor. The effects of heating rate, final pyrolysis temperature, particle size and pyrolysis atmosphere on the pyrolysis product yields and chemical compositions have been investigated. The maximum oil yield of 23% was obtained in N{sub 2} atmosphere at a pyrolysis temperature of 550 {sup o}C and a heating rate of 7 {sup o}C min {sup -1}. The chemical characterisation has shown that the oil obtained from sunflower-extracted bagasse may be potentially valuable as fuel and chemical feedstocks. (Author)

  2. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    Directory of Open Access Journals (Sweden)

    Yungang Wang

    2015-02-01

    Full Text Available The slagging and fouling characteristics of the heat recovery steam generator (HRSG for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF, X-ray powder diffraction (XRD and scanning electron microscope (SEM were used to analyze the ash samples. The results show that low melting point salt Na2SO4 and composite salts Na (AlSi3O8 and 3K2SO4·CaSO4 deposit on the superheater tube walls in aerosol form and solidify to form the initial slag layer. With the continuous deposition of the low melting point compounds, more and more ash particles in the flue gas adhere to the slag surface to form a thicker slag. Low melting point composite salt NaO·Al2O3·SiO2 is absorbed on the evaporator tube walls in aerosol form. With the deposition of NaO·Al2O3·SiO2, more and more ash particles are absorbed to form the fouling. Since there is less space between pin-finned tubes, the large iron-rich slag particles are easily deposited on tube walls and fin surfaces, which is advantageous to the fouling process. There are large quantities of superfine ash particles in the flue gas that easily adhere to other particles or tube walls, which facilitates the slagging and fouling process.

  3. Canyon dissolution of sand, slag, and crucible residues

    International Nuclear Information System (INIS)

    An alternative to the FB-Line scrap recovery dissolver was desired for the dissolution of sand, slag, and crucible (SS and C) residues from the plutonium reduction process due to the potential generation of hydrogen gas concentrations above the lower flammability limit. To address this concern, a flowsheet was developed for the F-Canyon dissolvers. The dissolvers are continually purged with nominally 33 SCFM of air; therefore the generation of flammable gas concentrations should not be a concern. Following removal of crucible fragments, small batches of the remaining sand fines or slag chunks containing less than approximately 350 grams of plutonium can be dissolved using the center insert in each of the four annular dissolver ports to address nuclear criticality safety concerns. Complete dissolution of the sand fines and slag chunks was achieved in laboratory experiments by heating between 75 and 85 degrees Celsius in a 9.3M nitric acid/0.013M (hydrogen) fluoride solution. Under these conditions, the sand and slag samples dissolved between 1 and 3 hours. Complete dissolution of plutonium and calcium fluorides in the slag required adjusting the dissolver solution to 7.5 wt% aluminum nitrate nonahydrate (ANN). Once ANN was added to a dissolver solution, further dissolution of any plutonium oxide (PuO2) in successive charges was not practical due to complexation of the fluoride by aluminum. During the laboratory experiments, well mixed solutions were necessary to achieve rapid dissolution rates. When agitation was not provided, sand fines dissolved very slowly. Measurement of the hydrogen gas generation rate during dissolution of slag samples was used to estimate the amount of metal in the chunks. Depending upon the yield of the reduction, the values ranged between approximately 1 (good yield) and 20% (poor yield). Aging of the slag will reduce the potential for hydrogen generation as calcium metal oxidizes over time. The potential for excessive corrosion in the

  4. Rapid estimation of trace organophosphonate used as a scale inhibitor in aqueous systems by reactive pyrolysis-gas chromatography/mass spectrometry.

    Science.gov (United States)

    Yuzawa, Tetsuro; Watanabe, Chuichi; Tsuge, Shin; Freeman, Robert R; Matherly, Ron

    2009-07-01

    The determination of trace organophosphonates which are used in cooling towers as a scale inhibitor usually involves extraction and/or concentration of the target components prior to analysis. The extracts are analyzed using chromatographic or spectroscopic methods. This methodology is not only cumbersome but also results in poor data quality. This work presents a novel approach for the rapid and sensitive determination of trace amounts of an organophosphonate: 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP) in aqueous solution. This method is based upon reactive pyrolysis-GC/MS in the presence of tetramethyl ammonium hydroxide (TMAH). Approximately 10 microL of the aqueous sample containing a trace amount of HEDP and 1 microL of 25% a methanol TMAH solution was placed in the sample cup. The cup was then dropped into the furnace which was at 350 degrees C. The heat initiated the hydrolysis of the organophosphonate followed by the methylation of the hydrolysates. Trimethylphosphate (TMP) was detected by GC/MS. The level of TMP is related to the level of the phosphonate, HEDP in the aqueous sample. Using an external standard calibration curve, it was possible to make a rapid estimation of mg/L levels of organophosphate. PMID:19477453

  5. Effect of Catalytic Pyrolysis Conditions Using Pulse Current Heating Method on Pyrolysis Products of Wood Biomass

    Directory of Open Access Journals (Sweden)

    Sensho Honma

    2014-01-01

    Full Text Available The influence of catalysts on the compositions of char and pyrolysis oil obtained by pyrolysis of wood biomass with pulse current heating was studied. The effects of catalysts on product compositions were analyzed using GC-MS and TEM. The compositions of some aromatic compounds changed noticeably when using a metal oxide species as the catalyst. The coexistence or dissolution of amorphous carbon and iron oxide was observed in char pyrolyzed at 800°C with Fe3O4. Pyrolysis oil compositions changed remarkably when formed in the presence of a catalyst compared to that obtained from the uncatalyzed pyrolysis of wood meal. We observed a tendency toward an increase in the ratio of polyaromatic hydrocarbons in the pyrolysis oil composition after catalytic pyrolysis at 800°C. Pyrolysis of biomass using pulse current heating and an adequate amount of catalyst is expected to yield a higher content of specific polyaromatic compounds.

  6. Effect of catalytic pyrolysis conditions using pulse current heating method on pyrolysis products of wood biomass.

    Science.gov (United States)

    Honma, Sensho; Hata, Toshimitsu; Watanabe, Takashi

    2014-01-01

    The influence of catalysts on the compositions of char and pyrolysis oil obtained by pyrolysis of wood biomass with pulse current heating was studied. The effects of catalysts on product compositions were analyzed using GC-MS and TEM. The compositions of some aromatic compounds changed noticeably when using a metal oxide species as the catalyst. The coexistence or dissolution of amorphous carbon and iron oxide was observed in char pyrolyzed at 800 °C with Fe3O4. Pyrolysis oil compositions changed remarkably when formed in the presence of a catalyst compared to that obtained from the uncatalyzed pyrolysis of wood meal. We observed a tendency toward an increase in the ratio of polyaromatic hydrocarbons in the pyrolysis oil composition after catalytic pyrolysis at 800 °C. Pyrolysis of biomass using pulse current heating and an adequate amount of catalyst is expected to yield a higher content of specific polyaromatic compounds. PMID:25614894

  7. Bioleaching mechanism of Zn, Pb, In, Ag, Cd and As from Pb/Zn smelting slag by autotrophic bacteria.

    Science.gov (United States)

    Wang, Jia; Huang, Qifei; Li, Ting; Xin, Baoping; Chen, Shi; Guo, Xingming; Liu, Changhao; Li, Yuping

    2015-08-15

    A few studies have focused on release of valuable/toxic metals from Pb/Zn smelting slag by heterotrophic bioleaching using expensive yeast extract as an energy source. The high leaching cost greatly limits the practical potential of the method. In this work, autotrophic bioleaching using cheap sulfur or/and pyrite as energy matter was firstly applied to tackle the smelting slag and the bioleaching mechanisms were explained. The results indicated autotrophic bioleaching can solubilize valuable/toxic metals from slag, yielding maximum extraction efficiencies of 90% for Zn, 86% for Cd and 71% for In, although the extraction efficiencies of Pb, As and Ag were poor. The bioleaching performance of Zn, Cd and Pb was independent of leaching system, and leaching mechanism was acid dissolution. A maximum efficiency of 25% for As was achieved by acid dissolution in sulfursulfur oxidizing bacteria (S-SOB), but the formation of FeAsO4 reduced extraction efficiency in mixed energy source - mixed culture (MS-MC). Combined works of acid dissolution and Fe(3+) oxidation in MS-MC was responsible for the highest extraction efficiency of 71% for In. Ag was present in the slag as refractory AgPb4(AsO4)3 and AgFe2S3, so extraction did not occur. PMID:25996622

  8. Research on slag steam generator: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jablin, R.

    1987-12-01

    A substantial effort has been made to conclude a contract for a large-scale SSG unit to be installed adjacent to a blast furnace. This effort has been unsuccessful during the time period of this contract for two reasons which are described in detail. A potential application for installation of the SSG has been investigated for the electric arc furnaces at Nucor Steel Company in Darlington, South Carolina. This application has several advantages but Nucor is currently bringing on line two major new technologies in steelmaking and the company is unable to devote additional man hours to the SSG process. Because of these other commitments, further investigation by Nucor will be held in abeyance until 1988. Contractural arrangements to license the SSG press has been sought with Paul Wurth Cy. and with Nippon Kokan K.K. Wurth has put the project in abeyance and response from Nippon Kokan is still forthcoming. Negotiations with both companies will be reopened in 1988. A potential application which relates to the DOE project for a coal-fired, gas turbine has been discovered for the SSG process. It appears that consideration of slag handling will probably take place in about two years, at which time further contacts will be made with them. Richard Jablin and Associates plans to continue work on this project without seeking further financial support from the DOE, or from another federal agency.

  9. Multicomponent ceramic powder generation by spray pyrolysis

    International Nuclear Information System (INIS)

    This paper reports that the authors examined methods for controlling the morphology and microstructure of ceramic particles produced by spray pyrolysis. A variety of materials were examined including SrTiO3 and BaTiO3 and the oxides of Al, Mg, Zn, Pd, V, Mo, and Bi. The morphology of the particles was influenced by using colloidal precursors in combination with molecular precursors for particle generation. Slow drying rates obtained by using high relative humidities and controlled axial temperature gradients did not influence particle morphology for the systems and conditions studied. The microstructure of Al2O3, Bi2O3, V2O5, and PdO particles was controlled by varying the temperature to provide nanocrystalline or single-crystal particles. Evaporation and condensation of volatile species such as MoO3 and V2O5 dramatically modified particle microstructure and morphology

  10. Biofuel from fast pyrolysis and catalytic hydrodeoxygenation.

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.

    2015-09-04

    This review addresses recent developments in biomass fast pyrolysis bio-oil upgrading by catalytic hydrotreating. The research in the field has expanded dramatically in the past few years with numerous new research groups entering the field while existing efforts from others expand. The issues revolve around the catalyst formulation and operating conditions. Much work in batch reactor tests with precious metal catalysts needs further validation to verify long-term operability in continuous flow systems. The effect of the low level of sulfur in bio-oil needs more study to be better understood. Utilization of the upgraded bio-oil for feedstock to finished fuels is still in an early stage of understanding.

  11. Steel Slag as an Iron Fertilizer for Corn Growth and Soil Improvement in a Pot Experiment

    Institute of Scientific and Technical Information of China (English)

    WANG Xian; CAI Qing-Sheng

    2006-01-01

    The feasibility of steel slag used as an iron fertilizer was studied in a pot experiment with corn. Slag alone or acidified slag was added to two Fe-deficient calcareous soils at different rates. Results showed that moderate rates (10 and 20 g kg-1)of slag or acidified slag substantially increased corn dry matter yield and Fe uptake. Application of steel slag increased the residual concentration of ammonium bicarbonate-diethylenetriamine pentaacetic acid (AB-DTPA) extractable Fe in the soils. The increase of extractable Fe was usually proportional to the application rate, and enhanced by the acidification of slag. Steel slag appeared to be a promising and inexpensive source of Fe to alleviate crop Fe chlorosis in Fe-deficient calcareous soils.

  12. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  13. Effect of Slag Thickness on Macrosegregation and Transition Zone Width of Electroslag Remelting Dual Alloy Ingot

    Science.gov (United States)

    Wang, Qiang; Yan, Hongguang; Ren, Neng; Li, Baokuan

    2016-01-01

    The influence of the slag thickness on macrosegregation and transition zone (TZ) width of electroslag remelting (ESR) dual alloy ingot was investigated. To produce a dual alloy ingot, an electrode, constituted by a CrMoV bar and a NiCrMoV alloy bar, was remelted by using the ESR process. The slag thickness ranged from 50 mm to 70 mm. The results indicate that the slag temperature and melt rate first increase and then decrease with the increasing of the slag thickness. The metal sump depth, however, monotonically decreases. The most pronounced macrosegregation is found when the slag thickness is 50 mm and is alleviated with a thicker slag. The minimal TZ width appears when the slag thickness is 60 mm. Processing the ESR dual alloy ingot with a 60-mm slag layer is the best choice for reducing the TZ width and macrosegregation in the present work.

  14. Slow, fast and flash pyrolysis of rapeseed

    Energy Technology Data Exchange (ETDEWEB)

    Onay, O.; Kockar, O.M. [Anadolu University, Eskisehir (Turkey). Dept. of Chemical Engineering

    2003-12-01

    Pyrolysis experiments have been conducted on a sample of rapeseed to determine particularly the effects of pyrolysis temperature, heating rate, particle size and sweep gas flow rate on the pyrolysis product yields and their chemical compositions. The maximum oil yield of 73% was obtained at the final pyrolysis temperature of 550-600{sup o}C, particle size range of +0.6-1.25 mm, and sweep gas flow rate of 100 cm{sup 3}min{sup -1} (N{sub 2}) at flash pyrolysis conditions in 2 tubular transport reactor. Chromatographic and spectroscopic studies on the pyrolytic oil showed that the oil obtained from rapeseed can be used as a renewable fuel and chemical feedstock. (author)

  15. Recycling of polymers by pyrolysis

    OpenAIRE

    Kaminsky, W.

    1993-01-01

    The pyrolysis of plastic waste, scrap tires and other polymeric materials in a fluidized bed has been carried out based on a scale up program (laboratory plants 70 g/h, 500 g/h, 3000 g/h, and pilot plant 20-50 kg/h). The fluidized bed shows short residence times and high heat and mass transfers, and is heated indirectly up to 600 - 800°C. In the case of poly(methylmethacrylate) (PMMA) or polystyrene as feedstock up to 97 wt.% of the monomer can be recovered. Other polymers give a more unspeci...

  16. Feasibility study for thermal treatment of solid tire wastes in Bangladesh by using pyrolysis technology

    International Nuclear Information System (INIS)

    In this study on the basis of lab data and available resources in Bangladesh, feasibility study has been carried out for pyrolysis process converting solid tire wastes into pyrolysis oils, solid char and gases. The process considered for detailed analysis was fixed-bed fire-tube heating pyrolysis reactor system. The comparative techno-economic assessment was carried out in US$ for three different sizes plants: medium commercial scale (144 tons/day), small commercial scale (36 tons/day), pilot scale (3.6 tons/day). The assessment showed that medium commercial scale plant was economically feasible, with the lowest unit production cost than small commercial and pilot scale plants for the production of crude pyrolysis oil that could be used as boiler fuel oil and for the production of upgraded liquid-products.

  17. The IPRP (Integrated Pyrolysis Regenerated Plant) technology: From concept to demonstration

    International Nuclear Information System (INIS)

    Highlights: ► IPRP technology development for distributed conversion of biomass and wastes. ► IPRP demonstrative unit combines a rotary kiln pyrolyzer to a 80 kWe microturbine. ► Main performances and critical issues are pointed out for different residual fuels. -- Abstract: The concept of integrated pyrolysis regenerated plant (IPRP) is based on a Gas Turbine (GT) fuelled by pyrogas produced in a rotary kiln slow pyrolysis reactor, where waste heat from GT is used to sustain the pyrolysis process. The IPRP plant provides a unique solution for microscale (below 250 kW) power plants, opening a new and competitive possibility for distributed biomass or wastes to energy conversion systems. The paper summarizes the state of art of the IPRP technology, from preliminary numerical simulation to pilot plant facility, including some new available data on pyrolysis gas from laboratory and pilot plants.

  18. Effect of the Heat Treatment on the Chromium Partition in CaO-MgO-SiO2-Cr2O3 Synthetic Slags

    Science.gov (United States)

    Albertsson, Galina Jelkina; Teng, Lidong; Engström, Fredrik; Seetharaman, Seshadri

    2013-12-01

    Mg-spinel phase is known to be important for control of Cr leaching from Cr-containing slags. The objective of the present study is to get an understanding of the phase relationships in the CaO-MgO-SiO2-Cr2O3 system with a view to control the precipitation of Cr-spinel in the slag phase. The equilibrium phases in CaO-MgO-SiO2-Cr2O3 slag system in the range of 1673 K to 1873 K (1400 °C to 1600 °C) have been investigated experimentally and compared with the results from thermodynamic calculations. The slag compositions close to the industrial slag systems were chosen. The Cr2O3 and MgO contents in the slag were fixed to be 6 and 8 wt pct, respectively. The basicity (CaO/SiO2) of the slag was varied in the range of 1.0 to 2.0. The slags were synthesized at a pre-determined oxygen partial pressure (10-4) or air (2.13 × 104 Pa) at a temperature above the liquidus temperature. The samples were then soaked at targeted temperatures for 24 hours in controlled atmosphere in order to achieve the equilibrium state before quenching in water. Four different heat-treatment regimes (defined as Ia, Ib, II.a and II.b) in Section II-D) were used in the present experiments. The lower oxygen partial pressure was maintained by a suitable mixture of CO and CO2 gases. Phases present and their compositions in the quenched slags were studied using scanning electron microscopy coupled with energy-dispersive spectroscopy and X-ray diffraction techniques. The chromium content in the phases present was analyzed using wavelength-dispersive spectrometer. The experimental results obtained are compared with the calculation results from Factsage software. The size of spinel crystals increased drastically after slow-cooling from 1873 K (1600 °C) followed by annealing at 1673 K (1400 °C) for 24 hours (heating regimes II) compared to samples being quenched directly after soaking at 1873 K (1600 °C) (heating regime I.a). It was found that the amount of foreign elements in the spinel phase, and

  19. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

    OpenAIRE

    Han-Seung Lee; Xiao-Yong Wang; Li-Na Zhang; Kyung-Taek Koh

    2015-01-01

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedu...

  20. Evaluation and Characterization of Plasma Sprayed Cu Slag-Al Composite Coatings on Metal Substrates

    OpenAIRE

    S. Mantry; Jha, B. B.; Satapathy, A.

    2013-01-01

    Copper slag is a waste product obtained during matte smelting and refining of copper. The present work explores the coating potential of copper slag by plasma spraying. This work shows that copper slag is eminently coatable. An attempt has been made in the present investigation to use the composites coatings of copper slag and Al powder in suitable combination on aluminium and mild steel substrates in order to improve the surface properties of these ductile metal-alloy substrates. When premix...

  1. Development of Glass Ceramics Made From Ferrous Tailings and Slag in China

    Institute of Scientific and Technical Information of China (English)

    LIU Cheng-jun; SHI Pei-yang; ZHANG Da-yong; JIANG Mao-fa

    2007-01-01

    A great amount of ferrous tailings and slag cause severe damage to the ecological environment, which must be reclaimed and utilized. The composition, type, and characteristics of ferrous tailings and slag in China were introduced. The research status and the application outlook of glass ceramics made from ferrous tailings and slag were discussed. Glass ceramics made from ferrous tailings and slag can be applied to various fields, and it will be environmentally conscious materials in the 21st century.

  2. Magnetic-luminescent spherical particles synthesized by ultrasonic spray pyrolysis

    Science.gov (United States)

    Michel, Norma L.; Flores, Dora L.; Hirata, Gustavo A.

    2015-07-01

    The combination of magnetic and luminescent properties in a single particle system, opens-up a wide range of potential applications in biotechnology and biomedicine. In this work, we performed the synthesis of magnetic-luminescent Gd2O3:Eu3+@Fe2O3 particles by ultrasonic spray pyrolysis performed in a tubular furnace. In order to achieve the composite formation, commercial superparamagnetic Fe3O4 nanoparticles were coated with a luminescent Eu3+-doped Gd2O3 shell in a low-cost one-step process. The spray pyrolysis method yields deagglomerated spherical shape magneto/luminescent particles. The photoluminescence spectra under UV excitation (λExc = 265 nm) of the magnetic Gd2O3:Eu3+@Fe2O3 compound showed the characteristic red emission of Eu3+ (λEm = 612 nm). This magneto/luminescent system will find applications in biomedicine and biotechnology.

  3. Transportation fuels from biomass via fast pyrolysis and hydroprocessing

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.

    2013-09-21

    Biomass is a renewable source of carbon, which could provide a means to reduce the greenhouse gas impact from fossil fuels in the transportation sector. Biomass is the only renewable source of liquid fuels, which could displace petroleum-derived products. Fast pyrolysis is a method of direct thermochemical conversion (non-bioconversion) of biomass to a liquid product. Although the direct conversion product, called bio-oil, is liquid; it is not compatible with the fuel handling systems currently used for transportation. Upgrading the product via catalytic processing with hydrogen gas, hydroprocessing, is a means that has been demonstrated in the laboratory. By this processing the bio-oil can be deoxygenated to hydrocarbons, which can be useful replacements of the hydrocarbon distillates in petroleum. While the fast pyrolysis of biomass is presently commercial, the upgrading of the liquid product by hydroprocessing remains in development, although it is moving out of the laboratory into scaled-up process demonstration systems.

  4. High quality bio-oil from catalytic flash pyrolysis of lignocellulosic biomass over alumina-supported sodium carbonate

    KAUST Repository

    Imran, Ali

    2014-11-01

    Performance of a novel alumina-supported sodium carbonate catalyst was studied to produce a valuable bio-oil from catalytic flash pyrolysis of lignocellulosic biomass. Post treatment of biomass pyrolysis vapor was investigated in a catalyst fixed bed reactor at the downstream of the pyrolysis reactor. In-situ catalytic upgrading of biomass pyrolysis vapor was conducted in an entrained flow pyrolysis reactor by feeding a premixed feedstock of the catalyst and biomass. Na2CO3/gamma-Al2O3 was very effective for de-oxygenation of the pyrolysis liquid and oxygen content of the bio-oil was decreased from 47.5 wt.% to 16.4 wt.%. An organic rich bio-oil was obtained with 5.8 wt.% water content and a higher heating value of 36.1 MJ/kg. Carboxylic acids were completely removed and the bio-oil had almost a neutral pH. This bio-oil of high calorific low, low water and oxygen content may be an attractive fuel precursor. In-situ catalytic upgrading of biomass pyrolysis vapor produced a very similar quality bio-oil compared to post treatment of pyrolysis vapors, and shows the possible application of Na2CO3/gamma-Al2O3 in a commercial type reactor system such as a fluidized bed reactor. (C) 2014 Elsevier B.V. All rights reserved.

  5. Application of Fast Pyrolysis Biochar to a Loamy soil - Effects on carbon and nitrogen dynamics and potential for carbon sequestration

    DEFF Research Database (Denmark)

    Bruun, Esben

    and at the same time mitigate climate change by sequestering carbon in the soil. In general, the inherent physicochemical characteristics of biochars make these materials attractive agronomic soil conditioners. However, different pyrolysis technologies exist, i.e. slow pyrolysis, fast pyrolysis, and full......Thermal decomposition of biomass in an oxygen-free environment (pyrolysis) produces bio-oil, syngas, and char. All three products can be used to generate energy, but an emerging new use of the recalcitrant carbon-rich char (biochar) is to apply it to the soil in order to enhance soil fertility...... gasification systems, and each of these influence the biochar quality differently. As of yet, there is only limited knowledge on the effect of applying fast pyrolysis biochar (FP-biochar) to soil. This PhD project provides new insights into the short-term impacts of adding FP-biochar to soil on the greenhouse...

  6. Distinguishing primary and secondary reactions of cellulose pyrolysis.

    Science.gov (United States)

    Patwardhan, Pushkaraj R; Dalluge, Dustin L; Shanks, Brent H; Brown, Robert C

    2011-04-01

    The objective of this study was to elucidate primary and secondary reactions of cellulose pyrolysis, which was accomplished by comparing results from a micro-pyrolyzer coupled to a GC-MS/FID system and a 100 g/hr bench scale fluidized bed reactor system. The residence time of vapors in the micro-pyrolyzer was only 15-20 ms, which precluded significant secondary reactions. The fluidized bed reactor had a vapor residence time of 1-2 s, which is similar to full-scale pyrolysis systems and is long enough for secondary reactions to occur. Products from the fluidized bed pyrolyzer reactor were analyzed using a combination of micro-GC, GC-MS/FID, LC-MS and IC techniques. Comparison between the products from the two reactor systems revealed that the oligomerization of leglucosan and decomposition of primary products such as 5-hydroxymethyl furfural, anhydro xylopyranose and 2-furaldehyde were the major secondary reactions occurring in the fluidized bed reactor. This study can be used to build more descriptive pyrolysis models that can predict yield of specific compounds. PMID:21354786

  7. Dissolved organic matter removal during coal slag additive soil aquifer treatment for secondary effluent recharging: Contribution of aerobic biodegradation.

    Science.gov (United States)

    Wei, Liangliang; Li, Siliang; Noguera, Daniel R; Qin, Kena; Jiang, Junqiu; Zhao, Qingliang; Kong, Xiangjuan; Cui, Fuyi

    2015-06-01

    Recycling wastewater treatment plant (WWTP) effluent at low cost via the soil aquifer treatment (SAT), which has been considered as a renewable approach in regenerating potable and non-potable water, is welcome in arid and semi-arid regions throughout the world. In this study, the effect of a coal slag additive on the bulk removal of the dissolved organic matter (DOM) in WWTP effluent during SAT operation was explored via the matrix configurations of both coal slag layer and natural soil layer. Azide inhibition and XAD-resins fractionation experiments indicated that the appropriate configuration designing of an upper soil layer (25 cm) and a mixture of soil/coal slag underneath would enhance the removal efficiency of adsorption and anaerobic biodegradation to the same level as that of aerobic biodegradation (31.7% vs 32.2%), while it was only 29.4% compared with the aerobic biodegradation during traditional 50 cm soil column operation. The added coal slag would preferentially adsorb the hydrophobic DOM, and those adsorbed organics could be partially biodegraded by the biomass within the SAT systems. Compared with the relatively lower dissolved organic carbon (DOC), ultraviolet light adsorption at 254 nm (UV-254) and trihalomethane formation potential (THMFP) removal rate of the original soil column (42.0%, 32.9%, and 28.0%, respectively), SSL2 and SSL4 columns would enhance the bulk removal efficiency to more than 60%. Moreover, a coal slag additive in the SAT columns could decline the aromatic components (fulvic-like organics and tryptophan-like proteins) significantly. PMID:25845997

  8. On the nature of iron-chromium oxides in stainless steel steelmaking slags

    Science.gov (United States)

    Matteazzi, P.; Magrini, M.; Ramous, E.

    1986-02-01

    A number of slags from electric steelmaking production of AISI 420 and AISI 304 steels, were examined by Mössbauer spectroscopy. The slag samples were taken before and after oxygen blowing. The slag constitution showed the presence of a metallic part, MO mixed oxide and Fe-Cr spinel (Fe2+ Fe{x/3+} Cr2-xO4' x<1).

  9. On the nature of iron-chromium oxides in stainless steel steelmaking slags

    International Nuclear Information System (INIS)

    A number of slags from electric steelmaking production of AISI 420 and AISI 304 steels, were examined by Moessbauer spectroscopy. The slag samples were taken before and after oxygen blowing. The slag constitution showed the presence of a metallic part, MO mixed oxide and Fe-Cr spinel. (Auth.)

  10. Application of pyrolysis models in COCOSYS

    International Nuclear Information System (INIS)

    For the assessment of the efficiency of severe accident management measures the simulation of severe accident development, progression and potential consequences in containments of nuclear power plants is required under conditions as realistic as possible. Therefore, the containment code item (COCOSYS) has been developed by GRS. The main objective is to provide a code system on the basis of mechanistic models for the comprehensive simulation of all relevant processes and plant states during severe accidents in the containment of light water reactors also covering the design basis accidents. In this context the simulation of oil and cable fires is of high priority. These processes strongly depend on the thermal hydraulic boundary conditions. An input-definition of the pyrolysis rate by the user is not consistent with the philosophy of COCOSYS. Therefore, a first attempt has been made for the code internal simulation of the pyrolysis rate and the following combustion process for oil and cable fires. The oil fire model used has been tested against the HDR E41.7 experiment. Because the cable fire model is still under development, a so-called 'simplified cable burning' model has been implemented in COCOSYS and tested against the HDR E42 cable fire experiments. Furthermore, in the frame of the bilateral (between German and Ukrainian government) project INT9131 in the field of fire safety at nuclear power plants (NPP), an exemplary fire hazard analysis (FHA) has been carried out for the cable spreading rooms below the unit control room of a VVER-1000/W-320 type reference plant. (authors)

  11. Effects of slag fineness on durability of mortars

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In recent years, the usages of by-products and wastes in industry have become more important. The importance of the sustainable development is also of increasing. The utilizations of wastes, as mineral admixture or fine aggregate, reduce the consumption of the natural resources and improve the durability of concrete. In this study, the effect of the fineness on the high temperature and sulphate resistances of concrete mortar specimens, produced with ground granulated blast-furnace slag (GBFS)replacing cement, is investigated. The compressive and flexural strength test results for all series related to durability effects,exposing temperature and solutions, exposure times for these durability effects, slag content and fineness are discussed. Consequently, the optimum slag contents are determined for producing the sulphate and high temperature resistant mortars.

  12. Structure and Vibrational Spectra of Slags Produced from Radioactive Waste

    Science.gov (United States)

    Malinina, G. A.; Stefanovsky, S. V.

    2014-05-01

    The structure of the anionic motif of aluminosilicate and aluminoborosilicate glasses containing simulated slags from a solid radioactive waste incinerator was studied by IR and Raman spectroscopy. Spectra of melted slag were consistent with Si-O tetrahedra with various numbers of bridging O ions and Al-O tetrahedra embedded in the Si-O network in the slag vitreous and crystalline phases (nepheline, nagelschmidtite). Vibrations of doubly and triply bound Si-O tetrahedra and Al-O tetrahedra embedded between them were mainly responsible for the spectra as the content of sodium disilicate fl ux and the glass fraction in the materials increased. Addition of sodium tetraborate fl ux caused the appearance of B-O vibrations of predominantly three-coordinate B and a tendency toward chemical differentiation preceding phase separation.

  13. An economic analysis of mobile pyrolysis for northern New Mexico forests.

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Patrick D.; Brown, Alexander L.; Mowry, Curtis Dale; Borek, Theodore Thaddeus, III

    2011-12-01

    In the interest of providing an economically sensible use for the copious small-diameter wood in Northern New Mexico, an economic study is performed focused on mobile pyrolysis. Mobile pyrolysis was selected for the study because transportation costs limit the viability of a dedicated pyrolysis plant, and the relative simplicity of pyrolysis compared to other technology solutions lends itself to mobile reactor design. A bench-scale pyrolysis system was used to study the wood pyrolysis process and to obtain performance data that was otherwise unavailable under conditions theorized to be optimal given the regional problem. Pyrolysis can convert wood to three main products: fixed gases, liquid pyrolysis oil and char. The fixed gases are useful as low-quality fuel, and may have sufficient chemical energy to power a mobile system, eliminating the need for an external power source. The majority of the energy content of the pyrolysis gas is associated with carbon monoxide, followed by light hydrocarbons. The liquids are well characterized in the historical literature, and have slightly lower heating values comparable to the feedstock. They consist of water and a mix of hundreds of hydrocarbons, and are acidic. They are also unstable, increasing in viscosity with time stored. Up to 60% of the biomass in bench-scale testing was converted to liquids. Lower ({approx}550 C) furnace temperatures are preferred because of the decreased propensity for deposits and the high liquid yields. A mobile pyrolysis system would be designed with low maintenance requirements, should be able to access wilderness areas, and should not require more than one or two people to operate the system. The techno-economic analysis assesses fixed and variable costs. It suggests that the economy of scale is an important factor, as higher throughput directly leads to improved system economic viability. Labor and capital equipment are the driving factors in the viability of the system. The break

  14. Phosphate removal from domestic wastewater using thermally modified steel slag.

    Science.gov (United States)

    Yu, Jian; Liang, Wenyan; Wang, Li; Li, Feizhen; Zou, Yuanlong; Wang, Haidong

    2015-05-01

    This study was performed to investigate the removal of phosphate from domestic wastewater using a modified steel slag as the adsorbent. The adsorption effects of alkalinity, salt, water, and thermal modification were investigated. The results showed that thermal activation at 800°C for 1 hr was the optimum operation to improve the adsorption capacity. The adsorption process of the thermally modified slag was well described by the Elovich kinetic model and the Langmuir isotherm model. The maximum adsorption capacity calculated from the Langmuir model reached 13.62 mg/g. Scanning electron microscopy indicated that the surface of the modified slag was cracked and that the texture became loose after heating. The surface area and pore volume did not change after thermal modification. In the treatment of domestic wastewater, the modified slag bed (35.5 kg) removed phosphate effectively and operated for 158 days until the effluent P rose above the limit concentration of 0.5 mg/L. The phosphate fractionation method, which is often applied in soil research, was used to analyze the phosphate adsorption behavior in the slag bed. The analysis revealed that the total contents of various Ca-P forms accounted for 81.4%-91.1%, i.e., Ca10-P 50.6%-65.1%, Ca8-P 17.8%-25.0%, and Ca2-P 4.66%-9.20%. The forms of Al-P, Fe-P, and O-P accounted for only 8.9%-18.6%. The formation of Ca10-P precipitates was considered to be the main mechanism of phosphate removal in the thermally modified slag bed. PMID:25968262

  15. Optimum Composition of CaO-SiO2-Al2O3-MgO Slag for Spring Steel Deoxidized by Si and Mn in Production

    Science.gov (United States)

    Yang, Hulin; Ye, Jiansong; Wu, Xiaoliang; Peng, Yongsheng; Fang, Yi; Zhao, Xinbing

    2016-04-01

    The relations between plasticity of inclusions and contents of oxygen, aluminum, and sulfur in molten steel were overall discussed by thermodynamics and FactSage software. Then, the optimum compositions of slag were obtained and the activities of components of refining slag system were analyzed. Finally, experiments were carried out based on the results of calculation. According to the relations, it could achieve better effect to improve basicity R ( R = CaO/SiO2 by mass pct) and C/ A ( C/ A = CaO/Al2O3 by mass pct) in the low melting temperature [≤1673 K (≤1400 °C)] region of refining slag as far as possible. For the CaO-SiO2-Al2O3-MgO slag, the optimum compositions are MgO: 5-9 pct, CaO: 47.4-50.2 pct, SiO2: 41.9-45.6 pct and Al2O3: ≤2.79 pct, respectively, in which the basicity is at the range of 1.0 to 1.19 and C/ A is above 9.0. It is proved by experiments that the plasticity of inclusions and the contents of [O], [Al], and [S] can be controlled effectively by the optimum composition of refining slag, and the high cleanness is achieved in spring wire rods.

  16. Pyrolysis of spent ion-exchanger resins

    Energy Technology Data Exchange (ETDEWEB)

    Slametschka, Rainer; Braehler, Georg [NUKEM Technologies GmbH (Germany)

    2012-11-01

    Initial tests have shown that ion exchangers (IEX) can be decomposed by pyrolysis with very good results, yielding an inert and chemically resistant product. No additives are necessary. The main constituent of the product, the pyrolysis residues or ash, is carbon. It has been discovered that the entire radioactive inventory remains in the pyrolysis residues during pyrolysis of the IEX. This is achieved by relatively low process temperatures that prevent highly volatile nuclides such as the caesium nuclides from passing into the gaseous phase. Sintered metal filters in pyrolysis plant ensure that even the radioactivity bonded to the dust remains in the pyrolysis residues. In addition to the radionuclides, the main constituents of the residue are carbon from the original polystyrene matrix and sulphur from the functional groups. The pyrolysis residues form a flowable solid material and not a melt. It is thus easy to handle and can be compacted or cemented, depending on the requirements for interim and permanent storage. Any further constituents such as inorganic filter materials or even other organic materials do not interfere with the process, they are dried, calcined or also pyrolysed. (orig.)

  17. Chemical recycling of municipal waste slag by using phase separation

    OpenAIRE

    Nanba, Tokuro; Kuroda, Yutaro; Sakida, Shinichi; Benino, Yasuhiko

    2009-01-01

    A chemical recycling method by using phase separation was applied to municipal waste slags. Glasses were prepared from incineration ash and ash-melted slag, where B(2)O(3) was added to promote phase separation. The glasses were heat-treated at temperatures higher than their glass transition temperatures, and they were soaked in hydrochloric acid, leaching CaO, Fe(2)O(3), K(2)O, and S. Transparent and colorless solids containing ca. 80 mass% of SiO(2) were successfully obtained as residues. It...

  18. Alternative concrete based on alkali-activated slag

    OpenAIRE

    Puertas, F.; Mejía de Gutiérrez, R.; Bernal, S.; Rodríguez, E.

    2008-01-01

    This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH)-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS) were compared to the properties of ordinary Portland cement concrete (OPC) with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion ...

  19. STEPWISE ISOTHERMAL FAST PYROLYSIS (SIFP OF BIOMASS PART I. SIFP OF PINE SAWDUST

    Directory of Open Access Journals (Sweden)

    Patricia López Rivilli

    2011-05-01

    Full Text Available Pyrolysis of pine wood sawdust was carried out using stepwise isothermal fast pyrolysis (SIFP, focusing on the search of reaction conditions to obtain chemicals in good yields from biomass. SIFP consists of successive isothermal fast pyrolysis reactions, where solid products obtained in the previous isothermal fast pyrolysis become the substrate of the subsequent reaction at a higher temperature. This article reports results obtained by SIFP of pine sawdust between 200 and 600°C using 100°C intervals under vacuum (0.2 mm, using nitrogen as carrier gas. Both sets of reactions made it possible to obtain most of the compounds that have been previously described in conventional fast pyrolysis experiments; however this system produces a smaller number of chemical compounds in each isothermal FP, making it easier to obtain determined chemicals with industrial or research value. Maximum yield of liquid products occurred at 300°C, giving around 30% of bio-oil, which contained mainly phenols and furan derivatives. Liquid-Liquid extraction led to a rich mixture of phenol derivatives. Results showed that SIFP is an interesting technique to obtain enriched fractions of products derived from biomass pyrolysis.

  20. A review of the toxicity of biomass pyrolysis liquids formed at low temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Diebold, J P [Thermalchemie, Inc., Lakewood, CO (United States)

    1997-04-01

    The scaleup of biomass fast pyrolysis systems to large pilot and commercial scales will expose an increasingly large number of personnel to potential health hazards, especially during the evaluation of the commercial use of the pyrolysis condensates. Although the concept of fast pyrolysis to optimize liquid products is relatively new, low-temperature pyrolysis processes have been used over the aeons to produce charcoal and liquid by-products, e.g., smoky food flavors, food preservatives, and aerosols containing narcotics, e.g., nicotine. There are a number of studies in the historical literature that concern the hazards of acute and long-term exposure to smoke and to the historical pyrolysis liquids formed at low temperatures. The reported toxicity of smoke, smoke food flavors, and fast pyrolysis oils is reviewed. The data found for these complex mixtures suggest that the toxicity may be less than that of the individual components. It is speculated that there may be chemical reactions that take place that serve to reduce the toxicity during aging. 81 refs.

  1. Silicon carbide from laser pyrolysis of polycarbosilane

    International Nuclear Information System (INIS)

    Laser pyrolysis offers a means of extending solid free-form fabrication to polymeric precursors. Laser pyrolysis of polycarbosilane (PCS) produces controlled β-SiC shapes with nanometer grain size although properties are currently limited by high porosity. By the addition of filler powders, either inert or reactive, ceramic-metal and ceramic-ceramic composite shapes are possible. The results of laser pyrolysis of PCS alone and in mixtures with β-SiC, Al, Si, Ti, and Zr are presented showing that the technique has the potential to produce a range of materials and shapes customized to particular design requirements

  2. Vacuum pyrolysis of waste print circuit board

    Institute of Scientific and Technical Information of China (English)

    GAN Ge; CHEN Lie-qiang; PENG Shao-hong; CAI Ming-zhao

    2005-01-01

    Waste print circuit board containing 11.38% Br was pyrolyzed in vacuum.Thermal stability of waste print circuit board was studied under vacuum condition by thermo-gravimetry(TG). Vacuum pyrolysis of WPCB was studied emphasizing on the kinetics of WPCB pyrolysis reactions. Based on the TG results, a kinetic model was proposed. Kinetic parameters were calculated for reaction with this model including all stages of decomposition. The average activation energy is 68 k J/mol with reaction order 3. These findings provide new insights into the WPCB thermal decomposition and useful data for rational design and operation of pyrolysis.

  3. The pyrolysis of toluene and ethyl benzene

    Science.gov (United States)

    Sokolovskaya, V. G.; Samgin, V. F.; Kalinenko, R. A.; Nametkin, N. S.

    1987-01-01

    The pyrolysis of toluene at 850 to 950 C gave mainly H2, CH4, and benzene; PhEt at 650 to 750 C gave mainly H2, CH4, styrene, benzene, and toluene. The rate constants for PhEt pyrolysis were 1000 times higher than those for toluene pyrolysis; the chain initiation rate constants differed by the same factor. The activation energy differences were 46 kJ/mole for the total reaction and 54 kJ/mole for chain initiation. The chain length was evaluated for the PhEt case (10 + or - 2).

  4. Pyrolysis Model of Single Biomass Pellet in Downdraft Gasifier

    Institute of Scientific and Technical Information of China (English)

    薛爱军; 潘继红; 田茂诚; 伊晓璐

    2016-01-01

    By coupling the heat transfer equation with semi-global chemical reaction kinetic equations, a one-dimensional, unsteady mathematical model is developed to describe the pyrolysis of single biomass pellet in the pyrolysis zone of downdraft gasifier. The simulation results in inert atmosphere and pyrolysis zone agree well with the published experimental results. The pyrolysis of biomass pellets in pyrolysis zone is investigated, and the results show that the estimated convective heat transfer coefficient and emissivity coefficient are suitable. The mean pyro-lysis time is 15.22%, shorter than that in inert atmosphere, and the pellet pyrolysis process in pyrolysis zone belongs to fast pyrolysis. Among the pyrolysis products, tar yield is the most, gas the second, and char the least. During pyrolysis, the temperature change near the center is contrary to that near the surface. Pyrolysis gradually moves inwards layer by layer. With the increase of pyrolysis temperature and pellet diameter, the total pyrolysis time, tar yield, char yield and gas yield change in different ways. The height of pyrolysis zone is calculated to be 1.51—3.51 times of the characteristic pellet diameter.

  5. Characterization of ancient Indian iron and entrapped slag inclusions using electron, photon and nuclear microprobes

    Indian Academy of Sciences (India)

    P Dillmann; R Balasubramaniam

    2001-06-01

    Compositional and structural information were obtained from an ancient 1600-year old Indian iron using microprobe techniques (EDS, XRD and PIXE). Several different local locations in the iron matrix and in the entrapped slag inclusions were analyzed. The P content of the metallic iron matrix was very heterogeneous. Lower P contents were observed in the regions near slag inclusions. This was correlated to the dephosphorization capacity of the slag. The crystallized phases identified in the slag inclusions were wüstite and fayalite. The compositions of the slag inclusions were relatively homogeneous.

  6. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  7. Future Resources for Eco-building Materials: I.Metallurgical Slag

    Institute of Scientific and Technical Information of China (English)

    XU Delong; LI Hui

    2009-01-01

    In order to make an effectivily recycle use of iron and steel slags that are main industrial wastes generated in Chinese metallurgical industry,the current technologies for reprocessing and recycling these wastes into eco-building materials were reviewed,such as preparing cement-steel slag blended cement with steel slag after metal recovery,using the fine powder of blast furnace slag (BFS)for manufacturing slag cement and high performance concrete.A further research on using these available resources more efficiently were discussed.

  8. Distribution behavior of Copper and Tin between FeO-rich slag and iron solution

    Institute of Scientific and Technical Information of China (English)

    李长荣; 洪新; 郑少波; 蒋国昌

    2004-01-01

    The distribution behavior of residual elements copper and tin between FeO-rich slag and iron solution was investigated under the condition of an induction furnace. The results indicate that a part of copper and tin is incidently oxidized when oxygen is blasted into bath to react with iron element. The distribution ratio of copper and tin between slag and metal is about 0.1. Phenomena of Cu and Sn elements segregation and accumulation in slag were observed by means of EPMA analysis. The distribution ratio of copper and tin between slag and metal may descend with increasing of CaO content in slag.

  9. Variable-heating-rate wire-mesh pyrolysis apparatus

    Science.gov (United States)

    Gibbins, J. R.; King, R. A. V.; Wood, R. J.; Kandiyoti, R.

    1989-06-01

    An electrically heated wire-mesh apparatus for pyrolysis studies has been developed which uses computer-driven feedback control for the heating system and thus can apply virtually any time-temperature history to the sample. Internal components are water cooled to prevent heat buildup during long runs. Using this system, coal pyrolysis has been studied at heating rates from 0.1 to about 5000 K/s and temperatures up to 1000 °C. Alternating current is used for heating; this allows the thermocouples to be attached directly to the sample holder and also makes power regulation relatively simple. For atmospheric-pressure experiments, a gas sweep can be forced through the sample holder to remove products from the heated zone and also to concentrate them in a trap which can be removed from the apparatus and weighed to establish tar yields directly. Although the design is optimized for atmospheric-pressure operation, relatively simple modifications allow operation under vacuum or at pressures of up to 160 bars in inert gas or hydrogen. The apparatus has been used to investigate a number of phenomena in coal pyrolysis and, most significantly, has demonstrated the existence of a heating-rate effect which is independent of reactor geometry.

  10. Effect of Mg-doping on pyrolysis evolution and phase constitutes of Ba0.7Sr0.3TiO3 (BST) system derived from sol-gel

    International Nuclear Information System (INIS)

    Gels and powders of dielectric Ba0.7Sr0.3(Ti1-xMgx)O3 (BST) were prepared by sol-gel technique. Effect of Mg-doping of on the pyrolysis evolution and phase constitutes of BSTs was investigated using DSC-TG and XRD. Results show that Mg-doping leads to a remarkable change of crystallizing process of BSTs from a double phase-transformation of non-doping sample into a single phase-transformation and quickens the crystallizing reaction of formation of BST perovskite. The maximum Mg-doping level should be less than x = 0.15 in Ba0.7Sr0.3 (Ti1-xMgx)O3 system. The amount of (Ba,Sr)CO3 phase in the BST powders increases considerably with the Mg-doping level, indicating Mg atoms should occupy the A positions of ABO3 structure of BST, instead of the B position.

  11. Petrochemistry of coal ash slags. I. Formation of melilite and a high temperature glass from a calcium-rich, silica-deficient slag

    Energy Technology Data Exchange (ETDEWEB)

    Schobert, H.H.; Barbie, D.L.; Christensen, O.D.; Kerner, F.R.

    1977-01-01

    Pilot plant studies are being conducted of a fixed-bed slagging coal gasification process. Lignite from the Indianhead mine is reacted with steam and oxygen in a gasifier at hearth zone temperatures over 1650/sup 0/C. Slag samples were subjected to chemical and petrographic analysis. Layers of layered slag modules were analyzed; the inner layers contain abundant melilite while the outer core is a glass. Results show that the characteristics of the coal ash slag can be affected by temperature fluctuations in the gasifier hearth, and that chemical, flow, and heat transfer behavior are all susceptible to change as a result. 8 figs., 3 tables. (DLC)

  12. Moessbauer, XRD, NAA and XRF study of archaeological slag

    International Nuclear Information System (INIS)

    In 1960, remains of four furnaces from Early Medieval Age were excavated in Nitra. Because a lot of glass-like findings were found on this site the function of furnaces was considered as being used for production of glass even though no analytical tests were performed. These dig-outs were divided into two groups: The first group contains dark glass-like archaeological fragments which were interpreted as a waste (slag) of a glass production. The second group consists of archaeological artefacts which were thought to be a slag from iron production. The main aim of this work is to investigate these two types of archaeological artefacts. Employing standard transmission geometry Moessbauer effect experiments, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. In addition, some of the archaeological artefacts that are presumably coming from glass production show traces of metallic iron. On the other hand, slag from iron production exhibit minute contribution of iron oxides in several instances. Additional information about the composition of slag is obtained from X-ray diffraction (XRD), neutron activation analysis (NAA), and X-ray fluorescence (XRF) measurements. (authors)

  13. Kinetics of steel slag leaching: Batch tests and modeling

    International Nuclear Information System (INIS)

    Reusing steel slag as an aggregate for road construction requires to characterize the leaching kinetics and metal releases. In this study, basic oxygen furnace (BOF) steel slag were subjected to batch leaching tests at liquid to solid ratios (L/S) of 10 and 100 over 30 days; the leachate chemistry being regularly sampled in time. A geochemical model of the steel slag is developed and validated from experimental data, particularly the evolution with leaching of mineralogical composition of the slag and trace element speciation. Kinetics is necessary for modeling the primary phase leaching, whereas a simple thermodynamic equilibrium approach can be used for secondary phase precipitation. The proposed model simulates the kinetically-controlled dissolution (hydrolysis) of primary phases, the precipitation of secondary phases (C-S-H, hydroxide and spinel), the pH and redox conditions, and the progressive release of major elements as well as the metals Cr and V. Modeling indicates that the dilution effect of the L/S ratio is often coupled to solubility-controlled processes, which are sensitive to both the pH and the redox potential. A sensitivity analysis of kinetic uncertainties on the modeling of element releases is performed.

  14. Assessment of toxicity and hazard class slag of incinerator

    Directory of Open Access Journals (Sweden)

    Demura V.I.

    2016-02-01

    Full Text Available Researches of the contents soluble forms of heavy metals in waste are executed. The estimation of a degree of toxicity of products of thermal processing of waste is lead. It is established, that slag of an incinerate factory concerns to І class of danger under the contents of mobile forms of heavy meta

  15. Application of aluminum slag incorporated in lightweigh aggregate

    International Nuclear Information System (INIS)

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  16. Surface Pyrolysis of High Energy Materials

    Directory of Open Access Journals (Sweden)

    Luigi Deluca

    1998-10-01

    Full Text Available The Arrhenius zero-order phenomenological pyrolysis law, commonly used in conjunction with the Vieille ballistic law to study pressure-driven burning of energetic materials, is revisited. Motivated by experimental and theoretical work performed in 1984 in this Laboratory , a relationship among several interplaying parameters is found under steady-state conditions. This relationship corresponds to the Jacobian of the pyrolysis sensitivity parameters used in the Zeldovich-Novozhilov approach. The Arrhenius pyrolysis is still expressed in terms of a global surface activation energy, but consistency with the experimental ballistic law may require an explicit pressure dependence as well. This conclusion is supported by a variety of arguments drawn from different areas. The linear dependence of the pre-exponential factor on surface activation energy (known as kinetic compensation is proved and extended to the pressure exponent, for any given experimental data set under steady burning. Experimental results are reported for about a dozen solid propellants of different nature. The effects of surface pyrolysis explicit pressure dependence, although modest on steady-state burning, are potentially far-reaching for unsteady regime and/or unstable burning. The paper is mainly focussed on pressure-driven burning and Arrhenius pyrolysis, but the implemented method is believed to apply in general. Thus, enforcing KTSS zero-order phenomenological pyrolysis with the Vieille ballistic law yields similar results and requires an explicit pressure dependence. In case, the Zeldovich ballistic law is enforced instead of the classical Vieille law, no explicit pressure dependence is required. The unifying concept for these different trends is the pyrolysis Jacobian as a consistency requirement between the implemented steady pyrolysis and ballistic laws."

  17. Steam reforming and gasification of pyrolysis oil

    OpenAIRE

    Rossum, van, A.C.

    2009-01-01

    Mankind needs sustainable energy to adjust its footprint so the earth can support a growing and economically developing population. Biomass is a special sustainable energy source since, besides heat and power, it can also be used for the production of chemicals and liquid transportation fuels. To convert relatively dry biomass (waste) streams, pyrolysis of biomass is proposed as an intermediate step to create a ‘renewable crude oil’ (called pyrolysis oil) for refining. To do this, technology ...

  18. Zone heating for fluidized bed silane pyrolysis

    Science.gov (United States)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  19. Surface Pyrolysis of High Energy Materials

    OpenAIRE

    Luigi Deluca; Maurizio Veeri; Fabio Cozzi; Giovanni Colombo

    1998-01-01

    The Arrhenius zero-order phenomenological pyrolysis law, commonly used in conjunction with the Vieille ballistic law to study pressure-driven burning of energetic materials, is revisited. Motivated by experimental and theoretical work performed in 1984 in this Laboratory , a relationship among several interplaying parameters is found under steady-state conditions. This relationship corresponds to the Jacobian of the pyrolysis sensitivity parameters used in the Zeldovich-Novozhilov appr...

  20. Photocatalytic Desulfurization of Waste Tire Pyrolysis Oil

    OpenAIRE

    Napida Hinchiranan; Prasert Reubroycharoen; Phakakrong Trongkaew; Thanes Utistham

    2011-01-01

    Waste tire pyrolysis oil has high potential to replace conventional fossil liquid fuels due to its high calorific heating value. However, the large amounts of sulfurous compounds in this oil hinders its application. Thus, the aim of this research was to investigate the possibility to apply the photo-assisted oxidation catalyzed by titanium dioxide (TiO 2 , Degussa P-25) to partially remove sulfurous compounds in the waste tire pyrolysis oil under milder reaction conditions without hydrogen co...

  1. Pyrolysis of D-Glucose to Acrolein

    Science.gov (United States)

    Shen, Chong; Zhang, Igor Ying; Fu, Gang; Xu, Xin

    2011-06-01

    Despite of its great importance, the detailed molecular mechanism for carbohydrate pyrolysis remains poorly understood. We perform a density functional study with a newly developed XYG3 functional on the processes for D-glucose pyrolysis to acrolein. The most feasible reaction pathway starts from an isomerization from D-glucose to D-fructose, which then undergoes a cyclic Grob fragmentation, followed by a concerted electrocyclic dehydration to yield acrolein. This mechanism can account for the known experimental results.

  2. Pyrolysis of D-Glucose to Acrolein

    Institute of Scientific and Technical Information of China (English)

    Chong Shen; Igor Ying Zhang; Gang Fu; Xin Xu

    2011-01-01

    Despite of its great importance, the detailed molecular mechanism for carbohydrate pyrolysis remains poorly understood. We perform a density functional study with a newly developed XYG3 functional on the processes for D-glucose pyrolysis to acrolein. The most feasible reaction pathway starts from an isomerization from D-glucose to D-fructose, which then undergoes a cyclic Grob fragmentation, followed by a concerted electrocyclic dehydration to yield acrolein. This mechanism can account for the known experimental results.

  3. A study of paint sludge deactivation by pyrolysis reactions

    Directory of Open Access Journals (Sweden)

    L.A.R. Muniz

    2003-03-01

    Full Text Available The production of large quantities of paint sludge is a serious environmental problem. This work evaluates the use of pyrolysis reaction as a process for deactivating paint sludge that generates a combustible gas phase, a solvent liquid phase and an inert solid phase. These wastes were classified into three types: water-based solvent (latex resin and solvents based on their resins (alkyd and polyurethane. An electrically heated stainless steel batch reactor with a capacity of 579 mL and a maximum pressure of 30 atm was used. Following the reactor, a flash separator, which was operated at atmospheric pressure, partially condensed and separated liquid and gas products. Pressure and temperature were monitored on-line by a control and data acquisition system, which adjusted the heating power supplied to the pyrolysis reactor. Reactions followed an experimental design with two factors (reaction time and temperature and three levels (10, 50 and 90 minutes; 450, 550 and 650°C. The response variables were liquid and solid masses and net heat of combustion. The optimal operational range for the pyrolysis process was obtained for each response variable. A significant reduction in total mass of solid waste was obtained.

  4. Scaling heat and mass flow through porous media during pyrolysis

    Science.gov (United States)

    Maes, Julien; Muggeridge, Ann H.; Jackson, Matthew D.; Quintard, Michel; Lapene, Alexandre

    2015-03-01

    The modelling of heat and mass flow through porous media in the presence of pyrolysis is complex because various physical and chemical phenomena need to be represented. In addition to the transport of heat by conduction and convection, and the change of properties with varying pressure and temperature, these processes involve transport of mass by convection, evaporation, condensation and pyrolysis chemical reactions. Examples of such processes include pyrolysis of wood, thermal decomposition of polymer composite and in situ upgrading of heavy oil and oil shale. The behaviours of these systems are difficult to predict as relatively small changes in the material composition can significantly change the thermophysical properties. Scaling reduces the number of parameters in the problem statement and quantifies the relative importance of the various dimensional parameters such as permeability, thermal conduction and reaction constants. This paper uses inspectional analysis to determine the minimum number of dimensionless scaling groups that describe the decomposition of a solid porous material into a gas in one dimension. Experimental design is then used to rank these scaling groups in terms of their importance in describing the outcome of two example processes: the thermal decomposition of heat shields formed from polymer composites and the in situ upgrading of heavy oils and oil shales. A sensitivity analysis is used to divide these groups into three sets (primary, secondary and insignificant), thus identifying the combinations of solid and fluid properties that have the most impact on the performance of the different processes.

  5. Pyrolysis of ion exchange resins for volume reduction and inertisation

    International Nuclear Information System (INIS)

    Radioactive ion exchange resins are produced in water cleaning systems in nuclear power plants. Studsvik RadWaste AB and GNS have developed a pyrolysis process for the treatment of resins with the goal of an optimal volume reduction and a transformation of the ion exchange resins into a biological and chemical inert state. The degradation products arising from the pyrolysis are char, tar and gas. In the pyrolysis process used by Studsvik RadWaste and GNS about 1/3 char, 1/3 water and tar and 1/3 gas are produced. The char is supercompacted in order to receive a volume reduction of about 10:1 and a better product for final storage. Ion exchange resins with a specific β/γ activity of 1E12 Bq/m3 with 50% of Co-60 can be handled. The retention of the activity has been 0.5E6:1. By processing a total of 100 kg ion exchange resins with a total activity of IE9 Bq only some hundred becquerel have been monitored outside the pyrolyzing unit. This means that the products leaving the pyrolyzing unit, in this case tar, water and gas could be handled as non radioactive material in a conventional waste treatment facility

  6. Biocrude Production through Pyrolysis of Used Tyres

    Directory of Open Access Journals (Sweden)

    Julius I. Osayi

    2014-01-01

    Full Text Available A review of the pyrolysis process of used tyre as a method of producing an alternative energy source is presented in this paper. The study reports the characteristics of used tyre materials and methods of recycling, types and principles of pyrolysis, the pyrolysis products and their composition, effects of process parameters, and kinetic models applied to pyrolysis. From publications, the proximate analysis of tyre rubber shows that it is composed of about 28.6 wt.% fixed carbon, 62 wt.% volatile material, 8.5 wt.% ash, and 0.9 wt.% moisture. Elemental analysis reveals that tyre rubber has an estimated value of 82 wt.% of C, 8 wt.% of H, 0.4 wt.% of N, 1.3 wt.% of S, 2.4 wt.% of O, and 5.9 wt.% of ash. Thermogravimetry analysis confirms that the pyrolysis of used tyre at atmospheric pressure commences at 250°C and completes at 550°C. The three primary products obtained from used tyre pyrolysis are solid residue (around 36 wt.%, liquid fraction or biocrude (around 55 wt.%, and gas fraction (around 9 wt.%. Although there is variation in the value of kinetic parameters obtained by different authors from the kinetic modeling of used tyre, the process is generally accepted as a first order reaction based on Arrhenius theory.

  7. Solar Assisted Fast Pyrolysis: A Novel Approach of Renewable Energy Production

    Directory of Open Access Journals (Sweden)

    Mohammad U. H. Joardder

    2014-01-01

    Full Text Available Biofuel produced by fast pyrolysis from biomass is a promising candidate. The heart of the system is a reactor which is directly or indirectly heated to approximately 500°C by exhaust gases from a combustor that burns pyrolysis gas and some of the by-product char. In most of the cases, external biomass heater is used as heating source of the system while internal electrical heating is recently implemented as source of reactor heating. However, this heating system causes biomass or other conventional forms of fuel consumption to produce renewable energy and contributes to environmental pollution. In order to overcome these, the feasibility of incorporating solar energy with fast pyrolysis has been investigated. The main advantages of solar reactor heating include renewable source of energy, comparatively simpler devices, and no environmental pollution. A lab scale pyrolysis setup has been examined along with 1.2 m diameter parabolic reflector concentrator that provides hot exhaust gas up to 162°C. The study shows that about 32.4% carbon dioxide (CO2 emissions and almost one-third portion of fuel cost are reduced by incorporating solar heating system. Successful implementation of this proposed solar assisted pyrolysis would open a prospective window of renewable energy.

  8. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  9. Analysis of slags using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Sanghapi, Hervé K.; Ayyalasomayajula, Krishna K.; Yueh, Fang Y.; Singh, Jagdish P.; McIntyre, Dustin L.; Jain, Jinesh C.; Nakano, Jinichiro

    2016-01-01

    The feasibility of laser-induced breakdown spectroscopy (LIBS) for the analysis of gasification slags was investigated by comparing LIBS results to the results of an ICP-OES analyzer. A small amount of slag sample was placed on a piece of double sided adhesive tape attached to a glass microscope slide and analyzed for Al, Ca, Fe, Si, and V which are major elements found in slags. The partial least squares regression (PLS-R) and univariate simple linear regression (SLR) calibration methods indicated that apart from V (accuracy up to + 20%) the accuracy of analysis varies within 0.35-6.5% for SLR and 0.06-10% for PLS-R. A paired-sample t-test within the 95% confidence level yielded p-values greater than 0.05, meaning no appreciable statistical difference was observed between the univariate SLR with internal standardization and the multivariate PLS-R for most of the analytes. From the results obtained in this work, LIBS response varies depending on the element and the technique used for quantitative analysis. Simultaneous use of the univariate calibration curves with internal standard (intensity ratio) and PLS regression in multi-elemental analysis can help reduce the matrix effect of slags associated to their high variation in concentration. Overall, these results demonstrate the capability of LIBS as an alternative technique for analyzing gasification slags. Estimated limits of detection for Al, Ca, Fe, Si and V were 0.167, 0.78, 0.171, 0.243 and 0.01 wt.%, respectively.

  10. Transition of Blast Furnace Slag from Silicates-Based to Aluminates-Based: Viscosity

    Science.gov (United States)

    Yan, Zhiming; Lv, Xuewei; Liang, Dong; Zhang, Jie; Bai, Chenguang

    2016-05-01

    The effect of Al2O3 and the Al2O3/SiO2(A/S) ratio on the viscosity of the CaO-SiO2-Al2O3-MgO-TiO2 slag system was studied in the present work. At a fixed CaO/SiO2(C/S) ratio of 1.20, 9 mass pct MgO, and 1 mass pct TiO2, the viscosity increases with an increase in Al2O3 content at a range of 16 to 24 mass pct due to the polymerization of the aluminosilicate structures, while it decreases when the Al2O3 is higher than 24 mass pct, which means that Al2O3 acts as a network modifier at higher content. Increasing A/S from 0.47 to 0.92 causes a slight decrease in viscosity of the slags and has an opposite effect when A/S is more than 0.92. The free running temperature increases with the Al2O3 content and appears to show a peak at an A/S ratio of 0.92. The change of the apparent activation energy is in accordance with the change of viscosity. When Al2O3 content is more than 24 mass pct with low SiO2, CaO content ranges from 35 to 45 mass pct, and the slag transform from silicates-based to aluminates-based can still get a good operation region. Four different viscosity models were employed to predict the viscosity and RIBOUD's model was found to be the best in predicting the viscosity by comparing the estimated viscosity with the measured viscosity.

  11. Solar Assisted Fast Pyrolysis: A Novel Approach of Renewable Energy Production

    OpenAIRE

    Joardder, Mohammad U. H.; Halder, P. K.; A. Rahim; Paul, N

    2014-01-01

    Biofuel produced by fast pyrolysis from biomass is a promising candidate. The heart of the system is a reactor which is directly or indirectly heated to approximately 500°C by exhaust gases from a combustor that burns pyrolysis gas and some of the by-product char. In most of the cases, external biomass heater is used as heating source of the system while internal electrical heating is recently implemented as source of reactor heating. However, this heating system causes biomass or other conve...

  12. Catalytic partial oxidation of pyrolysis oils

    Science.gov (United States)

    Rennard, David Carl

    2009-12-01

    This thesis explores the catalytic partial oxidation (CPO) of pyrolysis oils to syngas and chemicals. First, an exploration of model compounds and their chemistries under CPO conditions is considered. Then CPO experiments of raw pyrolysis oils are detailed. Finally, plans for future development in this field are discussed. In Chapter 2, organic acids such as propionic acid and lactic acid are oxidized to syngas over Pt catalysts. Equilibrium production of syngas can be achieved over Rh-Ce catalysts; alternatively mechanistic evidence is derived using Pt catalysts in a fuel rich mixture. These experiments show that organic acids, present in pyrolysis oils up to 25%, can undergo CPO to syngas or for the production of chemicals. As the fossil fuels industry also provides organic chemicals such as monomers for plastics, the possibility of deriving such species from pyrolysis oils allows for a greater application of the CPO of biomass. However, chemical production is highly dependent on the originating molecular species. As bio oil comprises up to 400 chemicals, it is essential to understand how difficult it would be to develop a pure product stream. Chapter 3 continues the experimentation from Chapter 2, exploring the CPO of another organic functionality: the ester group. These experiments demonstrate that equilibrium syngas production is possible for esters as well as acids in autothermal operation with contact times as low as tau = 10 ms over Rh-based catalysts. Conversion for these experiments and those with organic acids is >98%, demonstrating the high reactivity of oxygenated compounds on noble metal catalysts. Under CPO conditions, esters decompose in a predictable manner: over Pt and with high fuel to oxygen, non-equilibrium products show a similarity to those from related acids. A mechanism is proposed in which ethyl esters thermally decompose to ethylene and an acid, which decarbonylates homogeneously, driven by heat produced at the catalyst surface. Chapter 4

  13. Comparative assessment of municipal sewage sludge incineration, gasification and pyrolysis for a sustainable sludge-to-energy management in Greece

    Energy Technology Data Exchange (ETDEWEB)

    Samolada, M.C. [Dept. Secretariat of Environmental and Urban Planning – Decentralized Area Macedonian Thrace, Taki Oikonomidi 1, 54008 Thessaloniki (Greece); Zabaniotou, A.A., E-mail: azampani@auth.gr [Aristotle University of Thessaloniki, Dept. of Chemical Engineering, University Box 455, University Campus, 541 24 Thessaloniki (Greece)

    2014-02-15

    Highlights: • The high output of MSS highlights the need for alternative routes of valorization. • Evaluation of 3 sludge-to-energy valorisation methods through SWOT analysis. • Pyrolysis is an energy and material recovery process resulting to ‘zero waste’. • Identification of challenges and barriers for MSS pyrolysis in Greece was investigated. • Adopters of pyrolysis systems face the challenge of finding new product markets. - Abstract: For a sustainable municipal sewage sludge management, not only the available technology, but also other parameters, such as policy regulations and socio-economic issues should be taken in account. In this study, the current status of both European and Greek Legislation on waste management, with a special insight in municipal sewage sludge, is presented. A SWOT analysis was further developed for comparison of pyrolysis with incineration and gasification and results are presented. Pyrolysis seems to be the optimal thermochemical treatment option compared to incineration and gasification. Sewage sludge pyrolysis is favorable for energy savings, material recovery and high added materials production, providing a ‘zero waste’ solution. Finally, identification of challenges and barriers for sewage sludge pyrolysis deployment in Greece was investigated.

  14. Comparative assessment of municipal sewage sludge incineration, gasification and pyrolysis for a sustainable sludge-to-energy management in Greece

    International Nuclear Information System (INIS)

    Highlights: • The high output of MSS highlights the need for alternative routes of valorization. • Evaluation of 3 sludge-to-energy valorisation methods through SWOT analysis. • Pyrolysis is an energy and material recovery process resulting to ‘zero waste’. • Identification of challenges and barriers for MSS pyrolysis in Greece was investigated. • Adopters of pyrolysis systems face the challenge of finding new product markets. - Abstract: For a sustainable municipal sewage sludge management, not only the available technology, but also other parameters, such as policy regulations and socio-economic issues should be taken in account. In this study, the current status of both European and Greek Legislation on waste management, with a special insight in municipal sewage sludge, is presented. A SWOT analysis was further developed for comparison of pyrolysis with incineration and gasification and results are presented. Pyrolysis seems to be the optimal thermochemical treatment option compared to incineration and gasification. Sewage sludge pyrolysis is favorable for energy savings, material recovery and high added materials production, providing a ‘zero waste’ solution. Finally, identification of challenges and barriers for sewage sludge pyrolysis deployment in Greece was investigated

  15. An alternative approach for reusing slags from a plasma vitrification process

    Energy Technology Data Exchange (ETDEWEB)

    Kuo, Y.-M. [Department of Safety Health and Environmental Engineering, Chung Hwa University of Medical Technology, 89, Wenhwa 1st St., Rende Shiang, Tainan County 71703, Taiwan (China)], E-mail: yiming@mail.hwai.edu.tw; Tseng, H.-J. [Department of Foundry Engineering, National Tainan Industrial Vocational High School, Tainan 71075, Taiwan (China); Chang, J.-E. [Department of Environmental Engineering, National Cheng Kung University, Tainan 70101, Taiwan (China); Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China); Wang, J.-W.; Wang, C.-T. [Department of Safety Health and Environmental Engineering, Chung Hwa University of Medical Technology, 89, Wenhwa 1st St., Rende Shiang, Tainan County 71703, Taiwan (China); Chen, H.-T. [Sustainable Environment Research Center, National Cheng Kung University, Tainan 70101, Taiwan (China)

    2008-08-15

    Vitrification is widely applied to transform hazardous materials into inert slags. Raising the value of the recycled slag is an important issue from an economic point of view. In this study, an alternative approach for mixing a plasma slag with unsaturated polyester resin for making the dough-like molding composites is proposed. Physical properties, including ultimate tensile strength, Rockwell hardness, and the elongation at break, were measured to evaluate the characteristics of the composites. A scanning electron microscope and an X-ray diffractometer were used to examine the micro characteristics of the specimens. The chemical stability of the composites was estimated using the toxicity characteristic leaching procedure and a hot water bathing process. In an optimal slag loading (mass ratio of slag to unsaturated polyester resin) ranged from 0.1 to 0.2, the slag powder improved the physical properties of the composites. With an increased slag loading, excess slag powder weakened the structure of the resin, reducing the ultimate tensile strength and Rockwell hardness. The acid and water bathing tests indicated that the resin is decomposed in a hot environment. However, the slag was not destructed nor were the hazardous metals leached out. The results show that the molding method is an effective technology to recycle the slag.

  16. An alternative approach for reusing slags from a plasma vitrification process.

    Science.gov (United States)

    Kuo, Yi-Ming; Tseng, Ho-Jung; Chang, Juu-En; Wang, Jian-Wen; Wang, Chih-Ta; Chen, Hung-Ta

    2008-08-15

    Vitrification is widely applied to transform hazardous materials into inert slags. Raising the value of the recycled slag is an important issue from an economic point of view. In this study, an alternative approach for mixing a plasma slag with unsaturated polyester resin for making the dough-like molding composites is proposed. Physical properties, including ultimate tensile strength, Rockwell hardness, and the elongation at break, were measured to evaluate the characteristics of the composites. A scanning electron microscope and an X-ray diffractometer were used to examine the micro characteristics of the specimens. The chemical stability of the composites was estimated using the toxicity characteristic leaching procedure and a hot water bathing process. In an optimal slag loading (mass ratio of slag to unsaturated polyester resin) ranged from 0.1 to 0.2, the slag powder improved the physical properties of the composites. With an increased slag loading, excess slag powder weakened the structure of the resin, reducing the ultimate tensile strength and Rockwell hardness. The acid and water bathing tests indicated that the resin is decomposed in a hot environment. However, the slag was not destructed nor were the hazardous metals leached out. The results show that the molding method is an effective technology to recycle the slag. PMID:18243535

  17. Steel slag filters to upgrade phosphorus removal in constructed wetlands: two years of field experiments.

    Science.gov (United States)

    Barca, Cristian; Troesch, Stéphane; Meyer, Daniel; Drissen, Peter; Andrès, Yves; Chazarenc, Florent

    2013-01-01

    Electric arc furnace steel slag (EAF-slag) and basic oxygen furnace steel slag (BOF-slag) were used as filter substrates in two horizontal subsurface flow filters (6 m(3) each) designed to remove phosphorus (P) from the effluent of a constructed wetland. The influences of slag composition, void hydraulic retention time (HRTv), temperature, and wastewater quality on treatment performances were studied. Over a period of almost two years of operation, the filter filled with EAF-slag removed 37% of the inlet total P, whereas the filter filled with BOF-slag removed 62% of the inlet total P. P removal occurred predominantly via CaO-slag dissolution followed by Ca phosphate precipitation. P removal efficiencies improved with increasing temperature and HRTv, most probably because this affected the rates of CaO-slag dissolution and Ca phosphate precipitation. It was observed that long HRTv (>3 days) can cause high pH in the effluents (>9) as a result of excessive CaO-slag dissolution. However, at shorter HRTv (1-2 days), pH values were elevated only during the first five weeks and then stabilized below a pH of 9. The kinetics of P removal were investigated employing a first-order equation, and a model for filter design was proposed. PMID:23198779

  18. Hydraulic activity of cement mixed with slag from vitrified solid waste incinerator fly ash.

    Science.gov (United States)

    Lin, Kae-Long; Wang, Kuen-Sheng; Tzeng, Bor-Yu; Lin, Chung-Yei

    2003-12-01

    This study investigates the effects of the slag composition on the hydraulic activity in slag blended cement pastes that incorporate synthetic slag prepared by melting CaO-modified municipal solid waste incinerator fly ash. Two types of composition-modified slag were prepared for this study. First, fly ash was mixed with the modifier (CaO) at 5% and 15% (by weight) respectively, resulting in two fly ash mixtures. These mixtures were then melted at 1400 degrees C for 30 minutes and milled to produce two types of slag with different modifier contents, designated as C1-slag and C2-slag. These synthetic slags were blended with ordinary Portland cement at various weight ratios ranging from 10% to 40%. The synthetic slags presented sufficient hydraulic activity, and the heavy metal leaching concentrations all met the EPA's regulatory thresholds. The pore size distribution was determined by mercury intrusion porosimetry, and the results correlated with the compressive strength. The results also indicate that the incorporation of the 10% C1-slag tended to enhance the hydration degree of slag blended cement pastes during the early ages (3-28 days). However, at later ages, no significant difference in hydration degree was observed between ordinary Portland cement pastes and 10% C1-slag blended cement pastes. In the 10% C2-slag case, the trend was similar, but with a more limited enhancement during the early ages (3-28 days). Thus vitrified waste incinerator fly ash is a technically useful additive to cement, reducing the disposal needs for the toxic fly ash. PMID:14986718

  19. Strategies of lignite pyrolysis-gasification-oil system for CO2 emission reduction%褐煤热解-气化-制油系统的CO2减排策略

    Institute of Scientific and Technical Information of China (English)

    范洋; 李文英; 谢克昌

    2015-01-01

    褐煤热解-气化-制油系统是现代煤化工发展的一个重要研究内容。来自系统多个单元产生的CH4和CO2如果发生重整反应,将重整得到H2/CO比值较高的合成气添加到制油流程中,可实现更多的C被固定到产品中而减少CO2的直接排放量。对CH4-CO2和CH4-H2O两种重整反应方式、来自煤热解和费托合成两股甲烷气和典型的干粉气化和水煤浆气化两种流程进行了组合研究。分析结果显示,来自热解和费托合成的甲烷重整后不足以提供调节合成气H2/CO比例所需的氢气,水煤气变换反应对于褐煤制油系统来说是必需的。从C转化成油的角度来看,采用干粉气化和CH4-H2O重整的方案是较好的选择。%CO2 emission reduction is an important aspect of advanced coal chemical engineering. The CH4-CO2 reforming is one of the important choices for CO2 cycling, while the CH4-H2O reforming is able to reduce the CO2 emission from the H2 production or the adjustment of the H/C ratio of syngas. The feedstock methane can be obtained from several units of the lignite-pyrolysis-gasification-oil system. Through CH4reforming, high ratio of H2/CO syngas can be obtained and applied into the oil production system, more carbon would be fixed into the product and less CO2 is thus emitted. Two reforming reactions, two methane sources and two types of gasifier, namely typical dry powder entrained-flow gasifier and coal-water slurry entrained-flow gasifier, were investigated in this work. Results showed that methane from pyrolysis and Fischer-Tropsch synthesis is deficient in adjusting H2/CO ratio in the syngas, and the water gas shift reaction is necessary for lignite to oil system. In terms of carbon conversion to oil, the dry powder gasification-CH4-H2O reforming is the better choice.

  20. Optimising blends of blast furnace slag for the immobilisation of nuclear waste

    International Nuclear Information System (INIS)

    The preferred route for the disposal of intermediate level radioactive waste in the UK is the immobilisation in a cementitious matrix. One cement system that is used by nuclear industry is a blend of blast furnace slag (BFS) and ordinary Portland cement (OPC). The material now used for the BFS is a blend of ground granulated blast furnace slag (GGBS) and calumite, a coarser fraction of GGBS with the same composition. The aim of this project was to optimize the performance properties of this blend by analysing the rheology of the system. A series of 5 BFS blends were considered in this study to analyse the effect of particle size distribution (PSD) on the reactivity and performance of the cement powder. 3 different water/solid (w/s) ratios have been used: 0.33, 0.35 and 0.37. The isothermal calorimetry results show that the w/s ratio has minimal effect on the heat of hydration whereas the change in PSD consistently causes a chemical change. The total heat evolution conforms to UK grout formulation regulations. The semi-adiabatic calorimetry analysis suggests the PSD has an effect on the physical properties of the grouts produced. Changes in phase formation is observed within all the 5 blends at 28 days, confirming that PSD influences phase composition. This document is a poster

  1. Catalytic fast pyrolysis of lignocellulosic biomass

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Changjun; Wang, Huamin; Karim, Ayman M.; Sun, Junming; Wang, Yong

    2014-11-21

    Increasing energy demand, especially in the transportation sector, and soaring CO2 emissions necessitate the exploitation of renewable sources of energy. Despite the large variety of new energy Q3 carriers, liquid hydrocarbon still appears to be the most attractive and feasible form of transportation fuel taking into account the energy density, stability and existing infrastructure. Biomass is an abundant, renewable source of energy; however, utilizing it in a cost-effective way is still a substantial challenge. Lignocellulose is composed of three major biopolymers, namely cellulose, hemicellulose and lignin. Fast pyrolysis of biomass is recognized as an efficient and feasible process to selectively convert lignocellulose into a liquid fuel—bio-oil. However bio-oil from fast pyrolysis contains a large amount of oxygen, distributed in hundreds of oxygenates. These oxygenates are the cause of many negative properties, such as low heating values, high corrosiveness, high viscosity, and instability; they also greatly Q4 limit the application of bio-oil particularly as transportation fuel. Hydrocarbons derived from biomass are most attractive because of their high energy density and compatibility with the existing infrastructure. Thus, converting lignocellulose into transportation fuels via catalytic fast pyrolysis has attracted much attention. Many studies related to catalytic fast pyrolysis of biomass have been published. The main challenge of this process is the development of active and stable catalysts that can deal with a large variety of decomposition intermediates from lignocellulose. This review starts with the current understanding of the chemistry in fast pyrolysis of lignocellulose and focuses on the development of catalysts in catalytic fast pyrolysis. Recent progress in the experimental studies on catalytic fast pyrolysis of biomass is also summarized with the emphasis on bio-oil yields and quality.

  2. Prospects for pyrolysis technologies in managing municipal, industrial, and DOE cleanup wastes

    Energy Technology Data Exchange (ETDEWEB)

    Reaven, S.J. [State Univ. of New York, Stony Brook, NY (United States)

    1994-12-01

    Pyrolysis converts portions of municipal solid wastes, hazardous wastes, and special wastes such as tires, medical wastes, and even old landfills into solid carbon and a liquid or gaseous hydrocarbon stream. Pyrolysis heats a carbonaceous waste stream typically to 290--900 C in the absence of oxygen, and reduces the volume of waste by 90% and its weight by 75%. The solid carbon char has existing markets as an ingredient in many manufactured goods, and as an adsorbent or filter to sequester certain hazardous wastes. Pyrolytic gases may be burned as fuel by utilities, or liquefied for use as chemical feedstocks, or low-pollution motor vehicle fuels and fuel additives. This report analyzes the potential applications of pyrolysis in the Long Island region and evaluates for the four most promising pyrolytic systems their technological and commercial readiness, their applicability to regional waste management needs, and their conformity with DOE requirements for environmental restoration and waste management. This summary characterizes their engineering performance, environmental effects, costs, product applications, and markets. Because it can effectively treat those wastes that are inadequately addressed by current systems, pyrolysis can play an important complementing role in the region`s existing waste management strategy. Its role could be even more significant if the region moves away from existing commitments to incineration and MSW composting. Either way, Long Island could become the center for a pyrolysis-based recovery services industry serving global markets in municipal solid waste treatment and hazardous waste cleanup. 162 refs.

  3. Prospects for pyrolysis technologies in managing municipal, industrial, and DOE cleanup wastes

    International Nuclear Information System (INIS)

    Pyrolysis converts portions of municipal solid wastes, hazardous wastes, and special wastes such as tires, medical wastes, and even old landfills into solid carbon and a liquid or gaseous hydrocarbon stream. Pyrolysis heats a carbonaceous waste stream typically to 290--900 C in the absence of oxygen, and reduces the volume of waste by 90% and its weight by 75%. The solid carbon char has existing markets as an ingredient in many manufactured goods, and as an adsorbent or filter to sequester certain hazardous wastes. Pyrolytic gases may be burned as fuel by utilities, or liquefied for use as chemical feedstocks, or low-pollution motor vehicle fuels and fuel additives. This report analyzes the potential applications of pyrolysis in the Long Island region and evaluates for the four most promising pyrolytic systems their technological and commercial readiness, their applicability to regional waste management needs, and their conformity with DOE requirements for environmental restoration and waste management. This summary characterizes their engineering performance, environmental effects, costs, product applications, and markets. Because it can effectively treat those wastes that are inadequately addressed by current systems, pyrolysis can play an important complementing role in the region's existing waste management strategy. Its role could be even more significant if the region moves away from existing commitments to incineration and MSW composting. Either way, Long Island could become the center for a pyrolysis-based recovery services industry serving global markets in municipal solid waste treatment and hazardous waste cleanup. 162 refs

  4. Plasma Pyrolysis Assembly Regeneration Evaluation

    Science.gov (United States)

    Medlen, Amber; Abney, Morgan B.; Miller, Lee A.

    2011-01-01

    In April 2010 the Carbon Dioxide Reduction Assembly (CRA) was delivered to the International Space Station (ISS). This technology requires hydrogen to recover oxygen from carbon dioxide. This results in the production of water and methane. Water is electrolyzed to provide oxygen to the crew. Methane is vented to space resulting in a loss of valuable hydrogen and unreduced carbon dioxide. This is not critical for ISS because of the water resupply from Earth. However, in order to have enough oxygen for long-term missions, it will be necessary to recover the hydrogen to maximize oxygen recovery. Thus, the Plasma Pyrolysis Assembly (PPA) was designed to recover hydrogen from methane. During operation, the PPA produces small amounts of carbon that can ultimately reduce performance by forming on the walls and windows of the reactor chamber. The carbon must be removed, although mechanical methods are highly inefficient, thus chemical methods are of greater interest. The purpose of this effort was to determine the feasibility of chemically removing the carbon from the walls and windows of a PPA reactor using a pure carbon dioxide stream.

  5. CO2 Extraction from Ambient Air Using Alkali-Metal Hydroxide Solutions Derived from Concrete Waste and Steel Slag

    Science.gov (United States)

    Stolaroff, J. K.; Lowry, G. V.; Keith, D. W.

    2003-12-01

    To mitigate global climate change, deep reductions in CO2 emissions are required in the coming decades. Carbon sequestration will play a crucial role in this reduction. Early adoption of carbon sequestration in low-cost niche markets will help develop the technology and experience required for large-scale deployment. One such niche may be the use of alkali metals from industrial waste streams to form carbonate minerals, a safe and stable means of sequestering carbon. In this research, the potential of using two industrial waste streams---concrete and steel slag---for sequestering carbon is assessed. The scheme is outlined as follows: Ca and Mg are leached with water from a finely ground bed of steel slag or concrete. The resulting solution is sprayed through air, capturing CO2 and forming solid carbonates, and collected. The feasibility of this scheme is explored with a combination of experiments, theoretical calculations, cost accounting, and literature review. The dissolution kinetics of steel slag and concrete as a function of particle size and pH is examined. In stirred batch reactors, the majority of Ca which dissolved did so within the first hour, yielding between 50 and 250 (mg; Ca)/(g; slag) and between 10 and 30 (mg; Ca)/(g; concrete). The kinetics of dissolution are thus taken to be sufficiently fast to support the type of scheme described above. As proof-of-concept, further experiments were performed where water was dripped slowly through a stagnant column of slag or concrete and collected at the bottom. Leachate Ca concentrations in the range of 15 mM were achieved --- sufficient to support the scheme. Using basic physical principles and numerical methods, the quantity of CO2 captured by falling droplets is estimated. Proportion of water loss and required pumping energy is similarly estimated. The results indicate that sprays are capable of capturing CO2 from the air and that the water and energy requirements are tractable. An example system for

  6. Catalytic pyrolysis using UZM-39 aluminosilicate zeolite

    Science.gov (United States)

    Nicholas, Christpher P; Boldingh, Edwin P

    2013-12-17

    A new family of coherently grown composites of TUN and IMF zeotypes has been synthesized and show to be effective catalysts for catalytic pyrolysis of biomass. These zeolites are represented by the empirical formula. Na.sub.nM.sub.m.sup.n+R.sub.rQ.sub.qAl.sub1-xE.sub.xSi.sub.yO.s- ub.z where M represents zinc or a metal or metals from Group 1, Group 2, Group 3 or the lanthanide series of the periodic table, R is an A,.OMEGA.-dihalosubstituted paraffin such as 1,4-dibromobutane, Q is a neutral amine containing 5 or fewer carbon atoms such as 1-methylpyrrolidine and E is a framework element such as gallium. The process involves contacting a carbonaceous biomass feedstock with UZM-39 at pyrolysis conditions to produce pyrolysis gases comprising hydrocarbons. The catalyst catalyzes a deoxygenation reaction converting oxygenated hyrdocarbons into hydrocarbons removing the oxygen as carbon oxides and water. A portion of the pyrolysis gases is condensed to produce low oxygen biomass-derived pyrolysis oil.

  7. Catalytic pyrolysis using UZM-39 aluminosilicate zeolite

    Energy Technology Data Exchange (ETDEWEB)

    Nicholas, Christopher P; Boldingh, Edwin P

    2014-10-07

    A new family of coherently grown composites of TUN and IMF zeotypes has been synthesized and shown to be effective catalysts for catalytic pyrolysis of biomass. These zeolites are represented by the empirical formula. Na.sub.nM.sub.m.sup.n+R.sub.rQ.sub.qAl.sub.1-xE.sub.xSi.sub.yO.s- ub.z where M represents zinc or a metal or metals from Group 1, Group 2, Group 3 or the lanthanide series of the periodic table, R is an A,.OMEGA.-dihalosubstituted paraffin such as 1,4-dibromobutane, Q is a neutral amine containing 5 or fewer carbon atoms such as 1-methylpyrrolidine and E is a framework element such as gallium. The process involves contacting a carbonaceous biomass feedstock with UZM-39 at pyrolysis conditions to produce pyrolysis gases comprising hydrocarbons. The catalyst catalyzes a deoxygenation reaction converting oxygenated hydrocarbons into hydrocarbons and removing the oxygen as carbon oxides and water. A portion of the pyrolysis gases is condensed to produce low oxygen biomass-derived pyrolysis oil.

  8. Photocatalytic Desulfurization of Waste Tire Pyrolysis Oil

    Directory of Open Access Journals (Sweden)

    Napida Hinchiranan

    2011-11-01

    Full Text Available Waste tire pyrolysis oil has high potential to replace conventional fossil liquid fuels due to its high calorific heating value. However, the large amounts of sulfurous compounds in this oil hinders its application. Thus, the aim of this research was to investigate the possibility to apply the photo-assisted oxidation catalyzed by titanium dioxide (TiO2, Degussa P-25 to partially remove sulfurous compounds in the waste tire pyrolysis oil under milder reaction conditions without hydrogen consumption. A waste tire pyrolysis oil with 0.84% (w/w of sulfurous content containing suspended TiO2 was irradiated by using a high-pressure mercury lamp for 7 h. The oxidized sulfur compounds were then migrated into the solvent-extraction phase. A maximum % sulfur removal of 43.6% was achieved when 7 g/L of TiO2 was loaded into a 1/4 (v/v mixture of pyrolysis waste tire oil/acetonitrile at 50 °C in the presence of air. Chromatographic analysis confirmed that the photo-oxidized sulfurous compounds presented in the waste tire pyrolysis oil had higher polarity, which were readily dissolved and separated in distilled water. The properties of the photoxidized product were also reported and compared to those of crude oil.

  9. ISOTHERMAL PYROLYSIS OF KRAFT PULP MILL SLUDGE

    Directory of Open Access Journals (Sweden)

    Syamsudin Syamsudin

    2014-12-01

    Full Text Available Kraft pulp mill sludge cake composed of rejected wood fibers and activated sludge microorganisms. With a heating value about 14 MJ/kg (dried basis, this type of biomass had a potential as an alternative energy source. Unfortunately, it had an ash content of 27.6% and a moisture content of 80%. For reducing moisture content with minimum energy consumption, a combination of mechanical dewatering and thermal drying was studied previously. Meanwhile, experiments on isothermal pyrolysis had been carried out for further improvement on ultimate and proximate analysis of solid fuel. Final mass of char obtained from pyrolysis at 500oC was not significantly different from that of 700oC, so pyrolysis was considered to be optimum at 500oC. A char obtained from pyrolysis at temperature of 500oC had a pore surface area of 77.049 m2/g (highest among other temperatures. Kinetic of isothermal pyrolysis was well represented with a first order modified volumetric model with a frequency factor of 0.782 1/s and an activation of 34.050 kJ/mol.

  10. Analytical Applications Of Laser Powered Pyrolysis

    Science.gov (United States)

    Woodin, R. L.; Kajkowski, K. A.

    1984-05-01

    The ability to rapidly heat samples using infrared laser radiation without the complicating effects of hot surfaces offers new opportunities for pyrolysis techniques in materials characterization and process control. By using pulsed radiation, timescales on the order of microseconds are achieved, restricting the chemistry primarily to initial reactions. The homogeneous nature of laser powered heating minimizes wall reactions and improves reproducibility by eliminating effects of surface contamination in the pyrolysis reactor. In Laser Powered Homogeneous Pyrolysis (LPHP), a pulsed CO2 laser (10μm) is used to rapidly heat a gas mixture to be pyrolyzed. If the mixture does not absorb 10um radiation, a chemically inert sensitizer such as SF6 or SiF4 must be added to couple energy into the mixture. Temperatures up to 1200K can be reached, with reaction times ranging from lOpsec to lOmsec. Product analysis is by gas chromatography after a sufficient number of laser pulses to generate detectable amounts of products. Applications of LPHP to hydrocarbon mixture analysis will be presented, as well as potential applications to process control. The short reaction times in LPHP will be illustrated by methane and ethane pyrolysis, which also provide information on the details of the temperature profile during laser powered pyrolysis.

  11. Velocity and temperature distributions of coal-slag layers on magnetohydrodynamic generators walls

    Science.gov (United States)

    Pian, C. C. P.; Smith, J. M.

    1977-01-01

    Approximate analytical expressions are derived for the velocity and temperature distributions in steady state coal slag deposits flowing over MHD generator walls. Effects of slag condensation and Joule heating are included in the analysis. The transport conditions and the slag temperature at the slag-gas interface are taken to be known parameters in the formulation. They are assumed to have been predetermined either experimentally or from the slag properties and the gas dynamic calculations of the free stream flow. The analysis assumes a power law velocity profile for the slag and accounts for the coupling between the energy and momentum conservation equations. Comparisons are made with the more exact numerical solutions to verify the accuracy of the results.

  12. Effect of slag composition on iron nuggets formation from carbon composite pellets

    Directory of Open Access Journals (Sweden)

    Alberto Eloy Anduze Nogueira

    2010-06-01

    Full Text Available Iron-carbon nuggets can be obtained by high temperature reduction of iron ore by carbonaceous material when both are agglomerated together as a carbon composite pellet. During this process, the stable oxides contained in the materials will form a slag. This work investigates the effect of this slag composition on iron nugget formation. Pellets were prepared with iron ore and two different carbonaceous materials. Through the addition of Portland® cement, silica and alumina the slag composition was varied to adjust the expected liquidus temperature to 1573 and 2273 K. It has been shown that the formation of iron nuggets is favored for slags presenting low liquidus temperature. In order to further investigate this phenomenon, pellets containing iron powder and carbonaceous material, together with previously prepared slags, were also submitted to high temperature, and it has been shown that iron carburization depends on slag composition.

  13. Theoretical analysis of the interfacial phenomena during the injection of carbon particles into EAF slags

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, H.H.; Morales, R.D. [Instituto Politecnico Nacional, Mexico City (Mexico). Dept. of Metallurgy and Materials Engineering; Conejo, A.N. [Inst. Tecnologico de Morelia (Mexico)

    2001-08-01

    A theoretical analysis of FeO reduction through the injection of carbon fines in electric arc furnace slags, involving the interfacial phenomena at the liquid-gas-solid interface, has been performed using basic principles of transport phenomena and physical chemistry of steelmaking. It was found that small angle contacts between slag and carbon favour FeO reduction. Moreover, FeO in basic slags are more prone to be reduced because the interfacial liquid-gas interface has more free reaction places. In acid slags FeO reduction is difficult because the gas-liquid interface is partially filled by polymeric silicates. When the particle size is smaller than 100 {mu}m the influence of slag basicity is considerably decreased. Practical applications of these results can be found in electric arc furnace shops aiming at the mastering of slag foaming practices and energy saving. (orig.)

  14. Sintering behavior of flying slag particles in entrained-bed coal gasifiers. 3rd Report. Effect of soot on sintering behavior of flying slag particles; Kiryuso sekitan gas ka ro ni okeru hisan slag fun no shoketsu tokusei. 3. Char chu tansobun no slag shoketsu yokusei sayo

    Energy Technology Data Exchange (ETDEWEB)

    Ueda, A.; Kida, E. [Babcock Hitachi K.K., Tokyo (Japan)

    1997-05-25

    The effect of char addition on sintering behavior of flying slag particles in an entrained-bed coal gasifier was examined using four kinds of amorphous water-quenched slag obtained at the pilot plant of HYCOL. This plant was designed to gasify 50 tons of coal per day. The sintering temperatures of the four slags without char were all approximately 800{degree}C. However, Taiheiyo coal slag did not sinter at 900{degree}C when the char added. It was considered that the char collected by the cyclon was a mixture of soot and unburned coal particles and the soot prevented the slag from sintering. Therefore, the effect of soot on sintering behavior was clarified using carbon black as soot. SEM and EDX analyses showed that very small soot particles acted as a dispersant in the slag. 12 refs., 13 figs., 2 tabs.

  15. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  16. Applicability of law of mass action to distribution of manganese between slag melts and liquid iron

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    According to the law of mass action and the coexistence theory of slag structure, the distribution of man ganese between MnO-FeO-SiO2 and MgO-MnO-FeO-SiO2 slag melts as well as liquid iron was analyzed. It is shown that K ′Mn and K Mno are only dependent on temperature and don' t change with basicities and compositions of slag melts. So the distribution of manganese between the above mentioned slag melts and molten iron obeys the law of mass action. But anal ysis of experimental results from other sources shows that K′Mn and K Mno really change with basicities of slag, which is probably arisen from not approaching equilibrium under low basicity slag melts.

  17. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 950 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  18. Red thermoluminescence of quartz and its application in dating archaeometallurgical slag.

    Science.gov (United States)

    Haustein, M; Krbetschek, M R

    2002-01-01

    Slag is often the only relic of early pyrometallurgical processes. In archaeological research information about the age of slag deposits is needed and diflicult to obtain with traditional methods. Thermoluminescence has a great potential in this field, because the smelting process leads to a well defined resetting of the 'Luminescence Clock'. Metallurgical slag generally consists of many components, artificial secondary minerals, e.g. fayalite and glass phases usually being the dominant parts. Primary minerals, called relics, are also components or slag. Such a complex composition leads to large difficulties in palaeodose determation if the bulk slag is used. To overcome these problems defined phases of the slag have been separated. Palaeodose determination has been carried out on separated quartz fractions by 'Single Aliquot Regeneration' procedures using the 620 nm emission. The dose rate was determined by high-resolution gamma spectrometry. Alpha autoradiography was carried out to get information about the distribution of radionuclides. The study includes first dating results. PMID:12382771

  19. Evaluation of candidate boiler coal slags for hydrogen sulfide removal from producer gas

    International Nuclear Information System (INIS)

    Six type of coal slags were tested for H2S retention in a TGA reactor under conditions simulating modern coal gasifiers (850 - 1000 deg. and 0.7-1.1 vol % H2S). Results based on analysis from XRD and SEM/EDS showed that the iron contained in the slag was responsible for the removal of H2S in the form of Fes1.1. The reactivity of slag for H2S removal achieved at 850 deg. and 1.1% H2S varied between 7 and 30%. This was found to increase with increasing iron content in slag. Slag reactivity with H2S could be enhanced by decreasing the slag particle size and/ or raising the sulfidation reaction temperature. (author).20 refs., 5 figs. 2 tabs

  20. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Volume 1, Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-02-01

    A major objective of the coal-fired high performance power systems (HIPPS) program is to achieve significant increases in the thermodynamic efficiency of coal use for electric power generation. Through increased efficiency, all airborne emissions can be decreased, including emissions of carbon dioxide. High Performance power systems as defined for this program are coal-fired, high efficiency systems where the combustion products from coal do not contact the gas turbine. Typically, this type of a system will involve some indirect heating of gas turbine inlet air and then topping combustion with a cleaner fuel. The topping combustion fuel can be natural gas or another relatively clean fuel. Fuel gas derived from coal is an acceptable fuel for the topping combustion. The ultimate goal for HIPPS is to, have a system that has 95 percent of its heat input from coal. Interim systems that have at least 65 percent heat input from coal are acceptable, but these systems are required to have a clear development path to a system that is 95 percent coal-fired. A three phase program has been planned for the development of HIPPS. Phase 1, reported herein, includes the development of a conceptual design for a commercial plant. Technical and economic feasibility have been analysed for this plant. Preliminary R&D on some aspects of the system were also done in Phase 1, and a Research, Development and Test plan was developed for Phase 2. Work in Phase 2 include s the testing and analysis that is required to develop the technology base for a prototype plant. This work includes pilot plant testing at a scale of around 50 MMBtu/hr heat input. The culmination of the Phase 2 effort will be a site-specific design and test plan for a prototype plant. Phase 3 is the construction and testing of this plant.

  1. Thermodynamic method of establishing the pyrolysis enthalpy of solid fuels

    Energy Technology Data Exchange (ETDEWEB)

    Postrzednik, S.

    1989-02-01

    This article presents a new method of establishing the pyrolysis enthalpy (heat) of solid fuels by exploiting the differential energy and material balance for the pyrolysis process. To this end, two values are utilised - temperature T and the concentration of volatile matter xi/sub FB/ - which unambiguously describe the course of pyrolysis. Progressive changes in concentration are determined with the aid of appropriate kinetic relationships for fuel pyrolysis.

  2. Processing real-world waste plastics by pyrolysis-reforming for hydrogen and high-value carbon nanotubes

    OpenAIRE

    Wu, C.; Nahil, MA; Miskolczi, N; Huang, J; Williams, PT

    2014-01-01

    Producing both hydrogen and high-value carbon nanotubes (CNTs) derived from waste plastics is reported here using a pyrolysis-reforming technology comprising a two-stage reaction system, in the presence of steam and a Ni-Mn-Al catalyst. The waste plastics consisted of plastics from a motor oil container (MOC), commercial waste high density polyethylene (HDPE) and regranulated HDPE waste containing polyvinyl chloride (PVC). The results show that hydrogen can be produced from the pyrolysis-refo...

  3. Effect of Superfine Slag Powder on HPC Properties

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A superfine slag powder (SP) made from granulated blast furnace slag incorporating activators by using special millingtechnique, was used as supplementary cementitious material in high performance concrete (HPC), replacing part ofthe mass of normal Portland cement. The effects of the SP on the workability, mechanical and crack self-healingproperties of HPC were studied. The hydration process and microstructure characteristics were investigated by X-raydiffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The crack self-healing capacitywas evaluated by Brazilian test. The test results indicate that the SP has especially supplementary effect on waterreducing and excellent property of better control of slump loss. The concrete flowability increases remarkably withthe increase of SP replacement level in the range of 20% to 50%. The compressive and splitting tensile strengthsof HPC containing SP are higher than the corresponding strength of the control concrete at all ages. The crackself-healing ability is highly dependent on SP content of HPC.

  4. Influence of the composition of cement kiln dust on its interaction with fly ash and slag

    Energy Technology Data Exchange (ETDEWEB)

    Chaunsali, Piyush, E-mail: chaunsa2@illinois.edu [Department of Civil and Environmental Engineering, University of Illinois, Urbana-Champaign, IL 61801 (United States); Peethamparan, Sulapha, E-mail: speetham@clarkson.edu [Department of Civil and Environmental Engineering, Clarkson University, Potsdam, NY 13699 (United States)

    2013-12-15

    Cement kiln dust (CKD), a by-product of the cement industry, contains significant amounts of alkali, free lime, chloride and sulfate. Wide variation reported in the chemical composition of CKDs limits their potential application as a sustainable binder component in concrete. In the current study, the performance of two different CKDs as components in a novel binder is evaluated. Several binders are developed by blending CKDs with fly ash or slag. Binders with 70% CKD were prepared at a water-to-binder ratio of 0.4, and heat-cured at 75 °C to accelerate the strength development. The hydration progress was monitored using X-ray diffraction, and morphological examination was performed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Ettringite and calcium aluminosilicate hydrate (C-A-S-H) were identified as the main hydration products in the hardened binder system. Strength development of CKD-based binder was found to be significantly influenced by its free lime and sulfate contents. -- Highlights: •Interaction of cement kiln dust with fly ash and slag was explored. •CKD with higher free lime and sulfate content increased the strength of binder. •C-S-H like reaction gel with fibrillar morphology is observed in CKD-based binders.

  5. Task 3.15 -- Impacts of low-NO{sub x} combustion on fly ash and slagging

    Energy Technology Data Exchange (ETDEWEB)

    Zygarlicke, C.J.; McCollor, D.P.

    1997-11-01

    This project by the Energy and Environmental Research Center (EERC) focuses on the issues of entrained-ash formation and slagging for low-NO{sub x} combustion systems in general. Time-resolved combustion tests under conventional and low-NO{sub x} conditions have been conducted to note particle-size formation and slagging deposition. Results will be used to support demonstration projects at the utility boiler scale. The results from this work are yielding an increased understanding of the mechanisms of ash formation during low-NO{sub x} combustion along with methods for enhancing heat transfer and fly ash collectibility. Specific objectives of this research project include (1) determining whether initial char and ash generated under low-NO{sub x} conditions have greater tendencies for slagging than conventionally generated ash and (2) determining the differences, if any, between particle size and composition for entrained ash generated under low-NO{sub x} and conventional combustion conditions. Progress on this sub-task is presented.

  6. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V.F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  7. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    International Nuclear Information System (INIS)

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

  8. Heat Recovery from High Temperature Slags: A Review of Chemical Methods

    OpenAIRE

    Yongqi Sun; Zuotai Zhang; Lili Liu; Xidong Wang

    2015-01-01

    Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have ...

  9. Characterization and immobilization of white slag from secondary metallurgical processes in cementitious composites

    OpenAIRE

    Zalar Serjun, Vesna

    2015-01-01

    The fundamental objective of this study was to define such a cement composite with the addition of white (ladle) slag, which will provide functionality for selected purposes and furthermore, prevent the leaching of toxic elements into the environment. The recovery (recycling) of secondary metallurgical slags from stainless steel production has an important synergistic impact on the environment. In this study, detailed characterization of slag derived from two different ladle refin...

  10. Short review on the origin and countermeasure of biomass slagging in grate furnace

    OpenAIRE

    Yiming eZhu; Yanqing eNiu; Houzhang eTan; Xuebin eWang

    2014-01-01

    Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structu...

  11. Effects of slag-based silicon fertilizer on rice growth and brown-spot resistance.

    Science.gov (United States)

    Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

    2014-01-01

    It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization. PMID:25036893

  12. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    OpenAIRE

    Li-Na Zhang; Wang Xiao-Yong; Kyung-Taek Koh

    2016-01-01

    Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydra...

  13. Stabilization of basic oxygen furnace slag by hot-stage carbonation treatment

    OpenAIRE

    Santos, Rafael; Ling, Da; Sarvaramini, Amin; Guo, Muxing; Elsen, Jan; Larachi, Faïçal; Beaudoin, Georges; Blanpain, Bart; Van Gerven, Tom

    2012-01-01

    Treatment and disposal of Basic Oxygen Furnace (BOF) slag, a residue of the steel production process characterized by high basicity and propensity for heavy metal leaching, is a costly burden on metallurgical plants; a sustainable valorization route is desired. The stabilization of BOF slag utilizing hot-stage carbonation treatment was investigated; this approach envisions carbonation during the hot-to-cold pathway followed by the material after the molten slag is poured and solidified. Three...

  14. Abatement of Chromium Emissions from Steelmaking Slags - Cr Stabilization by Phase Separation

    OpenAIRE

    Albertsson, Galina

    2013-01-01

    Chromium is an important alloying element in stainless steel but also environmentally harmful element. A number of mineralogical phases present in the slag matrix can contain chromium and lead to chromium leaching. Chromium in slag if not stabilized, could oxidize to the cancerogenic hexavalent state, and leach out if exposed to acidic and oxygen rich environment. Other environmental concerns are slag dusting and chromium escape to the atmosphere. Despite the fact that there is a certain risk...

  15. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region. PMID:16982138

  16. Cellulose-Lignin interactions during slow and fast pyrolysis

    NARCIS (Netherlands)

    Hilbers, T.J.; Wang, Z.; Pecha, B.; Westerhof, R.J.M.; Kersten, S.R.A.; Pelaez-Samaniego, M.R.; Garcia-Perez, M.

    2015-01-01

    The interactions between lignin and cellulose during the slow pyrolysis of their blends were studied by means of Thermogravimetric Analysis (TGA) and Scanning Electron Microscopy (SEM). Fast pyrolysis was studied using Pyrolysis-Gas Chromatography/Mass Spectroscopy (Py–GC/MS). Crystalline cellulose

  17. Effects of Nonequilibrium Chemistry and Darcy-Forchheimer Pyrolysis Flow for Charring Ablator

    Science.gov (United States)

    Chen, Yih-Kanq; Milos, Frank S.

    2013-01-01

    The fully implicit ablation and thermal response code simulates pyrolysis and ablation of thermal protection materials and systems. The governing equations, which include energy conservation, a three-component decomposition model, and a surface energy balance, are solved with a moving grid.This work describes new modeling capabilities that are added to a special version of code. These capabilities include a time-dependent pyrolysis gas flow momentum equation with Darcy-Forchheimer terms and pyrolysis gas species conservation equations with finite rate homogeneous chemical reactions. The total energy conservation equation is also enhanced for consistency with these new additions. Two groups of parametric studies of the phenolic impregnated carbon ablator are performed. In the first group, an Orion flight environment for a proposed lunar-return trajectory is considered. In the second group, various test conditions for arcjet models are examined. The central focus of these parametric studies is to understand the effect of pyrolysis gas momentum transfer on material in-depth thermal responses with finite-rate, equilibrium, or frozen homogeneous gas chemistry. Results indicate that the presence of chemical nonequilibrium pyrolysis gas flow does not significantly alter the in-depth thermal response performance predicted using the chemical equilibrium gas model.

  18. Distribution of heavy metals during pyrolysis of waste printed circuit boards

    Institute of Scientific and Technical Information of China (English)

    PENG Shao-hong; CHEN Lie-qiang; CAI Ming-zhao; WANG Yun-yu

    2006-01-01

    The volatilization behavior of Cu, Pb, Sn, Sb, Ni, Zn, Mn, Co, Cr, Cd during pyrolysis of waste printed circuit boards was investigated in a bench-scale fixed-bed pyrolysis system. It was found that volatility of heavy metals increases with operating temperature elevating, and bromine and vacuum have an obvious promoting effect on volatility of most of heavy metals. Over 99% weight of Cu and Ni are still remained in solid residue after pyrolysis, about 20% weight of Sb, Zn and Cd are transfered into liquid and gas during a pyrolysis process at 600 ℃, volatilization fractions of Pb, Sn, Mn, Co, Cr are less than 10% at the same conditions. The contents of heavy metals in liquid and gas products depend on not only volatility of metals, but also their initial contents in printed circuit boards, pyrolysis liquid and gas are primarily contaminated by Cu, Pb, Sn,Sb and Zn, their contents in liquid vary from 102 to 103 μg/mL, Mn, Co, Cr, Cd were detected only at very low level, less than 10 μg/mL.

  19. Novel technique for coal pyrolysis and hydrogenation product analysis. Quarterly report, June 1, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Pfefferle, L.D.

    1992-12-31

    This report covers the last quarter of the last year of the three-year grant period. In the final project year, we concentrated on the pyrolysis and oxidative pyrolysis of large hydrocarbons and mixtures of large and small hydrocarbons in order to develop the VUV-MS technique for compounds more representative of those in coal pyrolysis applications. Special focus was directed at the pyrolysis and oxidative pyrolysis of benzene and benzene acetylene mixtures. The acetylene/benzene mixtures were used to gain a better understanding of the mechanisms of molecular growth in such systems specifically to look at the kinetics of aryl-aryl reactions as opposed to small molecule addition to phenyl radicals. Sarofim and coworkers at MIT have recently demonstrated the importance of these reactions in coal processing environments. In the past, the growth mechanism for the formation of midsized PAH has been postulated to involve primarily successive acetylene additions to phenyl-type radicals, our work confmns this as an important mechanism especially for smaller PAH but also investigates conditions where biaryl formation can play an important role in higher hydrocarbon formation.

  20. A ceramic matrix composite based on polymerization and pyrolysis of ethynylated aromatics

    Science.gov (United States)

    Hurwitz, F. I.

    1985-01-01

    A number of ethynylated aromatic monomers recently have been synthesized which thermally homopolymerize and copolymerize to produce rigid, highly cross-linked polymers with high thermal stability (Tg of about 450 C). On pyrolysis, these polymers lose few volatiles (more than 85 percent char yield) to yield carbon bodies of relatively low porosity. These properties render the ethynylated aromatics of significant interest as matrices for high temperature composites. Incorporation of a SiC particle filler in the matrix improves the rheology of the system and minimizes shrinkage during pyrolysis. Several unidirectional composites have been fabricated combining a graphite or boria-alumina-silica continuous reinforcement with an ethynylated aromatic polymer matrix and SiC filler. Thermogravimetric analysis of composite pyrolysis behavior was used to determine reaction kinetics and to establish a composite fabrication cycle. Composites retained 95 percent of their green weight on pyrolysis. Microstructure of the green and pyrolyzed composites is characterized for materials pyrolyzed at 600 C in vacuum and argon as well as for laminates heated at 1200 C in argon following pyrolysis.

  1. Alternative concrete based on alkali-activated slag

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    2008-09-01

    Full Text Available This article reports the results of related to on the performance of concrete made with waterglass (Na2SiO3•nH2O + NaOH-activated Colombian granulated blast furnace slag. The mechanical strength and durability properties this alkali-activated slag concrete (AAS were compared to the properties of ordinary Portland cement concrete (OPC with the same proportion of binder, which ranged from 340 to 512 kg per m3 of concrete. The results indicated that increasing the proportion of slag led to improvements in the properties studied.El propósito de este artículo es dar a conocer los resultados de la evaluación del comportamiento de mezclas de hormigón producidas a partir de la activación con waterglass (Na2SiO3•nH2O + NaOH de una escoria siderúrgica granulada de alto horno colombiana. Las propiedades mecánicas y de durabilidad de los hormigones activados alcalinamente (AAS se comparan con las correspondientes mezclas de hormigón de cemento Portland (OPC producidas con igual proporción de ligante. Estas proporciones variaron entre 340 y 512 kg por m3 de hormigón. Los resultados obtenidos indican que incrementos en la proporción de la escoria contribuye a la mejora de las propiedades evaluadas.

  2. Digested sewage sludge solidification by converter slag for landfill cover.

    Science.gov (United States)

    Kim, Eung-Ho; Cho, Jin-Kyu; Yim, Soobin

    2005-04-01

    A new technology for solidification of digested sewage sludge referred to as converter slag solidification (CSS) has been developed using converter slag as the solidifying agent and quick lime as the solidifying aid. The CSS technology was investigated by analyzing the physicochemical properties of solidified sludge and determining its microstructural characteristics. The feasibility of using solidified sludge as a landfill cover material was considered in the context of the economical recycling of waste. Sludge solidified using the CSS technology exhibited geotechnical properties that are appropriate for replacing currently used cover soil. Microscopic analyses using XRD, SEM and EDS revealed that the main hydrated product of solidification was CSH (CaO . SiO2 . nH2O), which may play an important role in the effective setting process. Negligible leaching of heavy metals from the solidified sludge was observed. The solidification process of the hydrated sludge, slag and quicklime eliminated the coliform bacteria. Recycled sewage sludge solidified using CCS technology could be used as an effective landfill cover. PMID:15763091

  3. Simulation of past exposure in slag wool production.

    Science.gov (United States)

    Fallentin, B; Kamstrup, O

    1993-08-01

    A survey of the working conditions at a Danish slag wool production factory during the early technological phase in the 1940s is presented. No exposure data, however, are available for that period. So, a full-scale simulation of the past production of slag wool has been performed. Air monitoring was carried out in the working area around the cupola furnace. The aim was to measure exposure to air pollutants other than fibres. Such exposure might have confounded a possible association between lung cancer and exposure to fibres, in the early technological phase of slag wool production. The simulation experiment demonstrated exposure to PAH, a known lung carcinogen. The effect of other concurrent exposures is difficult to assess. Time-weighted average concentrations of particulate material ranged between 12.9 and 49.1 mg m-3 at the upper decks around the cupola. Corresponding concentrations of the dominant metals zinc and lead were 4.4-22.7 mg Zn m-3 and 0.9-4.7 mg Pb m-3. Significant concentrations of PAH up to 269 micrograms PAH m-3 (4 micrograms BaP m-3) occurred during ignition of the cupola furnace. The carbon monoxide level reached 270 ppm also during ignition. PMID:8379619

  4. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  5. Processing fine stainless-steel slag using spiral concentration.

    Science.gov (United States)

    Wolfe, Eric R; Klima, Mark S

    2008-04-01

    In this study, the effectiveness of spiral concentration to process a fine (-1 mm) stainless-steel slag was evaluated. Specifically, testing was conducted to determine the feasibility of producing a high metal content stainless steel product and a low metal content aggregate product. This involved investigating a key operating variable for both five-and seven-turn spiral concentrators. The raw slag and spiral products were characterized to determine their respective size and metal distributions. Separation testing was carried out using the two full-scale spiral concentrators to evaluate the effects of feed solids concentration on spiral performance at solids feed rates ranging from 15 to 30 kg/min. The results indicated that under certain conditions, a high-quality metal fraction could be produced. For example, using the five-turn spiral, a product containing 95% metal was obtained at a low metal recovery. Both spirals were ineffective at concentrating the aggregate fraction. Overall, the feed solids concentration did not significantly affect the quality or recoveries of the products, particularly for feed solids concentrations less than 35% by weight. In order to improve the metal recoveries and to produce a low-metal aggregate material, reprocessing of the product streams and/or additional liberation of the raw slag would be required. PMID:18324536

  6. The fast pyrolysis of oilseed rape

    Energy Technology Data Exchange (ETDEWEB)

    Bridgwater, A.V.; Dick, C.M.; Hague, R.A.

    1996-12-31

    Rape meal, rape straw and rape seeds have all been successfully pyrolysed at temperatures ranging from 450{sup o}C to 525{sup o}C, in a fluidized bed pyrolysis reactor. An accumulation of char particles, retaining the shape of the original rape seed, caused some problems and these would have to be overcome in large scale continuous use of the process, possibly using higher fluidisation velocities. Rape straw did not cause such blockages, making it suitable as a fast pyrolysis feedstock. Rape meal caused considerable clogging requiring increased fluidising and feed gas flow rates. Odour problems were also worse. Strategies for whole crop pyrolysis are outlined along with necessary future research. (UK)

  7. Pyrolysis of TBP waste with synthetic mica

    International Nuclear Information System (INIS)

    One method for treatmenting radioactive waste solvents from a spent fuel reprocessing plant is to convert them to solid inorganic products for stable long-term storage. This study examines the pyrolysis of waste tri- butyl phosphate (TBP) with synthetic mica compound using radioactive tracers and measuring the radioactive tracers retention in the stratiform structure of the synthetic mica pyrolysis product. Cold testing was performed with pure TBP, and hot testing was performed with 103Ru, 131I, 125Sb and 137Cs tracers. The pyrolysis product was composed of stable compounds with nearly complete adsorption of 103Ru, 125Sb and 137Cs tracers. The decomposed TBP waste was present as a phosphate

  8. Effect of Catalytic Pyrolysis Conditions Using Pulse Current Heating Method on Pyrolysis Products of Wood Biomass

    OpenAIRE

    Sensho Honma; Toshimitsu Hata; Takashi Watanabe

    2014-01-01

    The influence of catalysts on the compositions of char and pyrolysis oil obtained by pyrolysis of wood biomass with pulse current heating was studied. The effects of catalysts on product compositions were analyzed using GC-MS and TEM. The compositions of some aromatic compounds changed noticeably when using a metal oxide species as the catalyst. The coexistence or dissolution of amorphous carbon and iron oxide was observed in char pyrolyzed at 800°C with Fe3O4. Pyrolysis oil compositions chan...

  9. Modelling solid-convective flash pyrolysis of straw and wood in the Pyrolysis Centrifuge Reactor

    DEFF Research Database (Denmark)

    Bech, Niels; Larsen, Morten Boberg; Jensen, Peter Arendt;

    2009-01-01

    the kinetics of the pyrolysis reactions the Broido-Shafizadeh scheme is employed with cellulose parameters for wood and modified parameters for straw to include the catalytic effect of its alkali-containing ash content. The model describes the presented experimental results adequately for engineering...... purposes for both wood and straw feedstock even though conditions for ablative pyrolysis from a reaction engineering point of view are not satisfied. Accordingly, even though the concept of an ablatively melting particle may constitute a limiting case, it can still be used to model flash pyrolysis provided...

  10. Corrosion of ceramics for slag removal in IGCC-power plants; Korrosion von Keramiken fuer die Fluessigascheabscheidung in IGCC-Kraftwerken

    Energy Technology Data Exchange (ETDEWEB)

    Fuerst, Denny

    2012-06-12

    Coal gasification and the subsequent production of electricity from syngas in combined-cycle powerplants allows plant efficiencies of up to 43% (LHV). Existing technologies allow up to 50% in the short term. Efficiencies beyond 50% however, require concepts and technologies that still need a certain amount of research and development. One such method to raise plant efficiencies would be a high temperature (at temperatures above the melting point of the ash) syngas cleaning. To effectively utilize the heat from the syngas and enable high turbine inlet temperatures, it is necessary to remove slag particles from the hot gas. The feasibility of such a hot syngas cleaning has been successfully demonstrated for the Pressurized Pulverized Coal Combustion (PPCC) by passing the hot gas through a bed of ceramic balls for slag removal. In order to apply this concept to IGCC powerplants the slag resistance of various ceramic materials had to be investigated under gasifying conditions. Therefore, lab-made ceramics and commercially available refractory materials where treated with liquid slag at 1600 C in a number of reducing atmospheres. At first, three synthetic slags with different basicity were used and after evaluating the results, selected materials were treated with a gasifier slag under continuous conditions. It was shown that both slag and ceramic have to be adjusted to ensure a sufficient corrosion resistance of the ceramic bed for slag removal. Furthermore, the impact of the porosity of the utilized ceramic on the corrosion resistance was shown. The composition of the reducing atmosphere (mainly the partial pressure of Oxygen) affected both physical and chemical properties of the slag via slag components that could easily be reduced or oxidized. The materials most suitable for use in slag separation were found to be dense chromium oxide and other ceramics containing a high amount of chromium oxide. [German] Mit Kohlevergasung und der anschliessenden Stromerzeugung in

  11. Gasification slag rheology and crystalline phase formation in titanium-calcium-alumina-silica-rich glass

    Energy Technology Data Exchange (ETDEWEB)

    Brooker, D.D. [Texaco, Inc., Beacon, NY (United States); Oh, M.S. [Hongik Univ., Seoul (Korea, Republic of)

    1996-10-01

    The Texaco Gasification Process employs a high temperature and pressure slagging gasifier, in which the viscosity of the slag plays a key role in determining operating conditions. The empirical models available in the literature as well as laboratory testing have concentrated on low titanium feeds. During the gasification of waste material, titanium oxide will become an important element in controlling the ash and slag behavior. Slag viscosity was measured at temperatures in the range of 1150-1500{degrees}C under reducing atmosphere with 0-30% titanium in combination with calcium-alumina-silica rich feeds to gain a better understanding of the slag theology. The slag viscosities with most titanium-rich slags showed the behavior of a crystalline slag with T{sub cv} of 1250{degrees}C. Crystalline phase analyses of the slag samples revealed that titanium oxide crystal will nucleate, but the glass phase is dominated by calcium-titanium-silicate and calcium-alumina-silicate glasses which have low melting points.

  12. Stabilization effects of surplus soft clay with cement and GBF slag

    Institute of Scientific and Technical Information of China (English)

    LU Jiang; Chirdchanin MODMOLTIN; Katsutada ONITSUKA

    2004-01-01

    Utilization of industrial waste and surplus construction soft clay as construction material was recommended, and many attempts at geotechnical waste utilization were undertaken. This study aimed at the application of cement and a kind of industrial wastes, i.e. granulated blast furnace slag, on stabilization of surplus soft clay. The results showed that the cement and slag can successfully stabilize Ariake clays even though this high organic clay fails to be stabilized by lime and cement. Addition of slag in cement for stabilization induces higher strength than cement alone for longer curing time. The application of the cement with slag is more suitable than cement alone for stabilization because of economical consideration.

  13. Reclamation and reuse of MWI slags under the aspect of ground water protection

    International Nuclear Information System (INIS)

    Some importants aspects of ground water protection are discussed, with regard to MWI-slag reclamation and reuse as construction material. The effects of a treatment process on residual organic compounds of slag material have to be regarded as very positive. Directed chemical influencing of the hydratation process directly after incineration offers new perspectives for generating slag with potentially little and constant elution behaviour. The authors welcome the new, sharpened demands on reuse of MWI-slag in Northrhine-Westfalia. This challenge can be met by the proposed treatment procedure without problems. (orig.)

  14. A Microstructure Based Strength Model for Slag Blended Concrete with Various Curing Temperatures

    Directory of Open Access Journals (Sweden)

    Li-Na Zhang

    2016-01-01

    Full Text Available Ground granulated blast furnace slag, which is a byproduct obtained during steel manufacture, has been widely used for concrete structures in order to reduce carbon dioxide emissions and improve durability. This paper presents a numerical model to evaluate compressive strength development of slag blended concrete at isothermal curing temperatures and time varying curing temperatures. First, the numerical model starts with a cement-slag blended hydration model which simulates both cement hydration and slag reaction. The accelerations of cement hydration and slag reaction at elevated temperatures are modeled by Arrhenius law. Second, the gel-space ratios of hardening concrete are calculated using reaction degrees of cement and slag. Using a modified Powers’ gel-space ratio strength theory, the strength of slag blended concrete is evaluated considering both strengthening factors and weakening factors involved in strength development process. The proposed model is verified using experimental results of strength development of slag blended concrete with different slag contents and different curing temperatures.

  15. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  16. The Early Strength of Slag Cements with Addition of Hydrate Microcrystals

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effect of hydrate microcrystals such as calcium silicate hydrates (CSH) and ettringite on the early strength of slag cements was studied.The authors explored the possibility of improving the early strength of the slag cement by applying crystal seed technology.It is shown that slag crystal seeds make the early strength of the cement increased due to the action of hydrate crystal seeds,which speed up the hydration of clinker minerals in the nucleation of ettringite.Therefore,the early strength of the slag cement is obviously improved.

  17. Reaction pathways of propene pyrolysis.

    Science.gov (United States)

    Qu, Yena; Su, Kehe; Wang, Xin; Liu, Yan; Zeng, Qingfeng; Cheng, Laifei; Zhang, Litong

    2010-05-01

    The gas-phase reaction pathways in preparing pyrolytic carbon with propene pyrolysis have been investigated in detail with a total number of 110 transition states and 50 intermediates. The structure of the species was determined with density functional theory at B3PW91/6-311G(d,p) level. The transition states and their linked intermediates were confirmed with frequency and the intrinsic reaction coordinates analyses. The elementary reactions were explored in the pathways of both direct and the radical attacking decompositions. The energy barriers and the reaction energies were determined with accurate model chemistry method at G3(MP2) level after an examination of the nondynamic electronic correlations. The heat capacities and entropies were obtained with statistical thermodynamics. The Gibbs free energies at 298.15 K for all the reaction steps were reported. Those at any temperature can be developed with classical thermodynamics by using the fitted (as a function of temperature) heat capacities. It was found that the most favorable paths are mainly in the radical attacking chain reactions. The chain was proposed with 26 reaction steps including two steps of the initialization of the chain to produce H and CH(3) radicals. For a typical temperature (1200 K) adopted in the experiments, the highest energy barriers were found in the production of C(3) to be 203.4 and 193.7 kJ/mol. The highest energy barriers for the production of C(2) and C were found 174.1 and 181.4 kJ/mol, respectively. These results are comparable with the most recent experimental observation of the apparent activation energy 201.9 +/- 0.6 or 137 +/- 25 kJ/mol. PMID:20082392

  18. Pyrolysis and volatilization of cocaine

    International Nuclear Information System (INIS)

    The increasing popularity of inhaling cocaine vapor prompted the present study, to determine cocaine's fate during this process. The free base of [3H]cocaine (1 microCi/50 mg) was added to a glass pipe, which was then heated in a furnace to simulate freebasing. Negative pressure was used to draw the vapor through a series of glass wool, ethanol, acidic, and basic traps. Air flow rate and temperature were found to have profound effects on the volatilization and pyrolysis of cocaine. At a temperature of 260 degrees C and a flow rate of 400 mL/min, 37% of the radioactivity remained in the pipe, 39% was found in the glass wool trap, and less than 1% in the remainder of the volatilization apparatus after a 10-min volatilization. Reducing the air flow rate to 100 mL/min reduced the amount of radioactivity collected in the glass wool trap to less than 10% of the starting material and increased the amount that remained in the pipe to 58%. GC/MS analysis of the contents of the glass wool trap after volatilization at 260 degrees C and a flow rate of 400 mL/min revealed that 60% of the cocaine remained intact, while approximately 6 and 2% of the starting material was recovered as benzoic acid and methylecgonidine, respectively. As the temperature was increased to 650 degrees C, benzoic acid and methylecgonidine accounted for 83 and 89% of the starting material, respectively, whereas only 2% of the cocaine remained intact. Quantitation of cocaine in the vapor during the course of volatilization revealed high concentrations during the first two min and low concentrations for the remaining time

  19. Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

    2012-10-01

    A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

  20. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.