WorldWideScience

Sample records for aluminum coatings

  1. Chrome - Free Aluminum Coating System

    Science.gov (United States)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  2. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  3. Composite hydrophilic coating for conditioner aluminum fins

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    To solve the so-called "white rust" and 'water bridge" problems of the aluminum fins for heat exchanger of automobile air conditioner, aimed at nationalizing the art of hydrophilic coating technology, the choice of coating forming and curing materials was investigated. By measuring the water contact angle, SEM surface scanning and ingredients analysis of the coating, optimal parameters and composition are acquired. The coating forming mechanisms of the composition was also expatiated. The coating obtained has good hydrophilic and other properties.

  4. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  5. Thermal coatings for titanium-aluminum alloys

    Science.gov (United States)

    Cunnington, George R.; Clark, Ronald K.; Robinson, John C.

    1993-01-01

    Titanium aluminides and titanium alloys are candidate materials for use in hot structure and heat-shield components of hypersonic vehicles because of their good strength-to-weight characteristics at elevated temperature. However, in order to utilize their maximum temperature capability, they must be coated to resist oxidation and to have a high total remittance. Also, surface catalysis for recombination of dissociated species in the aerodynamic boundary layer must be minimized. Very thin chemical vapor deposition (CVD) coatings are attractive candidates for this application because of durability and very light weight. To demonstrate this concept, coatings of boron-silicon and aluminum-boron-silicon compositions were applied to the titanium-aluminides alpha2 (Ti-14Al-21Nb), super-alpha2 (Ti-14Al-23-Nb-2V), and gamma (Ti-33Al-6Nb-1Ta) and to the titanium alloy beta-21S (Ti-15Mo-3Al-3Nb-0.2Si). Coated specimens of each alloy were subjected to a set of simulated hypersonic vehicle environmental tests to determine their properties of oxidation resistance, surface catalysis, radiative emittance, and thermal shock resistance. Surface catalysis results should be viewed as relative performance only of the several coating-alloy combinations tested under the specific environmental conditions of the LaRC Hypersonic Materials Environmental Test System (HYMETS) arc-plasma-heated hypersonic wind tunnel. Tests were also conducted to evaluate the hydrogen transport properties of the coatings and any effects of the coating processing itself on fatigue life of the base alloys. Results are presented for three types of coatings, which are as follows: (1) a single layer boron silicon coating, (2) a single layer aluminum-boron-silicon coating, and (3) a multilayer coating consisting of an aluminum-boron-silicon sublayer with a boron-silicon outer layer.

  6. Molybdate Coatings for Protecting Aluminum Against Corrosion

    Science.gov (United States)

    Calle, Luz Marina; MacDowell, Louis G.

    2005-01-01

    Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

  7. Alkaline oxide conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.

    1996-02-01

    Three related conversion coating methods are described that are based on film formation which occurs when aluminum alloys are exposed to alkaline Li salt solutions. Representative examples of the processing methods, resulting coating structure, composition and morphology are presented. The corrosion resistance of these coatings to aerated 0.5 M NaCl solution has been evaluated as a function of total processing time using electrochemical impedance spectroscopy (EIS). This evaluation shows that excellent corrosion resistance can be uniformly achieved using no more than 20 minutes of process time for 6061-T6. Using current methods a minimum of 80 minutes of process time is required to get marginally acceptable corrosion resistance for 2024-T3. Longer processing times are required to achieve uniformly good corrosion resistance.

  8. Cratering Equations for Zinc Orthotitanate Coated Aluminum

    Science.gov (United States)

    Hyde, James; Christiansen, Eric; Liou, Jer-Chyi; Ryan, Shannon

    2009-01-01

    The final STS-125 servicing mission (SM4) to the Hubble Space Telescope (HST) in May of 2009 saw the return of the 2nd Wide Field Planetary Camera (WFPC2) aboard the shuttle Discovery. This hardware had been in service on HST since it was installed during the SM1 mission in December of 1993 yielding one of the longest low Earth orbit exposure times (15.4 years) of any returned space hardware. The WFPC2 is equipped with a 0.8 x 2.2 m radiator for thermal control of the camera electronics (Figure 1). The space facing surface of the 4.1 mm thick aluminum radiator is coated with Z93 zinc orthotitanate thermal control paint with a nominal thickness of 0.1 0.2 mm. Post flight inspections of the radiator panel revealed hundreds of micrometeoroid/orbital debris (MMOD) impact craters ranging in size from less than 300 to nearly 1000 microns in diameter. The Z93 paint exhibited large spall areas around the larger impact sites (Figure 2) and the craters observed in the 6061-T651 aluminum had a different shape than those observed in uncoated aluminum. Typical hypervelocity impact craters in aluminum have raised lips around the impact site. The craters in the HST radiator panel had suppressed crater lips, and in some cases multiple craters were present instead of a single individual crater. Humes and Kinard observed similar behavior after the WFPC1 post flight inspection and assumed the Z93 coating was acting like a bumper in a Whipple shield. Similar paint behavior (spall) was also observed by Bland2 during post flight inspection of the International Space Station (ISS) S-Band Antenna Structural Assembly (SASA) in 2008. The SASA, with similar Z93 coated aluminum, was inspected after nearly 4 years of exposure on the ISS. The multi-crater phenomena could be a function of the density, composition, or impact obliquity angle of the impacting particle. For instance, a micrometeoroid particle consisting of loosely bound grains of material could be responsible for creating the

  9. Article having an improved platinum-aluminum-hafnium protective coating

    Science.gov (United States)

    Nagaraj, Bangalore Aswatha (Inventor); Williams, Jeffrey Lawrence (Inventor)

    2005-01-01

    An article protected by a protective coating has a substrate and a protective coating having an outer layer deposited upon the substrate surface and a diffusion zone formed by interdiffusion of the outer layer and the substrate. The protective coating includes platinum, aluminum, no more than about 2 weight percent hafnium, and substantially no silicon. The outer layer is substantially a single phase.

  10. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...... trichloro-silane based coating deposited on aluminum or its alloys by molecular vapor deposition. We have tested the stability of this coating in challenging conditions of injection molding, an environment with high shear stress from the molten polymer, pressures up to 200 MPa, temperatures up to 250 ◦C...

  11. Comments on process of duplex coatings on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Samir H.A.; QIAN Han-cheng(钱翰城); XIA Bo-cai(夏伯才); WU Shi-ming(吴仕明)

    2004-01-01

    Despite the great achievements made in improvement of wear resistance properties of aluminum alloys,their applications in heavy surface load-bearing are limited. Single coating is insufficient to produce the desired combination of surface properties. These problems can be solved through the duplex coatings. The aim of the present study is to overview the research advances on processes of duplex coatings on aluminum alloys combined with micro plasma oxidation process and with other modern processes such as physical vapour deposition and plasma assisted chemical vapour deposition and also to evaluate the performance of micro plasma oxidation coatings in improving the load-bearing, friction and wear resistance properties of aluminum alloys in comparison with other coatings. Wherein, a more detailed presentation of the processes and their performances and disadvantages are given as well.

  12. Atomic layer deposited aluminum oxide barrier coatings for packaging materials

    Energy Technology Data Exchange (ETDEWEB)

    Hirvikorpi, Terhi, E-mail: terhi.hirvikorpi@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Vaehae-Nissi, Mika, E-mail: mika.vaha-nissi@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Mustonen, Tuomas, E-mail: tuomas.mustonen@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Iiskola, Eero, E-mail: eero.iiskola@kcl.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Karppinen, Maarit, E-mail: maarit.karppinen@tkk.f [Laboratory of Inorganic Chemistry, Department of Chemistry, Helsinki University of Technology, P.O. Box 6100, FI-02015 TKK (Finland)

    2010-03-01

    Thin aluminum oxide coatings have been deposited at a low temperature of 80 {sup o}C on various uncoated papers, polymer-coated papers and boards and plain polymer films using the atomic layer deposition (ALD) technique. The work demonstrates that such ALD-grown Al{sub 2}O{sub 3} coatings efficiently enhance the gas-diffusion barrier performance of the studied porous and non-porous materials towards oxygen, water vapor and aromas.

  13. Amorphous coatings deposited on aluminum alloy by plasma electrolytic oxidation

    Institute of Scientific and Technical Information of China (English)

    GUAN Yong-jun; XIA Yuan

    2005-01-01

    Amorphous [Al-Si-O] coatings were deposited on aluminum alloy by plasma electrolytic oxidation (PEO). The process parameters, composition, micrograph, and mechanical property of PEO amorphous coatings were investigated. It is found that the growth rate of PEO coatings reaches 4.44 μm/min if the current density is 0.9 mA/mm2. XRD results show that the PEO coatings are amorphous in the current density range of 0.3 - 0.9mA/mm2. EDS results show that the coatings are composed of O, Si and Al elements. SEM results show that the coatings are porous. Nano indentation results show that the hardness of the coatings is about 3 - 4 times of that of the substrate, while the elastic modulus is about the same with the substrate. Furthermore, a formation mechanism of amorphous PEO coatings was proposed.

  14. Solar selective black nickel-cobalt coatings on aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shashikala, A.R.; Sharma, A.K.; Bhandari, D.R. [Thermal System Group, ISRO Satellite Centre, Bangalore 560 017 (India)

    2007-04-16

    Solar selective black nickel-cobalt plating on pre cleaned aluminum alloy substrates with nickel undercoat were investigated. Process optimization was carried out by the hull cell experiments investigating the influence of operating variables on the optical selectivity of the coating. The coatings were characterized with scanning electron microscope, X-ray diffraction, energy dispersive X-ray spectroscopic and polarization studies. Evaluation of the coatings was carried out by adhesion, measurement of coating thickness and optical properties, humidity, thermal cycling, thermo-vacuum performance and thermal stability tests. (author)

  15. Chemicals: UV-curable coating for aluminum can production

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-09-29

    Fact sheet on curing aluminum can coatings written for the NICE3 Program. Coors Brewing Company has been using ultraviolet (UV) light curing technology on its aluminum beverage cans for 25 years. The company is now looking to share its cost-saving technology with other aluminum can producers. Traditional curing methods for creating external decorations on cans rely on convective-heat ovens to cure ink and over-varnish coatings. These thermal-curing methods require large amounts of energy and money, and can have unintended environmental impacts. Coors' technique uses coating materials that cure when exposed to UV light, thereby eliminating the expensive heat treatments used by conventional coating methods. Additionally, the UV-coating process creates much lower emissions and a smaller pollution waste stream than rival thermal processes because it requires much less solvent than thermal processes. This technology can be used not only in the aluminum can industry, but in the automotive, airline, wood, paper, and plastics industries, as well.

  16. Flow characteristics of aluminum coated boron steel in hot press forming

    Institute of Scientific and Technical Information of China (English)

    Jeong-Hwan JANG; Jae-Ho LEE; Byeong-Don JOO; Young-Hoon MOON

    2009-01-01

    The flow characteristics of aluminum coated boron steel in hot press forming were investigated. Furthermore, the effects of aluminum coated layer on press forming were analyzed during deep drawing. The results show that aluminum coated boron steel exhibits a high sensitivity on temperature and strain rate. Aluminum coating layer appears in surface flaking in a temperature range of 700-800 ℃, but smooth surface is formed above 900 ℃.

  17. Less-Toxic Coatings for Inhibiting Corrosion of Aluminum

    Science.gov (United States)

    Minevski, Zoran; Clarke, Eric; Eylem, Cahit; Maxey, Jason; Nelson, Carl

    2003-01-01

    Two recently invented families of conversion- coating processes have been found to be effective in reducing or preventing corrosion of aluminum alloys. These processes offer less-toxic alternatives to prior conversion-coating processes that are highly effective but have fallen out of favor because they generate chromate wastes, which are toxic and carcinogenic. Specimens subjected to these processes were found to perform well in standard salt-fog corrosion tests.

  18. Methods for both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jung-Pyung; Weil, Kenneth Scott

    2016-11-01

    Methods of aluminizing the surface of a metal substrate. The methods of the present invention do not require establishment of a vacuum or a reducing atmosphere, as is typically necessary. Accordingly, aluminization can occur in the presence of oxygen, which greatly simplifies and reduces processing costs by allowing deposition of the aluminum coating to be performed, for example, in air. Embodiments of the present invention can be characterized by applying a slurry that includes a binder and powder granules containing aluminum to the metal substrate surface. Then, in a combined step, a portion of the aluminum is diffused into the substrate and a portion of the aluminum is oxidized by heating the slurry to a temperature greater than the melting point of the aluminum in an oxygen-containing atmosphere.

  19. Corrosion Prevention of Aluminum Nanoparticles by a Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    Toshiyasu Nishimura

    2014-06-01

    Full Text Available In order to prevent corrosion, aluminum nanoparticles were coated with a polyurethane polymer. The coverage of the polyurethane polymer was controlled from 0 to 100%, which changed the corrosion rate of the nanoparticles quantitatively. The surface of the polymer coating was investigated by Transmission Electron Microscopy (TEM and Atomic Force Microscopy (AFM, and the corrosion resistance of the nanoparticles was estimated by a wet/dry corrosion test on a Pt plate with a NaCl solution. From a TEM with EDAX analysis, the 10 mass% polymer coated Al particles in the synthesis were almost 100% covered on the surface by a polymer film of 10 nm thick. On the other hand, the 3 mass% polymer coated Al was almost 40% covered by a film. In the AFM, the potential around the Al particles had a relatively low value with the polymer coating, which indicated that the conductivity of the Al was isolated from the Pt plate by the polymer. Both the corrosion and H2 evolution reaction rates were quantitatively reduced by the mass% of polymer coating. In the case of the 10 mass% coated sample, there was no corrosion of Al nanoparticles. This fact suggested that the electrochemical reaction was suppressed by the polymer coating. Moreover, the reaction rate of Al nanoparticles was suppressed in proportion to the coverage percentage of the coating. Thus, to conclude, it was found that the corrosion rate of Al nanoparticles could be quantitatively suppressed by the coverage percentage of the polymer coating.

  20. Aluminum coatings deposition by oxy-fuel detonation spraying

    International Nuclear Information System (INIS)

    This paper presents the possibility of control by phase composition of gaseous detonation sprayed coatings from aluminum powders due to variation and control of intensity of oxidation and combustion of initial Al particle. Thermal sprayed aluminum coatings have good corrosion resistance, but for some area of application they don't have acceptable complex of properties. The actual problem is also increase of strength of aluminum matrix in composite manufacturing by thermal spraying. The cooling rate of Al particles at plasma spraying as result of experimental determination of dendrite sizes is 10/sup 6/ - 10/sup 8/ degree C/s. But strengthening as result of microcrystal structure formation is withdrawing by presence of large pores and cracks between solidified particles. Therefore, it is necessary to search of thermal spray methods for obtaining more dense structure of coatings. Oxy-fuel detonation spraying (OFDS) is allowed to deposit coatings simultaneously from large and small particles. Moreover, in case of OFDS it is possible to use reaction of AI-particles oxidation and to obtain oxide-metal coatings. During oxidation of Al particles the surface film of aluminum is formed. Aluminum -aluminum oxide alloys are the strongest and most stable aluminum alloys above about 127 to 158 degree C. Their stability results from the extremely low solid solubility of Al/sub 2/O/sub 3/ The heat of chemical reaction may render on processes of heating, melting and overheating of particles. The possibility of control by phase composition of oxy fuel detonation sprayed coatings from aluminum powders as result of control of intensity of oxidation and combustion of initial Al particles are shown. The special schemes of gaseous detonation spraying are proposed. The experiments were done for OFDS of three types of powders of pure AI: (1) fine aluminum powder; (2) Al powder with particle size 100 - 250 macro m; (3) Al powder particle size 40 macro m. The composition of gas mixture was

  1. Nondestructive characterization of corrosion protective coatings on aluminum alloy substrates

    Energy Technology Data Exchange (ETDEWEB)

    Hoffmann, J.; Sathish, S.; Khobaib, M.; Meyendorf, N.; Netzelmann, U.; Matikas, T.E.

    2000-07-01

    This paper describes the initial phase of the development of a nondestructive, multisensor approach for detecting, quantifying and monitoring degradation of organic coatings applied to aluminum surfaces. Descriptions of the purposes and chemical compositions of layered coatings used on aircraft structures are provided. The discussion then concentrates on ultrasonic thickness measurements. One is the well-established pulse/echo scanning acoustic microscopy and, as a proposed alternative, continuous acoustic waves measurements with a probe in contract to the sample. Advantages and disadvantages of the two methods and their potential as in field applications are discussed.

  2. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    Science.gov (United States)

    Toland, Ronald W.; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al 6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(trademark) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  3. The corrosion mechanisms for primer coated 2219-T87 aluminum

    Science.gov (United States)

    Danford, Merlin D.; Knockemus, Ward W.

    1987-01-01

    To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac Impedance Method was applied to zinc chromate primer coated 2219-T87 aluminum. The EG&GPARC Model 368 ac Impedance Measurement System, along with dc measurements with the same system using the Polarization Resistance Method, was used to monitor changing properties of coated aluminum disks immersed in 3.5 percent NaCl solutions buffered at pH 5.5 and pH 8.2 over periods of 40 days each. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for resistances and capacitances, that can be assigned in the equivalent circuit following a least squares analysis of the data, describe changes occurring on the corroding metal surface and in the protective coatings. A suitable equivalent circuit has been determined which predicts the correct Bode phase and magnitude for the experimental sample. The dc corrosion current density data are related to equivalent circuit element parameters.

  4. Activation energies of grain growth mechanisms in aluminum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jankowski, Alan [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States)]. E-mail: jankowski1@11nl.gov; Ferreira, James [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States); Hayes, Jeffrey [Lawrence Livermore National Laboratory, Mechanical Engineering, Livermore, CA 94551-9900 (United States)

    2005-11-22

    To produce a specific grain size in metallic coatings requires precise control of the time at temperature during the deposition process. Aluminum coatings are deposited using electron-beam evaporation onto heated substrate surfaces of both mica and lithium flouride. The grain size of the coating is determined upon examination of the microstructure in plan view and cross-section. Ideal grain growth is observed over the entire experimental range of temperature examined from 413 to 843 K. A transition in the activation energy for grain growth from 0.87 to 2.04 eV atom{sup -1} is observed as the temperature increases from < 526 K to > 588 K. The transition is indicative of the dominant mechanism for grain growth shifting with increasing temperature from grain boundary to lattice diffusion.

  5. A perspective of microplasma oxidation (MPO) and vapor deposition coatings in surface engineering of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    AWAD Samir Hamid; QIAN Han-cheng

    2004-01-01

    Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ability of surface coating technology under technical and economic considerations to meet the increased demands for heavy tribological applications of aluminum alloys. Microplasma oxidation (MPO) technology has recently been studied as a novel and effective means to provide thick and hard ceramic coating with improved properties such as excellent load-bearing and wear resistance properties on aluminum alloys. The present work covers the evaluation of the performances of current single and duplex coatings combining MPO, physical vapor deposition (PVD), and plasma assisted chemical vapor deposition (PACVD) coatings on aluminum alloys. It suggests that the MPO coating is a promising candidate for design engineers to apply aluminum alloys to heavy load-bearing applications. The prospective future for the research on MPO coatings is introduced as well.

  6. Cerium oxide as conversion coating for the corrosion protection of aluminum

    Directory of Open Access Journals (Sweden)

    JELENA GULICOVSKI

    2013-11-01

    Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

  7. 40 CFR 63.5743 - What standards must I meet for aluminum recreational boat surface coating operations?

    Science.gov (United States)

    2010-07-01

    ... recreational boat surface coating operations? 63.5743 Section 63.5743 Protection of Environment ENVIRONMENTAL... Manufacturing Standards for Aluminum Recreational Boat Surface Coating Operations § 63.5743 What standards must I meet for aluminum recreational boat surface coating operations? (a) For aluminum wipedown...

  8. Synthesis and characterization of aluminum particles coated with uniform silica shell

    Institute of Scientific and Technical Information of China (English)

    CHENG Zhi-peng; YANG Yi; LI Feng-sheng; PAN Zhen-hua

    2008-01-01

    The silica coated aluminum composite particles were prepared by hydrolysis-condensation polymerization of tetraethylorthosilicate(TEOS) on the surface of aluminum particle. The structure, morphology, and properties of the silica coated aluminum were studied. The peaks of Si-O-Si are presented in the Fourier transform infrared (FT-IR) spectrum of the composite particles. The thickness of the silica shell is about 80 nm according to the results of transmission electron microscopy(TEM) and laser particle size analysis, while the mean diameter of the aluminum particle is 7.13 μm. The mass fraction of silica in the sample was determined by fluorescent X-ray spectrometry(XRF). Result of the thermogravimetric analysis(TGA) indicates that thermal stability of silica coated aluminum particles is better than that of pure aluminum particles at low temperature while more reactive at high temperature.

  9. Spalling failure of a thermal barrier coating associated with aluminum depletion in the bond-coat

    Energy Technology Data Exchange (ETDEWEB)

    Shillington, E.A.G.; Clarke, D.R. [Univ. of California, Santa Barbara, CA (United States)

    1999-03-10

    Although thermal barrier coatings (TBCs) are already being widely used in a variety of gas turbine and diesel engine applications, greater benefits are expected to accrue with TBCs that can be used in critical applications, namely those in which a loss of the coating would expose the underlying metal to a temperature in excess of its design specifications. A plasma-sprayed thermal barrier coating is observed to spall after oxidation at 1121 C from a CoNiCrAlY bond-coated superalloy at the interface between the thermally grown oxide (TGO) and the Zirconia thermal barrier coating (TBC). Phase characterization by photostimulated luminescence and X-ray diffraction, as well as microstructural characterization by scanning electron microscopy, indicates that the spalling is associated with the conversion of the initially formed {alpha}-alumina thermally grown oxide to {alpha}-chromia and a (CoNi)(CrAl) spinel. It is proposed that the phase conversion occurs after the alumina TGO has cracked on thermal cycling and the underlying bond-coat alloy is depleted of aluminum with concurrent enrichment of the oxide by Cr, Co and Ni. The observations suggest that monitoring the luminescence intensity as a function of oxidation time might form the basis of a nondestructive tool for detecting the onset of failure based on the disappearance of {alpha}-alumina.

  10. Spalling failure of a thermal barrier coating associated with aluminum depletion in the bond-coat

    International Nuclear Information System (INIS)

    Although thermal barrier coatings (TBCs) are already being widely used in a variety of gas turbine and diesel engine applications, greater benefits are expected to accrue with TBCs that can be used in critical applications, namely those in which a loss of the coating would expose the underlying metal to a temperature in excess of its design specifications. A plasma-sprayed thermal barrier coating is observed to spall after oxidation at 1121 C from a CoNiCrAlY bond-coated superalloy at the interface between the thermally grown oxide (TGO) and the Zirconia thermal barrier coating (TBC). Phase characterization by photostimulated luminescence and X-ray diffraction, as well as microstructural characterization by scanning electron microscopy, indicates that the spalling is associated with the conversion of the initially formed α-alumina thermally grown oxide to α-chromia and a (CoNi)(CrAl) spinel. It is proposed that the phase conversion occurs after the alumina TGO has cracked on thermal cycling and the underlying bond-coat alloy is depleted of aluminum with concurrent enrichment of the oxide by Cr, Co and Ni. The observations suggest that monitoring the luminescence intensity as a function of oxidation time might form the basis of a nondestructive tool for detecting the onset of failure based on the disappearance of α-alumina

  11. Preparation of Chromium Oxide Coatings on Aluminum Borate Whiskers by a Hydrothermal Deposition Process

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Aluminum borate whiskers (9Al2O32B2O3) can be used to reinforce aluminum alloys to produce light and strong composites. However, the adverse interfacial reactions between the whiskers and the aluminum alloys inhibit their practical uses; therefore, a protective coating is needed on whiskers. In this work, aluminum borate whiskers were coated with chromium-coating deposits in a hydrothermal solution containing CrCl3, Na2C4H4O6, NaPH2O2, and H3BO3. The presence of the impurity P in the hydrothermal deposits can be avoided by reducing the amount of NaPH2O2 in the coating solution. Thermodynamic analysis was used to discuss the behavior of ions in the coating process. The subsequent heating of the hydrothermal products in air at 800 ℃ yielded smooth Cr2O3 films with a thickness of 0.060.07 μm.

  12. Sealing Treatment of Aluminum Coating on S235 Steel with Thermal Diffusion of Zinc

    Science.gov (United States)

    Wang, Yong; Zhang, Timing; Zhao, Weimin; Tang, Xiuyan

    2015-08-01

    The study introduced a thermal diffusion sealing treatment for arc-sprayed aluminum coating on S235 carbon steel. The sprayed aluminum-zinc duplex coating was heated to 420 °C, so that the low-melting-point zinc could diffuse into the pores of the aluminum coating. Optical microscope, microhardness, electron probe microanalysis, and x-ray diffraction were used to evaluate the sealing treatment. The calculated diffusion coefficient for zinc in the arc-sprayed aluminum coating was approximately 7.735 × 10-9 cm2/s. The diffused zinc could increase the compactness and microhardness of the aluminum coating. Nevertheless, adverse interface reactions could destroy the coating if the zinc made contact with the steel substrate. FeZn10 could form initially, and then the heat from the exothermic reactions between zinc and iron would initiate the reactions among iron, aluminum, and zinc. FeAl-Zn x , FeAl2-Zn x , and Fe2Al5-Zn x were generated following FeZn10. The defected structures were mainly composed of Fe2Al5-Zn x and FeZn10. All of these formed tough, brittle, intermetallics that have a negative effect on the coating performance. Thus, the contact between zinc and the steel substrate should be avoided, and the holding time should be restricted to 8.16 × 106 L 2 to prevent the generation of intermetallics.

  13. Hot-Dip Coating of Lead-free Aluminum on Steel Substrates with Ultrasonic Vibration

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets. However, it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating, because a rapidly solidified layer containing gas babbles is formed on a substrate surface. A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system, which is the main difficulty in joining of steel with aluminum. Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer. Hot dipping of columnar steel substrates into molten aluminum alloy (Al-2.7 mass fraction Si-4.6 mass fraction Sn) was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz. The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon, so that the intimate contact is achieved at the beginning of hot-dip coating. The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5μm in thickness. An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.

  14. Electrochemical Oscillations during Cathodic Polarization Process of Aluminum Covered with Talc Coating

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Talc coatings were produced with chemical method on the surface of pure aluminum. The characteristics of cathodic polarization in a 3.5% NaCl solution have been studied through the observation of the‘current oscillations' phenomenon.

  15. Combustion Characteristics of Coated Nano Aluminum in Composite Propellants

    Directory of Open Access Journals (Sweden)

    Yunlan Sun

    2006-10-01

    Full Text Available The effects of coated nano-sized aluminum (Al powder (n-Al and micron-sized Al powder(g-Al in propellants on the burning rate and pressure exponent have been investigated. Theresults show that the burning rates of propellants increase as the n-Al content increases, butthe burning rate pressure exponents tend to decrease. Compared with propellant containing-Al, the increments of burning rates of propellants containing n-Al powder reduce graduallywith increase in the pressure because of the differences of the combustion characteristics andignition performances of n-Al powder and g-Al powder. Single short distance photograph, scanningelectron microscopy, x-ray fluorescence analysis were used to characterise the flame image,combustion phenomena, the quenched surface image, and surface elements. A substantialdifference in combustion characteristics of n-Al powder has been found in comparison with-Al powder. In addition, oxygen-bomb combustion heat, ignition temperature, and recoveryratio of residues were measured.

  16. TiN coated aluminum electrodes for DC high voltage electron guns

    International Nuclear Information System (INIS)

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached −225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ∼22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes

  17. TiN coated aluminum electrodes for DC high voltage electron guns

    Energy Technology Data Exchange (ETDEWEB)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A., E-mail: aelmusta@odu.edu [Department of Mechanical and Aerospace Engineering, Old Dominion University, Norfolk, Virginia 23529 and The Applied Research Center, Thomas Jefferson National Accelerator Facility, Newport News, Virginia 23606 (United States); Taus, Rhys [Department of Physics, Loyola Marymount University, Los Angeles, California 90045 (United States); Forman, Eric; Poelker, Matthew [Thomas Jefferson National Accelerator Facility, Newport News, Virginia 23606 (United States)

    2015-05-15

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached −225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ∼22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  18. 40 CFR 63.5755 - How do I demonstrate compliance with the aluminum recreational boat surface coating spray gun...

    Science.gov (United States)

    2010-07-01

    ... the aluminum recreational boat surface coating spray gun cleaning work practice standards? 63.5755... surface coating spray gun cleaning work practice standards? You must demonstrate compliance with the aluminum coating spray gun cleaning work practice standards by meeting the requirements of paragraph (a)...

  19. Performance Comparison of Steam-Based and Chromate Conversion Coatings on Aluminum Alloy 6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    In this study, oxide layers generated on aluminum alloy 6060(UNS A96060) using a steam-based process were compared with conventional chromate and chromate-phosphate conversion coatings. Chemical composition and microstructure of the conversion coatings were investigated and their corrosion...

  20. Low temperature bonding of LD31 aluminum alloys by electric brush plating Ni and Cu coatings

    Institute of Scientific and Technical Information of China (English)

    Zhao Zhenqing; Wang Chunqing; Du Miao

    2005-01-01

    Soldering of LD31 aluminum alloys using Sn-Pb solder paste after electric brush plating Ni and Cu coatings was nvestigated. The technology of electric brush plating Ni and Cu was studied and plating solution was developed. The microstructure of the coatings, soldered joint and fracture face were analyzed using optic microscopy, SEM and EDX. The shear strength of soldered joint could reach as high as 26. 83 MPa. The results showed that reliable soldered joint could be obtained at 230℃, the adhesion of coatings and LD31 aluminum alloy substrate was high enough to bear the thermal process in the soldering.

  1. Interface properties and phase formation between surface coated SKD61 and aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Se-Weon CHOI; Young-Chan KIM; Se-Hun CHANG; Ik-Hyun OH; Joon-Sik PARK; Chang-Seog KANG

    2009-01-01

    The intermediate phase formation and surface protection effects between SKD61 die mold alloys and aluminum alloys were investigated during a simulated die-casting process. The surface coatings of SKD61 alloy were carried out via Si pack cementation coatings at 900 ℃ for 10 h and the e-FeSi phase formed. When the coated SKD61 alloy was dipped in the liquid aluminum alloy (ALDC12), the surface coated SKD61 alloys showed better surface properties compared with uncoated SKD61 alloys, i.e., the intermediate phases (FeSiAl compound) were not produced for the coated SKD61 alloy. The coating layer of e-FeSi served as a diffusion barrier for the formation of FeSiAl compounds.

  2. Ambient temperature cured TiB2 cathode coating for aluminum electrolysis

    Institute of Scientific and Technical Information of China (English)

    赖延清; 李庆余; 杨建红; 李劼

    2003-01-01

    The concept of ambient temperature curable TiB2 cathode coating was put forward, and the ambient temperature curable TiB2 cathode coating was prepared successfully. Differing from the previous TiB2 cathode coating solidified approximately at 200 ℃,the ambient temperature curable TiB2 cathode coating can be solidified at room temperature, so the heating equipment is not necessary, which simplifies the preparation process and facilitates the industrial application of TiB2 cathode coating. Many kinds of resin and curing agent were investigated. On the above-mentioned basis, the ambient temperature curable TiB2 cathode coating was prepared with furan resin 5 500 mixed with complex resins B as carbon binder and DXG1 as curing agent in 24 h. The results show that the properties of prepared coating are excellent, the electrical resistivity is 29.8 μΩ*m, the compressive strength is 33.6 MPa, which are all better than the relevant properties of partially graphitized cathode carbon block for aluminum electrolysis prescribed by the GB 8744-88. SEM morphologies show that the section morphology of the TiB2 coating is unaltered during the electrolysis test, the TiB2 coating can be used in aluminum electrolysis industry to save energy and prolong the life of aluminum electrolysis cell.

  3. Adhesion enhancement of titanium nitride coating on aluminum casting alloy by intrinsic microstructures

    Science.gov (United States)

    Nguyen, Chuong L.; Preston, Andrew; Tran, Anh T. T.; Dickinson, Michelle; Metson, James B.

    2016-07-01

    Aluminum casting alloys have excellent castability, high strength and good corrosion resistance. However, the presence of silicon in these alloys prevents surface finishing with conventional methods such as anodizing. Hard coating with titanium nitride can provide wear and corrosion resistances, as well as the aesthetic finish. A critical factor for a durable hard coating is its bonding with the underlying substrate. In this study, a titanium nitride layer was coated on LM25 casting alloy and a reference high purity aluminum substrate using Ion Assisted Deposition. Characterization of the coating and the critical interface was carried out by a range of complementing techniques, including SIMS, XPS, TEM, SEM/EDS and nano-indentation. It was observed that the coating on the aluminum alloy is stronger compared to that on the pure aluminum counterpart. Silicon particles in the alloy offers the reinforcement though mechanical interlocking at microscopic level, even with nano-scale height difference. This reinforcement overcomes the adverse effect caused by surface segregation of magnesium in aluminum casting alloys.

  4. Use of Acoustic Emission During Scratch Testing for Understanding Adhesion Behavior of Aluminum Nitride Coatings

    Science.gov (United States)

    Choudhary, R. K.; Mishra, P.

    2016-06-01

    In this work, acoustic emission during scratch testing of the aluminum nitride coatings formed on stainless steel substrate by reactive magnetron sputtering was analyzed to assess the coating failure. The AlN coatings were formed under the variation of substrate temperature, substrate bias potential, and discharge power. The coatings deposited in the temperature range of 100 to 400 °C showed peak acoustic emission less than 1.5%, indicating ductile nature of the coating. However, for coatings formed with substrate negative bias potential of 20 to 50 V, numerous sharp acoustic bursts with maximum emission approaching 80% were observed, indicating brittle nature of the coatings with large number of defects present. The shift in the intensity of the first major acoustic peak toward higher load, with the increasing bias potential, confirmed improved adhesion of the coating. Also, the higher discharge power resulted in increased acoustic emission.

  5. Structural investigation of the zirconium-titanium based amino trimethylene phosphonate hybrid coating on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Shuanghong WANG; Changsheng LIU; Fengjun SHAN

    2009-01-01

    A zirconium-titanium based amino trimethylene phosphonate hybrid coating on AA6061 aluminum alloys was formed by dipping in a fluorotitanate/zirconate acid and amino trimethylene phosphonic acid (ATMP) solution for improving the lacquer adhesion and corrosion resistance as a substitute of chromate coatings. The morphol-ogy and structure of the hybrid coating were studied by means of scanning electror microscopy (SEM) and atomic force microscopy (AFM). The surface compositior and structure characteristics were also investigated by means of X-ray photoelectron spectroscopy (XPS) and Fourier transformation infra-red spectroscopy (FTIR). The results of SEM and AFM show that the hybrid coating present piece particle distrib-ution which is much denser than that of the zirconium-titanium coating. The results of XPS and FTIR indicate that the hybrid coating is a hybrid composite structure composed of both the zirconium-titanium and amino trimethylene phosphonate coat-ings.

  6. High temperature corrosion behavior of arc-sprayed aluminum coatings on steel

    Institute of Scientific and Technical Information of China (English)

    SUN Jian-bo; WANG Yong; DONG Li-xian

    2004-01-01

    Aluminum coatings were sprayed on the substrate of steel Q235 by arc spraying. The test samples of Q235, Al coatings and Al coatings with seal coat were placed in box type electric resistance furnace at 400, 500,600, 650 ℃ when their oxidation behaviors were studied. And their oxidation kinetics curves were protracted. Microstructure, microhardness, bond strength and distribution of section elements were investigated by optical microscope(OM), Vickers microhardness instrument, electric tensile test machine and EPMA. Al coatings and Al coatings with seal coat can enhance the oxidation-resistance of substrate under 500 ℃. The latter has the best corrosion resistance. The coatings can't protect the substrate against oxidation above 600 ℃. After a long time corrosion there is enriched oxygen element at interface.

  7. Structure and properties of ceramic coatings formed on aluminum alloys by microarc oxidation

    Institute of Scientific and Technical Information of China (English)

    LIU Wan-hui; BAO Ai-lian; LIU Rong-xiang; WU Wan-liang

    2006-01-01

    The thick and hard ceramic coatings were deposited on 2024 Al alloy by microarc oxidation in the electrolytic solution.Microstructure, phase composition and wear resistance of the oxide coatings were investigated by SEM, XRD and friction and wear tester. The microhardness and thickness of the oxide coatings were measured. The results show that the ceramic coating is mainly composed of α-Al2O3 and γ-Al2O3. During oxidation, the temperature in the microarc discharge channel is very high to make the local coating molten. From the surface to interior of the coating, microhardness increases gradually. The microhardness of the ceramic coating is HV1 800, and the microarc oxidation coatings greatly improve the antiwear properties of aluminum alloys.

  8. Study on wear behavior of plasma electrolytic oxidation coatings on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    CUI Shihai; HAN Jianmin; LI Weijing; KANG Suk-Bong; LEE Jung-Moo

    2006-01-01

    Thick and hard ceramic coatings were fabricated on A356 aluminum alloy by using plasma electrolytic oxidation(PEO) technique.The microstructure and phase composition of the PEO coatings were examined by using SEM and XRD method.It is found that the PEO coatings are mainly composed of crystalline α-Al2O3 and mullite.The dry sliding wear test of PEO coatings were carried out on a ring-on-ring wear machine.Results shows that there is hardly no wear loss of polished PEO coatings while the wear rate of uncoated aluminum alloy is 4.3×10-5 mm3·(N·m)-1 at a speed of 0.52 m·s-1 and a load of 40 N.

  9. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings -Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    Yoshihiro Momose; Tatsuya Yabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaCl aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  10. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings-Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    YoshihiroMomose; TatsuyaYabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaC1 aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  11. Alkaline corrosion properties of laser-clad aluminum/titanium coatings

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Herbreteau, Alexis; Rombouts, Marleen;

    2015-01-01

    with supersaturated titanium ( (1 weight per cent), Al3Ti intermetallics and large partially undissolved Ti6Al4V particles. Heat treatment lowered the titanium concentration in the aluminum matrix, changed the shape of the Al3Ti precipitates and increased the degree of dissolution of the Ti6Al4V particles. Corrosion...... testing showed significant localized dissolution of the aluminum matrix. Research limitations/implications – Increased titanium concentration and heat treatment gave improved alkaline corrosion properties. At pH 13.5, the Al3Ti phases were protected, while the aluminum matrix corroded. Practical...... implications – For alkaline corrosion-protection of aluminum in the automobile industry, titanium might be useful at pH values below 13.5 or by using other coating techniques. Originality/value – This is the first study testing the use of titanium as a protective element of aluminum in stringent alkaline...

  12. Corrosion behavior of sintered zinc-aluminum coating in NaCl solution

    Institute of Scientific and Technical Information of China (English)

    陈玲; 李宁; 周德瑞

    2002-01-01

    Sintered zinc-aluminum coating (SZAC) was prepared using zinc flakes, aluminum flakes and CrO3 as main raw materials. The corrosion behavior of SZAC in 3.5%NaCl solution was studied by means of SEM, EDS, EIS and so on. Results indicate that aluminum corroded in advance of zinc to produce speculate or spherical substances, which attaches to SZAC and adds mass to it. Corrosion production passivates metal powders in SZAC, causes Ecorr of SZAC to increase gradually, and causes the arising of the third time constant in EIS, which corresponds to the insulation of corrosion production.

  13. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    International Nuclear Information System (INIS)

    In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE) coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM) together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic

  14. Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

    Energy Technology Data Exchange (ETDEWEB)

    Liu Wenyong, E-mail: lwy@iccas.ac.cn [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Luo Yuting; Sun Linyu [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Wu Ruomei, E-mail: cailiaodian2004@126.com [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Jiang Haiyun [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Liu Yuejun [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China)

    2013-01-01

    Graphical abstract: The hydrophobic surface on aluminum alloy fabricated by anodizing and polymeric coating. Highlights: Black-Right-Pointing-Pointer Anodizing and polymeric coating were used to prepare a superhydrophobic surface on aluminum alloy. Black-Right-Pointing-Pointer Superhydrophobic surfaces with a high water contact angle of 162 Degree-Sign and a low rolling angle of 2 Degree-Sign were obtained. Black-Right-Pointing-Pointer The method is facile, and the materials are inexpensive, and is expected to be used widely. - Abstract: We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162 Degree-Sign and the sliding angle of 2 Degree-Sign was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed

  15. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Science.gov (United States)

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment. PMID:19692286

  16. Investigation on a Sol-gel Coating Containing Inhibitors on 2024-T3 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    SHI Hong-wei; LIU Fu-chun; HAN En-hou; SUN Ming-cheng

    2006-01-01

    For a long time, chromate incorporated conversion coatings have been drawn special attention in corrosion protection of aircraft-used aluminum alloys. However,ever-increasing environmental pressures requires that non-chromate conversion coatings be developed because of the detrimental carcinogenic effects of the chromate compounds. In recent years, the sol-gel coatings doped with inhibitors were developed to replace chromate conversion coatings, and showed real promise. A sol-gel coating was prepared and its anti-corrosion behavior was investigated using the potentiodynamic scanning (PDS) and the electrochemical impedance spectroscopy (EIS). It is found that the sol-gel coating obtained by the hydrolysis and condensation of 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS) is prone to form defects if cured at the room temperature, whereas if cured at a higher temperature (100 ℃), these flaws can be avoided. Furthermore, it can be seen that addition of anti-foam agents and surfactants will reduce the faults if cured at the room temperature. Effects of the corrosion inhibitors, CeCl3 and mercaptobenzothiazole (MBT), in the sol-gel coatings on 2024-T3 aluminum alloy were also investigated. Results show that the corrosion resistance of the sol-gel coatings containing CeCl3 proves to be better than that of the pure and MBT added sol-gel coatings by the electrochemical methods.

  17. Corrosion evaluation of zirconium doped oxide coatings on aluminum formed by plasma electrolytic oxidation.

    Science.gov (United States)

    Bajat, Jelena; Mišković-Stanković, Vesna; Vasilić, Rastko; Stojadinović, Stevan

    2014-01-01

    The plasma electrolytic oxidation (PEO) of aluminum in sodium tungstate (Na(2)WO(4) · (2)H(2)O) and Na(2)WO(4) · (2)H(2)O doped with Zr was analyzed in order to obtain oxide coatings with improved corrosion resistance. The influence of current density in PEO process and anodization time was investigated, as well as the influence of Zr, with the aim to find out how they affect the chemical content, morphology, surface roughness, and corrosion stability of oxide coatings. It was shown that the presence of Zr increases the corrosion stability of oxide coatings for all investigated PEO times. Evolution of EIS spectra during the exposure to 3% NaCl, as a strong corrosive agent, indicated the highest corrosion stability for PEO coating formed on aluminum at 70 mA/cm(2) for 2 min in a zirconium containing electrolyte. PMID:25125114

  18. PARTING COATINGS FOR ALUMINUM-ALLOY PRESSURE-DIE CASTING MOULDS

    Directory of Open Access Journals (Sweden)

    A. M. Michalzov

    2011-01-01

    Full Text Available The paper reveals how to obtain a parting coating with high sedimentation resistance. The parting coating is used for  oiling aluminum-alloy pressure-die casting moulds and obtained on the basis of high-molecular silicon polymers (polymethylsilicone fluid PMS300 with  addition of light vegetable oil soap stocks as an emulsion the weighing material and the stabilizing agent of an emulsion filling an stabilizing agent. 

  19. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Maqbool, Adnan, E-mail: adnanmaqbool247@gmail.com [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of); Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); Hussain, Ali; Kim, Myong Ho [School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of)

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  20. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    International Nuclear Information System (INIS)

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%

  1. Composition and hardness of mullite coatings formed with direct current power supply on LY12 aluminum alloy surface

    Institute of Scientific and Technical Information of China (English)

    XIN Shi-gang; JIANG Zhao-hua; LI Yan-ping; ZHANG Ji-lin

    2005-01-01

    The surface modification of aluminum and its alloys using plasma technology is increasingly being investigated. Thick ceramic coatings with high hardness on aluminum alloys can be prepared successfully using a micro-plasma oxidation (MPO) technique. In this work, the composition, microstructure and elemental distribution of ceramic coatings formed by MPO on LY 12 aluminum alloy and its hardness are investigated using XRD, EPMA and microhardness instruments. The results show that the ceramic coatings consist of mullite, γ -Al2 O3 and a lot of amorphous matter. The content of silicon in the coatings increases from interface to the coatings, however, the content of aluminum decreases along this direction. The maximum hardness of ceramic coatings is up to 9. 2 GPa.

  2. Effect of magnesium in aluminum alloys on characteristics of microarc oxidation coatings

    Institute of Scientific and Technical Information of China (English)

    LIU Yao-hui; LI Song; YU Si-rong; ZHU Xian-yong; XU Bai-ming

    2006-01-01

    Microarc oxidation(MAO) coatings were prepared on the surface of aluminum alloys with different contents of magnesium. The morphologies and surface roughness of the coatings were characterized by Confocal laser scanning microscopy(CLSM). Phase and chemical composition of the MAO coatings were analyzed by X-ray diffractometry(XRD) and X-ray photoelectron spectroscopy(XPS). The experimental results show that the coatings formed on different substrates have two-layer morphologies and are mainly composed of Al2O3 and Al-Si-O phases. In addition, the content of Al2O3 increases with increasing the content of magnesium. XPS results prove that magnesium from substrate indeed participates in the MAO process and is incorporated into the coating in the form of MgO. The coating formed on Al-3Mg substrate has the smallest mass loss and the lowest friction coefficient of 0.17-0.19.

  3. Preparation and reactivity of aluminum nanopowders coated by hydroxyl-terminated polybutadiene (HTPB)

    Energy Technology Data Exchange (ETDEWEB)

    Guo Liangui [State Key Laboratory of Plastic Forming Simulation and Die and Mould Technology, College of Material Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); Song Wulin [State Key Laboratory of Plastic Forming Simulation and Die and Mould Technology, College of Material Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China)], E-mail: wulins@126.com; Hu Mulin; Xie Changsheng [State Key Laboratory of Plastic Forming Simulation and Die and Mould Technology, College of Material Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); Chen Xia [Analytical and Testing Center, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2008-02-15

    HTPB-coated aluminum (Al) nanopowders were prepared by laser-induction complex heating. The characterization of the nanopowders was revealed using transmission electronic microscopy (TEM), high-resolution transmission electronic microscopy (HRTEM), X-ray diffraction analysis (XRD) and Fourier transform infrared (FTIR) spectrometry. Results showed that HTPB-coated Al nanopowders have a core-shell structure with size ranging from 30 to 100 nm and organic HTPB exists in HTPB-coated Al nanopowders. Differential scanning calorimeter (DSC) and thermal gravimeter (TG) analysis of the HTPB-coated Al nanopowders and Al{sub 2}O{sub 3}-passivated Al nanopowders stored for 2 years in ambient environment indicated that the reactivity and stability of HTPB-coated Al nanopowders outperform Al{sub 2}O{sub 3}-passivated Al nanopowders. These findings demonstrate that HTPB is a suitable surface coating material for Al nanopowders.

  4. Preparation and reactivity of aluminum nanopowders coated by hydroxyl-terminated polybutadiene (HTPB)

    Science.gov (United States)

    Guo, Liangui; Song, Wulin; Hu, Mulin; Xie, Changsheng; Chen, Xia

    2008-02-01

    HTPB-coated aluminum (Al) nanopowders were prepared by laser-induction complex heating. The characterization of the nanopowders was revealed using transmission electronic microscopy (TEM), high-resolution transmission electronic microscopy (HRTEM), X-ray diffraction analysis (XRD) and Fourier transform infrared (FTIR) spectrometry. Results showed that HTPB-coated Al nanopowders have a core-shell structure with size ranging from 30 to 100 nm and organic HTPB exists in HTPB-coated Al nanopowders. Differential scanning calorimeter (DSC) and thermal gravimeter (TG) analysis of the HTPB-coated Al nanopowders and Al 2O 3-passivated Al nanopowders stored for 2 years in ambient environment indicated that the reactivity and stability of HTPB-coated Al nanopowders outperform Al 2O 3-passivated Al nanopowders. These findings demonstrate that HTPB is a suitable surface coating material for Al nanopowders.

  5. Study on Microstructure and Electrochemical Corrosion Behavior of PEO Coatings Formed on Aluminum Alloy

    Science.gov (United States)

    Xiang, N.; Song, R. G.; Li, H.; Wang, C.; Mao, Q. Z.; Xiong, Y.

    2015-12-01

    Plasma electrolytic oxidation (PEO) treated 6063 aluminum alloy was applied in a silicate- and borate-based alkaline solution. The microstructure and electrochemical corrosion behavior were studied by scanning electron microscopy, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization techniques. The results showed that the silicate-based PEO coating was of a denser structure compared with that of borate-based PEO coating. In addition, the silicate-based PEO coating was composed of more phased (Al9Si) than borate-based PEO coating. The results of corrosion test indicated that the silicate-based PEO coating provided a superior protection to 6063 aluminum alloy substrate, while borate-based PEO coating with a porous structure showed an inferior conservancy against corrosive electrolyte. Furthermore, the EIS tests proved that both coatings were capable to resist the aggressive erosion in 0.5 M NaCl solution after 72 h of immersion. However, the borate-based PEO coating could not provide sufficient protection to the substrate after 72-h immersion in 1 M NaCl solution.

  6. Optimization of sol-gel coatings on the surface of aluminum pigments for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Li Lijun [School of Chemical and Energy Engineering, South China University of Technology, Guangzhou 510640 (China)], E-mail: lilijunscut@yahoo.com.cn; Pi Pihui; Wen Xiufang; Cheng Jiang; Yang Zhuoru [School of Chemical and Energy Engineering, South China University of Technology, Guangzhou 510640 (China)

    2008-03-15

    Encapsulated aluminum pigments were prepared by sol-gel method using tetraethoxysilane (TEOS) and vinyltriethoxysilane (VTES) as precursors. The reaction conditions were optimized and the aluminum pigments prepared under the optimum conditions were characterized by Fourier transformation infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). Subsequently the stability of the aluminum pigments in acid and alkaline aqueous media was examined. It was found that both TEOS and VTES hydrolyze and condense to form a dense netlike layer on the surface of aluminum pigments. XPS analysis shows that TEOS-VTES successfully bonded to Al surface. The 0.64 eV shift of Al 2p binding energy indicates a new Si-O-Al bond formed on Al surface. The corrosion protection efficiencies of the TEOS-VTES-coated aluminum pigments prepared under the optimum experimental conditions reach 99.8% and 99.9% in acid media of pH 1 and alkaline media of pH 11, respectively, suggesting that TEOS-VTES sol-gel coatings can protect aluminum pigments well in corrosion media.

  7. Effects of zincate treatment on adhesion of electroless Ni-P coating onto various aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Makoto HINO; Koji MURAKAMI; Yutaka MITOOKA; Ken MURAOKA; Teruto KANADANI

    2009-01-01

    The effects of alloying elements on zincate treatment and adhesion of electroless Ni-P coating onto various aluminum alloy substrates were examined. Surface morphology of zinc deposits in the 1st zincate treatment and its adhesion were changed depending on the alloying element. The zinc deposits in the 2nd zincate treatment became thinly uniform, and the adhesion between aluminum alloy substrate and Ni-P coating was improved irrespective of the alloying element. XPS analysis revealed the existence of zinc on the surface of each aluminum alloy substrate after the pickling in 5% nitric acid. This zinc on the surface should be an important factor influencing the morphology of zinc deposit at the 2nd zincate treatment and its adhesion.

  8. Aluminum Oxide Formation On Fecral Catalyst Support By Electro-Chemical Coating

    Directory of Open Access Journals (Sweden)

    Yang H.S.

    2015-06-01

    Full Text Available FeCrAl is comprised essentially of Fe, Cr, Al and generally considered as metallic substrates for catalyst support because of its advantage in the high-temperature corrosion resistance, high mechanical strength, and ductility. Oxidation film and its adhesion on FeCrAl surface with aluminum are important for catalyst life. Therefore various appropriate surface treatments such as thermal oxidation, Sol, PVD, CVD has studied. In this research, PEO (plasma electrolytic oxidation process was applied to form the aluminum oxide on FeCrAl surface, and the formed oxide particle according to process conditions such as electric energy and oxidation time were investigated. Microstructure and aluminum oxide particle on FeCrAl surface after PEO process was observed by FE-SEM and EDS with element mapping analysis. The study presents possibility of aluminum oxide formation by electro-chemical coating process without any pretreatment of FeCrAl.

  9. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    Science.gov (United States)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  10. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    Science.gov (United States)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  11. Chromate-free corrosion resistant talc coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R G [Sandia National Labs., Albuquerque, NM (United States); Stoner, G E [Virginia Univ., Charlottesville, VA (United States). Dept. of Materials Science and Engineering

    1992-01-01

    Passivity developed by immersion in an alkaline Li salt solution is retained when the Al surface is exposed to an aggressive solution like aerated NaCl. A process for coating Al was developed using a method similar to the chromate conversion process, imparts appreciable corrosion resistance, but does not use or produce hazardous chemicals. Coatings are formed by immersion in 0.1 M Li carbonate solution whose pH is adjusted to 11.5-12.0 by LiOH additions. Immersion times of 1.5 to 90 min were used to produce talc coatings; best time is 15 min. Increased corrosion resistance is obtained if the coating is sealed by elevated temperature treatment in air or distilled water.

  12. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    Izen, Joseph; The ATLAS collaboration; Kurth, Matthew Glenn

    2015-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle-physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent, source of tracking detector failure Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorenz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of PU-coated wire bonds and their resistance to periodic Lorenz forces will be described.

  13. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter;

    2016-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing the sa...... surface and the dominant mode of attack was selective aluminum removal. Ni2Al3 showed excellent performance and no sign of attack was observed anywhere on the sample....

  14. Durability of hydrophobic coatings for superhydrophobic aluminum oxide

    Science.gov (United States)

    Jenner, Elliot; Barbier, Charlotte; D'Urso, Brian

    2013-10-01

    Robust and easily produced superhydrophobic surfaces are of great interest for mechanical applications, including drag reduction and MEMS. We produce novel superhydrophobic surfaces with several different coatings and tested the durability of each of these coatings with respect to long term immersion in water in order to determine the most long-lasting surface preparation. A pair of combinations of spin on polymers, surface features, and adhesion promoters was found that provide long term durability.

  15. Development of aluminum nitride insulator coatings for fusion reactor applications

    International Nuclear Information System (INIS)

    The blanket system is one of the most important components in a fusion reactor because it has a major impact on both the economics and safety of fusion energy. The primary functions of the blanket in a deuterium/tritium-fueled fusion reactor are to convert the fusion energy into sensible heat and to breed tritium for the fuel cycle. The Blanket Comparison and Selection Study, conducted earlier, described the overall comparative performance of various concepts, including liquid metal, molten salt, water, and helium. This report discusses the requirements of the International Thermonuclear Experimental Reactor for a self-cooled blanket that uses liquid Li and for indirectly cooled blankets that use other alkali metals such as NaK. The report discusses the requirements for an electrically insulating coating on the first-wall structural material to minimize the MHD pressure drop during the flow of liquid metal in a magnetic field. The report addresses the thermodynamics of interactions between the liquid metals (e.g., Li and NaK) and structural materials (e.g., V-base alloys and Type 316 stainless steel) and the AlN candidate electrical insulator coating, together with associated corrosion/compatibility issues. Details are presented on the AlN coating fabrication methods, and experimental data are reported for microstructures, pretreatment of the substrate, and heat treatment of coatings, coating/substrate and coating/lithium interactions, and electrical resistance before and after exposure to lithium

  16. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    Science.gov (United States)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  17. Mechanical and wear properties of aluminum coating prepared by cold spraying

    Energy Technology Data Exchange (ETDEWEB)

    Yusof, Siti Nurul Akmal, E-mail: em-leo277@yahoo.com; Manap, Abreeza, E-mail: Abreeza@uniten.edu.my; Afandi, Nurfanizan Mohd; Salim, Musdalilah; Misran, Halina [Department of Mechanical Engineering, Universiti Tenaga Nasional, Jalan IKRAM-UNITEN, 43000 Kajang, Selangor (Malaysia)

    2015-07-22

    In this study, aluminum (Al) powders were deposited onto Al substrates using cold spray to form a coating. The main objective is to investigate and compare the microstructure, mechanical and wear properties of Al coating to that of the Al substrate. The microstructure of the coating and substrate were observed using Scanning Electron Microscope (SEM). Hardness was evaluated using the Vickers Hardness test and wear properties were investigated using a pin-on-disk wear test machine. The elemental composition of the coating and substrate was determined using Energy-dispersive X-ray spectroscopy (EDX). Results showed that the friction coefficient and specific wear rate decreased while wear rate increased linearly with increasing load. It was found that the coating exhibit slightly better mechanical and wear properties compared to the substrate.

  18. Improvement on the Corrosion Resistance of AZ91D Magnesium Alloy by Aluminum Diffusion Coating

    Institute of Scientific and Technical Information of China (English)

    Hongwei HUO; Ying LI; Fuhui WANG

    2007-01-01

    By combination of magnetron sputtering deposition and vacuum annealing, an aluminum diffusion coating was prepared on the substrate of AZ91D alloy to improve its corrosion resistance. The microstructure and composition of the diffusion coating was investigated by scanning electron microscopy and X-ray diffraction. The diffusion coating was mainly comprised of β phase-Al12Mg17. The continuous immersion test in 3.5 wt pct neutral NaCl solution indicated that the specimen with diffusion coating had better corrosion resistance compared with the bare AZ91D alloy specimen. The potentiodynamic polarization measurement indicated that the diffusion coating could function as an effectively protective layer to reduce the corrosion rate of AZ91D alloy when exposed to 3.5 wt pct NaCl solution.

  19. Laser assembly nanostructured Al2O3/TiO2 coating on cast aluminum surface

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser quick assembly technology is adopted on the surface of cast aluminum ZL104 to form a dense ceramic coating containing a great deal of nanometer Al2O3/TiO2 particles which eliminate cracks and porosities.The major phases of the coating are α-Al2O3 andβ-TiO2. The micro-hardness distribution of the coating is 1 813,1 504, 1 485 and 1 232 (HV0.05). The bonding strength of the coating LC1 is 11.4 N, which is 7.26 times higher than that of the conventional hot-spraying Al2O3/TiO2 coating. It has been proved by analysis that the bonding strength is achieved because of the effects of both super-quick laser consolidation and the nanometer effect of nanometer ceramic material.

  20. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  1. Passivation of the surface of aluminum nanopowders by protective coatings of the different chemical origin

    Science.gov (United States)

    Kwon, Young-Soon; Gromov, Alexander A.; Strokova, Julia I.

    2007-04-01

    The results of investigation and analysis of electro-exploded aluminum nanopowders, whose surface were passivated with the following substances: liquids - nitrocellulose (NC), oleic acid (C 17H 33COOH) and stearic acid (C 17H 35COOH), suspended in kerosene and ethanol, fluoropolymer; solids - boron and nickel; gases - N 2, CO 2 and air (for a comparison) are discussed. The surface protection for the aluminum nanopowders by coatings of different chemical origins leads to the some advantages of the powders properties for an application in energetic systems, e.g. solid propellants and "green" propellants (Al-H 2O). Aluminum nanopowders with a protected surface showed the increased stability to oxidation in air during the storage period and higher reactivity by heating. The TEM-visual diagram of the formation and stabilization of the coatings on the particles has been proposed on the basis of experimental results. The kinetics of the interaction of aluminum nanopowders with air has been discussed. The recommendations concerning an efficiency of the protective "non-Al 2O 3" layers on aluminum nanoparticles were proposed.

  2. Corrosion Properties of Black Nickel Coating on Aluminum for Solar Heating Applications

    International Nuclear Information System (INIS)

    A simple process of electroplated bright nickel is investigated to produce ultra high solar absorber coating on the aluminum substrates, which has high corrosion resistance. The corrosion resistance varies with deposition conditions of black Ni layer on the coating bath. Evaluation of the coatings was carried out by measurement of corrosion resistance and optical properties optimized in order to give the maximum selectivity (a/e) value. The deposition parameters are found to affect corrosion resistance of the coat. Corrosion resistance of the films was evaluated in 3.5% sodium chloride solution potentiodynamic polarization. The prepared samples were characterized using potentiostat, galvanostat Autolab, X-ray diffraction (XRD), Field Emission Scanning Electron Microscope (FESEM), UV-VIS-NIR,V-570 Jasco, Japan, spectrophotometer. XRD patterns showed that the ZnS and ZnS:Ni nanoparticles have zinc blend structure with the crystallite sizes of about 6-25 nm range. The results also showed that applying the coat on aluminum substrates resulted in best bath composition of NiSO4, ZnSO4, NH4NiSO4, NaSCN, at Ph=5.6 to 5.9, Temp. 55°C and current density 0.02 A/cm2. The coating has emittance 0.31% and absorption 98.52%, selectivity about (α/ε) = 184.98, and Corrosion rate= 0.00916 mm/year.

  3. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  4. Effect of coating current density on the wettability of electrodeposited copper thin film on aluminum substrate

    Directory of Open Access Journals (Sweden)

    Arun Augustin

    2016-09-01

    Full Text Available Copper is the only one solid metal registered by the US Environmental Protection Agency as an antimicrobial touch surface. In touch surface applications, wettability of the surface has high significance. The killing rate of the harmful microbes depends on the wetting of pathogenic solution. Compared to the bulk copper, coated one on aluminum has the advantage of economic competitiveness and the possibility of manufacturing complex shapes. In the present work, the copper coating on the aluminum surface has successfully carried out by electrodeposition using non cyanide alkaline bath. To ensure good adhesion strength, the substrate has been pre-zincated prior to copper deposition. The coating current density is one of the important parameters which determine the nucleation density of the copper on the substrate. To understand the effect of current density on wettability, the coating has done at different current densities in the range of 3 A dm−2 to 9 A dm−2 for fixed time interval. The grain size has been measured from TEM micrographs and showed that as current density increases, grain size reduces from 62 nm to 35 nm. Since the grain size reduces, grain boundary volume has increases. As a result the value of strain energy (calculated by Williamson–Hall method has increased. The density of nodular morphology observed in SEM analysis has been increased with coating current density. Further, wettability studies with respect to double distilled water on the electrodeposited copper coatings which are coated at different current densities are carried out. At higher current density the coating is more wettable by water because at these conditions grain size of the coating decreases and morphology of grain changes to a favorable dense nodularity.

  5. METAL-CERAMIC INTERFACES IN LASER COATED ALUMINUM-ALLOYS

    NARCIS (Netherlands)

    ZHOU, XB; DEHOSSON, JTM

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with alpha-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product alpha-Al2O3 layer of a thickness of 100 mum was cre

  6. Evaluation of the microstructural and photocatalytic properties of aluminum-doped zinc oxide coatings deposited by plasma spraying

    International Nuclear Information System (INIS)

    Aluminum-doped zinc oxide (AZO) material produced from a nanopowder agglomerate was deposited as a plasma-sprayed coating, and the resulting microstructural and photocatalytic properties of these coatings were investigated. The microstructure of the AZO coatings was analyzed by X-ray diffraction and scanning electron microscopy. Additionally, the photocatalytic degradation of methylene blue caused by the AZO coatings was estimated via ultraviolet–visible spectroscopy. The results of this study demonstrate that the AZO coatings deposited by plasma spraying can influence the photocatalytic degradation of methylene blue. - Highlights: • We doped aluminum (Al) in a zinc oxide (ZnO) coating using plasma spraying. • More significant recrystallization was observed after plasma spraying. • The surface of the Al-doped ZnO coating exhibited a microplatelet microstructure. • The Al-doped ZnO coating displayed high photocatalytic activities

  7. Role of Laser Cladding Parameters in Composite Coating (Al-SiC) on Aluminum Alloy

    Science.gov (United States)

    Riquelme, Ainhoa; Escalera-Rodriguez, María Dolores; Rodrigo, Pilar; Rams, Joaquin

    2016-08-01

    The effect of the different control parameters on the laser cladding fabrication of Al/SiCp composite coatings on AA6082 aluminum alloy was analyzed. A high-power diode laser was used, and the laser control parameters were optimized to maximize the size (height and width) of the coating and the substrate-coating interface quality, as well as to minimize the melted zone depth. The Taguchi DOE method was applied using a L18 to reduce the number of experiments from 81 to only 18 experiments. Main effects, signal-noise ratio and analysis of variance were used to evaluate the effect of these parameters in the characteristics of the coating and to determine their optimum values. The influence of four control parameters was evaluated: (1) laser power, (2) scanning speed, (3) focal condition, and (4) powder feed ratio. Confirmation test with the optimal control parameters was carried out to evaluate the Taguchi method's effectivity.

  8. Mechanical and tribological properties of crystalline aluminum nitride coatings deposited on stainless steel by magnetron sputtering

    Science.gov (United States)

    Choudhary, R. K.; Mishra, S. C.; Mishra, P.; Limaye, P. K.; Singh, K.

    2015-11-01

    Aluminum nitride (AlN) coating is a potential candidate for addressing the problems of MHD pressure drop, tritium permeation and liquid metal corrosion of the test blanket module of fusion reactor. In this work, AlN coatings were grown on stainless steel by magnetron sputtering. Grazing incidence X-ray diffraction measurement revealed that formation of mixed phase (wurtzite and rock salt) AlN was favored at low discharge power and substrate negative biasing. However, at sufficiently high discharge power and substrate bias, (100) oriented wurtzite AlN was obtained. Secondary ion mass spectroscopy showed presence of oxygen in the coatings. The highest value of hardness and Young's modulus were 14.1 GPa and 215 GPa, respectively. Scratch test showed adhesive failure at a load of about 20 N. Wear test showed improved wear resistance of the coatings obtained at higher substrate bias.

  9. Mechanical and microstructural characterization of aluminum reinforced with carbon-coated silver nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Sanchez, R. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico)]. E-mail: roberto.martinez@cimav.edu.mx; Reyes-Gasga, J. [Instituto de Fisica, UNAM, Apartado Postal 20-364, 01000 Mexico, D.F. (Mexico); Caudillo, R. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States); Garcia-Gutierrez, D.I. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States); Marquez-Lucero, A. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Estrada-Guel, I. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Mendoza-Ruiz, D.C. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Jose Yacaman, M. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States)

    2007-07-12

    Composites of pure aluminum with carbon-coated silver nanoparticles (Ag-C NP) of 10 nm in size were prepared by the mechanical milling process. Transmission electron microscopy showed that the Ag-C NP are homogeneously dispersed into the Al matrix, silver nanoparticles do not coalesce, grow or dissolve in the aluminum matrix due the carbon shell. The values of yield strength ({sigma} {sub y}), maximum strength ({sigma} {sub max}) and micro-hardness Vickers (HVN) of the composites were evaluated and reported as a function of Ag-C NP content. It has been found that the introduction of this type of particles in aluminum strengthen it, increasing all the previous parameters.

  10. High temperature performance of arc-sprayed aluminum bronze coatings for steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhong-li; LI De-yuan; WANG Shui-yong

    2006-01-01

    The high-temperature oxidation behavior of arc-sprayed aluminum bronze coatings on steel substrate was studied during isothermal exposures in air at 900 ℃. The surface morphologies and interface of the coatings after isothermal oxidation at 900 ℃ for different times were observed. The experiments showed that the coatings on steel substrate were not deteriorated and the substrate was protected well, being exposed to high temperatures up to 900 ℃. The coatings withstood more than ten times thermal shock tests without any coating separation. The thermal expansion coefficient of the coatings was measured, revealing not much difference between it and that of steel substrate. After exposure at high temperature, the coatings were still adhered to steel substrate well.Isothermal mass gain of the coatings at elevated temperature in dry air was measured by means of a thermal balance and the oxidation behavior was evaluated by oxidation kinetic curves, exhibiting the oxidation kinetics curve accorded with a parabolic law.The parabolic rate constant of the oxidation kinetic curve is 1.02× 10-9 g2·cm-4·s-1 for the first 60 min and from 150 min to 2 880 min the constant is 5.1 × 10-12 g2·cm-4·s-1.

  11. Porous Spherical Cellulose Composites Coated by Aluminum (Ⅲ) Oxide and Silicone: Preparation,Characterization and Adsorption Behavior

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Porous spherical cellulose composite (PSCA) coated by aluminum (Ⅲ) oxide was prepared andmodified by organosilicone. SEM images of the surface morphology of the bead cellulose shows that it hasspherical shape and abundant porous structure on its surface. The mapping images of aluminum and silicon ofthe composite (PSCAS) present aluminum( Ⅲ ) oxide and silicone are uniformly dispersed on the surface. Theadsorption behavior of PSCAS toward metal ions was determined.

  12. Preparation of nano-sized hydrophilic aluminum fins coating materials for air conditioner

    Institute of Scientific and Technical Information of China (English)

    陈志明; 韩峰; 邵利

    2002-01-01

    Semicontinuous seeded emulsion copolymerization of acrylic acid, acrylamide and divinylbenzene was carried out at 80℃ with ammonium persulphate as the initiator and the polyether with comb configuration as the emulsifier to prepare approximately mono-dispersed nano-sized polymer particles with average diameter 90nm. The particles were used to combine with special polyether and de-ionized water was added to obtain nano-sized hydrophilic aluminum fins coating materials with solid content of 10%. The aluminum fins were coated with the materials to get the film showing self-assembly properties in some degree. The obtained hydrophilic fins have contact angles <5° with de-ionized water, minimum value 0°, after 4 cycles of wet and dry, contact angles <10° with de-ionized water.

  13. Removal of inclusions from molten aluminum with actively coated ceramic filters

    Institute of Scientific and Technical Information of China (English)

    周鸣; 倪红军; 疏达; 张为玉; 李克; 孙宝德; 王俊

    2003-01-01

    Molten aluminum (A001) was filtered by using ceramic foam filters coated with active enamel. Tensile test shows that the elongation of filtered sample is increased by 15.5%, but the tensile strength of the sample is almost the same as that of unfiltered one. The fracture cracks and dimples of filtered sample are fine and homogeneous according to SEM examination. In addition, metallographic observation shows that the filtered sample has very few inclusions of approximately 8 μm in diameter, but the unfiltered sample has some inclusions of approximately 60 μm in length and 20 μm in width. However, it is suggested that the active enamel coat can effectively capture the inclusions and dissolve them during filtering molten aluminum.

  14. Ultrasonic semi-solid coating soldering 6061 aluminum alloys with Sn-Pb-Zn alloys.

    Science.gov (United States)

    Yu, Xin-ye; Xing, Wen-qing; Ding, Min

    2016-07-01

    In this paper, 6061 aluminum alloys were soldered without a flux by the ultrasonic semi-solid coating soldering at a low temperature. According to the analyses, it could be obtained that the following results. The effect of ultrasound on the coating which promoted processes of metallurgical reaction between the components of the solder and 6061 aluminum alloys due to the thermal effect. Al2Zn3 was obtained near the interface. When the solder was in semi-solid state, the connection was completed. Ultimately, the interlayer mainly composed of three kinds of microstructure zones: α-Pb solid solution phases, β-Sn phases and Sn-Pb eutectic phases. The strength of the joints was improved significantly with the minimum shear strength approaching 101MPa. PMID:26964943

  15. Rare earth conversion coatings grown on AA6061 aluminum alloys. Corrosion studies

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti S, S. B. [Instituto Tecnologico de Ciudad Madero, Av. 1o. de Mayo y Sor Juana I. de la Cruz, Col. Los Mangos, 89440 Ciudad Madero, Tanaulipas (Mexico); Dominguez C, M. A.; Torres H, A. M.; Onofre B, E. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada - Altamira, Carretera Tampico-Puerto Industrial Altamira Km. 14.5, 89600 Altamira, Tamaulipas (Mexico); De la Cruz H, W., E-mail: mdominguezc@ipn.mx [UNAM, Centro de Nanociencias y Nanotecnologia, Apdo. Postal 2681, 22800 Ensenada, Baja California (Mexico)

    2014-07-01

    The present work is aimed to investigate the corrosion resistance of rare earth protective coatings deposited by spontaneous deposition on AA6061 aluminum alloy substrates. Coatings were deposited from water-based Ce(NO{sub 3}){sub 3} and La(NO{sub 3}){sub 3} solutions by varing parameters such as rare earth solution concentration, bath temperature and immersion time. The values of the Tafel slopes indicate that the cathodic process is favored by concentration polarization rather than activation polarization. Chemical and morphological characterizations of the surface before and after electrochemical evaluations were performed by X-ray photoelectron spectroscopy and scanning electron microscopy. (Author)

  16. Rare earth conversion coatings grown on AA6061 aluminum alloys. Corrosion studies

    International Nuclear Information System (INIS)

    The present work is aimed to investigate the corrosion resistance of rare earth protective coatings deposited by spontaneous deposition on AA6061 aluminum alloy substrates. Coatings were deposited from water-based Ce(NO3)3 and La(NO3)3 solutions by varing parameters such as rare earth solution concentration, bath temperature and immersion time. The values of the Tafel slopes indicate that the cathodic process is favored by concentration polarization rather than activation polarization. Chemical and morphological characterizations of the surface before and after electrochemical evaluations were performed by X-ray photoelectron spectroscopy and scanning electron microscopy. (Author)

  17. Effective corrosion protection of AA6061 aluminum alloy by sputtered Al-Ce coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dominguez-Crespo, M.A., E-mail: mdominguezc@ipn.m [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Torres-Huerta, A.M. [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Rodil, S.E. [Instituto de Investigacion en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, Ciudad Universitaria, Del. Coyoacan, C.P. 04510 Mexico, D.F. (Mexico); Ramirez-Meneses, E. [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Suarez-Velazquez, G.G. [Alumna del PTA del CICATA-Altamira IPN, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Hernandez-Perez, M.A. [Instituto Politecnico Nacional, ESIQIE, C.P. 07738 Mexico, D.F. (Mexico)

    2009-12-30

    Al-Ce coatings were deposited on silicon and AA6061 aluminum alloy substrates by DC magnetron sputtering using aluminum in combination with pure cerium targets. The materials were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and electrochemical impedance spectroscopy (EIS) in order to consider their application as high corrosion resistance coatings. The corrosion behavior of the films was studied using a NaCl aqueous solution (3.5 wt%). As for the characterization results, an apparent amorphous phase of aluminum oxide with small cerium compounds embedded in the matrix was detected by the X-ray diffraction patterns and HRTEM on the deposited films at 200 W and 4 Pa. At these conditions, AFM and SEM images evidenced crack-free coatings with low-roughness nanometric structures and columnar growth. EIS and Tafel results converged to indicate an inhibition of the corrosion reactions. The film displayed good stability in the aggressive medium and after 1 day of exposure underwent very little degradation. The variations in the impedance and Tafel characteristics were found to occur as a function of cerium content, which provokes important changes in the film protective properties.

  18. Defluoridation of groundwater using aluminum-coated bauxite: Optimization of synthesis process conditions and equilibrium study.

    Science.gov (United States)

    Salifu, Abdulai; Petrusevski, Branislav; Mwampashi, Emmanuel S; Pazi, Iddi A; Ghebremichael, Kebreab; Buamah, Richard; Aubry, Cyril; Amy, Gary L; Kenedy, Maria D

    2016-10-01

    There is no known effective treatment for fluoride-related health disorders, hence prevention through water defluoridation is necessary. This study explored the possibility of modifying the physico-chemical properties of bauxite, a locally available material in many countries including Ghana, by thermal treatment and an aluminum coating, for water defluoridation. The study mainly focused on investigating the effects of varying synthesis process conditions on the defluoridation efficiency of Granular Aluminum Coated Bauxite (GACB). GACB performed better than raw bauxite (RB) and was able to reduce fluoride concentration in groundwater from 5 ± 0.2 mg/L to ≤ 1.5 mg/L, World Health Organization (WHO) guideline. Based on nonlinear Chi-square (χ(2)) analysis, the best-fitting isotherm model for the fluoride-GACB system was in the order: Freundlich > Redlich-Perterson ≈ Langmuir > Temkin. The fluoride adsorption capacity of GACB (qmax = 12.29 mg/g) based on the Langmuir model was found to be either comparable or higher than the capacities of some reported fluoride adsorbents. Aluminum (Al) coating procedures optimized in this study could therefore be a useful approach for synthesizing an effective fluoride adsorbent using bauxite, a locally available material. Kinetic and isotherm analysis, thermodynamic calculations, as well as FTIR and Raman analysis suggested the mechanism of fluoride adsorption onto GACB was complex and involved both physical adsorption and chemisorption processes. PMID:27327859

  19. Effective corrosion protection of AA6061 aluminum alloy by sputtered Al-Ce coatings

    International Nuclear Information System (INIS)

    Al-Ce coatings were deposited on silicon and AA6061 aluminum alloy substrates by DC magnetron sputtering using aluminum in combination with pure cerium targets. The materials were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and electrochemical impedance spectroscopy (EIS) in order to consider their application as high corrosion resistance coatings. The corrosion behavior of the films was studied using a NaCl aqueous solution (3.5 wt%). As for the characterization results, an apparent amorphous phase of aluminum oxide with small cerium compounds embedded in the matrix was detected by the X-ray diffraction patterns and HRTEM on the deposited films at 200 W and 4 Pa. At these conditions, AFM and SEM images evidenced crack-free coatings with low-roughness nanometric structures and columnar growth. EIS and Tafel results converged to indicate an inhibition of the corrosion reactions. The film displayed good stability in the aggressive medium and after 1 day of exposure underwent very little degradation. The variations in the impedance and Tafel characteristics were found to occur as a function of cerium content, which provokes important changes in the film protective properties.

  20. Sliding Wear Behavior of Plasma Sprayed Zirconia Coating on Cast Aluminum against Silicon Carbide Ceramic

    Institute of Scientific and Technical Information of China (English)

    Thuong-Hien LE; Young-Hun CHAE; Seock-Sam KIM

    2005-01-01

    The sliding wear behaviors of ZrO2-22 wt pct MgO (MZ) and ZrO2-8 wt pct Y2O3 (YZ) coatings deposited on a cast aluminum alloy with bond layer (NiCrCoAlY) by plasma spray were investigated under dry test conditions at room temperature. Under all load conditions, the wear mechanisms of the MZ and YZ coatings were almost the same.The material transfer and pullout were involved in the wear process of the studied coatings under the test conditions.The wear rate of the MZ coating was less than that of the YZ coating. While increasing the normal load, the wear rates of the MZ and YZ coatings increased. SEM was used to examine the worn surfaces and to elucidate likely wear mechanisms. Energy dispersive X-ray spectroscopy (EDX) analysis of the worn surfaces indicated that material transfer occurred in the direction from the SiC ball to the disk. Fracture toughness had a significant influence on the wear performance of the coatings. It was suggested that the material transfer played an important role in the wear behavior.

  1. Silicon effects on formation of EPO oxide coatings on aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wang, L. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, ON, N9B 3P4 (Canada); Nie, X. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, ON, N9B 3P4 (Canada)]. E-mail: xnie@uwindsor.ca

    2006-01-03

    Electrolytic plasma processes (EPP) can be used for cleaning, metal-coating, carburizing, nitriding, and oxidizing. Electrolytic plasma oxidizing (EPO) is an advanced technique to deposit thick and hard ceramic coatings on a number of aluminum alloys. However, the EPO treatment on Al-Si alloys with a high Si content has rarely been reported. In this research, an investigation was conducted to clarify the effects of silicon contents on the EPO coating formation, morphology, and composition. Cast hypereutectic 390 alloys ({approx} 17% Si) and hypoeutectic 319 alloys ({approx} 7% Si) were chosen as substrates. The coating morphology, composition, and microstructure of the EPO coatings on those substrates were investigated using scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and X-ray diffraction (XRD). A stylus roughness tester was used for surface roughness measurement. It was found that the EPO process had four stages where each stage was corresponding to various coating surface morphology, composition, and phase structures, characterised by different coating growth mechanisms.

  2. Optical Properties of Black Nickel-Zinc Coating on Aluminum For Solar Heating Applications

    International Nuclear Information System (INIS)

    The present study describes the performance of selective coatings to get maximum solar absorbance and minimum thermal emittance. Aluminum substrates, covered with Ni electroplated base layer, have been used to show the influence of thickness and deposition condition of black Ni layer on the optical performance of selective coatings. Evaluation of the coatings was carried out by adhesion, measurement of coating thickness and optical properties. The deposition process parameters are optimized in order to give the maximum selectivity (a/s) value. The deposition parameters are found to affect the thickness of the coat. As the coat thickness decreases the absorptive increases and the emissivity decreases. The structure and optical properties of the prepared samples were characterized using X-ray diffraction (XRD), Field Emission Scanning Electron Microscope (FESEM), UV- VIS - NIR, V-570 Jasco, Japan, spectrophotometer and XRD patterns showed that the ZnS and ZnS:Ni nanoparticles have zinc blended structure with the crystallite sizes of about 6-25 nm range. The value of optical band gap has been found to be in range 3.2- 3.7 eV The results also show that applying the coat on aluminum substrates resulted in best bath composition NiSCU, ZnSC>4, NFLiNiSO4, NaSCN, at ph = 5.6 to 5.9 and temp. 55°C current density 0.02 mA/cm , have emittance 0.31% and absorption 98.52% and selectivity about (a/ s) =184.98.

  3. Facile transition from hydrophilicity to superhydrophilicity and superhydrophobicity on aluminum alloy surface by simple acid etching and polymer coating

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Wenyong, E-mail: lwy@iccas.ac.cn [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Sun, Linyu; Luo, Yuting [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Wu, Ruomei, E-mail: cailiaodian2004@126.com [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Jiang, Haiyun [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Chen, Yi; Zeng, Guangsheng; Liu, Yuejun [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China)

    2013-09-01

    The transition from the hydrophilic surface to the superhydrophilic and superhydrophobic surface on aluminum alloy via hydrochloric acid etching and polymer coating was investigated by contact angle (CA) measurements and scanning electron microscope (SEM). The effects of etching and polymer coating on the surface were discussed. The results showed that a superhydrophilic surface was facilely obtained after acid etching for 20 min and a superhydrophobic surface was readily fabricated by polypropylene (PP) coating after acid etching. When the etching time was 30 min, the CA was up to 157{sup o}. By contrast, two other polymers of polystyrene (PS) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after acid etching. The results showed that the CA was up to 159{sup o} by coating PP-g-MAH, while the CA was only 141{sup o} by coating PS. By modifying the surface with the silane coupling agent before PP coating, the durability and solvent resistance performance of the superhydrophobic surface was further improved. The micro–nano concave–convex structures of the superhydrophilic surface and the superhydrophobic surface were further confirmed by scanning electron microscope (SEM). Combined with the natural hydrophilicity of aluminum alloy, the rough micro–nano structures of the surface led to the superhydrophilicity of the aluminum alloy surface, while the rough surface structures led to the superhydrophobicity of the aluminum alloy surface by combination with the material of PP with the low surface free energy.

  4. Excellent thermal conductivity and dielectric properties of polyimide composites filled with silica coated self-passivated aluminum fibers and nanoparticles

    Science.gov (United States)

    Zhou, Yongcun; Bai, Yuanyuan; Yu, Ke; Kang, Yan; Wang, Hong

    2013-06-01

    A polymer based composite was prepared by using modified aluminum fibers and aluminum nanoparticles as fillers in polyimide matrix that resulted in the high thermal conductivity and low relative permittivity. It was found that silica coated aluminum fibers with the multilayer coating structures can significantly reduce the relative permittivity (about 19.6 at 1 MHz) of the composite while keeping lower dielectric loss (0.024 at 1 MHz). The thermal conductivity of composites was significantly increased to 15.2 W/m K. This work shows a useful way to choose proper modifier fillers to improve the composite properties for electronic packaging composite materials.

  5. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    Science.gov (United States)

    Izen, J. M.; Kurth, M.; Boyd, R.

    2016-03-01

    Unencapsulated aluminum wedge wire bonds are common in particle physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent source of tracking-detector failure. Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorentz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of polyurethane-coated wire bonds and their resistance to periodic Lorentz forces are under study for use in a future High Luminosity Large Hadron Collider detector such as the ATLAS Inner Tracker upgrade.

  6. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    Izen, Joseph M; Boyd, Rusty

    2015-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent source of tracking-detector failure. Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorentz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of polyurethane-coated wire bonds and their resistance to periodic Lorentz forces are under study for use in a future High Luminosity Large Hadron Collider detector such as the ATLAS Inner Tracker upgrade.

  7. Development of nanostructured coatings for protecting the surface of aluminum alloys against corrosion and ice accretion

    Science.gov (United States)

    Farhadi, Shahram

    Ice and wet snow accretion on outdoor structures is a severe challenge for cold climate countries. A variety of de-icing and anti-icing techniques have been developed so far to counter this problem. Passive approaches such as anti-icing or icephobic coatings that inhibit or retard ice accumulation on the surfaces are gaining in popularity. Metal corrosion should also be taken into account as metallic substrates are subject to corrosion problems when placed in humid or aggressive environments. Development of any ice-releasing coatings on aluminum structures, as they must be durable enough, is therefore closely related to anti-corrosive protection of that metal. Accordingly, series of experiments have been carried out to combine reduced ice adhesion and improved corrosion resistance on flat AA2024 substrates via thin films of single and double layer alkyl-terminated SAMs coatings. More precisely, alkyl-terminated aluminum substrates were prepared by depositing layer(s) of 18C-SAMs on BTSE-grafted AA2024 or mirror-polished AA2024 surfaces. This alloy is among the most widely used aluminum alloys in transportation systems (including aircraft), the military, etc. The stability of the coatings in an aggressive environment, their overall ice-repellent performance as well as their corrosion resistance was systematically studied. The stability of one-layer and two-layer coatings in different media was tested by means of CA measurements, demonstrating gradual loss of the hydrophobic property after ~1100-h-long immersion in water, associated by decrease in water CA. Surface corrosion was observed in all cases, except that the double-layer coating system provided improved anti-corrosive protection. All single layer coatings showed initial shear stress of ice detachment values of ~1.68 to 2 times lower than as-received aluminum surfaces and about ~1.22 to 1.5 times lower than those observed on mirror-polished surfaces. These values gradually increased after as many as 5 to 9

  8. Effects of Thermally Sprayed Aluminum Coating on the Corrosion Fatigue Behavior of X80 Steel in 3.5 wt.% NaCl

    Science.gov (United States)

    Zhao, Weimin; Zhang, Timing; Xin, Ruofei; Wang, Manman; Ai, Hua; Sun, Jianbo; Wang, Yong

    2015-08-01

    Corrosion fatigue and fatigue crack propagation experiments were conducted using X80 steel (with and without aluminum coating) in 3.5 wt.% NaCl solution. Results show that the aluminum coating could significantly improve the corrosion fatigue life of the steel substrate, and that this influence would be enhanced by decreasing the applied stress. However, the crack growth rate of the aluminum-coated X80 steel was slightly higher than that of bare X80 steel. Therefore, the presence of aluminum coating extends the crack initiation stage, and the inhibiting effect of aluminum coating on crack initiation outweighs its promotion of crack propagation. The acting mechanisms of the aluminum coating on crack initiation and propagation were discussed.

  9. Preparation of Ni-CNT composite coatings on aluminum substrate and its friction and wear behavior

    Institute of Scientific and Technical Information of China (English)

    涂江平; 朱丽萍; 陈卫祥; 赵新兵; 刘芙; 张孝彬

    2004-01-01

    Nickel-carbon nanotube(CNT) composite coatings with a Zn-Ni interlayer were prepared by electrodeposition technique on aluminum substrate. The effects of CNT concentration in plating bath on the volume fraction of CNTs in the deposits and the coating growth rate were investigated. The friction and wear behavior of the Ni-CNT composite coatings were examined using a pin-on-disk wear tester under dry sliding conditions at a sliding speed of 0. 062 3 m/s and load range from 12 N to 150 N. Because of the reinforcement of CNTs in the composite coatings, at lower applied loads, the wear resistance was improved with increasing volume fraction of CNTs. Since cracking and peeling occur on the worn surface, the wear rates of composite coatings with high volume fraction of CNTs increase rapidly at higher applied loads. The friction coefficient of the composite coatings decreases with the increasing volume fraction of CNTs due to the reinforcement and self-lubrication of CNTs.

  10. Mitigating Localized Corrosion Using Thermally Sprayed Aluminum (TSA) Coatings on Welded 25% Cr Superduplex Stainless Steel

    Science.gov (United States)

    Paul, S.; Lu, Q.; Harvey, M. D. F.

    2015-04-01

    Thermally sprayed aluminum (TSA) coating has been increasingly used for the protection of carbon steel offshore structures, topside equipment, and flowlines/pipelines exposed to both marine atmospheres and seawater immersion conditions. In this paper, the effectiveness of TSA coatings in preventing localized corrosion, such as pitting and crevice corrosion of 25% Cr superduplex stainless steel (SDSS) in subsea applications, has been investigated. Welded 25% Cr SDSS (coated and uncoated) with and without defects, and surfaces coated with epoxy paint were also examined. Pitting and crevice corrosion tests, on welded 25% Cr SDSS specimens with and without TSA/epoxy coatings, were conducted in recirculated, aerated, and synthetic seawater at 90 °C for 90 days. The tests were carried out at both the free corrosion potentials and an applied cathodic potential of -1100 mV saturated calomel electrode. The acidity (pH) of the test solution was monitored daily and adjusted to between pH 7.5 and 8.1, using dilute HCl solution or dilute NaOH, depending on the pH of the solution measured during the test. The test results demonstrated that TSA prevented pitting and crevice corrosion of 25% Cr SDSS in artificial seawater at 90 °C, even when 10-mm-diameter coating defect exposing the underlying steel was present.

  11. Microstructure and Wear Behaviour of Laser-Induced Thermite Reaction Al2O3 Ceramic Coatings on Pure Aluminum and AA7075 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Kaijin; LIN Xin; XIE Changsheng; T M Yue

    2008-01-01

    Wear-resistant laser-induced thermite reaction Al2O3 ceramic coatings can be fabricated on pure Al and AA7075 aluminum alloy by laser cladding(one-step method)and laser cladding followed by laser re-melting(two-step method)using mixed powders CuO-Al-SiO2 in order to improve the wear properties of aluminum and aluminum alloy,respectively.The microstructure of the coatings was characterized by scanning electron microscopy(SEM)and X-ray diffraction(XRD).The wear resistance of the coatings was evaluated under dry sliding wear test condition at room temperature.Owing to the presence of hard a-Al2O3 and γ-Al2O,3phases,the coatings exhibited excellent wear resistance.In addition,the wear resistance of the coatings fabricated by two-step method is superior to that of the coatings fabricated by one-step method.

  12. Effect of Bath ph on Electroless Ni-P Coating Deposited on Open-Cell Aluminum Foams

    Science.gov (United States)

    Liu, Jiaan; Si, Fujian; Li, Dong; Liu, Yan; Cao, Zheng; Wang, Guoyong

    2015-09-01

    Different electroless Ni-P coatings were deposited on open-cell aluminum foams at various bath pH. The effect of bath pH on the morphology, structure, components, phases and corrosion resistance of the Ni-P coating was studied by scanning electron microscopy (SEM), confocal laser scanning microscope (CLSM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), immersion test and electrochemical polarization measurement, respectively. The experimental results show that the bath pH not only changed the reactivity of the bath, but also had a influence on the microstructure and anticorrosive property of electroless Ni-P coating. The high pH bath raises the thickness of Ni-P coating but decreases the content of phosphorus element in the Ni-P coating. The corrosion resistance of the coated aluminum foams increases when the bath pH rises.

  13. Optimizing the fabrication of aluminum-coated fiber probes and their application to optical near-field lithography

    DEFF Research Database (Denmark)

    Madsen, S; Holme, NCR; Ramanujam, PS;

    1998-01-01

    We report on routine fabrication of fiber probes suitable for metal coating. We have investigated how aperture sizes ranging from 75 to 300 nm can be produced using an appropriate set of pulling parameters in a combined heating/pulling process. The quality of the metal coating has been investigated...... in terms of roughness and the presence of leaking holes in the coating. We report on how the quality of the coating depends on parameters such as deposition rate and background pressure during evaporation. We have used aluminum-coated fiber probes in lithographical studies of different materials, like side...

  14. Corrosion Resistance Properties of Aluminum Coating Applied by Arc Thermal Metal Spray in SAE J2334 Solution with Exposure Periods

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2016-03-01

    Full Text Available Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE J2334 for different periods of time. This solution consists of an aqueous solution of NaCl, CaCl2 and NaHCO3. Various electrochemical techniques, i.e., corrosion potential-time, electrochemical impedance spectroscopy (EIS and the potentiodynamic were used to determine the performance of stimulants in improving the properties of the coating. EIS studies revealed the kinetics and mechanism of corrosion and potentiodynamic attributed the formation of a passive film, which stifles the penetration of aggressive ions towards the substrate. The corrosion products that formed on the coating surface, identified using Raman spectroscopy, were Dawsonite (NaAlCO3(OH2 and Al(OH3. These compounds of aluminum are very sparingly soluble in aqueous solution and protect the substrate from pitting and uniform corrosion. The morphology and composition of corrosion products determined by scanning electron microscopy and energy dispersive X-ray analyses indicated that the environment plays a decisive role in improving the corrosion resistance of aluminum coating.

  15. Electropolymerized polyaniline coatings on aluminum alloy 3004 and their corrosion protection performance

    Energy Technology Data Exchange (ETDEWEB)

    Shabani-Nooshabadi, M. [Department of Chemistry, Faculty of Science, University of Kashan, Ghotbe Ravandi, Kashan (Iran, Islamic Republic of); Ghoreishi, S.M. [Department of Chemistry, Faculty of Science, University of Kashan, Ghotbe Ravandi, Kashan (Iran, Islamic Republic of)], E-mail: s.m.ghoreishi@kashanu.ac.ir; Behpour, M. [Department of Chemistry, Faculty of Science, University of Kashan, Ghotbe Ravandi, Kashan (Iran, Islamic Republic of)

    2009-11-30

    Homogeneous and adherent polyaniline coatings were electrosynthesized on aluminum (Al) alloy 3004 (AA 3004) from an aqueous solution containing aniline and oxalic acid by using the galvanostatic polarization method. A higher applied current density in the polymerization stage proved to be the best condition to adopt for the synthesis of more compact and strongly adherent polyaniline coatings on Al. The corrosion performances of polyaniline coatings were investigated in 3.5% NaCl solution by the potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). Potentiodynamic polarization and electrochemical impedance spectroscopy studies reveal that the polyaniline acts as a protective layer on Al against corrosion in 3.5% NaCl solution. The current corrosion decreases significantly from 6.55 {mu}A cm{sup -2} for uncoated Al to 0.158 {mu}A cm{sup -2} for polyaniline-coated Al. The corrosion rate of the polyaniline-coated Al is found to be 5.17 x 10{sup -4} mm year{sup -1}, which is {approx}40 times lower than that observed for bare Al. The potential corrosion increases from -1.015 V versus SCE for uncoated Al to {approx}-0.9 V versus SCE for polyaniline-coated Al electrodes. The positive shift of {approx}0.11 V in potential corrosion indicates the protection of the Al surface by the polyaniline coatings. The synthesized coatings were characterized by UV-visible absorption spectrometry, Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). Optical absorption spectroscopy reveals the formation of the emeraldine form of polyaniline. The results of this study clearly ascertain that the polyaniline has outstanding potential to protect the AA 3004 alloy against corrosion in a chloride environment.

  16. Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Sheng-xue Yu

    2013-01-01

    Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

  17. Electrochemical Impedance Study of Zinc Yellow Polypropylene-Coated Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhi-hua Sun

    2010-01-01

    Full Text Available Performance of zinc yellow polypropylene-coated aluminum alloy 7B04 during accelerated degradation test is studied using electrochemical impedance spectroscopy (EIS. It has been found that the zinc yellow polypropylene paint has few flaw and acts as a pure capacitance before accelerated test. After 336-hour exposure to the test, the impedance spectroscopy shows two time constants, and water has reached to the aluminum alloy/paint interface and forms corrosive microcell. For the scratched samples, the reaction of metal corrosion and the hydrolysis of zinc yellow ion can occur simultaneously. The impedance spectroscopy indicates inductance after 1008-hour exposure to the test, but the inductance disappears after 1344-hour exposure and the passivation film has pitting corrosion.

  18. Optical Properties of Au Nanoparticles Coated on Surface of Glass or Anodic Aluminum Oxide Template

    Institute of Scientific and Technical Information of China (English)

    FENG Jinyang; WU Can; MA Xiao; ZHANG Hongquan; ZHAO Xiujian

    2012-01-01

    Au nanoparticles coated on the surface of glass (Sample A) or on anodic aluminum oxide template surface (Sample B) were prepared using titanium dioxide sol-gel doped with chloroauric acid and with a reduction process.FE-SEM,UV-Vis spectrum and Fluorescence spectrum tests show that Au nanoparticles have been distributed randomly on the surface of glass,while deposition occurs on the surface of regular hollows for anodic aluminum oxide template.A sharp absorption peak appears at the wavelength of 536 nm for sample B,while there is a red shift,with a broader peak for sample A.A distinct fluorescence emission at the wavelength of 633 nm is detected for sample A,but no noticeable fluorescence emission has been found for Sample B.The results indicate that the microstructure and optical properties of Au nanoparticles can be modulated by different substrate.

  19. An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

    Science.gov (United States)

    Danford, M. D.; Higgins, R. H.

    1985-01-01

    The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

  20. Reactive Plasma-Sprayed Aluminum Nitride-Based Coating Thermal Conductivity

    Science.gov (United States)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro; Egota, Kazumi; Okamoto, Kenji

    2015-12-01

    Recently, thick aluminum nitride/alumina (AlN/Al2O3) composite coatings were successfully fabricated through the reactive plasma spraying of fine Al2O3/AlN mixture in the N2/H2 atmospheric plasma. The coatings consist of AlN, Al5O6N, γ-Al2O3, and α-Al2O3 phases. This study will evaluate the thermal conductivity of these complicated plasma-sprayed coatings and optimize the controlling aspects. Furthermore, the influence of the process parameters on the coatings thermal conductivity will be investigated. The fabricated coatings showed very low thermal conductivity (2.43 W/m K) compared to the AlN sintered compacts. It is attributed to the phase composition of the fabricated coatings, oxide content, and porosity. The presence of Al2O3, Al5O6N and the high coating porosity decreased its thermal conductivity. The presence of oxygen in the AlN lattice creates Al vacancies which lead to phonon scattering and therefore suppressed the thermal conductivity. The formation of γ-Al2O3 phase in the coating leads to further decrease in its conductivity, due to its lower density compared to the α-phase. Moreover, the high porosity of the coating strongly suppressed the conductivity. This is due to the complicated microstructure of plasma spray coatings (splats, porosity, and interfaces, particularly in case of reactive spray process), which obviously lowered the conductivity. Furthermore, the measured coating density was lower than the AlN value and suppressed the coating conductivity. In addition, the spraying parameter showed a varied effect on the coating phase composition, porosity, density, and therefore on its conductivity. Although the N2 gas flow improved the nitride content, it suppressed the thermal conductivity gradually. It is attributed to the further increase in the porosity and further decrease in the density of the coatings with the N2 gas. Furthermore, increasing the arc did not show a significant change on the coating thermal conductivity. On the other hand

  1. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Science.gov (United States)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

    2015-03-01

    Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  2. Analysis of hardness of nanocrystalline coatings of aluminum-rich Ti1−AlN

    Indian Academy of Sciences (India)

    J Hernández-Torres; L García-González; L Zamora-Peredo; T Hernández-Quiroz; A Sauceda-Carvajal; P J García-Ramírez; N Flores-Ramírez

    2012-10-01

    Titanium aluminum nitride coatings were fabricated by a d.c.magnetron sputtering system from a Ti–Al (60/40wt%) target. Coatings were deposited on steel substrates, at a substrate temperature of 250 °C and a bias voltage of –80 V. The nitrogen flow was varied from 1.5–6 sccm and the Ar flow was kept constant at 20 sccm. The morphology and microstructure of the coatings were analysed by X-ray diffraction and scanning electron microscopy. The results of X-ray diffraction showed the presence of two cubic crystalline phases, TiN and AlN, which were confirmed by X-ray photoelectron spectroscopy. The Vicker hardness was obtained by the effective model of indentation. It was observed that the hardness of the coatings decreases from 22.8–9.5 GPa with an increased nitrogen content from 1.5–4.5 sccm. Subsequently, the hardness increased to 22.1 GPa by increasing nitrogen to 6 sccm. The behavior of hardness with grain size variation is consistent with the Hall-Peth relationship. The high value in the hardness of the coatings is mainly attributed to small grain sizes and the compressive stress present.

  3. Microstructure and Tensile Properties of Yttria Coated-Alumina Particulates Reinforced Aluminum Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    Zhiqiang YU; Gaohui WU; Longtao JIANG; Dongli SUN

    2005-01-01

    The liquid-phase coating method was used to deposit Y2O3 ceramic on the surface of α-Al2O3. The coatedAl2O3p/6061Al composites were produced using squeeze casting technology. The microstructure and tensile properties of the composites were analysed and studied. The results showed that the coated Al2O3 particles are able to disperse homogeneously in the aluminum liquid. The microstructure of the composites is more even in comparison with that of as-received powders. The tensile testing indicated that mechanical properties of the coated-Al2O3p/6061Alcomposites are better than those of uncoated particles. In the composite with 30% volume fraction, the tensile strength, yield strength as well as elongation is increased by 29.8%, 38.4% and 10.3%, respectively. The SEM analysis of fracture indicated that the dimples of the coated-Al2O3p/6061Al composites are more even.

  4. Corrosion resistance enhancement of Ni-P-nano SiO2 composite coatings on aluminum

    International Nuclear Information System (INIS)

    In this study, the influences of different concentrations of SiO2 nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO2 Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO2 particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO2 was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO2 nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results illustrated that the corrosion rate decreases (6.5–0.6 μA/cm2) and the corrosion potential increases (−0.64 to −0.3) with increasing the quantity of the SiO2 nanoparticles in the bath. Moreover, Ni-p-SiO2 nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  5. Tribological properties of laser cladding TiB2 particles reinforced Ni-base alloy composite coatings on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Long He; Ye-Fa Tan; Xiao-Long Wang; Qi-Feng Jing; Xiang Hong

    2015-01-01

    To improve the wear resistance of aluminum alloy frictional parts,TiB2 particles reinforced Ni-base alloy composite coatings were prepared on aluminum alloy 7005 by laser cladding.The microstructure and tribological properties of the composite coatings were investigated.The results show that the composite coating contains the phases of NiAl,Ni3Al,Al3Ni2,TiB2,TiB,TiC,CrB,and Cr23C6.Its microhardness is HV0.5 855.8,which is 15.4 % higher than that of the Ni-base alloy coating and is 6.7 times as high as that of the aluminum alloy.The friction coefficients of the composite coatings are reduced by 6.8 %-21.6 % and 13.2 %-32.4 % compared with those of the Ni-base alloy coatings and the aluminum alloys,while the wear losses are 27.4 %-43.2 % less than those of the Ni-base alloy coatings and are only 16.5 %-32.7 % of those of the aluminum alloys at different loads.At the light loads ranging from 3 to 6 N,the calculated maximum contact stress is smaller than the elastic limit contact stress.The wear mechanism of the composite coatings is micro-cutting wear,but changes into multi-plastic deformation wear at 9 N due to the higher calculated maximum contact stress than the elastic limit contact stress.As the loads increase to 12 N,the calculated flash temperature rises to 332.1 ℃.The composite coating experiences multi-plastic deformation wear,micro-brittle fracture wear,and oxidative wear.

  6. High temperature tribological behaviour of carbon based (B{sub 4}C and DLC) coatings in sliding contact with aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Gharam, A. Abou, E-mail: abougha@uwindsor.c [Mechanical Automotive and Materials Engineering Department, University of Windsor, Windsor, ON, N9B3P4 (Canada); Lukitsch, M.J.; Balogh, M.P. [Chemical Sciences and Materials Systems Laboratory, General Motors R and D Center, 30500 Mound Road, Warren, MI 48090-9055 (United States); Alpas, A.T. [Mechanical Automotive and Materials Engineering Department, University of Windsor, Windsor, ON, N9B3P4 (Canada)

    2010-12-30

    Carbon based coatings, particularly diamond-like carbon (DLC) films are known to resist aluminum adhesion and reduce friction at room temperature. This attractive tribological behaviour is useful for applications such as tool coatings used for aluminum forming and machining. However, for those operations that are performed at elevated temperatures (e.g. hot forming) or that generate frictional heat during contact (e.g. dry machining) the suitable coatings are required to maintain their tribological properties at high temperatures. Candidates for these demanding applications include boron carbide (B{sub 4}C) and DLC coatings. An understanding of the mechanisms of friction, wear and adhesion of carbon based coatings against aluminum alloys at high temperatures will help in designing coatings with improved high temperature tribological properties. With this goal in mind, this study focused on B{sub 4}C and a hydrogenated DLC coatings sliding against a 319 grade cast aluminum alloy by performing pin-on-disk experiments at temperatures up to 400 {sup o}C. Experimental results have shown that the 319 Al/B{sub 4}C tribosystem generated coefficient of friction (COF) values ranging between 0.42 and 0.65, in this temperature range. However, increased amounts of aluminum adhesion were detected in the B{sub 4}C wear tracks at elevated temperatures. Focused ion beam (FIB) milled cross sections of the wear tracks revealed that the coating failed due to shearing along the columnar grain boundaries of the coating. The 319 Al/DLC tribosystem maintained a low COF (0.15-0.06) from room temperature up to 200 {sup o}C. This was followed by an abrupt increase to 0.6 at 400 {sup o}C. The deterioration of friction behaviour at T > 200 {sup o}C was attributed to the exhaustion of hydrogen and hydroxyl passivants on the carbon transfer layer formed on the Al pin.

  7. High temperature tribological behaviour of carbon based (B4C and DLC) coatings in sliding contact with aluminum

    International Nuclear Information System (INIS)

    Carbon based coatings, particularly diamond-like carbon (DLC) films are known to resist aluminum adhesion and reduce friction at room temperature. This attractive tribological behaviour is useful for applications such as tool coatings used for aluminum forming and machining. However, for those operations that are performed at elevated temperatures (e.g. hot forming) or that generate frictional heat during contact (e.g. dry machining) the suitable coatings are required to maintain their tribological properties at high temperatures. Candidates for these demanding applications include boron carbide (B4C) and DLC coatings. An understanding of the mechanisms of friction, wear and adhesion of carbon based coatings against aluminum alloys at high temperatures will help in designing coatings with improved high temperature tribological properties. With this goal in mind, this study focused on B4C and a hydrogenated DLC coatings sliding against a 319 grade cast aluminum alloy by performing pin-on-disk experiments at temperatures up to 400 oC. Experimental results have shown that the 319 Al/B4C tribosystem generated coefficient of friction (COF) values ranging between 0.42 and 0.65, in this temperature range. However, increased amounts of aluminum adhesion were detected in the B4C wear tracks at elevated temperatures. Focused ion beam (FIB) milled cross sections of the wear tracks revealed that the coating failed due to shearing along the columnar grain boundaries of the coating. The 319 Al/DLC tribosystem maintained a low COF (0.15-0.06) from room temperature up to 200 oC. This was followed by an abrupt increase to 0.6 at 400 oC. The deterioration of friction behaviour at T > 200 oC was attributed to the exhaustion of hydrogen and hydroxyl passivants on the carbon transfer layer formed on the Al pin.

  8. The Effectiveness of Surface Coatings on Preventing Interfacial Reaction During Ultrasonic Welding of Aluminum to Magnesium

    Science.gov (United States)

    Panteli, Alexandria; Robson, Joseph D.; Chen, Ying-Chun; Prangnell, Philip B.

    2013-12-01

    High power ultrasonic spot welding (USW) is a solid-state joining process that is advantageous for welding difficult dissimilar material couples, like magnesium to aluminum. USW is also a useful technique for testing methods of controlling interfacial reaction in welding as the interface is not greatly displaced by the process. However, the high strain rate deformation in USW has been found to accelerate intermetallic compound (IMC) formation and a thick Al12Mg17 and Al3Mg2 reaction layer forms after relatively short welding times. In this work, we have investigated the potential of two approaches for reducing the IMC reaction rate in dissimilar Al-Mg ultrasonic welds, both involving coatings on the Mg sheet surface to (i) separate the join line from the weld interface, using a 100- μm-thick Al cold spray coating, and (ii) provide a diffusion barrier layer, using a thin manganese physical vapor deposition (PVD) coating. Both methods were found to reduce the level of reaction and increase the failure energy of the welds, but their effectiveness was limited due to issues with coating attachment and survivability during the welding cycle. The effect of the coatings on the joint's interface microstructure, and the fracture behavior have been investigated in detail. Kinetic modeling has been used to show that the benefit of the cold spray coating can be attributed to the reaction rate reverting to that expected under static conditions. This reduces the IMC growth rate by over 50 pct because at the weld line, the high strain rate dynamic deformation in USW normally enhances diffusion through the IMC layer. In comparison, the thin PVD barrier coating was found to rapidly break up early in USW and become dispersed throughout the deformation layer reducing its effectiveness.

  9. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  10. Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

    Science.gov (United States)

    Yin, Zhangzhang

    Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

  11. Galvanic compatibility of corrosion protective coatings with AA7075 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lodhi, Z.F.; Hamer, W.J. [Netherlands Institute for Metals Research (NIMR), Mekelweg 2, 2628 CD Delft (Netherlands); Mol, J.M.C.; Wit, J.H.W. de [Delft University of Technology, Department of Materials Science and Engineering, Mekelweg 2, 2628 CD Delft (Netherlands); Terryn, H. [Netherlands Institute for Metals Research (NIMR), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Metallurgy, Electrochemistry and Materials Science, Vrije Universiteit Brussel, Pleinlaan 2, B-1050 Brussels (Belgium)

    2008-04-15

    The galvanic compatibility of aerospace aluminum alloy AA7075 with cadmium (Cd), zinc (Zn), and zinc-cobalt-iron (Zn-Co-Fe, 32-37%Co and 1%Fe) alloys was investigated. A comparison of open circuit potential [OCP vs. saturated calomel electrode (SCE)] measurements in 0.6 mM NaCl showed that all coatings would act anodically to AA7075 with an exception of Zn-Co-Fe (37%Co + 1%Fe) alloy which was electropositive to AA7075. During the zero resistance ammetry (ZRA) measurement in 0.6 M NaCl electrolyte the coupled OCP and current density were measured during 7 days of immersion and both Zn and Cd acted anodic and thus sacrificial to AA7075. Galvanic coupling of AA7075 with (37%Co + 1%Fe) Zn-Co-Fe alloy resulted in the consequent dissolution of the AA7075 aluminum alloy. In contrast, Zn-Co-Fe (32%Co + 1%Fe) alloy was found to be anodic to AA7075 during the first 26 h of immersion but after dezincification and cobalt enrichment at the surface became cathodic to the AA7075 aluminum alloy. During coupling with Zn, some pitting was also observed on AA7075. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  12. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Energy Technology Data Exchange (ETDEWEB)

    Jalili, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  13. Large area Germanium Tin nanometer optical film coatings on highly flexible aluminum substrates

    Science.gov (United States)

    Jin, Lichuan; Zhang, Dainan; Zhang, Huaiwu; Fang, Jue; Liao, Yulong; Zhou, Tingchuan; Liu, Cheng; Zhong, Zhiyong; Harris, Vincent G.

    2016-09-01

    Germanium Tin (GeSn) films have drawn great interest for their visible and near-infrared optoelectronics properties. Here, we demonstrate large area Germanium Tin nanometer thin films grown on highly flexible aluminum foil substrates using low-temperature molecular beam epitaxy (MBE). Ultra-thin (10–180 nm) GeSn film-coated aluminum foils display a wide color spectra with an absorption wavelength ranging from 400–1800 nm due to its strong optical interference effect. The light absorption ratio for nanometer GeSn/Al foil heterostructures can be enhanced up to 85%. Moreover, the structure exhibits excellent mechanical flexibility and can be cut or bent into many shapes, which facilitates a wide range of flexible photonics. Micro-Raman studies reveal a large tensile strain change with GeSn thickness, which arises from lattice deformations. In particular, nano-sized Sn-enriched GeSn dots appeared in the GeSn coatings that had a thickness greater than 50 nm, which induced an additional light absorption depression around 13.89 μm wavelength. These findings are promising for practical flexible photovoltaic and photodetector applications ranging from the visible to near-infrared wavelengths.

  14. Friction stir weld assisted diffusion bonding of 5754 aluminum alloy to coated high strength steels

    International Nuclear Information System (INIS)

    Highlights: • Successful lap joints of Al 5754 sheet to coated DP600 and 22MnB5 steels. • Negligible effect of welding speed on mechanical properties of Al 5754/22MnB5 joints. • Lower strength of Al 5754/22MnB5 joints compared with Al 5754/DP600 joints. - Abstract: In the present paper friction stir-induced diffusion bonding is used for joining sheets of 5754 aluminum alloy to coated high strength steels (DP600 and 22MnB5) by promoting diffusion bonding in an overlap configuration. Mechanical performance and microstructures of joints were analyzed by overlap shear testing, metallography, and X-ray diffraction. Our results show that the strength of joint is dependent upon tool travel speed and the depth of the tool pin relative to the steel surface. The thickness and types of intermetallic compounds formed at the interface play a significant role in achieving a joint with optimum performance. That is, the formation of high aluminum composition intermetallic compounds (i.e. Al5Fe2) at the interface of the friction stir lap joint appeared to have a more negative effect on joint strength compared to the presence of high iron composition intermetallic phases (i.e. FeAl). This is in agreement with previously reported findings that FeAl intermetallic can improve the fracture toughness and interface strength in Al/St joints

  15. Effect of open air annealing on spin coated aluminum doped ZnO nanostructure

    International Nuclear Information System (INIS)

    Aluminum doped ZnO thin film nanostructures were prepared by spin coating deposition on glass and silicon substrates. Electrical, optical and structural properties of these films were analyzed in order to investigate their dependence on post annealing temperature and number of coating cycles. Ultraviolet–Visible spectrophotometry and X-Ray diffraction (XRD) analysis confirmed that the films are optically transparent and polycrystalline in nature. Scanning electron microscopy (SEM) reveals worm like homogeneous morphology. Chemical analysis was carried out by Fourier transform infrared spectroscopy (FTIR). Atomic force microscopy (AFM) showed mountain and valley like nanostructure. Optimized films with a low resistivity of 2.11 × 10−1 Ω cm were obtained at open air annealing temperature of 375 °C. - Highlights: • Aluminum doped ZnO thin film nanostructures were prepared by sol–gel deposition. • Optimized film nanostructures with a low resistivity of 2.11 × 10−1 Ω-cm were obtained. • Atomic force microscopy (AFM) shows mountain and valley like nanostructure

  16. Large area Germanium Tin nanometer optical film coatings on highly flexible aluminum substrates

    Science.gov (United States)

    Jin, Lichuan; Zhang, Dainan; Zhang, Huaiwu; Fang, Jue; Liao, Yulong; Zhou, Tingchuan; Liu, Cheng; Zhong, Zhiyong; Harris, Vincent G.

    2016-01-01

    Germanium Tin (GeSn) films have drawn great interest for their visible and near-infrared optoelectronics properties. Here, we demonstrate large area Germanium Tin nanometer thin films grown on highly flexible aluminum foil substrates using low-temperature molecular beam epitaxy (MBE). Ultra-thin (10–180 nm) GeSn film-coated aluminum foils display a wide color spectra with an absorption wavelength ranging from 400–1800 nm due to its strong optical interference effect. The light absorption ratio for nanometer GeSn/Al foil heterostructures can be enhanced up to 85%. Moreover, the structure exhibits excellent mechanical flexibility and can be cut or bent into many shapes, which facilitates a wide range of flexible photonics. Micro-Raman studies reveal a large tensile strain change with GeSn thickness, which arises from lattice deformations. In particular, nano-sized Sn-enriched GeSn dots appeared in the GeSn coatings that had a thickness greater than 50 nm, which induced an additional light absorption depression around 13.89 μm wavelength. These findings are promising for practical flexible photovoltaic and photodetector applications ranging from the visible to near-infrared wavelengths. PMID:27667259

  17. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  18. Application of carbon-aluminum nanostructures in divertor coatings from fusion reactor

    Science.gov (United States)

    Ciupina, V.; Lungu, C. P.; Vladoiu, R.; Epure, T. D.; Prodan, G.; Porosnicu, C.; Prodan, M.; Stanescu, I. M.; Contulov, M.; Mandes, A.; Dinca, V.; Zarovschi, V.

    2012-10-01

    Nanostructured carbon materials have increasingly attracted the interest of the scientific community, because of their fascinating physical properties and potential applications in high-tech devices. In the current ITER design, the tiles made of carbon fiber composites (CFCs) are foreseen for the strike point zone and tungsten (W) for other parts of the divertor region. This choice is a compromise based mainly on experience with individual materials in many different tokamaks. Also Carbon-Aluminum composites are the candidate material for the First Wall in ITER. In order to prepare nanostructured carbon-aluminum nanocomposite for the divertor part in fusion applications, the original method thermionic vacuum arc (TVA) was used in two electronic guns configuration. One of the main advantages of this technology is the bombardment of the growing thin film just by the ions of the depositing film. Moreover, the energy of ions can be controlled. Thermo-electrons emitted by an externally heated cathode and focused by a Wehnelt focusing cylinder are strongly accelerated towards the anode whose material is evaporated and bright plasma is ignited by a high voltage DC supply. The nanostructured C-Al films were characterized by Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM). Tribological properties in dry sliding were evaluated using a CSM ball-on-disc tribometer. The carbon - aluminum films were identified as a nanocrystals complex (from 2nm to 50 nm diameters) surrounded by amorphous structures with a strong graphitization tendency, allowing the creating of adherent and wear resistant films. The friction coefficients (0.1 - 0.2, 0.5) of the C-Al coatings was decreased more than 2-5 times in comparison with the uncoated substrates proving excellent tribological properties. C-Al nanocomposites coatings were designed to have excellent tribological properties while the structure is composed by nanocrystals complex surrounded by amorphous structures

  19. Comparison of coating processes in the development of aluminum-based barriers for blanket applications

    Energy Technology Data Exchange (ETDEWEB)

    Wulf, Sven-Erik, E-mail: sven-erik.wulf@kit.edu; Krauss, Wolfgang; Konys, Jürgen

    2014-10-15

    Highlights: •Electrochemical processes ECA and ECX are suitable for Al deposition on RAFM steels. •ECA and ECX are able to produce thin Al layers with adjustable thicknesses. •All aluminization processes need a subsequent heat treatment. •Scales made by ECA or ECX exhibit reduced thicknesses compared to HDA. •ECX provides higher flexibility compared to ECA to produce scales on RAFM steels. -- Abstract: Reduced activation ferritic-martensitic steels (RAFM), e.g. Eurofer 97, are envisaged in future fusion technology as structural material, which will be in direct contact with a flowing liquid lead–lithium melt serving as breeder material. Aluminum-based barrier layers had proven their ability to protect the structural material from corrosion attack in flowing Pb–15.7Li and to reduce tritium permeation into the coolant. Coming from scales produced by hot dipping aluminization (HDA), the development of processes based on electrochemical methods to produce defined aluminum-based scales on RAFM steels gained attention in research during the last years. Two different electrochemical processes are proposed: The first one, referred to as ECA process, is based on the electrodeposition of aluminum from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX-process will be presented and occurring development needs for the future will be discussed.

  20. Deep-drawing of aluminum sheets without lubricant by use of diamond-like carbon coated dies

    Energy Technology Data Exchange (ETDEWEB)

    Murakawa, M. [Nippon Inst. of Technol., Saitama (Japan). Dept. of Mech. Eng.; Koga, N. [Nippon Inst. of Technol., Saitama (Japan). Dept. of Mech. Eng.; Kumagai, T. [Nanotec Corporation, Saitama (Japan)

    1995-12-01

    In this article we propose the use of a diamond-like carbon (DLC) film coated onto the die in order to deep-draw aluminum sheets without lubricant. The use of a DLC coating has, surprisingly, been found to eliminate the need for any lubricant to prevent adhesion of aluminum to the die material during up to about 6200 deep-drawing operations in which square cups, each with a size of 20 x 20 x 12 (depth) mm, were produced. The DLC was coated onto a WC-Co alloy drawing die by means of an ion plating apparatus in which a tri-electrode-type DC arc discharge ion source with a hot filament, an anode and a reflector were used with a precursor of benzene. The work material was 1 mm thick A5000 aluminum sheet. In contrast to the DLC-coated die, an uncoated WC-Co alloy deep-drawing die operated without any lubricant caused fracture of the aluminum sheet after only five repetitions of deep-drawing because of the strong adhesion of the material to the die. This demonstrates the dramatic effects of the DLC coating. (orig.)

  1. Effect of Silica Ratio on the Corrosion Behavior of Nano-silica Potassium Silicate Coatings on Aluminum Alloy 2024

    Science.gov (United States)

    Bahri, H.; Danaee, I.; Rashed, G. R.; Zaarei, D.

    2015-02-01

    Nano-silica modified potassium silicate conversion coating was deposited in different nano-silica/potassium silicate ratios on the surface of 2024 aluminum alloy. The corrosion behavior of coatings was studied by electrochemical impedance spectroscopy, current transient, potentiodynamic polarization, and surface techniques. The ratio of nano-silica/potassium silicate was optimized in order to obtain higher corrosion protection. The experimental results indicated that with increasing nano-silica/potassium silicate ratio, the corrosion resistance of aluminum increases. Furthermore, the pitting corrosion probability of potassium silicate conversion coating decreased with increasing silica ratio. This can be related to the size of nano-silica particles and the ability to fill the pores in potassium silicate coating and reinforce the created siloxane bridges.

  2. Microstructural analysis and mechanical characterization of aluminum matrix nanocomposites reinforced with uncoated and Cu-coated alumina particles

    International Nuclear Information System (INIS)

    Aluminum matrix composites used in the aerospace, military and automotive industries are typically fabricated by a stir casting method. However, when nanoparticles are used for reinforcement, fabrication of composite materials by this method leads to the formation of a large number of structural defects. In this study, copper coating of alumina reinforcement particles is investigated as a technique for improving the structure of Al-Al2O3 composites. Microstructural investigations by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersion spectroscopy (EDS) and transmission electron microscopy (TEM) showed that the alumina particles were coated uniformly with copper shells. Copper coating of the reinforcing particles significantly increased their wettability in the molten aluminum alloy, strengthened the matrix-particle interfaces and improved the distribution of reinforcing particles within the matrix. Due to these microstructural improvements, the hardness, compressive strength, yield stress, tensile strength and elongation of the composites were enhanced by copper coating of the alumina particles

  3. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

  4. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

    2015-03-30

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  5. Effects of Copper and Titanium Elements on the Coating's Properties of Hot-Dipping-Aluminum Steel

    Institute of Scientific and Technical Information of China (English)

    JIA Wei-ping; MA Yun-long; HU Lin; KE Wei

    2004-01-01

    The steel plates for testing obtained a clean and fresh surface after degreasing by alkali and acidity and to be protested from reoxidation by being dipped into liquid wax. The results after hot dipping experiments in lab. showed that a complete aluminized coat with a good property could be obtained under a condition of hot-dipping temperature at about 730 ℃, hot -dipping time at about 2 minutes. It was found that the transition layer was mainly composed of Fe2 Al5 intermetallic compound by SEM (Scanning Electronic Microscope) observation. Effects of elements copper and titanium in aluminum coating on adherence quality, corrosion resistance performance and thickness of the transition layer were investigated, the following results were drawn: The adherence quality is strongly enhancedby copper element and gives the best performance at the 2% mass percent content of copper, while it is almost indifferent with titanium content. The corrosion resistance property is enhanced by titanium and is deteriorated by copper, when the mass percent content of titaniumis 0.3% , the coating exhibits the best anti-corrosion performance. At present condition, both copper and titanium make transition layer thinner.

  6. Porosity and surface roughness simulation of nickel-aluminum coating in plasma spray forming

    Institute of Scientific and Technical Information of China (English)

    ZENG Hao-ping; FANG Jian-cheng; XU Wen-ji; ZHAO Zi-yu; WANG Li

    2006-01-01

    As the important evaluation parameters concerning the spray qualities, the porosity and surface roughness of the coatings obtained by thermal spray forming have great influence on their forming accuracy, mechanical properties and service lifetime. But it is difficult to predict or control the two parameters for such a highly nonlinear process. A two-dimensional simulation of coating porosity and surface roughness of nickel-aluminum alloy (Ni-5%Al) in plasma spray forming was presented, which was based on the multi-dimensional statistical behaviors of the droplets as well as the simplification and digitization of the typical splat cross sections. Further analysis involving the influence of the droplet diameters and the scanning velocities of the spray gun on the two parameters was conducted. The simulation and analysis results indicate that the porosity and surface roughness are more influenced by the droplet diameters, but less influenced by the spray gun velocities. The results will provide basis for the prediction or control of coating mechanical properties by depositing parameters.

  7. Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance

    Science.gov (United States)

    Rajamure, Ravi Shanker; Vora, Hitesh D.; Srinivasan, S. G.; Dahotre, Narendra B.

    2015-02-01

    A tungsten precursor deposit was spray coated on aluminum 1100 substrate and was subsequently surface alloyed using a continuous wave diode-pumped ytterbium laser at varying laser energy densities. For the laser energy input of 21-32 J/mm2 the melt depth ranged between 135 and 150 μm. Scanning electron microscopy observations indicated the formation of uniform and continuously dense laser alloyed coatings with sound interface between the modified surface and substrate along with an equi-axed grain structure with second phase precipitates in the intergranular region. X-ray diffraction analysis confirmed that laser processing has resulted in the formation of Al4W, as the major phase with retention of W in Al within the alloyed region. The corrosion resistance of laser alloyed coatings was evaluated in near natural chloride solution using ac and dc electrochemical techniques. After laser processing potential-time measurements has indicated the relatively stable and high potential values over the longer exposure times. Cyclic polarization results showed the reduction in the corrosion current density by a factor of 8, compared to untreated Al 1100. Besides, the electrochemical impedance spectroscopy confirmed the increase in the total resistance (47-70 kΩ cm2) with the increase in the laser energy density.

  8. Photoluminescence blue shift of indium phosphide nanowire networks with aluminum oxide coating

    Energy Technology Data Exchange (ETDEWEB)

    Fryauf, David M.; Zhang, Junce; Norris, Kate J.; Diaz Leon, Juan J.; Oye, Michael M.; Kobayashi, Nobuhiko P. [Nanostructured Energy Conversion Technology and Research (NECTAR), Advanced Studies Laboratories, University of California, Santa Cruz, CA (United States); Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); NASA Ames Research Center, Moffett Field, CA (United States); Wei, Min [Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); School of Micro-Electronics and Solid-Electronics, University of Electronic Science and Technology of China, Chengdu (China)

    2014-07-15

    This paper describes our finding that optical properties of semiconductor nanowires were modified by depositing a thin layer of metal oxide. Indium phosphide nanowires were grown by metal organic chemical vapor deposition on silicon substrates with gold catalyst resulting in three-dimensional nanowire networks, and optical properties were obtained from the collective nanowire networks. The networks were coated with an aluminum oxide thin film deposited by plasma-enhanced atomic layer deposition. We studied the dependence of the peak wavelength of photoluminescence spectra on the thickness of the oxide coatings. A continuous blue shift in photoluminescence spectra was observed when the thickness of the oxide coating was increased. The observed blue shift is attributed to the Burstein-Moss effect due to increased carrier concentration in the nanowire cores caused by repulsion from intrinsic negative fixed charges located at the inner oxide surface. Samples were further characterized by scanning electron microscopy, Raman spectroscopy, transmission electron microscopy, and selective area diffractometry to better understand the physical mechanisms for the blue shift. (copyright 2014 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  9. Protective film formation on AA2024-T3 aluminum alloy by leaching of lithium carbonate from an organic coating

    NARCIS (Netherlands)

    Liu, Y.; Visser, P.; Zhou, X.; Lyon, S.B.; Hashimoto, T.; Curioni, M.; Gholinia, A.; Thompson, G.E.; Smyth, G.; Gibbon, S.R.; Graham, D.; Mol, J.M.C.; Terryn, H.A.

    2015-01-01

    An investigation into corrosion inhibition properties of a primer coating containing lithium carbonate as corrosion inhibitive pigment for AA2024 aluminum alloy was conducted. It was found that, during neutral salt spray exposure, a protective film of about 0.2 to 1.5 μm thickness formed within the

  10. Polyaniline and polypyrrole coatings on aluminum for PEM fuel cell bipolar plates

    Energy Technology Data Exchange (ETDEWEB)

    Joseph, Shine; McClure, J.C. [Metallurgical and Materials Department, University of Texas El Paso, El Paso, TX (United States); Sebastian, P.J. [Centro de Investigation en Energia, UNAM, Temixco, Morelos (Mexico); CAES, UP Chiapas, Tuxtla Gutierrez, Chiapas (Mexico); Moreira, J.; Valenzuela, Edgar [CAES, UP Chiapas, Tuxtla Gutierrez, Chiapas (Mexico)

    2008-02-15

    The conducting polymers polypyrrole and polyaniline were deposited on 6061 aluminum using cyclic voltammetry and painting, respectively. These samples are intended for proton exchange membrane fuel cell applications where surface contact resistance as well as bulk corrosion resistance are requirements for the bipolar plates that separate the cells. Corrosion current and voltage were measured on the samples as well as contact resistance between coated samples as a function of contact pressure. The polypyrrole samples showed neither improved corrosion resistance nor acceptable contact resistance. The painted polyaniline samples, however, showed about an order of magnitude reduction in corrosion current with only a minor increase in contact resistance. It is believed that in the more acidic environment of a fuel cell, the polyaniline will become even more conductive and that further reduction in contact resistance should be possible. (author)

  11. Anodized aluminum coatings for thermal control. II - Environmental effects and cracking

    Science.gov (United States)

    Mcclung, R. C.; Alwitt, R. S.; Jacobs, S.

    1992-01-01

    The environmental effects of thermal cycling and humidity on coating cracking are examined. Experimental measurements of thermal deflection were used to calculate values for the thermal expansion coefficient and the in situ elastic modulus of an anodized aluminum. The thermal expansion coefficient is found to be approximately the same as for alumina in bulk form. The modulus in atmospheres with less than 100 ppm water is about 12,500 ksi. Two sets of experiments are used to study cracking directly during thermal excursions: one determines the minimum temperature (Tc) at which cracks first appear during a single heating cycle and the other involves rapid thermal cycling (RTC) between fixed T max and T min values. Fatigue models for describing initiation of the first crack and the development of multiple cracking are presented, which can be used as the basis for prediction of LEO cracking.

  12. Laser Peening on Aluminum Alloy 7049 Using Black Paint Surface Coating

    Directory of Open Access Journals (Sweden)

    Alalkawi H. J. M.

    2015-09-01

    Full Text Available Black paint laser peening (bPLP technique is currently applied for many engineering materials , especially for aluminum alloys due to high improvement in fatigue life and strength . Constant and variable bending fatigue tests have been performed at RT and stress ratio R= -1 . The results of the present work observed that the significance of the surface work hardening which generated high negative residual stresses in bPLP specimens .The fatigue life improvement factor (FLIF for bPLP constant fatigue behavior was from 2.543 to 3.3 compared to untreated fatigue and the increase in fatigue strength at 107 cycle was 21% . The bPLP cumulative fatigue life behavior was improved by 1.786 at L-H and 1.55 at H-L due to black paint coating .

  13. Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LI Zhao-feng; HUANG Wei-jiu; LIU Ming

    2006-01-01

    A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300 ℃ for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

  14. Novel strategy in increasing stability and corrosion resistance for super-hydrophobic coating on aluminum alloy surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Yin Bo [Department of Applied Physics, Chongqing University, Chongqing, 400044 (China); Fang Liang, E-mail: fangliangcqu@yahoo.com.cn [Department of Applied Physics, Chongqing University, Chongqing, 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing, 400044 (China); Tang Anqiong; Huang Qiuliu; Hu Jia; Mao Jianhui [Department of Applied Physics, Chongqing University, Chongqing, 400044 (China); Bai, Ge; Bai, Huan [State Key Laboratory of Power Transmission Equipment and System Security and New Technology, Chongqing University, Chongqing, 400044 (China)

    2011-10-15

    A novel super-hydrophobic coating was prepared by chemical modification on the anodized aluminum alloy surface. The surface structure was characterized by water contact angle measurement, scanning electron microscopy (SEM), and the composition was measured by X-ray photoelectron spectroscopy (XPS). The corrosion behavior of the super-hydrophobic coating was evaluated by the polarization curve and the electrochemical impedance spectroscopy (EIS). It was found that the static water contact angle on the surface of super-hydrophobic coating was as high as 167.7 {+-} 1.2 deg., and the sliding angle was 5 deg. The super-hydrophobic coating resulted in excellent corrosion resistance property and the super-hydrophobic coating showed a good stability.

  15. Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Rajamure, Ravi Shanker; Vora, Hitesh D.; Srinivasan, S.G.; Dahotre, Narendra B., E-mail: Narendra.Dahotre@unt.edu

    2015-02-15

    Highlights: • Al{sub 4}W intermetallic phase was formed after laser surface alloying. • Potential–time measurements show the stable behavior after laser surface alloying. • Cyclic polarization indicates increase in corrosion resistance after laser surface alloying. - Abstract: A tungsten precursor deposit was spray coated on aluminum 1100 substrate and was subsequently surface alloyed using a continuous wave diode-pumped ytterbium laser at varying laser energy densities. For the laser energy input of 21–32 J/mm{sup 2} the melt depth ranged between 135 and 150 μm. Scanning electron microscopy observations indicated the formation of uniform and continuously dense laser alloyed coatings with sound interface between the modified surface and substrate along with an equi-axed grain structure with second phase precipitates in the intergranular region. X-ray diffraction analysis confirmed that laser processing has resulted in the formation of Al{sub 4}W, as the major phase with retention of W in Al within the alloyed region. The corrosion resistance of laser alloyed coatings was evaluated in near natural chloride solution using ac and dc electrochemical techniques. After laser processing potential–time measurements has indicated the relatively stable and high potential values over the longer exposure times. Cyclic polarization results showed the reduction in the corrosion current density by a factor of 8, compared to untreated Al 1100. Besides, the electrochemical impedance spectroscopy confirmed the increase in the total resistance (47–70 kΩ cm{sup 2}) with the increase in the laser energy density.

  16. Self-assembled monolayer of 3-aminopropyltrimethoxysilane for improved adhesion between aluminum alloy substrate and polyurethane coating

    International Nuclear Information System (INIS)

    A good adhesion between a polymer coating and a metal or metal alloy substrate such as Al 2024-T3 plays a critical role in corrosion protection of metal substrates. In our study, a self-assembled monolayer film of 3-aminopropyltrimethoxysilane was formed on Al 2024-T3 substrate by covalent bonding. The adhesion property of a self-priming polyurethane coating was evaluated by pull-off adhesion test, wet tape test and thermal cycling test. All the testing results indicate that both dry and wet adhesion properties of the polyurethane coating were improved significantly after APS treatment of Al 2024-T3 in polar solvents such as methanol and acetone. In nonpolar solvents such as hexane, the APS treatment led to inconsistent improvement or sometime decreased adhesion of polyurethane coating. X-ray photoelectron spectroscopic study revealed that while a monolayer film was formed on the aluminum alloy surface after treating the substrate with APS in methanol and acetone, a multilayer film was formed on the substrate surface when the treatment was conducted in hexane. The APS monolayer film served as a covalent bond linkage between polymer coating and aluminum alloy substrates, which led to the increased adhesion property of polymer coating and corrosion resistance of the metal alloy substrate

  17. Characterization and corrosion resistance of organically modified silicate-NiZn ferrite/polyaniline hybrid coatings on aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, K.H. [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Tahsi, Taoyuan 335, Taiwan (China)]. E-mail: khwu@ccit.edu.tw; Chao, C.M. [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Tahsi, Taoyuan 335, Taiwan (China); Liu, C.H. [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Tahsi, Taoyuan 335, Taiwan (China); Chang, T.C. [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Tahsi, Taoyuan 335, Taiwan (China)

    2007-07-15

    Hybrid coatings based on organically modified silicate (Ormosil)-NiZn ferrite/polyaniline (10-30 wt.%) were synthesized through a sol-gel technique. Tetraethylenepentamine, 3-glycidoxypropyltrimethoxysilane, tetraethoxysilane and Ni{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4}/polyaniline were used as precursors for the hybrid coatings. These hybrid films were deposited via spin coating onto an aluminum alloy to improve the corrosion protection. The effects induced by the NiZn ferrite/polyaniline content on the chain dynamics, ferromagnetic behavior and corrosion performances of the coated samples were investigated. The rotating-frame spin-lattice relaxation times and scale of the spin-diffusion path length indicated that the configuration of the hybrid films was highly cross-linked, dense and adhered to the aluminum alloy substrates. The magnetic properties of the resulting hybrids showed super-paramagnetic behavior, such as zero coercive force (coercivity 0 G) and a low blocking temperatures (45 K). Potentio-dynamic and salt-spray analysis revealed that the hybrid films provided an exceptional barrier and corrosion protection in comparison with untreated aluminum alloy substrates.

  18. Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

    International Nuclear Information System (INIS)

    Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO2 and La2O3 targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO2 and a significant quantity of Ce2O3 due to oxygen deficiency in the sputtering chamber, whereas La2O3/La(OH)3 and some La intermetallic compounds are detected in the lanthanum films. Variations in the Ecorr and Icorr were found as a function of the thickness, texture, and morphology of the as-prepared coatings

  19. Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti-Sibaja, S.B. [Instituto Politécnico Nacional, Postgraduate Student of CICATA-Unidad Altamira (Mexico); Instituto Tecnológico de Cd. Madero, Cd. Madero, Tamaulipas (Mexico); Domínguez-Crespo, M.A., E-mail: mdominguezc@ipn.mx [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico); Rodil, S.E. [Universidad Nacional Autónoma de México, IIM, D.F. (Mexico); Torres-Huerta, A.M. [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico)

    2014-12-05

    Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO{sub 2} and La{sub 2}O{sub 3} targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO{sub 2} and a significant quantity of Ce{sub 2}O{sub 3} due to oxygen deficiency in the sputtering chamber, whereas La{sub 2}O{sub 3}/La(OH){sub 3} and some La intermetallic compounds are detected in the lanthanum films. Variations in the E{sub corr} and I{sub corr} were found as a function of the thickness, texture, and morphology of the as-prepared coatings.

  20. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    Science.gov (United States)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  1. Structure and function of ferricyanide in the formation of chromate conversion coatings on aluminum aircraft alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xia, L.; McCreery, R.L.

    1999-10-01

    Raman and infrared spectroscopy were used to determine the structure of Fe(CN){sup {minus}3}{sub 6} and its reaction products in chromate conversion coatings (CCCs) on AA 2024-T3 aluminum aircraft alloy. In addition, Raman spectroscopy was used to monitor CCC growth rates and their dependence on coating bath composition. The IR and Raman spectra of the air-dried CCC corresponded to those of Berlin green, a Fe{sup +3}-CN-FE{sup +3} polymer, and Fe(CN){sub 6}{sup {minus}3} physisorbed on Cr(OH){sub 3}. No other cyano-containing products were observed. When Fe(CN){sub 6}{sup {minus}3} was excluded from the coating bath, CCC formation rate greatly decreased. In addition, it was observed that Fe(CN){sub 6}{sup {minus}3} could rapidly oxidize AA 2024-T3, and Fe(CN){sub 6}{sup {minus}4} rapidly reduced Cr(VI) in bath conditions. These results indicate a redox mediation action for Fe(CN){sub 6}{sup {minus}3/{minus}4}, which greatly increases the reduction of Cr(VI) to Cr(III) by the alloy. This process is normally quite slow, and redox mediation by Fe(CN){sub 6}{sup {minus}3} is critical to CCC formation. IrCl{sub 6}{sup {minus}3}/{sup {minus}2} could substitute for Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} in corrosion protection.

  2. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    Science.gov (United States)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  3. Distinctive colonization of Bacillus sp. bacteria and the influence of the bacterial biofilm on electrochemical behaviors of aluminum coatings.

    Science.gov (United States)

    Abdoli, Leila; Suo, Xinkun; Li, Hua

    2016-09-01

    Formation of biofilm is usually essential for the development of biofouling and crucially impacts the corrosion of marine structures. Here we report the attachment behaviors of Bacillus sp. bacteria and subsequent formation of bacterial biofilm on stainless steel and thermal sprayed aluminum coatings in artificial seawater. The colonized bacteria accelerate the corrosion of the steel plates, and markedly enhance the anti-corrosion performances of the Al coatings in early growth stage of the bacterial biofilm. After 7days incubation, the biofilm formed on the steel is heterogeneous while exhibits homogeneous feature on the Al coating. Atomic force microscopy examination discloses inception of formation of local pitting on steel plates associated with significantly roughened surface. Electrochemical testing suggests that the impact of the bacterial biofilm on the corrosion behaviors of marine structures is not decided by the biofilm alone, it is instead attributed to synergistic influence by both the biofilm and physicochemical characteristics of the substratum materials.

  4. Distinctive colonization of Bacillus sp. bacteria and the influence of the bacterial biofilm on electrochemical behaviors of aluminum coatings.

    Science.gov (United States)

    Abdoli, Leila; Suo, Xinkun; Li, Hua

    2016-09-01

    Formation of biofilm is usually essential for the development of biofouling and crucially impacts the corrosion of marine structures. Here we report the attachment behaviors of Bacillus sp. bacteria and subsequent formation of bacterial biofilm on stainless steel and thermal sprayed aluminum coatings in artificial seawater. The colonized bacteria accelerate the corrosion of the steel plates, and markedly enhance the anti-corrosion performances of the Al coatings in early growth stage of the bacterial biofilm. After 7days incubation, the biofilm formed on the steel is heterogeneous while exhibits homogeneous feature on the Al coating. Atomic force microscopy examination discloses inception of formation of local pitting on steel plates associated with significantly roughened surface. Electrochemical testing suggests that the impact of the bacterial biofilm on the corrosion behaviors of marine structures is not decided by the biofilm alone, it is instead attributed to synergistic influence by both the biofilm and physicochemical characteristics of the substratum materials. PMID:27289310

  5. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  6. Influence of sodium silicate concentration on structural and tribological properties of microarc oxidation coatings on 2017A aluminum alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Polat, Aytekin, E-mail: apolat@nigde.edu.t [Department of Mechanical Engineering, Nigde University, Nigde 51100 (Turkey); Makaraci, Murat [Department of Mechanical Engineering, Kocaeli University, Kocaeli (Turkey); Usta, Metin [Department of Materials Science and Engineering, Gebze Institute of Technology, Kocaeli (Turkey)

    2010-08-20

    In this paper, thick and hard oxide coatings resistant to wear were produced on 2017A-T6 Al alloy by the microarc oxidation (MAO) technique in an alkali electrolyte consisting of different sodium silicate concentrations (0-8 g/l). The coatings were characterized by means of optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD) and surface profilometry. Microhardness, scratch adhesion and pin-on-disk sliding wear tests were also performed to evaluate the tribological properties of the coatings. The influence of sodium silicate concentration on the structural and tribological properties of the MAO coatings was discussed. Results reveal that increasing sodium silicate concentration from 0 to 8 g/l in the electrolyte caused an increase in the electrolyte conductivity (from 7.71 to 18.1 mS/cm) and a decrease in positive final voltage (from 627 to 590 V) in the MAO process. In response to the increase in sodium silicate concentration, the thickness, surface roughness (R{sub a}) and critical load (L{sub c}) corresponding to adhesive failure of the coatings were increased simultaneously from 74 to 144 {mu}m, and 4.4 to 6.58 {mu}m, and 127.76 to 198.54 N, respectively. At the same time, the phase structure and composition of the coatings also varied by the participation of silicate ions in the reactions and their incorporation into the coating structure. Moreover, it was observed that the coating formed in the low sodium silicate concentration (4 g/l) had higher surface hardness (2020 HV) and improved wear resistance than the one (1800 HV) formed in the high sodium silicate concentration (8 g/l). The coatings produced in three different electrolytic solutions provided an excellent wear resistance and a load carrying capacity compared to the uncoated aluminum alloy.

  7. Microstructure and corrosion behavior of micro-arc oxidation coating on 6061 aluminum alloy pre-treated by high-temperature oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li, Guolong, E-mail: lglysu@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Zou, Jie [China Aviation Industry Chengdu Engine (Group) Co. Ltd., Chengdu 610503 (China); Cai, Jingrui; He, Donglei; Ma, Haojie; Liu, Fangfei [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2013-12-15

    In this paper, we investigate the microstructure and corrosion behavior of the micro-arc oxidation (MAO) coating on 6061 aluminum alloy that pre-treated by high-temperature oxidation (HTO). Microstructure, chemical and corrosion behaviors of the fabricated MAO ceramic coatings were studied by using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS) and electrochemical corrosion tests. The results reveal that the pre-fabricated HTO film remarkably affects the formation of the MAO coating, leads to an enriched content of Mg, and decreases the compactness of the coating. The corrosion resistance of the 6061 aluminum alloy has been significantly improved by treatments of HTO, normal MAO (NMAO) and HTO pre-treated MAO (HTO-MAO), and the NMAO coating exhibits the best corrosion performance. The content of Mg in HTO pre-fabricated film is remarkedly higher than that in the substrate, which greatly influences the formation of the MAO coating.

  8. Arsenic Adsorption Equilibrium Concentration and Adsorption Rate of Activated Carbon Coated with Ferric-Aluminum Hydroxides

    Science.gov (United States)

    Zhang, M.; Sugita, H.; Oguma, T.; Hara, J.; Takahashi, S.

    2015-12-01

    In some areas of developing countries, ground or well water contaminated with arsenic has been reluctantly used as drinking water. It is highly desirable that effective and inexpensive arsenic removal agents should be developed and provided to reduce the potential health risk. Previous studies demonstrated that activated carbon coated with ferric-aluminum hydroxides (Fe-Al-C) has high adsorptive potential for removal of arsenic. In this study, a series of experiments using Fe-Al-C were carried to discuss adsorption equilibrium time, adsorption equilibrium concentration and adsorption rate of arsenic for Fe-Al-C. Fe-Al-C used in this study was provided by Astec Co., Ltd. Powder reagent of disodium hydrogen arsenate heptahydrate was dissolved into ion-exchanged water. The solution was then further diluted with ion-exchanged water to be 1 and 10 mg/L as arsenic concentration. The pH of the solution was adjusted to be around 7 by adding HCl and/or NaOH. The solution was used as artificial arsenic contaminated water in two types of experiments (arsenic adsorption equilibrium and arsenic adsorption rate tests). The results of the arsenic equilibrium tests were showed that a time period of about 3 days to reach apparent adsorption equilibrium for arsenic. The apparent adsorption equilibrium concentration and adsorbed amount of arsenic on Fe-Al-C adsorbent could be estimated by application of various adsorption isotherms, but the distribution coefficient of arsenic between solid and liquid varies with experimental conditions such as initial concentration of arsenic and addition concentration of adsorbent. An adsorption rate equation that takes into account the reduction in the number of effective adsorption sites on the adsorbent caused by the arsenic adsorption reaction was derived based on the data obtained from the arsenic adsorption rate tests.

  9. Analysis on interfacial layer of aluminum alloy and non-coated stainless steel joint made by TIG welding-brazing

    Institute of Scientific and Technical Information of China (English)

    Song Jiaaling; Lin Sanbao; Yang Chunli; Ma Guangchao; Wang Yinjie

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy and non-coated stainless steel was investigated. The resultant joint was characterized in order to identify the phases and the brittle intermetaUic compounds (IMCs) in the interfacial layer by optical metalloscope (OM), wanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the cracked joint was analyzed in order to understand the cracking mechanism of the joint. The results show that the microfusion of the stainless steel can improve the wetting and spreading of liquid aluminum base filler metal on the steel surface and the melted steel accelerates the formation of mass of brittle IMCs in the interracial layer, which causes the joint cracking badly. The whole interfacial layer is 5 - 7 μm thick and comprises approximately 5 μm-thickness reaction layer in aluminum side and about 2 μm-thickness diffusion layer in steel side. The stable Al-rich IMCs are formed in the interfaciallayer and the phases transfer from (Al + FeAl3) in aluminum side to (FeAl3+ Fe2Al5) and (α-Fe + FeAl) in steel side.

  10. Effects of Chromate and Non-Chromate Coating Systems on Environmentally Assisted Fatigue of an Aluminum Alloy

    Science.gov (United States)

    Schubbe, Joel J.; Westmoreland, Sophoria N.

    2014-10-01

    Fatigue crack growth testing of 2024-T3 Aluminum plate was performed using compact tension (CT) specimens with chromate and non-chromate primer paint systems to evaluate the effects of the coatings on fatigue crack growth rates. The tests were conducted in lab air and sea water environments for each of the coating systems. Standard E399 CT specimens were tested to determine the influence level of environmentally assisted cracking (corrosion fatigue) on crack growth rates and cyclic count to prescribed pre-crack and final crack lengths. Increasing stress range (Δ K) tests were conducted at 10 Hz in the range of 6.5 to 26.5 MPa. It was determined that the coated specimens exhibited a 12% shorter total life, on average, than the bare specimens for the lab air cases. In the case of salt water exposure, the coated specimens exhibited approximately 10% life increase over the bare specimens. The number of cycles to the 2.54 mm pre-crack length for the coated specimens was all less than the cycle count for the bare tests. In each case (coated or bare), there was an increased growth rate at the lower stress ranges in the salt water environment, with the chromate system case displaying the smallest change (increase). It can be concluded that the coated specimens initiate cracks and propagate faster than the bare specimens for short cracks at low stress range, but the environmental influence on the specimens is quickly overshadowed as the cracks elongate and the rate of growth increases. The coated specimens exhibited a higher total life cycle count to final crack length for this testing.

  11. Fabrication of SERS-active substrates using silver nanofilm-coated porous anodic aluminum oxide for detection of antibiotics.

    Science.gov (United States)

    Chen, Jing; Feng, Shaolong; Gao, Fang; Grant, Edward; Xu, Jie; Wang, Shuo; Huang, Qian; Lu, Xiaonan

    2015-04-01

    We have developed a silver nanofilm-coated porous anodic aluminum oxide (AAO) as a surface-enhanced Raman scattering (SERS)-active substrate for the detection of trace level of chloramphenicol, a representative antibiotic in food systems. The ordered aluminum template generated during the synthesis of AAO serves as a patterned matrix on which a coated silver film replicates the patterned AAO matrix to form a 2-dimensional ordered nanostructure. We used atomic force microscopy and scanning electron microscopy images to determine the morphology of this nanosubstrate, and characterized its localized surface plasmon resonance by ultraviolet-visible reflection. We gauged the SERS effect of this nanosubstrate by confocal micro-Raman spectroscopy (782-nm laser), finding a satisfactory and consistent performance with enhancement factors of approximately 2 × 10(4) and a limit of detection for chloramphenicol of 7.5 ppb. We applied principal component analysis to determine the limit of quantification for chloramphenicol of 10 ppb. Using electromagnetic field theory, we developed a detailed mathematical model to explain the mechanism of Raman signal enhancement of this nanosubstrate. With simple sample pretreatment and separation steps, this silver nanofilm-coated AAO substrate could detect 50 ppb chloramphenicol in milk, indicating good potential as a reliable SERS-active substrate for rapid detection of chemical contaminants in agricultural and food products.

  12. Corrosion resistance enhancement of Ni-P-nano SiO{sub 2} composite coatings on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Sadreddini, Sina, E-mail: sina.sadreddini1986@gmail.com [Department of Materials Science and Engineering, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Afshar, Abdollah [Department of Materials Science and Engineering, Sharif university of Technology, Tehran (Iran, Islamic Republic of)

    2014-06-01

    In this study, the influences of different concentrations of SiO{sub 2} nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO{sub 2} Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO{sub 2} particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO{sub 2} was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO{sub 2} nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results illustrated that the corrosion rate decreases (6.5–0.6 μA/cm{sup 2}) and the corrosion potential increases (−0.64 to −0.3) with increasing the quantity of the SiO{sub 2} nanoparticles in the bath. Moreover, Ni-p-SiO{sub 2} nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  13. Fabrication of metal coated carbon nanotubes by electroless deposition for improved wettability with molten aluminum

    OpenAIRE

    Arai, Susumu; Suzuki, Yosuke; Nakagawa, Junshi; Yamamoto, Tohru; Endo, Morinobu

    2012-01-01

    Ni-P alloy coated and Au/Ni-P alloy double-coated multiwalled carbon nanotubes (MWCNTs) were fabricated using electroless plating. Three types of electroless Ni-P alloy plating baths were prepared to coat the MWCNTs with Ni-P alloy films of varying phosphorus content. Electroless gold coating of the Ni-P alloy coated MWCNTs was also carried out using a non-cyanide bath. The microstructures of the coatings on the MWCNTs were examined by scanning electron microscopy and X-ray diffraction. The w...

  14. Self-healing properties of TiO{sub 2} particle-polymer composite coatings for protection of aluminum alloys against corrosion in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Yabuki, A. [Faculty of Engineering, Hiroshima University, Higashi-hiroshima (Japan); Urushihara, W.; Kinugasa, J. [Materials Research Laboratory, KOBE STEEL, LTD., Takatsukadai, Nishi-ku, Kobe, Hyogo (Japan); Sugano, K. [Machinery and Engineering Company, KOBE STEEL, LTD., Shinhama, Arai, Takasago, Hyogo (Japan)

    2011-10-15

    TiO{sub 2} particle-polymer composite coatings were applied to the surface of a 5083 aluminum alloy. After using a knife to create an artificial defect, polarization resistance was monitored in artificial seawater at a temperature of 30 C. The polarization resistance of the specimen coated with the composite polymer containing 3 vol% TiO{sub 2} particles increased significantly over time, suggesting that the composite coating had self-healing properties. A carbon-containing 2-{mu}m thick film was found on the coated aluminum substrate at the site of the artificial defect. The formation of the film was related to the dissolution of bisphenol A (BPA), which is a chemical precursor of the polymer coating that behaved as an inhibiting agent. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    Science.gov (United States)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  16. Study of metallic powder behavior in very low pressure plasma spraying (VLPPS) — Application to the manufacturing of titanium–aluminum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Vautherin, B.; Planche, M.-P.; Montavon, G.; Lapostolle, F.; Quet, A.; Bianchi, L. (IRTES-LERMPS:); (CEA-CNRS)

    2015-08-28

    In this study, metallic materials made of aluminum and titanium were manufactured implementing very low pressure plasma spraying (VLPPS). Aluminum was selected at first as a demonstrative material due to its rather low vaporization enthalpy (i.e., 381.9 kJ·mol⁻¹). Developments were then carried out with titanium which exhibits a higher vaporization enthalpy (i.e., 563.6 kJ·mol⁻¹). Optical emission spectroscopy (OES) was implemented to analyze the behavior of each solid precursor (metallic powders) when it is injected into the plasma jet under very low pressure (i.e., in the 150 Pa range). Besides, aluminum, titanium and titanium–aluminum coatings were deposited in the same conditions implementing a stick-cathode plasma torch operated at 50 kW, maximum power. Coating phase compositions were identified by X-Ray Diffraction (XRD). Coating elementary compositions were quantified by Glow Discharge Optical Emission Spectroscopy (GDOES) and Energy Dispersive Spectroscopy (EDS) analyses. The coating structures were observed by Scanning Electron Microscopy (SEM). The coating void content was determined by Ultra-Small Angle X-ray Scattering (USAXS). The coatings exhibit a two-scale structure corresponding to condensed vapors (smaller scale) and solidified areas (larger scale). Titanium–aluminum sprayed coatings, with various Ti/Al atomic ratios, are constituted of three phases: metastable α-Ti, Al and metastable α₂-Ti₃Al. This latter is formed at elevated temperature in the plasma flow, before being condensed. Its rather small fraction, impeded by the rather small amount of vaporized Ti, does not allow modifying however the coating hardness.

  17. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie;

    2016-01-01

    Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a mult...

  18. Experiments, modeling and simulation of the magnetic behavior of inhomogeneously coated nickel/aluminum hybrid foams

    Energy Technology Data Exchange (ETDEWEB)

    Jung, A., E-mail: anne.jung@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany); Klis, D., E-mail: d.klis@lte.uni-saarland.de [Universität des Saarlandes, Laboratory for Electromagnetic Theory, Campus C6 3, 66123 Saarbrücken (Germany); Goldschmidt, F., E-mail: f.goldschmidt@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany)

    2015-03-15

    Open-cell metal foams are used as lightweight construction elements, energy absorbers or as support for catalytic coatings. Coating of open-cell metal foams is not only used for catalytic applications, but it leads also to tremendous increase in stiffness and energy absorption capacity. A non-line of sight coating technique for complex 3D structures is electrodeposition. Unfortunately, due to the 3D porosity and the related problems in mass transport limitation during the deposition, it is not possible to produce homogeneously coated foams. In the present contribution, we present a semi-non-destructive technique applicable to determine the coating thickness distribution of magnetic coatings by measuring the remanent magnetic field of coated foams. In order to have a closer look at the mass transport mechanism, a numerical model was developed to predict the field scans for different coating thickness distributions in the foams. For long deposition times the deposition reaches a steady state whereas a Helmholtz equation is sufficient to predict the coating thickness distribution. The applied current density could be identified as the main influencing parameter. Based on the developed model, it is possible to improve the electrodeposition process and hence the homogeneity in the coating thickness of coated metal foams. This leads to enhanced mechanical properties of the hybrid foams and contributes to better and resource-efficient energy absorbers and lightweight materials. - Highlights: • Production of hybrid foams by electrodeposition of nickel on open-cell metal foams. • Magnetic field scans for visualization of spatial coating thickness distribution. • Modeling of magnetic fields of inhomogeneously coated hybrid foams. • Investigation of mass transport limitation during coating by a Helmholtz equation. • Increasing coating homogeneity by use of low current densities and deposition rates.

  19. Studies on anodic oxide coating with low absorptance and high emittance on aluminum alloy 2024

    Energy Technology Data Exchange (ETDEWEB)

    Siva Kumar, C. [Department of Post-graduate studies in Chemistry, Central College, Bangalore (India); Sharma, A.K. [Thermal Process Section, ISRO Satellite Centre, Vimanapura Post, Bangalore (India); Mahendra, K.N.; Mayanna, S.M. [Department of Post-graduate studies in Chemistry, Central College, Bangalore (India)

    2000-01-01

    Anodization of AA 2024 in sulfuric acid bath containing glycerol, lactic acid and ammonium metavenadate has been studied to develop white anodic oxide coating. Investigation on the influence of various operating parameters - coating thickness, current density and ammonium metavenadate concentration on the optical properties was carried out to optimize the process. Infrared, atomic absorption spectroscopic techniques and scanning electron micrograph were used to characterize the coating. The obtained oxide coating provides a ratio of solar absorptance ({alpha}) to infrared emittance ({epsilon}), as low as 0.2. The optical properties and hardness values measured under optimum experimental conditions support its use as a thermal control coating.

  20. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Energy Technology Data Exchange (ETDEWEB)

    Tang Junlei; Han Zhongzhi [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.cn [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Tang Yuming [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  1. Improvement of Corrosion Resistance of Binary Mg-Ca Alloys Using Duplex Aluminum-Chromium Coatings

    Science.gov (United States)

    Daroonparvar, Mohammadreza; Yajid, Muhamad Azizi Mat; Yusof, Noordin Mohd; Bakhsheshi-Rad, Hamid Reza; Adabi, Mohsen; Hamzah, Esah; Kamali, Hussein Ali

    2015-07-01

    Al-AlCr was coated on Mg-Ca and Mg-Zn-Ce-La alloys using physical vapor deposition method. The surface morphology of the specimens was characterized by x-ray diffraction, scanning electron microscopy equipped with energy-dispersive x-ray spectroscopy, and atomic force microscopy (AFM). The AFM results indicated that the average surface roughness of Al-AlCr coating on the Mg-Ca alloy is much lower than that of Al-AlCr coating on the Mg-Zn-Ce-La alloy. However, Al-AlCr coating on the Mg-Ca alloy presented a more compact structure with fewer pores, pinholes, and cracks than Al-AlCr coating on the Mg-Zn-Ce-La alloy. Electrochemical studies revealed that the novel coating (Al-AlCr) can remarkably reduce the corrosion rate of the Mg-Ca alloy in 3.5 wt.% NaCl solution. It was seen that the anodic current density of the Al-AlCr-coated Mg-Ca alloy was very small when compared to the Al-AlCr-coated Mg-Zn-Ce-La and uncoated alloys. Impedance modulus ( Z) of the Al-AlCr-coated samples was higher than that of the bare Mg alloys. Z of Al-AlCr-coated Mg-Ca alloy was higher than that of the Al-AlCr-coated Mg-Zn-Ce-La alloy at low frequency.

  2. Oxidation of hydrogen-passivated silicon surfaces by scanning near-field optical lithography using uncoated and aluminum-coated fiber probes

    DEFF Research Database (Denmark)

    Madsen, Steen; Bozhevolnyi, Sergey I.; Birkelund, Karen;

    1997-01-01

    Optically induced oxidation of hydrogen-passivated silicon surfaces using a scanning near-field optical microscope was achieved with both uncoated and aluminum-coated fiber probes. Line scans on amorphous silicon using uncoated fiber probes display a three-peak profile after etching in potassium...... hydroxide. Numerical simulations of the electromagnetic field around the probe-sample interaction region are used to explain the experimental observations. With an aluminum-coated fiber probe, lines of 35 nm in width were transferred into the amorphous silicon layer. (C) 1997 American Institute of Physics....

  3. Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Mei; Xue, Bing; Liu, Jianhua, E-mail: yumei@buaa.edu.cn; Li, Songmei; Zhang, You

    2015-09-01

    Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10{sup 5} Ω·cm{sup 2}, at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The

  4. Duplex Al2O3/DLC Coating on 15SiCp/2024 Aluminum Matrix Composite Using Combined Microarc Oxidation and Filtered Cathodic Vacuum Arc Deposition

    Science.gov (United States)

    Xue, Wenbin; Tian, Hua; Du, Jiancheng; Hua, Ming; Zhang, Xu; Li, Yongliang

    2012-08-01

    Microarc oxidation (MAO) treatment produces a thick Al2O3 coating on the 15SiCp/2024 aluminum matrix composite. After pretreatment of Ti ion implantation, a thin diamond-like carbon film (DLC) was deposited on the top of polished Al2O3 coating by a pulsed filtered cathodic vacuum arc (FCVA) deposition system with a metal vapor vacuum arc (MEVVA) source. The morphology and tribological properties of the duplex Al2O3/DLC multiplayer coating were investigated by Raman spectroscopy, scanning electron microscopy (SEM) and SRV ball-on-disk friction tester. It is found that the duplex Al2O3/DLC coating had good adhesion and a low friction coefficient of less than 0.07. As compared to a single Al2O3 or DLC coating, the duplex Al2O3/DLC coating on aluminum matrix composite exhibited a better wear resistance against ZrO2 ball under dry sliding, because the Al2O3 coating as an intermediate layer improved load support for the top DLC coating on 15SiCp/2024 composite substrate, meanwhile the top DLC coating displayed low friction coefficient.

  5. Mechanical characterization of hybrid and functionally-graded aluminum open-cell foams with nanocrystalline-copper coatings

    Science.gov (United States)

    Sun, Yi

    Cellular/foam materials found in nature such as bone, wood, and bamboo are usually functionally graded by having a non-uniform density distribution and inhomogenous composition that optimizes their global mechanical performance. Inspired by such naturally engineered products, the current study was conducted towards the development of functionally graded hybrid metal foams (FGHMF) with electrodeposited (ED) nanocrystalline coatings. First, the deformation and failure mechanisms of aluminum/copper (Al/Cu) hybrid foams were investigated using finite element analyses at different scales. The micro-scale behavior was studied based on single ligament models discretized using continuum elements and the macro-scale behavior was investigated using beam-element based finite element models of representative unit volumes consisting of multiple foam cells. With a detailed constitutive material behavior and material failure considered for both the aluminum ligament and the nano-copper coating, the numerical models were able to capture the unique behavior of Al/Cu hybrid foams, such as the typically observed sudden load drop after yielding. The numerical models indicate that such load drop is caused by the fracture of foam ligaments initiated from the rupture of the ED nano-copper coating due to its low ductility. This failure mode jeopardizes the global energy absorption capacity of hybrid foams, especially when a thick coating is applied. With the purpose of enhancing the performance of Al/Cu hybrid foams, an annealing process, which increased the ductility of the nanocrystalline copper coating by causing recovery, recrystallination and grain growth, was introduced in the manufacturing of Al/Cu hybrid foams. Quasi-static experimental results indicate that when a proper amount of annealing is applied, the ductility of the ED copper can be effectively improved and the compressive and tensile behavior of Al/Cu hybrid foams can be significantly enhanced, including better energy

  6. Corrosion behaviour of sol-gel coatings doped with cerium salts on 2024-T3 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi Hongwei; Liu Fuchun [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han Enhou, E-mail: ehhan@imr.ac.cn [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

    2010-11-01

    The corrosion behaviour of the sol-gel coatings doped with cerium chloride or cerium nitrate on 2024-T3 aluminum alloy was investigated by using electrochemical impedance spectroscopy (EIS) and immersion tests. The sol-gel matrix was obtained through hydrolysis, condensation of 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS), using diethylentriamine as curing agent. The results indicated that cerium nitrate with concentration of 1 x 10{sup -3} mol L{sup -1} in the silane solution was excellent on self-healing for the sol-gel coating, while cerium chloride had no obvious effect. This result suggested that the introduction of Cl{sup -} promoted the under-film pitting of 2024-T3 substrate. It was found that Ce(OH){sub 3} and Ce(OH){sub 2}{sup 2+} simultaneously existed in the silane solution by X-ray diffraction (XRD) analysis. Ce(OH){sub 2}{sup 2+} transformed to CeO{sub 2} due to high-temperature curing of sol-gel matrix demonstrated by X-ray photoelectron spectroscopy (XPS) analysis. Therefore, it can be considered that Ce(OH){sub 3} and CeO{sub 2} played inhibition roles in the corrosion process of the sol-gel coatings.

  7. Corrosion protection of aluminum bipolar plates with polyaniline coating containing carbon nanotubes in acidic medium inside the polymer electrolyte membrane fuel cell

    Science.gov (United States)

    Deyab, M. A.

    2014-12-01

    The effect of addition of carbon nanotubes (CNTs) on the corrosion resistance of conductive polymer coating (polyaniline) that coated aluminum bipolar plates in acidic environment inside the PEM fuel cell (0.1 M H2SO4) was investigated using electrical conductivity, polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscopy (SEM) was used to characterize the coating morphology. The results show that the addition of CNTs to polyaniline coating enhanced the electrical conductivity and the corrosion resistance of polyaniline polymer. The inhibition efficiency of polyaniline polymer increased with increasing CNTs concentration. The best inhibition was generally obtained at 0.8% CNTs concentration in the acidic medium. This was further confirmed by decreasing the oxygen and water permeability and increasing coating adhesion in the presence of CNTs. EIS measurements indicated that the incorporation of CNTs in coating increased both the charge transfer and pore resistances while reducing the double layer capacitance.

  8. Tantalum Coating of Steel, Copper, Aluminum, and Titanium by Thermal Chemical Vapor Deposition (CVD)

    DEFF Research Database (Denmark)

    Christensen, Erik; Bjerrum, Niels

    1998-01-01

    , nickel, copper, titanium and aluminum. Calculation of the equilibrium composition of Ta-Cl-H-systems at 1000 K and 1100 K shows that TaCl4 and TaCl3 are stable at the deposition conditions and that a high yield (>90%) of tantalum is theoretically obtainable at low pressure (5 mbar) and moderate precursor...

  9. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Science.gov (United States)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  10. DUPLEX Al2O3/DLC COATING ON 15SiCp/2024 ALUMINUM MATRIX COMPOSITE USING COMBINED MICROARC OXIDATION AND FILTERED CATHODIC VACUUM ARC DEPOSITION

    OpenAIRE

    WENBIN XUE; HUA TIAN; JIANCHENG DU; MING HUA; XU ZHANG; YONGLIANG LI

    2012-01-01

    Microarc oxidation (MAO) treatment produces a thick Al2O3 coating on the 15SiCp/2024 aluminum matrix composite. After pretreatment of Ti ion implantation, a thin diamond-like carbon film (DLC) was deposited on the top of polished Al2O3 coating by a pulsed filtered cathodic vacuum arc (FCVA) deposition system with a metal vapor vacuum arc (MEVVA) source. The morphology and tribological properties of the duplex Al2O3/DLC multiplayer coating were investigated by Raman spectroscopy, scanning elec...

  11. Oxidation and corrosion behavior of titanium aluminum nitride coatings by arc ion plating

    Institute of Scientific and Technical Information of China (English)

    LI Ming-sheng; FENG Chang-jie; ZHANG Zhi-feng; WANG Fu-hui

    2006-01-01

    Composite metastable TiN and Ti1-xAlxN coatings with different Al content were deposited on 1Cr11Ni2W2MoV stainless steel for aero-engine compressor blades by arc ion plating. The results show that all coatings have a B1NaCl structure and the preferred orientation changes from (111) to (220) with increasing Al content; the lattice parameter of Ti1-xAlxN decreases with the increase of Al content. The oxidation-resistance of (Ti,Al)N coatings is significantly improved owing to the formation of Al-riched oxide on the surface of the coatings. The nitride coatings can significantly improve the corrosion-resistance of 1Cr11Ni2W2MoV stainless steel under the synergistic of water vapor and NaCl, and the corrosion-resistance becomes better when the Al content increases, because not only the quick formation of thin alumina layer prevents the further corrosion but also the formation of alumina seals the pinholes or defects in the coatings, which prevents the occurrence of localized nodules-like corrosion.

  12. Dependence of Microstructure and Hardness of Nanocomposite Coatings of nc-(Ti1-xAlxN)/a-Si3N4 on Aluminum Contents

    Institute of Scientific and Technical Information of China (English)

    MASheng-li; MADa-yan; XUKe-wei

    2004-01-01

    Super-hard nanocomposite coatings have been received a great attention during recent years. Based on our previous investigations onto the several super-hard nanocomposite coating systems including nc-TiN/a-Si3N4,nc-TiN/a-BN. This paper reports on the nc-(Ti1-xAlxN)/a-Si3N4 nanocomposite coatings prepared by direct current plasma enhanced chemical vapor deposition (PECVD). And the effect of aluminum contents on the microstructure and hardness of the coatings have been mainly investigated. The coatings were characterized by means of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-rays (EDX), and the hardness measurements were done by means of the automated load-depth sensing technique using Vickers diamond indenter. The thermal stability of nanocomposite coatings of TiN/a-Si3N4 was evaluated by annealing at elevated temperatures up to 1000~C. The results shows that super hardness of nc-(Til_xAlxN)/a-Si3N4 could be obtained with a wide aluminum content from 10at.% to 86at.% in (Til-xAlx)N phase, while the silicon content can be kept at 4-5 at.%. These nanocomposite coatings shows a relatively better thermal stability of nanocrystallite size and therefore high hardness up to 1000~C, which further support our earlier concept for the design of super-hard nanocomposite coatings. These results are suggested mainly due to the formation of nanostructure, and this indicates that the aluminum has also the role of controlling the crystallite size within nc-(Ti1-xAlxN)/a-Si3N4 besides its known well property of the super anti-oxidation.

  13. Dependence of Microstructure and Hardness of Nanocomposite Coatings of nc-(Ti1-xAlxN)/a-Si3N4 on Aluminum Contents

    Institute of Scientific and Technical Information of China (English)

    MA Sheng-li; MA Da-yan; XU Ke-wei

    2004-01-01

    Super-hard nanocomposite coatings have been received a great attention during recent years. Based on our previous investigations onto the several super-hard nanocomposite coating systems including nc-TiN/a-Si3N4,nc-TiN/a-BN. This paper reports on the nc-(Ti1-xAlxN)/a-Si3N4 nanocomposite coatings prepared by direct current plasma enhanced chemical vapor deposition (PECVD). And the effect of aluminum contents on the microstructure and hardness of the coatings have been mainly investigated. The coatings were characterized by means of X-ray diffraction (XRD),X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-rays (EDX), and the hardness measurements were done by means of the automated load-depth sensing technique using Vickers diamond indenter. The thermal stability of nanocomposite coatings of TiN/a-Si3N4 was evaluated by annealing at elevated temperatures up to 1000℃. The results shows that super hardness of nc-(Ti1-xAlxN)/a-Si3N4 could be obtained with a wide aluminum content from 10at.% to 86at.% in (Ti1-xAlx)N phase, while the silicon content can be kept at 4~5 at.%. These nanocomposite coatings shows a relatively better thermal stability of nanocrystallite size and therefore high hardness up to 1000℃, which further support our earlier concept for the design of super-hard nanocomposite coatings. These results are suggested mainly due to the formation of nanostructure, and this indicates that the aluminum has also the role of controlling the crystallite size within nc-(Ti1-xAlxN)/a-Si3N4 besides its known well property of the super anti-oxidation.

  14. Effects of cathodic component of current on porosity and hardness characteristics of micro plasma oxidation(MPO) coatings on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Samir Hamid Awad; QIAN Han-cheng

    2005-01-01

    Micro plasma oxidation(MPO) has recently been investigated as a novel,rapid and effective means to provide modified surfaces with improved properties of load bearing and wear resistance on light alloys particularly aluminum alloys.MPO is a multifactor-controlled process,these factors must be controlled to produce high quality coatings.The main research emphasis in MPO coating development over the past years seems to be the attainment of higher hardness levels and thick coatings.The porosity of MPO coating is the most complex phenomenon affecting the distribution,levels and the measurements of the hardness;and it is controlled by suitable selection of important parameters such as the electrical conditions.Ceramics coatings were synthesized on Al substrate by MPO to examine the effects of adding a cathodic phase alternated with anodic-cathodic current on the porosity and hardness characteristics of coatings by X-ray diffraction(XRD),scanning electron microscopy(SEM),and microhardness tester.The coatings produced by the combined mode are more dense and less porous than that by the anodic-cathodic mode.Microhardness test shows that the coatings produced by the combined mode exhibit both the highest hardness,and less reduction percentage in hardness with increasing the coatings thickness.These improvements become more significant for the polished and thicker coatings.

  15. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    Science.gov (United States)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  16. Development of water-repellent organic–inorganic hybrid sol–gel coatings on aluminum using short chain perfluoro polymer emulsion

    Energy Technology Data Exchange (ETDEWEB)

    Wankhede, Ruchi Grover, E-mail: 123.ruchi@gmail.com [IITB-Monash Research Academy, Mumbai 400076 (India); Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Morey, Shantaram [Dow Chemicals (India); Khanna, A.S. [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Birbilis, N. [Department of Materials Engineering, Monash University, Victoria 3800 (Australia)

    2013-10-15

    The development of an organic–inorganic sol–gel coating system (thickness ∼ 2 μm) on aluminum is reported. The coating uses glycidoxytrimethoxysilane (GPTMS) and methyltrimethoxysilane (MTMS) as silane precursors, crosslinked with hexamethylmethoxymelamine (HMMM) and followed by hydrophobic modification using a water base short chain per-fluoro emulsion (FE). Such coating resulted in enhanced hydrophobicity with a contact angle of about 120° and sliding angle of 25° for a 20 μL water droplet. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements showed reduced corrosion upon coated substrates than the bare; correlated with both a higher degree of water repellency and formation of low permeable crosslinked sol–gel network. The structure of the coatings deposited was analyzed using Fourier transform infrared (FTIR) and X-ray photoelectron (XPS) spectroscopy, revealing replacement of hydrophillic surface hydroxyls groups with low energy per-fluoro groups.

  17. The study of steel protection effect by application of molten active microalloyed aluminum and by covering that composition by organic coating

    Directory of Open Access Journals (Sweden)

    Purenović Milovan M.

    2002-01-01

    Full Text Available In this paper, the steel active-passive anticorrosive protection was done. Steel plates samples with dimensions 40 ×100 ×2 millimeters were used. Samples surfaces preparation was done by degreasing, then by sandblasting by pneumatic pistol. The metallising by molten metal was done by hand pistol which worked with metal vein "Protector" (ø 3,18 millimeters of electrochemical active anode material on the basis of microalloyed aluminum. The mentioned application was done twice and obtained layer thickness was 150-200 micrometers. After this operation, organic coating "Vinilpom", the product of Coatings Industry "Pomoravlje", was applied. Coating quality was followed by measuring of coating thickness, of dried film hardness, level of connecting with a base and of gloss. Whole composition steel - "Protector", organic coating electrochemical study was done by measuring of galvanic team electrochemical potential change in 20% NaCl solution, during the time.

  18. Influence of electrolyte temperature on properties and infrared emissivity of MAO ceramic coating on 6061 aluminum alloy

    Science.gov (United States)

    Al Bosta, Mohannad M. S.; Ma, Kung-Jeng

    2014-11-01

    6061 aluminum alloy was treated by MAO at various temperatures of the alkali silicate electrolyte using pulsed bipolar current mode for ten minutes. The surface microstructures and properties were studied using SEM, EDX, and XRD. The infrared emissivities of the MAO ceramic coatings were measured at the 70 °C using FTIR spectrometer. The electrolyte temperature strongly affected all the surface properties. The MAO alumina ceramics prepared in cold electrolytes have volcano-like and accumulated particles microstructures, while those prepared in hot electrolytes were: rougher, thinner and contained grainy spherical hollow bulgy microstructures with more pore density and more sillimanite and cristobalite phases which enhanced the IR emissivity. Also, the increment of sillimanite and cristobalite phases moved the apparent peaks toward longer wavelengths, and broadened the opaque region of the IR spectra. As a result, the increment of electrolyte temperature from 12.3 °C to 90.5 °C increased the average of LWIR emissivity from 80.4% to 94.4%, respectively, for the MAO ceramic coatings.

  19. Thermally Sprayed Aluminum (TSA) Coatings for Extended Design Life of 22%Cr Duplex Stainless Steel in Marine Environments

    Science.gov (United States)

    Paul, S.; Shrestha, S.; Lee, C. M.; Harvey, M. D. F.

    2013-03-01

    In this article, evaluation of sealed and unsealed thermally sprayed aluminum (TSA) for the protection of 22%Cr duplex stainless steel (DSS) from corrosion in aerated, elevated temperature synthetic seawater is presented. The assessments involved general and pitting corrosion tests, external chloride stress corrosion cracking (SCC), and hydrogen-induced stress cracking (HISC). These tests indicated that DSS samples, which would otherwise fail on their own in a few days, did not show pitting or fail under chloride SCC and HISC conditions when coated with TSA (with or without a sealant). TSA-coated specimens failed only at very high stresses (>120% proof stress). In general, TSA offered protection to the underlying or exposed steel by cathodically polarizing it and forming a calcareous deposit in synthetic seawater. The morphology of the calcareous deposit was found to be temperature dependent and in general was of duplex nature. The free corrosion rate of TSA in synthetic seawater was measured to be ~5-8 μm/year at ~18 °C and ~6-7 μm/year at 80 °C.

  20. CHARACTERIZATION OF VACUUM PLASMA SPRAYED COBALT - NICKEL - CHROMIUM - ALUMINUM - YTTRIUM COATINGS

    OpenAIRE

    MRDAK MIHAILO R.

    2013-01-01

    This paper analyzes the influence of the plasma spray distance on the microstructure and the mechanical properties of the Co32Ni21Cr8Al0.5Y coatings deposited with the vacuum plasma spraying (VPS) procedure. The microstructure and the mechanical properties of the plasma spray coatings were determined by the interaction of the Ar/H2 plasma ions with the powder particles when the transfer of the speed and temperature of ions on the powder particles occurs. The effect of interaction directly dep...

  1. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  2. Colloidal Alumina-bonded TiB2 Coating on Cathode Carbon Blocks in Aluminum Cells

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbonblocks. Various properties of the baked paste such as the corrosive resistance, thermal expansion and wettability were tested. Experimental results showed that the colloidal alumina-bonded TiB2 coating could be well wetted by liquid alum inum; and the thermal expansion coefficient of the coated material was 5.8× 10 6 ℃ -1 at 20-1000℃, which was close to that of the traditional anthracite block cathode (4× 10 6 ℃ 1); the electrical resistivity was 8 μΩ·m at 900℃ when the con tent of alumina in the coated material was about 9% in mass fraction. In addition, some other good results such as sodium resistance were also reported.

  3. MICROSTRUCTURE AND INTERFACES OF A REACTION COATING ON ALUMINUM-ALLOYS BY LASER PROCESSING

    NARCIS (Netherlands)

    ZHOU, XB; DEHOSSON, JTM

    1993-01-01

    This paper reports an approach to coat a ceramic layer on aluminium alloys by means of chemical reaction. The reaction product of Al2O3, layer of 100 mu m in thickness has been formed using a powder mixture of silicon oxide and aluminium by laser processing. It turns out that the large amount of hea

  4. FORMATION OF CHROMATE CONVERSION COATINGS ON ALUMINUM AND ITS ALLOYS: AN IN SITU XANES STUDY.

    Energy Technology Data Exchange (ETDEWEB)

    SASAKI,K.; ISAACS,H.S.; JAFFCOATE,C.S.; BUCHHAIT,R.; LEGAT,V.; LEE,H.; SRINIVASAMURTHI,V.

    2001-09-02

    We used in situ X-ray adsorption near-edge structure (XANES) to investigate the formation of chromate conversion coatings on pure Al, commercial Al alloys (AA 1100, AA2024, and AA7075), and a series of binary Al-Cu alloys. The method employed a new electrochemical cell that can determine the ratio of hexavalent chromium (Cr(VI)) to total chromium (Cr(total)) speciation in conversion coatings as a function of exposure time to a chromate solution. The spectra showed that the initial Cr(VI)/Cr(total) ratios are greater than later ones for pure Al and AA1100, but not for AA2024 and AA7075. Measurements with Al-Cu alloys demonstrated that the difference observed in AA2024 and AA7075 may not be due to Cu alloying. The proportion of Cr(VI) in the coatings becomes approximately constant after 180 s of exposure for all the specimens examined even though the coatings continue to grow.

  5. Modification of aluminum powder pigment for water-based coatings%水性涂料用铝粉颜料的改性

    Institute of Scientific and Technical Information of China (English)

    向红印

    2013-01-01

    The surface of aluminum powder was coated and modified by KH-550, acrylic resin and their mixture. The acid resistance of differently coated aluminum powders was studied. It was found that the aluminum powder coated by KH-550 and acrylic resin has better acid resistance. The analysis of Fourier-transform infrared spectrometer (FT-IR) and X-ray photoelectron spectroscopy (XPS) indicated that a protective film was formed on the surface of aluminum powders by copolymerization reaction of KH-550 with acrylic resin. A water-based aluminum pigment was prepared with the modified aluminum powder, which was characterized by scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS). The aluminum powders are flake-shaped, have low oxygen content (5.17%), and exhibit good metallic luster. The water-based chrome-free zinc-based coating prepared with the aluminum pigment has favorable metallic luster and corrosion resistance.%分别以KH-550、丙烯酸树脂和两者的混合物对铝粉表面进行包覆改性,研究了不同包覆铝粉的耐酸性能,结果发现,以KH-550/丙烯酸树脂共同包覆的铝粉具有更好的耐酸性能.红外光谱(FT-IR)和X射线光电子能谱(XPS)分析表明,KH-550和丙烯酸树脂通过共聚反应在铝粉表面形成了保护膜.以此改性铝粉制备水性铝颜料,通过扫描电镜(SEM)和能谱仪(EDS)对其进行了表征,发现铝粉颜料呈片状,氧含量低(5.17%),具有较好的金属光泽.将此铝颜料用于水性无铬锌基涂料,所制备的涂料具有良好的金属光泽和耐腐蚀性.

  6. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    Institute of Scientific and Technical Information of China (English)

    Ji-xiao Wang; Jing-shun Liu; Lun-yong Zhang; Jian-fei Sun; Zhi-ping Wang

    2014-01-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat-ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be-havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat-ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro-hardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex-ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  7. Study of the characteristics of plasma spray sealing aluminum silicon-polyester coatings

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2012-07-01

    Full Text Available This study shows the homologation of the plasma spray parameters of soft abrasive AlSi - Polyester seals so that they can be applied on the TV2 - 117A compressor engines. The research has aimed at substituting existing sealants with a new class of materials in order to increase the sealing effect under the highest levels of pressure and to provide the air flow temperature of 100-125°C through the compressor. The Metco 601NS material and plasma spray technology were applied on the air labyrinth ring as a part of the TV2-117A turbojet engine compressor in order to obtain soft sealing. The deposit parameters were carefully selected in order to obtain coatings with the best characteristics depending on their application.The flow of helium was taken as a basic parameter in the parameter selection procedure. The coating with the best mechanical and structural properties was deposited on the air labyrinth ring to examine the effect of the coating application in an assembly. The microstructures of deposited layers were estimated with a light microscope and a (SEM Scanning Electron Microscope. The microstructural analysis of deposited layers was performed according to the Pratt - Whitney standard. The assessment of the mechanical properties of the coatings was done by examining the macrohardness of the sealing layers with the HR15Y method. The coating bond strength was tested by tensile testing. The effect of the air labyrinth ring sealing was tested inside the TV2-117A engine compressor on the test station for a period of 42 hour.

  8. Effect of deposition parameters on mechanical properties of TiN films coated on 2A12 aluminum alloys by arc ion plating (AIP)

    Institute of Scientific and Technical Information of China (English)

    AWAD Samir Hamid; QIAN Han-cheng

    2005-01-01

    TiN films were deposited on 2A12 aluminum alloy by arc ion plating (AIP). The Vickers hardness of the films deposited at different bias voltages and different nitrogen gas pressures, and that of the substrate were measured. The surface roughness of the TiN films diposited at -30 V and -80 V respectively and at different nitrogen gas pressure was measured also. The mass loss of TiN films deposited at 0 V, -30 V and -80 V respectively were analyzed in dry sand rubber wheel abrasive wear tests and wet ones in comparison with uncoated Al alloy and austenitic stainless steel (AISI 316L). It is revealed that the highest hardness of the TiN film is obtained at a bias voltage of -30 V and a N2 gas pressure of 0.5 Pa. The surface roughness of the film is larger at -80 V than that at -30 V and reduces as the increase of the N2 gas pressure. The mass loss of TiN-film coated 2A12 aluminum alloy is remarkably less than that of uncoated Al alloy and also that of AISI 316L, which indicates that the abrasive wear rate is greatly reduced by the application of TiN coating. TiN coating deposited by arc ion plating (AIP) technique on aluminum alloy can be a potential coating for machine parts requiring preciseness and lightness.

  9. Activating Aluminum Reactivity with Fluoropolymer Coatings for Improved Energetic Composite Combustion.

    Science.gov (United States)

    McCollum, Jena; Pantoya, Michelle L; Iacono, Scott T

    2015-08-26

    Aluminum (Al) particles are passivated by an aluminum oxide (Al2O3) shell. Energetic blends of nanometer-sized Al particles with liquid perfluorocarbon-based oxidizers such as perfluoropolyethers (PFPE) excite surface exothermic reaction between fluorine and the Al2O3 shell. The surface reaction promotes Al particle reactivity. Many Al-fueled composites use solid oxidizers that induce no Al2O3 surface exothermicity, such as molybdenum trioxide (MoO3) or copper oxide (CuO). This study investigates a perfluorinated polymer additive, PFPE, incorporated to activate Al reactivity in Al-CuO and Al-MoO3. Flame speeds, differential scanning calorimetry (DSC), and quadrupole mass spectrometry (QMS) were performed for varying percentages of PFPE blended with Al/MoO3 or Al/CuO to examine reaction kinetics and combustion performance. X-ray photoelectron spectroscopy (XPS) was performed to identify product species. Results show that the performance of the thermite-PFPE blends is highly dependent on the bond dissociation energy of the metal oxide. Fluorine-Al-based surface reaction with MoO3 produces an increase in reactivity, whereas the blends with CuO show a decline when the PFPE concentration is increased. These results provide new evidence that optimizing Al combustion can be achieved through activating exothermic Al surface reactions. PMID:26263844

  10. Investigation of Coating Layer to Reduce Thermal Stresses in Steel Fiber Reinforced Aluminum Metal Matrix Composite

    OpenAIRE

    OKUMUŞ, Fuat

    2011-01-01

    In this study, by using coating layers to reduce thermal stresses in the metal matrix composites with a mismatch in coefficients of thermal expansions of fiber and matrix is investigated. The thermoelastic solutions based on a three cylinder model are deformed. It is shown that the effectiveness of the layer can be defined by the product of its cofficients of thermal expansions and thickness and that a compensating layer with a sufficiently high coefficient of thermal expansions can reduce th...

  11. Microstructure and mechanical behavior of copper coated multiwall carbon nanotubes reinforced aluminum composites

    Energy Technology Data Exchange (ETDEWEB)

    Jagannatham, M.; Sankaran, S.; Haridoss, Prathap, E-mail: prathap@iitm.ac.in

    2015-06-25

    Electroless copper coatings were performed on purified carbon nanotubes (CNT), with varying deposition time and the optimum deposition time in terms of uniform deposition was determined to be 45 min. Different amounts of optimized Cu coated CNT (CNT (Cu)) and Al powders were ball milled. CNT (Cu) reinforced Al (Al-CNT (Cu)) composites were prepared by spark plasma sintering (SPS). Pure CNT reinforced Al (Al-CNT) composites were also prepared by SPS. The ball milled powders and composites were characterized using X-Ray diffraction, scanning electron microscopy, Raman spectroscopy, and transmission electron microscopy (TEM). Microhardness and compression properties of the composites were measured. TEM images of ball milled powders and composites revealed uniform distribution of CNT in matrix. Mechanical properties of Al-CNT (Cu) composites are superior to Al-CNT composites. The maximum enhancement in compressive strength of Al-CNT (Cu) composites is 154% for 2 wt% reinforcement; this enhancement is attributed to the copper coating on CNT surface.

  12. Aluminum strand coating for increasing the interstrand contact resistance in Rutherford type superconducting cables

    CERN Document Server

    Scheuerlein, C; Verweij, A; Bonasia, A; Oberli, L; Taborelli, M; Richter, R

    2009-01-01

    The interstrand contact resistance (Rc) in Rutherford type cables for fast cycling superconducting magnets must be sufficiently high in order to limit eddy current losses. The required value for Rc depends on the cable and magnet geometries and on the foreseen cycling rate, but is typically of the order of one mW. Such values can be reached with a dedicated strand coating or with a resistive internal cable barrier. As a possible candidate Al strand coatings have been tested. For a Rutherford type inner conductor cable of the Large Hadron Collider (LHC) made of Al coated strands Rc values higher than 500 Omega are achieved. The native Al2O3 oxide layer formed at ambient temperature in air is sufficient to reach this high contact resistance. A 6 h-200 °C oxidation heat treatment in air with 100% relative humidity further increases Rc to values above 600 μOmega . Due to the high thermal and mechanical stability of Al2O3 only a relatively moderate Rc drop of about 40 % is obtained during a 190 °C heat treatmen...

  13. Microstructure and mechanical behavior of copper coated multiwall carbon nanotubes reinforced aluminum composites

    International Nuclear Information System (INIS)

    Electroless copper coatings were performed on purified carbon nanotubes (CNT), with varying deposition time and the optimum deposition time in terms of uniform deposition was determined to be 45 min. Different amounts of optimized Cu coated CNT (CNT (Cu)) and Al powders were ball milled. CNT (Cu) reinforced Al (Al-CNT (Cu)) composites were prepared by spark plasma sintering (SPS). Pure CNT reinforced Al (Al-CNT) composites were also prepared by SPS. The ball milled powders and composites were characterized using X-Ray diffraction, scanning electron microscopy, Raman spectroscopy, and transmission electron microscopy (TEM). Microhardness and compression properties of the composites were measured. TEM images of ball milled powders and composites revealed uniform distribution of CNT in matrix. Mechanical properties of Al-CNT (Cu) composites are superior to Al-CNT composites. The maximum enhancement in compressive strength of Al-CNT (Cu) composites is 154% for 2 wt% reinforcement; this enhancement is attributed to the copper coating on CNT surface

  14. An Al@Al2O3@SiO2/polyimide composite with multilayer coating structure fillers based on self-passivated aluminum cores

    Science.gov (United States)

    Zhou, Yongcun; Wang, Hong

    2013-04-01

    We demonstrate a capability in combining two kinds of nanosize and microsize particles of core-shell Al@Al2O3@SiO2 with aluminum cores to form multilayer coating structures as fillers in polyimide matrix for electronic applications. The core-shell Al@Al2O3@SiO2 structure can effectively adjust the relative permittivity (about 12 @1 MHz) of the composite while keeping lower dielectric loss (0.015 @1 MHz) compared to that uncoated aluminum particles. The combination of "macro" and "micro" coating can significantly improve the dielectric properties of the composites. This work provides a useful method to modify the fillers for polymer matrix nanocomposite materials.

  15. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    Science.gov (United States)

    Wang, Ji-xiao; Liu, Jing-shun; Zhang, Lun-yong; Sun, Jian-fei; Wang, Zhi-ping

    2014-05-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  16. Effect of the current density on electrodepositing alpha-lead dioxide coating on aluminum substrate

    Institute of Scientific and Technical Information of China (English)

    Burning CHEN; Zhongcheng GUO; Hui HUANG; Xianwan YANG; Yuandong CAO

    2009-01-01

    The α-PbO_2 electrodes are prepared by anodic electrodeposition on Al/conductive coating electrode from alkaline plumbite solutions in order to investigate the effect of the different current densities on the properties of α-PbO_2 electrodes. The physic-ochemical properties of the α-PbO_2 electrodes are analyzed by using SEM, EDS, XRD, Tafel plot, linear sweep voltammetry (LSV) and A.C. Impedance. A compact and uniform layer of lead dioxide was obtained at the current density of 3 mA-cm~(-2) . A further increase in current density results in smaller particles with high porosity. EDS and XRD analyses have shown that the PbO_2 deposited in alkaline conditions is highly non stoichiometric, and the PbO impurities are formed on the surface layer besides the α-PbO_2. The corrosion resistance of α-PbO_2 at the low current density is superior to that of the high current density. It can be attributed to a porous layer of deposited films at high current densities. When used as anodes for oxygen evolution in aqueous Zn~(2+) 50 g·L~(-1), H_2SO_4 150 g·L~(-1), the Al/conductive coating/α-PbO_2 exhibits lower potential compared to Pb electrode. Al/conductive coating/α-PbO_2 electrode with the best electrocatalytic activity was obtained at current density of 1 mA·cm~(-2). The lowest roughness factor was obtained at 1 mA·cm~(-2).

  17. Corrosion Behavior of the Rare Earth Sealing Anodized Coating on Aluminum Alloy LY12

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Technological process of rare earth sealing anodized LY12 (2024) alloy is introduced. Corrosion behavior of the filmwas studied by polarization curves and electrochemical impedance spectroscopy (EIS). The results showed that thecoating remained passivity at the potential range from the open circuit potential (-780 mV) to -250 mV in NaClsolution. When the potential exceeded -200 mV, corrosion reaction happened on the coating. the results of ElSanalysis was consistent with the results of polarization curves.

  18. DEGRADATION OF SM2ZR2O7 THERMAL BARRIER COATING CAUSED BY CALCIUM-MAGNESIUM-ALUMINUM-SILICON OXIDE (CMAS) DEPOSITION

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Honglong; Sheng, Zhizhi; Tarwater, Emily; Zhang, Xingxing; Dasgupta, Sudip; Fergus, Jeffrey

    2015-03-16

    Rare earth zirconates are promising materials for use as thermal barrier coatings in gas turbine engines. Among the lanthanide zirconate materials, Sm2Zr2O7 with the pyrochlore structure has lower thermal conductivity and better corrosion resistance against calcium-magnesium-aluminum-silicon oxide (CMAS). In this work, after reaction with CMAS, the pyrochlore structure transforms to the cubic fluorite structure and Ca2Sm8(SiO4)6O2 forms in elongated grain.

  19. Effects of acetic acid on microstructure and electrochemical properties of nano cerium oxide films coated on AA7020-T6 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    H. Hasannejad; T. Shahrabi; M. Aliofkhazraei

    2009-01-01

    Nano cerium oxide films were applied on AA7020-T6 aluminum alloy and the effects of acetic acid concentration on the microstructure and electrochemical properties of the coated samples were investigated by using scanning electron microscopy (SEM), X-ray diffraction (XRD), crack-flee films with well-developed grains were obtained and grain sizes of the films decreased. Elimination of cracks and decreasing grain size of the nano cerium oxide films caused corrosion resistance to increase.

  20. Emissivity measurement of coated copper and aluminum samples at 80 K

    International Nuclear Information System (INIS)

    Accelerator cryomodules reduce the radiative thermal load to the 1.8 – 4.5 K components by enclosing them within low-emissivity shields cooled to 70–100 K. These heat shields are not continuous and have many penetrations, or holes, to allow for the connection of support structures and the many subsystems running from room temperature. The penetrations have thermal baffles to reduce, or eliminate if possible, the direct line-of-sight between room temperature and the lower temperature components but leave many, low emissivity, paths with only a single reflection required for the room temperature photons to strike the 1.8 – 4.5 K surfaces. To reduce this we are coating our baffles such that the surfaces which face lower temperatures have a low-emissivity while the surfaces which the photons may reflect from but do not have line-of-sight to lower temperature surfaces have a high-absorption. We measure emissivities of different coatings from the heat balance between absorption, from background radiation and the heater attached on the sample, and emission powers. In this paper, design details of our experiment and measurement results will be presented

  1. Emissivity measurement of coated copper and aluminum samples at 80 K

    Energy Technology Data Exchange (ETDEWEB)

    Kim, S. H.; Conway, Z. A.; Ostroumov, P. N. [Argonne National Laboratory, Argonne, IL 60439 (United States); Shepard, K. W. [Tech-Source Inc., Los Alamos, NM 87544 (United States)

    2014-01-29

    Accelerator cryomodules reduce the radiative thermal load to the 1.8 – 4.5 K components by enclosing them within low-emissivity shields cooled to 70–100 K. These heat shields are not continuous and have many penetrations, or holes, to allow for the connection of support structures and the many subsystems running from room temperature. The penetrations have thermal baffles to reduce, or eliminate if possible, the direct line-of-sight between room temperature and the lower temperature components but leave many, low emissivity, paths with only a single reflection required for the room temperature photons to strike the 1.8 – 4.5 K surfaces. To reduce this we are coating our baffles such that the surfaces which face lower temperatures have a low-emissivity while the surfaces which the photons may reflect from but do not have line-of-sight to lower temperature surfaces have a high-absorption. We measure emissivities of different coatings from the heat balance between absorption, from background radiation and the heater attached on the sample, and emission powers. In this paper, design details of our experiment and measurement results will be presented.

  2. High temperature oxidation behavior of gamma-nickel+gamma'-nickel aluminum alloys and coatings modified with platinum and reactive elements

    Science.gov (United States)

    Mu, Nan

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000°C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455°C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain beta-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used beta-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt+Hf-modified gamma-Ni+gamma'-Ni 3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase gamma-Ni and gamma'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al 2O3 formation by suppressing the NiO growth on both gamma-Ni and gamma'-Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower temperatures (˜970°C) in the very early stage of oxidation. It

  3. Development and characterization of sol-gel composite coatings on aluminum alloys for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Lampke, T.; Darwich, S.; Nickel, D.; Wielage, B. [TU Chemnitz (Germany). Institut fuer Werkstoffwissenschaft und Werkstofftechnik

    2008-12-15

    For several years, Cr{sup IV} compounds were used as effective and inexpensive corrosion inhibitors. Studies showed that these materials were toxic and carcinogenic. This has led to extensive research to develop alternative inhibitors. Organo-silicate hybrid coatings appeared as an effective technique for forming protective layers on different metal alloys. A silane film was obtained by dip coating of the sample in sol solution prepared from the hydrolysis of 3-glycidoxypropyltrimethoxysilane (GPTM), tetraethylorthosilicate (TEOS) with acid as catalyst and water as solvent instead of VOC (volatile organic compound). The sol solution was aged at ambient temperature to to enhance the effectiveness of the solution for the hydrolysis process. The sample was cured at 150 C to ensure cross-linking of the film. The experiments have shown that heat treatment leads to increased density and corrosion resistance of the films. Organic and inorganic inhibitors were added in different concentrations to improve the protection and self-healing properties of the coating even after long-time immersion in corrosive solution. The protection performance of the film was evaluated by electrochemical impedance spectroscopy (EIS) in 0.5 M NaCl solution (pH value 7). The surface morphologies of the treated samples were investigated using SEM. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Cr{sup IV} -Werkstoffe wurden viele Jahre lang als effektive und kostenguenstige Korrosionsinhibitoren eingesetzt. Forschungen zeigten, dass diese Materialien giftig und krebserzeugend sind. Dies hat zu umfangreichen Forschungsarbeiten und zur Entwicklung alternativer Inhibitoren gefuehrt. Organo-Silikat-Hybrid-Beschichtungen haben sich als eine wirksame Technik fuer die Bildung schuetzender Schichten auf verschiedenen Metalllegierungen herausgestellt. Silanfilme wurden durch eine Dip-Beschichtung der Probe in einer Sol-Loesung erzielt, die aus der Hydrolyse von 3

  4. Chromium-free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications

    Energy Technology Data Exchange (ETDEWEB)

    Santa Coloma, P., E-mail: patricia.santacoloma@tecnalia.com [TECNALIA Research & Innovation, Parque Tecnológico de San Sebastián, Mikeletegi Pasealekua 2, E-20009 Donostia-San Sebastián, Gipuzkoa (Spain); Izagirre, U.; Belaustegi, Y.; Jorcin, J.B.; Cano, F.J. [TECNALIA Research & Innovation, Parque Tecnológico de San Sebastián, Mikeletegi Pasealekua 2, E-20009 Donostia-San Sebastián, Gipuzkoa (Spain); Lapeña, N. [Boeing Research & Technology Europe, S.L.U., Avenida Sur del Aeropuerto de Barajas 38, Building 4 – 3rd Floor, E-28042 Madrid (Spain)

    2015-08-01

    Highlights: • Chromium-free conversion coatings for corrosion protection of aluminum alloys. • Salt spray and potentiodynamic sweep tests to study the corrosion behavior. • Local deposits on Cu-rich intermetallic particles enhanced corrosion resistance. • Surface characterization to relate bath's composition and corrosion resistance. • Best corrosion protection with conversion baths without titanium salts. - Abstract: Novel chromium-free conversion coatings based on Zr/Ti/Mn/Mo compounds were developed at a pilot scale to improve the corrosion resistance of the AA2024-T3 and AA7075-T6 aluminum alloys for aircraft applications. The influence of the presence of Zr and Ti in the Zr/Ti/Mn/Mo conversion bath's formulation on the corrosion resistance of the coated alloys was investigated. The corrosion resistance provided by the conversion coatings was evaluated by salt spray exposure and potentiodynamic sweeps. Optical and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) and atomic force microscopy (AFM) operating in the Kelvin Probe mode (SKPFM) were used to provide microstructural information of the coated samples that achieved the best results in the corrosion tests. The salt spray test evidenced the higher corrosion resistance of the coated samples compared to the bare surfaces for both alloys. The potentiodynamic tests showed that the corrosion current density decreased for coated AA7075-T6 and AA2024-T3 alloys, which indicated an obvious improvement of the corrosion resistance with all the processes for both alloys. Although the corrosion resistance of the coated samples appeared to be higher for the alloy AA7075-T6 than for the alloy AA2024-T3, both alloys achieved the best corrosion protection with the coatings deposited from conversion bath formulations containing no titanium salts. The microscopy analysis on the coated AA7075-T6 samples revealed that a local deposition of Zr compounds and, possibly, an

  5. Comparision on Corrosion-resistance of Epoxy Aluminum Coating and FEVE Fluorocarbon Coating%环氧铝粉涂层和氟碳涂层耐蚀性能的比较

    Institute of Scientific and Technical Information of China (English)

    郭文建; 许立坤; 于良民; 李相波

    2011-01-01

    采用电化学阻抗谱技术(EIS)研究了环氧铝粉涂层和FEVE氟碳涂层/碳钢体系在天然海水介质中的电化学腐蚀行为,通过对两涂层的涂层电容分析及腐蚀后表面形貌的观察,评价了两种有机涂层的防腐蚀性能.结果表明,随着浸泡时间的延长,两种有机涂层体系的保护作用都有所降低.环氧铝粉涂层在浸泡初期呈现单容抗弧特征,浸泡57天时出现了双容抗弧.氟碳涂层在浸泡周期内EIS曲线均呈现单容抗弧特征,浸泡110天时低频阻抗模值仍高于108 Ω·cm2.在整个浸泡周期内,氟碳涂层的涂层电容基本维持在1.6×10-10~1.8×10-10 F·cm-2,约为环氧铝粉涂层电容的1/20,表现出低渗水性.%Electrochemical corrosion behavior of epoxy aluminum coating and FEVE fluorocarbon coating on carbon steel was investigated by electrochemical impedance spectroscopy (EIS) in natural sea water. The capacitances of the two coatings were analyzed and the corrosion morphologies of the coatings were observed by scanning electron microscope (SEM). The results indicate that the protective effect of the two coatings are both decrease with the immersion time. After 57 d of immersion in seawater, the EIS plots of epoxy aluminum coating change from single capacitance arc to double capacitance arcs. For fluorocarbon coating, during all the stage of immersion, plots of EIS retaine single capacitance arc with impedance values at low frequency higher than 108 Ω ? Cm2 even after immersed for 110 d. The capacitance of the fluorocarbon coating is steady at 1. 6×10-10~1. 8×10- 10 F ? Cm-2 , only about 1/20 of the capacitance of the epoxy aluminum coating which imply low rate of water penetration in the fluorocarbon coating.

  6. The formation of tungsten doped Al2O3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    Science.gov (United States)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-07-01

    Tungsten doped Al2O3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na2WO4·2H2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al2O3, ZnO, metallic tungsten and WO3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al2O3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al2O3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al2O3/ZnO coatings is higher thanof undoped Al2O3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na2WO4·2H2O. Tungsten in Al2O3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  7. Highly enhanced and temporally stable field emission from MWCNTs grown on aluminum coated silicon substrate

    Energy Technology Data Exchange (ETDEWEB)

    Sreekanth, M.; Ghosh, S., E-mail: santanu1@physics.iitd.ernet.in; Patra, R.; Srivastava, P. [Nanostech Laboratory, Indian Institute of Technology Delhi, Hauz Khas, New Delhi-110016 (India)

    2015-06-15

    In this work, a detailed field emission study of multi-walled carbon nanotubes (MWCNTs) grown on Si and Al coated Si substrates is reported. Morphological and microstructural studies of the films show higher entanglement of CNTs in the case of CNT/Si film as compared to CNT/Al/Si film. Raman studies show that the defect mediated peak (D) is substantially suppressed as compared to graphitic peak (G) resulting in significant reduction in I{sub D}/I{sub G} value in CNT/Al/Si film. Field emission (FE) current density of CNT/Al/Si film (∼25 mA/cm{sup 2}) is significantly higher as compared to that of CNT/Si film (∼1.6 mA/cm{sup 2}). A substantial improvement in temporal stability is also observed in CNT/Al/Si film. This enhancement in field emission current is attributed to strong adhesion between substrate and CNTs, low work function, high local field enhancement factor at the CNT tips and less entanglement of CNTs grown on Al/Si. The temporally stable CNT/Al/Si cold cathode can be a potential candidate to replace conventional electron sources in prototype devices.

  8. Analytical solution for the effect of the permittivity of coating layer on eddy current generated in an aluminum sample by EMAT

    Science.gov (United States)

    Sun, Feiran; Sun, Zhenguo; Chen, Qiang

    2016-02-01

    In order to improve the ultrasonic wave amplitude excited by electromagnetic acoustic transducers (EMATs), many researchers have proposed models. But they always ignored displacement current or the effect of the permittivity of the air or the metal sample during modeling, due to its low permittivity. However, more durable dielectric materials are replacing or coating with metals in many applications which have a much higher permittivity than air or metal sample so that the effect of permittivity cannot be ignored. Based on an analytical model, the effect of the permittivity of coating layer on the eddy current generated in an aluminum sample by EMAT has been studied. The analytical analysis indicates that the eddy current density excited by the spiral coil of EMAT slowly increases in the beginning and then decreases rapidly while the permittivity increases, and it has much relation to the thickness of the coating layer and the exciting frequency, which is verified by the simulation result.

  9. Surface Characterizations of Fretting Fatigue Damage in Aluminum Alloy 7075-T6 Clamped Joints: The Beneficial Role of Ni–P Coatings

    Directory of Open Access Journals (Sweden)

    Reza H. Oskouei

    2016-02-01

    Full Text Available This paper aims to characterize the surface damage as a consequence of fretting fatigue in aluminum alloy 7075-T6 plates in double-lap bolted joints through XRD, surface profilometry, and SEM analyses. The main focus was on the surface roughness and chemical phase composition of the damaged zone along with the identification of fretting fatigue crack initiations over the surface of the material. The surface roughness of the fretted zone was found to increase when the joint was clamped with a higher tightening torque and tested under the same cyclic loading. Additionally, MgZn2 (η/ή precipitates and ZnO phase were found to form onto the surface of uncoated aluminum plate in the fretted and worn zones. The formation of the ZnO phase was understood to be a result of frictional heat induced between the surface of contacting uncoated Al 7075-T6 plates during cyclic loading and exposure to the air. The beneficial role of electroless nickel-phosphorous (Ni–P coatings in minimizing the fretting damage and thus improving the fretting fatigue life of the aluminum plates was also studied. The results showed that the surface roughness decreased by approximately 40% after applying Ni–P coatings to the Al 7075-T6 plates.

  10. A study on the effect of coating's sorption capacity on the porosity in lost foam aluminum alloy casting

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Effects of coating constituent, coating density, coating layer thickness and temperature on coating sorption capacity for polystyrene decomposition products have been studied systematically. It has been found that the effect of attapulgite clay on sorption capacity is the largest among coating constituents. The sorption capacity of the coating with 2 %attapulgite clay is elevated by 81%. The relationship between casting porosity and coating sorption capacity has been studied. It has been pointed out that higher coating sorption capacity for polystyrene decomposition products is helpful to decrease the casting porosity. Results also show that the sorption capacity of self- developed HW- 1 coating for polystyrene decomposition products is as good as that of Ashland coating from America.

  11. A Novel Method for Incorporation of Micron-Sized SiC Particles into Molten Pure Aluminum Utilizing a Co Coating

    Science.gov (United States)

    Mohammadpour, M.; Khosroshahi, R. Azari; Mousavian, R. Taherzadeh; Brabazon, D.

    2015-02-01

    Ceramic particles typically do not have sufficiently high wettability by molten metal for effective bonding during metal matrix composite fabrication. In this study, a novel method has been used to overcome this drawback. Micron-sized SiC particles were coated by a cobalt metallic layer using an electroless deposition method. A layer of cobalt on the SiC particles was produced prior to incorporation in molten pure aluminum in order to improve the injected particle bonding with the matrix. For comparison, magnesium was added to the melt in separate experiments as a wetting agent to assess which method was more effective for particle incorporation. It was found that both of these methods were more effective as regard ceramic particulate incorporation compared with samples produced with as-received SiC particles injected into the pure aluminum matrix. SEM images indicated that cobalt coating of the particles was more effective than magnesium for incorporation of fine SiC particles (below 30 µm), while totally the incorporation percentage of the particles was higher for a sample in which Mg was added as a wetting agent. In addition, microhardness tests revealed that the cobalt coating leads to the fabrication of a harder composite due to increased amount of ceramic incorporation, ceramic-matrix bonding, and possibly also to formation of Al-Co intermetallic phases.

  12. Chromium-free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications

    Science.gov (United States)

    Santa Coloma, P.; Izagirre, U.; Belaustegi, Y.; Jorcin, J. B.; Cano, F. J.; Lapeña, N.

    2015-08-01

    Novel chromium-free conversion coatings based on Zr/Ti/Mn/Mo compounds were developed at a pilot scale to improve the corrosion resistance of the AA2024-T3 and AA7075-T6 aluminum alloys for aircraft applications. The influence of the presence of Zr and Ti in the Zr/Ti/Mn/Mo conversion bath's formulation on the corrosion resistance of the coated alloys was investigated. The corrosion resistance provided by the conversion coatings was evaluated by salt spray exposure and potentiodynamic sweeps. Optical and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) and atomic force microscopy (AFM) operating in the Kelvin Probe mode (SKPFM) were used to provide microstructural information of the coated samples that achieved the best results in the corrosion tests. The salt spray test evidenced the higher corrosion resistance of the coated samples compared to the bare surfaces for both alloys. The potentiodynamic tests showed that the corrosion current density decreased for coated AA7075-T6 and AA2024-T3 alloys, which indicated an obvious improvement of the corrosion resistance with all the processes for both alloys. Although the corrosion resistance of the coated samples appeared to be higher for the alloy AA7075-T6 than for the alloy AA2024-T3, both alloys achieved the best corrosion protection with the coatings deposited from conversion bath formulations containing no titanium salts. The microscopy analysis on the coated AA7075-T6 samples revealed that a local deposition of Zr compounds and, possibly, an oxidation process occurred in the vicinity of the alloy's intermetallic particles. The amount of the Zr deposits at these locations increased with coating's formulations without Ti, which provided the best corrosion resistance. The Cr-free conversion coatings developed in this study for the AA7075-T6 and AA2024-T3 alloys do not meet yet the strict requirements of the aircraft industry. However, they significantly improved the corrosion

  13. TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

    2012-01-25

    Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

  14. Effect of Pore Size and Film Thickness on Gold-Coated Nanoporous Anodic Aluminum Oxide Substrates for Surface-Enhanced Raman Scattering Sensor.

    Science.gov (United States)

    Kassu, Aschalew; Farley, Carlton; Sharma, Anup; Kim, Wonkyu; Guo, Junpeng

    2015-11-30

    A sensitive surface enhanced Raman scattering chemical sensor is demonstrated by using inexpensive gold-coated nanoporous anodic aluminum oxide substrates. To optimize the performance of the substrates for sensing by the Surface-enhanced Raman scattering (SERS) technique, the size of the nanopores is varied from 18 nm to 150 nm and the gold film thickness is varied from 30 nm to 120 nm. The sensitivity of gold-coated nanoporous surface enhanced Raman scattering sensor is characterized by detecting low concentrations of Rhodamine 6G laser dye molecules. The morphology of the SERS substrates is characterized by atomic force microscopy. Optical properties of the nanoporous SERS substrates including transmittance, reflectance, and absorbance are also investigated. Relative signal enhancement is plotted for a range of substrate parameters and a detection limit of 10(-6) M is established.

  15. Effect of Pore Size and Film Thickness on Gold-Coated Nanoporous Anodic Aluminum Oxide Substrates for Surface-Enhanced Raman Scattering Sensor

    Directory of Open Access Journals (Sweden)

    Aschalew Kassu

    2015-11-01

    Full Text Available A sensitive surface enhanced Raman scattering chemical sensor is demonstrated by using inexpensive gold-coated nanoporous anodic aluminum oxide substrates. To optimize the performance of the substrates for sensing by the Surface-enhanced Raman scattering (SERS technique, the size of the nanopores is varied from 18 nm to 150 nm and the gold film thickness is varied from 30 nm to 120 nm. The sensitivity of gold-coated nanoporous surface enhanced Raman scattering sensor is characterized by detecting low concentrations of Rhodamine 6G laser dye molecules. The morphology of the SERS substrates is characterized by atomic force microscopy. Optical properties of the nanoporous SERS substrates including transmittance, reflectance, and absorbance are also investigated. Relative signal enhancement is plotted for a range of substrate parameters and a detection limit of 10−6 M is established.

  16. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    Science.gov (United States)

    Jimenez-Garate, Mario A.; Craig, William W.; Hailey, Charles J.; Christensen, Finn E.; Hussain, Ahsen M.

    2000-11-01

    We fabricated x-ray mirrors for hard x-ray (>= 10 keV) telescopes using multilayer coatings and an improved epoxy- replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have approximately 1 arcmin axial figure half- power diameter (HPD) and passed environmental testing. Reflectivity measurements at 8 keV on ERAFs with and without multilayer coatings show a 4.4 to 4.8 angstroms room mean square microroughness for correlation lengths EQ 15 micrometers . To reduce the dominant contribution of mirror assembly and large-scale distortion in the overall telescope HPD, we designed a figure metrology system and a new mounting technique. We describe a cylindrical metrology system built for fast axial and roundness figure measurement of hard x-ray conical optics. These developments lower cost and improve the optics performance of the HEFT (high-energy focusing telescope) and Constellation-X missions.

  17. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    DEFF Research Database (Denmark)

    Jimenez-Garate, M.A.; Craig, W.W.; Hailey, C.J.;

    2000-01-01

    We fabricated x-ray mirrors for hard x-ray (greater than or equal to 10 keV) telescopes using multilayer coatings and an improved epoxy-replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have similar to1 arcmin axial figure half-power diameter (HPD) and passed environmental...... testing. Reflectivity measurements at 8 keV on ERAFs with and without multilayer coatings show a 4.4 to 4.8 A root mean square (rms) microroughness for correlation lengths less than or equal to 15 mum. To reduce the dominant contribution of mirror assembly and large-scale distortion in the overall...... telescope HPD, we designed a figure metrology system and a new mounting technique. We describe a cylindrical metrology system built for fast axial and roundness figure measurement of hard x-ray conical optics. These developments lower cost and improve the optics performance of the HEFT (high-energy focusing...

  18. 纯有机亲水铝箔涂覆材料的制备研究%Development of pure organic hydrophilic coating used for aluminum foil

    Institute of Scientific and Technical Information of China (English)

    董劲; 陈志明

    2011-01-01

    The preparation approach of organic hydrophilic coating used for aluminum foil was described.The experimental data showed that the preparation approach of hydrophilic resin was improved when the mass ratio of polyether prepolymer to polyurethane prepolymer was 1∶1, polyether prepolymer was added into reactor for polymerization and ratio of sodium ethylenesulphonate in monomers was increased.The blending and coating technologies were studied.The results showed that when mass ratio of hydrophilic resin to non-ionic surfactant tween-60 was 8 ~ 10, pH value of the coating was between 6 and 6.5, aluminum foil was pretreated with benzene degreasing and being soaked in lye, baking temperature was 250 ℃ , the coating has excellent long-term hydrophilicity.%介绍了一种纯有机亲水铝箔涂料的制备及研究.对亲水树脂的制备方法进行了改进,并通过实验确定:聚醚预聚体与聚氨酯预聚体投料质量比为1:1;聚合时聚醚预聚体宜加于釜底;应增大乙烯基磺酸钠单体的加入比例.研究了亲水涂料的调配及涂装工艺,确定亲水树脂与表面活性剂吐温-60的质量比在8~10、涂料的pH值在6~6.5,铝箔经汽油漂洗、碱液浸泡脱脂预处理,成膜温度在250℃时,涂膜持续亲水性能优异.

  19. Holy basil (Ocimum sanctum Linn.) essential oil delivery to swine gastrointestinal tract using gelatin microcapsules coated with aluminum carboxymethyl cellulose and beeswax.

    Science.gov (United States)

    Chitprasert, Pakamon; Sutaphanit, Polin

    2014-12-31

    Holy basil essential oil (HBEO) can be applied as a feed additive; however, its benefits depend on the available amount in the gastrointestinal tract. In this study, the physicochemical properties, including the release properties of three different microcapsules, HBEO-loaded gelatin microcapsules (UC), UC coated with aluminum carboxymethyl cellulose (CC), and UC coated with aluminum carboxymethyl cellulose-beeswax composite (CB), were compared. The encapsulation efficiency, HBEO content, and 2,2-diphenyl-2-picrylhydrazyl radical scavenging activity for the microcapsules were 95.4 ± 0.17%, 66.7-67.7%, and 94.3-96.5%, respectively. Scanning electron microscopy and confocal laser scanning microscopy (CLSM) revealed nonuniform HBEO distributions in honeycomb-like networks in the microcapsules. An X-ray diffraction analysis determined that UC and CC microcapsules were amorphous, but CB microcapsules were semicrystalline. UV-vis spectrophotometer and CLSM analyses results determined that HBEO was released from CC and CB microcapsules in greater amounts than from UC microcapsules in simulated intestinal fluid. Therefore, the HBEO amount reaching the intestine can be controlled using the optimal encapsulation system. PMID:25382222

  20. Coatings.

    Science.gov (United States)

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  1. Thermal conductivity of titanium nitride/titanium aluminum nitride multilayer coatings deposited by lateral rotating cathode arc

    Energy Technology Data Exchange (ETDEWEB)

    Samani, M.K., E-mail: majid1@e.ntu.edu.sg [Novitas, Nanoelectronics Centre of Excellence, School of Electrical & Electronic Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Ding, X.Z. [Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Khosravian, N. [Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Amin-Ahmadi, B. [Electron Microscopy for materials Science (EMAT), Department of Physics, University of Antwerpen, Groenenborgerlan 171, B-2020 Antwerpen (Belgium); Yi, Yang [Data Storage Institute, A*STAR (Agency for Science, Technology and Research), 117608 (Singapore); Chen, G. [BC Photonics Technological Company, 5255 Woodwards Rd., Richmond, BC V7E 1G9 (Canada); Neyts, E.C.; Bogaerts, A. [Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Tay, B.K. [Novitas, Nanoelectronics Centre of Excellence, School of Electrical & Electronic Engineering, Nanyang Technological University, Singapore 639798 (Singapore)

    2015-03-02

    A series of [TiN/TiAlN]{sub n} multilayer coatings with different bilayer numbers n = 5, 10, 25, 50, and 100 were deposited on stainless steel substrate AISI 304 by a lateral rotating cathode arc technique in a flowing nitrogen atmosphere. The composition and microstructure of the coatings have been analyzed by using energy dispersive X-ray spectroscopy, X-ray diffraction (XRD), and conventional and high-resolution transmission electron microscopy (HRTEM). XRD analysis shows that the preferential orientation growth along the (111) direction is reduced in the multilayer coatings. TEM analysis reveals that the grain size of the coatings decreases with increasing bilayer number. HRTEM imaging of the multilayer coatings shows a high density misfit dislocation between the TiN and TiAlN layers. The cross-plane thermal conductivity of the coatings was measured by a pulsed photothermal reflectance technique. With increasing bilayer number, the multilayer coatings' thermal conductivity decreases gradually. This reduction of thermal conductivity can be ascribed to increased phonon scattering due to the disruption of columnar structure, reduced preferential orientation, decreased grain size of the coatings and present misfit dislocations at the interfaces. - Highlights: • TiN/TiAlN multilayer coatings with different bilayer number were deposited on SS. • The composition and microstructure of the as-deposited coatings were analyzed. • Thermal conductivity of the coatings was measured by pulsed photothermal reflectance. • Thermal conductivity depends on the coatings' microstructure and number of layers. • With increasing the bilayer number, thermal conductivity decreased.

  2. Adhesive strength and structure of micro-arc oxidation ceramic coatings grown in-situ on LY12 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    WU Zhen-dong; JIANG Zhao-hua; YAO Zhong-ping

    2006-01-01

    The ceramic coatings containing zirconium dioxide were grown in-situ on LY12 aluminium alloy by micro-arc oxidation in mixed zirconate and phosphate solution. The phase composition and morphology of the coatings were studied by XRD and SEM.The adhesive strength of ceramic coatings was assessed by thermal shock test and tensile test. The results show that the coating is composed of m-ZrO2, t-ZrO2, and a little γ-Al2O3. Along the section of the coating, t-ZrO2 is more onboth sides than that in the middle, while m-ZrO2 is more in the middle than that on both sides. Meantime the coating is also composed of a dense layer and a loose layer. The coating has excellent thermal shock resistance under 550 ℃ and 600 ℃. And tensile tests show the adhesive strength of the dense layer of the coating with the substrate is more than 17.5 MPa.

  3. Effect of carbon fibre on properties of TiB2/C composite cathode coating for aluminum electrolysis

    Institute of Scientific and Technical Information of China (English)

    LI Jie; L(U) Xiao-jun; LAI Yan-qing; LI Qing-yu; TIAN Zhong-liang; FANG Zhao

    2008-01-01

    The tensile strength, compressive strength and electrical resistivity of TiB2/C composite cathode coating were measured with a hydraulic pressure universal test machine and an electrical resistivity test device, and the effects of carbon fibre content and carbon fibre length on tensile strength, compressive strength and electrical resistivity were investigated. The results show that the tensile strength of coating increases at the beginning and then reduces with the increase of carbon fibre content when the carbon fibre (length of 3 mm) content ranges from 0 to 4.0%; at the carbon fibre content of 1.5%, the tensile strength of coating reaches the maximum, 25.6 MPa. For the coating with carbon fibre content of 1.5%, the carbon fibre length has a great influence on tensile strength and compressive strength of coating; when the carbon fibre length is 6 mm, the tensile strength and compressive strength of coating reach the maximum, 27.6 MPa and 39.2 MPa, respectively. The electrical resistivity of coating reduces with the rise of temperature and the length of carbon fibre, and the influence of carbon fibre length on electrical resistivity of coating at low temperature (30-200℃) is more obvious than that at high temperature (960℃).

  4. Performance of iron-chromium-aluminum alloy surface coatings on Zircaloy 2 under high-temperature steam and normal BWR operating conditions

    Science.gov (United States)

    Zhong, Weicheng; Mouche, Peter A.; Han, Xiaochun; Heuser, Brent J.; Mandapaka, Kiran K.; Was, Gary S.

    2016-03-01

    Iron-chromium-aluminum (FeCrAl) coatings deposited on Zircaloy 2 (Zy2) and yttria-stabilized zirconia (YSZ) by magnetron sputtering have been tested with respect to oxidation weight gain in high-temperature steam. In addition, autoclave testing of FeCrAl-coated Zy2 coupons under pressure-temperature-dissolved oxygen coolant conditions representative of a boiling water reactor (BWR) environment has been performed. Four different FeCrAl compositions have been tested in 700 °C steam; compositions that promote alumina formation inhibited oxidation of the underlying Zy2. Parabolic growth kinetics of alumina on FeCrAl-coated Zy2 is quantified via elemental depth profiling. Autoclave testing under normal BWR operating conditions (288 °C, 9.5 MPa with normal water chemistry) up to 20 days demonstrates observable weight gain over uncoated Zy2 simultaneously exposed to the same environment. However, no FeCrAl film degradation was observed. The 900 °C eutectic in binary Fe-Zr is addressed with the FeCrAl-YSZ system.

  5. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai;

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

  6. Effect of Molybdenum Disilicide on Microstructure and Properties of Nickel-Aluminum Coating%二硅化钼对镍铝涂层显微组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    颜建辉; 马素娟; 唐思文; 吴海江; 黄洛

    2012-01-01

    MoSi2 was added to nickel-aluminum powders to prepare nickel-aluminum coatings by using plasma spraying, the effect of MoSi2 on microstructure, microhardness and friction and wear property of nickel-aluminum coatings was studied, and the wear mechanism of the coating was analyzed. The results show that the nickel- aluminum coating mainly composed of Ni3 A1, NiA1, MoSi2 and Mo5 Si3 phases after adding MoSiz, the number and size of porosity and the microcracks in the coating and the microhardness of coating increased with the increase of the content of MoSi2. The wear resistance of the coating with 20wt% MoSi2 was the best. The wear mechanism of pure nickel-aluminum coating was ploughing caused by abrasive particles, the wear mechanism of the coating with 20wt% MoSi2 was mainly pressing and a small number brittle fracture, and the wear mechanism of the coating with 50wt% MoSi2 was brittle fracture.%在镍包铝粉体中添加MoSi2,采用等离子喷涂方法制备了镍铝涂层,研究了MoSiz对镍铝涂层的组织、显微硬度和摩擦磨损性能的影响,并分析了涂层的磨损机理。结果表明:加入MoSi2后,镍铝涂层主要由Ni3Al、NiAl、MoSi2和M05Si3相组成;随着MoSi2含量的增加,涂层中孔隙、微裂纹的数量及尺寸增加,显微硬度也逐渐增大;加入质量分数为20%的MoSi2后涂层的耐磨性最好;纯镍铝涂层的磨损机理为磨粒造成的犁削,加入20%MoSiz后涂层的磨损机理为碾压作用和少量的脆性断裂,加入509/6MoSiz后涂层主要为脆性断裂。

  7. Effect of Na2WO4 on Growth Process and Corrosion Resistance of Micro-arc Oxidation Coatings on 2A12 Aluminum Alloys in CH3COONa Electrolyte

    Science.gov (United States)

    Lin, Zhaoqing; Yu, Huijun; He, Siyu; Wang, Diangang; Chen, Chuanzhong

    2016-01-01

    Ceramic coatings were deposited on 2A12 aluminum alloys using micro-arc oxidation (MAO) technology in CH3COONa-Na2WO4 electrolyte. The MAO process was studied by recording the current-time curve. The influences of Na2WO4 concentrations on the coatings in CH3COONa electrolyte were investigated. The results show that the Na2WO4 concentrations affect the MAO process and performances of the coatings directly. Na2WO4 in excess is harmful for the formation of Al2O3 in this electrolyte. The corrosion resistance was enhanced with the decrease of Na2WO4 concentration.

  8. The influence of optical properties of paints and coatings on the efficiency of infrared nondestructive testing applied to aluminum aircraft structures

    Science.gov (United States)

    Burleigh, D.; Vavilov, V. P.; Pawar, S. S.

    2016-07-01

    IR NDT (Infrared Nondestructive Testing) is a popular method for detecting defects in composite, ceramic, and metallic structures. The effectiveness of IR NDT depends on various thermal and optical properties of the material being tested. The thermal properties, including thermal conductivity, thermal diffusivity, specific heat and density are important and have been discussed extensively in many treatises on IR NDT. However the optical properties of the surface are equally important and while the thermal properties cannot be changed, sometimes the optical properties can be. Bare metal surfaces have high reflectivities and low emissivities, and as a result, they are generally not good candidates for IR NDT. Painted, coated, anodized, and oxidized metal surfaces can, in some cases, be successfully tested with IR NDT, but the effectiveness depends on the optical properties of the surface. It is well known by IR NDT practitioners that the easy solution to the testing of reflective materials is to paint the surface black. However, this is not always practical and it may not be permitted by the "owner" of the part. This paper demonstrates a process of analyzing the interaction of spectral curves that are relevant to the IR NDT process. This process can be used to evaluate the effectiveness of an IR NDT process for use on real parts with specific coatings and can help select a coating that may improve the effectiveness. This paper shows examples of optical properties for some typical paints and coatings that may be used on aluminum aircraft structures. It shows the spectrum of a generic incandescent radiant heat source and how the energy from this source is absorbed by several of these paints. Further, it shows the interaction between an IR camera detector response curve and the other curves. And finally, it shows how these three can be combined to produce an "IR NDT" efficiency rating for several examples.

  9. Advances in aluminum pretreatment

    Energy Technology Data Exchange (ETDEWEB)

    Sudour, Michel; Maintier, Philippe [PPG Industries France, 3 Z.A.E. Les Dix Muids, B.P. 89, F-59583 Marly (France); Simpson, Mark [PPG Industries Inc., 1200 Piedmont Troy, Michigan 48083 (United States); Quaglia, Paolo [PPG Industries Italia, Via Garavelli 21, I-15028 Quattordio (Italy)

    2004-07-01

    As automotive manufacturers continue to look for ways to reduce vehicle weight, aluminum is finding more utility as a body panel component. The substitution of cold-rolled steel and zinc-coated substrates with aluminum has led to new challenges in vehicle pretreatment. As a result, changes to traditional pretreatment chemistries and operating practices are necessary in order to produce an acceptable coating on aluminum body panels. These changes result in increased sludging and other undesirable characteristics. In addition to the chemistry changes, there are also process-related problems to consider. Many existing automotive pretreatment lines simply were not designed to handle aluminum and its increased demands on filtration and circulation equipment. To retrofit such a system is capital intensive and in addition to requiring a significant amount of downtime, may not be totally effective. Thus, the complexities of pre-treating aluminum body panels have actually had a negative effect on efforts to introduce more aluminum into new vehicle design programs. Recent research into ways of reducing the negative effects has led to a new understanding of the nature of zinc phosphate bath -aluminum interactions. Many of the issues associated with the pretreatment of aluminum have been identified and can be mitigated with only minor changes to the zinc phosphate bath chemistry. The use of low levels of soluble Fe ions, together with free fluoride, has been shown to dramatically improve the efficiency of a zinc phosphate system processing aluminum. Appearance of zinc phosphate coatings, coating weights and sludge are all benefited by this chemistry change. (authors)

  10. A Comparative Study of Spin Coated Transparent Conducting Thin Films of Gallium and Aluminum Doped ZnO Nanoparticles

    Directory of Open Access Journals (Sweden)

    A. Alkahlout

    2015-01-01

    Full Text Available Transparent conducting Ga:ZnO (GZO and Al:ZnO (AZO layers have been deposited by spin coating on glass substrates using crystalline nanoparticles redispersed in 1-propanol. The coatings have been sintered in air at 600°C for 15 min and then postannealed in a reducing atmosphere at 400°C for 90 min. The effect of Ga and Al doping on the structural, morphological, optical, and electrical properties of the obtained thin films was investigated. Both films were found to be crystalline with a hexagonal structure. A single step spin coated layer 52–56 nm thick is obtained. To increase the thickness and lower the obtained sheet resistance multilayers coatings have been used. The visible transmission of both layers is high (T>80%. The influence of the sintering temperature and the optimum doping concentration was investigated. Five layers synthesized with doping ratio of 1 mol.% and sintered at 600°C and then submitted to reducing treatment in forming gas exhibited a minimum resistivity value of 7.4 × 10−2 Ω·cm for GZO layer and 1.45 Ω·cm for AZO coating.

  11. Microstructure and Wear Behaviour of Laser-induced Thermite Reaction Al2O3 Ceramic Coating on AA7075 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    Kaijin HUANG; Xin LIN; Changsheng XIE; T.M. Yue

    2007-01-01

    The microstructure and wear behaviour of the thermite reaction coating produced by the hybrid laser claddingremelting on AA7075 aluminum alloy for the systems of Al-CuO-SiO2, Al-Cr2O3-SiO2, Al-Fe2O3-SiO2, and Al-TiO2-SiO2 were studied. The results of the X-ray diffraction (XRD) analysis show that in all the four reaction coatings, α-Al2O3 and γ-Al2O3 phases were present at the top surface, together with various intermetallic phases, the corresponding reduced metal and Al phase in the fusion zone. Under the dry sliding condition, the wear resistance, in terms of weight loss, of the laser-clad specimens was considerably higher than that of the untreated specimen. The predominant wear mechanism of the former specimens was abrasive wear, while for the latter, it was the adhesive wear that prevailed.

  12. Tribological and structural properties of titanium nitride and titanium aluminum nitride coatings deposited with modulated pulsed power magnetron sputtering

    Science.gov (United States)

    Ward, Logan

    The demand for economical high-performance materials has brought attention to the development of advanced coatings. Recent advances in high power magnetron sputtering (HPPMS) have shown to improve tribological properties of coatings. These coatings offer increased wear and oxidation resistance, which may facilitate the use of more economical materials in harsh applications. This study demonstrates the use of novel forms of HPPMS, namely modulated pulsed-power magnetron sputtering (MPPMS) and deep oscillation magnetron sputtering (DOMS), for depositing TiN and Ti1-xAlxN tribological coatings on commonly used alloys, such as Ti-6Al-4V and Inconel 718. Both technologies have been shown to offer unique plasma characteristics in the physical vapor deposition (PVD) process. High power pulses lead to a high degree of ionization compared to traditional direct-current magnetron sputtering (DCMS) and pulsed magnetron sputtering (PMS). Such a high degree of ionization was previously only achievable by cathodic arc deposition (CAD); however, CAD can lead to increased macroparticles that are unfavorable in high friction and corrosive environments. MPPMS, DOMS, and other HPPMS techniques offer unique plasma characteristics and have been shown to produce coatings with refined grain structure, improved density, hardness, adhesion, and wear resistance. Using DOMS and MPPMS, TiN and Ti1-xAlxN coatings were deposited using PMS to compare microstructures and tribological performance. For Ti1-xAlxN, two sputtering target compositions, Ti 0.5Al0.5 and Ti0.3Al0.7, were used to evaluate the effects of MPPMS on the coating's composition and tribological properties. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD) were used to characterize microstructure and crystallographic texture. Several tribological properties were evaluated including: wear rate, coefficient of friction, adhesion, and nanohardness. Results show that substrate

  13. Corrosion studies and interfacial bonding of urea/poly(dimethylsiloxane) sol/gel hydrophobic coatings on AA 2024 aluminum alloy.

    Science.gov (United States)

    Fir, Mojca; Orel, Boris; Vuk, Angela Surca; Vilcnik, Aljaz; Jese, Robi; Francetic, Vojmir

    2007-05-01

    Bis[(ureapropyl)triethoxysilane] bis(propyl)-terminated-polydimethylsiloxane 1000 (PDMSU), an organic-inorganic hybrid, diluted in either EtOH or a mixture of EtOH-PrOH, was used in thin film form (<200 nm) to inhibit the corrosion of AA 2024 alloy. Potentiodynamic, time-dependent cyclovoltammetric measurements and salt spray tests showed that the corrosion inhibition of the latter was 10 times higher than that of the former films. This was correlated with the higher degree of hydrolysis and the formation of more open polyhedral silsesquioxane species (T2) in the bulk heat-treated PDMSU/EtOH-PrOH xerogels (29Si NMR spectra). The structure of the coatings deposited on AA 2024 Al alloy was deduced from the infrared reflection-absorption (IR RA) spectra, which revealed more extensive urea-urea interactions and more efficient silane-Al interface bonding for the PDMSU/EtOH-PrOH coatings with higher corrosion inhibition. Ex situ IR RA potentiodynamic spectroelectrochemical measurements of PDMSU coatings revealed that their degradation did not proceed via the formation of silanol groups and consequent hydration of the coatings but that they decomposed above E(corr) by forming fragments composed of -CH2- segments in an all-trans conformation. PMID:17429986

  14. New Possibilities for Building High-Vacuum Chambers Using Glued Aluminum Plates and Application to Sputtered Nanocomposite Coatings

    OpenAIRE

    Abu Shgair, Khaleel N.

    2002-01-01

    In this work the investigation of a (Ti, Al, Si) N system was done. The main point of investigation was to study the possibility of getting the nanocomposite coatings structures by deposition of multilayer films from TiN, AlSiN, . This tries to understand the relation between the mechanical properties (hardness, Young s modulus), and the microstructure (nanocrystalline with individual phases). Particularly special attention was given to the temperature effects on microstructural changes in an...

  15. Tuning the plasmon band number of aluminum nanorod within the ultraviolet-visible region by gold coating

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Jian, E-mail: nanoptzj@163.com, E-mail: nanoptzhao@163.com; Li, Jian-Jun; Zhao, Jun-Wu, E-mail: nanoptzj@163.com, E-mail: nanoptzhao@163.com [The Key Laboratory of Biomedical Information Engineering of Ministry of Education, School of Life Science and Technology, Xi' an Jiaotong University, Xi' an 710049 (China)

    2014-11-15

    The localized surface plasmon (LSP) properties of Al nanorod with Au coating have been investigated by using the quasi-static calculation. Because of the anisotropic plasmon splitting and the plasmon coupling between the Al and Au surfaces, the band number of LSP in the Al-Au core-shell nanorod could be tuned from 2 to 4 continuously in the ultraviolet-visible region. Due to the non-spherical symmetry and the dielectric polarization-induced plasmon energy fading, the Au coating-dependent plasmon shift and split are further affected by the aspect ratio and the dielectric surrounding. When the aspect ratio or the surrounding dielectric constant has a small value, the band number of LSP could only be tuned from 2 to 3. However, the band number of LSP could only be tuned from 3 to 4 when the aspect ratio or the surrounding dielectric constant has a large value. This tunable band number of LSP in the Au-coated Al nanorod provides potential application for multichannel plasmonic nanosensors.

  16. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  17. Effect of Hot Isostatic Pressing on Corrosion-Resistant Property of Aluminum Coating on Uranium Surface%热等静压处理对铀表面铝镀层耐腐蚀性能的影响

    Institute of Scientific and Technical Information of China (English)

    王庆富; 张羽廷; 谢东华; 张鹏程; 刘婷婷

    2011-01-01

    采用热等静压(HIP)技术对铀表面铝镀层进行处理,利用电化学测试技术、扫描电镜(SEM)及X射线能谱(EDS)对样品在50 μL/L Cl的KC1水溶液中的电化学腐蚀行为进行研究.结果表明:200℃,0.5 h,60 MPa HIP处理的铝镀层耐腐蚀性能优于未处理镀层;480℃,1.0 h,60MPa HIP处理镀层的耐腐蚀性能下降较为明显;HIP处理后样品的腐蚀特征为典型的局部腐蚀,在腐蚀过程中会出现镀层的破裂、剥落.%Aluminum coating on the uranium surface was treated with hot isostatic pressing (HIP). Then the electrochemical corrosion behavior of samples in SO Μl/L Cl- K.C1 solution were investigated by electrochemical techniques, scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS). The results indicate that the corrosion-resistant property of the aluminum coating HIPed at 200 °C, 0.S h, 60 Mpa is better than that of the untreated coating, while the corrosion-resistant property is decreased for the coating with HIP at 480 °C, 1.0 h, 60 Mpa. The corrosion characteristics of the HIPed aluminum coating is typical local corrosion, and the coating presents cracking and flaking off during corrosion process.

  18. 聚合物对微/纳米铝粉表面包覆改性的研究进展%Research Progress of the Surface Coating Modification of Micro/Nano Aluminum Powders with Polymer

    Institute of Scientific and Technical Information of China (English)

    李鑫; 赵凤起; 樊学忠; 姚二岗; 安亭; 仪建华; 李猛

    2013-01-01

    Four kinds of coating mechanisms of the surface modification for micro/nano aluminum powders with polymer were introduced, and it is found that the chemical bonding mechanism and the adsorption layer medium mechanism relative to the coulomb electrostatic attraction mechanism and the mechanism of over - saturation had good advantages such as intense action and fine covering properties. Then the advantages, disadvantages and adaptability of several polymerization methods of polymer coated micro/nano aluminum powders were analyzed and compared, providing a useful selection basis for subsequent research work. Finally, the research progress of several polymer coated micro/nano aluminum powders were reviewed in details, and it is pointed out that the energy-containing polymer coated micro/nano aluminum powders had a good prospect of application for the solid rocket propellant.%介绍了聚合物对微/纳米铝粉表面改性的四种包覆机理,分析认为化学键作用机理、吸附层媒介作用机理相对于库仑静电引力作用机理、过饱和度机理具有作用力强、包覆性好的优点.分析并比较了聚合物包覆微/纳米铝粉常用的几种聚合方法的优缺点及适应性,为后续开展研究工作提供了有益的选择依据.综述了几种常用聚合物包覆微/纳米铝粉的研究进展,指出含能聚合物包覆微/纳米铝粉在固体推进剂中的应用具有广阔的前景.

  19. Improving the direct electron transfer in monolithic bioelectrodes prepared by immobilization of FDH enzyme on carbon-coated anodic aluminum oxide films

    Directory of Open Access Journals (Sweden)

    Alberto eCastro-Muñiz

    2016-02-01

    Full Text Available The present work reports the preparation of binderless carbon-coated porous films and the study of their performance as monolithic bioanodes. The films were prepared by coating anodic aluminum oxide (AAO films with a thin layer of nitrogen-doped carbon by chemical vapor deposition. The films have cylindrical straight pores with controllable diameter and length. These monolithic films were used directly as bioelectrodes by loading the films with D-fructose dehydrogenase (FDH, an oxidoreductase enzyme that catalyzes the oxidation of D-fructose to 5-keto-D-fructose. The immobilization of the enzymes was carried out by physical adsorption in liquid phase and with an electrostatic attraction method. The latter method takes advantage of the fact that FDH is negatively charged during the catalytic oxidation of fructose. Thus the immobilization was performed under the application of a positive voltage to the CAAO film in a FDH-fructose solution in McIlvaine buffer (pH 5 at 25 ºC. As a result, the FDH modified electrodes with the latter method show much better electrochemical response than that with the conventional physical adsorption method. Due to the singular porous structure of the monolithic films, which consists of an array of straight and parallel nanochannels, it is possible to rule out the effect of the diffusion of the D-fructose into the pores. Thus the improvement in the performance upon using the electrostatic attraction method can be ascribed not only to a higher uptake, but also to a more appropriate molecule orientation of the enzyme units on the surface of the electrodes.

  20. Improving the direct electron transfer in monolithic bioelectrodes prepared by immobilization of FDH enzyme on carbon-coated anodic aluminum oxide films

    Science.gov (United States)

    Castro-Muñiz, Alberto; Hoshikawa, Yasuto; Komiyama, Hiroshi; Nakayama, Wataru; Itoh, Tetsuji; Kyotani, Takashi

    2016-02-01

    The present work reports the preparation of binderless carbon-coated porous films and the study of their performance as monolithic bioanodes. The films were prepared by coating anodic aluminum oxide (AAO) films with a thin layer of nitrogen-doped carbon by chemical vapor deposition. The films have cylindrical straight pores with controllable diameter and length. These monolithic films were used directly as bioelectrodes by loading the films with D-fructose dehydrogenase (FDH), an oxidoreductase enzyme that catalyzes the oxidation of D-fructose to 5-keto-D-fructose. The immobilization of the enzymes was carried out by physical adsorption in liquid phase and with an electrostatic attraction method. The latter method takes advantage of the fact that FDH is negatively charged during the catalytic oxidation of fructose. Thus the immobilization was performed under the application of a positive voltage to the CAAO film in a FDH-fructose solution in McIlvaine buffer (pH 5) at 25 ºC. As a result, the FDH modified electrodes with the latter method show much better electrochemical response than that with the conventional physical adsorption method. Due to the singular porous structure of the monolithic films, which consists of an array of straight and parallel nanochannels, it is possible to rule out the effect of the diffusion of the D-fructose into the pores. Thus the improvement in the performance upon using the electrostatic attraction method can be ascribed not only to a higher uptake, but also to a more appropriate molecule orientation of the enzyme units on the surface of the electrodes.

  1. Vapor-phase polymerization of poly(3,4-ethylenedioxythiophene) (PEDOT) on commercial carbon coated aluminum foil as enhanced electrodes for supercapacitors

    Science.gov (United States)

    Tong, Linyue; Skorenko, Kenneth H.; Faucett, Austin C.; Boyer, Steven M.; Liu, Jian; Mativetsky, Jeffrey M.; Bernier, William E.; Jones, Wayne E.

    2015-11-01

    Laminar composite electrodes are prepared for application in supercapacitors using a catalyzed vapor-phase polymerization (VPP) of 3,4-ethylenedioxythiophene (EDOT) on the surface of commercial carbon coated aluminum foil. These highly electrically conducting polymer films provide for rapid and stable power storage per gram at room temperature. The chemical composition, surface morphology and electrical properties are characterized by Raman spectroscopy, scanning electron microscopy (SEM), and conducting atomic force microscopy (C-AFM). A series of electrical measurements including cyclic voltammetry (CV), charge-discharge (CD) and electrochemical impedance spectroscopy are also used to evaluate electrical performance. The processing temperature of VPP shows a significant effect on PEDOT morphology, the degree of orientation and its electrical properties. The relatively high temperature leads to high specific area and large conductive domains of PEDOT layer which benefits the capacitive behavior greatly according to the data presented. Since the substrate is already highly conductive, the PEDOT based composite can be used as electrode materials directly without adding current collector. By this simple and efficient process, PEDOT based composites exhibit specific capacitance up to 134 F g-1 with the polymerization temperature of 110 °C.

  2. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  3. Research on Influence of Aluminum Content on the Microstructure and Corrosion Resistance of Zn-Al coatings%铝粉含量对锌铝涂层微观形貌和耐蚀性的影响

    Institute of Scientific and Technical Information of China (English)

    赵芳; 许立坤; 李相波

    2012-01-01

    采用扫描电子显微镜(SEM)、动电位极化技术及电化学交流阻抗技术,研究了3种不同铝粉含量的锌铝涂层表面形貌,以及涂层在3.5% NaCl溶液中的浸泡24h的自腐蚀电位、自腐蚀电流密度、阳极钝化情况和阻抗的变化.结果表明:随着铝粉含量的增加,涂层表面逐渐变得光亮、平整;涂层的自腐蚀电位依次升高,自腐蚀电流密度依次降低,当铝粉含量为50%时,涂层动电位极化曲线不存在钝化现象.涂层在3.5% NaCl溶液中浸泡24h的电化学阻抗谱拟合结果显示,铝粉含量较高时,涂层表面形成氧化膜,使得涂层的阻抗增大,降低水的渗入.%The surface morphology of three kinds of Zn-Al coatings with different aluminum powder content were observed under SEM. The self-corrosion potential and current, anode passivation and impedance of the coatings immersed for 24 hours in 3.5% NaCl solution were analyzed by means of the potentiodynamic polarization and electrochemical impendence spectrum. The results show that with increase of content of aluminum, Zn-Al coating gradually becomes brighter and more smooth,the self-corrosion potential and current of the coating turns more positive and reduces in sequence, respectively. The passivation in the polarization curve of the coating doesn' t exist when the content of aluminum comes to 50%. The fitting value of EIS of the coatings immersed for 24 hours in 3. 5% NaCl solution shows that the coating with high aluminum content has greater impedance value and lower water infiltration amount because of oxidation film on it

  4. Study on Macro-morphology of Hard whirling Chips with PCBN Cutting Tools Coated with Chromium Aluminum Nitride%氮化铬铝涂层PCBN刀具旋风硬铣切屑宏观特征研究

    Institute of Scientific and Technical Information of China (English)

    朱红雨; 李迎

    2011-01-01

    氮化铬铝具有比氮化钛铝更高的硬度和抗氧化性,能否作为PCBN刀具的涂层需要进行试验研究验证.通过对氮化铬铝涂层PCBN刀具在硬态旋风铣削淬硬钢GCr15平均硬度为63.5HRC)加工中,选用不同的切削参数、冷却方式和刀具个数的研究,从而得出氮化铬铝涂层PCBN刀具旋风硬铣加工的特点和应用范围,对涂层刀具的研究和切屑预报研究提供了依据.%Chromium Aluminum Nitride has much more hardness and oxidation resistance than Titanium Aluminum Nitride. This article studied on cutting tool wear, surface processing quality of work piece and macro-morphology of chips during the hard whirling machining on hardened steel GCrl5 with average hardness at 63. 5HRC through PCBN cutting tools coated with Chromium Aluminum Nitride. Through testing with different cutting parameters, different cooling mode and different cutting tool numbers, this article illustrated characters and application scope of hard whirling machining with PCBN cutting tools coated with Chromium Aluminum Nitride and provided a basis for research on cutting tool coating or research on machining forecasting through chips.

  5. 40 CFR 63.5753 - How do I calculate the combined organic HAP content of aluminum wipedown solvents and aluminum...

    Science.gov (United States)

    2010-07-01

    ... HAP content of aluminum wipedown solvents and aluminum recreational boat surface coatings? 63.5753... Standards for Hazardous Air Pollutants for Boat Manufacturing Standards for Aluminum Recreational Boat Surface Coating Operations § 63.5753 How do I calculate the combined organic HAP content of...

  6. Bonding Strength of the Aluminum Coating on Plastic Surface for Industrial Design%面向工业设计的塑料表面铝涂层的结合强度

    Institute of Scientific and Technical Information of China (English)

    周浩楠; 王丹; 邓卫斌

    2016-01-01

    目的:采用电弧喷涂方法在环氧树脂和ABS塑料表面喷涂铝涂层,研究涂层结合强度的影响因素。方法第一组试验是塑料表面喷砂后,喷涂铝涂层;第二组是塑料表面喷砂后,涂覆一层高强度环氧树脂结构胶,再喷涂铝涂层。选择喷涂气体压力、喷涂电流和喷涂距离三因素进行正交试验,采用粘结拉伸法测试结合强度,并用照相法测量铝液和环氧树脂塑料、Q235钢的接触角。结果本试验条件下,二种塑料电弧喷涂铝涂层结合强度的影响因素主次顺序为:空气压力>喷涂电流>喷涂距离。最优方案是:喷涂气体压力为0.7 MPa,喷涂电流为220 A,喷涂距离为160 mm。未涂覆高强度环氧树脂结构胶的涂层,结合强度最大不超过3 MPa;涂覆高强度环氧树脂结构胶的涂层,结合强度达到近20 MPa。铝液和Q235钢的接触角是45°,和环氧树脂塑料的接触角是135°。结论环氧树脂和ABS塑料表面电弧喷涂铝涂层的结合强度低的主要原因是铝液和它们之间的润湿性差。涂覆高强度环氧树脂结构胶后,喷涂工艺参数对涂层的结合强度影响不明显,结合强度受控于环氧树脂结构胶的粘接作用,使涂层的结合强度显著提高。%ABSTRACT:Objective Aluminum coatings were prepared on the surface of epoxy resin and ABS plastics by arc spraying, and the factors affecting the bonding strength of coating were studied. Methods The first group was spraying aluminum coating on the plastic surface after sand blasting. The second group was coating a high-strength epoxy resin structural adhesive on the surface of the plastic after sand blasting, then spraying aluminum coating. Orthogonal experiment was carried out to select the three factors of spraying gas pressure, spraying current and spraying distance. Tensile method was used to test the bond strength, photographic method was used to test the contact angle of epoxy resin and Q235 steel

  7. Research on Properties of Ceramic Coating on 2Al2 Aluminum Alloy bv Plasma Microarc Oxidation%2Al2铝合金微弧氧化膜性能研究

    Institute of Scientific and Technical Information of China (English)

    郭虹; 宫廷; 黄树涛; 周丽

    2011-01-01

    Microarc oxidation (MAO) coating on 2A12 aluminum alloy was prepared in Na2SiO3 and Na2WO4 electrolytes, and the surface morphology, cross-sectional microstructure, wear resistance and micro-hardness and ceramic coatings have been studied in detail. The results show that the microarc oxidation surface treatment can form a dense ceramic coating on 2A12 aluminum alloy, which has good adhesion with aluminum alloy substrate. The concentration of Na2WO4solution has significant influence on the color, surface morphology, density and micro-hardness of ceramic coating, but not much influence on the thickness of the ceramic coating. Additionally, the addition of Na2WO4 into the base Na2SiO3 electrolyte resulted in the increase of the micro-hardness of the ceramic coating, furthermore, the micro-hardness of the ceramic coating increased with the increasing distance from the interface.%采用Na2 WO4和Na2SO3电解液对2Al2铝合金进行微弧氧化,研究了微弧氧化陶瓷膜表面形貌、截面组织、显微硬度及耐磨性等性能.结果表明,微弧氧化表面处理可以在2Al2铝合金表面形成致密并与基体结合良好的陶瓷膜,Na2WO4溶液浓度对陶瓷膜颜色、表面形貌、致密度和显微硬度都有影响,但对于陶瓷膜成膜厚度没有显著影响.同时,在Na2SiO3电解液中添加Na2WO4将会导致陶瓷膜显微硬度的增加,而且随着与界面距离的增大,陶瓷膜显微硬度逐渐增加.

  8. Deposition of aluminum-magnesium alloys from electrolytes containing organo-aluminum complexes

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Inst. fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG Technische Entwicklung, Ingolstadt (Germany)

    2001-06-01

    Organo-aluminum compounds have been used for many years as electrolytes in the coating industry. In this communication the development of a galvanic process for generating aluminum-magnesium coatings from organometallic electrolyte systems is reported as well as results on physical properties like adhesion, ductility and corrosion resistance. (orig.)

  9. Effect of interfacial oxide thickness on the photocatalytic activity of magnetron-sputtered TiO2 coatings on aluminum substrate

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Petit, Jean-Pierre; Shabadi, Rajashekhara;

    2015-01-01

    measurements showed a maximum UV-light absorption by titanium dioxide occurring slightly prior to the energy of the maximum photocurrent. The photocurrent of titanium dioxide decreases with increasing thickness of the aluminum oxide interface layer. Aluminum oxide acts as an insulator; disfavoring the electron...

  10. Effect of interfacial oxide thickness on the photocatalytic activity of magnetron-sputtered TiO2coatings on aluminum substrate

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Petit, Jean-Pierre; Shabadi, Rajashekhara;

    2015-01-01

    measurements showed a maximum UV-light absorption by titanium dioxide occurring slightly prior to the energy of the maximum photocurrent. The photocurrent of titanium dioxide decreases with increasing thickness of the aluminum oxide interface layer. Aluminum oxide acts as an insulator; disfavoring the electron...

  11. Preparation Al{sub 2}O{sub 3}/ZrO{sub 2} composite coating in an alkaline phosphate electrolyte containing K{sub 2}ZrF{sub 6} on aluminum alloy by microarc oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Tang Mingqi, E-mail: tangmq400@163.com [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China) and College of Mechanical, North China University of Water Conservancy and Electric Power, Zhengzhou 450011 (China); Li Weiping; Liu Huicong [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Zhu Liqun, E-mail: zhulq@buaa.edu.cn [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China)

    2012-05-15

    Al{sub 2}O{sub 3}/ZrO{sub 2} composite coating was prepared on 2A70 aluminum alloy by microarc oxidation (MAO) in a phosphate electrolyte containing K{sub 2}ZrF{sub 6}. The effects of K{sub 2}ZrF{sub 6} in the electrolyte on the coating thickness, surface morphology, elemental composition and abrasive resistance were investigated. The results indicated that the MAO coating thickness increase due to the addition of K{sub 2}ZrF{sub 6} in the electrolyte. In the electrolyte containing 6.0 g/L K{sub 2}ZrF{sub 6}, the coating was the most uniform and compact. The MAO coating formed in the electrolyte without K{sub 2}ZrF{sub 6} was mainly composed of {gamma}-Al{sub 2}O{sub 3} and a little {alpha}-Al{sub 2}O{sub 3}. Zirconium in the form of t-ZrO{sub 2} was detected in the MAO coatings formed in the electrolyte containing K{sub 2}ZrF{sub 6}, and the Zr content increases with increasing concentration of K{sub 2}ZrF{sub 6}. A {gamma}-Al{sub 2}O{sub 3} and t-ZrO{sub 2} nanocomposite coating was formed in the electrolyte containing 6.0 g/L K{sub 2}ZrF{sub 6}, and which exhibited the highest abrasive resistance.

  12. Wear Resistance of TiN Coating Prepared by Multi-arc Ion Plating on Aluminum Alloy Surface%铝合金表面多弧离子镀TiN涂层的耐磨性能

    Institute of Scientific and Technical Information of China (English)

    谭银元; 潘应君

    2009-01-01

    Wear resistance of TiN coating prepared by multi-arc ion plating on ZL109 aluminum alloy surface has been examined. The results show that wear resist-ance of the ZL109 aluminum alloy with multi-arc ion plating TiN coating can be significantly improved. With applying 1N and wearing for 90min, the abrasive width of the samples without TiN coating makes ap-proximately 2 times of that with TiN coating, and av-erage frictional coefficient of the samples with TiN coating makes approximately 50% of that without coating. With applying 2N, the morphology and abra-sive width are varied as time increases. The wear mor-phology of the ZL109 alloy samples with TiN coating is characterized by adhesive abrasion in early stage and by abrasive abrasion in last stage.%采用多弧离子镀在ZL109铝合金表面进行了TiN涂层处理,并对涂层的载荷耐磨性进行了分析和讨论.结果表明,ZL109铝合金表面多弧离子镀TiN涂层后,其耐磨性得到明显提高.在1 N的载荷下,连续磨损90 min时,未镀膜试样的磨痕宽度几乎是TiN试样的2倍,镀有TiN膜试样的平均摩擦因数几乎是未镀样的50%.在2 N的载荷下,由磨痕的形貌和宽度随时间的变化可见,镀有TiN涂层的试样在磨损前期,主要以粘着磨损为主,在磨损后期以磨粒磨损为主.

  13. 铝粉对醇溶性无机富锌漆性能的影响%Effect of Aluminum Powders on Properties of Alcohol-soluble Inorganic Zinc-rich Coating

    Institute of Scientific and Technical Information of China (English)

    麻慧; 陈玲; 谌岩

    2011-01-01

    The effect of replacing 5, 10, 15, 20, 25 and 30wt% of spherical shaped zinc powders in alcohol-soluble inorganic zinc-rich coating with aluminum powders on performances of the coatings was studied. The open circuit potentials of coatings in 3. 5% NaCl solution versus time were recorded to reveal the evolution of their electrochemical activities and how long the coatings can protect steel substrate in NaCl solution was tested. How long the coatings can protect steel substrate in salt spray test was also recorded. Experimental results showed that life time of the coatings in NaCl solution and in salt spray with the increase in content of aluminum powders was prolonged firstly, then shortened, and it reached its maximum value at 15%. The same rule can be seen on the life time of galvanic protection and the life time of barrier protection of the coatings.%研究了醇溶性无机富锌漆中球状锌粉质量的5%、10%、15%、20%、25%和30%被铝粉取代对涂层性能的影响.通过开路电势-时间曲线研究了涂层在3.5% NaCl溶液中电化学活性的变化情况,同时记录了涂层的耐盐水浸泡时间;采用盐雾试验研究了涂层的耐盐雾时间.结果显示:涂层的耐盐水和耐盐雾时间随取代比增加都是先延长后缩短,在15%达到最大值.涂层的阴极保护时间与屏蔽保护时间呈现同样的变化规律.

  14. Properties of alumina coating formed by microarc oxidation technique on 6061 aluminum alloy; Eigenschaften von mittels Microarc-Oxidations-Verfahren erzeugten Aluminiumbeschichtungen auf der Aluminiumlegierung 6061

    Energy Technology Data Exchange (ETDEWEB)

    Polat, Aytekin; Usta, Metin [Gebze Institute of Technology, Kocaeli (Turkey). Dept. of Materials Science and Engineering; Makaraci, Murat [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering; Tas, Zakir [Bozok Univ., Yozgat (Turkey); Ata, Ali

    2008-12-15

    In this study, thick and hard alumina coatings were produced on 6061-T6 Al alloy substrates for different oxidation times and current densities by using of microarc oxidation (MAO) technique in an alkali-silicate electrolytic solution. The influence of oxidation time and current density on the kinetics, phase composition, hardness, surface roughness and structure of the coating were investigated. It is found that the kinetics of coating mainly depends on applied current density and oxidation time. The XRD results revealed that the coatings are composed of mainly {alpha}-Al{sub 2}O{sub 3}, {gamma}-Al{sub 2}O{sub 3} and mullite phase. The relative ratio of harder and denser {alpha}-Al{sub 2}O{sub 3} phase increases with increasing current density and oxidation time. For the same coating time, the position of maximum hardness of coatings moves away from the substrate-coating interface to the coating surface with increasing current density. The surface roughness of coating is a function of coating thickness and increases with increasing deposition time and current density. The surface micro hardness of Al 6061-T6 alloy substrate was increased up to 2200 HV hardness after the coating. (orig.)

  15. Electrodeposition of aluminum on aluminum surface from molten salt

    Institute of Scientific and Technical Information of China (English)

    Wenmao HUANG; Xiangyu XIA; Bin LIU; Yu LIU; Haowei WANG; Naiheng MA

    2011-01-01

    The surface morphology,microstructure and composition of the aluminum coating of the electrodeposition plates in AlC13-NaC1-KC1 molten salt with a mass ratio of 8:1:1 were investigated by SEM and EDS.The binding force was measured by splat-cooling method and bending method.The results indicate that the coatings with average thicknesses of 12 and 9 μm for both plates treated by simple grinding and phosphating are compacted,continuous and well adhered respectively. Tetramethylammonium chloride (TMAC) can effectively prevent the growth of dendritic crystal,and the anode activation may improve the adhesion of the coating. Binding force analysis shows that both aluminum coatings are strongly adhered to the substrates.

  16. Structure and Property of Micro-arc Oxidation Coating Modified by Laser Melting and Solidifying on Aluminum Alloy%激光重熔改性铝合金微弧氧化膜层的组织与性能

    Institute of Scientific and Technical Information of China (English)

    喻杰; 韦东波; 王岩; 吕鹏翔; 狄士春

    2013-01-01

    为了改善微弧氧化(MAO)膜层多孔疏松的组织和性能,对其进行了激光重熔处理,并制备了两种实验膜层:(1)选择双向电流脉冲和Na2SiO3-KOH体系的工作液,在6082铝合金基体上制备平均厚度为18 μm的MAO膜层;(2)采用Nd∶YAG激光器对上述MAO膜层进行激光重熔(LSM)处理,获得MAO+LSM膜层.利用扫描电子显微镜(SEM)、X射线衍射仪、超显微硬度计和电化学分析仪分别检测上述两种膜层的微观形貌、相组成、表面硬度和耐蚀性能.结果表明:激光重熔后的膜层由内往外分为致密层、中间层和重熔层,组织致密、气孔率低的重熔层取代了MAO疏松层,MAO+LSM膜层中α-Al2O3相的比例得到提高,硬度和耐蚀性能也进一步得到改善,且保持了MAO膜层与基体的结合方式.%In order to improve performance and microstructure of micro-arc oxidation (MAO) coating,especially loose and porous characteristic,a laser melting and solidifying process (LSM) was introduced.Two kinds of samples were prepared:(1) MAO coatings,18 μm average thickness,were produced on 6082 aluminum alloy by bipolar current pulse in Na2SiO3-KOH solution.(2) a melting process using a Nd∶YAG laser was employed to modify above-mentioned MAO coatings to obtain MAO+LSM coating.Microstructure of two kinds of coatings (MAO coating and MAO+LSM coating) were examined by scanning electron microscopy.X-ray diffraction was used to determine the phase composition of the coatings.Coating hardness was tested by ultra-micro hardness tester,and corrosion performance was investigated by polarization test instrument.The results show that the MAO+LSM coating is composed of dense layer,intermediate layer and melting layer from inside to surface.The loose layer of MAO film is replaced by a dense and low porosity melting layer after LSM treatment.The occupancy of α-Al2O3 phase in MAO+LSM is improved compared with MAO coating.Hardness and anticorrosion performance of MAO

  17. 电子束固化涂料在直接真空镀铝纸上的应用研究%The Research of Electron Beam Curing Coatings Applied in Direct Vacuum Aluminum -Plated Paper

    Institute of Scientific and Technical Information of China (English)

    余振华; 曾晓鹰; 郑迪生; 詹建波; 李赓; 薛守成; 谭海龙; 刘庆广

    2012-01-01

    Based on the comparison of advantages and disadvantages of free radical and cation mechanisms of EB curing process and in consideration of existing production equipment the electron beam curing coatings system based on acrylic diluents and acrylic prepolymer as the binder was determined. The FT - IR analysis was used to follow the change of double bond changes. The influence of radiation dose on the coating curing properties was investigated. And the electron beam curing coatings production of direct plating paper and traditional waterbased acrylic coatings production of direct plating paper comprehensive properties were compared and analyzed,the results showed that the electron beam curing coatings have obvious advantages in terms of aluminum effect,air permeability,transparency,gloss,abrasion resistance and volatile organic content.%通过对电子束辐射固化的自由基机理和阳离子机理的优缺点对比分析,结合生产设备的实际情况,确定以丙烯酸酯类稀释剂及预聚物为主体的电子束固化用涂料体系;用红外光谱跟踪了丙烯酸酯类不饱和双键的变化情况,考察了辐射剂量对涂料固化性能的影响;并对电子束固化涂料生产的直镀纸与传统水性丙烯酸涂料生产的直镀纸的综合性能进行了对比分析,结果表明:电子束固化涂层在镀铝效果、透气度、透明性、光泽、耐磨性能及有机挥发物指标等方面优势明显.

  18. Structures of ceramics coatings on steel fabricated by hot-dipping and micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Firstly, an aluminum coating was produced metallurgically on mild steel by hot-dipping, then an aluminum oxide coating was formed self-growingly from the aluminum coating by micro-arc oxidation treatment. The structures of the composite coatings were investigated by means of SEM, TEM and XRD. The results show that the composite coating consists of three layers which are Fe-Al alloy, aluminum coating and aluminum oxide orderly outward from the steel substrate. There are amorphous phases, k-Al2O3 and θ-Al2O3 mainly in the aluminum oxide.

  19. Mechanical properties and electrical conductivity of tungsten-coated carbon nanotube reinforced aluminum matrix composites%镀W碳纳米管增强Al基复合材料的力学性能与导电率

    Institute of Scientific and Technical Information of China (English)

    聂俊辉; 史娜; 张亚丰; 贾成厂

    2011-01-01

    Carbon nanotubes(CNTs)were coated by tungsten layer using carbonyl thermal decomposition process and tungsten hexacarbonyl as a precursor. Aluminum matrix composites reinforced with W-coated CNTs (W-CNTs) were fabricated by mechanical milling and spark plasma sintering processes. The influences of milling time and W-CNTs content on the mechanical properties and electrical conductivity of composites were studied. The results show that the relative density of the composites fabricated by 6 hours' milling and spark plasma sintering is 99. 5% , close to full density. The tensile strength and electrical conductivity of W-CNTs/Al composites decrease with increasing milling time. The W-CNTs can uniformly disperse within aluminum powders when W-CNTs content is less than 0. 75wt% ,but high content of W-CNTs (>0. 75wt% ) can resulted in the formation of W-CNTs clusters in the mixed powders. Compared with sintered pure aluminum, the tensile strength and hardness of 0. 75wt% W-CNTs/Al composites increase by 28.3% and 11.0%, respectively. However, the electrical conductivity of 0.75wt% W-CNTs/Al composites reach up to 93. 9% of sintered pure aluminum.%以羰基钨为前驱体,采用羰基热分解法在碳纳米管表面镀覆了金属W.利用球磨混粉和放电等离子体烧结制备了镀W碳纳米管(W-CNTs)/Al复合材料,并研究了球磨时间和W-CNTs含量对材料力学性能和导电率的影响.结果表明:球磨6h粉体烧结后致密度高达99.5%,接近完全致密;随球磨时间延长,W-CNTs/Al复合材料抗拉强度和导电率均减小.添加量小于0.75%(质量分数,下同)的W-CNTs可实现在Al基体中的良好分散.0.75% W-CNTs/Al复合材料的抗拉强度和硬度较纯Al分别提高了28.3%和11.0%,导电率可以达到纯A1的93.9%.

  20. Microstructure and Corrosion Resistance of CrN and CrN/TiN Coated Heat-Resistant Steels in Molten Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    LinCS; PengH

    2001-01-01

    The components of the equipment for processing the Al melts into the molded parts can be markedly corroded by the molten Al. In this study, a 4 μm CrN coating or CrN/TiN multilayer coating for providing the physical and chemical barriers between the molten reactive Al and the steel substrate were deposited by Cathodic Arc Evaporation onto 10 mm-thick heat-resistant steel plates. The dipping tests were conducted in a 700℃ A356 melt for 1 to 21 h at intervals of 3 h. The damage of the coated steel was eva...

  1. Using ToF-SIMS and EIS to evaluate green pretreatment reagent: Corrosion protection of aluminum alloy by silica/zirconium/cerium hybrid coating

    Energy Technology Data Exchange (ETDEWEB)

    Chang, C.-C. [Division of Gastroenterology, Department of Internal Medicine, Taipei Medical University Hospital and Digestive Disease Research Center, Taipei Medical University, Taipei 110, Taiwan (China); Wang, C.-C. [Department of Chemistry, National Tsing Hua University, Hsinchu 300, Taiwan (China); Wu, C.-W.; Liu, S.-C. [Department of Applied Chemistry, Chung-Shan Medical University, Taichung 402, Taiwan (China); Mai, F.-D. [Department of Biochemistry, School of Medicine, Taipei Medical University, Taipei 110, Taiwan (China)], E-mail: fordmai@tmu.edu.tw

    2008-12-15

    Increasing environmental concern has led to the restrictive use of chromate conversion coatings to protect Al-alloys from corrosion. Our research is under way to find environmentally compliant substitute coating such as Si/Zr/Ce hybrid coating. The corrosion protection effect of green pretreatment reagent consisted of Si-containing base solution, Ce- and Zr-containing sealing solutions on the corrosion protection of Al-alloys was studied with a 3.5% NaCl aqueous testing solution. The correlation between the corrosion resistance measured by electrochemical impedance spectroscopy (EIS) and surface chemical composition of the hybrid coating measured by time-of-flight secondary ion mass spectroscopy (ToF-SIMS) was studied. The proposed green pretreatment reagent was found improve the corrosion protection of Al-alloys, presumably due to the formation of protective oxide film acting as an oxygen barrier.

  2. Study on Failure Process of Epoxy Coating on 5083 Aluminum Alloy under Salt Immersing Condition%5083铝合金环氧涂层盐水浸泡失效研究

    Institute of Scientific and Technical Information of China (English)

    方志刚; 贾芳科; 左禹; 唐聿明; 赵旭辉

    2015-01-01

    目的:研究铝合金基体上环氧涂层在盐水浸泡环境中的电化学阻抗谱变化规律,揭示涂层失效的原因和机制。方法采用电化学阻抗谱技术、红外测试、扫描电镜及能谱分析等方法,研究涂覆在5083铝合金基体上的环氧涂层在盐水浸泡过程中的裂化过程和失效机制。结果在3.5%(质量分数) NaCl溶液的连续浸泡下,涂层电阻明显下降、电容明显增大,相应的涂层孔隙率和吸水体积百分数均逐渐增加;长期浸泡后,涂层孔隙率和吸水体积百分数均趋于稳定。随着浸泡时间的增加,涂层表面孔洞等缺陷增多,保护作用减弱;涂层内氧元素含量逐渐增加,碳元素含量逐渐减小;涂层内有羟基生成和C—O键的断裂发生。结论环氧涂层中环氧官能基团在电解质溶液中发生水解,水解形成羟基和氨基等亲水基团以及涂层中存在的孔洞等缺陷,进一步促进电解液的渗透,加速涂层的劣化。金属基体表面腐蚀反应会促进涂层与基体的剥离,腐蚀产物在涂层内的累积,也会导致涂层内孔隙和缺陷增多,促进涂层劣化。%ABSTRACT:Objective To study EIS evolution of 5083 aluminum alloy with epoxy coating under salt immersing condition, and to discuss the failure reason and mechanism of the coating. Methods The degradation process and the failure mechanism of an epoxy primer coating on 5083 aluminum alloy in the 3. 5%(mass fraction)NaCl solution were investigated by EIS, SEM, EDS and FTIR. Results Under continuous immersion condition in the 3. 5%(mass fraction)NaCl solution, the coating resistance decreased and the coating capacitance increased along with immersion time. The porosity and water absorptivity of coating also increased with time, but after a long immersion, they showed little change. With increased immersion time, the pores in coating increased, and the coating protection decreased. With increased

  3. Ultrahigh vacuum system with aluminum

    International Nuclear Information System (INIS)

    A bakeable vacuum chamber (1500C continuous) consists of aluminum alloy beam pipe (6063-T6) and bellows (5052-F) with an aluminum alloy flange (2219-T87) and a metal seal [Helicoflex-HN: pure aluminum (1050) O-ring with an elastic core (Ni base super alloy Inconel 750) which supplies the sealing force] has been constructed. The beam pipe and the flange (6063-T6/2219-T87), and the bellows and the flange (5052-F/2219-T87) were welded by an alternate current (50 Hz) TIG process using an aluminum alloy filler wire (4043). The mechanical properties of the aluminum alloy (2219-T87) is suitable for using the Helicoflex O-ring but the groove surface for the gasket is weak for scratching. Cromium-nitride coating by ion plating method was carried out on the aluminum surface of the gasket groove [thickness: 16 μm, micro Vickers hardness: 1800]. Ordinary stainless steel vacuum system can be replaced by the aluminum vacuum system in an accelerator. (author)

  4. Resistencia al desgaste de recubrimientos de bronce al aluminio producidos con técnica de proyección térmica//Wear resistance of aluminum bronze coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Dayan Carolina Cárdenas-Feria

    2015-09-01

    Full Text Available Se estudió la resistencia al desgaste adhesivo de recubrimientos de bronce al aluminio depositados con la técnica de proyección térmica por llama sobre bronce fosforado SAE 62. Los recubrimientos fueron fabricados variando las presiones parciales de los gases de combustión, oxígeno y acetileno. El material utilizado fue caracterizado estructuralmente mediante difracción de rayosX (X-ray diffraction, XRD y el estudio morfológico mediante microscopía electrónica de barrido (Scanning electron microscopy, SEM. La resistencia al desgaste adhesivo de los recubrimientos se determinó por medio del ensayo de bola sobre disco, utilizando como bola una esférica de acero 100Cr6. Los resultados obtenidos permiten establecer que los recubrimientos proyectados con una presión de oxigeno de 78 psi y una presión de acetileno de 8 psi presentan la mejor resistencia al desgaste en comparación a los tratamientos producidos. El modo de falla de desgaste en los recubrimientos producidos es discutido en esta investigación.Palabras clave: desgaste abrasivo y adhesivo,  proyección térmica,  recubrimientos.______________________________________________________________________________AbstractWe studied the adhesive wear resistance of aluminum bronze coatings deposited by thermal spray on phosphor bronze SAE 62 substrates. The coatings were deposited by varying the partial pressures of the combustion gases: oxygen and acetylene. The structural characterization was made through X-ray diffraction (XRD and the morphological analysis was performed by scanning electron microscopy (SEM. The adhesive wear resistance of the coatings was determined by the bole on disc test using a spherical ball made of steel 100Cr6 and with a diameter of 6 mm. The results obtained show that the coating projected with an oxygen pressure of 78 psi and an acetylene pressure of 8 psi have the better wear resistance compared with the substrate and the others treatments deposited

  5. 空调铝箔用高耐水性含氟丙烯酸疏水涂料的研制%Preparation of highly water-resistant fluoroacrylic hydrophobic coating for aluminum foils for air conditioner

    Institute of Scientific and Technical Information of China (English)

    聂建华; 周志盛; 霍泽荣

    2014-01-01

    A fluoroacrylic resin solution was synthesized by radical polymerization based on methyl methacrylate (MMA), butyl acrylate (BA), and stearyl acrylate (SA) as materials with 2-hydroxyethyl methacrylate (HEMA) as hydroxy functional monomer and fluorinated acrylate monomer as organic fluorine modifier, and then blended with curing agent to prepare a hydrophobic coating with high water resistance. The effects of different fluoroacrylate monomers on water contact angle and water dissolution rate of the coating were studied. The influence of the dosages of perfluoroalkyl ethyl methacrylate (PFMA) and HEMA on hydrophobicity and water resistance of the coating was discussed. The optimal reaction formulation was determined as follows: MMA 57%, BA 12%, SA 4%, PFMA 20%, and HEMA 7%. The coating prepared with the optimal formulation was characterized by Fourier transform infrared spectrometry,and tested for comparison of the comprehensive performance with a commercially available product. The results indicated that the coating has a water contact angle 132.7° and a water dissolution rate of 4.1%, being matchable to the comprehensive performance of the superhydrophobic coating formed from the Ultra AC series transparent vanish (a product of the Ultratech Ltd., USA, used for aluminum foils of air conditioner). The coating meets the requirement of surface treatment of aluminum foils for air conditioner.%以甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)以及丙烯酸十八酯(SA)为原料,甲基丙烯酸-β-羟乙酯(HEMA)为羟基功能单体,含氟丙烯酸酯单体为有机氟改性剂,通过溶液自由基聚合反应制备了含氟丙烯酸树脂溶液,再与固化剂配合使用制得高耐水性疏水涂膜。研究了不同含氟丙烯酸酯单体对涂膜的水接触角和水溶率的影响,讨论了甲基丙烯酸全氟烷基乙酯(PFMA)与HEMA不同用量对涂膜的疏水性和耐水性的影响,获得了最佳反应配方:MMA 57%,BA 12%,SA 4%

  6. Aluminum Hydroxide

    Science.gov (United States)

    ... penicillamine (Cuprimine, Depen), prednisone (Deltasone, Orasone), products containing iron, tetracycline (Sumycin, Tetracap, and others), ticlopidine (Ticlid), and vitamins.be aware that aluminum hydroxide may interfere with other medicines, making them less ...

  7. Composite coatings of titanium-aluminum nitride for steel against corrosion induced by solid NaCl deposit and water vapor at 600 °C

    Directory of Open Access Journals (Sweden)

    M.S. Li

    2004-03-01

    Full Text Available Composite coatings (Ti,AlN with different Al content were deposited on a wrought martensite steel 1Cr11Ni2W2MoV by reactive multi-arc ion plating. With the addition of Al to the coatings, the crystallographic structure of them changed from B1 NaCl to B4 ZnS, the relevant hardness and adhesive strength firstly increased then decreased and their oxidation-resistance was also dramatically improved. It was indicated that the introduction of Al was beneficial to (Ti,AlN coatings against corrosion induced by NaCl(s in wet oxygen at 600 °C as well as wet corrosion in NaCl solution at ambient temperature.

  8. 铝合金表面钼酸盐改进植酸转化膜的耐蚀性能%Corrosion Resistance of Phytic Acid Conversion Coating Modified by Molybdate on Surface of Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    林碧兰

    2016-01-01

    ABSTRACT:Objective To further enhance the corrosion resistance of phytic acid conversion coating on the surface of aluminum alloy, sodium molybdate ( SM) additives, SM pre-treatment and SM post-treatment were applied to modify the process. Methods The corrosion resistance of the modified aluminum alloy in 3. 5wt.% NaCl solution was investigated through dynamicpotential polar-ization test. Results With the increase in concentration of SM additives, the corrosion resistance of phytic acid conversion coating first increased and then decreased, and the corrosion protection efficiency Pe was the largest, reaching about 95. 5% when SM was 30 g/L, while the value was 86. 8% without SM additives. The Pe value reached 98. 6% at pH 6. 0, while a larger or a smaller pH (i. e. pH 8. 0 or pH 3. 0) was not beneficial to form a more anti-corrosion coating. However, the corrosion resistance of phytic acid conversion coating was seriously impaired by SM post-treatment, and the corrosion current density Jcor was substantially in-creased. SM pretreatment could enhance the corrosion resistance of phytic acid conversion coating, and Pe reached 98. 2%. When SM pretreatment and SM additives were applied simultaneously, the corrosion resistance of phytic acid conversion coating was im-proved most significantly, Jcor was merely 0. 042 μA/cm2;the polarization resistance Rp was 222 kΩ·cm2 , and Pe reached up to 99. 5%. Conclusion The corrosion resistance of phytic acid conversion coating on aluminum alloy could be largely enhanced by SM additives and SM pre-treatment, and the inhibition efficiency was more outstanding when these two modified schemes were applied simultaneously. However, SM post-treatment could not improve the corrosion resistance of phytic acid coating on aluminum alloy.%目的:通过钼酸钠( SM)添加剂、SM前处理、SM后处理三种方案对铝合金表面植酸转化膜进行改进研究,以进一步提高其耐蚀性。方法通过动电位极化测

  9. Experimental investigation on aluminum bumper with ceramic surface coating impacted by an aluminum sphere%铝球弹丸高速撞击表面陶瓷化铝板防护结构实验研究

    Institute of Scientific and Technical Information of China (English)

    管公顺; 毕强; 张羽

    2015-01-01

    基于陶瓷化铝板设计了单层防护屏结构和双层防护屏结构,利用二级轻气炮对其进行高速撞击实验。用于模拟空间碎片的2017铝球弹丸直径分别为3.97 mm 和6.35 mm,撞击速度为1.64~4.96 km/s。分析了铝板表面陶瓷层对防护结构高速撞击损伤及防护性能的影响。结果表明:防护屏表面的陶瓷层可使单层防护屏结构抵御更大速度范围的粒子撞击;以表面陶瓷化铝板为首层防护屏的铝网填充式防护结构有助于撞击粒子的首次破碎以及次生碎片的撞击动能吸收。%The ceramic coating shields with single bumper and dual-wall bumper were designed taking advantage of the improvement on Al-Whipple shield.A series of high-velocity impact tests were practiced with a two-stage light gas gun facility.The diameters of projectiles used to simulate the space debris were 3.97mm and 6.35mm respectively.The impact velocities of Al-sphere were varied between 1.64km /s and 4.96km /s.The effects of ceramic coating on the damage and protection performance of shield were analyzed.The results indicate that the ceramic coating on the surface of bumper broadens the impact velocity spectrum,so that the single-wall bumper shield can withstand higher velocity impact. The Al-mesh stuffed shield with the ceramic coating surface used as a first layer of bumper can help the primary fragment of projectile and the subsequent absorption of kinetic energy of debris cloud.

  10. Atomic Layer Deposition Coating of Carbon Nanotubes with Aluminum Oxide Alters Pro-Fibrogenic Cytokine Expression by Human Mononuclear Phagocytes In Vitro and Reduces Lung Fibrosis in Mice In Vivo

    Science.gov (United States)

    Taylor, Alexia J.; McClure, Christina D.; Shipkowski, Kelly A.; Thompson, Elizabeth A.; Hussain, Salik; Garantziotis, Stavros; Parsons, Gregory N.; Bonner, James C.

    2014-01-01

    Background Multi-walled carbon nanotubes (MWCNTs) pose a possible human health risk for lung disease as a result of inhalation exposure. Mice exposed to MWCNTs develop pulmonary fibrosis. Lung macrophages engulf MWCNTs and produce pro-fibrogenic cytokines including interleukin (IL)-1β, IL-6, tumor necrosis factor (TNF)-α, and osteopontin (OPN). Atomic layer deposition (ALD) is a novel process used to enhance functional properties of MWCNTs, yet the consequence of ALD-modified MWCNTs on macrophage biology and fibrosis is unknown. Methods The purpose of this study was to determine whether ALD coating with aluminum oxide (Al2O3) would alter the fibrogenic response to MWCNTs and whether cytokine expression in human macrophage/monocytes exposed to MWCNTs in vitro would predict the severity of lung fibrosis in mice. Uncoated (U)-MWCNTs or ALD-coated (A)-MWCNTs were incubated with THP-1 macrophages or human peripheral blood mononuclear cells (PBMC) and cell supernatants assayed for cytokines by ELISA. C57BL6 mice were exposed to a single dose of A- or U-MWCNTs by oropharyngeal aspiration (4 mg/kg) followed by evaluation of histopathology, lung inflammatory cell counts, and cytokine levels at day 1 and 28 post-exposure. Results ALD coating of MWCNTs with Al2O3 enhanced IL-1β secretion by THP-1 and PBMC in vitro, yet reduced protein levels of IL-6, TNF-α, and OPN production by THP-1 cells. Moreover, Al2O3 nanoparticles, but not carbon black NPs, increased IL-1β but decreased OPN and IL-6 in THP-1 and PBMC. Mice exposed to U-MWCNT had increased levels of all four cytokines assayed and developed pulmonary fibrosis by 28 days, whereas ALD-coating significantly reduced fibrosis and cytokine levels at the mRNA or protein level. Conclusion These findings indicate that ALD thin film coating of MWCNTs with Al2O3 reduces fibrosis in mice and that in vitro phagocyte expression of IL-6, TNF-α, and OPN, but not IL-1β, predict MWCNT-induced fibrosis in the lungs of mice in vivo

  11. Thin CVD Coating Protects Titanium Aluminide Alloys

    Science.gov (United States)

    Clark, Ronald; Wallace, Terryl; Cunnington, George; Robinson, John

    1994-01-01

    Feasibility of using very thin CVD coatings to provide both protection against oxidation and surfaces of low catalytic activity for thin metallic heat-shield materials demonstrated. Use of aluminum in compositions increases emittances of coatings and reduces transport of oxygen through coatings to substrates. Coatings light in weight and applied to foil-gauge materials with minimum weight penalties.

  12. Behavior of plasma-sprayed coatings

    Science.gov (United States)

    Berndt, Christopher C.

    1984-01-01

    The microstructural development of plasma sprayed oxide coatings is described with particualr reference to aluminum oxide coatings and thermal barrier coatings of yttria stabilized zirconia (YSZ). The microstructural features of these coatings, observed by optical and electron microscopy, are related to their mechanical behavior. The adhesion of the coatings is also investigated using fracture toughness and tensile tests. It is noted that acoustic emission is valuable in formulating possible fracture mechanisms for YSZ coatings.

  13. The corrosion protection of 2219-T87 aluminum by anodizing

    Science.gov (United States)

    Danford, M. D.

    1991-01-01

    Various types of anodizing coatings were studied for 2219-T87 aluminum. These include both type II and type III anodized coats which were water sealed and a newly developed and proprietary Magnaplate HCR (TM) coat. Results indicate that type II anodizing is not much superior to type II anodizing as far as corrosion protection for 2219-T87 aluminum is concerned. Magnaplate HCR (TM) coatings should provide superior corrosion protection over an extended period of time using a coating thickness of 51 microns (2.0 mils).

  14. 涂层和未涂层铝基体上接触应力的有限元模拟%Finite Element Modeling of Contact Stresses on Coated and Uncoated Aluminum Substrates

    Institute of Scientific and Technical Information of China (English)

    徐桂珍

    2000-01-01

    In this work, the behavior of thin films on soft substrates was studied based on the contact stresses that develop on the coating/substrate system. The finite element method was used to model situations where an indenter applies normal forces to a coated or uncoated aluminum substrate. The accuracy of the model was initially tested in systems without a film. Models were.then developed for samplws with two hard layers on the aluminum, varying the ratio of the elastic modulus of the films decrease the stresses in certain points of the model, but increase the stresses in others. In terms of elastic modulus, the stresses calculated in the films ere more related to the elastic modulus of the film, and little difference was found by varying the elastic modulus ratio of the films.%基于对涂层/基体系统上产生的接触应力的分析,研究了软基体上薄膜的磨损行为。应用有限元法对由压头向涂层或未涂层铝基体施加正压力的情况进行模拟。先在没有薄膜的系统上对模型的精确性进行检验。然后通过改变薄膜的弹性模量比,开发出适用于铝基体上有两层硬薄膜试样的模型。同时还研究了薄膜厚度和载荷的影响。较厚的薄膜降低了模型上某些点的应力,但是增加了另一些点的应力。从弹性模量的角度来说,薄膜内的计算应力主要与薄膜的弹性模量有关,而通过改变薄膜的弹性模量比几乎不会使应力产生差异。

  15. Porous carbon derived from aluminum-based metal organic framework as a fiber coating for the solid-phase microextraction of polycyclic aromatic hydrocarbons from water and soil

    International Nuclear Information System (INIS)

    A nanoporous carbon derived from an aluminum-based metal-organic framework was deposited on stainless steel wires in a sol–gel matrix. The resulting fibers were applied to the solid-phase microextraction of the polycyclic aromatic hydrocarbons (PAHs) naphthalene, acenaphthene, fluorene, phenanthrene and anthracene from water and soil samples. The fiber was then directly inserted into the GC injector and the PAHs were quantified by GC-MS. The effects of salt addition, extraction temperature, extraction time, sample volume and desorption conditions on the extraction efficiency were optimized. A linear response to the analytes was observed in the 0.1 to 12 μg∙L−1 range for water samples, and in the 0.6 to 30 μg∙kg−1 for soil samples, with the correlation coefficients ranging from 0.9934 to 0.9985. The limits of detection ranged from 5.0 to 20 ng∙L−1 for water samples, and from 30 to 90 ng∙kg−1 for soil samples. The recoveries of spiked samples were between 72.4 and 108.0 %, and the precision, expressed as the relative standard deviations, is <12.8 %. (author)

  16. A Real Time Supervise System Based on Virtual Instrument for an Vertical Type Aluminum Electro-Coating Production Line%基于虚拟仪器的立式电泳生产线监控系统

    Institute of Scientific and Technical Information of China (English)

    廖世昌; 熊红云; 陈争晖

    2011-01-01

    Based on the overall arrangement structure of an aluminum electro-coating workshop and DH+ based PLC control network, a real time supervise system is developed with LabWindows/CVI software. The data communication between the PLC and LabWindows/CVI is served by Rslinx C SDK. The supervise system has an effective and user-friendly human-machine interface, and is capable of performing on-line monitoring, including data acquisition, transmission, display, and control, as well as data archiving.%根据电泳涂装生产车问的布局结构及工艺要求,构建基于DH+的PL.C控制网络.开发基J.于LabWindows/CVI的实时监控系统.系统通过RSI,inx C SDK提供的库函数,实现LabWindows/CVI与ABRockwell公司SLC500型PLC的通信.将采集的数据进行处理后实现对生产线的实时显示、控制、报警及数据存档等.系统用户界面友好,动态响应快,满足生产线监控的实时性和动态性要求.

  17. MIG Arc Brazing of Dissimilar Metals between Pure Aluminum and Zinc-Coated Steel%纯铝与镀锌钢板MIG熔-钎焊工艺研究

    Institute of Scientific and Technical Information of China (English)

    国旭明; 汪建梅; 徐荣正

    2013-01-01

    MIG arc brazing of dissimilar metals between pure aluminum and zinc-coated steel in a lap joint was investigated using Al-Mg,Al-Si filler wires.The interface structure and the mechanical properties of the fusion-brazing joint were characterized.The results show that the high quality welded joint is successfully achieved with Al-Mg,Al-Si filler wire in the suitable welding parameters.The intermetallic compound layer (IMC) is composed of θ-Al3Fe,η-Al5Fe2 and AlFeSi phases by using Al-Si filler wire.It is thinner and denser than that obtained by using Al-Mg filler wire.The growth of IMC layer is suppressed due to the addition of Si element.The shear strength of welded joint nearly reaches that of pure aluminum.The cracking position occurs in weld zone.%采用Al-Mg,Al-Si两种填充焊丝,研究了纯铝与镀锌钢板异种金属材料的MIG熔-钎焊工艺,分析了焊接接头的界面结构特征及其力学性能.研究结果表明:在合适的焊接参数下,选用两种填充焊丝可以实现纯铝板(1060)与镀锌钢板的MIG熔-钎焊.与添加Al-Mg焊丝相比,填充Al-Si焊丝,界面反应层由θ-Al3 Fe,η-Al5 Fe2和AlFeSi相组成,且反应层较薄,焊缝中加入Si元素有效地抑制了金属间化合物层的生长,此时所获得的拉剪强度较大,接近纯铝板(1060)的抗拉强度,接头断裂发生在焊缝位置.

  18. Degradation of gas turbine coatings and life assessment

    Energy Technology Data Exchange (ETDEWEB)

    Cheruvu, N.S. [Southwest Research Institute, San Antonio, TX (United States)

    1998-12-31

    MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.

  19. Epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    Lazarević Zorica Ž.

    2002-01-01

    Full Text Available The corrosion behaviour and thermal stability of epoxy coatings electrodeposited on modified aluminum surfaces (anodized, phosphatized and chromatized-phosphatized aluminium were monitored during exposure to 3% NaCl solution, using electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA. Better protective properties of the epoxy coatings on anodized and chromatized-phosphatized aluminum with respect to the same epoxy coatings on aluminum and phosphatized aluminum were obtained: higher values of Rp and Rct and smaller values of Cc and Cd, from EIS, and a smaller amount of absorbed water inside the coating, from TGA. On the other hand, a somewhat lower thermal stability of these coatings was obtained (smaller values of the ipdt temperature. This behavior can be explained by the less porous structure of epoxy coatings on anodized and chromatized-phosphatized aluminum, caused by a lower rate of H2 evolution and better wet ability.

  20. NASA-427: A New Aluminum Alloy

    Science.gov (United States)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  1. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance. PMID:26393523

  2. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  3. The Influence of Milling Technology on Aluminum-based PHB Powder and Coating Performance%制粉工艺对铝基聚苯酯封严涂层材料粉末及涂层性能影响研究

    Institute of Scientific and Technical Information of China (English)

    刘笑笑; 章德铭; 刘建明; 杨永琦; 沈婕

    2011-01-01

    In this paper, Aluminum-based PHB composite was prepared by solid phase blending, spray granulation and gluing aggregation with Aluminum powder and PHB as raw material. The seal coating was prepared by plasma spraying. The performance of powder and coating were researched. Comparison showed that composite made by gluing aggregation has a good combination of particle size, apparent density and fluidity. More abrasion components are residue in coating though plasma spraying, so as to make a good match between hardness and bonding strength.%本文以铝基合金粉末和聚苯酯为原材料,通过固相混合、喷雾造粒、胶粘团聚三种制粉方法制备了铝基聚苯酯复合粉末,通过等离子喷涂方法制备了封严涂层,并对粉末及涂层性能进行了对比研究。实验结果表明,胶粘团聚型粉末粒度、松装密度、流动性等性能配合良好,喷涂后涂层可磨耗组分存留完整,硬度、结合强度的匹配性最好。

  4. Research on Aluminum-Based Boron Nitrid Powder and the Properties of the Seal Coating by Plasma Spraying%新型铝基氮化硼封严涂层材料及其涂层组织性能的研究

    Institute of Scientific and Technical Information of China (English)

    魏明霞; 刘笑笑; 任先京; 章德铭

    2012-01-01

    In this paper, Aluminum-based boron nitrid composite which composed of Aluminum powder and boron nitrid as raw material, adding binder was prepared using solid phase blending method. Seal coating was prepared by plasma spraying. The hardness, bonding strength, thermal shock resistance and micro-structure of coating were researched. Tests showed that this kind of powder has outstanding physical and chemical properties. Good performances of the coating showed after spraying, which were able to meet the application requirements.%本文以铝粉及六方氮化硼为原材料,添加粘结剂,采用固相混合的方法制备了复合型铝基氮化硼封严涂层材料;采用等离子喷涂方法制备了封严涂层,并对喷涂后涂层的微观结构、硬度、结合强度和抗热震性等进行了研究。试验表明,该种涂层材料粉末具有良好的物理、化学性能,且喷涂后的涂层各项性能良好,可作为一种新型的封严涂层材料加以应用。

  5. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  6. Coated particle waste form development

    International Nuclear Information System (INIS)

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  7. Electrodeposition of Vanadium Oxide/Manganese Oxide Hybrid Thin Films on Nanostructured Aluminum Substrates

    OpenAIRE

    Rehnlund, David; Valvo, Mario; Edström, Kristina; Nyholm, Leif

    2014-01-01

    Electrodeposition of functional coatings on aluminum electrodes in aqueous solutions often is impeded by the corrosion of aluminum. In the present work it is demonstrated that electrodeposition of vanadium, oxide films on nanostructured aluminum substrates can be achieved in acidic electrolytes employing a novel strategy in which a thin interspacing layer of manganese oxide is first electrodeposited on aluminum microrod substrates. Such deposited films, which were studied using SEM, XPS, XRD,...

  8. Predicting performance of coatings under thermal insulation at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Lasarte, C. (Pequiven, S.A., Maracaibo (Venezuela). Petroquimica de Venezuela); Rincon, O.T. De; Montiel, A. (Univ. del Zulia, Maracaibo (Venezuela). Centro de Estudios de Corrosion)

    1994-10-01

    A probe was designed to evaluate coatings used under thermal insulation for temperatures of 30 to 150 C. This article describes the results obtained with various combinations of coatings (aluminum silicone, inorganic zinc, and aluminum metallizing) and thermal insulators (mineral wool, fiber glass, and calcium silicate), which were recommended in NACE Publication 6H189.

  9. Biocompatibility of magnesium-aluminum alloy with hydroxyapatite coating in vitro%羟基磷灰石涂层镁铝合金的体外生物相容性研究

    Institute of Scientific and Technical Information of China (English)

    陈旭琼; 尹庆水; 夏虹; 吴增晖; 王智运; 艾福志; 王建华

    2014-01-01

    目的:评价羟基磷灰石(HA)涂层镁铝合金(AZ31B)的体外生物相容性。方法实验分为3组:HA涂层AZ31B浸提液组(H组)、阳性对照组(P组)和空白对照组(N组)。将L929细胞与各组混合液培养3、5和7 d,采用WST-1法检测细胞活力并进行细胞毒性分级。各组混合液与稀释兔血混匀,测定吸光度(OD)并计算溶血率。采用各组混合液对白化豚鼠分别进行皮内诱导、局部诱导和激发,观察去除贴敷片24、48、72 h动物激发部位皮肤情况。结果3、5和7dN组和H组细胞毒性反应分级为0级,P组部分细胞毒性反应分级为3级;各时间点H组、N组细胞活力均高于P组,差异有统计学意义(P <0.05)。H组、P组和N组OD值分别为(0.004±0.001)、(0.648±0.050)和(0.008±0.003);H组溶血率为-0.6%,无溶血反应。去除贴敷片24、48、72 h H组皮肤无明显改变,P组可见中度至重度融合性红斑。结论体外实验提示HA涂层镁铝合金具有良好的体外生物相容性。%Objective To evaluate the biocompatibility of magnesium-aluminum alloy (AZ31B) with hydroxyapatite (HA) coating in vitro. Methods The experiment included three groups, group of HA-coated AZ31B leaching liquors (H group), positive control group (P group) and blank group (N group). L929 cells were cultured with mixtures in 3 groups for 3, 5 and 7 days, the cell toxicity was graded, and cell viability was measured by WST-1. Optical density (OD) was examined and hemolysis rate was then calculated after diluted cony blood mixed with mixtures in each group. Intradermally, locally induction and stimulation were underwent on the skin of Cavia Cobaya with mixtures in 3 groups. The condition of skin sensitization of Cavia Cobaya was observed 24, 48 and 72 h after sticking removed. Results Cell toxicity was graded as 0 grade in H group and N group after 3, 5 and 7 day's culture, while the cell toxicity of part

  10. Preparation and Properties of Anode Electrophoresis Extinction Coatings for Aluminum Alloy%铝型材阳极电泳消光涂料的合成与性能

    Institute of Scientific and Technical Information of China (English)

    区菊花; 张敏; 杨永; 干建群; 哈成勇

    2013-01-01

    An acrylic-polyurethane resin was prepared by an emulsion polymerization using potassium persulfate as initiator. The results show that emulsion has best properties under the condition of semi-continuous addition, 0.6% initiator potassium persulfate of the total monomer, reaction temperature of 353K. Fourier transform infrared spectroscopy (FT-IR) indicates that the polymer presents a copolymer structure. The transmission electron microscopy (TEM) images show that the composite latex particles obtained by semi-continuous dropping polymerization have a clear core-shell structure. After neutralized by N,N-dimethyl ethanolamine, composite latex particles are found to show micro-phase separation. The gloss of the coating on aluminum alloy by electrophoresis is below 10 (60°). The heat resistance, impact resistance and adhesion performance of the acrylic-polyurethane resin reach industry standards, which can be applied to the matting field of electrophoresis.%以丙烯酸酯和聚氨酯为原料,过硫酸钾为引发剂进行乳液聚合得到一种阴离子消光电泳涂料,研究了合成工艺、引发剂用量、反应温度对合成的影响.结果显示,采用半连续滴加法,引发剂过硫酸钾的用量为单体总量的0.6%,反应温度353K得到的乳液性能最优.通过红外光谱确认产物呈现共聚结构,透射电子显微镜结果显示,采用半连续滴加法制备的复合物呈现清晰的核壳结构,加入N,N-二甲基乙醇胺中和丙烯酸树脂上的羧基后,复合乳胶粒出现一定的微相分离.利用所得到的涂料进行电泳后涂膜光泽10(60°)以下,耐热性、耐冲击、附着力等性能达到行业标准,可应用于消光电泳涂料领域.

  11. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  12. BIODEGRADABLE COATING FROM AGATHIS ALBA

    Directory of Open Access Journals (Sweden)

    NORYAWATI MULYONO

    2012-11-01

    Full Text Available The adhesive property of copal makes it as a potential coating onto aluminum foil to replace polyethylene. This research aimed to develop copal-based coating. The coating was prepared by extracting the copal in ethyl acetate and dipping the aluminium foil in ethyl acetate soluble extract of copal. The characterization of coating included its thickness, weight, thermal and chemical resistance, and biodegradation. The results showed that the coating thickness and weight increased as the copal concentration and dipping frequency increased. Thermal resistance test showed that the coating melted after being heated at 110°C for 30 min. Copal-based coating wasresistant to acidic solution (pH 4.0, water, and coconut oil, but was deteriorated in detergent 1% (w/v and basic solution (pH 10.0. Biodegradability test using Pseudomonas aeruginosa showed weight reduction of 76.82% in 30 days.

  13. Ni60优化高铝青铜 SAPS--感应重熔涂层组织结构的研究%Investigation of organization structure optimized by Ni60 on high-aluminum copper alloy coating prepared by supersonic plasma spraying-induction remelting

    Institute of Scientific and Technical Information of China (English)

    路阳; 马郡珠; 杨效田; 肖荣振; 杨晓伟

    2014-01-01

    The gradient coating of Ni60/high aluminum copper alloy was prefabricated on 45 # steel substrate by supersonic plasma spraying and induction remelting.The characteristics of organizational structure,the trans-formation of phase structure,element diffusion were analyzed by means of SEM and XRD.The results indicated that the mechanical adhesion was the main way between the matrix and Ni60 coating by the supersonic plasma spraying,the slight sinter properties appear at the interface between Ni60/high aluminum bronze coating,the interface was the mechanical combination and mild metallurgical combination of hybrid combination way.The fully bidirectional diffusion fusion of Ni60 was appeared between the matrix and high aluminum copper alloy coating after the induction remelting.A metallurgical bonding was formed between the Ni60 and the matrix, whose structure was dense and seamless,and whose elements form gradient or uniform distribution.The in-tegrate coating was formed which has not distinct metallurgical belt.The boundary between the Ni60 and the high aluminum copper coating disappeared.The diffused element in this coating distribute as the gradient form.%采用超音速等离子喷涂技术在45#钢基体上制备 Ni60/高铝青铜梯度涂层,并进行高频感应重熔处理。通过 SEM、XRD 等手段分析了感应重熔前后涂层的组织结构特征、相结构变化以及界面元素扩散情况。结果表明,超音速等离子喷涂层在基体/Ni60结合面处以机械咬合为主,在 Ni60/高铝青铜涂层界面处有轻微熔结特性,形成了机械结合和轻微冶金结合的混合结合方式。感应重熔后,Ni60中间层分别与基体、高铝青铜涂层进行充分的双向扩散熔合。在Ni60和基体间形成结构致密、无孔隙的冶金扩散带,元素扩散迁移后不同元素呈现梯度或均匀分布形式。在 Ni60和高铝青铜涂层之间分层界面基本消失,形成了完全的一体化涂层,涂层中元素扩散呈现梯度形式。

  14. Composite Nickel Coatings Produced on 6XXX Series Aluminium Alloys with the Addition of Vanadium / Kompozytowe Powłoki Niklowe Wytwarzane Na Stopach Aluminum Serii 6XXX Z Dodatkiem Wanadu

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2015-12-01

    Full Text Available Studies of composite nickel coatings electrolytically deposited on aluminium alloys with different content of vanadium were described. Composite coatings were deposited from a Watts bath containing fine-dispersed SiC powder particles in an amount of 20 g/l and organic matters such as saccharin and sodium laurate. The morphology, structure and thickness of the obtained composite coatings were presented. The corrosion resistance of produced coatings was examined by electrochemical method. Basing on the results of studies it was found that coatings obtained with the sole addition of saccharin were characterized by numerous surface defects. The addition of sodium laurate eliminated the occurrence of defects caused by hydrogen evolution and the resulting coatings were continuous with good adhesion to the substrate. The distribution of the ceramic SiC phase in coatings was fairly uniform for all the examined variants of aluminium alloys. SEM examinations did not reveal the phenomenon of the ceramic particles agglomeration.

  15. Purification technology of molten aluminum

    Institute of Scientific and Technical Information of China (English)

    孙宝德; 丁文江; 疏达; 周尧和

    2004-01-01

    Various purification methods were explored to eliminate the dissolved hydrogen and nonmetallic inclusions from molten aluminum alloys. A novel rotating impeller head with self-oscillation nozzles or an electromagnetic valve in the gas circuit was used to produce pulse gas currents for the rotary impeller degassing method. Water simulation results show that the size of gas bubbles can be decreased by 10%-20% as compared with the constant gas current mode. By coating ceramic filters or particles with active flux or enamels, composite filters were used to filter the scrap A356 alloy and pure aluminum. Experimental results demonstrate that better filtration efficiency and operation performance can be obtained. Based on numerical calculations, the separation efficiency of inclusions by high frequency magnetic field can be significantly improved by using a hollow cylinder-like separator or utilizing the effects of secondary flow of the melt in a square separator. A multi-stage and multi-media purification platform based on these methods was designed and applied in on-line processing of molten aluminum alloys. Mechanical properties of the processed scrap A356 alloy are greatly improved by the composite purification.

  16. ALUMINUM BOX BUNDLING PRESS

    Directory of Open Access Journals (Sweden)

    Iosif DUMITRESCU

    2015-05-01

    Full Text Available In municipal solid waste, aluminum is the main nonferrous metal, approximately 80- 85% of the total nonferrous metals. The income per ton gained from aluminum recuperation is 20 times higher than from glass, steel boxes or paper recuperation. The object of this paper is the design of a 300 kN press for aluminum box bundling.

  17. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  18. CORROSION RESISTANCE OF ALUMINUM CANS IN CONTACT WITH BEER

    Directory of Open Access Journals (Sweden)

    Luiza Esteves

    2015-07-01

    Full Text Available Aluminum cans with an organic coating are used in Brazil as packaging for carbonated beverages (soft drinks, beer, which act as electrolyte solutions. These electrolytes, in contact with the inner metal can, initiate a corrosion process of aluminum. The presence of metallic ions can change the flavor of the beverage, compromising the product quality. This work aims to evaluate the corrosion resistance of aluminum in beer environment using the technique of Electrochemical Impedance Spectroscopy (EIS. The Scanning Electron Microscopy (SEM and the Energy Dispersive Spectroscopy (EDS were used to evaluate the metal surface. Two batches with different coating thickness were analyzed for the same date of manufacture. The electrolyte resistance and the aluminum charge transfer resistance in beer varied depending on the batch analyzed.

  19. Graphene-aluminum nanocomposites

    International Nuclear Information System (INIS)

    Highlights: → We investigated the mechanical properties of aluminum and aluminum nanocomposites. → Graphene composite had lower strength and hardness compared to nanotube reinforcement. → Processing causes aluminum carbide formation at graphene defects. → The carbides in between grains is a source of weakness and lowers tensile strength. - Abstract: Composites of graphene platelets and powdered aluminum were made using ball milling, hot isostatic pressing and extrusion. The mechanical properties and microstructure were studied using hardness and tensile tests, as well as electron microscopy, X-ray diffraction and differential scanning calorimetry. Compared to the pure aluminum and multi-walled carbon nanotube composites, the graphene-aluminum composite showed decreased strength and hardness. This is explained in the context of enhanced aluminum carbide formation with the graphene filler.

  20. Graphene-aluminum nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Bartolucci, Stephen F., E-mail: stephen.bartolucci@us.army.mil [U.S. Army Benet Laboratories, Armaments Research Development and Engineering Center, Watervliet, NY 12189-4000 (United States); Paras, Joseph [U.S. Army Benet Laboratories, Armaments Research Development and Engineering Center, Watervliet, NY 12189-4000 (United States); Rafiee, Mohammad A. [Department of Mechanical Engineering and Materials Science, Rice University, Houston, TX 77005 (United States); Rafiee, Javad [Department of Mechanical, Aerospace and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, New York 12180 (United States); Lee, Sabrina; Kapoor, Deepak [U.S. Army Benet Laboratories, Armaments Research Development and Engineering Center, Watervliet, NY 12189-4000 (United States); Koratkar, Nikhil, E-mail: koratn@rpi.edu [Department of Mechanical, Aerospace and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, New York 12180 (United States)

    2011-10-15

    Highlights: {yields} We investigated the mechanical properties of aluminum and aluminum nanocomposites. {yields} Graphene composite had lower strength and hardness compared to nanotube reinforcement. {yields} Processing causes aluminum carbide formation at graphene defects. {yields} The carbides in between grains is a source of weakness and lowers tensile strength. - Abstract: Composites of graphene platelets and powdered aluminum were made using ball milling, hot isostatic pressing and extrusion. The mechanical properties and microstructure were studied using hardness and tensile tests, as well as electron microscopy, X-ray diffraction and differential scanning calorimetry. Compared to the pure aluminum and multi-walled carbon nanotube composites, the graphene-aluminum composite showed decreased strength and hardness. This is explained in the context of enhanced aluminum carbide formation with the graphene filler.

  1. Lotus Dust Mitigation Coating and Molecular Adsorber Coating

    Science.gov (United States)

    O'Connor, Kenneth M.; Abraham, Nithin S.

    2015-01-01

    NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

  2. Technique of Aluminum Alloy Composite by Inversion Casting

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The influence of the temperature of liquid aluminum alloy, the dipping time in liquid alloy and the thickness of base strips on the solidified layer was studied during the process of producing aluminum alloy composite strips used in automobile radiator with inversion casting. It is concluded that there is welding as well as diffusion of alloying elements between the base strip and the coating. Experiments proved that the interface has a good bonding.

  3. Production of Aluminum Dihydrogen Tripolyphosphate and Its Application in Coatings%三聚磷酸二氢铝的生产及其在涂料中的应用

    Institute of Scientific and Technical Information of China (English)

    张亨

    2013-01-01

    介绍了三聚磷酸二氢铝的理化性质、发展现状及生产方法。综述了国内三聚磷酸二氢铝的粉体化、表面改性及防腐涂料应用研究情况。%Physicochemical properties, development status and production method process of aluminum dihydrogen tripolyphosphate were introduced. Research progress of powder, surface modification and application in anti-corrosive paint of aluminum dihydrogen tripolyphosphate in domestic were summarized.

  4. Reactive spraying of nickel-aluminide coatings

    Science.gov (United States)

    Deevi, S. C.; Sikka, V. K.; Swindeman, C. J.; Seals, R. D.

    1997-09-01

    Reactive spraying of nickel aluminides was accomplished via reaction synthesis techniques in which nickel and aluminum powders were fed through a direct- current plasma torch onto carbon steel substrates. The as- sprayed coatings obtained by reactive spraying were characterized by x- ray diffraction and microscopic techniques. Reactive spraying of nickel and aluminum resulted in coatings consisting of Ni, Al, Ni 3Al, NiAl3, Ni5Al3, NiAl, and Al2O3, depending on the experimental conditions. Nickel aluminide phases observed in plasma spray depositions were compared with the phases obtained by combustion synthesis techniques, and the formation of phases in reactive spraying was attributed to the exothermic reaction between splats of aluminum and nickel. Primary and secondary reactions leading to the formation of nickel aluminides were also examined. The splat thickness and the reaction layer suppressed the formation of desired equilibrium phases such as Ni3Al and NiAl. As- sprayed coatings were annealed to enhance the diffusional reactions between the product phases and aluminum and nickel. Coatings obtained by reactive spraying of elemental powders were compared with as- sprayed and annealed coatings obtained with a bond coat material in which nickel was deposited onto aluminum particles.

  5. Engineering wear-resistant surfaces in automotive aluminum

    Science.gov (United States)

    Kavorkijan, V.

    2003-02-01

    Inadequate wear resistance and low seizure loads prevent the direct use of aluminum alloys in automotive parts subject to intensive friction combined with high thermal and mechanical loading, such as brake discs, pistons, and cylinder liners. To enable the use of aluminum alloys in the production of automotive brake discs and other wear-resistant products, the insertion of a monolithic friction cladding rather than surface coating has been considered in this work. Three experimental approaches, two based on the pressure-less infiltration of porous ceramic preforms and one based on the subsequent hot rolling of aluminum and metal-matrix composite strips, are currently under investigation.

  6. Coated Metal Articles and Method of Making

    Energy Technology Data Exchange (ETDEWEB)

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  7. Finite Element Analysis of Ceramic Coatings under Spherical Indentation with Metallic Interlayer: Part Ⅰ Uncracked Coatings

    Institute of Scientific and Technical Information of China (English)

    Minh-Quy LE; Seock-Sam KIM

    2006-01-01

    Spherical indentation of ceramic coatings with metallic interlayer was performed by means of axisymmetric finite element analysis (FEA). Two typical ceramic coatings with relatively high and low elastic modulus deposited on aluminum alloy and carbon steel were considered. Various combinations of indenter radius-coating thickness ratios and interlayer thickness-coating thickness ratios were used in the modeling. The effects of the interlayer, the coating and the substrate on the indentation behavior, such as the radial stress distribution along the coating surface as well as the coating interface, and the plastic deformation zone evolution in the substrate were investigated in connection with the above mentioned ratios. The coating cracking dominant modes were also discussed within the context of the peak tensile stresses on the coating surface and on the coating interface.

  8. Coating metals on micropowders by magnetron sputtering

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Magnetron sputtering was used to coat various metals on micropowder surfaces. By using this method, the fine particles are better dispersed and can therefore be coated more homogeneously. The micro-powders used include cenospheres from fly ash of coal-burning electric power plants (diameter 40-200 μm and particle density 0.7±0.1 g/cm3), as well as carborundum particles of different sizes. Aluminum, silver, copper, cobalt and nickel were used as the coating metals. Tests showed that the coated metal film was compact adhering tightly on the base powders, and the coated powders possess adequate flow properties.

  9. Failure mechanism of ZrO2-8%Y2O3 thermal barrier coatings on aluminum alloy with electroless plating interlayer%铝合金基体上含化学镀过渡层的二氧化锆热障涂层失效机制

    Institute of Scientific and Technical Information of China (English)

    陆冠雄; 郝利军; 刘彻; 叶福兴

    2014-01-01

    To relieve the thermal mismatch stress between coatings and substrate, Ni-P and Ni-Cu-P electroless platings were fabricated onto 2A70 aluminum as interlayers. Subsequently, the specimen with plating was covered by CoNiCrAlY bond coat and ZrO2-8%Y2O3(8YSZ) top coat (mass fraction), then a novel thermal barrier coating (TBC) was produced. The thermal shock resistance of TBCs was evaluated by heat cycle test. The results indicate that the lifetimes of TBC with Ni-P interlayer and Ni-Cu-P interlayer are about 1000 cycles and 500 cycles, respectively. The interdiffusion of Ni and Al results in the formation of diffusion layers and island particles at the interface between interlayers and substrate. The connection between particles and diffusion layers improves the adhesion of coatings with substrate, while isolate particles are harmful to the lifetime of coatings due to their poor deformation ability under alternative stress. Crack initiation happens at the interfaces between particles and substrate, which leads to coatings spallation.%为了缓解涂层和基体之间的热失配应力,采用化学镀方法在2A70铝合金表面上制备Ni-P和Ni-Cu-P过渡层;然后在镀层表面依次制备CoNiCrAlY粘结层和ZrO2-8%Y2O3(8YSZ)陶瓷层(质量分数),获得复合热障涂层;并采用热循环方法评定该涂层体系的抗热震性能。结果表明,采用Ni-P镀层和Ni-Cu-P镀层作为过渡层的试样的热震寿命分别约为1000次和500次;Ni和Al元素的互扩散使过渡层与基体界面区域形成了扩散层和岛状颗粒,一些颗粒与扩散层连通后提高了涂层与基体的结合强度,但孤立的颗粒由于变形能力差,对涂层的寿命有不利影响;在交变应力下颗粒与基体界面处会形成裂纹,并最终导致涂层剥离。

  10. Aspects of aluminum toxicity

    Energy Technology Data Exchange (ETDEWEB)

    Hewitt, C.D.; Savory, J.; Wills, M.R. (Univ. of Virginia Health Sciences Center, Charlottesville (USA))

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  11. Nanoscale aluminum concaves for light-trapping in organic thin-films

    DEFF Research Database (Denmark)

    Goszczak, Arkadiusz Jaroslaw; Adam, Jost; Cielecki, Pawel Piotr;

    2016-01-01

    Anodic aluminum oxide (AAO) templates, fabricated from oxalic acid and phosphoric acid, lead to non-periodic nanoscale concave structures in their underlying aluminum layer, which are investigated for their field-enhancement properties by applying a thin-film polymer coating based laser ablation...

  12. Effects of Substrate Local Strain on Microstructure of Electrodeposited Aluminum Film

    Institute of Scientific and Technical Information of China (English)

    TAN Yuehua; YAN Bo; GAO Ge; YANG Yuxin

    2006-01-01

    The aluminum coating layer was formed on a copper substrate with local strain region by using the electrodeposited method. It was found that the particle shape of the coating deposited on the copper substrate is very sensitive to the strain extent of substrate. The large needle-like aluminum particles were observed on the substrate region with large local strain, indicating that substrate local strain may affect the shape of the deposited particles and promote the nucleation and growth of the deposited particles.

  13. Oxidation dynamics of aluminum nanorods

    International Nuclear Information System (INIS)

    Aluminum nanorods (Al-NRs) are promising fuels for pyrotechnics due to the high contact areas with oxidizers, but their oxidation mechanisms are largely unknown. Here, reactive molecular dynamics simulations are performed to study thermally initiated burning of oxide-coated Al-NRs with different diameters (D = 26, 36, and 46 nm) in oxygen environment. We found that thinner Al-NRs burn faster due to the larger surface-to-volume ratio. The reaction initiates with the dissolution of the alumina shell into the molten Al core to generate heat. This is followed by the incorporation of environmental oxygen atoms into the resulting Al-rich shell, thereby accelerating the heat release. These results reveal an unexpectedly active role of the alumina shell as a “nanoreactor” for oxidation

  14. Sputtering of sub-micrometer aluminum layers as compact, high-performance, light-weight current collector for supercapacitors

    Science.gov (United States)

    Busom, J.; Schreiber, A.; Tolosa, A.; Jäckel, N.; Grobelsek, I.; Peter, N. J.; Presser, V.

    2016-10-01

    Supercapacitors are devices for rapid and efficient electrochemical energy storage and commonly employ carbon coated aluminum foil as the current collector. However, the thickness of the metallic foil and the corresponding added mass lower the specific and volumetric performance on a device level. A promising approach to drastically reduce the mass and volume of the current collector is to directly sputter aluminum on the freestanding electrode instead of adding a metal foil. Our work explores the limitations and performance perspectives of direct sputter coating of aluminum onto carbon film electrodes. The tight and interdigitated interface between the metallic film and the carbon electrode enables high power handling, exceeding the performance and stability of a state-of-the-art carbon coated aluminum foil current collector. In particular, we find an enhancement of 300% in specific power and 186% in specific energy when comparing aluminum sputter coated electrodes with conventional electrodes with Al current collectors.

  15. Is the Aluminum Hypothesis Dead?

    OpenAIRE

    Lidsky, Theodore I.

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed w...

  16. High energy density aluminum battery

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Gilbert M.; Paranthaman, Mariappan Parans; Dai, Sheng; Dudney, Nancy J.; Manthiram, Arumugan; McIntyre, Timothy J.; Sun, Xiao-Guang; Liu, Hansan

    2016-10-11

    Compositions and methods of making are provided for a high energy density aluminum battery. The battery comprises an anode comprising aluminum metal. The battery further comprises a cathode comprising a material capable of intercalating aluminum or lithium ions during a discharge cycle and deintercalating the aluminum or lithium ions during a charge cycle. The battery further comprises an electrolyte capable of supporting reversible deposition and stripping of aluminum at the anode, and reversible intercalation and deintercalation of aluminum or lithium at the cathode.

  17. PARTICLE COATING BY CHEMICAL VAPOR DEPOSITION IN A FLUIDI7ED BED REACTOR

    Institute of Scientific and Technical Information of China (English)

    Gregor; Czok; Joachim; Werther

    2005-01-01

    Aluminum coatings were created onto glass beads by chemical vapor deposition in a fluidized bed reactor at different temperatures. Nitrogen was enriched with Triisobutylaluminum (TIBA) vapor and the latter was thermally decomposed inside the fluidized bed to deposit the elemental aluminum. To ensure homogeneous coating on the bed material, the fluidizing conditions necessary to avoid agglomeration were investigated for a broad range of temperatures.The deposition reaction was modeled on the basis of a discrete particle simulation to gain insight into homogeneity and thickness of the coating throughout the bed material. In particular, the take-up of aluminum was traced for selected particles that exhibited a large mass of deposited aluminum.

  18. The aluminum smelting process.

    Science.gov (United States)

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development.

  19. Passivation and Stabilization of Aluminum Nanoparticles for Energetic Materials

    Directory of Open Access Journals (Sweden)

    Matthew Flannery

    2015-01-01

    Full Text Available In aircraft applications, fuel is used not only as a propellant but also as a coolant and improving both the thermal conductivity and combustion enthalpy of the fuel is beneficial in these applications. These properties can be enhanced by dispersing aluminum nanoparticles into the fuel; however, the nanoparticles require stabilization from agglomeration and passivation from oxidation in order for these benefits to be realized in aircraft applications. To provide this passivation and stabilization, aluminum nanoparticles were encapsulated with a coating by the plasma enhanced chemical vapor deposition (PE-CVD method from toluene precursors. The thermal conductivity, combustion and ignition properties, and stability of the nanoparticles dispersed in RP-2 fuel were subsequently evaluated. In addition, the effect of dispersing aluminum nanoparticles in RP-2 fuel on the erosion rate of fuel nozzles was evaluated. The dispersion of PE-CVD coated aluminum nanoparticles at a concentration of 3.0% by volume exhibited a 17.7% and 0.9% increase in thermal conductivity and volumetric enthalpy of combustion, respectively, compared to the baseline RP-2 fuel. Additionally, particle size analysis (PSA of the PE-CVD coated aluminum nanofuel exhibited retention of particle size over a five-month storage period and erosion testing of a 1 mm stainless steel nozzle exhibited a negligible 1% change in discharge coefficient after 100 hours of testing.

  20. Clinical biochemistry of aluminum

    Energy Technology Data Exchange (ETDEWEB)

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  1. Thermal Shock Property of Al/Ni-ZrO2 Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    FAN Jin-juan; WANG Quan-sheng; ZHANG Wei-fang

    2004-01-01

    Al/Ni-ZrO2 gradient thermal barrier coatings are made on aluminum substrate using plasma spraying method and one direction thermal shock properties of the coatings are studied in this paper. The results show that pores in coatings link to form cracks vertical to coating surface. They go through the whole ZrO2 coating once vertical cracks form. When thermal shock cycles increase, horizontal cracks that result in coatings failure forms in the coatings and interface. And vertical cracks delay appearance of horizontal cracks and enhance thermal shock property of coatings. Failure mechanisms of coating thermal shock are discussed using experiments and finite element method.

  2. Thermal Shock Property of Al/Ni-ZrO2 Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    FANJin-juan; WANGQuan-sheng; ZHANGWei-fang

    2004-01-01

    Al/Ni-ZrO2 gradient thermal barrier coatings are made on aluminum substrate using plasma spraying method and one direction thermal shock properties of the coatings are studied in this paper. The results show that pores in coatings link to form cracks vertical to coating surface. They go through the whole ZrO2 coating once vertical cracks form. When thermal shock cycles increase, horizontal cracks that result in coatings failure forms in the coatings and interface. And vertical cracks delay appearance of horizontal cracks and enhance thermal shock property of coatings. Failure mechanisms of coating thermal shock are discussed using experiments and finite element method.

  3. Burning characteristics of individual aluminum/aluminum oxide particles

    OpenAIRE

    Ruttenberg, Eric C.

    1996-01-01

    Approved for public release; distribution is unlimited An experimental investigation was conducted in which the burning characteristics of individual aluminum/aluminum oxide particles were measured using a windowed combustion bomb at atmospheric pressure and under gravity-fall conditions. A scanning electron microscope (SEM) was used to measure the size distribution of the initial aluminum particles and the aluminum oxide residue. Analysis of the residue indicated that the mass of aluminum...

  4. Purifying Aluminum by Vacuum Distillation

    Science.gov (United States)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  5. Corrosion fatigue of 2219-T87 aluminum alloy

    Science.gov (United States)

    Mcmillan, V. C.

    1986-01-01

    Corrosion fatigue studies were conducted on bare, chemical conversion coated, and anodized 2219-T87 aluminum alloy. These tests were performed using a rotating beam machine running at a velocity of 2500 rpm. The corrosive environments tested were distilled water, 100 ppm NaCl, and 3.5 percent NaCl. Results were compared to the endurance limit in air. An evaluation of the effect of protective coatings on corrosion fatigue was made by comparing the fatigue properties of specimens with coatings to those without.

  6. Laser welding-brazing and numerical simulation of zinc-coated steel and 6016 aluminum alloy%镀Zn钢-6016铝合金异种金属的激光熔钎焊及数值模拟

    Institute of Scientific and Technical Information of China (English)

    周惦武; 吴平; 彭利; 张屹; 陈根余

    2012-01-01

    熔钎焊是抑制或减少钢/铝异种金属激光焊接过程中FeAl脆性金属间化合物产生的有效工艺方法.采用光纤激光器,不添加任何钎料,对1.2 mm厚DC56D+ZF镀锌钢和6016铝合金平板试件进行激光搭接焊试验,利用MATLAB软件,针对焊接过程的实际情况,在一定的基本假设下建立准稳态下钢/铝异种金属激光焊接熔池形状的数学模型,基于准稳态形状控制方程数值计算获得的熔池几何形状分布,结合试验来调整焊接工艺参数,获得最佳焊接成形,利用卧式金相显微镜、扫描电镜和X射线衍射仪等手段研究焊接接头各区域的金相组织、主要元素分布与物相组成.结果表明:焊接激光束照射搭接在钢板上的铝板对接焊缝时,焊接功率和焊接速度对熔池几何形状的影响较大,随着激光功率的增大,熔深增加;而随着焊接速度的增加,熔深却变浅.当焊接功率为1 600~1 800W、焊接速度v=30 mm/s、离焦量D=0 mm时,焊缝成形性良好,无明显裂纹、气孔等缺陷,焊接接头区域存在一个台阶状结构,在平台区域,钢/铝两钟金属存在明显的界限,界面结合依靠液态的铝在钢母材表面上的润湿、填充和铺展等作用;下凹区域,钢/铝熔合较好,Fe和Al元素的混合区宽度较大,未形成明显的FeAl脆性金属间化合物,Fe和Al的热扩散是该区域界面结合的主要原因.%The laser welding-brazing is an effective process to inhibit or reduce FeAl brittle intermetallic compound produced during laser welding-brazing of steel and aluminum alloy. The laser lap welding test was carried out based on the DC56D+ZF galvanized steel with thickness of 1.2 mm and the 6016 aluminum alloy with the fiber laser. The Matlab software was used, according to the actual situation of welding process, the steel and aluminum dissimilar metal laser welding pool shapes of the mathematical model in the flight quasi-steady state was established under

  7. Effect of vapor phase corrosion inhibitor on microbial corrosion of aluminum alloys.

    Science.gov (United States)

    Yang, S S; Ku, C H; Bor, H J; Lin, Y T

    1996-02-01

    Vapor phase corrosion inhibitors were used to investigate the antimicrobial activities and anticorrosion of aluminum alloy. Aspergillus flavus, A. niger, A. versicolor, Chaetomium globosum and Penicillium funiculosum had moderate to abundant growth on the aluminum alloy AA 1100 at Aw 0.901, while there was less growth at Aw 0.842. High humidity stimulated microbial growth and induced microbial corrosion. Dicyclohexylammonium carbonate had a high inhibitory effect on the growth of test fungi and the microbial corrosion of aluminum alloy, dicyclohexylammonium caprate and dicyclohexylammonium stearate were the next. Aluminum alloy coating with vapor phase corrosion inhibitor could prevent microbial growth and retard microbial corrosion. PMID:10592784

  8. Status of NEG Coating at ESRF

    CERN Document Server

    Hahn, Michael

    2005-01-01

    The ESRF non-evaporable getter (NEG) coating facility is in operation since two years now. A large part of the insertion device straight sections of the electron storage ring has been equipped with in-house coated 5m long aluminum vacuum chambers with an inner vertical aperture of 8 mm. Operational experience with different coating parameters leading to different film thicknesses will be given and compared to bremsstrahlung data. The paper deals also with improvements of the coating production and chamber preparation, and describes some aspects of NEG coating data acquisition, visualization, and remote control. The R&D program leading to a more powerful DC solenoidal coating tool to further improve the NEG coating production throughput and quality aspects is also discussed.

  9. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  10. WC-Co/Al Multilayer Coatings by Warm Spray Deposition

    Science.gov (United States)

    Watanabe, Makoto; Komatsu, Masayuki; Kuroda, Seiji

    2012-06-01

    WC-Co/aluminum multilayer coatings have been developed by using warm spray deposition to improve fracture toughness and damage tolerance of conventional WC-Co coatings and to investigate the effects of ductile layer addition on their fracture properties. Prior to depositing the multilayer coatings, the mechanical properties of three metal coatings of aluminum, copper, and titanium, which were deposited by warm spraying, were evaluated. The aluminum coating showed excellent ductility among them and was selected for use as ductile layers for the multilayer coatings. The fracture behavior of WC-Co/Al coatings was examined by the four-point bending test. The multilayer coatings did not break in a brittle manner after reaching maximum load, but exhibited a plateau as a result of the ductility of the aluminum layers. The fracture behavior was compared with the finite element analysis results, and they showed good agreement in a general trend. It has been concluded that ductile metal reinforcements, by advanced thermal spray techniques such as warm spray deposition, are very effective to enhance the toughness and damage tolerance of sprayed cermet coatings.

  11. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  12. Standard practice for characterization of coatings using conformable Eddy-Current sensors without coating reference standards

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This practice covers the use of conformable eddy-current sensors for nondestructive characterization of coatings without standardization on coated reference parts. It includes the following: (1) thickness measurement of a conductive coating on a conductive substrate, (2) detection and characterization of local regions of increased porosity of a conductive coating, and (3) measurement of thickness for nonconductive coatings on a conductive substrate or on a conductive coating. This practice includes only nonmagnetic coatings on either magnetic (μ ≠ μ0) or nonmagnetic (μ = μ0) substrates. This practice can also be used to measure the effective thickness of a process-affected zone (for example, shot peened layer for aluminum alloys, alpha case for titanium alloys). For specific types of coated parts, the user may need a more specific procedure tailored to a specific application.

  13. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    sprue-wells should be evaluated. In order for a runner extension to operate efficiently, it must have a small squared cross-section. If it is tapered, the first metal to enter the first metal to enter the system is not effectively trapped. If the cross section is large, there is less turbulence when the aluminum enters the mold cavity in comparison to the smaller cross sectioned, squared runner. However, a large runner reduces yield. In bottom-feeding gating systems, a filter can significantly improve the filling of the casting. The filter helps to slow the metal flow rate enough to reduce jetting into the mold cavity. In top feeding gating systems, a filter can initially slow the metal flow rate, but because the metal drops after passing the filter, high velocities are achieved during free fall when a filter is in place. Side feeding gating systems provide less turbulent flow into the mold cavity. The flow is comparable to a bottom-feeding gating system with a filter. Using properly designed side-gating system instead of a bottom-feeding system with a filter can potentially save the cost of the filter. Rough coatings promote better fill than smooth coatings. This conclusion seems at first counter intuitive. One tends to assume a rough coating creates more friction resistance to the flow of molten metal. In actuality the molten aluminum stream flows inside an oxide film envelope. When this film rests on top of the ridges of a rough coating the microscopic air pockets between the coating and the oxide film provide more thermal insulation than in a smooth coating. This insulation promotes longer feeding distances in the mold as demonstrated in the experiments. Much of this work is applicable to vertically parted sand molds as well, although the heat transfer conditions do vary from a metal mold generally used in permanent molding of aluminum. The flow measurements were conducted using graphite molds and real time X-Ray radiography recorded at a rate of 30 images per

  14. Solar Selective Coatings Developed for Space Power Applications

    Science.gov (United States)

    Jaworske, Donald A.

    2002-01-01

    A solar collector having the combined properties of high solar absorptance, low infrared emittance, and high thermal conductivity is envisioned for space power applications on minisatellites. A high solar absorptance is needed to collect as much of the incident solar radiation as possible and a low infrared emittance is needed to minimize radiant energy losses. A lightweight material having a high thermal conductivity is needed to transport the absorbed energy to where it is needed. Such a solar collector may be used with a low temperature-differential heat engine to provide electric power to the minisatellite components or as a source of thermal energy for a thermal bus that would heat remote regions of the spacecraft. The key to such a collector is the use of cermet coatings. Cermet coatings are composed of molecular islands of metal embedded in a three-dimensional matrix of dielectric. Recent research on molecular mixtures of aluminum and aluminum oxide at the NASA Glenn Research Center has yielded cermet coatings with a solar absorptance a of 0.797 and an infrared emittance epsilon of 0.131, yielding an alpha/epsilon ratio of 6. Although additional work is needed to further increase the alpha/epsilon ratio, these coatings are attractive owing to their potential durability in the space environment. The aluminum oxide surface should provide substantial protection from the atomic oxygen found in low Earth orbit. To help minimize emittance, these coatings are deposited on a smooth surface. The selected surface is aluminum that has been diamond turned to a mirror finish. Cermet coatings are manufactured by sputter deposition. To achieve the desired variable composition, Glenn's researchers implemented a novel approach using a cylindrical target composed of aluminum and aluminum oxide. Rotating the cylinder during the deposition process yields a coating of variable composition. A photograph of the custom-made aluminum and aluminum oxide cylindrical target installed

  15. Effect of Al coating conditions on laser weldability of Al coated steel sheet

    Institute of Scientific and Technical Information of China (English)

    Jung-Han LEE; Jong-Do KIM; Jin-Seok OH; Seo-Jeong PARK

    2009-01-01

    Al coated steel sheets with excellent heat resistance, thermal reflection, and corrosion resistance are widely used in various applications. The laser weldability of the Al coated steel sheet for full penetration welding was reported. The phenomenon caused by intermixed aluminum and behavior of aluminum in the weld were investigated. Al coated steel sheets that have various thickness and coating mass were prepared for laser welding. The effects of parameters such as welding conditions and Al coating conditions were investigated. Al content mixed in the weld after laser welding was evaluated, and then a correlation between the mixed Al and mechanical properties was investigated. The results show that the Al-rich zones which have Fe-Al intermetallic compounds are found in the weld. The intermetallic compounds cause the decreased strength of the weld.

  16. 铝表面钽/镝/铅复合涂层组织结构的研究%Structure of Tantalum, Dysprosium and Lead Composite Coating onAluminum Substrate

    Institute of Scientific and Technical Information of China (English)

    蒋驰; 张鹏程; 肖云峰; 税毅; 王述刚; 刘春荣

    2001-01-01

    在铝材基体上,综合应用等离子喷涂和电弧喷涂等热喷涂方法,喷涂钽、镝、铅等材料,制备具有辐射屏蔽效应的多层复合涂层。用光学显微镜和SEM对复合涂层的组织结构进行了观察分析,定量分析了涂层的化学成分,测量了喷涂样品的平面度误差和涂层重量。结果表明,涂层之间结合紧密,组织均匀致密,孔隙率低,满足了辐射屏蔽要求,达到了预期效果。%Cailiao Baohu 2001, 34(1), 19~19(Ch). Thetantalum, dysrosium and lead composite coating on aluminium substrate wasprepared by thermal and plasma spraying The composition, structure, den-sity and flatness of the coating were determined by OM, SEM and EDAX. Itwas shown that the coating was homogeneous and compact in structure. Itcould meet the requirements of radiation screening

  17. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  18. SAPO-34 coated adsorbent heat exchanger for adsorption chillers

    International Nuclear Information System (INIS)

    In this work, adsorbent coatings on aluminum surfaces were prepared by dip-coating method starting from a water suspension of SAPO-34 zeolite and a silane-based binder. Silane-zeolite coatings morphology and surface coverage grade were evaluated by scanning electron microscopy. Adhesive and mechanical properties were evaluated by peel, pull-off, impact and micro-hardness tests, confirming the good interaction between metal substrate, binder and zeolite. Adsorption equilibrium and kinetics of water vapour adsorption on the adsorbent coating were studied in the range T = 30–150 °C and pH2O = 11 mbar using a CAHN 2000 thermo-balance. It was found that, in the investigated conditions, the organic binder doesn't affect the water adsorption capacity and adsorption kinetics of the original SAPO-34 zeolite. Subsequently, the zeolite coating was applied on a finned flat-tubes aluminum heat exchanger realizing a full-scale AdHEx with an uniform adsorbent coating 0.1 mm thick and a metal/adsorbent mass ratio = 6. The cooling capacity of the realized coated AdHEx was measured by a lab-scale adsorption chiller under realistic operating conditions for air conditioning applications. The coated AdHEx produced up to 675 W/kgads specific cooling power with a cycle time of 5 min. Adsorption stability of the coated adsorber subjected to 600 sorption cycles was successfully verified. - Highlights: • Adsorbent coatings on aluminum surfaces were prepared by dip-coating method. • Silane-zeolite coatings morphology, and mechanical properties were studied. • The zeolite coating was applied on a finned flat-tubes aluminum heat exchanger. • The coated AdHEx was tested in a lab scale adsorption chiller

  19. Effect of Surface Coatings on Cylinders Exposed to Underwater Shock

    Directory of Open Access Journals (Sweden)

    Y.W. Kwon

    1994-01-01

    Full Text Available The response of a coated cylinder (metallic cylinder coated with a rubber material subjected to an underwater explosion is analyzed numerically. The dynamic response of the coated cylinder appears to be adversely affected when impacted by an underwater shock wave under certain conditions of geometry and material properties of the coating. When adversely affected, significant deviations in values of axial stress, hoop stress, and strain are observed. The coated cylinder exhibits a larger deformation and higher internal energy in the metallic material. Rubber coatings appeared to inhibit energy dissipation from the metallic material to the surrounding water medium. A parametric study of various coatings was performed on both aluminum and steel cylinders. The adverse effect of the coating decreased when the stiffness of the rubber layer increased, indicating the existence of a threshold value. The results of this study indicate that the stiffness of the coating is a critical factor to the shock hardening of the coated cylinder.

  20. Aluminum, parathyroid hormone, and osteomalacia

    Energy Technology Data Exchange (ETDEWEB)

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  1. Surface chemistry and reactivity of skin-passed hot dip galvanized coating

    OpenAIRE

    Mataigne, Jean-Michel; Vaché, Véronique; Repoux, Monique

    2009-01-01

    GI coatings are covered by a very thin aluminum layer that precipitates after wiping. Anisotropic growing of zinc crystals during solidification induces a strong basal texture in GI coatings. Skin-pass induced changes in GI coating surface chemistry, crystallography and reactivity have been assessed. Local coating analyses have been performed (XPS, TOF-SIMS) in order to describe local effects of roughness indentation during skin-pass on coating characteristics. A laboratory bi-crushing device...

  2. Fabrication of aluminum foam from aluminum scrap Hamza

    Directory of Open Access Journals (Sweden)

    O. A. Osman1 ,

    2015-02-01

    Full Text Available In this study the optimum parameters affecting the preparation of aluminum foam from recycled aluminum were studied, these parameters are: temperature, CaCO3 to aluminum scrap wt. ratio as foaming agent, Al2O3 to aluminum scrap wt. ratio as thickening agent, and stirring time. The results show that, the optimum parameters are the temperature ranged from 800 to 850oC, CaCO3 to aluminum scrap wt. ratio was 5%, Al2O3 to aluminum scrap wt. ratio was 3% and stirring time was 45 second with stirring speed 1200 rpm. The produced foam apparent densities ranged from 0.40-0.60 g/cm3. The microstructure of aluminum foam was examined by using SEM, EDX and XRD, the results show that, the aluminum pores were uniformly distributed along the all matrices and the cell walls covered by thin oxide film.

  3. Study on corrosion resistance of the BTESPT silane cooperating with rare earth cerium on the surface of aluminum-tube

    Institute of Scientific and Technical Information of China (English)

    肖围; 满瑞林; 缪畅; 彭天兰

    2010-01-01

    Bis-3-(triethoxysilyl)propyltetrasulfide(BTESPT) silane-rare earth cerium composite coatings on aluminum-tube were prepared at 60 °C by immersion method.The performance of composite coatings to protect the aluminum-tube against corrosion was investigated with potentiodynamic polarization curves,electrochemical impedance spectroscopy(EIS),and salt spray test(SST).The results of potentiodynamic polarization curves and EIS indicated that the self-corrosion current decreased by two orders of magnitude and the i...

  4. Thermal Decoating of Aerospace Aluminum Alloys for Aircraft Recycling

    Science.gov (United States)

    Muñiz Lerma, Jose Alberto; Jung, In-Ho; Brochu, Mathieu

    2016-06-01

    Recycling of aircraft aluminum alloys can be complex due to the presence of their corrosion protection coating that includes inorganic compounds containing Cr(VI). In this study, the characterization and thermal degradation behavior of the coating on aluminum substrates coming from an aircraft destined for recycling are presented. Elements such as Sr, Cr, Si, Ba, Ti, S, C, and O were found in three different layers by EDS elemental mapping corresponding to SrCrO4, Rutile-TiO2, SiO2, and BaSO4 with an overall particle size D 50 = 1.96 µm. The thermal degradation profile analyzed by TGA showed four different stages. The temperature of complete degradation at the fourth stage occurred at 753.15 K (480 °C) at lower heating rates. At higher heating rates and holding an isotherm at the same temperature, the residence time to fully decompose the aircraft coating has been estimated as 4.0 ± 0.2 minutes. The activation energy calculated by the Flynn-Wall-Ozawa and the modified Coats-Redfern methods for multiple fraction of decomposition showed a non-constant behavior indicating the complexity of the reaction. Finally, the concentration of Cr(VI) released to the environment during thermal decoating was obtained by UV-Vis spectroscopy. It was found that 2.6 ± 0.1 µg of Cr(VI)/mm2 of aluminum substrate could be released unless adequate particle controls are used.

  5. 防锈铝板/镀锌钢板异种金属冷金属过渡熔钎焊接头的组织与抗拉强度%Microstructure and Tensile Strength of Rust-Proof Aluminum Plate and Zinc-Coated Steel Plates Braze-Weld Joint Prepared by Cold Metal Transfer

    Institute of Scientific and Technical Information of China (English)

    冯曰海; 王克鸿; 高飞; 杜刚

    2013-01-01

    The cold metal transfer (CMT) brazing-welding process was used to weld dissimilar metals of LF21 rust-proof aluminum plate and DD51D+Z zinc-coated steel plate,and the microstructure and tensile strength of the joint were studied.The results show that the compound layer of middle interface zone of the braze-weld joint was intermetallic compound FeAla with thickness of 4-6 μm.The average transverse tensile strength of the joint was up to 77 MPa and strength coefficient was 0.6.%采用冷金属过渡(CMT)熔钎焊接工艺,对LF21防锈铝板和DD51D+Z镀锌钢板进行了异种金属的连接,对接头的显微组织和抗拉强度进行了研究.结果表明:防锈铝板和镀锌钢板的熔钎焊接头的中间界面区化合物为4~6 μm厚的FeAl3金属间化合物,接头的平均横向抗拉强度为77MPa,接头的强度系数为0.6.

  6. Aluminum Hydroxide and Magnesium Hydroxide

    Science.gov (United States)

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  7. Regeneration of aluminum hydride

    Science.gov (United States)

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  8. Weathering of Thermal Control Coatings

    Science.gov (United States)

    Jaworske, Donald A.; Tuan, George C.; Westheimer, David T.; Peters, Wanda C.; Kauder, Lonny R.; Triolo, Jack J.

    2007-01-01

    Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an applique. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliques upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel. This is a challenge, as new composite radiator panels are being considered as replacements for the aluminum panels used previously. Various thermal control paints, coatings, and appliques were applied to aluminum and isocyanate ester composite coupons and were exposed for 30 days at the Atmospheric Exposure Site of the Kennedy Space Center s Beach Corrosion Facility for the purpose of identifying their durability to weathering. Selected coupons were subsequently exposed to simulated solar wind and vacuum ultraviolet radiation to identify the effect of a simulated space environment on the as-weathered surfaces. Optical properties and adhesion testing were used to document the durability of the paints and coatings. The purpose of this paper is to present the results of the weathering testing and to summarize the durability of several thermal control paints, coatings, and appliques to weathering and postweathering environments.

  9. Effect of Cerium on Oxidation Resistance and Microstructure of Hot Dip Aluminum Coating on HP40Nb Steel%Ce对热浸镀铝HP40Nb钢氧化行为及组织的影响研究

    Institute of Scientific and Technical Information of China (English)

    钱庆生; 李海; 王芝秀; 史志欣; 王秀丽

    2012-01-01

    通过SEM,EDS和XRD研究了Ce对HP40Nb热浸镀铝层组织结构和高温抗氧化性能的影响.结果表明,热浸镀过程中添加质量分数1%Ce促进了镀层外层中Fe2Al5和Fe4Al3Ce相的生成,抑制了内层Fe2Al5相长大;在1 000 ℃/4 h扩散处理过程中,Ce促进了γ向α相的转变以及α相中Ni3Al相的析出,并在渗层内层中生成富Ce相;800C/360 h氧化后,Ce促使渗层外层生成少量Fe2Al5和Cr3Si相,并使渗层外层组织均匀致密;1000℃/360 h氧化后,Ce促使α相长大导致渗层中生成大量的σ相.800℃氧化实验发现1%Ce使渗层组织致密,提高了渗层高温抗氧化性;1 000℃氧化实验发现1%Ce促进了渗层中σ相的生成,阻碍了Al原子的内扩散,保证了氧化过程中渗层表面生成α - Al2O3所需铝含量.%The effect of rare earth Ce on the microstrueture of HDA. coating on HP40Nb steel have been studied by means of SEM,EDS and XRD. The oxidation resistance of the coating was also studied at 800 ℃ and 1000t for 360 h respectively. The results show that the specimen after hot dipped All % Ce can promote the formation of Fe2 Al5 and Fe4 Al3Ce phase at the outer layer,while inhibit the growth of Fe2Al5 at the inner layer;In the diffusion processing at 1 000 ℃ for 4 h,rare earth Ce promoted the transformation from the a phase to γ phase and the precipitation of Ni3 Al in the phase of a,meanwhile produced the Ce-rich phase in the inner diffusion layer; After the cyclic oxidation test at 800 ℃ for 360 h,the outer diffusion layer generated little Fe2 Al5 and Cr3 Si phase and became homogeneously and densely promoted by the rare earth Ce; After the cyclic oxidation test at 1 000 ℃ for 360 h, the rare earth Ce promoted the growth of a phase and produced considerable σ phase at the diffusion layer. In the cyclic oxidation progress at 800 ℃ for 360h,the rare earth Ce can improve the high-temperature oxidation resistance because of the dense diffusion layer;In the

  10. China’s Aluminum Resources

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> The aluminum industry makes one of the keyindustries in China’s industrial and agriculturalmodernization and features a high degree ofrelevance with all industries.Of all the 124existing industries in China,113 use aluminum,representing an industrial relevance rate of91%.The consumption of aluminum is also ofhigh relevance with China’s GDP.

  11. UV-Shifted Durable Silver Coating for Astronomical Mirrors

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, N.L.; Wolfe, J.

    2000-06-01

    Silver has the highest reflectance of all of the metals, but it tarnishes in the presence of sulfides, chlorides, and oxides in the atmosphere. Also, the silver reflectance is very low at wavelengths below 400 nm making aluminum more desirable mirror coating for the UV region. They have found a way to prevent silver tarnishing by sandwiching the silver layer between two thin layers of NiCrN{sub x}, and to extend the metal's high reflectance down to 200 nm by depositing the (thin) Ag layer on top of Al. Thus, the uv is transmitted through the thin Ag layer below 400 nm wavelength, and is reflected from the Al layer underneath. This UV-shifted durable coating provides a valuable alternative to the aluminum coating for telescope mirror coatings where high throughput and durability are important considerations. The throughput for a telescope with, say, six reflections from silver coatings is (0.97){sup 6} = 83% compared to (0.92){sup 6} = 60% for aluminum coatings, or 28% less. The use of silver coatings allows more photons to be collected by primary mirror. Aluminum also has a reflectance dip at 850 nm caused by inter-band transitions which is eliminated by placing the thin Ag layer on top. This paper describes a non-tarnishing silver coating having high reflectance down into the UV region. The average specular reflectance is 70%-97% in the near-UV, 95%-99% in the visible region, and {ge} 99% in the infrared region covering the total wavelength range 200 nm to 10,000 nm. Figure 1 compares the reflectance of the UVHR-LLNL silver coating to bare silver and aluminum over-coated with magnesium fluoride over the wavelength range 300 nm to 2000 nm.

  12. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S.; Cheruvu, Narayana Sastry; Liang, Wuwei

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  13. Pingguo Aluminum Faces Dilemma

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    <正>Chinalco Guangxi Pinggjuo Branch is an exemplary company of Chinalco. Many of its indicators including technology, management standard, and profit rank in leading position in the industry, but such a pace-setter company is also facing the dilemma of overstock of Alumina products, and loss in electrolytic aluminum business.

  14. Applied Electrochemistry of Aluminum

    DEFF Research Database (Denmark)

    Li, Qingfeng; Qiu, Zhuxian

    Electrochemistry of aluminum is of special importance from both theoretical and technological point of view. It covers a wide range of electrolyte systems from molten fluoride melts at around 1000oC to room temperature molten salts, from aqueous to various organic media and from liquid to solid...

  15. Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

    Directory of Open Access Journals (Sweden)

    Nanbu H.

    2010-06-01

    Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

  16. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Feng [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Jiang, Shuyun, E-mail: jiangshy@seu.edu.cn [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Liang, Jun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, 730000 (China)

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  17. Structure and sliding wear behavior of 321 stainless steel/Al composite coating deposited by high velocity arc spraying technique

    Institute of Scientific and Technical Information of China (English)

    CHEN Yong-xiong; XU Bin-shi; LIU Yan; LIANG Xiu-bing; XU Yi

    2008-01-01

    A typical 321 stainless steel/aluminum composite coating (321/Al coating) was prepared by high velocity arc spraying technique (HVAS) with 321 stainless steel wire as the anode and aluminum wire as the cathode.The traditional 321 stainless steel coating was also prepared for comparison.Tribological properties of the coatings were evaluated with the ring-block wear tester under different conditions.The structure and worn surface of the coatings were analyzed by scanning electron microscopy (SEM),X-ray diffractometry (XRD) and energy dispersion spectroscopy (EDS).The results show that,except for aluminum phase addition in tne 321/Al coating,no other phases are created compared with the 321 coating.However,due to the addition of aluminum,the 321/Al coating forms a type of "ductile/hard phases inter-deposited" structure and performs quite different tribological behavior.Under the dry sliding condition,the anti-wear property of 321/Al coating is about 42% lower than that of 321 coating.Butunder the oil lubricated conditions with or without 32h oil-dipping pretreatment,the anti-wear property of 321/Al coating is about 9% and 5% higher than that of 321 coating,respectively.The anti-wear mechanism of the composite coating is mainly relevant to the decrease of oxide impurities and the strengthening action resulted from the "ductile/hard phases inter-deposited" coating structure.

  18. New all aluminum alloy ultrahigh vacuum system and fittings

    International Nuclear Information System (INIS)

    The Al-ICF ALFLAT FLANGE corresponds to the ordinary stainless steel Conflat flange. The Al-ICF ALFLAT FLANGE is made of special aluminum alloy 2219-T87 by forging. It has the highest strength at elevated high temperature among all aluminum alloys as well as superior weldability and stress corrosion cracking resistivity. CrN or TiC coating on the flange surface by ion plating. The CrN or TiC treatment on the surface gave nearly protection against sticking between the knife edge of the flange and the aluminum gasket and surface scratching. Sealing surface of the knife edge for the Helicoflex is finished to a smooth mirror surface by a diamond tool. (author)

  19. Dielectric Coatings for IACT Mirrors

    CERN Document Server

    Förster, A; Chadwick, P; Held, M

    2013-01-01

    Imaging Atmospheric Cherenkov Telescopes for very-high energy gamma-ray astronomy need mirror with high reflectance roughly in the wavelength between 300 and 550 nm. The current standard reflective layer of such mirrors is aluminum. Being permanently exposed to the environment they show a constant degradation over the years. New and improved dielectric coatings have been developed to enhance their resistance to environmental impact and to extend their possible lifetime. In addition, these customized coatings have an increased reflectance of over 95% and are designed to significantly lower the night-sky background contribution. The development of such coatings for mirrors with areas up to 2 m2 and low application temperatures to suite the composite materials used for the new mirror susbtrates of the Cherenkov Telescope Array (CTA) and the results of extensive durability tests are presented.

  20. Filament theory based WORM memory devices using aluminum/poly(9-vinylcarbazole)/aluminum structures.

    Science.gov (United States)

    Suresh, Aswin; Krishnakumar, Govind; Namboothiry, Manoj A G

    2014-07-14

    Spin coated poly(N-vinylcarbazole) (PVK) sandwiched between thermally evaporated aluminum (Al) electrodes on a glass substrate showed unipolar Write Once Read Many times (WORM) characteristics. The pristine devices were in the low resistance ON state exhibiting ohmic behavior and at a voltage near -2 V, they switched abruptly to the high resistance OFF state showing space charge limited current (SCLC). We suggest that the rupturing of metallic filaments due to Joule heating may explain the effect. The WORM devices exhibited an ON/OFF ratio of 10(8), a retention of 1000 s and an endurance of ∼10(6) cycles in both ON and OFF states. PMID:24888392

  1. Investigation of metallurgical coatings for automotive applications

    Science.gov (United States)

    Su, Jun Feng

    Metallurgical coatings have been widely used in the automotive industry from component machining, engine daily running to body decoration due to their high hardness, wear resistance, corrosion resistance and low friction coefficient. With high demands in energy saving, weight reduction and limiting environmental impact, the use of new materials such as light Aluminum/magnesium alloys with high strength-weight ratio for engine block and advanced high-strength steel (AHSS) with better performance in crash energy management for die stamping, are increasing. However, challenges are emerging when these new materials are applied such as the wear of the relative soft light alloys and machining tools for hard AHSS. The protective metallurgical coatings are the best option to profit from these new materials' advantages without altering largely in mass production equipments, machinery, tools and human labor. In this dissertation, a plasma electrolytic oxidation (PEO) coating processing on aluminum alloys was introduced in engine cylinder bores to resist wear and corrosion. The tribological behavior of the PEO coatings under boundary and starve lubrication conditions was studied experimentally and numerically for the first time. Experimental results of the PEO coating demonstrated prominent wear resistance and low friction, taking into account the extreme working conditions. The numerical elastohydrodynamic lubrication (EHL) and asperity contact based tribological study also showed a promising approach on designing low friction and high wear resistant PEO coatings. Other than the fabrication of the new coatings, a novel coating evaluation methodology, namely, inclined impact sliding tester was presented in the second part of this dissertation. This methodology has been developed and applied in testing and analyzing physical vapor deposition (PVD)/ chemical vapor deposition (CVD)/PEO coatings. Failure mechanisms of these common metallurgical hard coatings were systematically

  2. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  3. Effect of coating parameters on the microstructure of cerium oxide conversion coatings

    International Nuclear Information System (INIS)

    The microstructure and morphology of cerium oxide conversion coatings prepared under different deposition conditions were characterized by transmission electron microscopy (TEM). The coatings were formed by a spontaneous reaction between a water-based solution containing CeCl3 and aluminum alloy 7075-T6 substrates. Microstructural characterization was performed to determine the crystallinity of the coatings and to obtain a better understanding of the deposition parameters on coating microstructure. The results of TEM imaging and electron diffraction analysis indicated that the as-deposited coating was composed of nanocrystalline particles of a previously unreported cerium compound. The particles of the coatings produced using glycerol as an additive were found to be much finer than those of the coatings prepared in the absence of glycerol. This indicates that glycerol may act as a grain refiner and/or growth inhibitor during coating deposition. After deposition, the coated panels were treated for 5 min in a phosphate sealing solution. The sealing treatment converted the as-deposited coating into hydrated cerium phosphate. Panels coated from solutions containing no glycerol followed by phosphate sealing performed poorly in salt fog tests. With glycerol addition, the corrosion resistance of the coatings that were phosphate sealed improved considerably, achieving an average passing rate of 85%

  4. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    Science.gov (United States)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  5. Bonding mechanism and performance of ceramic coatings by sol-gel process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Thin alumina coatings were prepared on carbide tools to enhance their wear-resistant ability by dip coating from an aluminum alkoxide solution. The coating eventually obtained was perfectly integrated, without any macroscopic defect, and showed good performance in turning medium carbon steel, which presented a novel and promising coating method for cutting tools. The coating morphology before and after heat treatment was examined with the aid of a scanning electron microscope (SEM). The composition of coating and interface layer as well as the crystal structure of coating was characterized by X-ray diffraction (XRD). The elemental distribution near the interlayer was analyzed by electron probe microanalysis (EPMA).

  6. Preparation of NiMoS2 SelfLubricating Composite Coating on Aluminum%铝材表面Ni-MoS2自润复合镀层及其性能

    Institute of Scientific and Technical Information of China (English)

    向军淮; 陈范才; 严旭辉

    2001-01-01

    采用扫描电镜、化学分析法和电化学方法,详细研究了阴极电流密度、镀液温度、镀液中Mo S2微粒浓度等工艺条件对Ni-MoS2自润滑复合镀层硬度及摩擦学性能的影响,获得了制备复合镀层的最佳工艺参数为:MoS2 10 g/L,分散剂0.1 mg/g MoS2,表面活性剂C 10 -6 L/L,pH值4.8,温度55 ℃,Dk=1 A/dm\\+2,空气搅拌。按此工艺获得的复合镀层具有显著的耐磨减摩功效。%The effects of cathodic current density temperature and MoS2 contents in bath on the hardnss and tribological characteristics of NiMoS2 selflubricating composite coating were investigated by SEM and elec-trochemical methods. The optimum technological parameters were MoS2 10 g/L dispering agent 0.1 mg/g MoS2 surfactant 10-6 L/L pH value 4~8 Dk=1 A/dm2 55 ℃ air stirring.

  7. Nanoscale aluminum concaves for light-trapping in organic thin-films

    Science.gov (United States)

    Goszczak, Arkadiusz Jarosław; Adam, Jost; Cielecki, Paweł Piotr; Fiutowski, Jacek; Rubahn, Horst-Günter; Madsen, Morten

    2016-07-01

    Anodic aluminum oxide (AAO) templates, fabricated from oxalic acid and phosphoric acid, lead to non-periodic nanoscale concave structures in their underlying aluminum layer, which are investigated for their field-enhancement properties by applying a thin-film polymer coating based laser ablation technique. Local ablation spots, corresponding to field enhancement on the ridge edges of the aluminum concave nanostructures, are observed in surface-covering polymer films, and confirmed with FDTD studies. The field enhancement leads to improved light absorption in the applied polymer layers, which may be used as an efficient method for enhancing the power conversion efficiency of organic solar cells.

  8. Corrosion control of aluminum surfaces by polypyrrole films: influence of electrolyte

    Directory of Open Access Journals (Sweden)

    Andréa Santos Liu

    2007-06-01

    Full Text Available Polypyrrole (PPy films were galvanostatically deposited on 99.9 wt. (% aluminum electrodes from aqueous solutions containing each carboxylic acid: tartaric, oxalic or citric. Scanning Electron Microscopy (SEM was used to analyze the morphology of the aluminum surfaces coated with the polymeric films. It was observed that the films deposited from tartaric acid medium presented higher homogeneity than those deposited from oxalic and citric acid. Furthermore, the corrosion protection of aluminum surfaces by PPy films was also investigated by potentiodynamic polarization experiments.

  9. Development and engine testing of coatings on diesel engine components, January 1978--December 1978

    Energy Technology Data Exchange (ETDEWEB)

    Kvernes, I.; Fartum, P.; Henriksen, R.

    1979-02-01

    A series of coating has been tested in a laboratory combustion test rig in order to select coating for further testing on valves and pistons onboard ships. These coatings bonded well to the base material, but had different corrosion resistance. A nickel--chromium--aluminum--yttrium alloy proved to be the best alloy coatings as far as corrosion resistance is concerned. High proportion of oxide in a metal coating did increase the corrosion rate. Coatings of nickel--chromium--aluminum--yttrium alloy with an intermediate layer of chromium and a top coat of yttria stabilized zirconia show no sign of corrosion of cracks even after 120 hours testing in the combustion rig or after 6000 hours on a valve plate in a large bore diesel engine in service. A detailed microstructure analysis of the SI-thermalbarrier coating system used in full scale onboard a ship has to be postponed due to delay in getting the valves returned to Norway.

  10. The effect of polymer morphology on the performance of a corrosion inhibiting polypyrrole/aluminum flake composite pigment

    International Nuclear Information System (INIS)

    Two different morphologies of polypyrrole (PPy) aluminum flake composites, namely spherical PPy/Al flake composites and wire PPy/Al flake composites, were synthesized by chemical oxidative polymerization. These composites were characterized by Fourier transform infrared spectroscopy (FT-IR), four point probe conductivity, conductive atomic force microscopy (C-AFM), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). These composites were incorporated into an epoxy primer and coatings were applied on an aluminum alloy (AA 2024-T3) substrate. The coatings were exposed to salt spray according to ASTM B117 and prohesion conditions according to ASTM G85-A5. The corrosion resistance properties were monitored via electrochemical impedance spectroscopy (EIS). The current produced by corrosion reactions on the surface of the substrate was mapped using the scanning vibrating electrode technique (SVET). Galvanic coupling experiments were performed for measurement of galvanic current and mixed potential in controlled environment. It was observed that the morphology of PPy on the surface of aluminum flake has an effect on the conductivity and anticorrosion performance of the pigment. The wire PPy/Al flake composite coatings exhibited better anticorrosion performance than the spherical PPy/Al flake composite coatings and as received aluminum flake coatings. The enhancement in anticorrosion performance was attributed to the unique morphology and electrochemical activity of the PPy on the surface of aluminum flakes. It was also revealed that the wire PPy/Al flake composite coating was sacrificially protecting the AA 2024-T3 substrate in larger defects

  11. Influence of Electrolyte System on Microstructure and Properties of Micro-arc Oxidation Ceramic Coating on Aluminum Alloy%电解液体系对铸造铝合金微弧氧化陶瓷层组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    牛犇; 张晓燕; 孙涛; 周小淞

    2012-01-01

    The micro-arc oxidization orthogonal tests of aluminum alloy casting were carried out in the silicate, the aluminate, the phosphate system. The optimum proportion was found under the optimal sample system. The thickness, surface hardness, surface morphology and phase composition of the sample were compared. The results indicate that the film thickness for silicate system is maximum, the aluminate and phosphate system have little difference; the microhardness in phosphate system is the maximum and the last two other systems have little difference. The three system of micro-arc oxidation coatings of smooth surface, the phosphate system is best, the aluminate system is second, the silicate system is last. The film is composed mainly of α-Al2O3.%在硅酸盐、铝酸盐、磷酸盐体系中分别对铸造铝合金进行微弧氧化正交试验,得到溶液的最佳配比,找出三体系下的最优试样,比较试样的膜厚、表面硬度、表面形貌及相组成.结果表明:膜层厚度为硅酸盐体系下的最大,铝酸盐和磷酸盐体系的差别不大,显微硬度磷酸盐体系下最大其他两体系相差不大;三体系微弧氧化膜表面光滑其中磷酸盐最好,铝酸盐次之,硅酸盐相对差点;膜层的相组成主要为α -Al2O3.

  12. FORMING A PARTING LAYER OF COATING ON THE SURFACE OF THE MOULD DURING DIE-CASTING

    Directory of Open Access Journals (Sweden)

    A. Pivovarchik

    2015-01-01

    Full Text Available The paper presents the results of research on the study of the possibility of accumulation of the lubricating layer coating on the surface of the separation process of foundry equipment with high pressure die casting aluminum alloys.

  13. Morbus Coats

    Science.gov (United States)

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  14. 21 CFR 73.1645 - Aluminum powder.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  15. Electrodeposition of aluminum and aluminum-magnesium alloys at room temperature

    Institute of Scientific and Technical Information of China (English)

    阚洪敏; 祝跚珊; 张宁; 王晓阳

    2015-01-01

    Electrodeposition of aluminum from benzene-tetrahydrofuran−AlCl3−LiAlH4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and crystal size, including current density, temperature, molar ratio of benzene/tetrahydrofuran and stirring speed. The deposit microstructure was adjusted by changing the parameters, and the optimum operating conditions were determined. Dense, bright and adherent aluminum coatings were obtained over a wide range of current densities (10−25 mA/cm2), molar ratio of benzene and tetrahydrofuran (4:1 to 7:8) and stirring speeds (200−500 r/min). Smaller grain sizes and well-adhered deposits were obtained at lower temperatures. Aluminum-magnesium alloys could potentially be used as hydrogen storage materials. A novel method for Al−Mg deposition was proposed by using pure Mg anodes in the organic solvents system benzene-tetrahydrofuran−AlCl3−LiAlH4. XRD shows that the aluminum−magnesium alloys are mainly Al3Mg2 and Al12Mg17.

  16. Analyzing the performance of diamond-coated micro end mills.

    Energy Technology Data Exchange (ETDEWEB)

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania

    2009-06-01

    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  17. Improved oxidation resistance of thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K.G.; Hertter, M. [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Werkstoffe im Maschinenbau

    1999-11-01

    In order to improve the engine output and the efficiency of gas turbines, optimized thermal barrier coatings (TBCs) are required to protect the metallic components at high temperatures. In common TBC-systems, consisting of a Ni-base alloy substrate/MCrAlY-bond coat/ZrO{sub 2}7 wt.% Y{sub 2}O{sub 3} top coat, an oxide layer grows at the interface bond coat/ceramic under high temperature service, which limits the life of these coatings. In this paper the oxidation resistance of a new triplex TBC-system, consisting of a CoNiCrAlY-bond coat/Pt-modified aluminide coating/ZrO{sub 2}7 wt.% Y{sub 2}O{sub 3}top coat is compared with that of a common TBC-system. The as-coated Pt-aluminide coating consists of an outer region of PtAl{sub 2}+(CoNiPt)Al followed by a single phase layer of (CoNiPt)Al. The results of the oxidation tests at 1000, 1050 and 1100 C in air show excellent oxidation resistance of the triplex TBC-system with the thickest investigated Pt-aluminide coating. In particular, a 28 {mu}m thick Pt-aluminide coating allows the thickness of the oxide layers to be reduced up to 70% compared to the common TBC after 500 h at all examined temperatures. After heat treatment the coating systems were investigated by SEM, EDX and X-ray analysis. Annealing tests with Al{sub 2}O{sub 3} powder indicate which mechanism is probably responsible for the improved oxidation resistance of platinum additions. Platinum is evidently capable of decomposing aluminum oxide at temperatures above 900 C. (orig.)

  18. Fabrication of superhydrophobic nanostructured surface on aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, R.; Farzaneh, M. [Universite du Quebec a Chicoutimi, Chicoutimi, QC (Canada)

    2011-01-15

    A superhydrophobic surface was prepared by consecutive immersion in boiling water and sputtering of polytetrafluoroethylene (PTFE or Teflon registered) on the surface of an aluminum alloy substrate. Immersion in boiling water was used to create a micro-nanostructure on the alloy substrate. Then, the rough surface was coated with RF-sputtered Teflon film. The immersion time in boiling water plays an important role in surface morphology and water repellency of the deposited Teflon coating. Scanning electron microscopy images showed a ''flower-like'' structure in first few minutes of immersion. And as the immersion time lengthened, a ''cornflake'' structure appeared. FTIR analyses of Teflon-like coating deposited on water treated aluminum alloy surfaces showed fluorinated groups, which effectively reduce surface energy. The Teflon-like coating deposited on a rough surface achieved with five-minute immersion in boiling water provided a high static contact angle ({proportional_to}164 ) and low contact angle hysteresis ({proportional_to}4 ). (orig.)

  19. Invisible Display in Aluminum

    DEFF Research Database (Denmark)

    Prichystal, Jan Phuklin; Hansen, Hans Nørgaard; Bladt, Henrik Henriksen

    2005-01-01

    Bang & Olufsen a/s has been working with ideas for invisible integration of displays in metal surfaces. Invisible integration of information displays traditionally has been possible by placing displays behind transparent or semitransparent materials such as plastic or glass. The wish...... for an integrated display in a metal surface is often ruled by design and functionality of a product. The integration of displays in metal surfaces requires metal removal in order to clear the area of the display to some extent. The idea behind an invisible display in Aluminum concerns the processing of a metal...

  20. Double-layer Modiifcation of Water-based Aluminum with SiO2 and Polyacrylic Acid by Sol-gel Process and in situPolymerization

    Institute of Scientific and Technical Information of China (English)

    HE Yuhang; LI Houbin

    2016-01-01

    A double-layer aluminum consisting of an aluminum core and a shell of SiO2 and polyacrylic acid was synthesized. This modiifed aluminum was used to improve the corrosion resistance and dispersive property of aluminum in waterborne media. TEM, FTIR, XPS, and EDX determination showed that PAA and SiO2 were coated on the surface of aluminum. Evolved hydrogen detection showed that the corrosion resistance of composite particle had been markedly improved. Maximum corrosion inhibition efifciency of SiO2 coated aluminum (SiO2@Al) was 95.1% while that of double-layer coated aluminum (PAA/SiO2@Al) was 98.8%. Meanwhile, polyacrylic acid layer improved the agglomeration of aluminum significantly. According to the dispersibility test, the particle size of 50% volume fraction [d(0.5)] of aluminum, SiO2@Al and PAA/SiO2@Al were 42, 53, and 34 μm, respectively.

  1. Neurofibrillary pathology and aluminum in Alzheimer's disease

    OpenAIRE

    Shin, R. W.; Lee, V. M. Y; Trojanowski, J Q

    1995-01-01

    Since the first reports of aluminum-induced neurofibrillary degeneration in experimental animals, extensive studies have been performed to clarify the role played by aluminum in the pathogenesis of Alzheimer's disease (AD). Additional evidence implicating aluminum in AD includes elevated levels of aluminum in the AD brain, epidemiological data linking aluminum exposure to AD, and interactions between aluminum and protein components in the pathological lesions o...

  2. Using AlN-Coated Heat Sink to Improve the Heat Dissipation of LED Packages

    Directory of Open Access Journals (Sweden)

    Jean Ming-Der

    2016-01-01

    Full Text Available This study optimizes aluminum nitride (AlN ceramics, in order to enhance the thermal performance of light-emitting diode (LED packages. AlN coatings are grown on copper/ aluminum substrates as a heat interface material, using an electrostatic spraying process. The effect of the deposition parameters on the coatings is determined. The thermal performance of AlN coated Cu/Al substrates is evaluated in terms of the heat dissipated and compared by measuring the LED case temperature. The structure and properties of the coating are also examined a scanning electron microscopy (SEM. In sum, the thermal performance of the LED is increased and good heat resistance characteristics are obtained. The results show that using AlN ceramic coating on a copper/aluminum substrate increases the thermal performance.

  3. Aluminum Nanoholes for Optical Biosensing

    Directory of Open Access Journals (Sweden)

    Carlos Angulo Barrios

    2015-07-01

    Full Text Available Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (biosensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (biosensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  4. Study on phosphating treatment of aluminum alloy: role of yttrium oxide

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shenglin

    2009-01-01

    Zinc phosphate coatings formed on 6061-Al alloy, after dipping in phosphating solutions containing different amounts of Y2O3(yttrium oxide), were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD) and electrochemical measurements. Significant variations in the morphology and corrosion resistance afforded by zinc phosphate coating were especially observed as Y2O3 in phosphating solution varied from 0 to 40 mg/L. The addition of Y2O3 changed the initial potential of the interface between aluminum alloy substrate and phosphating solution and increased the number of nucleation sites. The phosphate coating thereby was less porous structure and covered the surface of aluminum alloy completely within short phosphating time. Phosphate coating was mainly composed of Zn3(PO4)2-4H2O (hopeite) and AIPO4(aluminum phosphate). Y2O3, as an additive of phosphatization, accelerated precipitation and refined the gain size of phosphate coating. The corrosion resistance of zinc phosphate coating in 3% NaCl solution was improved as shown by po-larization measurement. In the present research, the optimal amount of Y2O3 was 10-20 mg/L, and the optimal phosphating time was 600 s.

  5. Influence of Nano-Al Concentrates on the Corrosion Resistance of Epoxy Coatings

    Institute of Scientific and Technical Information of China (English)

    Yongchun Liang; Fu-Chun Liu; Ming Nie; Shuyan Zhao; Jiedong Lin; En-Hou Han

    2013-01-01

    A two-stage process was used to produce nano-composite epoxy coatings.The first step involved preparing nano-Al concentrates with high concentration and low viscosity,and the second step produced nanocomposite epoxy coatings by mixing the nano-Al concentrates and epoxy resin.Later,the coating was examined with immersion and salt spray tests.The coatings were characterized by electrochemical impedance spectroscopy (EIS),scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS).The results showed that the 5% nano-Al significantly improves the corrosion resistance of the coatings.There are two effects of nano-Al on the coating.Nano-Al is corroded initially to protect the substrate from corrosion,and then the aluminum oxide and aluminum hydroxide were produced after corrosion of nano-Al,which hindered the transmission of corrosion fluid into the coatings.

  6. Preparation of Metallurgical Ceramic Coatings on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Micro-arc oxidation (MAO) is a novel surface technique for producing ceramic coatings on valve metals and their alloys. But this promising technique can not be used to steel directly. In this paper metallurgically wedded ceramic coatings was prepared on steel surface with a combined method of arc spraying and microarc oxidation for the first time. The results show that, adhesive strength of the arc spraying aluminum coatings to steel substrate was enhanced after induction remelting, and a metallurgically wedded region was formed between arc spraying coatings and steel substrate. After MAO, ceramic coatings was formed on aluminum coatings, and the ceramic coatings is mainly composed of α-Al2 O3 ,γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase.

  7. Ni-Al composite coatings: Diffusion analysis and coating lifetime estimation

    Energy Technology Data Exchange (ETDEWEB)

    SUSAN,DONALD F.; MARDER,A.R.

    2000-05-09

    The interdiffusion of Ni matrix/Al particle composite coatings and nickel substrates was studied using electron probe microanalysis (EPMA) and a one-dimensional diffusion model. The initial coating microstructure was a two-phase mixture of y(Ni) and y{prime}(Ni{sub 3}Al). The coating/substrate assemblies were aged at 800 to 1,100 C for times up to 2,000 hours. It was found that aluminum losses to the substrate are significant at 1,000 C and above. The experimental results for the diffusion of Al into the substrate were compared to model predictions based on a diffusion equation for a finite layer on an infinite substrate. Using combined experimental and model results, the effects of temperature and coating thickness were determined and a rationale was developed for coating lifetime prediction.

  8. Sprayed coatings

    Science.gov (United States)

    Steffens, H. D.

    1980-03-01

    Thermal spraying is shown to be an efficient means for the protection of surface areas against elevated temperature, wear, corrosion, hot gas corrosion, and erosion in structural aircraft components. Particularly in jet engines, numerous parts are coated by flame, detonation, or plasma spraying techniques. The applied methods of flame, detonation, and plasma spraying are explained, as well as electric arc spraying. Possibilities for spray coatings which meet aircraft service requirements are discussed, as well as methods for quality control, especially nondestructive test methods. In particular, coating characteristics and properties obtained by different spray methods are described, and special attention is paid to low pressure plasma spraying.

  9. Removal Of Optical Coatings Without Polishing

    Science.gov (United States)

    Gourley, Helen

    1980-11-01

    A process for removing antireflection, mirror and polarizer coatings has been developed at ILC, based on work begun by LLL (Applied Optics Vol. 17, No. 12, 15 June 1978 - "Notes on Optical Coating Removal", N.J. Brown). Because of the danger (personnel hazard) involved in the hydrofluoric acid process, we employed an ammonium bifluoride solution, combined with various polishing components. The substrates, generally BK7, are fairly soft and also sensitive to chemical action. Therefore we have limited our polishing materials to aluminum oxide powder graded at 0.1 pm or smaller. For some coatings, no polishing material is used, as the ammonium bifluoride solution is adequate to remove the coating. The resulting clean surface is washed and neutralized, and is then ready for recoating.

  10. Accelerated corrosion test and corrosion failure distribution model of aircraft structural aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Wen-lin; MU Zhi-tao; JIN Ping

    2006-01-01

    Based on corrosion damage data of 10 years for a type of aircraft aluminum alloy, the statistical analysis was conducted by Gumbel, Normal and two parameters Weibull distribution function. The results show that aluminum alloy structural member has the corrosion history of pitting corrosion-intergranular corrosion-exfoliation corrosion, and the maximum corrosion depth is in conformity to normal distribution. The accelerated corrosion test was carried out with the complied equivalent airport accelerated environment spectrum. The corrosion damage failure modes of aluminum alloy structural member indicate that the period of validity of the former protective coating is about 2.5 to 3 years, and that of the novel protective coating is about 4.0 to 4.5 years. The corrosion kinetics law of aluminum spar flange was established by fitting corrosion damage test data. The law indicates two apparent corrosion stages of high strength aluminum alloy section material: pitting corrosion and intergranular corrosion/exfoliation corrosion.The test results agree with the statistical fit result of corrosion data collected from corrosion member in service. The fractional error is 5.8% at the same calendar year. The accelerated corrosion test validates the corrosion kinetics law of aircraft aluminum alloy in service.

  11. Hualu Aluminum Will Construct Large Coal-Power-Aluminum Aluminum Processing Industrial Chain

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    The reporter learned from relevant departments of Baiyin City that in order to further push forward industrial upgrading,fulfill expansion and consolidation of the enterprise,Gansu Hualu Aluminum Co.,Ltd(Hualu Aluminum)will implement Out-Of-City-Into-Park project,

  12. Aluminum Zintl anion moieties within sodium aluminum clusters

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H., E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218 (United States); Schnöckel, Hansgeorg [Institute of Inorganic Chemistry, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany); Eichhorn, Bryan W. [Department of Chemistry, University of Maryland at College Park, College Park, Maryland 20742 (United States); Lee, Mal-Soon; Jena, P. [Department of Physics, Virginia Commonwealth University, Richmond, Virginia 23284 (United States); Kandalam, Anil K., E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Physics, West Chester University of Pennsylvania, West Chester, Pennsylvania 19383 (United States); Kiran, Boggavarapu, E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, McNeese State University, Lake Charles, Louisiana 70609 (United States)

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  13. 76 FR 18521 - Aluminum Extrusions From the People's Republic of China: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2011-04-04

    ... History The following events have occurred since the Department published the Preliminary Determination on... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). From September 17... bright-dip anodized), liquid painted, or powder coated. Aluminum extrusions may also be fabricated,...

  14. Industrial capability to chem-mill aluminum alloy 2219 in T-37 and T-87

    Science.gov (United States)

    Milewski, C., Jr.; Chen, K. C. S.

    1979-01-01

    Procedures and chemical baths were developed for chem-milling aluminum alloy 2219. Using a series of sample etchings, it was found that good etching results could be obtained by using 'white plastic for porcelain repair (toluol, xylol, and petroleum distillates)' on top of cellosolve acetate as resist coatings and ferric chloride as on etchant.

  15. Anodized aluminum foil coil with 538/sup 0/C capabilities. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, H.F.

    1980-11-01

    Solenoid coils were fabricated using barrier anodized aluminum foil as the insulated conductor. Barrier anodization provided a thin turn-to-turn insulation. To construct the coil, wire leads were laser welded to straps that were welded to the foil. The assembled coil was dip coated in Resin 100 for overall insulation.

  16. Hard coatings

    OpenAIRE

    Dan, J.; Boving, H.; Hintermann, H.

    1993-01-01

    Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many process...

  17. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  18. Localized coating removal using plastic media blasting

    Science.gov (United States)

    Novak, Howard L.; Wyckoff, Michael G.; Zook, Lee M.

    1988-01-01

    Steps taken to qualify the use of plastic media blasting for safely and effectively removing paint and other coatings from solid rocket booster aluminum structures are described. As a result of the effort, an improvement was made in the design of surface finishing equipment for processing flight hardware, in addition to a potentially patentable idea on improved plastic media composition. The general arrangement of the blast equipment and the nozzle configuration are presented.

  19. Controlled Emissivity Coatings to Delay Ignition of Polyethylene

    OpenAIRE

    Rodolphe Sonnier; Laurent Ferry; Benjamin Gallard; Abderrahim Boudenne; François Lavaud

    2015-01-01

    Semi-opaque to opaque films containing small amounts of various aluminium particles to decrease emissivity were easily prepared and coated onto low-density polyethylene (LDPE) sheets. The thermal-radiative properties (reflectivity, transmissivity and absorptivity) of the films were measured and related to the aluminum particles’ content, size and nature. Time-to-ignition of samples was assessed using a cone calorimeter at different heat flux values (35, 50 and 75 kW/m2). The coatings allowed ...

  20. Advanced Antireflection Coatings for High-Performance Solar Energy Applications

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Phase II objectives: Develop and refine antireflection coatings incorporating lanthanum titanate as an intermediate refractive index material; Investigate wet/dry thermal oxidation of aluminum containing semiconductor compounds as a means of forming a more transparent window layer with equal or better optical properties than its unoxidized form; Develop a fabrication process that allows integration of the oxidized window layer and maintains the necessary electrical properties for contacting the solar cell; Conduct an experimental demonstration of the best candidates for improved antireflection coatings.

  1. [Microbiological corrosion of aluminum alloys].

    Science.gov (United States)

    Smirnov, V F; Belov, D V; Sokolova, T N; Kuzina, O V; Kartashov, V R

    2008-01-01

    Biological corrosion of ADO quality aluminum and aluminum-based construction materials (alloys V65, D16, and D16T) was studied. Thirteen microscopic fungus species and six bacterial species proved to be able to attack aluminum and its alloys. It was found that biocorrosion of metals by microscopic fungi and bacteria was mediated by certain exometabolites. Experiments on biocorrosion of the materials by the microscopic fungus Alternaria alternata, the most active biodegrader, demonstrated that the micromycete attack started with the appearance of exudate with pH 8-9 on end faces of the samples. PMID:18669265

  2. Hard coatings

    International Nuclear Information System (INIS)

    Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)

  3. Characterization and Tribological Properties of Hard Anodized and Micro Arc Oxidized 5754 Quality Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    M. Ovundur

    2015-03-01

    Full Text Available This study was initiated to compare the tribological performances of a 5754 quality aluminum alloy after hard anodic oxidation and micro arc oxidation processes. The structural analyses of the coatings were performed using XRD and SEM techniques. The hardness of the coatings was determined using a Vickers micro-indentation tester. Tribological performances of the hard anodized and micro arc oxidized samples were compared on a reciprocating wear tester under dry sliding conditions. The dry sliding wear tests showed that the wear resistance of the oxide coating generated by micro arc oxidation is remarkably higher than that of the hard anodized alloy.

  4. Cryogenic Far-IR Laser Absorptivity Measurements of the Herschel Space Observatory Telescope Mirror Coatings

    NARCIS (Netherlands)

    J. Fischer; T.O. Klaassen; J.W. Hovenier; G. Jakob; A. Poglitsch; O. Sternberg

    2004-01-01

    Far-infrared laser calorimetry was used to measure the absorptivity, and thus the emissivity, of aluminum-coated silicon carbide mirror samples produced during the coating qualification run of the Herschel Space Observatory telescope to be launched by the European Space Agency in 2007. The samples w

  5. Foam coating on aluminum alloy with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; van Heeswijk, V.; de Hosson, J.T.M.; Csach, K.

    2004-01-01

    dThis article concentrates on the creation of a foam layer on an Al-Si substrate with laser technology. The cladding of At-Si powder in the front of a laser track has been separated from the side injection of mixture of Al-Si/TiH2 powder (foaming agent), which allows for fine tuning of the main proc

  6. Electrospinning of a functional perfluorinated block copolymer as a powerful route for imparting superhydrophobicity and corrosion resistance to aluminum substrates.

    Science.gov (United States)

    Grignard, Bruno; Vaillant, Alexandre; de Coninck, Joel; Piens, Marcel; Jonas, Alain M; Detrembleur, Christophe; Jerome, Christine

    2011-01-01

    Superhydrophobic aluminum surfaces with excellent corrosion resistance were successfully prepared by electrospinning of a novel fluorinated diblock copolymer solution. Micro- and nanostructuration of the diblock copolymer coating was obtained by electrospinning which proved to be an easy and cheap electrospinning technology to fabricate superhydrophobic coating. The diblock copolymer is made of poly(heptadecafluorodecylacrylate-co-acrylic acid) (PFDA-co-AA) random copolymer as the first block and polyacrylonitrile (PAN) as the second one. The fluorinated block promotes hydrophobicity to the surface by reducing the surface tension, while its carboxylic acid functions anchor the polymer film onto the aluminum surface after annealing at 130 °C. The PAN block of this copolymer insures the stability of the structuration of the surface during annealing, thanks to the infusible character of PAN. It is also demonstrated that the so-formed superhydrophobic coating shows good adhesion to aluminum surfaces, resulting in excellent corrosion resistance. PMID:21141949

  7. Influence Of Carboxymethyl Cellulose For The Transport Of Titanium Dioxide Nanoparticles In Clean Silica And Mineral-Coated Sands

    Science.gov (United States)

    The transport properties of titanium dioxide (anatase polymorph) nanoparticles encapsulated by carboxymethyl cellulose (CMC) were evaluated as a function of changes in the solute chemical properties in clean quartz, amorphous aluminum and iron hydroxide-coated sands. While prist...

  8. Understanding Adhesion in Aluminum Processing via First Principles Simulation

    Science.gov (United States)

    Siegel Hector, Donald, Jr.; Adams, James

    2000-03-01

    One of the most common wear problems is adhesion and related adhesive metal transfer, in which one material transfers to the surface of another material along a heavily loaded interface. It is especially prevalent in the aluminum industry, for example, where thick ingots are subjected to massive loads in numerous hot and cold rolling processes that form the ingot into strip and plate products. One means through which adhesive metal transfer can be reduced is through the application of a ceramic tool coating that protects the tool surface for an extended period of time. The goal of this work is to use Density Functional Theory methods to determine the adhesive energies between aluminum alloys and relevant tool coating materials in order to aid in the selection of optimal coating materials. By analyzing the electronic structure of each interface one can determine the critical factors that control adhesion. Our study will yield the first reliable database on metal-ceramic adhesion energies, including the effects of the most common alloying elements. Along these lines, we discuss our recent calculations of the equilibrium structure, bonding, and adhesion energectics of two interface systems: Al(111)/α-Al_2O_3(0001) and Al(111)/WC(0001).

  9. Impact Toughness and Heat Treatment for Cast Aluminum

    Science.gov (United States)

    Lee, Jonathan A (Inventor)

    2016-01-01

    A method for transforming a cast component made of modified aluminum alloy by increasing the impact toughness coefficient using minimal heat and energy. The aluminum alloy is modified to contain 0.55%-0.60% magnesium, 0.10%-0.15% titanium or zirconium, less than 0.07% iron, a silicon-tomagnesium product ratio of 4.0, and less than 0.15% total impurities. The shortened heat treatment requires an initial heating at 1,000deg F. for up to I hour followed by a water quench and a second heating at 350deg F. to 390deg F. for up to I hour. An optional short bake paint cycle or powder coating process further increase.

  10. Gold and aluminum based surface plasmon resonance biosensors: sensitivity enhancement

    Science.gov (United States)

    Biednov, Mykola; Lebyedyeva, Tetyana; Shpylovyy, Pavlo

    2015-05-01

    In this work we considered Gold and Aluminum thin films coated with additional dielectric layers as sensing platforms. Operation of these sensors is based on measuring shift in the position of the reflectivity dip in angular reflectivity spectrum of the sample. Shift can be caused by changes in the refraction index of either liquid that interacts with sensors surface (refractometric measurements) or thin adjacent biolayer on top of the sensor due to immobilization of the target molecules (biosensing). Calculations based on Fresnel equations and transfer matrix formalism allowed us to make comprehensive analysis of the angular sensitivity, shape of the reflectivity dip and dynamic range of the sensors with different dielectric coatings. Calculations were performed for both cases of bio and refractometric sensing. Results showed different dependence of the sensitivity of Au an Al based sensors upon refraction index of the dielectric coating. For Au-based surface Plasmon resonance sensor up to two times increased sensitivity can be achieved using dielectric coating with high refraction index 2.3 of proper thickness. For sensors based on aluminum we were able to achieve 50% increased angular sensitivity. At the same time width of the reflectivity dip increased proportionally to the optical thickness of the dielectric coating. For estimating sensors quality we analyzed ratio of the angular sensitivity to the width of the reflectivity dip. This ratio decreased with increase in optical thickness of the dielectric, however angular sensitivity of the sensor increased significantly. Deposition of the additional dielectric layer with high refraction index such as Niobium Oxide can also improve chemical and mechanical stability of the sensor.

  11. Radiative cooling: lattice quantization and surface emissivity in thin coatings.

    Science.gov (United States)

    Suryawanshi, Chetan N; Lin, Chhiu-Tsu

    2009-06-01

    Nanodiamond powder (NDP), multiwall carbon nanotube (MWCNT), and carbon black (CB) were dispersed in an acrylate (AC) emulsion to form composite materials. These materials were coated on aluminum panels (alloy 3003) to give thin coatings. The active phonons of the nanomaterials were designed to act as a cooling fan, termed "molecular fan (MF)". The order of lattice quantization, as investigated by Raman spectroscopy, is MWCNT > CB > NDP. The enhanced surface emissivity of the MF coating (as observed by IR imaging) is well-correlated to lattice quantization, resulting in a better cooling performance by the MWCNT-AC composite. MF coatings with different concentrations (0%, 0.4%, 0.7%, and 1%) of MWCNT were prepared. The equilibrium temperature lowering of the coated panel was observed with an increase in the loading of CNTs and was measured as 17 degrees C for 1% loading of MWCNT. This was attributed to an increased density of active phonons in the MF coating. PMID:20355930

  12. AMINO-TRIS-(METHYLENEPHOSPHONIC ACID) LAYERS ADSORPTION ON AA6061 ALUMINUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    S.H.Wang; C.S.Liu; F.J.Shan; G.C.Qi

    2008-01-01

    The amino-tri-(methylenephosphonic acid) layers were adsorbed on the surface of AA6061 aluminum alloy for improving the lacquer adhesion and corrosion inhibition as a substitute for chromate coatings. The surface structure and characteristic of the amino-tri-(methylenephosphonic acid) layers on AA6061 aluminum alloy were investigated by means of PiPS and ATR-FTIR analysis. The analyzed results showed that the amino-tri-(methylenephosphonic acid) adsorption layers adsorb on the surface of aluminium alloy via acid-base interaction in a bi-dentate conformation. After the amino-tri-(methylenephosphonic acid) layers were coated with epoxy resin, the layers showed good adhesive strength and favorable corrosion resistance in contrast to chromate coatings.

  13. Nanostructured Coatings

    Science.gov (United States)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  14. A Virtual Aluminum Reduction Cell

    Science.gov (United States)

    Zhang, Hongliang; Zhou, Chenn Q.; Wu, Bing; Li, Jie

    2013-11-01

    The most important component in the aluminum industry is the aluminum reduction cell; it has received considerable interests and resources to conduct research to improve its productivity and energy efficiency. The current study focused on the integration of numerical simulation data and virtual reality technology to create a scientifically and practically realistic virtual aluminum reduction cell by presenting complex cell structures and physical-chemical phenomena. The multiphysical field simulation models were first built and solved in ANSYS software (ANSYS Inc., Canonsburg, PA, USA). Then, the methodology of combining the simulation results with virtual reality was introduced, and a virtual aluminum reduction cell was created. The demonstration showed that a computer-based world could be created in which people who are not analysis experts can see the detailed cell structure in a context that they can understand easily. With the application of the virtual aluminum reduction cell, even people who are familiar with aluminum reduction cell operations can gain insights that make it possible to understand the root causes of observed problems and plan design changes in much less time.

  15. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Directory of Open Access Journals (Sweden)

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  16. Recycling light metals: Optimal thermal de-coating

    NARCIS (Netherlands)

    Kvithyld, A.; Meskers, C.E.M.; Gaal, S.; Reuter, M.

    2008-01-01

    Thermal de-coating of painted and lacquered scrap is one of the new innovations developed for aluminum recycling. If implemented in all recycling and optimized as suggested in this article, recovery would be improved with considerable economic impact. Generally, contaminated scrap is difficult to re

  17. Titanium-zirconium-phosphonate hybrid film on 6061 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Shuanghong WANG; Lei WANG; Changsheng LIU

    2011-01-01

    Three titanium-zirconium-phosphonate hybrid films were formed on AA6061 aluminum alloy by immersing in fluorotitanic acid and fluorozirconic acid based solution containing different phosphonic acids for protective coatings of aluminium alloy. The corrosion resistance of three hybrid films as the substitute for chromate film were evaluated and compared. The neutral salt spray test was explored,the immersion test was conducted and electrochemical test was also executed. The hybrid films exhibited well-pleasing corrosion resistance and adhesion to epoxy resin paints. It was found out that the hybrid films could efficiently be a substitute for chromate based primer over aluminium alloy.

  18. Study of Composite Hardcoat Anodizing of Aluminum Alloy 6063 and Its Friction Behaviors

    Institute of Scientific and Technical Information of China (English)

    LIU Shi-yong; ZHANG Hui-chen; GAO Xue-min; LIU Wei; SHI Ya-qin

    2004-01-01

    A composite hard-anodized coating containing micro PTFE (polytetrafluoroethylene) particles on aluminum alloy 6063 was produced by adding micro PTFE particles into the traditional hardcoat anodizing solution. The size of the PTFE particles is around 2 μ m in diameter and the content of the PTFE particles in the composite coating is within 2%-3% by area percentage. Thickness of the composite coating can reach up to 70 μ m after one hour's anodizing. Surface hardness of the composite coating is between 400-480 HV0.1. The average friction coefficient of the composite coating against steel under dry friction test is 0.11, which is 17% lower than that obtained by traditional hardcoat anodizing.

  19. Study of Composite Hardcoat Anodizing of Aluminum Alloy 6063 and Its Friction Behaviors

    Institute of Scientific and Technical Information of China (English)

    LIUShi-yong; ZHANGHui-chen; GAOXue-min; LIUWei; SHIYa-qin

    2004-01-01

    A composite hard-anodized coating containing micro PTFE (polytetrafluoroethylene) particles on aluminum alloy 6063 was produced by adding micro PTFE particles into the traditional hardcoat anodizing solution. The size of the PTFE particles is around 2μm in diameter and the content of the PTFE particles in the composite coating is within 2%-3% by area percentage. Thickness of the composite coating cart reach up to 70μm after one hour's anodizing. Surface hardness of the composite coating is between 4(RI-480 HV0.1, The average friction coefficient of the composite coating against steel under dry friction tost is 0.11, which is 17% lower than that obtained by traditional hardcoat anodizing.

  20. Low-aluminum content iron-aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J. [and others

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  1. Development and Characterization of B4C Reinforced Detonation-Sprayed Al Coatings

    Science.gov (United States)

    Tillmann, W.; Hollingsworth, P. S.; Fischer, G.; Nellesen, J.; Beckmann, F.

    2014-02-01

    Because of their excellent properties aluminum and its alloys cover a wide range of applications especially in the lightweight construction sector. In order to reach a higher strength and wear resistance metal matrix composites (MMCs) are used. Typically Al MMCs are manufactured by casting or extrusion processes. The disadvantage of these production routes is a cost-intensive and time-consuming finishing in terms of grinding and milling. The technique of thermal spraying provides the possibility to coat aluminum parts with MMCs close to their final shape. In addition to the shape accuracy the ductility and toughness of the coated parts are generally higher compared to extruded or casted parts. This study describes the development of detonation-sprayed boron carbide reinforced aluminum coatings on aluminum (EN AW 5754) substrates. The optimization of the coatings was focused on a homogeneous coating structure, a low coating porosity, a high deposition efficiency, a high number of embedded carbides, and a small percentage of oxides. In continuous tensile tests the influence of the MMC coating on the tensile strength was determined. Furthermore, the tensile strength was investigated in a discontinuous tensile test step by step. The different stages of deformation were analyzed by using micro computed tomography. This method enables the observation of tensile specimens in 3D, and consequently the site and moment of crack formation.

  2. Methods of Antimicrobial Coating of Diverse Materials

    Science.gov (United States)

    Akse, James R.; Holtsnider, John T.; Kliestik, Helen

    2011-01-01

    Methods of coating diverse substrate materials with antimicrobial agents have been developed. Originally intended to reduce health risks to astronauts posed by pathogenic microorganisms that can grow on surfaces in spacecraft, these methods could also be used on Earth for example, to ensure sterility of surgical inserts and other medical equipment. The methods involve, generally, chemical preparation of substrate surfaces to enable attachment of antimicrobial molecules to the substrate surfaces via covalent bonds. Substrate materials that have been treated successfully include aluminum, glass, a corrosion-resistant nickel alloy, stainless steel, titanium, and poly(tetrafluoroethylene). Antimicrobial agents that have been successfully immobilized include antibiotics, enzymes, bacteriocins, bactericides, and fungicides. A variety of linkage chem istries were employed. Activity of antimicrobial coatings against gram-positive bacteria, gram-negative bacteria, and fungi was demonstrated. Results of investigations indicate that the most suitable combination of antimicrobial agent, substrate, and coating method depends upon the intended application.

  3. Scaleable Clean Aluminum Melting Systems

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q.; Das, S.K. (Secat, Inc.)

    2008-02-15

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  4. Chemical vapor deposition coatings for oxidation protection of titanium alloys

    Science.gov (United States)

    Cunnington, G. R.; Robinson, J. C.; Clark, R. K.

    1991-01-01

    Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

  5. Conductive Tether Coating for Electrodynamic Tethers

    Science.gov (United States)

    Vaughn, Jason A.; Schuler, Pete

    2000-01-01

    The Propulsive Small Expendable Deployer System (ProSEDS), which is an on-orbit demonstration of the propulsion capabilities of electrodynamic tethers in space, is a secondary payload on a Delta 11 unmanned expendable booster. The ProSEDS tether consists of a 5 km bare electrodynamic tether and a 1 0-km non-conductive leader tether. Near the Delta 11, 160 m of the conductive tether is insulated to prevent plasma electron collection from the plasma contactor and for other science requirements. The remainder of the 5-km conductive tether is coated with a new conductive coating to collect plasma electrons. A bare metal tether easily collects electrons from the plasma, but thermal concerns preclude this design. A highly emissive conductive polymer developed by Triton Systems, Inc. has been optimized for both conductivity and thermo-optical properties. The current design for the ProSEDS conductive tether is seven individually coated strands of 28 AWG aluminum wire, coated with an atomic oxygen-resistant conductive polymer composed of a mixture of COR (Colorless Oxygen Resistant) and polyanaline (PANI) known as C-COR (Conductive-Colorless Oxygen Resistant). The conductive-coated wire strands are cold-welded to individually coated strands of the insulated tether. The insulated tether is coated with 1 mil of polyimide and an atomic oxygen resistant polymer TOR-BP. The insulated tether must stand off the entire voltage of the tether (1 200 V) at various times during the mission. All seven wires are twisted around a Kevlar-29 core using the Hi-wire design. Extensive testing has been performed at the Marshall Space Flight Center to qualify both the conductive coating and insulating coating for use on the ProSEDS tether. The conductive coating has been exposed to a plasma to verify the coatings ability to collect electrons from the space plasma from 0 to 1500 V, and to verify the coatings ability to collect electrons after atomic oxygen exposure. The insulated coating has been

  6. Rechargeable Aluminum-Ion Batteries

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, Mariappan Parans [ORNL; Liu, Hansan [ORNL; Sun, Xiao-Guang [ORNL; Dai, Sheng [ORNL; Brown, Gilbert M [ORNL

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  7. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    DaveDoerwald; ThomasKrug; RoelTietema; Wei-MingSim; QuanshunLuo; PapkenHovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer. Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  8. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    Dave Doerwald; Thomas Krug; Roel Tietema; Wei-Ming Sim; Quanshun Luo; Papken Hovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer.Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  9. 21 CFR 172.310 - Aluminum nicotinate.

    Science.gov (United States)

    2010-04-01

    ... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be safely... additive, expressed as niacin, shall appear on the label of the food additive container or on that of...

  10. Baise to Build Ecological Aluminum Industry Base

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    <正>The government of Baise announced the construction of an ecological aluminum industry base over the next few years,pledging to turn the city into a major aluminum industry base in China and the rest of Asia.

  11. Environmental Control over the Primary Aluminum Industry

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> To strengthen environmental control over theprimary aluminum industry,the State Environ-mental Protection Administration of China hasrecently issued a notice addressing the follow-ing points:Strengthening environmental control over theexisting primary aluminum companies

  12. Decreasing residual aluminum level in drinking water

    Institute of Scientific and Technical Information of China (English)

    王志红; 崔福义

    2004-01-01

    The relativity of coagulant dosage, residual turbidity, temperature, pH etc. with residual aluminum concentration were investigated, and several important conclusions were achieved. Firstly, dosage of alum-coagulant or PAC1 influences residual aluminum concentration greatly. There is an optimal-dosage-to-aluminum, a bit less than the optimal-dosage-to-turbidity. Secondly, it proposes that decreasing residual aluminum concentration can be theoretically divided into two methods, either decreasing (even removing) the concentration of particulate aluminum component, or decreasing dissolved aluminum. In these tests there is an optimal value of residual turbidity of postprecipitation at 7.0 NTU. Thirdly, residual aluminum level will increase while water temperature goes higher. At the last, optimal pH value corresponds a minimum dissolved aluminum at a given turbidity. Data shows the optimal pH value decreases with water temperature's increasing.

  13. OPTIMIZING AN ALUMINUM EXTRUSION PROCESS

    Directory of Open Access Journals (Sweden)

    Mohammed Ali Hajeeh

    2013-01-01

    Full Text Available Minimizing the amount of scrap generated in an aluminum extrusion process. An optimizing model is constructed in order to select the best cutting patterns of aluminum logs and billets of various sizes and shapes. The model applied to real data obtained from an existing extrusion factory in Kuwait. Results from using the suggested model provided substantial reductions in the amount of scrap generated. Using sound mathematical approaches contribute significantly in reducing waste and savings when compared to the existing non scientific techniques.

  14. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Science.gov (United States)

    2010-11-18

    ... in the Federal Register on November 17, 2009 (74 FR 59254). At the request of the State agency and a... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site...

  15. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3、γ-Al2O3、θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  16. Zirconium influence on microstructure of aluminide coatings deposited on nickel substrate by CVD method

    Indian Academy of Sciences (India)

    Jolanta Romanowska; Maryana Zagula-Yavorska; Jan Sieniawski

    2013-11-01

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the coatings formation, there is an inward aluminum diffusion and outward nickel diffusion in both types of coatings (with and without zirconium), whereas zirconium is located far below the coating surface, at a depth of ∼17 m, between -NiAl phase and '-Ni3Al phase. XRD examinations showed that -NiAl, -NiAl and '-Ni3Al were the main components of the deposited coatings. -NiAl phase is on the surface of the coatings, whereas -NiAl and '-Ni3Al form deeper parts of the coatings. Zirconium is dissolved in NiAl on the border between -NiAl and '-Ni3Al.

  17. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  18. Deposition of wear-resistant steel surfaces by the plasma rotating electrode coating process

    Science.gov (United States)

    Kim, Michael Robert

    A high-deposition rate thermal spray method was investigated for the purpose of coating aluminum cylinder bores with a wear resistant surface. This method, the plasma rotating electrode coating system (PROTEC) utilized transferred-arc melting of a rapidly rotating consumable electrode to create a droplet stream via centrifugal atomization. A cylindrical substrate was placed around the rotating rod, in the flight path of the droplets, to deposit a coating onto the internal surface of the cylinder. Selected coatings of 1045 steel deposited by the PROTEC coating method exhibited lower wear loss in lubricated sliding than wire-arc sprayed carbon steel coatings and gray cast iron. Splat cohesion was shown to be a significant factor in the wear resistance of PROTEC coatings. The relationship between deposition enthalpy and cooling rate of the coating was found to have the greatest effect on coating microstructure, and the coating cohesion. The most rapidly solidified coatings showed inferior splat cohesion in comparison to coatings that cooled more slowly. The increase in splat cohesion with decreased cooling rate was accompanied by the formation of a directionally oriented coating microstructure, likely formed during cellular solidification of the coating. A model describing the thermal state of the deposition process was used to predict the deposition conditions that would result in a cellular structure, and the level of splat cohesion required to produce a wear resistant coating.

  19. High-Thermal Conductive Coating Used on Metal Heat Exchanger

    Institute of Scientific and Technical Information of China (English)

    李静; 梁剧; 刘业明

    2014-01-01

    Based on modified silicon polyester resin in addition to several functional fillers such as corro-sion-resistant fillers, heat-resistant fillers and thermal conductive fillers, a high thermal conductive coating can be made. On the basis of boronnitride (BN) and aluminum nitride (AIN) used as thermal conductive fillers and by means of the testing system of hot disk and heat transfer experiment, researches on the varieties of thermal conduc-tive fillers and the effects of the contents of high-thermal conductive coating have been done, which shows that the thermal conductivity of coating increases with the increase of the quality fraction and the coefficient of thermal conductivity of the thermal conductive fillers of coating. With guaranteeing better heat resistance, stronger corro-sion resistance and adhesive force, the coefficient of coating can reach a level as high as 3 W·m-1·K-1.

  20. Evaluation of Aluminum in Iranian Consumed Tea

    OpenAIRE

    Alireza Asgari; Mahdi Ahmadi Moghaddam; Amirhossein Mahvi; Masoud Yonesian

    2008-01-01

    Introduction: Black tea leaf is one of the most important sources of Aluminum in dietary. Therefore this research was conducted to assess the amount of Aluminum in Iranian tea infusion. Methods: To assess Aluminum in Iranian consumed tea, 27 tea samples were analyzed for Al concentration for 10 and 60 min infusion, aluminum concentration was measured with atomic absorption and the results were analyzed by SPSS.13 version. Results: The results showed that minimum and maximum concentration of A...

  1. Mineral resource of the month: aluminum

    Science.gov (United States)

    Bray, E. Lee

    2012-01-01

    The article offers information on aluminum, a mineral resource which is described as the third-most abundant element in Earth's crust. According to the article, aluminum is the second-most used metal. Hans Christian Oersted, a Danish chemist, was the first to isolate aluminum in the laboratory. Aluminum is described as lightweight, corrosion-resistant and an excellent conductor of electricity and heat.

  2. Electrochemical Behavior of Aluminum in Nitric Acid

    Institute of Scientific and Technical Information of China (English)

    CHEN; Hui; ZHU; Li-yang; LIN; Ru-shan; TAN; Hong-bin; HE; Hui

    2013-01-01

    Aluminum is one of cladding materials for nuclear fuel,it is important to investigate the electrolytic dissolution of aluminum in nitric acid.The electrochemical impedance spectroscopy,polarization curve and cyclic voltammetry cure of anodic aluminum electrode in nitric acid under various conditions were collected(Fig.1).It turns out,under steady state,the thickness of the passivated film of aluminum

  3. Guangxi Aluminum Giant Made Investment in Changfeng

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    <正>A aluminum processing and supporting project (450,000 tons) of Hefei Guangyin Aluminum Company kicked off in Xiatang Town of Changfeng County recently. It is a project jointly invested by Guangxi Investment Group and Guangxi Baise Guangyin Aluminum in Xiatang Town of Changfeng County.

  4. 21 CFR 73.2645 - Aluminum powder.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  5. 21 CFR 182.1125 - Aluminum sulfate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  6. 21 CFR 582.1125 - Aluminum sulfate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  7. Effect of coating thickness on microstructures and mechanical properties of C/Cu/Al composites

    Institute of Scientific and Technical Information of China (English)

    CAO Zhuo-kun; YAO Guang-chun; LIU Yi-han

    2006-01-01

    The different copper coatings with thickness varying from 0.3 μm to 1.5 μtm were deposited on carbon fibers using either electroless plating or electroplating method. The coated fibers were chopped and composites were fabricated with melting aluminum at 700 ℃. The effect of the copper layer on the microstructure in the system was discussed. The results show that the copper layer has fully reacted with aluminum matrix, and the intermetallic compound CuAl2 forms through SEM observation and XRD, EDX analysis. The results of tensile tests indicate that composites fabricated using carbon fibers with 0.7-1.1 μm copper coating perform best and the composites turn to more brittle as the thickness of copper coating increases. The fracture surface observation exhibits good interface bonding and ductility of the matrix alloy when the thickness of copper coating is about 0.7-1.1 μm.

  8. Advances in the electrodeposition of aluminum from ionic liquid based electrolytes

    Science.gov (United States)

    Leadbetter, Kirt C.

    Aluminum plating is of considerable technical and economic interest because it provides an eco-friendly substitute for cadmium coatings used on many military systems. However, cadmium has been determined to be a significant environmental safety and occupational health (ESOH) hazard because of its toxicity and carcinogenic nature. Furthermore, the cost of treating and disposing of generated wastes, which often contain cyanide, is costly and is becoming prohibitive in the face of increasingly stringent regulatory standards. The non-toxic alternative aluminum is equivalent or superior in performance to cadmium. In addition, it could serve to provide an alternative to hexavalent chromium coatings used on military systems for similar reasons to that of cadmium. Aluminum is a beneficial alternative in that it demonstrates self-healing corrosion resistance in the form of a tightly-bound, impervious oxide layer. A successfully plated layer would be serviceable over a wider temperature range, 925 °F for aluminum compared to 450 oF for cadmium. In addition, an aluminum layer can be anodized to make it non-conducting and colorable. In consideration of the plating process, aluminum cannot be deposited from aqueous solutions because of its reduction potential. Therefore, nonaqueous electrolytes are required for deposition. Currently, aluminum can be electrodeposited in nonaqueous processes that use hazardous chemicals such as toluene and pyrophoric aluminum alkyls. Electrodeposition from ionic liquids provides the potential for a safer method that could be easily scaled up for industrial application. The plating process could be performed at a lower temperature and higher current density than other commercially available aluminum electrodeposition processes; thus a reduced process cost could be possible. The current ionic liquid based electrolytes are more expensive; however production on a larger scale and a long electrolyte lifetime are associated with a reduction in price

  9. Modeling the electroless nickel deposition on aluminum nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Beygi, H., E-mail: hossein.beygi@stu-mail.um.ac.ir [Department of Materials Science and Engineering, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Vafaeenezhad, H.; Sajjadi, S.A. [Department of Materials Science and Engineering, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of)

    2012-07-15

    In this study, Ni coated aluminum nanoparticles were fabricated by electroless nickel deposition. Effect of two groups of parameters on the process plating rate were investigated: bath composition (main salt, reducing agent and complexing agent concentration) and process parameters (pH, plating time and bath temperature). Simulation of the process was performed using artificial neural network (ANN) media. Based on the presented model it is possible to design a high efficiency electroless bath, while minimum received materials are used and maximum plating rate is obtained. According to the model's results, 0.07 mol/l NiSO{sub 4}{center_dot}2H{sub 2}O, 0.245 mol/l NaH{sub 2}PO{sub 2}{center_dot}H{sub 2}O and 0.098 mol/l Na{sub 3}C{sub 6}H{sub 5}O{sub 7}{center_dot}H{sub 2}O were chosen as the optimum electroless bath composition. The optimum bath parameters also were selected as pH of 9.5, temperature of 80 Degree-Sign C and 30 min of plating. At such condition, the most efficient Ni deposition, with maximum plating rate of 45%, was acquired on the surface of aluminum particles. These samples were characterized by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results showed that a low phosphorus and nanocrystalline Ni layer, with about 30 nm thickness, has been coated on the aluminum nanoparticles.

  10. Gas-Phase Combustion Synthesis of Aluminum Nitride Powder

    Science.gov (United States)

    Axelbaum, R. L.; Lottes, C. R.; Huertas, J. I.; Rosen, L. J.

    1996-01-01

    Due to its combined properties of high electrical resistivity and high thermal conductivity aluminum nitride (AlN) is a highly desirable material for electronics applications. Methods are being sought for synthesis of unagglomerated, nanometer-sized powders of this material, prepared in such a way that they can be consolidated into solid compacts having minimal oxygen content. A procedure for synthesizing these powders through gas-phase combustion is described. This novel approach involves reacting AlCl3, NH3, and Na vapors. Equilibrium thermodynamic calculations show that 100% yields can be obtained for these reactants with the products being AlN, NaCl, and H2. The NaCl by-product is used to coat the AlN particles in situ. The coating allows for control of AlN agglomeration and protects the powders from hydrolysis during post-flame handling. On the basis of thermodynamic and kinetic considerations, two different approaches were employed to produce the powder, in co-flow diffusion flame configurations. In the first approach, the three reactants were supplied in separate streams. In the second, the AlCl3 and NH3 were premixed with HCl and then reacted with Na vapor. X-ray diffraction (XRD) spectra of as-produced powders show only NaCl for the first case and NaCl and AlN for the second. After annealing at 775 C tinder dynamic vacuum, the salt was removed and XRD spectra of powders from both approaches show only AlN. Aluminum metal was also produced in the co-flow flame by reacting AlCl3 with Na. XRD spectra of as-produced powders show the products to be only NaCl and elemental aluminum.

  11. Luminescent properties of aluminum hydride

    Energy Technology Data Exchange (ETDEWEB)

    Baraban, A.P.; Gabis, I.E.; Dmitriev, V.A. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Dobrotvorskii, M.A., E-mail: mstislavd@gmail.com [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Kuznetsov, V.G. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Matveeva, O.P. [National Mineral Resources University, Saint Petersburg 199106 (Russian Federation); Titov, S.A. [Petersburg State University of Railway Transport, Saint-Petersburg 190031 (Russian Federation); Voyt, A.P.; Elets, D.I. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation)

    2015-10-15

    We studied cathodoluminescence and photoluminescence of α-AlH{sub 3}– a likely candidate for use as possible hydrogen carrier in hydrogen-fueled vehicles. Luminescence properties of original α-AlH{sub 3} and α-AlH{sub 3} irradiated with ultraviolet were compared. The latter procedure leads to activation of thermal decomposition of α-AlH{sub 3} and thus has a practical implementation. We showed that the original and UV-modified aluminum hydride contain luminescence centers ‐ structural defects of the same type, presumably hydrogen vacancies, characterized by a single set of characteristic bands of radiation. The observed luminescence is the result of radiative intracenter relaxation of the luminescence center (hydrogen vacancy) excited by electrons or photons, and its intensity is defined by the concentration of vacancies, and the area of their possible excitation. UV-activation of the dehydrogenation process of aluminum hydride leads to changes in the spatial distribution of the luminescence centers. For short times of exposure their concentration increases mainly in the surface regions of the crystals. At high exposures, this process extends to the bulk of the aluminum hydride and ends with a decrease in concentration of luminescence centers in the surface region. - Highlights: • Aluminum hydride contains hydrogen vacancies which serve as luminescence centers. • The luminescence is the result of radiative relaxation of excited centers. • Hydride UV-irradiation alters distribution and concentration of luminescence centers.

  12. An Automatic Washing Machine to Remove Aluminum From Astronomical Mirrors

    Science.gov (United States)

    Zitelli, Valentina

    Cleaning of large astronomical mirrors, before aluminization, required in the past a large amount of manual operations on the surface. With very large mirrors, 8 meter or more, manual operations become time consuming, expensive and often dangerous, both for mirror surface and operators. A fully automated procedure is thus mandatory when handling large mirrors. To this aim we experimented on a small scale (60 cm) an automatic procedure, free from any manual contact with the mirror, capable of removing old aluminum and leaving a clean, wet surface ready for a successful new aluminization. First we manually treated small borosilicate mirrors, obtained from the LBT primary mirror glass batch, with different sequences of chemicals, commonly used to this purpose. These small mirrors were checked with a Wyko interferometer before and after treating, to trace change in roughness of the surface. Quality and stability of the new aluminum deposition after cleaning was also checked. The washing machine prototype is composed by a water proof box on rigid PVC with a moving arm, a pump and a series of tanks containing the used chemicals. All the adopted components can be used with acids and other corrosive fluids. The machine is designed to hold the mirror in vertical position. An arm with 10 cm spaced nozzles moves up and down in front of the mirror spraying the adopted chemicals in a defined sequence. A pump forces the liquid through the circuit. After the washing, the mirror is left, protected from the dust in the washing machine, for about 2 hours to drip the water, then is moved into the vacuum pump to check the final result of aluminizing the cleaned surface. A homogeneous layer of aluminum follows only after a careful cleaning, otherwise a fast oxidize process, or a inhomogeneous aluminum coating appear. Scaling times, fluxes and costs from this experiment to large size mirrors leads to realistic, affordable figures.

  13. Effects of temperature on the laws of plastic deformation and mechanical characteristics foils al coated with titanium nitride

    International Nuclear Information System (INIS)

    The experimental results define the role of the coating of titanium nitride on a two-dimensional pattern of plastic deformation of polycrystalline aluminum at room and elevated temperatures. It is shown that the hardening of the titanium nitride coating 3 μm thick unable increase the strength of aluminum specimens, but can block the emergence and development rotational modes of plastic deformation and relaxation processes at elevated temperatures, leading to the occurrence of oscillation of the deformation stress on the deformation curves It is experimentally shown that the nature of the destruction of the coating, which leads to the destruction of the sample depends on the deformation temperature

  14. Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

    Science.gov (United States)

    Douglas, F. C.; Paradis, E. L.; Veltri, R. D.

    1973-01-01

    A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

  15. Boric Acid as an Accelerator of Cerium Surface Treatment on Aluminum

    Directory of Open Access Journals (Sweden)

    K. Cruz-Hernández

    2014-01-01

    Full Text Available Aluminum pieces are often used in various industrial processes like automotive and aerospace manufacturing, as well as in ornamental applications, so it is necessary to develop processes to protect these materials, processes that can be industrialized to protect the aluminum as well or better than chromate treatments. The purpose of this research is to evaluate boric acid as an accelerator by optimizing its concentration in cerium conversion coatings (CeCC with 10-minute immersion time with a concentration of 0.1 g L−1 over aluminum to protect it. The evaluation will be carried out by measuring anticorrosion properties with electrochemical techniques (polarization resistance, Rp, polarization curves, PC, and electrochemical impedance spectroscopy, EIS in NaCl 3.5% wt. aqueous solution and surface characterization with scanning electron microscopy (SEM.

  16. Lithography-free transmission filters at ultraviolet frequencies using ultra-thin aluminum films

    Science.gov (United States)

    Li, Zhongyang; Butun, Serkan; Aydin, Koray

    2016-06-01

    Aluminum allows for significant plasmon responses in ultraviolet (UV) regime of spectrum, where conventional plasmonic materials such as silver and gold lack plasmonic behavior due to their inherent dissipative limitation from lower plasmon frequency and inter-band transition. Such UV plasmonic resonance based on aluminum nanostructures could be challenging due to the smaller feature size of nanoscale resonator and remarkable sensitivity to oxidization. Here we theoretically and experimentally demonstrate lithography-free transmission filters using triple layers of continuous ultra-thin Al and dielectric films. Our proposed transmission filter is a triple-layer Fabry-Perot cavity and operates from 2.5 to 5.5 eV with bandwidth down to 0.5 eV and transmission amplitude up to 50%. Such flat Al ultra-thin film coatings suggest the use of aluminum as low-cost UV filters and UV optoelectronics as well as structural coloring applications.

  17. CVD aluminiding process for producing a modified platinum aluminide bond coat for improved high temperature performance

    Science.gov (United States)

    Nagaraj, Bangalore A. (Inventor); Williams, Jeffrey L. (Inventor)

    2003-01-01

    A method of depositing by chemical vapor deposition a modified platinum aluminide diffusion coating onto a superalloy substrate comprising the steps of applying a layer of a platinum group metal to the superalloy substrate; passing an externally generated aluminum halide gas through an internal gas generator which is integral with a retort, the internal gas generator generating a modified halide gas; and co-depositing aluminum and modifier onto the superalloy substrate. In one form, the modified halide gas is hafnium chloride and the modifier is hafnium with the modified platinum aluminum bond coat comprising a single phase additive layer of platinum aluminide with at least about 0.5 percent hafnium by weight percent and about 1 to about 15 weight percent of hafnium in the boundary between a diffusion layer and the additive layer. The bond coat produced by this method is also claimed.

  18. Superhydrophobic and icephobic surfaces prepared by RF-sputtered polytetrafluoroethylene coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, R., E-mail: rjafari@uqac.ca [NSERC / Hydro-Quebec / UQAC Industrial Chair on Atmospheric Icing of Power Network Equipment (CIGELE) and Canada Research Chair on Engineering of Power Network Atmospheric Icing (INGIVRE), Universite du Quebec a Chicoutimi, Chicoutimi, QC (Canada); Menini, R.; Farzaneh, M. [NSERC / Hydro-Quebec / UQAC Industrial Chair on Atmospheric Icing of Power Network Equipment (CIGELE) and Canada Research Chair on Engineering of Power Network Atmospheric Icing (INGIVRE), Universite du Quebec a Chicoutimi, Chicoutimi, QC (Canada)

    2010-12-15

    A superhydrophobic and icephobic surface were investigated on aluminum alloy substrate. Anodizing was used first to create a micro-nanostructured aluminum oxide underlayer on the alloy substrate. In a second step, the rough surface was coated with RF-sputtered polytetrafluoroethylene (PTFE or Teflon). Scanning electron microscopy images showed a 'bird's nest'-like structure on the anodized surface. The RF-sputtered PTFE coating exhibited a high static contact angle of {approx}165 deg. with a very low contact angle hysteresis of {approx}3 deg. X-ray photoelectron spectroscopy (XPS) results showed high quantities of CF{sub 3} and CF{sub 2} groups, which are responsible for the hydrophobic behavior of the coatings. The performance of this superhydrophobic film was studied under atmospheric icing conditions. These results showed that on superhydrophobic surfaces ice-adhesion strength was 3.5 times lower than on the polished aluminum substrate.

  19. Insoluble Coatings for Stirling Engine Heat Pipe Condenser Surfaces

    Science.gov (United States)

    Dussinger, Peter M.; Lindemuth, James E.

    1997-01-01

    The principal objective of this Phase 2 SBIR program was to develop and demonstrate a practically insoluble coating for nickel-based superalloys for Stirling engine heat pipe applications. Specific technical objectives of the program were: (1) Determine the solubility corrosion rates for Nickel 200, Inconel 718, and Udimet 72OLI in a simulated Stirling engine heat pipe environment, (2) Develop coating processes and techniques for capillary groove and screen wick structures, (3) Evaluate the durability and solubility corrosion rates for capillary groove and screen wick structures coated with an insoluble coating in cylindrical heat pipes operating under Stirling engine conditions, and (4) Design and fabricate a coated full-scale, partial segment of the current Stirling engine heat pipe for the Stirling Space Power Convertor program. The work effort successfully demonstrated a two-step nickel aluminide coating process for groove wick structures and interior wall surfaces in contact with liquid metals; demonstrated a one-step nickel aluminide coating process for nickel screen wick structures; and developed and demonstrated a two-step aluminum-to-nickel aluminide coating process for nickel screen wick structures. In addition, the full-scale, partial segment was fabricated and the interior surfaces and wick structures were coated. The heat pipe was charged with sodium, processed, and scheduled to be life tested for up to ten years as a Phase 3 effort.

  20. Reaction synthesis of Ni-Al based particle composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  1. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo;

    2012-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates relatively to the conical punch. An analytical model is presented determining the friction stress from the measured...... torque during testing combined with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, i.e. phosphate coating plus soap, phosphate...... coating plus MoS2 and single bathe lubrication with PULS and aluminum provided with 6 different lubricant systems. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging of steel and aluminum....

  2. Electrochemical synthesis and corrosion behavior of thin polyaniline film on mild steel, copper and aluminum

    Directory of Open Access Journals (Sweden)

    Elkais Ali Ramadan

    2011-01-01

    Full Text Available The electrochemical synthesis of polyaniline (PANI on mild steel, aluminum and copper from the sodium benzoate solutions has been investigated. It has been shown that thin, highly adherent, polyaniline films on the investigated metals could be obtained by anodic oxidation with current densities in the range of 0.5 and 1.5 mA cm-2. The corrosion behavior of mild steel, aluminum and copper with polyaniline coating in 0.5 mol dm3 NaCl (pH 3 solutions, has been investigated by polarization technique. The corrosion current densities, porosity and protection efficiency was determined. It has been shown that polyaniline coating provided corrosion protection of all mentioned metals.

  3. The effects of hyperbranched poly(siloxysilane)s on conductive polymer aluminum solid electrolytic capacitors

    Energy Technology Data Exchange (ETDEWEB)

    Nogami, Katsunori [Graduate School of Tokyo Institute Technology, 2-12-1 Ookayama, Meguro-ku, Tokyo 152-8550 (Japan); Nippon Chemi-Con Co., 185-1, Marunouchi, Yabuki-machi, Nishi-Shirakawa-gun, Fukushima 969-0235 (Japan); Sakamoto, Kiyoshi [Nippon Chemi-Con Co., 185-1, Marunouchi, Yabuki-machi, Nishi-Shirakawa-gun, Fukushima 969-0235 (Japan); Hayakawa, Teruaki; Kakimoto, Masa-aki [Graduate School of Tokyo Institute Technology, 2-12-1 Ookayama, Meguro-ku, Tokyo 152-8550 (Japan)

    2007-04-15

    An aluminum solid electrolytic capacitor, using poly-(3,4-ethylenedioxythiophene) (PEDOT) as a counter electrode, was prepared with hyperbranched poly(siloxysilane)s (HBPSi) that has a large number of vinyl groups to improve the interfacial properties between aluminum oxide and PEDOT. Capacitance and equivalent series resistance (Rs) were significantly improved compared to untreated oxide film and vinyl terminated polydimethylsiloxane coated interfaces. From electrochemical measurement of the withstand voltage, damage to the oxide film from chemical polymerization of PEDOT was less with the HBPSi treatment. Frequency characteristics and electrical conductivity measurements of the polymer indicated that the resistance inside the etched porous layer was greatly reduced. These results show that the HBPSi pre-coating layer inhibited degradation of the oxide film by chemical polymerization of PEDOT and the conductivity of PEDOT in the etched porous oxide layer, and also enlarges the contact area by improving interfacial adhesion. (author)

  4. Sound Absorption Characteristics of Aluminum Foams Treated by Plasma Electrolytic Oxidation

    Directory of Open Access Journals (Sweden)

    Wei Jin

    2015-11-01

    Full Text Available Open-celled aluminum foams with different pore sizes were fabricated. A plasma electrolytic oxidation (PEO treatment was applied on the aluminum foams to create a layer of ceramic coating. The sound absorption coefficients of the foams were measured by an impedance tube and they were calculated by a transfer function method. The experimental results show that the sound absorption coefficient of the foam increases gradually with the decrease of pore size. Additionally, when the porosity of the foam increases, the sound absorption coefficient also increases. The PEO coating surface is rough and porous, which is beneficial for improvement in sound absorption. After PEO treatment, the maximum sound absorption of the foam is improved to some extent.

  5. Preparation and Its Properties of Vanadium Carbide Coating Through B4C Reducing V2O5

    Institute of Scientific and Technical Information of China (English)

    WangBiao; WangYudong; ZhangZihua

    2005-01-01

    A vanadium carbide coating on steel's substrates was prepared through B4C reducing V2O5 in molten salt bath. The thickness of VC-coating reached 14-18μm at 920℃ for 6h, and the hardness of VC-coating reached HV2200-HV2400. The sliding wear resistance of the VC-coating is not only 3350 times of that of SCN-coating, but also more excellent than that of other VC-coatings, prepared through aluminum reducing V2O5 or through TD processing. The experimental results indicate that the different VC-coating resistances to wear and corrosion increase with a raise of the free carbon contents in VC-coatings. The continuous service life of a tongue grooves of the high speed cigarette machines, with this VC-coating, reached good results of 140-150days.

  6. The microstructural characteristics and mechanical properties of Ni-Al/h-BN coatings deposited using plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Hsiao, W.T., E-mail: Jesse_Hsiao@itri.org.tw [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Su, C.Y., E-mail: cysu@ntut.edu.tw [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Huang, T.S., E-mail: 152827@mail.csc.com.tw [China Steel Corporation, Kaohsiung, Taiwan (China); Liao, W.H., E-mail: xhan@itri.org.tw [Nano Technology Laboratory, Department of Materials Engineering, National Chung Hsing University, Taichung 402, Taiwan (China); Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China)

    2011-08-11

    Highlights: > The Ni-Al/h-BN was co-deposited as plasma-sprayed coatings. > Lower degrees of crystallization after MA or plasma spray. > The h-BN phase transform into a-BN. > Better tribological properties coating were observed at high temperature. - Abstract: Hexagonal boron nitride (h-BN) material was added to a nickel aluminum alloy (Ni-Al), which was deposited as plasma spray coatings, and the resultant enhanced tribological properties of these coatings were investigated. The microstructures of the coatings were analyzed using a scanning electron microscope (SEM) to monitor the morphologies of both the powders and the coatings. After wear testing, the surface morphologies of the scratched coatings were analyzed using an SEM to monitor the fracture mode of the coatings. The results of this study indicate that the addition of h-BN material to Ni-Al results in coatings with enhanced tribological properties.

  7. An investigation of the electrical behavior of thermally-sprayed aluminum oxide

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, C.J.; Seals, R.D.; White, R.L.; Murray, W.P.; Cooper, M.H.

    1996-09-01

    Electrical properties of plasma-sprayed aluminum oxide coatings were measured at temperatures up to 600 C. High purity (> 99.5 wt% pure Al{sub 2}O{sub 3}) alumina powders were plasma-sprayed on stainless steel substrates over a range of power levels, using two gun configurations designed to attain different spray velocities. Key electrical properties were measured to evaluate the resultant coatings as potential insulating materials for electrostatic chucks (ESCs) being developed for semiconductor manufacturing. Electrical resistivity of all coatings was measured under vacuum upon heating and cooling over a temperature range of 20 to 600 C. Dielectric constants were also measured under the same test conditions. X-ray diffraction was performed to examine phase formation in the coatings. Results show the important of powder composition and careful selection and control of spray conditions for optimizing electrical behavior in plasma-sprayed aluminum oxide, and point to the need for further studies to characterize the relationship between high temperature electrical properties, measured plasma-spray variables, and specific microstructural and compositional coating features.

  8. Phosphorous and aluminum gettering in Silicon-Film{trademark} Product II material

    Energy Technology Data Exchange (ETDEWEB)

    Cotter, J.E.; Barnett, A.M.; Hall, R.B. [AstroPower, Inc., Newark, DE (United States)] [and others

    1995-08-01

    Gettering processes are being developed for the Silicon-Film{trademark} Product II solar cell structure. These processes have been developed specifically for films of silicon grown on dissimilar substrates with barrier layers. Gettering with both phosphorous- and aluminum-based processing sequences has resulted in enhancement of minority carrier diffusion length. Long diffusion lengths have allowed the characterization of light trapping in thin films of silicon grown on barrier-coated substrates.

  9. Chemical Stripping of ceramic films of titanium aluminum nitride from hard metal substrates

    OpenAIRE

    U. Bardi; D. Bonacchi; Rizzi, G.; Scrivani, A.

    2003-01-01

    We report here the result of a study of different chemical stripping methodologies for ceramic coatings deposited by PVD on hard metal substrates. We show that an approach based on the study of the system by surface science techniques leads to the possibility of developing effective stripping methods as well as guidelines for improving the process. We will report about two methods tested for the stripping of layers of titanium aluminum nitride (TINALOX) deposited by Physical Vapor De...

  10. Investigations of Aluminum-Doped Self-Healing Zircaloy Surfaces in Context of Accident-Tolerant Fuel Cladding Research

    Science.gov (United States)

    Carr, James; Vasudevamurthy, Gokul; Snead, Lance; Hinderliter, Brian; Massey, Caleb

    2016-06-01

    We present here some important results investigating aluminum as an effective surface dopant for increased oxidation resistance of zircaloy nuclear fuel cladding. At first, the transport behavior of aluminum into reactor grade zircaloy was studied using simple diffusion couples at temperatures greater than 770 K. The experiments revealed the formation of tens of microns thick graded Zr-Al layers. The activation energy of aluminum in zircaloy was found to be ~175 kJ/mol (~1.8 eV), indicating the high mobility of aluminum in zircaloy. Subsequently, aluminum sputter-coated zircaloy coupons were heat-treated to achieve surface doping and form compositionally graded layers. These coupons were then tested in steam environments at 1073 and 1273 K. The microstructure of the as-fabricated and steam-corroded specimens was compared to those of pure zircaloy control specimens. Analysis of data revealed that aluminum effectively competed with zircaloy for oxygen up until 1073 K blocking oxygen penetration, with no traces of large scale spalling, indicating mechanically stable interfaces and surfaces. At the highest steam test temperatures, aluminum was observed to segregate from the Zr-Al alloy under layers and migrate to the surface forming discrete clusters. Although this is perceived as an extremely desirable phenomenon, in the current experiments, oxygen was observed to penetrate into the zirconium-rich under layers, which could be attributed to formation of surface defects such as cracks in the surface alumina layers.

  11. Development of Cost-Effective Low-Permeability Ceramic and Refractory Components for Aluminum Melting and Casting

    Energy Technology Data Exchange (ETDEWEB)

    Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-02-01

    A recent review by the U.S. Advanced Ceramics Association, the Aluminum Association, and the U.S. Department of Energy's Office of Industrial Technologies (DOE/OIT) described the status of advanced ceramics for aluminum processing, including monolithics, composites, and coatings. The report observed that monolithic ceramics (particularly oxides) have attractive properties such as resistance to heat, corrosion, thermal shock, abrasion, and erosion [1]. However, even after the developments of the past 25 years, there are two key barriers to commercialization: reliability and cost-effectiveness. Industry research is therefore focused on eliminating these barriers. Ceramic coatings have likewise undergone significant development and a variety of processes have been demonstrated for applying coatings to substrates. Some processes, such as thermal barrier coatings for gas turbine engines, exhibit sufficient reliability and service life for routine commercial use. Worldwide, aluminum melting and molten metal handling consumes about 506,000 tons of refractory materials annually. Refractory compositions for handling molten aluminum are generally based on dense fused cast silica or mullite. The microstructural texture is extremely important because an interlocking mass of coarser grains must be bonded together by smaller grains in order to achieve adequate strength. At the same time, well-distributed microscopic pores and cracks are needed to deflect cracks and prevent spalling and thermal shock damage [2]. The focus of this project was to develop and validate new classes of cost-effective, low-permeability ceramic and refractory components for handling molten aluminum in both smelting and casting environments. The primary goal was to develop improved coatings and functionally graded materials that will possess superior combinations of properties, including resistance to thermal shock, erosion, corrosion, and wetting. When these materials are successfully deployed in

  12. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...

  13. Comparison of sulfuric and oxalic acid anodizing for preparation of thermal control coatings for spacecraft

    Science.gov (United States)

    Le, Huong G.; Watcher, John M.; Smith, Charles A.

    1988-01-01

    The development of thermal control surfaces, which maintain stable solar absorptivity and infrared emissivity over long periods, is challenging due to severe conditions in low-Earth orbit (LEO). Some candidate coatings are second-surface silver-coated Teflon; second-surface, silvered optical solar reflectors made of glass or quartz; and anodized aluminum. Sulfuric acid anodized and oxalic acid anodized aluminum was evaluated under simulated LEO conditions. Oxalic acid anodizing shows promise of greater stability in LEO over long missions, such as the 30 years planned for the Space Station. However, sulfuric acid anodizing shows lower solar absorptivity.

  14. Influencing solvent miscibility and aqueous stability of aluminum nanoparticles through surface functionalization with acrylic monomers.

    Science.gov (United States)

    Crouse, Christopher A; Pierce, Christian J; Spowart, Jonathan E

    2010-09-01

    With growing interest in the development of new composite systems for a variety of applications that require easily processable materials and adequate structural properties with high energy densities, we have pursued the chemical functionalization of oxide-passivated aluminum nanoparticles (nAl) using three acrylic monomers, 3-methacryloxypropyltrimethoxysilane (MPS), 2-carboxyethyl acrylate (CEA), and phosphonic acid 2-hydroxyethyl methacrylate ester (PAM), to provide chemical compatibility within various solvent and polymeric systems. Fourier transform infrared and X-ray photoelectron spectroscopy suggest that attachment of MPS and PAM monomers occurs through the formation of bonds directly to the passivated oxide surface upon reaction with surface hydroxyls, whereas CEA monomers interact through the formation of ionic carboxylate binding to aluminum atoms within the oxide. The coated particles demonstrate enhanced miscibility in common organic solvents and monomers; MPS and PAM coatings are additionally shown to inhibit oxidation of the aluminum particles when exposed to aqueous environments at room temperature, and PAM coatings are stable at even elevated temperatures. PMID:20795650

  15. Deposition and Characterization of HVOF Thermal Sprayed Functionally Graded Coatings Deposited onto a Lightweight Material

    Science.gov (United States)

    Hasan, M.; Stokes, J.; Looney, L.; Hashmi, M. S. J.

    2009-02-01

    There is a significant interest in lightweight materials (like aluminum, magnesium, titanium, and so on) containing a wear resistance coating, in such industries as the automotive industry, to replace heavy components with lighter parts in order to decrease vehicle weight and increase fuel efficiency. Functionally graded coatings, in which the composition, microstructure, and/or properties vary gradually from the bond coat to the top coat, may be applied to lightweight materials, not only to decrease weight, but also to enhance components mechanical properties by ensuring gradual microstructural (changes) together with lower residual stress. In the current work, aluminum/tool-steel functionally graded coatings were deposited onto lightweight aluminum substrates. The graded coatings were then characterized in terms of residual stress and hardness. Results show that residual stress increased with an increase in deposition thickness and a decrease in number of layers. However, the hardness also increased with an increase in deposition thickness and decrease in number of layers. Therefore, an engineer must compromise between the hardness and stress values while designing a functionally graded coating-substrate system.

  16. Measurement of spin-flip probabilities for ultracold neutrons interacting with nickel phosphorus coated surfaces

    Science.gov (United States)

    Tang, Z.; Adamek, E. R.; Brandt, A.; Callahan, N. B.; Clayton, S. M.; Currie, S. A.; Ito, T. M.; Makela, M.; Masuda, Y.; Morris, C. L.; Pattie, R. W.; Ramsey, J. C.; Salvat, D. J.; Saunders, A.; Young, A. R.

    2016-08-01

    We report a measurement of the spin-flip probabilities for ultracold neutrons interacting with surfaces coated with nickel phosphorus. For 50 μm thick nickel phosphorus coated on stainless steel, the spin-flip probability per bounce was found to be βNiPonSS = (3 .3-5.6+1.8) ×10-6 . For 50 μm thick nickel phosphorus coated on aluminum, the spin-flip probability per bounce was found to be βNiPonAl = (3 .6-5.9+2.1) ×10-6 . For the copper guide used as reference, the spin flip probability per bounce was found to be βCu = (6 .7-2.5+5.0) ×10-6 . The results on the nickel phosphorus-coated surfaces may be interpreted as upper limits, yielding βNiPonSS < 6.2 ×10-6 (90% C.L.) and βNiPonAl < 7.0 ×10-6 (90% C.L.) for 50 μm thick nickel phosphorus coated on stainless steel and 50 μm thick nickel phosphorus coated on aluminum, respectively. Nickel phosphorus coated stainless steel or aluminum provides a solution when low-cost, mechanically robust, and non-depolarizing UCN guides with a high Fermi potential are needed.

  17. Microbial corrosion of aluminum alloy.

    Science.gov (United States)

    Yang, S S; Chen, C Y; Wei, C B; Lin, Y T

    1996-11-01

    Several microbes were isolated from the contaminated fuel-oil in Taiwan and the microbial corrosion of aluminum alloy A356-T6 was tested by MIL-STD-810E test method. Penicillium sp. AM-F5 and Cladosporium resinac ATCC 22712 had significant adsorption and pitting on the surface of aluminum alloy, Pseudomonas acruginosa AM-B5 had weak adsorption and some precipitation in the bottom, and Candida sp. AM-Y1 had the less adsorption and few cavities formation on the surface. pH of the aqueous phase decreased 0.3 to 0.7 unit for 4 months of incubation. The corrosion of aluminum alloy was very significant in the cultures of Penicillium sp. AM-F2, Penicillium sp. AM-F5 and C. resinac ATCC 22712. The major metabolites in the aqueous phase with the inoculation of C. resinac were citric acid and oxalic acid, while succinic acid and fumaric acid were the minors. PMID:10592801

  18. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  19. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, Ontario N9B 3P4 (Canada)

    2012-03-15

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  20. Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel

    Institute of Scientific and Technical Information of China (English)

    San-bao LIN; Jian-ling SONG; Guang-chao MA; Chun-li YANG

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel was investigated, and the wettability and spreadability of aluminum filler metal on the steel surface were analyzed. The resultant joint was characterized in order to determine the brittle intermetallic compound (IMC) in the interfacial layer, and the mechan-ical property of the joint was tested. The results show that the zinc coated layer can improve the wettability and spreadability of liquid aluminum filler metal on the surface of the steel, and the wetting angle can reach less than 20°. The lap joint has a dual characteristic and can be divided into a welding part on the aluminum side and a brazing part on the steel side. The interfacial IMC layer in the steel side is about 9.0 μm in thickness, which transfers from (α-Al + FeAl3) in the welded seam side to (Fe2Al5+ FeAl2) and (FeAl2+ FeAl) in the steel side. The crystal grain of the welded seam is obviously larger in size in the aluminum side. The local incomplete brazing is found at the root of the lap joint, which weakens the property of the joint. The fracture of the joint occurs at the root and the average tensile strength reaches 90 MPa.